Phosphoric Acid Manufacturing and Phosphate Fertilizer Production RTR and Standards of Performance for Phosphate Processing, 66511-66590 [2014-25872]
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Vol. 79
Friday,
No. 216
November 7, 2014
Part III
Environmental Protection Agency
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40 CFR Parts 60 and 63
Phosphoric Acid Manufacturing and Phosphate Fertilizer Production RTR
and Standards of Performance for Phosphate Processing; Proposed Rule
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Federal Register / Vol. 79, No. 216 / Friday, November 7, 2014 / Proposed Rules
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Parts 60 and 63
[EPA–HQ–OAR–2012–0522; FRL–9912–61–
OAR]
RIN 2060–AQ20
Phosphoric Acid Manufacturing and
Phosphate Fertilizer Production RTR
and Standards of Performance for
Phosphate Processing
Environmental Protection
Agency.
ACTION: Proposed rule.
AGENCY:
The Environmental Protection
Agency (EPA) is proposing amendments
to the National Emission Standards for
Hazardous Air Pollutants for the
Phosphoric Acid Manufacturing and
Phosphate Fertilizer Production source
categories and to new source
performance standards (NSPS) for
several phosphate processing categories.
The proposed amendments address the
results of the residual risk and
technology reviews (RTR) conducted as
required under the Clean Air Act (CAA),
as well as other actions deemed
appropriate during the review of these
standards. The proposed amendments
include numeric emission limits for
mercury and work practice standards for
hydrogen fluoride (HF) from calciners;
work practice standards for hazardous
air pollutant (HAP) emissions from
gypsum dewatering stacks and cooling
ponds; emission standards requiring HF
testing from various affected sources;
clarifications to the applicability and
monitoring requirements for both source
categories to accommodate process
equipment and technology changes;
changes to remove the exemptions for
startup, shutdown and malfunction;
work practice standards for periods of
startup and shutdown; and revised
provisions to address recordkeeping and
reporting requirements applicable to
periods of startup, shutdown and
malfunction. The proposed amendments
will reduce mercury emissions, thereby
reducing potential mercury exposure to
children, including the unborn. Further,
the EPA has conducted an 8-year review
of the current NSPS for these source
categories, and is proposing that no
revisions to the numeric emission limits
for these standards are appropriate.
DATES: Comments. Comments must be
received on or before December 22,
2014. A copy of comments on the
information collection provisions
should be submitted to the Office of
Management and Budget (OMB) on or
before December 8, 2014.
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SUMMARY:
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Public Hearing. If anyone contacts the
EPA requesting to speak at a public
hearing by November 12, 2014, we will
hold a public hearing on November 24,
2014 on the EPA campus at 109 T.W.
Alexander Drive, Research Triangle
Park, North Carolina.
ADDRESSES: Comments. Submit your
comments, identified by Docket ID
Number EPA–HQ–OAR–2012–0522, by
one of the following methods:
• Federal eRulemaking Portal: https://
www.regulations.gov: Follow the online
instructions for submitting comments.
• Email: A-and-R-Docket@epa.gov.
Include Attention Docket ID No. EPA–
HQ–OAR–2012–0522 in the subject line
of the message.
• Fax: (202) 566–9744, Attention
Docket ID No. EPA–HQ–OAR–2012–
0522.
• Mail: Environmental Protection
Agency, EPA Docket Center (EPA/DC),
Mail Code 28221T, Attention Docket ID
No. EPA–HQ–OAR–2012–0522, 1200
Pennsylvania Ave. NW., Washington,
DC 20460. In addition, please mail a
copy of your comments on the
information collection provisions to the
Office of Information and Regulatory
Affairs, Office of Management and
Budget (OMB), Attn: Desk Officer for
EPA, 725 17th Street NW., Washington,
DC 20503.
• Hand/Courier Delivery: EPA Docket
Center, Room 3334, EPA WJC Building,
1301 Constitution Ave. NW.,
Washington, DC 20004, Attention
Docket ID Number EPA–HQ–OAR–
2012–0522. Such deliveries are only
accepted during the Docket’s normal
hours of operation, and special
arrangements should be made for
deliveries of boxed information.
Instructions. Direct your comments to
Docket ID Number EPA–HQ–OAR–
2012–0522. The EPA’s policy is that all
comments received will be included in
the public docket without change and
may be made available online at https://
www.regulations.gov, including any
personal information provided, unless
the comment includes information
claimed to be confidential business
information (CBI) or other information
whose disclosure is restricted by statute.
Do not submit information that you
consider to be CBI or otherwise
protected through https://
www.regulations.gov or email. The
https://www.regulations.gov Web site is
an ‘‘anonymous access’’ system, which
means the EPA will not know your
identity or contact information unless
you provide it in the body of your
comment. If you send an email
comment directly to the EPA without
going through https://
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www.regulations.gov, your email
address will be automatically captured
and included as part of the comment
that is placed in the public docket and
made available on the Internet. If you
submit an electronic comment, the EPA
recommends that you include your
name and other contact information in
the body of your comment and with any
disk or CD–ROM you submit. If the EPA
cannot read your comment due to
technical difficulties and cannot contact
you for clarification, the EPA may not
be able to consider your comment.
Electronic files should not include
special characters or any form of
encryption and be free of any defects or
viruses. For additional information
about the EPA’s public docket, visit the
EPA Docket Center homepage at:
https://www.epa.gov/dockets.
Docket. The EPA has established a
docket for this rulemaking under Docket
ID Number EPA–HQ–OAR–2012–0522.
All documents in the docket are listed
in the https://www.regulations.gov index.
Although listed in the index, some
information is not publicly available,
e.g., CBI or other information whose
disclosure is restricted by statute.
Certain other material, such as
copyrighted material, is not placed on
the Internet and will be publicly
available only in hard copy. Publicly
available docket materials are available
either electronically in https://
www.regulations.gov or in hard copy at
the EPA Docket Center, Room 3334,
EPA WJC West Building, 1301
Constitution Avenue NW., Washington,
DC. The Public Reading Room is open
from 8:30 a.m. to 4:30 p.m., Monday
through Friday, excluding legal
holidays. The telephone number for the
Public Reading Room is (202) 566–1744,
and the telephone number for the EPA
Docket Center is (202) 566–1742.
Public Hearing. If anyone contacts the
EPA requesting a public hearing by
November 12, 2014, the public hearing
will be held on November 24, 2014 at
the EPA’s campus at 109 T.W.
Alexander Drive, Research Triangle
Park, North Carolina. The hearing will
begin at 10:00 a.m. (Eastern Standard
Time) and conclude at 5:00 p.m.
(Eastern Standard Time). There will be
a lunch break from 12:00 p.m. to 1:00
p.m. Please contact Ms. Pamela Garrett
at 919–541–7966 or garrett.pamela@
epa.gov to register to speak at the
hearing, or to inquire about whether a
hearing will be held. The last day to preregister in advance to speak at the
hearings will be November 19, 2014.
Additionally, requests to speak will be
taken the day of the hearing at the
hearing registration desk, although
preferences on speaking times may not
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be able to be fulfilled. If you require the
service of a translator or special
accommodations such as audio
description, please let us know at the
time of registration. If you require an
accommodation, we ask that you preregister for the hearing, as we may not
be able to arrange such accommodations
without advance notice.
The hearing will provide interested
parties the opportunity to present data,
views or arguments concerning the
proposed action. The EPA will make
every effort to accommodate all speakers
who arrive and register. Because this
hearing is being held at U.S. government
facilities, individuals planning to attend
the hearing should be prepared to show
valid picture identification to the
security staff in order to gain access to
the meeting room. Please note that the
REAL ID Act, passed by Congress in
2005, established new requirements for
entering federal facilities. If your
driver’s license is issued by Alaska,
American Samoa, Arizona, Kentucky,
Louisiana, Maine, Massachusetts,
Minnesota, Montana, New York,
Oklahoma or the state of Washington,
you must present an additional form of
identification to enter the federal
building. Acceptable alternative forms
of identification include: Federal
employee badges, passports, enhanced
driver’s licenses and military
identification cards. In addition, you
will need to obtain a property pass for
any personal belongings you bring with
you. Upon leaving the building, you
will be required to return this property
pass to the security desk. No large signs
will be allowed in the building, cameras
may only be used outside of the
building and demonstrations will not be
allowed on federal property for security
reasons.
The EPA may ask clarifying questions
during the oral presentations, but will
not respond to the presentations at that
time. Written statements and supporting
information submitted during the
comment period will be considered
with the same weight as oral comments
and supporting information presented at
the public hearing. Commenters should
notify Ms. Garrett if they will need
specific equipment, or if there are other
special needs related to providing
comments at the hearings. Verbatim
transcripts of the hearing and written
statements will be included in the
docket for the rulemaking. The EPA will
make every effort to follow the schedule
as closely as possible on the day of the
hearing; however, please plan for the
hearing to run either ahead of schedule
or behind schedule.
Again, a hearing will only be held if
requested by November 12, 2014. Please
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contact Ms. Pamela Garrett at 919–541–
7966 or at garrett.pamela@epa.gov or
visit https://www.epa.gov/ttn/atw/
phosph/phosphpg.html to determine if a
hearing will be held. If the EPA holds
a public hearing, the EPA will keep the
record of the hearing open for 30 days
after completion of the hearing to
provide an opportunity for submission
of rebuttal and supplementary
information.
FOR FURTHER INFORMATION CONTACT: For
questions about this proposed action,
contact Ms. Tina Ndoh, Sector Policies
and Programs Division (D243–02),
Office of Air Quality Planning and
Standards, U.S. Environmental
Protection Agency, Research Triangle
Park, North Carolina 27711; telephone
number: (919) 541–2750; fax number:
(919) 541–5450; and email address:
Ndoh.Tina@epa.gov. For specific
information regarding the risk modeling
methodology, contact James Hirtz,
Health and Environmental Impacts
Division (C539–02), Office of Air
Quality Planning and Standards, U.S.
Environmental Protection Agency,
Research Triangle Park, North Carolina
27711; telephone number: (919) 541–
0881; fax number: (919) 541–0359; and
email address: Hirtz.James@epa.gov. For
information about the applicability of
the national emissions standards for
hazardous air pollutants (NESHAP) or
the NSPS to a particular entity, contact
Scott Throwe, Office of Enforcement
and Compliance Assurance, U.S.
Environmental Protection Agency,
William Jefferson Clinton Building, Mail
Code 2227A, 1200 Pennsylvania Avenue
NW., Washington, DC 20460; telephone
number: (202)562–7013; and email
address: Throwe.Scott@epa.gov.
SUPPLEMENTARY INFORMATION:
Preamble Acronyms and Abbreviations
We use multiple acronyms and terms
in this preamble. While this list may not
be exhaustive, to ease the reading of this
preamble and for reference purposes,
the EPA defines the following terms and
acronyms here:
ACI Activated Carbon Injection
AEGL Acute exposure guideline levels
AERMOD Air dispersion model used by the
HEM–3 model
AFPC Association of Fertilizer and
Phosphate Chemists
AOAC Association of Official Analytical
Chemists
APF Ammonium phosphate fertilizer
BACT Best available control technology
BDL Below the method detection limit
BSER Best System of Emissions Reduction
CAA Clean Air Act
CalEPA California EPA
CA–REL California Reference Exposure
Level
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CBI Confidential Business Information
CDX Central Data Exchange
CEDRI Compliance and Emissions Data
Reporting Interface
CEMS Continuous emissions monitoring
system
CFR Code of Federal Regulations
CMS Continuous monitoring system
CPMS Continuous parameter monitoring
system
DAP Diammonium phosphate
EPA Environmental Protection Agency
ERPG Emergency Response Planning
Guidelines
ERT Electronic Reporting Tool
F Fluoride
FaTE Fate, Transport, and Ecological
Exposure
FR Federal Register
FTIR Fourier transform infrared
spectroscopy
gr/dscf Grams per dry standard cubic feet
GTSP Granular triple superphosphate
H Hydrogen
HAP Hazardous air pollutants
HCl Hydrogen chloride
HEM–3 Human Exposure Model, Version
1.1.0
HF Hydrogen fluoride
Hg Mercury
HI Hazard index
HQ Hazard quotient
ICR Information Collection Request
IRIS Integrated Risk Information System
km Kilometer
LAER Lowest achievable emissions rate
LOAEL Lowest-observed-adverse-effect
level
MACT Maximum achievable control
technology
MAP Monoammonium phosphate
mg/dscm Milligrams per dry standard cubic
meter
mg/kg-day Milligrams per kilogram-day
mg/m3 Milligrams per cubic meter
MIBK Methyl isobutyl ketone
MIR Maximum individual risk
MRL Minimum risk level
NAAQS National Ambient Air Quality
Standards
NAICS North American Industry
Classification System
NATA National Air Toxics Assessment
NEI National Emissions Inventory
NESHAP National Emissions Standards for
Hazardous Air Pollutants
NOAA National Oceanic and Atmospheric
Administration
NOAEL No-observed-adverse-effect level
NRC National Research Council
NTTAA National Technology Transfer and
Advancement Act
OAQPS Office of Air Quality Planning and
Standards
OECA Office of Enforcement and
Compliance Assurance
OMB Office of Management and Budget
P2O5 Phosphorus pentoxide
PB–HAP Hazardous air pollutants known to
be persistent and bio-accumulative in the
environment
PEL Probable effect levels
PM Particulate matter
POM Polycyclic organic matter
PPA Purified phosphoric acid
ppm Parts per million
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QA/QC Quality assurance/quality control
RACT Reasonably available control
technology
RATA Relative accuracy test audit
RBLC RACT/BACT/LAER Clearinghouse
REL Reference exposure level
RFA Regulatory Flexibility Act
RfC Reference concentration
RfD Reference dose
RTR Residual risk and technology review
SAB Science Advisory Board
SBA Small Business Administration
SiF4 Silicon tetrafluoride
SPA Superphosphoric acid
SSM Startup, shutdown and malfunction
TOSHI Target organ-specific hazard index
tpy Tons per year
TRIM Total Risk Integrated Modeling
System
TRIM.FaTE Total Risk Integrated
Methodology.Fate, Transport, and
Ecological Exposure model
TTN Technology Transfer Network
UF Uncertainty factor
mg/m3 Micrograms per cubic meter
UMRA Unfunded Mandates Reform Act
UPL Upper prediction limit
URE Unit risk estimate
VCS Voluntary consensus standards
WESP Wet electrostatic precipitator
WPPA Wet-process phosphoric acid
WWW World Wide Web
Organization of this Document. The
information in this preamble is
organized as follows:
I. General Information
A. Does this action apply to me?
B. Where can I get a copy of this document
and other related information?
C. What should I consider as I prepare my
comments for the EPA?
II. Background
A. What are the statutory authorities for
this action?
B. What are the source categories and how
do the current NESHAP and NSPS
regulate emissions?
C. What data collection activities were
conducted to support this action?
D. What other relevant background
information and data are available?
III. Analytical Procedures
A. How did we estimate post-MACT risks
posed by the source categories?
B. How did we consider the risk results in
making decisions for this proposal?
C. How did we perform the technology
reviews for the NESHAP and NSPS?
IV. Analytical Results and Proposed
Decisions for the Phosphoric Acid
Manufacturing Source Category
A. What actions are we taking pursuant to
CAA sections 112(d)(2) and 112(d)(3) for
the Phosphoric Acid Manufacturing
source category?
B. What are the results of the risk
assessment and analyses for the
Phosphoric Acid Manufacturing source
category?
C. What are our proposed decisions
regarding risk acceptability, ample
margin of safety and adverse
environmental effects for the Phosphoric
Acid Manufacturing source category?
D. What are the results and proposed
decisions based on our technology
review for the Phosphoric Acid
Manufacturing source category?
E. What other actions are we proposing for
the Phosphoric Acid Manufacturing
source category?
F. What are the notification, recordkeeping
and reporting requirements for the
Phosphoric Acid Manufacturing source
category?
G. What compliance dates are we
proposing for the Phosphoric Acid
Manufacturing source category?
V. Analytical Results and Proposed Decisions
for the Phosphate Fertilizer Production
Source Category
A. What are the results of the risk
assessment and analyses for the
Phosphate Fertilizer Production source
category?
B. What are our proposed decisions
regarding risk acceptability, ample
margin of safety and adverse
environmental effects for the Phosphate
Fertilizer Production source category?
C. What are the results and proposed
decisions based on our technology
review for the Phosphate Fertilizer
Production source category?
D. What other actions are we proposing for
the Phosphate Fertilizer Production
source category?
E. What are the notification, recordkeeping
and reporting requirements for the
Phosphate Fertilizer Production source
category?
F. What compliance dates are we
proposing for the Phosphate Fertilizer
Production source category?
VI. Summary of Cost, Environmental and
Economic Impacts
A. What are the affected sources?
B. What are the air quality impacts?
C. What are the cost impacts?
D. What are the economic impacts?
E. What are the benefits?
VII. Request for Comments
VIII. Submitting Data Corrections
IX. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review and Executive
Order 13563: Improving Regulation and
Regulatory Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination with Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children from Environmental Health
Risks and Safety Risks
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer and
Advancement Act
J. Executive Order 12898: Federal Actions
to Address Environmental Justice in
Minority Populations and Low-Income
Populations
I. General Information
A. Does this action apply to me?
Table 1 of this preamble lists the
industrial source categories that are the
subject of this proposal. Table 1 is not
intended to be exhaustive but rather to
provide a guide for readers regarding the
entities that this proposed action is
likely to affect. The proposed standards,
once promulgated, will be directly
applicable to the affected sources. As
defined in the ‘‘Initial List of Categories
of Sources Under Section 112(c)(1) of
the Clean Air Act Amendments of 1990’’
(see 57 FR 31576, July 16, 1992), the
‘‘Phosphoric Acid Manufacturing’’
source category is any facility engaged
in the production of phosphoric acid.
The category includes, but is not limited
to, production of wet-process
phosphoric acid (WPPA) and
superphosphoric acid (SPA). The
‘‘Phosphate Fertilizer Production’’
source category includes any facility
engaged in the production of phosphatebased fertilizers including, but not
limited to, plants with bulk-blend
processes, fluid-mix processes or
ammonia granulation processes.
Examples of phosphate fertilizers are:
Monoammonium phosphates (MAP)
and diammonium phosphates (DAP) (or
ammonium phosphate fertilizer (APF)),
and triple superphosphates (TSP).1
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TABLE 1—INDUSTRIAL SOURCE CATEGORIES AFFECTED BY THIS PROPOSED ACTION
NAICS Code a
Source category
Industrial .........................................................................
a North
Examples of regulated entities
325312
Phosphoric Acid; and Phosphate Fertilizers.
American Industry Classification System.
1 U.S. EPA. Documentation for Developing the
Initial Source Category List—Final Report, USEPA/
OAQPS, EPA–450/3–91–030, July, 1992.
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B. Where can I get a copy of this
document and other related
information?
II. Background
In addition to being available in the
docket, an electronic copy of this action
is available on the Internet through the
EPA’s Technology Transfer Network
(TTN) Web site, a forum for information
and technology exchange in various
areas of air pollution control. Following
signature by the EPA Administrator, the
EPA will post a copy of this proposed
action at: https://www.epa.gov/ttn/atw/
phosph/phosphpg.html. Following
publication in the Federal Register, the
EPA will post the Federal Register
version of the proposal and key
technical documents at the same Web
site. Information on the overall residual
risk and technology review program is
available at the following Web site:
https://www.epa.gov/ttn/atw/rrisk/rtrpg.
html.
1. NESHAP Authority
Section 112 of the CAA establishes a
two-stage regulatory process to address
emissions of hazardous air pollutants
(HAPs) from stationary sources. In the
first stage, after the EPA has identified
categories of sources emitting one or
more of the HAP listed in CAA section
112(b), CAA section 112(d) requires us
to promulgate technology-based
NESHAP for those sources. ‘‘Major
sources’’ are those that emit or have the
potential to emit 10 tons per year (tpy)
or more of a single HAP or 25 tpy or
more of any combination of HAPs. For
major sources, the technology-based
NESHAP must reflect the maximum
degree of emission reductions of HAPs
achievable (after considering cost,
energy requirements and non-air quality
health and environmental impacts) and
are commonly referred to as maximum
achievable control technology (MACT)
standards.
MACT standards must reflect the
maximum degree of emissions reduction
achievable through the application of
measures, processes, methods, systems
or techniques, including, but not limited
to, measures that (1) reduce the volume
of or eliminate pollutants through
process changes, substitution of
materials or other modifications; (2)
enclose systems or processes to
eliminate emissions; (3) capture or treat
pollutants when released from a
process, stack, storage or fugitive
emissions point; (4) are design,
equipment, work practice or operational
standards (including requirements for
operator training or certification); or (5)
are a combination of the above. CAA
section 112(d)(2)(A)–(E). The MACT
standards may take the form of design,
equipment, work practice or operational
standards where the EPA first
determines either that (1) a pollutant
cannot be emitted through a conveyance
designed and constructed to emit or
capture the pollutant, or that any
requirement for, or use of, such a
conveyance would be inconsistent with
law; or (2) the application of
measurement methodology to a
particular class of sources is not
practicable due to technological and
economic limitations. CAA section
112(h)(1)–(2).
The MACT ‘‘floor’’ is the minimum
control level allowed for MACT
standards promulgated under CAA
section 112(d)(3) and may not be based
on cost considerations. For new sources,
the MACT floor cannot be less stringent
A. What are the statutory authorities for
this action?
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C. What should I consider as I prepare
my comments for the EPA?
Submitting CBI. Do not submit
information containing CBI to the EPA
through https://www.regulations.gov or
email. Clearly mark the part or all of the
information that you claim to be CBI.
For CBI information on a disk or CD–
ROM that you mail to the EPA, mark the
outside of the disk or CD–ROM as CBI
and then identify electronically within
the disk or CD–ROM the specific
information that is claimed as CBI. In
addition to one complete version of the
comments that includes information
claimed as CBI, you must submit a copy
of the comments that does not contain
the information claimed as CBI for
inclusion in the public docket. If you
submit a CD–ROM or disk that does not
contain CBI, mark the outside of the
disk or CD–ROM clearly that it does not
contain CBI. Information not marked as
CBI will be included in the public
docket and the EPA’s electronic public
docket without prior notice. Information
marked as CBI will not be disclosed
except in accordance with procedures
set forth in 40 Code of Federal
Regulations (CFR) part 2. Send or
deliver information identified as CBI
only to the following address: Roberto
Morales, OAQPS Document Control
Officer (C404–02), OAQPS, U.S.
Environmental Protection Agency,
Research Triangle Park, North Carolina
27711, Attention Docket ID Number
EPA–HQ–OAR–2012–0522.
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than the emissions control that is
achieved in practice by the bestcontrolled similar source. The MACT
floor for existing sources can be less
stringent than floors for new sources but
not less stringent than the average
emissions limitation achieved by the
best-performing 12 percent of existing
sources in the category or subcategory
(or the best-performing five sources for
categories or subcategories with fewer
than 30 sources). In developing MACT
standards, the EPA must also consider
control options that are more stringent
than the floor. We may establish
standards more stringent than the floor
based on considerations of the cost of
achieving the emission reductions, any
non-air quality health and
environmental impacts and energy
requirements.
The EPA is then required to review
these technology-based standards and
revise them ‘‘as necessary (taking into
account developments in practices,
processes, and control technologies)’’ no
less frequently than every eight years.
CAA section 112(d)(6). In conducting
this review, the EPA is not required to
recalculate the MACT floor. NRDC v.
EPA, 529 F.3d 1077, 1084 (D. C. Cir.
2008). Association of Battery Recyclers,
Inc. v. EPA, 716 F.3d 667 (D.C. Cir.
2013).
The second stage in standard-setting
focuses on reducing any remaining (i.e.,
‘‘residual’’) risk according to CAA
section 112(f). CAA section 112(f)(1)
required that the EPA prepare a report
to Congress discussing (among other
things) methods of calculating the risks
posed (or potentially posed) by sources
after implementation of the MACT
standards, the public health significance
of those risks and the EPA’s
recommendations as to legislation
regarding such remaining risk. The EPA
prepared and submitted the Residual
Risk Report to Congress, EPA–453/R–
99–001 (Risk Report) in March 1999.
CAA section 112(f)(2) then provides that
if Congress does not act on any
recommendation in the Risk Report, the
EPA must analyze and address residual
risk for each category or subcategory of
sources 8 years after promulgation of
such standards pursuant to CAA section
112(d).
CAA section 112(f)(2) of the CAA
requires the EPA to determine for source
categories subject to MACT standards
whether the emission standards provide
an ample margin of safety to protect
public health. CAA section 112(f)(2)(B)
of the CAA expressly preserves the
EPA’s use of the two-step process for
developing standards to address any
residual risk and the agency’s
interpretation of ‘‘ample margin of
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safety’’ developed in the National
Emissions Standards for Hazardous Air
Pollutants: Benzene Emissions from
Maleic Anhydride Plants, Ethylbenzene/
Styrene Plants, Benzene Storage Vessels,
Benzene Equipment Leaks, and Coke
By-Product Recovery Plants (Benzene
NESHAP) (54 FR 38044, September 14,
1989). The EPA notified Congress in the
Risk Report that the agency intended to
use the Benzene NESHAP approach in
making CAA section 112(f) residual risk
determinations (EPA–453/R–99–001, p.
ES–11). The EPA subsequently adopted
this approach in its residual risk
determinations and in a challenge to the
risk review for the Synthetic Organic
Chemical Manufacturing source
category, the United States Court of
Appeals for the District of Columbia
Circuit upheld as reasonable the EPA’s
interpretation that CAA section 112(f)(2)
incorporates the approach established in
the Benzene NESHAP. See NRDC v.
EPA, 529 F.3d 1077, 1083 (D.C. Cir.
2008)(‘‘[S]ubsection 112(f)(2)(B)
expressly incorporates the EPA’s
interpretation of the Clean Air Act from
the Benzene standard, complete with a
citation to the Federal Register.’’); see
also A Legislative History of the Clean
Air Act Amendments of 1990, vol. 1, p.
877 (Senate debate on Conference
Report).
The first step in the process of
evaluating residual risk is the
determination of acceptable risk. If risks
are unacceptable, the EPA cannot
consider cost in identifying the
emissions standards necessary to bring
risks to an acceptable level. The second
step is the determination of whether
standards must be further revised in
order to provide an ample margin of
safety to protect public health. The
ample margin of safety is the level at
which the standards must be set, unless
an even more stringent standard is
necessary to prevent, taking into
consideration costs, energy, safety and
other relevant factors, an adverse
environmental effect.
mstockstill on DSK4VPTVN1PROD with PROPOSALS
a. Step 1-Determination of Acceptability
The agency in the Benzene NESHAP
concluded that ‘‘the acceptability of risk
under section 112 is best judged on the
basis of a broad set of health risk
measures and information’’ and that the
‘‘judgment on acceptability cannot be
reduced to any single factor.’’ Benzene
NESHAP at 38046. The determination of
what represents an ‘‘acceptable’’ risk is
based on a judgment of ‘‘what risks are
acceptable in the world in which we
live’’ (Risk Report at 178, quoting NRDC
v. EPA, 824 F. 2d 1146, 1165 (D.C. Cir.
1987) (en banc) (‘‘Vinyl Chloride’’),
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recognizing that our world is not riskfree.
In the Benzene NESHAP, we stated
that ‘‘EPA will generally presume that if
the risk to [the maximum exposed]
individual is no higher than
approximately one in 10 thousand, that
risk level is considered acceptable.’’ 54
FR at 38045, September 14, 1989. We
discussed the maximum individual
lifetime cancer risk (or maximum
individual risk (MIR)) as being ‘‘the
estimated risk that a person living near
a plant would have if he or she were
exposed to the maximum pollutant
concentrations for 70 years.’’ Id. We
explained that this measure of risk ‘‘is
an estimate of the upper bound of risk
based on conservative assumptions,
such as continuous exposure for 24
hours per day for 70 years.’’ Id. We
acknowledged that maximum
individual lifetime cancer risk ‘‘does not
necessarily reflect the true risk, but
displays a conservative risk level which
is an upper-bound that is unlikely to be
exceeded.’’ Id.
Understanding that there are both
benefits and limitations to using the
MIR as a metric for determining
acceptability, we acknowledged in the
Benzene NESHAP that ‘‘consideration of
maximum individual risk * * * must
take into account the strengths and
weaknesses of this measure of risk.’’ Id.
Consequently, the presumptive risk
level of 100-in-1 million (1-in-10
thousand) provides a benchmark for
judging the acceptability of maximum
individual lifetime cancer risk, but does
not constitute a rigid line for making
that determination. Further, in the
Benzene NESHAP, we noted that:
‘‘[p]articular attention will also be accorded
to the weight of evidence presented in the
risk assessment of potential carcinogenicity
or other health effects of a pollutant. While
the same numerical risk may be estimated for
an exposure to a pollutant judged to be a
known human carcinogen, and to a pollutant
considered a possible human carcinogen
based on limited animal test data, the same
weight cannot be accorded to both estimates.
In considering the potential public health
effects of the two pollutants, the Agency’s
judgment on acceptability, including the
MIR, will be influenced by the greater weight
of evidence for the known human
carcinogen.’’
Id. at 38046. The agency also
explained in the Benzene NESHAP that:
‘‘[i]n establishing a presumption for MIR,
rather than a rigid line for acceptability, the
Agency intends to weigh it with a series of
other health measures and factors. These
include the overall incidence of cancer or
other serious health effects within the
exposed population, the numbers of persons
exposed within each individual lifetime risk
range and associated incidence within,
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typically, a 50 km exposure radius around
facilities, the science policy assumptions and
estimation uncertainties associated with the
risk measures, weight of the scientific
evidence for human health effects, other
quantified or unquantified health effects,
effects due to co-location of facilities, and coemission of pollutants.’’
Id. at 38045. In some cases, these health
measures and factors taken together may
provide a more realistic description of
the magnitude of risk in the exposed
population than that provided by
maximum individual lifetime cancer
risk alone.
As noted earlier, in NRDC v. EPA, the
court held that CAA section 112(f)(2)
‘‘incorporates the EPA’s interpretation
of the Clean Air Act from the Benzene
Standard.’’ The court further held that
Congress’ incorporation of the Benzene
standard applies equally to carcinogens
and non-carcinogens. 529 F.3d at 1081–
82. Accordingly, we also consider noncancer risk metrics in our determination
of risk acceptability and ample margin
of safety.
b. Step 2-Determination of Ample
Margin of Safety
CAA section 112(f)(2) requires the
EPA to determine, for source categories
subject to MACT standards, whether
those standards provide an ample
margin of safety to protect public health.
As explained in the Benzene NESHAP,
‘‘the second step of the inquiry,
determining an ‘ample margin of safety,’
again includes consideration of all of
the health factors, and whether to
reduce the risks even further. . . .
Beyond that information, additional
factors relating to the appropriate level
of control will also be considered,
including costs and economic impacts
of controls, technological feasibility,
uncertainties and any other relevant
factors. Considering all of these factors,
the agency will establish the standard at
a level that provides an ample margin of
safety to protect the public health, as
required by section 112.’’ 54 FR at
38046, September 14, 1989.
According to CAA section
112(f)(2)(A), if the MACT standards for
HAP ‘‘classified as a known, probable,
or possible human carcinogen do not
reduce lifetime excess cancer risks to
the individual most exposed to
emissions from a source in the category
or subcategory to less than one in one
million,’’ the EPA must promulgate
residual risk standards for the source
category (or subcategory), as necessary
to provide an ample margin of safety to
protect public health. In doing so, the
EPA may adopt standards equal to
existing MACT standards if the EPA
determines that the existing standards
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(i.e., the MACT standards) are
sufficiently protective. NRDC v. EPA,
529 F.3d 1077, 1083 (D.C. Cir. 2008) (‘‘If
EPA determines that the existing
technology-based standards provide an
‘ample margin of safety,’ then the
Agency is free to readopt those
standards during the residual risk
rulemaking.’’) The EPA must also adopt
more stringent standards, if necessary,
to prevent an adverse environmental
effect,2 but must consider cost, energy,
safety and other relevant factors in
doing so.
The CAA does not specifically define
the terms ‘‘individual most exposed,’’
‘‘acceptable level’’ and ‘‘ample margin
of safety.’’ In the Benzene NESHAP, 54
FR at 38044–38045, September 14, 1989,
we stated as an overall objective:
mstockstill on DSK4VPTVN1PROD with PROPOSALS
In protecting public health with an ample
margin of safety under section 112, EPA
strives to provide maximum feasible
protection against risks to health from
hazardous air pollutants by (1) protecting the
greatest number of persons possible to an
individual lifetime risk level no higher than
approximately 1-in-1 million and (2) limiting
to no higher than approximately 1-in-10
thousand [i.e., 100-in-1 million] the
estimated risk that a person living near a
plant would have if he or she were exposed
to the maximum pollutant concentrations for
70 years.
The agency further stated that ‘‘[t]he
EPA also considers incidence (the
number of persons estimated to suffer
cancer or other serious health effects as
a result of exposure to a pollutant) to be
an important measure of the health risk
to the exposed population. Incidence
measures the extent of health risks to
the exposed population as a whole, by
providing an estimate of the occurrence
of cancer or other serious health effects
in the exposed population.’’ Id. at
38045, September 14, 1989.
In the ample margin of safety decision
process, the agency again considers all
of the health risks and other health
information considered in the first step,
including the incremental risk reduction
associated with standards more
stringent than the MACT standard or a
more stringent standard that EPA has
determined is necessary to ensure risk is
acceptable. In the ample margin of
safety analysis, the agency considers
additional factors, including costs and
economic impacts of controls,
technological feasibility, uncertainties
and any other relevant factors.
Considering all of these factors, the
2 ‘‘Adverse environmental effect’’ is defined as
any significant and widespread adverse effect,
which may be reasonably anticipated to wildlife,
aquatic life or natural resources, including adverse
impacts on populations of endangered or threatened
species or significant degradation of environmental
qualities over broad areas. CAA section 112(a)(7).
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66517
agency will establish the standard at a
level that provides an ample margin of
safety to protect the public health, as
required by CAA section 112(f). 54 FR
38046, September 14, 1989.
B. What are the source categories and
how do the current NESHAP and NSPS
regulate emissions?
2. NSPS Authority
In 2014, 12 facilities in the United
States manufacture phosphoric acid.
The basic step for producing phosphoric
acid is acidulation of phosphate rock.
Typically, sulfuric acid, phosphate rock
and water are combined together and
allowed to react to produce phosphoric
acid and gypsum. When phosphate rock
is acidulated to manufacture WPPA,
fluorine contained in the rock is
released. Fluoride (F) compounds,
predominately HF, are produced as
particulates and gases that are emitted
to the atmosphere unless removed from
the exhaust stream. Some of these same
F compounds also remain in the
product acid and are released as air
pollutants during subsequent processing
of the acid. Gypsum is pumped as a
slurry to ponds atop stacks of waste
gypsum where the liquids separate from
the slurry and are decanted for return to
the process. The gypsum, which is
discarded on the stack, is a solid waste
stream produced in this process. Five
facilities concentrate WPPA to make
SPA, typically using the vacuum
evaporation process. While one
manufacturer is permitted to use a
submerged combustion process for the
production of SPA, that process was
indefinitely shutdown on June 1, 2006.
The majority of WPPA is used to
produce phosphate fertilizers.
Additional processes may also be
used to further refine phosphoric acid.
At least two facilities have a
defluorination process to remove F from
the phosphoric acid product, and one
company uses a solvent extraction
process to remove metals and organics
and to further refine WPPA into purified
phosphoric acid (PPA) for use in food
manufacturing or specialized chemical
processes. In addition, four facilities
have processes to remove organics from
the acid (i.e., the green acid process).
Sources of HF emissions from
phosphoric acid plants include gypsum
dewatering stacks, cooling ponds,
cooling towers, calciners, reactors,
filters, evaporators and other process
equipment.
New source performance standards
implement CAA section 111, which
requires that each NSPS reflect the
degree of emission limitation achievable
through the application of the best
system of emission reduction (BSER)
which (taking into consideration the
cost of achieving such emission
reductions, any nonair quality health
and environmental impact and energy
requirements) the Administrator
determines has been adequately
demonstrated.
Existing affected facilities that are
modified or reconstructed are also be
subject to NSPS. Under CAA section
111(a)(4), ‘‘modification’’ means any
physical change in, or change in the
method of operation of, a stationary
source which increases the amount of
any air pollutant emitted by such source
or which results in the emission of any
air pollutant not previously emitted.
Changes to an existing facility that do
not result in an increase in emissions
are not considered modifications.
Rebuilt emission units would become
subject to the NSPS under the
reconstruction provisions in 40 CFR
60.15, regardless of changes in emission
rate. Reconstruction means the
replacement of components of an
existing facility such that: (1) The fixed
capital cost of the new components
exceeds 50 percent of the fixed capital
cost that would be required to construct
a comparable entirely new facility; and
(2) it is technologically and
economically feasible to meet the
applicable standards (40 CFR 60.15).
Section 111(b)(1)(B) of the CAA
requires the EPA to periodically review
and, if appropriate, revise the standards
of performance as necessary to reflect
improvements in methods for reducing
emissions. The EPA need not review an
NSPS if the agency determines that such
review is not appropriate in light of
readily available information on the
efficacy of the standard. When
conducting the review under CAA
section 111(b)(1)(B), the EPA considers
both (1) whether developments in
technology or other factors support the
conclusion that a different system of
emissions reduction has become the
‘‘best system of emissions reduction’’
and (2) whether emissions limitations
and percent reductions beyond those
required by the current standards are
achieved in practice.
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1. Description of Phosphoric Acid
Manufacturing Source Category
2. Federal Emission Standards
Applicable to the Phosphoric Acid
Manufacturing Source Category
The following federal emission
standards are associated with the
Phosphoric Acid Manufacturing source
category and are subject of this
proposed rulemaking:
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• National Emission Standards for
Hazardous Air Pollutants from
Phosphoric Acid Manufacturing Plants
(40 CFR part 63, subpart AA);
• Standards of Performance for the
Phosphate Fertilizer Industry: WetProcess Phosphoric Acid Plants (40 CFR
part 60, subpart T); and
• Standards of Performance for the
Phosphate Fertilizer Industry:
Superphosphoric Acid Plants (40 CFR
part 60, subpart U).
mstockstill on DSK4VPTVN1PROD with PROPOSALS
a. Phosphoric Acid Manufacturing
NESHAP Emission Regulations
The EPA promulgated 40 CFR part 63,
subpart AA for the Phosphoric Acid
Manufacturing source category on June
10, 1999 (64 FR 31358). The NESHAP
established standards for major sources
to control HAP emissions from
phosphoric acid facilities. Total F
emission limits, as a surrogate for the
HAP HF, were set for WPPA process
lines and SPA process lines. For new
sources, WPPA process lines are limited
to 0.0135 pounds (lb) total F per ton (lb
total F/ton) of equivalent phosphorus
pentoxide (P2O5), and SPA process lines
are limited to 0.00870 lb total F/ton of
equivalent P2O5. For existing sources,
WPPA process lines are limited to 0.020
lb total F/ton of equivalent P2O5, SPA
process lines using a vacuum
evaporation process are limited to 0.010
lb total F/ton of equivalent P2O5, and
SPA process lines using a submerged
combustion process are limited to 0.020
lb total F/ton of equivalent P2O5.
The NESHAP established emission
limits for PM from phosphate rock
dryers and phosphate rock calciners as
a surrogate for metal HAP. For new
sources, phosphate rock dryers are
limited to 0.060 pounds PM per ton (lb
PM/ton) of phosphate rock feed, and
phosphate rock calciners are limited to
0.040 grains of PM per dry standard
cubic feet (gr/dscf). For existing sources,
phosphate rock dryers are limited to
0.2150 lb PM/ton of phosphate rock
feed, and phosphate rock calciners are
limited to 0.080 gr/dscf.
Also, the NESHAP established an
emission limit for methyl isobutyl
ketone (MIBK) for PPA process lines
and work practices for cooling towers.
For new and existing sources, each
product acid stream from PPA process
lines is limited to 20 parts per million
(ppm) of MIBK, and each raffinate
stream from PPA process lines is limited
to 30 ppm of MIBK (compliance is based
on a 30-day average of daily
concentration measurements).
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b. Phosphoric Acid Manufacturing
NSPS Emission Regulations
The EPA promulgated 40 CFR part 60,
subpart T for Wet-Process Phosphoric
Acid Plants on August 6, 1975 (40 FR
33154). The NSPS established standards
to control total F emissions from WPPA
plants, including reactors, filters,
evaporators and hot wells. For new,
modified, and reconstructed sources
WPPA plants are limited to 0.020 lb
total F/ton of equivalent P2O5.
The EPA promulgated 40 CFR part 60,
subpart U for Superphosphoric Acid
Plants on August 6, 1975 (40 FR 33155).
The NSPS established standards to
control total F emissions from SPA
plants, including evaporators, hot wells,
acid sumps and cooling tanks. For new,
modified and reconstructed sources,
SPA plants are limited to 0.010 lb total
F/ton of equivalent P2O5.
3. Description of Phosphate Fertilizer
Production Source Category
In 2014, there are 11 operating
facilities that produce phosphate
fertilizers, and most facilities can
produce either MAP or DAP in the same
process train. However, approximately
80 percent of all ammonium phosphates
are produced as MAP. MAP and DAP
plants are generally collocated with
WPPA plants since it is manufactured
from phosphoric acid and ammonia.
The MAP and DAP manufacturing
process consists of three basic steps:
Reaction, granulation and finishing
operations such as drying, cooling and
screening. In addition, some of the
fluorine is liberated as HF and silicon
tetrafluoride (SiF4), with the majority
being emitted as HF. Sources of F
emissions from MAP and DAP plants
include the reactor, granulator, dryer,
cooler, screens and mills.
TSP is made as run-of-the-pile-TSP
(ROP–TSP) and granular TSP (GTSP) by
reacting WPPA with ground phosphate
rock. The phosphoric acid used in the
GTSP process is appreciably lower in
concentration (40- percent P2O5) than
that used to manufacture ROP–TSP
product (50- to 55- percent P2O5). The
GTSP process yields larger, more
uniform particles with improved storage
and handling properties than the ROP–
TSP process. Currently, no facilities
produce ROP–TSP or GTSP,3 although
one facility retains an operating permit
to store GTSP.
3 According to 2014 production and trade
statistics issued by International Fertilizer Industry
Association (IFA).
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4. Federal Emission Standards
Applicable to the Phosphate Fertilizer
Production Source Category
The following federal emission
standards are associated with the
Phosphate Fertilizer Production source
category and are subject of this
proposed rulemaking:
• National Emission Standards for
Hazardous Air Pollutants from
Phosphate Fertilizers Production Plants
(40 CFR part 63, subpart BB);
• Standards of Performance for the
Phosphate Fertilizer Industry:
Diammonium Phosphate Plants (40 CFR
part 60, subpart V);
• Standards of Performance for the
Phosphate Fertilizer Industry: Triple
Superphosphate Plants (40 CFR part 60,
subpart W); and
• Standards of Performance for the
Phosphate Fertilizer Industry: Granular
Triple Superphosphate Storage
Facilities (40 CFR part 60, subpart X).
a. Phosphate Fertilizer Production
NESHAP Emission Regulations
The EPA promulgated 40 CFR part 63,
subpart BB for the Phosphate Fertilizer
Production source category on June 10,
1999 (64 FR 31358). The NESHAP
established standards for major sources
to control HAP emissions from
phosphate fertilizer facilities. As a
surrogate for HF, the NESHAP set total
F emission limits for DAP and/or MAP
process lines and GTSP process lines
and storage buildings. The NESHAP
also established work practices for
GTSP production. For new sources,
DAP and MAP process lines are limited
to 0.058 lb total F/ton of equivalent P2O5
feed. For existing sources, DAP and
MAP process lines are limited to 0.06 lb
total F/ton of equivalent P2O5 feed. For
new sources, GTSP process lines are
limited to 0.1230 lb total F/ton of
equivalent P2O5 feed. For existing
sources, GTSP process lines are limited
to 0.150 lb total F/ton of equivalent P2O5
feed. For new and existing sources,
GTSP storage buildings are limited to
5.0×10¥4 pounds of total F per hour per
ton of equivalent P2O5 stored.
b. Phosphate Fertilizer Production NSPS
Emission Regulations
The EPA promulgated 40 CFR part 60,
subpart V for Diammonium Phosphate
Plants on July 25, 1977 (42 FR 37938).
The NSPS established standards to
control total F emissions from granular
DAP plants, including reactors,
granulators, dryers, coolers, screens and
mills. For new, modified and
reconstructed sources, granular DAP
plants are limited to 0.06 lb total F/ton
of equivalent P2O5 feed.
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The EPA promulgated 40 CFR part 60,
subpart W for Triple Superphosphate
Plants on July 25, 1977 (42 FR 37938).
The NSPS established standards to
control total F emissions from the
production of ROP–TSP and GTSP, and
the storage of ROP–TSP. For new,
modified and reconstructed sources,
production of ROP–TSP and GTSP and
the storage of ROP–TSP is limited to
0.20 lb total F/ton of equivalent P2O5
feed.
The EPA promulgated 40 CFR part 60,
subpart X for Granular Triple
Superphosphate Storage Facilities on
July 25, 1977 (42 FR 37938). The NSPS
established standards to control total F
emissions from the storage of GTSP,
including storage or curing buildings
(noted as ‘‘piles’’ in subpart X),
conveyors, elevators, screens and mills.
For new, modified and reconstructed
sources, the storage of GTSP is limited
to 5.0×10¥4 pounds of total F per hour
per ton of equivalent P2O5 stored.
C. What data collection activities were
conducted to support this action?
In April 2010, the EPA requested data,
pursuant to CAA section 114, from the
seven companies that own and operate
the 12 Phosphoric Acid facilities and 11
Phosphate Fertilizer facilities. The EPA
requested available information
regarding process equipment, control
devices, point and fugitive emissions,
and other aspects of facility operations.
The seven companies completed the
surveys for their facilities and submitted
the responses to the EPA in the fall of
2010. Additionally, the EPA requested
that the facilities conduct emissions
tests in 2010 for certain HAP from
specific processes. Pollutants tested
included HF, total F, PM and HAP
metals. The facilities also conducted
analyses of the phosphate rock used in
the manufacture of phosphoric acid.
The facilities submitted the results of
these tests to the EPA in the fall of 2010.
The test results are available in the
docket for this action.
On January 24, 2014, the EPA issued
another CAA section 114 survey and
testing request to certain facilities in
order to gather additional mercury (Hg)
and HF emissions data from calciner
operations, and additional total F and
HF emissions data from certain WPPA,
SPA and APF lines. The selection of
WPPA, SPA and APF lines to be tested
was based on a review of the data
received from the April 13, 2010 CAA
section 114 survey request. In addition
to the testing, the EPA requested process
production rate data concurrent with
the duration of the emissions testing
(e.g., phosphoric acid production in
tons per hour of P2O5).
For more information regarding the
April 2010 CAA section 114 and
January 2014 CAA section 114 requests,
66519
refer to the memorandum, ‘‘Information
Collection and Additional Data
Received for the Phosphoric Acid and
Phosphate Fertilizer Production Source
Categories,’’ which is available in the
docket for this action.
D. What other relevant background
information and data are available?
To support this proposed rulemaking,
the EPA used information from the
EPA’s National Emissions Inventory
(NEI), and the RACT/BACT/LAER
Clearinghouse (RBLC) when performing
the technology review and other
analyses. If emissions for a specific
emission point were available in the
NEI, but test data were not available, we
used the NEI data to estimate emissions.
This approach was primarily applicable
to combustion emissions. The EPA
utilized the RBLC as a reference for
additional control technologies when
performing the technology review. See
sections III.C, and IV.D, and V.C of this
preamble for further details on the use
of these sources of information.
Table 2 of this preamble summarizes
the emissions data collected for point
sources and fugitive sources at
phosphoric acid manufacturing and
phosphate fertilizer production facilities
of HF, Total PM, Hg and other HAP
Metals. This includes emissions data
from stack tests, fugitive emission
reports, and the NEI.
TABLE 2—SUMMARY OF EMISSIONS DATA COLLECTED FOR POINT SOURCES AND FUGITIVE SOURCES AT PHOSPHORIC
ACID MANUFACTURING AND PHOSPHATE FERTILIZER PRODUCTION FACILITIES
HF
(tpy)
Source category and emission point type
Phosphoric Acid Manufacturing:
Point Sources ...........................................................................................
Fugitive Sources .......................................................................................
Total ..........................................................................................................
Phosphate Fertilizer Production:
Point Sources ...........................................................................................
Fugitive Sources .......................................................................................
Total ..........................................................................................................
a HAP
Hg
(tpy)
HAP Metals
(tpy) a
38
2,155
2,193
162
0
162
0.019
0
0.019
1.07
0
1.07
85.0
0.0051
85.0
907
0
907
0.13
0
0.13
0.40
0
0.40
metals includes: antimony, arsenic, beryllium, cadmium, chromium (VI), chromium III, cobalt, lead, manganese, nickel, and selenium.
III. Analytical Procedures
In this section, we describe the
analyses performed to support the
proposed decisions for the RTR and
other issues addressed in this proposal.
mstockstill on DSK4VPTVN1PROD with PROPOSALS
Total PM
(tpy)
A. How did we estimate post-MACT
risks posed by the source categories?
The EPA conducted a risk assessment
that provides estimates of the MIR
posed by the HAP emissions from each
source in the source category, the
hazard index (HI) for chronic exposures
to HAP with the potential to cause noncancer health effects, and the hazard
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quotient (HQ) for acute exposures to
HAP with the potential to cause noncancer health effects. The assessment
also provides estimates of the
distribution of cancer risks within the
exposed populations, cancer incidence
and an evaluation of the potential for
adverse environmental effects. The risk
assessment consisted of seven primary
steps, as discussed below. The docket
for this rulemaking contains the
following document, which provides
more information on the risk assessment
inputs and models: Draft Residual Risk
Assessment for Phosphate Fertilizer
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Production and Phosphoric Acid
Manufacturing. The methods used to
assess risks (as described in the seven
primary steps below) are consistent with
those peer-reviewed by a panel of the
EPA’s Science Advisory Board (SAB) in
2009 and described in their peer review
report issued in 2010; 4 they are also
consistent with the key
4 U.S. EPA SAB. Risk and Technology Review
(RTR) Risk Assessment Methodologies: For Review
by the EPA’s Science Advisory Board with Case
Studies—MACT I Petroleum Refining Sources and
Portland Cement Manufacturing, May 2010.
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recommendations contained in that
report.
1. How did we estimate actual
emissions and identify the emissions
release characteristics?
a. Estimation of Actual Emissions
Data from our April 2010 CAA section
114 request were used for this
assessment. The EPA performed a
review and thorough quality assurance/
quality control (QA/QC) of the data to
identify any limitations and issues. The
EPA also contacted facility and industry
representatives to clarify details and
resolve issues with their data
submissions.
The EPA updated the 2005 NEI data
for the Phosphate Fertilizer Production
and Phosphoric Acid Manufacturing
source categories with the emissions
data and corrections to facility and
emission point locations that we
received from industry through the CAA
section 114 request. The data
incorporation procedures are discussed
in the memorandum, ‘‘Emissions Data
Used in Residual Risk Modeling:
Phosphoric Acid and Phosphate
Fertilizer Production Source
Categories,’’ which is available in the
docket for this action. In a few limited
instances, test data were not available
for an emission point available in the
NEI, in which case the existing
emissions data in the 2005 NEI were
used. The following sections of this
preamble describe each of the source
categories, including a discussion of the
applicable information sources used to
estimate emissions.
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b. Phosphoric Acid Manufacturing
Phosphate rock is the starting material
for the production of all phosphate
products. Once the rock reaches the
phosphoric acid production facility,
phosphoric acid is typically produced
using the wet method, in which
beneficiated ground phosphate rock
(i.e., phosphate rock that has been
processed to remove impurities) is
reacted with sulfuric acid and weak
phosphoric acid to produce phosphoric
acid and phosphogypsum, a waste
product. The phosphogypsum is
disposed of on site in waste piles known
as gypsum dewatering stacks (which are
also referred to as ‘‘gypsum stacks’’ or
‘‘gypstacks’’). Phosphoric acid facility
emissions are both point sources and
fugitive sources. Point source emissions
originate from equipment (e.g., reactors,
filters, evaporators and calciners)
associated with phosphoric acid
manufacturing processes including
WPPA process lines, SPA process lines
and PPA process lines. Fugitive
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emissions are released from cooling
ponds, cooling towers and gypsum
dewatering stacks.
In 2014, there are 12 phosphoric acid
manufacturing facilities operating in the
United States. Based on the emissions
dataset (see the memorandum,
‘‘Emissions Data Used in Residual Risk
Modeling: Phosphoric Acid and
Phosphate Fertilizer Production Source
Categories,’’ which is available in the
docket for this action), all 12 of these
facilities are, or show the potential to
be, major sources of HAP even though
two of these facilities identified
themselves as area sources of HAP in
their response to our April 2010 CAA
section 114 request. Ten of these 12
facilities are collocated with phosphate
fertilizer production facilities.
Based on the emissions data provided
with the CAA section 114 request or
available in the NEI, the total HAP
emissions for the Phosphoric Acid
Manufacturing source category are
approximately 2,230 tpy. HF is the HAP
emitted in the largest quantity across
these 12 facilities, accounting for
approximately 98 percent of the total
HAP emissions by mass. Persistent and
bioaccumulative HAP (PB–HAP)
emissions reported from these facilities
include Hg, Pb, dioxin, polycyclic
organic matter (POM) and cadmium
compounds.
c. Phosphate Fertilizer Production
Phosphate fertilizer operations are
generally collocated with phosphoric
acid manufacturing facilities, which
provide the feedstock (phosphoric acid)
for phosphate fertilizer production
facilities. Phosphate fertilizer is
produced by reacting phosphoric acid
and ammonia, followed by granulation,
drying, cooling and screening.
Emissions from each of these steps are
included in the estimated point source
emissions for each facility. Phosphate
fertilizer facilities also send water to
cooling ponds and, thus, contribute to
the fugitive emissions from these
sources. However, the contribution from
phosphate fertilizer production sources
to the fugitive emissions from the
cooling ponds is minimal. Therefore, we
have assigned fugitive emissions from
cooling ponds to the Phosphoric Acid
Manufacturing source category.
In 2014, there are 11 phosphate
fertilizer production facilities operating
in the United States. Based on the
emissions dataset (see the
memorandum, ‘‘Emissions Data Used in
Residual Risk Modeling: Phosphoric
Acid and Phosphate Fertilizer
Production Source Categories,’’ which is
available in the docket for this action),
all 11 of these facilities are, or show the
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potential to be, major sources of HAP
even though one of these facilities
identified itself as an area source of
HAP in their response to our April 2010
CAA section 114 request. Ten of these
11 facilities are collocated with
phosphoric acid manufacturing
facilities.
Based on the emissions data provided
with the CAA section 114 request or
available in the NEI, the total HAP
emissions for the Phosphate Fertilizer
Production source category are
approximately 86 tpy. The HAP emitted
in the largest quantity across these 11
facilities is HF. HF accounts for 99
percent of the total emissions by mass.
PB–HAP emissions reported from these
facilities include Hg, Pb, and cadmium
compounds.
2. How did we estimate MACTallowable emissions?
The available emissions data in the
RTR emissions dataset include estimates
of the mass of HAP emitted during the
specified annual time period. In some
cases, these ‘‘actual’’ emission levels are
lower than the emission levels required
to comply with the MACT standards.
The emissions level allowed to be
emitted by the MACT standards is
referred to as the ‘‘MACT-allowable’’
emissions level. We discussed the use of
both MACT-allowable and actual
emissions in the final Coke Oven
Batteries residual risk rule (70 FR
19998–19999, April 15, 2005) and in the
proposed and final Hazardous Organic
NESHAP residual risk rules (71 FR
34428, June 14, 2006, and 71 FR 76609,
December 21, 2006, respectively). In
those previous actions, we noted that
assessing the risks at the MACTallowable level is inherently reasonable
since these risks reflect the maximum
level facilities could emit and still
comply with national emission
standards. We also explained that it is
reasonable to consider actual emissions,
where such data are available, in both
steps of the risk analysis, in accordance
with the Benzene NESHAP approach.
(54 FR 38044, September 14, 1989.)
Details on the methodologies for
calculating allowable emissions, as
discussed below, are provided in the
memorandum, ‘‘Emissions Data Used in
Residual Risk Modeling: Phosphoric
Acid and Phosphate Fertilizer
Production Source Categories,’’ which is
available in the docket for this action.
a. Phosphoric Acid Manufacturing
In the case of this particular source
category, point sources contribute only
a small percentage of overall emissions.
Therefore, as a conservative approach,
we used the emission limits and the
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permitted production capacity specified
in the title V permit for each facility to
calculate allowable emissions for point
sources. Because emission limits are in
terms of total F (pounds of total F per
ton of P2O5 production), and not the
HAP HF, emissions for total F were used
as a surrogate for HF when calculating
allowable emissions. If emissions limits
were not available in the title V permit,
we used the emission limits for existing
sources in the current NESHAP subpart
AA. Because emissions limits for metals
and MIBK are not listed in the permits,
we calculated allowable emissions using
the emissions as measured in the stack
tests for the CAA section 114 request,
and scaled these emissions up using the
permitted capacity. Allowable point
source emissions are as much as 59
times higher than actual total F
emissions, about 8 times higher than
actual metal emissions, and about 2
times higher than actual MIBK
emissions at phosphoric acid
manufacturing processes.
For fugitive emissions of HF from
gypsum dewatering stacks, cooling
ponds and cooling towers, the EPA
estimated that actual emissions were
equivalent to allowable emissions. We
do not expect fugitive emissions to
increase from these sources with an
increase in production rate, or increase
significantly during a process upset, as
emissions from these large fugitive
sources are the cumulative result of
many decades of stacking gypsum waste
product and re-circulating cooling
water. Because of their general
homeostatic nature, we expect only
minor changes in cooling pond
emissions over time. We also anticipate
that emissions are higher during
daylight hours and warmer months due
to the increased evaporation rate
associated with higher ambient
temperatures. Test data for these sources
were obtained during the spring and
summer seasons and during daylight
hours. Therefore, emissions would not
be expected to increase significantly
beyond the levels measured during the
tests. We expect that the emission
factors and range of estimates (high,
medium and low) that we developed,
based on the test data for the spring and
summer seasons obtained from industry,
account sufficiently for any changes to
emissions as ambient conditions
change. For more information on the
development of emission factors, see the
memorandum, ‘‘Emissions Data Used in
Residual Risk Modeling: Phosphoric
Acid and Phosphate Fertilizer
Production Source Categories,’’ which is
available in the docket for this action.
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b. Phosphate Fertilizer Production
Similar to phosphoric acid
manufacturing, point sources contribute
only a small percentage of overall
emissions from this particular source
category. Therefore, as a conservative
approach, we used the emission limits
(expressed in pounds of total F per ton
of P2O5 production) and the permitted
production capacity specified in the
title V permit for each facility to
calculate point source allowable
emissions for total F, as a surrogate for
HF. If emissions limits were not
available in the title V permit, we used
the limits for existing sources in the
current NESHAP subpart BB. Because
emissions limits for metals are not listed
in the permits, we calculated allowable
emissions using the emissions test data
collected by the CAA section 114
request, and scaled these emissions up
using the permitted capacity. Allowable
point source emissions are as much as
11 times higher than actual total F
emissions and about 2 times higher than
actual metal at phosphate fertilizer
production processes.
3. How did we conduct dispersion
modeling, determine inhalation
exposures and estimate individual and
population inhalation risks?
Both long-term and short-term
inhalation exposure concentrations and
health risks from the source category
addressed in this proposal were
estimated using the Human Exposure
Model (Community and Sector HEM–3
version 1.1.0). The HEM–3 performs
three primary risk assessment activities:
(1) Conducting dispersion modeling to
estimate the concentrations of HAP in
ambient air, (2) estimating long-term
and short-term inhalation exposures to
individuals residing within 50
kilometers (km) of the modeled
sources,5 and (3) estimating individual
and population-level inhalation risks
using the exposure estimates and
quantitative dose-response information.
The air dispersion model used by the
HEM–3 model (AERMOD) is one of the
EPA’s preferred models for assessing
pollutant concentrations from industrial
facilities.6 To perform the dispersion
modeling and to develop the
preliminary risk estimates, HEM–3
draws on three data libraries. The first
is a library of meteorological data,
which is used for dispersion
calculations. This library includes 1
5 This metric comes from the Benzene NESHAP.
See 54 FR 38046.
6 U.S. EPA. Revision to the Guideline on Air
Quality Models: Adoption of a Preferred General
Purpose (Flat and Complex Terrain) Dispersion
Model and Other Revisions (70 FR 68218,
November 9, 2005).
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66521
year (2011) of hourly surface and upper
air observations for more than 800
meteorological stations, selected to
provide coverage of the United States
and Puerto Rico. A second library of
United States Census Bureau census
block 7 internal point locations and
populations provides the basis of
human exposure calculations (U.S.
Census, 2010). In addition, for each
census block, the census library
includes the elevation and controlling
hill height, which are also used in
dispersion calculations. A third library
of pollutant unit risk factors and other
health benchmarks is used to estimate
health risks. These risk factors and
health benchmarks are the latest values
recommended by the EPA for HAP and
other toxic air pollutants. These values
are available at: https://www.epa.gov/ttn/
atw/toxsource/summary.html and are
discussed in more detail later in this
section.
In developing the risk assessment for
chronic exposures, we used the
estimated annual average ambient air
concentrations of each HAP emitted by
each source for which we have
emissions data in the source category.
The air concentrations at each nearby
census block centroid were used as a
surrogate for the chronic inhalation
exposure concentration for all the
people who reside in that census block.
We calculated the MIR for each facility
as the cancer risk associated with a
continuous lifetime (24 hours per day,
7 days per week and 52 weeks per year
for a 70-year period) exposure to the
maximum concentration at the centroid
of inhabited census blocks. Individual
cancer risks were calculated by
multiplying the estimated lifetime
exposure to the ambient concentration
of each of the HAP (in micrograms per
cubic meter (mg/m3)) by its unit risk
estimate (URE). The URE is an upper
bound estimate of an individual’s
probability of contracting cancer over a
lifetime of exposure to a concentration
of 1 microgram of the pollutant per
cubic meter of air. For residual risk
assessments, we generally use URE
values from the EPA’s Integrated Risk
Information System (IRIS). For
carcinogenic pollutants without EPA
IRIS values, we look to other reputable
sources of cancer dose-response values,
often using California EPA (CalEPA)
URE values, where available. In cases
where new, scientifically credible dose
response values have been developed in
a manner consistent with the EPA
guidelines and have undergone a peer
review process similar to that used by
7 A census block is the smallest geographic area
for which census statistics are tabulated.
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the EPA, we may use such doseresponse values in place of, or in
addition to, other values, if appropriate.
The EPA estimated incremental
individual lifetime cancer risks
associated with emissions from the
facilities in the source category as the
sum of the risks for each of the
carcinogenic HAP (including those
classified as carcinogenic to humans,
likely to be carcinogenic to humans, and
suggestive evidence of carcinogenic
potential 8) emitted by the modeled
sources. Cancer incidence and the
distribution of individual cancer risks
for the population within 50 km of the
sources were also estimated for the
source category as part of this
assessment by summing individual
risks. A distance of 50 km is consistent
with both the analysis supporting the
1989 Benzene NESHAP (54 FR 38044,
September 14, 1989) and the limitations
of Gaussian dispersion models,
including AERMOD.
To assess the risk of non-cancer
health effects from chronic exposures,
we summed the HQ for each of the HAP
that affects a common target organ
system to obtain the HI for that target
organ system (or target organ-specific
HI, TOSHI). The HQ is the estimated
exposure divided by the chronic
reference value, which is either the EPA
reference concentration (RfC) (https://
www.epa.gov/riskassessment/
glossary.htm), defined as ‘‘an estimate
(with uncertainty spanning perhaps an
order of magnitude) of a continuous
inhalation exposure to the human
population (including sensitive
subgroups) that is likely to be without
an appreciable risk of deleterious effects
during a lifetime,’’ or, in cases where an
RfC from the EPA’s IRIS database is not
available, a value from the following
prioritized sources: (1) The Agency for
Toxic Substances and Disease Registry
Minimum Risk Level (https://
www.atsdr.cdc.gov/mrls/index.asp),
which is defined as ‘‘an estimate of
daily human exposure to a hazardous
substance that is likely to be without an
appreciable risk of adverse non-cancer
health effects (other than cancer) over a
8 These classifications also coincide with the
terms ‘‘known carcinogen, probable carcinogen, and
possible carcinogen,’’ respectively, which are the
terms advocated in the EPA’s previous Guidelines
for Carcinogen Risk Assessment, published in 1986
(51 FR 33992, September 24, 1986). Summing the
risks of these individual compounds to obtain the
cumulative cancer risks is an approach that was
recommended by the EPA’s SAB in their 2002 peer
review of EPA’s National Air Toxics Assessment
(NATA) entitled, NATA—Evaluating the Nationalscale Air Toxics Assessment 1996 Data—an SAB
Advisory, available at: https://yosemite.epa.gov/sab/
sabproduct.nsf/
214C6E915BB04E14852570CA007A682C/$File/
ecadv02001.pdf.
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specified duration of exposure’’; (2) the
CalEPA Chronic Reference Exposure
Level (REL) (https://www.oehha.ca.gov/
air/hot_spots/pdf/HRAguidefinal.pdf),
which is defined as ‘‘the concentration
level (that is expressed in units of
micrograms per cubic meter (mg/m3) for
inhalation exposure and in a dose
expressed in units of milligram per
kilogram-day (mg/kg-day) for oral
exposures), at or below which no
adverse health effects are anticipated for
a specified exposure duration’’; or (3), as
noted above, a scientifically credible
dose-response value that has been
developed in a manner consistent with
the EPA guidelines and has undergone
a peer review process similar to that
used by the EPA, in place of or in
concert with other values.
The EPA also evaluated screening
estimates of acute exposures and risks
for each of the HAP at the point of
highest potential off-site exposure for
each facility. To do this, the EPA
estimated the risks when both the peak
hourly emissions rate and worst-case
dispersion conditions occur. We also
assume that a person is located at the
point of highest impact during that same
time. In accordance with our mandate in
section 112 of the CAA, we use the
point of highest off-site exposure to
assess the potential risk to the
maximally exposed individual. The
acute HQ is the estimated acute
exposure divided by the acute doseresponse value. In each case, the EPA
calculated acute HQ values using best
available, short-term dose-response
values. These acute dose-response
values, which are described below,
include the acute REL, acute exposure
guideline levels (AEGL) and emergency
response planning guidelines (ERPG) for
1-hour exposure durations. As
discussed below, we used conservative
assumptions for emissions rates,
meteorology and exposure location for
our acute analysis.
As described in the CalEPA’s Air
Toxics Hot Spots Program Risk
Assessment Guidelines, Part I, The
Determination of Acute Reference
Exposure Levels for Airborne Toxicants,
an acute REL value (https://
www.oehha.ca.gov/air/pdf/acuterel.pdf)
is defined as ‘‘the concentration level at
or below which no adverse health
effects are anticipated for a specified
exposure duration.’’ Id. at page 2. Acute
REL values are based on the most
sensitive, relevant, adverse health effect
reported in the peer-reviewed medical
and toxicological literature. Acute REL
values are designed to protect the most
sensitive individuals in the population
through the inclusion of margins of
safety. Because margins of safety are
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incorporated to address data gaps and
uncertainties, exceeding the REL does
not automatically indicate an adverse
health impact.
AEGL values were derived in
response to recommendations from the
National Research Council (NRC). As
described in Standing Operating
Procedures (SOP) of the National
Advisory Committee on Acute Exposure
Guideline Levels for Hazardous
Substances (https://www.epa.gov/oppt/
aegl/pubs/sop.pdf),9 ‘‘the NRC’s
previous name for acute exposure
levels—community emergency exposure
levels—was replaced by the term AEGL
to reflect the broad application of these
values to planning, response, and
prevention in the community, the
workplace, transportation, the military,
and the remediation of Superfund
sites.’’ Id. at 2.
This document also states that AEGL
values ‘‘represent threshold exposure
limits for the general public and are
applicable to emergency exposures
ranging from 10 minutes to eight
hours.’’ Id. at 2. The document lays out
the purpose and objectives of AEGL by
stating that ‘‘the primary purpose of the
AEGL program and the National
Advisory Committee for Acute Exposure
Guideline Levels for Hazardous
Substances is to develop guideline
levels for once-in-a-lifetime, short-term
exposures to airborne concentrations of
acutely toxic, high-priority chemicals.’’
Id. at 21. In detailing the intended
application of AEGL values, the
document states that ‘‘[i]t is anticipated
that the AEGL values will be used for
regulatory and nonregulatory purposes
by U.S. federal and state agencies and
possibly the international community in
conjunction with chemical emergency
response, planning, and prevention
programs. More specifically, the AEGL
values will be used for conducting
various risk assessments to aid in the
development of emergency
preparedness and prevention plans, as
well as real-time emergency response
actions, for accidental chemical releases
at fixed facilities and from transport
carriers.’’ Id. at 31.
The AEGL–1 value is then specifically
defined as ‘‘the airborne concentration
(expressed as ppm (parts per million) or
mg/m3 (milligrams per cubic meter)) of
a substance above which it is predicted
that the general population, including
susceptible individuals, could
experience notable discomfort,
irritation, or certain asymptomatic
9 National Academy of Sciences (NAS), 2001.
Standing Operating Procedures for Developing
Acute Exposure Levels for Hazardous Chemicals,
page 2.
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nonsensory effects. However, the effects
are not disabling and are transient and
reversible upon cessation of exposure.’’
Id. at 3. The document also notes that,
‘‘Airborne concentrations below AEGL–
1 represent exposure levels that can
produce mild and progressively
increasing but transient and
nondisabling odor, taste, and sensory
irritation or certain asymptomatic,
nonsensory effects.’’ Id. Similarly, the
document defines AEGL–2 values as
‘‘the airborne concentration (expressed
as parts per million or milligrams per
cubic meter) of a substance above which
it is predicted that the general
population, including susceptible
individuals, could experience
irreversible or other serious, long-lasting
adverse health effects or an impaired
ability to escape.’’ Id.
ERPG values are derived for use in
emergency response, as described in the
American Industrial Hygiene
Association’s ERP Committee document
titled, ERPGS Procedures and
Responsibilities (https://sp4m.aiha.org/
insideaiha/GuidelineDevelopment/
ERPG/Documents/ERP-SOPs2006.pdf),
which states that, ‘‘Emergency Response
Planning Guidelines were developed for
emergency planning and are intended as
health based guideline concentrations
for single exposures to chemicals.’’ 10 Id.
at 1. The ERPG–1 value is defined as
‘‘the maximum airborne concentration
below which it is believed that nearly
all individuals could be exposed for up
to 1 hour without experiencing other
than mild transient adverse health
effects or without perceiving a clearly
defined, objectionable odor.’’ Id. at 2.
Similarly, the ERPG–2 value is defined
as ‘‘the maximum airborne
concentration below which it is
believed that nearly all individuals
could be exposed for up to one hour
without experiencing or developing
irreversible or other serious health
effects or symptoms which could impair
an individual’s ability to take protective
action.’’ Id. at 1.
As can be seen from the definitions
above, the AEGL and ERPG values
include the similarly-defined severity
levels 1 and 2. For many chemicals, a
severity level 1 value AEGL or ERPG has
not been developed because the types of
effects for these chemicals are not
consistent with the AEGL–1/ERPG–1
definitions; in these instances, we
compare higher severity level AEGL–2
or ERPG–2 values to our modeled
exposure levels to screen for potential
acute concerns. When AEGL–1/ERPG–1
values are available, they are used in
our acute risk assessments.
Acute REL values for 1-hour exposure
durations are typically lower than their
corresponding AEGL–1 and ERPG–1
values. Even though their definitions are
slightly different, AEGL–1 values are
often the same as the corresponding
ERPG–1 values, and AEGL–2 values are
often equal to ERPG–2 values.
Maximum HQ values from our acute
screening risk assessments typically
result when basing them on the acute
REL value for a particular pollutant. In
cases where our maximum acute HQ
value exceeds 1, we also report the HQ
value based on the next highest acute
dose-response value (usually the AEGL–
1 and/or the ERPG–1 value).
To develop screening estimates of
acute exposures in the absence of hourly
emissions data, generally we first
develop estimates of maximum hourly
emissions rates by multiplying the
average actual annual hourly emissions
rates by a default factor to cover
routinely variable emissions. We choose
the factor to use partially based on
process knowledge and engineering
judgment. The factor chosen also
reflects a Texas study of short-term
emissions variability, which showed
that most peak emission events in a
heavily-industrialized four-county area
(Harris, Galveston, Chambers and
Brazoria Counties, Texas) were less than
twice the annual average hourly
emissions rate. The highest peak
emissions event was 74 times the
annual average hourly emissions rate,
and the 99th percentile ratio of peak
hourly emissions rate to the annual
average hourly emissions rate was 9.11
Considering this analysis, to account for
more than 99 percent of the peak hourly
emissions, we apply a conservative
screening multiplication factor of 10 to
the average annual hourly emissions
rate in our acute exposure screening
assessments as our default approach.
However, we use a factor other than 10
if we have information that indicates
that a different factor is appropriate for
a particular source category. For this
source category, we applied a
multiplication factor of 10 to all
emission sources except for HF
emissions from the gypsum dewatering
stacks and cooling ponds. The EPA used
a multiplication factor of 1 for gypsum
dewatering stacks and cooling ponds
based upon the stability of HF releases
from this emission source. Section
III.A.2.a of this preamble as well as the
memorandum, ‘‘Emissions Data Used in
10 ERP Committee Procedures and
Responsibilities. November 1, 2006. American
Industrial Hygiene Association.
11 See https://www.tceq.state.tx.us/compliance/
field_ops/eer/ or docket to access the
source of these data.
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66523
Residual Risk Modeling: Phosphoric
Acid Manufacturing and Phosphate
Fertilizer Production,’’ which is
available in the docket for this
rulemaking, discusses our rationale for
choosing this factor.
As part of our acute risk assessment
process, for cases where acute HQ
values from the screening step were less
than or equal to 1 (even under the
conservative assumptions of the
screening analysis), acute impacts were
deemed negligible and no further
analysis was performed. In cases where
an acute HQ from the screening step
was greater than 1, additional sitespecific data were considered to
develop a more refined estimate of the
potential for acute impacts of concern.
For these source categories, the data
refinements employed consisted of, in
some cases, the use of a refined
emissions multiplier for individual
emission process groups to estimate the
peak hourly emission rates in lieu of
using the default emission multiplier of
10(x) the annual average 1-hour
emission rate.
For the two source categories, we
conducted a review of the layout of
emission points at the facilities to
ensure they were located within the
facility boundaries as well as to identify
the maximum off-site acute impact
receptor for the facilities that did not
screen out during the initial base model
run.
Ideally, we would prefer to have
continuous measurements over time to
see how the emissions vary by each
hour over an entire year. Having a
frequency distribution of hourly
emissions rates over a year would allow
us to perform a probabilistic analysis to
estimate potential threshold
exceedances and their frequency of
occurrence. Such an evaluation could
include a more complete statistical
treatment of the key parameters and
elements adopted in this screening
analysis. Recognizing that this level of
data is rarely available, we instead rely
on the multiplier approach.
To better characterize the potential
health risks associated with estimated
acute exposures to HAP, and in
response to a key recommendation from
the SAB’s peer review of the EPA’s RTR
risk assessment methodologies,12 we
generally examine a wider range of
available acute health metrics (e.g.,
RELs, AEGLs) than we do for our
chronic risk assessments. This is in
response to the SAB’s acknowledgement
12 The SAB peer review of RTR Risk Assessment
Methodologies is available at: https://
yosemite.epa.gov/sab/sabproduct.nsf/
4AB3966E263D943A8525771F00668381/$File/EPASAB-10-007-unsigned.pdf.
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that there are generally more data gaps
and inconsistencies in acute reference
values than there are in chronic
reference values. In some cases, when
Reference Value Arrays 13 for HAP have
been developed, we consider additional
acute values (i.e., occupational and
international values) to provide a more
complete risk characterization.
4. How did we conduct the
multipathway exposure and risk
screening?
The EPA conducted a screening
analysis examining the potential for
significant human health risks due to
exposures via routes other than
inhalation (i.e., ingestion). We first
determined whether any sources in the
source categories emitted any hazardous
air pollutants known to be persistent
and bioaccumulative in the
environment (PB–HAP). The PB–HAP
compounds or compound classes are
identified for the screening from the
EPA’s Air Toxics Risk Assessment
Library (available at https://
www2.epa.gov/fera/risk-assessmentand-modeling-air-toxics-riskassessment-reference-library).
For the Phosphoric Acid
Manufacturing source category, we
identified PB–HAP emissions of
cadmium compounds, Pb compounds,
Hg compounds, POM and dioxin. For
the Phosphate Fertilizer Production
Source Category, we identified PB–HAP
emissions of cadmium compounds, Pb
compounds, and Hg compounds.
Because one or more of these PB–HAP
are emitted by at least one facility in the
two source categories, we proceeded to
the next step of the evaluation. In this
step, we determined whether the
facility-specific emissions rates of the
emitted PB–HAP were large enough to
create the potential for significant noninhalation human health risks under
reasonable worst-case conditions. To
facilitate this step, we developed
emissions rate screening levels for
several PB–HAP using a hypothetical
upper-end screening exposure scenario
developed for use in conjunction with
the EPA’s Total Risk Integrated
Methodology. Fate, Transport and
Ecological Exposure (TRIM.FaTE)
model. The PB–HAP with emissions
rate screening levels are: Pb, cadmium,
chlorinated dibenzodioxins and furans,
Hg compounds and POM. We
13 U.S. EPA. (2009) Chapter 2.9 Chemical Specific
Reference Values for Formaldehyde in Graphical
Arrays of Chemical-Specific Health Effect Reference
Values for Inhalation Exposures (Final Report). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–09/061, and available online at https://
cfpub.epa.gov/ncea/cfm/
recordisplay.cfm?deid=211003.
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conducted a sensitivity analysis on the
screening scenario to ensure that its key
design parameters would represent the
upper end of the range of possible
values, such that it would represent a
conservative but not impossible
scenario. The facility-specific emissions
rates of each of these PB–HAP were
compared to the emission rate screening
levels for these PB–HAP to assess the
potential for significant human health
risks via non-inhalation pathways. We
call this application of the TRIM.FaTE
model the Tier I TRIM-screen or Tier I
screen.
For the purpose of developing
emissions rates for our Tier I TRIMscreen, we derived emission levels for
these PB–HAP (other than Pb
compounds) at which the maximum
excess lifetime cancer risk would be
1-in-1 million (i.e., for polychlorinated
dibenzodioxins and furans and POM)
or, for HAP that cause non-cancer health
effects (i.e., cadmium compounds and
Hg compounds), the maximum HQ
would be 1. If the emissions rate of any
PB–HAP included in the Tier I screen
exceeds the Tier I screening emissions
rate for any facility, we conduct a
second screen, which we call the Tier II
TRIM-screen or Tier II screen. In the
Tier II screen, the location of each
facility that exceeded the Tier I
emission rate is used to refine the
assumptions associated with the
environmental scenario while
maintaining the exposure scenario
assumptions. We then adjusted the riskbased Tier I screening level for each PB–
HAP for each facility based on an
understanding of how exposure
concentrations estimated for the
screening scenario change with
meteorology and environmental
assumptions. PB–HAP emissions that do
not exceed these new Tier II screening
levels are considered to pose no
unacceptable risks. When facilities
exceed the Tier II screening levels, it
does not mean that multipathway
impacts are significant, only that we
cannot rule out that possibility based on
the results of the screen. These facilities
may be further evaluated for
multipathway risks using the
TRIM.FaTE model.
In evaluating the potential multipathway risk from emissions of Pb
compounds, rather than developing a
screening emissions rate for them, we
compared maximum estimated chronic
inhalation exposures with the level of
the current NAAQS for Pb.14 Values
14 In doing so, the EPA notes that the legal
standard for a primary NAAQS—that a standard is
requisite to protect public health and provide an
adequate margin of safety (CAA section 109(b))—
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below the level of the primary (health
based) Pb NAAQS were considered to
have a low potential for multi-pathway
risk.
For further information on the
multipathway analysis approach, see
the memorandum, ‘‘Draft Residual Risk
Assessment for Phosphate Fertilizer
Production and Phosphoric Acid
Manufacturing,’’ which is available in
the docket for this action.
5. How did we conduct the
environmental risk screening
assessment?
a. Adverse Environmental Effect
The EPA has developed a screening
approach to examine the potential for
adverse environmental effects as
required under section 112(f)(2)(A) of
the CAA. Section 112(a)(7) of the CAA
defines ‘‘adverse environmental effect’’
as ‘‘any significant and widespread
adverse effect, which may reasonably be
anticipated, to wildlife, aquatic life, or
other natural resources, including
adverse impacts on populations of
endangered or threatened species or
significant degradation of
environmental quality over broad
areas.’’
b. Environmental HAP
The EPA focuses on seven HAP,
which we refer to as ‘‘environmental
HAP,’’ in its screening analysis: Five
PB–HAP and two acid gases. The five
PB–HAP are cadmium, dioxins/furans,
POM, Hg (both inorganic mercury and
methyl mercury) and Pb compounds.
The two acid gases are HCl and HF. The
rationale for including these seven HAP
in the environmental risk screening
analysis is presented below.
HAP that persist and bioaccumulate
are of particular environmental concern
because they accumulate in the soil,
sediment and water. The PB–HAP are
taken up, through sediment, soil, water,
and/or ingestion of other organisms, by
plants or animals (e.g., small fish) at the
bottom of the food chain. As larger and
larger predators consume these
organisms, concentrations of the PB–
HAP in the animal tissues increases as
does the potential for adverse effects.
The five PB–HAP we evaluate as part of
differs from the CAA section 112(f) standard
(requiring among other things that the standard
provide an ‘‘ample margin of safety’’). However, the
Pb NAAQS is a reasonable measure of determining
risk acceptability (i.e., the first step of the Benzene
NESHAP analysis) since it is designed to protect the
most susceptible group in the human population—
children, including children living near major lead
emitting sources (73 FR 67002/3; 73 FR 67000/3; 73
FR 67005/1). In addition, applying the level of the
primary Pb NAAQS at the risk acceptability step is
conservative, since that primary Pb NAAQS reflects
an adequate margin of safety.
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our screening analysis account for 99.8
percent of all PB–HAP emissions
nationally from stationary sources (on a
mass basis from the 2005 NEI).
In addition to accounting for almost
all of the mass of PB–HAP emitted, we
note that the TRIM.FaTE model that we
use to evaluate multipathway risk
allows us to estimate concentrations of
for cadmium compounds, dioxins/
furans, POM and Hg in soil, sediment
and water. For Pb compounds, we
currently do not have the ability to
calculate these concentrations using the
TRIM.FaTE model. Therefore, to
evaluate the potential for adverse
environmental effects from Pb
compounds, we compare the estimated
HEM-modeled exposures from the
source category emissions of Pb with the
level of the secondary NAAQS for Pb.15
We consider values below the level of
the secondary Pb NAAQS to be unlikely
to cause adverse environmental effects.
Due to their well-documented
potential to cause direct damage to
terrestrial plants, we include two acid
gases, HCl and HF, in the environmental
screening analysis. According to the
2005 NEI, HCl and HF account for about
99 percent (on a mass basis) of the total
acid gas HAP emitted by stationary
sources in the U.S. In addition to the
potential to cause direct damage to
plants, high concentrations of HF in the
air have been linked to fluorosis in
livestock. Air concentrations of these
HAP are already calculated as part of
the human multipathway exposure and
risk screening analysis using the HEM3–
AERMOD air dispersion model, and we
are able to use the air dispersion
modeling results to estimate the
potential for an adverse environmental
effect.
The EPA acknowledges that other
HAP beyond the seven HAP discussed
above may have the potential to cause
adverse environmental effects.
Therefore, the EPA may include other
relevant HAP in its environmental risk
screening in the future, as modeling
science and resources allow. The EPA
invites comment on the extent to which
other HAP emitted by the source
categories may cause adverse
environmental effects. Such information
should include references to peerreviewed ecological effects benchmarks
that are of sufficient quality for making
15 The secondary Pb NAAQS is a reasonable
measure of determining whether there is an adverse
environmental effect since it was established
considering ‘‘effects on soils, water, crops,
vegetation, man-made materials, animals, wildlife,
weather, visibility and climate, damage to and
deterioration of property, and hazards to
transportation, as well as effects on economic
values and on personal comfort and well-being.’’
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regulatory decisions, as well as
information on the presence of
organisms located near facilities within
the source category that such
benchmarks indicate could be adversely
affected.
c. Ecological Assessment Endpoints and
Benchmarks for PB–HAP
An important consideration in the
development of the EPA’s screening
methodology is the selection of
ecological assessment endpoints and
benchmarks. Ecological assessment
endpoints are defined by the ecological
entity (e.g., aquatic communities
including fish and plankton) and its
attributes (e.g., frequency of mortality).
Ecological assessment endpoints can be
established for organisms, populations,
communities or assemblages, and
ecosystems.
For PB–HAP (other than Pb
compounds), we evaluated the
following community-level ecological
assessment endpoints to screen for
organisms directly exposed to HAP in
soils, sediment and water:
• Local terrestrial communities (i.e.,
soil invertebrates, plants) and
populations of small birds and
mammals that consume soil
invertebrates exposed to PB–HAP in the
surface soil.
• Local benthic (i.e., bottom sediment
dwelling insects, amphipods, isopods
and crayfish) communities exposed to
PB–HAP in sediment in nearby water
bodies.
• Local aquatic (water-column)
communities (including fish and
plankton) exposed to PB–HAP in nearby
surface waters.
For PB–HAP (other than Pb
compounds), we also evaluated the
following population-level ecological
assessment endpoint to screen for
indirect HAP exposures of top
consumers via the bioaccumulation of
HAP in food chains:
• Piscivorous (i.e., fish-eating)
wildlife consuming PB–HAPcontaminated fish from nearby water
bodies.
For cadmium compounds, dioxins/
furans, POM and Hg, we identified the
available ecological benchmarks for
each assessment endpoint. An
ecological benchmark represents a
concentration of HAP (e.g., 0.77 ug of
HAP per liter of water) that has been
linked to a particular environmental
effect level (e.g., a no-observed-adverseeffect level (NOAEL)) through scientific
study. For PB–HAP we identified,
where possible, ecological benchmarks
at the following effect levels:
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• Probable effect levels (PEL): Level
above which adverse effects are
expected to occur frequently.
• Lowest-observed-adverse-effect
level (LOAEL): The lowest exposure
level tested at which there are
biologically significant increases in
frequency or severity of adverse effects.
• NOAEL: The highest exposure level
tested at which there are no biologically
significant increases in the frequency or
severity of adverse effect.
We established a hierarchy of
preferred benchmark sources to allow
selection of benchmarks for each
environmental HAP at each ecological
assessment endpoint. In general, the
EPA sources that are used at a
programmatic level (e.g., Office of
Water, Superfund Program) were used,
if available. If not, the EPA benchmarks
used in regional programs (e.g.,
Superfund) were used. If benchmarks
were not available at a programmatic or
regional level, we used benchmarks
developed by other federal agencies
(e.g., National Oceanic and Atmospheric
Administration (NOAA) or state
agencies.
Benchmarks for all effect levels are
not available for all PB–HAP and
assessment endpoints. In cases where
multiple effect levels were available for
a particular PB–HAP and assessment
endpoint, we use all of the available
effect levels to help us to determine
whether ecological risks exist and, if so,
whether the risks could be considered
significant and widespread.
d. Ecological Assessment Endpoints and
Benchmarks for Acid Gases
The environmental screening analysis
also evaluated potential damage and
reduced productivity of plants due to
direct exposure to acid gases in the air.
For acid gases, we evaluated the
following ecological assessment
endpoint:
• Local terrestrial plant communities
with foliage exposed to acidic gaseous
HAP in the air.
The selection of ecological
benchmarks for the effects of acid gases
on plants followed the same approach
as for PB–HAP (i.e., we examine all of
the available chronic benchmarks). For
HCl, the EPA identified chronic
benchmark concentrations. We note that
the benchmark for chronic HCl exposure
to plants is greater than the reference
concentration for chronic inhalation
exposure for human health. This means
that where the EPA includes regulatory
requirements to prevent an exceedance
of the reference concentration for
human health, additional analyses for
adverse environmental effects of HCl
would not be necessary.
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For HF, the EPA identified chronic
benchmark concentrations for plants
and evaluated chronic exposures to
plants in the screening analysis. High
concentrations of HF in the air have also
been linked to fluorosis in livestock.
However, the HF concentrations at
which fluorosis in livestock occur are
higher than those at which plant
damage begins. Therefore, the
benchmarks for plants are protective of
both plants and livestock.
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e. Screening Methodology
For the environmental risk screening
analysis, the EPA first determined
whether any facilities in the Phosphoric
Acid Manufacturing source category and
Phosphate Fertilizer Production source
category emitted any of the seven
environmental HAP. For the Phosphoric
Acid Manufacturing source category, we
identified emissions of cadmium,
dioxin, Hg, Pb, POM, HCl and HF. For
the Phosphate Fertilizer Production
source category, we identified emissions
of cadmium, Hg, Pb and HF.
Because one or more of the seven
environmental HAP evaluated are
emitted by at least one facility in the
source categories, we proceeded to the
second step of the evaluation.
f. PB–HAP Methodology
For cadmium, Hg, POM and dioxins/
furans, the environmental screening
analysis consists of two tiers, while Pb
compounds are analyzed differently as
discussed earlier. In the first tier, we
determined whether the maximum
facility-specific emission rates of each of
the emitted environmental HAP were
large enough to create the potential for
adverse environmental effects under
reasonable worst-case environmental
conditions. These are the same
environmental conditions used in the
human multipathway exposure and risk
screening analysis.
To facilitate this step, TRIM.FaTE was
run for each PB–HAP under
hypothetical environmental conditions
designed to provide conservatively high
HAP concentrations. The model was set
to maximize runoff from terrestrial
parcels into the modeled lake, which in
turn, maximized the chemical
concentrations in the water, the
sediment and the fish. The resulting
media concentrations were then used to
back-calculate a screening level
emission rate that corresponded to the
relevant exposure benchmark
concentration value for each assessment
endpoint. To assess emissions from a
facility, the reported emission rate for
each PB–HAP was compared to the
screening level emission rate for that
PB–HAP for each assessment endpoint.
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If emissions from a facility do not
exceed the Tier I screening level, the
facility ‘‘passes’’ the screen, and,
therefore, is not evaluated further under
the screening approach. If emissions
from a facility exceed the Tier I
screening level, we evaluate the facility
further in Tier II.
In Tier II of the environmental
screening analysis, the emission rate
screening levels are adjusted to account
for local meteorology and the actual
location of lakes in the vicinity of
facilities that did not pass the Tier I
screen. The modeling domain for each
facility in the Tier II analysis consists of
eight octants. Each octant contains 5
modeled soil concentrations at various
distances from the facility (5 soil
concentrations × 8 octants = total of 40
soil concentrations per facility) and 1
lake with modeled concentrations for
water, sediment and fish tissue. In the
Tier II environmental risk screening
analysis, the 40 soil concentration
points are averaged to obtain an average
soil concentration for each facility for
each PB–HAP. For the water, sediment
and fish tissue concentrations, the
highest value for each facility for each
pollutant is used. If emission
concentrations from a facility do not
exceed the Tier II screening level, the
facility passes the screen, and is
typically not evaluated further. If
emissions from a facility exceed the Tier
II screening level, the facility does not
pass the screen and, therefore, may have
the potential to cause adverse
environmental effects. Such facilities
are evaluated further to investigate
factors such as the magnitude and
characteristics of the area of exceedance.
g. Acid Gas Methodology
The environmental screening analysis
evaluates the potential phytotoxicity
and reduced productivity of plants due
to chronic exposure to acid gases. The
environmental risk screening
methodology for acid gases is a singletier screen that compares the average
off-site ambient air concentration over
the modeling domain to ecological
benchmarks for each of the acid gases.
Because air concentrations are
compared directly to the ecological
benchmarks, emission-based screening
levels are not calculated for acid gases
as they are in the ecological risk
screening methodology for PB–HAPs.
For purposes of ecological risk
screening, the EPA identifies a potential
for adverse environmental effects to
plant communities from exposure to
acid gases when the average
concentration of the HAP around a
facility exceeds the LOAEL ecological
benchmark. In such cases, we further
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investigate factors such as the
magnitude and characteristics of the
area of exceedance (e.g., land use of
exceedance area, size of exceedance
area) to determine if there is an adverse
environmental effect.
For further information on the
environmental screening analysis
approach, see the ‘‘Draft Residual Risk
Assessment for Phosphate Fertilizer
Production and Phosphoric Acid
Manufacturing’’, which is available in
the docket for this action.
6. How did we conduct facility-wide
assessments?
To put the source category risks in
context, we typically examine the risks
from the entire ‘‘facility,’’ where the
facility includes all HAP-emitting
operations within a contiguous area and
under common control. In other words,
we examine the HAP emissions not only
from the source category emission
points of interest, but also emissions of
HAP from all other emission sources at
the facility for which we have data. We
examined ‘‘facility-wide’’ risks using
2005 NEI data and modeling as
described in sections IV.B.5 and V.A.5
of this preamble.
We analyzed risks due to the
inhalation of HAP that are emitted
‘‘facility-wide’’ for the populations
residing within 50 km of each facility,
consistent with the methods used for
the source category analysis described
above. For these facility-wide risk
analyses, the modeled source category
risks were compared to the facility-wide
risks to determine the portion of facilitywide risks that could be attributed to
each of the source categories addressed
in this proposal. For the facilities in
these source categories, we estimated
the maximum inhalation cancer and
chronic non-cancer risks associated
with all HAP emissions sources at the
facility, including emissions sources
that are not part of the source categories
but are located within a contiguous area
and are under common control. We
specifically examined the facility that
was associated with the highest estimate
of risk and determined the percentage of
that risk attributable to the source
category of interest. The results of these
facility-wide assessments are
summarized in sections IV and V of this
preamble. The ‘‘Draft Residual Risk
Assessment for Phosphate Fertilizer
Production and Phosphoric Acid
Manufacturing’’ available through the
docket for this action provides the
methodology and results of the facilitywide analyses, including all facilitywide risks and the percentage of source
category contribution to facility-wide
risks.
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7. How did we consider uncertainties in
risk assessment?
In the Benzene NESHAP, we
concluded that risk estimation
uncertainty should be considered in our
decision-making under the ample
margin of safety framework. Uncertainty
and the potential for bias are inherent in
all risk assessments, including those
performed for this proposal. Although
uncertainty exists, we believe that our
approach, which used conservative
tools and assumptions, ensures that our
decisions are health protective and
environmentally protective. A brief
discussion of the uncertainties in the
RTR emissions datasets, dispersion
modeling, inhalation exposure estimates
and dose-response relationships follows
below. A more thorough discussion of
these uncertainties is included in the
Draft Residual Risk Assessment for
Phosphate Fertilizer Production and
Phosphoric Acid Manufacturing, which
is available in the docket for this action.
a. Uncertainties in the RTR Emissions
Datasets
Although the development of the RTR
emissions datasets involved quality
assurance/quality control processes, the
accuracy of emissions values will vary
depending on the source of the data, the
degree to which data are incomplete or
missing, the degree to which
assumptions made to complete the
datasets are accurate, errors in emission
estimates and other factors. The
emission estimates considered in this
analysis generally are annual totals for
certain years, and they do not reflect
short-term fluctuations during the
course of a year or variations from year
to year. The estimates of peak hourly
emission rates for the acute effects
screening assessment were based on an
emission adjustment factor applied to
the average annual hourly emission
rates, which are intended to account for
emission fluctuations due to normal
facility operations.
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b. Uncertainties in Dispersion Modeling
We recognize there is uncertainty in
ambient concentration estimates
associated with any model, including
the EPA’s recommended regulatory
dispersion model, AERMOD. In using a
model to estimated ambient pollutant
concentrations, the user chooses certain
options to apply. For RTR assessments,
we select some model options that have
the potential to overestimate ambient air
concentrations (e.g., not including
plume depletion or pollutant
transformation). We select other model
options that have the potential to
underestimate ambient impacts (e.g., not
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including building downwash). Other
options that we select have the potential
to either under- or overestimate ambient
levels (e.g., meteorology and receptor
locations). On balance, considering the
directional nature of the uncertainties
commonly present in ambient
concentrations estimated by dispersion
models, the approach we apply in the
RTR assessments should yield unbiased
estimates of ambient HAP
concentrations.
c. Uncertainties in Inhalation Exposure
The EPA did not include the effects
of human mobility on exposures in the
assessment. Specifically, short-term
mobility and long-term mobility
between census blocks in the modeling
domain were not considered.16 The
approach of not considering short or
long-term population mobility does not
bias the estimate of the theoretical MIR
(by definition), nor does it affect the
estimate of cancer incidence because the
total population number remains the
same. It does, however, affect the shape
of the distribution of individual risks
across the affected population, shifting
it toward higher estimated individual
risks at the upper end and reducing the
number of people estimated to be at
lower risks, thereby increasing the
estimated number of people at specific
high risk levels (e.g., 1-in-10 thousand
or 1-in-1 million).
In addition, the assessment predicted
the chronic exposures at the centroid of
each populated census block as
surrogates for the exposure
concentrations for all people living in
that block. Using the census block
centroid to predict chronic exposures
tends to over-predict exposures for
people in the census block who live
farther from the facility and underpredict exposures for people in the
census block who live closer to the
facility. Thus, using the census block
centroid to predict chronic exposures
may lead to a potential understatement
or overstatement of the true maximum
impact, but is an unbiased estimate of
average risk and incidence. We reduce
this uncertainty by analyzing large
census blocks near facilities using aerial
imagery and adjusting the location of
the block centroid to better represent the
population in the block, as well as
adding additional receptor locations
where the block population is not well
represented by a single location.
The assessment evaluates the cancer
inhalation risks associated with
16 Short-term mobility is movement from one
micro-environment to another over the course of
hours or days. Long-term mobility is movement
from one residence to another over the course of a
lifetime.
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pollutant exposures over a 70-year
period, which is the assumed lifetime of
an individual. In reality, both the length
of time that modeled emission sources
at facilities actually operate (i.e., more
or less than 70 years) and the domestic
growth or decline of the modeled
industry (i.e., the increase or decrease in
the number or size of domestic
facilities) will influence the future risks
posed by a given source or source
category. Depending on the
characteristics of the industry, these
factors will, in most cases, result in an
overestimate both in individual risk
levels and in the total estimated number
of cancer cases. However, in the
unlikely scenario where a facility
maintains, or even increases, its
emissions levels over a period of more
than 70 years, residents live beyond 70
years at the same location, and the
residents spend most of their days at
that location, then the cancer inhalation
risks could potentially be
underestimated. However, annual
cancer incidence estimates from
exposures to emissions from these
sources would not be affected by the
length of time an emissions source
operates.
The exposure estimates used in these
analyses assume chronic exposures to
ambient (outdoor) levels of pollutants.
Because most people spend the majority
of their time indoors, actual exposures
may not be as high, depending on the
characteristics of the pollutants
modeled. For many of the HAP, indoor
levels are roughly equivalent to ambient
levels, but for very reactive pollutants or
larger particles, indoor levels are
typically lower. This factor has the
potential to result in an overestimate of
25 to 30 percent of exposures.17
In addition to the uncertainties
highlighted above, there are several
factors specific to the acute exposure
assessment that the EPA conducts as
part of the risk review under section 112
of the CAA that should be highlighted.
The accuracy of an acute inhalation
exposure assessment depends on the
simultaneous occurrence of
independent factors that may vary
greatly, such as hourly emissions rates,
meteorology and the presence of
humans at the location of the maximum
concentration. In the acute screening
assessment that we conduct under the
RTR program, we assume that peak
emissions from the source category and
worst-case meteorological conditions
co-occur, thus resulting in maximum
ambient concentrations. These two
17 U.S. EPA. National-Scale Air Toxics
Assessment for 1996. (EPA 453/R–01–003; January
2001; page 85.)
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events are unlikely to occur at the same
time, making these assumptions
conservative. We then include the
additional assumption that a person is
located at this point during this same
time period. For this source category,
these assumptions would tend to be
worst-case actual exposures as it is
unlikely that a person would be located
at the point of maximum exposure
during the time when peak emissions
and worst-case meteorological
conditions occur simultaneously.
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d. Uncertainties in Dose-Response
Relationships
There are uncertainties inherent in
the development of the dose-response
values used in our risk assessments for
cancer effects from chronic exposures
and non-cancer effects from both
chronic and acute exposures. Some
uncertainties may be considered
quantitatively, and others generally are
expressed in qualitative terms. We note
as a preface to this discussion a point on
dose-response uncertainty that is
brought out in the EPA’s 2005 Cancer
Guidelines; 18 namely, that ‘‘the primary
goal of EPA actions is protection of
human health; accordingly, as an
Agency policy, risk assessment
procedures, including default options
that are used in the absence of scientific
data to the contrary, should be health
protective’’ (EPA 2005 Cancer
Guidelines, pages 1–7). This is the
approach followed here as summarized
in the next several paragraphs. A
complete detailed discussion of
uncertainties and variability in doseresponse relationships is given in the
Draft Residual Risk Assessment for
Phosphate Fertilizer Production and
Phosphoric Acid Manufacturing, which
is available in the docket for this action.
Cancer URE values used in our risk
assessments are those that have been
developed to generally provide an upper
bound estimate of risk. That is, they
represent a ‘‘plausible upper limit to the
true value of a quantity’’ (although this
is usually not a true statistical
confidence limit).19 In some
circumstances, the true risk could be as
low as zero; however, in other
circumstances the risk could be
greater.20 When developing an upper
bound estimate of risk and to provide
18 Guidelines for Carcinogen Risk Assessment,
EPA/630/P–03/001F, March 2005, Risk Assessment
Forum, U.S. Environmental Protection Agency,
Washington, DC.
19 Upper bound, IRIS glossary (https://
www.epa.gov/NCEA/iris/help_gloss.htm).
20 An exception to this is the URE for benzene,
which is considered to cover a range of values, each
end of which is considered to be equally plausible,
and which is based on maximum likelihood
estimates.
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risk values that do not underestimate
risk, health-protective default
approaches are generally used. To err on
the side of ensuring adequate health
protection, the EPA typically uses the
upper bound estimates rather than
lower bound or central tendency
estimates in our risk assessments, an
approach that may have limitations for
other uses (e.g., priority-setting or
expected benefits analysis).
Chronic non-cancer RfC and reference
dose (RfD) values represent chronic
exposure levels that are intended to be
health-protective levels. Specifically,
these values provide an estimate (with
uncertainty spanning perhaps an order
of magnitude) of a continuous
inhalation exposure (RfC) or a daily oral
exposure (RfD) to the human population
(including sensitive subgroups) that is
likely to be without an appreciable risk
of deleterious effects during a lifetime.
To derive values that are intended to be
‘‘without appreciable risk,’’ the
methodology relies upon an uncertainty
factor (UF) approach (U.S. EPA, 1993,
1994) 21 22 which considers uncertainty,
variability and gaps in the available
data. The UF are applied to derive
reference values that are intended to
protect against appreciable risk of
deleterious effects. The UF are
commonly default values,23 e.g., factors
of 10 or 3, used in the absence of
compound-specific data; where data are
available, UF may also be developed
using compound-specific information.
When data are limited, more
assumptions are needed and more UF
are used. Thus, there may be a greater
tendency to overestimate risk in the
sense that further study might support
21 U.S. EPA. Reference Dose (RfD): Description
and Use in Health Risk Assessments. Dated March
1993.
22 U.S. EPA. Methods for Derivation of Inhalation
Reference Concentrations and Application of
Inhalation Dosimetry. EPA/600/8–90/066F. Dated
October 1994.
23 According to the NRC report, Science and
Judgment in Risk Assessment (NRC, 1994)
‘‘[Default] options are generic approaches, based on
general scientific knowledge and policy judgment,
that are applied to various elements of the risk
assessment process when the correct scientific
model is unknown or uncertain.’’ The 1983 NRC
report, Risk Assessment in the Federal Government:
Managing the Process, defined default option as
‘‘the option chosen on the basis of risk assessment
policy that appears to be the best choice in the
absence of data to the contrary’’ (NRC, 1983a, p. 63).
Therefore, default options are not rules that bind
the agency; rather, the agency may depart from
them in evaluating the risks posed by a specific
substance when it believes this to be appropriate.
In keeping with the EPA’s goal of protecting public
health and the environment, default assumptions
are used to ensure that risk to chemicals is not
underestimated (although defaults are not intended
to overtly overestimate risk). See EPA, 2004, An
Examination of EPA Risk Assessment Principles
and Practices, EPA/100/B–04/001 available at:
https://www.epa.gov/osa/pdfs/ratf-final.pdf.
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development of reference values that are
higher (i.e., less potent) because fewer
default assumptions are needed.
However, for some pollutants, it is
possible that risks may be
underestimated.
While collectively termed ‘‘UF,’’ these
factors account for a number of different
quantitative considerations when using
observed animal (usually rodent) or
human toxicity data in the development
of the RfC. The UF are intended to
account for: (1) Variation in
susceptibility among the members of the
human population (i.e., inter-individual
variability); (2) uncertainty in
extrapolating from experimental animal
data to humans (i.e., interspecies
differences); (3) uncertainty in
extrapolating from data obtained in a
study with less-than-lifetime exposure
(i.e., extrapolating from sub-chronic to
chronic exposure); (4) uncertainty in
extrapolating the observed data to
obtain an estimate of the exposure
associated with no adverse effects; and
(5) uncertainty when the database is
incomplete or there are problems with
the applicability of available studies.
Many of the UF used to account for
variability and uncertainty in the
development of acute reference values
are quite similar to those developed for
chronic durations, but they more often
use individual UF values that may be
less than 10. The UF are applied based
on chemical-specific or health effectspecific information (e.g., simple
irritation effects do not vary appreciably
between human individuals, hence a
value of 3 is typically used), or based on
the purpose for the reference value (see
the following paragraph). The UF
applied in acute reference value
derivation include: (1) Heterogeneity
among humans; (2) uncertainty in
extrapolating from animals to humans;
(3) uncertainty in lowest observed
adverse effect (exposure) level to no
observed adverse effect (exposure) level
adjustments; and (4) uncertainty in
accounting for an incomplete database
on toxic effects of potential concern.
Additional adjustments are often
applied to account for uncertainty in
extrapolation from observations at one
exposure duration (e.g., 4 hours) to
derive an acute reference value at
another exposure duration (e.g., 1 hour).
Not all acute reference values are
developed for the same purpose and
care must be taken when interpreting
the results of an acute assessment of
human health effects relative to the
reference value or values being
exceeded. Where relevant to the
estimated exposures, the lack of shortterm dose-response values at different
levels of severity should be factored into
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e. Uncertainties in the Multipathway
Assessment
For each source category, we
generally rely on site-specific levels of
PB–HAP emissions to determine
whether a refined assessment of the
impacts from multipathway exposures
is necessary. This determination is
based on the results of a two-tiered
screening analysis that relies on the
outputs from models that estimate
environmental pollutant concentrations
and human exposures for 4 PB–HAP.
Two important types of uncertainty
associated with the use of these models
in RTR risk assessments and inherent to
any assessment that relies on
environmental modeling are model
uncertainty and input uncertainty.24
Model uncertainty concerns whether
the selected models are appropriate for
the assessment being conducted and
whether they adequately represent the
actual processes that might occur for
that situation. An example of model
uncertainty is the question of whether
the model adequately describes the
movement of a pollutant through the
soil. This type of uncertainty is difficult
to quantify. However, based on feedback
received from previous EPA Science
Advisory Board reviews and other
reviews, we are confident that the
models used in the screen are
appropriate and state-of-the-art for the
multipathway risk assessments
conducted in support of RTR.
Input uncertainty is concerned with
how accurately the models have been
configured and parameterized for the
assessment at hand. For Tier I of the
multipathway screen, we configured the
models to avoid underestimating
exposure and risk. This was
accomplished by selecting upper-end
values from nationally-representative
data sets for the more influential
parameters in the environmental model,
including selection and spatial
configuration of the area of interest, lake
location and size, meteorology, surface
water and soil characteristics and
structure of the aquatic food web. We
also assume an ingestion exposure
scenario and values for human exposure
factors that represent reasonable
maximum exposures.
In Tier II of the multipathway
assessment, we refine the model inputs
to account for meteorological patterns in
the vicinity of the facility versus using
upper-end national values and we
identify the actual location of lakes near
the facility rather than the default lake
location that we apply in Tier I. By
refining the screening approach in Tier
II to account for local geographical and
meteorological data, we decrease the
likelihood that concentrations in
environmental media are overestimated,
thereby increasing the usefulness of the
screen. The assumptions and the
associated uncertainties regarding the
selected ingestion exposure scenario are
the same for Tier I and Tier II.
For both Tiers I and II of the
multipathway assessment, our approach
to addressing model input uncertainty is
generally cautious. We choose model
inputs from the upper end of the range
of possible values for the influential
parameters used in the models, and we
assume that the exposed individual
exhibits ingestion behavior that would
lead to a high total exposure. This
approach reduces the likelihood of not
identifying high risks for adverse
impacts.
Despite the uncertainties, when
individual pollutants or facilities do
screen out, we are confident that the
potential for adverse multipathway
impacts on human health is very low.
On the other hand, when individual
pollutants or facilities do not screen out,
it does not mean that multipathway
impacts are significant, only that we
cannot rule out that possibility and that
a refined multipathway analysis for the
site might be necessary to obtain a more
accurate risk characterization for the
source category.
For further information on
uncertainties and the Tier I and II
screening methods, refer to the risk
document, Appendix 5, ‘‘Technical
Support Document for TRIM-Based
Multipathway Tiered Screening
Methodology for RTR.’’
assessment. The environmental
screening assessment is based on the
outputs from models that estimate
environmental HAP concentrations. The
same models, specifically the
TRIM.FaTE multipathway model and
the AERMOD air dispersion model, are
used to estimate environmental HAP
concentrations for both the human
multipathway screening analysis and for
the environmental screening analysis.
Therefore, both screening assessments
have similar modeling uncertainties.
Two important types of uncertainty
associated with the use of these models
in RTR environmental screening
assessments—and inherent to any
assessment that relies on environmental
modeling—are model uncertainty and
input uncertainty.25
Model uncertainty concerns whether
the selected models are appropriate for
the assessment being conducted and
whether they adequately represent the
movement and accumulation of
environmental HAP emissions in the
environment. For example, does the
model adequately describe the
movement of a pollutant through the
soil? This type of uncertainty is difficult
to quantify. However, based on feedback
received from previous EPA SAB
reviews and other reviews, we are
confident that the models used in the
screen are appropriate and state-of-theart for the environmental risk
assessments conducted in support of
our RTR analyses.
Input uncertainty is concerned with
how accurately the models have been
configured and parameterized for the
assessment at hand. For Tier I of the
environmental screen for PB–HAP, we
configured the models to avoid
underestimating exposure and risk to
reduce the likelihood that the results
indicate the risks are lower than they
actually are. This was accomplished by
selecting upper-end values from
nationally-representative data sets for
the more influential parameters in the
environmental model, including
selection and spatial configuration of
the area of interest, the location and size
of any bodies of water, meteorology,
surface water and soil characteristics
and structure of the aquatic food web.
In Tier I, we used the maximum facilityspecific emissions for the PB–HAP
(other than Pb compounds, which were
evaluated by comparison to the
secondary Pb NAAQS) that were
24 In the context of this discussion, the term
‘‘uncertainty’’ as it pertains to exposure and risk
encompasses both variability in the range of
expected inputs and screening results due to
existing spatial, temporal, and other factors, as well
as uncertainty in being able to accurately estimate
the true result.
f. Uncertainties in the Environmental
Risk Screening Assessment
For each source category, we
generally rely on site-specific levels of
environmental HAP emissions to
perform an environmental screening
25 In the context of this discussion, the term
‘‘uncertainty,’’ as it pertains to exposure and risk
assessment, encompasses both variability in the
range of expected inputs and screening results due
to existing spatial, temporal, and other factors, as
well as uncertainty in being able to accurately
estimate the true result.
the risk characterization as potential
uncertainties.
For a group of compounds that are
unspeciated (e.g., glycol ethers), we
conservatively use the most protective
reference value of an individual
compound in that group to estimate
risk. Similarly, for an individual
compound in a group (e.g., ethylene
glycol diethyl ether) that does not have
a specified reference value, we also
apply the most protective reference
value from the other compounds in the
group to estimate risk.
