Track Safety Standards; Improving Rail Integrity, 4233-4260 [2014-01387]
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Vol. 79
Friday,
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January 24, 2014
Part II
Department of Transportation
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Federal Railroad Administration
49 CFR Part 213
Track Safety Standards; Improving Rail Integrity; Final Rule
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Federal Register / Vol. 79, No. 16 / Friday, January 24, 2014 / Rules and Regulations
DEPARTMENT OF TRANSPORTATION
Federal Railroad Administration
49 CFR Part 213
[Docket No. FRA–2011–0058, Notice No. 2]
RIN 2130–AC28
Track Safety Standards; Improving Rail
Integrity
Federal Railroad
Administration (FRA), Department of
Transportation (DOT).
ACTION: Final rule.
AGENCY:
FRA is amending the Federal
Track Safety Standards to promote the
safety of railroad operations by
enhancing rail flaw detection processes.
In particular, FRA is establishing
minimum qualification requirements for
rail flaw detection equipment operators,
as well as revising requirements for
effective rail inspection frequencies, rail
flaw remedial actions, and rail
inspection records. In addition, FRA is
removing regulatory requirements
concerning joint bar fracture reporting.
This final rule is intended to implement
section 403 of the Rail Safety
Improvement Act of 2008 (RSIA).
DATES: This final rule is effective March
25, 2014. Petitions for reconsideration
must be received on or before March 25,
2014. Comments in response to
petitions for reconsideration must be
received on or before May 9, 2014.
ADDRESSES: Petitions for reconsideration
and comments on petitions for
reconsideration: Any petitions for
reconsideration or comments on
petitions for reconsideration related to
this Docket No. FRA–2011–0058, Notice
No. 2, may be submitted by any of the
following methods:
• Federal eRulemaking Portal: Go to
www.Regulations.gov. Follow the online
instructions for submitting comments.
• Mail: Docket Management Facility,
U.S. Department of Transportation,
Room W12–140, 1200 New Jersey
Avenue SE., Washington, DC 20590–
0001.
• Hand Delivery: Docket Management
Facility, U.S. Department of
Transportation, West Building, Ground
floor, Room W12–140, 1200 New Jersey
Avenue SE., Washington, DC, between 9
a.m. and 5 p.m. ET, Monday through
Friday, except Federal holidays.
• Fax: 202–493–2251.
Instructions: All submissions must
include the agency name and docket
number or Regulatory Identification
Number (RIN) for this rulemaking.
Please note that any petitions for
reconsideration or comments received
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SUMMARY:
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will be posted without change to
www.Regulations.gov, including any
personal information provided. Please
see the discussion under the Privacy Act
heading in the SUPPLEMENTARY
INFORMATION section of this document.
Docket: For access to the docket to
read background documents, or any
petitions for reconsideration or
comments received, go to
www.Regulations.gov at any time or
visit the Docket Management Facility,
U.S. Department of Transportation,
West Building, Ground floor, Room
W12–140, 1200 New Jersey Avenue SE.,
Washington, DC between 9 a.m. and 5
p.m. ET, Monday through Friday, except
Federal holidays.
FOR FURTHER INFORMATION CONTACT:
Carlo Patrick, Staff Director, Office of
Railroad Safety, FRA, 1200 New Jersey
Avenue SE., Washington, DC 20590
(telephone: 202–493–6399); or Elisabeth
Galotto, Trial Attorney, Office of Chief
Counsel, FRA, 1200 New Jersey Avenue
SE., Washington, DC 20950 (telephone:
202–493–0270).
SUPPLEMENTARY INFORMATION:
Table of Contents for Supplementary
Information
I. Executive Summary
II. Rail Integrity Overview
A. Derailment in 2001 Near Nodaway, Iowa
B. Derailment in 2006 Near New Brighton,
Pennsylvania
C. Office of Inspector General Report:
Enhancing the Federal Railroad
Administration’s Oversight of Track
Safety Inspections
D. General Factual Background on Rail
Integrity
E. Statutory Mandate To Conduct This
Rulemaking
III. Overview of FRA’s Railroad Safety
Advisory Committee (RSAC)
IV. RSAC Track Safety Standards Working
Group
V. Development of the NPRM and Final Rule
A. Development of the NPRM
B. Development of the Final Rule
VI. Track Inspection Time Study
VII. Section-by-Section Analysis
VIII. Regulatory Impact and Notices
A. Executive Orders 12866 and 13563 and
DOT Regulatory Policies and Procedures
B. Regulatory Flexibility Act and Executive
Order 13272
C. Paperwork Reduction Act
D. Environmental Impact
E. Federalism Implications
F. Unfunded Mandates Reform Act of 1995
G. Energy Impact
H. Privacy Act Statement
I. Executive Summary
Having considered the public
comments in response to FRA’s October
19, 2012, proposed rule on Track Safety
Standards, Improving Rail Integrity, see
77 FR 64249, FRA issues this rule
amending the Track Safety Standards,
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49 CFR Part 213. This final rule contains
requirements related to the following
subject areas: defective rails, the
inspection of rail, qualified operators,
and inspection records. The final rule
also addresses the mandate of section
403 of the RSIA, and removes the joint
bar fracture reporting requirement. The
following is a brief overview of the final
rule organized by the subject area:
• Defective Rails
The final rule provides track owners
with a four-hour period in which to
verify that certain, suspected defects
exists in a rail section. The primary
purpose of the four-hour, deferredverification option is to assist track
owners in improving detector car
utilization and production, increase the
opportunity to detect more serious
defects, and help ensure that all rail that
the detector car is intended to travel
over while in service is inspected.
