Hazardous Materials: Enhanced Tank Car Standards and Operational Controls for High-Hazard Flammable Trains, 45015-45079 [2014-17764]
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Vol. 79
Friday,
No. 148
August 1, 2014
Part III
Department of Transportation
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Pipeline and Hazardous Materials Safety Administration
49 CFR Parts 171, 172, 173, et al.
Hazardous Materials: Proposed Rules
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Federal Register / Vol. 79, No. 148 / Friday, August 1, 2014 / Proposed Rules
DEPARTMENT OF TRANSPORTATION
Pipeline and Hazardous Materials
Safety Administration
49 CFR Parts 171, 172, 173, 174, and
179
[Docket No. PHMSA–2012–0082 (HM–251)]
RIN 2137–AE91
Hazardous Materials: Enhanced Tank
Car Standards and Operational
Controls for High-Hazard Flammable
Trains
Pipeline and Hazardous
Materials Safety Administration
(PHMSA), DOT.
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
The Pipeline and Hazardous
Materials Safety Administration
(PHMSA or we), in coordination with
the Federal Railroad Administration
(FRA), is proposing: new operational
requirements for certain trains
transporting a large volume of Class 3
flammable liquids; improvements in
tank car standards; and revision of the
general requirements for offerors to
ensure proper classification and
characterization of mined gases and
liquids. These proposed requirements
are designed to lessen the frequency and
consequences of train accidents/
incidents (train accidents) involving
certain trains transporting a large
volume of flammable liquids. The
growing reliance on trains to transport
large volumes of flammable liquids
poses a significant risk to life, property,
and the environment. These significant
risks have been highlighted by the
recent instances of trains carrying crude
oil that derailed in Casselton, North
Dakota; Aliceville, Alabama; and Lac´
Megantic, Quebec, Canada. The
proposed changes also address National
Transportation Safety Board (NTSB)
safety recommendations on the accurate
classification and characterization of
such commodities, enhanced tank car
construction, and rail routing.
DATES: Comments must be received by
September 30, 2014.
ADDRESSES: You may submit comments
identified by the docket number (Docket
No. PHMSA–2012–0082 (HM–251)) and
any relevant petition number by any of
the following methods:
• Federal eRulemaking Portal: https://
www.regulations.gov. Follow the
instructions for submitting comments.
• Fax: 1–202–493–2251.
• Mail: Docket Management System;
U.S. Department of Transportation,
West Building, Ground Floor, Room
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SUMMARY:
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W12–140, Routing Symbol M–30, 1200
New Jersey Avenue SE., Washington,
DC 20590.
• Hand Delivery: To the Docket
Management System; Room W12–140
on the ground floor of the West
Building, 1200 New Jersey Avenue SE.,
Washington, DC 20590, between 9 a.m.
and 5 p.m., Monday through Friday,
except Federal holidays.
Instructions: All submissions must
include the agency name and docket
number for this document at the
beginning of the comment. To avoid
duplication, please use only one of
these four methods. All comments
received will be posted without change
to https://www.regulations.gov and will
include any personal information you
provide. All comments received will be
posted without change to the Federal
Docket Management System (FDMS),
including any personal information.
Docket: For access to the dockets to
read background documents or
comments received, go to https://
www.regulations.gov or DOT’s Docket
Operations Office located at U.S.
Department of Transportation, West
Building, Ground Floor, Room W12–
140, Routing Symbol M–30, 1200 New
Jersey Avenue SE., Washington, DC
20590.
Privacy Act: Anyone is able to search
the electronic form of all comments
received into any of our dockets by the
name of the individual submitting the
comments (or signing the comment, if
submitted on behalf of an association,
business, labor union, etc.). You may
review DOT’s complete Privacy Act
Statement at: https://www.dot.gov/
privacy.
Ben
Supko or Michael Stevens, (202) 366–
8553, Standards and Rulemaking
Division, Pipeline and Hazardous
Materials Safety Administration or Karl
Alexy, (202) 493–6245, Office of Safety
Assurance and Compliance, Federal
Railroad Administration, 1200 New
Jersey Ave. SE., Washington, DC 20590–
0001.
SUPPLEMENTARY INFORMATION:
FOR FURTHER INFORMATION CONTACT:
Frequently Used Abbreviations and
Shortened Terms
AAR Association of American Railroads
ANPRM Advance notice of proposed
rulemaking or PHMSA’s ANPRM
published September 6, 2013 in this
rulemaking, depending on context
App. Appendix
CFR Code of Federal Regulations
CPC Casualty Prevention Circular
Crude oil Petroleum crude oil
DHS U.S. Department of Homeland
Security
DOT U.S. Department of Transportation
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DP Distributed power, an alternative brake
signal propagation system
ECP brakes Electronically controlled
pneumatic brakes, an alternative brake
signal propagation system
EO 28 FRA Emergency Order No. 28 (78 FR
54849; August 7, 2013)
EOT device Two Way End-of-train device
FR Federal Register
FRA Federal Railroad Administration
GRL Gross Rail Load
HHFT High-Hazard Flammable Train
HMT Hazardous Materials Table at 49 CFR
172.101
HMR Hazardous Materials Regulations at 49
CFR Parts 171–180
LPG Liquefied petroleum gas
NAR Non-accident release, the
unintentional release of a hazardous
material while in transportation, including
loading and unloading while in railroad
possession, that is not caused by a
derailment, collision, or other rail-related
accident
NPRM Notice of proposed rulemaking
NTSB National Transportation Safety Board
OTMA One-time movement approval
PG Packing Group (see 49 CFR 171.8)
PIH Poison Inhalation Hazard
RIA Regulatory impact analysis
RSAC Railroad Safety Advisory Committee
RSPA Research and Special Programs
Administration, the predecessor of PHMSA
SERCs State Emergency Response
Commissions
T87.6 Task
Force A task force of the AAR Tank Car
Committee
TIH Toxic inhalation hazard or Toxic-byInhalation
TTC Tank Car Committee
TSA Transportation Security
Administration
U.S.C. United States Code
Table of Contents of Supplementary
Information
I. Executive Summary
II. Overview of Current Regulations Relevant
to This Proposal
A. Classification and Characterization of
Mined Liquids and Gases
B. Packaging
C. Track Integrity and The Safety of Freight
Railroad Operations
D. Oil Spill Response Plans
E. Rail Routing
III. Background
A. Regulatory Actions
B. Emergency Orders and Non-Regulatory
Actions
C. NTSB Safety Recommendations
IV. Comments on the ANPRM
A. Commenter Key
B. Summary of Comments Relevant to the
Proposed Amendments in This NPRM
C. Summary of Comments on Possible
Amendments Not in This NPRM
V. Discussion of Comments and Section-bySection Review
A. High-Hazard Flammable Train
B. Notification to SERCs of Petroleum
Crude Oil Train Transportation
C. Rail Routing
D. Classification and Characterization of
Crude Oil of Mined Liquids and Gases
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E. Additional Requirements for HighHazard Flammable Trains
a. Speed Restriction
b. Alternative Brake Signal Propagation
Systems
F. New Tank Cars for High-Hazard
Flammable Trains
a. DOT Specification 117—Prescribed Car
b. DOT Specification 117—Performance
Standard
G. Existing Tank Cars for High-Hazard
Flammable Trains
H. Forthcoming FRA NPRM on Securement
and Attendance
VI. Regulatory Review and Notices
A. Executive Order 12866, Executive Order
13563, Executive Order 13610, and DOT
Regulatory Policies and Procedures
B. Unfunded Mandates Reform Act
C. Executive Order 13132
D. Executive Order 13175
E. Regulatory Flexibility Act, Executive
Order 13272, and DOT Policies and
Procedures
F. Paperwork Reduction Act
G. Environmental Assessment
H. Privacy Act
I. Executive Order 13609 and International
Trade Analysis
J. Statutory/Legal Authority for This
Rulemaking
K. Regulation Identifier Number (RIN)
I. Executive Summary
Expansion in United States (U.S.)
energy production has led to significant
challenges in the transportation system.
Expansion in oil production has led to
increasing volumes of product
transported to refineries. Traditionally,
pipelines and oceangoing tankers have
delivered the vast majority of crude oil
to U.S. refineries, accounting for
approximately 93 percent of total
receipts (in barrels) in 2012. Although
other modes of transportation—rail,
barge, and truck—have accounted for a
relatively minor portion of crude oil
shipments, volumes have been rising
very rapidly. With a growing domestic
supply, rail transportation, in particular,
has emerged as a flexible alternative to
transportation by pipeline or vessel. The
volume of crude oil carried by rail
increased 423 percent between 2011 and
2012.1 2 Volumes continued to increase
in 2013, as the number of rail carloads
of crude oil surpassed 400,000.3 U.S.
ethanol production has also increased
considerably during the last 10 years
and has generated similar growth in the
transportation of ethanol by rail.4 The
increase in shipments of large quantities
of flammable liquids by rail has led to
an increase in the number of train
accidents, posing a significant safety
and environmental concern.
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In this NPRM, PHMSA is proposing
revisions to the Hazardous Materials
Regulations (HMR; 49 CFR Parts 171–
180) that establish requirements for
‘‘high-hazard flammable train’’ (HHFT).
This proposed rule defines a HHFT as
a train comprised of 20 or more carloads
of a Class 3 flammable liquid and
ensures that the rail requirements are
more closely aligned with the risks
posed by the operation of these trains.
As discussed further in this preamble
and in our analysis, this rule primarily
impacts unit train shipments of ethanol
and crude oil; because ethanol and
crude oil are most frequently
transported in high volume shipments,
typically in trains with 20 or more cars
of those commodities. Currently, as
shipped, crude oil and ethanol are
typically classified as Class 3 flammable
liquids. The primary intent of this
rulemaking is to propose revisions to
the HMR that update and clarify the
regulations to prevent and mitigate the
consequences of a train accident
involving flammable liquids, should one
occur. Table 1 identifies those affected
by this NPRM and describes the
regulatory changes.
TABLE 1—AFFECTED ENTITIES AND REQUIREMENTS
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Proposed requirement
Affected entity
Better classification and characterization of mined gases and liquids .....................
• Written sampling and testing program for all mined gases and liquids, such as
crude oil, to address:
(1) frequency of sampling and testing;
(2) sampling at various points along the supply chain;
(3) sampling methods that ensure a representative sample of the entire mixture;
(4) testing methods to enable complete analysis, classification, and characterization of material;
(5) statistical justification for sample frequencies; and,
(6) duplicate samples for quality assurance.
Require offerer to certify that program is in place, document the testing and
sampling program, and make program information available to DOT personnel, upon request.
Rail routing risk assessment .....................................................................................
• Requires carriers to perform a routing analysis that considers 27 safety
and security factors. The carrier must select a route based on findings of
the route analysis. These planning requirements are prescribed in
§ 172.820 and would be expanded to apply to HHFTs.
Notification to SERCs.
• Require trains containing one million gallons of Bakken crude oil to notify
State Emergency Response Commissions (SERCs) or other appropriate
state delegated entity about the operation of these trains through their
States.
Reduced operating speeds.
• Restrict all HHFTs to 50-mph in all areas.
• PHMSA is requesting comment on three speed restriction options for
HHFTs that contain any tank cars not meeting the enhanced tank car
standards proposed by this rule:
1 See U.S. Rail Transportation of Crude Oil:
Background and Issues for Congress; https://fas.org/
sgp/crs/misc/R43390.pdf.
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Offerors/Shippers of all mined gases and liquids.
Rail Carriers, Emergency Responders.
2 See also ‘‘Refinery receipts of crude oil by rail,
truck, and barge continue to increase’’ https://
www.eia.gov/todayinenergy/detail.cfm?id=12131.
3 https://www.stb.dot.gov/stb/industry/econ_
waybill.html.
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4 Association of American Railroads. 2013.
Railroads and Ethanol. Available online at
https://www.aar.org/keyissues/Documents/
Background-Papers/
Railroads%20and%20Ethanol.pdf.
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TABLE 1—AFFECTED ENTITIES AND REQUIREMENTS—Continued
Proposed requirement
Affected entity
(1) a 40-mph maximum speed restriction in all areas
(2) a 40-mph speed restriction in high threat urban areas5; and,
(3) a 40-mph speed restriction in areas with a 100K+ population.
• PHMSA is also requesting comment on a 30-mph speed restriction for
HHFTs that do not comply with enhanced braking requirements.
Enhanced braking.
• Require all HHFTs be equipped with alternative brake signal propagation
systems. Depending on the outcome of the tank car standard proposal and
implementation timing, all HHFTs would be operated with either electronic
controlled pneumatic brakes (ECP), a two-way end of train device (EOT),
or distributed power (DP).
Enhanced standards for both new and existing tank cars .......................................
• Require new tank cars constructed after October 1, 2015 (that are used to
transport flammable liquids as part of a HHFT) to meet criteria for a selected option, including specific design requirements or performance criteria (e.g., thermal, top fittings, and bottom outlet protection; tank head and
shell puncture resistance). PHMSA is requesting comment on the following
three options for the DOT Specification 117:
1. FRA and PHMSA Designed Car, or equivalent
2. AAR 2014 Tank Car,6 or equivalent
3. Jacketed CPC–1232,7 or equivalent
• Require existing tank cars that are used to transport flammable liquids as
part of a HHFT, to be retrofitted to meet the selected option for performance requirements, except for top fittings protection. Those not retrofitted
would be retired, repurposed, or operated under speed restrictions for up
to five years, based on packing group assignment of the lading.
Table 2 further summarizes the three
options for the DOT Specification 117.
As noted in Table 1, PHMSA proposes
to require one of these options for new
tank cars constructed after October 1,
2015, if those tank cars are used as part
Tank Car Manufacturers, Tank Car owners, Shippers and
Rail Carriers.
of HHFT. In addition, for all three
Options, PHMSA proposes the
following timelines for tank cars used as
part of HHFT: (1) For Packing Group I,
DOT Specification 111 tank cars are not
authorized after October 1, 2017; (2) for
Packing Group II, DOT Specification
111 tank cars are not authorized after
October 1, 2018; and (3) for Packing
Group III, DOT Specification 111 tank
cars are not authorized after October 1,
2020.
TABLE 2—SAFETY FEATURES BY TANK CAR OPTION
Bottom outlet
handle
Option 1:
PHMSA and
FRA Designed Tank
Car.
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Tank car
Bottom outlet
handle removed or
designed
to prevent
unintended
actuation
during a
train accident.
GRL
(lbs)
286k
Head shield
type
Pressure relief valve
Full-height,
1⁄2 inch
thick head
shield.
Reclosing
pressure
relief device.
5 As defined in 49 CFR 1580.3—High Threat
Urban Area (HTUA) means an area comprising one
or more cities and surrounding areas including a
10-mile buffer zone, as listed in appendix A to Part
1580 of the 49 CFR.
6 On March 9, 2011 AAR submitted petition for
rulemaking P–1577, which was discussed in the
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Jacket
Tank material *
Top fittings
protection **
Thermal
protection
system
Minimum 11gauge
jacket constructed
from
A1011
steel or
equivalent.
The jacket
must be
weathertight.
TC–128
Grade B,
normalized
steel.
TIH Top fittings protection
system
and nozzle
capable of
sustaining,
without
failure, a
rollover
accident at
a speed of
9 mph.
Thermal protection
system in
accordance with
§ 179.18.
Shell thickness
⁄
inch Minimum.
9 16
ANPRM. In response to the ANPRM, on November
15, 2013, AAR and ASLRAA submitted as a
comment recommendations for tank car standards
that are enhanced beyond the design in P–1577. For
the purposes of this rulemaking this tank car will
be referred to as the ‘‘AAR 2014 tank car.’’ See
https://www.regulations.gov/
#!documentDetail;D=PHMSA-2012-0082-0090.
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Braking
ECP brakes.
7 In 2011, the AAR issued Casualty Prevention
Circular (CPC) 1232, which outlines industry
requirements for additional safety equipment on
certain DOT Specification 111 tanks ordered after
October 1, 2011, and intended for use in ethanol
and crude oil service.
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TABLE 2—SAFETY FEATURES BY TANK CAR OPTION—Continued
Tank car
Bottom outlet
handle
Option 2: AAR
2014 Tank
Car.
Bottom outlet
handle removed or
designed
to prevent
unintended
actuation
during a
train accident.
Option 3: Enhanced CPC
1232 Tank
Car.
DOT
111A100W1.
Specification
(Currently
Authorized).
GRL
(lbs)
Head shield
type
Pressure relief valve
286k
Full-height,
1⁄2 inch
thick head
shield.
Reclosing
pressure
relief device.
9 16
Bottom outlet
handle removed or
designed
to prevent
unintended
actuation
during a
train accident.
286k
Full Height
1⁄2 inch
thick head
shield.
Reclosing
pressure
relief device.
7 16
Bottom Outlets are
Optional.
263K
Optional;
Bare
Tanks half
height;
Jacket
Tanks full
height.
Reclosing
pressure
relief valve.
7 16
Jacket
Tank material *
Top fittings
protection **
Thermal
protection
system
Minimum 11gauge
jacket constructed
from
A1011
steel or
equivalent.
The jacket
must be
weathertight.
Minimum 11gauge
jacket constructed
from
A1011
steel or
equivalent.
The jacket
must be
weathertight.
Jackets are
optional.
TC–128
Grade B,
normalized
steel.
Equipped
per AAR
Specifications Tank
Cars, appendix E
paragraph
10.2.1.
Thermal protection
system in
accordance with
§ 179.18.
In trains with
DP or
EOT devices.
TC–128
Grade B,
normalized
steel.
Equipped
per AAR
Specifications Tank
Cars, appendix E
paragraph
10.2.1.
Thermal protection
system in
accordance with
§ 179.18.
In trains with
DP or
EOT devices.
TC–128
Grade B,
normalized
steel.*
Not required,
but when
Equipped
per AAR
Specifications Tank
Cars, appendix E
paragraph
10.2.1.
Optional ......
Not required.
Shell thickness
⁄
inch Minimum.
⁄
inch Minimum.
⁄
inch Minimum.
Braking
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* For the purposes of this figure, TC–128 Grade B normalized steel is used to provide a consistent comparison to the proposed options. Section 179.200–7 provides alternative materials which are authorized for the DOT Specification 111.
** Please note that the PHMSA does not propose to require additional top fittings protection for retrofits, because the costs are not supported by corresponding benefits. Newly constructed cars, however, are required to have additional top fittings protection. Except for additional top fittings protection, the requirements for newly
constructed tank cars and retrofits are the same.
The transportation of large volumes of
flammable liquids poses a risk to life,
property, and the environment. The
volume of flammable liquids shipped by
rail and in HHFTs has been increasing
rapidly since 2006, representing a
growing risk. Therefore, we are
reevaluating the structure of the HMR as
they pertain to rail transportation.
Approximately 68 percent of the
flammable liquids transported by rail
are comprised of crude oil or ethanol.
The U.S. is now the global leader in
crude oil production growth. According
to the rail industry, in 2009, there were
10,800 carloads of crude oil originations
transported by Class I railroads, and in
2013, there were over 400,000 carloads
of crude oil originations by Class I
railroads, or 37 times as many in the
U.S. 8 Crude oil production from the
Bakken region of the Williston Basin is
now over one million barrels per day.9
8 Association of American Railroads. 2013.
Moving Crude by Rail. December. Available online
at: https://dot111.info/wp-content/uploads/2014/01/
Crude-oil-by-rail.pdf.
9 Information regarding oil and gas production is
available at the following URL: https://www.eia.gov/
petroleum/drilling/#tabs-summary-2.
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U.S. ethanol production has increased
considerably during the last 10 years
and has generated similar growth in the
transportation of ethanol by rail,
according to a recent white paper by the
Association of American Railroads
(AAR).10 In 2008 there were around
292,000 rail carloads of ethanol. In
2011, that number increased over 40
percent, to 409,000.11 Not surprisingly,
this growth in rail traffic has been
accompanied by an increase in the
number of rail derailments and
accidents involving ethanol.
As the number of shipments of crude
oil in HHFTs has increased, the number
of mainline train accidents involving
crude oil has increased from zero in
2010 to five in 2013 and thus far five in
2014.12 This increase comes at a time
when, across the entire rail network, the
number of train accidents and
10 Association of American Railroads. 2013.
Railroads and Ethanol. Available online at
https://www.aar.org/keyissues/Documents/
Background-Papers/
Railroads%20and%20Ethanol.pdf.
11 https://www.stb.dot.gov/stb/industry/econ_
waybill.html.
12 Source: PHMSA Hazmat Inelegance Portal
(HIP), February 2014.
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hazardous materials releases are
decreasing; while total shipment
volume has increased, the total number
of train accidents has declined by 43
percent since 2003, and accidents
involving a hazardous materials release
has declined by 16 percent since 2003.13
The projected continued growth of
domestic crude oil production, and the
growing number of train accidents
involving crude oil, PHMSA concludes
that the potential for future severe train
accidents involving crude oil in HHFTs
has increased substantially. Such an
increase raises the likelihood of higherconsequence train accidents.
Recent accidents highlight the
potentially severe consequences of
accidents involving HHFTs carrying
crude oil. On December 30, 2013, a train
transporting grain derailed onto another
track into the path of a train
transporting crude oil, which had too
little time to stop before it collided with
the grain train, and then itself derailed
and unintentionally released product,
which ignited near Casselton, North
13 Data from compiled by FRA’s Office of Safety
Analysis.
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Federal Register / Vol. 79, No. 148 / Friday, August 1, 2014 / Proposed Rules
Dakota, prompting authorities to issue a
voluntary evacuation of the city and
surrounding area. On November 8, 2013,
a train transporting crude oil to the Gulf
Coast from North Dakota derailed in
Aliceville, Alabama, spilling crude oil
in nearby wetlands ignited. On July 6,
2013, a catastrophic railroad accident
´
occurred in Lac-Megantic, Quebec,
Canada, when an unsecured and
unattended freight train transporting
crude oil rolled down a descending
grade and subsequently derailed,
resulting in the unintentional release of
lading from multiple tank cars. The
subsequent fires and explosions, along
with other effects of the accident,
resulted in the deaths of 47 individuals.
In addition, the derailment caused
extensive damage to the town center, a
release of hazardous materials resulting
in a massive environmental impact that
will require substantial clean-up costs,
and the evacuation of approximately
2,000 people from the surrounding area.
Accidents involving HHFTs
transporting ethanol can also cause
severe damage. On August 5, 2012, a
train derailed 18 of 106 cars, 17 of
which were carrying ethanol, near
Plevna, MT. Twelve of the 17 cars
released lading and began to burn,
causing two grass fires, a highway near
the site to be closed, and over $1 million
in damages. On October 7, 2011, a train
derailed 26 loaded freight cars
(including 10 loaded with ethanol)
approximately one-half mile east of
Tiskilwa, IL. The release of ethanol and
resulting fire initiated an evacuation of
about 500 residents within a 1⁄2-mile
radius of the accident scene, and
resulted in damages over $1.8 million.
On June 19, 2009, near Rockford, IL, a
train derailed 19 cars, all of which
contained ethanol, and 13 of the
derailed cars caught fire. The derailment
destroyed a section of single main track
and an entire highway-rail grade
crossing. As a result of the fire that
erupted after the derailment, a
passenger in one of the stopped cars was
fatally injured, two passengers in the
same car received serious injuries, and
five occupants of other cars waiting at
the highway/rail crossing were injured.
Two responding firefighters also
sustained minor injuries. The release of
ethanol and resulting fire initiated a
mandatory evacuation of about 2,000
residents within a 1⁄2-mile radius of the
accident scene and damages of
approximately $1.7 million. The EPA
estimated that 60,000 gallons of ethanol
spilled into an unnamed stream, which
flowed near the Rock and Kishwaukee
Rivers.
The following table highlights the risk
of HHFTs by summarizing the impacts
of selected major train accidents
involving trains of Class 3 flammable
liquid.
TABLE 3—MAJOR CRUDE OIL/ETHANOL TRAIN ACCIDENTS IN THE U.S.
[2006–2014]
Location
Date
(MM/YY)
Number of
crude oil/
ethanol cars
penetrated
Number
of tank
cars derailed
Speed at
derailment
in miles per
hour
(mph)
LaSalle, CO ...............
05/14
5
1
9
Lynchburg, VA ..........
04/14
17
2
23
Vandergrift, PA ..........
New Augusta, MS .....
Casselton, ND ...........
02/14
01/14
12/13
21
26
20
4
25
18
31
45
42
Aliceville, AL ..............
11/13
26
25
39
Plevna, MT ................
Columbus, OH ..........
08/12
07/12
17
3
12
3
Tiskilwa, IL ................
10/11
10
Arcadia, OH ..............
02/11
Rockford/Cherry Valley, IL.
Painesville, OH .........
New Brighton, PA .....
Material
and type
of train
25
23
Crude Oil .....
(unit)
Crude Oil .....
(unit)
Crude Oil .....
Crude Oil .....
Crude Oil .....
(unit)
Crude Oil .....
(unit)
Ethanol ........
Ethanol ........
10
34
31
31
46
06/09
19
13
19
10/07
10/06
7
23
5
20
48
37
Product
loss
(gallons
of crude
or
ethanol)
Fire
Type of train accident
or cause of train accident
5,000
No ..........
30,000
Yes .........
To Be Determined
(TBD).
TBD.
10,000
90,000
476,436
No ..........
No ..........
Yes .........
TBD.
TBD.
Collision.
630,000
Yes .........
TBD.
245,336
53,347
Yes .........
Yes ........
Ethanol ........
143,534
Yes .........
Ethanol
(unit)
Ethanol
(unit)
Ethanol
Ethanol
(unit)
........
834,840
Yes ........
TBD.
TBD—NTSB Investigation.
TBD—NTSB Investigation.
Rail Defect.
........
232,963
Yes .........
Washout.
........
........
76,153
485,278
Yes .........
Yes .........
Rail Defect.
Rail Defect.
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Note 1. The term ‘‘unit’’ as used in this chart means that the train was made up only of cars carrying that single commodity, as well as any required non-hazardous buffer cars and the locomotives.
Note 2. All accidents listed in the table involved HHFTs.
Note 3. All crude oil or crude oil/LPG accidents involved a train transporting over 1 million gallons of oil.
While not all accidents involving
crude oil and ethanol release as much
product or have as significant
consequences as those shown in this
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table, these accidents indicate the
potential harm from future releases.
Table 4 provides a brief summary of the
justifications for each provision in this
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NPRM, and how each provision will
address the safety risks described
previously.
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45021
TABLE 4—RULEMAKING PROVISIONS AND SAFETY JUSTIFICATIONS
Provision
Justification
Rail Routing ........................
PHMSA is proposing routing requirements to reduce the risk of a train accident. This proposal requires railroads to
balance the risk factors to identify the route that poses the lower risk. As such, they may, in certain cases,
choose a route that eliminates exposure in areas with high population densities but poses a risk for more frequent events in areas with very low densities. In other cases the risk of derailment may be so low along a section of track that, even though it runs through a densely populated area, it poses the lowest total risk when severity and likelihood are considered.
PHMSA is proposing to require a sampling and testing program for mined gas and liquid, such as crude oil.
PHMSA expects the proposed requirements would reduce the expected non-catastrophic damages and ensure
that materials are properly classified in accordance with the HMR.
PHMSA is proposing to codify the May 7, 2014, DOT issued an Emergency Restriction/Prohibition Order in Docket
No. DOT–OST–2014–0067 (EO or Order). Recent accidents have demonstrated the need for action in the form
of additional communication between railroads and emergency responders to ensure that the emergency responders are aware of train movements carrying large quantities of crude oil through their communities.
PHMSA is proposing to restrict the speed of HHFTs. Speed is a factor that may contribute to derailments. Speed
can influence the probability of an accident, as lower speeds may allow for a brake application to stop the train
before a collision. Speed also increases the kinetic energy of a train, resulting in a greater possibility of the tank
cars being punctured in the event of a derailment. The proposed restrictions will reduce the frequency and severity of train accidents.
To reduce the number of cars and energy associated with train accidents, PHMSA is proposing to require alternative brake signal propagation systems: Distributed power (DP), or two-way end of train devices (EOT); for
tank car Option 1, electronic controlled pneumatic brakes (ECP)
PHMSA is proposing a new DOT Specification 117 tank car to address the risks associated with the rail transportation of ethanol and crude oil and the risks posed by HHFTs. All tank car Options for the DOT Specification
117 incorporate several enhancements to increase puncture resistance; provide thermal protection to survive a
100-minute pool fire; and protect top fitting (new construction only) and bottom outlets during a derailment.
Under all Options, the proposed system of design enhancements would reduce the consequences of a derailment of tank cars carrying crude oil or ethanol. There would be fewer car punctures, fewer releases from the
service equipment (top and bottom fittings), and delayed release of flammable liquid from the tank cars through
the pressure relief devices.
Classification of Mined Gas
and Liquid.
Notification to SERCs .........
Speed Restrictions ..............
Braking ................................
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Tank Car Specifications ......
The consequences of train accidents
and increase in the rail transportation of
flammable liquids highlight the need to
review existing regulations and industry
practices related to such transportation.
PHMSA and FRA are focused on
reducing the risks posed by HHFTs and
are taking action to prevent accidents
from occurring and to mitigate the
consequences when accidents do occur.
PHMSA and FRA’s actions to date
demonstrate their focus on reducing risk
associated with the rail transportation of
large quantities of flammable liquids.
PHMSA and FRA actions include: (1)
Issuing FRA’s Emergency Order No. 28
(EO 28) (78 FR 48218) published on
August 7, 2013 stressing train
securement; (2) issuing two Joint Safety
Advisories published on August 7, 2013
(78 FR 48224) and November 20, 2013
(78 FR 69745) stressing the importance
of security planning and proper
characterization and classification of
crude oil; (3) initiating a comprehensive
review of operational factors that impact
the transportation of hazardous
materials by rail in a public meeting
held on August 27–28, 2013 (78 FR
42998); (4) referring safety issues related
to EO 28 and the August 7, 2013 Joint
Safety Advisory to FRA’s Railroad
Safety Advisory Committee (RSAC); (5)
issuing an emergency order on February
25, 2014, which was revised and
amended on March 6, 2014 requiring
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that all rail shipments of crude oil that
is properly classed as a flammable
liquid in Packing Group (PG) III material
be treated as a PG I or II material; 14 (6)
issuing an emergency order on May 7,
2014, requiring all railroads that operate
trains containing one million gallons of
Bakken crude oil to notify SERCs about
the operation of these trains through
their States; 15 (7) issuing a Safety
Advisory on May 7, 2014, urging
carriers transporting Bakken crude oil
by rail to select and use tank cars of the
highest integrity to transport the
material; 16 and (8) publishing the
September 6, 2013, advance notice of
proposed rulemaking (ANPRM)
responding to eight petitions for
rulemaking and four NTSB Safety
Recommendations related to the
transportation of hazardous materials by
rail (78 FR 54849).
In addition to these eight actions,
PHMSA issued a Safety Alert on January
2, 2014, warning of potential crude oil
14 See Docket No. DOT–OST–2014–0025. See also
https://www.phmsa.dot.gov/staticfiles/PHMSA/
DownloadableFiles/Amended_Emergency_Order_
030614.pdf.
15 https://www.phmsa.dot.gov/pv_obj_cache/pv_
obj_id_D9E224C13963CAF0AE4F15A8B3C4465BAE
AF0100/filename/Final_EO_on_Transport_of_
Bakken_Crude_Oi_05_07_2014.pdf.
16 https://www.phmsa.dot.gov/pv_obj_cache/pv_
obj_id_9084EF057B3D4E74A2DEB5CC86006951
BE1D0200/filename/Final_FRA_PHMSA_Safety_
Advisory_tank_cars_May_2014.pdf.
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variability and emphasizing the proper
and sufficient testing to ensure accurate
characterization and classification. The
Safety Alert expressed PHMSA’s
concern that unprocessed crude oil may
affect the integrity of packaging or
present additional hazards related to
corrosivity, sulfur content, and
dissolved gas content.17 To address
these risks, this NPRM is proposing
additional requirements for a sampling
plan that would include proper
characterization, classification, and
selection of a hazardous material’s
Packing Group. Further, the NPRM is
proposing to expand the routing
requirements under subpart I of part 172
of the HMR to include HHFTs. Through
its speed, tank car, braking, and
notification requirements, this NPRM is
intended to take a comprehensive
approach to the risks of HHFTs.
PHMSA has prepared and placed in
the docket a Regulatory Impact Analysis
(RIA) addressing the economic impact
of this proposed rule. Table 5 shows the
costs and benefits by affected section
and rule provision over a 20 year
period, discounted at a 7% rate. Please
note that because there is overlap in the
risk reduction achieved between some
of the proposed requirements listed in
17 See https://www.phmsa.dot.gov/pv_obj_cache/
pv_obj_id_111F295A99DD05D9B698AE8968F7C174
2DC70000/filename/1_2_14%20Rail_Safety_
Alert.pdf.
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Federal Register / Vol. 79, No. 148 / Friday, August 1, 2014 / Proposed Rules
Table 5, the total benefits and costs of
the provisions cannot be accurately
calculated by summing the benefits and
costs of each proposed provision. For
example, the benefits for tank car
Option 1, the PHMSA and FRA
Designed Car, include benefits that are
also presented as part of the benefits for
the proposed ‘‘Braking’’ requirements at
49 CFR 174.130. Table 6 shows an
explanation of the comprehensive
benefits and costs (i.e., the combined
effects of individual provisions), and the
estimated benefits, costs, and net
benefits of each proposed scenario.
Please also note that, given the
uncertainty associated with the risks of
crude oil and ethanol shipments, Table
5 contains a range of benefits estimates.
The low end of the range of estimated
benefits estimates risk from 2015 to
2034 based on the U.S. safety record for
crude oil and ethanol from 2006 to
2013, adjusting for the projected
increase in shipment volume over the
next 20 years. Absent this proposed
rule, we predict about 15 mainline
derailments for 2015, falling to a
prediction of about 5 mainline
derailments annually by 2034. The high
end of the range of estimated benefits
includes the same estimate of 5 to 15
annual mainline derailments predicted,
based on the U.S. safety record, plus an
estimate that the U.S. would experience
an additional 10 safety events of higher
consequence—nine of which would
have environmental damages and
monetized injury and fatality costs
exceeding $1.15 billion per event and
one of which would have environmental
damages and monetized injury and
fatality costs exceeding $5.75 billion—
over the next 20 years.
TABLE 5—20 YEAR COSTS AND BENEFITS BY STAND-ALONE PROPOSED REGULATORY AMENDMENTS 2015–2034 18
Affected section 19
Provision
Benefits
(7%)
49 CFR 172.820 ..................
Rail Routing+ ......................................................
49 CFR 173.41 ....................
Classification of Mined Gas and Liquid ..............
49 CFR 174.310 ..................
Notification to SERCs .........................................
Speed Restriction: Option 1: 40 mph speed limit
all areas*.
Speed Restriction: Option 2: 40 mph 100k
people*.
Speed Restriction: Option 3: 40 mph in HTUAs*
Braking: Electronic Pneumatic Control with DP
or EOT#.
Option 1: PHMSA and FRA designed car @ .....
Option 2: AAR 2014 Tank Car ...........................
Option 3: Jacketed CPC–1232 (new const.) ......
Cost effective if routing were to reduce risk of
an incident by 0.17%.
Cost effective if this requirement reduces risk
by 0.61%.
Qualitative ...........................................................
$199 million–$636 million ...................................
0
2,680
$33.6 million–$108 million ..................................
240
$6.8 million–$21.8 million ...................................
$737 million–$1,759 million ................................
22.9
500
$822 million–$3,256 million ................................
$610 million–$2,426 million ................................
$393 million–$1,570 million ................................
3,030
2,571
2,040
49 CFR Part 179 .................
Costs (7%)
(millions)
$4.5
16.2
Note: ‘‘*’’ indicates voluntary compliance regarding crude oil trains in high-threat urban areas (HTUA).
‘‘+’’ indicates voluntary actions that will be taken by shippers and railroads.
‘‘#’’ indicates that only tank car Option 1, the PHMSA and FRA designed car, has a requirement for ECP brakes. However, all HHFTs would
be required to have DP or two-way EOT, regardless of which tank car Option is selected at the final rule stage.
TABLE 6—20 YEAR BENEFITS AND COSTS OF PROPOSAL COMBINATIONS OF PROPOSED REGULATORY AMENDMENTS
2015–2034 20
Benefit Range
(millions)
PHMSA and FRA Design Standard + 40 MPH System Wide ......................................................
PHMSA and FRA Design Standard + 40 MPH in 100K ...............................................................
PHMSA and FRA Design Standard + 40 MPH in HTUA .............................................................
AAR 2014 Standard + 40 MPH System Wide ..............................................................................
AAR 2014 Standard + 40 MPH in 100K .......................................................................................
AAR 2014 Standard + 40 MPH in HTUA ......................................................................................
CPC 1232 Standard + 40 MPH System Wide ..............................................................................
CPC 1232 Standard + 40 MPH in 100K .......................................................................................
CPC 1232 Standard + 40 MPH in HTUA .....................................................................................
sroberts on DSK5SPTVN1PROD with PROPOSALS
Proposal
$1,436–$4,386 .........................
$1,292–$3,836 .........................
$1,269–$3,747 .........................
$794–$3,034 ............................
$641–$2,449 ............................
$616–$2,354 ............................
$584–$2,232 ............................
$426–$1,626 ............................
$400–$1,527 ............................
II. Overview of Current Regulations
Relevant to This Proposal
Federal hazardous materials
transportation law (Federal hazmat law;
49 U.S.C. 5101–5128) authorizes the
18 All costs and benefits are in millions over 20
years, and are discounted to present value using a
7 percent rate.
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Cost
(millions)
$5,820
3,380
3,163
5,272
2,831
2,614
4,741
2,300
2,083
Secretary of Transportation (Secretary)
to ‘‘prescribe regulations for the safe
transportation, including security, of
hazardous material in intrastate,
interstate, and foreign commerce.’’ The
Secretary has delegated this authority to
PHMSA. 49 CFR 1.97(b). PHMSA is
responsible for overseeing a hazardous
materials safety program that minimizes
the risks to life and property inherent in
transportation in commerce. The HMR
provide safety and security
requirements for shipments valued at
19 All affected sections of the Code of Federal
Regulations (CFR) are in Title 49.
20 All costs and benefits are in millions, and are
discounted to present value using a 7 percent rate.
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more than $1.4 trillion annually.21 The
HMR are designed to achieve three
goals: (1) To ensure that hazardous
materials are packaged and handled
safely and securely during
transportation; (2) to provide effective
communication to transportation
workers and emergency responders of
the hazards of the materials being
transported; and (3) to minimize the
consequences of an incident should one
occur. The hazardous material
regulatory system is a risk management
system that is prevention-oriented and
focused on identifying a safety or
security hazard, thus reducing the
probability and quantity of a hazardous
material release.
Under the HMR, hazardous materials
are categorized by analysis and
experience into hazard classes and
packing groups based upon the risks
that they present during transportation.
The HMR specify appropriate packaging
and handling requirements for
hazardous materials based on such
classification, and require an offeror to
communicate the material’s hazards
through the use of shipping papers,
package marking and labeling, and
vehicle placarding. The HMR also
require offerors to provide emergency
response information applicable to the
specific hazard or hazards of the
material being transported. Further, the
HMR mandate training for persons who
prepare hazardous materials for
shipment or who transport hazardous
materials in commerce and require the
development and implementation of
plans to address security risks related to
the transportation of certain types and
quantities of hazardous materials in
commerce, including additional
planning requirements for
transportation by rail (e.g., the routing of
the material).
The HMR also include operational
requirements applicable to each mode of
transportation. The Secretary has
authority over all areas of railroad
transportation safety (Federal railroad
safety laws, principally 49 U.S.C.
chapters 201–213), and delegates this
authority to FRA. 49 CFR 1.89. FRA
inspects and audits railroads, tank car
facilities, and offerors for compliance
with both FRA and PHMSA regulations.
FRA also has an extensive, wellestablished research and development
program to enhance all elements of
railroad safety including hazardous
materials transportation.
As a result of the shared role in the
safe and secure transportation of
21 2007 Commodity Flow Survey, Research and
Innovative Technology Administration, Bureau of
Transportation Statistics.
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Jkt 232001
hazardous materials by rail, PHMSA
and FRA work very closely when
considering regulatory changes.
Regarding rail safety and security,
PHMSA and FRA take a system-wide,
comprehensive approach consistent
with the risks posed by the bulk
transport of hazardous materials by rail.
To address our concerns regarding the
risks associated with mined liquids and
gases (like crude oil), and HHFTs, we
are focusing on three areas: (1) Proper
classification and characterization; (2)
operational controls to lessen the
likelihood and consequences of
accidents; and (3) improvements to tank
car integrity. This approach is designed
to minimize the occurrence of train
accidents and mitigate the damage
caused should an accident occur.
As described throughout this NPRM,
PHMSA and FRA have relied on a
variety of regulatory and non-regulatory
methods to address concerns regarding
HHFTs. These efforts have included
issuing guidance, initiating
rulemakings, participating in
transportation safety committees,
holding public meetings with the
regulated community and other
stakeholders, enhancing enforcement
efforts, reaching out to the public, and
addressing tank car integrity and freight
rail safety in general. All of these efforts
have been consistent with our system
safety approach. We are confident that
collectively these actions have provided
and will continue to provide valuable
rail safety enhancements, information
and guidance to the regulated
community, and improve overall safety
for the public.
This overview section provides a
general discussion of the current
regulations that affect the safety of
HHFTs. These issues include: (1) Proper
classification and characterization of the
hazardous materials offered for
transportation; (2) packagings
authorized for the materials transported
in HHFTs; (3) the role of track integrity
in preventing train accidents; (4) oil
spill response plans; and (5) routing of
trains based on an assessment of the
safety and security risks along routes.
A. Classification and Characterization
of Mined Liquids and Gases
The proper classification and
characterization of a hazardous material
is a key requirement under the HMR, as
it dictates which other requirements
apply, such as specific operational
controls and proper packaging selection.
Classification is simply ensuring the
proper hazard class and packing group
(if applicable) are assigned to a
particular material. Characterization is a
complete description of the properties
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45023
of a material during the transportation
cycle. Characterization includes the
identification of the effects a material
has on both the reliability and safety of
the packaging that contains it. Proper
classification and characterization is
especially important when dealing with
a material such as mined liquids and
gases, including crude oil, as these
materials’ properties are variable. Crude
oil’s properties are not easily
understood and the characterization
may vary considerably based on time,
location, method of extraction,
temperature at time of extraction or
processing, and the type and extent of
processing of the material. In contrast,
the classification and characterization of
manufactured products is generally well
understood and consistent.
Under § 173.22 of the HMR, it is the
offeror’s responsibility to properly
‘‘class and describe the hazardous
material in accordance with parts 172
and 173 of the HMR.’’ When a single
material meets more than one hazard
class, it must be classed based on the
hazard precedence table in § 173.2a.
Once an offeror determines the hazard
class of a material, the offeror must then
select the most appropriate proper
shipping name from the § 172.101
Hazardous Materials Table (HMT).
In the case of crude oil, relevant
properties to properly classify a
flammable liquid include: Flash point,
and boiling point (See section 173.120).
The HMR does not specifically provide
requirements for characterization tests
however; relevant properties that may
affect the characterization of crude oil
include corrosivity, vapor pressure,
specific gravity at loading and reference
temperatures, and the presence and
concentration of specific compounds
such as sulfur. Characterization of
certain properties enables an offeror to
select the most appropriate shipping
name, and identify key packaging
considerations. Based on the shipping
name the HMT provides the list of
packagings authorized for use by the
HMR. As indicated in § 173.24(e), even
though certain packagings are
authorized, it is the responsibility of the
offeror to ensure that such packagings
are compatible with their lading. Such
information and determination of the
authorized packaging also ensure that
the appropriate outage is maintained in
accordance with § 173.24(a).
Crude oil transported by rail is often
derived from different sources and is
then blended, complicating proper
classification and characterization of the
material. PHMSA and FRA audits of
crude oil loading facilities, prior to the
issuance of the February 26, 2014
Emergency Restriction/Prohibition
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Order, indicate that the classification of
crude oil being transported by rail was
often based solely on a generic Safety
Data Sheet (SDS). The data on these
sheets only provide a material
classification and a range of material
properties. This SDS information is
typically provided by the consignee (the
person to whom the shipment is to be
delivered) to the offeror. In these
instances, it is possible no validation of
the crude oil properties took place.
Further, FRA’s audits indicate that SDS
information is often not gleaned from
any recently conducted analyses or from
analyses of the many different sources
(wells) of the crude oil.
Improper classification and
characterization can also impact
operational requirements under the
HMR. Offerors and carriers must ensure
that outage is considered when loading
a tank car. Section 173.24b(a) of the
HMR prescribes the minimum tank car
outage for hazardous materials at one
percent at a reference temperature that
is based on the existence of tank car
insulation. A crude oil offeror must
know the specific gravity of the
hazardous material at the reference
temperature as well as the temperature
and specific gravity of the material at
that temperature when loaded. This
information is then used to calculate the
total quantity that can be safely loaded
into the car to comply with the one
percent outage requirement. If the
outage is not properly calculated
because the material’s specific gravity is
unknown (or is provided as a range), the
tank car could be loaded such that if the
temperature increases during
transportation, the tank will become
shell-full, increasing the likelihood of a
leak from the valve fittings or manway,
and increase risk during a train
accident.
Since 2004, approximately 10 percent
of the one-time movement approval
(OTMA) requests that FRA has received
under the requirements of 49 CFR
174.50 have been submitted to move
overloaded tank cars. Of these requests,
33 percent were tank cars containing
flammable liquids. FRA notes that tank
cars overloaded by weight are typically
identified when the tank cars go over a
weigh-in-motion scale at a railroad’s
classification yard. As previously
indicated, crude oil and ethanol are
typically moved in HHFTs, and the cars
in these trains are generally moved as a
single block in a ‘‘through’’ priority or
‘‘key train.’’ 22 As a result, the train is
22 On August 5, 2013, AAR published Circular
No. OT–55–N. This document supersedes OT–55–
M, issued October 1, 2012. The definition of a ‘‘key
train’’ was revised to include ‘‘20 car loads or
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not broken up in a classification yard for
individual car routing purposes, and
cars do not typically pass over weigh-inmotion scales in classification yards.
Therefore, it is unlikely that FRA would
receive many OTMA requests for
overloaded tank cars containing crude
oil, suggesting that there is a potential
of underreporting. Overloads of general
service flammable liquid tank cars
should not be confused with any excess
capacity issues. We do not have
information that shippers are filling the
excess capacity available to them.
Moreover, crude oil accounted for the
most non-accident releases (NARs) 23 by
commodity in 2012, nearly doubling the
next highest commodity (alcohols not
otherwise specified, which accounts for
a comparable annual volume
transported by rail). FRA’s data indicate
that 98 percent of the NARs involved
loaded tank cars. Product releases
through the top valves and fittings of
tank cars when the hazardous material
expands during transportation. This
suggests that loading facilities may not
know the specific gravity of the
hazardous materials loaded into railroad
tank cars, resulting in a lack of sufficient
outage.
Commenters to the ANPRM noted
incidents involving damage to tank cars
in crude oil service in the form of severe
corrosion of the internal surface of the
tank, manway covers, and valves and
fittings. A possible cause is
contamination of the crude oil by
materials used in the fracturing process
that are corrosive to the tank car tank
and service equipment. Therefore, when
crude oil is loaded into tank cars, it is
critical that the existence and
concentration of specific elements or
compounds be identified, along with the
corrosivity of the materials to the tank
cars and service equipment. Proper
identification also enables an offeror, in
coordination with the tank car owner, to
determine if there is a need for an
interior coating or lining, alternative
materials of construction for valves and
fittings, and performance requirements
for fluid sealing elements, such as
portable tank loads of any combination of
hazardous material.’’ Therefore, the maximum
speed of these trains is limited to 50 MPH. The
document is available in the public docket for this
proceeding and at the following URL: https://
www.aar.com/CPC-1258%20OT-55-N%208-513.pdf.
23 According to the AAR, a non-accident release
(NAR) is the unintentional release of a hazardous
material while in transportation, including loading
and unloading while in railroad possession, which
is not caused by a derailment, collision, or other
rail-related accident. NARs consist of leaks,
splashes, and other releases from improperly
secured or defective valves, fittings, and tank shells
and also include venting of non-atmospheric gases
from safety release devices.
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gaskets and o-rings. These steps will
help ensure the reliability of the tank
car until the next qualification event.
For the reasons outlined above,
proper classification and
characterization of hazardous materials
is critical to ensuring that materials are
packaged and transported safely. The
HMR do not prescribe a specific test
frequency for classification and
characterization of hazardous materials.
However, as provided in § 173.22, the
regulations clearly intend for the
frequency and type of testing to be
based on an offeror’s knowledge of the
hazardous material, with specific
consideration given to the volume of
hazardous material shipped, the variety
of the sources of the hazardous material,
and the processes used to generate the
hazardous material. Once an offeror has
classified and characterized the
material; selected the appropriate
packaging; loaded the packaging; and
marked, labeled, and placarded in
accordance with the HMR, the offeror
must ‘‘certify’’ the shipment.
Section 172.204 of the HMR currently
requires the offeror of the hazardous
material to ‘‘certify that the material is
offered for transportation in accordance
with this subchapter.’’ Certification is a
very important step in the
transportation process. The certification
indicates the HMR was followed and
that all requirements have been met.
The shipper’s certification must include
either of the following statements:
This is to certify that the above-named
materials are properly classified, described,
packaged, marked and labeled, and are in
proper condition for transportation according
to the applicable regulations of the
Department of Transportation.
or—
I hereby declare that the contents of this
consignment are fully and accurately
described above by the proper shipping
name, and are classified, packaged, marked
and labeled/placarded, and are in all respects
in proper condition for transport according to
applicable international and national
governmental regulations.
As such, ultimately, the offeror is
responsible for certifying a correct
classification, and while the HMR do
not specifically prescribe a frequency
for classification, it requires an offeror
to consider each hazard class in
accordance with the defined HMR test
protocol. As previously discussed,
improper classification and
characterization can have serious
ramifications that could impact
transportation safety.
On January 23, 2014, in response to
´
its investigation of the Lac-Megantic
accident, the NTSB issued three
recommendations to PHMSA and FRA.
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Safety Recommendation R–14–6
requested that PHMSA require shippers
to sufficiently test and document the
physical and chemical characteristics of
hazardous materials to ensure the
proper classification, packaging, and
record-keeping of products offered in
transportation. These and other NTSB
Safety Recommendation and the
corresponding PHMSA responses are
discussed in further detail in Section C
of the background portion of this
document.
B. Packaging
For each proper shipping name, bulk
packaging requirements are provided in
Column (8C) of the HMT. For most
45025
flammable liquids, the authorized
packaging requirements for a PG I
material are provided in § 173.243 and
for PGs II and III in § 173.242. The
following table is provided as a general
guide for the packaging options for rail
transport provided by the HMR for a
flammable and combustible liquids.
TABLE 7—TANK CAR OPTIONS 24
Flammable liquid, PG I
Flammable liquid, PG II
and III
DOT 103 ............................................................
DOT 104 ............................................................
DOT 105 ............................................................
DOT 109 ............................................................
DOT 111 ............................................................
DOT 112 ............................................................
DOT 114 ............................................................
DOT 115 ............................................................
DOT 120 ............................................................
............................................................................
DOT 103 ...........................................................
DOT 104 ...........................................................
DOT 105 ...........................................................
DOT 109 ...........................................................
DOT 111 ...........................................................
DOT 112 ...........................................................
DOT 114 ...........................................................
DOT 115 ...........................................................
DOT 120 ...........................................................
AAR 206W ........................................................
...........................................................................
...........................................................................
Combustible Liquid
DOT 103.
DOT 104.
DOT 105.
DOT 109.
DOT 111.
DOT 112.
DOT 114.
DOT 115.
DOT 120.
AAR 206W.
AAR 203W.
AAR 211W.
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Note 1. Sections 173.241, 173.242, and 173.243 authorize the use of the above tank cars.
Note 2. DOT 103, 104,105, 109, 112, 114, and 120 tank cars are pressure tank cars (HMR; Part 179, Subpart C).
Note 3. DOT 111 and 115 tank cars are non-pressure tank cars (HMR; Part 179, Subpart D).
Note 4. AAR 203W, AAR 206W, and AAR 211W tank cars are non-DOT specification tank cars that meet AAR standards. These tank cars are
authorized under § 173.241 of the HMR (see Special Provision B1, as applicable).
Note 5. DOT 114 and DOT 120 pressure cars are permitted to have bottom outlets and, generally, would be compatible with the DOT 111.
The offeror must select a packaging
that is suitable for the properties of the
material and based on the packaging
authorizations provided by the HMR.
With regard to package selection, the
HMR require in § 173.24(b) that each
package used for the transportation of
hazardous materials be ‘‘designed,
constructed, maintained, filled, its
contents so limited, and closed, so that
under conditions normally incident to
transportation . . . there will be no
identifiable (without the use of
instruments) release of hazardous
materials to the environment [and] . . .
the effectiveness of the package will not
be substantially reduced.’’ Under this
requirement, offerors must consider
how the properties of the material
(which can vary depending on
temperature and pressure) will affect the
packaging.
The DOT Specification 111 tank car is
one of several cars authorized by the
HMR for the rail transportation of many
hazardous materials, including ethanol,
crude oil and other flammable liquids.
For summary of the design requirements
of the DOT Specification 111 tank car
see table 2 in the executive summary.
Provided in table 8 below, are estimates
of the types of tank car tanks and
corresponding services.
24 Additional information on tank car
specifications is available at the following URL:
https://www.bnsfhazmat.com/refdocs/
1326686674.pdf.
25 Source: RSI presentation at the NTSB rail safety
forum April 22, 2014, update provided on June 18,
2014.
26 In 2013 there were approximately 400,000
originations of tank car loads of crude oil. In 2012,
there were nearly 234,000 originations. In 2011
there were nearly 66,000 originations. In 2008 there
were just 9,500 originations. Association of
American Railroads, Moving Crude Petroleum by
Rail, https://dot111.info/wp-content/uploads/2014/
01/Crude-oil-by-rail.pdf (December 2013).
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TABLE 8—ESTIMATES FOR CURRENT
FLEET OF RAIL TANK CARS 25
Tank car category
Population
Total # of Tank Cars ............
Total # of DOT 111 ..............
Total # of DOT 111 in Flammable Liquid Service ........
Total # of CPC 1232 in
Flammable Liquid Service
Total # of Tank Cars hauling
Crude Oil ...........................
Total # of Tank Cars Hauling
Ethanol ..............................
CPC 1232 (Jacketed) in
Crude Oil Service ..............
CPC 1232 (Jacketed) in Ethanol Service ......................
CPC 1232 (Non-Jacketed) in
Crude Oil Service ..............
CPC 1232 (Non-Jacketed) in
Ethanol Service .................
PO 00000
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334,869
272,119
80,500
17,300
42,550
29,780
4,850
0
9,400
480
TABLE 8—ESTIMATES FOR CURRENT
FLEET OF RAIL TANK CARS 25—Continued
Tank car category
DOT 111 (Jacketed) in
Crude Oil Service ..............
DOT 111 (Jacketed) in Ethanol Service ......................
DOT 111 (Non-Jacketed) in
Crude Oil Service ..............
DOT 111 (Non-Jacketed) in
Ethanol Service .................
Population
5,500
100
22,800
29,200
Rising demand for rail carriage of
crude oil 26 and ethanol 27 increases the
risk of train accidents involving those
materials. Major train accidents often
result in the release of hazardous
materials. These events pose a
significant danger to the public and the
environment. FRA closely monitors
train accidents involving hazardous
materials and documents the damage
sustained by all cars involved in the
accident.
In published findings from the June
19, 2009, incident in Cherry Valley,
27 In 2011 there were nearly 341,000 originations
of tank car loads of ethanol, up from 325,000 in
2010. In 2000 there were just 40,000 originations.
Association of American Railroads, Railroads and
Ethanol, https://www.aar.org/keyissues/Documents/
Background-Papers/
Railroads%20and%20Ethanol.pdf. (April 2013).
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Illinois, the NTSB indicated that the
DOT Specification 111 tank car can
almost always be expected to breach in
the event of a train accident resulting in
car-to-car impacts or pileups.28 In
addition, PHMSA received numerous
petitions encouraging rulemaking and
both FRA and PHMSA received letters
from members of Congress in both
parties urging prompt, responsive
actions from the Department. The
Association of American Railroads
(AAR) created the T87.6 Task Force to
consider several enhancements to the
DOT Specification 111 tank car design
and rail carrier operations to enhance
rail transportation safety.
Simultaneously, FRA conducted
research on long-standing safety
concerns regarding the survivability of
the DOT Specification 111 tank cars
designed to current HMR standards and
used for the transportation of ethanol
and crude oil, focusing on issues such
as puncture resistance and top fittings
protection. The research indicated that
special consideration is necessary for
the transportation of ethanol and crude
oil in DOT Specification 111 tank cars,
especially in HHFTs.
In addition, PHMSA and FRA
reviewed the regulatory history
pertaining to flammable liquids
transported in tank cars. Prior to 1990,
the distinction between authorized
packaging, for flammable liquids in
particular, was described in far more
detail in § 173.119. Section 173.119
indicated that the packaging
requirements for flammable liquids are
based on a combination of flash point,
boiling point, and vapor pressure. The
regulations provided a point at which a
flammable liquid had to be transported
in a tank car suitable for compressed
gases, commonly referred to as a
‘‘pressure car’’ (e.g., DOT Specifications
105, 112, 114 tank cars).
On December 21, 1990, the Research
and Special Programs Administration
(RSPA), PHMSA’s predecessor agency,
published a final rule (Docket HM–181;
55 FR 52402), that comprehensively
revised the HMR with regard to hazard
communication, classification, and
packaging requirements based on the
United Nations (UN) Recommendations
on the Transport of Dangerous Goods
(UN Recommendations). Under Docket
HM–181, RSPA aimed to simplify and
streamline the HMR by aligning with
international standards and
implementing performance-oriented
packaging standards. As previously
28 National Transportation Safety Board, Railroad
Accident Report—Derailment of CN Freight Train
U70691–18 With Subsequent Hazardous Materials
Release and Fire, https://www.ntsb.gov/doclib/
reports/2012/RAR1201.pdf (February 2012).
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stated, § 173.119 specified that the
packaging requirements for flammable
liquids are based on a combination of
flash point, boiling point, and vapor
pressure. Section 173.119(f) specified
that flammable liquids with a vapor
pressure more than 27 pounds per
square inch absolute (psia) but less than
40 psia at 100 °F (at 40 psia, the material
met the definition of a compressed gas),
were only authorized for transportation
in certain pressure cars. The older
regulations recognized that flammable
liquids exhibiting high vapor pressures,
such as those liquids with dissolved
gases, posed significant risks and
required a more robust packaging.
The packaging authorizations are
currently indicated in the HMT and part
173, subpart F. DOT Specification 111
tank cars are authorized for low,
medium and high-hazard liquids and
solids (equivalent to Packing Groups III,
II, I, respectively). Packing groups are
designed to assign a degree of danger
presented within a particular hazard
class. Packing Group I poses the highest
danger (‘‘great danger’’) and Packing
Group III the lowest (‘‘minor danger’’).29
In addition, the general packaging
requirements prescribed in § 173.24
provide additional consideration for
selecting the most appropriate
packaging from the list of authorized
packaging identified in column (8) of
the HMT.
In 2011, the AAR issued Casualty
Prevention Circular (CPC) 1232, which
outlines industry requirements for
certain DOT Specification 111 tanks
ordered after October 1, 2011, intended
for use in ethanol and crude oil service
(construction approved by FRA on
January 25, 2011—see the Background
below for information regarding a
detailed description of PHMSA and
FRA actions to allow construction under
CPC–1232). Key tank car requirements
contained in CPC–1232 include the
following:
• PG I and II material tank cars to be
constructed to AAR Standard 286; AAR
Manual of Standards and Recommended
Practices, Section C, Car Construction
Fundamentals and Details, Standard S–
286, Free/Unrestricted Interchange for
286,000 lb. Gross Rail Load (GRL) Cars
(AAR Standard 286);
• Head and shell thickness must be
1⁄2 inch for TC–128B non jacketed cars
and 7⁄16 inch for jacketed cars;
29 Packing groups, in addition in indicating risk
of the material, can trigger levels of varying
requirements. For example packing groups can
indicate differing levels of testing requirements for
a non-bulk packaging such or the need for
additional operational requirements such as
security planning requirements.
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• Shells of non-jacketed tank cars
constructed of A5l6–70 must be 9⁄16 inch
thick;
• Shells of jacketed tank cars
constructed of A5l6–70 must be 1⁄2 inch
thick;
• New cars must be equipped with at
least 1⁄2 inch half-head shields;
• Heads and the shells must be
constructed of normalized steel;
• Top fittings must be protected by a
protective structure as tall as the tallest
fitting; and
• A reclosing pressure relief valve
must be installed.
The CPC–1232 requirements are
intended to improve the
crashworthiness of the tank cars and
include a thicker shell, head protection,
top fittings protection, and relief valves
with a greater flow capacity.
C. Track Integrity and the Safety of
Freight Railroad Operations
Train accidents are often the
culmination of a sequence of events that
are influenced by a variety of factors
and conditions. Broken rails or welds,
track geometry, and human factors such
as improper use of switches are leading
causes of derailments. For example, one
study found that broken rails or welds
resulted in approximately 670
derailments between 2001 and 2010,
which far exceed the average of 89
derailments for all other causes.30 Rail
defects have caused major accidents
involving HHFTs, including accidents
New Brighton, PA and Arcadia, OH.
PHMSA and FRA have a shared
responsibility for regulating the
transportation of hazardous materials by
rail and take a system-wide,
comprehensive approach to the risks
posed by the bulk transport of
hazardous materials by rail. This
approach includes both preventative
and mitigating measures. In this
rulemaking PHMSA is proposing
amendments to directly address the safe
transportation of HHFTs. The focus of
this NPRM is on mitigating the damages
of train accidents, but the speed
restriction, braking system and routing
provisions could also prevent train
accidents. This NPRM does not directly
address regulations governing the
inspection and maintenance of track.
PHMSA and FRA find that existing
regulations and on-going rulemaking
efforts—together with this NPRM’s
proposals for speed, braking, and
routing—sufficiently address safety
issues involving rail defects and human
30 See ‘‘Analysis of Causes of Major Train
Derailment and Their Effect on Accident Rates’’
https://ict.illinois.edu/railroad/CEE/pdf/
Journal%20Papers/2012/
Liu%20et%20al%202012.pdf.
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factors. Specifically, the expansion of
routing analysis to include HHFTs
would require consideration of the 27
safety and security factors (See table 10).
These factors include track type, class,
and maintenance schedule (which
would address rail defects) as well as
training and skill level of crews (which
would address human factors).
Pursuant to its statutory authority,
FRA promulgates railroad safety
regulations (49 CFR subtitle B, chapter
II (parts 200–299)) and orders, enforces
those regulations and orders as well as
the HMR and the Federal railroad safety
laws, and conducts a comprehensive
railroad safety program. FRA’s
regulations promulgated for the safety of
railroad operations involving the
movement of freight address: (1)
Railroad track; (2) signal and train
control systems; (3) operating practices;
(4) railroad communications; (5) rolling
stock; (6) rear-end marking devices; (7)
safety glazing; (8) railroad accident/
incident reporting; (9) locational
requirements for the dispatch of U.S.
rail operations; (10) safety integration
plans governing railroad consolidations,
mergers, and acquisitions of control;
(11) alcohol and drug testing; (12)
locomotive engineer and conductor
certification; (13) workplace safety; (14)
highway-rail grade crossing safety; and
other subjects.
The FRA has many initiatives
underway to address freight rail safety.
Key regulatory actions are outlined
below:
• Risk Reduction Program (2130–
AC11)–FRA is developing an NPRM that
will consider appropriate contents for
Risk Reduction Programs by Class I
freight railroads and how they should be
implemented and reviewed by FRA. A
Risk Reduction Program is a structured
program with proactive processes and
procedures developed and implemented
by a railroad to identify hazards and to
mitigate, if not eliminate, the risks
associated with those hazards on its
system. A Risk Reduction Program
encourages a railroad and its employees
to work together to proactively identify
hazards and to jointly determine what
action to take to mitigate or eliminate
the associated risks. The ANPRM was
published on December 8, 2010, and the
comment period ended on February 7,
2011.
• Track Safety Standards: Improving
Rail Integrity (2130–AC28)—FRA
published this rule on January 24, 2014
(79 FR 4234). FRA’s final rule prescribes
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specific requirements for effective rail
inspection frequencies, rail flaw
remedial actions, minimum operator
qualifications, and requirements for rail
inspection records. The bulk of this
regulation codified the industry’s
current good practices. In addition, it
removes the regulatory requirements
concerning joint bar fracture reporting.
Section 403(c) of the Rail Safety
Improvement Act of 2008 (RSIA) (Pub.
L. 110–432, 122 Stat. 4848 (October 16,
2008)) (49 U.S.C. 20142 note)) mandated
that FRA review its existing regulations
to determine if regulatory amendments
should be developed that would revise,
for example, rail inspection frequencies
and methods and rail defect remedial
actions and consider rail inspection
processes and technologies. The final
rule became effective on March 25,
2014. PHMSA and FRA seek public
comment on the extent to which
additional changes to track integrity
regulations are justified for HHFT
routes. When commenting, please
include a specific proposal, explain the
reason for any recommended change,
and include the source, methodology,
and key assumptions of any supporting
evidence.
• Positive Train Control (PTC)
(multiple rulemakings)—PTC is a
processor-based/communication-based
train control system designed to prevent
train accidents. The RSIA mandates that
PTC be implemented across a significant
portion of the Nation’s rail system by
December 31, 2015. See 49 U.S.C.
20157. PTC may be voluntarily
developed and implemented by a
railroad following the requirements of
49 CFR part 236, Subpart H, Standards
for Processor-Based Signal and Train
Control Systems; or, may be, as
mandated by the RSIA, developed and
implemented by a railroad following the
requirements of 49 CFR part 236,
Subpart I, Positive Train Control
Systems. With limited exceptions and
exclusions, PTC is required to be
installed and implemented on Class I
railroad main lines (i.e., lines with over
5 million gross tons annually) over
which any poisonous- or toxic-byinhalation (PIH/TIH) hazardous
materials are transported; and, on any
railroad’s main lines over which
regularly scheduled passenger intercity
or commuter operations are conducted.
It is currently estimated this will equate
to approximately 70,000 miles of track
and will involve approximately 20,000
locomotives. PTC technology is capable
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45027
of automatically controlling train speeds
and movements should a train operator
fail to take appropriate action for the
conditions at hand. For example, PTC
can force a train to a stop before it
passes a signal displaying a stop
indication, or before diverging on a
switch improperly lined, thereby
averting a potential collision. PTC
systems required to comply with the
requirements of Subpart I must reliably
and functionally prevent:
• Train-to-train collisions;
• Overspeed derailments;
• Incursion into an established work
zone; and
• Movement through a main line
switch in the improper position.
D. Oil Spill Response Plans
PHMSA’s regulations (49 CFR part
130) prescribe prevention, containment
and response planning requirements of
the Department of Transportation
applicable to transportation of oil 31 by
motor vehicles and rolling stock. The
purpose of a response plan is to ensure
that personnel are trained and available
and equipment is in place to respond to
an oil spill, and that procedures are
established before a spill occurs, so that
required notifications and appropriate
response actions will follow quickly
when there is a spill. We believe that
most, if not all, of the rail community
transporting oil, including crude oil
transported as a hazardous material, is
subject to the basic response plan
requirement of 49 CFR 130.31(a) based
on the understanding that most, if not
all, rail tank cars being used to transport
crude oil have a capacity greater than
3,500 gallons. However, a
comprehensive response plan for
shipment of oil is only required when
the oil is in a quantity greater than
42,000 gallons per package. Tank cars of
this size are not used to transport oil. As
a result, the railroads do not file a
comprehensive oil response plan. A
comparison of a basic and
comprehensive plan can be seen below
in Table 9. The shaded rows of the table
indicate requirements that are not part
of the basic plan but would be included
in the comprehensive plan.
31 For purposes of 49 CFR part 130, oil means oil
of any kind or in any form, including, but not
limited to, petroleum, fuel oil, sludge, oil refuse,
and oil mixed with the wastes other than dredged
spoil. 49 CFR 130.5. This includes non-petroleum
oil such as animal fat, vegetable oil, or other nonpetroleum oil.
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TABLE 9—COMPARISON OF BASIC AND COMPREHENSIVE SPILL PLANS BY REQUIREMENT
Type of plan
Category
Requirement
Basic
Preparation .....................................
Preparation .....................................
Personnel/Equipment .....................
Personnel/Coordination ..................
Documentation ...............................
Coordination ...................................
Personnel/Coordination ..................
Personnel/Equipment/Coordination
Training ...........................................
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Documentation ...............................
Sets forth the manner of response to a discharge. .............................
Accounts for the maximum potential discharge of the packaging. ......
Identifies private personnel and equipment available for response. ....
Identifies appropriate persons and agencies (including telephone
numbers) to be contacted, including the NRC.
Is kept on file at the principal place of business and at the dispatcher’s office.
Reflects the requirements of the National Contingency Plan (40 CFR
Part 300) and Area Contingency Plans.
Identified the qualified individual with full authority to implement removal actions, and requires immediate communications between
the individual and the appropriate Federal official and the persons
providing spill response personnel and equipment.
Identifies and ensures by contract or other means the availability of
private personnel, and the equipment necessary to remove, to the
maximum extent practicable, a worst-case discharge (including
that resulting from fire or explosion) and to mitigate or prevent a
substantial threat of such a discharge.
Describes the training, equipment, testing, periodic unannounced
drills, and response actions of personnel, to be carried out under
the plan to ensure safety and to mitigate or prevent discharge or
the substantial threat of such a discharge.
Is submitted (and resubmitted in the event of a significant change),
to the Administrator of FRA.
E. Rail Routing
For some time, there has been
considerable public and Congressional
interest in the safe and secure rail
routing of security-sensitive hazardous
materials (such as chlorine and
anhydrous ammonia). The
Implementing Recommendations of the
9/11 Commission Act of 2007 directed
the Secretary, in consultation with the
Secretary of Homeland Security, to
publish a rule governing the rail routing
of security-sensitive hazardous
materials. On December 21, 2006,
PHMSA, in coordination with FRA and
the Transportation Security
Administration (TSA) of the U.S.
Department of Homeland Security
(DHS), published an NPRM under
Docket HM–232E (71 FR 76834), which
proposed to revise the current
requirements in the HMR applicable to
the safe and secure transportation of
hazardous materials by rail.
Specifically, we proposed to require rail
carriers to compile annual data on
specified shipments of hazardous
materials, use the data to analyze safety
and security risks along rail routes
where those materials are transported,
assess alternative routing options, and
make routing decisions based on those
assessments.
In that NPRM, we solicited comments
on whether the proposed requirements
should also apply to flammable gases,
flammable liquids, or other materials
that could be weaponized, as well as
hazardous materials that could cause
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serious environmental damage if
released into rivers or lakes.
Commenters who addressed this issue
indicated that rail shipments of Division
1.1, 1.2, and 1.3 explosives; PIH
materials; and highway-route controlled
quantities of radioactive materials pose
significant rail safety and security risks
warranting the enhanced security
measures proposed in the NPRM and
adopted in a November 26, 2008 final
rule (73 FR 20752). Commenters
generally did not support enhanced
security measures for a broader list of
materials than were proposed in the
NPRM.
The City of Las Vegas, Nevada, did
support expanding the list of materials
for which enhanced security measures
are required to include flammable
liquids; flammable gases; certain
oxidizers; certain organic peroxides; and
5,000 pounds or greater of pyrophoric
materials. While DOT and DHS agreed
that these materials pose certain safety
and security risks in rail transportation,
the risks were not as great as those
posed by the explosive, PIH, and
radioactive materials specified in the
NPRM, and PHMSA was not persuaded
that they warranted the additional safety
and security measures. PHMSA did
note, however, that DOT, in
consultation with DHS, would continue
to evaluate the transportation safety and
security risks posed by all types of
hazardous materials and the
effectiveness of our regulations in
addressing those risks and would
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Comprehensive
...................
...................
...................
...................
Yes.
Yes.
Yes.
Yes.
Yes ...................
Yes.
No .....................
Yes.
No .....................
Yes.
No .....................
Yes.
No .....................
Yes.
No .....................
Yes.
Yes
Yes
Yes
Yes
consider revising specific requirements
as necessary.
The 2008 final rule requires rail
carriers to select a practicable route
posing the least overall safety and
security risk to transport securitysensitive hazardous materials (73 FR
72182). The final rule implemented
regulations requiring rail carriers to
compile annual data on certain
shipments of explosive, toxic by
inhalation, and radioactive materials;
use the data to analyze safety and
security risks along rail routes where
those materials are transported; assess
alternative routing options; and make
routing decisions based on those
assessments. In accordance with
§ 172.820(e), the carrier must select the
route posing the least overall safety and
security risk. The carrier must retain in
writing all route review and selection
decision documentation. Additionally,
the rail carrier must identify a point of
contact on routing issues involving the
movement of covered materials and
provide the contact information to the
following:
1. State and/or regional Fusion
Centers that have been established to
coordinate with state, local, and tribal
officials on security issues and which
are located within the area encompassed
by the rail carrier’s rail system; 32 and
2. State, local, and tribal officials in
jurisdictions that may be affected by a
32 https://www.dhs.gov/fusion-center-locationsand-contact-information.
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rail carrier’s routing decisions and who
have contacted the carrier regarding
routing decisions.
Rail carriers must assess available
routes using, at a minimum, the 27
factors listed in Appendix D to Part 172
45029
of the HMR to determine the safest,
most secure routes for security-sensitive
hazardous materials.
TABLE 10—FACTORS TO BE CONSIDERED IN THE PERFORMANCE OF THIS SAFETY AND SECURITY RISK ANALYSIS
Volume of hazardous material transported ........
Presence and characteristics of railroad facilities.
Presence or absence of signals and train control systems along the route (‘‘dark’’ versus
signaled territory).
Single versus double track territory ....................
Environmentally sensitive or significant areas ...
Emergency response capability along the route
Speed of train operations ...................................
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Measures in place to address apparent safety
and security risks.
Overall times in transit ........................................
These factors address safety and
security issues, such as the condition of
the track and supporting infrastructure;
the presence or absence of signals; past
incidents; population density along the
route; environmentally-sensitive or
significant areas; venues along the route
(stations, events, places of
congregation); emergency response
capability along the route; measures and
countermeasures already in place to
address apparent safety and security
risks; and proximity to iconic targets.
The HMR require carriers to make
conscientious efforts to develop logical
and defendable systems using these
factors.
FRA enforces the routing
requirements in the HMR and is
authorized, after consulting with
PHMSA, TSA, and the Surface
Transportation Board, to require a
railroad to use an alternative route other
than the route selected by the railroad
if it is determined that the railroad’s
route selection documentation and
underlying analysis are deficient and
fail to establish that the route chosen
poses the least overall safety and
security risk based on the information
available (49 CFR 209.501).
On January 23, 2014, in response to
´
its investigation of the Lac-Megantic
accident, the NTSB issued three
recommendations to both PHMSA and
FRA. Recommendation R–14–4
requested PHMSA work with FRA to
expand hazardous materials route
planning and selection requirements for
railroads to include key trains
transporting flammable liquids as
defined by the AAR Circular No. OT–
55–N and, where technically feasible,
require rerouting to avoid transportation
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Rail traffic density ............................................
Track type, class, and maintenance schedule
Trip length for route.
Track grade and curvature.
Presence or absence of wayside hazard detectors.
Number and types of grade crossings.
Frequency and location of track turnouts ........
Population density along the route ..................
Availability of practicable alternative routes ....
Proximity to iconic targets.
Venues along the route (stations, events,
places of congregation).
Presence of passenger traffic along route
(shared track).
Known threats, including any threat scenarios
provided by the DHS or the DOT for carrier
use in the development of the route assessment.
Past accidents.
Training and skill level of crews ......................
Impact on rail network traffic and congestion.
Areas of high consequence along the route,
including high consequence targets.
Proximity to en-route storage or repair facilities.
of such hazardous materials through
populated and other sensitive areas.
III. Recent Actions Addressing HHFT
Risk
PHMSA and FRA have used a variety
of regulatory and non-regulatory
methods to address the risks of the bulk
transport of flammable liquids,
including crude oil and ethanol, by rail
in HHFTs. These efforts include issuing
guidance, conducting rulemakings,
participating in rail safety committees,
holding public meetings with the
regulated community, enhancing
enforcement efforts, and reaching out to
the public. All of these efforts are
consistent with our system-wide
approach. We are confident these
actions provide valuable information
and guidance to the regulated
community and enhance public safety.
In the following, we discuss in detail
these efforts and the NTSB
recommendations related to HHFTs.
A. Regulatory Actions
On May 14, 2010, PHMSA published
a final rule under Docket HM–233A (75
FR 27205) that amended the HMR by
incorporating provisions contained in
certain widely used or longstanding
special permits having an established
safety record. As part of this
rulemaking, PHMSA authorized certain
rail tank cars, transporting hazardous
materials, to exceed the gross weight on
rail limitation of 263,000 pounds
(263,000 lb. GRL) upon approval of
FRA.
On January 25, 2011, FRA published
a Federal Register notice of FRA’s
approval (76 FR 4250) pursuant to
PHMSA’s May 14, 2010 final rule. The
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notice established detailed conditions
for the manufacturing and operation of
certain tank cars in hazardous materials
service, including the DOT–111, that
weigh between 263,000 and 286,000
pounds. Taken as a whole, the PHMSA
rulemaking and the FRA notice serves
as the mechanism for tank car
manufacturers to build a 286,000-pound
tank car. As such, rail car manufacturers
currently have the authority to
manufacture the enhanced DOT
Specification 111 tank car (e.g., CPC–
1232 tank car outlined in ‘‘II. Overview
of Current Regulations Relevant to this
Proposal’’) under the conditions
outlined, in the January 25, 2011 notice.
The notice grants a blanket approval
for tank cars to carry up to 286,000 lb.
GRL, when carrying non-PIH materials,
subject to certain requirements. FRA
divided these additional requirements
into the following three categories:
1. Existing tank cars that were
authorized under a PHMSA special
permit for greater than 263,000 lb. GRL,
FRA’s approval requires the following:
a. Compliance with various terms of
the existing special permits;
b. Tank cars constructed, rebuilt, or
modified to meet AAR Standard S–
259 33 must be operated only in
controlled interchange;
c. Tank cars constructed, rebuilt, or
modified to meet AAR Standard S–286
may operate in unrestricted interchange;
and
d. Tank car owners must determine
which standard applies, ensure tank
33 Both S–259 and S–286 are mechanical
(underframes, trucks, wheels, axles, brake system,
draft system, a car body fatigue) design
requirements for operation of tank cars at a gross
rail load of 286,000 pounds. S–259 preceded S–286.
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cars are marked appropriately, and
maintain and file associated records.
2. Tank cars that have been built,
rebuilt, or otherwise modified pursuant
to AAR Standards S–259 or S–286 for
greater than 263,000 pounds gross
weight on rail, but are not authorized
under a PHMSA special permit, FRA’s
approval requires the following:
a. Tank cars constructed, rebuilt, or
modified to meet AAR Standard S–259
must be operated only in controlled
interchange;
b. Tank cars constructed, rebuilt, or
modified to meet AAR Standard S–286
may operate in unrestricted interchange;
c. Tank cars must satisfy design
specifications listed in the notice,
including materials of construction,
thickness, and jacketing; and
d. Tank car owners must determine
which standard and additional
specification requirements apply,
ensure tank cars are marked
appropriately, and maintain and file
associated records.
3. New tank cars, manufactured after
the notice was published, to carry more
than 263,000 pounds gross weight on
rail, FRA’s approval requires the
following:
a. Tank cars must be constructed in
accordance with AAR Standard S–286;
and
b. Tank cars must satisfy design
specifications listed in the notice,
including puncture resistance and
service equipment.
Any manufacturer choosing to design
a car that does not meet the conditions
of FRA’s 2011 approval must request a
new approval from FRA in accordance
with § 179.13 of the HMR.
Following the publication of the
PHMSA rule and the subsequent FRA
approval notice, PHMSA received a
petition for rulemaking (P–1577) from
the AAR on March 9, 2011, requesting
changes to PHMSA’s specifications for
tank cars (namely the DOT Specification
111 tank car) used to transport PG I and
II materials. DOT recognized the
improvements of the P–1577 tank car
relative to the DOT Specification 111
tank car, but challenged the industry to
consider additional improvements in
puncture resistance, thermal protection,
top fitting protection, bottom outlet
protection, and braking, as well as
railroad operations. As a result, the AAR
Tank Car Committee (TCC) constituted
the T87.6 Task Force. The task force was
charged with (1) reevaluating the
standards in P–1577 and considering
additional design enhancements for
tank cars used to transport crude oil,
ethanol and ethanol/gasoline mixtures
as well as (2) considering operating
requirements to reduce the risk of train
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accidents involving tank cars carrying
crude oil classified as PG I and II, and
ethanol.
FRA chaired this task force and
expected the activity would lead to a
more comprehensive approach than
requested by P–1577. The task force
promised to address the root cause,
severity, and consequences of train
accidents, and its recommendations
were finalized on March 1, 2012. The
T87.6 Task Force recommended
requirements for a pressure relief device
with a start of discharge setting of 75
psig, and a minimum flow capacity of
27,000 SCFM.
The task force did not address many
of the recommendations provided by
FRA, including the following:
Tank car design and use:
• Thermal protection to address
breaches attributable to exposure to fire
conditions;
• Roll-over protection to prevent
damage to top and bottom fittings and
limit stresses transferred from the
protection device to the tank shell;
• Hinged and bolted manways to
address a common cause of leakage
during accidents and Non-Accident
Releases (NARs);
• Bottom outlet valve elimination;
and
• Increasing outage from 1 percent to
2 percent to improve puncture
resistance.
Rail Carrier Operations:
• Rail integrity (e.g., broken rails or
welds, misaligned track, obstructions,
track geometry, etc.) to reduce the
number and severity of train accidents;
• Alternative brake signal
propagation systems ECP, DP, and twoway EOT device to reduce the number
of cars and energy associated with train
accidents;
• Speed restrictions for key trains
containing 20 or more loaded tank cars
(on August 5, 2013, AAR issued Circular
No. OT–55–N addressing this issue);
and
• Emergency response to mitigate the
risks faced by response and salvage
personnel, the impact on the
environment, and delays to traffic on
the line.
After considering the disparity
between the various stakeholders and
the lack of actionable items by the task
force, PHMSA and FRA initiated the
development of an ANPRM to consider
revisions to the HMR by improving the
crashworthiness of railroad tank cars
and improve operations. The ANPRM
would respond to petitions for
rulemaking submitted by industry and
safety recommendations issued by the
NTSB. Between April 2012 and October
2012, PHMSA received an additional
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three petitions (P–1587, P–1595 and P–
1612) and one modification of a petition
(P–1612) on rail safety issues. The
additional petitions were submitted by
concerned communities and various
industry associations requesting further
modification to the tank car standards.
On September 6, 2013, PHMSA
published the ANPRM (78 FR 54849)
seeking public comments on whether
issues raised in eight petitions 34 and
four NTSB Safety Recommendations
would enhance safety, revise, and
clarify the HMR with regard to rail
transport. Specifically, we requested
comments on important amendments
that would do the following: (1)
Enhance the standards for DOT
Specification 111 tank cars used to
transport PG I and II flammable liquids;
(2) explore the feasibility of additional
operational requirements to enhance the
safe transportation of Packing Group I
and II flammable liquids; (3) afford FRA
greater discretion to authorize the
movement of non-conforming tank cars;
(4) correct regulations that allow an
unsafe condition associated with
pressure relief valves (PRV) on rail cars
transporting carbon dioxide, refrigerated
liquid; (5) revise outdated regulations
applicable to the repair and
maintenance of DOT Specification 110,
DOT Specification 106, and ICC 27 tank
car tanks (ton tanks); and (6) except
rupture discs from removal if the
inspection itself would damage, change,
or alter the intended operation of the
device.
On November 5, 2013, PHMSA
published a 30-day extension of the
comment period for the ANPRM (78 FR
66326). We received a request to extend
the comment period to 90 days from the
Sierra Club on behalf of Climate Parents,
Columbia Riverkeeper, ForestEthics,
Friends of Earth, Natural Resources
Defense Council, Oil Change
International, San Francisco Baykeeper,
Spokane Riverkeeper, Washington
Environmental Council, and the
Waterkeeper Alliance. The request
indicated that the primary basis for
extension was to allow the public a
meaningful review of these proposed
changes in rail safety requirements,
especially regarding tank cars
transporting crude oil and tar sands,
while highlighting several recent tank
car train accidents. The request also
indicated that the government
shutdown in October 2013 prevented
communication with DOT staff for
review of the technical proposals during
34 In addition to the four tank car related
petitions, PHMSA also received four additional
petitions relating to rail operational requirements
which were contained in the September 2013
ANPRM.
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B. Emergency Orders and NonRegulatory Actions
In addition to the rulemaking activity
described above, FRA took action, in the
form of an emergency order, following
´
the Lac-Megantic derailment. On August
7, 2013, FRA published EO 28 (78 FR
48218) to address safety issues related to
securement of certain hazardous
materials trains; specifically, trains
with—
(1) Five or more tank carloads of any
one or any combination of materials
poisonous by inhalation as defined in
Title 49 CFR 171.8, and including
anhydrous ammonia (UN1005) and
ammonia solutions (UN3318); or
(2) 20 rail carloads or intermodal
portable tank loads of any one or any
combination of materials listed in (1)
above, or, any Division 2.1 flammable
gas, Class 3 flammable liquid or
combustible liquid, Class 1.1 or 1.2
explosive,35 or hazardous substance
listed in 49 CFR 173.31(f)(2).
