Bus Testing: Establishment of Performance Standards, a Bus Model Scoring System, a Pass/Fail Standard and other Program Updates, 36111-36161 [2015-14176]
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Vol. 80
Tuesday,
No. 120
June 23, 2015
Part III
Department of Transportation
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Federal Transit Administration
49 CFR Part 665
Bus Testing: Establishment of Performance Standards, a Bus Model
Scoring System, a Pass/Fail Standard and Other Program Updates;
Proposed Rule
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DEPARTMENT OF TRANSPORTATION
Federal Transit Administration
49 CFR Part 665
[Docket No. FTA–2015–0019]
RIN 2132–AB11
Bus Testing: Establishment of
Performance Standards, a Bus Model
Scoring System, a Pass/Fail Standard
and other Program Updates
Federal Transit Administration
(FTA), DOT.
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
The Federal Transit
Administration (FTA) proposes to
establish a new pass/fail standard and
new aggregated scoring system for buses
and modified vans (hereafter referred to
as ‘‘bus’’ or ‘‘buses’’) that are subject to
FTA’s bus testing program, as mandated
by Section 20014 of the Moving Ahead
for Progress in the 21st Century Act
(MAP–21). The proposed pass/fail
standard and scoring system address the
following categories as required by
MAP–21: structural integrity, safety,
maintainability, reliability, fuel
economy, emissions, noise, and
performance. Once FTA issues a rule in
final form, recipients will be prohibited
from using FTA financial assistance to
procure new buses that have not passed
the test. FTA is also seeking comment
on establishing testing requirements and
a scoring system for remanufactured
vehicles sold by third-party vendors and
procured using FTA funding, which
FTA plans to address in a subsequent
rulemaking action. Finally, FTA is
proposing to apply Buy America U.S.
content requirements to buses submitted
for testing.
DATES: Comments on this proposed rule
must be received on or before August
24, 2015.
ADDRESSES: Please submit your
comments (identified by the agency
name and DOT Docket ID Number FTA–
2015–0019 or RIN 2132–AB11) by only
one of the following methods:
Electronic: Go to the Federal
eRulemaking Portal at
www.regulations.gov and follow the
online instructions for submitting
comments.
Mail: Docket Management Facility:
U.S. Department of Transportation, 1200
New Jersey Avenue SE., West Building
Ground Floor, Room W12–140,
Washington, DC 20590–0001.
Hand Delivery or Courier: West
Building Ground Floor, Room W12–140,
1200 New Jersey Avenue SE., between
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SUMMARY:
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9 a.m. and 5 p.m. ET, Monday through
Friday, except Federal holidays.
Fax: 202–493–2251.
Additional instructions: You must
include the agency name (Federal
Transit Administration) and Docket
number (FTA–2015–0019) for this
notice at the beginning of your
comments. If you wish to receive
confirmation that FTA received your
submission, please include a selfaddressed stamped postcard. Note that
all comments received will be posted
without change to https://
www.regulations.gov. Note that any
personal information provided will be
available to internet users.
Privacy Act: You may review DOT’s
complete Privacy Act Statement in the
Federal Register published on April 11,
2000 (65 FR 19477) or you may visit
https://docketsinfo.dot.gov.
Docket Access: For internet access to
the docket to read background
documents and comments received, go
to https://www.regulations.gov.
Background documents and comments
received may also be viewed at the U.S.
Department of Transportation Docket
Operations, 1200 New Jersey Ave. SE.,
West Building Ground Floor, Room
W12–140, Washington, DC 20590,
between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
FOR FURTHER INFORMATION CONTACT: For
technical information, Gregory Rymarz,
Bus Testing Program Manager, Office of
Research, Demonstration and
Innovation (TRI), (202) 366–6410,
gregory.rymarz@dot.gov. For legal
information, Richard Wong, Office of
the Chief Counsel (TCC), (202) 366–
0675, richard.wong@dot.gov.
SUPPLEMENTARY INFORMATION:
Table of Contents
A. Executive Summary
B. Background
C. Performance Standards By Test Category
1. Structural Integrity
2. Safety
3. Maintainability
4. Reliability
5. Fuel Economy
6. Emissions
7. Noise
8. Performance
D. Bus Model Scoring System
1. Determination of Scores by Test
Category
2. Calculation of The Aggregate Score
E. Pass/Fail Standard
1. Effective Date of Pass/Fail Requirements
2. Resolving The Failure To Meet A
Performance Standard
3. Scoring of New Partial Tests
4. Scoring of Existing Bus Models
5. Re-Testing of Existing Bus Models To
Raise the Aggregate Score
F. Other Proposed Program Changes
1. Bus Payloading Procedures
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2. Elimination of On-Road Fuel Economy
Testing
3. Bus Passenger Load for Emissions
Testing
4. Bus Testing Entrance Requirements
5. Scheduling of Testing
6. Test Requirements Review Milestone
7. Penalty for Unauthorized Maintenance
and Modification
8. Testing of Remanufactured Buses
G. Section by Section Analysis
H. Regulatory Analyses and Notices
I. Proposed Rule Text
A. Executive Summary
Purpose
The purpose of this NPRM is to
propose minimum performance
standards, a scoring system, and a pass/
fail threshold for new model transit
buses procured with Federal Transit
Administration (FTA) financial
assistance authorized under 49 U.S.C.
Chapter 53. Once FTA issues a rule in
final form, FTA recipients will be
prohibited from using FTA financial
assistance to procure new buses that
have not passed the test standard. The
proposed standards and scoring system
address the following categories:
structural integrity, safety,
maintainability, reliability, fuel
economy, emissions, noise, and
performance. The NPRM proposes that
buses will need to pass a minimum
performance standard in each of these
categories in order to receive an overall
passing score and be eligible for
purchase using FTA financial
assistance. The NPRM proposes that
buses can achieve higher scores with
higher performance in each category.
The NPRM proposes a numerical
scoring system based on a 100-point
scale so that buyers can more effectively
compare vehicles.
The NPRM proposes to adopt many of
the existing testing procedures and
standards used under the current bus
testing program. However, the NPRM
proposes some changes including: (1)
new inspections at bus check-in to
verify the bus configuration is within its
weight capacity rating at its rated
passenger load and an inspection to
determine if the major components of
the test bus match those identified in
the Buy America pre-audit report; (2)
elimination of the on-road fuel economy
testing and substitute the fuel economy
results obtained during the emissions
test; and (3) revision to the payloading
procedure to recognize the
manufacturer’s ‘‘standee’’ passenger
rating. The proposed rule does not add
any new tests to the existing bus testing
program—in fact, the NPRM proposes to
eliminate one test, the on-road fuel
economy test, as equivalent data could
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be derived from the more accurate
dynamometer testing.
Because FTA provides financial
assistance to State and local agencies
operating public transportation systems,
covering eighty percent (80%) of a
vehicle’s capital cost, while the State or
local government provides a twenty
percent (20%) matching share, there is
a strong incentive by FTA and local
agencies to ensure that those funds are
used effectively and efficiently. As part
of its stewardship of those funds,
Congress directed FTA in 1987 to
establish a bus testing program whereby
new model buses would first be tested
to ensure their ability to withstand the
rigors of regular transit service before
FTA funds would be spent on those
vehicles. In the following years, FTA
accumulated comprehensive test data
on the scores of buses that had
undergone testing, but the program did
not assign a comparative ranking to the
vehicles. Further, because the program
was intended to provide information on
a vehicle’s performance and Congress
did not authorize FTA to use the test
data to disqualify a vehicle from
participating in FTA-assisted
procurements, FTA did not establish a
pass/fail performance baseline. Since
that time, several tested buses did not
meet their expected service lives at the
cost of millions of dollars to transit
agencies and significant inconvenience
to transit riders. In MAP–21, Congress
directed FTA to establish a new pass/
fail standard for tested buses, including
a weighted scoring system that would
assist transit bus buyers in selecting an
appropriate vehicle. The proposed rule
would establish a new scoring system
and a pass/fail standard for buses tested
under FTA’s existing bus testing
program, as well as make other
administrative changes.
Legal Authority
Section 20014 of the Moving Ahead
for Progress in the 21st Century Act
(MAP–21) (Pub. L. 121–141),
maintained the existing test categories
of maintainability, reliability, safety,
performance, structural integrity, fuel
economy, emissions, and noise in 49
U.S.C. 5318(a). Section 20014 also
expanded 49 U.S.C. 5318(e) by adding
three new requirements on the use of
Chapter 53 funding to acquire new bus
models. The first is that new bus models
meet performance standards for
maintainability, reliability, performance
(including braking performance),
structural integrity, fuel economy,
emissions, and noise. The second is that
new bus models acquired with Chapter
53 funds meet the minimum safety
performance standards established
pursuant to paragraph 5329(b) Public
Transportation Safety Program. The
third is that the new bus model satisfies
an overall pass/fail standard based on
the weighted aggregate score derived
from each of the existing test categories
(maintainability, reliability, safety,
performance (including braking
performance), structural integrity, fuel
economy, emissions, and noise).).
This notice does not address the
establishment of the minimum safety
performance standards for public
transportation vehicles required under
49 U.S.C. 5329(b)(2)(C), which will be
addressed in a subsequent rulemaking.
Summary of Key Provisions
The NPRM proposes to take the
following actions, the first of which is
required by MAP–21 as part of the new
‘‘pass/fail’’ requirement and the
remainder of which are discretionary
actions proposed by FTA to strengthen
the program:
• Codify existing testing procedures
and establish a minimum performance
standards and a pass/fail scoring system
for new bus models, with a minimum
passing score of 60 points. A bus model
could receive up to an additional 40
points based on its performance above
the proposed minimum performance
standard in particular test categories.
Buses would need to achieve at least a
minimum score in each category in
order to pass the overall test and be
eligible for procurement using FTA
financial assistances.
• Establish check-in procedures,
including FTA approval, for new bus
models proposed for testing.
• Require transit vehicle
manufacturers to submit Disadvantaged
Business Enterprise (DBE) goals to FTA.
• Determine a new bus model’s total
passenger load based on the
manufacturer’s maximum passenger
rating, including accommodations for
standees.
• Establish a simulated passenger
weight of 150 lbs. for seated and
standing (standee) passengers, and a
weight of 600 lbs. for passengers who
use wheelchairs.
• Require test model buses to contain
at least 60% domestic components, by
cost, consistent with FTA Buy America
domestic content requirements.
• The replacement of the on-road fuel
economy test with the fuel economy
testing already conducted during the
emissions test on the chassis
dynamometer.
The NPRM also seeks comments on
establishing testing procedures,
performance standards, and a scoring
system for remanufactured vehicles sold
by third-party vendors and procured
using FTA assistance, which FTA plans
to address in a subsequent rulemaking
action.
Summary of Benefits and Costs
Table 1 below summarizes the
potential benefits and costs of this
proposed rule over 10 years and using
a 3 and 7 percent discount rate that we
were able to quantify. Quantified costs
stem from shipping buses to the testing
facility, manufacturer testing fees,
having repair personnel for bus
manufacturers available at the testing
site, new paperwork requirements, and
increases to the resources needed to
operate the Bus Testing Program (which
represents most of the quantified costs).
Unquantified costs include remedial
actions to buses that do not pass the
proposed test (which may extend to all
the buses in a model represented by the
tested bus) and potential improvements
to buses to obtain a higher testing score.
However, given that 41 of 49 buses
tested between January 2010 and
February 2013 would have satisfied the
proposed performance standards
without any design changes, FTA
believes that the proposed requirements
would not drive systemic changes to all
transit bus models. Quantified benefits
are from a reduction in unscheduled
maintenance costs.
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TABLE 1—DISCOUNTED CASH FLOW ANALYSIS AND NET PRESENT VALUES
Year
1
2
3
4
5
6
Costs
...................................
...................................
...................................
...................................
...................................
...................................
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109,171
109,171
109,171
109,171
109,171
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Benefits
531,990
531,990
531,990
531,990
531,990
531,990
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Net Cash
Flow
Discount
Rate
422,819
422,819
422,819
422,819
422,819
422,819
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0.03
0.03
0.03
0.03
0.03
0.03
DCF @ 3%
410,504
398,547
386,939
375,669
364,727
354,104
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Discount
Rate
0.07
0.07
0.07
0.07
0.07
0.07
DCF @ 7%
395,158
369,306
345,146
322,567
301,464
281,742
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TABLE 1—DISCOUNTED CASH FLOW ANALYSIS AND NET PRESENT VALUES—Continued
Costs
Benefits
Net Cash
Flow
7 ...................................
8 ...................................
9 ...................................
10 .................................
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Year
109,171
109,171
109,171
109,171
........................
531,990
531,990
531,990
531,990
........................
422,819
422,819
422,819
422,819
........................
B. Background
FTA’s grant programs, including those
at 49 U.S.C. 5307, 5310, 5311 and 5339,
assist transit agencies with procuring
buses. The Federal transit program
allows FTA to provide 80% funding for
each bus. In 2013, for example FTA
funds assisted in the procurement of
8934 new vehicles, of which
approximately 5600 buses and modified
vans were covered under the existing
testing program. Historically, Section
317 of the Surface Transportation and
Uniform Relocation Assistance Act of
1987 (STURAA, Pub. Law 100–17)
provided that no funds appropriated or
made available under the Urban Mass
Transportation Act of 1964, as amended,
were to be obligated or expended for the
acquisition of a new model bus after
September 30, 1989, unless a bus of
such model had been tested to ensure
that the vehicle ‘‘will be able to
withstand the rigors of transit service’’
(H. Rept. 100–27, p. 230). In subsection
317(b), Congress mandated seven
specific test categories—maintainability,
reliability, safety, performance,
structural integrity, fuel economy, and
noise—augmenting those tests with the
addition of braking performance and
emissions testing through section 6021
of the Intermodal Surface
Transportation Efficiency Act of 1991
(Pub. L. 102–240). These requirements
were subsequently codified at 49 U.S.C.
5318.
FTA issued its initial NPRM in May
1989 (54 FR 22716, May 25, 1989) and
an interim Final Rule three months later
(54 FR 35158, August 23, 1989),
establishing a bus testing program that
submitted vehicles to seven statutorilymandated tests resulting in a test report
and requiring transit bus manufacturers
to submit that completed test report to
transit agencies before FTA funds could
be expended to purchase those vehicles.
Although Congress did not authorize
FTA to withhold financial assistance for
a vehicle based on the data contained in
a test report, FTA expected that the test
report would provide accurate and
reliable bus performance information to
transit authorities that could be used in
their purchasing and operational
decisions.
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Discount
Rate
0.03
0.03
0.03
0.03
NPV
Buses procured with FTA assistance
are assigned a service life requirement
that the recipient must keep the bus in
active service for the specified period of
time or mileage, whichever occurs first.
FTA has five service life categories
defined in the current Bus Testing Rule
and in our capital program guidance
publications:
(1) Large-size, heavy-duty transit
buses (approximately 35′-40′ in length,
as well as articulated buses) with a
minimum service life of 12 years or
500,000 miles;
(2) Medium-size, heavy-duty transit
buses (approximately 30′ in length) with
a minimum service life of ten years or
350,000 miles;
(3) Medium-size, medium duty transit
buses (approximately 30′ in length) with
a minimum service life of seven years or
200,000 miles;
(4) Medium-size, light duty transit
buses (approximately 25′-35′ in length)
with a minimum service life of five
years or 150,000 miles; and
(5) Other light duty vehicles such as
small buses and regular and specialized
vans with a minimum service life of
four years or 100,000 miles.
This system successfully remained in
place for over twenty years. During the
intervening period, however, a handful
of bus models that had documented
problems in their test reports were able
to enter transit service, most notably, a
fleet of 226 articulated buses that one of
the Nation’s largest transit agencies
ordered in 2001. After paying $87.7M of
the $102.1M contract, the transit agency
stopped payments in 2005 due to
unresolved problems concerning the
suspension systems and structural
cracks around the articulation joint,
near the axles, and in the rear door
header, triggering years of litigation. In
addition, in 2009, the transit agency
abruptly pulled all of these models from
service for safety concerns following a
structural failure related to the
articulation joint, resulting in lengthier
and more crowded commutes for
thousands of transit riders. In May 2012,
a local court ruled that the transit
agency could sell the buses for scrap
metal, a move that generated only $1.2M
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DCF @ 3%
343,791
333,777
324,056
314,617
3,606,732
Discount
Rate
0.07
0.07
0.07
0.07
NPV
DCF @ 7%
263,310
246,085
229,986
214,940
2,969,704
for vehicles that had served barely half
of their FTA-funded service lives.
The 2012 Moving Ahead for Progress
in the 21st Century Act (MAP–21)
amended section 5318 by adding new
requirements to subsection 5318(e),
Acquiring New Bus Models, including a
bus model scoring system and a pass/
fail standard based on the weighted
aggregate score for each of the existing
performance standards (maintainability,
reliability, performance (including
braking performance), structural
integrity, fuel economy, emissions, and
noise).
MAP–21 also amended 5318(e) to
require that new bus models meet the
minimum safety performance standards
to be established by the Secretary of
Transportation pursuant to 49 U.S.C.
5329(b). FTA began the process to
establish these performance standards
with the issuance of its Advance Notice
of Proposed Rulemaking on Safety and
Transit Asset Management,1 but FTA
has not completed this rulemaking. FTA
will amend part 665 to establish those
standards in a subsequent rulemaking. It
is premature at this time for FTA to
determine whether the existing safety
tests will be incorporated into the new
safety performance standards.
The primary purpose of this NPRM is
to seek comment on FTA’s proposed bus
minimum performance standards, bus
model scoring system and pass/fail
standard. In developing the proposals
contained in this NPRM, FTA engaged
in extensive discussions with transit
industry stakeholders through the use of
public webinars, teleconferences, and
presentations at industry conferences.
On March 28, 2013, FTA outlined the
new statutory mandate in a public
webinar held in conjunction with the
Bus Testing Program Steering
Committee meeting organized by the
Larson Transportation Institute (LTI) of
the Penn State University, the operator
of the Bus Testing facility. On May 7,
2013, FTA presented its proposals at the
Bus and Paratransit Conference
organized by the American Public
Transportation Association (APTA), and
again in a public webinar on May 28,
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2013, seeking comments on the
proposed performance criteria, Bus Test
Scoring System, and pass/fail Standard.
In addition, LTI held a series of
teleconferences in June 2013 with bus
manufacturers to further address and
refine the proposed performance
standards, results scoring system and
the pass/fail threshold. On September
26 and 27, 2013, FTA held two final
public webinars to update stakeholders
on the proposed performance standards,
results scoring system and the pass/fail
threshold and to solicit additional
comments. Stakeholder contributions
are reflected in the aggregate scoring
system and pass/fail criteria contained
in this NPRM. Participants in these
public outreach efforts included transit
vehicle manufacturers, component
suppliers, public transit agencies, State
departments of transportation, and FTA
and Bus Testing Facility personnel.
In addition to implementing statutory
mandates, FTA is proposing other
administrative changes that would
adjust the passenger payloading process
to better reflect industry practice and
ensure that buses tested at the facility
comply with FTA Civil Rights and Buy
America requirements regarding
disadvantaged business enterprises and
domestic content, respectively. FTA
seeks comments on all of the proposals
in this NPRM. In addition, FTA is
seeking comment on establishing a bus
testing requirement and scoring system
for remanufactured buses sold by third
parties and procured using FTA funds,
which will be addressed in a subsequent
rulemaking action.
C. Performance Standards by Test
Category
In the current program, a standardized
series of tests are conducted on new bus
models and the results are published in
a report for recipients to use for
informing their procurement decisions.2
There are no performance requirements
that must be satisfied. The only
‘‘requirement’’ is that a new bus model
have completed all of the tests required
and that the test report has been
published and received by the recipient
prior to the disbursement of the FTA
assistance for the bus procurement.
In formulating the proposed
performance standards for the testing
categories, FTA examined the test
outcomes the testing center, located at
the Larson Transportation Institute at
Pennsylvania State University, currently
reports for each test category to
determine which of those were of such
significance as to be considered
‘‘standards’’. A ‘‘performance standard’’
2 https://www.altoonabustest.com/bus-tests.htm
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is defined as a transit bus characteristic
that, if not met at the minimum level,
would singularly indicate a bus model
was at a high risk of not being able to
provide adequate transit service
throughout its required service life. Due
to national variations in the types of bus
transit service, climate, bus route
characteristics, and ridership
preferences driving the recipient’s need
for continued bus specification
flexibility, FTA’s goal for the proposed
performance standards was to identify a
minimum set of requirements currently
measured and reported by the Bus
Testing Program that, once satisfied,
enabled all FTA recipients to obtain
transit buses that operate safely on bus
routes with adequate automotive
performance, with the ability to reliably
withstand the rigors of transit service
over its required service life and to do
so without excessive operating costs and
excessive negative impact to the
environment. To achieve this goal, FTA
reviewed existing documented bus
performance standards, such the APTA
Standard Bus Procurement Guidelines
and current Federal regulations with
applicability to the current test
categories. For test categories where no
external performance standards already
exist, FTA formulated proposed
standards based on the demonstrated
test performance of bus models that
proved to be unsuitable in actual
service. FTA incorporated external
performance standards and formulated
new performance standards that applied
equally to all bus models. FTA requests
comments on the appropriateness of
applying all the proposed standards
equally to all bus models, and any
alternatives that may produce more
useful testing outcomes.
To guide the development of the
criteria for the proposed standards, FTA
analyzed the results from 49 bus testing
reports published from January 2010
through February 2013 in addition to
the results from specific bus models
tested prior to that three-year window
that did not meet their expected service
life once placed into actual service. The
compiled data set from past tests was
used as the primary source for setting
the proposed performance criterion
values.3 The proposed criteria in each of
the five industry sourced performance
standards (i.e., interior noise, exterior
noise, acceleration, gradeability on a
2.5% grade and on a 10% grade) were
also compared to the demonstrated test
results to verify the validity of each
industry standard. In one case, in the
3 The test results plots used for the setting of
performance criteria and standards are available in
the docket for this rulemaking.
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Performance test category, the industry
standard for the sustained speed on a
10% grade has never been met by any
60-foot bus model. As a result, FTA is
proposing a lower performance level as
the standard based on the fact that a
higher performance level, while
technically feasible, was not historically
required by the procuring agencies
when procuring non-standard vehicles
such as a 60-foot articulated bus.
C.1. Structural Integrity
The useful life of a transit bus is
ultimately determined by the life of the
vehicle structure. The reason being that
the structure is the backbone to which
all other vehicle subsystems and
components are attached.4 The
structural integrity test category
examines a bus model’s response to a
range of structural stressors. Under the
existing bus testing program, the
structural integrity test category is
comprised of seven sub-test categories:
Shakedown, Distortion, Static Towing,
Dynamic Towing, Jacking, Hoisting, and
Structural Durability. Each sub-test
category has one or more proposed
performance standards. In total, these
tests simulate how a bus responds to a
variety of events that are expected to
occur during the service life of a typical
transit bus. No changes to the current
structural integrity test procedures are
being proposed. The results from the
existing test procedures will be used to
assess compliance with the proposed
structural integrity performance
standards. The agency requests
comments on these specific tests, as
well as whether there are any other tests
the agency should include as part of the
structural integrity performance
standard. To the extent possible, please
provide data, studies, or other similar
information to support your comments.
C.1.1. Shakedown Test
The Shakedown Test currently
requires loading and unloading a bus up
to three times with 2.5 times its gross
passenger load and measuring the
amount of resulting permanent bus
frame/body deflection (i.e., flexing
under load and not returning to its
original shape) that occurs after each
load cycle.5 The purpose of the test is
to verify an adequate factor of safety for
structural strength. The first load cycle
is intended to settle out the structure.
After the second loading, the resulting
bending of the structure is measured,
4 U.S. Department of Transportation, Federal
Transit Administration, Useful Life of Transit Buses
and Vans, Booz Allen Hamilton, Inc. Report
Number FTA VA–26–7229–07.1, April 2007.
5 https://146.186.225.57/bus_tests_pdfs/51.shakedown.pdf
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and if none of the measurements exceed
0.005 inch, the test is finished. If any of
the measured bending exceeds 0.005
inch after the second load cycle, a third
load cycle is conducted and the
deflections are measured again. The
resulting permanent bending is
measured, and if none exceed an
additional 0.006 inch, the test is
complete.
FTA proposes that a tested bus model
would meet the Shakedown Test
performance standard if the resulting
permanent deflection is 0.006 inch
(0.005 inch plus 0.001 inch for
measurement uncertainty) or less after a
third loading cycle as measured
according to the current test procedure.
Vehicles with deflections in excess of
0.006 would receive a failing score in
this category, resulting in an overall
failing score. The compiled results for
the Shakedown Test revealed that most
buses were within this limit after the
second load cycle, and all buses were
within 0.005 inch or less after the third
loading cycle.
Overall, there was a minimal amount
of comments received during the
outreach sessions regarding the
proposed Shakedown performance
standard. FTA received a written
comment from one bus manufacturer
indicating that there is no specific
reason for the standard being set at
±0.005 inch when ±0.100 inch should
provide a sufficient limit. FTA chose
not to adopt this suggestion as the
proposed standard because 0.005 inch,
which was taken from the First Article
Inspection Test of the American Public
Transportation Association’s Bus
Procurement Guidelines, has been used
as the threshold for many years and all
previously test buses were capable of
meeting this requirement. FTA lacks
information regarding the benefits and
costs of its proposed standard and the
benefits and costs of the suggested
±0.100 inch Shakedown test standard.
FTA requests comment on the benefits
and costs of its proposed shakedown
testing procedure and standard, the
commenter’s suggestion to use ±0.100 as
the performance standard or other
alternatives.
C.1.2. Distortion Test
The objective of the existing
Distortion Test is to observe the
operation of various subsystems when
the bus is placed in a longitudinal twist
(simulating operation over a 6-inch tall
curb or through a 6-inch deep pothole)
and subjected to a water spray
mechanism simulating rain and traffic
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spray.6 FTA proposes that a tested bus
model would meet the Distortion Test
performance standard if all of the
passenger doors and emergency exits,
while under every longitudinal twist
test condition, operate and fully open in
the same manner as they do with the
bus on a level surface. FTA is not aware
of problems in its recipient bus fleets
related to bus body distortion
performance and concludes that bus
models that are capable of maintaining
normal operation of the doors and
windows while under the distortion
loadings under this test are capable of
providing adequate distortion
performance when in service. Bus
testing results for distortion shows no
issues with test vehicles meeting this
proposed standard. During the outreach
efforts, bus manufacturers, transit
agencies and others involved in the
transit industry concurred with this
performance standard as sufficient to
demonstrate that the bus structure
would not deform to the point of
preventing the safe egress of the vehicle
under this level of static loading. FTA
requests comments on the benefits and
costs of its proposed distortion testing
procedure and standard, as well as on
alternatives.
C.1.3. Static Towing Test
The objective of the Static Towing
Test is to determine the strength
characteristics of the bus towing
fixtures.7 Having towing fixtures on the
bus is essential for recovering buses that
have gone off of the roadway and are
immobilized. Without towing fixtures
on the bus, vehicle recovery personnel
would need to improvise a means of
adequate mechanical connection to lift
or pull the bus onto the road surface.
This improvising can be dangerous to
the recovery personnel and also can
result in physical damage to the bus
when a winch cable contacts the
exterior bus in areas incapable of
supporting those loads. Having towing
provisions of adequate strength is also
essential for the safe and effective
recovery of immobilized buses.
FTA proposes that a tested bus model
would meet the Static Towing Test
performance standard if no failure of the
towing fixtures and connecting structure
occurs at pulling loads up to 120
percent of the bus curb weight. Failure
is defined as any visible permanent
deformation, yielding, or bending of the
provision or other structural
component. Cracks in welds will
6 https://146.186.225.57/bus_tests_pdfs/52.distortion.pdf
7 https://146.186.225.57/bus_tests_pdfs/53.statictow.pdf
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constitute test failure. This proposed
requirement is consistent with section
TS 25 of the APTA Standard Bus
Procurement Guidelines and is
consistent with how the test has been
conducted since the inception of the
Bus Testing Program.8 Under the
current test procedure, a load equal to
120 percent of the bus curb weight is
applied to the towing provisions using
a hydraulic cylinder and a load
distribution yoke. The load is applied to
both the front and rear, if applicable,
towing fixtures at an angle of 20 degrees
with the longitudinal axis of the bus,
first to one side then the other in the
horizontal plane, and then upward and
downward in the vertical plane. Any
permanent deformation or damage to
the tow eyes or adjoining structure is
recorded.
FTA believes that the current static
towing test has served the industry
adequately as we are aware of no inservice problems with the towing
fixtures of buses that meet the
requirement. FTA also believes that the
current test is not burdensome as it is
scaled according to the curb weight of
the bus and the vast majority of buses
have historically satisfied this
requirement. All the buses in the data
analysis used for this rulemaking
satisfied the current test. During the
outreach sessions, FTA received no
specific comments regarding the
proposed static towing performance
standard. FTA seeks comment on the
benefits and costs of its proposed static
towing testing procedure and standard,
and alternatives.
C.1.4. Dynamic Towing Test
The objective of this test is to
functionally verify that the bus is
towable with a heavy-duty commercial
vehicle wrecker when following the
manufacturer’s instructions and using
the manufacturer supplied towing
interfaces (if any).9 The test represents
the situation where a bus is positioned
on a roadway or similar surface but is
not operational and must be towed to
the maintenance facility. The recovery
vehicle (wrecker) is maneuvered into
place so the lifting apparatus (‘‘stinger’’)
goes under the front of the bus and
interfaces with front and rear treads of
the front tires allowing the front of the
bus to be lifted from the road surface.
The bus is towed for 5 miles, decoupled
from the tow vehicle and inspected for
8 ‘‘Standard Bus Procurement Guidelines RFP’’,
American Public Transportation Association, https://
www.apta.com/resources/standards/Documents/
APTA%20Bus%20Procurement%20Guidelines.
docx.
9 https://146.186.225.57/bus_tests_pdfs/54.dynamictow.pdf
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any damage or loss of normal bus
functions. FTA proposes that a tested
bus model would meet the Dynamic
Towing Test performance standard if a
proper connection was made between
the heavy-duty wrecker and the test bus
and no damage occurred to the bus
while being towed.
While the proposed standard is not
necessarily rigorous, as all buses in the
data analysis were dynamically towable,
it is very important that the bus is
towable according to the manufacturer’s
instructions, that it is interoperable with
common commercial vehicle recovery
vehicles, and that no damage to the bus
in is incurred during the dynamic
towing exercise. During the outreach
sessions, FTA received no comments
regarding this proposed performance
standard. However, FTA seeks comment
on the benefits and costs of the
proposed dynamic towing testing
procedure and standard, and
alternatives.
C.1.5. Hydraulic Jacking Test
The objective of this test is to assess
the feasibility of hydraulically hoisting
the bus with a portable hydraulic jack
to a height sufficient to replace a
deflated tire.10 FTA proposes that the
bus model would meet the Hydraulic
Jacking Test performance standard if the
bus can be safely raised and lowered
using a portable jack, at each wheel
position, to successfully replace a
deflated tire without any permanent
frame or body damage to the bus. This
proposed standard is based on historic
bus testing procedure and results for the
jacking subtest. The proposed standard
is also consistent with section TS 26 in
the APTA Standard Bus Procurement
Guidelines. During the outreach
sessions, FTA received no comments
regarding this proposed performance
standard. However, FTA seeks comment
on its proposed standard in this NPRM.
Guidelines. FTA is not aware of any inservice hoisting issues with buses that
have been tested and have met the
proposed standard. There were no
comments regarding this proposed
standard during the industry outreach
sessions. However, FTA seeks
comments on the benefits and costs of
its proposal, and alternatives.
C.1.6. Hoisting Test
The objective of this test is to assess
for possible damage or deformation
caused by the jack stands on the jacking
pads.11 FTA proposes that a tested bus
model would meet the Hoisting Test
performance standard if the bus can be
hoisted and placed on jack stands
without significant resulting permanent
frame or body damage to the bus frame
or bus body and that it is stable while
on the jack stands. Up to 0.25 inch of
plastic deformation of the frame
structure directly at the point of jack
contact will be allowed. Bulging or
cracking anywhere on the frame or body
structure while supported by the jack
will constitute a failure. This proposed
standard is based on the elemental need
to be able to safely hoist a bus to enable
the effective maintenance of the bus.
The proposed standard is consistent
with historic bus testing procedure and
results for the hoisting subtest and is
consistent with section TS 27 in the
APTA Standard Bus Procurement
The objective of this test is to perform
an accelerated durability test that
simulates the cumulative road shock
and vibration a transit bus experiences
over 25 percent of its rated service life
distance in miles.12 The current Bus
Testing Rule outlines five bus service
life categories: four years or 100,000
miles; five years or 150,000 miles; seven
years or 200,000 miles; ten years or
350,000 miles; and twelve years or
500,000 miles. The bus manufacturer
specifies the service life category for the
bus model submitted for testing. Once
successfully tested, that bus model is
eligible for bus procurements of the
same service life length or less. FTA is
not proposing any changes to these
service life categories. The Useful Life of
Transit Buses and Vans report from
2007 compared the actual bus
retirement ages of buses in the various
service life categories and found that the
buses were being kept in service beyond
their minimum service requirements.
The results are shown in Table 3.
C.1.7. Structural Durability Test
TABLE 3—AVERAGE BUS RETIREMENT AGES 13
Share of active vehicles that
are:
Average
retirement
age (Years)
Vehicle category/minimum retirement age
12-Year Bus .................................................................................................................................
10-Year Bus .................................................................................................................................
7-Year Bus ...................................................................................................................................
5-Year Bus/Van * .........................................................................................................................
4-Year Van ...................................................................................................................................
15.1
*
8.2
5.9
5.6
One or more
years past the
retirement
minimum
Three or more
years past the
retirement
minimum
19%
7%
12%
23%
29%
9%
4%
3%
5%
10%
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* Average retirement age estimates for this vehicle category is not available.
FTA proposes a Structural Durability
Test performance standard requiring
that, at the completion of the Structural
Durability Test, there are no
‘‘uncorrected’’ failures in the bus frame,
body structure, and the propulsion
system. An uncorrected failure is a
failure that was detected during the test
that has not been successfully
eliminated through a design,
manufacturing process, or quality
control improvement and has been
successfully validated with sufficient
durability testing. Structural durability
validation of powertrain failures is
defined as 1.5 times the durability test
distance from the accumulated test
distance at the first occurrence of the
failure, but no greater than an additional
100 percent of the original durability
test length. FTA will bear 80 percent of
the cost associated with one additional
durability validation test if FTA believes
that the proposed modification has
merit and will pass the test on a
subsequent attempt. Durability
validation of frame and body structure
10 https://146.186.225.57/bus_tests_pdfs/55.jacking.pdf.
11 https://146.186.225.57/bus_tests_pdfs/56.hoisting.pdf.
12 https://146.186.225.57/bus_tests_pdfs/57.durability.pdf
13 U.S. Department of Transportation, Federal
Transit Administration, Useful Life of Transit Buses
and Vans, Booz Allen Hamilton, Inc. Report
Number FTA VA–26–7229–07.1, April 2007.
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failures will require that the durability
test is started over from the beginning
after the application of the design or
production process modification.
FTA strongly believes that a bus
should not develop any significant
failures or defects in the frame or body
structure over the course of structural
durability testing (the first 25 percent of
its rated service life). There are several
reasons for this belief:
(1) Structural cracks, structural
bending, and structural failures that
impede safe operation of the vehicle,
delamination, and other material
deteriorations could continue to
propagate with continued shock and
vibration input and other environmental
exposure throughout the bus life.
(2) Cracks in structural elements may
indicate that the bus design, materials,
and/or manufacturing techniques are
inadequate for transit service. With the
proposed change in the bus payloading
procedures contained in this notice,
buses would no longer be tested in an
‘‘overloaded’’ condition beyond their
Gross Vehicle Weight Rating (GVWR) or
Gross Axle Weight Rating (GAWR) and,
as a result, cracks in the frame or body
would not be attributed to overloading.
(3) Repairs of structural and body
cracks, deformation, or delamination
may require specialized skills and tools
that are beyond the capability of a
common transit bus maintenance
facility. Repairs of this nature can be
expensive and outside the scope of the
typical maintenance budget and can
remove a bus from service for extended
periods.
The proposed structural durability
performance standard includes the
chassis frame, the bus body structure,
and all external and internal loadbearing elements that are either welded
or adhesively attached to the frame and/
or body structure. Major chassis or body
structures that are primarily assembled
using fasteners such as screws, bolts or
rivets are also included in this
performance standard.
FTA also strongly believes that a bus
should not exhibit any propulsion
system failures during the first 25
percent of its rated service life.
Durability failures of the propulsion
system are expensive to repair and
cause disruptions in service. Failures of
the bus powertrain revealed during the
durability test will likely occur in actual
transit service and may lead to more
serious recurring problems later in its
service life. Buses with systemic
powertrain problems are often retired
early due to their financial and
operational liability to the operating
transit agency. The proposed propulsion
system durability performance standard
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includes but is not necessarily limited
to all components of the energy/fuel
storage, delivery, and management
systems; engine or drive motor and
related controller and management
systems; power transmission systems
(transmission, driveshaft(s), and drive
axle(s)); and cooling systems. Certain
essential proprietary off-board
equipment required to operate
advanced-technology buses may also be
considered to be part of the propulsion
system.
In setting the proposed durability
performance standard, FTA desires to
limit costs and risks. If FTA were to
propose a more stringent standard, the
length of the durability test would
increase, which means that the costs of
the testing program would also increase,
and the cost of buses may increase as
well and for no certain benefit. On the
other hand, a less stringent testing
standard that allows one or more
uncorrected failures, or a less stringent
testing procedure, would expose FTA
and its recipients to greater risk. The
existence of even one major uncorrected
failure mode in the bus frame, body
structure, or powertrain is enough to
cause a bus to fail to meet its service life
requirements. We note that some
vehicles that would not have passed the
proposed durability standard during
testing have experienced problems once
placed into transit service and have had
difficulty meeting their specified service
life, requiring more maintenance than is
typical.
FTA believes that the proposed
performance standards for durability are
necessary and achievable. Overall, our
analyses of the 49 recent tests indicate
that there are examples of bus types and
sizes of each group that have proven
capable of satisfying the proposed
performance standards. The analysis
further indicated that six bus models
experienced either structural failures or
powertrain failures. Of those six, FTA
believes that three would have needed
additional durability testing after the
design changes were applied. FTA,
though, does not have information
concerning whether subsequent
production buses were changed as a
result of the testing and requests
comment on whether any of the 6
models that failed were modified prior
to delivery to transit agencies.
FTA received comments regarding
durability testing and the associated
performance standards that are assessed
from these test results (Durability,
Reliability, and Maintainability). One
commenter recommended that FTA
provide the same 80 percent cost match
for the test fees associated with
additional durability testing. FTA is
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willing to provide the 80 percent cost
match for any necessary additional
durability testing. The commenter also
requested that FTA commit to
discussing the path forward for
resolving a durability failure with the
bus manufacturer within three business
days. Another commenter highlighted
the increased level of risk to a bus
manufacturer of introducing new
components and subsystems and new
technology in general that the proposed
standards for Durability, Reliability, and
Maintainability create. FTA agrees that
once a set of standards become effective,
the risk to bus manufacturers,
component suppliers, and technology
developers may increase and that this is
appropriate. The Bus Testing Program is
the point-of-entry to the FTA bus capital
program where bus models can be
procured with FTA funding once testing
is completed. Entities may use non-FTA
funds to procure buses that have not
completed and passed the testing
program, but they do so at their own
risk.
To encourage innovation, FTA has a
prototype waiver policy available for the
introduction of new bus technologies.14
This waiver, if awarded, allows for up
to five buses to be procured without the
requirement for testing. FTA seeks
comments regarding whether a new
policy for the management of the risk
associated with introducing new bus
components and technologies to the
new production models is needed once
the final durability performance
standards become effective. FTA is
interested in suggestions regarding a
graduated service life requirement and
other strategies for sharing technological
risk within the bus capital program.
FTA seeks additional comments
regarding the proposed Durability
performance standards. FTA seeks
comments on the benefits and costs of
its proposed durability testing
procedure and standard, and
alternatives. Do commenters have
information to determine the extent to
which the proposed testing process
reasonably simulates real-life use of
buses? Does the current and proposed
testing process result in manufactures
using parts that are more or less durable
than needed?
C.2. Safety
Currently, only a lane change stability
test is performed in the Safety test
category. However, since the objective
of this test category is to document the
safety performance of the test bus, FTA
proposes to move the braking
performance tests into the Safety test
14 https://www.fta.dot.gov/12351_8875.html
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category. Additionally, FTA proposes to
address safety related bus failures
identified during any of the tests in the
Safety test category. Currently, the
significant safety hazards are addressed
in the Reliability test category. FTA
believes that these tests should be
included in the Safety test category
because that while braking performance
can be considered a bus performance
issue and the existence of safety hazards
can be considered for their Reliability
impact, they are first and foremost
related to safety. Table 4 outlines the
current and proposed test categories for
these tests.
TABLE 4—CURRENT AND PROPOSED
SAFETY SUB-TEST CATEGORIES
Current
test category
Subtest
Class 1 (safety hazards) Reliability
Failures.
Stability ....................
Braking:
Proposed
test category
Reliability
Safety
Safety .....
Performance.
Safety
Safety
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Stopping Distance.
Split Coefficient
Surface.
Parking Brake.
Inserting them in the Safety test
category will provide our recipients a
greater holistic view of the safety of the
bus. FTA seeks comments about moving
the braking test result from the
Performance test category and the Class
1 test results from the Reliability test
category into the Safety test category.
The proposed performance standards for
the Safety test category are based on
tests currently conducted and reported
under the Performance and the
Reliability test categories. No new tests
are being proposed for the Safety test
category in this notice. FTA notes that
these tests are not intended to fulfill the
mandate found in 49 U.S.C.
5329(b)(2)(C) that the agency
promulgate minimum safety
performance standards for transit
vehicles. Once those standards are
finalized via a separate rulemaking
action, per section 5318(e)(1)(B)(ii),
transit agencies will only be able to
purchase vehicles using FTA funds that
meet those standards. However, meeting
those standards will not be included in
the ‘‘pass/fail’’ score discussed in this
rulemaking. Bus Testing Rule will be
revised accordingly in order to
accommodate the standards
promulgated under 49 U.S.C.
5329(b)(2)(C). FTA proposes a total of
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five performance standards for the
Safety test category.
C.2.1. Hazards
The first Safety performance standard
titled ‘‘Hazards’’ addresses hazardous
bus performance failures to include
those failures that, when they occur,
could result in a loss of vehicle control;
serious injury to the driver, passengers,
pedestrians, and/or other motorists;
and/or property damage or loss due to
collision or fire. The performance
standard establishes that at the
completion of testing there are no
uncorrected Class 1 reliability failure
modes remaining. Examples of Class 1
reliability failures include a loss of
braking capability, a loss of power
steering assist or all steering control, an
unsecure windshield or side window
failure, the failure of a passenger seat or
seat mount, a fuel or other flammable
fluid or gaseous substance leak, exposed
or frayed electrical conductors,
electrical short circuits, mechanical
failures of energy storage system
components and their mounting
structures, and any instance of fire.
Similar to the Durability test and
Reliability test performance standards,
an uncorrected failure mode is a failure
that occurred during the test that has
not been successfully eliminated
through a design, manufacturing
process, or quality control improvement
that has been successfully validated
through further testing. Validation of the
corrected failure mode requires
repeating all tests where the failure
mode occurred. For Class 1 failure
modes that occur during durability
testing and were not classified as
durability failures, sufficient validation
is defined as 1.5 times the durability test
length from the accumulated test length
at the first occurrence of the failure
mode, but no greater than an additional
100 percent of the original durability
test length. This proposed standard is
based on historic bus testing results for
durability and reliability that have
shown that most test vehicles have no
issues meeting this proposed standard.
FTA seeks comments on the benefits
and costs of the proposed hazards
testing procedure and standard, and
alternatives.
C.2.2. Stability
The second proposed safety
performance standard addresses the
dynamic stability of the bus. The Bus
Testing Program has used a double-lane
change test procedure to assess the
stability of buses. This obstacle
avoidance maneuver procedure
simultaneously challenges the roll
stability, yaw stability, steering rate, the
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operator’s workstation design, and the
outward visibility of the bus.15 The lane
change maneuvers start at a speed of 20
miles per hour (mph) and continue up
to a potential maximum of 45 mph. For
each test speed, a bus must remain
within the designated lane change test
course and not experience any wheel
liftoff from the road surface for the test
run to be considered successful. For the
Stability performance standard, FTA
proposes that all buses must
successfully negotiate the current lane
change test course at a speed of at least
45 mph without lifting a wheel off the
ground, striking any of the cones, or
exceeding the boundaries of the test
lane. This proposed standard reflects
the current definition of success for the
stability test and no current bus models
have failed this requirement. FTA
believes the proposed standard is
appropriate as it tests the buses within
the upper end of their operating speed
spectrum. FTA is not aware of in service
instability issues with buses that have
satisfied this standard thereby providing
an impetus for proposing a more
stringent standard. FTA is not aware of
reasons to propose a lower standard
either.
FTA is aware of other test
methodologies that examine the
dynamic stability characteristics of
medium and heavy vehicles. The singlelane change and the slalom course are
operational-style tests that use the speed
through the test course as the primary
performance metric like the current
double-lane change test. FTA feels that
the double-lane change test is more
appropriate as buses most often need to
return to lane of travel they were
operating within just before the obstacle
avoidance maneuver and is therefore
more operationally relevant. Similar to
the double-lane change, the slalom
maneuver alternates the dynamic lateral
loading of the bus during the maneuver
but the lack of a one lane width of
lateral offset during the maneuver
makes the test less representative of
real-world conditions. FTA is aware of
engineering tests that can be used to
characterize specific bus stability
parameters. The constant radius turn
test is used to determine a vehicle’s
maximum lateral acceleration potential
and its inherent propensity for
understeering or oversteering behavior
throughout its range of lateral
acceleration. The ‘‘fishhook’’ and ‘‘sinewith-dwell’’ maneuvers can be used to
induce vehicle instability in a vehicle
and then assess the ability of the
stability control system to manage the
15 https://146.186.225.57/bus_tests_pdfs/
3.safety.pdf
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response of the test vehicle. While these
types of tests can provide significant
insight into vehicle behavior they are
not necessarily operationally relevant to
transit bus consumers. Additionally, in
order to execute these maneuvers, the
use of vehicle safety outriggers,
additional instrumentation, and
potentially greater expanses of
pavement surface are required which
increases the cost and time required to
conduct the tests. FTA has not analyzed
the benefits and costs of these
alternative testing procedures due to
insufficient data, but FTA believes that
the double-lane change test remains the
best option for the needs of the Bus
Testing Program. FTA received no
specific comments regarding the
proposed Stability performance
standard during the industry outreach
events.
FTA also acknowledges the National
Highway Traffic Safety Administration’s
(NHTSA’s) proposed rule to require
electronic stability control on large
buses under the proposed Federal Motor
Vehicle Safety Standard (FMVSS) 136.16
Under this proposed rule, all buses over
26,000 lbs gross vehicle weight rating
(GVWR) would be required to have an
electronic stability control system (ESC)
with specific capabilities and a
demonstrated ability to control the bus’s
stability within specified limits during a
defined test maneuver that challenges
the stability of the bus, forcing the ESC
system to respond. The proposed
requirements of FMVSS 136 do not
apply to ‘‘urban’’ transit buses. Overall,
if the requirements included in the
proposal are finalized it is expected that
some of the buses tested in this program
will have an ESC system and some will
not. FTA considered two different
options for harmonizing the Bus Testing
Stability performance standard with that
of FMVSS 136.
The first option considered was
replacing the current Stability test with
the proposed FMVSS 136 tests and
performance requirements for all buses.
This option was rejected for several
reasons.
1. For buses so equipped, ESC will
ensure that they are stable. Our current
stability test demonstrates whether a
bus can safely execute a double lane
change without reducing velocity.
Without a minimum speed requirement
that ensures a minimum level of agility,
16 ‘‘Federal Motor Vehicle Safety Standards;
Electronic Stability Control Systems for Heavy
Vehicles’’, Notice of Proposed Rulemaking,
National Highway Traffic Safety Administration,
May 23, 2012, https://www.federalregister.gov/
articles/2012/05/23/2012-12212/federal-motorvehicle-safety-standards-electronic-stability-controlsystems-for-heavy-vehicles
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like that proposed for the double-lance
change test, it would be possible for illhandling buses to pass through the Bus
Testing Program and enter transit
service.
2. The estimated cost of executing the
proposed 136 test is 5 times greater
($15,000 vs. $3,000) than the cost of the
current Bus Testing program stability
test. This new test would impact the
program budget forcing FTA to reduce
testing in other areas.
3. For buses without ESC, the test
results would not be operationally
meaningful. This reduces the value of
the information to the transit industry.
Another option is test and apply the
proposed Stability performance
standard only to those bus models that
do not fall under the scope of the
proposed FMVSS 136 (urban transit
buses and buses less than 26,000 lbs).
Buses that are subject to FMVSS 136
and are certified as compliant by their
manufacturer would be given an
automatic pass for ‘‘Stability’’. While
this option is more practical for the test
program, as it eliminates the need to
conduct the FMVSS 136 tests, it still
could allow a poor handling bus
through the testing program. The
proposed FMVSS 136 standard affects
two types of buses that are used by
transit; the over-the-road motorcoach,
and the large Class 7 cutaway chassis
buses. While it is unlikely that a
motorcoach will be placed into regular
fixed route transit service where a bus’s
agility is more important, some Class 7
cutaway buses are used for fixed route
service.
Past Stability test results indicate that
all bus models are capable of safely
executing the double-lane-change test at
45 mph. As a result, FTA believes that
probability of an ESC system
intervening during this test is low for
current production bus models.
Therefore, FTA believes that applying
the proposed Stability performance
standard of 45 mph through the double
lane-change test course to all buses,
regardless of whether or not they are
equipped with ESC, is the best option.
However, since the inherent stability
performance characteristics of future
bus models are unknown, FTA seeks
comments regarding the different
options for integrating the proposed
FMVSS 136 into the Bus Testing
Program, including the benefits and
costs and those of alternatives. FTA also
seeks comments in general on the
benefits and costs of its proposed
Stability procedure and test, and
alternatives.
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C.2.3 Braking Performance
FTA proposes three performance
standards for the braking performance of
new bus models based on the test
results obtained from the current brake
performance tests.17 The first is for the
stopping distance on a dry level surface.
The second is for the directional
stability of the bus while stopping on a
level split coefficient friction surface.
The last one addresses the performance
of the parking brake with the bus on a
grade.
C.2.3.1 Stopping Distance
The purpose of this test is to assess
the straight line stopping capability of a
bus model on a level high friction
surface at initial speeds of 20, 30, 40,
and 45 mph and on a level low friction
surface at 20 mph. FTA proposes a
stopping distance performance standard
that every new bus model satisfies the
stopping distance requirement of
Federal Motor Vehicle Safety Standard
(FMVSS) 105 Hydraulic and electric
brake systems (49 CFR 571.105) and
FMVSS 121 Air Brake Systems (49 CFR
571.121) of stopping within 158 feet
from a speed of 45 mph on dry level
road surface.
FTA proposes that although a bus
model may fail to stop within 158 feet
from a speed of 45 mph, a passing result
from an applicable documented FMVSS
105 or 121 certification test conducted
by an independent test organization can
be used instead. FTA offers this
alternative compliance option due to the
fact that the Bus Testing Program does
not conduct the brake burnish
procedure specified in the FMVSS for
the considerations of cost and time. The
data analysis revealed that three of 49
buses recently tested would have failed
this standard based on the Bus Testing
results alone. Their average stopping
distances from 45 mph were 160, 171,
and 189 feet. FTA believes that these
three failures could have been resolved
through leveraging a FMVSS
compliance test report or by repeating
the brake testing, and that no
mechanical changes would have been
necessary in order to pass the proposed
test.
After one of the outreach sessions,
FTA received written comments from
one source regarding the proposed
stopping distance performance
standard. The commenter recommended
a braking distance performance standard
of 200 feet from a speed of 45 mph for
heavy-duty transit buses due to the fact
that the FMVSS burnishing procedure is
not conducted prior to conducting the
17 https://146.186.225.57/bus_tests_pdfs/
4.2Performance-BrakeTest.pdf
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C.3. Maintainability
The objective of this test is to examine
the amount and types of maintenance
required to keep the test bus in a faultfree operating state. Selected
components (e.g., transmission,
alternator, windshield wiper motor, and
other comparable components that serve
the same functions replaced over a
vehicle’s lifespan on the bus) are
removed and replaced, and the total
time required to complete this task is
recorded.18 The amount of time
necessary to conduct the scheduled
servicing, as defined by the bus
manufacturer, is recorded throughout
the duration of the test. All unscheduled
maintenance activities (i.e., failures the
occur during the testing) are
documented as well, including the
length of time for each maintenance
action, as transit vehicle agencies noted
unscheduled maintenance needs was a
significant operating constraint.19
FTA proposes a maintainability
performance standard for the total
unscheduled maintenance time of no
greater than 125 hours over the full
course of all of the tests. Unscheduled
maintenance time is a function of the
reliability of the bus and the amount of
labor required to resolve its
malfunctions and is a significant
indicator for the operating cost of the
bus. FTA selected a standard of 125
hours after reviewing the bus testing
results for all bus models that meet the
proposed reliability performance
standard (no more than two Class 2
reliability failures (a failure resulting in
a maintenance road call to repair or tow
the bus) and meet the proposed
durability standards (no uncorrected
frame and body structure failures or
powertrain failures remaining at the
completion of testing. during the test.
Buses that required more than 125 hours
of unscheduled hours during the test
have been problematic in transit service
and have usually not provided the full
specified useful service life. Three buses
from the study group of 49 would not
meet this proposed performance
standard. However, these same three
bus models also fail the proposed
durability requirements. Assuming the
durability failures would be verified as
‘‘corrected’’ during the subsequent
retesting, this proposed standard would
likely be met.
FTA considered proposing a
graduated performance standard based
on the expectation that the amount of
unscheduled maintenance is directly
proportional to the amount of bus
operation and hence its service life
category. However, a plot of the total
unscheduled maintenance results for
buses with no greater than two Class 2
failures tested in 2010 revealed a
uniform distribution of test results that
was not directly proportional to the
length of the service life. The proposed
125-hour standard would apply to all
service life categories as all durability
tests represent 25 percent of the
vehicle’s designated service life.
FTA received written comments from
two sources on this subject during our
outreach activities. One commenter
recommended that specific limits need
to be established for ‘‘consumable’’ parts
so that shocks or bump stops are not
replaced every 1000 miles to hide a
18 https://146.186.225.57/bus_tests_pdfs/13.replacementandrepairsubsystems.pdf
19 https://146.186.225.57/bus_tests_pdfs/12.servicing_pm_and_repair.pdf
stopping distance tests. FTA believes
that by allowing the use of an FMVSS
certification test result as an alternate
data source we have addressed the
commenter’s issue and at the same time
not lowered the bar for braking
performance below the FMVSS
threshold. FTA seeks comments on the
benefits and costs of proposed stopping
distance performance standard, and
alternatives.