Additionally, the rule revises the
remedial action table in areas such as
transverse defects, longitudinal weld
defects, and crushed head defects.
• Inspection of Rail
Formerly, Class 4 and 5 track, as well
as Class 3 track over which passenger
trains operate, were required to be
tested for internal rail defects at least
once every accumulation of 40 million
gross tons (mgt) or once a year
(whichever time was shorter). Class 3
track over which passenger trains do not
operate was required to be tested at least
once every accumulation of 30 mgt or
once per year (whichever time was
longer). When these inspection
requirements were drafted, track owners
were already initiating and
implementing the development of a
performance-based risk management
concept for determination of rail
inspection frequency, which is often
referred to as the ‘‘self-adaptive
scheduling method.’’ Under this
method, inspection frequency is
established annually based on several
factors, including the total detected
defect rate per test, the rate of service
failures between tests, and the
accumulated tonnage between tests.
Track owners then utilize this
information to generate and maintain a
service failure performance target.
This final rule codifies standard
industry good practices. The final rule
requires track owners to maintain
service failure rates of no more than 0.1
service failure per year per mile of track
for all Class 4 and 5 track; no more than
0.09 service failure per year per mile of
track for all Class 3, 4, and 5 track that
carries regularly-scheduled passenger
trains or is a hazardous materials route;
and no more than 0.08 service failure
per year per mile of track for all Class
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3, 4, and 5 track that carries regularlyscheduled passenger trains and is a
hazardous materials route.
The final rule also requires that
internal rail inspections on Class 4 and
5 track, and Class 3 track with regularlyscheduled passenger trains or that is a
hazardous materials route, not exceed a
time interval of 370 days between
inspections or a tonnage interval of 30
mgt between inspections, whichever is
shorter. Internal rail inspections on
Class 3 track without regularlyscheduled passenger trains and that is
not a hazardous materials route must be
inspected at least once each calendar
year, with no more than 18 months
between inspections, or at least once
every 30 mgt, whichever interval is
longer, but in no case may inspections
be more than 5 years apart.
• Qualified Operators
The final rule adds a new provision
requiring that each provider of rail flaw
detection have a documented training
program to ensure that a flaw detection
equipment operator is qualified to
operate each of the various types of
equipment utilized in the industry for
which he or she is assigned to operate.
For a rail flaw detection test to be valid,
the test must be performed by a
qualified operator. Qualified operators
are in turn subject to minimum training,
evaluation, and documentation
requirements to help ensure the validity
of a rail flaw detection test. It is the
responsibility of the track owner to
reasonably ensure that any provider of
rail flaw detection is in compliance with
these training and qualification
requirements.
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• Removing the Requirement of a Joint
Bar Fracture Report
The final rule removes the
requirement that track owners generate
a Joint Bar Fracture Report (Fracture
Report) for every cracked or broken
continuous welded rail (CWR) joint bar
that the track owner discovers during
the course of an inspection. The reports
were providing little, useful research
data to prevent future failures of CWR
joint bars. Instead, a new study will be
conducted to determine what conditions
lead to CWR joint bar failures and
include a description of the overall
condition of the track in the vicinity of
the failed joint(s), track geometry (gage,
alignment, profile, cross-level) at the
joint location, and the maintenance
history at the joint location, along with
photographic evidence of the failed
joint.
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• Inspection Records
The final rule ensures that a railroad’s
rail inspection records include the date
of inspection, track identification and
milepost for each location tested, type of
defect found and size if not removed
prior to traffic, and initial remedial
action as required by § 213.113. The
final rule also requires that when tracks
do not receive a valid inspection they
are documented in the railroad’s rail
inspection records.
• Section 403 of the RSIA
On October 16, 2008, the RSIA (Pub.
L. 110–432, Division A) was enacted.
Section 403(a) of the RSIA required the
Secretary of Transportation (Secretary)
to conduct a study of track issues,
known as the Track Inspection Time
Study (Study), to determine whether
track inspection intervals needed to be
amended; whether track remedial action
requirements needed to be amended;
whether different track inspection and
repair priorities and methods were
required; and whether the speed of track
inspection vehicles should be regulated.