EO 28 prohibits railroads from leaving
trains or vehicles transporting the
specified quantities of the specified
types of hazardous materials unattended
on mainline track or siding outside of a
yard or terminal unless the railroad
adopts and complies with a plan that
provides sufficient justification for
leaving them unattended under specific
circumstances and locations. The order
also requires railroads to develop
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specific processes for securing,
communicating, and documenting the
securement of unattended trains and
vehicles subject to the Order, including
locking the controlling locomotive cab
door or removing the reverser and
setting a sufficient number of hand
brakes before leaving the equipment
unattended. In addition, the order
requires railroads to review, verify, and
adjust as necessary existing
requirements and instructions related to
the number of hand brakes to be set on
unattended trains; conduct train
securement job briefings among
crewmembers and employees; and
develop procedures to ensure qualified
employees inspect equipment for proper
securement after emergency response
actions that involve the equipment.
The quantities of specific hazardous
materials addressed in EO 28 were
further addressed under the AAR
Circular No. OT–55–N, Recommended
Railroad Operating Practices for
Transportation of Hazardous Materials,
effective August 5, 2013.36 AAR
Circular No. OT–55–N supersedes AAR
Circular No. OT–55–M, issued October
1, 2012. In OT–55–N, AAR revised the
definition of ‘‘key train’’ in two specific
areas.
(1) The definition of ‘‘key train’’ was
revised from ‘‘five tank carloads of
Poison or Toxic Inhalation Hazard (PIH
or TIH) (Hazard Zone A, B, C, or D),
anhydrous ammonia (UN1005), or
ammonia solutions (UN3318)’’ to one
tank carload.
(2) The ‘‘key train’’ definition was
amended by adding ‘‘20 carloads or
portable tank loads of any combination
of hazardous material.’’
Any train that meets the ‘‘key train’’
definition is limited to a 50-mph speed
restriction under AAR Circular No. OT–
55–N. In addition, any route defined by
a railroad as a key route shall meet
certain standards described in OT–55–
N, including the following:
• Wayside defective wheel bearing
detectors at a maximum of 40 miles
apart, or an equivalent level of
protection;
• Main track on key routes should be
inspected by rail defect detection and
track geometry inspection cars or by any
equivalent level of inspection at least
twice each year;
• Sidings on key routes should be
inspected at least once a year, and main
track and sidings should have periodic
track inspections to identify cracks or
breaks in joint bars; and
• Track used for meeting and passing
key trains should be FRA Class 2 track
or higher.
As previously discussed, EO 28
prohibits railroads from leaving trains or
vehicles transporting the specified
hazardous materials unattended on
mainline track or siding outside of a
yard or terminal unless the railroad
adopts and complies with a plan that
provides sufficient justification for
leaving them unattended under specific
circumstances and locations.
EO 28 was supplemented with a
PHMSA and FRA joint safety advisory
published the same day (78 FR 48224).
The joint safety advisory addressed
´
causes of the Lac-Megantic derailment,
provided DOT safety and security
recommendations, and announced
PHMSA and FRA participation in an
Emergency RSAC meeting to address
rail safety concerns.
On August 27–28, 2013, PHMSA and
FRA held a public meeting to review the
requirements in the HMR applicable to
rail operations (78 FR 42998). PHMSA
and FRA conducted this meeting as part
of a comprehensive review of
operational factors that impact the
safety of the transportation of hazardous
materials by rail. This meeting provided
the opportunity for public input on a
wide range of rail safety requirements
including operational rail requirements.
PHMSA and FRA reviewed the
transcript and public comments, all of
which support a comprehensive review
of these requirements. Additional
information gathered from the public
meeting, particularly regarding the
modernization of Part 174 of the HMR,
will be addressed in a future
rulemaking.
On August 29, 2013, FRA convened
an emergency meeting to initiate a series
of RSAC working groups to discuss and
work through specific tasks resulting
´
from the Lac-Megantic derailment.
RSAC members discussed the
formulation of task statements regarding
appropriate train crew size, hazard
classes, and quantities of hazardous
materials that should trigger additional
operating procedures, including
attendance and securement
requirements. On April 9, 2014 RSAC
approved by a majority vote the
Hazardous Materials Working Group’s
consensus recommendations.37 Table 11
provides the RSAC recommendations.
36 The document is available in the public docket
for this proceeding and at the following URL:
https://www.aar.com/CPC-1258%20OT-55-N%2085-13.pdf.
the initial 60-day comment period.
Although PHMSA normally considers
an initial 60-day comment period
sufficient time to review and respond to
rulemaking proposals, due to PHMSA’s
desire to collect meaningful input from
a number of potentially affected
stakeholders, PHMSA extended the
comment period by 30 days.
Comments submitted in response to
the ANPRM indicate that public interest
in the issues raised by the ANPRM is
significant. PHMSA received over 100
individual submissions of comments,
including the signatures of over 152,000
stakeholders, expressing views
regarding tank car and operational
standards for flammable liquids. The
comments were from local
communities, cities, and towns; rail
carriers; offerors; suppliers of
equipment; tank car manufacturers;
environmental groups; NTSB; and the
U.S. Congress. PHMSA reviewed the
public comments and used the
information gathered to aid in the
development of this proposed rule.
35 Should have read ‘‘Division’’ instead of
‘‘Class.’’
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37 https://rsac.fra.dot.gov/meetings/Railroad%2
0Safety%20Advisory%20Committee%20
Hazardous%20Materials%20Issues%20
Recommendation%20VOTE.pdf.
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TABLE 11—RSAC CONSENSUS RECOMMENDATIONS FROM THE HAZARDOUS MATERIALS ISSUES WORKING GROUP
Subject
Recommendation
Definition of residue ........................
Propose to amend the definition of Residue as follows:
Residue means the hazardous material remaining in a packaging, including a tank car, after its contents
have been unloaded to the maximum extent practicable and before the packaging is either refilled or
cleaned of hazardous material and purged to remove any hazardous vapors. The extent practicable
means an unloading facility has unloaded a bulk package using properly functioning service equipment
and plant process equipment.
Proposed wording for a recommended practice document. Securement and security of loaded hazardous
materials cars on private track:
‘‘It has come to FRA’s attention that cuts of loaded hazardous materials cars are being stored on track that
is exclusively leased, and meets the definition of private track, but that may not be adjacent to a shipper
or consignee facility. These stored cars are of great concern to the general public living in nearby communities. The cars are being stored in other locations simply for available space reasons—there isn’t
available storage space closer to a consignee facility. If the cars are stored on track that meets the definition of ‘‘private track’’ they are considered to be no longer in transportation, and the hazardous materials regulations do not apply. Nonetheless, FRA strongly recommends the following as best practices
that may enhance the safety and security of stored hazardous materials cars.’’
‘‘FRA recommends that companies (party in control of private track as defined in § 171.8) review the private track locations where cuts of hazardous materials cars (20 or more cars) are regularly stored to determine the following:
1. Whether additional attendance, monitoring, or other security measures may be appropriate;
2. Whether an adequate and appropriate number of handbrakes are set on the cuts of cars that will ensure
that there is no unintended movement of the cars;
3. Whether all of the hazard communication information (placards, emergency response information) be
maintained as they would if the cars were in transportation, and that this information may be available to
emergency responders if requested.’’
In 2003, the Research and Special Programs Administration (RSPA), the predecessor agency to PHMSA,
clarified its regulatory jurisdiction over the loading, unloading, and storage of hazardous materials. 68
Fed. Reg. 61906 (October 30, 2003). The intent was to clarify where transportation began and ended,
and thus, where PHMSA jurisdiction began and ended. In the rail mode, certain aspects of the storage,
loading, and unloading of hazardous materials to and from rail tank cars were no longer regulated, and
those requirements were removed from the CFR. The thought was that the loading, unloading, and storage were more appropriately workplace issues better addressed by an agency such as OSHA. PHMSA
continued to regulate certain ‘‘pre-transportation functions’’ that it believed were clearly tied to transportation safety, such as the securement of closures on rail tank cars after loading but before offering the
package to a carrier. This proposal is not intended to change the current regulation of OSHA over workplace safety issues related to loading, unloading, and storage of railroad tank cars.
As certain industries that ship hazardous materials by rail have evolved, and as some loading, unloading,
storage, and transportation practices have changed, DOT believes it may be appropriate to re-engage
on these subjects. DOT believes that there may be aspects of these procedures that directly affect
transportation safety, and that it would be appropriate for to regulate them.
Appendix A to Emergency Order 28
Any train transporting:
1. One or more tank car loads of materials poisonous by inhalation as defined in 49 CFR 171.8, and including anhydrous ammonia (UN 1005) and ammonia solutions (UN 3318); or
2. 20 or more rail car loads or intermodal portable tank loads of any material listed in (1) above, or bulk
car loads Division 2.1 flammable gases, Class 3 flammable liquids, or hazardous substances listed in 49
CFR 173.31(f)(2); or rail car loads of packages of Division 1.1 or 1.2 explosives.
Guidance document language for
securement of tank cars on private track.
PHMSA re-engage their regulatory
authority over certain aspects of
loading, unloading and storage of
tank cars containing hazardous
materials.
sroberts on DSK5SPTVN1PROD with PROPOSALS
Align definition of Appendix A train
with ‘‘Key Train’’ from OT–55–N.
PHMSA solicits information and
comment on any alternate approaches
that may be contained in or considered
as part of any recommendation from the
RSAC to FRA regarding the proposals in
this NPRM.
FRA and PHMSA are active
participants and observers of the AAR
Tank Car Committee. This committee is
comprised of the AAR, railroads, tank
car owners, manufacturers, and
shippers, with active participation from
U.S. and Canadian regulators. The AAR
Tank Car Committee works together to
develop technical standards for how
tank cars, including those used to
transport hazardous materials, are
designed and constructed. PHMSA also
participates as a working member in
API’s Classification and Loading of
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Crude Oil Standard Development
Working Group.
On November 20, 2013, PHMSA and
FRA issued a follow-up Joint Safety
Advisory to reinforce the importance of
proper characterization, classification,
and selection of a packing group for
Class 3 (flammable liquid) materials,
and the corresponding regulations for
safety and security planning. The
Advisory reinforced the Department’s
position that we expect rail offerors and
rail carriers to revise their safety and
security plans required by the HMR,
including the required risk assessments,
to address the safety and security issues
identified in FRA’s Emergency Order
No. 28 and the August 7, 2013, joint
Safety Advisory (78 FR 69745). The
Advisory was supplemented with
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enhanced enforcement operations by
FRA to ensure compliance with the
applicable requirements.
On January 2, 2014, PHMSA issued a
Safety Alert warning of crude oil
variability and emphasized proper and
sufficient testing to ensure accurate
characterization and classification of
this hazardous material. Proper
characterization and classification of a
hazardous material are integral for the
HMR to accomplish its safety purpose.
Characterization and classification
ultimately determine the appropriate
and permitted packagings for a given
hazardous material. This alert addressed
the initial findings of Operation
Classification, a compliance initiative
involving unannounced inspections and
testing of crude oil samples to verify
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that offerors of the materials have
properly classified and described the
hazardous materials. The alert
expressed PHMSA’s concern that
unprocessed crude oil may affect the
integrity of the packaging or present
additional hazards, related to
corrosivity, sulfur content, and
dissolved gas content. It also noted that
preliminary testing, focused on the
classification and packing group
assignments that have been selected and
certified by offerors of crude oil and
PHMSA, had found it necessary to
expand the scope of their sampling and
analyses to measure other factors that
would affect the proper characterization
and classification of the materials.
PHMSA and FRA launched Operation
Classification in August 2013 to verify
that crude oil is being properly
classified in accordance with Federal
regulations. Activities included
unannounced inspections, data
collection and sampling at strategic
terminal and loading locations for crude
oil. PHMSA investigators tested samples
from various points along the crude oil
transportation chain; from cargo tanks
that deliver crude oil to rail loading
facilities, from storage tanks at the
facilities, and from pipelines connecting
storage tanks to rail cars that would
move the crude across the country. On
February 4, 2014, PHMSA announced
the first results from Operation
Classification, which indicated that
some crude oil taken from cargo tanks
en route to rail loading facilities was not
properly classified. Based on some of
the test results, 11 of the 18 samples
taken from cargo tanks delivering crude
oil to the rail loading facilities were
assigned to packing groups that
incorrectly indicated a lower risk than
what was actually being transported.
PHMSA issued three Notices of
Probable Violations to the companies
involved as a result, proposing civil
penalties totaling $93,000. Operation
Classification is part of a larger
Department-wide effort named
Operation Safe Delivery. Operation Safe
Delivery is an effort to ensure the safe
transportation of crude oil moving by
rail using a comprehensive approach,
including prevention, mitigation and
response.
On January 9, 2014, the Secretary
issued a ‘‘Call to Action,’’ to actively
engage all the stakeholders in the crude
oil industry, including CEOs of member
companies of the American Petroleum
Institute and CEOs of the railroads. In a
meeting held on January 16, 2014, the
Secretary and the Administrators of
PHMSA and FRA requested that offerors
and carriers identify prevention and
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mitigation strategies that can be
implemented quickly.
Specifically, the Call to Action
discussed issues including proper
classification and characterization of
hazardous materials, operational
controls and track maintenance that
could prevent accidents, and tank car
integrity improvements that could
mitigate the effect of accidents should
one occur. The meeting was an open
and constructive dialogue on how,
collaboratively, industry and
government can make America’s
railways safer.
As a result of this meeting, the rail
and crude oil industries agreed to
voluntarily consider or implement
potential improvements including speed
restrictions in high consequence areas,
alternative routing, the use of
distributive power to improve braking,
and improvements in emergency
response preparedness and training. On
January 22, 2014 the Secretary sent a
letter to the attendees recapping the
meeting and stressing the importance of
this issue.38
The rail and crude oil industries
committed to consider and address
several issues and, within 30 days,
provide details regarding the specific
actions that shippers and carriers will
take immediately to improve safety in
the transportation of petroleum crude
oil. Specifically, the AAR agreed to
consider, and provide additional details
about, the following:
• The use of existing Federal
protocols for routing hazardous
materials, such as Toxic-by-Inhalation
hazardous materials (TIH), for
petroleum crude oil unit train
shipments;
• The use of speed restrictions where
appropriate on crude oil unit trains
traveling through high consequence
areas;
• The use of distributed power on
unit petroleum crude oil trains; and
• Increasing and improving track,
mechanical, and other rail safety
inspections.
The API recommended and agreed to
consider the following:
• Share expertise and testing
information with DOT, notably PHMSA,
regarding the characteristics of
petroleum crude oil in the Bakken
region;
• Work on identifying best practices
to ensure that appropriate and
comprehensive testing and classification
of petroleum crude oil being transported
by rail is performed; and
38 See Call to Action Follow-up letter https://
www.phmsa.dot.gov/staticfiles/PHMSA/
DownloadableFiles/Files/Letter_from_Secretary_
Foxx_Follow_up_to_January_16.pdf.
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45033
• Collaborate with PHMSA on
improving its analysis of petroleum
crude oil characteristics.
Both AAR and API agreed to consider
the following:
• Improve emergency responder
capabilities and training to address
petroleum crude oil train accidents; and
• Recommission the AAR’s Rail Tank
Car Standards Committee to reach
consensus on additional changes
proposed to the AAR rail tank car
standard CPC 1232s, to be considered by
DOT, as appropriate, in the rulemaking
process.
On January 17, 2014, PHMSA
launched a Web page entitled Operation
Safe Delivery: Enhancing the Safe
Transport of Flammable Liquids.39 This
site describes the Department’s efforts to
enhance the safe transport of flammable
liquids by rail and acts as a valuable
resource for shippers and transporters of
those materials. The site will be
continuously updated to provide
progress reports on industry
commitments as part of the Call to
Action and additional Departmental
activities related to the rail safety
initiative. The page also displays
PHMSA’s rail safety action plan. The
site has already received considerable
traffic, and seems to be an educational
resource for the regulated community.
On February 21, 2014, in response to
the Secretary’s Call to Action:
API committed to the following:
1. To assemble top experts to develop
a comprehensive industry standard for
testing, characterizing, classifying, and
loading and unloading crude oil in rail
tank cars. API is moving as quickly as
possible with the goal of publishing this
standard in six months. Its standards
process is open, transparent and
accredited by the American National
Standards Institute, the same
organization that accredits similar
programs at several U.S. national
laboratories. All stakeholders are invited
to participate, including PHMSA.
2. Work with PHMSA, the railroad
industry, and emergency responders to
enhance emergency response
communications and training. API
recently joined Transportation
Community Awareness and Emergency
Response, known as TRANSCAERR,
which is a voluntary national outreach
effort that assists communities in
preparing for and responding to
incidents.
API continues to work with PHMSA
and other representatives from the
Department of Transportation to share
information and expertise on crude oil
39 https://www.phmsa.dot.gov/hazmat/osd/
calltoaction.
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characteristics. They have also offered
to help PHMSA review the data
collected through Operation
Classification.
3. API continues to work with the
railroad industry, railcar manufacturers,
and other stakeholders to address tank
car design. Their industry has been
building next generation tank cars since
2011 that exceed federal standards.
These new cars make up nearly 40
percent of the crude oil tank car fleet
and will be 60 percent by the end of
2015. They are currently engaged in a
holistic and data-driven examination to
determine whether additional design
changes would measurably improve
safety without inadvertently shifting
risk to other areas.
AAR and its member railroads
committed to the following:
1. By no later than July 1, 2014,
railroads will apply any protocols
developed by the rail industry to
comply with the existing route analysis
requirements of 49 CFR 172.820(c)–(f)
and (i) to the movement of trains
transporting 20 or more loaded railroad
tank cars containing petroleum crude oil
(Key Crude Oil Train).
2. Rail carriers will continue to adhere
to a speed restriction of 50 mph for any
Key Crude Oil Trains. By no later than
July 1, 2014, railroads will adhere to a
speed restriction of 40 mph for any Key
Crude Oil Train with at least one ‘DOT
Specification 111’ tank car loaded with
crude oil or one non-DOT specification
tank car loaded with crude oil while
that train travels within the limits of any
high-threat urban area as defined by 49
CFR 1580.3. For purposes of AAR’s
commitments, ‘DOT Specification 111’
tank cars are those cars that meet DOT
Specification 111 standards but do not
meet the requirements of CPC–1232 or
any new standards adopted by DOT
after the date of this letter.
3. By April, 2014, railroads will equip
all Key Crude Oil Trains, operating on
main track with either distributed
power locomotives or an operative twoway telemetry end of train device as
defined by 49 CFR 232.5.
4. Effective March 25, 2014, railroads
will perform at least one additional
internal rail inspection than is required
by 49 CFR 213.237(c) each calendar year
on main line routes it owns or has been
assigned responsibility for maintaining
under 49 CFR 213.5 over which Key
Crude Oil Trains are operated. Railroads
will also conduct at least two track
geometry inspections each calendar year
on main line routes it owns or is
responsible for maintaining under 49
CFR 213.5 over which Key Crude Oil
Trains are operated.
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5. By no later than July 1, 2014,
railroads will commence installation
and will complete such installations as
soon as practicable, of wayside defective
bearing detectors at least every 40 miles
along main line routes it owns or has
been assigned responsibility or
maintaining under 49 CFR 213.5 over
which Key Crude Oil Trains are
operated, unless track configuration or
other safety considerations dictate
otherwise.
6. AAR and the railroads will create
an inventory of emergency response
resources along routes over which Key
Crude Oil Trains operate for responding
to the release of large amounts of
petroleum crude oil in the event of an
incident. This inventory will include
locations for the staging of emergency
response equipment and, where
appropriate, contacts for the notification
of communities. Upon completion of the
inventory, the railroads will provide
DOT with access to information
regarding the inventory and will make
relevant information from the inventory
available to appropriate emergency
responders upon request.
7. Railroads will commit in the
aggregate a total of approximately $5
million to develop and provide a
hazardous material transportation
training curriculum applicable to
petroleum crude oil transport for
emergency responders and to fund a
portion of the cost of this training
through the end of 2014. One part of the
curriculum will be for local emergency
responders in the field; and more
comprehensive training will be
conducted at the Transportation
Technology Center, Inc., (TTCI) training
facility in Pueblo, Colorado. AAR will
work with emergency responders in
developing, by July 1, 2014, the training
program that meets the needs of
emergency responders.
8. Railroads will continue to work
with communities through which Key
Crude Oil Trains move to address on a
location-specific basis concerns that the
communities may raise regarding the
transportation of petroleum crude oil
through those communities and take
such action as the railroads deem
appropriate.
The American Short Line and
Regional Railroad Association
(ASLRRA) offered the following:
1. ASLRRA will recommend to its
members that unit trains of crude oil (20
cars or more) operate at a top speed of
no more than 25 mph on all routes.
2. ASLRRA will work with its
member railroads and the Class I
railroads to develop a program of best
practices to assure a seamless system of
timely and effective emergency response
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to crude oil spills no matter where on
the national rail system an incident may
occur.
3. ASLRRA will recommend that its
member railroads sign master service
agreements with qualified
environmental cleanup providers to
ensure prompt and effective
remediation in all areas subjected to
unintentional discharge of crude oil. In
addition, ASLRRA will work with the
AAR and Class I railroads to eliminate
any gaps in coordination or response
systems when both large and small
railroads are involved.
4. ASLRRA will support and
encourage the development of new tank
car standards including but not limited
to adoption of the 9⁄16 inch tank car wall
that will meet the needs of all
stakeholders and enhance the safety of
the transportation of crude oil by rail.
5. Contingent upon securing a six to
twelve month pilot-project grant from
the FRA, the ASLRRA plans to expedite
the most significant project in its 100
year history to reduce the risks of
accidents, incidents, and regulatory
noncompliance in the small railroad
industry. If grant funding is provided,
ASLRRA will create the Short Line
Safety Institute which will:
a. Work jointly with the FRA to
develop and implement a pilot safety
inspection and evaluation project for
short line railroads.
b. Work with the FRA Office of
Research and Development Human
Factors Division (1) to create an
assessment process to evaluate the
current safety and compliance
attainment levels on small railroads, (2)
to contract and train expert qualified
inspectors, and (3) to develop training,
assessment and reporting document
systems.
c. Work with FRA to create
benchmarks and objectives to measure
the progress and effectiveness of the
Short Line Safety Institute safety
inspection programs.
d. Begin with a focus on the
transportation of crude oil by small
railroads and thereafter expand to the
transportation of all commodities for
Class III railroads.
The Railway Supply Institute
Committee on Tank Cars (RSICTC),
although not part of the Call to Action
plan, committed to the following:
In response to the Secretary’s Call to
Action, RSICTC states:
Although RSICTC was not included in the
January 16, 2014 meeting, the issue of tank
car safety cannot be resolved without input
from the owners and manufacturers of the
tank cars. The RSICTC members and other
AAR task force stakeholders have met
repeatedly to review this issue with only
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limited forward progress. As key
stakeholders, RSICTC members have
reviewed the follow-up letter, and reached
consensus on a set of guiding principles to
respond to your request. On February 5,
2014, the RSICTC wrote AAR to provide a
written copy of these principles in advance
of the first meeting of the reconvened AAR
Tank Car Committee Task Force T87.6
(‘T87.6 Task Force’).
RSICTC continued:
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In order to provide a timely response to
your January 22, 2014 follow-up letter, we
recommend the reconvened T87.6 Task Force
focus on and adopt the following principles,
for ultimate submission to the Pipeline and
Hazardous Materials Safety Administration
(‘‘PHMSA’’), which represent the consensus
of the tank car manufacturing and leasing
industry:
1. Newly ordered tank cars, ordered after
a date certain agreed upon by PHMSA and
the industry, to be used to transport crude oil
or ethanol must have a jacket, full height
head shield and thermal protection.
2. Tank cars built to the CPC–1232
standard (both jacketed and non-jacketed)
will be allowed to remain in unrestricted
service for their full statutory life, with
possible modification to those existing tank
cars limited to pressure relief valves and
bottom outlet valve handles, based on future
regulatory requirements or industry
standards.
3. Legacy tank cars (non-CPC–1232
compliant) used for Class 3, PG III materials
will be allowed to remain in unrestricted
service for their full statutory life, with
possible modification to those existing tank
cars limited to pressure relief valves and
bottom outlet valve handles, based on future
regulatory requirements or industry
standards.
4. Until such a time when standards
applicable to legacy tank cars are developed,
non-CPC–1232 compliant tank cars may not
be newly assigned into crude oil or ethanol
service.
5. Modification requirements for legacy
tank cars used for Class 3, PG I and II service
(including crude oil and ethanol) need to be
developed based on the nature of the risks
associated with various products.
6. Priority should be placed on modifying
legacy tank cars used for crude oil and
ethanol. Timelines for modifying legacy tank
cars used for other Class 3, PG I and II service
should be based on a risk assessment.
7. It is possible that some types of crude
oil may require packaging in a DOT tank car
class other than a DOT Specification 111 and
RSI wishes to participate in that evaluation
process.
The voluntary actions taken by
industry as a result of the Call to Action
are necessary steps to improve safety. In
this NPRM we are proposing to adopt
and expand on the key voluntary
actions taken with regard to speed
restrictions, braking, and routing for
HHFTs, in addition to, classification
verification requirements.
On February 25, 2014, DOT issued an
Emergency Restriction/Prohibition
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Order requiring those who offer crude
oil for transportation by rail to ensure
that the product is properly tested and
classified in accordance with Federal
safety regulations, which was
superseded by a revised and amended
Order on March 6, 2014, clarifying the
requirement.40 The March 6th Amended
Emergency Restriction/Prohibition
Order requires that all rail shipments of
crude oil that is properly classed as a
flammable liquid in Packing Group (PG)
III material be treated as a PG I or II
material, until further notice. The
Amended Emergency Order also
authorized PG III materials to be
described as PG III for the purposes of
hazard communication.
On May 7, 2014, DOT published
another Emergency Restriction/
Prohibition Order requiring all railroads
that operate trains containing one
million gallons of Bakken crude oil to
notify SERCs about the operation of
these trains through their States.41
Specifically, this notification should
identify each county, or a particular
state or commonwealth’s equivalent
jurisdiction (e.g., Louisiana parishes,
Alaska boroughs, Virginia independent
cities), in the state through which the
trains will operate. On the same day,
FRA and PHMSA issued a safety
advisory recommending that offerors
and carriers of Bakken crude oil use
tank car designs with the highest level
of integrity available in their fleets.42
C. NTSB Safety Recommendations
As previously discussed, in addition
to the efforts of PHMSA and FRA, the
NTSB has taken a very active role in
addressing the risks posed by the
transportation of large quantities of
flammable liquids by rail. On January
23, 2014 the NTSB issued to PHMSA
Safety Recommendations R–14–4
through R–14–6. These
recommendations are derived from the
NTSB’s participation in the
Transportation Safety Board of Canada’s
(TSB) investigation of the July 6, 2013
´
Lac-Megantic derailment. In the letter,
NTSB urges PHMSA and FRA to take
action to address routing, oil spill
response plans, and identification and
classification of flammable liquids by
rail. In these recommendations, the
40 See Docket No. DOT–OST–2014–0025. See also
https://www.phmsa.dot.gov/staticfiles/PHMSA/
DownloadableFiles/Amended_Emergency_Order_
030614.pdf.
41 https://www.phmsa.dot.gov/pv_obj_cache/pv_
obj_id_D9E224C13963CAF0AE4F15A8B3C
4465BAEAF0100/filename/Final_EO_on_
Transport_of_Bakken_Crude_Oi_05_07_2014.pdf.
42 https://www.phmsa.dot.gov/pv_obj_cache/pv_
obj_id_9084EF057B3D4E74A2DEB5CC860069
51BE1D0200/filename/Final_FRA_PHMSA_Safety_
Advisory_tank_cars_May_2014.pdf.
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NTSB recognizes that rail shipments of
flammable liquids have sharply
increased in recent years as the United
States experiences unprecedented
growth in oil production. The letter is
available for review in the public docket
for this rulemaking.
As noted below, NTSB has issued
recommendation R–14–5, for PHMSA to
revise spill response planning
thresholds contained in Title 49 Code of
Federal Regulations Part 130 to require
comprehensive response plans to
effectively provide for the carriers’
ability to respond to worst-case
discharges resulting from accidents
involving unit trains or blocks of tank
cars transporting oil and petroleum
products. PHMSA is not addressing this
recommendation through this NPRM.
However, we are concurrently issuing
an Advance Notice of Proposed
Rulemaking in PHMSA Docket Number
PHMSA–2014–0105 to gather more
information on this topic from railroads,
first responders, state and local
jurisdictions, and all other interested
parties.
Previously, on March 2, 2012, the
NTSB issued Railroad Accident Report
RAR–12–01, available for review in the
public docket for this rulemaking. In
that report, NTSB determined that one
of the probable causes of the June 19,
2009 train accident in Cherry Valley,
Illinois, in which several derailed cars
released ethanol and caught fire, fatally
injuring a passenger in a stopped
automobile at the grade crossing where
the derailment occurred and seriously
injuring two other passengers in the
automobile, was the washout of the
track structure at the grade crossing and
failure to notify the train crew of the
known washout. NTSB also determined
that inadequate design features of a DOT
Specification 111 rail tank car made it
susceptible to damage and catastrophic
loss of hazardous material during the
train accident and, thus, contributed to
the severity of the incident. On March
2, 2012, the NTSB issued Safety
Recommendations R–12–5 thru R–12–8,
which recommended that PHMSA take
action to enhance newly manufactured
and existing tank cars used for the
transportation for ethanol and crude oil
in PG I and II. (Safety Recommendation
R–12–8 was closed by the NTSB on
September 20, 2012).43 In addition,
NTSB reiterated Safety
Recommendation R–07–4 and urged
PHMSA to require that railroads
immediately provide to emergency
responders accurate, real-time
43 See: https://www.phmsa.dot.gov/staticfiles/
PHMSA/DownloadableFiles/Files/NTSB%20Files/
R-12-8-Acceptable-Response.pdf.
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information regarding the identity and
location of all hazardous materials on a
train.
These accidents demonstrate that
major loss of life, property damage, and
environmental consequences can occur
when large volumes of crude oil or other
flammable liquids are transported in a
HHFT involved in an accident. Table 12
provides a summary of the NTSB Safety
Recommendations and identifies the
effect of this action on those
recommendations:
TABLE 12—RAIL-RELATED NTSB SAFETY RECOMMENDATIONS
NTSB
recommendation
Summary
R–07–4 ........................................
Recommends that PHMSA, with the assistance of FRA, require that railroads
immediately provide to emergency responders accurate, real-time information
regarding the identity and location of all hazardous materials on a train.
Recommends that PHMSA require all newly-manufactured and existing general
service tank cars authorized for transportation of denatured fuel ethanol and
crude oil in PGs I and II have enhanced tank head and shell puncture resistance systems and top fittings protection that exceed existing design requirements for DOT Specification 111 tank cars.
Recommends that PHMSA require all bottom outlet valves used on newly-manufactured and existing non-pressure tank cars are designed to remain closed
during accidents in which the valve and operating handle are subjected to impact forces.
Recommends that PHMSA require all newly-manufactured and existing tank
cars authorized for transportation of hazardous materials have center sill or
draft sill attachment designs that conform to the revised AAR design requirements adopted as a result of Safety Recommendation R–12–9.
Recommends that PHMSA inform pipeline operators about the circumstances of
the accident and advise them of the need to inspect pipeline facilities after
notification of accidents occurring in railroad rights-of-way.
Recommends that FRA work with PHMSA to expand hazardous materials route
planning and selection requirements for railroads under the HMR to include
key trains transporting flammable liquids as defined by the Association of
American Railroads Circular No. OT–55–N and, where technically feasible, require rerouting to avoid transportation of such hazardous materials through
populated and other sensitive areas.
Recommends that FRA develop a program to audit response plans for rail carriers of petroleum products to ensure that adequate provisions are in place to
respond to and remove a worst-case discharge to the maximum extent practicable and to mitigate or prevent a substantial threat of a worst-case discharge.
Recommends that FRA audit shippers and rail carriers of crude oil to ensure
they are using appropriate hazardous materials shipping classifications, have
developed transportation safety and security plans, and have made adequate
provision for safety and security.
Recommends that PHMSA work with FRA to expand hazardous materials route
planning and selection requirements for railroads under Title 49 Code of Federal Regulations 172.820 to include key trains transporting flammable liquids
as defined by the AAR Circular No. OT–55–N and, where technically feasible,
require rerouting to avoid transportation of such hazardous materials through
populated and other sensitive areas.
Recommends that PHMSA revise the spill response planning thresholds contained in Title 49 Code of Federal Regulations Part 130 to require comprehensive response plans to effectively provide for the carriers’ ability to respond to worst-case discharges resulting from accidents involving unit trains
or blocks of tank cars transporting oil and petroleum products.
Recommends that PHMSA require shippers to sufficiently test and document
the physical and chemical characteristics of hazardous materials to ensure
the proper classification, packaging, and record-keeping of products offered in
transportation.
R–12–5 ........................................
R–12–6 ........................................
R–12–7 ........................................
R–12–8 ........................................
R–14–1 ........................................
R–14–2 ........................................
R–14–3 ........................................
R–14–4 ........................................
R–14–5 ........................................
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R–14–6 ........................................
Addressed in this rule?
No.
Yes.
Yes.
No.*
Closed.**
Yes.
No.***
Yes.
Yes.
No.***
Yes.
* Under R–12–9, NTSB recommends that AAR: Review the design requirements in the AAR Manual of Standards and Recommended Practices C–III, ‘‘Specifications for Tank Cars for Attaching Center Sills or Draft Sills,’’ and revise those requirements as needed to ensure that appropriate distances between the welds attaching the draft sill to the reinforcement pads and the welds attaching the reinforcement pads to the tank
are maintained in all directions in accidents, including the longitudinal direction. These design requirements have not yet been finalized by the
AAR.
** On July 31, 2012, PHMSA published in the Federal Register (77 FR 45417) an advisory bulletin to all pipeline operators alerting them to
the circumstances of the Cherry Valley derailment and reminding them of the importance of assuring that pipeline facilities have not been damaged either during a railroad accident or other event occurring in the right-of-way. This recommendation was closed by NTSB on September 20,
2012. This action is accessible at the following URL: https://phmsa.dot.gov/pipeline/regs/ntsb/closed.
*** PHMSA in consultation with FRA is concurrently publishing an ANPRM (Docket Number PHMSA–2014–0105) that will address these
recommendations.
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45037
IV. Comments on the ANPRM
A. Commenter Key. As of June 2014,
Table 13 provides a list of comments
posted to the docket.
TABLE 13—COMMENTER KEY
Allen Maty .......................................................................................
Brant Olson .....................................................................................
City of Loves Park ..........................................................................
Village Board of Iverness, IL ..........................................................
Barrington Township, IL ..................................................................
Carol Stream, IL ..............................................................................
City of Plano, IL ..............................................................................
Village of Hainesville, IL .................................................................
Village of Vernon Hills, ...................................................................
Village of South Barrington, IL ........................................................
(038)
(040)
(042)
(044)
(046)
(048)
(050)
(053)
(055)
(057)
(059)
(061)
(063)
(065)
(067)
(069)
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(017)
(019)
(022)
(024)
(026)
(028)
(030)
(032)
(034)
(036)
Volpe National Transportation Systems Center (Volpe) ................
Village of Wadsworth, IL .................................................................
Bartlett Fire Protection District, IL ...................................................
Compressed Gas Association (CGA): P–1519 ..............................
City of Highland Park, IL .................................................................
Anonymous .....................................................................................
Village of Mokena, IL ......................................................................
Metro West Council of Government, Aurora, IL .............................
Village of Hampshire, IL .................................................................
Village of Green Oaks, IL ...............................................................
Village of Hinckley, IL .....................................................................
Village of Lake Barrington, IL .........................................................
City of Prospect, IL .........................................................................
Megan Joyce ...................................................................................
Village of Kaneville, IL ....................................................................
Village of Tower Lakes, IL ..............................................................
(072) Rail Users Network (RUN) ..............................................................
(075) Robert Hodge ..................................................................................
(077) Sheet Metal, Air, Rail, Transportation Union (SMART) ..................
(079) Growth Energy, Washington, DC ...................................................
(081) City of St. Charles, IL .....................................................................
(083) Village of Hawthorn Woods, IL .......................................................
(085) Village of Maple Park, Kane and Dekalb Counties, IL ...................
(087) Village of Campton Hills, IL ............................................................
(090) Association of American Railroads (AAR) and the American Short
Line and Regional Railroad Association (ASLRRA).
(092) Eldon Jacobson ..............................................................................
(094) Eva Lee ...........................................................................................
(096) Village of Chicago Ridge, IL ...........................................................
(099) Solvay USA (Solvay) ......................................................................
(101) Sierra Club: 23,200 commenters ....................................................
(103) Michael Bailey .................................................................................
(105) Nathan Luke ....................................................................................
(107) Michael Reich .................................................................................
(109) The Fertilizer Institute (TFI) ............................................................
(111) David C. Breidenbach .....................................................................
(113) City of Lake Forest, IL ....................................................................
(115) City of Northlake, IL ........................................................................
(117) City of Coon Rapids, MN ................................................................
(119) Eastman Chemical Company (ECC) ..............................................
(121) CREDO Action (CREDO; replaces 089): 66,064 commenters ......
(123) The Chlorine Institute (CI) ..............................................................
(125) Village of Berkeley, IL .....................................................................
(127) The National Industrial Transportation League (NITL) ...................
(129) Hess Corporation (Hess) ................................................................
(131) New Progressive Alliance (NPA) ....................................................
(133) The Railway Supply Institute Committee on Tank Cars (RSICTC)
(135.1) Dow Chemical Company (Dow) ..................................................
(136)
(138)
(140)
(142)
(144)
American Chemistry Council (ACC) ...............................................
Forest Ethics: 1,489 commenters ...................................................
National Transportation Safety Board (NTSB) ...............................
Anonymous .....................................................................................
Natural Resources Defense Council (NRDC) ................................
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(018) Emanuel Guerreiro.
(021) Eugene Matzan/Commercial Wheel System.
(023) Senator Charles Schumer.
(025) City of Wood Dale, IL.
(027) Village of Mt. Prospect, IL.
(029) Village of Schiller Park, IL.
(031) City of Frankfort, IL.
(033) City of Crest City Council, IL.
(035) Village of Glendale Heights.
(037) Volpe National Transportation Systems Center (Volpe), Research
and Innovative Technology Administration, DOT.
(039) Village of Gilberts, IL.
(041) City of Braidwood, IL.
(043) Rolling Meadows, IL.
(045) City of Warrenville, IL.
Village of Oswego, IL.
(049) Trudy McDaniel.
(052) Village of North Aurora, IL.
(054) Village of Elburn, IL.
(056) Village of Wayne, IL.
(058) Village of Western Springs, IL.
(060) Village of Diamond, IL.
(062) Vermont League of Cities and Towns, Montpelier, Vermont.
(064) Fred Millar.
(066) Christopher Lish.
(068) Village of North Barrington, IL.
(070) Barrington Area Council of Governments (BACOG), Barrington,
IL.
(074) Village of Deer Park, IL.
(076) Skagit Audubon, Mount Vernon, WA.
(078) Anonymous.
(080) Village of Burlington, IL.
(082) Village of Hoffman Estates, IL.
(084) Village of Hanover Park, IL.
(086) City of Carbondale, IL.
(089) CREDO Action (CREDO).
(091) James Jackson.
(093) The Regional Answer to Canadian National (TRAC).
(095) Cuba Township, IL.
(098) Railway Supply Institute (RSI).
(100) U.S. Chemical Safety Board (USCSB).
(102) Mary Ruth Holder.
(104) Phyllis Dolph.
(106) Russell Pesko.
(108) David C. Breidenbach.
(110) Village of Barrington, IL and the TRAC Coalition.
(112) Montana Department of Environmental Quality (MTDEQ).
(114) Maine Municipal Association, Augusta, ME (MMA).
(116) Village of Minoa, NY.
(118) Village of Grayslake, IL.
(120) City of Fort Collins, CO.
(122) Oil Change International (OCI): 8,727 commenters.
(124) Renewable Fuels Association (RFA).
(126) Watco Companies L.L.C. (Watco).
(128) Institute of Makers of Explosives (IME).
(130) North American Freight Car Association (NAFCA).
(132) The Greenbrier Companies, Inc. (Greenbrier).
(134) GLNX Corporation (GLNX).
(135.2) Dow Chemical Company and Union Pacific Railroad
(DCCUPR).
(137) Dangerous Goods Advisory Council (DGAC).
(139) American Petroleum Institute (API).
(141) Petroleum Association of Wyoming (PAW).
(143) Rein Attemann.
(145) Lloyd Burton, PHD.
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TABLE 13—COMMENTER KEY—Continued
(146)
(148)
(150)
(152)
(154)
(156)
(158)
(160)
(162)
(164)
(166)
City of Madison, WI ........................................................................
Shell Chemical LP (Shell) ...............................................................
Senator Charles E. Schumer ..........................................................
City of Elmhurst, IL .........................................................................
Leif Jorgensen ................................................................................
Railway Supply Institute Comments ...............................................
Department of Law City of Chicago ...............................................
Irv Balto Comments ........................................................................
EO 12866 Meeting w/API 05.19.14 ................................................
Meeting w/Growth Energy and RFA 05.12.14 ................................
Meeting w/Quantum Energy 05.21.14 ............................................
B. Summary of Comments Relevant to
the Proposed Amendments in this
NPRM
In response to the September 6, 2013
ANPRM, PHMSA received 113
comments representing over 152,000
signatories related to the eight petitions
for rulemaking and four NTSB
recommendations referenced in the
ANPRM and applicable to the
transportation of hazardous materials in
commerce. PHMSA solicited public
comment on whether the potential
amendments would enhance safety and
clarify the HMR with regard to rail
transport. Specifically, these potential
amendments, if adopted, would do the
following: (1) Relax regulatory
requirements to afford FRA greater
discretion to authorize the movement of
(147)
(149)
(151)
(153)
(155)
(157)
(159)
(161)
(163)
(165)
(176)
City of Northlake, IL.
The Accurate Tank Advisor (ATA).
Call to Action Meeting Documentation.
The Sierra Club: 52,615 commenters.
U.S. DOT/PHMSA Meeting Record.
BNSF Meeting Record.
City of Chicago Comments.
Irv Balto Comments.
Meeting w/American Chemistry Council 05.12.14.
Meeting w/North Dakota Petroleum Council 05.12.14.
Meeting w/Statoil 05.12.14.
non-conforming tank cars; (2) impose
additional requirements that would
correct an unsafe condition associated
with pressure relief valves (PRV) on rail
cars transporting carbon dioxide,
refrigerated liquid; (3) relax regulatory
requirements applicable to the repair
and maintenance of DOT Specification
110, DOT Specification 106, and ICC 27
tank car tanks (ton tanks); (4) relax
regulatory requirement for the removal
of rupture discs for inspection if the
removal process would damage, change,
or alter the intended operation of the
device; and (5) impose additional
requirements that would enhance the
standards for DOT Specification 111
tank cars used to transport PG I and II
hazardous materials. This NPRM
addresses the four petitions for
rulemaking that are related to the DOT
Specification 111 tank car (P–1577, P–
1587, P–1595, and P–1612). The NTSB
recommendations directly relate to the
enhancement of DOT Specification 111
tank cars.
We received comment submissions
from local communities, cities, and
towns; rail carriers; offerors; suppliers of
equipment; tank car manufacturers;
environmental groups; NTSB; and
members of the U.S. Congress. The
comments provide many potential
solutions to the risks associated with
HHFTs. A common theme among the
commenters is that they support
changes that will prevent another
catastrophic train accident. Table 14
provides a brief summary based on key
concerns of groups of commenters:
TABLE 14—GENERAL OVERVIEW OF COMMENTS RECEIVED ON THE HM–251 ANPRM
Number of
comments
Comment summary
Local communities, cities,
towns.
61 municipal and state government entities.
Concerned public .................
223 individual commenters
Rail carriers ..........................
AAR, American Short Line
and Regional Railroad
Association, GNLX Corporation.
Offerors ................................
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Group of
commenters
Multiple ...............................
Provided overwhelming support for:
• Higher integrity tank car construction standards;
• Revised operational procedures; and
• Standards applicable to newly constructed and existing DOT 111 tank cars transporting any Packing Group I and II materials.
Provided overwhelming support for:
• Petition P–1587 (Barrington, IL); and
• NTSB Safety Recommendations that requires higher integrity construction and
operational standards for new and existing DOT–111 tank cars.
In their comments AAR and ASLRRA proposed additional enhancements to its
original petition for rulemaking (P–1577) such as:
• Mandating the jacketed version of the specifications discussed in the petition for
flammable liquids;
• For flammable liquids, requiring high-flow capacity pressure relief devices;
• Requiring thermal blankets or thermal coatings when constructing or modifying
tank cars used to transport all packing group I and II materials and flammable liquids in packing group III; and
• The employment of designs that ensure bottom outlet valves will remain closed
when the operating handles are subject to impact forces.
Commenters solicit PHMSA and FRA to:
• Address accident root causes and to keep tank cars on the track;
• Conduct suggested initiatives, including improvements in inspection and track
maintenance protocols;
• Utilize available technology to assist in reducing human error (e.g., Positive Train
Control); and
• Improve communication systems for rail operations.
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TABLE 14—GENERAL OVERVIEW OF COMMENTS RECEIVED ON THE HM–251 ANPRM—Continued
Number of
comments
Comment summary
Tank Car manufacturers ......
Watco, Railway Supply Institute, SMART,
Greenbrier Companies,
North American Freight
Car Association.
Environmental groups ..........
Over 152,000 signatories ...
NTSB ....................................
.............................................
Congressional interest .........
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Group of
commenters
13 U.S. House and Senate
members.
The consensus among manufacturers of tank cars is as follows:
• The increase of tank shell thickness and application of tank head protection will
substantially improve the puncture resistance of DOT–111 tank cars and provide
better protection in the event of a derailment;
• Improved puncture resistance will result in less product release and, thus, smaller fires in the event of a train accident;
• The P–1577 (Petition) tank car’s enhancements include a pressure relief device
with a higher exit flow and lower trigger point. This change to the pressure relief
device will improve the potential for this equipment to operate as intended in a
fire situation; and
• Enhancement is consistent with the T87.6 Task Force’s recommendation. If any
fire exposure should occur, the enhanced pressure relief system will serve to reduce the probability of a high-energy release event.
• Tank car requirements for new cars should be more extensive than the retrofit
requirements for existing cars.
Support of NTSB Safety Recommendations by:
• Expressing concern over the responsibility of local governments having to provide emergency response units to manage the impact of derailments in communities across the country; and
• Expressing concern over the significant costs to society associated with clean-up
and environmental remediation.
Urges PHMSA to:
• Take immediate action to require a safer package for transporting flammable
hazardous materials by rail; and
• Take regulatory action that applies to new construction and the existing tank car
fleet
• With FRA, take action to address routing, oil spill response plans, and identification and classification of flammable liquids by rail.
Urges PHMSA to:
• Take immediate action to require a safer package for transporting flammable
hazardous materials by rail.
The most frequent comments received
in response to the ANPRM follow.
These issues included operational
controls that could be implemented to
address rail safety issues and how the
existing fleet of cars would be affected
in the event of the adoption of a new
tank car standard (e.g., retrofitting).
These specific issues and some of the
comments received are summarized
below.
Operational issues—RSICTC
commented that, ‘‘[t]he overall safety of
hazardous material transportation by
rail cannot be achieved by placing the
sole burden of that goal on the designs
of tank cars. Therefore while the
industry supports safety-enhancing
improvements to the designs of tank
cars, it also supports operational
enhancements that will address these
root causes.’’ Similarly, equipment
suppliers encouraged FRA to publish its
final rule on rail integrity. Further, the
API states in its comments that, ‘‘broken
rails or welds caused more major
derailments than any other factor.
According to task force 87.6, broken
rails or welds resulted in approximately
670 derailments between 2001 and
2010.’’ Further, it states, ‘‘RSICTC also
supports the work of the task force to
examine additional operational
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enhancements such as the alternative
brake signal propagations systems,
speed restrictions for ‘‘Key Trains’’—
unit trains containing 20 or more loaded
tank cars of PG I and II hazardous
materials, enhanced track inspection
programs and improvements to the
emergency response system.’’
Retrofits—While the P–1577 tank car
enhancements will significantly
improve safety for newly manufactured
tank cars, RSICTC strongly urges
PHMSA to promulgate a separate
rulemaking for existing tank cars that is
uniquely tailored to the needs of the
existing DOT–111 tank car fleet.
Further, it states, ‘‘Should modifications
be made to the existing jacketed DOT–
111s, we again urge PHMSA to allow
these modified cars to remain in active
service for the duration of their
regulatory life.’’ RSICTC also submits
that PHMSA adopt a ten-year program
allowing compliance to be achieved in
phases through modification, repurposing or retirement of unmodified
tank cars in Class 3, PG I and II
flammable liquid service. Tank car
modifications supported by RSICTC
include adding head shields, protecting
top and bottom fittings and adding
pressure release valves or enhancing
existing pressure release valves.
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Greenbrier, a tank car manufacturer,
commented that, ‘‘the most vital of these
modifications is addition of a
trapezoidal or conforming half-height
head shield to prevent penetration of
tank cars by loose rails. Together with
the top and bottom fittings protections
and enhanced release valves, the
improvements can significantly limit
the likelihood of breaching the tank
car.’’ Further, Greenbrier is of the
opinion that the ten-year timeline
suggested by RSICTC is excessive and
unmodified tank cars could and should
be removed from hazardous materials
service much sooner. API and other
commenters state in their comments
that they are strongly opposed to
mandating any retrofits beyond the
higher-flow pressure relief device
recommended by the T87.6 Task Force
for thermal protection due to the lack of
economic and logistical feasibility.
V. Discussion of Comments and
Section-by-Section Review
The vast majority of commenters
request prompt action by PHMSA to
address the risk associated with HHFTs.
PHMSA agrees that in light of the recent
accidents involving HHFTs prompt
action must be taken to address these
trains. Therefore, we limit our
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discussion of the comments received in
response to the ANPRM to those issues
related to HHFTs. The remaining
comments to the ANPRM and our
August 27–28, 2013 public meeting will
be addressed in a future rulemaking.
Comments are available in the public
docket for this NPRM, viewable at
https://www.regulations.gov or DOT’s
Docket Operations Office (see
ADDRESSES section above).
A. High-Hazard Flammable Train
In the ANPRM we asked several
questions regarding AAR Circular No.
OT–55–N. Specifically, we asked if it
adequately addressed the concerns of
the T87.6 Task Force, especially
regarding speed restrictions. We also
asked if we should incorporate the ‘‘key
train’’ requirements contained in AAR
Circular No. OT–55–N into the HMR, or
if it should be expanded to include
trains with fewer than 20 cars.
Several commenters indicate that
additional operational requirements
should be based upon the definition for
a ‘‘key train’’ as provided by AAR
Circular No. OT–55–N. In addition,
NTSB Recommendation R–14–4 states,
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Work with the Federal Railroad
Administration to expand hazardous
materials route planning and selection
requirements for railroads under Title 49
Code of Federal Regulations 172.820 to
include key trains transporting flammable
liquids as defined by the Association of
American Railroads Circular No. OT–55–N
and, where technically feasible, require
rerouting to avoid transportation of such
hazardous materials through populated and
other sensitive areas.
Based on the Appendix A to
Emergency Order No. 28 and the revised
definition of a ‘‘key train’’ under AAR
Circular No. OT–55–N, PHMSA is
proposing to add a definition of ‘‘highhazard flammable train’’ to § 171.8.
Under the proposed definition, the term
would mean a single train containing 20
or more tank carloads of Class 3
(flammable liquid) material.
Section 173.120 of the HMR defines a
flammable liquid as a liquid having a
flash point of not more than 60 °C
(140 °F), or any material in a liquid
phase with a flash point at or above 37.8
°C (100 °F) that is intentionally heated
and offered for transportation or
transported at or above its flash point in
a bulk packaging, with certain
exceptions. For transportation purposes,
examples of commodities that typically
meet this definition are acetone, crude
oil, ethanol gasoline, and ethyl methyl
ketone. A Class 3 (flammable liquid)
material is further assigned to Packing
Group I, II, or III, based on its degree of
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danger, that is, great, medium, or minor,
respectively.
Because crude oil is a mined liquid,
its flash point and initial boiling point
are variable and, as such, can be
assigned to Packing Groups I, II, or III.
Because ethanol is not a mined liquid,
its initial boiling point and flash point
are known (78 °C and 9 °C respectively).
Thus, ethanol is assigned to Packing
Group II. That said, our analysis finds
that only crude oil and ethanol
shipments would be affected by the
limitations of this rule as they are the
only known Class 3 (flammable liquid)
materials transported in trains
consisting of 20 cars or more.
While both the Appendix A to
Emergency Order No. 28 and the revised
definition of a ‘‘key train’’ under AAR
Circular No. OT–55–N include Division
2.1 (flammable gas) material and
combustible liquids, PHMSA is not
proposing to include them in the
definition of ‘‘high-hazard flammable
train’’ in this NPRM. By doing so, the
existing fleet of DOT Specification 111
tank cars can be repurposed and
continue to be used for flammable
liquids when not being transported in a
HHFT and combustible liquids which
pose a lower risk than other flammable
liquids. PHMSA and FRA seek comment
on the definition of a ‘‘high-hazard
flammable train’’, PHMSA and FRA
seek public comment on the following
discussions and questions. When
commenting, please reference the
specific portion of the proposal, explain
the reason for any recommended
change, and include the source,
methodology, and key assumptions of
any supporting evidence.
1. PHMSA expects that the definition
of HHFT would change the operating
practices and tank car packaging
primarily for trains that carry crude oil
and ethanol. To what extent would
definition of HHFT affect the operating
practices and tank car packaging trains
carrying other Class 3 flammable
liquids?
2. Within the definition of HHFT, to
what extent would adding or removing
hazardous materials or packing groups
within a hazardous material class affect
the benefits and costs of this rule? In
particular, what are the benefits and
costs of including Division 2.1
(flammable gas) material and
combustible liquids within the
definition of HHFT?|
3. To what extent do the covered
hazardous materials, including crude oil
and ethanol, have differing risks when
they are in HHFTs?
As described in the Overview section
of this preamble, above, we believe that
most, if not all, of the rail community
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transporting oil, including crude oil
transported as a hazardous material, is
subject to the basic response plan
requirement of 49 CFR 130.31(a), based
on the understanding that most, if not
all, rail tank cars being used to transport
crude oil have a capacity greater than
3,500 gallons. However, a
comprehensive response plan for
shipment of oil is only required when
the oil is in a quantity greater than
42,000 gallons per package.
Accordingly, the number of railroads
required to have a comprehensive
response plan is much less, or possibly
non-existent, because a very limited
number of rail tank cars in use would
be able to transport a volume of 42,000
gallons in a single package.44
Based on this difference in plans and
the recent occurrence of high-profile
accidents involving crude oil, the NTSB
and TSB have recommended in Safety
Recommendation R–14–5 that the
Department and PHMSA reconsider the
threshold quantity for requiring the
development of a comprehensive
response plan for the shipment of oil.
While PHMSA will not be specifically
addressing Oil Spill Response Plans in
this rulemaking, we will be addressing
this topic in this advance notice of
proposed rulemaking under docket
number PHMSA–2014–0105 (RIN 2137–
AF08). In this ANPRM we will be
seeking comment on the Oil Spill
Prevention and Response Plans as they
relate to the rail transport of large
quantities of oil. Specifically, we seek
comment on threshold quantity for a
comprehensive plan to § 130.31 and
other issues related to the Oil Spill
Prevention and Response Plans as they
relate to rail transport.
B. Notification to State Emergency
Response Commissions of Petroleum
Crude Oil Train Transportation
As previously discussed, on May 7,
2014, DOT issued an Emergency
Restriction/Prohibition Order in Docket
No. DOT–OST–2014–0067 (Order).45
That Order required each railroad
transporting 1,000,000 gallons or more
of Bakken crude oil in a single train in
commerce within the U.S. provide
certain information in writing to the
SERC for each state in which it operates
such a train. The notifications made
under the Order must include estimated
frequencies of affected trains
transporting Bakken crude oil through
44 The 2014 AAR’s Universal Machine Language
Equipment Register (UMLER) numbers showed 5
tank cars listed with a capacity equal to or greater
than 42,000 gallons, and none of these cars were
being used to transport oil or petroleum products.
45 https://www.dot.gov/briefing-room/emergencyorder.
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each county in the state, the routes over
which it is transported, a description of
the petroleum crude oil and applicable
emergency response information, and
contact information for at least one
responsible party at the host railroads.
In addition, the Emergency Order
requires that railroads provide copies of
notifications made to each SERC to FRA
upon request and, make updated
notifications when Bakken crude oil
traffic materially changes within a
particular county or state (a change of
25 percent or greater from the estimate
conveyed to a state in the current
notification). DOT issued the Order
under the Secretary’s authority to abate
imminent hazards at 49 U.S.C. 5121(d).
The Order was issued in response to the
crude oil railroad accidents previously
described, and is in effect until DOT
rescinds the Order. This proposal, if
adopted in a final rule in this
rulemaking proceeding, would supplant
the requirements in the Order.
In this NPRM, PHMSA is proposing to
codify and clarify the requirements of
the Order in the HMR, and is requesting
public comment on the various facets of
this proposal. As previously discussed,
the amount of crude oil shipments via
railroad tank car is increasing rapidly.
The transportation of any hazardous
materials is inherently dangerous, and
transporting crude oil can be dangerous
if the crude oil is released into the
environment because of its
flammability. This risk of ignition is
compounded in the context of rail
transportation of crude oil. It is
commonly shipped in HHFTs that may
consist of over 100 loaded tank cars, and
there appear to be uniquely hazardous
characteristics of crude oil, as
previously discussed in this preamble.
With the rising demand for rail carriage
of crude oil throughout the U.S., the risk
of rail accidents and incidents increases
with the increase in the volume and the
length of haul of the crude oil shipped.
Based on a waybill sample, the total
distance field was used to estimate the
average length of haul crude oil.
PHMSA found that crude oil travels
over 1,000 miles on the rail network. As
also previously discussed, there have
been several significant train accidents
in the U.S. and Canada over the last year
resulting in deaths, injuries, property
and environmental damage that
involved crude oil shipments. These
accidents have demonstrated the need
for action in the form of additional
communication between railroads and
emergency responders to ensure that the
emergency responders are aware of train
movements carrying large quantities of
crude oil through their communities.
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For purposes of this NPRM, PHMSA
is proposing regulatory text that would
address the same trains as affected by
the Emergency Order (i.e., trains
transporting 1,000,000 gallons or more
of Bakken crude oil). Considering the
typical 30,000-gallon capacity railroad
tank car used for the transport of crude
oil, a 1,000,000-gallon threshold for a
unit train would require notification to
SERC’s or other appropriate state
delegated entities for unit trains
composed of approximately 35 cars of
crude oil.46 For purposes of the
Emergency Order, DOT assumed this
was a reasonable threshold when
considering that the major incidents
described above all involved trains
consisting of more than 70 railroad tank
cars carrying petroleum crude oil, or
well above the Order’s threshold of
1,000,000 gallons or more of petroleum
crude oil being transported in a single
train. In setting this threshold quantity
of 1,000,000 gallons in the Order, DOT
also relied on a Federal Water Pollution
Control Act mandate for regulations
requiring a comprehensive spill
response plan to be prepared by an
owner or operator of an onshore
facility.47
In the Order, DOT determined that
SERCs were the most appropriate point
of contact to convey written
notifications regarding the
transportation of trains transporting
large quantities of Bakken crude oil.
Each state is required to have a SERC
under the Emergency Planning and
Community Right-to-Know Act of 1986
(EPCRA). 42 U.S.C. 11001(a). The
EPCRA is intended to help local entities
plan for emergencies involving
hazardous substances.48 Generally,
SERCs are responsible for supervising
and coordinating with the local
emergency planning committees (LEPC)
in states, and are best situated to convey
information regarding hazardous
materials shipments to LEPCs and state
and local emergency response agencies.
After issuance of the Order, DOT
received questions from railroads
regarding whether Fusion Centers could
be utilized to make the notifications
required by the Emergency Order.
46 This approximation assumes that the tank cars
would not be entirely filled to capacity.
47 See 40 CFR 112.20. The Federal Water
Pollution Control Act, as amended by the Oil
Pollution Act of 1990, directs the President, at
section 311(j)(1)(C) (33 U.S.C. 1321(j)(1)(C)) and
section 311(j)(5) (33 U.S.C. 1321(j)(5)), respectively,
to issue regulations ‘‘establishing procedures,
methods, and equipment and other requirements for
equipment to prevent discharges of oil and
hazardous substances from vessels and from
onshore facilities and offshore facilities, and to
contain such discharges.’’
48 https://www2.epa.gov/epcra.
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45041
Railroads share information with Fusion
Centers under existing § 172.820 of the
HMR, PHMSA’s regulation governing
additional planning requirements for
transportation by rail of certain
hazardous materials. DOT also received
inquiries regarding the Order’s
implications for Tribal Emergency
Response Commissions (TERCs). TERCs
have the same responsibilities as SERCs,
with the Chief Executive Office of the
Tribe appointing the TERC.49 In
response, DOT issued a Frequently
Asked Questions (FAQs) guidance
document to address these inquiries.50
In that FAQs document, DOT explained
that if a State agrees that it would be
advantageous for the information
required by this Emergency Order to be
shared with a Fusion Center or other
State agency involved with emergency
response planning and/or preparedness,
as opposed to the SERC, a railroad may
share the required information with that
agency instead of the SERC. DOT also
explained that railroads were not
required to make notification under the
Order to TERCs, but, rather, that DOT
would be reaching out to Tribal leaders
to inform them that TERCs could
coordinate with the appropriate SERC in
a state for access to data supplied under
the Emergency Order.
After issuance of the Order, railroads
were concerned that routing and traffic
information required to be provided to
SERCs regarding affected crude oil
would be made public under individual
states’ open records laws. DOT has since
engaged in discussions with railroads
and states to address this concern. As
explained in the FAQs document, DOT
prefers that this information be kept
confidential, and acknowledged that
railroads may have an appropriate claim
that this information constitutes
confidential business information, but
that such claims may differ by state
depending on each state’s applicable
laws. DOT encouraged the railroads to
work with states to find the most
appropriate means for sharing this
information (including Fusion Centers
or other mechanisms that may have
established confidentiality protocols).
However, the EO and DOT’s subsequent
guidance did not require that states sign
confidentiality agreements to receive
this information, and DOT did not
designate the information as Sensitive
Security Information (SSI) under the
procedures governing such at 49 CFR
Part 15. PHMSA understands that
despite confidentiality concerns,
railroads are complying with the
49 https://www2.epa.gov/sites/production/files/
2013–08/documents/epcra_fact_sheet.pdf.
50 https://www.fra.dot.gov/eLib/Details/L05237.
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requirements of the Order and have
provided the required information to
States.
With regard to the identification of
Bakken crude oil versus crude oil
extracted from other geographic
locations, DOT acknowledges that the
HMR’s current shipping paper
requirements do not distinguish Bakken
crude oil from crude oil sourced in
other locations. This may present
compliance and enforcement
difficulties, particularly with regard to
subsequent railroads transporting
petroleum crude after interchange(s)
with an originating or subsequent
carrier. DOT explained in the FAQs
document that railroads and offerors
should work together to develop a
means for identifying Bakken crude oil
prior to transport, such as a Standard
Transportation Commodity Code
number, that identifies the crude oil by
its geographic source. DOT also stated
that for purposes of compliance with the
Emergency Order, crude oil tendered to
railroads for transportation from any
facility directly located within the
Williston Basin (North Dakota, South
Dakota, and Montana in the United
States, or Saskatchewan or Manitoba in
Canada) is Bakken crude oil. PHMSA
notes it may be possible in any final rule
action that this proposed new § 174.310
could be expanded to include threshold
quantities of all petroleum crude oils or
all HHFTs (versus only trains
transporting threshold quantities of
Bakken crude oil).
PHMSA therefore seeks public
comment on the following discussions
and questions. When commenting,
please reference the specific portion of
the proposal, explain the reason for any
recommended change, and include the
source, methodology, and key
assumptions of any supporting
evidence.
1. Whether codifying the
requirements of the Order in the HMR
is the best approach for the notification
requirements, and whether particular
public safety improvements could be
achieved by requiring the notifications
be made by railroads directly to
emergency responders, or to emergency
responders as well as SERCs or other
appropriate state delegated entities.
2. Whether the 1,000,000-gallon
threshold is appropriate, or whether
another threshold such as the 20-car
HHFT threshold utilized in this NPRM’s
other proposals is more appropriate. If
you believe that a threshold other than
1,000,000 gallons is appropriate, please
provide any information on benefits or
costs of the change, including for small
railroads.
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3. Comments regarding parallel
notification requirements for any
affected TERCs.
4. Comments regarding the other
topics addressed in the FAQ’s
document. In particular, PHMSA seeks
comments on the confidential treatment
of data contained in the notifications to
SERCs, and the adoption of a means for
identifying Bakken crude oil prior to rail
transportation.
5. Whether PHMSA should place
restrictions in the HMR on the
disclosure of the notification
information provided to SERCs or to
another state or local government entity.
6. Whether such information should
be deemed SSI, and the reasons
indicating why such a determination is
appropriate, considering safety,
security, and the public’s interest in
information.
7. What burden reduction would
result from not having to distinguish the
source of the crude oil? What increase
in burden would result from the
expanded applicability?
C. Rail Routing
We did not solicit comments on
routing requirements for HHFTs in the
September 6, 2013 ANPRM. However,
many government agencies and citizens
alike expressed concerns regarding the
risks posed by such rail traffic through
their communities. Further, the issue
was raised during the RSAC hazardous
materials working group meetings and
the Secretary’s Call to Action. As a
result of those efforts, the industry has
taken steps to extend the routing
requirements in § 172.820 of the HMR to
certain HHFTs transporting crude oil.
AAR indicates that railroads will focus
on the risks related to population
density along routes by reducing train
speed. Based on AAR’s response to the
Call to Action, railroads will operate
trains at 40 mph by July 1, 2014, for any
HHFT with at least one non-CPC 1232
DOT Specification 111 tank car loaded
with crude oil or one non-DOT
specification tank car loaded with crude
oil while that train travels within the
limits of any high-threat urban area as
defined by 49 CFR 1580.3.
We note that under AAR Circular No.
OT–55–N, any train that meets the ‘‘key
train’’ definition is subject to a 50-mph
speed restriction. Further, any route
defined by a railroad as a key route shall
meet certain standards described in OT–
55–N. Wayside defective wheel bearing
detectors shall be placed at a maximum
of 40 miles apart, or an equivalent level
of protection may be installed based on
improvements in technology. Main track
on key routes shall be inspected by rail
defect detection and track geometry
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inspection cars or by any equivalent
level of inspection at least twice each
year. Sidings on key routes shall be
inspected at least once a year, and main
track and sidings shall have periodic
track inspections to identify cracks or
breaks in joint bars. Further, any track
used for meeting and passing key trains
shall be FRA Class 2 track or higher. If
a meet or pass must occur on less than
Class 2 track due to an emergency, one
of the trains shall be stopped before the
other train passes. PHMSA and FRA
request comments on the requirements
of AAR Circular No. OT–55–N
specifically in regard to track
inspection. These comments may be
considered for future regulatory action.
This NPRM proposes to modify
§ 172.820 to apply to any HHFT, as
PHMSA proposes to define this term in
§ 171.8 (See discussion in HHFT
section.). The routing requirements
discussed in this NPRM reflect the
practices recommended by the NTSB in
recommendation R–14–4, and are in
widespread use across the rail industry
for security-sensitive hazardous
materials (such as chlorine and
anhydrous ammonia). As a result, rail
carriers must assess available routes
using, at a minimum, the 27 factors
listed in Appendix D to Part 172 of the
HMR to determine the safest, most
secure routes for security-sensitive
hazardous materials. See the Section (D)
‘‘Overview of Current Regulations
Relevant to this Proposal’’ of this
preamble for more information on
routing.
PHMSA seeks public comment on the
following discussions and questions.
When commenting, please reference the
specific portion of the proposal, explain
the reason for any recommended
change, and include the source,
methodology, and key assumptions of
any supporting evidence.
1. To what extent would the routing
requirements change the operational
practices for small railroads, which
PHMSA expects to have limited routing
options? What are the benefits and costs
of applying these requirements to small
railroads?
2. How has the voluntary compliance
with the routing requirements in
response to the Call to Action changed
the operational practices for crude oil
shipments?
D. Classification and Characterization
of Mined Liquids and Gases
As previously discussed, the proper
classification and characterization of a
hazardous material is critical under the
HMR, as it dictates which additional
requirements apply, such as the proper
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operational controls and proper
packaging selection.
Under the HMR, it is critical that the
offeror of a material ensure that a
hazardous material has been classified
and characterized correctly. The
classification of a hazardous material
triggers the corresponding packaging
and hazard communication. Under
§ 173.22 of the HMR, it is the offeror’s
responsibility to properly ‘‘class and
describe the hazardous material in
accordance with parts 172 and 173 of
this subchapter.’’ When a single
material meets more than one hazard
class the shipping name must be
selected based on the hazard precedence
table in § 173.2a. Once an offeror has
determined the hazard class of the
material, the offeror must select the
most appropriate proper shipping name
from the HMT.
In the case of crude oil, relevant
properties to properly classify a
flammable liquid include: flash point,
and boiling point (See section 173.120).
The HMR do not specifically provide
requirements for characterization tests
however; relevant properties that may
affect the characterization of crude oil
include corrosivity, vapor pressure,
specific gravity at loading and reference
temperatures, and the presence and
concentration of specific compounds
such as sulfur. Characterization of
certain properties enables an offeror to
select the most appropriate shipping
name, and identify key packaging
considerations. Based on the shipping
name the HMT provides the list of
packagings authorized for use by the
HMR. As indicated in § 173.24(e), even
though certain packagings are
authorized, it is the responsibility of the
offeror to ensure that such packagings
are compatible with their lading. Such
information and determination of the
authorized packaging also ensure that
the appropriate outage is maintained in
accordance with § 173.24(a).
In the September 6, 2013 ANPRM, we
did not request comments on the
classification of crude oil. Nonetheless,
one commenter, David C. Breidenbach,
provided several comments regarding
the volatility of ‘‘gassy’’ crude oil. Mr.
Breidenbach’s comments suggested the
need to conduct pre-movement
sampling and safety certification,
require pressurized DOT Specification
112 tank cars for certain PG I crude oil,
and ensure that field operators adjust
well head separators to remove gas and
develop gas processing infrastructure.
Classification and characterization
were raised during an RSAC hazardous
materials working group meeting, in the
Secretary’s Call to Action, under
Operation Classification, in the
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agencies’ Joint Safety Advisories, and in
the amended and restated March 6, 2014
DOT Emergency Order. PHMSA’s
January 2, 2014 Safety Alert warns of
crude oil variability and emphasizes
proper and sufficient testing to ensure
accurate characterization and
classification. The Safety Alert
expresses PHMSA’s concern that
unprocessed crude oil may affect the
integrity of packaging or present
additional hazards related to corrosivity,
sulfur content, and dissolved gas
content. Proper classification of crude
oil has been a major focus of the
PHMSA and FRA initiative referred to
as Operation Classification and the
Secretary’s Call to Action. Further, the
Department’s February 25, 2014
Emergency Order, as revised on March
6, 2014, requires those who offer crude
oil for transportation by rail to ensure
that the product is properly tested and
classified in accordance with Federal
safety regulations. As a result of
comments, concerns, and government
and industry emphasis on proper
classification, in this NPRM, PHMSA
proposes changes to the HMR that
clarify and enhance the current
classification requirements for mined
gases and liquids.
The HMR require both the proper
classification of hazardous materials
and the selection and use of proper
packaging. Packaging groups are
designed to assign a degree of danger
presented within a particular hazard
class. Packing Group I poses the highest
danger (‘‘great danger’’) and Packing
Group III the lowest (‘‘minor danger’’).
PHMSA is proposing to revise the bulk
packaging sections §§ 173.241, 173.242,
and 173.243 to provide the timeline for
continued use of existing DOT
Specification 111 tank cars in HHFT
service in accordance with the following
table:
TABLE 15—TIMELINE FOR CONTINUED
USE OF DOT SPECIFICATION 111
TANK CARS IN HHFT SERVICE
Packing group
DOT 111 not authorized after
I ........................................
II .......................................
III ......................................
October 1, 2017.
October 1, 2018.
October 1, 2020.
Based on the RSI’s presentation to the
NTSB on tank car production capacity,
it is anticipated that 33,800 tank cars
could be manufactured per year. In
addition, PHMSA assumes that the
current fleet size in HHFT service is
72,000. PHMSA used this data to
provide a phase out period for DOT
Specification 111 tank cars in certain
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HHFT service that would ensure that
sufficient time was provided to avoid a
fleet shortage in HHFT service. PHMSA
requests comments on the proposed
timelines for discontinuing use of DOT
Specification 111 tank cars in HHFT
service.
In Recommendation R–14–6 the
NTSB recognized the importance of
sufficient testing and documentation of
the physical and chemical
characteristics of hazardous materials to
ensure the proper classification,
packaging, and record-keeping of
products offered in transportation. We
agree with NTSB. Classification
decisions are essential for the selection
of proper equipment (tank, service
equipment, interior lining or coating)
and the use, maintenance, and
qualification of the equipment when
shipping hazardous materials. Proper
classification is also essential for
accommodating the risk-based
implementation schedule for increased
tank car requirements described below.
The statement on a shipping paper is
the offeror’s certification that a
hazardous material is properly
classified, described, packaged, marked
and labeled, and in proper condition for
transportation according to applicable
DOT regulations. Packaging decisions
are based on the information provided
by the offeror. Incorrect classification
and characterization of hazardous
material may lead to failures throughout
the transportation system.
Examples where improper
information from an offeror may result
in unsafe transportation conditions are
found throughout the HMR.
• Section 180.509(i) requires an
owner of the interior lining or coating of
a tank car transporting a material that is
corrosive or reactive to the tank to
ensure an inspection adequate to detect
defects or other conditions that could
reduce the design level of reliability and
safety of the tank.
• Section 180.509(i) also requires the
owner of a tank car used to transport a
hazardous material to ensure the lining
conforms to §§ 173.24(b)(2) and (b)(3) of
the HMR. Further, the owner ‘‘must use
its knowledge of the service life of each
coating or lining and commodity
combination to establish an appropriate
inspection interval for that coating or
lining and commodity combination.’’
• Under § 180.509(k) an owner of
service equipment ‘‘must analyze the
service equipment inspection and test
results for any given lading and, based
on the analysis, adjust the inspection
and test frequency to ensure that the
design level of reliability and safety of
the equipment is met.’’
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• Appendix D to Part 180 identifies
hazardous materials corrosive to tanks
or service equipment, stating ‘‘While
every effort was made to identify
materials deemed corrosive to the tank
or service equipment, owners and
operators are cautioned that this list
may not be inclusive.’’ Tank car owners
and operators are reminded of their duty
to ensure that no in-service tank will
deteriorate below the specified
minimum thickness requirements in
this subchapter. See § 180.509(f)(3).
The properties of mined gases and
liquids, including crude oil, are variable
based on time, method, and location of
extraction. Whereas manufactured
goods often undergo a strict quality
assurance process to ensure
characteristics are within defined
parameters, mined gases and liquids do
not. Unlike manufactured goods,
organic materials from oil and gas
production represent a unique challenge
in regards to classification. Differences
in the chemical makeup of the raw
material can vary over time and
geographical location. Typically,
organic materials from oil and gas
production at a well head are passed
through a ‘‘separator’’ to remove the gas,
sediment, and water from the crude. As
such, there are multiple hazardous
materials that are commonly shipped
from the well-site including: Crude,
natural gas condensate, and natural gas
liquid.
Given this variability, there is a
responsibility under § 173.22 of the
HMR for an offeror to ensure the proper
characterization and classification of
their materials. Proposed § 173.41
would explicitly require a sampling and
testing program for mined gases and
liquids, including crude oil. Under
proposed § 173.41(a), this program must
address the following key elements that
are designed to ensure proper
classification and characterization of
crude oil:
• Frequency of sampling and testing
to account for appreciable variability of
the material, including the time,
temperature, means of extraction
(including any use of a chemical),51 and
location of extraction;
• Sampling at various points along
the supply chain to understand the
variability of the material during
transportation;
• Sampling methods that ensure a
representative sample of the entire
mixture, as packaged, is collected;
• Testing methods to enable complete
analysis, classification, and
51 This accounting for the method of extraction
would not require disclosure of confidential
information.
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characterization of the material under
the HMR;
• Statistical justification for sample
frequencies;
• Duplicate samples for quality
assurance purposes; and
• Criteria for modifying the sampling
and testing program.
The sampling and testing program
should account for appreciable
differences in the material as a result of
time, temperature, etc., but need not
measure ordinary and minor differences
in materials. If an offeror assigns all of
its materials to the most stringent
packing group classification, this may
serve as one possible justification for a
lower frequency of testing. The offeror
would still need to justify less frequent
testing of other properties such as
corrosivity. Sampling along the length
of the supply chain will be used to
understand the processing and
transportation effects but may be less
frequent than final testing prior to rail
car loading.
As a result of Secretary Foxx’s call to
Action, on February 21, 2014 the API
agreed to pursue various actions
including to work with PHMSA and
other representatives from the
Department of Transportation to share
information and expertise on crude oil
characteristics. API created a working
group on entitled the ‘‘API
Classification & Loading of Crude Oil
Work Group.’’ Within this working
group were two task groups: ‘‘Crude Oil
Classification Task Group’’ and the
‘‘Crude Oil Quantity & Quality
Measurement Task Group.’’
A six month schedule was launched
in early 2014, with working groups
meeting every two weeks throughout the
country. The goal of this group was to
develop a consensus industry standard
for crude oil testing, sampling and
unloading. PHMSA personnel have been
active participants in these meetings. In
June 2014 the API working group
finalized a draft standard ‘‘Recommend
Practices 3000’’ (RP 3000). RP 3000
provides industry best practices,
including those regarding testing and
sampling methods. The draft standard is
currently in the balloting process with
API members and is on a path to
finalization and thus in not considered
in the rulemaking. PHMSA is
encouraged by the development of such
an industry standard and API’s
continued work in the standard and
beyond to improve the accuracy of
classification of materials and the
overall safety or operational rail
requirements. Once finalized PHMSA
may consider adoption of such a
standard and in addition those in the
regulated community may petition for
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the incorporation of such standard
through the processes outlined in
section 106.95 of the HMR.
Proposed § 173.41(b) would link the
certification requirements, as prescribed
in § 172.204, to the sampling and testing
program. Specifically, by certifying the
shipment in accordance with § 172.204,
the offeror of the hazardous material is
certifying compliance with the sampling
and testing program for mined gases and
liquids described above. Based on
comments to the ANPRM, we
considered regulatory changes related to
the vapor pressure of a flammable
liquid. As mentioned in the Background
section of this preamble, above, prior to
1990 the HMR clearly indicated that the
packaging requirements for flammable
liquids are based on a combination of
flash point, boiling point, and vapor
pressure. The regulations provided a
point at which a flammable liquid had
to be transported in a tank car suitable
for compressed gases, commonly
referred to as a ‘‘pressure car’’ (e.g., DOT
Specifications 105, 112, 114, and 120
tank cars). Specifically, § 173.119(f)
indicated that flammable liquids with a
vapor pressure that exceeded 27 psia
but less than 40 psia at 100 °F (at 40
psia, the material met the definition of
a compressed gas), were only authorized
for transportation in one of the
authorized pressure cars. The older
regulations recognized that those
flammable liquids that exhibited high
vapor pressures, such as those liquids
with dissolved gases, require additional
care in packaging. We are not currently
proposing any regulatory changes
related to vapor pressure of a material.
However, PHMSA seeks comments from
the regulated community on the role of
vapor pressure in the classification,
characterization, and packaging
selection process for a flammable liquid
and whether regulatory changes to
establish vapor pressure thresholds for
packaging selection are necessary.
Proposed § 173.41(c) would require
that the sampling and testing program
be documented in writing and retained
while it remains in effect. It should be
noted the while the sampling and
testing program is required be
documented in writing and retained
while it remains in effect we are not
require a specified retention
requirement for the actual testing
records. We acknowledge testing results
will be supplemental materials to
support the requirements of the
sampling and testing program. The
proposed requirement specifies that the
sampling and testing program must be
reviewed and revised and/or updated as
necessary to reflect changing
circumstances. The most recent version
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of the sampling and testing program, or
portions thereof, must be provided to
the employees who are responsible for
implementing it. When the sampling
and testing program is updated or
revised, all employees responsible for
implementing it must be notified and all
copies of the sampling and testing
program must be maintained as of the
date of the most recent revision. If a
sampling and testing program is
updated, revised or superseded,
documentation of the program that was
updated, revised, or superseded must be
retained for 5 additional years.
Proposed § 173.41(d) would mandate
that each person required to develop
and implement a sampling and testing
program must maintain a copy of the
sampling and testing program
documentation (or an electronic file
thereof) that is accessible at, or through,
its principal place of business and must
make the documentation available upon
request, at a reasonable time and
location, to an authorized official of
DOT.
It should be noted above in early 2014
API created a working group on entitled
the ‘‘API Classification & Loading of
Crude Oil Work Group.’’ The goal of this
group was to develop a consensus
industry standard (RP 3000) that would
address testing and sampling of crude
oil. PHMSA personnel have been active
participants in these meetings. PHMSA
is encouraged by the development of
such an industry standard and API’s
continued work in the standard and
beyond to improve the accuracy of
classification of materials and the
overall safety or operational rail
requirements. Once finalized PHMSA
may consider adoption of such a
standard and in addition those in the
regulated community may petition for
the incorporation of the standard
through the processes outlined in
section 106.95 of the HMR.
PHMSA seeks public comment on the
following discussions and questions.
When commenting, please reference the
specific portion of the proposal, explain
the reason for any recommended
change, and include the source,
methodology, and key assumptions of
any supporting evidence.
(1.) What are the differences in the
process and costs for classification of
mined gases compared to mined liquids
such as crude oil?
(2.) How much variability exists
across a region due to location, time,
45045
temperature, or mining methods for
gases and liquids?
(3.) Would more or less specificity
regarding the components of a sampling
and testing program aid offerers of
shipments to be in compliance with
proposed § 173.41?
(4.) Do the guidelines provides
sufficient clarity to offerors to
understand whether they are in
compliance with these requirements?
(5.) How could PHMSA provide
flexibility and relax the sampling and
testing requirements for offerors who
voluntarily use the safest packaging and
equipment replacement standards?
E. Additional Requirements for HighHazard Flammable Trains
In the September 6, 2013 ANPRM we
outlined the additional safety
enhancements, which may include both
rail car design and rail carrier
operational changes that were
considered by the T87.6 Task Force, and
we provided the public an opportunity
to comment. Below are the key
considerations of the task force from
both a tank car design and operations
standpoint.
TABLE 16—KEY CONSIDERATIONS AND FINDINGS OF THE T87.6 TASK FORCE
Tank car design
Thermal protection to address breaches attributable to exposure to fire conditions.
Findings—Modeling of tank cars exposed to pool fire conditions using a version of AFFTAC current at the time the TF was active, and using
pure ethanol as a surrogate, indicate thermal protection and a jacket was not necessary for a tank car to survive 100 minutes in a pool fire. A
pressure relieve valve with a flow capacity of 27,000 SCFM with a start to discharge pressure of 75 psig was needed to ensure the tank car
survived 100 minutes.
Roll-over protection to prevent damage to top and bottom fittings and limit stresses transferred from the protection device to the tank shell.
Findings—Research comparing the top fittings protection required for the CPC–1232 compliance car and the protection required in the HMR for
certain tank cars based on dynamic loads was considered preliminary and not sufficient to base a recommendation.
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Hinged and bolted manways to address a common cause of leakage during accidents and Non-Accident Releases (NARS);
Findings—Representatives of the shipping community expressed the following concerns regarding the elimination of hinged and bolted
manways.
• The existing infrastructure at the loading and unloading facilities has been designed make use of the 20″ manway.
• Through the manway the facilities recover vapor, inspect the interior of the cars, obtain samples of heels in the tanks, insert a stinger
used to dissipate energy of a fluid moving at a high flow rate, gauge the volume in the car during loading, access the car for periodic and
ad hoc cleaning. In some cases all of the loading/unloading appurtenances have been incorporated onto a housing that fits over the
manway.
• If a bolted pressure plate like assembly is required the loaded volume may be determined using existing technology. The specific gravity
of crude oil varies from 0.6 to 1.0 limiting the usefulness of a magnetic gauging device.
Alternatives to hinged and bolted securement are currently under development and testing.
Bottom outlet valve (BOV) elimination;
Findings—The working group concluded elimination of the allowance for BOVs is not a viable option in the near term. The Task Force then considered enhanced protection of the bottom outlet valve. Appendix E of the AAR’s Tank Car Specifications provides the standards for bottom
discontinuity protection. In order to move forward with this concept, the design criteria will need to be developed. Time constraints prohibit this
task force from advancing this concept. Also, inspection of the 10 cars involved in a recent derailment indicates the bottom outlet protection
functions as designed and no valve were significantly damaged.
AAR TCC created a docket T10.5 and a task force to evaluate bottom outlet performance. Task force T87.6 recommends that the TCC add development of design criteria for enhanced bottom outlet protection to the T10.5 charge. The following are other ideas being investigated by
T10.5 that are germane to T87.6.
• Shipment of the car without the BOV handle attached and development of a standard/universal handle attachment.
• Eliminate use of overly strong handle.
• Incorporating operating stops on valve bodies.