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included in the environmental
screening assessment and each of the
media when comparing to ecological
benchmarks. This is consistent with the
conservative design of Tier I of the
screen. In Tier II of the environmental
screening analysis for PB–HAP, we
refine the model inputs to account for
meteorological patterns in the vicinity
of the facility versus using upper-end
national values, and we identify the
locations of water bodies near the
facility location. By refining the
screening approach in Tier II to account
for local geographical and
meteorological data, we decrease the
likelihood that concentrations in
environmental media are overestimated,
thereby increasing the usefulness of the
screen. To better represent widespread
impacts, the modeled soil
concentrations are averaged in Tier II to
obtain one average soil concentration
value for each facility and for each PB–
HAP. For PB–HAP concentrations in
water, sediment and fish tissue, the
highest value for each facility for each
pollutant is used.
For the environmental screening
assessment for acid gases, we employ a
single-tiered approach. We use the
modeled air concentrations and
compare those with ecological
benchmarks.
For both Tiers I and II of the
environmental screening assessment,
our approach to addressing model input
uncertainty is generally cautious. We
choose model inputs from the upper
end of the range of possible values for
the influential parameters used in the
models, and we assume that the
exposed individual exhibits ingestion
behavior that would lead to a high total
exposure. This approach reduces the
likelihood of not identifying potential
risks for adverse environmental impacts.
Uncertainty also exists in the
ecological benchmarks for the
environmental risk screening analysis.
We established a hierarchy of preferred
benchmark sources to allow selection of
benchmarks for each environmental
HAP at each ecological assessment
endpoint. In general, EPA benchmarks
used at a programmatic level (e.g.,
Office of Water, Superfund Program)
were used if available. If not, we used
EPA benchmarks used in regional
programs (e.g., Superfund Program). If
benchmarks were not available at a
programmatic or regional level, we used
benchmarks developed by other
agencies (e.g., NOAA) or by state
agencies.
In all cases (except for Pb compounds,
which were evaluated through a
comparison to the NAAQS), we
searched for benchmarks at the
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following three effect levels, as
described in section III.A.5 of this
preamble:
1. A no-effect level (i.e., NOAEL).
2. Threshold-effect level (i.e.,
LOAEL).
3. Probable effect level (i.e., PEL).
For some ecological assessment
endpoint/environmental HAP
combinations, we could identify
benchmarks for all three effect levels,
but for most, we could not. In one case,
where different agencies derived
significantly different numbers to
represent a threshold for effect, we
included both. In several cases, only a
single benchmark was available. In
cases where multiple effect levels were
available for a particular PB–HAP and
assessment endpoint, we used all of the
available effect levels to help us to
determine whether risk exists and if the
risks could be considered significant
and widespread.
The EPA evaluates the following
seven HAP in the environmental risk
screening assessment: Cadmium,
dioxins/furans, POM, Hg (both
inorganic Hg and methyl Hg), Pb
compounds, HCl and HF, where
applicable. These seven HAP represent
pollutants that can cause adverse
impacts for plants and animals either
through direct exposure to HAP in the
air or through exposure to HAP that is
deposited from the air onto soils and
surface waters. These seven HAP also
represent those HAP for which we can
conduct a meaningful environmental
risk screening assessment. For other
HAP not included in our screening
assessment, the model has not been
parameterized such that it can be used
for that purpose. In some cases,
depending on the HAP, we may not
have appropriate multipathway models
that allow us to predict the
concentration of that pollutant. The EPA
acknowledges that other HAP beyond
the seven HAP that we are evaluating
may have the potential to cause adverse
environmental effects and, therefore, the
EPA may evaluate other relevant HAP in
the future, as modeling science and
resources allow.
Further information on uncertainties
and the Tier I and II environmental
screening methods, is provided in
Appendix 5 of the document,
‘‘Technical Support Document for
TRIM-Based Multipathway Tiered
Screening Methodology for RTR:
Summary of Approach and Evaluation.’’
Also, see the memorandum, ‘‘Draft
Residual Risk Assessment for Phosphate
Fertilizer Production and Phosphoric
Acid Manufacturing,’’ which is
available in the docket for this action.
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B. How did we consider the risk results
in making decisions for this proposal?
As discussed in section II.A of this
preamble, in evaluating and developing
standards under CAA section 112(f)(2),
we apply a two-step process to address
residual risk. In the first step, the EPA
determines whether risks are acceptable.
This determination ‘‘considers all health
information, including risk estimation
uncertainty, and includes a presumptive
limit on maximum individual lifetime
[cancer] risk (MIR) 26 of approximately
[1-in-10 thousand] [i.e., 100-in-1
million].’’ 54 FR 38045, September 14,
1989. If risks are unacceptable, the EPA
must determine the emissions standards
necessary to bring risks to an acceptable
level without considering costs. In the
second step of the process, the EPA
considers whether the emissions
standards provide an ample margin of
safety ‘‘in consideration of all health
information, including the number of
persons at risk levels higher than
approximately 1-in-1 million, as well as
other relevant factors, including costs
and economic impacts, technological
feasibility, and other factors relevant to
each particular decision.’’ Id. The EPA
must promulgate emission standards
necessary to provide an ample margin of
safety. After conducting the ample
margin of safety analysis, we consider
whether a more stringent standard is
necessary to prevent, taking into
consideration costs, energy, safety and
other relevant factors, an adverse
environmental effect.
In past residual risk actions, the EPA
considered a number of human health
risk metrics associated with emissions
from the categories under review,
including the MIR, the number of
persons in various risk ranges, cancer
incidence, the maximum non-cancer HI
and the maximum acute non-cancer
hazard. See, e.g., 72 FR 25138, May 3,
2007; 71 FR 42724, July 27, 2006. The
EPA considered this health information
for both actual and allowable emissions.
See, e.g., 75 FR 65068, October 21, 2010;
75 FR 80220, December 21, 2010; 76 FR
29032, May 19, 2011. The EPA also
discussed risk estimation uncertainties
and considered the uncertainties in the
determination of acceptable risk and
ample margin of safety in these past
actions. The EPA considered this same
type of information in support of this
action.
The agency is considering these
various measures of health information
26 Although defined as ‘‘maximum individual
risk,’’ MIR refers only to cancer risk. MIR, one
metric for assessing cancer risk, is the estimated
risk where an individual exposed to the maximum
level of a pollutant for a lifetime.
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to inform our determinations of risk
acceptability and ample margin of safety
under CAA section 112(f). As explained
in the Benzene NESHAP, ‘‘the first step
judgment on acceptability cannot be
reduced to any single factor’’ and, thus,
‘‘[t]he Administrator believes that the
acceptability of risk under [previous]
section 112 is best judged on the basis
of a broad set of health risk measures
and information.’’ 54 FR 38046,
September 14, 1989. Similarly, with
regard to the ample margin of safety
determination, ‘‘the Agency again
considers all of the health risk and other
health information considered in the
first step. Beyond that information,
additional factors relating to the
appropriate level of control will also be
considered, including cost and
economic impacts of controls,
technological feasibility, uncertainties,
and any other relevant factors.’’ Id.
The Benzene NESHAP approach
provides flexibility regarding factors the
EPA may consider in making
determinations and how the EPA may
weigh those factors for each source
category. In responding to comment on
our policy under the Benzene NESHAP,
the EPA explained that:
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‘‘[t]he policy chosen by the Administrator
permits consideration of multiple measures
of health risk. Not only can the MIR figure
be considered, but also incidence, the
presence of non-cancer health effects, and the
uncertainties of the risk estimates. In this
way, the effect on the most exposed
individuals can be reviewed as well as the
impact on the general public. These factors
can then be weighed in each individual case.
This approach complies with the Vinyl
Chloride mandate that the Administrator
ascertain an acceptable level of risk to the
public by employing [her] expertise to assess
available data. It also complies with the
Congressional intent behind the CAA, which
did not exclude the use of any particular
measure of public health risk from the EPA’s
consideration with respect to CAA section
112 regulations, and thereby implicitly
permits consideration of any and all
measures of health risk which the
Administrator, in [her] judgment, believes are
appropriate to determining what will ‘protect
the public health’.’’
See 54 FR at 38057, September 14,
1989. Thus, the level of the MIR is only
one factor to be weighed in determining
acceptability of risks. The Benzene
NESHAP explained that ‘‘an MIR of
approximately one in 10 thousand
should ordinarily be the upper end of
the range of acceptability. As risks
increase above this benchmark, they
become presumptively less acceptable
under CAA section 112, and would be
weighed with the other health risk
measures and information in making an
overall judgment on acceptability. Or,
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the Agency may find, in a particular
case, that a risk that includes MIR less
than the presumptively acceptable level
is unacceptable in the light of other
health risk factors.’’ Id. at 38045.
Similarly, with regard to the ample
margin of safety analysis, the EPA stated
in the Benzene NESHAP that: ‘‘EPA
believes the relative weight of the many
factors that can be considered in
selecting an ample margin of safety can
only be determined for each specific
source category. This occurs mainly
because technological and economic
factors (along with the health-related
factors) vary from source category to
source category.’’ Id. at 38061. We also
consider the uncertainties associated
with the various risk analyses, as
discussed earlier in this preamble, in
our determinations of acceptability and
ample margin of safety.
The EPA notes that it has not
considered certain health information to
date in making residual risk
determinations. At this time, we do not
attempt to quantify those HAP risks that
may be associated with emissions from
other facilities that do not include the
source categories in question, mobile
source emissions, natural source
emissions, persistent environmental
pollution or atmospheric transformation
in the vicinity of the sources in these
categories.
The agency understands the potential
importance of considering an
individual’s total exposure to HAP in
addition to considering exposure to
HAP emissions from the source category
and facility. We recognize that such
consideration may be particularly
important when assessing non-cancer
risks, where pollutant-specific exposure
health reference levels (e.g., RfCs) are
based on the assumption that thresholds
exist for adverse health effects. For
example, the agency recognizes that,
although exposures attributable to
emissions from a source category or
facility alone may not indicate the
potential for increased risk of adverse
non-cancer health effects in a
population, the exposures resulting
from emissions from the facility in
combination with emissions from all of
the other sources (e.g., other facilities) to
which an individual is exposed may be
sufficient to result in increased risk of
adverse non-cancer health effects. In
May 2010, the SAB advised the EPA
‘‘that RTR assessments will be most
useful to decision makers and
communities if results are presented in
the broader context of aggregate and
cumulative risks, including background
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66531
concentrations and contributions from
other sources in the area.’’ 27
In response to the SAB
recommendations, the EPA is
incorporating cumulative risk analyses
into its RTR risk assessments, including
those reflected in this proposal. The
agency is: (1) Conducting facility-wide
assessments, which include source
category emission points as well as
other emission points within the
facilities; (2) considering sources in the
same category whose emissions result in
exposures to the same individuals; and
(3) for some persistent and
bioaccumulative pollutants, analyzing
the ingestion route of exposure. In
addition, the RTR risk assessments have
always considered aggregate cancer risk
from all carcinogens and aggregate noncancer HI from all non-carcinogens
affecting the same target organ system.
Although we are interested in placing
source category and facility-wide HAP
risks in the context of total HAP risks
from all sources combined in the
vicinity of each source, we are
concerned about the uncertainties of
doing so. Because of the contribution to
total HAP risk from emission sources
other than those that we have studied in
depth during this RTR review such
estimates of total HAP risks would have
significantly greater associated
uncertainties than the source category or
facility-wide estimates. Such aggregate
or cumulative assessments would
compound those uncertainties, making
the assessments too unreliable.
C. How did we perform the technology
reviews for the NESHAP and NSPS?
Our technology review focused on the
identification and evaluation of
developments in practices, processes
and control technologies that have
occurred since the NESHAP standards
were promulgated. We also focused on
the emission limitations and percent
reductions achieved in practice that
have occurred since the NSPS standards
were promulgated. Where we identified
such developments, in order to inform
our decision of whether it is
‘‘necessary’’ to revise the emissions
standards, we analyzed the technical
feasibility of applying these
developments and the estimated costs,
energy implications, non-air
environmental impacts, as well as
27 EPA’s responses to this and all other key
recommendations of the SAB’s advisory on RTR
risk assessment methodologies (which is available
at: https://yosemite.epa.gov/sab/sabproduct.nsf/
4AB3966E263D943A8525771F00668381/$File/EPASAB-1-007-unsigned.pdf) are outlined in a
memorandum to this rulemaking docket from David
Guinnup titled, EPA’s Actions in Response to the
Key Recommendations of the SAB Review of RTR
Risk Assessment Methodologies.
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considering the emission reductions.
For the NEHAP, we also considered the
appropriateness of applying controls to
new sources versus retrofitting existing
sources.
Based on our analyses of the available
data and information, we identified
potential developments in practices,
processes and control technologies. For
this exercise, we considered any of the
following to be a ‘‘development’’:
• Any add-on control technology or
other equipment that was not identified
and considered during development of
the original NESHAP and NSPS.
• Any improvements in add-on
control technology or other equipment
(that were identified and considered
during development of the original
NESHAP and NSPS) that could result in
additional emissions reduction.
• Any work practice or operational
procedure that was not identified or
considered during development of the
original NESHAP and NSPS.
• Any process change or pollution
prevention alternative that could be
broadly applied to the industry and that
was not identified or considered during
development of the original NESHAP
and NSPS.
• Any significant changes in the cost
(including cost effectiveness) of
applying controls (including controls
the EPA considered during the
development of the original NESHAP
and NSPS).
In addition to reviewing the practices,
processes or control technologies that
were considered at the time we
developed the 1999 Phosphoric Acid
Manufacturing and Phosphate Fertilizer
Production NESHAP (i.e., NESHAP
subpart AA and NESHAP subpart BB),
we reviewed a variety of data sources in
our investigation of potential practices,
processes or controls to consider.
Among the data sources we reviewed
were the NESHAP for various industries
that were promulgated since the
NESHAP and NSPS standards being
reviewed in this action. We reviewed
the regulatory requirements and/or
technical analyses associated with these
regulatory actions to identify any
practices, processes and control
technologies considered in these efforts
that could be applied to emission
sources in the Phosphoric Acid
Manufacturing and Phosphate Fertilizer
Production source categories as well as
the costs, non-air impacts and energy
implications associated with the use of
these technologies.
We also consulted the EPA’s RBLC to
identify potential technology advances.
Control technologies, classified as
Reasonably Available Control
Technology (RACT), Best Available
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Control Technology (BACT), or Lowest
Achievable Emissions Rate (LAER)
apply to stationary sources depending
on whether the sources are existing or
new, and depending on the size, age and
location of the facility. BACT and LAER
(and sometimes RACT) are determined
on a case-by-case basis, usually by state
or local permitting agencies. The EPA
established the RBLC to provide a
central database of air pollution
technology information (including
technologies required in source-specific
permits) to promote the sharing of
information among permitting agencies
and to aid in identifying future possible
control technology options that might
apply broadly to numerous sources
within a category or apply only on a
source-by-source basis. The RBLC
contains over 5,000 air pollution control
permit determinations that can help
identify appropriate technologies to
mitigate many air pollutant emission
streams. We searched this database to
determine whether it contained any
practices, processes or control
technologies that are applicable to the
types of processes covered by the
phosphoric acid and phosphate
fertilizer NESHAP and NSPS.
Additionally, we requested
information from facilities regarding
developments in practices, processes or
control technology. Finally, we
reviewed information from other
sources, such as state and/or local
permitting agency databases and
industry-supported databases.
IV. Analytical Results and Proposed
Decisions for the Phosphoric Acid
Manufacturing Source Category
A. What actions are we taking pursuant
to CAA sections 112(d)(2) and 112(d)(3)
for the Phosphoric Acid Manufacturing
source category?
1. MACT and Work Practice Standards
for Phosphate Rock Dryers and
Calciners
We are proposing MACT standards
pursuant to CAA section 112(d)(2) and
(d)(3), and work practice standards
pursuant to CAA section 112(h), for
phosphate rock calciners, an emissions
source that was regulated under the
initial MACT standard for PM only, and
adding pollutants, Hg and HF, that were
not regulated under the initial NESHAP
subpart AA. Under CAA section
112(d)(3), the EPA is required to
promulgate emissions limits for all HAP
emitted from major source categories
(see National Lime v. EPA, 233 F. 3d
625, 634 (D.C. Cir. 2000); see also Sierra
Club v. EPA, 479 F. 3d 875, 878 and 883
(D.C. Cir. 2007) (finding that the EPA
must set standards for HAP even if they
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are not currently controlled with
technology and that the agency may not
set ‘‘no emissions reductions’’ MACT
floors).
The United States Court of Appeals
for the District of Columbia Circuit has
also held that the EPA may permissibly
amend improper MACT determinations,
including amendments to improperly
promulgated floor determinations, using
its authority under CAA section
112(d)(2) and (3). Medical Waste
Institute v. EPA, 645 F. 3d 420, 425–27
(D.C. Cir. 2011). National Lime, 233 F.
3d at 633–34; see also Medical Waste
Incinerator 645 F. 3d at 426 (resetting
MACT floor, based on post-compliance
data, permissible when originallyestablished floor was improperly
established, and permissibility of the
EPA’s action does not turn on whether
the prior standard was remanded or
vacated); Portland Cement Ass’n v. EPA,
665 F.3d 177 at 189 (the EPA may
reassess its standards including revising
existing floors).
Phosphate rock dryers are no longer
used in the manufacture of phosphoric
acid or phosphate fertilizers. Rock
dryers were previously used in the
industry in the manufacture of GTSP.
Because there are no longer any U.S.
producers of GTSP, the rock dryers that
were previously used in this industry
are no longer in operation. In response
to our April 2010 CAA section 114
request, we received emissions data for
one dryer that is currently used in the
production of defluorinated phosphate
rock, which is subsequently used in the
production of animal feed products.
Because this process is not part of the
regulated source categories, Phosphoric
Acid or Phosphate Fertilizer NESHAP,
these data were not used to set
emissions limits and the EPA is not
proposing revised emissions limits for
rock dryers.
a. Determination of Emission Standards
for Mercury From Phosphate Rock
Calciners
The 1999 Phosphoric Acid
Manufacturing NESHAP (i.e., NESHAP
subpart AA) specified emissions limits
for metal HAP (e.g., arsenic, cadmium,
Pb, Hg) from phosphate rock dryers and
phosphate rock calciners in terms of a
PM emissions limit (i.e., PM is used as
a surrogate for all metal HAP). However,
in this source category, PM is an
improper surrogate for Hg. Therefore,
we are eliminating the use of PM as a
surrogate for Hg and proposing a Hg
emission limit for phosphate rock
calciners. Based on information
provided by industry, rock dryers are no
longer used in the production of
phosphoric acid and their future use is
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not anticipated, so there are no
emissions from rock dryers for this
source category. Therefore, we are not
proposing a Hg emission limit for rock
dryers. We are retaining the PM
standard as a surrogate for other HAP
metal emissions from phosphate rock
calciners.
In general, MACT floor analyses
involve an assessment of the emissions
from the best-performing sources in a
source category using the available
emissions information. For each source
category, the assessment involves a
review of emissions data with an
appropriate accounting for emissions
variability. Various methods of
estimating emissions can be used if the
methods can be shown to provide
reasonable estimates of the actual
emissions performance of a source or
sources.
The MACT standards for existing
sources must be at least as stringent as
the average emissions limitation
achieved by the best-performing 12
percent of existing sources (for which
the Administrator has emissions
information) or the best-performing five
sources for source categories or
subcategories with fewer than 30
sources (CAA section 112(d)(3)(A) and
(d)(3)(B)). For new sources, MACT
standards must be at least as stringent
as the control level achieved in practice
by the best-controlled similar source
(CAA section 112(d)(3)). The EPA must
also consider more stringent ‘‘beyondthe-floor’’ control options. When
considering beyond-the-floor options,
the EPA must consider not only the
maximum degree of reduction in
emissions of HAP, but must take into
account costs, energy, and non-air
quality health and environmental
impacts.
In 2014, only one facility operates
phosphate rock calciners. In response to
the April 2010 CAA section 114 request,
the facility provided Hg emissions
testing results for one of their six
calciners to the EPA. In addition, the
facility provided Hg emissions testing
results for another, previously untested
calciner in response to the January 2014
CAA section 114 request. As a result,
the EPA had two datasets (at one
facility) on which to base the MACT
floors for Hg for new and existing
phosphate rock calciners. However,
calciner Hg emissions are the result of
Hg contained in the fuel and raw
materials. Because the six calciners are
designed to be identical and use the
same raw materials and fuels, Hg
emissions from the six calciners are
expected to be identical. This
determination is consistent with the
June 13, 2002, amendments to the
NESHAP subpart AA (67 FR 40814)
when the EPA could not find any reason
to believe that the six calciners are not
identical in regards to particulate
emissions. In the preamble to the 2002
amendments, we concluded that factors
other than the MACT technology (e.g.,
the source of the rock input, operator
training experience) do not affect
emission levels and that the calciners
were designed to be identical. For this
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reason, all the data from the calciners
were combined into one dataset to
determine both new and existing MACT
floors.
To determine the MACT floors for
phosphate rock calciners, we used the
arithmetic average of all the available
emissions data from the 2010 and 2014
data requests and accounted for
emissions variability. We accounted for
emissions variability in setting floors
not only because variability is an aspect
of performance, but because it is
reasonable to assess performance over
time and to account for test method
variability. The United States Court of
Appeals for the District of Columbia
Circuit has recognized that the EPA may
consider variability in estimating the
degree of emission reduction achieved
by best-performing sources, and in
setting MACT floors (see Mossville
Environmental Action Now v. EPA, 370
F.3d 1232, 1241–42 (D.C. Cir. 2004)).
To account for variability in the
operation and emissions, we used the
stack test data to calculate the average
emissions and the 99-percent upper
prediction limit (UPL) to derive the
MACT floor limit. For more information
regarding the general use of the UPL and
why it is appropriate for calculating
MACT floors, see the memorandum,
‘‘Use of the Upper Prediction Limit for
Calculating MACT Floors,’’ which is
available in the docket for this action.
Table 3 of this preamble provides the
results of the MACT floor calculations
(considering variability) for Hg.
TABLE 3—RESULTS OF THE MACT FLOOR CALCULATIONS FOR MERCURY FROM PHOSPHATE ROCK CALCINERS AT
PHOSPHORIC ACID FACILITIES
Pollutant
Results
0.14 a
Hg
Units
mg/dscm @3%O2.
a The
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EPA is proposing beyond-the-floor emission standards for Hg from phosphate rock calciners; therefore, the results of the MACT floor
variability calculations do not reflect the proposed emission standards for Hg from phosphate rock calciners. Please refer to Table 4 of this preamble for the proposed emission limits for Hg.
Additional details regarding the
MACT floor analysis and UPL
calculations, including a description of
how we assessed the limited dataset that
was used to calculate the MACT floor
value, are contained in the
memorandum, ‘‘Maximum Achievable
Control Technology (MACT) Floor
Analysis for the Phosphate Rock
Calciners at Phosphoric Acid
Manufacturing Plants,’’ which is
available in the docket for this action.
Additional detail on the EPA’s approach
for applying the UPL methodology to
limited datasets is provided in the
memorandum, ‘‘Approach for Applying
the Upper Prediction Limit to Limited
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Datasets,’’ which is available in the
docket for this action.
Once the MACT floor determinations
were completed, we considered various
regulatory options more stringent than
the MACT floor levels of control (e.g.,
control technologies or work practices
that could result in lower emissions).
The memorandum, ‘‘Beyond-the-Floor
Analysis for Phosphate Rock Calciners
at Phosphoric Acid Manufacturing
Plants,’’ which is available in the docket
for this action, contains a detailed
description of the beyond-the-floor
consideration. We first identified
regulatory requirements for phosphate
rock calciners that would be more
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stringent than the MACT floor level of
control and determined whether the
requirements were technically feasible.
If the more stringent requirements were
technically feasible, we conducted an
analysis of the cost and emission
impacts associated with implementing
the requirements.
We analyzed a beyond-the-floor
option of requiring existing phosphate
rock calciners to meet a Hg emission
limit of 0.014 milligrams per dry
standard cubic meter (mg/dscm) on a 3percent oxygen basis. This reflects the
expected emission reductions that can
be achieved using the available control
technologies. Specifically, we analyzed
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the costs and emission reductions of
two types of control technologies:
installation of a fixed-bed carbon
adsorption system, and installation of
activated carbon injection (ACI)
(followed by either the existing wet
electrostatic precipitators (WESP) or a
newly installed fabric filter system).
Both the fixed-bed and ACI systems are
estimated to reduce emissions of Hg by
90 percent from the baseline emissions
(for further detail see the memorandum,
‘‘Beyond-the-Floor Analysis for the
Phosphate Rock Calciners at Phosphoric
Acid Manufacturing Plants,’’ which is
available in the docket for this action).
We chose to evaluate an ACI system
(installed after the existing WESP)
followed by a fabric filter, in addition to
an ACI system followed by the existing
WESP, due to the relatively high
moisture content of the calciner exhaust
streams. ACI followed by a fabric filter
is the most common control system
installed for control of Hg, but in this
case, the high moisture content may
have a tendency to blind a fabric filter.
We also evaluated fixed-bed carbon
adsorption systems as potential control
technology for achieving beyond-thefloor emission reductions. For a fixed-
bed carbon adsorption system, we
estimate that applying additional
control to reduce Hg emissions from
phosphate rock calciners would result
in an annualized cost of approximately
$1.2 million, and would achieve Hg
reductions of 145 pounds of Hg per
year. The cost effectiveness of installing
a fixed-bed carbon adsorber was
estimated to be $8,000 dollars per
pound of Hg reduced, which we
considered to be cost effective. This
cost-effectiveness for Hg is comparable
to or less than values the EPA found to
be cost effective for removal of Hg in
other air toxics rules. For example, in
the National Emission Standards for
Hazardous Air Pollutants: Mercury
Emissions from Mercury Cell ChlorAlkali Plants, the cost effectiveness was
found to be between $13,000 to $31,000
per pound of Hg emissions reduced for
the individual facilities (see
Supplemental proposed rule, 76 FR
13858 (March 14, 2011)).
For an ACI system, we estimate that
applying additional control to reduce
Hg emissions from phosphate rock
calciners would result in an annualized
cost of approximately $1.8 million to
$2.5 million (using a WESP or a fabric
filter system, respectively), and would
achieve Hg reductions of 145 pounds of
Hg per year. The cost effectiveness of
installing an ACI system was estimated
to be between $12,000 and $17,000
dollars per pound of Hg reduced (using
a WESP or a fabric filter system,
respectively), which we considered to
be cost effective on the basis previously
stated. Consequently, we are proposing
that existing phosphate rock calciners
meet a Hg emission limit of 0.014 mg/
dscm on a 3-percent oxygen basis as a
beyond-the-floor standard. We are also
proposing that phosphate rock calciners
at new sources meet a beyond-the-floor
Hg emission limit of 0.014 mg/dscm on
a 3-percent oxygen basis. Table 4 of this
preamble lists the proposed Hg emission
limits for phosphate rock calciners. We
are unaware of any technologies that
could further reduce Hg emissions from
streams that have high moisture content.
The memorandum, ‘‘Beyond-the-Floor
Analysis for the Phosphate Rock
Calciners at Phosphoric Acid
Manufacturing Plants,’’ which is
available in the docket for this action,
documents the results of the beyondthe-floor analysis.
TABLE 4—PROPOSED EMISSION LIMITS FOR MERCURY FROM PHOSPHATE ROCK CALCINERS AT PHOSPHORIC ACID
FACILITIES
Pollutant
Limit
Units
Existing and new sources:
Hg ........................................................................................
0.014
mg/dscm @3%O2.
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b. Determination of Work Practice
Standards for Hydrogen Fluoride From
Phosphate Rock Calciners
The 1999 Phosphoric Acid
Manufacturing NESHAP (i.e., NESHAP
subpart AA) included emissions limits
for total F as a surrogate for HF for
WPPA and SPA processes. A total F
emission limit was not set for phosphate
rock dryers or phosphate rock calciners.
We propose to address the failure to set
an emission limit in this action. Test
data collected from industry in 2014
show HF emissions from phosphate
rock calciners, although more than half
of the data are below-the-method
detection limit (BDL). CAA section
112(h)(1) states that the Administrator
may prescribe a work practice standard
or other requirements, consistent with
the provisions of CAA sections 112(d) or
(f), in those cases where, in the
judgment of the Administrator, it is not
feasible to enforce an emission standard.
CAA section 112(h)(2)(B) further defines
the term ‘‘not feasible’’ in this context
to apply when ‘‘the application of
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measurement technology to a particular
class of sources is not practicable due to
technological and economic
limitations.’’ Therefore, we are
proposing work practice standards for
HF emissions from phosphate rock
calciners. Rock dryers are no longer
used in this source category. Therefore,
we are not proposing a limit or work
practice standard for HF from rock
dryers.
In response to a January 2014 CAA
section 114 request, the EPA received
HF emissions testing results by EPA
Method 320 for one phosphate rock
calciner. Of the six test runs reported to
EPA, four were reported as BDL. The
detected concentrations were, on
average, only 20 percent above the
method detection limit. The expected
measurement imprecision for an
emissions value occurring at or near the
method detection limit is about 40 to 50
percent. Because the HF emission levels
are BDL or near BDL, the measured
concentration values are questionable
for HF. As a result, we are uncertain of
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the true levels of HF emitted from
phosphate rock calciners.
Because approximately 67 percent of
the HF data collected using EPA Method
320 were BDL, and the fact that the
detected concentrations were, on
average, only 20 percent above the
method detection limit, the EPA
concludes that HF emissions from
phosphate rock calciners cannot
practicably be measured. As a result, we
are proposing work practice standards
in place of a numeric emission limit for
HF from phosphate rock calciners.
According to information provided by
industry, phosphate rock calciners are
operated to remove organic content from
the phosphate rock in efforts to produce
products with low organic content (refer
to the memorandum, ‘‘Summary of
August 14, 2012 U.S. EPA Meeting with
PCS Phosphate,’’ which is available in
the docket for this action). Based on
review of available literature, liberation
of fluorine takes place at temperatures
between approximately 2,500 and 2,750
degrees Fahrenheit (in addition to
adding defluorinating agents), whereas
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removal of organic matter and
dissociation of carbonates is typically
carried out between 1,200 and 1,830
degrees Fahrenheit. Process flow
diagrams submitted by industry in
response to an April 2010 and January
2014 CAA section 114 request indicate
that the phosphate rock calciners
currently in operation maintain a
calcination temperature of less than
1,600 degrees Fahrenheit. Based on this
information, we conclude that
maintaining the temperature of the
phosphate rock calciner fluidized bed at
less than 1,600 degrees Fahrenheit will
minimize emission of HF. Therefore, we
are proposing a maximum calcination
temperature of less than 1,600 degrees
Fahrenheit for phosphate rock calciners
as a work practice standard to control
HF emissions. The facility that operates
calciners currently maintains
temperatures below 1,600 degrees
Fahrenheit, as such, we do not expect
any costs of control with this proposed
work practice requirement.
In addition, particulate emissions
from the calciners currently in operation
are controlled using a combination of an
absorber (i.e., a Venturi-type wet
scrubbing system) and an electrostatic
precipitator. As discussed in section
IV.D.1 of this preamble, the Phosphoric
Acid Manufacturing source category
uses wet scrubbing technology
(including Venturi-type wet scrubbing
systems) to control HF emissions from
various processes located at the source
category. Because HF is highly soluble
in water, we expect that, if HF is present
in the calcination exhaust stream in any
amount, the absorbers currently in
operation are achieving some level of
emission reduction. As a result, we are
proposing to require that emissions from
phosphate rock calciners be routed to an
absorber, in addition to proposing a
maximum calcination temperature, to
limit emissions of HF from phosphate
rock calciners.
Refer to the memorandum,
‘‘Maximum Achievable Control
Technology (MACT) Floor Analysis for
the Phosphate Rock Calciners at
Phosphoric Acid Manufacturing
Plants,’’ available in the docket for this
action, for additional information
regarding the determination of the work
practice standards to control HF
emissions. The EPA did not identify any
beyond-the-floor options for reducing
HF emissions from the phosphate rock
calciners other than the proposed work
practice standard.
2. Gypsum Dewatering Stack and
Cooling Pond Work Practices
We conducted an evaluation of
fugitive HF emissions from gypsum
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dewatering stacks and cooling ponds
and determined that these fugitive
sources contribute the majority of HF
emissions from phosphoric acid
facilities (see the memorandum,
‘‘Emissions Data Used in Residual Risk
Modeling: Phosphoric Acid and
Phosphate Fertilizer Production Source
Categories,’’ which is available in the
docket). The 1999 Phosphoric Acid
Manufacturing NESHAP (i.e., NESHAP
subpart AA) did not include emission
limits or require work practices for
control of fugitive HF emissions from
gypsum dewatering stacks, or cooling
ponds. We are proposing standards that
will control HAP emissions from
gypsum dewatering stacks and cooling
ponds. We are proposing work practices
instead of numeric emission limits
because it is ‘‘not feasible to prescribe
or enforce an emission standard’’ for
these emissions because they are not
‘‘emitted through a conveyance
designed and constructed to emit or
capture such pollutant’’ (see CAA
section 112(h)(2)(A)) as the several
hundred acres average size of these
sources makes conveyance impractical.
The work practices would apply to any
existing or new gypsum dewatering
stacks or cooling ponds at a source
subject to this subpart.
A review of state requirements for
regulated facilities and current literature
on the industry revealed work practices
that include submerging the discharge
pipe below the surface of the cooling
pond; wetting the gypsum dewatering
stack areas during hot or dry periods to
minimize dust formation; using rim
ditch (cell) building techniques that
minimize the overall surface area of the
gypsum dewatering stack and pond;
applying slaked lime to the gypsum
dewatering stack surfaces; and applying
soil caps and vegetation to inactive
gypsum dewatering stacks. After review
of these various state requirements, the
EPA believes that the control measures
required by the states for these facilities
are effective in reducing fugitive
emissions. These measures are,
therefore, consistent with CAA section
112(d) controls and reflect a level of
performance analogous to a MACT floor.
See CAA section 112(h)(1) (in
promulgating work practices, the EPA is
to adopt standards ‘‘which in the
Administrator’s judgment [are]
consistent with section (d) or (f) of this
section’’).
We are proposing that facilities
develop a site-specific gypsum
dewatering stack and cooling pond
management plan to control fugitive
emissions. We have developed a list of
control techniques for facilities to use in
development of this management plan.
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66535
These techniques include: introducing
cooling water or gypsum slurry into a
pond below the surface in order to
minimize aeration of F in the water;
wetting the active gypsum dewatering
stack areas during hot or dry periods to
minimize dust formation; using cell
building techniques that minimize the
overall surface area of the active gypsum
dewatering stack; applying slaked lime
to the active gypsum dewatering stack
surfaces; and applying soil caps and
vegetation to all side slopes of the active
gypsum dewatering stack up to 50 feet
below the stack top. The memorandum,
‘‘Analysis of Requirements for Gypsum
Dewatering Stacks and Cooling Ponds at
Phosphoric Acid Manufacturing
Plants,’’ which is available in the
docket, provides more detail for
choosing these control measures.
The varying geographic locations of
facilities influence the composition of
the phosphate ore mined and the
ambient meteorological conditions, both
of which will influence best
management practices. Therefore, we
believe that it is most effective for
sources to determine the best practices
that are to be incorporated into their
site-specific management plan.
However, as previously noted, sources
would be required to incorporate
management practices from the list of
options being proposed.
We are also proposing a work practice
applicable to facilities when new
gypsum dewatering stacks are
constructed that would limit the size of
active gypsum dewatering stacks and
control fugitive emissions. When new
gypsum dewatering stacks are
constructed, the ratio of total active
gypsum dewatering stacks area (i.e.,
sum of the footprint acreage of all
existing and new active gypsum
dewatering stacks combined) to annual
phosphoric acid manufacturing capacity
must not be greater than 80 acres per
100,000 tons of annual phosphoric acid
manufacturing capacity (equivalent
P2O5 feed).
The extensive area that gypsum
dewatering stacks encompass is a direct
correlation to their high HF emissions.
This is seen when estimating emissions
from gypsum dewatering stacks, where
emission factors are applied (tons HF
per acre per year). In addition, gypsum
dewatering stacks are continuously
releasing emissions unless they are
properly covered and closed. Limiting
the size of gypsum dewatering stacks
would minimize emissions by creating
an upper bound on emissions; this
would require appropriate foresight and
planning of the new gypsum dewatering
stack construction process to ensure the
gypsum dewatering stack area to
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manufacturing capacity ratio is not
exceeded (i.e., facilities may need to
close gypsum dewatering stacks to
comply). While certain states already
require the closure of gypsum
dewatering stacks at the end of their life,
this work practice would apply to
facilities in all states and would ensure
that gypsum dewatering stacks are
appropriately considered from an
emissions perspective in all phases of
their life.
To develop the limit of 80 acres per
100,000 tons of annual phosphoric acid
manufacturing capacity, we evaluated
the area of active gypsum dewatering
stacks to manufacturing capacity for
each facility. We expected facilities with
greater manufacturing capacities to, in
most cases, require larger gypsum
dewatering stack areas, because higher
acid manufacturing rates result in
higher gypsum generation rates;
however, this was not the case. Based
on the available data, we did not detect
a correlation between gypsum stack
dewatering area and phosphoric acid
manufacturing capacity.
We considered that the size of active
gypsum dewatering stacks at a facility is
dynamic and does not remain the same
over time. We also considered other
factors that influence gypsum
dewatering stack size such as the actual
area available for stack construction,
closure of recently active stacks, and
local permitting limitations. Gypsum
dewatering stacks also serve the
fertilizer manufacturing processes in
addition to the phosphoric acid
manufacturing processes as a source of
cooling water, wash water, process
water and slurry water. As a result, we
concluded that the size of gypsum
dewatering stacks is a function of
several factors, including process
optimization. Nonetheless, we still
believe that phosphoric acid
manufacturing capacity has a significant
impact on the size of gypsum
dewatering stacks. As a result, we are
proposing a size limit based on the
current operation of 10 out of 12
facilities. We believe this upper limit
captures the complexities of gypsum
dewatering stack size determination, but
provides a reasonable limit on the size
of active stacks in the future.
Further discussion on the site-specific
gypsum dewatering stack and cooling
pond management plan and details on
the calculation of the ratio of gypsum
dewatering stack area to phosphoric
acid manufacturing capacity is provided
in the memorandum, ‘‘Analysis of
Requirements for Gypsum Dewatering
Stacks and Cooling Ponds at Phosphoric
Acid Manufacturing Plants,’’ which is
available in the docket for this action.
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We solicit comment on the proposed
site-specific gypsum dewatering stack
and cooling pond management plan. We
are also seeking comment on other
approaches for minimizing fugitive
emissions from gypsum dewatering
stacks including, but not limited to:
Limiting the size of active gypsum
dewatering stacks independent of
phosphoric acid manufacturing
capacity, and requiring owners or
operators to apply soil caps and
vegetation to all side slopes (up to a
certain distance below the stack top) for
all new active gypsum dewatering
stacks and new gypsum cells that are
built on to (or adjacent to) existing
active gypsum dewatering stacks.
B. What are the results of the risk
assessment and analyses for the
Phosphoric Acid Manufacturing source
category?
The preamble sections below
summarize the results of the risk
assessment for the Phosphoric Acid
Manufacturing source category. The
complete risk assessment, Draft
Residual Risk Assessment for Phosphate
Fertilizer Production and Phosphoric
Acid Manufacturing, is available in the
docket for this action.
1. Inhalation Risk Assessment Results
The basic chronic inhalation risk
estimates presented here are the
maximum individual lifetime cancer
risk, the maximum chronic HI and the
cancer incidence. We also present
results from our acute inhalation impact
screening in the form of maximum HQs,
as well as the results of our preliminary
screening for potential non-inhalation
risks from PB–HAP. Also presented are
the HAP ‘‘drivers,’’ which are the HAP
that collectively contribute 90 percent of
the maximum cancer risk or maximum
HI at the highest exposure location.
The inhalation risk results for this
source category indicate that maximum
lifetime individual cancer risks are less
than 1-in-1 million. The total estimated
cancer incidence from this source
category is 0.0002 excess cancer cases
per year, or one excess case in every
5,000 years. The maximum chronic noncancer TOSHI value for the source
category could be up to 0.2 associated
with emissions of hydrofluoric acid
from gypsum dewatering stacks and
cooling ponds, indicating no significant
potential for chronic non-cancer
impacts.
We analyzed the potential differences
between actual emissions levels and
calculated the maximum emissions
allowable under the MACT standards
for every emission process group for this
source category. Based upon the above
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analysis, we multiplied the modeled
actual risks for the MIR facility with
site-specific process multipliers to
estimate allowable risks under the
MACT. We deemed this approach
sufficient due to the low actual modeled
risks for the source category. The
maximum lifetime individual cancer
risks based upon allowable emissions
are still less than 1-in-1 million. The
maximum chronic non-cancer TOSHI
value increased to an HI of 0.3.
2. Acute Risk Results
Worst-case acute HQs were calculated
for every HAP that has an acute
benchmark. Two facilities were
identified with HQ values greater than
1. For cases where the acute HQ from
the screening analysis was greater than
1, we further refined the estimates by
determining the highest HQ value that
is outside facility boundaries. The
highest refined, worst-case acute HQ
value is 2 (based on the acute reference
exposure level (REL) for hydrofluoric
acid). The HQ values represent upperbound risk estimates for both facilities;
the off-site locations for these sites were
either located in a rural location in
which public access is limited or in an
off-site area that may be owned by the
facility. The primary source of
emissions is fugitive air releases from
gypsum dewatering stacks and cooling
ponds. See the memorandum,
‘‘Emissions Data Used in Residual Risk
Modeling: Phosphoric Acid and
Phosphate Fertilizer Production Source
Category,’’ which is available in the
docket for this rulemaking, for a
detailed description of the methodology
we used to develop the maximum
hourly emissions for this source
category. Based on maximum hourly
emission estimates available by
emission process group, an emissions
multiplier of 1 was used to estimate the
peak hourly emission rates for this
source category.
To better characterize the potential
health risks associated with estimated
worst-case acute exposures to HAP, we
examined a wider range of available
acute health metrics than we examine
for our chronic risk assessments. This is
in response to the acknowledgement
that there are generally more data gaps
and inconsistencies in acute reference
values than there are in chronic
reference values. By definition, the
acute reference exposure level relied on
in the analysis, the California Reference
Exposure Level (CA–REL), represents a
health-protective level of exposure, with
no risk anticipated below those levels,
even for repeated exposures; however,
the health risk from higher-level
exposures is unknown. Therefore, when
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an REL is exceeded, we have used
secondary acute dose-response exposure
levels, including the AEGL–1 and ERPG,
as a second comparative measure. The
worst-case, maximum estimated 1-hour
exposure to hydrofluoric acid outside
the facility fence line for the Phosphoric
Acid Manufacturing source category is
0.5 ug/m3. This estimated worst-case
exposure exceeds the 1-hour REL by a
factor of 2 (HQREL = 2) and is below the
1-hour AEGL–1 (HQAEGL–1 = 0.6). See
the memorandum, ‘‘Draft Residual Risk
Assessment for Phosphate Fertilizer
Production and Phosphoric Acid
Manufacturing’’ in the docket for this
rulemaking for additional information.
3. Multipathway Risk Screening Results
For the Phosphoric Acid Production
source category, the EPA conducted a
Tier I screening-level evaluation of the
potential human health risks associated
with emissions of PB–HAP. The PB–
HAP emitted by facilities in this
category include Hg compounds (12
facilities), Pb compounds (12 facilities),
and cadmium compounds (12 facilities),
dioxin/furan compounds (1 facility),
and POM compounds (1 facility). We
compared reported emissions of PB–
HAP to the Tier I screening emission
thresholds established by the EPA for
the purposes of the RTR risk
assessments. One facility emitted
divalent Hg (Hg2+) above the Tier I
screening threshold level, exceeding the
screening threshold by a factor of 7 and
the cadmium emissions exceeded the
cadmium screening threshold by a
factor of 2. Consequently, we conducted
a Tier II screening assessment.
For the Tier II screening assessment,
we refined our Hg2+ and cadmium
analysis with additional site-specific
information. The additional site-specific
information included the land use
around the facilities, the location of
fishable lakes within 50 km of the
facility, and local wind direction and
speed. The Tier II Screen also included
two scenarios to evaluate health risks by
evaluating risks separately for two
hypothetical receptors; (1) subsistence
travelling angler and (2) subsistence
farmer. The travelling fisher scenario is
based on the idea that an adult fisher
might travel to multiple lakes if the first
(i.e., highest-concentration) lake is
unable to provide him an adequate
catch to satisfy the assumed ingestion
rate (i.e., 373 grams/day for adults) over
a 70-year time frame. This assessment
uses the assumption that the biological
productivity limitation of each lake is 1
gram of fish per acre of water, meaning
that in order to fulfill the adult ingestion
rate, the fisher will need to fish from
373 total acres of lakes. The result of
this analysis was the development of a
site-specific emission-screening
threshold for Hg2+. We compared this
refined Tier II screening threshold for
Hg2+ to the facility’s Hg2+ emissions.
The facility’s emissions from both
pollutants of concern are below the Tier
II screening threshold, indicating no
potential for multipathway impacts of
concern from this facility.
For the other PB–HAP emitted by
facilities in the source category, no
facilities emit POM, or dioxin
compounds above the Tier I screening
threshold level. Pb is a PB–HAP, but the
NAAQS value (which was used for the
chronic noncancer risk assessment)
takes into account multipathway
exposures, so a separate multipathway
screening value was not developed.
Since we did not estimate any
exceedances of the NAAQS in our
chronic noncancer risk assessment, we
do not expect any significant
multipathway exposure and risk due to
Pb emissions from these facilities. For
more information on the multipathway
screening assessment conducted for this
source category, see the memorandum,
‘‘Draft Residual Risk Assessment for
Phosphate Fertilizer Production and
Phosphoric Acid Manufacturing’’
provided in the docket for this
rulemaking.
4. Environmental Risk Screening Results
As described in section III.A.5 of this
preamble, we conducted an
environmental risk screening
assessment for the Phosphoric Acid
Manufacturing source category. In the
Tier I screening analysis for PB–HAP
other than Pb (which was evaluated
differently, as noted in section III.A.5 of
this preamble), none of the individual
modeled concentrations for any facility
in the source category exceed any of the
ecological benchmarks (either the
LOAEL or NOAEL). Therefore, we did
not conduct a Tier II screening
assessment. For Pb, we did not estimate
any exceedances of the secondary Pb
NAAQS.
For acid gases, the average modeled
concentration around each facility (i.e.,
the average concentration of all off-site
data points in the modeling domain) did
not exceed any ecological benchmarks
(either the LOAEL or NOAEL). For HCl,
each individual concentration (i.e., each
off-site data point in the modeling
domain) was below the ecological
benchmarks for all facilities. For HF,
less than 1 percent of the off-site
modeling domain for the source
category was above the LOAEL
ecological benchmark. The largest
facility exceedance area represented 3
percent of the facility’s 50 km modeling
domain. We did not identify an adverse
environmental effect as defined in CAA
section 112(a)(7) from HAP emissions
from this source category.
5. Facility-Wide Risk Results
The facility-wide MIR and TOSHI are
based on emissions, as identified in the
NEI, from all emissions sources at the
identified facilities. The results of the
facility-wide analysis indicate that all
12 facilities with phosphoric acid
manufacturing processes have a facilitywide cancer MIR less than or equal to
1-in-1 million. The maximum facilitywide TOSHI for the source category is
0.2. The risk results are summarized in
Table 5 of this preamble.
TABLE 5—HUMAN HEALTH RISK ASSESSMENT FOR PHOSPHORIC ACID MANUFACTURING
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Category & number
of facilities
modeled
Phosphoric Acid
(12 facilities).
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Cancer MIR
(in 1 million)
Based on
actual
emissions
Based on
allowable
emissions
0.09
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0.09
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Cancer
incidence
(cases per
year)
Population
with risks
of 1-in-1
million or
more
0.0002
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Population
with risks
of 10-in-1
million or
more
0
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Max chronic non-cancer HI
Based on
actual
emissions
0
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Based on
allowable
emissions
0.2
07NOP2
0.3
Worst-case max
acute non-cancer
HQ
HQREL = 2
(hydrofluoric
acid)
HQAEGL–1 = 0.6
(hydrofluoric
acid).
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TABLE 5—HUMAN HEALTH RISK ASSESSMENT FOR PHOSPHORIC ACID MANUFACTURING—Continued
Category & number
of facilities
modeled
Cancer MIR
(in 1 million)
Based on
actual
emissions
Facility-wide (12 facilities).
Based on
allowable
emissions
0.5
0.5
Cancer
incidence
(cases per
year)
Population
with risks
of 1-in-1
million or
more
0.001
Population
with risks
of 10-in-1
million or
more
0
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Based on
actual
emissions
0
in our risk assessment, as well as the
health impacts of such potential
additional measures. As noted in our
discussion of the technology review in
section III.C of this preamble, no
measures (beyond those already in place
or that we are proposing today under
CAA sections 112(d)(2) and (d)(3)) were
identified for reducing HAP emissions
from the Phosphoric Acid
Manufacturing source category. In
addition, because our analyses show
that the maximum baseline chronic
cancer risk is below 1-in-1 million, the
maximum chronic non-cancer HI is less
than 1, and the worst-case acute HQ is
less than the AEGL–1, minimal
reductions in risk could be achieved
even if we identified measures that
could reduce HAP emissions further.
Based on the discussion above, we
propose that the current standards
provide an ample margin of safety to
protect public health.
Although the current standards were
found to provide an ample margin of
safety to protect public health, we also
are proposing additional standards to
C. What are our proposed decisions
address previously unregulated
regarding risk acceptability, ample
emissions of Hg and HF from phosphate
margin of safety and adverse
environmental effects for the Phosphoric rock calciners. We are proposing Hg
emission limits and HF work practice
Acid Manufacturing source category?
standards for the phosphate rock
1. Risk Acceptability
calciners at phosphoric acid facilities,
resulting in an estimated HAP reduction
The risk assessment results for the
between 165 and 220 pounds per year
phosphoric acid manufacturing source
of Hg. We are also proposing that
category indicate that all facilities have
sources develop management plans for
a cancer MIR less than 1-in-1 million.
The maximum TOSHI is less than 1, and fugitive emissions from cooling ponds
and gypsum dewatering stacks. As
the maximum worst-case acute HQ is
noted above, we are proposing that the
less than the AEGL–1 benchmark.
MACT standard, prior to the
Therefore, we propose that the risks
implementation of the proposed
posed by emissions from this source
emission limits and work practice
category are acceptable.
standards for phosphate rock calciners
2. Ample Margin of Safety Analysis and discussed in this section of the
Proposed Controls
preamble and the fugitive emissions
work practice standard, provides an
Under the ample margin of safety
ample margin of safety to protect public
analysis, we evaluate the cost and
health. Therefore, we maintain that,
feasibility of available control
after the implementation of the
technologies and other measures
phosphate rock calciner emission limits
(including the controls, measures, and
and work practice standards, and the
costs evaluated under the technology
fugitive emissions work practice
review) that could be applied in this
standard, the rule will continue to
source category to further reduce the
risks due to emissions of HAP identified provide an ample margin of safety to
6. What demographic groups might
benefit from this regulation?
To determine whether or not to
conduct a demographics analysis, which
is an assessment of risks to individual
demographic groups, we look at a
combination of factors including the
MIR, non-cancer TOSHI, population
around the facilities in the source
category and other relevant factors. For
the Phosphoric Acid Manufacturing
source category, the MIR is less than 1in-1 million and the HI is less than 1.
Therefore, we did not conduct an
assessment of risks to individual
demographic groups for this
rulemaking. However, we did conduct a
proximity analysis, which identifies any
overrepresentation of minority, low
income or indigenous populations near
facilities in the source category. The
results of this analysis are presented in
the section of this preamble titled,
‘‘Executive Order 12898: Federal
Actions to Address Environmental
Justice in Minority Populations and
Low-Income Populations.’’
Max chronic non-cancer HI
Based on
allowable
emissions
0.2
0.3
Worst-case max
acute non-cancer
HQ
_
protect public health. Consequently, we
do not believe it will be necessary to
conduct another residual risk review
under CAA section 112(f) for this source
category 8 years following promulgation
of new emission limits and work
practice standards for phosphate rock
calciners and promulgation of new
fugitive emission work practices, merely
due to the addition of these MACT
requirements. While our decisions on
risk acceptability and ample margin of
safety are supported even in the absence
of these reductions (from calciners,
cooling ponds and gypsum dewatering
stacks), if we finalize the proposed
requirements for these sources, they
would further strengthen our
conclusions that risk is acceptable with
an ample margin of safety to protect
public health.
Although we did not identify any new
technologies to reduce risk from this
source category, we are specifically
requesting comment on whether there
are additional control measures that
may be able to reduce risks from the
source category. We request any
information on potential emission
reductions of such measures, as well the
cost and health impacts of such
reductions to the extent they are known.
3. Adverse Environmental Effects
Based on the results of our
environmental risk screening
assessment, we conclude that there is
not an adverse environmental effect as
a result of HAP emissions from the
Phosphoric Acid Manufacturing source
category. We are proposing that it is not
necessary to set a more stringent
standard to prevent, taking into
consideration costs, energy, safety and
other relevant factors, an adverse
environmental effect.
D. What are the results and proposed
decisions based on our technology
review for the Phosphoric Acid
Manufacturing source category?
1. NESHAP Technology Review
In order to fulfill our obligations
under CAA section 112(d)(6), we
conducted a technology review to
identify new developments that may
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advise revisions to the current NESHAP
standards applicable to the Phosphoric
Acid Manufacturing source category
(i.e., NESHAP subpart AA). In
conducting our technology review for
the Phosphoric Acid Manufacturing
source category, we utilized the RBLC
database and the data submitted by
facilities in response to the April 2010
CAA section 114 request.
Based on our review of the RBLC, we
did not find any new developments in
practices, processes and control
technologies that have been applied
since the original NESHAP to reduce
emissions from phosphoric acid
manufacturing plants.
Based on our review of the CAA
section 114 data (see memorandum,
‘‘CAA Section 111(b)(1)(B) and 112(d)(6)
Reviews for the Phosphoric Acid
Manufacturing and Phosphate Fertilizer
Production Source Categories,’’ which is
available in Docket No. EPA–HQ–OAR–
2012–0522), we determined that the
control technologies used to control
stack emissions at phosphoric acid
manufacturing plants have not changed
since the EPA published the 1996
memorandum, ‘‘National Emission
Standards for Hazardous Air Pollutants
from Phosphoric Acid Manufacturing
and Phosphate Fertilizers Production;
Proposed Rules—Draft Technical
Support Document and Additional
Technical Information,’’ which is
available in Docket ID No. A–94–02.
In general, the Phosphoric Acid
Manufacturing source category
continues to use wet scrubbing
technology to control HF emissions
from the various processes located at
this source category (e.g., WPPA, SPA
and PPA). We did not identify any
technical developments in wet
scrubbing methods used at phosphoric
acid manufacturing plants. As noted in
the 1996 memorandum discussed above,
the type and configuration of the wet
scrubbing technology varies
significantly between facilities and
between process lines within a facility.
In addition, electrostatic precipitators
have been installed to control PM
emissions at the phosphate rock
calciners. In order to determine the
differences in effectiveness of control
technologies we identified, we reviewed
the emissions data submitted by
facilities in response to the April 2010
and January 2014 CAA section 114
requests.
For WPPA process lines, differences
in facility emissions may be related to
the control technology used; however, it
is difficult to discern whether this is the
case because each WPPA process line
operates a unique equipment and
control technology configuration (i.e.,
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there are no WPPA process lines that
operate in similar configurations for
comparison).
We observed some differences in total
F emissions from SPA process lines.
However, we did not find any patterns
in emissions reductions based on
control technology used because most of
the SPA process lines that were tested
operate a unique equipment and control
technology configuration. For all SPA
process lines that we examined,
emissions from the evaporators are sent
to a single wet scrubber, but the type of
wet scrubber used at these SPA process
lines varies.
Some SPA process lines include an
oxidation step to remove organic
impurities from the acid. For one
facility, we noted relatively high HF
emissions from a currently uncontrolled
oxidation process. The application of
wet scrubbing control technology would
be consistent with other SPA process
lines, where all applicable emission
points are controlled by wet scrubbers.
Available information from similar
sources controlled by wet scrubbers
indicates that the use of wet scrubbing
control technology would result in a
reduction of emissions from the
identified oxidation process to levels
consistent with other industry wide
SPA emissions. Because the facility
already has wet scrubbing technology
for their SPA process line, they should
only need to install additional ductwork
from the uncontrolled emission point to
the wet scrubber. Therefore, it would
not be necessary to install a new wet
scrubber to control the oxidation
process emissions. Refer to the
memorandum, ‘‘Control Costs and
Emissions Reductions for Phosphoric
Acid and Phosphate Fertilizer
Production Source Categories,’’ which is
available in the docket, for additional
discussion regarding the uncontrolled
oxidation process.
For PPA process lines, it is not
possible to discern whether the control
technology used is more (or less)
effective than another control
technology because there is only one set
of data.
We believe that observed differences
in HAP emissions from WPPA, SPA and
PPA process lines, except for the one
uncontrolled oxidation process at a SPA
process line, are the result of factors
other than control technology (e.g.,
subtle differences in sampling and
analytical techniques, age of control
equipment and differences in facility
operating parameters). Therefore,
neither these data nor any other
information we have examined show
that there has been a significant
improvement in the add-on control
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66539
technology or other equipment since
promulgation of NESHAP subpart AA.
There are six existing phosphate rock
calciners located at one facility. These
are the only phosphate rock calciners in
the source category. The one facility
with calciners had wet scrubbers
installed prior to the current NESHP PM
limits being promulgated. To meet the
current PM limits, the facility added
WESP in addition to the previously
installed wet scrubbers. Based on the
data submitted by facilities in response
to the April 2010 CAA section 114
request, PM emissions from these units
vary from 0.0012 to 0.0695 grains PM
per dry standard cubic foot. This range
of emissions indicate that the current
limits represent expected performance
of the control technology configuration.
We did not identify any new costeffective technologies that could reduce
emissions further from this source.
Based on this information, we are not
proposing any revisions to the PM limits
from calciners.
We also reviewed the CAA section
114 responses to identify any work
practices, pollution prevention
techniques and process changes at
phosphoric acid manufacturing plants
that could achieve emission reductions.
We did not identify any developments
regarding practices, techniques, or
process changes that affect point source
emissions from this source category. See
the memorandum, ‘‘CAA Section
111(b)(1)(B) and 112(d)(6) Reviews for
the Phosphoric Acid Manufacturing and
Phosphate Fertilizer Production Source
Categories,’’ which is available in the
docket, for additional details on the
technology review.
In light of the results of the
technology review, we conclude that
additional standards are not necessary
pursuant to CAA section 112(d)(6) and
we are not proposing changes to
NESHAP subpart AA as part of our
technology review. We solicit comment
on our proposed decision.
2. NSPS Review
Pursuant to CAA section 111(b)(1)(B),
we conducted a review to identify new
developments that may advise revisions
to the current NSPS standards
applicable to the Phosphoric Acid
Manufacturing source category (i.e.,
NSPS subparts T and U). This review
considered both (1) whether
developments in technology or other
factors support the conclusion that a
different system of emissions reduction
has become the ‘‘best system of
emissions reduction’’ and (2) whether
emissions limitations and percent
reductions beyond those required by the
standards are achieved in practice.
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As discussed in section IV.D.1 of this
preamble, the EPA conducted a
thorough search of the RBLC, section
114 data received from industry and
other relevant sources. The emission
sources for both NSPS and the control
technologies that would be employed
are the same as those used for the
NESHAP regulating phosphoric acid
plants, yielding the same results of no
cost-effective emission reductions
strategies being identified.
Therefore, we are proposing that
revisions to NSPS subpart T and subpart
U standards are not appropriate
pursuant to CAA section 111(b)(1)(B).
We solicit comment on our proposed
determination.
E. What other actions are we proposing
for the Phosphoric Acid Manufacturing
source category?
In addition to the proposed actions
described above, we are proposing
additional revisions or clarifications.
We are proposing clarifications to the
applicability of NESHAP subpart AA,
NSPS subpart T, and NSPS subpart U.
In addition, we are proposing revisions
to the startup, shutdown and
malfunction (SSM) provisions of
NESHAP subpart AA in order to ensure
that they are consistent with the court
decision in Sierra Club v. EPA, 551 F.
3d 1019 (D.C. Cir. 2008), which vacated
two provisions that exempted sources
from the requirement to comply with
otherwise applicable CAA section
112(d) emission standards during
periods of SSM. We also are proposing
various other changes to testing,
monitoring, recordkeeping and
reporting requirements in NESHAP
subpart AA, NSPS subpart T, and NSPS
subpart U. Our analyses and proposed
changes related to these issues are
discussed in this section of this
preamble.
1. Clarifications to Applicability and
Certain Definitions
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a. NESHAP Subpart AA
For the applicability section of
NESHAP subpart AA, we determined
that it was unclear whether emissions
from clarifiers and defluorination
systems at wet-process phosphoric acid
process lines, and oxidation reactors at
superphosphoric acid process lines,
were regulated by the Phosphoric Acid
Manufacturing NESHAP. To ensure the
emission standards we are proposing
reflect inclusion of HAP emissions from
all sources in the defined source
category, as initially intended in the
rule promulgation, we believe it
necessary to clarify the applicability of
the NESHAP. Therefore, we are
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proposing to amend the definitions of
wet-process phosphoric acid process
line, superphosphoric acid process line
and purified phosphoric acid process
line to include relevant emission points,
including clarifiers and defluorination
systems at wet-process phosphoric acid
process lines, and oxidation reactors at
superphosphoric acid production lines.
We are also proposing to remove text
from the applicability section that is
duplicative of the revised definitions.
Defluorination of phosphoric acid is
performed at several facilities with at
least two facilities using diatomaceous
earth for the process. Oxidation reactors
are used in the production of SPA at
four facilities to remove organics by
mixing SPA with nitric acid,
ammonium nitrate or potassium
permanganate. These clarifications to
the applicability and definitions of the
standard are more reflective of the
source category definition that includes
any facility engaged in the production of
phosphoric acid.
A technical memorandum,
‘‘Applicability Clarifications to the
Phosphoric Acid Manufacturing
Production Source Category,’’ in the
Docket ID No. EPA–HQ–OAR–2012–
0522 provides further information on
the applicability clarifications proposed
in this action.
We also are proposing to revise the
term ‘‘gypsum stack’’ to ‘‘gypsum
dewatering stack’’ in order to help
clarify the meaning of this fugitive
emission source, and to alleviate any
potential misconception that the ‘‘stack’’
is a point source. Other changes include
the addition of definitions for ‘‘cooling
pond,’’ ‘‘phosphoric acid defluorination
process,’’ ‘‘process line’’ and ‘‘raffinate
stream’’.
b. NSPS Subpart T
For the applicability section of NSPS
subpart T, we determined that it was
unclear whether emissions from
clarifiers and defluorination systems at
wet-process phosphoric acid plants
were regulated by the NSPS. To ensure
the emission standards we are
proposing reflect inclusion of total F
emissions from all sources in the
defined source category, as initially
intended in the rule promulgation, we
believe it necessary to clarify the
applicability of the NSPS. Therefore, we
are proposing to amend the definition of
wet-process phosphoric acid plant to
include relevant emission points,
including clarifiers and defluorination
systems. We are also proposing to
remove text from the applicability
section that is duplicative of the revised
definitions. Defluorination of
phosphoric acid is performed at several
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facilities with at least two facilities
using diatomaceous earth for the
process. These clarifications to the
applicability and definitions of the
standard are more reflective of the
source category definition that includes
any facility engaged in the production of
phosphoric acid.
A technical memorandum,
‘‘Applicability Clarifications to the
Phosphoric Acid Manufacturing
Production Source Category,’’ in the
Docket ID No. EPA–HQ–OAR–2012–
0522 provides further information on
the applicability clarifications proposed
in this action.
c. NSPS Subpart U
For the applicability section of NSPS
subpart U, we determined that it was
unclear whether emissions from
oxidation reactors at superphosphoric
acid plants were regulated by the NSPS.
To ensure the emission standards we are
proposing reflect inclusion of total F
emissions from all sources in the
defined source category, as initially
intended in the rule promulgation, we
believe it necessary to clarify the
applicability of the NSPS. Therefore, we
are proposing to amend the definition of
superphosphoric acid plant to include
relevant emission points, including
oxidation reactors. We are also
proposing to remove text from the
applicability section that is duplicative
of the revised definitions. Oxidation
reactors are used in the production of
SPA at four facilities to remove organics
by mixing SPA with nitric acid,
ammonium nitrate, or potassium
permanganate. These clarifications to
the applicability and definitions of the
standard are more reflective of the
source category definition that includes
any facility engaged in the production of
phosphoric acid.
A technical memorandum,
‘‘Applicability Clarifications to the
Phosphoric Acid Manufacturing
Production Source Category,’’ in the
Docket ID No. EPA–HQ–OAR–2012–
0522 provides further information on
the applicability clarifications proposed
in this action.
2. What are the startup, shutdown and
malfunction requirements?
The United States Court of Appeals
for the District of Columbia Circuit
vacated portions of two provisions in
the EPA’s CAA section 112 regulations
governing the emissions of HAP during
periods of SSM (Sierra Club v. EPA, 551
F.3d 1019 (D.C. Cir. 2008), cert. denied,
130 S. Ct. 1735 (U.S. 2010)).
Specifically, the Court vacated the SSM
exemption contained in 40 CFR
63.6(f)(1) and 40 CFR 63.6(h)(1) holding
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that under section 302(k) of the CAA,
emissions standards or limitations must
be continuous in nature and that the
SSM exemption violates the CAA’s
requirement that some CAA section 112
standards apply continuously.
We are proposing the elimination of
the SSM exemption in this rule.
Consistent with Sierra Club v. EPA, the
EPA is proposing standards in this rule
that apply at all times. We are also
proposing several revisions to appendix
A of subpart AA (the General Provisions
Applicability Table) as explained in
more detail below. For example, we are
proposing to eliminate the incorporation
of the requirement in the General
Provisions that the source develop an
SSM plan. We also are proposing to
eliminate and revise certain
recordkeeping and reporting
requirements related to the SSM
exemption as further described below.
The EPA has attempted to ensure that
the provisions we are proposing to
eliminate are inappropriate,
unnecessary or redundant in the
absence of the SSM exemption. We are
specifically seeking comment on
whether we have successfully done so.
For the reasons explained below, we
are proposing work practice standards
for periods of startup and shutdown in
lieu of numerical emission limits. CAA
section 112(h)(1) states that the
Administrator may promulgate a design,
equipment or operational work practice
standard in those cases where, in the
judgment of the Administrator, it is not
feasible to prescribe or enforce an
emission standard. CAA section
112(h)(2)(B) further defines the term
‘‘not feasible’’ in this context to apply
when ‘‘the application of measurement
technology to a particular class of
sources is not practicable due to
technological and economic
limitations.’’
Startup and shutdown periods at
phosphoric acid manufacturing facilities
generally only last between 30 minutes
to 6 hours. Because of the variability
and the relatively short duration
compared to the time needed to conduct
a performance test, which typically
requires a full working day, the EPA has
determined that it is not feasible to
prescribe a numerical emission standard
for these periods. Furthermore,
according to information provided by
industry, it is possible that the feed rate
(i.e., equivalent P2O5 feed, or rock feed)
can be zero during startup and
shutdown periods. During these
periods, it is not feasible to consistently
enforce the emission standards that are
expressed in terms of lb of pollutant/ton
of feed.
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Although we requested information
on emissions and the operation of
control devices during startup and
shutdown periods in the CAA section
114 survey issued to the Phosphoric
Acid Manufacturing source category, we
did not receive any emissions data
collected during a startup and shutdown
period, and we do not expect that these
data exist. However, based on the
information for control device operation
received in the survey, we concluded
that the control devices could be
operated normally during periods of
startup or shutdown. Also, we believe
that the emissions generated during
startup and shutdown periods are lower
than during steady-state conditions
because the amount of feed materials
introduced to the process during those
periods is lower compared to normal
operations. Therefore, if the emission
control devices are operated during
startup and shutdown, then HAP
emissions will be the same or lower
than during steady-state operating
conditions.
Consequently, we are proposing a
work practice standard rather than an
emissions limit for periods of startup or
shutdown. Control devices used on the
various process lines in this source
category are effective at achieving
desired emission reductions
immediately upon start-up. Therefore,
during startup and shutdown periods,
we are proposing that sources begin
operation of any control device(s) in the
production unit prior to introducing any
feed into the production unit. We are
also proposing that sources must
continue operation of the control
device(s) through the shutdown period
until all feed material has been
processed through the production unit.
Periods of startup, normal operations
and shutdown are all predictable and
routine aspects of a source’s operations.
Malfunctions, in contrast, are neither
predictable nor routine. Instead they
are, by definition sudden, infrequent
and not reasonably preventable failures
of emissions control, process or
monitoring equipment. The EPA
interprets CAA section 112 as not
requiring emissions that occur during
periods of malfunction to be factored
into development of CAA section 112
standards. Under CAA section 112,
emissions standards for new sources
must be no less stringent than the level
‘‘achieved’’ by the best controlled
similar source and for existing sources
generally must be no less stringent than
the average emission limitation
‘‘achieved’’ by the best-performing 12
percent of sources in the category. There
is nothing in CAA section 112 that
directs the EPA to consider
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malfunctions in determining the level
‘‘achieved’’ by the best performing
sources when setting emission
standards. As the United States Court of
Appeals for the District of Columbia
Circuit has recognized, the phrase
‘‘average emissions limitation achieved
by the best performing 12 percent of’’
sources ‘‘says nothing about how the
performance of the best units is to be
calculated.’’ Nat’l Ass’n of Clean Water
Agencies v. EPA, 734 F.3d 1115, 1141
(D.C. Cir. 2013). While the EPA
accounts for variability in setting
emissions standards, nothing in CAA
section 112 requires the agency to
consider malfunctions as part of that
analysis. A malfunction should not be
treated in the same manner as the type
of variation in performance that occurs
during routine operations of a source. A
malfunction is a failure of the source to
perform in a ‘‘normal or usual manner’’
and no statutory language compels EPA
to consider such events in setting CAA
section 112 standards.
Further, accounting for malfunctions
in setting emission standards would be
difficult, if not impossible, given the
myriad different types of malfunctions
that can occur across all sources in the
category and given the difficulties
associated with predicting or accounting
for the frequency, degree and duration
of various malfunctions that might
occur. For these reasons, the
performance of units that are
malfunctioning is not ‘‘reasonably’’
foreseeable. See, e.g., Sierra Club v.
EPA, 167 F.3d 658, 662 (D.C. Cir. 1999)
(the EPA typically has wide latitude in
determining the extent of data gathering
necessary to solve a problem. We
generally defer to an agency’s decision
to proceed on the basis of imperfect
scientific information, rather than to
‘‘invest the resources to conduct the
perfect study.’’). See also, Weyerhaeuser
v. Costle, 590 F.2d 1011, 1058 (D.C. Cir.
1978) (‘‘In the nature of things, no
general limit, individual permit, or even
any upset provision can anticipate all
upset situations. After a certain point,
the transgression of regulatory limits
caused by ‘uncontrollable acts of third
parties,’ such as strikes, sabotage,
operator intoxication or insanity, and a
variety of other eventualities, must be a
matter for the administrative exercise of
case-by-case enforcement discretion, not
for specification in advance by
regulation.’’). In addition, emissions
during a malfunction event can be
significantly higher than emissions at
any other time of source operation. For
example, if an air pollution control
device with 99 percent removal goes offline as a result of a malfunction (as
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might happen if, for example, the bags
in a baghouse catch fire) and the
emission unit is a steady state type unit
that would take days to shut down, the
source would go from 99-percent
control to zero control until the control
device was repaired. The source’s
emissions during the malfunction
would be 100 times higher than during
normal operations, and the emissions
over a 4-day malfunction period would
exceed the annual emissions of the
source during normal operations. As
this example illustrates, accounting for
malfunctions could lead to standards
that are not reflective of (and
significantly less stringent than) levels
that are achieved by a well-performing,
non-malfunctioning source. It is
reasonable to interpret CAA section 112
to avoid such a result. The EPA’s
approach to malfunctions is consistent
with CAA section 112 and is a
reasonable interpretation of the statute.
In the event that a source fails to
comply with the applicable CAA section
112 standards as a result of a
malfunction event, the EPA would
determine an appropriate response
based on, among other things, the goodfaith efforts of the source to minimize
emissions during malfunction periods,
including preventative and corrective
actions, as well as root cause analyses
to ascertain and rectify excess
emissions. The EPA would also
consider whether the source’s failure to
comply with the CAA section 112
standard was, in fact, ‘‘sudden,
infrequent, not reasonably preventable’’
and was not instead ‘‘caused in part by
poor maintenance or careless operation’’
40 CFR 63.2 (definition of malfunction).
If the EPA determines in a particular
case that enforcement action against a
source for violation of an emission
standard is warranted, the source can
raise any and all defenses in that
enforcement action and the federal
district court will determine what, if
any, relief is appropriate. The same is
true for citizen enforcement actions.
Similarly, the presiding officer in an
administrative proceeding can consider
any defense raised and determine
whether administrative penalties are
appropriate.
In summary, the EPA interpretation of
the CAA and, in particular, CAA section
112, is reasonable and encourages
practices that will avoid malfunctions.
Administrative and judicial procedures
for addressing exceedances of the
standards fully recognize that violations
may occur despite good faith efforts to
comply and can accommodate those
situations.
In several prior CAA section 112
rules, the EPA had included an
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affirmative defense to civil penalties for
violations caused by malfunctions in an
effort to create a system that
incorporates some flexibility,
recognizing that there is a tension,
inherent in many types of air regulation,
to ensure adequate compliance while
simultaneously recognizing that despite
the most diligent of efforts, emission
standards may be violated under
circumstances entirely beyond the
control of the source. Although the EPA
recognized that its case-by-case
enforcement discretion provides
sufficient flexibility in these
circumstances, it included the
affirmative defense to provide a more
formalized approach and more
regulatory clarity. See Weyerhaeuser Co.
v. Costle, 590 F.2d 1011, 1057–58 (D.C.
Cir. 1978) (holding that an informal
case-by-case enforcement discretion
approach is adequate); but see Marathon
Oil Co. v. EPA, 564 F.2d 1253, 1272–73
(9th Cir. 1977) (requiring a more
formalized approach to consideration of
‘‘upsets beyond the control of the permit
holder.’’). Under the EPA’s regulatory
affirmative defense provisions, if a
source could demonstrate in a judicial
or administrative proceeding that it had
met the requirements of the affirmative
defense in the regulation, civil penalties
would not be assessed. Recently, the
United States Court of Appeals for the
District of Columbia Circuit vacated an
affirmative defense in one of the EPA’s
CAA section 112 regulations. NRDC v.
EPA, 749 F.3d 1055 (D.C. Cir., 2014)
(vacating affirmative defense provisions
in CAA section 112 rule establishing
emission standards for Portland cement
kilns). The court found that the EPA
lacked authority to establish an
affirmative defense for private civil suits
and held that under the CAA, the
authority to determine civil penalty
amounts in such cases lies exclusively
with the courts, not the EPA.
Specifically, the court found: ‘‘As the
language of the statute makes clear, the
courts determine, on a case-by-case
basis, whether civil penalties are
‘appropriate.’ ’’ See NRDC, 2014 U.S.
App. LEXIS 7281 at *21 (‘‘[U]nder this
statute, deciding whether penalties are
‘appropriate’ in a given private civil suit
is a job for the courts, not EPA.’’).28 In
light of NRDC, the EPA is not including
a regulatory affirmative defense
provision in the proposed rule. As
explained above, if a source is unable to
comply with emissions standards as a
28 The court’s reasoning in NRDC focuses on civil
judicial actions. The Court noted that ‘‘EPA’s ability
to determine whether penalties should be assessed
for Clean Air Act violations extends only to
administrative penalties, not to civil penalties
imposed by a court.’’ Id.
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result of a malfunction, the EPA may
use its case-by-case enforcement
discretion to provide flexibility, as
appropriate. Further, as the D.C. Circuit
recognized, in an EPA or citizen
enforcement action, the court has the
discretion to consider any defense
raised and determine whether penalties
are appropriate. Cf. NRDC, 2014 U.S.
App. LEXIS 7281 at *24 (arguments that
violation were caused by unavoidable
technology failure can be made to the
courts in future civil cases when the
issue arises). The same is true for the
presiding officer in EPA administrative
enforcement actions.29
a. 40 CFR 63.608(b) General Duty
We are proposing to revise the entry
for 40 CFR 63.6(e)(1)(i) and (e)(1)(ii) in
the General Provisions table (appendix
A) by changing the ‘‘yes’’ in column
three to a ‘‘no.’’ Section 63.6(e)(1)(i)
describes the general duty to minimize
emissions. Some of the language in that
section is no longer necessary or
appropriate in light of the elimination of
the SSM exemption. We are proposing
instead to add general duty regulatory
text at 40 CFR 63.608(b) that reflects the
general duty to minimize emissions
while eliminating the reference to
periods covered by an SSM exemption.
The current language in 40 CFR
63.6(e)(1)(i) characterizes what the
general duty entails during periods of
SSM. With the elimination of the SSM
exemption, there is no need to
differentiate between normal operations,
startup and shutdown and malfunction
events in describing the general duty.
Therefore, the language the EPA is
proposing does not include that
language from 40 CFR 63.6(e)(1). We are
also proposing to revise the entry for 40
CFR 63.6(e)(1)(ii) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ Section 63.6(e)(1)(ii) imposes
requirements that are not necessary with
the elimination of the SSM exemption
or are redundant of the general duty
requirement being added at 40 CFR
63.608(b).
b. SSM Plan
We are proposing to revise the entry
for 40 CFR 63.6(e)(3) in the General
29 Although the NRDC case does not address the
EPA’s authority to establish an affirmative defense
to penalties that is available in administrative
enforcement actions, the EPA is not including such
an affirmative defense in the proposed rule. As
explained above, such an affirmative defense is not
necessary. Moreover, assessment of penalties for
violations caused by malfunctions in administrative
proceedings and judicial proceedings should be
consistent. CF. CAA section 113(e) (requiring both
the Administrator and the court to take specified
criteria into account when assessing penalties).
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Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ Generally, these paragraphs
require development of an SSM plan
and specify SSM recordkeeping and
reporting requirements related to the
SSM plan. As noted, the EPA is
proposing to remove the SSM
exemptions. Therefore, affected units
will be subject to an emission standard
during such events. The applicability of
a standard during such events will
ensure that sources have ample
incentive to plan for and achieve
compliance and thus the SSM plan
requirements are no longer necessary.
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c. Compliance With Standards
We are proposing to revise the entry
for 40 CFR 63.6(f) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ The current language of 40 CFR
63.6(f)(1) exempts sources from nonopacity standards during periods of
SSM. As discussed above, the court in
Sierra Club vacated the exemptions
contained in this provision and held
that the CAA requires that some CAA
section 112 standard apply
continuously. Consistent with Sierra
Club, the EPA is proposing to revise
standards in this rule to apply at all
times.
d. 40 CFR 63.606 Performance Testing
We are proposing to revise the entry
for 40 CFR 63.7(e)(1) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ Section 63.7(e)(1) describes
performance testing requirements. The
EPA is instead proposing to add a
performance testing requirement at 40
CFR 63.606(d). The performance testing
requirements we are proposing to add
differ from the General Provisions
performance testing provisions in
several respects. The proposed
regulatory text does not allow testing
during startup, shutdown or
malfunction. The proposed regulatory
does not include the language in 40 CFR
63.7(e)(1) that restated the SSM
exemption and language that precluded
startup and shutdown periods from
being considered ‘‘representative’’ for
purposes of performance testing.
Furthermore, as in 40 CFR 63.7(e)(1),
performance tests conducted under this
subpart should not be conducted during
malfunctions because conditions during
malfunctions are often not
representative of operating conditions.
We are proposing that sources
conduct performance tests during
‘‘maximum representative operating
conditions for the process’’.
Specifically, we are proposing that
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sources must operate your process
during the performance test in such a
way that results in the flue gas
characteristics that are the most difficult
for reducing emissions of the regulated
pollutant(s) by the control device used.
In an effort to provide more flexibility
to owners and operators regarding the
identification of the proper testing
conditions, the most difficult condition
for the control device may include, but
is not limited to, the highest HAP mass
loading rate to the control device, or the
highest HAP mass loading rate of
constituents that approach the limits of
solubility for scrubbing media. The EPA
understands that there may be cases
where efficiencies are dependent on
other characteristics of emission
streams, including the characteristics of
components and the operating
principles of the devices. For example,
the solubility of emission stream
components in scrubbing media, or
emission stream component affinity in
carbon adsorption systems can also
define the most difficult condition for a
particular control device. The EPA is
also proposing to add language that
requires the owner or operator to record
the process information that is
necessary to document operating
conditions during the test and include
in such record an explanation to
support that such conditions represent
maximum representative operating
conditions. Section 63.7(e) requires that
the owner or operator make available to
the Administrator upon request such
records ‘‘as may be necessary to
determine the condition of the
performance test,’’ but did not
specifically require the owner or
operator to record the information. The
regulatory text the EPA is proposing to
add builds on that requirement and
makes explicit the requirement to record
the information.
e. Monitoring
We are proposing to revise the entry
for 40 CFR 63.8(c)(1)(i) and (iii) in the
General Provisions table by changing
the ‘‘yes’’ in column three to a ‘‘no.’’
The cross-references to the general duty
and SSM plan requirements in those
subparagraphs are not necessary in light
of other requirements of 40 CFR 63.8
that require good air pollution control
practices (40 CFR 63.8(c)(1)) and that set
out the requirements of a quality control
program for monitoring equipment (40
CFR 63.8(d)).
We are proposing to revise the entry
for 40 CFR 63.8(d)(3) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ The final sentence in 40 CFR
63.8(d)(3) refers to the General
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Provisions’ SSM plan requirement,
which is no longer applicable. The EPA
is proposing to add to the rule at 40 CFR
63.608(c)(4) text that is identical to 40
CFR 63.8(d)(3), except that the final
sentence is replaced with the following
sentence: ‘‘You must include the
program of corrective action required
under § 63.8(d)(2) in the plan.’’
f. 40 CFR 63.607 Recordkeeping
We are proposing to revise the entry
for 40 CFR 63.10(b)(2)(i) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ Section 63.10(b)(2)(i) describes
the recordkeeping requirements during
startup and shutdown. These recording
provisions are no longer necessary
because the EPA is proposing that
recordkeeping and reporting applicable
to normal operations will apply to
startup and shutdown. In the absence of
special provisions applicable to startup
and shutdown, such as a startup and
shutdown plan, there is no reason to
retain additional recordkeeping for
startup and shutdown periods.
We are proposing to revise the entry
for 40 CFR 63.10(b)(2)(ii) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ Section 63.10(b)(2)(ii) describes
the recordkeeping requirements during
a malfunction. The EPA is proposing to
add such requirements to 40 CFR
63.607(b). The regulatory text we are
proposing to add differs from the
General Provisions it is replacing in that
the General Provisions requires the
creation and retention of a record of the
occurrence and duration of each
malfunction of process, air pollution
control and monitoring equipment. The
EPA is proposing that this requirement
apply to any failure to meet an
applicable standard and that the source
record the date, time and duration of the
failure rather than the ‘‘occurrence.’’
The EPA is also proposing to add to 40
CFR 63.607(b) a requirement that
sources keep records that include a list
of the affected source or equipment and
actions taken to minimize emissions, an
estimate of the volume of each regulated
pollutant emitted over the applicable
standard and a description of the
method used to estimate the emissions.
Examples of such methods would
include product-loss calculations, mass
balance calculations, measurements
when available or engineering judgment
based on known process parameters.
The EPA is proposing to require that
sources keep records of this information
to ensure that there is adequate
information to allow the EPA to
determine the severity of any failure to
meet a standard, and to provide data
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that may document how the source met
the general duty to minimize emissions
when the source has failed to meet an
applicable standard.
We are proposing to revise the entry
for 40 CFR 63.10(b)(2)(iv) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ When applicable, the provision
requires sources to record actions taken
during SSM events when actions were
inconsistent with their SSM plan. The
requirement is no longer appropriate
because SSM plans will no longer be
required. The requirement previously
applicable under 40 CFR
63.10(b)(2)(iv)(B) to record actions to
minimize emissions and record
corrective actions is now applicable by
reference to 40 CFR 63.607.
We are proposing to revise the entry
for 40 CFR 63.10(b)(2)(v) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ When applicable, the provision
requires sources to record actions taken
during SSM events to show that actions
taken were consistent with their SSM
plan. The requirement is no longer
appropriate because SSM plans will no
longer be required.
We are proposing to revise the entry
for 40 CFR 63.10(c)(15) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ The EPA is proposing that 40
CFR 63.10(c)(15) no longer apply. When
applicable, the provision allows an
owner or operator to use the affected
source’s SSM plan or records kept to
satisfy the recordkeeping requirements
of the SSM plan, specified in 40 CFR
63.6(e), to also satisfy the requirements
of 40 CFR 63.10(c)(10) through (12). The
EPA is proposing to eliminate this
requirement because SSM plans would
no longer be required, and, therefore, 40
CFR 63.10(c)(15) no longer serves any
useful purpose for affected units.
g. 40 CFR 63.607 Reporting
We are proposing to revise the entry
for 40 CFR 63.10(d)(5) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ Section 63.10(d)(5) describes the
reporting requirements for startups,
shutdowns and malfunctions. To
replace the General Provisions reporting
requirement, the EPA is proposing to
add reporting requirements to 40 CFR
63.607. The replacement language
differs from the General Provisions
requirement in that it eliminates
periodic SSM reports as a stand-alone
report. We are proposing language that
requires sources that fail to meet an
applicable standard at any time to report
the information concerning such events
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in the excess emission report already
required under this rule. We are
proposing that the report must contain
the number, date, time, duration and the
cause of such events (including
unknown cause, if applicable), a list of
the affected source or equipment, an
estimate of the volume of each regulated
pollutant emitted over any emission
limit, and a description of the method
used to estimate the emissions (e.g.,
product-loss calculations, mass balance
calculations, direct measurements or
engineering judgment based on known
process parameters). The EPA is
proposing this requirement to ensure
that adequate information is available to
determine compliance, to allow the EPA
to determine the severity of the failure
to meet an applicable standard, and to
provide data that may document how
the source met the general duty to
minimize emissions during a failure to
meet an applicable standard.
The proposed rule eliminates the
cross reference to 40 CFR 63.10(d)(5)(i)
that contains the description of the
previously-required SSM report format
and submittal schedule from this
section. These specifications are no
longer necessary because the events will
be reported in otherwise required
reports with similar format and
submittal requirements. We are
proposing that owners or operators no
longer be required to determine whether
actions taken to correct a malfunction
are consistent with an SSM plan
because the plans would no longer be
required.
We are proposing to revise the entry
for 40 CFR 63.10(d)(5)(ii) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ Section 63.10(d)(5)(ii) describes
an immediate report for SSM when a
source failed to meet an applicable
standard but did not follow the SSM
plan. We will no longer require owners
and operators to report when actions
taken during a startup, shutdown or
malfunction were not consistent with an
SSM plan because the plans would no
longer be required.
3. Testing, Monitoring, Recordkeeping
and Reporting
a. NESHAP Subpart AA
For wet scrubbers, we are proposing
alternatives to the existing requirement
to monitor pressure differential across
the scrubber. We received input from
industry that the pressure differential is
not a reliable method of determining the
performance of a scrubber because
fouling occurs over time, increasing the
pressure differential. The pressure
differential immediately after cleaning
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will be much lower than that after the
scrubber has operated for some time.
Therefore, to provide flexibility, we
have included several monitoring
options, including pressure and
temperature measurements, as
alternatives to monitoring of scrubber
differential pressure. We are also adding
flexibility in the existing requirement to
measure the flow rate of the scrubbing
liquid to each scrubber (i.e., the inlet
liquid flow rate to a scrubber). We are
proposing that the inlet liquid-to-gas
ratio may now be monitored in lieu of
the inlet liquid flow rate, which
provides the ability to lower liquid flow
rate with changes in gas flow rate to the
scrubber.
We are removing the requirement that
facilities may not implement new
operating parameter ranges until the
Administrator has approved them, or 30
days have passed since submission of
the performance test results. For the
proposed requirements, facilities must
immediately comply with new
operating ranges when they are
developed and submitted. New
operating ranges must also be
established using the most recent
performance test conducted by a
facility, which allows for changes in
control device operation to be
appropriately reflected.
Because control devices may be
necessary to meet the proposed Hg
limits for phosphate rock calciners, we
are proposing monitoring and testing
requirements in subpart AA for the two
types of control systems evaluated as
alternatives for control of Hg: Adsorbers
(typically fixed bed carbon), and sorbent
injection (i.e., ACI) followed by a WESP
or followed by fabric filtration. We are
also proposing the addition of methods
to monitor emissions of Hg using
continuous emissions monitoring
systems (CEMS).
As described in section IV.E.2.d of
this preamble, for all processes, we have
also modified the language for the
conditions under which testing must be
conducted to require that testing be
conducted at maximum representative
operating conditions for the process.
In keeping with the general provisions
for continuous monitoring systems
(CMS) (including CEMS and continuous
parameter monitoring system (CPMS)),
we are proposing the addition of a sitespecific monitoring plan and calibration
requirements for CMS. Provisions are
also included for electronic reporting of
stack test data.
We have also modified the format of
the NESHAP to reference tables for
emissions limits and monitoring
requirements.
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b. NSPS Subpart T
The EPA evaluated the monitoring
and recordkeeping requirements
currently required in NSPS subpart T to
determine if they are adequate for
determining compliance. Currently
under NSPS subpart T, an owner or
operator of a wet-process phosphoric
acid plant is required to install,
calibrate, maintain and operate a
monitoring device which continuously
measures and permanently records the
total pressure drop across the process
scrubbing system. However, the current
rule does not require an owner or
operator to establish, and demonstrate
continuous compliance with, an
allowable range for the pressure drop
through the process scrubbing system.
Therefore, we are proposing new
monitoring and recordkeeping
requirements for any wet-process
phosphoric acid plant that commences
construction, modification or
reconstruction after [date of publication
of the final rule in the Federal Register]
to ensure continuous compliance with
the standard.
We are proposing that for any wetprocess phosphoric acid plant that
commences construction, modification
or reconstruction after [date of
publication of the final rule in the
Federal Register] the owner or operator
establish an allowable range for the
pressure drop through the process
scrubbing system. The allowable range
would be established during the
performance test required in 40 CFR
60.8. We also propose that the allowable
range is ±20 percent of the arithmetic
average of the three test runs conducted
during the performance test. In addition,
the owner or operator would be required
to maintain the daily average pressure
drop through the process scrubbing
system within the allowable range; and
valid data points must be available for
75 percent of the operating hours in an
operating day to compute the daily
average. We also propose that the owner
or operator keep records of the daily
average pressure drop through the
process scrubbing system, and keep
records of deviations. We are proposing
these monitoring and recordkeeping
requirements in order to: Ensure that the
process scrubbing system is properly
maintained over time; ensure
continuous compliance with standards;
and improve data accessibility.
Finally, for consistency with
terminology used in the associated
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NESHAP subpart AA, we have changed
the term ‘‘process scrubbing system’’ to
‘‘absorber.’’
We do not expect any costs associated
with these proposed monitoring and
recordkeeping requirements. These
proposed requirements will only apply
to new sources, and we are not aware of
any planned new sources. Also, we
believe that most, if not all, new sources
will be exempt from NSPS subpart T
compliance due to the likelihood of the
new source being subject to NESHAP
subpart AA.
c. NSPS Subpart U
The EPA evaluated the monitoring
and recordkeeping requirements
currently required in NSPS subpart U to
determine if they are adequate for
determining compliance. Currently
under NSPS subpart U, an owner or
operator of a superphosphoric acid
plant is required to install, calibrate,
maintain and operate a monitoring
device which continuously measures
and permanently records the total
pressure drop across the process
scrubbing system. However, the current
rule does not require an owner or
operator to establish, and demonstrate
continuous compliance with, an
allowable range for the pressure drop
through the process scrubbing system.
Therefore, we are proposing new
monitoring and recordkeeping
requirements for any superphosphoric
acid plant that commences construction,
modification or reconstruction after
[date of publication of the final rule in
the Federal Register] to ensure
continuous compliance with the
standard.
We are proposing that for any
superphosphoric acid plant that
commences construction, modification
or reconstruction after [date of
publication of the final rule in the
Federal Register] the owner or operator
establish an allowable range for the
pressure drop through the process
scrubbing system. The allowable range
would be established during the
performance test required in 40 CFR
60.8. We also propose that the allowable
range is ±20 percent of the arithmetic
average of the three test runs conducted
during the performance test. In addition,
the owner or operator would be required
to maintain the daily average pressure
drop through the process scrubbing
system within the allowable range; and
valid data points must be available for
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75 percent of the operating hours in an
operating day to compute the daily
average. We also propose that the owner
or operator keep records of the daily
average pressure drop through the
process scrubbing system, and keep
records of deviations. We are proposing
these monitoring and recordkeeping
requirements in order to: ensure that the
process scrubbing system is properly
maintained over time; ensure
continuous compliance with standards;
and improve data accessibility.
Finally, for consistency with
terminology used in the associated
NESHAP subpart AA, we have changed
the term ‘‘process scrubbing system’’ to
‘‘absorber.’’
We do not expect any costs associated
with these proposed monitoring and
recordkeeping requirements. These
proposed requirements will only apply
to new sources, and we are not aware of
any planned new sources. Also, we
believe that most, if not all, new sources
will be exempt from NSPS subpart U
compliance due to the likelihood of the
new source being subject to NESHAP
subpart AA.
4. Translation of Total F to HF Emission
Limits
The EPA is proposing to translate the
current total F limit (lb total F/ton P2O5
feed) into an HF limit (lb HF/ton P2O5
feed). The current standard uses total F
as a surrogate for HF, and as such, the
standard allows for a scenario where
100 percent of all total F emissions
could be HF. Therefore, we are
proposing HF limits as the same
numeric values as the current total F
limits. We recognize that on a mass
basis, HF emissions will be slightly
greater than total F emissions; however,
this relatively small difference of
approximately 5 percent is negligible in
measurement of the pollutant.
Additionally, based on test data
provided by industry, the EPA believes
that moving to a form of the standard
that requires HF to be measured, but
retains the same numeric values as the
current total F standards will be
achievable by all facilities. We are
proposing that sources would annually
demonstrate compliance with the HF
limit using EPA Method 320.
The resulting new and existing HF
emission source limits are summarized
in Table 6 of this preamble.
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TABLE 6—SUMMARY OF PROPOSED HF EMISSION LIMITS FOR NEW AND EXISTING PHOSPHORIC ACID FACILITIES
Current total F limits *
Proposed HF limits *
Regulated process
Existing
WPPA Line ........................................................................................
SPA Line ............................................................................................
New
0.020
0.010
Existing
0.0135
0.00870
0.020
0.010
New
0.0135
0.00870
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* All limits expressed as lbs/ton P2O5 feed.
With this proposal, we are seeking
comment on finalizing the HF limit for
regulating HF emissions using the target
HAP (HF), instead of the long-standing
surrogate for HF, total F. We invite
comment on determining and setting a
standard for HF in lieu of the existing
total F standard. We solicit comment on
our proposed decision.
We also seek comment on the use of
EPA Method 320 for the compliance
demonstration test method.
Additionally, we solicit comment on the
use of Fourier transform infrared
spectroscopy (FTIR) HF CEMS as an
optional continuous monitoring
compliance approach within the rule.
We also invite comment on the use of
an HF emission standard where a source
using an HF CEMS would comply with
a 30-day rolling average emission limit,
and annual relative accuracy test audit
(RATA) certifications of CEMS. A
technical memorandum, ‘‘Hydrogen
Fluoride Continuous Emission
Monitoring and Compliance
Determination with EPA Method 320,’’
in the Docket ID No. EPA–HQ–OAR–
2012–0522 outlines technical detail on
the use of HF CEMS and is provided as
guidance for comments regarding details
of a continuous HF monitoring option.
To allow facilities flexibility in
demonstrating compliance, we are also
considering an option to maintain the
existing total F limits as an alternative
addition to the proposed HF limits.
Facilities would be required to comply
with all of the provisions in this
proposed rulemaking, including the
emission standards, and the operating,
monitoring, notification, recordkeeping
and reporting requirements; however,
facilities would have the option to
comply with either the proposed HF
limits using EPA Method 320, or the
current total F limits using EPA Method
13B. This option would be implemented
by revising 40 CFR 63.602(a) and Tables
1, 1a, 2 and 2a to subpart AA to include
both HF and total F limits; all other
provisions would remain as proposed in
subpart AA. We solicit comment on
allowing facilities to demonstrate
compliance with the current total F
limits as an alternative to the proposed
HF limits.
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F. What are the notification,
recordkeeping and reporting
requirements for the Phosphoric Acid
Manufacturing source category?
In this proposal, the EPA is describing
a process to increase the ease and
efficiency of submitting performance
test data while improving data
accessibility. Specifically, the EPA is
proposing that owners and operators of
phosphoric acid manufacturing facilities
submit electronic copies of required
performance test and performance
evaluation reports by direct computerto-computer electronic transfer using
EPA-provided software. The direct
computer-to-computer electronic
transfer is accomplished through the
EPA’s Central Data Exchange (CDX)
using the Compliance and Emissions
Data Reporting Interface (CEDRI). The
CDX is the EPA’s portal for submittal of
electronic data. The EPA-provided
software is called the Electronic
Reporting Tool (ERT), which is used to
generate electronic reports of
performance tests and evaluations. The
ERT generates an electronic report
package that facilities will submit using
CEDRI. The submitted report package
will be stored in the CDX archive (the
official copy of record) and the EPA’s
public database called WebFIRE. All
stakeholders will have access to all
reports and data in WebFIRE and
accessing these reports and data will be
very straightforward and easy (see the
WebFIRE Report Search and Retrieval
link at https://cfpub.epa.gov/webfire/
index.cfm?action=fire.searchERT
Submission). A description and
instructions for use of the ERT can be
found at https://www.epa.gov/ttn/chief/
ert/ and CEDRI can be
accessed through the CDX Web site
(www.epa.gov/cdx). A description of the
WebFIRE database is available at:
https://cfpub.epa.gov/oarweb/
index.cfm?action=fire.main.
The proposal to submit performance
test data electronically to the EPA
applies only to those performance tests
and/or performance evaluations
conducted using test methods that are
supported by the ERT. The ERT
supports most of the commonly used
EPA reference test methods. A listing of
the pollutants and test methods
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supported by the ERT is available at:
https://www.epa.gov/ttn/chief/ert/
index.html.
We believe that industry would
benefit from this proposed approach to
electronic data submittal. Specifically,
by using this approach, industry will
save time in the performance test
submittal process. Additionally, the
standardized format that the ERT uses
allows sources to create a more
complete test report, resulting in less
time spent on backfilling data if a source
failed to submit all required data
elements. Also through this proposal,
industry may only need to submit a
report once to meet the requirements of
the applicable subpart because
stakeholders can readily access these
reports from the WebFIRE database.
This also benefits industry by reducing
recordkeeping costs as the performance
test reports that are submitted to the
EPA using CEDRI are no longer required
to be retained in hard copy, thereby,
reducing staff time needed to coordinate
these records.
Because the EPA will already have
performance test data in hand, another
benefit to industry of electronic
reporting is that fewer or less substantial
data collection requests in conjunction
with prospective required residual risk
assessments or technology reviews will
be needed. This would result in a
decrease in staff time needed to respond
to data collection requests.
State, local and tribal air pollution
control agencies may also benefit from
having electronic versions of the reports
they are now receiving. For example,
state, local and tribal air pollution
control agencies may be able to conduct
a more streamlined and accurate review
of electronic data submitted to them.
For example, the ERT would allow for
an electronic review process, rather than
a manual data assessment, therefore,
making their review and evaluation of
the source-provided data and
calculations easier and more efficient. In
addition, the public stands to benefit
from electronic reporting of emissions
data because the electronic data will be
easier for the public to access. The
methods and procedures for collecting,
accessing and reviewing air emissions
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data will be more transparent for all
stakeholders.
One major advantage of the proposed
submittal of performance test data
through the ERT is a standardized
method to compile and store much of
the documentation required to be
reported by this rule. The ERT clearly
states the information required by the
test method and ERT has the ability to
house additional data elements that
might be required by a delegated
authority.
In addition, the EPA must have
performance test data to conduct
effective reviews of CAA sections 112
standards as well as for many other
purposes including compliance
determinations, emission factor
development and annual emission rate
determinations. In conducting these
required reviews, the EPA has found it
ineffective and time consuming, not
only for us, but also for regulatory
agencies and source owners and
operators, to locate, collect and submit
performance test data. Also, in recent
years, stack testing firms have typically
collected performance test data in
electronic format, making it possible to
move to an electronic data submittal
system that would increase the ease and
efficiency of data submittal and improve
data accessibility.
A common complaint heard from
industry and regulators is that emission
factors are outdated or not
representative of a particular source
category. With timely receipt and
incorporation of data from most
performance tests, the EPA would be
able to ensure that emission factors,
when updated, represent the most
current range of operational practices.
Finally, another benefit of the proposed
electronic data submittal to WebFIRE is
that these data would greatly improve
the overall quality of existing and new
emissions factors by supplementing the
pool of emissions test data that the EPA
evaluates to develop emissions factors.
In summary, in addition to supporting
regulation development, control strategy
development and other air pollution
control activities, having an electronic
database populated with performance
test data would save industry, state,
local, tribal agencies and the EPA
significant time, money and effort while
also improving the quality of emission
factors and inventories and air quality
regulations.
G. What compliance dates are we
proposing for the Phosphoric Acid
Manufacturing source category?
We are proposing that facilities must
comply with the proposed Hg limits for
existing rock calciners no later than 3
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years after the effective date of this rule.
We are proposing a 3-year compliance
lead time so that facilities with existing
rock calciners have adequate time to
design and install additional controls
and demonstrate compliance, including
the time necessary to: construct control
devices; seek bids, select a vendor and
install and test the new equipment; and
purchase and install compliance
monitoring equipment and implement
quality assurance measures. We believe
that three years are needed for facilities
with existing rock calciners to complete
the steps described above and achieve
compliance with the proposed
standards. For new rock calciners that
commence construction or
reconstruction after December 27, 1996,
and on or before the effective date of
this rule, we are proposing that facilities
must comply with the proposed Hg
limits no later than 1 year after the
effective date of this rule. New rock
calciners that commence construction or
reconstruction after the effective date of
this rule would comply with the
proposed Hg limits immediately upon
startup. We are also proposing the
compliance date for HF work practice
standards for all (existing and new) rock
calciners is the effective date of this
rule. Based on the data that the EPA has
received, all rock calciners are meeting
the HF work practice standard;
therefore, no additional time would be
required to achieve compliance with
this HF work practice standard. We
specifically seek comment on the
compliance dates proposed for
regulating Hg and HF from new and
existing phosphate rock calciners.
In addition, for existing gypsum
dewatering stack or cooling ponds, we
are proposing that facilities must
prepare and comply with a gypsum
dewatering stack and cooling pond
management plan to control fugitive HF
emissions no later than 1 year after the
effective date of this rule. For new
gypsum dewatering stack or cooling
ponds, we are proposing that facilities
must prepare and comply with a
gypsum dewatering stack and cooling
pond management plan to control
fugitive HF emissions beginning on the
effective date of this rule.
We are also proposing that for existing
and new wet-process phosphoric acid
process lines and superphosphoric acid
process lines that commence
construction or reconstruction on or
before the effective date of this rule, the
facility must comply with the proposed
HF limits no later than 1 year after the
effective date of this rule. Facilities will
continue to conduct the annual
performance test, but will be required to
use a different test method. Therefore,
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we are proposing a one-year compliance
lead time so that facilities have adequate
time to coordinate performance testing
with the new test method. We do not
anticipate that any facilities will need to
install a new control device to meet the
proposed HF limits. For new wetprocess phosphoric acid process lines
and superphosphoric acid process lines
that commence construction or
reconstruction after the effective date of
this rule, the facility must comply with
the proposed HF limits beginning on the
effective date of this rule. Prior to these
compliance dates (for HF limits), we are
proposing that facilities continue to
comply with the current total F
standards.
We are also proposing that the
compliance date for the amended SSM
requirements is the effective date of this
rule.
V. Analytical Results and Proposed
Decisions for the Phosphate Fertilizer
Production Source Category
A. What are the results of the risk
assessment and analyses for the
Phosphate Fertilizer Production source
category?
The preamble sections below
summarize the results of the risk
assessments for the Phosphate Fertilizer
Production source category. The
complete risk assessment, Draft
Residual Risk Assessment for Phosphate
Fertilizer Production and Phosphoric
Acid Manufacturing, is available in the
docket for this action.
1. Inhalation Risk Assessment Results
The basic chronic inhalation risk
estimates presented here are the
maximum individual lifetime cancer
risk, the maximum chronic HI and the
cancer incidence. We also present
results from our acute inhalation impact
screening in the form of maximum HQs,
as well as the results of our preliminary
screening for potential non-inhalation
risks from PB–HAP. Also presented are
the HAP ‘‘drivers,’’ which are the HAP
that collectively contribute 90 percent of
the maximum cancer risk or maximum
HI at the highest exposure location.
The inhalation risk results for this
source category indicate that maximum
lifetime individual cancer risks are less
than 1-in-1 million. The total estimated
cancer incidence from this source
category is 0.001 excess cancer cases per
year, or one excess case in every 1,000
years. The maximum chronic noncancer TOSHI value for the source
category could be up to 0.1 associated
with emissions of manganese, indicating
no significant potential for chronic noncancer impacts.
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We analyzed the potential differences
between actual emissions levels and
calculated the maximum emissions
allowable under the MACT standards
for every emission process group for this
source category. Based upon the above
analysis, we multiplied the modeled
actual risks for the MIR facility with
site-specific process multipliers to
estimate allowable risks under the
MACT. We deemed this approach
sufficient due to the low actual modeled
risks for the source category. The
maximum lifetime individual cancer
risks based upon allowable emissions
are still less than 1-in-1 million. The
maximum chronic non-cancer TOSHI
value is also estimated at an HI of 0.1.
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2. Acute Risk Results
Worst-case acute HQs were calculated
for every HAP that has an acute
benchmark. There were no phosphate
fertilizer production facilities identified
with HQ values greater than 1.
3. Multipathway Risk Screening Results
For the Phosphate Fertilizer
Production source category, the EPA
conducted a Tier I screening-level
evaluation of the potential human
health risks associated with emissions
of PB–HAP. The PB–HAP emitted by
facilities in this category include Hg
compounds (11 facilities), Pb
compounds (11 facilities), and cadmium
compounds (11 facilities). We compared
reported emissions of PB–HAP to the
Tier I screening emission thresholds
established by the EPA for the purposes
of the RTR risk assessments. One facility
emitted Hg2+ above the Tier I screening
threshold level, exceeding the screening
threshold by a factor of 20.
Consequently, we found it necessary to
conduct a Tier II screening assessment.
For the Tier II screening assessment,
we refined our Hg2+ analysis with
additional site-specific information. The
additional site-specific information
included the land use around the
facilities, the location of fishable lakes
and local meteorological data such as
wind direction. The result of this
analysis was the development of a sitespecific emission screening threshold
for Hg2+. This assessment uses the
assumption that the biological
productivity limitation of each lake is 1
gram of fish per acre of water, meaning
that in order to fulfill the adult ingestion
rate, the fisher will need to fish from
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373 total acres of lakes. The result of
this analysis was the development of a
site-specific emission screening
threshold for Hg2+. We compared this
Tier II screening threshold for Hg2+ to
the facility’s Hg2+ emissions. The
facility’s emissions exceeded the Tier II
screening threshold, by a factor of 3.
To refine our Hg Tier II Screen for this
facility, we first examined the set of
lakes from which the angler ingested
fish. Any lakes that appeared to not be
fishable or publicly accessible were
removed from the assessment, and the
screening assessment was repeated.
After we made the determination the
three critical lakes were fishable, we
analyzed the hourly meteorology data
from which the Tier II meteorology
statistics were derived. Using buoyancy
and momentum equations from
literature, and assumptions about
facility fenceline boundaries, we
estimated by hour the height achieved
by the emission plume before it moved
laterally beyond the assumed fenceline.
If the plume height was above the
mixing height, we assumed there was no
chemical exposure for that hour. The
cumulative loss of chemical being
released above the mixing height
reduces the exposure and decreases the
Tier II screening quotient. The refined
Tier II analysis for mercury emissions
indicated a 23-percent loss of emissions
above mixing layer due to plume rise,
this reduction still resulted in an angler
screening non-cancer value equal to 2.
For this facility, after we performed
the lake and plume rise analyses, we
reran the relevant Tier II screening
scenarios for the travelling subsistence
angler in TRIM.FaTE with the same
hourly meteorology data and hourly
plume-rise adjustments from which the
Tier II meteorology statistics were
derived. The utilization of the timeseries meteorology reduced the
screening value further to a value of 0.6.
For this source category our analysis
indicated no potential for multipathway
impacts of concern from this facility.
For the other PB–HAP emitted by
facilities in the source category, no
facilities emit cadmium above the Tier
I screening threshold level. Lead is a
PB–HAP, but the NAAQS value (which
was used for the chronic noncancer risk
assessment) takes into account
multipathway exposures, so a separate
multipathway screening value was not
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developed. Since we did not estimate
any exceedances of the NAAQS in our
chronic noncancer risk assessment, we
do not expect any significant
multipathway exposure and risk due to
Pb emissions from these facilities. For
more information on the multipathway
screening assessment conducted for this
source category, see the memorandum,
‘‘Draft Residual Risk Assessment for
Phosphate Fertilizer Production and
Phosphoric Acid Manufacturing’’
provided in the docket for this
rulemaking.
4. Environmental Risk Screening Results
As described in section III.A.5 of this
preamble, we conducted an
environmental risk screening
assessment for the Phosphate Fertilizer
Production source category. In the Tier
I screening analysis for PB–HAP (other
than Pb, which was evaluated
differently as noted in section III.A.5 of
this preamble) none of the individual
modeled concentrations for any facility
in the source category exceeds any of
the ecological benchmarks (either the
LOAEL or NOAEL). Therefore, we did
not conduct a Tier II assessment. For Pb,
we did not estimate any exceedances of
the secondary Pb NAAQS.
For acid gases, the average modeled
concentration around each facility (i.e.,
the average concentration of all off-site
data points in the modeling domain) did
not exceed any ecological benchmark
(either the LOAEL or NOAEL). HCl
emissions were not identified from the
category. For HF, each individual
concentration (i.e., each off-site data
point in the modeling domain) was
below the ecological benchmarks for all
facilities. We did not identify an adverse
environmental effect as defined in CAA
section 112(a)(7) from HAP emissions
from this source category.
5. Facility-Wide Risk Results
The facility-wide MIR and TOSHI are
based on emissions, as identified in the
NEI, from all emissions sources at the
identified facilities. The results of the
facility-wide analysis indicate that all
11 facilities with phosphate fertilizer
production have a facility-wide cancer
MIR less than or equal to 1-in-1 million.
The maximum facility-wide TOSHI for
the source category is 0.2. The risk
results are summarized in Table 7 of
this preamble.
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TABLE 7—HUMAN HEALTH RISK ASSESSMENT FOR PHOSPHATE FERTILIZER PRODUCTION
Category & number
of facilities
modeled
Cancer MIR
(in 1 million)
Based on
actual
emissions
Phosphate Fertilizer.
(11 facilities) ..........
Cancer
incidence
(cases per
year)
Based on
allowable
emissions
0.5
0.5
Population
with risks of
1-in-1
million
or more
Population
with risks of
10–in-1
million
or more
0
Max chronic
non-cancer HI
0
0.001
Based on
actual
emissions
Worst-case
max acute
non-cancer HQ
Based on
allowable
emissions
0.02
0.02
HQREL = 0.4 (elemental Hg).
HQAEGL¥1 = 0.09
(hydrofluoric
acid).
_
Facility-wide (11 facilities).
0.5
0.5
6. What demographic groups might
benefit from this regulation?
To determine whether or not to
conduct a demographics analysis, we
look at a combination of factors
including the MIR, non-cancer TOSHI,
population around the facilities in the
source category, and other relevant
factors. For the Phosphate Fertilizer
Production source category, the MIR is
less than 1-in-1 million, and the HI is
less than 1 and, therefore, we did not
conduct an assessment of risks to
individual demographic groups for this
rulemaking. However, we did conduct a
proximity analysis, which identifies any
overrepresentation of minority, low
income or indigenous populations near
facilities in the source category. The
results of this analysis are presented in
section IX.J of this preamble.
B. What are our proposed decisions
regarding risk acceptability, ample
margin of safety and adverse
environmental effects for the Phosphate
Fertilizer Production source category?
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1. Risk Acceptability
The results of both the source
category and facility-wide risk
assessments indicate that all phosphate
fertilizer production facilities have a
cancer MIR less than 1-in-1 million. The
maximum source category and facilitywide TOSHI are both less than 1, and
the maximum worst-case acute noncancer HQ is less than 1. We propose
that the risks posed by emissions from
this source category are acceptable.