As part of the Study, section 403(b) of
the RSIA instructed the Secretary to
consider ‘‘the most current rail flaw, rail
defect growth, rail fatigue, and other
relevant track- or rail-related research
and studies,’’ as well as new inspection
technologies, and National
Transportation Safety Board (NTSB) and
FRA accident information. The Study
was completed and presented to
Congress on May 2, 2011. Section 403(c)
of the RSIA further provided that FRA
prescribe regulations based on the
results of the Study two years after its
completion.
FRA tasked the Railroad Safety
Advisory Committee (RSAC) to address
the recommendations of the Study.
After several meetings, the Association
of American Railroads (AAR) together
with the Brotherhood of Maintenance of
Way Employes Division (BMWED)
proposed that FRA had met its
obligations under section 403(c) of the
RSIA, specifically through its
rulemakings on vehicle/track
interaction, concrete crossties, and the
proposals contained in the NPRM
related to rail integrity. They also stated
that no additional action on the RSAC
task was necessary and recommended
that the task be closed. FRA took AAR’s
and BMWED’s proposal under
advisement and conducted its own
analysis as to the fulfillment of the
mandates under section 403. FRA
concluded that these statutory
obligations were being fulfilled.
Subsequently, the full RSAC concurred
that FRA’s rulemakings were
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sufficiently addressing the statutorilymandated topics and that no additional
work by the RSAC was necessary.
• Economic Impact
The bulk of the final rule revises
FRA’s Track Safety Standards by
codifying current industry good
practices. In analyzing the economic
impacts of the final rule, FRA does not
believe that any existing operation will
be adversely affected by these changes,
nor does FRA believe that the changes
will induce any material costs.
Through its regulatory evaluation,
FRA explains what the likely benefits
for this final rule are and provides a
cost-benefit analysis. FRA anticipates
that the final rule will enhance the
Track Safety Standards by allocating
more time to rail inspections, increasing
the opportunity to detect more serious
defects sooner, providing assurance that
qualified operators are inspecting the
rail, and causing inspection records to
be updated with more useful
information. The main benefit
associated with this final rule is derived
from granting track owners a four-hour
window to verify certain defects found
in a rail inspection. Without the
additional time to verify these defects,
track owners must stop their inspections
anytime a suspect defect is identified, to
avoid civil penalty liability, and then
resume their inspections after the defect
is verified. The defects subject to the
deferred verification allowance are
usually considered less likely to cause
immediate rail failure, and require less
restrictive remedial action. The
additional time permits track owners to
avoid the cost of paying their internal
inspection crews or renting a rail flaw
detector car an additional half day,
saving the industry $8,400 per day. FRA
believes the value of the anticipated
benefits easily justifies the cost of
implementing the final rule.
The final rule’s total net benefits are
estimated to be about $62.9 million over
a 20-year period. The benefits are
approximately $48.1 million,
discounted at a 3-percent rate, or about
$35.5 million, discounted at a 7-percent
rate. In the final rule, the estimated
benefit showed an overall increase of
2.6% compared to the estimates
provided in the NPRM. Part of this
increase is due to the application of the
Congressional Budget Office (CBO) real
wage forecast which adjusts the annual
growth rate by 1.07 percent annually.
FRA also determined that the
implementation year would be 2014;
therefore, all wages were adjusted
accordingly. The change in the
implementation year accounts for the
remainder of the increased benefits.
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FRA believes that such improvements
will more than likely result from the
implementation of the final rule by the
railroad industry.
II. Rail Integrity Overview
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A. Derailment in 2001 Near Nodaway,
Iowa
On March 17, 2001, the California
Zephyr, a National Railroad Passenger
Corporation (Amtrak) passenger train
carrying 257 passengers and crew
members, derailed near Nodaway, Iowa.
According to the NTSB, the train’s
sixteen cars decoupled from its two
locomotives and eleven cars went off
the rails. Seventy-eight people were
injured and one person died from the
accident. See NTSB/RAB–02–01.
The NTSB discovered a broken rail at
the point of derailment. The broken
pieces of rail were reassembled at the
scene, and it was determined that they
came from a 151⁄2-foot section of rail
that had been installed as replacement
rail, or ‘‘plug rail,’’ at this location in
February 2001. The replacement had
been made because, during a routine
scan of the existing rail on February 13,
2001, the Burlington Northern and
Santa Fe Railway (now BNSF Railway
Company or BNSF) discovered internal
defects that could possibly hinder the
rail’s effectiveness. A short section of
the continuous welded rail that
contained the defects was removed, and
a piece of replacement rail was inserted.
However, the plug rail did not receive
an ultrasonic inspection before or after
installation.