C.2.3.2 Braking Stability
The purpose of the braking stability
test is to determine the ability of a bus
model to stay within a standard lane
width during a maximum effort panic
stop from 30 mph with one side of the
bus on a high friction surface the other
on a low friction surface. The proposed
performance standard for braking
stability is that the bus remains within
a 12-foot lane width during the split
coefficient friction brake stops as
conducted under the current Bus
Testing Program procedure. The data
analysis revealed that all buses satisfied
this proposed performance standard.
FTA received no comments regarding
braking stability. FTA requests
comments on the benefits and costs of
its proposed braking stability test
procedure and standard, and
alternatives.
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C.2.3.3 Parking Brake
The third proposed performance
standard is that the parking brake holds
the bus stationary on a 20-percent grade
while facing uphill and downhill for 5
minutes each in accordance with
FMVSS 105 and 121.
The data analysis revealed that all
buses satisfied this proposed
performance standard. FTA received no
comments regarding the parking brake
performance standard.
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deficiency in reliability during the test
that could later impact the total
unscheduled maintenance hours
significantly. The commenter concurred
with using a maximum of 125 hours for
the unscheduled maintenance scale.
The commenter also recommended
having the component removal and
replace times account for 20 percent of
the points for this test category and the
remaining points from the total
unscheduled maintenance hours. FTA
considered proposing limits on the
replacement rates of certain
‘‘consumable’’ components but thought
that limiting the total amount of
unscheduled maintenance accumulated
during the test was an adequate
disincentive to ‘‘over-maintain’’ the bus.
At the time of the comments regarding
the component removal and replace
times were submitted, FTA was
considering a potential performance
standard for this test or including it in
the discretionary scoring for
Maintainability. FTA chose not to
propose including the component
removal and replace (R&R) times in the
pass/fail scoring system at all. FTA felt
that the past test results that this metric
did not show significant difference
between bus models. Additionally, R&R
times are only relevant if that
component needs to be replaced
multiple times throughout the bus’s life.
The R&R time for components that fail
during the test are already captured in
the unscheduled maintenance times.
Another commenter highlighted the
concern that new bus models that
introduce a new technology or even just
a new component could significantly
raise the risk of failing the test in the
durability, reliability, or maintainability
test categories. Overall, FTA agrees with
this observation. The Bus Testing
Program serves as the point of entry to
unlimited bus production volumes for
FTA recipients. These issues are already
addressed in existing bus testing
policies. The program’s partial testing
policies delineate between component
changes that are ‘‘major’’ and need to be
tested and those component changes
that do not trigger additional testing.20
Bus models employing new bus
technologies may be eligible for a
prototype waiver that allows a small
quantity of buses to be procured without
the need for testing.21
FTA seeks additional comments
concerning the benefits and costs of its
proposed performance standard for
Maintainability, as well as on
alternatives. In addition, FTA seeks
comment on whether the proposed 12520 https://www.fta.dot.gov/12351_8867.html
21 https://www.fta.dot.gov/12351_8875.html
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hour standard may have adverse
unintended consequences.
C.4. Reliability
The objective of this test category is
to document and classify each of the
operational reliability failures of a bus
model while it undergoes the tests in
the other test categories. As expected,
most of the reliability failure incidents
occur during the durability test portion
of the structural integrity test category.
However, all of failures throughout the
test are documented. Specifically, the
reliability failures are identified by
subsystem and cumulative test distance
at the time of failure, and the associated
repair and down time for each failure is
documented.22 Table 5 is an example of
the product of this analysis.
TABLE 5—RELIABILITY ANALYSIS EXAMPLE
Failure type
Class 4
Class 3
Class 2
Class 1
Distance
(mi)
Subsystem
Distance
(mi)
Distance
(mi)
Distance
(mi)
Drive System ........
Maintenance
labor-hours
821
1,857
1,860
1,860
6,542
2.0
2.0
4.0
6.0
8.0
25.0
20.0
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9,725
14,252
The current bus testing program
categorizes a failure during the test into
one of the following four classes:
1. Class 1: A malfunction that could
lead to a loss of bus control; in serious
injury to the driver, passengers,
pedestrians, or other motorists; and in
property damage or loss due to collision
or fire.
2. Class 2: A malfunction that results
in test interruption because the bus
cannot be operated. Service is
discontinued until the bus is repaired at
the site of the malfunction or it is towed
to a service workshop. An in-service bus
that experiences a Class 2 failure would
require a road call (i.e., a mechanical
failure on the road that requires towing
or repairs, but there is no immediate
safety risk to the driver and/or
passengers).
3. Class 3: A malfunction that results
in temporary interruption of testing, and
the bus must be returned to a service
workshop for repair. An in-service bus
that experienced a Class 3 failure could
be driven safely to a rendezvous site for
a bus swap.
4. Class 4: A malfunction that
degrades bus operations but does not
require immediate removal of the bus
from testing. An in-service bus that
experienced a Class 4 failure could
complete its shift.
FTA proposes a reliability
performance standard for the
accumulation of no uncorrected Class 1
and not more than two uncorrected
Class 2 reliability failure modes at the
completion of the test. This proposed
standard allows up to two Class 2
failures resulting from flat tires, failed
coolant and hydraulic hoses, broken
accessory drive belts, failed Starting,
Lighting, and Ignition (SLI) batteries
(common 12-volt batteries used for
engine starting and general electrical
system use, not traction batteries used
for electric bus propulsion) or other
externally sourced, high-volume
components whose designs and quality
control may be beyond the direct
control of the bus manufacturers. This
proposed standard is based on the past
reliability test results for buses that did
not have systemic problems with
completing their service life
requirements in service. The analysis of
bus testing results indicates that one bus
out of the 49 studied would fail the
Class 2 requirement. However, FTA
believes that had this requirement
existed at the time of that test the
manufacturer would have sought to
remedy and validate at least one of Class
2 failure modes prior to the end of the
test.
FTA chose to propose placing a
performance standard for Class 1
reliability failures in the Safety test
category and not in the Reliability test
category so that these results would not
be double-counted in the proposed Bus
Model Scoring System. For
completeness, the Reliability section of
the test report will continue to report
the details of all Class 1 failures. FTA
also chose not to propose any
performance standards for Class 3 and 4
reliability failures. The primary impact
of these failure modes is increased
unscheduled maintenance which is
addressed with the proposed
Maintainability performance standard.
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1.0
6.0
24.0
12.0
24.0
144.0
2,712.0
FTA seeks comments regarding the
adequacy and reasonableness of the
treatment of the Class 3 and Class 4
reliability test results.
FTA received written comments
regarding the proposed Reliability
performance standards. The commenter
concurred with the proposed
requirements of no uncorrected Class 1
and no more than two uncorrected Class
2 failures existing at the completion of
the test. The commenter asked that FTA
commit to a review of these failures, the
proposed remedies, and the amount of
validation test distance required within
three business days to minimize the
impact to the testing schedule. They
also recommended that any additional
testing required to validate design
changes necessary to meet the
Reliability performance standards be
shared between FTA and the
manufacturer at the same 80/20 percent
split as the rest of the test. FTA seeks
comments regarding the benefits and
costs of the proposed Reliability
performance standards, as well as on
alternatives.
C.5. Fuel Economy
FTA proposes that the performance
standard for the Fuel Economy test
category is that every new bus model
would satisfy the requirements of
NHTSA’s Medium and Heavy-Duty
Vehicle Fuel Efficiency Program (49
CFR part 535) for the model year in
which it is produced. In this program,
transit buses are classified as ‘‘heavyduty vocational vehicles’’ with
voluntary standards starting with the
2013 model year and mandatory
22 https://146.186.225.57/bus_tests_pdfs/
2.reliability.pdf
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standards starting in model year 2016.
Correspondingly, this proposed
performance standard becomes effective
for the Bus Testing Program in 2016.
Because buses will be required to
comply with these regulations for model
year 2016, this proposal would only
have costs or benefits if recipients
decide to purchase buses that perform
better than the minimum standard based
on the testing results. The current fuel
economy testing conducted in the Bus
Testing Program does not address this
standard and would not be used for
determining compliance. The
manufacturer documentation used to
demonstrate compliance with the
NHTSA program would be the same
basis for the Bus Testing Program
determining compliance with its fuel
economy standard. The Bus Testing
Program fuel economy test results
would be used to award additional
points above the base score as is
discussed in paragraph D.1.5 of this
notice. No comments were received
from stakeholders as this proposal was
developed after the outreach sessions.
Initially, FTA had proposed a set of
minimum performance standards for
fuel economy based on the test results
produced by the program. FTA seeks
public comment on the benefits and
costs of its proposed fuel economy
standard, as well as on alternatives.
C.6. Emissions
To protect public health and welfare,
Congress enacted the Clean Air Act
(CAA) and its subsequent amendments.
The CAA Amendments of 1970 directed
the Environmental Protection Agency
(EPA) to use scientific data to set and
revise national ambient air quality
standards (NAAQS) for specific
widespread and common pollutants,
making major revisions in 1977 and
1990. Currently, the EPA has air quality
standards in place for six common
‘‘criteria pollutants:’’ particulate matter,
ozone, sulfur dioxide, nitrogen dioxide,
carbon monoxide, and lead.
Implementation of the standards is a
joint responsibility of the States and
EPA, with States responsible for
developing enforceable State
implementation plans that meet
national standards. If a State fails to
adopt and implement an adequate plan,
EPA is required to issue a Federal
implementation plan.
FTA proposes that the performance
standard for the Emissions test category
be that every new bus model would
satisfy all of the applicable EPA exhaust
emissions requirements for heavy-duty
vehicles for the model year in which it
is produced. Because buses are
currently required to comply with these
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requirements, this proposal would only
have costs or benefits if recipients
decide to purchase buses that perform
better than the minimum standard based
on the testing results. The EPA divides
heavy-duty vehicle exhaust emissions
into two groups, criteria pollutants, and
green-house gas pollutants. Exhaust
emissions of nitrogen oxides (NOX),
non-methane hydrocarbons (HC),
particulate matter (PM), and carbon
monoxide (CO) are considered ‘‘criteria
pollutants’’ and the standards for
governing these pollutants are provided
in 40 CFR part 86. Exhaust emissions of
carbon dioxide (CO2), methane (CH4),
and nitrogen dioxide (N2O) are
considered ‘‘greenhouse gas pollutants,’’
the standards for which are outlined in
40 CFR part 1037. Bus manufacturers
currently leverage a ‘‘pass-through’’
compliance from the engine
manufacturer, chassis manufacturer, or
alternative fuel conversion supplier to
demonstrate compliance with 40 CFR
part 86. For the greenhouse gas
emissions standard, 40 CFR part 1037,
bus manufacturers must provide the bus
models specific results generated by the
Greenhouse Gas Emissions Model
(GEM) to the EPA or leverage the chassis
original equipment manufacturer (OEM)
certification for those bus models built
upon an incomplete OEM chassis.
While the Bus Testing Program
currently measures all of these exhaust
emissions except for N2O, the testing is
conducted at the vehicle level using
transit specific driving cycles and is not
suitable for determining compliance
with the EPA exhaust emissions
requirements. The Bus Testing Program
emissions test was designed to provide
accurate data measured over transit
specific duty-cycles to facilitate direct
comparisons between bus models.
Instead of using the Bus Testing
Program emissions test results to
address the EPA requirements, FTA
proposes that the bus manufacturer
documentation already being used to
demonstrate compliance with the EPA
requirements also be the basis for the
Bus Testing Program to determine
compliance with its Emissions
performance standard. The Bus Testing
Program emissions test results would be
used to award additional points above
the base score as is discussed in
paragraph D.1.6 of this notice. FTA did
not receive comments for this proposal
as it was not discussed during the
outreach sessions. FTA had initially
proposed a performance standard for
each category of exhaust emissions
currently measured by the test program.
FTA seeks public comment on the
benefits and costs of its proposed
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emissions standard, as well as on
alternatives.
C.7. Noise
The objective of this test category is
to measure the noise levels inside and
outside of the bus in various operating
modes. There are a total of six different
noise test procedures currently
conducted. The interior noise testing
includes measuring the ambient noise
level inside the bus as it is being
subjected to 80 dB of white noise from
outside the bus, measuring the noise
levels inside the bus as it accelerates
from a standstill to 35 mph, and
qualitatively identifies any specific
types of noise such as rattles, wind
noise, or resonant vibrations that occur
at specific speeds, throttle positions,
gear ranges, etc. The exterior noise
testing measures the noise levels
projected into the outside environment
from the bus as it accelerates from a
steady speed at full throttle, as it
accelerates from a standstill to 35 mph
under full throttle, and when stationary
with the engine at three different
throttle settings. FTA plans to continue
testing and reporting on the six different
noise test procedures as is current
practice. However, performance
standards are not proposed for all six
tests.
To formulate Noise performance
standards, FTA reviewed the test results
for buses tested in 2010 and later. FTA
also reviewed the APTA Standard Bus
Procurement Guidelines and its
recommended specifications for bus
noise performance, as well as from other
Federal agencies such as the National
Institute for Occupational Safety and
Health (NIOSH), the Federal agency
responsible for workplace safety
research, and the EPA, the Federal
agency responsible for environmental
health standards.
FTA found that while the APTA
guidelines set an interior noise
threshold of 80 dB(A) (decibels, Aweighted—a relative measure of the
loudness of sounds as perceived by the
human ear) for passenger seating
locations and 75 dB(A) for the driver
area, they were designed to address
procurements of urban transit buses
between 30 and 60 feet in length and do
not address buses of shorter length, such
as cutaway buses, which are of a
different body design and whose
engines are typically located forward in
the cab of the vehicle, rather than in the
rear of the bus.
FTA examined other noise
performance standards to determine
whether elevating the driver area noise
level above 75 dB(A) posed an
unacceptable hazard for the driver. The
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NIOSH recommended exposure limit
(REL) for occupational noise exposure is
85 dB(A), over an 8-hour time-weighted
average. Exposures at and above this
level are considered hazardous by
NIOSH. Although bus drivers can be
exposed to interior bus noise for 8 hours
a day, the bus noise level is transient,
peaking only during acceleration. Thus,
setting the performance standard at 80
dB(A) would ensure that the NIOSH
recommended exposure limit is not
exceeded.
The APTA exterior noise threshold of
83 dB(A) while accelerating from a full
stop is consistent with EPA regulation,
which addresses transient external noise
levels by commercial vehicles found in
section 202.20(b) of 40 CFR part 202.
This section provides: ‘‘No motor carrier
subject to these regulations shall operate
any motor vehicle of a type to which
this regulation is applicable which at
any time or under any condition of
highway grade, load, acceleration or
deceleration generates a sound level in
excess of 83 dB(A) measured on an open
site with fast meter response at 50 feet
from the centerline of lane of travel on
highways with speed limits of 35 mph
or less; or 87 dB(A) measured on an
open site with fast meter response at 50
feet from the centerline of lane of travel
on highways with speed limits of more
than 35 mph.’’ The current Bus Testing
program conducts this test in the same
manner at a speed up to 35 mph.
Therefore, FTA proposes that the
interior and exterior noise measured
during the maximum acceleration of the
test bus from 0 to 35 mph would be
basis for the noise performance test.23 24
The proposed performance standard
would be 80 dB(A) for interior noise
throughout the interior of the vehicle
and 83 dB(A) for exterior noise as
measured by the current test
procedures. The noise test data analysis
of 49 recent bus models indicates that
two cutaway chassis buses exceed the
proposed interior noise performance at
the driver’s position by 4 dB (measured
84 dB versus the 80 dB limit). FTA
believes that this level could be reduced
to 80 dB or lower by the application of
sound absorption materials between the
engine compartment and floor areas and
the driver’s workstation. FTA requests
comments on the cost of adding this
sound absorption material to a bus.
None of the 49 buses would fail the
proposed exterior noise performance
standard.
23 https://146.186.225.57/bus_tests_pdfs/7–
1.interiornoise.pdf
24 https://146.186.225.57/bus_tests_pdfs/7–
2.exteriornoise.pdf
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FTA received some verbal and written
comments regarding the noise testing
and the proposed performance
standards. During the earlier outreach
sessions, FTA had discussed the
proposed performance standards that it
was considering for each of the six noise
tests that are currently performed.
Comments from transit agencies
indicated that they focused on the noise
test results for the noise produced when
a bus is accelerating from a stop. One
bus manufacturer concurred with the
proposed noise test performance
standards. FTA seeks comments
concerning the benefits and costs of its
proposed Noise performance standards
and testing procedures, and alternatives.
C.8. Performance
The objective of this test is to
investigate and document the
automotive performance of the bus
including its maximum speed,
acceleration, and gradeability (grade
climbing ability). These three factors are
critical for buses to perform as needed
for transient recipients: speed is
important if the bus will be used in
commuter service on highways,
acceleration is important after being
stopped or when entering traffic, and
gradeability is important for those cities
not located on flat terrain.
FTA is proposing three performance
standards for the Performance test
category: one for acceleration, and two
for gradeability. A performance standard
for the maximum speed on a level road
surface is not proposed. The stability
performance standard in the Safety test
category already requires all buses to be
able to maintain 45 mph throughout the
lane change test. FTA believes that 45
mph is an adequate maximum speed
that all transit buses need to satisfy.
FTA understands that there are bus
routes that require a speed greater than
45 mph. The Bus Testing Program
requirements do not preclude transit
agencies from procuring buses with a
speed capability greater than 45 mph.
The proposed Acceleration
performance standard would establish
that every bus be capable of achieving
a speed of 30 mph from rest in no
greater than 18 seconds, which is
consistent with Standard 7.3.1, Table 3,
of the APTA Guidelines. FTA does not
know the original basis for the
acceleration requirement. Our
speculation is that, when it was
formulated, it was based on the
capability of a popular bus model that
transit agencies felt provided adequate
performance.
The proposed Gradeability
performance standards would establish
that every bus shall be capable of
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sustaining at least 40 mph on a 2.5
percent grade, and at least 10 mph on
a 10 percent grade. The proposed
gradeability on a 2.5 percent grade
performance standards is sourced from
the APTA Standard Bus Procurement
Guidelines. While this same source
recommends a minimum speed of 15
mph on a 10 percent grade, FTA
proposes a performance standard of 10
mph on a 10 percent grade to account
for the typical measured test
performance of the 60-foot articulated
buses and to allow manufacturers to
optimize the powertrain fuel economy
of 40-foot buses for transit applications
that do not require significant
gradeability performance.
These proposed performance
requirements are not particularly
rigorous as they were set to allow for the
optimization for fuel economy, given
transit agency requirements.
Additionally, as with any of the tests
proposed today, these performance
standards do not preclude transit
agencies from procuring bus models that
have greater performance capability.
These proposed standards are consistent
with bus testing results that have shown
that most test vehicles would likely not
have significant difficulty meeting these
proposed standards.
The data analysis of the acceleration
results for 49 recent bus tests showed
that two buses failed to meet the
proposed acceleration standard. One, a
full electric bus, recorded a time of 18.6
seconds. FTA believes that with a
software adjustment to the powertrain
control system this particular bus could
have reduced its acceleration time to 18
seconds or less. This adjustment would
not have a significant cost. The other
bus, a 60-foot articulated bus, achieved
30 mph in 19.6 seconds. This dieselpowered bus was equipped with a
relatively small displacement engine for
the 60-foot bus class. A numerically
higher final drive ratio could have been
fitted to the bus to reduce its
acceleration time, as well as improve its
gradeability, at the expense of maximum
speed and fuel economy, but no
additional equipment cost.
The data analysis for maximum speed
on a 2.5 percent grade indicates that all
49 buses would satisfy the proposed
requirement of 45 mph. A few buses
were just at the threshold of this
requirement. The data analysis for the
maximum speed on a 10 percent grade
reveals that three buses, one 40-foot
diesel, one 40-foot electric, and the
same 60-foot bus that failed the
acceleration requirement failed to
achieve 10 mph on a 10 percent grade.
Of these three, the 40-foot diesel was the
closest, at 7.5 mph, to achieving the
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proposed standard. Other 40-foot buses
with similar powertrains were capable
of meeting this requirement, perhaps
indicating that the engine in this
particular bus was not operating at full
capability. The next slowest bus was an
electric bus performing at 5 mph. This
particular bus has been confirmed by
one operating agency as having poor hill
climbing ability, making it unsuitable
for several routes in their area.
FTA received several comments and
recommendations regarding the
proposed acceleration and gradeability
performance testing and standards.
During the outreach sessions, bus
manufacturers endorsed the proposed
acceleration requirement as it competes
directly with fuel economy
performance, citing that they have never
had a customer ask for more
acceleration than the APTA standard
but always have customers asking for
more fuel economy. Several bus
manufacturers disagreed with the
proposed gradeability requirement of 15
mph on a 10 percent grade for heavyduty buses as most U.S. roadways are
limited to a 6 percent grade. One
manufacturer provided a summary of
the buses tested that could not achieve
15 mph on a 10 percent grade. Two bus
manufacturers recommended that FTA
and LTI find a new method of
determining gradeability performance as
the current analytical method that uses
the acceleration cannot account for how
the new adaptive transmissions perform
when the bus is on an actual grade
leading to potentially erroneous test
results. Based on these comments and
its own data analysis, FTA adjusted the
performance requirement for speed on a
10 percent grade down to 10 mph.
Additionally, FTA and LTI have been
working towards a new gradeability
testing methodology using the chassis
dynamometer to replicate the grade
specific gravitational forces. However,
we are not yet ready to propose this
methodology. FTA seeks comments
regarding the benefits and costs of its
proposed acceleration and gradeability
performance standards, as well as on
alternatives.
D. Bus Model Scoring System
MAP–21 requires that FTA include a
Bus Model Scoring System that
produces an aggregate score that uses
test categories and considers the relative
importance of each such testing
category. FTA proposes a scoring system
where the maximum aggregate score is
100 points. The scoring system and
maximum points available in each test
category are shown in Table D.1. The
points available in each test category
reflect FTA’s concerns as the primary
provider of Federal assistance for the
procurement of new bus models—
namely, that they can operate safely on
bus routes with adequate automotive
performance, reliably withstand the
rigors of transit service over their
required service lives and to do so
without excessive operating costs and
excessive negative impact to the
environment. The other test categories
required in MAP–21 and proposed
today, including noise, emissions, and
fuel economy, are also of great
importance for the agency, transit
agencies and the public, but, as noted,
are within the primary regulatory
responsibilities of other Federal
agencies.
A total of 54 points has been proposed
across test categories that assess the
capability of a bus model to reliably
withstand continuous transit service for
the duration of its service life, with only
a reasonable level of maintenance
required to sustain a state of good repair
(structural integrity—30 points,
maintainability—16 points, and
reliability—8 points). A total of 20
points is assigned to safety, another FTA
priority. The environmental
sustainability characteristics of fuel
economy and emissions are assigned 7
points each. Bus noise characteristics
are assigned a total of 7 points. Lastly,
the automotive performance
characteristics of bus models are
assigned a total of 5 points. FTA
requests comments on its proposed
scoring system. In particular, FTA seeks
information on whether there are
alternative scoring systems that would
better enable recipients to compare
buses, and whether categories should be
weighted differently.
TABLE D–1—WEIGHTED TEST RESULTS SCORING SYSTEM
Test category
Potential awarded for meeting each performance
standard
Structural Integrity ...........................................
Safety ..............................................................
Maintainability .................................................
Reliability .........................................................
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Fuel Economy .................................................
Emissions ........................................................
Noise ...............................................................
Performance ....................................................
Total .........................................................
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Shakedown .....................................................
Distortion ........................................................
Static Towing ..................................................
Dynamic Towing .............................................
Jacking ...........................................................
Hoisting ..........................................................
Durability-Structural ........................................
Durability—Powertrain ....................................
Hazards ..........................................................
Stability ...........................................................
Braking ...........................................................
Total unscheduled maintenance hours ..........
Number of Class 2 reliability failures .............
Liquid fuels.
CNG.
Hydrogen ........................................................
Electric.
CO2 .................................................................
CO ..................................................................
Total hydrocarbon ..........................................
Non-methane hydrocarbon ............................
Nitrogen oxides ..............................................
Particulates .....................................................
Interior Noise (0–35 mph) ..............................
Exterior Noise (0–35 mph) .............................
Acceleration 0–30 mph ..................................
Gradeability 2.5% ...........................................
Gradeability 10% ............................................
.........................................................................
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Potential points for
performance
above the
standard
Total point
weighting by
category
1.0
1.0
1.0
0
1.0
1.0
12.0
12.0
10.0
2.5
5.5
2.0
2.0
0
0
2.0
14.0
6.0
1.0
6.0
7
1.0
4.0
0.4
0.4
0.4
0.4
0.4
3.0
3.0
7
0
5
40
100
1.0
0.5
0.5
1.5
1.5
2.0
60
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Determination Of Scores By Test
Category
FTA proposes that the test results for
each proposed performance standard be
used to generate the score for each test
category. To receive a numerical score,
a bus model must satisfy each proposed
performance standard at least at the
minimum level. FTA proposes scoring
of the results in two steps: First a base
score is awarded for the satisfaction of
each performance standard; second,
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additional prorated points would be
awarded when the performance of the
bus model exceeds specific performance
standards in the Safety, Maintainability,
Reliability, Fuel Economy, Emissions,
and Noise test categories as identified in
Table D–2. FTA believes that while bus
models that only just satisfy the
performance standards at the minimum
level should be capable of providing
adequate transit service, performance
above the performance standard in
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fifteen specific areas provides additional
benefit to transit through increased
safety and reliability, reduced operating
costs and reduced negative impact on
the environment. In these fifteen
prorated performance categories, FTA
believes that the maximum identified
performance levels would not be
exceeded by any current bus model.
Additional details on the scoring of test
results by test category are provided in
the following sections.
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MPG:
50
10
0.0
6.0
SCF/mi:
98
15
Points:
0.0
6.0
3
1
0.0
6.0
Grams/mi:
4000
0
Points:
0.0
4.0
Grams/mi:
20
0
Points:
0.0
0.4
Grams/mi:
3
0
Points:
0.0
0.4
Grams/mi:
3
0
Points:
0.0
0.4
Grams/mi:
2
0
Points:
0.0
0.4
Grams/mi:
Hydrogen
6.0
Points:
(7 pts.)
0.0
Points:
0.1
0
Points:
0.0
0.4
dB( A):
80
30
Points:
0.0
3.0
dB( A):
83
50
Points:
Compliant with 49 CFR Part 535
MEDIUM- AND HEAVY-DUTY
VEHICLE FUEL EFFICIENCY
PROGRAM- Heavy-Duty Vocational
Vehicle Fuel Consumption Standards
CNG
13
SCF/mi:
Fuel
Economy
I
Points:
Liquid Fuels
(Diesel, Gasoline,
LPG, LNG)
0.0
3.0
+
0
40
1.0
(Only 1 fuel type
scored)
kW-hr/mi:
Electric
Carbon Dioxide
(COz)
Carbon Monoxide
(CO)
Emissions
Compliant with all applicable EPA exhaust
emissions re~ulations at date of
manufacture including:
Total Hydrocarbon
(THC)
40 CFR Part 86 CONTROL OF
EMISSIONS FROM NEW AND IN-USE
HIGHWAY VEHICLES AND ENGINES
(7 pts.)
Non-Methane
Hydrocarbon
(NMHC)
(All emissions
categories scored)
Nitro~en
1.0
40 CFR Part 1037 CONTROL OF
EMISSIONS FROM NEW HEAVYDUTY MOTOR VEHICLES
Oxides
(NOx)
Particulate Matter
(PM)
Interioracceleration
0-35mph
Exterioracceleration
0-35mph
Time from 0-30 mph no greater
than 18 sec
1.5
Sustained speed on 2.5% grade no less
than 40mph
1.5
Sustained speed on 10% grade no less
than 10mph
(7 pts.)
No greater than 83 decibels (dB(A))
Acceleration
Noise
No greater than 80 decibels (dB(A))
2.0
Performance
(5 pts.)
0.5
0.5
Gradeability
FAIL
60
PASS
100
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Maximum Aggregate Score
D.1.1. Structural Integrity Tests
FTA believes that no discretionary
points are available for performance
above the standard because of a transit
vehicle must meet these baseline
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requirements in order to meet its
expected service life.
D.1.2
Safety Tests
The proposed scoring of the Safety
Test is as shown in Table D–2. A total
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of 2.0 discretionary points are available.
The Safety Test sub-categories are a
collection of safety related bus
characteristics that are currently
examined in other test categories. Under
the current rule, only the Lane Change
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Stability Test is included in the Safety
test category. The first proposed Safety
test sub-category is Hazards. The
performance standard for Hazards
would require that all bus models have
no Class 1 failures at the completion of
the test that remained uncorrected. Bus
models that satisfy this requirement
would receive 10 points. The Stability
performance standard would require
that a bus model achieve a lane change
speed of no less than 45 mph with the
bus under control and all wheels on the
ground throughout the maneuver. A bus
that satisfies the stability standard
would receive 2.5 points. There are
three safety test sub-categories
addressing the braking performance of a
bus model. The first Braking
performance standard would require the
bus to stop from 45 mph in no greater
than 158 feet. Bus models that require
less than 158 feet to stop would receive
0.5 base points and up to an additional
2.0 prorated points if the bus stops in 80
feet or less. The average test result from
this report would be used to award the
score. The second Braking performance
standard addresses the ability of a bus
model to remain within a 12 foot road
lane width during a split coefficient
brake stop. A bus model that stays
within the lane of travel during the stop
would receive 2.5 points. The third
Braking performance standard addresses
the ability of the parking brake to hold
the bus stationary on a 20-percent grade
while facing uphill and downhill for 5
minutes each. Bus models that satisfy
this requirement would be awarded 2.5
points.
D.1.3. Maintainability Test
The proposed scoring of the
Maintainability Test is shown in Table
D–2. A total of 16 points is available in
this category. The maintainability
performance standard would be set at
no greater than 125 hours of
unscheduled maintenance activity over
the course of the test. All bus models
that accumulate no more than 125 hours
of unscheduled maintenance would
receive 2.0 base points.
FTA believes that maintainability
performance above the level set by the
performance standard provides
additional benefit to the transit
industry. FTA is proposing that bus
models that accumulate no unscheduled
maintenance hours during the test
would receive an additional 14 points.
Test results between 125 and zero hours
would receive an additional prorated
amount of points between 0.0 and 14.0.
For example, a bus that accumulated 25
hours would receive 13.2 points (2.0 +
(125–25)/125)*14 = 13.2) and a bus that
accumulated 100 hours would receive
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4.8 points (2.0 + (125–100)/125)*14 =
4.8).
D.1.4. Reliability Test
The proposed scoring of the
Reliability Test is shown in Table D–2.
A total of eight points are available in
this category. The proposed
performance standard allows for
accumulation of up to two uncorrected
Class 2 failures at the completion of the
test. All bus models that have two
uncorrected Class 2 failures or fewer
would receive 2.0 base points.
FTA believes that reliability
performance above the level set by the
performance standard provides
additional benefit to the transit industry
such as fewer road calls and service
disruptions. As a result, FTA is
proposing that if a bus model
accumulated no Class 2 failures
throughout the test it would receive an
additional 6.0 points. A bus model that
accumulates one uncorrected Class 2
failure would receive a total of 5.0
points (2.0 base points + 3.0 prorated
points) by linearly prorating the points
between two and zero failures.
D.1.5. Fuel Economy Test
The proposed scoring of the Fuel
Economy Test is as shown in Table D–
2. A total of 7.0 points is available in
this category. The proposed scoring is a
summation of the base score awarded
for satisfying the applicable vocational
vehicle fuel efficiency requirements
from 49 CFR part 535 and the additional
points awarded based on the results of
the Bus Testing Program fuel economy
test.
The fuel economy testing would
consist of operating the new bus models
on a chassis dynamometer over three
different driving cycles (Manhattan,
Orange County Bus Cycle, and the
Heavy-Duty Urban Dynamometer
Driving Schedule (HD–UDDS)). The
driving cycles were selected during the
emissions test development process to
simulate a range of transit bus operating
routes.25 All new bus models would be
tested over these cycles regardless of
their weight or passenger capacity.
During the test, only the energy
consumed to provide bus propulsion
would be measured. The fuel efficiency
impact of heating or cooling the bus
interior, while potentially significant,
would not be evaluated during the test
as the test facility does not provide a
controlled ambient environment in the
dynamometer facility.
25 West Virginia University, Center for Alternative
Fuels, Engines & Emissions, Transit Vehicle
Emissions Program, Dr. Scott Wayne, FTA Project
No. WV–26–7008, May 2013.
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The fuel economy testing
accommodates a wide range of fuel
sources and propulsion technologies.
Transit buses historically have been
produced in relatively low volumes
totaling about 5,000 units of all types
annually. Due to these low volumes, the
majority of buses rely on the medium
and heavy-duty truck powertrain and
incomplete chassis vehicle supplier
marketplace from which to source their
bus propulsion systems. The current
OEM powertrain market supplies
complete gasoline and diesel powered
cutaway chassis for body-on-frame
buses. The OEMs also supply diesel and
natural gas engines combined with
traditional mechanical (automatic) and
hybrid-electric transmissions with
energy storage systems for the heavyduty urban transit bus manufacturers.
Additionally, there are third-party
alternative fuel conversion suppliers
that provide compressed natural gas
(CNG) and liquefied petroleum gas (LPG
(propane)) conversions of OEM gasoline
cutaway chassis used by the bus
manufacturers. Hybrid-electric and full
electric conversions of OEM cutaway
chassis are also available in the market.
Heavy-duty bus OEMs are now
developing and producing their own
full electric and hydrogen fuel-cell
electric powertrains in low volumes.
FTA used the Bus Testing Program
fuel economy results from 2010 and
newer bus models to establish the
proposed fuel economy and fuel
consumption scoring scales. The test
results for the 2010 and newer bus
models reflect the current state of bus
propulsion technologies that are
compliant with current EPA emissions
laws and their impact on transit bus fuel
economy. FTA is proposing four
different scales to score the fuel
economy results based on the bus model
fuel type: liquid fuel (gasoline, diesel,
propane and liquefied natural gas);
CNG; hydrogen; and electric. For each
proposed scale, the minimum was based
on the measured or estimated fuel
economy/fuel consumption of the
largest transit buses—that is, a 60-foot
long articulated bus, for each fuel type
category. The scale maximum of each
fuel scoring category was based on
actual or estimated maximum results for
each fuel type category with an
additional margin to allow for future
improvements in fuel efficiency. In
formulating the proposed fuel economy
scoring system, FTA focused on the
intended purpose of providing
information for bus model procurement
decisions and fleet-level decisions about
fueling infrastructure investments and
bus operations.
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Commonly, bus procurement
solicitations already specify the length,
the passenger capacity, and the fuel
type. It is unlikely that transit agencies
would be comparing bus testing fuel
economy results for buses of different
fuel types and significantly different
passenger capacities when reviewing
bids. Bus fleet strategy parameters such
as bus design type (heavy-duty urban,
cutaway, or paratransit), passenger
capacity, and bus fuel type are usually
decided prior to issuing a bus
procurement request for proposal (RFP).
Once the desired fuel has been decided,
minimization of the overall fuel cost is
the objective. However, this cost
includes several variables including the
unit price of the fuel, the amortized cost
of any fuel specific fueling
infrastructure, and the fuel efficiency of
the bus models over its intended transit
routes. Of these considerations, only the
fuel efficiency of the bus is addressed by
the Bus Testing Program, as fuel
prices—including alternative fuels and
electricity—are subject to market forces.
Fueling infrastructure requirements vary
by the type of fuel used, the size of the
bus fleet, and the characteristics of the
bus routes. Due to the existence of these
and many other variables that affect fuel
operating costs FTA believes it is not
critical to use an identical measure to
score the fuel economy of the four fuel
types.
FTA considered other fuel economy
scoring systems recommended by the
bus manufacturers and their powertrain
suppliers. FTA considered a universal
energy efficiency scoring scale like
British Thermal Units (BTUs) per mile
or diesel miles per gallon equivalent,
etc. This type of scale was rejected as it
does not take into account the other
variables related to fuel cost (e.g.,
regional pricing differences, availability
of fueling infrastructure, etc.), the
change in relative efficiency between
fuel types when operating in extreme
climates, particularly in cold climates,
and due to the significantly greater
efficiency of electric buses, the resulting
loss in granularity of the scale would
greatly minimize the difference in score
between bus models of similar size and
fuel type, which defeats the objective of
the program. We also considered a
passenger miles per gallon or equivalent
fuel consumption version of this metric.
This type of metric was rejected as it
assumes that buses are always operating
with a full passenger load, that it would
show that larger buses are more efficient
even though they consume more fuel,
which is counter-intuitive to consumers.
FTA believes this metric could motivate
bus manufacturers to over-maximize the
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passenger capacity of their bus model
submitted for testing. This metric would
also penalize bus models submitted for
testing that employed a seating layout
that was optimized for passengers who
use wheelchairs, as the resulting total
passenger capacity would be lower than
that of the same bus model optimized
for seated or standing passengers. FTA
considered a ton-miles per gallon metric
but this was rejected as it again would
indicate that heavier buses are more
efficient even though they consume
more fuel. Lastly, FTA considered the
merits of establishing multiple scoring
scales based on bus size or bus
passenger capacity. This approach could
further increase the granularity of the
scoring, highlighting differences
between similar bus models. However,
this type of scoring system was rejected
due to concerns about manufacturers
artificially manipulating the
characteristics of the test bus to gain
entry into the category that had most
advantageous scoring system.
The proposed base score for satisfying
the performance standard is 1.0 point.
The remaining 6.0 points would be
determined based on one of the
applicable scales for the dominant fuel
type of the bus model. For liquid-fueled
buses, the average miles per gallon
measured would be scored from the
range of 1 mile per gallon (MPG) to a
maximum of 13 MPG. All bus models
that average 1 MPG or less would be
awarded the base points. Bus models
that average 13 MPG or more would be
awarded an additional 6.0 points. Test
results between 1 and 13 MPG would be
awarded a prorated score between 0.0
and 6.0.
All CNG-fueled bus models that
consume an average of 50 standard
cubic feet per mile (SCF/mile) or more
would receive the base score. An
additional 6.0 points would be awarded
for a test result of 10 SCF/mile or less.
(Note: since the SCF/mile metric is a
consumption metric, numerically lower
values of SCF/mile would indicate
greater efficiency). Test results between
50 and 10 SCF/mile would receive an
additional amount of points prorated
between 0.0 and 6.0.
All hydrogen-fueled bus models that
consume an average of 98 standard
cubic feet per mile (SCF/mile) or more
during the test would receive the base
score. An additional 6.0 points would
be awarded for a test result of 15 SCF/
mile or less. Test results between 98 and
15 SCF/mile would receive an
additional amount of points prorated
between 0.0 and 6.0. The hydrogen
scoring scale was developed by a
relative comparison of the measured
performance of hydrogen fuel-cell
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powered 40-foot buses during National
Fuel Cell Bus Program demonstrations
and scaling the results for a 60-foot bus
model.
Bus models whose primary source of
power is electricity would be scored
based on the consumption metric of
kiloWatt-hours per mile (kW-hr/mile).
Test results of 3 kW-hr/mile or greater
would receive the base score. Averaged
test results of 1 kW-hr/mile or less
would be awarded an additional 6.0.
(Note: Since the kW-hr/mile metric is a
energy consumption metric, not a fuel
economy metric, numerically lower
values of kW-hr/mile indicate greater
efficiency). Test results between 3 and
1 kW-hr/mile would receive an
additional score prorated from 0.0 to
6.0.
D.1.6. Emissions Tests
The proposed scoring of the
Emissions test results is shown in Table
D.-2. A total of seven points would be
available in this category. The proposed
scoring is based on a combination of
satisfying the emissions performance
standard and the test results for six
measured emission products averaged
over the Manhattan, Orange County, and
HD–UDDS transit bus driving test
cycles. A base score of 1.0 point would
be awarded to each new bus model that
meets all applicable EPA exhaust
emissions standards. The remaining six
points available are distributed among
the six exhaust emission categories
measured during the transit specific Bus
Testing Program emissions test with 4.0
points available in the carbon dioxide
(CO2) category and 0.4 points available
in each of the five other categories of
carbon monoxide (CO), total
hydrocarbon (THC), non-methane
hydrocarbon (NMHC), nitrogen oxides
(NOx), and particulate matter (PM). The
CO2 category was assigned 10 times the
available points of the other categories
due to the fact that, while it is now
regulated by the EPA, the gross amount
of these emissions is significantly
greater than the others and CO2
emissions vary among similar size bus
models based on their fuel type and
propulsion technology. FTA would like
to highlight the difference in CO2
emissions between bus models.
The scoring scale for each category of
exhaust emissions was developed from
the test results of the 49 bus models
tested since 2010. These bus models
represent the current state of production
bus emissions performance. The results
for all current bus models would fall
within the range of the performance
bounds proposed. Bus Models with
overall test results for CO2 emissions of
4,000 grams per mile or greater would
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receive the base score and an averaged
test result of zero grams per mile will be
awarded an additional 4.0 points.
Averaged test results between 4,000 and
0 grams per mile would receive an
additional amount of points prorated
between 0.0 and 4.0. Test results for
carbon monoxide emissions of 20 grams
per mile or greater would receive the
base score and an averaged test result of
zero grams per mile would be awarded
an additional 0.4 points. Averaged test
results between 20 and 0 grams per mile
would receive an additional amount of
points prorated between 0.0 and 0.4.
Test results for total hydrocarbon
emissions of 3 grams per mile or greater
would receive the base score and an
averaged test result of zero grams per
mile would be awarded an additional
0.4 points. Averaged test results
between 3 and 0 grams per mile would
receive an additional amount of points
prorated between 0.0 and 0.4.
Test results for non-methane
hydrocarbon emissions of 3 grams per
mile would receive the base score and
an averaged test result of zero grams per
mile would be awarded an additional
0.4 points. Averaged test results
between 3 and 0 grams per mile would
receive an additional amount of points
prorated between 0.0 and 0.4.
Test results for oxides of nitrogen
emissions of 2 grams per mile or greater
would receive the base score and an
averaged test result of zero grams per
mile would be awarded an additional
0.4 points. Averaged test results
between 2 and 0 grams per mile would
receive an additional amount of points
prorated between 0.0 and 0.4.
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Test results for particulate emissions
of 0.1 grams per mile or greater would
receive the base score and an averaged
test result of zero grams per mile would
be awarded an additional 0.4 points.
Averaged test results between 0.1 and 0
grams per mile would receive an
additional amount of points prorated
between 0.0 and 0.4.
D.1.7. Noise Tests
The proposed scoring of the Noise
Test results is as shown in Table D–2.
The Noise Test category would be worth
a total of 7 points with 3.5 points
assigned to interior noise level and 3.5
points to the exterior noise level. Both
noise performance standards address
the noise levels produced by the bus
while accelerating from 0 to 35 mph at
its maximum rate. Test results for
interior noise at or below the
performance standard threshold of 80
decibels would receive 0.5 base points
and test result of 30 decibels would be
awarded an additional 3.0 points. Test
results between 80 and 30 decibels
would receive an additional amount of
points prorated between 0.0 and 3.0.
Test results for exterior noise at the
performance standard threshold of 83
decibels would receive 0.5 base points
and test result of 50 decibels would be
awarded an additional 3.0 points. Test
results between 83 and 50 decibels
would receive an additional amount of
points prorated between 0.0 and 3.0.
D.1.8. Performance Tests
The proposed scoring of the three
Performance Tests is as shown in Table
D.2. A total of five points would be
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available in this test category. The first
sub-category tests the acceleration from
0–30 mph. A bus that accelerates to 30
mph in no greater than 18 seconds
would satisfy the performance standard
and receive 1.5 points. The maximum
sustained speed on a 2.5 percent grade
is the next sub-category. A bus model
that is determined to be capable of
sustaining no less than 40 mph on a 2.5
percent grade would satisfy the standard
and receive 1.5 points. The maximum
sustained speed on a 10 percent grade
is the next sub-category. A bus model
that is determined to be capable of
sustaining no less than 10 mph on a 10
percent grade would satisfy the standard
and receive 2.0 points. No discretionary
points were assigned to this test
category. FTA believes that performance
in this category above the proposed
performance standards is not
necessarily beneficial to all transit
agencies.
D.2. Calculation of the Aggregate Score
The aggregate score would be the
summation of all of the individual test
sub-category scores. The raw aggregate
score would be rounded to the nearest
whole number by rounding down when
the first digit to the right of the decimal
point is below 5 and rounding up when
the first digit to the right of the decimal
point is 5 or greater. Table D–3 presents
the scoring for two bus models within
the study group, report numbers PTI–
BT–1007 and PTI–BT–1108. Both buses
are 40-foot heavy-duty diesel-hybrid
electric bus models with a 12-year
service life.
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TABLE D-3: Test Results Scoring of Two Bus Models
Report No.
PTI-BT-1007
Test Category
Performance Standard
Perfonnance
Standard
Met
Report No.
PTI-BT-1108
Result
Points
Awarded
Perfonnance
Standard
Met
Shakedown
Distortion
All exits remain operational under each
distortion loading condition
Met
No significant defonnation under 120%
curb weight load
Met
Met
Dynamic
Towing
Bus is towable with standard wrecker
Met
Met
Jacking
Bus is liftable with a standard jack
Met
Met
Hoisting
Bus stable on jacks
Met
Met
No uncorrected frame & body structure
failures remaining at completion oftest
Met
Met
No uncorrected powertrain failures
remaining at completion oftest
Met
Not Met
No uncorrected Class 1 reliability failures
at test completion
Met
Met
Lane change speed no less than 45 mph
Met
Points
Awarded
Met
Static
Towing
Structural
Integrity
Maximum pennanent chassis deflection
< 0.006 inch after 3 load cycles
Result
Met
Met
Met
Durability
Hazards
Stability
remainin~
143.19 ft
Safety
Stopping distance from 45 mph within 158
feet as per FMVSS 105 & FMVSS 121
Met
0.38
NA-Bus
Could not
achieve 45
mph
NA
0.00
Braking
Parkin~
Maintainability
durin~
brake holds on 20%
split
Met
Met
~rade
Accumulation of no more than 125 hours
of unscheduled maintenance
Met
Met
25
180
Met
Not Met
11.20
Reliability
No more than 2 uncorrected Class 2
failures remaining at completion oftest
0.00
2
0
Met
Met
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Bus remains within lane
coefficient brake stops
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TABLE
D-3: Test
Results
Scoring of
Two Bus
Models
(Cont'd)
Test
Report No.
Report No.
PTI-BT-1007
PTI-BT-1108
Result
Performance
Standard
Test Results Scoring
Scale
Perfonuance
Standard
Met
Result
Points
Awarded
Perfonuance
Standard
Met
Points
Awarded
Cate~ory
Liquid Fuels:
NA-Met
1-13 mpg/ 0.0-6.0 points
1.86
2063 avg
1.94
0.15 avg
1.97 avg
0.40
0.36
0.01 avg
0.10 avg
98 15 SCF/mi/ 0.0 6.0 points
Electric
3 1 kW hr/mi/0.0 6.0 points
Or
Grams/mi: 3- 0/ 0.0-0.4 points
Carbon Monoxide (CO)
Grams/mi: 20- 0/ 0.0-0.4 points
Total Hydrocarbon (THC)
Emissions
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0.75
Hydrogen
Grams/mi: 4000-0/ 0.0-4.0 points
Met
Fmt 4701
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0.01 avg
0.10 avg
0.39
14.25 avg
0.00
0.006avg
Grams/mi: 2-0/ 0.0-0.4 points
Frm 00022
0.39
0.25
Nitrogen Oxides (NOx)
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0.74 avg
Grams/mi: 3- 0/ 0.0-0.4 points
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0.40
0.40
Non-Methane Hydrocarbon (NMHC)
Particulate Matter (PM)
20:25 Jun 22, 2015
3251 avg
50 10 SCF/mi/ 0.0 6.0 points
40 CFR Part
86 CONTROL
OF
EMISSIONS
FROM NEW
AND IN-USE
HIGHWAY
VEHICLES
AND
ENGINES
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1.08
Compressed Natural Gas
Carbon Dioxide (COz)
40 CFR Part
1037
CONTROL
OF
EMISSIONS
FROM NEW
HEAVYDUTY
MOTOR
VEHICLES
NA-Met
0.02 avg
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Fuel
Economy
Compliant
with49CFR
Part 535
MEDIUM
AND HEAVY
DUTY
VEHICLE
FUEL
EFFICIENCY
PROGRAM
Heavy-Duty
Vocational
Vehicle Fuel
Consumption
Standards
3.15
avg
4.71 avg
E. Pass/Fail Standard
In order to allow an amount of
discretionary points available that
provides meaningful dispersion of test
scores and to maintain the test category
scoring weights consistent with the
relative importance between test
categories, FTA proposes a pass/fail
standard of 60 points. Under the
proposed Bus Model Scoring System, a
total of 60 points is achieved when a
bus model meets, but does not
anywhere exceed, the minimum
requirements of each of the performance
standards.
With regard to the testing at issue in
this rulemaking, in order for a bus to be
eligible for FTA funding, MAP–21 now
requires that it meet two criteria. First,
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under paragraph 5318(e)(1), FTA
funding is allowed only if the ‘‘bus . . .
met . . . performance standards for
maintainability, reliability, performance
(including braking performance),
structural integrity, fuel economy,
emissions, and noise, as established by
the Secretary by rule.’’ That is, a bus
would be required to at least meet the
minimum standards proposed in today’s
NPRM. Second, under paragraph
5318(e)(2), the bus also would need to
pass the proposed ‘‘Bus Model Scoring
System’’ based on the bus’ aggregate
score. With the proposed pass/fail
standard, FTA is choosing to link those
two requirements. Without the two
requirements being linked, FTA believes
it would not be possible to establish a
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36133
pass/fail standard that requires some
level of performance above the
minimum levels established by the
performance standards. However, FTA
seeks comment on whether or not there
are alternatives to this approach.
Additionally, FTA proposes that, to
eliminate confusion for recipients, a bus
model that fails to satisfy one or more
performance standards would not be
issued an overall score until the failures
are resolved. This is necessary to
prevent the situation where a bus model
fails an essential performance standard
but scored very high in one or more
other categories, potentially elevating
the aggregate score above 60.
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E.1. Effective Date of Pass/Fail
Requirements
The performance standards, Bus
Model Scoring System, and pass/fail
standard would become effective ninety
days after the final rule is published and
would apply to both new bus models
and previously tested bus models
subsequently produced with major
changes that require partial testing. The
date of the signed contract for testing
would determine the applicability of the
new rule to a bus model.
E.2. Resolving the Failure To Meet a
Performance Standard
When a new bus model undergoing
testing fails to meet any one of the
minimum performance standards,
testing would be halted, pending a
review of the test result by the Bus
Testing Facility operator, the FTA Bus
Testing Program Manager, and the bus
manufacturer. Except for the test
categories of Structural Integrity Test,
Maintainability Test, and Reliability
Test, FTA proposes that for test results
that achieve 95 percent or greater of the
value set for the performance standard
but fail to meet the standard, that the
test would be conducted one additional
time at no additional cost to the
manufacturer. For failures to meet the
performance standards in the Structural
Integrity Test, Maintainability Test, and
Reliability Test, FTA proposes that a
manufacturer propose and implement a
design remedy to directly address the
failure and then repeat the test(s)
necessary to validate the design remedy.
The FTA Bus Testing Program would
bear 80 percent of the costs associated
with one re-test in these test categories.
If the proposed bus modifications
necessary to remedy a performance
standard failure are considered a
‘‘major’’ change in configuration or
component, additional testing may be
required.
E.3. Scoring of New Partial Tests
Existing bus models that undergo
major changes in configuration or
component (as defined in 665.5) that
would require partial testing after the
effective date of this rule would be
scored based on the results for the new
tests conducted and on the older test
results that did not need to be repeated.
During the partial test determination
process, FTA would review the existing
test data for that bus model and may
require the retesting in categories where
the existing report indicates a failure to
meet a performance standard, in
addition to the test categories affected
by the major change in configuration.
TABLE E–1—PARTIAL RETEST REQUIREMENTS EXAMPLE
Test category
Original Bus Report No. PTI-BT-1007
Structural Integrity
Shakedown .................................................
Distortion ....................................................
Static Towing ..............................................
Dynamic Towing .........................................
Jacking .......................................................
Hoisting .......................................................
Durability .....................................................
Safety
Hazards ......................................................
Stability .......................................................
Braking .......................................................
Maintainability ....................................................
Reliability ...........................................................
Fuel Economy ....................................................
Emissions ..........................................................
Interior Noise .....................................................
Exterior Noise ....................................................
Acceleration .......................................................
Gradeability ........................................................
Are All Performance Standards Met? ........
Overall Results ...........................................
Scoring Subtotals .......................................
Aggregate Score ........................................
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E.4. Scoring of Existing Bus Models
Due to the administrative and
financial burden of retesting all existing
transit buses under the testing program
proposed in today’s NPRM, FTA
proposes that buses with a valid test
report conducted under the current
testing program would remain eligible
for FTA financial assistance until the
bus undergoes a major change in
component or configuration, because a
major change in the configuration or a
component might invalidate the data
contained in its test report that was
based upon a particular component (e.g.
engine) or configuration (e.g., front- vs.
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Met
Met
Met
Met
Met
Met
Met
Retest
Retest
Retest
Retest
Retest
Retest
Retest
Required.
Required.
Required.
Required.
Required.
Required.
Required.
Met ....................................................................
Met ....................................................................
Met ....................................................................
Met ....................................................................
Met ....................................................................
Met ....................................................................
Met ....................................................................
Met ....................................................................
Met ....................................................................
Met ....................................................................
Met ....................................................................
Yes ...................................................................
Pass ..................................................................
24.9 ...................................................................
85 ......................................................................
No Retest
No Retest
Retest.
No Retest
No Retest
Retest.
Retest.
Retest.
Retest.
No Retest
No Retest
Yes.
Pass.
25.4.
85.
Required.
Required.
rear-mounted engine). A major change is
currently defined by the Bus Testing
Program rule (49 CFR 665) as:
(1) Major change in chassis design
means, for vehicles manufactured on a
third-party chassis, a change in frame
structure, material or configuration, or a
change in chassis suspension type;
(2) Major change in components
means:
(a) For those vehicles that are not
manufactured on a third-party chassis, a
change in a vehicle’s engine, axle,
transmission, suspension, or steering
components;
(b) For those that are manufactured on
a third-party chassis, a change in the
vehicle’s chassis from one major design
to another;
(3) Major change in configuration
means a change that is expected to have
a significant impact on vehicle handling
and stability or structural integrity.
For the benefit of purchasers, FTA
proposes that the data from existing test
reports would be evaluated using the
new criteria to calculate an aggregate
score, with the resulting amended test
report reflecting the vehicle’s
performance using the new criteria,
along with new scores for any
additional partial tests that conform
with the new criteria. The amended
report would apply the scoring system
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....................................................................
....................................................................
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No
No
No
No
No
No
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Required.
Required.
Required.
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adopted in the final rule and generate an
aggregate score for the applicable
performance standards.
