Pipeline Safety: Plastic Pipe Rule, 29263-29277 [2015-12113]
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Federal Register / Vol. 80, No. 98 / Thursday, May 21, 2015 / Proposed Rules
I. Background
D2513 (standard for Polyethylene (PE)
pipe).
• Evonik Industries (Evonik) and UBE
Industries (UBE)—(Docket No. PHMSA
2010–0009)—Petition to allow use of
Polyamide (PA–12) pipe.
• Arkema—(Docket No. PHMSA
2013–0227)—Petition to allow use of
Polyamide (PA–11) pipe at higher
pressures.
• Gas Piping Technology Committee
(GPTC)—Petition to allow aboveground, encased plastic pipe for
regulator and metering stations.
While there has been much progress,
both Federal and State inspectors, have
noticed some issues related to the
installation of plastic pipe that should
be addressed in the pipeline safety
regulations. In an effort to address these
issues, respond to petitions and update
the regulations with respect to the
products and practices used in plastic
pipe system without compromising
safety, PHMSA is proposing revisions to
the Federal Pipeline Safety Regulations
(PSR) in 49 CFR part 192. This focus
will limit these proposals to plastic
pipelines in gas service and
subsequently to new, repaired, and
replaced pipes. These issues are
addressed and detailed below as
follows:
The use and availability of plastic
pipe have changed over the years with
technological innovations in the
products and best practices used in
plastic pipe installations. Progress in the
design and manufacture of plastic pipe
and components has resulted in
materials with higher strength
characteristics. Manufacturers are
instituting new practices related to
traceability. Operators are incorporating
best practices. Together, these measures
have the potential to improve with
pipeline safety and integrity. Some of
these strides have been highlighted in
petitions that are detailed below. The
pipeline safety regulations have not
stayed current with some of these
products; this rulemaking is an effort to
propose a number of revisions to
incorporate these changes in the interest
of pipeline safety.
PHMSA has received several
rulemaking petitions involving plastic
pipe. Copies of these petitions have
been placed in the docket (PHMSA–
2014–0098) for this rulemaking in
addition to the docket that may have
been initially established for the
petition. This proposed rule will
address the following petitions:
• American Gas Association (AGA)—
(Docket No. PHMSA 2010–0011)—
Petition to increase design factor 0.32 to
0.4 and incorporate updated ASTM
A. Tracking and Traceability
B. Design Factor for PE
C. Expanded use of PA–11
D. Incorporation of PA–12
E. Risers
F. Fittings
G. Plastic Pipe Installation
G.1.—Installation by Trenchless
Excavation (§§ 192.3, 192.329, and
192.376)
G.2.—Joining Plastic Pipe (§ 192.281)
G.3.—Qualifying Joining Procedures
(§ 192.283)
G.4.—Qualifying Persons To Make Joints
(§ 192.285)
G.5.—Bends (§ 192.313)
G.6.—Installation of Plastic Pipe
(§ 192.321)
G.7.—Service Lines; General Requirements
for Connections to Main Piping
(§ 192.367)
G.8.—Equipment Maintenance; Plastic
Pipe Joining (§ 192.756)
H. Repairs
H.1.—Repair of Plastic Pipe—Gouges
(§ 192.311)
H.2.—Leak Repair Clamps (§ 192.720)
I. General Provisions
I.1.—Incorporation by Reference (§ 192.7)
I.2.—Plastic Pipe Material (§ 192.59)
I.3.—Plastic Pipe Storage and Handling
(§ 192.67)
I.4.—Gathering Lines (§ 192.9)
I.5.—Merger of Sections 192.121 and
192.123
I.6.—General Design Requirements for
Components (§ 192.143)
I.7.—General Design Requirements for
Valves (§ 192.145)
DEPARTMENT OF TRANSPORTATION
include a self-addressed stamped
postcard.
Pipeline and Hazardous Materials
Safety Administration
Note: Comments are posted without
changes or edits to https://
www.regulations.gov, including any personal
information provided. There is a privacy
statement published on https://
www.regulations.gov.
49 CFR Part 192
[Docket No. PHMSA–2014–0098]
RIN 2137–AE93
Privacy Act Statement
Pipeline Safety: Plastic Pipe Rule
Pipeline and Hazardous
Materials Safety Administration
(PHMSA), Department of Transportation
(DOT).
ACTION: Notice of Proposed Rulemaking
(NPRM).
AGENCY:
PHMSA is proposing to
amend the natural and other gas
pipeline safety regulations (49 CFR part
192) to address regulatory requirements
involving plastic piping systems used in
gas services. These proposed
amendments are intended to correct
errors, address inconsistencies, and
respond to petitions for rulemaking. The
requirements in several subject matter
areas are affected, including
incorporation of tracking and
traceability provisions; design factor for
polyethylene (PE) pipe; more stringent
mechanical fitting requirements;
updated and additional regulations for
risers; expanded use of Polyamide-11
(PA–11) thermoplastic pipe;
incorporation of newer Polyamide-12
(PA–12) thermoplastic pipe; and
incorporation of updated and additional
standards for fittings.
DATES: Submit comments on or before
July 31, 2015.
ADDRESSES: Comments should reference
Docket No. PHMSA–2014–0098 and
may be submitted in the following ways:
• E-Gov Web site: https://
www.regulations.gov. This Web site
allows the public to enter comments on
any Federal Register notice issued by
any agency. Follow the instructions for
submitting comments.
• Fax: 1–202–493–2251.
• Mail: Docket Management System:
U.S. Department of Transportation,
Docket Operations, M–30, Room W12–
140, 1200 New Jersey Avenue SE.,
Washington, DC 20590–0001.
• Hand Delivery: DOT Docket
Management System, West Building
Ground Floor, Room W12–140, 1200
New Jersey Avenue SE., Washington,
DC 20590–0001 between 9 a.m. and 5
p.m., Monday through Friday, except
Federal holidays.
Instructions: If you submit your
comments by mail, please submit two
copies. To receive confirmation that
PHMSA received your comments,
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SUMMARY:
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In accordance with 5 U.S.C. 553(c),
DOT solicits comments from the public
to better inform its rulemaking process.
DOT posts these comments, without
edit, including any personal information
the commenter provides, to
www.regulations.gov, as described in
the system of records notice (DOT/ALL–
14 FDMS), which can be reviewed at
www.dot.gov/privacy.
FOR FURTHER INFORMATION CONTACT:
General Information: Cameron
Satterthwaite, Transportation Specialist,
by telephone at 202–366–1319, or by
electronic mail at
cameron.satterthwaite@dot.gov.
Technical Questions: Max Kieba,
General Engineer, by telephone at 202–
493–0595, or by electronic mail at
max.kieba@dot.gov.
SUPPLEMENTARY INFORMATION:
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I.8.—General Design Requirements for
Standard Fittings (§ 192.149)
I.9.—Test Requirements for Plastic
Pipelines (§ 192.513)
A. Traceability and Tracking
In many cases, the lack of adequate
traceability for plastic pipe (i.e.,
appropriate markings that help identify
the location of manufacture, lot
information, size, material, pressure
rating, temperature rating and, as
appropriate, type, grade, and model,
etc., of the pipe and components) and
tracking of pipe location (i.e., a means
of identifying the location of pipe and
components within the pipeline)
prevents operators from having enough
information to identify systemic issues
related to incidents involving plastic
pipe. Further, the lack of this
information makes it difficult for
operators and regulators to determine
whether plastic pipe or component
failures are related to a certain type or
vintage of material, specific product
defect or design, heat/lot of the product,
or whether it was produced by a certain
manufacturer at a certain time.
In addition, the issue can result in
excessive pipe excavations due to an
inability to locate the affected sections
of pipe or fittings when responding to
plastic pipe or component manufacturer
recalls. In 2001, the National
Association of Pipeline Safety
Representatives (NAPSR), a non-profit
organization of State pipeline safety
personnel that promotes pipeline safety
in the United States and its territories,
also noted this issue in its
RESOLUTION NO. 2001–2–SR–2–01
(Resolution SR–2–01). In its Resolution,
NAPSR referred to accident
investigations where insufficient data
regarding the pipe material (i.e., date of
manufacture and other relevant
information) had proven to be an
obstacle in determining the cause or
origin of an incident. NAPSR also
recognized that existing pipe, fittings,
and components often do not maintain
their markings for a sufficient period of
time to provide useful tracking and
traceability information. Therefore,
NAPSR requested that PHMSA revise
§ 192.63 (‘‘Marking of Materials’’) to
require the marking of all pipe and
components to ensure identification for
a period of 50 years or the life of the
pipeline. NAPSR also expressed the
view that the marking of plastic pipe,
fittings, and components will benefit the
industry and public by allowing the
identification of problems and
proactively mitigating future problems
through such identification.
In an effort to address the concerns
mentioned above and to address the
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resolution from NAPSR, PHMSA
proposes new requirements for tracking
and traceability of plastic pipe and
components that extend beyond
marking alone. To set the framework for
tracking and traceability, PHMSA
proposes to revise § 192.3 by adding
definitions for ‘‘traceability
information’’ and ‘‘tracking
information.’’ It is PHMSA’s intent that
all operators have methods to identify
the location of pipe, the person who
joined the pipe, and components within
the pipeline (i.e., tracking). PHMSA also
proposes that operators be required to
identify and document the location of
pipe manufacture, production, lot
information, size, material, pressure
rating, temperature rating, and, as
appropriate, other information such as
type, grade, and model (i.e.,
traceability). In order to facilitate
compliance, PHMSA proposes to revise
§ 192.63 to require operators to adopt
the tracking and traceability
requirements in ASTM F2897–11a,
‘‘Standard Specification for Tracking
and Traceability Encoding System of
Natural Gas Distribution Components
(Pipe, Tubing, Fittings, Valves, and
Appurtenances)’’ (Standard). Note that
the Standard only specifies
requirements for information that marks
pipe and components with a 16-digit
code to help identify characteristics
such as manufacturer, material type, lot
code, etc. While the Standard gives
some examples of the types of markings,
such as barcodes, 2D-Data matrix, or a
more conventional print line, it does not
provide the actual means of marking or
affixing the code to the components, the
means of reading and transferring the
data or codes, and the durability of the
markings.
In response to the 2001 NAPSR
Resolution, PHMSA also proposes to
clarify § 192.63 by expressly providing
that specification and traceability
markings on plastic pipe be legible,
visible, and permanent in accordance
with the pipe’s listed specification. The
proposed revisions in § 192.63 also
reference the recordkeeping
requirements for these markings in
§§ 192.321(k) and 192.375(d). Section
192.321 applies to the installation of
plastic pipe used for transmission lines
and mains, and § 192.375 contains
requirements for plastic service lines.
PHMSA further proposes to add a
new paragraph (k) to § 192.321 and a
new paragraph (d) to § 192.375 to
require operators to maintain tracking
and traceability information (as defined
in § 192.3) records for the life of the
pipeline. PHMSA believes this
performance-based approach will allow
for the use of other methods and
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technologies. For instance, during
construction or repair, operators may
choose to use a Global Positioning
System (GPS) in combination with a
barcode reader to help mark the location
or identify other features of the pipe or
component. Other operators without the
means to purchase such equipment may
choose to collect and store the
information manually or electronically.
The purpose of these proposed revisions
is to enable operators to accurately
locate and quickly identify the installed
pipe and components in their systems
when handling recalls and conducting
failure investigations. The revisions also
support the requirements in the
distribution integrity management
programs for capturing and retaining
certain information on new pipelines for
the life of the lines (§ 192.1007(a)(5)). In
addition, the proposed requirement
would also support the current plastic
pipe-joiner qualification requirements
in § 192.285.
B. Design Factor of PE
PHMSA received petitions from the
American Gas Association (AGA) and
the Gas Piping Technology Committee
(GPTC) to increase the design factor for
PE pipe from 0.32 to 0.40 in § 192.121.
The allowable design pressure for
plastic is based on a number of factors,
including the stress rating of the
material (interpolated from a
Hydrostatic Design Basis (HDB) rating),
wall thickness and diameter or standard
dimension ratio (SDR), and design
factor. The allowable design factor is
currently 0.32 for plastics. The
exception to this design factor limitation
applies to Polyamide-11 pipe (PA–11)
produced after January 23, 2009,
meeting certain conditions, which
would allow the design factor to
increase to 0.40. The petitions to allow
for a 0.40 design factor for PE pipe are
based on research and technical
justifications performed by the Gas
Technology Institute (GTI) and include
certain limitations by type of material
and wall thickness. Since design
pressure for plastic pipe is based on a
number of variables, including design
factor and wall thickness, an increase in
design factor would allow for the use of
PE pipe with smaller wall thicknesses
while limited to the allowable pressures
determined in § 192.121 if the pipe is
made from higher quality material and
meets other limitations mentioned in
the petitions. Furthermore, a design
factor of 0.40 is already allowed in
§ 192.121 for PA–11 pipe with certain
limitations. Upon review, PHMSA
proposes to adopt this provision into the
PSR. The details of the proposal are
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specified below under ‘‘G. Plastic Pipe
Installation.’’
C. Expanded Use of PA–11
Polyamide-11, also referred to as
Nylon 11, is a relatively newer type of
plastic material with a different
structure (nylon- or amide-based)
compared to other common plastic
materials in use such as Polyethylene
(ethylene-based). Similar to PE materials
with different types, names, or material
designation codes such as PE3408 and
PE4710, Polyamides or Nylon materials
have different types such as PA–6 or
Nylon 6, or relatively newer types
discussed in this rulemaking like PA–11
or PA–12, with material designation
codes such as PA32312 or PA32316.
There are a number of differences
amongst the kinds of plastics and pros
and cons for each, but, at a high level,
Polyamides such as PA–11 have a
higher strength or hydrostatic design
basis (HDB) rating compared to PE
materials. The HDB is a reflection of a
plastic pipe’s ability to resist internal
pressure over long periods of time. The
Hydrostatic Stress Board of the Plastics
Pipe Institute (PPI) recommends and
lists a HDB for a plastic pipe material
based on testing of the material using
the industry accepted test methods
published by ASTM International. As a
result of a higher HDB rating, materials
like PA–11 can typically be designed
and operated at higher pressures. On
December 24, 2008 (73 FR 79005),
PHMSA issued a final rule to allow the
use of a new thermoplastic pipe made
from Polyamide-11 (PA–11) with certain
limitations for pressure (up to 200 psig),
diameter (up to 4-inch nominal pipe
size), and an SDR of 11 and below (i.e.,
thicker wall pipe). This final rule was in
response to a petition from Arkema, a
manufacturer of PA–11 pipe. On
November 11, 2013, Arkema, the sole
current producer of PA–11, sent a
petition (Docket No. PHMSA–2013–
0262) to PHMSA to allow PA–11 to be
used for pressures up to 250 psig and
pipe diameters up to 6-inch nominal
pipe size, with limitations on wall
thickness depending on diameter.
Arkema is also petitioning PHMSA to
allow for arithmetic interpolation in the
allowable pressure equation for PA–11
pipe by removing the note in § 192.121
that currently does not allow arithmetic
interpolation for PA–11 pipe. Arkema
further petitioned PHMSA to
incorporate the following standards
related to PA–11:
• ASTM F2945–12a, Standard
Specification for (PA–11) Gas Pressure
Pipe, Tubing and Fittings;
• ASTM/ANSI F2600–09, Standard
Specification for Electrofusion Type
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PA–11 Fittings for Outside Diameter
Controlled PA–11 Pipe and Tubing;
• ASTM/ANSI F1973–13, Standard
Specification for Factory Assembled
Anodeless Risers and Transition Fittings
in PE and PA–11 and PA–12 Fuel Gas
Distribution Systems;
• ASTM/ANSI F2145–13, Standard
Specification for PA–11 and PA–12
Mechanical Fittings for Use on Outside
Diameter Controlled PA–11 and PA–12
Pipe and Tubing;
• ASTM/ANSI F1948–12, Standard
Specification for Metallic Mechanical
Fittings for Use on Outside Diameter
Controlled Thermoplastic Gas
Distribution Pipe and Tubing; and
• ASME/ANSI B16.40–08, Manually
Operated Thermoplastic Gas Shutoffs
and Valves in Gas Distribution Systems.
As justification for its petition,
Arkema points to the many years of
testing and evaluation of PA–11 at
operating pressures greater than 100
psig on projects under special permit
and non-DOT jurisdictional pipelines
that date back to 1999. Arkema also
references the successful
implementation of § 192.123(f), which
allows for the use of PA–11 produced
after January 23, 2009, at design
pressures up to 200 psig under certain
conditions. Although Arkema did not
reference any projects that utilize PA–11
between 200 and 250 psig, Arkema
believes an increase in allowable
pressures up to 250 psig is justified
through interpolation of a Hydrostatic
Design Basis (HDB) of 3,150 psi for PA–
11, as listed in Plastics Pipe Institute
(PPI) TR4 (previous code limitations
were based on an HDB of 2,500 psi for
PA–11).
PHMSA agrees with Arkema’s
rationale of using the interpolation of
the HDB listings for PA–11 to
substantiate design pressures up to 250
psig. HDB listings are established in
accordance with PPI TR–3, ‘‘Policies
and Procedures for Developing
Hydrostatic Design Basis (HDB),
Strength Design Basis (SDB), Pressure
Design Basis (PDB) or Minimum
Required Strength (MRS) Ratings for
Thermoplastic Piping Materials or
Pipe,’’ which is incorporated by
reference in § 192.7. As detailed in
§ 192.121, the design pressure (P) can be
calculated by the equation P = (2S/(SDR
¥ 1)) × (DF), where S is the HDB rating,
SDR is the standard dimension ratio (the
ratio of the average specified outside
diameter to wall thickness), and DF is
the design factor. If an HDB rating of
2,500 psi (basis for current limitation
using previous vintage PA–11 pipe with
material designation code PA32312) is
used along with an SDR of 11 (a
common value for mid-range pipe
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diameters) and a DF of 0.4 (which is
currently allowed for PA–11), the
resulting design pressure (P) would
equal 200 psi, which is the current
maximum allowable design pressure for
PA–11 in part 192. If the HDB is
changed to 3,150 psi (newer vintage
PA–11 pipe with material designation
code PA32316), and both the SDR and
DF remain the same, the resulting
design pressure would equal 252 psi,
rounded down to 250 psi for a
maximum allowable design pressure.
Therefore, PHMSA proposes to revise
the PSR to allow PA–11 pipe (PA32316)
for pressures up to 250 psi, diameters
up to 6 inches, and additional
limitations on wall thickness as listed in
the petition. PHMSA also proposes to
specify that both PA32312 and PA32316
can be used for pressures up to 200 psi.
Regarding standards relevant to PA–11
that Arkema petitioned to be
incorporated by reference, PHMSA
proposes to incorporate them as
requested. Incorporating these newer
standards specific to PA–11 will also
allow PHMSA to phase out older
standards incorporated by reference like
ASTM D2513–87 and ASTM D2513–99,
which covered multiple plastic
materials including PA, PE, and others,
up until ASTM D2513–09a when it
became a PE-only standard. Another
rulemaking by PHMSA incorporated
ASTM D2513–09a for PE but continued
to reference ASTM D2513–87 and
ASTM D2513–99 for plastics other than
PE while these other product specific
standards were being developed. Having
multiple versions of the same standard
in this interim period has created some
confusion.
D. Incorporation of PA–12
On January 6, 2011, PA–12 pipe
manufacturers (Evonik and UBE;
Petitioners) submitted a petition to
amend the PSR to allow the use of PA–
12 pipe. Specifically, Evonik and UBE
petitioned (Docket No. PHMSA–2010–
0009) PHMSA to revise §§ 192.121 and
192.123 to:
• Allow for the use of PA–12 piping
systems with a 0.40 design factor;
• Include maximum design pressure
limitations for PA–12 piping systems of
250 psig;
• Allow a nominal pipe size of 6-inch
diameters or less;
• Allow a minimum wall thickness of
at least 0.90 inches, with additional
limitations on the wall thickness,
depending on diameter;
• Require unplasticized material;
• Limit PA–12 pipe materials to those
specified in ASTM F2785; and
• Require PA–12 to comply with the
rest of the part 192 requirements related
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to joining, pressure testing, and
appurtenances, as detailed in
§§ 192.281, 192.283, 192.285, and
192.513.
In their petition, Evonik and UBE
state that PA–12 material has been
tested more than any other pipe material
prior to its use and approval. The
Petitioners also stated that the results
‘‘amply validated’’ the overall strength
and durability of the PA–12 material
and piping systems against known
threats and failure mechanisms. Evonik
and UBE noted in their petition that
PA–12 has been granted for use under
a special permit in the States of
Montana and Mississippi. The
petitioners also noted the development
of a performance-based standard (ASTM
F2785–09) for PA–12. The petitioners
assert that this standard contains
comprehensive performance-based
requirements that would ensure the safe
long-term performance of PA–12 pipe,
tubing, and fittings.
Upon review of the petition, PHMSA
proposes to revise the PSR to allow the
use of PA–12 pipe at pressures up to
250 psig for pipe up to 6 inches in
diameter, and to impose additional
limitations on wall thickness as listed in
the petition. These limitations would
also be consistent with the PA–11
consideration described above. PHMSA
also proposes to incorporate by
reference ASTM F2785–12, ‘‘Standard
Specification for Polyamide 12 Gas
Pressure Pipe, Tubing, and Fittings,’’
along with other standards applicable to
both PA–11 and PA–12 that are
described immediately above in the
section related to PA–11 considerations
and the PA–11 petition.
E. Risers
In general, a pipeline riser is a vertical
pipe that connects buried pipe to an
aboveground component, such as a
meter. In many cases, the riser is a
transitional component that attaches a
buried plastic pipe to a metal or a metalencased plastic pipe (anodeless riser),
which is connected to a gas meter.
While risers are most commonly found
connecting service lines to meter sets,
risers are also used within distribution
mains and transmission systems when
entering or exiting small regulator
stations or whenever a transition
between buried and unburied pipe is
necessary.
The PSR do not contain specific
design, construction, or installation
requirements for risers. In 2014, the
GPTC petitioned PHMSA to allow
above-ground, encased plastic pipe at
the inlet and outlet of regulator and
metering stations if (1) the above-ground
level part of the plastic pipe is protected
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against deterioration and external
damage; (2) the plastic pipe is not used
to support external loads; and (3) the
plastic pipe is not allowed to exceed the
pipe temperature limits at § 192.123.
Therefore, PHMSA proposes specific
requirements for the design (§ 192.204)
and construction of risers (§§ 192.321(j)
and 192.375(a)(2)) associated with
plastic pipe. Further, PHMSA proposes
to incorporate by reference ASTM
F1973, ‘‘Standard Specification for
Factory Assembled Anodeless Risers
and Transition Fittings in Polyethylene
(PE) and Polyamide 11 (PA11) and
Polyamide 12 (PA12) Fuel Gas
Distribution Systems’’ in these new
sections. ASTM F1973 addresses
various issues such as the removal of
burrs on metal components prior to the
insertion of plastic pipe and other riser
assembly provisions.
F. Fittings
PHMSA and others (e.g., NTSB and
certain States) have observed problems
with mechanical fittings or joints
becoming loose or pipe being pulled out
from fittings, leading to leaks and, in
certain cases, incidents. Failures can
occur when there is inadequate restraint
for the potential stresses on the two
fitted pipes, when the couplings are
incorrectly installed or supported, or
when the coupling components (e.g.,
elastomers) degrade over time. More
details on these issues are available in
PHMSA Advisory Bulletin ADB–08–02,
issued in March 2008, titled ‘‘Pipeline
Safety: Issues Related to Mechanical
Couplings Used in Natural Gas
Distribution Systems.’’ Therefore,
PHMSA is proposing the incorporation
of a requirement to use only mechanical
fittings or joints that are designed and
tested to provide a seal plus resistance
to lateral forces so that a large force on
the connection would cause the pipe to
yield before the joint does.