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TABLE 16—KEY CONSIDERATIONS AND FINDINGS OF THE T87.6 TASK FORCE—Continued
• The working group will also engage BOV manufacturers to determine if valve configurations or design be altered to prevent damage documented in recent derailments.
Increasing outage from 1 percent to 2 percent to improve puncture resistance.
Increasing the minimum allowed outage was a difficult option to evaluate because the commodities are loaded below the reference temperature
and the outage at the loading temperature is well above the regulatory minimum. It was reported Ethanol was loaded to an outage of approximately 4%. The American Petroleum Institute (API) surveyed a number of its members to learn the outage of ethanol as received. The outages ranged from 2.86% to 6.23%.
To further evaluate the benefit of this option, the AFFTAC subgroup performed simulations to determine the benefit (to survivability in a pool
fire) offered by increased outage. Based on the results of the simulation a tank car with 2% outage had an insignificant change in performance when exposed to a pool fire.
Rail Carrier Operations
Rail integrity (e.g., broken rails or welds, misaligned track, obstructions, track geometry, etc.) to reduce the number and severity of derailments;
Findings—The Task Force urged groups charged with addressing track integrity issues to aggressively work toward a quick and meaningful resolution. In addition, the Task Force urged developers and suppliers of rail flaw detection technology to continue to make the advancement
and production of the technologies a priority.
Alternative brake signal propagation systems ECP, DP, and two-way EOT to reduce the number of cars and energy associated with
derailments;
Findings—Based on the simulation results and analysis of the data it was concluded the alternatives considered provided marginal benefits.
Moreover the identified obstacles to implementation represent a considerable time and cost investment and the predicted benefits would not
be realized for months or years in the future. As such, this working group will not make a recommendation related to alternative brake signal
propagation systems.
Speed restrictions for key trains containing 20 or more loaded tank cars (on August 5, 2013, AAR issued Circular No. OT–55–N addressing this
issue);
Findings—The working group recommended that OT–55 not be modified due to the adverse impact on cycle times and the resulting increase in
the number of tank cars which would be required to transport these commodities in the same time frame. Most of the benefit of the reduced
speed restriction is already in place, since five of the seven Class 1 railroads already handle unit trains of these commodities as key trains.
Emergency response to mitigate the risks faced by response and salvage personnel, the impact on the environment, and delays to traffic on the
line.
Findings—The Task Force supports the RFA’s proposed recommendation and in turn, recommends the AAR request updates from the RFA regarding the availability of mobile stores of AR–AFFF.
As part of PHMSA and FRA’s
systematic approach to rail hazardous
materials transportation safety, in this
NPRM, in addition to new tank car
design standards, PHMSA is proposing
operational requirements for HHFTs.
Some of these operational requirements
are consistent with the T87.6 Task Force
and discussed in further detail below.
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a. Speed Restriction
Speed is a factor that may contribute
to derailments. Speed can influence the
probability of an accident, as it may
allow for a brake application to stop the
train before a collision. Speed also
increases the kinetic energy of a train
resulting in a greater possibility of the
tank cars being punctured in the event
of a derailment.
The laws of physics indicate that if an
accident occurred at 40 mph instead of
50 we should expect a reduction of
kinetic energy of 36%. After
consultations with engineers and
subject matter experts, we can assume
that this would translate to the severity
of an accident being reduced by 36%. A
slower speed may allow a locomotive
engineer to identify a safety problem
ahead and stop the train before an
accident occurs, which could lead to
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accident prevention. PHMSA only
quantifies benefits in this proposed rule
from mitigating the severity of
accidents. With respect to prevention,
PHMSA notes that reduced speeds will
reduce the risk of accidents on net,
though some risks could increase under
limited circumstances.
PHMSA and FRA used a ten mile
speed differential in calculating an
effectiveness rate for the 40 mph speed
restriction options, which assumes that
at the time of an accident trains would
be going 10 mph slower if the speed
restriction were at 40 mph rather than
50 mph. Braking is often applied before
an accident occurs, and the speed
differential at the time of an accident
that results from trains operating at top
speeds of 50 mph and 40 mph could be
different than 10 mph. Furthermore, in
some cases, other restrictions on speed
or congestion could affect speed at the
time of the accident. PHMSA lacks a
basis to modify the assumption that
speeds would be 10 mph different at the
time of accidents and seeks comment on
how we may better determine how
speed restrictions would affect actual
speed at the time of an accident.
A simulation program, Train Energy &
Dynamics Simulator (TEDS) was used to
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study the dynamics and energy levels of
trains under a variety of operational
conditions. Specifically, TEDS was used
to determine the stopping distance and
the rate of dissipation of kinetic energy
(KE) of a generic, 100 tank car train on
level tangent track equipped with the
candidate brake signal propagation
systems. The simulations were used to
determine the relative performance of
the different systems. The model was
validated using brake signal propagation
data from Wabtec and data from a BNSF
test performed in 2008.
This modeling tool was then used to
determine the remaining energy to be
dissipated and the speed at selected
locations in the train when that tank car
reached a defined point specified as the
Point of Derailment (POD). By
comparing the results for each
technology, assumptions were made for
the difference in number of cars
reaching the point of derailment,
remaining kinetic energy of all of the
cars in the train at a set time interval,
and conditional probability of release
(CPR) of the train. This modeling
supported the conclusion that a 10 mph
speed reduction would reduce the harm
of a derailment by 36%.
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PHMSA anticipates the reductions in
the speed of trains that employ less safe
tank cars will prevent fatalities and
other injuries, and limit the amount of
property damage done in an accident.
PHMSA expects fewer safety benefits
would be realized from a reduction in
speed as the tank car fleet is enhanced
as proposed in this NPRM.
As noted above, T87.6 Task Force
considered this issue but did not
recommend action, primarily because of
the ‘‘adverse impact on cycle times and
the resulting increase in the number of
tank cars which would be required to
transport these commodities in the same
time frame.’’
However, given the increasing risks of
HHFTs, in the ANPRM we asked several
questions regarding AAR Circular No.
OT–55–N. Specifically, we asked if the
Circular adequately addressed speed
restrictions. The majority of the
commenters indicated that the current
voluntary 50-mph speed restriction is
acceptable. Further, during the industry
Call to Action, the rail and crude oil
industries agreed to consider further
voluntary improvements, including
speed restrictions in high consequence
areas, similar to the requirements that
are established by the routing
requirements in Part 172, Subpart I of
the HMR. As a result of those efforts,
AAR indicates that railroads began
operating certain trains at 40 mph on
July 1, 2014. This voluntary restriction
applies to any HHFT with at least one
non-CPC 1232 DOT Specification 111
tank car loaded with crude oil or one
non-DOT specification tank car loaded
with crude oil while that train travels
within the limits of any high-threat
urban area (HTUA) as defined by 49
CFR 1580.3.
In their comments, AAR and the
ASLRRA stated,
´
Following Lac-Megantic, AAR’s and
ASLRRA’s members reviewed their operating
practices with respect to the transportation of
hazardous materials. The decision was made
to expand OT–55, the industry circular on
recommended operating practices, to
encompass all hazardous materials, including
flammable liquids. OT–55’s operating
restrictions now apply to trains containing
one car of a TIH material, spent nuclear fuel,
or high-level radioactive waste or 20 cars of
any combination of other hazardous
materials. The 20-car threshold was chosen
in recognition that in the context of Lac´
Megantic, the concern is over a pool fire
involving multiple cars. In addition, crude
oil and ethanol typically are shipped in unit
trains.
Further, AAR and the ASLRRA stated,
OT–55 has existed for two decades and has
been adhered to by the railroad industry.
There is no need to incorporate its provisions
into the hazardous materials regulations.
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With respect to the 50-mph speed limit, that
is the regulatory limit for TIH.52 AAR and
ASLRRA are unaware of any analysis
justifying a lower speed limit and is
concerned that a lower speed limit will have
the counterproductive effect of causing
shippers to divert freight to other
transportation modes.
Proposed § 174.310(a)(4) would
establish a 50-mph maximum speed
restriction for HHFTs. It was suggested
that there is no need to incorporate the
speed restrictions of OT–55. OT–55 is a
recommended practice and, as such,
does not carry the weight of law. A
subscribing railroad can, without
concern of a penalty, move these trains
at speeds exceeding the industry
standard and as discussed previously,
increase the energy and likelihood of
catastrophic damage to tank cars
involved in a train accident. Codifying
this voluntary commitment will ensure
that the benefits of these speed
restrictions are realized indefinitely.
Without codification of these
requirements the speed restrictions
could be subsequently lifted
prematurely and increase risk.
Additionally, in the event that a rail
carrier cannot comply with the
proposed braking requirements
discussed in the Alternative Brake
Propagation Systems section of this
NPRM, the rail carrier would not be
permitted to operate HHFTs at speeds
exceeding 30-mph.
Finally, we are proposing three
Options for a 40-mph speed restriction
for any HHFT unless all tank cars
containing flammable liquids meet or
exceed the proposed standards for the
DOT Specification 117 tank car. We
request comments on which Option
would have greatest net social benefits
and whether the 40-mph speed
restriction is necessary. Those 40-mph
speed limit options are as follows:
Option 1: 40 mph Speed Limit All Areas
All HHFTs are limited to a maximum
speed of 40 mph, unless all tank cars meet
or exceed the proposed performance
standards for the DOT Specification 117 tank
car.
Option 2: 40 mph in Areas With More Than
100,000 People
All HHFTs—unless all tank cars containing
flammable liquids meet or exceed the
proposed standards for the DOT
Specification 117 tank car—are limited to a
maximum speed of 40 mph while operating
in an area that has a population of more than
100,000 people, unless all tank cars meet or
exceed the proposed standards for the DOT
Specification 117 tank car. An area that has
a population of more than 100,000 people
would be defined using municipal borders,
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Fmt 4701
as determined by census population data.
The 40 mph limitation to maximum speed
would apply when any part of a HHFT is
operating within that municipal border.
PHMSA estimates that approximately 10% of
the track miles for crude oil and ethanol
traffic are traversed in cites with a population
greater than 100,000 people. We seek
comments on this assumption. Therefore,
only 10% of the track miles would be
impacted.
Option 3: 40 mph in HTUAs
All HHFTs—unless all tank cars containing
flammable liquids meet or exceed the
proposed standards for the DOT
Specification 117 tank car—are limited to a
maximum speed of 40 mph while the train
travels within the limits of HTUAs, unless all
tank cars meet or exceed the proposed
standards for the DOT Specification 117 tank
car. PHMSA estimates that approximately
2% of the track miles for crude oil and
ethanol traffic are traversed in HTUAs. We
seek comments on this assumption.
Therefore, only 2% of the track miles would
be affected.
PHMSA has prepared and placed in
the docket a RIA addressing the
economic impact of this proposed rule.
In the RIA we provide an analysis of
speed restrictions, including the
Options for the 40-mph speed limit. Our
analysis has several limitations, which
are listed in the RIA. The analysis
extrapolates from the geometric
characteristics of a single 124-mile
subdivision, which may not be
representative of crude and ethanol
routes. In addition, we do not estimate
any effects from speed reductions on
other types of rail traffic throughout the
rail network (e.g., passenger trains,
intermodal freight, and general
merchandise).
PHMSA seeks public comment on the
following discussions and questions.
When commenting, please reference the
specific portion of the proposal, explain
the reason for any recommended
change, and include the source,
methodology, and key assumptions of
any supporting evidence.
1. What would the effects be of a 40mph speed limit for HHFTs on other
traffic on the network, including
passenger and intermodal traffic, under
each of the three described Options?
2. PHMSA estimates the value of an
hour of train delay to be $500. What are
the costs per hour of delayed HHFT
traffic, and what are the costs of delays
for other types of traffic on the network?
3. PHMSA estimates that a 40-mph
speed limit, from 50-mph, will reduce
the severity of a HHFT accidents by 36
percent,53 due to the reduction in
kinetic energy by 36 percent. What other
factors, in addition to kinetic energy
53 Kinetic energy varies directly with the square
of speed (velocity).
CFR 174.86(b).
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changes, would refine the methodology
for calculating potential risk reduction?
4. To what extent would a 40-mph
speed limit in select areas cause rail
traffic to be diverted to other lines, and
what are the benefits and costs of this
potential diversion?
5. To what extent would a 40-mph
speed limit cause rail traffic,
particularly intermodal traffic, to be
diverted onto truck or other modes of
transit as a result of rail delays, and
what are the benefits and costs of this
potential diversion?
6. How might the extrapolation from
the 124-mile subdivision to the entire
rail network produce over- or
underestimates of the effects of speed
restrictions for HHFT routes?
7. What other geographic
delineations—in addition to HTUAs and
cities with 100,000 people or more—
should PHMSA consider as an Option
for a 40-mph speed restriction in the
absence of a proposed DOT 117 tank
car?
8. How would the safety benefits of
the proposed speed limits change if
combined with the proposed braking
systems?
9. What would be the benefits and
costs of excluding existing Jacketed
CPC–1232 cars from the proposed 40
mph speed restrictions, under each
speed Option, if PHMSA selects a more
stringent tank car specification than the
Enhanced Jacketed CPC–1232?
10. What would be the benefits and
costs of limiting the proposed 40 mph
speed restrictions, under each Option,
only to DOT 111 tank cars carrying a
particular hazardous material (e.g., only
crude oil)?
b. Alternative Brake Signal Propagation
Systems
T87.6 Task Force did not
recommend additional braking
requirements, stating that based on the
simulation results and analysis of the
data it was concluded the additional
alternatives considered provided
marginal benefits. Moreover the
identified obstacles to implementation
represent a considerable time and cost
investment and the predicted benefits
would not be realized for months or
years in the future. The group did
acknowledge that an alternative signal
transmission system, such as an
intermediate EOT device, may be a
promising option.
However, given the increasing risks of
HHFTs, in the September 6, 2013
ANPRM we specifically requested
54 The specifics of this model will be placed in
the docket for this rulemaking upon completion.
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comments pertaining to alternative
brake signal propagation systems to
reduce the number of cars and energy
associated with derailments.
ECP (Electronic Controlled Pneumatic
brake system) simultaneously sends a
braking command to all cars in the train,
reducing the time before a car’s
pneumatic brakes are engaged compared
to conventional brakes. The system also
permits the train crew to monitor the
effectiveness of the brakes on each
individual car in the train and provides
real-time information on the
performance of the entire braking
system of the train. ECP brake system
technology also reduces the wear and
tear on brake system components and
can significantly reduce fuel
consumption. All cars in a train must be
equipped with ECP before a train can
operate in ECP brake mode.
DP (Distributed Power) is a system
that provides control of a number of
locomotives dispersed throughout a
train from a controlling locomotive
located in the lead position. The system
provides control of the rearward
locomotives by command signals
originating at the lead locomotive and
transmitted to the remote (rearward)
locomotives. A locomotive located 2⁄3 of
the way through a train consist may be
able to produce braking rates for the
train that are close to those produced by
ECP brakes. The braking rates, however,
are more effective when derailments
occur at the head of the train rather than
closer to the back of the train. Further,
T87.6 Task Force found that, in practice,
rail carriers intentionally introduce a
delay in emergency brake application
that negatively affects the overall
benefits from enhance signal
transmission.
One commenter, API, indicates that
DP serves as a means to increase the
speed of application of the airbrakes as
the braking signal would reach the cars
throughout the train more rapidly.
Further, API indicates that some
railroads have already begun using DP
and it serves as the fastest way to send
braking signals to all of the cars. In
addition, API indicates that accidents
resulting from brake failure in one
engine could be averted if another
engine supports the air brakes on the
entire train. API encourages PHMSA to
evaluate DP and the development of a
mid-train signaling device.
The two-way EOT device includes
two pieces of equipment linked by radio
that initiate an emergency brake
application command from the front
unit located in the controlling
locomotive, which then activates the
emergency air valve at the rear of the
train within one second. The rear unit
of the device sends an acknowledgment
message to the front unit immediately
upon receipt of an emergency brake
application command. A two way EOT
device is more effective than
conventional brakes because the rear
cars receive the brake command more
quickly.
FRA conducted simulations to better
understand the effect on energy
dissipation and stopping distance of
different brake signal propagation
systems; conventional brakes, DP
configurations, and ECP. The
simulations were performed using the
TEDS program, developed by Sharma &
Associates to study the dynamics and
energy levels under a variety of
operating conditions. Derailments
involving trains equipped with two way
EOT devices were not specifically
simulated. In simulated derailment
speeds of 50 and 60 mph, at
approximately the 9th car there is a
divergence in the kinetic energy of
individual railcars at the point of
derailment between ECP, DP (EOT), and
conventional brake systems. At those
speeds, if a derailment occurs at the first
car, changes in the brake signal
propagation system will only be realized
after the 10th car. At a derailment speed
of 40 mph the divergence occurs at the
7th car. The following graphs show the
reduction in kinetic energy as a function
of train speed and a tank car’s position
in a train for each of the brake signal
propagation systems described above.
Figures 1, 2, 3 and 4 below are based
on the following assumptions:
• Each train includes three
locomotives at 415,000 lbs., 100 cars at
263,000 lbs., train length 6,164 ft.
• DP has two locomotives at front and
one at rear of train.
• DP 2⁄3 has two locomotives at front
of the train, and one placed two thirds
from the front.
• Dynamic brakes were assumed to be
inactive for the purpose of the 18
percent effectiveness rate of DP, thus it
is a fair statement to say DP at the end
of the train without the benefit of
dynamic brakes is equivalent to EOT.
Therefore, for the purposes of our
analysis, we assumed EOT is as effective
as DP when it is located at the end of
the train.54
This assumption would tend to underestimate the
benefits of ECP brakes, because it enhances the
safety level of the estimated baseline.
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Figure 1: Kinetic Energy vs. Position in Train at a Derailment Speed of 40 Mph
14.0
0 .., 13.0
.... :f!
·= ~ 12.0
-+-ECP
r--\(ilpiill!ill!ll·--·~
--DP(2/3)
01.0
~ ~ 11.0
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e
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u-
~ ·~ 8.0
r::
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S2
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7.0
6.0
5
8
7
6
10
9
11
12
13
14
Poistion in train
15
16
17
18
19
20
Figure 2: Kinetic Energy vs. Position in Train at a Derailment Speed of 50
-..-ECP
--23.0
~ ~ 22.0
·a ~ 21.0
r::
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I
'lii
~
u
20.0
';:;! 19.0
~ 18.0
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E 17.0
:lie::
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~DP(2/3)
DP
,~--~ --~--~---=~~
~Conventional
..
~=
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16.0
15.0
5
6
7
8
9
10
11
12
13
14
15
16
17
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20
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that the slower the initial train speed,
the greater the effect of braking on the
ability of the train to dissipate energy.
The results of these simulations
suggest that alternative brake signal
propagation systems decrease brake
signal propagation time relative to the
conventional brake system. Specifically,
FRA simulations estimated that:
• Using its methodology to evaluate
the probability of tank car puncture
DOT calculated that a derailment
involving a train made up of Option 1
tank cars (equipped with ECP brakes)
will result in 36 percent fewer cars
puncturing than the same train with
conventional brakes. As such DOT
estimates that ECP brakes would reduce
the severity of a HHFT accident by an
estimated 36 percent, compared to
conventional brakes.
• Figures 1, 2 and 3 show that the
ability for trains operating with two-way
EOT device and DP brake systems to
dissipate energy is between the abilities
of those operating with ECP and
conventional brake systems.
Accordingly, DOT estimates that twoway EOT or DP would reduce the
severity of a HHFT accident by 18
percent (half of the 36% estimated for
ECP brakes), compared to conventional
brakes.
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conventional brakes. The trend line of
the difference in energy per car is
shown. The trend line is relatively flat,
but the slope begins to increase slightly
after the 15th car. This demonstrates
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The following graph provides the
results of a comparison of the
simulations of derailments at 40 and 50
mph. The data are the kinetic energy
versus position in a train operating with
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Based on Sharma’s modeling, the
effectiveness of ECP was determined to
be 36%, and DP was calculated (not
simulated) to determine effectiveness of
about 18 percent. However, as both DP
and EOT effectiveness were calculated
based on a number of factors and
previous model runs, PHMSA and FRA
will place a technical supplement into
the rulemaking docket to provide greater
detail on the inputs and assumptions
underlying the model.
In this NPRM we are proposing to
require each HHFT to be equipped with
an enhanced brake signal propagation
system. We are proposing an
implementation schedule that
minimizes the impacts on rail carriers.
Specifically, subject to one exception,
we are proposing to require the
following:
• HHFTs to be equipped with a twoway EOT device as defined in 49 CFR
232.5 or a distributed power system as
defined in 49 CFR 229.5,, by October 1,
2015.
• After October 1, 2015, a tank car
manufactured in accordance with
proposed § 179.202 or § 179.202–11 for
use in a HHFT must be equipped with
ECP brakes.
• After October 1, 2015, HHFTs
comprised entirely of tank cars
manufactured in accordance with
proposed § 179.202 and § 179.202–11
(for Tank Car Option 1. the PHMSA and
FRA Designed Car, only), except for
required buffer cars, must be operated in
ECP brake mode as defined by 49 CFR
232.5.
To reduce the burden on small
carriers that may not have the capital
available to install new braking systems,
we are proposing an exception. If a rail
carrier does not comply with the
proposed braking requirements above,
the carrier may continue to operate
HHFTs at speeds not to exceed 30 mph.
We will continue to monitor braking
performance and may consider other
regulatory or non-regulatory actions in
the future on restrictions for specific
containers or trains.
An ECP brake system permits the
train crew to monitor the effectiveness
of the brakes on each individual car in
the train and provides real-time
information on the performance of the
entire braking system of the train. ECP
brake system technology also reduces
the degradation on brake system
components and can significantly
reduce fuel consumption. Due to these
added benefits, we believe that adding
ECP brake technology to these captive
fleet trains will have greater net social
benefits than requiring only DP or EOT
devices.
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PHMSA seeks public comment on the
following discussions and questions.
When commenting, please reference the
specific portion of the proposal, explain
the reason for any recommended
change, and include the source,
methodology, and key assumptions of
any supporting evidence.
1. What is the annual capacity of tank
car and locomotive manufacturing and
retrofit facilities to install or implement
ECP, DP, and EOT systems on the HHFT
fleet? To what extent will
implementation issues arise?
2. PHMSA estimates that ECP brakes
cost $3,000 per new tank car, $5,000 per
retrofitted tank car, and $79,000 per
locomotive. To what extent do these
estimates reflect the market prices for
ECP?
3. PHMSA estimates that ECP brakes
would reduce accident severity by 36
percent compared to conventional
brakes with EOT devices and by 18
percent compared to locomotives with
DP or another EOT device. To what
extent do other simulation models,
besides those used by FRA, or the
results of ECP pilot programs validate
these results?
4. PHMSA expects that all railroads
already have two-way EOT devices,
have DP, or operate at speeds lower than
30-mph, so PHMSA estimates no
benefits or costs for the 30-mph limit in
the absence of advanced braking
systems. Do any railroads that operate at
speeds greater than 30-mph also not
have two-way EOT devices or DP?
5. How would the safety benefits of
the proposed braking systems change if
combined with the proposed speed
limits and tank car standards?
F. New Tank Cars for High-Hazard
Flammable Trains
In the September 6, 2013 ANPRM we
requested comments pertaining to new
construction requirements for DOT
Specification 111 tank cars used in
flammable liquid service. Though
commenters differ on the applicability
of a new construction requirement to all
flammable liquids, all support prompt
action to address new construction of
tank cars.
In Recommendation R–12–5, NTSB
recommends that we,
Require that all newly-manufactured and
existing general service tank cars authorized
for transportation of denatured fuel ethanol
and crude oil in PGs I and II have enhanced
tank head and shell puncture resistance
systems and top fittings protection that
exceed existing design requirements for DOT
Specification 111 tank cars.
Several commenters requested that
PHMSA not adopt standards of
construction for newly constructed tank
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45051
cars beyond those of the CPC–1232.
Additionally, most commenters,
including API, were strongly against any
retrofits of existing tank cars beyond
minor modifications. For example,
according to API,
‘‘There are approximately 15,000 cars built
to the CPC–1232 standard currently in
flammable liquid service. According to RSI,
Approximately 36,000 more cars will be built
to the CPC–1232 industry standard for crude
oil service by December 2015. The industry
has reached consensus on the P–1577
standard for tank cars in crude oil and
ethanol service, and it is therefore important
to issue regulations on these cars.’’
We address retrofits of existing cars in
the next section. This section describes
requirements for newly constructed tank
cars used in HHFT.
In this NPRM, we are proposing three
Options for newly manufactured tank
cars that will address the risks
associated with the rail transportation of
Class 3 flammable liquids in HHFTs.
Tank cars built to the proposed new
standard will be designated ‘‘DOT
Specification 117.’’ In addition, we are
proposing a performance standard for
the design and construction of tank cars
equivalent to the DOT Specification
117. A tank car that meets the
performance criteria will be assigned to
‘‘DOT Specification 117P.’’ We propose
to require new tank cars constructed
after October 1, 2015 that are used to
transport Class 3 flammable liquids in
HHFT to meet the specification
requirements for the DOT Specification
117 tank car or the proposed
performance specifications. The
proposed performance standard is
intended to encourage innovation in the
design of tank car, use of new materials,
and incorporation of new
appurtenances.
In addition, tank car manufacturers
have the option to build a DOT
Specification 117 tank car, as outlined
in the proposed specification
requirements. Both the prescribed
specifications and the performance
standard were developed to provide
improved crashworthiness relative to
the DOT Specification 111 tank car. In
addition to proposing revisions to Part
179 of the HMR to include the DOT
Specification 117 and 117P
requirements, we are also proposing
revisions to the bulk packaging
authorizations in §§ 173.241, 173.242,
and 173.243 to include the DOT
Specification 117 and 117P tank car as
an authorized packaging for those
hazardous materials, as those sections
are referenced in column (8C) of the
HMT. We note that, as stated in the
introductory text to §§ 173.241, 173.242,
and 173.243, each person selecting a
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packaging must consider the
requirements of subparts A and B of Part
173 of the HMR and any special
provisions indicated in column (7) of
the HMT.
Finally, we are proposing to
incorporate by reference, in § 171.7,
Appendix E 10.2.1 of the 2010 version
of the AAR Manual of Standards and
Recommended Practices, Section C—
Part III, Specifications for Tank Cars,
Specification M–1002, (AAR
Specifications for Tank Cars). AAR
frequently updates the AAR
Specifications for Tank Cars. Appendix
E provides requirements for top fittings
for certain tank car Options provided
below.
a. DOT Specification 117—Prescribed
Car
PHMSA is proposing several revisions
to the HMR that would change the
specification requirements for rail tank
cars authorized to transport crude oil
and ethanol. The changes would
stipulate a new tank car performance
specification—the DOT Specification
117 tank car—that would be phased in
over time depending on the packing
group of the flammable liquid. Revising
or replacing the current standard for the
DOT Specification 111 tank car is not a
decision that DOT takes lightly. We seek
to ensure that we select the car that will
have the greatest net social benefits,
with benefits primarily generated from
the mitigation of accident severity. We
also aware of, and account for, the large
economic effects associated with
regulatory changes of this scale, as tank
cars are a long-term investment. For
these reasons, we are proposing three
separate DOT Specification 117 Options
and requesting comments. The tank car
Options being considered in this NPRM
are as follows:
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Option 1: PHMSA and FRA Designed
Car
Option 1 incorporates several
enhancements designed to increase
puncture resistance; provide thermal
protection to survive a 100-minute pool
fire; protect top fitting and bottom
outlets during a derailment; and
improve braking performance. Among
the proposed tank car designs, Option 1
would minimize the consequences of a
derailment of tank cars carrying crude
oil or ethanol. There would be fewer car
punctures, fewer releases from the
service equipment (top and bottom
fittings), and delayed release of
flammable liquid from the tank cars
through the pressure relief devices. The
proposed enhancements are outlined in
detail below:
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Key features of this tank car Option
include the following:
• 286,000 lb. GRL tank car that is
designed and constructed in accordance
with AAR Standard 286;
• Wall thickness after forming of the
tank shell and heads must be a
minimum of 9/16 inch constructed from
TC–128 Grade B, normalized steel;
• Thermal protection system in
accordance with § 179.18, including a
reclosing pressure relief device;
• Minimum 11-gauge jacket
constructed from A1011 steel or
equivalent. The jacket must be weathertight as required in § 179.200–4;
• Full-height, 1/2 inch thick head
shield meeting the requirements of
§ 179.16(c)(1);
• Bottom outlet handle removed or
designed to prevent unintended
actuation during a train accident; and
• ECP brakes.
Under Option 1, the DOT
Specification 117 tank car would be
equipped with a top fittings protection
system and nozzle capable of sustaining,
without failure, a rollover accident at a
speed of 9 mph, in which the rolling
protective housing strikes a stationary
surface assumed to be flat, level, and
rigid and the speed is determined as a
linear velocity, measured at the
geometric center of the loaded tank car
as a transverse vector.
For Option 1, PHMSA estimates that
the roll-over protection and increased
extra 1⁄8 inch of shell thickness would
reduce crude oil and ethanol accident
severity by 10 percent relative to a new
tank car that would be constructed in
the absence of this rule. Further,
PHMSA estimates that ECP brakes
would reduce accident severity by 36
percent compared to conventional
brakes and 18 percent when compared
to for EOT devices or DP. PHMSA
estimates that the addition of ECP
brakes, roll-over protection, and
increased shell thickness would
together add $5,000 to the cost of a new
tank car that would be constructed in
the absence of this rule.
Option 2: AAR 2014 Recommended Car
Option 2 is based on the AAR’s
recommended new tank car standard,
approximately 5,000 of which have been
ordered by BNSF Rail Corporation. On
March 9, 2011 AAR submitted a petition
for rulemaking P–1577, which was
discussed in the ANPRM. In response to
the ANPRM, on November 15, 2013,
AAR and ASLRAA submitted as a
comment 55 provide their
recommendations for tank car standards
55 See https://www.regulations.gov/
#!documentDetail;D=PHMSA-2012-0082-0090.
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that are enhanced beyond the design in
P–1577. Notable upgrades from AAR’s
initial petition include increased shell
thickness, jackets, thermal protection
full-height head shields instead of halfheight head shields for jacketed cars,
top fittings protections, and bottom
outlet handles that will not open in a
derailment.
The Option 2 car has most of the same
safety features as the Option 1 car,
including the same increase in shell
thickness, jacket requirement, thermal
protection requirement, and head shield
requirement, but it lacks rollover
protection and the ECP brake
equipment. Installation of ECP brake
equipment largely makes up the cost
differential between the Option 1 and 2
cars, and the differences in estimated
effectiveness are also largely a result of
ECP brakes. In essence, examining these
cars side by side in the following
analysis provides a de facto comparison
of the costs and benefits of equipping
high hazard flammable trains with ECP
braking.
For Option 2, FRA estimates that the
extra 1⁄8 inch of shell thickness would
reduce crude oil and ethanol accident
severity by 10 percent relative to the
new car that would be constructed in
the absence of this rule. PHMSA
estimates that the increased thickness
would add $2,000 to the cost of a new
tank car that would be constructed in
the absence of this rule.
Option 3: Enhanced Jacketed CPC–1232
Option 3 is an enhanced jacketed
CPC–1232 tank car standard. This
Option would modify the CPC–1232
standard by requiring improvements to
the bottom outlet handle and pressure
relief valve. It would also remove
options (1) to build a car with weaker
steel type but with added shell
thickness or (2) to build a car with a
thicker shell but no jacket. This
standard is the car configuration
PHMSA believes will be built for HHFT
service in absence of regulation, based
on commitments from one of the largest
rail car manufacturers/leasers—
Greenbrier, Inc. and the Railway Supply
Institute.56 This car is a substantial
safety improvement over the current
DOT Specification 111 but does not
achieve the same level of safety as the
Option 1 or Option 2 cars. This tank car
has a 7/16 inch shell, which is thinner
than Option 1 or Option 2 tank cars.
Similar to the Option 2 car, this car
lacks rollover protection and ECP brake
56 Greenbrier: https://www.regulations.gov/
#!documentDetail;D=PHMSA-2012-0082-0155. RSI:
https://www.regulations.gov/
#!documentDetail;D=PHMSA-2012-0082-0156.
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equipment. Because PHMSA assumes
that Option 3 is the car that would be
built in the absence of this rule, it
estimates no costs or benefits from
Option 3 for new cars.
All of the Options provided above are
designed to address the survivability of
the tank car and would mitigate the
damages of rail accidents better than the
current DOT Specification 111.
Specifically, the tank car Options
incorporate several enhancements to
increase puncture resistance; provide
thermal protection to survive a 100minute pool fire; and protect top fitting
and bottom outlets during a derailment.
Under all Options, the proposed system
of design enhancements would reduce
the consequences of a derailment of
tank cars carrying crude oil or ethanol.
There would be fewer car punctures,
fewer releases from the service
equipment (top and bottom fittings), and
delayed release of flammable liquid
from the tank cars through the pressure
relief devices.
• Table 2 summarizes the safety
features of the DOT Specification 117
tank car Options proposed in this rule.
Note that the proposed Options differ on
shell thickness, top fittings, and braking.
Table 17 summarizes the effectiveness
of the proposed elements of each option.
The effectiveness was calculated using
the following assumptions:
• PHMSA examined the 13 accidents
provided in Table 3 to arrive at its
effectiveness rates. This subset of 13
accidents used to calculate effectiveness
rates may not be representative of all 40
mainline accidents, from 2006 to
present, for trains carrying crude oil and
ethanol. (see Appendix B of the RIA for
a complete listing of the 40 mainline
train accidents during this timeframe).
However, PHMSA uses this subset
because the data has been verified and
demonstrative of HHFT risk.
• DOT Specification 111 tank cars
composed the vast majority of the type
of tank cars involved in the derailments
listed in Table 3. The type of damages
these tank cars experienced were used
to design the tank car options proposed
in the NPRM.
• The volume of lading lost from each
tank car in the derailments indicated in
Table 3 compiled relative to the
documented damage to each tank car
that lost lading. These values were used
as the baseline for tank car constructed
to the current DOT 111 specification.
• Improvement in performance was
based on the following assumptions.
Æ The ratio of puncture force
(DOT111/option) was used as a
multiplier to determine the reduction in
lading loss.
Æ Thermal protection prevented
thermal damage that results in loss of
containment.
Æ Top fittings protection halves the
damage to service equipment.
Æ BOV modification prevents lading
loss through valve.
• The reduced volume of lost lading
relative to each enhancement was
compared to the baseline to calculate
respective reduction or effectiveness.
PHMSA will place into the docket for
this rulemaking a more detailed
technical supplement that describes the
baseline accidents, model inputs, and
assumptions that were used to develop
the effectiveness rates for each tank car
option). For a detailed discussion of
these safety features, please refer to
Section F. New Tank Cars for HighHazard Flammable Trains.
TABLE 17—EFFECTIVENESS OF NEWLY CONSTRUCTED TANK CAR OPTIONS RELATIVE TO THE NON-JACKETED DOT111
SPECIFICATION TANK CAR
Tank car
Total (%)
Option 1 ...........................................................................
Option 2 ...........................................................................
Option 3 ...........................................................................
Head puncture
(%)
Shell puncture
(%)
21
21
19
17
17
9
55
51.3
41.3
Thermal
damage
(%)
12
12
12
Top fittings
(%)
4
1.3
1.3
BOV (%)
<1
<1
0
* The top fitting protection for the DOT117 is based on the load conditions described in 179.102–3. The top fittings protection for the BNSF and
CPC–1232 car meet the load conditions in M–1002 Appendix E, 10.2. The former is a dynamic load and the latter is a static load. Modeling indicates the stresses imparted in the tank shell during the dynamic loads is three time those encountered during the static load. Therefore, DOT assumes the effectiveness of top fittings for the DOT 117 is 3 times that of the BNSF tank car.
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PHMSA will place into the docket for
this rulemaking a technical supplement
that describes the model inputs and
assumptions that were used to develop
the effectiveness rates in table 17.
Puncture Resistance
Shell and head punctures are the
failure modes that result in rapid and
often complete loss of tank contents. A
HFFT poses a greater increase risk
resulting from puncture due to the
volatility of the lading. Minimizing the
number of cars punctured in a
derailment is critical because flammable
liquids, if ignited, can quickly affect the
containment of adjacent cars. For
example, a derailment in Columbus,
Ohio in July 2012 involved 17 freight
cars, three of which were tank cars
containing ethanol. One of the tank cars
was punctured, releasing ethanol, and a
fire ensued. Two adjacent tank cars also
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carrying ethanol were exposed to the
fire for an extended period of time. Both
cars experienced a thermal tear,
resulting in a release of product and a
fire ball. In many cases, tank cars of
flammable liquid exposed to pool fire
conditions experience significant
pressure rise. When the pressure relief
valve actuates to prevent an energetic
failure of the tank car, it discharges
flammable liquid, prolonging the fire.
Shell Puncture
PHMSA examined data collected by
both PHMSA and FRA for information
on derailments involving crude oil and
ethanol. For the purposes of this
analysis PHMSA focused on main line
train derailments beginning in 2006 and
forward. We focused on this date range
due to the apparent increase in both the
frequency and severity of derailments.
PHMSA believes that this recent trend
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is a result of increased use of HHFTs to
transport flammable material and we
believe this trend will continue. In
reviewing the incidents in table 3, shell
puncture is the most common train
accident damage that results in loss of
lading. A number of strategies exist to
improve puncture resistance of a tank
car, including using higher strength and
tougher steel and increasing the
thickness of the shell and head of the
tank. Tougher steel absorbs more energy
by deforming. Thickness of the tank
shell/head can be increased and/or a
jacket can be added to the design.
DOT is considering both of these
strategies. While the shells and heads of
DOT Specification 111 and the CPC–
1232 standard can be constructed of
A516–70 steel, all tank car design
standard Options in this proposed rule
would require normalized TC–128 steel
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because of its superior strength and
toughness. Further, the head and shells
of DOT Specification 111 and the CPC–
1232 standards are 7⁄16 inch thick (not
including the jacket). Options 1 and 2
propose to require DOT Specification
117 tank car head and shells be a
minimum of 9⁄16 inch thick.
Please note that current regulations do
not require a jacket. This rule requires
an 11-gauge steel jacket. PHMSA
expects all new tank cars to have jackets
in the absence of this rule, so we do not
expect any benefits or costs from this
change.
Using the analytical method
developed by E.I. DuPont de Nemours
and validated through testing performed
at the Transportation Technology Center
in Pueblo, CO, available for review in
the public docket for this rulemaking,
FRA calculated the shell puncture
resistance of all three Options compared
to the DOT Specification 111 tank car.57
The proposed materials, minimum
thickness of 9⁄16 inch, and jacket provide
a 68 percent improvement in the
puncture force for Options 1 and 2
relative to the current specification
requirements for a DOT Specification
111 tank car. This translates to a 17
percent effectiveness rate. A tank car
constructed to the proposed
requirements of Option 3, would have a
35 percent improvement in puncture
force relative to the current DOT
Specification 111 tank car.58 This
translates into a 9 percent effectiveness
rate.
In addition, PHMSA and FRA do not
expect the increased thickness,
combined with a full-height head shield
and a jacket, in Options 1 and 2 to
decrease new tank car capacity. The
T87.6 Task Force, in considering
increased thickness and jacket
recommendations, stated that the
increased weight per car ‘‘results in a
decrease in the capacity of the tank and
a commensurate increase in the number
of shipments required to meet customer
demand. Additional shipments would
result in an increase in the number of
tank cars derailed.’’ However, for the
reasons mentioned in the section
‘‘Effects of Increased Weight’’ below,
PHMSA does not expect that these
requirements will cause fully loaded
tank cars to exceed 286,000 GRL.
1b. Head Puncture
Puncture resistance of the tank head
is another important consideration.
Table 3 above highlights this risk of
HHFTs by summarizing the impacts of
major train accidents involving trains of
crude oil and ethanol. Derailment data
from table 3 indicates that
approximately 30 percent of ethanol and
crude oil tank cars experienced
punctures in their heads. Of the
punctured heads, approximately 38
percent occurred in the top half, and 62
percent occurred in the bottom half of
the head.
Tank head puncture resistance has
been the subject of a number of previous
rulemakings. On July 23, 1974, DOT’s
Hazardous Materials Regulations Board
published a final rule HM–109 (39 FR
27572) that established requirements for
head shields in the HMR at § 179.100–
23. The requirements were for half
height head shields (on non-jacketed
pressure cars) with specific minimum
dimensions, and performance
requirements defined by the AAR
impact test. The requirements were
based on three studies that indicate half
height head shields were between 50
percent and 77 percent effective.
On May 26, 1976, DOT’s Materials
Transportation Bureau published a final
rule under Docket HM–109 (41 FR
21475) that adopted minor amendments
to the head shield requirements.
On September 15, 1977, DOT’s
Materials Transportation Bureau
published a final rule under Docket
HM–144 (42 FR 46306) that introduced
§ 179.105–5 Tank Head Puncture
requirements, which included
performance standards and test
requirements. Coupler restraint and
thermal protection systems were also
included. Half height head shields were
not precluded from use as long as they
met the requirements in § 179.100–23.
On September 21, 1995, DOT’s RSPA
published a final rule under Dockets
HM–201 and HM–175A (60 FR 49048)
that introduced the current § 179.16 and
removed §§ 179.100–23 and 179.105–5.
The new requirements applied to tank
cars transporting all Class 2 materials. In
the preamble of the rule PHMSA stated
‘‘research demonstrates that puncture
resistance is an inter-related function of
head thickness, insulation thickness,
and jacket thickness, and the concept of
head protection must include more than
just traditional (half-height) head
shields.’’ DOT maintains this position
and, accordingly, is proposing all
Options for the DOT Specification 117
tank car with a jacket and 1⁄2 inch thick
full height head shields.
The combination of the shell
thickness and head shield of Options 1
and 2 provide a head puncture
resistance velocity of 18.4 mph (21%
effectiveness rate). Because the Option 3
tank car has a 7⁄16 inch shell, as opposed
to the 9⁄16 inch shell in Options 1 and
2, it has a head puncture resistance
velocity of 17.8 mph.
The results of this modeling are
described in Table 18.
TABLE 18—SHELL AND HEAD PUNCTURE VELOCITIES BY TANK CAR OPTION
Shell puncture velocity
(improvement relative to DOT111 non-jacketed)
Option 1 .............................................................
Option 2 .............................................................
Option 3 .............................................................
CPC–1232 unjacketed .......................................
12.3 mph (66%) ...............................................
12.3 mph (66%) ...............................................
9.6 mph (30%) .................................................
8.5 mph (15%) .................................................
DOT–111 jacketed .............................................
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Tank car
9.3 mph (26%) .................................................
18.4 mph (114%).
18.4 mph (114%).
17.8 mph (107).
Top—10.3 (20%).
Bottom—17.6 (105%).
11.6 mph (35%).
Thermal Protection System
car breaches were attributed to exposure
to fire conditions. It is worth
distinguishing between insulation and
thermal protection. Insulation is
intended to keep lading at or near a
desired temperature during
58 Modeling and simulation of puncture velocity
indicate a puncture velocity of approximately 7.4
mph for a legacy DOT Specification 111; 9.6 mph
for Option 3; and 12.3 mph for the cars under
Options 1 and 2. Puncture velocity is based on an
impact with a rigid 12″ × 12″ indenter with a weight
of 297,000 pounds.
In train accidents listed in Table 3
above, approximately 10 percent of tank
57 ‘‘Detailed Puncture Analyses Tank Cars:
Analysis of Different Impactor Threats and Impact
Conditions’’ can be found at: https://
www.fra.dot.gov/eLib/details/L04420.
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Head puncture velocity
(improvement relative to DOT111 non-jacketed)
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Federal Register / Vol. 79, No. 148 / Friday, August 1, 2014 / Proposed Rules
transportation. Insulation is ineffective
at temperatures exceeding 350 °F
because it disintegrates into a powder.
Thermal protection is intended to limit
the heat flux into the lading when
exposed to fire. Thermal protection will
survive for a certain period of time in
pool fire conditions. Thermal protection
will prevent rapid temperature increase
of the lading and commensurate
increase in vapor pressure in the tank.
This limits the volume of material
evacuated through the pressure relieve
valve and dangerous over pressurization
of the tank.
All DOT Specification 117 options in
this NPRM require a thermal protection
system sufficient to meet the
performance standard of § 179.18, and
which must include a reclosing pressure
release valve. Section 179.18 requires
that a thermal protection system be
capable of preventing the release of any
lading within the tank car, except
release through the pressure release
device, when subjected to a pool fire for
100 minutes and a torch fire for 30
minutes. Typically, tank cars with
thermal protection are equipped with a
weather-tight 11-gauge jacket.
Intumescent materials, which do not
require a jacket, are infrequently used
because of high maintenance costs. The
jacket provides the necessary protection
by shielding the radiated heat to the
commodity tank.
Consistent with current minimum
industry standards and Federal
regulations for pressure cars for Class 2
materials, the T87.6 Task Force agreed
that a survivability time of 100-minutes
in a pool fire should be used as a
benchmark for adequate performance in
this proposed rule. The 100-minute
survival time is the existing
performance standard for pressure tank
cars equipped with a thermal protection
system and was established to provide
emergency responders with adequate
time to assess a derailment, establish
perimeters, and evacuate the public as
needed, while also giving time to vent
the hazardous material from the tank
and prevent an energetic failure of the
tank car.
The Analysis of Fire Effects on Tank
Cars (AFFTAC) 59 was used to evaluate
the relative performance of tank cars
equipped with different thermal
protection systems. The analysis
simulated tank cars of varied
configurations (jackets and nonjacketed) and positions (rolled over at
different angles) exposed to pool and
torch fires meeting the requirements in
59 Information regarding AFFTAC can be found at
the following link. https://www.srconsult.com/
AFFTACInfo.htm.
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the In evaluating the performance of the
thermal protection systems in the
simulations, the T87.6 Task Force
considered the amount of material
remaining in the tank at the time of
breach, rather than survival time, to be
the best metric of the potential for
energetic rupture. The Task Force came
to this conclusion because research
shows that there is a direct relationship
between this amount and the energy of
the tank failure 60 and, as with any
simulation, there are uncertainties in
the absolute survival time estimates.
Under all simulation conditions and all
thermal protection systems, when the
tank failed all of the lading had been
vaporized. That indicates that there
would be little energy remaining in the
tank to produce an energetic rupture at
the time of breach. Moreover, the
thermal protection prolonged the
survivability of the tank by delaying the
moment where pressure in the tank
exceeded the start to discharge of the
pressure relief valve, thus delaying the
unintended release of flammable liquid.
Because all the thermal protection
systems meeting the § 179.18
performance standard that PHMSA
studied performed equally well in the
simulations, and because the
simulations indicated the importance of
a pressure relief valve, PHMSA is not
requiring a particular system, but
instead is requiring that a thermal
protection system meet the performance
standard of § 179.18 and include a
reclosing pressure relief device.
Top Fittings Protection
The top fitting protection consists of
a structure designed to prevent damage
to the tank car service equipment under
specified loading conditions. For the
DOT Specification 117 is based on the
load conditions described in 179.102–3.
The top fittings protection for the BNSF
and CPC–1232 car meet the load
conditions in M–1002 Appendix E, 10.2.
The former is a dynamic load and the
latter is a static load. Damage to top
fittings can occur when a tank car rollsover and the equipment strikes the
ground or another tank car or is stuck
by another car. The specification
requirements must consider all of these
potential causes of damage to prevent
loss of containment. The volume of
releases from top fittings is a fraction,
typically less than 5 percent of the
60 ‘‘Fire Tests of Propane Tanks to Study BLEVEs
[Boiling Liquid Expanding Vapor Explosions] and
Other Thermal Ruptures: Detailed Analysis of
Medium Scale Test Results’’, Department of
Mechanical Engineering, Queen’s University,
Kingston, Ontario, Nov. 1997. Online link to study
and research: https://me.queensu.ca/People/Birk/
Research/ThermalHazards/.
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45055
volume of releases from tank shell and
head punctures. Nonetheless, top
fittings represent 25 percent of the
documented damage to tank cars in
recent train accidents. A unique issue
with derailments of tank car containing
flammable liquids is that ignited lading
from a single car can initiate a domino
effect of heating an adjacent car(s)
which will expels flammable liquid
from the PRV that fuels the existing fire
and effect additional cars. Preventing
the release of flammable liquids in a
derailment, regardless of the volume
that is lost from a specific source,
reduces risk to public health and the
environment.
The T87.6 Task Force considered
three options related to top fittings with
the dual purpose of improved
crashworthiness and reduction of NARs:
Removal of vacuum relief valves
(VRVs), elimination of hinged and
bolted manways, and roll-over
protection.
VRVs, if operated properly, are an
important feature of the tank car’s
service equipment as they provide an
additional safeguard against implosion
of tank cars that are filled with elevated
temperature material or are cleaned
with steam or hot liquid. Tank cars are
offered with VRVs as standard
equipment. They are often misused by
personnel at the loading or unloading
facilities and used as venting equipment
during normal operations (tank cars are
typically equipped with air valves that
are designed and intended for repeated
opening and losing for loading and
unloading operations. The VRV is an
emergency device to function in only
particular circumstances. As a result of
misuse VRV are a common source of
non-accident releases. The task force
evaluated whether VRVs should be
prohibited from application to all DOT
Specification 111 tank cars.
Hinged and bolted manways are a
closure on manways of general purpose
tank cars (DOT Specification 111). The
hinge and bolted design permits
repeated opening and closing for
loading and unloading, and inspection.
Proper securement of hinged and bolted
manways is sensitive to the size and
condition of sealing surface, the type of
gasket, condition of bolts and torque
procedure. Unless all these factors are
considered when securing a tank car for
transportation a release of lading will
occur resulting from the sloshing of the
liquid in transportation. In derailment
conditions, if the manway cover is not
damaged by impact, leaks are often
encountered in car rolled-over on their
side. Accordingly, the T87.6 Task Force
evaluated the elimination of hinged and
bolted manways. For example, five
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hinged and bolted manways were
damaged (creating a leak point) in the
Arcadia, OH derailment. The damages
included a shattered manway cover and
sheared bolts. In addition, hinged and
bolted manways account for nearly 30
percent of all NARS. Representatives of
the shipping community expressed
several concerns regarding the
elimination of hinged and bolted
manways, including infrastructure
issues. The infrastructure at many
loading facilities is set up with a system
that seats on the manways and include
a stinger to deliver the lading as well as
vapor recovery. In addition, the loading
facilities often use the manways as a
means to inspect the gage bar to
determine the outage, inspect the
condition of the siphon pipe, interior of
the tank shell or an interior coating.
Alternatives to hinged and bolted
securement are currently under
development and testing. This option is
not being considered for regulatory
action at this time because the burden
on the shipping community may be
reduced if alternatives are available at
the time of regulation.
As proposed, only the Option 1 tank
car must be equipped with protective
structure capable of sustaining, without
failure, a rollover accident at a speed of
9 mph, in which the structure strikes a
stationary surface assumed to be flat,
level, and rigid and the speed is
determined as a linear velocity,
measured at the geometric center of the
loaded tank car as a transverse vector.
Failure is deemed to occur when the
deformed protective housing contacts
any of the service equipment or when
the tank retention capability is
compromised.
For Options 2 and 3, newly
constructed tank cars would require top
fittings consistent with the AAR’s
specification for Tank Cars, M–1002,
Appendix E, paragraph 10.2. The top
fittings protection design requirements
are for static loads. The rollover
protection performance requirement
prescribed in the HMR is for a dynamic
load. The resultant stresses in a
protective housing and tank from the
dynamic load exceed those from the
static loads by a factor of three based on
a study by Sharma & Associates 61
comparing the performance of the
different systems under both the static
requirements of top fittings protection
and dynamic conditions of roll-over
protection. The industry was concerned
that a 7⁄16 inch thick shell could not
withstand the stresses imparted by a
61 The studies (Phase I and Phase II) can be found
on the e-Library of the FRA Web site at: https://
www.fra.dot.gov/eLib/details/L02545.
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roll-over protection structure. This
concern remains. However, there is
general agreement that a tank car
constructed of 9⁄16 inch steel is capable
of withstanding the stresses during a
roll-over event. As such, a protective
structures meeting the rollover
protection performance standard will
offer protection of the top fittings
superior to that of a structure meeting
the static load requirements.
entirely. Instead, PHMSA is proposing
that on cars with bottom outlet valves,
the bottom outlet handle be removed or
be designed to prevent unintended
actuation during train accident
scenarios. For example, this
requirement could be met simply by
removing the handle during
transportation or redesigning bottom
outlet configurations (i.e. recessed
valving).
Bottom Outlet Protection
The bottom outlet protection ensures
that the bottom outlet valve does not
open during a train accident. The NTSB
recommended that PHMSA require all
bottom outlet valves used on newlymanufactured and existing non-pressure
tank cars are designed to remain closed
during accidents in which the valve and
operating handle are subjected to impact
forces. The proposed requirements for
all DOT Specification 117 Options in
this NPRM require the bottom outlet
handle to be removed or be designed
with protection safety system(s) to
prevent unintended actuation during
train accident scenarios.
The T87.6 Task Force considered
elimination of BOVs. Representatives of
the shipping community expressed the
following concerns regarding this idea:
Effects of Increased Weight
The additional safety features of the
proposed new tank car standard could
increase the weight of an unloaded tank
car. For instance, all proposed Options
for the DOT Specification 117 car
include head shields, a jacket, thicker
tank shell steel, and other safety features
not required in DOT Specification 111
tank cars. Additional weight for the tank
car could lead to a reduction in lading
capacity per tank car, as rail cars must
be under the applicable gross rail weight
(GRL) when fully loaded. However,
PHMSA and FRA believe there will not
be less capacity in practice, for the
following reasons:
• PHMSA is proposing a performance
standard and expects that the
regulations will spur innovation in tank
car design and construction. Industry is
currently evaluating new, tougher steels
as well as composite materials and crash
energy management systems intended to
improve energy absorption with little or
no weight penalty. Innovation will be
driven by a desire to decrease the tare
weight of the tank car. Assuming the
market will be interested if the new
materials will restore the pre-DOT
Specification 117 tare weight and cost
no more than the materials in the DOT
Specification 117, the reduction will be
at least 9%. This decrease in the tare
weight will increase the load limit
(carrying capacity) of the car by 9%
without increasing material cost.
• When considering risk associated
with decreased tank car load limit it is
the number of trains and derailment rate
that is relevant. DOT believes the
railroads will optimize unit train length
which may result in longer trains.
Optimization will be based on a number
of factors including train length,
available horse power, grade along
route, required speed, loading rack
capacity and loop size. Because there
are so many variables it is difficult to
predict the change in operations
resulting from a potential decrease in
load limit. As such, DOT is seeking
comment on the issue.
• The DOT 117 is authorized to
operate at a GRL of 286,000 lbs. The
regulations currently authorize the DOT
111 to operate at a GRL of 263,000 lbs.
• BOVs are a valued feature of the tank car
for the shipping community. The BOV is
used to unload, and in some cases, load the
tank cars.
• The BOV is necessary when the car is
cleaned to drain the rinse liquid.
• Eliminating the allowance for BOV will
require major alterations of existing
infrastructure of loading and unloading
facilities.
Therefore, the AAR TCC created a
docket T10.5 and a task force to evaluate
bottom outlet performance. The task
force considered the following ideas:
• Shipment of the car without the BOV
handle attached and development of a
standard/universal handle attachment.
• Eliminating use of an overly strong
handle.
• Incorporating operating stops on valve
bodies.
In addition to the AAR TCC,
recommendations, PHMSA also
received NTSB Recommendation R–12–
6. This recommendation requests that
PHMSA require all bottom outlet valves
used on newly-manufactured and
existing non-pressure tank cars be
designed to remain closed during
accidents where the valve and operating
handle are subjected to impact forces.
PHMSA has considered the loading
and unloading concerns of offerors
regarding the removal of the bottom
outlet valve entirely. Therefore, PHMSA
is not proposing to eliminate the BOV
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However, DOT 111 tank cars that meet
the minimum standards provided in
FRA’s Federal Register Notice of
January 25, 2011 62 are permitted to
operate at a GRL of up to 286,000 lbs.
The proposed tank car specifications
meet those minimum requirements and
PHMSA and FRA believe that the
additional weight of the safety features
will be accommodated by the increase
in allowable GRL and will not decrease
the load limit (or innage) as indicated in
the table below. For example, a jacketed
Tank car characteristics
CPC1232 can be loaded to 1% outage
and not weigh 286,000 pounds
(approximately 281,000 pound) and as
such, there is no capacity gain to be had
unless the allowable GRL is increased
beyond 286,000.
• Bridge capacity along the routes
limits the GRL of a particular railroad or
segment of rail. The primary concern for
this issue is the terminal railroads. DOT
believes all of the Class I RRs are
capable of 286,000. The ASLRRA, Web
site indicates that nearly half of its
member railroads are capable of moving
Gross rail load
DOT 111 specification non-jacketed ........
Tare weight
45057
tank cars with a gross rail load of
286,000. There is very little specific
information provided and perhaps a RR
has a trestle on a line not capable of
handling a 286,000 car that would not
necessarily affect the delivery of crude
oil to a customer because the trestle
exists beyond the delivery point. DOT is
requesting information from industry
that will provide a better understanding
of the capacity of the terminal railroads.
The capacity of candidate tank cars
are as follows:
Ethanol
capacity
(6.58 lbs./gallon)
Crude oil
capacity
(6.78 lbs./gallon)
Total weight of
tank car
(ethanol)
Total weight of
tank car
(crude)
263,000
286,000
263,000
286,000
263,000
286,000
DOT111/CPC1232 jacketed ....................
FRA and PHMSA designed car (Option
1) ..........................................................
29,666
29,700
28,540
29,700
27,690
29,700
28,790
29,700
27,699
29,700
26,873
29,700
263,000
233,226
263,000
270,626
263,000
276,226
263,000
269,166
263,000
276,566
263,000
282,166
263,000
286,000
DOT111/CPC1232 non jacketed .............
67,800
67,800
75,200
75,200
80,800
80,800
85,500
85,500
26,976
29,700
26,180
29,572
263,002
280,926
263,000
286,000
sroberts on DSK5SPTVN1PROD with PROPOSALS
* 29,700 gallons is the minimum allowable outage (1%) on a 30,000 gallon capacity car.
Note: For cars operating at a gross rail load of 286,000 pounds there is no loss of capacity.
Note: If limited to 263,000 pound gross rail load, all cars except the legacy DOT Specification 111 will have a lower capacity. The DOT Specification 117 represents a larger decrease in capacity than the DOT Specification 111/CPC–1232 jacketed.
As a result, we do not expect more,
or longer, trains being offered into
transportation as a result of any tank car
requirement options in this proposal.
We request comments on our rationale
and conclusion that there will be no
reduction in tank car capacity.
PHMSA seeks public comment on the
following discussions and questions.
When commenting, please reference the
specific portion of the proposal, explain
the reason for any recommended
change, and include the source,
methodology, and key assumptions of
any supporting evidence.
1. PHMSA expects that all new tank
cars put into in crude oil and ethanol
service would, in the absence of this
rule, have jacket, thermal protection,
TC–128 Grade B normalized steel, full
height head shield, enhanced top
fittings protection, and bottom outlet
valve reconfigurations. Would any new
crude oil or ethanol tank cars,
manufactured in 2015 and beyond, not
have all of these features? If so, please
provide specific data on missing
features and the numbers of cars in each
category.
2. For the reasons listed above,
PHMSA estimates no decrease in tank
car capacity from the increased weight
of Options 1 and 2. However, some
commenters on the ANPRM suggested
otherwise. PHMSA solicits data and
other relevant information in order to be
able to fully evaluate such claims. To
the extent that commenters believe tank
car capacity would be adversely
affected, PHMSA seeks information on
the benefits and costs of any such effects
or of industry responses (such as
developing innovative materials) to
respond to capacity reduction/weight
increases.
3. Would the increased size and
weight of the tank car Options have any
other effects not discussed in the NPRM
or accompanying RIA? To what extent
would they affect braking effectiveness?
To what extent would they affect track
safety performance? To what extent
would they affect loading practices?
4. What additional safety features not
discussed here, if any, should PHMSA
consider? If so, please provide detailed
estimates on the costs and benefits of
individual safety features.
5. Do any of the safety features
included in any of the Options have
costs that are likely to exceed benefits?
If so, please provide detailed estimates
on the costs and benefits of individual
safety features.
6. As noted above, PHMSA estimates
that that the 1⁄8 inch thickness would
provide an 9 percent reduction in
accident severity and would cost
$2,000. To what extent does the risk
reduction align with the findings of
other tank car effectiveness studies? To
what extent does this cost estimate
reflect market prices?
7. For Option 1, PHMSA expects the
upgrade to roll-over protection can be
made at almost no cost. To what extent
does this cost estimate reflect market
prices?
8. What would be the benefits and
costs of allowing CPC–1232 cars ordered
before October 1, 2015 to be placed into
service for their useful life? What, if
any, additional safety features should be
required for these cars during their
useful lives?
62 This FR Notice required compliance with AAR
standard S286. AAR Standard S–286 applied to four
axel freight cars designed and designated to carry
a gross rail load of greater than 268,000 pounds and
up to 286,000 pounds. The standard includes
requirements for car body design loads, fatigue
design, brake systems. Bearings, axels, wheels, draft
system, springs, trucks, and stenciling.
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b. DOT Specification 117—Performance
Standard
In this NPRM, we propose to require
a tank car that is constructed after
October 1, 2015 and used to transport
ethanol or crude oil or used in a HHFT,
to either meet the proposed DOT
Specification 117 design requirements
or the performance criteria. Under this
proposal, a car manufactured to the
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performance standard must be approved
in accordance with § 179.13(a) and must
incorporate several enhancements to
increase puncture resistance; provide
thermal protection to survive a 100minute pool fire; and protect top fitting
and bottom outlets during a train
accident. The proposed performance
standard is intended to encourage
innovation in tank car designs,
including materials of construction and
tank car protection features, while
providing an equivalent level of safety
as the DOT Specification 117. Tank car
manufacturers would be allowed to
develop alternative designs provided
they comply with the performance
requirements. Under the proposal, such
a design, for example, may incorporate
materials of construction that increase
puncture resistance but reduce the tank
weight, increasing the amount of
product in a tank and reducing the
number of shipments required to move
the same amount of hazardous
materials.
A tank car that meets the performance
requirements, if adopted, will be
assigned to ‘‘DOT Specification 117P.’’
Builders would have to demonstrate
compliance with the performance
standards and receive FRA approval
prior to building the cars.
G. Existing Tank Cars for High-Hazard
Flammable Trains
As discussed in Section F above, there
are three proposed tank car Options for
new cars, each with a prescribed tank
car and a performance standard.
PHMSA proposes to also require
existing cars to meet the same DOT
Specification 117P performance
standard as these new cars, except for
the requirement to include top fittings
protections. Existing tank car tanks may
continue to rely on the equipment
installed at the time of manufacture.
PHMSA chose not to include top fitting
protections as part of any retrofit
requirement as the costliness of such
retrofit is not supported with a
corresponding appropriate safety
benefit.63 Therefore, retrofitted cars will
meet the DOT Specification 117P
performance standard and may continue
to rely on the equipment installed at the
time of manufacture. The Options for
the performance standard outlined
above and in the regulatory text of this
NPRM are:
We request comments regarding the
impacts associated with each tank car
option as a standard for existing tank
cars. Specifically, we would like to
know which portions of the fleet
commenters expect would be retrofitted,
repurposed, or retired under each
option, and the anticipated costs and
benefits.
In the September 6, 2013 ANPRM we
specifically requested comments
pertaining to the various retrofit options
discussed in the tank car petitions. In its
comments, NTSB urges PHMSA to take
immediate action to require a safer
package for transporting flammable
hazardous materials by rail. In its
comments, NTSB restates its concerns
that any regulatory action should apply
to new construction and the existing
tank car fleet.
Railway Supply Institute strongly
urges PHMSA to adopt a separate
approach for existing tank cars that is
uniquely tailored to the needs of the
existing DOT Specification 111 tank car
fleet. It adds,
Many builders and offerors have already
made a significant capital investment in
ordering and manufacturing new tank cars
that are built to the CPC–1232 standard and
thus are also compliant with the P–1577
standards. A total of 55,546 CPC–1232
compliant tank cars will be in service by the
end of 2015. This level of activity represents
an industry investment in excess of $7.0
billion. In light of the industry’s proactive
decision to incorporate these new safety
enhancements by adopting this standard,
RSICTC requests that PHMSA recognize that
these cars already contain safety
enhancements and thus exempt them from
any additional modifications that may be
required under the future rule. RSICTC urges
PHMSA to expeditiously address this aspect
of the rulemaking to remove any uncertainty
which may otherwise impede the
enhancement of overall fleet safety
performance.
In their comments Watco and the
Railway Supply Institute (RSI) provided
detailed cost information on each of the
enhancements necessary to bring older
cars up to the new performance
standard. These include the cost of top
fitting protections,64 jackets, thermal
protection or replacement of the
pressure relief valve, a new bottom
outlet valve handle, full-height head
• Option 1: PHMSA and FRA designed car;
shields, and ECP brake installation (for
• Option 2: AAR 2014 Tank Car; and
Option 1).
• Option 3: Enhanced Jacketed CPC–1232.
63 The cost to retrofitting Top fitting protection (if
no top fitting protection) is estimated to be $24,500,
while the comparable effectiveness rates are low.
For effectiveness rates see Table 19.
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64 Top Fitting Protections are new construction
requirements only and are not required as part of
any retrofits.
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TABLE 19—RETROFIT COSTS FROM
PUBLIC COMMENTS
Retrofit option
Bottom outlet valve handle ...........
Pressure relief valve .....................
New truck ......................................
Thermal protection ........................
Full jacket .....................................
Full height head shield .................
Top fitting protection (if no top fitting protection) 68 ......................
ECP brakes ..................................
Cost
$1,200
1,500
16,000
4,000
23,000
17,500
24,500
5,000
Two retrofit options—increased
⁄
thickness and roll-over
protection—were not included in the
public comments providing cost
estimates. We expect that existing tank
cars with 7⁄16 inch shell thickness will
meet this any tank car standard with
9⁄16 inch shell thickness by adding
1⁄8 inch thickness to the retrofitted
jacket (increasing the jacket thickness
from its usual 11-gauge thickness), and
assume this thicker jacket costs an
additional $2,000 (from the estimated
$23,000 cost for an 11-gauge jacket). In
addition, we expect no costs from any
retrofit for roll-over protection relative
to the top-fitting the protection cost
estimate provided in public comments.
Many public commenters raised
technical issues and potential
implementation problems from an
industry-wide retrofit for crude oil and
ethanol cars. For example, the API
public comment noted issues with the
extra weight on stub sills and tank car
structures, and issues with head shields
and brake wheels/end platforms, and
issues with truck replacement. API also
expressed implementation concerns
about shop capacity, the current backlog
of car orders, and engineering capacity.
Public commenters stated that PHMSA
should set an implementation timeframe
conducive to avoiding service
bottlenecks.
While the CPC 1232 tank car
enhancements will significantly
improve safety for newly manufactured
tank cars, RSICTC strongly urges
PHMSA to promulgate a separate
rulemaking for existing tank cars that is
uniquely tailored to the needs of the
existing DOT Specification 111 tank car
fleet. RSICTC further states, ‘‘[s]hould
modifications be made to the existing
jacketed DOT–111s to conform to the
CPC–1232 standards, we again urge
PHMSA to allow these modified cars to
remain in active service for the duration
of their regulatory life.’’ RSICTC also
submits that PHMSA adopt a ten-year
program allowing compliance to be
achieved in phases through
modification, re-purposing or retirement
of unmodified tank cars in Class 3, PG
1 8 inch
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I and II flammable liquid service. Tank
car modifications supported by RSICTC
include adding half-height head shields,
protecting top and bottom fittings and
adding pressure release valves or
enhancing existing pressure release
valves.
Greenbrier, a tank car manufacturer
and servicer has stated that the most
vital of these modifications is the
addition of a trapezoidal or conforming
half-height head shield to prevent
penetration of tank cars by loose rails.
Greenbrier stated that together with the
top and bottom fittings protections and
enhanced release valves, these
improvements could significantly limit
the likelihood of breaching the tank car.
Further, Greenbrier commented that the
ten-year timeline suggested by RSICTC
is excessive and unmodified tank cars
could and should be removed from
hazardous materials service much
sooner.
45059
API and other commenters stated in
their comments that they are strongly
opposed to the mandating of any
retrofits beyond the higher-flow
pressure relief device recommended by
the T87.6 Task Force for thermal
protection due to the lack of economic
and logistical feasibility. The table 20
presents how we expect the fleet to
evolve going forward if regulations are
not adopted.
TABLE 20—FLEET PROJECTIONS 2015–2034 ABSENT NEW REGULATION
Total cars
baseline
Year
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2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
2027
2028
2029
2030
2031
2032
2033
2034
.....................................................................................
.....................................................................................
.....................................................................................
.....................................................................................
.....................................................................................
.....................................................................................
.....................................................................................
.....................................................................................
.....................................................................................
.....................................................................................
.....................................................................................
.....................................................................................
.....................................................................................
.....................................................................................
.....................................................................................
.....................................................................................
.....................................................................................
.....................................................................................
.....................................................................................
.....................................................................................
.....................................................................................
PHMSA believes that reliance on
HHFTs to transport millions of gallons
of flammable materials is a risk that
must be addressed. For the purposes of
crude oil and ethanol that are classed as
flammable liquids, the DOT
Specification 111 tank car would no
longer be authorized for use in HHFT.
A risk-based timeline for continued use
of the DOT Specification 111 tank car in
HHFTs is provided in §§ 173.241,
173.242, and 173.243. This approach
also provides time for car owners to
update existing fleets while prioritizing
risk-reduction from the highest danger
(packing group) flammable liquid
material (See table 15).
It has been demonstrated that the
DOT Specification 111 tank car provides
insufficient puncture resistance, is
vulnerable to fire and roll-over
accidents, and the current bottom outlet
valves are easily severable in HHFT
accidents. These risks have been
demonstrated by recent accidents of
HHFTs transporting flammable liquids.
PHMSA is proposing to limit
continued use of the DOT Specification
111 tank car to non-HHFTs. In addition,
PHMSA is proposing to authorize the
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DOT 111
89,422
109.722
115,544
121,366
127,188
133,010
133,010
133,010
133,010
133,010
133,010
133,010
133,010
133,010
133,010
133,010
133,010
133,010
133,010
133,010
133,010
51,592
51,592
51,592
51,592
51,592
51,592
51,592
51,592
51,592
51,592
51,592
51,592
51,592
51,592
51,592
51,592
51,592
51,592
51,592
51,592
51,592
continued use of DOT Specification 111
tank car in combustible liquid service,
given the risks associated with crude oil
or ethanol, classified as a flammable
liquid, are greater than that of
combustible liquids. This rule does not
cover unit trains of materials that are
classed or reclassified as a combustible
liquid. Existing HMR requirements for
these materials will not change.
Therefore, under current § 172.102(c)(3)
Special provision B1, for materials with
a flash point at or above 38 °C (100 °F)
that are classed or reclassed as
combustible liquids (see § 173.150(f)) or,
crude oil and ethanol that are classed as
flammable liquids (all packing groups)
and not transported in HHFTs, an
existing DOT Specification 111 tank car
will continue to be authorized for use.
Thus, except those tank cars intended
for combustible liquid service, any tank
car manufactured after October 1, 2015
that will be used in a HHFT must meet
or exceed the new DOT Specification
117 standard.
Because of the risks involved, PHMSA
is applying the same requirements for
new cars as it is for existing cars, with
one exception. PHMSA does not
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DOT 111
with jacket
5,600
5,600
5,600
5,600
5,600
5,600
5,600
5,600
5,600
5,600
5,600
5,600
5,600
5,600
5,600
5,600
5,600
5,600
5,600
5,600
5,600
CPC 1232
22,380
22,380
22,380
22,380
22,380
22,380
22,380
22,380
22,380
22,380
22,380
22,380
22,380
22,380
22,380
22,380
22,380
22,380
22,380
22,380
22,380
CPC 1232
with jacket
9,850
30,150
35,972
41,794
47,616
53,438
53,438
53,438
53,438
53,438
53,438
53,438
53,438
53,438
53,438
53,438
53,438
53,438
53,438
53,438
53,438
propose to require additional top fittings
protection for retrofits, because the costs
exceed the benefits. Newly constructed
cars, however, are required to have
additional top fittings protection. Except
for additional top fittings protection, the
requirements for newly constructed tank
cars and retrofits are the same.
If it can be ascertained that an existing
tank car can meet the new performance
standards, it would be authorized for
use in a HHFT. From a technical
standpoint, PHMSA expects legacy cars
will be able to withstand the additional
weight across all of the tank car options,
without truck replacement, because
PHMSA believes the vast majority of
cars in crude and ethanol service have
been built in the past 15 years. As a
result, cars in this service should have
a truck that would support the extra
weight of the retrofits. PHMSA believes
all cars manufactured in this time
period were built to a 286,000 lbs.
weight limit standards, and would
include a truck that would support the
extra weight of retrofits.
The proposed changes for existing
tank cars are based on comments
discussed above, simulations, and
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Federal Register / Vol. 79, No. 148 / Friday, August 1, 2014 / Proposed Rules
modeling. Modeling and simulation of
puncture speed velocity of DOT
Specification 111 tank cars currently
used to transport ethanol or crude oil
indicate that a velocity of approximately
7.4 mph will puncture the shell of the
tanks when struck with a rigid 12″ x 12″
indenter with a weight of 297,000
pounds. Validation of this model has
been accomplished using the results of
puncture tests performed at the
Transportation Technology Center in
Pueblo, CO.65 Further, based on
modeling and simulation, the head of an
unjacketed DOT Specification 111 tank
car, when struck with a 12″ x 12″
indenter weighing 286,000 pounds will
puncture at 7.6 mph. Table 21 provides
the tank car shell and head puncture
velocities of the DOT Specification 117
tank car Options proposed in this rule.
TABLE 21—EFFECTIVENESS OF EXISTING TANK CAR OPTIONS RELATIVE TO THE NON-JACKETED DOT111 SPECIFICATION
TANK CAR
Tank car
Option 1 ...........................
Option 2 ...........................
Option 3 ...........................
sroberts on DSK5SPTVN1PROD with PROPOSALS
Head
puncture
(%)
Total
(%)
51
50
40
Shell
puncture
(%)
21
21
19
Thermal
damage
(%)
17
17
9
Similar to the methodology for
estimating the effectiveness of new cars,
PHMSA uses these puncture velocities
to arrive at risk reduction estimates for
retrofits. In evaluating train accidents
involving HHFTs listed in Table 3
above, we found that all but one of the
derailments occurred in excess of 20
mph. Only two of the derailments
occurred at a speed of between 20 mph
and 30 mph, four occurred between 30
and 40 mph and six occurred at speeds
in excess of 40 mph. The documented
derailment speeds exceed the puncture
velocity of both the DOT Specification
111 tank car and the Options proposed
in this rule. However, during a
derailment the speeds of impacts will
vary considerably between cars, and
many of those impacts will not result in
a puncture. The portion of those
impacts that could result in a puncture
would decline with the higher puncture
velocity of the DOT Specification 117
tank car Options proposed in this
NPRM. As a result of use of the
proposed DOT Specification 117 tank
cars, we expect the volume of
flammable liquid released into the
environment and the consequences of a
train accident to be reduced.
For Option 1, the PHMSA and FRA
designed car,
• Retrofitting a DOT 111 Unjacketed
(not including ECP brake risk reduction)
reduces accident severity by 51 percent.
• Retrofitting a DOT 111 Jacketed (not
including ECP brake risk reduction)
reduces accident severity by 21 percent.
• Retrofitting a CPC 1232 Unjacketed
(not including ECP brake risk reduction)
reduces accident severity by 28 percent.
• Retrofitting a CPC 1232 Jacketed
(not including ECP brake risk reduction)
reduces accident severity by 10 percent.
For Option 2, the AAR 2014 car,
• Retrofitting a DOT 111 Unjacketed
reduces accident severity by 50 percent.
• Retrofitting a DOT 111 Jacketed
reduces accident severity by 21 percent.
• Retrofitting a CPC 1232 Unjacketed
reduces accident severity by 28 percent.
• Retrofitting a CPC 1232 Jacketed
reduces accident severity by 10 percent.
For Option 3, the Enhanced CPC 1232
car,
• Retrofitting a DOT 111 Unjacketed
reduces accident severity by 40 percent.
• Retrofitting a DOT 111 Jacketed
reduces accident severity by 11 percent.
• Retrofitting a CPC 1232 Unjacketed
reduces accident severity by 18 percent.
• Retrofitting a CPC 1232 Jacketed
does not reduce accident severity.
In Recommendation R–12–5, NTSB
recommended that new and existing
tank cars authorized for transportation
of ethanol and crude oil in PGs I and II
have enhanced tank head and shell
puncture resistance systems and top
fittings protection. PHMSA chose not to
include top fitting protections as part of
any retrofit requirement as the
costliness of such retrofit is not
supported with a corresponding
appropriate safety benefit.
A requirement to retrofit existing cars
would be costly. Total costs could
exceed $30,000 per car. In addition, a
retrofit would result in a decrease in
asset utilization (out-of-service time of
at least one month). As such, PHMSA is
proposing to allow numerous options
for compliance. Existing DOT
Specification 111 tank cars may be
retrofitted to DOT Specification 117,
retired, repurposed, or operated under
speed restrictions.
As a result of this rule, PHMSA
expects all DOT Specification 111
65 ‘‘Detailed Puncture Analyses Tank Cars:
Analysis of Different Impactor Threats and Impact
Top fittings
(%)
12
12
12
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<1
0
Jacketed and CPC 1232 Jacketed crude
oil and ethanol cars (about 15,000 cars)
to be transferred to Alberta, Canada tar
sands services. It does, however, expect
the majority of DOT 111 Un-Jacketed
and CPC 1232 Unjacketed cars (about
66,000 cars) to be retrofitted; some DOT
Unjacketed and CPC 1232 Unjacketed
cars (about 8,000 cars) will be
transferred to Alberta, Canada tar sands
services. No existing tank cars will be
forced into early retirement.
Specifically, for Option 1, the PHMSA
and FRA designed car,
• Retrofitting a DOT 111 Unjacketed
would cost $33,400, plus $1,032 in outof-service time and $1,019 in additional
fuel and maintenance costs per year.
• Retrofitting a CPC 1232 Unjacketed
would cost $32,900, plus $944 in out-ofservice time and $641 in additional fuel
and maintenance costs per year.
For Option 2, the AAR 2014 car,
• Retrofitting a DOT 111 Unjacketed
would cost $28,900, plus $1,033 in outof-service time and $1,019 in additional
fuel and maintenance costs per year.
• Retrofitting a CPC 1232 Unjacketed
would cost $28,400, plus $944 in out-ofservice time and $641 in additional fuel
and maintenance costs per year.
For Option 3, the Enhanced CPC 1232
car,
• Retrofitting a DOT 111 Unjacketed
would cost $26,730, plus $1,032 in outof-service time and $1019 in additional
fuel and maintenance costs per year.
• Retrofitting a CPC 1232 Unjacketed
would cost $26,230, plus $944 in out-ofservice time and $641 in additional fuel
and maintenance costs per year.
To better focus limited resources on
the highest risk materials, we are
proposing to revise each of the bulk
packaging sections, §§ 173.241, 173.242,
Conditions’’ can be found at: https://
www.fra.dot.gov/eLib/details/L04420.
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N/A
N/A
N/A
BOV (%) chose
not to
include top
fitting
protections
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01AUP3
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Federal Register / Vol. 79, No. 148 / Friday, August 1, 2014 / Proposed Rules
and 173.243, to a provide a timeline for
the phase out of existing cars that are in
HHFTs based on packing group (See
table 15).
This risk-based approach provides
sufficient time for car owners to update
the existing fleet while prioritizing the
highest danger material. Specifically,
based on estimates of the current fleet
size and composition paired with
production capacity of tank car
manufacturers expressed by
commenters to the ANPRM, we believe
that providing a two year phase in of
packing group I will not result in a
shortage of available tank cars for HHFT
(See RIA for further detail). It also
provides additional time for cars to meet
the DOT Specification 117 performance
standard if offerors take steps to reduce
the volatility of the material. Separation
of dissolved gases from crude oil, for
example can reduce the boiling point
and flammability of the material,
potentially shifting the product to a
different Packing Group. This may be
achieved through a number of methods,
including using better separators and
aging of crude oil.
As proposed in this NPRM, DOT
Specification 111 tank cars may be
retrofitted to DOT Specification 117,
retired, repurposed, or operated under
speed restrictions. Further our proposal
limits the future use of DOT
Specification 111 tank cars only if used
in a HHFT. DOT Specification 111 tank
cars can continue to be used to transport
other commodities, including
flammable liquids provided they are not
in a HHFT. These options provide tank
car owners and rail carriers with the
opportunity to make operational
changes that focus on the greatest risks
and minimize the impact to the greatest
extent practicable.
PHMSA seeks public comment on the
following discussions and questions.
When commenting, please reference the
specific portion of the proposal, explain
the reason for any recommended
change, and include the source,
methodology, and key assumptions of
any supporting evidence.
1. PHMSA expects about 23,000 cars
will be transferred to Alberta tar sands
service as a result of this rule. PHMSA
also expects no cars will be retired as a
result of this rule. How many of the
existing DOT Specification 111 and
CPC–1232 tank cars that will be retired?
How many will be repurposed? How
many will be retrofitted?
2. What are the benefits and costs of
each of those actions (retiring, repurposing, and retrofitting)?
3. Does this estimate for tar sand
service re-purposing reflect the demand
for these tank cars? Would any tank cars
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be re-purposed to transport a different
material?
4. Should the CPC–1232 cars be
exempted from some or all of the
retrofitting requirements described
here? If so, what are the benefits and
costs of those exemptions?
5. Should CPC–1232 cars have a
different implementation timeframe
than legacy DOT 111 cars? If so, what
are the benefits and costs of a different
implementation timeframe? What would
the economic effects be of retiring,
repurposing or retrofitting, within five
years, CPC–1232 tank cars used in
flammable liquid service? What would
the economic effects be of retiring,
repurposing or retrofitting, within ten
years, CPC–1232 tank cars used in
flammable liquid service?
6. For Options 1 and 2, how would
existing legacy tank cars comply with
the requirement for an additional
1⁄8 inch thickness? Would these cars
be retrofitted to have jackets thicker
than 11-gauge? To what extent would
this introduce engineering challenges?
7. PHMSA estimates all existing crude
oil and ethanol cars are capable of
handling 286,000 GRL without truck
replacement. To what extent would the
additional weight of the retrofit Options
require structural changes to existing
tank cars?
8. PHMSA requests any available
detailed data set on the safety features
of the existing fleet.
9. Would the increased size and
weight of the tank car Options have any
other effects not discussed in the NPRM
or accompanying RIA? To what extent
would they affect braking rates? To what
extent would they affect track safety
performance? To what extent would
they affect loading practices?
10. What additional safety features
not discussed here, if any, should
PHMSA consider? If so, please provide
detailed estimates on the costs and
benefits of individual safety features.
11. Do any of the safety features
included in any of the Options have
costs that exceed benefits? If so, please
provide detailed estimates on the costs
and benefits of individual safety
features.
In addition, while DOT’s September
6, 2013 ANPRM, NTSB
Recommendation R–12–5, and some
commenters and petitions linked
enhanced tank car specifications and
retrofitting of existing tanks cars to only
packaging group I and II materials, this
NPRM proposes packaging requirements
for all flammable liquids in a HHFT,
regardless of packing group. Table 22
provides PHMSA’s rational for
including flammable liquids in packing
groups I, II, and III.
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45061
DOT created Class 3 packing groups
based on differences in volatility and
ignitability [55 FR 16500]. Volatile
liquids, having a lower flash point, have
higher vapor phase concentrations and
upon release, may catch fire
immediately or from surface
evaporation upon forming pools,
generate a flammable cloud which could
ignite and burn (flash fire), or explode
in a vapor cloud explosion. It is also
possible there is no ignition source and
instead a potentially toxic and or
flammable vapor cloud results. Other
factors such as weather conditions,
wind direction, and congestion around
the release influence the potential
impact of the incident. In order to
perform a consequence and impact
analysis on different types of incidents,
PHMSA would model the release
amount and properties and determine
the subsequent impact of the material
and/or energy on people, environment,
and physical surroundings. The impact
of different types of flammable liquid
spills could be evaluated based on
trinitrotoluene (TNT) equivalency
approach, multi-energy methods, the
Baker-Strehlow model, or other
methods.66 67 The results of the
modeling could include 1 radiant heat
from a fire, peak overpressure from an
explosion, impulse duration, and
potential blast size to determine the
potential damages. Lower overpressures
(less than 10 psig) may result in collapse
of nearby buildings, resulting in the
people inside them susceptible to injury
or fatality, while relatively higher
overpressures (>15 psig) are needed to
cause a human fatality directly from an
explosion.68 69
While Packing Group III materials
(flash point greater than or equal to
73 °F) are less volatile and may pose a
lower fire and explosion risk than
materials in Packing Groups I and II,
PHMSA believes the risk of an incident
from a HHFT containing Packing Group
III flammable liquids is sufficient to
warrant enhanced car standards and
inclusion in the HHFT definition.
Further, PHMSA is concerned about the
possibility of spills and fires from HHFT
carrying Packing Group III materials in
66 Sochet I. Blast effects of external explosions
Eighth International Symposium on Hazards,
Prevention, and Mitigation of Industrial Explosions,
Yokohama: Japan (2010)—https://hal.archivesouvertes.fr/hal-00629253.
67 Center for Chemical Process Safety, Guidelines
for Chemical Process Quantitative Risk Analysis.
Wiley (2010).
68 Kent, J. Handbook of Industrial Chemistry and
Biotechnology. Springer (2013).
69 Nolan, D. Handbook of Fire and Explosion
Protection Engineering Principles: for Oil, Gas,
Chemical and Related Facilities. William Andrew
(2014).