E.5. Re-Testing of Existing Bus Models
To Raise the Overall Score
FTA would approve the execution of
one partial test of an existing bus model
that has undergone non-major changes
(e.g., adjusting engine or transmission
control software in order to improve
mileage, replacing wall insulation in
order to further reduce interior noise) in
anticipation of achieving a higher
aggregate score. Existing bus models
that undergo major configuration
changes would continue to be eligible
for partial testing. If a bus fails to obtain
a passing score, the vehicle is ineligible
to participate in FTA-assisted
procurements.
F. Other Proposed Program Changes
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F.1. Bus Payloading Procedures
There are three bus loading
conditions currently employed during
the testing process. Portions of the
Durability Test are performed at curb
weight (CW = bus weight including
maximum fuel, oil, and coolant; but
without passengers or driver), seated
load weight (SLW = 150 pounds load in
each passenger seat and 600 pounds per
wheelchair position), and at gross
vehicle weight (GVW = seated load
weight plus 150 pounds for every 1.5
square feet of free floor space). Under
the current Bus Testing Rule, loading to
GVW is performed even if the gross
vehicle weight rating (GVWR) or the
axle weight ratings (GAWR) have been
exceeded. While this loading procedure
is a good approximation of the potential
peak passenger loads in actual transit
service, it creates some negative impacts
that are difficult to resolve. For instance,
not all buses are designed for
transporting standing passengers and
those that are not designed for standees
could be loaded beyond the ratings of
the chassis components. Thus, analysis
of durability and reliability failures
during the test will be confounded by
the overloading, and the bus model’s
ability to satisfy the performance
standards at its rated load is unknown.
Additionally, a bus model’s compliance
with FMVSS in an overloaded condition
is also unknown, as bus chassis and
chassis component warranties are
contingent upon their usage within their
weight ratings.
Therefore, we propose to modify the
existing test to only load the bus up to
its maximum weight rating, in contrast
to the current procedure of loading the
vehicle with a full complement of
seated and standing passengers, even if
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this would exceed the vehicle’s weight
rating. By testing within the rated
passenger capacity of the bus model, all
manufacturers would be treated equally
as they would be specifying the capacity
of their bus models. Under the proposed
performance standards, FTA would
require that Durability and Class 2
Reliability failures be remedied by the
end of the test. Vehicle manufacturers
should be aware that chassis and chassis
component suppliers might not offer
any remedies to these failures if they
believe that overloading is causing the
failure.
FTA proposes the following changes
to the bus payloading procedure:
(1) Manufacturers are to specify, on
the interior bulkhead of the bus, the
maximum number of standee passengers
their bus model is designed to carry.
(2) The maximum number of standee
passenger loadings would be based on
150 pounds and 1.5 square feet of free
floor space per standee passenger.
(3) Free floor space would exclude the
designated areas for wheelchair
passengers, ingress/egress areas, area
under seats, area occupied by feet of
seated passengers, and the vestibule
area.
(4) Seated Load Weight (SLW) would
be 150 pounds for every passenger seat,
the driver’s position, 600 pounds per
wheelchair position, plus the curb
weight of the bus.
(5) Gross Weight (GW) would be SLW
plus the total standee weight (product of
150 pounds * maximum (rated) number
of standees).
The ability of a bus model to carry its
full complement of seated, wheelchair,
and standee passengers would be
assessed by measuring the weight at
each wheel position with the bus loaded
to GW and comparing to the GVWR, the
GAWRs, and the maximum wheel and
tire load ratings. Buses that exceed any
of their ratings when loaded to GW
would not be tested until the passenger
rating is within the rated weight
capacity of the bus. FTA seeks comment
on these proposed changes.
FTA is also proposing changing the
definition of Curb Weight in the 665.5
of the rule from ‘‘Curb weight means the
weight of the empty, ready-to-operate
bus plus driver and fuel.’’ to ‘‘Curb
weight means the bus weight including
maximum fuel, oil, and coolant; but
without passengers or driver.’’ so that it
is the same as used in the current Bus
Testing Program procedures and
consistent with automotive industry
practice. This change results in no new
costs as the current practice remains the
same.
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F.2. Elimination of On-Road Fuel
Economy Testing
FTA proposes that the Fuel Economy
Test only be performed on the chassis
dynamometer in conjunction with the
emissions testing. The bus testing
facility operator has been measuring
fuel economy performance on both the
test track and on the chassis
dynamometer since the emission testing
capability became available in 2010. A
chassis dynamometer is a device used to
replicate the motion resisting forces that
act on a vehicle when it is driven. A
chassis dynamometer consists of a large
diameter drum, a drive system, and a
control system. The drum is mounted
indoors in the floor of the emissions test
laboratory. The bus drive wheels are
placed directly onto the top of the drum
and the bus is physically restrained in
place with chains and ratcheting straps.
During the fuel economy/emissions
testing the bus is driven at the speeds
prescribed by each test duty cycle. The
dynamometer applies a resistive load as
it spins that replicates the total motion
resistance the bus would experience if
it was actually on a road.
While the duty cycles used in the
dynamometer-based emission testing are
not the same as those used during the
on-road testing, they have proven to be
comparable. The on-road (test track) fuel
economy test determines fuel economy
over three different duty cycles:
1. ‘‘Central Business District (CBD)’’
phase of 2 miles with 7 stops per mile
and a top speed of 20 mph;
2. ‘‘Arterial’’ phase of 2 miles with 2
stops per mile and a top speed of 40
mph;
3. ‘‘Commuter’’ phase of 4 miles with
1 stop and a maximum speed of 40 mph.
The dynamometer fuel economy test
is also conducted over three different
duty cycles:
1. ‘‘Manhattan’’ phase of 2 miles with
9.5 stops per mile and a top speed of 25
mph;
2. ‘‘Orange County Bus Cycle’’ phase
of 6 miles with 5 stops per mile and a
top speed of 41 mph;
3. ‘‘HD–UDDS’’ phase of 5 miles with
2 stops per mile and a max speed of 58
mph. The CBD and the Manhattan
cycles represent urban bus operation,
the Arterial and the Orange County Bus
Cycle represent suburban or express
operation, and the Commuter and HD–
UDDS cycles represent commuter type
bus operations. While the test results for
the same bus model will not be same for
both urban, suburban, and commuter
tests (on-track vs. dyno), the rank order
relationships of the resulting fuel
efficiencies has proven to be the same
with the urban having the lowest and
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the commuter having the highest. There
is no compelling need for the dyno test
cycles to be exactly the same as the ontrack testing. Maintaining three distinct
test cycles for our transit consumers is
the primary objective.
FTA believes that the test results from
the dynamometer test would be more
accurate and more consistent than the
on-road results, since the variables of
wind and ambient temperature range are
minimized or eliminated. The
Manhattan and the Orange County Bus
Cycle are real world measured duty
cycles. The CBD, Arterial, and the
Commuter are analytical representations
of the real world that took into
consideration the limitations of
conducting the test on the test track.
Elimination of the on-road fuel economy
test would also reduce test program
costs and shorten the length of the
overall test schedule. FTA requests
comments on this proposal.
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F.3. Bus Passenger Load for Emissions
Testing
The current Emissions test specifies a
bus payload equal to two-thirds of the
maximum seated passenger load. The
origin of this requirement was from
previous heavy vehicle exhaust
emissions research.26 FTA proposes that
the Emission test be conducted at seated
load weight (SLW), instead of two-thirds
SLW, to enhance the efficiency of the
testing process. In this way time and
labor costs are reduced for bringing the
SLW down to two-thirds SLW. This
change results in a 4–6 percent increase
in the total test weight, thereby slightly
reducing measured fuel economy and
slightly increasing emissions. All of the
other bus performance tests are
conducted at SLW. Maintaining
consistency with past emission research
does not provide additional value to the
Bus Testing Program. Additionally, the
Bus Testing Program Emissions test is
not used to determine regulatory
compliance other than the proposed
performance standards in this notice.
The proposed Emission performance
standards were formulated to allow for
the slight increase in vehicle test weight
that this change would impart. FTA
requests comments on this proposal.
F.4. Bus Testing Entrance Requirements
Currently, an entity desiring to test a
bus enters into a contract with the bus
testing facility operator, without any
pre-approval or pre-authorization from
FTA. Therefore, FTA proposes new
procedural requirements for a bus to
26 West Virginia University, Center for Alternative
Fuels, Engines & Emissions, Transit Vehicle
Emissions Program, Dr. Scott Wayne, FTA Project
No. WV–26–7008, May 2013.
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enter the Bus Testing Program as
follows: 1) Bus models submitted for
testing must be from a transit vehicle
manufacturer (TVM) whose
Disadvantaged Business Enterprise
(DBE) goals have been submitted to
FTA, consistent with 49 CFR Part 26
Participation by Disadvantaged
Business Enterprises in Department of
Transportation Financial Assistance
Programs. 2) Test model buses also must
comply with applicable NHTSA
requirements in 49 CFR Part 566
Manufacturer Identification; 49 CFR
Part 567 Certification; and 49 CFR Part
568 Vehicle Manufactured in Two or
More Stages—All Incomplete,
Intermediate and Final-Stage
Manufacturers of Vehicle Manufactured
in Two or More Stages.
In order to commence testing, FTA
proposes that test model buses would
also need to identify the maximum
quantity of standee passengers, be
capable of negotiating the Durability
Test course at the requisite test speed
under all conditions of loading (curb
weight, seated load weight, and gross
weight), and be capable of following the
test duty cycles used for Fuel Economy
and Emissions Test within the
established test procedure standard for
allowable speed deviation.
go to the FTA Bus Testing Program
Manager first for a determination of the
set of tests necessary to bring the new
bus model configuration into
compliance with the rule with respect to
its major changes in configuration. The
bus manufacturer then submits the
partial testing determination letter
provided by FTA to the facility operator
to schedule the partial test program.
FTA proposes that all requests for full
or partial testing be submitted to the
FTA Bus Testing Program Manager for
review prior to scheduling a test with
the Bus Testing Facility operator. All
requests shall provide: A detailed
description of the new bus model (or
previously tested bus model
incorporating major changes) to be
tested; the service life category of the
bus; engineering level documentation
characterizing all major changes to the
bus model, and documentation that
demonstrates satisfaction of each one of
the testing requirements outlined in
paragraph 665.11(a). FTA would review
the request and determine if the bus
model is eligible for testing and which
tests need to be performed. FTA would
prepare a written response to the
requester for use in scheduling the
required testing with the Bus Testing
Facility.
F.5. Buy America
Lastly, FTA is proposing that bus
models submitted for testing satisfy the
domestic content requirement of FTA’s
Buy America regulation (see 49 CFR
661.11, Rolling Stock Procurements).
FTA believes this change would not be
a significant impediment to
commencing testing, as section 665.11
of the bus testing regulation already
requires test models to be ‘‘substantially
fabricated and assembled using the
techniques, tooling, and materials that
will be used in production of
subsequent uses of that model.’’ This
change would ensure that the buses and
components tested would be similar, if
not identical to, the vehicles ultimately
manufactured for FTA recipients. FTA
does not expect any change to the
component costs because the test buses
will be identical to the production
models, however, FTA is seeking
comment regarding component changes
that might result in incremental costs to
vehicle manufacturers.
F.6. Scheduling of Testing
Currently, the scheduling of a full test
can be accomplished by going directly
the facility operator and completing a
bus testing contract and submitting
other required documentation (https://
www.altoonabustest.com/schedule_
testing). Request for partial testing must
F.7. Test Requirements Review
Milestone
FTA proposes the addition of a Test
Requirements Review Milestone that
examines the results from the initial
check-in inspections of the bus (which
occurs when the bus first arrives at the
testing facility), passenger payloading
results, and the results of initial testing
operations. The purpose of this
milestone is to verify that the bus
matches the bus documented in the test
request and has satisfied the program
entrance criteria prior to the
expenditure of FTA program funding on
this bus model. The intent of this Test
Requirements Review Milestone is to
ensure that buses submitted to the
Program are ready for testing. The
review would be conducted during the
expenditure of the 20 percent
manufacturer fee and before the
expenditure of the 80 percent Federal
matching program funding. If the bus
has met all of the requirements 49 CFR
665.11, testing of the bus model would
continue.
F.8. Penalty for Unauthorized
Maintenance and Modification
Unauthorized maintenance and
repairs by bus manufacturer
representatives, such as the replacement
of vehicle parts or repairs that were not
captured by the bus testing facility
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Federal Register / Vol. 80, No. 120 / Tuesday, June 23, 2015 / Proposed Rules
operator and recorded into the test
report can lead to erroneous test results
that are not reflective of the bus model
in its documented configuration. To
prevent this situation, FTA proposes
that the Bus Testing Facility operator
investigate each occurrence of
unsupervised maintenance and repairs
and determine the potential impact to
the validity of the test results. Tests
where the results may have been
impacted would be repeated at the
manufacturer’s expense. Undocumented
bus modifications can also lead to
results that do not reflect accurately the
performance capability of the
documented configuration of the bus.
FTA proposes that the facility operator
perform all modifications on the test
vehicle, consistent with the
manufacturer’s specifications, unless
the operator determines that the nature
of the modification is best performed by
the manufacturer under the operator’s
supervision. Significant vehicle
modifications performed after the test
has started would first require review
and approval by FTA. If the
modification is determined to be a major
change, some or all of the tests already
completed may need to be repeated or
extended. Additionally, the facility
operator would halt testing after the
occurrence of unapproved or
unsupervised test vehicle modifications.
The vehicle manufacturer would submit
a new test request to FTA that addresses
all the requirements in 49 CFR 665.11
to reenter the Bus Testing Program.
F.9
Testing of Remanufactured Buses
FTA is not proposing the application
of the Bus Testing Program
requirements to remanufactured bus
models in this NPRM. However, FTA is
seeking comments related to the testing
and the appropriate service life
expectations of remanufactured buses.
Previously performed in-house by
transit agencies or by their contractor as
part of one’s fleet maintenance, rebuilt
(‘‘remanufactured’’) used transit buses
are now being sold to FTA recipients by
third-parties as an alternative to
acquiring a newly-manufactured bus
model. Bus testing requirements have
never been applied to rebuilt or
remanufactured buses (in-house or
contracted) by the transit operators
regardless of the level of configuration
changes performed, as this was part of
a transit agency’s asset management
obligations and the overall grant
program risk was considered low. The
availability of fully depreciated (service
life requirement satisfied) used transit
bus models with sound (at least
perceived sound) structures at a low
cost enables a potentially attractive
value proposition to transit operators
and enables a new business opportunity
for bus rebuilders.
The current Bus Testing Program
policy for new and used bus models is
presented in Table F.9–1. Used buses
and remanufactured bus models that
retain their production design
configuration are not subject to
additional testing as long as the bus
model already underwent a full test.
Remanufactured bus models with a
major change in configuration procured
using procedures employed to acquiring
new buses could be treated as ‘‘new’’
bus models and subject to testing.
However, the regulation does not
identify a service life requirement. For
these reasons, FTA has not applied the
program requirements to
remanufactured bus models. However,
36137
FTA seeks external input regarding the
expectations and requirements for
remanufactured bus models.
Specifically, FTA seeks answers and
comments to these questions:
1. What, if any, problems are
recipients experiencing with
remanufactured buses? For example, are
remanufactured buses being
prematurely retired compared to
reasonable expectations and in light of
the assumed reduced purchase cost? Do
such buses need more maintenance than
should be reasonably expected?
2. If recipients are experiencing
problems with remanufactured buses,
can the problems be addressed by
subjecting the buses to FTA testing and
scoring? If so, what standards should
FTA use for testing?
3. What types of buses and how many
are being remanufactured annually?
4. What actions are performed when
remanufacturing a bus?
5. What are common entrance criteria
for a used bus entering into the
remanufacturing process? Mileage
limits? Age? Usage history?
6. What structural inspection
techniques are employed during the
selection of candidate buses?
7. Should FTA apply Bus Testing
requirements to all remanufactured
buses or just the ones procured through
a bus acquisition project?
8. What service life length should be
applied to remanufactured buses?
9. Is a prorated service life
requirement based on the ratio of the
acquisition cost as compared to a
similar new bus model appropriate?
10. What information is available for
estimating the benefits and costs of
testing requirements and a scoring
system for remanufactured buses?
TABLE F.9–1—CURRENT BUS TESTING REQUIREMENTS FOR ALL BUS ACQUISITION PROJECTS SUBSIDIZED WITH FTA
CAPITAL GRANTS
Completely
new bus
model
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Required Testing ...............
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Full test (all
test categories).
20:25 Jun 22, 2015
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Existing bus model
with a ‘‘major’’
change
Partial test to address design
changes. Durability
test required only
If the chassis or
body structure was
altered or structure
is loaded beyond
the load level of
the original test.
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New and
used bus
models
Used bus model
(remanufactured with no design
changes)
Used bus model
(remanufactured with a
major change)
No testing if the model has been through a full
test already.
Meets the definition of a
‘‘new bus model’’. Full
or partial testing is required. Durability test
required only If the
chassis or body structure was altered or
structure is loaded beyond the load level of
the original test.
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Federal Register / Vol. 80, No. 120 / Tuesday, June 23, 2015 / Proposed Rules
TABLE F.9–1—CURRENT BUS TESTING REQUIREMENTS FOR ALL BUS ACQUISITION PROJECTS SUBSIDIZED WITH FTA
CAPITAL GRANTS—Continued
Completely
new bus
model
Durability Test Length .......
Ex: A 12-year/500,000
mile service life bus will
be tested the equivalent
of 125,000 miles (25%
of 500K). Actual durability test distance is
12,500 miles as the test
track was designed to
provide a 1 to 10 mile
acceleration factor.).
Existing bus model
with a ‘‘major’’
change
Section 665.1 Purpose
FTA proposes to amend the purpose
of the regulation to reflect a new pass/
fail test and scoring system.
Section 665.3 Scope
FTA proposes no changes, as the
requirements of this part continue to
apply to recipients of Federal financial
assistance under 49 U.S.C. Chapter 53.
mstockstill on DSK4VPTVN1PROD with PROPOSALS2
Definitions
FTA proposes changing the definition
of Curb Weight from ‘‘Curb weight
means the weight of the empty, readyto-operate bus plus driver and fuel.’’ to
‘‘Curb weight means the weight of the
bus including maximum fuel, oil, and
coolant; but without passengers or
driver.’’
FTA proposes changing the definition
of Gross Weight from ‘‘Gross weight,
also gross vehicle weight, means the
curb weight of the bus plus passengers
simulated by adding 150 pounds of
ballast to each seating position and 150
pounds for each standing position
(assumed to be each 1.5 square feet of
free floor space).’’ to ‘‘the seated load
weight of the bus plus 150 pounds of
ballast for each rated standee passenger,
up to and including, the maximum rated
standee passenger capacity identified on
the bus interior bulkhead’’.
FTA proposes changing the definition
of Seated Load Weight from ‘‘Seated
load weight means the weight of the bus
plus driver, fuel, and seated passengers
simulated by adding 150 pounds of
ballast to each seating position.’’ to ‘‘the
curb weight of the bus plus seated
passengers simulated by adding 150
pounds of ballast to each seating
position and 600 pounds per wheelchair
position.’’ This 600 pound figure is
based on the minimum load-bearing
capacity for wheelchair lifts and ramps
in the USDOT’s accessible bus
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Used bus model
(remanufactured with no design
changes)
20:25 Jun 22, 2015
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Used bus model
(remanufactured with a
major change)
Undetermined.
25% of manufacturer designated or
1 minimum required service life
distance, whichever is greater.
G. Section By Section Analysis
Section 665.5
New and
used bus
models
specifications at 49 CFR § 38.23(b)(1)
and (c)(1).
Section 665.13 Test report and
manufacturer certification
Section 665.7 Certification of
compliance
FTA proposes to amend this section
to reflect that the recipient must certify
that a bus has received a passing test
score, but acknowledges that parties
may seek assistance from FTA,
consistent with FTA’s role in reviewing
partial testing requests as described in
section 661.11(d). FTA is also removing
the term ‘‘Grantee’’ from the section
heading and throughout this part, as
FTA now uses the term ‘‘recipient.’’
FTA proposes adding language to this
section for a requirement for the Bus
Testing Facility operator to score the
test results using the performance
standards and scoring system outlined
in Appendix A of this part. FTA also
proposes that the bus testing facility
operator obtain approval of the Bus
Testing Report by the bus manufacturer
and by FTA prior to its release and
publication. Finally, FTA proposes that
the bus testing facility operator to make
the test results available electronically
to supplement the printed copies.
Section 665.11 Testing requirements
FTA proposes additional
requirements for a bus to enter the Bus
Testing Program. New bus models
submitted for testing would be from a
Transit Vehicle Manufacturer that has
submitted its DBE goals to FTA
consistent with 49 CFR part 26. Test
model buses would also comply with
applicable requirements in 49 CFR part
566 Manufacturer Identification; 49 CFR
part 567 Certification; and 49 CFR part
568 Vehicle Manufactured in Two or
More Stages—All Incomplete,
Intermediate and Final-Stage
Manufacturers of Vehicle Manufactured
in Two or More Stages. Bus models
would also need to have the maximum
rated quantity of standee passengers
identified on the interior bulkhead in 2
inch tall or greater characters, be
capable of negotiating the Durability
Test course at the requisite test speed
under all conditions of loading (curb
weight, SLW, and GVW), and be capable
of following the test duty cycles used for
Fuel Economy and Emissions Tests
within the test procedure for allowable
speed deviation. Lastly, bus models
submitted would satisfy the domestic
content requirements for rolling stock in
49 CFR part 661, Buy America
Requirements.
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Section 665.21
Scheduling
FTA proposes that all requests for
testing, including requests for full or
partial testing, be submitted to the FTA
Bus Testing Program Manager prior to
scheduling with the Bus Testing Facility
operator. All test requests would
provide: a detailed description of the
new bus model to be tested, the service
life category of the bus, engineering
level documentation characterizing all
major changes to the bus model, and
documentation that demonstrates
satisfaction of each one of the testing
requirements outlined in paragraph
665.11(a). FTA would review the test
request and determine if the bus model
is eligible for testing and which tests
need to be performed. FTA would
prepare a written response to the
requester for use in scheduling the
required testing with the Bus Testing
Facility operator.
Section 665.23
Fees
FTA is proposing a requirement that
the manufacturer’s share of the test fee
would be expended first during the
testing procedure and that the bus
testing facility operator would obtain
approval from FTA prior to committing
FTA program funds.
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Section 665.25
Vehicle
H. Regulatory Analyses And Notices
Transportation of
FTA is not proposing any changes.
Section 665.27
Testing
Procedures During
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FTA is proposing additional language
for this section to require the Bus
Testing Facility operator to inspect the
bus model configuration upon arrival to
compare it to that submitted in the test
request; to compare the gross vehicle
weight and gross axle weights to the
ratings on the bus; to determine if the
bus model can negotiate the test track
and maintain proper test speed over the
durability, fuel economy and emission
drive cycles; and to provide these
results to the bus manufacturer and FTA
prior to conducting testing using FTA
program funds.
FTA is also proposing additional
language that requires the Bus Testing
Facility operator to investigate each
occurrence of unsupervised
maintenance and assess the impact on
the validity of the test results and to
repeat any impacted test results at the
manufacturer’s expense. FTA proposes
additional language to address
modifications to bus models undergoing
testing. Specifically, this section
requires that the Bus Testing Facility
operator perform or supervise and
document the performance of bus
modifications only after the
modifications have been reviewed and
approved by FTA. The language also
states that testing would be halted after
the occurrence of unsupervised bus
modifications. The Bus Testing Facility
operator would not continue testing
until FTA has issued a testing
determination regarding the
modifications.
FTA proposes moving the test
requirements from Appendix A into
section 665.27 and assigning
performance standards to each of the
test categories as MAP–21 requires. FTA
proposes amending the Performance
Test category by removing the language
regarding the Braking Performance Test
and moving it into the Safety Test
category. FTA also proposes adding the
requirement for a review of the Class 1
failures documented in the Reliability
Test category to the Safety Test category.
Appendix A to Part 665—Bus Model
Scoring System and the Pass/Fail
Standard
FTA proposes adding a bus model
scoring system and Pass/Fail Standard
to Appendix A of Part 665 to outline the
requirements of the Bus Model Scoring
System and the Pass/Fail Standard.
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H.1. Executive Orders 13563 and 12866
and DOT Regulatory Policies and
Procedures.
This rulemaking is a significant
regulatory action within the meaning of
Executive Orders 13563 and 12866, and
FTA has determined that it is also
significant under DOT regulatory
policies and procedures because of
substantial State, local government,
congressional, and public interest.
However, this rule is not ‘‘economically
significant,’’ as defined in Executive
Order 12866.
This section explains: the purpose of
the Bus Testing Program, why we are
proposing a pass/fail requirement with
a point-based system and how that fits
within our mission, the alternative
scoring systems we considered, the logic
that we employed in determining the
weights assigned to the different test
categories, our rationale for prioritizing
use of the manufacturer’s portion of the
testing fee, and our analysis of the costs
and benefits.
Purpose of the Bus Testing Program
The Bus Testing Program was
originally created to provide transit
agencies an independent source of bus
performance results that could be used
to inform their bus procurement
decisions. Without the program, transit
agencies would have to rely on either
manufacturer supplied information,
information supplied by third parties
(FTA is not aware of third parties
currently providing performance
information about buses), information
from their own pilot bus demonstrations
potentially supplemented with specific
engineering laboratory test procedures,
or on the experiences from other
agencies with a particular bus model.
Without a centralized independent
testing program, FTA believes the
introduction of new bus models would
be limited, as the perceived
procurement risk would be high. As a
result, successful bus adaptation to new
transit requirements would be slowed
considerably.
Once the Bus Testing Program was
established, the availability of a test
report was considered an adequate
safeguard from catastrophic and
systemic failures of portions of a bus
fleet. For popular bus types where there
are several competing bus models, FTA
believes this assumption holds true.
However, for less common bus types,
where there are at times only one or two
manufacturers capable of supplying, the
risk of the new bus model may be
overshadowed by the risk to an agency
of not having a new replacement for the
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36139
buses they are currently operating. The
proposed Pass/Fail rule was designed
prevent the risk of an inadequate bus
model from being overshadowed by
other priorities, such as financial
resources available for new buses, vis a
vis funds available for maintaining
existing vehicles in a state of good
repair.
Alternative Scoring Systems Considered
While reviewing and developing
scoring systems to meet the MAP–21
requirements, FTA considered a number
of alternatives. To begin, we considered
the importance of the entirety of the
safety tests within the existing Bus
Testing Program. Noting how integral to
the Bus Testing Program each of the
testing categories were, we wanted to
ensure that the buses that were tested,
at the very least, met all of the minimum
performance standards, regardless of the
scoring system that we adopted. Stated
differently, we resolved that the scoring
system would have to preclude a bus
model from passing the test solely by
attaining additional points in other
categories (while failing in one or more
key categories), resulting in points
greater than the threshold that we set for
the pass/fail standard. We also wanted
to ensure that whatever system we
adopted would be relatively simple,
straightforward, and easy to understand,
and provide meaningful information to
both transit agencies and manufacturers.
As discussed below, using these
principles, we assessed various systems
that we could adopt or implement to
meet the requirements of MAP–21.
We first considered various
qualitative systems. We reviewed a
‘‘five-tier’’ based system, as used by
other organizations. We liked the
simplicity of the five-star system for
grading buses that met the minimum
requirement of passing all of the tests.
While our review of various systems
indicated that such qualitative systems
are simple to implement, they can be
very subjective. Moreover, the five-tier
system did not capture the level of
detail and differential information that
we desired to convey to the transit
industry and manufacturers. We also
reviewed and considered an ‘‘A to D’’
based grading system. Again, while this
would have resulted in a fairly simple
and straightforward system, it did not
convey the level of information or the
level of detail that was our goal. Thus,
we rejected these two qualitative
systems. While they were simple,
straightforward, and easy to understand,
they did not meet our goal of providing
meaningful information to transit
agencies and manufacturers.
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Federal Register / Vol. 80, No. 120 / Tuesday, June 23, 2015 / Proposed Rules
Next, we considered quantitative
point-based systems with the minimum
threshold requirement of passing all of
the tests. We considered various scales.
We rejected a 50-point based scale for
lack of simplicity. We considered an 80point scale (10 points for each test
category) and rejected it because it did
not capture the relative importance or
weighting of the categories. We also
considered various levels for the pass/
fail threshold for each of the scales.
Finally, we settled on a 100-point scale
due to its universality. FTA initially
considered a minimum passing score of
40 points, believing the 60 discretionary
points would provide purchasers with a
greater range with which to evaluate
different vehicles, but given the grading
systems used in schools and other
applications, FTA established a
minimum passing threshold of 60 points
with 40 discretionary points. This
quantitative scale with the minimum
threshold of passing all of the tests met
all of our goals that the scoring system
is relatively simple, straightforward, and
easy to understand, and will provide
meaningful information to transit
agencies and manufacturers.
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Logic Used to Determine Weighting for
Tests and Sub-Tests
After deciding to propose a 100-point
scale for the Bus Testing Program, we
had to weigh the importance of each of
the test categories within the Bus
Testing Program. After much
deliberation and consultation, we
determined that the Structural Integrity
and Safety Tests were the most
important components of the Bus
Testing Program, as both were critical to
the operation of the vehicle while on the
road. Therefore, we allotted 50 of the
total 100 points to these two tests.
Between the two tests, we determined
that, while both were important, the
Structural Integrity Test was more
important than the Safety Test, based on
its greater importance in evaluating a
vehicle’s construction and design.
Hence, we assigned 60 percent of the
points for these tests to the Structural
Integrity Test and the remaining 40
percent to the Safety Test.
Within the Structural Integrity Test
are seven sub-tests categories, of which
six are pass/fail tests. Thus, we allotted
one point each for the Shakedown,
Distortion, Static Towing, Dynamic
Towing, Hydraulic Jacking, and
Hoisting Tests. The Durability Test, as
the most important component of the
Structural Integrity Test, received the
remaining 24 points. Within these
Durability Tests, we allocated body and
power train failures equal accord and
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20:25 Jun 22, 2015
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each category received 12 points based
on their importance to daily operation.
For the Safety sub-tests, we
determined that the Hazards Test was as
important as the other two sub-tests
within this category and allotted it onehalf of the total 20 points. The Stability
and Braking Tests have three
component tests that require a pass/fail
grading and one that is a performance
based allocation. We valued each of
these tests equally, based on their
relative importance when evaluating a
vehicle. Hence, we apportioned 25
percent of the remaining points to each
test.
For the Maintainability and
Reliability Tests, we assessed the
Maintainability Test to be twice as
important as the Reliability Test, but
both tests to be as important as the
remaining tests, as both directly affect a
transit agency’s operating costs.
Maintainability reflects how much time
and resources the transit agency should
expect to budget over the course of a
vehicle’s service life to perform routine
maintenance, and reliability reflects a
vehicle’s ability to meet its service life
requirements without significant service
disruptions caused by unscheduled
maintenance. For ease of assigning
points within the weightings, we
allocated 24 points (or just less than
one-half of the 50 points for the
remaining tests) to these two tests.
Hence, within our weighting scheme,
the Maintainability Test received 16
percent of the total points and the
Reliability Test received eight percent of
the total points.
Assessing the remaining four tests,
Fuel Economy, Emissions, Noise, and
Performance Tests, we determined that
each was about the same level of
importance based on comments from
transit agencies, but that two, Fuel
Economy and Emissions Tests, were
slightly more important in terms of
helping a transit agency to budget for a
vehicle’s fuel consumption over its
lifetime and in calculating the vehicle’s
incremental benefit towards meeting
Clean Air Act requirements. Therefore,
as opposed to assigning equal weighting
to each of the remaining tests, we
allocated slightly more weight to the
Fuel Economy and Emissions Tests than
the Noise and Performance Tests. This
resulted in a point allocation of seven
points or 27 percent of the remaining
points for to the Fuel Economy and
Emissions Tests and an average of six
points or 23 percent of the remaining
points for the Noise and Performance
Tests.
The Fuel Economy Test allocates
points on a performance basis
determined by the output of the type of
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fuel. For the Emissions Tests, we
apportioned one-half point for each of
the five Emissions Tests that are already
regulated by other Federal agencies and
the remaining points for the Carbon
Dioxide Test. This weighting for carbon
dioxide captures the importance of
alternative fuels with respect to
greenhouse gases.
The Noise Test allocates points on a
performance basis determined by the
level of decibels produced. We weighted
the Interior Noise and Exterior Noise
Test equally (3.5 points each). As for the
Performance Test, we weighted the bus
model performance on a 2.5 percent
grade and the performance during the
acceleration test as being equally
important and together being worth 60
percent of the five points available. The
performance on a 10 percent grade was
valued at 40 percent of the Performance
test category.
Testing Fee Prioritization
In order to preclude buses that are not
ready to complete the Bus Testing
Program, the NPRM proposes to exhaust
the manufacturer’s 20 percent
contribution for the total testing fee
prior to employing funds from FTA’s 80
percent contribution. This prioritizing
of the manufacturers’ portion of the test
fee is purposed to incentivize
manufacturers to ensure that the bus
model submitted will, at a minimum,
clear the initial check-in inspections,
passenger payloading, and initial testing
operations. FTA estimates that,
depending on the bus model, nearly 20
percent of the testing fee should
encompass the check-in process and
threshold tests.
Based on previous testing experience,
FTA determined that bus models that
fail these preliminary activities will not
perform well during subsequent tests.
This proposed policy minimizes the
cost to FTA from bus models submitted
before they are ready for testing, thereby
conserving Federal resources and
ensuring that the proper incentive
structures are in place. This will
encourage manufacturers to ensure their
product can withstand the rigors of bus
testing. FTA would continue to pay the
80 percent Federal match for one retest
and would contribute no Federal funds
for a third test or subsequent tests
required to pass the instant test.
Benefit-Cost Analysis
This section contains FTA’s analysis
of the benefits and costs of the proposed
rule. FTA estimated the proposed rule’s
benefits and costs through two steps:
First, FTA identified and analyzed the
benefits and costs of the existing Bus
Testing program (baseline). Second,
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Federal Register / Vol. 80, No. 120 / Tuesday, June 23, 2015 / Proposed Rules
FTA identified and analyzed the
expected benefits and costs of the
proposed rule relative to the baseline.
To determine the benefits and costs of
the proposed rule, FTA reviewed the
test data for all bus models that had
been tested at the Bus Testing Facility
between January 2010, when the
Environmental Protection Agency’s
(EPA’s) current Diesel Engine Emission
Standards took effect (40 CFR part 86,
as amended, 66 FR 5002, January 18,
2001), and February 2013, when this
rulemaking commenced. The resulting
diesel engine exhaust after-treatment
systems used to satisfy the 2010
requirements potentially impacted the
reliability, maintainability, fuel
economy, emissions, and noise test
results for a portion of the 49 buses.
Additionally, there were OEM product
updates to many of the medium-duty
chassis used by the five, seven, and ten
year service life buses that would affect
test results in several test categories. A
total of 49 buses had been tested over
this period. FTA believes that the test
results for these 49 bus models tested
since 2010 provide the best available
source of information for determining
the cost of the proposed rule on future
buses that would be tested (and the
models they represent). All bus types
and sizes are included in the group of
49, from accessible vans to 60-foot
articulated bus models. Buses fueled by
compressed natural gas (CNG),
electricity, diesel, gasoline, and
liquefied petroleum gas (LPG) were
present within this group. To determine
qualitative benefits, FTA also examined
the test results and the transit
experience with two bus models tested
(prior to 2010) that failed to meet their
service life requirements in transit
service. FTA has placed the test results
of the buses that it analyzed in the
docket for this rulemaking.
A summary of the results of our cost
analysis is presented in Table H–1.
Eight categories of costs were identified,
analyzed, and annualized:
1. Cost of Required Bus Design
Changes: This category is the estimated
36141
annual cost of applying the design
changes and components necessary to
comply with all of the proposed
performance standards to all affected
bus models produced in one year.
2. Lost Value of Test Buses: This
category estimates the depreciation cost
of a bus subjected to the testing process.
For each of the 49 buses models tested
from 2010 through 2012, the full retail
value was estimated by identifying a
recent purchase value from the 2013
APTA Fleet Report and applying a
depreciation factor of 50% to bus
models that underwent a durability test
and a factor of 20% for bus models that
only underwent performance and other
non-durability related tests.
3. Shipping of Test Buses: This
category estimates the cost of shipping
the test buses to the Bus Testing and
Research Center and back to the
manufacturer. The actual/estimated
distance that each of the 49 bus models
traveled was determined and was used
for our calculations. Table H–0 presents
this data.
TABLE H–0—DISTANCE TRAVELED TO AND FROM TEST CENTER
Service
life
mstockstill on DSK4VPTVN1PROD with PROPOSALS2
Report No.
1001
1002
1003
1004
1005
1006
1007
1008
1009
1010
1011
1012
1014
1015
1016
1017
1101
1102
1103
1104
1105
1106
1107
1108
1109
1110
1111
1112
1113
1114
1115
1116
1117
1118
1120
1201
1202
1203
...................................................................................................................................................
...................................................................................................................................................
...................................................................................................................................................
...................................................................................................................................................
...................................................................................................................................................
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Actual/estimated shipping distance
to and from
test center
7
7
12
7
7
10
12
7
7
10
12
7
7
12
12
4
12
7
7
10
7
7
12
12
12
10
7
7
7
7
4
7
12
12
7
7
12
7
23JNP2
490
490
549
490
1014
490
310
490
490
975
780
490
490
1400
1400
490
1400
490
1112
490
1112
490
574
482
2676
490
490
490
430
490
1112
1112
310
1400
490
490
310
430
Shipped via truck
to and from test
center
X
X
X
X
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TABLE H–0—DISTANCE TRAVELED TO AND FROM TEST CENTER—Continued
Service
life
Report No.
1204
1205
1206
1207
1208
1210
1211
1212
1213
1214
1215
...................................................................................................................................................
...................................................................................................................................................
...................................................................................................................................................
...................................................................................................................................................
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mstockstill on DSK4VPTVN1PROD with PROPOSALS2
For 10-, 7-, 5-, and 4-year buses, a cost
of $2.00 per mile was used to estimate
the shipping cost. This cost is based on
a recent shipment of a mid-sized bus on
a truck. For heavy-duty 12-year diesel
fueled buses, a cost of $1.61 per mile
was used to cover the costs of driving
the bus to the test center and back. The
estimated fuel costs were calculated
using the bus model’s measured
highway fuel economy and a fuel price
of $3.00 per gallon was added. For
heavy-duty buses powered by natural
gas or electricity, a shipping cost of
$4.00 per mile was applied. This cost
represents the cost to ship these bus
models on a truck.
4. Parts Consumed: This cost category
is for the cost of parts consumed during
the test. FTA seeks comments on the
average cost of parts consumed during
the test process as FTA had no data on
which it could estimate those costs.
5. On-Site Personnel: This cost
category is for the cost of maintaining
manufacturer personnel on-site at the
test center. For each test of a heavy-duty
bus, the cost of a mechanic’s labor
($20.35 an hour), lodging, and per diem
at State College, PA for three full
months. Manufacturer personnel are
often on-site during the testing of heavyduty bus models.
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6. Paperwork Burden: This cost
category covers the costs to
manufacturers of providing mandatory
information to the Bus Testing Program.
7. Manufacturer Testing Fees: This
cost category covers the 20 percent
testing fees that the manufacturers pay
to have testing conducted.
8. FTA Program Cost: This cost
category covers the funding provided by
FTA to cover 80 percent of the costs
associated with testing a bus model.
FTA estimates the costs of the existing
Bus Testing Program are as follows: The
maximum total annual program cost is
$3,750,000 with 80 percent ($3,000,000)
covered by FTA and 20 percent
($750,000) paid by transit vehicle
manufacturers who submit a bus for
testing. The current Paperwork
Reduction Act reportable costs are
$9,016. The estimated annual cost of onsite manufacturer personnel is estimated
to be $76,673. The value of the parts
consumed in the testing process is
unknown. The annual estimated bus
shipping costs for the current program
is $63,743.
The estimated annual test bus
depreciation cost is $1,591,714. The
annual cost of bus design improvements
as a result of the current program is
assumed zero as there are no minimum
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Actual/estimated shipping distance
to and from
test center
7
12
12
7
7
7
12
7
12
7
4
1112
1400
2676
1112
430
1112
1400
955
482
1112
490
Shipped via truck
to and from test
center
X
X
performance standards requirements.
For the purpose of this analysis, FTA
assumes that manufacturers do not take
remedial action to buses when defects
are identified through testing. FTA also
assumes that there are zero costs
resulting from buses being designed or
manufactured differently in response to
the existing testing requirements. FTA
seeks comments on both these
assumptions.
To estimate the costs of the proposed
rule, FTA first identified all of the bus
models in the study group of 49 that
would fail to meet the proposed
standards. The most significant cost, of
those FTA was able to estimate, was the
cost of retesting to validate the remedies
needed to achieve passing test results.
The testing fees for the program are
broken down by test and sub-test
categories, with manufacturers charged
fees only for the tests that must be
conducted. The fee schedule for the
current program is shown in Table
H–3. Next, FTA determined the
performance issues that need to be
remedied and the tests that would need
to be repeated. Then FTA estimated the
costs for retesting, and in two cases, the
cost of a potential remedy. FTA
provides a summary of this analysis in
Table H–4.
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23JNP2
The results from this analysis indicate
that annual costs would increase in
several areas. The impact of the
proposed performances standards to the
FTA program cost is estimated to be
$133,448. A total of $33,362 in
additional manufacturer’s fees would be
collected from the additional tests. An
additional paperwork burden of $767
would be incurred from the required
failure analysis and remedy proposal
process. An additional $5,103 would be
expended for on-site personnel
expenses incurred performing test bus
modifications at the test site. An
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unknown amount of additional parts
and components would be consumed
during the retesting. FTA estimates that
one of the eight failed buses would be
returned to the manufacturer for
systemic modifications incurring
additional round-trip shipping expenses
of $2,034. FTA believes that the
retesting process will not depreciate the
test bus an additional amount beyond
the first test. In many cases the test bus
may be worth more once the failure
modes have been resolved and test
buses have inherent remaining value in
the future as testing mules. FTA is not
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36143
able to quantify the additional cost of
remedying buses in response to failing
one or more performance standards. Nor
is FTA able to estimate potential costs
from design or manufacture changes
made to buses to obtain higher testing
scores. FTA seeks comments on the
extent of such costs and requests
information to develop estimates.
However, FTA believes there are no
additional costs to the program from
implementing the proposed Bus Model
Scoring System. The scores will be
calculated automatically once the test
results are finalized.
E:\FR\FM\23JNP2.SGM
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EP23JN15.005
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Federal Register / Vol. 80, No. 120 / Tuesday, June 23, 2015 / Proposed Rules
FTA also analyzed the costs of the
discretionary program changes proposed
in this NPRM. The proposed rule would
modify two test procedures (payloading
and emissions test payload) but does not
impose any completely new testing
procedures, and would eliminate the
On-Road Fuel Economy Test procedure,
thereby reducing the aggregate costs
currently associated with the Bus
Testing Program. For the revised bus
payloading procedures, FTA estimates
an annual decrease in the program cost
of $294 and a decrease in testing fees of
$74. These are a result of labor cost
savings from loading the mid-sized
buses with fewer or no simulated
standee passengers. FTA estimates an
increase in the annual paperwork
burden of $1,488 from the increased
manufacturer labor required to
determine and report to FTA the total
passenger capacity of new bus models
submitted to the program. The only
other cost identified with this proposal
is the new requirement to add a placard
on the interior bulkhead of the bus
identifying the maximum standee
passenger rating in 2 inch or taller
letters. FTA estimates the annual cost
impact to new bus models is $58,038.
This cost analysis is presented in Table
H–2.
TABLE H–2—COST OF STANDEE PASSENGER RATING PLACARD ($)
Standee Rating Placard
(source: www.edecals.com using a 2.5
inch tall lettering stating ‘‘XX Standees
Maximum’’) Labor rate assumes a category of ‘‘assembler and fabricator’’
from bls.gov
Estimated cost per
decal (using a
quantity of 500)
annual cost for new production transit
buses (5600 units a year) ..................
8.99
Labor rate (hr)
Labor amount to
install (hr)
13.74
Estimated cost per
bus
Total annual cost
10.36
58,038
0.10
TABLE H–3—CURRENT BUS TESTING PROGRAM COSTS AND FEES
500,000 mi—
12 year
service life
350,000 mi—
10 year
service life
200,000 mi—7
year service
life
150,000 mi—5
year service
life
100,000 mi—4
year service
life
Check-In ...............................................................................
Inspect for Accessibility .......................................................
3,000
1,500
3,000
1,500
3,000
1,500
3,000
1,500
3,000
1,500
Maintainability (scheduled and unscheduled) ......................
Selected Maintainability .......................................................
4,500
4,500
4,500
Test
Included in the durability test cost
4,500
4,500
Reliability ..............................................................................
Included in the durability test cost
Safety ...................................................................................
3,000
3,000
3,000
3,000
3,000
Performance .........................................................................
Brake ....................................................................................
Shakedown ..........................................................................
Distortion ..............................................................................
Static Towing .......................................................................
Dynamic Towing ..................................................................
Jacking .................................................................................
Hoisting ................................................................................
Structural Durability ..............................................................
Fuel Economy ......................................................................
Interior Noise ........................................................................
Exterior Noise ......................................................................
Emissions .............................................................................
Total for Full Testing (100%) ........................................
Manufacturer’s Portion Fee (20%) .......................................
3,000
3,100
6,000
3,000
1,500
1,500
1,500
1,500
117,890
6,000
1,500
1,500
44,000
203,990
40,798
3,000
3,100
6,000
3,000
1,500
1,500
1,500
1,500
85,270
6,000
1,500
1,500
44,000
171,370
34,274
3,000
3,100
6,000
3,000
1,500
1,500
1,500
1,500
55,760
6,000
1,500
1,500
44,000
141,860
28,372
3,000
3,100
6,000
3,000
1,500
1,500
1,500
1,500
40,060
6,000
1,500
1,500
44,000
77,660
15,532
3,000
3,100
6,000
3,000
1,500
1,500
1,500
1,500
25,970
6,000
1,500
1,500
44,000
60,570
12,114
TABLE H–4—SUMMARY OF THE COSTS FOR RETESTING FAILED BUS MODELS
mstockstill on DSK4VPTVN1PROD with PROPOSALS2
Bus (report
number)
Failed test
category
Cost of required
bus design
changes
Shipping of
test bus back
to
manufacturer
for
modifications
and return to
Altoona
Lost value
of test
buses
Additional
parts
consumed
On-site
personnel
Paper-work
burden
Testing fees
(20%)
FTA
program
cost
Cost of remedying and retesting bus models (2010–2013) that would fail a proposed performance standard ($)
PTI–BT–1214 .......
Structural durability.
PTI–BT–1208 .......
Structural durability.
VerDate Sep<11>2014
20:25 Jun 22, 2015
unknown—upper
body structure
failing.
unknown—body
structure
cracks.
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0
unknown
4,374
215
11,152
44,608
0
Frm 00034
0
0
unknown
4,374
215
11,152
44,608
Fmt 4701
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23JNP2
36145
Federal Register / Vol. 80, No. 120 / Tuesday, June 23, 2015 / Proposed Rules
TABLE H–4—SUMMARY OF THE COSTS FOR RETESTING FAILED BUS MODELS—Continued
Bus (report
number)
Cost of required
bus design
changes
Failed test
category
PTI–BT–1110 .......
Structural durability.
PTI–BT–1108 .......
Powertrain durability.
Maintainability .....
PTI–BT–1108 .......
Performance .......
PTI–BT–1009 .......
Powertrain durability.
PTI–BT–1107 .......
Structural durability.
Powertrain durability.
Performance .......
Safety-braking ....
mstockstill on DSK4VPTVN1PROD with PROPOSALS2
PTI–BT–1107 .......
VerDate Sep<11>2014
Maintainability .....
20:25 Jun 22, 2015
Lost value
of test
buses
unknown—body
to frame interface is cracking. Potentially
need a new
bus body
mount design..
unknown—multiple different
powertrain failure modes
need to be
remedied.
if powertrain durability failures
are corrected
this standard
would be met
as well.
unknown—the
maximum propulsion power
delivered to the
wheels needs
to be increased.
unknown—multiple different
powertrain failure modes
need to be
remedied.
$130—radius rod
mount was rewelded to correct manufacturing defect.
unknown—multiple different
powertrain failure modes
need to be
remedied.
Transmission
cradle was the
primary issue.
unknown—the
maximum propulsion power
delivered to the
wheels needs
to be increased.
additional test
trials needed to
achieve greater
brake lining
contact with
brake rotors.
0—if the
powertrain durability failures
are corrected
this standard
would be met
as well.
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Shipping of
test bus back
to
manufacturer
for
modifications
and return to
Altoona
Additional
parts
consumed
On-site
personnel
Paper-work
burden
Testing fees
(20%)
FTA
program
cost
0
unknown
4,374
215
17,054
68,216
0
2034
unknown
....................
710
23,578
94,312
0
0
unknown
....................
0
0
0
0
0
unknown
....................
0
600
2,400
0
0
unknown
2,187
215
11,152
44,608
0
0
....................
....................
42
0
0
0
4,592
unknown
....................
380
23,578
94,312
0
........................
unknown
....................
42
600
2,400
0
0
0
0
0
620
2,480
0
Frm 00035
0
0
unknown
....................
0
0
0
Fmt 4701
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36146
Federal Register / Vol. 80, No. 120 / Tuesday, June 23, 2015 / Proposed Rules
TABLE H–4—SUMMARY OF THE COSTS FOR RETESTING FAILED BUS MODELS—Continued
Bus (report
number)
Failed test
category
Cost of required
bus design
changes
PTI–BT–1006 .......
Interior Noise ......
PTI–BT–1010 .......
Interior Noise ......
$211—this trolley
bus exceeded
the proposed
interior noise
standard by 4
dB at the driver’s seating position. Commercially available (dynamat
xtreme) sound
dampening material applied to
the floor and
engine cover
area would reduce the average noise level
by 5 dB. 20
square feet of
this material
costs $170.00
retail and a two
hours of mechanic labor (2
× 20.35 =
40.70) to install.
$211—this trolley
bus exceeded
the proposed
interior noise
standard by 4
dB at the driver’s seating position. Commercially available (dynamat
xtreme) sound
dampening material applied to
the floor and
engine cover
area would reduce the average noise level
by 5 dB. 20
square feet of
this material
costs $170.00
retail and a two
hours of mechanic labor (2
× 20.35 =
40.70) to install..
unknown .............
unknown .............
mstockstill on DSK4VPTVN1PROD with PROPOSALS2
Total Cost ($) .....
Annual Cost ($) ..
The annual cost savings of
eliminating the on-road fuel economy
test is $64,000 for the FTA program and
$16,000 in manufacturer test fees. FTA
estimated that 15 on-road fuel economy
tests would be eliminated annually and
the cost of the dynamometer based fuel
economy test is already captured in the
cost for the emissions test. One full
electric bus is expected to be tested
annually. Electric bus models do not
need to undergo emissions testing. As a
VerDate Sep<11>2014
20:25 Jun 22, 2015
Jkt 235001
Shipping of
test bus back
to
manufacturer
for
modifications
and return to
Altoona
Lost value
of test
buses
Additional
parts
consumed
Paper-work
burden
Testing fees
(20%)
FTA
program
cost
0
0
0
0
133
300
1,200
0
0
0
0
133
300
1,200
0
0
6,626
2,209
0
0
15,309
5,103
2,300
767
100,086
33,362
400,344
133,448
result, the cost for conducting one
electric bus fuel economy test was not
eliminated.
FTA is also proposing changing the
bus passenger load for the emissions test
from 2⁄3 seated load weight to full seated
load weight. FTA estimates a cost
reduction of $470 for the FTA program
portion and $118 in reduced fees to the
manufacturers. The cost savings is
derived from eliminating the labor of
unloading and reloading 1⁄3 of the seated
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passenger load as all of the other nondurability performance tests are
conducted at full seated load.
The proposed program entrance
requirements are expected to increase
the annual FTA program costs by $2,654
and require $664 in additional
manufacturer costs. The additional costs
are a result of the proposed Buy
America bus configuration inspections
conducted at bus check-in. The details
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of this cost analysis are outlined in
Table H–5.
TABLE H–5—BUY AMERICA CONFIGURATION INSPECTION COST
Labor category
Hourly rate
Source
diesel auto service tech .....................................................................
technical writer ...................................................................................
20.35
31.49
..............................
..............................
bls.gov
bls.gov
....................
....................
The proposed revisions to the test
scheduling process are expected to
increase the annual paperwork burden
to bus manufacturers by $1,322. The test
entrance requirements review milestone
is not expected to add any costs to the
program as only FTA will be reviewing
the results of the check-in process and
determining the outcome of the
milestone review.
Lastly, the annual cost of the
proposed penalty for unauthorized
maintenance and modification is
estimated to be $800 for the FTA
program cost portion and $200 in fees
to the manufacturers. The costs were
determined by amortizing the cost of
test track upgrades for physical security
and surveillance over a 10-year period.
A summary of the estimated annual
benefits of the Bus Testing Program is
presented in Table H–6. Seven
categories of program benefits were
identified and analyzed:
1. Greater probability of meeting
service life and reduced unscheduled
maintenance: This category estimates
the annual benefits achieved by all of
the NPRM proposals that potentially
improve the probability new model bus
models entering the fleet will satisfy
their service life requirement and the
benefits obtained through a reduction of
unscheduled maintenance in actual
service. While we provide a potential
estimate of this benefit, we do not
include it in our quantitative analysis,
but note that this will most likely be a
cost reduction (qualitative benefit) to
the industry.
2. Reduced safety risk: This category
estimates the benefits derived from the
NPRM proposals that reduce the safety
risk of new bus models entering transit
service.
3. Improved recipient awareness and
accuracy of total bus passenger
capacity: This category of benefits
examines the benefits obtained from
determining and communicating the
rated standee passenger capacity of a
bus to recipients to inform their
procurement process and their bus
operations.
4. Improved recipient knowledge of
Buy America and Bus Testing
production configuration: This category
improves knowledge of both Buy
America and the Bus Testing provisions
herein. We do not quantify these
benefits.
5. Increased confidence the delivered
production buses will perform the same
as the test bus: This category examines
the benefits of the proposals in
increasing the understanding and
confidence that the bus model a
recipient procures and is delivered
matches the bus tested with respect to
its design configuration and major
components. FTA requests comments
on the extent recipients or the public is
concerned that tested buses may not
meet Buy America requirements.
6. Faster comprehension of test
results/scores and motivation for
Total hours per bus
Cost
4
4
Cost per bus
Total annual cost (16
buses)
81.40
125.96
207.36
$3,318
improved bus performance: This
category examines the benefits derived
from the proposals to increase the speed
and depth of comprehension of the bus
testing results.
7. Simplified test scheduling process
and elimination of unnecessary testing:
This category examines the benefits of
maintaining one point and process of
program entry and the benefits of
eliminating unnecessary testing.
FTA was unable to provide monetized
benefits for many of the benefit
categories. For many of the categories
where FTA believes there are benefits
but was unable to quantify, the result is
identified as ‘‘unknown’’. For categories
where FTA believes there is no benefit,
the result was identified as ‘‘0’’. The
benefits of a greater probability of bus
models meeting their service life was
quantified, but only to inform our
qualitative assumptions. FTA seeks
comments related to the benefits of
categories with an ‘‘unknown’’ result.