More specifically, ASTM D2513,
currently incorporated by reference in
part 192, provides categorizations for
the different mechanical joints,
including ‘‘[s]eal plus resistance to a
force on the pipe end equal to or greater
than that which will cause permanent
deformation of the pipe’’ (Category 1),
seal only (Category 2), and seal plus
pipe restraint to account for thermal
stresses (Category 3). The Category 1
joint is generally considered the most
stringent of the three categories. ASTM
D2513 is now a polyethylene-only
standard, but other standards being
proposed for incorporation in this
NPRM and that are applicable to other
materials, (i.e., ASTM F1924, ASTM
F1948, and ASTM F1973) have Category
1 definitions. The definitions in each of
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these standards are slightly different in
language but are still consistent with
each other and the performance
language in ASTM D2513. Some of
these standards also point back to
ASTM D2513 for PE-specific
considerations. The regulation, as
proposed, would require mechanical
fittings, joints, or connections to provide
a Category 1 joint as defined in ASTM
F1924, ASTM F1948, and ASTM F1973
for the applicable material. In an effort
to have consistency in language given
the slightly different definitions in the
various standards, PHMSA is proposing
‘‘a seal plus resistance to a force on the
pipe joint equal to or greater than that
which will cause no less than 25%
elongation of pipe, or the pipe fails
outside the joint area if tested in
accordance with the applicable
standard.’’ These revisions for Category
1 apply in sections such as § 192.281(e)
for plastic pipe joining and § 192.367 for
service lines and connections to main
piping and are described in further
detail elsewhere in this document.
In light of the proposed revisions of
the PA–11 and PE regulations, and the
introduction of PA–12, PHMSA
proposes to also consider recently
developed standards for incorporation
by reference that further enhance
pipeline safety in order to address
potential safety risks. These proposed
standards to be incorporated by
reference are listed in ‘‘Section I.
General Provisions.’’
Electrically Isolated Metal Alloy Fittings
in Plastic Pipe (Section 192.455)
Section 192.455 details external
corrosion control requirements for
buried or submerged pipe installed after
July 31, 1971. Paragraph (a) currently
requires such pipelines to have external
protective coatings meeting the
requirements of § 192.461 and a
cathodic protection system placed in
operation within 1 year after
construction is completed. However,
paragraph (a) contains certain
exceptions. One is detailed in paragraph
(f) and applies to electrically isolated,
metal alloy fittings in plastic pipelines
where an operator can show by test,
investigation, or experience in the area
of application, that adequate corrosion
control is provided by the alloy
composition, and the fitting is designed
to prevent leakage caused by corrosion
pitting. For those fittings that do not
meet the requirements of paragraph (f),
cathodic protection and cathodic
protection monitoring is required.
PHMSA proposes to add a new
paragraph (g) to require such fittings
used within plastic pipelines be
cathodically protected and monitored in
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accordance with §§ 192.455 and
192.465(a).
G. Plastic Pipe Installation
PHMSA is proposing several revisions
with regard to the installation of plastic
pipe, organized topically as follows:
G.1.—Installation by Trenchless
Excavation (Sections 192.3, 192.329 and
192.376)
The PSR do not contain detailed
requirements for the installation of
plastic pipe by trenchless excavation.
PHMSA and the States are aware of a
number of incidents related to crossboring, where plastic pipe installed via
trenchless excavation (e.g., directional
drilling) has come in contact with or
been installed right through another
underground utility such as a sewer
line. In an effort to improve pipeline
and public safety and implement a
consistent approach to this method of
installation while considering industry
best practices in use today, PHMSA
proposes to add new §§ 192.329 and
192.376 to detail some basic
requirements. These proposals include
requiring each operator to ensure that
the path of the excavation will provide
sufficient clearance for installation and
maintenance activities from other
underground utilities and structures.
Additionally, PHMSA proposes to
require plastic pipe and components
that are pulled through the ground to
incorporate the use of a ‘‘weak link.’’
PHMSA is proposing the definition of
‘‘weak link’’ in § 192.3. A weak link is
used to prevent damage to the pipeline
that could be caused by excessive forces
during the pulling process.
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G.2.—Joining Plastic Pipe (Section
192.281)
Section 192.281 details the
requirements for joining plastic pipe. In
an effort to reduce confusion and
promote safety, PHMSA is proposing
several revisions to § 192.281.
Section 192.281(b) contains
requirements for solvent cement joints.
PHMSA proposes to revise
§ 192.281(b)(2) to specify that the
solvent cement requirements in ASTM
D2564–12 apply only to polyvinyl
chloride (PVC) pipe. This is a clarifying
revision, since PVC is the only material
that is allowed by PSR to be joined by
solvent cement.
Section 192.281(c) contains
requirements for heat-fusion joints.
Currently, these requirements refer to
only the ‘‘pipe’’ that is being joined.
PHMSA proposes to clarify paragraph
(c) to specify that the joining
requirements apply to both the pipe and
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the components that are joined to the
pipe.
Section 192.281(e) contains
requirements for mechanical joints but
does not clearly list specific standards
for the requirements. This has led to
some inconsistencies in practices used,
or the requirements were incorporated
indirectly via another referenced
standard and were not always clear.
PHMSA proposes to add a new
paragraph (e)(3) to require that each
fitting used to make a mechanical joint
meets a listed specification. With this
requirement, PHMSA hopes to make it
clearer that fittings and joints must meet
a standard specification listed in the
code. The standards that would apply
are among the ‘‘Other Listed
Specifications for Components’’ that are
being proposed through revisions to
Appendix B and described in more
detail elsewhere in this document.
G.3.—Qualifying Joining Procedures
(Section 192.283)
Section 192.283 details the
requirements for qualifying plastic pipe
joining procedures. Currently,
§ 192.283(a) specifies that heat fusion
joints for thermoplastic pipe must be
tested in accordance with ASTM
D2513–99 for plastics other than
polyethylene or with ASTM D2513–09a
for polyethylene plastic materials. In
this proposed rule, PHMSA is proposing
to incorporate a newer version of ASTM
D2513 for PE-only materials and
incorporate standards applicable to
other types of thermoplastic pipe (i.e.,
PA–11, and PA–12). Therefore, PHMSA
proposes to revise § 192.283(a) to refer
operators to the appropriate listed
specification. Listed specifications are
detailed in Appendix B to Part 192.
PHMSA also proposes to remove the
current § 192.283(d), which allows the
use of pipe or fittings manufactured
before July 1, 1980, if they are joined in
accordance with procedures that the
manufacturer certifies will produce a
joint as strong as the pipe. As a number
of advancements have been made in
standards related to pipe and fittings
since 1980, the use of newer materials
manufactured in accordance with more
current standards should be encouraged.
Pipe and fittings that are newly
installed, repaired, or replaced after the
effective date of the rule will be
required to meet newer standards. This
proposed revision would not preclude
the use of pipe or fittings manufactured
prior to July 1, 1980, which were
already installed prior to the effective
date of the rule.
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G.4.—Qualifying Persons To Make Joints
(Section 192.285)
Section 192.285 details the
requirements for qualifying persons to
make joints. PHMSA proposes to revise
§ 192.285 to incorporate several
revisions. Section 192.285(a)(2)
currently specifies that a person must
make a specimen joint that is subjected
to the testing detailed in § 192.285(b).
PHMSA proposes to remove the testing
details in § 192.285(b) and reference
ASTM F2620–12 (Standard Practice for
Heat Fusion Joining of Polyethylene
Pipe and Fittings). PHMSA also
proposes to require operators to
maintain records detailing the location
of each joint and the person who made
the joint.
G.5.—Bends (Section 192.313)
Section 192.313 details requirements
for bends and elbows, but currently only
for steel pipe. To address bends in
plastic pipe, PHMSA proposes to add a
paragraph (d) to specify that installed
plastic pipe may not contain bends that
exceed the maximum radius specified
by the manufacturer for the diameter of
the pipe.
G.6.—Installation of Plastic Pipe
(Section 192.321)
Section 192.321 details requirements
for the installation of plastic pipe
transmission lines and mains. PHMSA
is proposing several revisions to this
section. Currently, § 192.321(d) specifies
that non-encased thermoplastic pipe
must have a minimum wall thickness of
0.090 inches, except for pipe with an
outside diameter of 0.875 inches or less,
which must have a minimum wall
thickness of 0.062 inches. PHMSA
proposes to require all plastic pipe to
have a minimum wall thickness of 0.090
inches.
Section 192.321(f) specifies that
plastic pipe being encased must be
inserted into the casing pipe in a
manner that will protect the plastic, and
that the leading edge of the inserted
pipe must be closed before insertion.
PHMSA proposes to specify that the
plastic pipe must be protected from
damage at both the entrance and exit of
the casing during the installation
process.
Section 192.321(h) specifies
requirements for plastic pipe installed
on bridges. Paragraph (h)(3) contains a
reference to § 192.123. Based on the
proposed merging of § 192.123 into
§ 192.121, PHMSA proposes to revise
paragraph (h)(3) to replace the currently
referenced § 192.123 with § 192.121.
Although part 192 contains some
requirements for backfill materials,
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G.8.—Equipment Maintenance; Plastic
Pipe Joining (Section 192.756)
Due to the difficulty in assessing the
quality of field joints, it is very
important for operators to use properly
calibrated and maintained equipment.
Currently, the PSR do not contain
detailed minimum provisions for
maintaining equipment used in joining
plastic pipe. Therefore, PHMSA
proposes to add a new § 192.756 to
include such requirements. These
provisions would require each operator
to maintain the applicable equipment,
including measuring devices for joining
plastic pipe, in accordance with the
manufacturers’ recommended practices
or alternative procedures that have been
proven by testing and experience.
Operators would also be required to
calibrate and test such equipment and
devices and maintain records that
substantiate these calibrations and tests.
The equipment subject to these
requirements would include, but not be
limited to, fusion equipment, alignment
equipment, facing and adaptor
equipment, heater plates, and gauging
devices. PHMSA proposes that records
of all tests and calibrations, except those
that might occur through daily
verifications and adjustments, be
maintained for the life of the pipeline.
G.7.—Service Lines; General
Requirements for Connections to Main
Piping (Section 192.367)
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there are no explicit requirements for
backfill material used in the installation
of plastic pipe. PHMSA recognizes that
plastic pipe subjected to improper
backfill materials or practices could be
at risk to damage that could impact
pipeline integrity. In line with best
practices in use today, PHMSA proposes
to add a new paragraph (i) to § 192.321
and a new paragraph (c) to § 192.375 to
include specific provisions for backfill
material for plastic pipe. These
provisions would specify that backfill
material not include materials that
could be detrimental to the pipe, such
as rocks of a size exceeding those
established through sound engineering
practices. The provisions would also
require the ground to be properly
compacted underneath, along the sides,
and for a predetermined distance above
the installed pipe.
PHMSA understands that there are
applications that may require plastic
mains to terminate aboveground for
permanent installations. Currently,
§ 192.321 does not address plastic mains
which terminate above ground.
Therefore, PHMSA proposes a new
paragraph (j) to allow for the
aboveground level termination of plastic
mains under certain conditions.
H. Repairs
Section 192.367(b) specifies
requirements for compression–type
connections to a main. As described
further in the Fittings section above,
PHMSA and others (e.g., NTSB and
certain States) have observed problems
with mechanical fittings or joints
becoming loose or pipe being pulled out
from fittings, leading to leaks and, in
certain cases, incidents. Similar to
revisions being proposed in § 192.281(e)
related to plastic pipe joining, PHMSA
is proposing the incorporation of a
requirement that connections are a
Category 1 joint per applicable
standards for different plastic materials,
which is generally considered the most
stringent of the three categories. PHMSA
proposes to add a new paragraph (b)(3)
to require mechanical connections on
plastic pipe to be a Category 1
connection as defined by ASTM F1924,
ASTM F1948, or ASTM F1973 for the
applicable material, providing a seal
plus resistance to a force on the pipe
joint equal to or greater than that which
will cause no less than 25% elongation
of pipe, or the pipe fails outside the
joint area if tested in accordance with
the applicable standard.
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H.1.—Repair of Plastic Pipe (Gouges)
Section 192.311 currently specifies
that, for plastic pipe, each imperfection
or damage that would impair the
serviceability of plastic pipe must be
repaired or removed. For consistency
with industry best practices, PHMSA
proposes to include a requirement for
all plastic pipe and or components to be
replaced if they have a scratch or gouge
exceeding 10 percent of the wall
thickness.
H.2.—Leak Repair Clamps
PHMSA and States have observed
issues where some operators have used
stainless steel band clamps, intended
and designed for temporary repairs on
plastic pipe used in gas distribution, as
a permanent repair solution. While
clamps can be an effective temporary
solution in certain situations, such as
during an incident to stop the release of
gas, PHMSA believes that these clamps
should be used only as a temporary
repair measure until the pipe can be
replaced. PHMSA is also aware of at
least one manufacturer that has issued
a letter saying its repair clamps are
intended for temporary repairs only and
should be replaced with a more
permanent solution. Therefore, PHMSA
proposes the incorporation of a new
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section (§ 192.720) to prohibit the use of
leak-repair clamps as a means for
permanent repair on gas pipe used in
distribution service.
I. General Provisions
PHMSA is proposing a number of
general revisions to the PSR as follows:
I.1. Incorporation by Reference (Section
192.7)
Consistent with the proposed
amendments in this document, PHMSA
proposes to incorporate by reference
several standards. The standards are
identified as follows:
• ASTM D2513–12ael ‘‘Standard
Specification for Polyethylene (PE) Gas
Pressure Pipe, Tubing, and Fittings’’—
This specification covers requirements
and test methods for material
dimensions and tolerances, hydrostatic
burst strength, chemical resistance, and
rapid crack resistance of polyethylene
pipe, tubing, and fittings for use in fuel
gas mains and services for direct burial
and reliner applications. The pipe and
fittings covered by this specification are
intended for use in the distribution of
natural gas. Requirements for the
qualifying of polyethylene systems for
use with liquefied petroleum gas are
also covered.
• ASTM F2785–12 ‘‘Standard
Specification for Polyamide 12 Gas
Pressure Pipe, Tubing, and Fittings’’—
This specification covers requirements
and test methods for the
characterization of polyamide 12 pipe,
tubing, and fittings for use in fuel gas
mains and services for direct burial and
reliner applications. The pipe and
fittings covered by this specification are
intended for use in the distribution of
natural gas.
• ASTM F2945–12a ‘‘Standard
Specification for Polyamide 11 Gas
Pressure Pipe, Tubing, and Fittings’’
11/27/2012.—This specification covers
requirements and test methods for the
characterization of polyamide 11 pipe,
tubing, and fittings for use in fuel gas
piping.
• ASTM F2620–12 ‘‘Standard
Practice for Heat Fusion Joining of
Polyethylene Pipe and Fittings’’ 11/01/
2013.—This practice describes
procedures for making joints with
polyethylene (PE) pipe and fittings by
means of heat fusion joining in, but not
limited to, a field environment. The
parameters and procedures are
applicable only to joining PE pipe and
fittings of related polymer chemistry.
• ASTM D2564–12 ‘‘Standard
Specification for Solvent Cements for
Poly (Vinyl Chloride) (PVC) Plastic
Piping Systems’’ 08/01/2012.—This
specification covers requirements for
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poly (vinyl chloride) (PVC) solvent
cements to be used in joining poly
(vinyl chloride) piping systems.
• ASTM F2817–10 ‘‘Standard
Specification for Poly (Vinyl Chloride)
(PVC) Gas Pressure Pipe and Fittings
For Maintenance or Repair’’ (PVC
components only) 08/01/2013—This
specification covers requirements for
PVC pipe and tubing for use only to
maintain or repair existing PVC gas
piping.
• ASTM F2897–11a ‘‘Standard
Specification for Tracking and
Traceability Encoding System of Natural
Gas Distribution Components (Pipe,
Tubing, Fittings, Valves, and
Appurtenances)’’ 11/01/2011—This
specification defines requirements for
the data used in the tracking and
traceability base-62 encoding system
and the format of the resultant code to
characterize various components used
in fuel gas piping systems.
• ASTM/ANSI F2600–09 ‘‘Standard
Specification for Electrofusion Type
Polyamide-11 Fittings for Outside
Diameter Controlled Polyamide-11 Pipe
and Tubing’’ 4/1/2009.—This
specification covers polyamide-11
electrofusion fittings for use with
outside diameter-controlled polyamide11 pipe, covered by Specification
D2513. Requirements for materials,
workmanship, and testing performance
are included.
• ASTM F2767–12 ‘‘Specification
for Electrofusion Type Polyamide-12
Fittings for Outside Diameter Controlled
Polyamide-12 Pipe and Tubing for Gas
Distribution’’ 10/15/2012.—This
specification applies to polyamide-12
electrofusion fittings for use with
outside diameter-controlled polyamide12 pipes, addressed by Specification
F2785.
• ASTM/ANSI F2145–13 ‘‘Standard
Specification for Polyamide 11 (PA 11)
and Polyamide 12 (PA12) Mechanical
Fittings for Use on Outside Diameter
Controlled Polyamide 11 and Polyamide
12 Pipe and Tubing’’ 05/01/2013.—This
specification describes requirements
and test methods for the qualification of
Polyamide 11 (PA 11) bodied
mechanical fittings for use with outside
diameter controlled PA 11, nominal 2
pipe size (IPS) and smaller complying
with Specification D2513. The
requirements and test methods for the
qualification of Polyamide 12 (PA12)
bodied mechanical fittings for use with
outside diameter controlled Polyamide
11 (PA11), nominal 2 in pipe size (IPS)
and smaller complying with
Specification D2513 and outside
diameter controlled PA12, nominal 2 in
pipe size (IPS) and smaller complying
with Specification F2785. In addition, it
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specifies general requirements of the
material from which these fittings are
made.
• ASTM/ANSI F1948–12 ‘‘Standard
Specification for Metallic Mechanical
Fittings for Use on Outside Diameter
Controlled Thermoplastic Gas
Distribution Pipe and Tubing’’ 04/01/
2012.—This specification covers
requirements and test methods for the
qualification of metallic mechanical
fittings for use with outside diameter
controlled thermoplastic gas
distribution pipe and tubing as specified
in Specification D2513.
• ASTM F1973–13 ‘‘Standard
Specification for Factory Assembled
Anodeless Risers and Transition Fittings
in Polyethylene (PE) and Polyamide 11
(PA11) and Polyamide 12 (PA12) Fuel
Gas Distribution Systems’’ 05/01/
2013.—This specification covers
requirements and test methods for the
qualification of factory assembled
anodeless risers and transition fittings,
for use in polyethylene (PE), in sizes
through NPS 8, and Polyamide 11
(PA11) and Polyamide 12 (PA12), in
sizes through NPS 6, gas distribution
systems.
• ASME/ANSI B 16.40–08
‘‘Manually Operated Thermoplastic Gas
Shutoffs and Valves in Gas Distribution
Systems’’ 04/30/2008.—This standard
covers manually operated thermoplastic valves in nominal valve sizes 1⁄2
through 12 intended for use below
ground in thermoplastic fuel gas
distribution mains and service lines.
• PPI TR–4/2012 ‘‘PPI Listing of
Hydrostatic Design Basis (HDB),
Hydrostatic Design Stress (HDS),
Strength Design Basis (SDB), Pressure
Design Basis (PDB) and Minimum
Required Strength (MRS) Rating For
Thermoplastic Piping Materials or
Pipe.’’—This report lists thermoplastic
piping materials with a Plastics Pipe
Institute (PPI) recommended
Hydrostatic Design Basis (HDB),
Strength Design Basis (SDB), Pressure
Design Basis (PDB) or Minimum
Required Strength (MRS) rating for
thermoplastic piping materials or pipe.
These listings have been established in
accordance with PPI TR–3.
PHMSA also proposes to update the
following standards which are
summarized below:
• ASTM F1055–98 (2006)
‘‘Standard Specification for
Electrofusion Type Polyethylene
Fittings for Outside Diameter Controlled
Polyethylene Pipe and Tubing’’ This
specification covers electrofusion
polyethylene fittings for use with
outside diameter-controlled
polyethylene pipe, covered by
Specifications D 2447, D 2513, D 2737,
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D 3035, and F 714. This specification is
a 2006 reaffirmed version of the 1998
version, meaning the technical content
of the standard itself hadn’t changed but
as a matter of process had to be
reviewed by the ASTM technical
committee to keep it active. It should be
noted there is a more current version of
the F1055 standard (ASTM F1015–13)
but PHMSA has chosen not to propose
that version as the name and scope have
expanded to include Crosslinked
Polyethylene (PEX) Pipe and Tubing, a
material not otherwise recognized in the
49 CFR part 192. PHMSA is open to
comments on whether or not the latest
version should be considered; and
• PPI TR–3/2012 ‘‘Policies and
Procedures for Developing Hydrostatic
Design Basis (HDB), Hydrostatic Design
Stresses (HDS), Pressure Design Basis
(PDB), Strength Design Basis (SDB),
Minimum Required Strength (MRS)
Ratings, and Categorized Required
Strength (CRS) for Thermoplastic Piping
Materials or Pipe’’—This report presents
the policies and procedures used by the
HSB (Hydrostatic Stress Board) of PPI
(Plastics Pipe Institute, Inc.) to develop
recommendations of long-term strength
ratings for commercial thermoplastic
piping materials or pipe. This version is
an update to the 2008 version currently
incorporated by reference. A more
detailed summary of updates to the
2010 version (successor to the 2008
version) is available in the 2012
document itself. Recommendations are
published in PPI TR–4.
I.2. Plastic Pipe Material
Section 192.59 specifies requirements
for plastic pipe materials. Paragraph (a)
details the qualification-for-use
requirements for new plastic pipe.
PHMSA proposes to add a new
paragraph (a)(3) to require new plastic
pipe be free from visible defects, a
requirement consistent with a similar
requirement already in place for used
plastic pipe as detailed in paragraph
(b)(5). At this time, non-destructive
evaluation technologies have not been
proven to be reliable and effective for
inspecting plastic pipe. Therefore,
visual inspection continues to be the
primary method for detecting and
evaluating defects.
In § 192.59, paragraph (b) details
specific qualification requirements for
used plastic pipe. Section 192.59(b)(3)
specifies that used plastic pipe is
qualified for use if it has been used only
in natural gas service. PHMSA believes
that used plastic pipe should not be
limited to ‘‘natural gas’’ service but in
any ‘‘gas’’ service as defined in § 192.3.
This is consistent with the applicability
provisions in § 192.1, which specifies
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that part 192 prescribes minimum safety
requirements for the transportation of
‘‘gas.’’ Therefore, PHMSA proposes to
revise § 192.59(b)(3) to replace ‘‘natural
gas’’ with ‘‘gas.’’
PHMSA is also looking to address
some issues surrounding PVC pipe and
components used for repair situations.
Historically, PVC pipe and components
have technically been allowed by code,
including for repair, but industry has
slowly been phasing out the installation
and use of PVC piping, including for
repair, in favor of other newer and
better-performing plastic materials. PVC
components are still used to a larger
extent, however, as they are not as
susceptible to the same issues of brittlelike cracking as PVC piping. To align
with this shift, PHMSA is proposing to
add a new § 192.59(e) to explicitly
prohibit the use of PVC pipe for new
installations after the effective date of
the rule, including for repairs. This new
requirement would not prevent the use
of previously installed PVC pipe, nor
would it preclude the use of PVC
components for the repair of existing
PVC pipe. Requirements for PVC were
previously addressed under ASTM
D2513–99, but following the change to
make ASTM D2513 a PE-only standard,
there is now a standalone ASTM
standard for PVC. For PVC components
used to repair existing PVC pipe,
PHMSA is proposing to incorporate
ASTM F2817–10, ‘‘Standard
Specification for Poly (Vinyl Chloride)
(PVC) Gas Pressure Pipe and Fittings
For Maintenance or Repair.’’
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I.3. Plastic Pipe Storage and Handling
Currently, the PSR do not directly
address the storage and handling of
plastic pipe other than through
standards incorporated by reference. In
an effort to reduce any confusion
regarding the proper storage and
handling of plastic pipe, PHMSA
proposes a new § 192.67. The proposed
new section would require operators to
have written procedures for storage and
handling that meets the applicable
listed specification.