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Federal Register / Vol. 79, No. 148 / Friday, August 1, 2014 / Proposed Rules
large volumes. Table 22 provides
PHMSA’s rational for including
flammable liquids in packing groups I,
II, and III.
TABLE 22—ENHANCED CAR STANDARDS FOR FLAMMABLE LIQUIDS IN HHFT
Issue
Explanation
Volume of Material .....
The large volume of flammable liquid transported in a HHFT poses a safety and environmental risk regardless of the
packing group. Specifically, this amount of material contained in a tank car poses a risk of a considerable oil spill
(∼35,000 gallon per tank car). Based on the accidents evaluated in the RIA, approximately 5 cars on average release
product with an average quantity release of approximately 84,000 gallons. Such a spill could result in significant environmental damage regardless of packing group. By requiring packing group III materials to be contained in a more
robust tank car, the potential environmental damage from an oil spill is mitigated as the conditional probability of release would be decreased.
PHMSA is proposing to retain the exception that permits flammable liquids with a flash point at or above 38 °C (100 °F)
to be reclassed as combustible liquids, provided that material does not meet the definition of any other hazard class.
Therefore, the existing DOT Specification 111 tank cars would continue to be authorized for these materials. This
would allow the existing tank cars to continue to be used for certain low-hazard packing group III flammable liquids
that are reclassified as combustible liquids. However, except for combustible liquids service, tank cars manufactured
after October 1, 2015, would be required to meet the requirements for the DOT Specification 117 when used in a
HHFT.
Providing a single packaging authorization across all three flammable liquid packaging groups would simplify the requirements while providing a packaging appropriate to handle all flammable liquids.
Combustible Liquid
Exception.
Consistency ................
sroberts on DSK5SPTVN1PROD with PROPOSALS
PHMSA seeks public comment on the
following discussions and questions.
When commenting, please reference the
specific portion of the proposal, explain
the reason for any recommended
change, and include the source,
methodology, and key assumptions of
any supporting evidence. Further, we
request comments on the following:
1. Are there any relatively lower hazard,
lower risk flammable liquids that could
potentially be exempt from the enhanced car
standards for HHFT?
2. Is the current exception for combustible
liquids sufficient to incentivize producers to
reduce the volatility of crude oil for
continued use of existing tank cars?
3. Would an exception for all PG III
flammable liquids further incentivize
producers to reduce the volatility of crude oil
prior to transportation?
4. What are the impacts on the costs and
safety benefits of degasifying to these levels?
5. What are the economic impacts of the
proposed phase out date for existing DOT
Specification 111 tank cars used to transport
PG III flammable liquids?
6. Fire and explosion risk of Class III
Flammable liquids
a. What characteristics of a released
flammable liquid significantly affect the
likelihood and consequence of fire or
explosion upon release?
b. What physical or environmental features
of a release affect the likelihood and
consequence of fire or explosion upon
release?
c. What existing scientific information is
available concerning the explosion hazards of
hydrocarbons and other liquids?
d. What types of flammable liquids are
most susceptible to a high-consequence
detonation explosion upon release?
e. What data exists on the relationship
between liquid properties and fire and blast
zone size?
7. Should shippers be allowed to petition
PHMSA for an exemption from the
requirements for HHFT based on the
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properties of Class III liquids? What should
be considered (e.g. chemical properties,
historical data, scientific information) before
issuing an exemption?
H. Forthcoming FRA NPRM on
Securement and Attendance
On July 23, 2013, Transport Canada
issued an Emergency Directive
providing safety and security
requirements for locomotives in Canada
by focusing on securement, attendance,
crew size and security of locomotives on
main track and sidings.70 In regard to
attendance, the Emergency Directive
requires attendance for any locomotive
coupled to one or more loaded tank cars
containing hazardous materials that are
on a main line track.
On August 7, 2013, FRA published
EO 28 to address safety issues related to
attendance and securement of certain
hazardous materials trains. EO 28
prohibits railroads from leaving trains or
vehicles transporting the specified
hazardous materials unattended on
mainline track or siding outside of a
yard or terminal unless the railroad
adopts and complies with a plan that
provides sufficient justification for
leaving them unattended under specific
circumstances and locations.
In addition to demonstrating the
potential tragic consequences of a
derailment involving rail cars
containing hazardous materials, the
´
incident in Lac Megantic, Quebec
identified vulnerabilities of safety and
security that could result in future train
accidents. Emergency Order No. 28 was
issued to address certain vulnerabilities
Emergency Directive is available at the
following URL: https://www.tc.gc.ca/eng/
mediaroom/backgrounders-safety-locomotives7292.html.
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´
specific to the Lac-Megantic incident,
but others likely exist. In addition, the
agencies’ Joint Safety Advisories
published on August 7, 2013 and
November 20, 2013 stress the
importance of security planning and
updating security plans to address
changes made to railroad operations as
a result of Emergency Order No. 28.
We did not seek comments on these
or other attendance requirements in the
ANPRM. However, as outlined above,
RSAC members have submitted a
consensus recommendation to FRA
regarding the hazard classes and
threshold quantities of hazardous
materials that should trigger additional
operating procedures, including
attendance and securement
requirements.71 In summary, RSAC
recommended that trains with loaded
cars meet new requirements regarding:
(1) The duty status and hours of service
for any railroad personnel left to attend
or secure a train; (2) job briefings for
train crews that cover the details of
individual responsibilities for the
securement of a train; (3) locking
requirements for locomotives and/or
train controls; (4) verification of
securement procedures by personnel not
members of the train crew, and
reporting verified securement to
dispatchers; and (5) procedures for
verifying securement in the event that
emergency response personnel have
been on, under, or between equipment
that has been previously secured.
Because the RSAC recommendation is
robust in its approach to matters of
71 The recommendation is available at the
following URL: https://rsac.fra.dot.gov/meetings/
Railroad%20Safety%20Advisory%20
Committee%20
Securement%20Recommendation%20VOTE.pdf.
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attendance and securement, and
because it covers hazmat beyond crude
oil and ethanol, PHMSA believes that
FRA is best suited to address the matter
in its forthcoming NPRM based on the
RSAC recommendation. PHMSA seeks
information and comment on any
alternate approaches that may be
considered along with the RSAC
recommendation regarding the
attendance and securement of these
types of trains.
VI. Regulatory Review and Notices
A. Executive Order 12866, Executive
Order 13563, Executive Order 13610
and DOT Regulatory Policies and
Procedures
This NPRM is considered a significant
regulatory action under section 3(f) of
Executive Order 12866 and was
reviewed by the Office of Management
and Budget (OMB). The NPRM is
considered a significant regulatory
action under the Regulatory Policies and
Procedures order issued by DOT (44 FR
11034, February 26, 1979). PHMSA has
prepared and placed in the docket a
Regulatory Impact Assessment
addressing the economic impact of this
proposed rule.
Executive Orders 12866 (‘‘Regulatory
Planning and Review’’) and 13563
(‘‘Improving Regulation and Regulatory
Review’’) require agencies to regulate in
the ‘‘most cost-effective manner,’’ to
make a ‘‘reasoned determination that
the benefits of the intended regulation
justify its costs,’’ and to develop
regulations that ‘‘impose the least
burden on society.’’ Executive Order
13610, issued May 10, 2012, urges
agencies to conduct retrospective
analyses of existing rules to examine
whether they remain justified and
whether they should be modified or
streamlined in light of changed
circumstances, including the rise of new
technologies. The Department of
Transportation believes that streamlined
and clear regulations are important to
ensure compliance with important
safety regulations. As such the
Department has developed a plan
detailing how such reviews are
conducted.72
Additionally, Executive Orders 12866,
13563, and 13610 require agencies to
provide a meaningful opportunity for
public participation. Accordingly,
PHMSA invites comments on these
considerations, including any cost or
benefit figures or factors, alternative
approaches, and relevant scientific,
technical and economic data. These
comments will help PHMSA evaluate
whether the proposed requirements are
appropriate. PHMSA also seeks
comment on potential data and
information gathering activities that
could be useful in designing an
evaluation and/or retrospective review
of this rulemaking.
The United States has experienced a
dramatic growth in the quantity of
flammable materials being shipped by
rail in recent years. According to the rail
industry, in the U.S. in 2009, there were
10,800 carloads of crude oil shipped by
rail. In 2013, there were 400,000
carloads. In the Bakken region, over one
million barrels a day of crude oil was
45063
produced in March 2014,73 most of
which is transported by rail.
Transporting flammable material
carries safety and environmental risks.
The risk of flammability is compounded
in the context of rail transportation
because petroleum crude oil and
ethanol are commonly shipped in large
unit trains.
In recent years, train accidents
involving a flammable material release
and resulting fire with severe
consequences have occurred with
increasing frequency (i.e. Arcadia, OH,
Plevna, MT, Casselton, ND, Aliceville,
´
AL, Lac-Megantic, Quebec).
PHMSA is proposing this NPRM, in
order to increase the safety of crude and
ethanol shipments by rail. We are
proposing revisions to the HMR to
establish requirements specific to
HHFTs. As described in greater detail
throughout this document, this NPRM is
a system-wide, comprehensive approach
consistent with the risks posed by
flammable liquids transported by rail in
HHFTs. Specifically, requirements
address:
(1) Rail routing restrictions;
(2) tank car integrity;
(3) speed restrictions;
(4) braking systems;
(5) proper classification and
characterization of mined liquid and
gas; and
(6) notification to State Emergency
Response Commissions (SERCs).
Table 1 (Restated here) summarizes
major provisions of the proposal, and
identifies those affected.
TABLE 1—AFFECTED ENTITIES AND REQUIREMENTS
Proposed requirement
Affected entity
Better classification and characterization of mined gases and liquids ......................................................................
Offerors/Shippers of all mined
gases and liquids.
sroberts on DSK5SPTVN1PROD with PROPOSALS
• Written sampling and testing program for all mined gases and liquids, such as crude oil, to address:
(1) frequency of sampling and testing;
(2) sampling at various points along the supply chain;
(3) sampling methods that ensure a representative sample of the entire mixture;
(4) testing methods to enable complete analysis, classification, and characterization of material;
(5) statistical justification for sample frequencies; and,
(6) duplicate samples for quality assurance.
• Require offerer to certify that program is in place, document the testing and sampling program, and make results available to DOT personnel, upon request.
Rail routing risk assessment ......................................................................................................................................
• Requires carriers to perform a routing analysis that considers 27 safety and security factors. The carrier
must select a route based on findings of the route analysis. These planning requirements are prescribed
in § 172.820 and would be expanded to apply to HHFTs.
Notification to SERCs
• Require trains containing one million gallons of Bakken crude oil to notify State Emergency Response
Commissions (SERCs) or other appropriate state delegated entity about the operation of these trains
through their States.
Reduced operating speeds
72 Department of Transportation’s plan for
retrospective regulatory reviews is available at the
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following URL: https://www.dot.gov/regulations/dotretrospective-reviews-rules.
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Rail Carriers, Emergency Responders.
73 Information regarding oil and gas production is
available at the following URL: https://www.eia.gov/
petroleum/drilling/#tabs-summary-2.
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TABLE 1—AFFECTED ENTITIES AND REQUIREMENTS—Continued
Proposed requirement
Affected entity
• Restrict all HHFTs to 50-mph in all areas;
• PHMSA is requesting comment on three speed restriction options for HHFTs that contain any tank cars
not meeting the enhanced tank car standards proposed by this rule:
(4) a 40-mph maximum speed restriction in all areas;
(5) a 40-mph speed restriction in high threat urban areas 74; and,
(6) a 40-mph speed restriction in areas with a 100K+ population.
• PHMSA is also requesting comment on a 30-mph speed restriction for HHFTs that do not comply with enhanced braking requirements.
Enhanced braking
• Require all HHFTs be equipped with alternative brake signal propagation systems. Depending on the outcome of the tank car standard proposal and implementation timing, all HHFTs would be operated with either electronic controlled pneumatic brakes (ECP), a two-way end of train device (EOT), or distributed
power (DP).
Enhanced standards for both new and existing tank cars ........................................................................................
• Require new tank cars constructed after October 1, 2015 (that are used to transport flammable liquids as
part of a HHFT) to meet criteria for a selected option, including specific design requirements or performance criteria (e.g., thermal, top fittings, and bottom outlet protection; tank head and shell puncture resistance) is selected in the final rule. PHMSA is requesting comment on the following three options for the
DOT Specification 117:
1. FRA and PHMSA Designed Car, or equivalent
2. AAR 2014Tank Car,75 or equivalent
3. Jacketed CPC–1232 76, or equivalent
• Require existing tank cars that are used to transport flammable liquids as part of a HHFT, to be retrofitted to meet the selected option for performance requirements, except for top fittings protection. Those
not retrofitted would be retired, repurposed, or operated under speed restrictions for up to five years,
based on packing group assignment of the lading.
Table 5 provides the costs and
benefits of the individual provisions of
the proposed rule. PHMSA is coproposing three different options for
tank car standards and three different
options for speed restrictions. Table 6
presents the costs and benefits of the
various combinations of proposed tank
car and speed restriction provisions.
Please note that because there is
overlap in the risk reduction achieved
between some of the proposed
requirements listed in the Table 5
(restated). The total benefits and costs of
the provisions cannot be accurately
calculated by summing the benefits and
costs of each proposed provision. Table
6 (restated), on the other hand, presents
total benefits and costs of the
combinations of speed restriction and
tank car proposals. Explanation of the
comprehensive benefits and costs of
each combination of proposals is
included at the end of the RIA.
Please also note that, given the
uncertainty associated with the risks of
crude oil and ethanol shipments in the
table below (Table 5 restated here)
contains a range of benefits estimates.
The low end of the range estimates risk
from 2015 to 2034 based on the U.S.
safety record for crude oil and ethanol
from 2006 to 2014, adjusting for the
projected increase in crude oil and
ethanol shipment volume over the next
20 years. The high end of the range
estimates risk from 2015 to 2034 based
on the U.S. safety record for crude oil
Tank Car Manufacturers,
Tank Car Owners,
Shippers and Rail Carriers.
and ethanol shipments from 2006 to
2014, adjusting for the projected
increase in crude oil and ethanol
shipments volume, plus an estimate that
the U.S. would experience the
equivalent of 10 higher consequence
safety events—nine of which would
have environmental damages and
monetized injury and fatality costs
exceeding $1.15 billion and one of
which would have environmental
damages and monetized injury and
fatality costs exceeding $5.75 billion—
over the next 20 years. This outcome
could result from a smaller number of
more severe events, or more numerous
events that are less severe.
TABLE 5—20 YEAR COSTS AND BENEFITS BY STAND-ALONE PROPOSED REGULATORY AMENDMENTS 2015–2034 77
Provision
Benefits (7%)
49 CFR 172.820 ..
Rail Routing + ...........................................................
49 CFR 173.41 ....
Classification of Mined Gas and Liquid ...................
49 CFR 174.310 ..
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Affected section 78
Notification to SERCs ..............................................
Cost effective if routing were to reduce risk of an
incident by 0.17%.
Cost effective if this requirement reduces risk by
0.61%.
Qualitative ................................................................
74 As defined in 49 CFR 1580.3—High Threat
Urban Area (HTUA) means an area comprising one
or more cities and surrounding areas including a
10-mile buffer zone, as listed in appendix A to Part
1580 of the 49 CFR.
75 On March 9, 2011 AAR submitted petition for
rulemaking P–1577, which was discussed in the
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ANPRM. In response to the ANPRM, on November
15, 2013, AAR and ASLRAA submitted as a
comment recommendations for tank car standards
that are enhanced beyond the design in P–1577. For
the purposes of this rulemaking this tank car will
be referred to as the ‘‘AAR 2014 tank car.’’ See
https://www.regulations.gov/
#!documentDetail;D=PHMSA-2012-0082-0090.
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Costs (7%)
$4.5 million.
16.2 million.
0.
76 In 2011, the AAR issued Casualty Prevention
Circular (CPC) 1232, which outlines industry
requirements for additional safety equipment on
certain DOT Specification 111 tanks ordered after
October 1, 2011, and intended for use in ethanol
and crude oil service.
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TABLE 5—20 YEAR COSTS AND BENEFITS BY STAND-ALONE PROPOSED REGULATORY AMENDMENTS 2015–2034 77—
Continued
Affected section 78
49 CFR Part 179
Provision
Benefits (7%)
Costs (7%)
Speed Restriction: Option 1: 40 mph speed limit all
areas *.
Speed Restriction: Option 2: 40 mph 100k people *
Speed Restriction: Option 3: 40 mph in HTUAs * ...
Braking: Electronic Pneumatic Control with DP or
EOT #.
Option 1: PHMSA and FRA designed car @ ..........
Option 2: AAR 2014 Tank Car ................................
Option 3: Jacketed CPC–1232 (new const.) ...........
$199 million–$636 million ........................................
2,680 million.
$33.6 million–$108 million .......................................
$6.8 million–$21.8 million ........................................
$737 million–$1,759 million .....................................
240 million.
22.9 million.
500 million.
$822 million–$3,256 million .....................................
$610 million–$2,426 million .....................................
$393 million–$1,570 million .....................................
3,030 million.
2,571 million.
2,040 million.
Note: ‘‘*’’ indicates voluntary compliance regarding crude oil trains in high-threat urban areas (HTUA).
‘‘+’’ indicates voluntary actions that will be taken by shippers and railroads.
‘‘#’’ indicates that only tank car Option 1, the PHMSA and FRA designed car, has a requirement for ECP brakes. However, all HHFTs would be
required to have DP or two-way EOT, regardless of which tank car Option is selected at the final rule stage.
TABLE 6—20 YEAR BENEFITS AND COSTS OF PROPOSAL COMBINATIONS OF PROPOSED REGULATORY AMENDMENTS
2015–2034 79
Benefit range
(millions)
Proposal
PHMSA and FRA Design Standard + 40 MPH System Wide ....................................................................
PHMSA and FRA Design Standard + 40 MPH in 100K .............................................................................
PHMSA and FRA Design Standard + 40 MPH in HTUA ............................................................................
AAR 2014 Standard + 40 MPH System Wide ............................................................................................
AAR 2014 Standard + 40 MPH in 100K .....................................................................................................
AAR 2014 Standard + 40 MPH in HTUA ....................................................................................................
CPC 1232 Standard + 40 MPH System Wide ............................................................................................
CPC 1232 Standard + 40 MPH in 100K .....................................................................................................
CPC 1232 Standard + 40 MPH in HTUA ....................................................................................................
Crude Oil Transport by Rail
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Figure 5 below shows the recent
strong growth in crude oil production in
77 All costs and benefits are in millions over 20
years, and are discounted to present value using a
7 percent rate.
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$1,436–$4,386
$1,292–$3,836
$1,269–$3,747
$794–$3,034
$641–$2,449
$616–$2,354
$584–$2,232
$426–$1,626
$400–$1,527
Cost
(millions)
$5,820
3,380
3,163
5,272
2,831
2,614
4,741
2,300
2,083
the U.S., as well as growth in the
number of rail carloads shipped. Figure
5 also shows forecasted domestic crude
oil production from the Energy
Information Administration (EIA) and
PHMSA’s projected strong demand for
the rail shipment of crude oil.
78 All affected sections of the Code of Federal
Regulations (CFR) are in Title 49.
79 All costs and benefits are in millions, and are
discounted to present value using a 7 percent rate.
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Based on these train accidents, the
projected continued growth of domestic
crude oil production, and the growing
number of train accidents involving
crude oil, PHMSA concludes that the
potential for a train accident involving
crude oil has increased, which has
raised the likelihood of a catastrophic
train accident that would cause
substantial damage to life, property, and
the environment.
Additional factors give rise to
increased risks, and thus the increased
probability of a catastrophic event
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occurring. First, the risk of flammability
is compounded, because of the practice
of shipping very large quantities of oil
in one train, as shown by the increased
use of high-hazard flammable trains. In
2008 there were less than 10,000 rail
carloads of crude oil. By 2013 the
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shipments of crude oil. Figure 6 below
shows this rise.
EP01AU14.011
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A rise in rail accidents involving
crude oil has also risen along with the
increase in crude oil production and rail
Federal Register / Vol. 79, No. 148 / Friday, August 1, 2014 / Proposed Rules
45067
sulfur content and resolved gas content,
thereby affecting the integrity of the
tank car.
PHMSA’s analysis of this combination
of factors suggests an increase in the risk
of rail related accidents and an increase
in the likelihood of a catastrophic event.
In 2008 there were around 292,000
rail carloads of ethanol. In 2011, that
number increased over 40 percent to
409,000.82 Not surprisingly, this growth
in rail traffic has been accompanied by
an increase in the number of rail
accidents involving ethanol. Figure 8
below plots the total number of rail
accidents involving ethanol during the
last 13 years compared to the total
carloads of ethanol. The left axis shows
the total number of rail derailments and
the right axis shows total carloads
shipped.
80 https://www.stb.dot.gov/stb/industry/econ_
waybill.html.
81 Association of American Railroads. 2013.
Railroads and Ethanol. Available online at https://
www.aar.org/keyissues/Documents/BackgroundPapers/Railroads%20and%20Ethanol.pdf.
82 https://www.stb.dot.gov/stb/industry/econ_
waybill.html.
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Ethanol
U.S. ethanol production has increased
considerably during the last 10 years
and has generated similar growth in the
transportation of ethanol by rail,
according to a recent white paper by the
Association of American Railroads
(AAR).81 As shown in the Figure 7 EIA
projects strong demand for ethanol in
the future.
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number of rail carloads of increased to
over 400,000.80 Second, unlike other
Class 3 manufactured goods, organic
materials from oil and gas production
represent a unique challenge in regards
to classification. Differences in the
chemical makeup of the raw material
can vary across wells and over time.
Unprocessed crude oil may present
unique hazards such as corrosivity,
Federal Register / Vol. 79, No. 148 / Friday, August 1, 2014 / Proposed Rules
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Source: STB Waybill Sample and
PHMSA Incident Report Database
Summary of Regulatory Changes
As described in greater detail
throughout this document, the proposed
rule is a system-wide, comprehensive
approach consistent with the risks
posed by high-hazard flammable trains
by rail. Requirements address:
• Rail Routing;
• Tank Cars;
• Braking;
• Speed Restrictions;
• Classification of Mined Gas and
Liquid; and
• Notification to SERCs.
This approach is designed to mitigate
damages of rail accidents involving
flammable materials, though some
provisions could also prevent accidents.
The RIA discusses, consistent with
this NPRM, six requirement areas.
Although we analyze the effects of
individual requirements separately, the
preferred alternative proposed in this
rulemaking is a system-wide approach
covering all requirement areas
consistent with this NPRM.
The analysis shows that expected
damages based on the historical safety
record are expected to exceed $4.5
billion and that damages from highconsequence events could reach $13.7
billion over a 20-year period in the
absence of the rule.
PHMSA has proposed multiple
options for Speed Restrictions and Tank
Car standards. These options are
mutually exclusive. PHMSA may select
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one of these options for each of Speed
Restrictions and Tank Car standards,
potentially including modifications
based on public comments in response
to this NPRM and changed
circumstances.
PHMSA supports a system-wide
approach covering all requirement areas
provided above. Following
consideration of public comments,
PHMSA will consider alternatives for
one or more of these requirement areas.
B. Unfunded Mandates Reform Act
The Unfunded Mandates Reform Act
of 1995 (Pub. L. 104–4, 2 U.S.C. 1531)
(UMRA) requires each agency to prepare
a written statement for any proposed or
final rule that includes a ‘‘Federal
mandate that may result in the
expenditure by State, local, and Native
American Indian tribal governments, in
the aggregate, or by the private sector, of
$100,000,000 or more (adjusted
annually for inflation) in any one year.’’
The value equivalent of $100 million in
1995, adjusted for inflation to 2012
levels, is $151 million. If adopted, this
proposed rule would not impose
enforceable duties on State, local, or
Native American Indian tribal
governments. UMRA was designed to
ensure that Congress and Executive
Branch agencies consider the impact of
legislation and regulations on States,
local governments, and tribal
governments, and the private sector.
With respect to States and localities,
UMRA was an important step in
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recognizing State and local governments
as partners in our intergovernmental
system, rather than mere entities to be
regulated or extensions of the Federal
government.
As described in greater detail
throughout this document, the proposed
rule is a system-wide, comprehensive
approach consistent with the risks
posed by high-hazard flammable
materials transported by rail.
Specifically, requirements address: (1)
Proper classification and
characterization, (2) operational controls
to lessen the likelihood and
consequences of train accidents and (3)
tank car integrity. The RIA discusses,
consistent with this NPRM, six
requirement areas: Rail Routing,
Classification of Mined Gas and Liquid,
Notification of SERCs, Speed
Restrictions, Braking, and enhanced
Tank Car standards.
If adopted, this proposed rule would
impose enforceable duties on the private
sector of an annual average of
approximately $250-$600 million over a
20-year period. It might result in costs
to the private sector that exceed $151
million in any one year and those costs
and benefits associated with this
rulemaking have been discussed under
paragraph A, Executive Order 12866,
Executive Order 13563, Executive Order
13610 and DOT Regulatory Policies and
Procedures, of this section. The RIA is
available in the public docket for this
rulemaking.
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PHMSA invites comments on these
considerations, including any unfunded
mandates related to this rulemaking.
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C. Executive Order 13132: Federalism
Executive Order 13132 requires
agencies to assure meaningful and
timely input by state and local officials
in the development of regulatory
policies that may have ‘‘substantial
direct effects on the states, on the
relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.’’
This NPRM has been analyzed in
accordance with the principles and
criteria contained in Executive Orders
13132 (‘‘Federalism’’). The proposals in
the NPRM, if adopted, would not have
any direct effect on the states, or their
political subdivisions; it would not
impose any compliance costs; and it
would not affect the relationships
between the national government and
the states, or political subdivisions, or
the distribution of power and
responsibilities among the various
levels of government. We invite state
and local governments with an interest
in this rulemaking to comment on any
effect that proposed requirements could
have on them, if adopted. However,
several of the issues addressed in this
NPRM are subject to our preemption
authority, i.e., classification, packaging,
and rail routing. In regard to rail
routing, for example, in a March 25,
2003 final rule (68 FR 14509) we
concluded that the specifics of routing
rail shipments of hazardous materials
preempts all states, their political
subdivisions, and Indian tribes from
prescribing or restricting routes for rail
shipments of hazardous materials,
under Federal hazardous material
transportation law (49 U.S.C. 5125) and
the Federal Rail Safety Act (49 U.S.C.
20106). We would expect the same
preemptive effect as a result of this
rulemaking, and thus, the consultation
and funding requirements of Executive
Orders 13132 and 13175 do not apply.
Nonetheless, we invite state and local
governments with an interest in this
rulemaking to comment on any effect
that proposed requirements could have
on them, if adopted.
D. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
Executive Order 13175 requires
agencies to assure meaningful and
timely input from Indian tribal
government representatives in the
development of rules that significantly
or uniquely affect Indian communities
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by imposing ‘‘substantial direct
compliance costs’’ or ‘‘substantial direct
effects’’ on such communities or the
relationship and distribution of power
between the Federal Government and
Indian tribes.
We analyzed this NPRM in
accordance with the principles and
criteria prescribed in Executive Order
13175 (‘‘Consultation and Coordination
with Indian Tribal Governments’’).
Because this rulemaking does not
significantly or uniquely affect tribes,
and does not impose substantial and
direct compliance costs on Indian tribal
governments, the funding and
consultation requirements of Executive
Order 13175 do not apply; thus, a tribal
summary impact statement is not
required. However, we are interested in
any possible impacts of the notification
requirements on Tribal Emergency
Response Commissions (TERCs) or other
tribal institutions. We invite Indian
tribal governments to provide comments
on the costs and effects the proposed
requirements could have on them, if
adopted, especially any burdens
associated with the proposed
notification requirements.
E. Regulatory Flexibility Act, Executive
Order 13272, and DOT Policies and
Procedures
Under the Regulatory Flexibility Act
of 1980 (RFA) (5 U.S.C. 601 et seq.),
PHMSA must consider whether a
rulemaking would have a ‘‘significant
economic impact on a substantial
number of small entities.’’ ‘‘Small
entities’’ include small businesses, notfor-profit organizations that are
independently owned and operated and
are not dominant in their fields, and
governmental jurisdictions with
populations under 50,000.
To ensure potential impacts of rules
on small entities are properly
considered, PHMSA developed this
NPRM in accordance with Executive
Order 13272 (‘‘Proper Consideration of
Small Entities in Agency Rulemaking’’)
and DOT’s procedures and policies to
promote compliance with the RFA.
The RFA and Executive Order 13272
(67 FR 53461, August 16, 2002) require
agency review of proposed and final
rules to assess their impacts on small
entities. An agency must prepare an
initial regulatory flexibility analysis
(IRFA) unless it determines and certifies
that a rule, if promulgated, would not
have a significant economic impact on
a substantial number of small entities.
PHMSA is publishing this IRFA to aid
the public in commenting on the
potential small business impacts of the
requirements in this NPRM. PHMSA
invites all interested parties to submit
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45069
data and information regarding the
potential economic impact on small
entities that would result from the
adoption of the proposals in this NPRM.
PHMSA will consider all information
and comments received in the public
comment process when making a
determination regarding the economic
impact on small entities in the final
rule.
Under the RFA at 5 U.S.C 603(b), each
initial regulatory flexibility analysis is
required to address the following topics:
(1) The reasons why the agency is
considering the action.
(2) The objectives and legal basis for the
proposed rule.
(3) The kind and number of small entities
to which the proposed rule will apply.
(4) The projected reporting, recordkeeping
and other compliance requirements of the
proposed rule.
(5) All Federal rules that may duplicate,
overlap, or conflict with the proposed rule.83
The RFA at 5 U.S.C. 603(c) requires
that each initial regulatory flexibility
analysis contains a description of any
significant alternatives to the proposal
that accomplish the statutory objectives
and minimize the significant economic
impact of the proposal on small entities.
In this instance, none of the alternatives
accomplish the statutory objectives and
minimize the significant economic
impact of the proposal on small entities.
(1) Reasons Why the Agency is
Considering the Action
PHMSA is promulgating the NPRM in
response to recent train accidents
involving the derailment of HHFTs
comprised of twenty rail carloads of a
Class 3 flammable liquid. Shipments of
large volumes of flammable liquids pose
a significant risk to life, property, and
the environment. For Example on
December 30, 2013, a train carrying
crude oil derailed and ignited near
Casselton, North Dakota prompting
authorities to issue a voluntary
evacuation of the city and surrounding
area. On November 8, 2013, a train
carrying crude oil to the Gulf Coast from
North Dakota derailed in Alabama,
spilling crude oil in a nearby wetland
and igniting into flames. On July 6,
2013, a catastrophic railroad accident
´
occurred in Lac-Megantic, Quebec,
Canada when an unattended freight
train containing hazardous materials
rolled down a descending grade and
subsequently derailed. The derailment
resulted in a fire and multiple energetic
ruptures of tank cars, which, along with
other effects of the accident, caused the
confirmed death of 47 people. In
83 See: https://www.fws.gov/policy/library/
rgSBAGuide.pdf (accessed September 28, 2011).
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addition, this derailment caused
extensive damage to the town center,
clean-up costs, and the evacuation of
approximately 2,000 people from the
´
surrounding area. The Lac-Megantic
incident resulted in very large economic
losses. PHMSA is taking this regulatory
action to prevent accidents on the scale
´
of that in Lac-Megantic from happening
in the United States.
(2) The Objectives and Legal Basis for
the Proposed Rule
In this NPRM, PHMSA is proposing
revisions to the HMR to ensure that the
rail requirements address the risks
posed by the transportation on railroads
of HHFTs. This rulemaking addresses
risks in three areas: (1) Proper
classification and characterization of the
product being transported, (2)
operational controls to decrease the
likelihood and consequences of train
accidents, and (3) tank car integrity to
decrease the consequences of train
accidents. Promulgating this rulemaking
in these areas is consistent with the
goals of the HMR: (1) To ensure that
hazardous materials are packaged and
handled safely and securely during
transportation; (2) to provide effective
communication to transportation
workers and emergency responders of
the hazardous materials being
transferred; and (3) to minimize the
consequences of an incident should one
occur.
The Secretary has the authority to
prescribe regulations for the safe
transportation, including the security, of
hazardous materials in intrastate,
interstate, and foreign commerce (49
U.S.C. 5103(b)) and has delegated this
authority to PHMSA. 49 CFR 1.97(b).
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(3) A description of and, Where
Feasible, an Estimate of the Number of
Small Entities to Which the Proposed
Rule Will Apply
The universe of the entities
considered in an IRFA generally
includes only those small entities that
can reasonably expect to be directly
regulated by the proposed action. Small
railroads and offerors are the types of
small entities potentially affected by
this proposed rule.
A ‘‘small entity’’ is defined in 5 U.S.C.
601(3) as having the same meaning as
‘‘small business concern’’ under section
3 of the Small Business Act. This
includes any small business concern
that is independently owned and
operated, and is not dominant in its
field of operation. Title 49 U.S.C. 601(4)
likewise includes within the definition
of small entities non-profit enterprises
that are independently owned and
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operated, and are not dominant in their
field of operation.
The U.S. Small Business
Administration (SBA) stipulates in its
size standards that the largest a ‘‘forprofit’’ railroad business firm may be,
and still be classified as a small entity,
is 1,500 employees for ‘‘line haul
operating railroads’’ and 500 employees
for ‘‘switching and terminal
establishments.’’ Additionally, 5 U.S.C.
601(5) defines as small entities
governments of cities, counties, towns,
townships, villages, school districts, or
special districts with populations less
than 50,000.
Federal agencies may adopt their own
size standards for small entities in
consultation with SBA and in
conjunction with public comment.
Pursuant to that authority, FRA has
published a final Statement of Agency
Policy that formally establishes small
entities or small businesses as being
railroads, contractors, and hazardous
materials offerors that meet the revenue
requirements of a Class III railroad as set
forth in 49 CFR 1201.1–1, which is $20
million or less in inflation-adjusted
annual revenues,84 and commuter
railroads or small governmental
jurisdictions that serve populations of
50,000 or less. See 68 FR 24891 (May 9,
2003) (codified as appendix C to 49 CFR
Part 209). The $20 million limit is based
on the Surface Transportation Board’s
revenue threshold for a Class III
railroad. Railroad revenue is adjusted
for inflation by applying a revenue
deflator formula in accordance with 49
CFR 1201.1–1. This definition is what
PHMSA is proposing to use for the
rulemaking.
Railroads
Not all small railroads would be
required to comply with the provisions
of this proposed rule. Most of the
approximately 738 small railroads do
not transport hazardous materials.
Based on observations from FRA’s
regional offices, 64 small railroads could
potentially be affected by this proposed
rule because they transport HHFTs.
Therefore, this proposed rule would
impact a substantial number of small
railroads.
Offerors
Almost all hazardous materials tank
cars, including those cars that transport
crude oil, ethanol, and other flammable
liquids, are owned or leased by offerors.
The proposed requirements for a testing
and sampling program will directly
affect shippers as they will now be
84 For 2012 the Surface Transportation Board
(STB) adjusted this amount to $36.2 million.
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required to create a document a
sampling and testing program for mined
gases and liquids. In addition, some of
the other proposals in this rulemaking
may indirectly affect offerors. DOT
believes that a majority, if not all, of
these offerors are large entities. DOT
used data from the DOT/PHMSA
Hazardous Materials Information
System (HMIS) database to screen for
offerors that may be small entities.
From the DOT/PHMSA HMIS
database, and industry sources, DOT
found 731 small offerors that might be
impacted. Based on further information
available on the companies’ Web sites,
all other offerors appear to be
subsidiaries of large businesses. Out of
these 731, however, only 297 own tank
cars that would be affected. All the
other 434 offerors either do not own
tank cars or have tank cars that would
not be affected by this proposed rule.
Thus, DOT believes that there are only
297 offerors that are small businesses
affected by this proposed rule.
Additionally, no small offerors
commented on PHMSA’s ANPRM for
this proceeding. PHMSA invites
commenters to bring forth information
that might assist it in assessing the
number of small offerors that may be
economically impacted by the
requirement set forth in the proposed
rule for development of the IRFA.
(4) A Description of the Projected
Reporting, Recordkeeping and Other
Compliance Requirements of the
Proposed Rule
For a thorough presentation of cost
estimates, please refer to the RIA, which
has been placed in the docket for this
rulemaking.
This rulemaking has proposed
requirements in three areas that address
the potential risks: (1) Proper
classification and characterization of the
product being transported, (2)
operational controls to decrease the
likelihood of accidents, and (3) tank car
integrity. Proposed requirements for
braking, speed restrictions, and tank car
production would not impact any small
entities. Most small railroads affected by
this proposed rule do not operate at
speeds higher than those proposed for
speed restrictions or travel long
distances over which the reduced speed
would cause a significant impact. Any
small railroad that operates at speeds 30
mph or less would also not be impacted
by the proposed braking requirement.
Additionally, in a February 12, 2014,
letter to the Secretary, ASLRRA
announced that they recommend to
their members to voluntarily operate
unit trains of crude oil at a top speed of
no more than 25 mph on all routes.
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PHMSA believes that all offerors, both
small and large, who would be required
to select a car that complies with new
construction requirements, would not
see a significant increase in their lease
rates. Lease rates are not expected to
increase due to proposed improvements
in the industry specification for tank car
requirements as rates have already
increased in recent years. . Additionally,
also in the February 12th letter to the
Secretary, the ASLRRA noted that it will
support and encourage the development
of new tank car standards including but
not limited to adoption of a 9/16 inch
tank car shell.
Proposed § 174.310(a)(3) would
expand hazardous materials route
planning and selection requirements for
railroads. This would include HHFTs
transporting flammable materials and,
where technically feasible, require
rerouting to avoid transportation of such
hazardous materials through populated
and other sensitive areas.
Approximately 64 small railroads carry
crude oil and ethanol in trains consists
large enough that they would
potentially be affected by this proposal.
However, the majority of small railroads
do not carry hazardous materials on a
daily basis; in fact, some small railroads
carry hazardous materials fewer than
five times annually.
The affected Class III railroads are
already compliant with the routing
requirements established by HM–232E
(71 FR 76834). In general, at the time
that rule was promulgated, it was
assumed that the small railroads, due to
their limited size, would, on average,
have no less than one and no more than
two primary routes to analyze. Thus, the
potential lack of an alternative route to
consider would minimize the impact of
this proposed requirement. Because the
distance covered by the small railroads’
routes is likely contained within a
limited geographic region, the hours
estimated for analyses are fewer than
those estimated for the larger railroads.
Finally, this proposed rule would also
require any offeror who offers a
hazardous material for transportation to
develop, implement, and update its
sampling and testing programs related
to classification and characterization of
the hazardous material if it is a mined
gas or liquid (e.g., crude oil). PHMSA
believes that there would be an initial
cost for each offeror of approximately
$3,200 for the first year, and additional
costs of $800 annually thereafter.
PHMSA believes that this proposed
section would not significantly burden
any of these small entities.
PHMSA estimates the total cost to
each small railroad to be $5,400 in the
first year and $3,000 for subsequent
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years. Based on small railroads’ annual
operating revenues, these costs are not
significant. Small railroads’ annual
operating revenues range from $3
million to $20 million. Previously, FRA
sampled small railroads and found that
revenue averaged approximately $4.7
million (not discounted) in 2006. One
percent of average annual revenue per
small railroad is $47,000. Thus, the
costs associated with this proposed rule
amount to significantly less than one
percent of the railroad’s annual
operating revenue. PHMSA realizes that
some small railroads will have lower
annual revenue than $4.7 million.
However, PHMSA is confident that this
total cost estimate to each small railroad
provides a good representation of the
small railroads, in general.
In conclusion, PHMSA believes that
although some small railroads would be
directly impacted, they would not be
impacted significantly as the impact
would amount to significantly less than
one percent of a small railroad’s annual
operating revenue. Information available
indicates that none of the offerors would
be significantly affected by the burdens
of the proposed rule, but seeks
information and comments from the
industry that might assist in quantifying
the number of small offerors who may
be economically impacted by the
requirements set forth in the proposed
rule. Therefore, these requirements will
likely not have a significant economic
impact on any small entities’ operations.
PHMSA seeks comments on these
conclusions.
(5) An Identification, to the Extent
Practicable, of All Federal Rules That
May Duplicate, Overlap, or Conflict
With the Proposed Rule
PHMSA is not aware of any relevant
Federal rules that may duplicate,
overlap, or conflict with the proposed
rule. PHMSA will work with and
coordinate with FRA to ensure that we
are aligned with EO 28 or other FRA
actions to the greatest extent practicable.
This proposed rule would support most
other safety regulations for railroad
operations.
This proposed rule will not have a
noticeable impact on the competitive
position of the affected small railroads
or on the small entity segment of the
railroad industry as a whole. The small
entity segment of the railroad industry
faces little in the way of intramodal
competition. Small railroads generally
serve as ‘‘feeders’’ to the larger railroads,
collecting carloads in smaller numbers
and at lower densities than would be
economical for the larger railroads. They
transport those cars over relatively short
distances and then turn them over to the
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larger systems, which transport them
relatively long distances to their
ultimate destination, or for handoff back
to a smaller railroad for final delivery.
Although their relative interests do not
always coincide, the relationship
between the large and small entity
segments of the railroad industry is
more supportive and co-dependent than
competitive.
It is also rare for small railroads to
compete with each other. As mentioned
above, small railroads generally serve
smaller, lower density markets and
customers. They tend to operate in
markets where there is not enough
traffic to attract or sustain rail
competition, large or small. Given the
significant capital investment required
(to acquire right-of-way, build track,
purchase fleet, etc.), new entry in the
railroad industry is not a common
occurrence. Thus, even to the extent the
proposed rule may have an economic
impact, it should have no impact on the
intramodal competitive position of
small railroads.
Even though PHMSA did not receive
any comments on the ANPRM in
opposition to PHMSA’s preliminary
finding that this rulemaking will not
have a significant economic impact on
a substantial number of small entities,
PHMSA has not determined that this
proposed rule would not have a
significant economic impact on a
substantial number of small entities.
Therefore, PHMSA is publishing this
IRFA to aid the public in commenting
on the potential small business impacts
of the proposals in this NPRM. PHMSA
invites all interested parties to submit
data and information regarding the
potential economic impact that would
result from adoption of the proposals in
this NPRM. PHMSA will consider all
comments received in the public
comment process when making a
determination in the final RFA.
F. Paperwork Reduction Act
PHMSA will request a new
information collection from the Office of
Management and Budget (OMB) under
OMB Control No. 2137–XXXX entitled
‘‘Flammable Hazardous Materials by
Rail Transportation.’’ This NPRM may
result in an increase in annual burden
and costs under OMB Control No. 2137–
XXXX due to proposed requirements
pertaining to the creation of a sampling
and testing program for mined gas or
liquid and rail routing for HHFTs.
Under the Paperwork Reduction Act
of 1995, no person is required to
respond to an information collection
unless it has been approved by OMB
and displays a valid OMB control
number. Section 1320.8(d) of Title 5 of
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the CFR requires that PHMSA provide
interested members of the public and
affected agencies an opportunity to
comment on information and
recordkeeping requests.
In addition to the requirements
proposed in this NPRM, we request
comment on whether PHMSA should
require reporting of data on the total
damages that occur as a result of train
accidents involving releases of
hazardous material, including damages
related to fatalities, injuries, property
damage, environmental damage and
clean-up costs, loss of business and
other economic activity, and
evacuation-related costs. Currently,
PHMSA only collects some of this
information, and data verification is
inconsistent. Further, we request
comment on whether PHMSA should
require reporting on every car carrying
hazardous material that derails, whether
that car loses product or not. Such
reporting would assist PHMSA in
assessing the effectiveness of different
kinds of cars in containing the
hazardous materials that they carry.
PHMSA seeks comment on how
hazardous incident reporting of rail
accidents can be improved upon, in the
context of this rule. How can PHMSA
improve the data quality, utility, and
response rates associated with reporting
on the impacts of incidents associated
with the transportation of hazardous
materials on HHFTs? Are changes to the
incident reporting forms or the method
of collection warranted?
This document identifies a new
information collection request that
PHMSA will submit to OMB for
approval based on the requirements in
this proposed rule. PHMSA has
developed burden estimates to reflect
changes in this proposed rule and
specifically requests comments on the
information collection and
recordkeeping burdens associated with
this NPRM.
Sampling and Testing Plans
PHMSA estimates that there will be
approximately 1,538 respondents, based
on a review of relevant active
registrations on the PHMSA Hazmat
Intelligence Portal, each submitting an
average of one sampling and testing
plan each year. First year hourly burden
is estimated at 40 hours per response, or
61,520 burden hours; hourly burden for
each subsequent year is estimated at 10
hours per response, or 15,380 burden
hours. PHMSA assumes a Chemical
Engineer is the labor category most
appropriate to describe sampling
methodologies, testing protocols, and
present test results. The mean hourly
wage for a Chemical Engineer was
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$46.02 in May 2013, according to the
Bureau of Labor Statistics. We inflate
this wage by 60 percent to account for
fringe benefits and overhead of $27.61
per hour, for a total weighted hourly
wage of $73.63, or $74.30 per hour after
adjusting for growth in median real
wages. At an average hourly cost of
$74.30 per hour, first year burden cost
for this proposed requirement is
estimated at $4,570,936.00; burden cost
for each subsequent year is estimated at
$1,142,734.00.
Routing—Collection by Line Segment
PHMSA estimates that there will be
approximately 74 respondents (10 for
Class II Railroads; 64 for Class III
Railroads) each submitting an average of
one routing collection response each
year, and each subsequent year. Hourly
burden is assumed to be 40 hours per
response, or 2,960 burden hours each
year. PHMSA used a labor rate that
combines two employee groups listed in
the Bureau of Labor Statistics May 2012
Industry-Specific Occupational
Employment and Wage Estimates:
NAICS 482000-Rail Transportation
occupational code 11–0000
‘‘Management Occupations’’ and
occupation code 43–6011 ‘‘Executive
Secretaries and Executive
Administrative Assistants.’’ A
combination of these two groups will
probably be utilized to perform the
requirements in this proposed rule. The
average annual wages for these groups
are $100,820 and $54,520 respectively.
The resulting average hourly wage rate,
including a 60 percent increase to
account for overhead and fringe
benefits, is $67.96. At an average hourly
cost of $67.96 per hour, burden cost for
the first year and each subsequent year
is estimated at $201,161.60.
Routing Security Analysis
For the first year, PHMSA estimates
that there will be approximately 74
respondents (10 for Class II Railroads;
64 for Class III Railroads). Class II
Railroads are expected to submit 50
routing security analysis responses per
year, based on the number of feasible
alternate routes to consider after future
possible network changes, with each
response taking approximately 80 hours
each, or 4,000 hours. At an average
hourly cost of $67.96 per hour, first year
burden cost for Class II Railroads is
estimated at $271,840.00. Class III
Railroads are expected to submit 128
routing security analysis responses per
year, with each response taking
approximately 40 hours, or 5,120 hours.
At an average hourly cost of $67.96 per
hour, first year burden cost for Class III
Railroads is estimated at $347,955.20.
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PHMSA assumes that new route
analyses are necessary each year based
on changes in commodity flow, but that
after the first year’s route analyses are
completed, analyses performed on the
same routes in subsequent years will
take less time. For each subsequent year,
PHMSA estimates that there will be
approximately 74 respondents (10 for
Class II Railroads; 64 for Class III
Railroads). Class II Railroads are
expected to submit 50 routing security
analysis responses per year, with each
response taking approximately 16 hours
each, or 800 hours. At an average hourly
cost of $67.96 per hour, first year
burden cost for Class II Railroads is
estimated at $54,368.00. Class III
Railroads are expected to submit 128
routing security analysis responses per
year, with each response taking
approximately 8 hours, or 1,024 hours.
At an average hourly cost of $67.96 per
hour, first year burden cost for Class III
Railroads is estimated at $69,591.04.
Incident Reporting
From 2011–2014, PHMSA identified
32 incidents, for an average of 11
incidents per year, involving the
derailment and release of crude oil/
ethanol. Each report would be
submitted by a single respondent and
would take approximately 2 additional
hours to submit per response, compared
to the current requirements. At an
average hourly cost of $67.96 per hour,
burden cost is estimated at $1,495.12.
We do not currently have sufficient data
to estimate the number of respondents
and responses that would be required if
PHMSA extended incident reporting
requirements to derailments not
involving a product release.
Total
We estimate that the total information
collection and recordkeeping burden for
the requirements as specified in this
proposed rule would be as follows:
OMB No. 2137–XXXX, ‘‘Flammable
Hazardous Materials by Rail Transportation’’
First Year Annual Burden:
Total Annual Number of Respondents:
1,612.
Total Annual Responses: 1,801.
Total Annual Burden Hours: 73,622.
Total Annual Burden Cost: $5,393,387.92.
Subsequent Year Burden:
Total Annual Number of Respondents:
1,612.
Total Annual Responses: 1,801.
Total Annual Burden Hours: 20,186.
Total Annual Burden Cost: $1,469,349.76.
In addition to the Paperwork Reduction
Act requirements outlined above,
PHMSA seeks comment on whether any
other provisions in this rule will result
in additional information collection
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requirements and/or burdens, including
but not limited to: Notification to state
emergency response commissions, and
tank car design requirements.
Please direct your requests for a copy
of the information collection to Steven
Andrews or T. Glenn Foster, U.S.
Department of Transportation, Pipeline
and Hazardous Materials Safety
Administration (PHMSA), East
Building, Office of Hazardous Materials
Standards (PHH–12), 1200 New Jersey
Avenue SE., Washington, DC 20590,
Telephone (202) 366–8553.
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G. Environmental Assessment
The National Environmental Policy
Act of 1969 (NEPA) (42 U.S.C. section
4321–4375), requires that Federal
agencies analyze proposed actions to
determine whether the action will have
a significant impact on the human
environment. The Council on
Environmental Quality (CEQ)
regulations require Federal agencies to
conduct an environmental review
considering (1) the need for the
proposed action, (2) alternatives to the
proposed action, (3) probable
environmental impacts of the proposed
action and alternatives, and (4) the
agencies and persons consulted during
the consideration process. 40 CFR
1508.9.
1. Need for the Proposal
This NPRM is intended to address
serious safety and environmental
concerns revealed by various recent
train accidents and incidents involving
HHFTs. This NPRM is proposing
requirements designed to lessen the
frequency and consequences of train
accidents involving the unintentional
release flammable liquids in HHFTs.
The growing reliance on trains to
transport large volumes of flammable
liquids, particularly crude oil and
ethanol, poses a significant risk to life,
property, and the environment. These
significant risks have been highlighted
by the recent instances of trains carrying
crude oil that derailed in Casselton,
North Dakota; Aliceville, Alabama; and
´
Lac-Megantic, Quebec, Canada and
recent instances of trains carrying
ethanol that derailed in Arcadia, Ohio
and Cherry Valley, Illinois. The
proposed changes also address NTSB
recommendations on accurate
classification, enhanced tank cars, rail
routing, and oversight.
2. Alternatives to the Proposed Action
In proposing this NPRM, PHMSA is
considering the following alternatives:
1. No Action Alternative—If PHMSA
chose this alternative, it would not
proceed with any rulemaking on this
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subject, and the current regulatory
standards would remain in effect.
2. Preferred Alternative—This
alternative is the current proposal as it
appears in this NPRM. The proposed
amendments are more fully addressed
in the preamble and regulatory text
sections. However, they generally
include:
a. New defined term of ‘‘High-hazard
flammable train;’’
b. Rail Routing requirements as
specified in Part 172, Subpart I of the
HMR;
c. Sampling and testing program to
ensure proper classification and
characterization;
d. Notification to SERCs or other
appropriate state delegated entity, of
petroleum crude oil train transportation;
e. Phase in requirements for updated
braking devices and braking systems;
f. Speed restrictions for rail cars that
do not meet the safer DOT Specification
117 standard (In this NPRM we
proposed three alternatives for differing
levels of speed restrictions for trains
that do not meet the DOT Specification
117); and
g. Phase out DOT 111 cars in HHFTs
and require DOT Specification 117 for
such train sets (In this NPRM we
proposed three alternatives tank car
design of the proposed DOT
Specification 117).
3. The Alternative Proposed in the
ANPRM—This alternative includes the
following substantive provisions as
proposed in the ANPRM:
a. Relax regulatory requirements to
afford the FRA greater discretion to
authorize the movement of nonconforming tank cars;
b. Impose additional requirements
that would correct an unsafe condition
associated with pressure relief valves
(PRV) on rail cars transporting carbon
dioxide, refrigerated liquid;
c. Relax regulatory requirements
applicable to the repair and
maintenance of DOT Specification 110,
DOT Specification 106, and ICC 27 tank
car tanks (ton tanks);
d. Relax regulatory requirement for
the removal of rupture discs for
inspection if the removal process would
damage, change, or alter the intended
operation of the device; and
e. Impose additional requirements
that would enhance the standards for
DOT Specification 111 tank cars used to
transport Packing Group (PG) I and II
hazardous materials.
3. Probable Environmental Impacts of
the Proposed Action and Alternatives
1. No-Action Alternative
If PHMSA were to select the no-action
alternative, current regulations would
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remain in place, and no new provisions
would be added. However, the safety
and environmental threats that result
from the increasing use of HHFTs would
not be addressed. The existing threat of
derailment and resulting fire, as
exhibited in serious accidents like Lac´
Megantic, Quebec, which resulted in 47
fatalities, and Aliceville, Alabama,
where we estimate that 630,000 gallons
of crude oil entered navigable waters,
destroying a significant area of wetland
and forest, would continue. Clean-up is
ongoing for both of these accidents.
2. Preferred Alternative
If PHMSA selects the provisions as
proposed in this NPRM, PHMSA
believes that safety and environmental
risks would be reduced and that
protections to human health and
environmental resources would be
increased.
The proposed application of the
existing rail routing requirements to
HHFTs would require that rail carriers
consider safety and security risk factors
such as population density along the
route; environmentally-sensitive or
significant areas; venues along the route
(stations, events, places of
congregation); emergency response
capability along the route; etc., when
analyzing and selecting routes for those
trains. PHMSA believes that the use of
routes that are less sensitive could
mitigate the safety and environmental
consequences of a train accident and
release, were one to occur. It is possible
that this requirement could cause rail
carriers to choose routes that are less
direct based on these concerns,
potentially increasing the emission of
greenhouse gases. However, PHMSA
believes that the reduction in risk to
sensitive areas outweighs a slight
increase in greenhouse gases.
Next, the sampling and testing
proposal is intended to ensure that each
material is properly classified to ensure
that: (1) The proper regulatory
requirements are applied to each
shipment to minimize the risk of
incident, (2) first responders have
accurate information in the event of a
train accident, and (3) the
characteristics of the material are known
and fully considered so that offerors and
carriers are aware of and can mitigate
potential threats to the integrity of rail
tank cars. PHMSA believes that this
provision will reduce the risk of release
of these materials.
PHMSA is proposing to require
railroads that operate trains containing
one million gallons of Bakken crude oil
to notify SERCs or other appropriate
state delegated entity about the
operation of these trains through their
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States. Railroads must identify each
county, or a particular state or
commonwealth’s equivalent jurisdiction
in the state through which the trains
will operate. PHMSA believes that the
notification will allow communities to
better prepare and work with the
railroads to ensure that resources are in
place to respond to a spill that could
affect water and environmental
resources. As a result, responders can
better mitigate a spill that has entered
navigable waters by preventing further
spread of the oil. This prevents further
damage to drinking water resources and
wildlife habitat.
PHMSA believes that the proposed
braking and speed restrictions,
especially for older DOT Specification
111 tank cars, will reduce the likelihood
of train accidents and resulting release
of flammable liquids. PHMSA also
believes that the braking requirements
could improve fuel efficiency, thereby
reducing greenhouse gas emissions.
Additionally, system wide
implementation of ECP brakes, as
proposed for a DOT Specification 117
manufactured under tank car Option 1,
would improve the efficiency of the rail
system by permitting trains to run closer
together because of the improved
performance of the brake system.
PHMSA believes that the phasing out
of DOT Specification 111 tank cars in
HHFTs would reduce risk of release
because of the improved integrity and
safety features of the proposed DOT
Specification 117 and 117P. The DOT
Specification 117 will provide bottom
outlet protection and a robust top fitting
protection structure. To improve
integrity and puncture resistance of the
tank, DOT Specification 117 has a fullheight 1⁄2 inch minimum thickness head
shield, an 11-gauge jacket, and, based on
the Option, either a 7⁄16 inch or 9⁄16 inch
shell and head thickness in comparison
to DOT Specification 111, which has no
head shield, or jacket requirement and
is constructed with a 7⁄16 inch thick
shell.
The proposed DOT Specification 117
tank car must have a thermal protection
system, capable of surviving a 100minute pool fire after a train accident.
The 100-minute survivability period is
intended to provide emergency
responders time to assess an accident,
establish perimeters, and evacuate the
public as needed, while permitting
hazardous material to be vented from
the tank to prevent a violent failure of
the tank car. This thermal protection is
critical in limiting human health risks to
the public and first responders and
limiting environmental damage in the
event of a train accident. The
introduction of the new DOT
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Specification 117 and 117P, along with
the gradual phase out of the DOT
Specification 111 used in HHFTs will
result in increased manufacture of new
tank cars. While the gradual nature of
the phase out is intended to decrease
burden on the rail industry, increased
manufacture could result in greater
release of greenhouse gases and use of
resources needed to make the cars, such
as steel. However, PHMSA believes that
these possible risks are far outweighed
by the increased safety and integrity of
each railcar and each train and the
decreased risk of release of these fossil
fuels to the environment.
3. ANPRM Alternative
If PHMSA were to select the
provisions as proposed in the ANPRM,
PHMSA believes that the significant
safety risks that have recently come to
light resulting from HHFTs would not
be fully addressed. While the ANPRM
proposed safety enhancements to DOT
Specification 111 tank cars, public
comments and current events have led
PHMSA to believe that the gradual
phase-out of the tank car in HHFT
service is a more prudent alternative to
improve safety. The ANPRM also sought
comment on certain speed restrictions
and braking equipment, which was
helpful to PHMSA in drafting the
current proposal.
The ANPRM also sought comment on
various matters that are not directly
related to the increasing threats
described in this document and will be
addressed at another time as those
provisions do not address the modified
purpose and need of this rulemaking.
Agencies Consulted
PHMSA worked closely with the FRA,
EPA, and DHS/TSA in the development
of this proposed rulemaking for
technical and policy guidance. PHMSA
also considered the views expressed in
comments to the ANPRM submitted by
members of the public, state and local
governments, and industry.
Conclusion
The provisions of this proposed rule
build on current regulatory
requirements to enhance the
transportation safety and security of
shipments of hazardous materials
transported by rail, thereby reducing the
risks of an accidental or intentional
release of hazardous materials and
consequent environmental damage.
PHMSA believes the net environmental
impact will be positive. PHMSA
believes that there are no significant
environmental impacts associated with
this proposed rule.
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PHMSA welcomes any views, data, or
information related to environmental
impacts that may result if the proposed
requirements are adopted, as well as
possible alternatives and their
environmental impacts.
H. Privacy Act
Anyone is able to search the
electronic form of any written
communications and comments
received into any of our dockets by the
name of the individual submitting the
document (or signing the document, if
submitted on behalf of an association,
business, labor union, etc.). You may
review DOT’s complete Privacy Act
Statement, published in the Federal
Register on April 11, 2000 (65 FR
19477) or you may visit https://
www.dot.gov/privacy.html.
I. Executive Order 13609 and
International Trade Analysis
Under Executive Order 13609,
agencies must consider whether the
impacts associated with significant
variations between domestic and
international regulatory approaches are
unnecessary or may impair the ability of
American businesses to export and
compete internationally. In meeting
shared challenges involving health,
safety, labor, security, environmental,
and other issues, regulatory approaches
developed through international
cooperation can provide equivalent
protection to standards developed
independently while also minimizing
unnecessary differences.
Similarly, the Trade Agreements Act
of 1979 (Pub. L. 96–39), as amended by
the Uruguay Round Agreements Act
(Pub. L. 103–465), prohibits Federal
agencies from establishing any
standards or engaging in related
activities that create unnecessary
obstacles to the foreign commerce of the
United States. For purposes of these
requirements, Federal agencies may
participate in the establishment of
international standards, so long as the
standards have a legitimate domestic
objective, such as providing for safety,
and do not operate to exclude imports
that meet this objective. The statute also
requires consideration of international
standards and, where appropriate, that
they be the basis for U.S. standards.
PHMSA participates in the
establishment of international standards
in order to protect the safety of the
American public, and we have assessed
the effects of the proposed rule to
ensure that it does not cause
unnecessary obstacles to foreign trade.
Accordingly, this rulemaking is
consistent with Executive Order 13609
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and PHMSA’s obligations under the
Trade Agreement Act, as amended.
PHMSA welcomes any data or
information related to international
impacts that may result if the petitions
and recommendations are adopted, as
well as possible alternatives and their
international impacts. Please describe
the impacts and the basis for the
comment.
J. Statutory/Legal Authority for This
Rulemaking
This NPRM is published under the
authority of 49 U.S.C. 5103(b), which
authorizes the Secretary of
Transportation to ‘‘prescribe regulations
for the safe transportation, including
security, of hazardous materials in
intrastate, interstate, and foreign
commerce.’’ The proposed changes in
this rule address safety and security
vulnerabilities regarding the
transportation of hazardous materials in
commerce.
K. Regulation Identifier Number (RIN)
A regulation identifier number (RIN)
is assigned to each regulatory action
listed in the Unified Agenda of Federal
Regulations. The Regulatory Information
Service Center publishes the Unified
Agenda in April and October of each
year. The RIN contained in the heading
of this document can be used to crossreference this action with the Unified
Agenda.
List of Subjects
49 CFR Part 171
Exports, Hazardous materials
transportation, Hazardous waste,
Imports, Reporting and recordkeeping
requirements.
49 CFR Part 172
Hazardous materials transportation,
Hazardous waste, Labeling, Packaging
and containers, Reporting and
recordkeeping requirements, Security
measures.
49 CFR Part 173
Hazardous materials transportation,
Packaging and containers, Radioactive
materials, Reporting and recordkeeping
requirements, Uranium.
PART 171—GENERAL INFORMATION,
REGULATIONS, AND DEFINITIONS
1. The authority citation for part 171
continues to read as follows:
■
Authority: 49 U.S.C. 5101–5128, 44701;
Pub. L. 101–410 section 4 (28 U.S.C. 2461
note); Pub. L. 104–121, sections 212–213;
Pub. L. 104–134, section 31001; 49 CFR 1.81
and 1.97.
2. In § 171.7, revise paragraphs (k)(2)
through (4), and add paragraph (k)(5) to
read as follows:
■
§ 171.7
*
*
*
*
*
(k) * * *
(1) * * *
(2) AAR Manual of Standards and
Recommended Practices, Section C—III,
Specifications for Tank Cars,
Specification M–1002 (AAR
Specifications for Tank Cars), Appendix
E, April 2010; into §§ 179.203–9;
179.203–11(f); 179.204–9; 179.204–11(f).
(3) AAR Manual of Standards and
Recommended Practices, Section I,
Specially Equipped Freight Car and
Intermodal Equipment, 1988, into
§ 174.55; 174.63.
(4) AAR Specifications for Design,
Fabrication and Construction of Freight
Cars, Volume 1, 1988, into § 179.16.
(5) AAR Standard 286; AAR Manual
of Standards and Recommended
Practices, Section C, Car Construction
Fundamentals and Details, Standard S–
286, Free/Unrestricted Interchange for
286,000 lb Gross Rail Load Cars
(Adopted 2002; Revised: 2003, 2005,
2006), into § 179.13.
*
*
*
*
*
■ 3. In § 171.8 a definition for ‘‘Highhazard flammable train’’ is added in
alphabetical order to read as follows:
§ 171.8
Definitions.
*
*
*
*
*
High-hazard flammable train means a
single train carrying 20 or more carloads
of a Class 3 flammable liquid.
*
*
*
*
*
Hazardous materials transportation,
Rail carriers, Reporting and
recordkeeping requirements, Security
measures.
49 CFR Part 179
■
Hazardous materials transportation,
Railroad safety, Reporting and
recordkeeping requirements.
Authority: 49 U.S.C. 5101–5128; 44701; 49
CFR 1.81 and 1.97.
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4. The authority citation for part 172
continues to read as follows:
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5. In § 172.820, paragraph (a)(4) is
added to read as follows:
■
§ 172.820 Additional planning
requirements for transportation by rail.
(a) * * *
(4) A high-hazard flammable train as
defined in § 171.8 of this subchapter.
*
*
*
*
*
PART 173—SHIPPERS—GENERAL
REQUIREMENTS FOR SHIPMENTS
AND PACKAGINGS
6. The authority citation for part 173
continues to read as follows:
■
Authority: 49 U.S.C. 5101–5128, 44701; 49
CFR 1.81 and 1.97.
7. Add new § 173.41 to subpart B to
read as follows:
■
Reference material.
PART 172—HAZARDOUS MATERIALS
TABLE, SPECIAL PROVISIONS,
HAZARDOUS MATERIALS
COMMUNICATIONS, EMERGENCY
RESPONSE INFORMATION, TRAINING
REQUIREMENTS, AND SECURITY
PLANS
49 CFR Part 174
sroberts on DSK5SPTVN1PROD with PROPOSALS
The Proposed Rule
In consideration of the foregoing, we
are proposing to amend title 49, chapter
I, subchapter C, as follows:
45075
§ 173.41 Sampling and testing program for
mined gas and liquid.
(a) General. Mined gases and liquids,
such as petroleum crude oil, extracted
from the earth and offered for
transportation must be properly classed
and characterized as prescribed in
§ 173.22, in accordance with a sampling
and testing program which specifies at
a minimum:
(1) A frequency of sampling and
testing that accounts for appreciable
variability of the material, including the
time, temperature, method of extraction
(including chemical use), and location
of extraction;
(2) Sampling at various points along
the supply chain to understand the
variability of the material during
transportation;
(3) Sampling methods that ensure a
representative sample of the entire
mixture, as packaged, is collected;
(4) Testing methods that enable
complete analysis, classification, and
characterization of the material under
the HMR.
(5) Statistical justification for sample
frequencies;
(6) Duplicate samples for quality
assurance purposes; and
(7) Criteria for modifying the
sampling and testing program.
(b) Certification. Each person who
offers a hazardous material for
transportation shall certify, as
prescribed by § 172.204 of this
subchapter, that the material is offered
for transportation in accordance with
this subchapter, including the
requirements prescribed by paragraph
(a) of this section.
(c) Documentation, retention, review,
dissemination of program. The sampling
and testing program must be
documented in writing and must be
retained for as long as it remains in
effect. The sampling and testing
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program must be reviewed at least
annually and revised and/or updated as
necessary to reflect changing
circumstances. The most recent version
of the sampling and testing program, or
relevant portions thereof, must be
available to the employees who are
responsible for implementing it. When
the sampling and testing program is
updated or revised, all employees
responsible for implementing it must be
notified, and all copies of the sampling
and testing program must be maintained
as of the date of the most recent
revision.
(d) Access by DOT to copy of program
documentation. Each person required to
develop and implement a sampling and
testing program must maintain a copy of
the sampling and testing program
documentation (or an electronic file
thereof) that is accessible at, or through,
its principal place of business, and must
make the documentation available upon
request at a reasonable time and
location to an authorized official of the
Department of Transportation.
■ 8. In § 173.241, revise paragraph (a) to
read as follows:
§ 173.241 Bulk packagings for certain lowhazard liquid and solid materials.
*
*
*
*
*
(a) Rail cars: Class DOT 103, 104, 105,
109, 111, 112, 114, 115, 117, or 120 tank
car tanks; Class 106 or 110 multi-unit
tank car tanks; and AAR Class 203W,
206W, and 211W tank car tanks.
Additional operational requirements
apply to high-hazard flammable trains
(see § 171.8 of this subchapter) as
prescribed in § 174.310 of this
subchapter. Notwithstanding the tank
car specifications prescribed in this
section, DOT Specification 111 tank cars
are no longer authorized for Class 3
(flammable liquids) in Packing Group III
for use in high-hazard flammable train
service, after October 1, 2020.
*
*
*
*
*
■ 9. In § 173.242 revise paragraph (a) to
read as follows:
§ 173.242 Bulk packagings for certain
medium hazard liquids and solids,
including solids with dual hazards.
sroberts on DSK5SPTVN1PROD with PROPOSALS
*
*
*
*
*
(a) Rail cars: Class DOT 103, 104, 105,
109, 111, 112, 114, 115, 117, or 120 tank
car tanks; Class 106 or 110 multi-unit
tank car tanks and AAR Class 206W
tank car tanks. Additional operational
requirements apply to high-hazard
flammable trains (see § 171.8 of this
subchapter) as prescribed in § 174.310
of this subchapter. Notwithstanding the
tank car specifications prescribed in this
section, DOT Specification 111 tank cars
are no longer authorized for use in high-
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hazard flammable train service, based
on packing group, after the following
dates:
DOT 111 not
authorized after
Packing group
II .....................................
III ....................................
October 1, 2018.
October 1, 2020.
*
*
*
*
*
10. In § 173.243 revise paragraph (a) to
read as follows:
■
§ 173.243 Bulk packaging for certain highhazard liquids and dual-hazard materials
that pose a moderate hazard.
*
*
*
*
*
(a) Rail cars: Class DOT 103, 104, 105,
109, 111, 112, 114, 115, 117, or 120
fusion-welded tank car tanks; and Class
106 or 110 multi-unit tank car tanks.
Additional operational requirements
apply to high-hazard flammable trains
(see § 171.8 of this subchapter) as
prescribed in § 174.310 of this
subchapter. Notwithstanding the tank
car specifications prescribed in this
section, DOT Specification 111 tank cars
are no longer authorized for Class 3
(flammable liquids) in Packing Group I
for use in high-hazard flammable train
service, after October 1, 2017.
*
*
*
*
*
PART 174—CARRIAGE BY RAIL
11. The authority citation for part 174
continues to read as follows:
■
Authority: 49 U.S.C. 5101–5128; 49 CFR
1.81 and 1.97.
12. Add new § 174.310 to subpart G to
read as follows:
■
§ 174.310 Requirements for the operation
of high-hazard flammable trains.
(a) General. Each rail carrier operating
a high-hazard flammable train (as
defined in § 171.8 of this subchapter)
must comply with each of the following
additional safety requirements with
respect to each high-hazard flammable
train that it operates:
(1) Routing. The additional planning
requirements for transportation by rail
in accordance with part 172, subpart I
of this subchapter;
(2) Notification to State Emergency
Response Commissions of petroleum
crude oil train transportation. (i) Any
railroad transporting in a single train
1,000,000 gallons or more of UN 1267,
Petroleum crude oil, Class 3, as
described by § 172.101 of this
subchapter and sourced from the
Bakken shale formation in the Williston
Basin (North Dakota, South Dakota, and
Montana in the United States, or
Saskatchewan or Manitoba in Canada),
must, within 30 days of [EFFECTIVE
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DATE OF FINAL RULE], provide
notification to the State Emergency
Response Commission (SERC) or other
appropriate state delegated entities in
which it operates. Information required
to be shared with SERCs or other
appropriate state delegated entity must
consist of the following:
(A) A reasonable estimate of the
number of affected trains that are
expected to travel, per week, through
each county within the State;
(B) The routes over which the affected
trains will be transported;
(C) A description of the petroleum
crude oil and applicable emergency
response information required by
subparts C and G of part 172 of this
subchapter; and,
(D) At least one point of contact at the
railroad (including name, title, phone
number and address) responsible for
serving as the point of contact for the
State Emergency Response Commission
and relevant emergency responders
related to the railroad’s transportation of
affected trains.
(ii) Railroads shall update
notifications made under paragraph (a)
of this section prior to making any
material changes in the estimated
volumes or frequencies of trains
traveling through a county.
(iii) Copies of railroad notifications to
State Emergency Response Commissions
made under paragraph (a) of this section
must be made available to FRA upon
request.
(3) Speed restrictions. All trains are
limited to a maximum speed of 50 mph.
In addition, the following restrictions
apply:
(i) Option 1—The train is further
limited to a maximum speed of 40 mph,
unless all tank cars containing a
flammable liquid meet or exceed the
standard for the DOT Specification 117
tank car provided in part 179, subpart
D of this subchapter;
(ii) Option 2—The train is further
limited to a maximum speed of 40 mph
while operating in an area, determined
by census population data, that has a
population of more than 100,000
people, unless all tank cars containing
a flammable liquid meet or exceed the
standard for the DOT Specification 117
tank car provided in part 179, subpart
D of this subchapter; and
(iii) Option 3—The train is further
limited to a maximum speed of 40 mph
while that train travels within the limits
of high-threat urban areas (HTUAs) as
defined in § 1580.3 of this title, unless
all tank cars containing a flammable
liquid meet or exceed the standard for
the DOT Specification 117 tank car
provided in part 179, subpart D of this
subchapter.
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(iv) The train is further limited to a
maximum speed of 30 mph, unless it
conforms with paragraph (a)(4) of this
section.
(4) Braking. (i) The train must be
equipped and operated with either a
two-way end of train device, as defined
in § 232.5 of this title, or a distributed
power (DP) system, as defined in § 229.5
of this title.
(ii) After October 1, 2015, a train
comprised entirely of tank cars
manufactured in accordance with
proposed § 179.202 or the performance
specification prescribed in § 179.202–11
(Option 1 only), except for required
buffer cars, must be operated in ECP
brake mode as defined by 49 CFR 232.5.
(5) Tank cars manufactured after
October 1, 2015. (i) A tank car
manufactured for use in a HHFT after
October 1, 2015 must meet DOT
Specification 117, in part 179, subpart D
of this subchapter.
(ii) A tank car manufactured for use
in a HHFT after October 1, 2015, in
accordance with proposed § 179.202 or
the performance specification
prescribed in § 179.202–11 (Option 1),
must be equipped with ECP brakes in
accordance with subpart G of part 232
of this title.
(b) [Reserved]
§ 179.202 Individual specification
requirements applicable to DOT–117 tank
car tanks.
and include a reclosing pressure relief
device in accordance with § 173.31 of
this subchapter.
§ 179.202–1
§ 179.202–7
Applicability.
Each tank built under these
specifications must conform to either
the requirements of §§ 179.202–1
through 179.202–10, or the performance
standard requirements of § 179.202–11.
§ 179.202–3
Type.
(a) General. The tank car must either
be designed to the DOT 117
specification in § 179.202 or conform to
the performance specification
prescribed in § 179.202–11.
(b) Approval. The tank car design
must be approved by the Associate
Administrator for Railroad Safety/Chief
Safety Officer, Federal Railroad
Administration, FRA, 1200 New Jersey
Ave. SE., Washington, DC 20590, and
must be constructed to the conditions of
that approval in accordance with
§ 179.13.
(c) Design. The design must meet the
individual specification requirements of
§ 179.202.
Jackets.
The entire thermal protection system
must be covered with a metal jacket of
a thickness not less than 11 gauge
A1011 steel or equivalent; and flashed
around all openings so as to be weather
tight. The exterior surface of a carbon
steel tank and the inside surface of a
carbon steel jacket must be given a
protective coating.
§ 179.202–8
Bottom outlets.
If the tank car is equipped with a
bottom outlet, the handle must be
removed prior to train movement or be
designed with protection safety
system(s) to prevent unintended
actuation during train accident
scenarios.
§ 179.202–9
Top fittings protection.
PART 179—SPECIFICATIONS FOR
TANK CARS
The wall thickness after forming of
the tank shell and heads must be, at a
minimum, 9/16 of an inch AAR TC–128
Grade B, in accordance with § 179.200–
7(b).
■
13. The authority citation for part 179
continues to read as follows:
§ 179.202–5 Tank head puncture
resistance system.
Authority: 49 U.S.C. 5101–5128; 49 CFR
1.81 and 1.97.
The DOT 117 specification tank car
must have a tank head puncture
resistance system. The full height head
shields must have a minimum thickness
of 1⁄2 inch.
The DOT 117 tank car must be
equipped with a top fittings protection
system and a nozzle capable of
sustaining, without failure, a rollover
accident at a speed of 9 miles per hour,
in which the rolling protective housing
strikes a stationary surface assumed to
be flat, level, and rigid and the speed is
determined as a linear velocity,
measured at the geometric center of the
loaded tank car as a transverse vector.
Failure is deemed to occur when the
deformed protective housing contacts
any of the service equipment or when
the tank lading retention capability is
compromised (e.g., leaking).
§ 179.202–6
§ 179.202–10
Subpart D–Specifications for NonPressure Tank Car Tanks (Classes
DOT–111AW, 115AW, and 117AW)
Option 1
■ 14. Add §§ 179.202 through 179.202–
11 to subpart D of part 179, to read as
follows:
§ 179.202–4
Thickness of plates.
Thermal protection systems.
The DOT 117 specification tank car
must have a thermal protection system.
The thermal protection system must be
designed in accordance with § 179.18
DOT 117 design.
The following is an overview of design
requirements for a DOT Specification
117 tank car.
DOT
specification
Insulation
Bursting
pressure
(psig)
Minimum plate
thickness
(Inches)
Test pressure
(psig)
Bottom
outlet
117A100W ............................................
Optional ................................................
500
9/16
100
Optional.
sroberts on DSK5SPTVN1PROD with PROPOSALS
§ 179.202–11 Performance standard
requirements.
(a) Approval. Design, testing, and
modeling results must be reviewed and
approved by the Associate
Administrator for Railroad Safety/Chief
Safety Officer, Federal Railroad
Administration (FRA), 1200 New Jersey
Ave. SE., Washington, DC 20590.
(b) Approval to operate at 286,000
gross rail load (GRL). In addition to the
requirements of paragraph (a) of this
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section, the tank car design must be
approved, and the tank car must be
constructed to the conditions of an
approval issued by the Associate
Administrator for Railroad Safety/Chief
Safety Officer, FRA, in accordance with
§ 179.13.
(c) Puncture resistance.
(1) Minimum side impact speed: 12
mph when impacted at the longitudinal
and vertical center of the shell by a rigid
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Sfmt 4702
12-inch by 12-inch indenter with a
weight of 286,000 pounds.
(2) Minimum head impact speed: 18
mph when impacted at the center of the
head by a rigid 12-inch by 12-inch
indenter with a weight of 286,000
pounds.
(d) Thermal protection systems. The
tank car must be equipped with a
thermal protection system. The thermal
protection system must be designed in
accordance with § 179.18 and include a
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reclosing pressure relief device in
accordance with § 173.31 of this
subchapter.
(e) Bottom outlet. If the tank car is
equipped with a bottom outlet, the
handle must be removed prior to train
movement or be designed with
protection safety system(s) to prevent
unintended actuation during train
accident scenarios.
(f) Top fittings protection—(1) New
construction. Tank car tanks must be
equipped with a top fittings protection
system and a nozzle capable of
sustaining, without failure, a rollover
accident at a speed of 9 miles per hour,
in which the rolling protective housing
strikes a stationary surface assumed to
be flat, level, and rigid and the speed is
determined as a linear velocity,
measured at the geometric center of the
loaded tank car as a transverse vector.
Failure is deemed to occur when the
deformed protective housing contacts
any of the service equipment or when
the tank car lading retention capability
is compromised (e.g., leaking).
(2) Existing tank cars. Existing tank
car tanks may continue to rely on the
equipment installed at the time of
manufacture.
Option 2
15. Add §§ 179.203 through 179.203–
11 to subpart D of part 179, to read as
follows:
■
§ 179.203 Individual specification
requirements applicable to DOT–117 tank
car tanks.
§ 179.203–1
§ 179.203–6
Applicability.
Each tank built under these
specifications must conform to either
the requirements of §§ 179.203 through
179.203–10, or the performance
standard requirements of § 179.203–11.
§ 179.203–3
Type.
(a) General. The tank car must either
be designed to the DOT 117
specification or conform to the
performance specification prescribed in
§ 179.203.
(b) Approval. The tank car design
must be approved by the Associate
Administrator for Railroad Safety/Chief
Safety Officer, Federal Railroad
Administration, FRA, 1200 New Jersey
Ave. SE., Washington, DC 20590, and
must be constructed to the conditions of
that approval in accordance with
§ 179.13.
(c) Design. The design must meet the
individual specification requirements of
§ 179.203.
§ 179.203–4
shields must have a minimum thickness
of 1⁄2 inch.
Thickness of plates.
The wall thickness after forming of
the tank shell and heads must be, at a
minimum, 9⁄16 of an inch AAR TC–128
Grade B, in accordance with § 179.200–
7(b).
§ 179.203–5 Tank head puncture
resistance system.
§ 179.203–7
Jackets.
The entire thermal protection system
must be covered with a metal jacket of
a thickness not less than 11 gauge
A1011 steel or equivalent; and flashed
around all openings so as to be weather
tight. The exterior surface of a carbon
steel tank and the inside surface of a
carbon steel jacket must be given a
protective coating.
§ 179.203–8
Bottom outlets.
If the tank car is equipped with a
bottom outlet, the handle must be
removed prior to train movement or be
designed with protection safety
system(s) to prevent unintended
actuation during train accident
scenarios.
§ 179.203–9
Top fittings protection.
The tank car tank must be equipped
per AAR Specifications Tank Cars,
appendix E paragraph 10.2.1 (IBR, see
§ 171.7 of this subchapter).
§ 179.203–10
The DOT 117 specification tank car
must have a tank head puncture
resistance system. The full height head
Thermal protection systems.
The DOT 117 specification tank car
must have a thermal protection system.
The thermal protection system must be
designed in accordance with § 179.18
and include a reclosing pressure relief
device in accordance with § 173.31 of
this subchapter.
DOT 117 design.
The following is an overview of design
requirements for a DOT Specification
117 tank car.
DOT
specification
Insulation
Bursting
pressure
(psig)
Minimum plate
thickness
(inches)
Test pressure
(psig)
Bottom
outlet
117A100W ............................................
Optional ................................................
500
9/16
100
Optional.
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§ 179.203–11 Performance standard
requirements.
(a) Approval. Design, testing, and
modeling results must be reviewed and
approved by the Associate
Administrator for Railroad Safety/Chief
Safety Officer, Federal Railroad
Administration (FRA), 1200 New Jersey
Ave. SE., Washington, DC 20590.
(b) Approval to operate at 286,000
gross rail load (GRL). In addition to the
requirements of paragraph (a) of this
section, the tank car design must be
approved, and the tank car must be
constructed to the conditions of an
approval issued by the Associate
Administrator for Railroad Safety/Chief
Safety Officer, FRA, in accordance with
§ 179.13.
(c) Puncture resistance.
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(1) Minimum side impact speed: 12
mph when impacted at the longitudinal
and vertical center of the shell by a rigid
12-inch by 12-inch indenter with a
weight of 286,000 pounds.
(2) Minimum head impact speed: 18
mph when impacted at the center of the
head by a rigid 12-inch by 12-inch
indenter with a weight of 286,000
pounds.
(d) Thermal protection systems. The
tank car must be equipped with a
thermal protection system. The thermal
protection system must be designed in
accordance with § 179.18 and include a
reclosing pressure relief device in
accordance with § 173.31 of this
subchapter.
(e) Bottom outlet. If the tank car is
equipped with a bottom outlet, the
PO 00000
Frm 00064
Fmt 4701
Sfmt 4702
handle must be removed prior to train
movement or be designed with
protection safety system(s) to prevent
unintended actuation during train
accident scenarios.
(f) Top fittings protection.
(1) New construction. The tank car
tank must be equipped per AAR
Specifications Tank Cars, appendix E
paragraph 10.2.1 (IBR, see § 171.7 of this
subchapter).
(2) Existing tank cars. Existing tank
car tanks may continue to rely on the
equipment installed at the time of
manufacture.
Option 3
16. Add §§ 179.204 through 179.204–
11 to subpart D of part 179, to read as
follows:
■
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Federal Register / Vol. 79, No. 148 / Friday, August 1, 2014 / Proposed Rules
§ 179.204 Individual specification
requirements applicable to DOT–117 tank
car tanks.
§ 179.204–1
§ 179.204–4
Applicability.
Each tank built under these
specifications must conform to either
the requirements of §§ 179. 204–1
through 179.204–10, or the performance
standard requirements of § 179.204–11.
§ 179.204–3
Type.
(a) General. The tank car must either
be designed to the DOT 117
specification or conform to the
performance specification prescribed in
§ 179.204–11.
(b) Approval. The tank car design
must be approved by the Associate
Administrator for Railroad Safety/Chief
Safety Officer, Federal Railroad
Administration, FRA, 1200 New Jersey
Ave. SE., Washington, DC 20590, and
must be constructed to the conditions of
that approval in accordance with
§ 179.13.
(c) Design. The design must meet the
individual specification requirements of
§ 179.204.
Thickness of plates.
The wall thickness after forming of
the tank shell and heads must be, at a
minimum, 7⁄16 of an inch AAR TC–128
Grade B, in accordance with § 179.200–
7(b).
§ 179.204–5 Tank head puncture
resistance system.
§ 179.204–8
The DOT 117 specification tank car
must have a tank head puncture
resistance system. The full height head
shields must have a minimum thickness
of 1⁄2 inch.
§ 179.204–6
Thermal protection systems.
The DOT 117 specification tank car
must have a thermal protection system.
The thermal protection system must be
designed in accordance with § 179.18
and include a reclosing pressure relief
device in accordance with § 173.31 of
this subchapter.
§ 179.204–7
A1011 steel or equivalent; and flashed
around all openings so as to be weather
tight. The exterior surface of a carbon
steel tank and the inside surface of a
carbon steel jacket must be given a
protective coating.
Jackets.
The entire thermal protection system
must be covered with a metal jacket of
a thickness not less than 11 gauge
Bottom outlets.
If the tank car is equipped with a
bottom outlet, the handle must be
removed prior to train movement or be
designed with protection safety
system(s) to prevent unintended
actuation during train accident
scenarios.