During the course of the accident
investigation, the NTSB could not
reliably determine the source of the plug
rail. While differing accounts were
given concerning the origin of the rail
prior to its installation in the track, the
replacement rail would most likely have
been rail which was removed from
another track location for reuse.
Analysis of the rail found that the rail
failed due to fatigue initiating from
cracks associated with the precipitation
of internal hydrogen. If the rail had been
ultrasonically inspected prior to its
reuse, it is likely that the defects could
have been identified and that section of
rail might not have been used as plug
rail.
As a result of its investigation of the
Nodaway, Iowa, railroad accident, the
NTSB recommended that FRA require
railroads to conduct ultrasonic or other
appropriate inspections to ensure that
rail used to replace defective segments
of existing rail is free from internal
defects. See NTSB Recommendation R–
02–5.
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B. Derailment in 2006 Near New
Brighton, Pennsylvania
On October 20, 2006, Norfolk
Southern Railway Company (NS) train
68QB119 derailed while crossing the
Beaver River railroad bridge in New
Brighton, Pennsylvania. The train was
pulling eighty-three tank cars loaded
with denatured ethanol, a flammable
liquid. Twenty-three of the tank cars
derailed near the east end of the bridge,
causing several of the cars to fall into
the Beaver River. Twenty of the derailed
cars released their loads of ethanol,
which subsequently ignited and burned
for forty-eight hours. Some of the
unburned ethanol liquid was released
into the river and the surrounding soil.
Homes and businesses within a sevenblock area of New Brighton and in an
area adjacent to the accident had to be
evacuated for days. While no injuries or
fatalities resulted from the accident, NS
estimated economic and environmental
damages to be $5.8 million. See NTSB/
RAB–08–9 through –12. The NTSB
determined that the probable cause of
the derailment was an undetected
internal rail defect identified to be a
detail fracture. The NTSB also noted
that insufficient regulation regarding
internal rail inspection may have
contributed to the accident.
This accident demonstrated the
potential for rail failure with subsequent
derailment if a railroad’s internal rail
defect detection process fails to detect
an internal rail flaw. This accident also
indicated a need for adequate
requirements that will ensure rail
inspection and maintenance programs
identify and remove rail with internal
defects before they reach critical size
and result in catastrophic rail failures.
C. Office of Inspector General Report:
Enhancing the Federal Railroad
Administration’s Oversight of Track
Safety Inspections
On February 24, 2009, the DOT’s
Office of Inspector General (OIG) issued
a report presenting the results of its
audit of FRA’s oversight of track-related
safety issues, and making two findings.
First, the OIG found that FRA’s safety
regulations for internal rail flaw testing
did not require the railroads to report
the specific track locations, such as
milepost numbers or track miles that
were tested during these types of
inspections. Second, the OIG found that
FRA’s inspection data systems did not
provide adequate information for
determining the extent to which FRA’s
track inspectors have reviewed the
railroads’ records for internal rail flaw
testing and visual track inspections to
assess compliance with safety
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regulations. The OIG recommended that
FRA revise its track safety regulations
for internal rail flaw testing to require
railroads to report track locations
covered during internal rail flaw testing,
and that FRA develop specific
inspection activity codes for FRA
inspectors to use to report on whether
the record reviews FRA inspectors
conduct were for internal rail flaw
testing or visual track inspections.
Enhancing the Federal Railroad
Administration’s Oversight of Track
Safety Inspections, Department of
Transportation, Office of Inspector
General, CR–2009–038, February 24,
2009. This report is available on the
OIG’s public Web site at: https://
www.oig.dot.gov/sites/dot/files/pdfdocs/
Signed_Final_Track_Safety_Report_0224-09.pdf.
D. General Factual Background on Rail
Integrity 1
The single most important material
asset to the railroad industry is its rail
infrastructure, and historically the
primary concern of railroad companies
has been the probability of rail flaw
development, broken rails, and
subsequent derailments. This has
resulted in railroads improving their rail
maintenance practices, purchasing more
wear-resistant rail, improving flawdetection technologies, and increasing
rail inspection frequencies in an effort
to prevent rail defect development. The
direct cost of an undetected rail failure
is the difference between the cost of
replacing the rail failure on an
emergency basis, and the cost of the
organized replacement of detected
defects. However, a rail defect that goes
undetected and results in a train
derailment can cause considerable,
additional costs such as excessive
service interruption, extensive traffic
rerouting, environmental damage, and
even potential injury and death.
To maximize the service life of rail,
railroads must accept a certain rate of
defect development. This results in
railroads relying on regular rail
inspection cycles, and strategically
renewing rail that is showing obvious
evidence of fatigue. The development of
internal rail defects is an inevitable
consequence of the accumulation and
effects of fatigue under repeated
loading. The challenge for the railroad
1 This section is primarily based on information
from two sources: Progress in Rail Integrity
Research, DOT/FRA/ORD-01/18, D.Y. Jeong, 2001;
and I. H. H. A. Guidelines to Best Practices for
Heavy Haul Railway Operations; Infrastructure
Construction and Maintenance Issues, Section 4.3.1
Rail Defect Detection and Technologies, Carlo M.
