Airworthiness Directives; Columbia Helicopters, Inc. (Type Certificate Previously Held by Boeing Defense & Space Group) Helicopters, 36629-36631 [2014-14800]
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36629
Rules and Regulations
Federal Register
Vol. 79, No. 125
Monday, June 30, 2014
This section of the FEDERAL REGISTER
contains regulatory documents having general
applicability and legal effect, most of which
are keyed to and codified in the Code of
Federal Regulations, which is published under
50 titles pursuant to 44 U.S.C. 1510.
The Code of Federal Regulations is sold by
the Superintendent of Documents. Prices of
new books are listed in the first FEDERAL
REGISTER issue of each week.
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2014–0385; Directorate
Identifier 2013–SW–079–AD; Amendment
39–17879; AD 2014–13–04]
RIN 2120–AA64
Airworthiness Directives; Columbia
Helicopters, Inc. (Type Certificate
Previously Held by Boeing Defense &
Space Group) Helicopters
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule; request for
comments.
AGENCY:
We are adopting a new
airworthiness directive (AD) for
Columbia Helicopters, Inc. (Columbia)
Model 234 helicopters. This AD requires
visually and tap inspecting each fore
and aft rotor blade for any defect,
damage, or a disbond and, if necessary,
repairing or replacing the blade. Also,
this AD requires dye-penetrant
inspecting the aft pylon structure for
fatigue cracking in certain areas near the
attachment fittings and, if there is a
crack, repairing or replacing the aft
pylon. This AD is prompted by an
accident caused by fatigue failure of an
aft pylon fitting attach structure
combined with aft rotor blade damage.
The actions specified by this AD are
intended to detect fatigue cracks in the
aft pylon attach structure to prevent
overload of the aft pylon structure and
failure of the rotor blade, rotor blade
vibration, departure of the aft pylon,
and subsequent loss of control of the
helicopter.
wreier-aviles on DSK5TPTVN1PROD with RULES
SUMMARY:
This AD becomes effective July
15, 2014.
The Director of the Federal Register
approved the incorporation by reference
DATES:
VerDate Mar<15>2010
14:57 Jun 27, 2014
Jkt 232001
of certain documents listed in this AD
as of July 15, 2014.
We must receive comments on this
AD by August 29, 2014.
ADDRESSES: You may send comments by
any of the following methods:
• Federal eRulemaking Docket: Go to
https://www.regulations.gov. Follow the
online instructions for sending your
comments electronically.
• Fax: 202–493–2251.
• Mail: Send comments to the U.S.
Department of Transportation, Docket
Operations, M–30, West Building
Ground Floor, Room W12–140, 1200
New Jersey Avenue SE., Washington,
DC 20590–0001.
• Hand Delivery: Deliver to the
‘‘Mail’’ address between 9 a.m. and 5
p.m., Monday through Friday, except
Federal holidays.
Examining the AD Docket
You may examine the AD docket on
the Internet at https://
www.regulations.gov or in person at the
Docket Operations Office between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays. The AD
docket contains this AD, any
incorporated by reference service
information, the economic evaluation,
any comments received, and other
information. The street address for the
Docket Operations Office (telephone
800–647–5527) is in the ADDRESSES
section. Comments will be available in
the AD docket shortly after receipt.
For service information identified in
this AD, contact Columbia Helicopters,
Inc., 14452 Arndt Road NE., Aurora OR
97002, telephone (503) 678–1222, fax
(503) 678–5841, or at https://
www.colheli.com/.
You may review the referenced
service information at the FAA, Office
of the Regional Counsel, Southwest
Region, 2601 Meacham Blvd., Room
663, Fort Worth, Texas 76137.
FOR FURTHER INFORMATION CONTACT:
Kathleen Arrigotti, Aviation Safety
Engineer, Seattle Aircraft Certification
Office, Transport Airplane Directorate,
FAA, 1601 Lind Avenue SW., Renton,
Washington 98057; telephone (425)
917–6426; email kathleen.arrigotti@
faa.gov.
SUPPLEMENTARY INFORMATION:
Comments Invited
This AD is a final rule that involves
requirements affecting flight safety, and
PO 00000
Frm 00001
Fmt 4700
Sfmt 4700
we did not provide you with notice and
an opportunity to provide your
comments prior to it becoming effective.