§ 179.204–9
Top fittings protection.
The tank car tank must be equipped
per AAR Specifications Tank Cars,
appendix E paragraph 10.2.1 (IBR, see
§ 171.7 of this subchapter).
§ 179.204–10
DOT 117 design.
The following is an overview of design
requirements for a DOT Specification
117 tank car.
DOT
specification
Insulation
Bursting
pressure
(psig)
Minimum plate
thickness
(inches)
Test
pressure
(psig)
Bottom
outlet
117A100W ...
Optional .........................................................................................
500
7/16
100
Optional.
sroberts on DSK5SPTVN1PROD with PROPOSALS
§ 179.204–11 Performance standard
requirements.
(a) Approval. Design, testing, and
modeling results must be reviewed and
approved by the Associate
Administrator for Railroad Safety/Chief
Safety Officer, Federal Railroad
Administration (FRA), 1200 New Jersey
Ave. SE., Washington, DC 20590.
(b) Approval to operate at 286,000
gross rail load (GRL). In addition to the
requirements of paragraph (a) of this
section, the tank car design must be
approved, and the tank car must be
constructed to the conditions of an
approval issued by the Associate
Administrator for Railroad Safety/Chief
Safety Officer, FRA, in accordance with
§ 179.13.
(c) Puncture resistance.
(1) Minimum side impact speed: 9
mph when impacted at the longitudinal
and vertical center of the shell by a rigid
12-inch by 12-inch indenter with a
weight of 286,000 pounds.
(2) Minimum head impact speed: 17
mph when impacted at the center of the
head by a rigid 12-inch by 12-inch
indenter with a weight of 286,000
pounds.
(d) Thermal protection systems. The
tank car must be equipped with a
thermal protection system. The thermal
VerDate Mar<15>2010
23:37 Jul 31, 2014
Jkt 232001
protection system must be designed in
accordance with § 179.18 and include a
reclosing pressure relief device in
accordance with § 173.31 of this
subchapter.
(e) Bottom outlet. If the tank car is
equipped with a bottom outlet, the
handle must be removed prior to train
movement or be designed with
protection safety system(s) to prevent
unintended actuation during train
accident scenarios.
(f) Top fittings protection.
(1) New construction. The tank car
tank must be equipped per AAR
Specifications Tank Cars, appendix E
paragraph 10.2.1 (IBR, see § 171.7 of this
subchapter).
(2) Existing tank cars. Existing tank
car tanks may continue to rely on the
equipment installed at the time of
manufacture.
Issued in Washington, DC, on July 23,
2014, under authority delegated in 49 CFR
1.97.
Anthony R. Foxx,
Secretary of Transportation.
[FR Doc. 2014–17764 Filed 7–31–14; 8:45 am]
BILLING CODE 4910–60–P
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DEPARTMENT OF TRANSPORTATION
Pipeline and Hazardous Materials
Safety Administration
49 CFR Parts 130 and 174
[Docket No. PHMSA–2014–0105 (HM–251B)]
RIN 2137–AF08
Hazardous Materials: Oil Spill
Response Plans for High-Hazard
Flammable Trains
Pipeline and Hazardous
Materials Safety Administration
(PHMSA), DOT.
ACTION: Advance Notice of Proposed
Rulemaking (ANPRM).
AGENCY:
PMHSA is issuing this
ANPRM in conjunction with a notice of
proposed rulemaking (NPRM)—
Hazardous Materials: Enhanced Tank
Car Standards and Operational Controls
for High-Hazard Flammable Trains
(2137–AE91), which PHMSA is also
publishing today. In this ANPRM,
PHMSA, in consultation with the
Federal Railroad Administration (FRA),
seeks comment on potential revisions to
its regulations that would expand the
applicability of comprehensive oil spill
response plans (OSRPs) to high-hazard
SUMMARY:
E:\FR\FM\01AUP3.SGM
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Agencies
[Federal Register Volume 79, Number 148 (Friday, August 1, 2014)]
[Proposed Rules]
[Pages 45015-45079]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2014-17764]
[[Page 45015]]
Vol. 79
Friday,
No. 148
August 1, 2014
Part III
Department of Transportation
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Pipeline and Hazardous Materials Safety Administration
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49 CFR Parts 171, 172, 173, et al.
Hazardous Materials: Proposed Rules
Federal Register / Vol. 79, No. 148 / Friday, August 1, 2014 /
Proposed Rules
[[Page 45016]]
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DEPARTMENT OF TRANSPORTATION
Pipeline and Hazardous Materials Safety Administration
49 CFR Parts 171, 172, 173, 174, and 179
[Docket No. PHMSA-2012-0082 (HM-251)]
RIN 2137-AE91
Hazardous Materials: Enhanced Tank Car Standards and Operational
Controls for High-Hazard Flammable Trains
AGENCY: Pipeline and Hazardous Materials Safety Administration (PHMSA),
DOT.
ACTION: Notice of proposed rulemaking (NPRM).
-----------------------------------------------------------------------
SUMMARY: The Pipeline and Hazardous Materials Safety Administration
(PHMSA or we), in coordination with the Federal Railroad Administration
(FRA), is proposing: new operational requirements for certain trains
transporting a large volume of Class 3 flammable liquids; improvements
in tank car standards; and revision of the general requirements for
offerors to ensure proper classification and characterization of mined
gases and liquids. These proposed requirements are designed to lessen
the frequency and consequences of train accidents/incidents (train
accidents) involving certain trains transporting a large volume of
flammable liquids. The growing reliance on trains to transport large
volumes of flammable liquids poses a significant risk to life,
property, and the environment. These significant risks have been
highlighted by the recent instances of trains carrying crude oil that
derailed in Casselton, North Dakota; Aliceville, Alabama; and Lac-
M[eacute]gantic, Quebec, Canada. The proposed changes also address
National Transportation Safety Board (NTSB) safety recommendations on
the accurate classification and characterization of such commodities,
enhanced tank car construction, and rail routing.
DATES: Comments must be received by September 30, 2014.
ADDRESSES: You may submit comments identified by the docket number
(Docket No. PHMSA-2012-0082 (HM-251)) and any relevant petition number
by any of the following methods:
Federal eRulemaking Portal: https://www.regulations.gov.
Follow the instructions for submitting comments.
Fax: 1-202-493-2251.
Mail: Docket Management System; U.S. Department of
Transportation, West Building, Ground Floor, Room W12-140, Routing
Symbol M-30, 1200 New Jersey Avenue SE., Washington, DC 20590.
Hand Delivery: To the Docket Management System; Room W12-
140 on the ground floor of the West Building, 1200 New Jersey Avenue
SE., Washington, DC 20590, between 9 a.m. and 5 p.m., Monday through
Friday, except Federal holidays.
Instructions: All submissions must include the agency name and
docket number for this document at the beginning of the comment. To
avoid duplication, please use only one of these four methods. All
comments received will be posted without change to https://www.regulations.gov and will include any personal information you
provide. All comments received will be posted without change to the
Federal Docket Management System (FDMS), including any personal
information.
Docket: For access to the dockets to read background documents or
comments received, go to https://www.regulations.gov or DOT's Docket
Operations Office located at U.S. Department of Transportation, West
Building, Ground Floor, Room W12-140, Routing Symbol M-30, 1200 New
Jersey Avenue SE., Washington, DC 20590.
Privacy Act: Anyone is able to search the electronic form of all
comments received into any of our dockets by the name of the individual
submitting the comments (or signing the comment, if submitted on behalf
of an association, business, labor union, etc.). You may review DOT's
complete Privacy Act Statement at: https://www.dot.gov/privacy.
FOR FURTHER INFORMATION CONTACT: Ben Supko or Michael Stevens, (202)
366-8553, Standards and Rulemaking Division, Pipeline and Hazardous
Materials Safety Administration or Karl Alexy, (202) 493-6245, Office
of Safety Assurance and Compliance, Federal Railroad Administration,
1200 New Jersey Ave. SE., Washington, DC 20590-0001.
SUPPLEMENTARY INFORMATION:
Frequently Used Abbreviations and Shortened Terms
AAR Association of American Railroads
ANPRM Advance notice of proposed rulemaking or PHMSA's ANPRM
published September 6, 2013 in this rulemaking, depending on context
App. Appendix
CFR Code of Federal Regulations
CPC Casualty Prevention Circular
Crude oil Petroleum crude oil
DHS U.S. Department of Homeland Security
DOT U.S. Department of Transportation
DP Distributed power, an alternative brake signal propagation system
ECP brakes Electronically controlled pneumatic brakes, an
alternative brake signal propagation system
EO 28 FRA Emergency Order No. 28 (78 FR 54849; August 7, 2013)
EOT device Two Way End-of-train device
FR Federal Register
FRA Federal Railroad Administration
GRL Gross Rail Load
HHFT High-Hazard Flammable Train
HMT Hazardous Materials Table at 49 CFR 172.101
HMR Hazardous Materials Regulations at 49 CFR Parts 171-180
LPG Liquefied petroleum gas
NAR Non-accident release, the unintentional release of a hazardous
material while in transportation, including loading and unloading
while in railroad possession, that is not caused by a derailment,
collision, or other rail-related accident
NPRM Notice of proposed rulemaking
NTSB National Transportation Safety Board
OTMA One-time movement approval
PG Packing Group (see 49 CFR 171.8)
PIH Poison Inhalation Hazard
RIA Regulatory impact analysis
RSAC Railroad Safety Advisory Committee
RSPA Research and Special Programs Administration, the predecessor
of PHMSA
SERCs State Emergency Response Commissions
T87.6 Task
Force A task force of the AAR Tank Car Committee
TIH Toxic inhalation hazard or Toxic-by-Inhalation
TTC Tank Car Committee
TSA Transportation Security Administration
U.S.C. United States Code
Table of Contents of Supplementary Information
I. Executive Summary
II. Overview of Current Regulations Relevant to This Proposal
A. Classification and Characterization of Mined Liquids and
Gases
B. Packaging
C. Track Integrity and The Safety of Freight Railroad Operations
D. Oil Spill Response Plans
E. Rail Routing
III. Background
A. Regulatory Actions
B. Emergency Orders and Non-Regulatory Actions
C. NTSB Safety Recommendations
IV. Comments on the ANPRM
A. Commenter Key
B. Summary of Comments Relevant to the Proposed Amendments in
This NPRM
C. Summary of Comments on Possible Amendments Not in This NPRM
V. Discussion of Comments and Section-by-Section Review
A. High-Hazard Flammable Train
B. Notification to SERCs of Petroleum Crude Oil Train
Transportation
C. Rail Routing
D. Classification and Characterization of Crude Oil of Mined
Liquids and Gases
[[Page 45017]]
E. Additional Requirements for High-Hazard Flammable Trains
a. Speed Restriction
b. Alternative Brake Signal Propagation Systems
F. New Tank Cars for High-Hazard Flammable Trains
a. DOT Specification 117--Prescribed Car
b. DOT Specification 117--Performance Standard
G. Existing Tank Cars for High-Hazard Flammable Trains
H. Forthcoming FRA NPRM on Securement and Attendance
VI. Regulatory Review and Notices
A. Executive Order 12866, Executive Order 13563, Executive Order
13610, and DOT Regulatory Policies and Procedures
B. Unfunded Mandates Reform Act
C. Executive Order 13132
D. Executive Order 13175
E. Regulatory Flexibility Act, Executive Order 13272, and DOT
Policies and Procedures
F. Paperwork Reduction Act
G. Environmental Assessment
H. Privacy Act
I. Executive Order 13609 and International Trade Analysis
J. Statutory/Legal Authority for This Rulemaking
K. Regulation Identifier Number (RIN)
I. Executive Summary
Expansion in United States (U.S.) energy production has led to
significant challenges in the transportation system. Expansion in oil
production has led to increasing volumes of product transported to
refineries. Traditionally, pipelines and oceangoing tankers have
delivered the vast majority of crude oil to U.S. refineries, accounting
for approximately 93 percent of total receipts (in barrels) in 2012.
Although other modes of transportation--rail, barge, and truck--have
accounted for a relatively minor portion of crude oil shipments,
volumes have been rising very rapidly. With a growing domestic supply,
rail transportation, in particular, has emerged as a flexible
alternative to transportation by pipeline or vessel. The volume of
crude oil carried by rail increased 423 percent between 2011 and
2012.1 2 Volumes continued to increase in 2013, as the
number of rail carloads of crude oil surpassed 400,000.\3\ U.S. ethanol
production has also increased considerably during the last 10 years and
has generated similar growth in the transportation of ethanol by
rail.\4\ The increase in shipments of large quantities of flammable
liquids by rail has led to an increase in the number of train
accidents, posing a significant safety and environmental concern.
---------------------------------------------------------------------------
\1\ See U.S. Rail Transportation of Crude Oil: Background and
Issues for Congress; https://fas.org/sgp/crs/misc/R43390.pdf.
\2\ See also ``Refinery receipts of crude oil by rail, truck,
and barge continue to increase'' https://www.eia.gov/todayinenergy/detail.cfm?id=12131.
\3\ https://www.stb.dot.gov/stb/industry/econ_waybill.html.
\4\ Association of American Railroads. 2013. Railroads and
Ethanol. Available online at https://www.aar.org/keyissues/Documents/Background-Papers/Railroads%20and%20Ethanol.pdf.
---------------------------------------------------------------------------
In this NPRM, PHMSA is proposing revisions to the Hazardous
Materials Regulations (HMR; 49 CFR Parts 171-180) that establish
requirements for ``high-hazard flammable train'' (HHFT). This proposed
rule defines a HHFT as a train comprised of 20 or more carloads of a
Class 3 flammable liquid and ensures that the rail requirements are
more closely aligned with the risks posed by the operation of these
trains. As discussed further in this preamble and in our analysis, this
rule primarily impacts unit train shipments of ethanol and crude oil;
because ethanol and crude oil are most frequently transported in high
volume shipments, typically in trains with 20 or more cars of those
commodities. Currently, as shipped, crude oil and ethanol are typically
classified as Class 3 flammable liquids. The primary intent of this
rulemaking is to propose revisions to the HMR that update and clarify
the regulations to prevent and mitigate the consequences of a train
accident involving flammable liquids, should one occur. Table 1
identifies those affected by this NPRM and describes the regulatory
changes.
Table 1--Affected Entities and Requirements
------------------------------------------------------------------------
Proposed requirement Affected entity
------------------------------------------------------------------------
Better classification and characterization Offerors/Shippers of all
of mined gases and liquids. mined gases and liquids.
Written sampling and testing
program for all mined gases and liquids,
such as crude oil, to address:
(1) frequency of sampling and testing;
(2) sampling at various points along
the supply chain;
(3) sampling methods that ensure a
representative sample of the entire
mixture;
(4) testing methods to enable complete
analysis, classification, and
characterization of material;
(5) statistical justification for
sample frequencies; and,
(6) duplicate samples for quality
assurance.
Require offerer to certify that
program is in place, document the
testing and sampling program, and
make program information available to
DOT personnel, upon request.
Rail routing risk assessment.............. Rail Carriers, Emergency
Responders.
Requires carriers to perform
a routing analysis that considers 27
safety and security factors. The
carrier must select a route based on
findings of the route analysis. These
planning requirements are prescribed
in Sec. 172.820 and would be
expanded to apply to HHFTs.
Notification to SERCs.
Require trains containing one
million gallons of Bakken crude oil
to notify State Emergency Response
Commissions (SERCs) or other
appropriate state delegated entity
about the operation of these trains
through their States.
Reduced operating speeds.
Restrict all HHFTs to 50-mph
in all areas.
PHMSA is requesting comment
on three speed restriction options
for HHFTs that contain any tank cars
not meeting the enhanced tank car
standards proposed by this rule:
[[Page 45018]]
(1) a 40-mph maximum speed
restriction in all areas
(2) a 40-mph speed restriction in
high threat urban areas\5\; and,
(3) a 40-mph speed restriction in
areas with a 100K+ population.
PHMSA is also requesting
comment on a 30-mph speed restriction
for HHFTs that do not comply with
enhanced braking requirements.
Enhanced braking.
Require all HHFTs be equipped
with alternative brake signal
propagation systems. Depending on the
outcome of the tank car standard
proposal and implementation timing,
all HHFTs would be operated with
either electronic controlled
pneumatic brakes (ECP), a two-way end
of train device (EOT), or distributed
power (DP).
Enhanced standards for both new and Tank Car Manufacturers, Tank
existing tank cars. Car owners, Shippers and
Rail Carriers.
Require new tank cars
constructed after October 1, 2015
(that are used to transport flammable
liquids as part of a HHFT) to meet
criteria for a selected option,
including specific design
requirements or performance criteria
(e.g., thermal, top fittings, and
bottom outlet protection; tank head
and shell puncture resistance). PHMSA
is requesting comment on the
following three options for the DOT
Specification 117:
1. FRA and PHMSA Designed Car, or
equivalent
2. AAR 2014 Tank Car,\6\ or
equivalent
3. Jacketed CPC-1232,\7\ or
equivalent
Require existing tank cars
that are used to transport flammable
liquids as part of a HHFT, to be
retrofitted to meet the selected
option for performance requirements,
except for top fittings protection.
Those not retrofitted would be
retired, repurposed, or operated
under speed restrictions for up to
five years, based on packing group
assignment of the lading.
------------------------------------------------------------------------
Table 2 further summarizes the three options for the DOT
Specification 117. As noted in Table 1, PHMSA proposes to require one
of these options for new tank cars constructed after October 1, 2015,
if those tank cars are used as part of HHFT. In addition, for all three
Options, PHMSA proposes the following timelines for tank cars used as
part of HHFT: (1) For Packing Group I, DOT Specification 111 tank cars
are not authorized after October 1, 2017; (2) for Packing Group II, DOT
Specification 111 tank cars are not authorized after October 1, 2018;
and (3) for Packing Group III, DOT Specification 111 tank cars are not
authorized after October 1, 2020.
---------------------------------------------------------------------------
\5\ As defined in 49 CFR 1580.3--High Threat Urban Area (HTUA)
means an area comprising one or more cities and surrounding areas
including a 10-mile buffer zone, as listed in appendix A to Part
1580 of the 49 CFR.
\6\ On March 9, 2011 AAR submitted petition for rulemaking P-
1577, which was discussed in the ANPRM. In response to the ANPRM, on
November 15, 2013, AAR and ASLRAA submitted as a comment
recommendations for tank car standards that are enhanced beyond the
design in P-1577. For the purposes of this rulemaking this tank car
will be referred to as the ``AAR 2014 tank car.'' See https://www.regulations.gov/#!documentDetail;D=PHMSA-2012-0082-0090.
\7\ In 2011, the AAR issued Casualty Prevention Circular (CPC)
1232, which outlines industry requirements for additional safety
equipment on certain DOT Specification 111 tanks ordered after
October 1, 2011, and intended for use in ethanol and crude oil
service.
Table 2--Safety Features by Tank Car Option
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Thermal
Tank car Bottom outlet GRL Head shield Pressure relief Shell thickness Jacket Tank material * Top fittings protection Braking
handle (lbs) type valve protection ** system
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Option 1: PHMSA and FRA Bottom outlet 286k Full-height, \1/ Reclosing \9/16\ inch Minimum 11- TC-128 Grade B, TIH Top Thermal ECP brakes.
Designed Tank Car. handle removed 2\ inch thick pressure Minimum. gauge jacket normalized fittings protection
or designed to head shield. relief device. constructed steel. protection system in
prevent from A1011 system and accordance
unintended steel or nozzle capable with Sec.
actuation equivalent. of sustaining, 179.18.
during a train The jacket without
accident. must be failure, a
weather-tight. rollover
accident at a
speed of 9 mph.
[[Page 45019]]
Option 2: AAR 2014 Tank Car.. Bottom outlet 286k Full-height, \1/ Reclosing \9/16\ inch Minimum 11- TC-128 Grade B, Equipped per Thermal In trains with
handle removed 2\ inch thick pressure Minimum. gauge jacket normalized AAR protection DP or EOT
or designed to head shield. relief device. constructed steel. Specifications system in devices.
prevent from A1011 Tank Cars, accordance
unintended steel or appendix E with Sec.
actuation equivalent. paragraph 179.18.
during a train The jacket 10.2.1.
accident. must be
weather-tight.
Option 3: Enhanced CPC 1232 Bottom outlet 286k Full Height \1/ Reclosing \7/16\ inch Minimum 11- TC-128 Grade B, Equipped per Thermal In trains with
Tank Car. handle removed 2\ inch thick pressure Minimum. gauge jacket normalized AAR protection DP or EOT
or designed to head shield. relief device. constructed steel. Specifications system in devices.
prevent from A1011 Tank Cars, accordance
unintended steel or appendix E with Sec.
actuation equivalent. paragraph 179.18.
during a train The jacket 10.2.1.
accident. must be
weather-tight.
DOT 111A100W1................ Bottom Outlets 263K Optional; Bare Reclosing \7/16\ inch Jackets are TC-128 Grade B, Not required, Optional....... Not required.
Specification (Currently are Optional. Tanks half pressure Minimum. optional. normalized but when
Authorized). height; Jacket relief valve. steel.* Equipped per
Tanks full AAR
height. Specifications
Tank Cars,
appendix E
paragraph
10.2.1.
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
* For the purposes of this figure, TC-128 Grade B normalized steel is used to provide a consistent comparison to the proposed options. Section 179.200-7 provides alternative materials which
are authorized for the DOT Specification 111.
** Please note that the PHMSA does not propose to require additional top fittings protection for retrofits, because the costs are not supported by corresponding benefits. Newly constructed
cars, however, are required to have additional top fittings protection. Except for additional top fittings protection, the requirements for newly constructed tank cars and retrofits are the
same.
The transportation of large volumes of flammable liquids poses a
risk to life, property, and the environment. The volume of flammable
liquids shipped by rail and in HHFTs has been increasing rapidly since
2006, representing a growing risk. Therefore, we are reevaluating the
structure of the HMR as they pertain to rail transportation.
Approximately 68 percent of the flammable liquids transported by rail
are comprised of crude oil or ethanol. The U.S. is now the global
leader in crude oil production growth. According to the rail industry,
in 2009, there were 10,800 carloads of crude oil originations
transported by Class I railroads, and in 2013, there were over 400,000
carloads of crude oil originations by Class I railroads, or 37 times as
many in the U.S. \8\ Crude oil production from the Bakken region of the
Williston Basin is now over one million barrels per day.\9\
---------------------------------------------------------------------------
\8\ Association of American Railroads. 2013. Moving Crude by
Rail. December. Available online at: https://dot111.info/wp-content/uploads/2014/01/Crude-oil-by-rail.pdf.
\9\ Information regarding oil and gas production is available at
the following URL: https://www.eia.gov/petroleum/drilling/#tabs-summary-2.
---------------------------------------------------------------------------
U.S. ethanol production has increased considerably during the last
10 years and has generated similar growth in the transportation of
ethanol by rail, according to a recent white paper by the Association
of American Railroads (AAR).\10\ In 2008 there were around 292,000 rail
carloads of ethanol. In 2011, that number increased over 40 percent, to
409,000.\11\ Not surprisingly, this growth in rail traffic has been
accompanied by an increase in the number of rail derailments and
accidents involving ethanol.
---------------------------------------------------------------------------
\10\ Association of American Railroads. 2013. Railroads and
Ethanol. Available online at https://www.aar.org/keyissues/Documents/Background-Papers/Railroads%20and%20Ethanol.pdf.
\11\ https://www.stb.dot.gov/stb/industry/econ_waybill.html.
---------------------------------------------------------------------------
As the number of shipments of crude oil in HHFTs has increased, the
number of mainline train accidents involving crude oil has increased
from zero in 2010 to five in 2013 and thus far five in 2014.\12\ This
increase comes at a time when, across the entire rail network, the
number of train accidents and hazardous materials releases are
decreasing; while total shipment volume has increased, the total number
of train accidents has declined by 43 percent since 2003, and accidents
involving a hazardous materials release has declined by 16 percent
since 2003.\13\ The projected continued growth of domestic crude oil
production, and the growing number of train accidents involving crude
oil, PHMSA concludes that the potential for future severe train
accidents involving crude oil in HHFTs has increased substantially.
Such an increase raises the likelihood of higher-consequence train
accidents.
---------------------------------------------------------------------------
\12\ Source: PHMSA Hazmat Inelegance Portal (HIP), February
2014.
\13\ Data from compiled by FRA's Office of Safety Analysis.
---------------------------------------------------------------------------
Recent accidents highlight the potentially severe consequences of
accidents involving HHFTs carrying crude oil. On December 30, 2013, a
train transporting grain derailed onto another track into the path of a
train transporting crude oil, which had too little time to stop before
it collided with the grain train, and then itself derailed and
unintentionally released product, which ignited near Casselton, North
[[Page 45020]]
Dakota, prompting authorities to issue a voluntary evacuation of the
city and surrounding area. On November 8, 2013, a train transporting
crude oil to the Gulf Coast from North Dakota derailed in Aliceville,
Alabama, spilling crude oil in nearby wetlands ignited. On July 6,
2013, a catastrophic railroad accident occurred in Lac-M[eacute]gantic,
Quebec, Canada, when an unsecured and unattended freight train
transporting crude oil rolled down a descending grade and subsequently
derailed, resulting in the unintentional release of lading from
multiple tank cars. The subsequent fires and explosions, along with
other effects of the accident, resulted in the deaths of 47
individuals. In addition, the derailment caused extensive damage to the
town center, a release of hazardous materials resulting in a massive
environmental impact that will require substantial clean-up costs, and
the evacuation of approximately 2,000 people from the surrounding area.
Accidents involving HHFTs transporting ethanol can also cause
severe damage. On August 5, 2012, a train derailed 18 of 106 cars, 17
of which were carrying ethanol, near Plevna, MT. Twelve of the 17 cars
released lading and began to burn, causing two grass fires, a highway
near the site to be closed, and over $1 million in damages. On October
7, 2011, a train derailed 26 loaded freight cars (including 10 loaded
with ethanol) approximately one-half mile east of Tiskilwa, IL. The
release of ethanol and resulting fire initiated an evacuation of about
500 residents within a \1/2\-mile radius of the accident scene, and
resulted in damages over $1.8 million. On June 19, 2009, near Rockford,
IL, a train derailed 19 cars, all of which contained ethanol, and 13 of
the derailed cars caught fire. The derailment destroyed a section of
single main track and an entire highway-rail grade crossing. As a
result of the fire that erupted after the derailment, a passenger in
one of the stopped cars was fatally injured, two passengers in the same
car received serious injuries, and five occupants of other cars waiting
at the highway/rail crossing were injured. Two responding firefighters
also sustained minor injuries. The release of ethanol and resulting
fire initiated a mandatory evacuation of about 2,000 residents within a
\1/2\-mile radius of the accident scene and damages of approximately
$1.7 million. The EPA estimated that 60,000 gallons of ethanol spilled
into an unnamed stream, which flowed near the Rock and Kishwaukee
Rivers.
The following table highlights the risk of HHFTs by summarizing the
impacts of selected major train accidents involving trains of Class 3
flammable liquid.
Table 3--Major Crude Oil/Ethanol Train Accidents in the U.S.
[2006-2014]
--------------------------------------------------------------------------------------------------------------------------------------------------------
Product
Number of Speed at loss
Date (MM/ Number of crude oil/ derailment Material and type (gallons Type of train
Location YY) tank cars ethanol in miles of train of crude Fire accident or cause
derailed cars per hour or of train accident
penetrated (mph) ethanol)
--------------------------------------------------------------------------------------------------------------------------------------------------------
LaSalle, CO..................... 05/14 5 1 9 Crude Oil.......... 5,000 No............. To Be Determined
(unit)............. (TBD).
Lynchburg, VA................... 04/14 17 2 23 Crude Oil.......... 30,000 Yes............ TBD.
(unit).............
Vandergrift, PA................. 02/14 21 4 31 Crude Oil.......... 10,000 No............. TBD.
New Augusta, MS................. 01/14 26 25 45 Crude Oil.......... 90,000 No............. TBD.
Casselton, ND................... 12/13 20 18 42 Crude Oil.......... 476,436 Yes............ Collision.
(unit).............
Aliceville, AL.................. 11/13 26 25 39 Crude Oil.......... 630,000 Yes............ TBD.
(unit).............
Plevna, MT...................... 08/12 17 12 25 Ethanol............ 245,336 Yes............ TBD.
Columbus, OH.................... 07/12 3 3 23 Ethanol............ 53,347 Yes............ TBD--NTSB
Investigation.
Tiskilwa, IL.................... 10/11 10 10 34 Ethanol............ 143,534 Yes............ TBD--NTSB
Investigation.
Arcadia, OH..................... 02/11 31 31 46 Ethanol............ 834,840 Yes............ Rail Defect.
(unit).............
Rockford/Cherry Valley, IL...... 06/09 19 13 19 Ethanol............ 232,963 Yes............ Washout.
(unit).............
Painesville, OH................. 10/07 7 5 48 Ethanol............ 76,153 Yes............ Rail Defect.
New Brighton, PA................ 10/06 23 20 37 Ethanol............ 485,278 Yes............ Rail Defect.
(unit).............
--------------------------------------------------------------------------------------------------------------------------------------------------------
Note 1. The term ``unit'' as used in this chart means that the train was made up only of cars carrying that single commodity, as well as any required
non-hazardous buffer cars and the locomotives.
Note 2. All accidents listed in the table involved HHFTs.
Note 3. All crude oil or crude oil/LPG accidents involved a train transporting over 1 million gallons of oil.
While not all accidents involving crude oil and ethanol release as
much product or have as significant consequences as those shown in this
table, these accidents indicate the potential harm from future
releases. Table 4 provides a brief summary of the justifications for
each provision in this NPRM, and how each provision will address the
safety risks described previously.
[[Page 45021]]
Table 4--Rulemaking Provisions and Safety Justifications
------------------------------------------------------------------------
Provision Justification
------------------------------------------------------------------------
Rail Routing......................... PHMSA is proposing routing
requirements to reduce the risk
of a train accident. This
proposal requires railroads to
balance the risk factors to
identify the route that poses
the lower risk. As such, they
may, in certain cases, choose a
route that eliminates exposure
in areas with high population
densities but poses a risk for
more frequent events in areas
with very low densities. In
other cases the risk of
derailment may be so low along a
section of track that, even
though it runs through a densely
populated area, it poses the
lowest total risk when severity
and likelihood are considered.
Classification of Mined Gas and PHMSA is proposing to require a
Liquid. sampling and testing program for
mined gas and liquid, such as
crude oil. PHMSA expects the
proposed requirements would
reduce the expected non-
catastrophic damages and ensure
that materials are properly
classified in accordance with
the HMR.
Notification to SERCs................ PHMSA is proposing to codify the
May 7, 2014, DOT issued an
Emergency Restriction/
Prohibition Order in Docket No.
DOT-OST-2014-0067 (EO or Order).
Recent accidents have
demonstrated the need for action
in the form of additional
communication between railroads
and emergency responders to
ensure that the emergency
responders are aware of train
movements carrying large
quantities of crude oil through
their communities.
Speed Restrictions................... PHMSA is proposing to restrict
the speed of HHFTs. Speed is a
factor that may contribute to
derailments. Speed can influence
the probability of an accident,
as lower speeds may allow for a
brake application to stop the
train before a collision. Speed
also increases the kinetic
energy of a train, resulting in
a greater possibility of the
tank cars being punctured in the
event of a derailment. The
proposed restrictions will
reduce the frequency and
severity of train accidents.
Braking.............................. To reduce the number of cars and
energy associated with train
accidents, PHMSA is proposing to
require alternative brake signal
propagation systems: Distributed
power (DP), or two-way end of
train devices (EOT); for tank
car Option 1, electronic
controlled pneumatic brakes
(ECP)
Tank Car Specifications.............. PHMSA is proposing a new DOT
Specification 117 tank car to
address the risks associated
with the rail transportation of
ethanol and crude oil and the
risks posed by HHFTs. All tank
car Options for the DOT
Specification 117 incorporate
several enhancements to increase
puncture resistance; provide
thermal protection to survive a
100-minute pool fire; and
protect top fitting (new
construction only) and bottom
outlets during a derailment.
Under all Options, the proposed
system of design enhancements
would reduce the consequences of
a derailment of tank cars
carrying crude oil or ethanol.
There would be fewer car
punctures, fewer releases from
the service equipment (top and
bottom fittings), and delayed
release of flammable liquid from
the tank cars through the
pressure relief devices.
------------------------------------------------------------------------
The consequences of train accidents and increase in the rail
transportation of flammable liquids highlight the need to review
existing regulations and industry practices related to such
transportation. PHMSA and FRA are focused on reducing the risks posed
by HHFTs and are taking action to prevent accidents from occurring and
to mitigate the consequences when accidents do occur. PHMSA and FRA's
actions to date demonstrate their focus on reducing risk associated
with the rail transportation of large quantities of flammable liquids.
PHMSA and FRA actions include: (1) Issuing FRA's Emergency Order No. 28
(EO 28) (78 FR 48218) published on August 7, 2013 stressing train
securement; (2) issuing two Joint Safety Advisories published on August
7, 2013 (78 FR 48224) and November 20, 2013 (78 FR 69745) stressing the
importance of security planning and proper characterization and
classification of crude oil; (3) initiating a comprehensive review of
operational factors that impact the transportation of hazardous
materials by rail in a public meeting held on August 27-28, 2013 (78 FR
42998); (4) referring safety issues related to EO 28 and the August 7,
2013 Joint Safety Advisory to FRA's Railroad Safety Advisory Committee
(RSAC); (5) issuing an emergency order on February 25, 2014, which was
revised and amended on March 6, 2014 requiring that all rail shipments
of crude oil that is properly classed as a flammable liquid in Packing
Group (PG) III material be treated as a PG I or II material; \14\ (6)
issuing an emergency order on May 7, 2014, requiring all railroads that
operate trains containing one million gallons of Bakken crude oil to
notify SERCs about the operation of these trains through their States;
\15\ (7) issuing a Safety Advisory on May 7, 2014, urging carriers
transporting Bakken crude oil by rail to select and use tank cars of
the highest integrity to transport the material; \16\ and (8)
publishing the September 6, 2013, advance notice of proposed rulemaking
(ANPRM) responding to eight petitions for rulemaking and four NTSB
Safety Recommendations related to the transportation of hazardous
materials by rail (78 FR 54849).
---------------------------------------------------------------------------
\14\ See Docket No. DOT-OST-2014-0025. See also https://www.phmsa.dot.gov/staticfiles/PHMSA/DownloadableFiles/Amended_Emergency_Order_030614.pdf.
\15\ https://www.phmsa.dot.gov/pv_obj_cache/pv_obj_id_D9E224C13963CAF0AE4F15A8B3C4465BAEAF0100/filename/Final_EO_on_Transport_of_Bakken_Crude_Oi_05_07_2014.pdf.
\16\ https://www.phmsa.dot.gov/pv_obj_cache/pv_obj_id_9084EF057B3D4E74A2DEB5CC86006951BE1D0200/filename/Final_FRA_PHMSA_Safety_Advisory_tank_cars_May_2014.pdf.
---------------------------------------------------------------------------
In addition to these eight actions, PHMSA issued a Safety Alert on
January 2, 2014, warning of potential crude oil variability and
emphasizing the proper and sufficient testing to ensure accurate
characterization and classification. The Safety Alert expressed PHMSA's
concern that unprocessed crude oil may affect the integrity of
packaging or present additional hazards related to corrosivity, sulfur
content, and dissolved gas content.\17\ To address these risks, this
NPRM is proposing additional requirements for a sampling plan that
would include proper characterization, classification, and selection of
a hazardous material's Packing Group. Further, the NPRM is proposing to
expand the routing requirements under subpart I of part 172 of the HMR
to include HHFTs. Through its speed, tank car, braking, and
notification requirements, this NPRM is intended to take a
comprehensive approach to the risks of HHFTs.
---------------------------------------------------------------------------
\17\ See https://www.phmsa.dot.gov/pv_obj_cache/pv_obj_id_111F295A99DD05D9B698AE8968F7C1742DC70000/filename/1_2_14%20Rail_Safety_Alert.pdf.
---------------------------------------------------------------------------
PHMSA has prepared and placed in the docket a Regulatory Impact
Analysis (RIA) addressing the economic impact of this proposed rule.
Table 5 shows the costs and benefits by affected section and rule
provision over a 20 year period, discounted at a 7% rate. Please note
that because there is overlap in the risk reduction achieved between
some of the proposed requirements listed in
[[Page 45022]]
Table 5, the total benefits and costs of the provisions cannot be
accurately calculated by summing the benefits and costs of each
proposed provision. For example, the benefits for tank car Option 1,
the PHMSA and FRA Designed Car, include benefits that are also
presented as part of the benefits for the proposed ``Braking''
requirements at 49 CFR 174.130. Table 6 shows an explanation of the
comprehensive benefits and costs (i.e., the combined effects of
individual provisions), and the estimated benefits, costs, and net
benefits of each proposed scenario.
Please also note that, given the uncertainty associated with the
risks of crude oil and ethanol shipments, Table 5 contains a range of
benefits estimates. The low end of the range of estimated benefits
estimates risk from 2015 to 2034 based on the U.S. safety record for
crude oil and ethanol from 2006 to 2013, adjusting for the projected
increase in shipment volume over the next 20 years. Absent this
proposed rule, we predict about 15 mainline derailments for 2015,
falling to a prediction of about 5 mainline derailments annually by
2034. The high end of the range of estimated benefits includes the same
estimate of 5 to 15 annual mainline derailments predicted, based on the
U.S. safety record, plus an estimate that the U.S. would experience an
additional 10 safety events of higher consequence--nine of which would
have environmental damages and monetized injury and fatality costs
exceeding $1.15 billion per event and one of which would have
environmental damages and monetized injury and fatality costs exceeding
$5.75 billion--over the next 20 years.
Table 5--20 Year Costs and Benefits by Stand-Alone Proposed Regulatory Amendments 2015-2034 \18\
----------------------------------------------------------------------------------------------------------------
Costs (7%)
Affected section \19\ Provision Benefits (7%) (millions)
----------------------------------------------------------------------------------------------------------------
49 CFR 172.820.............................. Rail Routing+............ Cost effective if routing $4.5
were to reduce risk of
an incident by 0.17%.
49 CFR 173.41............................... Classification of Mined Cost effective if this 16.2
Gas and Liquid. requirement reduces risk
by 0.61%.
49 CFR 174.310.............................. Notification to SERCs.... Qualitative.............. 0
Speed Restriction: Option $199 million-$636 million 2,680
1: 40 mph speed limit
all areas*.
Speed Restriction: Option $33.6 million-$108 240
2: 40 mph 100k people*. million.
Speed Restriction: Option $6.8 million-$21.8 22.9
3: 40 mph in HTUAs*. million.
Braking: Electronic $737 million-$1,759 500
Pneumatic Control with million.
DP or EOT.
49 CFR Part 179............................. Option 1: PHMSA and FRA $822 million-$3,256 3,030
designed car @. million.
Option 2: AAR 2014 Tank $610 million-$2,426 2,571
Car. million.
Option 3: Jacketed CPC- $393 million-$1,570 2,040
1232 (new const.). million.
----------------------------------------------------------------------------------------------------------------
Note: ``*'' indicates voluntary compliance regarding crude oil trains in high-threat urban areas (HTUA).
``+'' indicates voluntary actions that will be taken by shippers and railroads.
``'' indicates that only tank car Option 1, the PHMSA and FRA designed car, has a requirement for ECP
brakes. However, all HHFTs would be required to have DP or two-way EOT, regardless of which tank car Option is
selected at the final rule stage.
---------------------------------------------------------------------------
\18\ All costs and benefits are in millions over 20 years, and
are discounted to present value using a 7 percent rate.
\19\ All affected sections of the Code of Federal Regulations
(CFR) are in Title 49.
Table 6--20 Year Benefits and Costs of Proposal Combinations of Proposed
Regulatory Amendments 2015-2034 \20\
------------------------------------------------------------------------
Benefit Range Cost
Proposal (millions) (millions)
------------------------------------------------------------------------
PHMSA and FRA Design Standard + 40 $1,436-$4,386...... $5,820
MPH System Wide.
PHMSA and FRA Design Standard + 40 $1,292-$3,836...... 3,380
MPH in 100K.
PHMSA and FRA Design Standard + 40 $1,269-$3,747...... 3,163
MPH in HTUA.
AAR 2014 Standard + 40 MPH System $794-$3,034........ 5,272
Wide.
AAR 2014 Standard + 40 MPH in 100K. $641-$2,449........ 2,831
AAR 2014 Standard + 40 MPH in HTUA. $616-$2,354........ 2,614
CPC 1232 Standard + 40 MPH System $584-$2,232........ 4,741
Wide.
CPC 1232 Standard + 40 MPH in 100K. $426-$1,626........ 2,300
CPC 1232 Standard + 40 MPH in HTUA. $400-$1,527........ 2,083
------------------------------------------------------------------------
---------------------------------------------------------------------------
\20\ All costs and benefits are in millions, and are discounted
to present value using a 7 percent rate.
---------------------------------------------------------------------------
II. Overview of Current Regulations Relevant to This Proposal
Federal hazardous materials transportation law (Federal hazmat law;
49 U.S.C. 5101-5128) authorizes the Secretary of Transportation
(Secretary) to ``prescribe regulations for the safe transportation,
including security, of hazardous material in intrastate, interstate,
and foreign commerce.'' The Secretary has delegated this authority to
PHMSA. 49 CFR 1.97(b). PHMSA is responsible for overseeing a hazardous
materials safety program that minimizes the risks to life and property
inherent in transportation in commerce. The HMR provide safety and
security requirements for shipments valued at
[[Page 45023]]
more than $1.4 trillion annually.\21\ The HMR are designed to achieve
three goals: (1) To ensure that hazardous materials are packaged and
handled safely and securely during transportation; (2) to provide
effective communication to transportation workers and emergency
responders of the hazards of the materials being transported; and (3)
to minimize the consequences of an incident should one occur. The
hazardous material regulatory system is a risk management system that
is prevention-oriented and focused on identifying a safety or security
hazard, thus reducing the probability and quantity of a hazardous
material release.
---------------------------------------------------------------------------
\21\ 2007 Commodity Flow Survey, Research and Innovative
Technology Administration, Bureau of Transportation Statistics.
---------------------------------------------------------------------------
Under the HMR, hazardous materials are categorized by analysis and
experience into hazard classes and packing groups based upon the risks
that they present during transportation. The HMR specify appropriate
packaging and handling requirements for hazardous materials based on
such classification, and require an offeror to communicate the
material's hazards through the use of shipping papers, package marking
and labeling, and vehicle placarding. The HMR also require offerors to
provide emergency response information applicable to the specific
hazard or hazards of the material being transported. Further, the HMR
mandate training for persons who prepare hazardous materials for
shipment or who transport hazardous materials in commerce and require
the development and implementation of plans to address security risks
related to the transportation of certain types and quantities of
hazardous materials in commerce, including additional planning
requirements for transportation by rail (e.g., the routing of the
material).
The HMR also include operational requirements applicable to each
mode of transportation. The Secretary has authority over all areas of
railroad transportation safety (Federal railroad safety laws,
principally 49 U.S.C. chapters 201-213), and delegates this authority
to FRA. 49 CFR 1.89. FRA inspects and audits railroads, tank car
facilities, and offerors for compliance with both FRA and PHMSA
regulations. FRA also has an extensive, well-established research and
development program to enhance all elements of railroad safety
including hazardous materials transportation.
As a result of the shared role in the safe and secure
transportation of hazardous materials by rail, PHMSA and FRA work very
closely when considering regulatory changes. Regarding rail safety and
security, PHMSA and FRA take a system-wide, comprehensive approach
consistent with the risks posed by the bulk transport of hazardous
materials by rail. To address our concerns regarding the risks
associated with mined liquids and gases (like crude oil), and HHFTs, we
are focusing on three areas: (1) Proper classification and
characterization; (2) operational controls to lessen the likelihood and
consequences of accidents; and (3) improvements to tank car integrity.
This approach is designed to minimize the occurrence of train accidents
and mitigate the damage caused should an accident occur.
As described throughout this NPRM, PHMSA and FRA have relied on a
variety of regulatory and non-regulatory methods to address concerns
regarding HHFTs. These efforts have included issuing guidance,
initiating rulemakings, participating in transportation safety
committees, holding public meetings with the regulated community and
other stakeholders, enhancing enforcement efforts, reaching out to the
public, and addressing tank car integrity and freight rail safety in
general. All of these efforts have been consistent with our system
safety approach. We are confident that collectively these actions have
provided and will continue to provide valuable rail safety
enhancements, information and guidance to the regulated community, and
improve overall safety for the public.
This overview section provides a general discussion of the current
regulations that affect the safety of HHFTs. These issues include: (1)
Proper classification and characterization of the hazardous materials
offered for transportation; (2) packagings authorized for the materials
transported in HHFTs; (3) the role of track integrity in preventing
train accidents; (4) oil spill response plans; and (5) routing of
trains based on an assessment of the safety and security risks along
routes.
A. Classification and Characterization of Mined Liquids and Gases
The proper classification and characterization of a hazardous
material is a key requirement under the HMR, as it dictates which other
requirements apply, such as specific operational controls and proper
packaging selection. Classification is simply ensuring the proper
hazard class and packing group (if applicable) are assigned to a
particular material. Characterization is a complete description of the
properties of a material during the transportation cycle.
Characterization includes the identification of the effects a material
has on both the reliability and safety of the packaging that contains
it. Proper classification and characterization is especially important
when dealing with a material such as mined liquids and gases, including
crude oil, as these materials' properties are variable. Crude oil's
properties are not easily understood and the characterization may vary
considerably based on time, location, method of extraction, temperature
at time of extraction or processing, and the type and extent of
processing of the material. In contrast, the classification and
characterization of manufactured products is generally well understood
and consistent.
Under Sec. 173.22 of the HMR, it is the offeror's responsibility
to properly ``class and describe the hazardous material in accordance
with parts 172 and 173 of the HMR.'' When a single material meets more
than one hazard class, it must be classed based on the hazard
precedence table in Sec. 173.2a. Once an offeror determines the hazard
class of a material, the offeror must then select the most appropriate
proper shipping name from the Sec. 172.101 Hazardous Materials Table
(HMT).
In the case of crude oil, relevant properties to properly classify
a flammable liquid include: Flash point, and boiling point (See section
173.120). The HMR does not specifically provide requirements for
characterization tests however; relevant properties that may affect the
characterization of crude oil include corrosivity, vapor pressure,
specific gravity at loading and reference temperatures, and the
presence and concentration of specific compounds such as sulfur.
Characterization of certain properties enables an offeror to select the
most appropriate shipping name, and identify key packaging
considerations. Based on the shipping name the HMT provides the list of
packagings authorized for use by the HMR. As indicated in Sec.
173.24(e), even though certain packagings are authorized, it is the
responsibility of the offeror to ensure that such packagings are
compatible with their lading. Such information and determination of the
authorized packaging also ensure that the appropriate outage is
maintained in accordance with Sec. 173.24(a).
Crude oil transported by rail is often derived from different
sources and is then blended, complicating proper classification and
characterization of the material. PHMSA and FRA audits of crude oil
loading facilities, prior to the issuance of the February 26, 2014
Emergency Restriction/Prohibition
[[Page 45024]]
Order, indicate that the classification of crude oil being transported
by rail was often based solely on a generic Safety Data Sheet (SDS).
The data on these sheets only provide a material classification and a
range of material properties. This SDS information is typically
provided by the consignee (the person to whom the shipment is to be
delivered) to the offeror. In these instances, it is possible no
validation of the crude oil properties took place. Further, FRA's
audits indicate that SDS information is often not gleaned from any
recently conducted analyses or from analyses of the many different
sources (wells) of the crude oil.
Improper classification and characterization can also impact
operational requirements under the HMR. Offerors and carriers must
ensure that outage is considered when loading a tank car. Section
173.24b(a) of the HMR prescribes the minimum tank car outage for
hazardous materials at one percent at a reference temperature that is
based on the existence of tank car insulation. A crude oil offeror must
know the specific gravity of the hazardous material at the reference
temperature as well as the temperature and specific gravity of the
material at that temperature when loaded. This information is then used
to calculate the total quantity that can be safely loaded into the car
to comply with the one percent outage requirement. If the outage is not
properly calculated because the material's specific gravity is unknown
(or is provided as a range), the tank car could be loaded such that if
the temperature increases during transportation, the tank will become
shell-full, increasing the likelihood of a leak from the valve fittings
or manway, and increase risk during a train accident.
Since 2004, approximately 10 percent of the one-time movement
approval (OTMA) requests that FRA has received under the requirements
of 49 CFR 174.50 have been submitted to move overloaded tank cars. Of
these requests, 33 percent were tank cars containing flammable liquids.
FRA notes that tank cars overloaded by weight are typically identified
when the tank cars go over a weigh-in-motion scale at a railroad's
classification yard. As previously indicated, crude oil and ethanol are
typically moved in HHFTs, and the cars in these trains are generally
moved as a single block in a ``through'' priority or ``key train.''
\22\ As a result, the train is not broken up in a classification yard
for individual car routing purposes, and cars do not typically pass
over weigh-in-motion scales in classification yards. Therefore, it is
unlikely that FRA would receive many OTMA requests for overloaded tank
cars containing crude oil, suggesting that there is a potential of
underreporting. Overloads of general service flammable liquid tank cars
should not be confused with any excess capacity issues. We do not have
information that shippers are filling the excess capacity available to
them.
---------------------------------------------------------------------------
\22\ On August 5, 2013, AAR published Circular No. OT-55-N. This
document supersedes OT-55-M, issued October 1, 2012. The definition
of a ``key train'' was revised to include ``20 car loads or portable
tank loads of any combination of hazardous material.'' Therefore,
the maximum speed of these trains is limited to 50 MPH. The document
is available in the public docket for this proceeding and at the
following URL: https://www.aar.com/CPC-1258%20OT-55-N%208-5-13.pdf.
---------------------------------------------------------------------------
Moreover, crude oil accounted for the most non-accident releases
(NARs) \23\ by commodity in 2012, nearly doubling the next highest
commodity (alcohols not otherwise specified, which accounts for a
comparable annual volume transported by rail). FRA's data indicate that
98 percent of the NARs involved loaded tank cars. Product releases
through the top valves and fittings of tank cars when the hazardous
material expands during transportation. This suggests that loading
facilities may not know the specific gravity of the hazardous materials
loaded into railroad tank cars, resulting in a lack of sufficient
outage.
---------------------------------------------------------------------------
\23\ According to the AAR, a non-accident release (NAR) is the
unintentional release of a hazardous material while in
transportation, including loading and unloading while in railroad
possession, which is not caused by a derailment, collision, or other
rail-related accident. NARs consist of leaks, splashes, and other
releases from improperly secured or defective valves, fittings, and
tank shells and also include venting of non-atmospheric gases from
safety release devices.
---------------------------------------------------------------------------
Commenters to the ANPRM noted incidents involving damage to tank
cars in crude oil service in the form of severe corrosion of the
internal surface of the tank, manway covers, and valves and fittings. A
possible cause is contamination of the crude oil by materials used in
the fracturing process that are corrosive to the tank car tank and
service equipment. Therefore, when crude oil is loaded into tank cars,
it is critical that the existence and concentration of specific
elements or compounds be identified, along with the corrosivity of the
materials to the tank cars and service equipment. Proper identification
also enables an offeror, in coordination with the tank car owner, to
determine if there is a need for an interior coating or lining,
alternative materials of construction for valves and fittings, and
performance requirements for fluid sealing elements, such as gaskets
and o-rings. These steps will help ensure the reliability of the tank
car until the next qualification event.
For the reasons outlined above, proper classification and
characterization of hazardous materials is critical to ensuring that
materials are packaged and transported safely. The HMR do not prescribe
a specific test frequency for classification and characterization of
hazardous materials. However, as provided in Sec. 173.22, the
regulations clearly intend for the frequency and type of testing to be
based on an offeror's knowledge of the hazardous material, with
specific consideration given to the volume of hazardous material
shipped, the variety of the sources of the hazardous material, and the
processes used to generate the hazardous material. Once an offeror has
classified and characterized the material; selected the appropriate
packaging; loaded the packaging; and marked, labeled, and placarded in
accordance with the HMR, the offeror must ``certify'' the shipment.
Section 172.204 of the HMR currently requires the offeror of the
hazardous material to ``certify that the material is offered for
transportation in accordance with this subchapter.'' Certification is a
very important step in the transportation process. The certification
indicates the HMR was followed and that all requirements have been met.
The shipper's certification must include either of the following
statements:
This is to certify that the above-named materials are properly
classified, described, packaged, marked and labeled, and are in
proper condition for transportation according to the applicable
regulations of the Department of Transportation.
or--
I hereby declare that the contents of this consignment are fully
and accurately described above by the proper shipping name, and are
classified, packaged, marked and labeled/placarded, and are in all
respects in proper condition for transport according to applicable
international and national governmental regulations.
As such, ultimately, the offeror is responsible for certifying a
correct classification, and while the HMR do not specifically prescribe
a frequency for classification, it requires an offeror to consider each
hazard class in accordance with the defined HMR test protocol. As
previously discussed, improper classification and characterization can
have serious ramifications that could impact transportation safety.
On January 23, 2014, in response to its investigation of the Lac-
M[eacute]gantic accident, the NTSB issued three recommendations to
PHMSA and FRA.
[[Page 45025]]
Safety Recommendation R-14-6 requested that PHMSA require shippers to
sufficiently test and document the physical and chemical
characteristics of hazardous materials to ensure the proper
classification, packaging, and record-keeping of products offered in
transportation. These and other NTSB Safety Recommendation and the
corresponding PHMSA responses are discussed in further detail in
Section C of the background portion of this document.
B. Packaging
For each proper shipping name, bulk packaging requirements are
provided in Column (8C) of the HMT. For most flammable liquids, the
authorized packaging requirements for a PG I material are provided in
Sec. 173.243 and for PGs II and III in Sec. 173.242. The following
table is provided as a general guide for the packaging options for rail
transport provided by the HMR for a flammable and combustible liquids.
---------------------------------------------------------------------------
\24\ Additional information on tank car specifications is
available at the following URL: https://www.bnsfhazmat.com/refdocs/1326686674.pdf.
Table 7--Tank Car Options \24\
------------------------------------------------------------------------
Flammable liquid,
Flammable liquid, PG I PG II and III Combustible Liquid
------------------------------------------------------------------------
DOT 103......................... DOT 103........... DOT 103.
DOT 104......................... DOT 104........... DOT 104.
DOT 105......................... DOT 105........... DOT 105.
DOT 109......................... DOT 109........... DOT 109.
DOT 111......................... DOT 111........... DOT 111.
DOT 112......................... DOT 112........... DOT 112.
DOT 114......................... DOT 114........... DOT 114.
DOT 115......................... DOT 115........... DOT 115.
DOT 120......................... DOT 120........... DOT 120.
AAR 206W.......... AAR 206W.
.................. AAR 203W.
.................. AAR 211W.
------------------------------------------------------------------------
Note 1. Sections 173.241, 173.242, and 173.243 authorize the use of the
above tank cars.
Note 2. DOT 103, 104,105, 109, 112, 114, and 120 tank cars are pressure
tank cars (HMR; Part 179, Subpart C).
Note 3. DOT 111 and 115 tank cars are non-pressure tank cars (HMR; Part
179, Subpart D).
Note 4. AAR 203W, AAR 206W, and AAR 211W tank cars are non-DOT
specification tank cars that meet AAR standards. These tank cars are
authorized under Sec. 173.241 of the HMR (see Special Provision B1,
as applicable).
Note 5. DOT 114 and DOT 120 pressure cars are permitted to have bottom
outlets and, generally, would be compatible with the DOT 111.
The offeror must select a packaging that is suitable for the
properties of the material and based on the packaging authorizations
provided by the HMR. With regard to package selection, the HMR require
in Sec. 173.24(b) that each package used for the transportation of
hazardous materials be ``designed, constructed, maintained, filled, its
contents so limited, and closed, so that under conditions normally
incident to transportation . . . there will be no identifiable (without
the use of instruments) release of hazardous materials to the
environment [and] . . . the effectiveness of the package will not be
substantially reduced.'' Under this requirement, offerors must consider
how the properties of the material (which can vary depending on
temperature and pressure) will affect the packaging.
The DOT Specification 111 tank car is one of several cars
authorized by the HMR for the rail transportation of many hazardous
materials, including ethanol, crude oil and other flammable liquids.
For summary of the design requirements of the DOT Specification 111
tank car see table 2 in the executive summary. Provided in table 8
below, are estimates of the types of tank car tanks and corresponding
services.
---------------------------------------------------------------------------
\25\ Source: RSI presentation at the NTSB rail safety forum
April 22, 2014, update provided on June 18, 2014.
Table 8--Estimates for Current Fleet of Rail Tank Cars \25\
------------------------------------------------------------------------
Tank car category Population
------------------------------------------------------------------------
Total of Tank Cars............................ 334,869
Total of DOT 111.............................. 272,119
Total of DOT 111 in Flammable Liquid Service.. 80,500
Total of CPC 1232 in Flammable Liquid Service. 17,300
Total of Tank Cars hauling Crude Oil.......... 42,550
Total of Tank Cars Hauling Ethanol............ 29,780
CPC 1232 (Jacketed) in Crude Oil Service................ 4,850
CPC 1232 (Jacketed) in Ethanol Service.................. 0
CPC 1232 (Non-Jacketed) in Crude Oil Service............ 9,400
CPC 1232 (Non-Jacketed) in Ethanol Service.............. 480
DOT 111 (Jacketed) in Crude Oil Service................. 5,500
DOT 111 (Jacketed) in Ethanol Service................... 100
DOT 111 (Non-Jacketed) in Crude Oil Service............. 22,800
DOT 111 (Non-Jacketed) in Ethanol Service............... 29,200
------------------------------------------------------------------------
Rising demand for rail carriage of crude oil \26\ and ethanol \27\
increases the risk of train accidents involving those materials. Major
train accidents often result in the release of hazardous materials.
These events pose a significant danger to the public and the
environment. FRA closely monitors train accidents involving hazardous
materials and documents the damage sustained by all cars involved in
the accident.
---------------------------------------------------------------------------
\26\ In 2013 there were approximately 400,000 originations of
tank car loads of crude oil. In 2012, there were nearly 234,000
originations. In 2011 there were nearly 66,000 originations. In 2008
there were just 9,500 originations. Association of American
Railroads, Moving Crude Petroleum by Rail, https://dot111.info/wp-content/uploads/2014/01/Crude-oil-by-rail.pdf (December 2013).
\27\ In 2011 there were nearly 341,000 originations of tank car
loads of ethanol, up from 325,000 in 2010. In 2000 there were just
40,000 originations. Association of American Railroads, Railroads
and Ethanol, https://www.aar.org/keyissues/Documents/Background-Papers/Railroads%20and%20Ethanol.pdf. (April 2013).
---------------------------------------------------------------------------
In published findings from the June 19, 2009, incident in Cherry
Valley,
[[Page 45026]]
Illinois, the NTSB indicated that the DOT Specification 111 tank car
can almost always be expected to breach in the event of a train
accident resulting in car-to-car impacts or pileups.\28\ In addition,
PHMSA received numerous petitions encouraging rulemaking and both FRA
and PHMSA received letters from members of Congress in both parties
urging prompt, responsive actions from the Department. The Association
of American Railroads (AAR) created the T87.6 Task Force to consider
several enhancements to the DOT Specification 111 tank car design and
rail carrier operations to enhance rail transportation safety.
Simultaneously, FRA conducted research on long-standing safety concerns
regarding the survivability of the DOT Specification 111 tank cars
designed to current HMR standards and used for the transportation of
ethanol and crude oil, focusing on issues such as puncture resistance
and top fittings protection. The research indicated that special
consideration is necessary for the transportation of ethanol and crude
oil in DOT Specification 111 tank cars, especially in HHFTs.
---------------------------------------------------------------------------
\28\ National Transportation Safety Board, Railroad Accident
Report--Derailment of CN Freight Train U70691-18 With Subsequent
Hazardous Materials Release and Fire, https://www.ntsb.gov/doclib/reports/2012/RAR1201.pdf (February 2012).
---------------------------------------------------------------------------
In addition, PHMSA and FRA reviewed the regulatory history
pertaining to flammable liquids transported in tank cars. Prior to
1990, the distinction between authorized packaging, for flammable
liquids in particular, was described in far more detail in Sec.
173.119. Section 173.119 indicated that the packaging requirements for
flammable liquids are based on a combination of flash point, boiling
point, and vapor pressure. The regulations provided a point at which a
flammable liquid had to be transported in a tank car suitable for
compressed gases, commonly referred to as a ``pressure car'' (e.g., DOT
Specifications 105, 112, 114 tank cars).
On December 21, 1990, the Research and Special Programs
Administration (RSPA), PHMSA's predecessor agency, published a final
rule (Docket HM-181; 55 FR 52402), that comprehensively revised the HMR
with regard to hazard communication, classification, and packaging
requirements based on the United Nations (UN) Recommendations on the
Transport of Dangerous Goods (UN Recommendations). Under Docket HM-181,
RSPA aimed to simplify and streamline the HMR by aligning with
international standards and implementing performance-oriented packaging
standards. As previously stated, Sec. 173.119 specified that the
packaging requirements for flammable liquids are based on a combination
of flash point, boiling point, and vapor pressure. Section 173.119(f)
specified that flammable liquids with a vapor pressure more than 27
pounds per square inch absolute (psia) but less than 40 psia at 100
[deg]F (at 40 psia, the material met the definition of a compressed
gas), were only authorized for transportation in certain pressure cars.
The older regulations recognized that flammable liquids exhibiting high
vapor pressures, such as those liquids with dissolved gases, posed
significant risks and required a more robust packaging.
The packaging authorizations are currently indicated in the HMT and
part 173, subpart F. DOT Specification 111 tank cars are authorized for
low, medium and high-hazard liquids and solids (equivalent to Packing
Groups III, II, I, respectively). Packing groups are designed to assign
a degree of danger presented within a particular hazard class. Packing
Group I poses the highest danger (``great danger'') and Packing Group
III the lowest (``minor danger'').\29\ In addition, the general
packaging requirements prescribed in Sec. 173.24 provide additional
consideration for selecting the most appropriate packaging from the
list of authorized packaging identified in column (8) of the HMT.
---------------------------------------------------------------------------
\29\ Packing groups, in addition in indicating risk of the
material, can trigger levels of varying requirements. For example
packing groups can indicate differing levels of testing requirements
for a non-bulk packaging such or the need for additional operational
requirements such as security planning requirements.
---------------------------------------------------------------------------
In 2011, the AAR issued Casualty Prevention Circular (CPC) 1232,
which outlines industry requirements for certain DOT Specification 111
tanks ordered after October 1, 2011, intended for use in ethanol and
crude oil service (construction approved by FRA on January 25, 2011--
see the Background below for information regarding a detailed
description of PHMSA and FRA actions to allow construction under CPC-
1232). Key tank car requirements contained in CPC-1232 include the
following:
PG I and II material tank cars to be constructed to AAR
Standard 286; AAR Manual of Standards and Recommended Practices,
Section C, Car Construction Fundamentals and Details, Standard S-286,
Free/Unrestricted Interchange for 286,000 lb. Gross Rail Load (GRL)
Cars (AAR Standard 286);
Head and shell thickness must be \1/2\ inch for TC-128B
non jacketed cars and \7/16\ inch for jacketed cars;
Shells of non-jacketed tank cars constructed of A5l6-70
must be \9/16\ inch thick;
Shells of jacketed tank cars constructed of A5l6-70 must
be \1/2\ inch thick;
New cars must be equipped with at least \1/2\ inch half-
head shields;
Heads and the shells must be constructed of normalized
steel;
Top fittings must be protected by a protective structure
as tall as the tallest fitting; and
A reclosing pressure relief valve must be installed.
The CPC-1232 requirements are intended to improve the
crashworthiness of the tank cars and include a thicker shell, head
protection, top fittings protection, and relief valves with a greater
flow capacity.
C. Track Integrity and the Safety of Freight Railroad Operations
Train accidents are often the culmination of a sequence of events
that are influenced by a variety of factors and conditions. Broken
rails or welds, track geometry, and human factors such as improper use
of switches are leading causes of derailments. For example, one study
found that broken rails or welds resulted in approximately 670
derailments between 2001 and 2010, which far exceed the average of 89
derailments for all other causes.\30\ Rail defects have caused major
accidents involving HHFTs, including accidents New Brighton, PA and
Arcadia, OH.
---------------------------------------------------------------------------
\30\ See ``Analysis of Causes of Major Train Derailment and
Their Effect on Accident Rates'' https://ict.illinois.edu/railroad/CEE/pdf/Journal%20Papers/2012/Liu%20et%20al%202012.pdf.
---------------------------------------------------------------------------
PHMSA and FRA have a shared responsibility for regulating the
transportation of hazardous materials by rail and take a system-wide,
comprehensive approach to the risks posed by the bulk transport of
hazardous materials by rail. This approach includes both preventative
and mitigating measures. In this rulemaking PHMSA is proposing
amendments to directly address the safe transportation of HHFTs. The
focus of this NPRM is on mitigating the damages of train accidents, but
the speed restriction, braking system and routing provisions could also
prevent train accidents. This NPRM does not directly address
regulations governing the inspection and maintenance of track. PHMSA
and FRA find that existing regulations and on-going rulemaking
efforts--together with this NPRM's proposals for speed, braking, and
routing--sufficiently address safety issues involving rail defects and
human
[[Page 45027]]
factors. Specifically, the expansion of routing analysis to include
HHFTs would require consideration of the 27 safety and security factors
(See table 10). These factors include track type, class, and
maintenance schedule (which would address rail defects) as well as
training and skill level of crews (which would address human factors).
Pursuant to its statutory authority, FRA promulgates railroad
safety regulations (49 CFR subtitle B, chapter II (parts 200-299)) and
orders, enforces those regulations and orders as well as the HMR and
the Federal railroad safety laws, and conducts a comprehensive railroad
safety program. FRA's regulations promulgated for the safety of
railroad operations involving the movement of freight address: (1)
Railroad track; (2) signal and train control systems; (3) operating
practices; (4) railroad communications; (5) rolling stock; (6) rear-end
marking devices; (7) safety glazing; (8) railroad accident/incident
reporting; (9) locational requirements for the dispatch of U.S. rail
operations; (10) safety integration plans governing railroad
consolidations, mergers, and acquisitions of control; (11) alcohol and
drug testing; (12) locomotive engineer and conductor certification;
(13) workplace safety; (14) highway-rail grade crossing safety; and
other subjects.
The FRA has many initiatives underway to address freight rail
safety. Key regulatory actions are outlined below:
Risk Reduction Program (2130-AC11)-FRA is developing an
NPRM that will consider appropriate contents for Risk Reduction
Programs by Class I freight railroads and how they should be
implemented and reviewed by FRA. A Risk Reduction Program is a
structured program with proactive processes and procedures developed
and implemented by a railroad to identify hazards and to mitigate, if
not eliminate, the risks associated with those hazards on its system. A
Risk Reduction Program encourages a railroad and its employees to work
together to proactively identify hazards and to jointly determine what
action to take to mitigate or eliminate the associated risks. The ANPRM
was published on December 8, 2010, and the comment period ended on
February 7, 2011.
Track Safety Standards: Improving Rail Integrity (2130-
AC28)--FRA published this rule on January 24, 2014 (79 FR 4234). FRA's
final rule prescribes specific requirements for effective rail
inspection frequencies, rail flaw remedial actions, minimum operator
qualifications, and requirements for rail inspection records. The bulk
of this regulation codified the industry's current good practices. In
addition, it removes the regulatory requirements concerning joint bar
fracture reporting. Section 403(c) of the Rail Safety Improvement Act
of 2008 (RSIA) (Pub. L. 110-432, 122 Stat. 4848 (October 16, 2008)) (49
U.S.C. 20142 note)) mandated that FRA review its existing regulations
to determine if regulatory amendments should be developed that would
revise, for example, rail inspection frequencies and methods and rail
defect remedial actions and consider rail inspection processes and
technologies. The final rule became effective on March 25, 2014. PHMSA
and FRA seek public comment on the extent to which additional changes
to track integrity regulations are justified for HHFT routes. When
commenting, please include a specific proposal, explain the reason for
any recommended change, and include the source, methodology, and key
assumptions of any supporting evidence.
Positive Train Control (PTC) (multiple rulemakings)--PTC
is a processor-based/communication-based train control system designed
to prevent train accidents. The RSIA mandates that PTC be implemented
across a significant portion of the Nation's rail system by December
31, 2015. See 49 U.S.C. 20157. PTC may be voluntarily developed and
implemented by a railroad following the requirements of 49 CFR part
236, Subpart H, Standards for Processor-Based Signal and Train Control
Systems; or, may be, as mandated by the RSIA, developed and implemented
by a railroad following the requirements of 49 CFR part 236, Subpart I,
Positive Train Control Systems. With limited exceptions and exclusions,
PTC is required to be installed and implemented on Class I railroad
main lines (i.e., lines with over 5 million gross tons annually) over
which any poisonous- or toxic-by-inhalation (PIH/TIH) hazardous
materials are transported; and, on any railroad's main lines over which
regularly scheduled passenger intercity or commuter operations are
conducted. It is currently estimated this will equate to approximately
70,000 miles of track and will involve approximately 20,000
locomotives. PTC technology is capable of automatically controlling
train speeds and movements should a train operator fail to take
appropriate action for the conditions at hand. For example, PTC can
force a train to a stop before it passes a signal displaying a stop
indication, or before diverging on a switch improperly lined, thereby
averting a potential collision. PTC systems required to comply with the
requirements of Subpart I must reliably and functionally prevent:
Train-to-train collisions;
Overspeed derailments;
Incursion into an established work zone; and
Movement through a main line switch in the improper
position.
D. Oil Spill Response Plans
PHMSA's regulations (49 CFR part 130) prescribe prevention,
containment and response planning requirements of the Department of
Transportation applicable to transportation of oil \31\ by motor
vehicles and rolling stock. The purpose of a response plan is to ensure
that personnel are trained and available and equipment is in place to
respond to an oil spill, and that procedures are established before a
spill occurs, so that required notifications and appropriate response
actions will follow quickly when there is a spill. We believe that
most, if not all, of the rail community transporting oil, including
crude oil transported as a hazardous material, is subject to the basic
response plan requirement of 49 CFR 130.31(a) based on the
understanding that most, if not all, rail tank cars being used to
transport crude oil have a capacity greater than 3,500 gallons.
However, a comprehensive response plan for shipment of oil is only
required when the oil is in a quantity greater than 42,000 gallons per
package. Tank cars of this size are not used to transport oil. As a
result, the railroads do not file a comprehensive oil response plan. A
comparison of a basic and comprehensive plan can be seen below in Table
9. The shaded rows of the table indicate requirements that are not part
of the basic plan but would be included in the comprehensive plan.
---------------------------------------------------------------------------
\31\ For purposes of 49 CFR part 130, oil means oil of any kind
or in any form, including, but not limited to, petroleum, fuel oil,
sludge, oil refuse, and oil mixed with the wastes other than dredged
spoil. 49 CFR 130.5. This includes non-petroleum oil such as animal
fat, vegetable oil, or other non-petroleum oil.
[[Page 45028]]
Table 9--Comparison of Basic and Comprehensive Spill Plans by Requirement
----------------------------------------------------------------------------------------------------------------
Type of plan
Category Requirement ---------------------------------------------------
Basic Comprehensive
----------------------------------------------------------------------------------------------------------------
Preparation...................... Sets forth the manner of Yes..................... Yes.
response to a discharge..
Preparation...................... Accounts for the maximum Yes..................... Yes.
potential discharge of
the packaging..
Personnel/Equipment.............. Identifies private Yes..................... Yes.
personnel and equipment
available for response..
Personnel/Coordination........... Identifies appropriate Yes..................... Yes.
persons and agencies
(including telephone
numbers) to be
contacted, including the
NRC.
Documentation.................... Is kept on file at the Yes..................... Yes.
principal place of
business and at the
dispatcher's office.
Coordination..................... Reflects the requirements No...................... Yes.
of the National
Contingency Plan (40 CFR
Part 300) and Area
Contingency Plans.
Personnel/Coordination........... Identified the qualified No...................... Yes.
individual with full
authority to implement
removal actions, and
requires immediate
communications between
the individual and the
appropriate Federal
official and the persons
providing spill response
personnel and equipment.
Personnel/Equipment/Coordination. Identifies and ensures by No...................... Yes.
contract or other means
the availability of
private personnel, and
the equipment necessary
to remove, to the
maximum extent
practicable, a worst-
case discharge
(including that
resulting from fire or
explosion) and to
mitigate or prevent a
substantial threat of
such a discharge.
Training......................... Describes the training, No...................... Yes.
equipment, testing,
periodic unannounced
drills, and response
actions of personnel, to
be carried out under the
plan to ensure safety
and to mitigate or
prevent discharge or the
substantial threat of
such a discharge.
Documentation.................... Is submitted (and No...................... Yes.
resubmitted in the event
of a significant
change), to the
Administrator of FRA.
----------------------------------------------------------------------------------------------------------------
E. Rail Routing
For some time, there has been considerable public and Congressional
interest in the safe and secure rail routing of security-sensitive
hazardous materials (such as chlorine and anhydrous ammonia). The
Implementing Recommendations of the 9/11 Commission Act of 2007
directed the Secretary, in consultation with the Secretary of Homeland
Security, to publish a rule governing the rail routing of security-
sensitive hazardous materials. On December 21, 2006, PHMSA, in
coordination with FRA and the Transportation Security Administration
(TSA) of the U.S. Department of Homeland Security (DHS), published an
NPRM under Docket HM-232E (71 FR 76834), which proposed to revise the
current requirements in the HMR applicable to the safe and secure
transportation of hazardous materials by rail. Specifically, we
proposed to require rail carriers to compile annual data on specified
shipments of hazardous materials, use the data to analyze safety and
security risks along rail routes where those materials are transported,
assess alternative routing options, and make routing decisions based on
those assessments.
In that NPRM, we solicited comments on whether the proposed
requirements should also apply to flammable gases, flammable liquids,
or other materials that could be weaponized, as well as hazardous
materials that could cause serious environmental damage if released
into rivers or lakes. Commenters who addressed this issue indicated
that rail shipments of Division 1.1, 1.2, and 1.3 explosives; PIH
materials; and highway-route controlled quantities of radioactive
materials pose significant rail safety and security risks warranting
the enhanced security measures proposed in the NPRM and adopted in a
November 26, 2008 final rule (73 FR 20752). Commenters generally did
not support enhanced security measures for a broader list of materials
than were proposed in the NPRM.
The City of Las Vegas, Nevada, did support expanding the list of
materials for which enhanced security measures are required to include
flammable liquids; flammable gases; certain oxidizers; certain organic
peroxides; and 5,000 pounds or greater of pyrophoric materials. While
DOT and DHS agreed that these materials pose certain safety and
security risks in rail transportation, the risks were not as great as
those posed by the explosive, PIH, and radioactive materials specified
in the NPRM, and PHMSA was not persuaded that they warranted the
additional safety and security measures. PHMSA did note, however, that
DOT, in consultation with DHS, would continue to evaluate the
transportation safety and security risks posed by all types of
hazardous materials and the effectiveness of our regulations in
addressing those risks and would consider revising specific
requirements as necessary.
The 2008 final rule requires rail carriers to select a practicable
route posing the least overall safety and security risk to transport
security-sensitive hazardous materials (73 FR 72182). The final rule
implemented regulations requiring rail carriers to compile annual data
on certain shipments of explosive, toxic by inhalation, and radioactive
materials; use the data to analyze safety and security risks along rail
routes where those materials are transported; assess alternative
routing options; and make routing decisions based on those assessments.
In accordance with Sec. 172.820(e), the carrier must select the route
posing the least overall safety and security risk. The carrier must
retain in writing all route review and selection decision
documentation. Additionally, the rail carrier must identify a point of
contact on routing issues involving the movement of covered materials
and provide the contact information to the following:
1. State and/or regional Fusion Centers that have been established
to coordinate with state, local, and tribal officials on security
issues and which are located within the area encompassed by the rail
carrier's rail system; \32\ and
---------------------------------------------------------------------------
\32\ https://www.dhs.gov/fusion-center-locations-and-contact-information.
---------------------------------------------------------------------------
2. State, local, and tribal officials in jurisdictions that may be
affected by a
[[Page 45029]]
rail carrier's routing decisions and who have contacted the carrier
regarding routing decisions.
Rail carriers must assess available routes using, at a minimum, the
27 factors listed in Appendix D to Part 172 of the HMR to determine the
safest, most secure routes for security-sensitive hazardous materials.
Table 10--Factors To Be Considered in the Performance of This Safety and
Security Risk Analysis
------------------------------------------------------------------------
------------------------------------------------------------------------
Volume of hazardous material Rail traffic density Trip length for
transported. route.
Presence and characteristics Track type, class, Track grade and
of railroad facilities. and maintenance curvature.
schedule.
Presence or absence of Presence or absence Number and types of
signals and train control of wayside hazard grade crossings.
systems along the route detectors.
(``dark'' versus signaled
territory).
Single versus double track Frequency and Proximity to iconic
territory. location of track targets.
turnouts.
Environmentally sensitive or Population density Venues along the
significant areas. along the route. route (stations,
events, places of
congregation).
Emergency response Areas of high Presence of
capability along the route. consequence along passenger traffic
the route, along route (shared
including high track).
consequence targets.
Speed of train operations... Proximity to en- Known threats,
route storage or including any
repair facilities. threat scenarios
provided by the DHS
or the DOT for
carrier use in the
development of the
route assessment.
Measures in place to address Availability of Past accidents.
apparent safety and practicable
security risks. alternative routes.
Overall times in transit.... Training and skill Impact on rail
level of crews. network traffic and
congestion.
------------------------------------------------------------------------
These factors address safety and security issues, such as the
condition of the track and supporting infrastructure; the presence or
absence of signals; past incidents; population density along the route;
environmentally-sensitive or significant areas; venues along the route
(stations, events, places of congregation); emergency response
capability along the route; measures and countermeasures already in
place to address apparent safety and security risks; and proximity to
iconic targets. The HMR require carriers to make conscientious efforts
to develop logical and defendable systems using these factors.
FRA enforces the routing requirements in the HMR and is authorized,
after consulting with PHMSA, TSA, and the Surface Transportation Board,
to require a railroad to use an alternative route other than the route
selected by the railroad if it is determined that the railroad's route
selection documentation and underlying analysis are deficient and fail
to establish that the route chosen poses the least overall safety and
security risk based on the information available (49 CFR 209.501).
On January 23, 2014, in response to its investigation of the Lac-
M[eacute]gantic accident, the NTSB issued three recommendations to both
PHMSA and FRA. Recommendation R-14-4 requested PHMSA work with FRA to
expand hazardous materials route planning and selection requirements
for railroads to include key trains transporting flammable liquids as
defined by the AAR Circular No. OT-55-N and, where technically
feasible, require rerouting to avoid transportation of such hazardous
materials through populated and other sensitive areas.
III. Recent Actions Addressing HHFT Risk
PHMSA and FRA have used a variety of regulatory and non-regulatory
methods to address the risks of the bulk transport of flammable
liquids, including crude oil and ethanol, by rail in HHFTs. These
efforts include issuing guidance, conducting rulemakings, participating
in rail safety committees, holding public meetings with the regulated
community, enhancing enforcement efforts, and reaching out to the
public. All of these efforts are consistent with our system-wide
approach. We are confident these actions provide valuable information
and guidance to the regulated community and enhance public safety. In
the following, we discuss in detail these efforts and the NTSB
recommendations related to HHFTs.
A. Regulatory Actions
On May 14, 2010, PHMSA published a final rule under Docket HM-233A
(75 FR 27205) that amended the HMR by incorporating provisions
contained in certain widely used or longstanding special permits having
an established safety record. As part of this rulemaking, PHMSA
authorized certain rail tank cars, transporting hazardous materials, to
exceed the gross weight on rail limitation of 263,000 pounds (263,000
lb. GRL) upon approval of FRA.
On January 25, 2011, FRA published a Federal Register notice of
FRA's approval (76 FR 4250) pursuant to PHMSA's May 14, 2010 final
rule. The notice established detailed conditions for the manufacturing
and operation of certain tank cars in hazardous materials service,
including the DOT-111, that weigh between 263,000 and 286,000 pounds.
Taken as a whole, the PHMSA rulemaking and the FRA notice serves as the
mechanism for tank car manufacturers to build a 286,000-pound tank car.
As such, rail car manufacturers currently have the authority to
manufacture the enhanced DOT Specification 111 tank car (e.g., CPC-1232
tank car outlined in ``II. Overview of Current Regulations Relevant to
this Proposal'') under the conditions outlined, in the January 25, 2011
notice.
The notice grants a blanket approval for tank cars to carry up to
286,000 lb. GRL, when carrying non-PIH materials, subject to certain
requirements. FRA divided these additional requirements into the
following three categories:
1. Existing tank cars that were authorized under a PHMSA special
permit for greater than 263,000 lb. GRL, FRA's approval requires the
following:
a. Compliance with various terms of the existing special permits;
b. Tank cars constructed, rebuilt, or modified to meet AAR Standard
S-259 \33\ must be operated only in controlled interchange;
---------------------------------------------------------------------------
\33\ Both S-259 and S-286 are mechanical (underframes, trucks,
wheels, axles, brake system, draft system, a car body fatigue)
design requirements for operation of tank cars at a gross rail load
of 286,000 pounds. S-259 preceded S-286.
---------------------------------------------------------------------------
c. Tank cars constructed, rebuilt, or modified to meet AAR Standard
S-286 may operate in unrestricted interchange; and
d. Tank car owners must determine which standard applies, ensure
tank
[[Page 45030]]
cars are marked appropriately, and maintain and file associated
records.
2. Tank cars that have been built, rebuilt, or otherwise modified
pursuant to AAR Standards S-259 or S-286 for greater than 263,000
pounds gross weight on rail, but are not authorized under a PHMSA
special permit, FRA's approval requires the following:
a. Tank cars constructed, rebuilt, or modified to meet AAR Standard
S-259 must be operated only in controlled interchange;
b. Tank cars constructed, rebuilt, or modified to meet AAR Standard
S-286 may operate in unrestricted interchange;
c. Tank cars must satisfy design specifications listed in the
notice, including materials of construction, thickness, and jacketing;
and
d. Tank car owners must determine which standard and additional
specification requirements apply, ensure tank cars are marked
appropriately, and maintain and file associated records.
3. New tank cars, manufactured after the notice was published, to
carry more than 263,000 pounds gross weight on rail, FRA's approval
requires the following:
a. Tank cars must be constructed in accordance with AAR Standard S-
286; and
b. Tank cars must satisfy design specifications listed in the
notice, including puncture resistance and service equipment.
Any manufacturer choosing to design a car that does not meet the
conditions of FRA's 2011 approval must request a new approval from FRA
in accordance with Sec. 179.13 of the HMR.
Following the publication of the PHMSA rule and the subsequent FRA
approval notice, PHMSA received a petition for rulemaking (P-1577) from
the AAR on March 9, 2011, requesting changes to PHMSA's specifications
for tank cars (namely the DOT Specification 111 tank car) used to
transport PG I and II materials. DOT recognized the improvements of the
P-1577 tank car relative to the DOT Specification 111 tank car, but
challenged the industry to consider additional improvements in puncture
resistance, thermal protection, top fitting protection, bottom outlet
protection, and braking, as well as railroad operations. As a result,
the AAR Tank Car Committee (TCC) constituted the T87.6 Task Force. The
task force was charged with (1) reevaluating the standards in P-1577
and considering additional design enhancements for tank cars used to
transport crude oil, ethanol and ethanol/gasoline mixtures as well as
(2) considering operating requirements to reduce the risk of train
accidents involving tank cars carrying crude oil classified as PG I and
II, and ethanol.
FRA chaired this task force and expected the activity would lead to
a more comprehensive approach than requested by P-1577. The task force
promised to address the root cause, severity, and consequences of train
accidents, and its recommendations were finalized on March 1, 2012. The
T87.6 Task Force recommended requirements for a pressure relief device
with a start of discharge setting of 75 psig, and a minimum flow
capacity of 27,000 SCFM.
The task force did not address many of the recommendations provided
by FRA, including the following:
Tank car design and use:
Thermal protection to address breaches attributable to
exposure to fire conditions;
Roll-over protection to prevent damage to top and bottom
fittings and limit stresses transferred from the protection device to
the tank shell;
Hinged and bolted manways to address a common cause of
leakage during accidents and Non-Accident Releases (NARs);
Bottom outlet valve elimination; and
Increasing outage from 1 percent to 2 percent to improve
puncture resistance.
Rail Carrier Operations:
Rail integrity (e.g., broken rails or welds, misaligned
track, obstructions, track geometry, etc.) to reduce the number and
severity of train accidents;
Alternative brake signal propagation systems ECP, DP, and
two-way EOT device to reduce the number of cars and energy associated
with train accidents;
Speed restrictions for key trains containing 20 or more
loaded tank cars (on August 5, 2013, AAR issued Circular No. OT-55-N
addressing this issue); and
Emergency response to mitigate the risks faced by response
and salvage personnel, the impact on the environment, and delays to
traffic on the line.
After considering the disparity between the various stakeholders
and the lack of actionable items by the task force, PHMSA and FRA
initiated the development of an ANPRM to consider revisions to the HMR
by improving the crashworthiness of railroad tank cars and improve
operations. The ANPRM would respond to petitions for rulemaking
submitted by industry and safety recommendations issued by the NTSB.
Between April 2012 and October 2012, PHMSA received an additional three
petitions (P-1587, P-1595 and P-1612) and one modification of a
petition (P-1612) on rail safety issues. The additional petitions were
submitted by concerned communities and various industry associations
requesting further modification to the tank car standards.