I.4. Gathering Lines
Section 192.9 currently details the
requirements applicable to gathering
lines. In particular, § 192.9(d) specifies
the requirements for Type B regulated
onshore gathering lines. Currently, as
specified under § 192.9(d)(1), gathering
line operators are required to comply
with the design, installation,
construction, initial inspection, and
initial testing requirements in part 192
applicable to transmission lines. This
would include plastic pipe
requirements such as for design
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(§ 192.121), joining (§§ 192.281 and
192.283), and installation (§ 192.321).
PHMSA believes that this information
may not be clear since most
transmission lines do not consist of
plastic pipe. Therefore, PHMSA
proposes to add a new paragraph (d)(7)
to specify that such pipelines, if
containing plastic pipe or components,
must comply with all requirements of
part 192 applicable to plastic pipe.
I.5. Merge Sections 192.121 and 192.123
Currently, § 192.121 specifies the
calculations for determining the design
pressure for plastic pipe, while
§ 192.123 specifies the design
limitations for plastic pipe. In an effort
to make the PSR easier to follow and to
increase clarity, PHMSA proposes to
merge the § 192.123 design limitations
into § 192.121. PHMSA also proposes to
increase the maximum design factor for
PE pipe, increase the design pressure
limitations of PA–11 pipe, and add
design factor and pressure limitations
for the use of PA–12 plastic pipe. These
proposals would apply to materials
produced after the effective date of the
final rule.
I.6. General Design Requirements for
Components (Section 192.143)
Section 192.143 contains general
design provisions for pipeline
components. For clarification purposes,
PHMSA proposes the addition of a new
paragraph (c) to specify that
components used for plastic pipe must
be able to withstand operating pressures
and anticipated loads in accordance
with a listed specification. Currently,
§ 192.191 specifies design pressure
requirements for plastic fittings. With
the addition of § 192.143(c), § 192.191
would be redundant; therefore, PHMSA
proposes its removal.
I.7. General Design Requirements for
Valves (Section 192.145)
Section 192.145 contains general
design provisions for pipeline valves.
For clarification purposes, PHMSA
proposes the addition of a new
paragraph (f) to specify that plastic
valves must meet a ‘‘listed
specification’’ as defined in § 192.3.
PHMSA also proposes to clarify that
plastic valves must not be used in
operating conditions that exceed the
applicable pressure or temperature
ratings detailed in the applicable listed
specification, consistent with language
in § 192.145(a).
I.8. General Design Requirements for
Standard Fittings (Section 192.149)
Section 192.149 contains general
design provisions for pipeline fittings.
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For clarification purposes, PHMSA
proposes the addition of a new
paragraph (c) to specify that a plastic
fitting may only be used if it meets a
listed specification.
I.9. Test Requirements for Plastic
Pipelines
Section 192.513(c) currently states
that the test pressure for plastic
pipelines must be at least 150 percent of
the maximum operating pressure or 50
psig, whichever is greater, and that the
maximum test pressure may not be more
than 3 times the pressure determined
under § 192.121. Given the other design
limitations in the current § 192.123 for
PE and PA–11, and the revisions being
proposed in this rule for PE, PA–11, and
PA–12, PHMSA believes that plastic
pipe will potentially be overstressed if
tested to 3 times the pressure
determined under § 192.121. Therefore,
PHMSA proposes to revise § 192.513(c)
so that the maximum limit for test
pressure is 2.5 times the pressure
determined under § 192.121.
II. Availability of Standards
Incorporated by Reference
PHMSA currently incorporates by
reference into 49 CFR parts 192, 193,
and 195 all or parts of more than 60
standards and specifications developed
and published by standard developing
organizations (SDOs). In general, SDOs
update and revise their published
standards every 3 to 5 years to reflect
modern technology and best technical
practices.
The National Technology Transfer
and Advancement Act of 1995 (Pub. L.
104–113) directs Federal agencies to use
voluntary consensus standards in lieu of
government-written standards whenever
possible. Voluntary consensus standards
are standards developed or adopted by
voluntary bodies that develop, establish,
or coordinate technical standards using
agreed-upon procedures. In addition,
Office of Management and Budget
(OMB) issued OMB Circular A–119 to
implement Section 12(d) of Public Law
104–113 relative to the utilization of
consensus technical standards by
Federal agencies. This circular provides
guidance for agencies participating in
voluntary consensus standards bodies
and describes procedures for satisfying
the reporting requirements in Public
Law 104–113.
In accordance with the preceding
provisions, PHMSA has the
responsibility for determining, via
petitions or otherwise, which currently
referenced standards should be updated,
revised, or removed, and which
standards should be added to 49 CFR
parts 192, 193, and 195. Revisions to
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incorporated by reference materials in
49 CFR parts 192, 193, and 195 are
handled via the rulemaking process,
which allows for the public and
regulated entities to provide input.
During the rulemaking process, PHMSA
must also obtain approval from the
Office of the Federal Register to
incorporate by reference any new
materials.
On January 3, 2012, President Obama
signed the Pipeline Safety, Regulatory
Certainty, and Job Creation Act of 2011,
Public Law 112–90. Section 24 states:
‘‘Beginning 1 year after the date of
enactment of this subsection, the
Secretary may not issue guidance or a
regulation pursuant to this chapter that
incorporates by reference any
documents or portions thereof unless
the documents or portions thereof are
made available to the public, free of
charge, on an Internet Web site.’’ 49
U.S.C. 60102(p).
On August 9, 2013, Public Law 113–
30 revised 49 U.S.C. 60102(p) to replace
‘‘1 year’’ with ‘‘3 years’’ and remove the
phrases ‘‘guidance or’’ and ‘‘,on an
Internet Web site.’’ This resulted in the
current language in 49 U.S.C. 60102(p),
which now reads as follows:
‘‘Beginning 3 years after the date of
enactment of this subsection, the
Secretary may not issue a regulation
pursuant to this chapter that
incorporates by reference any
documents or portions thereof unless
the documents or portions thereof are
made available to the public, free of
charge.’’
Further, the Office of the Federal
Register issued a November 7, 2014,
rulemaking (79 FR 66278) that revised 1
CFR 51.5 to require that agencies detail
in the preamble of a proposed
rulemaking the ways the materials it
proposes to incorporate by reference are
reasonably available to interested
parties, or how the agency worked to
make those materials reasonably
available to interested parties. In
relation to this proposed rulemaking,
PHMSA has contacted each SDO and
has requested a hyperlink to a free copy
of each standard that has been proposed
for incorporation by reference. Access to
these standards will be granted until the
end of the comment period for this
proposed rulemaking. Access to these
documents can be found on the PHMSA
Web site at the following URL: https://
www.phmsa.dot.gov/pipeline/regs
under ‘‘Standards Incorporated by
Reference.’’
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III. Regulatory Analyses and Notices
Summary/Legal Authority for This
Rulemaking
This NPRM is published under the
authority of the Federal pipeline safety
law (49 U.S.C. 60101 et seq.). Section
60102 authorizes the Secretary of
Transportation to issue regulations
governing design, installation,
inspection, emergency plans and
procedures, testing, construction,
extension, operation, replacement, and
maintenance of pipeline facilities.
Further, Section 60102(l) of the Federal
pipeline safety law states that the
Secretary shall, to the extent appropriate
and practicable, update incorporated
industry standards that have been
adopted as a part of the PSR. If adopted
as proposed, this NPRM would modify
the PSR applicable to plastic pipe.
Executive Order 12866, Executive Order
13563, and DOT Regulatory Policies and
Procedures
This NPRM is not a significant
regulatory action under section 3(f) of
Executive Order 12866 (58 FR 51735)
and therefore was not reviewed by the
Office of Management and Budget. This
NPRM is not significant under the
Regulatory Policies and Procedures of
the Department of Transportation (44 FR
11034).
Executive Orders 12866 and 13563
require agencies to regulate in the ‘‘most
cost-effective manner,’’ to make a
‘‘reasoned determination that the
benefits of the intended regulation
justify its costs,’’ and to develop
regulations that ‘‘impose the least
burden on society.’’ PHMSA proposes to
amend the PSR with regards to plastic
pipe to improve compliance with these
regulations by updating and adding
references to technical standards and
providing clarification. PHMSA
anticipates that the amendments
contained in this NPRM will have
economic benefits to the regulated
community by increasing the clarity of
its regulations and reducing compliance
costs. A copy of the regulatory
evaluation is available for review in the
docket.
Regulatory Flexibility Act
The Regulatory Flexibility Act (5
U.S.C. 601 et seq.) requires an agency to
review regulations to assess their impact
on small entities, unless the agency
determines that a rule is not expected to
have a significant impact on a
substantial number of small entities.
This proposed rule has been developed
in accordance with Executive Order
13272 (‘‘Proper Consideration of Small
Entities in Agency Rulemaking’’) and
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DOT’s procedures and policies to
promote compliance with the
Regulatory Flexibility Act to ensure that
potential impacts of draft rules on small
entities are properly considered.
While PHMSA does not collect
information on the number of
employees or revenues of pipeline
operators, it does continuously seek
information on the number of small
pipeline operators to more fully
determine any impacts PHMSA’s
proposed regulations may have on small
entities. This NPRM proposes to require
small and large operators to comply
with these requirements. A copy of the
Initial Regulatory Flexibility Analysis
has been placed in the docket.
Executive Order 13175
PHMSA has analyzed this NPRM
according to the principles and criteria
in Executive Order 13175,
‘‘Consultation and Coordination with
Indian Tribal Governments.’’ Because
this NPRM does not significantly or
uniquely affect the communities of the
Indian tribal governments or impose
substantial direct compliance costs, the
funding and consultation requirements
of Executive Order 13175 do not apply.
Paperwork Reduction Act
This NPRM does not impose any new
information collection requirements.
Unfunded Mandates Reform Act of 1995
This NPRM does not impose
unfunded mandates under the
Unfunded Mandates Reform Act of
1995. It would not result in costs of
$100 million, adjusted for inflation, or
more in any one year to either State,
local, or tribal governments, in the
aggregate, or to the private sector, and
is the least burdensome alternative that
achieves the objective of the NPRM.
National Environmental Policy Act
PHMSA analyzed this proposed rule
in accordance with section 102(2)(c) of
the National Environmental Policy Act
(42 U.S.C. 4332), the Council on
Environmental Quality regulations (40
CFR parts 1500–1508), and DOT Order
5610.1C, and has preliminarily
determined that this action will not
significantly affect the quality of the
human environment. A preliminary
environmental assessment of this
rulemaking is available in the docket,
and PHMSA invites comment on
environmental impacts of this rule, if
any.
Privacy Act Statement
Anyone may search the electronic
form of all comments received for any
of our dockets. You may review DOT’s
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Federal Register / Vol. 80, No. 98 / Thursday, May 21, 2015 / Proposed Rules
complete Privacy Act Statement
published in the Federal Register on
April 11, 2000 (70 FR 19477).
Executive Order 13132
PHMSA has analyzed this NPRM
according to Executive Order 13132
(‘‘Federalism’’). The NPRM does not
have a substantial direct effect on the
States, the relationship between the
national government and the States, or
the distribution of power and
responsibilities among the various
levels of government. This NPRM does
not impose substantial direct
compliance costs on State and local
governments. This NPRM does not
preempt State law for intrastate
pipelines. Therefore, the consultation
and funding requirements of Executive
Order 13132 do not apply.
Executive Order 13211
This NPRM is not a ‘‘significant
energy action’’ under Executive Order
13211 (Actions Concerning Regulations
That Significantly Affect Energy Supply,
Distribution, or Use). It is not likely to
have a significant adverse effect on
supply, distribution, or energy use.
Further, the Office of Information and
Regulatory Affairs has not designated
this NPRM as a significant energy
action.
List of Subjects in 49 CFR Part 192
Incorporation by reference, Pipeline
safety, Plastic pipe, Security measures.
In consideration of the foregoing,
PHMSA proposes to amend 49 CFR
Chapter I as follows:
PART 192—TRANSPORTATION OF
NATURAL AND OTHER GAS BY
PIPELINE: MINIMUM FEDERAL
SAFETY STANDARDS
1. The authority citation for part 192
continues to read as follows:
■
Authority: 49 U.S.C. 5103, 60102, 60104,
60108, 60109, 60110, 60113, 60116, and
60118; and 49 CFR 1.97.
2. Section 192.3 is revised to add the
following definitions in appropriate
alphabetical order as follows:
■
§ 192.3
Definitions.
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*
*
*
*
*
Traceability information means data
that is provided within ASTM F2897–
11a (incorporated by reference, see
§ 192.7) that indicates within the unique
identifier, at a minimum, the location of
manufacture, production, lot
information, size, material, pressure
rating, temperature rating and, as
appropriate, type, grade and model of
pipe and components.
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Tracking information means data that
provides for the identification of the
location of pipe and components, the
date installed, and the person who made
the joints in the pipeline system.
*
*
*
*
*
Weak Link means a device used when
pulling polyethylene pipe, typically
through methods such as horizontal
directional drilling, to ensure that
damage will not occur to the pipeline by
exceeding the maximum tensile stresses
allowed.
■ 3. Amend § 192.7 as follows:
■ a. Remove paragraphs (d)(11), (d)(12),
(d)(13), (d)(15), (j)(1),
■ b. Redesignate paragraphs (c)(3)
through (c)(9) as paragraphs (c)(4)–(10)
and redesignate paragraph (d)(14) as
(d)(12).
■ c. Add paragraphs (c)(3), (d)(11),
(d)(13) through (d)(25), (j)(1), and (j)(2)
to read as follows.
§ 192.7 What documents are incorporated
by reference partly or wholly in this part?
*
*
*
*
*
(c) * * *
(3) ASME/ANSI B 16.40–08,
‘‘Manually Operated Thermoplastic Gas
Shutoffs and Valves in Gas Distribution
Systems,’’ (ASME/ANSI B16.40–08),
IBR approved for Item I, Appendix B to
Part 192.
*
*
*
*
*
(d) * * *
(11) ASTM D2513–12ae1, ‘‘Standard
Specification for Polyethylene (PE) Gas
Pressure Pipe, Tubing, and Fittings,’’
(ASTM D2513–12ae1), IBR approved for
Item I, Appendix B to Part 192.
*
*
*
*
*
(13) ASTM D2564–12, ‘‘Standard
Specification for Solvent Cements for
Poly(Vinyl Chloride) (PVC) Plastic
Piping Systems,’’ (ASTM D2564–12),
IBR approved for § 192.281(b)(2).
(14) ASTM F1055–98 (2006),
‘‘Standard Specification for Electro
fusion Type Polyethylene Fittings for
Outside Diameter Controlled
Polyethylene Pipe and Tubing,’’ (ASTM
F1055–98), IBR approved for Item I,
Appendix B to Part 192.
(15) ASTM F1924–12, ‘‘Standard
Specification for Plastic Mechanical
Fittings for Use on Outside Diameter
Controlled Polyethylene Gas
Distribution Pipe and Tubing,’’ (ASTM
F1924–12), IBR approved for
§§ 192.281(e); 192.367(b)(3); and Item I,
Appendix B to Part 192.
(16) ASTM F1948–12, ‘‘Standard
Specification for Metallic Mechanical
Fittings for Use on Outside Diameter
Controlled Thermoplastic Gas
Distribution Pipe and Tubing,’’ (ASTM
F1948–12), IBR approved for
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§§ 192.281(e); 192.367(b)(3); and Item I,
Appendix B to Part 192.
(17) ASTM F1973–13, ‘‘Standard
Specification for Factory Assembled
Anodeless Risers and Transition Fittings
in Polyethylene (PE) and Polyamide 11
(PA 11) and Polyamide 12 (PA 12) Fuel
Gas Distribution Systems,’’ (ASTM
F1973–13), IBR approved for
§§ 192.204(b); 192.281(e); 192.367(b)(3);
and Item I, Appendix B to Part 192.
(18) ASTM/ANSI F2145–13,
‘‘Standard Specification for Polyamide
11 (PA–11) and Polyamide 12 (PA–12)
Mechanical Fittings for Use on Outside
Diameter Controlled Polyamide 11 and
Polyamide 12 Pipe and Tubing,’’
(ASTM/ANSI F2145–13), IBR approved
for Item I, Appendix B to Part 192.
(19) ASTM/ANSI F2600–09,
‘‘Standard Specification for
Electrofusion Type Polyamide-11
Fittings for Outside Diameter Controlled
Polyamide-11 Pipe and Tubing,’’
(ASTM/ANSI F2600–09), IBR approved
for Item I, Appendix B to Part 192.
(20) ASTM F2620–12, ‘‘Standard
Practice for Heat Fusion Joining of
Polyethylene Pipe and Fittings,’’ (ASTM
F2620–12), IBR approved for
§§ 192.281(c) and 192.285(b)(2)(i).
(21) ASTM F2767–12, ‘‘Specification
for Electrofusion Type Polyamide-12
Fittings for Outside Diameter Controlled
Polyamide-12 Pipe and Tubing for Gas
Distribution,’’ (ASTM F2767–12), IBR
approved for Item I, Appendix B to Part
192.
(22) ASTM F2785–12, ‘‘Standard
Specification for Polyamide 12 Gas
Pressure Pipe, Tubing, and Fittings’’
PA–12, (ASTM F2785–12), IBR
approved for Item I, Appendix B to Part
192.
(23) ASTM F2817–10, ‘‘Standard
Specification for Poly (Vinyl Chloride)
(PVC) Gas Pressure Pipe and Fittings
For Maintenance or Repair,’’ (ASTM
F2817–10), IBR approved for Item I,
Appendix B to Part 192.
(24) ASTM F2897–11a, ‘‘Standard
Specification for Tracking and
Traceability Encoding System of Natural
Gas Distribution Components (Pipe,
Tubing, Fittings, Valves, and
Appurtenances),’’ (ASTM F2897–11a),
IBR approved for §§ 192.3 and 192.63(e).
(25) ASTM F2945–12a ‘‘Standard
Specification for Polyamide 11 Gas
Pressure Pipe, Tubing, and Fittings,’’
PA–11, (ASTM F2945–12a), IBR
approved for Item I, Appendix B to Part
192.
*
*
*
*
*
(j) * * *
(1) PPI TR–3/2012, ‘‘Policies and
Procedures for Developing Hydrostatic
Design Basis (HDB), Hydrostatic Design
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§ 192.9 What requirements apply to
gathering lines?
*
*
*
*
*
(d) * * *
(5) Establish the MAOP of the line
under § 192.619;
(6) Install and maintain line markers
according to the requirements for
transmission lines in § 192.707; and
(7) If the pipeline contains plastic
pipe or components, the operator must
comply with all applicable requirements
of this part for plastic pipe and
components.
*
*
*
*
*
■ 5. In § 192.59, paragraphs (a)(1), (a)(2),
and (b)(3) are revised and paragraphs
(a)(3) and (e) are added to read as
follows:
§ 192.59
Plastic pipe.
(a) * * *
(1) It is manufactured in accordance
with a listed specification;
(2) It is resistant to chemicals with
which contact may be anticipated; and
(3) It is free of visible defects.
(b) * * *
(3) It has been used only in gas
service;
*
*
*
*
*
(e) Except for PVC fittings used for
repairs on existing PVC pipelines with
materials manufactured in accordance
with the listed specification, PVC pipe
cannot be used.
■ 6. In § 192.63, paragraph (a) is revised
and paragraph (e) is added to read as
follows:
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§ 192.63
Marking of materials.
(a) Except as provided in paragraph
(d) of this section, each valve, fitting,
length of pipe, and other component
must be marked as prescribed in the
specification or standard to which it
was manufactured.
*
*
*
*
*
(e) Additional requirements for plastic
pipe and components.
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(1) All markings on plastic pipe
prescribed in the listed specification
and the requirements of paragraph (e)(2)
shall be repeated at intervals not
exceeding 2 feet.
(2) Plastic pipe and components
manufactured after [INSERT
EFFECTIVE DATE OF FINAL RULE],
must be marked in accordance with
ASTM F2897 (incorporated by
reference, see § 192.7) in addition to the
listed specification.
(3) All markings on plastic pipelines
prescribed in the specification and
paragraph (e)(2) shall be legible, visible,
and permanent in accordance with the
listed specification. Records of markings
prescribed in the specification and
paragraph (e)(2) shall be maintained for
the life the pipeline per the
requirements of §§ 192.321(k) and
192.375(d).
■ 7. Section 192.67 is added to read as
follows:
§ 192.67 Storage and handling for plastic
pipelines.
Each operator must develop and
follow written procedures for the
storage and handling of plastic pipe
and/or associated components that meet
the applicable listed specifications.
■ 8. Section 192.121 is revised to read
as follows:
§ 192.121
Design of plastic pipe.
(a) Design formula. Design formulas
for plastic pipe are determined in
accordance with either of the following
formulas:
P = Design pressure, gage, psi (kPa).
S = For thermoplastic pipe, the HDB is
determined in accordance with the listed
specification at a temperature equal to
73 °F (23 °C), 100 °F (38 °C), 120 °F
(49 °C), or 140 °F (60 °C). In the absence
of an HDB established at the specified
temperature, the HDB of a higher
temperature may be used in determining
a design pressure rating at the specified
temperature by arithmetic interpolation
using the procedure in Part D.2 of PPI
TR–3, (incorporated by reference, see
§ 192.7). For reinforced thermosetting
plastic pipe, 11,000 psig (75,842 kPa).
t = Specified wall thickness, inches (mm).
D = Specified outside diameter, inches (mm).
SDR = Standard dimension ratio, the ratio of
the average specified outside diameter to
the minimum specified wall thickness,
corresponding to a value from a common
numbering system that was derived from
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the American National Standards
Institute (ANSI) preferred number series
10.
DF = Design Factor, a maximum of 0.32
unless otherwise specified for a
particular material in this section.
(b) General requirements for plastic
pipe and components. (1) Except as
provided in paragraphs (c) through (f) of
this section, the design pressure for
plastic pipe may not exceed a gauge
pressure of 100 psig (689 kPa) for pipe
used in:
(i) Distribution systems; or
(ii) Transmission lines in Class 3 and
4 locations.
(2) Plastic pipe may not be used
where operating temperatures of the
pipe will be:
(i) Below ¥20 °F (¥29 °C), or ¥40 °F
(¥40 °C) if all pipe and pipeline
components whose operating
temperature will be below ¥20 °F
(¥29 °C) have a temperature rating by
the manufacturer consistent with that
operating temperature; or
(ii) Above the temperature at which
the HDB used in the design formula
under this section is determined.
(3) Unless specified for a particular
material in this section, the wall
thickness for plastic pipe may not be
less than 0.062 inches (1.57
millimeters).
(4) All plastic pipe must have a listed
HDB in accordance with PPI TR–4
(incorporated by reference, see § 192.7).
(c) Polyethylene (PE) pipe
requirements. (1) For PE pipe produced
between July 14, 2004, and [INSERT
EFFECTIVE DATE OF FINAL RULE], a
design pressure of up to 125 psig may
be used, provided:
(i) The material designation code is a
PE2406 or PE3408.
(ii) The pipe has a nominal size (IPS
or CTS) of 12 inches or less (above
nominal pipe size of 12 inches, the
design pressure is limited to 100 psig);
and
(iii) The wall thickness is not less
than 0.062 inches (1.57 millimeters).
(2) For PE pipe produced after
[INSERT EFFECTIVE DATE OF FINAL
RULE], a DF of 0.40 may be used in the
design formula, provided:
(i) The design pressure is limited to
125 psig;
(ii) The material designation code is
PE2708 or PE4710;
(iii) The pipe has a nominal size (IPS
or CTS) of 12 inches or less; and
(iv) The wall thickness for a given
outside diameter is not less than that
listed in the following table:
Pipe size
in inches
Minimum wall
thickness
in inches
⁄ ″ CTS ..