However, we invite you to participate in
this rulemaking by submitting written
comments, data, or views. We also
invite comments relating to the
economic, environmental, energy, or
federalism impacts that resulted from
adopting this AD. The most helpful
comments reference a specific portion of
the AD, explain the reason for any
recommended change, and include
supporting data. To ensure the docket
does not contain duplicate comments,
commenters should send only one copy
of written comments, or if comments are
filed electronically, commenters should
submit them only one time. We will file
in the docket all comments that we
receive, as well as a report summarizing
each substantive public contact with
FAA personnel concerning this
rulemaking during the comment period.
We will consider all the comments we
receive and may conduct additional
rulemaking based on those comments.
Discussion
We are adopting a new AD for
Columbia Model 234 helicopters. This
AD requires visually and tap inspecting
each rotor blade for any defect, damage,
or disbond. If there is a defect, damage,
or a disbond, this AD requires the blade
to be repaired or replaced before further
flight. Also, this AD requires dyepenetrant inspecting the aft pylon
structure for a crack in the area of the
station (STA) 534 and 594 tension
attachment fittings. If there is a crack,
this AD requires repairing or replacing
the aft pylon before further flight. This
AD is prompted by an accident caused
by fatigue failure of the structure
surrounding the aft pylon following an
aft rotor blade failure. Due to existing
blade damage, a portion of an aft rotor
blade separated from the aircraft,
causing vibration, which accelerated
fatigue cracking of the aft pylon
surrounding structure and overloaded
the structure to failure. This caused the
aft pylon to separate from the aircraft.
The actions specified in this AD are
intended to detect cracks in the aft
pylon surrounding structure and
defects, damage, or disbonds in the rotor
blades and to prevent separation of a
portion of the rotor blade, vibration,
overload of the aft pylon surrounding
structure, departure of the aft pylon, and
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Federal Register / Vol. 79, No. 125 / Monday, June 30, 2014 / Rules and Regulations
subsequent loss of control of the
helicopter.
FAA’s Determination
We are issuing this AD because we
evaluated all the relevant information
and determined the unsafe condition
described previously is likely to exist or
develop in other helicopters of this
same type design.
Related Service Information
Columbia issued Service Bulletin No.
234–54–0004, Revision 0, dated
November 22, 2013 (SB 234–54–0004),
specifying an initial and recurring dyepenetrant inspection to detect and
correct cracking of the aft pylon
structure at the STA 534 and 594
tension attachment fittings. If a crack is
found, SB 234–54–0004 specifies
contacting the manufacturer before
further flight.
Columbia also issued Service Bulletin
No. 234–62–0008, Revision 1, dated
December 6, 2013 (SB 234–62–0008),
specifying recurring visual inspections
of the entire rotor blade for defects,
damage and disbonds and recurring tap
inspections of the rotor blade trailing
edge for disbonding conditions. If any
damage or disbond is detected, SB 234–
62–0008 specifies referring to the
maintenance manual for serviceability
and repair, contacting the manufacturer
for repair assistance, or replacing the
blade before further flight.
Interim Action
We consider this AD to be an interim
action. The design approval holder is
currently developing a terminating
action that will address the unsafe
condition identified in this AD. Once
this terminating action is identified, we
might consider further rulemaking then.
Costs of Compliance
We estimate that this AD affects 4
helicopters of U.S. Registry. We estimate
that operators may incur the following
costs to comply with this AD. Labor
costs are estimated at $85 per hour. We
estimate 1 work hour to visually inspect
all blades, 6 work hours to dyepenetrant inspect the pylon, and 4 work
hours to do the tap test inspection.
Based on these estimates, the total cost
is $935 per helicopter and $3,740 for the
U.S. fleet. To replace a blade, we
estimate 4 work hours and $250,000 for
parts, for a total cost of $250,340 per
helicopter.
Differences Between This AD and the
Service Information
FAA’s Justification and Determination
of the Effective Date
Providing an opportunity for public
comments before adopting these AD
requirements would delay
implementing the safety actions needed
to correct this known unsafe condition.