Patrick, R. Mark Havira, Gregory A. Garcia, Library
of Congress Control No. 2009926418, 2009.
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industry is to avoid the occurrence of
rail service failure due to the presence
of an undetected defect. Rail service
failures are expensive to repair and can
lead to costly service disruptions and
possibly derailments.
The effectiveness of a rail inspection
program depends on the test equipment
being properly designed and capable of
reliably detecting rail defects of a
certain size and orientation, while also
ensuring that the test frequencies
correspond to the growth rate of critical
defects. The objective of a rail
inspection program is to reduce the
annual costs and consequences resulting
from broken rails, which involve several
variables.
The predominant factor that
determines the risk of rail failure is the
rate of development of internal flaws.
Internal rail flaws have a period of
origin and a period often referred to as
slow crack growth life. The risk is
introduced when internal flaws remain
undetected during their growth to a
critical size. This occurs when the
period in which the crack develops to
a detectable size is significantly shorter
than the required test interval.
In practice, the growth rate of rail
defects is considered highly
inconsistent and unpredictable. Rail
flaw detection in conjunction with
railroad operations often presents some
specific problems. This is a result of
high traffic volumes that load the rail
and accelerate defect growth, while at
the same time decreasing the time
available for rail inspection. Excessive
wheel loading can result in stresses to
the rail that can increase defect growth
rates. Consequently, heavy axle loading
can lead to rail surface fatigue that may
prevent detection of an underlying rail
flaw by the test equipment. Most
railroads attempt to control risk by
monitoring test reliability through an
evaluation process of fatigue service
failures that occur soon after testing,
and by comparing the ratio of service
failures or broken rails to detected rail
defects.
The tonnage required to influence
defect development is also considered
difficult to predict; however, once
initiated, transverse defect development
is influenced by tonnage. Rapid defect
growth rates can also be associated with
rail where high-tensile residual stresses
are present in the railhead and in CWR
in lower temperature ranges where the
rail is in high longitudinal tension.
It is common for railroads to control
risk by monitoring the occurrence of
both detected and service defects. For
railroads in the U.S., risk is typically
evaluated to warrant adjustment of test
frequencies. The railroads attempt to
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control the potential of service failure
by testing more frequently.
In conducting rail integrity research,
the general approach is to focus on
confirming whether rail defects can be
detected by periodic inspection before
they grow large enough to cause a rail
failure. In the context of rails, damage
tolerance is the capability of the rail to
resist failure and continue to perform
safely with damage (i.e., rail defects).
This implies that a rail containing a
crack or defect is weaker than a normal
rail, and that the rail’s strength
decreases as the defect grows. As growth
continues, the applied stresses will
eventually exceed the rail’s strength and
cause a failure. Such information can be
used to establish guidelines for
determining the appropriate frequency
of rail inspections to mitigate the risk of
rail failure from undetected defects.
Current detection methods that are
performed in the railroad industry
utilize various types of processes with
human involvement in the
interpretation of the test data. These
include the:
• Portable test process, which
consists of an operator pushing a test
device over the rail at a walking pace
while visually interpreting the test data;
• Start/stop process, where a vehiclebased, rail flaw detection system tests at
a slow speed (normally not exceeding
20 mph) gathering data that is presented
to the operator on a test monitor for
interpretation;
• Chase car process, which consists of
a lead test vehicle performing the flaw
detection process in advance of a
verification chase car; and
• Continuous test process, which
consists of operating a high-speed,
vehicle-based test system non-stop
along a designated route, analyzing the
test data at a centralized location, and
subsequently verifying suspect defect
locations.
The main technologies utilized for
non-destructive testing on U.S. railroads
are the ultrasonic and induction
methods. Ultrasonic technology is the
primary technology used, and induction
technology is currently used as a
complementary system. As with any
non-destructive test method, these
technologies are susceptible to physical
limitations that allow poor rail head
surface conditions to negatively
influence the detection of rail flaws. The
predominant types of these poor, rail
head surface conditions are shells,
engine driver burns, spalling, flaking,
corrugation, and head checking. Other
conditions that are encountered include
heavy lubrication or debris on the rail
head.
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Induction testing requires the
introduction of a high-level, direct
current into the top of the rail and
establishing a magnetic field around the
rail head. An induction sensor unit is
then passed through the magnetic field.
The presence of a rail flaw will result in
a distortion of the current flow, and it
is this distortion of the magnetic field
that is detected by the search unit.