12
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0.090
Corresponding
DR values
7
EP21MY15.013
Stresses (HDS), Pressure Design Basis
(PDB), Strength Design Basis (SDB),
Minimum Required Strength (MRS)
Ratings, and Categorized Required
Strength (CRS) for Thermoplastic Piping
Materials or Pipe,’’ (PPI TR–3/2012),
IBR approved for § 192.121.
(2) PPI TR–4/2012, ‘‘PPI Listing of
Hydrostatic Design Basis (HDB),
Hydrostatic Design Stress (HDS),
Strength Design Basis (SDB), Pressure
Design Basis (PDB) and Minimum
Required Strength (MRS) Rating For
Thermoplastic Piping Materials or
Pipe,’’ (PPI TR–4/2012), IBR approved
for § 192.121.
■ 4. In § 192.9, paragraphs (d)(5) and
(d)(6) are revised and paragraph (d)(7) is
added to read as follows:
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(i) The design pressure is limited to
200 psig;
(ii) The material designation code is
PA32312 or PA32316;
3⁄4″ CTS ..
0.090
9.7
1⁄2″ IPS ....
(iii) The pipe has a nominal size (IPS
0.090
9.3
3⁄4″ IPS ....
or CTS) of 4 inches or less; and
0.095
11
1″ IPS .....
0.119
11
(iv) The pipe has a standard
11⁄4″ IPS ..
0.151
11
dimension ratio of SDR–11 or less (i.e.,
11⁄2″ IPS ..
0.173
11
thicker-wall pipe).
2″ ............
0.216
11
(2) For PA–11 pipe produced on or
3″ ............
0.259
13.5
after [INSERT EFFECTIVE DATE OF
4″ ............
0.265
17
FINAL RULE], a DF of 0.40 may be used
6″ ............
0.315
21
in the design formula, provided:
8″ ............
0.411
21
(i) The design pressure is limited to
10″ ..........
0.512
21
250 psig;
12″ ..........
0.607
21
(ii) The material designation code is
PA32316;
(d) Polyamide (PA–11) pipe
(iii) The pipe has a nominal size (IPS
requirements. (1) For PA–11 pipe
or CTS) of 6 inches or less; and
produced between January 23, 2009,
and [INSERT EFFECTIVE DATE OF
(iv) The minimum wall thickness for
FINAL RULE], a DF of 0.40 may be used a given outside diameter is not less than
in the design formula, provided:
that listed in the following table:
Minimum wall
thickness
in inches
Pipe size
in inches
Corresponding
DR values
Pipe size
(inches)
Minimum wall
thickness
(inches)
Corresponding
DR
(values)
0.119
0.151
0.173
0.216
0.259
0.333
0.491
11
11
11
11
13.5
13.5
13.5
1″ IPS .....
11⁄4″ IPS ..
11⁄2″ IPS ..
2″ ............
3″ ............
4″ ............
6″ ............
(e) Polyamide (PA–12) pipe
requirements. For PA–12 pipe produced
after [INSERT EFFECTIVE DATE OF
FINAL RULE], a DF of 0.40 may be used
in the design formula, provided:
(1) The design pressure is limited to
250 psig;
(2) The pipe has a nominal size (IPS
or CTS) of 6 inches or less; and
(3) The minimum wall thickness for a
given outside diameter is not less than
that listed in the following table.
Minimum wall
thickness
(inches)
Pipe size
(inches)
1″ IPS ..............................................................................................................................................................
11⁄4″ IPS ...........................................................................................................................................................
11⁄2″ IPS ...........................................................................................................................................................
2″ .....................................................................................................................................................................
3″ .....................................................................................................................................................................
4″ .....................................................................................................................................................................
6″ .....................................................................................................................................................................
(f) Reinforced thermosetting plastic
pipe requirements.
(i) Reinforced thermosetting plastic
pipe may not be used at operating
temperatures above 150 °F (66 °C).
(ii) The wall thickness for reinforced
thermosetting plastic pipe may not be
less than that listed in the following
table:
Nominal size in inches
(millimeters).
2
3
4
6
Minimum wall
thickness inches
(millimeters).
(51) ................................
(76) ................................
(102) ..............................
(152) ..............................
0.060
0.060
0.070
0.100
(1.52)
(1.52)
(1.78)
(2.54)
§ 192.145
must be rigid and have a minimum 3 ft.
horizontal base leg designed to provide
adequate support and resist lateral
movement. Riser design shall be tested
and accepted in accordance with ASTM
F1973 (incorporated by reference, see
§ 192.7).
■ 15. In § 192.281, paragraphs
(b)(2),(b)(3), and (c) are revised and
paragraphs (e)(3) and (e)(4) are added to
read as follows:
§ 192.149
§ 192.281
*
*
*
*
(c) Plastic fittings must meet a listed
specification.
9. Section 192.123 is removed and
reserved.
■ 10. In § 192.143, paragraph (c) is
added to read as follows:
tkelley on DSK3SPTVN1PROD with PROPOSALS
§ 192.204
General requirements.
*
*
*
*
*
(c) Each plastic component of a
pipeline must be able to withstand
operating pressures and other
anticipated loads in accordance with a
listed specification.
■ 11. In § 192.145, paragraph (f) is
added to read as follows:
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[Removed and Reserved].
13. Section 192.191 is removed and
reserved.
■ 14. Section 192.204 is added to read
as follows:
■
§ 192.143
Standard fittings.
*
■
[Removed and Reserved].
11
11
11
11
13.5
13.5
13.5
*
*
*
*
(f) Plastic valves must meet the
minimum requirements stipulated in a
listed specification. A valve may not be
used under operating conditions that
exceed the applicable pressure and
temperature ratings contained in those
requirements.
■ 12. In § 192.149, paragraph (c) is
added to read as follows:
*
§ 192.191
§ 192.123
Valves.
0.119
0.151
0.173
0.216
0.259
0.333
0.491
Corresponding
SDR
(values)
Risers.
(a) The design shall be tested to
ensure safe performance under
anticipated external and internal loads
acting on the assembly.
(b) Risers shall be designed and tested
in accordance with ASTM F1973
(incorporated by reference, see § 192.7).
(c) All risers connected to plastic
mains and used on regulator stations
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Plastic Pipe.
*
*
*
*
*
(b) * * *
(2) The solvent cement must conform
to ASTM D2564–12 for PVC
(incorporated by reference, see § 192.7).
(3) The joint may not be heated or
cooled to accelerate the setting of the
cement.
(c) Heat-fusion joints. Each heat
fusion joint on a plastic pipe and/or
component must comply with ASTM
2620–12 (incorporated by reference in
§ 192.7) and the following:
(1) A butt heat-fusion joint must be
joined by a device that holds the heater
element square to the ends of the pipe
and/or component, compresses the
heated ends together, and holds the pipe
in proper alignment in accordance with
the qualified procedures.
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(2) A socket heat-fusion joint equal to
or less than 11⁄4-inches must be joined
by a device that heats the mating
surfaces of the pipe and/or component,
uniformly and simultaneously, to
establish the same temperature. The
device used must be the same device
specified in the operator’s joining
procedure for socket fusion. A socket
heat-fusion joint may not be joined on
a pipe and/or component greater than
11⁄4 inches.
(3) An electrofusion joint must be
made utilizing the equipment and
techniques prescribed by the fitting
manufacturer, or utilizing equipment
and techniques shown, by testing joints
to the requirements of § 192.283(b) to be
equivalent to or better than the
requirements of the fitting
manufacturer.
(4) Heat may not be applied with a
torch or other open flame.
*
*
*
*
*
(e) * * *
(3) All mechanical fittings must meet
a listed specification based upon the
pipe material.
(4) All mechanical joints or fittings
shall be Category 1 as defined by ASTM
F1924, ASTM F1948, or ASTM F1973
(incorporated by reference, see § 192.7)
for the applicable material, providing a
seal plus resistance to a force on the
pipe joint equal to or greater than that
which will cause no less than 25%
elongation of pipe, or the pipe fails
outside the joint area if tested in
accordance with the applicable
standard.
■ 16. Section 192.283 is revised to read
as follows:
tkelley on DSK3SPTVN1PROD with PROPOSALS
§ 192.283 Plastic pipe: Qualifying joining
procedures.
(a) Heat fusion, solvent cement, and
adhesive joints. Before any written
procedure established under
§ 192.273(b) is used for making plastic
pipe joints by a heat fusion, solvent
cement, or adhesive method, the
procedure must be qualified by
subjecting specimen joints made
according to the procedure to the
following tests as applicable:
(1) The test requirements of—
(i) In the case of thermoplastic pipe,
based upon the pipe material, the
Sustained Pressure Test or the
Minimum Hydrostatic Burst Test per the
listed specification requirements.
Additionally, for electrofusion joints,
based upon the pipe material, the
Tensile Strength Test or the Joint
Integrity Test per the listed
specification.
(ii) In the case of thermosetting plastic
pipe, paragraph 8.5 (Minimum
Hydrostatic Burst Pressure) or paragraph
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8.9 (Sustained Static Pressure Test) of
ASTM D2517 (incorporated by
reference, see § 192.7).
(2) For procedures intended for lateral
pipe connections, subject a specimen
joint made from pipe sections joined at
right angles according to the procedure
to a force on the lateral pipe until failure
occurs in the specimen. If failure
initiates outside the joint area, the
procedure qualifies for use.
(3) For procedures intended for nonlateral pipe connections, perform testing
in accordance to a listed specification.
If elongation of the test specimen of no
more than 25% or failure initiates
outside the joint area, the procedure
qualifies for use.
(b) Mechanical joints. Before any
written procedure established under
§ 192.273(b) is used for making
mechanical plastic pipe joints, the
procedure must be qualified in
accordance with a listed specification,
based upon the pipe material.
(c) A copy of each written procedure
being used for joining plastic pipe must
be available to the persons making and
inspecting joints.
■ 17. In § 192.285, paragraph (b)(2)(i) is
revised to read as follows:
§ 192.285 Plastic pipe: Qualifying persons
to make joints.
*
*
*
*
*
(b) * * *
(2) * * *
(i) Tested under any one of the test
methods listed under § 192.283(a) or the
inspection and test set forth in
accordance with ASTM F2620–12
(incorporated by reference, see § 192.7)
applicable to the type of joint and
material being tested;
*
*
*
*
*
■ 18. Section 192.311 is revised to read
as follows:
§ 192.311
Repair of plastic pipelines.
(a) Each imperfection or damage that
would impair the serviceability of
plastic pipe must be repaired or
removed.
(b) All scratches or gouges exceeding
10% of wall thickness of pipe and/or
components shall be repaired or
removed.
■ 19. In § 192.313, a new paragraph (d)
added to read as follows:
§ 192.313
Bends and elbows.
*
*
*
*
*
(d) Plastic pipe may not be installed
containing bends that exceed the
maximum radius specified by the
manufacturer for the diameter of the
pipe being installed.
■ 20. In § 192.321, paragraphs (a), (d),
(f), and (h)(3) are revised and paragraphs
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(i), (j), and (k) are added to read as
follows:
§ 192.321
Installation of plastic pipelines.
(a) Plastic pipe must be installed
below ground level except as provided
by paragraphs (g), (h), and (j) of this
section.
*
*
*
*
*
(d) Plastic pipe must have a minimum
wall thickness of 0.090 inches (2.29
millimeters).
*
*
*
*
*
(f) Plastic pipe that is being encased
must be inserted into the casing pipe in
a manner that will protect the plastic.
Plastic pipe that is being encased must
be protected from damage at all entrance
and all exit points of the casing. The
leading end of the plastic must be
closed before insertion.
*
*
*
*
*
(h) * * *
(3) Not allowed to exceed the pipe
temperature limits specified in
§ 192.121.
(i) Backfill material must:
(1) Not contain materials that could be
detrimental to the pipe, such as rocks of
a size exceeding those established
through sound engineering practices;
and
(2) Be properly compacted
underneath, along the sides, and for
predetermined distance above the pipe.
(j) Plastic mains may terminate above
ground level provided they comply with
the following:
(1) The aboveground level part of the
plastic main is protected against
deterioration and external damage.
(2) The plastic main is not used to
support external loads.
(3) Installations of risers at regulator
stations must meet the design
requirements of § 192.204.
(k) Tracking and Traceability. Each
operator must maintain records for
tracking and traceability information (as
defined in § 192.3) for the life of the
pipeline.
■ 21. Section 192.329 is added to read
as follows:
§ 192.329 Installation of plastic pipelines
by trenchless excavation.
Plastic pipelines installed by
trenchless excavation must comply with
the following:
(a) Each operator shall ensure that the
path of the excavation will provide
sufficient clearance for installation and
maintenance activities from other
underground utilities and/or structures.
(b) For each pipeline section, plastic
pipe and/or components that are pulled
through the ground must have a weak
link, as defined by § 192.3, installed to
ensure the pipeline will not be damaged
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by any excessive forces during the
pulling process.
■ 22. In § 192.367, paragraphs (b)(1) and
(b)(2) are revised and paragraph (b)(3) is
added to read as follows:
§ 192.367 Service lines: General
requirements for connections to main
piping.
*
*
*
*
*
(b) * * *
(1) Be designed and installed to
effectively sustain the longitudinal pullout or thrust forces caused by
contraction or expansion of the piping,
or by anticipated external or internal
loading;
(2) If gaskets are used in connecting
the service line to the main connection
fitting, have gaskets that are compatible
with the kind of gas in the system; and
(3) If used on pipelines comprised of
plastic, be a Category 1 connection as
defined by ASTM F1924, ASTM F1948,
or ASTM F1973 (incorporated by
reference, see § 192.7) for the applicable
material, providing a seal plus
resistance to a force on the pipe joint
equal to or greater than that which will
cause no less than 25% elongation of
pipe, or the pipe fails outside the joint
area if tested in accordance with the
applicable standard.
■ 23. In § 192.375, paragraph (a)(2) is
revised and paragraphs (c) and (d) are
added to read as follows:
tkelley on DSK3SPTVN1PROD with PROPOSALS
§ 192.375
Service lines: Plastic.
(a) * * *
(2) It may terminate above ground
level and outside the building, if—
(i) The aboveground level part of the
plastic service line is protected against
deterioration and external damage;
(ii) The plastic service line is not used
to support external loads; and
(iii) The riser portion of the service
line meets the design requirements of
§ 192.204.
*
*
*
*
*
(c) Backfill material must:
(1) Not contain materials that could be
detrimental to the pipe, such as rocks of
a size exceeding those established
through sound engineering practices;
and
(2) Be properly compacted
underneath, along the sides, and for
predetermined distance above the pipe.
(d) Tracking and Traceability. Each
operator must maintain records for
tracking and traceability information (as
defined in § 192.3) for the life of the
pipeline.
■ 24. Section 192.376 is added to read
as follows:
VerDate Sep<11>2014
17:21 May 20, 2015
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§ 192.376 Installation of plastic service
lines by trenchless excavation.
Plastic service lines installed by
trenchless excavation must comply with
the following:
(a) Each operator shall ensure that the
path of the excavation will provide
sufficient clearance for installation and
maintenance activities from other
underground utilities and/or structures.
(b) For each pipeline section, plastic
pipe and/or components that are pulled
through the ground must have a weak
link, as defined by § 192.3, installed to
ensure the pipeline will not be damaged
by any excessive forces during the
pulling process.
■ 25. In § 192.455, paragraph (g) is
added to read as follows:
pipe in accordance with paragraph (a) of
this section. The calibration must be
appropriate for the use of the equipment
and/or is within the acceptable
tolerance limit of that equipment as
stated by the manufacturer.
(c) The term ‘‘equipment,’’ as
specified in this section, includes, but is
not limited to, fusion equipment,
alignment equipment, facing and
adaptor equipment, heater plates, and
gauging devices.
(d) The operator must maintain
records of these tests and calibrations
(other than daily verifications and
adjustments) for the life of the pipeline.
■ 29. In Appendix B to Part 192, the title
of Appendix B and the list under ‘‘I.’’ is
revised to read as follows:
§ 192.455 External corrosion control:
Buried or submerged pipelines installed
after July 31, 1971.
Appendix B to Part 192—Qualification
of Pipe and Components
*
I. List of Specifications
A. Listed Pipe Specifications
API 5L—Steel pipe, ‘‘API Specification for
Line Pipe’’ (incorporated by reference, see
§ 192.7).
ASTM A53/A53M—Steel pipe, ‘‘Standard
Specification for Pipe, Steel Black and HotDipped, Zinc-Coated, Welded and Seamless’’
(incorporated by reference, see § 192.7).
ASTM A106—Steel pipe, ‘‘Standard
Specification for Seamless Carbon Steel Pipe
for High Temperature Service’’ (incorporated
by reference, see § 192.7).
ASTM A333/A333M—Steel pipe,
‘‘Standard Specification for Seamless and
Welded Steel Pipe for Low Temperature
Service’’ (incorporated by reference, see
§ 192.7).
ASTM A381—Steel pipe, ‘‘Standard
Specification for Metal-Arc-Welded Steel
Pipe for Use with High-Pressure
Transmission Systems’’ (incorporated by
reference, see § 192.7).
ASTM A671—Steel pipe, ‘‘Standard
Specification for Electric-Fusion-Welded
Pipe for Atmospheric and Lower
Temperatures’’ (incorporated by reference,
see § 192.7).
ASTM A672—Steel pipe, ‘‘Standard
Specification for Electric-Fusion-Welded
Steel Pipe for High-Pressure Service at
Moderate Temperatures’’ (incorporated by
reference, see § 192.7).
ASTM A691—Steel pipe, ‘‘Standard
Specification for Carbon and Alloy Steel
Pipe, Electric-Fusion-Welded for High
Pressure Service at High Temperatures’’
(incorporated by reference, see § 192.7).
ASTM D2513–12ae1, ‘‘Standard
Specification for Polyethylene (PE) Gas
Pressure Pipe, Tubing, and Fittings’’
(incorporated by reference, see § 192.7).
ASTM D2517—Thermosetting plastic pipe
and tubing, ‘‘Standard Specification for
Reinforced Epoxy Resin Gas Pressure Pipe
and Fittings’’ (incorporated by reference, see
§ 192.7).
ASTM F2785–12, ‘‘Standard Specification
for Polyamide 12 Gas Pressure Pipe, Tubing,
and Fittings’’ (PA–12) (incorporated by
reference, see § 192.7).
*
*
*
*
(g) Electrically isolated metal alloy
fittings in plastic pipelines under this
section not meeting the criteria
contained in paragraph (f) must be
cathodically protected and monitored in
accordance with this section and
§ 192.465(a).
■ 26. In § 192.513, paragraph (c) is
revised to read as follows:
§ 192.513 Test requirements for plastic
pipelines.
*
*
*
*
*
(c) The test pressure must be at least
150 percent of the maximum operating
pressure or 50 p.s.i. (345 kPa) gage,
whichever is greater. However, the
maximum test pressure may not be more
than 2.5 times the pressure determined
under § 192.121 at a temperature not
less than the pipe temperature during
the test.
*
*
*
*
*
■ 27. Section 192.720 is added to read
as follows:
§ 192.720
repair.
Distribution systems: Leak
A leak repair clamp may not be used
as a permanent repair method for plastic
pipe.
■ 28. Section 192.756 is added to read
as follows:
§ 192.756 Joining plastic pipe by heat
fusion; equipment maintenance and
calibration.
(a) Each operator must maintain
equipment used in joining plastic pipe
in accordance with the manufacturer’s
recommended practices or with written
procedures that have been proven by
test and experience to produce
acceptable joints.
(b) Each operator must calibrate and
test all equipment used to join plastic
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Federal Register / Vol. 80, No. 98 / Thursday, May 21, 2015 / Proposed Rules
ASTM F2945–12a, ‘‘Standard Specification
for Polyamide 11 Gas Pressure Pipe, Tubing,
and Fittings’’ (PA–11) (incorporated by
reference, see § 192.7).
tkelley on DSK3SPTVN1PROD with PROPOSALS
B. Other Listed Specifications for
Components
[FR Doc. 2015–12113 Filed 5–20–15; 8:45 am]
ASME/ANSI B16.40–08, ‘‘Manually
Operated Thermoplastic Gas Shutoffs and
Valves in Gas Distribution Systems’’
(incorporated by reference, see § 192.7).
ASTM D2513–12ae1, ‘‘Standard
Specification for Polyethylene (PE) Gas
Pressure Pipe, Tubing, and Fittings’’
(incorporated by reference, see § 192.7).
ASTM D2517—Thermosetting plastic pipe
and tubing, ‘‘Standard Specification for
Reinforced Epoxy Resin Gas Pressure Pipe
and Fittings’’ (incorporated by reference, see
§ 192.7).
ASTM F2785–12, ‘‘Standard Specification
for Polyamide 12 Gas Pressure Pipe, Tubing,
and Fittings’’ (PA–12) (incorporated by
reference, see § 192.7).
ASTM F2945–12a, ‘‘Standard Specification
for Polyamide 11 Gas Pressure Pipe, Tubing,
and Fittings’’ (PA–11) (incorporated by
reference, see § 192.7).
ASTM F1055–98 (2006), ‘‘Standard
Specification for Electrofusion Type
Polyethylene Fittings for Outside Diameter
Controlled Polyethylene Pipe and Tubing’’
(incorporated by reference, see § 192.7).
ASTM F1924–12, ‘‘Standard Specification
for Plastic Mechanical Fittings for Use on
Outside Diameter Controlled Polyethylene
Gas Distribution Pipe and Tubing’’
(incorporated by reference, see § 192.7).
ASTM/ANSI F1948–12, ‘‘Standard
Specification for Metallic Mechanical
Fittings for Use on Outside Diameter
Controlled Thermoplastic Gas Distribution
Pipe and Tubing’’ (incorporated by reference,
see § 192.7).
ASTM F1973–13, ‘‘Standard Specification
for Factory Assembled Anodeless Risers and
Transition Fittings in Polyethylene (PE) and
Polyamide 11 (PA 11) and Polyamide 12 (PA
12) Fuel Gas Distribution Systems’’
(incorporated by reference, see § 192.7).
ASTM/ANSI F2600–09, ‘‘Standard
Specification for Electrofusion Type
Polyamide-11 Fittings for Outside Diameter
Controlled Polyamide-11 Pipe and Tubing’’
(incorporated by reference, see § 192.7).
ASTM/ANSI F2145–13, ‘‘Standard
Specification for Polyamide 11 (PA–11) and
Polyamide 12 (PA–12) Mechanical Fittings
for Use on Outside Diameter Controlled
Polyamide 11 and Polyamide 12 Pipe and
Tubing’’ (incorporated by reference, see
§ 192.7).
ASTM F2767–12, ‘‘Specification for
Electrofusion Type Polyamide-12 Fittings for
Outside Diameter Controlled Polyamide-12
Pipe and Tubing for Gas Distribution’’
(incorporated by reference, see § 192.7).
ASTM F2817–10, ‘‘Standard Specification
for Poly (Vinyl Chloride) (PVC) Gas Pressure
Pipe and Fittings for Maintenance or Repair’’
(incorporated by reference, see § 192.7).
*
*
*
VerDate Sep<11>2014
*
*
17:21 May 20, 2015
Jkt 235001
Issued in Washington, DC, on May 14,
2015, under authority delegated in 49 CFR
1.97.
Jeffrey D. Wiese,
Associate Administrator for Pipeline Safety.
BILLING CODE 4910–60–P
DEPARTMENT OF THE INTERIOR
Fish and Wildlife Service
50 CFR Part 36
[Docket No. FWS–R7–NWRS–2014–0003:
FF07R05000 145 FXRS12610700000]
RIN 1018–AX56
Refuge-Specific Regulations; Public
Use; Kenai National Wildlife Refuge
AGENCY:
Fish and Wildlife Service,
Interior.
Proposed rule.