Therefore, we find that the risk to the
flying public justifies waiving notice
and comment prior to adopting this rule
because of the severity of the failure and
high rate of occurrence for repairs in
blades and cracks in the pylon on other
aircraft. Also, the required corrective
actions must be done within 50 hours
TIS, a very short time period based on
the average flight-hour utilization rate of
these helicopters. The repetitive
inspections are required at intervals not
to exceed 100 hours TIS, which can be
reached within as short a time as 2
weeks.
Since an unsafe condition exists that
requires the immediate adoption of this
AD, we determined that notice an
opportunity for public comment before
issuing this AD are impracticable and
contrary to the public interest and that
good cause exists for making this
amendment effective in less than 30
days.
This AD does not require the 500hour TIS inspection of the rotor blade or
the 3,000 hour TIS after initial
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
AD Requirements
wreier-aviles on DSK5TPTVN1PROD with RULES
inspection of the pylon structure as
specified in the service information. We
plan to publish a notice of proposed
rulemaking to give the public an
opportunity to comment on those longterm requirements. Also, this AD does
not require contacting the manufacturer.
This AD requires:
• Within 50 hours time-in-service (TIS):
Æ Cleaning, visually inspecting, and
tap inspecting each rotor blade for
a defect, damage, or disbond.
Æ Repairing any defect, damage, or
disbond if within acceptable limits,
and replacing the blade if beyond
acceptable limits, before further
flight.
• Within 50 hours TIS and thereafter at
intervals not to exceed 100 hours
TIS, inspecting the aft pylon at STA
534 and 594 as follows:
Æ Dye-penetrant inspecting the aft
pylon at the attachment fittings and
surrounding structure for a crack.
Æ If there is a crack, before further
flight, repairing or replacing the aft
pylon.
This AD prohibits installing an aft
pylon or a rotor blade until these
inspections are accomplished.
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14:57 Jun 27, 2014
Jkt 232001
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rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. ‘‘Subtitle VII:
Aviation Programs,’’ describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in ‘‘Subtitle VII,
Part A, Subpart III, and Section 44701:
General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
Regulatory Findings
We determined that this AD will not
have federalism implications under
Executive Order 13132. This AD will
not have a substantial direct effect on
the States, on the relationship between
the national Government and the States,
or on the distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed, I certify
that this AD:
1. Is not a ‘‘significant regulatory
action’’ under Executive Order 12866;
2. Is not a ‘‘significant rule’’ under
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979);
3. Will not affect intrastate aviation in
Alaska to the extent that it justifies
making a regulatory distinction; and
4. Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
We prepared an economic evaluation
of the estimated costs to comply with
this AD and placed it in the AD docket.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
Adoption of the Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as
follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
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Federal Register / Vol. 79, No. 125 / Monday, June 30, 2014 / Rules and Regulations
§ 39.13
[Amended]
2. The FAA amends § 39.13 by adding
the following new airworthiness
directive (AD):
■
2014–13–04 Columbia Helicopters, Inc.
(Type Certificate Previously Held By
Boeing Defense & Space Group)
Helicopters: Amendment 39–17879;
Docket No. FAA–2014–0385; Directorate
Identifier 2013–SW–079–AD.
(a) Applicability
This AD applies to Model 234 helicopters,
certificated in any category.
(b) Unsafe Condition
This AD defines the unsafe condition as
fatigue failure of aft pylon fitting attach
structure combined with aft rotor blade
damage. This condition could result in
failure of a fore or aft rotor blade, vibration,
overload of the aft pylon structure at the
pylon attach fittings, departure of the aft
pylon, and subsequent loss of control of the
helicopter.
(c) Effective Date
This AD becomes effective July 15, 2014.
(d) Compliance
You are responsible for performing each
action required by this AD within the
specified compliance time unless it has
already been accomplished prior to that time.
wreier-aviles on DSK5TPTVN1PROD with RULES
(e) Required Actions
(1) Within 50 hours time-in-service (TIS):
(i) Clean and inspect each fore and aft rotor
blade for a defect, damage, or a disbond in
accordance with the Accomplishment
Instructions, paragraph 3.A.(1)(b) through
3.A.(2)(b), of Columbia Helicopters, Inc.,
Service Bulletin No. 234–62–0008, Revision
1, dated December 6, 2013 (SB 234–62–0008).