Ultrasonics can be briefly described as
sound waves, or vibrations, that
propagate at a frequency that is above
the range of human hearing, normally
above a range of 20,000 Hz or cycles per
second. The range normally utilized
during current flaw detection operations
is 2.25 MHz (million cycles per second)
to 5.0 MHz. Ultrasonic waves are
generated into the rail by piezo-electric
transducers that can be placed at
various angles with respect to the rail
surface. The ultrasonic waves produced
by these transducers normally scan the
entire rail head and web, as well as the
portion of the base directly beneath the
web. Internal rail defects represent a
discontinuity in the steel material that
constitutes the rail. This discontinuity
acts as a reflector to the ultrasonic
waves, resulting in a portion of the wave
being reflected back to the respective
transducer. These conditions include
rail head surface conditions, internal or
visible rail flaws, weld upset/finish, and
known reflectors within the rail
geometry such as drillings or rail ends.
The information is then processed by
the test system and recorded in the
permanent test data record.
Interpretation of the reflected signal is
the responsibility of the test system
operator.
Railroads have always inspected track
visually to detect rail failures, and have
been using crack-detection devices in
rail-test vehicles since the 1930s.
Meanwhile, the railroad industry has
trended towards increased traffic
density and average axle loads. Current
rail integrity research recognizes and
addresses the need to review and update
rail inspection strategies and preventive
measures. This includes the frequency
interval of rail inspection, remedial
action for identified rail defects, and
improvements to the performance of the
detection process.
FRA has sponsored railroad safety
research for several decades. One part of
this research program is focused on rail
integrity. The general objectives of FRA
rail integrity research have been to
improve railroad safety by reducing rail
failures and the associated risks of train
derailment, and to do so more
efficiently through new maintenance
practices that increase rail service life.
The studies sponsored by FRA focus on
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analysis of rail defects; residual stresses
in rail; strategies for rail testing; and
other areas related to rail integrity,
which include advances in
nondestructive inspection techniques
and feasibility of advanced materials for
rail, rail lubrication, rail grinding, and
wear. Moreover, rail integrity research is
an ongoing effort, and will continue as
annual tonnages and average axle loads
increase on the nation’s railroads.
Due to the limitations of current
technology to detect internal rail flaws
beneath surface conditions and in the
base flange area, FRA’s research has
been focusing on other rail flaw
detection technologies. One laser-based,
ultrasonic rail defect detection
prototype, which is being developed by
the University of California-San Diego
under an FRA Office of Research and
Development grant, has produced
encouraging results in ongoing field
testing. The project goal is to develop a
rail defect detection system that
provides better defect detection
reliability at a higher inspection speed
than is currently achievable. The
primary target is the detection of
transverse defects in the rail head. The
method is based on ultrasonic guided
waves, which can travel below surface
discontinuities, hence minimizing the
masking effect of transverse cracks by
surface shelling. The inspection speed
can also be improved greatly because
guided waves run long distances before
attenuating.
Non-destructive test systems perform
optimally on perfect test specimens.
However, rail in track is affected by
repeated wheel loading that results in
the plastic deformation of the rail
running surface, which can create
undesirable surface conditions as
described previously. These conditions
can influence the development of rail
flaws. These conditions can also affect
the technologies currently utilized for
flaw detection by limiting their
detection capabilities. Therefore, it is
important that emerging technology
development continue, in an effort to
alleviate the impact of adverse rail
surface conditions.
E. Statutory Mandate To Conduct This
Rulemaking
The first Federal Track Safety
Standards (Standards) were published
on October 20, 1971, following the
enactment of the Federal Railroad Safety
Act of 1970, Public Law 91–458, 84 Stat.
971 (October 16, 1970), in which
Congress granted to the Secretary
comprehensive authority over ‘‘all areas
of railroad safety.’’ See 36 FR 20336.
FRA envisioned the new Standards to
be an evolving set of safety requirements
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subject to continuous revision allowing
the regulations to keep pace with
industry innovations and agency
research and development. The most
comprehensive revision of the
Standards resulted from the Rail Safety
Enforcement and Review Act of 1992,
Public Law 102–365, 106 Stat. 972
(Sept. 3, 1992), later amended by the
Federal Railroad Safety Authorization
Act of 1994, Public Law 103–440, 108
Stat. 4615 (Nov. 2, 1994). The amended
statute is codified at 49 U.S.C. 20142
and required the Secretary to review
and then revise the Standards, which
are contained in 49 CFR part 213. The
Secretary has delegated such statutory
responsibilities to the Administrator of
FRA. See 49 CFR 1.89. FRA carried out
this review on behalf of the Secretary,
which resulted in FRA issuing a final
rule amending the Standards in 1998.
See 63 FR 34029, June 22, 1998; 63 FR
54078, Oct. 8, 1998.
Pursuant to 49 U.S.C. 20103, the
Secretary may prescribe regulations as
necessary in any area of railroad safety.