ACTION:
We, the U.S. Fish and
Wildlife Service (Service), propose to
amend our public use regulations for
Kenai National Wildlife Refuge (Kenai
NWR or Refuge) to clarify the existing
regulations; implement management
decisions from our June 2010 Kenai
NWR revised comprehensive
conservation plan (CCP); establish
regulations for managing wildlife
attractants, including food, refuse, and
retained fish; and revise the regulations
for hunting and trapping. The proposed
regulations are aimed at enhancing
natural resource protection, public use
activities, and public safety on the
Refuge; are necessary to ensure the
compatibility of public use activities
with the Refuge’s purposes and the
Refuge System’s purposes; and would
ensure consistency with management
policies and approved Refuge
management plans.
DATES: To ensure that we are able to
consider your comments on this
proposed rule, we must receive them on
or before July 20, 2015. We must receive
requests for public hearings, in writing,
at the address shown in the FOR FURTHER
INFORMATION CONTACT section by July 6,
2015.
ADDRESSES: You may submit comments
on this proposed rule by one of the
following methods:
(1) Electronically: Go to the Federal
eRulemaking Portal: https://
www.regulations.gov. Search for FWS–
R7–NWRS–2014–0003, which is the
docket number for this rulemaking. You
may submit a comment by clicking on
‘‘Comment Now!’’ Please ensure that
you have found the correct rulemaking
before submitting your comment.
SUMMARY:
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29277
(2) By hard copy: Submit by U.S. mail
or hand-delivery to: Public Comments
Processing, Attn: FWS–R7–NWRS–
2014–0003, U.S. Fish and Wildlife
Service, MS: BPHC, 5275 Leesburg Pike,
Falls Church, VA 22041–3803.
We will post all comments on http:
//www.regulations.gov. This generally
means that we will post any personal
information you provide us. For
additional information, see the Request
for Comments and Public Availability of
Comments sections, below.
FOR FURTHER INFORMATION CONTACT:
Stephanie Brady, National Wildlife
Refuge System, Alaska Regional Office,
1011 E. Tudor Rd., Mail Stop 211,
Anchorage, AK 99503; telephone (907)
306–7448; fax (907) 786–3901.
SUPPLEMENTARY INFORMATION:
Background
Franklin D. Roosevelt established the
Kenai National Moose Range (Moose
Range) on December 16, 1941, for the
purpose of ‘‘protecting the natural
breeding and feeding range of the giant
Kenai moose on the Kenai Peninsula,
Alaska, which in this area presents a
unique wildlife feature and an unusual
opportunity for the study in its natural
environment of the practical
management of a big game species that
has considerable local economic value’’
(Executive Order 8979; see 6 FR 6471,
December 18, 1941).
Section 303(4) of the Alaska National
Interest Lands Conservation Act of 1980
(ANILCA) (16 U.S.C. 3101 et seq.)
substantially affected the Moose Range
by modifying its boundaries and
broadening its purposes from moose
conservation to protection and
conservation of a broad array of fish,
wildlife, habitats, and other resources,
and to providing educational and
recreational opportunities. ANILCA also
redesignated the Moose Range as the
Kenai National Wildlife Refuge (NWR or
Refuge) and increased the size of the
Refuge to 1.92 million acres, of which
approximately two-thirds are designated
as wilderness.
ANILCA sets out purposes for each
refuge in Alaska; the purposes of Kenai
NWR are set forth in section 303(4) (B)
of ANILCA. The purposes identify some
of the reasons why Congress established
the Refuge and set the management
priorities for the Refuge. The purposes
are as follows:
(1) To conserve fish and wildlife
populations and habitats in their natural
diversity including, but not limited to,
moose, bears, mountain goats, Dall
sheep, wolves and other furbearers,
salmonoids and other fish, waterfowl
and other migratory and nonmigratory
birds;
E:\FR\FM\21MYP1.SGM
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Agencies
[Federal Register Volume 80, Number 98 (Thursday, May 21, 2015)]
[Proposed Rules]
[Pages 29263-29277]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2015-12113]
[[Page 29263]]
=======================================================================
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Pipeline and Hazardous Materials Safety Administration
49 CFR Part 192
[Docket No. PHMSA-2014-0098]
RIN 2137-AE93
Pipeline Safety: Plastic Pipe Rule
AGENCY: Pipeline and Hazardous Materials Safety Administration (PHMSA),
Department of Transportation (DOT).
ACTION: Notice of Proposed Rulemaking (NPRM).
-----------------------------------------------------------------------
SUMMARY: PHMSA is proposing to amend the natural and other gas pipeline
safety regulations (49 CFR part 192) to address regulatory requirements
involving plastic piping systems used in gas services. These proposed
amendments are intended to correct errors, address inconsistencies, and
respond to petitions for rulemaking. The requirements in several
subject matter areas are affected, including incorporation of tracking
and traceability provisions; design factor for polyethylene (PE) pipe;
more stringent mechanical fitting requirements; updated and additional
regulations for risers; expanded use of Polyamide-11 (PA-11)
thermoplastic pipe; incorporation of newer Polyamide-12 (PA-12)
thermoplastic pipe; and incorporation of updated and additional
standards for fittings.
DATES: Submit comments on or before July 31, 2015.
ADDRESSES: Comments should reference Docket No. PHMSA-2014-0098 and may
be submitted in the following ways:
E-Gov Web site: https://www.regulations.gov. This Web site
allows the public to enter comments on any Federal Register notice
issued by any agency. Follow the instructions for submitting comments.
Fax: 1-202-493-2251.
Mail: Docket Management System: U.S. Department of
Transportation, Docket Operations, M-30, Room W12-140, 1200 New Jersey
Avenue SE., Washington, DC 20590-0001.
Hand Delivery: DOT Docket Management System, West Building
Ground Floor, Room W12-140, 1200 New Jersey Avenue SE., Washington, DC
20590-0001 between 9 a.m. and 5 p.m., Monday through Friday, except
Federal holidays.
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include a self-addressed stamped postcard.
Note: Comments are posted without changes or edits to https://www.regulations.gov, including any personal information provided.
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Privacy Act Statement
In accordance with 5 U.S.C. 553(c), DOT solicits comments from the
public to better inform its rulemaking process. DOT posts these
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commenter provides, to www.regulations.gov, as described in the system
of records notice (DOT/ALL-14 FDMS), which can be reviewed at
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FOR FURTHER INFORMATION CONTACT:
General Information: Cameron Satterthwaite, Transportation
Specialist, by telephone at 202-366-1319, or by electronic mail at
cameron.satterthwaite@dot.gov.
Technical Questions: Max Kieba, General Engineer, by telephone at
202-493-0595, or by electronic mail at max.kieba@dot.gov.
SUPPLEMENTARY INFORMATION:
I. Background
The use and availability of plastic pipe have changed over the
years with technological innovations in the products and best practices
used in plastic pipe installations. Progress in the design and
manufacture of plastic pipe and components has resulted in materials
with higher strength characteristics. Manufacturers are instituting new
practices related to traceability. Operators are incorporating best
practices. Together, these measures have the potential to improve with
pipeline safety and integrity. Some of these strides have been
highlighted in petitions that are detailed below. The pipeline safety
regulations have not stayed current with some of these products; this
rulemaking is an effort to propose a number of revisions to incorporate
these changes in the interest of pipeline safety.
PHMSA has received several rulemaking petitions involving plastic
pipe. Copies of these petitions have been placed in the docket (PHMSA-
2014-0098) for this rulemaking in addition to the docket that may have
been initially established for the petition. This proposed rule will
address the following petitions:
American Gas Association (AGA)--(Docket No. PHMSA 2010-
0011)--Petition to increase design factor 0.32 to 0.4 and incorporate
updated ASTM D2513 (standard for Polyethylene (PE) pipe).
Evonik Industries (Evonik) and UBE Industries (UBE)--
(Docket No. PHMSA 2010-0009)--Petition to allow use of Polyamide (PA-
12) pipe.
Arkema--(Docket No. PHMSA 2013-0227)--Petition to allow
use of Polyamide (PA-11) pipe at higher pressures.
Gas Piping Technology Committee (GPTC)--Petition to allow
above-ground, encased plastic pipe for regulator and metering stations.
While there has been much progress, both Federal and State
inspectors, have noticed some issues related to the installation of
plastic pipe that should be addressed in the pipeline safety
regulations. In an effort to address these issues, respond to petitions
and update the regulations with respect to the products and practices
used in plastic pipe system without compromising safety, PHMSA is
proposing revisions to the Federal Pipeline Safety Regulations (PSR) in
49 CFR part 192. This focus will limit these proposals to plastic
pipelines in gas service and subsequently to new, repaired, and
replaced pipes. These issues are addressed and detailed below as
follows:
A. Tracking and Traceability
B. Design Factor for PE
C. Expanded use of PA-11
D. Incorporation of PA-12
E. Risers
F. Fittings
G. Plastic Pipe Installation
G.1.--Installation by Trenchless Excavation (Sec. Sec. 192.3,
192.329, and 192.376)
G.2.--Joining Plastic Pipe (Sec. 192.281)
G.3.--Qualifying Joining Procedures (Sec. 192.283)
G.4.--Qualifying Persons To Make Joints (Sec. 192.285)
G.5.--Bends (Sec. 192.313)
G.6.--Installation of Plastic Pipe (Sec. 192.321)
G.7.--Service Lines; General Requirements for Connections to
Main Piping (Sec. 192.367)
G.8.--Equipment Maintenance; Plastic Pipe Joining (Sec.
192.756)
H. Repairs
H.1.--Repair of Plastic Pipe--Gouges (Sec. 192.311)
H.2.--Leak Repair Clamps (Sec. 192.720)
I. General Provisions
I.1.--Incorporation by Reference (Sec. 192.7)
I.2.--Plastic Pipe Material (Sec. 192.59)
I.3.--Plastic Pipe Storage and Handling (Sec. 192.67)
I.4.--Gathering Lines (Sec. 192.9)
I.5.--Merger of Sections 192.121 and 192.123
I.6.--General Design Requirements for Components (Sec. 192.143)
I.7.--General Design Requirements for Valves (Sec. 192.145)
[[Page 29264]]
I.8.--General Design Requirements for Standard Fittings (Sec.
192.149)
I.9.--Test Requirements for Plastic Pipelines (Sec. 192.513)
A. Traceability and Tracking
In many cases, the lack of adequate traceability for plastic pipe
(i.e., appropriate markings that help identify the location of
manufacture, lot information, size, material, pressure rating,
temperature rating and, as appropriate, type, grade, and model, etc.,
of the pipe and components) and tracking of pipe location (i.e., a
means of identifying the location of pipe and components within the
pipeline) prevents operators from having enough information to identify
systemic issues related to incidents involving plastic pipe. Further,
the lack of this information makes it difficult for operators and
regulators to determine whether plastic pipe or component failures are
related to a certain type or vintage of material, specific product
defect or design, heat/lot of the product, or whether it was produced
by a certain manufacturer at a certain time.
In addition, the issue can result in excessive pipe excavations due
to an inability to locate the affected sections of pipe or fittings
when responding to plastic pipe or component manufacturer recalls. In
2001, the National Association of Pipeline Safety Representatives
(NAPSR), a non-profit organization of State pipeline safety personnel
that promotes pipeline safety in the United States and its territories,
also noted this issue in its RESOLUTION NO. 2001-2-SR-2-01 (Resolution
SR-2-01). In its Resolution, NAPSR referred to accident investigations
where insufficient data regarding the pipe material (i.e., date of
manufacture and other relevant information) had proven to be an
obstacle in determining the cause or origin of an incident. NAPSR also
recognized that existing pipe, fittings, and components often do not
maintain their markings for a sufficient period of time to provide
useful tracking and traceability information. Therefore, NAPSR
requested that PHMSA revise Sec. 192.63 (``Marking of Materials'') to
require the marking of all pipe and components to ensure identification
for a period of 50 years or the life of the pipeline. NAPSR also
expressed the view that the marking of plastic pipe, fittings, and
components will benefit the industry and public by allowing the
identification of problems and proactively mitigating future problems
through such identification.
In an effort to address the concerns mentioned above and to address
the resolution from NAPSR, PHMSA proposes new requirements for tracking
and traceability of plastic pipe and components that extend beyond
marking alone. To set the framework for tracking and traceability,
PHMSA proposes to revise Sec. 192.3 by adding definitions for
``traceability information'' and ``tracking information.'' It is
PHMSA's intent that all operators have methods to identify the location
of pipe, the person who joined the pipe, and components within the
pipeline (i.e., tracking). PHMSA also proposes that operators be
required to identify and document the location of pipe manufacture,
production, lot information, size, material, pressure rating,
temperature rating, and, as appropriate, other information such as
type, grade, and model (i.e., traceability). In order to facilitate
compliance, PHMSA proposes to revise Sec. 192.63 to require operators
to adopt the tracking and traceability requirements in ASTM F2897-11a,
``Standard Specification for Tracking and Traceability Encoding System
of Natural Gas Distribution Components (Pipe, Tubing, Fittings, Valves,
and Appurtenances)'' (Standard). Note that the Standard only specifies
requirements for information that marks pipe and components with a 16-
digit code to help identify characteristics such as manufacturer,
material type, lot code, etc. While the Standard gives some examples of
the types of markings, such as barcodes, 2D-Data matrix, or a more
conventional print line, it does not provide the actual means of
marking or affixing the code to the components, the means of reading
and transferring the data or codes, and the durability of the markings.
In response to the 2001 NAPSR Resolution, PHMSA also proposes to
clarify Sec. 192.63 by expressly providing that specification and
traceability markings on plastic pipe be legible, visible, and
permanent in accordance with the pipe's listed specification. The
proposed revisions in Sec. 192.63 also reference the recordkeeping
requirements for these markings in Sec. Sec. 192.321(k) and
192.375(d). Section 192.321 applies to the installation of plastic pipe
used for transmission lines and mains, and Sec. 192.375 contains
requirements for plastic service lines.
PHMSA further proposes to add a new paragraph (k) to Sec. 192.321
and a new paragraph (d) to Sec. 192.375 to require operators to
maintain tracking and traceability information (as defined in Sec.
192.3) records for the life of the pipeline. PHMSA believes this
performance-based approach will allow for the use of other methods and
technologies. For instance, during construction or repair, operators
may choose to use a Global Positioning System (GPS) in combination with
a barcode reader to help mark the location or identify other features
of the pipe or component. Other operators without the means to purchase
such equipment may choose to collect and store the information manually
or electronically. The purpose of these proposed revisions is to enable
operators to accurately locate and quickly identify the installed pipe
and components in their systems when handling recalls and conducting
failure investigations. The revisions also support the requirements in
the distribution integrity management programs for capturing and
retaining certain information on new pipelines for the life of the
lines (Sec. 192.1007(a)(5)). In addition, the proposed requirement
would also support the current plastic pipe-joiner qualification
requirements in Sec. 192.285.
B. Design Factor of PE
PHMSA received petitions from the American Gas Association (AGA)
and the Gas Piping Technology Committee (GPTC) to increase the design
factor for PE pipe from 0.32 to 0.40 in Sec. 192.121. The allowable
design pressure for plastic is based on a number of factors, including
the stress rating of the material (interpolated from a Hydrostatic
Design Basis (HDB) rating), wall thickness and diameter or standard
dimension ratio (SDR), and design factor. The allowable design factor
is currently 0.32 for plastics. The exception to this design factor
limitation applies to Polyamide-11 pipe (PA-11) produced after January
23, 2009, meeting certain conditions, which would allow the design
factor to increase to 0.40. The petitions to allow for a 0.40 design
factor for PE pipe are based on research and technical justifications
performed by the Gas Technology Institute (GTI) and include certain
limitations by type of material and wall thickness. Since design
pressure for plastic pipe is based on a number of variables, including
design factor and wall thickness, an increase in design factor would
allow for the use of PE pipe with smaller wall thicknesses while
limited to the allowable pressures determined in Sec. 192.121 if the
pipe is made from higher quality material and meets other limitations
mentioned in the petitions. Furthermore, a design factor of 0.40 is
already allowed in Sec. 192.121 for PA-11 pipe with certain
limitations. Upon review, PHMSA proposes to adopt this provision into
the PSR. The details of the proposal are
[[Page 29265]]
specified below under ``G. Plastic Pipe Installation.''
C. Expanded Use of PA-11
Polyamide-11, also referred to as Nylon 11, is a relatively newer
type of plastic material with a different structure (nylon- or amide-
based) compared to other common plastic materials in use such as
Polyethylene (ethylene-based). Similar to PE materials with different
types, names, or material designation codes such as PE3408 and PE4710,
Polyamides or Nylon materials have different types such as PA-6 or
Nylon 6, or relatively newer types discussed in this rulemaking like
PA-11 or PA-12, with material designation codes such as PA32312 or
PA32316. There are a number of differences amongst the kinds of
plastics and pros and cons for each, but, at a high level, Polyamides
such as PA-11 have a higher strength or hydrostatic design basis (HDB)
rating compared to PE materials. The HDB is a reflection of a plastic
pipe's ability to resist internal pressure over long periods of time.
The Hydrostatic Stress Board of the Plastics Pipe Institute (PPI)
recommends and lists a HDB for a plastic pipe material based on testing
of the material using the industry accepted test methods published by
ASTM International. As a result of a higher HDB rating, materials like
PA-11 can typically be designed and operated at higher pressures. On
December 24, 2008 (73 FR 79005), PHMSA issued a final rule to allow the
use of a new thermoplastic pipe made from Polyamide-11 (PA-11) with
certain limitations for pressure (up to 200 psig), diameter (up to 4-
inch nominal pipe size), and an SDR of 11 and below (i.e., thicker wall
pipe). This final rule was in response to a petition from Arkema, a
manufacturer of PA-11 pipe. On November 11, 2013, Arkema, the sole
current producer of PA-11, sent a petition (Docket No. PHMSA-2013-0262)
to PHMSA to allow PA-11 to be used for pressures up to 250 psig and
pipe diameters up to 6-inch nominal pipe size, with limitations on wall
thickness depending on diameter. Arkema is also petitioning PHMSA to
allow for arithmetic interpolation in the allowable pressure equation
for PA-11 pipe by removing the note in Sec. 192.121 that currently
does not allow arithmetic interpolation for PA-11 pipe. Arkema further
petitioned PHMSA to incorporate the following standards related to PA-
11:
ASTM F2945-12a, Standard Specification for (PA-11) Gas
Pressure Pipe, Tubing and Fittings;
ASTM/ANSI F2600-09, Standard Specification for
Electrofusion Type PA-11 Fittings for Outside Diameter Controlled PA-11
Pipe and Tubing;
ASTM/ANSI F1973-13, Standard Specification for Factory
Assembled Anodeless Risers and Transition Fittings in PE and PA-11 and
PA-12 Fuel Gas Distribution Systems;
ASTM/ANSI F2145-13, Standard Specification for PA-11 and
PA-12 Mechanical Fittings for Use on Outside Diameter Controlled PA-11
and PA-12 Pipe and Tubing;
ASTM/ANSI F1948-12, Standard Specification for Metallic
Mechanical Fittings for Use on Outside Diameter Controlled
Thermoplastic Gas Distribution Pipe and Tubing; and
ASME/ANSI B16.40-08, Manually Operated Thermoplastic Gas
Shutoffs and Valves in Gas Distribution Systems.
As justification for its petition, Arkema points to the many years
of testing and evaluation of PA-11 at operating pressures greater than
100 psig on projects under special permit and non-DOT jurisdictional
pipelines that date back to 1999. Arkema also references the successful
implementation of Sec. 192.123(f), which allows for the use of PA-11
produced after January 23, 2009, at design pressures up to 200 psig
under certain conditions. Although Arkema did not reference any
projects that utilize PA-11 between 200 and 250 psig, Arkema believes
an increase in allowable pressures up to 250 psig is justified through
interpolation of a Hydrostatic Design Basis (HDB) of 3,150 psi for PA-
11, as listed in Plastics Pipe Institute (PPI) TR4 (previous code
limitations were based on an HDB of 2,500 psi for PA-11).
PHMSA agrees with Arkema's rationale of using the interpolation of
the HDB listings for PA-11 to substantiate design pressures up to 250
psig. HDB listings are established in accordance with PPI TR-3,
``Policies and Procedures for Developing Hydrostatic Design Basis
(HDB), Strength Design Basis (SDB), Pressure Design Basis (PDB) or
Minimum Required Strength (MRS) Ratings for Thermoplastic Piping
Materials or Pipe,'' which is incorporated by reference in Sec. 192.7.
As detailed in Sec. 192.121, the design pressure (P) can be calculated
by the equation P = (2S/(SDR - 1)) x (DF), where S is the HDB rating,
SDR is the standard dimension ratio (the ratio of the average specified
outside diameter to wall thickness), and DF is the design factor. If an
HDB rating of 2,500 psi (basis for current limitation using previous
vintage PA-11 pipe with material designation code PA32312) is used
along with an SDR of 11 (a common value for mid-range pipe diameters)
and a DF of 0.4 (which is currently allowed for PA-11), the resulting
design pressure (P) would equal 200 psi, which is the current maximum
allowable design pressure for PA-11 in part 192. If the HDB is changed
to 3,150 psi (newer vintage PA-11 pipe with material designation code
PA32316), and both the SDR and DF remain the same, the resulting design
pressure would equal 252 psi, rounded down to 250 psi for a maximum
allowable design pressure. Therefore, PHMSA proposes to revise the PSR
to allow PA-11 pipe (PA32316) for pressures up to 250 psi, diameters up
to 6 inches, and additional limitations on wall thickness as listed in
the petition. PHMSA also proposes to specify that both PA32312 and
PA32316 can be used for pressures up to 200 psi. Regarding standards
relevant to PA-11 that Arkema petitioned to be incorporated by
reference, PHMSA proposes to incorporate them as requested.
Incorporating these newer standards specific to PA-11 will also allow
PHMSA to phase out older standards incorporated by reference like ASTM
D2513-87 and ASTM D2513-99, which covered multiple plastic materials
including PA, PE, and others, up until ASTM D2513-09a when it became a
PE-only standard. Another rulemaking by PHMSA incorporated ASTM D2513-
09a for PE but continued to reference ASTM D2513-87 and ASTM D2513-99
for plastics other than PE while these other product specific standards
were being developed. Having multiple versions of the same standard in
this interim period has created some confusion.
D. Incorporation of PA-12
On January 6, 2011, PA-12 pipe manufacturers (Evonik and UBE;
Petitioners) submitted a petition to amend the PSR to allow the use of
PA-12 pipe. Specifically, Evonik and UBE petitioned (Docket No. PHMSA-
2010-0009) PHMSA to revise Sec. Sec. 192.121 and 192.123 to:
Allow for the use of PA-12 piping systems with a 0.40
design factor;
Include maximum design pressure limitations for PA-12
piping systems of 250 psig;
Allow a nominal pipe size of 6-inch diameters or less;
Allow a minimum wall thickness of at least 0.90 inches,
with additional limitations on the wall thickness, depending on
diameter;
Require unplasticized material;
Limit PA-12 pipe materials to those specified in ASTM
F2785; and
Require PA-12 to comply with the rest of the part 192
requirements related
[[Page 29266]]
to joining, pressure testing, and appurtenances, as detailed in
Sec. Sec. 192.281, 192.283, 192.285, and 192.513.
In their petition, Evonik and UBE state that PA-12 material has
been tested more than any other pipe material prior to its use and
approval. The Petitioners also stated that the results ``amply
validated'' the overall strength and durability of the PA-12 material
and piping systems against known threats and failure mechanisms. Evonik
and UBE noted in their petition that PA-12 has been granted for use
under a special permit in the States of Montana and Mississippi. The
petitioners also noted the development of a performance-based standard
(ASTM F2785-09) for PA-12. The petitioners assert that this standard
contains comprehensive performance-based requirements that would ensure
the safe long-term performance of PA-12 pipe, tubing, and fittings.