2. Ample Margin of Safety Analysis and
Proposed Controls
Under the ample margin of safety
analysis, we evaluate the cost and
feasibility of available control
technologies and other measures
(including the controls, measures and
costs evaluated under the technology
review) that could be applied in this
source category to further reduce the
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0.001
0
0
risks due to emissions of HAP identified
in our risk assessment, as well as the
health impacts of such potential
additional measures. As noted in our
discussion of the technology review in
section V.C of this preamble, no
measures (beyond those already in
place) were identified for reducing HAP
emissions from the Phosphate Fertilizer
source category. In addition, because
our analyses show that the maximum
baseline chronic cancer risk is below 1in-1 million, the maximum chronic noncancer HI is less than 1, and the worstcase acute HQ is less than the CA–REL,
minimal reductions in risk could be
achieved even if we identified measures
that could reduce HAP emissions
further. Based on the discussion above,
we propose that the current standards
provide an ample margin of safety to
protect public health.
Though we did not identify any new
technologies to reduce risk from this
source category, we are specifically
requesting comment on whether there
are additional control measures that
may be able to reduce risks from the
source category. We request any
information on potential emission
reductions of such measures, as well as
the cost and health impacts of such
reductions to the extent they are known.
3. Adverse Environmental Effects
Based on the results of our
environmental risk screening
assessment, we conclude that there is
not an adverse environmental effect as
a result of HAP emissions from the
Phosphate Fertilizer Production source
category. We are proposing that it is not
necessary to set a more stringent
standard to prevent an adverse
environmental effect, taking into
consideration costs, energy, safety and
other relevant factors.
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0.2
0.3
_
C. What are the results and proposed
decisions based on our technology
review for the Phosphate Fertilizer
Production source category?
1. NESHAP Technology Review
In order to fulfill our obligations
under CAA section 112(d)(6), we
conducted a technology review to
identify new developments that may
warrant revisions to the current
NESHAP standards applicable to the
Phosphate Fertilizer Production source
category (i.e., NESHAP subpart BB). In
conducting our technology review for
the Phosphate Fertilizer Production
source category, we utilized the RBLC
database and the data submitted by
facilities in response to the April 2010
CAA section 114 request.
Based on our review of the RBLC, we
did not find any new developments in
practices, processes and control
technologies that have been applied
since the original NESHAP to reduce
emissions from phosphate fertilizer
production plants.
Based on our review of the CAA
section 114 data (see memorandum,
‘‘CAA Section 111(b)(1)(B) and 112(d)(6)
Reviews for the Phosphoric Acid
Manufacturing and Phosphate Fertilizer
Production Source Categories,’’ which is
available in Docket No. EPA–HQ–OAR–
2012–0522), we determined that the
control technologies used at phosphate
fertilizer production plants have not
changed since the EPA published the
1996 memorandum, ‘‘National Emission
Standards for Hazardous Air Pollutants
from Phosphoric Acid Manufacturing
and Phosphate Fertilizers Production;
Proposed Rules—Draft Technical
Support Document and Additional
Technical Information,’’ which is
available in Docket ID No. A–94–02.
In general, the Phosphate Fertilizer
Production source category continues to
use wet scrubbing technology to control
HF emissions from the APF processes.
We did not identify any technical
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developments in wet scrubbing methods
used at phosphate fertilizer production
plants. As noted in the memorandum
discussed above, the type and
configuration of the wet scrubbing
technology varies significantly between
facilities and between process lines
within a facility. In order to determine
the differences in effectiveness of
control device technologies we
identified, we reviewed the emissions
data submitted by facilities in response
to the April 2010 and January 2014 CAA
section 114 requests.
For APF process lines, we identified
four control technology configurations
from the CAA section 114 data.
However, based on the available
emissions data, we could not
distinguish one configuration that
clearly achieved greater emissions
reductions than the other
configurations. The emissions data for
the four configurations we identified
cover a wide range of emissions and do
not show that a particular configuration
achieves greater emission reductions.
We believe that observed differences in
facility emissions are likely the result of
factors other than control technology
(e.g., subtle differences in sampling and
analytical techniques, age of control
equipment and differences in facility
operation).
For TSP processes, none of the 11
facilities with APF processes have
active operations for TSP production or
storage based on the CAA section 114
responses. While one facility is
permitted to store GTSP, we do not
anticipate that the facility will resume
GTSP operations at any point in the
future because according to the
International Fertilizer Industry
Association, North American
production of GTSP ceased in 2007.
However, if a facility were to start
producing and storing TSP, the control
technologies would be the same as those
already used at APF process lines
because the same, or very similar,
equipment is used to produce and store
TSP as what is used to produce and
store APF (see the 1996 memorandum,
‘‘National Emission Standards for
Hazardous Air Pollutants from
Phosphoric Acid Manufacturing and
Phosphate Fertilizers Production;
Proposed Rules—Draft Technical
Support Document and Additional
Technical Information,’’ which is
available in Docket ID No. A–94–02).
Given the lack of TSP production in the
U.S., and the lack of new control
technologies for the similarly controlled
APF process lines, no new technologies
were identified during this review of
TSP production and storage processes.
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Therefore, neither these data nor any
other information we have examined
show that there has been a significant
improvement in the add-on control
technology or other equipment since
promulgation of NESHAP subpart BB.
We also reviewed the CAA section
114 responses to identify any work
practices, pollution prevention
techniques and process changes at
phosphate fertilizer production
manufacturing plants that could achieve
emission reductions. We did not
identify any developments regarding
practices, techniques, or process
changes that affect point source
emissions from this source category. See
the memorandum, ‘‘CAA Section
111(b)(1)(B) and 112(d)(6) Reviews for
the Phosphoric Acid Manufacturing and
Phosphate Fertilizer Production Source
Categories,’’ which is available in
Docket ID No. EPA–HQ–OAR–2012–
0522.
In light of the results of the
technology review, we conclude that
additional standards are not necessary
pursuant to CAA section 112(d)(6) and
we are not proposing changes to
NESHAP subpart BB as part of our
technology review. We solicit comment
on our proposed decision.
2. NSPS Review
Pursuant to CAA section 111(b)(1)(B),
we conducted a review to identify new
developments that may advise revisions
to the current NSPS standards
applicable to the Phosphate Fertilizer
Production source category (i.e., NSPS
subparts V, W and X). This review
considered both (1) whether
developments in technology or other
factors support the conclusion that a
different system of emissions reduction
has become the ‘‘best system of
emissions reduction’’ and (2) whether
emissions limitations and percent
reductions beyond those required by the
standards are achieved in practice.
a. NSPS Subpart V Review
Based on a search of the RBLC
database, CAA section 114 data, and
other relevant sources, we did not find
any new developments that have been
applied since the original NSPS subpart
V to reduce total F emissions from a
DAP plant. Additionally, based on our
review of the CAA section 114 data
provided by this industry, we
determined that the technologies used
to control stack emissions at DAP plants
have not changed since the original
NSPS subpart V. As discussed in more
detail in the memorandum, ‘‘CAA
Section 111(b)(1)(B) and 112(d)(6)
Reviews for the Phosphoric Acid
Manufacturing and Phosphate Fertilizer
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Production Source Categories,’’ which is
available in Docket ID No. EPA–HQ–
OAR–2012–0522, we observed some
differences in total F emissions from
DAP plants. However, we did not find
any patterns in emissions reductions
based on control technology used.
Although we identified four control
technology configurations that are being
used at DAP plants, based on the
available emissions data, we could not
distinguish one configuration that
clearly achieved greater emissions
reductions than the other
configurations. The emissions data for
the four configurations we identified
cover a wide range of emissions and do
not show that a particular configuration
achieves greater emission reductions.
We believe that observed differences in
facility total F emissions are likely the
result of factors other than control
technology (e.g., subtle differences in
sampling and analytical techniques, age
of control equipment and differences in
facility operating parameters).
Therefore, neither these data nor any
other information we have examined
show that there has been a significant
improvement in the add-on control
technology or other equipment since
promulgation of NSPS subpart V.
Finally, we also reviewed the CAA
section 114 responses to identify any
work practices, pollution prevention
techniques and process changes at DAP
plants that could achieve greater
emission reductions than is required
under the current NSPS. We did not
identify any developments regarding
practices, techniques, or process
changes that affect point source
emissions from DAP plants. For these
reasons, we do not see any basis for
concluding that the ‘‘best system of
emissions reduction’’ has changed.
Therefore, we are proposing that
additional revisions to NSPS subpart V
standards are not appropriate pursuant
to CAA section 111(b)(1)(B). We solicit
comment on our proposed
determination.
b. NSPS Subparts W and X Reviews
As previously discussed in section
V.C.1 of this preamble, none of the 11
facilities with APF processes have
active operations for TSP production or
storage based on the CAA section 114
responses. While one facility is
permitted to store GTSP, we do not
anticipate that the facility will resume
GTSP operations at any point in the
future because, according to the
International Fertilizer Industry
Association, North American
production of GTSP ceased in 2007.
However, if a facility were to start
producing and storing TSP, the control
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technologies would be the same as those
already used at APF process lines
because the same, or very similar,
equipment is used to produce and store
GTSP as what is used to produce and
store APF (see the 1996 memorandum,
‘‘National Emission Standards for
Hazardous Air Pollutants from
Phosphoric Acid Manufacturing and
Phosphate Fertilizers Production;
Proposed Rules—Draft Technical
Support Document and Additional
Technical Information,’’ which is
available in Docket ID No. A–94–02).
Given the lack of TSP production in the
U.S., and the lack of new developments
for the similarly controlled APF process
lines, no new developments were
identified during this review of TSP
production and storage processes. For
these reasons, we do not see any basis
for concluding that the ‘‘best system of
emissions reduction’’ has changed.
Therefore, we are proposing that
additional revisions to NSPS subpart W
and subpart X standards are not
appropriate pursuant to CAA section
111(b)(1)(B). We solicit comment on our
proposed determination.
D. What other actions are we proposing
for the Phosphate Fertilizer Production
source category?
In addition to the amendments
described above, we reviewed NESHAP
subpart BB, NSPS subpart V, NSPS
subpart W and NSPS subpart X to
determine whether we should make
additional amendments. From this
review, we are proposing several
additional revisions or clarifications.
We are proposing revisions to the SSM
provisions of NESHAP subpart BB in
order to ensure that they are consistent
with the court decision in Sierra Club v.
EPA, 551 F.3d 1019 (D.C. Cir. 2008),
which vacated two provisions that
exempted sources from the requirement
to comply with otherwise applicable
CAA section 112(d) emission standards
during periods of SSM. In addition, we
are proposing clarifications to the
applicability of NESHAP subpart BB.
We also are proposing various other
changes to testing, monitoring,
recordkeeping and reporting
requirements in NESHAP subpart BB,
NSPS subpart V, NSPS subpart W and
NSPS subpart X. Our analyses and
proposed changes related to these issues
are discussed in this section of this
preamble.
1. What are the SSM requirements?
The United States Court of Appeals
for the District of Columbia Circuit
vacated portions of two provisions in
the EPA’s CAA section 112 regulations
governing the emissions of HAP during
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periods of SSM. Sierra Club v. EPA, 551
F.3d 1019 (D.C. Cir. 2008), cert. denied,
130 S. Ct. 1735 (U.S. 2010). Specifically,
the court vacated the SSM exemption
contained in 40 CFR 63.6(f)(1) and 40
CFR 63.6(h)(1) holding that under
section 302(k) of the CAA, emissions
standards or limitations must be
continuous in nature and that the SSM
exemption violates the CAA’s
requirement that some CAA section 112
standards apply continuously.
We are proposing the elimination of
the SSM exemption in this rule.
Consistent with Sierra Club v. EPA, the
EPA is proposing standards in this rule
that apply at all times. We are also
proposing several revisions to appendix
A of subpart BB (the General Provisions
Applicability Table) as is explained in
more detail below. For example, we are
proposing to eliminate the incorporation
of the requirement in the General
Provisions that the source develop an
SSM plan. We also are proposing to
eliminate and revise certain
recordkeeping and reporting
requirements related to the SSM
exemption as further described below.
The EPA has attempted to ensure that
the provisions we are proposing to
eliminate are inappropriate,
unnecessary or redundant in the
absence of the SSM exemption. We are
specifically seeking comment on
whether we have successfully done so.
For the reasons explained below, we
are proposing work practice standards
for periods of startup and shutdown in
lieu of numerical emission limits. CAA
section 112(h)(1) states that the
Administrator may promulgate a design,
equipment or operational work practice
standard in those cases where, in the
judgment of the Administrator, it is not
feasible to prescribe or enforce an
emission standard. CAA section
112(h)(2)(B) further defines the term
‘‘not feasible’’ in this context to apply
when ‘‘the application of measurement
technology to a particular class of
sources is not practicable due to
technological and economic
limitations.’’
Startup and shutdown periods at
phosphate fertilizer production facilities
generally only last between 30 minutes
to 6 hours. Because of the variability
and the relatively short duration
compared to the time needed to conduct
a performance test, which typically
requires a full working day, the EPA has
determined that it is not feasible to
prescribe a numerical emission standard
for these periods. Furthermore,
according to information provided by
industry, it is possible that the feed rate
(i.e., equivalent P2O5 feed) can be zero
during startup and shutdown periods.
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During these periods, it is not feasible
to consistently enforce the emission
standards that are expressed in terms of
lb of pollutant/ton of feed.
Although we requested information
on emissions and the operation of
control devices during startup and
shutdown periods in the CAA section
114 survey issued to the Phosphoric
Fertilizer Production source category,
we did not receive any emissions data
collected during a startup and shutdown
period, and we do not expect that these
data exist. However, based on the
information for control device operation
received in the survey, we concluded
that the control devices could be
operated normally during periods of
startup or shutdown. Also, we believe
that the emissions generated during
startup and shutdown periods are lower
than during steady-state conditions
because the amount of feed materials
introduced to the process during those
periods is lower compared to normal
operations. Therefore, if the emission
control devices are operated during
startup and shutdown, then HAP
emissions will be the same or lower
than during steady-state operating
conditions.
Consequently, we are proposing a
work practice standard rather than an
emissions limit for periods of startup or
shutdown. Control devices used on the
various process lines in this source
category are effective at achieving
desired emission reductions
immediately upon start-up. Therefore,
during startup and shutdown periods,
we are proposing that sources begin
operation of any control device(s) in the
production unit prior to introducing any
feed into the production unit. We are
also proposing that sources must
continue operation of the control
device(s) through the shutdown period
until all feed material has been
processed through the production unit.
Periods of startup, normal operations
and shutdown are all predictable and
routine aspects of a source’s operations.
Malfunctions, in contrast, are neither
predictable nor routine. Instead they
are, by definition sudden, infrequent
and not reasonably preventable failures
of emissions control, process or
monitoring equipment. The EPA
interprets CAA section 112 as not
requiring emissions that occur during
periods of malfunction to be factored
into development of CAA section 112
standards. Under CAA section 112,
emissions standards for new sources
must be no less stringent than the level
‘‘achieved’’ by the best controlled
similar source and for existing sources
generally must be no less stringent than
the average emission limitation
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‘‘achieved’’ by the best-performing 12
percent of sources in the category. There
is nothing in CAA section 112 that
directs the EPA to consider
malfunctions in determining the level
‘‘achieved’’ by the best performing
sources when setting emission
standards. As the United States Court of
Appeals for the District of Columbia
Circuit has recognized, the phrase
‘‘average emissions limitation achieved
by the best performing 12 percent of’’
sources ‘‘says nothing about how the
performance of the best units is to be
calculated.’’ Nat’l Ass’n of Clean Water
Agencies v. EPA, 734 F.3d 1115, 1141
(D.C. Cir. 2013). While the EPA
accounts for variability in setting
emissions standards, nothing in section
112 requires the EPA to consider
malfunctions as part of that analysis. A
malfunction should not be treated in the
same manner as the type of variation in
performance that occurs during routine
operations of a source. A malfunction is
a failure of the source to perform in a
‘‘normal or usual manner’’ and no
statutory language compels the EPA to
consider such events in setting CAA
section 112 standards.
Further, accounting for malfunctions
in setting emission standards would be
difficult, if not impossible, given the
myriad different types of malfunctions
that can occur across all sources in the
category and given the difficulties
associated with predicting or accounting
for the frequency, degree and duration
of various malfunctions that might
occur. For these reasons, the
performance of units that are
malfunctioning is not ‘‘reasonably’’
foreseeable. See, e.g., Sierra Club v.
EPA, 167 F. 3d 658, 662 (D.C. Cir. 1999)
(the EPA typically has wide latitude in
determining the extent of data-gathering
necessary to solve a problem. We
generally defer to an agency’s decision
to proceed on the basis of imperfect
scientific information, rather than to
‘‘invest the resources to conduct the
perfect study.’’). See also, Weyerhaeuser
v. Costle, 590 F.2d 1011, 1058 (D.C. Cir.
1978) (‘‘In the nature of things, no
general limit, individual permit, or even
any upset provision can anticipate all
upset situations. After a certain point,
the transgression of regulatory limits
caused by ‘uncontrollable acts of third
parties,’ such as strikes, sabotage,
operator intoxication or insanity, and a
variety of other eventualities, must be a
matter for the administrative exercise of
case-by-case enforcement discretion, not
for specification in advance by
regulation.’’). In addition, emissions
during a malfunction event can be
significantly higher than emissions at
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any other time of source operation. For
example, if an air pollution control
device with 99 percent removal goes offline as a result of a malfunction (as
might happen if, for example, the bags
in a baghouse catch fire) and the
emission unit is a steady state type unit
that would take days to shut down, the
source would go from 99-percent
control to zero control until the control
device was repaired. The source’s
emissions during the malfunction
would be 100 times higher than during
normal operations, and the emissions
over a 4-day malfunction period would
exceed the annual emissions of the
source during normal operations. As
this example illustrates, accounting for
malfunctions could lead to standards
that are not reflective of (and
significantly less stringent than) levels
that are achieved by a well-performing
non-malfunctioning source. It is
reasonable to interpret CAA section 112
to avoid such a result. The EPA’s
approach to malfunctions is consistent
with CAA section 112 and is a
reasonable interpretation of the statute.
In the event that a source fails to
comply with the applicable CAA section
112 standards as a result of a
malfunction event, the EPA would
determine an appropriate response
based on, among other things, the goodfaith efforts of the source to minimize
emissions during malfunction periods,
including preventative and corrective
actions, as well as root cause analyses
to ascertain and rectify excess
emissions. The EPA would also
consider whether the source’s failure to
comply with the CAA section 112
standard was, in fact, ‘‘sudden,
infrequent, not reasonably preventable’’
and was not instead ‘‘caused in part by
poor maintenance or careless operation’’
40 CFR 63.2 (definition of malfunction).
If the EPA determines in a particular
case that enforcement action against a
source for violation of an emission
standard is warranted, the source can
raise any and all defenses in that
enforcement action and the federal
district court will determine what, if
any, relief is appropriate. The same is
true for citizen enforcement actions.
Similarly, the presiding officer in an
administrative proceeding can consider
any defense raised and determine
whether administrative penalties are
appropriate.
In summary, the EPA interpretation of
the CAA and, in particular, CAA section
112, is reasonable and encourages
practices that will avoid malfunctions.
Administrative and judicial procedures
for addressing exceedances of the
standards fully recognize that violations
may occur despite good faith efforts to
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comply and can accommodate those
situations.
In several prior CAA section 112
rules, the EPA had included an
affirmative defense to civil penalties for
violations caused by malfunctions in an
effort to create a system that
incorporates some flexibility,
recognizing that there is a tension,
inherent in many types of air regulation,
to ensure adequate compliance while
simultaneously recognizing that despite
the most diligent of efforts, emission
standards may be violated under
circumstances entirely beyond the
control of the source. Although the EPA
recognized that its case-by-case
enforcement discretion provides
sufficient flexibility in these
circumstances, it included the
affirmative defense to provide a more
formalized approach and more
regulatory clarity. See Weyerhaeuser Co.
v. Costle, 590 F.2d 1011, 1057–58 (D.C.
Cir. 1978) (holding that an informal
case-by-case enforcement discretion
approach is adequate); but see Marathon
Oil Co. v. EPA, 564 F.2d 1253, 1272–73
(9th Cir. 1977) (requiring a more
formalized approach to consideration of
‘‘upsets beyond the control of the permit
holder.’’). Under the EPA’s regulatory
affirmative defense provisions, if a
source could demonstrate in a judicial
or administrative proceeding that it had
met the requirements of the affirmative
defense in the regulation, civil penalties
would not be assessed. Recently, the
United States Court of Appeals for the
District of Columbia Circuit vacated an
affirmative defense in one of the EPA’s
CAA section 112 regulations. NRDC v.
EPA, 749 F.3d 1055 (D.C. Cir., 2014)
(vacating affirmative defense provisions
in CAA section 112 rule establishing
emission standards for Portland cement
kilns). The court found that the EPA
lacked authority to establish an
affirmative defense for private civil suits
and held that under the CAA, the
authority to determine civil penalty
amounts in such cases lies exclusively
with the courts, not the EPA.
Specifically, the court found: ‘‘As the
language of the statute makes clear, the
courts determine, on a case-by-case
basis, whether civil penalties are
‘appropriate.’ ’’ See NRDC, 2014 U.S.
App. LEXIS 7281 at *21 (‘‘[U]nder this
statute, deciding whether penalties are
‘appropriate’ in a given private civil suit
is a job for the courts, not EPA.’’).30 In
light of NRDC, the EPA is not including
30 The court’s reasoning in NRDC focuses on civil
judicial actions. The court noted that ‘‘EPA’s ability
to determine whether penalties should be assessed
for Clean Air Act violations extends only to
administrative penalties, not to civil penalties
imposed by a court.’’ Id.
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a regulatory affirmative defense
provision in the proposed rule. As
explained above, if a source is unable to
comply with emissions standards as a
result of a malfunction, the EPA may
use its case-by-case enforcement
discretion to provide flexibility, as
appropriate. Further, as the United
States Court of Appeals for the District
of Columbia Circuit recognized, in an
EPA or citizen enforcement action, the
court has the discretion to consider any
defense raised and determine whether
penalties are appropriate. Cf. NRDC,
2014 U.S. App. LEXIS 7281 at *24
(arguments that violation were caused
by unavoidable technology failure can
be made to the courts in future civil
cases when the issue arises). The same
is true for the presiding officer in EPA
administrative enforcement actions.31
a. 40 CFR 63.628(b)
General Duty
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We are proposing to revise the entry
for 40 CFR 63.6(e)(1)(i) and (e)(1)(ii) in
the General Provisions table (appendix
A) by changing the ‘‘yes’’ in column
three to a ‘‘no.’’ Section 63.6(e)(1)(i)
describes the general duty to minimize
emissions. Some of the language in that
section is no longer necessary or
appropriate in light of the elimination of
the SSM exemption. We are proposing
instead to add general duty regulatory
text at 40 CFR 63.628(b) that reflects the
general duty to minimize emissions
while eliminating the reference to
periods covered by an SSM exemption.
The current language in 40 CFR
63.6(e)(1)(i) characterizes what the
general duty entails during periods of
SSM. With the elimination of the SSM
exemption, there is no need to
differentiate between normal operations,
startup and shutdown and malfunction
events in describing the general duty.
Therefore, the language the EPA is
proposing does not include that
language from 40 CFR 63.6(e)(1). We are
also proposing to revise the entry for 40
CFR 63.6(e)(1)(ii) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ Section 63.6(e)(1)(ii) imposes
requirements that are not necessary with
the elimination of the SSM exemption
or are redundant of the general duty
31 Although the NRDC case does not address the
EPA’s authority to establish an affirmative defense
to penalties that is available in administrative
enforcement actions, EPA is not including such an
affirmative defense in the proposed rule. As
explained above, such an affirmative defense is not
necessary. Moreover, assessment of penalties for
violations caused by malfunctions in administrative
proceedings and judicial proceedings should be
consistent. CF. CAA section 113(e) (requiring both
the Administrator and the court to take specified
criteria into account when assessing penalties).
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requirement being added at 40 CFR
63.628(b).
b. SSM Plan
We are proposing to revise the entry
for 40 CFR 63.6(e)(3) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ Generally, these paragraphs
require development of an SSM plan
and specify SSM recordkeeping and
reporting requirements related to the
SSM plan. As noted, the EPA is
proposing to remove the SSM
exemptions. Therefore, affected units
will be subject to an emission standard
during such events. The applicability of
a standard during such events will
ensure that sources have ample
incentive to plan for and achieve
compliance and thus the SSM plan
requirements are no longer necessary.
c. Compliance With Standards
We are proposing to revise the entry
for 40 CFR 63.6(f) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ The current language of 40 CFR
63.6 (f)(1) exempts sources from nonopacity standards during periods of
SSM. As discussed above, the court in
Sierra Club vacated the exemptions
contained in this provision and held
that the CAA requires that some CAA
section 112 standard apply
continuously. Consistent with Sierra
Club, the EPA is proposing to revise
standards in this rule to apply at all
times.
d. 40 CFR 63.626
Performance Testing
We are proposing to revise the entry
for 40 CFR 63.7(e)(1) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ Section 63.7(e)(1) describes
performance testing requirements. The
EPA is instead proposing to add a
performance testing requirement at 40
CFR 63.626(d). The performance testing
requirements we are proposing to add
differ from the General Provisions
performance testing provisions in
several respects. The proposed
regulatory text does not allow testing
during startup, shutdown, or
malfunction. The proposed regulatory
does not include the language in 40 CFR
63.7(e)(1) that restated the SSM
exemption and language that precluded
startup and shutdown periods from
being considered ‘‘representative’’ for
purposes of performance testing.
Furthermore, as in 40 CFR 63.7(e)(1),
performance tests conducted under this
subpart should not be conducted during
malfunctions because conditions during
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66553
malfunctions are often not
representative of operating conditions.
We are proposing that sources
conduct performance tests during
‘‘maximum representative operating
conditions for the process’’.
Specifically, we are proposing that
sources must operate their process
during the performance test in such a
way that results in the flue gas
characteristics that are the most difficult
for reducing emissions of the regulated
pollutant(s) by the control device used.
In an effort to provide more flexibility
to owners and operators regarding the
identification of the proper testing
conditions, the most difficult condition
for the control device may include, but
is not limited to, the highest HAP mass
loading rate to the control device, or the
highest HAP mass loading rate of
constituents that approach the limits of
solubility for scrubbing media. The EPA
understands that there may be cases
where efficiencies are dependent on
other characteristics of emission
streams, including the characteristics of
components and the operating
principles of the devices. For example,
the solubility of emission stream
components in scrubbing media, or
emission stream component affinity in
carbon adsorption systems can also
define the most difficult condition for a
particular control device. The EPA is
also proposing to add language that
requires the owner or operator to record
the process information that is
necessary to document operating
conditions during the test and include
in such record an explanation to
support that such conditions represent
maximum representative operating
conditions. Section 63.7(e) requires that
the owner or operator make available to
the Administrator upon request such
records ‘‘as may be necessary to
determine the condition of the
performance test,’’ but did not
specifically require the owner or
operator to record the information. The
regulatory text the EPA is proposing to
add builds on that requirement and
makes explicit the requirement to record
the information.
e. Monitoring
We are proposing to revise the entry
for 40 CFR 63.8(c)(1)(i) and (c)(1)(iii) in
the General Provisions table by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ The cross-references to the
general duty and SSM plan
requirements in those subparagraphs are
not necessary in light of other
requirements of 40 CFR 63.8 that require
good air pollution control practices (40
CFR 63.8(c)(1)) and that set out the
requirements of a quality control
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program for monitoring equipment (40
CFR 63.8(d)).
We are proposing to revise the entry
for 40 CFR 63.8(d)(3) in the General
Provisions table by changing the ‘‘yes’’
in column three to a ‘‘no.’’ The final
sentence in 40 CFR 63.8(d)(3) refers to
the General Provisions’ SSM plan
requirement, which is no longer
applicable. The EPA is proposing to add
to the rule at 40 CFR 63.628(c) text that
is identical to 40 CFR 63.8(d)(3), except
that the final sentence is replaced with
the following sentence: ‘‘You must
include the program of corrective action
required under § 63.8(d)(2) in the plan.’’
f. 40 CFR 63.627 Recordkeeping
We are proposing to revise the entry
for 40 CFR 63.10(b)(2)(i) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ Section 63.10(b)(2)(i) describes
the recordkeeping requirements during
startup and shutdown. These recording
provisions are no longer necessary
because the EPA is proposing that
recordkeeping and reporting applicable
to normal operations will apply to
startup and shutdown. In the absence of
special provisions applicable to startup
and shutdown, such as a startup and
shutdown plan, there is no reason to
retain additional recordkeeping for
startup and shutdown periods.
We are proposing to revise the entry
for 40 CFR 63.10(b)(2)(ii) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ Section 63.10(b)(2)(ii) describes
the recordkeeping requirements during
a malfunction. The EPA is proposing to
add such requirements to 40 CFR
63.627(b). The regulatory text we are
proposing to add differs from the
General Provisions it is replacing in that
the General Provisions requires the
creation and retention of a record of the
occurrence and duration of each
malfunction of process, air pollution
control and monitoring equipment. The
EPA is proposing that this requirement
apply to any failure to meet an
applicable standard and is requiring that
the source record the date, time and
duration of the failure rather than the
‘‘occurrence.’’ The EPA is also
proposing to add to 40 CFR 63.627 a
requirement that sources keep records
that include a list of the affected source
or equipment and actions taken to
minimize emissions, an estimate of the
volume of each regulated pollutant
emitted over the applicable standard,
and a description of the method used to
estimate the emissions. Examples of
such methods would include productloss calculations, mass balance
calculations, measurements when
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available or engineering judgment based
on known process parameters. The EPA
is proposing to require that sources keep
records of this information to ensure
that there is adequate information to
allow the EPA to determine the severity
of any failure to meet a standard, and to
provide data that may document how
the source met the general duty to
minimize emissions when the source
has failed to meet an applicable
standard.
We are proposing to revise the entry
for 40 CFR 63.10(b)(2)(iv) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ When applicable, the provision
requires sources to record actions taken
during SSM events when actions were
inconsistent with their SSM plan. The
requirement is no longer appropriate
because SSM plans will no longer be
required. The requirement previously
applicable under 40 CFR
63.10(b)(2)(iv)(B) to record actions to
minimize emissions and record
corrective actions is now applicable by
reference to 40 CFR 63.627.
We are proposing to revise the entry
for 40 CFR 63.10(b)(2)(v) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ When applicable, the provision
requires sources to record actions taken
during SSM events to show that actions
taken were consistent with their SSM
plan. The requirement is no longer
appropriate because SSM plans will no
longer be required.
We are proposing to revise the entry
for 40 CFR 63.10(c)(15) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ The EPA is proposing that 40
CFR 63.10(c)(15) no longer apply. When
applicable, the provision allows an
owner or operator to use the affected
source’s SSM plan or records kept to
satisfy the recordkeeping requirements
of the SSM plan, specified in 40 CFR
63.6(e), to also satisfy the requirements
of 40 CFR 63.10(c)(10) through (12). The
EPA is proposing to eliminate this
requirement because SSM plans would
no longer be required, and, therefore, 40
CFR 63.10(c)(15) no longer serves any
useful purpose for affected units.
g. 40 CFR 63.627 Reporting
We are proposing to revise the entry
for 40 CFR 63.10(d)(5) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ Section 63.10(d)(5) describes the
reporting requirements for SSM. To
replace the General Provisions reporting
requirement, the EPA is proposing to
add reporting requirements to 40 CFR
63.627. The replacement language
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differs from the General Provisions
requirement in that it eliminates
periodic SSM reports as a stand-alone
report. We are proposing language that
requires sources that fail to meet an
applicable standard at any time to report
the information concerning such events
in the excess emission report, already
required under this rule. We are
proposing that the report must contain
the number, date, time, duration and the
cause of such events (including
unknown cause, if applicable), a list of
the affected source or equipment, an
estimate of the volume of each regulated
pollutant emitted over any emission
limit and a description of the method
used to estimate the emissions (e.g.,
product-loss calculations, mass balance
calculations, direct measurements, or
engineering judgment based on known
process parameters). The EPA is
proposing this requirement to ensure
that adequate information is available to
determine compliance, to allow the EPA
to determine the severity of the failure
to meet an applicable standard, and to
provide data that may document how
the source met the general duty to
minimize emissions during a failure to
meet an applicable standard.
The proposed rule eliminates the
cross reference to 40 CFR 63.10(d)(5)(i)
that contains the description of the
previously-required SSM report format
and submittal schedule from this
section. These specifications are no
longer necessary because the events will
be reported in otherwise required
reports with similar format and
submittal requirements. We are
proposing that owners or operators no
longer be required to determine whether
actions taken to correct a malfunction
are consistent with an SSM plan
because the plans would no longer be
required.
We are proposing to revise the entry
for 40 CFR 63.10(d)(5)(ii) in the General
Provisions table (appendix A) by
changing the ‘‘yes’’ in column three to
a ‘‘no.’’ Section 63.10(d)(5)(ii) describes
an immediate report for SSM when a
source failed to meet an applicable
standard but did not follow the SSM
plan. We will no longer require owners
and operators to report when actions
taken during a startup, shutdown or
malfunction were not consistent with an
SSM plan, because the plans would no
longer be required.
2. Clarifications to Applicability and
Certain Definitions
a. NESHAP Subpart BB
We are proposing clarifications to the
applicability section (40 CFR 63.620) of
the Phosphate Fertilizer Production
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NESHAP (subpart BB). The
requirements of the current Phosphate
Fertilizer Production NESHAP (subpart
BB) apply to diammonium and/or
monoammonium phosphate process
lines, granular triple superphosphate
lines and granular triple
superphosphate storage buildings only.
In this action, we are proposing
clarifications to the applicability of the
NESHAP to include any process line
that produces a reaction product of
ammonia and phosphoric acid. Based
on facility responses to the CAA section
114 survey issued to the Phosphate
Fertilizer Production source category,
EPA learned that the phosphate
fertilizer products produced by facilities
changes over time (e.g., no facility
currently produces a granular triple
superphosphate product). To ensure the
emission standards we are proposing
reflect inclusion of HAP emissions from
all sources in the defined source
category, as initially intended in the
rule promulgation, we believe it
necessary to clarify the applicability of
the NESHAP to include reaction
products of ammonia and phosphoric
acid, and not just diammonium and
monoammonium phosphate. This
revision also further aligns the
definition of the source category with
the current provisions in 40 CFR
63.620(a) which specify that the
NESHAP applies to each phosphate
fertilizers production plant.
Granular triple superphosphate is no
longer produced in the United States.
However, in the unlikely event that a
facility were to start producing and
storing GTSP, we are not proposing to
remove requirements for the triple
superphosphate processes regulated by
NESHAP subpart BB (i.e., GTSP process
lines and storage buildings).
For consistency between NESHAP
subpart AA and NESHAP subpart BB,
we are proposing the NESHAP subpart
AA conditions that exclude the use of
evaporative cooling towers for any
liquid effluent from any wet scrubbing
device installed to control HF emissions
from process equipment also be
included in NESHAP subpart BB. For
additional consistency between
NESHAP subpart AA and NESHAP
subpart BB, we are also proposing to
amend the definitions of diammonium
and/or monoammonium phosphate
process line, granular triple
superphosphate process line and
granular triple superphosphate storage
building to include relevant emission
points, and to remove text from the
applicability section that is duplicative
of the revised definitions.
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b. NSPS Subpart W
We are proposing to change the word
‘‘cookers’’ as listed in 40 CFR 60.230(a)
to ‘‘coolers’’ in order to correct the
typographical error. The term should be
‘‘coolers,’’ and background literature
does not indicate any equipment
referred to ‘‘cookers’’ being used in the
manufacture of TSP.
3. Testing, Monitoring, Recordkeeping
and Reporting
a. NESHAP Subpart BB
For wet scrubbers, we are proposing
alternatives to the existing requirement
to monitor pressure differential through
the scrubber. We received input from
industry that the pressure differential is
not a reliable method of determining the
performance of a column because
fouling occurs over time, increasing the
pressure differential. The pressure
differential immediately after cleaning
will be much lower than that after the
scrubber has operated for some time.
Therefore, to provide flexibility, we
have included a number of monitoring
options as alternatives to determining
the performance of a column using
pressure differential. We are also adding
flexibility in the existing requirement to
measure the flow rate of the scrubbing
liquid to each scrubber (i.e., the inlet
liquid flow rate to a scrubber). We are
proposing that the inlet liquid-to-gas
ratio may now be monitored in lieu of
the inlet liquid flow rate, which
provides the ability to lower liquid flow
rate with changes in gas flow rate to the
scrubber.
We are removing the requirement that
facilities may not implement new
operating parameter ranges until the
Administrator has approved them, or 30
days have passed since submission of
the performance test results. For the
proposed requirements, facilities must
immediately comply with new
operating ranges when they are
developed and submitted. New
operating ranges must also be
established using the most recent
performance test conducted by a
facility, which allows for changes in
control device operation to be
appropriately reflected.
As described in section V.D.1.d of this
preamble, we have also modified the
language for the conditions under which
testing must be conducted to require
that testing be conducted at maximum
representative operating conditions for
the process.
For subpart BB we are proposing
monitoring requirements for fabric
filters because two processes were
identified that used fabric filters rather
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66555
than wet scrubbing as the control
technology.
In keeping with the general provisions
for CMS (including CEMS and CPMS),
we are proposing the addition of a sitespecific monitoring plan and calibration
requirements for CMS. Provisions are
included for electronic reporting of
stack test data.
We have also modified the format of
the NESHAP to reference tables for
emissions limits and monitoring
requirements.
b. NSPS Subpart V
The EPA evaluated the monitoring
and recordkeeping requirements
currently required in NSPS subpart V to
determine if they are adequate for
determining compliance. Currently
under NSPS subpart V, an owner or
operator of a granular diammonium
phosphate plant is required to install,
calibrate, maintain and operate a
monitoring device which continuously
measures and permanently records the
total pressure drop across the process
scrubbing system. However, the current
rule does not require an owner or
operator to establish, and demonstrate
continuous compliance with, an
allowable range for the pressure drop
through the process scrubbing system.
Therefore, we are proposing new
monitoring and recordkeeping
requirements for any diammonium
phosphate plant that commences
construction, modification or
reconstruction after [date of publication
of the final rule in the Federal Register]
to ensure continuous compliance with
the standard.
We are proposing that for any
granular diammonium phosphate plant
that commences construction,
modification or reconstruction after
[date of publication of the final rule in
the Federal Register] the owner or
operator establish an allowable range for
the pressure drop through the process
scrubbing system. The allowable range
would be established during the
performance test required in 40 CFR
60.8. We also propose that the allowable
range is ±20 percent of the arithmetic
average of the three test runs conducted
during the performance test. In addition,
the owner or operator would be required
to maintain the daily average pressure
drop through the process scrubbing
system within the allowable range; and
valid data points must be available for
75 percent of the operating hours in an
operating day to compute the daily
average. We also propose that the owner
or operator keep records of the daily
average pressure drop through the
process scrubbing system, and keep
records of deviations. We are proposing
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these monitoring and recordkeeping
requirements in order to: Ensure that the
process scrubbing system is properly
maintained over time; ensure
continuous compliance with standards;
and improve data accessibility.
Finally, for consistency with
terminology used in the associated
NESHAP subpart BB, we have changed
the term ‘‘process scrubbing system’’ to
‘‘absorber’’.
We do not expect any costs to be
associated with these proposed
monitoring and recordkeeping
requirements. These proposed
requirements will apply to all
diammonium phosphate plants that
reconstruct or modify their plants;
however, facilities that are subject to the
NESHAP are exempt from compliance
with the NSPS. We are aware of only
one facility currently subject to the
NSPS, but not the NESHAP. We do not
anticipate that this facility will modify
their diammonium phosphate plant over
the next 3 years; therefore, this facility
will not trigger the proposed monitoring
and recordkeeping requirements for
NSPS subpart V. Furthermore, pursuant
to their Title V air permit compliance
assurance monitoring plan, this facility
already conducts daily monitoring of
pressure drop through their process
scrubbing system and compares it
against an established range. Therefore,
any costs to comply with these
requirements would be negligible
should the facility become subject.
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c. NSPS Subpart W
The EPA evaluated the monitoring
and recordkeeping requirements
currently required in NSPS subpart W to
determine if they are adequate for
determining compliance. Currently
under NSPS subpart W, an owner or
operator of a triple superphosphate
plant is required to install, calibrate,
maintain and operate a monitoring
device which continuously measures
and permanently records the total
pressure drop across the process
scrubbing system. However, the current
rule does not require an owner or
operator to establish, and demonstrate
continuous compliance with, an
allowable range for the pressure drop
through the process scrubbing system.
Therefore, we are proposing new
monitoring and recordkeeping
requirements for any triple
superphosphate plant that commences
construction, modification or
reconstruction after [date of publication
of the final rule in the Federal Register]
to ensure continuous compliance with
the standard.
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We are proposing that for any triple
superphosphate plant that commences
construction, modification or
reconstruction after [date of publication
of the final rule in the Federal Register]
the owner or operator establish an
allowable range for the pressure drop
through the process scrubbing system.
The allowable range would be
established during the performance test
required in 40 CFR 60.8. We also
propose that the allowable range is ±20
percent of the arithmetic average of the
three test runs conducted during the
performance test. In addition, the owner
or operator would be required to
maintain the daily average pressure
drop through the process scrubbing
system within the allowable range; and
valid data points must be available for
75 percent of the operating hours in an
operating day to compute the daily
average. We also propose that the owner
or operator keep records of the daily
average pressure drop through the
process scrubbing system, and keep
records of deviations. We are proposing
these monitoring and recordkeeping
requirements in order to: Ensure that the
process scrubbing system is properly
maintained over time; ensure
continuous compliance with standards;
and improve data accessibility.
Finally, for consistency with
terminology used in the associated
NESHAP subpart BB, we have changed
the term ‘‘process scrubbing system’’ to
‘‘absorber.’’
We do not expect any costs associated
with these proposed monitoring and
recordkeeping requirements, as we are
not aware of any facilities in the United
States that manufacture TSP or that plan
to manufacture TSP in the next three
years.
d. NSPS Subpart X
The EPA evaluated the monitoring
and recordkeeping requirements
currently required in NSPS subpart X to
determine if they are adequate for
determining compliance. Currently
under NSPS subpart X, an owner or
operator of a granular triple
superphosphate storage facility is
required to install, calibrate, maintain
and operate a monitoring device which
continuously measures and
permanently records the total pressure
drop across the process scrubbing
system. However, the current rule does
not require an owner or operator to
establish, and demonstrate continuous
compliance with, an allowable range for
the pressure drop through the process
scrubbing system. Therefore, we are
proposing new monitoring and
recordkeeping requirements for any
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granular triple superphosphate storage
facility that commences construction,
modification or reconstruction after
[date of publication of the final rule in
the Federal Register] to ensure
continuous compliance with the
standard.
We are proposing that for any
granular triple superphosphate storage
facility that commences construction,
modification or reconstruction after
[date of publication of the final rule in
the Federal Register] the owner or
operator establish an allowable range for
the pressure drop through the process
scrubbing system. The allowable range
would be established during the
performance test required in 40 CFR
60.8. We also propose that the allowable
range is ±20 percent of the arithmetic
average of the three test runs conducted
during the performance test. In addition,
the owner or operator would be required
to maintain the daily average pressure
drop through the process scrubbing
system within the allowable range; and
valid data points must be available for
75 percent of the operating hours in an
operating day to compute the daily
average. We also propose that the owner
or operator keep records of the daily
average pressure drop through the
process scrubbing system, and keep
records of deviations. We are proposing
these monitoring and recordkeeping
requirements in order to: Ensure that the
process scrubbing system is properly
maintained over time; ensure
continuous compliance with standards;
and improve data accessibility.
Finally, for consistency with
terminology used in the associated
NESHAP subpart BB, we have changed
the term ‘‘process scrubbing system’’ to
‘‘absorber.’’
We do not expect any costs associated
with these proposed monitoring and
recordkeeping requirements as we are
not aware of any facilities that
manufacture or store GTSP or plan to
manufacture or store GTSP in the next
3 years.
4. Translation of TF to HF Emission
Limits
As described in section IV.E.4 of this
preamble, the EPA is proposing to
translate the current total F limit (lbs
total F/ton P2O5 feed) into an HF limit
(lbs HF/ton P2O5 feed). Please refer to
section IV.E.4 of this preamble for a
detailed description of the methodology
used to translate the existing TF limits
to HF limits.
The resulting new and existing
proposed HF emission limits are
summarized in Table 8 of this preamble:
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TABLE 8—SUMMARY OF PROPOSED HF EMISSION LIMITS FOR NEW AND EXISTING PHOSPHATE FERTILIZER FACILITIES
Current total F limits *
Proposed HF limits *
Regulated process
Existing
MAP/DAP Fertilizer Lines ........................................................
GTSP Process Line .................................................................
GTSP Storage Building ...........................................................
New
0.060
0.150
5.0 × 10¥4
Existing
0.0580
0.1230
5.0 × 10¥4
0.060
0.150
5.0 × 10¥4
New
0.0580
0.1230
5.0 × 10¥4
* All limits expressed as lbs/Ton P2O5 feed.
Also, as discussed in section IV.E.4 of
this preamble, we are seeking comment
on finalizing HF limits for regulating HF
rather than total F, the use of EPA
Method 320 for the compliance
demonstration test method, the use of
FTIR HF CEMS as an optional
continuous monitoring compliance
approach within the rule, the use of an
HF CEMS as a compliance option and
reduced testing frequency for HF
monitoring. A more detailed discussion
of these requests for comments is
provided in section IV.E.4 of this
preamble.
E. What are the notification,
recordkeeping and reporting
requirements for the Phosphate
Fertilizer Production source category?
For the Phosphate Fertilizer
Production source category, we are
proposing the same electronic reporting
requirements described in section IV.F
of this preamble.
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F. What compliance dates are we
proposing for the Phosphate Fertilizer
Production source category?
We are proposing that for existing and
new process lines that produce a
reaction product of ammonia and
phosphoric acid (e.g., diammonium
and/or monoammonium phosphate
process lines), granular triple
superphosphate process lines and
granular triple superphosphate storage
buildings that commence construction
or reconstruction on or before the
effective date of this rule, the facility
must comply with the proposed HF
limits no later than 1 year after the
effective date of this rule. Facilities will
continue to conduct the annual
performance test, but will be required to
use a different test method. Therefore,
we are proposing a 1-year compliance
lead time so that facilities have adequate
time to coordinate performance testing
with the new test method. We do not
anticipate that any facilities will need to
install a new control device to meet the
proposed HF limits. For new process
lines that produce a reaction product of
ammonia and phosphoric acid (e.g.,
diammonium and/or monoammonium
phosphate process lines), granular triple
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superphosphate process lines and
granular triple superphosphate storage
buildings that commence construction
or reconstruction after the effective date
of this rule, the facility must comply
with the proposed HF limits beginning
on the effective date of this rule. Prior
to these compliance dates (for HF
limits), we are proposing that facilities
continue to comply with the current
total F standards.
We are proposing that the SSM
requirements compliance date is the
effective date of this rule.
VI. Summary of Cost, Environmental
and Economic Impacts
A. What are the affected sources?
We anticipate that the 13 facilities
currently operating in the United States
will be affected by these proposed
amendments. One of the 13 facilities has
indicated to the EPA that it plans on
closing the phosphoric acid and
phosphate fertilizer processes when the
gypsum dewatering stack in use reaches
the end of its capacity to accept gypsum
slurry. We do not expect any new
facilities to be constructed or expanded
in the foreseeable future.
B. What are the air quality impacts?
We have estimated the potential
emissions reductions that may be
realized from the implementation of the
proposed emission standards for the
Phosphoric Acid Manufacturing and
Phosphate Fertilizer Production source
categories. We estimated emission
reductions by first calculating emissions
at the current level of control for each
facility (referred to as the baseline level
of control), and at the proposed level of
control (i.e., the proposed beyond-thefloor emission standard for Hg from
phosphate rock calciners). We
calculated emission reductions as the
difference between the proposed level
and baseline level of control. We
estimate that the proposed subpart AA
NESHAP will result in emissions
reductions of approximately 145 lb per
year of Hg from phosphate rock
calciners as a result of beyond-the-floor
emission standards for Hg. The current
estimated Hg emissions from the
phosphate rock calciners is
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approximately 169 lb per year. The
memorandum, ‘‘Beyond-the-Floor
Analysis for Phosphate Rock Calciners
at Phosphoric Acid Manufacturing
Plants,’’ which is available in the docket
for this action, documents the results of
the beyond-the-floor analysis.
C. What are the cost impacts?
We have estimated compliance costs
for all existing sources to add the
necessary controls and monitoring
devices, perform inspections,
recordkeeping and reporting
requirements to comply with the
proposed rule. Based on this analysis,
we anticipate an overall total capital
investment of $4.9 million, with an
associated total annualized cost of
approximately $2.0 million (using a
discount rate of 7 percent), in 2013
dollars. We do not anticipate the
construction of any new phosphoric
acid manufacturing plants or phosphate
fertilizer production facilities in the
next 5 years. Therefore, there are no
new source cost impacts.
We calculated costs to meet the
proposed level of control. For phosphate
rock calciners, we estimated the cost of
adding a fixed-bed carbon adsorption
system to meet the proposed Hg
emission standard. For all other
emission sources, including phosphate
rock calciners, we calculated capital and
annual costs for testing, monitoring,
recordkeeping and reporting. The
memorandum, ‘‘Control Costs and
Emissions Reductions for Phosphoric
Acid and Phosphate Fertilizer
Production Source Categories,’’ which is
available in the docket for this action,
documents the control cost analyses.
D. What are the economic impacts?
Economic impact analyses focus on
changes in market prices and output
levels. If changes in market prices and
output levels in the primary markets are
significant enough, we also examine
impacts on other markets. Both the
magnitude of costs needed to comply
with the rule and the distribution of
these costs among affected facilities can
have a role in determining how the
market will change in response to the
rule. We estimated the total annualized
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costs for the proposed rule to be $2.0
million. We project that only one
facility will incur significant costs. A
global agrochemical company with
annual revenue estimated in the $100
million to $500 million range owns this
facility. The facility itself would not be
a small business even if it were not
owned by the larger entity. The
annualized control costs for this
company would be 0.3 percent to 1.5 of
percent revenues. We do not expect
these small costs to result in a
significant market impact whether they
are passed on to the consumer or
absorbed by the company.
Because no small firms will incur
control costs, there is no significant
impact on small entities. Thus, we do
not expect this regulation to have a
significant impact on a substantial
number of small entities.
E. What are the benefits?
We anticipate this rulemaking to
reduce Hg emissions by approximately
145 lb each year starting in 2016. These
avoided emissions will result in
improvements in air quality and
reduced negative health effects
associated with exposure to air
pollution of these emissions; however,
we have not quantified or monetized the
benefits of reducing these emissions for
this rulemaking because the estimated
costs for this action are less than $100
million.
VII. Request for Comments
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We solicit comments on all aspects of
this proposed action. In addition to
general comments on this proposed
action, we are also interested in
additional data that may improve the
risk assessments and other analyses. We
are specifically interested in receiving
any improvements to the data used in
the site-specific emissions profiles used
for risk modeling, including information
on the appropriate acute emissions
factors for estimating emissions from the
gypsum dewatering stacks and cooling
ponds. Such data should include
supporting documentation in sufficient
detail to allow characterization of the
quality and representativeness of the
data or information. Section VIII of this
preamble provides more information on
submitting data.
VIII. Submitting Data Corrections
The site-specific emissions profiles
used in the source category risk and
demographic analyses and instructions
are available for download on the RTR
Web page at: https://www.epa.gov/ttn/
atw/rrisk/rtrpg.html. The data files
include detailed information for each
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HAP emissions release point for the
facilities in the source category.
If you believe that the data are not
representative or are inaccurate, please
identify the data in question, provide
your reason for concern and provide any
‘‘improved’’ data that you have, if
available. When you submit data, we
request that you provide documentation
of the basis for the revised values to
support your suggested changes. To
submit comments on the data
downloaded from the RTR Web page,
complete the following steps:
1. Within this downloaded file, enter
suggested revisions to the data fields
appropriate for that information.
2. Fill in the commenter information
fields for each suggested revision (i.e.,
commenter name, commenter
organization, commenter email address,
commenter phone number and revision
comments).
3. Gather documentation for any
suggested emissions revisions (e.g.,
performance test reports, material
balance calculations, etc.).
4. Send the entire downloaded file
with suggested revisions in Microsoft®
Access format and all accompanying
documentation to Docket ID Number
EPA–HQ–OAR–2012–0522 (through one
of the methods described in the
ADDRESSES section of this preamble).
5. If you are providing comments on
a single facility or multiple facilities,
you need only submit one file for all
facilities. The file should contain all
suggested changes for all sources at that
facility. We request that all data revision
comments be submitted in the form of
updated Microsoft® Excel files that are
generated by the Microsoft® Access file.
These files are provided on the RTR
Web page at: https://www.epa.gov/ttn/
atw/rrisk/rtrpg.html.
IX. Statutory and Executive Order
Reviews
A. Executive Order 12866: Regulatory
Planning and Review and Executive
Order 13563: Improving Regulation and
Regulatory Review
This action is not a ‘‘significant
regulatory action’’ under the terms of
Executive Order 12866 (58 FR 51735,
October 4, 1993) and is, therefore, not
subject to review under Executive
Orders 12866 and 13563 (76 FR 3821,
January 21, 2011). The EPA analyzed
the potential costs and benefits
associated with this action. The results
are presented in sections VI.C and E of
this preamble.
B. Paperwork Reduction Act
The information collection
requirements in this proposed rule have
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been submitted for approval to OMB
under the Paperwork Reduction Act, 44
U.S.C. 3501, et seq. The Information
Collection Request (ICR) document
prepared by the EPA has been assigned
EPA ICR number 1790.06. The
information requirements are based on
notification, recordkeeping and
reporting requirements in the NESHAP
General Provisions (40 CFR part 63,
subpart A), which are mandatory for all
operators subject to national emissions
standards. These recordkeeping and
reporting requirements are specifically
authorized by section 114 of the CAA
(42 U.S.C. 7414). All information
submitted to the EPA pursuant to the
recordkeeping and reporting
requirements for which a claim of
confidentiality is made is safeguarded
according to EPA policies set forth in 40
CFR part 2, subpart B.
We are proposing new paperwork
requirements to the Phosphoric Acid
Manufacturing and Phosphate Fertilizer
Production source categories in the form
of additional requirements for stack
testing, performance evaluations, and
gypsum dewatering stacks.
We estimate 12 regulated entities are
currently subject to 40 CFR part 63
subpart AA and 10 regulated entities are
currently subject to 40 CFR part 63
subpart BB and each will be subject to
all applicable proposed standards. The
annual monitoring, reporting and
recordkeeping burden for these
amendments to subpart AA and BB is
estimated to be $625,000 per year
(averaged over the first 3 years after the
effective date of the standards). This
includes 640 labor hours per year at a
total labor cost of $53,000 per year, and
total non-labor capital and operating
and maintenance costs of $572,000 per
year. This estimate includes
performance tests, notifications,
reporting and recordkeeping associated
with the new requirements for emission
points and associated control devices.
The total burden to the federal
government is estimated to be 326 hours
per year at a total labor cost of $17,000
per year (averaged over the first 3 years
after the effective date of the standard).
Burden is defined at 5 CFR 1320.3(b).
An agency may not conduct or
sponsor, and a person is not required to
respond to, a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for the EPA’s regulations in 40
CFR are listed in 40 CFR part 9.
To comment on the agency’s need for
this information, the accuracy of the
provided burden estimates and any
suggested methods for minimizing
respondent burden, the EPA has
established a public docket for this rule
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(Docket ID No. EPA–HQ–OAR–2012–
0522) which includes this ICR. Submit
any comments related to the ICR to the
EPA and OMB. See ADDRESSES section
at the beginning of this notice for where
to submit comments to the EPA. Send
comments to OMB at the Office of
Information and Regulatory Affairs,
Office of Management and Budget, 725
17th Street, NW., Washington, DC
20503, Attention: Desk Office for the
EPA. Since OMB is required to make a
decision concerning the ICR between 30
and 60 days after November 7, 2014, a
comment to OMB is best assured of
having its full effect if OMB receives it
by December 8, 2014. The final rule will
respond to any OMB or public
comments on the information collection
requirements contained in this proposal.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act (RFA)
generally requires an agency to prepare
a regulatory flexibility analysis of any
rule subject to notice and comment
rulemaking requirements under the
Administrative Procedure Act or any
other statute unless the agency certifies
that the rule will not have a significant
economic impact on a substantial
number of small entities. Small entities
include small businesses, small
organizations and small governmental
jurisdictions.
For purposes of assessing the impacts
of this rule on small entities, small
entity is defined as: (1) A small business
as defined by the Small Business
Administration’s (SBA) regulations at 13
CFR 121.201; (2) a small governmental
jurisdiction that is a government of a
city, county, town, school district or
special district with a population of less
than 50,000; and (3) a small
organization that is any not-for-profit
enterprise that is independently owned
and operated and is not dominant in its
field.
After considering the economic
impacts of this proposed rule on small
entities, I certify that this action will not
have a significant economic impact on
a substantial number of small entities.
This proposed rule will not impose any
requirements on small entities because
we do not project that any small entities
will incur costs due to these proposed
rule amendments. We continue to be
interested in the potential impacts of the
proposed rule on small entities and
welcome comments on issues related to
such impacts.
D. Unfunded Mandates Reform Act
This action contains no federal
mandates under the provisions of Title
II of the Unfunded Mandates Reform
Act of 1995 (UMRA), 2 U.S.C. 1531–
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1538 for state, local, or tribal
governments or the private sector. The
action imposes no enforceable duty on
any state, local, or tribal governments or
the private sector. Therefore, this action
is not subject to the requirements of
sections 202 or 205 of the UMRA.
This action is also not subject to the
requirements of section 203 of UMRA
because it does not contain regulatory
requirements that might significantly or
uniquely affect small governments
because this action neither contains
requirements that apply to such
governments nor does it impose
obligations upon them.
E. Executive Order 13132: Federalism
This action does not have federalism
implications. It will not have substantial
direct effects on the states, on the
relationship between the national
government and the states or on the
distribution of power and
responsibilities among the various
levels of government, as specified in
Executive Order 13132. None of the
facilities subject to this action are
owned or operated by state
governments, and nothing in this
proposal will supersede state
regulations. Thus, Executive Order
13132 does not apply to this action.
In the spirit of Executive Order 13132,
and consistent with EPA policy to
promote communications between the
EPA and state and local governments,
the EPA specifically solicits comment
on this proposed rule from state and
local officials.
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
Subject to the Executive Order 13175
(65 FR 67249, November 9, 2000), the
EPA may not issue a regulation that has
tribal implications, that imposes
substantial direct compliance costs and
that is not required by statute, unless
the federal government provides the
funds necessary to pay the direct
compliance costs incurred by tribal
governments, or the EPA consults with
tribal officials early in the process of
developing the proposed regulation and
develops a tribal summary impact
statement.
The EPA has concluded that this
action may have tribal implications, due
to the close proximity of one facility to
a tribe (the Shoshone-Bannock).
However, this action will neither
impose substantial direct compliance
costs on tribal governments, nor
preempt tribal law.
The EPA consulted with tribal
officials early in the process of
developing this regulation to permit
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66559
them to have meaningful and timely
input into its development. The agency
provided an overview of the source
categories and rulemaking process
during a monthly teleconference with
the National Tribal Air Association.
Additionally, we provided targeted
outreach, including a visit to the
Shoshone-Bannock tribe and meeting
with environmental leaders for the tribe.
The EPA specifically solicits additional
comment on this proposed action from
tribal officials.
G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
This action is not subject to Executive
Order 13045 (62 FR 19885, April 23,
1997) because it is not economically
significant as defined in Executive
Order 12866. This action’s health and
risk assessments are contained in
section V of this preamble.
The proposed standards for Hg
emissions from phosphate rock
calciners will reduce Hg emissions,
thereby reducing potential exposure to
children, including the unborn. We
invite the public to submit comments or
identify peer-reviewed studies and data
that assess effects of early life exposure
to these pollutants.
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
This action is not a ‘‘significant
energy action’’ as defined in Executive
Order 13211 (66 FR 28355 (May 22,
2001)), because it is not likely to have
a significant adverse effect on the
supply, distribution, or use of energy.
The proposed changes to the emissions
limits may require one facility to install
additional control for Hg in the form of
carbon adsorbers or ACI. These devices
have minimal energy requirements, and
we do not expect these devices to
contribute significantly to the overall
energy use at the facility. We have
concluded that this rule is not likely to
have any adverse energy effects.
I. National Technology Transfer and
Advancement Act
Section 12(d) of the National
Technology Transfer and Advancement
Act of 1995 (NTTAA), Public Law
Number 104–113, 12(d) (15 U.S.C. 272
note) directs the EPA to use voluntary
consensus standards (VCS) in its
regulatory activities unless to do so
would be inconsistent with applicable
law or otherwise impractical. VCS are
technical standards (e.g., materials
specifications, test methods, sampling
procedures and business practices) that
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are developed or adopted by VCS
bodies. The NTTAA directs the EPA to
provide Congress, through OMB,
explanations when the agency decides
not to use available and applicable VCS.
This proposed rulemaking involves
technical standards. The EPA proposes
to incorporate analytical methods of the
Association of Official Analytical
Chemists (AOAC) and of the
Association of Fertilizer and Phosphate
Chemists (AFPC). The EPA proposes to
incorporate by reference the following
AOAC methods: AOAC Official Method
957.02 Phosphorus (Total) in Fertilizers,
Preparation of Sample Solution, AOAC
Official Method 929.01 Sampling of
Solid Fertilizers, AOAC Official Method
929.02 Preparation of Fertilizer Sample,
AOAC Official Method 978.01
Phosphorous (Total) in Fertilizers,
Automated Method, AOAC Official
Method 969.02 Phosphorous (Total) in
Fertilizers, Alkalimetric Quinolinium
Molybdophosphate Method, AOAC
Official Method 962.02 Phosphorous
(Total) in Fertilizers, Gravimetric
Quinolinium Molybdophosphate
Method and Quinolinium
Molybdophosphate Method 958.01
Phosphorous (Total) in Fertilizers,
Spectrophotometric
Molybdovanadophosphate Method. The
EPA proposes to incorporate the
following AFPC methods for analysis of
phosphate rock: No. 1 Preparation of
Sample, No. 3 Phosphorus-P2O5 or
Ca3(PO4)2, Method A-Volumetric
Method, No. 3 Phosphorus-P2O5 or
Ca3(PO4)2, Method B-Gravimetric
Quimociac Method, No. 3 PhosphorusP2O5 or Ca3(PO4)2, Method CSpectrophotometric Method. The EPA
proposes to incorporate the following
AFPC methods for analysis of
phosphoric acid, superphosphate, triple
superphosphate and ammonium
phosphates: No. 3 Total PhosphorusP2O5, Method A-Volumetric Method,
No. 3 Total Phosphorus-P2O5, Method
B-Gravimetric Quimociac Method and
No. 3 Total Phosphorus-P2O5, Method
C-Spectrophotometric Method.
We did not identify any applicable
VCS for EPA Methods 5, 13A, 13B or
30B. We did identify one VCS, ASTM
D6348–03(2010), as an acceptable
alternative for Method 320.
During EPA’s VCS search, if the title
or abstract (if provided) of the VCS
described technical sampling and
analytical procedures that are similar to
the EPA’s reference method, the EPA
ordered a copy of the standard and
reviewed it as a potential equivalent
method. We reviewed all potential
standards to determine the practicality
of the VCS for this rule. This review
requires significant method validation
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data that meet the requirements of EPA
Method 301 for accepting alternative
methods or scientific, engineering and
policy equivalence to procedures in
EPA reference methods. The EPA may
reconsider determinations of
impracticality when additional
information is available for particular
VCS.
The search identified 8 other VCS that
were potentially applicable for this rule
in lieu of the EPA reference methods.
After reviewing the available standards,
the EPA determined that 8 candidate
VCS identified for measuring emissions
of pollutants or their surrogates subject
to emission standards in the rule would
not be practical due to lack of
equivalency, documentation, validation
data and other important technical and
policy considerations. Additional
information for the VCS search and
determinations can be found in the
memorandum, ‘‘Voluntary Consensus
Standard Results for Phosphoric Acid
Manufacturing and Phosphate Fertilizer
Production RTR and Standards of
Performance for Phosphate Processing,’’
which is available in the docket for this
action.
The EPA welcomes comments on this
aspect of the proposed rulemaking, and,
specifically, invites the public to
identify potentially applicable VCS, and
to explain why the EPA should use such
standards in this regulation.
J. Executive Order 12898: Federal
Actions To Address Environmental
Justice in Minority Populations and
Low-Income Populations.
Executive Order 12898 (59 FR 7629,
February 16, 1994) establishes federal
executive policy on environmental
justice. Its main provision directs
federal agencies, to the greatest extent
practical and permitted by law, to make
environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects of their programs,
policies and activities on minority
populations and low-income
populations in the United States.
The EPA has determined that this
proposed rule will not have
disproportionately high and adverse
human health or environmental effects
on minority, low-income or indigenous
populations because it increases the
level of environmental protection for all
affected populations without having any
disproportionately high and adverse
human health or environmental effects
on any population, including any
minority or low-income population. To
gain a better understanding of the
source category and near source
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populations, the EPA conducted a
proximity analysis on phosphate
facilities to identify any
overrepresentation of minority, low
income or indigenous populations. This
analysis only gives some indication of
the prevalence of sub-populations that
may be exposed to air pollution from
the sources; it does not identify the
demographic characteristics of the most
highly affected individuals or
communities, nor does it quantify the
level of risk faced by those individuals
or communities. More information on
the source categories risk can be found
in section IV of this preamble.
The proximity analysis reveals that
most demographic categories are below
or within 20 percent of their
corresponding national averages. The
two exceptions are the minority and
African American populations. The
ratio of African Americans living within
3 miles of any source affected by this
rule is 131 percent higher than the
national average (29 percent versus 13
percent). The percentage of minorities
living within 3 miles of any source
affected by this rule is 37 percent above
the national average (35 percent versus
28 percent). The large minority
population is a direct result of the
higher percentage of African Americans
living near these facilities (the other
racial minorities are below or equal to
the national average). However, as noted
previously, we found the risks from
these source categories to be acceptable
for all populations.
The proposed changes to the standard
increase the level of environmental
protection for all affected populations
by ensuring no future emission
increases from the source categories.
Additionally, the proposed standards
for Hg emissions from phosphate rock
calciners will reduce Hg emissions,
thereby reducing potential exposure to
sustenance fishers and other sensitive
populations. The proximity analysis
results and the details concerning their
development are presented in the
October 2012 memorandum,
‘‘Environmental Justice Review:
Phosphate Fertilizer Production and
Phosphoric Acid,’’ a copy of which is
available in Docket ID No. EPA–HQ–
OAR–2012–0522.
List of Subjects
40 CFR Part 60
Environmental protection, Air
pollution control, Fertilizers, Fluoride,
Particulate matter, Phosphate, Reporting
and recordkeeping requirements.
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40 CFR Part 63
Environmental protection, Air
pollution control, Hazardous
substances, Incorporation by reference,
Reporting and recordkeeping
requirements.
Dated: October 21, 2014.
Gina McCarthy,
Administrator.
For the reasons stated in the
preamble, the Environmental Protection
Agency proposes to amend title 40,
chapter I, of the Code of Federal
Regulations as follows:
PART 60—STANDARDS OF
PERFORMANCE FOR NEW
STATIONARY SOURCES
1. The authority citation for part 60
continues to read as follows:
■
Authority: 42 U.S.C. 7401 et seq.
Subpart T—Standards of Performance
for the Phosphate Fertilizer Industry:
Wet-Process Phosphoric Acid Plants
2. Section 60.200 is amended by
revising paragraph (a) to read as follows:
■
§ 60.200 Applicability and designation of
affected facility.
(a) The affected facility to which the
provisions of this subpart apply is each
wet-process phosphoric acid plant
having a design capacity of more than
15 tons of equivalent P2O5 feed per
calendar day.
*
*
*
*
*
■ 3. Section 60.201 is amended by
revising paragraph (a) to read as follows.
§ 60.201
Definitions.
*
*
*
*
*
(a) Wet-process phosphoric acid plan
means any facility manufacturing
phosphoric acid by reacting phosphate
rock and acid. A wet-process
phosphoric acid plant includes, but is
not limited to: reactors, filters,
evaporators, hot wells, clarifiers, and
defluorination systems.
*
*
*
*
*
■ 4. Section 60.203 is amended by
revising paragraph (c) and adding
paragraph (d) to read as follows:
§ 60.203
Monitoring of operations.
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*
*
*
*
*
(c) The owner or operator of any wetprocess phosphoric acid plant subject to
the provisions of this part shall install,
calibrate, maintain, and operate a
monitoring device which continuously
measures and permanently records the
total pressure drop across the absorber.
The monitoring device shall have an
accuracy of ±5 percent over its operating
range.
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(d) Any facility under § 60.200(a) that
commences construction, modification
or reconstruction after [date of
publication of the final rule in the
Federal Register] is subject to the
requirements of this paragraph instead
of the requirements in paragraph (c) of
this section. If an absorber is used to
comply with § 60.202, then the owner or
operator shall continuously monitor
pressure drop through the absorber and
meet the requirements specified in
paragraphs (d)(1) through (4) of this
section.
(1) The owner or operator shall
install, calibrate, maintain, and operate
a continuous monitoring system (CMS)
that continuously measures and
permanently records the pressure at the
gas stream inlet and outlet of the
absorber. The pressure at the gas stream
inlet of the absorber may be measured
using amperage on the blower if a
correlation between pressure and
amperage is established.
(2) The CMS must have an accuracy
of ±5 percent over the normal range
measured or 0.12 kilopascals (0.5 inches
of water column), whichever is greater.
(3) The owner or operator shall
establish an allowable range for the
pressure drop through the absorber. The
allowable range is ±20 percent of the
arithmetic average of the three test runs
conducted during the performance test
required in § 60.8. The Administrator
retains the right to reduce the ±20
percent adjustment to the baseline
average values of operating ranges in
those instances where performance test
results indicate that a source’s level of
emissions is near the value of an
applicable emissions standard.
However, the adjustment must not be
reduced to less than ±10 percent under
any instance.
(4) The owner or operator shall
demonstrate continuous compliance by
maintaining the daily average pressure
drop through the absorber to within the
allowable range established in
paragraph (d)(3) of this section. The
daily average pressure drop through the
absorber for each operating day shall be
calculated using the data recorded by
the monitoring system. If the emissions
unit operation is continuous, the
operating day is a 24-hour period. If the
emissions unit operation is not
continuous, the operating day is the
total number of hours of control device
operation per 24-hour period. Valid data
points must be available for 75 percent
of the operating hours in an operating
day to compute the daily average.
■ 5. Subpart T is amended by adding
§ 60.205 to read as follows:
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§ 60.205
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Recordkeeping.
Any facility under § 60.200(a) that
commences construction, modification
or reconstruction after [date of
publication of the final rule in the
Federal Register] is subject to the
requirements of this section. You must
maintain the records identified as
specified in § 60.7(f) and in paragraphs
(a) and (b) of this section. All records
required by this subpart must be
maintained on site for at least 5 years.
(a) Records of the daily average
pressure. Records of the daily average
pressure drop through the absorber.
(b) Records of deviations. A deviation
is determined to have occurred when
the monitoring data or lack of
monitoring data result in any one of the
criteria specified in paragraphs (b)(1)
and (2) of this section being met.
(1) A deviation occurs when the daily
average value of a monitored operating
parameter is less than the minimum
pressure drop, or greater than the
maximum pressure drop established in
§ 60.203(d)(3).
(2) A deviation occurs when the
monitoring data are not available for at
least 75 percent of the operating hours
in a day.
Subpart U—Standards of Performance
for the Phosphate Fertilizer Industry:
Superphosphoric Acid Plants
6. Section 60.210 is amended by
revising paragraph (a) to read as follows:
■
§ 60.210 Applicability and designation of
affected facility.
(a) The affected facility to which the
provisions of this subpart apply is each
superphosphoric acid plant having a
design capacity of more than 15 tons of
equivalent P2O5 feed per calendar day.
*
*
*
*
*
■ 7. Section 60.211 is amended by
revising paragraph (a) to read as follows:
§ 60.211
Definitions.
*
*
*
*
*
(a) Superphosphoric acid plant means
any facility which concentrates wetprocess phosphoric acid to 66 percent or
greater P2O5 content by weight for
eventual consumption as a fertilizer. A
superphosphoric acid plant includes,
but is not limited to: evaporators, hot
wells, acid sumps, oxidation reactors,
and cooling tanks.
*
*
*
*
*
■ 8. Section 60.213 is amended by
revising paragraph (c) and adding
paragraph (d) to read as follows:
§ 60.213
Monitoring of operations.
*
*
*
*
*
(c) Except as specified in paragraph
(d) of this section, the owner or operator
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of any superphosphoric acid plant
subject to the provisions of this part
shall install, calibrate, maintain, and
operate a monitoring device which
continuously measures and
permanently records the total pressure
drop across the absorber. The
monitoring device shall have an
accuracy of ±5 percent over its operating
range.
(d) Any affected facility as defined in
§ 60.210(a) that commences
construction, modification or
reconstruction after [date of publication
of the final rule in the Federal Register]
is subject to the requirements of this
paragraph instead of the requirements in
paragraph (c) of this section. If an
absorber is used to comply with
§ 60.212, then the owner or operator
shall continuously monitor pressure
drop through the absorber and meet the
requirements specified in paragraphs
(d)(1) through (4) of this section.
(1) The owner or operator shall
install, calibrate, maintain, and operate
a continuous monitoring system (CMS)
that continuously measures and
permanently records the pressure at the
gas stream inlet and outlet of the
absorber. The pressure at the gas stream
inlet of the absorber may be measured
using amperage on the blower if a
correlation between pressure and
amperage is established.
(2) The CMS must have an accuracy
of ±5 percent over the normal range
measured or 0.12 kilopascals (0.5 inches
of water column), whichever is greater.
(3) The owner or operator shall
establish an allowable range for the
pressure drop through the absorber. The
allowable range is ±20 percent of the
arithmetic average of the three test runs
conducted during the performance test
required in § 60.8. The Administrator
retains the right to reduce the ±20
percent adjustment to the baseline
average values of operating ranges in
those instances where performance test
results indicate that a source’s level of
emissions is near the value of an
applicable emissions standard.
However, the adjustment must not be
reduced to less than ±10 percent under
any instance.
(4) The owner or operator shall
demonstrate continuous compliance by
maintaining the daily average pressure
drop through the absorber to within the
allowable range established in
paragraph (d)(3) of this section. The
daily average pressure drop through the
absorber for each operating day shall be
calculated using the data recorded by
the monitoring system. If the emissions
unit operation is continuous, the
operating day is a 24-hour period. If the
emissions unit operation is not
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continuous, the operating day is the
total number of hours of control device
operation per 24-hour period. Valid data
points must be available for 75 percent
of the operating hours in an operating
day to compute the daily average.
■ 9. Subpart U is amended by adding
§ 60.215 to read as follows:
§ 60.215
Recordkeeping.
An affected facility as defined in
§ 60.210(a) that commences
construction, modification, or
reconstruction after [date of publication
of the final rule in the Federal Register]
is subject to the requirements of this
section. You must maintain the records
identified as specified in § 60.7(f) and in
paragraphs (a) and (b) of this section.
All records required by this subpart
must be maintained on site for at least
5 years.
(a) Records of the daily average
pressure drop through the absorber.
(b) Records of deviations. A deviation
is determined to have occurred when
the monitoring data or lack of
monitoring data result in any one of the
criteria specified in paragraphs (b)(1)
and (b)(2) of this section being met.
(1) A deviation occurs when the daily
average value of a monitored operating
parameter is less than the minimum
pressure drop, or greater than the
maximum pressure drop established in
§ 60.213(d)(3).
(2) A deviation occurs when the
monitoring data are not available for at
least 75 percent of the operating hours
in a day.
Subpart V—Standards of Performance
for the Phosphate Fertilizer Industry:
Diammonium Phosphate Plants
10. Section 60.223 is amended by
revising paragraph (c) and adding
paragraph (d) to read as follows:
■
§ 60.223
Monitoring of operations.
*
*
*
*
*
(c) Except as specified in paragraph
(d) of this section, the owner or operator
of any granular diammonium phosphate
plant subject to the provisions of this
subpart shall install, calibrate, maintain,
and operate a monitoring device which
continuously measures and
permanently records the total pressure
drop across the scrubbing system. The
monitoring device shall have an
accuracy of ±5 percent over its operating
range.
(d) Any affected facility as defined in
§ 60.220(a) that commences
construction, modification, or
reconstruction after [date of publication
of the final rule in the Federal Register]
is subject to the requirements of this
paragraph instead of the requirements in
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paragraph (c) of this section. If an
absorber is used to comply with
§ 60.222, then the owner or operator
shall continuously monitor pressure
drop through the absorber and meet the
requirements specified in paragraphs
(d)(1) through (4) of this section.
(1) The owner or operator shall
install, calibrate, maintain, and operate
a continuous monitoring system (CMS)
that continuously measures and
permanently records the pressure at the
gas stream inlet and outlet of the
absorber. The pressure at the gas stream
inlet of the absorber may be measured
using amperage on the blower if a
correlation between pressure and
amperage is established.
(2) The CMS must have an accuracy
of ± 5 percent over the normal range
measured or 0.12 kilopascals (0.5 inches
of water column), whichever is greater.
(3) The owner or operator shall
establish an allowable range for the
pressure drop through the absorber. The
allowable range is ±20 percent of the
arithmetic average of the three test runs
conducted during the performance test
required in § 60.8. The Administrator
retains the right to reduce the ±20
percent adjustment to the baseline
average values of operating ranges in
those instances where performance test
results indicate that a source’s level of
emissions is near the value of an
applicable emissions standard.
However, the adjustment must not be
reduced to less than ±10 percent under
any instance.
(4) The owner or operator shall
demonstrate continuous compliance by
maintaining the daily average pressure
drop through the absorber to within the
allowable range established in
paragraph (d)(3) of this section. The
daily average pressure drop through the
absorber for each operating day shall be
calculated using the data recorded by
the monitoring system. If the emissions
unit operation is continuous, the
operating day is a 24-hour period. If the
emissions unit operation is not
continuous, the operating day is the
total number of hours of control device
operation per 24-hour period. Valid data
points must be available for 75 percent
of the operating hours in an operating
day to compute the daily average.
■ 11. Section 60.224 is amended by
revising paragraph (b)(3)(ii) to read as
follows:
§ 60.224
Test methods and procedures.
*
*
*
*
*
(b) * * *
(3) * * *
(ii) The Association of Official
Analytical Chemists (AOAC) Method 9
(incorporated by reference—see § 60.17)
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shall be used to determine the P2O5
content (Rp) of the feed.
■ 12. Subpart V is amended by adding
§ 60.225 to read as follows:
§ 60.225
Recordkeeping.
An affected facility as defined in
§ 60.220(a) that commences
construction, modification, or
reconstruction after [date of publication
of the final rule in the Federal Register]
is subject to the requirements of this
section. You must maintain the records
identified as specified in § 60.7(f) and in
paragraphs (a) and (b) of this section.
All records required by this subpart
must be maintained on site for at least
5 years.
(a) Records of the daily average
pressure drop through the absorber.
(b) Records of deviations. A deviation
is determined to have occurred when
the monitoring data or lack of
monitoring data result in any one of the
criteria specified in paragraphs (b)(1)
and (2) of this section being met.
(1) A deviation occurs when the daily
average value of a monitored operating
parameter is less than the minimum
pressure drop, or greater than the
maximum pressure drop established in
§ 60.223(d)(3).
(2) A deviation occurs when the
monitoring data are not available for at
least 75 percent of the operating hours
in a day.
Subpart W—Standards of Performance
for the Phosphate Fertilizer Industry:
Triple Superphosphate Plants
13. Section 60.230 is amended by
revising paragraph (a) to read as follows:
■
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§ 60.230 Applicability and designation of
affected facility.
(a) The affected facility to which the
provisions of this subpart apply is each
triple superphosphate plant having a
design capacity of more than 15 tons of
equivalent P2O5 feed per calendar day.
For the purpose of this subpart, the
affected facility includes any
combination of: mixers, curing belts
(dens), reactors, granulators, dryers,
coolers, screens, mills, and facilities
which store run-of-pile triple
superphosphate.
*
*
*
*
*
■ 14. Section 60.233 is revised to read
as follows:
§ 60.233
Monitoring of operations.
(a) The owner or operator of any triple
superphosphate plant subject to the
provisions of this subpart shall install,
calibrate, maintain, and operate a flow
monitoring device which can be used to
determine the mass flow of phosphorusbearing feed material to the process. The
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flow monitoring device shall have an
accuracy of ±5 percent over its operating
range.
(b) The owner or operator of any triple
superphosphate plant shall maintain a
daily record of equivalent P2O5 feed by
first determining the total mass rate in
Mg/hr of phosphorus-bearing feed using
a flow monitoring device meeting the
requirements of paragraph (a) of this
section and then by proceeding
according to § 60.234(b)(3).
(c) Except as specified in paragraph
(d) of this section, the owner or operator
of any triple superphosphate plant
subject to the provisions of this part
shall install, calibrate, maintain, and
operate a monitoring device which
continuously measures and
permanently records the total pressure
drop across the absorber. The
monitoring device shall have an
accuracy of ±5 percent over its operating
range.
(d) Any facility under § 60.230(a) that
commences construction, modification,
or reconstruction after [date of
publication of the final rule in the
Federal Register] is subject to the
requirements of this paragraph instead
of the requirements in paragraph (c) of
this section. If an absorber is used to
comply with § 60.232, then the owner or
operator shall continuously monitor
pressure drop through the absorber and
meet the requirements specified in
paragraphs (d)(1) through (4) of this
section.
(1) The owner or operator shall
install, calibrate, maintain, and operate
a continuous monitoring system (CMS)
that continuously measures and
permanently records the pressure at the
gas stream inlet and outlet of the
absorber. The pressure at the gas stream
inlet of the absorber may be measured
using amperage on the blower if a
correlation between pressure and
amperage is established.
(2) The CMS must have an accuracy
of ± 5 percent over the normal range
measured or 0.12 kilopascals (0.5 inches
of water column), whichever is greater.
(3) The owner or operator shall
establish an allowable range for the
pressure drop through the absorber. The
allowable range is ±20 percent of the
arithmetic average of the three test runs
conducted during the performance test
required in § 60.8. The Administrator
retains the right to reduce the ±20
percent adjustment to the baseline
average values of operating ranges in
those instances where performance test
results indicate that a source’s level of
emissions is near the value of an
applicable emissions standard.
However, the adjustment must not be
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66563
reduced to less than ±10 percent under
any instance.
(4) The owner or operator shall
demonstrate continuous compliance by
maintaining the daily average pressure
drop through the absorber to within the
allowable range established in
paragraph (d)(3) of this section. The
daily average pressure drop through the
absorber for each operating day shall be
calculated using the data recorded by
the monitoring system. If the emissions
unit operation is continuous, the
operating day is a 24-hour period. If the
emissions unit operation is not
continuous, the operating day is the
total number of hours of control device
operation per 24-hour period. Valid data
points must be available for 75 percent
of the operating hours in an operating
day to compute the daily average.
■ 15. Subpart W is amended by adding
§ 60.235 to read as follows:
§ 60.235
Recordkeeping.
Any facility under § 60.230(a) that
commences construction, modification,
or reconstruction after [date of
publication of the final rule in the
Federal Register] is subject to the
requirements of this section. You must
maintain the records identified as
specified in § 60.7(f) and in paragraphs
(a) and (b) of this section. All records
required by this subpart must be
maintained onsite for at least 5 years.
(a) Records of the daily average
pressure drop through the absorber.
(b) Records of deviations. A deviation
is determined to have occurred when
the monitoring data or lack of
monitoring data result in any one of the
criteria specified in paragraphs (b)(1)
and (2) of this section being met.
(1) A deviation occurs when the daily
average value of a monitored operating
parameter is less than the minimum
pressure drop, or greater than the
maximum pressure drop established in
§ 60.233(d)(3).
(2) A deviation occurs when the
monitoring data are not available for at
least 75 percent of the operating hours
in a day.
Subpart X—Standards of Performance
for the Phosphate Fertilizer Industry:
Granular Triple Superphosphate
Storage Facilities
16. Section 60.243 is amended by
revising paragraph (c) and adding (e) to
read as follows:
■
§ 60.243
Monitoring of operations.
*
*
*
*
*
(c) Except as specified in paragraph
(e) of this section, the owner or operator
of any granular triple superphosphate
storage facility subject to the provisions
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of this subpart shall install, calibrate,
maintain, and operate a monitoring
device which continuously measures
and permanently records the total
pressure drop across any absorber. The
monitoring device shall have an
accuracy of ±5 percent over its operating
range.
*
*
*
*
*
(e) Any facility under § 60.240(a) that
commences construction, modification,
or reconstruction after [date of
publication of the final rule in the
Federal Register] is subject to the
requirements of this paragraph instead
of the requirements in paragraph (c) of
this section. If an absorber is used to
comply with § 60.232, then the owner or
operator shall continuously monitor
pressure drop through the absorber and
meet the requirements specified in
paragraphs (e)(1) through (4) of this
section.
(1) The owner or operator shall
install, calibrate, maintain, and operate
a continuous monitoring system (CMS)
that continuously measures and
permanently records the pressure at the
gas stream inlet and outlet of the
absorber. The pressure at the gas stream
inlet of the absorber may be measured
using amperage on the blower if a
correlation between pressure and
amperage is established.
(2) The CMS must have an accuracy
of ± 5 percent over the normal range
measured or 0.12 kilopascals (0.5 inches
of water column), whichever is greater.
(3) The owner or operator shall
establish an allowable range for the
pressure drop through the absorber. The
allowable range is ±20 percent of the
arithmetic average of the three test runs
conducted during the performance test
required in § 60.8. The Administrator
retains the right to reduce the ±20
percent adjustment to the baseline
average values of operating ranges in
those instances where performance test
results indicate that a source’s level of
emissions is near the value of an
applicable emissions standard.
However, the adjustment must not be
reduced to less than ±10 percent under
any instance.
(4) The owner or operator shall
demonstrate continuous compliance by
maintaining the daily average pressure
drop through the absorber to within the
allowable range established in
paragraph (e)(3) of this section. The
daily average pressure drop through the
absorber for each operating day shall be
calculated using the data recorded by
the monitoring system. If the emissions
unit operation is continuous, the
operating day is a 24-hour period. If the
emissions unit operation is not
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continuous, the operating day is the
total number of hours of control device
operation per 24-hour period. Valid data
points must be available for 75 percent
of the operating hours in an operating
day to compute the daily average.
■ 17. Subpart X is amended by adding
§ 60.245 to read as follows:
§ 60.245
Recordkeeping.
Any facility under § 60.240(a) that
commences construction, modification,
or reconstruction after [date of
publication of the final rule in the
Federal Register] is subject to the
requirements of this section. You must
maintain the records identified as
specified in § 60.7(f) and in paragraphs
(a) and (b) of this section. All records
required by this subpart must be
maintained onsite for at least 5 years.
(a) Records of the daily average
pressure drop through the absorber.
(b) Records of deviations. A deviation
is determined to have occurred when
the monitoring data or lack of
monitoring data result in any one of the
criteria specified in paragraphs (b)(1)
and (2) of this section being met.
(1) A deviation occurs when the daily
average value of a monitored operating
parameter is less than the minimum
pressure drop, or greater than the
maximum pressure drop established in
§ 60.243(e)(3).
(2) A deviation occurs when the
monitoring data are not available for at
least 75 percent of the operating hours
in a day.
PART 63—NATIONAL EMISSION
STANDARDS FOR HAZARDOUS AIR
POLLUTANTS FOR SOURCE
CATEGORIES
18. The authority citation for part 63
continues to read as follows:
■
Authority: 42 U.S.C. 7401 et seq.
Subpart A—General Provisions
19. Section 63.14 is amended by
revising paragraphs (b), (c)(1) through
(7), and (l)(2) to read as follows.
■
§ 63.14
Incorporations by reference.
*
*
*
*
*
(b) The Association of Florida
Phosphate Chemists, P.O. Box 1645,
Bartow, Florida 33830.
(1) Book of Methods Used and
Adopted By The Association of Florida
Phosphate Chemists, Seventh Edition
1991:
(i) Section IX, Methods of Analysis for
Phosphate Rock, No. 1 Preparation of
Sample, IBR approved for
§ 63.606(f)(3)(ii)(A), § 63.626(f)(3)(ii)(A).
(ii) Section IX, Methods of Analysis
for Phosphate Rock, No. 3 Phosphorus—
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P2O5 or Ca3(PO4)2, Method A—
Volumetric Method, IBR approved for
§ 63.606(f)(3)(ii)(B), § 63.626(f)(3)(ii)(B).
(iii) Section IX, Methods of Analysis
for Phosphate Rock, No. 3 PhosphorusP2O5 or Ca3(PO4)2, Method B—
Gravimetric Quimociac Method, IBR
approved for § 63.606(f)(3)(ii)(C),
§ 63.626(f)(3)(ii)(C).
(iv) Section IX, Methods of Analysis
For Phosphate Rock, No. 3 PhosphorusP2O5 or Ca3(PO4)2, Method C—
Spectrophotometric Method, IBR
approved for § 63.606(f)(3)(ii)(D),
§ 63.626(f)(3)(ii)(D).
(v) Section XI, Methods of Analysis
for Phosphoric Acid, Superphosphate,
Triple Superphosphate, and
Ammonium Phosphates, No. 3 Total
Phosphorus-P2O5, Method A—
Volumetric Method, IBR approved for
§ 63.606(f)(3)(ii)(E), § 63.626(f)(3)(ii)(E),
and § 63.626(g)(6)(i).
(vi) Section XI, Methods of Analysis
for Phosphoric Acid, Superphosphate,
Triple Superphosphate, and
Ammonium Phosphates, No. 3 Total
Phosphorus-P2O5, Method B—
Gravimetric Quimociac Method, IBR
approved for § 63.606(f)(3)(ii)(F),
§ 63.626(f)(3)(ii)(F), and
§ 63.626(g)(6)(ii).
(vii) Section XI, Methods of Analysis
for Phosphoric Acid, Superphosphate,
Triple Superphosphate, and
Ammonium Phosphates, No. 3 Total
Phosphorus-P2O5, Method C—
Spectrophotometric Method, IBR
approved for § 63.606(f)(3)(ii)(G),
§ 63.626(f)(3)(ii)(G), and
§ 63.626(g)(6)(iii).
(2) [Reserved]
(c) * * *
(1) AOAC Official Method 929.01
Sampling of Solid Fertilizers, Sixteenth
edition, 1995, IBR approved for
§ 63.626(g)(7)(ii).
(2) AOAC Official Method 929.02
Preparation of Fertilizer Sample,
Sixteenth edition, 1995, IBR approved
for § 63.626(g)(7)(iii).
(3) AOAC Official Method 957.02
Phosphorus (Total) in Fertilizers,
Preparation of Sample Solution,
Sixteenth edition, 1995, IBR approved
for § 63.626(g)(7)(i).
(4) AOAC Official Method 958.01
Phosphorus (Total) in Fertilizers,
Spectrophotometric
Molybdovanadophosphate Method,
Sixteenth edition, 1995, IBR approved
for § 63.626(g)(7)(vii).
(5) AOAC Official Method 962.02
Phosphorus (Total) in Fertilizers,
Gravimetric Quinolinium
Molybdophosphate Method, Sixteenth
edition, 1995, IBR approved for
§ 63.626(g)(7)(vi).
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(6) AOAC Official Method 969.02
Phosphorus (Total) in Fertilizers,
Alkalimetric Quinolinium
Molybdophosphate Method, Sixteenth
edition, 1995, IBR approved for
§ 63.626(g)(7)(v).
(7) AOAC Official Method 978.01
Phosphorus (Total) in Fertilizers,
Automated Method, Sixteenth edition,
1995, IBR approved for
§ 63.626(g)(7)(iv).
*
*
*
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(l) * * *
(2) Office Of Air Quality Planning
And Standards (OAQPS), Fabric Filter
Bag Leak Detection Guidance, EPA–454/
R–98–015, September 1997, IBR
approved for §§ 63.548(e)(4), 63.606(m),
63.607(b)(2)(ii), 63.626(h),
63.627(b)(2)(iii), 63.7525(j)(2), and
63.11224(f)(2).
*
*
*
*
*
■ 20. Part 63 is amended by revising
subpart AA to read as follows:
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Subpart AA—National Emission
Standards for Hazardous Air Pollutants
From Phosphoric Acid Manufacturing
Plants
Sec.
63.600 Applicability.
63.601 Definitions.
63.602 Standards and compliance dates.
63.603 [Reserved]
63.604 [Reserved]
63.605 Operating and monitoring
requirements.
63.606 Performance tests and compliance
provisions.
63.607 Notification, recordkeeping, and
reporting requirements.
63.608 General requirements and
applicability of part 63 general
provisions.
63.609 [Reserved]
63.610 Exemption from new source
performance standards.
63.611 Implementation and enforcement.
Table 1 to Subpart AA of Part 63—Existing
Source Phase 1 Emission Limits
Table 1a to Subpart AA of Part 63—Existing
Source Phase 2 Emission Limits and Work
Practice Standards
Table 2 to Subpart AA of Part 63—New
Source Phase 1 Emission Limits
Table 2a to Subpart AA of Part 63—New
Source Phase 2 Emission Limits and Work
Practices
Table 3 to Subpart AA of Part 63—
Monitoring Equipment Operating
Parameters
Table 4 to Subpart AA of Part 63—Operating
Parameters, Operating Limits and Data
Monitoring, Recordkeeping and
Compliance Frequencies
Table 5 to Subpart AA of Part 63—
Calibration and Quality Control
Requirements for Continuous Parameter
Monitoring System (CPMS)
Appendix A to Subpart AA of Part 63—
Applicability of General Provisions (40
CFR Part 63, Subpart A) to Subpart AA
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§ 63.600
Applicability.
(a) Except as provided in paragraphs
(c) and (d) of this section, you are
subject to the requirements of this
subpart if you own or operate a
phosphoric acid manufacturing plant
that is a major source as defined in
§ 63.2. You must comply with the
emission limitations, work practice
standards, and operating parameter
requirements specified in this subpart at
all times.
(b) The requirements of this subpart
apply to emissions of hazardous air
pollutants (HAP) emitted from the
following affected sources at a
phosphoric acid manufacturing plant:
(1) Each wet-process phosphoric acid
process line.
(2) Each evaporative cooling tower.
(3) Each phosphate rock dryer.
(4) Each phosphate rock calciner.
(5) Each superphosphoric acid
process line.
(6) Each purified phosphoric acid
process line.
(7) Each gypsum dewatering stack
pond associated with the phosphoric
acid manufacturing plant.
(c) The requirements of this subpart
do not apply to a phosphoric acid
manufacturing plant that is an area
source as defined in § 63.2.
(d) The provisions of this subpart do
not apply to research and development
facilities as defined in § 63.601.
§ 63.601
Definitions.
Terms used in this subpart are
defined in § 63.2 of the Clean Air Act
and in this section as follows:
Active gypsum dewatering stack
means a gypsum dewatering stack that
does not meet the definition of closed
gypsum dewatering stack.
Breakthrough means the point in time
when the level of mercury detected at
the outlet of an adsorber system is 90
percent of the highest concentration
allowed to be discharged consistent
with the applicable emission limit.
Closed gypsum dewatering stack
means a gypsum dewatering stack that
is no longer receiving phosphogypsum,
and has received a cover on the top and
sides. The final cover of a closed
gypsum dewatering stack must include
a barrier soil layer that will sustain
vegetation and a drought resistant
vegetative cover.
Cooling pond means a natural or
artificial open reservoir that is primarily
used to collect and cool water that
comes into direct contact with raw
materials, intermediate products, byproducts, waste products, or finished
products from a phosphoric acid
manufacturing plant. The water in the
cooling pond is often used at
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phosphoric acid manufacturing plants
as filter wash water, absorber water for
air pollution control absorbers, and/or
to transport phosphogypsum as slurry to
a gypsum dewatering stack(s).
Equivalent P 2O5 feed means the
quantity of phosphorus, expressed as
phosphorus pentoxide (P2O5), fed to the
process.
Evaporative cooling tower means an
open-water, re-circulating device that
uses fans or natural draft to draw or
force ambient air through the device to
remove heat from process water by
direct contact.
Exceedance means a departure from
an indicator range established for
monitoring under this subpart,
consistent with any averaging period
specified for averaging the results of the
monitoring.
Existing source depends on the date
that construction or reconstruction of an
affected source commenced. A wetprocess phosphoric acid process line,
superphosphoric acid process line, rock
dryer, rock calciner, evaporative cooling
tower, or purified acid process line is an
existing source if construction or
reconstruction of the affected source
commenced on or before December 27,
1996. A gypsum dewatering stack or
cooling pond is an existing source if
construction or reconstruction of the
gypsum dewatering stack or cooling
pond commenced on or before [date of
publication of the final rule in the
Federal Register].
Gypsum dewatering stack means the
phosphogypsum stack (or pile, or
landfill), together with all pumps,
piping, ditches, drainage conveyances,
water control structures, collection
pools, cooling ponds, surge ponds,
auxiliary holding ponds, and any other
collection or conveyance system
associated with the transport of
phosphogypsum from the plant to the
gypsum dewatering stack, its
management at the stack, and the
process wastewater return to the
phosphhoric acid production or other
process. This definition includes toe
drain systems, ditches and other
leachate collection systems, but does
not include conveyances within the
confines of the fertilizer plant or
emergency diversion impoundments
used in emergency circumstances
caused by rainfall events of high volume
or duration for the temporary storage of
process wastewater to avoid discharges
to surface waters.
HAP metals mean those metals and
their compounds (in particulate or
volatile form) that are included on the
list of hazardous air pollutants in
section 112 of the Clean Air Act. HAP
metals include, but are not limited to:
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antimony, arsenic, beryllium, cadmium,
chromium, Pb, manganese, nickel, and
selenium expressed as particulate
matter as measured by the methods and
procedures in this subpart or an
approved alternative method. For the
purposes of this subpart, HAP metals
(except mercury) are expressed as
particulate matter as measured by
Method 5 at 40 CFR part 60, appendix
A–3.
New source depends on the date that
construction or reconstruction of an
affected source commences. A wetprocess phosphoric acid process line,
superphosphoric acid process line, rock
dryer, rock calciner, evaporative cooling
tower, or purified acid process line is a
new source if construction or
reconstruction of the affected source
commenced after December 27, 1996. A
gypsum dewatering stack or cooling
pond is a new source if construction or
reconstruction of the gypsum
dewatering stack or cooling pond
commenced after [date of publication of
the final rule in the Federal Register]
Phosphate rock calciner means the
equipment used to remove moisture and
organic matter from phosphate rock
through direct or indirect heating.
Phosphate rock dryer means the
equipment used to reduce the moisture
content of phosphate rock through
direct or indirect heating.
Phosphate rock feed means all
material entering any phosphate rock
dryer or phosphate rock calciner
including moisture and extraneous
material as well as the following ore
materials: fluorapatite, hydroxylapatite,
chlorapatite, and carbonateapatite.
Phosphoric acid defluorination
process means any process that treats
phosphoric acid in a manner that
removes fluorine compounds.
Phosphoric acid oxidation reactor
means any equipment that uses an
oxidizing agent to treat phosphoric acid.
Process line means all equipment
associated with the production of any
grade or purity of a phosphoric acid
product including emission control
equipment.
Purified phosphoric acid process line
means any process line that uses a HAP
as a solvent in the separation of
impurities from the product acid for the
purposes of rendering that product
suitable for industrial, manufacturing,
or food grade uses. A purified
phosphoric acid process line includes,
but is not limited to: solvent extraction
process equipment, solvent stripping
and recovery equipment, seal tanks,
carbon treatment equipment, cooling
towers, storage tanks, pumps, and
process piping.
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Raffinate stream means the aqueous
stream containing the impurities that
are removed during the purification of
wet-process phosphoric acid using
solvent extraction.
Research and development facility
means research or laboratory operations
whose primary purpose is to conduct
research and development into new
processes and products, where the
operations are under the close
supervision of technically trained
personnel, and where the facility is not
engaged in the manufacture of products
for commercial sale in commerce or
other off-site distribution, except in a de
minimis manner.
Superphosphoric acid process line
means any process line that
concentrates wet-process phosphoric
acid to 66 percent or greater P2O5
content by weight. A superphosphoric
acid process line includes, but is not
limited to: evaporators, hot wells, acid
sumps, oxidation reactors, and cooling
tanks.
Total fluorides means elemental
fluorine and all F compounds, including
the HAP HF, as measured by reference
methods specified in 40 CFR part 60,
appendix A, Method 13 A or B, or by
equivalent or alternative methods
approved by the Administrator pursuant
to § 63.7(f).
Wet-process phosphoric acid process
line means any process line
manufacturing phosphoric acid by
reacting phosphate rock and acid. A
wet-process phosphoric acid process
line includes, but is not limited to:
Reactors, filters, evaporators, hot wells,
clarifiers, and defluorination systems.
§ 63.602
Standards and compliance dates.
(a) On and after the date on which the
initial performance test specified in
§§ 63.7 and 63.606 is required to be
completed, for each wet-process
phosphoric acid process line,
superphosphoric acid process line, rock
dryer, and rock calciner, you must
comply with the emission limits and
work practice standards as specified in
paragraphs (a)(1) through (6) of this
section. If a process line contains more
than one emission point, you must sum
the emissions from all emission points
in a process line to determine
compliance with the specified emission
limits.
(1) For each existing wet-process
phosphoric acid process line,
superphosphoric acid process line, and
rock dryer that commenced construction
or reconstruction on or before December
27, 1996, you must comply with the
emission limits specified in Table 1 to
this subpart beginning on June 10, 2002
and ending on [date one year after the
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date of publication of the final rule in
the Federal Register]. Beginning on
[date one year after the date of
publication of the final rule in the
Federal Register], the emission limits
specified in Table 1 to this subpart no
longer apply, and you must comply
with the emission limits specified in
Table 1a to this subpart.
(2) For each existing rock calciner that
commenced construction or
reconstruction on or before December
27, 1996, you must comply with the
emission limits as specified in
paragraphs (a)(2)(i) and (ii) of this
section, and the work practice standards
as specified in paragraph (a)(2)(iii) of
this section.
(i) You must comply with the total
particulate emission limit specified in
Tables 1 and 1a to this subpart
beginning on June 10, 2002.
(ii) You must comply with the
mercury emission limit specified in
Table 1a to this subpart beginning on
[date three years after the date of
publication of the final rule in the
Federal Register].
(iii) You must comply with the
hydrogen fluoride work practice
standards specified in Table 1a to this
subpart beginning on [date of
publication of the final rule in the
Federal Register].
(3) For each new wet-process
phosphoric acid process line,
superphosphoric acid process line, and
rock dryer that commences construction
or reconstruction after December 27,
1996 and on or before [date of
publication of the final rule in the
Federal Register], you must comply
with the emission limits specified in
Table 2 to this subpart beginning at
startup or on June 10, 1999, whichever
is later, and ending on [date one year
after the date of publication of the final
rule in the Federal Register]. Beginning
on [date one year after the date of
publication of the final rule in the
Federal Register], the emission limits
specified in Table 2 to this subpart no
longer apply, and you must comply
with the emission limits specified in
Table 2a to this subpart beginning on
[date one year after the date of
publication of the final rule in the
Federal Register] or immediately upon
startup, whichever is later.
(4) For each new wet-process
phosphoric acid process line,
superphosphoric acid process line, and
rock dryer that commences construction
or reconstruction after [date of
publication of the final rule in the
Federal Register], you must comply
with the emission limits specified in
Table 2a to this subpart immediately
upon startup.
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(5) For each new rock calciner that
commences construction or
reconstruction after December 27, 1996
and on or before [date of publication of
the final rule in the Federal Register],
you must comply with the emission
limits as specified in paragraphs (a)(5)(i)
and (ii) of this section, and the work
practice standards as specified in
paragraph (a)(5)(iii) of this section.
(i) You must comply with the total
particulate emission limit specified in
Tables 2 and 2a to this subpart
beginning on June 10, 1999 or at startup,
whichever is later.
(ii) You must comply with the
mercury emission limit specified in
Table 2a to this subpart beginning on
[date one year after the date of
publication of the final rule in the
Federal Register].
(iii) You must comply with the
hydrogen fluoride work practice
standards specified in Table 2a to this
subpart beginning on [date of
publication of the final rule in the
Federal Register].
(6) For each new rock calciner that
commences construction or
reconstruction after [date of publication
of the final rule in the Federal Register],
you must comply with the emission
limits and work practices standards
specified in Table 2a to this subpart
immediately upon startup.
(b) For each existing and new purified
phosphoric acid process line, you must
comply with the provisions of subpart H
of this part and maintain:
(1) A 30-day rolling average of daily
concentration measurements of methyl
isobutyl ketone equal to or below 20
parts per million by weight (ppmw) for
each product acid stream.
(2) A 30-day rolling average of daily
concentration measurements of methyl
isobutyl ketone equal to or below 30
ppmw for each raffinate stream.
(3) The daily average temperature of
the exit gas stream from the chiller stack
below 50 degrees Fahrenheit.
(c) You must not introduce into any
existing or new evaporative cooling
tower any liquid effluent from any wet
scrubbing device installed to control
emissions from process equipment.
(d) For each existing gypsum
dewatering stack or cooling pond that
commenced construction or
reconstruction on or before [date of
publication of the final rule in the
Federal Register], you must prepare,
and operate in accordance with, a
gypsum dewatering stack and cooling
pond management plan that contains
the information specified in paragraph
(f) of this section beginning on [date one
year after the date of publication of the
final rule in the Federal Register].
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(e) For each new gypsum dewatering
stack or cooling pond that commences
construction or reconstruction after
[date of publication of the final rule in
the Federal Register], you must prepare,
and operate in accordance with, a
gypsum dewatering stack and cooling
pond management plan that contains
the information specified in paragraph
(f) of this section beginning on [date of
publication of the final rule in the
Federal Register].
(f) The gypsum dewatering stack and
cooling pond management plan must
include the information specified in
paragraphs (f)(1) through (3) of this
section.
(1) Location and size (i.e., current
total footprint acreage) of each closed
gypsum dewatering stack, active
gypsum dewatering stack, and cooling
pond.
(2) Control techniques that are used to
minimize hydrogen fluoride and
fugitive dust emissions from exposed
surface areas of each active gypsum
dewatering stack and cooling pond. For
each active gypsum dewatering stack
and cooling pond that commenced
construction or reconstruction on or
before [date of publication of the final
rule in the Federal Register], you must
use, and include in the management
plan, at least one of the control
techniques listed in paragraphs (f)(2)(i)
through (vi) of this section. For each
active gypsum dewatering stack and
cooling pond that commences
construction or reconstruction after
[date of publication of the final rule in
the Federal Register], you must use, and
include in the management plan, at least
two of the control techniques listed in
paragraphs (f)(2)(i) through (vi) of this
section.
(i) Submerge the discharge pipe along
with any necessary siphon breaks to a
level below the surface of the cooling
pond or the surface of the pond
associated with the active gypsum
dewatering stack.
(ii) Minimize the surface area of the
active gypsum dewatering stack by
using a rim ditch (cell) building
technique or other building technique.
(iii) Wet the active gypsum
dewatering stack during hot or dry
periods.
(iv) Apply slaked lime to the active
gypsum dewatering stack surfaces.
(v) Apply soil caps and vegetation to
all side slopes of the active gypsum
dewatering stack up to 50 feet below the
stack top.
(vi) Close the active gypsum
dewatering stack such that it meets the
definition of a closed gypsum
dewatering stack specified in § 63.601.
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(3) You must conduct calculations
and maintain a record of the
calculations to demonstrate compliance
with the ratio requirement specified in
paragraph (g) of this section.
(g) After [date of publication of the
final rule in the Federal Register],
whenever a facility commences
construction of a new gypsum
dewatering stack, the ratio of total active
gypsum dewatering stack area (i.e., sum
of the footprint acreage of all active
gypsum dewatering stacks combined) to
annual phosphoric acid manufacturing
capacity must not be greater than 80
acres per 100,000 tons of annual
phosphoric acid manufacturing capacity
(equivalent P2O5 feed).
(h) To demonstrate compliance with
any emission limits specified in
paragraph (a) of this section during
periods of startup and shutdown, you
must begin operation of any control
device(s) being used at the affected
source prior to introducing any feed into
the affected source. You must continue
operation of the control device(s)
through the shutdown period until all
feed material has been processed
through the affected source.
§ 63.603
[Reserved]
§ 63.604
[Reserved]
§ 63.605 Operating and monitoring
requirements.
(a) For each wet-process phosphoric
acid process line or superphosphoric
acid process line subject to the
provisions of this subpart, you must
comply with the monitoring
requirements specified in paragraphs
(a)(1) and (2) of this section.
(1) Install, calibrate, maintain, and
operate a continuous monitoring system
(CMS) according to your site-specific
monitoring plan specified in § 63.608(c).
The CMS must have an accuracy of ±5
percent over its operating range and
must determine and permanently record
the mass flow of phosphorus-bearing
material fed to the process.
(2) Maintain a daily record of
equivalent P2O5 feed. Calculate the
equivalent P2O5 feed by determining the
total mass rate, in metric ton/hour of
phosphorus bearing feed, using the
monitoring system specified in
paragraph (a)(1) of this section and the
procedures specified in § 63.606(f)(3).
(b) For each phosphate rock dryer or
phosphate rock calciner subject to the
provisions of this subpart, you must
comply with the monitoring
requirements specified in paragraphs
(b)(1) through (3) of this section.
(1) Install, calibrate, maintain, and
operate a CMS according to your sitespecific monitoring plan specified in
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§ 63.608(c). The CMS must have an
accuracy of ±5 percent over its operating
range and must determine and
permanently record either:
(i) The mass flow of phosphorusbearing feed material to the phosphate
rock dryer or calciner, or
(ii) The mass flow of product from the
phosphate rock dryer or calciner.
(2) Maintain the records specified in
paragraphs (b)(2)(i) and (ii) of this
section.
(i) If you monitor the mass flow of
phosphorus-bearing feed material to the
phosphate rock dryer or calciner as
specified in paragraph (b)(1)(i) of this
section, maintain a daily record of
phosphate rock feed by determining the
total mass rate in metric tons/hour of
phosphorus-bearing feed.
(ii) If you monitor the mass flow of
product from the phosphate rock dryer
or calciner as specified in paragraph
(b)(1)(ii) of this section, maintain a daily
record of product by determining the
total mass rate in metric ton/hour of
product.
(3) For each phosphate rock calciner,
you must comply with the requirements
in paragraphs (b)(3)(i) and (ii) of this
section.
(i) The CMS must continuously
measure and permanently record the
calcination temperature of the
phosphate rock calciner every 15
minutes.
(ii) You must comply with the
applicable calibration and quality
control requirements for temperature
specified in Table 5 to this subpart.
(c) For each purified phosphoric acid
process line, you must comply with the
monitoring requirements specified in
paragraphs (c)(1) and (2) of this section.
(1) Install, calibrate, maintain, and
operate a CMS according to your sitespecific monitoring plan specified in
§ 63.608(c). The CMS must continuously
measure and permanently record the
stack gas exit temperature for each
chiller stack.
(2) Measure and record the
concentration of methyl isobutyl ketone
in each product acid stream and each
raffinate stream once each day.
(d) If you use a control device(s) to
comply with the emission limits
specified in Table 1 or 2 of this subpart,
or to comply with the emission limits or
work practice standards specified in
Table 1a or 2a of this subpart, you must
install a continuous parameter
monitoring system (CPMS) and comply
with the requirements specified in
paragraphs (d)(1) through (5) of this
section.
(1) You must monitor the operating
parameter(s) applicable to the control
device that you use as specified in Table
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3 to this subpart and establish the
applicable limit or range for the
operating parameter limit as specified in
paragraphs (d)(1)(i) through (iii) of this
section, as applicable.
(i) Except as specified in paragraphs
(d)(1)(ii) and (iii) of this section,
determine the value(s) as the arithmetic
average of operating parameter
measurements recorded during with the
three test runs conducted for the most
recent performance test.
(ii) For any absorber required by the
work practice standards for phosphate
rock calciners in Table 1a or 2a of this
subpart, you must determine the
value(s) based on an engineering
assessment. The engineering assessment
may include, but is not limited to,
manufacturer’s specifications and
recommendations and/or a design
analysis based on accepted chemical
engineering principles, measurable
process parameters, or physical or
chemical laws or properties. Examples
of analytical methods include, but are
not limited to, the use of material
balances based on process stoichiometry
and estimation of maximum flow rate
based on physical equipment design
such as pump or blower capacities.
(iii) If you use an absorber or a wet
electrostatic precipitator to comply with
the emission limits in Table 1, 1a, 2, or
2a to this subpart and you monitor
pressure drop across each absorber or
secondary voltage for a wet electrostatic
precipitator, you must establish
allowable ranges using the methodology
specified in paragraphs (d)(1)(iii)(A) and
(B) of this section.