(ii) Using a metallic coin or tap hammer,
tap inspect each rotor blade trailing edge for
defect, damage, or a disbond in accordance
with the Accomplishment Instructions,
paragraph 3.B.(1) through 3.B.(2)(e) and
Figures 1 and 2 of SB 234–62–0008.
(iii) If there is any defect, damage, or a
disbond, repair the blade before further
flight. If the defect, damage, or disbond is
beyond acceptable limits, replace the blade
before further flight.
(2) Within 50 hours TIS and thereafter at
intervals not to exceed 100 hours TIS, inspect
the aft pylon at the station 534 and 594
tension attachment fittings as follows:
(i) Dye-penetrant inspect the aft pylon at
the attachment fitting for a crack as shown
in Figures 1, 2, and 3 and by following the
Detailed Special Inspection-Dye Penetrant
Method, paragraph 2.A.(2) through 2.G.(1), of
Columbia Helicopters, Inc. Service Bulletin
No. 234–54–0004, Revision 0, dated
November 22, 2013 (SB 234–54–0004).
(ii) If there is a crack, before further flight,
repair or replace the aft pylon. Figures 2, 3,
4, and 5 of SB 234–54–0004 contain
examples of a crack.
(3) Do not install an aft pylon or a rotor
blade until the requirements of paragraphs
(e)(1) and (e)(2) of this AD are accomplished.
VerDate Mar<15>2010
14:57 Jun 27, 2014
Jkt 232001
36631
(f) Alternative Methods of Compliance
(AMOCs)
DEPARTMENT OF TRANSPORTATION
(1) The Manager, Seattle Aircraft
Certification Office, FAA, may approve
AMOCs for this AD. Send your proposal to:
9-ANM-Seattle-ACO-AMOC-Requests@
faa.gov.
(2) For operations conducted under a 14
CFR part 119 operating certificate or under
14 CFR part 91, subpart K, we suggest that
you notify your principal inspector, or
lacking a principal inspector, the manager of
the local flight standards district office or
certificate holding district office before
operating any aircraft complying with this
AD through an AMOC.
Federal Aviation Administration
(g) Subject
Joint Aircraft Service Component (JASC)
Code: 5400 and 6210 Nacelle/Pylon Structure
and Main Rotor Blades.
(h) Material Incorporated by Reference
(1) The Director of the Federal Register
approved the incorporation by reference of
the service information listed in this
paragraph under 5 U.S.C. 552(a) and 1 CFR
part 51.
(2) You must use this service information
as applicable to do the actions required by
this AD, unless the AD specifies otherwise.
(i) Columbia Helicopters, Inc., Service
Bulletin No. 234–54–0004, Revision 0, dated
November 22, 2013.
(ii) Columbia Helicopters, Inc., Service
Bulletin No. 234–62–0008, Revision 1, dated
December 6, 2013.
(3) For service information identified in
this AD, contact Columbia Helicopters, Inc.,
14452 Arndt Road NE., Aurora, OR 97002,
telephone (503) 678–1222, fax (503) 678–
5841, or at https://www.colheli.com/.
(4) You may view this service information
at FAA, Office of the Regional Counsel,
Southwest Region, 2601 Meacham Blvd.,
Room 663, Fort Worth, Texas 76137. For
information on the availability of this
material at the FAA, call (817) 222–5110.
(5) You may view this service information
that is incorporated by reference at the
National Archives and Records
Administration (NARA). For information on
the availability of this material at NARA, call
(202) 741–6030, or go to: https://
www.archives.gov/federal-register/cfr/ibrlocations.html.
Issued in Fort Worth, Texas, on June 16,
2014.
Lance T. Gant,
Acting Directorate Manager, Rotorcraft
Directorate, Aircraft Certification Service.