Upon review of the petition, PHMSA proposes to revise the PSR to
allow the use of PA-12 pipe at pressures up to 250 psig for pipe up to
6 inches in diameter, and to impose additional limitations on wall
thickness as listed in the petition. These limitations would also be
consistent with the PA-11 consideration described above. PHMSA also
proposes to incorporate by reference ASTM F2785-12, ``Standard
Specification for Polyamide 12 Gas Pressure Pipe, Tubing, and
Fittings,'' along with other standards applicable to both PA-11 and PA-
12 that are described immediately above in the section related to PA-11
considerations and the PA-11 petition.
E. Risers
In general, a pipeline riser is a vertical pipe that connects
buried pipe to an aboveground component, such as a meter. In many
cases, the riser is a transitional component that attaches a buried
plastic pipe to a metal or a metal-encased plastic pipe (anodeless
riser), which is connected to a gas meter. While risers are most
commonly found connecting service lines to meter sets, risers are also
used within distribution mains and transmission systems when entering
or exiting small regulator stations or whenever a transition between
buried and unburied pipe is necessary.
The PSR do not contain specific design, construction, or
installation requirements for risers. In 2014, the GPTC petitioned
PHMSA to allow above-ground, encased plastic pipe at the inlet and
outlet of regulator and metering stations if (1) the above-ground level
part of the plastic pipe is protected against deterioration and
external damage; (2) the plastic pipe is not used to support external
loads; and (3) the plastic pipe is not allowed to exceed the pipe
temperature limits at Sec. 192.123. Therefore, PHMSA proposes specific
requirements for the design (Sec. 192.204) and construction of risers
(Sec. Sec. 192.321(j) and 192.375(a)(2)) associated with plastic pipe.
Further, PHMSA proposes to incorporate by reference ASTM F1973,
``Standard Specification for Factory Assembled Anodeless Risers and
Transition Fittings in Polyethylene (PE) and Polyamide 11 (PA11) and
Polyamide 12 (PA12) Fuel Gas Distribution Systems'' in these new
sections. ASTM F1973 addresses various issues such as the removal of
burrs on metal components prior to the insertion of plastic pipe and
other riser assembly provisions.
F. Fittings
PHMSA and others (e.g., NTSB and certain States) have observed
problems with mechanical fittings or joints becoming loose or pipe
being pulled out from fittings, leading to leaks and, in certain cases,
incidents. Failures can occur when there is inadequate restraint for
the potential stresses on the two fitted pipes, when the couplings are
incorrectly installed or supported, or when the coupling components
(e.g., elastomers) degrade over time. More details on these issues are
available in PHMSA Advisory Bulletin ADB-08-02, issued in March 2008,
titled ``Pipeline Safety: Issues Related to Mechanical Couplings Used
in Natural Gas Distribution Systems.'' Therefore, PHMSA is proposing
the incorporation of a requirement to use only mechanical fittings or
joints that are designed and tested to provide a seal plus resistance
to lateral forces so that a large force on the connection would cause
the pipe to yield before the joint does.
More specifically, ASTM D2513, currently incorporated by reference
in part 192, provides categorizations for the different mechanical
joints, including ``[s]eal plus resistance to a force on the pipe end
equal to or greater than that which will cause permanent deformation of
the pipe'' (Category 1), seal only (Category 2), and seal plus pipe
restraint to account for thermal stresses (Category 3). The Category 1
joint is generally considered the most stringent of the three
categories. ASTM D2513 is now a polyethylene-only standard, but other
standards being proposed for incorporation in this NPRM and that are
applicable to other materials, (i.e., ASTM F1924, ASTM F1948, and ASTM
F1973) have Category 1 definitions. The definitions in each of these
standards are slightly different in language but are still consistent
with each other and the performance language in ASTM D2513. Some of
these standards also point back to ASTM D2513 for PE-specific
considerations. The regulation, as proposed, would require mechanical
fittings, joints, or connections to provide a Category 1 joint as
defined in ASTM F1924, ASTM F1948, and ASTM F1973 for the applicable
material. In an effort to have consistency in language given the
slightly different definitions in the various standards, PHMSA is
proposing ``a seal plus resistance to a force on the pipe joint equal
to or greater than that which will cause no less than 25% elongation of
pipe, or the pipe fails outside the joint area if tested in accordance
with the applicable standard.'' These revisions for Category 1 apply in
sections such as Sec. 192.281(e) for plastic pipe joining and Sec.
192.367 for service lines and connections to main piping and are
described in further detail elsewhere in this document.
In light of the proposed revisions of the PA-11 and PE regulations,
and the introduction of PA-12, PHMSA proposes to also consider recently
developed standards for incorporation by reference that further enhance
pipeline safety in order to address potential safety risks. These
proposed standards to be incorporated by reference are listed in
``Section I. General Provisions.''
Electrically Isolated Metal Alloy Fittings in Plastic Pipe (Section
192.455)
Section 192.455 details external corrosion control requirements for
buried or submerged pipe installed after July 31, 1971. Paragraph (a)
currently requires such pipelines to have external protective coatings
meeting the requirements of Sec. 192.461 and a cathodic protection
system placed in operation within 1 year after construction is
completed. However, paragraph (a) contains certain exceptions. One is
detailed in paragraph (f) and applies to electrically isolated, metal
alloy fittings in plastic pipelines where an operator can show by test,
investigation, or experience in the area of application, that adequate
corrosion control is provided by the alloy composition, and the fitting
is designed to prevent leakage caused by corrosion pitting. For those
fittings that do not meet the requirements of paragraph (f), cathodic
protection and cathodic protection monitoring is required. PHMSA
proposes to add a new paragraph (g) to require such fittings used
within plastic pipelines be cathodically protected and monitored in
[[Page 29267]]
accordance with Sec. Sec. 192.455 and 192.465(a).
G. Plastic Pipe Installation
PHMSA is proposing several revisions with regard to the
installation of plastic pipe, organized topically as follows:
G.1.--Installation by Trenchless Excavation (Sections 192.3, 192.329
and 192.376)
The PSR do not contain detailed requirements for the installation
of plastic pipe by trenchless excavation. PHMSA and the States are
aware of a number of incidents related to cross-boring, where plastic
pipe installed via trenchless excavation (e.g., directional drilling)
has come in contact with or been installed right through another
underground utility such as a sewer line. In an effort to improve
pipeline and public safety and implement a consistent approach to this
method of installation while considering industry best practices in use
today, PHMSA proposes to add new Sec. Sec. 192.329 and 192.376 to
detail some basic requirements. These proposals include requiring each
operator to ensure that the path of the excavation will provide
sufficient clearance for installation and maintenance activities from
other underground utilities and structures. Additionally, PHMSA
proposes to require plastic pipe and components that are pulled through
the ground to incorporate the use of a ``weak link.'' PHMSA is
proposing the definition of ``weak link'' in Sec. 192.3. A weak link
is used to prevent damage to the pipeline that could be caused by
excessive forces during the pulling process.
G.2.--Joining Plastic Pipe (Section 192.281)
Section 192.281 details the requirements for joining plastic pipe.
In an effort to reduce confusion and promote safety, PHMSA is proposing
several revisions to Sec. 192.281.
Section 192.281(b) contains requirements for solvent cement joints.
PHMSA proposes to revise Sec. 192.281(b)(2) to specify that the
solvent cement requirements in ASTM D2564-12 apply only to polyvinyl
chloride (PVC) pipe. This is a clarifying revision, since PVC is the
only material that is allowed by PSR to be joined by solvent cement.
Section 192.281(c) contains requirements for heat-fusion joints.
Currently, these requirements refer to only the ``pipe'' that is being
joined. PHMSA proposes to clarify paragraph (c) to specify that the
joining requirements apply to both the pipe and the components that are
joined to the pipe.
Section 192.281(e) contains requirements for mechanical joints but
does not clearly list specific standards for the requirements. This has
led to some inconsistencies in practices used, or the requirements were
incorporated indirectly via another referenced standard and were not
always clear. PHMSA proposes to add a new paragraph (e)(3) to require
that each fitting used to make a mechanical joint meets a listed
specification. With this requirement, PHMSA hopes to make it clearer
that fittings and joints must meet a standard specification listed in
the code. The standards that would apply are among the ``Other Listed
Specifications for Components'' that are being proposed through
revisions to Appendix B and described in more detail elsewhere in this
document.
G.3.--Qualifying Joining Procedures (Section 192.283)
Section 192.283 details the requirements for qualifying plastic
pipe joining procedures. Currently, Sec. 192.283(a) specifies that
heat fusion joints for thermoplastic pipe must be tested in accordance
with ASTM D2513-99 for plastics other than polyethylene or with ASTM
D2513-09a for polyethylene plastic materials. In this proposed rule,
PHMSA is proposing to incorporate a newer version of ASTM D2513 for PE-
only materials and incorporate standards applicable to other types of
thermoplastic pipe (i.e., PA-11, and PA-12). Therefore, PHMSA proposes
to revise Sec. 192.283(a) to refer operators to the appropriate listed
specification. Listed specifications are detailed in Appendix B to Part
192.
PHMSA also proposes to remove the current Sec. 192.283(d), which
allows the use of pipe or fittings manufactured before July 1, 1980, if
they are joined in accordance with procedures that the manufacturer
certifies will produce a joint as strong as the pipe. As a number of
advancements have been made in standards related to pipe and fittings
since 1980, the use of newer materials manufactured in accordance with
more current standards should be encouraged. Pipe and fittings that are
newly installed, repaired, or replaced after the effective date of the
rule will be required to meet newer standards. This proposed revision
would not preclude the use of pipe or fittings manufactured prior to
July 1, 1980, which were already installed prior to the effective date
of the rule.
G.4.--Qualifying Persons To Make Joints (Section 192.285)
Section 192.285 details the requirements for qualifying persons to
make joints. PHMSA proposes to revise Sec. 192.285 to incorporate
several revisions. Section 192.285(a)(2) currently specifies that a
person must make a specimen joint that is subjected to the testing
detailed in Sec. 192.285(b). PHMSA proposes to remove the testing
details in Sec. 192.285(b) and reference ASTM F2620-12 (Standard
Practice for Heat Fusion Joining of Polyethylene Pipe and Fittings).
PHMSA also proposes to require operators to maintain records detailing
the location of each joint and the person who made the joint.
G.5.--Bends (Section 192.313)
Section 192.313 details requirements for bends and elbows, but
currently only for steel pipe. To address bends in plastic pipe, PHMSA
proposes to add a paragraph (d) to specify that installed plastic pipe
may not contain bends that exceed the maximum radius specified by the
manufacturer for the diameter of the pipe.
G.6.--Installation of Plastic Pipe (Section 192.321)
Section 192.321 details requirements for the installation of
plastic pipe transmission lines and mains. PHMSA is proposing several
revisions to this section. Currently, Sec. 192.321(d) specifies that
non-encased thermoplastic pipe must have a minimum wall thickness of
0.090 inches, except for pipe with an outside diameter of 0.875 inches
or less, which must have a minimum wall thickness of 0.062 inches.
PHMSA proposes to require all plastic pipe to have a minimum wall
thickness of 0.090 inches.
Section 192.321(f) specifies that plastic pipe being encased must
be inserted into the casing pipe in a manner that will protect the
plastic, and that the leading edge of the inserted pipe must be closed
before insertion. PHMSA proposes to specify that the plastic pipe must
be protected from damage at both the entrance and exit of the casing
during the installation process.
Section 192.321(h) specifies requirements for plastic pipe
installed on bridges. Paragraph (h)(3) contains a reference to Sec.
192.123. Based on the proposed merging of Sec. 192.123 into Sec.
192.121, PHMSA proposes to revise paragraph (h)(3) to replace the
currently referenced Sec. 192.123 with Sec. 192.121.
Although part 192 contains some requirements for backfill
materials,
[[Page 29268]]
there are no explicit requirements for backfill material used in the
installation of plastic pipe. PHMSA recognizes that plastic pipe
subjected to improper backfill materials or practices could be at risk
to damage that could impact pipeline integrity. In line with best
practices in use today, PHMSA proposes to add a new paragraph (i) to
Sec. 192.321 and a new paragraph (c) to Sec. 192.375 to include
specific provisions for backfill material for plastic pipe. These
provisions would specify that backfill material not include materials
that could be detrimental to the pipe, such as rocks of a size
exceeding those established through sound engineering practices. The
provisions would also require the ground to be properly compacted
underneath, along the sides, and for a predetermined distance above the
installed pipe.
PHMSA understands that there are applications that may require
plastic mains to terminate aboveground for permanent installations.
Currently, Sec. 192.321 does not address plastic mains which terminate
above ground. Therefore, PHMSA proposes a new paragraph (j) to allow
for the aboveground level termination of plastic mains under certain
conditions.
G.7.--Service Lines; General Requirements for Connections to Main
Piping (Section 192.367)
Section 192.367(b) specifies requirements for compression-type
connections to a main. As described further in the Fittings section
above, PHMSA and others (e.g., NTSB and certain States) have observed
problems with mechanical fittings or joints becoming loose or pipe
being pulled out from fittings, leading to leaks and, in certain cases,
incidents. Similar to revisions being proposed in Sec. 192.281(e)
related to plastic pipe joining, PHMSA is proposing the incorporation
of a requirement that connections are a Category 1 joint per applicable
standards for different plastic materials, which is generally
considered the most stringent of the three categories. PHMSA proposes
to add a new paragraph (b)(3) to require mechanical connections on
plastic pipe to be a Category 1 connection as defined by ASTM F1924,
ASTM F1948, or ASTM F1973 for the applicable material, providing a seal
plus resistance to a force on the pipe joint equal to or greater than
that which will cause no less than 25% elongation of pipe, or the pipe
fails outside the joint area if tested in accordance with the
applicable standard.
G.8.--Equipment Maintenance; Plastic Pipe Joining (Section 192.756)
Due to the difficulty in assessing the quality of field joints, it
is very important for operators to use properly calibrated and
maintained equipment. Currently, the PSR do not contain detailed
minimum provisions for maintaining equipment used in joining plastic
pipe. Therefore, PHMSA proposes to add a new Sec. 192.756 to include
such requirements. These provisions would require each operator to
maintain the applicable equipment, including measuring devices for
joining plastic pipe, in accordance with the manufacturers' recommended
practices or alternative procedures that have been proven by testing
and experience. Operators would also be required to calibrate and test
such equipment and devices and maintain records that substantiate these
calibrations and tests. The equipment subject to these requirements
would include, but not be limited to, fusion equipment, alignment
equipment, facing and adaptor equipment, heater plates, and gauging
devices. PHMSA proposes that records of all tests and calibrations,
except those that might occur through daily verifications and
adjustments, be maintained for the life of the pipeline.
H. Repairs
H.1.--Repair of Plastic Pipe (Gouges)
Section 192.311 currently specifies that, for plastic pipe, each
imperfection or damage that would impair the serviceability of plastic
pipe must be repaired or removed. For consistency with industry best
practices, PHMSA proposes to include a requirement for all plastic pipe
and or components to be replaced if they have a scratch or gouge
exceeding 10 percent of the wall thickness.
H.2.--Leak Repair Clamps
PHMSA and States have observed issues where some operators have
used stainless steel band clamps, intended and designed for temporary
repairs on plastic pipe used in gas distribution, as a permanent repair
solution. While clamps can be an effective temporary solution in
certain situations, such as during an incident to stop the release of
gas, PHMSA believes that these clamps should be used only as a
temporary repair measure until the pipe can be replaced. PHMSA is also
aware of at least one manufacturer that has issued a letter saying its
repair clamps are intended for temporary repairs only and should be
replaced with a more permanent solution. Therefore, PHMSA proposes the
incorporation of a new section (Sec. 192.720) to prohibit the use of
leak-repair clamps as a means for permanent repair on gas pipe used in
distribution service.
I. General Provisions
PHMSA is proposing a number of general revisions to the PSR as
follows:
I.1. Incorporation by Reference (Section 192.7)
Consistent with the proposed amendments in this document, PHMSA
proposes to incorporate by reference several standards. The standards
are identified as follows:
ASTM D2513-12ael ``Standard Specification for Polyethylene
(PE) Gas Pressure Pipe, Tubing, and Fittings''--This specification
covers requirements and test methods for material dimensions and
tolerances, hydrostatic burst strength, chemical resistance, and rapid
crack resistance of polyethylene pipe, tubing, and fittings for use in
fuel gas mains and services for direct burial and reliner applications.
The pipe and fittings covered by this specification are intended for
use in the distribution of natural gas. Requirements for the qualifying
of polyethylene systems for use with liquefied petroleum gas are also
covered.
ASTM F2785-12 ``Standard Specification for Polyamide 12
Gas Pressure Pipe, Tubing, and Fittings''--This specification covers
requirements and test methods for the characterization of polyamide 12
pipe, tubing, and fittings for use in fuel gas mains and services for
direct burial and reliner applications. The pipe and fittings covered
by this specification are intended for use in the distribution of
natural gas.
ASTM F2945-12a ``Standard Specification for Polyamide 11
Gas Pressure Pipe, Tubing, and Fittings'' 11/27/2012.--This
specification covers requirements and test methods for the
characterization of polyamide 11 pipe, tubing, and fittings for use in
fuel gas piping.
ASTM F2620-12 ``Standard Practice for Heat Fusion Joining
of Polyethylene Pipe and Fittings'' 11/01/2013.--This practice
describes procedures for making joints with polyethylene (PE) pipe and
fittings by means of heat fusion joining in, but not limited to, a
field environment. The parameters and procedures are applicable only to
joining PE pipe and fittings of related polymer chemistry.
ASTM D2564-12 ``Standard Specification for Solvent Cements
for Poly (Vinyl Chloride) (PVC) Plastic Piping Systems'' 08/01/2012.--
This specification covers requirements for
[[Page 29269]]
poly (vinyl chloride) (PVC) solvent cements to be used in joining poly
(vinyl chloride) piping systems.
ASTM F2817-10 ``Standard Specification for Poly (Vinyl
Chloride) (PVC) Gas Pressure Pipe and Fittings For Maintenance or
Repair'' (PVC components only) 08/01/2013--This specification covers
requirements for PVC pipe and tubing for use only to maintain or repair
existing PVC gas piping.
ASTM F2897-11a ``Standard Specification for Tracking and
Traceability Encoding System of Natural Gas Distribution Components
(Pipe, Tubing, Fittings, Valves, and Appurtenances)'' 11/01/2011--This
specification defines requirements for the data used in the tracking
and traceability base-62 encoding system and the format of the
resultant code to characterize various components used in fuel gas
piping systems.
ASTM/ANSI F2600-09 ``Standard Specification for
Electrofusion Type Polyamide-11 Fittings for Outside Diameter
Controlled Polyamide-11 Pipe and Tubing'' 4/1/2009.--This specification
covers polyamide-11 electrofusion fittings for use with outside
diameter-controlled polyamide-11 pipe, covered by Specification D2513.
Requirements for materials, workmanship, and testing performance are
included.
ASTM F2767-12 ``Specification for Electrofusion Type
Polyamide-12 Fittings for Outside Diameter Controlled Polyamide-12 Pipe
and Tubing for Gas Distribution'' 10/15/2012.--This specification
applies to polyamide-12 electrofusion fittings for use with outside
diameter-controlled polyamide-12 pipes, addressed by Specification
F2785.
ASTM/ANSI F2145-13 ``Standard Specification for Polyamide
11 (PA 11) and Polyamide 12 (PA12) Mechanical Fittings for Use on
Outside Diameter Controlled Polyamide 11 and Polyamide 12 Pipe and
Tubing'' 05/01/2013.--This specification describes requirements and
test methods for the qualification of Polyamide 11 (PA 11) bodied
mechanical fittings for use with outside diameter controlled PA 11,
nominal 2 pipe size (IPS) and smaller complying with Specification
D2513. The requirements and test methods for the qualification of
Polyamide 12 (PA12) bodied mechanical fittings for use with outside
diameter controlled Polyamide 11 (PA11), nominal 2 in pipe size (IPS)
and smaller complying with Specification D2513 and outside diameter
controlled PA12, nominal 2 in pipe size (IPS) and smaller complying
with Specification F2785. In addition, it specifies general
requirements of the material from which these fittings are made.
ASTM/ANSI F1948-12 ``Standard Specification for Metallic
Mechanical Fittings for Use on Outside Diameter Controlled
Thermoplastic Gas Distribution Pipe and Tubing'' 04/01/2012.--This
specification covers requirements and test methods for the
qualification of metallic mechanical fittings for use with outside
diameter controlled thermoplastic gas distribution pipe and tubing as
specified in Specification D2513.
ASTM F1973-13 ``Standard Specification for Factory
Assembled Anodeless Risers and Transition Fittings in Polyethylene (PE)
and Polyamide 11 (PA11) and Polyamide 12 (PA12) Fuel Gas Distribution
Systems'' 05/01/2013.--This specification covers requirements and test
methods for the qualification of factory assembled anodeless risers and
transition fittings, for use in polyethylene (PE), in sizes through NPS
8, and Polyamide 11 (PA11) and Polyamide 12 (PA12), in sizes through
NPS 6, gas distribution systems.
ASME/ANSI B 16.40-08 ``Manually Operated Thermoplastic Gas
Shutoffs and Valves in Gas Distribution Systems'' 04/30/2008.--This
standard covers manually operated thermo-plastic valves in nominal
valve sizes \1/2\ through 12 intended for use below ground in
thermoplastic fuel gas distribution mains and service lines.
PPI TR-4/2012 ``PPI Listing of Hydrostatic Design Basis
(HDB), Hydrostatic Design Stress (HDS), Strength Design Basis (SDB),
Pressure Design Basis (PDB) and Minimum Required Strength (MRS) Rating
For Thermoplastic Piping Materials or Pipe.''--This report lists
thermoplastic piping materials with a Plastics Pipe Institute (PPI)
recommended Hydrostatic Design Basis (HDB), Strength Design Basis
(SDB), Pressure Design Basis (PDB) or Minimum Required Strength (MRS)
rating for thermoplastic piping materials or pipe. These listings have
been established in accordance with PPI TR-3.
PHMSA also proposes to update the following standards which are
summarized below:
ASTM F1055-98 (2006) ``Standard Specification for
Electrofusion Type Polyethylene Fittings for Outside Diameter
Controlled Polyethylene Pipe and Tubing'' This specification covers
electrofusion polyethylene fittings for use with outside diameter-
controlled polyethylene pipe, covered by Specifications D 2447, D 2513,
D 2737, D 3035, and F 714. This specification is a 2006 reaffirmed
version of the 1998 version, meaning the technical content of the
standard itself hadn't changed but as a matter of process had to be
reviewed by the ASTM technical committee to keep it active. It should
be noted there is a more current version of the F1055 standard (ASTM
F1015-13) but PHMSA has chosen not to propose that version as the name
and scope have expanded to include Crosslinked Polyethylene (PEX) Pipe
and Tubing, a material not otherwise recognized in the 49 CFR part 192.
PHMSA is open to comments on whether or not the latest version should
be considered; and
PPI TR-3/2012 ``Policies and Procedures for Developing
Hydrostatic Design Basis (HDB), Hydrostatic Design Stresses (HDS),
Pressure Design Basis (PDB), Strength Design Basis (SDB), Minimum
Required Strength (MRS) Ratings, and Categorized Required Strength
(CRS) for Thermoplastic Piping Materials or Pipe''--This report
presents the policies and procedures used by the HSB (Hydrostatic
Stress Board) of PPI (Plastics Pipe Institute, Inc.) to develop
recommendations of long-term strength ratings for commercial
thermoplastic piping materials or pipe. This version is an update to
the 2008 version currently incorporated by reference. A more detailed
summary of updates to the 2010 version (successor to the 2008 version)
is available in the 2012 document itself. Recommendations are published
in PPI TR-4.
I.2. Plastic Pipe Material
Section 192.59 specifies requirements for plastic pipe materials.
Paragraph (a) details the qualification-for-use requirements for new
plastic pipe. PHMSA proposes to add a new paragraph (a)(3) to require
new plastic pipe be free from visible defects, a requirement consistent
with a similar requirement already in place for used plastic pipe as
detailed in paragraph (b)(5). At this time, non-destructive evaluation
technologies have not been proven to be reliable and effective for
inspecting plastic pipe. Therefore, visual inspection continues to be
the primary method for detecting and evaluating defects.