(A) The allowable range for the daily
averages of the pressure drop across an
absorber, or secondary voltage for a wet
electrostatic precipitator, is ±20 percent
of the baseline average value
determined in paragraph (d)(1)(i) of this
section. The Administrator retains the
right to reduce the ±20 percent
adjustment to the baseline average
values of operating ranges in those
instances where performance test results
indicate that a source’s level of
emissions is near the value of an
applicable emissions standard.
However, the adjustment must not be
reduced to less than ±10 percent under
any instance.
(B) As an alternative to paragraph
(d)(1)(iii)(A) of this section, you may
establish, and provide to the
Administrator for approval, allowable
ranges for the daily averages of the
pressure drop across an absorber, or
secondary voltage for an electrostatic
precipitator, for the purpose of assuring
compliance with this subpart. You must
establish the allowable ranges based on
the baseline average values recorded
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during previous performance tests, or
the results of performance tests
conducted specifically for the purposes
of this paragraph. You must conduct all
performance tests using the methods
specified in § 63.606. You must certify
that the control devices and processes
have not been modified since the date
of the performance test from which you
obtained the data used to establish the
allowable ranges. You must request and
obtain approval of the Administrator for
changes to the allowable ranges. When
a source using the methodology of this
paragraph is retested, you must
determine new allowable ranges of
baseline average values unless the retest
indicates no change in the operating
parameters outside the previously
established ranges.
(2) You must monitor, record, and
demonstrate continuous compliance
using the minimum frequencies
specified in Table 4 to this subpart.
(3) You must comply with the
calibration and quality control
requirements that are applicable to the
operating parameter(s) you monitor as
specified in Table 5 to this subpart.
(4) If you use a non-regenerative
adsorption system to achieve the
mercury emission limits specified in
Table 1a or 2a to this subpart, you must
comply with the requirements specified
in paragraph (e) of this section.
(5) If you use a sorbent injection
system to achieve the mercury emission
limits specified in Table 1a or 2a to this
subpart and you use a fabric filter to
collect the associated particulate matter,
the system must meet the requirements
for fabric filters specified in paragraph
(f) of this section.
(e) If you use a non-regenerative
adsorption system to achieve the
mercury emission limits specified in
Table 1a or 2a to this subpart, you must
comply with the requirements specified
in paragraphs (e)(1) through (3) of this
section.
(1) Determine the adsorber bed life
(i.e., the expected life of the sorbent in
the adsorption system) using the
procedures specified in paragraphs
(e)(1)(i) through (iv) of this section.
(i) If the adsorber bed is expected
(designed) to have a life of less than 2
years, determine the outlet
concentration of mercury on a quarterly
basis until breakthrough occurs for the
first three adsorber bed change-outs.
The adsorber bed life shall equal the
average length of time between each of
the three change-outs.
(ii) If the adsorber bed is expected
(designed) to have a life of 2 years or
greater, determine the outlet
concentration of mercury on a semiannual basis until breakthrough occurs
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for the first two adsorber bed changeouts. The adsorber bed life must equal
the average length of time between each
of the two change-outs.
(iii) If more than one adsorber is
operated in parallel, or there are several
identical operating lines controlled by
adsorbers, you may determine the
adsorber bed life by measuring the
outlet concentration of mercury from
one of the adsorbers or adsorber systems
rather than determining the bed life for
each adsorber.
(iv) The adsorber or adsorber system
you select for the adsorber bed life test
must have the highest expected inlet gas
mercury concentration and the highest
operating rate of any adsorber in
operation at the affected source. During
the test to determine adsorber bed life,
you must use the fuel that contains the
highest level of mercury in any fuelburning unit associated with the
adsorption system being tested.
(2) You must replace the sorbent in
each adsorber on or before the end of
the adsorbent bed life, calculated in
paragraph (e)(1) of this section.
(3) You must re-establish the adsorber
bed life if the sorbent is replaced with
a different brand or type, or if any
process changes are made that would
lead to a shorter bed lifetime.
(f) If you use a fabric filter system to
comply with the emission limits
specified in Table 1, 1a, 2, or 2a to this
subpart, the fabric filter must be
equipped with a bag leak detection
system that is installed, calibrated,
maintained, and continuously operated
according to the requirements in
paragraphs (f)(1) through (10) of this
section.
(1) Install a bag leak detection
sensor(s) in a position(s) that will be
representative of the relative or absolute
particulate matter loadings for each
exhaust stack, roof vent, or
compartment (e.g., for a positivepressure fabric filter) of the fabric filter.
(2) Use a bag leak detection system
certified by the manufacturer to be
capable of detecting particulate matter
emissions at concentrations of 1
milligram per actual cubic meter
(0.00044 grains per actual cubic feet) or
less.
(3) Use a bag leak detection system
equipped with a device to continuously
record the output signal from the system
sensor.
(4) Use a bag leak detection system
equipped with a system that will trigger
an alarm when an increase in relative
particulate matter emissions over a
preset level is detected. The alarm must
be located such that the alert is observed
readily by plant operating personnel.
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(5) Install a bag leak detection system
in each compartment or cell for
positive-pressure fabric filter systems
that do not duct all compartments or
cells to a common stack. Install a bag
leak detector downstream of the fabric
filter if a negative-pressure or inducedair filter system is used. If multiple bag
leak detectors are required, the system’s
instrumentation and alarm may be
shared among detectors.
(6) Calibration of the bag leak
detection system must, at a minimum,
consist of establishing the baseline
output level by adjusting the range and
the averaging period of the device and
establishing the alarm set points and the
alarm delay time.
(7) After initial adjustment, you must
not adjust the sensitivity or range,
averaging period, alarm set points, or
alarm delay time except as established
in your site-specific monitoring plan
required in § 63.608(c). In no event may
the sensitivity be increased more than
100 percent or decreased by more than
50 percent over a 365-day period unless
such adjustment follows a complete
inspection of the fabric filter system that
demonstrates that the system is in good
operating condition.
(8) Operate and maintain each fabric
filter and bag leak detection system such
that the alarm does not sound more than
5 percent of the operating time during
a 6-month period. If the alarm sounds
more than 5 percent of the operating
time during a 6-month period, it is
considered an operating parameter
exceedance. Calculate the alarm time
(i.e., time that the alarm sounds) as
specified in paragraphs (f)(8)(i) through
(iii) of this section.
(i) If inspection of the fabric filter
demonstrates that corrective action is
not required, the alarm duration is not
counted in the alarm time calculation.
(ii) If corrective action is required,
each alarm time is counted as a
minimum of 1 hour.
(iii) If it takes longer than 1 hour to
initiate corrective action, each alarm
time is counted as the actual amount of
time taken to initiate corrective action.
(9) If the alarm on a bag leak detection
system is triggered, you must initiate
procedures within 1 hour of an alarm to
identify the cause of the alarm and then
initiate corrective action, as specified in
§ 63.608(d)(2), no later than 48 hours
after an alarm. Failure to take these
actions within the prescribed time
periods is considered a violation.
(10) Retain records of any bag leak
detection system alarm, including the
date, time, duration, and the percent of
the total operating time during each 6month period that the alarm sounds,
with a brief explanation of the cause of
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the alarm, the corrective action taken,
and the schedule and duration of the
corrective action.
(g) If you choose to directly monitor
mercury emissions instead of using
CPMS as specified in paragraph (d) of
this section, then you must install and
operate a mercury CEMS in accordance
with Performance Specification 12A of
appendix B to part 60 of this chapter, or
a sorbent trap-based integrated
monitoring system in accordance with
Performance Specification 12B of
appendix B to part 60 of this chapter.
You must continuously monitor
mercury emissions as specified in
paragraphs (g)(1) through (4) of this
section.
(1) The span value for any mercury
CEMS must include the intended upper
limit of the mercury concentration
measurement range during normal
operation, which may be exceeded
during other short-term conditions
lasting less than 24 consecutive
operating hours. However, the span
should be at least equivalent to
approximately two times the emissions
standard. You may round the span value
to the nearest multiple of 10 micrograms
per cubic meter of total mercury.
(2) You must operate and maintain
each mercury CEMS or sorbent trapbased integrated monitoring system
according to the quality assurance
requirements specified in Procedure 5 of
appendix F to part 60 of this chapter.
(3) You must conduct relative
accuracy testing of mercury monitoring
systems, as specified in Performance
Specification 12A, Performance
Specification 12B, or Procedure 5 of
appendix B to part 60 of this chapter, at
normal operating conditions.
(4) If you use a mercury CEMS, you
must install, operate, calibrate, and
maintain an instrument for
continuously measuring and recording
the exhaust gas flow rate to the
atmosphere according to your sitespecific monitoring plan specified in
§ 63.608(c).
§ 63.606 Performance tests and
compliance provisions.
(a) You must conduct an initial
performance test to demonstrate
compliance with the applicable
emission limits specified in Tables 1,
1a, 2, and 2a to this subpart, on or
before the applicable compliance date
specified in § 63.602.
(b) After you conduct the initial
performance test specified in paragraph
(a) of this section, you must conduct an
annual performance test no more than
13 months after the date the previous
performance test was conducted.
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must be at least 60 minutes. You must
use Method 2 at 40 CFR part 60,
Appendix A–1 to determine the
volumetric flow rate (Qi) of the effluent
gas from each of the emission points.
(3) Compute the equivalent P2O5 feed
rate (P) using Equation AA–2:
Spectrophotometric Method
(incorporated by reference, see § 63.14).
(E) Section XI, Methods of Analysis
for Phosphoric Acid, Superphosphate,
Triple Superphosphate, and
Ammonium Phosphates, No. 3 Total
Phosphorus-P2O5, Method A-Volumetric
Method (incorporated by reference, see
§ 63.14).
(F) Section XI, Methods of Analysis
for Phosphoric Acid, Superphosphate,
Triple Superphosphate, and
Ammonium Phosphates, No. 3 Total
Phosphorus-P2O5, Method BGravimetric Quimociac Method
(incorporated by reference, see § 63.14).
(G) Section XI, Methods of Analysis
for Phosphoric Acid, Superphosphate,
Triple Superphosphate, and
Ammonium Phosphates, No. 3 Total
Phosphorus-P2O5, Method CSpectrophotometric Method
(incorporated by reference, see § 63.14).
(g) You must demonstrate compliance
with the applicable particulate matter
standards specified in Tables 1, 1a, 2,
and 2a to this subpart as specified in
paragraphs (g)(1) through (3) of this
section.
(1) Compute the emission rate (E) of
particulate matter for each run using
Equation AA–3:
(2) You must use the test methods and
procedures as specified in paragraphs
(f)(2)(i) or (ii) of this section.
(i) You must use Method 13A or 13B
(40 CFR part 60, appendix A) to
determine the total fluorides
concentration (Ci) and the volumetric
flow rate (Qi) of the effluent gas at each
emission point. The sampling time for
each run at each emission point must be
at least 60 minutes. The sampling
volume for each run at each emission
point must be at least 0.85 dscm (30
dscf). If Method 13B is used, the fusion
of the filtered material described in
Section 7.3.1.2 and the distillation of
suitable aliquots of containers 1 and 2,
described in section 7.3.3 and 7.3.4 in
Method 13 A, may be omitted.
(ii) You must use Method 320 at 40
CFR part 63, appendix A to determine
the hydrogen fluoride concentration (Ci)
at each emission point. The sampling
time for each run at each emission point
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Where:
P = P2O5 feed rate, metric ton/hr (ton/hour).
Mp = Total mass flow rate of phosphorusbearing feed, metric ton/hour (ton/hour).
Rp = P2O5 content, decimal fraction.
(i) Determine the mass flow rate (Mp)
of the phosphorus-bearing feed using
the measurement system described in
§ 63.605(a).
(ii) Determine the P2O5 content (Rp) of
the feed using, as appropriate, the
following methods specified in Methods
Used and Adopted By The Association
of Florida Phosphate Chemists (Seventh
Edition, 1991) where applicable:
(A) Section IX, Methods of Analysis
for Phosphate Rock, No. 1 Preparation of
Sample (incorporated by reference, see
§ 63.14).
(B) Section IX, Methods of Analysis
for Phosphate Rock, No. 3 PhosphorusP2O5 or Ca3(PO4)2, Method AVolumetric Method (incorporated by
reference, see § 63.14).
(C) Section IX, Methods of Analysis
for Phosphate Rock, No. 3 PhosphorusP2O5 or Ca3(PO4)2, Method BGravimetric Quimociac Method
(incorporated by reference, see § 63.14).
(D) Section IX, Methods of Analysis
for Phosphate Rock, No. 3 PhosphorusP2O5 or Ca3(PO4)2, Method C-
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Where:
E = Emission rate of particulate matter,
kilogram/megagram (pound/ton) of
phosphate rock feed.
C = Concentration of particulate matter,
gram/dry standard cubic meter (gram/dry
standard cubic feet).
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EP07NO14.002
may be necessary to determine the
conditions of performance tests.
(e) In conducting all performance
tests, you must use as reference methods
and procedures the test methods in 40
CFR part 60, appendix A, or other
methods and procedures as specified in
this section, except as provided in
§ 63.7(f).
(f) You must determine compliance
with the applicable total fluorides
standards or hydrogen fluoride
standards specified in Tables 1, 1a, 2,
and 2a to this subpart as specified in
paragraphs (f)(1) through (3) of this
section.
(1) Compute the emission rate (E) of
total fluorides or hydrogen fluoride for
each run using Equation AA–1:
EP07NO14.000 EP07NO14.001
by the control device used. The most
difficult condition for the control device
may include, but is not limited to, the
highest HAP mass loading rate to the
control device or the highest HAP mass
loading rate of constituents that
approach the limits of solubility for
scrubbing media. Operations during
startup, shutdown, and malfunction do
not constitute representative operating
conditions for purposes of conducting a
performance test. You must record the
process information that is necessary to
document the operating conditions
during the test and include in such
record an explanation to support that
such conditions represent maximum
representative operating conditions.
Upon request, you must make available
to the Administrator such records as
Where:
E = Emission rate of total fluorides or
hydrogen fluoride, gram/metric ton
(pound/ton) of equivalent P2O5 feed.
Ci = Concentration of total fluorides or
hydrogen fluoride from emission point
‘‘i,’’ milligram/dry standard cubic meter
(milligram/dry standard cubic feet).
Qi = Volumetric flow rate of effluent gas from
emission point ‘‘i,’’ dry standard cubic
meter/hour (dry standard cubic feet/
hour).
N = Number of emission points associated
with the affected facility.
P = Equivalent P2O5 feed rate, metric ton/
hour (ton/hour).
K = Conversion factor, 1000 milligram/gram
(453,600 milligram/pound).
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(c) For affected sources (as defined in
§ 63.600) that have not operated since
the previous annual performance test
was conducted and more than 1 year
has passed since the previous
performance test, you must conduct a
performance test no later than 180 days
after the re-start of the affected source
according to the applicable provisions
in § 63.7(a)(2).
(d) You must conduct the
performance tests specified in this
section at maximum representative
operating conditions for the process.
Maximum representative operating
conditions means process operating
conditions that are likely to recur and
that result in the flue gas characteristics
that are the most difficult for reducing
emissions of the regulated pollutant(s)
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Q = Volumetric flow rate of effluent gas, dry
standard cubic meter/hour (dry standard
cubic feet/hour).
P = Phosphate rock feed rate, megagram/hour
(ton/hour).
K = Conversion factor, 1000 grams/kilogram
(453.6 grams/pound).
(2) Use Method 5 at 40 CFR part 60,
appendix A–3 to determine the
particulate matter concentration (C) and
volumetric flow rate (Q) of the effluent
gas. Except as specified in paragraph (h)
of this section, the sampling time and
sample volume for each run must be at
least 60 minutes and 0.85 dry standard
cubic meter (30 dry standard cubic feet).
(3) Use the CMS described in
§ 63.605(b) to determine the phosphate
rock feed rate (P) for each run.
(h) To demonstrate compliance with
the particulate matter standards for
phosphate rock calciners specified in
Tables 1, 1a, 2, or 2a to this subpart, you
must use Method 5 at 40 CFR part 60,
appendix A–3 to determine the
particulate matter concentration. The
sampling volume for each test run must
be at least 1.70 dry standard cubic
meter.
(i) To demonstrate compliance with
the mercury emission standards for
phosphate rock calciners specified in
Table 1a or 2a to this subpart, you must
use Method 30B at 40 CFR part 60,
appendix A–8 to determine the mercury
concentration, unless you use a CEMS
to demonstrate compliance. If you use a
non-regenerative adsorber to control
mercury emissions, you must use this
test method to determine the expected
bed life as specified in § 63.605(e)(1).
(j) If you choose to monitor the mass
flow of product from the phosphate rock
dryer or calciner as specified in
§ 63.605(b)(1)(ii), you must either:
(1) Simultaneously monitor the feed
rate and output rate of the phosphate
rock dryer or calciner during the
performance test, or
(2) Monitor the output rate and the
input and output moisture contents of
the phosphate rock dryer or calciner
during the performance test and
calculate the corresponding phosphate
rock dryer or calciner input rate.
(k) For sorbent injection systems, you
must conduct the performance test at
the outlet of the fabric filter used for
sorbent collection. You must monitor
and record operating parameter values
for the fabric filter during the
performance test. If the sorbent is
replaced with a different brand or type
of sorbent than was used during the
performance test, you must conduct a
new performance test.
(l) If you use a mercury CEMS as
specified in § 63.605(g), or paragraph (i)
of this section, you must demonstrate
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initial compliance based on the first 30
operating days during which you
operate the affected source using a
CEMS. You must obtain hourly mercury
concentration and stack gas volumetric
flow rate data.
(m) If you use a CMS, you must
conduct a performance evaluation, as
specified in § 63.8(e), in accordance
with your site-specific monitoring plan
in § 63.608(c). For fabric filters, you
must conduct a performance evaluation
of the bag leak detection system
consistent with the guidance provided
in Office Of Air Quality Planning And
Standards (OAQPS), Fabric Filter Bag
Leak Detection Guidance, EPA–454/R–
98–015, September 1997 (incorporated
by reference, see § 63.14). You must
record the sensitivity of the bag leak
detection system to detecting changes in
particulate matter emissions, range,
averaging period, and alarm set points
during the performance test.
§ 63.607 Notification, recordkeeping, and
reporting requirements.
(a) You must comply with the
notification requirements specified in
§ 63.9. You must also notify the
Administrator each time that the
operating limits change based on data
collected during the most recent
performance test. When a source is
retested and the performance test results
are submitted to the Administrator
pursuant to paragraph (b)(1) of this
section, § 63.7(g)(1), or § 63.10(d)(2), you
must indicate whether the operating
range is based on the new performance
test or the previously established range.
Upon establishment of a new operating
range, you must thereafter operate under
the new range. If the Administrator
determines that you did not conduct the
compliance test in accordance with the
applicable requirements or that the
ranges established during the
performance test do not represent
normal operations, you must conduct a
new performance test and establish new
operating ranges.
(b) You must comply with the
reporting and recordkeeping
requirements in § 63.10 as specified in
paragraphs (b)(1) through (b)(5) of this
section.
(1) You must comply with the general
recordkeeping requirements in
§ 63.10(b)(1).
(2) As required by § 63.10(d), you
must report the results of the initial and
subsequent performance tests as part of
the notification of compliance status
required in § 63.9(h). You must verify in
the performance test reports that the
operating limits for each process have
not changed or provide documentation
of revised operating limits established
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66571
according to § 63.605, as applicable. In
the notification of compliance status,
you must also:
(i) Certify to the Administrator
annually that you have complied with
the evaporative cooling tower
requirements specified in § 63.602(c).
(ii) Submit analyses and supporting
documentation demonstrating
conformance with the Office Of Air
Quality Planning And Standards
(OAQPS), Fabric Filter Bag Leak
Detection Guidance, EPA–454/R–98–
015, September 1997 (incorporated by
reference, see § 63.14) and specifications
for bag leak detection systems as part of
the notification of compliance status
report.
(iii) Submit the gypsum dewatering
stack and cooling pond management
plan specified in § 63.602(f).
(iv) If you elect to demonstrate
compliance by following the procedures
in § 63.605(d)(1)(iii)(B), certify to the
Administrator annually that the control
devices and processes have not been
modified since the date of the
performance test from which you
obtained the data used to establish the
allowable ranges.
(v) Each time a gypsum dewatering
stack is closed, certify to the
Administrator within 90 days of closure,
that the final cover of the closed gypsum
dewatering stack is a drought resistant
vegetative cover that includes a barrier
soil layer that will sustain vegetation.
(vi) If you operate a phosphate rock
calciner, include the engineering
assessment as required by
§ 63.605(d)(1)(ii) and the information in
paragraphs (b)(2)(vi)(A) through (D) of
this section.
(A) Description of the monitoring
devices and monitoring frequencies.
(B) The established operating limits of
the monitored parameter(s).
(C) The rationale for the established
operating limit, inlcuding any data and
calculations used to develop the
operating limit and a description of why
the operating limit inidcates proper
operation of the control device.
(D) The rationale used to determine
which format to use for your operating
limit (e.g., operating range, minimum
operating level or maximum operating
level), where this subpart does not
specify which format to use.
(3) As required by § 63.10(e)(3), you
must submit an excess emissions report
for any exceedance of an emission limit,
work practice standard, or operating
parameter limit if the total duration of
the exceedances for the reporting period
is 1 percent of the total operating time
for the reporting period or greater. The
report must contain the information
specified in § 63.10 and paragraph (b)(4)
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of this section. When exceedances of an
emission limit or operating parameter
have not occurred, you must include
such information in the report. You
must submit the report semiannually
and the report must be delivered or
postmarked by the 30th day following
the end of the calendar half. If you
report exceedances, you must submit
the excess emissions report quarterly
until a request to reduce reporting
frequency is approved as described in
§ 63.10(e)(3)(ii).
(4) In the event that an affected unit
fails to meet an applicable standard,
record and report the following
information for each failure:
(i) The date, time and duration of the
failure.
(ii) A list of the affected sources or
equipment for which a failure occurred.
(iii) An estimate of the volume of each
regulated pollutant emitted over any
emission limit.
(iv) A description of the method used
to estimate the emissions.
(v) A record of actions taken to
minimize emissions in accordance with
§ 63.608(b), and any corrective actions
taken to return the affected unit to its
normal or usual manner of operation.
(5) You must submit a summary
report containing the information
specified in § 63.10(e)(3)(vi). You must
submit the summary report
semiannually and the report must be
delivered or postmarked by the 30th day
following the end of the calendar half.
(c) Your records must be in a form
suitable and readily available for
expeditious review. You must keep each
record for 5 years following the date of
each recorded action. You must keep
each record on site, or accessible from
a central location by computer or other
means that instantly provides access at
the site, for at least 2 years after the date
of each recorded action. You may keep
the records off site for the remaining 3
years.
(d) In computing averages to
determine compliance with this subpart,
you must exclude the monitoring data
specified in paragraphs (d)(1) through
(2) of this section.
(1) Periods of non-operation of the
process unit;
(2) Periods of no flow to a control
device; and any monitoring data
recorded during CEMS or continuous
parameter monitoring system (CPMS)
breakdowns, out-of-control periods,
repairs, maintenance periods,
instrument adjustments or checks to
maintain precision and accuracy,
calibration checks, and zero (low-level),
mid-level (if applicable), and high-level
adjustments.
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(e) Within 60 days after the date of
completing each performance test (as
defined in § 63.2), you must submit the
results of the performance tests,
including any associated fuel analyses,
required by this subpart according to the
methods specified in paragraphs (e)(1)
or (2) of this section.
(1) For data collected using test
methods supported by the EPA’s
Electronic Reporting Tool (ERT) as
listed on the EPA’s ERT Web site
(https://www.epa.gov/ttn/chief/ert/
index.html), you must submit the results
of the performance test to the
Compliance and Emissions Data
Reporting Interface (CEDRI) that is
accessed through the EPA’s Central Data
Exchange (CDX) (https://cdx.epa.gov/
epa_home.asp), unless the
Administrator approves another
approach. Performance test data must be
submitted in a file format generated
through the use of the EPA’s ERT.
Owners or operators, who claim that
some of the information being submitted
for performance tests is confidential
business information (CBI), must submit
a complete file generated through the
use of the EPA’s ERT, including
information claimed to be CBI, on a
compact disk, flash drive, or other
commonly used electronic storage
media to the EPA. The electronic media
must be clearly marked as CBI and
mailed to U.S. EPA/OAQPS/CORE CBI
Office, Attention: WebFIRE
Administrator, MD C404–02, 4930 Old
Page Rd., Durham, NC 27703. The same
ERT file with the CBI omitted must be
submitted to the EPA via CDX as
described earlier in this paragraph.
(2) For any performance test
conducted using test methods that are
not supported by the EPA’s ERT as
listed on the EPA’s ERT Web site, the
owner or operator shall submit the
results of the performance test to the
Administrator at the appropriate
address listed in § 63.13.
(f) Within 60 days after the date of
completing each CEMS performance
evaluation (as defined in § 63.2), you
must submit the results of the
performance evaluation according to the
method specified by either paragraph
(f)(1) or (f)(2) of this section.
(1) For data collection of relative
accuracy test audit (RATA) pollutants
that are supported by the EPA’s ERT as
listed on the EPA’s ERT Web site, you
must submit the results of the
performance evaluation to the CEDRI
that is accessed through the EPA’s CDX,
unless the Administrator approves
another approach. Performance
evaluation data must be submitted in a
file format generated through the use of
the EPA’s ERT. If you claim that some
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of the performance evaluation
information being transmitted is CBI,
you must submit a complete file
generated through the use of the EPA’s
ERT, including information claimed to
be CBI, on a compact disk or other
commonly used electronic storage
media (including, but not limited to,
flash drives) by registered letter to the
EPA. The compact disk shall be clearly
marked as CBI and mailed to U.S. EPA/
OAQPS/CORE CBI Office, Attention:
WebFIRE Administrator, MD C404–02,
4930 Old Page Rd., Durham, NC 27703.
The same ERT file with the CBI omitted
must be submitted to the EPA via CDX
as described earlier in this paragraph.
(2) For any performance evaluations
with RATA pollutants that are not
supported by the EPA’s ERT as listed on
the EPA’s ERT Web site, you shall
submit the results of the performance
evaluation to the Administrator at the
appropriate address listed in § 63.13.
§ 63.608 General requirements and
applicability of part 63 general provisions.
(a) You must comply with the general
provisions in subpart A of this part as
specified in appendix A to this subpart.
(b) At all times, you must operate and
maintain any affected source, including
associated air pollution control
equipment and monitoring equipment,
in a manner consistent with safety and
good air pollution control practices for
minimizing emissions. The general duty
to minimize emissions does not require
you to make any further efforts to
reduce emissions if levels required by
this standard have been achieved.
Determination by the Administrator of
whether a source is operating in
compliance with operation and
maintenance requirements will be based
on information available to the
Administrator that may include, but is
not limited to, monitoring results,
review of operation and maintenance
procedures, review of operation and
maintenance records, and inspection of
the source.
(c) For each CMS (including CEMS or
CPMS) used to demonstrate compliance
with any applicable emission limit or
work practice, you must develop, and
submit to the Administrator for
approval upon request, a site-specific
monitoring plan according to the
requirements specified in paragraphs
(c)(1) through (3) of this section. You
must submit the site-specific monitoring
plan, if requested by the Administrator,
at least 60 days before the initial
performance evaluation of the CMS. The
requirements of this paragraph also
apply if a petition is made to the
Administrator for alternative monitoring
parameters under § 63.8(f).
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(1) You must include the information
specified in paragraphs (c)(1)(i) through
(vi) of this section in the site-specific
monitoring plan.
(i) Location of the CMS sampling
probe or other interface. You must
include a justification demonstrating
that the sampling probe or other
interface is at a measurement location
relative to each affected process unit
such that the measurement is
representative of control of the exhaust
emissions (e.g., on or downstream of the
last control device).
(ii) Performance and equipment
specifications for the sample interface,
the pollutant concentration or
parametric signal analyzer, and the data
collection and reduction systems.
(iii) Performance evaluation
procedures and acceptance criteria (e.g.,
calibrations).
(iv) Ongoing operation and
maintenance procedures in accordance
with the general requirements of
§ 63.8(c)(1)(ii), (c)(3), (c)(4)(ii), and
Table 4 to this subpart.
(v) Ongoing data quality assurance
procedures in accordance with the
general requirements of § 63.8(d)(1) and
(2) and Table 5 to this subpart.
(vi) Ongoing recordkeeping and
reporting procedures in accordance with
the general requirements of § 63.10(c),
(e)(1), and (e)(2)(i).
(2) You must include a schedule for
conducting initial and subsequent
performance evaluations in the sitespecific monitoring plan.
(3) You must keep the site-specific
monitoring plan on site for the life of
the affected source or until the affected
source is no longer subject to the
provisions of this part, to be made
available for inspection, upon request,
by the Administrator. If you revise the
site-specific monitoring plan, you must
keep previous (i.e., superseded) versions
of the plan on site to be made available
for inspection, upon request, by the
Administrator, for a period of 5 years
after each revision to the plan. You must
include the program of corrective action
required under § 63.8(d)(2) in the plan.
(d) For each bag leak detection system
installed to comply with the
requirements specified in § 63.605(f),
you must include the information
specified in paragraphs (d)(1) and (2) of
this section in the site-specific
monitoring plan specified in paragraph
(c) of this section.
(1) Performance evaluation
procedures and acceptance criteria (e.g.,
calibrations), including how the alarm
set point will be established.
(2) A corrective action plan describing
corrective actions to be taken and the
timing of those actions when the bag
leak detection alarm sounds. Corrective
actions may include, but are not limited
to, the actions specified in paragraphs
(d)(2)(i) through (vi) of this section.
(i) Inspecting the fabric filter for air
leaks, torn or broken bags or filter
media, or any other conditions that may
cause an increase in regulated material
emissions.
(ii) Sealing off defective bags or filter
media.
(iii) Replacing defective bags or filter
media or otherwise repairing the control
device.
(iv) Sealing off a defective fabric filter
compartment.
(v) Cleaning the bag leak detection
system probe or otherwise repairing the
bag leak detection system.
(vi) Shutting down the process
controlled by the fabric filter.
§ 63.609
[Reserved]
§ 63.610 Exemption from new source
performance standards.
Any affected source subject to the
provisions of this subpart is exempted
from any otherwise applicable new
source performance standard contained
in 40 CFR part 60, subpart T, subpart U,
or subpart NN. To be exempt, a source
must have a current operating permit
pursuant to title V of the Clean Air Act
66573
and the source must be in compliance
with all requirements of this subpart.
For each affected source, this exemption
is effective upon the date that you
demonstrate to the Administrator that
the requirements of §§ 63.605 and
63.606 have been met.
§ 63.611
Implementation and enforcement.
(a) This subpart is implemented and
enforced by the U.S. EPA, or a delegated
authority such as the applicable state,
local, or Tribal agency. If the U.S. EPA
Administrator has delegated authority to
a state, local, or Tribal agency, then that
agency, in addition to the U.S. EPA, has
the authority to implement and enforce
this subpart. Contact the applicable U.S.
EPA Regional Office to find out if
implementation and enforcement of this
subpart is delegated to a state, local, or
Tribal agency.
(b) The authorities specified in
paragraphs (b)(1) through (5) of this
section are retained by the
Administrator of U.S. EPA and cannot
be delegated to State, local, or Tribal
agencies.
(1) Approval of alternatives to the
requirements in §§ 63.600, 63.602,
63.605, and 63.610.
(2) Approval of requests under
§§ 63.7(e)(2)(ii) and 63.7(f) for
alternative requirements or major
changes to the test methods specified in
this subpart, as defined in § 63.90.
(3) Approval of requests under
§ 63.8(f) for alternative requirements or
major changes to the monitoring
requirements specified in this subpart,
as defined in § 63.90.
(4) Waiver or approval of requests
under § 63.10(f) for alternative
requirements or major changes to the
recordkeeping and reporting
requirements specified in this subpart,
as defined in § 63.90.
(5) Approval of an alternative to any
electronic reporting to the EPA required
by this subpart.
TABLE 1 TO SUBPART AA OF PART 63—EXISTING SOURCE PHASE 1 EMISSION LIMITS a b
You must meet the emission limits for the specified pollutant . . .
For the following existing sources
. . .
mstockstill on DSK4VPTVN1PROD with PROPOSALS
Wet-Process Phosphoric Acid Line
Superphosphoric Acid Process
Line.
Superphosphoric Acid Submerged
Line with a Submerged Combustion Process.
Phosphate Rock Dryer ...................
Phosphate Rock Calciner ..............
a The
Total
fluorides
Hydrogen
fluoride
Total
particulate
0.020 lb/ton of equivalent P2O5
feed.
0.010 lb/ton of equivalent P2O5
feed.
0.20 lb/ton of equivalent P2O5
feed.
........................................
........................................
........................................
........................................
........................................
........................................
......................................................
........................................
......................................................
........................................
0.2150 lb/ton of phosphate rock feed.
0.181 g/dscm .................
phase 1 existing source compliance date is June 10, 2002.
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Federal Register / Vol. 79, No. 216 / Friday, November 7, 2014 / Proposed Rules
b During periods of startup and shutdown, for emission limits stated in terms of pounds of pollutant per ton of feed, you are subject to the work
practice standards specified in § 63.602(h).
TABLE 1A TO SUBPART AA OF PART 63—EXISTING SOURCE PHASE 2 EMISSION LIMITS AND WORK PRACTICE
STANDARDS a b
You must meet the emission limits and work practice standards for the specified pollutant . . .
For the following existing sources
. . .
Total
fluorides
Hydrogen
fluoride
Total
particulate
Wet-Process Phosphoric Acid Line
......................................................
........................................
Superphosphoric Acid Process
Line.
Superphosphoric Acid Submerged
Line with a Submerged Combustion Process.
Phosphate Rock Dryer ...................
......................................................
0.020 lb/ton of equivalent P2O5 feed.
0.010 lb/ton of equivalent P2O5 feed.
0.20 lb/ton of equivalent
P2O5 feed.
......................................................
........................................
Phosphate Rock Calciner ..............
......................................................
Maintain a daily average
calcination temperature below 1,600 °F,
and route emissions to
an absorber.
0.2150 lb/ton of phosphate rock feed.
0.181 g/dscm .................
......................................................
Mercury
........................................
........................................
0.014 mg/dscm
@3% O2
a The
phase 2 existing source compliance dates apply at different times for different pollutants as specified in § 63.602(a).
periods of startup and shutdown, for emission limits stated in terms of pounds of pollutant per ton of feed, you are subject to the work
practice standards specified in § 63.602(h).
b During
TABLE 2 TO SUBPART AA OF PART 63—NEW SOURCE PHASE 1 EMISSION LIMITS a b
You must meet the emissions limits for the specified pollutant . . .
For the following new sources . . .
Total
fluorides
Hydrogen
fluoride
Total
particulate
........................................
........................................
Superphosphoric Acid Process
Line.
Phosphate Rock Dryer ...................
0.0135 lb/ton of equivalent P2O5
feed.
0.00870 lb/ton of equivalent P2O5
feed.
......................................................
........................................
........................................
........................................
Phosphate Rock Calciner ..............
......................................................
........................................
0.060 lb/ton of phosphate rock feed.
0.092 g/dscm .................
Wet-Process Phosphoric Acid Line
Mercury
a The
phase 1 new source compliance dates are based on date of construction or reconstruction as specified in § 63.602(a).
periods of startup and shutdown, for emission limits stated in terms of pounds of pollutant per ton of feed, you are subject to the work
practice standards specified in § 63.602(h).
b During
TABLE 2A TO SUBPART AA OF PART 63—NEW SOURCE PHASE 2 EMISSION LIMITS AND WORK PRACTICES a b
You must meet the emissions limits and work practice standards for the specified pollutant . . .
For the following new sources . . .
Hydrogen
fluoride
Total
particulate
Wet-Process Phosphoric Acid Line
......................................................
......................................................
......................................................
0.0135 lb/ton of equivalent P2O5 feed.
0.00870 lb/ton of equivalent P2O5 feed.
........................................
........................................
Superphosphoric Acid Process
Line.
Phosphate Rock Dryer ...................
Phosphate Rock Calciner ..............
mstockstill on DSK4VPTVN1PROD with PROPOSALS
Total
fluorides
......................................................
Maintain a daily average
calcination temperature below 1,600 °F,
and route emissions to
an absorber.
Mercury
........................................
0.060 lb/ton of phosphate rock feed.
0.092 g/dscm .................
a The
0.014 mg/dscm
@3% O2
phase 2 new source compliance dates are based on date of construction or reconstruction as specified in § 63.602(a).
periods of startup and shutdown, for emission limits stated in terms of pounds of pollutant per ton of feed, you are subject to the work
practice standards specified in § 63.602(h).
b During
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66575
TABLE 3 TO SUBPART AA OF PART 63—MONITORING EQUIPMENT OPERATING PARAMETERS
You must . . .
If . . .
And you must monitor . . .
And . . .
All Absorbers (Wet Scrubbers): Choose one of the following two options
Install a continuous parameter monitoring system (CPMS) for liquid
flow at the inlet of the absorber.
Install CPMS for liquid and gas flow
at the inlet of the absorber.
You choose to monitor only the
influent liquid flow, rather than
the liquid-to-gas ratio.
You choose to monitor the liquidto-gas ratio, rather than only
the influent liquid flow, and you
want the ability to lower liquid
flow with changes in gas flow.
Influent liquid flow ........................
Liquid-to-gas ratio as determined
by dividing the influent liquid
flow rate by the inlet gas flow
rate. The units of measure
must be consistent with those
used to calculate this ratio during the performance test, or
those found in the engineering
assessment as specified in
§ 63.605(d)(1)(ii), as applicable.
You must measure the gas
stream by:
Measuring the gas stream flow at
the absorber inlet; or Using the
design blower capacity, with
appropriate adjustments for
pressure drop.
Absorbers (Wet Scrubbers): You must also choose one of the following three options
Install CPMS for pressure at the
gas stream inlet and outlet of the
absorber.
Install CPMS for temperature at the
absorber gas stream outlet and
pressure at the liquid inlet of the
adsorber.
Install CPMS for temperature at the
absorber gas stream outlet and
absorber gas stream inlet.
You choose to monitor pressure
drop through the absorber, and
your pressure drop through the
absorber is greater than 5
inches of water.
You choose to monitor exit gas
temperature and inlet pressure
of the liquid.
Pressure drop through the absorber.
You choose to monitor temperature differential across the absorber.
You may measure the pressure
of the inlet gas using amperage
on the blower if a correlation
between pressure and amperage is established.
Exit gas temperature of the absorber and inlet gas temperature of the absorber.
Exit gas temperature of the absorber and inlet liquid pressure
of the absorber.
Condensers
Install a CPMS for temperature in
the stack exit gas.
.......................................................
Temperature of the stack exit gas
Sorbent Injection
Install a CPMS for flow rate ............
Install a CPMS for flow rate ............
.......................................................
.......................................................
Sorbent injection rate ...................
Sorbent injection carrier gas flow
rate.
Wet Electrostatic Precipitators
Install secondary voltage meter ......
You control mercury or metal
HAP (particulate matter) using
an electrostatic precipitator.
Secondary voltage .......................
TABLE 4 TO SUBPART AA OF PART 63—OPERATING PARAMETERS, OPERATING LIMITS AND DATA MONITORING,
RECORDKEEPING AND COMPLIANCE FREQUENCIES
For the operating parameter applicable to you, as
specified in Table 3 . . .
You must establish the following operating limit . . .
And you must monitor, record, and demonstrate continuous compliance using these
minimum frequencies . . .
Data measurement
Data recording
Data averaging period for
compliance
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Absorbers (Wet Scrubbers)
Influent liquid flow ..............
Influent liquid flow rate and
gas stream flow rate.
Pressure drop ....................
Exit gas temperature .........
Inlet gas temperature ........
Inlet liquid pressure ...........
VerDate Sep<11>2014
Minimum inlet liquid flow ...
Minimum influent liquid-togas ratio.
Pressure drop range .........
Maximum exit gas temperature.
Minimum temperature difference between inlet
and exit gas.
Minimum Inlet liquid pressure.
20:24 Nov 06, 2014
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Continuous ........................
Continuous ........................
Every 15 minutes ..............
Every 15 minutes ..............
Daily.
Daily.
Continuous ........................
Continuous ........................
Every 15 minutes ..............
Every 15 minutes ..............
Daily.
Daily.
Continuous ........................
Every 15 minutes ..............
Daily.
Continuous ........................
Every 15 minutes ..............
Daily.
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TABLE 4 TO SUBPART AA OF PART 63—OPERATING PARAMETERS, OPERATING LIMITS AND DATA MONITORING,
RECORDKEEPING AND COMPLIANCE FREQUENCIES—Continued
For the operating parameter applicable to you, as
specified in Table 3 . . .
You must establish the following operating limit . . .
And you must monitor, record, and demonstrate continuous compliance using these
minimum frequencies . . .
Data measurement
Data recording
Data averaging period for
compliance
Condensers
Gas temperature at the
exit of the condenser.
Maximum outlet gas temperature.
Continuous ........................
Every 15 minutes ..............
Daily.
Sorbent Injection
Sorbent injection rate ........
Minimum injection rate ......
Continuous ........................
Every 15 minutes ..............
Daily.
Sorbent injection carrier
gas flow rate.
Minimum carrier gas flow
rate.
Continuous ........................
Every 15 minutes ..............
Daily.
Each date and time of
alarm start and stop.
Maximum alarm time specified in § 65.604(e)(1)(ix).
Every 15 minutes ..............
Daily.
Fabric Filters
Alarm time .........................
Maximum alarm time is not
established on a sitespecific basis but is
specified in
§ 63.604(e)(1)(ix).
Continuous ........................
Wet Electrostatic Precipitator
Secondary voltage .............
Secondary voltage range ..
Continuous ........................
TABLE 5 TO SUBPART AA OF PART 63—CALIBRATION AND QUALITY CONTROL REQUIREMENTS FOR CONTINUOUS
PARAMETER MONITORING SYSTEM (CPMS)
If you monitor this
parameter . . .
Your accuracy requirements are . . .
And your calibration requirements are . . .
Temperature .........................
±1 percent over the normal range of temperature measured or 2.8 degrees Celsius (5 degrees Fahrenheit),
whichever is greater, for non-cryogenic temperature
ranges.
±2.5 percent over the normal range of temperature
measured or 2.8 degrees Celsius (5 degrees Fahrenheit), whichever is greater, for cryogenic temperature ranges.
±5 percent over the normal range of flow measured or
1.9 liters per minute (0.5 gallons per minute), whichever is greater, for liquid flow rate.
Performance evaluation annually and following any period of more than 24 hours throughout which the temperature exceeded the maximum rated temperature
of the sensor, or the data recorder was off scale.
Visual inspections and checks of CPMS operation
every 3 months, unless the CPMS has a redundant
temperature sensor.
Selection of a representative measurement location.
Performance evaluation annually and following any period of more than 24 hours throughout which the flow
rate exceeded the maximum rated flow rate of the
sensor, or the data recorder was off scale.
Checks of all mechanical connections for leakage
monthly.
Visual inspections and checks of CPMS operation
every 3 months, unless the CPMS has a redundant
flow sensor.
Selection of a representative measurement location
where swirling flow or abnormal velocity distributions
due to upstream and downstream disturbances at the
point of measurement are minimized.
Checks for obstructions (e.g., pressure tap pluggage) at
least once each process operating day.
Performance evaluation annually and following any period of more than 24 hours throughout which the
pressure exceeded the maximum rated pressure of
the sensor, or the data recorder was off scale.
Checks of all mechanical connections for leakage
monthly. Visual inspection of all components for integrity, oxidation and galvanic corrosion every 3
months, unless the CPMS has a redundant pressure
sensor.
Selection of a representative measurement location that
minimizes or eliminates pulsating pressure, vibration,
and internal and external corrosion.
Flow Rate .............................
±5 percent over the normal range of flow measured or
280 liters per minute (10 cubic feet per minute),
whichever is greater, for gas flow rate.
±5 percent over the normal range measured for mass
flow rate.
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Pressure ...............................
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±5 percent over the normal range measured or 0.12
kilopascals (0.5 inches of water column), whichever
is greater.
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66577
TABLE 5 TO SUBPART AA OF PART 63—CALIBRATION AND QUALITY CONTROL REQUIREMENTS FOR CONTINUOUS
PARAMETER MONITORING SYSTEM (CPMS)—Continued
If you monitor this
parameter . . .
Your accuracy requirements are . . .
And your calibration requirements are . . .
Sorbent Injection Rate .........
±5 percent over the normal range measured .................
Secondary voltage ...............
±1kV.
Performance evaluation annually.
Visual inspections and checks of CPMS operation
every 3 months, unless the CPMS has a redundant
sensor.
Select a representative measurement location that provides measurement of total sorbent injection.
APPENDIX A TO SUBPART AA OF PART 63—APPLICABILITY OF GENERAL PROVISIONS (40 CFR PART 63, SUBPART A) TO
SUBPART AA
40 CFR citation
Requirement
Applies to subpart
AA
§ 63.1(a)(1) through (4) .........................
§ 63.1(a)(5) ............................................
§ 63.1(a)(6) ............................................
§ 63.1(a)(7)–(9) ......................................
§ 63.1(a)(10) through (12) .....................
§ 63.1(b) .................................................
§ 63.1(c)(1) ............................................
§ 63.1(c)(2) ............................................
§ 63.1(c)(3)–(4) ......................................
§ 63.1(c)(5) ............................................
§ 63.1(d) .................................................
§ 63.1(e) .................................................
§ 63.2 .....................................................
§ 63.3 .....................................................
§ 63.4(a)(1) and (2) ...............................
§ 63.4(a)(3) through (5) .........................
§ 63.4(b) and (c) ....................................
§ 63.5(a) .................................................
Yes ........................
No ..........................
Yes ........................
No ..........................
Yes ........................
Yes ........................
Yes ........................
Yes ........................
No ..........................
Yes ........................
No ..........................
Yes ........................
Yes ........................
Yes ........................
Yes ........................
No ..........................
Yes ........................
Yes ........................
None.
[Reserved].
None.
[Reserved].
None.
None.
None.
Some plants may be area sources.
[Reserved].
None.
[Reserved].
None.
Additional definitions in § 63.601.
None.
None.
[Reserved].
None.
None.
Yes ........................
None.
No ..........................
Yes ........................
[Reserved].
None.
No ..........................
No ..........................
Yes ........................
[Reserved]
[Reserved].
None.
Yes ........................
None.
Yes ........................
None.
Yes ........................
None.
Yes ........................
See also § 63.602.
No ..........................
Yes ........................
Yes ........................
No ..........................
Yes ........................
No ..........................
No ..........................
[Reserved].
None.
§ 63.602 specifies dates.
[Reserved].
None.
[Reserved].
See § 63.608(b) for general duty requirement.
None.
[Reserved].
None.
§ 63.6(f) ..................................................
§ 63.6(g) .................................................
§ 63.6(h) .................................................
General Applicability .............................
...............................................................
Contact information ...............................
...............................................................
Time periods .........................................
Initial Applicability Determination ..........
Applicability After Standard Established
Permits ..................................................
...............................................................
Area to Major source change ...............
...............................................................
Applicability of Permit Program ............
Definitions .............................................
Units and Abbreviations ........................
Prohibited Activities ..............................
...............................................................
Circumvention/Fragmentation ...............
Construction/Reconstruction
Applicability.
Existing, New, Reconstructed Sources
Requirements.
...............................................................
Construction/Reconstruction approval
and notification.
...............................................................
...............................................................
Application for Approval of Construction/Reconstruction.
Approval of Construction/Reconstruction.
Approval of Construction/Reconstruction Based on State Review.
Compliance with Standards and Maintenance Applicability.
New and Reconstructed Sources
Dates.
...............................................................
Area to major source change ...............
Existing Sources Dates ........................
...............................................................
Area to major source change ...............
...............................................................
Operation & Maintenance Requirements.
...............................................................
...............................................................
Startup, Shutdown, and Malfunction
Plan.
Compliance with Emission Standards ..
Alternative Standard .............................
Compliance with Opacity/VE Standards
§ 63.6(i)(1) through (14) ........................
§ 63.6(i)(15) ...........................................
§ 63.6(i)(16) ...........................................
Extension of Compliance ......................
...............................................................
...............................................................
Yes ........................
No ..........................
Yes ........................
§ 63.5(b)(1) ............................................
§ 63.5(b)(2) ............................................
§ 63.5(b)(3), (4), and (6) ........................
§ 63.5(b)(5) ............................................
§ 63.5(c) .................................................
§ 63.5(d) .................................................
§ 63.5(e) .................................................
§ 63.5(f) ..................................................
§ 63.6(a) .................................................
§ 63.6(b)(1) through (5) .........................
mstockstill on DSK4VPTVN1PROD with PROPOSALS
§ 63.6(b)(6) ............................................
§ 63.6(b)(7) ............................................
§ 63.6(c)(1) and (2) ................................
§ 63.6(c)(3) and (4) ................................
§ 63.6(c)(5) ............................................
§ 63.6(d) .................................................
§ 63.6(e)(1)(i) and (ii) .............................
§ 63.6(e)(iii) ............................................
§ 63.6(e)(2) ............................................
§ 63.6(e)(3) ............................................
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Yes ........................
No ..........................
No ..........................
No ..........................
Yes ........................
No ..........................
E:\FR\FM\07NOP2.SGM
Comment
See general duty at § 63.608(b).
None.
Subpart AA does not include VE/opacity standards.
None.
[Reserved].
None.
07NOP2
66578
Federal Register / Vol. 79, No. 216 / Friday, November 7, 2014 / Proposed Rules
APPENDIX A TO SUBPART AA OF PART 63—APPLICABILITY OF GENERAL PROVISIONS (40 CFR PART 63, SUBPART A) TO
SUBPART AA—Continued
40 CFR citation
Requirement
Applies to subpart
AA
§ 63.6(j) ..................................................
§ 63.7(a) .................................................
Exemption from Compliance ................
Performance Test Requirements Applicability.
Notification ............................................
Quality Assurance/Test Plan ................
Testing Facilities ...................................
Conduct of Tests; startup, shutdown,
and malfunction provisions.
Conduct of Tests ..................................
Yes ........................
Yes ........................
None.
None.
Yes ........................
Yes ........................
Yes ........................
No ..........................
Yes ........................
No ..........................
None.
None.
None.
§ 63.606 specifies additional requirements.
§ 63.606 specifies additional requirements.
None.
None.
None.
None.
None.
See 63.608(b) for general duty requirement.
None.
None.
Yes ........................
No ..........................
Yes ........................
Yes ........................
No ..........................
Yes ........................
Yes ........................
Yes ........................
Yes ........................
Yes ........................
Yes ........................
Yes ........................
Yes ........................
Yes ........................
Yes ........................
None.
Subpart AA does not require COMS.
None.
None.
See § 63.608 for requirement.
None.
None.
None.
None.
None.
None.
None.
None.
None.
None.
Yes ........................
No ..........................
None.
Subpart AA does not include VE/opacity standards.
Subpart AA does not require CMS performance evaluation, COMS, or
CEMS.
None.
[Reserved].
None.
None.
None.
None.
None.
None.
See § 63.607 for recordkeeping and reporting requirement.
None.
None.
None.
None.
None.
[Reserved].
None.
None.
None.
[Reserved].
None.
None.
None.
§ 63.7(b) .................................................
§ 63.7(c) .................................................
§ 63.7(d) .................................................
§ 63.7(e)(1) ............................................
§ 63.7(e)(2) through (4) .........................
§ 63.7(f) ..................................................
§ 63.7(g) .................................................
§ 63.7(h) .................................................
§ 63.8(a) .................................................
§ 63.8(b) .................................................
§ 63.8(c)(1)(i) .........................................
Yes ........................
§ 63.9(e) .................................................
§ 63.9(f) ..................................................
Alternative Test Method ........................
Data Analysis ........................................
Waiver of Tests .....................................
Monitoring Requirements Applicability
Conduct of Monitoring ..........................
General duty to minimize emissions
and CMS operation.
...............................................................
Requirement to develop SSM Plan for
CMS.
CMS Operation/Maintenance ...............
COMS Operation ..................................
CMS requirements ................................
Quality Control ......................................
Written procedure for CMS ...................
CMS Performance Evaluation ..............
Alternative Monitoring Method ..............
Alternative to RATA Test ......................
Data Reduction .....................................
...............................................................
...............................................................
Notification Requirements Applicability
Initial Notifications .................................
Request for Compliance Extension ......
New Source Notification for Special
Compliance Requirements.
Notification of Performance Test ..........
Notification of VE/Opacity Test .............
§ 63.9(g) .................................................
Additional CMS Notifications ................
Yes ........................
§ 63.9(h)(1) through (3) .........................
§ 63.9(h)(4) ............................................
§ 63.9(h)(5) and (6) ...............................
§ 63.9(i) ..................................................
§ 63.9(j) ..................................................
§ 63.10(a) ..............................................
§ 63.10(b)(1) ..........................................
§ 63.10(b)(2)(i) .......................................
§ 63.10(b)(2)(ii) ......................................
Notification of Compliance Status ........
...............................................................
...............................................................
Adjustment of Deadlines .......................
Change in Previous Information ...........
Recordkeeping/Reporting-Applicability
General Recordkeeping Requirements
Startup or shutdown duration ...............
Malfunction ............................................
Yes ........................
No ..........................
Yes ........................
Yes ........................
Yes ........................
Yes ........................
Yes ........................
No ..........................
No ..........................
§ 63.10(b)(2)(iii) .....................................
§ 63.10(b)(2)(iv) and (v) .........................
§ 63.10(b)(2)(vi) through (xiv) ................
§ 63.10(b)(3) ..........................................
§ 63.10(c)(1) ..........................................
§ 63.10(c)(2) through (4) .......................
§ 63.10(c)(5) ..........................................
§ 63.10(c)(6) ..........................................
§ 63.10(c)(7) and (8) ..............................
§ 63.10(c)(9) ..........................................
§ 63.10(c)(10) through (13) ...................
§ 63.10(c)(14) ........................................
§ 63.10(c)(15) ........................................
Maintenance records ............................
Startup, shutdown, malfunction actions
General Recordkeeping Requirements
General Recordkeeping Requirements
Additional CMS Recordkeeping ............
...............................................................
...............................................................
...............................................................
...............................................................
...............................................................
...............................................................
...............................................................
Startup Shutdown Malfunction Plan
Provisions.
General Reporting Requirements .........
Performance Test Results ....................
Opacity or VE Observations .................
Yes ........................
No ..........................
Yes ........................
Yes ........................
Yes ........................
No ..........................
Yes ........................
Yes ........................
Yes ........................
No ..........................
Yes ........................
Yes ........................
No ..........................
§ 63.8(c)(1)(ii) ........................................
§ 63.8(c)(1)(iii) ........................................
mstockstill on DSK4VPTVN1PROD with PROPOSALS
§ 63.8(c)(2) through (4) .........................
§ 63.8(c)(5) ............................................
§ 63.8(c)(6) through(8) ...........................
§ 63.8(d)(1) and (2) ...............................
§ 63.8(d)(3) ............................................
§ 63.8(e) .................................................
§ 63.8(f)(1) through (5) ..........................
§ 63.8(f)(6) .............................................
§ 63.8(g)(1) ............................................
§ 63.8(g)(2) ............................................
§ 63.8(g)(3) through (5) .........................
§ 63.9(a) .................................................
§ 63.9(b) .................................................
§ 63.9(c) .................................................
§ 63.9(d) .................................................
§ 63.10(d)(1) ..........................................
§ 63.10(d)(2) ..........................................
§ 63.10(d)(3) ..........................................
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Yes ........................
Yes ........................
Yes ........................
Yes ........................
Yes ........................
No ..........................
Yes ........................
Yes ........................
No ..........................
E:\FR\FM\07NOP2.SGM
Comment
None.
None.
Subpart AA does not include VE/opacity standards.
07NOP2
Federal Register / Vol. 79, No. 216 / Friday, November 7, 2014 / Proposed Rules
66579
APPENDIX A TO SUBPART AA OF PART 63—APPLICABILITY OF GENERAL PROVISIONS (40 CFR PART 63, SUBPART A) TO
SUBPART AA—Continued
40 CFR citation
Requirement
Applies to subpart
AA
Comment
§ 63.10(d)(4) ..........................................
§ 63.10(d)(5) ..........................................
Progress Reports ..................................
Startup, Shutdown, and Malfunction
Reports.
Additional CMS Reports .......................
Excess Emissions/CMS Performance
Reports.
COMS Data Reports .............................
Recordkeeping/Reporting Waiver .........
Control Device and Work Practice Requirements.
State Authority and Delegations ...........
Addresses .............................................
Incorporation by Reference ..................
Information Availability/Confidentiality ..
Performance Track Provisions .............
Yes ........................
No ..........................
Yes ........................
Yes ........................
None.
See § 63.607 for reporting of excess
emissions.
None.
None.
No ..........................
Yes ........................
Yes ........................
Subpart AA does not require COMS.
None.
None.
Yes ........................
Yes ........................
Yes ........................
Yes ........................
No ..........................
None.
None.
None.
None.
Terminated.
§ 63.10(e)(1) and (2) .............................
§ 63.10(e)(3) ..........................................
§ 63.10(e)(4) ..........................................
§ 63.10(f) ...............................................
§ 63.11 ...................................................
§ 63.12
§ 63.13
§ 63.14
§ 63.15
§ 63.16
...................................................
...................................................
...................................................
...................................................
...................................................
§ 63.620
21. Part 63 is amended by revising
subpart BB to read as follows:
■
mstockstill on DSK4VPTVN1PROD with PROPOSALS
Subpart BB—National Emission
Standards for Hazardous Air Pollutants
From Phosphate Fertilizers Production
Plants
Sec.
63.620 Applicability.
63.621 Definitions.
63.622 Standards and compliance dates.
63.623 [Reserved]
63.624 [Reserved]
63.625 Operating and monitoring
requirements.
63.626 Performance tests and compliance
provisions.
63.627 Notification, recordkeeping, and
reporting requirements.
63.628 General requirements and
applicability of part 63 general
provisions.
63.629 Miscellaneous requirements.
63.630 [Reserved]
63.631 Exemption from new source
performance standards.
63.632 Implementation and enforcement.
Table 1 to Subpart BB of Part 63—Existing
Source Phase 1 Emission Limits
Table 1a to Subpart BB of Part 63—Existing
Source Phase 2 Emission Limits
Table 2 to Subpart BB of Part 63—New
Source Phase 1 Emission Limits
Table 2a to Subpart BB of Part 63—New
Source Phase 2 Emission Limits
Table 3 to Subpart BB of Part 63—Monitoring
Equipment Operating Parameters
Table 4 to Subpart BB of Part 63—Operating
Parameters, Operating Limits and Data
Monitoring, Recordkeeping and
Compliance Frequencies
Table 5 to Subpart BB of Part 63—Calibration
and Quality Control Requirements for
Continuous Parameter Monitoring
Systems (CPMS)
Appendix A to Subpart BB of Part 63—
Applicability of General Provisions (40
CFR Part 63, Subpart A) to Subpart BB
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Applicability.
(a) Except as provided in paragraphs
(c) and (d) of this section, you are
subject to the requirements of this
subpart if you own or operate a
phosphate fertilizer production plant
that is a major source as defined in
§ 63.2. You must comply with the
emission limitations, work practice
standards, and operating parameter
requirements specified in this subpart at
all times.
(b) The requirements of this subpart
apply to emissions of hazardous air
pollutants (HAP) emitted from the
following affected sources at a
phosphate fertilizer production plant:
(1) Each diammonium and/or
monoammonium phosphate process
line and any process line that produces
a reaction product of ammonia and
phosphoric acid.
(2) Each granular triple
superphosphate process line.
(3) Each granular triple
superphosphate storage building.
(c) The requirements of this subpart
do not apply to a phosphate fertilizer
production plant that is an area source
as defined in § 63.2.
(d) The provisions of this subpart do
not apply to research and development
facilities as defined in § 63.621.
§ 63.621
Definitions.
Terms used in this subpart are
defined in § 63.2 of the Clean Air Act
and in this section as follows:
Diammonium and/or
monoammonium phosphate process
line means any process line
manufacturing granular diammonium
and/or monoammonium phosphate by
reacting ammonia with phosphoric acid
that has been derived from or
manufactured by reacting phosphate
rock and acid. A diammonium and/or
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monoammonium phosphate process
line includes, but is not limited to:
Reactors, granulators, dryers, coolers,
cooling towers, screens, and mills.
Equivalent P2O5 feed means the
quantity of phosphorus, expressed as
phosphorus pentoxide (P2O5), fed to the
process.
Equivalent P2O5 stored means the
quantity of phosphorus, expressed as
phosphorus pentoxide, being cured or
stored in the affected facility.
Exceedance means a departure from
an indicator range established for
monitoring under this subpart,
consistent with any averaging period
specified for averaging the results of the
monitoring.
Existing source depends on the date
that construction or reconstruction of an
affected source commenced. A process
line that produces a reaction product of
ammonia and phosphoric acid (e.g.,
diammonium and/or monoammonium
phosphate process line), granular triple
superphosphate process line, or
granular triple superphosphate storage
is an existing source if construction or
reconstruction of the affected source
commenced on or before December 27,
1996.
Fresh granular triple superphosphate
means granular triple superphosphate
produced within the preceding 72
hours.
Phosphate fertilizer process line or
production plant means any process
line or production plant that
manufactures a phosphate fertilizer by
reacting phosphoric acid with ammonia.
Granular triple superphosphate
process line means any process line, not
including storage buildings, that
manufactures granular triple
superphosphate by reacting phosphate
rock with phosphoric acid. A granular
triple superphosphate process line
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Federal Register / Vol. 79, No. 216 / Friday, November 7, 2014 / Proposed Rules
includes, but is not limited to: Mixers,
curing belts (dens), reactors, granulators,
dryers, coolers, cooling towers, screens,
and mills.
Granular triple superphosphate
storage building means any building
curing or storing fresh granular triple
superphosphate. A granular triple
superphosphate storage building
includes, but is not limited to: Storage
or curing buildings, conveyors,
elevators, screens, and mills.
New source depends on the date that
construction or reconstruction of an
affected source commences. A process
line that produces a reaction product of
ammonia and phosphoric acid (e.g.,
diammonium and/or monoammonium
phosphate process line), granular triple
superphosphate process line, or
granular triple superphosphate storage
is a new source if construction or
reconstruction of the affected source
commenced after December 27, 1996.
Research and development facility
means research or laboratory operations
whose primary purpose is to conduct
research and development into new
processes and products, where the
operations are under the close
supervision of technically trained
personnel, and where the facility is not
engaged in the manufacture of products
for commercial sale in commerce or
other off-site distribution, except in a de
minimis manner.
Total fluorides means elemental
fluorine and all fluoride compounds,
including the HAP hydrogen fluoride, as
measured by reference methods
specified in 40 CFR part 60, appendix
A, Method 13 A or B, or by equivalent
or alternative methods approved by the
Administrator pursuant to § 63.7(f).
mstockstill on DSK4VPTVN1PROD with PROPOSALS
§ 63.622
Standards and compliance dates.
(a) On and after the date on which the
initial performance test specified in
§§ 63.7 and 63.626 is required to be
completed, for each process line that
produces a reaction product of ammonia
and phosphoric acid (e.g., diammonium
and/or monoammonium phosphate
process line), granular triple
superphosphate process line, and
granular triple superphosphate storage
building, you must comply with the
emission limits as specified in
paragraphs (a)(1) through (3) of this
section. If a process line contains more
than one emission point, you must sum
the emissions from all emission points
in a process line to determine
compliance with the specified emission
limits.
(1) For each existing process line that
produces a reaction product of ammonia
and phosphoric acid (e.g., diammonium
and/or monoammonium phosphate
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process line), granular triple
superphosphate process line, and
granular triple superphosphate storage
building that commenced construction
or reconstruction on or before December
27, 1996, you must comply with the
emission limits specified in Table 1 to
this subpart beginning on June 10, 2002
and ending on [date one year after the
date of publication of the final rule in
the Federal Register]. Beginning on
[date one year after the date of
publication of the final rule in the
Federal Register], the emission limits
specified in Table 1 to this subpart no
longer apply, and you must comply
with the emission limits specified in
Table 1a to this subpart.
(2) For each new process line that
produces a reaction product of ammonia
and phosphoric acid (e.g., diammonium
and/or monoammonium phosphate
process line), granular triple
superphosphate process line, and
granular triple superphosphate storage
building that commences construction
or reconstruction after December 27,
1996 and on or before [date of
publication of the final rule in the
Federal Register], you must comply
with the emission limits specified in
Table 2 to this subpart beginning at
startup or on June 10, 1999, whichever
is later, and ending on [date one year
after the date of publication of the final
rule in the Federal Register]. Beginning
on [date one year after the date of
publication of the final rule in the
Federal Register], the emission limits
specified in Table 2 to this subpart no
longer apply, and you must comply
with the emission limits specified in
Table 2a to this subpart beginning on
[date one year after the date of
publication of the final rule in the
Federal Register] or immediately upon
startup, whichever is later.
(3) For each new process line that
produces a reaction product of ammonia
and phosphoric acid (e.g., diammonium
and/or monoammonium phosphate
process line), granular triple
superphosphate process line, and
granular triple superphosphate storage
building that commences construction
or reconstruction after [date of
publication of the final rule in the
Federal Register], you must comply
with the emission limits specified in
Table 2a to this subpart immediately
upon startup.
(b) You must not ship fresh granular
triple superphosphate from your
granular triple superphosphate storage
building.
(c) You must not introduce into any
evaporative cooling tower any liquid
effluent from any wet scrubbing device
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installed to control emissions from
process equipment.
(d) To demonstrate compliance with
any emission limits specified in
paragraph (a) of this section during
periods of startup and shutdown, you
must begin operation of any control
device(s) being used at the affected
source prior to introducing any feed into
the affected source. You must continue
operation of the control device(s)
through the shutdown period until all
feed material has been processed
through the affected source.
§ 63.623
[Reserved]
§ 63.624
[Reserved]
§ 63.625 Operating and monitoring
requirements.
(a) For each process line that
produces a reaction product of ammonia
and phosphoric acid (e.g., diammonium
and/or monoammonium phosphate
process line), or granular triple
superphosphate process line subject to
the provisions of this subpart, you must
comply with the monitoring
requirements specified in paragraphs
(a)(1) and (2) of this section.
(1) Install, calibrate, maintain, and
operate a continuous monitoring system
(CMS) according to your site-specific
monitoring plan specified in § 63.628(c).
The CMS must have an accuracy of ±5
percent over its operating range and
must determine and permanently record
the mass flow of phosphorus-bearing
material fed to the process.
(2) Maintain a daily record of
equivalent P2O5 feed. Calculate the
equivalent P2O5 feed by determining the
total mass rate in metric ton/hour of
phosphorus bearing feed using the
procedures specified in § 63.626(f)(3).
(b) For each granular triple
superphosphate storage building subject
to the provisions of this subpart, you
must maintain an accurate record of the
mass of granular triple superphosphate
in storage to permit the determination of
the amount of equivalent P2O5 stored.
(c) For each granular triple
superphosphate storage building subject
to the provisions of this subpart, you
must comply with the requirements
specified in paragraphs (c)(1) and (2) of
this section.
(1) Maintain a daily record of total
equivalent P2O5 stored by multiplying
the percentage P2O5 content, as
determined by § 63.626(f)(3)(ii), by the
total mass of granular triple
superphosphate stored as specified in
paragraph (b) of this section.
(2) Develop for approval by the
Administrator a site-specific
methodology including sufficient
recordkeeping for the purposes of
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07NOP2
mstockstill on DSK4VPTVN1PROD with PROPOSALS
Federal Register / Vol. 79, No. 216 / Friday, November 7, 2014 / Proposed Rules
demonstrating compliance with
§ 63.622(b).
(d) If you use a control device(s) to
comply with the emission limits
specified in Tables 1, 1a, 2, or 2a of this
subpart, you must install a continuous
parameter monitoring system (CPMS)
and comply with the requirements
specified in paragraphs (d)(1) through
(4) of this section.
(1) You must monitor the operating
parameter(s) applicable to the control
device that you use as specified in Table
3 to this subpart and establish the
applicable limit or range for the
operating parameter limit as specified in
paragraphs (d)(1)(i) and (ii) of this
section, as applicable.
(i) Except as specified in paragraph
(d)(1)(ii) of this section, determine the
value(s) as the arithmetic average of
operating parameter measurements
recorded during with the three test runs
conducted for the most recent
performance test.
(ii) If you use an absorber to comply
with the emission limits in Table 1, 1a,
2, or 2a to this subpart and you monitor
pressure drop across each absorber, you
must establish allowable ranges using
the methodology specified in
paragraphs (d)(1)(ii)(A) and (B) of this
section.
(A) The allowable range for the daily
averages of the pressure drop across
each absorber is ±20 percent of the
baseline average value determined in
paragraph (d)(1)(i) of this section. The
Administrator retains the right to reduce
the ±20 percent adjustment to the
baseline average values of operating
ranges in those instances where
performance test results indicate that a
source’s level of emissions is near the
value of an applicable emissions
standard. However, the adjustment must
not be reduced to less than ±10 percent
under any instance.
(B) As an alternative to paragraph
(d)(1)(ii)(A) of this section, you may
establish, and provide to the
Administrator for approval, allowable
ranges for the daily averages of the
pressure drop across an absorber for the
purpose of assuring compliance with
this subpart. You must establish the
allowable ranges based on the baseline
average values recorded during previous
performance tests or the results of
performance tests conducted
specifically for the purposes of this
paragraph. You must conduct all
performance tests using the methods
specified in § 63.626. You must certify
that the control devices and processes
have not been modified since the date
of the performance test from which you
obtained the data used to establish the
allowable ranges. You must request and
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20:24 Nov 06, 2014
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obtain approval of the Administrator for
changes to the allowable ranges. When
a source using the methodology of this
paragraph is retested, you must
determine new allowable ranges of
baseline average values unless the retest
indicates no change in the operating
parameters outside the previously
established ranges.
(2) You must monitor, record, and
demonstrate continuous compliance
using the minimum frequencies
specified in Table 4 to this subpart.
(3) You must comply with the
calibration and quality control
requirements that are applicable to the
operating parameter(s) you monitor as
specified in Table 5 to this subpart.
(4) If you use a fabric filter system to
comply with the emission limits
specified in Table 1, 1a, 2, or 2a to this
subpart, the system must meet the
requirements for fabric filters specified
in paragraph (e) of this section.
(e) If you use a fabric filter system to
comply with the emission limits
specified in Table 1, 1a, 2, or 2a to this
subpart, the fabric filter must be
equipped with a bag leak detection
system that is installed, calibrated,
maintained and continuously operated
according to the requirements in
paragraphs (e)(1) through (10) of this
section.
(1) Install a bag leak detection
sensor(s) in a position(s) that will be
representative of the relative or absolute
particulate matter loadings for each
exhaust stack, roof vent, or
compartment (e.g., for a positivepressure fabric filter) of the fabric filter.
(2) Use a bag leak detection system
certified by the manufacturer to be
capable of detecting particulate matter
emissions at concentrations of 1
milligram per actual cubic meter
(0.00044 grains per actual cubic feet) or
less.
(3) Use a bag leak detection system
equipped with a device to continuously
record the output signal from the system
sensor.
(4) Use a bag leak detection system
equipped with a system that will trigger
an alarm when an increase in relative
particulate material emissions over a
preset level is detected. The alarm must
be located such that the alert is observed
readily by plant operating personnel.
(5) Install a bag leak detection system
in each compartment or cell for
positive-pressure fabric filter systems
that do not duct all compartments or
cells to a common stack. Install a bag
leak detector downstream of the fabric
filter if a negative-pressure or inducedair filter is used. If multiple bag leak
detectors are required, the system’s
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66581
instrumentation and alarm may be
shared among detectors.
(6) Calibration of the bag leak
detection system must, at a minimum,
consist of establishing the baseline
output level by adjusting the range and
the averaging period of the device and
establishing the alarm set points and the
alarm delay time.
(7) After initial adjustment, you must
not adjust the sensitivity or range,
averaging period, alarm set points or
alarm delay time, except as established
in your site-specific monitoring plan
required in § 63.628(c). In no event may
the sensitivity be increased more than
100 percent or decreased by more than
50 percent over a 365-day period unless
such adjustment follows a complete
inspection of the fabric filter system that
demonstrates that the system is in good
operating condition.
(8) Operate and maintain each fabric
filter and bag leak detection system such
that the alarm does not sound more than
5 percent of the operating time during
a 6-month period. If the alarm sounds
more than 5 percent of the operating
time during a 6-month period, it is
considered an operating parameter
exceedance. Calculate the alarm time
(i.e., time that the alarm sounds) as
specified in paragraphs (e)(8)(i) through
(iv) of this section.
(i) If inspection of the fabric filter
demonstrates that corrective action is
not required, the alarm duration is not
counted in the alarm time calculation.
(ii) If corrective action is required,
each alarm time is counted as a
minimum of 1 hour.
(iii) If it takes longer than 1 hour to
initiate corrective action, each alarm
time (i.e., time that the alarm sounds) is
counted as the actual amount of time
taken by you to initiate corrective
action.
(9) If the alarm on a bag leak detection
system is triggered, you must initiate
procedures within 1 hour of an alarm to
identify the cause of the alarm and then
initiate corrective action, as specified in
§ 63.628(d)(2), no later than 48 hours
after an alarm. Failure to take these
actions within the prescribed time
periods is considered a violation.
(10) Retain records of any bag leak
detection system alarm, including the
date, time, duration, and the percent of
the total operating time during each 6month period that the alarm triggers,
with a brief explanation of the cause of
the alarm, the corrective action taken,
and the schedule and duration of the
corrective action.
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Upon request, you must make available
to the Administrator such records as
may be necessary to determine the
conditions of performance tests.
(e) In conducting all performance
tests, you must use as reference methods
and procedures the test methods in 40
CFR part 60, appendix A, or other
methods and procedures as specified in
this section, except as provided in
§ 63.7(f).
(f) For each process line that produces
a reaction product of ammonia and
phosphoric acid (e.g., diammonium
and/or monoammonium phosphate
process line), and granular triple
superphosphate process line, you must
determine compliance with the
applicable total fluorides or hydrogen
fluoride standards specified in Tables 1,
1a, 2, and 2a to this subpart as specified
in paragraphs (f)(1) through (3) of this
section.
(1) Compute the emission rate (E) of
total fluorides or hydrogen fluoride for
each run using Equation BB–1:
Where:
E = Emission rate of total fluorides or
hydrogen fluoride, gram/metric ton
(pound/ton) of equivalent P2O5 feed.
Ci = Concentration of total fluorides or
hydrogen fluoride from emission point
‘‘i,’’ milligram/dry standard cubic meter
(milligram/dry standard cubic feet).
Qi = Volumetric flow rate of effluent gas from
emission point ‘‘i,’’ dry standard cubic
meter/hour (dry standard cubic feet/
hour).
N = Number of emission points associated
with the affected facility.
P = Equivalent P2O5 feed rate, metric ton/
hour (ton/hour).
K = Conversion factor, 1,000 milligram/gram
(453,600 milligram/pound).
described in section 7.3.3 and 7.3.4 in
Method 13A, may be omitted.
(ii) You must use Method 320 at 40
CFR part 63, appendix A to determine
the hydrogen fluoride concentration (Ci)
at each emission point. The sampling
time for each run at each emission point
must be at least 60 minutes. You must
use Method 2 at 40 CFR part 60,
Appendix A–1 to determine the
volumetric flow rate (Qi) of the effluent
gas from each of the emission points.
(3) Compute the equivalent P2O5 feed
rate (P) using Equation BB–2:
(2) You must use the test methods and
procedures as specified in paragraphs
(f)(2)(i) or (f)(2)(ii) of this section.
(i) You must use Method 13A or 13B
(40 CFR part 60, appendix A) to
determine the total fluorides
concentration (Ci) and the volumetric
flow rate (Qi) of the effluent gas at each
emission point. The sampling time for
each run at each emission point must be
at least 60 minutes. The sampling
volume for each run at each emission
point must be at least 0.85 dscm (30
dscf). If Method 13B is used, the fusion
of the filtered material described in
Section 7.3.1.2 and the distillation of
suitable aliquots of containers 1 and 2,
Where:
P = P2O5 feed rate, metric ton/hour (ton/
hour).
Mp = Total mass flow rate of phosphorusbearing feed, metric ton/hour (ton/hour).
Rp = P2O5 content, decimal fraction.
(A) Section IX, Methods of Analysis
for Phosphate Rock, No. 1 Preparation of
Sample (incorporated by reference, see
§ 63.14).
(B) Section IX, Methods of Analysis
for Phosphate Rock, No. 3 Phosphorus—
P2O5 or Ca3(PO4)2, Method A—
Volumetric Method (incorporated by
reference, see § 63.14).
(C) Section IX, Methods of Analysis
for Phosphate Rock, No. 3 PhosphorusP2O5 or Ca3(PO4)2, Method B—
Gravimetric Quimociac Method
(incorporated by reference, see § 63.14).
(D) Section IX, Methods of Analysis
for Phosphate Rock, No. 3 PhosphorusP2O5 or Ca3(PO4)2, Method C—
Spectrophotometric Method
(incorporated by reference, see § 63.14).
(E) Section XI, Methods of Analysis
for Phosphoric Acid, Superphosphate,
Triple superphosphate, and Ammonium
Phosphates, No. 3 Total PhosphorusP2O5, Method A—Volumetric Method
(incorporated by reference, see § 63.14).
(F) Section XI, Methods of Analysis
for Phosphoric Acid, Superphosphate,
Triple Superphosphate, and
Ammonium Phosphates, No. 3 Total
Phosphorus-P2O5, Method B—
Gravimetric Quimociac Method
(incorporated by reference, see § 63.14).
(G) Section XI, Methods of Analysis
for Phosphoric Acid, Superphosphate,
Triple Superphosphate, and
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(a) You must conduct an initial
performance test to demonstrate
compliance with the emission limits
specified in Tables 1, 1a, 2, and 2a to
this subpart, on or before the applicable
compliance date specified in § 63.622.
(b) After you conduct the initial
performance test specified in paragraph
(a) of this section, you must conduct an
annual performance test no more than
13 months after the date the previous
performance test was conducted.
(c) For affected sources (as defined in
§ 63.620) that have not operated since
the previous annual performance test
was conducted and more than 1 year
has passed since the previous
performance test, you must conduct a
performance test no later than 180 days
after the re-start of the affected source
according to the applicable provisions
in § 63.7(a)(2).
(d) You must conduct the
performance tests specified in this
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(i) Determine the mass flow rate (Mp)
of the phosphorus-bearing feed using
the measurement system described in
§ 63.625(a).
(ii) Determine the P2O5 content (Rp) of
the feed using, as appropriate, the
following methods specified in the Book
of Methods Used and Adopted By The
Association of Florida Phosphate
Chemists (Seventh Edition, 1991) where
applicable:
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section at maximum representative
operating conditions for the process.
Maximum representative operating
conditions means process operating
conditions that are likely to recur and
that result in the flue gas characteristics
that are the most difficult for reducing
emissions of the regulated pollutant(s)
by the control device used. The most
difficult condition for the control device
may include, but is not limited to, the
highest HAP mass loading rate to the
control device or the highest HAP mass
loading rate of constituents that
approach the limits of solubility for
scrubbing media. Operations during
startup, shutdown, and malfunction do
not constitute representative operating
conditions for purposes of conducting a
performance test. You must record the
process information that is necessary to
document the operating conditions
during the test and include in such
record an explanation to support that
such conditions represent maximum
representative operating conditions.
§ 63.626 Performance tests and
compliance provisions.
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Where:
E = Emission rate of total fluorides or
hydrogen fluoride, gram/hour/metric ton
(pound/hour/ton) of equivalent P2O5
stored.
Ci = Concentration of total fluorides or
hydrogen fluoride from emission point
‘‘i,’’ milligram/dry standard cubic meter
(milligram/dry standard cubic feet).
Qi = Volumetric flow rate of effluent gas from
emission point ‘‘i,’’ dry standard cubic
meter/hour (dry standard cubic feet/
hour).
N = Number of emission points in the
affected facility.
P = Equivalent P2O5 stored, metric tons
(tons).
K = Conversion factor, 1000 milligram/gram
(453,600 milligram/pound).
(3) You must use the test methods and
procedures as specified in paragraphs
(g)(3)(i) or (g)(3)(ii) of this section.
(i) You must use Method 13A or 13B
(40 CFR part 60, appendix A) to
determine the total fluorides
concentration (Ci) and the volumetric
flow rate (Qi) of the effluent gas at each
emission point. The sampling time for
each run at each emission point must be
at least 60 minutes. The sampling
volume for each run at each emission
point must be at least 0.85 dscm (30
dscf). If Method 13B is used, the fusion
of the filtered material described in
Section 7.3.1.2 and the distillation of
suitable aliquots of containers 1 and 2,
described in section 7.3.3 and 7.3.4 in
Method 13A, may be omitted.
(ii) You must use Method 320 at 40
CFR part 63, appendix A, to determine
the hydrogen fluoride concentration (Ci)
at each emission point. The sampling
time for each run must be at least 60
minutes. You must use Method 2 at 40
CFR part 60, Appendix A–1 to
determine the volumetric flow rate (Qi)
of the effluent gas from each of the
emission points.
(4) Compute the equivalent P2O5
stored (P) using Equation BB–4:
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(1) You must conduct performance
tests only when the following quantities
of product are being cured or stored in
the facility:
(i) Total granular triple
superphosphate is at least 10 percent of
the building capacity, and
(ii) Fresh granular triple
superphosphate is at least six percent of
the total amount of granular triple
superphosphate, or
Where:
P = P2O5 stored (ton).
Mp = Amount of product in storage, metric
ton (ton).
Rp = P2O5 content of product in storage,
weight fraction.
(5) Determine the amount of product
(Mp) in storage using the measurement
system described in § 63.625(b) and (c).
(6) Determine the P2O5 content (Rp) of
the product stored using, as appropriate,
the following methods specified in the
Book of Methods Used and Adopted By
The Association of Florida Phosphate
Chemists, Seventh Edition 1991, where
applicable:
(i) Section XI, Methods of Analysis
For Phosphoric Acid, Superphosphate,
Triple Superphosphate, and
Ammonium Phosphates, No. 3 Total
Phosphorus—P2O5, Method A—
Volumetric Method (incorporated by
reference, see § 63.14).
(ii) Section XI, Methods of Analysis
For Phosphoric Acid, Superphosphate,
Triple Superphosphate, and
Ammonium Phosphates, No. 3 Total
Phosphorus—P2O5, Method B—
Gravimetric Quimociac Method
(incorporated by reference, see § 63.14).
(iii) Section XI, Methods of Analysis
For Phosphoric Acid, Superphosphate,
Triple Superphosphate, and
Ammonium Phosphates, No. 3 Total
Phosphorus—P2O5, Method C—
Spectrophotometric Method
(incorporated by reference, see § 63.14),
or,
(7) Determine the P2O5 content (Rp) of
the product stored using, as appropriate,
the following methods specified in the
Official Methods of Analysis of AOAC
International, Sixteenth edition, 1995,
where applicable:
(i) AOAC Official Method 957.02
Phosphorus (Total) In Fertilizers,
Preparation of Sample Solution,
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(iii) If the provision in paragraph
(g)(1)(ii) of this section exceeds
production capabilities for fresh
granular triple superphosphate, the
fresh granular triple superphosphate is
equal to at least 5 days maximum
production.
(2) Compute the emission rate (E) of
total fluorides or hydrogen fluoride for
each run using Equation BB–3:
Sixteenth edition, 1995, (incorporated
by reference, see § 63.14).
(ii) AOAC Official Method 929.01
Sampling of Solid Fertilizers, Sixteenth
edition, 1995, (incorporated by
reference, see § 63.14).
(iii) AOAC Official Method 929.02
Preparation of Fertilizer Sample,
Sixteenth edition, (incorporated by
reference, see § 63.14).
(iv) AOAC Official Method 978.01
Phosphorus (Total) in Fertilizers,
Automated Method, Sixteenth edition,
1995 (incorporated by reference, see
§ 63.14).
(v) AOAC Official Method 969.02
Phosphorus (Total) in Fertilizers,
Alkalimetric Quinolinium
Molybdophosphate Method, Sixteenth
edition, 1995 (incorporated by
reference, see § 63.14).
(vi) AOAC Official Method 962.02
Phosphorus (Total) in Fertilizers,
Gravimetric Quinolinium
Molybdophosphate Method, Sixteenth
edition, 1995 (incorporated by
reference, see § 63.14).
(vii) AOAC Official Method 958.01
Phosphorus (Total) in Fertilizers,
Spectrophotometric
Molybdovanadophosphate Method,
Sixteenth edition, 1995 (incorporated by
reference, see § 63.14).
(h) If you use a CMS, you must
conduct a performance evaluation, as
specified in § 63.8(e), in accordance
with your site-specific monitoring plan
in § 63.628(c). For fabric filters, you
must conduct a performance evaluation
of the bag leak detection system
consistent with the guidance provided
in Office Of Air Quality Planning And
Standards (OAQPS), Fabric Filter Bag
Leak Detection Guidance, EPA–454/R–
98–015, September 1997 (incorporated
by reference, see § 63.14). You must
record the sensitivity of the bag leak
detection system to detecting changes in
particulate matter emissions, range,
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Ammonium Phosphates, No. 3 Total
Phosphorus-P2O5, Method C—
Spectrophotometric Method
(incorporated by reference, see § 63.14).
(g) For each granular triple
superphosphate storage building, you
must determine compliance with the
applicable total fluorides or hydrogen
fluoride standards specified in Tables 1,
1a, 2, and 2a to this subpart as specified
in paragraphs (g)(1) through (7) of this
section.
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averaging period, and alarm set points
during the performance test.
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§ 63.627 Notification, recordkeeping, and
reporting requirements.
(a) You must comply with the
notification requirements specified in
§ 63.9. You must also notify the
Administrator each time that the
operating limits change based on data
collected during the most recent
performance test. When a source is
retested and the performance test results
are submitted to the Administrator
pursuant to paragraph (b)(1) of this
section, § 63.7(g)(1), or § 63.10(d)(2), you
must indicate whether the operating
range will be based on the new
performance test or the previously
established range. Upon establishment
of a new operating range, you must
thereafter operate under the new range.
If the Administrator determines that you
did not conduct the compliance test in
accordance with the applicable
requirements or that the ranges
established during the performance test
do not represent normal operations, you
must conduct a new performance test
and establish new operating ranges.
(b) You must comply with the
reporting and recordkeeping
requirements in § 63.10 as specified in
paragraphs (b)(1) through (5) of this
section.
(1) You must comply with the general
recordkeeping requirements in
§ 63.10(b)(1); and
(2) As required by § 63.10(d), you
must report the results of the initial and
subsequent performance tests as part of
the notification of compliance status
required in § 63.9(h). You must verify in
the performance test reports that the
operating limits for each process have
not changed or provide documentation
of revised operating limits established
according to § 63.625, as applicable. In
the notification of compliance status,
you must also:
(i) Certify to the Administrator that
you have not shipped fresh granular
triple superphosphate from an affected
facility.
(ii) Certify to the Administrator
annually that you have complied with
the evaporative cooling tower
requirements specified in § 63.622(c).
(iii) Submit analyses and supporting
documentation demonstrating
conformance with the Office Of Air
Quality Planning And Standards
(OAQPS), Fabric Filter Bag Leak
Detection Guidance, EPA–454/R–98–
015, September 1997 (incorporated by
reference, see § 63.14) and specifications
for bag leak detection systems as part of
the notification of compliance status
report.
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(iv) If you elect to demonstrate
compliance by following the procedures
in § 63.625(d)(1)(ii)(B), certify to the
Administrator annually that the control
devices and processes have not been
modified since the date of the
performance test from which you
obtained the data used to establish the
allowable ranges.
(3) As required by § 63.10(e)(1), you
must submit an excess emissions report
for any exceedance of an emission or
operating parameter limit if the total
duration of the exceedances for the
reporting period is 1 percent of the total
operating time for the reporting period
or greater. The report must contain the
information specified in § 63.10 and
paragraph (b)(4) of this section. When
exceedances of an emission limit or
operating parameter have not occurred,
you must include such information in
the report. You must submit the report
semiannually and the report must be
delivered or postmarked by the 30th day
following the end of the calendar half.
If exceedances are reported, you must
submit the excess emissions report
quarterly until a request to reduce
reporting frequency is approved as
described in § 63.10(e)(3).
(4) In the event that an affected unit
fails to meet an applicable standard,
record and report the following
information for each failure:
(i) The date, time and duration of the
failure.
(ii) A list of the affected sources or
equipment for which a failure occurred.
(iii) An estimate of the volume of each
regulated pollutant emitted over any
emission limit.
(iv) A description of the method used
to estimate the emissions.
(v) A record of actions taken to
minimize emissions in accordance with
§ 63.628(b), and any corrective actions
taken to return the affected unit to its
normal or usual manner of operation.
(5) You must submit a summary
report containing the information
specified in § 63.10(e)(3)(vi). You must
submit the summary report
semiannually and the report must be
delivered or postmarked by the 30th day
following the end of the calendar half.
(c) Your records must be in a form
suitable and readily available for
expeditious review. You must keep each
record for 5 years following the date of
each recorded action. You must keep
each record on site, or accessible from
a central location by computer or other
means that instantly provide access at
the site, for at least 2 years after the date
of each recorded action. You may keep
the records off site for the remaining 3
years.
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(d) In computing averages to
determine compliance with this subpart,
you must exclude the monitoring data
specified in paragraphs (d)(1) through
(3) of this section.
(1) Periods of non-operation of the
process unit;
(2) Periods of no flow to a control
device; and
(3) Any monitoring data recorded
during continuous parameter
monitoring system (CPMS) breakdowns,
out-of-control periods, repairs,
maintenance periods, instrument
adjustments or checks to maintain
precision and accuracy, calibration
checks, and zero (low-level), mid-level
(if applicable), and high-level
adjustments.
(e) Within 60 days after the date of
completing each performance test (as
defined in § 63.2), you must submit the
results of the performance tests,
including any associated fuel analyses,
required by this subpart according to the
methods specified in paragraphs (e)(1)
or (2) of this section.
(1) For data collected using test
methods supported by the EPA’s
Electronic Reporting Tool (ERT) as
listed on the EPA’s ERT Web site
(https://www.epa.gov/ttn/chief/ert/
index.html), you must submit the results
of the performance test to the
Compliance and Emissions Data
Reporting Interface (CEDRI) that is
accessed through the EPA’s Central Data
Exchange (CDX) (https://cdx.epa.gov/
epa_home.asp), unless the
Administrator approves another
approach. Performance test data must be
submitted in a file format generated
through the use of the EPA’s ERT.
Owners or operators, who claim that
some of the information being submitted
for performance tests is confidential
business information (CBI), must submit
a complete file generated through the
use of the EPA’s ERT, including
information claimed to be CBI, on a
compact disk, flash drive, or other
commonly used electronic storage
media to the EPA. The electronic media
must be clearly marked as CBI and
mailed to U.S. EPA/OAQPS/CORE CBI
Office, Attention: WebFIRE
Administrator, MD C404–02, 4930 Old
Page Rd., Durham, NC 27703. The same
ERT file with the CBI omitted must be
submitted to the EPA via CDX as
described earlier in this paragraph.
(2) For any performance test
conducted using test methods that are
not supported by the EPA’s ERT as
listed on the EPA’s ERT Web site, the
owner or operator shall submit the
results of the performance test to the
Administrator at the appropriate
address listed in § 63.13.
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§ 63.628 General requirements and
applicability of part 63 general provisions.
(a) You must comply with the general
provisions in subpart A of this part as
specified in appendix A to this subpart.
(b) At all times, you must operate and
maintain any affected source, including
associated air pollution control
equipment and monitoring equipment,
in a manner consistent with safety and
good air pollution control practices for
minimizing emissions. The general duty
to minimize emissions does not require
you to make any further efforts to
reduce emissions if levels required by
this standard have been achieved.
Determination by the Administrator of
whether a source is operating in
compliance with operation and
maintenance requirements will be based
on information available to the
Administrator that may include, but is
not limited to, monitoring results,
review of operation and maintenance
procedures, review of operation and
maintenance records, and inspection of
the source.
(c) For each CMS used to demonstrate
compliance with any applicable
emission limit, you must develop, and
submit to the Administrator for
approval upon request, a site-specific
monitoring plan according to the
requirements specified in paragraphs
(c)(1) through (3) of this section. You
must submit the site-specific monitoring
plan, if requested by the Administrator,
at least 60 days before the initial
performance evaluation of the CMS. The
requirements of this paragraph also
apply if a petition is made to the
Administrator for alternative monitoring
parameters under § 63.8(f).
(1) You must include the information
specified in paragraphs (c)(1)(i) through
(vi) of this section in the site-specific
monitoring plan.
(i) Location of the CMS sampling
probe or other interface. You must
include a justification demonstrating
that the sampling probe or other
interface is at a measurement location
relative to each affected process unit
such that the measurement is
representative of control of the exhaust
emissions (e.g., on or downstream of the
last control device).
(ii) Performance and equipment
specifications for the sample interface,
the pollutant concentration or
parametric signal analyzer, and the data
collection and reduction systems.
(iii) Performance evaluation
procedures and acceptance criteria (e.g.,
calibrations).
(iv) Ongoing operation and
maintenance procedures in accordance
with the general requirements of
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§ 63.8(c)(1)(ii), (c)(3), (c)(4)(ii), and
Table 4 to this subpart.
(v) Ongoing data quality assurance
procedures in accordance with the
general requirements of § 63.8(d)(1) and
(2) and Table 5 to this subpart.
(vi) Ongoing recordkeeping and
reporting procedures in accordance with
the general requirements of §§ 63.10(c),
63.10 (e)(1), and 63.10(e)(2)(i).
(2) You must include a schedule for
conducting initial and subsequent
performance evaluations in the sitespecific monitoring plan.
(3) You must keep the site-specific
monitoring plan on site for the life of
the affected source or until the affected
source is no longer subject to the
provisions of this part, to be made
available for inspection, upon request,
by the Administrator. If you revise the
site-specific monitoring plan, you must
keep previous (i.e., superseded) versions
of the plan on site to be made available
for inspection, upon request, by the
Administrator, for a period of 5 years
after each revision to the plan. You must
include the program of corrective action
required under § 63.8(d)(2) in the plan.
(d) For each bag leak detection system
installed to comply with the
requirements specified in § 63.625(e),
you must include the information
specified in paragraphs (d)(1) and (2) of
this section in the site-specific
monitoring plan specified in paragraph
(c) of this section.
(1) Performance evaluation
procedures and acceptance criteria (e.g.,
calibrations), including how the alarm
set-point will be established.
(2) A corrective action plan describing
corrective actions to be taken and the
timing of those actions when the bag
leak detection alarm sounds. Corrective
actions may include, but are not limited
to, the actions specified in paragraphs
(d)(2)(i) through (vi) of this section.
(i) Inspecting the fabric filter for air
leaks, torn or broken bags or filter
media, or any other conditions that may
cause an increase in regulated material
emissions.
(ii) Sealing off defective bags or filter
media.
(iii) Replacing defective bags or filter
media or otherwise repairing the control
device.
(iv) Sealing off a defective fabric filter
compartment.
(v) Cleaning the bag leak detection
system probe or otherwise repairing the
bag leak detection system.
(vi) Shutting down the process
controlled by the fabric filter.
§ 63.629
Miscellaneous requirements.
The Administrator retains the
authority to approve site-specific test
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plans for uncontrolled granular triple
superphosphate storage buildings
developed pursuant to § 63.7(c)(2)(i).
§ 63.630
[Reserved]
§ 63.631 Exemption from new source
performance standards.
Any affected source subject to the
provisions of this subpart is exempted
from any otherwise applicable new
source performance standard contained
in 40 CFR part 60, subpart V, subpart W,
or subpart X. To be exempt, a source
must have a current operating permit
pursuant to title V of the Clean Air Act
and the source must be in compliance
with all requirements of this subpart.
For each affected source, this exemption
is effective upon the date that you
demonstrate to the Administrator that
the requirements of §§ 63.625 and
63.626 have been met.
§ 63.632
Implementation and enforcement.
(a) This subpart is implemented and
enforced by the U.S. EPA, or a delegated
authority such as the applicable state,
local, or Tribal agency. If the U.S. EPA
Administrator has delegated authority to
a state, local, or Tribal agency, then that
agency, in addition to the U.S. EPA, has
the authority to implement and enforce
this subpart. Contact the applicable U.S.
EPA Regional Office to find out if
implementation and enforcement of this
subpart is delegated to a state, local, or
Tribal agency.
(b) The authorities specified in
paragraphs (b)(1) through (5) of this
section are retained by the
Administrator of U.S. EPA and cannot
be delegated to State, local, or Tribal
agencies.
(1) Approval of alternatives to the
requirements in §§ 63.620, 63.622,
63.625, 63.629, and 63.631.
(2) Approval of requests under
§§ 63.7(e)(2)(ii) and 63.7(f) for
alternative requirements or major
changes to the test methods specified in
this subpart, as defined in § 63.90.
(3) Approval of requests under
§ 63.8(f) for alternative requirements or
major changes to the monitoring
requirements specified in this subpart,
as defined in § 63.90.
(4) Waiver or approval of requests
under § 63.10(f) for alternative
requirements or major changes to the
recordkeeping and reporting
requirements specified in this subpart,
as defined in § 63.90.
(5) Approval of an alternative to any
electronic reporting to the EPA required
by this subpart.
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TABLE 1 TO SUBPART BB OF PART 63—EXISTING SOURCE PHASE 1 EMISSION LIMITS a b
You must meet the emission limits for the specified
pollutant . . .
For the following existing sources . . .
Total fluorides
Process Line that Produces a Reaction Product Of Ammonia And Phosphoric Acid (e.g., Diammonium and/or Monoammonium Phosphate Process Line).
Granular Triple Superphosphate Process Line .................................................
GTSP storage building ......................................................................................
Hydrogen fluoride
0.060 lb/ton of equivalent P2O5 feed.
0.150 lb/ton of equivalent P2O5 feed.
5.0×10¥4 lb/hr/ton of equivalent P2O5
stored.
a The
phase 1 existing source compliance date is June 10, 2002.
periods of startup and shutdown, for emission limits stated in terms of pounds of pollutant per ton of feed, you are subject to the work
practice standards specified in § 63.622(d).
b During
TABLE 1a TO SUBPART BB OF PART 63—EXISTING SOURCE PHASE 2 EMISSION LIMITS a b
You must meet the emission limits for the specified pollutant . . .
For the following existing sources . . .
Total fluorides
Hydrogen fluoride
Process Line that Produces a Reaction Product Of Ammonia And
Phosphoric Acid (e.g., Diammonium and/or Monoammonium Phosphate Process Line).
Granular Triple Superphosphate Process Line .......................................
........................................................
0.060 lb/ton of equivalent P2O5
feed.
........................................................
GTSP storage building ............................................................................
........................................................
0.150 lb/ton of equivalent P2O5
feed.
5.0×10¥4 lb/hr/ton of equivalent
P2O5 stored.
a The phase 2 existing source compliance date is [date one year after the date of publication of the final rule in the Federal Register] or immediately upon startup, whichever is later.
b During periods of startup and shutdown, for emission limits stated in terms of pounds of pollutant per ton of feed, you are subject to the work
practice standards specified in § 63.622(d).
TABLE 2 TO SUBPART BB OF PART 63—NEW SOURCE PHASE 1 EMISSION LIMITS a b
You must meet the emission limits for the specified pollutant . . .
For the following existing sources . . .
Total fluorides
Process Line that Produces a Reaction Product Of Ammonia And
Phosphoric Acid (e.g., Diammonium and/or Monoammonium Phosphate Process Line).
Granular Triple Superphosphate Process Line .......................................
GTSP storage building ............................................................................
Hydrogen fluoride
0.0580 lb/ton of equivalent P2O5
feed.
0.1230 lb/ton of equivalent P2O5
feed.
5.0×10¥4 lb/hr/ton of equivalent
P2O5 stored.
a The
phase 1 new source compliance dates are based on date of construction or reconstruction as specified in § 63.622(a).
periods of startup and shutdown, for emission limits stated in terms of pounds of pollutant per ton of feed, you are subject to the work
practice standards specified in § 63.622(d).
b During
TABLE 2a TO SUBPART BB OF PART 63—NEW SOURCE PHASE 2 EMISSION LIMITS a b
You must meet the emission limits for the specified
pollutant . . .
For the following new sources . . .
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Total fluorides
Process Line That Produces a Reaction Product of Ammonia and Phosphoric Acid (e.g., Diammonium and/or Monoammonium Phosphate Process Line).
Granular Triple Superphosphate Process Line .................................................
GTSP storage building ......................................................................................
Hydrogen fluoride
........................................
0.0580 lb/ton of equivalent P2O5 feed
........................................
........................................
0.1230 lb/ton of equivalent P2O5 feed
5.0 × 10¥4 lb/hr/ton of equivalent
P2O5 stored
a The
phase 2 new source compliance dates are based on date of construction or reconstruction as specified in § 63.622(a).
periods of startup and shutdown, for emission limits stated in terms of pounds of pollutant per ton of feed, you are subject to the work
practice standards specified in § 63.622(d).
b During
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Federal Register / Vol. 79, No. 216 / Friday, November 7, 2014 / Proposed Rules
TABLE 3 TO SUBPART BB OF PART 63—MONITORING EQUIPMENT OPERATING PARAMETERS
You must . . .
If . . .
And you must monitor . . .
And . . .
All Absorbers (Wet Scrubbers): Choose one of the following two options
Install a continuous parameter
monitoring system (CPMS) for
liquid flow at the inlet of the absorber.
Install CPMS for liquid and gas
flow at the inlet of the absorber.
You choose to monitor only the
influent liquid flow, rather than
the liquid-to-gas ratio.
Influent liquid flow .........................
You choose to monitor the liquidto-gas ratio, rather than only the
influent liquid flow, and you
want the ability to lower liquid
flow with changes in gas flow.
Liquid-to-gas ratio as determined
by dividing the influent liquid
flow rate by the inlet gas flow
rate.The units of measure must
be consistent with those used
to calculate this ratio during the
performance test.
You must measure the gas
stream by:
Measuring the gas stream flow at
the absorber inlet;
or
Using the design blower capacity,
with appropriate adjustments for
pressure drop.
Absorbers (Wet Scrubbers): You must also choose one of the following three options
Install CPMS for pressure at the
gas stream inlet and outlet of
the absorber.
Install CPMS for temperature at
the absorber gas stream outlet
and pressure at the liquid inlet of
the adsorber.
Install CPMS for temperature at
the absorber gas stream outlet
and absorber gas stream inlet.
You choose to monitor pressure
drop through the absorber, and
your pressure drop through the
absorber is greater than 5
inches of water.
You choose to monitor outlet temperature and inlet pressure of
the liquid.
Pressure drop through the absorber.
You choose to monitor temperature differential across the absorber.
You may measure the pressure of
the inlet gas using amperage
on the blower if a correlation
between pressure and amperage is established.
Exit gas temperature of the absorber and inlet gas temperature of the absorber.
Exit gas temperature of the absorber and inlet liquid pressure
of the absorber.
TABLE 4 TO SUBPART BB OF PART 63—OPERATING PARAMETERS, OPERATING LIMITS AND DATA MONITORING,
RECORDKEEPING AND COMPLIANCE FREQUENCIES
For the operating parameter applicable
to you, as specified in Table 3 . . .
You must establish the following operating limit during your performance
test . . .
And you must monitor, record, and demonstrate continuous
compliance using these minimum frequencies
Data measurement
Data recording
Data averaging period for compliance
Absorbers (Wet Scrubbers)
Influent liquid flow .................................
Influent liquid flow rate and gas stream
flow rate.
Pressure drop .......................................
Exit gas temperature ............................
Inlet gas temperature ............................
Inlet liquid pressure ..............................
Minimum inlet liquid flow .....................
Minimum influent liquid-to-gas ratio ....
Continuous ...........
Continuous ...........
Every 15 minutes
Every 15 minutes
Daily.
Daily.
Pressure drop range ...........................
Maximum exit gas temperature ...........
Minimum temperature difference between inlet and exit gas.
Minimum Inlet liquid pressure .............
Continuous ...........
Continuous ...........
Continuous ...........
Every 15 minutes
Every 15 minutes
Every 15 minutes
Daily.
Daily.
Daily.
Continuous ...........
Every 15 minutes
Daily.
TABLE 5 TO SUBPART BB OF PART 63—CALIBRATION AND QUALITY CONTROL REQUIREMENTS FOR CONTINUOUS
PARAMETER MONITORING SYSTEMS (CPMS)
Your accuracy requirements are . . .
And your calibration requirements are . . .
Temperature ........
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If you monitor this
parameter . . .
± 1 percent over the normal range of temperature
measured or 2.8 degrees Celsius (5 degrees
Fahrenheit), whichever is greater, for non-cryogenic temperature ranges.
Performance evaluation annually and following any period of more
than 24 hours throughout which the temperature exceeded the
maximum rated temperature of the sensor, or the data recorder
was off scale. Visual inspections and checks of CPMS operation
every 3 months, unless the CPMS has a redundant temperature
sensor.
Selection of a representative measurement location.
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Federal Register / Vol. 79, No. 216 / Friday, November 7, 2014 / Proposed Rules
TABLE 5 TO SUBPART BB OF PART 63—CALIBRATION AND QUALITY CONTROL REQUIREMENTS FOR CONTINUOUS
PARAMETER MONITORING SYSTEMS (CPMS)—Continued
If you monitor this
parameter . . .
Your accuracy requirements are . . .
And your calibration requirements are . . .
Flow Rate ............
± 5 percent over the normal range of flow measured
or 1.9 liters per minute (0.5 gallons per minute),
whichever is greater, for liquid flow rate.
Performance evaluation annually and following any period of more
than 24 hours throughout which the flow rate exceeded the maximum rated flow rate of the sensor, or the data recorder was off
scale. Checks of all mechanical connections for leakage monthly.
Visual inspections and checks of CPMS operation every 3 months,
unless the CPMS has a redundant flow sensor.
Selection of a representative measurement location where swirling
flow or abnormal velocity distributions due to upstream and downstream disturbances at the point of measurement are minimized.
Pressure ..............
± 5 percent over the normal range of flow measured
or 28 liters per minute (10 cubic feet per minute),
whichever is greater, for gas flow rate.
± 5 percent over the normal range measured for
mass flow rate.
± 5 percent over the normal range measured or
0.12 kilopascals (0.5 inches of water column),
whichever is greater.
Checks for obstructions (e.g., pressure tap pluggage) at least once
each process operating day.
Performance evaluation annually and following any period of more
than 24 hours throughout which the pressure exceeded the maximum rated pressure of the sensor, or the data recorder was off
scale.
Checks of all mechanical connections for leakage monthly.
Visual inspection of all components for integrity, oxidation and galvanic corrosion every 3 months, unless the CPMS has a redundant
pressure sensor.
Selection of a representative measurement location that minimizes or
eliminates pulsating pressure, vibration, and internal and external
corrosion.
APPENDIX A TO SUBPART BB OF PART 63—APPLICABILITY OF GENERAL PROVISIONS (40 CFR PART 63, SUBPART A) TO
SUBPART BB
Requirement
Applies to
subpart BB
§ 63.1(a)(1) through (4) .................
§ 63.1(a)(5) ....................................
§ 63.1(a)(6) ....................................
§ 63.1(a)(7) through (9) .................
§ 63.1(a)(10) through (12) .............
§ 63.1(b) .........................................
§ 63.1(c)(1) .....................................
§ 63.1(c)(2) .....................................
General Applicability ..................................................................
....................................................................................................
Contact information ....................................................................
....................................................................................................
Time periods ..............................................................................
Initial Applicability Determination ...............................................
Applicability After Standard Established ....................................
Permits .......................................................................................
Yes .................
No ...................
Yes .................
No ...................
Yes .................
Yes .................
Yes .................
Yes .................
§ 63.1(c)(3) through (4) ..................
§ 63.1(c)(5) .....................................
§ 63.1(d) .........................................
§ 63.1(e) .........................................
§ 63.2 .............................................
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....................................................................................................
Area to Major source change ....................................................
....................................................................................................
Applicability of Permit Program .................................................
Definitions ..................................................................................
No ...................
Yes .................
No ...................
Yes .................
Yes .................
§ 63.3 .............................................
§ 63.4(a)(1) and (2) ........................
§ 63.4(a)(3) through (5) .................
§ 63.4(b) and (c) ............................
§ 63.5(a) .........................................
§ 63.5(b)(1) ....................................
§ 63.5(b)(2) ....................................
§ 63.5(b)(3), (4), and (6) ................
§ 63.5(b)(5) ....................................
§ 63.5(c) .........................................
§ 63.5(d) .........................................
§ 63.5(e) .........................................
§ 63.5(f) ..........................................
Units and Abbreviations .............................................................
Prohibited Activities ....................................................................
....................................................................................................
CircumventionFragmentation .....................................................
ConstructionReconstruction Applicability ...................................
Existing, New, Reconstructed Sources Requirements ..............
....................................................................................................
ConstructionReconstruction approval and notification ..............
....................................................................................................
....................................................................................................
Application for Approval of ConstructionReconstruction ...........
Approval of ConstructionReconstruction ...................................
Approval of ConstructionReconstruction Based on State Review.
Compliance with Standards and Maintenance Applicability ......
New and Reconstructed Sources Dates ...................................
....................................................................................................
Area to major source change ....................................................
Existing Sources Dates ..............................................................
....................................................................................................
Yes .................
Yes .................
No ...................
Yes .................
Yes .................
Yes .................
No ...................
Yes .................
No ...................
No ...................
Yes .................
Yes .................
Yes .................
None.
[Reserved].
None.
[Reserved].
None.
None.
None.
Some plants may be
area sources.
[Reserved].
None.
[Reserved].
None.
Additional definitions in
§ 63.621.
None.
None.
[Reserved].
None.
None.
None.
[Reserved].
None.
[Reserved]
[Reserved].
None.
None.
None.
Yes .................
Yes .................
No ...................
Yes .................
Yes .................
No ...................
None.
See also § 63.622.
[Reserved].
None.
§ 63.622 specifies dates.
[Reserved].
§ 63.6(a) .........................................
§ 63.6(b)(1) through (5) .................
§ 63.6(b)(6) ....................................
§ 63.6(b)(7) ....................................
§ 63.6(c)(1)and (2) .........................
§ 63.6(c)(3) and (4) ........................
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66589
APPENDIX A TO SUBPART BB OF PART 63—APPLICABILITY OF GENERAL PROVISIONS (40 CFR PART 63, SUBPART A) TO
SUBPART BB—Continued
Requirement
Applies to
subpart BB
Comment
§ 63.6(c)(5) .....................................
§ 63.6(d) .........................................
§ 63.6(e)(1)(i) and (ii) .....................
Area to major source change ....................................................
....................................................................................................
Operation & Maintenance Requirements ..................................
Yes .................
No ...................
No ...................
§ 63.6(e)(iii) ....................................
§ 63.6(e)(2) ....................................
§ 63.6(e)(3) ....................................
§ 63.6(f) ..........................................
....................................................................................................
....................................................................................................
Startup, Shutdown, and Malfunction Plan .................................
Compliance with Emission Standards .......................................
Yes .................
No ...................
No ...................
No ...................
§ 63.6(g) .........................................
§ 63.6(h) .........................................
Alternative Standard ..................................................................
Compliance with OpacityVE Standards .....................................
Yes .................
No ...................
§ 63.6(i)(1) through (14) .................
§ 63.6(i)(15) ....................................
§ 63.6(i)(16) ....................................
§ 63.6(j) ..........................................
§ 63.7(a) .........................................
§ 63.7(b) .........................................
§ 63.7(c) .........................................
§ 63.7(d) .........................................
§ 63.7(e)(1) ....................................
Extension of Compliance ...........................................................
....................................................................................................
....................................................................................................
Exemption from Compliance ......................................................
Performance Test Requirements Applicability ...........................
Notification .................................................................................
Quality AssuranceTest Plan ......................................................
Testing Facilities ........................................................................
Conduct of Tests; startup, shutdown and malfunction provisions.
Conduct of Tests ........................................................................
Yes .................
No ...................
Yes .................
Yes .................
Yes .................
Yes .................
Yes .................
Yes .................
No ...................
§ 63.7(e)(2) through (4) .................
§ 63.7(f) ..........................................
§ 63.7(g) .........................................
§ 63.7(h) .........................................
§ 63.8(a) .........................................
§ 63.8(b) .........................................
§ 63.8(c)(1)(i) .................................
Alternative Test Method .............................................................
Data Analysis .............................................................................
Waiver of Tests ..........................................................................
Monitoring Requirements Applicability .......................................
Conduct of Monitoring ................................................................
General duty to minimize emissions and CMS operation .........
Yes .................
Yes .................
Yes .................
Yes .................
Yes .................
No ...................
§ 63.8(c)(1)(ii) .................................