Overall, FTA believes that the current
program provides potential benefits in
all of the seven categories identified
when the information generated by the
program is used in the procurement
decision process. FTA is not aware of
any means to determine these benefits,
but FTA believes the proposed
minimum performance standards will
reduce safety risks, reduce unscheduled
maintenance, and ensure a greater
probability of a bus model meeting its
expected service life.
TABLE H–6—SUMMARY OF THE ESTIMATED ANNUAL BENEFITS FOR ALL PROPOSALS
Greater
probability of
meeting
service life
and reduced
unscheduled
maintenance
mstockstill on DSK4VPTVN1PROD with PROPOSALS2
Item
Baseline—Current Program.
Proposed MAP–21 Minimum Performance
Standards.
Proposed Scoring System.
VerDate Sep<11>2014
Reduced
safety risk
Grantee
awareness
and accuracy
of total bus
passenger
capacity
Improved
grantee
knowledge of
Buy America
and bus testing production
configuration
Increased
confidence the
delivered
production
buses will perform the same
as the text bus
Faster comprehension of
test scores
and motivation
for improved
bus
performance
Simplified test
scheduling
and process &
elimination of
unnecessary
testing
unknown ........
unknown ........
unknown ........
unknown ........
unknown ........
unknown ........
unknown
Cost reduction
unknown ........
0 ....................
0 ....................
0 ....................
0 ....................
0
unknown ........
unknown ........
0 ....................
0 ....................
0 ....................
unknown ........
0
21:11 Jun 22, 2015
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Federal Register / Vol. 80, No. 120 / Tuesday, June 23, 2015 / Proposed Rules
TABLE H–6—SUMMARY OF THE ESTIMATED ANNUAL BENEFITS FOR ALL PROPOSALS—Continued
Greater probability of
meeting service life and reduced unscheduled
maintenance
Item
Proposed Discretionary
Program Changes.
Revised Bus Payloading
Procedures.
Elimination of On-Road
Fuel Economy Test.
Revised Bus Passenger
Load for Emissions
Testing.
Bus Testing Entrance
Requirements.
Revisions to the Scheduling of Testing Requirements.
Test Requirements Review Milestone.
Penalty for Unauthorized
Maintenance and
Modification.
Estimated Program Benefit (Baseline and all
Proposals).
Reduced
safety risk
Grantee
awareness
and accuracy
of total bus
passenger
capacity
Improved
grantee
knowledge of
Buy America
and bus testing production
configuration
Increased
confidence the
delivered
production
buses will perform the same
as the text bus
Faster comprehension of
test scores
and motivation
for improved
bus
performance
.......................
.......................
.......................
.......................
.......................
.......................
unknown ........
unknown ........
unknown ........
0 ....................
0 ....................
0 ....................
0
0 ....................
0 ....................
0 ....................
0 ....................
unknown ........
0 ....................
Cost reduction
0 ....................
0 ....................
0 ....................
0 ....................
0 ....................
0 ....................
Cost reduction
0 ....................
unknown ........
unknown ........
unknown ........
unknown ........
0 ....................
unknown
0 ....................
0 ....................
0 ....................
0 ....................
0 ....................
0 ....................
unknown
0 ....................
0 ....................
0 ....................
0 ....................
0 ....................
0 ....................
unknown
unknown ........
unknown ........
unknown ........
unknown ........
unknown ........
unknown ........
0
Cost reduction
unknown ........
unknown ........
unknown ........
unknown ........
unknown ........
Cost reduction
Simplified test
scheduling
and process &
elimination of
unnecessary
testing
TABLE H–7—BENEFITS ACHIEVED FROM THE MINIMUM PERFORMANCE STANDARDS
Projected benefit from the service life loss prevention resulting from the proposed durability requirements
Bus size
Service life
category
(yrs)
> 55 foot articulated ...
45 foot ........................
40 foot ........................
35 foot ........................
30 foot ........................
< 27 foot .....................
Total ....................
# of units
sold in
2013 1
12
12
12
12
10
4, 5, 7
....................
# of models
tested
2010–2012
# of tested
models that
failed durability (structural or
powertrain)
Estimated
quantity of
buses sold
in 2013 that
have failed
the proposed durability standard
2
2
10
2
4
29
49
0
0
1
1
1
3
6
0
0
38
37
14
60
149
172
18
1,906
373
283
2,892
5,644
Average
new bus
value 2
($)
Estimated
annual service life value
loss (assumes bus
retirement
at 50% life)
($)
Total cost of
new transit
buses procured
in 2013
760,766
449,712
439,954
286,972
207,528
62,410
....................
0
0
8,385,523
5,352,028
1,468,261
1,867,135
17,072,947
130,851,752
8,094,816
838,552,324
107,040,556
58,730,424
180,489,720
1,323,759,592
1 Table
mstockstill on DSK4VPTVN1PROD with PROPOSALS2
2 See
9A, FY 2013: https://www.fta.dot.gov/about_FTA_16073.html.
APTA Public Transportation Vehicle Database. https://www.apta.com/resources/statistics/Pages/OtherAPTAStatistics.aspx.
FTA is not able to provide a
monetized value for the safety risk
reduction. Further, we have estimated
potential benefits of bus models meeting
their service life requirements, but we
used this to inform our qualitative
assumption that there would be
aggregate benefits to the industry. We
did not include this in our quantitative
calculations because we were uncertain
of the potential aggregate savings on a
year-to-year basis into the future as the
industry adapts to the instant
rulemaking. The results of this analysis
are presented in Table H–7.
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The analysis presented in Table H–7
used the 2013 transit bus procurement
data outlined in Table 9A in the FY
2013 FTA statistical summaries by bus
size category and quantity. This analysis
also estimated the average cost of a bus
model in each size category using the
cost information in Table 9A. FTA then
determined the quantity of bus models
tested in each of the size categories from
2010–2012 (49 buses total) and the
number of those that failed the proposed
durability performance standard (6).
FTA estimated the quantity of bus
models sold in 2013 that would have
been restricted from FTA recipients in
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each bus size category. This estimate
assumes that 20 percent of the bus
models sold in 2013 were bus models
tested between 2010 and 2012. The
other 80 percent of the sales were
assumed to consist of existing bus
models tested prior to 2010. FTA then
estimated the projected quantity of
failing buses by applying a ratio of the
number of tested buses that would fail
the proposed durability standard by the
number of bus models tested in that size
category to 20 percent of the 2013 bus
sales figures. This resulting quantity of
buses was multiplied by the average
monetary value of that bus size category
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and divided by two to obtain the
average amount of service life value lost
assuming that each of the failed buses
only satisfied 50 percent of their service
life requirement. FTA notes that this
analysis assumes that all six models
were not modified by the manufacturer
prior to procurement, as the agency has
no information concerning whether or
not any modifications did in fact occur.
If modifications did occur, then the
potential benefits discussed here may be
overstated.
We note here that though we
conducted this analysis, we did not
include these values in our quantitative
calculation of benefits. We conducted
this analysis to inform our qualitative
assumption of potential benefits. We
found, as shown above in Table H–6,
that potential for a major cost reduction
for the industry is great, but we are
uncertain of the potential aggregate
savings on a year-to-year basis into the
future as the industry adapts to the
requirements enumerated herein. FTA
seeks comments on this analysis.
As another baseline, the lost service
life value of two tested bus models
known to have failed in service but
outside the study window from 2010–
2012 was also estimated. The results of
36149
this analysis are presented in Table H–
8. Again, while we performed this
analysis, we did not include these
values in our quantitative calculation of
benefits. We used this analysis to inform
our qualitative assumption of potential
benefits. We found again, as shown in
Table H–8, that the potential for a major
cost reduction for the industry is great,
but we are uncertain of the potential
aggregate savings on a year-to-year basis
into the future as the industry adapts to
the requirements enumerated herein.
FTA seeks comment on this analysis.
TABLE H–8—ESTIMATED SERVICE LIFE VALUE LOSS OF TWO FAILED BUS MODELS
Estimated benefits from Service Life Loss Prevention of Proposed Durability Requirements with known bus models that failed in service from
2003 to 2013
Bus size
Quantity
Initial bus value
($)
60 foot articulated ............................................................................................
23 foot hybrid electric ......................................................................................
Total Service Value Loss .........................................................................
Estimated Annual Loss over 2003–2013 .................................................
226
70
..............................
..............................
Estimated annual
service life value loss
(assumes bus retirement
at 50% life)
($)
451,328
150,000
..............................
..............................
FTA, though, was able to estimate the
quantified benefits provided by the
proposed durability performance
standards in the form of reduced
unscheduled maintenance, which we
estimate to be $531,990 per year. FTA
was only able to estimate the reduction
in labor costs and not the associated
reduction in the costs of replacement
components. The basis for the reduction
in labor costs was the estimated
reduction in unscheduled maintenance
51,000,064
5,250,000
56,250,064
5,625,006
hours after the design remedies for
structural and powertrain durability
were applied to the failing bus models
identified in the study group. The
results of this analysis are presented in
Table H–9.
TABLE H–9—BENEFITS FROM REDUCED UNSCHEDULED MAINTENANCE
[Benefit Derived from reduced bus maintenance requirements as a result of proposed durability standards]
> 55 foot articulated
45 foot ...................
40 foot ...................
35 ft .......................
30 ft .......................
< 27 foot ................
Total ...............
mstockstill on DSK4VPTVN1PROD with PROPOSALS2
Bus size
Service life
category
(yrs)
# of tested
models that
failed durability
(structural or
powertrain)
Average
unscheduled
maintenance
hours per bus
eliminated by
durability
standard
during test
(25% service
life)
Average
unscheduled
maintenance
hours per bus
avoided over
50% service
life
(until early
retirement)
Estimated
quantity of
buses sold in
2013 that have
failed the
proposed
durability
standard
Benefit from the
reduction in
maintenance
hours @ 20.35/hr
(diesel service
technician)
($)
0
0
1
1
1
3
6
0
0
103
113
4
82
........................
0
0
206
226
8
164
........................
0
0
38
37
14
60
149
0
0
159,300
170,167
2,279
200,244
531,990
12
12
12
12
10
4, 5, 7
........................
FTA believes the proposed results
scoring system will provide benefits in
the areas of reduced unscheduled
maintenance, reduced safety risk, with
the faster comprehension of test results,
and provide industry motivation to seek
bus models with higher test scores. FTA
seeks comments on the benefits of the
proposed scoring system as it is
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currently unable to quantify these
benefits.
FTA is confident the proposed
revisions to the bus payloading
procedures that require the posting of
the maximum rated standee passenger
load on the interior bus bulkhead will
provide benefits in the areas of greater
probability of a bus meeting its service
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Benefit from
the reduction
in the amount
of components
replaced
unknown
unknown
unknown
unknown
unknown
unknown
life requirements, reduced amounts of
unscheduled maintenance, reduced
safety risk, and greater understanding of
the total rated bus passenger capacity.
FTA believes that eliminating the
current on-road fuel economy test and
only publishing the fuel economy test
results from the dynamometer based test
will provide recipients more realistic
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and reliable test results than the current
on-road fuel economy test. Having only
one set of fuel economy test results will
also eliminate the potential confusion to
recipients and manufacturers with
respect to the scoring of the test results.
FTA was unable to quantify the benefits,
beyond the program cost reduction, of
eliminating the on-road fuel economy
test.
For the proposal to revise the bus
passenger load for the emissions testing
to seated load weight instead of the 2⁄3
seated load weight that was unique in
the emission test. The benefit of this
change is a minor cost reduction from
the reduced labor of unloading and
loading 1⁄3 of the seated load weight just
for this test. FTA does not expect any
other benefits from this proposal.
The proposed program entrance
requirements are expected to provide
benefits with reduced safety risk, greater
awareness and accuracy of the bus
passenger capacity, greater
understanding of the Buy America
compliant bus configuration with
respect to major component systems,
and prevents unnecessary retesting due
to bus production configuration
anomalies discovered during or after the
test is completed. FTA was unable to
quantify these benefits.
The primary benefit of the revisions to
the scheduling of testing requirements is
that the process will be same whether it
is a request for full testing or partial
testing. By establishing a single point of
entry for the program there will be less
confusion about the program
requirements and the process and
consistency in the resulting
determinations. FTA was not able to
quantify this benefit.
The benefit of the proposed test
requirements review milestone is a
program event that will deliver the
benefits of the bus entrance
requirements. This event will provide
all testing stakeholders (manufacturer,
bus testing facility operator, FTA, and
potentially a recipient) a clear
understanding of a new bus model’s
program eligibility and readiness for
testing. FTA did not quantify the benefit
of this proposal.
The proposed penalty for
unauthorized maintenance and
modification is the repeat of all
potentially affected tests. This proposal
provides benefits in all the categories
identified except with the ‘‘simplified
test scheduling and elimination of
unnecessary testing’’ category. FTA was
not able to directly quantify these
benefits.
Using a 3 and 7 percent discount rate
over a ten-year analysis period using the
information developed above, FTA
calculates that the Net Present Value of
the changes encompassed within this
proposed rule would yield a positive
$3,606,732 at 3 percent discount and a
positive $2,969,704 at 7 percent
discount. Table H–10 shows our DCF
analysis.
TABLE H–10—DISCOUNTED CASH FLOW ANALYSIS AND NET PRESENT VALUES
Year
Costs
1 ...................................
2 ...................................
3 ...................................
4 ...................................
5 ...................................
6 ...................................
7 ...................................
8 ...................................
9 ...................................
10 .................................
Benefits
$109,171
109,171
109,171
109,171
109,171
109,171
109,171
109,171
109,171
109,171
$531,990
531,990
531,990
531,990
531,990
531,990
531,990
531,990
531,990
531,990
H.2. Executive Order 13132 (Federalism)
mstockstill on DSK4VPTVN1PROD with PROPOSALS2
This NPRM has been analyzed in
accordance with the principles and
criteria contained in Executive Order
13132 (‘‘Federalism’’’). This NPRM does
not include any regulation that has
substantial direct effects on the States,
the relationship between the national
government and the States, or the
distribution of power and
responsibilities among the various
levels of government. Therefore, the
consultation and funding requirements
of Executive Order 13132 do not apply.
H.3. Executive Order 13175
(Consultation and Coordination with
Indian Tribal Governments)
This NPRM has been analyzed in
accordance with the principles and
criteria contained in Executive Order
13175 (‘‘Consultation and Coordination
with Indian Tribal Governments’’).
Because this NPRM does not have tribal
implications and does not impose direct
VerDate Sep<11>2014
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Jkt 235001
Net cash flow
Discount rate
$422,819
422,819
422,819
422,819
422,819
422,819
422,819
422,819
422,819
422,819
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
NPV
compliance costs, the funding and
consultation requirements of Executive
Order 13175 do not apply.
H.4. Executive Order 13272
(Intergovernmental Review)
The regulations implementing
Executive Order 12372 regarding
intergovernmental consultation on
Federal programs and activities do not
apply to this rulemaking as the bus
testing program does not involve direct
Federal assistance, nor does it involve
direct Federal development.
DCF @ 3%
$410,504
398,547
386,939
375,669
364,727
354,104
343,791
333,777
324,056
314,617
3,606,732
Discount rate
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.07
NPV
DCF @ 7%
$395,158
369,306
345,146
322,567
301,464
281,742
263,310
246,085
229,986
214,940
2,969,704
regulated industry, including bus
manufacturers who meet the definition
of ‘‘small businesses,’’ Congress has
authorized FTA to pay 80% of the bus
manufacturer’s testing fee, defraying the
direct financial impact on these entities.
FTA has estimated the additional costs
and the projected benefits of this
proposed rule, above. I hereby certify
that this rulemaking would not have a
significant economic impact on a
substantial number of small entities.
H.5. Regulatory Flexibility Act
H.6. Unfunded Mandates Reform Act of
1995
The Regulatory Flexibility Act (5
U.S.C. 601–611) requires each agency to
analyze regulations and proposals to
assess their impact on small businesses
and other small entities to determine
whether the rule or proposal will have
a significant economic impact on a
substantial number of small entities.
Although the testing requirement
imposes minor compliance costs on the
The Unfunded Mandates Reform Act
of 1995 (2 U.S.C. 1532, et seq.) requires
agencies to evaluate whether an agency
action would result in the expenditure
by State, local and tribal governments,
in the aggregate, or by the private sector,
of $151 million or more (as adjusted for
inflation) in any one year, and if so, to
take steps to minimize these unfunded
mandates. FTA does not believe the
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proposed rulemaking would result in
expenditures exceeding this level.
H.7. Paperwork Reduction Act
Under the Paperwork Reduction Act
of 1995 (PRA) (44 U.S.C. 3501–3520), a
Federal agency must obtain approval
from OMB before conducting or
sponsoring a collection of information
as defined by the PRA. Because the
proposed regulation contains a new
provision that would require
manufacturers to provide technical
specifications regarding their vehicles to
FTA in order to receive approval to
proceed with testing, FTA will submit a
revised information collection estimate
to OMB.
In compliance with the PRA, we
announce that FTA is seeking comment
on a new information collection.
Agency: Federal Transit
Administration.
Title: Bus Testing Program.
Type of Request: Modified
information collection.
OMB Control Number: 2132–0550.
Form Number: Not assigned.
Requested Expiration Date of Approval
Three years from the date of approval.
Summary of the Collection of
Information.
In accordance with the Paperwork
Reduction Act of 1995, this notice
announces the intention of the Federal
Transit Administration (FTA) to request
the Office of Management and Budget
(OMB) to update the following
information collections for the FTA Bus
Testing Program. The information to be
collected for the Bus Testing Program is
necessary to ensure that buses have
been tested at the Bus Testing Center for
maintainability, reliability, safety,
performance (including braking
performance), structural integrity, fuel
economy, emissions, and noise and
have met the required performance
standards.
mstockstill on DSK4VPTVN1PROD with PROPOSALS2
Description of the Need for the
Information and Use of the Information
Title 49 U.S.C. Section 5323(c)
provides that no federal funds
appropriated or made available after
September 30, 1989, may be obligated or
expended for the acquisition of a new
bus model (including any model using
alternative fuels) unless the bus has met
the requirements of FTA’s Bus Testing
Program. Title 49 U.S.C. Section 5318(a)
further specifies that each new bus
model is to be tested for maintainability,
reliability, safety, performance
(including braking performance),
structural integrity, fuel economy,
emissions, and noise. In addition, any
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existing bus models being produced
with a major change must also comply
with the requirements of the Bus
Testing Program. Upon completion of
the testing of the vehicle, a bus testing
report is provided to the manufacturer.
49 CFR part 665.7(a) states that a
recipient of federal funds must certify
that any new bus model acquired with
FTA financial assistance has been tested
in accordance with the requirements of
Part 665, and that the recipient has
received a copy of the applicable Bus
Testing Report before expenditure of
any FTA funding on a bus.
The Bus Testing Program (often
referred to as ‘‘Altoona Testing’’ due to
the location of the primary test facility)
is operated by The Thomas D. Larson
Pennsylvania Transportation Institute
(LTI), an interdisciplinary research unit
of The Pennsylvania State University in
the College of Engineering. Founded in
1989, LTI operates the Bus Testing
Center, conducts the tests, and
documents the test results under a
cooperative agreement with the Federal
Transit Administration (FTA).
The Bus Testing Program has proven
to be valuable to the transit industry. As
of March 31, 2015, testing has been
completed on 437 buses with a total of
9,214 bus malfunctions identified. Of
those malfunctions, 44 could have
resulted in serious injuries or significant
property damage had they occurred in
revenue service. Many of the other
malfunctions would adversely impact
transit service (e.g., resulting in
mechanical breakdowns and stranded
passengers), and all would increase
maintenance costs by requiring
corrective maintenance actions. By
testing new bus models before they are
purchased, recipients and
manufacturers can often address
problems before the fleet is built,
potentially saving the federal
government and grant recipients
considerable money and time and
avoiding inconveniencing passengers.
The information collected by the Bus
Testing Program is used to: (1)
Determine the eligibility of a new bus
model for testing as per 49 CFR 665.11;
(2) determine the amount of testing
necessary; (3) satisfy the legal and
administrative requirements necessary
for the Bus Testing Facility to schedule
the testing of a new bus model; (4) to
collect new bus model design, and
component information for inclusion in
the final report; (5) determine
compliance with the fuel economy and
emissions performance standards; and
(6) determine the maximum rated
standee passenger capacity of a new bus
model.
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36151
Information addressing items 1 and 2
will be collected by FTA through a
standardized electronic form to be
available on the FTA internet site and
used by FTA to process the request for
new bus model testing. An outline of
this proposed standard form is included
as an information collection instrument
in the ROCIS system. From the
information collected on the
standardized form and previous bus
model testing history, if any, FTA will
determine the amount of testing that is
necessary. Once complete, FTA will
provide the testing determination
results to the requester and to the Bus
Testing Facility operator if testing is
required. If FTA determines that no
testing is required, no additional
information is collected for that request.
In order to schedule a bus test at the
Bus Testing Center (item 3), bus
manufacturers must submit a variety of
information to LTI. The steps for
submitting a vehicle for testing are
outlined on LTI’s Web site at https://
146.186.225.57/schedule_testing. The
first piece of information that must be
submitted is two signed copies of the
testing contract. The contract outlines
that LTI is the official operator of the
bus testing facility and that they are
under a cooperative agreement with
FTA to conduct testing of transit
vehicles in accordance with FTA
regulations and the established testing
procedures. The contract can be found
as an information collection instrument
in the ROCIS system and online at
https://146.186.225.57/scheduling_pdfs/
Contract_Dec_2013.pdf. Additional
information that must be submitted
before testing begins includes; a spare
parts inventory list, evidence of
adequate liability and physical damage
insurance coverage on the bus, and a
check for the manufacturer’s share of
the testing fee.
To address item 4, bus manufacturers
are required to complete the bus model
information template. This information
can be submitted at the time of test
scheduling or later, as it is included in
the final bus testing report to document
the bus configuration tested. This
template is included as an information
collection instrument in the ROCIS
system. For item 5, bus manufacturers
need to submit a copy of their
compliance documentation prepared to
address the applicable Federal
requirements of 49 CFR part 535, 40
CFR part 86, and 40 CFR part 1037 as
evidence of satisfying the proposed FTA
performance standards for ‘‘Fuel
Economy’’ and ‘‘Emissions’’ outlined in
the Bus Testing Pass/Fail NPRM.
The Pass/Fail NPRM also proposes
that bus manufacturers identify the
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maximum rated standee passenger
capacity on the front interior bulkhead.
This rating will be used for the purposes
of payloading the test bus and will also
inform FTA recipients about the total
rated passenger capacity of the new bus
models.
Description of the Likely Respondents
Bus manufacturers are the primary
respondents.
Estimate of the Total Annual Reporting
and Recordkeeping Burden Resulting
From the Collection of Information
The hourly burden and cost to
respondents is driven by the
information collected during the test
request process, the test scheduling
process, and the report preparation and
information in order to assess the scope
of the partial test program. The
additional information consists of
engineering drawings, 3–D depictions,
finite element analyses, sub-system
specifications, and similar documents.
These items are already part of the bus
manufacturers’ normal product
development process and FTA believes
it would not require significant
additional time or costs to create. FTA
estimates that each of these five
expanded information collections
required an additional 4 hours each to
prepare and send to FTA. Labor
categories and rates from the Bureau of
Labor Statistics (https://www.bls.gov/oes/
current/) were used to estimate the
annual labor costs.
the pass/fail compliance process. The
program averages 46 requests for testing
annually and assumed that the number
of test requests will remain at 46
annually. FTA estimates that with the
use of a new standardized form for
requesting testing, that all 46 requests
will require 0.75 hour for the
respondent to complete regardless if the
request is for full or partial testing. The
estimated hourly burden and
annualized cost to respondents for the
test request process is outlined in Table
H–10 below. The estimates assume that
a mechanical engineer will complete the
standardized test request form.
On average annual basis, five test
requests were of a higher level of
complexity that FTA needed more
TABLE H–10—ESTIMATED COST AND BURDEN OF THE TEST REQUEST PROCESS
Labor category (BLS code/
title)
Item
Standardized test request
form.
Partial Test Determination
Request (Expanded).
Labor rate
($/hr) (May
2013 BLS statistic)
17–2141 Mechanical engineer.
17–2141 Mechanical Engineer.
Total Annual Partial
Test Determination
Request Burden.
.............................................
The estimated hourly and cost burden
related to scheduling a bus for testing
with the bus testing facility operator is
Annual
quantity
Time (hrs)
Total annual
hours
Total annual
cost ($)
41.31
0.75
46
34.5
1425.20
41.31
4.0
5
20.0
826.20
........................
........................
........................
54.5
$2251.40
presented in Table H–11 (see below).
FTA estimates that a lawyer,
accountant, mechanical engineer, and
admin personnel will be involved in the
preparation of the request. An average of
16 tests is scheduled with LTI annually
TABLE H–11—ESTIMATED LABOR BURDEN AND COST FOR THE TEST SCHEDULING PROCESS
Labor rate
($/hr) (May
2013 BLS
statistic)
Item
Testing Contract ...................................................
Proof of Insurance ................................................
Payment Check ....................................................
Spare Parts Inventory List ....................................
23–1011 Lawyer ...................................................
23–1011 Lawyer ...................................................
13–2011 Accountant ............................................
17–2141 ................................................................
Mechanical Engineer ............................................
17–2141 ................................................................
Mechanical Engineer ............................................
43–000 ..................................................................
Office/Admin Support ...........................................
...............................................................................
10.0 .......................................................................
160.0 .....................................................................
Bus Design Characteristics Information ...............
Assembling/Mailing of Test Scheduling Package
Postage for package .............................................
Total burden per test request ........................
Total Annual Burden (16 tests a year) ..........
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Preparation
time (hrs)
63.46
63.46
34.86
41.31
1.0
1.0
1.0
3.0
63.46
63.46
34.86
123.93
41.31
2.5
103.28
16.78
1.5
25.17
....................
422.79
$6764.64
....................
8.63
Labor category (BLS code/title)
There is an additional paperwork
burden associated with submitting
documentation to FTA and the Bus
Testing Facility operator for the
retesting of a failed performance
standard. Bus manufacturers will need
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to submit to FTA a failure analysis and
a proposed corrective action report for
bus models that fail to meet one or more
of the proposed performance standards.
They will also need to submit additional
test fees associated with the tests that
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Cost ($)
are repeated. The estimated burden and
cost is presented in Table H–12. Over
the three-year study period, seven bus
models would have required a request
for retesting resulting in an average of
2.33 requests annually.
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TABLE H–12—ESTIMATED BURDEN AND COST FOR THE REQUEST OF RETESTING TO ADDRESS A FAILED PERFORMANCE
STANDARD
Item
Labor category (BLS code/title)
Payment Check for Retesting Fees ................
Check Mailing .................................................
13–2011 Accountant ......................................
43–000 ...........................................................
Office/Admin Support .....................................
.........................................................................
17–2141 .........................................................
Mechanical Engineer ......................................
8.5 ..................................................................
20 ...................................................................
Postage for package .......................................
Preparation of Failure Analysis and Modification Proposal.
Total burden per test request ..................
Total Annual Burden (2.33 retest requests a year).
One of the proposed revisions to the
payloading process requires that the
maximum standee passenger rating be
placarded inside on the front bulkhead
of the test bus. The estimated cost and
Labor rate ($/
hr) (May 2013
BLS statistic)
Preparation
time (hrs)
Cost ($)
34.86
16.78
0.5
1.0
17.43
16.78
........................
41.31
........................
7.0
5.60
289.17
328.98
$766.52
labor burden for this information
collection is presented in Table H–13.
TABLE H–13—ESTIMATED BURDEN AND COST FOR THE REVISED BUS PAYLOADING PROCEDURES
Item
Labor category (BLS code/title)
Maximum Standee Passenger Capacity Calculation.
Placard (source: www.edecals.com using a
2.5 inch tall lettering stating ‘‘XX Standees
Maximum’’ and a quantity of 500).
Installation of Placard .....................................
17–2141 .........................................................
Mechanical Engineer ......................................
.........................................................................
Total burden per test bus ........................
Total Annual Burden (16 buses ) ............
The proposed revisions to test
scheduling (49 CFR 665.11) introduce
additional documentation requirements
during the test requesting process. The
51–2099 .........................................................
Assembler and Fabricator ..............................
2.10 ................................................................
33.6 ................................................................
manufacturer must verify that the
vehicle complies with applicable
FMVSS requirements and that the
vehicle meets the Buy America content
Labor rate ($/
hr) (May 2013
BLS statistic)
Preparation
time (hrs)
Cost ($)
41.31
2.0
82.62
........................
........................
8.99
13.74
0.10
1.37
92.98
$1487.68
requirements in 49 CFR 661.11. The
estimated cost and labor burden of these
requirements for this information
collection is presented in Table H–14.
TABLE H–14—ESTIMATED BURDEN AND COST FOR THE REVISED TEST SCHEDULING REQUIREMENTS
Labor rate ($/
hr) (May 2013
BLS statistic)
Preparation
time
(hrs)
Labor category
(BLS code/title)
Submission of Documentation for 49 CFR part
565 Vehicle Identification Number Requirements; 49 CFR part 566 Manufacturer Identification; 49 CFR part 567 Certification; and
where applicable, 49 CFR part 568 Vehicle
Manufactured in Two or More Stages—All Incomplete, Intermediate and Final-Stage Manufacturers of Vehicle Manufactured in Two or
More Stages.
Submission of Documentation for Buy America
U.S. content requirements of 49 CFR § 661.11,
Rolling Stock Procurements.
Total burden per test bus ...............................
Total Annual Burden (16 buses ) ...................
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Item
17–2141 ...................................................
Mechanical Engineer ...............................
41.31
1.0
41.31
17–2141 ...................................................
Mechanical Engineer ...............................
41.31
1.0
41.31
2.0 ............................................................
32.0 ..........................................................
82.62
$1321.92
The total burden and cost for this
NPRM is summarized in Table H–15.
FTA estimates the total annual burden
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and cost of the information collections
resulting from the proposals in this
NPRM as 300 hours and $12,593. The
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Cost
($)
previous burden estimate for the
existing program was 210 hours and
$9,016.
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TABLE H–15—TOTAL ESTIMATED ANNUAL BURDEN AND COST OF THE PROPOSED BUS TESTING PASS/FAIL NPRM
Annual burden
(hr)
Information collection
Test Request Process .................................................................................................................................
Test Scheduling Process .............................................................................................................................
Request of Retesting to Address a Failed Performance Standard .............................................................
Revised Bus Payloading Procedures ..........................................................................................................
Revised Test Scheduling Requirements .....................................................................................................
Total ......................................................................................................................................................
Comments are invited on:
• Whether the collection of
information is necessary for the proper
performance of the functions of the
Department, including whether the
information will have practical utility.
• Whether the Department’s estimate
for the burden of the information
collection is accurate.
• Ways to minimize the burden of the
collection of information on
respondents, including the use of
automated collection techniques or
other forms of information technology.
Please submit any comments, identified
by the docket number in the heading of
this document, by any of the methods
described in the ADDRESSES section of
this document. Comments are due by
August 24, 2015.
H.8. Regulation Identifier Number (RIN)
A regulation identifier number (RIN)
is assigned to each regulatory action
listed in the Unified Agenda of Federal
Regulations. The Regulatory Information
Service Center publishes the Unified
Agenda in April and October of each
year. The RIN number contained in the
heading of this document may be used
to cross-reference this action with the
Unified Agenda.
H.9. National Environmental Policy Act
The National Environmental Policy
Act of 1969 (NEPA), as amended (42
U.S.C. 4321–4347), requires Federal
agencies to consider the consequences
of major federal actions and prepare a
detailed statement on actions
significantly affecting the quality of the
human environment. FTA has
determined that this rulemaking is
categorically excluded pursuant to 23
CFR 771.118(c)(4).
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H.10. Privacy Act
Anyone is able to search the
electronic form for all comments
received into any of our dockets by the
name of the individual submitting the
comments (or signing the comment, if
submitted on behalf of an association,
business, labor union, etc.). You may
review DOT’s complete Privacy Act
Statement in the Federal Register
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published on April 11, 2000 (Volume
65, Number 70; Pages 19477–78) or you
may visit www.regulations.gov.
H.11. Executive Order 12898
(Environmental Justice)
Executive Order 12898, ‘‘Federal
Actions to Address Environmental
Justice in Minority Populations and
Low-Income Populations,’’ and DOT
Order 5610.2(a), ‘‘Actions to Address
Environmental Justice in Minority
Populations and Low-Income
Populations (see, www.fhwa.dot.gov/
environment/environmental_justice/ej_
at_dot/order_56102a/index.cfm),
require DOT agencies to achieve
environmental justice (EJ) as part of
their mission by identifying and
addressing, as appropriate,
disproportionately high and adverse
human health or environmental effects,
including interrelated social and
economic effects, of their programs,
policies, and activities on minority
populations and low-income
populations in the United States. The
DOT Order requires DOT agencies to
address compliance with the Executive
Order and the DOT Order in all
rulemaking activities. To meet this goal,
FTA has issued additional final
guidance in the form of a circular
(Circular 4703.1, ‘‘FTA Policy Guidance
for Federal Transit Recipients,’’ July 17,
2012; https://www.fta.dot.gov/
legislation_law/12349_14740.html), to
implement Executive Order 12898 and
DOT Order 5610.2(a).
FTA evaluated this proposed rule
under the Executive Order, the DOT
Order, and the FTA Circular.
Environmental justice principles, in the
context of establishing a quantitative
scoring system for public transit
vehicles, fall outside the scope of
applicability.
Nothing inherent in this proposed
regulations would disproportionately
impact minority or low income
populations, as the primary parties
affected by this proposal are those
transit vehicle manufactures who would
be subject to the bus testing procedures
and the new quantitative scoring
system. FTA has determined that the
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Annual cost
($)
54.5
160.0
20
33.6
32.0
300.1
$2251.40
6764.64
766.52
1487.68
1321.92
12,592.16
proposed regulations, if finalized as
proposed, would not cause
disproportionately high and adverse
human health and environmental effects
on minority or low income populations.
List of Subjects in 49 CFR Part 665
Buses, Grant programs—
transportation, Public transportation,
Motor vehicle safety, Reporting and
recordkeeping requirements.
Issued in Washington, DC, under the
authority delegated at 49 CFR 1.91.
Therese McMillan,
Acting Administrator.
For the reasons stated in the preamble
and under the authority of 49 U.S.C.
5323(c), 5318, and the delegations at 49
CFR 1.91, the Federal Transit
Administration proposes to revise Part
665 of Title 49, Code of Federal
Regulations, to read as follows:
PART 665—BUS TESTING
Subpart A—General
Sec.
665.1 Purpose.
665.3 Scope.
665.5 Definitions.
665.7 Certification of compliance.
Subpart B—Bus Testing Procedures
665.11 Testing requirements.
665.13 Test report and manufacturer
certification.
Subpart C—Operations
665.21 Scheduling.
665.23 Fees.
665.25 Transportation of vehicle.
665.27 Procedures during testing.
Appendix A to Part 665—Bus Model Scoring
System and Pass/Fail Standard
Authority: 49 U.S.C. 5318 and 49 CFR 1.91.
Subpart A—General
§ 665.1
Purpose.
An applicant for Federal financial
assistance for the purchase or lease of
buses with funds obligated by the FTA
shall certify to the FTA that any new
bus model acquired with such
assistance has been tested and has
received a passing test score in
accordance with this part. This part
contains the information necessary for a
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recipient to ensure compliance with this
provision.
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§ 665.3
Scope.
This part shall apply to an entity
receiving Federal financial assistance
under 49 U.S.C. Chapter 53.
§ 665.5 Definitions. As used in this
part—
Administrator means the
Administrator of the Federal Transit
Administration or the Administrator’s
designee.
Automotive means that the bus is not
continuously dependent on external
power or guidance for normal operation.
Intermittent use of external power shall
not automatically exclude a bus of its
automotive character or the testing
requirement.
Bus means a rubber-tired automotive
vehicle used for the provision of public
transportation service by or for a
recipient of FTA financial assistance.
Bus model means a bus design or
variation of a bus design usually
designated by the manufacturer by a
specific name and/or model number.
Bus Testing Facility means the facility
used by the entity selected by FTA to
conduct the bus testing program,
including test track facilities operated in
connection with the program.
Bus Testing Report means the
complete test report for a bus model,
documenting the results of performing
the complete set of bus tests on a bus
model.
Curb weight means the weight of the
bus including maximum fuel, oil, and
coolant; but without passengers or
driver.
Emissions means the components of
the engine tailpipe exhaust that are
regulated by the United States
Environmental Protection Agency
(EPA), plus carbon dioxide (CO2) and
methane (CH4).
Emissions control system means the
components on a bus whose primary
purpose is to minimize regulated
emissions before they exit the tailpipe.
This definition does not include
components that contribute to low
emissions as a side effect of the manner
in which they perform their primary
function (e.g., fuel injectors or
combustion chambers).
Final acceptance means the formal
approval by the recipient that the
vehicle has met all of its bid
specifications and the recipient has
received proper title.
Gross weight (Gross Vehicle Weight,
or GVW) means the seated load weight
of the bus plus 150 pounds of ballast for
each standee passenger, up to and
including, the maximum rated standee
passenger capacity identified on the bus
interior bulkhead.
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Hybrid means a propulsion system
that combines two power sources, at
least one of which is capable of
capturing, storing, and re-using energy.
Major change in chassis design
means, for vehicles manufactured on a
third-party chassis, a change in frame
structure, material or configuration, or a
change in chassis suspension type.
Major change in components means:
(1) For those vehicles that are not
manufactured on a third-party chassis, a
change in a vehicle’s engine, axle,
transmission, suspension, or steering
components;
(2) For those that are manufactured on
a third-party chassis, a change in the
vehicle’s chassis from one major design
to another.
Major change in configuration means
a change that is expected to have a
significant impact on vehicle handling
and stability or structural integrity.
Modified third-party chassis or van
means a vehicle that is manufactured
from an incomplete, partially assembled
third-party chassis or van as provided
by an OEM to a small bus manufacturer.
This includes vehicles whose chassis
structure has been modified to include:
a tandem or tag axle; a drop or lowered
floor; changes to the GVWR from the
OEM rating; or other modifications that
are not made in strict conformance with
the OEM’s modifications guidelines
where they exist.
New bus model means a bus model
that—
(1) Has not been used in public
transportation service in the United
States before October 1, 1988; or
(2) Has been used in such service but
which after September 30, 1988, is being
produced with a major change in
configuration or a major change in
components; or
Operator means the operator of the
Bus Testing Facility.
Original equipment manufacturer
(OEM) means the original manufacturer
of a chassis or van supplied as a
complete or incomplete vehicle to a bus
manufacturer.
Parking brake means a system that
prevents the bus from moving when
parked by preventing the wheels from
rotating.
Partial testing means the performance
of only that subset of the complete set
of bus tests in which significantly
different data would reasonably be
expected compared to the data obtained
in previous full testing of the baseline
bus model at the Bus Testing Facility.
Partial testing report, also partial test
report, means a report documenting, for
a previously-tested bus model that is
produced with major changes, the
results of performing only that subset of
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the complete set of bus tests in which
significantly different data would
reasonably be expected as a result of the
changes made to the bus from the
configuration documented in the
original full Bus Testing Report. A
partial testing report is not valid unless
accompanied by the corresponding full
Bus Testing Report for the
corresponding baseline bus
configuration.
Public transportation service means
the operation of a vehicle that provides
general or special service to the public
on a regular and continuing basis
consistent with 49 U.S.C. Chapter 53.
Recipient means an entity that
receives funds under 49 U.S.C. Chapter
53, either directly from FTA or through
a direct recipient.
Regenerative braking system means a
system that decelerates a bus by
recovering its kinetic energy for onboard storage and subsequent use.
Retarder means a system other than
the service brakes that slows a bus by
dissipating kinetic energy.
Seated load weight means the curb
weight of the bus plus the seated
passenger load simulated by adding 150
pounds of ballast to each seating
position and 600 pounds per wheelchair
position.
Service brake(s) means the primary
system used by the driver during normal
operation to reduce the speed of a
moving bus and to allow the driver to
bring the bus to a controlled stop and
hold it there. Service brakes may be
supplemented by retarders or by
regenerative braking systems.
Small bus manufacturer means a
secondary market assembler that
acquires a chassis or van from an OEM
for subsequent modification or assembly
and sale as 5-year/150,000-mile or 4year/100,000-mile minimum service life
vehicle.
Tailpipe emissions means the exhaust
constituents actually emitted to the
atmosphere at the exit of the vehicle
tailpipe or corresponding system.
Third party chassis means a
commercially available chassis whose
design, manufacturing, and quality
control are performed by an entity
independent of the bus manufacturer.
Unmodified mass-produced van
means a van that is mass-produced,
complete and fully assembled as
provided by an OEM. This shall include
vans with raised roofs, and/or
wheelchair lifts, or ramps that are
installed by the OEM or by a party other
than the OEM provided that the
installation of these components is
completed in strict conformance with
the OEM modification guidelines.
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Unmodified third-party chassis means
a third-party chassis that either has not
been modified, or has been modified in
strict conformance with the OEM’s
modification guidelines.
§ 665.7
Certification of compliance.
(a) In each application to FTA for the
purchase or lease of any new bus model,
or any bus model with a major change
in configuration or components to be
acquired or leased with funds obligated
by the FTA, the recipient shall certify
that the bus was tested at the Bus
Testing Facility and that the bus
received a passing test score as required
in this part. The recipient shall receive
the appropriate full Bus Testing Report
and any applicable partial testing
report(s) before final acceptance of the
first vehicle.
(b) In dealing with a bus manufacturer
or dealer, the recipient shall be
responsible for determining whether a
vehicle to be acquired requires full
testing or partial testing or has already
satisfied the requirements of this part. A
bus manufacturer or recipient may
request guidance from FTA.
Subpart B—Bus Testing Procedures
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§ 665.11
Testing requirements.
(a) In order to be tested at the Bus
Testing Facility, a new model bus
shall—
(1) Be a single model that complies
with NHTSA requirements at 49 CFR
part 565 Vehicle Identification Number
Requirements; 49 CFR part 566
Manufacturer Identification; 49 CFR
part 567 Certification; and where
applicable, 49 CFR part 568 Vehicle
Manufactured in Two or More Stages—
All Incomplete, Intermediate and FinalStage Manufacturers of Vehicle
Manufactured in Two or More Stages;
(2) Have been produced by an entity
whose Disadvantaged Business
Enterprise DBE goals have been
submitted to FTA pursuant to 49 CFR
part 26;
(3) Identify the maximum rated
quantity of standee passengers on the
interior bulkhead in 2 inch tall or
greater characters;
(4) Meet all applicable Federal Motor
Vehicle Safety Standards, as defined by
the National Highway Traffic Safety
Administration in part 571 of this title;
(5) Meet the Buy America U.S.
content requirements of § 661.11 of this
chapter; and
(6) Be substantially fabricated and
assembled using the techniques, tooling,
and materials that will be used in
production of subsequent buses of that
model.
(b) If the new bus model has not
previously been tested at the Bus
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Testing Facility, then the new bus
model shall undergo the full tests
requirements for Maintainability,
Reliability, Safety, Performance
(including Braking Performance),
Structural Integrity, Fuel Economy,
Noise, and Emissions Tests.
(c) If the new bus model has not
previously been tested at the Bus
Testing Facility and is being produced
on a third-party chassis that has been
previously tested on another bus model
at the Bus Testing Facility, then the new
bus model may undergo partial testing
in place of full testing.
(d) If the new bus model has
previously been tested at the Bus
Testing Facility, but is subsequently
manufactured with a major change in
chassis or components, then the new
bus model may undergo partial testing
in place of full testing.
(e) The following vehicle types shall
be tested:
(1) Large-size, heavy-duty transit
buses (approximately 35′–40′ in length,
as well as articulated buses) with a
minimum service life of 12 years or
500,000 miles;
(2) Medium-size, heavy-duty transit
buses (approximately 30′ in length) with
a minimum service life of ten years or
350,000 miles;
(3) Medium-size, medium duty transit
buses (approximately 30′ in length) with
a minimum service life of seven years or
200,000 miles;
(4) Medium-size, light duty transit
buses (approximately 25′–35′ in length)
with a minimum service life of five
years or 150,000 miles; and
(5) Other light duty vehicles such as
small buses and regular and modified
and unmodified vans with a minimum
service life of four years or 100,000
miles.
(f) Tests performed in a higher service
life category (i.e., longer service life)
need not be repeated when the same bus
model is used in lesser service life
applications.
§ 665.13 Test report and manufacturer
certification.
(a) The operator of the Bus Testing
Facility shall implement the
performance standards and scoring
system set forth in this part.
(b) Upon completion of testing, the
operator of the facility shall provide the
scored test results and the resulting test
report to the entity that submitted the
bus for testing and to FTA. The test
report will be available to recipients
only after both the bus manufacturer
and FTA have approved it for release. If
the bus manufacturer declines to release
the report, or if the bus did not achieve
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a passing test score, the vehicle will be
ineligible for FTA financial assistance.
(c)(1) A manufacturer or dealer of a
new bus model or a bus produced with
a major change in component or
configuration shall provide a copy of the
corresponding full Bus Testing Report
and any applicable partial testing
report(s) to a recipient during the point
in the procurement process specified by
the recipient, but in all cases before
final acceptance of the first bus by the
recipient.
(2) A manufacturer who releases a
report under paragraph (c)(1) of this
section also shall provide notice to the
operator of the facility that the test
results and the test report are to be made
available to the public.
(d) If a tested bus model with a Bus
Testing Report undergoes a subsequent
major change in component or
configuration, the manufacturer or
dealer shall advise the recipient during
the procurement process and shall
include a description of the change. Any
party may ask FTA for confirmation
regarding the scope of the change.
(e) A Bus Testing Report shall be
available publicly once the bus
manufacturer makes it available during
a recipient’s procurement process. The
operator of the facility shall have copies
of all the publicly available reports
available for distribution. The operator
shall make the final test results from the
approved report available electronically
and accessible over the internet.
(f) The Bus Testing Report and the test
results are the only official information
and documentation that shall be made
publicly available in connection with
any bus model tested at the Bus Testing
Facility.
Subpart C—Operations
§ 665.21
Scheduling.
(a) All requests for testing, including
requests for full, partial, or repeat
testing, shall be submitted to the FTA
Bus Testing Program Manager for review
prior to scheduling with the operator of
the Bus Testing Facility. All test
requests shall provide: a detailed
description of the new bus model to be
tested; the service life category of the
bus; engineering level documentation
characterizing all major changes to the
bus model; and documentation that
demonstrates satisfaction of each one of
the testing requirements outlined in
§ 665.11(a).
(b) FTA will review the request and
determine if the bus model is eligible for
testing and which tests must be
performed. FTA will prepare a written
response to the requester for use in
scheduling the required testing.
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(c) To schedule a bus for testing, a
manufacturer shall contact the operator
of the Bus Testing Facility and provide
the FTA response to the test request.
Contact information and procedures for
scheduling testing are available on the
operator’s Bus Testing Web site, https://
www.altoonabustest.com.
(d) Upon contacting the operator, the
operator shall provide the manufacturer
with the following:
(1) A draft contract for the testing;
(2) A fee schedule; and
(3) The test procedures for the tests
that will be conducted on the vehicle.
(e) The operator shall process vehicles
FTA has approved for testing in the
order in which the contracts are signed.
§ 665.23
Fees.
(a) The operator shall charge fees in
accordance with a schedule approved
by FTA, which shall include different
fees for partial testing.
(b) Fees shall be prorated for a vehicle
withdrawn from the Bus Testing Facility
before the completion of testing.
(c) The manufacturer’s portion of the
test fee shall be used first during the
conduct of testing. The operator of the
Bus Testing Facility shall obtain
approval from FTA prior to continuing
testing of each bus model at the Bus
Testing Program’s expense after the
manufacturer’s fee has been expended.
§ 665.25
Transportation of vehicle.
A manufacturer shall be responsible
for transporting its vehicle to and from
the Bus Testing Facility at the beginning
and completion of the testing at the
manufacturer’s own risk and expense.
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§ 665.27
Procedures during testing.
(a) Upon receipt of a bus approved for
testing the operator of the Bus Testing
Facility shall:
(1) Inspect the bus design
configuration and compare it to the
configuration documented in the test
request;
(2) Determine if the bus, when loaded
to Gross Weight, does not exceed its
Gross Vehicle Weight Rating, Gross Axle
Weight Ratings, or maximum tire load
ratings;
(3) Determine if the bus is capable of
negotiating the durability test track at
curb weight, seated load weight, and
Gross Vehicle Weight;
(4) Determine if the bus is capable of
performing the Fuel Economy and
Emissions Test duty cycles within the
established standards for speed
deviation.
(b) The operator shall present the
results obtained from the activities of
§ 665.27(a) and present them to the bus
manufacturer and the FTA Bus Testing
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Program Manager for review prior to
initiating testing using the Bus Testing
Program funds.
(c) The operator shall perform all
maintenance and repairs on the test
vehicle, consistent with the
manufacturer’s specifications, unless
the operator determines that the nature
of the maintenance or repair is best
performed by the manufacturer under
the operator’s supervision.
(d) The manufacturer shall be
permitted to observe all tests. The
manufacturer shall not provide
maintenance or service unless requested
to do so by the operator.
(e) The operator shall investigate each
occurrence of unauthorized
maintenance and repairs and determine
the potential impact to the validity of
the test results. Tests where the results
could have been impacted must be
repeated at the manufacturer’s expense.
(f) The operator shall perform all
modifications on the test vehicle,
consistent with the manufacturer’s
specifications, unless the operator
determines that the nature of the
modification is best performed by the
manufacturer under the operator’s
supervision. All vehicle modifications
performed after the test has started will
first require review and approval by
FTA. If the modification is determined
to be a major change, some or all of the
tests already completed shall be
repeated or extended at FTA’s
discretion.
(g) The operator shall halt testing after
any occurrence of unapproved,
unauthorized, or unsupervised test
vehicle modifications. Following an
occurrence of unapproved or
unsupervised test vehicle modifications,
the vehicle manufacturer shall submit a
new test request to FTA that addresses
all the requirements in 665.11 to reenter
the Bus Testing Program.
(h) The operator shall perform eight
categories of tests on new bus models.
The eight tests and their corresponding
performance standards are described in
the following paragraphs.
(1) Maintainability Test—(i) The
Maintainability test shall include bus
servicing, preventive maintenance,
inspection, and repair. It shall also
include the removal and reinstallation
of the engine and drive-train
components that would be expected to
require replacement during the bus’s
normal life cycle. Much of the
maintainability data should be obtained
during the Bus Durability Test. All
servicing, preventive maintenance, and
repair actions shall be recorded and
reported. These actions shall be
performed by test facility staff, although
manufacturers shall be allowed to
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36157
maintain a representative on-site during
the testing. Test facility staff may
require a manufacturer to provide
vehicle servicing or repair under the
supervision of the facility staff. Since
the operator may not be familiar with
the detailed design of all new bus
models that are tested, tests to
determine the time and skill required
for removing and reinstalling an engine,
a transmission, or other major
propulsion system components may
require advice from the bus
manufacturer. All routine and corrective
maintenance shall be carried out by the
operator in accordance with the
manufacturer’s specifications.
(ii) The Maintainability Test Report
shall include the frequency, personnel
hours, and replacement parts or
supplies required for each action during
the test. The accessibility of selected
components and other observations that
could be important to a bus purchaser
shall be included in the report.
(iii) The performance standard for
Maintainability is that no greater than
125 hours of total unscheduled
maintenance shall be accumulated over
the execution of a full test.
(2) Reliability Test—(i) Reliability
shall not be a separate test, but shall be
addressed by recording all bus failures
and breakdowns during all other testing.
The detected bus failures, repair time,
and the actions required to return the
bus to operation shall be presented in
the report.
(ii) The performance standard for
Reliability is that the vehicle under test
experience no more than one
uncorrected Class 1 failure and two
uncorrected Class 2 failures over the
execution of a full test. Class 1 failures
are addressed in the Safety Test, below.
An uncorrected Class 2 failure is a
failure mode not addressed by a design
or component modification that would
cause a transit vehicle to be unable to
complete its transit route and require
towing or on-route repairs. A failure is
considered corrected when a design or
component modification is validated
through sufficient remaining or
additional reliability testing in which
the failure does not reoccur.
(3) Safety Test—(i) The Safety Test
shall consist of a Handling and Stability
Test, a Braking Performance Test, and a
review of the Class 1 reliability failures
that occurred during the test.
(ii) The Handling and Stability Test
shall be an obstacle avoidance doublelane change test performed on a smooth
and level test track. The lane change
course will be set up using pylons to
mark off two 12 foot center to center
lanes with two 100 foot lane change
areas 100 feet apart. Bus speed shall be
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held constant throughout a given test
run. Individual test runs shall be made
at increasing speeds up to a specified
maximum or until the bus can no longer
be operated safely over the course,
whichever speed is lower. Both left- and
right-hand lane changes shall be tested.
The performance standard is that the
test vehicle can safely negotiate and
remain within the lane change test
course at a speed of no less than 45
mph.
(iii) The functionality and
performance of the service, regenerative
(if applicable), and parking brake
systems shall be evaluated at the test
track. The test bus shall be subjected to
a series of brake stops from specified
speeds on high, low, and split-friction
surfaces. The parking brake shall be
evaluated with the bus parked facing
both up and down a steep grade. There
are three performance standards for
braking. The stopping distance from a
speed of 45 mph on a high friction
surface shall satisfy the bus stopping
distance requirements of FMVSS 105 or
121 as applicable. The bus shall remain
within a standard 12-foot lane width
during split coefficient brake stops. The
parking brake shall hold the test vehicle
stationary on a 20 percent grade facing
up and down the grade for a period of
5 minutes.
(iv) A review of all the Class 1 failures
that occurred during the test shall be
conducted as part of the Safety Test.
Class 1 failures include those failures
that, when they occur, could result in a
loss of vehicle control; in serious injury
to the driver, passengers, pedestrians, or
other motorists; and in property damage
or loss due to collision or fire. The
performance standard is that at the
completion of testing with no
uncorrected Class 1 failure modes. A
failure is considered corrected when a
design or component modification is
validated through sufficient remaining
or additional Reliability Tests in which
the failure does not reoccur over a
number of miles equal to or greater than
the additional failure up to 100% of the
durability test mileage for the service
life category of the tested bus.
(4) Performance Test—(i) The
Performance Test shall measure the
maximum acceleration, speed, and
gradeability capability of the test
vehicle. In determining the transit
vehicle’s maximum acceleration and
speed, the bus shall be accelerated at
full throttle from rest until it achieves
its maximum speed on a level roadway.
The performance standard for
acceleration is that the maximum time
that the test vehicle requires to achieve
30 mph is 18 seconds on a level grade.
The gradeability test of the test vehicle
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shall be calculated based on the data
measured on a level grade during the
Acceleration Test. The performance
standard for the gradeability test is that
the test vehicle achieves a sustained
speed of at least 40 mph on a 2.5
percent grade and a sustained speed of
at least 10 mph on a 10 percent grade.