On September 6, 2013, PHMSA published the ANPRM (78 FR 54849)
seeking public comments on whether issues raised in eight petitions
\34\ and four NTSB Safety Recommendations would enhance safety, revise,
and clarify the HMR with regard to rail transport. Specifically, we
requested comments on important amendments that would do the following:
(1) Enhance the standards for DOT Specification 111 tank cars used to
transport PG I and II flammable liquids; (2) explore the feasibility of
additional operational requirements to enhance the safe transportation
of Packing Group I and II flammable liquids; (3) afford FRA greater
discretion to authorize the movement of non-conforming tank cars; (4)
correct regulations that allow an unsafe condition associated with
pressure relief valves (PRV) on rail cars transporting carbon dioxide,
refrigerated liquid; (5) revise outdated regulations applicable to the
repair and maintenance of DOT Specification 110, DOT Specification 106,
and ICC 27 tank car tanks (ton tanks); and (6) except rupture discs
from removal if the inspection itself would damage, change, or alter
the intended operation of the device.
---------------------------------------------------------------------------
\34\ In addition to the four tank car related petitions, PHMSA
also received four additional petitions relating to rail operational
requirements which were contained in the September 2013 ANPRM.
---------------------------------------------------------------------------
On November 5, 2013, PHMSA published a 30-day extension of the
comment period for the ANPRM (78 FR 66326). We received a request to
extend the comment period to 90 days from the Sierra Club on behalf of
Climate Parents, Columbia Riverkeeper, ForestEthics, Friends of Earth,
Natural Resources Defense Council, Oil Change International, San
Francisco Baykeeper, Spokane Riverkeeper, Washington Environmental
Council, and the Waterkeeper Alliance. The request indicated that the
primary basis for extension was to allow the public a meaningful review
of these proposed changes in rail safety requirements, especially
regarding tank cars transporting crude oil and tar sands, while
highlighting several recent tank car train accidents. The request also
indicated that the government shutdown in October 2013 prevented
communication with DOT staff for review of the technical proposals
during
[[Page 45031]]
the initial 60-day comment period. Although PHMSA normally considers an
initial 60-day comment period sufficient time to review and respond to
rulemaking proposals, due to PHMSA's desire to collect meaningful input
from a number of potentially affected stakeholders, PHMSA extended the
comment period by 30 days.
Comments submitted in response to the ANPRM indicate that public
interest in the issues raised by the ANPRM is significant. PHMSA
received over 100 individual submissions of comments, including the
signatures of over 152,000 stakeholders, expressing views regarding
tank car and operational standards for flammable liquids. The comments
were from local communities, cities, and towns; rail carriers;
offerors; suppliers of equipment; tank car manufacturers; environmental
groups; NTSB; and the U.S. Congress. PHMSA reviewed the public comments
and used the information gathered to aid in the development of this
proposed rule.
B. Emergency Orders and Non-Regulatory Actions
In addition to the rulemaking activity described above, FRA took
action, in the form of an emergency order, following the Lac-
M[eacute]gantic derailment. On August 7, 2013, FRA published EO 28 (78
FR 48218) to address safety issues related to securement of certain
hazardous materials trains; specifically, trains with--
(1) Five or more tank carloads of any one or any combination of
materials poisonous by inhalation as defined in Title 49 CFR 171.8, and
including anhydrous ammonia (UN1005) and ammonia solutions (UN3318); or
(2) 20 rail carloads or intermodal portable tank loads of any one
or any combination of materials listed in (1) above, or, any Division
2.1 flammable gas, Class 3 flammable liquid or combustible liquid,
Class 1.1 or 1.2 explosive,\35\ or hazardous substance listed in 49 CFR
173.31(f)(2).
---------------------------------------------------------------------------
\35\ Should have read ``Division'' instead of ``Class.''
---------------------------------------------------------------------------
EO 28 prohibits railroads from leaving trains or vehicles
transporting the specified quantities of the specified types of
hazardous materials unattended on mainline track or siding outside of a
yard or terminal unless the railroad adopts and complies with a plan
that provides sufficient justification for leaving them unattended
under specific circumstances and locations. The order also requires
railroads to develop specific processes for securing, communicating,
and documenting the securement of unattended trains and vehicles
subject to the Order, including locking the controlling locomotive cab
door or removing the reverser and setting a sufficient number of hand
brakes before leaving the equipment unattended. In addition, the order
requires railroads to review, verify, and adjust as necessary existing
requirements and instructions related to the number of hand brakes to
be set on unattended trains; conduct train securement job briefings
among crewmembers and employees; and develop procedures to ensure
qualified employees inspect equipment for proper securement after
emergency response actions that involve the equipment.
The quantities of specific hazardous materials addressed in EO 28
were further addressed under the AAR Circular No. OT-55-N, Recommended
Railroad Operating Practices for Transportation of Hazardous Materials,
effective August 5, 2013.\36\ AAR Circular No. OT-55-N supersedes AAR
Circular No. OT-55-M, issued October 1, 2012. In OT-55-N, AAR revised
the definition of ``key train'' in two specific areas.
---------------------------------------------------------------------------
\36\ The document is available in the public docket for this
proceeding and at the following URL: https://www.aar.com/CPC-1258%20OT-55-N%208-5-13.pdf.
---------------------------------------------------------------------------
(1) The definition of ``key train'' was revised from ``five tank
carloads of Poison or Toxic Inhalation Hazard (PIH or TIH) (Hazard Zone
A, B, C, or D), anhydrous ammonia (UN1005), or ammonia solutions
(UN3318)'' to one tank carload.
(2) The ``key train'' definition was amended by adding ``20
carloads or portable tank loads of any combination of hazardous
material.''
Any train that meets the ``key train'' definition is limited to a
50-mph speed restriction under AAR Circular No. OT-55-N. In addition,
any route defined by a railroad as a key route shall meet certain
standards described in OT-55-N, including the following:
Wayside defective wheel bearing detectors at a maximum of
40 miles apart, or an equivalent level of protection;
Main track on key routes should be inspected by rail
defect detection and track geometry inspection cars or by any
equivalent level of inspection at least twice each year;
Sidings on key routes should be inspected at least once a
year, and main track and sidings should have periodic track inspections
to identify cracks or breaks in joint bars; and
Track used for meeting and passing key trains should be
FRA Class 2 track or higher.
As previously discussed, EO 28 prohibits railroads from leaving
trains or vehicles transporting the specified hazardous materials
unattended on mainline track or siding outside of a yard or terminal
unless the railroad adopts and complies with a plan that provides
sufficient justification for leaving them unattended under specific
circumstances and locations.
EO 28 was supplemented with a PHMSA and FRA joint safety advisory
published the same day (78 FR 48224). The joint safety advisory
addressed causes of the Lac-M[eacute]gantic derailment, provided DOT
safety and security recommendations, and announced PHMSA and FRA
participation in an Emergency RSAC meeting to address rail safety
concerns.
On August 27-28, 2013, PHMSA and FRA held a public meeting to
review the requirements in the HMR applicable to rail operations (78 FR
42998). PHMSA and FRA conducted this meeting as part of a comprehensive
review of operational factors that impact the safety of the
transportation of hazardous materials by rail. This meeting provided
the opportunity for public input on a wide range of rail safety
requirements including operational rail requirements. PHMSA and FRA
reviewed the transcript and public comments, all of which support a
comprehensive review of these requirements. Additional information
gathered from the public meeting, particularly regarding the
modernization of Part 174 of the HMR, will be addressed in a future
rulemaking.
On August 29, 2013, FRA convened an emergency meeting to initiate a
series of RSAC working groups to discuss and work through specific
tasks resulting from the Lac-M[eacute]gantic derailment. RSAC members
discussed the formulation of task statements regarding appropriate
train crew size, hazard classes, and quantities of hazardous materials
that should trigger additional operating procedures, including
attendance and securement requirements. On April 9, 2014 RSAC approved
by a majority vote the Hazardous Materials Working Group's consensus
recommendations.\37\ Table 11 provides the RSAC recommendations.
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\37\ https://rsac.fra.dot.gov/meetings/Railroad%20Safety%20Advisory%20Committee%20Hazardous%20Materials%20Issues%20Recommendation%20VOTE.pdf.
[[Page 45032]]
Table 11--RSAC Consensus Recommendations From the Hazardous Materials
Issues Working Group
------------------------------------------------------------------------
Subject Recommendation
------------------------------------------------------------------------
Definition of residue............. Propose to amend the definition of
Residue as follows:
Residue means the hazardous material
remaining in a packaging, including
a tank car, after its contents have
been unloaded to the maximum extent
practicable and before the
packaging is either refilled or
cleaned of hazardous material and
purged to remove any hazardous
vapors. The extent practicable
means an unloading facility has
unloaded a bulk package using
properly functioning service
equipment and plant process
equipment.
Guidance document language for Proposed wording for a recommended
securement of tank cars on practice document. Securement and
private track. security of loaded hazardous
materials cars on private track:
``It has come to FRA's attention
that cuts of loaded hazardous
materials cars are being stored on
track that is exclusively leased,
and meets the definition of private
track, but that may not be adjacent
to a shipper or consignee facility.
These stored cars are of great
concern to the general public
living in nearby communities. The
cars are being stored in other
locations simply for available
space reasons--there isn't
available storage space closer to a
consignee facility. If the cars are
stored on track that meets the
definition of ``private track''
they are considered to be no longer
in transportation, and the
hazardous materials regulations do
not apply. Nonetheless, FRA
strongly recommends the following
as best practices that may enhance
the safety and security of stored
hazardous materials cars.''
``FRA recommends that companies
(party in control of private track
as defined in Sec. 171.8) review
the private track locations where
cuts of hazardous materials cars
(20 or more cars) are regularly
stored to determine the following:
1. Whether additional attendance,
monitoring, or other security
measures may be appropriate;
2. Whether an adequate and
appropriate number of handbrakes
are set on the cuts of cars that
will ensure that there is no
unintended movement of the cars;
3. Whether all of the hazard
communication information
(placards, emergency response
information) be maintained as they
would if the cars were in
transportation, and that this
information may be available to
emergency responders if
requested.''
PHMSA re-engage their regulatory In 2003, the Research and Special
authority over certain aspects of Programs Administration (RSPA), the
loading, unloading and storage of predecessor agency to PHMSA,
tank cars containing hazardous clarified its regulatory
materials. jurisdiction over the loading,
unloading, and storage of hazardous
materials. 68 Fed. Reg. 61906
(October 30, 2003). The intent was
to clarify where transportation
began and ended, and thus, where
PHMSA jurisdiction began and ended.
In the rail mode, certain aspects
of the storage, loading, and
unloading of hazardous materials to
and from rail tank cars were no
longer regulated, and those
requirements were removed from the
CFR. The thought was that the
loading, unloading, and storage
were more appropriately workplace
issues better addressed by an
agency such as OSHA. PHMSA
continued to regulate certain ``pre-
transportation functions'' that it
believed were clearly tied to
transportation safety, such as the
securement of closures on rail tank
cars after loading but before
offering the package to a carrier.
This proposal is not intended to
change the current regulation of
OSHA over workplace safety issues
related to loading, unloading, and
storage of railroad tank cars.
As certain industries that ship
hazardous materials by rail have
evolved, and as some loading,
unloading, storage, and
transportation practices have
changed, DOT believes it may be
appropriate to re-engage on these
subjects. DOT believes that there
may be aspects of these procedures
that directly affect transportation
safety, and that it would be
appropriate for to regulate them.
Align definition of Appendix A Appendix A to Emergency Order 28
train with ``Key Train'' from OT- Any train transporting:
55-N. 1. One or more tank car loads of
materials poisonous by inhalation
as defined in 49 CFR 171.8, and
including anhydrous ammonia (UN
1005) and ammonia solutions (UN
3318); or
2. 20 or more rail car loads or
intermodal portable tank loads of
any material listed in (1) above,
or bulk car loads Division 2.1
flammable gases, Class 3 flammable
liquids, or hazardous substances
listed in 49 CFR 173.31(f)(2); or
rail car loads of packages of
Division 1.1 or 1.2 explosives.
------------------------------------------------------------------------
PHMSA solicits information and comment on any alternate approaches
that may be contained in or considered as part of any recommendation
from the RSAC to FRA regarding the proposals in this NPRM.
FRA and PHMSA are active participants and observers of the AAR Tank
Car Committee. This committee is comprised of the AAR, railroads, tank
car owners, manufacturers, and shippers, with active participation from
U.S. and Canadian regulators. The AAR Tank Car Committee works together
to develop technical standards for how tank cars, including those used
to transport hazardous materials, are designed and constructed. PHMSA
also participates as a working member in API's Classification and
Loading of Crude Oil Standard Development Working Group.
On November 20, 2013, PHMSA and FRA issued a follow-up Joint Safety
Advisory to reinforce the importance of proper characterization,
classification, and selection of a packing group for Class 3 (flammable
liquid) materials, and the corresponding regulations for safety and
security planning. The Advisory reinforced the Department's position
that we expect rail offerors and rail carriers to revise their safety
and security plans required by the HMR, including the required risk
assessments, to address the safety and security issues identified in
FRA's Emergency Order No. 28 and the August 7, 2013, joint Safety
Advisory (78 FR 69745). The Advisory was supplemented with enhanced
enforcement operations by FRA to ensure compliance with the applicable
requirements.
On January 2, 2014, PHMSA issued a Safety Alert warning of crude
oil variability and emphasized proper and sufficient testing to ensure
accurate characterization and classification of this hazardous
material. Proper characterization and classification of a hazardous
material are integral for the HMR to accomplish its safety purpose.
Characterization and classification ultimately determine the
appropriate and permitted packagings for a given hazardous material.
This alert addressed the initial findings of Operation Classification,
a compliance initiative involving unannounced inspections and testing
of crude oil samples to verify
[[Page 45033]]
that offerors of the materials have properly classified and described
the hazardous materials. The alert expressed PHMSA's concern that
unprocessed crude oil may affect the integrity of the packaging or
present additional hazards, related to corrosivity, sulfur content, and
dissolved gas content. It also noted that preliminary testing, focused
on the classification and packing group assignments that have been
selected and certified by offerors of crude oil and PHMSA, had found it
necessary to expand the scope of their sampling and analyses to measure
other factors that would affect the proper characterization and
classification of the materials.
PHMSA and FRA launched Operation Classification in August 2013 to
verify that crude oil is being properly classified in accordance with
Federal regulations. Activities included unannounced inspections, data
collection and sampling at strategic terminal and loading locations for
crude oil. PHMSA investigators tested samples from various points along
the crude oil transportation chain; from cargo tanks that deliver crude
oil to rail loading facilities, from storage tanks at the facilities,
and from pipelines connecting storage tanks to rail cars that would
move the crude across the country. On February 4, 2014, PHMSA announced
the first results from Operation Classification, which indicated that
some crude oil taken from cargo tanks en route to rail loading
facilities was not properly classified. Based on some of the test
results, 11 of the 18 samples taken from cargo tanks delivering crude
oil to the rail loading facilities were assigned to packing groups that
incorrectly indicated a lower risk than what was actually being
transported. PHMSA issued three Notices of Probable Violations to the
companies involved as a result, proposing civil penalties totaling
$93,000. Operation Classification is part of a larger Department-wide
effort named Operation Safe Delivery. Operation Safe Delivery is an
effort to ensure the safe transportation of crude oil moving by rail
using a comprehensive approach, including prevention, mitigation and
response.
On January 9, 2014, the Secretary issued a ``Call to Action,'' to
actively engage all the stakeholders in the crude oil industry,
including CEOs of member companies of the American Petroleum Institute
and CEOs of the railroads. In a meeting held on January 16, 2014, the
Secretary and the Administrators of PHMSA and FRA requested that
offerors and carriers identify prevention and mitigation strategies
that can be implemented quickly.
Specifically, the Call to Action discussed issues including proper
classification and characterization of hazardous materials, operational
controls and track maintenance that could prevent accidents, and tank
car integrity improvements that could mitigate the effect of accidents
should one occur. The meeting was an open and constructive dialogue on
how, collaboratively, industry and government can make America's
railways safer.
As a result of this meeting, the rail and crude oil industries
agreed to voluntarily consider or implement potential improvements
including speed restrictions in high consequence areas, alternative
routing, the use of distributive power to improve braking, and
improvements in emergency response preparedness and training. On
January 22, 2014 the Secretary sent a letter to the attendees recapping
the meeting and stressing the importance of this issue.\38\
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\38\ See Call to Action Follow-up letter https://www.phmsa.dot.gov/staticfiles/PHMSA/DownloadableFiles/Files/Letter_from_Secretary_Foxx_Follow_up_to_January_16.pdf.
---------------------------------------------------------------------------
The rail and crude oil industries committed to consider and address
several issues and, within 30 days, provide details regarding the
specific actions that shippers and carriers will take immediately to
improve safety in the transportation of petroleum crude oil.
Specifically, the AAR agreed to consider, and provide additional
details about, the following:
The use of existing Federal protocols for routing
hazardous materials, such as Toxic-by-Inhalation hazardous materials
(TIH), for petroleum crude oil unit train shipments;
The use of speed restrictions where appropriate on crude
oil unit trains traveling through high consequence areas;
The use of distributed power on unit petroleum crude oil
trains; and
Increasing and improving track, mechanical, and other rail
safety inspections.
The API recommended and agreed to consider the following:
Share expertise and testing information with DOT, notably
PHMSA, regarding the characteristics of petroleum crude oil in the
Bakken region;
Work on identifying best practices to ensure that
appropriate and comprehensive testing and classification of petroleum
crude oil being transported by rail is performed; and
Collaborate with PHMSA on improving its analysis of
petroleum crude oil characteristics.
Both AAR and API agreed to consider the following:
Improve emergency responder capabilities and training to
address petroleum crude oil train accidents; and
Recommission the AAR's Rail Tank Car Standards Committee
to reach consensus on additional changes proposed to the AAR rail tank
car standard CPC 1232s, to be considered by DOT, as appropriate, in the
rulemaking process.
On January 17, 2014, PHMSA launched a Web page entitled Operation
Safe Delivery: Enhancing the Safe Transport of Flammable Liquids.\39\
This site describes the Department's efforts to enhance the safe
transport of flammable liquids by rail and acts as a valuable resource
for shippers and transporters of those materials. The site will be
continuously updated to provide progress reports on industry
commitments as part of the Call to Action and additional Departmental
activities related to the rail safety initiative. The page also
displays PHMSA's rail safety action plan. The site has already received
considerable traffic, and seems to be an educational resource for the
regulated community.
---------------------------------------------------------------------------
\39\ https://www.phmsa.dot.gov/hazmat/osd/calltoaction.
---------------------------------------------------------------------------
On February 21, 2014, in response to the Secretary's Call to
Action:
API committed to the following:
1. To assemble top experts to develop a comprehensive industry
standard for testing, characterizing, classifying, and loading and
unloading crude oil in rail tank cars. API is moving as quickly as
possible with the goal of publishing this standard in six months. Its
standards process is open, transparent and accredited by the American
National Standards Institute, the same organization that accredits
similar programs at several U.S. national laboratories. All
stakeholders are invited to participate, including PHMSA.
2. Work with PHMSA, the railroad industry, and emergency responders
to enhance emergency response communications and training. API recently
joined Transportation Community Awareness and Emergency Response, known
as TRANSCAER\R\, which is a voluntary national outreach effort that
assists communities in preparing for and responding to incidents.
API continues to work with PHMSA and other representatives from the
Department of Transportation to share information and expertise on
crude oil
[[Page 45034]]
characteristics. They have also offered to help PHMSA review the data
collected through Operation Classification.
3. API continues to work with the railroad industry, railcar
manufacturers, and other stakeholders to address tank car design. Their
industry has been building next generation tank cars since 2011 that
exceed federal standards. These new cars make up nearly 40 percent of
the crude oil tank car fleet and will be 60 percent by the end of 2015.
They are currently engaged in a holistic and data-driven examination to
determine whether additional design changes would measurably improve
safety without inadvertently shifting risk to other areas.
AAR and its member railroads committed to the following:
1. By no later than July 1, 2014, railroads will apply any
protocols developed by the rail industry to comply with the existing
route analysis requirements of 49 CFR 172.820(c)-(f) and (i) to the
movement of trains transporting 20 or more loaded railroad tank cars
containing petroleum crude oil (Key Crude Oil Train).
2. Rail carriers will continue to adhere to a speed restriction of
50 mph for any Key Crude Oil Trains. By no later than July 1, 2014,
railroads will adhere to a speed restriction of 40 mph for any Key
Crude Oil Train with at least one `DOT Specification 111' tank car
loaded with crude oil or one non-DOT specification tank car loaded with
crude oil while that train travels within the limits of any high-threat
urban area as defined by 49 CFR 1580.3. For purposes of AAR's
commitments, `DOT Specification 111' tank cars are those cars that meet
DOT Specification 111 standards but do not meet the requirements of
CPC-1232 or any new standards adopted by DOT after the date of this
letter.
3. By April, 2014, railroads will equip all Key Crude Oil Trains,
operating on main track with either distributed power locomotives or an
operative two-way telemetry end of train device as defined by 49 CFR
232.5.
4. Effective March 25, 2014, railroads will perform at least one
additional internal rail inspection than is required by 49 CFR
213.237(c) each calendar year on main line routes it owns or has been
assigned responsibility for maintaining under 49 CFR 213.5 over which
Key Crude Oil Trains are operated. Railroads will also conduct at least
two track geometry inspections each calendar year on main line routes
it owns or is responsible for maintaining under 49 CFR 213.5 over which
Key Crude Oil Trains are operated.
5. By no later than July 1, 2014, railroads will commence
installation and will complete such installations as soon as
practicable, of wayside defective bearing detectors at least every 40
miles along main line routes it owns or has been assigned
responsibility or maintaining under 49 CFR 213.5 over which Key Crude
Oil Trains are operated, unless track configuration or other safety
considerations dictate otherwise.
6. AAR and the railroads will create an inventory of emergency
response resources along routes over which Key Crude Oil Trains operate
for responding to the release of large amounts of petroleum crude oil
in the event of an incident. This inventory will include locations for
the staging of emergency response equipment and, where appropriate,
contacts for the notification of communities. Upon completion of the
inventory, the railroads will provide DOT with access to information
regarding the inventory and will make relevant information from the
inventory available to appropriate emergency responders upon request.
7. Railroads will commit in the aggregate a total of approximately
$5 million to develop and provide a hazardous material transportation
training curriculum applicable to petroleum crude oil transport for
emergency responders and to fund a portion of the cost of this training
through the end of 2014. One part of the curriculum will be for local
emergency responders in the field; and more comprehensive training will
be conducted at the Transportation Technology Center, Inc., (TTCI)
training facility in Pueblo, Colorado. AAR will work with emergency
responders in developing, by July 1, 2014, the training program that
meets the needs of emergency responders.
8. Railroads will continue to work with communities through which
Key Crude Oil Trains move to address on a location-specific basis
concerns that the communities may raise regarding the transportation of
petroleum crude oil through those communities and take such action as
the railroads deem appropriate.
The American Short Line and Regional Railroad Association (ASLRRA)
offered the following:
1. ASLRRA will recommend to its members that unit trains of crude
oil (20 cars or more) operate at a top speed of no more than 25 mph on
all routes.
2. ASLRRA will work with its member railroads and the Class I
railroads to develop a program of best practices to assure a seamless
system of timely and effective emergency response to crude oil spills
no matter where on the national rail system an incident may occur.
3. ASLRRA will recommend that its member railroads sign master
service agreements with qualified environmental cleanup providers to
ensure prompt and effective remediation in all areas subjected to
unintentional discharge of crude oil. In addition, ASLRRA will work
with the AAR and Class I railroads to eliminate any gaps in
coordination or response systems when both large and small railroads
are involved.
4. ASLRRA will support and encourage the development of new tank
car standards including but not limited to adoption of the \9/16\ inch
tank car wall that will meet the needs of all stakeholders and enhance
the safety of the transportation of crude oil by rail.
5. Contingent upon securing a six to twelve month pilot-project
grant from the FRA, the ASLRRA plans to expedite the most significant
project in its 100 year history to reduce the risks of accidents,
incidents, and regulatory noncompliance in the small railroad industry.
If grant funding is provided, ASLRRA will create the Short Line Safety
Institute which will:
a. Work jointly with the FRA to develop and implement a pilot
safety inspection and evaluation project for short line railroads.
b. Work with the FRA Office of Research and Development Human
Factors Division (1) to create an assessment process to evaluate the
current safety and compliance attainment levels on small railroads, (2)
to contract and train expert qualified inspectors, and (3) to develop
training, assessment and reporting document systems.
c. Work with FRA to create benchmarks and objectives to measure the
progress and effectiveness of the Short Line Safety Institute safety
inspection programs.
d. Begin with a focus on the transportation of crude oil by small
railroads and thereafter expand to the transportation of all
commodities for Class III railroads.
The Railway Supply Institute Committee on Tank Cars (RSICTC),
although not part of the Call to Action plan, committed to the
following:
In response to the Secretary's Call to Action, RSICTC states:
Although RSICTC was not included in the January 16, 2014
meeting, the issue of tank car safety cannot be resolved without
input from the owners and manufacturers of the tank cars. The RSICTC
members and other AAR task force stakeholders have met repeatedly to
review this issue with only
[[Page 45035]]
limited forward progress. As key stakeholders, RSICTC members have
reviewed the follow-up letter, and reached consensus on a set of
guiding principles to respond to your request. On February 5, 2014,
the RSICTC wrote AAR to provide a written copy of these principles
in advance of the first meeting of the reconvened AAR Tank Car
Committee Task Force T87.6 (`T87.6 Task Force').
RSICTC continued:
In order to provide a timely response to your January 22, 2014
follow-up letter, we recommend the reconvened T87.6 Task Force focus
on and adopt the following principles, for ultimate submission to
the Pipeline and Hazardous Materials Safety Administration
(``PHMSA''), which represent the consensus of the tank car
manufacturing and leasing industry:
1. Newly ordered tank cars, ordered after a date certain agreed
upon by PHMSA and the industry, to be used to transport crude oil or
ethanol must have a jacket, full height head shield and thermal
protection.
2. Tank cars built to the CPC-1232 standard (both jacketed and
non-jacketed) will be allowed to remain in unrestricted service for
their full statutory life, with possible modification to those
existing tank cars limited to pressure relief valves and bottom
outlet valve handles, based on future regulatory requirements or
industry standards.
3. Legacy tank cars (non-CPC-1232 compliant) used for Class 3,
PG III materials will be allowed to remain in unrestricted service
for their full statutory life, with possible modification to those
existing tank cars limited to pressure relief valves and bottom
outlet valve handles, based on future regulatory requirements or
industry standards.
4. Until such a time when standards applicable to legacy tank
cars are developed, non-CPC-1232 compliant tank cars may not be
newly assigned into crude oil or ethanol service.
5. Modification requirements for legacy tank cars used for Class
3, PG I and II service (including crude oil and ethanol) need to be
developed based on the nature of the risks associated with various
products.
6. Priority should be placed on modifying legacy tank cars used
for crude oil and ethanol. Timelines for modifying legacy tank cars
used for other Class 3, PG I and II service should be based on a
risk assessment.
7. It is possible that some types of crude oil may require
packaging in a DOT tank car class other than a DOT Specification 111
and RSI wishes to participate in that evaluation process.
The voluntary actions taken by industry as a result of the Call to
Action are necessary steps to improve safety. In this NPRM we are
proposing to adopt and expand on the key voluntary actions taken with
regard to speed restrictions, braking, and routing for HHFTs, in
addition to, classification verification requirements.
On February 25, 2014, DOT issued an Emergency Restriction/
Prohibition Order requiring those who offer crude oil for
transportation by rail to ensure that the product is properly tested
and classified in accordance with Federal safety regulations, which was
superseded by a revised and amended Order on March 6, 2014, clarifying
the requirement.\40\ The March 6th Amended Emergency Restriction/
Prohibition Order requires that all rail shipments of crude oil that is
properly classed as a flammable liquid in Packing Group (PG) III
material be treated as a PG I or II material, until further notice. The
Amended Emergency Order also authorized PG III materials to be
described as PG III for the purposes of hazard communication.
---------------------------------------------------------------------------
\40\ See Docket No. DOT-OST-2014-0025. See also https://www.phmsa.dot.gov/staticfiles/PHMSA/DownloadableFiles/Amended_Emergency_Order_030614.pdf.
---------------------------------------------------------------------------
On May 7, 2014, DOT published another Emergency Restriction/
Prohibition Order requiring all railroads that operate trains
containing one million gallons of Bakken crude oil to notify SERCs
about the operation of these trains through their States.\41\
Specifically, this notification should identify each county, or a
particular state or commonwealth's equivalent jurisdiction (e.g.,
Louisiana parishes, Alaska boroughs, Virginia independent cities), in
the state through which the trains will operate. On the same day, FRA
and PHMSA issued a safety advisory recommending that offerors and
carriers of Bakken crude oil use tank car designs with the highest
level of integrity available in their fleets.\42\
---------------------------------------------------------------------------
\41\ https://www.phmsa.dot.gov/pv_obj_cache/pv_obj_id_D9E224C13963CAF0AE4F15A8B3C4465BAEAF0100/filename/Final_EO_on_Transport_of_Bakken_Crude_Oi_05_07_2014.pdf.
\42\ https://www.phmsa.dot.gov/pv_obj_cache/pv_obj_id_9084EF057B3D4E74A2DEB5CC86006951BE1D0200/filename/Final_FRA_PHMSA_Safety_Advisory_tank_cars_May_2014.pdf.
---------------------------------------------------------------------------
C. NTSB Safety Recommendations
As previously discussed, in addition to the efforts of PHMSA and
FRA, the NTSB has taken a very active role in addressing the risks
posed by the transportation of large quantities of flammable liquids by
rail. On January 23, 2014 the NTSB issued to PHMSA Safety
Recommendations R-14-4 through R-14-6. These recommendations are
derived from the NTSB's participation in the Transportation Safety
Board of Canada's (TSB) investigation of the July 6, 2013 Lac-
M[eacute]gantic derailment. In the letter, NTSB urges PHMSA and FRA to
take action to address routing, oil spill response plans, and
identification and classification of flammable liquids by rail. In
these recommendations, the NTSB recognizes that rail shipments of
flammable liquids have sharply increased in recent years as the United
States experiences unprecedented growth in oil production. The letter
is available for review in the public docket for this rulemaking.
As noted below, NTSB has issued recommendation R-14-5, for PHMSA to
revise spill response planning thresholds contained in Title 49 Code of
Federal Regulations Part 130 to require comprehensive response plans to
effectively provide for the carriers' ability to respond to worst-case
discharges resulting from accidents involving unit trains or blocks of
tank cars transporting oil and petroleum products. PHMSA is not
addressing this recommendation through this NPRM. However, we are
concurrently issuing an Advance Notice of Proposed Rulemaking in PHMSA
Docket Number PHMSA-2014-0105 to gather more information on this topic
from railroads, first responders, state and local jurisdictions, and
all other interested parties.
Previously, on March 2, 2012, the NTSB issued Railroad Accident
Report RAR-12-01, available for review in the public docket for this
rulemaking. In that report, NTSB determined that one of the probable
causes of the June 19, 2009 train accident in Cherry Valley, Illinois,
in which several derailed cars released ethanol and caught fire,
fatally injuring a passenger in a stopped automobile at the grade
crossing where the derailment occurred and seriously injuring two other
passengers in the automobile, was the washout of the track structure at
the grade crossing and failure to notify the train crew of the known
washout. NTSB also determined that inadequate design features of a DOT
Specification 111 rail tank car made it susceptible to damage and
catastrophic loss of hazardous material during the train accident and,
thus, contributed to the severity of the incident. On March 2, 2012,
the NTSB issued Safety Recommendations R-12-5 thru R-12-8, which
recommended that PHMSA take action to enhance newly manufactured and
existing tank cars used for the transportation for ethanol and crude
oil in PG I and II. (Safety Recommendation R-12-8 was closed by the
NTSB on September 20, 2012).\43\ In addition, NTSB reiterated Safety
Recommendation R-07-4 and urged PHMSA to require that railroads
immediately provide to emergency responders accurate, real-time
[[Page 45036]]
information regarding the identity and location of all hazardous
materials on a train.
---------------------------------------------------------------------------
\43\ See: https://www.phmsa.dot.gov/staticfiles/PHMSA/DownloadableFiles/Files/NTSB%20Files/R-12-8-Acceptable-Response.pdf.
---------------------------------------------------------------------------
These accidents demonstrate that major loss of life, property
damage, and environmental consequences can occur when large volumes of
crude oil or other flammable liquids are transported in a HHFT involved
in an accident. Table 12 provides a summary of the NTSB Safety
Recommendations and identifies the effect of this action on those
recommendations:
Table 12--Rail-related NTSB Safety Recommendations
----------------------------------------------------------------------------------------------------------------
NTSB recommendation Summary Addressed in this rule?
----------------------------------------------------------------------------------------------------------------
R-07-4.................................. Recommends that PHMSA, with the assistance No.
of FRA, require that railroads
immediately provide to emergency
responders accurate, real-time
information regarding the identity and
location of all hazardous materials on a
train.
R-12-5.................................. Recommends that PHMSA require all newly- Yes.
manufactured and existing general service
tank cars authorized for transportation
of denatured fuel ethanol and crude oil
in PGs I and II have enhanced tank head
and shell puncture resistance systems and
top fittings protection that exceed
existing design requirements for DOT
Specification 111 tank cars.
R-12-6.................................. Recommends that PHMSA require all bottom Yes.
outlet valves used on newly-manufactured
and existing non-pressure tank cars are
designed to remain closed during
accidents in which the valve and
operating handle are subjected to impact
forces.
R-12-7.................................. Recommends that PHMSA require all newly- No.*
manufactured and existing tank cars
authorized for transportation of
hazardous materials have center sill or
draft sill attachment designs that
conform to the revised AAR design
requirements adopted as a result of
Safety Recommendation R-12-9.
R-12-8.................................. Recommends that PHMSA inform pipeline Closed.**
operators about the circumstances of the
accident and advise them of the need to
inspect pipeline facilities after
notification of accidents occurring in
railroad rights-of-way.
R-14-1.................................. Recommends that FRA work with PHMSA to Yes.
expand hazardous materials route planning
and selection requirements for railroads
under the HMR to include key trains
transporting flammable liquids as defined
by the Association of American Railroads
Circular No. OT-55-N and, where
technically feasible, require rerouting
to avoid transportation of such hazardous
materials through populated and other
sensitive areas.
R-14-2.................................. Recommends that FRA develop a program to No.***
audit response plans for rail carriers of
petroleum products to ensure that
adequate provisions are in place to
respond to and remove a worst-case
discharge to the maximum extent
practicable and to mitigate or prevent a
substantial threat of a worst-case
discharge.
R-14-3.................................. Recommends that FRA audit shippers and Yes.
rail carriers of crude oil to ensure they
are using appropriate hazardous materials
shipping classifications, have developed
transportation safety and security plans,
and have made adequate provision for
safety and security.
R-14-4.................................. Recommends that PHMSA work with FRA to Yes.
expand hazardous materials route planning
and selection requirements for railroads
under Title 49 Code of Federal
Regulations 172.820 to include key trains
transporting flammable liquids as defined
by the AAR Circular No. OT-55-N and,
where technically feasible, require
rerouting to avoid transportation of such
hazardous materials through populated and
other sensitive areas.
R-14-5.................................. Recommends that PHMSA revise the spill No.***
response planning thresholds contained in
Title 49 Code of Federal Regulations Part
130 to require comprehensive response
plans to effectively provide for the
carriers' ability to respond to worst-
case discharges resulting from accidents
involving unit trains or blocks of tank
cars transporting oil and petroleum
products.
R-14-6.................................. Recommends that PHMSA require shippers to Yes.
sufficiently test and document the
physical and chemical characteristics of
hazardous materials to ensure the proper
classification, packaging, and record-
keeping of products offered in
transportation.
----------------------------------------------------------------------------------------------------------------
* Under R-12-9, NTSB recommends that AAR: Review the design requirements in the AAR Manual of Standards and
Recommended Practices C-III, ``Specifications for Tank Cars for Attaching Center Sills or Draft Sills,'' and
revise those requirements as needed to ensure that appropriate distances between the welds attaching the draft
sill to the reinforcement pads and the welds attaching the reinforcement pads to the tank are maintained in
all directions in accidents, including the longitudinal direction. These design requirements have not yet been
finalized by the AAR.
** On July 31, 2012, PHMSA published in the Federal Register (77 FR 45417) an advisory bulletin to all pipeline
operators alerting them to the circumstances of the Cherry Valley derailment and reminding them of the
importance of assuring that pipeline facilities have not been damaged either during a railroad accident or
other event occurring in the right-of-way. This recommendation was closed by NTSB on September 20, 2012. This
action is accessible at the following URL: https://phmsa.dot.gov/pipeline/regs/ntsb/closed.
*** PHMSA in consultation with FRA is concurrently publishing an ANPRM (Docket Number PHMSA-2014-0105) that will
address these recommendations.
[[Page 45037]]
IV. Comments on the ANPRM
A. Commenter Key. As of June 2014, Table 13 provides a list of
comments posted to the docket.
Table 13--Commenter Key
------------------------------------------------------------------------
------------------------------------------------------------------------
(017) Allen Maty....................... (018) Emanuel Guerreiro.
(019) Brant Olson...................... (021) Eugene Matzan/Commercial
Wheel System.
(022) City of Loves Park............... (023) Senator Charles Schumer.
(024) Village Board of Iverness, IL.... (025) City of Wood Dale, IL.
(026) Barrington Township, IL.......... (027) Village of Mt. Prospect,
IL.
(028) Carol Stream, IL................. (029) Village of Schiller Park,
IL.
(030) City of Plano, IL................ (031) City of Frankfort, IL.
(032) Village of Hainesville, IL....... (033) City of Crest City
Council, IL.
(034) Village of Vernon Hills,......... (035) Village of Glendale
Heights.
(036) Village of South Barrington, IL.. (037) Volpe National
Transportation Systems Center
(Volpe), Research and
Innovative Technology
Administration, DOT.
(038) Volpe National Transportation (039) Village of Gilberts, IL.
Systems Center (Volpe).
(040) Village of Wadsworth, IL......... (041) City of Braidwood, IL.
(042) Bartlett Fire Protection (043) Rolling Meadows, IL.
District, IL.
(044) Compressed Gas Association (CGA): (045) City of Warrenville, IL.
P-1519.
(046) City of Highland Park, IL........ Village of Oswego, IL.
(048) Anonymous........................ (049) Trudy McDaniel.
(050) Village of Mokena, IL............ (052) Village of North Aurora,
IL.
(053) Metro West Council of Government, (054) Village of Elburn, IL.
Aurora, IL.
(055) Village of Hampshire, IL......... (056) Village of Wayne, IL.
(057) Village of Green Oaks, IL........ (058) Village of Western
Springs, IL.
(059) Village of Hinckley, IL.......... (060) Village of Diamond, IL.
(061) Village of Lake Barrington, IL... (062) Vermont League of Cities
and Towns, Montpelier,
Vermont.
(063) City of Prospect, IL............. (064) Fred Millar.
(065) Megan Joyce...................... (066) Christopher Lish.
(067) Village of Kaneville, IL......... (068) Village of North
Barrington, IL.
(069) Village of Tower Lakes, IL....... (070) Barrington Area Council
of Governments (BACOG),
Barrington, IL.
(072) Rail Users Network (RUN)......... (074) Village of Deer Park, IL.
(075) Robert Hodge..................... (076) Skagit Audubon, Mount
Vernon, WA.
(077) Sheet Metal, Air, Rail, (078) Anonymous.
Transportation Union (SMART).
(079) Growth Energy, Washington, DC.... (080) Village of Burlington,
IL.
(081) City of St. Charles, IL.......... (082) Village of Hoffman
Estates, IL.
(083) Village of Hawthorn Woods, IL.... (084) Village of Hanover Park,
IL.
(085) Village of Maple Park, Kane and (086) City of Carbondale, IL.
Dekalb Counties, IL.
(087) Village of Campton Hills, IL..... (089) CREDO Action (CREDO).
(090) Association of American Railroads (091) James Jackson.
(AAR) and the American Short Line and
Regional Railroad Association (ASLRRA).
(092) Eldon Jacobson................... (093) The Regional Answer to
Canadian National (TRAC).
(094) Eva Lee.......................... (095) Cuba Township, IL.
(096) Village of Chicago Ridge, IL..... (098) Railway Supply Institute
(RSI).
(099) Solvay USA (Solvay).............. (100) U.S. Chemical Safety
Board (USCSB).
(101) Sierra Club: 23,200 commenters... (102) Mary Ruth Holder.
(103) Michael Bailey................... (104) Phyllis Dolph.
(105) Nathan Luke...................... (106) Russell Pesko.
(107) Michael Reich.................... (108) David C. Breidenbach.
(109) The Fertilizer Institute (TFI)... (110) Village of Barrington, IL
and the TRAC Coalition.
(111) David C. Breidenbach............. (112) Montana Department of
Environmental Quality (MTDEQ).
(113) City of Lake Forest, IL.......... (114) Maine Municipal
Association, Augusta, ME
(MMA).
(115) City of Northlake, IL............ (116) Village of Minoa, NY.
(117) City of Coon Rapids, MN.......... (118) Village of Grayslake, IL.
(119) Eastman Chemical Company (ECC)... (120) City of Fort Collins, CO.
(121) CREDO Action (CREDO; replaces (122) Oil Change International
089): 66,064 commenters. (OCI): 8,727 commenters.
(123) The Chlorine Institute (CI)...... (124) Renewable Fuels
Association (RFA).
(125) Village of Berkeley, IL.......... (126) Watco Companies L.L.C.
(Watco).
(127) The National Industrial (128) Institute of Makers of
Transportation League (NITL). Explosives (IME).
(129) Hess Corporation (Hess).......... (130) North American Freight
Car Association (NAFCA).
(131) New Progressive Alliance (NPA)... (132) The Greenbrier Companies,
Inc. (Greenbrier).
(133) The Railway Supply Institute (134) GLNX Corporation (GLNX).
Committee on Tank Cars (RSICTC).
(135.1) Dow Chemical Company (Dow)..... (135.2) Dow Chemical Company
and Union Pacific Railroad
(DCCUPR).
(136) American Chemistry Council (ACC). (137) Dangerous Goods Advisory
Council (DGAC).
(138) Forest Ethics: 1,489 commenters.. (139) American Petroleum
Institute (API).
(140) National Transportation Safety (141) Petroleum Association of
Board (NTSB). Wyoming (PAW).
(142) Anonymous........................ (143) Rein Attemann.
(144) Natural Resources Defense Council (145) Lloyd Burton, PHD.
(NRDC).
[[Page 45038]]
(146) City of Madison, WI.............. (147) City of Northlake, IL.
(148) Shell Chemical LP (Shell)........ (149) The Accurate Tank Advisor
(ATA).
(150) Senator Charles E. Schumer....... (151) Call to Action Meeting
Documentation.
(152) City of Elmhurst, IL............. (153) The Sierra Club: 52,615
commenters.
(154) Leif Jorgensen................... (155) U.S. DOT/PHMSA Meeting
Record.
(156) Railway Supply Institute Comments (157) BNSF Meeting Record.
(158) Department of Law City of Chicago (159) City of Chicago Comments.
(160) Irv Balto Comments............... (161) Irv Balto Comments.
(162) EO 12866 Meeting w/API 05.19.14.. (163) Meeting w/American
Chemistry Council 05.12.14.
(164) Meeting w/Growth Energy and RFA (165) Meeting w/North Dakota
05.12.14. Petroleum Council 05.12.14.
(166) Meeting w/Quantum Energy 05.21.14 (176) Meeting w/Statoil
05.12.14.
------------------------------------------------------------------------
B. Summary of Comments Relevant to the Proposed Amendments in this NPRM
In response to the September 6, 2013 ANPRM, PHMSA received 113
comments representing over 152,000 signatories related to the eight
petitions for rulemaking and four NTSB recommendations referenced in
the ANPRM and applicable to the transportation of hazardous materials
in commerce. PHMSA solicited public comment on whether the potential
amendments would enhance safety and clarify the HMR with regard to rail
transport. Specifically, these potential amendments, if adopted, would
do the following: (1) Relax regulatory requirements to afford FRA
greater discretion to authorize the movement of non-conforming tank
cars; (2) impose additional requirements that would correct an unsafe
condition associated with pressure relief valves (PRV) on rail cars
transporting carbon dioxide, refrigerated liquid; (3) relax regulatory
requirements applicable to the repair and maintenance of DOT
Specification 110, DOT Specification 106, and ICC 27 tank car tanks
(ton tanks); (4) relax regulatory requirement for the removal of
rupture discs for inspection if the removal process would damage,
change, or alter the intended operation of the device; and (5) impose
additional requirements that would enhance the standards for DOT
Specification 111 tank cars used to transport PG I and II hazardous
materials. This NPRM addresses the four petitions for rulemaking that
are related to the DOT Specification 111 tank car (P-1577, P-1587, P-
1595, and P-1612). The NTSB recommendations directly relate to the
enhancement of DOT Specification 111 tank cars.
We received comment submissions from local communities, cities, and
towns; rail carriers; offerors; suppliers of equipment; tank car
manufacturers; environmental groups; NTSB; and members of the U.S.
Congress. The comments provide many potential solutions to the risks
associated with HHFTs. A common theme among the commenters is that they
support changes that will prevent another catastrophic train accident.
Table 14 provides a brief summary based on key concerns of groups of
commenters:
Table 14--General Overview of Comments Received on the HM-251 ANPRM
----------------------------------------------------------------------------------------------------------------
Group of commenters Number of comments Comment summary
----------------------------------------------------------------------------------------------------------------
Local communities, cities, towns........ 61 municipal and state Provided overwhelming support for:
government entities. Higher integrity tank car
construction standards;
Revised operational procedures;
and
Standards applicable to newly
constructed and existing DOT 111 tank
cars transporting any Packing Group I
and II materials.
Concerned public........................ 223 individual commenters.. Provided overwhelming support for:
Petition P-1587 (Barrington,
IL); and
NTSB Safety Recommendations that
requires higher integrity construction
and operational standards for new and
existing DOT-111 tank cars.
Rail carriers........................... AAR, American Short Line In their comments AAR and ASLRRA proposed
and Regional Railroad additional enhancements to its original
Association, GNLX petition for rulemaking (P-1577) such
Corporation. as:
Mandating the jacketed version
of the specifications discussed in the
petition for flammable liquids;
For flammable liquids, requiring
high-flow capacity pressure relief
devices;
Requiring thermal blankets or
thermal coatings when constructing or
modifying tank cars used to transport
all packing group I and II materials and
flammable liquids in packing group III;
and
The employment of designs that
ensure bottom outlet valves will remain
closed when the operating handles are
subject to impact forces.
Offerors................................ Multiple................... Commenters solicit PHMSA and FRA to:
Address accident root causes and
to keep tank cars on the track;
Conduct suggested initiatives,
including improvements in inspection and
track maintenance protocols;
Utilize available technology to
assist in reducing human error (e.g.,
Positive Train Control); and
Improve communication systems
for rail operations.
[[Page 45039]]
Tank Car manufacturers.................. Watco, Railway Supply The consensus among manufacturers of tank
Institute, SMART, cars is as follows:
Greenbrier Companies, The increase of tank shell
North American Freight Car thickness and application of tank head
Association. protection will substantially improve
the puncture resistance of DOT-111 tank
cars and provide better protection in
the event of a derailment;
Improved puncture resistance
will result in less product release and,
thus, smaller fires in the event of a
train accident;
The P-1577 (Petition) tank car's
enhancements include a pressure relief
device with a higher exit flow and lower
trigger point. This change to the
pressure relief device will improve the
potential for this equipment to operate
as intended in a fire situation; and
Enhancement is consistent with
the T87.6 Task Force's recommendation.
If any fire exposure should occur, the
enhanced pressure relief system will
serve to reduce the probability of a
high-energy release event.
Tank car requirements for new
cars should be more extensive than the
retrofit requirements for existing cars.
Environmental groups.................... Over 152,000 signatories... Support of NTSB Safety Recommendations
by:
Expressing concern over the
responsibility of local governments
having to provide emergency response
units to manage the impact of
derailments in communities across the
country; and
Expressing concern over the
significant costs to society associated
with clean-up and environmental
remediation.
NTSB.................................... ........................... Urges PHMSA to:
Take immediate action to require
a safer package for transporting
flammable hazardous materials by rail;
and
Take regulatory action that
applies to new construction and the
existing tank car fleet
With FRA, take action to address
routing, oil spill response plans, and
identification and classification of
flammable liquids by rail.
Congressional interest.................. 13 U.S. House and Senate Urges PHMSA to:
members. Take immediate action to require
a safer package for transporting
flammable hazardous materials by rail.
----------------------------------------------------------------------------------------------------------------
The most frequent comments received in response to the ANPRM
follow. These issues included operational controls that could be
implemented to address rail safety issues and how the existing fleet of
cars would be affected in the event of the adoption of a new tank car
standard (e.g., retrofitting). These specific issues and some of the
comments received are summarized below.
Operational issues--RSICTC commented that, ``[t]he overall safety
of hazardous material transportation by rail cannot be achieved by
placing the sole burden of that goal on the designs of tank cars.
Therefore while the industry supports safety-enhancing improvements to
the designs of tank cars, it also supports operational enhancements
that will address these root causes.'' Similarly, equipment suppliers
encouraged FRA to publish its final rule on rail integrity. Further,
the API states in its comments that, ``broken rails or welds caused
more major derailments than any other factor. According to task force
87.6, broken rails or welds resulted in approximately 670 derailments
between 2001 and 2010.'' Further, it states, ``RSICTC also supports the
work of the task force to examine additional operational enhancements
such as the alternative brake signal propagations systems, speed
restrictions for ``Key Trains''--unit trains containing 20 or more
loaded tank cars of PG I and II hazardous materials, enhanced track
inspection programs and improvements to the emergency response
system.''
Retrofits--While the P-1577 tank car enhancements will
significantly improve safety for newly manufactured tank cars, RSICTC
strongly urges PHMSA to promulgate a separate rulemaking for existing
tank cars that is uniquely tailored to the needs of the existing DOT-
111 tank car fleet. Further, it states, ``Should modifications be made
to the existing jacketed DOT-111s, we again urge PHMSA to allow these
modified cars to remain in active service for the duration of their
regulatory life.'' RSICTC also submits that PHMSA adopt a ten-year
program allowing compliance to be achieved in phases through
modification, re-purposing or retirement of unmodified tank cars in
Class 3, PG I and II flammable liquid service. Tank car modifications
supported by RSICTC include adding head shields, protecting top and
bottom fittings and adding pressure release valves or enhancing
existing pressure release valves. Greenbrier, a tank car manufacturer,
commented that, ``the most vital of these modifications is addition of
a trapezoidal or conforming half-height head shield to prevent
penetration of tank cars by loose rails. Together with the top and
bottom fittings protections and enhanced release valves, the
improvements can significantly limit the likelihood of breaching the
tank car.'' Further, Greenbrier is of the opinion that the ten-year
timeline suggested by RSICTC is excessive and unmodified tank cars
could and should be removed from hazardous materials service much
sooner. API and other commenters state in their comments that they are
strongly opposed to mandating any retrofits beyond the higher-flow
pressure relief device recommended by the T87.6 Task Force for thermal
protection due to the lack of economic and logistical feasibility.
V. Discussion of Comments and Section-by-Section Review
The vast majority of commenters request prompt action by PHMSA to
address the risk associated with HHFTs. PHMSA agrees that in light of
the recent accidents involving HHFTs prompt action must be taken to
address these trains. Therefore, we limit our
[[Page 45040]]
discussion of the comments received in response to the ANPRM to those
issues related to HHFTs. The remaining comments to the ANPRM and our
August 27-28, 2013 public meeting will be addressed in a future
rulemaking. Comments are available in the public docket for this NPRM,
viewable at https://www.regulations.gov or DOT's Docket Operations
Office (see ADDRESSES section above).
A. High-Hazard Flammable Train
In the ANPRM we asked several questions regarding AAR Circular No.
OT-55-N. Specifically, we asked if it adequately addressed the concerns
of the T87.6 Task Force, especially regarding speed restrictions. We
also asked if we should incorporate the ``key train'' requirements
contained in AAR Circular No. OT-55-N into the HMR, or if it should be
expanded to include trains with fewer than 20 cars.
Several commenters indicate that additional operational
requirements should be based upon the definition for a ``key train'' as
provided by AAR Circular No. OT-55-N. In addition, NTSB Recommendation
R-14-4 states,
Work with the Federal Railroad Administration to expand
hazardous materials route planning and selection requirements for
railroads under Title 49 Code of Federal Regulations 172.820 to
include key trains transporting flammable liquids as defined by the
Association of American Railroads Circular No. OT-55-N and, where
technically feasible, require rerouting to avoid transportation of
such hazardous materials through populated and other sensitive
areas.
Based on the Appendix A to Emergency Order No. 28 and the revised
definition of a ``key train'' under AAR Circular No. OT-55-N, PHMSA is
proposing to add a definition of ``high-hazard flammable train'' to
Sec. 171.8. Under the proposed definition, the term would mean a
single train containing 20 or more tank carloads of Class 3 (flammable
liquid) material.
Section 173.120 of the HMR defines a flammable liquid as a liquid
having a flash point of not more than 60 [deg]C (140[emsp14][deg]F), or
any material in a liquid phase with a flash point at or above 37.8
[deg]C (100[emsp14][deg]F) that is intentionally heated and offered for
transportation or transported at or above its flash point in a bulk
packaging, with certain exceptions. For transportation purposes,
examples of commodities that typically meet this definition are
acetone, crude oil, ethanol gasoline, and ethyl methyl ketone. A Class
3 (flammable liquid) material is further assigned to Packing Group I,
II, or III, based on its degree of danger, that is, great, medium, or
minor, respectively.
Because crude oil is a mined liquid, its flash point and initial
boiling point are variable and, as such, can be assigned to Packing
Groups I, II, or III. Because ethanol is not a mined liquid, its
initial boiling point and flash point are known (78 [deg]C and 9 [deg]C
respectively). Thus, ethanol is assigned to Packing Group II. That
said, our analysis finds that only crude oil and ethanol shipments
would be affected by the limitations of this rule as they are the only
known Class 3 (flammable liquid) materials transported in trains
consisting of 20 cars or more.
While both the Appendix A to Emergency Order No. 28 and the revised
definition of a ``key train'' under AAR Circular No. OT-55-N include
Division 2.1 (flammable gas) material and combustible liquids, PHMSA is
not proposing to include them in the definition of ``high-hazard
flammable train'' in this NPRM. By doing so, the existing fleet of DOT
Specification 111 tank cars can be repurposed and continue to be used
for flammable liquids when not being transported in a HHFT and
combustible liquids which pose a lower risk than other flammable
liquids. PHMSA and FRA seek comment on the definition of a ``high-
hazard flammable train'', PHMSA and FRA seek public comment on the
following discussions and questions. When commenting, please reference
the specific portion of the proposal, explain the reason for any
recommended change, and include the source, methodology, and key
assumptions of any supporting evidence.
1. PHMSA expects that the definition of HHFT would change the
operating practices and tank car packaging primarily for trains that
carry crude oil and ethanol. To what extent would definition of HHFT
affect the operating practices and tank car packaging trains carrying
other Class 3 flammable liquids?
2. Within the definition of HHFT, to what extent would adding or
removing hazardous materials or packing groups within a hazardous
material class affect the benefits and costs of this rule? In
particular, what are the benefits and costs of including Division 2.1
(flammable gas) material and combustible liquids within the definition
of HHFT?[bond]
3. To what extent do the covered hazardous materials, including
crude oil and ethanol, have differing risks when they are in HHFTs?
As described in the Overview section of this preamble, above, we
believe that most, if not all, of the rail community transporting oil,
including crude oil transported as a hazardous material, is subject to
the basic response plan requirement of 49 CFR 130.31(a), based on the
understanding that most, if not all, rail tank cars being used to
transport crude oil have a capacity greater than 3,500 gallons.
However, a comprehensive response plan for shipment of oil is only
required when the oil is in a quantity greater than 42,000 gallons per
package. Accordingly, the number of railroads required to have a
comprehensive response plan is much less, or possibly non-existent,
because a very limited number of rail tank cars in use would be able to
transport a volume of 42,000 gallons in a single package.\44\
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\44\ The 2014 AAR's Universal Machine Language Equipment
Register (UMLER) numbers showed 5 tank cars listed with a capacity
equal to or greater than 42,000 gallons, and none of these cars were
being used to transport oil or petroleum products.
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Based on this difference in plans and the recent occurrence of
high-profile accidents involving crude oil, the NTSB and TSB have
recommended in Safety Recommendation R-14-5 that the Department and
PHMSA reconsider the threshold quantity for requiring the development
of a comprehensive response plan for the shipment of oil.
While PHMSA will not be specifically addressing Oil Spill Response
Plans in this rulemaking, we will be addressing this topic in this
advance notice of proposed rulemaking under docket number PHMSA-2014-
0105 (RIN 2137-AF08). In this ANPRM we will be seeking comment on the
Oil Spill Prevention and Response Plans as they relate to the rail
transport of large quantities of oil. Specifically, we seek comment on
threshold quantity for a comprehensive plan to Sec. 130.31 and other
issues related to the Oil Spill Prevention and Response Plans as they
relate to rail transport.
B. Notification to State Emergency Response Commissions of Petroleum
Crude Oil Train Transportation
As previously discussed, on May 7, 2014, DOT issued an Emergency
Restriction/Prohibition Order in Docket No. DOT-OST-2014-0067
(Order).\45\ That Order required each railroad transporting 1,000,000
gallons or more of Bakken crude oil in a single train in commerce
within the U.S. provide certain information in writing to the SERC for
each state in which it operates such a train. The notifications made
under the Order must include estimated frequencies of affected trains
transporting Bakken crude oil through
[[Page 45041]]
each county in the state, the routes over which it is transported, a
description of the petroleum crude oil and applicable emergency
response information, and contact information for at least one
responsible party at the host railroads. In addition, the Emergency
Order requires that railroads provide copies of notifications made to
each SERC to FRA upon request and, make updated notifications when
Bakken crude oil traffic materially changes within a particular county
or state (a change of 25 percent or greater from the estimate conveyed
to a state in the current notification). DOT issued the Order under the
Secretary's authority to abate imminent hazards at 49 U.S.C. 5121(d).
The Order was issued in response to the crude oil railroad accidents
previously described, and is in effect until DOT rescinds the Order.
This proposal, if adopted in a final rule in this rulemaking
proceeding, would supplant the requirements in the Order.
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\45\ https://www.dot.gov/briefing-room/emergency-order.
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In this NPRM, PHMSA is proposing to codify and clarify the
requirements of the Order in the HMR, and is requesting public comment
on the various facets of this proposal. As previously discussed, the
amount of crude oil shipments via railroad tank car is increasing
rapidly. The transportation of any hazardous materials is inherently
dangerous, and transporting crude oil can be dangerous if the crude oil
is released into the environment because of its flammability. This risk
of ignition is compounded in the context of rail transportation of
crude oil. It is commonly shipped in HHFTs that may consist of over 100
loaded tank cars, and there appear to be uniquely hazardous
characteristics of crude oil, as previously discussed in this preamble.
With the rising demand for rail carriage of crude oil throughout the
U.S., the risk of rail accidents and incidents increases with the
increase in the volume and the length of haul of the crude oil shipped.
Based on a waybill sample, the total distance field was used to
estimate the average length of haul crude oil. PHMSA found that crude
oil travels over 1,000 miles on the rail network. As also previously
discussed, there have been several significant train accidents in the
U.S. and Canada over the last year resulting in deaths, injuries,
property and environmental damage that involved crude oil shipments.
These accidents have demonstrated the need for action in the form of
additional communication between railroads and emergency responders to
ensure that the emergency responders are aware of train movements
carrying large quantities of crude oil through their communities.
For purposes of this NPRM, PHMSA is proposing regulatory text that
would address the same trains as affected by the Emergency Order (i.e.,
trains transporting 1,000,000 gallons or more of Bakken crude oil).
Considering the typical 30,000-gallon capacity railroad tank car used
for the transport of crude oil, a 1,000,000-gallon threshold for a unit
train would require notification to SERC's or other appropriate state
delegated entities for unit trains composed of approximately 35 cars of
crude oil.\46\ For purposes of the Emergency Order, DOT assumed this
was a reasonable threshold when considering that the major incidents
described above all involved trains consisting of more than 70 railroad
tank cars carrying petroleum crude oil, or well above the Order's
threshold of 1,000,000 gallons or more of petroleum crude oil being
transported in a single train. In setting this threshold quantity of
1,000,000 gallons in the Order, DOT also relied on a Federal Water
Pollution Control Act mandate for regulations requiring a comprehensive
spill response plan to be prepared by an owner or operator of an
onshore facility.\47\
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\46\ This approximation assumes that the tank cars would not be
entirely filled to capacity.
\47\ See 40 CFR 112.20. The Federal Water Pollution Control Act,
as amended by the Oil Pollution Act of 1990, directs the President,
at section 311(j)(1)(C) (33 U.S.C. 1321(j)(1)(C)) and section
311(j)(5) (33 U.S.C. 1321(j)(5)), respectively, to issue regulations
``establishing procedures, methods, and equipment and other
requirements for equipment to prevent discharges of oil and
hazardous substances from vessels and from onshore facilities and
offshore facilities, and to contain such discharges.''
---------------------------------------------------------------------------
In the Order, DOT determined that SERCs were the most appropriate
point of contact to convey written notifications regarding the
transportation of trains transporting large quantities of Bakken crude
oil. Each state is required to have a SERC under the Emergency Planning
and Community Right-to-Know Act of 1986 (EPCRA). 42 U.S.C. 11001(a).
The EPCRA is intended to help local entities plan for emergencies
involving hazardous substances.\48\ Generally, SERCs are responsible
for supervising and coordinating with the local emergency planning
committees (LEPC) in states, and are best situated to convey
information regarding hazardous materials shipments to LEPCs and state
and local emergency response agencies.
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\48\ https://www2.epa.gov/epcra.
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After issuance of the Order, DOT received questions from railroads
regarding whether Fusion Centers could be utilized to make the
notifications required by the Emergency Order. Railroads share
information with Fusion Centers under existing Sec. 172.820 of the
HMR, PHMSA's regulation governing additional planning requirements for
transportation by rail of certain hazardous materials. DOT also
received inquiries regarding the Order's implications for Tribal
Emergency Response Commissions (TERCs). TERCs have the same
responsibilities as SERCs, with the Chief Executive Office of the Tribe
appointing the TERC.\49\ In response, DOT issued a Frequently Asked
Questions (FAQs) guidance document to address these inquiries.\50\ In
that FAQs document, DOT explained that if a State agrees that it would
be advantageous for the information required by this Emergency Order to
be shared with a Fusion Center or other State agency involved with
emergency response planning and/or preparedness, as opposed to the
SERC, a railroad may share the required information with that agency
instead of the SERC. DOT also explained that railroads were not
required to make notification under the Order to TERCs, but, rather,
that DOT would be reaching out to Tribal leaders to inform them that
TERCs could coordinate with the appropriate SERC in a state for access
to data supplied under the Emergency Order.
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\49\ https://www2.epa.gov/sites/production/files/2013-08/documents/epcra_fact_sheet.pdf.
\50\ https://www.fra.dot.gov/eLib/Details/L05237.
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After issuance of the Order, railroads were concerned that routing
and traffic information required to be provided to SERCs regarding
affected crude oil would be made public under individual states' open
records laws. DOT has since engaged in discussions with railroads and
states to address this concern. As explained in the FAQs document, DOT
prefers that this information be kept confidential, and acknowledged
that railroads may have an appropriate claim that this information
constitutes confidential business information, but that such claims may
differ by state depending on each state's applicable laws. DOT
encouraged the railroads to work with states to find the most
appropriate means for sharing this information (including Fusion
Centers or other mechanisms that may have established confidentiality
protocols). However, the EO and DOT's subsequent guidance did not
require that states sign confidentiality agreements to receive this
information, and DOT did not designate the information as Sensitive
Security Information (SSI) under the procedures governing such at 49
CFR Part 15. PHMSA understands that despite confidentiality concerns,
railroads are complying with the
[[Page 45042]]
requirements of the Order and have provided the required information to
States.
With regard to the identification of Bakken crude oil versus crude
oil extracted from other geographic locations, DOT acknowledges that
the HMR's current shipping paper requirements do not distinguish Bakken
crude oil from crude oil sourced in other locations. This may present
compliance and enforcement difficulties, particularly with regard to
subsequent railroads transporting petroleum crude after interchange(s)
with an originating or subsequent carrier. DOT explained in the FAQs
document that railroads and offerors should work together to develop a
means for identifying Bakken crude oil prior to transport, such as a
Standard Transportation Commodity Code number, that identifies the
crude oil by its geographic source. DOT also stated that for purposes
of compliance with the Emergency Order, crude oil tendered to railroads
for transportation from any facility directly located within the
Williston Basin (North Dakota, South Dakota, and Montana in the United
States, or Saskatchewan or Manitoba in Canada) is Bakken crude oil.
PHMSA notes it may be possible in any final rule action that this
proposed new Sec. 174.310 could be expanded to include threshold
quantities of all petroleum crude oils or all HHFTs (versus only trains
transporting threshold quantities of Bakken crude oil).
PHMSA therefore seeks public comment on the following discussions
and questions. When commenting, please reference the specific portion
of the proposal, explain the reason for any recommended change, and
include the source, methodology, and key assumptions of any supporting
evidence.
1. Whether codifying the requirements of the Order in the HMR is
the best approach for the notification requirements, and whether
particular public safety improvements could be achieved by requiring
the notifications be made by railroads directly to emergency
responders, or to emergency responders as well as SERCs or other
appropriate state delegated entities.
2. Whether the 1,000,000-gallon threshold is appropriate, or
whether another threshold such as the 20-car HHFT threshold utilized in
this NPRM's other proposals is more appropriate. If you believe that a
threshold other than 1,000,000 gallons is appropriate, please provide
any information on benefits or costs of the change, including for small
railroads.
3. Comments regarding parallel notification requirements for any
affected TERCs.
4. Comments regarding the other topics addressed in the FAQ's
document. In particular, PHMSA seeks comments on the confidential
treatment of data contained in the notifications to SERCs, and the
adoption of a means for identifying Bakken crude oil prior to rail
transportation.
5. Whether PHMSA should place restrictions in the HMR on the
disclosure of the notification information provided to SERCs or to
another state or local government entity.
6. Whether such information should be deemed SSI, and the reasons
indicating why such a determination is appropriate, considering safety,
security, and the public's interest in information.
7. What burden reduction would result from not having to
distinguish the source of the crude oil? What increase in burden would
result from the expanded applicability?
C. Rail Routing
We did not solicit comments on routing requirements for HHFTs in
the September 6, 2013 ANPRM. However, many government agencies and
citizens alike expressed concerns regarding the risks posed by such
rail traffic through their communities. Further, the issue was raised
during the RSAC hazardous materials working group meetings and the
Secretary's Call to Action. As a result of those efforts, the industry
has taken steps to extend the routing requirements in Sec. 172.820 of
the HMR to certain HHFTs transporting crude oil. AAR indicates that
railroads will focus on the risks related to population density along
routes by reducing train speed. Based on AAR's response to the Call to
Action, railroads will operate trains at 40 mph by July 1, 2014, for
any HHFT with at least one non-CPC 1232 DOT Specification 111 tank car
loaded with crude oil or one non-DOT specification tank car loaded with
crude oil while that train travels within the limits of any high-threat
urban area as defined by 49 CFR 1580.3.
We note that under AAR Circular No. OT-55-N, any train that meets
the ``key train'' definition is subject to a 50-mph speed restriction.
Further, any route defined by a railroad as a key route shall meet
certain standards described in OT-55-N. Wayside defective wheel bearing
detectors shall be placed at a maximum of 40 miles apart, or an
equivalent level of protection may be installed based on improvements
in technology. Main track on key routes shall be inspected by rail
defect detection and track geometry inspection cars or by any
equivalent level of inspection at least twice each year. Sidings on key
routes shall be inspected at least once a year, and main track and
sidings shall have periodic track inspections to identify cracks or
breaks in joint bars. Further, any track used for meeting and passing
key trains shall be FRA Class 2 track or higher. If a meet or pass must
occur on less than Class 2 track due to an emergency, one of the trains
shall be stopped before the other train passes. PHMSA and FRA request
comments on the requirements of AAR Circular No. OT-55-N specifically
in regard to track inspection. These comments may be considered for
future regulatory action.
This NPRM proposes to modify Sec. 172.820 to apply to any HHFT, as
PHMSA proposes to define this term in Sec. 171.8 (See discussion in
HHFT section.). The routing requirements discussed in this NPRM reflect
the practices recommended by the NTSB in recommendation R-14-4, and are
in widespread use across the rail industry for security-sensitive
hazardous materials (such as chlorine and anhydrous ammonia). As a
result, rail carriers must assess available routes using, at a minimum,
the 27 factors listed in Appendix D to Part 172 of the HMR to determine
the safest, most secure routes for security-sensitive hazardous
materials. See the Section (D) ``Overview of Current Regulations
Relevant to this Proposal'' of this preamble for more information on
routing.
PHMSA seeks public comment on the following discussions and
questions. When commenting, please reference the specific portion of
the proposal, explain the reason for any recommended change, and
include the source, methodology, and key assumptions of any supporting
evidence.
1. To what extent would the routing requirements change the
operational practices for small railroads, which PHMSA expects to have
limited routing options? What are the benefits and costs of applying
these requirements to small railroads?
2. How has the voluntary compliance with the routing requirements
in response to the Call to Action changed the operational practices for
crude oil shipments?
D. Classification and Characterization of Mined Liquids and Gases
As previously discussed, the proper classification and
characterization of a hazardous material is critical under the HMR, as
it dictates which additional requirements apply, such as the proper
[[Page 45043]]
operational controls and proper packaging selection.
Under the HMR, it is critical that the offeror of a material ensure
that a hazardous material has been classified and characterized
correctly. The classification of a hazardous material triggers the
corresponding packaging and hazard communication. Under Sec. 173.22 of
the HMR, it is the offeror's responsibility to properly ``class and
describe the hazardous material in accordance with parts 172 and 173 of
this subchapter.'' When a single material meets more than one hazard
class the shipping name must be selected based on the hazard precedence
table in Sec. 173.2a. Once an offeror has determined the hazard class
of the material, the offeror must select the most appropriate proper
shipping name from the HMT.
In the case of crude oil, relevant properties to properly classify
a flammable liquid include: flash point, and boiling point (See section
173.120). The HMR do not specifically provide requirements for
characterization tests however; relevant properties that may affect the
characterization of crude oil include corrosivity, vapor pressure,
specific gravity at loading and reference temperatures, and the
presence and concentration of specific compounds such as sulfur.
Characterization of certain properties enables an offeror to select the
most appropriate shipping name, and identify key packaging
considerations. Based on the shipping name the HMT provides the list of
packagings authorized for use by the HMR. As indicated in Sec.
173.24(e), even though certain packagings are authorized, it is the
responsibility of the offeror to ensure that such packagings are
compatible with their lading. Such information and determination of the
authorized packaging also ensure that the appropriate outage is
maintained in accordance with Sec. 173.24(a).
In the September 6, 2013 ANPRM, we did not request comments on the
classification of crude oil. Nonetheless, one commenter, David C.
Breidenbach, provided several comments regarding the volatility of
``gassy'' crude oil. Mr. Breidenbach's comments suggested the need to
conduct pre-movement sampling and safety certification, require
pressurized DOT Specification 112 tank cars for certain PG I crude oil,
and ensure that field operators adjust well head separators to remove
gas and develop gas processing infrastructure.
Classification and characterization were raised during an RSAC
hazardous materials working group meeting, in the Secretary's Call to
Action, under Operation Classification, in the agencies' Joint Safety
Advisories, and in the amended and restated March 6, 2014 DOT Emergency
Order. PHMSA's January 2, 2014 Safety Alert warns of crude oil
variability and emphasizes proper and sufficient testing to ensure
accurate characterization and classification. The Safety Alert
expresses PHMSA's concern that unprocessed crude oil may affect the
integrity of packaging or present additional hazards related to
corrosivity, sulfur content, and dissolved gas content. Proper
classification of crude oil has been a major focus of the PHMSA and FRA
initiative referred to as Operation Classification and the Secretary's
Call to Action. Further, the Department's February 25, 2014 Emergency
Order, as revised on March 6, 2014, requires those who offer crude oil
for transportation by rail to ensure that the product is properly
tested and classified in accordance with Federal safety regulations. As
a result of comments, concerns, and government and industry emphasis on
proper classification, in this NPRM, PHMSA proposes changes to the HMR
that clarify and enhance the current classification requirements for
mined gases and liquids.
The HMR require both the proper classification of hazardous
materials and the selection and use of proper packaging. Packaging
groups are designed to assign a degree of danger presented within a
particular hazard class. Packing Group I poses the highest danger
(``great danger'') and Packing Group III the lowest (``minor danger'').
PHMSA is proposing to revise the bulk packaging sections Sec. Sec.
173.241, 173.242, and 173.243 to provide the timeline for continued use
of existing DOT Specification 111 tank cars in HHFT service in
accordance with the following table:
Table 15--Timeline for Continued Use of DOT Specification 111 Tank Cars
in HHFT Service
------------------------------------------------------------------------
Packing group DOT 111 not authorized after
------------------------------------------------------------------------
I...................................... October 1, 2017.
II..................................... October 1, 2018.
III.................................... October 1, 2020.
------------------------------------------------------------------------
Based on the RSI's presentation to the NTSB on tank car production
capacity, it is anticipated that 33,800 tank cars could be manufactured
per year. In addition, PHMSA assumes that the current fleet size in
HHFT service is 72,000. PHMSA used this data to provide a phase out
period for DOT Specification 111 tank cars in certain HHFT service that
would ensure that sufficient time was provided to avoid a fleet
shortage in HHFT service. PHMSA requests comments on the proposed
timelines for discontinuing use of DOT Specification 111 tank cars in
HHFT service.
In Recommendation R-14-6 the NTSB recognized the importance of
sufficient testing and documentation of the physical and chemical
characteristics of hazardous materials to ensure the proper
classification, packaging, and record-keeping of products offered in
transportation. We agree with NTSB. Classification decisions are
essential for the selection of proper equipment (tank, service
equipment, interior lining or coating) and the use, maintenance, and
qualification of the equipment when shipping hazardous materials.
Proper classification is also essential for accommodating the risk-
based implementation schedule for increased tank car requirements
described below. The statement on a shipping paper is the offeror's
certification that a hazardous material is properly classified,
described, packaged, marked and labeled, and in proper condition for
transportation according to applicable DOT regulations. Packaging
decisions are based on the information provided by the offeror.
Incorrect classification and characterization of hazardous material may
lead to failures throughout the transportation system.
Examples where improper information from an offeror may result in
unsafe transportation conditions are found throughout the HMR.
Section 180.509(i) requires an owner of the interior
lining or coating of a tank car transporting a material that is
corrosive or reactive to the tank to ensure an inspection adequate to
detect defects or other conditions that could reduce the design level
of reliability and safety of the tank.
Section 180.509(i) also requires the owner of a tank car
used to transport a hazardous material to ensure the lining conforms to
Sec. Sec. 173.24(b)(2) and (b)(3) of the HMR. Further, the owner
``must use its knowledge of the service life of each coating or lining
and commodity combination to establish an appropriate inspection
interval for that coating or lining and commodity combination.''
Under Sec. 180.509(k) an owner of service equipment
``must analyze the service equipment inspection and test results for
any given lading and, based on the analysis, adjust the inspection and
test frequency to ensure that the design level of reliability and
safety of the equipment is met.''
[[Page 45044]]
Appendix D to Part 180 identifies hazardous materials
corrosive to tanks or service equipment, stating ``While every effort
was made to identify materials deemed corrosive to the tank or service
equipment, owners and operators are cautioned that this list may not be
inclusive.'' Tank car owners and operators are reminded of their duty
to ensure that no in-service tank will deteriorate below the specified
minimum thickness requirements in this subchapter. See Sec.
180.509(f)(3).
The properties of mined gases and liquids, including crude oil, are
variable based on time, method, and location of extraction. Whereas
manufactured goods often undergo a strict quality assurance process to
ensure characteristics are within defined parameters, mined gases and
liquids do not. Unlike manufactured goods, organic materials from oil
and gas production represent a unique challenge in regards to
classification. Differences in the chemical makeup of the raw material
can vary over time and geographical location. Typically, organic
materials from oil and gas production at a well head are passed through
a ``separator'' to remove the gas, sediment, and water from the crude.
As such, there are multiple hazardous materials that are commonly
shipped from the well-site including: Crude, natural gas condensate,
and natural gas liquid.
Given this variability, there is a responsibility under Sec.
173.22 of the HMR for an offeror to ensure the proper characterization
and classification of their materials. Proposed Sec. 173.41 would
explicitly require a sampling and testing program for mined gases and
liquids, including crude oil. Under proposed Sec. 173.41(a), this
program must address the following key elements that are designed to
ensure proper classification and characterization of crude oil:
Frequency of sampling and testing to account for
appreciable variability of the material, including the time,
temperature, means of extraction (including any use of a chemical),\51\
and location of extraction;
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\51\ This accounting for the method of extraction would not
require disclosure of confidential information.
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Sampling at various points along the supply chain to
understand the variability of the material during transportation;
Sampling methods that ensure a representative sample of
the entire mixture, as packaged, is collected;
Testing methods to enable complete analysis,
classification, and characterization of the material under the HMR;
Statistical justification for sample frequencies;
Duplicate samples for quality assurance purposes; and
Criteria for modifying the sampling and testing program.
The sampling and testing program should account for appreciable
differences in the material as a result of time, temperature, etc., but
need not measure ordinary and minor differences in materials. If an
offeror assigns all of its materials to the most stringent packing
group classification, this may serve as one possible justification for
a lower frequency of testing. The offeror would still need to justify
less frequent testing of other properties such as corrosivity. Sampling
along the length of the supply chain will be used to understand the
processing and transportation effects but may be less frequent than
final testing prior to rail car loading.
As a result of Secretary Foxx's call to Action, on February 21,
2014 the API agreed to pursue various actions including to work with
PHMSA and other representatives from the Department of Transportation
to share information and expertise on crude oil characteristics. API
created a working group on entitled the ``API Classification & Loading
of Crude Oil Work Group.'' Within this working group were two task
groups: ``Crude Oil Classification Task Group'' and the ``Crude Oil
Quantity & Quality Measurement Task Group.''
A six month schedule was launched in early 2014, with working
groups meeting every two weeks throughout the country. The goal of this
group was to develop a consensus industry standard for crude oil
testing, sampling and unloading. PHMSA personnel have been active
participants in these meetings. In June 2014 the API working group
finalized a draft standard ``Recommend Practices 3000'' (RP 3000). RP
3000 provides industry best practices, including those regarding
testing and sampling methods. The draft standard is currently in the
balloting process with API members and is on a path to finalization and
thus in not considered in the rulemaking. PHMSA is encouraged by the
development of such an industry standard and API's continued work in
the standard and beyond to improve the accuracy of classification of
materials and the overall safety or operational rail requirements. Once
finalized PHMSA may consider adoption of such a standard and in
addition those in the regulated community may petition for the
incorporation of such standard through the processes outlined in
section 106.95 of the HMR.
Proposed Sec. 173.41(b) would link the certification requirements,
as prescribed in Sec. 172.204, to the sampling and testing program.
Specifically, by certifying the shipment in accordance with Sec.
172.204, the offeror of the hazardous material is certifying compliance
with the sampling and testing program for mined gases and liquids
described above. Based on comments to the ANPRM, we considered
regulatory changes related to the vapor pressure of a flammable liquid.
As mentioned in the Background section of this preamble, above, prior
to 1990 the HMR clearly indicated that the packaging requirements for
flammable liquids are based on a combination of flash point, boiling
point, and vapor pressure. The regulations provided a point at which a
flammable liquid had to be transported in a tank car suitable for
compressed gases, commonly referred to as a ``pressure car'' (e.g., DOT
Specifications 105, 112, 114, and 120 tank cars). Specifically, Sec.
173.119(f) indicated that flammable liquids with a vapor pressure that
exceeded 27 psia but less than 40 psia at 100 [deg]F (at 40 psia, the
material met the definition of a compressed gas), were only authorized
for transportation in one of the authorized pressure cars. The older
regulations recognized that those flammable liquids that exhibited high
vapor pressures, such as those liquids with dissolved gases, require
additional care in packaging. We are not currently proposing any
regulatory changes related to vapor pressure of a material. However,
PHMSA seeks comments from the regulated community on the role of vapor
pressure in the classification, characterization, and packaging
selection process for a flammable liquid and whether regulatory changes
to establish vapor pressure thresholds for packaging selection are
necessary.
Proposed Sec. 173.41(c) would require that the sampling and
testing program be documented in writing and retained while it remains
in effect. It should be noted the while the sampling and testing
program is required be documented in writing and retained while it
remains in effect we are not require a specified retention requirement
for the actual testing records. We acknowledge testing results will be
supplemental materials to support the requirements of the sampling and
testing program. The proposed requirement specifies that the sampling
and testing program must be reviewed and revised and/or updated as
necessary to reflect changing circumstances. The most recent version
[[Page 45045]]
of the sampling and testing program, or portions thereof, must be
provided to the employees who are responsible for implementing it. When
the sampling and testing program is updated or revised, all employees
responsible for implementing it must be notified and all copies of the
sampling and testing program must be maintained as of the date of the
most recent revision. If a sampling and testing program is updated,
revised or superseded, documentation of the program that was updated,
revised, or superseded must be retained for 5 additional years.
Proposed Sec. 173.41(d) would mandate that each person required to
develop and implement a sampling and testing program must maintain a
copy of the sampling and testing program documentation (or an
electronic file thereof) that is accessible at, or through, its
principal place of business and must make the documentation available
upon request, at a reasonable time and location, to an authorized
official of DOT.
It should be noted above in early 2014 API created a working group
on entitled the ``API Classification & Loading of Crude Oil Work
Group.'' The goal of this group was to develop a consensus industry
standard (RP 3000) that would address testing and sampling of crude
oil. PHMSA personnel have been active participants in these meetings.
PHMSA is encouraged by the development of such an industry standard and
API's continued work in the standard and beyond to improve the accuracy
of classification of materials and the overall safety or operational
rail requirements. Once finalized PHMSA may consider adoption of such a
standard and in addition those in the regulated community may petition
for the incorporation of the standard through the processes outlined in
section 106.95 of the HMR.
PHMSA seeks public comment on the following discussions and
questions. When commenting, please reference the specific portion of
the proposal, explain the reason for any recommended change, and
include the source, methodology, and key assumptions of any supporting
evidence.
(1.) What are the differences in the process and costs for
classification of mined gases compared to mined liquids such as crude
oil?
(2.) How much variability exists across a region due to location,
time, temperature, or mining methods for gases and liquids?
(3.) Would more or less specificity regarding the components of a
sampling and testing program aid offerers of shipments to be in
compliance with proposed Sec. 173.41?
(4.) Do the guidelines provides sufficient clarity to offerors to
understand whether they are in compliance with these requirements?
(5.) How could PHMSA provide flexibility and relax the sampling and
testing requirements for offerors who voluntarily use the safest
packaging and equipment replacement standards?
E. Additional Requirements for High-Hazard Flammable Trains
In the September 6, 2013 ANPRM we outlined the additional safety
enhancements, which may include both rail car design and rail carrier
operational changes that were considered by the T87.6 Task Force, and
we provided the public an opportunity to comment. Below are the key
considerations of the task force from both a tank car design and
operations standpoint.
Table 16--Key Considerations and Findings of the T87.6 Task Force
------------------------------------------------------------------------
-------------------------------------------------------------------------
Tank car design
------------------------------------------------------------------------
Thermal protection to address breaches attributable to exposure to fire
conditions.
Findings--Modeling of tank cars exposed to pool fire conditions using a
version of AFFTAC current at the time the TF was active, and using pure
ethanol as a surrogate, indicate thermal protection and a jacket was
not necessary for a tank car to survive 100 minutes in a pool fire. A
pressure relieve valve with a flow capacity of 27,000 SCFM with a start
to discharge pressure of 75 psig was needed to ensure the tank car
survived 100 minutes.
------------------------------------------------------------------------
Roll-over protection to prevent damage to top and bottom fittings and
limit stresses transferred from the protection device to the tank
shell.
Findings--Research comparing the top fittings protection required for
the CPC-1232 compliance car and the protection required in the HMR for
certain tank cars based on dynamic loads was considered preliminary and
not sufficient to base a recommendation.
------------------------------------------------------------------------
Hinged and bolted manways to address a common cause of leakage during
accidents and Non-Accident Releases (NARS);
Findings--Representatives of the shipping community expressed the
following concerns regarding the elimination of hinged and bolted
manways.
The existing infrastructure at the loading and unloading
facilities has been designed make use of the 20'' manway.
Through the manway the facilities recover vapor, inspect
the interior of the cars, obtain samples of heels in the tanks,
insert a stinger used to dissipate energy of a fluid moving at a
high flow rate, gauge the volume in the car during loading, access
the car for periodic and ad hoc cleaning. In some cases all of the
loading/unloading appurtenances have been incorporated onto a
housing that fits over the manway.
If a bolted pressure plate like assembly is required the
loaded volume may be determined using existing technology. The
specific gravity of crude oil varies from 0.6 to 1.0 limiting the
usefulness of a magnetic gauging device.
Alternatives to hinged and bolted securement are currently under
development and testing.
------------------------------------------------------------------------
Bottom outlet valve (BOV) elimination;
Findings--The working group concluded elimination of the allowance for
BOVs is not a viable option in the near term. The Task Force then
considered enhanced protection of the bottom outlet valve. Appendix E
of the AAR's Tank Car Specifications provides the standards for bottom
discontinuity protection. In order to move forward with this concept,
the design criteria will need to be developed. Time constraints
prohibit this task force from advancing this concept. Also, inspection
of the 10 cars involved in a recent derailment indicates the bottom
outlet protection functions as designed and no valve were significantly
damaged.