§ 63.8(c)(1)(iii) ................................
§ 63.8(c)(2) through (4) ..................
§ 63.8(c)(5) .....................................
....................................................................................................
Requirement to develop SSM Plan for CMS .............................
CMS OperationMaintenance ......................................................
COMS Operation .......................................................................
Yes .................
No ...................
Yes .................
No ...................
§ 63.8(c)(6) through (8) ..................
§ 63.8(d)(1) and (2) ........................
§ 63.8(d)(3) ....................................
CMS requirements .....................................................................
Quality Control ...........................................................................
Written procedure for CMS ........................................................
Yes .................
Yes .................
No ...................
§ 63.8(e) .........................................
§ 63.8(f)(1) through (5) ..................
§ 63.8(f)(6) .....................................
CMS Performance Evaluation ...................................................
Alternative Monitoring Method ...................................................
Alternative to RATA Test ...........................................................
Yes .................
Yes .................
No ...................
§ 63.8(g)(1) ....................................
§ 63.8(g)(2) ....................................
Data Reduction ..........................................................................
....................................................................................................
Yes .................
No ...................
§ 63.8(g)(3) through (5) .................
§ 63.9(a) .........................................
§ 63.9(b) .........................................
§ 63.9(c) .........................................
§ 63.9(d) .........................................
§ 63.9(e) .........................................
§ 63.9(f) ..........................................
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....................................................................................................
Notification Requirements Applicability ......................................
Initial Notifications ......................................................................
Request for Compliance Extension ...........................................
New Source Notification for Special Compliance Requirements
Notification of Performance Test ...............................................
Notification of VEOpacity Test ...................................................
Yes .................
Yes .................
Yes .................
Yes .................
Yes .................
Yes .................
No ...................
§ 63.9(g) .........................................
§ 63.9(h)(1) through (3) .................
§ 63.9(h)(4) ....................................
§ 63.9(h)(5) and (6) ........................
§ 63.9(i) ..........................................
§ 63.9(j) ..........................................
§ 63.10(a) .......................................
§ 63.10(b)(1) ..................................
§ 63.10(b)(2)(i) ...............................
§ 63.10(b)(2)(ii) ..............................
Additional CMS Notifications .....................................................
Notification of Compliance Status ..............................................
....................................................................................................
....................................................................................................
Adjustment of Deadlines ............................................................
Change in Previous Information ................................................
RecordkeepingReporting-Applicability .......................................
General Recordkeeping Requirements .....................................
Startup or shutdown duration ....................................................
Malfunction .................................................................................
Yes .................
Yes .................
No ...................
Yes .................
Yes .................
Yes .................
Yes .................
Yes .................
No ...................
No ...................
None.
[Reserved].
See § 63.628(b) for general duty requirement
None.
[Reserved]
None.
See general duty at
§ 63.628(b)
None.
Subpart BB does not include VEopacity
standards.
None.
[Reserved].
None.
None.
None.
None.
None.
None.
§ 63.626 specifies additional requirements.
§ 63.626 specifies additional requirements.
None.
None.
None.
Non.
None.
See § 63.628(b) for general duty requirement
None.
None.
None.
Subpart BB does not require COMS
None.
None.
See § 63.628(d) for requirement
None.
None.
Subpart BB does not require CEMS.
None.
Subpart BB does not require COMS or
CEMS.
None.
None.
None.
None.
None.
None.
Subpart BB does not include VEopacity
standards.
None.
None.
[Reserved].
None.
None.
None.
None.
None.
None.
See § 63.627 for recordkeeping and reporting
requirement.
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APPENDIX A TO SUBPART BB OF PART 63—APPLICABILITY OF GENERAL PROVISIONS (40 CFR PART 63, SUBPART A) TO
SUBPART BB—Continued
40 CFR citation
Requirement
Applies to
subpart BB
Comment
§ 63.10(b)(2)(iii) ..............................
§ 63.10(b)(2)(iv) and (v) .................
§ 63.10(b)(2)(vi) through (xiv) ........
§ 63.10(b)(3) ..................................
§ 63.10(c)(1) ...................................
§ 63.10(c)(2) through (4) ................
§ 63.10(c)(5) ...................................
§ 63.10(c)(6) ...................................
§ 63.10(c)(7) and (8) ......................
§ 63.10(c)(9) ...................................
§ 63.10(c)(10) through (13) ............
§ 63.10(c)(14) .................................
§ 63.10(c)(15) .................................
§ 63.10(d)(1) ..................................
§ 63.10(d)(2) ..................................
§ 63.10(d)(3) ..................................
Maintenance records .................................................................
Startup, shutdown, malfunction actions .....................................
General Recordkeeping Requirements .....................................
General Recordkeeping Requirements .....................................
Additional CMS Recordkeeping .................................................
....................................................................................................
....................................................................................................
....................................................................................................
....................................................................................................
....................................................................................................
....................................................................................................
....................................................................................................
Startup Shutdown Malfunction Plan Provisions .........................
General Reporting Requirements ..............................................
Performance Test Results .........................................................
Opacity or VE Observations ......................................................
Yes .................
No ...................
Yes .................
Yes .................
Yes .................
No ...................
Yes .................
Yes .................
Yes .................
No ...................
Yes .................
Yes .................
No ...................
Yes .................
Yes .................
No ...................
§ 63.10(d)(4) ..................................
§ 63.10(d)(5) ..................................
Progress Reports .......................................................................
Startup, Shutdown, and Malfunction Reports ............................
Yes .................
No ...................
§ 63.10(e)(1) and (2) ......................
§ 63.10(e)(3) ..................................
§ 63.10(e)(4) ..................................
Additional CMS Reports ............................................................
Excess EmissionsCMS Performance Reports ..........................
COMS Data Reports ..................................................................
Yes .................
Yes .................
No ...................
§ 63.10(f) ........................................
§ 63.11 ...........................................
§ 63.12 ...........................................
§ 63.13 ...........................................
§ 63.14 ...........................................
§ 63.15 ...........................................
§ 63.16 ...........................................
RecordkeepingReporting Waiver ...............................................
Control Device and Work Practice Requirements .....................
State Authority and Delegations ................................................
Addresses ..................................................................................
Incorporation by Reference .......................................................
Information AvailabilityConfidentiality ........................................
Performance Track Provisions ...................................................
Yes .................
Yes .................
Yes .................
Yes .................
Yes .................
Yes .................
No ...................
None.
None.
None.
None.
None.
[Reserved].
None.
None.
None.
[Reserved].
None.
None.
None.
None.
None.
Subpart BB does not include VEopacity
standards.
None.
See § 63.627 for reporting of excess emissions.
None.
None.
Subpart BB does not require COMS.
None.
None.
None.
None.
None.
None.
Terminated.
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Agencies
[Federal Register Volume 79, Number 216 (Friday, November 7, 2014)]
[Proposed Rules]
[Pages 66511-66590]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2014-25872]
[[Page 66511]]
Vol. 79
Friday,
No. 216
November 7, 2014
Part III
Environmental Protection Agency
-----------------------------------------------------------------------
40 CFR Parts 60 and 63
Phosphoric Acid Manufacturing and Phosphate Fertilizer Production RTR
and Standards of Performance for Phosphate Processing; Proposed Rule
Federal Register / Vol. 79 , No. 216 / Friday, November 7, 2014 /
Proposed Rules
[[Page 66512]]
-----------------------------------------------------------------------
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Parts 60 and 63
[EPA-HQ-OAR-2012-0522; FRL-9912-61-OAR]
RIN 2060-AQ20
Phosphoric Acid Manufacturing and Phosphate Fertilizer Production
RTR and Standards of Performance for Phosphate Processing
AGENCY: Environmental Protection Agency.
ACTION: Proposed rule.
-----------------------------------------------------------------------
SUMMARY: The Environmental Protection Agency (EPA) is proposing
amendments to the National Emission Standards for Hazardous Air
Pollutants for the Phosphoric Acid Manufacturing and Phosphate
Fertilizer Production source categories and to new source performance
standards (NSPS) for several phosphate processing categories. The
proposed amendments address the results of the residual risk and
technology reviews (RTR) conducted as required under the Clean Air Act
(CAA), as well as other actions deemed appropriate during the review of
these standards. The proposed amendments include numeric emission
limits for mercury and work practice standards for hydrogen fluoride
(HF) from calciners; work practice standards for hazardous air
pollutant (HAP) emissions from gypsum dewatering stacks and cooling
ponds; emission standards requiring HF testing from various affected
sources; clarifications to the applicability and monitoring
requirements for both source categories to accommodate process
equipment and technology changes; changes to remove the exemptions for
startup, shutdown and malfunction; work practice standards for periods
of startup and shutdown; and revised provisions to address
recordkeeping and reporting requirements applicable to periods of
startup, shutdown and malfunction. The proposed amendments will reduce
mercury emissions, thereby reducing potential mercury exposure to
children, including the unborn. Further, the EPA has conducted an 8-
year review of the current NSPS for these source categories, and is
proposing that no revisions to the numeric emission limits for these
standards are appropriate.
DATES: Comments. Comments must be received on or before December 22,
2014. A copy of comments on the information collection provisions
should be submitted to the Office of Management and Budget (OMB) on or
before December 8, 2014.
Public Hearing. If anyone contacts the EPA requesting to speak at a
public hearing by November 12, 2014, we will hold a public hearing on
November 24, 2014 on the EPA campus at 109 T.W. Alexander Drive,
Research Triangle Park, North Carolina.
ADDRESSES: Comments. Submit your comments, identified by Docket ID
Number EPA-HQ-OAR-2012-0522, by one of the following methods:
Federal eRulemaking Portal: https://www.regulations.gov:
Follow the online instructions for submitting comments.
Email: A-and-R-Docket@epa.gov. Include Attention Docket ID
No. EPA-HQ-OAR-2012-0522 in the subject line of the message.
Fax: (202) 566-9744, Attention Docket ID No. EPA-HQ-OAR-
2012-0522.
Mail: Environmental Protection Agency, EPA Docket Center
(EPA/DC), Mail Code 28221T, Attention Docket ID No. EPA-HQ-OAR-2012-
0522, 1200 Pennsylvania Ave. NW., Washington, DC 20460. In addition,
please mail a copy of your comments on the information collection
provisions to the Office of Information and Regulatory Affairs, Office
of Management and Budget (OMB), Attn: Desk Officer for EPA, 725 17th
Street NW., Washington, DC 20503.
Hand/Courier Delivery: EPA Docket Center, Room 3334, EPA
WJC Building, 1301 Constitution Ave. NW., Washington, DC 20004,
Attention Docket ID Number EPA-HQ-OAR-2012-0522. Such deliveries are
only accepted during the Docket's normal hours of operation, and
special arrangements should be made for deliveries of boxed
information.
Instructions. Direct your comments to Docket ID Number EPA-HQ-OAR-
2012-0522. The EPA's policy is that all comments received will be
included in the public docket without change and may be made available
online at https://www.regulations.gov, including any personal
information provided, unless the comment includes information claimed
to be confidential business information (CBI) or other information
whose disclosure is restricted by statute. Do not submit information
that you consider to be CBI or otherwise protected through https://www.regulations.gov or email. The https://www.regulations.gov Web site
is an ``anonymous access'' system, which means the EPA will not know
your identity or contact information unless you provide it in the body
of your comment. If you send an email comment directly to the EPA
without going through https://www.regulations.gov, your email address
will be automatically captured and included as part of the comment that
is placed in the public docket and made available on the Internet. If
you submit an electronic comment, the EPA recommends that you include
your name and other contact information in the body of your comment and
with any disk or CD-ROM you submit. If the EPA cannot read your comment
due to technical difficulties and cannot contact you for clarification,
the EPA may not be able to consider your comment. Electronic files
should not include special characters or any form of encryption and be
free of any defects or viruses. For additional information about the
EPA's public docket, visit the EPA Docket Center homepage at: https://www.epa.gov/dockets.
Docket. The EPA has established a docket for this rulemaking under
Docket ID Number EPA-HQ-OAR-2012-0522. All documents in the docket are
listed in the https://www.regulations.gov index. Although listed in the
index, some information is not publicly available, e.g., CBI or other
information whose disclosure is restricted by statute. Certain other
material, such as copyrighted material, is not placed on the Internet
and will be publicly available only in hard copy. Publicly available
docket materials are available either electronically in https://www.regulations.gov or in hard copy at the EPA Docket Center, Room
3334, EPA WJC West Building, 1301 Constitution Avenue NW., Washington,
DC. The Public Reading Room is open from 8:30 a.m. to 4:30 p.m., Monday
through Friday, excluding legal holidays. The telephone number for the
Public Reading Room is (202) 566-1744, and the telephone number for the
EPA Docket Center is (202) 566-1742.
Public Hearing. If anyone contacts the EPA requesting a public
hearing by November 12, 2014, the public hearing will be held on
November 24, 2014 at the EPA's campus at 109 T.W. Alexander Drive,
Research Triangle Park, North Carolina. The hearing will begin at 10:00
a.m. (Eastern Standard Time) and conclude at 5:00 p.m. (Eastern
Standard Time). There will be a lunch break from 12:00 p.m. to 1:00
p.m. Please contact Ms. Pamela Garrett at 919-541-7966 or
garrett.pamela@epa.gov to register to speak at the hearing, or to
inquire about whether a hearing will be held. The last day to pre-
register in advance to speak at the hearings will be November 19, 2014.
Additionally, requests to speak will be taken the day of the hearing at
the hearing registration desk, although preferences on speaking times
may not
[[Page 66513]]
be able to be fulfilled. If you require the service of a translator or
special accommodations such as audio description, please let us know at
the time of registration. If you require an accommodation, we ask that
you pre-register for the hearing, as we may not be able to arrange such
accommodations without advance notice.
The hearing will provide interested parties the opportunity to
present data, views or arguments concerning the proposed action. The
EPA will make every effort to accommodate all speakers who arrive and
register. Because this hearing is being held at U.S. government
facilities, individuals planning to attend the hearing should be
prepared to show valid picture identification to the security staff in
order to gain access to the meeting room. Please note that the REAL ID
Act, passed by Congress in 2005, established new requirements for
entering federal facilities. If your driver's license is issued by
Alaska, American Samoa, Arizona, Kentucky, Louisiana, Maine,
Massachusetts, Minnesota, Montana, New York, Oklahoma or the state of
Washington, you must present an additional form of identification to
enter the federal building. Acceptable alternative forms of
identification include: Federal employee badges, passports, enhanced
driver's licenses and military identification cards. In addition, you
will need to obtain a property pass for any personal belongings you
bring with you. Upon leaving the building, you will be required to
return this property pass to the security desk. No large signs will be
allowed in the building, cameras may only be used outside of the
building and demonstrations will not be allowed on federal property for
security reasons.
The EPA may ask clarifying questions during the oral presentations,
but will not respond to the presentations at that time. Written
statements and supporting information submitted during the comment
period will be considered with the same weight as oral comments and
supporting information presented at the public hearing. Commenters
should notify Ms. Garrett if they will need specific equipment, or if
there are other special needs related to providing comments at the
hearings. Verbatim transcripts of the hearing and written statements
will be included in the docket for the rulemaking. The EPA will make
every effort to follow the schedule as closely as possible on the day
of the hearing; however, please plan for the hearing to run either
ahead of schedule or behind schedule.
Again, a hearing will only be held if requested by November 12,
2014. Please contact Ms. Pamela Garrett at 919-541-7966 or at
garrett.pamela@epa.gov or visit https://www.epa.gov/ttn/atw/phosph/phosphpg.html to determine if a hearing will be held. If the EPA holds
a public hearing, the EPA will keep the record of the hearing open for
30 days after completion of the hearing to provide an opportunity for
submission of rebuttal and supplementary information.
FOR FURTHER INFORMATION CONTACT: For questions about this proposed
action, contact Ms. Tina Ndoh, Sector Policies and Programs Division
(D243-02), Office of Air Quality Planning and Standards, U.S.
Environmental Protection Agency, Research Triangle Park, North Carolina
27711; telephone number: (919) 541-2750; fax number: (919) 541-5450;
and email address: Ndoh.Tina@epa.gov. For specific information
regarding the risk modeling methodology, contact James Hirtz, Health
and Environmental Impacts Division (C539-02), Office of Air Quality
Planning and Standards, U.S. Environmental Protection Agency, Research
Triangle Park, North Carolina 27711; telephone number: (919) 541-0881;
fax number: (919) 541-0359; and email address: Hirtz.James@epa.gov. For
information about the applicability of the national emissions standards
for hazardous air pollutants (NESHAP) or the NSPS to a particular
entity, contact Scott Throwe, Office of Enforcement and Compliance
Assurance, U.S. Environmental Protection Agency, William Jefferson
Clinton Building, Mail Code 2227A, 1200 Pennsylvania Avenue NW.,
Washington, DC 20460; telephone number: (202)562-7013; and email
address: Throwe.Scott@epa.gov.
SUPPLEMENTARY INFORMATION:
Preamble Acronyms and Abbreviations
We use multiple acronyms and terms in this preamble. While this
list may not be exhaustive, to ease the reading of this preamble and
for reference purposes, the EPA defines the following terms and
acronyms here:
ACI Activated Carbon Injection
AEGL Acute exposure guideline levels
AERMOD Air dispersion model used by the HEM-3 model
AFPC Association of Fertilizer and Phosphate Chemists
AOAC Association of Official Analytical Chemists
APF Ammonium phosphate fertilizer
BACT Best available control technology
BDL Below the method detection limit
BSER Best System of Emissions Reduction
CAA Clean Air Act
CalEPA California EPA
CA-REL California Reference Exposure Level
CBI Confidential Business Information
CDX Central Data Exchange
CEDRI Compliance and Emissions Data Reporting Interface
CEMS Continuous emissions monitoring system
CFR Code of Federal Regulations
CMS Continuous monitoring system
CPMS Continuous parameter monitoring system
DAP Diammonium phosphate
EPA Environmental Protection Agency
ERPG Emergency Response Planning Guidelines
ERT Electronic Reporting Tool
F Fluoride
FaTE Fate, Transport, and Ecological Exposure
FR Federal Register
FTIR Fourier transform infrared spectroscopy
gr/dscf Grams per dry standard cubic feet
GTSP Granular triple superphosphate
H Hydrogen
HAP Hazardous air pollutants
HCl Hydrogen chloride
HEM-3 Human Exposure Model, Version 1.1.0
HF Hydrogen fluoride
Hg Mercury
HI Hazard index
HQ Hazard quotient
ICR Information Collection Request
IRIS Integrated Risk Information System
km Kilometer
LAER Lowest achievable emissions rate
LOAEL Lowest-observed-adverse-effect level
MACT Maximum achievable control technology
MAP Monoammonium phosphate
mg/dscm Milligrams per dry standard cubic meter
mg/kg-day Milligrams per kilogram-day
mg/m\3\ Milligrams per cubic meter
MIBK Methyl isobutyl ketone
MIR Maximum individual risk
MRL Minimum risk level
NAAQS National Ambient Air Quality Standards
NAICS North American Industry Classification System
NATA National Air Toxics Assessment
NEI National Emissions Inventory
NESHAP National Emissions Standards for Hazardous Air Pollutants
NOAA National Oceanic and Atmospheric Administration
NOAEL No-observed-adverse-effect level
NRC National Research Council
NTTAA National Technology Transfer and Advancement Act
OAQPS Office of Air Quality Planning and Standards
OECA Office of Enforcement and Compliance Assurance
OMB Office of Management and Budget
P2O5 Phosphorus pentoxide
PB-HAP Hazardous air pollutants known to be persistent and bio-
accumulative in the environment
PEL Probable effect levels
PM Particulate matter
POM Polycyclic organic matter
PPA Purified phosphoric acid
ppm Parts per million
[[Page 66514]]
QA/QC Quality assurance/quality control
RACT Reasonably available control technology
RATA Relative accuracy test audit
RBLC RACT/BACT/LAER Clearinghouse
REL Reference exposure level
RFA Regulatory Flexibility Act
RfC Reference concentration
RfD Reference dose
RTR Residual risk and technology review
SAB Science Advisory Board
SBA Small Business Administration
SiF4 Silicon tetrafluoride
SPA Superphosphoric acid
SSM Startup, shutdown and malfunction
TOSHI Target organ-specific hazard index
tpy Tons per year
TRIM Total Risk Integrated Modeling System
TRIM.FaTE Total Risk Integrated Methodology.Fate, Transport, and
Ecological Exposure model
TTN Technology Transfer Network
UF Uncertainty factor
[mu]g/m\3\ Micrograms per cubic meter
UMRA Unfunded Mandates Reform Act
UPL Upper prediction limit
URE Unit risk estimate
VCS Voluntary consensus standards
WESP Wet electrostatic precipitator
WPPA Wet-process phosphoric acid
WWW World Wide Web
Organization of this Document. The information in this preamble is
organized as follows:
I. General Information
A. Does this action apply to me?
B. Where can I get a copy of this document and other related
information?
C. What should I consider as I prepare my comments for the EPA?
II. Background
A. What are the statutory authorities for this action?
B. What are the source categories and how do the current NESHAP
and NSPS regulate emissions?
C. What data collection activities were conducted to support
this action?
D. What other relevant background information and data are
available?
III. Analytical Procedures
A. How did we estimate post-MACT risks posed by the source
categories?
B. How did we consider the risk results in making decisions for
this proposal?
C. How did we perform the technology reviews for the NESHAP and
NSPS?
IV. Analytical Results and Proposed Decisions for the Phosphoric
Acid Manufacturing Source Category
A. What actions are we taking pursuant to CAA sections 112(d)(2)
and 112(d)(3) for the Phosphoric Acid Manufacturing source category?
B. What are the results of the risk assessment and analyses for
the Phosphoric Acid Manufacturing source category?
C. What are our proposed decisions regarding risk acceptability,
ample margin of safety and adverse environmental effects for the
Phosphoric Acid Manufacturing source category?
D. What are the results and proposed decisions based on our
technology review for the Phosphoric Acid Manufacturing source
category?
E. What other actions are we proposing for the Phosphoric Acid
Manufacturing source category?
F. What are the notification, recordkeeping and reporting
requirements for the Phosphoric Acid Manufacturing source category?
G. What compliance dates are we proposing for the Phosphoric
Acid Manufacturing source category?
V. Analytical Results and Proposed Decisions for the Phosphate
Fertilizer Production Source Category
A. What are the results of the risk assessment and analyses for
the Phosphate Fertilizer Production source category?
B. What are our proposed decisions regarding risk acceptability,
ample margin of safety and adverse environmental effects for the
Phosphate Fertilizer Production source category?
C. What are the results and proposed decisions based on our
technology review for the Phosphate Fertilizer Production source
category?
D. What other actions are we proposing for the Phosphate
Fertilizer Production source category?
E. What are the notification, recordkeeping and reporting
requirements for the Phosphate Fertilizer Production source
category?
F. What compliance dates are we proposing for the Phosphate
Fertilizer Production source category?
VI. Summary of Cost, Environmental and Economic Impacts
A. What are the affected sources?
B. What are the air quality impacts?
C. What are the cost impacts?
D. What are the economic impacts?
E. What are the benefits?
VII. Request for Comments
VIII. Submitting Data Corrections
IX. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review and
Executive Order 13563: Improving Regulation and Regulatory Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination with
Indian Tribal Governments
G. Executive Order 13045: Protection of Children from
Environmental Health Risks and Safety Risks
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
I. National Technology Transfer and Advancement Act
J. Executive Order 12898: Federal Actions to Address
Environmental Justice in Minority Populations and Low-Income
Populations
I. General Information
A. Does this action apply to me?
Table 1 of this preamble lists the industrial source categories
that are the subject of this proposal. Table 1 is not intended to be
exhaustive but rather to provide a guide for readers regarding the
entities that this proposed action is likely to affect. The proposed
standards, once promulgated, will be directly applicable to the
affected sources. As defined in the ``Initial List of Categories of
Sources Under Section 112(c)(1) of the Clean Air Act Amendments of
1990'' (see 57 FR 31576, July 16, 1992), the ``Phosphoric Acid
Manufacturing'' source category is any facility engaged in the
production of phosphoric acid. The category includes, but is not
limited to, production of wet-process phosphoric acid (WPPA) and
superphosphoric acid (SPA). The ``Phosphate Fertilizer Production''
source category includes any facility engaged in the production of
phosphate-based fertilizers including, but not limited to, plants with
bulk-blend processes, fluid-mix processes or ammonia granulation
processes. Examples of phosphate fertilizers are: Monoammonium
phosphates (MAP) and diammonium phosphates (DAP) (or ammonium phosphate
fertilizer (APF)), and triple superphosphates (TSP).\1\
---------------------------------------------------------------------------
\1\ U.S. EPA. Documentation for Developing the Initial Source
Category List--Final Report, USEPA/OAQPS, EPA-450/3-91-030, July,
1992.
Table 1--Industrial Source Categories Affected by This Proposed Action
------------------------------------------------------------------------
Examples of regulated
Source category NAICS Code \a\ entities
------------------------------------------------------------------------
Industrial.................... 325312 Phosphoric Acid; and
Phosphate
Fertilizers.
------------------------------------------------------------------------
\a\ North American Industry Classification System.
[[Page 66515]]
B. Where can I get a copy of this document and other related
information?
In addition to being available in the docket, an electronic copy of
this action is available on the Internet through the EPA's Technology
Transfer Network (TTN) Web site, a forum for information and technology
exchange in various areas of air pollution control. Following signature
by the EPA Administrator, the EPA will post a copy of this proposed
action at: https://www.epa.gov/ttn/atw/phosph/phosphpg.html. Following
publication in the Federal Register, the EPA will post the Federal
Register version of the proposal and key technical documents at the
same Web site. Information on the overall residual risk and technology
review program is available at the following Web site: https://www.epa.gov/ttn/atw/rrisk/rtrpg.html.
C. What should I consider as I prepare my comments for the EPA?
Submitting CBI. Do not submit information containing CBI to the EPA
through https://www.regulations.gov or email. Clearly mark the part or
all of the information that you claim to be CBI. For CBI information on
a disk or CD-ROM that you mail to the EPA, mark the outside of the disk
or CD-ROM as CBI and then identify electronically within the disk or
CD-ROM the specific information that is claimed as CBI. In addition to
one complete version of the comments that includes information claimed
as CBI, you must submit a copy of the comments that does not contain
the information claimed as CBI for inclusion in the public docket. If
you submit a CD-ROM or disk that does not contain CBI, mark the outside
of the disk or CD-ROM clearly that it does not contain CBI. Information
not marked as CBI will be included in the public docket and the EPA's
electronic public docket without prior notice. Information marked as
CBI will not be disclosed except in accordance with procedures set
forth in 40 Code of Federal Regulations (CFR) part 2. Send or deliver
information identified as CBI only to the following address: Roberto
Morales, OAQPS Document Control Officer (C404-02), OAQPS, U.S.
Environmental Protection Agency, Research Triangle Park, North Carolina
27711, Attention Docket ID Number EPA-HQ-OAR-2012-0522.
II. Background
A. What are the statutory authorities for this action?
1. NESHAP Authority
Section 112 of the CAA establishes a two-stage regulatory process
to address emissions of hazardous air pollutants (HAPs) from stationary
sources. In the first stage, after the EPA has identified categories of
sources emitting one or more of the HAP listed in CAA section 112(b),
CAA section 112(d) requires us to promulgate technology-based NESHAP
for those sources. ``Major sources'' are those that emit or have the
potential to emit 10 tons per year (tpy) or more of a single HAP or 25
tpy or more of any combination of HAPs. For major sources, the
technology-based NESHAP must reflect the maximum degree of emission
reductions of HAPs achievable (after considering cost, energy
requirements and non-air quality health and environmental impacts) and
are commonly referred to as maximum achievable control technology
(MACT) standards.
MACT standards must reflect the maximum degree of emissions
reduction achievable through the application of measures, processes,
methods, systems or techniques, including, but not limited to, measures
that (1) reduce the volume of or eliminate pollutants through process
changes, substitution of materials or other modifications; (2) enclose
systems or processes to eliminate emissions; (3) capture or treat
pollutants when released from a process, stack, storage or fugitive
emissions point; (4) are design, equipment, work practice or
operational standards (including requirements for operator training or
certification); or (5) are a combination of the above. CAA section
112(d)(2)(A)-(E). The MACT standards may take the form of design,
equipment, work practice or operational standards where the EPA first
determines either that (1) a pollutant cannot be emitted through a
conveyance designed and constructed to emit or capture the pollutant,
or that any requirement for, or use of, such a conveyance would be
inconsistent with law; or (2) the application of measurement
methodology to a particular class of sources is not practicable due to
technological and economic limitations. CAA section 112(h)(1)-(2).
The MACT ``floor'' is the minimum control level allowed for MACT
standards promulgated under CAA section 112(d)(3) and may not be based
on cost considerations. For new sources, the MACT floor cannot be less
stringent than the emissions control that is achieved in practice by
the best-controlled similar source. The MACT floor for existing sources
can be less stringent than floors for new sources but not less
stringent than the average emissions limitation achieved by the best-
performing 12 percent of existing sources in the category or
subcategory (or the best-performing five sources for categories or
subcategories with fewer than 30 sources). In developing MACT
standards, the EPA must also consider control options that are more
stringent than the floor. We may establish standards more stringent
than the floor based on considerations of the cost of achieving the
emission reductions, any non-air quality health and environmental
impacts and energy requirements.
The EPA is then required to review these technology-based standards
and revise them ``as necessary (taking into account developments in
practices, processes, and control technologies)'' no less frequently
than every eight years. CAA section 112(d)(6). In conducting this
review, the EPA is not required to recalculate the MACT floor. NRDC v.
EPA, 529 F.3d 1077, 1084 (D. C. Cir. 2008). Association of Battery
Recyclers, Inc. v. EPA, 716 F.3d 667 (D.C. Cir. 2013).
The second stage in standard-setting focuses on reducing any
remaining (i.e., ``residual'') risk according to CAA section 112(f).
CAA section 112(f)(1) required that the EPA prepare a report to
Congress discussing (among other things) methods of calculating the
risks posed (or potentially posed) by sources after implementation of
the MACT standards, the public health significance of those risks and
the EPA's recommendations as to legislation regarding such remaining
risk. The EPA prepared and submitted the Residual Risk Report to
Congress, EPA-453/R-99-001 (Risk Report) in March 1999. CAA section
112(f)(2) then provides that if Congress does not act on any
recommendation in the Risk Report, the EPA must analyze and address
residual risk for each category or subcategory of sources 8 years after
promulgation of such standards pursuant to CAA section 112(d).
CAA section 112(f)(2) of the CAA requires the EPA to determine for
source categories subject to MACT standards whether the emission
standards provide an ample margin of safety to protect public health.
CAA section 112(f)(2)(B) of the CAA expressly preserves the EPA's use
of the two-step process for developing standards to address any
residual risk and the agency's interpretation of ``ample margin of
[[Page 66516]]
safety'' developed in the National Emissions Standards for Hazardous
Air Pollutants: Benzene Emissions from Maleic Anhydride Plants,
Ethylbenzene/Styrene Plants, Benzene Storage Vessels, Benzene Equipment
Leaks, and Coke By-Product Recovery Plants (Benzene NESHAP) (54 FR
38044, September 14, 1989). The EPA notified Congress in the Risk
Report that the agency intended to use the Benzene NESHAP approach in
making CAA section 112(f) residual risk determinations (EPA-453/R-99-
001, p. ES-11). The EPA subsequently adopted this approach in its
residual risk determinations and in a challenge to the risk review for
the Synthetic Organic Chemical Manufacturing source category, the
United States Court of Appeals for the District of Columbia Circuit
upheld as reasonable the EPA's interpretation that CAA section
112(f)(2) incorporates the approach established in the Benzene NESHAP.
See NRDC v. EPA, 529 F.3d 1077, 1083 (D.C. Cir. 2008)(``[S]ubsection
112(f)(2)(B) expressly incorporates the EPA's interpretation of the
Clean Air Act from the Benzene standard, complete with a citation to
the Federal Register.''); see also A Legislative History of the Clean
Air Act Amendments of 1990, vol. 1, p. 877 (Senate debate on Conference
Report).
The first step in the process of evaluating residual risk is the
determination of acceptable risk. If risks are unacceptable, the EPA
cannot consider cost in identifying the emissions standards necessary
to bring risks to an acceptable level. The second step is the
determination of whether standards must be further revised in order to
provide an ample margin of safety to protect public health. The ample
margin of safety is the level at which the standards must be set,
unless an even more stringent standard is necessary to prevent, taking
into consideration costs, energy, safety and other relevant factors, an
adverse environmental effect.
a. Step 1-Determination of Acceptability
The agency in the Benzene NESHAP concluded that ``the acceptability
of risk under section 112 is best judged on the basis of a broad set of
health risk measures and information'' and that the ``judgment on
acceptability cannot be reduced to any single factor.'' Benzene NESHAP
at 38046. The determination of what represents an ``acceptable'' risk
is based on a judgment of ``what risks are acceptable in the world in
which we live'' (Risk Report at 178, quoting NRDC v. EPA, 824 F. 2d
1146, 1165 (D.C. Cir. 1987) (en banc) (``Vinyl Chloride''), recognizing
that our world is not risk-free.
In the Benzene NESHAP, we stated that ``EPA will generally presume
that if the risk to [the maximum exposed] individual is no higher than
approximately one in 10 thousand, that risk level is considered
acceptable.'' 54 FR at 38045, September 14, 1989. We discussed the
maximum individual lifetime cancer risk (or maximum individual risk
(MIR)) as being ``the estimated risk that a person living near a plant
would have if he or she were exposed to the maximum pollutant
concentrations for 70 years.'' Id. We explained that this measure of
risk ``is an estimate of the upper bound of risk based on conservative
assumptions, such as continuous exposure for 24 hours per day for 70
years.'' Id. We acknowledged that maximum individual lifetime cancer
risk ``does not necessarily reflect the true risk, but displays a
conservative risk level which is an upper-bound that is unlikely to be
exceeded.'' Id.
Understanding that there are both benefits and limitations to using
the MIR as a metric for determining acceptability, we acknowledged in
the Benzene NESHAP that ``consideration of maximum individual risk * *
* must take into account the strengths and weaknesses of this measure
of risk.'' Id. Consequently, the presumptive risk level of 100-in-1
million (1-in-10 thousand) provides a benchmark for judging the
acceptability of maximum individual lifetime cancer risk, but does not
constitute a rigid line for making that determination. Further, in the
Benzene NESHAP, we noted that:
``[p]articular attention will also be accorded to the weight of
evidence presented in the risk assessment of potential
carcinogenicity or other health effects of a pollutant. While the
same numerical risk may be estimated for an exposure to a pollutant
judged to be a known human carcinogen, and to a pollutant considered
a possible human carcinogen based on limited animal test data, the
same weight cannot be accorded to both estimates. In considering the
potential public health effects of the two pollutants, the Agency's
judgment on acceptability, including the MIR, will be influenced by
the greater weight of evidence for the known human carcinogen.''
Id. at 38046. The agency also explained in the Benzene NESHAP that:
``[i]n establishing a presumption for MIR, rather than a rigid line
for acceptability, the Agency intends to weigh it with a series of
other health measures and factors. These include the overall
incidence of cancer or other serious health effects within the
exposed population, the numbers of persons exposed within each
individual lifetime risk range and associated incidence within,
typically, a 50 km exposure radius around facilities, the science
policy assumptions and estimation uncertainties associated with the
risk measures, weight of the scientific evidence for human health
effects, other quantified or unquantified health effects, effects
due to co-location of facilities, and co-emission of pollutants.''
Id. at 38045. In some cases, these health measures and factors taken
together may provide a more realistic description of the magnitude of
risk in the exposed population than that provided by maximum individual
lifetime cancer risk alone.
As noted earlier, in NRDC v. EPA, the court held that CAA section
112(f)(2) ``incorporates the EPA's interpretation of the Clean Air Act
from the Benzene Standard.'' The court further held that Congress'
incorporation of the Benzene standard applies equally to carcinogens
and non-carcinogens. 529 F.3d at 1081-82. Accordingly, we also consider
non-cancer risk metrics in our determination of risk acceptability and
ample margin of safety.
b. Step 2-Determination of Ample Margin of Safety
CAA section 112(f)(2) requires the EPA to determine, for source
categories subject to MACT standards, whether those standards provide
an ample margin of safety to protect public health. As explained in the
Benzene NESHAP, ``the second step of the inquiry, determining an `ample
margin of safety,' again includes consideration of all of the health
factors, and whether to reduce the risks even further. . . . Beyond
that information, additional factors relating to the appropriate level
of control will also be considered, including costs and economic
impacts of controls, technological feasibility, uncertainties and any
other relevant factors. Considering all of these factors, the agency
will establish the standard at a level that provides an ample margin of
safety to protect the public health, as required by section 112.'' 54
FR at 38046, September 14, 1989.
According to CAA section 112(f)(2)(A), if the MACT standards for
HAP ``classified as a known, probable, or possible human carcinogen do
not reduce lifetime excess cancer risks to the individual most exposed
to emissions from a source in the category or subcategory to less than
one in one million,'' the EPA must promulgate residual risk standards
for the source category (or subcategory), as necessary to provide an
ample margin of safety to protect public health. In doing so, the EPA
may adopt standards equal to existing MACT standards if the EPA
determines that the existing standards
[[Page 66517]]
(i.e., the MACT standards) are sufficiently protective. NRDC v. EPA,
529 F.3d 1077, 1083 (D.C. Cir. 2008) (``If EPA determines that the
existing technology-based standards provide an `ample margin of
safety,' then the Agency is free to readopt those standards during the
residual risk rulemaking.'') The EPA must also adopt more stringent
standards, if necessary, to prevent an adverse environmental effect,\2\
but must consider cost, energy, safety and other relevant factors in
doing so.
---------------------------------------------------------------------------
\2\ ``Adverse environmental effect'' is defined as any
significant and widespread adverse effect, which may be reasonably
anticipated to wildlife, aquatic life or natural resources,
including adverse impacts on populations of endangered or threatened
species or significant degradation of environmental qualities over
broad areas. CAA section 112(a)(7).
---------------------------------------------------------------------------
The CAA does not specifically define the terms ``individual most
exposed,'' ``acceptable level'' and ``ample margin of safety.'' In the
Benzene NESHAP, 54 FR at 38044-38045, September 14, 1989, we stated as
an overall objective:
In protecting public health with an ample margin of safety under
section 112, EPA strives to provide maximum feasible protection
against risks to health from hazardous air pollutants by (1)
protecting the greatest number of persons possible to an individual
lifetime risk level no higher than approximately 1-in-1 million and
(2) limiting to no higher than approximately 1-in-10 thousand [i.e.,
100-in-1 million] the estimated risk that a person living near a
plant would have if he or she were exposed to the maximum pollutant
concentrations for 70 years.
The agency further stated that ``[t]he EPA also considers incidence
(the number of persons estimated to suffer cancer or other serious
health effects as a result of exposure to a pollutant) to be an
important measure of the health risk to the exposed population.
Incidence measures the extent of health risks to the exposed population
as a whole, by providing an estimate of the occurrence of cancer or
other serious health effects in the exposed population.'' Id. at 38045,
September 14, 1989.
In the ample margin of safety decision process, the agency again
considers all of the health risks and other health information
considered in the first step, including the incremental risk reduction
associated with standards more stringent than the MACT standard or a
more stringent standard that EPA has determined is necessary to ensure
risk is acceptable. In the ample margin of safety analysis, the agency
considers additional factors, including costs and economic impacts of
controls, technological feasibility, uncertainties and any other
relevant factors. Considering all of these factors, the agency will
establish the standard at a level that provides an ample margin of
safety to protect the public health, as required by CAA section 112(f).
54 FR 38046, September 14, 1989.
2. NSPS Authority
New source performance standards implement CAA section 111, which
requires that each NSPS reflect the degree of emission limitation
achievable through the application of the best system of emission
reduction (BSER) which (taking into consideration the cost of achieving
such emission reductions, any nonair quality health and environmental
impact and energy requirements) the Administrator determines has been
adequately demonstrated.
Existing affected facilities that are modified or reconstructed are
also be subject to NSPS. Under CAA section 111(a)(4), ``modification''
means any physical change in, or change in the method of operation of,
a stationary source which increases the amount of any air pollutant
emitted by such source or which results in the emission of any air
pollutant not previously emitted. Changes to an existing facility that
do not result in an increase in emissions are not considered
modifications.
Rebuilt emission units would become subject to the NSPS under the
reconstruction provisions in 40 CFR 60.15, regardless of changes in
emission rate. Reconstruction means the replacement of components of an
existing facility such that: (1) The fixed capital cost of the new
components exceeds 50 percent of the fixed capital cost that would be
required to construct a comparable entirely new facility; and (2) it is
technologically and economically feasible to meet the applicable
standards (40 CFR 60.15).
Section 111(b)(1)(B) of the CAA requires the EPA to periodically
review and, if appropriate, revise the standards of performance as
necessary to reflect improvements in methods for reducing emissions.
The EPA need not review an NSPS if the agency determines that such
review is not appropriate in light of readily available information on
the efficacy of the standard. When conducting the review under CAA
section 111(b)(1)(B), the EPA considers both (1) whether developments
in technology or other factors support the conclusion that a different
system of emissions reduction has become the ``best system of emissions
reduction'' and (2) whether emissions limitations and percent
reductions beyond those required by the current standards are achieved
in practice.
B. What are the source categories and how do the current NESHAP and
NSPS regulate emissions?
1. Description of Phosphoric Acid Manufacturing Source Category
In 2014, 12 facilities in the United States manufacture phosphoric
acid. The basic step for producing phosphoric acid is acidulation of
phosphate rock. Typically, sulfuric acid, phosphate rock and water are
combined together and allowed to react to produce phosphoric acid and
gypsum. When phosphate rock is acidulated to manufacture WPPA, fluorine
contained in the rock is released. Fluoride (F) compounds,
predominately HF, are produced as particulates and gases that are
emitted to the atmosphere unless removed from the exhaust stream. Some
of these same F compounds also remain in the product acid and are
released as air pollutants during subsequent processing of the acid.
Gypsum is pumped as a slurry to ponds atop stacks of waste gypsum where
the liquids separate from the slurry and are decanted for return to the
process. The gypsum, which is discarded on the stack, is a solid waste
stream produced in this process. Five facilities concentrate WPPA to
make SPA, typically using the vacuum evaporation process. While one
manufacturer is permitted to use a submerged combustion process for the
production of SPA, that process was indefinitely shutdown on June 1,
2006. The majority of WPPA is used to produce phosphate fertilizers.
Additional processes may also be used to further refine phosphoric
acid. At least two facilities have a defluorination process to remove F
from the phosphoric acid product, and one company uses a solvent
extraction process to remove metals and organics and to further refine
WPPA into purified phosphoric acid (PPA) for use in food manufacturing
or specialized chemical processes. In addition, four facilities have
processes to remove organics from the acid (i.e., the green acid
process).
Sources of HF emissions from phosphoric acid plants include gypsum
dewatering stacks, cooling ponds, cooling towers, calciners, reactors,
filters, evaporators and other process equipment.
2. Federal Emission Standards Applicable to the Phosphoric Acid
Manufacturing Source Category
The following federal emission standards are associated with the
Phosphoric Acid Manufacturing source category and are subject of this
proposed rulemaking:
[[Page 66518]]
National Emission Standards for Hazardous Air Pollutants
from Phosphoric Acid Manufacturing Plants (40 CFR part 63, subpart AA);
Standards of Performance for the Phosphate Fertilizer
Industry: Wet-Process Phosphoric Acid Plants (40 CFR part 60, subpart
T); and
Standards of Performance for the Phosphate Fertilizer
Industry: Superphosphoric Acid Plants (40 CFR part 60, subpart U).
a. Phosphoric Acid Manufacturing NESHAP Emission Regulations
The EPA promulgated 40 CFR part 63, subpart AA for the Phosphoric
Acid Manufacturing source category on June 10, 1999 (64 FR 31358). The
NESHAP established standards for major sources to control HAP emissions
from phosphoric acid facilities. Total F emission limits, as a
surrogate for the HAP HF, were set for WPPA process lines and SPA
process lines. For new sources, WPPA process lines are limited to
0.0135 pounds (lb) total F per ton (lb total F/ton) of equivalent
phosphorus pentoxide (P2O5), and SPA process
lines are limited to 0.00870 lb total F/ton of equivalent
P2O5. For existing sources, WPPA process lines
are limited to 0.020 lb total F/ton of equivalent
P2O5, SPA process lines using a vacuum
evaporation process are limited to 0.010 lb total F/ton of equivalent
P2O5, and SPA process lines using a submerged
combustion process are limited to 0.020 lb total F/ton of equivalent
P2O5.
The NESHAP established emission limits for PM from phosphate rock
dryers and phosphate rock calciners as a surrogate for metal HAP. For
new sources, phosphate rock dryers are limited to 0.060 pounds PM per
ton (lb PM/ton) of phosphate rock feed, and phosphate rock calciners
are limited to 0.040 grains of PM per dry standard cubic feet (gr/
dscf). For existing sources, phosphate rock dryers are limited to
0.2150 lb PM/ton of phosphate rock feed, and phosphate rock calciners
are limited to 0.080 gr/dscf.
Also, the NESHAP established an emission limit for methyl isobutyl
ketone (MIBK) for PPA process lines and work practices for cooling
towers. For new and existing sources, each product acid stream from PPA
process lines is limited to 20 parts per million (ppm) of MIBK, and
each raffinate stream from PPA process lines is limited to 30 ppm of
MIBK (compliance is based on a 30-day average of daily concentration
measurements).
b. Phosphoric Acid Manufacturing NSPS Emission Regulations
The EPA promulgated 40 CFR part 60, subpart T for Wet-Process
Phosphoric Acid Plants on August 6, 1975 (40 FR 33154). The NSPS
established standards to control total F emissions from WPPA plants,
including reactors, filters, evaporators and hot wells. For new,
modified, and reconstructed sources WPPA plants are limited to 0.020 lb
total F/ton of equivalent P2O5.
The EPA promulgated 40 CFR part 60, subpart U for Superphosphoric
Acid Plants on August 6, 1975 (40 FR 33155). The NSPS established
standards to control total F emissions from SPA plants, including
evaporators, hot wells, acid sumps and cooling tanks. For new, modified
and reconstructed sources, SPA plants are limited to 0.010 lb total F/
ton of equivalent P2O5.
3. Description of Phosphate Fertilizer Production Source Category
In 2014, there are 11 operating facilities that produce phosphate
fertilizers, and most facilities can produce either MAP or DAP in the
same process train. However, approximately 80 percent of all ammonium
phosphates are produced as MAP. MAP and DAP plants are generally
collocated with WPPA plants since it is manufactured from phosphoric
acid and ammonia. The MAP and DAP manufacturing process consists of
three basic steps: Reaction, granulation and finishing operations such
as drying, cooling and screening. In addition, some of the fluorine is
liberated as HF and silicon tetrafluoride (SiF4), with the
majority being emitted as HF. Sources of F emissions from MAP and DAP
plants include the reactor, granulator, dryer, cooler, screens and
mills.
TSP is made as run-of-the-pile-TSP (ROP-TSP) and granular TSP
(GTSP) by reacting WPPA with ground phosphate rock. The phosphoric acid
used in the GTSP process is appreciably lower in concentration (40-
percent P2O5) than that used to manufacture ROP-
TSP product (50- to 55- percent P2O5). The GTSP
process yields larger, more uniform particles with improved storage and
handling properties than the ROP-TSP process. Currently, no facilities
produce ROP-TSP or GTSP,\3\ although one facility retains an operating
permit to store GTSP.
---------------------------------------------------------------------------
\3\ According to 2014 production and trade statistics issued by
International Fertilizer Industry Association (IFA).
---------------------------------------------------------------------------
4. Federal Emission Standards Applicable to the Phosphate Fertilizer
Production Source Category
The following federal emission standards are associated with the
Phosphate Fertilizer Production source category and are subject of this
proposed rulemaking:
National Emission Standards for Hazardous Air Pollutants
from Phosphate Fertilizers Production Plants (40 CFR part 63, subpart
BB);
Standards of Performance for the Phosphate Fertilizer
Industry: Diammonium Phosphate Plants (40 CFR part 60, subpart V);
Standards of Performance for the Phosphate Fertilizer
Industry: Triple Superphosphate Plants (40 CFR part 60, subpart W); and
Standards of Performance for the Phosphate Fertilizer
Industry: Granular Triple Superphosphate Storage Facilities (40 CFR
part 60, subpart X).
a. Phosphate Fertilizer Production NESHAP Emission Regulations
The EPA promulgated 40 CFR part 63, subpart BB for the Phosphate
Fertilizer Production source category on June 10, 1999 (64 FR 31358).
The NESHAP established standards for major sources to control HAP
emissions from phosphate fertilizer facilities. As a surrogate for HF,
the NESHAP set total F emission limits for DAP and/or MAP process lines
and GTSP process lines and storage buildings. The NESHAP also
established work practices for GTSP production. For new sources, DAP
and MAP process lines are limited to 0.058 lb total F/ton of equivalent
P2O5 feed. For existing sources, DAP and MAP
process lines are limited to 0.06 lb total F/ton of equivalent
P2O5 feed. For new sources, GTSP process lines
are limited to 0.1230 lb total F/ton of equivalent
P2O5 feed. For existing sources, GTSP process
lines are limited to 0.150 lb total F/ton of equivalent
P2O5 feed. For new and existing sources, GTSP
storage buildings are limited to 5.0x10-4 pounds of total F
per hour per ton of equivalent P2O5 stored.
b. Phosphate Fertilizer Production NSPS Emission Regulations
The EPA promulgated 40 CFR part 60, subpart V for Diammonium
Phosphate Plants on July 25, 1977 (42 FR 37938). The NSPS established
standards to control total F emissions from granular DAP plants,
including reactors, granulators, dryers, coolers, screens and mills.
For new, modified and reconstructed sources, granular DAP plants are
limited to 0.06 lb total F/ton of equivalent P2O5
feed.
[[Page 66519]]
The EPA promulgated 40 CFR part 60, subpart W for Triple
Superphosphate Plants on July 25, 1977 (42 FR 37938). The NSPS
established standards to control total F emissions from the production
of ROP-TSP and GTSP, and the storage of ROP-TSP. For new, modified and
reconstructed sources, production of ROP-TSP and GTSP and the storage
of ROP-TSP is limited to 0.20 lb total F/ton of equivalent
P2O5 feed.
The EPA promulgated 40 CFR part 60, subpart X for Granular Triple
Superphosphate Storage Facilities on July 25, 1977 (42 FR 37938). The
NSPS established standards to control total F emissions from the
storage of GTSP, including storage or curing buildings (noted as
``piles'' in subpart X), conveyors, elevators, screens and mills. For
new, modified and reconstructed sources, the storage of GTSP is limited
to 5.0x10-4 pounds of total F per hour per ton of equivalent
P2O5 stored.
C. What data collection activities were conducted to support this
action?
In April 2010, the EPA requested data, pursuant to CAA section 114,
from the seven companies that own and operate the 12 Phosphoric Acid
facilities and 11 Phosphate Fertilizer facilities. The EPA requested
available information regarding process equipment, control devices,
point and fugitive emissions, and other aspects of facility operations.
The seven companies completed the surveys for their facilities and
submitted the responses to the EPA in the fall of 2010. Additionally,
the EPA requested that the facilities conduct emissions tests in 2010
for certain HAP from specific processes. Pollutants tested included HF,
total F, PM and HAP metals. The facilities also conducted analyses of
the phosphate rock used in the manufacture of phosphoric acid. The
facilities submitted the results of these tests to the EPA in the fall
of 2010. The test results are available in the docket for this action.
On January 24, 2014, the EPA issued another CAA section 114 survey
and testing request to certain facilities in order to gather additional
mercury (Hg) and HF emissions data from calciner operations, and
additional total F and HF emissions data from certain WPPA, SPA and APF
lines. The selection of WPPA, SPA and APF lines to be tested was based
on a review of the data received from the April 13, 2010 CAA section
114 survey request. In addition to the testing, the EPA requested
process production rate data concurrent with the duration of the
emissions testing (e.g., phosphoric acid production in tons per hour of
P2O5).
For more information regarding the April 2010 CAA section 114 and
January 2014 CAA section 114 requests, refer to the memorandum,
``Information Collection and Additional Data Received for the
Phosphoric Acid and Phosphate Fertilizer Production Source
Categories,'' which is available in the docket for this action.
D. What other relevant background information and data are available?
To support this proposed rulemaking, the EPA used information from
the EPA's National Emissions Inventory (NEI), and the RACT/BACT/LAER
Clearinghouse (RBLC) when performing the technology review and other
analyses. If emissions for a specific emission point were available in
the NEI, but test data were not available, we used the NEI data to
estimate emissions. This approach was primarily applicable to
combustion emissions. The EPA utilized the RBLC as a reference for
additional control technologies when performing the technology review.
See sections III.C, and IV.D, and V.C of this preamble for further
details on the use of these sources of information.
Table 2 of this preamble summarizes the emissions data collected
for point sources and fugitive sources at phosphoric acid manufacturing
and phosphate fertilizer production facilities of HF, Total PM, Hg and
other HAP Metals. This includes emissions data from stack tests,
fugitive emission reports, and the NEI.
Table 2--Summary of Emissions Data Collected for Point Sources and Fugitive Sources at Phosphoric Acid
Manufacturing and Phosphate Fertilizer Production Facilities
----------------------------------------------------------------------------------------------------------------
Total PM HAP Metals
Source category and emission point type HF (tpy) (tpy) Hg (tpy) (tpy) \a\
----------------------------------------------------------------------------------------------------------------
Phosphoric Acid Manufacturing:
Point Sources............................... 38 162 0.019 1.07
Fugitive Sources............................ 2,155 0 0 0
Total....................................... 2,193 162 0.019 1.07
Phosphate Fertilizer Production:
Point Sources............................... 85.0 907 0.13 0.40
Fugitive Sources............................ 0.0051 0 0 0
Total....................................... 85.0 907 0.13 0.40
----------------------------------------------------------------------------------------------------------------
\a\ HAP metals includes: antimony, arsenic, beryllium, cadmium, chromium (VI), chromium III, cobalt, lead,
manganese, nickel, and selenium.
III. Analytical Procedures
In this section, we describe the analyses performed to support the
proposed decisions for the RTR and other issues addressed in this
proposal.
A. How did we estimate post-MACT risks posed by the source categories?
The EPA conducted a risk assessment that provides estimates of the
MIR posed by the HAP emissions from each source in the source category,
the hazard index (HI) for chronic exposures to HAP with the potential
to cause non-cancer health effects, and the hazard quotient (HQ) for
acute exposures to HAP with the potential to cause non-cancer health
effects. The assessment also provides estimates of the distribution of
cancer risks within the exposed populations, cancer incidence and an
evaluation of the potential for adverse environmental effects. The risk
assessment consisted of seven primary steps, as discussed below. The
docket for this rulemaking contains the following document, which
provides more information on the risk assessment inputs and models:
Draft Residual Risk Assessment for Phosphate Fertilizer Production and
Phosphoric Acid Manufacturing. The methods used to assess risks (as
described in the seven primary steps below) are consistent with those
peer-reviewed by a panel of the EPA's Science Advisory Board (SAB) in
2009 and described in their peer review report issued in 2010; \4\ they
are also consistent with the key
[[Page 66520]]
recommendations contained in that report.
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\4\ U.S. EPA SAB. Risk and Technology Review (RTR) Risk
Assessment Methodologies: For Review by the EPA's Science Advisory
Board with Case Studies--MACT I Petroleum Refining Sources and
Portland Cement Manufacturing, May 2010.
---------------------------------------------------------------------------
1. How did we estimate actual emissions and identify the emissions
release characteristics?
a. Estimation of Actual Emissions
Data from our April 2010 CAA section 114 request were used for this
assessment. The EPA performed a review and thorough quality assurance/
quality control (QA/QC) of the data to identify any limitations and
issues. The EPA also contacted facility and industry representatives to
clarify details and resolve issues with their data submissions.
The EPA updated the 2005 NEI data for the Phosphate Fertilizer
Production and Phosphoric Acid Manufacturing source categories with the
emissions data and corrections to facility and emission point locations
that we received from industry through the CAA section 114 request. The
data incorporation procedures are discussed in the memorandum,
``Emissions Data Used in Residual Risk Modeling: Phosphoric Acid and
Phosphate Fertilizer Production Source Categories,'' which is available
in the docket for this action. In a few limited instances, test data
were not available for an emission point available in the NEI, in which
case the existing emissions data in the 2005 NEI were used. The
following sections of this preamble describe each of the source
categories, including a discussion of the applicable information
sources used to estimate emissions.
b. Phosphoric Acid Manufacturing
Phosphate rock is the starting material for the production of all
phosphate products. Once the rock reaches the phosphoric acid
production facility, phosphoric acid is typically produced using the
wet method, in which beneficiated ground phosphate rock (i.e.,
phosphate rock that has been processed to remove impurities) is reacted
with sulfuric acid and weak phosphoric acid to produce phosphoric acid
and phosphogypsum, a waste product. The phosphogypsum is disposed of on
site in waste piles known as gypsum dewatering stacks (which are also
referred to as ``gypsum stacks'' or ``gypstacks''). Phosphoric acid
facility emissions are both point sources and fugitive sources. Point
source emissions originate from equipment (e.g., reactors, filters,
evaporators and calciners) associated with phosphoric acid
manufacturing processes including WPPA process lines, SPA process lines
and PPA process lines. Fugitive emissions are released from cooling
ponds, cooling towers and gypsum dewatering stacks.
In 2014, there are 12 phosphoric acid manufacturing facilities
operating in the United States. Based on the emissions dataset (see the
memorandum, ``Emissions Data Used in Residual Risk Modeling: Phosphoric
Acid and Phosphate Fertilizer Production Source Categories,'' which is
available in the docket for this action), all 12 of these facilities
are, or show the potential to be, major sources of HAP even though two
of these facilities identified themselves as area sources of HAP in
their response to our April 2010 CAA section 114 request. Ten of these
12 facilities are collocated with phosphate fertilizer production
facilities.
Based on the emissions data provided with the CAA section 114
request or available in the NEI, the total HAP emissions for the
Phosphoric Acid Manufacturing source category are approximately 2,230
tpy. HF is the HAP emitted in the largest quantity across these 12
facilities, accounting for approximately 98 percent of the total HAP
emissions by mass. Persistent and bioaccumulative HAP (PB-HAP)
emissions reported from these facilities include Hg, Pb, dioxin,
polycyclic organic matter (POM) and cadmium compounds.
c. Phosphate Fertilizer Production
Phosphate fertilizer operations are generally collocated with
phosphoric acid manufacturing facilities, which provide the feedstock
(phosphoric acid) for phosphate fertilizer production facilities.
Phosphate fertilizer is produced by reacting phosphoric acid and
ammonia, followed by granulation, drying, cooling and screening.
Emissions from each of these steps are included in the estimated point
source emissions for each facility. Phosphate fertilizer facilities
also send water to cooling ponds and, thus, contribute to the fugitive
emissions from these sources. However, the contribution from phosphate
fertilizer production sources to the fugitive emissions from the
cooling ponds is minimal. Therefore, we have assigned fugitive
emissions from cooling ponds to the Phosphoric Acid Manufacturing
source category.
In 2014, there are 11 phosphate fertilizer production facilities
operating in the United States. Based on the emissions dataset (see the
memorandum, ``Emissions Data Used in Residual Risk Modeling: Phosphoric
Acid and Phosphate Fertilizer Production Source Categories,'' which is
available in the docket for this action), all 11 of these facilities
are, or show the potential to be, major sources of HAP even though one
of these facilities identified itself as an area source of HAP in their
response to our April 2010 CAA section 114 request. Ten of these 11
facilities are collocated with phosphoric acid manufacturing
facilities.
Based on the emissions data provided with the CAA section 114
request or available in the NEI, the total HAP emissions for the
Phosphate Fertilizer Production source category are approximately 86
tpy. The HAP emitted in the largest quantity across these 11 facilities
is HF. HF accounts for 99 percent of the total emissions by mass. PB-
HAP emissions reported from these facilities include Hg, Pb, and
cadmium compounds.
2. How did we estimate MACT-allowable emissions?
The available emissions data in the RTR emissions dataset include
estimates of the mass of HAP emitted during the specified annual time
period. In some cases, these ``actual'' emission levels are lower than
the emission levels required to comply with the MACT standards. The
emissions level allowed to be emitted by the MACT standards is referred
to as the ``MACT-allowable'' emissions level. We discussed the use of
both MACT-allowable and actual emissions in the final Coke Oven
Batteries residual risk rule (70 FR 19998-19999, April 15, 2005) and in
the proposed and final Hazardous Organic NESHAP residual risk rules (71
FR 34428, June 14, 2006, and 71 FR 76609, December 21, 2006,
respectively). In those previous actions, we noted that assessing the
risks at the MACT-allowable level is inherently reasonable since these
risks reflect the maximum level facilities could emit and still comply
with national emission standards. We also explained that it is
reasonable to consider actual emissions, where such data are available,
in both steps of the risk analysis, in accordance with the Benzene
NESHAP approach. (54 FR 38044, September 14, 1989.) Details on the
methodologies for calculating allowable emissions, as discussed below,
are provided in the memorandum, ``Emissions Data Used in Residual Risk
Modeling: Phosphoric Acid and Phosphate Fertilizer Production Source
Categories,'' which is available in the docket for this action.
a. Phosphoric Acid Manufacturing
In the case of this particular source category, point sources
contribute only a small percentage of overall emissions. Therefore, as
a conservative approach, we used the emission limits and the
[[Page 66521]]
permitted production capacity specified in the title V permit for each
facility to calculate allowable emissions for point sources. Because
emission limits are in terms of total F (pounds of total F per ton of
P2O5 production), and not the HAP HF, emissions
for total F were used as a surrogate for HF when calculating allowable
emissions. If emissions limits were not available in the title V
permit, we used the emission limits for existing sources in the current
NESHAP subpart AA. Because emissions limits for metals and MIBK are not
listed in the permits, we calculated allowable emissions using the
emissions as measured in the stack tests for the CAA section 114
request, and scaled these emissions up using the permitted capacity.
Allowable point source emissions are as much as 59 times higher than
actual total F emissions, about 8 times higher than actual metal
emissions, and about 2 times higher than actual MIBK emissions at
phosphoric acid manufacturing processes.
For fugitive emissions of HF from gypsum dewatering stacks, cooling
ponds and cooling towers, the EPA estimated that actual emissions were
equivalent to allowable emissions. We do not expect fugitive emissions
to increase from these sources with an increase in production rate, or
increase significantly during a process upset, as emissions from these
large fugitive sources are the cumulative result of many decades of
stacking gypsum waste product and re-circulating cooling water. Because
of their general homeostatic nature, we expect only minor changes in
cooling pond emissions over time. We also anticipate that emissions are
higher during daylight hours and warmer months due to the increased
evaporation rate associated with higher ambient temperatures. Test data
for these sources were obtained during the spring and summer seasons
and during daylight hours. Therefore, emissions would not be expected
to increase significantly beyond the levels measured during the tests.
We expect that the emission factors and range of estimates (high,
medium and low) that we developed, based on the test data for the
spring and summer seasons obtained from industry, account sufficiently
for any changes to emissions as ambient conditions change. For more
information on the development of emission factors, see the memorandum,
``Emissions Data Used in Residual Risk Modeling: Phosphoric Acid and
Phosphate Fertilizer Production Source Categories,'' which is available
in the docket for this action.
b. Phosphate Fertilizer Production
Similar to phosphoric acid manufacturing, point sources contribute
only a small percentage of overall emissions from this particular
source category. Therefore, as a conservative approach, we used the
emission limits (expressed in pounds of total F per ton of
P2O5 production) and the permitted production
capacity specified in the title V permit for each facility to calculate
point source allowable emissions for total F, as a surrogate for HF. If
emissions limits were not available in the title V permit, we used the
limits for existing sources in the current NESHAP subpart BB. Because
emissions limits for metals are not listed in the permits, we
calculated allowable emissions using the emissions test data collected
by the CAA section 114 request, and scaled these emissions up using the
permitted capacity. Allowable point source emissions are as much as 11
times higher than actual total F emissions and about 2 times higher
than actual metal at phosphate fertilizer production processes.
3. How did we conduct dispersion modeling, determine inhalation
exposures and estimate individual and population inhalation risks?
Both long-term and short-term inhalation exposure concentrations
and health risks from the source category addressed in this proposal
were estimated using the Human Exposure Model (Community and Sector
HEM-3 version 1.1.0). The HEM-3 performs three primary risk assessment
activities: (1) Conducting dispersion modeling to estimate the
concentrations of HAP in ambient air, (2) estimating long-term and
short-term inhalation exposures to individuals residing within 50
kilometers (km) of the modeled sources,\5\ and (3) estimating
individual and population-level inhalation risks using the exposure
estimates and quantitative dose-response information.
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\5\ This metric comes from the Benzene NESHAP. See 54 FR 38046.
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The air dispersion model used by the HEM-3 model (AERMOD) is one of
the EPA's preferred models for assessing pollutant concentrations from
industrial facilities.\6\ To perform the dispersion modeling and to
develop the preliminary risk estimates, HEM-3 draws on three data
libraries. The first is a library of meteorological data, which is used
for dispersion calculations. This library includes 1 year (2011) of
hourly surface and upper air observations for more than 800
meteorological stations, selected to provide coverage of the United
States and Puerto Rico. A second library of United States Census Bureau
census block \7\ internal point locations and populations provides the
basis of human exposure calculations (U.S. Census, 2010). In addition,
for each census block, the census library includes the elevation and
controlling hill height, which are also used in dispersion
calculations. A third library of pollutant unit risk factors and other
health benchmarks is used to estimate health risks. These risk factors
and health benchmarks are the latest values recommended by the EPA for
HAP and other toxic air pollutants. These values are available at:
https://www.epa.gov/ttn/atw/toxsource/summary.html and are discussed in
more detail later in this section.
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\6\ U.S. EPA. Revision to the Guideline on Air Quality Models:
Adoption of a Preferred General Purpose (Flat and Complex Terrain)
Dispersion Model and Other Revisions (70 FR 68218, November 9,
2005).
\7\ A census block is the smallest geographic area for which
census statistics are tabulated.
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In developing the risk assessment for chronic exposures, we used
the estimated annual average ambient air concentrations of each HAP
emitted by each source for which we have emissions data in the source
category. The air concentrations at each nearby census block centroid
were used as a surrogate for the chronic inhalation exposure
concentration for all the people who reside in that census block. We
calculated the MIR for each facility as the cancer risk associated with
a continuous lifetime (24 hours per day, 7 days per week and 52 weeks
per year for a 70-year period) exposure to the maximum concentration at
the centroid of inhabited census blocks. Individual cancer risks were
calculated by multiplying the estimated lifetime exposure to the
ambient concentration of each of the HAP (in micrograms per cubic meter
([mu]g/m\3\)) by its unit risk estimate (URE). The URE is an upper
bound estimate of an individual's probability of contracting cancer
over a lifetime of exposure to a concentration of 1 microgram of the
pollutant per cubic meter of air. For residual risk assessments, we
generally use URE values from the EPA's Integrated Risk Information
System (IRIS). For carcinogenic pollutants without EPA IRIS values, we
look to other reputable sources of cancer dose-response values, often
using California EPA (CalEPA) URE values, where available. In cases
where new, scientifically credible dose response values have been
developed in a manner consistent with the EPA guidelines and have
undergone a peer review process similar to that used by
[[Page 66522]]
the EPA, we may use such dose-response values in place of, or in
addition to, other values, if appropriate.
The EPA estimated incremental individual lifetime cancer risks
associated with emissions from the facilities in the source category as
the sum of the risks for each of the carcinogenic HAP (including those
classified as carcinogenic to humans, likely to be carcinogenic to
humans, and suggestive evidence of carcinogenic potential \8\) emitted
by the modeled sources. Cancer incidence and the distribution of
individual cancer risks for the population within 50 km of the sources
were also estimated for the source category as part of this assessment
by summing individual risks. A distance of 50 km is consistent with
both the analysis supporting the 1989 Benzene NESHAP (54 FR 38044,
September 14, 1989) and the limitations of Gaussian dispersion models,
including AERMOD.
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\8\ These classifications also coincide with the terms ``known
carcinogen, probable carcinogen, and possible carcinogen,''
respectively, which are the terms advocated in the EPA's previous
Guidelines for Carcinogen Risk Assessment, published in 1986 (51 FR
33992, September 24, 1986). Summing the risks of these individual
compounds to obtain the cumulative cancer risks is an approach that
was recommended by the EPA's SAB in their 2002 peer review of EPA's
National Air Toxics Assessment (NATA) entitled, NATA--Evaluating the
National-scale Air Toxics Assessment 1996 Data--an SAB Advisory,
available at: https://yosemite.epa.gov/sab/sabproduct.nsf/
214C6E915BB04E14852570CA007A682C/$File/ecadv02001.pdf.
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To assess the risk of non-cancer health effects from chronic
exposures, we summed the HQ for each of the HAP that affects a common
target organ system to obtain the HI for that target organ system (or
target organ-specific HI, TOSHI). The HQ is the estimated exposure
divided by the chronic reference value, which is either the EPA
reference concentration (RfC) (https://www.epa.gov/riskassessment/glossary.htm), defined as ``an estimate (with uncertainty spanning
perhaps an order of magnitude) of a continuous inhalation exposure to
the human population (including sensitive subgroups) that is likely to
be without an appreciable risk of deleterious effects during a
lifetime,'' or, in cases where an RfC from the EPA's IRIS database is
not available, a value from the following prioritized sources: (1) The
Agency for Toxic Substances and Disease Registry Minimum Risk Level
(https://www.atsdr.cdc.gov/mrls/index.asp), which is defined as ``an
estimate of daily human exposure to a hazardous substance that is
likely to be without an appreciable risk of adverse non-cancer health
effects (other than cancer) over a specified duration of exposure'';
(2) the CalEPA Chronic Reference Exposure Level (REL) (https://www.oehha.ca.gov/air/hot_spots/pdf/HRAguidefinal.pdf), which is defined
as ``the concentration level (that is expressed in units of micrograms
per cubic meter ([mu]g/m\3\) for inhalation exposure and in a dose
expressed in units of milligram per kilogram-day (mg/kg-day) for oral
exposures), at or below which no adverse health effects are anticipated
for a specified exposure duration''; or (3), as noted above, a
scientifically credible dose-response value that has been developed in
a manner consistent with the EPA guidelines and has undergone a peer
review process similar to that used by the EPA, in place of or in
concert with other values.
The EPA also evaluated screening estimates of acute exposures and
risks for each of the HAP at the point of highest potential off-site
exposure for each facility. To do this, the EPA estimated the risks
when both the peak hourly emissions rate and worst-case dispersion
conditions occur. We also assume that a person is located at the point
of highest impact during that same time. In accordance with our mandate
in section 112 of the CAA, we use the point of highest off-site
exposure to assess the potential risk to the maximally exposed
individual. The acute HQ is the estimated acute exposure divided by the
acute dose-response value. In each case, the EPA calculated acute HQ
values using best available, short-term dose-response values. These
acute dose-response values, which are described below, include the
acute REL, acute exposure guideline levels (AEGL) and emergency
response planning guidelines (ERPG) for 1-hour exposure durations. As
discussed below, we used conservative assumptions for emissions rates,
meteorology and exposure location for our acute analysis.
As described in the CalEPA's Air Toxics Hot Spots Program Risk
Assessment Guidelines, Part I, The Determination of Acute Reference
Exposure Levels for Airborne Toxicants, an acute REL value (https://www.oehha.ca.gov/air/pdf/acuterel.pdf) is defined as ``the
concentration level at or below which no adverse health effects are
anticipated for a specified exposure duration.'' Id. at page 2. Acute
REL values are based on the most sensitive, relevant, adverse health
effect reported in the peer-reviewed medical and toxicological
literature. Acute REL values are designed to protect the most sensitive
individuals in the population through the inclusion of margins of
safety. Because margins of safety are incorporated to address data gaps
and uncertainties, exceeding the REL does not automatically indicate an
adverse health impact.
AEGL values were derived in response to recommendations from the
National Research Council (NRC). As described in Standing Operating
Procedures (SOP) of the National Advisory Committee on Acute Exposure
Guideline Levels for Hazardous Substances (https://www.epa.gov/oppt/aegl/pubs/sop.pdf),\9\ ``the NRC's previous name for acute exposure
levels--community emergency exposure levels--was replaced by the term
AEGL to reflect the broad application of these values to planning,
response, and prevention in the community, the workplace,
transportation, the military, and the remediation of Superfund sites.''
Id. at 2.
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\9\ National Academy of Sciences (NAS), 2001. Standing Operating
Procedures for Developing Acute Exposure Levels for Hazardous
Chemicals, page 2.
---------------------------------------------------------------------------
This document also states that AEGL values ``represent threshold
exposure limits for the general public and are applicable to emergency
exposures ranging from 10 minutes to eight hours.'' Id. at 2. The
document lays out the purpose and objectives of AEGL by stating that
``the primary purpose of the AEGL program and the National Advisory
Committee for Acute Exposure Guideline Levels for Hazardous Substances
is to develop guideline levels for once-in-a-lifetime, short-term
exposures to airborne concentrations of acutely toxic, high-priority
chemicals.'' Id. at 21. In detailing the intended application of AEGL
values, the document states that ``[i]t is anticipated that the AEGL
values will be used for regulatory and nonregulatory purposes by U.S.
federal and state agencies and possibly the international community in
conjunction with chemical emergency response, planning, and prevention
programs. More specifically, the AEGL values will be used for
conducting various risk assessments to aid in the development of
emergency preparedness and prevention plans, as well as real-time
emergency response actions, for accidental chemical releases at fixed
facilities and from transport carriers.'' Id. at 31.
The AEGL-1 value is then specifically defined as ``the airborne
concentration (expressed as ppm (parts per million) or mg/m\3\
(milligrams per cubic meter)) of a substance above which it is
predicted that the general population, including susceptible
individuals, could experience notable discomfort, irritation, or
certain asymptomatic
[[Page 66523]]
nonsensory effects. However, the effects are not disabling and are
transient and reversible upon cessation of exposure.'' Id. at 3. The
document also notes that, ``Airborne concentrations below AEGL-1
represent exposure levels that can produce mild and progressively
increasing but transient and nondisabling odor, taste, and sensory
irritation or certain asymptomatic, nonsensory effects.'' Id.
Similarly, the document defines AEGL-2 values as ``the airborne
concentration (expressed as parts per million or milligrams per cubic
meter) of a substance above which it is predicted that the general
population, including susceptible individuals, could experience
irreversible or other serious, long-lasting adverse health effects or
an impaired ability to escape.'' Id.
ERPG values are derived for use in emergency response, as described
in the American Industrial Hygiene Association's ERP Committee document
titled, ERPGS Procedures and Responsibilities (https://sp4m.aiha.org/insideaiha/GuidelineDevelopment/ERPG/Documents/ERP-SOPs2006.pdf), which
states that, ``Emergency Response Planning Guidelines were developed
for emergency planning and are intended as health based guideline
concentrations for single exposures to chemicals.'' \10\ Id. at 1. The
ERPG-1 value is defined as ``the maximum airborne concentration below
which it is believed that nearly all individuals could be exposed for
up to 1 hour without experiencing other than mild transient adverse
health effects or without perceiving a clearly defined, objectionable
odor.'' Id. at 2. Similarly, the ERPG-2 value is defined as ``the
maximum airborne concentration below which it is believed that nearly
all individuals could be exposed for up to one hour without
experiencing or developing irreversible or other serious health effects
or symptoms which could impair an individual's ability to take
protective action.'' Id. at 1.
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\10\ ERP Committee Procedures and Responsibilities. November 1,
2006. American Industrial Hygiene Association.
---------------------------------------------------------------------------
As can be seen from the definitions above, the AEGL and ERPG values
include the similarly-defined severity levels 1 and 2. For many
chemicals, a severity level 1 value AEGL or ERPG has not been developed
because the types of effects for these chemicals are not consistent
with the AEGL-1/ERPG-1 definitions; in these instances, we compare
higher severity level AEGL-2 or ERPG-2 values to our modeled exposure
levels to screen for potential acute concerns. When AEGL-1/ERPG-1
values are available, they are used in our acute risk assessments.
Acute REL values for 1-hour exposure durations are typically lower
than their corresponding AEGL-1 and ERPG-1 values. Even though their
definitions are slightly different, AEGL-1 values are often the same as
the corresponding ERPG-1 values, and AEGL-2 values are often equal to
ERPG-2 values. Maximum HQ values from our acute screening risk
assessments typically result when basing them on the acute REL value
for a particular pollutant. In cases where our maximum acute HQ value
exceeds 1, we also report the HQ value based on the next highest acute
dose-response value (usually the AEGL-1 and/or the ERPG-1 value).
To develop screening estimates of acute exposures in the absence of
hourly emissions data, generally we first develop estimates of maximum
hourly emissions rates by multiplying the average actual annual hourly
emissions rates by a default factor to cover routinely variable
emissions. We choose the factor to use partially based on process
knowledge and engineering judgment. The factor chosen also reflects a
Texas study of short-term emissions variability, which showed that most
peak emission events in a heavily-industrialized four-county area
(Harris, Galveston, Chambers and Brazoria Counties, Texas) were less
than twice the annual average hourly emissions rate. The highest peak
emissions event was 74 times the annual average hourly emissions rate,
and the 99th percentile ratio of peak hourly emissions rate to the
annual average hourly emissions rate was 9.\11\ Considering this
analysis, to account for more than 99 percent of the peak hourly
emissions, we apply a conservative screening multiplication factor of
10 to the average annual hourly emissions rate in our acute exposure
screening assessments as our default approach. However, we use a factor
other than 10 if we have information that indicates that a different
factor is appropriate for a particular source category. For this source
category, we applied a multiplication factor of 10 to all emission
sources except for HF emissions from the gypsum dewatering stacks and
cooling ponds. The EPA used a multiplication factor of 1 for gypsum
dewatering stacks and cooling ponds based upon the stability of HF
releases from this emission source. Section III.A.2.a of this preamble
as well as the memorandum, ``Emissions Data Used in Residual Risk
Modeling: Phosphoric Acid Manufacturing and Phosphate Fertilizer
Production,'' which is available in the docket for this rulemaking,
discusses our rationale for choosing this factor.
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\11\ See https://www.tceq.state.tx.us/compliance/field_ops/eer/ or docket to access the source of these data.
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As part of our acute risk assessment process, for cases where acute
HQ values from the screening step were less than or equal to 1 (even
under the conservative assumptions of the screening analysis), acute
impacts were deemed negligible and no further analysis was performed.
In cases where an acute HQ from the screening step was greater than 1,
additional site-specific data were considered to develop a more refined
estimate of the potential for acute impacts of concern. For these
source categories, the data refinements employed consisted of, in some
cases, the use of a refined emissions multiplier for individual
emission process groups to estimate the peak hourly emission rates in
lieu of using the default emission multiplier of 10(x) the annual
average 1-hour emission rate.
For the two source categories, we conducted a review of the layout
of emission points at the facilities to ensure they were located within
the facility boundaries as well as to identify the maximum off-site
acute impact receptor for the facilities that did not screen out during
the initial base model run.
Ideally, we would prefer to have continuous measurements over time
to see how the emissions vary by each hour over an entire year. Having
a frequency distribution of hourly emissions rates over a year would
allow us to perform a probabilistic analysis to estimate potential
threshold exceedances and their frequency of occurrence. Such an
evaluation could include a more complete statistical treatment of the
key parameters and elements adopted in this screening analysis.
Recognizing that this level of data is rarely available, we instead
rely on the multiplier approach.
To better characterize the potential health risks associated with
estimated acute exposures to HAP, and in response to a key
recommendation from the SAB's peer review of the EPA's RTR risk
assessment methodologies,\12\ we generally examine a wider range of
available acute health metrics (e.g., RELs, AEGLs) than we do for our
chronic risk assessments. This is in response to the SAB's
acknowledgement
[[Page 66524]]
that there are generally more data gaps and inconsistencies in acute
reference values than there are in chronic reference values. In some
cases, when Reference Value Arrays \13\ for HAP have been developed, we
consider additional acute values (i.e., occupational and international
values) to provide a more complete risk characterization.
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\12\ The SAB peer review of RTR Risk Assessment Methodologies is
available at: https://yosemite.epa.gov/sab/sabproduct.nsf/
4AB3966E263D943A8525771F00668381/$File/EPA-SAB-10-007-unsigned.pdf.
\13\ U.S. EPA. (2009) Chapter 2.9 Chemical Specific Reference
Values for Formaldehyde in Graphical Arrays of Chemical-Specific
Health Effect Reference Values for Inhalation Exposures (Final
Report). U.S. Environmental Protection Agency, Washington, DC, EPA/
600/R-09/061, and available online at https://cfpub.epa.gov/ncea/cfm/recordisplay.cfm?deid=211003.
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4. How did we conduct the multipathway exposure and risk screening?
The EPA conducted a screening analysis examining the potential for
significant human health risks due to exposures via routes other than
inhalation (i.e., ingestion). We first determined whether any sources
in the source categories emitted any hazardous air pollutants known to
be persistent and bioaccumulative in the environment (PB-HAP). The PB-
HAP compounds or compound classes are identified for the screening from
the EPA's Air Toxics Risk Assessment Library (available at https://www2.epa.gov/fera/risk-assessment-and-modeling-air-toxics-risk-assessment-reference-library).
For the Phosphoric Acid Manufacturing source category, we
identified PB-HAP emissions of cadmium compounds, Pb compounds, Hg
compounds, POM and dioxin. For the Phosphate Fertilizer Production
Source Category, we identified PB-HAP emissions of cadmium compounds,
Pb compounds, and Hg compounds.
Because one or more of these PB-HAP are emitted by at least one
facility in the two source categories, we proceeded to the next step of
the evaluation. In this step, we determined whether the facility-
specific emissions rates of the emitted PB-HAP were large enough to
create the potential for significant non-inhalation human health risks
under reasonable worst-case conditions. To facilitate this step, we
developed emissions rate screening levels for several PB-HAP using a
hypothetical upper-end screening exposure scenario developed for use in
conjunction with the EPA's Total Risk Integrated Methodology. Fate,
Transport and Ecological Exposure (TRIM.FaTE) model. The PB-HAP with
emissions rate screening levels are: Pb, cadmium, chlorinated
dibenzodioxins and furans, Hg compounds and POM. We conducted a
sensitivity analysis on the screening scenario to ensure that its key
design parameters would represent the upper end of the range of
possible values, such that it would represent a conservative but not
impossible scenario. The facility-specific emissions rates of each of
these PB-HAP were compared to the emission rate screening levels for
these PB-HAP to assess the potential for significant human health risks
via non-inhalation pathways. We call this application of the TRIM.FaTE
model the Tier I TRIM-screen or Tier I screen.
For the purpose of developing emissions rates for our Tier I TRIM-
screen, we derived emission levels for these PB-HAP (other than Pb
compounds) at which the maximum excess lifetime cancer risk would be 1-
in-1 million (i.e., for polychlorinated dibenzodioxins and furans and
POM) or, for HAP that cause non-cancer health effects (i.e., cadmium
compounds and Hg compounds), the maximum HQ would be 1. If the
emissions rate of any PB-HAP included in the Tier I screen exceeds the
Tier I screening emissions rate for any facility, we conduct a second
screen, which we call the Tier II TRIM-screen or Tier II screen. In the
Tier II screen, the location of each facility that exceeded the Tier I
emission rate is used to refine the assumptions associated with the
environmental scenario while maintaining the exposure scenario
assumptions. We then adjusted the risk-based Tier I screening level for
each PB-HAP for each facility based on an understanding of how exposure
concentrations estimated for the screening scenario change with
meteorology and environmental assumptions. PB-HAP emissions that do not
exceed these new Tier II screening levels are considered to pose no
unacceptable risks. When facilities exceed the Tier II screening
levels, it does not mean that multipathway impacts are significant,
only that we cannot rule out that possibility based on the results of
the screen. These facilities may be further evaluated for multipathway
risks using the TRIM.FaTE model.
In evaluating the potential multi-pathway risk from emissions of Pb
compounds, rather than developing a screening emissions rate for them,
we compared maximum estimated chronic inhalation exposures with the
level of the current NAAQS for Pb.\14\ Values below the level of the
primary (health based) Pb NAAQS were considered to have a low potential
for multi-pathway risk.
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\14\ In doing so, the EPA notes that the legal standard for a
primary NAAQS--that a standard is requisite to protect public health
and provide an adequate margin of safety (CAA section 109(b))--
differs from the CAA section 112(f) standard (requiring among other
things that the standard provide an ``ample margin of safety'').
However, the Pb NAAQS is a reasonable measure of determining risk
acceptability (i.e., the first step of the Benzene NESHAP analysis)
since it is designed to protect the most susceptible group in the
human population--children, including children living near major
lead emitting sources (73 FR 67002/3; 73 FR 67000/3; 73 FR 67005/1).
In addition, applying the level of the primary Pb NAAQS at the risk
acceptability step is conservative, since that primary Pb NAAQS
reflects an adequate margin of safety.
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For further information on the multipathway analysis approach, see
the memorandum, ``Draft Residual Risk Assessment for Phosphate
Fertilizer Production and Phosphoric Acid Manufacturing,'' which is
available in the docket for this action.
5. How did we conduct the environmental risk screening assessment?
a. Adverse Environmental Effect
The EPA has developed a screening approach to examine the potential
for adverse environmental effects as required under section
112(f)(2)(A) of the CAA. Section 112(a)(7) of the CAA defines ``adverse
environmental effect'' as ``any significant and widespread adverse
effect, which may reasonably be anticipated, to wildlife, aquatic life,
or other natural resources, including adverse impacts on populations of
endangered or threatened species or significant degradation of
environmental quality over broad areas.''
b. Environmental HAP
The EPA focuses on seven HAP, which we refer to as ``environmental
HAP,'' in its screening analysis: Five PB-HAP and two acid gases. The
five PB-HAP are cadmium, dioxins/furans, POM, Hg (both inorganic
mercury and methyl mercury) and Pb compounds. The two acid gases are
HCl and HF. The rationale for including these seven HAP in the
environmental risk screening analysis is presented below.
HAP that persist and bioaccumulate are of particular environmental
concern because they accumulate in the soil, sediment and water. The
PB-HAP are taken up, through sediment, soil, water, and/or ingestion of
other organisms, by plants or animals (e.g., small fish) at the bottom
of the food chain. As larger and larger predators consume these
organisms, concentrations of the PB-HAP in the animal tissues increases
as does the potential for adverse effects. The five PB-HAP we evaluate
as part of
[[Page 66525]]
our screening analysis account for 99.8 percent of all PB-HAP emissions
nationally from stationary sources (on a mass basis from the 2005 NEI).
In addition to accounting for almost all of the mass of PB-HAP
emitted, we note that the TRIM.FaTE model that we use to evaluate
multipathway risk allows us to estimate concentrations of for cadmium
compounds, dioxins/furans, POM and Hg in soil, sediment and water. For
Pb compounds, we currently do not have the ability to calculate these
concentrations using the TRIM.FaTE model. Therefore, to evaluate the
potential for adverse environmental effects from Pb compounds, we
compare the estimated HEM-modeled exposures from the source category
emissions of Pb with the level of the secondary NAAQS for Pb.\15\ We
consider values below the level of the secondary Pb NAAQS to be
unlikely to cause adverse environmental effects.
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\15\ The secondary Pb NAAQS is a reasonable measure of
determining whether there is an adverse environmental effect since
it was established considering ``effects on soils, water, crops,
vegetation, man-made materials, animals, wildlife, weather,
visibility and climate, damage to and deterioration of property, and
hazards to transportation, as well as effects on economic values and
on personal comfort and well-being.''
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Due to their well-documented potential to cause direct damage to
terrestrial plants, we include two acid gases, HCl and HF, in the
environmental screening analysis. According to the 2005 NEI, HCl and HF
account for about 99 percent (on a mass basis) of the total acid gas
HAP emitted by stationary sources in the U.S. In addition to the
potential to cause direct damage to plants, high concentrations of HF
in the air have been linked to fluorosis in livestock. Air
concentrations of these HAP are already calculated as part of the human
multipathway exposure and risk screening analysis using the HEM3-AERMOD
air dispersion model, and we are able to use the air dispersion
modeling results to estimate the potential for an adverse environmental
effect.
The EPA acknowledges that other HAP beyond the seven HAP discussed
above may have the potential to cause adverse environmental effects.
Therefore, the EPA may include other relevant HAP in its environmental
risk screening in the future, as modeling science and resources allow.
The EPA invites comment on the extent to which other HAP emitted by the
source categories may cause adverse environmental effects. Such
information should include references to peer-reviewed ecological
effects benchmarks that are of sufficient quality for making regulatory
decisions, as well as information on the presence of organisms located
near facilities within the source category that such benchmarks
indicate could be adversely affected.
c. Ecological Assessment Endpoints and Benchmarks for PB-HAP
An important consideration in the development of the EPA's
screening methodology is the selection of ecological assessment
endpoints and benchmarks. Ecological assessment endpoints are defined
by the ecological entity (e.g., aquatic communities including fish and
plankton) and its attributes (e.g., frequency of mortality). Ecological
assessment endpoints can be established for organisms, populations,
communities or assemblages, and ecosystems.
For PB-HAP (other than Pb compounds), we evaluated the following
community-level ecological assessment endpoints to screen for organisms
directly exposed to HAP in soils, sediment and water:
Local terrestrial communities (i.e., soil invertebrates,
plants) and populations of small birds and mammals that consume soil
invertebrates exposed to PB-HAP in the surface soil.
Local benthic (i.e., bottom sediment dwelling insects,
amphipods, isopods and crayfish) communities exposed to PB-HAP in
sediment in nearby water bodies.
Local aquatic (water-column) communities (including fish
and plankton) exposed to PB-HAP in nearby surface waters.
For PB-HAP (other than Pb compounds), we also evaluated the
following population-level ecological assessment endpoint to screen for
indirect HAP exposures of top consumers via the bioaccumulation of HAP
in food chains:
Piscivorous (i.e., fish-eating) wildlife consuming PB-HAP-
contaminated fish from nearby water bodies.
For cadmium compounds, dioxins/furans, POM and Hg, we identified
the available ecological benchmarks for each assessment endpoint. An
ecological benchmark represents a concentration of HAP (e.g., 0.77 ug
of HAP per liter of water) that has been linked to a particular
environmental effect level (e.g., a no-observed-adverse-effect level
(NOAEL)) through scientific study. For PB-HAP we identified, where
possible, ecological benchmarks at the following effect levels:
Probable effect levels (PEL): Level above which adverse
effects are expected to occur frequently.
Lowest-observed-adverse-effect level (LOAEL): The lowest
exposure level tested at which there are biologically significant
increases in frequency or severity of adverse effects.
NOAEL: The highest exposure level tested at which there
are no biologically significant increases in the frequency or severity
of adverse effect.
We established a hierarchy of preferred benchmark sources to allow
selection of benchmarks for each environmental HAP at each ecological
assessment endpoint. In general, the EPA sources that are used at a
programmatic level (e.g., Office of Water, Superfund Program) were
used, if available. If not, the EPA benchmarks used in regional
programs (e.g., Superfund) were used. If benchmarks were not available
at a programmatic or regional level, we used benchmarks developed by
other federal agencies (e.g., National Oceanic and Atmospheric
Administration (NOAA) or state agencies.
Benchmarks for all effect levels are not available for all PB-HAP
and assessment endpoints. In cases where multiple effect levels were
available for a particular PB-HAP and assessment endpoint, we use all
of the available effect levels to help us to determine whether
ecological risks exist and, if so, whether the risks could be
considered significant and widespread.
d. Ecological Assessment Endpoints and Benchmarks for Acid Gases
The environmental screening analysis also evaluated potential
damage and reduced productivity of plants due to direct exposure to
acid gases in the air. For acid gases, we evaluated the following
ecological assessment endpoint:
Local terrestrial plant communities with foliage exposed
to acidic gaseous HAP in the air.
The selection of ecological benchmarks for the effects of acid
gases on plants followed the same approach as for PB-HAP (i.e., we
examine all of the available chronic benchmarks). For HCl, the EPA
identified chronic benchmark concentrations. We note that the benchmark
for chronic HCl exposure to plants is greater than the reference
concentration for chronic inhalation exposure for human health. This
means that where the EPA includes regulatory requirements to prevent an
exceedance of the reference concentration for human health, additional
analyses for adverse environmental effects of HCl would not be
necessary.
[[Page 66526]]
For HF, the EPA identified chronic benchmark concentrations for
plants and evaluated chronic exposures to plants in the screening
analysis. High concentrations of HF in the air have also been linked to
fluorosis in livestock. However, the HF concentrations at which
fluorosis in livestock occur are higher than those at which plant
damage begins. Therefore, the benchmarks for plants are protective of
both plants and livestock.
e. Screening Methodology
For the environmental risk screening analysis, the EPA first
determined whether any facilities in the Phosphoric Acid Manufacturing
source category and Phosphate Fertilizer Production source category
emitted any of the seven environmental HAP. For the Phosphoric Acid
Manufacturing source category, we identified emissions of cadmium,
dioxin, Hg, Pb, POM, HCl and HF. For the Phosphate Fertilizer
Production source category, we identified emissions of cadmium, Hg, Pb
and HF.
Because one or more of the seven environmental HAP evaluated are
emitted by at least one facility in the source categories, we proceeded
to the second step of the evaluation.
f. PB-HAP Methodology
For cadmium, Hg, POM and dioxins/furans, the environmental
screening analysis consists of two tiers, while Pb compounds are
analyzed differently as discussed earlier. In the first tier, we
determined whether the maximum facility-specific emission rates of each
of the emitted environmental HAP were large enough to create the
potential for adverse environmental effects under reasonable worst-case
environmental conditions. These are the same environmental conditions
used in the human multipathway exposure and risk screening analysis.
To facilitate this step, TRIM.FaTE was run for each PB-HAP under
hypothetical environmental conditions designed to provide
conservatively high HAP concentrations. The model was set to maximize
runoff from terrestrial parcels into the modeled lake, which in turn,
maximized the chemical concentrations in the water, the sediment and
the fish. The resulting media concentrations were then used to back-
calculate a screening level emission rate that corresponded to the
relevant exposure benchmark concentration value for each assessment
endpoint. To assess emissions from a facility, the reported emission
rate for each PB-HAP was compared to the screening level emission rate
for that PB-HAP for each assessment endpoint. If emissions from a
facility do not exceed the Tier I screening level, the facility
``passes'' the screen, and, therefore, is not evaluated further under
the screening approach. If emissions from a facility exceed the Tier I
screening level, we evaluate the facility further in Tier II.
In Tier II of the environmental screening analysis, the emission
rate screening levels are adjusted to account for local meteorology and
the actual location of lakes in the vicinity of facilities that did not
pass the Tier I screen. The modeling domain for each facility in the
Tier II analysis consists of eight octants. Each octant contains 5
modeled soil concentrations at various distances from the facility (5
soil concentrations x 8 octants = total of 40 soil concentrations per
facility) and 1 lake with modeled concentrations for water, sediment
and fish tissue. In the Tier II environmental risk screening analysis,
the 40 soil concentration points are averaged to obtain an average soil
concentration for each facility for each PB-HAP. For the water,
sediment and fish tissue concentrations, the highest value for each
facility for each pollutant is used. If emission concentrations from a
facility do not exceed the Tier II screening level, the facility passes
the screen, and is typically not evaluated further. If emissions from a
facility exceed the Tier II screening level, the facility does not pass
the screen and, therefore, may have the potential to cause adverse
environmental effects. Such facilities are evaluated further to
investigate factors such as the magnitude and characteristics of the
area of exceedance.
g. Acid Gas Methodology
The environmental screening analysis evaluates the potential
phytotoxicity and reduced productivity of plants due to chronic
exposure to acid gases. The environmental risk screening methodology
for acid gases is a single-tier screen that compares the average off-
site ambient air concentration over the modeling domain to ecological
benchmarks for each of the acid gases. Because air concentrations are
compared directly to the ecological benchmarks, emission-based
screening levels are not calculated for acid gases as they are in the
ecological risk screening methodology for PB-HAPs.
For purposes of ecological risk screening, the EPA identifies a
potential for adverse environmental effects to plant communities from
exposure to acid gases when the average concentration of the HAP around
a facility exceeds the LOAEL ecological benchmark. In such cases, we
further investigate factors such as the magnitude and characteristics
of the area of exceedance (e.g., land use of exceedance area, size of
exceedance area) to determine if there is an adverse environmental
effect.
For further information on the environmental screening analysis
approach, see the ``Draft Residual Risk Assessment for Phosphate
Fertilizer Production and Phosphoric Acid Manufacturing'', which is
available in the docket for this action.
6. How did we conduct facility-wide assessments?
To put the source category risks in context, we typically examine
the risks from the entire ``facility,'' where the facility includes all
HAP-emitting operations within a contiguous area and under common
control. In other words, we examine the HAP emissions not only from the
source category emission points of interest, but also emissions of HAP
from all other emission sources at the facility for which we have data.
We examined ``facility-wide'' risks using 2005 NEI data and modeling as
described in sections IV.B.5 and V.A.5 of this preamble.
We analyzed risks due to the inhalation of HAP that are emitted
``facility-wide'' for the populations residing within 50 km of each
facility, consistent with the methods used for the source category
analysis described above. For these facility-wide risk analyses, the
modeled source category risks were compared to the facility-wide risks
to determine the portion of facility-wide risks that could be
attributed to each of the source categories addressed in this proposal.
For the facilities in these source categories, we estimated the maximum
inhalation cancer and chronic non-cancer risks associated with all HAP
emissions sources at the facility, including emissions sources that are
not part of the source categories but are located within a contiguous
area and are under common control. We specifically examined the
facility that was associated with the highest estimate of risk and
determined the percentage of that risk attributable to the source
category of interest. The results of these facility-wide assessments
are summarized in sections IV and V of this preamble. The ``Draft
Residual Risk Assessment for Phosphate Fertilizer Production and
Phosphoric Acid Manufacturing'' available through the docket for this
action provides the methodology and results of the facility-wide
analyses, including all facility-wide risks and the percentage of
source category contribution to facility-wide risks.
[[Page 66527]]
7. How did we consider uncertainties in risk assessment?
In the Benzene NESHAP, we concluded that risk estimation
uncertainty should be considered in our decision-making under the ample
margin of safety framework. Uncertainty and the potential for bias are
inherent in all risk assessments, including those performed for this
proposal. Although uncertainty exists, we believe that our approach,
which used conservative tools and assumptions, ensures that our
decisions are health protective and environmentally protective. A brief
discussion of the uncertainties in the RTR emissions datasets,
dispersion modeling, inhalation exposure estimates and dose-response
relationships follows below. A more thorough discussion of these
uncertainties is included in the Draft Residual Risk Assessment for
Phosphate Fertilizer Production and Phosphoric Acid Manufacturing,
which is available in the docket for this action.
a. Uncertainties in the RTR Emissions Datasets
Although the development of the RTR emissions datasets involved
quality assurance/quality control processes, the accuracy of emissions
values will vary depending on the source of the data, the degree to
which data are incomplete or missing, the degree to which assumptions
made to complete the datasets are accurate, errors in emission
estimates and other factors. The emission estimates considered in this
analysis generally are annual totals for certain years, and they do not
reflect short-term fluctuations during the course of a year or
variations from year to year. The estimates of peak hourly emission
rates for the acute effects screening assessment were based on an
emission adjustment factor applied to the average annual hourly
emission rates, which are intended to account for emission fluctuations
due to normal facility operations.
b. Uncertainties in Dispersion Modeling
We recognize there is uncertainty in ambient concentration
estimates associated with any model, including the EPA's recommended
regulatory dispersion model, AERMOD. In using a model to estimated
ambient pollutant concentrations, the user chooses certain options to
apply. For RTR assessments, we select some model options that have the
potential to overestimate ambient air concentrations (e.g., not
including plume depletion or pollutant transformation). We select other
model options that have the potential to underestimate ambient impacts
(e.g., not including building downwash). Other options that we select
have the potential to either under- or overestimate ambient levels
(e.g., meteorology and receptor locations). On balance, considering the
directional nature of the uncertainties commonly present in ambient
concentrations estimated by dispersion models, the approach we apply in
the RTR assessments should yield unbiased estimates of ambient HAP
concentrations.
c. Uncertainties in Inhalation Exposure
The EPA did not include the effects of human mobility on exposures
in the assessment. Specifically, short-term mobility and long-term
mobility between census blocks in the modeling domain were not
considered.\16\ The approach of not considering short or long-term
population mobility does not bias the estimate of the theoretical MIR
(by definition), nor does it affect the estimate of cancer incidence
because the total population number remains the same. It does, however,
affect the shape of the distribution of individual risks across the
affected population, shifting it toward higher estimated individual
risks at the upper end and reducing the number of people estimated to
be at lower risks, thereby increasing the estimated number of people at
specific high risk levels (e.g., 1-in-10 thousand or 1-in-1 million).
---------------------------------------------------------------------------
\16\ Short-term mobility is movement from one micro-environment
to another over the course of hours or days. Long-term mobility is
movement from one residence to another over the course of a
lifetime.
---------------------------------------------------------------------------
In addition, the assessment predicted the chronic exposures at the
centroid of each populated census block as surrogates for the exposure
concentrations for all people living in that block. Using the census
block centroid to predict chronic exposures tends to over-predict
exposures for people in the census block who live farther from the
facility and under-predict exposures for people in the census block who
live closer to the facility. Thus, using the census block centroid to
predict chronic exposures may lead to a potential understatement or
overstatement of the true maximum impact, but is an unbiased estimate
of average risk and incidence. We reduce this uncertainty by analyzing
large census blocks near facilities using aerial imagery and adjusting
the location of the block centroid to better represent the population
in the block, as well as adding additional receptor locations where the
block population is not well represented by a single location.
The assessment evaluates the cancer inhalation risks associated
with pollutant exposures over a 70-year period, which is the assumed
lifetime of an individual. In reality, both the length of time that
modeled emission sources at facilities actually operate (i.e., more or
less than 70 years) and the domestic growth or decline of the modeled
industry (i.e., the increase or decrease in the number or size of
domestic facilities) will influence the future risks posed by a given
source or source category. Depending on the characteristics of the
industry, these factors will, in most cases, result in an overestimate
both in individual risk levels and in the total estimated number of
cancer cases. However, in the unlikely scenario where a facility
maintains, or even increases, its emissions levels over a period of
more than 70 years, residents live beyond 70 years at the same
location, and the residents spend most of their days at that location,
then the cancer inhalation risks could potentially be underestimated.
However, annual cancer incidence estimates from exposures to emissions
from these sources would not be affected by the length of time an
emissions source operates.
The exposure estimates used in these analyses assume chronic
exposures to ambient (outdoor) levels of pollutants. Because most
people spend the majority of their time indoors, actual exposures may
not be as high, depending on the characteristics of the pollutants
modeled. For many of the HAP, indoor levels are roughly equivalent to
ambient levels, but for very reactive pollutants or larger particles,
indoor levels are typically lower. This factor has the potential to
result in an overestimate of 25 to 30 percent of exposures.\17\
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\17\ U.S. EPA. National-Scale Air Toxics Assessment for 1996.
(EPA 453/R-01-003; January 2001; page 85.)
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In addition to the uncertainties highlighted above, there are
several factors specific to the acute exposure assessment that the EPA
conducts as part of the risk review under section 112 of the CAA that
should be highlighted. The accuracy of an acute inhalation exposure
assessment depends on the simultaneous occurrence of independent
factors that may vary greatly, such as hourly emissions rates,
meteorology and the presence of humans at the location of the maximum
concentration. In the acute screening assessment that we conduct under
the RTR program, we assume that peak emissions from the source category
and worst-case meteorological conditions co-occur, thus resulting in
maximum ambient concentrations. These two
[[Page 66528]]
events are unlikely to occur at the same time, making these assumptions
conservative. We then include the additional assumption that a person
is located at this point during this same time period. For this source
category, these assumptions would tend to be worst-case actual
exposures as it is unlikely that a person would be located at the point
of maximum exposure during the time when peak emissions and worst-case
meteorological conditions occur simultaneously.
d. Uncertainties in Dose-Response Relationships
There are uncertainties inherent in the development of the dose-
response values used in our risk assessments for cancer effects from
chronic exposures and non-cancer effects from both chronic and acute
exposures. Some uncertainties may be considered quantitatively, and
others generally are expressed in qualitative terms. We note as a
preface to this discussion a point on dose-response uncertainty that is
brought out in the EPA's 2005 Cancer Guidelines; \18\ namely, that
``the primary goal of EPA actions is protection of human health;
accordingly, as an Agency policy, risk assessment procedures, including
default options that are used in the absence of scientific data to the
contrary, should be health protective'' (EPA 2005 Cancer Guidelines,
pages 1-7). This is the approach followed here as summarized in the
next several paragraphs. A complete detailed discussion of
uncertainties and variability in dose-response relationships is given
in the Draft Residual Risk Assessment for Phosphate Fertilizer
Production and Phosphoric Acid Manufacturing, which is available in the
docket for this action.
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\18\ Guidelines for Carcinogen Risk Assessment, EPA/630/P-03/
001F, March 2005, Risk Assessment Forum, U.S. Environmental
Protection Agency, Washington, DC.
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Cancer URE values used in our risk assessments are those that have
been developed to generally provide an upper bound estimate of risk.
That is, they represent a ``plausible upper limit to the true value of
a quantity'' (although this is usually not a true statistical
confidence limit).\19\ In some circumstances, the true risk could be as
low as zero; however, in other circumstances the risk could be
greater.\20\ When developing an upper bound estimate of risk and to
provide risk values that do not underestimate risk, health-protective
default approaches are generally used. To err on the side of ensuring
adequate health protection, the EPA typically uses the upper bound
estimates rather than lower bound or central tendency estimates in our
risk assessments, an approach that may have limitations for other uses
(e.g., priority-setting or expected benefits analysis).
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\19\ Upper bound, IRIS glossary (https://www.epa.gov/NCEA/iris/help_gloss.htm).
\20\ An exception to this is the URE for benzene, which is
considered to cover a range of values, each end of which is
considered to be equally plausible, and which is based on maximum
likelihood estimates.
---------------------------------------------------------------------------
Chronic non-cancer RfC and reference dose (RfD) values represent
chronic exposure levels that are intended to be health-protective
levels. Specifically, these values provide an estimate (with
uncertainty spanning perhaps an order of magnitude) of a continuous
inhalation exposure (RfC) or a daily oral exposure (RfD) to the human
population (including sensitive subgroups) that is likely to be without
an appreciable risk of deleterious effects during a lifetime. To derive
values that are intended to be ``without appreciable risk,'' the
methodology relies upon an uncertainty factor (UF) approach (U.S. EPA,
1993, 1994) 21 22 which considers uncertainty, variability
and gaps in the available data. The UF are applied to derive reference
values that are intended to protect against appreciable risk of
deleterious effects. The UF are commonly default values,\23\ e.g.,
factors of 10 or 3, used in the absence of compound-specific data;
where data are available, UF may also be developed using compound-
specific information. When data are limited, more assumptions are
needed and more UF are used. Thus, there may be a greater tendency to
overestimate risk in the sense that further study might support
development of reference values that are higher (i.e., less potent)
because fewer default assumptions are needed. However, for some
pollutants, it is possible that risks may be underestimated.
---------------------------------------------------------------------------
\21\ U.S. EPA. Reference Dose (RfD): Description and Use in
Health Risk Assessments. Dated March 1993.
\22\ U.S. EPA. Methods for Derivation of Inhalation Reference
Concentrations and Application of Inhalation Dosimetry. EPA/600/8-
90/066F. Dated October 1994.
\23\ According to the NRC report, Science and Judgment in Risk
Assessment (NRC, 1994) ``[Default] options are generic approaches,
based on general scientific knowledge and policy judgment, that are
applied to various elements of the risk assessment process when the
correct scientific model is unknown or uncertain.'' The 1983 NRC
report, Risk Assessment in the Federal Government: Managing the
Process, defined default option as ``the option chosen on the basis
of risk assessment policy that appears to be the best choice in the
absence of data to the contrary'' (NRC, 1983a, p. 63). Therefore,
default options are not rules that bind the agency; rather, the
agency may depart from them in evaluating the risks posed by a
specific substance when it believes this to be appropriate. In
keeping with the EPA's goal of protecting public health and the
environment, default assumptions are used to ensure that risk to
chemicals is not underestimated (although defaults are not intended
to overtly overestimate risk). See EPA, 2004, An Examination of EPA
Risk Assessment Principles and Practices, EPA/100/B-04/001 available
at: https://www.epa.gov/osa/pdfs/ratf-final.pdf.
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While collectively termed ``UF,'' these factors account for a
number of different quantitative considerations when using observed
animal (usually rodent) or human toxicity data in the development of
the RfC. The UF are intended to account for: (1) Variation in
susceptibility among the members of the human population (i.e., inter-
individual variability); (2) uncertainty in extrapolating from
experimental animal data to humans (i.e., interspecies differences);
(3) uncertainty in extrapolating from data obtained in a study with
less-than-lifetime exposure (i.e., extrapolating from sub-chronic to
chronic exposure); (4) uncertainty in extrapolating the observed data
to obtain an estimate of the exposure associated with no adverse
effects; and (5) uncertainty when the database is incomplete or there
are problems with the applicability of available studies.
Many of the UF used to account for variability and uncertainty in
the development of acute reference values are quite similar to those
developed for chronic durations, but they more often use individual UF
values that may be less than 10. The UF are applied based on chemical-
specific or health effect-specific information (e.g., simple irritation
effects do not vary appreciably between human individuals, hence a
value of 3 is typically used), or based on the purpose for the
reference value (see the following paragraph). The UF applied in acute
reference value derivation include: (1) Heterogeneity among humans; (2)
uncertainty in extrapolating from animals to humans; (3) uncertainty in
lowest observed adverse effect (exposure) level to no observed adverse
effect (exposure) level adjustments; and (4) uncertainty in accounting
for an incomplete database on toxic effects of potential concern.
Additional adjustments are often applied to account for uncertainty in
extrapolation from observations at one exposure duration (e.g., 4
hours) to derive an acute reference value at another exposure duration
(e.g., 1 hour).
Not all acute reference values are developed for the same purpose
and care must be taken when interpreting the results of an acute
assessment of human health effects relative to the reference value or
values being exceeded. Where relevant to the estimated exposures, the
lack of short-term dose-response values at different levels of severity
should be factored into
[[Page 66529]]
the risk characterization as potential uncertainties.
For a group of compounds that are unspeciated (e.g., glycol
ethers), we conservatively use the most protective reference value of
an individual compound in that group to estimate risk. Similarly, for
an individual compound in a group (e.g., ethylene glycol diethyl ether)
that does not have a specified reference value, we also apply the most
protective reference value from the other compounds in the group to
estimate risk.
e. Uncertainties in the Multipathway Assessment
For each source category, we generally rely on site-specific levels
of PB-HAP emissions to determine whether a refined assessment of the
impacts from multipathway exposures is necessary. This determination is
based on the results of a two-tiered screening analysis that relies on
the outputs from models that estimate environmental pollutant
concentrations and human exposures for 4 PB-HAP. Two important types of
uncertainty associated with the use of these models in RTR risk
assessments and inherent to any assessment that relies on environmental
modeling are model uncertainty and input uncertainty.\24\
---------------------------------------------------------------------------
\24\ In the context of this discussion, the term ``uncertainty''
as it pertains to exposure and risk encompasses both variability in
the range of expected inputs and screening results due to existing
spatial, temporal, and other factors, as well as uncertainty in
being able to accurately estimate the true result.
---------------------------------------------------------------------------
Model uncertainty concerns whether the selected models are
appropriate for the assessment being conducted and whether they
adequately represent the actual processes that might occur for that
situation. An example of model uncertainty is the question of whether
the model adequately describes the movement of a pollutant through the
soil. This type of uncertainty is difficult to quantify. However, based
on feedback received from previous EPA Science Advisory Board reviews
and other reviews, we are confident that the models used in the screen
are appropriate and state-of-the-art for the multipathway risk
assessments conducted in support of RTR.
Input uncertainty is concerned with how accurately the models have
been configured and parameterized for the assessment at hand. For Tier
I of the multipathway screen, we configured the models to avoid
underestimating exposure and risk. This was accomplished by selecting
upper-end values from nationally-representative data sets for the more
influential parameters in the environmental model, including selection
and spatial configuration of the area of interest, lake location and
size, meteorology, surface water and soil characteristics and structure
of the aquatic food web. We also assume an ingestion exposure scenario
and values for human exposure factors that represent reasonable maximum
exposures.
In Tier II of the multipathway assessment, we refine the model
inputs to account for meteorological patterns in the vicinity of the
facility versus using upper-end national values and we identify the
actual location of lakes near the facility rather than the default lake
location that we apply in Tier I. By refining the screening approach in
Tier II to account for local geographical and meteorological data, we
decrease the likelihood that concentrations in environmental media are
overestimated, thereby increasing the usefulness of the screen. The
assumptions and the associated uncertainties regarding the selected
ingestion exposure scenario are the same for Tier I and Tier II.