[FR Doc. 2014–14800 Filed 6–27–14; 8:45 am]
BILLING CODE 4910–13–P
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14 CFR Part 39
[Docket No. FAA–2013–0862; Directorate
Identifier 2012–NM–098–AD; Amendment
39–17863; AD 2014–12–02]
RIN 2120–AA64
Airworthiness Directives; Dassault
Aviation Airplanes
Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
AGENCY:
We are adopting a new
airworthiness directive (AD) for certain
Dassault Aviation Model FALCON 2000
and FALCON 2000EX airplanes. This
AD was prompted by a determination
that new center of gravity (CG) limits are
applicable during takeoff with certain
conditions. This AD requires revising
the airplane flight manual (AFM) to
include procedures to advise the
flightcrew of the new CG limits. We are
issuing this AD to prevent an erratic
takeoff path and consequent reduced
controllability of the airplane.
DATES: This AD becomes effective
August 4, 2014.
The Director of the Federal Register
approved the incorporation by reference
of certain publications listed in this AD
as of August 4, 2014.
ADDRESSES: You may examine the AD
docket on the Internet at https://
www.regulations.gov/#!docketDetail;D=
FAA-2013-0862; or in person at the
Docket Management Facility, U.S.
Department of Transportation, Docket
Operations, M–30, West Building
Ground Floor, Room W12–140, 1200
New Jersey Avenue SE., Washington,
DC.
For Dassault service information
identified in this AD, contact Dassault
Falcon Jet, P.O. Box 2000, South
Hackensack, NJ 07606; telephone 201–
440–6700; Internet https://www.dassault
falcon.com. For Aviation Partners, Inc.
service information identified in this
AD, contact Aviation Partners, Inc.,
7299 Perimeter Road South, Seattle, WA
98108; telephone 800–946–4638;
Internet https://www.aviation
partners.com. You may view this
referenced service information at the
FAA, Transport Airplane Directorate,
1601 Lind Avenue SW., Renton, WA.
For information on the availability of
this material at the FAA, call 425–227–
1221.
FOR FURTHER INFORMATION CONTACT: Tom
Rodriguez, Aerospace Engineer,
SUMMARY:
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Agencies
[Federal Register Volume 79, Number 125 (Monday, June 30, 2014)]
[Rules and Regulations]
[Pages 36629-36631]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2014-14800]
========================================================================
Rules and Regulations
Federal Register
________________________________________________________________________
This section of the FEDERAL REGISTER contains regulatory documents
having general applicability and legal effect, most of which are keyed
to and codified in the Code of Federal Regulations, which is published
under 50 titles pursuant to 44 U.S.C. 1510.
The Code of Federal Regulations is sold by the Superintendent of Documents.
Prices of new books are listed in the first FEDERAL REGISTER issue of each
week.
========================================================================
Federal Register / Vol. 79, No. 125 / Monday, June 30, 2014 / Rules
and Regulations
[[Page 36629]]
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2014-0385; Directorate Identifier 2013-SW-079-AD;
Amendment 39-17879; AD 2014-13-04]
RIN 2120-AA64
Airworthiness Directives; Columbia Helicopters, Inc. (Type
Certificate Previously Held by Boeing Defense & Space Group)
Helicopters
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule; request for comments.
-----------------------------------------------------------------------
SUMMARY: We are adopting a new airworthiness directive (AD) for
Columbia Helicopters, Inc. (Columbia) Model 234 helicopters. This AD
requires visually and tap inspecting each fore and aft rotor blade for
any defect, damage, or a disbond and, if necessary, repairing or
replacing the blade. Also, this AD requires dye-penetrant inspecting
the aft pylon structure for fatigue cracking in certain areas near the
attachment fittings and, if there is a crack, repairing or replacing
the aft pylon. This AD is prompted by an accident caused by fatigue
failure of an aft pylon fitting attach structure combined with aft
rotor blade damage. The actions specified by this AD are intended to
detect fatigue cracks in the aft pylon attach structure to prevent
overload of the aft pylon structure and failure of the rotor blade,
rotor blade vibration, departure of the aft pylon, and subsequent loss
of control of the helicopter.
DATES: This AD becomes effective July 15, 2014.
The Director of the Federal Register approved the incorporation by
reference of certain documents listed in this AD as of July 15, 2014.
We must receive comments on this AD by August 29, 2014.
ADDRESSES: You may send comments by any of the following methods:
Federal eRulemaking Docket: Go to https://www.regulations.gov. Follow the online instructions for sending your
comments electronically.