As described in the next section, FRA
began its examination of rail integrity
issues through RSAC on October 27,
2007. Then, on October 16, 2008, the
RSIA was enacted. As previously noted,
section 403(a) of the RSIA required the
Secretary to conduct a study of track
issues. In doing so, section 403(b) of the
RSIA required the Secretary to consider
‘‘the most current rail flaw, rail defect
growth, rail fatigue, and other relevant
track- or rail-related research and
studies.’’ The Study was completed and
submitted to Congress on May 2, 2011.
Section 403(c) of the RSIA also required
the Secretary to promulgate regulations
based on the results of the Study. As
delegated by the Secretary, see 49 CFR
1.89, FRA utilized its advisory
committee, RSAC, to help develop the
information necessary to fulfill the
RSIA’s mandates in this area.
FRA notes that section 403 of the
RSIA contains one additional mandate,
which FRA has already fulfilled,
promulgating regulations for concrete
crossties. On April 1, 2011, FRA
published a final rule on concrete
crosstie regulations per this mandate in
section 403(d). That final rule specifies
requirements for effective concrete
crossties, for rail fastening systems
connected to concrete crossties, and for
automated inspections of track
constructed with concrete crossties. See
76 FR 18073. FRA received two
petitions for reconsideration in response
to that final rule, and responded to them
by final rule published on September 9,
2011. See 76 FR 55819.
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III. Overview of FRA’s Railroad Safety
Advisory Committee (RSAC)
In March 1996, FRA established
RSAC, which provides a forum for
developing consensus recommendations
to the Administrator of FRA on
rulemakings and other safety program
issues. RSAC includes representation
from all of the agency’s major
stakeholders, including railroads, labor
organizations, suppliers and
manufacturers, and other interested
parties. An alphabetical list of RSAC
members follows:
AAR;
American Association of Private Railroad Car
Owners;
American Association of State Highway and
Transportation Officials (AASHTO);
American Chemistry Council;
American Petrochemical Institute;
American Public Transportation Association
(APTA);
American Short Line and Regional Railroad
Association (ASLRRA);
American Train Dispatchers Association;
Amtrak;
Association of Railway Museums (ARM);
Association of State Rail Safety Managers
(ASRSM);
BMWED;
Brotherhood of Locomotive Engineers and
Trainmen (BLET);
Brotherhood of Railroad Signalmen (BRS);
Chlorine Institute;
Federal Transit Administration;*
Fertilizer Institute;
High Speed Ground Transportation
Association;
Institute of Makers of Explosives;
International Association of Machinists and
Aerospace Workers;
International Brotherhood of Electrical
Workers;
Labor Council for Latin American
Advancement;*
League of Railway Industry Women;*
National Association of Railroad Passengers;
National Association of Railway Business
Women;*
National Conference of Firemen & Oilers;
National Railroad Construction and
Maintenance Association;
NTSB;*
Railway Supply Institute;
Safe Travel America;
Secretaria de Comunicaciones y Transporte;*
Sheet Metal Workers International
Association;
Tourist Railway Association Inc. (TRAIN);
Transport Canada;*
Transport Workers Union of America;
Transportation Communications
International Union/BRC;
Transportation Security Administration; and
United Transportation Union (UTU).
*Indicates associate, non-voting
membership.
When appropriate, FRA assigns a task
to RSAC, and after consideration and
debate, RSAC may accept or reject the
task. If the task is accepted, RSAC
establishes a working group that
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possesses the appropriate expertise and
representation of interests to develop
recommendations to FRA for action on
the task. These recommendations are
developed by consensus. A working
group may establish one or more task
forces to develop facts and options on
a particular aspect of a given task. The
task force then provides that
information to the working group for
consideration.
If a working group comes to a
unanimous consensus on
recommendations for action, the
package is presented to the full RSAC
for a vote. If the proposal is accepted by
a simple majority of RSAC, the proposal
is formally recommended to the
Administrator of FRA. FRA then
determines what action to take on the
recommendation. Because FRA staff
members play an active role at the
working group level in discussing the
issues and options and in drafting the
language of the consensus proposal,
FRA is often favorably inclined toward
the RSAC recommendation.
However, FRA is in no way bound to
follow the recommendation, and the
agency exercises its independent
judgment on whether a recommended
rule achieves the agency’s regulatory
goals, is soundly supported, and is in
accordance with policy and legal
requirements. Often, FRA varies in some
respects from the RSAC
recommendation in developing the
actual regulatory proposal or final rule.
Any such variations would be noted and
explained in the rulemaking document
issued by FRA. However, to the
maximum extent practicable, FRA
utilizes RSAC to provide consensus
recommendations with respect to both
proposed and final agency action. If
RSAC is unable to reach consensus on
a recommendation for action, the task is
withdrawn and FRA determines the best
course of action.
ensure a common understanding within
the regulated community concerning
requirements for internal rail flaw
inspections.