For both Tiers I and II of the multipathway assessment, our
approach to addressing model input uncertainty is generally cautious.
We choose model inputs from the upper end of the range of possible
values for the influential parameters used in the models, and we assume
that the exposed individual exhibits ingestion behavior that would lead
to a high total exposure. This approach reduces the likelihood of not
identifying high risks for adverse impacts.
Despite the uncertainties, when individual pollutants or facilities
do screen out, we are confident that the potential for adverse
multipathway impacts on human health is very low. On the other hand,
when individual pollutants or facilities do not screen out, it does not
mean that multipathway impacts are significant, only that we cannot
rule out that possibility and that a refined multipathway analysis for
the site might be necessary to obtain a more accurate risk
characterization for the source category.
For further information on uncertainties and the Tier I and II
screening methods, refer to the risk document, Appendix 5, ``Technical
Support Document for TRIM-Based Multipathway Tiered Screening
Methodology for RTR.''
f. Uncertainties in the Environmental Risk Screening Assessment
For each source category, we generally rely on site-specific levels
of environmental HAP emissions to perform an environmental screening
assessment. The environmental screening assessment is based on the
outputs from models that estimate environmental HAP concentrations. The
same models, specifically the TRIM.FaTE multipathway model and the
AERMOD air dispersion model, are used to estimate environmental HAP
concentrations for both the human multipathway screening analysis and
for the environmental screening analysis. Therefore, both screening
assessments have similar modeling uncertainties.
Two important types of uncertainty associated with the use of these
models in RTR environmental screening assessments--and inherent to any
assessment that relies on environmental modeling--are model uncertainty
and input uncertainty.\25\
---------------------------------------------------------------------------
\25\ In the context of this discussion, the term
``uncertainty,'' as it pertains to exposure and risk assessment,
encompasses both variability in the range of expected inputs and
screening results due to existing spatial, temporal, and other
factors, as well as uncertainty in being able to accurately estimate
the true result.
---------------------------------------------------------------------------
Model uncertainty concerns whether the selected models are
appropriate for the assessment being conducted and whether they
adequately represent the movement and accumulation of environmental HAP
emissions in the environment. For example, does the model adequately
describe the movement of a pollutant through the soil? This type of
uncertainty is difficult to quantify. However, based on feedback
received from previous EPA SAB reviews and other reviews, we are
confident that the models used in the screen are appropriate and state-
of-the-art for the environmental risk assessments conducted in support
of our RTR analyses.
Input uncertainty is concerned with how accurately the models have
been configured and parameterized for the assessment at hand. For Tier
I of the environmental screen for PB-HAP, we configured the models to
avoid underestimating exposure and risk to reduce the likelihood that
the results indicate the risks are lower than they actually are. This
was accomplished by selecting upper-end values from nationally-
representative data sets for the more influential parameters in the
environmental model, including selection and spatial configuration of
the area of interest, the location and size of any bodies of water,
meteorology, surface water and soil characteristics and structure of
the aquatic food web. In Tier I, we used the maximum facility-specific
emissions for the PB-HAP (other than Pb compounds, which were evaluated
by comparison to the secondary Pb NAAQS) that were
[[Page 66530]]
included in the environmental screening assessment and each of the
media when comparing to ecological benchmarks. This is consistent with
the conservative design of Tier I of the screen. In Tier II of the
environmental screening analysis for PB-HAP, we refine the model inputs
to account for meteorological patterns in the vicinity of the facility
versus using upper-end national values, and we identify the locations
of water bodies near the facility location. By refining the screening
approach in Tier II to account for local geographical and
meteorological data, we decrease the likelihood that concentrations in
environmental media are overestimated, thereby increasing the
usefulness of the screen. To better represent widespread impacts, the
modeled soil concentrations are averaged in Tier II to obtain one
average soil concentration value for each facility and for each PB-HAP.
For PB-HAP concentrations in water, sediment and fish tissue, the
highest value for each facility for each pollutant is used.
For the environmental screening assessment for acid gases, we
employ a single-tiered approach. We use the modeled air concentrations
and compare those with ecological benchmarks.
For both Tiers I and II of the environmental screening assessment,
our approach to addressing model input uncertainty is generally
cautious. We choose model inputs from the upper end of the range of
possible values for the influential parameters used in the models, and
we assume that the exposed individual exhibits ingestion behavior that
would lead to a high total exposure. This approach reduces the
likelihood of not identifying potential risks for adverse environmental
impacts.
Uncertainty also exists in the ecological benchmarks for the
environmental risk screening analysis. We established a hierarchy of
preferred benchmark sources to allow selection of benchmarks for each
environmental HAP at each ecological assessment endpoint. In general,
EPA benchmarks used at a programmatic level (e.g., Office of Water,
Superfund Program) were used if available. If not, we used EPA
benchmarks used in regional programs (e.g., Superfund Program). If
benchmarks were not available at a programmatic or regional level, we
used benchmarks developed by other agencies (e.g., NOAA) or by state
agencies.
In all cases (except for Pb compounds, which were evaluated through
a comparison to the NAAQS), we searched for benchmarks at the following
three effect levels, as described in section III.A.5 of this preamble:
1. A no-effect level (i.e., NOAEL).
2. Threshold-effect level (i.e., LOAEL).
3. Probable effect level (i.e., PEL).
For some ecological assessment endpoint/environmental HAP
combinations, we could identify benchmarks for all three effect levels,
but for most, we could not. In one case, where different agencies
derived significantly different numbers to represent a threshold for
effect, we included both. In several cases, only a single benchmark was
available. In cases where multiple effect levels were available for a
particular PB-HAP and assessment endpoint, we used all of the available
effect levels to help us to determine whether risk exists and if the
risks could be considered significant and widespread.
The EPA evaluates the following seven HAP in the environmental risk
screening assessment: Cadmium, dioxins/furans, POM, Hg (both inorganic
Hg and methyl Hg), Pb compounds, HCl and HF, where applicable. These
seven HAP represent pollutants that can cause adverse impacts for
plants and animals either through direct exposure to HAP in the air or
through exposure to HAP that is deposited from the air onto soils and
surface waters. These seven HAP also represent those HAP for which we
can conduct a meaningful environmental risk screening assessment. For
other HAP not included in our screening assessment, the model has not
been parameterized such that it can be used for that purpose. In some
cases, depending on the HAP, we may not have appropriate multipathway
models that allow us to predict the concentration of that pollutant.
The EPA acknowledges that other HAP beyond the seven HAP that we are
evaluating may have the potential to cause adverse environmental
effects and, therefore, the EPA may evaluate other relevant HAP in the
future, as modeling science and resources allow.
Further information on uncertainties and the Tier I and II
environmental screening methods, is provided in Appendix 5 of the
document, ``Technical Support Document for TRIM-Based Multipathway
Tiered Screening Methodology for RTR: Summary of Approach and
Evaluation.'' Also, see the memorandum, ``Draft Residual Risk
Assessment for Phosphate Fertilizer Production and Phosphoric Acid
Manufacturing,'' which is available in the docket for this action.
B. How did we consider the risk results in making decisions for this
proposal?
As discussed in section II.A of this preamble, in evaluating and
developing standards under CAA section 112(f)(2), we apply a two-step
process to address residual risk. In the first step, the EPA determines
whether risks are acceptable. This determination ``considers all health
information, including risk estimation uncertainty, and includes a
presumptive limit on maximum individual lifetime [cancer] risk (MIR)
\26\ of approximately [1-in-10 thousand] [i.e., 100-in-1 million].'' 54
FR 38045, September 14, 1989. If risks are unacceptable, the EPA must
determine the emissions standards necessary to bring risks to an
acceptable level without considering costs. In the second step of the
process, the EPA considers whether the emissions standards provide an
ample margin of safety ``in consideration of all health information,
including the number of persons at risk levels higher than
approximately 1-in-1 million, as well as other relevant factors,
including costs and economic impacts, technological feasibility, and
other factors relevant to each particular decision.'' Id. The EPA must
promulgate emission standards necessary to provide an ample margin of
safety. After conducting the ample margin of safety analysis, we
consider whether a more stringent standard is necessary to prevent,
taking into consideration costs, energy, safety and other relevant
factors, an adverse environmental effect.
---------------------------------------------------------------------------
\26\ Although defined as ``maximum individual risk,'' MIR refers
only to cancer risk. MIR, one metric for assessing cancer risk, is
the estimated risk where an individual exposed to the maximum level
of a pollutant for a lifetime.
---------------------------------------------------------------------------
In past residual risk actions, the EPA considered a number of human
health risk metrics associated with emissions from the categories under
review, including the MIR, the number of persons in various risk
ranges, cancer incidence, the maximum non-cancer HI and the maximum
acute non-cancer hazard. See, e.g., 72 FR 25138, May 3, 2007; 71 FR
42724, July 27, 2006. The EPA considered this health information for
both actual and allowable emissions. See, e.g., 75 FR 65068, October
21, 2010; 75 FR 80220, December 21, 2010; 76 FR 29032, May 19, 2011.
The EPA also discussed risk estimation uncertainties and considered the
uncertainties in the determination of acceptable risk and ample margin
of safety in these past actions. The EPA considered this same type of
information in support of this action.
The agency is considering these various measures of health
information
[[Page 66531]]
to inform our determinations of risk acceptability and ample margin of
safety under CAA section 112(f). As explained in the Benzene NESHAP,
``the first step judgment on acceptability cannot be reduced to any
single factor'' and, thus, ``[t]he Administrator believes that the
acceptability of risk under [previous] section 112 is best judged on
the basis of a broad set of health risk measures and information.'' 54
FR 38046, September 14, 1989. Similarly, with regard to the ample
margin of safety determination, ``the Agency again considers all of the
health risk and other health information considered in the first step.
Beyond that information, additional factors relating to the appropriate
level of control will also be considered, including cost and economic
impacts of controls, technological feasibility, uncertainties, and any
other relevant factors.'' Id.
The Benzene NESHAP approach provides flexibility regarding factors
the EPA may consider in making determinations and how the EPA may weigh
those factors for each source category. In responding to comment on our
policy under the Benzene NESHAP, the EPA explained that:
``[t]he policy chosen by the Administrator permits consideration of
multiple measures of health risk. Not only can the MIR figure be
considered, but also incidence, the presence of non-cancer health
effects, and the uncertainties of the risk estimates. In this way,
the effect on the most exposed individuals can be reviewed as well
as the impact on the general public. These factors can then be
weighed in each individual case. This approach complies with the
Vinyl Chloride mandate that the Administrator ascertain an
acceptable level of risk to the public by employing [her] expertise
to assess available data. It also complies with the Congressional
intent behind the CAA, which did not exclude the use of any
particular measure of public health risk from the EPA's
consideration with respect to CAA section 112 regulations, and
thereby implicitly permits consideration of any and all measures of
health risk which the Administrator, in [her] judgment, believes are
appropriate to determining what will `protect the public health'.''
See 54 FR at 38057, September 14, 1989. Thus, the level of the MIR
is only one factor to be weighed in determining acceptability of risks.
The Benzene NESHAP explained that ``an MIR of approximately one in 10
thousand should ordinarily be the upper end of the range of
acceptability. As risks increase above this benchmark, they become
presumptively less acceptable under CAA section 112, and would be
weighed with the other health risk measures and information in making
an overall judgment on acceptability. Or, the Agency may find, in a
particular case, that a risk that includes MIR less than the
presumptively acceptable level is unacceptable in the light of other
health risk factors.'' Id. at 38045. Similarly, with regard to the
ample margin of safety analysis, the EPA stated in the Benzene NESHAP
that: ``EPA believes the relative weight of the many factors that can
be considered in selecting an ample margin of safety can only be
determined for each specific source category. This occurs mainly
because technological and economic factors (along with the health-
related factors) vary from source category to source category.'' Id. at
38061. We also consider the uncertainties associated with the various
risk analyses, as discussed earlier in this preamble, in our
determinations of acceptability and ample margin of safety.
The EPA notes that it has not considered certain health information
to date in making residual risk determinations. At this time, we do not
attempt to quantify those HAP risks that may be associated with
emissions from other facilities that do not include the source
categories in question, mobile source emissions, natural source
emissions, persistent environmental pollution or atmospheric
transformation in the vicinity of the sources in these categories.
The agency understands the potential importance of considering an
individual's total exposure to HAP in addition to considering exposure
to HAP emissions from the source category and facility. We recognize
that such consideration may be particularly important when assessing
non-cancer risks, where pollutant-specific exposure health reference
levels (e.g., RfCs) are based on the assumption that thresholds exist
for adverse health effects. For example, the agency recognizes that,
although exposures attributable to emissions from a source category or
facility alone may not indicate the potential for increased risk of
adverse non-cancer health effects in a population, the exposures
resulting from emissions from the facility in combination with
emissions from all of the other sources (e.g., other facilities) to
which an individual is exposed may be sufficient to result in increased
risk of adverse non-cancer health effects. In May 2010, the SAB advised
the EPA ``that RTR assessments will be most useful to decision makers
and communities if results are presented in the broader context of
aggregate and cumulative risks, including background concentrations and
contributions from other sources in the area.'' \27\
---------------------------------------------------------------------------
\27\ EPA's responses to this and all other key recommendations
of the SAB's advisory on RTR risk assessment methodologies (which is
available at: https://yosemite.epa.gov/sab/sabproduct.nsf/
4AB3966E263D943A8525771F00668381/$File/EPA-SAB-1-007-unsigned.pdf)
are outlined in a memorandum to this rulemaking docket from David
Guinnup titled, EPA's Actions in Response to the Key Recommendations
of the SAB Review of RTR Risk Assessment Methodologies.
---------------------------------------------------------------------------
In response to the SAB recommendations, the EPA is incorporating
cumulative risk analyses into its RTR risk assessments, including those
reflected in this proposal. The agency is: (1) Conducting facility-wide
assessments, which include source category emission points as well as
other emission points within the facilities; (2) considering sources in
the same category whose emissions result in exposures to the same
individuals; and (3) for some persistent and bioaccumulative
pollutants, analyzing the ingestion route of exposure. In addition, the
RTR risk assessments have always considered aggregate cancer risk from
all carcinogens and aggregate non-cancer HI from all non-carcinogens
affecting the same target organ system.
Although we are interested in placing source category and facility-
wide HAP risks in the context of total HAP risks from all sources
combined in the vicinity of each source, we are concerned about the
uncertainties of doing so. Because of the contribution to total HAP
risk from emission sources other than those that we have studied in
depth during this RTR review such estimates of total HAP risks would
have significantly greater associated uncertainties than the source
category or facility-wide estimates. Such aggregate or cumulative
assessments would compound those uncertainties, making the assessments
too unreliable.
C. How did we perform the technology reviews for the NESHAP and NSPS?
Our technology review focused on the identification and evaluation
of developments in practices, processes and control technologies that
have occurred since the NESHAP standards were promulgated. We also
focused on the emission limitations and percent reductions achieved in
practice that have occurred since the NSPS standards were promulgated.
Where we identified such developments, in order to inform our decision
of whether it is ``necessary'' to revise the emissions standards, we
analyzed the technical feasibility of applying these developments and
the estimated costs, energy implications, non-air environmental
impacts, as well as
[[Page 66532]]
considering the emission reductions. For the NEHAP, we also considered
the appropriateness of applying controls to new sources versus
retrofitting existing sources.
Based on our analyses of the available data and information, we
identified potential developments in practices, processes and control
technologies. For this exercise, we considered any of the following to
be a ``development'':
Any add-on control technology or other equipment that was
not identified and considered during development of the original NESHAP
and NSPS.
Any improvements in add-on control technology or other
equipment (that were identified and considered during development of
the original NESHAP and NSPS) that could result in additional emissions
reduction.
Any work practice or operational procedure that was not
identified or considered during development of the original NESHAP and
NSPS.
Any process change or pollution prevention alternative
that could be broadly applied to the industry and that was not
identified or considered during development of the original NESHAP and
NSPS.
Any significant changes in the cost (including cost
effectiveness) of applying controls (including controls the EPA
considered during the development of the original NESHAP and NSPS).
In addition to reviewing the practices, processes or control
technologies that were considered at the time we developed the 1999
Phosphoric Acid Manufacturing and Phosphate Fertilizer Production
NESHAP (i.e., NESHAP subpart AA and NESHAP subpart BB), we reviewed a
variety of data sources in our investigation of potential practices,
processes or controls to consider. Among the data sources we reviewed
were the NESHAP for various industries that were promulgated since the
NESHAP and NSPS standards being reviewed in this action. We reviewed
the regulatory requirements and/or technical analyses associated with
these regulatory actions to identify any practices, processes and
control technologies considered in these efforts that could be applied
to emission sources in the Phosphoric Acid Manufacturing and Phosphate
Fertilizer Production source categories as well as the costs, non-air
impacts and energy implications associated with the use of these
technologies.
We also consulted the EPA's RBLC to identify potential technology
advances. Control technologies, classified as Reasonably Available
Control Technology (RACT), Best Available Control Technology (BACT), or
Lowest Achievable Emissions Rate (LAER) apply to stationary sources
depending on whether the sources are existing or new, and depending on
the size, age and location of the facility. BACT and LAER (and
sometimes RACT) are determined on a case-by-case basis, usually by
state or local permitting agencies. The EPA established the RBLC to
provide a central database of air pollution technology information
(including technologies required in source-specific permits) to promote
the sharing of information among permitting agencies and to aid in
identifying future possible control technology options that might apply
broadly to numerous sources within a category or apply only on a
source-by-source basis. The RBLC contains over 5,000 air pollution
control permit determinations that can help identify appropriate
technologies to mitigate many air pollutant emission streams. We
searched this database to determine whether it contained any practices,
processes or control technologies that are applicable to the types of
processes covered by the phosphoric acid and phosphate fertilizer
NESHAP and NSPS.
Additionally, we requested information from facilities regarding
developments in practices, processes or control technology. Finally, we
reviewed information from other sources, such as state and/or local
permitting agency databases and industry-supported databases.
IV. Analytical Results and Proposed Decisions for the Phosphoric Acid
Manufacturing Source Category
A. What actions are we taking pursuant to CAA sections 112(d)(2) and
112(d)(3) for the Phosphoric Acid Manufacturing source category?
1. MACT and Work Practice Standards for Phosphate Rock Dryers and
Calciners
We are proposing MACT standards pursuant to CAA section 112(d)(2)
and (d)(3), and work practice standards pursuant to CAA section 112(h),
for phosphate rock calciners, an emissions source that was regulated
under the initial MACT standard for PM only, and adding pollutants, Hg
and HF, that were not regulated under the initial NESHAP subpart AA.
Under CAA section 112(d)(3), the EPA is required to promulgate
emissions limits for all HAP emitted from major source categories (see
National Lime v. EPA, 233 F. 3d 625, 634 (D.C. Cir. 2000); see also
Sierra Club v. EPA, 479 F. 3d 875, 878 and 883 (D.C. Cir. 2007)
(finding that the EPA must set standards for HAP even if they are not
currently controlled with technology and that the agency may not set
``no emissions reductions'' MACT floors).
The United States Court of Appeals for the District of Columbia
Circuit has also held that the EPA may permissibly amend improper MACT
determinations, including amendments to improperly promulgated floor
determinations, using its authority under CAA section 112(d)(2) and
(3). Medical Waste Institute v. EPA, 645 F. 3d 420, 425-27 (D.C. Cir.
2011). National Lime, 233 F. 3d at 633-34; see also Medical Waste
Incinerator 645 F. 3d at 426 (resetting MACT floor, based on post-
compliance data, permissible when originally-established floor was
improperly established, and permissibility of the EPA's action does not
turn on whether the prior standard was remanded or vacated); Portland
Cement Ass'n v. EPA, 665 F.3d 177 at 189 (the EPA may reassess its
standards including revising existing floors).
Phosphate rock dryers are no longer used in the manufacture of
phosphoric acid or phosphate fertilizers. Rock dryers were previously
used in the industry in the manufacture of GTSP. Because there are no
longer any U.S. producers of GTSP, the rock dryers that were previously
used in this industry are no longer in operation. In response to our
April 2010 CAA section 114 request, we received emissions data for one
dryer that is currently used in the production of defluorinated
phosphate rock, which is subsequently used in the production of animal
feed products. Because this process is not part of the regulated source
categories, Phosphoric Acid or Phosphate Fertilizer NESHAP, these data
were not used to set emissions limits and the EPA is not proposing
revised emissions limits for rock dryers.
a. Determination of Emission Standards for Mercury From Phosphate Rock
Calciners
The 1999 Phosphoric Acid Manufacturing NESHAP (i.e., NESHAP subpart
AA) specified emissions limits for metal HAP (e.g., arsenic, cadmium,
Pb, Hg) from phosphate rock dryers and phosphate rock calciners in
terms of a PM emissions limit (i.e., PM is used as a surrogate for all
metal HAP). However, in this source category, PM is an improper
surrogate for Hg. Therefore, we are eliminating the use of PM as a
surrogate for Hg and proposing a Hg emission limit for phosphate rock
calciners. Based on information provided by industry, rock dryers are
no longer used in the production of phosphoric acid and their future
use is
[[Page 66533]]
not anticipated, so there are no emissions from rock dryers for this
source category. Therefore, we are not proposing a Hg emission limit
for rock dryers. We are retaining the PM standard as a surrogate for
other HAP metal emissions from phosphate rock calciners.
In general, MACT floor analyses involve an assessment of the
emissions from the best-performing sources in a source category using
the available emissions information. For each source category, the
assessment involves a review of emissions data with an appropriate
accounting for emissions variability. Various methods of estimating
emissions can be used if the methods can be shown to provide reasonable
estimates of the actual emissions performance of a source or sources.
The MACT standards for existing sources must be at least as
stringent as the average emissions limitation achieved by the best-
performing 12 percent of existing sources (for which the Administrator
has emissions information) or the best-performing five sources for
source categories or subcategories with fewer than 30 sources (CAA
section 112(d)(3)(A) and (d)(3)(B)). For new sources, MACT standards
must be at least as stringent as the control level achieved in practice
by the best-controlled similar source (CAA section 112(d)(3)). The EPA
must also consider more stringent ``beyond-the-floor'' control options.
When considering beyond-the-floor options, the EPA must consider not
only the maximum degree of reduction in emissions of HAP, but must take
into account costs, energy, and non-air quality health and
environmental impacts.
In 2014, only one facility operates phosphate rock calciners. In
response to the April 2010 CAA section 114 request, the facility
provided Hg emissions testing results for one of their six calciners to
the EPA. In addition, the facility provided Hg emissions testing
results for another, previously untested calciner in response to the
January 2014 CAA section 114 request. As a result, the EPA had two
datasets (at one facility) on which to base the MACT floors for Hg for
new and existing phosphate rock calciners. However, calciner Hg
emissions are the result of Hg contained in the fuel and raw materials.
Because the six calciners are designed to be identical and use the same
raw materials and fuels, Hg emissions from the six calciners are
expected to be identical. This determination is consistent with the
June 13, 2002, amendments to the NESHAP subpart AA (67 FR 40814) when
the EPA could not find any reason to believe that the six calciners are
not identical in regards to particulate emissions. In the preamble to
the 2002 amendments, we concluded that factors other than the MACT
technology (e.g., the source of the rock input, operator training
experience) do not affect emission levels and that the calciners were
designed to be identical. For this reason, all the data from the
calciners were combined into one dataset to determine both new and
existing MACT floors.
To determine the MACT floors for phosphate rock calciners, we used
the arithmetic average of all the available emissions data from the
2010 and 2014 data requests and accounted for emissions variability. We
accounted for emissions variability in setting floors not only because
variability is an aspect of performance, but because it is reasonable
to assess performance over time and to account for test method
variability. The United States Court of Appeals for the District of
Columbia Circuit has recognized that the EPA may consider variability
in estimating the degree of emission reduction achieved by best-
performing sources, and in setting MACT floors (see Mossville
Environmental Action Now v. EPA, 370 F.3d 1232, 1241-42 (D.C. Cir.
2004)).
To account for variability in the operation and emissions, we used
the stack test data to calculate the average emissions and the 99-
percent upper prediction limit (UPL) to derive the MACT floor limit.
For more information regarding the general use of the UPL and why it is
appropriate for calculating MACT floors, see the memorandum, ``Use of
the Upper Prediction Limit for Calculating MACT Floors,'' which is
available in the docket for this action. Table 3 of this preamble
provides the results of the MACT floor calculations (considering
variability) for Hg.
Table 3--Results of the MACT Floor Calculations for Mercury From
Phosphate Rock Calciners at Phosphoric Acid Facilities
------------------------------------------------------------------------
Pollutant Results Units
------------------------------------------------------------------------
Hg 0.14 \a\ mg/dscm @3%O2.
------------------------------------------------------------------------
\a\ The EPA is proposing beyond-the-floor emission standards for Hg from
phosphate rock calciners; therefore, the results of the MACT floor
variability calculations do not reflect the proposed emission
standards for Hg from phosphate rock calciners. Please refer to Table
4 of this preamble for the proposed emission limits for Hg.
Additional details regarding the MACT floor analysis and UPL
calculations, including a description of how we assessed the limited
dataset that was used to calculate the MACT floor value, are contained
in the memorandum, ``Maximum Achievable Control Technology (MACT) Floor
Analysis for the Phosphate Rock Calciners at Phosphoric Acid
Manufacturing Plants,'' which is available in the docket for this
action. Additional detail on the EPA's approach for applying the UPL
methodology to limited datasets is provided in the memorandum,
``Approach for Applying the Upper Prediction Limit to Limited
Datasets,'' which is available in the docket for this action.
Once the MACT floor determinations were completed, we considered
various regulatory options more stringent than the MACT floor levels of
control (e.g., control technologies or work practices that could result
in lower emissions). The memorandum, ``Beyond-the-Floor Analysis for
Phosphate Rock Calciners at Phosphoric Acid Manufacturing Plants,''
which is available in the docket for this action, contains a detailed
description of the beyond-the-floor consideration. We first identified
regulatory requirements for phosphate rock calciners that would be more
stringent than the MACT floor level of control and determined whether
the requirements were technically feasible. If the more stringent
requirements were technically feasible, we conducted an analysis of the
cost and emission impacts associated with implementing the
requirements.
We analyzed a beyond-the-floor option of requiring existing
phosphate rock calciners to meet a Hg emission limit of 0.014
milligrams per dry standard cubic meter (mg/dscm) on a 3-percent oxygen
basis. This reflects the expected emission reductions that can be
achieved using the available control technologies. Specifically, we
analyzed
[[Page 66534]]
the costs and emission reductions of two types of control technologies:
installation of a fixed-bed carbon adsorption system, and installation
of activated carbon injection (ACI) (followed by either the existing
wet electrostatic precipitators (WESP) or a newly installed fabric
filter system). Both the fixed-bed and ACI systems are estimated to
reduce emissions of Hg by 90 percent from the baseline emissions (for
further detail see the memorandum, ``Beyond-the-Floor Analysis for the
Phosphate Rock Calciners at Phosphoric Acid Manufacturing Plants,''
which is available in the docket for this action). We chose to evaluate
an ACI system (installed after the existing WESP) followed by a fabric
filter, in addition to an ACI system followed by the existing WESP, due
to the relatively high moisture content of the calciner exhaust
streams. ACI followed by a fabric filter is the most common control
system installed for control of Hg, but in this case, the high moisture
content may have a tendency to blind a fabric filter.
We also evaluated fixed-bed carbon adsorption systems as potential
control technology for achieving beyond-the-floor emission reductions.
For a fixed-bed carbon adsorption system, we estimate that applying
additional control to reduce Hg emissions from phosphate rock calciners
would result in an annualized cost of approximately $1.2 million, and
would achieve Hg reductions of 145 pounds of Hg per year. The cost
effectiveness of installing a fixed-bed carbon adsorber was estimated
to be $8,000 dollars per pound of Hg reduced, which we considered to be
cost effective. This cost-effectiveness for Hg is comparable to or less
than values the EPA found to be cost effective for removal of Hg in
other air toxics rules. For example, in the National Emission Standards
for Hazardous Air Pollutants: Mercury Emissions from Mercury Cell
Chlor-Alkali Plants, the cost effectiveness was found to be between
$13,000 to $31,000 per pound of Hg emissions reduced for the individual
facilities (see Supplemental proposed rule, 76 FR 13858 (March 14,
2011)).
For an ACI system, we estimate that applying additional control to
reduce Hg emissions from phosphate rock calciners would result in an
annualized cost of approximately $1.8 million to $2.5 million (using a
WESP or a fabric filter system, respectively), and would achieve Hg
reductions of 145 pounds of Hg per year. The cost effectiveness of
installing an ACI system was estimated to be between $12,000 and
$17,000 dollars per pound of Hg reduced (using a WESP or a fabric
filter system, respectively), which we considered to be cost effective
on the basis previously stated. Consequently, we are proposing that
existing phosphate rock calciners meet a Hg emission limit of 0.014 mg/
dscm on a 3-percent oxygen basis as a beyond-the-floor standard. We are
also proposing that phosphate rock calciners at new sources meet a
beyond-the-floor Hg emission limit of 0.014 mg/dscm on a 3-percent
oxygen basis. Table 4 of this preamble lists the proposed Hg emission
limits for phosphate rock calciners. We are unaware of any technologies
that could further reduce Hg emissions from streams that have high
moisture content. The memorandum, ``Beyond-the-Floor Analysis for the
Phosphate Rock Calciners at Phosphoric Acid Manufacturing Plants,''
which is available in the docket for this action, documents the results
of the beyond-the-floor analysis.
Table 4--Proposed Emission Limits for Mercury from Phosphate Rock
Calciners at Phosphoric Acid Facilities
------------------------------------------------------------------------
Pollutant Limit Units
------------------------------------------------------------------------
Existing and new sources:
Hg................................. 0.014 mg/dscm @3%O2.
------------------------------------------------------------------------
b. Determination of Work Practice Standards for Hydrogen Fluoride From
Phosphate Rock Calciners
The 1999 Phosphoric Acid Manufacturing NESHAP (i.e., NESHAP subpart
AA) included emissions limits for total F as a surrogate for HF for
WPPA and SPA processes. A total F emission limit was not set for
phosphate rock dryers or phosphate rock calciners. We propose to
address the failure to set an emission limit in this action. Test data
collected from industry in 2014 show HF emissions from phosphate rock
calciners, although more than half of the data are below-the-method
detection limit (BDL). CAA section 112(h)(1) states that the
Administrator may prescribe a work practice standard or other
requirements, consistent with the provisions of CAA sections 112(d) or
(f), in those cases where, in the judgment of the Administrator, it is
not feasible to enforce an emission standard. CAA section 112(h)(2)(B)
further defines the term ``not feasible'' in this context to apply when
``the application of measurement technology to a particular class of
sources is not practicable due to technological and economic
limitations.'' Therefore, we are proposing work practice standards for
HF emissions from phosphate rock calciners. Rock dryers are no longer
used in this source category. Therefore, we are not proposing a limit
or work practice standard for HF from rock dryers.
In response to a January 2014 CAA section 114 request, the EPA
received HF emissions testing results by EPA Method 320 for one
phosphate rock calciner. Of the six test runs reported to EPA, four
were reported as BDL. The detected concentrations were, on average,
only 20 percent above the method detection limit. The expected
measurement imprecision for an emissions value occurring at or near the
method detection limit is about 40 to 50 percent. Because the HF
emission levels are BDL or near BDL, the measured concentration values
are questionable for HF. As a result, we are uncertain of the true
levels of HF emitted from phosphate rock calciners.
Because approximately 67 percent of the HF data collected using EPA
Method 320 were BDL, and the fact that the detected concentrations
were, on average, only 20 percent above the method detection limit, the
EPA concludes that HF emissions from phosphate rock calciners cannot
practicably be measured. As a result, we are proposing work practice
standards in place of a numeric emission limit for HF from phosphate
rock calciners.
According to information provided by industry, phosphate rock
calciners are operated to remove organic content from the phosphate
rock in efforts to produce products with low organic content (refer to
the memorandum, ``Summary of August 14, 2012 U.S. EPA Meeting with PCS
Phosphate,'' which is available in the docket for this action). Based
on review of available literature, liberation of fluorine takes place
at temperatures between approximately 2,500 and 2,750 degrees
Fahrenheit (in addition to adding defluorinating agents), whereas
[[Page 66535]]
removal of organic matter and dissociation of carbonates is typically
carried out between 1,200 and 1,830 degrees Fahrenheit. Process flow
diagrams submitted by industry in response to an April 2010 and January
2014 CAA section 114 request indicate that the phosphate rock calciners
currently in operation maintain a calcination temperature of less than
1,600 degrees Fahrenheit. Based on this information, we conclude that
maintaining the temperature of the phosphate rock calciner fluidized
bed at less than 1,600 degrees Fahrenheit will minimize emission of HF.
Therefore, we are proposing a maximum calcination temperature of less
than 1,600 degrees Fahrenheit for phosphate rock calciners as a work
practice standard to control HF emissions. The facility that operates
calciners currently maintains temperatures below 1,600 degrees
Fahrenheit, as such, we do not expect any costs of control with this
proposed work practice requirement.
In addition, particulate emissions from the calciners currently in
operation are controlled using a combination of an absorber (i.e., a
Venturi-type wet scrubbing system) and an electrostatic precipitator.
As discussed in section IV.D.1 of this preamble, the Phosphoric Acid
Manufacturing source category uses wet scrubbing technology (including
Venturi-type wet scrubbing systems) to control HF emissions from
various processes located at the source category. Because HF is highly
soluble in water, we expect that, if HF is present in the calcination
exhaust stream in any amount, the absorbers currently in operation are
achieving some level of emission reduction. As a result, we are
proposing to require that emissions from phosphate rock calciners be
routed to an absorber, in addition to proposing a maximum calcination
temperature, to limit emissions of HF from phosphate rock calciners.
Refer to the memorandum, ``Maximum Achievable Control Technology
(MACT) Floor Analysis for the Phosphate Rock Calciners at Phosphoric
Acid Manufacturing Plants,'' available in the docket for this action,
for additional information regarding the determination of the work
practice standards to control HF emissions. The EPA did not identify
any beyond-the-floor options for reducing HF emissions from the
phosphate rock calciners other than the proposed work practice
standard.
2. Gypsum Dewatering Stack and Cooling Pond Work Practices
We conducted an evaluation of fugitive HF emissions from gypsum
dewatering stacks and cooling ponds and determined that these fugitive
sources contribute the majority of HF emissions from phosphoric acid
facilities (see the memorandum, ``Emissions Data Used in Residual Risk
Modeling: Phosphoric Acid and Phosphate Fertilizer Production Source
Categories,'' which is available in the docket). The 1999 Phosphoric
Acid Manufacturing NESHAP (i.e., NESHAP subpart AA) did not include
emission limits or require work practices for control of fugitive HF
emissions from gypsum dewatering stacks, or cooling ponds. We are
proposing standards that will control HAP emissions from gypsum
dewatering stacks and cooling ponds. We are proposing work practices
instead of numeric emission limits because it is ``not feasible to
prescribe or enforce an emission standard'' for these emissions because
they are not ``emitted through a conveyance designed and constructed to
emit or capture such pollutant'' (see CAA section 112(h)(2)(A)) as the
several hundred acres average size of these sources makes conveyance
impractical. The work practices would apply to any existing or new
gypsum dewatering stacks or cooling ponds at a source subject to this
subpart.
A review of state requirements for regulated facilities and current
literature on the industry revealed work practices that include
submerging the discharge pipe below the surface of the cooling pond;
wetting the gypsum dewatering stack areas during hot or dry periods to
minimize dust formation; using rim ditch (cell) building techniques
that minimize the overall surface area of the gypsum dewatering stack
and pond; applying slaked lime to the gypsum dewatering stack surfaces;
and applying soil caps and vegetation to inactive gypsum dewatering
stacks. After review of these various state requirements, the EPA
believes that the control measures required by the states for these
facilities are effective in reducing fugitive emissions. These measures
are, therefore, consistent with CAA section 112(d) controls and reflect
a level of performance analogous to a MACT floor. See CAA section
112(h)(1) (in promulgating work practices, the EPA is to adopt
standards ``which in the Administrator's judgment [are] consistent with
section (d) or (f) of this section'').
We are proposing that facilities develop a site-specific gypsum
dewatering stack and cooling pond management plan to control fugitive
emissions. We have developed a list of control techniques for
facilities to use in development of this management plan. These
techniques include: introducing cooling water or gypsum slurry into a
pond below the surface in order to minimize aeration of F in the water;
wetting the active gypsum dewatering stack areas during hot or dry
periods to minimize dust formation; using cell building techniques that
minimize the overall surface area of the active gypsum dewatering
stack; applying slaked lime to the active gypsum dewatering stack
surfaces; and applying soil caps and vegetation to all side slopes of
the active gypsum dewatering stack up to 50 feet below the stack top.
The memorandum, ``Analysis of Requirements for Gypsum Dewatering Stacks
and Cooling Ponds at Phosphoric Acid Manufacturing Plants,'' which is
available in the docket, provides more detail for choosing these
control measures.
The varying geographic locations of facilities influence the
composition of the phosphate ore mined and the ambient meteorological
conditions, both of which will influence best management practices.
Therefore, we believe that it is most effective for sources to
determine the best practices that are to be incorporated into their
site-specific management plan. However, as previously noted, sources
would be required to incorporate management practices from the list of
options being proposed.
We are also proposing a work practice applicable to facilities when
new gypsum dewatering stacks are constructed that would limit the size
of active gypsum dewatering stacks and control fugitive emissions. When
new gypsum dewatering stacks are constructed, the ratio of total active
gypsum dewatering stacks area (i.e., sum of the footprint acreage of
all existing and new active gypsum dewatering stacks combined) to
annual phosphoric acid manufacturing capacity must not be greater than
80 acres per 100,000 tons of annual phosphoric acid manufacturing
capacity (equivalent P2O5 feed).
The extensive area that gypsum dewatering stacks encompass is a
direct correlation to their high HF emissions. This is seen when
estimating emissions from gypsum dewatering stacks, where emission
factors are applied (tons HF per acre per year). In addition, gypsum
dewatering stacks are continuously releasing emissions unless they are
properly covered and closed. Limiting the size of gypsum dewatering
stacks would minimize emissions by creating an upper bound on
emissions; this would require appropriate foresight and planning of the
new gypsum dewatering stack construction process to ensure the gypsum
dewatering stack area to
[[Page 66536]]
manufacturing capacity ratio is not exceeded (i.e., facilities may need
to close gypsum dewatering stacks to comply). While certain states
already require the closure of gypsum dewatering stacks at the end of
their life, this work practice would apply to facilities in all states
and would ensure that gypsum dewatering stacks are appropriately
considered from an emissions perspective in all phases of their life.
To develop the limit of 80 acres per 100,000 tons of annual
phosphoric acid manufacturing capacity, we evaluated the area of active
gypsum dewatering stacks to manufacturing capacity for each facility.
We expected facilities with greater manufacturing capacities to, in
most cases, require larger gypsum dewatering stack areas, because
higher acid manufacturing rates result in higher gypsum generation
rates; however, this was not the case. Based on the available data, we
did not detect a correlation between gypsum stack dewatering area and
phosphoric acid manufacturing capacity.
We considered that the size of active gypsum dewatering stacks at a
facility is dynamic and does not remain the same over time. We also
considered other factors that influence gypsum dewatering stack size
such as the actual area available for stack construction, closure of
recently active stacks, and local permitting limitations. Gypsum
dewatering stacks also serve the fertilizer manufacturing processes in
addition to the phosphoric acid manufacturing processes as a source of
cooling water, wash water, process water and slurry water. As a result,
we concluded that the size of gypsum dewatering stacks is a function of
several factors, including process optimization. Nonetheless, we still
believe that phosphoric acid manufacturing capacity has a significant
impact on the size of gypsum dewatering stacks. As a result, we are
proposing a size limit based on the current operation of 10 out of 12
facilities. We believe this upper limit captures the complexities of
gypsum dewatering stack size determination, but provides a reasonable
limit on the size of active stacks in the future.
Further discussion on the site-specific gypsum dewatering stack and
cooling pond management plan and details on the calculation of the
ratio of gypsum dewatering stack area to phosphoric acid manufacturing
capacity is provided in the memorandum, ``Analysis of Requirements for
Gypsum Dewatering Stacks and Cooling Ponds at Phosphoric Acid
Manufacturing Plants,'' which is available in the docket for this
action. We solicit comment on the proposed site-specific gypsum
dewatering stack and cooling pond management plan. We are also seeking
comment on other approaches for minimizing fugitive emissions from
gypsum dewatering stacks including, but not limited to: Limiting the
size of active gypsum dewatering stacks independent of phosphoric acid
manufacturing capacity, and requiring owners or operators to apply soil
caps and vegetation to all side slopes (up to a certain distance below
the stack top) for all new active gypsum dewatering stacks and new
gypsum cells that are built on to (or adjacent to) existing active
gypsum dewatering stacks.
B. What are the results of the risk assessment and analyses for the
Phosphoric Acid Manufacturing source category?
The preamble sections below summarize the results of the risk
assessment for the Phosphoric Acid Manufacturing source category. The
complete risk assessment, Draft Residual Risk Assessment for Phosphate
Fertilizer Production and Phosphoric Acid Manufacturing, is available
in the docket for this action.
1. Inhalation Risk Assessment Results
The basic chronic inhalation risk estimates presented here are the
maximum individual lifetime cancer risk, the maximum chronic HI and the
cancer incidence. We also present results from our acute inhalation
impact screening in the form of maximum HQs, as well as the results of
our preliminary screening for potential non-inhalation risks from PB-
HAP. Also presented are the HAP ``drivers,'' which are the HAP that
collectively contribute 90 percent of the maximum cancer risk or
maximum HI at the highest exposure location.
The inhalation risk results for this source category indicate that
maximum lifetime individual cancer risks are less than 1-in-1 million.
The total estimated cancer incidence from this source category is
0.0002 excess cancer cases per year, or one excess case in every 5,000
years. The maximum chronic non-cancer TOSHI value for the source
category could be up to 0.2 associated with emissions of hydrofluoric
acid from gypsum dewatering stacks and cooling ponds, indicating no
significant potential for chronic non-cancer impacts.
We analyzed the potential differences between actual emissions
levels and calculated the maximum emissions allowable under the MACT
standards for every emission process group for this source category.
Based upon the above analysis, we multiplied the modeled actual risks
for the MIR facility with site-specific process multipliers to estimate
allowable risks under the MACT. We deemed this approach sufficient due
to the low actual modeled risks for the source category. The maximum
lifetime individual cancer risks based upon allowable emissions are
still less than 1-in-1 million. The maximum chronic non-cancer TOSHI
value increased to an HI of 0.3.
2. Acute Risk Results
Worst-case acute HQs were calculated for every HAP that has an
acute benchmark. Two facilities were identified with HQ values greater
than 1. For cases where the acute HQ from the screening analysis was
greater than 1, we further refined the estimates by determining the
highest HQ value that is outside facility boundaries. The highest
refined, worst-case acute HQ value is 2 (based on the acute reference
exposure level (REL) for hydrofluoric acid). The HQ values represent
upper-bound risk estimates for both facilities; the off-site locations
for these sites were either located in a rural location in which public
access is limited or in an off-site area that may be owned by the
facility. The primary source of emissions is fugitive air releases from
gypsum dewatering stacks and cooling ponds. See the memorandum,
``Emissions Data Used in Residual Risk Modeling: Phosphoric Acid and
Phosphate Fertilizer Production Source Category,'' which is available
in the docket for this rulemaking, for a detailed description of the
methodology we used to develop the maximum hourly emissions for this
source category. Based on maximum hourly emission estimates available
by emission process group, an emissions multiplier of 1 was used to
estimate the peak hourly emission rates for this source category.
To better characterize the potential health risks associated with
estimated worst-case acute exposures to HAP, we examined a wider range
of available acute health metrics than we examine for our chronic risk
assessments. This is in response to the acknowledgement that there are
generally more data gaps and inconsistencies in acute reference values
than there are in chronic reference values. By definition, the acute
reference exposure level relied on in the analysis, the California
Reference Exposure Level (CA-REL), represents a health-protective level
of exposure, with no risk anticipated below those levels, even for
repeated exposures; however, the health risk from higher-level
exposures is unknown. Therefore, when
[[Page 66537]]
an REL is exceeded, we have used secondary acute dose-response exposure
levels, including the AEGL-1 and ERPG, as a second comparative measure.
The worst-case, maximum estimated 1-hour exposure to hydrofluoric acid
outside the facility fence line for the Phosphoric Acid Manufacturing
source category is 0.5 ug/m\3\. This estimated worst-case exposure
exceeds the 1-hour REL by a factor of 2 (HQREL = 2) and is
below the 1-hour AEGL-1 (HQAEGL-1 = 0.6). See the
memorandum, ``Draft Residual Risk Assessment for Phosphate Fertilizer
Production and Phosphoric Acid Manufacturing'' in the docket for this
rulemaking for additional information.
3. Multipathway Risk Screening Results
For the Phosphoric Acid Production source category, the EPA
conducted a Tier I screening-level evaluation of the potential human
health risks associated with emissions of PB-HAP. The PB-HAP emitted by
facilities in this category include Hg compounds (12 facilities), Pb
compounds (12 facilities), and cadmium compounds (12 facilities),
dioxin/furan compounds (1 facility), and POM compounds (1 facility). We
compared reported emissions of PB-HAP to the Tier I screening emission
thresholds established by the EPA for the purposes of the RTR risk
assessments. One facility emitted divalent Hg (Hg\2+\) above the Tier I
screening threshold level, exceeding the screening threshold by a
factor of 7 and the cadmium emissions exceeded the cadmium screening
threshold by a factor of 2. Consequently, we conducted a Tier II
screening assessment.
For the Tier II screening assessment, we refined our Hg\2+\ and
cadmium analysis with additional site-specific information. The
additional site-specific information included the land use around the
facilities, the location of fishable lakes within 50 km of the
facility, and local wind direction and speed. The Tier II Screen also
included two scenarios to evaluate health risks by evaluating risks
separately for two hypothetical receptors; (1) subsistence travelling
angler and (2) subsistence farmer. The travelling fisher scenario is
based on the idea that an adult fisher might travel to multiple lakes
if the first (i.e., highest-concentration) lake is unable to provide
him an adequate catch to satisfy the assumed ingestion rate (i.e., 373
grams/day for adults) over a 70-year time frame. This assessment uses
the assumption that the biological productivity limitation of each lake
is 1 gram of fish per acre of water, meaning that in order to fulfill
the adult ingestion rate, the fisher will need to fish from 373 total
acres of lakes. The result of this analysis was the development of a
site-specific emission-screening threshold for Hg\2+\. We compared this
refined Tier II screening threshold for Hg\2+\ to the facility's Hg\2+\
emissions. The facility's emissions from both pollutants of concern are
below the Tier II screening threshold, indicating no potential for
multipathway impacts of concern from this facility.
For the other PB-HAP emitted by facilities in the source category,
no facilities emit POM, or dioxin compounds above the Tier I screening
threshold level. Pb is a PB-HAP, but the NAAQS value (which was used
for the chronic noncancer risk assessment) takes into account
multipathway exposures, so a separate multipathway screening value was
not developed. Since we did not estimate any exceedances of the NAAQS
in our chronic noncancer risk assessment, we do not expect any
significant multipathway exposure and risk due to Pb emissions from
these facilities. For more information on the multipathway screening
assessment conducted for this source category, see the memorandum,
``Draft Residual Risk Assessment for Phosphate Fertilizer Production
and Phosphoric Acid Manufacturing'' provided in the docket for this
rulemaking.
4. Environmental Risk Screening Results
As described in section III.A.5 of this preamble, we conducted an
environmental risk screening assessment for the Phosphoric Acid
Manufacturing source category. In the Tier I screening analysis for PB-
HAP other than Pb (which was evaluated differently, as noted in section
III.A.5 of this preamble), none of the individual modeled
concentrations for any facility in the source category exceed any of
the ecological benchmarks (either the LOAEL or NOAEL). Therefore, we
did not conduct a Tier II screening assessment. For Pb, we did not
estimate any exceedances of the secondary Pb NAAQS.
For acid gases, the average modeled concentration around each
facility (i.e., the average concentration of all off-site data points
in the modeling domain) did not exceed any ecological benchmarks
(either the LOAEL or NOAEL). For HCl, each individual concentration
(i.e., each off-site data point in the modeling domain) was below the
ecological benchmarks for all facilities. For HF, less than 1 percent
of the off-site modeling domain for the source category was above the
LOAEL ecological benchmark. The largest facility exceedance area
represented 3 percent of the facility's 50 km modeling domain. We did
not identify an adverse environmental effect as defined in CAA section
112(a)(7) from HAP emissions from this source category.
5. Facility-Wide Risk Results
The facility-wide MIR and TOSHI are based on emissions, as
identified in the NEI, from all emissions sources at the identified
facilities. The results of the facility-wide analysis indicate that all
12 facilities with phosphoric acid manufacturing processes have a
facility-wide cancer MIR less than or equal to 1-in-1 million. The
maximum facility-wide TOSHI for the source category is 0.2. The risk
results are summarized in Table 5 of this preamble.
Table 5--Human Health Risk Assessment for Phosphoric Acid Manufacturing
--------------------------------------------------------------------------------------------------------------------------------------------------------
Cancer MIR (in 1 Max chronic non-cancer
million) Cancer Population Population HI
Category & number of facilities -------------------------- incidence with risks with risks -------------------------- Worst-case max acute
modeled Based on Based on (cases per of 1-in-1 of 10-in-1 Based on Based on non-cancer HQ
actual allowable year) million or million or actual allowable
emissions emissions more more emissions emissions
--------------------------------------------------------------------------------------------------------------------------------------------------------
Phosphoric Acid (12 facilities)..... 0.09 0.09 0.0002 0 0 0.2 0.3 HQREL = 2 (hydrofluoric
acid)
........... ........... ........... ........... ........... ........... ........... HQAEGL-1 = 0.6
(hydrofluoric acid).
[[Page 66538]]
Facility-wide (12 facilities)....... 0.5 0.5 0.001 0 0 0.2 0.3 --
--------------------------------------------------------------------------------------------------------------------------------------------------------
6. What demographic groups might benefit from this regulation?
To determine whether or not to conduct a demographics analysis,
which is an assessment of risks to individual demographic groups, we
look at a combination of factors including the MIR, non-cancer TOSHI,
population around the facilities in the source category and other
relevant factors. For the Phosphoric Acid Manufacturing source
category, the MIR is less than 1-in-1 million and the HI is less than
1. Therefore, we did not conduct an assessment of risks to individual
demographic groups for this rulemaking. However, we did conduct a
proximity analysis, which identifies any overrepresentation of
minority, low income or indigenous populations near facilities in the
source category. The results of this analysis are presented in the
section of this preamble titled, ``Executive Order 12898: Federal
Actions to Address Environmental Justice in Minority Populations and
Low-Income Populations.''
C. What are our proposed decisions regarding risk acceptability, ample
margin of safety and adverse environmental effects for the Phosphoric
Acid Manufacturing source category?
1. Risk Acceptability
The risk assessment results for the phosphoric acid manufacturing
source category indicate that all facilities have a cancer MIR less
than 1-in-1 million. The maximum TOSHI is less than 1, and the maximum
worst-case acute HQ is less than the AEGL-1 benchmark. Therefore, we
propose that the risks posed by emissions from this source category are
acceptable.
2. Ample Margin of Safety Analysis and Proposed Controls
Under the ample margin of safety analysis, we evaluate the cost and
feasibility of available control technologies and other measures
(including the controls, measures, and costs evaluated under the
technology review) that could be applied in this source category to
further reduce the risks due to emissions of HAP identified in our risk
assessment, as well as the health impacts of such potential additional
measures. As noted in our discussion of the technology review in
section III.C of this preamble, no measures (beyond those already in
place or that we are proposing today under CAA sections 112(d)(2) and
(d)(3)) were identified for reducing HAP emissions from the Phosphoric
Acid Manufacturing source category. In addition, because our analyses
show that the maximum baseline chronic cancer risk is below 1-in-1
million, the maximum chronic non-cancer HI is less than 1, and the
worst-case acute HQ is less than the AEGL-1, minimal reductions in risk
could be achieved even if we identified measures that could reduce HAP
emissions further. Based on the discussion above, we propose that the
current standards provide an ample margin of safety to protect public
health.
Although the current standards were found to provide an ample
margin of safety to protect public health, we also are proposing
additional standards to address previously unregulated emissions of Hg
and HF from phosphate rock calciners. We are proposing Hg emission
limits and HF work practice standards for the phosphate rock calciners
at phosphoric acid facilities, resulting in an estimated HAP reduction
between 165 and 220 pounds per year of Hg. We are also proposing that
sources develop management plans for fugitive emissions from cooling
ponds and gypsum dewatering stacks. As noted above, we are proposing
that the MACT standard, prior to the implementation of the proposed
emission limits and work practice standards for phosphate rock
calciners discussed in this section of the preamble and the fugitive
emissions work practice standard, provides an ample margin of safety to
protect public health. Therefore, we maintain that, after the
implementation of the phosphate rock calciner emission limits and work
practice standards, and the fugitive emissions work practice standard,
the rule will continue to provide an ample margin of safety to protect
public health. Consequently, we do not believe it will be necessary to
conduct another residual risk review under CAA section 112(f) for this
source category 8 years following promulgation of new emission limits
and work practice standards for phosphate rock calciners and
promulgation of new fugitive emission work practices, merely due to the
addition of these MACT requirements. While our decisions on risk
acceptability and ample margin of safety are supported even in the
absence of these reductions (from calciners, cooling ponds and gypsum
dewatering stacks), if we finalize the proposed requirements for these
sources, they would further strengthen our conclusions that risk is
acceptable with an ample margin of safety to protect public health.
Although we did not identify any new technologies to reduce risk
from this source category, we are specifically requesting comment on
whether there are additional control measures that may be able to
reduce risks from the source category. We request any information on
potential emission reductions of such measures, as well the cost and
health impacts of such reductions to the extent they are known.
3. Adverse Environmental Effects
Based on the results of our environmental risk screening
assessment, we conclude that there is not an adverse environmental
effect as a result of HAP emissions from the Phosphoric Acid
Manufacturing source category. We are proposing that it is not
necessary to set a more stringent standard to prevent, taking into
consideration costs, energy, safety and other relevant factors, an
adverse environmental effect.
D. What are the results and proposed decisions based on our technology
review for the Phosphoric Acid Manufacturing source category?
1. NESHAP Technology Review
In order to fulfill our obligations under CAA section 112(d)(6), we
conducted a technology review to identify new developments that may
[[Page 66539]]
advise revisions to the current NESHAP standards applicable to the
Phosphoric Acid Manufacturing source category (i.e., NESHAP subpart
AA). In conducting our technology review for the Phosphoric Acid
Manufacturing source category, we utilized the RBLC database and the
data submitted by facilities in response to the April 2010 CAA section
114 request.
Based on our review of the RBLC, we did not find any new
developments in practices, processes and control technologies that have
been applied since the original NESHAP to reduce emissions from
phosphoric acid manufacturing plants.
Based on our review of the CAA section 114 data (see memorandum,
``CAA Section 111(b)(1)(B) and 112(d)(6) Reviews for the Phosphoric
Acid Manufacturing and Phosphate Fertilizer Production Source
Categories,'' which is available in Docket No. EPA-HQ-OAR-2012-0522),
we determined that the control technologies used to control stack
emissions at phosphoric acid manufacturing plants have not changed
since the EPA published the 1996 memorandum, ``National Emission
Standards for Hazardous Air Pollutants from Phosphoric Acid
Manufacturing and Phosphate Fertilizers Production; Proposed Rules--
Draft Technical Support Document and Additional Technical
Information,'' which is available in Docket ID No. A-94-02.
In general, the Phosphoric Acid Manufacturing source category
continues to use wet scrubbing technology to control HF emissions from
the various processes located at this source category (e.g., WPPA, SPA
and PPA). We did not identify any technical developments in wet
scrubbing methods used at phosphoric acid manufacturing plants. As
noted in the 1996 memorandum discussed above, the type and
configuration of the wet scrubbing technology varies significantly
between facilities and between process lines within a facility. In
addition, electrostatic precipitators have been installed to control PM
emissions at the phosphate rock calciners. In order to determine the
differences in effectiveness of control technologies we identified, we
reviewed the emissions data submitted by facilities in response to the
April 2010 and January 2014 CAA section 114 requests.
For WPPA process lines, differences in facility emissions may be
related to the control technology used; however, it is difficult to
discern whether this is the case because each WPPA process line
operates a unique equipment and control technology configuration (i.e.,
there are no WPPA process lines that operate in similar configurations
for comparison).
We observed some differences in total F emissions from SPA process
lines. However, we did not find any patterns in emissions reductions
based on control technology used because most of the SPA process lines
that were tested operate a unique equipment and control technology
configuration. For all SPA process lines that we examined, emissions
from the evaporators are sent to a single wet scrubber, but the type of
wet scrubber used at these SPA process lines varies.
Some SPA process lines include an oxidation step to remove organic
impurities from the acid. For one facility, we noted relatively high HF
emissions from a currently uncontrolled oxidation process. The
application of wet scrubbing control technology would be consistent
with other SPA process lines, where all applicable emission points are
controlled by wet scrubbers. Available information from similar sources
controlled by wet scrubbers indicates that the use of wet scrubbing
control technology would result in a reduction of emissions from the
identified oxidation process to levels consistent with other industry
wide SPA emissions. Because the facility already has wet scrubbing
technology for their SPA process line, they should only need to install
additional ductwork from the uncontrolled emission point to the wet
scrubber. Therefore, it would not be necessary to install a new wet
scrubber to control the oxidation process emissions. Refer to the
memorandum, ``Control Costs and Emissions Reductions for Phosphoric
Acid and Phosphate Fertilizer Production Source Categories,'' which is
available in the docket, for additional discussion regarding the
uncontrolled oxidation process.
For PPA process lines, it is not possible to discern whether the
control technology used is more (or less) effective than another
control technology because there is only one set of data.
We believe that observed differences in HAP emissions from WPPA,
SPA and PPA process lines, except for the one uncontrolled oxidation
process at a SPA process line, are the result of factors other than
control technology (e.g., subtle differences in sampling and analytical
techniques, age of control equipment and differences in facility
operating parameters). Therefore, neither these data nor any other
information we have examined show that there has been a significant
improvement in the add-on control technology or other equipment since
promulgation of NESHAP subpart AA.
There are six existing phosphate rock calciners located at one
facility. These are the only phosphate rock calciners in the source
category. The one facility with calciners had wet scrubbers installed
prior to the current NESHP PM limits being promulgated. To meet the
current PM limits, the facility added WESP in addition to the
previously installed wet scrubbers. Based on the data submitted by
facilities in response to the April 2010 CAA section 114 request, PM
emissions from these units vary from 0.0012 to 0.0695 grains PM per dry
standard cubic foot. This range of emissions indicate that the current
limits represent expected performance of the control technology
configuration. We did not identify any new cost-effective technologies
that could reduce emissions further from this source. Based on this
information, we are not proposing any revisions to the PM limits from
calciners.
We also reviewed the CAA section 114 responses to identify any work
practices, pollution prevention techniques and process changes at
phosphoric acid manufacturing plants that could achieve emission
reductions. We did not identify any developments regarding practices,
techniques, or process changes that affect point source emissions from
this source category. See the memorandum, ``CAA Section 111(b)(1)(B)
and 112(d)(6) Reviews for the Phosphoric Acid Manufacturing and
Phosphate Fertilizer Production Source Categories,'' which is available
in the docket, for additional details on the technology review.
In light of the results of the technology review, we conclude that
additional standards are not necessary pursuant to CAA section
112(d)(6) and we are not proposing changes to NESHAP subpart AA as part
of our technology review. We solicit comment on our proposed decision.
2. NSPS Review
Pursuant to CAA section 111(b)(1)(B), we conducted a review to
identify new developments that may advise revisions to the current NSPS
standards applicable to the Phosphoric Acid Manufacturing source
category (i.e., NSPS subparts T and U). This review considered both (1)
whether developments in technology or other factors support the
conclusion that a different system of emissions reduction has become
the ``best system of emissions reduction'' and (2) whether emissions
limitations and percent reductions beyond those required by the
standards are achieved in practice.
[[Page 66540]]
As discussed in section IV.D.1 of this preamble, the EPA conducted
a thorough search of the RBLC, section 114 data received from industry
and other relevant sources. The emission sources for both NSPS and the
control technologies that would be employed are the same as those used
for the NESHAP regulating phosphoric acid plants, yielding the same
results of no cost-effective emission reductions strategies being
identified.
Therefore, we are proposing that revisions to NSPS subpart T and
subpart U standards are not appropriate pursuant to CAA section
111(b)(1)(B). We solicit comment on our proposed determination.
E. What other actions are we proposing for the Phosphoric Acid
Manufacturing source category?
In addition to the proposed actions described above, we are
proposing additional revisions or clarifications. We are proposing
clarifications to the applicability of NESHAP subpart AA, NSPS subpart
T, and NSPS subpart U. In addition, we are proposing revisions to the
startup, shutdown and malfunction (SSM) provisions of NESHAP subpart AA
in order to ensure that they are consistent with the court decision in
Sierra Club v. EPA, 551 F. 3d 1019 (D.C. Cir. 2008), which vacated two
provisions that exempted sources from the requirement to comply with
otherwise applicable CAA section 112(d) emission standards during
periods of SSM. We also are proposing various other changes to testing,
monitoring, recordkeeping and reporting requirements in NESHAP subpart
AA, NSPS subpart T, and NSPS subpart U. Our analyses and proposed
changes related to these issues are discussed in this section of this
preamble.
1. Clarifications to Applicability and Certain Definitions
a. NESHAP Subpart AA
For the applicability section of NESHAP subpart AA, we determined
that it was unclear whether emissions from clarifiers and
defluorination systems at wet-process phosphoric acid process lines,
and oxidation reactors at superphosphoric acid process lines, were
regulated by the Phosphoric Acid Manufacturing NESHAP. To ensure the
emission standards we are proposing reflect inclusion of HAP emissions
from all sources in the defined source category, as initially intended
in the rule promulgation, we believe it necessary to clarify the
applicability of the NESHAP. Therefore, we are proposing to amend the
definitions of wet-process phosphoric acid process line,
superphosphoric acid process line and purified phosphoric acid process
line to include relevant emission points, including clarifiers and
defluorination systems at wet-process phosphoric acid process lines,
and oxidation reactors at superphosphoric acid production lines. We are
also proposing to remove text from the applicability section that is
duplicative of the revised definitions. Defluorination of phosphoric
acid is performed at several facilities with at least two facilities
using diatomaceous earth for the process. Oxidation reactors are used
in the production of SPA at four facilities to remove organics by
mixing SPA with nitric acid, ammonium nitrate or potassium
permanganate. These clarifications to the applicability and definitions
of the standard are more reflective of the source category definition
that includes any facility engaged in the production of phosphoric
acid.
A technical memorandum, ``Applicability Clarifications to the
Phosphoric Acid Manufacturing Production Source Category,'' in the
Docket ID No. EPA-HQ-OAR-2012-0522 provides further information on the
applicability clarifications proposed in this action.
We also are proposing to revise the term ``gypsum stack'' to
``gypsum dewatering stack'' in order to help clarify the meaning of
this fugitive emission source, and to alleviate any potential
misconception that the ``stack'' is a point source. Other changes
include the addition of definitions for ``cooling pond,'' ``phosphoric
acid defluorination process,'' ``process line'' and ``raffinate
stream''.
b. NSPS Subpart T
For the applicability section of NSPS subpart T, we determined that
it was unclear whether emissions from clarifiers and defluorination
systems at wet-process phosphoric acid plants were regulated by the
NSPS. To ensure the emission standards we are proposing reflect
inclusion of total F emissions from all sources in the defined source
category, as initially intended in the rule promulgation, we believe it
necessary to clarify the applicability of the NSPS. Therefore, we are
proposing to amend the definition of wet-process phosphoric acid plant
to include relevant emission points, including clarifiers and
defluorination systems. We are also proposing to remove text from the
applicability section that is duplicative of the revised definitions.
Defluorination of phosphoric acid is performed at several facilities
with at least two facilities using diatomaceous earth for the process.
These clarifications to the applicability and definitions of the
standard are more reflective of the source category definition that
includes any facility engaged in the production of phosphoric acid.
A technical memorandum, ``Applicability Clarifications to the
Phosphoric Acid Manufacturing Production Source Category,'' in the
Docket ID No. EPA-HQ-OAR-2012-0522 provides further information on the
applicability clarifications proposed in this action.
c. NSPS Subpart U
For the applicability section of NSPS subpart U, we determined that
it was unclear whether emissions from oxidation reactors at
superphosphoric acid plants were regulated by the NSPS. To ensure the
emission standards we are proposing reflect inclusion of total F
emissions from all sources in the defined source category, as initially
intended in the rule promulgation, we believe it necessary to clarify
the applicability of the NSPS. Therefore, we are proposing to amend the
definition of superphosphoric acid plant to include relevant emission
points, including oxidation reactors. We are also proposing to remove
text from the applicability section that is duplicative of the revised
definitions. Oxidation reactors are used in the production of SPA at
four facilities to remove organics by mixing SPA with nitric acid,
ammonium nitrate, or potassium permanganate. These clarifications to
the applicability and definitions of the standard are more reflective
of the source category definition that includes any facility engaged in
the production of phosphoric acid.
A technical memorandum, ``Applicability Clarifications to the
Phosphoric Acid Manufacturing Production Source Category,'' in the
Docket ID No. EPA-HQ-OAR-2012-0522 provides further information on the
applicability clarifications proposed in this action.
2. What are the startup, shutdown and malfunction requirements?
The United States Court of Appeals for the District of Columbia
Circuit vacated portions of two provisions in the EPA's CAA section 112
regulations governing the emissions of HAP during periods of SSM
(Sierra Club v. EPA, 551 F.3d 1019 (D.C. Cir. 2008), cert. denied, 130
S. Ct. 1735 (U.S. 2010)). Specifically, the Court vacated the SSM
exemption contained in 40 CFR 63.6(f)(1) and 40 CFR 63.6(h)(1) holding
[[Page 66541]]
that under section 302(k) of the CAA, emissions standards or
limitations must be continuous in nature and that the SSM exemption
violates the CAA's requirement that some CAA section 112 standards
apply continuously.
We are proposing the elimination of the SSM exemption in this rule.
Consistent with Sierra Club v. EPA, the EPA is proposing standards in
this rule that apply at all times. We are also proposing several
revisions to appendix A of subpart AA (the General Provisions
Applicability Table) as explained in more detail below. For example, we
are proposing to eliminate the incorporation of the requirement in the
General Provisions that the source develop an SSM plan. We also are
proposing to eliminate and revise certain recordkeeping and reporting
requirements related to the SSM exemption as further described below.
The EPA has attempted to ensure that the provisions we are
proposing to eliminate are inappropriate, unnecessary or redundant in
the absence of the SSM exemption. We are specifically seeking comment
on whether we have successfully done so.
For the reasons explained below, we are proposing work practice
standards for periods of startup and shutdown in lieu of numerical
emission limits. CAA section 112(h)(1) states that the Administrator
may promulgate a design, equipment or operational work practice
standard in those cases where, in the judgment of the Administrator, it
is not feasible to prescribe or enforce an emission standard. CAA
section 112(h)(2)(B) further defines the term ``not feasible'' in this
context to apply when ``the application of measurement technology to a
particular class of sources is not practicable due to technological and
economic limitations.''
Startup and shutdown periods at phosphoric acid manufacturing
facilities generally only last between 30 minutes to 6 hours. Because
of the variability and the relatively short duration compared to the
time needed to conduct a performance test, which typically requires a
full working day, the EPA has determined that it is not feasible to
prescribe a numerical emission standard for these periods. Furthermore,
according to information provided by industry, it is possible that the
feed rate (i.e., equivalent P2O5 feed, or rock
feed) can be zero during startup and shutdown periods. During these
periods, it is not feasible to consistently enforce the emission
standards that are expressed in terms of lb of pollutant/ton of feed.
Although we requested information on emissions and the operation of
control devices during startup and shutdown periods in the CAA section
114 survey issued to the Phosphoric Acid Manufacturing source category,
we did not receive any emissions data collected during a startup and
shutdown period, and we do not expect that these data exist. However,
based on the information for control device operation received in the
survey, we concluded that the control devices could be operated
normally during periods of startup or shutdown. Also, we believe that
the emissions generated during startup and shutdown periods are lower
than during steady-state conditions because the amount of feed
materials introduced to the process during those periods is lower
compared to normal operations. Therefore, if the emission control
devices are operated during startup and shutdown, then HAP emissions
will be the same or lower than during steady-state operating
conditions.
Consequently, we are proposing a work practice standard rather than
an emissions limit for periods of startup or shutdown. Control devices
used on the various process lines in this source category are effective
at achieving desired emission reductions immediately upon start-up.
Therefore, during startup and shutdown periods, we are proposing that
sources begin operation of any control device(s) in the production unit
prior to introducing any feed into the production unit. We are also
proposing that sources must continue operation of the control device(s)
through the shutdown period until all feed material has been processed
through the production unit.
Periods of startup, normal operations and shutdown are all
predictable and routine aspects of a source's operations. Malfunctions,
in contrast, are neither predictable nor routine. Instead they are, by
definition sudden, infrequent and not reasonably preventable failures
of emissions control, process or monitoring equipment. The EPA
interprets CAA section 112 as not requiring emissions that occur during
periods of malfunction to be factored into development of CAA section
112 standards. Under CAA section 112, emissions standards for new
sources must be no less stringent than the level ``achieved'' by the
best controlled similar source and for existing sources generally must
be no less stringent than the average emission limitation ``achieved''
by the best-performing 12 percent of sources in the category. There is
nothing in CAA section 112 that directs the EPA to consider
malfunctions in determining the level ``achieved'' by the best
performing sources when setting emission standards. As the United
States Court of Appeals for the District of Columbia Circuit has
recognized, the phrase ``average emissions limitation achieved by the
best performing 12 percent of'' sources ``says nothing about how the
performance of the best units is to be calculated.'' Nat'l Ass'n of
Clean Water Agencies v. EPA, 734 F.3d 1115, 1141 (D.C. Cir. 2013).
While the EPA accounts for variability in setting emissions standards,
nothing in CAA section 112 requires the agency to consider malfunctions
as part of that analysis. A malfunction should not be treated in the
same manner as the type of variation in performance that occurs during
routine operations of a source. A malfunction is a failure of the
source to perform in a ``normal or usual manner'' and no statutory
language compels EPA to consider such events in setting CAA section 112
standards.
Further, accounting for malfunctions in setting emission standards
would be difficult, if not impossible, given the myriad different types
of malfunctions that can occur across all sources in the category and
given the difficulties associated with predicting or accounting for the
frequency, degree and duration of various malfunctions that might
occur. For these reasons, the performance of units that are
malfunctioning is not ``reasonably'' foreseeable. See, e.g., Sierra
Club v. EPA, 167 F.3d 658, 662 (D.C. Cir. 1999) (the EPA typically has
wide latitude in determining the extent of data gathering necessary to
solve a problem. We generally defer to an agency's decision to proceed
on the basis of imperfect scientific information, rather than to
``invest the resources to conduct the perfect study.''). See also,
Weyerhaeuser v. Costle, 590 F.2d 1011, 1058 (D.C. Cir. 1978) (``In the
nature of things, no general limit, individual permit, or even any
upset provision can anticipate all upset situations. After a certain
point, the transgression of regulatory limits caused by `uncontrollable
acts of third parties,' such as strikes, sabotage, operator
intoxication or insanity, and a variety of other eventualities, must be
a matter for the administrative exercise of case-by-case enforcement
discretion, not for specification in advance by regulation.''). In
addition, emissions during a malfunction event can be significantly
higher than emissions at any other time of source operation. For
example, if an air pollution control device with 99 percent removal
goes off-line as a result of a malfunction (as
[[Page 66542]]
might happen if, for example, the bags in a baghouse catch fire) and
the emission unit is a steady state type unit that would take days to
shut down, the source would go from 99-percent control to zero control
until the control device was repaired. The source's emissions during
the malfunction would be 100 times higher than during normal
operations, and the emissions over a 4-day malfunction period would
exceed the annual emissions of the source during normal operations. As
this example illustrates, accounting for malfunctions could lead to
standards that are not reflective of (and significantly less stringent
than) levels that are achieved by a well-performing, non-malfunctioning
source. It is reasonable to interpret CAA section 112 to avoid such a
result. The EPA's approach to malfunctions is consistent with CAA
section 112 and is a reasonable interpretation of the statute.
In the event that a source fails to comply with the applicable CAA
section 112 standards as a result of a malfunction event, the EPA would
determine an appropriate response based on, among other things, the
good-faith efforts of the source to minimize emissions during
malfunction periods, including preventative and corrective actions, as
well as root cause analyses to ascertain and rectify excess emissions.
The EPA would also consider whether the source's failure to comply with
the CAA section 112 standard was, in fact, ``sudden, infrequent, not
reasonably preventable'' and was not instead ``caused in part by poor
maintenance or careless operation'' 40 CFR 63.2 (definition of
malfunction).
If the EPA determines in a particular case that enforcement action
against a source for violation of an emission standard is warranted,
the source can raise any and all defenses in that enforcement action
and the federal district court will determine what, if any, relief is
appropriate. The same is true for citizen enforcement actions.
Similarly, the presiding officer in an administrative proceeding can
consider any defense raised and determine whether administrative
penalties are appropriate.
In summary, the EPA interpretation of the CAA and, in particular,
CAA section 112, is reasonable and encourages practices that will avoid
malfunctions. Administrative and judicial procedures for addressing
exceedances of the standards fully recognize that violations may occur
despite good faith efforts to comply and can accommodate those
situations.
In several prior CAA section 112 rules, the EPA had included an
affirmative defense to civil penalties for violations caused by
malfunctions in an effort to create a system that incorporates some
flexibility, recognizing that there is a tension, inherent in many
types of air regulation, to ensure adequate compliance while
simultaneously recognizing that despite the most diligent of efforts,
emission standards may be violated under circumstances entirely beyond
the control of the source. Although the EPA recognized that its case-
by-case enforcement discretion provides sufficient flexibility in these
circumstances, it included the affirmative defense to provide a more
formalized approach and more regulatory clarity. See Weyerhaeuser Co.
v. Costle, 590 F.2d 1011, 1057-58 (D.C. Cir. 1978) (holding that an
informal case-by-case enforcement discretion approach is adequate); but
see Marathon Oil Co. v. EPA, 564 F.2d 1253, 1272-73 (9th Cir. 1977)
(requiring a more formalized approach to consideration of ``upsets
beyond the control of the permit holder.''). Under the EPA's regulatory
affirmative defense provisions, if a source could demonstrate in a
judicial or administrative proceeding that it had met the requirements
of the affirmative defense in the regulation, civil penalties would not
be assessed. Recently, the United States Court of Appeals for the
District of Columbia Circuit vacated an affirmative defense in one of
the EPA's CAA section 112 regulations. NRDC v. EPA, 749 F.3d 1055 (D.C.
Cir., 2014) (vacating affirmative defense provisions in CAA section 112
rule establishing emission standards for Portland cement kilns). The
court found that the EPA lacked authority to establish an affirmative
defense for private civil suits and held that under the CAA, the
authority to determine civil penalty amounts in such cases lies
exclusively with the courts, not the EPA. Specifically, the court
found: ``As the language of the statute makes clear, the courts
determine, on a case-by-case basis, whether civil penalties are
`appropriate.' '' See NRDC, 2014 U.S. App. LEXIS 7281 at *21 (``[U]nder
this statute, deciding whether penalties are `appropriate' in a given
private civil suit is a job for the courts, not EPA.'').\28\ In light
of NRDC, the EPA is not including a regulatory affirmative defense
provision in the proposed rule. As explained above, if a source is
unable to comply with emissions standards as a result of a malfunction,
the EPA may use its case-by-case enforcement discretion to provide
flexibility, as appropriate. Further, as the D.C. Circuit recognized,
in an EPA or citizen enforcement action, the court has the discretion
to consider any defense raised and determine whether penalties are
appropriate. Cf. NRDC, 2014 U.S. App. LEXIS 7281 at *24 (arguments that
violation were caused by unavoidable technology failure can be made to
the courts in future civil cases when the issue arises). The same is
true for the presiding officer in EPA administrative enforcement
actions.\29\
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\28\ The court's reasoning in NRDC focuses on civil judicial
actions. The Court noted that ``EPA's ability to determine whether
penalties should be assessed for Clean Air Act violations extends
only to administrative penalties, not to civil penalties imposed by
a court.'' Id.
\29\ Although the NRDC case does not address the EPA's authority
to establish an affirmative defense to penalties that is available
in administrative enforcement actions, the EPA is not including such
an affirmative defense in the proposed rule. As explained above,
such an affirmative defense is not necessary. Moreover, assessment
of penalties for violations caused by malfunctions in administrative
proceedings and judicial proceedings should be consistent. CF. CAA
section 113(e) (requiring both the Administrator and the court to
take specified criteria into account when assessing penalties).
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a. 40 CFR 63.608(b) General Duty
We are proposing to revise the entry for 40 CFR 63.6(e)(1)(i) and
(e)(1)(ii) in the General Provisions table (appendix A) by changing the
``yes'' in column three to a ``no.'' Section 63.6(e)(1)(i) describes
the general duty to minimize emissions. Some of the language in that
section is no longer necessary or appropriate in light of the
elimination of the SSM exemption. We are proposing instead to add
general duty regulatory text at 40 CFR 63.608(b) that reflects the
general duty to minimize emissions while eliminating the reference to
periods covered by an SSM exemption. The current language in 40 CFR
63.6(e)(1)(i) characterizes what the general duty entails during
periods of SSM. With the elimination of the SSM exemption, there is no
need to differentiate between normal operations, startup and shutdown
and malfunction events in describing the general duty. Therefore, the
language the EPA is proposing does not include that language from 40
CFR 63.6(e)(1). We are also proposing to revise the entry for 40 CFR
63.6(e)(1)(ii) in the General Provisions table (appendix A) by changing
the ``yes'' in column three to a ``no.'' Section 63.6(e)(1)(ii) imposes
requirements that are not necessary with the elimination of the SSM
exemption or are redundant of the general duty requirement being added
at 40 CFR 63.608(b).
b. SSM Plan
We are proposing to revise the entry for 40 CFR 63.6(e)(3) in the
General
[[Page 66543]]
Provisions table (appendix A) by changing the ``yes'' in column three
to a ``no.'' Generally, these paragraphs require development of an SSM
plan and specify SSM recordkeeping and reporting requirements related
to the SSM plan. As noted, the EPA is proposing to remove the SSM
exemptions. Therefore, affected units will be subject to an emission
standard during such events. The applicability of a standard during
such events will ensure that sources have ample incentive to plan for
and achieve compliance and thus the SSM plan requirements are no longer
necessary.
c. Compliance With Standards
We are proposing to revise the entry for 40 CFR 63.6(f) in the
General Provisions table (appendix A) by changing the ``yes'' in column
three to a ``no.'' The current language of 40 CFR 63.6(f)(1) exempts
sources from non-opacity standards during periods of SSM. As discussed
above, the court in Sierra Club vacated the exemptions contained in
this provision and held that the CAA requires that some CAA section 112
standard apply continuously. Consistent with Sierra Club, the EPA is
proposing to revise standards in this rule to apply at all times.
d. 40 CFR 63.606 Performance Testing
We are proposing to revise the entry for 40 CFR 63.7(e)(1) in the
General Provisions table (appendix A) by changing the ``yes'' in column
three to a ``no.'' Section 63.7(e)(1) describes performance testing
requirements. The EPA is instead proposing to add a performance testing
requirement at 40 CFR 63.606(d). The performance testing requirements
we are proposing to add differ from the General Provisions performance
testing provisions in several respects. The proposed regulatory text
does not allow testing during startup, shutdown or malfunction. The
proposed regulatory does not include the language in 40 CFR 63.7(e)(1)
that restated the SSM exemption and language that precluded startup and
shutdown periods from being considered ``representative'' for purposes
of performance testing. Furthermore, as in 40 CFR 63.7(e)(1),
performance tests conducted under this subpart should not be conducted
during malfunctions because conditions during malfunctions are often
not representative of operating conditions.
We are proposing that sources conduct performance tests during
``maximum representative operating conditions for the process''.
Specifically, we are proposing that sources must operate your process
during the performance test in such a way that results in the flue gas
characteristics that are the most difficult for reducing emissions of
the regulated pollutant(s) by the control device used. In an effort to
provide more flexibility to owners and operators regarding the
identification of the proper testing conditions, the most difficult
condition for the control device may include, but is not limited to,
the highest HAP mass loading rate to the control device, or the highest
HAP mass loading rate of constituents that approach the limits of
solubility for scrubbing media. The EPA understands that there may be
cases where efficiencies are dependent on other characteristics of
emission streams, including the characteristics of components and the
operating principles of the devices. For example, the solubility of
emission stream components in scrubbing media, or emission stream
component affinity in carbon adsorption systems can also define the
most difficult condition for a particular control device. The EPA is
also proposing to add language that requires the owner or operator to
record the process information that is necessary to document operating
conditions during the test and include in such record an explanation to
support that such conditions represent maximum representative operating
conditions. Section 63.7(e) requires that the owner or operator make
available to the Administrator upon request such records ``as may be
necessary to determine the condition of the performance test,'' but did
not specifically require the owner or operator to record the
information. The regulatory text the EPA is proposing to add builds on
that requirement and makes explicit the requirement to record the
information.
e. Monitoring
We are proposing to revise the entry for 40 CFR 63.8(c)(1)(i) and
(iii) in the General Provisions table by changing the ``yes'' in column
three to a ``no.'' The cross-references to the general duty and SSM
plan requirements in those subparagraphs are not necessary in light of
other requirements of 40 CFR 63.8 that require good air pollution
control practices (40 CFR 63.8(c)(1)) and that set out the requirements
of a quality control program for monitoring equipment (40 CFR 63.8(d)).
We are proposing to revise the entry for 40 CFR 63.8(d)(3) in the
General Provisions table (appendix A) by changing the ``yes'' in column
three to a ``no.'' The final sentence in 40 CFR 63.8(d)(3) refers to
the General Provisions' SSM plan requirement, which is no longer
applicable. The EPA is proposing to add to the rule at 40 CFR
63.608(c)(4) text that is identical to 40 CFR 63.8(d)(3), except that
the final sentence is replaced with the following sentence: ``You must
include the program of corrective action required under Sec.
63.8(d)(2) in the plan.''
f. 40 CFR 63.607 Recordkeeping
We are proposing to revise the entry for 40 CFR 63.10(b)(2)(i) in
the General Provisions table (appendix A) by changing the ``yes'' in
column three to a ``no.'' Section 63.10(b)(2)(i) describes the
recordkeeping requirements during startup and shutdown. These recording
provisions are no longer necessary because the EPA is proposing that
recordkeeping and reporting applicable to normal operations will apply
to startup and shutdown. In the absence of special provisions
applicable to startup and shutdown, such as a startup and shutdown
plan, there is no reason to retain additional recordkeeping for startup
and shutdown periods.
We are proposing to revise the entry for 40 CFR 63.10(b)(2)(ii) in
the General Provisions table (appendix A) by changing the ``yes'' in
column three to a ``no.'' Section 63.10(b)(2)(ii) describes the
recordkeeping requirements during a malfunction. The EPA is proposing
to add such requirements to 40 CFR 63.607(b). The regulatory text we
are proposing to add differs from the General Provisions it is
replacing in that the General Provisions requires the creation and
retention of a record of the occurrence and duration of each
malfunction of process, air pollution control and monitoring equipment.
The EPA is proposing that this requirement apply to any failure to meet
an applicable standard and that the source record the date, time and
duration of the failure rather than the ``occurrence.'' The EPA is also
proposing to add to 40 CFR 63.607(b) a requirement that sources keep
records that include a list of the affected source or equipment and
actions taken to minimize emissions, an estimate of the volume of each
regulated pollutant emitted over the applicable standard and a
description of the method used to estimate the emissions. Examples of
such methods would include product-loss calculations, mass balance
calculations, measurements when available or engineering judgment based
on known process parameters. The EPA is proposing to require that
sources keep records of this information to ensure that there is
adequate information to allow the EPA to determine the severity of any
failure to meet a standard, and to provide data
[[Page 66544]]
that may document how the source met the general duty to minimize
emissions when the source has failed to meet an applicable standard.
We are proposing to revise the entry for 40 CFR 63.10(b)(2)(iv) in
the General Provisions table (appendix A) by changing the ``yes'' in
column three to a ``no.'' When applicable, the provision requires
sources to record actions taken during SSM events when actions were
inconsistent with their SSM plan. The requirement is no longer
appropriate because SSM plans will no longer be required. The
requirement previously applicable under 40 CFR 63.10(b)(2)(iv)(B) to
record actions to minimize emissions and record corrective actions is
now applicable by reference to 40 CFR 63.607.
We are proposing to revise the entry for 40 CFR 63.10(b)(2)(v) in
the General Provisions table (appendix A) by changing the ``yes'' in
column three to a ``no.'' When applicable, the provision requires
sources to record actions taken during SSM events to show that actions
taken were consistent with their SSM plan. The requirement is no longer
appropriate because SSM plans will no longer be required.
We are proposing to revise the entry for 40 CFR 63.10(c)(15) in the
General Provisions table (appendix A) by changing the ``yes'' in column
three to a ``no.'' The EPA is proposing that 40 CFR 63.10(c)(15) no
longer apply. When applicable, the provision allows an owner or
operator to use the affected source's SSM plan or records kept to
satisfy the recordkeeping requirements of the SSM plan, specified in 40
CFR 63.6(e), to also satisfy the requirements of 40 CFR 63.10(c)(10)
through (12). The EPA is proposing to eliminate this requirement
because SSM plans would no longer be required, and, therefore, 40 CFR
63.10(c)(15) no longer serves any useful purpose for affected units.
g. 40 CFR 63.607 Reporting
We are proposing to revise the entry for 40 CFR 63.10(d)(5) in the
General Provisions table (appendix A) by changing the ``yes'' in column
three to a ``no.'' Section 63.10(d)(5) describes the reporting
requirements for startups, shutdowns and malfunctions. To replace the
General Provisions reporting requirement, the EPA is proposing to add
reporting requirements to 40 CFR 63.607. The replacement language
differs from the General Provisions requirement in that it eliminates
periodic SSM reports as a stand-alone report. We are proposing language
that requires sources that fail to meet an applicable standard at any
time to report the information concerning such events in the excess
emission report already required under this rule. We are proposing that
the report must contain the number, date, time, duration and the cause
of such events (including unknown cause, if applicable), a list of the
affected source or equipment, an estimate of the volume of each
regulated pollutant emitted over any emission limit, and a description
of the method used to estimate the emissions (e.g., product-loss
calculations, mass balance calculations, direct measurements or
engineering judgment based on known process parameters). The EPA is
proposing this requirement to ensure that adequate information is
available to determine compliance, to allow the EPA to determine the
severity of the failure to meet an applicable standard, and to provide
data that may document how the source met the general duty to minimize
emissions during a failure to meet an applicable standard.
The proposed rule eliminates the cross reference to 40 CFR
63.10(d)(5)(i) that contains the description of the previously-required
SSM report format and submittal schedule from this section. These
specifications are no longer necessary because the events will be
reported in otherwise required reports with similar format and
submittal requirements. We are proposing that owners or operators no
longer be required to determine whether actions taken to correct a
malfunction are consistent with an SSM plan because the plans would no
longer be required.
We are proposing to revise the entry for 40 CFR 63.10(d)(5)(ii) in
the General Provisions table (appendix A) by changing the ``yes'' in
column three to a ``no.'' Section 63.10(d)(5)(ii) describes an
immediate report for SSM when a source failed to meet an applicable
standard but did not follow the SSM plan. We will no longer require
owners and operators to report when actions taken during a startup,
shutdown or malfunction were not consistent with an SSM plan because
the plans would no longer be required.
3. Testing, Monitoring, Recordkeeping and Reporting
a. NESHAP Subpart AA
For wet scrubbers, we are proposing alternatives to the existing
requirement to monitor pressure differential across the scrubber. We
received input from industry that the pressure differential is not a
reliable method of determining the performance of a scrubber because
fouling occurs over time, increasing the pressure differential. The
pressure differential immediately after cleaning will be much lower
than that after the scrubber has operated for some time. Therefore, to
provide flexibility, we have included several monitoring options,
including pressure and temperature measurements, as alternatives to
monitoring of scrubber differential pressure. We are also adding
flexibility in the existing requirement to measure the flow rate of the
scrubbing liquid to each scrubber (i.e., the inlet liquid flow rate to
a scrubber). We are proposing that the inlet liquid-to-gas ratio may
now be monitored in lieu of the inlet liquid flow rate, which provides
the ability to lower liquid flow rate with changes in gas flow rate to
the scrubber.
We are removing the requirement that facilities may not implement
new operating parameter ranges until the Administrator has approved
them, or 30 days have passed since submission of the performance test
results. For the proposed requirements, facilities must immediately
comply with new operating ranges when they are developed and submitted.
New operating ranges must also be established using the most recent
performance test conducted by a facility, which allows for changes in
control device operation to be appropriately reflected.
Because control devices may be necessary to meet the proposed Hg
limits for phosphate rock calciners, we are proposing monitoring and
testing requirements in subpart AA for the two types of control systems
evaluated as alternatives for control of Hg: Adsorbers (typically fixed
bed carbon), and sorbent injection (i.e., ACI) followed by a WESP or
followed by fabric filtration. We are also proposing the addition of
methods to monitor emissions of Hg using continuous emissions
monitoring systems (CEMS).
As described in section IV.E.2.d of this preamble, for all
processes, we have also modified the language for the conditions under
which testing must be conducted to require that testing be conducted at
maximum representative operating conditions for the process.
In keeping with the general provisions for continuous monitoring
systems (CMS) (including CEMS and continuous parameter monitoring
system (CPMS)), we are proposing the addition of a site-specific
monitoring plan and calibration requirements for CMS. Provisions are
also included for electronic reporting of stack test data.
We have also modified the format of the NESHAP to reference tables
for emissions limits and monitoring requirements.
[[Page 66545]]
b. NSPS Subpart T
The EPA evaluated the monitoring and recordkeeping requirements
currently required in NSPS subpart T to determine if they are adequate
for determining compliance. Currently under NSPS subpart T, an owner or
operator of a wet-process phosphoric acid plant is required to install,
calibrate, maintain and operate a monitoring device which continuously
measures and permanently records the total pressure drop across the
process scrubbing system. However, the current rule does not require an
owner or operator to establish, and demonstrate continuous compliance
with, an allowable range for the pressure drop through the process
scrubbing system. Therefore, we are proposing new monitoring and
recordkeeping requirements for any wet-process phosphoric acid plant
that commences construction, modification or reconstruction after [date
of publication of the final rule in the Federal Register] to ensure
continuous compliance with the standard.
We are proposing that for any wet-process phosphoric acid plant
that commences construction, modification or reconstruction after [date
of publication of the final rule in the Federal Register] the owner or
operator establish an allowable range for the pressure drop through the
process scrubbing system. The allowable range would be established
during the performance test required in 40 CFR 60.8. We also propose
that the allowable range is 20 percent of the arithmetic
average of the three test runs conducted during the performance test.
In addition, the owner or operator would be required to maintain the
daily average pressure drop through the process scrubbing system within
the allowable range; and valid data points must be available for 75
percent of the operating hours in an operating day to compute the daily
average. We also propose that the owner or operator keep records of the
daily average pressure drop through the process scrubbing system, and
keep records of deviations. We are proposing these monitoring and
recordkeeping requirements in order to: Ensure that the process
scrubbing system is properly maintained over time; ensure continuous
compliance with standards; and improve data accessibility.
Finally, for consistency with terminology used in the associated
NESHAP subpart AA, we have changed the term ``process scrubbing
system'' to ``absorber.''
We do not expect any costs associated with these proposed
monitoring and recordkeeping requirements. These proposed requirements
will only apply to new sources, and we are not aware of any planned new
sources. Also, we believe that most, if not all, new sources will be
exempt from NSPS subpart T compliance due to the likelihood of the new
source being subject to NESHAP subpart AA.
c. NSPS Subpart U
The EPA evaluated the monitoring and recordkeeping requirements
currently required in NSPS subpart U to determine if they are adequate
for determining compliance. Currently under NSPS subpart U, an owner or
operator of a superphosphoric acid plant is required to install,
calibrate, maintain and operate a monitoring device which continuously
measures and permanently records the total pressure drop across the
process scrubbing system. However, the current rule does not require an
owner or operator to establish, and demonstrate continuous compliance
with, an allowable range for the pressure drop through the process
scrubbing system. Therefore, we are proposing new monitoring and
recordkeeping requirements for any superphosphoric acid plant that
commences construction, modification or reconstruction after [date of
publication of the final rule in the Federal Register] to ensure
continuous compliance with the standard.
We are proposing that for any superphosphoric acid plant that
commences construction, modification or reconstruction after [date of
publication of the final rule in the Federal Register] the owner or
operator establish an allowable range for the pressure drop through the
process scrubbing system. The allowable range would be established
during the performance test required in 40 CFR 60.8. We also propose
that the allowable range is 20 percent of the arithmetic
average of the three test runs conducted during the performance test.
In addition, the owner or operator would be required to maintain the
daily average pressure drop through the process scrubbing system within
the allowable range; and valid data points must be available for 75
percent of the operating hours in an operating day to compute the daily
average. We also propose that the owner or operator keep records of the
daily average pressure drop through the process scrubbing system, and
keep records of deviations. We are proposing these monitoring and
recordkeeping requirements in order to: ensure that the process
scrubbing system is properly maintained over time; ensure continuous
compliance with standards; and improve data accessibility.
Finally, for consistency with terminology used in the associated
NESHAP subpart AA, we have changed the term ``process scrubbing
system'' to ``absorber.''
We do not expect any costs associated with these proposed
monitoring and recordkeeping requirements. These proposed requirements
will only apply to new sources, and we are not aware of any planned new
sources. Also, we believe that most, if not all, new sources will be
exempt from NSPS subpart U compliance due to the likelihood of the new
source being subject to NESHAP subpart AA.
4. Translation of Total F to HF Emission Limits
The EPA is proposing to translate the current total F limit (lb
total F/ton P2O5 feed) into an HF limit (lb HF/
ton P2O5 feed). The current standard uses total F
as a surrogate for HF, and as such, the standard allows for a scenario
where 100 percent of all total F emissions could be HF. Therefore, we
are proposing HF limits as the same numeric values as the current total
F limits. We recognize that on a mass basis, HF emissions will be
slightly greater than total F emissions; however, this relatively small
difference of approximately 5 percent is negligible in measurement of
the pollutant. Additionally, based on test data provided by industry,
the EPA believes that moving to a form of the standard that requires HF
to be measured, but retains the same numeric values as the current
total F standards will be achievable by all facilities. We are
proposing that sources would annually demonstrate compliance with the
HF limit using EPA Method 320.
The resulting new and existing HF emission source limits are
summarized in Table 6 of this preamble.
[[Page 66546]]
Table 6--Summary of Proposed HF Emission Limits for New and Existing Phosphoric Acid Facilities
----------------------------------------------------------------------------------------------------------------
Current total F limits * Proposed HF limits *
Regulated process --------------------------------------------------------------------
Existing New Existing New
----------------------------------------------------------------------------------------------------------------
WPPA Line.................................. 0.020 0.0135 0.020 0.0135
SPA Line................................... 0.010 0.00870 0.010 0.00870
----------------------------------------------------------------------------------------------------------------
* All limits expressed as lbs/ton P2O5 feed.
With this proposal, we are seeking comment on finalizing the HF
limit for regulating HF emissions using the target HAP (HF), instead of
the long-standing surrogate for HF, total F. We invite comment on
determining and setting a standard for HF in lieu of the existing total
F standard. We solicit comment on our proposed decision.
We also seek comment on the use of EPA Method 320 for the
compliance demonstration test method. Additionally, we solicit comment
on the use of Fourier transform infrared spectroscopy (FTIR) HF CEMS as
an optional continuous monitoring compliance approach within the rule.
We also invite comment on the use of an HF emission standard where a
source using an HF CEMS would comply with a 30-day rolling average
emission limit, and annual relative accuracy test audit (RATA)
certifications of CEMS. A technical memorandum, ``Hydrogen Fluoride
Continuous Emission Monitoring and Compliance Determination with EPA
Method 320,'' in the Docket ID No. EPA-HQ-OAR-2012-0522 outlines
technical detail on the use of HF CEMS and is provided as guidance for
comments regarding details of a continuous HF monitoring option.
To allow facilities flexibility in demonstrating compliance, we are
also considering an option to maintain the existing total F limits as
an alternative addition to the proposed HF limits. Facilities would be
required to comply with all of the provisions in this proposed
rulemaking, including the emission standards, and the operating,
monitoring, notification, recordkeeping and reporting requirements;
however, facilities would have the option to comply with either the
proposed HF limits using EPA Method 320, or the current total F limits
using EPA Method 13B. This option would be implemented by revising 40
CFR 63.602(a) and Tables 1, 1a, 2 and 2a to subpart AA to include both
HF and total F limits; all other provisions would remain as proposed in
subpart AA. We solicit comment on allowing facilities to demonstrate
compliance with the current total F limits as an alternative to the
proposed HF limits.
F. What are the notification, recordkeeping and reporting requirements
for the Phosphoric Acid Manufacturing source category?
In this proposal, the EPA is describing a process to increase the
ease and efficiency of submitting performance test data while improving
data accessibility. Specifically, the EPA is proposing that owners and
operators of phosphoric acid manufacturing facilities submit electronic
copies of required performance test and performance evaluation reports
by direct computer-to-computer electronic transfer using EPA-provided
software. The direct computer-to-computer electronic transfer is
accomplished through the EPA's Central Data Exchange (CDX) using the
Compliance and Emissions Data Reporting Interface (CEDRI). The CDX is
the EPA's portal for submittal of electronic data. The EPA-provided
software is called the Electronic Reporting Tool (ERT), which is used
to generate electronic reports of performance tests and evaluations.
The ERT generates an electronic report package that facilities will
submit using CEDRI. The submitted report package will be stored in the
CDX archive (the official copy of record) and the EPA's public database
called WebFIRE. All stakeholders will have access to all reports and
data in WebFIRE and accessing these reports and data will be very
straightforward and easy (see the WebFIRE Report Search and Retrieval
link at https://cfpub.epa.gov/webfire/index.cfm?action=fire.searchERTSubmission). A description and
instructions for use of the ERT can be found at https://www.epa.gov/ttn/chief/ert/ and CEDRI can be accessed through the CDX Web site
(www.epa.gov/cdx). A description of the WebFIRE database is available
at: https://cfpub.epa.gov/oarweb/index.cfm?action=fire.main.
The proposal to submit performance test data electronically to the
EPA applies only to those performance tests and/or performance
evaluations conducted using test methods that are supported by the ERT.
The ERT supports most of the commonly used EPA reference test methods.
A listing of the pollutants and test methods supported by the ERT is
available at: https://www.epa.gov/ttn/chief/ert/.
We believe that industry would benefit from this proposed approach
to electronic data submittal. Specifically, by using this approach,
industry will save time in the performance test submittal process.
Additionally, the standardized format that the ERT uses allows sources
to create a more complete test report, resulting in less time spent on
backfilling data if a source failed to submit all required data
elements. Also through this proposal, industry may only need to submit
a report once to meet the requirements of the applicable subpart
because stakeholders can readily access these reports from the WebFIRE
database. This also benefits industry by reducing recordkeeping costs
as the performance test reports that are submitted to the EPA using
CEDRI are no longer required to be retained in hard copy, thereby,
reducing staff time needed to coordinate these records.
Because the EPA will already have performance test data in hand,
another benefit to industry of electronic reporting is that fewer or
less substantial data collection requests in conjunction with
prospective required residual risk assessments or technology reviews
will be needed. This would result in a decrease in staff time needed to
respond to data collection requests.
State, local and tribal air pollution control agencies may also
benefit from having electronic versions of the reports they are now
receiving. For example, state, local and tribal air pollution control
agencies may be able to conduct a more streamlined and accurate review
of electronic data submitted to them. For example, the ERT would allow
for an electronic review process, rather than a manual data assessment,
therefore, making their review and evaluation of the source-provided
data and calculations easier and more efficient. In addition, the
public stands to benefit from electronic reporting of emissions data
because the electronic data will be easier for the public to access.
The methods and procedures for collecting, accessing and reviewing air
emissions
[[Page 66547]]
data will be more transparent for all stakeholders.
One major advantage of the proposed submittal of performance test
data through the ERT is a standardized method to compile and store much
of the documentation required to be reported by this rule. The ERT
clearly states the information required by the test method and ERT has
the ability to house additional data elements that might be required by
a delegated authority.
In addition, the EPA must have performance test data to conduct
effective reviews of CAA sections 112 standards as well as for many
other purposes including compliance determinations, emission factor
development and annual emission rate determinations. In conducting
these required reviews, the EPA has found it ineffective and time
consuming, not only for us, but also for regulatory agencies and source
owners and operators, to locate, collect and submit performance test
data. Also, in recent years, stack testing firms have typically
collected performance test data in electronic format, making it
possible to move to an electronic data submittal system that would
increase the ease and efficiency of data submittal and improve data
accessibility.
A common complaint heard from industry and regulators is that
emission factors are outdated or not representative of a particular
source category. With timely receipt and incorporation of data from
most performance tests, the EPA would be able to ensure that emission
factors, when updated, represent the most current range of operational
practices. Finally, another benefit of the proposed electronic data
submittal to WebFIRE is that these data would greatly improve the
overall quality of existing and new emissions factors by supplementing
the pool of emissions test data that the EPA evaluates to develop
emissions factors.
In summary, in addition to supporting regulation development,
control strategy development and other air pollution control
activities, having an electronic database populated with performance
test data would save industry, state, local, tribal agencies and the
EPA significant time, money and effort while also improving the quality
of emission factors and inventories and air quality regulations.
G. What compliance dates are we proposing for the Phosphoric Acid
Manufacturing source category?
We are proposing that facilities must comply with the proposed Hg
limits for existing rock calciners no later than 3 years after the
effective date of this rule. We are proposing a 3-year compliance lead
time so that facilities with existing rock calciners have adequate time
to design and install additional controls and demonstrate compliance,
including the time necessary to: construct control devices; seek bids,
select a vendor and install and test the new equipment; and purchase
and install compliance monitoring equipment and implement quality
assurance measures. We believe that three years are needed for
facilities with existing rock calciners to complete the steps described
above and achieve compliance with the proposed standards. For new rock
calciners that commence construction or reconstruction after December
27, 1996, and on or before the effective date of this rule, we are
proposing that facilities must comply with the proposed Hg limits no
later than 1 year after the effective date of this rule. New rock
calciners that commence construction or reconstruction after the
effective date of this rule would comply with the proposed Hg limits
immediately upon startup. We are also proposing the compliance date for
HF work practice standards for all (existing and new) rock calciners is
the effective date of this rule. Based on the data that the EPA has
received, all rock calciners are meeting the HF work practice standard;
therefore, no additional time would be required to achieve compliance
with this HF work practice standard. We specifically seek comment on
the compliance dates proposed for regulating Hg and HF from new and
existing phosphate rock calciners.
In addition, for existing gypsum dewatering stack or cooling ponds,
we are proposing that facilities must prepare and comply with a gypsum
dewatering stack and cooling pond management plan to control fugitive
HF emissions no later than 1 year after the effective date of this
rule. For new gypsum dewatering stack or cooling ponds, we are
proposing that facilities must prepare and comply with a gypsum
dewatering stack and cooling pond management plan to control fugitive
HF emissions beginning on the effective date of this rule.
We are also proposing that for existing and new wet-process
phosphoric acid process lines and superphosphoric acid process lines
that commence construction or reconstruction on or before the effective
date of this rule, the facility must comply with the proposed HF limits
no later than 1 year after the effective date of this rule. Facilities
will continue to conduct the annual performance test, but will be
required to use a different test method. Therefore, we are proposing a
one-year compliance lead time so that facilities have adequate time to
coordinate performance testing with the new test method. We do not
anticipate that any facilities will need to install a new control
device to meet the proposed HF limits. For new wet-process phosphoric
acid process lines and superphosphoric acid process lines that commence
construction or reconstruction after the effective date of this rule,
the facility must comply with the proposed HF limits beginning on the
effective date of this rule. Prior to these compliance dates (for HF
limits), we are proposing that facilities continue to comply with the
current total F standards.
We are also proposing that the compliance date for the amended SSM
requirements is the effective date of this rule.
V. Analytical Results and Proposed Decisions for the Phosphate
Fertilizer Production Source Category
A. What are the results of the risk assessment and analyses for the
Phosphate Fertilizer Production source category?
The preamble sections below summarize the results of the risk
assessments for the Phosphate Fertilizer Production source category.
The complete risk assessment, Draft Residual Risk Assessment for
Phosphate Fertilizer Production and Phosphoric Acid Manufacturing, is
available in the docket for this action.
1. Inhalation Risk Assessment Results
The basic chronic inhalation risk estimates presented here are the
maximum individual lifetime cancer risk, the maximum chronic HI and the
cancer incidence. We also present results from our acute inhalation
impact screening in the form of maximum HQs, as well as the results of
our preliminary screening for potential non-inhalation risks from PB-
HAP. Also presented are the HAP ``drivers,'' which are the HAP that
collectively contribute 90 percent of the maximum cancer risk or
maximum HI at the highest exposure location.
The inhalation risk results for this source category indicate that
maximum lifetime individual cancer risks are less than 1-in-1 million.
The total estimated cancer incidence from this source category is 0.001
excess cancer cases per year, or one excess case in every 1,000 years.
The maximum chronic non-cancer TOSHI value for the source category
could be up to 0.1 associated with emissions of manganese, indicating
no significant potential for chronic non-cancer impacts.
[[Page 66548]]
We analyzed the potential differences between actual emissions
levels and calculated the maximum emissions allowable under the MACT
standards for every emission process group for this source category.
Based upon the above analysis, we multiplied the modeled actual risks
for the MIR facility with site-specific process multipliers to estimate
allowable risks under the MACT. We deemed this approach sufficient due
to the low actual modeled risks for the source category. The maximum
lifetime individual cancer risks based upon allowable emissions are
still less than 1-in-1 million. The maximum chronic non-cancer TOSHI
value is also estimated at an HI of 0.1.
2. Acute Risk Results
Worst-case acute HQs were calculated for every HAP that has an
acute benchmark. There were no phosphate fertilizer production
facilities identified with HQ values greater than 1.
3. Multipathway Risk Screening Results
For the Phosphate Fertilizer Production source category, the EPA
conducted a Tier I screening-level evaluation of the potential human
health risks associated with emissions of PB-HAP. The PB-HAP emitted by
facilities in this category include Hg compounds (11 facilities), Pb
compounds (11 facilities), and cadmium compounds (11 facilities). We
compared reported emissions of PB-HAP to the Tier I screening emission
thresholds established by the EPA for the purposes of the RTR risk
assessments. One facility emitted Hg\2+\ above the Tier I screening
threshold level, exceeding the screening threshold by a factor of 20.
Consequently, we found it necessary to conduct a Tier II screening
assessment.
For the Tier II screening assessment, we refined our Hg\2+\
analysis with additional site-specific information. The additional
site-specific information included the land use around the facilities,
the location of fishable lakes and local meteorological data such as
wind direction. The result of this analysis was the development of a
site-specific emission screening threshold for Hg\2+\. This assessment
uses the assumption that the biological productivity limitation of each
lake is 1 gram of fish per acre of water, meaning that in order to
fulfill the adult ingestion rate, the fisher will need to fish from 373
total acres of lakes. The result of this analysis was the development
of a site-specific emission screening threshold for Hg\2+\. We compared
this Tier II screening threshold for Hg\2+\ to the facility's Hg\2+\
emissions. The facility's emissions exceeded the Tier II screening
threshold, by a factor of 3.
To refine our Hg Tier II Screen for this facility, we first
examined the set of lakes from which the angler ingested fish. Any
lakes that appeared to not be fishable or publicly accessible were
removed from the assessment, and the screening assessment was repeated.
After we made the determination the three critical lakes were fishable,
we analyzed the hourly meteorology data from which the Tier II
meteorology statistics were derived. Using buoyancy and momentum
equations from literature, and assumptions about facility fenceline
boundaries, we estimated by hour the height achieved by the emission
plume before it moved laterally beyond the assumed fenceline. If the
plume height was above the mixing height, we assumed there was no
chemical exposure for that hour. The cumulative loss of chemical being
released above the mixing height reduces the exposure and decreases the
Tier II screening quotient. The refined Tier II analysis for mercury
emissions indicated a 23-percent loss of emissions above mixing layer
due to plume rise, this reduction still resulted in an angler screening
non-cancer value equal to 2.
For this facility, after we performed the lake and plume rise
analyses, we reran the relevant Tier II screening scenarios for the
travelling subsistence angler in TRIM.FaTE with the same hourly
meteorology data and hourly plume-rise adjustments from which the Tier
II meteorology statistics were derived. The utilization of the time-
series meteorology reduced the screening value further to a value of
0.6. For this source category our analysis indicated no potential for
multipathway impacts of concern from this facility.
For the other PB-HAP emitted by facilities in the source category,
no facilities emit cadmium above the Tier I screening threshold level.
Lead is a PB-HAP, but the NAAQS value (which was used for the chronic
noncancer risk assessment) takes into account multipathway exposures,
so a separate multipathway screening value was not developed. Since we
did not estimate any exceedances of the NAAQS in our chronic noncancer
risk assessment, we do not expect any significant multipathway exposure
and risk due to Pb emissions from these facilities. For more
information on the multipathway screening assessment conducted for this
source category, see the memorandum, ``Draft Residual Risk Assessment
for Phosphate Fertilizer Production and Phosphoric Acid Manufacturing''
provided in the docket for this rulemaking.
4. Environmental Risk Screening Results
As described in section III.A.5 of this preamble, we conducted an
environmental risk screening assessment for the Phosphate Fertilizer
Production source category. In the Tier I screening analysis for PB-HAP
(other than Pb, which was evaluated differently as noted in section
III.A.5 of this preamble) none of the individual modeled concentrations
for any facility in the source category exceeds any of the ecological
benchmarks (either the LOAEL or NOAEL). Therefore, we did not conduct a
Tier II assessment. For Pb, we did not estimate any exceedances of the
secondary Pb NAAQS.
For acid gases, the average modeled concentration around each
facility (i.e., the average concentration of all off-site data points
in the modeling domain) did not exceed any ecological benchmark (either
the LOAEL or NOAEL). HCl emissions were not identified from the
category. For HF, each individual concentration (i.e., each off-site
data point in the modeling domain) was below the ecological benchmarks
for all facilities. We did not identify an adverse environmental effect
as defined in CAA section 112(a)(7) from HAP emissions from this source
category.
5. Facility-Wide Risk Results
The facility-wide MIR and TOSHI are based on emissions, as
identified in the NEI, from all emissions sources at the identified
facilities. The results of the facility-wide analysis indicate that all
11 facilities with phosphate fertilizer production have a facility-wide
cancer MIR less than or equal to 1-in-1 million. The maximum facility-
wide TOSHI for the source category is 0.2. The risk results are
summarized in Table 7 of this preamble.
[[Page 66549]]
Table 7--Human Health Risk Assessment for Phosphate Fertilizer Production
--------------------------------------------------------------------------------------------------------------------------------------------------------
Cancer MIR (in 1 Max chronic non-cancer
million) Cancer Population Population HI
Category & number of facilities -------------------------- incidence with risks with risks -------------------------- Worst-case max acute
modeled Based on Based on (cases per of 1-in-1 of 10-in-1 Based on Based on non-cancer HQ
actual allowable year) million or million or actual allowable
emissions emissions more more emissions emissions
--------------------------------------------------------------------------------------------------------------------------------------------------------
Phosphate Fertilizer................ 0.5 0.5 0.001 0 0 0.02 0.02 HQREL = 0.4 (elemental
(11 facilities)..................... Hg).
........... ........... ........... ........... ........... ........... ........... HQAEGL-1 = 0.09
(hydrofluoric acid).
........... ........... ........... ........... ........... ........... ........... --
--------------------------------------------------------------------------------------------------------------------------------------------------------
Facility-wide (11 facilities)....... 0.5 0.5 0.001 0 0 0.2 0.3 --
--------------------------------------------------------------------------------------------------------------------------------------------------------
6. What demographic groups might benefit from this regulation?
To determine whether or not to conduct a demographics analysis, we
look at a combination of factors including the MIR, non-cancer TOSHI,
population around the facilities in the source category, and other
relevant factors. For the Phosphate Fertilizer Production source
category, the MIR is less than 1-in-1 million, and the HI is less than
1 and, therefore, we did not conduct an assessment of risks to
individual demographic groups for this rulemaking. However, we did
conduct a proximity analysis, which identifies any overrepresentation
of minority, low income or indigenous populations near facilities in
the source category. The results of this analysis are presented in
section IX.J of this preamble.
B. What are our proposed decisions regarding risk acceptability, ample
margin of safety and adverse environmental effects for the Phosphate
Fertilizer Production source category?