Fax: 202-493-2251.
Mail: Send comments to the U.S. Department of
Transportation, Docket Operations, M-30, West Building Ground Floor,
Room W12-140, 1200 New Jersey Avenue SE., Washington, DC 20590-0001.
Hand Delivery: Deliver to the ``Mail'' address between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays.
Examining the AD Docket
You may examine the AD docket on the Internet at https://www.regulations.gov or in person at the Docket Operations Office
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this AD, any incorporated by reference
service information, the economic evaluation, any comments received,
and other information. The street address for the Docket Operations
Office (telephone 800-647-5527) is in the ADDRESSES section. Comments
will be available in the AD docket shortly after receipt.
For service information identified in this AD, contact Columbia
Helicopters, Inc., 14452 Arndt Road NE., Aurora OR 97002, telephone
(503) 678-1222, fax (503) 678-5841, or at https://www.colheli.com/.
You may review the referenced service information at the FAA,
Office of the Regional Counsel, Southwest Region, 2601 Meacham Blvd.,
Room 663, Fort Worth, Texas 76137.
FOR FURTHER INFORMATION CONTACT: Kathleen Arrigotti, Aviation Safety
Engineer, Seattle Aircraft Certification Office, Transport Airplane
Directorate, FAA, 1601 Lind Avenue SW., Renton, Washington 98057;
telephone (425) 917-6426; email kathleen.arrigotti@faa.gov.
SUPPLEMENTARY INFORMATION:
Comments Invited
This AD is a final rule that involves requirements affecting flight
safety, and we did not provide you with notice and an opportunity to
provide your comments prior to it becoming effective. However, we
invite you to participate in this rulemaking by submitting written
comments, data, or views. We also invite comments relating to the
economic, environmental, energy, or federalism impacts that resulted
from adopting this AD. The most helpful comments reference a specific
portion of the AD, explain the reason for any recommended change, and
include supporting data. To ensure the docket does not contain
duplicate comments, commenters should send only one copy of written
comments, or if comments are filed electronically, commenters should
submit them only one time. We will file in the docket all comments that
we receive, as well as a report summarizing each substantive public
contact with FAA personnel concerning this rulemaking during the
comment period. We will consider all the comments we receive and may
conduct additional rulemaking based on those comments.
Discussion
We are adopting a new AD for Columbia Model 234 helicopters. This
AD requires visually and tap inspecting each rotor blade for any
defect, damage, or disbond. If there is a defect, damage, or a disbond,
this AD requires the blade to be repaired or replaced before further
flight. Also, this AD requires dye-penetrant inspecting the aft pylon
structure for a crack in the area of the station (STA) 534 and 594
tension attachment fittings. If there is a crack, this AD requires
repairing or replacing the aft pylon before further flight. This AD is
prompted by an accident caused by fatigue failure of the structure
surrounding the aft pylon following an aft rotor blade failure. Due to
existing blade damage, a portion of an aft rotor blade separated from
the aircraft, causing vibration, which accelerated fatigue cracking of
the aft pylon surrounding structure and overloaded the structure to
failure. This caused the aft pylon to separate from the aircraft. The
actions specified in this AD are intended to detect cracks in the aft
pylon surrounding structure and defects, damage, or disbonds in the
rotor blades and to prevent separation of a portion of the rotor blade,
vibration, overload of the aft pylon surrounding structure, departure
of the aft pylon, and
[[Page 36630]]
subsequent loss of control of the helicopter.
FAA's Determination
We are issuing this AD because we evaluated all the relevant
information and determined the unsafe condition described previously is
likely to exist or develop in other helicopters of this same type
design.
Related Service Information
Columbia issued Service Bulletin No. 234-54-0004, Revision 0, dated
November 22, 2013 (SB 234-54-0004), specifying an initial and recurring
dye-penetrant inspection to detect and correct cracking of the aft
pylon structure at the STA 534 and 594 tension attachment fittings. If
a crack is found, SB 234-54-0004 specifies contacting the manufacturer
before further flight.