(ii) [Reserved].
(5) Structural Integrity Test—Seven
individual Structural Integrity Tests
shall be performed.
(i) Shakedown Test—A shakedown of
the bus structure shall be conducted by
loading and unloading the bus with a
distributed load equal to 2.5 times the
load applied for the gross weight
portions of testing. The bus shall then
be unloaded and inspected for any
permanent deformation on the floor or
coach structure. This test shall be
repeated a second time, and shall be
repeated one more time if the
permanent deflections vary significantly
between the first and second tests. The
performance standard shall be that the
maximum measured permanent
deflection is no greater than 0.006 inch
after the third loading cycle.
(ii) Distortion Test—The bus shall be
loaded to GVW, with one wheel on top
of a curb and then in a pothole. This test
shall be repeated for all four wheels.
The test verifies:
(A) Normal operation of the steering
mechanism and;
(B) Operability of all passenger doors,
passenger escape mechanisms,
windows, and service doors. A water
leak test shall be conducted in each
suspension travel condition. The
performance standard shall be that all
vehicle passenger exits remain
operational throughout the test.
(iii) Static Tow Test—Using a loadequalizing towing sling, a static tension
load equal to 1.2 times the curb weight
shall be applied to the bus towing
fixtures (front and rear). The load shall
be removed and the two eyes and
adjoining structure inspected for
damages or permanent deformations.
The performance standard shall be that
no permanent deformation is
experienced at static loads up to 1.2
times the vehicle curb weight.
(iv) Dynamic Tow Test—The bus shall
be towed at CW with a heavy wrecker
truck for 5 miles at 20 mph and then
inspected for structural damage or
permanent deformation. The
performance standard shall be that the
vehicle is towable with a standard
commercial vehicle wrecker without
experiencing any permanent damage to
the vehicle.
(v) Jacking Test—With the bus at CW,
probable damages and clearance issues
due to tire deflating and hydraulic
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jacking shall be assessed. The
performance standard shall be that the
vehicle is capable of being lifted with a
standard commercial vehicle hydraulic
jack.
(vi) Hoisting Test—With the bus at
CW, possible damages or deformation
associated with lifting the bus on a two
post hoist system or supporting it on
jack stands shall be assessed. The
performance standard shall be that the
vehicle is capable of being supported by
jack stands rated for the vehicle’s
weight. (vii) Structural Durability Test—
The Structural Durability Test shall be
performed on the durability course at
the test track, simulating twenty-five
percent of the vehicle’s normal service
life. The bus structure shall be inspected
regularly during the test, and the
mileage and identification of any
structural anomalies and failures shall
be reported in the Reliability Test. There
shall be two performance standards for
the Durability Test, one to address the
vehicle frame and body structure and
one to address the bus propulsion
system. The performance standard for
the vehicle frame and body structure
shall be that there are no uncorrected
failure modes of the vehicle frame and
body structure at the completion of the
full vehicle test. The performance
standard for the vehicle propulsion
system is that there are no uncorrected
powertrain failure modes at the
completion of a full test.
(6) Noise Test—(i) The Noise Test
shall measure interior noise and
vibration while the bus is idling (or in
a comparable operating mode) and
driving, and also shall measure the
transmission of exterior noise to the
interior while the bus is not running.
The exterior noise shall be measured as
the bus is operated past a stationary
measurement instrument. There shall be
two minimum noise performance
standards: One to address the maximum
interior noise during vehicle
acceleration from a stop, and one to
address the maximum exterior noise
during vehicle acceleration from a stop.
The performance standard for interior
noise while the vehicle accelerates from
0–35 mph shall be no greater than 80
decibels A-weighted. The performance
standard for exterior noise while the
vehicle accelerates from 0–35 miles per
hour shall be no greater than 83 decibels
A-weighted.
(ii)—[Reserved]
(7) Emissions Test—(i) The Emissions
Test shall measure tailpipe emissions of
those exhaust constituents regulated by
the United States EPA for transit bus
emissions, plus carbon dioxide (CO2)
and methane (CH4), as the bus is
operated over specific repeatable transit
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vehicle driving cycles. The Emissions
test shall be conducted using an
emission testing laboratory equipped
with a chassis dynamometer capable of
both absorbing and applying power.
(ii) The Emissions Test is not a
certification test, and is designed only to
enable FTA recipients to relatively
compare the emissions of buses
operating on the same set of typical
transit driving cycles. The results of this
test are not directly comparable to
emissions measurements reported to
other agencies, such as the EPA, or for
other purposes.
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(iii) The emissions performance
standard shall be the prevailing EPA
emissions requirements for heavy-duty
vehicles outlined in 40 CFR part 86 and
40 CFR part 1037.
Appendix A to Part 665—Bus Model
Scoring System and the Pass/Fail
Standard
1. Bus Model Scoring System
The Bus Model Scoring System shall be
used to score the test results using the
performance standards in each category. A
bus model that fails to meet a minimum
performance standard shall be deemed to
have failed the test and will not receive an
aggregate score. For buses that have passed
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36159
all the minimum performance standards, an
aggregate score shall be generated and
presented in each Bus Testing Report. A bus
model that just satisfies the minimum
baseline performance standard and does not
exceed any of the standards shall receive a
score of 60. The maximum score a bus model
shall receive is 100. The minimum and
maximum points available in each test
category shall be as shown below in Table A.
2. Pass/Fail Standard
The passing standard shall be a score of 60.
Bus models that fail to meet one or more of
the minimum baseline performance
standards will be ineligible to obtain an
aggregate passing score.
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TABLE A: Performance Standards, Scoring System, and Pass/Fail
All Performance Standards Met?
Test Category
Performance Standard
Yes
No
Base Score
Shakedown
Maximum permanent chassis deflection
:::; 0.006 inch after 3 load cycles
All exits remain operational under each
distortion loading condition
1.0
Static Towing
No significant deformation under 120%
curb weight load
1.0
Structural
Integrity
Dynamic Towing
Bus is towable with standard wrecker
1.0
(30 pts.)
Jacking
Bus is liftable with a standard jack
1.0
Hoistin~
Bus stable on .iacks
1.0
No uncorrected frame & body structure
failures remaiuin~ at completion oftest
12.0
No uncorrected powertrain failures
at completion of test
12.0
Hazards
No uncorrected Class 1 reliability failures
remaining at test completion
10.0
Stability
Lane
+ Prorated Points for
Measured Test Performance
1.0
Distortion
____. Assess Score
Durability
remainin~
chan~e
speed no less than 45 mph
2.5
Stoppin~
Safety
Stopping distance from 45 mph within 158
feet as per FMVSS 105 & FMVSS 121
(20 pts.)
0.5
(ft)
distance from 45 mph
158
80
Points:
0.0
2.0
Hours:
125
0
Points:
0.0
14.0
Failures:
2
0
Points:
0.0
6.0
Braking
Bus remains within lane during split
coefficient brake stops
2.5
brake holds on 20%
2.5
Parkin~
mstockstill on DSK4VPTVN1PROD with PROPOSALS2
Reliability
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20:25 Jun 22, 2015
Jkt 235001
2.0
No more than 2 uncorrected Class 2
failures remaining at completion oftest
(16 pts.)
Accumulation of no more than 125 hours
of unscheduled maintenance
2.0
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Maintainability
~rade
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MPG:
50
10
0.0
6.0
SCF/mi:
98
15
0.0
6.0
3
I
Points:
0.0
6.0
Grams/mi:
4000
0
Points:
0.0
4.0
Grams/mi:
20
0
Points:
0.0
0.4
Grams/mi:
3
0
Points:
0.0
0.4
Grams/mi:
3
0
Points:
0.0
0.4
Grams/mi:
2
0
Points:
0.0
0.4
Grams/mi:
Hydrogen
6.0
Points:
(7 pts.)
0.0
Points:
0.1
0
Points:
Compliant with 49 CFR Part 535
MEDIUM- AND HEAVY-DUTY
VEHICLE FUEL EFFICIENCY
PROGRAM- Heavy-Duty Vocational
Vehicle Fuel Consumption Standards
CNG
13
SCF/mi:
Fuel
Economy
I
Points:
Liquid Fuels
(Diesel, Gasoline,
LPG, LNG)
0.0
0.4
1.0
(Only 1 fuel type
scored)
kW-hr/mi:
Electric
Carbon Dioxide
(COz)
Carbon Monoxide
(CO)
Emissions
Total Hydrocarbon
(THC)
(7 pts.)
Non-Methane
Hydrocarbon
(NMHC)
(All emissions
cate~ories scored)
Compliant with all applicable EPA exhaust
emissions regulations at date of
manufacture including:
40 CFR Part 86 CONTROL OF
EMISSIONS FROM NEW AND IN-USE
HIGHWAY VEHICLES AND ENGINES
1.0
40 CFR Part 1037 CONTROL OF
EMISSIONS FROM NEW HEAVYDUTY MOTOR VEHICLES
Nitrogen Oxides
(NOx)
Particulate Matter
(PM)
Interioracceleration
0-35mph
Exterioracceleration
0-35mph
Time from 0-30 mph no greater
than 18 sec
1.5
Sustained speed on 2.5% grade no less
than40mph
1.5
Sustained speed on 10% grade no less
than 10mph
(7 pts.)
No greater than 83 decibels (dB(A))
Acceleration
Noise
No greater than 80 decibels (dB(A))
2.0
Performance
(5 pts.)
dB( A):
Points:
30
0.0
dB( A):
3.0
83
50
0.5
Points:
0.0
3.0
+
0
40
Gradea bility
FAIL
60
Overall Result
PASS
100
Maximum Aggregate Score
[FR Doc. 2015–14176 Filed 6–22–15; 8:45 am]
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80
0.5
Agencies
[Federal Register Volume 80, Number 120 (Tuesday, June 23, 2015)]
[Proposed Rules]
[Pages 36111-36161]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2015-14176]
[[Page 36111]]
Vol. 80
Tuesday,
No. 120
June 23, 2015
Part III
Department of Transportation
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Federal Transit Administration
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49 CFR Part 665
Bus Testing: Establishment of Performance Standards, a Bus Model
Scoring System, a Pass/Fail Standard and Other Program Updates;
Proposed Rule
Federal Register / Vol. 80 , No. 120 / Tuesday, June 23, 2015 /
Proposed Rules
[[Page 36112]]
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DEPARTMENT OF TRANSPORTATION
Federal Transit Administration
49 CFR Part 665
[Docket No. FTA-2015-0019]
RIN 2132-AB11
Bus Testing: Establishment of Performance Standards, a Bus Model
Scoring System, a Pass/Fail Standard and other Program Updates
AGENCY: Federal Transit Administration (FTA), DOT.
ACTION: Notice of proposed rulemaking (NPRM).
-----------------------------------------------------------------------
SUMMARY: The Federal Transit Administration (FTA) proposes to establish
a new pass/fail standard and new aggregated scoring system for buses
and modified vans (hereafter referred to as ``bus'' or ``buses'') that
are subject to FTA's bus testing program, as mandated by Section 20014
of the Moving Ahead for Progress in the 21st Century Act (MAP-21). The
proposed pass/fail standard and scoring system address the following
categories as required by MAP-21: structural integrity, safety,
maintainability, reliability, fuel economy, emissions, noise, and
performance. Once FTA issues a rule in final form, recipients will be
prohibited from using FTA financial assistance to procure new buses
that have not passed the test. FTA is also seeking comment on
establishing testing requirements and a scoring system for
remanufactured vehicles sold by third-party vendors and procured using
FTA funding, which FTA plans to address in a subsequent rulemaking
action. Finally, FTA is proposing to apply Buy America U.S. content
requirements to buses submitted for testing.
DATES: Comments on this proposed rule must be received on or before
August 24, 2015.
ADDRESSES: Please submit your comments (identified by the agency name
and DOT Docket ID Number FTA-2015-0019 or RIN 2132-AB11) by only one of
the following methods:
Electronic: Go to the Federal eRulemaking Portal at
www.regulations.gov and follow the online instructions for submitting
comments.
Mail: Docket Management Facility: U.S. Department of
Transportation, 1200 New Jersey Avenue SE., West Building Ground Floor,
Room W12-140, Washington, DC 20590-0001.
Hand Delivery or Courier: West Building Ground Floor, Room W12-140,
1200 New Jersey Avenue SE., between 9 a.m. and 5 p.m. ET, Monday
through Friday, except Federal holidays.
Fax: 202-493-2251.
Additional instructions: You must include the agency name (Federal
Transit Administration) and Docket number (FTA-2015-0019) for this
notice at the beginning of your comments. If you wish to receive
confirmation that FTA received your submission, please include a self-
addressed stamped postcard. Note that all comments received will be
posted without change to https://www.regulations.gov. Note that any
personal information provided will be available to internet users.
Privacy Act: You may review DOT's complete Privacy Act Statement in
the Federal Register published on April 11, 2000 (65 FR 19477) or you
may visit https://docketsinfo.dot.gov.
Docket Access: For internet access to the docket to read background
documents and comments received, go to https://www.regulations.gov.
Background documents and comments received may also be viewed at the
U.S. Department of Transportation Docket Operations, 1200 New Jersey
Ave. SE., West Building Ground Floor, Room W12-140, Washington, DC
20590, between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays.
FOR FURTHER INFORMATION CONTACT: For technical information, Gregory
Rymarz, Bus Testing Program Manager, Office of Research, Demonstration
and Innovation (TRI), (202) 366-6410, gregory.rymarz@dot.gov. For legal
information, Richard Wong, Office of the Chief Counsel (TCC), (202)
366-0675, richard.wong@dot.gov.
SUPPLEMENTARY INFORMATION:
Table of Contents
A. Executive Summary
B. Background
C. Performance Standards By Test Category
1. Structural Integrity
2. Safety
3. Maintainability
4. Reliability
5. Fuel Economy
6. Emissions
7. Noise
8. Performance
D. Bus Model Scoring System
1. Determination of Scores by Test Category
2. Calculation of The Aggregate Score
E. Pass/Fail Standard
1. Effective Date of Pass/Fail Requirements
2. Resolving The Failure To Meet A Performance Standard
3. Scoring of New Partial Tests
4. Scoring of Existing Bus Models
5. Re-Testing of Existing Bus Models To Raise the Aggregate
Score
F. Other Proposed Program Changes
1. Bus Payloading Procedures
2. Elimination of On-Road Fuel Economy Testing
3. Bus Passenger Load for Emissions Testing
4. Bus Testing Entrance Requirements
5. Scheduling of Testing
6. Test Requirements Review Milestone
7. Penalty for Unauthorized Maintenance and Modification
8. Testing of Remanufactured Buses
G. Section by Section Analysis
H. Regulatory Analyses and Notices
I. Proposed Rule Text
A. Executive Summary
Purpose
The purpose of this NPRM is to propose minimum performance
standards, a scoring system, and a pass/fail threshold for new model
transit buses procured with Federal Transit Administration (FTA)
financial assistance authorized under 49 U.S.C. Chapter 53. Once FTA
issues a rule in final form, FTA recipients will be prohibited from
using FTA financial assistance to procure new buses that have not
passed the test standard. The proposed standards and scoring system
address the following categories: structural integrity, safety,
maintainability, reliability, fuel economy, emissions, noise, and
performance. The NPRM proposes that buses will need to pass a minimum
performance standard in each of these categories in order to receive an
overall passing score and be eligible for purchase using FTA financial
assistance. The NPRM proposes that buses can achieve higher scores with
higher performance in each category. The NPRM proposes a numerical
scoring system based on a 100-point scale so that buyers can more
effectively compare vehicles.
The NPRM proposes to adopt many of the existing testing procedures
and standards used under the current bus testing program. However, the
NPRM proposes some changes including: (1) new inspections at bus check-
in to verify the bus configuration is within its weight capacity rating
at its rated passenger load and an inspection to determine if the major
components of the test bus match those identified in the Buy America
pre-audit report; (2) elimination of the on-road fuel economy testing
and substitute the fuel economy results obtained during the emissions
test; and (3) revision to the payloading procedure to recognize the
manufacturer's ``standee'' passenger rating. The proposed rule does not
add any new tests to the existing bus testing program--in fact, the
NPRM proposes to eliminate one test, the on-road fuel economy test, as
equivalent data could
[[Page 36113]]
be derived from the more accurate dynamometer testing.
Because FTA provides financial assistance to State and local
agencies operating public transportation systems, covering eighty
percent (80%) of a vehicle's capital cost, while the State or local
government provides a twenty percent (20%) matching share, there is a
strong incentive by FTA and local agencies to ensure that those funds
are used effectively and efficiently. As part of its stewardship of
those funds, Congress directed FTA in 1987 to establish a bus testing
program whereby new model buses would first be tested to ensure their
ability to withstand the rigors of regular transit service before FTA
funds would be spent on those vehicles. In the following years, FTA
accumulated comprehensive test data on the scores of buses that had
undergone testing, but the program did not assign a comparative ranking
to the vehicles. Further, because the program was intended to provide
information on a vehicle's performance and Congress did not authorize
FTA to use the test data to disqualify a vehicle from participating in
FTA-assisted procurements, FTA did not establish a pass/fail
performance baseline. Since that time, several tested buses did not
meet their expected service lives at the cost of millions of dollars to
transit agencies and significant inconvenience to transit riders. In
MAP-21, Congress directed FTA to establish a new pass/fail standard for
tested buses, including a weighted scoring system that would assist
transit bus buyers in selecting an appropriate vehicle. The proposed
rule would establish a new scoring system and a pass/fail standard for
buses tested under FTA's existing bus testing program, as well as make
other administrative changes.
Legal Authority
Section 20014 of the Moving Ahead for Progress in the 21st Century
Act (MAP-21) (Pub. L. 121-141), maintained the existing test categories
of maintainability, reliability, safety, performance, structural
integrity, fuel economy, emissions, and noise in 49 U.S.C. 5318(a).
Section 20014 also expanded 49 U.S.C. 5318(e) by adding three new
requirements on the use of Chapter 53 funding to acquire new bus
models. The first is that new bus models meet performance standards for
maintainability, reliability, performance (including braking
performance), structural integrity, fuel economy, emissions, and noise.
The second is that new bus models acquired with Chapter 53 funds meet
the minimum safety performance standards established pursuant to
paragraph 5329(b) Public Transportation Safety Program. The third is
that the new bus model satisfies an overall pass/fail standard based on
the weighted aggregate score derived from each of the existing test
categories (maintainability, reliability, safety, performance
(including braking performance), structural integrity, fuel economy,
emissions, and noise).).
This notice does not address the establishment of the minimum
safety performance standards for public transportation vehicles
required under 49 U.S.C. 5329(b)(2)(C), which will be addressed in a
subsequent rulemaking.
Summary of Key Provisions
The NPRM proposes to take the following actions, the first of which
is required by MAP-21 as part of the new ``pass/fail'' requirement and
the remainder of which are discretionary actions proposed by FTA to
strengthen the program:
Codify existing testing procedures and establish a minimum
performance standards and a pass/fail scoring system for new bus
models, with a minimum passing score of 60 points. A bus model could
receive up to an additional 40 points based on its performance above
the proposed minimum performance standard in particular test
categories. Buses would need to achieve at least a minimum score in
each category in order to pass the overall test and be eligible for
procurement using FTA financial assistances.
Establish check-in procedures, including FTA approval, for
new bus models proposed for testing.
Require transit vehicle manufacturers to submit
Disadvantaged Business Enterprise (DBE) goals to FTA.
Determine a new bus model's total passenger load based on
the manufacturer's maximum passenger rating, including accommodations
for standees.
Establish a simulated passenger weight of 150 lbs. for
seated and standing (standee) passengers, and a weight of 600 lbs. for
passengers who use wheelchairs.
Require test model buses to contain at least 60% domestic
components, by cost, consistent with FTA Buy America domestic content
requirements.
The replacement of the on-road fuel economy test with the
fuel economy testing already conducted during the emissions test on the
chassis dynamometer.
The NPRM also seeks comments on establishing testing procedures,
performance standards, and a scoring system for remanufactured vehicles
sold by third-party vendors and procured using FTA assistance, which
FTA plans to address in a subsequent rulemaking action.
Summary of Benefits and Costs
Table 1 below summarizes the potential benefits and costs of this
proposed rule over 10 years and using a 3 and 7 percent discount rate
that we were able to quantify. Quantified costs stem from shipping
buses to the testing facility, manufacturer testing fees, having repair
personnel for bus manufacturers available at the testing site, new
paperwork requirements, and increases to the resources needed to
operate the Bus Testing Program (which represents most of the
quantified costs). Unquantified costs include remedial actions to buses
that do not pass the proposed test (which may extend to all the buses
in a model represented by the tested bus) and potential improvements to
buses to obtain a higher testing score. However, given that 41 of 49
buses tested between January 2010 and February 2013 would have
satisfied the proposed performance standards without any design
changes, FTA believes that the proposed requirements would not drive
systemic changes to all transit bus models. Quantified benefits are
from a reduction in unscheduled maintenance costs.
TABLE 1--Discounted Cash Flow Analysis and Net Present Values
--------------------------------------------------------------------------------------------------------------------------------------------------------
Year Costs Benefits Net Cash Flow Discount Rate DCF @ 3% Discount Rate DCF @ 7%
--------------------------------------------------------------------------------------------------------------------------------------------------------
1....................................... 109,171 531,990 422,819 0.03 410,504 0.07 395,158
2....................................... 109,171 531,990 422,819 0.03 398,547 0.07 369,306
3....................................... 109,171 531,990 422,819 0.03 386,939 0.07 345,146
4....................................... 109,171 531,990 422,819 0.03 375,669 0.07 322,567
5....................................... 109,171 531,990 422,819 0.03 364,727 0.07 301,464
6....................................... 109,171 531,990 422,819 0.03 354,104 0.07 281,742
[[Page 36114]]
7....................................... 109,171 531,990 422,819 0.03 343,791 0.07 263,310
8....................................... 109,171 531,990 422,819 0.03 333,777 0.07 246,085
9....................................... 109,171 531,990 422,819 0.03 324,056 0.07 229,986
10...................................... 109,171 531,990 422,819 0.03 314,617 0.07 214,940
.............. .............. .............. NPV 3,606,732 NPV 2,969,704
--------------------------------------------------------------------------------------------------------------------------------------------------------
B. Background
FTA's grant programs, including those at 49 U.S.C. 5307, 5310, 5311
and 5339, assist transit agencies with procuring buses. The Federal
transit program allows FTA to provide 80% funding for each bus. In
2013, for example FTA funds assisted in the procurement of 8934 new
vehicles, of which approximately 5600 buses and modified vans were
covered under the existing testing program. Historically, Section 317
of the Surface Transportation and Uniform Relocation Assistance Act of
1987 (STURAA, Pub. Law 100-17) provided that no funds appropriated or
made available under the Urban Mass Transportation Act of 1964, as
amended, were to be obligated or expended for the acquisition of a new
model bus after September 30, 1989, unless a bus of such model had been
tested to ensure that the vehicle ``will be able to withstand the
rigors of transit service'' (H. Rept. 100-27, p. 230). In subsection
317(b), Congress mandated seven specific test categories--
maintainability, reliability, safety, performance, structural
integrity, fuel economy, and noise--augmenting those tests with the
addition of braking performance and emissions testing through section
6021 of the Intermodal Surface Transportation Efficiency Act of 1991
(Pub. L. 102-240). These requirements were subsequently codified at 49
U.S.C. 5318.
FTA issued its initial NPRM in May 1989 (54 FR 22716, May 25, 1989)
and an interim Final Rule three months later (54 FR 35158, August 23,
1989), establishing a bus testing program that submitted vehicles to
seven statutorily-mandated tests resulting in a test report and
requiring transit bus manufacturers to submit that completed test
report to transit agencies before FTA funds could be expended to
purchase those vehicles. Although Congress did not authorize FTA to
withhold financial assistance for a vehicle based on the data contained
in a test report, FTA expected that the test report would provide
accurate and reliable bus performance information to transit
authorities that could be used in their purchasing and operational
decisions.
Buses procured with FTA assistance are assigned a service life
requirement that the recipient must keep the bus in active service for
the specified period of time or mileage, whichever occurs first. FTA
has five service life categories defined in the current Bus Testing
Rule and in our capital program guidance publications:
(1) Large-size, heavy-duty transit buses (approximately 35'-40' in
length, as well as articulated buses) with a minimum service life of 12
years or 500,000 miles;
(2) Medium-size, heavy-duty transit buses (approximately 30' in
length) with a minimum service life of ten years or 350,000 miles;
(3) Medium-size, medium duty transit buses (approximately 30' in
length) with a minimum service life of seven years or 200,000 miles;
(4) Medium-size, light duty transit buses (approximately 25'-35' in
length) with a minimum service life of five years or 150,000 miles; and
(5) Other light duty vehicles such as small buses and regular and
specialized vans with a minimum service life of four years or 100,000
miles.
This system successfully remained in place for over twenty years.
During the intervening period, however, a handful of bus models that
had documented problems in their test reports were able to enter
transit service, most notably, a fleet of 226 articulated buses that
one of the Nation's largest transit agencies ordered in 2001. After
paying $87.7M of the $102.1M contract, the transit agency stopped
payments in 2005 due to unresolved problems concerning the suspension
systems and structural cracks around the articulation joint, near the
axles, and in the rear door header, triggering years of litigation. In
addition, in 2009, the transit agency abruptly pulled all of these
models from service for safety concerns following a structural failure
related to the articulation joint, resulting in lengthier and more
crowded commutes for thousands of transit riders. In May 2012, a local
court ruled that the transit agency could sell the buses for scrap
metal, a move that generated only $1.2M for vehicles that had served
barely half of their FTA-funded service lives.
The 2012 Moving Ahead for Progress in the 21st Century Act (MAP-21)
amended section 5318 by adding new requirements to subsection 5318(e),
Acquiring New Bus Models, including a bus model scoring system and a
pass/fail standard based on the weighted aggregate score for each of
the existing performance standards (maintainability, reliability,
performance (including braking performance), structural integrity, fuel
economy, emissions, and noise).
MAP-21 also amended 5318(e) to require that new bus models meet the
minimum safety performance standards to be established by the Secretary
of Transportation pursuant to 49 U.S.C. 5329(b). FTA began the process
to establish these performance standards with the issuance of its
Advance Notice of Proposed Rulemaking on Safety and Transit Asset
Management,\1\ but FTA has not completed this rulemaking. FTA will
amend part 665 to establish those standards in a subsequent rulemaking.
It is premature at this time for FTA to determine whether the existing
safety tests will be incorporated into the new safety performance
standards.
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\1\ 78 FR 61251 (Oct. 3, 2013).
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The primary purpose of this NPRM is to seek comment on FTA's
proposed bus minimum performance standards, bus model scoring system
and pass/fail standard. In developing the proposals contained in this
NPRM, FTA engaged in extensive discussions with transit industry
stakeholders through the use of public webinars, teleconferences, and
presentations at industry conferences. On March 28, 2013, FTA outlined
the new statutory mandate in a public webinar held in conjunction with
the Bus Testing Program Steering Committee meeting organized by the
Larson Transportation Institute (LTI) of the Penn State University, the
operator of the Bus Testing facility. On May 7, 2013, FTA presented its
proposals at the Bus and Paratransit Conference organized by the
American Public Transportation Association (APTA), and again in a
public webinar on May 28,
[[Page 36115]]
2013, seeking comments on the proposed performance criteria, Bus Test
Scoring System, and pass/fail Standard. In addition, LTI held a series
of teleconferences in June 2013 with bus manufacturers to further
address and refine the proposed performance standards, results scoring
system and the pass/fail threshold. On September 26 and 27, 2013, FTA
held two final public webinars to update stakeholders on the proposed
performance standards, results scoring system and the pass/fail
threshold and to solicit additional comments. Stakeholder contributions
are reflected in the aggregate scoring system and pass/fail criteria
contained in this NPRM. Participants in these public outreach efforts
included transit vehicle manufacturers, component suppliers, public
transit agencies, State departments of transportation, and FTA and Bus
Testing Facility personnel.
In addition to implementing statutory mandates, FTA is proposing
other administrative changes that would adjust the passenger payloading
process to better reflect industry practice and ensure that buses
tested at the facility comply with FTA Civil Rights and Buy America
requirements regarding disadvantaged business enterprises and domestic
content, respectively. FTA seeks comments on all of the proposals in
this NPRM. In addition, FTA is seeking comment on establishing a bus
testing requirement and scoring system for remanufactured buses sold by
third parties and procured using FTA funds, which will be addressed in
a subsequent rulemaking action.
C. Performance Standards by Test Category
In the current program, a standardized series of tests are
conducted on new bus models and the results are published in a report
for recipients to use for informing their procurement decisions.\2\
There are no performance requirements that must be satisfied. The only
``requirement'' is that a new bus model have completed all of the tests
required and that the test report has been published and received by
the recipient prior to the disbursement of the FTA assistance for the
bus procurement.
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\2\ https://www.altoonabustest.com/bus-tests.htm
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In formulating the proposed performance standards for the testing
categories, FTA examined the test outcomes the testing center, located
at the Larson Transportation Institute at Pennsylvania State
University, currently reports for each test category to determine which
of those were of such significance as to be considered ``standards''. A
``performance standard'' is defined as a transit bus characteristic
that, if not met at the minimum level, would singularly indicate a bus
model was at a high risk of not being able to provide adequate transit
service throughout its required service life. Due to national
variations in the types of bus transit service, climate, bus route
characteristics, and ridership preferences driving the recipient's need
for continued bus specification flexibility, FTA's goal for the
proposed performance standards was to identify a minimum set of
requirements currently measured and reported by the Bus Testing Program
that, once satisfied, enabled all FTA recipients to obtain transit
buses that operate safely on bus routes with adequate automotive
performance, with the ability to reliably withstand the rigors of
transit service over its required service life and to do so without
excessive operating costs and excessive negative impact to the
environment. To achieve this goal, FTA reviewed existing documented bus
performance standards, such the APTA Standard Bus Procurement
Guidelines and current Federal regulations with applicability to the
current test categories. For test categories where no external
performance standards already exist, FTA formulated proposed standards
based on the demonstrated test performance of bus models that proved to
be unsuitable in actual service. FTA incorporated external performance
standards and formulated new performance standards that applied equally
to all bus models. FTA requests comments on the appropriateness of
applying all the proposed standards equally to all bus models, and any
alternatives that may produce more useful testing outcomes.
To guide the development of the criteria for the proposed
standards, FTA analyzed the results from 49 bus testing reports
published from January 2010 through February 2013 in addition to the
results from specific bus models tested prior to that three-year window
that did not meet their expected service life once placed into actual
service. The compiled data set from past tests was used as the primary
source for setting the proposed performance criterion values.\3\ The
proposed criteria in each of the five industry sourced performance
standards (i.e., interior noise, exterior noise, acceleration,
gradeability on a 2.5% grade and on a 10% grade) were also compared to
the demonstrated test results to verify the validity of each industry
standard. In one case, in the Performance test category, the industry
standard for the sustained speed on a 10% grade has never been met by
any 60-foot bus model. As a result, FTA is proposing a lower
performance level as the standard based on the fact that a higher
performance level, while technically feasible, was not historically
required by the procuring agencies when procuring non-standard vehicles
such as a 60-foot articulated bus.
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\3\ The test results plots used for the setting of performance
criteria and standards are available in the docket for this
rulemaking.
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C.1. Structural Integrity
The useful life of a transit bus is ultimately determined by the
life of the vehicle structure. The reason being that the structure is
the backbone to which all other vehicle subsystems and components are
attached.\4\ The structural integrity test category examines a bus
model's response to a range of structural stressors. Under the existing
bus testing program, the structural integrity test category is
comprised of seven sub-test categories: Shakedown, Distortion, Static
Towing, Dynamic Towing, Jacking, Hoisting, and Structural Durability.
Each sub-test category has one or more proposed performance standards.
In total, these tests simulate how a bus responds to a variety of
events that are expected to occur during the service life of a typical
transit bus. No changes to the current structural integrity test
procedures are being proposed. The results from the existing test
procedures will be used to assess compliance with the proposed
structural integrity performance standards. The agency requests
comments on these specific tests, as well as whether there are any
other tests the agency should include as part of the structural
integrity performance standard. To the extent possible, please provide
data, studies, or other similar information to support your comments.
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\4\ U.S. Department of Transportation, Federal Transit
Administration, Useful Life of Transit Buses and Vans, Booz Allen
Hamilton, Inc. Report Number FTA VA-26-7229-07.1, April 2007.
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C.1.1. Shakedown Test
The Shakedown Test currently requires loading and unloading a bus
up to three times with 2.5 times its gross passenger load and measuring
the amount of resulting permanent bus frame/body deflection (i.e.,
flexing under load and not returning to its original shape) that occurs
after each load cycle.\5\ The purpose of the test is to verify an
adequate factor of safety for structural strength. The first load cycle
is intended to settle out the structure. After the second loading, the
resulting bending of the structure is measured,
[[Page 36116]]
and if none of the measurements exceed 0.005 inch, the test is
finished. If any of the measured bending exceeds 0.005 inch after the
second load cycle, a third load cycle is conducted and the deflections
are measured again. The resulting permanent bending is measured, and if
none exceed an additional 0.006 inch, the test is complete.
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\5\ https://146.186.225.57/bus_tests_pdfs/5-1.shakedown.pdf
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FTA proposes that a tested bus model would meet the Shakedown Test
performance standard if the resulting permanent deflection is 0.006
inch (0.005 inch plus 0.001 inch for measurement uncertainty) or less
after a third loading cycle as measured according to the current test
procedure. Vehicles with deflections in excess of 0.006 would receive a
failing score in this category, resulting in an overall failing score.
The compiled results for the Shakedown Test revealed that most buses
were within this limit after the second load cycle, and all buses were
within 0.005 inch or less after the third loading cycle.
Overall, there was a minimal amount of comments received during the
outreach sessions regarding the proposed Shakedown performance
standard. FTA received a written comment from one bus manufacturer
indicating that there is no specific reason for the standard being set
at 0.005 inch when 0.100 inch should provide a
sufficient limit. FTA chose not to adopt this suggestion as the
proposed standard because 0.005 inch, which was taken from the First
Article Inspection Test of the American Public Transportation
Association's Bus Procurement Guidelines, has been used as the
threshold for many years and all previously test buses were capable of
meeting this requirement. FTA lacks information regarding the benefits
and costs of its proposed standard and the benefits and costs of the
suggested 0.100 inch Shakedown test standard. FTA requests
comment on the benefits and costs of its proposed shakedown testing
procedure and standard, the commenter's suggestion to use 0.100 as the performance standard or other alternatives.
C.1.2. Distortion Test
The objective of the existing Distortion Test is to observe the
operation of various subsystems when the bus is placed in a
longitudinal twist (simulating operation over a 6-inch tall curb or
through a 6-inch deep pothole) and subjected to a water spray mechanism
simulating rain and traffic spray.\6\ FTA proposes that a tested bus
model would meet the Distortion Test performance standard if all of the
passenger doors and emergency exits, while under every longitudinal
twist test condition, operate and fully open in the same manner as they
do with the bus on a level surface. FTA is not aware of problems in its
recipient bus fleets related to bus body distortion performance and
concludes that bus models that are capable of maintaining normal
operation of the doors and windows while under the distortion loadings
under this test are capable of providing adequate distortion
performance when in service. Bus testing results for distortion shows
no issues with test vehicles meeting this proposed standard. During the
outreach efforts, bus manufacturers, transit agencies and others
involved in the transit industry concurred with this performance
standard as sufficient to demonstrate that the bus structure would not
deform to the point of preventing the safe egress of the vehicle under
this level of static loading. FTA requests comments on the benefits and
costs of its proposed distortion testing procedure and standard, as
well as on alternatives.
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\6\ https://146.186.225.57/bus_tests_pdfs/5-2.distortion.pdf
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C.1.3. Static Towing Test
The objective of the Static Towing Test is to determine the
strength characteristics of the bus towing fixtures.\7\ Having towing
fixtures on the bus is essential for recovering buses that have gone
off of the roadway and are immobilized. Without towing fixtures on the
bus, vehicle recovery personnel would need to improvise a means of
adequate mechanical connection to lift or pull the bus onto the road
surface. This improvising can be dangerous to the recovery personnel
and also can result in physical damage to the bus when a winch cable
contacts the exterior bus in areas incapable of supporting those loads.
Having towing provisions of adequate strength is also essential for the
safe and effective recovery of immobilized buses.
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\7\ https://146.186.225.57/bus_tests_pdfs/5-3.statictow.pdf
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FTA proposes that a tested bus model would meet the Static Towing
Test performance standard if no failure of the towing fixtures and
connecting structure occurs at pulling loads up to 120 percent of the
bus curb weight. Failure is defined as any visible permanent
deformation, yielding, or bending of the provision or other structural
component. Cracks in welds will constitute test failure. This proposed
requirement is consistent with section TS 25 of the APTA Standard Bus
Procurement Guidelines and is consistent with how the test has been
conducted since the inception of the Bus Testing Program.\8\ Under the
current test procedure, a load equal to 120 percent of the bus curb
weight is applied to the towing provisions using a hydraulic cylinder
and a load distribution yoke. The load is applied to both the front and
rear, if applicable, towing fixtures at an angle of 20 degrees with the
longitudinal axis of the bus, first to one side then the other in the
horizontal plane, and then upward and downward in the vertical plane.
Any permanent deformation or damage to the tow eyes or adjoining
structure is recorded.
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\8\ ``Standard Bus Procurement Guidelines RFP'', American Public
Transportation Association, https://www.apta.com/resources/standards/Documents/APTA%20Bus%20Procurement%20Guidelines.docx.
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FTA believes that the current static towing test has served the
industry adequately as we are aware of no in-service problems with the
towing fixtures of buses that meet the requirement. FTA also believes
that the current test is not burdensome as it is scaled according to
the curb weight of the bus and the vast majority of buses have
historically satisfied this requirement. All the buses in the data
analysis used for this rulemaking satisfied the current test. During
the outreach sessions, FTA received no specific comments regarding the
proposed static towing performance standard. FTA seeks comment on the
benefits and costs of its proposed static towing testing procedure and
standard, and alternatives.
C.1.4. Dynamic Towing Test
The objective of this test is to functionally verify that the bus
is towable with a heavy-duty commercial vehicle wrecker when following
the manufacturer's instructions and using the manufacturer supplied
towing interfaces (if any).\9\ The test represents the situation where
a bus is positioned on a roadway or similar surface but is not
operational and must be towed to the maintenance facility. The recovery
vehicle (wrecker) is maneuvered into place so the lifting apparatus
(``stinger'') goes under the front of the bus and interfaces with front
and rear treads of the front tires allowing the front of the bus to be
lifted from the road surface. The bus is towed for 5 miles, decoupled
from the tow vehicle and inspected for
[[Page 36117]]
any damage or loss of normal bus functions. FTA proposes that a tested
bus model would meet the Dynamic Towing Test performance standard if a
proper connection was made between the heavy-duty wrecker and the test
bus and no damage occurred to the bus while being towed.
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\9\ https://146.186.225.57/bus_tests_pdfs/5-4.dynamictow.pdf
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While the proposed standard is not necessarily rigorous, as all
buses in the data analysis were dynamically towable, it is very
important that the bus is towable according to the manufacturer's
instructions, that it is interoperable with common commercial vehicle
recovery vehicles, and that no damage to the bus in is incurred during
the dynamic towing exercise. During the outreach sessions, FTA received
no comments regarding this proposed performance standard. However, FTA
seeks comment on the benefits and costs of the proposed dynamic towing
testing procedure and standard, and alternatives.
C.1.5. Hydraulic Jacking Test
The objective of this test is to assess the feasibility of
hydraulically hoisting the bus with a portable hydraulic jack to a
height sufficient to replace a deflated tire.\10\ FTA proposes that the
bus model would meet the Hydraulic Jacking Test performance standard if
the bus can be safely raised and lowered using a portable jack, at each
wheel position, to successfully replace a deflated tire without any
permanent frame or body damage to the bus. This proposed standard is
based on historic bus testing procedure and results for the jacking
subtest. The proposed standard is also consistent with section TS 26 in
the APTA Standard Bus Procurement Guidelines. During the outreach
sessions, FTA received no comments regarding this proposed performance
standard. However, FTA seeks comment on its proposed standard in this
NPRM.
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\10\ https://146.186.225.57/bus_tests_pdfs/5-5.jacking.pdf.
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C.1.6. Hoisting Test
The objective of this test is to assess for possible damage or
deformation caused by the jack stands on the jacking pads.\11\ FTA
proposes that a tested bus model would meet the Hoisting Test
performance standard if the bus can be hoisted and placed on jack
stands without significant resulting permanent frame or body damage to
the bus frame or bus body and that it is stable while on the jack
stands. Up to 0.25 inch of plastic deformation of the frame structure
directly at the point of jack contact will be allowed. Bulging or
cracking anywhere on the frame or body structure while supported by the
jack will constitute a failure. This proposed standard is based on the
elemental need to be able to safely hoist a bus to enable the effective
maintenance of the bus. The proposed standard is consistent with
historic bus testing procedure and results for the hoisting subtest and
is consistent with section TS 27 in the APTA Standard Bus Procurement
Guidelines. FTA is not aware of any in-service hoisting issues with
buses that have been tested and have met the proposed standard. There
were no comments regarding this proposed standard during the industry
outreach sessions. However, FTA seeks comments on the benefits and
costs of its proposal, and alternatives.
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\11\ https://146.186.225.57/bus_tests_pdfs/5-6.hoisting.pdf.
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C.1.7. Structural Durability Test
The objective of this test is to perform an accelerated durability
test that simulates the cumulative road shock and vibration a transit
bus experiences over 25 percent of its rated service life distance in
miles.\12\ The current Bus Testing Rule outlines five bus service life
categories: four years or 100,000 miles; five years or 150,000 miles;
seven years or 200,000 miles; ten years or 350,000 miles; and twelve
years or 500,000 miles. The bus manufacturer specifies the service life
category for the bus model submitted for testing. Once successfully
tested, that bus model is eligible for bus procurements of the same
service life length or less. FTA is not proposing any changes to these
service life categories. The Useful Life of Transit Buses and Vans
report from 2007 compared the actual bus retirement ages of buses in
the various service life categories and found that the buses were being
kept in service beyond their minimum service requirements. The results
are shown in Table 3.
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\12\ https://146.186.225.57/bus_tests_pdfs/5-7.durability.pdf
Table 3--Average Bus Retirement Ages \13\
----------------------------------------------------------------------------------------------------------------
Share of active vehicles that
are:
Average -------------------------------
Vehicle category/minimum retirement age retirement age One or more Three or more
(Years) years past the years past the
retirement retirement
minimum minimum
----------------------------------------------------------------------------------------------------------------
12-Year Bus..................................................... 15.1 19% 9%
10-Year Bus..................................................... * 7% 4%
7-Year Bus...................................................... 8.2 12% 3%
5-Year Bus/Van *................................................ 5.9 23% 5%
4-Year Van...................................................... 5.6 29% 10%
----------------------------------------------------------------------------------------------------------------
* Average retirement age estimates for this vehicle category is not available.
FTA proposes a Structural Durability Test performance standard
requiring that, at the completion of the Structural Durability Test,
there are no ``uncorrected'' failures in the bus frame, body structure,
and the propulsion system. An uncorrected failure is a failure that was
detected during the test that has not been successfully eliminated
through a design, manufacturing process, or quality control improvement
and has been successfully validated with sufficient durability testing.
Structural durability validation of powertrain failures is defined as
1.5 times the durability test distance from the accumulated test
distance at the first occurrence of the failure, but no greater than an
additional 100 percent of the original durability test length. FTA will
bear 80 percent of the cost associated with one additional durability
validation test if FTA believes that the proposed modification has
merit and will pass the test on a subsequent attempt. Durability
validation of frame and body structure
[[Page 36118]]
failures will require that the durability test is started over from the
beginning after the application of the design or production process
modification.
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\13\ U.S. Department of Transportation, Federal Transit
Administration, Useful Life of Transit Buses and Vans, Booz Allen
Hamilton, Inc. Report Number FTA VA-26-7229-07.1, April 2007.
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FTA strongly believes that a bus should not develop any significant
failures or defects in the frame or body structure over the course of
structural durability testing (the first 25 percent of its rated
service life). There are several reasons for this belief:
(1) Structural cracks, structural bending, and structural failures
that impede safe operation of the vehicle, delamination, and other
material deteriorations could continue to propagate with continued
shock and vibration input and other environmental exposure throughout
the bus life.
(2) Cracks in structural elements may indicate that the bus design,
materials, and/or manufacturing techniques are inadequate for transit
service. With the proposed change in the bus payloading procedures
contained in this notice, buses would no longer be tested in an
``overloaded'' condition beyond their Gross Vehicle Weight Rating
(GVWR) or Gross Axle Weight Rating (GAWR) and, as a result, cracks in
the frame or body would not be attributed to overloading.
(3) Repairs of structural and body cracks, deformation, or
delamination may require specialized skills and tools that are beyond
the capability of a common transit bus maintenance facility. Repairs of
this nature can be expensive and outside the scope of the typical
maintenance budget and can remove a bus from service for extended
periods.
The proposed structural durability performance standard includes
the chassis frame, the bus body structure, and all external and
internal load-bearing elements that are either welded or adhesively
attached to the frame and/or body structure. Major chassis or body
structures that are primarily assembled using fasteners such as screws,
bolts or rivets are also included in this performance standard.
FTA also strongly believes that a bus should not exhibit any
propulsion system failures during the first 25 percent of its rated
service life. Durability failures of the propulsion system are
expensive to repair and cause disruptions in service. Failures of the
bus powertrain revealed during the durability test will likely occur in
actual transit service and may lead to more serious recurring problems
later in its service life. Buses with systemic powertrain problems are
often retired early due to their financial and operational liability to
the operating transit agency. The proposed propulsion system durability
performance standard includes but is not necessarily limited to all
components of the energy/fuel storage, delivery, and management
systems; engine or drive motor and related controller and management
systems; power transmission systems (transmission, driveshaft(s), and
drive axle(s)); and cooling systems. Certain essential proprietary off-
board equipment required to operate advanced-technology buses may also
be considered to be part of the propulsion system.
In setting the proposed durability performance standard, FTA
desires to limit costs and risks. If FTA were to propose a more
stringent standard, the length of the durability test would increase,
which means that the costs of the testing program would also increase,
and the cost of buses may increase as well and for no certain benefit.
On the other hand, a less stringent testing standard that allows one or
more uncorrected failures, or a less stringent testing procedure, would
expose FTA and its recipients to greater risk. The existence of even
one major uncorrected failure mode in the bus frame, body structure, or
powertrain is enough to cause a bus to fail to meet its service life
requirements. We note that some vehicles that would not have passed the
proposed durability standard during testing have experienced problems
once placed into transit service and have had difficulty meeting their
specified service life, requiring more maintenance than is typical.
FTA believes that the proposed performance standards for durability
are necessary and achievable. Overall, our analyses of the 49 recent
tests indicate that there are examples of bus types and sizes of each
group that have proven capable of satisfying the proposed performance
standards. The analysis further indicated that six bus models
experienced either structural failures or powertrain failures. Of those
six, FTA believes that three would have needed additional durability
testing after the design changes were applied. FTA, though, does not
have information concerning whether subsequent production buses were
changed as a result of the testing and requests comment on whether any
of the 6 models that failed were modified prior to delivery to transit
agencies.
FTA received comments regarding durability testing and the
associated performance standards that are assessed from these test
results (Durability, Reliability, and Maintainability). One commenter
recommended that FTA provide the same 80 percent cost match for the
test fees associated with additional durability testing. FTA is willing
to provide the 80 percent cost match for any necessary additional
durability testing. The commenter also requested that FTA commit to
discussing the path forward for resolving a durability failure with the
bus manufacturer within three business days. Another commenter
highlighted the increased level of risk to a bus manufacturer of
introducing new components and subsystems and new technology in general
that the proposed standards for Durability, Reliability, and
Maintainability create. FTA agrees that once a set of standards become
effective, the risk to bus manufacturers, component suppliers, and
technology developers may increase and that this is appropriate. The
Bus Testing Program is the point-of-entry to the FTA bus capital
program where bus models can be procured with FTA funding once testing
is completed. Entities may use non-FTA funds to procure buses that have
not completed and passed the testing program, but they do so at their
own risk.
To encourage innovation, FTA has a prototype waiver policy
available for the introduction of new bus technologies.\14\ This
waiver, if awarded, allows for up to five buses to be procured without
the requirement for testing. FTA seeks comments regarding whether a new
policy for the management of the risk associated with introducing new
bus components and technologies to the new production models is needed
once the final durability performance standards become effective. FTA
is interested in suggestions regarding a graduated service life
requirement and other strategies for sharing technological risk within
the bus capital program.
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\14\ https://www.fta.dot.gov/12351_8875.html
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FTA seeks additional comments regarding the proposed Durability
performance standards. FTA seeks comments on the benefits and costs of
its proposed durability testing procedure and standard, and
alternatives. Do commenters have information to determine the extent to
which the proposed testing process reasonably simulates real-life use
of buses? Does the current and proposed testing process result in
manufactures using parts that are more or less durable than needed?
C.2. Safety
Currently, only a lane change stability test is performed in the
Safety test category. However, since the objective of this test
category is to document the safety performance of the test bus, FTA
proposes to move the braking performance tests into the Safety test
[[Page 36119]]
category. Additionally, FTA proposes to address safety related bus
failures identified during any of the tests in the Safety test
category. Currently, the significant safety hazards are addressed in
the Reliability test category. FTA believes that these tests should be
included in the Safety test category because that while braking
performance can be considered a bus performance issue and the existence
of safety hazards can be considered for their Reliability impact, they
are first and foremost related to safety. Table 4 outlines the current
and proposed test categories for these tests.
TABLE 4--Current and Proposed Safety Sub-Test Categories
------------------------------------------------------------------------
Current test Proposed test
Subtest category category
------------------------------------------------------------------------
Class 1 (safety hazards) Reliability....... Safety
Reliability Failures.
Stability....................... Safety............ Safety
Braking: Performance....... Safety
Stopping Distance...........
Split Coefficient Surface...
Parking Brake...............
------------------------------------------------------------------------
Inserting them in the Safety test category will provide our
recipients a greater holistic view of the safety of the bus. FTA seeks
comments about moving the braking test result from the Performance test
category and the Class 1 test results from the Reliability test
category into the Safety test category. The proposed performance
standards for the Safety test category are based on tests currently
conducted and reported under the Performance and the Reliability test
categories. No new tests are being proposed for the Safety test
category in this notice. FTA notes that these tests are not intended to
fulfill the mandate found in 49 U.S.C. 5329(b)(2)(C) that the agency
promulgate minimum safety performance standards for transit vehicles.
Once those standards are finalized via a separate rulemaking action,
per section 5318(e)(1)(B)(ii), transit agencies will only be able to
purchase vehicles using FTA funds that meet those standards. However,
meeting those standards will not be included in the ``pass/fail'' score
discussed in this rulemaking. Bus Testing Rule will be revised
accordingly in order to accommodate the standards promulgated under 49
U.S.C. 5329(b)(2)(C). FTA proposes a total of five performance
standards for the Safety test category.
C.2.1. Hazards
The first Safety performance standard titled ``Hazards'' addresses
hazardous bus performance failures to include those failures that, when
they occur, could result in a loss of vehicle control; serious injury
to the driver, passengers, pedestrians, and/or other motorists; and/or
property damage or loss due to collision or fire. The performance
standard establishes that at the completion of testing there are no
uncorrected Class 1 reliability failure modes remaining. Examples of
Class 1 reliability failures include a loss of braking capability, a
loss of power steering assist or all steering control, an unsecure
windshield or side window failure, the failure of a passenger seat or
seat mount, a fuel or other flammable fluid or gaseous substance leak,
exposed or frayed electrical conductors, electrical short circuits,
mechanical failures of energy storage system components and their
mounting structures, and any instance of fire. Similar to the
Durability test and Reliability test performance standards, an
uncorrected failure mode is a failure that occurred during the test
that has not been successfully eliminated through a design,
manufacturing process, or quality control improvement that has been
successfully validated through further testing. Validation of the
corrected failure mode requires repeating all tests where the failure
mode occurred. For Class 1 failure modes that occur during durability
testing and were not classified as durability failures, sufficient
validation is defined as 1.5 times the durability test length from the
accumulated test length at the first occurrence of the failure mode,
but no greater than an additional 100 percent of the original
durability test length. This proposed standard is based on historic bus
testing results for durability and reliability that have shown that
most test vehicles have no issues meeting this proposed standard. FTA
seeks comments on the benefits and costs of the proposed hazards
testing procedure and standard, and alternatives.
C.2.2. Stability
The second proposed safety performance standard addresses the
dynamic stability of the bus. The Bus Testing Program has used a
double-lane change test procedure to assess the stability of buses.
This obstacle avoidance maneuver procedure simultaneously challenges
the roll stability, yaw stability, steering rate, the operator's
workstation design, and the outward visibility of the bus.\15\ The lane
change maneuvers start at a speed of 20 miles per hour (mph) and
continue up to a potential maximum of 45 mph. For each test speed, a
bus must remain within the designated lane change test course and not
experience any wheel liftoff from the road surface for the test run to
be considered successful. For the Stability performance standard, FTA
proposes that all buses must successfully negotiate the current lane
change test course at a speed of at least 45 mph without lifting a
wheel off the ground, striking any of the cones, or exceeding the
boundaries of the test lane. This proposed standard reflects the
current definition of success for the stability test and no current bus
models have failed this requirement. FTA believes the proposed standard
is appropriate as it tests the buses within the upper end of their
operating speed spectrum. FTA is not aware of in service instability
issues with buses that have satisfied this standard thereby providing
an impetus for proposing a more stringent standard. FTA is not aware of
reasons to propose a lower standard either.
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\15\ https://146.186.225.57/bus_tests_pdfs/3.safety.pdf
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FTA is aware of other test methodologies that examine the dynamic
stability characteristics of medium and heavy vehicles. The single-lane
change and the slalom course are operational-style tests that use the
speed through the test course as the primary performance metric like
the current double-lane change test. FTA feels that the double-lane
change test is more appropriate as buses most often need to return to
lane of travel they were operating within just before the obstacle
avoidance maneuver and is therefore more operationally relevant.
Similar to the double-lane change, the slalom maneuver alternates the
dynamic lateral loading of the bus during the maneuver but the lack of
a one lane width of lateral offset during the maneuver makes the test
less representative of real-world conditions. FTA is aware of
engineering tests that can be used to characterize specific bus
stability parameters. The constant radius turn test is used to
determine a vehicle's maximum lateral acceleration potential and its
inherent propensity for understeering or oversteering behavior
throughout its range of lateral acceleration. The ``fishhook'' and
``sine-with-dwell'' maneuvers can be used to induce vehicle instability
in a vehicle and then assess the ability of the stability control
system to manage the
[[Page 36120]]
response of the test vehicle. While these types of tests can provide
significant insight into vehicle behavior they are not necessarily
operationally relevant to transit bus consumers. Additionally, in order
to execute these maneuvers, the use of vehicle safety outriggers,
additional instrumentation, and potentially greater expanses of
pavement surface are required which increases the cost and time
required to conduct the tests. FTA has not analyzed the benefits and
costs of these alternative testing procedures due to insufficient data,
but FTA believes that the double-lane change test remains the best
option for the needs of the Bus Testing Program. FTA received no
specific comments regarding the proposed Stability performance standard
during the industry outreach events.