1. Risk Acceptability
The results of both the source category and facility-wide risk
assessments indicate that all phosphate fertilizer production
facilities have a cancer MIR less than 1-in-1 million. The maximum
source category and facility-wide TOSHI are both less than 1, and the
maximum worst-case acute non-cancer HQ is less than 1. We propose that
the risks posed by emissions from this source category are acceptable.
2. Ample Margin of Safety Analysis and Proposed Controls
Under the ample margin of safety analysis, we evaluate the cost and
feasibility of available control technologies and other measures
(including the controls, measures and costs evaluated under the
technology review) that could be applied in this source category to
further reduce the risks due to emissions of HAP identified in our risk
assessment, as well as the health impacts of such potential additional
measures. As noted in our discussion of the technology review in
section V.C of this preamble, no measures (beyond those already in
place) were identified for reducing HAP emissions from the Phosphate
Fertilizer source category. In addition, because our analyses show that
the maximum baseline chronic cancer risk is below 1-in-1 million, the
maximum chronic non-cancer HI is less than 1, and the worst-case acute
HQ is less than the CA-REL, minimal reductions in risk could be
achieved even if we identified measures that could reduce HAP emissions
further. Based on the discussion above, we propose that the current
standards provide an ample margin of safety to protect public health.
Though we did not identify any new technologies to reduce risk from
this source category, we are specifically requesting comment on whether
there are additional control measures that may be able to reduce risks
from the source category. We request any information on potential
emission reductions of such measures, as well as the cost and health
impacts of such reductions to the extent they are known.
3. Adverse Environmental Effects
Based on the results of our environmental risk screening
assessment, we conclude that there is not an adverse environmental
effect as a result of HAP emissions from the Phosphate Fertilizer
Production source category. We are proposing that it is not necessary
to set a more stringent standard to prevent an adverse environmental
effect, taking into consideration costs, energy, safety and other
relevant factors.
C. What are the results and proposed decisions based on our technology
review for the Phosphate Fertilizer Production source category?
1. NESHAP Technology Review
In order to fulfill our obligations under CAA section 112(d)(6), we
conducted a technology review to identify new developments that may
warrant revisions to the current NESHAP standards applicable to the
Phosphate Fertilizer Production source category (i.e., NESHAP subpart
BB). In conducting our technology review for the Phosphate Fertilizer
Production source category, we utilized the RBLC database and the data
submitted by facilities in response to the April 2010 CAA section 114
request.
Based on our review of the RBLC, we did not find any new
developments in practices, processes and control technologies that have
been applied since the original NESHAP to reduce emissions from
phosphate fertilizer production plants.
Based on our review of the CAA section 114 data (see memorandum,
``CAA Section 111(b)(1)(B) and 112(d)(6) Reviews for the Phosphoric
Acid Manufacturing and Phosphate Fertilizer Production Source
Categories,'' which is available in Docket No. EPA-HQ-OAR-2012-0522),
we determined that the control technologies used at phosphate
fertilizer production plants have not changed since the EPA published
the 1996 memorandum, ``National Emission Standards for Hazardous Air
Pollutants from Phosphoric Acid Manufacturing and Phosphate Fertilizers
Production; Proposed Rules--Draft Technical Support Document and
Additional Technical Information,'' which is available in Docket ID No.
A-94-02.
In general, the Phosphate Fertilizer Production source category
continues to use wet scrubbing technology to control HF emissions from
the APF processes. We did not identify any technical
[[Page 66550]]
developments in wet scrubbing methods used at phosphate fertilizer
production plants. As noted in the memorandum discussed above, the type
and configuration of the wet scrubbing technology varies significantly
between facilities and between process lines within a facility. In
order to determine the differences in effectiveness of control device
technologies we identified, we reviewed the emissions data submitted by
facilities in response to the April 2010 and January 2014 CAA section
114 requests.
For APF process lines, we identified four control technology
configurations from the CAA section 114 data. However, based on the
available emissions data, we could not distinguish one configuration
that clearly achieved greater emissions reductions than the other
configurations. The emissions data for the four configurations we
identified cover a wide range of emissions and do not show that a
particular configuration achieves greater emission reductions. We
believe that observed differences in facility emissions are likely the
result of factors other than control technology (e.g., subtle
differences in sampling and analytical techniques, age of control
equipment and differences in facility operation).
For TSP processes, none of the 11 facilities with APF processes
have active operations for TSP production or storage based on the CAA
section 114 responses. While one facility is permitted to store GTSP,
we do not anticipate that the facility will resume GTSP operations at
any point in the future because according to the International
Fertilizer Industry Association, North American production of GTSP
ceased in 2007. However, if a facility were to start producing and
storing TSP, the control technologies would be the same as those
already used at APF process lines because the same, or very similar,
equipment is used to produce and store TSP as what is used to produce
and store APF (see the 1996 memorandum, ``National Emission Standards
for Hazardous Air Pollutants from Phosphoric Acid Manufacturing and
Phosphate Fertilizers Production; Proposed Rules--Draft Technical
Support Document and Additional Technical Information,'' which is
available in Docket ID No. A-94-02). Given the lack of TSP production
in the U.S., and the lack of new control technologies for the similarly
controlled APF process lines, no new technologies were identified
during this review of TSP production and storage processes.
Therefore, neither these data nor any other information we have
examined show that there has been a significant improvement in the add-
on control technology or other equipment since promulgation of NESHAP
subpart BB.
We also reviewed the CAA section 114 responses to identify any work
practices, pollution prevention techniques and process changes at
phosphate fertilizer production manufacturing plants that could achieve
emission reductions. We did not identify any developments regarding
practices, techniques, or process changes that affect point source
emissions from this source category. See the memorandum, ``CAA Section
111(b)(1)(B) and 112(d)(6) Reviews for the Phosphoric Acid
Manufacturing and Phosphate Fertilizer Production Source Categories,''
which is available in Docket ID No. EPA-HQ-OAR-2012-0522.
In light of the results of the technology review, we conclude that
additional standards are not necessary pursuant to CAA section
112(d)(6) and we are not proposing changes to NESHAP subpart BB as part
of our technology review. We solicit comment on our proposed decision.
2. NSPS Review
Pursuant to CAA section 111(b)(1)(B), we conducted a review to
identify new developments that may advise revisions to the current NSPS
standards applicable to the Phosphate Fertilizer Production source
category (i.e., NSPS subparts V, W and X). This review considered both
(1) whether developments in technology or other factors support the
conclusion that a different system of emissions reduction has become
the ``best system of emissions reduction'' and (2) whether emissions
limitations and percent reductions beyond those required by the
standards are achieved in practice.
a. NSPS Subpart V Review
Based on a search of the RBLC database, CAA section 114 data, and
other relevant sources, we did not find any new developments that have
been applied since the original NSPS subpart V to reduce total F
emissions from a DAP plant. Additionally, based on our review of the
CAA section 114 data provided by this industry, we determined that the
technologies used to control stack emissions at DAP plants have not
changed since the original NSPS subpart V. As discussed in more detail
in the memorandum, ``CAA Section 111(b)(1)(B) and 112(d)(6) Reviews for
the Phosphoric Acid Manufacturing and Phosphate Fertilizer Production
Source Categories,'' which is available in Docket ID No. EPA-HQ-OAR-
2012-0522, we observed some differences in total F emissions from DAP
plants. However, we did not find any patterns in emissions reductions
based on control technology used. Although we identified four control
technology configurations that are being used at DAP plants, based on
the available emissions data, we could not distinguish one
configuration that clearly achieved greater emissions reductions than
the other configurations. The emissions data for the four
configurations we identified cover a wide range of emissions and do not
show that a particular configuration achieves greater emission
reductions. We believe that observed differences in facility total F
emissions are likely the result of factors other than control
technology (e.g., subtle differences in sampling and analytical
techniques, age of control equipment and differences in facility
operating parameters). Therefore, neither these data nor any other
information we have examined show that there has been a significant
improvement in the add-on control technology or other equipment since
promulgation of NSPS subpart V. Finally, we also reviewed the CAA
section 114 responses to identify any work practices, pollution
prevention techniques and process changes at DAP plants that could
achieve greater emission reductions than is required under the current
NSPS. We did not identify any developments regarding practices,
techniques, or process changes that affect point source emissions from
DAP plants. For these reasons, we do not see any basis for concluding
that the ``best system of emissions reduction'' has changed.
Therefore, we are proposing that additional revisions to NSPS
subpart V standards are not appropriate pursuant to CAA section
111(b)(1)(B). We solicit comment on our proposed determination.
b. NSPS Subparts W and X Reviews
As previously discussed in section V.C.1 of this preamble, none of
the 11 facilities with APF processes have active operations for TSP
production or storage based on the CAA section 114 responses. While one
facility is permitted to store GTSP, we do not anticipate that the
facility will resume GTSP operations at any point in the future
because, according to the International Fertilizer Industry
Association, North American production of GTSP ceased in 2007. However,
if a facility were to start producing and storing TSP, the control
[[Page 66551]]
technologies would be the same as those already used at APF process
lines because the same, or very similar, equipment is used to produce
and store GTSP as what is used to produce and store APF (see the 1996
memorandum, ``National Emission Standards for Hazardous Air Pollutants
from Phosphoric Acid Manufacturing and Phosphate Fertilizers
Production; Proposed Rules--Draft Technical Support Document and
Additional Technical Information,'' which is available in Docket ID No.
A-94-02). Given the lack of TSP production in the U.S., and the lack of
new developments for the similarly controlled APF process lines, no new
developments were identified during this review of TSP production and
storage processes. For these reasons, we do not see any basis for
concluding that the ``best system of emissions reduction'' has changed.
Therefore, we are proposing that additional revisions to NSPS
subpart W and subpart X standards are not appropriate pursuant to CAA
section 111(b)(1)(B). We solicit comment on our proposed determination.
D. What other actions are we proposing for the Phosphate Fertilizer
Production source category?
In addition to the amendments described above, we reviewed NESHAP
subpart BB, NSPS subpart V, NSPS subpart W and NSPS subpart X to
determine whether we should make additional amendments. From this
review, we are proposing several additional revisions or
clarifications. We are proposing revisions to the SSM provisions of
NESHAP subpart BB in order to ensure that they are consistent with the
court decision in Sierra Club v. EPA, 551 F.3d 1019 (D.C. Cir. 2008),
which vacated two provisions that exempted sources from the requirement
to comply with otherwise applicable CAA section 112(d) emission
standards during periods of SSM. In addition, we are proposing
clarifications to the applicability of NESHAP subpart BB. We also are
proposing various other changes to testing, monitoring, recordkeeping
and reporting requirements in NESHAP subpart BB, NSPS subpart V, NSPS
subpart W and NSPS subpart X. Our analyses and proposed changes related
to these issues are discussed in this section of this preamble.
1. What are the SSM requirements?
The United States Court of Appeals for the District of Columbia
Circuit vacated portions of two provisions in the EPA's CAA section 112
regulations governing the emissions of HAP during periods of SSM.
Sierra Club v. EPA, 551 F.3d 1019 (D.C. Cir. 2008), cert. denied, 130
S. Ct. 1735 (U.S. 2010). Specifically, the court vacated the SSM
exemption contained in 40 CFR 63.6(f)(1) and 40 CFR 63.6(h)(1) holding
that under section 302(k) of the CAA, emissions standards or
limitations must be continuous in nature and that the SSM exemption
violates the CAA's requirement that some CAA section 112 standards
apply continuously.
We are proposing the elimination of the SSM exemption in this rule.
Consistent with Sierra Club v. EPA, the EPA is proposing standards in
this rule that apply at all times. We are also proposing several
revisions to appendix A of subpart BB (the General Provisions
Applicability Table) as is explained in more detail below. For example,
we are proposing to eliminate the incorporation of the requirement in
the General Provisions that the source develop an SSM plan. We also are
proposing to eliminate and revise certain recordkeeping and reporting
requirements related to the SSM exemption as further described below.
The EPA has attempted to ensure that the provisions we are
proposing to eliminate are inappropriate, unnecessary or redundant in
the absence of the SSM exemption. We are specifically seeking comment
on whether we have successfully done so.
For the reasons explained below, we are proposing work practice
standards for periods of startup and shutdown in lieu of numerical
emission limits. CAA section 112(h)(1) states that the Administrator
may promulgate a design, equipment or operational work practice
standard in those cases where, in the judgment of the Administrator, it
is not feasible to prescribe or enforce an emission standard. CAA
section 112(h)(2)(B) further defines the term ``not feasible'' in this
context to apply when ``the application of measurement technology to a
particular class of sources is not practicable due to technological and
economic limitations.''
Startup and shutdown periods at phosphate fertilizer production
facilities generally only last between 30 minutes to 6 hours. Because
of the variability and the relatively short duration compared to the
time needed to conduct a performance test, which typically requires a
full working day, the EPA has determined that it is not feasible to
prescribe a numerical emission standard for these periods. Furthermore,
according to information provided by industry, it is possible that the
feed rate (i.e., equivalent P2O5 feed) can be
zero during startup and shutdown periods. During these periods, it is
not feasible to consistently enforce the emission standards that are
expressed in terms of lb of pollutant/ton of feed.
Although we requested information on emissions and the operation of
control devices during startup and shutdown periods in the CAA section
114 survey issued to the Phosphoric Fertilizer Production source
category, we did not receive any emissions data collected during a
startup and shutdown period, and we do not expect that these data
exist. However, based on the information for control device operation
received in the survey, we concluded that the control devices could be
operated normally during periods of startup or shutdown. Also, we
believe that the emissions generated during startup and shutdown
periods are lower than during steady-state conditions because the
amount of feed materials introduced to the process during those periods
is lower compared to normal operations. Therefore, if the emission
control devices are operated during startup and shutdown, then HAP
emissions will be the same or lower than during steady-state operating
conditions.
Consequently, we are proposing a work practice standard rather than
an emissions limit for periods of startup or shutdown. Control devices
used on the various process lines in this source category are effective
at achieving desired emission reductions immediately upon start-up.
Therefore, during startup and shutdown periods, we are proposing that
sources begin operation of any control device(s) in the production unit
prior to introducing any feed into the production unit. We are also
proposing that sources must continue operation of the control device(s)
through the shutdown period until all feed material has been processed
through the production unit.
Periods of startup, normal operations and shutdown are all
predictable and routine aspects of a source's operations. Malfunctions,
in contrast, are neither predictable nor routine. Instead they are, by
definition sudden, infrequent and not reasonably preventable failures
of emissions control, process or monitoring equipment. The EPA
interprets CAA section 112 as not requiring emissions that occur during
periods of malfunction to be factored into development of CAA section
112 standards. Under CAA section 112, emissions standards for new
sources must be no less stringent than the level ``achieved'' by the
best controlled similar source and for existing sources generally must
be no less stringent than the average emission limitation
[[Page 66552]]
``achieved'' by the best-performing 12 percent of sources in the
category. There is nothing in CAA section 112 that directs the EPA to
consider malfunctions in determining the level ``achieved'' by the best
performing sources when setting emission standards. As the United
States Court of Appeals for the District of Columbia Circuit has
recognized, the phrase ``average emissions limitation achieved by the
best performing 12 percent of'' sources ``says nothing about how the
performance of the best units is to be calculated.'' Nat'l Ass'n of
Clean Water Agencies v. EPA, 734 F.3d 1115, 1141 (D.C. Cir. 2013).
While the EPA accounts for variability in setting emissions standards,
nothing in section 112 requires the EPA to consider malfunctions as
part of that analysis. A malfunction should not be treated in the same
manner as the type of variation in performance that occurs during
routine operations of a source. A malfunction is a failure of the
source to perform in a ``normal or usual manner'' and no statutory
language compels the EPA to consider such events in setting CAA section
112 standards.
Further, accounting for malfunctions in setting emission standards
would be difficult, if not impossible, given the myriad different types
of malfunctions that can occur across all sources in the category and
given the difficulties associated with predicting or accounting for the
frequency, degree and duration of various malfunctions that might
occur. For these reasons, the performance of units that are
malfunctioning is not ``reasonably'' foreseeable. See, e.g., Sierra
Club v. EPA, 167 F. 3d 658, 662 (D.C. Cir. 1999) (the EPA typically has
wide latitude in determining the extent of data-gathering necessary to
solve a problem. We generally defer to an agency's decision to proceed
on the basis of imperfect scientific information, rather than to
``invest the resources to conduct the perfect study.''). See also,
Weyerhaeuser v. Costle, 590 F.2d 1011, 1058 (D.C. Cir. 1978) (``In the
nature of things, no general limit, individual permit, or even any
upset provision can anticipate all upset situations. After a certain
point, the transgression of regulatory limits caused by `uncontrollable
acts of third parties,' such as strikes, sabotage, operator
intoxication or insanity, and a variety of other eventualities, must be
a matter for the administrative exercise of case-by-case enforcement
discretion, not for specification in advance by regulation.''). In
addition, emissions during a malfunction event can be significantly
higher than emissions at any other time of source operation. For
example, if an air pollution control device with 99 percent removal
goes off-line as a result of a malfunction (as might happen if, for
example, the bags in a baghouse catch fire) and the emission unit is a
steady state type unit that would take days to shut down, the source
would go from 99-percent control to zero control until the control
device was repaired. The source's emissions during the malfunction
would be 100 times higher than during normal operations, and the
emissions over a 4-day malfunction period would exceed the annual
emissions of the source during normal operations. As this example
illustrates, accounting for malfunctions could lead to standards that
are not reflective of (and significantly less stringent than) levels
that are achieved by a well-performing non-malfunctioning source. It is
reasonable to interpret CAA section 112 to avoid such a result. The
EPA's approach to malfunctions is consistent with CAA section 112 and
is a reasonable interpretation of the statute.
In the event that a source fails to comply with the applicable CAA
section 112 standards as a result of a malfunction event, the EPA would
determine an appropriate response based on, among other things, the
good-faith efforts of the source to minimize emissions during
malfunction periods, including preventative and corrective actions, as
well as root cause analyses to ascertain and rectify excess emissions.
The EPA would also consider whether the source's failure to comply with
the CAA section 112 standard was, in fact, ``sudden, infrequent, not
reasonably preventable'' and was not instead ``caused in part by poor
maintenance or careless operation'' 40 CFR 63.2 (definition of
malfunction).
If the EPA determines in a particular case that enforcement action
against a source for violation of an emission standard is warranted,
the source can raise any and all defenses in that enforcement action
and the federal district court will determine what, if any, relief is
appropriate. The same is true for citizen enforcement actions.
Similarly, the presiding officer in an administrative proceeding can
consider any defense raised and determine whether administrative
penalties are appropriate.
In summary, the EPA interpretation of the CAA and, in particular,
CAA section 112, is reasonable and encourages practices that will avoid
malfunctions. Administrative and judicial procedures for addressing
exceedances of the standards fully recognize that violations may occur
despite good faith efforts to comply and can accommodate those
situations.
In several prior CAA section 112 rules, the EPA had included an
affirmative defense to civil penalties for violations caused by
malfunctions in an effort to create a system that incorporates some
flexibility, recognizing that there is a tension, inherent in many
types of air regulation, to ensure adequate compliance while
simultaneously recognizing that despite the most diligent of efforts,
emission standards may be violated under circumstances entirely beyond
the control of the source. Although the EPA recognized that its case-
by-case enforcement discretion provides sufficient flexibility in these
circumstances, it included the affirmative defense to provide a more
formalized approach and more regulatory clarity. See Weyerhaeuser Co.
v. Costle, 590 F.2d 1011, 1057-58 (D.C. Cir. 1978) (holding that an
informal case-by-case enforcement discretion approach is adequate); but
see Marathon Oil Co. v. EPA, 564 F.2d 1253, 1272-73 (9th Cir. 1977)
(requiring a more formalized approach to consideration of ``upsets
beyond the control of the permit holder.''). Under the EPA's regulatory
affirmative defense provisions, if a source could demonstrate in a
judicial or administrative proceeding that it had met the requirements
of the affirmative defense in the regulation, civil penalties would not
be assessed. Recently, the United States Court of Appeals for the
District of Columbia Circuit vacated an affirmative defense in one of
the EPA's CAA section 112 regulations. NRDC v. EPA, 749 F.3d 1055 (D.C.
Cir., 2014) (vacating affirmative defense provisions in CAA section 112
rule establishing emission standards for Portland cement kilns). The
court found that the EPA lacked authority to establish an affirmative
defense for private civil suits and held that under the CAA, the
authority to determine civil penalty amounts in such cases lies
exclusively with the courts, not the EPA. Specifically, the court
found: ``As the language of the statute makes clear, the courts
determine, on a case-by-case basis, whether civil penalties are
`appropriate.' '' See NRDC, 2014 U.S. App. LEXIS 7281 at *21 (``[U]nder
this statute, deciding whether penalties are `appropriate' in a given
private civil suit is a job for the courts, not EPA.'').\30\ In light
of NRDC, the EPA is not including
[[Page 66553]]
a regulatory affirmative defense provision in the proposed rule. As
explained above, if a source is unable to comply with emissions
standards as a result of a malfunction, the EPA may use its case-by-
case enforcement discretion to provide flexibility, as appropriate.
Further, as the United States Court of Appeals for the District of
Columbia Circuit recognized, in an EPA or citizen enforcement action,
the court has the discretion to consider any defense raised and
determine whether penalties are appropriate. Cf. NRDC, 2014 U.S. App.
LEXIS 7281 at *24 (arguments that violation were caused by unavoidable
technology failure can be made to the courts in future civil cases when
the issue arises). The same is true for the presiding officer in EPA
administrative enforcement actions.\31\
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\30\ The court's reasoning in NRDC focuses on civil judicial
actions. The court noted that ``EPA's ability to determine whether
penalties should be assessed for Clean Air Act violations extends
only to administrative penalties, not to civil penalties imposed by
a court.'' Id.
\31\ Although the NRDC case does not address the EPA's authority
to establish an affirmative defense to penalties that is available
in administrative enforcement actions, EPA is not including such an
affirmative defense in the proposed rule. As explained above, such
an affirmative defense is not necessary. Moreover, assessment of
penalties for violations caused by malfunctions in administrative
proceedings and judicial proceedings should be consistent. CF. CAA
section 113(e) (requiring both the Administrator and the court to
take specified criteria into account when assessing penalties).
---------------------------------------------------------------------------
a. 40 CFR 63.628(b) General Duty
We are proposing to revise the entry for 40 CFR 63.6(e)(1)(i) and
(e)(1)(ii) in the General Provisions table (appendix A) by changing the
``yes'' in column three to a ``no.'' Section 63.6(e)(1)(i) describes
the general duty to minimize emissions. Some of the language in that
section is no longer necessary or appropriate in light of the
elimination of the SSM exemption. We are proposing instead to add
general duty regulatory text at 40 CFR 63.628(b) that reflects the
general duty to minimize emissions while eliminating the reference to
periods covered by an SSM exemption. The current language in 40 CFR
63.6(e)(1)(i) characterizes what the general duty entails during
periods of SSM. With the elimination of the SSM exemption, there is no
need to differentiate between normal operations, startup and shutdown
and malfunction events in describing the general duty. Therefore, the
language the EPA is proposing does not include that language from 40
CFR 63.6(e)(1). We are also proposing to revise the entry for 40 CFR
63.6(e)(1)(ii) in the General Provisions table (appendix A) by changing
the ``yes'' in column three to a ``no.'' Section 63.6(e)(1)(ii) imposes
requirements that are not necessary with the elimination of the SSM
exemption or are redundant of the general duty requirement being added
at 40 CFR 63.628(b).
b. SSM Plan
We are proposing to revise the entry for 40 CFR 63.6(e)(3) in the
General Provisions table (appendix A) by changing the ``yes'' in column
three to a ``no.'' Generally, these paragraphs require development of
an SSM plan and specify SSM recordkeeping and reporting requirements
related to the SSM plan. As noted, the EPA is proposing to remove the
SSM exemptions. Therefore, affected units will be subject to an
emission standard during such events. The applicability of a standard
during such events will ensure that sources have ample incentive to
plan for and achieve compliance and thus the SSM plan requirements are
no longer necessary.
c. Compliance With Standards
We are proposing to revise the entry for 40 CFR 63.6(f) in the
General Provisions table (appendix A) by changing the ``yes'' in column
three to a ``no.'' The current language of 40 CFR 63.6 (f)(1) exempts
sources from non-opacity standards during periods of SSM. As discussed
above, the court in Sierra Club vacated the exemptions contained in
this provision and held that the CAA requires that some CAA section 112
standard apply continuously. Consistent with Sierra Club, the EPA is
proposing to revise standards in this rule to apply at all times.
d. 40 CFR 63.626 Performance Testing
We are proposing to revise the entry for 40 CFR 63.7(e)(1) in the
General Provisions table (appendix A) by changing the ``yes'' in column
three to a ``no.'' Section 63.7(e)(1) describes performance testing
requirements. The EPA is instead proposing to add a performance testing
requirement at 40 CFR 63.626(d). The performance testing requirements
we are proposing to add differ from the General Provisions performance
testing provisions in several respects. The proposed regulatory text
does not allow testing during startup, shutdown, or malfunction. The
proposed regulatory does not include the language in 40 CFR 63.7(e)(1)
that restated the SSM exemption and language that precluded startup and
shutdown periods from being considered ``representative'' for purposes
of performance testing. Furthermore, as in 40 CFR 63.7(e)(1),
performance tests conducted under this subpart should not be conducted
during malfunctions because conditions during malfunctions are often
not representative of operating conditions.
We are proposing that sources conduct performance tests during
``maximum representative operating conditions for the process''.
Specifically, we are proposing that sources must operate their process
during the performance test in such a way that results in the flue gas
characteristics that are the most difficult for reducing emissions of
the regulated pollutant(s) by the control device used. In an effort to
provide more flexibility to owners and operators regarding the
identification of the proper testing conditions, the most difficult
condition for the control device may include, but is not limited to,
the highest HAP mass loading rate to the control device, or the highest
HAP mass loading rate of constituents that approach the limits of
solubility for scrubbing media. The EPA understands that there may be
cases where efficiencies are dependent on other characteristics of
emission streams, including the characteristics of components and the
operating principles of the devices. For example, the solubility of
emission stream components in scrubbing media, or emission stream
component affinity in carbon adsorption systems can also define the
most difficult condition for a particular control device. The EPA is
also proposing to add language that requires the owner or operator to
record the process information that is necessary to document operating
conditions during the test and include in such record an explanation to
support that such conditions represent maximum representative operating
conditions. Section 63.7(e) requires that the owner or operator make
available to the Administrator upon request such records ``as may be
necessary to determine the condition of the performance test,'' but did
not specifically require the owner or operator to record the
information. The regulatory text the EPA is proposing to add builds on
that requirement and makes explicit the requirement to record the
information.
e. Monitoring
We are proposing to revise the entry for 40 CFR 63.8(c)(1)(i) and
(c)(1)(iii) in the General Provisions table by changing the ``yes'' in
column three to a ``no.'' The cross-references to the general duty and
SSM plan requirements in those subparagraphs are not necessary in light
of other requirements of 40 CFR 63.8 that require good air pollution
control practices (40 CFR 63.8(c)(1)) and that set out the requirements
of a quality control
[[Page 66554]]
program for monitoring equipment (40 CFR 63.8(d)).
We are proposing to revise the entry for 40 CFR 63.8(d)(3) in the
General Provisions table by changing the ``yes'' in column three to a
``no.'' The final sentence in 40 CFR 63.8(d)(3) refers to the General
Provisions' SSM plan requirement, which is no longer applicable. The
EPA is proposing to add to the rule at 40 CFR 63.628(c) text that is
identical to 40 CFR 63.8(d)(3), except that the final sentence is
replaced with the following sentence: ``You must include the program of
corrective action required under Sec. 63.8(d)(2) in the plan.''
f. 40 CFR 63.627 Recordkeeping
We are proposing to revise the entry for 40 CFR 63.10(b)(2)(i) in
the General Provisions table (appendix A) by changing the ``yes'' in
column three to a ``no.'' Section 63.10(b)(2)(i) describes the
recordkeeping requirements during startup and shutdown. These recording
provisions are no longer necessary because the EPA is proposing that
recordkeeping and reporting applicable to normal operations will apply
to startup and shutdown. In the absence of special provisions
applicable to startup and shutdown, such as a startup and shutdown
plan, there is no reason to retain additional recordkeeping for startup
and shutdown periods.
We are proposing to revise the entry for 40 CFR 63.10(b)(2)(ii) in
the General Provisions table (appendix A) by changing the ``yes'' in
column three to a ``no.'' Section 63.10(b)(2)(ii) describes the
recordkeeping requirements during a malfunction. The EPA is proposing
to add such requirements to 40 CFR 63.627(b). The regulatory text we
are proposing to add differs from the General Provisions it is
replacing in that the General Provisions requires the creation and
retention of a record of the occurrence and duration of each
malfunction of process, air pollution control and monitoring equipment.
The EPA is proposing that this requirement apply to any failure to meet
an applicable standard and is requiring that the source record the
date, time and duration of the failure rather than the ``occurrence.''
The EPA is also proposing to add to 40 CFR 63.627 a requirement that
sources keep records that include a list of the affected source or
equipment and actions taken to minimize emissions, an estimate of the
volume of each regulated pollutant emitted over the applicable
standard, and a description of the method used to estimate the
emissions. Examples of such methods would include product-loss
calculations, mass balance calculations, measurements when available or
engineering judgment based on known process parameters. The EPA is
proposing to require that sources keep records of this information to
ensure that there is adequate information to allow the EPA to determine
the severity of any failure to meet a standard, and to provide data
that may document how the source met the general duty to minimize
emissions when the source has failed to meet an applicable standard.
We are proposing to revise the entry for 40 CFR 63.10(b)(2)(iv) in
the General Provisions table (appendix A) by changing the ``yes'' in
column three to a ``no.'' When applicable, the provision requires
sources to record actions taken during SSM events when actions were
inconsistent with their SSM plan. The requirement is no longer
appropriate because SSM plans will no longer be required. The
requirement previously applicable under 40 CFR 63.10(b)(2)(iv)(B) to
record actions to minimize emissions and record corrective actions is
now applicable by reference to 40 CFR 63.627.
We are proposing to revise the entry for 40 CFR 63.10(b)(2)(v) in
the General Provisions table (appendix A) by changing the ``yes'' in
column three to a ``no.'' When applicable, the provision requires
sources to record actions taken during SSM events to show that actions
taken were consistent with their SSM plan. The requirement is no longer
appropriate because SSM plans will no longer be required.
We are proposing to revise the entry for 40 CFR 63.10(c)(15) in the
General Provisions table (appendix A) by changing the ``yes'' in column
three to a ``no.'' The EPA is proposing that 40 CFR 63.10(c)(15) no
longer apply. When applicable, the provision allows an owner or
operator to use the affected source's SSM plan or records kept to
satisfy the recordkeeping requirements of the SSM plan, specified in 40
CFR 63.6(e), to also satisfy the requirements of 40 CFR 63.10(c)(10)
through (12). The EPA is proposing to eliminate this requirement
because SSM plans would no longer be required, and, therefore, 40 CFR
63.10(c)(15) no longer serves any useful purpose for affected units.
g. 40 CFR 63.627 Reporting
We are proposing to revise the entry for 40 CFR 63.10(d)(5) in the
General Provisions table (appendix A) by changing the ``yes'' in column
three to a ``no.'' Section 63.10(d)(5) describes the reporting
requirements for SSM. To replace the General Provisions reporting
requirement, the EPA is proposing to add reporting requirements to 40
CFR 63.627. The replacement language differs from the General
Provisions requirement in that it eliminates periodic SSM reports as a
stand-alone report. We are proposing language that requires sources
that fail to meet an applicable standard at any time to report the
information concerning such events in the excess emission report,
already required under this rule. We are proposing that the report must
contain the number, date, time, duration and the cause of such events
(including unknown cause, if applicable), a list of the affected source
or equipment, an estimate of the volume of each regulated pollutant
emitted over any emission limit and a description of the method used to
estimate the emissions (e.g., product-loss calculations, mass balance
calculations, direct measurements, or engineering judgment based on
known process parameters). The EPA is proposing this requirement to
ensure that adequate information is available to determine compliance,
to allow the EPA to determine the severity of the failure to meet an
applicable standard, and to provide data that may document how the
source met the general duty to minimize emissions during a failure to
meet an applicable standard.
The proposed rule eliminates the cross reference to 40 CFR
63.10(d)(5)(i) that contains the description of the previously-required
SSM report format and submittal schedule from this section. These
specifications are no longer necessary because the events will be
reported in otherwise required reports with similar format and
submittal requirements. We are proposing that owners or operators no
longer be required to determine whether actions taken to correct a
malfunction are consistent with an SSM plan because the plans would no
longer be required.
We are proposing to revise the entry for 40 CFR 63.10(d)(5)(ii) in
the General Provisions table (appendix A) by changing the ``yes'' in
column three to a ``no.'' Section 63.10(d)(5)(ii) describes an
immediate report for SSM when a source failed to meet an applicable
standard but did not follow the SSM plan. We will no longer require
owners and operators to report when actions taken during a startup,
shutdown or malfunction were not consistent with an SSM plan, because
the plans would no longer be required.
2. Clarifications to Applicability and Certain Definitions
a. NESHAP Subpart BB
We are proposing clarifications to the applicability section (40
CFR 63.620) of the Phosphate Fertilizer Production
[[Page 66555]]
NESHAP (subpart BB). The requirements of the current Phosphate
Fertilizer Production NESHAP (subpart BB) apply to diammonium and/or
monoammonium phosphate process lines, granular triple superphosphate
lines and granular triple superphosphate storage buildings only. In
this action, we are proposing clarifications to the applicability of
the NESHAP to include any process line that produces a reaction product
of ammonia and phosphoric acid. Based on facility responses to the CAA
section 114 survey issued to the Phosphate Fertilizer Production source
category, EPA learned that the phosphate fertilizer products produced
by facilities changes over time (e.g., no facility currently produces a
granular triple superphosphate product). To ensure the emission
standards we are proposing reflect inclusion of HAP emissions from all
sources in the defined source category, as initially intended in the
rule promulgation, we believe it necessary to clarify the applicability
of the NESHAP to include reaction products of ammonia and phosphoric
acid, and not just diammonium and monoammonium phosphate. This revision
also further aligns the definition of the source category with the
current provisions in 40 CFR 63.620(a) which specify that the NESHAP
applies to each phosphate fertilizers production plant.
Granular triple superphosphate is no longer produced in the United
States. However, in the unlikely event that a facility were to start
producing and storing GTSP, we are not proposing to remove requirements
for the triple superphosphate processes regulated by NESHAP subpart BB
(i.e., GTSP process lines and storage buildings).
For consistency between NESHAP subpart AA and NESHAP subpart BB, we
are proposing the NESHAP subpart AA conditions that exclude the use of
evaporative cooling towers for any liquid effluent from any wet
scrubbing device installed to control HF emissions from process
equipment also be included in NESHAP subpart BB. For additional
consistency between NESHAP subpart AA and NESHAP subpart BB, we are
also proposing to amend the definitions of diammonium and/or
monoammonium phosphate process line, granular triple superphosphate
process line and granular triple superphosphate storage building to
include relevant emission points, and to remove text from the
applicability section that is duplicative of the revised definitions.
b. NSPS Subpart W
We are proposing to change the word ``cookers'' as listed in 40 CFR
60.230(a) to ``coolers'' in order to correct the typographical error.
The term should be ``coolers,'' and background literature does not
indicate any equipment referred to ``cookers'' being used in the
manufacture of TSP.
3. Testing, Monitoring, Recordkeeping and Reporting
a. NESHAP Subpart BB
For wet scrubbers, we are proposing alternatives to the existing
requirement to monitor pressure differential through the scrubber. We
received input from industry that the pressure differential is not a
reliable method of determining the performance of a column because
fouling occurs over time, increasing the pressure differential. The
pressure differential immediately after cleaning will be much lower
than that after the scrubber has operated for some time. Therefore, to
provide flexibility, we have included a number of monitoring options as
alternatives to determining the performance of a column using pressure
differential. We are also adding flexibility in the existing
requirement to measure the flow rate of the scrubbing liquid to each
scrubber (i.e., the inlet liquid flow rate to a scrubber). We are
proposing that the inlet liquid-to-gas ratio may now be monitored in
lieu of the inlet liquid flow rate, which provides the ability to lower
liquid flow rate with changes in gas flow rate to the scrubber.
We are removing the requirement that facilities may not implement
new operating parameter ranges until the Administrator has approved
them, or 30 days have passed since submission of the performance test
results. For the proposed requirements, facilities must immediately
comply with new operating ranges when they are developed and submitted.
New operating ranges must also be established using the most recent
performance test conducted by a facility, which allows for changes in
control device operation to be appropriately reflected.
As described in section V.D.1.d of this preamble, we have also
modified the language for the conditions under which testing must be
conducted to require that testing be conducted at maximum
representative operating conditions for the process.
For subpart BB we are proposing monitoring requirements for fabric
filters because two processes were identified that used fabric filters
rather than wet scrubbing as the control technology.
In keeping with the general provisions for CMS (including CEMS and
CPMS), we are proposing the addition of a site-specific monitoring plan
and calibration requirements for CMS. Provisions are included for
electronic reporting of stack test data.
We have also modified the format of the NESHAP to reference tables
for emissions limits and monitoring requirements.
b. NSPS Subpart V
The EPA evaluated the monitoring and recordkeeping requirements
currently required in NSPS subpart V to determine if they are adequate
for determining compliance. Currently under NSPS subpart V, an owner or
operator of a granular diammonium phosphate plant is required to
install, calibrate, maintain and operate a monitoring device which
continuously measures and permanently records the total pressure drop
across the process scrubbing system. However, the current rule does not
require an owner or operator to establish, and demonstrate continuous
compliance with, an allowable range for the pressure drop through the
process scrubbing system. Therefore, we are proposing new monitoring
and recordkeeping requirements for any diammonium phosphate plant that
commences construction, modification or reconstruction after [date of
publication of the final rule in the Federal Register] to ensure
continuous compliance with the standard.
We are proposing that for any granular diammonium phosphate plant
that commences construction, modification or reconstruction after [date
of publication of the final rule in the Federal Register] the owner or
operator establish an allowable range for the pressure drop through the
process scrubbing system. The allowable range would be established
during the performance test required in 40 CFR 60.8. We also propose
that the allowable range is 20 percent of the arithmetic
average of the three test runs conducted during the performance test.
In addition, the owner or operator would be required to maintain the
daily average pressure drop through the process scrubbing system within
the allowable range; and valid data points must be available for 75
percent of the operating hours in an operating day to compute the daily
average. We also propose that the owner or operator keep records of the
daily average pressure drop through the process scrubbing system, and
keep records of deviations. We are proposing
[[Page 66556]]
these monitoring and recordkeeping requirements in order to: Ensure
that the process scrubbing system is properly maintained over time;
ensure continuous compliance with standards; and improve data
accessibility.
Finally, for consistency with terminology used in the associated
NESHAP subpart BB, we have changed the term ``process scrubbing
system'' to ``absorber''.
We do not expect any costs to be associated with these proposed
monitoring and recordkeeping requirements. These proposed requirements
will apply to all diammonium phosphate plants that reconstruct or
modify their plants; however, facilities that are subject to the NESHAP
are exempt from compliance with the NSPS. We are aware of only one
facility currently subject to the NSPS, but not the NESHAP. We do not
anticipate that this facility will modify their diammonium phosphate
plant over the next 3 years; therefore, this facility will not trigger
the proposed monitoring and recordkeeping requirements for NSPS subpart
V. Furthermore, pursuant to their Title V air permit compliance
assurance monitoring plan, this facility already conducts daily
monitoring of pressure drop through their process scrubbing system and
compares it against an established range. Therefore, any costs to
comply with these requirements would be negligible should the facility
become subject.
c. NSPS Subpart W
The EPA evaluated the monitoring and recordkeeping requirements
currently required in NSPS subpart W to determine if they are adequate
for determining compliance. Currently under NSPS subpart W, an owner or
operator of a triple superphosphate plant is required to install,
calibrate, maintain and operate a monitoring device which continuously
measures and permanently records the total pressure drop across the
process scrubbing system. However, the current rule does not require an
owner or operator to establish, and demonstrate continuous compliance
with, an allowable range for the pressure drop through the process
scrubbing system. Therefore, we are proposing new monitoring and
recordkeeping requirements for any triple superphosphate plant that
commences construction, modification or reconstruction after [date of
publication of the final rule in the Federal Register] to ensure
continuous compliance with the standard.
We are proposing that for any triple superphosphate plant that
commences construction, modification or reconstruction after [date of
publication of the final rule in the Federal Register] the owner or
operator establish an allowable range for the pressure drop through the
process scrubbing system. The allowable range would be established
during the performance test required in 40 CFR 60.8. We also propose
that the allowable range is 20 percent of the arithmetic
average of the three test runs conducted during the performance test.
In addition, the owner or operator would be required to maintain the
daily average pressure drop through the process scrubbing system within
the allowable range; and valid data points must be available for 75
percent of the operating hours in an operating day to compute the daily
average. We also propose that the owner or operator keep records of the
daily average pressure drop through the process scrubbing system, and
keep records of deviations. We are proposing these monitoring and
recordkeeping requirements in order to: Ensure that the process
scrubbing system is properly maintained over time; ensure continuous
compliance with standards; and improve data accessibility.
Finally, for consistency with terminology used in the associated
NESHAP subpart BB, we have changed the term ``process scrubbing
system'' to ``absorber.''
We do not expect any costs associated with these proposed
monitoring and recordkeeping requirements, as we are not aware of any
facilities in the United States that manufacture TSP or that plan to
manufacture TSP in the next three years.
d. NSPS Subpart X
The EPA evaluated the monitoring and recordkeeping requirements
currently required in NSPS subpart X to determine if they are adequate
for determining compliance. Currently under NSPS subpart X, an owner or
operator of a granular triple superphosphate storage facility is
required to install, calibrate, maintain and operate a monitoring
device which continuously measures and permanently records the total
pressure drop across the process scrubbing system. However, the current
rule does not require an owner or operator to establish, and
demonstrate continuous compliance with, an allowable range for the
pressure drop through the process scrubbing system. Therefore, we are
proposing new monitoring and recordkeeping requirements for any
granular triple superphosphate storage facility that commences
construction, modification or reconstruction after [date of publication
of the final rule in the Federal Register] to ensure continuous
compliance with the standard.
We are proposing that for any granular triple superphosphate
storage facility that commences construction, modification or
reconstruction after [date of publication of the final rule in the
Federal Register] the owner or operator establish an allowable range
for the pressure drop through the process scrubbing system. The
allowable range would be established during the performance test
required in 40 CFR 60.8. We also propose that the allowable range is
20 percent of the arithmetic average of the three test runs
conducted during the performance test. In addition, the owner or
operator would be required to maintain the daily average pressure drop
through the process scrubbing system within the allowable range; and
valid data points must be available for 75 percent of the operating
hours in an operating day to compute the daily average. We also propose
that the owner or operator keep records of the daily average pressure
drop through the process scrubbing system, and keep records of
deviations. We are proposing these monitoring and recordkeeping
requirements in order to: Ensure that the process scrubbing system is
properly maintained over time; ensure continuous compliance with
standards; and improve data accessibility.
Finally, for consistency with terminology used in the associated
NESHAP subpart BB, we have changed the term ``process scrubbing
system'' to ``absorber.''
We do not expect any costs associated with these proposed
monitoring and recordkeeping requirements as we are not aware of any
facilities that manufacture or store GTSP or plan to manufacture or
store GTSP in the next 3 years.
4. Translation of TF to HF Emission Limits
As described in section IV.E.4 of this preamble, the EPA is
proposing to translate the current total F limit (lbs total F/ton
P2O5 feed) into an HF limit (lbs HF/ton
P2O5 feed). Please refer to section IV.E.4 of
this preamble for a detailed description of the methodology used to
translate the existing TF limits to HF limits.
The resulting new and existing proposed HF emission limits are
summarized in Table 8 of this preamble:
[[Page 66557]]
Table 8--Summary of Proposed HF Emission Limits for New and Existing Phosphate Fertilizer Facilities
----------------------------------------------------------------------------------------------------------------
Current total F limits * Proposed HF limits *
Regulated process ---------------------------------------------------------------------------
Existing New Existing New
----------------------------------------------------------------------------------------------------------------
MAP/DAP Fertilizer Lines............ 0.060 0.0580 0.060 0.0580
GTSP Process Line................... 0.150 0.1230 0.150 0.1230
GTSP Storage Building............... 5.0 x 10-\4\ 5.0 x 10-\4\ 5.0 x 10-\4\ 5.0 x 10-\4\
----------------------------------------------------------------------------------------------------------------
* All limits expressed as lbs/Ton P2O5 feed.
Also, as discussed in section IV.E.4 of this preamble, we are
seeking comment on finalizing HF limits for regulating HF rather than
total F, the use of EPA Method 320 for the compliance demonstration
test method, the use of FTIR HF CEMS as an optional continuous
monitoring compliance approach within the rule, the use of an HF CEMS
as a compliance option and reduced testing frequency for HF monitoring.
A more detailed discussion of these requests for comments is provided
in section IV.E.4 of this preamble.
E. What are the notification, recordkeeping and reporting requirements
for the Phosphate Fertilizer Production source category?
For the Phosphate Fertilizer Production source category, we are
proposing the same electronic reporting requirements described in
section IV.F of this preamble.
F. What compliance dates are we proposing for the Phosphate Fertilizer
Production source category?
We are proposing that for existing and new process lines that
produce a reaction product of ammonia and phosphoric acid (e.g.,
diammonium and/or monoammonium phosphate process lines), granular
triple superphosphate process lines and granular triple superphosphate
storage buildings that commence construction or reconstruction on or
before the effective date of this rule, the facility must comply with
the proposed HF limits no later than 1 year after the effective date of
this rule. Facilities will continue to conduct the annual performance
test, but will be required to use a different test method. Therefore,
we are proposing a 1-year compliance lead time so that facilities have
adequate time to coordinate performance testing with the new test
method. We do not anticipate that any facilities will need to install a
new control device to meet the proposed HF limits. For new process
lines that produce a reaction product of ammonia and phosphoric acid
(e.g., diammonium and/or monoammonium phosphate process lines),
granular triple superphosphate process lines and granular triple
superphosphate storage buildings that commence construction or
reconstruction after the effective date of this rule, the facility must
comply with the proposed HF limits beginning on the effective date of
this rule. Prior to these compliance dates (for HF limits), we are
proposing that facilities continue to comply with the current total F
standards.
We are proposing that the SSM requirements compliance date is the
effective date of this rule.
VI. Summary of Cost, Environmental and Economic Impacts
A. What are the affected sources?
We anticipate that the 13 facilities currently operating in the
United States will be affected by these proposed amendments. One of the
13 facilities has indicated to the EPA that it plans on closing the
phosphoric acid and phosphate fertilizer processes when the gypsum
dewatering stack in use reaches the end of its capacity to accept
gypsum slurry. We do not expect any new facilities to be constructed or
expanded in the foreseeable future.
B. What are the air quality impacts?
We have estimated the potential emissions reductions that may be
realized from the implementation of the proposed emission standards for
the Phosphoric Acid Manufacturing and Phosphate Fertilizer Production
source categories. We estimated emission reductions by first
calculating emissions at the current level of control for each facility
(referred to as the baseline level of control), and at the proposed
level of control (i.e., the proposed beyond-the-floor emission standard
for Hg from phosphate rock calciners). We calculated emission
reductions as the difference between the proposed level and baseline
level of control. We estimate that the proposed subpart AA NESHAP will
result in emissions reductions of approximately 145 lb per year of Hg
from phosphate rock calciners as a result of beyond-the-floor emission
standards for Hg. The current estimated Hg emissions from the phosphate
rock calciners is approximately 169 lb per year. The memorandum,
``Beyond-the-Floor Analysis for Phosphate Rock Calciners at Phosphoric
Acid Manufacturing Plants,'' which is available in the docket for this
action, documents the results of the beyond-the-floor analysis.
C. What are the cost impacts?
We have estimated compliance costs for all existing sources to add
the necessary controls and monitoring devices, perform inspections,
recordkeeping and reporting requirements to comply with the proposed
rule. Based on this analysis, we anticipate an overall total capital
investment of $4.9 million, with an associated total annualized cost of
approximately $2.0 million (using a discount rate of 7 percent), in
2013 dollars. We do not anticipate the construction of any new
phosphoric acid manufacturing plants or phosphate fertilizer production
facilities in the next 5 years. Therefore, there are no new source cost
impacts.
We calculated costs to meet the proposed level of control. For
phosphate rock calciners, we estimated the cost of adding a fixed-bed
carbon adsorption system to meet the proposed Hg emission standard. For
all other emission sources, including phosphate rock calciners, we
calculated capital and annual costs for testing, monitoring,
recordkeeping and reporting. The memorandum, ``Control Costs and
Emissions Reductions for Phosphoric Acid and Phosphate Fertilizer
Production Source Categories,'' which is available in the docket for
this action, documents the control cost analyses.
D. What are the economic impacts?
Economic impact analyses focus on changes in market prices and
output levels. If changes in market prices and output levels in the
primary markets are significant enough, we also examine impacts on
other markets. Both the magnitude of costs needed to comply with the
rule and the distribution of these costs among affected facilities can
have a role in determining how the market will change in response to
the rule. We estimated the total annualized
[[Page 66558]]
costs for the proposed rule to be $2.0 million. We project that only
one facility will incur significant costs. A global agrochemical
company with annual revenue estimated in the $100 million to $500
million range owns this facility. The facility itself would not be a
small business even if it were not owned by the larger entity. The
annualized control costs for this company would be 0.3 percent to 1.5
of percent revenues. We do not expect these small costs to result in a
significant market impact whether they are passed on to the consumer or
absorbed by the company.
Because no small firms will incur control costs, there is no
significant impact on small entities. Thus, we do not expect this
regulation to have a significant impact on a substantial number of
small entities.
E. What are the benefits?
We anticipate this rulemaking to reduce Hg emissions by
approximately 145 lb each year starting in 2016. These avoided
emissions will result in improvements in air quality and reduced
negative health effects associated with exposure to air pollution of
these emissions; however, we have not quantified or monetized the
benefits of reducing these emissions for this rulemaking because the
estimated costs for this action are less than $100 million.
VII. Request for Comments
We solicit comments on all aspects of this proposed action. In
addition to general comments on this proposed action, we are also
interested in additional data that may improve the risk assessments and
other analyses. We are specifically interested in receiving any
improvements to the data used in the site-specific emissions profiles
used for risk modeling, including information on the appropriate acute
emissions factors for estimating emissions from the gypsum dewatering
stacks and cooling ponds. Such data should include supporting
documentation in sufficient detail to allow characterization of the
quality and representativeness of the data or information. Section VIII
of this preamble provides more information on submitting data.
VIII. Submitting Data Corrections
The site-specific emissions profiles used in the source category
risk and demographic analyses and instructions are available for
download on the RTR Web page at: https://www.epa.gov/ttn/atw/rrisk/rtrpg.html. The data files include detailed information for each HAP
emissions release point for the facilities in the source category.
If you believe that the data are not representative or are
inaccurate, please identify the data in question, provide your reason
for concern and provide any ``improved'' data that you have, if
available. When you submit data, we request that you provide
documentation of the basis for the revised values to support your
suggested changes. To submit comments on the data downloaded from the
RTR Web page, complete the following steps:
1. Within this downloaded file, enter suggested revisions to the
data fields appropriate for that information.
2. Fill in the commenter information fields for each suggested
revision (i.e., commenter name, commenter organization, commenter email
address, commenter phone number and revision comments).
3. Gather documentation for any suggested emissions revisions
(e.g., performance test reports, material balance calculations, etc.).
4. Send the entire downloaded file with suggested revisions in
Microsoft[supreg] Access format and all accompanying documentation to
Docket ID Number EPA-HQ-OAR-2012-0522 (through one of the methods
described in the ADDRESSES section of this preamble).
5. If you are providing comments on a single facility or multiple
facilities, you need only submit one file for all facilities. The file
should contain all suggested changes for all sources at that facility.
We request that all data revision comments be submitted in the form of
updated Microsoft[supreg] Excel files that are generated by the
Microsoft[supreg] Access file. These files are provided on the RTR Web
page at: https://www.epa.gov/ttn/atw/rrisk/rtrpg.html.
IX. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review and Executive
Order 13563: Improving Regulation and Regulatory Review
This action is not a ``significant regulatory action'' under the
terms of Executive Order 12866 (58 FR 51735, October 4, 1993) and is,
therefore, not subject to review under Executive Orders 12866 and 13563
(76 FR 3821, January 21, 2011). The EPA analyzed the potential costs
and benefits associated with this action. The results are presented in
sections VI.C and E of this preamble.
B. Paperwork Reduction Act
The information collection requirements in this proposed rule have
been submitted for approval to OMB under the Paperwork Reduction Act,
44 U.S.C. 3501, et seq. The Information Collection Request (ICR)
document prepared by the EPA has been assigned EPA ICR number 1790.06.
The information requirements are based on notification, recordkeeping
and reporting requirements in the NESHAP General Provisions (40 CFR
part 63, subpart A), which are mandatory for all operators subject to
national emissions standards. These recordkeeping and reporting
requirements are specifically authorized by section 114 of the CAA (42
U.S.C. 7414). All information submitted to the EPA pursuant to the
recordkeeping and reporting requirements for which a claim of
confidentiality is made is safeguarded according to EPA policies set
forth in 40 CFR part 2, subpart B.
We are proposing new paperwork requirements to the Phosphoric Acid
Manufacturing and Phosphate Fertilizer Production source categories in
the form of additional requirements for stack testing, performance
evaluations, and gypsum dewatering stacks.
We estimate 12 regulated entities are currently subject to 40 CFR
part 63 subpart AA and 10 regulated entities are currently subject to
40 CFR part 63 subpart BB and each will be subject to all applicable
proposed standards. The annual monitoring, reporting and recordkeeping
burden for these amendments to subpart AA and BB is estimated to be
$625,000 per year (averaged over the first 3 years after the effective
date of the standards). This includes 640 labor hours per year at a
total labor cost of $53,000 per year, and total non-labor capital and
operating and maintenance costs of $572,000 per year. This estimate
includes performance tests, notifications, reporting and recordkeeping
associated with the new requirements for emission points and associated
control devices. The total burden to the federal government is
estimated to be 326 hours per year at a total labor cost of $17,000 per
year (averaged over the first 3 years after the effective date of the
standard). Burden is defined at 5 CFR 1320.3(b).
An agency may not conduct or sponsor, and a person is not required
to respond to, a collection of information unless it displays a
currently valid OMB control number. The OMB control numbers for the
EPA's regulations in 40 CFR are listed in 40 CFR part 9.
To comment on the agency's need for this information, the accuracy
of the provided burden estimates and any suggested methods for
minimizing respondent burden, the EPA has established a public docket
for this rule
[[Page 66559]]
(Docket ID No. EPA-HQ-OAR-2012-0522) which includes this ICR. Submit
any comments related to the ICR to the EPA and OMB. See ADDRESSES
section at the beginning of this notice for where to submit comments to
the EPA. Send comments to OMB at the Office of Information and
Regulatory Affairs, Office of Management and Budget, 725 17th Street,
NW., Washington, DC 20503, Attention: Desk Office for the EPA. Since
OMB is required to make a decision concerning the ICR between 30 and 60
days after November 7, 2014, a comment to OMB is best assured of having
its full effect if OMB receives it by December 8, 2014. The final rule
will respond to any OMB or public comments on the information
collection requirements contained in this proposal.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act (RFA) generally requires an agency
to prepare a regulatory flexibility analysis of any rule subject to
notice and comment rulemaking requirements under the Administrative
Procedure Act or any other statute unless the agency certifies that the
rule will not have a significant economic impact on a substantial
number of small entities. Small entities include small businesses,
small organizations and small governmental jurisdictions.
For purposes of assessing the impacts of this rule on small
entities, small entity is defined as: (1) A small business as defined
by the Small Business Administration's (SBA) regulations at 13 CFR
121.201; (2) a small governmental jurisdiction that is a government of
a city, county, town, school district or special district with a
population of less than 50,000; and (3) a small organization that is
any not-for-profit enterprise that is independently owned and operated
and is not dominant in its field.
After considering the economic impacts of this proposed rule on
small entities, I certify that this action will not have a significant
economic impact on a substantial number of small entities. This
proposed rule will not impose any requirements on small entities
because we do not project that any small entities will incur costs due
to these proposed rule amendments. We continue to be interested in the
potential impacts of the proposed rule on small entities and welcome
comments on issues related to such impacts.
D. Unfunded Mandates Reform Act
This action contains no federal mandates under the provisions of
Title II of the Unfunded Mandates Reform Act of 1995 (UMRA), 2 U.S.C.
1531-1538 for state, local, or tribal governments or the private
sector. The action imposes no enforceable duty on any state, local, or
tribal governments or the private sector. Therefore, this action is not
subject to the requirements of sections 202 or 205 of the UMRA.
This action is also not subject to the requirements of section 203
of UMRA because it does not contain regulatory requirements that might
significantly or uniquely affect small governments because this action
neither contains requirements that apply to such governments nor does
it impose obligations upon them.
E. Executive Order 13132: Federalism
This action does not have federalism implications. It will not have
substantial direct effects on the states, on the relationship between
the national government and the states or on the distribution of power
and responsibilities among the various levels of government, as
specified in Executive Order 13132. None of the facilities subject to
this action are owned or operated by state governments, and nothing in
this proposal will supersede state regulations. Thus, Executive Order
13132 does not apply to this action.
In the spirit of Executive Order 13132, and consistent with EPA
policy to promote communications between the EPA and state and local
governments, the EPA specifically solicits comment on this proposed
rule from state and local officials.
F. Executive Order 13175: Consultation and Coordination With Indian
Tribal Governments
Subject to the Executive Order 13175 (65 FR 67249, November 9,
2000), the EPA may not issue a regulation that has tribal implications,
that imposes substantial direct compliance costs and that is not
required by statute, unless the federal government provides the funds
necessary to pay the direct compliance costs incurred by tribal
governments, or the EPA consults with tribal officials early in the
process of developing the proposed regulation and develops a tribal
summary impact statement.
The EPA has concluded that this action may have tribal
implications, due to the close proximity of one facility to a tribe
(the Shoshone-Bannock). However, this action will neither impose
substantial direct compliance costs on tribal governments, nor preempt
tribal law.
The EPA consulted with tribal officials early in the process of
developing this regulation to permit them to have meaningful and timely
input into its development. The agency provided an overview of the
source categories and rulemaking process during a monthly
teleconference with the National Tribal Air Association. Additionally,
we provided targeted outreach, including a visit to the Shoshone-
Bannock tribe and meeting with environmental leaders for the tribe. The
EPA specifically solicits additional comment on this proposed action
from tribal officials.
G. Executive Order 13045: Protection of Children From Environmental
Health Risks and Safety Risks
This action is not subject to Executive Order 13045 (62 FR 19885,
April 23, 1997) because it is not economically significant as defined
in Executive Order 12866. This action's health and risk assessments are
contained in section V of this preamble.
The proposed standards for Hg emissions from phosphate rock
calciners will reduce Hg emissions, thereby reducing potential exposure
to children, including the unborn. We invite the public to submit
comments or identify peer-reviewed studies and data that assess effects
of early life exposure to these pollutants.
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
This action is not a ``significant energy action'' as defined in
Executive Order 13211 (66 FR 28355 (May 22, 2001)), because it is not
likely to have a significant adverse effect on the supply,
distribution, or use of energy. The proposed changes to the emissions
limits may require one facility to install additional control for Hg in
the form of carbon adsorbers or ACI. These devices have minimal energy
requirements, and we do not expect these devices to contribute
significantly to the overall energy use at the facility. We have
concluded that this rule is not likely to have any adverse energy
effects.
I. National Technology Transfer and Advancement Act
Section 12(d) of the National Technology Transfer and Advancement
Act of 1995 (NTTAA), Public Law Number 104-113, 12(d) (15 U.S.C. 272
note) directs the EPA to use voluntary consensus standards (VCS) in its
regulatory activities unless to do so would be inconsistent with
applicable law or otherwise impractical. VCS are technical standards
(e.g., materials specifications, test methods, sampling procedures and
business practices) that
[[Page 66560]]
are developed or adopted by VCS bodies. The NTTAA directs the EPA to
provide Congress, through OMB, explanations when the agency decides not
to use available and applicable VCS.
This proposed rulemaking involves technical standards. The EPA
proposes to incorporate analytical methods of the Association of
Official Analytical Chemists (AOAC) and of the Association of
Fertilizer and Phosphate Chemists (AFPC). The EPA proposes to
incorporate by reference the following AOAC methods: AOAC Official
Method 957.02 Phosphorus (Total) in Fertilizers, Preparation of Sample
Solution, AOAC Official Method 929.01 Sampling of Solid Fertilizers,
AOAC Official Method 929.02 Preparation of Fertilizer Sample, AOAC
Official Method 978.01 Phosphorous (Total) in Fertilizers, Automated
Method, AOAC Official Method 969.02 Phosphorous (Total) in Fertilizers,
Alkalimetric Quinolinium Molybdophosphate Method, AOAC Official Method
962.02 Phosphorous (Total) in Fertilizers, Gravimetric Quinolinium
Molybdophosphate Method and Quinolinium Molybdophosphate Method 958.01
Phosphorous (Total) in Fertilizers, Spectrophotometric
Molybdovanadophosphate Method. The EPA proposes to incorporate the
following AFPC methods for analysis of phosphate rock: No. 1
Preparation of Sample, No. 3 Phosphorus-P2O5 or Ca3(PO4)2, Method A-
Volumetric Method, No. 3 Phosphorus-P2O5 or Ca3(PO4)2, Method B-
Gravimetric Quimociac Method, No. 3 Phosphorus-P2O5 or Ca3(PO4)2,
Method C-Spectrophotometric Method. The EPA proposes to incorporate the
following AFPC methods for analysis of phosphoric acid, superphosphate,
triple superphosphate and ammonium phosphates: No. 3 Total Phosphorus-
P2O5, Method A-Volumetric Method, No. 3 Total Phosphorus-P2O5, Method
B-Gravimetric Quimociac Method and No. 3 Total Phosphorus-P2O5, Method
C-Spectrophotometric Method.
We did not identify any applicable VCS for EPA Methods 5, 13A, 13B
or 30B. We did identify one VCS, ASTM D6348-03(2010), as an acceptable
alternative for Method 320.
During EPA's VCS search, if the title or abstract (if provided) of
the VCS described technical sampling and analytical procedures that are
similar to the EPA's reference method, the EPA ordered a copy of the
standard and reviewed it as a potential equivalent method. We reviewed
all potential standards to determine the practicality of the VCS for
this rule. This review requires significant method validation data that
meet the requirements of EPA Method 301 for accepting alternative
methods or scientific, engineering and policy equivalence to procedures
in EPA reference methods. The EPA may reconsider determinations of
impracticality when additional information is available for particular
VCS.
The search identified 8 other VCS that were potentially applicable
for this rule in lieu of the EPA reference methods. After reviewing the
available standards, the EPA determined that 8 candidate VCS identified
for measuring emissions of pollutants or their surrogates subject to
emission standards in the rule would not be practical due to lack of
equivalency, documentation, validation data and other important
technical and policy considerations. Additional information for the VCS
search and determinations can be found in the memorandum, ``Voluntary
Consensus Standard Results for Phosphoric Acid Manufacturing and
Phosphate Fertilizer Production RTR and Standards of Performance for
Phosphate Processing,'' which is available in the docket for this
action.
The EPA welcomes comments on this aspect of the proposed
rulemaking, and, specifically, invites the public to identify
potentially applicable VCS, and to explain why the EPA should use such
standards in this regulation.
J. Executive Order 12898: Federal Actions To Address Environmental
Justice in Minority Populations and Low-Income Populations.
Executive Order 12898 (59 FR 7629, February 16, 1994) establishes
federal executive policy on environmental justice. Its main provision
directs federal agencies, to the greatest extent practical and
permitted by law, to make environmental justice part of their mission
by identifying and addressing, as appropriate, disproportionately high
and adverse human health or environmental effects of their programs,
policies and activities on minority populations and low-income
populations in the United States.
The EPA has determined that this proposed rule will not have
disproportionately high and adverse human health or environmental
effects on minority, low-income or indigenous populations because it
increases the level of environmental protection for all affected
populations without having any disproportionately high and adverse
human health or environmental effects on any population, including any
minority or low-income population. To gain a better understanding of
the source category and near source populations, the EPA conducted a
proximity analysis on phosphate facilities to identify any
overrepresentation of minority, low income or indigenous populations.
This analysis only gives some indication of the prevalence of sub-
populations that may be exposed to air pollution from the sources; it
does not identify the demographic characteristics of the most highly
affected individuals or communities, nor does it quantify the level of
risk faced by those individuals or communities. More information on the
source categories risk can be found in section IV of this preamble.
The proximity analysis reveals that most demographic categories are
below or within 20 percent of their corresponding national averages.
The two exceptions are the minority and African American populations.
The ratio of African Americans living within 3 miles of any source
affected by this rule is 131 percent higher than the national average
(29 percent versus 13 percent). The percentage of minorities living
within 3 miles of any source affected by this rule is 37 percent above
the national average (35 percent versus 28 percent). The large minority
population is a direct result of the higher percentage of African
Americans living near these facilities (the other racial minorities are
below or equal to the national average). However, as noted previously,
we found the risks from these source categories to be acceptable for
all populations.
The proposed changes to the standard increase the level of
environmental protection for all affected populations by ensuring no
future emission increases from the source categories. Additionally, the
proposed standards for Hg emissions from phosphate rock calciners will
reduce Hg emissions, thereby reducing potential exposure to sustenance
fishers and other sensitive populations. The proximity analysis results
and the details concerning their development are presented in the
October 2012 memorandum, ``Environmental Justice Review: Phosphate
Fertilizer Production and Phosphoric Acid,'' a copy of which is
available in Docket ID No. EPA-HQ-OAR-2012-0522.
List of Subjects
40 CFR Part 60
Environmental protection, Air pollution control, Fertilizers,
Fluoride, Particulate matter, Phosphate, Reporting and recordkeeping
requirements.
[[Page 66561]]
40 CFR Part 63
Environmental protection, Air pollution control, Hazardous
substances, Incorporation by reference, Reporting and recordkeeping
requirements.
Dated: October 21, 2014.
Gina McCarthy,
Administrator.
For the reasons stated in the preamble, the Environmental
Protection Agency proposes to amend title 40, chapter I, of the Code of
Federal Regulations as follows:
PART 60--STANDARDS OF PERFORMANCE FOR NEW STATIONARY SOURCES
0
1. The authority citation for part 60 continues to read as follows:
Authority: 42 U.S.C. 7401 et seq.
Subpart T--Standards of Performance for the Phosphate Fertilizer
Industry: Wet-Process Phosphoric Acid Plants
0
2. Section 60.200 is amended by revising paragraph (a) to read as
follows:
Sec. 60.200 Applicability and designation of affected facility.
(a) The affected facility to which the provisions of this subpart
apply is each wet-process phosphoric acid plant having a design
capacity of more than 15 tons of equivalent P2O5
feed per calendar day.
* * * * *
0
3. Section 60.201 is amended by revising paragraph (a) to read as
follows.
Sec. 60.201 Definitions.
* * * * *
(a) Wet-process phosphoric acid plan means any facility
manufacturing phosphoric acid by reacting phosphate rock and acid. A
wet-process phosphoric acid plant includes, but is not limited to:
reactors, filters, evaporators, hot wells, clarifiers, and
defluorination systems.
* * * * *
0
4. Section 60.203 is amended by revising paragraph (c) and adding
paragraph (d) to read as follows:
Sec. 60.203 Monitoring of operations.
* * * * *
(c) The owner or operator of any wet-process phosphoric acid plant
subject to the provisions of this part shall install, calibrate,
maintain, and operate a monitoring device which continuously measures
and permanently records the total pressure drop across the absorber.
The monitoring device shall have an accuracy of 5 percent
over its operating range.
(d) Any facility under Sec. 60.200(a) that commences construction,
modification or reconstruction after [date of publication of the final
rule in the Federal Register] is subject to the requirements of this
paragraph instead of the requirements in paragraph (c) of this section.
If an absorber is used to comply with Sec. 60.202, then the owner or
operator shall continuously monitor pressure drop through the absorber
and meet the requirements specified in paragraphs (d)(1) through (4) of
this section.
(1) The owner or operator shall install, calibrate, maintain, and
operate a continuous monitoring system (CMS) that continuously measures
and permanently records the pressure at the gas stream inlet and outlet
of the absorber. The pressure at the gas stream inlet of the absorber
may be measured using amperage on the blower if a correlation between
pressure and amperage is established.
(2) The CMS must have an accuracy of 5 percent over the
normal range measured or 0.12 kilopascals (0.5 inches of water column),
whichever is greater.
(3) The owner or operator shall establish an allowable range for
the pressure drop through the absorber. The allowable range is 20 percent of the arithmetic average of the three test runs
conducted during the performance test required in Sec. 60.8. The
Administrator retains the right to reduce the 20 percent
adjustment to the baseline average values of operating ranges in those
instances where performance test results indicate that a source's level
of emissions is near the value of an applicable emissions standard.
However, the adjustment must not be reduced to less than 10
percent under any instance.
(4) The owner or operator shall demonstrate continuous compliance
by maintaining the daily average pressure drop through the absorber to
within the allowable range established in paragraph (d)(3) of this
section. The daily average pressure drop through the absorber for each
operating day shall be calculated using the data recorded by the
monitoring system. If the emissions unit operation is continuous, the
operating day is a 24-hour period. If the emissions unit operation is
not continuous, the operating day is the total number of hours of
control device operation per 24-hour period. Valid data points must be
available for 75 percent of the operating hours in an operating day to
compute the daily average.
0
5. Subpart T is amended by adding Sec. 60.205 to read as follows:
Sec. 60.205 Recordkeeping.
Any facility under Sec. 60.200(a) that commences construction,
modification or reconstruction after [date of publication of the final
rule in the Federal Register] is subject to the requirements of this
section. You must maintain the records identified as specified in Sec.
60.7(f) and in paragraphs (a) and (b) of this section. All records
required by this subpart must be maintained on site for at least 5
years.
(a) Records of the daily average pressure. Records of the daily
average pressure drop through the absorber.
(b) Records of deviations. A deviation is determined to have
occurred when the monitoring data or lack of monitoring data result in
any one of the criteria specified in paragraphs (b)(1) and (2) of this
section being met.
(1) A deviation occurs when the daily average value of a monitored
operating parameter is less than the minimum pressure drop, or greater
than the maximum pressure drop established in Sec. 60.203(d)(3).
(2) A deviation occurs when the monitoring data are not available
for at least 75 percent of the operating hours in a day.
Subpart U--Standards of Performance for the Phosphate Fertilizer
Industry: Superphosphoric Acid Plants
0
6. Section 60.210 is amended by revising paragraph (a) to read as
follows:
Sec. 60.210 Applicability and designation of affected facility.
(a) The affected facility to which the provisions of this subpart
apply is each superphosphoric acid plant having a design capacity of
more than 15 tons of equivalent P2O5 feed per
calendar day.
* * * * *
0
7. Section 60.211 is amended by revising paragraph (a) to read as
follows:
Sec. 60.211 Definitions.
* * * * *
(a) Superphosphoric acid plant means any facility which
concentrates wet-process phosphoric acid to 66 percent or greater
P2O5 content by weight for eventual consumption
as a fertilizer. A superphosphoric acid plant includes, but is not
limited to: evaporators, hot wells, acid sumps, oxidation reactors, and
cooling tanks.
* * * * *
0
8. Section 60.213 is amended by revising paragraph (c) and adding
paragraph (d) to read as follows:
Sec. 60.213 Monitoring of operations.
* * * * *
(c) Except as specified in paragraph (d) of this section, the owner
or operator
[[Page 66562]]
of any superphosphoric acid plant subject to the provisions of this
part shall install, calibrate, maintain, and operate a monitoring
device which continuously measures and permanently records the total
pressure drop across the absorber. The monitoring device shall have an
accuracy of 5 percent over its operating range.
(d) Any affected facility as defined in Sec. 60.210(a) that
commences construction, modification or reconstruction after [date of
publication of the final rule in the Federal Register] is subject to
the requirements of this paragraph instead of the requirements in
paragraph (c) of this section. If an absorber is used to comply with
Sec. 60.212, then the owner or operator shall continuously monitor
pressure drop through the absorber and meet the requirements specified
in paragraphs (d)(1) through (4) of this section.
(1) The owner or operator shall install, calibrate, maintain, and
operate a continuous monitoring system (CMS) that continuously measures
and permanently records the pressure at the gas stream inlet and outlet
of the absorber. The pressure at the gas stream inlet of the absorber
may be measured using amperage on the blower if a correlation between
pressure and amperage is established.
(2) The CMS must have an accuracy of 5 percent over the
normal range measured or 0.12 kilopascals (0.5 inches of water column),
whichever is greater.
(3) The owner or operator shall establish an allowable range for
the pressure drop through the absorber. The allowable range is 20 percent of the arithmetic average of the three test runs
conducted during the performance test required in Sec. 60.8. The
Administrator retains the right to reduce the 20 percent
adjustment to the baseline average values of operating ranges in those
instances where performance test results indicate that a source's level
of emissions is near the value of an applicable emissions standard.
However, the adjustment must not be reduced to less than 10
percent under any instance.
(4) The owner or operator shall demonstrate continuous compliance
by maintaining the daily average pressure drop through the absorber to
within the allowable range established in paragraph (d)(3) of this
section. The daily average pressure drop through the absorber for each
operating day shall be calculated using the data recorded by the
monitoring system. If the emissions unit operation is continuous, the
operating day is a 24-hour period. If the emissions unit operation is
not continuous, the operating day is the total number of hours of
control device operation per 24-hour period. Valid data points must be
available for 75 percent of the operating hours in an operating day to
compute the daily average.
0
9. Subpart U is amended by adding Sec. 60.215 to read as follows:
Sec. 60.215 Recordkeeping.
An affected facility as defined in Sec. 60.210(a) that commences
construction, modification, or reconstruction after [date of
publication of the final rule in the Federal Register] is subject to
the requirements of this section. You must maintain the records
identified as specified in Sec. 60.7(f) and in paragraphs (a) and (b)
of this section. All records required by this subpart must be
maintained on site for at least 5 years.
(a) Records of the daily average pressure drop through the
absorber.
(b) Records of deviations. A deviation is determined to have
occurred when the monitoring data or lack of monitoring data result in
any one of the criteria specified in paragraphs (b)(1) and (b)(2) of
this section being met.
(1) A deviation occurs when the daily average value of a monitored
operating parameter is less than the minimum pressure drop, or greater
than the maximum pressure drop established in Sec. 60.213(d)(3).
(2) A deviation occurs when the monitoring data are not available
for at least 75 percent of the operating hours in a day.
Subpart V--Standards of Performance for the Phosphate Fertilizer
Industry: Diammonium Phosphate Plants
0
10. Section 60.223 is amended by revising paragraph (c) and adding
paragraph (d) to read as follows:
Sec. 60.223 Monitoring of operations.
* * * * *
(c) Except as specified in paragraph (d) of this section, the owner
or operator of any granular diammonium phosphate plant subject to the
provisions of this subpart shall install, calibrate, maintain, and
operate a monitoring device which continuously measures and permanently
records the total pressure drop across the scrubbing system. The
monitoring device shall have an accuracy of 5 percent over
its operating range.
(d) Any affected facility as defined in Sec. 60.220(a) that
commences construction, modification, or reconstruction after [date of
publication of the final rule in the Federal Register] is subject to
the requirements of this paragraph instead of the requirements in
paragraph (c) of this section. If an absorber is used to comply with
Sec. 60.222, then the owner or operator shall continuously monitor
pressure drop through the absorber and meet the requirements specified
in paragraphs (d)(1) through (4) of this section.
(1) The owner or operator shall install, calibrate, maintain, and
operate a continuous monitoring system (CMS) that continuously measures
and permanently records the pressure at the gas stream inlet and outlet
of the absorber. The pressure at the gas stream inlet of the absorber
may be measured using amperage on the blower if a correlation between
pressure and amperage is established.
(2) The CMS must have an accuracy of 5 percent over
the normal range measured or 0.12 kilopascals (0.5 inches of water
column), whichever is greater.
(3) The owner or operator shall establish an allowable range for
the pressure drop through the absorber. The allowable range is 20 percent of the arithmetic average of the three test runs
conducted during the performance test required in Sec. 60.8. The
Administrator retains the right to reduce the 20 percent
adjustment to the baseline average values of operating ranges in those
instances where performance test results indicate that a source's level
of emissions is near the value of an applicable emissions standard.
However, the adjustment must not be reduced to less than 10
percent under any instance.
(4) The owner or operator shall demonstrate continuous compliance
by maintaining the daily average pressure drop through the absorber to
within the allowable range established in paragraph (d)(3) of this
section. The daily average pressure drop through the absorber for each
operating day shall be calculated using the data recorded by the
monitoring system. If the emissions unit operation is continuous, the
operating day is a 24-hour period. If the emissions unit operation is
not continuous, the operating day is the total number of hours of
control device operation per 24-hour period. Valid data points must be
available for 75 percent of the operating hours in an operating day to
compute the daily average.
0
11. Section 60.224 is amended by revising paragraph (b)(3)(ii) to read
as follows:
Sec. 60.224 Test methods and procedures.
* * * * *
(b) * * *
(3) * * *
(ii) The Association of Official Analytical Chemists (AOAC) Method
9 (incorporated by reference--see Sec. 60.17)
[[Page 66563]]
shall be used to determine the P2O5 content
(Rp) of the feed.
0
12. Subpart V is amended by adding Sec. 60.225 to read as follows:
Sec. 60.225 Recordkeeping.
An affected facility as defined in Sec. 60.220(a) that commences
construction, modification, or reconstruction after [date of
publication of the final rule in the Federal Register] is subject to
the requirements of this section. You must maintain the records
identified as specified in Sec. 60.7(f) and in paragraphs (a) and (b)
of this section. All records required by this subpart must be
maintained on site for at least 5 years.
(a) Records of the daily average pressure drop through the
absorber.
(b) Records of deviations. A deviation is determined to have
occurred when the monitoring data or lack of monitoring data result in
any one of the criteria specified in paragraphs (b)(1) and (2) of this
section being met.
(1) A deviation occurs when the daily average value of a monitored
operating parameter is less than the minimum pressure drop, or greater
than the maximum pressure drop established in Sec. 60.223(d)(3).
(2) A deviation occurs when the monitoring data are not available
for at least 75 percent of the operating hours in a day.
Subpart W--Standards of Performance for the Phosphate Fertilizer
Industry: Triple Superphosphate Plants
0
13. Section 60.230 is amended by revising paragraph (a) to read as
follows:
Sec. 60.230 Applicability and designation of affected facility.
(a) The affected facility to which the provisions of this subpart
apply is each triple superphosphate plant having a design capacity of
more than 15 tons of equivalent P2O5 feed per
calendar day. For the purpose of this subpart, the affected facility
includes any combination of: mixers, curing belts (dens), reactors,
granulators, dryers, coolers, screens, mills, and facilities which
store run-of-pile triple superphosphate.
* * * * *
0
14. Section 60.233 is revised to read as follows:
Sec. 60.233 Monitoring of operations.
(a) The owner or operator of any triple superphosphate plant
subject to the provisions of this subpart shall install, calibrate,
maintain, and operate a flow monitoring device which can be used to
determine the mass flow of phosphorus-bearing feed material to the
process. The flow monitoring device shall have an accuracy of 5 percent over its operating range.
(b) The owner or operator of any triple superphosphate plant shall
maintain a daily record of equivalent P2O5 feed
by first determining the total mass rate in Mg/hr of phosphorus-bearing
feed using a flow monitoring device meeting the requirements of
paragraph (a) of this section and then by proceeding according to Sec.
60.234(b)(3).
(c) Except as specified in paragraph (d) of this section, the owner
or operator of any triple superphosphate plant subject to the
provisions of this part shall install, calibrate, maintain, and operate
a monitoring device which continuously measures and permanently records
the total pressure drop across the absorber. The monitoring device
shall have an accuracy of 5 percent over its operating
range.
(d) Any facility under Sec. 60.230(a) that commences construction,
modification, or reconstruction after [date of publication of the final
rule in the Federal Register] is subject to the requirements of this
paragraph instead of the requirements in paragraph (c) of this section.
If an absorber is used to comply with Sec. 60.232, then the owner or
operator shall continuously monitor pressure drop through the absorber
and meet the requirements specified in paragraphs (d)(1) through (4) of
this section.
(1) The owner or operator shall install, calibrate, maintain, and
operate a continuous monitoring system (CMS) that continuously measures
and permanently records the pressure at the gas stream inlet and outlet
of the absorber. The pressure at the gas stream inlet of the absorber
may be measured using amperage on the blower if a correlation between
pressure and amperage is established.
(2) The CMS must have an accuracy of 5 percent over
the normal range measured or 0.12 kilopascals (0.5 inches of water
column), whichever is greater.
(3) The owner or operator shall establish an allowable range for
the pressure drop through the absorber. The allowable range is 20 percent of the arithmetic average of the three test runs
conducted during the performance test required in Sec. 60.8. The
Administrator retains the right to reduce the 20 percent
adjustment to the baseline average values of operating ranges in those
instances where performance test results indicate that a source's level
of emissions is near the value of an applicable emissions standard.
However, the adjustment must not be reduced to less than 10
percent under any instance.
(4) The owner or operator shall demonstrate continuous compliance
by maintaining the daily average pressure drop through the absorber to
within the allowable range established in paragraph (d)(3) of this
section. The daily average pressure drop through the absorber for each
operating day shall be calculated using the data recorded by the
monitoring system. If the emissions unit operation is continuous, the
operating day is a 24-hour period. If the emissions unit operation is
not continuous, the operating day is the total number of hours of
control device operation per 24-hour period. Valid data points must be
available for 75 percent of the operating hours in an operating day to
compute the daily average.
0
15. Subpart W is amended by adding Sec. 60.235 to read as follows:
Sec. 60.235 Recordkeeping.
Any facility under Sec. 60.230(a) that commences construction,
modification, or reconstruction after [date of publication of the final
rule in the Federal Register] is subject to the requirements of this
section. You must maintain the records identified as specified in Sec.
60.7(f) and in paragraphs (a) and (b) of this section. All records
required by this subpart must be maintained onsite for at least 5
years.
(a) Records of the daily average pressure drop through the
absorber.
(b) Records of deviations. A deviation is determined to have
occurred when the monitoring data or lack of monitoring data result in
any one of the criteria specified in paragraphs (b)(1) and (2) of this
section being met.
(1) A deviation occurs when the daily average value of a monitored
operating parameter is less than the minimum pressure drop, or greater
than the maximum pressure drop established in Sec. 60.233(d)(3).
(2) A deviation occurs when the monitoring data are not available
for at least 75 percent of the operating hours in a day.
Subpart X--Standards of Performance for the Phosphate Fertilizer
Industry: Granular Triple Superphosphate Storage Facilities
0
16. Section 60.243 is amended by revising paragraph (c) and adding (e)
to read as follows:
Sec. 60.243 Monitoring of operations.
* * * * *
(c) Except as specified in paragraph (e) of this section, the owner
or operator of any granular triple superphosphate storage facility
subject to the provisions
[[Page 66564]]
of this subpart shall install, calibrate, maintain, and operate a
monitoring device which continuously measures and permanently records
the total pressure drop across any absorber. The monitoring device
shall have an accuracy of 5 percent over its operating
range.
* * * * *
(e) Any facility under Sec. 60.240(a) that commences construction,
modification, or reconstruction after [date of publication of the final
rule in the Federal Register] is subject to the requirements of this
paragraph instead of the requirements in paragraph (c) of this section.
If an absorber is used to comply with Sec. 60.232, then the owner or
operator shall continuously monitor pressure drop through the absorber
and meet the requirements specified in paragraphs (e)(1) through (4) of
this section.
(1) The owner or operator shall install, calibrate, maintain, and
operate a continuous monitoring system (CMS) that continuously measures
and permanently records the pressure at the gas stream inlet and outlet
of the absorber. The pressure at the gas stream inlet of the absorber
may be measured using amperage on the blower if a correlation between
pressure and amperage is established.
(2) The CMS must have an accuracy of 5 percent over
the normal range measured or 0.12 kilopascals (0.5 inches of water
column), whichever is greater.
(3) The owner or operator shall establish an allowable range for
the pressure drop through the absorber. The allowable range is 20 percent of the arithmetic average of the three test runs
conducted during the performance test required in Sec. 60.8. The
Administrator retains the right to reduce the 20 percent
adjustment to the baseline average values of operating ranges in those
instances where performance test results indicate that a source's level
of emissions is near the value of an applicable emissions standard.
However, the adjustment must not be reduced to less than 10
percent under any instance.
(4) The owner or operator shall demonstrate continuous compliance
by maintaining the daily average pressure drop through the absorber to
within the allowable range established in paragraph (e)(3) of this
section. The daily average pressure drop through the absorber for each
operating day shall be calculated using the data recorded by the
monitoring system. If the emissions unit operation is continuous, the
operating day is a 24-hour period. If the emissions unit operation is
not continuous, the operating day is the total number of hours of
control device operation per 24-hour period. Valid data points must be
available for 75 percent of the operating hours in an operating day to
compute the daily average.
0
17. Subpart X is amended by adding Sec. 60.245 to read as follows:
Sec. 60.245 Recordkeeping.
Any facility under Sec. 60.240(a) that commences construction,
modification, or reconstruction after [date of publication of the final
rule in the Federal Register] is subject to the requirements of this
section. You must maintain the records identified as specified in Sec.
60.7(f) and in paragraphs (a) and (b) of this section. All records
required by this subpart must be maintained onsite for at least 5
years.
(a) Records of the daily average pressure drop through the
absorber.
(b) Records of deviations. A deviation is determined to have
occurred when the monitoring data or lack of monitoring data result in
any one of the criteria specified in paragraphs (b)(1) and (2) of this
section being met.
(1) A deviation occurs when the daily average value of a monitored
operating parameter is less than the minimum pressure drop, or greater
than the maximum pressure drop established in Sec. 60.243(e)(3).
(2) A deviation occurs when the monitoring data are not available
for at least 75 percent of the operating hours in a day.
PART 63--NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS
FOR SOURCE CATEGORIES
0
18. The authority citation for part 63 continues to read as follows:
Authority: 42 U.S.C. 7401 et seq.
Subpart A--General Provisions
0
19. Section 63.14 is amended by revising paragraphs (b), (c)(1) through
(7), and (l)(2) to read as follows.
Sec. 63.14 Incorporations by reference.
* * * * *
(b) The Association of Florida Phosphate Chemists, P.O. Box 1645,
Bartow, Florida 33830.
(1) Book of Methods Used and Adopted By The Association of Florida
Phosphate Chemists, Seventh Edition 1991:
(i) Section IX, Methods of Analysis for Phosphate Rock, No. 1
Preparation of Sample, IBR approved for Sec. 63.606(f)(3)(ii)(A),
Sec. 63.626(f)(3)(ii)(A).
(ii) Section IX, Methods of Analysis for Phosphate Rock, No. 3
Phosphorus--P2O5 or
Ca3(PO4)2, Method A--Volumetric
Method, IBR approved for Sec. 63.606(f)(3)(ii)(B), Sec.
63.626(f)(3)(ii)(B).
(iii) Section IX, Methods of Analysis for Phosphate Rock, No. 3
Phosphorus-P2O5 or
Ca3(PO4)2, Method B--Gravimetric
Quimociac Method, IBR approved for Sec. 63.606(f)(3)(ii)(C), Sec.
63.626(f)(3)(ii)(C).
(iv) Section IX, Methods of Analysis For Phosphate Rock, No. 3
Phosphorus-P2O5 or
Ca3(PO4)2, Method C--
Spectrophotometric Method, IBR approved for Sec. 63.606(f)(3)(ii)(D),
Sec. 63.626(f)(3)(ii)(D).
(v) Section XI, Methods of Analysis for Phosphoric Acid,
Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method A--Volumetric
Method, IBR approved for Sec. 63.606(f)(3)(ii)(E), Sec.
63.626(f)(3)(ii)(E), and Sec. 63.626(g)(6)(i).
(vi) Section XI, Methods of Analysis for Phosphoric Acid,
Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method B--Gravimetric
Quimociac Method, IBR approved for Sec. 63.606(f)(3)(ii)(F), Sec.
63.626(f)(3)(ii)(F), and Sec. 63.626(g)(6)(ii).
(vii) Section XI, Methods of Analysis for Phosphoric Acid,
Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method C--
Spectrophotometric Method, IBR approved for Sec. 63.606(f)(3)(ii)(G),
Sec. 63.626(f)(3)(ii)(G), and Sec. 63.626(g)(6)(iii).
(2) [Reserved]
(c) * * *
(1) AOAC Official Method 929.01 Sampling of Solid Fertilizers,
Sixteenth edition, 1995, IBR approved for Sec. 63.626(g)(7)(ii).
(2) AOAC Official Method 929.02 Preparation of Fertilizer Sample,
Sixteenth edition, 1995, IBR approved for Sec. 63.626(g)(7)(iii).
(3) AOAC Official Method 957.02 Phosphorus (Total) in Fertilizers,
Preparation of Sample Solution, Sixteenth edition, 1995, IBR approved
for Sec. 63.626(g)(7)(i).
(4) AOAC Official Method 958.01 Phosphorus (Total) in Fertilizers,
Spectrophotometric Molybdovanadophosphate Method, Sixteenth edition,
1995, IBR approved for Sec. 63.626(g)(7)(vii).
(5) AOAC Official Method 962.02 Phosphorus (Total) in Fertilizers,
Gravimetric Quinolinium Molybdophosphate Method, Sixteenth edition,
1995, IBR approved for Sec. 63.626(g)(7)(vi).
[[Page 66565]]
(6) AOAC Official Method 969.02 Phosphorus (Total) in Fertilizers,
Alkalimetric Quinolinium Molybdophosphate Method, Sixteenth edition,
1995, IBR approved for Sec. 63.626(g)(7)(v).
(7) AOAC Official Method 978.01 Phosphorus (Total) in Fertilizers,
Automated Method, Sixteenth edition, 1995, IBR approved for Sec.
63.626(g)(7)(iv).
* * * * *
(l) * * *
(2) Office Of Air Quality Planning And Standards (OAQPS), Fabric
Filter Bag Leak Detection Guidance, EPA-454/R-98-015, September 1997,
IBR approved for Sec. Sec. 63.548(e)(4), 63.606(m), 63.607(b)(2)(ii),
63.626(h), 63.627(b)(2)(iii), 63.7525(j)(2), and 63.11224(f)(2).
* * * * *
0
20. Part 63 is amended by revising subpart AA to read as follows:
Subpart AA--National Emission Standards for Hazardous Air
Pollutants From Phosphoric Acid Manufacturing Plants
Sec.
63.600 Applicability.
63.601 Definitions.
63.602 Standards and compliance dates.
63.603 [Reserved]
63.604 [Reserved]
63.605 Operating and monitoring requirements.
63.606 Performance tests and compliance provisions.
63.607 Notification, recordkeeping, and reporting requirements.
63.608 General requirements and applicability of part 63 general
provisions.
63.609 [Reserved]
63.610 Exemption from new source performance standards.
63.611 Implementation and enforcement.
Table 1 to Subpart AA of Part 63--Existing Source Phase 1 Emission
Limits
Table 1a to Subpart AA of Part 63--Existing Source Phase 2 Emission
Limits and Work Practice Standards
Table 2 to Subpart AA of Part 63--New Source Phase 1 Emission Limits
Table 2a to Subpart AA of Part 63--New Source Phase 2 Emission
Limits and Work Practices
Table 3 to Subpart AA of Part 63--Monitoring Equipment Operating
Parameters
Table 4 to Subpart AA of Part 63--Operating Parameters, Operating
Limits and Data Monitoring, Recordkeeping and Compliance Frequencies
Table 5 to Subpart AA of Part 63--Calibration and Quality Control
Requirements for Continuous Parameter Monitoring System (CPMS)
Appendix A to Subpart AA of Part 63--Applicability of General
Provisions (40 CFR Part 63, Subpart A) to Subpart AA
Sec. 63.600 Applicability.
(a) Except as provided in paragraphs (c) and (d) of this section,
you are subject to the requirements of this subpart if you own or
operate a phosphoric acid manufacturing plant that is a major source as
defined in Sec. 63.2. You must comply with the emission limitations,
work practice standards, and operating parameter requirements specified
in this subpart at all times.
(b) The requirements of this subpart apply to emissions of
hazardous air pollutants (HAP) emitted from the following affected
sources at a phosphoric acid manufacturing plant:
(1) Each wet-process phosphoric acid process line.
(2) Each evaporative cooling tower.
(3) Each phosphate rock dryer.
(4) Each phosphate rock calciner.
(5) Each superphosphoric acid process line.
(6) Each purified phosphoric acid process line.
(7) Each gypsum dewatering stack pond associated with the
phosphoric acid manufacturing plant.
(c) The requirements of this subpart do not apply to a phosphoric
acid manufacturing plant that is an area source as defined in Sec.
63.2.
(d) The provisions of this subpart do not apply to research and
development facilities as defined in Sec. 63.601.
Sec. 63.601 Definitions.
Terms used in this subpart are defined in Sec. 63.2 of the Clean
Air Act and in this section as follows:
Active gypsum dewatering stack means a gypsum dewatering stack that
does not meet the definition of closed gypsum dewatering stack.
Breakthrough means the point in time when the level of mercury
detected at the outlet of an adsorber system is 90 percent of the
highest concentration allowed to be discharged consistent with the
applicable emission limit.
Closed gypsum dewatering stack means a gypsum dewatering stack that
is no longer receiving phosphogypsum, and has received a cover on the
top and sides. The final cover of a closed gypsum dewatering stack must
include a barrier soil layer that will sustain vegetation and a drought
resistant vegetative cover.
Cooling pond means a natural or artificial open reservoir that is
primarily used to collect and cool water that comes into direct contact
with raw materials, intermediate products, by-products, waste products,
or finished products from a phosphoric acid manufacturing plant. The
water in the cooling pond is often used at phosphoric acid
manufacturing plants as filter wash water, absorber water for air
pollution control absorbers, and/or to transport phosphogypsum as
slurry to a gypsum dewatering stack(s).
Equivalent P 2O5 feed means the quantity of phosphorus, expressed
as phosphorus pentoxide (P2O5), fed to the
process.
Evaporative cooling tower means an open-water, re-circulating
device that uses fans or natural draft to draw or force ambient air
through the device to remove heat from process water by direct contact.
Exceedance means a departure from an indicator range established
for monitoring under this subpart, consistent with any averaging period
specified for averaging the results of the monitoring.
Existing source depends on the date that construction or
reconstruction of an affected source commenced. A wet-process
phosphoric acid process line, superphosphoric acid process line, rock
dryer, rock calciner, evaporative cooling tower, or purified acid
process line is an existing source if construction or reconstruction of
the affected source commenced on or before December 27, 1996. A gypsum
dewatering stack or cooling pond is an existing source if construction
or reconstruction of the gypsum dewatering stack or cooling pond
commenced on or before [date of publication of the final rule in the
Federal Register].
Gypsum dewatering stack means the phosphogypsum stack (or pile, or
landfill), together with all pumps, piping, ditches, drainage
conveyances, water control structures, collection pools, cooling ponds,
surge ponds, auxiliary holding ponds, and any other collection or
conveyance system associated with the transport of phosphogypsum from
the plant to the gypsum dewatering stack, its management at the stack,
and the process wastewater return to the phosphhoric acid production or
other process. This definition includes toe drain systems, ditches and
other leachate collection systems, but does not include conveyances
within the confines of the fertilizer plant or emergency diversion
impoundments used in emergency circumstances caused by rainfall events
of high volume or duration for the temporary storage of process
wastewater to avoid discharges to surface waters.
HAP metals mean those metals and their compounds (in particulate or
volatile form) that are included on the list of hazardous air
pollutants in section 112 of the Clean Air Act. HAP metals include, but
are not limited to:
[[Page 66566]]
antimony, arsenic, beryllium, cadmium, chromium, Pb, manganese, nickel,
and selenium expressed as particulate matter as measured by the methods
and procedures in this subpart or an approved alternative method. For
the purposes of this subpart, HAP metals (except mercury) are expressed
as particulate matter as measured by Method 5 at 40 CFR part 60,
appendix A-3.
New source depends on the date that construction or reconstruction
of an affected source commences. A wet-process phosphoric acid process
line, superphosphoric acid process line, rock dryer, rock calciner,
evaporative cooling tower, or purified acid process line is a new
source if construction or reconstruction of the affected source
commenced after December 27, 1996. A gypsum dewatering stack or cooling
pond is a new source if construction or reconstruction of the gypsum
dewatering stack or cooling pond commenced after [date of publication
of the final rule in the Federal Register]
Phosphate rock calciner means the equipment used to remove moisture
and organic matter from phosphate rock through direct or indirect
heating.
Phosphate rock dryer means the equipment used to reduce the
moisture content of phosphate rock through direct or indirect heating.
Phosphate rock feed means all material entering any phosphate rock
dryer or phosphate rock calciner including moisture and extraneous
material as well as the following ore materials: fluorapatite,
hydroxylapatite, chlorapatite, and carbonateapatite.
Phosphoric acid defluorination process means any process that
treats phosphoric acid in a manner that removes fluorine compounds.
Phosphoric acid oxidation reactor means any equipment that uses an
oxidizing agent to treat phosphoric acid.
Process line means all equipment associated with the production of
any grade or purity of a phosphoric acid product including emission
control equipment.
Purified phosphoric acid process line means any process line that
uses a HAP as a solvent in the separation of impurities from the
product acid for the purposes of rendering that product suitable for
industrial, manufacturing, or food grade uses. A purified phosphoric
acid process line includes, but is not limited to: solvent extraction
process equipment, solvent stripping and recovery equipment, seal
tanks, carbon treatment equipment, cooling towers, storage tanks,
pumps, and process piping.
Raffinate stream means the aqueous stream containing the impurities
that are removed during the purification of wet-process phosphoric acid
using solvent extraction.
Research and development facility means research or laboratory
operations whose primary purpose is to conduct research and development
into new processes and products, where the operations are under the
close supervision of technically trained personnel, and where the
facility is not engaged in the manufacture of products for commercial
sale in commerce or other off-site distribution, except in a de minimis
manner.
Superphosphoric acid process line means any process line that
concentrates wet-process phosphoric acid to 66 percent or greater
P2O5 content by weight. A superphosphoric acid
process line includes, but is not limited to: evaporators, hot wells,
acid sumps, oxidation reactors, and cooling tanks.
Total fluorides means elemental fluorine and all F compounds,
including the HAP HF, as measured by reference methods specified in 40
CFR part 60, appendix A, Method 13 A or B, or by equivalent or
alternative methods approved by the Administrator pursuant to Sec.
63.7(f).
Wet-process phosphoric acid process line means any process line
manufacturing phosphoric acid by reacting phosphate rock and acid. A
wet-process phosphoric acid process line includes, but is not limited
to: Reactors, filters, evaporators, hot wells, clarifiers, and
defluorination systems.
Sec. 63.602 Standards and compliance dates.
(a) On and after the date on which the initial performance test
specified in Sec. Sec. 63.7 and 63.606 is required to be completed,
for each wet-process phosphoric acid process line, superphosphoric acid
process line, rock dryer, and rock calciner, you must comply with the
emission limits and work practice standards as specified in paragraphs
(a)(1) through (6) of this section. If a process line contains more
than one emission point, you must sum the emissions from all emission
points in a process line to determine compliance with the specified
emission limits.
(1) For each existing wet-process phosphoric acid process line,
superphosphoric acid process line, and rock dryer that commenced
construction or reconstruction on or before December 27, 1996, you must
comply with the emission limits specified in Table 1 to this subpart
beginning on June 10, 2002 and ending on [date one year after the date
of publication of the final rule in the Federal Register]. Beginning on
[date one year after the date of publication of the final rule in the
Federal Register], the emission limits specified in Table 1 to this
subpart no longer apply, and you must comply with the emission limits
specified in Table 1a to this subpart.
(2) For each existing rock calciner that commenced construction or
reconstruction on or before December 27, 1996, you must comply with the
emission limits as specified in paragraphs (a)(2)(i) and (ii) of this
section, and the work practice standards as specified in paragraph
(a)(2)(iii) of this section.
(i) You must comply with the total particulate emission limit
specified in Tables 1 and 1a to this subpart beginning on June 10,
2002.
(ii) You must comply with the mercury emission limit specified in
Table 1a to this subpart beginning on [date three years after the date
of publication of the final rule in the Federal Register].
(iii) You must comply with the hydrogen fluoride work practice
standards specified in Table 1a to this subpart beginning on [date of
publication of the final rule in the Federal Register].
(3) For each new wet-process phosphoric acid process line,
superphosphoric acid process line, and rock dryer that commences
construction or reconstruction after December 27, 1996 and on or before
[date of publication of the final rule in the Federal Register], you
must comply with the emission limits specified in Table 2 to this
subpart beginning at startup or on June 10, 1999, whichever is later,
and ending on [date one year after the date of publication of the final
rule in the Federal Register]. Beginning on [date one year after the
date of publication of the final rule in the Federal Register], the
emission limits specified in Table 2 to this subpart no longer apply,
and you must comply with the emission limits specified in Table 2a to
this subpart beginning on [date one year after the date of publication
of the final rule in the Federal Register] or immediately upon startup,
whichever is later.
(4) For each new wet-process phosphoric acid process line,
superphosphoric acid process line, and rock dryer that commences
construction or reconstruction after [date of publication of the final
rule in the Federal Register], you must comply with the emission limits
specified in Table 2a to this subpart immediately upon startup.
[[Page 66567]]
(5) For each new rock calciner that commences construction or
reconstruction after December 27, 1996 and on or before [date of
publication of the final rule in the Federal Register], you must comply
with the emission limits as specified in paragraphs (a)(5)(i) and (ii)
of this section, and the work practice standards as specified in
paragraph (a)(5)(iii) of this section.
(i) You must comply with the total particulate emission limit
specified in Tables 2 and 2a to this subpart beginning on June 10, 1999
or at startup, whichever is later.
(ii) You must comply with the mercury emission limit specified in
Table 2a to this subpart beginning on [date one year after the date of
publication of the final rule in the Federal Register].
(iii) You must comply with the hydrogen fluoride work practice
standards specified in Table 2a to this subpart beginning on [date of
publication of the final rule in the Federal Register].
(6) For each new rock calciner that commences construction or
reconstruction after [date of publication of the final rule in the
Federal Register], you must comply with the emission limits and work
practices standards specified in Table 2a to this subpart immediately
upon startup.
(b) For each existing and new purified phosphoric acid process
line, you must comply with the provisions of subpart H of this part and
maintain:
(1) A 30-day rolling average of daily concentration measurements of
methyl isobutyl ketone equal to or below 20 parts per million by weight
(ppmw) for each product acid stream.
(2) A 30-day rolling average of daily concentration measurements of
methyl isobutyl ketone equal to or below 30 ppmw for each raffinate
stream.
(3) The daily average temperature of the exit gas stream from the
chiller stack below 50 degrees Fahrenheit.
(c) You must not introduce into any existing or new evaporative
cooling tower any liquid effluent from any wet scrubbing device
installed to control emissions from process equipment.
(d) For each existing gypsum dewatering stack or cooling pond that
commenced construction or reconstruction on or before [date of
publication of the final rule in the Federal Register], you must
prepare, and operate in accordance with, a gypsum dewatering stack and
cooling pond management plan that contains the information specified in
paragraph (f) of this section beginning on [date one year after the
date of publication of the final rule in the Federal Register].
(e) For each new gypsum dewatering stack or cooling pond that
commences construction or reconstruction after [date of publication of
the final rule in the Federal Register], you must prepare, and operate
in accordance with, a gypsum dewatering stack and cooling pond
management plan that contains the information specified in paragraph
(f) of this section beginning on [date of publication of the final rule
in the Federal Register].
(f) The gypsum dewatering stack and cooling pond management plan
must include the information specified in paragraphs (f)(1) through (3)
of this section.
(1) Location and size (i.e., current total footprint acreage) of
each closed gypsum dewatering stack, active gypsum dewatering stack,
and cooling pond.
(2) Control techniques that are used to minimize hydrogen fluoride
and fugitive dust emissions from exposed surface areas of each active
gypsum dewatering stack and cooling pond. For each active gypsum
dewatering stack and cooling pond that commenced construction or
reconstruction on or before [date of publication of the final rule in
the Federal Register], you must use, and include in the management
plan, at least one of the control techniques listed in paragraphs
(f)(2)(i) through (vi) of this section. For each active gypsum
dewatering stack and cooling pond that commences construction or
reconstruction after [date of publication of the final rule in the
Federal Register], you must use, and include in the management plan, at
least two of the control techniques listed in paragraphs (f)(2)(i)
through (vi) of this section.
(i) Submerge the discharge pipe along with any necessary siphon
breaks to a level below the surface of the cooling pond or the surface
of the pond associated with the active gypsum dewatering stack.
(ii) Minimize the surface area of the active gypsum dewatering
stack by using a rim ditch (cell) building technique or other building
technique.
(iii) Wet the active gypsum dewatering stack during hot or dry
periods.
(iv) Apply slaked lime to the active gypsum dewatering stack
surfaces.
(v) Apply soil caps and vegetation to all side slopes of the active
gypsum dewatering stack up to 50 feet below the stack top.
(vi) Close the active gypsum dewatering stack such that it meets
the definition of a closed gypsum dewatering stack specified in Sec.
63.601.
(3) You must conduct calculations and maintain a record of the
calculations to demonstrate compliance with the ratio requirement
specified in paragraph (g) of this section.
(g) After [date of publication of the final rule in the Federal
Register], whenever a facility commences construction of a new gypsum
dewatering stack, the ratio of total active gypsum dewatering stack
area (i.e., sum of the footprint acreage of all active gypsum
dewatering stacks combined) to annual phosphoric acid manufacturing
capacity must not be greater than 80 acres per 100,000 tons of annual
phosphoric acid manufacturing capacity (equivalent
P2O5 feed).
(h) To demonstrate compliance with any emission limits specified in
paragraph (a) of this section during periods of startup and shutdown,
you must begin operation of any control device(s) being used at the
affected source prior to introducing any feed into the affected source.
You must continue operation of the control device(s) through the
shutdown period until all feed material has been processed through the
affected source.
Sec. 63.603 [Reserved]
Sec. 63.604 [Reserved]
Sec. 63.605 Operating and monitoring requirements.
(a) For each wet-process phosphoric acid process line or
superphosphoric acid process line subject to the provisions of this
subpart, you must comply with the monitoring requirements specified in
paragraphs (a)(1) and (2) of this section.
(1) Install, calibrate, maintain, and operate a continuous
monitoring system (CMS) according to your site-specific monitoring plan
specified in Sec. 63.608(c). The CMS must have an accuracy of 5 percent over its operating range and must determine and
permanently record the mass flow of phosphorus-bearing material fed to
the process.
(2) Maintain a daily record of equivalent
P2O5 feed. Calculate the equivalent
P2O5 feed by determining the total mass rate, in
metric ton/hour of phosphorus bearing feed, using the monitoring system
specified in paragraph (a)(1) of this section and the procedures
specified in Sec. 63.606(f)(3).
(b) For each phosphate rock dryer or phosphate rock calciner
subject to the provisions of this subpart, you must comply with the
monitoring requirements specified in paragraphs (b)(1) through (3) of
this section.
(1) Install, calibrate, maintain, and operate a CMS according to
your site-specific monitoring plan specified in
[[Page 66568]]
Sec. 63.608(c). The CMS must have an accuracy of 5 percent
over its operating range and must determine and permanently record
either:
(i) The mass flow of phosphorus-bearing feed material to the
phosphate rock dryer or calciner, or
(ii) The mass flow of product from the phosphate rock dryer or
calciner.
(2) Maintain the records specified in paragraphs (b)(2)(i) and (ii)
of this section.
(i) If you monitor the mass flow of phosphorus-bearing feed
material to the phosphate rock dryer or calciner as specified in
paragraph (b)(1)(i) of this section, maintain a daily record of
phosphate rock feed by determining the total mass rate in metric tons/
hour of phosphorus-bearing feed.
(ii) If you monitor the mass flow of product from the phosphate
rock dryer or calciner as specified in paragraph (b)(1)(ii) of this
section, maintain a daily record of product by determining the total
mass rate in metric ton/hour of product.
(3) For each phosphate rock calciner, you must comply with the
requirements in paragraphs (b)(3)(i) and (ii) of this section.
(i) The CMS must continuously measure and permanently record the
calcination temperature of the phosphate rock calciner every 15
minutes.
(ii) You must comply with the applicable calibration and quality
control requirements for temperature specified in Table 5 to this
subpart.
(c) For each purified phosphoric acid process line, you must comply
with the monitoring requirements specified in paragraphs (c)(1) and (2)
of this section.
(1) Install, calibrate, maintain, and operate a CMS according to
your site-specific monitoring plan specified in Sec. 63.608(c). The
CMS must continuously measure and permanently record the stack gas exit
temperature for each chiller stack.
(2) Measure and record the concentration of methyl isobutyl ketone
in each product acid stream and each raffinate stream once each day.
(d) If you use a control device(s) to comply with the emission
limits specified in Table 1 or 2 of this subpart, or to comply with the
emission limits or work practice standards specified in Table 1a or 2a
of this subpart, you must install a continuous parameter monitoring
system (CPMS) and comply with the requirements specified in paragraphs
(d)(1) through (5) of this section.
(1) You must monitor the operating parameter(s) applicable to the
control device that you use as specified in Table 3 to this subpart and
establish the applicable limit or range for the operating parameter
limit as specified in paragraphs (d)(1)(i) through (iii) of this
section, as applicable.
(i) Except as specified in paragraphs (d)(1)(ii) and (iii) of this
section, determine the value(s) as the arithmetic average of operating
parameter measurements recorded during with the three test runs
conducted for the most recent performance test.
(ii) For any absorber required by the work practice standards for
phosphate rock calciners in Table 1a or 2a of this subpart, you must
determine the value(s) based on an engineering assessment. The
engineering assessment may include, but is not limited to,
manufacturer's specifications and recommendations and/or a design
analysis based on accepted chemical engineering principles, measurable
process parameters, or physical or chemical laws or properties.
Examples of analytical methods include, but are not limited to, the use
of material balances based on process stoichiometry and estimation of
maximum flow rate based on physical equipment design such as pump or
blower capacities.
(iii) If you use an absorber or a wet electrostatic precipitator to
comply with the emission limits in Table 1, 1a, 2, or 2a to this
subpart and you monitor pressure drop across each absorber or secondary
voltage for a wet electrostatic precipitator, you must establish
allowable ranges using the methodology specified in paragraphs
(d)(1)(iii)(A) and (B) of this section.
(A) The allowable range for the daily averages of the pressure drop
across an absorber, or secondary voltage for a wet electrostatic
precipitator, is 20 percent of the baseline average value
determined in paragraph (d)(1)(i) of this section. The Administrator
retains the right to reduce the 20 percent adjustment to
the baseline average values of operating ranges in those instances
where performance test results indicate that a source's level of
emissions is near the value of an applicable emissions standard.
However, the adjustment must not be reduced to less than 10
percent under any instance.
(B) As an alternative to paragraph (d)(1)(iii)(A) of this section,
you may establish, and provide to the Administrator for approval,
allowable ranges for the daily averages of the pressure drop across an
absorber, or secondary voltage for an electrostatic precipitator, for
the purpose of assuring compliance with this subpart. You must
establish the allowable ranges based on the baseline average values
recorded during previous performance tests, or the results of
performance tests conducted specifically for the purposes of this
paragraph. You must conduct all performance tests using the methods
specified in Sec. 63.606. You must certify that the control devices
and processes have not been modified since the date of the performance
test from which you obtained the data used to establish the allowable
ranges. You must request and obtain approval of the Administrator for
changes to the allowable ranges. When a source using the methodology of
this paragraph is retested, you must determine new allowable ranges of
baseline average values unless the retest indicates no change in the
operating parameters outside the previously established ranges.
(2) You must monitor, record, and demonstrate continuous compliance
using the minimum frequencies specified in Table 4 to this subpart.
(3) You must comply with the calibration and quality control
requirements that are applicable to the operating parameter(s) you
monitor as specified in Table 5 to this subpart.
(4) If you use a non-regenerative adsorption system to achieve the
mercury emission limits specified in Table 1a or 2a to this subpart,
you must comply with the requirements specified in paragraph (e) of
this section.
(5) If you use a sorbent injection system to achieve the mercury
emission limits specified in Table 1a or 2a to this subpart and you use
a fabric filter to collect the associated particulate matter, the
system must meet the requirements for fabric filters specified in
paragraph (f) of this section.
(e) If you use a non-regenerative adsorption system to achieve the
mercury emission limits specified in Table 1a or 2a to this subpart,
you must comply with the requirements specified in paragraphs (e)(1)
through (3) of this section.
(1) Determine the adsorber bed life (i.e., the expected life of the
sorbent in the adsorption system) using the procedures specified in
paragraphs (e)(1)(i) through (iv) of this section.