In Sec. 192.59, paragraph (b) details specific qualification
requirements for used plastic pipe. Section 192.59(b)(3) specifies that
used plastic pipe is qualified for use if it has been used only in
natural gas service. PHMSA believes that used plastic pipe should not
be limited to ``natural gas'' service but in any ``gas'' service as
defined in Sec. 192.3. This is consistent with the applicability
provisions in Sec. 192.1, which specifies
[[Page 29270]]
that part 192 prescribes minimum safety requirements for the
transportation of ``gas.'' Therefore, PHMSA proposes to revise Sec.
192.59(b)(3) to replace ``natural gas'' with ``gas.''
PHMSA is also looking to address some issues surrounding PVC pipe
and components used for repair situations. Historically, PVC pipe and
components have technically been allowed by code, including for repair,
but industry has slowly been phasing out the installation and use of
PVC piping, including for repair, in favor of other newer and better-
performing plastic materials. PVC components are still used to a larger
extent, however, as they are not as susceptible to the same issues of
brittle-like cracking as PVC piping. To align with this shift, PHMSA is
proposing to add a new Sec. 192.59(e) to explicitly prohibit the use
of PVC pipe for new installations after the effective date of the rule,
including for repairs. This new requirement would not prevent the use
of previously installed PVC pipe, nor would it preclude the use of PVC
components for the repair of existing PVC pipe. Requirements for PVC
were previously addressed under ASTM D2513-99, but following the change
to make ASTM D2513 a PE-only standard, there is now a standalone ASTM
standard for PVC. For PVC components used to repair existing PVC pipe,
PHMSA is proposing to incorporate ASTM F2817-10, ``Standard
Specification for Poly (Vinyl Chloride) (PVC) Gas Pressure Pipe and
Fittings For Maintenance or Repair.''
I.3. Plastic Pipe Storage and Handling
Currently, the PSR do not directly address the storage and handling
of plastic pipe other than through standards incorporated by reference.
In an effort to reduce any confusion regarding the proper storage and
handling of plastic pipe, PHMSA proposes a new Sec. 192.67. The
proposed new section would require operators to have written procedures
for storage and handling that meets the applicable listed
specification.
I.4. Gathering Lines
Section 192.9 currently details the requirements applicable to
gathering lines. In particular, Sec. 192.9(d) specifies the
requirements for Type B regulated onshore gathering lines. Currently,
as specified under Sec. 192.9(d)(1), gathering line operators are
required to comply with the design, installation, construction, initial
inspection, and initial testing requirements in part 192 applicable to
transmission lines. This would include plastic pipe requirements such
as for design (Sec. 192.121), joining (Sec. Sec. 192.281 and
192.283), and installation (Sec. 192.321). PHMSA believes that this
information may not be clear since most transmission lines do not
consist of plastic pipe. Therefore, PHMSA proposes to add a new
paragraph (d)(7) to specify that such pipelines, if containing plastic
pipe or components, must comply with all requirements of part 192
applicable to plastic pipe.
I.5. Merge Sections 192.121 and 192.123
Currently, Sec. 192.121 specifies the calculations for determining
the design pressure for plastic pipe, while Sec. 192.123 specifies the
design limitations for plastic pipe. In an effort to make the PSR
easier to follow and to increase clarity, PHMSA proposes to merge the
Sec. 192.123 design limitations into Sec. 192.121. PHMSA also
proposes to increase the maximum design factor for PE pipe, increase
the design pressure limitations of PA-11 pipe, and add design factor
and pressure limitations for the use of PA-12 plastic pipe. These
proposals would apply to materials produced after the effective date of
the final rule.
I.6. General Design Requirements for Components (Section 192.143)
Section 192.143 contains general design provisions for pipeline
components. For clarification purposes, PHMSA proposes the addition of
a new paragraph (c) to specify that components used for plastic pipe
must be able to withstand operating pressures and anticipated loads in
accordance with a listed specification. Currently, Sec. 192.191
specifies design pressure requirements for plastic fittings. With the
addition of Sec. 192.143(c), Sec. 192.191 would be redundant;
therefore, PHMSA proposes its removal.
I.7. General Design Requirements for Valves (Section 192.145)
Section 192.145 contains general design provisions for pipeline
valves. For clarification purposes, PHMSA proposes the addition of a
new paragraph (f) to specify that plastic valves must meet a ``listed
specification'' as defined in Sec. 192.3. PHMSA also proposes to
clarify that plastic valves must not be used in operating conditions
that exceed the applicable pressure or temperature ratings detailed in
the applicable listed specification, consistent with language in Sec.
192.145(a).
I.8. General Design Requirements for Standard Fittings (Section
192.149)
Section 192.149 contains general design provisions for pipeline
fittings. For clarification purposes, PHMSA proposes the addition of a
new paragraph (c) to specify that a plastic fitting may only be used if
it meets a listed specification.
I.9. Test Requirements for Plastic Pipelines
Section 192.513(c) currently states that the test pressure for
plastic pipelines must be at least 150 percent of the maximum operating
pressure or 50 psig, whichever is greater, and that the maximum test
pressure may not be more than 3 times the pressure determined under
Sec. 192.121. Given the other design limitations in the current Sec.
192.123 for PE and PA-11, and the revisions being proposed in this rule
for PE, PA-11, and PA-12, PHMSA believes that plastic pipe will
potentially be overstressed if tested to 3 times the pressure
determined under Sec. 192.121. Therefore, PHMSA proposes to revise
Sec. 192.513(c) so that the maximum limit for test pressure is 2.5
times the pressure determined under Sec. 192.121.
II. Availability of Standards Incorporated by Reference
PHMSA currently incorporates by reference into 49 CFR parts 192,
193, and 195 all or parts of more than 60 standards and specifications
developed and published by standard developing organizations (SDOs). In
general, SDOs update and revise their published standards every 3 to 5
years to reflect modern technology and best technical practices.
The National Technology Transfer and Advancement Act of 1995 (Pub.
L. 104-113) directs Federal agencies to use voluntary consensus
standards in lieu of government-written standards whenever possible.
Voluntary consensus standards are standards developed or adopted by
voluntary bodies that develop, establish, or coordinate technical
standards using agreed-upon procedures. In addition, Office of
Management and Budget (OMB) issued OMB Circular A-119 to implement
Section 12(d) of Public Law 104-113 relative to the utilization of
consensus technical standards by Federal agencies. This circular
provides guidance for agencies participating in voluntary consensus
standards bodies and describes procedures for satisfying the reporting
requirements in Public Law 104-113.
In accordance with the preceding provisions, PHMSA has the
responsibility for determining, via petitions or otherwise, which
currently referenced standards should be updated, revised, or removed,
and which standards should be added to 49 CFR parts 192, 193, and 195.
Revisions to
[[Page 29271]]
incorporated by reference materials in 49 CFR parts 192, 193, and 195
are handled via the rulemaking process, which allows for the public and
regulated entities to provide input. During the rulemaking process,
PHMSA must also obtain approval from the Office of the Federal Register
to incorporate by reference any new materials.
On January 3, 2012, President Obama signed the Pipeline Safety,
Regulatory Certainty, and Job Creation Act of 2011, Public Law 112-90.
Section 24 states: ``Beginning 1 year after the date of enactment of
this subsection, the Secretary may not issue guidance or a regulation
pursuant to this chapter that incorporates by reference any documents
or portions thereof unless the documents or portions thereof are made
available to the public, free of charge, on an Internet Web site.'' 49
U.S.C. 60102(p).
On August 9, 2013, Public Law 113-30 revised 49 U.S.C. 60102(p) to
replace ``1 year'' with ``3 years'' and remove the phrases ``guidance
or'' and ``,on an Internet Web site.'' This resulted in the current
language in 49 U.S.C. 60102(p), which now reads as follows:
``Beginning 3 years after the date of enactment of this subsection,
the Secretary may not issue a regulation pursuant to this chapter that
incorporates by reference any documents or portions thereof unless the
documents or portions thereof are made available to the public, free of
charge.''
Further, the Office of the Federal Register issued a November 7,
2014, rulemaking (79 FR 66278) that revised 1 CFR 51.5 to require that
agencies detail in the preamble of a proposed rulemaking the ways the
materials it proposes to incorporate by reference are reasonably
available to interested parties, or how the agency worked to make those
materials reasonably available to interested parties. In relation to
this proposed rulemaking, PHMSA has contacted each SDO and has
requested a hyperlink to a free copy of each standard that has been
proposed for incorporation by reference. Access to these standards will
be granted until the end of the comment period for this proposed
rulemaking. Access to these documents can be found on the PHMSA Web
site at the following URL: https://www.phmsa.dot.gov/pipeline/regs under
``Standards Incorporated by Reference.''
III. Regulatory Analyses and Notices
Summary/Legal Authority for This Rulemaking
This NPRM is published under the authority of the Federal pipeline
safety law (49 U.S.C. 60101 et seq.). Section 60102 authorizes the
Secretary of Transportation to issue regulations governing design,
installation, inspection, emergency plans and procedures, testing,
construction, extension, operation, replacement, and maintenance of
pipeline facilities. Further, Section 60102(l) of the Federal pipeline
safety law states that the Secretary shall, to the extent appropriate
and practicable, update incorporated industry standards that have been
adopted as a part of the PSR. If adopted as proposed, this NPRM would
modify the PSR applicable to plastic pipe.
Executive Order 12866, Executive Order 13563, and DOT Regulatory
Policies and Procedures
This NPRM is not a significant regulatory action under section 3(f)
of Executive Order 12866 (58 FR 51735) and therefore was not reviewed
by the Office of Management and Budget. This NPRM is not significant
under the Regulatory Policies and Procedures of the Department of
Transportation (44 FR 11034).
Executive Orders 12866 and 13563 require agencies to regulate in
the ``most cost-effective manner,'' to make a ``reasoned determination
that the benefits of the intended regulation justify its costs,'' and
to develop regulations that ``impose the least burden on society.''
PHMSA proposes to amend the PSR with regards to plastic pipe to improve
compliance with these regulations by updating and adding references to
technical standards and providing clarification. PHMSA anticipates that
the amendments contained in this NPRM will have economic benefits to
the regulated community by increasing the clarity of its regulations
and reducing compliance costs. A copy of the regulatory evaluation is
available for review in the docket.
Regulatory Flexibility Act
The Regulatory Flexibility Act (5 U.S.C. 601 et seq.) requires an
agency to review regulations to assess their impact on small entities,
unless the agency determines that a rule is not expected to have a
significant impact on a substantial number of small entities. This
proposed rule has been developed in accordance with Executive Order
13272 (``Proper Consideration of Small Entities in Agency Rulemaking'')
and DOT's procedures and policies to promote compliance with the
Regulatory Flexibility Act to ensure that potential impacts of draft
rules on small entities are properly considered.
While PHMSA does not collect information on the number of employees
or revenues of pipeline operators, it does continuously seek
information on the number of small pipeline operators to more fully
determine any impacts PHMSA's proposed regulations may have on small
entities. This NPRM proposes to require small and large operators to
comply with these requirements. A copy of the Initial Regulatory
Flexibility Analysis has been placed in the docket.
Executive Order 13175
PHMSA has analyzed this NPRM according to the principles and
criteria in Executive Order 13175, ``Consultation and Coordination with
Indian Tribal Governments.'' Because this NPRM does not significantly
or uniquely affect the communities of the Indian tribal governments or
impose substantial direct compliance costs, the funding and
consultation requirements of Executive Order 13175 do not apply.
Paperwork Reduction Act
This NPRM does not impose any new information collection
requirements.
Unfunded Mandates Reform Act of 1995
This NPRM does not impose unfunded mandates under the Unfunded
Mandates Reform Act of 1995. It would not result in costs of $100
million, adjusted for inflation, or more in any one year to either
State, local, or tribal governments, in the aggregate, or to the
private sector, and is the least burdensome alternative that achieves
the objective of the NPRM.
National Environmental Policy Act
PHMSA analyzed this proposed rule in accordance with section
102(2)(c) of the National Environmental Policy Act (42 U.S.C. 4332),
the Council on Environmental Quality regulations (40 CFR parts 1500-
1508), and DOT Order 5610.1C, and has preliminarily determined that
this action will not significantly affect the quality of the human
environment. A preliminary environmental assessment of this rulemaking
is available in the docket, and PHMSA invites comment on environmental
impacts of this rule, if any.
Privacy Act Statement
Anyone may search the electronic form of all comments received for
any of our dockets. You may review DOT's
[[Page 29272]]
complete Privacy Act Statement published in the Federal Register on
April 11, 2000 (70 FR 19477).
Executive Order 13132
PHMSA has analyzed this NPRM according to Executive Order 13132
(``Federalism''). The NPRM does not have a substantial direct effect on
the States, the relationship between the national government and the
States, or the distribution of power and responsibilities among the
various levels of government. This NPRM does not impose substantial
direct compliance costs on State and local governments. This NPRM does
not preempt State law for intrastate pipelines. Therefore, the
consultation and funding requirements of Executive Order 13132 do not
apply.
Executive Order 13211
This NPRM is not a ``significant energy action'' under Executive
Order 13211 (Actions Concerning Regulations That Significantly Affect
Energy Supply, Distribution, or Use). It is not likely to have a
significant adverse effect on supply, distribution, or energy use.
Further, the Office of Information and Regulatory Affairs has not
designated this NPRM as a significant energy action.
List of Subjects in 49 CFR Part 192
Incorporation by reference, Pipeline safety, Plastic pipe, Security
measures.
In consideration of the foregoing, PHMSA proposes to amend 49 CFR
Chapter I as follows:
PART 192--TRANSPORTATION OF NATURAL AND OTHER GAS BY PIPELINE:
MINIMUM FEDERAL SAFETY STANDARDS
0
1. The authority citation for part 192 continues to read as follows:
Authority: 49 U.S.C. 5103, 60102, 60104, 60108, 60109, 60110,
60113, 60116, and 60118; and 49 CFR 1.97.
0
2. Section 192.3 is revised to add the following definitions in
appropriate alphabetical order as follows:
Sec. 192.3 Definitions.
* * * * *
Traceability information means data that is provided within ASTM
F2897-11a (incorporated by reference, see Sec. 192.7) that indicates
within the unique identifier, at a minimum, the location of
manufacture, production, lot information, size, material, pressure
rating, temperature rating and, as appropriate, type, grade and model
of pipe and components.
Tracking information means data that provides for the
identification of the location of pipe and components, the date
installed, and the person who made the joints in the pipeline system.
* * * * *
Weak Link means a device used when pulling polyethylene pipe,
typically through methods such as horizontal directional drilling, to
ensure that damage will not occur to the pipeline by exceeding the
maximum tensile stresses allowed.
0
3. Amend Sec. 192.7 as follows:
0
a. Remove paragraphs (d)(11), (d)(12), (d)(13), (d)(15), (j)(1),
0
b. Redesignate paragraphs (c)(3) through (c)(9) as paragraphs (c)(4)-
(10) and redesignate paragraph (d)(14) as (d)(12).
0
c. Add paragraphs (c)(3), (d)(11), (d)(13) through (d)(25), (j)(1), and
(j)(2) to read as follows.
Sec. 192.7 What documents are incorporated by reference partly or
wholly in this part?
* * * * *
(c) * * *
(3) ASME/ANSI B 16.40-08, ``Manually Operated Thermoplastic Gas
Shutoffs and Valves in Gas Distribution Systems,'' (ASME/ANSI B16.40-
08), IBR approved for Item I, Appendix B to Part 192.
* * * * *
(d) * * *
(11) ASTM D2513-12ae1, ``Standard Specification for Polyethylene
(PE) Gas Pressure Pipe, Tubing, and Fittings,'' (ASTM D2513-12ae1), IBR
approved for Item I, Appendix B to Part 192.
* * * * *
(13) ASTM D2564-12, ``Standard Specification for Solvent Cements
for Poly(Vinyl Chloride) (PVC) Plastic Piping Systems,'' (ASTM D2564-
12), IBR approved for Sec. 192.281(b)(2).
(14) ASTM F1055-98 (2006), ``Standard Specification for Electro
fusion Type Polyethylene Fittings for Outside Diameter Controlled
Polyethylene Pipe and Tubing,'' (ASTM F1055-98), IBR approved for Item
I, Appendix B to Part 192.
(15) ASTM F1924-12, ``Standard Specification for Plastic Mechanical
Fittings for Use on Outside Diameter Controlled Polyethylene Gas
Distribution Pipe and Tubing,'' (ASTM F1924-12), IBR approved for
Sec. Sec. 192.281(e); 192.367(b)(3); and Item I, Appendix B to Part
192.
(16) ASTM F1948-12, ``Standard Specification for Metallic
Mechanical Fittings for Use on Outside Diameter Controlled
Thermoplastic Gas Distribution Pipe and Tubing,'' (ASTM F1948-12), IBR
approved for Sec. Sec. 192.281(e); 192.367(b)(3); and Item I, Appendix
B to Part 192.
(17) ASTM F1973-13, ``Standard Specification for Factory Assembled
Anodeless Risers and Transition Fittings in Polyethylene (PE) and
Polyamide 11 (PA 11) and Polyamide 12 (PA 12) Fuel Gas Distribution
Systems,'' (ASTM F1973-13), IBR approved for Sec. Sec. 192.204(b);
192.281(e); 192.367(b)(3); and Item I, Appendix B to Part 192.
(18) ASTM/ANSI F2145-13, ``Standard Specification for Polyamide 11
(PA-11) and Polyamide 12 (PA-12) Mechanical Fittings for Use on Outside
Diameter Controlled Polyamide 11 and Polyamide 12 Pipe and Tubing,''
(ASTM/ANSI F2145-13), IBR approved for Item I, Appendix B to Part 192.
(19) ASTM/ANSI F2600-09, ``Standard Specification for Electrofusion
Type Polyamide-11 Fittings for Outside Diameter Controlled Polyamide-11
Pipe and Tubing,'' (ASTM/ANSI F2600-09), IBR approved for Item I,
Appendix B to Part 192.
(20) ASTM F2620-12, ``Standard Practice for Heat Fusion Joining of
Polyethylene Pipe and Fittings,'' (ASTM F2620-12), IBR approved for
Sec. Sec. 192.281(c) and 192.285(b)(2)(i).
(21) ASTM F2767-12, ``Specification for Electrofusion Type
Polyamide-12 Fittings for Outside Diameter Controlled Polyamide-12 Pipe
and Tubing for Gas Distribution,'' (ASTM F2767-12), IBR approved for
Item I, Appendix B to Part 192.
(22) ASTM F2785-12, ``Standard Specification for Polyamide 12 Gas
Pressure Pipe, Tubing, and Fittings'' PA-12, (ASTM F2785-12), IBR
approved for Item I, Appendix B to Part 192.
(23) ASTM F2817-10, ``Standard Specification for Poly (Vinyl
Chloride) (PVC) Gas Pressure Pipe and Fittings For Maintenance or
Repair,'' (ASTM F2817-10), IBR approved for Item I, Appendix B to Part
192.
(24) ASTM F2897-11a, ``Standard Specification for Tracking and
Traceability Encoding System of Natural Gas Distribution Components
(Pipe, Tubing, Fittings, Valves, and Appurtenances),'' (ASTM F2897-
11a), IBR approved for Sec. Sec. 192.3 and 192.63(e).
(25) ASTM F2945-12a ``Standard Specification for Polyamide 11 Gas
Pressure Pipe, Tubing, and Fittings,'' PA-11, (ASTM F2945-12a), IBR
approved for Item I, Appendix B to Part 192.
* * * * *
(j) * * *
(1) PPI TR-3/2012, ``Policies and Procedures for Developing
Hydrostatic Design Basis (HDB), Hydrostatic Design
[[Page 29273]]
Stresses (HDS), Pressure Design Basis (PDB), Strength Design Basis
(SDB), Minimum Required Strength (MRS) Ratings, and Categorized
Required Strength (CRS) for Thermoplastic Piping Materials or Pipe,''
(PPI TR-3/2012), IBR approved for Sec. 192.121.
(2) PPI TR-4/2012, ``PPI Listing of Hydrostatic Design Basis (HDB),
Hydrostatic Design Stress (HDS), Strength Design Basis (SDB), Pressure
Design Basis (PDB) and Minimum Required Strength (MRS) Rating For
Thermoplastic Piping Materials or Pipe,'' (PPI TR-4/2012), IBR approved
for Sec. 192.121.
0
4. In Sec. 192.9, paragraphs (d)(5) and (d)(6) are revised and
paragraph (d)(7) is added to read as follows:
Sec. 192.9 What requirements apply to gathering lines?
* * * * *
(d) * * *
(5) Establish the MAOP of the line under Sec. 192.619;
(6) Install and maintain line markers according to the requirements
for transmission lines in Sec. 192.707; and
(7) If the pipeline contains plastic pipe or components, the
operator must comply with all applicable requirements of this part for
plastic pipe and components.
* * * * *
0
5. In Sec. 192.59, paragraphs (a)(1), (a)(2), and (b)(3) are revised
and paragraphs (a)(3) and (e) are added to read as follows:
Sec. 192.59 Plastic pipe.
(a) * * *
(1) It is manufactured in accordance with a listed specification;
(2) It is resistant to chemicals with which contact may be
anticipated; and
(3) It is free of visible defects.
(b) * * *
(3) It has been used only in gas service;
* * * * *
(e) Except for PVC fittings used for repairs on existing PVC
pipelines with materials manufactured in accordance with the listed
specification, PVC pipe cannot be used.
0
6. In Sec. 192.63, paragraph (a) is revised and paragraph (e) is added
to read as follows:
Sec. 192.63 Marking of materials.
(a) Except as provided in paragraph (d) of this section, each
valve, fitting, length of pipe, and other component must be marked as
prescribed in the specification or standard to which it was
manufactured.
* * * * *
(e) Additional requirements for plastic pipe and components.
(1) All markings on plastic pipe prescribed in the listed
specification and the requirements of paragraph (e)(2) shall be
repeated at intervals not exceeding 2 feet.
(2) Plastic pipe and components manufactured after [INSERT
EFFECTIVE DATE OF FINAL RULE], must be marked in accordance with ASTM
F2897 (incorporated by reference, see Sec. 192.7) in addition to the
listed specification.
(3) All markings on plastic pipelines prescribed in the
specification and paragraph (e)(2) shall be legible, visible, and
permanent in accordance with the listed specification. Records of
markings prescribed in the specification and paragraph (e)(2) shall be
maintained for the life the pipeline per the requirements of Sec. Sec.
192.321(k) and 192.375(d).
0
7. Section 192.67 is added to read as follows:
Sec. 192.67 Storage and handling for plastic pipelines.
Each operator must develop and follow written procedures for the
storage and handling of plastic pipe and/or associated components that
meet the applicable listed specifications.
0
8. Section 192.121 is revised to read as follows:
Sec. 192.121 Design of plastic pipe.
(a) Design formula. Design formulas for plastic pipe are determined
in accordance with either of the following formulas:
[GRAPHIC] [TIFF OMITTED] TP21MY15.013
Q P=04>P = Design pressure, gage, psi (kPa).
S = For thermoplastic pipe, the HDB is determined in accordance with
the listed specification at a temperature equal to 73 [deg]F (23
[deg]C), 100 [deg]F (38 [deg]C), 120 [deg]F (49 [deg]C), or 140
[deg]F (60 [deg]C). In the absence of an HDB established at the
specified temperature, the HDB of a higher temperature may be used
in determining a design pressure rating at the specified temperature
by arithmetic interpolation using the procedure in Part D.2 of PPI
TR-3, (incorporated by reference, see Sec. 192.7). For reinforced
thermosetting plastic pipe, 11,000 psig (75,842 kPa).
t = Specified wall thickness, inches (mm).
D = Specified outside diameter, inches (mm).
SDR = Standard dimension ratio, the ratio of the average specified
outside diameter to the minimum specified wall thickness,
corresponding to a value from a common numbering system that was
derived from the American National Standards Institute (ANSI)
preferred number series 10.