Columbia also issued Service Bulletin No. 234-62-0008, Revision 1,
dated December 6, 2013 (SB 234-62-0008), specifying recurring visual
inspections of the entire rotor blade for defects, damage and disbonds
and recurring tap inspections of the rotor blade trailing edge for
disbonding conditions. If any damage or disbond is detected, SB 234-62-
0008 specifies referring to the maintenance manual for serviceability
and repair, contacting the manufacturer for repair assistance, or
replacing the blade before further flight.
AD Requirements
This AD requires:
Within 50 hours time-in-service (TIS):
[cir] Cleaning, visually inspecting, and tap inspecting each rotor
blade for a defect, damage, or disbond.
[cir] Repairing any defect, damage, or disbond if within acceptable
limits, and replacing the blade if beyond acceptable limits, before
further flight.
Within 50 hours TIS and thereafter at intervals not to exceed
100 hours TIS, inspecting the aft pylon at STA 534 and 594 as follows:
[cir] Dye-penetrant inspecting the aft pylon at the attachment
fittings and surrounding structure for a crack.
[cir] If there is a crack, before further flight, repairing or
replacing the aft pylon.
This AD prohibits installing an aft pylon or a rotor blade until
these inspections are accomplished.
Differences Between This AD and the Service Information
This AD does not require the 500-hour TIS inspection of the rotor
blade or the 3,000 hour TIS after initial inspection of the pylon
structure as specified in the service information. We plan to publish a
notice of proposed rulemaking to give the public an opportunity to
comment on those long-term requirements. Also, this AD does not require
contacting the manufacturer.
Interim Action
We consider this AD to be an interim action. The design approval
holder is currently developing a terminating action that will address
the unsafe condition identified in this AD. Once this terminating
action is identified, we might consider further rulemaking then.
Costs of Compliance
We estimate that this AD affects 4 helicopters of U.S. Registry. We
estimate that operators may incur the following costs to comply with
this AD. Labor costs are estimated at $85 per hour. We estimate 1 work
hour to visually inspect all blades, 6 work hours to dye-penetrant
inspect the pylon, and 4 work hours to do the tap test inspection.
Based on these estimates, the total cost is $935 per helicopter and
$3,740 for the U.S. fleet. To replace a blade, we estimate 4 work hours
and $250,000 for parts, for a total cost of $250,340 per helicopter.
FAA's Justification and Determination of the Effective Date
Providing an opportunity for public comments before adopting these
AD requirements would delay implementing the safety actions needed to
correct this known unsafe condition. Therefore, we find that the risk
to the flying public justifies waiving notice and comment prior to
adopting this rule because of the severity of the failure and high rate
of occurrence for repairs in blades and cracks in the pylon on other
aircraft. Also, the required corrective actions must be done within 50
hours TIS, a very short time period based on the average flight-hour
utilization rate of these helicopters. The repetitive inspections are
required at intervals not to exceed 100 hours TIS, which can be reached
within as short a time as 2 weeks.
Since an unsafe condition exists that requires the immediate
adoption of this AD, we determined that notice an opportunity for
public comment before issuing this AD are impracticable and contrary to
the public interest and that good cause exists for making this
amendment effective in less than 30 days.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. ``Subtitle VII: Aviation
Programs,'' describes in more detail the scope of the Agency's
authority.
We are issuing this rulemaking under the authority described in
``Subtitle VII, Part A, Subpart III, and Section 44701: General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We determined that this AD will not have federalism implications
under Executive Order 13132. This AD will not have a substantial direct
effect on the States, on the relationship between the national
Government and the States, or on the distribution of power and
responsibilities among the various levels of government.
For the reasons discussed, I certify that this AD:
1. Is not a ``significant regulatory action'' under Executive Order
12866;
2. Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979);
3. Will not affect intrastate aviation in Alaska to the extent that
it justifies making a regulatory distinction; and
4. Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared an economic evaluation of the estimated costs to comply
with this AD and placed it in the AD docket.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
[[Page 36631]]
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):
2014-13-04 Columbia Helicopters, Inc. (Type Certificate Previously
Held By Boeing Defense & Space Group) Helicopters: Amendment 39-
17879; Docket No. FAA-2014-0385; Directorate Identifier 2013-SW-079-
AD.
(a) Applicability
This AD applies to Model 234 helicopters, certificated in any
category.