(i) If the adsorber bed is expected (designed) to have a life of
less than 2 years, determine the outlet concentration of mercury on a
quarterly basis until breakthrough occurs for the first three adsorber
bed change-outs. The adsorber bed life shall equal the average length
of time between each of the three change-outs.
(ii) If the adsorber bed is expected (designed) to have a life of 2
years or greater, determine the outlet concentration of mercury on a
semi-annual basis until breakthrough occurs
[[Page 66569]]
for the first two adsorber bed change-outs. The adsorber bed life must
equal the average length of time between each of the two change-outs.
(iii) If more than one adsorber is operated in parallel, or there
are several identical operating lines controlled by adsorbers, you may
determine the adsorber bed life by measuring the outlet concentration
of mercury from one of the adsorbers or adsorber systems rather than
determining the bed life for each adsorber.
(iv) The adsorber or adsorber system you select for the adsorber
bed life test must have the highest expected inlet gas mercury
concentration and the highest operating rate of any adsorber in
operation at the affected source. During the test to determine adsorber
bed life, you must use the fuel that contains the highest level of
mercury in any fuel-burning unit associated with the adsorption system
being tested.
(2) You must replace the sorbent in each adsorber on or before the
end of the adsorbent bed life, calculated in paragraph (e)(1) of this
section.
(3) You must re-establish the adsorber bed life if the sorbent is
replaced with a different brand or type, or if any process changes are
made that would lead to a shorter bed lifetime.
(f) If you use a fabric filter system to comply with the emission
limits specified in Table 1, 1a, 2, or 2a to this subpart, the fabric
filter must be equipped with a bag leak detection system that is
installed, calibrated, maintained, and continuously operated according
to the requirements in paragraphs (f)(1) through (10) of this section.
(1) Install a bag leak detection sensor(s) in a position(s) that
will be representative of the relative or absolute particulate matter
loadings for each exhaust stack, roof vent, or compartment (e.g., for a
positive-pressure fabric filter) of the fabric filter.
(2) Use a bag leak detection system certified by the manufacturer
to be capable of detecting particulate matter emissions at
concentrations of 1 milligram per actual cubic meter (0.00044 grains
per actual cubic feet) or less.
(3) Use a bag leak detection system equipped with a device to
continuously record the output signal from the system sensor.
(4) Use a bag leak detection system equipped with a system that
will trigger an alarm when an increase in relative particulate matter
emissions over a preset level is detected. The alarm must be located
such that the alert is observed readily by plant operating personnel.
(5) Install a bag leak detection system in each compartment or cell
for positive-pressure fabric filter systems that do not duct all
compartments or cells to a common stack. Install a bag leak detector
downstream of the fabric filter if a negative-pressure or induced-air
filter system is used. If multiple bag leak detectors are required, the
system's instrumentation and alarm may be shared among detectors.
(6) Calibration of the bag leak detection system must, at a
minimum, consist of establishing the baseline output level by adjusting
the range and the averaging period of the device and establishing the
alarm set points and the alarm delay time.
(7) After initial adjustment, you must not adjust the sensitivity
or range, averaging period, alarm set points, or alarm delay time
except as established in your site-specific monitoring plan required in
Sec. 63.608(c). In no event may the sensitivity be increased more than
100 percent or decreased by more than 50 percent over a 365-day period
unless such adjustment follows a complete inspection of the fabric
filter system that demonstrates that the system is in good operating
condition.
(8) Operate and maintain each fabric filter and bag leak detection
system such that the alarm does not sound more than 5 percent of the
operating time during a 6-month period. If the alarm sounds more than 5
percent of the operating time during a 6-month period, it is considered
an operating parameter exceedance. Calculate the alarm time (i.e., time
that the alarm sounds) as specified in paragraphs (f)(8)(i) through
(iii) of this section.
(i) If inspection of the fabric filter demonstrates that corrective
action is not required, the alarm duration is not counted in the alarm
time calculation.
(ii) If corrective action is required, each alarm time is counted
as a minimum of 1 hour.
(iii) If it takes longer than 1 hour to initiate corrective action,
each alarm time is counted as the actual amount of time taken to
initiate corrective action.
(9) If the alarm on a bag leak detection system is triggered, you
must initiate procedures within 1 hour of an alarm to identify the
cause of the alarm and then initiate corrective action, as specified in
Sec. 63.608(d)(2), no later than 48 hours after an alarm. Failure to
take these actions within the prescribed time periods is considered a
violation.
(10) Retain records of any bag leak detection system alarm,
including the date, time, duration, and the percent of the total
operating time during each 6-month period that the alarm sounds, with a
brief explanation of the cause of the alarm, the corrective action
taken, and the schedule and duration of the corrective action.
(g) If you choose to directly monitor mercury emissions instead of
using CPMS as specified in paragraph (d) of this section, then you must
install and operate a mercury CEMS in accordance with Performance
Specification 12A of appendix B to part 60 of this chapter, or a
sorbent trap-based integrated monitoring system in accordance with
Performance Specification 12B of appendix B to part 60 of this chapter.
You must continuously monitor mercury emissions as specified in
paragraphs (g)(1) through (4) of this section.
(1) The span value for any mercury CEMS must include the intended
upper limit of the mercury concentration measurement range during
normal operation, which may be exceeded during other short-term
conditions lasting less than 24 consecutive operating hours. However,
the span should be at least equivalent to approximately two times the
emissions standard. You may round the span value to the nearest
multiple of 10 micrograms per cubic meter of total mercury.
(2) You must operate and maintain each mercury CEMS or sorbent
trap-based integrated monitoring system according to the quality
assurance requirements specified in Procedure 5 of appendix F to part
60 of this chapter.
(3) You must conduct relative accuracy testing of mercury
monitoring systems, as specified in Performance Specification 12A,
Performance Specification 12B, or Procedure 5 of appendix B to part 60
of this chapter, at normal operating conditions.
(4) If you use a mercury CEMS, you must install, operate,
calibrate, and maintain an instrument for continuously measuring and
recording the exhaust gas flow rate to the atmosphere according to your
site-specific monitoring plan specified in Sec. 63.608(c).
Sec. 63.606 Performance tests and compliance provisions.
(a) You must conduct an initial performance test to demonstrate
compliance with the applicable emission limits specified in Tables 1,
1a, 2, and 2a to this subpart, on or before the applicable compliance
date specified in Sec. 63.602.
(b) After you conduct the initial performance test specified in
paragraph (a) of this section, you must conduct an annual performance
test no more than 13 months after the date the previous performance
test was conducted.
[[Page 66570]]
(c) For affected sources (as defined in Sec. 63.600) that have not
operated since the previous annual performance test was conducted and
more than 1 year has passed since the previous performance test, you
must conduct a performance test no later than 180 days after the re-
start of the affected source according to the applicable provisions in
Sec. 63.7(a)(2).
(d) You must conduct the performance tests specified in this
section at maximum representative operating conditions for the process.
Maximum representative operating conditions means process operating
conditions that are likely to recur and that result in the flue gas
characteristics that are the most difficult for reducing emissions of
the regulated pollutant(s) by the control device used. The most
difficult condition for the control device may include, but is not
limited to, the highest HAP mass loading rate to the control device or
the highest HAP mass loading rate of constituents that approach the
limits of solubility for scrubbing media. Operations during startup,
shutdown, and malfunction do not constitute representative operating
conditions for purposes of conducting a performance test. You must
record the process information that is necessary to document the
operating conditions during the test and include in such record an
explanation to support that such conditions represent maximum
representative operating conditions. Upon request, you must make
available to the Administrator such records as may be necessary to
determine the conditions of performance tests.
(e) In conducting all performance tests, you must use as reference
methods and procedures the test methods in 40 CFR part 60, appendix A,
or other methods and procedures as specified in this section, except as
provided in Sec. 63.7(f).
(f) You must determine compliance with the applicable total
fluorides standards or hydrogen fluoride standards specified in Tables
1, 1a, 2, and 2a to this subpart as specified in paragraphs (f)(1)
through (3) of this section.
(1) Compute the emission rate (E) of total fluorides or hydrogen
fluoride for each run using Equation AA-1:
[GRAPHIC] [TIFF OMITTED] TP07NO14.000
Where:
E = Emission rate of total fluorides or hydrogen fluoride, gram/
metric ton (pound/ton) of equivalent P2O5
feed.
Ci = Concentration of total fluorides or hydrogen
fluoride from emission point ``i,'' milligram/dry standard cubic
meter (milligram/dry standard cubic feet).
Qi = Volumetric flow rate of effluent gas from emission
point ``i,'' dry standard cubic meter/hour (dry standard cubic feet/
hour).
N = Number of emission points associated with the affected facility.
P = Equivalent P2O5 feed rate, metric ton/hour
(ton/hour).
K = Conversion factor, 1000 milligram/gram (453,600 milligram/
pound).
(2) You must use the test methods and procedures as specified in
paragraphs (f)(2)(i) or (ii) of this section.
(i) You must use Method 13A or 13B (40 CFR part 60, appendix A) to
determine the total fluorides concentration (Ci) and the
volumetric flow rate (Qi) of the effluent gas at each
emission point. The sampling time for each run at each emission point
must be at least 60 minutes. The sampling volume for each run at each
emission point must be at least 0.85 dscm (30 dscf). If Method 13B is
used, the fusion of the filtered material described in Section 7.3.1.2
and the distillation of suitable aliquots of containers 1 and 2,
described in section 7.3.3 and 7.3.4 in Method 13 A, may be omitted.
(ii) You must use Method 320 at 40 CFR part 63, appendix A to
determine the hydrogen fluoride concentration (Ci) at each
emission point. The sampling time for each run at each emission point
must be at least 60 minutes. You must use Method 2 at 40 CFR part 60,
Appendix A-1 to determine the volumetric flow rate (Qi) of
the effluent gas from each of the emission points.
(3) Compute the equivalent P2O5 feed rate (P)
using Equation AA-2:
[GRAPHIC] [TIFF OMITTED] TP07NO14.001
Where:
P = P2O5 feed rate, metric ton/hr (ton/hour).
Mp = Total mass flow rate of phosphorus-bearing feed,
metric ton/hour (ton/hour).
Rp = P2O5 content, decimal
fraction.
(i) Determine the mass flow rate (Mp) of the phosphorus-
bearing feed using the measurement system described in Sec. 63.605(a).
(ii) Determine the P2O5 content
(Rp) of the feed using, as appropriate, the following
methods specified in Methods Used and Adopted By The Association of
Florida Phosphate Chemists (Seventh Edition, 1991) where applicable:
(A) Section IX, Methods of Analysis for Phosphate Rock, No. 1
Preparation of Sample (incorporated by reference, see Sec. 63.14).
(B) Section IX, Methods of Analysis for Phosphate Rock, No. 3
Phosphorus-P2O5 or
Ca3(PO4)2, Method A-Volumetric Method
(incorporated by reference, see Sec. 63.14).
(C) Section IX, Methods of Analysis for Phosphate Rock, No. 3
Phosphorus-P2O5 or
Ca3(PO4)2, Method B-Gravimetric
Quimociac Method (incorporated by reference, see Sec. 63.14).
(D) Section IX, Methods of Analysis for Phosphate Rock, No. 3
Phosphorus-P2O5 or
Ca3(PO4)2, Method C-Spectrophotometric
Method (incorporated by reference, see Sec. 63.14).
(E) Section XI, Methods of Analysis for Phosphoric Acid,
Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method A-Volumetric Method
(incorporated by reference, see Sec. 63.14).
(F) Section XI, Methods of Analysis for Phosphoric Acid,
Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method B-Gravimetric
Quimociac Method (incorporated by reference, see Sec. 63.14).
(G) Section XI, Methods of Analysis for Phosphoric Acid,
Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method C-
Spectrophotometric Method (incorporated by reference, see Sec. 63.14).
(g) You must demonstrate compliance with the applicable particulate
matter standards specified in Tables 1, 1a, 2, and 2a to this subpart
as specified in paragraphs (g)(1) through (3) of this section.
(1) Compute the emission rate (E) of particulate matter for each
run using Equation AA-3:
[GRAPHIC] [TIFF OMITTED] TP07NO14.002
Where:
E = Emission rate of particulate matter, kilogram/megagram (pound/
ton) of phosphate rock feed.
C = Concentration of particulate matter, gram/dry standard cubic
meter (gram/dry standard cubic feet).
[[Page 66571]]
Q = Volumetric flow rate of effluent gas, dry standard cubic meter/
hour (dry standard cubic feet/hour).
P = Phosphate rock feed rate, megagram/hour (ton/hour).
K = Conversion factor, 1000 grams/kilogram (453.6 grams/pound).
(2) Use Method 5 at 40 CFR part 60, appendix A-3 to determine the
particulate matter concentration (C) and volumetric flow rate (Q) of
the effluent gas. Except as specified in paragraph (h) of this section,
the sampling time and sample volume for each run must be at least 60
minutes and 0.85 dry standard cubic meter (30 dry standard cubic feet).
(3) Use the CMS described in Sec. 63.605(b) to determine the
phosphate rock feed rate (P) for each run.
(h) To demonstrate compliance with the particulate matter standards
for phosphate rock calciners specified in Tables 1, 1a, 2, or 2a to
this subpart, you must use Method 5 at 40 CFR part 60, appendix A-3 to
determine the particulate matter concentration. The sampling volume for
each test run must be at least 1.70 dry standard cubic meter.
(i) To demonstrate compliance with the mercury emission standards
for phosphate rock calciners specified in Table 1a or 2a to this
subpart, you must use Method 30B at 40 CFR part 60, appendix A-8 to
determine the mercury concentration, unless you use a CEMS to
demonstrate compliance. If you use a non-regenerative adsorber to
control mercury emissions, you must use this test method to determine
the expected bed life as specified in Sec. 63.605(e)(1).
(j) If you choose to monitor the mass flow of product from the
phosphate rock dryer or calciner as specified in Sec.
63.605(b)(1)(ii), you must either:
(1) Simultaneously monitor the feed rate and output rate of the
phosphate rock dryer or calciner during the performance test, or
(2) Monitor the output rate and the input and output moisture
contents of the phosphate rock dryer or calciner during the performance
test and calculate the corresponding phosphate rock dryer or calciner
input rate.
(k) For sorbent injection systems, you must conduct the performance
test at the outlet of the fabric filter used for sorbent collection.
You must monitor and record operating parameter values for the fabric
filter during the performance test. If the sorbent is replaced with a
different brand or type of sorbent than was used during the performance
test, you must conduct a new performance test.
(l) If you use a mercury CEMS as specified in Sec. 63.605(g), or
paragraph (i) of this section, you must demonstrate initial compliance
based on the first 30 operating days during which you operate the
affected source using a CEMS. You must obtain hourly mercury
concentration and stack gas volumetric flow rate data.
(m) If you use a CMS, you must conduct a performance evaluation, as
specified in Sec. 63.8(e), in accordance with your site-specific
monitoring plan in Sec. 63.608(c). For fabric filters, you must
conduct a performance evaluation of the bag leak detection system
consistent with the guidance provided in Office Of Air Quality Planning
And Standards (OAQPS), Fabric Filter Bag Leak Detection Guidance, EPA-
454/R-98-015, September 1997 (incorporated by reference, see Sec.
63.14). You must record the sensitivity of the bag leak detection
system to detecting changes in particulate matter emissions, range,
averaging period, and alarm set points during the performance test.
Sec. 63.607 Notification, recordkeeping, and reporting requirements.
(a) You must comply with the notification requirements specified in
Sec. 63.9. You must also notify the Administrator each time that the
operating limits change based on data collected during the most recent
performance test. When a source is retested and the performance test
results are submitted to the Administrator pursuant to paragraph (b)(1)
of this section, Sec. 63.7(g)(1), or Sec. 63.10(d)(2), you must
indicate whether the operating range is based on the new performance
test or the previously established range. Upon establishment of a new
operating range, you must thereafter operate under the new range. If
the Administrator determines that you did not conduct the compliance
test in accordance with the applicable requirements or that the ranges
established during the performance test do not represent normal
operations, you must conduct a new performance test and establish new
operating ranges.
(b) You must comply with the reporting and recordkeeping
requirements in Sec. 63.10 as specified in paragraphs (b)(1) through
(b)(5) of this section.
(1) You must comply with the general recordkeeping requirements in
Sec. 63.10(b)(1).
(2) As required by Sec. 63.10(d), you must report the results of
the initial and subsequent performance tests as part of the
notification of compliance status required in Sec. 63.9(h). You must
verify in the performance test reports that the operating limits for
each process have not changed or provide documentation of revised
operating limits established according to Sec. 63.605, as applicable.
In the notification of compliance status, you must also:
(i) Certify to the Administrator annually that you have complied
with the evaporative cooling tower requirements specified in Sec.
63.602(c).
(ii) Submit analyses and supporting documentation demonstrating
conformance with the Office Of Air Quality Planning And Standards
(OAQPS), Fabric Filter Bag Leak Detection Guidance, EPA-454/R-98-015,
September 1997 (incorporated by reference, see Sec. 63.14) and
specifications for bag leak detection systems as part of the
notification of compliance status report.
(iii) Submit the gypsum dewatering stack and cooling pond
management plan specified in Sec. 63.602(f).
(iv) If you elect to demonstrate compliance by following the
procedures in Sec. 63.605(d)(1)(iii)(B), certify to the Administrator
annually that the control devices and processes have not been modified
since the date of the performance test from which you obtained the data
used to establish the allowable ranges.
(v) Each time a gypsum dewatering stack is closed, certify to the
Administrator within 90 days of closure, that the final cover of the
closed gypsum dewatering stack is a drought resistant vegetative cover
that includes a barrier soil layer that will sustain vegetation.
(vi) If you operate a phosphate rock calciner, include the
engineering assessment as required by Sec. 63.605(d)(1)(ii) and the
information in paragraphs (b)(2)(vi)(A) through (D) of this section.
(A) Description of the monitoring devices and monitoring
frequencies.
(B) The established operating limits of the monitored parameter(s).
(C) The rationale for the established operating limit, inlcuding
any data and calculations used to develop the operating limit and a
description of why the operating limit inidcates proper operation of
the control device.
(D) The rationale used to determine which format to use for your
operating limit (e.g., operating range, minimum operating level or
maximum operating level), where this subpart does not specify which
format to use.
(3) As required by Sec. 63.10(e)(3), you must submit an excess
emissions report for any exceedance of an emission limit, work practice
standard, or operating parameter limit if the total duration of the
exceedances for the reporting period is 1 percent of the total
operating time for the reporting period or greater. The report must
contain the information specified in Sec. 63.10 and paragraph (b)(4)
[[Page 66572]]
of this section. When exceedances of an emission limit or operating
parameter have not occurred, you must include such information in the
report. You must submit the report semiannually and the report must be
delivered or postmarked by the 30th day following the end of the
calendar half. If you report exceedances, you must submit the excess
emissions report quarterly until a request to reduce reporting
frequency is approved as described in Sec. 63.10(e)(3)(ii).
(4) In the event that an affected unit fails to meet an applicable
standard, record and report the following information for each failure:
(i) The date, time and duration of the failure.
(ii) A list of the affected sources or equipment for which a
failure occurred.
(iii) An estimate of the volume of each regulated pollutant emitted
over any emission limit.
(iv) A description of the method used to estimate the emissions.
(v) A record of actions taken to minimize emissions in accordance
with Sec. 63.608(b), and any corrective actions taken to return the
affected unit to its normal or usual manner of operation.
(5) You must submit a summary report containing the information
specified in Sec. 63.10(e)(3)(vi). You must submit the summary report
semiannually and the report must be delivered or postmarked by the 30th
day following the end of the calendar half.
(c) Your records must be in a form suitable and readily available
for expeditious review. You must keep each record for 5 years following
the date of each recorded action. You must keep each record on site, or
accessible from a central location by computer or other means that
instantly provides access at the site, for at least 2 years after the
date of each recorded action. You may keep the records off site for the
remaining 3 years.
(d) In computing averages to determine compliance with this
subpart, you must exclude the monitoring data specified in paragraphs
(d)(1) through (2) of this section.
(1) Periods of non-operation of the process unit;
(2) Periods of no flow to a control device; and any monitoring data
recorded during CEMS or continuous parameter monitoring system (CPMS)
breakdowns, out-of-control periods, repairs, maintenance periods,
instrument adjustments or checks to maintain precision and accuracy,
calibration checks, and zero (low-level), mid-level (if applicable),
and high-level adjustments.
(e) Within 60 days after the date of completing each performance
test (as defined in Sec. 63.2), you must submit the results of the
performance tests, including any associated fuel analyses, required by
this subpart according to the methods specified in paragraphs (e)(1) or
(2) of this section.
(1) For data collected using test methods supported by the EPA's
Electronic Reporting Tool (ERT) as listed on the EPA's ERT Web site
(https://www.epa.gov/ttn/chief/ert/), you must submit the
results of the performance test to the Compliance and Emissions Data
Reporting Interface (CEDRI) that is accessed through the EPA's Central
Data Exchange (CDX) (https://cdx.epa.gov/epa_home.asp), unless the
Administrator approves another approach. Performance test data must be
submitted in a file format generated through the use of the EPA's ERT.
Owners or operators, who claim that some of the information being
submitted for performance tests is confidential business information
(CBI), must submit a complete file generated through the use of the
EPA's ERT, including information claimed to be CBI, on a compact disk,
flash drive, or other commonly used electronic storage media to the
EPA. The electronic media must be clearly marked as CBI and mailed to
U.S. EPA/OAQPS/CORE CBI Office, Attention: WebFIRE Administrator, MD
C404-02, 4930 Old Page Rd., Durham, NC 27703. The same ERT file with
the CBI omitted must be submitted to the EPA via CDX as described
earlier in this paragraph.
(2) For any performance test conducted using test methods that are
not supported by the EPA's ERT as listed on the EPA's ERT Web site, the
owner or operator shall submit the results of the performance test to
the Administrator at the appropriate address listed in Sec. 63.13.
(f) Within 60 days after the date of completing each CEMS
performance evaluation (as defined in Sec. 63.2), you must submit the
results of the performance evaluation according to the method specified
by either paragraph (f)(1) or (f)(2) of this section.
(1) For data collection of relative accuracy test audit (RATA)
pollutants that are supported by the EPA's ERT as listed on the EPA's
ERT Web site, you must submit the results of the performance evaluation
to the CEDRI that is accessed through the EPA's CDX, unless the
Administrator approves another approach. Performance evaluation data
must be submitted in a file format generated through the use of the
EPA's ERT. If you claim that some of the performance evaluation
information being transmitted is CBI, you must submit a complete file
generated through the use of the EPA's ERT, including information
claimed to be CBI, on a compact disk or other commonly used electronic
storage media (including, but not limited to, flash drives) by
registered letter to the EPA. The compact disk shall be clearly marked
as CBI and mailed to U.S. EPA/OAQPS/CORE CBI Office, Attention: WebFIRE
Administrator, MD C404-02, 4930 Old Page Rd., Durham, NC 27703. The
same ERT file with the CBI omitted must be submitted to the EPA via CDX
as described earlier in this paragraph.
(2) For any performance evaluations with RATA pollutants that are
not supported by the EPA's ERT as listed on the EPA's ERT Web site, you
shall submit the results of the performance evaluation to the
Administrator at the appropriate address listed in Sec. 63.13.
Sec. 63.608 General requirements and applicability of part 63 general
provisions.
(a) You must comply with the general provisions in subpart A of
this part as specified in appendix A to this subpart.
(b) At all times, you must operate and maintain any affected
source, including associated air pollution control equipment and
monitoring equipment, in a manner consistent with safety and good air
pollution control practices for minimizing emissions. The general duty
to minimize emissions does not require you to make any further efforts
to reduce emissions if levels required by this standard have been
achieved. Determination by the Administrator of whether a source is
operating in compliance with operation and maintenance requirements
will be based on information available to the Administrator that may
include, but is not limited to, monitoring results, review of operation
and maintenance procedures, review of operation and maintenance
records, and inspection of the source.
(c) For each CMS (including CEMS or CPMS) used to demonstrate
compliance with any applicable emission limit or work practice, you
must develop, and submit to the Administrator for approval upon
request, a site-specific monitoring plan according to the requirements
specified in paragraphs (c)(1) through (3) of this section. You must
submit the site-specific monitoring plan, if requested by the
Administrator, at least 60 days before the initial performance
evaluation of the CMS. The requirements of this paragraph also apply if
a petition is made to the Administrator for alternative monitoring
parameters under Sec. 63.8(f).
[[Page 66573]]
(1) You must include the information specified in paragraphs
(c)(1)(i) through (vi) of this section in the site-specific monitoring
plan.
(i) Location of the CMS sampling probe or other interface. You must
include a justification demonstrating that the sampling probe or other
interface is at a measurement location relative to each affected
process unit such that the measurement is representative of control of
the exhaust emissions (e.g., on or downstream of the last control
device).
(ii) Performance and equipment specifications for the sample
interface, the pollutant concentration or parametric signal analyzer,
and the data collection and reduction systems.
(iii) Performance evaluation procedures and acceptance criteria
(e.g., calibrations).
(iv) Ongoing operation and maintenance procedures in accordance
with the general requirements of Sec. 63.8(c)(1)(ii), (c)(3),
(c)(4)(ii), and Table 4 to this subpart.
(v) Ongoing data quality assurance procedures in accordance with
the general requirements of Sec. 63.8(d)(1) and (2) and Table 5 to
this subpart.
(vi) Ongoing recordkeeping and reporting procedures in accordance
with the general requirements of Sec. 63.10(c), (e)(1), and (e)(2)(i).
(2) You must include a schedule for conducting initial and
subsequent performance evaluations in the site-specific monitoring
plan.
(3) You must keep the site-specific monitoring plan on site for the
life of the affected source or until the affected source is no longer
subject to the provisions of this part, to be made available for
inspection, upon request, by the Administrator. If you revise the site-
specific monitoring plan, you must keep previous (i.e., superseded)
versions of the plan on site to be made available for inspection, upon
request, by the Administrator, for a period of 5 years after each
revision to the plan. You must include the program of corrective action
required under Sec. 63.8(d)(2) in the plan.
(d) For each bag leak detection system installed to comply with the
requirements specified in Sec. 63.605(f), you must include the
information specified in paragraphs (d)(1) and (2) of this section in
the site-specific monitoring plan specified in paragraph (c) of this
section.
(1) Performance evaluation procedures and acceptance criteria
(e.g., calibrations), including how the alarm set point will be
established.
(2) A corrective action plan describing corrective actions to be
taken and the timing of those actions when the bag leak detection alarm
sounds. Corrective actions may include, but are not limited to, the
actions specified in paragraphs (d)(2)(i) through (vi) of this section.
(i) Inspecting the fabric filter for air leaks, torn or broken bags
or filter media, or any other conditions that may cause an increase in
regulated material emissions.
(ii) Sealing off defective bags or filter media.
(iii) Replacing defective bags or filter media or otherwise
repairing the control device.
(iv) Sealing off a defective fabric filter compartment.
(v) Cleaning the bag leak detection system probe or otherwise
repairing the bag leak detection system.
(vi) Shutting down the process controlled by the fabric filter.
Sec. 63.609 [Reserved]
Sec. 63.610 Exemption from new source performance standards.
Any affected source subject to the provisions of this subpart is
exempted from any otherwise applicable new source performance standard
contained in 40 CFR part 60, subpart T, subpart U, or subpart NN. To be
exempt, a source must have a current operating permit pursuant to title
V of the Clean Air Act and the source must be in compliance with all
requirements of this subpart. For each affected source, this exemption
is effective upon the date that you demonstrate to the Administrator
that the requirements of Sec. Sec. 63.605 and 63.606 have been met.
Sec. 63.611 Implementation and enforcement.
(a) This subpart is implemented and enforced by the U.S. EPA, or a
delegated authority such as the applicable state, local, or Tribal
agency. If the U.S. EPA Administrator has delegated authority to a
state, local, or Tribal agency, then that agency, in addition to the
U.S. EPA, has the authority to implement and enforce this subpart.
Contact the applicable U.S. EPA Regional Office to find out if
implementation and enforcement of this subpart is delegated to a state,
local, or Tribal agency.
(b) The authorities specified in paragraphs (b)(1) through (5) of
this section are retained by the Administrator of U.S. EPA and cannot
be delegated to State, local, or Tribal agencies.
(1) Approval of alternatives to the requirements in Sec. Sec.
63.600, 63.602, 63.605, and 63.610.
(2) Approval of requests under Sec. Sec. 63.7(e)(2)(ii) and
63.7(f) for alternative requirements or major changes to the test
methods specified in this subpart, as defined in Sec. 63.90.
(3) Approval of requests under Sec. 63.8(f) for alternative
requirements or major changes to the monitoring requirements specified
in this subpart, as defined in Sec. 63.90.
(4) Waiver or approval of requests under Sec. 63.10(f) for
alternative requirements or major changes to the recordkeeping and
reporting requirements specified in this subpart, as defined in Sec.
63.90.
(5) Approval of an alternative to any electronic reporting to the
EPA required by this subpart.
Table 1 to Subpart AA of Part 63--Existing Source Phase 1 Emission Limits \a\ \b\
----------------------------------------------------------------------------------------------------------------
You must meet the emission limits for the specified pollutant . . .
For the following existing --------------------------------------------------------------------------------
sources . . . Hydrogen Total
Total fluorides fluoride particulate Mercury
----------------------------------------------------------------------------------------------------------------
Wet-Process Phosphoric Acid 0.020 lb/ton of ................. ................. .................
Line. equivalent P2O5 feed.
Superphosphoric Acid Process 0.010 lb/ton of ................. ................. .................
Line. equivalent P2O5 feed.
Superphosphoric Acid Submerged 0.20 lb/ton of ................. ................. .................
Line with a Submerged equivalent P2O5 feed.
Combustion Process.
Phosphate Rock Dryer........... ...................... ................. 0.2150 lb/ton of .................
phosphate rock
feed.
Phosphate Rock Calciner........ ...................... ................. 0.181 g/dscm..... .................
----------------------------------------------------------------------------------------------------------------
\a\ The phase 1 existing source compliance date is June 10, 2002.
[[Page 66574]]
\b\ During periods of startup and shutdown, for emission limits stated in terms of pounds of pollutant per ton
of feed, you are subject to the work practice standards specified in Sec. 63.602(h).
Table 1a to Subpart AA of Part 63--Existing Source Phase 2 Emission Limits and Work Practice Standards \a\ \b\
----------------------------------------------------------------------------------------------------------------
You must meet the emission limits and work practice standards for the specified
pollutant . . .
For the following existing --------------------------------------------------------------------------------
sources . . . Hydrogen Total
Total fluorides fluoride particulate Mercury
----------------------------------------------------------------------------------------------------------------
Wet-Process Phosphoric Acid ...................... 0.020 lb/ton of ................. .................
Line. equivalent P2O5
feed.
Superphosphoric Acid Process ...................... 0.010 lb/ton of ................. .................
Line. equivalent P2O5
feed.
Superphosphoric Acid Submerged ...................... 0.20 lb/ton of ................. .................
Line with a Submerged equivalent P2O5
Combustion Process. feed.
Phosphate Rock Dryer........... ...................... ................. 0.2150 lb/ton of .................
phosphate rock
feed.
Phosphate Rock Calciner........ ...................... Maintain a daily 0.181 g/dscm..... 0.014 mg/dscm @3%
average O2
calcination
temperature
below 1,600
[deg]F, and
route emissions
to an absorber.
----------------------------------------------------------------------------------------------------------------
\a\ The phase 2 existing source compliance dates apply at different times for different pollutants as specified
in Sec. 63.602(a).
\b\ During periods of startup and shutdown, for emission limits stated in terms of pounds of pollutant per ton
of feed, you are subject to the work practice standards specified in Sec. 63.602(h).
Table 2 to Subpart AA of Part 63--New Source Phase 1 Emission Limits \a\ \b\
----------------------------------------------------------------------------------------------------------------
You must meet the emissions limits for the specified pollutant . . .
For the following new sources . --------------------------------------------------------------------------------
. . Hydrogen Total
Total fluorides fluoride particulate Mercury
----------------------------------------------------------------------------------------------------------------
Wet-Process Phosphoric Acid 0.0135 lb/ton of ................. ................. .................
Line. equivalent P2O5 feed.
Superphosphoric Acid Process 0.00870 lb/ton of ................. ................. .................
Line. equivalent P2O5 feed.
Phosphate Rock Dryer........... ...................... ................. 0.060 lb/ton of .................
phosphate rock
feed.
Phosphate Rock Calciner........ ...................... ................. 0.092 g/dscm..... .................
----------------------------------------------------------------------------------------------------------------
\a\ The phase 1 new source compliance dates are based on date of construction or reconstruction as specified in
Sec. 63.602(a).
\b\ During periods of startup and shutdown, for emission limits stated in terms of pounds of pollutant per ton
of feed, you are subject to the work practice standards specified in Sec. 63.602(h).
Table 2a to Subpart AA of Part 63--New Source Phase 2 Emission Limits and Work Practices \a\ \b\
----------------------------------------------------------------------------------------------------------------
You must meet the emissions limits and work practice standards for the
specified pollutant . . .
For the following new sources . --------------------------------------------------------------------------------
. . Hydrogen Total
Total fluorides fluoride particulate Mercury
----------------------------------------------------------------------------------------------------------------
Wet-Process Phosphoric Acid ...................... 0.0135 lb/ton of ................. .................
Line. equivalent P2O5
feed.
Superphosphoric Acid Process ...................... 0.00870 lb/ton of ................. .................
Line. equivalent P2O5
feed.
Phosphate Rock Dryer........... ...................... ................. 0.060 lb/ton of .................
phosphate rock
feed.
Phosphate Rock Calciner........ ...................... Maintain a daily 0.092 g/dscm..... 0.014 mg/dscm @3%
average O2
calcination
temperature
below 1,600
[deg]F, and
route emissions
to an absorber.
----------------------------------------------------------------------------------------------------------------
\a\ The phase 2 new source compliance dates are based on date of construction or reconstruction as specified in
Sec. 63.602(a).
\b\ During periods of startup and shutdown, for emission limits stated in terms of pounds of pollutant per ton
of feed, you are subject to the work practice standards specified in Sec. 63.602(h).
[[Page 66575]]
Table 3 to Subpart AA of Part 63--Monitoring Equipment Operating Parameters
----------------------------------------------------------------------------------------------------------------
And you must monitor . .
You must . . . If . . . . And . . .
----------------------------------------------------------------------------------------------------------------
All Absorbers (Wet Scrubbers): Choose one of the following two options
----------------------------------------------------------------------------------------------------------------
Install a continuous parameter You choose to monitor Influent liquid flow.... ........................
monitoring system (CPMS) for only the influent liquid
liquid flow at the inlet of the flow, rather than the
absorber. liquid-to-gas ratio.
Install CPMS for liquid and gas You choose to monitor the Liquid-to-gas ratio as You must measure the gas
flow at the inlet of the liquid-to-gas ratio, determined by dividing stream by:
absorber. rather than only the the influent liquid Measuring the gas stream
influent liquid flow, flow rate by the inlet flow at the absorber
and you want the ability gas flow rate. The inlet; or Using the
to lower liquid flow units of measure must design blower capacity,
with changes in gas flow. be consistent with with appropriate
those used to calculate adjustments for
this ratio during the pressure drop.
performance test, or
those found in the
engineering assessment
as specified in Sec.
63.605(d)(1)(ii), as
applicable.
----------------------------------------------------------------------------------------------------------------
Absorbers (Wet Scrubbers): You must also choose one of the following three options
----------------------------------------------------------------------------------------------------------------
Install CPMS for pressure at the You choose to monitor Pressure drop through You may measure the
gas stream inlet and outlet of pressure drop through the absorber. pressure of the inlet
the absorber. the absorber, and your gas using amperage on
pressure drop through the blower if a
the absorber is greater correlation between
than 5 inches of water. pressure and amperage
is established.
Install CPMS for temperature at You choose to monitor Exit gas temperature of ........................
the absorber gas stream outlet exit gas temperature and the absorber and inlet
and pressure at the liquid inlet inlet pressure of the liquid pressure of the
of the adsorber. liquid. absorber.
Install CPMS for temperature at You choose to monitor Exit gas temperature of ........................
the absorber gas stream outlet temperature differential the absorber and inlet
and absorber gas stream inlet. across the absorber. gas temperature of the
absorber.
----------------------------------------------------------------------------------------------------------------
Condensers
----------------------------------------------------------------------------------------------------------------
Install a CPMS for temperature in ......................... Temperature of the stack ........................
the stack exit gas. exit gas.
----------------------------------------------------------------------------------------------------------------
Sorbent Injection
----------------------------------------------------------------------------------------------------------------
Install a CPMS for flow rate..... ......................... Sorbent injection rate.. ........................
Install a CPMS for flow rate..... ......................... Sorbent injection ........................
carrier gas flow rate.
----------------------------------------------------------------------------------------------------------------
Wet Electrostatic Precipitators
----------------------------------------------------------------------------------------------------------------
Install secondary voltage meter.. You control mercury or Secondary voltage....... ........................
metal HAP (particulate
matter) using an
electrostatic
precipitator.
----------------------------------------------------------------------------------------------------------------
Table 4 to Subpart AA of Part 63--Operating Parameters, Operating Limits and Data Monitoring, Recordkeeping and
Compliance Frequencies
----------------------------------------------------------------------------------------------------------------
And you must monitor, record, and demonstrate continuous
You must establish compliance using these minimum frequencies . . .
For the operating parameter the following -----------------------------------------------------------
applicable to you, as specified operating limit . Data averaging
in Table 3 . . . . . Data measurement Data recording period for
compliance
----------------------------------------------------------------------------------------------------------------
Absorbers (Wet Scrubbers)
----------------------------------------------------------------------------------------------------------------
Influent liquid flow............ Minimum inlet Continuous........ Every 15 minutes.. Daily.
liquid flow.
Influent liquid flow rate and Minimum influent Continuous........ Every 15 minutes.. Daily.
gas stream flow rate. liquid-to-gas
ratio.
Pressure drop................... Pressure drop Continuous........ Every 15 minutes.. Daily.
range.
Exit gas temperature............ Maximum exit gas Continuous........ Every 15 minutes.. Daily.
temperature.
Inlet gas temperature........... Minimum Continuous........ Every 15 minutes.. Daily.
temperature
difference
between inlet and
exit gas.
Inlet liquid pressure........... Minimum Inlet Continuous........ Every 15 minutes.. Daily.
liquid pressure.
----------------------------------------------------------------------------------------------------------------
[[Page 66576]]
Condensers
----------------------------------------------------------------------------------------------------------------
Gas temperature at the exit of Maximum outlet gas Continuous........ Every 15 minutes.. Daily.
the condenser. temperature.
----------------------------------------------------------------------------------------------------------------
Sorbent Injection
----------------------------------------------------------------------------------------------------------------
Sorbent injection rate.......... Minimum injection Continuous........ Every 15 minutes.. Daily.
rate.
----------------------------------------------------------------------------------------------------------------
Sorbent injection carrier gas Minimum carrier Continuous........ Every 15 minutes.. Daily.
flow rate. gas flow rate.
----------------------------------------------------------------------------------------------------------------
Fabric Filters
----------------------------------------------------------------------------------------------------------------
Alarm time...................... Maximum alarm time Continuous........ Each date and time Maximum alarm time
is not of alarm start specified in Sec.
established on a and stop.
site-specific 65.604(e)(1)(ix).
basis but is
specified in Sec.
63.604(e)(1)(ix).
----------------------------------------------------------------------------------------------------------------
Wet Electrostatic Precipitator
----------------------------------------------------------------------------------------------------------------
Secondary voltage............... Secondary voltage Continuous........ Every 15 minutes.. Daily.
range.
----------------------------------------------------------------------------------------------------------------
Table 5 to Subpart AA of Part 63--Calibration and Quality Control
Requirements for Continuous Parameter Monitoring System (CPMS)
------------------------------------------------------------------------
And your calibration
If you monitor this Your accuracy requirements are . .
parameter . . . requirements are . . .
.
------------------------------------------------------------------------
Temperature................. 1 Performance
percent over the evaluation annually
normal range of and following any
temperature period of more than
measured or 2.8 24 hours throughout
degrees Celsius (5 which the
degrees temperature
Fahrenheit), exceeded the
whichever is maximum rated
greater, for non- temperature of the
cryogenic sensor, or the data
temperature ranges. recorder was off
scale.
2.5 Visual inspections
percent over the and checks of CPMS
normal range of operation every 3
temperature months, unless the
measured or 2.8 CPMS has a
degrees Celsius (5 redundant
degrees temperature sensor.
Fahrenheit), Selection of a
whichever is representative
greater, for measurement
cryogenic location.
temperature ranges.
Flow Rate................... 5 Performance
percent over the evaluation annually
normal range of and following any
flow measured or period of more than
1.9 liters per 24 hours throughout
minute (0.5 gallons which the flow rate
per minute), exceeded the
whichever is maximum rated flow
greater, for liquid rate of the sensor,
flow rate. or the data
recorder was off
scale.
5 Checks of all
percent over the mechanical
normal range of connections for
flow measured or leakage monthly.
280 liters per Visual inspections
minute (10 cubic and checks of CPMS
feet per minute), operation every 3
whichever is months, unless the
greater, for gas CPMS has a
flow rate. redundant flow
sensor.
5 Selection of a
percent over the representative
normal range measurement
measured for mass location where
flow rate. swirling flow or
abnormal velocity
distributions due
to upstream and
downstream
disturbances at the
point of
measurement are
minimized.
Pressure.................... 5 Checks for
percent over the obstructions (e.g.,
normal range pressure tap
measured or 0.12 pluggage) at least
kilopascals (0.5 once each process
inches of water operating day.
column), whichever Performance
is greater. evaluation annually
and following any
period of more than
24 hours throughout
which the pressure
exceeded the
maximum rated
pressure of the
sensor, or the data
recorder was off
scale.
Checks of all
mechanical
connections for
leakage monthly.
Visual inspection
of all components
for integrity,
oxidation and
galvanic corrosion
every 3 months,
unless the CPMS has
a redundant
pressure sensor.
Selection of a
representative
measurement
location that
minimizes or
eliminates
pulsating pressure,
vibration, and
internal and
external corrosion.
[[Page 66577]]
Sorbent Injection Rate...... 5 Performance
percent over the evaluation
normal range annually.
measured. Visual inspections
and checks of CPMS
operation every 3
months, unless the
CPMS has a
redundant sensor.
Select a
representative
measurement
location that
provides
measurement of
total sorbent
injection.
Secondary voltage........... 1kV.
------------------------------------------------------------------------
Appendix A to Subpart AA of Part 63--Applicability of General Provisions (40 CFR Part 63, Subpart A) to Subpart
AA
----------------------------------------------------------------------------------------------------------------
40 CFR citation Requirement Applies to subpart AA Comment
----------------------------------------------------------------------------------------------------------------
Sec. 63.1(a)(1) through (4)........ General Applicability.. Yes.................... None.
Sec. 63.1(a)(5).................... ....................... No..................... [Reserved].
Sec. 63.1(a)(6).................... Contact information.... Yes.................... None.
Sec. 63.1(a)(7)-(9)................ ....................... No..................... [Reserved].
Sec. 63.1(a)(10) through (12)...... Time periods........... Yes.................... None.
Sec. 63.1(b)....................... Initial Applicability Yes.................... None.
Determination.
Sec. 63.1(c)(1).................... Applicability After Yes.................... None.
Standard Established.
Sec. 63.1(c)(2).................... Permits................ Yes.................... Some plants may be area
sources.
Sec. 63.1(c)(3)-(4)................ ....................... No..................... [Reserved].
Sec. 63.1(c)(5).................... Area to Major source Yes.................... None.
change.
Sec. 63.1(d)....................... ....................... No..................... [Reserved].
Sec. 63.1(e)....................... Applicability of Permit Yes.................... None.
Program.
Sec. 63.2.......................... Definitions............ Yes.................... Additional definitions
in Sec. 63.601.
Sec. 63.3.......................... Units and Abbreviations Yes.................... None.
Sec. 63.4(a)(1) and (2)............ Prohibited Activities.. Yes.................... None.
Sec. 63.4(a)(3) through (5)........ ....................... No..................... [Reserved].
Sec. 63.4(b) and (c)............... Circumvention/ Yes.................... None.
Fragmentation.
Sec. 63.5(a)....................... Construction/ Yes.................... None.
Reconstruction
Applicability.
Sec. 63.5(b)(1).................... Existing, New, Yes.................... None.
Reconstructed Sources
Requirements.
Sec. 63.5(b)(2).................... ....................... No..................... [Reserved].
Sec. 63.5(b)(3), (4), and (6)...... Construction/ Yes.................... None.
Reconstruction
approval and
notification.
Sec. 63.5(b)(5).................... ....................... No..................... [Reserved]
Sec. 63.5(c)....................... ....................... No..................... [Reserved].
Sec. 63.5(d)....................... Application for Yes.................... None.
Approval of
Construction/
Reconstruction.
Sec. 63.5(e)....................... Approval of Yes.................... None.
Construction/
Reconstruction.
Sec. 63.5(f)....................... Approval of Yes.................... None.
Construction/
Reconstruction Based
on State Review.
Sec. 63.6(a)....................... Compliance with Yes.................... None.
Standards and
Maintenance
Applicability.
Sec. 63.6(b)(1) through (5)........ New and Reconstructed Yes.................... See also Sec. 63.602.
Sources Dates.
Sec. 63.6(b)(6).................... ....................... No..................... [Reserved].
Sec. 63.6(b)(7).................... Area to major source Yes.................... None.
change.
Sec. 63.6(c)(1) and (2)............ Existing Sources Dates. Yes.................... Sec. 63.602 specifies
dates.
Sec. 63.6(c)(3) and (4)............ ....................... No..................... [Reserved].
Sec. 63.6(c)(5).................... Area to major source Yes.................... None.
change.
Sec. 63.6(d)....................... ....................... No..................... [Reserved].
Sec. 63.6(e)(1)(i) and (ii)........ Operation & Maintenance No..................... See Sec. 63.608(b)
Requirements. for general duty
requirement.
Sec. 63.6(e)(iii).................. ....................... Yes.................... None.
Sec. 63.6(e)(2).................... ....................... No..................... [Reserved].
Sec. 63.6(e)(3).................... Startup, Shutdown, and No..................... None.
Malfunction Plan.
Sec. 63.6(f)....................... Compliance with No..................... See general duty at
Emission Standards. Sec. 63.608(b).
Sec. 63.6(g)....................... Alternative Standard... Yes.................... None.
Sec. 63.6(h)....................... Compliance with Opacity/ No..................... Subpart AA does not
VE Standards. include VE/opacity
standards.
Sec. 63.6(i)(1) through (14)....... Extension of Compliance Yes.................... None.
Sec. 63.6(i)(15)................... ....................... No..................... [Reserved].
Sec. 63.6(i)(16)................... ....................... Yes.................... None.
[[Page 66578]]
Sec. 63.6(j)....................... Exemption from Yes.................... None.
Compliance.
Sec. 63.7(a)....................... Performance Test Yes.................... None.
Requirements
Applicability.
Sec. 63.7(b)....................... Notification........... Yes.................... None.
Sec. 63.7(c)....................... Quality Assurance/Test Yes.................... None.
Plan.
Sec. 63.7(d)....................... Testing Facilities..... Yes.................... None.
Sec. 63.7(e)(1).................... Conduct of Tests; No..................... Sec. 63.606 specifies
startup, shutdown, and additional
malfunction provisions. requirements.
Sec. 63.7(e)(2) through (4)........ Conduct of Tests....... Yes.................... Sec. 63.606 specifies
additional
requirements.
Sec. 63.7(f)....................... Alternative Test Method Yes.................... None.
Sec. 63.7(g)....................... Data Analysis.......... Yes.................... None.
Sec. 63.7(h)....................... Waiver of Tests........ Yes.................... None.
Sec. 63.8(a)....................... Monitoring Requirements Yes.................... None.
Applicability.
Sec. 63.8(b)....................... Conduct of Monitoring.. Yes.................... None.
Sec. 63.8(c)(1)(i)................. General duty to No..................... See 63.608(b) for
minimize emissions and general duty
CMS operation. requirement.
Sec. 63.8(c)(1)(ii)................ ....................... Yes.................... None.
Sec. 63.8(c)(1)(iii)............... Requirement to develop No..................... None.
SSM Plan for CMS.
Sec. 63.8(c)(2) through (4)........ CMS Operation/ Yes.................... None.
Maintenance.
Sec. 63.8(c)(5).................... COMS Operation......... No..................... Subpart AA does not
require COMS.
Sec. 63.8(c)(6) through(8)......... CMS requirements....... Yes.................... None.
Sec. 63.8(d)(1) and (2)............ Quality Control........ Yes.................... None.
Sec. 63.8(d)(3).................... Written procedure for No..................... See Sec. 63.608 for
CMS. requirement.
Sec. 63.8(e)....................... CMS Performance Yes.................... None.
Evaluation.
Sec. 63.8(f)(1) through (5)........ Alternative Monitoring Yes.................... None.
Method.
Sec. 63.8(f)(6).................... Alternative to RATA Yes.................... None.
Test.
Sec. 63.8(g)(1).................... Data Reduction......... Yes.................... None.
Sec. 63.8(g)(2).................... ....................... Yes.................... None.
Sec. 63.8(g)(3) through (5)........ ....................... Yes.................... None.
Sec. 63.9(a)....................... Notification Yes.................... None.
Requirements
Applicability.
Sec. 63.9(b)....................... Initial Notifications.. Yes.................... None.
Sec. 63.9(c)....................... Request for Compliance Yes.................... None.
Extension.
Sec. 63.9(d)....................... New Source Notification Yes.................... None.
for Special Compliance
Requirements.
Sec. 63.9(e)....................... Notification of Yes.................... None.
Performance Test.
Sec. 63.9(f)....................... Notification of VE/ No..................... Subpart AA does not
Opacity Test. include VE/opacity
standards.
Sec. 63.9(g)....................... Additional CMS Yes.................... Subpart AA does not
Notifications. require CMS
performance
evaluation, COMS, or
CEMS.
Sec. 63.9(h)(1) through (3)........ Notification of Yes.................... None.
Compliance Status.
Sec. 63.9(h)(4).................... ....................... No..................... [Reserved].
Sec. 63.9(h)(5) and (6)............ ....................... Yes.................... None.
Sec. 63.9(i)....................... Adjustment of Deadlines Yes.................... None.
Sec. 63.9(j)....................... Change in Previous Yes.................... None.
Information.
Sec. 63.10(a)...................... Recordkeeping/Reporting- Yes.................... None.
Applicability.
Sec. 63.10(b)(1)................... General Recordkeeping Yes.................... None.
Requirements.
Sec. 63.10(b)(2)(i)................ Startup or shutdown No..................... None.
duration.
Sec. 63.10(b)(2)(ii)............... Malfunction............ No..................... See Sec. 63.607 for
recordkeeping and
reporting requirement.
Sec. 63.10(b)(2)(iii).............. Maintenance records.... Yes.................... None.
Sec. 63.10(b)(2)(iv) and (v)....... Startup, shutdown, No..................... None.
malfunction actions.
Sec. 63.10(b)(2)(vi) through (xiv). General Recordkeeping Yes.................... None.
Requirements.
Sec. 63.10(b)(3)................... General Recordkeeping Yes.................... None.
Requirements.
Sec. 63.10(c)(1)................... Additional CMS Yes.................... None.
Recordkeeping.
Sec. 63.10(c)(2) through (4)....... ....................... No..................... [Reserved].
Sec. 63.10(c)(5)................... ....................... Yes.................... None.
Sec. 63.10(c)(6)................... ....................... Yes.................... None.
Sec. 63.10(c)(7) and (8)........... ....................... Yes.................... None.
Sec. 63.10(c)(9)................... ....................... No..................... [Reserved].
Sec. 63.10(c)(10) through (13)..... ....................... Yes.................... None.
Sec. 63.10(c)(14).................. ....................... Yes.................... None.
Sec. 63.10(c)(15).................. Startup Shutdown No..................... None.
Malfunction Plan
Provisions.
Sec. 63.10(d)(1)................... General Reporting Yes.................... None.
Requirements.
Sec. 63.10(d)(2)................... Performance Test Yes.................... None.
Results.
Sec. 63.10(d)(3)................... Opacity or VE No..................... Subpart AA does not
Observations. include VE/opacity
standards.
[[Page 66579]]
Sec. 63.10(d)(4)................... Progress Reports....... Yes.................... None.
Sec. 63.10(d)(5)................... Startup, Shutdown, and No..................... See Sec. 63.607 for
Malfunction Reports. reporting of excess
emissions.
Sec. 63.10(e)(1) and (2)........... Additional CMS Reports. Yes.................... None.
Sec. 63.10(e)(3)................... Excess Emissions/CMS Yes.................... None.
Performance Reports.
Sec. 63.10(e)(4)................... COMS Data Reports...... No..................... Subpart AA does not
require COMS.
Sec. 63.10(f)...................... Recordkeeping/Reporting Yes.................... None.
Waiver.
Sec. 63.11......................... Control Device and Work Yes.................... None.
Practice Requirements.
Sec. 63.12......................... State Authority and Yes.................... None.
Delegations.
Sec. 63.13......................... Addresses.............. Yes.................... None.
Sec. 63.14......................... Incorporation by Yes.................... None.
Reference.
Sec. 63.15......................... Information Yes.................... None.
Availability/
Confidentiality.
Sec. 63.16......................... Performance Track No..................... Terminated.
Provisions.
----------------------------------------------------------------------------------------------------------------
0
21. Part 63 is amended by revising subpart BB to read as follows:
Subpart BB--National Emission Standards for Hazardous Air
Pollutants From Phosphate Fertilizers Production Plants
Sec.
63.620 Applicability.
63.621 Definitions.
63.622 Standards and compliance dates.
63.623 [Reserved]
63.624 [Reserved]
63.625 Operating and monitoring requirements.
63.626 Performance tests and compliance provisions.
63.627 Notification, recordkeeping, and reporting requirements.
63.628 General requirements and applicability of part 63 general
provisions.
63.629 Miscellaneous requirements.
63.630 [Reserved]
63.631 Exemption from new source performance standards.
63.632 Implementation and enforcement.
Table 1 to Subpart BB of Part 63--Existing Source Phase 1 Emission
Limits
Table 1a to Subpart BB of Part 63--Existing Source Phase 2 Emission
Limits
Table 2 to Subpart BB of Part 63--New Source Phase 1 Emission Limits
Table 2a to Subpart BB of Part 63--New Source Phase 2 Emission
Limits
Table 3 to Subpart BB of Part 63--Monitoring Equipment Operating
Parameters
Table 4 to Subpart BB of Part 63--Operating Parameters, Operating
Limits and Data Monitoring, Recordkeeping and Compliance Frequencies
Table 5 to Subpart BB of Part 63--Calibration and Quality Control
Requirements for Continuous Parameter Monitoring Systems (CPMS)
Appendix A to Subpart BB of Part 63--Applicability of General
Provisions (40 CFR Part 63, Subpart A) to Subpart BB
Sec. 63.620 Applicability.
(a) Except as provided in paragraphs (c) and (d) of this section,
you are subject to the requirements of this subpart if you own or
operate a phosphate fertilizer production plant that is a major source
as defined in Sec. 63.2. You must comply with the emission
limitations, work practice standards, and operating parameter
requirements specified in this subpart at all times.
(b) The requirements of this subpart apply to emissions of
hazardous air pollutants (HAP) emitted from the following affected
sources at a phosphate fertilizer production plant:
(1) Each diammonium and/or monoammonium phosphate process line and
any process line that produces a reaction product of ammonia and
phosphoric acid.
(2) Each granular triple superphosphate process line.
(3) Each granular triple superphosphate storage building.
(c) The requirements of this subpart do not apply to a phosphate
fertilizer production plant that is an area source as defined in Sec.
63.2.
(d) The provisions of this subpart do not apply to research and
development facilities as defined in Sec. 63.621.
Sec. 63.621 Definitions.
Terms used in this subpart are defined in Sec. 63.2 of the Clean
Air Act and in this section as follows:
Diammonium and/or monoammonium phosphate process line means any
process line manufacturing granular diammonium and/or monoammonium
phosphate by reacting ammonia with phosphoric acid that has been
derived from or manufactured by reacting phosphate rock and acid. A
diammonium and/or monoammonium phosphate process line includes, but is
not limited to: Reactors, granulators, dryers, coolers, cooling towers,
screens, and mills.
Equivalent P2O5 feed means the quantity of phosphorus, expressed as
phosphorus pentoxide (P2O5), fed to the process.
Equivalent P2O5 stored means the quantity of phosphorus, expressed
as phosphorus pentoxide, being cured or stored in the affected
facility.
Exceedance means a departure from an indicator range established
for monitoring under this subpart, consistent with any averaging period
specified for averaging the results of the monitoring.
Existing source depends on the date that construction or
reconstruction of an affected source commenced. A process line that
produces a reaction product of ammonia and phosphoric acid (e.g.,
diammonium and/or monoammonium phosphate process line), granular triple
superphosphate process line, or granular triple superphosphate storage
is an existing source if construction or reconstruction of the affected
source commenced on or before December 27, 1996.
Fresh granular triple superphosphate means granular triple
superphosphate produced within the preceding 72 hours.
Phosphate fertilizer process line or production plant means any
process line or production plant that manufactures a phosphate
fertilizer by reacting phosphoric acid with ammonia.
Granular triple superphosphate process line means any process line,
not including storage buildings, that manufactures granular triple
superphosphate by reacting phosphate rock with phosphoric acid. A
granular triple superphosphate process line
[[Page 66580]]
includes, but is not limited to: Mixers, curing belts (dens), reactors,
granulators, dryers, coolers, cooling towers, screens, and mills.
Granular triple superphosphate storage building means any building
curing or storing fresh granular triple superphosphate. A granular
triple superphosphate storage building includes, but is not limited to:
Storage or curing buildings, conveyors, elevators, screens, and mills.
New source depends on the date that construction or reconstruction
of an affected source commences. A process line that produces a
reaction product of ammonia and phosphoric acid (e.g., diammonium and/
or monoammonium phosphate process line), granular triple superphosphate
process line, or granular triple superphosphate storage is a new source
if construction or reconstruction of the affected source commenced
after December 27, 1996.
Research and development facility means research or laboratory
operations whose primary purpose is to conduct research and development
into new processes and products, where the operations are under the
close supervision of technically trained personnel, and where the
facility is not engaged in the manufacture of products for commercial
sale in commerce or other off-site distribution, except in a de minimis
manner.
Total fluorides means elemental fluorine and all fluoride
compounds, including the HAP hydrogen fluoride, as measured by
reference methods specified in 40 CFR part 60, appendix A, Method 13 A
or B, or by equivalent or alternative methods approved by the
Administrator pursuant to Sec. 63.7(f).
Sec. 63.622 Standards and compliance dates.
(a) On and after the date on which the initial performance test
specified in Sec. Sec. 63.7 and 63.626 is required to be completed,
for each process line that produces a reaction product of ammonia and
phosphoric acid (e.g., diammonium and/or monoammonium phosphate process
line), granular triple superphosphate process line, and granular triple
superphosphate storage building, you must comply with the emission
limits as specified in paragraphs (a)(1) through (3) of this section.
If a process line contains more than one emission point, you must sum
the emissions from all emission points in a process line to determine
compliance with the specified emission limits.
(1) For each existing process line that produces a reaction product
of ammonia and phosphoric acid (e.g., diammonium and/or monoammonium
phosphate process line), granular triple superphosphate process line,
and granular triple superphosphate storage building that commenced
construction or reconstruction on or before December 27, 1996, you must
comply with the emission limits specified in Table 1 to this subpart
beginning on June 10, 2002 and ending on [date one year after the date
of publication of the final rule in the Federal Register]. Beginning on
[date one year after the date of publication of the final rule in the
Federal Register], the emission limits specified in Table 1 to this
subpart no longer apply, and you must comply with the emission limits
specified in Table 1a to this subpart.
(2) For each new process line that produces a reaction product of
ammonia and phosphoric acid (e.g., diammonium and/or monoammonium
phosphate process line), granular triple superphosphate process line,
and granular triple superphosphate storage building that commences
construction or reconstruction after December 27, 1996 and on or before
[date of publication of the final rule in the Federal Register], you
must comply with the emission limits specified in Table 2 to this
subpart beginning at startup or on June 10, 1999, whichever is later,
and ending on [date one year after the date of publication of the final
rule in the Federal Register]. Beginning on [date one year after the
date of publication of the final rule in the Federal Register], the
emission limits specified in Table 2 to this subpart no longer apply,
and you must comply with the emission limits specified in Table 2a to
this subpart beginning on [date one year after the date of publication
of the final rule in the Federal Register] or immediately upon startup,
whichever is later.
(3) For each new process line that produces a reaction product of
ammonia and phosphoric acid (e.g., diammonium and/or monoammonium
phosphate process line), granular triple superphosphate process line,
and granular triple superphosphate storage building that commences
construction or reconstruction after [date of publication of the final
rule in the Federal Register], you must comply with the emission limits
specified in Table 2a to this subpart immediately upon startup.
(b) You must not ship fresh granular triple superphosphate from
your granular triple superphosphate storage building.
(c) You must not introduce into any evaporative cooling tower any
liquid effluent from any wet scrubbing device installed to control
emissions from process equipment.
(d) To demonstrate compliance with any emission limits specified in
paragraph (a) of this section during periods of startup and shutdown,
you must begin operation of any control device(s) being used at the
affected source prior to introducing any feed into the affected source.
You must continue operation of the control device(s) through the
shutdown period until all feed material has been processed through the
affected source.
Sec. 63.623 [Reserved]
Sec. 63.624 [Reserved]
Sec. 63.625 Operating and monitoring requirements.
(a) For each process line that produces a reaction product of
ammonia and phosphoric acid (e.g., diammonium and/or monoammonium
phosphate process line), or granular triple superphosphate process line
subject to the provisions of this subpart, you must comply with the
monitoring requirements specified in paragraphs (a)(1) and (2) of this
section.
(1) Install, calibrate, maintain, and operate a continuous
monitoring system (CMS) according to your site-specific monitoring plan
specified in Sec. 63.628(c). The CMS must have an accuracy of 5 percent over its operating range and must determine and
permanently record the mass flow of phosphorus-bearing material fed to
the process.
(2) Maintain a daily record of equivalent
P2O5 feed. Calculate the equivalent
P2O5 feed by determining the total mass rate in
metric ton/hour of phosphorus bearing feed using the procedures
specified in Sec. 63.626(f)(3).
(b) For each granular triple superphosphate storage building
subject to the provisions of this subpart, you must maintain an
accurate record of the mass of granular triple superphosphate in
storage to permit the determination of the amount of equivalent
P2O5 stored.
(c) For each granular triple superphosphate storage building
subject to the provisions of this subpart, you must comply with the
requirements specified in paragraphs (c)(1) and (2) of this section.
(1) Maintain a daily record of total equivalent
P2O5 stored by multiplying the percentage
P2O5 content, as determined by Sec.
63.626(f)(3)(ii), by the total mass of granular triple superphosphate
stored as specified in paragraph (b) of this section.
(2) Develop for approval by the Administrator a site-specific
methodology including sufficient recordkeeping for the purposes of
[[Page 66581]]
demonstrating compliance with Sec. 63.622(b).
(d) If you use a control device(s) to comply with the emission
limits specified in Tables 1, 1a, 2, or 2a of this subpart, you must
install a continuous parameter monitoring system (CPMS) and comply with
the requirements specified in paragraphs (d)(1) through (4) of this
section.
(1) You must monitor the operating parameter(s) applicable to the
control device that you use as specified in Table 3 to this subpart and
establish the applicable limit or range for the operating parameter
limit as specified in paragraphs (d)(1)(i) and (ii) of this section, as
applicable.
(i) Except as specified in paragraph (d)(1)(ii) of this section,
determine the value(s) as the arithmetic average of operating parameter
measurements recorded during with the three test runs conducted for the
most recent performance test.
(ii) If you use an absorber to comply with the emission limits in
Table 1, 1a, 2, or 2a to this subpart and you monitor pressure drop
across each absorber, you must establish allowable ranges using the
methodology specified in paragraphs (d)(1)(ii)(A) and (B) of this
section.
(A) The allowable range for the daily averages of the pressure drop
across each absorber is 20 percent of the baseline average
value determined in paragraph (d)(1)(i) of this section. The
Administrator retains the right to reduce the 20 percent
adjustment to the baseline average values of operating ranges in those
instances where performance test results indicate that a source's level
of emissions is near the value of an applicable emissions standard.
However, the adjustment must not be reduced to less than 10
percent under any instance.
(B) As an alternative to paragraph (d)(1)(ii)(A) of this section,
you may establish, and provide to the Administrator for approval,
allowable ranges for the daily averages of the pressure drop across an
absorber for the purpose of assuring compliance with this subpart. You
must establish the allowable ranges based on the baseline average
values recorded during previous performance tests or the results of
performance tests conducted specifically for the purposes of this
paragraph. You must conduct all performance tests using the methods
specified in Sec. 63.626. You must certify that the control devices
and processes have not been modified since the date of the performance
test from which you obtained the data used to establish the allowable
ranges. You must request and obtain approval of the Administrator for
changes to the allowable ranges. When a source using the methodology of
this paragraph is retested, you must determine new allowable ranges of
baseline average values unless the retest indicates no change in the
operating parameters outside the previously established ranges.
(2) You must monitor, record, and demonstrate continuous compliance
using the minimum frequencies specified in Table 4 to this subpart.
(3) You must comply with the calibration and quality control
requirements that are applicable to the operating parameter(s) you
monitor as specified in Table 5 to this subpart.
(4) If you use a fabric filter system to comply with the emission
limits specified in Table 1, 1a, 2, or 2a to this subpart, the system
must meet the requirements for fabric filters specified in paragraph
(e) of this section.
(e) If you use a fabric filter system to comply with the emission
limits specified in Table 1, 1a, 2, or 2a to this subpart, the fabric
filter must be equipped with a bag leak detection system that is
installed, calibrated, maintained and continuously operated according
to the requirements in paragraphs (e)(1) through (10) of this section.
(1) Install a bag leak detection sensor(s) in a position(s) that
will be representative of the relative or absolute particulate matter
loadings for each exhaust stack, roof vent, or compartment (e.g., for a
positive-pressure fabric filter) of the fabric filter.
(2) Use a bag leak detection system certified by the manufacturer
to be capable of detecting particulate matter emissions at
concentrations of 1 milligram per actual cubic meter (0.00044 grains
per actual cubic feet) or less.
(3) Use a bag leak detection system equipped with a device to
continuously record the output signal from the system sensor.
(4) Use a bag leak detection system equipped with a system that
will trigger an alarm when an increase in relative particulate material
emissions over a preset level is detected. The alarm must be located
such that the alert is observed readily by plant operating personnel.
(5) Install a bag leak detection system in each compartment or cell
for positive-pressure fabric filter systems that do not duct all
compartments or cells to a common stack. Install a bag leak detector
downstream of the fabric filter if a negative-pressure or induced-air
filter is used. If multiple bag leak detectors are required, the
system's instrumentation and alarm may be shared among detectors.
(6) Calibration of the bag leak detection system must, at a
minimum, consist of establishing the baseline output level by adjusting
the range and the averaging period of the device and establishing the
alarm set points and the alarm delay time.
(7) After initial adjustment, you must not adjust the sensitivity
or range, averaging period, alarm set points or alarm delay time,
except as established in your site-specific monitoring plan required in
Sec. 63.628(c). In no event may the sensitivity be increased more than
100 percent or decreased by more than 50 percent over a 365-day period
unless such adjustment follows a complete inspection of the fabric
filter system that demonstrates that the system is in good operating
condition.
(8) Operate and maintain each fabric filter and bag leak detection
system such that the alarm does not sound more than 5 percent of the
operating time during a 6-month period. If the alarm sounds more than 5
percent of the operating time during a 6-month period, it is considered
an operating parameter exceedance. Calculate the alarm time (i.e., time
that the alarm sounds) as specified in paragraphs (e)(8)(i) through
(iv) of this section.
(i) If inspection of the fabric filter demonstrates that corrective
action is not required, the alarm duration is not counted in the alarm
time calculation.
(ii) If corrective action is required, each alarm time is counted
as a minimum of 1 hour.
(iii) If it takes longer than 1 hour to initiate corrective action,
each alarm time (i.e., time that the alarm sounds) is counted as the
actual amount of time taken by you to initiate corrective action.
(9) If the alarm on a bag leak detection system is triggered, you
must initiate procedures within 1 hour of an alarm to identify the
cause of the alarm and then initiate corrective action, as specified in
Sec. 63.628(d)(2), no later than 48 hours after an alarm. Failure to
take these actions within the prescribed time periods is considered a
violation.
(10) Retain records of any bag leak detection system alarm,
including the date, time, duration, and the percent of the total
operating time during each 6-month period that the alarm triggers, with
a brief explanation of the cause of the alarm, the corrective action
taken, and the schedule and duration of the corrective action.
[[Page 66582]]
Sec. 63.626 Performance tests and compliance provisions.
(a) You must conduct an initial performance test to demonstrate
compliance with the emission limits specified in Tables 1, 1a, 2, and
2a to this subpart, on or before the applicable compliance date
specified in Sec. 63.622.
(b) After you conduct the initial performance test specified in
paragraph (a) of this section, you must conduct an annual performance
test no more than 13 months after the date the previous performance
test was conducted.
(c) For affected sources (as defined in Sec. 63.620) that have not
operated since the previous annual performance test was conducted and
more than 1 year has passed since the previous performance test, you
must conduct a performance test no later than 180 days after the re-
start of the affected source according to the applicable provisions in
Sec. 63.7(a)(2).
(d) You must conduct the performance tests specified in this
section at maximum representative operating conditions for the process.
Maximum representative operating conditions means process operating
conditions that are likely to recur and that result in the flue gas
characteristics that are the most difficult for reducing emissions of
the regulated pollutant(s) by the control device used. The most
difficult condition for the control device may include, but is not
limited to, the highest HAP mass loading rate to the control device or
the highest HAP mass loading rate of constituents that approach the
limits of solubility for scrubbing media. Operations during startup,
shutdown, and malfunction do not constitute representative operating
conditions for purposes of conducting a performance test. You must
record the process information that is necessary to document the
operating conditions during the test and include in such record an
explanation to support that such conditions represent maximum
representative operating conditions. Upon request, you must make
available to the Administrator such records as may be necessary to
determine the conditions of performance tests.
(e) In conducting all performance tests, you must use as reference
methods and procedures the test methods in 40 CFR part 60, appendix A,
or other methods and procedures as specified in this section, except as
provided in Sec. 63.7(f).
(f) For each process line that produces a reaction product of
ammonia and phosphoric acid (e.g., diammonium and/or monoammonium
phosphate process line), and granular triple superphosphate process
line, you must determine compliance with the applicable total fluorides
or hydrogen fluoride standards specified in Tables 1, 1a, 2, and 2a to
this subpart as specified in paragraphs (f)(1) through (3) of this
section.
(1) Compute the emission rate (E) of total fluorides or hydrogen
fluoride for each run using Equation BB-1:
[GRAPHIC] [TIFF OMITTED] TP07NO14.003
Where:
E = Emission rate of total fluorides or hydrogen fluoride, gram/
metric ton (pound/ton) of equivalent P2O5
feed.
Ci = Concentration of total fluorides or hydrogen fluoride from
emission point ``i,'' milligram/dry standard cubic meter (milligram/
dry standard cubic feet).
Qi = Volumetric flow rate of effluent gas from emission point ``i,''
dry standard cubic meter/hour (dry standard cubic feet/hour).
N = Number of emission points associated with the affected facility.
P = Equivalent P2O5 feed rate, metric ton/hour
(ton/hour).
K = Conversion factor, 1,000 milligram/gram (453,600 milligram/
pound).
(2) You must use the test methods and procedures as specified in
paragraphs (f)(2)(i) or (f)(2)(ii) of this section.
(i) You must use Method 13A or 13B (40 CFR part 60, appendix A) to
determine the total fluorides concentration (Ci) and the
volumetric flow rate (Qi) of the effluent gas at each
emission point. The sampling time for each run at each emission point
must be at least 60 minutes. The sampling volume for each run at each
emission point must be at least 0.85 dscm (30 dscf). If Method 13B is
used, the fusion of the filtered material described in Section 7.3.1.2
and the distillation of suitable aliquots of containers 1 and 2,
described in section 7.3.3 and 7.3.4 in Method 13A, may be omitted.
(ii) You must use Method 320 at 40 CFR part 63, appendix A to
determine the hydrogen fluoride concentration (Ci) at each
emission point. The sampling time for each run at each emission point
must be at least 60 minutes. You must use Method 2 at 40 CFR part 60,
Appendix A-1 to determine the volumetric flow rate (Qi) of
the effluent gas from each of the emission points.
(3) Compute the equivalent P2O5 feed rate (P)
using Equation BB-2:
[GRAPHIC] [TIFF OMITTED] TP07NO14.004
Where:
P = P2O5 feed rate, metric ton/hour (ton/
hour).
Mp = Total mass flow rate of phosphorus-bearing feed,
metric ton/hour (ton/hour).
Rp = P2O5 content, decimal
fraction.
(i) Determine the mass flow rate (Mp) of the phosphorus-
bearing feed using the measurement system described in Sec. 63.625(a).
(ii) Determine the P2O5 content
(Rp) of the feed using, as appropriate, the following
methods specified in the Book of Methods Used and Adopted By The
Association of Florida Phosphate Chemists (Seventh Edition, 1991) where
applicable:
(A) Section IX, Methods of Analysis for Phosphate Rock, No. 1
Preparation of Sample (incorporated by reference, see Sec. 63.14).
(B) Section IX, Methods of Analysis for Phosphate Rock, No. 3
Phosphorus--P2O5 or
Ca3(PO4)2, Method A--Volumetric Method
(incorporated by reference, see Sec. 63.14).
(C) Section IX, Methods of Analysis for Phosphate Rock, No. 3
Phosphorus-P2O5 or
Ca3(PO4)2, Method B--Gravimetric
Quimociac Method (incorporated by reference, see Sec. 63.14).
(D) Section IX, Methods of Analysis for Phosphate Rock, No. 3
Phosphorus-P2O5 or
Ca3(PO4)2, Method C--Spectrophotometric Method
(incorporated by reference, see Sec. 63.14).
(E) Section XI, Methods of Analysis for Phosphoric Acid,
Superphosphate, Triple superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method A--Volumetric
Method (incorporated by reference, see Sec. 63.14).
(F) Section XI, Methods of Analysis for Phosphoric Acid,
Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method B--Gravimetric
Quimociac Method (incorporated by reference, see Sec. 63.14).
(G) Section XI, Methods of Analysis for Phosphoric Acid,
Superphosphate, Triple Superphosphate, and
[[Page 66583]]
Ammonium Phosphates, No. 3 Total Phosphorus-P2O5,
Method C--Spectrophotometric Method (incorporated by reference, see
Sec. 63.14).
(g) For each granular triple superphosphate storage building, you
must determine compliance with the applicable total fluorides or
hydrogen fluoride standards specified in Tables 1, 1a, 2, and 2a to
this subpart as specified in paragraphs (g)(1) through (7) of this
section.
(1) You must conduct performance tests only when the following
quantities of product are being cured or stored in the facility:
(i) Total granular triple superphosphate is at least 10 percent of
the building capacity, and
(ii) Fresh granular triple superphosphate is at least six percent
of the total amount of granular triple superphosphate, or
(iii) If the provision in paragraph (g)(1)(ii) of this section
exceeds production capabilities for fresh granular triple
superphosphate, the fresh granular triple superphosphate is equal to at
least 5 days maximum production.
(2) Compute the emission rate (E) of total fluorides or hydrogen
fluoride for each run using Equation BB-3:
[GRAPHIC] [TIFF OMITTED] TP07NO14.005
Where:
E = Emission rate of total fluorides or hydrogen fluoride, gram/
hour/metric ton (pound/hour/ton) of equivalent
P2O5 stored.
Ci = Concentration of total fluorides or hydrogen
fluoride from emission point ``i,'' milligram/dry standard cubic
meter (milligram/dry standard cubic feet).
Qi = Volumetric flow rate of effluent gas from emission
point ``i,'' dry standard cubic meter/hour (dry standard cubic feet/
hour).
N = Number of emission points in the affected facility.
P = Equivalent P2O5 stored, metric tons
(tons).
K = Conversion factor, 1000 milligram/gram (453,600 milligram/
pound).
(3) You must use the test methods and procedures as specified in
paragraphs (g)(3)(i) or (g)(3)(ii) of this section.
(i) You must use Method 13A or 13B (40 CFR part 60, appendix A) to
determine the total fluorides concentration (Ci) and the
volumetric flow rate (Qi) of the effluent gas at each
emission point. The sampling time for each run at each emission point
must be at least 60 minutes. The sampling volume for each run at each
emission point must be at least 0.85 dscm (30 dscf). If Method 13B is
used, the fusion of the filtered material described in Section 7.3.1.2
and the distillation of suitable aliquots of containers 1 and 2,
described in section 7.3.3 and 7.3.4 in Method 13A, may be omitted.
(ii) You must use Method 320 at 40 CFR part 63, appendix A, to
determine the hydrogen fluoride concentration (Ci) at each
emission point. The sampling time for each run must be at least 60
minutes. You must use Method 2 at 40 CFR part 60, Appendix A-1 to
determine the volumetric flow rate (Qi) of the effluent gas
from each of the emission points.
(4) Compute the equivalent P2O5 stored (P)
using Equation BB-4:
[GRAPHIC] [TIFF OMITTED] TP07NO14.006
Where:
P = P2O5 stored (ton).
Mp = Amount of product in storage, metric ton (ton).
Rp = P2O5 content of product in
storage, weight fraction.
(5) Determine the amount of product (Mp) in storage
using the measurement system described in Sec. 63.625(b) and (c).
(6) Determine the P2O5 content
(Rp) of the product stored using, as appropriate, the
following methods specified in the Book of Methods Used and Adopted By
The Association of Florida Phosphate Chemists, Seventh Edition 1991,
where applicable:
(i) Section XI, Methods of Analysis For Phosphoric Acid,
Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus--P2O5, Method A--Volumetric
Method (incorporated by reference, see Sec. 63.14).
(ii) Section XI, Methods of Analysis For Phosphoric Acid,
Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus--P2O5, Method B--Gravimetric
Quimociac Method (incorporated by reference, see Sec. 63.14).
(iii) Section XI, Methods of Analysis For Phosphoric Acid,
Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus--P2O5, Method C--
Spectrophotometric Method (incorporated by reference, see Sec. 63.14),
or,
(7) Determine the P2O5 content
(Rp) of the product stored using, as appropriate, the
following methods specified in the Official Methods of Analysis of AOAC
International, Sixteenth edition, 1995, where applicable:
(i) AOAC Official Method 957.02 Phosphorus (Total) In Fertilizers,
Preparation of Sample Solution, Sixteenth edition, 1995, (incorporated
by reference, see Sec. 63.14).
(ii) AOAC Official Method 929.01 Sampling of Solid Fertilizers,
Sixteenth edition, 1995, (incorporated by reference, see Sec. 63.14).
(iii) AOAC Official Method 929.02 Preparation of Fertilizer Sample,
Sixteenth edition, (incorporated by reference, see Sec. 63.14).
(iv) AOAC Official Method 978.01 Phosphorus (Total) in Fertilizers,
Automated Method, Sixteenth edition, 1995 (incorporated by reference,
see Sec. 63.14).
(v) AOAC Official Method 969.02 Phosphorus (Total) in Fertilizers,
Alkalimetric Quinolinium Molybdophosphate Method, Sixteenth edition,
1995 (incorporated by reference, see Sec. 63.14).
(vi) AOAC Official Method 962.02 Phosphorus (Total) in Fertilizers,
Gravimetric Quinolinium Molybdophosphate Method, Sixteenth edition,
1995 (incorporated by reference, see Sec. 63.14).
(vii) AOAC Official Method 958.01 Phosphorus (Total) in
Fertilizers, Spectrophotometric Molybdovanadophosphate Method,
Sixteenth edition, 1995 (incorporated by reference, see Sec. 63.14).
(h) If you use a CMS, you must conduct a performance evaluation, as
specified in Sec. 63.8(e), in accordance with your site-specific
monitoring plan in Sec. 63.628(c). For fabric filters, you must
conduct a performance evaluation of the bag leak detection system
consistent with the guidance provided in Office Of Air Quality Planning
And Standards (OAQPS), Fabric Filter Bag Leak Detection Guidance, EPA-
454/R-98-015, September 1997 (incorporated by reference, see Sec.
63.14). You must record the sensitivity of the bag leak detection
system to detecting changes in particulate matter emissions, range,
[[Page 66584]]
averaging period, and alarm set points during the performance test.
Sec. 63.627 Notification, recordkeeping, and reporting requirements.
(a) You must comply with the notification requirements specified in
Sec. 63.9. You must also notify the Administrator each time that the
operating limits change based on data collected during the most recent
performance test. When a source is retested and the performance test
results are submitted to the Administrator pursuant to paragraph (b)(1)
of this section, Sec. 63.7(g)(1), or Sec. 63.10(d)(2), you must
indicate whether the operating range will be based on the new
performance test or the previously established range. Upon
establishment of a new operating range, you must thereafter operate
under the new range. If the Administrator determines that you did not
conduct the compliance test in accordance with the applicable
requirements or that the ranges established during the performance test
do not represent normal operations, you must conduct a new performance
test and establish new operating ranges.
(b) You must comply with the reporting and recordkeeping
requirements in Sec. 63.10 as specified in paragraphs (b)(1) through
(5) of this section.
(1) You must comply with the general recordkeeping requirements in
Sec. 63.10(b)(1); and
(2) As required by Sec. 63.10(d), you must report the results of
the initial and subsequent performance tests as part of the
notification of compliance status required in Sec. 63.9(h). You must
verify in the performance test reports that the operating limits for
each process have not changed or provide documentation of revised
operating limits established according to Sec. 63.625, as applicable.
In the notification of compliance status, you must also:
(i) Certify to the Administrator that you have not shipped fresh
granular triple superphosphate from an affected facility.
(ii) Certify to the Administrator annually that you have complied
with the evaporative cooling tower requirements specified in Sec.
63.622(c).
(iii) Submit analyses and supporting documentation demonstrating
conformance with the Office Of Air Quality Planning And Standards
(OAQPS), Fabric Filter Bag Leak Detection Guidance, EPA-454/R-98-015,
September 1997 (incorporated by reference, see Sec. 63.14) and
specifications for bag leak detection systems as part of the
notification of compliance status report.
(iv) If you elect to demonstrate compliance by following the
procedures in Sec. 63.625(d)(1)(ii)(B), certify to the Administrator
annually that the control devices and processes have not been modified
since the date of the performance test from which you obtained the data
used to establish the allowable ranges.
(3) As required by Sec. 63.10(e)(1), you must submit an excess
emissions report for any exceedance of an emission or operating
parameter limit if the total duration of the exceedances for the
reporting period is 1 percent of the total operating time for the
reporting period or greater. The report must contain the information
specified in Sec. 63.10 and paragraph (b)(4) of this section. When
exceedances of an emission limit or operating parameter have not
occurred, you must include such information in the report. You must
submit the report semiannually and the report must be delivered or
postmarked by the 30th day following the end of the calendar half. If
exceedances are reported, you must submit the excess emissions report
quarterly until a request to reduce reporting frequency is approved as
described in Sec. 63.10(e)(3).
(4) In the event that an affected unit fails to meet an applicable
standard, record and report the following information for each failure:
(i) The date, time and duration of the failure.
(ii) A list of the affected sources or equipment for which a
failure occurred.
(iii) An estimate of the volume of each regulated pollutant emitted
over any emission limit.
(iv) A description of the method used to estimate the emissions.
(v) A record of actions taken to minimize emissions in accordance
with Sec. 63.628(b), and any corrective actions taken to return the
affected unit to its normal or usual manner of operation.
(5) You must submit a summary report containing the information
specified in Sec. 63.10(e)(3)(vi). You must submit the summary report
semiannually and the report must be delivered or postmarked by the 30th
day following the end of the calendar half.
(c) Your records must be in a form suitable and readily available
for expeditious review. You must keep each record for 5 years following
the date of each recorded action. You must keep each record on site, or
accessible from a central location by computer or other means that
instantly provide access at the site, for at least 2 years after the
date of each recorded action. You may keep the records off site for the
remaining 3 years.
(d) In computing averages to determine compliance with this
subpart, you must exclude the monitoring data specified in paragraphs
(d)(1) through (3) of this section.
(1) Periods of non-operation of the process unit;
(2) Periods of no flow to a control device; and
(3) Any monitoring data recorded during continuous parameter
monitoring system (CPMS) breakdowns, out-of-control periods, repairs,
maintenance periods, instrument adjustments or checks to maintain
precision and accuracy, calibration checks, and zero (low-level), mid-
level (if applicable), and high-level adjustments.
(e) Within 60 days after the date of completing each performance
test (as defined in Sec. 63.2), you must submit the results of the
performance tests, including any associated fuel analyses, required by
this subpart according to the methods specified in paragraphs (e)(1) or
(2) of this section.
(1) For data collected using test methods supported by the EPA's
Electronic Reporting Tool (ERT) as listed on the EPA's ERT Web site
(https://www.epa.gov/ttn/chief/ert/), you must submit the
results of the performance test to the Compliance and Emissions Data
Reporting Interface (CEDRI) that is accessed through the EPA's Central
Data Exchange (CDX) (https://cdx.epa.gov/epa_home.asp), unless the
Administrator approves another approach. Performance test data must be
submitted in a file format generated through the use of the EPA's ERT.
Owners or operators, who claim that some of the information being
submitted for performance tests is confidential business information
(CBI), must submit a complete file generated through the use of the
EPA's ERT, including information claimed to be CBI, on a compact disk,
flash drive, or other commonly used electronic storage media to the
EPA. The electronic media must be clearly marked as CBI and mailed to
U.S. EPA/OAQPS/CORE CBI Office, Attention: WebFIRE Administrator, MD
C404-02, 4930 Old Page Rd., Durham, NC 27703. The same ERT file with
the CBI omitted must be submitted to the EPA via CDX as described
earlier in this paragraph.
(2) For any performance test conducted using test methods that are
not supported by the EPA's ERT as listed on the EPA's ERT Web site, the
owner or operator shall submit the results of the performance test to
the Administrator at the appropriate address listed in Sec. 63.13.
[[Page 66585]]
Sec. 63.628 General requirements and applicability of part 63 general
provisions.
(a) You must comply with the general provisions in subpart A of
this part as specified in appendix A to this subpart.
(b) At all times, you must operate and maintain any affected
source, including associated air pollution control equipment and
monitoring equipment, in a manner consistent with safety and good air
pollution control practices for minimizing emissions. The general duty
to minimize emissions does not require you to make any further efforts
to reduce emissions if levels required by this standard have been
achieved. Determination by the Administrator of whether a source is
operating in compliance with operation and maintenance requirements
will be based on information available to the Administrator that may
include, but is not limited to, monitoring results, review of operation
and maintenance procedures, review of operation and maintenance
records, and inspection of the source.
(c) For each CMS used to demonstrate compliance with any applicable
emission limit, you must develop, and submit to the Administrator for
approval upon request, a site-specific monitoring plan according to the
requirements specified in paragraphs (c)(1) through (3) of this
section. You must submit the site-specific monitoring plan, if
requested by the Administrator, at least 60 days before the initial
performance evaluation of the CMS. The requirements of this paragraph
also apply if a petition is made to the Administrator for alternative
monitoring parameters under Sec. 63.8(f).
(1) You must include the information specified in paragraphs
(c)(1)(i) through (vi) of this section in the site-specific monitoring
plan.
(i) Location of the CMS sampling probe or other interface. You must
include a justification demonstrating that the sampling probe or other
interface is at a measurement location relative to each affected
process unit such that the measurement is representative of control of
the exhaust emissions (e.g., on or downstream of the last control
device).
(ii) Performance and equipment specifications for the sample
interface, the pollutant concentration or parametric signal analyzer,
and the data collection and reduction systems.
(iii) Performance evaluation procedures and acceptance criteria
(e.g., calibrations).
(iv) Ongoing operation and maintenance procedures in accordance
with the general requirements of Sec. 63.8(c)(1)(ii), (c)(3),
(c)(4)(ii), and Table 4 to this subpart.
(v) Ongoing data quality assurance procedures in accordance with
the general requirements of Sec. 63.8(d)(1) and (2) and Table 5 to
this subpart.
(vi) Ongoing recordkeeping and reporting procedures in accordance
with the general requirements of Sec. Sec. 63.10(c), 63.10 (e)(1), and
63.10(e)(2)(i).
(2) You must include a schedule for conducting initial and
subsequent performance evaluations in the site-specific monitoring
plan.
(3) You must keep the site-specific monitoring plan on site for the
life of the affected source or until the affected source is no longer
subject to the provisions of this part, to be made available for
inspection, upon request, by the Administrator. If you revise the site-
specific monitoring plan, you must keep previous (i.e., superseded)
versions of the plan on site to be made available for inspection, upon
request, by the Administrator, for a period of 5 years after each
revision to the plan. You must include the program of corrective action
required under Sec. 63.8(d)(2) in the plan.
(d) For each bag leak detection system installed to comply with the
requirements specified in Sec. 63.625(e), you must include the
information specified in paragraphs (d)(1) and (2) of this section in
the site-specific monitoring plan specified in paragraph (c) of this
section.
(1) Performance evaluation procedures and acceptance criteria
(e.g., calibrations), including how the alarm set-point will be
established.
(2) A corrective action plan describing corrective actions to be
taken and the timing of those actions when the bag leak detection alarm
sounds. Corrective actions may include, but are not limited to, the
actions specified in paragraphs (d)(2)(i) through (vi) of this section.
(i) Inspecting the fabric filter for air leaks, torn or broken bags
or filter media, or any other conditions that may cause an increase in
regulated material emissions.
(ii) Sealing off defective bags or filter media.
(iii) Replacing defective bags or filter media or otherwise
repairing the control device.
(iv) Sealing off a defective fabric filter compartment.
(v) Cleaning the bag leak detection system probe or otherwise
repairing the bag leak detection system.
(vi) Shutting down the process controlled by the fabric filter.
Sec. 63.629 Miscellaneous requirements.
The Administrator retains the authority to approve site-specific
test plans for uncontrolled granular triple superphosphate storage
buildings developed pursuant to Sec. 63.7(c)(2)(i).
Sec. 63.630 [Reserved]
Sec. 63.631 Exemption from new source performance standards.
Any affected source subject to the provisions of this subpart is
exempted from any otherwise applicable new source performance standard
contained in 40 CFR part 60, subpart V, subpart W, or subpart X. To be
exempt, a source must have a current operating permit pursuant to title
V of the Clean Air Act and the source must be in compliance with all
requirements of this subpart. For each affected source, this exemption
is effective upon the date that you demonstrate to the Administrator
that the requirements of Sec. Sec. 63.625 and 63.626 have been met.
Sec. 63.632 Implementation and enforcement.
(a) This subpart is implemented and enforced by the U.S. EPA, or a
delegated authority such as the applicable state, local, or Tribal
agency. If the U.S. EPA Administrator has delegated authority to a
state, local, or Tribal agency, then that agency, in addition to the
U.S. EPA, has the authority to implement and enforce this subpart.
Contact the applicable U.S. EPA Regional Office to find out if
implementation and enforcement of this subpart is delegated to a state,
local, or Tribal agency.
(b) The authorities specified in paragraphs (b)(1) through (5) of
this section are retained by the Administrator of U.S. EPA and cannot
be delegated to State, local, or Tribal agencies.
(1) Approval of alternatives to the requirements in Sec. Sec.
63.620, 63.622, 63.625, 63.629, and 63.631.
(2) Approval of requests under Sec. Sec. 63.7(e)(2)(ii) and
63.7(f) for alternative requirements or major changes to the test
methods specified in this subpart, as defined in Sec. 63.90.
(3) Approval of requests under Sec. 63.8(f) for alternative
requirements or major changes to the monitoring requirements specified
in this subpart, as defined in Sec. 63.90.
(4) Waiver or approval of requests under Sec. 63.10(f) for
alternative requirements or major changes to the recordkeeping and
reporting requirements specified in this subpart, as defined in Sec.
63.90.
(5) Approval of an alternative to any electronic reporting to the
EPA required by this subpart.
[[Page 66586]]
Table 1 to Subpart BB of Part 63--Existing Source Phase 1 Emission
Limits \a\ \b\
------------------------------------------------------------------------
You must meet the emission limits for the
For the following existing specified pollutant . . .
sources . . . ------------------------------------------
Total fluorides Hydrogen fluoride
------------------------------------------------------------------------
Process Line that Produces a 0.060 lb/ton of
Reaction Product Of Ammonia equivalent
And Phosphoric Acid (e.g., P2O5 feed.
Diammonium and/or
Monoammonium Phosphate
Process Line).
Granular Triple 0.150 lb/ton of
Superphosphate Process Line. equivalent
P2O5 feed.
GTSP storage building........ 5.0x10-4 lb/hr/
ton of
equivalent
P2O5 stored.
------------------------------------------------------------------------
\a\ The phase 1 existing source compliance date is June 10, 2002.
\b\ During periods of startup and shutdown, for emission limits stated
in terms of pounds of pollutant per ton of feed, you are subject to
the work practice standards specified in Sec. 63.622(d).
Table 1a to Subpart BB of Part 63--Existing Source Phase 2 Emission
Limits \a\ \b\
------------------------------------------------------------------------
You must meet the emission limits for
For the following existing the specified pollutant . . .
sources . . . ---------------------------------------
Total fluorides Hydrogen fluoride
------------------------------------------------------------------------
Process Line that Produces a .................. 0.060 lb/ton of
Reaction Product Of Ammonia And equivalent P2O5
Phosphoric Acid (e.g., feed.
Diammonium and/or Monoammonium
Phosphate Process Line).
Granular Triple Superphosphate .................. 0.150 lb/ton of
Process Line. equivalent P2O5
feed.
GTSP storage building........... .................. 5.0x10-4 lb/hr/ton
of equivalent
P2O5 stored.
------------------------------------------------------------------------
\a\ The phase 2 existing source compliance date is [date one year after
the date of publication of the final rule in the Federal Register] or
immediately upon startup, whichever is later.
\b\ During periods of startup and shutdown, for emission limits stated
in terms of pounds of pollutant per ton of feed, you are subject to
the work practice standards specified in Sec. 63.622(d).
Table 2 to Subpart BB of Part 63--New Source Phase 1 Emission Limits \a\
\b\
------------------------------------------------------------------------
You must meet the emission limits for
For the following existing the specified pollutant . . .
sources . . . ---------------------------------------
Total fluorides Hydrogen fluoride
------------------------------------------------------------------------
Process Line that Produces a 0.0580 lb/ton of ..................
Reaction Product Of Ammonia And equivalent P2O5
Phosphoric Acid (e.g., feed.
Diammonium and/or Monoammonium
Phosphate Process Line).
Granular Triple Superphosphate 0.1230 lb/ton of ..................
Process Line. equivalent P2O5
feed.
GTSP storage building........... 5.0x10-4 lb/hr/ton ..................
of equivalent
P2O5 stored.
------------------------------------------------------------------------
\a\ The phase 1 new source compliance dates are based on date of
construction or reconstruction as specified in Sec. 63.622(a).
\b\ During periods of startup and shutdown, for emission limits stated
in terms of pounds of pollutant per ton of feed, you are subject to
the work practice standards specified in Sec. 63.622(d).
Table 2a to Subpart BB of Part 63--New Source Phase 2 Emission Limits
\a\ \b\
------------------------------------------------------------------------
You must meet the emission limits for the
specified pollutant . . .
For the following new sources ------------------------------------------
. . . Hydrogen
Total fluorides fluoride
------------------------------------------------------------------------
Process Line That Produces a ........................ 0.0580 lb/ton
Reaction Product of Ammonia of equivalent
and Phosphoric Acid (e.g., P2O5 feed
Diammonium and/or
Monoammonium Phosphate
Process Line).
Granular Triple ........................ 0.1230 lb/ton
Superphosphate Process Line. of equivalent
P2O5 feed
GTSP storage building........ ........................ 5.0 x 10-4 lb/
hr/ton of
equivalent
P2O5 stored
------------------------------------------------------------------------
\a\ The phase 2 new source compliance dates are based on date of
construction or reconstruction as specified in Sec. 63.622(a).
\b\ During periods of startup and shutdown, for emission limits stated
in terms of pounds of pollutant per ton of feed, you are subject to
the work practice standards specified in Sec. 63.622(d).
[[Page 66587]]
Table 3 to Subpart BB of Part 63--Monitoring Equipment Operating Parameters
----------------------------------------------------------------------------------------------------------------
And you must monitor .
You must . . . If . . . . . And . . .
----------------------------------------------------------------------------------------------------------------
All Absorbers (Wet Scrubbers): Choose one of the following two options
----------------------------------------------------------------------------------------------------------------
Install a continuous parameter You choose to monitor Influent liquid flow... .......................
monitoring system (CPMS) for liquid only the influent
flow at the inlet of the absorber. liquid flow, rather
than the liquid-to-gas
ratio.
Install CPMS for liquid and gas flow You choose to monitor Liquid-to-gas ratio as You must measure the
at the inlet of the absorber. the liquid-to-gas determined by dividing gas stream by:
ratio, rather than the influent liquid Measuring the gas
only the influent flow rate by the inlet stream flow at the
liquid flow, and you gas flow rate.The absorber inlet;
want the ability to units of measure must or
lower liquid flow with be consistent with Using the design blower
changes in gas flow. those used to capacity, with
calculate this ratio appropriate
during the performance adjustments for
test. pressure drop.
----------------------------------------------------------------------------------------------------------------
Absorbers (Wet Scrubbers): You must also choose one of the following three options
----------------------------------------------------------------------------------------------------------------
Install CPMS for pressure at the gas You choose to monitor Pressure drop through You may measure the
stream inlet and outlet of the pressure drop through the absorber. pressure of the inlet
absorber. the absorber, and your gas using amperage on
pressure drop through the blower if a
the absorber is correlation between
greater than 5 inches pressure and amperage
of water. is established.
Install CPMS for temperature at the You choose to monitor Exit gas temperature of .......................
absorber gas stream outlet and outlet temperature and the absorber and inlet
pressure at the liquid inlet of the inlet pressure of the liquid pressure of the
adsorber. liquid. absorber.
Install CPMS for temperature at the You choose to monitor Exit gas temperature of .......................
absorber gas stream outlet and temperature the absorber and inlet
absorber gas stream inlet. differential across gas temperature of the
the absorber. absorber.
----------------------------------------------------------------------------------------------------------------
Table 4 to Subpart BB of Part 63--Operating Parameters, Operating Limits and Data Monitoring, Recordkeeping and
Compliance Frequencies
----------------------------------------------------------------------------------------------------------------
You must establish And you must monitor, record, and demonstrate continuous
the following compliance using these minimum frequencies
For the operating parameter operating limit -----------------------------------------------------------
applicable to you, as specified during your
in Table 3 . . . performance test . Data averaging
. . Data measurement Data recording period for
compliance
----------------------------------------------------------------------------------------------------------------
Absorbers (Wet Scrubbers)
----------------------------------------------------------------------------------------------------------------
Influent liquid flow............ Minimum inlet Continuous........ Every 15 minutes.. Daily.
liquid flow.
Influent liquid flow rate and Minimum influent Continuous........ Every 15 minutes.. Daily.
gas stream flow rate. liquid-to-gas
ratio.
Pressure drop................... Pressure drop Continuous........ Every 15 minutes.. Daily.
range.
Exit gas temperature............ Maximum exit gas Continuous........ Every 15 minutes.. Daily.
temperature.
Inlet gas temperature........... Minimum Continuous........ Every 15 minutes.. Daily.
temperature
difference
between inlet and
exit gas.
Inlet liquid pressure........... Minimum Inlet Continuous........ Every 15 minutes.. Daily.
liquid pressure.
----------------------------------------------------------------------------------------------------------------
Table 5 to Subpart BB of Part 63--Calibration and Quality Control
Requirements for Continuous Parameter Monitoring Systems (CPMS)
------------------------------------------------------------------------
Your accuracy And your calibration
If you monitor this parameter requirements are requirements are . .
. . . . . . .
------------------------------------------------------------------------
Temperature................... 1 Performance
percent over the evaluation annually
normal range of and following any
temperature period of more than
measured or 2.8 24 hours throughout
degrees Celsius which the
(5 degrees temperature exceeded
Fahrenheit), the maximum rated
whichever is temperature of the
greater, for non- sensor, or the data
cryogenic recorder was off
temperature scale. Visual
ranges. inspections and
checks of CPMS
operation every 3
months, unless the
CPMS has a redundant
temperature sensor.
Selection of a
representative
measurement
location.
[[Page 66588]]
Flow Rate..................... 5 Performance
percent over the evaluation annually
normal range of and following any
flow measured or period of more than
1.9 liters per 24 hours throughout
minute (0.5 which the flow rate
gallons per exceeded the maximum
minute), rated flow rate of
whichever is the sensor, or the
greater, for data recorder was
liquid flow rate. off scale. Checks of
all mechanical
connections for
leakage monthly.
Visual inspections
and checks of CPMS
operation every 3
months, unless the
CPMS has a redundant
flow sensor.
Selection of a
representative
measurement location
where swirling flow
or abnormal velocity
distributions due to
upstream and
downstream
disturbances at the
point of measurement
are minimized.
5
percent over the
normal range of
flow measured or
28 liters per
minute (10 cubic
feet per
minute),
whichever is
greater, for gas
flow rate.
5
percent over the
normal range
measured for
mass flow rate.
Pressure...................... 5 Checks for
percent over the obstructions (e.g.,
normal range pressure tap
measured or 0.12 pluggage) at least
kilopascals (0.5 once each process
inches of water operating day.
column), Performance
whichever is evaluation annually
greater. and following any
period of more than
24 hours throughout
which the pressure
exceeded the maximum
rated pressure of
the sensor, or the
data recorder was
off scale.
Checks of all
mechanical
connections for
leakage monthly.
Visual inspection of
all components for
integrity, oxidation
and galvanic
corrosion every 3
months, unless the
CPMS has a redundant
pressure sensor.
Selection of a
representative
measurement location
that minimizes or
eliminates pulsating
pressure, vibration,
and internal and
external corrosion.
------------------------------------------------------------------------
Appendix A to Subpart BB of Part 63--Applicability of General Provisions (40 CFR Part 63, Subpart A) to Subpart
BB
----------------------------------------------------------------------------------------------------------------
40 CFR citation Requirement Applies to subpart BB Comment
----------------------------------------------------------------------------------------------------------------
Sec. 63.1(a)(1) through (4)...... General Applicability...... Yes................... None.
Sec. 63.1(a)(5).................. ........................... No.................... [Reserved].
Sec. 63.1(a)(6).................. Contact information........ Yes................... None.
Sec. 63.1(a)(7) through (9)...... ........................... No.................... [Reserved].
Sec. 63.1(a)(10) through (12).... Time periods............... Yes................... None.
Sec. 63.1(b)..................... Initial Applicability Yes................... None.
Determination.
Sec. 63.1(c)(1).................. Applicability After Yes................... None.
Standard Established.
Sec. 63.1(c)(2).................. Permits.................... Yes................... Some plants may be
area sources.
Sec. 63.1(c)(3) through (4)...... ........................... No.................... [Reserved].
Sec. 63.1(c)(5).................. Area to Major source change Yes................... None.
Sec. 63.1(d)..................... ........................... No.................... [Reserved].
Sec. 63.1(e)..................... Applicability of Permit Yes................... None.
Program.
Sec. 63.2........................ Definitions................ Yes................... Additional definitions
in Sec. 63.621.
Sec. 63.3........................ Units and Abbreviations.... Yes................... None.
Sec. 63.4(a)(1) and (2).......... Prohibited Activities...... Yes................... None.
Sec. 63.4(a)(3) through (5)...... ........................... No.................... [Reserved].
Sec. 63.4(b) and (c)............. CircumventionFragmentation. Yes................... None.
Sec. 63.5(a)..................... ConstructionReconstruction Yes................... None.
Applicability.
Sec. 63.5(b)(1).................. Existing, New, Yes................... None.
Reconstructed Sources
Requirements.
Sec. 63.5(b)(2).................. ........................... No.................... [Reserved].
Sec. 63.5(b)(3), (4), and (6).... ConstructionReconstruction Yes................... None.
approval and notification.
Sec. 63.5(b)(5).................. ........................... No.................... [Reserved]
Sec. 63.5(c)..................... ........................... No.................... [Reserved].
Sec. 63.5(d)..................... Application for Approval of Yes................... None.
ConstructionReconstruction.
Sec. 63.5(e)..................... Approval of Yes................... None.
ConstructionReconstruction.
Sec. 63.5(f)..................... Approval of Yes................... None.
ConstructionReconstruction
Based on State Review.
Sec. 63.6(a)..................... Compliance with Standards Yes................... None.
and Maintenance
Applicability.
Sec. 63.6(b)(1) through (5)...... New and Reconstructed Yes................... See also Sec.
Sources Dates. 63.622.
Sec. 63.6(b)(6).................. ........................... No.................... [Reserved].
Sec. 63.6(b)(7).................. Area to major source change Yes................... None.
Sec. 63.6(c)(1)and (2)........... Existing Sources Dates..... Yes................... Sec. 63.622
specifies dates.
Sec. 63.6(c)(3) and (4).......... ........................... No.................... [Reserved].
[[Page 66589]]
Sec. 63.6(c)(5).................. Area to major source change Yes................... None.
Sec. 63.6(d)..................... ........................... No.................... [Reserved].
Sec. 63.6(e)(1)(i) and (ii)...... Operation & Maintenance No.................... See Sec. 63.628(b)
Requirements. for general duty
requirement
Sec. 63.6(e)(iii)................ ........................... Yes................... None.
Sec. 63.6(e)(2).................. ........................... No.................... [Reserved]
Sec. 63.6(e)(3).................. Startup, Shutdown, and No.................... None.
Malfunction Plan.
Sec. 63.6(f)..................... Compliance with Emission No.................... See general duty at
Standards. Sec. 63.628(b)
Sec. 63.6(g)..................... Alternative Standard....... Yes................... None.
Sec. 63.6(h)..................... Compliance with OpacityVE No.................... Subpart BB does not
Standards. include VEopacity
standards.
Sec. 63.6(i)(1) through (14)..... Extension of Compliance.... Yes................... None.
Sec. 63.6(i)(15)................. ........................... No.................... [Reserved].
Sec. 63.6(i)(16)................. ........................... Yes................... None.
Sec. 63.6(j)..................... Exemption from Compliance.. Yes................... None.
Sec. 63.7(a)..................... Performance Test Yes................... None.
Requirements Applicability.
Sec. 63.7(b)..................... Notification............... Yes................... None.
Sec. 63.7(c)..................... Quality AssuranceTest Plan. Yes................... None.
Sec. 63.7(d)..................... Testing Facilities......... Yes................... None.
Sec. 63.7(e)(1).................. Conduct of Tests; startup, No.................... Sec. 63.626
shutdown and malfunction specifies additional
provisions. requirements.
Sec. 63.7(e)(2) through (4)...... Conduct of Tests........... Yes................... Sec. 63.626
specifies additional
requirements.
Sec. 63.7(f)..................... Alternative Test Method.... Yes................... None.
Sec. 63.7(g)..................... Data Analysis.............. Yes................... None.
Sec. 63.7(h)..................... Waiver of Tests............ Yes................... None.
Sec. 63.8(a)..................... Monitoring Requirements Yes................... Non.
Applicability.
Sec. 63.8(b)..................... Conduct of Monitoring...... Yes................... None.
Sec. 63.8(c)(1)(i)............... General duty to minimize No.................... See Sec. 63.628(b)
emissions and CMS for general duty
operation. requirement
Sec. 63.8(c)(1)(ii).............. ........................... Yes................... None.
Sec. 63.8(c)(1)(iii)............. Requirement to develop SSM No.................... None.
Plan for CMS.
Sec. 63.8(c)(2) through (4)...... CMS OperationMaintenance... Yes................... None.
Sec. 63.8(c)(5).................. COMS Operation............. No.................... Subpart BB does not
require COMS
Sec. 63.8(c)(6) through (8)...... CMS requirements........... Yes................... None.
Sec. 63.8(d)(1) and (2).......... Quality Control............ Yes................... None.
Sec. 63.8(d)(3).................. Written procedure for CMS.. No.................... See Sec. 63.628(d)
for requirement
Sec. 63.8(e)..................... CMS Performance Evaluation. Yes................... None.
Sec. 63.8(f)(1) through (5)...... Alternative Monitoring Yes................... None.
Method.
Sec. 63.8(f)(6).................. Alternative to RATA Test... No.................... Subpart BB does not
require CEMS.
Sec. 63.8(g)(1).................. Data Reduction............. Yes................... None.
Sec. 63.8(g)(2).................. ........................... No.................... Subpart BB does not
require COMS or CEMS.
Sec. 63.8(g)(3) through (5)...... ........................... Yes................... None.
Sec. 63.9(a)..................... Notification Requirements Yes................... None.
Applicability.
Sec. 63.9(b)..................... Initial Notifications...... Yes................... None.
Sec. 63.9(c)..................... Request for Compliance Yes................... None.
Extension.
Sec. 63.9(d)..................... New Source Notification for Yes................... None.
Special Compliance
Requirements.
Sec. 63.9(e)..................... Notification of Performance Yes................... None.
Test.
Sec. 63.9(f)..................... Notification of VEOpacity No.................... Subpart BB does not
Test. include VEopacity
standards.
Sec. 63.9(g)..................... Additional CMS Yes................... None.
Notifications.
Sec. 63.9(h)(1) through (3)...... Notification of Compliance Yes................... None.
Status.
Sec. 63.9(h)(4).................. ........................... No.................... [Reserved].
Sec. 63.9(h)(5) and (6).......... ........................... Yes................... None.
Sec. 63.9(i)..................... Adjustment of Deadlines.... Yes................... None.
Sec. 63.9(j)..................... Change in Previous Yes................... None.
Information.
Sec. 63.10(a).................... RecordkeepingReporting- Yes................... None.
Applicability.
Sec. 63.10(b)(1)................. General Recordkeeping Yes................... None.
Requirements.
Sec. 63.10(b)(2)(i).............. Startup or shutdown No.................... None.
duration.
Sec. 63.10(b)(2)(ii)............. Malfunction................ No.................... See Sec. 63.627 for
recordkeeping and
reporting
requirement.
[[Page 66590]]
Sec. 63.10(b)(2)(iii)............ Maintenance records........ Yes................... None.
Sec. 63.10(b)(2)(iv) and (v)..... Startup, shutdown, No.................... None.
malfunction actions.
Sec. 63.10(b)(2)(vi) through General Recordkeeping Yes................... None.
(xiv). Requirements.
Sec. 63.10(b)(3)................. General Recordkeeping Yes................... None.
Requirements.
Sec. 63.10(c)(1)................. Additional CMS Yes................... None.
Recordkeeping.
Sec. 63.10(c)(2) through (4)..... ........................... No.................... [Reserved].
Sec. 63.10(c)(5)................. ........................... Yes................... None.
Sec. 63.10(c)(6)................. ........................... Yes................... None.
Sec. 63.10(c)(7) and (8)......... ........................... Yes................... None.
Sec. 63.10(c)(9)................. ........................... No.................... [Reserved].
Sec. 63.10(c)(10) through (13)... ........................... Yes................... None.
Sec. 63.10(c)(14)................ ........................... Yes................... None.
Sec. 63.10(c)(15)................ Startup Shutdown No.................... None.
Malfunction Plan
Provisions.
Sec. 63.10(d)(1)................. General Reporting Yes................... None.
Requirements.
Sec. 63.10(d)(2)................. Performance Test Results... Yes................... None.
Sec. 63.10(d)(3)................. Opacity or VE Observations. No.................... Subpart BB does not
include VEopacity
standards.
Sec. 63.10(d)(4)................. Progress Reports........... Yes................... None.
Sec. 63.10(d)(5)................. Startup, Shutdown, and No.................... See Sec. 63.627 for
Malfunction Reports. reporting of excess
emissions.
Sec. 63.10(e)(1) and (2)......... Additional CMS Reports..... Yes................... None.
Sec. 63.10(e)(3)................. Excess EmissionsCMS Yes................... None.
Performance Reports.
Sec. 63.10(e)(4)................. COMS Data Reports.......... No.................... Subpart BB does not
require COMS.
Sec. 63.10(f).................... RecordkeepingReporting Yes................... None.
Waiver.
Sec. 63.11....................... Control Device and Work Yes................... None.
Practice Requirements.
Sec. 63.12....................... State Authority and Yes................... None.
Delegations.
Sec. 63.13....................... Addresses.................. Yes................... None.
Sec. 63.14....................... Incorporation by Reference. Yes................... None.
Sec. 63.15....................... Information Yes................... None.
AvailabilityConfidentialit
y.
Sec. 63.16....................... Performance Track No.................... Terminated.
Provisions.
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[FR Doc. 2014-25872 Filed 11-6-14; 8:45 am]
BILLING CODE 6560-50-P