DF = Design Factor, a maximum of 0.32 unless otherwise specified for
a particular material in this section.
(b) General requirements for plastic pipe and components. (1)
Except as provided in paragraphs (c) through (f) of this section, the
design pressure for plastic pipe may not exceed a gauge pressure of 100
psig (689 kPa) for pipe used in:
(i) Distribution systems; or
(ii) Transmission lines in Class 3 and 4 locations.
(2) Plastic pipe may not be used where operating temperatures of
the pipe will be:
(i) Below -20 [deg]F (-29 [deg]C), or -40 [deg]F (-40 [deg]C) if
all pipe and pipeline components whose operating temperature will be
below -20 [deg]F (-29 [deg]C) have a temperature rating by the
manufacturer consistent with that operating temperature; or
(ii) Above the temperature at which the HDB used in the design
formula under this section is determined.
(3) Unless specified for a particular material in this section, the
wall thickness for plastic pipe may not be less than 0.062 inches (1.57
millimeters).
(4) All plastic pipe must have a listed HDB in accordance with PPI
TR-4 (incorporated by reference, see Sec. 192.7).
(c) Polyethylene (PE) pipe requirements. (1) For PE pipe produced
between July 14, 2004, and [INSERT EFFECTIVE DATE OF FINAL RULE], a
design pressure of up to 125 psig may be used, provided:
(i) The material designation code is a PE2406 or PE3408.
(ii) The pipe has a nominal size (IPS or CTS) of 12 inches or less
(above nominal pipe size of 12 inches, the design pressure is limited
to 100 psig); and
(iii) The wall thickness is not less than 0.062 inches (1.57
millimeters).
(2) For PE pipe produced after [INSERT EFFECTIVE DATE OF FINAL
RULE], a DF of 0.40 may be used in the design formula, provided:
(i) The design pressure is limited to 125 psig;
(ii) The material designation code is PE2708 or PE4710;
(iii) The pipe has a nominal size (IPS or CTS) of 12 inches or
less; and
(iv) The wall thickness for a given outside diameter is not less
than that listed in the following table:
------------------------------------------------------------------------
Minimum wall
Pipe size in inches thickness in Corresponding
inches DR values
------------------------------------------------------------------------
\1/2\'' CTS............................ 0.090 7
[[Page 29274]]
\3/4\'' CTS............................ 0.090 9.7
\1/2\'' IPS............................ 0.090 9.3
\3/4\'' IPS............................ 0.095 11
1'' IPS................................ 0.119 11
1 \1/4\'' IPS.......................... 0.151 11
1 \1/2\'' IPS.......................... 0.173 11
2''.................................... 0.216 11
3''.................................... 0.259 13.5
4''.................................... 0.265 17
6''.................................... 0.315 21
8''.................................... 0.411 21
10''................................... 0.512 21
12''................................... 0.607 21
------------------------------------------------------------------------
(d) Polyamide (PA-11) pipe requirements. (1) For PA-11 pipe
produced between January 23, 2009, and [INSERT EFFECTIVE DATE OF FINAL
RULE], a DF of 0.40 may be used in the design formula, provided:
(i) The design pressure is limited to 200 psig;
(ii) The material designation code is PA32312 or PA32316;
(iii) The pipe has a nominal size (IPS or CTS) of 4 inches or less;
and
(iv) The pipe has a standard dimension ratio of SDR-11 or less
(i.e., thicker-wall pipe).
(2) For PA-11 pipe produced on or after [INSERT EFFECTIVE DATE OF
FINAL RULE], a DF of 0.40 may be used in the design formula, provided:
(i) The design pressure is limited to 250 psig;
(ii) The material designation code is PA32316;
(iii) The pipe has a nominal size (IPS or CTS) of 6 inches or less;
and
(iv) The minimum wall thickness for a given outside diameter is not
less than that listed in the following table:
------------------------------------------------------------------------
Minimum wall
Pipe size (inches) thickness Corresponding
(inches) DR (values)
------------------------------------------------------------------------
1'' IPS................................ 0.119 11
1 \1/4\'' IPS.......................... 0.151 11
1 \1/2\'' IPS.......................... 0.173 11
2''.................................... 0.216 11
3''.................................... 0.259 13.5
4''.................................... 0.333 13.5
6''.................................... 0.491 13.5
------------------------------------------------------------------------
(e) Polyamide (PA-12) pipe requirements. For PA-12 pipe produced
after [INSERT EFFECTIVE DATE OF FINAL RULE], a DF of 0.40 may be used
in the design formula, provided:
(1) The design pressure is limited to 250 psig;
(2) The pipe has a nominal size (IPS or CTS) of 6 inches or less;
and
(3) The minimum wall thickness for a given outside diameter is not
less than that listed in the following table.
------------------------------------------------------------------------
Minimum wall
Pipe size (inches) thickness Corresponding
(inches) SDR (values)
------------------------------------------------------------------------
1 IPS.................... 0.119 11
1 \1/4\ IPS.............. 0.151 11
1 \1/2\ IPS.............. 0.173 11
2........................ 0.216 11
3........................ 0.259 13.5
4........................ 0.333 13.5
6........................ 0.491 13.5
------------------------------------------------------------------------
(f) Reinforced thermosetting plastic pipe requirements.
(i) Reinforced thermosetting plastic pipe may not be used at
operating temperatures above 150[emsp14][deg]F (66 [deg]C).
(ii) The wall thickness for reinforced thermosetting plastic pipe
may not be less than that listed in the following table:
------------------------------------------------------------------------
Minimum wall
Nominal size in inches (millimeters). thickness inches
(millimeters).
------------------------------------------------------------------------
2 (51)................................................ 0.060 (1.52)
3 (76)................................................ 0.060 (1.52)
4 (102)............................................... 0.070 (1.78)
6 (152)............................................... 0.100 (2.54)
------------------------------------------------------------------------
Sec. 192.123 [Removed and Reserved].
0
9. Section 192.123 is removed and reserved.
0
10. In Sec. 192.143, paragraph (c) is added to read as follows:
Sec. 192.143 General requirements.
* * * * *
(c) Each plastic component of a pipeline must be able to withstand
operating pressures and other anticipated loads in accordance with a
listed specification.
0
11. In Sec. 192.145, paragraph (f) is added to read as follows:
Sec. 192.145 Valves.
* * * * *
(f) Plastic valves must meet the minimum requirements stipulated in
a listed specification. A valve may not be used under operating
conditions that exceed the applicable pressure and temperature ratings
contained in those requirements.
0
12. In Sec. 192.149, paragraph (c) is added to read as follows:
Sec. 192.149 Standard fittings.
* * * * *
(c) Plastic fittings must meet a listed specification.
Sec. 192.191 [Removed and Reserved].
0
13. Section 192.191 is removed and reserved.
0
14. Section 192.204 is added to read as follows:
Sec. 192.204 Risers.
(a) The design shall be tested to ensure safe performance under
anticipated external and internal loads acting on the assembly.
(b) Risers shall be designed and tested in accordance with ASTM
F1973 (incorporated by reference, see Sec. 192.7).
(c) All risers connected to plastic mains and used on regulator
stations must be rigid and have a minimum 3 ft. horizontal base leg
designed to provide adequate support and resist lateral movement. Riser
design shall be tested and accepted in accordance with ASTM F1973
(incorporated by reference, see Sec. 192.7).
0
15. In Sec. 192.281, paragraphs (b)(2),(b)(3), and (c) are revised and
paragraphs (e)(3) and (e)(4) are added to read as follows:
Sec. 192.281 Plastic Pipe.
* * * * *
(b) * * *
(2) The solvent cement must conform to ASTM D2564-12 for PVC
(incorporated by reference, see Sec. 192.7).
(3) The joint may not be heated or cooled to accelerate the setting
of the cement.
(c) Heat-fusion joints. Each heat fusion joint on a plastic pipe
and/or component must comply with ASTM 2620-12 (incorporated by
reference in Sec. 192.7) and the following:
(1) A butt heat-fusion joint must be joined by a device that holds
the heater element square to the ends of the pipe and/or component,
compresses the heated ends together, and holds the pipe in proper
alignment in accordance with the qualified procedures.
[[Page 29275]]
(2) A socket heat-fusion joint equal to or less than 1\1/4\-inches
must be joined by a device that heats the mating surfaces of the pipe
and/or component, uniformly and simultaneously, to establish the same
temperature. The device used must be the same device specified in the
operator's joining procedure for socket fusion. A socket heat-fusion
joint may not be joined on a pipe and/or component greater than 1\1/4\
inches.
(3) An electrofusion joint must be made utilizing the equipment and
techniques prescribed by the fitting manufacturer, or utilizing
equipment and techniques shown, by testing joints to the requirements
of Sec. 192.283(b) to be equivalent to or better than the requirements
of the fitting manufacturer.
(4) Heat may not be applied with a torch or other open flame.
* * * * *
(e) * * *
(3) All mechanical fittings must meet a listed specification based
upon the pipe material.
(4) All mechanical joints or fittings shall be Category 1 as
defined by ASTM F1924, ASTM F1948, or ASTM F1973 (incorporated by
reference, see Sec. 192.7) for the applicable material, providing a
seal plus resistance to a force on the pipe joint equal to or greater
than that which will cause no less than 25% elongation of pipe, or the
pipe fails outside the joint area if tested in accordance with the
applicable standard.
0
16. Section 192.283 is revised to read as follows:
Sec. 192.283 Plastic pipe: Qualifying joining procedures.
(a) Heat fusion, solvent cement, and adhesive joints. Before any
written procedure established under Sec. 192.273(b) is used for making
plastic pipe joints by a heat fusion, solvent cement, or adhesive
method, the procedure must be qualified by subjecting specimen joints
made according to the procedure to the following tests as applicable:
(1) The test requirements of--
(i) In the case of thermoplastic pipe, based upon the pipe
material, the Sustained Pressure Test or the Minimum Hydrostatic Burst
Test per the listed specification requirements. Additionally, for
electrofusion joints, based upon the pipe material, the Tensile
Strength Test or the Joint Integrity Test per the listed specification.
(ii) In the case of thermosetting plastic pipe, paragraph 8.5
(Minimum Hydrostatic Burst Pressure) or paragraph 8.9 (Sustained Static
Pressure Test) of ASTM D2517 (incorporated by reference, see Sec.
192.7).
(2) For procedures intended for lateral pipe connections, subject a
specimen joint made from pipe sections joined at right angles according
to the procedure to a force on the lateral pipe until failure occurs in
the specimen. If failure initiates outside the joint area, the
procedure qualifies for use.
(3) For procedures intended for non-lateral pipe connections,
perform testing in accordance to a listed specification. If elongation
of the test specimen of no more than 25% or failure initiates outside
the joint area, the procedure qualifies for use.
(b) Mechanical joints. Before any written procedure established
under Sec. 192.273(b) is used for making mechanical plastic pipe
joints, the procedure must be qualified in accordance with a listed
specification, based upon the pipe material.
(c) A copy of each written procedure being used for joining plastic
pipe must be available to the persons making and inspecting joints.
0
17. In Sec. 192.285, paragraph (b)(2)(i) is revised to read as
follows:
Sec. 192.285 Plastic pipe: Qualifying persons to make joints.
* * * * *
(b) * * *
(2) * * *
(i) Tested under any one of the test methods listed under Sec.
192.283(a) or the inspection and test set forth in accordance with ASTM
F2620-12 (incorporated by reference, see Sec. 192.7) applicable to the
type of joint and material being tested;
* * * * *
0
18. Section 192.311 is revised to read as follows:
Sec. 192.311 Repair of plastic pipelines.
(a) Each imperfection or damage that would impair the
serviceability of plastic pipe must be repaired or removed.
(b) All scratches or gouges exceeding 10% of wall thickness of pipe
and/or components shall be repaired or removed.
0
19. In Sec. 192.313, a new paragraph (d) added to read as follows:
Sec. 192.313 Bends and elbows.
* * * * *
(d) Plastic pipe may not be installed containing bends that exceed
the maximum radius specified by the manufacturer for the diameter of
the pipe being installed.
0
20. In Sec. 192.321, paragraphs (a), (d), (f), and (h)(3) are revised
and paragraphs (i), (j), and (k) are added to read as follows:
Sec. 192.321 Installation of plastic pipelines.
(a) Plastic pipe must be installed below ground level except as
provided by paragraphs (g), (h), and (j) of this section.
* * * * *
(d) Plastic pipe must have a minimum wall thickness of 0.090 inches
(2.29 millimeters).
* * * * *
(f) Plastic pipe that is being encased must be inserted into the
casing pipe in a manner that will protect the plastic. Plastic pipe
that is being encased must be protected from damage at all entrance and
all exit points of the casing. The leading end of the plastic must be
closed before insertion.
* * * * *
(h) * * *
(3) Not allowed to exceed the pipe temperature limits specified in
Sec. 192.121.
(i) Backfill material must:
(1) Not contain materials that could be detrimental to the pipe,
such as rocks of a size exceeding those established through sound
engineering practices; and
(2) Be properly compacted underneath, along the sides, and for
predetermined distance above the pipe.
(j) Plastic mains may terminate above ground level provided they
comply with the following:
(1) The aboveground level part of the plastic main is protected
against deterioration and external damage.
(2) The plastic main is not used to support external loads.
(3) Installations of risers at regulator stations must meet the
design requirements of Sec. 192.204.
(k) Tracking and Traceability. Each operator must maintain records
for tracking and traceability information (as defined in Sec. 192.3)
for the life of the pipeline.
0
21. Section 192.329 is added to read as follows:
Sec. 192.329 Installation of plastic pipelines by trenchless
excavation.
Plastic pipelines installed by trenchless excavation must comply
with the following:
(a) Each operator shall ensure that the path of the excavation will
provide sufficient clearance for installation and maintenance
activities from other underground utilities and/or structures.
(b) For each pipeline section, plastic pipe and/or components that
are pulled through the ground must have a weak link, as defined by
Sec. 192.3, installed to ensure the pipeline will not be damaged
[[Page 29276]]
by any excessive forces during the pulling process.
0
22. In Sec. 192.367, paragraphs (b)(1) and (b)(2) are revised and
paragraph (b)(3) is added to read as follows:
Sec. 192.367 Service lines: General requirements for connections to
main piping.
* * * * *
(b) * * *
(1) Be designed and installed to effectively sustain the
longitudinal pull-out or thrust forces caused by contraction or
expansion of the piping, or by anticipated external or internal
loading;
(2) If gaskets are used in connecting the service line to the main
connection fitting, have gaskets that are compatible with the kind of
gas in the system; and
(3) If used on pipelines comprised of plastic, be a Category 1
connection as defined by ASTM F1924, ASTM F1948, or ASTM F1973
(incorporated by reference, see Sec. 192.7) for the applicable
material, providing a seal plus resistance to a force on the pipe joint
equal to or greater than that which will cause no less than 25%
elongation of pipe, or the pipe fails outside the joint area if tested
in accordance with the applicable standard.
0
23. In Sec. 192.375, paragraph (a)(2) is revised and paragraphs (c)
and (d) are added to read as follows:
Sec. 192.375 Service lines: Plastic.
(a) * * *
(2) It may terminate above ground level and outside the building,
if--
(i) The aboveground level part of the plastic service line is
protected against deterioration and external damage;
(ii) The plastic service line is not used to support external
loads; and
(iii) The riser portion of the service line meets the design
requirements of Sec. 192.204.
* * * * *
(c) Backfill material must:
(1) Not contain materials that could be detrimental to the pipe,
such as rocks of a size exceeding those established through sound
engineering practices; and
(2) Be properly compacted underneath, along the sides, and for
predetermined distance above the pipe.
(d) Tracking and Traceability. Each operator must maintain records
for tracking and traceability information (as defined in Sec. 192.3)
for the life of the pipeline.
0
24. Section 192.376 is added to read as follows:
Sec. 192.376 Installation of plastic service lines by trenchless
excavation.
Plastic service lines installed by trenchless excavation must
comply with the following:
(a) Each operator shall ensure that the path of the excavation will
provide sufficient clearance for installation and maintenance
activities from other underground utilities and/or structures.
(b) For each pipeline section, plastic pipe and/or components that
are pulled through the ground must have a weak link, as defined by
Sec. 192.3, installed to ensure the pipeline will not be damaged by
any excessive forces during the pulling process.
0
25. In Sec. 192.455, paragraph (g) is added to read as follows:
Sec. 192.455 External corrosion control: Buried or submerged
pipelines installed after July 31, 1971.
* * * * *
(g) Electrically isolated metal alloy fittings in plastic pipelines
under this section not meeting the criteria contained in paragraph (f)
must be cathodically protected and monitored in accordance with this
section and Sec. 192.465(a).
0
26. In Sec. 192.513, paragraph (c) is revised to read as follows:
Sec. 192.513 Test requirements for plastic pipelines.
* * * * *
(c) The test pressure must be at least 150 percent of the maximum
operating pressure or 50 p.s.i. (345 kPa) gage, whichever is greater.
However, the maximum test pressure may not be more than 2.5 times the
pressure determined under Sec. 192.121 at a temperature not less than
the pipe temperature during the test.
* * * * *
0
27. Section 192.720 is added to read as follows:
Sec. 192.720 Distribution systems: Leak repair.
A leak repair clamp may not be used as a permanent repair method
for plastic pipe.
0
28. Section 192.756 is added to read as follows:
Sec. 192.756 Joining plastic pipe by heat fusion; equipment
maintenance and calibration.
(a) Each operator must maintain equipment used in joining plastic
pipe in accordance with the manufacturer's recommended practices or
with written procedures that have been proven by test and experience to
produce acceptable joints.
(b) Each operator must calibrate and test all equipment used to
join plastic pipe in accordance with paragraph (a) of this section. The
calibration must be appropriate for the use of the equipment and/or is
within the acceptable tolerance limit of that equipment as stated by
the manufacturer.
(c) The term ``equipment,'' as specified in this section, includes,
but is not limited to, fusion equipment, alignment equipment, facing
and adaptor equipment, heater plates, and gauging devices.
(d) The operator must maintain records of these tests and
calibrations (other than daily verifications and adjustments) for the
life of the pipeline.
0
29. In Appendix B to Part 192, the title of Appendix B and the list
under ``I.'' is revised to read as follows:
Appendix B to Part 192--Qualification of Pipe and Components
I. List of Specifications
A. Listed Pipe Specifications
API 5L--Steel pipe, ``API Specification for Line Pipe''
(incorporated by reference, see Sec. 192.7).
ASTM A53/A53M--Steel pipe, ``Standard Specification for Pipe,
Steel Black and Hot-Dipped, Zinc-Coated, Welded and Seamless''
(incorporated by reference, see Sec. 192.7).
ASTM A106--Steel pipe, ``Standard Specification for Seamless
Carbon Steel Pipe for High Temperature Service'' (incorporated by
reference, see Sec. 192.7).
ASTM A333/A333M--Steel pipe, ``Standard Specification for
Seamless and Welded Steel Pipe for Low Temperature Service''
(incorporated by reference, see Sec. 192.7).
ASTM A381--Steel pipe, ``Standard Specification for Metal-Arc-
Welded Steel Pipe for Use with High-Pressure Transmission Systems''
(incorporated by reference, see Sec. 192.7).
ASTM A671--Steel pipe, ``Standard Specification for Electric-
Fusion-Welded Pipe for Atmospheric and Lower Temperatures''
(incorporated by reference, see Sec. 192.7).
ASTM A672--Steel pipe, ``Standard Specification for Electric-
Fusion-Welded Steel Pipe for High-Pressure Service at Moderate
Temperatures'' (incorporated by reference, see Sec. 192.7).
ASTM A691--Steel pipe, ``Standard Specification for Carbon and
Alloy Steel Pipe, Electric-Fusion-Welded for High Pressure Service
at High Temperatures'' (incorporated by reference, see Sec. 192.7).
ASTM D2513-12ae1, ``Standard Specification for Polyethylene (PE)
Gas Pressure Pipe, Tubing, and Fittings'' (incorporated by
reference, see Sec. 192.7).
ASTM D2517--Thermosetting plastic pipe and tubing, ``Standard
Specification for Reinforced Epoxy Resin Gas Pressure Pipe and
Fittings'' (incorporated by reference, see Sec. 192.7).
ASTM F2785-12, ``Standard Specification for Polyamide 12 Gas
Pressure Pipe, Tubing, and Fittings'' (PA-12) (incorporated by
reference, see Sec. 192.7).
[[Page 29277]]
ASTM F2945-12a, ``Standard Specification for Polyamide 11 Gas
Pressure Pipe, Tubing, and Fittings'' (PA-11) (incorporated by
reference, see Sec. 192.7).
B. Other Listed Specifications for Components
ASME/ANSI B16.40-08, ``Manually Operated Thermoplastic Gas
Shutoffs and Valves in Gas Distribution Systems'' (incorporated by
reference, see Sec. 192.7).
ASTM D2513-12ae1, ``Standard Specification for Polyethylene (PE)
Gas Pressure Pipe, Tubing, and Fittings'' (incorporated by
reference, see Sec. 192.7).
ASTM D2517--Thermosetting plastic pipe and tubing, ``Standard
Specification for Reinforced Epoxy Resin Gas Pressure Pipe and
Fittings'' (incorporated by reference, see Sec. 192.7).
ASTM F2785-12, ``Standard Specification for Polyamide 12 Gas
Pressure Pipe, Tubing, and Fittings'' (PA-12) (incorporated by
reference, see Sec. 192.7).
ASTM F2945-12a, ``Standard Specification for Polyamide 11 Gas
Pressure Pipe, Tubing, and Fittings'' (PA-11) (incorporated by
reference, see Sec. 192.7).
ASTM F1055-98 (2006), ``Standard Specification for Electrofusion
Type Polyethylene Fittings for Outside Diameter Controlled
Polyethylene Pipe and Tubing'' (incorporated by reference, see Sec.
192.7).
ASTM F1924-12, ``Standard Specification for Plastic Mechanical
Fittings for Use on Outside Diameter Controlled Polyethylene Gas
Distribution Pipe and Tubing'' (incorporated by reference, see Sec.
192.7).
ASTM/ANSI F1948-12, ``Standard Specification for Metallic
Mechanical Fittings for Use on Outside Diameter Controlled
Thermoplastic Gas Distribution Pipe and Tubing'' (incorporated by
reference, see Sec. 192.7).
ASTM F1973-13, ``Standard Specification for Factory Assembled
Anodeless Risers and Transition Fittings in Polyethylene (PE) and
Polyamide 11 (PA 11) and Polyamide 12 (PA 12) Fuel Gas Distribution
Systems'' (incorporated by reference, see Sec. 192.7).
ASTM/ANSI F2600-09, ``Standard Specification for Electrofusion
Type Polyamide-11 Fittings for Outside Diameter Controlled
Polyamide-11 Pipe and Tubing'' (incorporated by reference, see Sec.
192.7).
ASTM/ANSI F2145-13, ``Standard Specification for Polyamide 11
(PA-11) and Polyamide 12 (PA-12) Mechanical Fittings for Use on
Outside Diameter Controlled Polyamide 11 and Polyamide 12 Pipe and
Tubing'' (incorporated by reference, see Sec. 192.7).
ASTM F2767-12, ``Specification for Electrofusion Type Polyamide-
12 Fittings for Outside Diameter Controlled Polyamide-12 Pipe and
Tubing for Gas Distribution'' (incorporated by reference, see Sec.
192.7).
ASTM F2817-10, ``Standard Specification for Poly (Vinyl
Chloride) (PVC) Gas Pressure Pipe and Fittings for Maintenance or
Repair'' (incorporated by reference, see Sec. 192.7).
* * * * *
Issued in Washington, DC, on May 14, 2015, under authority
delegated in 49 CFR 1.97.
Jeffrey D. Wiese,
Associate Administrator for Pipeline Safety.
[FR Doc. 2015-12113 Filed 5-20-15; 8:45 am]
BILLING CODE 4910-60-P