(b) Unsafe Condition
This AD defines the unsafe condition as fatigue failure of aft
pylon fitting attach structure combined with aft rotor blade damage.
This condition could result in failure of a fore or aft rotor blade,
vibration, overload of the aft pylon structure at the pylon attach
fittings, departure of the aft pylon, and subsequent loss of control
of the helicopter.
(c) Effective Date
This AD becomes effective July 15, 2014.
(d) Compliance
You are responsible for performing each action required by this
AD within the specified compliance time unless it has already been
accomplished prior to that time.
(e) Required Actions
(1) Within 50 hours time-in-service (TIS):
(i) Clean and inspect each fore and aft rotor blade for a
defect, damage, or a disbond in accordance with the Accomplishment
Instructions, paragraph 3.A.(1)(b) through 3.A.(2)(b), of Columbia
Helicopters, Inc., Service Bulletin No. 234-62-0008, Revision 1,
dated December 6, 2013 (SB 234-62-0008).
(ii) Using a metallic coin or tap hammer, tap inspect each rotor
blade trailing edge for defect, damage, or a disbond in accordance
with the Accomplishment Instructions, paragraph 3.B.(1) through
3.B.(2)(e) and Figures 1 and 2 of SB 234-62-0008.
(iii) If there is any defect, damage, or a disbond, repair the
blade before further flight. If the defect, damage, or disbond is
beyond acceptable limits, replace the blade before further flight.
(2) Within 50 hours TIS and thereafter at intervals not to
exceed 100 hours TIS, inspect the aft pylon at the station 534 and
594 tension attachment fittings as follows:
(i) Dye-penetrant inspect the aft pylon at the attachment
fitting for a crack as shown in Figures 1, 2, and 3 and by following
the Detailed Special Inspection-Dye Penetrant Method, paragraph
2.A.(2) through 2.G.(1), of Columbia Helicopters, Inc. Service
Bulletin No. 234-54-0004, Revision 0, dated November 22, 2013 (SB
234-54-0004).
(ii) If there is a crack, before further flight, repair or
replace the aft pylon. Figures 2, 3, 4, and 5 of SB 234-54-0004
contain examples of a crack.
(3) Do not install an aft pylon or a rotor blade until the
requirements of paragraphs (e)(1) and (e)(2) of this AD are
accomplished.
(f) Alternative Methods of Compliance (AMOCs)
(1) The Manager, Seattle Aircraft Certification Office, FAA, may
approve AMOCs for this AD. Send your proposal to: 9-ANM-Seattle-ACO-AMOC-Requests@faa.gov.
(2) For operations conducted under a 14 CFR part 119 operating
certificate or under 14 CFR part 91, subpart K, we suggest that you
notify your principal inspector, or lacking a principal inspector,
the manager of the local flight standards district office or
certificate holding district office before operating any aircraft
complying with this AD through an AMOC.
(g) Subject
Joint Aircraft Service Component (JASC) Code: 5400 and 6210
Nacelle/Pylon Structure and Main Rotor Blades.
(h) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference of the service information listed in this
paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(i) Columbia Helicopters, Inc., Service Bulletin No. 234-54-
0004, Revision 0, dated November 22, 2013.
(ii) Columbia Helicopters, Inc., Service Bulletin No. 234-62-
0008, Revision 1, dated December 6, 2013.
(3) For service information identified in this AD, contact
Columbia Helicopters, Inc., 14452 Arndt Road NE., Aurora, OR 97002,
telephone (503) 678-1222, fax (503) 678-5841, or at https://www.colheli.com/.
(4) You may view this service information at FAA, Office of the
Regional Counsel, Southwest Region, 2601 Meacham Blvd., Room 663,
Fort Worth, Texas 76137. For information on the availability of this
material at the FAA, call (817) 222-5110.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call (202) 741-6030, or go to: https://www.archives.gov/federal-register/cfr/ibr-locations.html.
Issued in Fort Worth, Texas, on June 16, 2014.
Lance T. Gant,
Acting Directorate Manager, Rotorcraft Directorate, Aircraft
Certification Service.
[FR Doc. 2014-14800 Filed 6-27-14; 8:45 am]
BILLING CODE 4910-13-P