AAR TCC created a docket T10.5 and a task force to evaluate bottom
outlet performance. Task force T87.6 recommends that the TCC add
development of design criteria for enhanced bottom outlet protection to
the T10.5 charge. The following are other ideas being investigated by
T10.5 that are germane to T87.6.
Shipment of the car without the BOV handle attached and
development of a standard/universal handle attachment.
Eliminate use of overly strong handle.
Incorporating operating stops on valve bodies.
[[Page 45046]]
The working group will also engage BOV manufacturers to
determine if valve configurations or design be altered to prevent
damage documented in recent derailments.
------------------------------------------------------------------------
Increasing outage from 1 percent to 2 percent to improve puncture
resistance.
Increasing the minimum allowed outage was a difficult option to evaluate
because the commodities are loaded below the reference temperature and
the outage at the loading temperature is well above the regulatory
minimum. It was reported Ethanol was loaded to an outage of
approximately 4%. The American Petroleum Institute (API) surveyed a
number of its members to learn the outage of ethanol as received. The
outages ranged from 2.86% to 6.23%.
To further evaluate the benefit of this option, the AFFTAC subgroup
performed simulations to determine the benefit (to survivability in a
pool fire) offered by increased outage. Based on the results of the
simulation a tank car with 2% outage had an insignificant change in
performance when exposed to a pool fire.
------------------------------------------------------------------------
Rail Carrier Operations
------------------------------------------------------------------------
Rail integrity (e.g., broken rails or welds, misaligned track,
obstructions, track geometry, etc.) to reduce the number and severity
of derailments;
Findings--The Task Force urged groups charged with addressing track
integrity issues to aggressively work toward a quick and meaningful
resolution. In addition, the Task Force urged developers and suppliers
of rail flaw detection technology to continue to make the advancement
and production of the technologies a priority.
------------------------------------------------------------------------
Alternative brake signal propagation systems ECP, DP, and two-way EOT to
reduce the number of cars and energy associated with derailments;
Findings--Based on the simulation results and analysis of the data it
was concluded the alternatives considered provided marginal benefits.
Moreover the identified obstacles to implementation represent a
considerable time and cost investment and the predicted benefits would
not be realized for months or years in the future. As such, this
working group will not make a recommendation related to alternative
brake signal propagation systems.
------------------------------------------------------------------------
Speed restrictions for key trains containing 20 or more loaded tank cars
(on August 5, 2013, AAR issued Circular No. OT-55-N addressing this
issue);
Findings--The working group recommended that OT-55 not be modified due
to the adverse impact on cycle times and the resulting increase in the
number of tank cars which would be required to transport these
commodities in the same time frame. Most of the benefit of the reduced
speed restriction is already in place, since five of the seven Class 1
railroads already handle unit trains of these commodities as key
trains.
------------------------------------------------------------------------
Emergency response to mitigate the risks faced by response and salvage
personnel, the impact on the environment, and delays to traffic on the
line.
Findings--The Task Force supports the RFA's proposed recommendation and
in turn, recommends the AAR request updates from the RFA regarding the
availability of mobile stores of AR-AFFF.
------------------------------------------------------------------------
As part of PHMSA and FRA's systematic approach to rail hazardous
materials transportation safety, in this NPRM, in addition to new tank
car design standards, PHMSA is proposing operational requirements for
HHFTs. Some of these operational requirements are consistent with the
T87.6 Task Force and discussed in further detail below.
a. Speed Restriction
Speed is a factor that may contribute to derailments. Speed can
influence the probability of an accident, as it may allow for a brake
application to stop the train before a collision. Speed also increases
the kinetic energy of a train resulting in a greater possibility of the
tank cars being punctured in the event of a derailment.
The laws of physics indicate that if an accident occurred at 40 mph
instead of 50 we should expect a reduction of kinetic energy of 36%.
After consultations with engineers and subject matter experts, we can
assume that this would translate to the severity of an accident being
reduced by 36%. A slower speed may allow a locomotive engineer to
identify a safety problem ahead and stop the train before an accident
occurs, which could lead to accident prevention. PHMSA only quantifies
benefits in this proposed rule from mitigating the severity of
accidents. With respect to prevention, PHMSA notes that reduced speeds
will reduce the risk of accidents on net, though some risks could
increase under limited circumstances.
PHMSA and FRA used a ten mile speed differential in calculating an
effectiveness rate for the 40 mph speed restriction options, which
assumes that at the time of an accident trains would be going 10 mph
slower if the speed restriction were at 40 mph rather than 50 mph.
Braking is often applied before an accident occurs, and the speed
differential at the time of an accident that results from trains
operating at top speeds of 50 mph and 40 mph could be different than 10
mph. Furthermore, in some cases, other restrictions on speed or
congestion could affect speed at the time of the accident. PHMSA lacks
a basis to modify the assumption that speeds would be 10 mph different
at the time of accidents and seeks comment on how we may better
determine how speed restrictions would affect actual speed at the time
of an accident.
A simulation program, Train Energy & Dynamics Simulator (TEDS) was
used to study the dynamics and energy levels of trains under a variety
of operational conditions. Specifically, TEDS was used to determine the
stopping distance and the rate of dissipation of kinetic energy (KE) of
a generic, 100 tank car train on level tangent track equipped with the
candidate brake signal propagation systems. The simulations were used
to determine the relative performance of the different systems. The
model was validated using brake signal propagation data from Wabtec and
data from a BNSF test performed in 2008.
This modeling tool was then used to determine the remaining energy
to be dissipated and the speed at selected locations in the train when
that tank car reached a defined point specified as the Point of
Derailment (POD). By comparing the results for each technology,
assumptions were made for the difference in number of cars reaching the
point of derailment, remaining kinetic energy of all of the cars in the
train at a set time interval, and conditional probability of release
(CPR) of the train. This modeling supported the conclusion that a 10
mph speed reduction would reduce the harm of a derailment by 36%.
[[Page 45047]]
PHMSA anticipates the reductions in the speed of trains that employ
less safe tank cars will prevent fatalities and other injuries, and
limit the amount of property damage done in an accident. PHMSA expects
fewer safety benefits would be realized from a reduction in speed as
the tank car fleet is enhanced as proposed in this NPRM.
As noted above, T87.6 Task Force considered this issue but did not
recommend action, primarily because of the ``adverse impact on cycle
times and the resulting increase in the number of tank cars which would
be required to transport these commodities in the same time frame.''
However, given the increasing risks of HHFTs, in the ANPRM we asked
several questions regarding AAR Circular No. OT-55-N. Specifically, we
asked if the Circular adequately addressed speed restrictions. The
majority of the commenters indicated that the current voluntary 50-mph
speed restriction is acceptable. Further, during the industry Call to
Action, the rail and crude oil industries agreed to consider further
voluntary improvements, including speed restrictions in high
consequence areas, similar to the requirements that are established by
the routing requirements in Part 172, Subpart I of the HMR. As a result
of those efforts, AAR indicates that railroads began operating certain
trains at 40 mph on July 1, 2014. This voluntary restriction applies to
any HHFT with at least one non-CPC 1232 DOT Specification 111 tank car
loaded with crude oil or one non-DOT specification tank car loaded with
crude oil while that train travels within the limits of any high-threat
urban area (HTUA) as defined by 49 CFR 1580.3.
In their comments, AAR and the ASLRRA stated,
Following Lac-M[eacute]gantic, AAR's and ASLRRA's members
reviewed their operating practices with respect to the
transportation of hazardous materials. The decision was made to
expand OT-55, the industry circular on recommended operating
practices, to encompass all hazardous materials, including flammable
liquids. OT-55's operating restrictions now apply to trains
containing one car of a TIH material, spent nuclear fuel, or high-
level radioactive waste or 20 cars of any combination of other
hazardous materials. The 20-car threshold was chosen in recognition
that in the context of Lac-M[eacute]gantic, the concern is over a
pool fire involving multiple cars. In addition, crude oil and
ethanol typically are shipped in unit trains.
Further, AAR and the ASLRRA stated,
OT-55 has existed for two decades and has been adhered to by the
railroad industry. There is no need to incorporate its provisions
into the hazardous materials regulations. With respect to the 50-mph
speed limit, that is the regulatory limit for TIH.\52\ AAR and
ASLRRA are unaware of any analysis justifying a lower speed limit
and is concerned that a lower speed limit will have the
counterproductive effect of causing shippers to divert freight to
other transportation modes.
---------------------------------------------------------------------------
\52\ 49 CFR 174.86(b).
Proposed Sec. 174.310(a)(4) would establish a 50-mph maximum speed
restriction for HHFTs. It was suggested that there is no need to
incorporate the speed restrictions of OT-55. OT-55 is a recommended
practice and, as such, does not carry the weight of law. A subscribing
railroad can, without concern of a penalty, move these trains at speeds
exceeding the industry standard and as discussed previously, increase
the energy and likelihood of catastrophic damage to tank cars involved
in a train accident. Codifying this voluntary commitment will ensure
that the benefits of these speed restrictions are realized
indefinitely. Without codification of these requirements the speed
restrictions could be subsequently lifted prematurely and increase
risk. Additionally, in the event that a rail carrier cannot comply with
the proposed braking requirements discussed in the Alternative Brake
Propagation Systems section of this NPRM, the rail carrier would not be
permitted to operate HHFTs at speeds exceeding 30-mph.
Finally, we are proposing three Options for a 40-mph speed
restriction for any HHFT unless all tank cars containing flammable
liquids meet or exceed the proposed standards for the DOT Specification
117 tank car. We request comments on which Option would have greatest
net social benefits and whether the 40-mph speed restriction is
necessary. Those 40-mph speed limit options are as follows:
Option 1: 40 mph Speed Limit All Areas
All HHFTs are limited to a maximum speed of 40 mph, unless all
tank cars meet or exceed the proposed performance standards for the
DOT Specification 117 tank car.
Option 2: 40 mph in Areas With More Than 100,000 People
All HHFTs--unless all tank cars containing flammable liquids
meet or exceed the proposed standards for the DOT Specification 117
tank car--are limited to a maximum speed of 40 mph while operating
in an area that has a population of more than 100,000 people, unless
all tank cars meet or exceed the proposed standards for the DOT
Specification 117 tank car. An area that has a population of more
than 100,000 people would be defined using municipal borders, as
determined by census population data. The 40 mph limitation to
maximum speed would apply when any part of a HHFT is operating
within that municipal border. PHMSA estimates that approximately 10%
of the track miles for crude oil and ethanol traffic are traversed
in cites with a population greater than 100,000 people. We seek
comments on this assumption. Therefore, only 10% of the track miles
would be impacted.
Option 3: 40 mph in HTUAs
All HHFTs--unless all tank cars containing flammable liquids
meet or exceed the proposed standards for the DOT Specification 117
tank car--are limited to a maximum speed of 40 mph while the train
travels within the limits of HTUAs, unless all tank cars meet or
exceed the proposed standards for the DOT Specification 117 tank
car. PHMSA estimates that approximately 2% of the track miles for
crude oil and ethanol traffic are traversed in HTUAs. We seek
comments on this assumption. Therefore, only 2% of the track miles
would be affected.
PHMSA has prepared and placed in the docket a RIA addressing the
economic impact of this proposed rule. In the RIA we provide an
analysis of speed restrictions, including the Options for the 40-mph
speed limit. Our analysis has several limitations, which are listed in
the RIA. The analysis extrapolates from the geometric characteristics
of a single 124-mile subdivision, which may not be representative of
crude and ethanol routes. In addition, we do not estimate any effects
from speed reductions on other types of rail traffic throughout the
rail network (e.g., passenger trains, intermodal freight, and general
merchandise).
PHMSA seeks public comment on the following discussions and
questions. When commenting, please reference the specific portion of
the proposal, explain the reason for any recommended change, and
include the source, methodology, and key assumptions of any supporting
evidence.
1. What would the effects be of a 40-mph speed limit for HHFTs on
other traffic on the network, including passenger and intermodal
traffic, under each of the three described Options?
2. PHMSA estimates the value of an hour of train delay to be $500.
What are the costs per hour of delayed HHFT traffic, and what are the
costs of delays for other types of traffic on the network?
3. PHMSA estimates that a 40-mph speed limit, from 50-mph, will
reduce the severity of a HHFT accidents by 36 percent,\53\ due to the
reduction in kinetic energy by 36 percent. What other factors, in
addition to kinetic energy
[[Page 45048]]
changes, would refine the methodology for calculating potential risk
reduction?
---------------------------------------------------------------------------
\53\ Kinetic energy varies directly with the square of speed
(velocity).
---------------------------------------------------------------------------
4. To what extent would a 40-mph speed limit in select areas cause
rail traffic to be diverted to other lines, and what are the benefits
and costs of this potential diversion?
5. To what extent would a 40-mph speed limit cause rail traffic,
particularly intermodal traffic, to be diverted onto truck or other
modes of transit as a result of rail delays, and what are the benefits
and costs of this potential diversion?
6. How might the extrapolation from the 124-mile subdivision to the
entire rail network produce over- or underestimates of the effects of
speed restrictions for HHFT routes?
7. What other geographic delineations--in addition to HTUAs and
cities with 100,000 people or more--should PHMSA consider as an Option
for a 40-mph speed restriction in the absence of a proposed DOT 117
tank car?
8. How would the safety benefits of the proposed speed limits
change if combined with the proposed braking systems?
9. What would be the benefits and costs of excluding existing
Jacketed CPC-1232 cars from the proposed 40 mph speed restrictions,
under each speed Option, if PHMSA selects a more stringent tank car
specification than the Enhanced Jacketed CPC-1232?
10. What would be the benefits and costs of limiting the proposed
40 mph speed restrictions, under each Option, only to DOT 111 tank cars
carrying a particular hazardous material (e.g., only crude oil)?
b. Alternative Brake Signal Propagation Systems
T87.6 Task Force did not recommend additional braking requirements,
stating that based on the simulation results and analysis of the data
it was concluded the additional alternatives considered provided
marginal benefits. Moreover the identified obstacles to implementation
represent a considerable time and cost investment and the predicted
benefits would not be realized for months or years in the future. The
group did acknowledge that an alternative signal transmission system,
such as an intermediate EOT device, may be a promising option.
However, given the increasing risks of HHFTs, in the September 6,
2013 ANPRM we specifically requested comments pertaining to alternative
brake signal propagation systems to reduce the number of cars and
energy associated with derailments.
ECP (Electronic Controlled Pneumatic brake system) simultaneously
sends a braking command to all cars in the train, reducing the time
before a car's pneumatic brakes are engaged compared to conventional
brakes. The system also permits the train crew to monitor the
effectiveness of the brakes on each individual car in the train and
provides real-time information on the performance of the entire braking
system of the train. ECP brake system technology also reduces the wear
and tear on brake system components and can significantly reduce fuel
consumption. All cars in a train must be equipped with ECP before a
train can operate in ECP brake mode.
DP (Distributed Power) is a system that provides control of a
number of locomotives dispersed throughout a train from a controlling
locomotive located in the lead position. The system provides control of
the rearward locomotives by command signals originating at the lead
locomotive and transmitted to the remote (rearward) locomotives. A
locomotive located \2/3\ of the way through a train consist may be able
to produce braking rates for the train that are close to those produced
by ECP brakes. The braking rates, however, are more effective when
derailments occur at the head of the train rather than closer to the
back of the train. Further, T87.6 Task Force found that, in practice,
rail carriers intentionally introduce a delay in emergency brake
application that negatively affects the overall benefits from enhance
signal transmission.
One commenter, API, indicates that DP serves as a means to increase
the speed of application of the airbrakes as the braking signal would
reach the cars throughout the train more rapidly. Further, API
indicates that some railroads have already begun using DP and it serves
as the fastest way to send braking signals to all of the cars. In
addition, API indicates that accidents resulting from brake failure in
one engine could be averted if another engine supports the air brakes
on the entire train. API encourages PHMSA to evaluate DP and the
development of a mid-train signaling device.
The two-way EOT device includes two pieces of equipment linked by
radio that initiate an emergency brake application command from the
front unit located in the controlling locomotive, which then activates
the emergency air valve at the rear of the train within one second. The
rear unit of the device sends an acknowledgment message to the front
unit immediately upon receipt of an emergency brake application
command. A two way EOT device is more effective than conventional
brakes because the rear cars receive the brake command more quickly.
FRA conducted simulations to better understand the effect on energy
dissipation and stopping distance of different brake signal propagation
systems; conventional brakes, DP configurations, and ECP. The
simulations were performed using the TEDS program, developed by Sharma
& Associates to study the dynamics and energy levels under a variety of
operating conditions. Derailments involving trains equipped with two
way EOT devices were not specifically simulated. In simulated
derailment speeds of 50 and 60 mph, at approximately the 9th car there
is a divergence in the kinetic energy of individual railcars at the
point of derailment between ECP, DP (EOT), and conventional brake
systems. At those speeds, if a derailment occurs at the first car,
changes in the brake signal propagation system will only be realized
after the 10th car. At a derailment speed of 40 mph the divergence
occurs at the 7th car. The following graphs show the reduction in
kinetic energy as a function of train speed and a tank car's position
in a train for each of the brake signal propagation systems described
above.
Figures 1, 2, 3 and 4 below are based on the following assumptions:
Each train includes three locomotives at 415,000 lbs., 100
cars at 263,000 lbs., train length 6,164 ft.
DP has two locomotives at front and one at rear of train.
DP \2/3\ has two locomotives at front of the train, and
one placed two thirds from the front.
Dynamic brakes were assumed to be inactive for the purpose
of the 18 percent effectiveness rate of DP, thus it is a fair statement
to say DP at the end of the train without the benefit of dynamic brakes
is equivalent to EOT. Therefore, for the purposes of our analysis, we
assumed EOT is as effective as DP when it is located at the end of the
train.\54\
---------------------------------------------------------------------------
\54\ The specifics of this model will be placed in the docket
for this rulemaking upon completion. This assumption would tend to
underestimate the benefits of ECP brakes, because it enhances the
safety level of the estimated baseline.
---------------------------------------------------------------------------
[[Page 45049]]
[GRAPHIC] [TIFF OMITTED] TP01AU14.008
[[Page 45050]]
[GRAPHIC] [TIFF OMITTED] TP01AU14.009
The following graph provides the results of a comparison of the
simulations of derailments at 40 and 50 mph. The data are the kinetic
energy versus position in a train operating with conventional brakes.
The trend line of the difference in energy per car is shown. The trend
line is relatively flat, but the slope begins to increase slightly
after the 15th car. This demonstrates that the slower the initial train
speed, the greater the effect of braking on the ability of the train to
dissipate energy.
[GRAPHIC] [TIFF OMITTED] TP01AU14.010
The results of these simulations suggest that alternative brake
signal propagation systems decrease brake signal propagation time
relative to the conventional brake system. Specifically, FRA
simulations estimated that:
Using its methodology to evaluate the probability of tank
car puncture DOT calculated that a derailment involving a train made up
of Option 1 tank cars (equipped with ECP brakes) will result in 36
percent fewer cars puncturing than the same train with conventional
brakes. As such DOT estimates that ECP brakes would reduce the severity
of a HHFT accident by an estimated 36 percent, compared to conventional
brakes.
Figures 1, 2 and 3 show that the ability for trains
operating with two-way EOT device and DP brake systems to dissipate
energy is between the abilities of those operating with ECP and
conventional brake systems. Accordingly, DOT estimates that two-way EOT
or DP would reduce the severity of a HHFT accident by 18 percent (half
of the 36% estimated for ECP brakes), compared to conventional brakes.
[[Page 45051]]
Based on Sharma's modeling, the effectiveness of ECP was determined
to be 36%, and DP was calculated (not simulated) to determine
effectiveness of about 18 percent. However, as both DP and EOT
effectiveness were calculated based on a number of factors and previous
model runs, PHMSA and FRA will place a technical supplement into the
rulemaking docket to provide greater detail on the inputs and
assumptions underlying the model.
In this NPRM we are proposing to require each HHFT to be equipped
with an enhanced brake signal propagation system. We are proposing an
implementation schedule that minimizes the impacts on rail carriers.
Specifically, subject to one exception, we are proposing to require the
following:
HHFTs to be equipped with a two-way EOT device as defined
in 49 CFR 232.5 or a distributed power system as defined in 49 CFR
229.5,, by October 1, 2015.
After October 1, 2015, a tank car manufactured in
accordance with proposed Sec. 179.202 or Sec. 179.202-11 for use in a
HHFT must be equipped with ECP brakes.
After October 1, 2015, HHFTs comprised entirely of tank
cars manufactured in accordance with proposed Sec. 179.202 and Sec.
179.202-11 (for Tank Car Option 1. the PHMSA and FRA Designed Car,
only), except for required buffer cars, must be operated in ECP brake
mode as defined by 49 CFR 232.5.
To reduce the burden on small carriers that may not have the
capital available to install new braking systems, we are proposing an
exception. If a rail carrier does not comply with the proposed braking
requirements above, the carrier may continue to operate HHFTs at speeds
not to exceed 30 mph. We will continue to monitor braking performance
and may consider other regulatory or non-regulatory actions in the
future on restrictions for specific containers or trains.
An ECP brake system permits the train crew to monitor the
effectiveness of the brakes on each individual car in the train and
provides real-time information on the performance of the entire braking
system of the train. ECP brake system technology also reduces the
degradation on brake system components and can significantly reduce
fuel consumption. Due to these added benefits, we believe that adding
ECP brake technology to these captive fleet trains will have greater
net social benefits than requiring only DP or EOT devices.
PHMSA seeks public comment on the following discussions and
questions. When commenting, please reference the specific portion of
the proposal, explain the reason for any recommended change, and
include the source, methodology, and key assumptions of any supporting
evidence.
1. What is the annual capacity of tank car and locomotive
manufacturing and retrofit facilities to install or implement ECP, DP,
and EOT systems on the HHFT fleet? To what extent will implementation
issues arise?
2. PHMSA estimates that ECP brakes cost $3,000 per new tank car,
$5,000 per retrofitted tank car, and $79,000 per locomotive. To what
extent do these estimates reflect the market prices for ECP?
3. PHMSA estimates that ECP brakes would reduce accident severity
by 36 percent compared to conventional brakes with EOT devices and by
18 percent compared to locomotives with DP or another EOT device. To
what extent do other simulation models, besides those used by FRA, or
the results of ECP pilot programs validate these results?
4. PHMSA expects that all railroads already have two-way EOT
devices, have DP, or operate at speeds lower than 30-mph, so PHMSA
estimates no benefits or costs for the 30-mph limit in the absence of
advanced braking systems. Do any railroads that operate at speeds
greater than 30-mph also not have two-way EOT devices or DP?
5. How would the safety benefits of the proposed braking systems
change if combined with the proposed speed limits and tank car
standards?
F. New Tank Cars for High-Hazard Flammable Trains
In the September 6, 2013 ANPRM we requested comments pertaining to
new construction requirements for DOT Specification 111 tank cars used
in flammable liquid service. Though commenters differ on the
applicability of a new construction requirement to all flammable
liquids, all support prompt action to address new construction of tank
cars.
In Recommendation R-12-5, NTSB recommends that we,
Require that all newly-manufactured and existing general service
tank cars authorized for transportation of denatured fuel ethanol
and crude oil in PGs I and II have enhanced tank head and shell
puncture resistance systems and top fittings protection that exceed
existing design requirements for DOT Specification 111 tank cars.
Several commenters requested that PHMSA not adopt standards of
construction for newly constructed tank cars beyond those of the CPC-
1232. Additionally, most commenters, including API, were strongly
against any retrofits of existing tank cars beyond minor modifications.
For example, according to API,
``There are approximately 15,000 cars built to the CPC-1232
standard currently in flammable liquid service. According to RSI,
Approximately 36,000 more cars will be built to the CPC-1232
industry standard for crude oil service by December 2015. The
industry has reached consensus on the P-1577 standard for tank cars
in crude oil and ethanol service, and it is therefore important to
issue regulations on these cars.''
We address retrofits of existing cars in the next section. This
section describes requirements for newly constructed tank cars used in
HHFT.
In this NPRM, we are proposing three Options for newly manufactured
tank cars that will address the risks associated with the rail
transportation of Class 3 flammable liquids in HHFTs. Tank cars built
to the proposed new standard will be designated ``DOT Specification
117.'' In addition, we are proposing a performance standard for the
design and construction of tank cars equivalent to the DOT
Specification 117. A tank car that meets the performance criteria will
be assigned to ``DOT Specification 117P.'' We propose to require new
tank cars constructed after October 1, 2015 that are used to transport
Class 3 flammable liquids in HHFT to meet the specification
requirements for the DOT Specification 117 tank car or the proposed
performance specifications. The proposed performance standard is
intended to encourage innovation in the design of tank car, use of new
materials, and incorporation of new appurtenances.
In addition, tank car manufacturers have the option to build a DOT
Specification 117 tank car, as outlined in the proposed specification
requirements. Both the prescribed specifications and the performance
standard were developed to provide improved crashworthiness relative to
the DOT Specification 111 tank car. In addition to proposing revisions
to Part 179 of the HMR to include the DOT Specification 117 and 117P
requirements, we are also proposing revisions to the bulk packaging
authorizations in Sec. Sec. 173.241, 173.242, and 173.243 to include
the DOT Specification 117 and 117P tank car as an authorized packaging
for those hazardous materials, as those sections are referenced in
column (8C) of the HMT. We note that, as stated in the introductory
text to Sec. Sec. 173.241, 173.242, and 173.243, each person selecting
a
[[Page 45052]]
packaging must consider the requirements of subparts A and B of Part
173 of the HMR and any special provisions indicated in column (7) of
the HMT.
Finally, we are proposing to incorporate by reference, in Sec.
171.7, Appendix E 10.2.1 of the 2010 version of the AAR Manual of
Standards and Recommended Practices, Section C--Part III,
Specifications for Tank Cars, Specification M-1002, (AAR Specifications
for Tank Cars). AAR frequently updates the AAR Specifications for Tank
Cars. Appendix E provides requirements for top fittings for certain
tank car Options provided below.
a. DOT Specification 117--Prescribed Car
PHMSA is proposing several revisions to the HMR that would change
the specification requirements for rail tank cars authorized to
transport crude oil and ethanol. The changes would stipulate a new tank
car performance specification--the DOT Specification 117 tank car--that
would be phased in over time depending on the packing group of the
flammable liquid. Revising or replacing the current standard for the
DOT Specification 111 tank car is not a decision that DOT takes
lightly. We seek to ensure that we select the car that will have the
greatest net social benefits, with benefits primarily generated from
the mitigation of accident severity. We also aware of, and account for,
the large economic effects associated with regulatory changes of this
scale, as tank cars are a long-term investment. For these reasons, we
are proposing three separate DOT Specification 117 Options and
requesting comments. The tank car Options being considered in this NPRM
are as follows:
Option 1: PHMSA and FRA Designed Car
Option 1 incorporates several enhancements designed to increase
puncture resistance; provide thermal protection to survive a 100-minute
pool fire; protect top fitting and bottom outlets during a derailment;
and improve braking performance. Among the proposed tank car designs,
Option 1 would minimize the consequences of a derailment of tank cars
carrying crude oil or ethanol. There would be fewer car punctures,
fewer releases from the service equipment (top and bottom fittings),
and delayed release of flammable liquid from the tank cars through the
pressure relief devices. The proposed enhancements are outlined in
detail below:
Key features of this tank car Option include the following:
286,000 lb. GRL tank car that is designed and constructed
in accordance with AAR Standard 286;
Wall thickness after forming of the tank shell and heads
must be a minimum of 9/16 inch constructed from TC-128 Grade B,
normalized steel;
Thermal protection system in accordance with Sec. 179.18,
including a reclosing pressure relief device;
Minimum 11-gauge jacket constructed from A1011 steel or
equivalent. The jacket must be weather-tight as required in Sec.
179.200-4;
Full-height, 1/2 inch thick head shield meeting the
requirements of Sec. 179.16(c)(1);
Bottom outlet handle removed or designed to prevent
unintended actuation during a train accident; and
ECP brakes.
Under Option 1, the DOT Specification 117 tank car would be
equipped with a top fittings protection system and nozzle capable of
sustaining, without failure, a rollover accident at a speed of 9 mph,
in which the rolling protective housing strikes a stationary surface
assumed to be flat, level, and rigid and the speed is determined as a
linear velocity, measured at the geometric center of the loaded tank
car as a transverse vector.
For Option 1, PHMSA estimates that the roll-over protection and
increased extra \1/8-inch\ of shell thickness would reduce crude oil
and ethanol accident severity by 10 percent relative to a new tank car
that would be constructed in the absence of this rule. Further, PHMSA
estimates that ECP brakes would reduce accident severity by 36 percent
compared to conventional brakes and 18 percent when compared to for EOT
devices or DP. PHMSA estimates that the addition of ECP brakes, roll-
over protection, and increased shell thickness would together add
$5,000 to the cost of a new tank car that would be constructed in the
absence of this rule.
Option 2: AAR 2014 Recommended Car
Option 2 is based on the AAR's recommended new tank car standard,
approximately 5,000 of which have been ordered by BNSF Rail
Corporation. On March 9, 2011 AAR submitted a petition for rulemaking
P-1577, which was discussed in the ANPRM. In response to the ANPRM, on
November 15, 2013, AAR and ASLRAA submitted as a comment \55\ provide
their recommendations for tank car standards that are enhanced beyond
the design in P-1577. Notable upgrades from AAR's initial petition
include increased shell thickness, jackets, thermal protection full-
height head shields instead of half-height head shields for jacketed
cars, top fittings protections, and bottom outlet handles that will not
open in a derailment.
---------------------------------------------------------------------------
\55\ See https://www.regulations.gov/#!documentDetail;D=PHMSA-
2012-0082-0090.
---------------------------------------------------------------------------
The Option 2 car has most of the same safety features as the Option
1 car, including the same increase in shell thickness, jacket
requirement, thermal protection requirement, and head shield
requirement, but it lacks rollover protection and the ECP brake
equipment. Installation of ECP brake equipment largely makes up the
cost differential between the Option 1 and 2 cars, and the differences
in estimated effectiveness are also largely a result of ECP brakes. In
essence, examining these cars side by side in the following analysis
provides a de facto comparison of the costs and benefits of equipping
high hazard flammable trains with ECP braking.
For Option 2, FRA estimates that the extra \1/8\ inch of shell
thickness would reduce crude oil and ethanol accident severity by 10
percent relative to the new car that would be constructed in the
absence of this rule. PHMSA estimates that the increased thickness
would add $2,000 to the cost of a new tank car that would be
constructed in the absence of this rule.
Option 3: Enhanced Jacketed CPC-1232
Option 3 is an enhanced jacketed CPC-1232 tank car standard. This
Option would modify the CPC-1232 standard by requiring improvements to
the bottom outlet handle and pressure relief valve. It would also
remove options (1) to build a car with weaker steel type but with added
shell thickness or (2) to build a car with a thicker shell but no
jacket. This standard is the car configuration PHMSA believes will be
built for HHFT service in absence of regulation, based on commitments
from one of the largest rail car manufacturers/leasers--Greenbrier,
Inc. and the Railway Supply Institute.\56\ This car is a substantial
safety improvement over the current DOT Specification 111 but does not
achieve the same level of safety as the Option 1 or Option 2 cars. This
tank car has a 7/16 inch shell, which is thinner than Option 1 or
Option 2 tank cars. Similar to the Option 2 car, this car lacks
rollover protection and ECP brake
[[Page 45053]]
equipment. Because PHMSA assumes that Option 3 is the car that would be
built in the absence of this rule, it estimates no costs or benefits
from Option 3 for new cars.
---------------------------------------------------------------------------
\56\ Greenbrier: https://www.regulations.gov/#!documentDetail;D=PHMSA-2012-0082-0155. RSI: https://www.regulations.gov/#!documentDetail;D=PHMSA-2012-0082-0156.
---------------------------------------------------------------------------
All of the Options provided above are designed to address the
survivability of the tank car and would mitigate the damages of rail
accidents better than the current DOT Specification 111. Specifically,
the tank car Options incorporate several enhancements to increase
puncture resistance; provide thermal protection to survive a 100-minute
pool fire; and protect top fitting and bottom outlets during a
derailment. Under all Options, the proposed system of design
enhancements would reduce the consequences of a derailment of tank cars
carrying crude oil or ethanol. There would be fewer car punctures,
fewer releases from the service equipment (top and bottom fittings),
and delayed release of flammable liquid from the tank cars through the
pressure relief devices.
Table 2 summarizes the safety features of the DOT
Specification 117 tank car Options proposed in this rule. Note that the
proposed Options differ on shell thickness, top fittings, and braking.
Table 17 summarizes the effectiveness of the proposed elements of
each option. The effectiveness was calculated using the following
assumptions:
PHMSA examined the 13 accidents provided in Table 3 to
arrive at its effectiveness rates. This subset of 13 accidents used to
calculate effectiveness rates may not be representative of all 40
mainline accidents, from 2006 to present, for trains carrying crude oil
and ethanol. (see Appendix B of the RIA for a complete listing of the
40 mainline train accidents during this timeframe). However, PHMSA uses
this subset because the data has been verified and demonstrative of
HHFT risk.
DOT Specification 111 tank cars composed the vast majority
of the type of tank cars involved in the derailments listed in Table 3.
The type of damages these tank cars experienced were used to design the
tank car options proposed in the NPRM.
The volume of lading lost from each tank car in the
derailments indicated in Table 3 compiled relative to the documented
damage to each tank car that lost lading. These values were used as the
baseline for tank car constructed to the current DOT 111 specification.
Improvement in performance was based on the following
assumptions.
[cir] The ratio of puncture force (DOT111/option) was used as a
multiplier to determine the reduction in lading loss.
[cir] Thermal protection prevented thermal damage that results in
loss of containment.
[cir] Top fittings protection halves the damage to service
equipment.
[cir] BOV modification prevents lading loss through valve.
The reduced volume of lost lading relative to each
enhancement was compared to the baseline to calculate respective
reduction or effectiveness.
PHMSA will place into the docket for this rulemaking a more
detailed technical supplement that describes the baseline accidents,
model inputs, and assumptions that were used to develop the
effectiveness rates for each tank car option). For a detailed
discussion of these safety features, please refer to Section F. New
Tank Cars for High-Hazard Flammable Trains.
Table 17--Effectiveness of Newly Constructed Tank Car Options Relative to the Non-Jacketed DOT111 Specification
Tank Car
----------------------------------------------------------------------------------------------------------------
Head Shell Top
Tank car Total (%) puncture puncture Thermal fittings BOV (%)
(%) (%) damage (%) (%)
----------------------------------------------------------------------------------------------------------------
Option 1.......................... 55 21 17 12 4 <1
Option 2.......................... 51.3 21 17 12 1.3 <1
Option 3.......................... 41.3 19 9 12 1.3 0
----------------------------------------------------------------------------------------------------------------
* The top fitting protection for the DOT117 is based on the load conditions described in 179.102-3. The top
fittings protection for the BNSF and CPC-1232 car meet the load conditions in M-1002 Appendix E, 10.2. The
former is a dynamic load and the latter is a static load. Modeling indicates the stresses imparted in the tank
shell during the dynamic loads is three time those encountered during the static load. Therefore, DOT assumes
the effectiveness of top fittings for the DOT 117 is 3 times that of the BNSF tank car.
PHMSA will place into the docket for this rulemaking a technical
supplement that describes the model inputs and assumptions that were
used to develop the effectiveness rates in table 17.
Puncture Resistance
Shell and head punctures are the failure modes that result in rapid
and often complete loss of tank contents. A HFFT poses a greater
increase risk resulting from puncture due to the volatility of the
lading. Minimizing the number of cars punctured in a derailment is
critical because flammable liquids, if ignited, can quickly affect the
containment of adjacent cars. For example, a derailment in Columbus,
Ohio in July 2012 involved 17 freight cars, three of which were tank
cars containing ethanol. One of the tank cars was punctured, releasing
ethanol, and a fire ensued. Two adjacent tank cars also carrying
ethanol were exposed to the fire for an extended period of time. Both
cars experienced a thermal tear, resulting in a release of product and
a fire ball. In many cases, tank cars of flammable liquid exposed to
pool fire conditions experience significant pressure rise. When the
pressure relief valve actuates to prevent an energetic failure of the
tank car, it discharges flammable liquid, prolonging the fire.
Shell Puncture
PHMSA examined data collected by both PHMSA and FRA for information
on derailments involving crude oil and ethanol. For the purposes of
this analysis PHMSA focused on main line train derailments beginning in
2006 and forward. We focused on this date range due to the apparent
increase in both the frequency and severity of derailments. PHMSA
believes that this recent trend is a result of increased use of HHFTs
to transport flammable material and we believe this trend will
continue. In reviewing the incidents in table 3, shell puncture is the
most common train accident damage that results in loss of lading. A
number of strategies exist to improve puncture resistance of a tank
car, including using higher strength and tougher steel and increasing
the thickness of the shell and head of the tank. Tougher steel absorbs
more energy by deforming. Thickness of the tank shell/head can be
increased and/or a jacket can be added to the design.
DOT is considering both of these strategies. While the shells and
heads of DOT Specification 111 and the CPC-1232 standard can be
constructed of A516-70 steel, all tank car design standard Options in
this proposed rule would require normalized TC-128 steel
[[Page 45054]]
because of its superior strength and toughness. Further, the head and
shells of DOT Specification 111 and the CPC-1232 standards are \7/16\
inch thick (not including the jacket). Options 1 and 2 propose to
require DOT Specification 117 tank car head and shells be a minimum of
\9/16\ inch thick.
Please note that current regulations do not require a jacket. This
rule requires an 11-gauge steel jacket. PHMSA expects all new tank cars
to have jackets in the absence of this rule, so we do not expect any
benefits or costs from this change.
Using the analytical method developed by E.I. DuPont de Nemours and
validated through testing performed at the Transportation Technology
Center in Pueblo, CO, available for review in the public docket for
this rulemaking, FRA calculated the shell puncture resistance of all
three Options compared to the DOT Specification 111 tank car.\57\
---------------------------------------------------------------------------
\57\ ``Detailed Puncture Analyses Tank Cars: Analysis of
Different Impactor Threats and Impact Conditions'' can be found at:
https://www.fra.dot.gov/eLib/details/L04420.
---------------------------------------------------------------------------
The proposed materials, minimum thickness of \9/16\ inch, and
jacket provide a 68 percent improvement in the puncture force for
Options 1 and 2 relative to the current specification requirements for
a DOT Specification 111 tank car. This translates to a 17 percent
effectiveness rate. A tank car constructed to the proposed requirements
of Option 3, would have a 35 percent improvement in puncture force
relative to the current DOT Specification 111 tank car.\58\ This
translates into a 9 percent effectiveness rate.
---------------------------------------------------------------------------
\58\ Modeling and simulation of puncture velocity indicate a
puncture velocity of approximately 7.4 mph for a legacy DOT
Specification 111; 9.6 mph for Option 3; and 12.3 mph for the cars
under Options 1 and 2. Puncture velocity is based on an impact with
a rigid 12'' x 12'' indenter with a weight of 297,000 pounds.
---------------------------------------------------------------------------
In addition, PHMSA and FRA do not expect the increased thickness,
combined with a full-height head shield and a jacket, in Options 1 and
2 to decrease new tank car capacity. The T87.6 Task Force, in
considering increased thickness and jacket recommendations, stated that
the increased weight per car ``results in a decrease in the capacity of
the tank and a commensurate increase in the number of shipments
required to meet customer demand. Additional shipments would result in
an increase in the number of tank cars derailed.'' However, for the
reasons mentioned in the section ``Effects of Increased Weight'' below,
PHMSA does not expect that these requirements will cause fully loaded
tank cars to exceed 286,000 GRL.
1b. Head Puncture
Puncture resistance of the tank head is another important
consideration. Table 3 above highlights this risk of HHFTs by
summarizing the impacts of major train accidents involving trains of
crude oil and ethanol. Derailment data from table 3 indicates that
approximately 30 percent of ethanol and crude oil tank cars experienced
punctures in their heads. Of the punctured heads, approximately 38
percent occurred in the top half, and 62 percent occurred in the bottom
half of the head.
Tank head puncture resistance has been the subject of a number of
previous rulemakings. On July 23, 1974, DOT's Hazardous Materials
Regulations Board published a final rule HM-109 (39 FR 27572) that
established requirements for head shields in the HMR at Sec. 179.100-
23. The requirements were for half height head shields (on non-jacketed
pressure cars) with specific minimum dimensions, and performance
requirements defined by the AAR impact test. The requirements were
based on three studies that indicate half height head shields were
between 50 percent and 77 percent effective.
On May 26, 1976, DOT's Materials Transportation Bureau published a
final rule under Docket HM-109 (41 FR 21475) that adopted minor
amendments to the head shield requirements.
On September 15, 1977, DOT's Materials Transportation Bureau
published a final rule under Docket HM-144 (42 FR 46306) that
introduced Sec. 179.105-5 Tank Head Puncture requirements, which
included performance standards and test requirements. Coupler restraint
and thermal protection systems were also included. Half height head
shields were not precluded from use as long as they met the
requirements in Sec. 179.100-23.
On September 21, 1995, DOT's RSPA published a final rule under
Dockets HM-201 and HM-175A (60 FR 49048) that introduced the current
Sec. 179.16 and removed Sec. Sec. 179.100-23 and 179.105-5. The new
requirements applied to tank cars transporting all Class 2 materials.
In the preamble of the rule PHMSA stated ``research demonstrates that
puncture resistance is an inter-related function of head thickness,
insulation thickness, and jacket thickness, and the concept of head
protection must include more than just traditional (half-height) head
shields.'' DOT maintains this position and, accordingly, is proposing
all Options for the DOT Specification 117 tank car with a jacket and
\1/2\ inch thick full height head shields.
The combination of the shell thickness and head shield of Options 1
and 2 provide a head puncture resistance velocity of 18.4 mph (21%
effectiveness rate). Because the Option 3 tank car has a \7/16\ inch
shell, as opposed to the \9/16\ inch shell in Options 1 and 2, it has a
head puncture resistance velocity of 17.8 mph.
The results of this modeling are described in Table 18.
Table 18--Shell and Head Puncture Velocities by Tank Car Option
------------------------------------------------------------------------
Shell puncture Head puncture
velocity velocity
Tank car (improvement (improvement
relative to DOT111 relative to DOT111
non-jacketed) non-jacketed)
------------------------------------------------------------------------
Option 1........................ 12.3 mph (66%).... 18.4 mph (114%).
Option 2........................ 12.3 mph (66%).... 18.4 mph (114%).
Option 3........................ 9.6 mph (30%)..... 17.8 mph (107).
CPC-1232 unjacketed............. 8.5 mph (15%)..... Top--10.3 (20%).
Bottom--17.6
(105%).
DOT-111 jacketed................ 9.3 mph (26%)..... 11.6 mph (35%).
------------------------------------------------------------------------
Thermal Protection System
In train accidents listed in Table 3 above, approximately 10
percent of tank car breaches were attributed to exposure to fire
conditions. It is worth distinguishing between insulation and thermal
protection. Insulation is intended to keep lading at or near a desired
temperature during
[[Page 45055]]
transportation. Insulation is ineffective at temperatures exceeding 350
[deg]F because it disintegrates into a powder. Thermal protection is
intended to limit the heat flux into the lading when exposed to fire.
Thermal protection will survive for a certain period of time in pool
fire conditions. Thermal protection will prevent rapid temperature
increase of the lading and commensurate increase in vapor pressure in
the tank. This limits the volume of material evacuated through the
pressure relieve valve and dangerous over pressurization of the tank.
All DOT Specification 117 options in this NPRM require a thermal
protection system sufficient to meet the performance standard of Sec.
179.18, and which must include a reclosing pressure release valve.
Section 179.18 requires that a thermal protection system be capable of
preventing the release of any lading within the tank car, except
release through the pressure release device, when subjected to a pool
fire for 100 minutes and a torch fire for 30 minutes. Typically, tank
cars with thermal protection are equipped with a weather-tight 11-gauge
jacket. Intumescent materials, which do not require a jacket, are
infrequently used because of high maintenance costs. The jacket
provides the necessary protection by shielding the radiated heat to the
commodity tank.
Consistent with current minimum industry standards and Federal
regulations for pressure cars for Class 2 materials, the T87.6 Task
Force agreed that a survivability time of 100-minutes in a pool fire
should be used as a benchmark for adequate performance in this proposed
rule. The 100-minute survival time is the existing performance standard
for pressure tank cars equipped with a thermal protection system and
was established to provide emergency responders with adequate time to
assess a derailment, establish perimeters, and evacuate the public as
needed, while also giving time to vent the hazardous material from the
tank and prevent an energetic failure of the tank car.
The Analysis of Fire Effects on Tank Cars (AFFTAC) \59\ was used to
evaluate the relative performance of tank cars equipped with different
thermal protection systems. The analysis simulated tank cars of varied
configurations (jackets and non-jacketed) and positions (rolled over at
different angles) exposed to pool and torch fires meeting the
requirements in the In evaluating the performance of the thermal
protection systems in the simulations, the T87.6 Task Force considered
the amount of material remaining in the tank at the time of breach,
rather than survival time, to be the best metric of the potential for
energetic rupture. The Task Force came to this conclusion because
research shows that there is a direct relationship between this amount
and the energy of the tank failure \60\ and, as with any simulation,
there are uncertainties in the absolute survival time estimates. Under
all simulation conditions and all thermal protection systems, when the
tank failed all of the lading had been vaporized. That indicates that
there would be little energy remaining in the tank to produce an
energetic rupture at the time of breach. Moreover, the thermal
protection prolonged the survivability of the tank by delaying the
moment where pressure in the tank exceeded the start to discharge of
the pressure relief valve, thus delaying the unintended release of
flammable liquid. Because all the thermal protection systems meeting
the Sec. 179.18 performance standard that PHMSA studied performed
equally well in the simulations, and because the simulations indicated
the importance of a pressure relief valve, PHMSA is not requiring a
particular system, but instead is requiring that a thermal protection
system meet the performance standard of Sec. 179.18 and include a
reclosing pressure relief device.
Top Fittings Protection
---------------------------------------------------------------------------
\59\ Information regarding AFFTAC can be found at the following
link. https://www.srconsult.com/AFFTACInfo.htm.
\60\ ``Fire Tests of Propane Tanks to Study BLEVEs [Boiling
Liquid Expanding Vapor Explosions] and Other Thermal Ruptures:
Detailed Analysis of Medium Scale Test Results'', Department of
Mechanical Engineering, Queen's University, Kingston, Ontario, Nov.
1997. Online link to study and research: https://me.queensu.ca/People/Birk/Research/ThermalHazards/.
---------------------------------------------------------------------------
The top fitting protection consists of a structure designed to
prevent damage to the tank car service equipment under specified
loading conditions. For the DOT Specification 117 is based on the load
conditions described in 179.102-3. The top fittings protection for the
BNSF and CPC-1232 car meet the load conditions in M-1002 Appendix E,
10.2. The former is a dynamic load and the latter is a static load.
Damage to top fittings can occur when a tank car rolls-over and the
equipment strikes the ground or another tank car or is stuck by another
car. The specification requirements must consider all of these
potential causes of damage to prevent loss of containment. The volume
of releases from top fittings is a fraction, typically less than 5
percent of the volume of releases from tank shell and head punctures.
Nonetheless, top fittings represent 25 percent of the documented damage
to tank cars in recent train accidents. A unique issue with derailments
of tank car containing flammable liquids is that ignited lading from a
single car can initiate a domino effect of heating an adjacent car(s)
which will expels flammable liquid from the PRV that fuels the existing
fire and effect additional cars. Preventing the release of flammable
liquids in a derailment, regardless of the volume that is lost from a
specific source, reduces risk to public health and the environment.
The T87.6 Task Force considered three options related to top
fittings with the dual purpose of improved crashworthiness and
reduction of NARs: Removal of vacuum relief valves (VRVs), elimination
of hinged and bolted manways, and roll-over protection.
VRVs, if operated properly, are an important feature of the tank
car's service equipment as they provide an additional safeguard against
implosion of tank cars that are filled with elevated temperature
material or are cleaned with steam or hot liquid. Tank cars are offered
with VRVs as standard equipment. They are often misused by personnel at
the loading or unloading facilities and used as venting equipment
during normal operations (tank cars are typically equipped with air
valves that are designed and intended for repeated opening and losing
for loading and unloading operations. The VRV is an emergency device to
function in only particular circumstances. As a result of misuse VRV
are a common source of non-accident releases. The task force evaluated
whether VRVs should be prohibited from application to all DOT
Specification 111 tank cars.
Hinged and bolted manways are a closure on manways of general
purpose tank cars (DOT Specification 111). The hinge and bolted design
permits repeated opening and closing for loading and unloading, and
inspection. Proper securement of hinged and bolted manways is sensitive
to the size and condition of sealing surface, the type of gasket,
condition of bolts and torque procedure. Unless all these factors are
considered when securing a tank car for transportation a release of
lading will occur resulting from the sloshing of the liquid in
transportation. In derailment conditions, if the manway cover is not
damaged by impact, leaks are often encountered in car rolled-over on
their side. Accordingly, the T87.6 Task Force evaluated the elimination
of hinged and bolted manways. For example, five
[[Page 45056]]
hinged and bolted manways were damaged (creating a leak point) in the
Arcadia, OH derailment. The damages included a shattered manway cover
and sheared bolts. In addition, hinged and bolted manways account for
nearly 30 percent of all NARS. Representatives of the shipping
community expressed several concerns regarding the elimination of
hinged and bolted manways, including infrastructure issues. The
infrastructure at many loading facilities is set up with a system that
seats on the manways and include a stinger to deliver the lading as
well as vapor recovery. In addition, the loading facilities often use
the manways as a means to inspect the gage bar to determine the outage,
inspect the condition of the siphon pipe, interior of the tank shell or
an interior coating. Alternatives to hinged and bolted securement are
currently under development and testing. This option is not being
considered for regulatory action at this time because the burden on the
shipping community may be reduced if alternatives are available at the
time of regulation.
As proposed, only the Option 1 tank car must be equipped with
protective structure capable of sustaining, without failure, a rollover
accident at a speed of 9 mph, in which the structure strikes a
stationary surface assumed to be flat, level, and rigid and the speed
is determined as a linear velocity, measured at the geometric center of
the loaded tank car as a transverse vector. Failure is deemed to occur
when the deformed protective housing contacts any of the service
equipment or when the tank retention capability is compromised.
For Options 2 and 3, newly constructed tank cars would require top
fittings consistent with the AAR's specification for Tank Cars, M-1002,
Appendix E, paragraph 10.2. The top fittings protection design
requirements are for static loads. The rollover protection performance
requirement prescribed in the HMR is for a dynamic load. The resultant
stresses in a protective housing and tank from the dynamic load exceed
those from the static loads by a factor of three based on a study by
Sharma & Associates \61\ comparing the performance of the different
systems under both the static requirements of top fittings protection
and dynamic conditions of roll-over protection. The industry was
concerned that a \7/16\ inch thick shell could not withstand the
stresses imparted by a roll-over protection structure. This concern
remains. However, there is general agreement that a tank car
constructed of \9/16\ inch steel is capable of withstanding the
stresses during a roll-over event. As such, a protective structures
meeting the rollover protection performance standard will offer
protection of the top fittings superior to that of a structure meeting
the static load requirements.
---------------------------------------------------------------------------
\61\ The studies (Phase I and Phase II) can be found on the e-
Library of the FRA Web site at: https://www.fra.dot.gov/eLib/details/L02545.
---------------------------------------------------------------------------
Bottom Outlet Protection
The bottom outlet protection ensures that the bottom outlet valve
does not open during a train accident. The NTSB recommended that PHMSA
require all bottom outlet valves used on newly-manufactured and
existing non-pressure tank cars are designed to remain closed during
accidents in which the valve and operating handle are subjected to
impact forces. The proposed requirements for all DOT Specification 117
Options in this NPRM require the bottom outlet handle to be removed or
be designed with protection safety system(s) to prevent unintended
actuation during train accident scenarios.
The T87.6 Task Force considered elimination of BOVs.
Representatives of the shipping community expressed the following
concerns regarding this idea:
BOVs are a valued feature of the tank car for the
shipping community. The BOV is used to unload, and in some cases,
load the tank cars.
The BOV is necessary when the car is cleaned to drain
the rinse liquid.
Eliminating the allowance for BOV will require major
alterations of existing infrastructure of loading and unloading
facilities.
Therefore, the AAR TCC created a docket T10.5 and a task force to
evaluate bottom outlet performance. The task force considered the
following ideas:
Shipment of the car without the BOV handle attached and
development of a standard/universal handle attachment.
Eliminating use of an overly strong handle.
Incorporating operating stops on valve bodies.
In addition to the AAR TCC, recommendations, PHMSA also received
NTSB Recommendation R-12-6. This recommendation requests that PHMSA
require all bottom outlet valves used on newly-manufactured and
existing non-pressure tank cars be designed to remain closed during
accidents where the valve and operating handle are subjected to impact
forces.
PHMSA has considered the loading and unloading concerns of offerors
regarding the removal of the bottom outlet valve entirely. Therefore,
PHMSA is not proposing to eliminate the BOV entirely. Instead, PHMSA is
proposing that on cars with bottom outlet valves, the bottom outlet
handle be removed or be designed to prevent unintended actuation during
train accident scenarios. For example, this requirement could be met
simply by removing the handle during transportation or redesigning
bottom outlet configurations (i.e. recessed valving).
Effects of Increased Weight
The additional safety features of the proposed new tank car
standard could increase the weight of an unloaded tank car. For
instance, all proposed Options for the DOT Specification 117 car
include head shields, a jacket, thicker tank shell steel, and other
safety features not required in DOT Specification 111 tank cars.
Additional weight for the tank car could lead to a reduction in lading
capacity per tank car, as rail cars must be under the applicable gross
rail weight (GRL) when fully loaded. However, PHMSA and FRA believe
there will not be less capacity in practice, for the following reasons:
PHMSA is proposing a performance standard and expects that
the regulations will spur innovation in tank car design and
construction. Industry is currently evaluating new, tougher steels as
well as composite materials and crash energy management systems
intended to improve energy absorption with little or no weight penalty.
Innovation will be driven by a desire to decrease the tare weight of
the tank car. Assuming the market will be interested if the new
materials will restore the pre-DOT Specification 117 tare weight and
cost no more than the materials in the DOT Specification 117, the
reduction will be at least 9%. This decrease in the tare weight will
increase the load limit (carrying capacity) of the car by 9% without
increasing material cost.
When considering risk associated with decreased tank car
load limit it is the number of trains and derailment rate that is
relevant. DOT believes the railroads will optimize unit train length
which may result in longer trains. Optimization will be based on a
number of factors including train length, available horse power, grade
along route, required speed, loading rack capacity and loop size.
Because there are so many variables it is difficult to predict the
change in operations resulting from a potential decrease in load limit.
As such, DOT is seeking comment on the issue.
The DOT 117 is authorized to operate at a GRL of 286,000
lbs. The regulations currently authorize the DOT 111 to operate at a
GRL of 263,000 lbs.
[[Page 45057]]
However, DOT 111 tank cars that meet the minimum standards provided in
FRA's Federal Register Notice of January 25, 2011 \62\ are permitted to
operate at a GRL of up to 286,000 lbs. The proposed tank car
specifications meet those minimum requirements and PHMSA and FRA
believe that the additional weight of the safety features will be
accommodated by the increase in allowable GRL and will not decrease the
load limit (or innage) as indicated in the table below. For example, a
jacketed CPC1232 can be loaded to 1% outage and not weigh 286,000
pounds (approximately 281,000 pound) and as such, there is no capacity
gain to be had unless the allowable GRL is increased beyond 286,000.
---------------------------------------------------------------------------
\62\ This FR Notice required compliance with AAR standard S286.
AAR Standard S-286 applied to four axel freight cars designed and
designated to carry a gross rail load of greater than 268,000 pounds
and up to 286,000 pounds. The standard includes requirements for car
body design loads, fatigue design, brake systems. Bearings, axels,
wheels, draft system, springs, trucks, and stenciling.
---------------------------------------------------------------------------
Bridge capacity along the routes limits the GRL of a
particular railroad or segment of rail. The primary concern for this
issue is the terminal railroads. DOT believes all of the Class I RRs
are capable of 286,000. The ASLRRA, Web site indicates that nearly half
of its member railroads are capable of moving tank cars with a gross
rail load of 286,000. There is very little specific information
provided and perhaps a RR has a trestle on a line not capable of
handling a 286,000 car that would not necessarily affect the delivery
of crude oil to a customer because the trestle exists beyond the
delivery point. DOT is requesting information from industry that will
provide a better understanding of the capacity of the terminal
railroads.
The capacity of candidate tank cars are as follows:
--------------------------------------------------------------------------------------------------------------------------------------------------------
Ethanol Crude oil
Gross rail capacity capacity Total weight Total weight
Tank car characteristics load Tare weight (6.58 lbs./ (6.78 lbs./ of tank car of tank car
gallon) gallon) (ethanol) (crude)
--------------------------------------------------------------------------------------------------------------------------------------------------------
DOT 111 specification non-jacketed...................... 263,000 67,800 29,666 28,790 263,000 263,000
286,000 67,800 29,700 29,700 233,226 269,166
DOT111/CPC1232 non jacketed............................. 263,000 75,200 28,540 27,699 263,000 263,000
286,000 75,200 29,700 29,700 270,626 276,566
DOT111/CPC1232 jacketed................................. 263,000 80,800 27,690 26,873 263,000 263,000
286,000 80,800 29,700 29,700 276,226 282,166
FRA and PHMSA designed car (Option 1)................... 263,000 85,500 26,976 26,180 263,002 263,000
286,000 85,500 29,700 29,572 280,926 286,000
--------------------------------------------------------------------------------------------------------------------------------------------------------
* 29,700 gallons is the minimum allowable outage (1%) on a 30,000 gallon capacity car.
Note: For cars operating at a gross rail load of 286,000 pounds there is no loss of capacity.
Note: If limited to 263,000 pound gross rail load, all cars except the legacy DOT Specification 111 will have a lower capacity. The DOT Specification
117 represents a larger decrease in capacity than the DOT Specification 111/CPC-1232 jacketed.
As a result, we do not expect more, or longer, trains being offered
into transportation as a result of any tank car requirement options in
this proposal. We request comments on our rationale and conclusion that
there will be no reduction in tank car capacity.
PHMSA seeks public comment on the following discussions and
questions. When commenting, please reference the specific portion of
the proposal, explain the reason for any recommended change, and
include the source, methodology, and key assumptions of any supporting
evidence.
1. PHMSA expects that all new tank cars put into in crude oil and
ethanol service would, in the absence of this rule, have jacket,
thermal protection, TC-128 Grade B normalized steel, full height head
shield, enhanced top fittings protection, and bottom outlet valve
reconfigurations. Would any new crude oil or ethanol tank cars,
manufactured in 2015 and beyond, not have all of these features? If so,
please provide specific data on missing features and the numbers of
cars in each category.
2. For the reasons listed above, PHMSA estimates no decrease in
tank car capacity from the increased weight of Options 1 and 2.
However, some commenters on the ANPRM suggested otherwise. PHMSA
solicits data and other relevant information in order to be able to
fully evaluate such claims. To the extent that commenters believe tank
car capacity would be adversely affected, PHMSA seeks information on
the benefits and costs of any such effects or of industry responses
(such as developing innovative materials) to respond to capacity
reduction/weight increases.
3. Would the increased size and weight of the tank car Options have
any other effects not discussed in the NPRM or accompanying RIA? To
what extent would they affect braking effectiveness? To what extent
would they affect track safety performance? To what extent would they
affect loading practices?
4. What additional safety features not discussed here, if any,
should PHMSA consider? If so, please provide detailed estimates on the
costs and benefits of individual safety features.
5. Do any of the safety features included in any of the Options
have costs that are likely to exceed benefits? If so, please provide
detailed estimates on the costs and benefits of individual safety
features.
6. As noted above, PHMSA estimates that that the \1/8-inch\
thickness would provide an 9 percent reduction in accident severity and
would cost $2,000. To what extent does the risk reduction align with
the findings of other tank car effectiveness studies? To what extent
does this cost estimate reflect market prices?
7. For Option 1, PHMSA expects the upgrade to roll-over protection
can be made at almost no cost. To what extent does this cost estimate
reflect market prices?
8. What would be the benefits and costs of allowing CPC-1232 cars
ordered before October 1, 2015 to be placed into service for their
useful life? What, if any, additional safety features should be
required for these cars during their useful lives?
b. DOT Specification 117--Performance Standard
In this NPRM, we propose to require a tank car that is constructed
after October 1, 2015 and used to transport ethanol or crude oil or
used in a HHFT, to either meet the proposed DOT Specification 117
design requirements or the performance criteria. Under this proposal, a
car manufactured to the
[[Page 45058]]
performance standard must be approved in accordance with Sec.
179.13(a) and must incorporate several enhancements to increase
puncture resistance; provide thermal protection to survive a 100-minute
pool fire; and protect top fitting and bottom outlets during a train
accident. The proposed performance standard is intended to encourage
innovation in tank car designs, including materials of construction and
tank car protection features, while providing an equivalent level of
safety as the DOT Specification 117. Tank car manufacturers would be
allowed to develop alternative designs provided they comply with the
performance requirements. Under the proposal, such a design, for
example, may incorporate materials of construction that increase
puncture resistance but reduce the tank weight, increasing the amount
of product in a tank and reducing the number of shipments required to
move the same amount of hazardous materials.
A tank car that meets the performance requirements, if adopted,
will be assigned to ``DOT Specification 117P.'' Builders would have to
demonstrate compliance with the performance standards and receive FRA
approval prior to building the cars.
G. Existing Tank Cars for High-Hazard Flammable Trains
As discussed in Section F above, there are three proposed tank car
Options for new cars, each with a prescribed tank car and a performance
standard. PHMSA proposes to also require existing cars to meet the same
DOT Specification 117P performance standard as these new cars, except
for the requirement to include top fittings protections. Existing tank
car tanks may continue to rely on the equipment installed at the time
of manufacture. PHMSA chose not to include top fitting protections as
part of any retrofit requirement as the costliness of such retrofit is
not supported with a corresponding appropriate safety benefit.\63\
Therefore, retrofitted cars will meet the DOT Specification 117P
performance standard and may continue to rely on the equipment
installed at the time of manufacture. The Options for the performance
standard outlined above and in the regulatory text of this NPRM are:
---------------------------------------------------------------------------
\63\ The cost to retrofitting Top fitting protection (if no top
fitting protection) is estimated to be $24,500, while the comparable
effectiveness rates are low. For effectiveness rates see Table 19.
Option 1: PHMSA and FRA designed car;
Option 2: AAR 2014 Tank Car; and
Option 3: Enhanced Jacketed CPC-1232.
We request comments regarding the impacts associated with each tank
car option as a standard for existing tank cars. Specifically, we would
like to know which portions of the fleet commenters expect would be
retrofitted, repurposed, or retired under each option, and the
anticipated costs and benefits.
In the September 6, 2013 ANPRM we specifically requested comments
pertaining to the various retrofit options discussed in the tank car
petitions. In its comments, NTSB urges PHMSA to take immediate action
to require a safer package for transporting flammable hazardous
materials by rail. In its comments, NTSB restates its concerns that any
regulatory action should apply to new construction and the existing
tank car fleet.
Railway Supply Institute strongly urges PHMSA to adopt a separate
approach for existing tank cars that is uniquely tailored to the needs
of the existing DOT Specification 111 tank car fleet. It adds,
Many builders and offerors have already made a significant
capital investment in ordering and manufacturing new tank cars that
are built to the CPC-1232 standard and thus are also compliant with
the P-1577 standards. A total of 55,546 CPC-1232 compliant tank cars
will be in service by the end of 2015. This level of activity
represents an industry investment in excess of $7.0 billion. In
light of the industry's proactive decision to incorporate these new
safety enhancements by adopting this standard, RSICTC requests that
PHMSA recognize that these cars already contain safety enhancements
and thus exempt them from any additional modifications that may be
required under the future rule. RSICTC urges PHMSA to expeditiously
address this aspect of the rulemaking to remove any uncertainty
which may otherwise impede the enhancement of overall fleet safety
performance.
In their comments Watco and the Railway Supply Institute (RSI)
provided detailed cost information on each of the enhancements
necessary to bring older cars up to the new performance standard. These
include the cost of top fitting protections,\64\ jackets, thermal
protection or replacement of the pressure relief valve, a new bottom
outlet valve handle, full-height head shields, and ECP brake
installation (for Option 1).
---------------------------------------------------------------------------
\64\ Top Fitting Protections are new construction requirements
only and are not required as part of any retrofits.
Table 19--Retrofit Costs From Public Comments
------------------------------------------------------------------------
Retrofit option Cost
------------------------------------------------------------------------
Bottom outlet valve handle................................... $1,200
Pressure relief valve........................................ 1,500
New truck.................................................... 16,000
Thermal protection........................................... 4,000
Full jacket.................................................. 23,000
Full height head shield...................................... 17,500
Top fitting protection (if no top fitting protection) \68\... 24,500
ECP brakes................................................... 5,000
------------------------------------------------------------------------
Two retrofit options--increased \1/8-inch\ thickness and roll-over
protection--were not included in the public comments providing cost
estimates. We expect that existing tank cars with \7/16-inch\ shell
thickness will meet this any tank car standard with \9/16-inch\ shell
thickness by adding \1/8-inch\ thickness to the retrofitted jacket
(increasing the jacket thickness from its usual 11-gauge thickness),
and assume this thicker jacket costs an additional $2,000 (from the
estimated $23,000 cost for an 11-gauge jacket). In addition, we expect
no costs from any retrofit for roll-over protection relative to the
top-fitting the protection cost estimate provided in public comments.
Many public commenters raised technical issues and potential
implementation problems from an industry-wide retrofit for crude oil
and ethanol cars. For example, the API public comment noted issues with
the extra weight on stub sills and tank car structures, and issues with
head shields and brake wheels/end platforms, and issues with truck
replacement. API also expressed implementation concerns about shop
capacity, the current backlog of car orders, and engineering capacity.
Public commenters stated that PHMSA should set an implementation
timeframe conducive to avoiding service bottlenecks.
While the CPC 1232 tank car enhancements will significantly improve
safety for newly manufactured tank cars, RSICTC strongly urges PHMSA to
promulgate a separate rulemaking for existing tank cars that is
uniquely tailored to the needs of the existing DOT Specification 111
tank car fleet. RSICTC further states, ``[s]hould modifications be made
to the existing jacketed DOT-111s to conform to the CPC-1232 standards,
we again urge PHMSA to allow these modified cars to remain in active
service for the duration of their regulatory life.'' RSICTC also
submits that PHMSA adopt a ten-year program allowing compliance to be
achieved in phases through modification, re-purposing or retirement of
unmodified tank cars in Class 3, PG
[[Page 45059]]
I and II flammable liquid service. Tank car modifications supported by
RSICTC include adding half-height head shields, protecting top and
bottom fittings and adding pressure release valves or enhancing
existing pressure release valves.
Greenbrier, a tank car manufacturer and servicer has stated that
the most vital of these modifications is the addition of a trapezoidal
or conforming half-height head shield to prevent penetration of tank
cars by loose rails. Greenbrier stated that together with the top and
bottom fittings protections and enhanced release valves, these
improvements could significantly limit the likelihood of breaching the
tank car. Further, Greenbrier commented that the ten-year timeline
suggested by RSICTC is excessive and unmodified tank cars could and
should be removed from hazardous materials service much sooner.
API and other commenters stated in their comments that they are
strongly opposed to the mandating of any retrofits beyond the higher-
flow pressure relief device recommended by the T87.6 Task Force for
thermal protection due to the lack of economic and logistical
feasibility. The table 20 presents how we expect the fleet to evolve
going forward if regulations are not adopted.
Table 20--Fleet Projections 2015-2034 Absent New Regulation
----------------------------------------------------------------------------------------------------------------
Total cars DOT 111 with CPC 1232 with
Year baseline DOT 111 jacket CPC 1232 jacket
----------------------------------------------------------------------------------------------------------------
2014............................ 89,422 51,592 5,600 22,380 9,850
2015............................ 109.722 51,592 5,600 22,380 30,150
2016............................ 115,544 51,592 5,600 22,380 35,972
2017............................ 121,366 51,592 5,600 22,380 41,794
2018............................ 127,188 51,592 5,600 22,380 47,616
2019............................ 133,010 51,592 5,600 22,380 53,438
2020............................ 133,010 51,592 5,600 22,380 53,438
2021............................ 133,010 51,592 5,600 22,380 53,438
2022............................ 133,010 51,592 5,600 22,380 53,438
2023............................ 133,010 51,592 5,600 22,380 53,438
2024............................ 133,010 51,592 5,600 22,380 53,438
2025............................ 133,010 51,592 5,600 22,380 53,438
2026............................ 133,010 51,592 5,600 22,380 53,438
2027............................ 133,010 51,592 5,600 22,380 53,438
2028............................ 133,010 51,592 5,600 22,380 53,438
2029............................ 133,010 51,592 5,600 22,380 53,438
2030............................ 133,010 51,592 5,600 22,380 53,438
2031............................ 133,010 51,592 5,600 22,380 53,438
2032............................ 133,010 51,592 5,600 22,380 53,438
2033............................ 133,010 51,592 5,600 22,380 53,438
2034............................ 133,010 51,592 5,600 22,380 53,438
----------------------------------------------------------------------------------------------------------------
PHMSA believes that reliance on HHFTs to transport millions of
gallons of flammable materials is a risk that must be addressed. For
the purposes of crude oil and ethanol that are classed as flammable
liquids, the DOT Specification 111 tank car would no longer be
authorized for use in HHFT. A risk-based timeline for continued use of
the DOT Specification 111 tank car in HHFTs is provided in Sec. Sec.
173.241, 173.242, and 173.243. This approach also provides time for car
owners to update existing fleets while prioritizing risk-reduction from
the highest danger (packing group) flammable liquid material (See table
15).
It has been demonstrated that the DOT Specification 111 tank car
provides insufficient puncture resistance, is vulnerable to fire and
roll-over accidents, and the current bottom outlet valves are easily
severable in HHFT accidents. These risks have been demonstrated by
recent accidents of HHFTs transporting flammable liquids.
PHMSA is proposing to limit continued use of the DOT Specification
111 tank car to non-HHFTs. In addition, PHMSA is proposing to authorize
the continued use of DOT Specification 111 tank car in combustible
liquid service, given the risks associated with crude oil or ethanol,
classified as a flammable liquid, are greater than that of combustible
liquids. This rule does not cover unit trains of materials that are
classed or reclassified as a combustible liquid. Existing HMR
requirements for these materials will not change. Therefore, under
current Sec. 172.102(c)(3) Special provision B1, for materials with a
flash point at or above 38 [deg]C (100[emsp14][deg]F) that are classed
or reclassed as combustible liquids (see Sec. 173.150(f)) or, crude
oil and ethanol that are classed as flammable liquids (all packing
groups) and not transported in HHFTs, an existing DOT Specification 111
tank car will continue to be authorized for use. Thus, except those
tank cars intended for combustible liquid service, any tank car
manufactured after October 1, 2015 that will be used in a HHFT must
meet or exceed the new DOT Specification 117 standard.
Because of the risks involved, PHMSA is applying the same
requirements for new cars as it is for existing cars, with one
exception. PHMSA does not propose to require additional top fittings
protection for retrofits, because the costs exceed the benefits. Newly
constructed cars, however, are required to have additional top fittings
protection. Except for additional top fittings protection, the
requirements for newly constructed tank cars and retrofits are the
same.
If it can be ascertained that an existing tank car can meet the new
performance standards, it would be authorized for use in a HHFT. From a
technical standpoint, PHMSA expects legacy cars will be able to
withstand the additional weight across all of the tank car options,
without truck replacement, because PHMSA believes the vast majority of
cars in crude and ethanol service have been built in the past 15 years.
As a result, cars in this service should have a truck that would
support the extra weight of the retrofits. PHMSA believes all cars
manufactured in this time period were built to a 286,000 lbs. weight
limit standards, and would include a truck that would support the extra
weight of retrofits.
The proposed changes for existing tank cars are based on comments
discussed above, simulations, and
[[Page 45060]]
modeling. Modeling and simulation of puncture speed velocity of DOT
Specification 111 tank cars currently used to transport ethanol or
crude oil indicate that a velocity of approximately 7.4 mph will
puncture the shell of the tanks when struck with a rigid 12
x 12 indenter with a weight of 297,000 pounds. Validation of
this model has been accomplished using the results of puncture tests
performed at the Transportation Technology Center in Pueblo, CO.\65\
Further, based on modeling and simulation, the head of an unjacketed
DOT Specification 111 tank car, when struck with a 12 x
12 indenter weighing 286,000 pounds will puncture at 7.6
mph. Table 21 provides the tank car shell and head puncture velocities
of the DOT Specification 117 tank car Options proposed in this rule.
---------------------------------------------------------------------------
\65\ ``Detailed Puncture Analyses Tank Cars: Analysis of
Different Impactor Threats and Impact Conditions'' can be found at:
https://www.fra.dot.gov/eLib/details/L04420.
Table 21--Effectiveness of Existing Tank Car Options Relative to the Non-Jacketed DOT111 Specification Tank Car
--------------------------------------------------------------------------------------------------------------------------------------------------------
BOV (%) chose
Head puncture Shell puncture Thermal damage not to include
Tank car Total (%) (%) (%) (%) Top fittings (%) top fitting
protections
--------------------------------------------------------------------------------------------------------------------------------------------------------
Option 1.................................... 51 21 17 12 N/A <1
Option 2.................................... 50 21 17 12 N/A <1
Option 3.................................... 40 19 9 12 N/A 0
--------------------------------------------------------------------------------------------------------------------------------------------------------
Similar to the methodology for estimating the effectiveness of new
cars, PHMSA uses these puncture velocities to arrive at risk reduction
estimates for retrofits. In evaluating train accidents involving HHFTs
listed in Table 3 above, we found that all but one of the derailments
occurred in excess of 20 mph. Only two of the derailments occurred at a
speed of between 20 mph and 30 mph, four occurred between 30 and 40 mph
and six occurred at speeds in excess of 40 mph. The documented
derailment speeds exceed the puncture velocity of both the DOT
Specification 111 tank car and the Options proposed in this rule.
However, during a derailment the speeds of impacts will vary
considerably between cars, and many of those impacts will not result in
a puncture. The portion of those impacts that could result in a
puncture would decline with the higher puncture velocity of the DOT
Specification 117 tank car Options proposed in this NPRM. As a result
of use of the proposed DOT Specification 117 tank cars, we expect the
volume of flammable liquid released into the environment and the
consequences of a train accident to be reduced.
For Option 1, the PHMSA and FRA designed car,
Retrofitting a DOT 111 Unjacketed (not including ECP brake
risk reduction) reduces accident severity by 51 percent.
Retrofitting a DOT 111 Jacketed (not including ECP brake
risk reduction) reduces accident severity by 21 percent.
Retrofitting a CPC 1232 Unjacketed (not including ECP
brake risk reduction) reduces accident severity by 28 percent.
Retrofitting a CPC 1232 Jacketed (not including ECP brake
risk reduction) reduces accident severity by 10 percent.
For Option 2, the AAR 2014 car,
Retrofitting a DOT 111 Unjacketed reduces accident
severity by 50 percent.
Retrofitting a DOT 111 Jacketed reduces accident severity
by 21 percent.
Retrofitting a CPC 1232 Unjacketed reduces accident
severity by 28 percent.
Retrofitting a CPC 1232 Jacketed reduces accident severity
by 10 percent.
For Option 3, the Enhanced CPC 1232 car,
Retrofitting a DOT 111 Unjacketed reduces accident
severity by 40 percent.
Retrofitting a DOT 111 Jacketed reduces accident severity
by 11 percent.
Retrofitting a CPC 1232 Unjacketed reduces accident
severity by 18 percent.
Retrofitting a CPC 1232 Jacketed does not reduce accident
severity.
In Recommendation R-12-5, NTSB recommended that new and existing
tank cars authorized for transportation of ethanol and crude oil in PGs
I and II have enhanced tank head and shell puncture resistance systems
and top fittings protection. PHMSA chose not to include top fitting
protections as part of any retrofit requirement as the costliness of
such retrofit is not supported with a corresponding appropriate safety
benefit.
A requirement to retrofit existing cars would be costly. Total
costs could exceed $30,000 per car. In addition, a retrofit would
result in a decrease in asset utilization (out-of-service time of at
least one month). As such, PHMSA is proposing to allow numerous options
for compliance. Existing DOT Specification 111 tank cars may be
retrofitted to DOT Specification 117, retired, repurposed, or operated
under speed restrictions.
As a result of this rule, PHMSA expects all DOT Specification 111
Jacketed and CPC 1232 Jacketed crude oil and ethanol cars (about 15,000
cars) to be transferred to Alberta, Canada tar sands services. It does,
however, expect the majority of DOT 111 Un-Jacketed and CPC 1232
Unjacketed cars (about 66,000 cars) to be retrofitted; some DOT
Unjacketed and CPC 1232 Unjacketed cars (about 8,000 cars) will be
transferred to Alberta, Canada tar sands services. No existing tank
cars will be forced into early retirement.
Specifically, for Option 1, the PHMSA and FRA designed car,
Retrofitting a DOT 111 Unjacketed would cost $33,400, plus
$1,032 in out-of-service time and $1,019 in additional fuel and
maintenance costs per year.
Retrofitting a CPC 1232 Unjacketed would cost $32,900,
plus $944 in out-of-service time and $641 in additional fuel and
maintenance costs per year.
For Option 2, the AAR 2014 car,
Retrofitting a DOT 111 Unjacketed would cost $28,900, plus
$1,033 in out-of-service time and $1,019 in additional fuel and
maintenance costs per year.
Retrofitting a CPC 1232 Unjacketed would cost $28,400,
plus $944 in out-of-service time and $641 in additional fuel and
maintenance costs per year.
For Option 3, the Enhanced CPC 1232 car,
Retrofitting a DOT 111 Unjacketed would cost $26,730, plus
$1,032 in out-of-service time and $1019 in additional fuel and
maintenance costs per year.
Retrofitting a CPC 1232 Unjacketed would cost $26,230,
plus $944 in out-of-service time and $641 in additional fuel and
maintenance costs per year.
To better focus limited resources on the highest risk materials, we
are proposing to revise each of the bulk packaging sections, Sec. Sec.
173.241, 173.242,
[[Page 45061]]
and 173.243, to a provide a timeline for the phase out of existing cars
that are in HHFTs based on packing group (See table 15).
This risk-based approach provides sufficient time for car owners to
update the existing fleet while prioritizing the highest danger
material. Specifically, based on estimates of the current fleet size
and composition paired with production capacity of tank car
manufacturers expressed by commenters to the ANPRM, we believe that
providing a two year phase in of packing group I will not result in a
shortage of available tank cars for HHFT (See RIA for further detail).
It also provides additional time for cars to meet the DOT Specification
117 performance standard if offerors take steps to reduce the
volatility of the material. Separation of dissolved gases from crude
oil, for example can reduce the boiling point and flammability of the
material, potentially shifting the product to a different Packing
Group. This may be achieved through a number of methods, including
using better separators and aging of crude oil.
As proposed in this NPRM, DOT Specification 111 tank cars may be
retrofitted to DOT Specification 117, retired, repurposed, or operated
under speed restrictions. Further our proposal limits the future use of
DOT Specification 111 tank cars only if used in a HHFT. DOT
Specification 111 tank cars can continue to be used to transport other
commodities, including flammable liquids provided they are not in a
HHFT. These options provide tank car owners and rail carriers with the
opportunity to make operational changes that focus on the greatest
risks and minimize the impact to the greatest extent practicable.
PHMSA seeks public comment on the following discussions and
questions. When commenting, please reference the specific portion of
the proposal, explain the reason for any recommended change, and
include the source, methodology, and key assumptions of any supporting
evidence.
1. PHMSA expects about 23,000 cars will be transferred to Alberta
tar sands service as a result of this rule. PHMSA also expects no cars
will be retired as a result of this rule. How many of the existing DOT
Specification 111 and CPC-1232 tank cars that will be retired? How many
will be repurposed? How many will be retrofitted?
2. What are the benefits and costs of each of those actions
(retiring, re-purposing, and retrofitting)?
3. Does this estimate for tar sand service re-purposing reflect the
demand for these tank cars? Would any tank cars be re-purposed to
transport a different material?
4. Should the CPC-1232 cars be exempted from some or all of the
retrofitting requirements described here? If so, what are the benefits
and costs of those exemptions?
5. Should CPC-1232 cars have a different implementation timeframe
than legacy DOT 111 cars? If so, what are the benefits and costs of a
different implementation timeframe? What would the economic effects be
of retiring, repurposing or retrofitting, within five years, CPC-1232
tank cars used in flammable liquid service? What would the economic
effects be of retiring, repurposing or retrofitting, within ten years,
CPC-1232 tank cars used in flammable liquid service?
6. For Options 1 and 2, how would existing legacy tank cars comply
with the requirement for an additional \1/8-inch\ thickness? Would
these cars be retrofitted to have jackets thicker than 11-gauge? To
what extent would this introduce engineering challenges?
7. PHMSA estimates all existing crude oil and ethanol cars are
capable of handling 286,000 GRL without truck replacement. To what
extent would the additional weight of the retrofit Options require
structural changes to existing tank cars?
8. PHMSA requests any available detailed data set on the safety
features of the existing fleet.
9. Would the increased size and weight of the tank car Options have
any other effects not discussed in the NPRM or accompanying RIA? To
what extent would they affect braking rates? To what extent would they
affect track safety performance? To what extent would they affect
loading practices?
10. What additional safety features not discussed here, if any,
should PHMSA consider? If so, please provide detailed estimates on the
costs and benefits of individual safety features.
11. Do any of the safety features included in any of the Options
have costs that exceed benefits? If so, please provide detailed
estimates on the costs and benefits of individual safety features.
In addition, while DOT's September 6, 2013 ANPRM, NTSB
Recommendation R-12-5, and some commenters and petitions linked
enhanced tank car specifications and retrofitting of existing tanks
cars to only packaging group I and II materials, this NPRM proposes
packaging requirements for all flammable liquids in a HHFT, regardless
of packing group. Table 22 provides PHMSA's rational for including
flammable liquids in packing groups I, II, and III.
DOT created Class 3 packing groups based on differences in
volatility and ignitability [55 FR 16500]. Volatile liquids, having a
lower flash point, have higher vapor phase concentrations and upon
release, may catch fire immediately or from surface evaporation upon
forming pools, generate a flammable cloud which could ignite and burn
(flash fire), or explode in a vapor cloud explosion. It is also
possible there is no ignition source and instead a potentially toxic
and or flammable vapor cloud results. Other factors such as weather
conditions, wind direction, and congestion around the release influence
the potential impact of the incident. In order to perform a consequence
and impact analysis on different types of incidents, PHMSA would model
the release amount and properties and determine the subsequent impact
of the material and/or energy on people, environment, and physical
surroundings. The impact of different types of flammable liquid spills
could be evaluated based on trinitrotoluene (TNT) equivalency approach,
multi-energy methods, the Baker-Strehlow model, or other
methods.66 67 The results of the modeling could include 1
radiant heat from a fire, peak overpressure from an explosion, impulse
duration, and potential blast size to determine the potential damages.
Lower overpressures (less than 10 psig) may result in collapse of
nearby buildings, resulting in the people inside them susceptible to
injury or fatality, while relatively higher overpressures (>15 psig)
are needed to cause a human fatality directly from an
explosion.68 69
---------------------------------------------------------------------------
\66\ Sochet I. Blast effects of external explosions Eighth
International Symposium on Hazards, Prevention, and Mitigation of
Industrial Explosions, Yokohama: Japan (2010)--https://hal.archives-ouvertes.fr/hal-00629253.
\67\ Center for Chemical Process Safety, Guidelines for Chemical
Process Quantitative Risk Analysis. Wiley (2010).
\68\ Kent, J. Handbook of Industrial Chemistry and
Biotechnology. Springer (2013).
\69\ Nolan, D. Handbook of Fire and Explosion Protection
Engineering Principles: for Oil, Gas, Chemical and Related
Facilities. William Andrew (2014).
---------------------------------------------------------------------------
While Packing Group III materials (flash point greater than or
equal to 73[emsp14][deg]F) are less volatile and may pose a lower fire
and explosion risk than materials in Packing Groups I and II, PHMSA
believes the risk of an incident from a HHFT containing Packing Group
III flammable liquids is sufficient to warrant enhanced car standards
and inclusion in the HHFT definition. Further, PHMSA is concerned about
the possibility of spills and fires from HHFT carrying Packing Group
III materials in
[[Page 45062]]
large volumes. Table 22 provides PHMSA's rational for including
flammable liquids in packing groups I, II, and III.
Table 22--Enhanced Car Standards for Flammable Liquids in HHFT
----------------------------------------------------------------------------------------------------------------
Issue Explanation
----------------------------------------------------------------------------------------------------------------
Volume of Material......................... The large volume of flammable liquid transported in a HHFT poses a
safety and environmental risk regardless of the packing group.
Specifically, this amount of material contained in a tank car
poses a risk of a considerable oil spill (~35,000 gallon per tank
car). Based on the accidents evaluated in the RIA, approximately 5
cars on average release product with an average quantity release
of approximately 84,000 gallons. Such a spill could result in
significant environmental damage regardless of packing group. By
requiring packing group III materials to be contained in a more
robust tank car, the potential environmental damage from an oil
spill is mitigated as the conditional probability of release would
be decreased.