FTA also acknowledges the National Highway Traffic Safety
Administration's (NHTSA's) proposed rule to require electronic
stability control on large buses under the proposed Federal Motor
Vehicle Safety Standard (FMVSS) 136.\16\ Under this proposed rule, all
buses over 26,000 lbs gross vehicle weight rating (GVWR) would be
required to have an electronic stability control system (ESC) with
specific capabilities and a demonstrated ability to control the bus's
stability within specified limits during a defined test maneuver that
challenges the stability of the bus, forcing the ESC system to respond.
The proposed requirements of FMVSS 136 do not apply to ``urban''
transit buses. Overall, if the requirements included in the proposal
are finalized it is expected that some of the buses tested in this
program will have an ESC system and some will not. FTA considered two
different options for harmonizing the Bus Testing Stability performance
standard with that of FMVSS 136.
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\16\ ``Federal Motor Vehicle Safety Standards; Electronic
Stability Control Systems for Heavy Vehicles'', Notice of Proposed
Rulemaking, National Highway Traffic Safety Administration, May 23,
2012, https://www.federalregister.gov/articles/2012/05/23/2012-12212/federal-motor-vehicle-safety-standards-electronic-stability-control-systems-for-heavy-vehicles
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The first option considered was replacing the current Stability
test with the proposed FMVSS 136 tests and performance requirements for
all buses. This option was rejected for several reasons.
1. For buses so equipped, ESC will ensure that they are stable. Our
current stability test demonstrates whether a bus can safely execute a
double lane change without reducing velocity. Without a minimum speed
requirement that ensures a minimum level of agility, like that proposed
for the double-lance change test, it would be possible for ill-handling
buses to pass through the Bus Testing Program and enter transit
service.
2. The estimated cost of executing the proposed 136 test is 5 times
greater ($15,000 vs. $3,000) than the cost of the current Bus Testing
program stability test. This new test would impact the program budget
forcing FTA to reduce testing in other areas.
3. For buses without ESC, the test results would not be
operationally meaningful. This reduces the value of the information to
the transit industry.
Another option is test and apply the proposed Stability performance
standard only to those bus models that do not fall under the scope of
the proposed FMVSS 136 (urban transit buses and buses less than 26,000
lbs). Buses that are subject to FMVSS 136 and are certified as
compliant by their manufacturer would be given an automatic pass for
``Stability''. While this option is more practical for the test
program, as it eliminates the need to conduct the FMVSS 136 tests, it
still could allow a poor handling bus through the testing program. The
proposed FMVSS 136 standard affects two types of buses that are used by
transit; the over-the-road motorcoach, and the large Class 7 cutaway
chassis buses. While it is unlikely that a motorcoach will be placed
into regular fixed route transit service where a bus's agility is more
important, some Class 7 cutaway buses are used for fixed route service.
Past Stability test results indicate that all bus models are
capable of safely executing the double-lane-change test at 45 mph. As a
result, FTA believes that probability of an ESC system intervening
during this test is low for current production bus models. Therefore,
FTA believes that applying the proposed Stability performance standard
of 45 mph through the double lane-change test course to all buses,
regardless of whether or not they are equipped with ESC, is the best
option. However, since the inherent stability performance
characteristics of future bus models are unknown, FTA seeks comments
regarding the different options for integrating the proposed FMVSS 136
into the Bus Testing Program, including the benefits and costs and
those of alternatives. FTA also seeks comments in general on the
benefits and costs of its proposed Stability procedure and test, and
alternatives.
C.2.3 Braking Performance
FTA proposes three performance standards for the braking
performance of new bus models based on the test results obtained from
the current brake performance tests.\17\ The first is for the stopping
distance on a dry level surface. The second is for the directional
stability of the bus while stopping on a level split coefficient
friction surface. The last one addresses the performance of the parking
brake with the bus on a grade.
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\17\ https://146.186.225.57/bus_tests_pdfs/4.2Performance-BrakeTest.pdf
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C.2.3.1 Stopping Distance
The purpose of this test is to assess the straight line stopping
capability of a bus model on a level high friction surface at initial
speeds of 20, 30, 40, and 45 mph and on a level low friction surface at
20 mph. FTA proposes a stopping distance performance standard that
every new bus model satisfies the stopping distance requirement of
Federal Motor Vehicle Safety Standard (FMVSS) 105 Hydraulic and
electric brake systems (49 CFR 571.105) and FMVSS 121 Air Brake Systems
(49 CFR 571.121) of stopping within 158 feet from a speed of 45 mph on
dry level road surface.
FTA proposes that although a bus model may fail to stop within 158
feet from a speed of 45 mph, a passing result from an applicable
documented FMVSS 105 or 121 certification test conducted by an
independent test organization can be used instead. FTA offers this
alternative compliance option due to the fact that the Bus Testing
Program does not conduct the brake burnish procedure specified in the
FMVSS for the considerations of cost and time. The data analysis
revealed that three of 49 buses recently tested would have failed this
standard based on the Bus Testing results alone. Their average stopping
distances from 45 mph were 160, 171, and 189 feet. FTA believes that
these three failures could have been resolved through leveraging a
FMVSS compliance test report or by repeating the brake testing, and
that no mechanical changes would have been necessary in order to pass
the proposed test.
After one of the outreach sessions, FTA received written comments
from one source regarding the proposed stopping distance performance
standard. The commenter recommended a braking distance performance
standard of 200 feet from a speed of 45 mph for heavy-duty transit
buses due to the fact that the FMVSS burnishing procedure is not
conducted prior to conducting the
[[Page 36121]]
stopping distance tests. FTA believes that by allowing the use of an
FMVSS certification test result as an alternate data source we have
addressed the commenter's issue and at the same time not lowered the
bar for braking performance below the FMVSS threshold. FTA seeks
comments on the benefits and costs of proposed stopping distance
performance standard, and alternatives.
C.2.3.2 Braking Stability
The purpose of the braking stability test is to determine the
ability of a bus model to stay within a standard lane width during a
maximum effort panic stop from 30 mph with one side of the bus on a
high friction surface the other on a low friction surface. The proposed
performance standard for braking stability is that the bus remains
within a 12-foot lane width during the split coefficient friction brake
stops as conducted under the current Bus Testing Program procedure. The
data analysis revealed that all buses satisfied this proposed
performance standard. FTA received no comments regarding braking
stability. FTA requests comments on the benefits and costs of its
proposed braking stability test procedure and standard, and
alternatives.
C.2.3.3 Parking Brake
The third proposed performance standard is that the parking brake
holds the bus stationary on a 20-percent grade while facing uphill and
downhill for 5 minutes each in accordance with FMVSS 105 and 121.
The data analysis revealed that all buses satisfied this proposed
performance standard. FTA received no comments regarding the parking
brake performance standard.
C.3. Maintainability
The objective of this test is to examine the amount and types of
maintenance required to keep the test bus in a fault-free operating
state. Selected components (e.g., transmission, alternator, windshield
wiper motor, and other comparable components that serve the same
functions replaced over a vehicle's lifespan on the bus) are removed
and replaced, and the total time required to complete this task is
recorded.\18\ The amount of time necessary to conduct the scheduled
servicing, as defined by the bus manufacturer, is recorded throughout
the duration of the test. All unscheduled maintenance activities (i.e.,
failures the occur during the testing) are documented as well,
including the length of time for each maintenance action, as transit
vehicle agencies noted unscheduled maintenance needs was a significant
operating constraint.\19\
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\18\ https://146.186.225.57/bus_tests_pdfs/1-3.replacementandrepairsubsystems.pdf
\19\ https://146.186.225.57/bus_tests_pdfs/1-2.servicing_pm_and_repair.pdf
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FTA proposes a maintainability performance standard for the total
unscheduled maintenance time of no greater than 125 hours over the full
course of all of the tests. Unscheduled maintenance time is a function
of the reliability of the bus and the amount of labor required to
resolve its malfunctions and is a significant indicator for the
operating cost of the bus. FTA selected a standard of 125 hours after
reviewing the bus testing results for all bus models that meet the
proposed reliability performance standard (no more than two Class 2
reliability failures (a failure resulting in a maintenance road call to
repair or tow the bus) and meet the proposed durability standards (no
uncorrected frame and body structure failures or powertrain failures
remaining at the completion of testing. during the test. Buses that
required more than 125 hours of unscheduled hours during the test have
been problematic in transit service and have usually not provided the
full specified useful service life. Three buses from the study group of
49 would not meet this proposed performance standard. However, these
same three bus models also fail the proposed durability requirements.
Assuming the durability failures would be verified as ``corrected''
during the subsequent retesting, this proposed standard would likely be
met.
FTA considered proposing a graduated performance standard based on
the expectation that the amount of unscheduled maintenance is directly
proportional to the amount of bus operation and hence its service life
category. However, a plot of the total unscheduled maintenance results
for buses with no greater than two Class 2 failures tested in 2010
revealed a uniform distribution of test results that was not directly
proportional to the length of the service life. The proposed 125-hour
standard would apply to all service life categories as all durability
tests represent 25 percent of the vehicle's designated service life.
FTA received written comments from two sources on this subject
during our outreach activities. One commenter recommended that specific
limits need to be established for ``consumable'' parts so that shocks
or bump stops are not replaced every 1000 miles to hide a deficiency in
reliability during the test that could later impact the total
unscheduled maintenance hours significantly. The commenter concurred
with using a maximum of 125 hours for the unscheduled maintenance
scale. The commenter also recommended having the component removal and
replace times account for 20 percent of the points for this test
category and the remaining points from the total unscheduled
maintenance hours. FTA considered proposing limits on the replacement
rates of certain ``consumable'' components but thought that limiting
the total amount of unscheduled maintenance accumulated during the test
was an adequate disincentive to ``over-maintain'' the bus. At the time
of the comments regarding the component removal and replace times were
submitted, FTA was considering a potential performance standard for
this test or including it in the discretionary scoring for
Maintainability. FTA chose not to propose including the component
removal and replace (R&R) times in the pass/fail scoring system at all.
FTA felt that the past test results that this metric did not show
significant difference between bus models. Additionally, R&R times are
only relevant if that component needs to be replaced multiple times
throughout the bus's life. The R&R time for components that fail during
the test are already captured in the unscheduled maintenance times.
Another commenter highlighted the concern that new bus models that
introduce a new technology or even just a new component could
significantly raise the risk of failing the test in the durability,
reliability, or maintainability test categories. Overall, FTA agrees
with this observation. The Bus Testing Program serves as the point of
entry to unlimited bus production volumes for FTA recipients. These
issues are already addressed in existing bus testing policies. The
program's partial testing policies delineate between component changes
that are ``major'' and need to be tested and those component changes
that do not trigger additional testing.\20\ Bus models employing new
bus technologies may be eligible for a prototype waiver that allows a
small quantity of buses to be procured without the need for
testing.\21\
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\20\ https://www.fta.dot.gov/12351_8867.html
\21\ https://www.fta.dot.gov/12351_8875.html
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FTA seeks additional comments concerning the benefits and costs of
its proposed performance standard for Maintainability, as well as on
alternatives. In addition, FTA seeks comment on whether the proposed
125-
[[Page 36122]]
hour standard may have adverse unintended consequences.
C.4. Reliability
The objective of this test category is to document and classify
each of the operational reliability failures of a bus model while it
undergoes the tests in the other test categories. As expected, most of
the reliability failure incidents occur during the durability test
portion of the structural integrity test category. However, all of
failures throughout the test are documented. Specifically, the
reliability failures are identified by subsystem and cumulative test
distance at the time of failure, and the associated repair and down
time for each failure is documented.\22\ Table 5 is an example of the
product of this analysis.
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\22\ https://146.186.225.57/bus_tests_pdfs/2.reliability.pdf
TABLE 5--Reliability Analysis Example
--------------------------------------------------------------------------------------------------------------------------------------------------------
Failure type
----------------------------------------------------------------------------
Subsystem Class 4 Class 3 Class 2 Class 1 Maintenance labor- Downtime
---------------------------------------------------------------------------- hours
Distance (mi) Distance (mi) Distance (mi) Distance (mi)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Drive System.......................... 821 2.0 1.0
1,857 2.0 6.0
1,860 4.0 24.0
1,860 6.0 12.0
6,542 8.0 24.0
9,725 25.0 144.0
14,252 20.0 2,712.0
--------------------------------------------------------------------------------------------------------------------------------------------------------
The current bus testing program categorizes a failure during the
test into one of the following four classes:
1. Class 1: A malfunction that could lead to a loss of bus control;
in serious injury to the driver, passengers, pedestrians, or other
motorists; and in property damage or loss due to collision or fire.
2. Class 2: A malfunction that results in test interruption because
the bus cannot be operated. Service is discontinued until the bus is
repaired at the site of the malfunction or it is towed to a service
workshop. An in-service bus that experiences a Class 2 failure would
require a road call (i.e., a mechanical failure on the road that
requires towing or repairs, but there is no immediate safety risk to
the driver and/or passengers).
3. Class 3: A malfunction that results in temporary interruption of
testing, and the bus must be returned to a service workshop for repair.
An in-service bus that experienced a Class 3 failure could be driven
safely to a rendezvous site for a bus swap.
4. Class 4: A malfunction that degrades bus operations but does not
require immediate removal of the bus from testing. An in-service bus
that experienced a Class 4 failure could complete its shift.
FTA proposes a reliability performance standard for the
accumulation of no uncorrected Class 1 and not more than two
uncorrected Class 2 reliability failure modes at the completion of the
test. This proposed standard allows up to two Class 2 failures
resulting from flat tires, failed coolant and hydraulic hoses, broken
accessory drive belts, failed Starting, Lighting, and Ignition (SLI)
batteries (common 12-volt batteries used for engine starting and
general electrical system use, not traction batteries used for electric
bus propulsion) or other externally sourced, high-volume components
whose designs and quality control may be beyond the direct control of
the bus manufacturers. This proposed standard is based on the past
reliability test results for buses that did not have systemic problems
with completing their service life requirements in service. The
analysis of bus testing results indicates that one bus out of the 49
studied would fail the Class 2 requirement. However, FTA believes that
had this requirement existed at the time of that test the manufacturer
would have sought to remedy and validate at least one of Class 2
failure modes prior to the end of the test.
FTA chose to propose placing a performance standard for Class 1
reliability failures in the Safety test category and not in the
Reliability test category so that these results would not be double-
counted in the proposed Bus Model Scoring System. For completeness, the
Reliability section of the test report will continue to report the
details of all Class 1 failures. FTA also chose not to propose any
performance standards for Class 3 and 4 reliability failures. The
primary impact of these failure modes is increased unscheduled
maintenance which is addressed with the proposed Maintainability
performance standard. FTA seeks comments regarding the adequacy and
reasonableness of the treatment of the Class 3 and Class 4 reliability
test results.
FTA received written comments regarding the proposed Reliability
performance standards. The commenter concurred with the proposed
requirements of no uncorrected Class 1 and no more than two uncorrected
Class 2 failures existing at the completion of the test. The commenter
asked that FTA commit to a review of these failures, the proposed
remedies, and the amount of validation test distance required within
three business days to minimize the impact to the testing schedule.
They also recommended that any additional testing required to validate
design changes necessary to meet the Reliability performance standards
be shared between FTA and the manufacturer at the same 80/20 percent
split as the rest of the test. FTA seeks comments regarding the
benefits and costs of the proposed Reliability performance standards,
as well as on alternatives.
C.5. Fuel Economy
FTA proposes that the performance standard for the Fuel Economy
test category is that every new bus model would satisfy the
requirements of NHTSA's Medium and Heavy-Duty Vehicle Fuel Efficiency
Program (49 CFR part 535) for the model year in which it is produced.
In this program, transit buses are classified as ``heavy-duty
vocational vehicles'' with voluntary standards starting with the 2013
model year and mandatory
[[Page 36123]]
standards starting in model year 2016. Correspondingly, this proposed
performance standard becomes effective for the Bus Testing Program in
2016. Because buses will be required to comply with these regulations
for model year 2016, this proposal would only have costs or benefits if
recipients decide to purchase buses that perform better than the
minimum standard based on the testing results. The current fuel economy
testing conducted in the Bus Testing Program does not address this
standard and would not be used for determining compliance. The
manufacturer documentation used to demonstrate compliance with the
NHTSA program would be the same basis for the Bus Testing Program
determining compliance with its fuel economy standard. The Bus Testing
Program fuel economy test results would be used to award additional
points above the base score as is discussed in paragraph D.1.5 of this
notice. No comments were received from stakeholders as this proposal
was developed after the outreach sessions. Initially, FTA had proposed
a set of minimum performance standards for fuel economy based on the
test results produced by the program. FTA seeks public comment on the
benefits and costs of its proposed fuel economy standard, as well as on
alternatives.
C.6. Emissions
To protect public health and welfare, Congress enacted the Clean
Air Act (CAA) and its subsequent amendments. The CAA Amendments of 1970
directed the Environmental Protection Agency (EPA) to use scientific
data to set and revise national ambient air quality standards (NAAQS)
for specific widespread and common pollutants, making major revisions
in 1977 and 1990. Currently, the EPA has air quality standards in place
for six common ``criteria pollutants:'' particulate matter, ozone,
sulfur dioxide, nitrogen dioxide, carbon monoxide, and lead.
Implementation of the standards is a joint responsibility of the States
and EPA, with States responsible for developing enforceable State
implementation plans that meet national standards. If a State fails to
adopt and implement an adequate plan, EPA is required to issue a
Federal implementation plan.
FTA proposes that the performance standard for the Emissions test
category be that every new bus model would satisfy all of the
applicable EPA exhaust emissions requirements for heavy-duty vehicles
for the model year in which it is produced. Because buses are currently
required to comply with these requirements, this proposal would only
have costs or benefits if recipients decide to purchase buses that
perform better than the minimum standard based on the testing results.
The EPA divides heavy-duty vehicle exhaust emissions into two groups,
criteria pollutants, and green-house gas pollutants. Exhaust emissions
of nitrogen oxides (NOX), non-methane hydrocarbons (HC),
particulate matter (PM), and carbon monoxide (CO) are considered
``criteria pollutants'' and the standards for governing these
pollutants are provided in 40 CFR part 86. Exhaust emissions of carbon
dioxide (CO2), methane (CH4), and nitrogen
dioxide (N2O) are considered ``greenhouse gas pollutants,''
the standards for which are outlined in 40 CFR part 1037. Bus
manufacturers currently leverage a ``pass-through'' compliance from the
engine manufacturer, chassis manufacturer, or alternative fuel
conversion supplier to demonstrate compliance with 40 CFR part 86. For
the greenhouse gas emissions standard, 40 CFR part 1037, bus
manufacturers must provide the bus models specific results generated by
the Greenhouse Gas Emissions Model (GEM) to the EPA or leverage the
chassis original equipment manufacturer (OEM) certification for those
bus models built upon an incomplete OEM chassis.
While the Bus Testing Program currently measures all of these
exhaust emissions except for N2O, the testing is conducted
at the vehicle level using transit specific driving cycles and is not
suitable for determining compliance with the EPA exhaust emissions
requirements. The Bus Testing Program emissions test was designed to
provide accurate data measured over transit specific duty-cycles to
facilitate direct comparisons between bus models. Instead of using the
Bus Testing Program emissions test results to address the EPA
requirements, FTA proposes that the bus manufacturer documentation
already being used to demonstrate compliance with the EPA requirements
also be the basis for the Bus Testing Program to determine compliance
with its Emissions performance standard. The Bus Testing Program
emissions test results would be used to award additional points above
the base score as is discussed in paragraph D.1.6 of this notice. FTA
did not receive comments for this proposal as it was not discussed
during the outreach sessions. FTA had initially proposed a performance
standard for each category of exhaust emissions currently measured by
the test program. FTA seeks public comment on the benefits and costs of
its proposed emissions standard, as well as on alternatives.
C.7. Noise
The objective of this test category is to measure the noise levels
inside and outside of the bus in various operating modes. There are a
total of six different noise test procedures currently conducted. The
interior noise testing includes measuring the ambient noise level
inside the bus as it is being subjected to 80 dB of white noise from
outside the bus, measuring the noise levels inside the bus as it
accelerates from a standstill to 35 mph, and qualitatively identifies
any specific types of noise such as rattles, wind noise, or resonant
vibrations that occur at specific speeds, throttle positions, gear
ranges, etc. The exterior noise testing measures the noise levels
projected into the outside environment from the bus as it accelerates
from a steady speed at full throttle, as it accelerates from a
standstill to 35 mph under full throttle, and when stationary with the
engine at three different throttle settings. FTA plans to continue
testing and reporting on the six different noise test procedures as is
current practice. However, performance standards are not proposed for
all six tests.
To formulate Noise performance standards, FTA reviewed the test
results for buses tested in 2010 and later. FTA also reviewed the APTA
Standard Bus Procurement Guidelines and its recommended specifications
for bus noise performance, as well as from other Federal agencies such
as the National Institute for Occupational Safety and Health (NIOSH),
the Federal agency responsible for workplace safety research, and the
EPA, the Federal agency responsible for environmental health standards.
FTA found that while the APTA guidelines set an interior noise
threshold of 80 dB(A) (decibels, A-weighted--a relative measure of the
loudness of sounds as perceived by the human ear) for passenger seating
locations and 75 dB(A) for the driver area, they were designed to
address procurements of urban transit buses between 30 and 60 feet in
length and do not address buses of shorter length, such as cutaway
buses, which are of a different body design and whose engines are
typically located forward in the cab of the vehicle, rather than in the
rear of the bus.
FTA examined other noise performance standards to determine whether
elevating the driver area noise level above 75 dB(A) posed an
unacceptable hazard for the driver. The
[[Page 36124]]
NIOSH recommended exposure limit (REL) for occupational noise exposure
is 85 dB(A), over an 8-hour time-weighted average. Exposures at and
above this level are considered hazardous by NIOSH. Although bus
drivers can be exposed to interior bus noise for 8 hours a day, the bus
noise level is transient, peaking only during acceleration. Thus,
setting the performance standard at 80 dB(A) would ensure that the
NIOSH recommended exposure limit is not exceeded.
The APTA exterior noise threshold of 83 dB(A) while accelerating
from a full stop is consistent with EPA regulation, which addresses
transient external noise levels by commercial vehicles found in section
202.20(b) of 40 CFR part 202. This section provides: ``No motor carrier
subject to these regulations shall operate any motor vehicle of a type
to which this regulation is applicable which at any time or under any
condition of highway grade, load, acceleration or deceleration
generates a sound level in excess of 83 dB(A) measured on an open site
with fast meter response at 50 feet from the centerline of lane of
travel on highways with speed limits of 35 mph or less; or 87 dB(A)
measured on an open site with fast meter response at 50 feet from the
centerline of lane of travel on highways with speed limits of more than
35 mph.'' The current Bus Testing program conducts this test in the
same manner at a speed up to 35 mph.
Therefore, FTA proposes that the interior and exterior noise
measured during the maximum acceleration of the test bus from 0 to 35
mph would be basis for the noise performance test.23 24 The
proposed performance standard would be 80 dB(A) for interior noise
throughout the interior of the vehicle and 83 dB(A) for exterior noise
as measured by the current test procedures. The noise test data
analysis of 49 recent bus models indicates that two cutaway chassis
buses exceed the proposed interior noise performance at the driver's
position by 4 dB (measured 84 dB versus the 80 dB limit). FTA believes
that this level could be reduced to 80 dB or lower by the application
of sound absorption materials between the engine compartment and floor
areas and the driver's workstation. FTA requests comments on the cost
of adding this sound absorption material to a bus. None of the 49 buses
would fail the proposed exterior noise performance standard.
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\23\ https://146.186.225.57/bus_tests_pdfs/7-1.interiornoise.pdf
\24\ https://146.186.225.57/bus_tests_pdfs/7-2.exteriornoise.pdf
---------------------------------------------------------------------------
FTA received some verbal and written comments regarding the noise
testing and the proposed performance standards. During the earlier
outreach sessions, FTA had discussed the proposed performance standards
that it was considering for each of the six noise tests that are
currently performed. Comments from transit agencies indicated that they
focused on the noise test results for the noise produced when a bus is
accelerating from a stop. One bus manufacturer concurred with the
proposed noise test performance standards. FTA seeks comments
concerning the benefits and costs of its proposed Noise performance
standards and testing procedures, and alternatives.
C.8. Performance
The objective of this test is to investigate and document the
automotive performance of the bus including its maximum speed,
acceleration, and gradeability (grade climbing ability). These three
factors are critical for buses to perform as needed for transient
recipients: speed is important if the bus will be used in commuter
service on highways, acceleration is important after being stopped or
when entering traffic, and gradeability is important for those cities
not located on flat terrain.
FTA is proposing three performance standards for the Performance
test category: one for acceleration, and two for gradeability. A
performance standard for the maximum speed on a level road surface is
not proposed. The stability performance standard in the Safety test
category already requires all buses to be able to maintain 45 mph
throughout the lane change test. FTA believes that 45 mph is an
adequate maximum speed that all transit buses need to satisfy. FTA
understands that there are bus routes that require a speed greater than
45 mph. The Bus Testing Program requirements do not preclude transit
agencies from procuring buses with a speed capability greater than 45
mph.
The proposed Acceleration performance standard would establish that
every bus be capable of achieving a speed of 30 mph from rest in no
greater than 18 seconds, which is consistent with Standard 7.3.1, Table
3, of the APTA Guidelines. FTA does not know the original basis for the
acceleration requirement. Our speculation is that, when it was
formulated, it was based on the capability of a popular bus model that
transit agencies felt provided adequate performance.
The proposed Gradeability performance standards would establish
that every bus shall be capable of sustaining at least 40 mph on a 2.5
percent grade, and at least 10 mph on a 10 percent grade. The proposed
gradeability on a 2.5 percent grade performance standards is sourced
from the APTA Standard Bus Procurement Guidelines. While this same
source recommends a minimum speed of 15 mph on a 10 percent grade, FTA
proposes a performance standard of 10 mph on a 10 percent grade to
account for the typical measured test performance of the 60-foot
articulated buses and to allow manufacturers to optimize the powertrain
fuel economy of 40-foot buses for transit applications that do not
require significant gradeability performance.
These proposed performance requirements are not particularly
rigorous as they were set to allow for the optimization for fuel
economy, given transit agency requirements. Additionally, as with any
of the tests proposed today, these performance standards do not
preclude transit agencies from procuring bus models that have greater
performance capability. These proposed standards are consistent with
bus testing results that have shown that most test vehicles would
likely not have significant difficulty meeting these proposed
standards.
The data analysis of the acceleration results for 49 recent bus
tests showed that two buses failed to meet the proposed acceleration
standard. One, a full electric bus, recorded a time of 18.6 seconds.
FTA believes that with a software adjustment to the powertrain control
system this particular bus could have reduced its acceleration time to
18 seconds or less. This adjustment would not have a significant cost.
The other bus, a 60-foot articulated bus, achieved 30 mph in 19.6
seconds. This diesel-powered bus was equipped with a relatively small
displacement engine for the 60-foot bus class. A numerically higher
final drive ratio could have been fitted to the bus to reduce its
acceleration time, as well as improve its gradeability, at the expense
of maximum speed and fuel economy, but no additional equipment cost.
The data analysis for maximum speed on a 2.5 percent grade
indicates that all 49 buses would satisfy the proposed requirement of
45 mph. A few buses were just at the threshold of this requirement. The
data analysis for the maximum speed on a 10 percent grade reveals that
three buses, one 40-foot diesel, one 40-foot electric, and the same 60-
foot bus that failed the acceleration requirement failed to achieve 10
mph on a 10 percent grade. Of these three, the 40-foot diesel was the
closest, at 7.5 mph, to achieving the
[[Page 36125]]
proposed standard. Other 40-foot buses with similar powertrains were
capable of meeting this requirement, perhaps indicating that the engine
in this particular bus was not operating at full capability. The next
slowest bus was an electric bus performing at 5 mph. This particular
bus has been confirmed by one operating agency as having poor hill
climbing ability, making it unsuitable for several routes in their
area.
FTA received several comments and recommendations regarding the
proposed acceleration and gradeability performance testing and
standards. During the outreach sessions, bus manufacturers endorsed the
proposed acceleration requirement as it competes directly with fuel
economy performance, citing that they have never had a customer ask for
more acceleration than the APTA standard but always have customers
asking for more fuel economy. Several bus manufacturers disagreed with
the proposed gradeability requirement of 15 mph on a 10 percent grade
for heavy-duty buses as most U.S. roadways are limited to a 6 percent
grade. One manufacturer provided a summary of the buses tested that
could not achieve 15 mph on a 10 percent grade. Two bus manufacturers
recommended that FTA and LTI find a new method of determining
gradeability performance as the current analytical method that uses the
acceleration cannot account for how the new adaptive transmissions
perform when the bus is on an actual grade leading to potentially
erroneous test results. Based on these comments and its own data
analysis, FTA adjusted the performance requirement for speed on a 10
percent grade down to 10 mph. Additionally, FTA and LTI have been
working towards a new gradeability testing methodology using the
chassis dynamometer to replicate the grade specific gravitational
forces. However, we are not yet ready to propose this methodology. FTA
seeks comments regarding the benefits and costs of its proposed
acceleration and gradeability performance standards, as well as on
alternatives.
D. Bus Model Scoring System
MAP-21 requires that FTA include a Bus Model Scoring System that
produces an aggregate score that uses test categories and considers the
relative importance of each such testing category. FTA proposes a
scoring system where the maximum aggregate score is 100 points. The
scoring system and maximum points available in each test category are
shown in Table D.1. The points available in each test category reflect
FTA's concerns as the primary provider of Federal assistance for the
procurement of new bus models--namely, that they can operate safely on
bus routes with adequate automotive performance, reliably withstand the
rigors of transit service over their required service lives and to do
so without excessive operating costs and excessive negative impact to
the environment. The other test categories required in MAP-21 and
proposed today, including noise, emissions, and fuel economy, are also
of great importance for the agency, transit agencies and the public,
but, as noted, are within the primary regulatory responsibilities of
other Federal agencies.
A total of 54 points has been proposed across test categories that
assess the capability of a bus model to reliably withstand continuous
transit service for the duration of its service life, with only a
reasonable level of maintenance required to sustain a state of good
repair (structural integrity--30 points, maintainability--16 points,
and reliability--8 points). A total of 20 points is assigned to safety,
another FTA priority. The environmental sustainability characteristics
of fuel economy and emissions are assigned 7 points each. Bus noise
characteristics are assigned a total of 7 points. Lastly, the
automotive performance characteristics of bus models are assigned a
total of 5 points. FTA requests comments on its proposed scoring
system. In particular, FTA seeks information on whether there are
alternative scoring systems that would better enable recipients to
compare buses, and whether categories should be weighted differently.
TABLE D-1--Weighted Test Results Scoring System
----------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------
Test category Potential awarded for meeting each Potential points Total point
performance standard for performance weighting by
above the category
standard
----------------------------------------------------------------------------------------------------------------
Shakedown................ 1.0
Distortion............... 1.0
Static Towing............ 1.0
Structural Integrity.................. Dynamic Towing........... 0 1.0 30
Jacking.................. 1.0
Hoisting................. 1.0
Durability-Structural.... 12.0
Durability--Powertrain... 12.0
Hazards.................. 10.0 0
Safety................................ Stability................ 2.5 0 20
Braking.................. 5.5 2.0
Maintainability....................... Total unscheduled 2.0 14.0 16
maintenance hours.
Reliability........................... Number of Class 2 2.0 6.0 8
reliability failures.
Liquid fuels.............
CNG......................
Fuel Economy.......................... Hydrogen................. 1.0 6.0 7
Electric.................
CO2...................... 4.0
CO....................... 0.4
Total hydrocarbon........ 0.4
Emissions............................. Non-methane hydrocarbon.. 1.0 0.4 7
Nitrogen oxides.......... 0.4
Particulates............. 0.4
Noise................................. Interior Noise (0-35 mph) 0.5 3.0 7
Exterior Noise (0-35 mph) 0.5 3.0
Acceleration 0-30 mph.... 1.5
Performance........................... Gradeability 2.5%........ 1.5 0 5
Gradeability 10%......... 2.0
Total............................. ......................... 60 40 100
----------------------------------------------------------------------------------------------------------------
[[Page 36126]]
Determination Of Scores By Test Category
FTA proposes that the test results for each proposed performance
standard be used to generate the score for each test category. To
receive a numerical score, a bus model must satisfy each proposed
performance standard at least at the minimum level. FTA proposes
scoring of the results in two steps: First a base score is awarded for
the satisfaction of each performance standard; second, additional
prorated points would be awarded when the performance of the bus model
exceeds specific performance standards in the Safety, Maintainability,
Reliability, Fuel Economy, Emissions, and Noise test categories as
identified in Table D-2. FTA believes that while bus models that only
just satisfy the performance standards at the minimum level should be
capable of providing adequate transit service, performance above the
performance standard in fifteen specific areas provides additional
benefit to transit through increased safety and reliability, reduced
operating costs and reduced negative impact on the environment. In
these fifteen prorated performance categories, FTA believes that the
maximum identified performance levels would not be exceeded by any
current bus model. Additional details on the scoring of test results by
test category are provided in the following sections.
[GRAPHIC] [TIFF OMITTED] TP23JN15.000
[[Page 36127]]
[GRAPHIC] [TIFF OMITTED] TP23JN15.001
D.1.1. Structural Integrity Tests
FTA believes that no discretionary points are available for
performance above the standard because of a transit vehicle must meet
these baseline requirements in order to meet its expected service life.
D.1.2 Safety Tests
The proposed scoring of the Safety Test is as shown in Table D-2. A
total of 2.0 discretionary points are available. The Safety Test sub-
categories are a collection of safety related bus characteristics that
are currently examined in other test categories. Under the current
rule, only the Lane Change
[[Page 36128]]
Stability Test is included in the Safety test category. The first
proposed Safety test sub-category is Hazards. The performance standard
for Hazards would require that all bus models have no Class 1 failures
at the completion of the test that remained uncorrected. Bus models
that satisfy this requirement would receive 10 points. The Stability
performance standard would require that a bus model achieve a lane
change speed of no less than 45 mph with the bus under control and all
wheels on the ground throughout the maneuver. A bus that satisfies the
stability standard would receive 2.5 points. There are three safety
test sub-categories addressing the braking performance of a bus model.
The first Braking performance standard would require the bus to stop
from 45 mph in no greater than 158 feet. Bus models that require less
than 158 feet to stop would receive 0.5 base points and up to an
additional 2.0 prorated points if the bus stops in 80 feet or less. The
average test result from this report would be used to award the score.
The second Braking performance standard addresses the ability of a bus
model to remain within a 12 foot road lane width during a split
coefficient brake stop. A bus model that stays within the lane of
travel during the stop would receive 2.5 points. The third Braking
performance standard addresses the ability of the parking brake to hold
the bus stationary on a 20-percent grade while facing uphill and
downhill for 5 minutes each. Bus models that satisfy this requirement
would be awarded 2.5 points.
D.1.3. Maintainability Test
The proposed scoring of the Maintainability Test is shown in Table
D-2. A total of 16 points is available in this category. The
maintainability performance standard would be set at no greater than
125 hours of unscheduled maintenance activity over the course of the
test. All bus models that accumulate no more than 125 hours of
unscheduled maintenance would receive 2.0 base points.
FTA believes that maintainability performance above the level set
by the performance standard provides additional benefit to the transit
industry. FTA is proposing that bus models that accumulate no
unscheduled maintenance hours during the test would receive an
additional 14 points. Test results between 125 and zero hours would
receive an additional prorated amount of points between 0.0 and 14.0.
For example, a bus that accumulated 25 hours would receive 13.2 points
(2.0 + (125-25)/125)*14 = 13.2) and a bus that accumulated 100 hours
would receive 4.8 points (2.0 + (125-100)/125)*14 = 4.8).
D.1.4. Reliability Test
The proposed scoring of the Reliability Test is shown in Table D-2.
A total of eight points are available in this category. The proposed
performance standard allows for accumulation of up to two uncorrected
Class 2 failures at the completion of the test. All bus models that
have two uncorrected Class 2 failures or fewer would receive 2.0 base
points.
FTA believes that reliability performance above the level set by
the performance standard provides additional benefit to the transit
industry such as fewer road calls and service disruptions. As a result,
FTA is proposing that if a bus model accumulated no Class 2 failures
throughout the test it would receive an additional 6.0 points. A bus
model that accumulates one uncorrected Class 2 failure would receive a
total of 5.0 points (2.0 base points + 3.0 prorated points) by linearly
prorating the points between two and zero failures.
D.1.5. Fuel Economy Test
The proposed scoring of the Fuel Economy Test is as shown in Table
D-2. A total of 7.0 points is available in this category. The proposed
scoring is a summation of the base score awarded for satisfying the
applicable vocational vehicle fuel efficiency requirements from 49 CFR
part 535 and the additional points awarded based on the results of the
Bus Testing Program fuel economy test.
The fuel economy testing would consist of operating the new bus
models on a chassis dynamometer over three different driving cycles
(Manhattan, Orange County Bus Cycle, and the Heavy-Duty Urban
Dynamometer Driving Schedule (HD-UDDS)). The driving cycles were
selected during the emissions test development process to simulate a
range of transit bus operating routes.\25\ All new bus models would be
tested over these cycles regardless of their weight or passenger
capacity. During the test, only the energy consumed to provide bus
propulsion would be measured. The fuel efficiency impact of heating or
cooling the bus interior, while potentially significant, would not be
evaluated during the test as the test facility does not provide a
controlled ambient environment in the dynamometer facility.
---------------------------------------------------------------------------
\25\ West Virginia University, Center for Alternative Fuels,
Engines & Emissions, Transit Vehicle Emissions Program, Dr. Scott
Wayne, FTA Project No. WV-26-7008, May 2013.
---------------------------------------------------------------------------
The fuel economy testing accommodates a wide range of fuel sources
and propulsion technologies. Transit buses historically have been
produced in relatively low volumes totaling about 5,000 units of all
types annually. Due to these low volumes, the majority of buses rely on
the medium and heavy-duty truck powertrain and incomplete chassis
vehicle supplier marketplace from which to source their bus propulsion
systems. The current OEM powertrain market supplies complete gasoline
and diesel powered cutaway chassis for body-on-frame buses. The OEMs
also supply diesel and natural gas engines combined with traditional
mechanical (automatic) and hybrid-electric transmissions with energy
storage systems for the heavy-duty urban transit bus manufacturers.
Additionally, there are third-party alternative fuel conversion
suppliers that provide compressed natural gas (CNG) and liquefied
petroleum gas (LPG (propane)) conversions of OEM gasoline cutaway
chassis used by the bus manufacturers. Hybrid-electric and full
electric conversions of OEM cutaway chassis are also available in the
market. Heavy-duty bus OEMs are now developing and producing their own
full electric and hydrogen fuel-cell electric powertrains in low
volumes.
FTA used the Bus Testing Program fuel economy results from 2010 and
newer bus models to establish the proposed fuel economy and fuel
consumption scoring scales. The test results for the 2010 and newer bus
models reflect the current state of bus propulsion technologies that
are compliant with current EPA emissions laws and their impact on
transit bus fuel economy. FTA is proposing four different scales to
score the fuel economy results based on the bus model fuel type: liquid
fuel (gasoline, diesel, propane and liquefied natural gas); CNG;
hydrogen; and electric. For each proposed scale, the minimum was based
on the measured or estimated fuel economy/fuel consumption of the
largest transit buses--that is, a 60-foot long articulated bus, for
each fuel type category. The scale maximum of each fuel scoring
category was based on actual or estimated maximum results for each fuel
type category with an additional margin to allow for future
improvements in fuel efficiency. In formulating the proposed fuel
economy scoring system, FTA focused on the intended purpose of
providing information for bus model procurement decisions and fleet-
level decisions about fueling infrastructure investments and bus
operations.
[[Page 36129]]
Commonly, bus procurement solicitations already specify the length,
the passenger capacity, and the fuel type. It is unlikely that transit
agencies would be comparing bus testing fuel economy results for buses
of different fuel types and significantly different passenger
capacities when reviewing bids. Bus fleet strategy parameters such as
bus design type (heavy-duty urban, cutaway, or paratransit), passenger
capacity, and bus fuel type are usually decided prior to issuing a bus
procurement request for proposal (RFP). Once the desired fuel has been
decided, minimization of the overall fuel cost is the objective.
However, this cost includes several variables including the unit price
of the fuel, the amortized cost of any fuel specific fueling
infrastructure, and the fuel efficiency of the bus models over its
intended transit routes. Of these considerations, only the fuel
efficiency of the bus is addressed by the Bus Testing Program, as fuel
prices--including alternative fuels and electricity--are subject to
market forces. Fueling infrastructure requirements vary by the type of
fuel used, the size of the bus fleet, and the characteristics of the
bus routes. Due to the existence of these and many other variables that
affect fuel operating costs FTA believes it is not critical to use an
identical measure to score the fuel economy of the four fuel types.
FTA considered other fuel economy scoring systems recommended by
the bus manufacturers and their powertrain suppliers. FTA considered a
universal energy efficiency scoring scale like British Thermal Units
(BTUs) per mile or diesel miles per gallon equivalent, etc. This type
of scale was rejected as it does not take into account the other
variables related to fuel cost (e.g., regional pricing differences,
availability of fueling infrastructure, etc.), the change in relative
efficiency between fuel types when operating in extreme climates,
particularly in cold climates, and due to the significantly greater
efficiency of electric buses, the resulting loss in granularity of the
scale would greatly minimize the difference in score between bus models
of similar size and fuel type, which defeats the objective of the
program. We also considered a passenger miles per gallon or equivalent
fuel consumption version of this metric. This type of metric was
rejected as it assumes that buses are always operating with a full
passenger load, that it would show that larger buses are more efficient
even though they consume more fuel, which is counter-intuitive to
consumers. FTA believes this metric could motivate bus manufacturers to
over-maximize the passenger capacity of their bus model submitted for
testing. This metric would also penalize bus models submitted for
testing that employed a seating layout that was optimized for
passengers who use wheelchairs, as the resulting total passenger
capacity would be lower than that of the same bus model optimized for
seated or standing passengers. FTA considered a ton-miles per gallon
metric but this was rejected as it again would indicate that heavier
buses are more efficient even though they consume more fuel. Lastly,
FTA considered the merits of establishing multiple scoring scales based
on bus size or bus passenger capacity. This approach could further
increase the granularity of the scoring, highlighting differences
between similar bus models. However, this type of scoring system was
rejected due to concerns about manufacturers artificially manipulating
the characteristics of the test bus to gain entry into the category
that had most advantageous scoring system.
The proposed base score for satisfying the performance standard is
1.0 point. The remaining 6.0 points would be determined based on one of
the applicable scales for the dominant fuel type of the bus model. For
liquid-fueled buses, the average miles per gallon measured would be
scored from the range of 1 mile per gallon (MPG) to a maximum of 13
MPG. All bus models that average 1 MPG or less would be awarded the
base points. Bus models that average 13 MPG or more would be awarded an
additional 6.0 points. Test results between 1 and 13 MPG would be
awarded a prorated score between 0.0 and 6.0.
All CNG-fueled bus models that consume an average of 50 standard
cubic feet per mile (SCF/mile) or more would receive the base score. An
additional 6.0 points would be awarded for a test result of 10 SCF/mile
or less. (Note: since the SCF/mile metric is a consumption metric,
numerically lower values of SCF/mile would indicate greater
efficiency). Test results between 50 and 10 SCF/mile would receive an
additional amount of points prorated between 0.0 and 6.0.
All hydrogen-fueled bus models that consume an average of 98
standard cubic feet per mile (SCF/mile) or more during the test would
receive the base score. An additional 6.0 points would be awarded for a
test result of 15 SCF/mile or less. Test results between 98 and 15 SCF/
mile would receive an additional amount of points prorated between 0.0
and 6.0. The hydrogen scoring scale was developed by a relative
comparison of the measured performance of hydrogen fuel-cell powered
40-foot buses during National Fuel Cell Bus Program demonstrations and
scaling the results for a 60-foot bus model.
Bus models whose primary source of power is electricity would be
scored based on the consumption metric of kiloWatt-hours per mile (kW-
hr/mile). Test results of 3 kW-hr/mile or greater would receive the
base score. Averaged test results of 1 kW-hr/mile or less would be
awarded an additional 6.0. (Note: Since the kW-hr/mile metric is a
energy consumption metric, not a fuel economy metric, numerically lower
values of kW-hr/mile indicate greater efficiency). Test results between
3 and 1 kW-hr/mile would receive an additional score prorated from 0.0
to 6.0.
D.1.6. Emissions Tests
The proposed scoring of the Emissions test results is shown in
Table D.-2. A total of seven points would be available in this
category. The proposed scoring is based on a combination of satisfying
the emissions performance standard and the test results for six
measured emission products averaged over the Manhattan, Orange County,
and HD-UDDS transit bus driving test cycles. A base score of 1.0 point
would be awarded to each new bus model that meets all applicable EPA
exhaust emissions standards. The remaining six points available are
distributed among the six exhaust emission categories measured during
the transit specific Bus Testing Program emissions test with 4.0 points
available in the carbon dioxide (CO2) category and 0.4 points available
in each of the five other categories of carbon monoxide (CO), total
hydrocarbon (THC), non-methane hydrocarbon (NMHC), nitrogen oxides
(NOx), and particulate matter (PM). The CO2 category was assigned 10
times the available points of the other categories due to the fact
that, while it is now regulated by the EPA, the gross amount of these
emissions is significantly greater than the others and CO2 emissions
vary among similar size bus models based on their fuel type and
propulsion technology. FTA would like to highlight the difference in
CO2 emissions between bus models.
The scoring scale for each category of exhaust emissions was
developed from the test results of the 49 bus models tested since 2010.
These bus models represent the current state of production bus
emissions performance. The results for all current bus models would
fall within the range of the performance bounds proposed. Bus Models
with overall test results for CO2 emissions of 4,000 grams per mile or
greater would
[[Page 36130]]
receive the base score and an averaged test result of zero grams per
mile will be awarded an additional 4.0 points. Averaged test results
between 4,000 and 0 grams per mile would receive an additional amount
of points prorated between 0.0 and 4.0. Test results for carbon
monoxide emissions of 20 grams per mile or greater would receive the
base score and an averaged test result of zero grams per mile would be
awarded an additional 0.4 points. Averaged test results between 20 and
0 grams per mile would receive an additional amount of points prorated
between 0.0 and 0.4.
Test results for total hydrocarbon emissions of 3 grams per mile or
greater would receive the base score and an averaged test result of
zero grams per mile would be awarded an additional 0.4 points. Averaged
test results between 3 and 0 grams per mile would receive an additional
amount of points prorated between 0.0 and 0.4.
Test results for non-methane hydrocarbon emissions of 3 grams per
mile would receive the base score and an averaged test result of zero
grams per mile would be awarded an additional 0.4 points. Averaged test
results between 3 and 0 grams per mile would receive an additional
amount of points prorated between 0.0 and 0.4.
Test results for oxides of nitrogen emissions of 2 grams per mile
or greater would receive the base score and an averaged test result of
zero grams per mile would be awarded an additional 0.4 points. Averaged
test results between 2 and 0 grams per mile would receive an additional
amount of points prorated between 0.0 and 0.4.
Test results for particulate emissions of 0.1 grams per mile or
greater would receive the base score and an averaged test result of
zero grams per mile would be awarded an additional 0.4 points. Averaged
test results between 0.1 and 0 grams per mile would receive an
additional amount of points prorated between 0.0 and 0.4.
D.1.7. Noise Tests
The proposed scoring of the Noise Test results is as shown in Table
D-2. The Noise Test category would be worth a total of 7 points with
3.5 points assigned to interior noise level and 3.5 points to the
exterior noise level. Both noise performance standards address the
noise levels produced by the bus while accelerating from 0 to 35 mph at
its maximum rate. Test results for interior noise at or below the
performance standard threshold of 80 decibels would receive 0.5 base
points and test result of 30 decibels would be awarded an additional
3.0 points. Test results between 80 and 30 decibels would receive an
additional amount of points prorated between 0.0 and 3.0. Test results
for exterior noise at the performance standard threshold of 83 decibels
would receive 0.5 base points and test result of 50 decibels would be
awarded an additional 3.0 points. Test results between 83 and 50
decibels would receive an additional amount of points prorated between
0.0 and 3.0.
D.1.8. Performance Tests
The proposed scoring of the three Performance Tests is as shown in
Table D.2. A total of five points would be available in this test
category. The first sub-category tests the acceleration from 0-30 mph.
A bus that accelerates to 30 mph in no greater than 18 seconds would
satisfy the performance standard and receive 1.5 points. The maximum
sustained speed on a 2.5 percent grade is the next sub-category. A bus
model that is determined to be capable of sustaining no less than 40
mph on a 2.5 percent grade would satisfy the standard and receive 1.5
points. The maximum sustained speed on a 10 percent grade is the next
sub-category. A bus model that is determined to be capable of
sustaining no less than 10 mph on a 10 percent grade would satisfy the
standard and receive 2.0 points. No discretionary points were assigned
to this test category. FTA believes that performance in this category
above the proposed performance standards is not necessarily beneficial
to all transit agencies.
D.2. Calculation of the Aggregate Score
The aggregate score would be the summation of all of the individual
test sub-category scores. The raw aggregate score would be rounded to
the nearest whole number by rounding down when the first digit to the
right of the decimal point is below 5 and rounding up when the first
digit to the right of the decimal point is 5 or greater. Table D-3
presents the scoring for two bus models within the study group, report
numbers PTI-BT-1007 and PTI-BT-1108. Both buses are 40-foot heavy-duty
diesel-hybrid electric bus models with a 12-year service life.
[[Page 36131]]
[GRAPHIC] [TIFF OMITTED] TP23JN15.002
[[Page 36132]]
[GRAPHIC] [TIFF OMITTED] TP23JN15.003
[[Page 36133]]
[GRAPHIC] [TIFF OMITTED] TP23JN15.004
E. Pass/Fail Standard
In order to allow an amount of discretionary points available that
provides meaningful dispersion of test scores and to maintain the test
category scoring weights consistent with the relative importance
between test categories, FTA proposes a pass/fail standard of 60
points. Under the proposed Bus Model Scoring System, a total of 60
points is achieved when a bus model meets, but does not anywhere
exceed, the minimum requirements of each of the performance standards.
With regard to the testing at issue in this rulemaking, in order
for a bus to be eligible for FTA funding, MAP-21 now requires that it
meet two criteria. First, under paragraph 5318(e)(1), FTA funding is
allowed only if the ``bus . . . met . . . performance standards for
maintainability, reliability, performance (including braking
performance), structural integrity, fuel economy, emissions, and noise,
as established by the Secretary by rule.'' That is, a bus would be
required to at least meet the minimum standards proposed in today's
NPRM. Second, under paragraph 5318(e)(2), the bus also would need to
pass the proposed ``Bus Model Scoring System'' based on the bus'
aggregate score. With the proposed pass/fail standard, FTA is choosing
to link those two requirements. Without the two requirements being
linked, FTA believes it would not be possible to establish a pass/fail
standard that requires some level of performance above the minimum
levels established by the performance standards. However, FTA seeks
comment on whether or not there are alternatives to this approach.
Additionally, FTA proposes that, to eliminate confusion for recipients,
a bus model that fails to satisfy one or more performance standards
would not be issued an overall score until the failures are resolved.
This is necessary to prevent the situation where a bus model fails an
essential performance standard but scored very high in one or more
other categories, potentially elevating the aggregate score above 60.
[[Page 36134]]
E.1. Effective Date of Pass/Fail Requirements
The performance standards, Bus Model Scoring System, and pass/fail
standard would become effective ninety days after the final rule is
published and would apply to both new bus models and previously tested
bus models subsequently produced with major changes that require
partial testing. The date of the signed contract for testing would
determine the applicability of the new rule to a bus model.
E.2. Resolving the Failure To Meet a Performance Standard
When a new bus model undergoing testing fails to meet any one of
the minimum performance standards, testing would be halted, pending a
review of the test result by the Bus Testing Facility operator, the FTA
Bus Testing Program Manager, and the bus manufacturer. Except for the
test categories of Structural Integrity Test, Maintainability Test, and
Reliability Test, FTA proposes that for test results that achieve 95
percent or greater of the value set for the performance standard but
fail to meet the standard, that the test would be conducted one
additional time at no additional cost to the manufacturer. For failures
to meet the performance standards in the Structural Integrity Test,
Maintainability Test, and Reliability Test, FTA proposes that a
manufacturer propose and implement a design remedy to directly address
the failure and then repeat the test(s) necessary to validate the
design remedy. The FTA Bus Testing Program would bear 80 percent of the
costs associated with one re-test in these test categories. If the
proposed bus modifications necessary to remedy a performance standard
failure are considered a ``major'' change in configuration or
component, additional testing may be required.
E.3. Scoring of New Partial Tests
Existing bus models that undergo major changes in configuration or
component (as defined in 665.5) that would require partial testing
after the effective date of this rule would be scored based on the
results for the new tests conducted and on the older test results that
did not need to be repeated. During the partial test determination
process, FTA would review the existing test data for that bus model and
may require the retesting in categories where the existing report
indicates a failure to meet a performance standard, in addition to the
test categories affected by the major change in configuration.
TABLE E-1--Partial Retest Requirements Example
------------------------------------------------------------------------
Original Bus
Test category Report No. PTI-BT- Partial Bus Report
1007 No. PTI-BT-1007-P
------------------------------------------------------------------------
Structural Integrity
Shakedown................... Met............... No Retest
Required.
Distortion.................. Met............... No Retest
Required.
Static Towing............... Met............... No Retest
Required.
Dynamic Towing.............. Met............... No Retest
Required.
Jacking..................... Met............... No Retest
Required.
Hoisting.................... Met............... No Retest
Required.
Durability.................. Met............... No Retest
Required.
Safety
Hazards..................... Met............... No Retest
Required.
Stability................... Met............... No Retest
Required.
Braking..................... Met............... Retest.
Maintainability................. Met............... No Retest
Required.
Reliability..................... Met............... No Retest
Required.
Fuel Economy.................... Met............... Retest.
Emissions....................... Met............... Retest.
Interior Noise.................. Met............... Retest.
Exterior Noise.................. Met............... Retest.
Acceleration.................... Met............... No Retest
Required.
Gradeability.................... Met............... No Retest
Required.
Are All Performance Yes............... Yes.
Standards Met?.
Overall Results............. Pass.............. Pass.
Scoring Subtotals........... 24.9.............. 25.4.
Aggregate Score............. 85................ 85.
------------------------------------------------------------------------
E.4. Scoring of Existing Bus Models
Due to the administrative and financial burden of retesting all
existing transit buses under the testing program proposed in today's
NPRM, FTA proposes that buses with a valid test report conducted under
the current testing program would remain eligible for FTA financial
assistance until the bus undergoes a major change in component or
configuration, because a major change in the configuration or a
component might invalidate the data contained in its test report that
was based upon a particular component (e.g. engine) or configuration
(e.g., front- vs. rear-mounted engine). A major change is currently
defined by the Bus Testing Program rule (49 CFR 665) as:
(1) Major change in chassis design means, for vehicles manufactured
on a third-party chassis, a change in frame structure, material or
configuration, or a change in chassis suspension type;
(2) Major change in components means:
(a) For those vehicles that are not manufactured on a third-party
chassis, a change in a vehicle's engine, axle, transmission,
suspension, or steering components;
(b) For those that are manufactured on a third-party chassis, a
change in the vehicle's chassis from one major design to another;
(3) Major change in configuration means a change that is expected
to have a significant impact on vehicle handling and stability or
structural integrity.