Combustible Liquid Exception............... PHMSA is proposing to retain the exception that permits flammable
liquids with a flash point at or above 38 [deg]C (100 [deg]F) to
be reclassed as combustible liquids, provided that material does
not meet the definition of any other hazard class. Therefore, the
existing DOT Specification 111 tank cars would continue to be
authorized for these materials. This would allow the existing tank
cars to continue to be used for certain low-hazard packing group
III flammable liquids that are reclassified as combustible
liquids. However, except for combustible liquids service, tank
cars manufactured after October 1, 2015, would be required to meet
the requirements for the DOT Specification 117 when used in a
HHFT.
Consistency................................ Providing a single packaging authorization across all three
flammable liquid packaging groups would simplify the requirements
while providing a packaging appropriate to handle all flammable
liquids.
----------------------------------------------------------------------------------------------------------------
PHMSA seeks public comment on the following discussions and
questions. When commenting, please reference the specific portion of
the proposal, explain the reason for any recommended change, and
include the source, methodology, and key assumptions of any supporting
evidence. Further, we request comments on the following:
1. Are there any relatively lower hazard, lower risk flammable
liquids that could potentially be exempt from the enhanced car
standards for HHFT?
2. Is the current exception for combustible liquids sufficient
to incentivize producers to reduce the volatility of crude oil for
continued use of existing tank cars?
3. Would an exception for all PG III flammable liquids further
incentivize producers to reduce the volatility of crude oil prior to
transportation?
4. What are the impacts on the costs and safety benefits of
degasifying to these levels?
5. What are the economic impacts of the proposed phase out date
for existing DOT Specification 111 tank cars used to transport PG
III flammable liquids?
6. Fire and explosion risk of Class III Flammable liquids
a. What characteristics of a released flammable liquid
significantly affect the likelihood and consequence of fire or
explosion upon release?
b. What physical or environmental features of a release affect
the likelihood and consequence of fire or explosion upon release?
c. What existing scientific information is available concerning
the explosion hazards of hydrocarbons and other liquids?
d. What types of flammable liquids are most susceptible to a
high-consequence detonation explosion upon release?
e. What data exists on the relationship between liquid
properties and fire and blast zone size?
7. Should shippers be allowed to petition PHMSA for an exemption
from the requirements for HHFT based on the properties of Class III
liquids? What should be considered (e.g. chemical properties,
historical data, scientific information) before issuing an
exemption?
H. Forthcoming FRA NPRM on Securement and Attendance
On July 23, 2013, Transport Canada issued an Emergency Directive
providing safety and security requirements for locomotives in Canada by
focusing on securement, attendance, crew size and security of
locomotives on main track and sidings.\70\ In regard to attendance, the
Emergency Directive requires attendance for any locomotive coupled to
one or more loaded tank cars containing hazardous materials that are on
a main line track.
---------------------------------------------------------------------------
\70\ The Emergency Directive is available at the following URL:
https://www.tc.gc.ca/eng/mediaroom/backgrounders-safety-locomotives-7292.html.
---------------------------------------------------------------------------
On August 7, 2013, FRA published EO 28 to address safety issues
related to attendance and securement of certain hazardous materials
trains. EO 28 prohibits railroads from leaving trains or vehicles
transporting the specified hazardous materials unattended on mainline
track or siding outside of a yard or terminal unless the railroad
adopts and complies with a plan that provides sufficient justification
for leaving them unattended under specific circumstances and locations.
In addition to demonstrating the potential tragic consequences of a
derailment involving rail cars containing hazardous materials, the
incident in Lac M[eacute]gantic, Quebec identified vulnerabilities of
safety and security that could result in future train accidents.
Emergency Order No. 28 was issued to address certain vulnerabilities
specific to the Lac-M[eacute]gantic incident, but others likely exist.
In addition, the agencies' Joint Safety Advisories published on August
7, 2013 and November 20, 2013 stress the importance of security
planning and updating security plans to address changes made to
railroad operations as a result of Emergency Order No. 28.
We did not seek comments on these or other attendance requirements
in the ANPRM. However, as outlined above, RSAC members have submitted a
consensus recommendation to FRA regarding the hazard classes and
threshold quantities of hazardous materials that should trigger
additional operating procedures, including attendance and securement
requirements.\71\ In summary, RSAC recommended that trains with loaded
cars meet new requirements regarding: (1) The duty status and hours of
service for any railroad personnel left to attend or secure a train;
(2) job briefings for train crews that cover the details of individual
responsibilities for the securement of a train; (3) locking
requirements for locomotives and/or train controls; (4) verification of
securement procedures by personnel not members of the train crew, and
reporting verified securement to dispatchers; and (5) procedures for
verifying securement in the event that emergency response personnel
have been on, under, or between equipment that has been previously
secured.
---------------------------------------------------------------------------
\71\ The recommendation is available at the following URL:
https://rsac.fra.dot.gov/meetings/Railroad%20Safety%20Advisory%20Committee%20Securement%20Recommendation%20VOTE.pdf.
---------------------------------------------------------------------------
Because the RSAC recommendation is robust in its approach to
matters of
[[Page 45063]]
attendance and securement, and because it covers hazmat beyond crude
oil and ethanol, PHMSA believes that FRA is best suited to address the
matter in its forthcoming NPRM based on the RSAC recommendation. PHMSA
seeks information and comment on any alternate approaches that may be
considered along with the RSAC recommendation regarding the attendance
and securement of these types of trains.
VI. Regulatory Review and Notices
A. Executive Order 12866, Executive Order 13563, Executive Order 13610
and DOT Regulatory Policies and Procedures
This NPRM is considered a significant regulatory action under
section 3(f) of Executive Order 12866 and was reviewed by the Office of
Management and Budget (OMB). The NPRM is considered a significant
regulatory action under the Regulatory Policies and Procedures order
issued by DOT (44 FR 11034, February 26, 1979). PHMSA has prepared and
placed in the docket a Regulatory Impact Assessment addressing the
economic impact of this proposed rule.
Executive Orders 12866 (``Regulatory Planning and Review'') and
13563 (``Improving Regulation and Regulatory Review'') require agencies
to regulate in the ``most cost-effective manner,'' to make a ``reasoned
determination that the benefits of the intended regulation justify its
costs,'' and to develop regulations that ``impose the least burden on
society.'' Executive Order 13610, issued May 10, 2012, urges agencies
to conduct retrospective analyses of existing rules to examine whether
they remain justified and whether they should be modified or
streamlined in light of changed circumstances, including the rise of
new technologies. The Department of Transportation believes that
streamlined and clear regulations are important to ensure compliance
with important safety regulations. As such the Department has developed
a plan detailing how such reviews are conducted.\72\
---------------------------------------------------------------------------
\72\ Department of Transportation's plan for retrospective
regulatory reviews is available at the following URL: https://www.dot.gov/regulations/dot-retrospective-reviews-rules.
---------------------------------------------------------------------------
Additionally, Executive Orders 12866, 13563, and 13610 require
agencies to provide a meaningful opportunity for public participation.
Accordingly, PHMSA invites comments on these considerations, including
any cost or benefit figures or factors, alternative approaches, and
relevant scientific, technical and economic data. These comments will
help PHMSA evaluate whether the proposed requirements are appropriate.
PHMSA also seeks comment on potential data and information gathering
activities that could be useful in designing an evaluation and/or
retrospective review of this rulemaking.
The United States has experienced a dramatic growth in the quantity
of flammable materials being shipped by rail in recent years. According
to the rail industry, in the U.S. in 2009, there were 10,800 carloads
of crude oil shipped by rail. In 2013, there were 400,000 carloads. In
the Bakken region, over one million barrels a day of crude oil was
produced in March 2014,\73\ most of which is transported by rail.
---------------------------------------------------------------------------
\73\ Information regarding oil and gas production is available
at the following URL: https://www.eia.gov/petroleum/drilling/#tabs-summary-2.
---------------------------------------------------------------------------
Transporting flammable material carries safety and environmental
risks. The risk of flammability is compounded in the context of rail
transportation because petroleum crude oil and ethanol are commonly
shipped in large unit trains.
In recent years, train accidents involving a flammable material
release and resulting fire with severe consequences have occurred with
increasing frequency (i.e. Arcadia, OH, Plevna, MT, Casselton, ND,
Aliceville, AL, Lac-M[eacute]gantic, Quebec).
PHMSA is proposing this NPRM, in order to increase the safety of
crude and ethanol shipments by rail. We are proposing revisions to the
HMR to establish requirements specific to HHFTs. As described in
greater detail throughout this document, this NPRM is a system-wide,
comprehensive approach consistent with the risks posed by flammable
liquids transported by rail in HHFTs. Specifically, requirements
address:
(1) Rail routing restrictions;
(2) tank car integrity;
(3) speed restrictions;
(4) braking systems;
(5) proper classification and characterization of mined liquid and
gas; and
(6) notification to State Emergency Response Commissions (SERCs).
Table 1 (Restated here) summarizes major provisions of the proposal,
and identifies those affected.
Table 1--Affected Entities and Requirements
----------------------------------------------------------------------------------------------------------------
Proposed requirement Affected entity
----------------------------------------------------------------------------------------------------------------
Better classification and characterization of mined gases and Offerors/Shippers of all mined gases and
liquids. liquids.
Written sampling and testing program for all mined
gases and liquids, such as crude oil, to address:
(1) frequency of sampling and testing;
(2) sampling at various points along the supply chain;
(3) sampling methods that ensure a representative sample
of the entire mixture;
(4) testing methods to enable complete analysis,
classification, and characterization of material;
(5) statistical justification for sample frequencies; and,
(6) duplicate samples for quality assurance.
Require offerer to certify that program is in place,
document the testing and sampling program, and make results
available to DOT personnel, upon request.
Rail routing risk assessment.................................. Rail Carriers, Emergency Responders.
Requires carriers to perform a routing analysis
that considers 27 safety and security factors. The
carrier must select a route based on findings of the
route analysis. These planning requirements are
prescribed in Sec. 172.820 and would be expanded to
apply to HHFTs.
Notification to SERCs
Require trains containing one million gallons of
Bakken crude oil to notify State Emergency Response
Commissions (SERCs) or other appropriate state delegated
entity about the operation of these trains through their
States.
Reduced operating speeds
[[Page 45064]]
Restrict all HHFTs to 50-mph in all areas;
PHMSA is requesting comment on three speed
restriction options for HHFTs that contain any tank cars
not meeting the enhanced tank car standards proposed by
this rule:
(4) a 40-mph maximum speed restriction in all areas;
(5) a 40-mph speed restriction in high threat urban areas
\74\; and,
(6) a 40-mph speed restriction in areas with a 100K+
population.
PHMSA is also requesting comment on a 30-mph speed
restriction for HHFTs that do not comply with enhanced
braking requirements.
Enhanced braking
Require all HHFTs be equipped with alternative
brake signal propagation systems. Depending on the
outcome of the tank car standard proposal and
implementation timing, all HHFTs would be operated with
either electronic controlled pneumatic brakes (ECP), a
two-way end of train device (EOT), or distributed power
(DP).
Enhanced standards for both new and existing tank cars........ Tank Car Manufacturers,
Tank Car Owners,
Shippers and Rail Carriers.
Require new tank cars constructed after October
1, 2015 (that are used to transport flammable liquids as
part of a HHFT) to meet criteria for a selected option,
including specific design requirements or performance
criteria (e.g., thermal, top fittings, and bottom outlet
protection; tank head and shell puncture resistance) is
selected in the final rule. PHMSA is requesting comment
on the following three options for the DOT Specification
117:
1. FRA and PHMSA Designed Car, or equivalent
2. AAR 2014Tank Car,\75\ or equivalent
3. Jacketed CPC-1232 \76\, or equivalent
Require existing tank cars that are used to
transport flammable liquids as part of a HHFT, to be
retrofitted to meet the selected option for performance
requirements, except for top fittings protection. Those
not retrofitted would be retired, repurposed, or operated
under speed restrictions for up to five years, based on
packing group assignment of the lading.
----------------------------------------------------------------------------------------------------------------
Table 5 provides the costs and benefits of the individual
provisions of the proposed rule. PHMSA is co-proposing three different
options for tank car standards and three different options for speed
restrictions. Table 6 presents the costs and benefits of the various
combinations of proposed tank car and speed restriction provisions.
---------------------------------------------------------------------------
\74\ As defined in 49 CFR 1580.3--High Threat Urban Area (HTUA)
means an area comprising one or more cities and surrounding areas
including a 10-mile buffer zone, as listed in appendix A to Part
1580 of the 49 CFR.
\75\ On March 9, 2011 AAR submitted petition for rulemaking P-
1577, which was discussed in the ANPRM. In response to the ANPRM, on
November 15, 2013, AAR and ASLRAA submitted as a comment
recommendations for tank car standards that are enhanced beyond the
design in P-1577. For the purposes of this rulemaking this tank car
will be referred to as the ``AAR 2014 tank car.'' See https://www.regulations.gov/#!documentDetail;D=PHMSA-2012-0082-0090.
\76\ In 2011, the AAR issued Casualty Prevention Circular (CPC)
1232, which outlines industry requirements for additional safety
equipment on certain DOT Specification 111 tanks ordered after
October 1, 2011, and intended for use in ethanol and crude oil
service.
---------------------------------------------------------------------------
Please note that because there is overlap in the risk reduction
achieved between some of the proposed requirements listed in the Table
5 (restated). The total benefits and costs of the provisions cannot be
accurately calculated by summing the benefits and costs of each
proposed provision. Table 6 (restated), on the other hand, presents
total benefits and costs of the combinations of speed restriction and
tank car proposals. Explanation of the comprehensive benefits and costs
of each combination of proposals is included at the end of the RIA.
Please also note that, given the uncertainty associated with the
risks of crude oil and ethanol shipments in the table below (Table 5
restated here) contains a range of benefits estimates. The low end of
the range estimates risk from 2015 to 2034 based on the U.S. safety
record for crude oil and ethanol from 2006 to 2014, adjusting for the
projected increase in crude oil and ethanol shipment volume over the
next 20 years. The high end of the range estimates risk from 2015 to
2034 based on the U.S. safety record for crude oil and ethanol
shipments from 2006 to 2014, adjusting for the projected increase in
crude oil and ethanol shipments volume, plus an estimate that the U.S.
would experience the equivalent of 10 higher consequence safety
events--nine of which would have environmental damages and monetized
injury and fatality costs exceeding $1.15 billion and one of which
would have environmental damages and monetized injury and fatality
costs exceeding $5.75 billion--over the next 20 years. This outcome
could result from a smaller number of more severe events, or more
numerous events that are less severe.
Table 5--20 Year Costs and Benefits by Stand-Alone Proposed Regulatory Amendments 2015-2034 \77\
----------------------------------------------------------------------------------------------------------------
Affected section \78\ Provision Benefits (7%) Costs (7%)
----------------------------------------------------------------------------------------------------------------
49 CFR 172.820.............. Rail Routing +............ Cost effective if routing $4.5 million.
were to reduce risk of an
incident by 0.17%.
49 CFR 173.41............... Classification of Mined Cost effective if this 16.2 million.
Gas and Liquid. requirement reduces risk
by 0.61%.
49 CFR 174.310.............. Notification to SERCs..... Qualitative............... 0.
[[Page 45065]]
Speed Restriction: Option $199 million-$636 million. 2,680 million.
1: 40 mph speed limit all
areas *.
Speed Restriction: Option $33.6 million-$108 million 240 million.
2: 40 mph 100k people *.
Speed Restriction: Option $6.8 million-$21.8 million 22.9 million.
3: 40 mph in HTUAs *.
Braking: Electronic $737 million-$1,759 500 million.
Pneumatic Control with DP million.
or EOT .
49 CFR Part 179............. Option 1: PHMSA and FRA $822 million-$3,256 3,030 million.
designed car @. million.
Option 2: AAR 2014 Tank $610 million-$2,426 2,571 million.
Car. million.
Option 3: Jacketed CPC- $393 million-$1,570 2,040 million.
1232 (new const.). million.
----------------------------------------------------------------------------------------------------------------
Note: ``*'' indicates voluntary compliance regarding crude oil trains in high-threat urban areas (HTUA).
``+'' indicates voluntary actions that will be taken by shippers and railroads.
``'' indicates that only tank car Option 1, the PHMSA and FRA designed car, has a requirement for ECP
brakes. However, all HHFTs would be required to have DP or two-way EOT, regardless of which tank car Option is
selected at the final rule stage.
Table 6--20 Year Benefits and Costs of Proposal Combinations of Proposed Regulatory Amendments 2015-2034 \79\
----------------------------------------------------------------------------------------------------------------
Benefit range
Proposal (millions) Cost (millions)
----------------------------------------------------------------------------------------------------------------
PHMSA and FRA Design Standard + 40 MPH System Wide........................ $1,436-$4,386 $5,820
PHMSA and FRA Design Standard + 40 MPH in 100K............................ $1,292-$3,836 3,380
PHMSA and FRA Design Standard + 40 MPH in HTUA............................ $1,269-$3,747 3,163
AAR 2014 Standard + 40 MPH System Wide.................................... $794-$3,034 5,272
AAR 2014 Standard + 40 MPH in 100K........................................ $641-$2,449 2,831
AAR 2014 Standard + 40 MPH in HTUA........................................ $616-$2,354 2,614
CPC 1232 Standard + 40 MPH System Wide.................................... $584-$2,232 4,741
CPC 1232 Standard + 40 MPH in 100K........................................ $426-$1,626 2,300
CPC 1232 Standard + 40 MPH in HTUA........................................ $400-$1,527 2,083
----------------------------------------------------------------------------------------------------------------
Crude Oil Transport by Rail
Figure 5 below shows the recent strong growth in crude oil
production in the U.S., as well as growth in the number of rail
carloads shipped. Figure 5 also shows forecasted domestic crude oil
production from the Energy Information Administration (EIA) and PHMSA's
projected strong demand for the rail shipment of crude oil.
---------------------------------------------------------------------------
\77\ All costs and benefits are in millions over 20 years, and
are discounted to present value using a 7 percent rate.
\78\ All affected sections of the Code of Federal Regulations
(CFR) are in Title 49.
\79\ All costs and benefits are in millions, and are discounted
to present value using a 7 percent rate.
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[[Page 45066]]
[GRAPHIC] [TIFF OMITTED] TP01AU14.011
A rise in rail accidents involving crude oil has also risen along
with the increase in crude oil production and rail shipments of crude
oil. Figure 6 below shows this rise.
[GRAPHIC] [TIFF OMITTED] TP01AU14.012
Based on these train accidents, the projected continued growth of
domestic crude oil production, and the growing number of train
accidents involving crude oil, PHMSA concludes that the potential for a
train accident involving crude oil has increased, which has raised the
likelihood of a catastrophic train accident that would cause
substantial damage to life, property, and the environment.
Additional factors give rise to increased risks, and thus the
increased probability of a catastrophic event occurring. First, the
risk of flammability is compounded, because of the practice of shipping
very large quantities of oil in one train, as shown by the increased
use of high-hazard flammable trains. In 2008 there were less than
10,000 rail carloads of crude oil. By 2013 the
[[Page 45067]]
number of rail carloads of increased to over 400,000.\80\ Second,
unlike other Class 3 manufactured goods, organic materials from oil and
gas production represent a unique challenge in regards to
classification. Differences in the chemical makeup of the raw material
can vary across wells and over time. Unprocessed crude oil may present
unique hazards such as corrosivity, sulfur content and resolved gas
content, thereby affecting the integrity of the tank car.
---------------------------------------------------------------------------
\80\ https://www.stb.dot.gov/stb/industry/econ_waybill.html.
---------------------------------------------------------------------------
PHMSA's analysis of this combination of factors suggests an
increase in the risk of rail related accidents and an increase in the
likelihood of a catastrophic event.
Ethanol
U.S. ethanol production has increased considerably during the last
10 years and has generated similar growth in the transportation of
ethanol by rail, according to a recent white paper by the Association
of American Railroads (AAR).\81\ As shown in the Figure 7 EIA projects
strong demand for ethanol in the future.
---------------------------------------------------------------------------
\81\ Association of American Railroads. 2013. Railroads and
Ethanol. Available online at https://www.aar.org/keyissues/Documents/Background-Papers/Railroads%20and%20Ethanol.pdf.
[GRAPHIC] [TIFF OMITTED] TP01AU14.013
In 2008 there were around 292,000 rail carloads of ethanol. In
2011, that number increased over 40 percent to 409,000.\82\ Not
surprisingly, this growth in rail traffic has been accompanied by an
increase in the number of rail accidents involving ethanol. Figure 8
below plots the total number of rail accidents involving ethanol during
the last 13 years compared to the total carloads of ethanol. The left
axis shows the total number of rail derailments and the right axis
shows total carloads shipped.
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\82\ https://www.stb.dot.gov/stb/industry/econ_waybill.html.
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[[Page 45068]]
[GRAPHIC] [TIFF OMITTED] TP01AU14.014
Source: STB Waybill Sample and PHMSA Incident Report Database
Summary of Regulatory Changes
As described in greater detail throughout this document, the
proposed rule is a system-wide, comprehensive approach consistent with
the risks posed by high-hazard flammable trains by rail. Requirements
address:
Rail Routing;
Tank Cars;
Braking;
Speed Restrictions;
Classification of Mined Gas and Liquid; and
Notification to SERCs.
This approach is designed to mitigate damages of rail accidents
involving flammable materials, though some provisions could also
prevent accidents.
The RIA discusses, consistent with this NPRM, six requirement
areas. Although we analyze the effects of individual requirements
separately, the preferred alternative proposed in this rulemaking is a
system-wide approach covering all requirement areas consistent with
this NPRM.
The analysis shows that expected damages based on the historical
safety record are expected to exceed $4.5 billion and that damages from
high-consequence events could reach $13.7 billion over a 20-year period
in the absence of the rule.
PHMSA has proposed multiple options for Speed Restrictions and Tank
Car standards. These options are mutually exclusive. PHMSA may select
one of these options for each of Speed Restrictions and Tank Car
standards, potentially including modifications based on public comments
in response to this NPRM and changed circumstances.
PHMSA supports a system-wide approach covering all requirement
areas provided above. Following consideration of public comments, PHMSA
will consider alternatives for one or more of these requirement areas.
B. Unfunded Mandates Reform Act
The Unfunded Mandates Reform Act of 1995 (Pub. L. 104-4, 2 U.S.C.
1531) (UMRA) requires each agency to prepare a written statement for
any proposed or final rule that includes a ``Federal mandate that may
result in the expenditure by State, local, and Native American Indian
tribal governments, in the aggregate, or by the private sector, of
$100,000,000 or more (adjusted annually for inflation) in any one
year.'' The value equivalent of $100 million in 1995, adjusted for
inflation to 2012 levels, is $151 million. If adopted, this proposed
rule would not impose enforceable duties on State, local, or Native
American Indian tribal governments. UMRA was designed to ensure that
Congress and Executive Branch agencies consider the impact of
legislation and regulations on States, local governments, and tribal
governments, and the private sector. With respect to States and
localities, UMRA was an important step in recognizing State and local
governments as partners in our intergovernmental system, rather than
mere entities to be regulated or extensions of the Federal government.
As described in greater detail throughout this document, the
proposed rule is a system-wide, comprehensive approach consistent with
the risks posed by high-hazard flammable materials transported by rail.
Specifically, requirements address: (1) Proper classification and
characterization, (2) operational controls to lessen the likelihood and
consequences of train accidents and (3) tank car integrity. The RIA
discusses, consistent with this NPRM, six requirement areas: Rail
Routing, Classification of Mined Gas and Liquid, Notification of SERCs,
Speed Restrictions, Braking, and enhanced Tank Car standards.
If adopted, this proposed rule would impose enforceable duties on
the private sector of an annual average of approximately $250-$600
million over a 20-year period. It might result in costs to the private
sector that exceed $151 million in any one year and those costs and
benefits associated with this rulemaking have been discussed under
paragraph A, Executive Order 12866, Executive Order 13563, Executive
Order 13610 and DOT Regulatory Policies and Procedures, of this
section. The RIA is available in the public docket for this rulemaking.
[[Page 45069]]
PHMSA invites comments on these considerations, including any
unfunded mandates related to this rulemaking.
C. Executive Order 13132: Federalism
Executive Order 13132 requires agencies to assure meaningful and
timely input by state and local officials in the development of
regulatory policies that may have ``substantial direct effects on the
states, on the relationship between the national government and the
States, or on the distribution of power and responsibilities among the
various levels of government.''
This NPRM has been analyzed in accordance with the principles and
criteria contained in Executive Orders 13132 (``Federalism''). The
proposals in the NPRM, if adopted, would not have any direct effect on
the states, or their political subdivisions; it would not impose any
compliance costs; and it would not affect the relationships between the
national government and the states, or political subdivisions, or the
distribution of power and responsibilities among the various levels of
government. We invite state and local governments with an interest in
this rulemaking to comment on any effect that proposed requirements
could have on them, if adopted. However, several of the issues
addressed in this NPRM are subject to our preemption authority, i.e.,
classification, packaging, and rail routing. In regard to rail routing,
for example, in a March 25, 2003 final rule (68 FR 14509) we concluded
that the specifics of routing rail shipments of hazardous materials
preempts all states, their political subdivisions, and Indian tribes
from prescribing or restricting routes for rail shipments of hazardous
materials, under Federal hazardous material transportation law (49
U.S.C. 5125) and the Federal Rail Safety Act (49 U.S.C. 20106). We
would expect the same preemptive effect as a result of this rulemaking,
and thus, the consultation and funding requirements of Executive Orders
13132 and 13175 do not apply. Nonetheless, we invite state and local
governments with an interest in this rulemaking to comment on any
effect that proposed requirements could have on them, if adopted.
D. Executive Order 13175: Consultation and Coordination With Indian
Tribal Governments
Executive Order 13175 requires agencies to assure meaningful and
timely input from Indian tribal government representatives in the
development of rules that significantly or uniquely affect Indian
communities by imposing ``substantial direct compliance costs'' or
``substantial direct effects'' on such communities or the relationship
and distribution of power between the Federal Government and Indian
tribes.
We analyzed this NPRM in accordance with the principles and
criteria prescribed in Executive Order 13175 (``Consultation and
Coordination with Indian Tribal Governments''). Because this rulemaking
does not significantly or uniquely affect tribes, and does not impose
substantial and direct compliance costs on Indian tribal governments,
the funding and consultation requirements of Executive Order 13175 do
not apply; thus, a tribal summary impact statement is not required.
However, we are interested in any possible impacts of the notification
requirements on Tribal Emergency Response Commissions (TERCs) or other
tribal institutions. We invite Indian tribal governments to provide
comments on the costs and effects the proposed requirements could have
on them, if adopted, especially any burdens associated with the
proposed notification requirements.
E. Regulatory Flexibility Act, Executive Order 13272, and DOT Policies
and Procedures
Under the Regulatory Flexibility Act of 1980 (RFA) (5 U.S.C. 601 et
seq.), PHMSA must consider whether a rulemaking would have a
``significant economic impact on a substantial number of small
entities.'' ``Small entities'' include small businesses, not-for-profit
organizations that are independently owned and operated and are not
dominant in their fields, and governmental jurisdictions with
populations under 50,000.
To ensure potential impacts of rules on small entities are properly
considered, PHMSA developed this NPRM in accordance with Executive
Order 13272 (``Proper Consideration of Small Entities in Agency
Rulemaking'') and DOT's procedures and policies to promote compliance
with the RFA.
The RFA and Executive Order 13272 (67 FR 53461, August 16, 2002)
require agency review of proposed and final rules to assess their
impacts on small entities. An agency must prepare an initial regulatory
flexibility analysis (IRFA) unless it determines and certifies that a
rule, if promulgated, would not have a significant economic impact on a
substantial number of small entities.
PHMSA is publishing this IRFA to aid the public in commenting on
the potential small business impacts of the requirements in this NPRM.
PHMSA invites all interested parties to submit data and information
regarding the potential economic impact on small entities that would
result from the adoption of the proposals in this NPRM. PHMSA will
consider all information and comments received in the public comment
process when making a determination regarding the economic impact on
small entities in the final rule.
Under the RFA at 5 U.S.C 603(b), each initial regulatory
flexibility analysis is required to address the following topics:
(1) The reasons why the agency is considering the action.
(2) The objectives and legal basis for the proposed rule.
(3) The kind and number of small entities to which the proposed
rule will apply.
(4) The projected reporting, recordkeeping and other compliance
requirements of the proposed rule.
(5) All Federal rules that may duplicate, overlap, or conflict
with the proposed rule.\83\
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\83\ See: https://www.fws.gov/policy/library/rgSBAGuide.pdf
(accessed September 28, 2011).
The RFA at 5 U.S.C. 603(c) requires that each initial regulatory
flexibility analysis contains a description of any significant
alternatives to the proposal that accomplish the statutory objectives
and minimize the significant economic impact of the proposal on small
entities. In this instance, none of the alternatives accomplish the
statutory objectives and minimize the significant economic impact of
the proposal on small entities.
(1) Reasons Why the Agency is Considering the Action
PHMSA is promulgating the NPRM in response to recent train
accidents involving the derailment of HHFTs comprised of twenty rail
carloads of a Class 3 flammable liquid. Shipments of large volumes of
flammable liquids pose a significant risk to life, property, and the
environment. For Example on December 30, 2013, a train carrying crude
oil derailed and ignited near Casselton, North Dakota prompting
authorities to issue a voluntary evacuation of the city and surrounding
area. On November 8, 2013, a train carrying crude oil to the Gulf Coast
from North Dakota derailed in Alabama, spilling crude oil in a nearby
wetland and igniting into flames. On July 6, 2013, a catastrophic
railroad accident occurred in Lac-M[eacute]gantic, Quebec, Canada when
an unattended freight train containing hazardous materials rolled down
a descending grade and subsequently derailed. The derailment resulted
in a fire and multiple energetic ruptures of tank cars, which, along
with other effects of the accident, caused the confirmed death of 47
people. In
[[Page 45070]]
addition, this derailment caused extensive damage to the town center,
clean-up costs, and the evacuation of approximately 2,000 people from
the surrounding area. The Lac-M[eacute]gantic incident resulted in very
large economic losses. PHMSA is taking this regulatory action to
prevent accidents on the scale of that in Lac-M[eacute]gantic from
happening in the United States.
(2) The Objectives and Legal Basis for the Proposed Rule
In this NPRM, PHMSA is proposing revisions to the HMR to ensure
that the rail requirements address the risks posed by the
transportation on railroads of HHFTs. This rulemaking addresses risks
in three areas: (1) Proper classification and characterization of the
product being transported, (2) operational controls to decrease the
likelihood and consequences of train accidents, and (3) tank car
integrity to decrease the consequences of train accidents. Promulgating
this rulemaking in these areas is consistent with the goals of the HMR:
(1) To ensure that hazardous materials are packaged and handled safely
and securely during transportation; (2) to provide effective
communication to transportation workers and emergency responders of the
hazardous materials being transferred; and (3) to minimize the
consequences of an incident should one occur.
The Secretary has the authority to prescribe regulations for the
safe transportation, including the security, of hazardous materials in
intrastate, interstate, and foreign commerce (49 U.S.C. 5103(b)) and
has delegated this authority to PHMSA. 49 CFR 1.97(b).
(3) A description of and, Where Feasible, an Estimate of the Number of
Small Entities to Which the Proposed Rule Will Apply
The universe of the entities considered in an IRFA generally
includes only those small entities that can reasonably expect to be
directly regulated by the proposed action. Small railroads and offerors
are the types of small entities potentially affected by this proposed
rule.
A ``small entity'' is defined in 5 U.S.C. 601(3) as having the same
meaning as ``small business concern'' under section 3 of the Small
Business Act. This includes any small business concern that is
independently owned and operated, and is not dominant in its field of
operation. Title 49 U.S.C. 601(4) likewise includes within the
definition of small entities non-profit enterprises that are
independently owned and operated, and are not dominant in their field
of operation.
The U.S. Small Business Administration (SBA) stipulates in its size
standards that the largest a ``for-profit'' railroad business firm may
be, and still be classified as a small entity, is 1,500 employees for
``line haul operating railroads'' and 500 employees for ``switching and
terminal establishments.'' Additionally, 5 U.S.C. 601(5) defines as
small entities governments of cities, counties, towns, townships,
villages, school districts, or special districts with populations less
than 50,000.
Federal agencies may adopt their own size standards for small
entities in consultation with SBA and in conjunction with public
comment. Pursuant to that authority, FRA has published a final
Statement of Agency Policy that formally establishes small entities or
small businesses as being railroads, contractors, and hazardous
materials offerors that meet the revenue requirements of a Class III
railroad as set forth in 49 CFR 1201.1-1, which is $20 million or less
in inflation-adjusted annual revenues,\84\ and commuter railroads or
small governmental jurisdictions that serve populations of 50,000 or
less. See 68 FR 24891 (May 9, 2003) (codified as appendix C to 49 CFR
Part 209). The $20 million limit is based on the Surface Transportation
Board's revenue threshold for a Class III railroad. Railroad revenue is
adjusted for inflation by applying a revenue deflator formula in
accordance with 49 CFR 1201.1-1. This definition is what PHMSA is
proposing to use for the rulemaking.
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\84\ For 2012 the Surface Transportation Board (STB) adjusted
this amount to $36.2 million.
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Railroads
Not all small railroads would be required to comply with the
provisions of this proposed rule. Most of the approximately 738 small
railroads do not transport hazardous materials. Based on observations
from FRA's regional offices, 64 small railroads could potentially be
affected by this proposed rule because they transport HHFTs. Therefore,
this proposed rule would impact a substantial number of small
railroads.
Offerors
Almost all hazardous materials tank cars, including those cars that
transport crude oil, ethanol, and other flammable liquids, are owned or
leased by offerors. The proposed requirements for a testing and
sampling program will directly affect shippers as they will now be
required to create a document a sampling and testing program for mined
gases and liquids. In addition, some of the other proposals in this
rulemaking may indirectly affect offerors. DOT believes that a
majority, if not all, of these offerors are large entities. DOT used
data from the DOT/PHMSA Hazardous Materials Information System (HMIS)
database to screen for offerors that may be small entities.
From the DOT/PHMSA HMIS database, and industry sources, DOT found
731 small offerors that might be impacted. Based on further information
available on the companies' Web sites, all other offerors appear to be
subsidiaries of large businesses. Out of these 731, however, only 297
own tank cars that would be affected. All the other 434 offerors either
do not own tank cars or have tank cars that would not be affected by
this proposed rule. Thus, DOT believes that there are only 297 offerors
that are small businesses affected by this proposed rule. Additionally,
no small offerors commented on PHMSA's ANPRM for this proceeding. PHMSA
invites commenters to bring forth information that might assist it in
assessing the number of small offerors that may be economically
impacted by the requirement set forth in the proposed rule for
development of the IRFA.
(4) A Description of the Projected Reporting, Recordkeeping and Other
Compliance Requirements of the Proposed Rule
For a thorough presentation of cost estimates, please refer to the
RIA, which has been placed in the docket for this rulemaking.
This rulemaking has proposed requirements in three areas that
address the potential risks: (1) Proper classification and
characterization of the product being transported, (2) operational
controls to decrease the likelihood of accidents, and (3) tank car
integrity. Proposed requirements for braking, speed restrictions, and
tank car production would not impact any small entities. Most small
railroads affected by this proposed rule do not operate at speeds
higher than those proposed for speed restrictions or travel long
distances over which the reduced speed would cause a significant
impact. Any small railroad that operates at speeds 30 mph or less would
also not be impacted by the proposed braking requirement. Additionally,
in a February 12, 2014, letter to the Secretary, ASLRRA announced that
they recommend to their members to voluntarily operate unit trains of
crude oil at a top speed of no more than 25 mph on all routes.
[[Page 45071]]
PHMSA believes that all offerors, both small and large, who would
be required to select a car that complies with new construction
requirements, would not see a significant increase in their lease
rates. Lease rates are not expected to increase due to proposed
improvements in the industry specification for tank car requirements as
rates have already increased in recent years. . Additionally, also in
the February 12th letter to the Secretary, the ASLRRA noted that it
will support and encourage the development of new tank car standards
including but not limited to adoption of a 9/16 inch tank car shell.
Proposed Sec. 174.310(a)(3) would expand hazardous materials route
planning and selection requirements for railroads. This would include
HHFTs transporting flammable materials and, where technically feasible,
require rerouting to avoid transportation of such hazardous materials
through populated and other sensitive areas. Approximately 64 small
railroads carry crude oil and ethanol in trains consists large enough
that they would potentially be affected by this proposal. However, the
majority of small railroads do not carry hazardous materials on a daily
basis; in fact, some small railroads carry hazardous materials fewer
than five times annually.
The affected Class III railroads are already compliant with the
routing requirements established by HM-232E (71 FR 76834). In general,
at the time that rule was promulgated, it was assumed that the small
railroads, due to their limited size, would, on average, have no less
than one and no more than two primary routes to analyze. Thus, the
potential lack of an alternative route to consider would minimize the
impact of this proposed requirement. Because the distance covered by
the small railroads' routes is likely contained within a limited
geographic region, the hours estimated for analyses are fewer than
those estimated for the larger railroads.
Finally, this proposed rule would also require any offeror who
offers a hazardous material for transportation to develop, implement,
and update its sampling and testing programs related to classification
and characterization of the hazardous material if it is a mined gas or
liquid (e.g., crude oil). PHMSA believes that there would be an initial
cost for each offeror of approximately $3,200 for the first year, and
additional costs of $800 annually thereafter. PHMSA believes that this
proposed section would not significantly burden any of these small
entities.
PHMSA estimates the total cost to each small railroad to be $5,400
in the first year and $3,000 for subsequent years. Based on small
railroads' annual operating revenues, these costs are not significant.
Small railroads' annual operating revenues range from $3 million to $20
million. Previously, FRA sampled small railroads and found that revenue
averaged approximately $4.7 million (not discounted) in 2006. One
percent of average annual revenue per small railroad is $47,000. Thus,
the costs associated with this proposed rule amount to significantly
less than one percent of the railroad's annual operating revenue. PHMSA
realizes that some small railroads will have lower annual revenue than
$4.7 million. However, PHMSA is confident that this total cost estimate
to each small railroad provides a good representation of the small
railroads, in general.
In conclusion, PHMSA believes that although some small railroads
would be directly impacted, they would not be impacted significantly as
the impact would amount to significantly less than one percent of a
small railroad's annual operating revenue. Information available
indicates that none of the offerors would be significantly affected by
the burdens of the proposed rule, but seeks information and comments
from the industry that might assist in quantifying the number of small
offerors who may be economically impacted by the requirements set forth
in the proposed rule. Therefore, these requirements will likely not
have a significant economic impact on any small entities' operations.
PHMSA seeks comments on these conclusions.
(5) An Identification, to the Extent Practicable, of All Federal Rules
That May Duplicate, Overlap, or Conflict With the Proposed Rule
PHMSA is not aware of any relevant Federal rules that may
duplicate, overlap, or conflict with the proposed rule. PHMSA will work
with and coordinate with FRA to ensure that we are aligned with EO 28
or other FRA actions to the greatest extent practicable. This proposed
rule would support most other safety regulations for railroad
operations.
This proposed rule will not have a noticeable impact on the
competitive position of the affected small railroads or on the small
entity segment of the railroad industry as a whole. The small entity
segment of the railroad industry faces little in the way of intramodal
competition. Small railroads generally serve as ``feeders'' to the
larger railroads, collecting carloads in smaller numbers and at lower
densities than would be economical for the larger railroads. They
transport those cars over relatively short distances and then turn them
over to the larger systems, which transport them relatively long
distances to their ultimate destination, or for handoff back to a
smaller railroad for final delivery. Although their relative interests
do not always coincide, the relationship between the large and small
entity segments of the railroad industry is more supportive and co-
dependent than competitive.
It is also rare for small railroads to compete with each other. As
mentioned above, small railroads generally serve smaller, lower density
markets and customers. They tend to operate in markets where there is
not enough traffic to attract or sustain rail competition, large or
small. Given the significant capital investment required (to acquire
right-of-way, build track, purchase fleet, etc.), new entry in the
railroad industry is not a common occurrence. Thus, even to the extent
the proposed rule may have an economic impact, it should have no impact
on the intramodal competitive position of small railroads.
Even though PHMSA did not receive any comments on the ANPRM in
opposition to PHMSA's preliminary finding that this rulemaking will not
have a significant economic impact on a substantial number of small
entities, PHMSA has not determined that this proposed rule would not
have a significant economic impact on a substantial number of small
entities. Therefore, PHMSA is publishing this IRFA to aid the public in
commenting on the potential small business impacts of the proposals in
this NPRM. PHMSA invites all interested parties to submit data and
information regarding the potential economic impact that would result
from adoption of the proposals in this NPRM. PHMSA will consider all
comments received in the public comment process when making a
determination in the final RFA.
F. Paperwork Reduction Act
PHMSA will request a new information collection from the Office of
Management and Budget (OMB) under OMB Control No. 2137-XXXX entitled
``Flammable Hazardous Materials by Rail Transportation.'' This NPRM may
result in an increase in annual burden and costs under OMB Control No.
2137-XXXX due to proposed requirements pertaining to the creation of a
sampling and testing program for mined gas or liquid and rail routing
for HHFTs.
Under the Paperwork Reduction Act of 1995, no person is required to
respond to an information collection unless it has been approved by OMB
and displays a valid OMB control number. Section 1320.8(d) of Title 5
of
[[Page 45072]]
the CFR requires that PHMSA provide interested members of the public
and affected agencies an opportunity to comment on information and
recordkeeping requests.
In addition to the requirements proposed in this NPRM, we request
comment on whether PHMSA should require reporting of data on the total
damages that occur as a result of train accidents involving releases of
hazardous material, including damages related to fatalities, injuries,
property damage, environmental damage and clean-up costs, loss of
business and other economic activity, and evacuation-related costs.
Currently, PHMSA only collects some of this information, and data
verification is inconsistent. Further, we request comment on whether
PHMSA should require reporting on every car carrying hazardous material
that derails, whether that car loses product or not. Such reporting
would assist PHMSA in assessing the effectiveness of different kinds of
cars in containing the hazardous materials that they carry. PHMSA seeks
comment on how hazardous incident reporting of rail accidents can be
improved upon, in the context of this rule. How can PHMSA improve the
data quality, utility, and response rates associated with reporting on
the impacts of incidents associated with the transportation of
hazardous materials on HHFTs? Are changes to the incident reporting
forms or the method of collection warranted?
This document identifies a new information collection request that
PHMSA will submit to OMB for approval based on the requirements in this
proposed rule. PHMSA has developed burden estimates to reflect changes
in this proposed rule and specifically requests comments on the
information collection and recordkeeping burdens associated with this
NPRM.
Sampling and Testing Plans
PHMSA estimates that there will be approximately 1,538 respondents,
based on a review of relevant active registrations on the PHMSA Hazmat
Intelligence Portal, each submitting an average of one sampling and
testing plan each year. First year hourly burden is estimated at 40
hours per response, or 61,520 burden hours; hourly burden for each
subsequent year is estimated at 10 hours per response, or 15,380 burden
hours. PHMSA assumes a Chemical Engineer is the labor category most
appropriate to describe sampling methodologies, testing protocols, and
present test results. The mean hourly wage for a Chemical Engineer was
$46.02 in May 2013, according to the Bureau of Labor Statistics. We
inflate this wage by 60 percent to account for fringe benefits and
overhead of $27.61 per hour, for a total weighted hourly wage of
$73.63, or $74.30 per hour after adjusting for growth in median real
wages. At an average hourly cost of $74.30 per hour, first year burden
cost for this proposed requirement is estimated at $4,570,936.00;
burden cost for each subsequent year is estimated at $1,142,734.00.
Routing--Collection by Line Segment
PHMSA estimates that there will be approximately 74 respondents (10
for Class II Railroads; 64 for Class III Railroads) each submitting an
average of one routing collection response each year, and each
subsequent year. Hourly burden is assumed to be 40 hours per response,
or 2,960 burden hours each year. PHMSA used a labor rate that combines
two employee groups listed in the Bureau of Labor Statistics May 2012
Industry-Specific Occupational Employment and Wage Estimates: NAICS
482000-Rail Transportation occupational code 11-0000 ``Management
Occupations'' and occupation code 43-6011 ``Executive Secretaries and
Executive Administrative Assistants.'' A combination of these two
groups will probably be utilized to perform the requirements in this
proposed rule. The average annual wages for these groups are $100,820
and $54,520 respectively. The resulting average hourly wage rate,
including a 60 percent increase to account for overhead and fringe
benefits, is $67.96. At an average hourly cost of $67.96 per hour,
burden cost for the first year and each subsequent year is estimated at
$201,161.60.
Routing Security Analysis
For the first year, PHMSA estimates that there will be
approximately 74 respondents (10 for Class II Railroads; 64 for Class
III Railroads). Class II Railroads are expected to submit 50 routing
security analysis responses per year, based on the number of feasible
alternate routes to consider after future possible network changes,
with each response taking approximately 80 hours each, or 4,000 hours.
At an average hourly cost of $67.96 per hour, first year burden cost
for Class II Railroads is estimated at $271,840.00. Class III Railroads
are expected to submit 128 routing security analysis responses per
year, with each response taking approximately 40 hours, or 5,120 hours.
At an average hourly cost of $67.96 per hour, first year burden cost
for Class III Railroads is estimated at $347,955.20.
PHMSA assumes that new route analyses are necessary each year based
on changes in commodity flow, but that after the first year's route
analyses are completed, analyses performed on the same routes in
subsequent years will take less time. For each subsequent year, PHMSA
estimates that there will be approximately 74 respondents (10 for Class
II Railroads; 64 for Class III Railroads). Class II Railroads are
expected to submit 50 routing security analysis responses per year,
with each response taking approximately 16 hours each, or 800 hours. At
an average hourly cost of $67.96 per hour, first year burden cost for
Class II Railroads is estimated at $54,368.00. Class III Railroads are
expected to submit 128 routing security analysis responses per year,
with each response taking approximately 8 hours, or 1,024 hours. At an
average hourly cost of $67.96 per hour, first year burden cost for
Class III Railroads is estimated at $69,591.04.
Incident Reporting
From 2011-2014, PHMSA identified 32 incidents, for an average of 11
incidents per year, involving the derailment and release of crude oil/
ethanol. Each report would be submitted by a single respondent and
would take approximately 2 additional hours to submit per response,
compared to the current requirements. At an average hourly cost of
$67.96 per hour, burden cost is estimated at $1,495.12. We do not
currently have sufficient data to estimate the number of respondents
and responses that would be required if PHMSA extended incident
reporting requirements to derailments not involving a product release.
Total
We estimate that the total information collection and recordkeeping
burden for the requirements as specified in this proposed rule would be
as follows:
OMB No. 2137-XXXX, ``Flammable Hazardous Materials by Rail
Transportation''
First Year Annual Burden:
Total Annual Number of Respondents: 1,612.
Total Annual Responses: 1,801.
Total Annual Burden Hours: 73,622.
Total Annual Burden Cost: $5,393,387.92.
Subsequent Year Burden:
Total Annual Number of Respondents: 1,612.
Total Annual Responses: 1,801.
Total Annual Burden Hours: 20,186.
Total Annual Burden Cost: $1,469,349.76.
In addition to the Paperwork Reduction Act requirements outlined above,
PHMSA seeks comment on whether any other provisions in this rule will
result in additional information collection
[[Page 45073]]
requirements and/or burdens, including but not limited to: Notification
to state emergency response commissions, and tank car design
requirements.
Please direct your requests for a copy of the information
collection to Steven Andrews or T. Glenn Foster, U.S. Department of
Transportation, Pipeline and Hazardous Materials Safety Administration
(PHMSA), East Building, Office of Hazardous Materials Standards (PHH-
12), 1200 New Jersey Avenue SE., Washington, DC 20590, Telephone (202)
366-8553.
G. Environmental Assessment
The National Environmental Policy Act of 1969 (NEPA) (42 U.S.C.
section 4321-4375), requires that Federal agencies analyze proposed
actions to determine whether the action will have a significant impact
on the human environment. The Council on Environmental Quality (CEQ)
regulations require Federal agencies to conduct an environmental review
considering (1) the need for the proposed action, (2) alternatives to
the proposed action, (3) probable environmental impacts of the proposed
action and alternatives, and (4) the agencies and persons consulted
during the consideration process. 40 CFR 1508.9.
1. Need for the Proposal
This NPRM is intended to address serious safety and environmental
concerns revealed by various recent train accidents and incidents
involving HHFTs. This NPRM is proposing requirements designed to lessen
the frequency and consequences of train accidents involving the
unintentional release flammable liquids in HHFTs. The growing reliance
on trains to transport large volumes of flammable liquids, particularly
crude oil and ethanol, poses a significant risk to life, property, and
the environment. These significant risks have been highlighted by the
recent instances of trains carrying crude oil that derailed in
Casselton, North Dakota; Aliceville, Alabama; and Lac-M[eacute]gantic,
Quebec, Canada and recent instances of trains carrying ethanol that
derailed in Arcadia, Ohio and Cherry Valley, Illinois. The proposed
changes also address NTSB recommendations on accurate classification,
enhanced tank cars, rail routing, and oversight.
2. Alternatives to the Proposed Action
In proposing this NPRM, PHMSA is considering the following
alternatives:
1. No Action Alternative--If PHMSA chose this alternative, it would
not proceed with any rulemaking on this subject, and the current
regulatory standards would remain in effect.
2. Preferred Alternative--This alternative is the current proposal
as it appears in this NPRM. The proposed amendments are more fully
addressed in the preamble and regulatory text sections. However, they
generally include:
a. New defined term of ``High-hazard flammable train;''
b. Rail Routing requirements as specified in Part 172, Subpart I of
the HMR;
c. Sampling and testing program to ensure proper classification and
characterization;
d. Notification to SERCs or other appropriate state delegated
entity, of petroleum crude oil train transportation;
e. Phase in requirements for updated braking devices and braking
systems;
f. Speed restrictions for rail cars that do not meet the safer DOT
Specification 117 standard (In this NPRM we proposed three alternatives
for differing levels of speed restrictions for trains that do not meet
the DOT Specification 117); and
g. Phase out DOT 111 cars in HHFTs and require DOT Specification
117 for such train sets (In this NPRM we proposed three alternatives
tank car design of the proposed DOT Specification 117).
3. The Alternative Proposed in the ANPRM--This alternative includes
the following substantive provisions as proposed in the ANPRM:
a. Relax regulatory requirements to afford the FRA greater
discretion to authorize the movement of non-conforming tank cars;
b. Impose additional requirements that would correct an unsafe
condition associated with pressure relief valves (PRV) on rail cars
transporting carbon dioxide, refrigerated liquid;
c. Relax regulatory requirements applicable to the repair and
maintenance of DOT Specification 110, DOT Specification 106, and ICC 27
tank car tanks (ton tanks);
d. Relax regulatory requirement for the removal of rupture discs
for inspection if the removal process would damage, change, or alter
the intended operation of the device; and
e. Impose additional requirements that would enhance the standards
for DOT Specification 111 tank cars used to transport Packing Group
(PG) I and II hazardous materials.
3. Probable Environmental Impacts of the Proposed Action and
Alternatives
1. No-Action Alternative
If PHMSA were to select the no-action alternative, current
regulations would remain in place, and no new provisions would be
added. However, the safety and environmental threats that result from
the increasing use of HHFTs would not be addressed. The existing threat
of derailment and resulting fire, as exhibited in serious accidents
like Lac-M[eacute]gantic, Quebec, which resulted in 47 fatalities, and
Aliceville, Alabama, where we estimate that 630,000 gallons of crude
oil entered navigable waters, destroying a significant area of wetland
and forest, would continue. Clean-up is ongoing for both of these
accidents.
2. Preferred Alternative
If PHMSA selects the provisions as proposed in this NPRM, PHMSA
believes that safety and environmental risks would be reduced and that
protections to human health and environmental resources would be
increased.
The proposed application of the existing rail routing requirements
to HHFTs would require that rail carriers consider safety and security
risk factors such as population density along the route;
environmentally-sensitive or significant areas; venues along the route
(stations, events, places of congregation); emergency response
capability along the route; etc., when analyzing and selecting routes
for those trains. PHMSA believes that the use of routes that are less
sensitive could mitigate the safety and environmental consequences of a
train accident and release, were one to occur. It is possible that this
requirement could cause rail carriers to choose routes that are less
direct based on these concerns, potentially increasing the emission of
greenhouse gases. However, PHMSA believes that the reduction in risk to
sensitive areas outweighs a slight increase in greenhouse gases.
Next, the sampling and testing proposal is intended to ensure that
each material is properly classified to ensure that: (1) The proper
regulatory requirements are applied to each shipment to minimize the
risk of incident, (2) first responders have accurate information in the
event of a train accident, and (3) the characteristics of the material
are known and fully considered so that offerors and carriers are aware
of and can mitigate potential threats to the integrity of rail tank
cars. PHMSA believes that this provision will reduce the risk of
release of these materials.
PHMSA is proposing to require railroads that operate trains
containing one million gallons of Bakken crude oil to notify SERCs or
other appropriate state delegated entity about the operation of these
trains through their
[[Page 45074]]
States. Railroads must identify each county, or a particular state or
commonwealth's equivalent jurisdiction in the state through which the
trains will operate. PHMSA believes that the notification will allow
communities to better prepare and work with the railroads to ensure
that resources are in place to respond to a spill that could affect
water and environmental resources. As a result, responders can better
mitigate a spill that has entered navigable waters by preventing
further spread of the oil. This prevents further damage to drinking
water resources and wildlife habitat.
PHMSA believes that the proposed braking and speed restrictions,
especially for older DOT Specification 111 tank cars, will reduce the
likelihood of train accidents and resulting release of flammable
liquids. PHMSA also believes that the braking requirements could
improve fuel efficiency, thereby reducing greenhouse gas emissions.
Additionally, system wide implementation of ECP brakes, as proposed for
a DOT Specification 117 manufactured under tank car Option 1, would
improve the efficiency of the rail system by permitting trains to run
closer together because of the improved performance of the brake
system.
PHMSA believes that the phasing out of DOT Specification 111 tank
cars in HHFTs would reduce risk of release because of the improved
integrity and safety features of the proposed DOT Specification 117 and
117P. The DOT Specification 117 will provide bottom outlet protection
and a robust top fitting protection structure. To improve integrity and
puncture resistance of the tank, DOT Specification 117 has a full-
height \1/2\ inch minimum thickness head shield, an 11-gauge jacket,
and, based on the Option, either a \7/16\ inch or \9/16\ inch shell and
head thickness in comparison to DOT Specification 111, which has no
head shield, or jacket requirement and is constructed with a \7/16\
inch thick shell.
The proposed DOT Specification 117 tank car must have a thermal
protection system, capable of surviving a 100-minute pool fire after a
train accident. The 100-minute survivability period is intended to
provide emergency responders time to assess an accident, establish
perimeters, and evacuate the public as needed, while permitting
hazardous material to be vented from the tank to prevent a violent
failure of the tank car. This thermal protection is critical in
limiting human health risks to the public and first responders and
limiting environmental damage in the event of a train accident. The
introduction of the new DOT Specification 117 and 117P, along with the
gradual phase out of the DOT Specification 111 used in HHFTs will
result in increased manufacture of new tank cars. While the gradual
nature of the phase out is intended to decrease burden on the rail
industry, increased manufacture could result in greater release of
greenhouse gases and use of resources needed to make the cars, such as
steel. However, PHMSA believes that these possible risks are far
outweighed by the increased safety and integrity of each railcar and
each train and the decreased risk of release of these fossil fuels to
the environment.
3. ANPRM Alternative
If PHMSA were to select the provisions as proposed in the ANPRM,
PHMSA believes that the significant safety risks that have recently
come to light resulting from HHFTs would not be fully addressed. While
the ANPRM proposed safety enhancements to DOT Specification 111 tank
cars, public comments and current events have led PHMSA to believe that
the gradual phase-out of the tank car in HHFT service is a more prudent
alternative to improve safety. The ANPRM also sought comment on certain
speed restrictions and braking equipment, which was helpful to PHMSA in
drafting the current proposal.
The ANPRM also sought comment on various matters that are not
directly related to the increasing threats described in this document
and will be addressed at another time as those provisions do not
address the modified purpose and need of this rulemaking.
Agencies Consulted
PHMSA worked closely with the FRA, EPA, and DHS/TSA in the
development of this proposed rulemaking for technical and policy
guidance. PHMSA also considered the views expressed in comments to the
ANPRM submitted by members of the public, state and local governments,
and industry.
Conclusion
The provisions of this proposed rule build on current regulatory
requirements to enhance the transportation safety and security of
shipments of hazardous materials transported by rail, thereby reducing
the risks of an accidental or intentional release of hazardous
materials and consequent environmental damage. PHMSA believes the net
environmental impact will be positive. PHMSA believes that there are no
significant environmental impacts associated with this proposed rule.
PHMSA welcomes any views, data, or information related to
environmental impacts that may result if the proposed requirements are
adopted, as well as possible alternatives and their environmental
impacts.
H. Privacy Act
Anyone is able to search the electronic form of any written
communications and comments received into any of our dockets by the
name of the individual submitting the document (or signing the
document, if submitted on behalf of an association, business, labor
union, etc.). You may review DOT's complete Privacy Act Statement,
published in the Federal Register on April 11, 2000 (65 FR 19477) or
you may visit https://www.dot.gov/privacy.html.
I. Executive Order 13609 and International Trade Analysis
Under Executive Order 13609, agencies must consider whether the
impacts associated with significant variations between domestic and
international regulatory approaches are unnecessary or may impair the
ability of American businesses to export and compete internationally.
In meeting shared challenges involving health, safety, labor, security,
environmental, and other issues, regulatory approaches developed
through international cooperation can provide equivalent protection to
standards developed independently while also minimizing unnecessary
differences.
Similarly, the Trade Agreements Act of 1979 (Pub. L. 96-39), as
amended by the Uruguay Round Agreements Act (Pub. L. 103-465),
prohibits Federal agencies from establishing any standards or engaging
in related activities that create unnecessary obstacles to the foreign
commerce of the United States. For purposes of these requirements,
Federal agencies may participate in the establishment of international
standards, so long as the standards have a legitimate domestic
objective, such as providing for safety, and do not operate to exclude
imports that meet this objective. The statute also requires
consideration of international standards and, where appropriate, that
they be the basis for U.S. standards.
PHMSA participates in the establishment of international standards
in order to protect the safety of the American public, and we have
assessed the effects of the proposed rule to ensure that it does not
cause unnecessary obstacles to foreign trade. Accordingly, this
rulemaking is consistent with Executive Order 13609
[[Page 45075]]
and PHMSA's obligations under the Trade Agreement Act, as amended.
PHMSA welcomes any data or information related to international
impacts that may result if the petitions and recommendations are
adopted, as well as possible alternatives and their international
impacts. Please describe the impacts and the basis for the comment.
J. Statutory/Legal Authority for This Rulemaking
This NPRM is published under the authority of 49 U.S.C. 5103(b),
which authorizes the Secretary of Transportation to ``prescribe
regulations for the safe transportation, including security, of
hazardous materials in intrastate, interstate, and foreign commerce.''
The proposed changes in this rule address safety and security
vulnerabilities regarding the transportation of hazardous materials in
commerce.
K. Regulation Identifier Number (RIN)
A regulation identifier number (RIN) is assigned to each regulatory
action listed in the Unified Agenda of Federal Regulations. The
Regulatory Information Service Center publishes the Unified Agenda in
April and October of each year. The RIN contained in the heading of
this document can be used to cross-reference this action with the
Unified Agenda.
List of Subjects
49 CFR Part 171
Exports, Hazardous materials transportation, Hazardous waste,
Imports, Reporting and recordkeeping requirements.
49 CFR Part 172
Hazardous materials transportation, Hazardous waste, Labeling,
Packaging and containers, Reporting and recordkeeping requirements,
Security measures.
49 CFR Part 173
Hazardous materials transportation, Packaging and containers,
Radioactive materials, Reporting and recordkeeping requirements,
Uranium.
49 CFR Part 174
Hazardous materials transportation, Rail carriers, Reporting and
recordkeeping requirements, Security measures.
49 CFR Part 179
Hazardous materials transportation, Railroad safety, Reporting and
recordkeeping requirements.
The Proposed Rule
In consideration of the foregoing, we are proposing to amend title
49, chapter I, subchapter C, as follows:
PART 171--GENERAL INFORMATION, REGULATIONS, AND DEFINITIONS
0
1. The authority citation for part 171 continues to read as follows:
Authority: 49 U.S.C. 5101-5128, 44701; Pub. L. 101-410 section
4 (28 U.S.C. 2461 note); Pub. L. 104-121, sections 212-213; Pub. L.
104-134, section 31001; 49 CFR 1.81 and 1.97.
0
2. In Sec. 171.7, revise paragraphs (k)(2) through (4), and add
paragraph (k)(5) to read as follows:
Sec. 171.7 Reference material.
* * * * *
(k) * * *
(1) * * *
(2) AAR Manual of Standards and Recommended Practices, Section C--
III, Specifications for Tank Cars, Specification M-1002 (AAR
Specifications for Tank Cars), Appendix E, April 2010; into Sec. Sec.
179.203-9; 179.203-11(f); 179.204-9; 179.204-11(f).
(3) AAR Manual of Standards and Recommended Practices, Section I,
Specially Equipped Freight Car and Intermodal Equipment, 1988, into
Sec. 174.55; 174.63.
(4) AAR Specifications for Design, Fabrication and Construction of
Freight Cars, Volume 1, 1988, into Sec. 179.16.
(5) AAR Standard 286; AAR Manual of Standards and Recommended
Practices, Section C, Car Construction Fundamentals and Details,
Standard S-286, Free/Unrestricted Interchange for 286,000 lb Gross Rail
Load Cars (Adopted 2002; Revised: 2003, 2005, 2006), into Sec. 179.13.
* * * * *
0
3. In Sec. 171.8 a definition for ``High-hazard flammable train'' is
added in alphabetical order to read as follows:
Sec. 171.8 Definitions.
* * * * *
High-hazard flammable train means a single train carrying 20 or
more carloads of a Class 3 flammable liquid.
* * * * *
PART 172--HAZARDOUS MATERIALS TABLE, SPECIAL PROVISIONS, HAZARDOUS
MATERIALS COMMUNICATIONS, EMERGENCY RESPONSE INFORMATION, TRAINING
REQUIREMENTS, AND SECURITY PLANS
0
4. The authority citation for part 172 continues to read as follows:
Authority: 49 U.S.C. 5101-5128; 44701; 49 CFR 1.81 and 1.97.
0
5. In Sec. 172.820, paragraph (a)(4) is added to read as follows:
Sec. 172.820 Additional planning requirements for transportation by
rail.
(a) * * *
(4) A high-hazard flammable train as defined in Sec. 171.8 of this
subchapter.
* * * * *
PART 173--SHIPPERS--GENERAL REQUIREMENTS FOR SHIPMENTS AND
PACKAGINGS
0
6. The authority citation for part 173 continues to read as follows:
Authority: 49 U.S.C. 5101-5128, 44701; 49 CFR 1.81 and 1.97.
0
7. Add new Sec. 173.41 to subpart B to read as follows:
Sec. 173.41 Sampling and testing program for mined gas and liquid.
(a) General. Mined gases and liquids, such as petroleum crude oil,
extracted from the earth and offered for transportation must be
properly classed and characterized as prescribed in Sec. 173.22, in
accordance with a sampling and testing program which specifies at a
minimum:
(1) A frequency of sampling and testing that accounts for
appreciable variability of the material, including the time,
temperature, method of extraction (including chemical use), and
location of extraction;
(2) Sampling at various points along the supply chain to understand
the variability of the material during transportation;
(3) Sampling methods that ensure a representative sample of the
entire mixture, as packaged, is collected;
(4) Testing methods that enable complete analysis, classification,
and characterization of the material under the HMR.
(5) Statistical justification for sample frequencies;
(6) Duplicate samples for quality assurance purposes; and
(7) Criteria for modifying the sampling and testing program.
(b) Certification. Each person who offers a hazardous material for
transportation shall certify, as prescribed by Sec. 172.204 of this
subchapter, that the material is offered for transportation in
accordance with this subchapter, including the requirements prescribed
by paragraph (a) of this section.
(c) Documentation, retention, review, dissemination of program. The
sampling and testing program must be documented in writing and must be
retained for as long as it remains in effect. The sampling and testing
[[Page 45076]]
program must be reviewed at least annually and revised and/or updated
as necessary to reflect changing circumstances. The most recent version
of the sampling and testing program, or relevant portions thereof, must
be available to the employees who are responsible for implementing it.
When the sampling and testing program is updated or revised, all
employees responsible for implementing it must be notified, and all
copies of the sampling and testing program must be maintained as of the
date of the most recent revision.
(d) Access by DOT to copy of program documentation. Each person
required to develop and implement a sampling and testing program must
maintain a copy of the sampling and testing program documentation (or
an electronic file thereof) that is accessible at, or through, its
principal place of business, and must make the documentation available
upon request at a reasonable time and location to an authorized
official of the Department of Transportation.
0
8. In Sec. 173.241, revise paragraph (a) to read as follows:
Sec. 173.241 Bulk packagings for certain low-hazard liquid and solid
materials.
* * * * *
(a) Rail cars: Class DOT 103, 104, 105, 109, 111, 112, 114, 115,
117, or 120 tank car tanks; Class 106 or 110 multi-unit tank car tanks;
and AAR Class 203W, 206W, and 211W tank car tanks. Additional
operational requirements apply to high-hazard flammable trains (see
Sec. 171.8 of this subchapter) as prescribed in Sec. 174.310 of this
subchapter. Notwithstanding the tank car specifications prescribed in
this section, DOT Specification 111 tank cars are no longer authorized
for Class 3 (flammable liquids) in Packing Group III for use in high-
hazard flammable train service, after October 1, 2020.
* * * * *
0
9. In Sec. 173.242 revise paragraph (a) to read as follows:
Sec. 173.242 Bulk packagings for certain medium hazard liquids and
solids, including solids with dual hazards.
* * * * *
(a) Rail cars: Class DOT 103, 104, 105, 109, 111, 112, 114, 115,
117, or 120 tank car tanks; Class 106 or 110 multi-unit tank car tanks
and AAR Class 206W tank car tanks. Additional operational requirements
apply to high-hazard flammable trains (see Sec. 171.8 of this
subchapter) as prescribed in Sec. 174.310 of this subchapter.
Notwithstanding the tank car specifications prescribed in this section,
DOT Specification 111 tank cars are no longer authorized for use in
high-hazard flammable train service, based on packing group, after the
following dates:
------------------------------------------------------------------------
Packing group DOT 111 not authorized after
------------------------------------------------------------------------
II.................................... October 1, 2018.
III................................... October 1, 2020.
------------------------------------------------------------------------
* * * * *
0
10. In Sec. 173.243 revise paragraph (a) to read as follows:
Sec. 173.243 Bulk packaging for certain high-hazard liquids and dual-
hazard materials that pose a moderate hazard.
* * * * *
(a) Rail cars: Class DOT 103, 104, 105, 109, 111, 112, 114, 115,
117, or 120 fusion-welded tank car tanks; and Class 106 or 110 multi-
unit tank car tanks. Additional operational requirements apply to high-
hazard flammable trains (see Sec. 171.8 of this subchapter) as
prescribed in Sec. 174.310 of this subchapter. Notwithstanding the
tank car specifications prescribed in this section, DOT Specification
111 tank cars are no longer authorized for Class 3 (flammable liquids)
in Packing Group I for use in high-hazard flammable train service,
after October 1, 2017.
* * * * *
PART 174--CARRIAGE BY RAIL
0
11. The authority citation for part 174 continues to read as follows:
Authority: 49 U.S.C. 5101-5128; 49 CFR 1.81 and 1.97.
0
12. Add new Sec. 174.310 to subpart G to read as follows:
Sec. 174.310 Requirements for the operation of high-hazard flammable
trains.
(a) General. Each rail carrier operating a high-hazard flammable
train (as defined in Sec. 171.8 of this subchapter) must comply with
each of the following additional safety requirements with respect to
each high-hazard flammable train that it operates:
(1) Routing. The additional planning requirements for
transportation by rail in accordance with part 172, subpart I of this
subchapter;
(2) Notification to State Emergency Response Commissions of
petroleum crude oil train transportation. (i) Any railroad transporting
in a single train 1,000,000 gallons or more of UN 1267, Petroleum crude
oil, Class 3, as described by Sec. 172.101 of this subchapter and
sourced from the Bakken shale formation in the Williston Basin (North
Dakota, South Dakota, and Montana in the United States, or Saskatchewan
or Manitoba in Canada), must, within 30 days of [EFFECTIVE DATE OF
FINAL RULE], provide notification to the State Emergency Response
Commission (SERC) or other appropriate state delegated entities in
which it operates. Information required to be shared with SERCs or
other appropriate state delegated entity must consist of the following:
(A) A reasonable estimate of the number of affected trains that are
expected to travel, per week, through each county within the State;
(B) The routes over which the affected trains will be transported;
(C) A description of the petroleum crude oil and applicable
emergency response information required by subparts C and G of part 172
of this subchapter; and,
(D) At least one point of contact at the railroad (including name,
title, phone number and address) responsible for serving as the point
of contact for the State Emergency Response Commission and relevant
emergency responders related to the railroad's transportation of
affected trains.
(ii) Railroads shall update notifications made under paragraph (a)
of this section prior to making any material changes in the estimated
volumes or frequencies of trains traveling through a county.
(iii) Copies of railroad notifications to State Emergency Response
Commissions made under paragraph (a) of this section must be made
available to FRA upon request.
(3) Speed restrictions. All trains are limited to a maximum speed
of 50 mph. In addition, the following restrictions apply:
(i) Option 1--The train is further limited to a maximum speed of 40
mph, unless all tank cars containing a flammable liquid meet or exceed
the standard for the DOT Specification 117 tank car provided in part
179, subpart D of this subchapter;
(ii) Option 2--The train is further limited to a maximum speed of
40 mph while operating in an area, determined by census population
data, that has a population of more than 100,000 people, unless all
tank cars containing a flammable liquid meet or exceed the standard for
the DOT Specification 117 tank car provided in part 179, subpart D of
this subchapter; and
(iii) Option 3--The train is further limited to a maximum speed of
40 mph while that train travels within the limits of high-threat urban
areas (HTUAs) as defined in Sec. 1580.3 of this title, unless all tank
cars containing a flammable liquid meet or exceed the standard for the
DOT Specification 117 tank car provided in part 179, subpart D of this
subchapter.
[[Page 45077]]
(iv) The train is further limited to a maximum speed of 30 mph,
unless it conforms with paragraph (a)(4) of this section.
(4) Braking. (i) The train must be equipped and operated with
either a two-way end of train device, as defined in Sec. 232.5 of this
title, or a distributed power (DP) system, as defined in Sec. 229.5 of
this title.
(ii) After October 1, 2015, a train comprised entirely of tank cars
manufactured in accordance with proposed Sec. 179.202 or the
performance specification prescribed in Sec. 179.202-11 (Option 1
only), except for required buffer cars, must be operated in ECP brake
mode as defined by 49 CFR 232.5.
(5) Tank cars manufactured after October 1, 2015. (i) A tank car
manufactured for use in a HHFT after October 1, 2015 must meet DOT
Specification 117, in part 179, subpart D of this subchapter.
(ii) A tank car manufactured for use in a HHFT after October 1,
2015, in accordance with proposed Sec. 179.202 or the performance
specification prescribed in Sec. 179.202-11 (Option 1), must be
equipped with ECP brakes in accordance with subpart G of part 232 of
this title.
(b) [Reserved]
PART 179--SPECIFICATIONS FOR TANK CARS
0
13. The authority citation for part 179 continues to read as follows:
Authority: 49 U.S.C. 5101-5128; 49 CFR 1.81 and 1.97.
Subpart D-Specifications for Non-Pressure Tank Car Tanks (Classes
DOT-111AW, 115AW, and 117AW)
Option 1
0
14. Add Sec. Sec. 179.202 through 179.202-11 to subpart D of part 179,
to read as follows:
Sec. 179.202 Individual specification requirements applicable to DOT-
117 tank car tanks.
Sec. 179.202-1 Applicability.
Each tank built under these specifications must conform to either
the requirements of Sec. Sec. 179.202-1 through 179.202-10, or the
performance standard requirements of Sec. 179.202-11.
Sec. 179.202-3 Type.
(a) General. The tank car must either be designed to the DOT 117
specification in Sec. 179.202 or conform to the performance
specification prescribed in Sec. 179.202-11.
(b) Approval. The tank car design must be approved by the Associate
Administrator for Railroad Safety/Chief Safety Officer, Federal
Railroad Administration, FRA, 1200 New Jersey Ave. SE., Washington, DC
20590, and must be constructed to the conditions of that approval in
accordance with Sec. 179.13.
(c) Design. The design must meet the individual specification
requirements of Sec. 179.202.
Sec. 179.202-4 Thickness of plates.
The wall thickness after forming of the tank shell and heads must
be, at a minimum, 9/16 of an inch AAR TC-128 Grade B, in accordance
with Sec. 179.200-7(b).
Sec. 179.202-5 Tank head puncture resistance system.
The DOT 117 specification tank car must have a tank head puncture
resistance system. The full height head shields must have a minimum
thickness of \1/2\ inch.
Sec. 179.202-6 Thermal protection systems.
The DOT 117 specification tank car must have a thermal protection
system. The thermal protection system must be designed in accordance
with Sec. 179.18 and include a reclosing pressure relief device in
accordance with Sec. 173.31 of this subchapter.
Sec. 179.202-7 Jackets.
The entire thermal protection system must be covered with a metal
jacket of a thickness not less than 11 gauge A1011 steel or equivalent;
and flashed around all openings so as to be weather tight. The exterior
surface of a carbon steel tank and the inside surface of a carbon steel
jacket must be given a protective coating.
Sec. 179.202-8 Bottom outlets.
If the tank car is equipped with a bottom outlet, the handle must
be removed prior to train movement or be designed with protection
safety system(s) to prevent unintended actuation during train accident
scenarios.
Sec. 179.202-9 Top fittings protection.
The DOT 117 tank car must be equipped with a top fittings
protection system and a nozzle capable of sustaining, without failure,
a rollover accident at a speed of 9 miles per hour, in which the
rolling protective housing strikes a stationary surface assumed to be
flat, level, and rigid and the speed is determined as a linear
velocity, measured at the geometric center of the loaded tank car as a
transverse vector. Failure is deemed to occur when the deformed
protective housing contacts any of the service equipment or when the
tank lading retention capability is compromised (e.g., leaking).
Sec. 179.202-10 DOT 117 design.
The following is an overview of design requirements for a DOT
Specification 117 tank car.
----------------------------------------------------------------------------------------------------------------
Bursting Minimum plate
DOT specification Insulation pressure thickness Test pressure Bottom
(psig) (Inches) (psig) outlet
----------------------------------------------------------------------------------------------------------------
117A100W..................... Optional........ 500 9/16 100 Optional.
----------------------------------------------------------------------------------------------------------------
Sec. 179.202-11 Performance standard requirements.
(a) Approval. Design, testing, and modeling results must be
reviewed and approved by the Associate Administrator for Railroad
Safety/Chief Safety Officer, Federal Railroad Administration (FRA),
1200 New Jersey Ave. SE., Washington, DC 20590.
(b) Approval to operate at 286,000 gross rail load (GRL). In
addition to the requirements of paragraph (a) of this section, the tank
car design must be approved, and the tank car must be constructed to
the conditions of an approval issued by the Associate Administrator for
Railroad Safety/Chief Safety Officer, FRA, in accordance with Sec.
179.13.
(c) Puncture resistance.
(1) Minimum side impact speed: 12 mph when impacted at the
longitudinal and vertical center of the shell by a rigid 12-inch by 12-
inch indenter with a weight of 286,000 pounds.
(2) Minimum head impact speed: 18 mph when impacted at the center
of the head by a rigid 12-inch by 12-inch indenter with a weight of
286,000 pounds.
(d) Thermal protection systems. The tank car must be equipped with
a thermal protection system. The thermal protection system must be
designed in accordance with Sec. 179.18 and include a
[[Page 45078]]
reclosing pressure relief device in accordance with Sec. 173.31 of
this subchapter.
(e) Bottom outlet. If the tank car is equipped with a bottom
outlet, the handle must be removed prior to train movement or be
designed with protection safety system(s) to prevent unintended
actuation during train accident scenarios.
(f) Top fittings protection--(1) New construction. Tank car tanks
must be equipped with a top fittings protection system and a nozzle
capable of sustaining, without failure, a rollover accident at a speed
of 9 miles per hour, in which the rolling protective housing strikes a
stationary surface assumed to be flat, level, and rigid and the speed
is determined as a linear velocity, measured at the geometric center of
the loaded tank car as a transverse vector. Failure is deemed to occur
when the deformed protective housing contacts any of the service
equipment or when the tank car lading retention capability is
compromised (e.g., leaking).
(2) Existing tank cars. Existing tank car tanks may continue to
rely on the equipment installed at the time of manufacture.
Option 2
0
15. Add Sec. Sec. 179.203 through 179.203-11 to subpart D of part 179,
to read as follows:
Sec. 179.203 Individual specification requirements applicable to DOT-
117 tank car tanks.
Sec. 179.203-1 Applicability.
Each tank built under these specifications must conform to either
the requirements of Sec. Sec. 179.203 through 179.203-10, or the
performance standard requirements of Sec. 179.203-11.
Sec. 179.203-3 Type.
(a) General. The tank car must either be designed to the DOT 117
specification or conform to the performance specification prescribed in
Sec. 179.203.
(b) Approval. The tank car design must be approved by the Associate
Administrator for Railroad Safety/Chief Safety Officer, Federal
Railroad Administration, FRA, 1200 New Jersey Ave. SE., Washington, DC
20590, and must be constructed to the conditions of that approval in
accordance with Sec. 179.13.
(c) Design. The design must meet the individual specification
requirements of Sec. 179.203.
Sec. 179.203-4 Thickness of plates.
The wall thickness after forming of the tank shell and heads must
be, at a minimum, \9/16\ of an inch AAR TC-128 Grade B, in accordance
with Sec. 179.200-7(b).
Sec. 179.203-5 Tank head puncture resistance system.
The DOT 117 specification tank car must have a tank head puncture
resistance system. The full height head shields must have a minimum
thickness of \1/2\ inch.
Sec. 179.203-6 Thermal protection systems.
The DOT 117 specification tank car must have a thermal protection
system. The thermal protection system must be designed in accordance
with Sec. 179.18 and include a reclosing pressure relief device in
accordance with Sec. 173.31 of this subchapter.
Sec. 179.203-7 Jackets.
The entire thermal protection system must be covered with a metal
jacket of a thickness not less than 11 gauge A1011 steel or equivalent;
and flashed around all openings so as to be weather tight. The exterior
surface of a carbon steel tank and the inside surface of a carbon steel
jacket must be given a protective coating.
Sec. 179.203-8 Bottom outlets.
If the tank car is equipped with a bottom outlet, the handle must
be removed prior to train movement or be designed with protection
safety system(s) to prevent unintended actuation during train accident
scenarios.
Sec. 179.203-9 Top fittings protection.
The tank car tank must be equipped per AAR Specifications Tank
Cars, appendix E paragraph 10.2.1 (IBR, see Sec. 171.7 of this
subchapter).
Sec. 179.203-10 DOT 117 design.
The following is an overview of design requirements for a DOT
Specification 117 tank car.
----------------------------------------------------------------------------------------------------------------
Bursting Minimum plate
DOT specification Insulation pressure thickness Test pressure Bottom
(psig) (inches) (psig) outlet
----------------------------------------------------------------------------------------------------------------
117A100W..................... Optional........ 500 9/16 100 Optional.
----------------------------------------------------------------------------------------------------------------
Sec. 179.203-11 Performance standard requirements.
(a) Approval. Design, testing, and modeling results must be
reviewed and approved by the Associate Administrator for Railroad
Safety/Chief Safety Officer, Federal Railroad Administration (FRA),
1200 New Jersey Ave. SE., Washington, DC 20590.
(b) Approval to operate at 286,000 gross rail load (GRL). In
addition to the requirements of paragraph (a) of this section, the tank
car design must be approved, and the tank car must be constructed to
the conditions of an approval issued by the Associate Administrator for
Railroad Safety/Chief Safety Officer, FRA, in accordance with Sec.
179.13.
(c) Puncture resistance.
(1) Minimum side impact speed: 12 mph when impacted at the
longitudinal and vertical center of the shell by a rigid 12-inch by 12-
inch indenter with a weight of 286,000 pounds.
(2) Minimum head impact speed: 18 mph when impacted at the center
of the head by a rigid 12-inch by 12-inch indenter with a weight of
286,000 pounds.
(d) Thermal protection systems. The tank car must be equipped with
a thermal protection system. The thermal protection system must be
designed in accordance with Sec. 179.18 and include a reclosing
pressure relief device in accordance with Sec. 173.31 of this
subchapter.
(e) Bottom outlet. If the tank car is equipped with a bottom
outlet, the handle must be removed prior to train movement or be
designed with protection safety system(s) to prevent unintended
actuation during train accident scenarios.
(f) Top fittings protection.
(1) New construction. The tank car tank must be equipped per AAR
Specifications Tank Cars, appendix E paragraph 10.2.1 (IBR, see Sec.
171.7 of this subchapter).
(2) Existing tank cars. Existing tank car tanks may continue to
rely on the equipment installed at the time of manufacture.
Option 3
0
16. Add Sec. Sec. 179.204 through 179.204-11 to subpart D of part 179,
to read as follows:
[[Page 45079]]
Sec. 179.204 Individual specification requirements applicable to DOT-
117 tank car tanks.
Sec. 179.204-1 Applicability.
Each tank built under these specifications must conform to either
the requirements of Sec. Sec. 179. 204-1 through 179.204-10, or the
performance standard requirements of Sec. 179.204-11.
Sec. 179.204-3 Type.
(a) General. The tank car must either be designed to the DOT 117
specification or conform to the performance specification prescribed in
Sec. 179.204-11.
(b) Approval. The tank car design must be approved by the Associate
Administrator for Railroad Safety/Chief Safety Officer, Federal
Railroad Administration, FRA, 1200 New Jersey Ave. SE., Washington, DC
20590, and must be constructed to the conditions of that approval in
accordance with Sec. 179.13.
(c) Design. The design must meet the individual specification
requirements of Sec. 179.204.
Sec. 179.204-4 Thickness of plates.
The wall thickness after forming of the tank shell and heads must
be, at a minimum, \7/16\ of an inch AAR TC-128 Grade B, in accordance
with Sec. 179.200-7(b).
Sec. 179.204-5 Tank head puncture resistance system.
The DOT 117 specification tank car must have a tank head puncture
resistance system. The full height head shields must have a minimum
thickness of \1/2\ inch.
Sec. 179.204-6 Thermal protection systems.
The DOT 117 specification tank car must have a thermal protection
system. The thermal protection system must be designed in accordance
with Sec. 179.18 and include a reclosing pressure relief device in
accordance with Sec. 173.31 of this subchapter.
Sec. 179.204-7 Jackets.
The entire thermal protection system must be covered with a metal
jacket of a thickness not less than 11 gauge A1011 steel or equivalent;
and flashed around all openings so as to be weather tight. The exterior
surface of a carbon steel tank and the inside surface of a carbon steel
jacket must be given a protective coating.
Sec. 179.204-8 Bottom outlets.
If the tank car is equipped with a bottom outlet, the handle must
be removed prior to train movement or be designed with protection
safety system(s) to prevent unintended actuation during train accident
scenarios.
Sec. 179.204-9 Top fittings protection.
The tank car tank must be equipped per AAR Specifications Tank
Cars, appendix E paragraph 10.2.1 (IBR, see Sec. 171.7 of this
subchapter).
Sec. 179.204-10 DOT 117 design.
The following is an overview of design requirements for a DOT
Specification 117 tank car.
----------------------------------------------------------------------------------------------------------------
Minimum plate
DOT specification Insulation Bursting thickness Test pressure Bottom outlet
pressure (psig) (inches) (psig)
----------------------------------------------------------------------------------------------------------------
117A100W............. Optional............ 500 7/16 100 Optional.
----------------------------------------------------------------------------------------------------------------
Sec. 179.204-11 Performance standard requirements.
(a) Approval. Design, testing, and modeling results must be
reviewed and approved by the Associate Administrator for Railroad
Safety/Chief Safety Officer, Federal Railroad Administration (FRA),
1200 New Jersey Ave. SE., Washington, DC 20590.
(b) Approval to operate at 286,000 gross rail load (GRL). In
addition to the requirements of paragraph (a) of this section, the tank
car design must be approved, and the tank car must be constructed to
the conditions of an approval issued by the Associate Administrator for
Railroad Safety/Chief Safety Officer, FRA, in accordance with Sec.
179.13.
(c) Puncture resistance.
(1) Minimum side impact speed: 9 mph when impacted at the
longitudinal and vertical center of the shell by a rigid 12-inch by 12-
inch indenter with a weight of 286,000 pounds.
(2) Minimum head impact speed: 17 mph when impacted at the center
of the head by a rigid 12-inch by 12-inch indenter with a weight of
286,000 pounds.
(d) Thermal protection systems. The tank car must be equipped with
a thermal protection system. The thermal protection system must be
designed in accordance with Sec. 179.18 and include a reclosing
pressure relief device in accordance with Sec. 173.31 of this
subchapter.
(e) Bottom outlet. If the tank car is equipped with a bottom
outlet, the handle must be removed prior to train movement or be
designed with protection safety system(s) to prevent unintended
actuation during train accident scenarios.
(f) Top fittings protection.
(1) New construction. The tank car tank must be equipped per AAR
Specifications Tank Cars, appendix E paragraph 10.2.1 (IBR, see Sec.
171.7 of this subchapter).
(2) Existing tank cars. Existing tank car tanks may continue to
rely on the equipment installed at the time of manufacture.
Issued in Washington, DC, on July 23, 2014, under authority
delegated in 49 CFR 1.97.
Anthony R. Foxx,
Secretary of Transportation.
[FR Doc. 2014-17764 Filed 7-31-14; 8:45 am]
BILLING CODE 4910-60-P