For the benefit of purchasers, FTA proposes that the data from
existing test reports would be evaluated using the new criteria to
calculate an aggregate score, with the resulting amended test report
reflecting the vehicle's performance using the new criteria, along with
new scores for any additional partial tests that conform with the new
criteria. The amended report would apply the scoring system
[[Page 36135]]
adopted in the final rule and generate an aggregate score for the
applicable performance standards.
E.5. Re-Testing of Existing Bus Models To Raise the Overall Score
FTA would approve the execution of one partial test of an existing
bus model that has undergone non-major changes (e.g., adjusting engine
or transmission control software in order to improve mileage, replacing
wall insulation in order to further reduce interior noise) in
anticipation of achieving a higher aggregate score. Existing bus models
that undergo major configuration changes would continue to be eligible
for partial testing. If a bus fails to obtain a passing score, the
vehicle is ineligible to participate in FTA-assisted procurements.
F. Other Proposed Program Changes
F.1. Bus Payloading Procedures
There are three bus loading conditions currently employed during
the testing process. Portions of the Durability Test are performed at
curb weight (CW = bus weight including maximum fuel, oil, and coolant;
but without passengers or driver), seated load weight (SLW = 150 pounds
load in each passenger seat and 600 pounds per wheelchair position),
and at gross vehicle weight (GVW = seated load weight plus 150 pounds
for every 1.5 square feet of free floor space). Under the current Bus
Testing Rule, loading to GVW is performed even if the gross vehicle
weight rating (GVWR) or the axle weight ratings (GAWR) have been
exceeded. While this loading procedure is a good approximation of the
potential peak passenger loads in actual transit service, it creates
some negative impacts that are difficult to resolve. For instance, not
all buses are designed for transporting standing passengers and those
that are not designed for standees could be loaded beyond the ratings
of the chassis components. Thus, analysis of durability and reliability
failures during the test will be confounded by the overloading, and the
bus model's ability to satisfy the performance standards at its rated
load is unknown. Additionally, a bus model's compliance with FMVSS in
an overloaded condition is also unknown, as bus chassis and chassis
component warranties are contingent upon their usage within their
weight ratings.
Therefore, we propose to modify the existing test to only load the
bus up to its maximum weight rating, in contrast to the current
procedure of loading the vehicle with a full complement of seated and
standing passengers, even if this would exceed the vehicle's weight
rating. By testing within the rated passenger capacity of the bus
model, all manufacturers would be treated equally as they would be
specifying the capacity of their bus models. Under the proposed
performance standards, FTA would require that Durability and Class 2
Reliability failures be remedied by the end of the test. Vehicle
manufacturers should be aware that chassis and chassis component
suppliers might not offer any remedies to these failures if they
believe that overloading is causing the failure.
FTA proposes the following changes to the bus payloading procedure:
(1) Manufacturers are to specify, on the interior bulkhead of the
bus, the maximum number of standee passengers their bus model is
designed to carry.
(2) The maximum number of standee passenger loadings would be based
on 150 pounds and 1.5 square feet of free floor space per standee
passenger.
(3) Free floor space would exclude the designated areas for
wheelchair passengers, ingress/egress areas, area under seats, area
occupied by feet of seated passengers, and the vestibule area.
(4) Seated Load Weight (SLW) would be 150 pounds for every
passenger seat, the driver's position, 600 pounds per wheelchair
position, plus the curb weight of the bus.
(5) Gross Weight (GW) would be SLW plus the total standee weight
(product of 150 pounds * maximum (rated) number of standees).
The ability of a bus model to carry its full complement of seated,
wheelchair, and standee passengers would be assessed by measuring the
weight at each wheel position with the bus loaded to GW and comparing
to the GVWR, the GAWRs, and the maximum wheel and tire load ratings.
Buses that exceed any of their ratings when loaded to GW would not be
tested until the passenger rating is within the rated weight capacity
of the bus. FTA seeks comment on these proposed changes.
FTA is also proposing changing the definition of Curb Weight in the
665.5 of the rule from ``Curb weight means the weight of the empty,
ready-to-operate bus plus driver and fuel.'' to ``Curb weight means the
bus weight including maximum fuel, oil, and coolant; but without
passengers or driver.'' so that it is the same as used in the current
Bus Testing Program procedures and consistent with automotive industry
practice. This change results in no new costs as the current practice
remains the same.
F.2. Elimination of On-Road Fuel Economy Testing
FTA proposes that the Fuel Economy Test only be performed on the
chassis dynamometer in conjunction with the emissions testing. The bus
testing facility operator has been measuring fuel economy performance
on both the test track and on the chassis dynamometer since the
emission testing capability became available in 2010. A chassis
dynamometer is a device used to replicate the motion resisting forces
that act on a vehicle when it is driven. A chassis dynamometer consists
of a large diameter drum, a drive system, and a control system. The
drum is mounted indoors in the floor of the emissions test laboratory.
The bus drive wheels are placed directly onto the top of the drum and
the bus is physically restrained in place with chains and ratcheting
straps. During the fuel economy/emissions testing the bus is driven at
the speeds prescribed by each test duty cycle. The dynamometer applies
a resistive load as it spins that replicates the total motion
resistance the bus would experience if it was actually on a road.
While the duty cycles used in the dynamometer-based emission
testing are not the same as those used during the on-road testing, they
have proven to be comparable. The on-road (test track) fuel economy
test determines fuel economy over three different duty cycles:
1. ``Central Business District (CBD)'' phase of 2 miles with 7
stops per mile and a top speed of 20 mph;
2. ``Arterial'' phase of 2 miles with 2 stops per mile and a top
speed of 40 mph;
3. ``Commuter'' phase of 4 miles with 1 stop and a maximum speed of
40 mph.
The dynamometer fuel economy test is also conducted over three
different duty cycles:
1. ``Manhattan'' phase of 2 miles with 9.5 stops per mile and a top
speed of 25 mph;
2. ``Orange County Bus Cycle'' phase of 6 miles with 5 stops per
mile and a top speed of 41 mph;
3. ``HD-UDDS'' phase of 5 miles with 2 stops per mile and a max
speed of 58 mph. The CBD and the Manhattan cycles represent urban bus
operation, the Arterial and the Orange County Bus Cycle represent
suburban or express operation, and the Commuter and HD-UDDS cycles
represent commuter type bus operations. While the test results for the
same bus model will not be same for both urban, suburban, and commuter
tests (on-track vs. dyno), the rank order relationships of the
resulting fuel efficiencies has proven to be the same with the urban
having the lowest and
[[Page 36136]]
the commuter having the highest. There is no compelling need for the
dyno test cycles to be exactly the same as the on-track testing.
Maintaining three distinct test cycles for our transit consumers is the
primary objective.
FTA believes that the test results from the dynamometer test would
be more accurate and more consistent than the on-road results, since
the variables of wind and ambient temperature range are minimized or
eliminated. The Manhattan and the Orange County Bus Cycle are real
world measured duty cycles. The CBD, Arterial, and the Commuter are
analytical representations of the real world that took into
consideration the limitations of conducting the test on the test track.
Elimination of the on-road fuel economy test would also reduce test
program costs and shorten the length of the overall test schedule. FTA
requests comments on this proposal.
F.3. Bus Passenger Load for Emissions Testing
The current Emissions test specifies a bus payload equal to two-
thirds of the maximum seated passenger load. The origin of this
requirement was from previous heavy vehicle exhaust emissions
research.\26\ FTA proposes that the Emission test be conducted at
seated load weight (SLW), instead of two-thirds SLW, to enhance the
efficiency of the testing process. In this way time and labor costs are
reduced for bringing the SLW down to two-thirds SLW. This change
results in a 4-6 percent increase in the total test weight, thereby
slightly reducing measured fuel economy and slightly increasing
emissions. All of the other bus performance tests are conducted at SLW.
Maintaining consistency with past emission research does not provide
additional value to the Bus Testing Program. Additionally, the Bus
Testing Program Emissions test is not used to determine regulatory
compliance other than the proposed performance standards in this
notice. The proposed Emission performance standards were formulated to
allow for the slight increase in vehicle test weight that this change
would impart. FTA requests comments on this proposal.
---------------------------------------------------------------------------
\26\ West Virginia University, Center for Alternative Fuels,
Engines & Emissions, Transit Vehicle Emissions Program, Dr. Scott
Wayne, FTA Project No. WV-26-7008, May 2013.
---------------------------------------------------------------------------
F.4. Bus Testing Entrance Requirements
Currently, an entity desiring to test a bus enters into a contract
with the bus testing facility operator, without any pre-approval or
pre-authorization from FTA. Therefore, FTA proposes new procedural
requirements for a bus to enter the Bus Testing Program as follows: 1)
Bus models submitted for testing must be from a transit vehicle
manufacturer (TVM) whose Disadvantaged Business Enterprise (DBE) goals
have been submitted to FTA, consistent with 49 CFR Part 26
Participation by Disadvantaged Business Enterprises in Department of
Transportation Financial Assistance Programs. 2) Test model buses also
must comply with applicable NHTSA requirements in 49 CFR Part 566
Manufacturer Identification; 49 CFR Part 567 Certification; and 49 CFR
Part 568 Vehicle Manufactured in Two or More Stages--All Incomplete,
Intermediate and Final-Stage Manufacturers of Vehicle Manufactured in
Two or More Stages.
In order to commence testing, FTA proposes that test model buses
would also need to identify the maximum quantity of standee passengers,
be capable of negotiating the Durability Test course at the requisite
test speed under all conditions of loading (curb weight, seated load
weight, and gross weight), and be capable of following the test duty
cycles used for Fuel Economy and Emissions Test within the established
test procedure standard for allowable speed deviation.
F.5. Buy America
Lastly, FTA is proposing that bus models submitted for testing
satisfy the domestic content requirement of FTA's Buy America
regulation (see 49 CFR 661.11, Rolling Stock Procurements). FTA
believes this change would not be a significant impediment to
commencing testing, as section 665.11 of the bus testing regulation
already requires test models to be ``substantially fabricated and
assembled using the techniques, tooling, and materials that will be
used in production of subsequent uses of that model.'' This change
would ensure that the buses and components tested would be similar, if
not identical to, the vehicles ultimately manufactured for FTA
recipients. FTA does not expect any change to the component costs
because the test buses will be identical to the production models,
however, FTA is seeking comment regarding component changes that might
result in incremental costs to vehicle manufacturers.
F.6. Scheduling of Testing
Currently, the scheduling of a full test can be accomplished by
going directly the facility operator and completing a bus testing
contract and submitting other required documentation (https://www.altoonabustest.com/schedule_testing). Request for partial testing
must go to the FTA Bus Testing Program Manager first for a
determination of the set of tests necessary to bring the new bus model
configuration into compliance with the rule with respect to its major
changes in configuration. The bus manufacturer then submits the partial
testing determination letter provided by FTA to the facility operator
to schedule the partial test program.
FTA proposes that all requests for full or partial testing be
submitted to the FTA Bus Testing Program Manager for review prior to
scheduling a test with the Bus Testing Facility operator. All requests
shall provide: A detailed description of the new bus model (or
previously tested bus model incorporating major changes) to be tested;
the service life category of the bus; engineering level documentation
characterizing all major changes to the bus model, and documentation
that demonstrates satisfaction of each one of the testing requirements
outlined in paragraph 665.11(a). FTA would review the request and
determine if the bus model is eligible for testing and which tests need
to be performed. FTA would prepare a written response to the requester
for use in scheduling the required testing with the Bus Testing
Facility.
F.7. Test Requirements Review Milestone
FTA proposes the addition of a Test Requirements Review Milestone
that examines the results from the initial check-in inspections of the
bus (which occurs when the bus first arrives at the testing facility),
passenger payloading results, and the results of initial testing
operations. The purpose of this milestone is to verify that the bus
matches the bus documented in the test request and has satisfied the
program entrance criteria prior to the expenditure of FTA program
funding on this bus model. The intent of this Test Requirements Review
Milestone is to ensure that buses submitted to the Program are ready
for testing. The review would be conducted during the expenditure of
the 20 percent manufacturer fee and before the expenditure of the 80
percent Federal matching program funding. If the bus has met all of the
requirements 49 CFR 665.11, testing of the bus model would continue.
F.8. Penalty for Unauthorized Maintenance and Modification
Unauthorized maintenance and repairs by bus manufacturer
representatives, such as the replacement of vehicle parts or repairs
that were not captured by the bus testing facility
[[Page 36137]]
operator and recorded into the test report can lead to erroneous test
results that are not reflective of the bus model in its documented
configuration. To prevent this situation, FTA proposes that the Bus
Testing Facility operator investigate each occurrence of unsupervised
maintenance and repairs and determine the potential impact to the
validity of the test results. Tests where the results may have been
impacted would be repeated at the manufacturer's expense. Undocumented
bus modifications can also lead to results that do not reflect
accurately the performance capability of the documented configuration
of the bus. FTA proposes that the facility operator perform all
modifications on the test vehicle, consistent with the manufacturer's
specifications, unless the operator determines that the nature of the
modification is best performed by the manufacturer under the operator's
supervision. Significant vehicle modifications performed after the test
has started would first require review and approval by FTA. If the
modification is determined to be a major change, some or all of the
tests already completed may need to be repeated or extended.
Additionally, the facility operator would halt testing after the
occurrence of unapproved or unsupervised test vehicle modifications.
The vehicle manufacturer would submit a new test request to FTA that
addresses all the requirements in 49 CFR 665.11 to reenter the Bus
Testing Program.
F.9 Testing of Remanufactured Buses
FTA is not proposing the application of the Bus Testing Program
requirements to remanufactured bus models in this NPRM. However, FTA is
seeking comments related to the testing and the appropriate service
life expectations of remanufactured buses. Previously performed in-
house by transit agencies or by their contractor as part of one's fleet
maintenance, rebuilt (``remanufactured'') used transit buses are now
being sold to FTA recipients by third-parties as an alternative to
acquiring a newly-manufactured bus model. Bus testing requirements have
never been applied to rebuilt or remanufactured buses (in-house or
contracted) by the transit operators regardless of the level of
configuration changes performed, as this was part of a transit agency's
asset management obligations and the overall grant program risk was
considered low. The availability of fully depreciated (service life
requirement satisfied) used transit bus models with sound (at least
perceived sound) structures at a low cost enables a potentially
attractive value proposition to transit operators and enables a new
business opportunity for bus rebuilders.
The current Bus Testing Program policy for new and used bus models
is presented in Table F.9-1. Used buses and remanufactured bus models
that retain their production design configuration are not subject to
additional testing as long as the bus model already underwent a full
test. Remanufactured bus models with a major change in configuration
procured using procedures employed to acquiring new buses could be
treated as ``new'' bus models and subject to testing. However, the
regulation does not identify a service life requirement. For these
reasons, FTA has not applied the program requirements to remanufactured
bus models. However, FTA seeks external input regarding the
expectations and requirements for remanufactured bus models.
Specifically, FTA seeks answers and comments to these questions:
1. What, if any, problems are recipients experiencing with
remanufactured buses? For example, are remanufactured buses being
prematurely retired compared to reasonable expectations and in light of
the assumed reduced purchase cost? Do such buses need more maintenance
than should be reasonably expected?
2. If recipients are experiencing problems with remanufactured
buses, can the problems be addressed by subjecting the buses to FTA
testing and scoring? If so, what standards should FTA use for testing?
3. What types of buses and how many are being remanufactured
annually?
4. What actions are performed when remanufacturing a bus?
5. What are common entrance criteria for a used bus entering into
the remanufacturing process? Mileage limits? Age? Usage history?
6. What structural inspection techniques are employed during the
selection of candidate buses?
7. Should FTA apply Bus Testing requirements to all remanufactured
buses or just the ones procured through a bus acquisition project?
8. What service life length should be applied to remanufactured
buses?
9. Is a prorated service life requirement based on the ratio of the
acquisition cost as compared to a similar new bus model appropriate?
10. What information is available for estimating the benefits and
costs of testing requirements and a scoring system for remanufactured
buses?
Table F.9-1--Current Bus Testing Requirements for All Bus Acquisition Projects Subsidized With FTA Capital Grants
--------------------------------------------------------------------------------------------------------------------------------------------------------
Existing bus model Used bus model Used bus model
Completely new bus with a ``major'' New and used bus (remanufactured with (remanufactured with
model change models no design changes) a major change)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Required Testing................... Full test (all test Partial test to No testing if the model has been through a Meets the definition
categories). address design full test already. of a ``new bus
changes. Durability model''. Full or
test required only If partial testing is
the chassis or body required. Durability
structure was altered test required only
or structure is If the chassis or
loaded beyond the body structure was
load level of the altered or structure
original test. is loaded beyond the
load level of the
original test.
[[Page 36138]]
Durability Test Length............. 25% of manufacturer designated or \1\ minimum
Ex: A 12-year/500,000 mile service required service life distance, whichever is
life bus will be tested the greater.
equivalent of 125,000 miles (25%
of 500K). Actual durability test
distance is 12,500 miles as the
test track was designed to provide
a 1 to 10 mile acceleration
factor.).
Undetermined.........
--------------------------------------------------------------------------------------------------------------------------------------------------------
G. Section By Section Analysis
Section 665.1 Purpose
FTA proposes to amend the purpose of the regulation to reflect a
new pass/fail test and scoring system.
Section 665.3 Scope
FTA proposes no changes, as the requirements of this part continue
to apply to recipients of Federal financial assistance under 49 U.S.C.
Chapter 53.
Section 665.5 Definitions
FTA proposes changing the definition of Curb Weight from ``Curb
weight means the weight of the empty, ready-to-operate bus plus driver
and fuel.'' to ``Curb weight means the weight of the bus including
maximum fuel, oil, and coolant; but without passengers or driver.''
FTA proposes changing the definition of Gross Weight from ``Gross
weight, also gross vehicle weight, means the curb weight of the bus
plus passengers simulated by adding 150 pounds of ballast to each
seating position and 150 pounds for each standing position (assumed to
be each 1.5 square feet of free floor space).'' to ``the seated load
weight of the bus plus 150 pounds of ballast for each rated standee
passenger, up to and including, the maximum rated standee passenger
capacity identified on the bus interior bulkhead''.
FTA proposes changing the definition of Seated Load Weight from
``Seated load weight means the weight of the bus plus driver, fuel, and
seated passengers simulated by adding 150 pounds of ballast to each
seating position.'' to ``the curb weight of the bus plus seated
passengers simulated by adding 150 pounds of ballast to each seating
position and 600 pounds per wheelchair position.'' This 600 pound
figure is based on the minimum load-bearing capacity for wheelchair
lifts and ramps in the USDOT's accessible bus specifications at 49 CFR
Sec. 38.23(b)(1) and (c)(1).
Section 665.7 Certification of compliance
FTA proposes to amend this section to reflect that the recipient
must certify that a bus has received a passing test score, but
acknowledges that parties may seek assistance from FTA, consistent with
FTA's role in reviewing partial testing requests as described in
section 661.11(d). FTA is also removing the term ``Grantee'' from the
section heading and throughout this part, as FTA now uses the term
``recipient.''
Section 665.11 Testing requirements
FTA proposes additional requirements for a bus to enter the Bus
Testing Program. New bus models submitted for testing would be from a
Transit Vehicle Manufacturer that has submitted its DBE goals to FTA
consistent with 49 CFR part 26. Test model buses would also comply with
applicable requirements in 49 CFR part 566 Manufacturer Identification;
49 CFR part 567 Certification; and 49 CFR part 568 Vehicle Manufactured
in Two or More Stages--All Incomplete, Intermediate and Final-Stage
Manufacturers of Vehicle Manufactured in Two or More Stages. Bus models
would also need to have the maximum rated quantity of standee
passengers identified on the interior bulkhead in 2 inch tall or
greater characters, be capable of negotiating the Durability Test
course at the requisite test speed under all conditions of loading
(curb weight, SLW, and GVW), and be capable of following the test duty
cycles used for Fuel Economy and Emissions Tests within the test
procedure for allowable speed deviation. Lastly, bus models submitted
would satisfy the domestic content requirements for rolling stock in 49
CFR part 661, Buy America Requirements.
Section 665.13 Test report and manufacturer certification
FTA proposes adding language to this section for a requirement for
the Bus Testing Facility operator to score the test results using the
performance standards and scoring system outlined in Appendix A of this
part. FTA also proposes that the bus testing facility operator obtain
approval of the Bus Testing Report by the bus manufacturer and by FTA
prior to its release and publication. Finally, FTA proposes that the
bus testing facility operator to make the test results available
electronically to supplement the printed copies.
Section 665.21 Scheduling
FTA proposes that all requests for testing, including requests for
full or partial testing, be submitted to the FTA Bus Testing Program
Manager prior to scheduling with the Bus Testing Facility operator. All
test requests would provide: a detailed description of the new bus
model to be tested, the service life category of the bus, engineering
level documentation characterizing all major changes to the bus model,
and documentation that demonstrates satisfaction of each one of the
testing requirements outlined in paragraph 665.11(a). FTA would review
the test request and determine if the bus model is eligible for testing
and which tests need to be performed. FTA would prepare a written
response to the requester for use in scheduling the required testing
with the Bus Testing Facility operator.
Section 665.23 Fees
FTA is proposing a requirement that the manufacturer's share of the
test fee would be expended first during the testing procedure and that
the bus testing facility operator would obtain approval from FTA prior
to committing FTA program funds.
[[Page 36139]]
Section 665.25 Transportation of Vehicle
FTA is not proposing any changes.
Section 665.27 Procedures During Testing
FTA is proposing additional language for this section to require
the Bus Testing Facility operator to inspect the bus model
configuration upon arrival to compare it to that submitted in the test
request; to compare the gross vehicle weight and gross axle weights to
the ratings on the bus; to determine if the bus model can negotiate the
test track and maintain proper test speed over the durability, fuel
economy and emission drive cycles; and to provide these results to the
bus manufacturer and FTA prior to conducting testing using FTA program
funds.
FTA is also proposing additional language that requires the Bus
Testing Facility operator to investigate each occurrence of
unsupervised maintenance and assess the impact on the validity of the
test results and to repeat any impacted test results at the
manufacturer's expense. FTA proposes additional language to address
modifications to bus models undergoing testing. Specifically, this
section requires that the Bus Testing Facility operator perform or
supervise and document the performance of bus modifications only after
the modifications have been reviewed and approved by FTA. The language
also states that testing would be halted after the occurrence of
unsupervised bus modifications. The Bus Testing Facility operator would
not continue testing until FTA has issued a testing determination
regarding the modifications.
FTA proposes moving the test requirements from Appendix A into
section 665.27 and assigning performance standards to each of the test
categories as MAP-21 requires. FTA proposes amending the Performance
Test category by removing the language regarding the Braking
Performance Test and moving it into the Safety Test category. FTA also
proposes adding the requirement for a review of the Class 1 failures
documented in the Reliability Test category to the Safety Test
category.
Appendix A to Part 665--Bus Model Scoring System and the Pass/Fail
Standard
FTA proposes adding a bus model scoring system and Pass/Fail
Standard to Appendix A of Part 665 to outline the requirements of the
Bus Model Scoring System and the Pass/Fail Standard.
H. Regulatory Analyses And Notices
H.1. Executive Orders 13563 and 12866 and DOT Regulatory Policies and
Procedures.
This rulemaking is a significant regulatory action within the
meaning of Executive Orders 13563 and 12866, and FTA has determined
that it is also significant under DOT regulatory policies and
procedures because of substantial State, local government,
congressional, and public interest. However, this rule is not
``economically significant,'' as defined in Executive Order 12866.
This section explains: the purpose of the Bus Testing Program, why
we are proposing a pass/fail requirement with a point-based system and
how that fits within our mission, the alternative scoring systems we
considered, the logic that we employed in determining the weights
assigned to the different test categories, our rationale for
prioritizing use of the manufacturer's portion of the testing fee, and
our analysis of the costs and benefits.
Purpose of the Bus Testing Program
The Bus Testing Program was originally created to provide transit
agencies an independent source of bus performance results that could be
used to inform their bus procurement decisions. Without the program,
transit agencies would have to rely on either manufacturer supplied
information, information supplied by third parties (FTA is not aware of
third parties currently providing performance information about buses),
information from their own pilot bus demonstrations potentially
supplemented with specific engineering laboratory test procedures, or
on the experiences from other agencies with a particular bus model.
Without a centralized independent testing program, FTA believes the
introduction of new bus models would be limited, as the perceived
procurement risk would be high. As a result, successful bus adaptation
to new transit requirements would be slowed considerably.
Once the Bus Testing Program was established, the availability of a
test report was considered an adequate safeguard from catastrophic and
systemic failures of portions of a bus fleet. For popular bus types
where there are several competing bus models, FTA believes this
assumption holds true. However, for less common bus types, where there
are at times only one or two manufacturers capable of supplying, the
risk of the new bus model may be overshadowed by the risk to an agency
of not having a new replacement for the buses they are currently
operating. The proposed Pass/Fail rule was designed prevent the risk of
an inadequate bus model from being overshadowed by other priorities,
such as financial resources available for new buses, vis a vis funds
available for maintaining existing vehicles in a state of good repair.
Alternative Scoring Systems Considered
While reviewing and developing scoring systems to meet the MAP-21
requirements, FTA considered a number of alternatives. To begin, we
considered the importance of the entirety of the safety tests within
the existing Bus Testing Program. Noting how integral to the Bus
Testing Program each of the testing categories were, we wanted to
ensure that the buses that were tested, at the very least, met all of
the minimum performance standards, regardless of the scoring system
that we adopted. Stated differently, we resolved that the scoring
system would have to preclude a bus model from passing the test solely
by attaining additional points in other categories (while failing in
one or more key categories), resulting in points greater than the
threshold that we set for the pass/fail standard. We also wanted to
ensure that whatever system we adopted would be relatively simple,
straightforward, and easy to understand, and provide meaningful
information to both transit agencies and manufacturers. As discussed
below, using these principles, we assessed various systems that we
could adopt or implement to meet the requirements of MAP-21.
We first considered various qualitative systems. We reviewed a
``five-tier'' based system, as used by other organizations. We liked
the simplicity of the five-star system for grading buses that met the
minimum requirement of passing all of the tests. While our review of
various systems indicated that such qualitative systems are simple to
implement, they can be very subjective. Moreover, the five-tier system
did not capture the level of detail and differential information that
we desired to convey to the transit industry and manufacturers. We also
reviewed and considered an ``A to D'' based grading system. Again,
while this would have resulted in a fairly simple and straightforward
system, it did not convey the level of information or the level of
detail that was our goal. Thus, we rejected these two qualitative
systems. While they were simple, straightforward, and easy to
understand, they did not meet our goal of providing meaningful
information to transit agencies and manufacturers.
[[Page 36140]]
Next, we considered quantitative point-based systems with the
minimum threshold requirement of passing all of the tests. We
considered various scales. We rejected a 50-point based scale for lack
of simplicity. We considered an 80-point scale (10 points for each test
category) and rejected it because it did not capture the relative
importance or weighting of the categories. We also considered various
levels for the pass/fail threshold for each of the scales. Finally, we
settled on a 100-point scale due to its universality. FTA initially
considered a minimum passing score of 40 points, believing the 60
discretionary points would provide purchasers with a greater range with
which to evaluate different vehicles, but given the grading systems
used in schools and other applications, FTA established a minimum
passing threshold of 60 points with 40 discretionary points. This
quantitative scale with the minimum threshold of passing all of the
tests met all of our goals that the scoring system is relatively
simple, straightforward, and easy to understand, and will provide
meaningful information to transit agencies and manufacturers.
Logic Used to Determine Weighting for Tests and Sub-Tests
After deciding to propose a 100-point scale for the Bus Testing
Program, we had to weigh the importance of each of the test categories
within the Bus Testing Program. After much deliberation and
consultation, we determined that the Structural Integrity and Safety
Tests were the most important components of the Bus Testing Program, as
both were critical to the operation of the vehicle while on the road.
Therefore, we allotted 50 of the total 100 points to these two tests.
Between the two tests, we determined that, while both were important,
the Structural Integrity Test was more important than the Safety Test,
based on its greater importance in evaluating a vehicle's construction
and design. Hence, we assigned 60 percent of the points for these tests
to the Structural Integrity Test and the remaining 40 percent to the
Safety Test.
Within the Structural Integrity Test are seven sub-tests
categories, of which six are pass/fail tests. Thus, we allotted one
point each for the Shakedown, Distortion, Static Towing, Dynamic
Towing, Hydraulic Jacking, and Hoisting Tests. The Durability Test, as
the most important component of the Structural Integrity Test, received
the remaining 24 points. Within these Durability Tests, we allocated
body and power train failures equal accord and each category received
12 points based on their importance to daily operation.
For the Safety sub-tests, we determined that the Hazards Test was
as important as the other two sub-tests within this category and
allotted it one-half of the total 20 points. The Stability and Braking
Tests have three component tests that require a pass/fail grading and
one that is a performance based allocation. We valued each of these
tests equally, based on their relative importance when evaluating a
vehicle. Hence, we apportioned 25 percent of the remaining points to
each test.
For the Maintainability and Reliability Tests, we assessed the
Maintainability Test to be twice as important as the Reliability Test,
but both tests to be as important as the remaining tests, as both
directly affect a transit agency's operating costs. Maintainability
reflects how much time and resources the transit agency should expect
to budget over the course of a vehicle's service life to perform
routine maintenance, and reliability reflects a vehicle's ability to
meet its service life requirements without significant service
disruptions caused by unscheduled maintenance. For ease of assigning
points within the weightings, we allocated 24 points (or just less than
one-half of the 50 points for the remaining tests) to these two tests.
Hence, within our weighting scheme, the Maintainability Test received
16 percent of the total points and the Reliability Test received eight
percent of the total points.
Assessing the remaining four tests, Fuel Economy, Emissions, Noise,
and Performance Tests, we determined that each was about the same level
of importance based on comments from transit agencies, but that two,
Fuel Economy and Emissions Tests, were slightly more important in terms
of helping a transit agency to budget for a vehicle's fuel consumption
over its lifetime and in calculating the vehicle's incremental benefit
towards meeting Clean Air Act requirements. Therefore, as opposed to
assigning equal weighting to each of the remaining tests, we allocated
slightly more weight to the Fuel Economy and Emissions Tests than the
Noise and Performance Tests. This resulted in a point allocation of
seven points or 27 percent of the remaining points for to the Fuel
Economy and Emissions Tests and an average of six points or 23 percent
of the remaining points for the Noise and Performance Tests.
The Fuel Economy Test allocates points on a performance basis
determined by the output of the type of fuel. For the Emissions Tests,
we apportioned one-half point for each of the five Emissions Tests that
are already regulated by other Federal agencies and the remaining
points for the Carbon Dioxide Test. This weighting for carbon dioxide
captures the importance of alternative fuels with respect to greenhouse
gases.
The Noise Test allocates points on a performance basis determined
by the level of decibels produced. We weighted the Interior Noise and
Exterior Noise Test equally (3.5 points each). As for the Performance
Test, we weighted the bus model performance on a 2.5 percent grade and
the performance during the acceleration test as being equally important
and together being worth 60 percent of the five points available. The
performance on a 10 percent grade was valued at 40 percent of the
Performance test category.
Testing Fee Prioritization
In order to preclude buses that are not ready to complete the Bus
Testing Program, the NPRM proposes to exhaust the manufacturer's 20
percent contribution for the total testing fee prior to employing funds
from FTA's 80 percent contribution. This prioritizing of the
manufacturers' portion of the test fee is purposed to incentivize
manufacturers to ensure that the bus model submitted will, at a
minimum, clear the initial check-in inspections, passenger payloading,
and initial testing operations. FTA estimates that, depending on the
bus model, nearly 20 percent of the testing fee should encompass the
check-in process and threshold tests.
Based on previous testing experience, FTA determined that bus
models that fail these preliminary activities will not perform well
during subsequent tests. This proposed policy minimizes the cost to FTA
from bus models submitted before they are ready for testing, thereby
conserving Federal resources and ensuring that the proper incentive
structures are in place. This will encourage manufacturers to ensure
their product can withstand the rigors of bus testing. FTA would
continue to pay the 80 percent Federal match for one retest and would
contribute no Federal funds for a third test or subsequent tests
required to pass the instant test.
Benefit-Cost Analysis
This section contains FTA's analysis of the benefits and costs of
the proposed rule. FTA estimated the proposed rule's benefits and costs
through two steps: First, FTA identified and analyzed the benefits and
costs of the existing Bus Testing program (baseline). Second,
[[Page 36141]]
FTA identified and analyzed the expected benefits and costs of the
proposed rule relative to the baseline. To determine the benefits and
costs of the proposed rule, FTA reviewed the test data for all bus
models that had been tested at the Bus Testing Facility between January
2010, when the Environmental Protection Agency's (EPA's) current Diesel
Engine Emission Standards took effect (40 CFR part 86, as amended, 66
FR 5002, January 18, 2001), and February 2013, when this rulemaking
commenced. The resulting diesel engine exhaust after-treatment systems
used to satisfy the 2010 requirements potentially impacted the
reliability, maintainability, fuel economy, emissions, and noise test
results for a portion of the 49 buses. Additionally, there were OEM
product updates to many of the medium-duty chassis used by the five,
seven, and ten year service life buses that would affect test results
in several test categories. A total of 49 buses had been tested over
this period. FTA believes that the test results for these 49 bus models
tested since 2010 provide the best available source of information for
determining the cost of the proposed rule on future buses that would be
tested (and the models they represent). All bus types and sizes are
included in the group of 49, from accessible vans to 60-foot
articulated bus models. Buses fueled by compressed natural gas (CNG),
electricity, diesel, gasoline, and liquefied petroleum gas (LPG) were
present within this group. To determine qualitative benefits, FTA also
examined the test results and the transit experience with two bus
models tested (prior to 2010) that failed to meet their service life
requirements in transit service. FTA has placed the test results of the
buses that it analyzed in the docket for this rulemaking.
A summary of the results of our cost analysis is presented in Table
H-1. Eight categories of costs were identified, analyzed, and
annualized:
1. Cost of Required Bus Design Changes: This category is the
estimated annual cost of applying the design changes and components
necessary to comply with all of the proposed performance standards to
all affected bus models produced in one year.
2. Lost Value of Test Buses: This category estimates the
depreciation cost of a bus subjected to the testing process. For each
of the 49 buses models tested from 2010 through 2012, the full retail
value was estimated by identifying a recent purchase value from the
2013 APTA Fleet Report and applying a depreciation factor of 50% to bus
models that underwent a durability test and a factor of 20% for bus
models that only underwent performance and other non-durability related
tests.
3. Shipping of Test Buses: This category estimates the cost of
shipping the test buses to the Bus Testing and Research Center and back
to the manufacturer. The actual/estimated distance that each of the 49
bus models traveled was determined and was used for our calculations.
Table H-0 presents this data.
Table H-0--Distance Traveled To and From Test Center
------------------------------------------------------------------------
Actual/
estimated
Service shipping Shipped via truck
Report No. life distance to to and from test
and from test center
center
------------------------------------------------------------------------
1001........................ 7 490
1002........................ 7 490
1003........................ 12 549
1004........................ 7 490
1005........................ 7 1014
1006........................ 10 490
1007........................ 12 310
1008........................ 7 490
1009........................ 7 490
1010........................ 10 975
1011........................ 12 780
1012........................ 7 490
1014........................ 7 490
1015........................ 12 1400
1016........................ 12 1400 X
1017........................ 4 490
1101........................ 12 1400
1102........................ 7 490
1103........................ 7 1112
1104........................ 10 490
1105........................ 7 1112
1106........................ 7 490
1107........................ 12 574 X
1108........................ 12 482
1109........................ 12 2676 X
1110........................ 10 490
1111........................ 7 490
1112........................ 7 490
1113........................ 7 430
1114........................ 7 490
1115........................ 4 1112
1116........................ 7 1112
1117........................ 12 310
1118........................ 12 1400 X
1120........................ 7 490
1201........................ 7 490
1202........................ 12 310
1203........................ 7 430
[[Page 36142]]
1204........................ 7 1112
1205........................ 12 1400
1206........................ 12 2676 X
1207........................ 7 1112
1208........................ 7 430
1210........................ 7 1112
1211........................ 12 1400
1212........................ 7 955
1213........................ 12 482
1214........................ 7 1112 X
1215........................ 4 490
------------------------------------------------------------------------
For 10-, 7-, 5-, and 4-year buses, a cost of $2.00 per mile was
used to estimate the shipping cost. This cost is based on a recent
shipment of a mid-sized bus on a truck. For heavy-duty 12-year diesel
fueled buses, a cost of $1.61 per mile was used to cover the costs of
driving the bus to the test center and back. The estimated fuel costs
were calculated using the bus model's measured highway fuel economy and
a fuel price of $3.00 per gallon was added. For heavy-duty buses
powered by natural gas or electricity, a shipping cost of $4.00 per
mile was applied. This cost represents the cost to ship these bus
models on a truck.
4. Parts Consumed: This cost category is for the cost of parts
consumed during the test. FTA seeks comments on the average cost of
parts consumed during the test process as FTA had no data on which it
could estimate those costs.
5. On-Site Personnel: This cost category is for the cost of
maintaining manufacturer personnel on-site at the test center. For each
test of a heavy-duty bus, the cost of a mechanic's labor ($20.35 an
hour), lodging, and per diem at State College, PA for three full
months. Manufacturer personnel are often on-site during the testing of
heavy-duty bus models.
6. Paperwork Burden: This cost category covers the costs to
manufacturers of providing mandatory information to the Bus Testing
Program.
7. Manufacturer Testing Fees: This cost category covers the 20
percent testing fees that the manufacturers pay to have testing
conducted.
8. FTA Program Cost: This cost category covers the funding provided
by FTA to cover 80 percent of the costs associated with testing a bus
model.
FTA estimates the costs of the existing Bus Testing Program are as
follows: The maximum total annual program cost is $3,750,000 with 80
percent ($3,000,000) covered by FTA and 20 percent ($750,000) paid by
transit vehicle manufacturers who submit a bus for testing. The current
Paperwork Reduction Act reportable costs are $9,016. The estimated
annual cost of on-site manufacturer personnel is estimated to be
$76,673. The value of the parts consumed in the testing process is
unknown. The annual estimated bus shipping costs for the current
program is $63,743.
The estimated annual test bus depreciation cost is $1,591,714. The
annual cost of bus design improvements as a result of the current
program is assumed zero as there are no minimum performance standards
requirements. For the purpose of this analysis, FTA assumes that
manufacturers do not take remedial action to buses when defects are
identified through testing. FTA also assumes that there are zero costs
resulting from buses being designed or manufactured differently in
response to the existing testing requirements. FTA seeks comments on
both these assumptions.
To estimate the costs of the proposed rule, FTA first identified
all of the bus models in the study group of 49 that would fail to meet
the proposed standards. The most significant cost, of those FTA was
able to estimate, was the cost of retesting to validate the remedies
needed to achieve passing test results. The testing fees for the
program are broken down by test and sub-test categories, with
manufacturers charged fees only for the tests that must be conducted.
The fee schedule for the current program is shown in Table H-3. Next,
FTA determined the performance issues that need to be remedied and the
tests that would need to be repeated. Then FTA estimated the costs for
retesting, and in two cases, the cost of a potential remedy. FTA
provides a summary of this analysis in Table H-4.
[[Page 36143]]
[GRAPHIC] [TIFF OMITTED] TP23JN15.005
The results from this analysis indicate that annual costs would
increase in several areas. The impact of the proposed performances
standards to the FTA program cost is estimated to be $133,448. A total
of $33,362 in additional manufacturer's fees would be collected from
the additional tests. An additional paperwork burden of $767 would be
incurred from the required failure analysis and remedy proposal
process. An additional $5,103 would be expended for on-site personnel
expenses incurred performing test bus modifications at the test site.
An unknown amount of additional parts and components would be consumed
during the retesting. FTA estimates that one of the eight failed buses
would be returned to the manufacturer for systemic modifications
incurring additional round-trip shipping expenses of $2,034. FTA
believes that the retesting process will not depreciate the test bus an
additional amount beyond the first test. In many cases the test bus may
be worth more once the failure modes have been resolved and test buses
have inherent remaining value in the future as testing mules. FTA is
not able to quantify the additional cost of remedying buses in response
to failing one or more performance standards. Nor is FTA able to
estimate potential costs from design or manufacture changes made to
buses to obtain higher testing scores. FTA seeks comments on the extent
of such costs and requests information to develop estimates. However,
FTA believes there are no additional costs to the program from
implementing the proposed Bus Model Scoring System. The scores will be
calculated automatically once the test results are finalized.
[[Page 36144]]
FTA also analyzed the costs of the discretionary program changes
proposed in this NPRM. The proposed rule would modify two test
procedures (payloading and emissions test payload) but does not impose
any completely new testing procedures, and would eliminate the On-Road
Fuel Economy Test procedure, thereby reducing the aggregate costs
currently associated with the Bus Testing Program. For the revised bus
payloading procedures, FTA estimates an annual decrease in the program
cost of $294 and a decrease in testing fees of $74. These are a result
of labor cost savings from loading the mid-sized buses with fewer or no
simulated standee passengers. FTA estimates an increase in the annual
paperwork burden of $1,488 from the increased manufacturer labor
required to determine and report to FTA the total passenger capacity of
new bus models submitted to the program. The only other cost identified
with this proposal is the new requirement to add a placard on the
interior bulkhead of the bus identifying the maximum standee passenger
rating in 2 inch or taller letters. FTA estimates the annual cost
impact to new bus models is $58,038. This cost analysis is presented in
Table H-2.
Table H-2--Cost of Standee Passenger Rating Placard ($)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Standee Rating Placard (source: www.edecals.com using a Estimated cost
2.5 inch tall lettering stating ``XX Standees Maximum'') per decal (using Labor amount to Estimated cost
Labor rate assumes a category of ``assembler and a quantity of Labor rate (hr) install (hr) per bus Total annual cost
fabricator'' from bls.gov 500)
--------------------------------------------------------------------------------------------------------------------------------------------------------
annual cost for new production transit buses (5600 units 8.99 13.74 0.10 10.36 58,038
a year).................................................
--------------------------------------------------------------------------------------------------------------------------------------------------------
Table H-3--Current Bus Testing Program Costs and Fees
----------------------------------------------------------------------------------------------------------------
500,000 mi--12 350,000 mi--10 200,000 mi--7 150,000 mi--5 100,000 mi--4
Test year service year service year service year service year service
life life life life life
----------------------------------------------------------------------------------------------------------------
Check-In........................ 3,000 3,000 3,000 3,000 3,000
Inspect for Accessibility....... 1,500 1,500 1,500 1,500 1,500
-------------------------------------------------------------------------------
Maintainability (scheduled and
unscheduled)................... Included in the durability test cost
Selected Maintainability........ 4,500 4,500 4,500 4,500 4,500
-------------------------------------------------------------------------------
Reliability..................... Included in the durability test cost
-------------------------------------------------------------------------------
Safety.......................... 3,000 3,000 3,000 3,000 3,000
-------------------------------------------------------------------------------
Performance..................... 3,000 3,000 3,000 3,000 3,000
Brake........................... 3,100 3,100 3,100 3,100 3,100
Shakedown....................... 6,000 6,000 6,000 6,000 6,000
Distortion...................... 3,000 3,000 3,000 3,000 3,000
Static Towing................... 1,500 1,500 1,500 1,500 1,500
Dynamic Towing.................. 1,500 1,500 1,500 1,500 1,500
Jacking......................... 1,500 1,500 1,500 1,500 1,500
Hoisting........................ 1,500 1,500 1,500 1,500 1,500
Structural Durability........... 117,890 85,270 55,760 40,060 25,970
Fuel Economy.................... 6,000 6,000 6,000 6,000 6,000
Interior Noise.................. 1,500 1,500 1,500 1,500 1,500
Exterior Noise.................. 1,500 1,500 1,500 1,500 1,500
Emissions....................... 44,000 44,000 44,000 44,000 44,000
Total for Full Testing 203,990 171,370 141,860 77,660 60,570
(100%).....................
Manufacturer's Portion Fee (20%) 40,798 34,274 28,372 15,532 12,114
----------------------------------------------------------------------------------------------------------------
Table H-4--Summary of the Costs for Retesting Failed Bus Models
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Shipping of
test bus back
to
Cost of required bus design Lost value manufacturer Additional On-site Paper-work Testing FTA program
Bus (report number) Failed test category changes of test for parts personnel burden fees (20%) cost
buses modifications consumed
and return to
Altoona
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Cost of remedying and retesting bus models (2010-2013) that would fail a proposed performance standard ($)
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
PTI-BT-1214............................. Structural durability...... unknown--upper body 0 0 unknown 4,374 215 11,152 44,608
structure failing.
PTI-BT-1208............................. Structural durability...... unknown--body structure 0 0 unknown 4,374 215 11,152 44,608
cracks.
[[Page 36145]]
PTI-BT-1110............................. Structural durability...... unknown--body to frame 0 0 unknown 4,374 215 17,054 68,216
interface is cracking.
Potentially need a new bus
body mount design..
PTI-BT-1108............................. Powertrain durability...... unknown--multiple different 0 2034 unknown ........... 710 23,578 94,312
powertrain failure modes
need to be remedied.
Maintainability............ if powertrain durability 0 0 unknown ........... 0 0 0
failures are corrected
this standard would be met
as well.
PTI-BT-1108............................. Performance................ unknown--the maximum 0 0 unknown ........... 0 600 2,400
propulsion power delivered
to the wheels needs to be
increased.
PTI-BT-1009............................. Powertrain durability...... unknown--multiple different 0 0 unknown 2,187 215 11,152 44,608
powertrain failure modes
need to be remedied.
PTI-BT-1107............................. Structural durability...... $130--radius rod mount was 0 0 ........... ........... 42 0 0
re-welded to correct
manufacturing defect.
Powertrain durability...... unknown--multiple different 0 4,592 unknown ........... 380 23,578 94,312
powertrain failure modes
need to be remedied.
Transmission cradle was
the primary issue.
Performance................ unknown--the maximum 0 .............. unknown ........... 42 600 2,400
propulsion power delivered
to the wheels needs to be
increased.
Safety-braking............. additional test trials 0 0 0 0 0 620 2,480
needed to achieve greater
brake lining contact with
brake rotors.
PTI-BT-1107............................. Maintainability............ 0--if the powertrain 0 0 unknown ........... 0 0 0
durability failures are
corrected this standard
would be met as well.
[[Page 36146]]
PTI-BT-1006............................. Interior Noise............. $211--this trolley bus 0 0 0 0 133 300 1,200
exceeded the proposed
interior noise standard by
4 dB at the driver's
seating position.
Commercially available
(dynamat xtreme) sound
dampening material applied
to the floor and engine
cover area would reduce
the average noise level by
5 dB. 20 square feet of
this material costs
$170.00 retail and a two
hours of mechanic labor (2
x 20.35 = 40.70) to
install.
PTI-BT-1010............................. Interior Noise............. $211--this trolley bus 0 0 0 0 133 300 1,200
exceeded the proposed
interior noise standard by
4 dB at the driver's
seating position.
Commercially available
(dynamat xtreme) sound
dampening material applied
to the floor and engine
cover area would reduce
the average noise level by
5 dB. 20 square feet of
this material costs
$170.00 retail and a two
hours of mechanic labor (2
x 20.35 = 40.70) to
install..
Total Cost ($)............. unknown.................... 0 6,626 0 15,309 2,300 100,086 400,344
Annual Cost ($)............ unknown.................... 0 2,209 0 5,103 767 33,362 133,448
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
The annual cost savings of eliminating the on-road fuel economy
test is $64,000 for the FTA program and $16,000 in manufacturer test
fees. FTA estimated that 15 on-road fuel economy tests would be
eliminated annually and the cost of the dynamometer based fuel economy
test is already captured in the cost for the emissions test. One full
electric bus is expected to be tested annually. Electric bus models do
not need to undergo emissions testing. As a result, the cost for
conducting one electric bus fuel economy test was not eliminated.
FTA is also proposing changing the bus passenger load for the
emissions test from \2/3\ seated load weight to full seated load
weight. FTA estimates a cost reduction of $470 for the FTA program
portion and $118 in reduced fees to the manufacturers. The cost savings
is derived from eliminating the labor of unloading and reloading \1/3\
of the seated passenger load as all of the other non-durability
performance tests are conducted at full seated load.
The proposed program entrance requirements are expected to increase
the annual FTA program costs by $2,654 and require $664 in additional
manufacturer costs. The additional costs are a result of the proposed
Buy America bus configuration inspections conducted at bus check-in.
The details
[[Page 36147]]
of this cost analysis are outlined in Table H-5.
Table H-5--Buy America Configuration Inspection Cost
----------------------------------------------------------------------------------------------------------------
Labor category Hourly rate Source Total hours per bus Cost
----------------------------------------------------------------------------------------------------------------
diesel auto service tech.................. 20.35 bls.gov 4 81.40
technical writer.......................... 31.49 bls.gov 4 125.96
................. ........... Cost per bus 207.36
................. ........... Total annual cost (16 $3,318
buses)
----------------------------------------------------------------------------------------------------------------
The proposed revisions to the test scheduling process are expected
to increase the annual paperwork burden to bus manufacturers by $1,322.
The test entrance requirements review milestone is not expected to add
any costs to the program as only FTA will be reviewing the results of
the check-in process and determining the outcome of the milestone
review.
Lastly, the annual cost of the proposed penalty for unauthorized
maintenance and modification is estimated to be $800 for the FTA
program cost portion and $200 in fees to the manufacturers. The costs
were determined by amortizing the cost of test track upgrades for
physical security and surveillance over a 10-year period.
A summary of the estimated annual benefits of the Bus Testing
Program is presented in Table H-6. Seven categories of program benefits
were identified and analyzed:
1. Greater probability of meeting service life and reduced
unscheduled maintenance: This category estimates the annual benefits
achieved by all of the NPRM proposals that potentially improve the
probability new model bus models entering the fleet will satisfy their
service life requirement and the benefits obtained through a reduction
of unscheduled maintenance in actual service. While we provide a
potential estimate of this benefit, we do not include it in our
quantitative analysis, but note that this will most likely be a cost
reduction (qualitative benefit) to the industry.
2. Reduced safety risk: This category estimates the benefits
derived from the NPRM proposals that reduce the safety risk of new bus
models entering transit service.
3. Improved recipient awareness and accuracy of total bus passenger
capacity: This category of benefits examines the benefits obtained from
determining and communicating the rated standee passenger capacity of a
bus to recipients to inform their procurement process and their bus
operations.
4. Improved recipient knowledge of Buy America and Bus Testing
production configuration: This category improves knowledge of both Buy
America and the Bus Testing provisions herein. We do not quantify these
benefits.
5. Increased confidence the delivered production buses will perform
the same as the test bus: This category examines the benefits of the
proposals in increasing the understanding and confidence that the bus
model a recipient procures and is delivered matches the bus tested with
respect to its design configuration and major components. FTA requests
comments on the extent recipients or the public is concerned that
tested buses may not meet Buy America requirements.
6. Faster comprehension of test results/scores and motivation for
improved bus performance: This category examines the benefits derived
from the proposals to increase the speed and depth of comprehension of
the bus testing results.
7. Simplified test scheduling process and elimination of
unnecessary testing: This category examines the benefits of maintaining
one point and process of program entry and the benefits of eliminating
unnecessary testing.
FTA was unable to provide monetized benefits for many of the
benefit categories. For many of the categories where FTA believes there
are benefits but was unable to quantify, the result is identified as
``unknown''. For categories where FTA believes there is no benefit, the
result was identified as ``0''. The benefits of a greater probability
of bus models meeting their service life was quantified, but only to
inform our qualitative assumptions. FTA seeks comments related to the
benefits of categories with an ``unknown'' result.
Overall, FTA believes that the current program provides potential
benefits in all of the seven categories identified when the information
generated by the program is used in the procurement decision process.
FTA is not aware of any means to determine these benefits, but FTA
believes the proposed minimum performance standards will reduce safety
risks, reduce unscheduled maintenance, and ensure a greater probability
of a bus model meeting its expected service life.
Table H-6--Summary of the Estimated Annual Benefits for All Proposals
--------------------------------------------------------------------------------------------------------------------------------------------------------
Increased
Greater Grantee Improved grantee confidence the Faster Simplified test
probability of awareness and knowledge of Buy delivered comprehension scheduling and
meeting service Reduced safety accuracy of America and bus production of test scores process &
Item life and risk total bus testing buses will and motivation elimination of
reduced passenger production perform the for improved unnecessary
unscheduled capacity configuration same as the bus testing
maintenance text bus performance
--------------------------------------------------------------------------------------------------------------------------------------------------------
Baseline--Current Program.... unknown......... unknown......... unknown......... unknown......... unknown........ unknown........ unknown
Proposed MAP-21 Minimum Cost reduction.. unknown......... 0............... 0............... 0.............. 0.............. 0
Performance Standards.
Proposed Scoring System...... unknown......... unknown......... 0............... 0............... 0.............. unknown........ 0
[[Page 36148]]
Proposed Discretionary ................ ................ ................ ................ ............... ............... ...............
Program Changes.
Revised Bus Payloading unknown......... unknown......... unknown......... 0............... 0.............. 0.............. 0
Procedures.
Elimination of On-Road Fuel 0............... 0............... 0............... 0............... unknown........ 0.............. Cost reduction
Economy Test.
Revised Bus Passenger Load 0............... 0............... 0............... 0............... 0.............. 0.............. Cost reduction
for Emissions Testing.
Bus Testing Entrance 0............... unknown......... unknown......... unknown......... unknown........ 0.............. unknown
Requirements.
Revisions to the Scheduling 0............... 0............... 0............... 0............... 0.............. 0.............. unknown
of Testing Requirements.
Test Requirements Review 0............... 0............... 0............... 0............... 0.............. 0.............. unknown
Milestone.
Penalty for Unauthorized unknown......... unknown......... unknown......... unknown......... unknown........ unknown........ 0
Maintenance and Modification.
Estimated Program Benefit Cost reduction.. unknown......... unknown......... unknown......... unknown........ unknown........ Cost reduction
(Baseline and all Proposals).
--------------------------------------------------------------------------------------------------------------------------------------------------------
Table H-7--Benefits Achieved from the Minimum Performance Standards
Projected benefit from the service life loss prevention resulting from the proposed durability requirements
--------------------------------------------------------------------------------------------------------------------------------------------------------
Estimated
Estimated annual
# of tested quantity of service
Service models that buses sold life value Total cost of
life # of units # of models failed in 2013 Average new loss new transit
Bus size category sold in tested 2010- durability that have bus value (assumes buses procured
(yrs) 2013 \1\ 2012 (structural failed the \2\ ($) bus in 2013
or proposed retirement
powertrain) durability at 50%
standard life) ($)
--------------------------------------------------------------------------------------------------------------------------------------------------------
> 55 foot articulated....................... 12 172 2 0 0 760,766 0 130,851,752
45 foot..................................... 12 18 2 0 0 449,712 0 8,094,816
40 foot..................................... 12 1,906 10 1 38 439,954 8,385,523 838,552,324
35 foot..................................... 12 373 2 1 37 286,972 5,352,028 107,040,556
30 foot..................................... 10 283 4 1 14 207,528 1,468,261 58,730,424
< 27 foot................................... 4, 5, 7 2,892 29 3 60 62,410 1,867,135 180,489,720
Total................................... ........... 5,644 49 6 149 ........... 17,072,947 1,323,759,592
--------------------------------------------------------------------------------------------------------------------------------------------------------
\1\ Table 9A, FY 2013: https://www.fta.dot.gov/about_FTA_16073.html.
\2\ See APTA Public Transportation Vehicle Database. https://www.apta.com/resources/statistics/Pages/OtherAPTAStatistics.aspx.
FTA is not able to provide a monetized value for the safety risk
reduction. Further, we have estimated potential benefits of bus models
meeting their service life requirements, but we used this to inform our
qualitative assumption that there would be aggregate benefits to the
industry. We did not include this in our quantitative calculations
because we were uncertain of the potential aggregate savings on a year-
to-year basis into the future as the industry adapts to the instant
rulemaking. The results of this analysis are presented in Table H-7.
The analysis presented in Table H-7 used the 2013 transit bus
procurement data outlined in Table 9A in the FY 2013 FTA statistical
summaries by bus size category and quantity. This analysis also
estimated the average cost of a bus model in each size category using
the cost information in Table 9A. FTA then determined the quantity of
bus models tested in each of the size categories from 2010-2012 (49
buses total) and the number of those that failed the proposed
durability performance standard (6). FTA estimated the quantity of bus
models sold in 2013 that would have been restricted from FTA recipients
in each bus size category. This estimate assumes that 20 percent of the
bus models sold in 2013 were bus models tested between 2010 and 2012.
The other 80 percent of the sales were assumed to consist of existing
bus models tested prior to 2010. FTA then estimated the projected
quantity of failing buses by applying a ratio of the number of tested
buses that would fail the proposed durability standard by the number of
bus models tested in that size category to 20 percent of the 2013 bus
sales figures. This resulting quantity of buses was multiplied by the
average monetary value of that bus size category
[[Page 36149]]
and divided by two to obtain the average amount of service life value
lost assuming that each of the failed buses only satisfied 50 percent
of their service life requirement. FTA notes that this analysis assumes
that all six models were not modified by the manufacturer prior to
procurement, as the agency has no information concerning whether or not
any modifications did in fact occur. If modifications did occur, then
the potential benefits discussed here may be overstated.
We note here that though we conducted this analysis, we did not
include these values in our quantitative calculation of benefits. We
conducted this analysis to inform our qualitative assumption of
potential benefits. We found, as shown above in Table H-6, that
potential for a major cost reduction for the industry is great, but we
are uncertain of the potential aggregate savings on a year-to-year
basis into the future as the industry adapts to the requirements
enumerated herein. FTA seeks comments on this analysis.
As another baseline, the lost service life value of two tested bus
models known to have failed in service but outside the study window
from 2010-2012 was also estimated. The results of this analysis are
presented in Table H-8. Again, while we performed this analysis, we did
not include these values in our quantitative calculation of benefits.
We used this analysis to inform our qualitative assumption of potential
benefits. We found again, as shown in Table H-8, that the potential for
a major cost reduction for the industry is great, but we are uncertain
of the potential aggregate savings on a year-to-year basis into the
future as the industry adapts to the requirements enumerated herein.
FTA seeks comment on this analysis.
Table H-8--Estimated Service Life Value Loss of Two Failed Bus Models
Estimated benefits from Service Life Loss Prevention of Proposed Durability Requirements with known bus models
that failed in service from 2003 to 2013
----------------------------------------------------------------------------------------------------------------
Estimated annual
Initial bus value service life value loss
Bus size Quantity ($) (assumes bus retirement
at 50% life) ($)
----------------------------------------------------------------------------------------------------------------
60 foot articulated.............................. 226 451,328 51,000,064
23 foot hybrid electric.......................... 70 150,000 5,250,000
Total Service Value Loss..................... ................. ................. 56,250,064
Estimated Annual Loss over 2003-2013......... ................. ................. 5,625,006
----------------------------------------------------------------------------------------------------------------
FTA, though, was able to estimate the quantified benefits provided
by the proposed durability performance standards in the form of reduced
unscheduled maintenance, which we estimate to be $531,990 per year. FTA
was only able to estimate the reduction in labor costs and not the
associated reduction in the costs of replacement components. The basis
for the reduction in labor costs was the estimated reduction in
unscheduled maintenance hours after the design remedies for structural
and powertrain durability were applied to the failing bus models
identified in the study group. The results of this analysis are
presented in Table H-9.
Table H-9--Benefits From Reduced Unscheduled Maintenance
[Benefit Derived from reduced bus maintenance requirements as a result of proposed durability standards]
--------------------------------------------------------------------------------------------------------------------------------------------------------
Average
unscheduled Average Estimated
# of tested maintenance unscheduled quantity of Benefit from the
models that hours per bus maintenance buses sold in reduction in Benefit from the
Service life failed eliminated by hours per bus 2013 that have maintenance hours reduction in the
Bus size category (yrs) durability durability avoided over failed the @ 20.35/hr amount of
(structural or standard 50% service proposed (diesel service components replaced
powertrain) during test life (until durability technician) ($)
(25% service early standard
life) retirement)
--------------------------------------------------------------------------------------------------------------------------------------------------------
> 55 foot articulated........... 12 0 0 0 0 0 unknown
45 foot......................... 12 0 0 0 0 0 unknown
40 foot......................... 12 1 103 206 38 159,300 unknown
35 ft........................... 12 1 113 226 37 170,167 unknown
30 ft........................... 10 1 4 8 14 2,279 unknown
< 27 foot....................... 4, 5, 7 3 82 164 60 200,244 unknown
Total....................... .............. 6 .............. .............. 149 531,990 ...................
--------------------------------------------------------------------------------------------------------------------------------------------------------
FTA believes the proposed results scoring system will provide
benefits in the areas of reduced unscheduled maintenance, reduced
safety risk, with the faster comprehension of test results, and provide
industry motivation to seek bus models with higher test scores. FTA
seeks comments on the benefits of the proposed scoring system as it is
currently unable to quantify these benefits.
FTA is confident the proposed revisions to the bus payloading
procedures that require the posting of the maximum rated standee
passenger load on the interior bus bulkhead will provide benefits in
the areas of greater probability of a bus meeting its service life
requirements, reduced amounts of unscheduled maintenance, reduced
safety risk, and greater understanding of the total rated bus passenger
capacity.
FTA believes that eliminating the current on-road fuel economy test
and only publishing the fuel economy test results from the dynamometer
based test will provide recipients more realistic
[[Page 36150]]
and reliable test results than the current on-road fuel economy test.
Having only one set of fuel economy test results will also eliminate
the potential confusion to recipients and manufacturers with respect to
the scoring of the test results. FTA was unable to quantify the
benefits, beyond the program cost reduction, of eliminating the on-road
fuel economy test.
For the proposal to revise the bus passenger load for the emissions
testing to seated load weight instead of the \2/3\ seated load weight
that was unique in the emission test. The benefit of this change is a
minor cost reduction from the reduced labor of unloading and loading
\1/3\ of the seated load weight just for this test. FTA does not expect
any other benefits from this proposal.
The proposed program entrance requirements are expected to provide
benefits with reduced safety risk, greater awareness and accuracy of
the bus passenger capacity, greater understanding of the Buy America
compliant bus configuration with respect to major component systems,
and prevents unnecessary retesting due to bus production configuration
anomalies discovered during or after the test is completed. FTA was
unable to quantify these benefits.
The primary benefit of the revisions to the scheduling of testing
requirements is that the process will be same whether it is a request
for full testing or partial testing. By establishing a single point of
entry for the program there will be less confusion about the program
requirements and the process and consistency in the resulting
determinations. FTA was not able to quantify this benefit.
The benefit of the proposed test requirements review milestone is a
program event that will deliver the benefits of the bus entrance
requirements. This event will provide all testing stakeholders
(manufacturer, bus testing facility operator, FTA, and potentially a
recipient) a clear understanding of a new bus model's program
eligibility and readiness for testing. FTA did not quantify the benefit
of this proposal.
The proposed penalty for unauthorized maintenance and modification
is the repeat of all potentially affected tests. This proposal provides
benefits in all the categories identified except with the ``simplified
test scheduling and elimination of unnecessary testing'' category. FTA
was not able to directly quantify these benefits.
Using a 3 and 7 percent discount rate over a ten-year analysis
period using the information developed above, FTA calculates that the
Net Present Value of the changes encompassed within this proposed rule
would yield a positive $3,606,732 at 3 percent discount and a positive
$2,969,704 at 7 percent discount. Table H-10 shows our DCF analysis.
Table H-10--Discounted Cash Flow Analysis and Net Present Values
--------------------------------------------------------------------------------------------------------------------------------------------------------
Year Costs Benefits Net cash flow Discount rate DCF @ 3% Discount rate DCF @ 7%
--------------------------------------------------------------------------------------------------------------------------------------------------------
1....................................... $109,171 $531,990 $422,819 0.03 $410,504 0.07 $395,158
2....................................... 109,171 531,990 422,819 0.03 398,547 0.07 369,306
3....................................... 109,171 531,990 422,819 0.03 386,939 0.07 345,146
4....................................... 109,171 531,990 422,819 0.03 375,669 0.07 322,567
5....................................... 109,171 531,990 422,819 0.03 364,727 0.07 301,464
6....................................... 109,171 531,990 422,819 0.03 354,104 0.07 281,742
7....................................... 109,171 531,990 422,819 0.03 343,791 0.07 263,310
8....................................... 109,171 531,990 422,819 0.03 333,777 0.07 246,085
9....................................... 109,171 531,990 422,819 0.03 324,056 0.07 229,986
10...................................... 109,171 531,990 422,819 0.03 314,617 0.07 214,940
NPV 3,606,732 NPV 2,969,704
--------------------------------------------------------------------------------------------------------------------------------------------------------
H.2. Executive Order 13132 (Federalism)
This NPRM has been analyzed in accordance with the principles and
criteria contained in Executive Order 13132 (``Federalism'''). This
NPRM does not include any regulation that has substantial direct
effects on the States, the relationship between the national government
and the States, or the distribution of power and responsibilities among
the various levels of government. Therefore, the consultation and
funding requirements of Executive Order 13132 do not apply.
H.3. Executive Order 13175 (Consultation and Coordination with Indian
Tribal Governments)
This NPRM has been analyzed in accordance with the principles and
criteria contained in Executive Order 13175 (``Consultation and
Coordination with Indian Tribal Governments''). Because this NPRM does
not have tribal implications and does not impose direct compliance
costs, the funding and consultation requirements of Executive Order
13175 do not apply.
H.4. Executive Order 13272 (Intergovernmental Review)
The regulations implementing Executive Order 12372 regarding
intergovernmental consultation on Federal programs and activities do
not apply to this rulemaking as the bus testing program does not
involve direct Federal assistance, nor does it involve direct Federal
development.
H.5. Regulatory Flexibility Act
The Regulatory Flexibility Act (5 U.S.C. 601-611) requires each
agency to analyze regulations and proposals to assess their impact on
small businesses and other small entities to determine whether the rule
or proposal will have a significant economic impact on a substantial
number of small entities. Although the testing requirement imposes
minor compliance costs on the regulated industry, including bus
manufacturers who meet the definition of ``small businesses,'' Congress
has authorized FTA to pay 80% of the bus manufacturer's testing fee,
defraying the direct financial impact on these entities. FTA has
estimated the additional costs and the projected benefits of this
proposed rule, above. I hereby certify that this rulemaking would not
have a significant economic impact on a substantial number of small
entities.
H.6. Unfunded Mandates Reform Act of 1995
The Unfunded Mandates Reform Act of 1995 (2 U.S.C. 1532, et seq.)
requires agencies to evaluate whether an agency action would result in
the expenditure by State, local and tribal governments, in the
aggregate, or by the private sector, of $151 million or more (as
adjusted for inflation) in any one year, and if so, to take steps to
minimize these unfunded mandates. FTA does not believe the
[[Page 36151]]
proposed rulemaking would result in expenditures exceeding this level.
H.7. Paperwork Reduction Act
Under the Paperwork Reduction Act of 1995 (PRA) (44 U.S.C. 3501-
3520), a Federal agency must obtain approval from OMB before conducting
or sponsoring a collection of information as defined by the PRA.
Because the proposed regulation contains a new provision that would
require manufacturers to provide technical specifications regarding
their vehicles to FTA in order to receive approval to proceed with
testing, FTA will submit a revised information collection estimate to
OMB.
In compliance with the PRA, we announce that FTA is seeking comment
on a new information collection.
Agency: Federal Transit Administration.
Title: Bus Testing Program.
Type of Request: Modified information collection.
OMB Control Number: 2132-0550.
Form Number: Not assigned.
Requested Expiration Date of Approval
Three years from the date of approval.
Summary of the Collection of Information.
In accordance with the Paperwork Reduction Act of 1995, this notice
announces the intention of the Federal Transit Administration (FTA) to
request the Office of Management and Budget (OMB) to update the
following information collections for the FTA Bus Testing Program. The
information to be collected for the Bus Testing Program is necessary to
ensure that buses have been tested at the Bus Testing Center for
maintainability, reliability, safety, performance (including braking
performance), structural integrity, fuel economy, emissions, and noise
and have met the required performance standards.
Description of the Need for the Information and Use of the Information
Title 49 U.S.C. Section 5323(c) provides that no federal funds
appropriated or made available after September 30, 1989, may be
obligated or expended for the acquisition of a new bus model (including
any model using alternative fuels) unless the bus has met the
requirements of FTA's Bus Testing Program. Title 49 U.S.C. Section
5318(a) further specifies that each new bus model is to be tested for
maintainability, reliability, safety, performance (including braking
performance), structural integrity, fuel economy, emissions, and noise.
In addition, any existing bus models being produced with a major change
must also comply with the requirements of the Bus Testing Program. Upon
completion of the testing of the vehicle, a bus testing report is
provided to the manufacturer. 49 CFR part 665.7(a) states that a
recipient of federal funds must certify that any new bus model acquired
with FTA financial assistance has been tested in accordance with the
requirements of Part 665, and that the recipient has received a copy of
the applicable Bus Testing Report before expenditure of any FTA funding
on a bus.
The Bus Testing Program (often referred to as ``Altoona Testing''
due to the location of the primary test facility) is operated by The
Thomas D. Larson Pennsylvania Transportation Institute (LTI), an
interdisciplinary research unit of The Pennsylvania State University in
the College of Engineering. Founded in 1989, LTI operates the Bus
Testing Center, conducts the tests, and documents the test results
under a cooperative agreement with the Federal Transit Administration
(FTA).
The Bus Testing Program has proven to be valuable to the transit
industry. As of March 31, 2015, testing has been completed on 437 buses
with a total of 9,214 bus malfunctions identified. Of those
malfunctions, 44 could have resulted in serious injuries or significant
property damage had they occurred in revenue service. Many of the other
malfunctions would adversely impact transit service (e.g., resulting in
mechanical breakdowns and stranded passengers), and all would increase
maintenance costs by requiring corrective maintenance actions. By
testing new bus models before they are purchased, recipients and
manufacturers can often address problems before the fleet is built,
potentially saving the federal government and grant recipients
considerable money and time and avoiding inconveniencing passengers.
The information collected by the Bus Testing Program is used to: (1)
Determine the eligibility of a new bus model for testing as per 49 CFR
665.11; (2) determine the amount of testing necessary; (3) satisfy the
legal and administrative requirements necessary for the Bus Testing
Facility to schedule the testing of a new bus model; (4) to collect new
bus model design, and component information for inclusion in the final
report; (5) determine compliance with the fuel economy and emissions
performance standards; and (6) determine the maximum rated standee
passenger capacity of a new bus model.
Information addressing items 1 and 2 will be collected by FTA
through a standardized electronic form to be available on the FTA
internet site and used by FTA to process the request for new bus model
testing. An outline of this proposed standard form is included as an
information collection instrument in the ROCIS system. From the
information collected on the standardized form and previous bus model
testing history, if any, FTA will determine the amount of testing that
is necessary. Once complete, FTA will provide the testing determination
results to the requester and to the Bus Testing Facility operator if
testing is required. If FTA determines that no testing is required, no
additional information is collected for that request.
In order to schedule a bus test at the Bus Testing Center (item 3),
bus manufacturers must submit a variety of information to LTI. The
steps for submitting a vehicle for testing are outlined on LTI's Web
site at https://146.186.225.57/schedule_testing. The first piece of
information that must be submitted is two signed copies of the testing
contract. The contract outlines that LTI is the official operator of
the bus testing facility and that they are under a cooperative
agreement with FTA to conduct testing of transit vehicles in accordance
with FTA regulations and the established testing procedures. The
contract can be found as an information collection instrument in the
ROCIS system and online at https://146.186.225.57/scheduling_pdfs/Contract_Dec_2013.pdf. Additional information that must be submitted
before testing begins includes; a spare parts inventory list, evidence
of adequate liability and physical damage insurance coverage on the
bus, and a check for the manufacturer's share of the testing fee.
To address item 4, bus manufacturers are required to complete the
bus model information template. This information can be submitted at
the time of test scheduling or later, as it is included in the final
bus testing report to document the bus configuration tested. This
template is included as an information collection instrument in the
ROCIS system. For item 5, bus manufacturers need to submit a copy of
their compliance documentation prepared to address the applicable
Federal requirements of 49 CFR part 535, 40 CFR part 86, and 40 CFR
part 1037 as evidence of satisfying the proposed FTA performance
standards for ``Fuel Economy'' and ``Emissions'' outlined in the Bus
Testing Pass/Fail NPRM.
The Pass/Fail NPRM also proposes that bus manufacturers identify
the
[[Page 36152]]
maximum rated standee passenger capacity on the front interior
bulkhead. This rating will be used for the purposes of payloading the
test bus and will also inform FTA recipients about the total rated
passenger capacity of the new bus models.
Description of the Likely Respondents
Bus manufacturers are the primary respondents.
Estimate of the Total Annual Reporting and Recordkeeping Burden
Resulting From the Collection of Information
The hourly burden and cost to respondents is driven by the
information collected during the test request process, the test
scheduling process, and the report preparation and the pass/fail
compliance process. The program averages 46 requests for testing
annually and assumed that the number of test requests will remain at 46
annually. FTA estimates that with the use of a new standardized form
for requesting testing, that all 46 requests will require 0.75 hour for
the respondent to complete regardless if the request is for full or
partial testing. The estimated hourly burden and annualized cost to
respondents for the test request process is outlined in Table H-10
below. The estimates assume that a mechanical engineer will complete
the standardized test request form.
On average annual basis, five test requests were of a higher level
of complexity that FTA needed more information in order to assess the
scope of the partial test program. The additional information consists
of engineering drawings, 3-D depictions, finite element analyses, sub-
system specifications, and similar documents. These items are already
part of the bus manufacturers' normal product development process and
FTA believes it would not require significant additional time or costs
to create. FTA estimates that each of these five expanded information
collections required an additional 4 hours each to prepare and send to
FTA. Labor categories and rates from the Bureau of Labor Statistics
(https://www.bls.gov/oes/current/) were used to estimate the annual
labor costs.
Table H-10--Estimated Cost and Burden of the Test Request Process
--------------------------------------------------------------------------------------------------------------------------------------------------------
Labor rate ($/
Item Labor category (BLS code/ hr) (May 2013 Time (hrs) Annual Total annual Total annual
title) BLS statistic) quantity hours cost ($)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Standardized test request form............ 17-2141 Mechanical engineer. 41.31 0.75 46 34.5 1425.20
Partial Test Determination Request 17-2141 Mechanical Engineer. 41.31 4.0 5 20.0 826.20
(Expanded).
-------------------------------------------------------------------------------------------------------------
Total Annual Partial Test ............................ .............. .............. .............. 54.5 $2251.40
Determination Request Burden.
--------------------------------------------------------------------------------------------------------------------------------------------------------
The estimated hourly and cost burden related to scheduling a bus
for testing with the bus testing facility operator is presented in
Table H-11 (see below). FTA estimates that a lawyer, accountant,
mechanical engineer, and admin personnel will be involved in the
preparation of the request. An average of 16 tests is scheduled with
LTI annually
Table H-11--Estimated Labor Burden and Cost for the Test Scheduling Process
----------------------------------------------------------------------------------------------------------------
Labor rate
Labor category (BLS code/ ($/hr) (May Preparation
Item title) 2013 BLS time (hrs) Cost ($)
statistic)
----------------------------------------------------------------------------------------------------------------
Testing Contract.......................... 23-1011 Lawyer............... 63.46 1.0 63.46
Proof of Insurance........................ 23-1011 Lawyer............... 63.46 1.0 63.46
Payment Check............................. 13-2011 Accountant........... 34.86 1.0 34.86
Spare Parts Inventory List................ 17-2141...................... 41.31 3.0 123.93
Mechanical Engineer..........
Bus Design Characteristics Information.... 17-2141...................... 41.31 2.5 103.28
Mechanical Engineer..........
Assembling/Mailing of Test Scheduling 43-000....................... 16.78 1.5 25.17
Package. Office/Admin Support.........
Postage for package....................... ............................. ........... ........... 8.63
Total burden per test request......... 10.0......................... 422.79
Total Annual Burden (16 tests a year). 160.0........................ $6764.64
----------------------------------------------------------------------------------------------------------------
There is an additional paperwork burden associated with submitting
documentation to FTA and the Bus Testing Facility operator for the
retesting of a failed performance standard. Bus manufacturers will need
to submit to FTA a failure analysis and a proposed corrective action
report for bus models that fail to meet one or more of the proposed
performance standards. They will also need to submit additional test
fees associated with the tests that are repeated. The estimated burden
and cost is presented in Table H-12. Over the three-year study period,
seven bus models would have required a request for retesting resulting
in an average of 2.33 requests annually.
[[Page 36153]]
Table H-12--Estimated Burden and Cost for the Request of Retesting to Address a Failed Performance Standard
----------------------------------------------------------------------------------------------------------------
Labor rate ($/
Item Labor category (BLS code/ hr) (May 2013 Preparation Cost ($)
title) BLS statistic) time (hrs)
----------------------------------------------------------------------------------------------------------------
Payment Check for Retesting Fees...... 13-2011 Accountant...... 34.86 0.5 17.43
Check Mailing......................... 43-000.................. 16.78 1.0 16.78
Office/Admin Support....
Postage for package................... ........................ .............. .............. 5.60
Preparation of Failure Analysis and 17-2141................. 41.31 7.0 289.17
Modification Proposal. Mechanical Engineer.....
Total burden per test request..... 8.5..................... 328.98
Total Annual Burden (2.33 retest 20...................... $766.52
requests a year).
----------------------------------------------------------------------------------------------------------------
One of the proposed revisions to the payloading process requires
that the maximum standee passenger rating be placarded inside on the
front bulkhead of the test bus. The estimated cost and labor burden for
this information collection is presented in Table H-13.
Table H-13--Estimated Burden and Cost for the Revised Bus Payloading Procedures
----------------------------------------------------------------------------------------------------------------
Labor rate ($/
Item Labor category (BLS code/ hr) (May 2013 Preparation Cost ($)
title) BLS statistic) time (hrs)
----------------------------------------------------------------------------------------------------------------
Maximum Standee Passenger Capacity 17-2141................. 41.31 2.0 82.62
Calculation. Mechanical Engineer.....
Placard (source: www.edecals.com using ........................ .............. .............. 8.99
a 2.5 inch tall lettering stating
``XX Standees Maximum'' and a
quantity of 500).
Installation of Placard............... 51-2099................. 13.74 0.10 1.37
Assembler and Fabricator
Total burden per test bus......... 2.10.................... 92.98
Total Annual Burden (16 buses )... 33.6.................... $1487.68
----------------------------------------------------------------------------------------------------------------
The proposed revisions to test scheduling (49 CFR 665.11) introduce
additional documentation requirements during the test requesting
process. The manufacturer must verify that the vehicle complies with
applicable FMVSS requirements and that the vehicle meets the Buy
America content requirements in 49 CFR 661.11. The estimated cost and
labor burden of these requirements for this information collection is
presented in Table H-14.
Table H-14--Estimated Burden and Cost for the Revised Test Scheduling Requirements
----------------------------------------------------------------------------------------------------------------
Labor rate ($/
Item Labor category (BLS code/ hr) (May 2013 Preparation Cost ($)
title) BLS statistic) time (hrs)
----------------------------------------------------------------------------------------------------------------
Submission of Documentation for 49 CFR 17-2141................. 41.31 1.0 41.31
part 565 Vehicle Identification Mechanical Engineer.....
Number Requirements; 49 CFR part 566
Manufacturer Identification; 49 CFR
part 567 Certification; and where
applicable, 49 CFR part 568 Vehicle
Manufactured in Two or More Stages--
All Incomplete, Intermediate and
Final-Stage Manufacturers of Vehicle
Manufactured in Two or More Stages.
Submission of Documentation for Buy 17-2141................. 41.31 1.0 41.31
America U.S. content requirements of Mechanical Engineer.....
49 CFR Sec. 661.11, Rolling Stock
Procurements.
Total burden per test bus......... 2.0..................... 82.62
Total Annual Burden (16 buses )... 32.0.................... $1321.92
----------------------------------------------------------------------------------------------------------------
The total burden and cost for this NPRM is summarized in Table H-
15. FTA estimates the total annual burden and cost of the information
collections resulting from the proposals in this NPRM as 300 hours and
$12,593. The previous burden estimate for the existing program was 210
hours and $9,016.
[[Page 36154]]
Table H-15--Total Estimated Annual Burden and Cost of the Proposed Bus
Testing Pass/Fail NPRM
------------------------------------------------------------------------
Annual burden
Information collection (hr) Annual cost ($)
------------------------------------------------------------------------
Test Request Process.............. 54.5 $2251.40
Test Scheduling Process........... 160.0 6764.64
Request of Retesting to Address a 20 766.52
Failed Performance Standard......
Revised Bus Payloading Procedures. 33.6 1487.68
Revised Test Scheduling 32.0 1321.92
Requirements.....................
Total......................... 300.1 12,592.16
------------------------------------------------------------------------
Comments are invited on:
Whether the collection of information is necessary for the
proper performance of the functions of the Department, including
whether the information will have practical utility.
Whether the Department's estimate for the burden of the
information collection is accurate.
Ways to minimize the burden of the collection of
information on respondents, including the use of automated collection
techniques or other forms of information technology.
Please submit any comments, identified by the docket number in the
heading of this document, by any of the methods described in the
ADDRESSES section of this document. Comments are due by August 24,
2015.
H.8. Regulation Identifier Number (RIN)
A regulation identifier number (RIN) is assigned to each regulatory
action listed in the Unified Agenda of Federal Regulations. The
Regulatory Information Service Center publishes the Unified Agenda in
April and October of each year. The RIN number contained in the heading
of this document may be used to cross-reference this action with the
Unified Agenda.
H.9. National Environmental Policy Act
The National Environmental Policy Act of 1969 (NEPA), as amended
(42 U.S.C. 4321-4347), requires Federal agencies to consider the
consequences of major federal actions and prepare a detailed statement
on actions significantly affecting the quality of the human
environment. FTA has determined that this rulemaking is categorically
excluded pursuant to 23 CFR 771.118(c)(4).
H.10. Privacy Act
Anyone is able to search the electronic form for all comments
received into any of our dockets by the name of the individual
submitting the comments (or signing the comment, if submitted on behalf
of an association, business, labor union, etc.). You may review DOT's
complete Privacy Act Statement in the Federal Register published on
April 11, 2000 (Volume 65, Number 70; Pages 19477-78) or you may visit
www.regulations.gov.
H.11. Executive Order 12898 (Environmental Justice)
Executive Order 12898, ``Federal Actions to Address Environmental
Justice in Minority Populations and Low-Income Populations,'' and DOT
Order 5610.2(a), ``Actions to Address Environmental Justice in Minority
Populations and Low-Income Populations (see, www.fhwa.dot.gov/environment/environmental_justice/ej_at_dot/order_56102a/index.cfm),
require DOT agencies to achieve environmental justice (EJ) as part of
their mission by identifying and addressing, as appropriate,
disproportionately high and adverse human health or environmental
effects, including interrelated social and economic effects, of their
programs, policies, and activities on minority populations and low-
income populations in the United States. The DOT Order requires DOT
agencies to address compliance with the Executive Order and the DOT
Order in all rulemaking activities. To meet this goal, FTA has issued
additional final guidance in the form of a circular (Circular 4703.1,
``FTA Policy Guidance for Federal Transit Recipients,'' July 17, 2012;
https://www.fta.dot.gov/legislation_law/12349_14740.html), to implement
Executive Order 12898 and DOT Order 5610.2(a).
FTA evaluated this proposed rule under the Executive Order, the DOT
Order, and the FTA Circular. Environmental justice principles, in the
context of establishing a quantitative scoring system for public
transit vehicles, fall outside the scope of applicability.
Nothing inherent in this proposed regulations would
disproportionately impact minority or low income populations, as the
primary parties affected by this proposal are those transit vehicle
manufactures who would be subject to the bus testing procedures and the
new quantitative scoring system. FTA has determined that the proposed
regulations, if finalized as proposed, would not cause
disproportionately high and adverse human health and environmental
effects on minority or low income populations.
List of Subjects in 49 CFR Part 665
Buses, Grant programs--transportation, Public transportation, Motor
vehicle safety, Reporting and recordkeeping requirements.
Issued in Washington, DC, under the authority delegated at 49
CFR 1.91.
Therese McMillan,
Acting Administrator.
For the reasons stated in the preamble and under the authority of
49 U.S.C. 5323(c), 5318, and the delegations at 49 CFR 1.91, the
Federal Transit Administration proposes to revise Part 665 of Title 49,
Code of Federal Regulations, to read as follows:
PART 665--BUS TESTING
Subpart A--General
Sec.
665.1 Purpose.
665.3 Scope.
665.5 Definitions.
665.7 Certification of compliance.
Subpart B--Bus Testing Procedures
665.11 Testing requirements.
665.13 Test report and manufacturer certification.
Subpart C--Operations
665.21 Scheduling.
665.23 Fees.
665.25 Transportation of vehicle.
665.27 Procedures during testing.
Appendix A to Part 665--Bus Model Scoring System and Pass/Fail
Standard
Authority: 49 U.S.C. 5318 and 49 CFR 1.91.
Subpart A--General
Sec. 665.1 Purpose.
An applicant for Federal financial assistance for the purchase or
lease of buses with funds obligated by the FTA shall certify to the FTA
that any new bus model acquired with such assistance has been tested
and has received a passing test score in accordance with this part.
This part contains the information necessary for a
[[Page 36155]]
recipient to ensure compliance with this provision.
Sec. 665.3 Scope.
This part shall apply to an entity receiving Federal financial
assistance under 49 U.S.C. Chapter 53.
Sec. 665.5 Definitions. As used in this part--
Administrator means the Administrator of the Federal Transit
Administration or the Administrator's designee.
Automotive means that the bus is not continuously dependent on
external power or guidance for normal operation. Intermittent use of
external power shall not automatically exclude a bus of its automotive
character or the testing requirement.
Bus means a rubber-tired automotive vehicle used for the provision
of public transportation service by or for a recipient of FTA financial
assistance.
Bus model means a bus design or variation of a bus design usually
designated by the manufacturer by a specific name and/or model number.
Bus Testing Facility means the facility used by the entity selected
by FTA to conduct the bus testing program, including test track
facilities operated in connection with the program.
Bus Testing Report means the complete test report for a bus model,
documenting the results of performing the complete set of bus tests on
a bus model.
Curb weight means the weight of the bus including maximum fuel,
oil, and coolant; but without passengers or driver.
Emissions means the components of the engine tailpipe exhaust that
are regulated by the United States Environmental Protection Agency
(EPA), plus carbon dioxide (CO2) and methane (CH4).
Emissions control system means the components on a bus whose
primary purpose is to minimize regulated emissions before they exit the
tailpipe. This definition does not include components that contribute
to low emissions as a side effect of the manner in which they perform
their primary function (e.g., fuel injectors or combustion chambers).
Final acceptance means the formal approval by the recipient that
the vehicle has met all of its bid specifications and the recipient has
received proper title.
Gross weight (Gross Vehicle Weight, or GVW) means the seated load
weight of the bus plus 150 pounds of ballast for each standee
passenger, up to and including, the maximum rated standee passenger
capacity identified on the bus interior bulkhead.
Hybrid means a propulsion system that combines two power sources,
at least one of which is capable of capturing, storing, and re-using
energy.
Major change in chassis design means, for vehicles manufactured on
a third-party chassis, a change in frame structure, material or
configuration, or a change in chassis suspension type.
Major change in components means:
(1) For those vehicles that are not manufactured on a third-party
chassis, a change in a vehicle's engine, axle, transmission,
suspension, or steering components;
(2) For those that are manufactured on a third-party chassis, a
change in the vehicle's chassis from one major design to another.
Major change in configuration means a change that is expected to
have a significant impact on vehicle handling and stability or
structural integrity.
Modified third-party chassis or van means a vehicle that is
manufactured from an incomplete, partially assembled third-party
chassis or van as provided by an OEM to a small bus manufacturer. This
includes vehicles whose chassis structure has been modified to include:
a tandem or tag axle; a drop or lowered floor; changes to the GVWR from
the OEM rating; or other modifications that are not made in strict
conformance with the OEM's modifications guidelines where they exist.
New bus model means a bus model that--
(1) Has not been used in public transportation service in the
United States before October 1, 1988; or
(2) Has been used in such service but which after September 30,
1988, is being produced with a major change in configuration or a major
change in components; or
Operator means the operator of the Bus Testing Facility.
Original equipment manufacturer (OEM) means the original
manufacturer of a chassis or van supplied as a complete or incomplete
vehicle to a bus manufacturer.
Parking brake means a system that prevents the bus from moving when
parked by preventing the wheels from rotating.
Partial testing means the performance of only that subset of the
complete set of bus tests in which significantly different data would
reasonably be expected compared to the data obtained in previous full
testing of the baseline bus model at the Bus Testing Facility.
Partial testing report, also partial test report, means a report
documenting, for a previously-tested bus model that is produced with
major changes, the results of performing only that subset of the
complete set of bus tests in which significantly different data would
reasonably be expected as a result of the changes made to the bus from
the configuration documented in the original full Bus Testing Report. A
partial testing report is not valid unless accompanied by the
corresponding full Bus Testing Report for the corresponding baseline
bus configuration.
Public transportation service means the operation of a vehicle that
provides general or special service to the public on a regular and
continuing basis consistent with 49 U.S.C. Chapter 53.
Recipient means an entity that receives funds under 49 U.S.C.
Chapter 53, either directly from FTA or through a direct recipient.
Regenerative braking system means a system that decelerates a bus
by recovering its kinetic energy for on-board storage and subsequent
use.
Retarder means a system other than the service brakes that slows a
bus by dissipating kinetic energy.
Seated load weight means the curb weight of the bus plus the seated
passenger load simulated by adding 150 pounds of ballast to each
seating position and 600 pounds per wheelchair position.
Service brake(s) means the primary system used by the driver during
normal operation to reduce the speed of a moving bus and to allow the
driver to bring the bus to a controlled stop and hold it there. Service
brakes may be supplemented by retarders or by regenerative braking
systems.
Small bus manufacturer means a secondary market assembler that
acquires a chassis or van from an OEM for subsequent modification or
assembly and sale as 5-year/150,000-mile or 4-year/100,000-mile minimum
service life vehicle.
Tailpipe emissions means the exhaust constituents actually emitted
to the atmosphere at the exit of the vehicle tailpipe or corresponding
system.
Third party chassis means a commercially available chassis whose
design, manufacturing, and quality control are performed by an entity
independent of the bus manufacturer.
Unmodified mass-produced van means a van that is mass-produced,
complete and fully assembled as provided by an OEM. This shall include
vans with raised roofs, and/or wheelchair lifts, or ramps that are
installed by the OEM or by a party other than the OEM provided that the
installation of these components is completed in strict conformance
with the OEM modification guidelines.
[[Page 36156]]
Unmodified third-party chassis means a third-party chassis that
either has not been modified, or has been modified in strict
conformance with the OEM's modification guidelines.
Sec. 665.7 Certification of compliance.
(a) In each application to FTA for the purchase or lease of any new
bus model, or any bus model with a major change in configuration or
components to be acquired or leased with funds obligated by the FTA,
the recipient shall certify that the bus was tested at the Bus Testing
Facility and that the bus received a passing test score as required in
this part. The recipient shall receive the appropriate full Bus Testing
Report and any applicable partial testing report(s) before final
acceptance of the first vehicle.
(b) In dealing with a bus manufacturer or dealer, the recipient
shall be responsible for determining whether a vehicle to be acquired
requires full testing or partial testing or has already satisfied the
requirements of this part. A bus manufacturer or recipient may request
guidance from FTA.
Subpart B--Bus Testing Procedures
Sec. 665.11 Testing requirements.
(a) In order to be tested at the Bus Testing Facility, a new model
bus shall--
(1) Be a single model that complies with NHTSA requirements at 49
CFR part 565 Vehicle Identification Number Requirements; 49 CFR part
566 Manufacturer Identification; 49 CFR part 567 Certification; and
where applicable, 49 CFR part 568 Vehicle Manufactured in Two or More
Stages--All Incomplete, Intermediate and Final-Stage Manufacturers of
Vehicle Manufactured in Two or More Stages;
(2) Have been produced by an entity whose Disadvantaged Business
Enterprise DBE goals have been submitted to FTA pursuant to 49 CFR part
26;
(3) Identify the maximum rated quantity of standee passengers on
the interior bulkhead in 2 inch tall or greater characters;
(4) Meet all applicable Federal Motor Vehicle Safety Standards, as
defined by the National Highway Traffic Safety Administration in part
571 of this title;
(5) Meet the Buy America U.S. content requirements of Sec. 661.11
of this chapter; and
(6) Be substantially fabricated and assembled using the techniques,
tooling, and materials that will be used in production of subsequent
buses of that model.
(b) If the new bus model has not previously been tested at the Bus
Testing Facility, then the new bus model shall undergo the full tests
requirements for Maintainability, Reliability, Safety, Performance
(including Braking Performance), Structural Integrity, Fuel Economy,
Noise, and Emissions Tests.
(c) If the new bus model has not previously been tested at the Bus
Testing Facility and is being produced on a third-party chassis that
has been previously tested on another bus model at the Bus Testing
Facility, then the new bus model may undergo partial testing in place
of full testing.
(d) If the new bus model has previously been tested at the Bus
Testing Facility, but is subsequently manufactured with a major change
in chassis or components, then the new bus model may undergo partial
testing in place of full testing.
(e) The following vehicle types shall be tested:
(1) Large-size, heavy-duty transit buses (approximately 35'-40' in
length, as well as articulated buses) with a minimum service life of 12
years or 500,000 miles;
(2) Medium-size, heavy-duty transit buses (approximately 30' in
length) with a minimum service life of ten years or 350,000 miles;
(3) Medium-size, medium duty transit buses (approximately 30' in
length) with a minimum service life of seven years or 200,000 miles;
(4) Medium-size, light duty transit buses (approximately 25'-35' in
length) with a minimum service life of five years or 150,000 miles; and
(5) Other light duty vehicles such as small buses and regular and
modified and unmodified vans with a minimum service life of four years
or 100,000 miles.
(f) Tests performed in a higher service life category (i.e., longer
service life) need not be repeated when the same bus model is used in
lesser service life applications.
Sec. 665.13 Test report and manufacturer certification.
(a) The operator of the Bus Testing Facility shall implement the
performance standards and scoring system set forth in this part.
(b) Upon completion of testing, the operator of the facility shall
provide the scored test results and the resulting test report to the
entity that submitted the bus for testing and to FTA. The test report
will be available to recipients only after both the bus manufacturer
and FTA have approved it for release. If the bus manufacturer declines
to release the report, or if the bus did not achieve a passing test
score, the vehicle will be ineligible for FTA financial assistance.
(c)(1) A manufacturer or dealer of a new bus model or a bus
produced with a major change in component or configuration shall
provide a copy of the corresponding full Bus Testing Report and any
applicable partial testing report(s) to a recipient during the point in
the procurement process specified by the recipient, but in all cases
before final acceptance of the first bus by the recipient.
(2) A manufacturer who releases a report under paragraph (c)(1) of
this section also shall provide notice to the operator of the facility
that the test results and the test report are to be made available to
the public.
(d) If a tested bus model with a Bus Testing Report undergoes a
subsequent major change in component or configuration, the manufacturer
or dealer shall advise the recipient during the procurement process and
shall include a description of the change. Any party may ask FTA for
confirmation regarding the scope of the change.
(e) A Bus Testing Report shall be available publicly once the bus
manufacturer makes it available during a recipient's procurement
process. The operator of the facility shall have copies of all the
publicly available reports available for distribution. The operator
shall make the final test results from the approved report available
electronically and accessible over the internet.
(f) The Bus Testing Report and the test results are the only
official information and documentation that shall be made publicly
available in connection with any bus model tested at the Bus Testing
Facility.
Subpart C--Operations
Sec. 665.21 Scheduling.
(a) All requests for testing, including requests for full, partial,
or repeat testing, shall be submitted to the FTA Bus Testing Program
Manager for review prior to scheduling with the operator of the Bus
Testing Facility. All test requests shall provide: a detailed
description of the new bus model to be tested; the service life
category of the bus; engineering level documentation characterizing all
major changes to the bus model; and documentation that demonstrates
satisfaction of each one of the testing requirements outlined in Sec.
665.11(a).
(b) FTA will review the request and determine if the bus model is
eligible for testing and which tests must be performed. FTA will
prepare a written response to the requester for use in scheduling the
required testing.
[[Page 36157]]
(c) To schedule a bus for testing, a manufacturer shall contact the
operator of the Bus Testing Facility and provide the FTA response to
the test request. Contact information and procedures for scheduling
testing are available on the operator's Bus Testing Web site, https://www.altoonabustest.com.
(d) Upon contacting the operator, the operator shall provide the
manufacturer with the following:
(1) A draft contract for the testing;
(2) A fee schedule; and
(3) The test procedures for the tests that will be conducted on the
vehicle.
(e) The operator shall process vehicles FTA has approved for
testing in the order in which the contracts are signed.
Sec. 665.23 Fees.
(a) The operator shall charge fees in accordance with a schedule
approved by FTA, which shall include different fees for partial
testing.
(b) Fees shall be prorated for a vehicle withdrawn from the Bus
Testing Facility before the completion of testing.
(c) The manufacturer's portion of the test fee shall be used first
during the conduct of testing. The operator of the Bus Testing Facility
shall obtain approval from FTA prior to continuing testing of each bus
model at the Bus Testing Program's expense after the manufacturer's fee
has been expended.
Sec. 665.25 Transportation of vehicle.
A manufacturer shall be responsible for transporting its vehicle to
and from the Bus Testing Facility at the beginning and completion of
the testing at the manufacturer's own risk and expense.
Sec. 665.27 Procedures during testing.
(a) Upon receipt of a bus approved for testing the operator of the
Bus Testing Facility shall:
(1) Inspect the bus design configuration and compare it to the
configuration documented in the test request;
(2) Determine if the bus, when loaded to Gross Weight, does not
exceed its Gross Vehicle Weight Rating, Gross Axle Weight Ratings, or
maximum tire load ratings;
(3) Determine if the bus is capable of negotiating the durability
test track at curb weight, seated load weight, and Gross Vehicle
Weight;
(4) Determine if the bus is capable of performing the Fuel Economy
and Emissions Test duty cycles within the established standards for
speed deviation.
(b) The operator shall present the results obtained from the
activities of Sec. 665.27(a) and present them to the bus manufacturer
and the FTA Bus Testing Program Manager for review prior to initiating
testing using the Bus Testing Program funds.
(c) The operator shall perform all maintenance and repairs on the
test vehicle, consistent with the manufacturer's specifications, unless
the operator determines that the nature of the maintenance or repair is
best performed by the manufacturer under the operator's supervision.
(d) The manufacturer shall be permitted to observe all tests. The
manufacturer shall not provide maintenance or service unless requested
to do so by the operator.
(e) The operator shall investigate each occurrence of unauthorized
maintenance and repairs and determine the potential impact to the
validity of the test results. Tests where the results could have been
impacted must be repeated at the manufacturer's expense.
(f) The operator shall perform all modifications on the test
vehicle, consistent with the manufacturer's specifications, unless the
operator determines that the nature of the modification is best
performed by the manufacturer under the operator's supervision. All
vehicle modifications performed after the test has started will first
require review and approval by FTA. If the modification is determined
to be a major change, some or all of the tests already completed shall
be repeated or extended at FTA's discretion.
(g) The operator shall halt testing after any occurrence of
unapproved, unauthorized, or unsupervised test vehicle modifications.
Following an occurrence of unapproved or unsupervised test vehicle
modifications, the vehicle manufacturer shall submit a new test request
to FTA that addresses all the requirements in 665.11 to reenter the Bus
Testing Program.
(h) The operator shall perform eight categories of tests on new bus
models. The eight tests and their corresponding performance standards
are described in the following paragraphs.
(1) Maintainability Test--(i) The Maintainability test shall
include bus servicing, preventive maintenance, inspection, and repair.
It shall also include the removal and reinstallation of the engine and
drive-train components that would be expected to require replacement
during the bus's normal life cycle. Much of the maintainability data
should be obtained during the Bus Durability Test. All servicing,
preventive maintenance, and repair actions shall be recorded and
reported. These actions shall be performed by test facility staff,
although manufacturers shall be allowed to maintain a representative
on-site during the testing. Test facility staff may require a
manufacturer to provide vehicle servicing or repair under the
supervision of the facility staff. Since the operator may not be
familiar with the detailed design of all new bus models that are
tested, tests to determine the time and skill required for removing and
reinstalling an engine, a transmission, or other major propulsion
system components may require advice from the bus manufacturer. All
routine and corrective maintenance shall be carried out by the operator
in accordance with the manufacturer's specifications.
(ii) The Maintainability Test Report shall include the frequency,
personnel hours, and replacement parts or supplies required for each
action during the test. The accessibility of selected components and
other observations that could be important to a bus purchaser shall be
included in the report.
(iii) The performance standard for Maintainability is that no
greater than 125 hours of total unscheduled maintenance shall be
accumulated over the execution of a full test.
(2) Reliability Test--(i) Reliability shall not be a separate test,
but shall be addressed by recording all bus failures and breakdowns
during all other testing. The detected bus failures, repair time, and
the actions required to return the bus to operation shall be presented
in the report.
(ii) The performance standard for Reliability is that the vehicle
under test experience no more than one uncorrected Class 1 failure and
two uncorrected Class 2 failures over the execution of a full test.
Class 1 failures are addressed in the Safety Test, below. An
uncorrected Class 2 failure is a failure mode not addressed by a design
or component modification that would cause a transit vehicle to be
unable to complete its transit route and require towing or on-route
repairs. A failure is considered corrected when a design or component
modification is validated through sufficient remaining or additional
reliability testing in which the failure does not reoccur.
(3) Safety Test--(i) The Safety Test shall consist of a Handling
and Stability Test, a Braking Performance Test, and a review of the
Class 1 reliability failures that occurred during the test.
(ii) The Handling and Stability Test shall be an obstacle avoidance
double-lane change test performed on a smooth and level test track. The
lane change course will be set up using pylons to mark off two 12 foot
center to center lanes with two 100 foot lane change areas 100 feet
apart. Bus speed shall be
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held constant throughout a given test run. Individual test runs shall
be made at increasing speeds up to a specified maximum or until the bus
can no longer be operated safely over the course, whichever speed is
lower. Both left- and right-hand lane changes shall be tested. The
performance standard is that the test vehicle can safely negotiate and
remain within the lane change test course at a speed of no less than 45
mph.
(iii) The functionality and performance of the service,
regenerative (if applicable), and parking brake systems shall be
evaluated at the test track. The test bus shall be subjected to a
series of brake stops from specified speeds on high, low, and split-
friction surfaces. The parking brake shall be evaluated with the bus
parked facing both up and down a steep grade. There are three
performance standards for braking. The stopping distance from a speed
of 45 mph on a high friction surface shall satisfy the bus stopping
distance requirements of FMVSS 105 or 121 as applicable. The bus shall
remain within a standard 12-foot lane width during split coefficient
brake stops. The parking brake shall hold the test vehicle stationary
on a 20 percent grade facing up and down the grade for a period of 5
minutes.
(iv) A review of all the Class 1 failures that occurred during the
test shall be conducted as part of the Safety Test. Class 1 failures
include those failures that, when they occur, could result in a loss of
vehicle control; in serious injury to the driver, passengers,
pedestrians, or other motorists; and in property damage or loss due to
collision or fire. The performance standard is that at the completion
of testing with no uncorrected Class 1 failure modes. A failure is
considered corrected when a design or component modification is
validated through sufficient remaining or additional Reliability Tests
in which the failure does not reoccur over a number of miles equal to
or greater than the additional failure up to 100% of the durability
test mileage for the service life category of the tested bus.
(4) Performance Test--(i) The Performance Test shall measure the
maximum acceleration, speed, and gradeability capability of the test
vehicle. In determining the transit vehicle's maximum acceleration and
speed, the bus shall be accelerated at full throttle from rest until it
achieves its maximum speed on a level roadway. The performance standard
for acceleration is that the maximum time that the test vehicle
requires to achieve 30 mph is 18 seconds on a level grade. The
gradeability test of the test vehicle shall be calculated based on the
data measured on a level grade during the Acceleration Test. The
performance standard for the gradeability test is that the test vehicle
achieves a sustained speed of at least 40 mph on a 2.5 percent grade
and a sustained speed of at least 10 mph on a 10 percent grade.
(ii) [Reserved].
(5) Structural Integrity Test--Seven individual Structural
Integrity Tests shall be performed.
(i) Shakedown Test--A shakedown of the bus structure shall be
conducted by loading and unloading the bus with a distributed load
equal to 2.5 times the load applied for the gross weight portions of
testing. The bus shall then be unloaded and inspected for any permanent
deformation on the floor or coach structure. This test shall be
repeated a second time, and shall be repeated one more time if the
permanent deflections vary significantly between the first and second
tests. The performance standard shall be that the maximum measured
permanent deflection is no greater than 0.006 inch after the third
loading cycle.
(ii) Distortion Test--The bus shall be loaded to GVW, with one
wheel on top of a curb and then in a pothole. This test shall be
repeated for all four wheels. The test verifies:
(A) Normal operation of the steering mechanism and;
(B) Operability of all passenger doors, passenger escape
mechanisms, windows, and service doors. A water leak test shall be
conducted in each suspension travel condition. The performance standard
shall be that all vehicle passenger exits remain operational throughout
the test.
(iii) Static Tow Test--Using a load-equalizing towing sling, a
static tension load equal to 1.2 times the curb weight shall be applied
to the bus towing fixtures (front and rear). The load shall be removed
and the two eyes and adjoining structure inspected for damages or
permanent deformations. The performance standard shall be that no
permanent deformation is experienced at static loads up to 1.2 times
the vehicle curb weight.
(iv) Dynamic Tow Test--The bus shall be towed at CW with a heavy
wrecker truck for 5 miles at 20 mph and then inspected for structural
damage or permanent deformation. The performance standard shall be that
the vehicle is towable with a standard commercial vehicle wrecker
without experiencing any permanent damage to the vehicle.
(v) Jacking Test--With the bus at CW, probable damages and
clearance issues due to tire deflating and hydraulic jacking shall be
assessed. The performance standard shall be that the vehicle is capable
of being lifted with a standard commercial vehicle hydraulic jack.
(vi) Hoisting Test--With the bus at CW, possible damages or
deformation associated with lifting the bus on a two post hoist system
or supporting it on jack stands shall be assessed. The performance
standard shall be that the vehicle is capable of being supported by
jack stands rated for the vehicle's weight. (vii) Structural Durability
Test--The Structural Durability Test shall be performed on the
durability course at the test track, simulating twenty-five percent of
the vehicle's normal service life. The bus structure shall be inspected
regularly during the test, and the mileage and identification of any
structural anomalies and failures shall be reported in the Reliability
Test. There shall be two performance standards for the Durability Test,
one to address the vehicle frame and body structure and one to address
the bus propulsion system. The performance standard for the vehicle
frame and body structure shall be that there are no uncorrected failure
modes of the vehicle frame and body structure at the completion of the
full vehicle test. The performance standard for the vehicle propulsion
system is that there are no uncorrected powertrain failure modes at the
completion of a full test.
(6) Noise Test--(i) The Noise Test shall measure interior noise and
vibration while the bus is idling (or in a comparable operating mode)
and driving, and also shall measure the transmission of exterior noise
to the interior while the bus is not running. The exterior noise shall
be measured as the bus is operated past a stationary measurement
instrument. There shall be two minimum noise performance standards: One
to address the maximum interior noise during vehicle acceleration from
a stop, and one to address the maximum exterior noise during vehicle
acceleration from a stop. The performance standard for interior noise
while the vehicle accelerates from 0-35 mph shall be no greater than 80
decibels A-weighted. The performance standard for exterior noise while
the vehicle accelerates from 0-35 miles per hour shall be no greater
than 83 decibels A-weighted.
(ii)--[Reserved]
(7) Emissions Test--(i) The Emissions Test shall measure tailpipe
emissions of those exhaust constituents regulated by the United States
EPA for transit bus emissions, plus carbon dioxide (CO2) and
methane (CH4), as the bus is operated over specific
repeatable transit
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vehicle driving cycles. The Emissions test shall be conducted using an
emission testing laboratory equipped with a chassis dynamometer capable
of both absorbing and applying power.
(ii) The Emissions Test is not a certification test, and is
designed only to enable FTA recipients to relatively compare the
emissions of buses operating on the same set of typical transit driving
cycles. The results of this test are not directly comparable to
emissions measurements reported to other agencies, such as the EPA, or
for other purposes.
(iii) The emissions performance standard shall be the prevailing
EPA emissions requirements for heavy-duty vehicles outlined in 40 CFR
part 86 and 40 CFR part 1037.
Appendix A to Part 665--Bus Model Scoring System and the Pass/Fail
Standard
1. Bus Model Scoring System
The Bus Model Scoring System shall be used to score the test
results using the performance standards in each category. A bus
model that fails to meet a minimum performance standard shall be
deemed to have failed the test and will not receive an aggregate
score. For buses that have passed all the minimum performance
standards, an aggregate score shall be generated and presented in
each Bus Testing Report. A bus model that just satisfies the minimum
baseline performance standard and does not exceed any of the
standards shall receive a score of 60. The maximum score a bus model
shall receive is 100. The minimum and maximum points available in
each test category shall be as shown below in Table A.
2. Pass/Fail Standard
The passing standard shall be a score of 60. Bus models that
fail to meet one or more of the minimum baseline performance
standards will be ineligible to obtain an aggregate passing score.
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[FR Doc. 2015-14176 Filed 6-22-15; 8:45 am]
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