However, after the New Brighton
accident, and in response to NTSB
recommendations R–08–9, R–08–10,
and R–08–11,3 the RITF was given a
second task on September 10, 2008,
which directed the group to do the
following: (1) Evaluate factors that can
and should be included in determining
the frequency of internal rail flaw
testing and develop a methodology for
taking those factors into consideration
with respect to mandatory testing
intervals; (2) determine whether and
how the quality and consistency of
internal rail flaw testing can be
improved; (3) determine whether
adjustments to current remedial action
criteria are warranted; and (4) evaluate
the effect of rail head wear, surface
conditions and other relevant factors on
the acquisition and interpretation of
internal rail flaw test results.
The RITF met on November 28–29,
2007; February 13–14, 2008; April 15–
16, 2008; July 8–9, 2008; September 16–
17, 2008; February 3–4, 2009; June 16–
17, 2009; October 29–30, 2009; January
20–21, 2010; March 9–11, 2010; and
April 20, 2010. The RITF’s findings
were reported to the Working Group for
approval on July 28–30, 2010. The
Working Group reached a consensus on
the majority of the RITF’s work and
forwarded proposals to the full RSAC on
September 23, 2010 and December 14,
2010. The RSAC voted to approve the
Working Group’s recommended text,
which provided the basis for the NPRM
in this proceeding and ultimately this
final rule.
In addition to FRA staff, the members
of the Working Group include the
following:
• AAR, including the Transportation
Technology Center, Inc., and members
IV. RSAC Track Safety Standards
Working Group
The Track Safety Standards Working
Group (Working Group) was formed on
February 22, 2006. On October 27, 2007,
the Working Group formed two
subcommittees: the Rail Integrity Task
Force (RITF) and the Concrete Crosstie
Task Force. Principally in response to
NTSB recommendation R–02–05,2 the
RITF was tasked to review the controls
applied to the reuse of plug rail and
3 After the New Brighton accident, the NTSB
issued three additional safety recommendations
dated May 22, 2008: (1) FRA should ‘‘[r]eview all
railroads’ internal rail defect detection and require
changes to those procedures as necessary to
eliminate exception to the requirement for an
uninterrupted, continuous search for rail defects.’’
R–08–9; (2) FRA should ‘‘[r]equire railroads to
develop rail inspection and maintenance programs
based on damage-tolerance principles, and approve
those programs. Include in the requirement that
railroads demonstrate how their programs will
identify and remove internal defects before they
reach critical size and result in catastrophic rail
failures. Each program should take into account, at
a minimum, accumulated tonnage, track geometry,
rail surface conditions, rail head wear, rail steel
specifications, track support, residual stresses in the
rail, rail defect growth rates, and temperature
differentials.’’ R–08–10; and (3) FRA should
‘‘[r]equire that railroads use methods that accurately
measure rail head wear to ensure that deformation
of the head does not affect the accuracy of the
measurements.’’ R–08–11.
2 After the Nodaway accident, the NTSB
recommended that FRA ‘‘[r]equire railroads to
conduct ultrasonic or other appropriate inspections
to ensure that rail used to replace defective
segments of existing rail is free from internal
defects.’’ NTSB Safety Recommendation R–02–5,
dated March 5, 2002.
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from BNSF, Canadian National Railway
(CN), Canadian Pacific Railway (CP),
CSX Transportation, Inc. (CSX), The
Kansas City Southern Railway Company
(KCS), NS, and Union Pacific Railroad
Company (UP);
• Amtrak;
• APTA, including members from
Northeast Illinois Regional Commuter
Railroad Corporation (Metra), Long
Island Rail Road (LIRR), and
Southeastern Pennsylvania
Transportation Authority (SEPTA);
• ASLRRA (representing short line
and regional railroads);
• BLET;
• BMWED;
• BRS;
• John A. Volpe National
Transportation Systems Center (Volpe
Center)
• NTSB; and
• UTU.
V. Development of the NPRM and Final
Rule
A. Development of the NPRM
Through RSAC discussions, the
Working Group determined that it
would focus its efforts on rail inspection
processes. FRA regulations were
reviewed during the meetings, and areas
were identified that were potentially
inconsistent or out of date with rail
inspection practice that was considered
standard in the industry. This included
rail defect nomenclature, inspection
frequencies, operator training, and rail
inspection records. The group reached
consensus on the necessary changes.
These changes were presented to RSAC
for approval, and these
recommendations provided the basis for
the NPRM.
FRA worked closely with RSAC in
developing these recommendations.
FRA believes that RSAC effectively
addressed rail inspection safety issues
regarding the frequency of inspection,
rail defects, remedial action, and
operator qualification. FRA greatly
benefited from the open, informed
exchange of information during the
RITF meetings. The NPRM was
developed based on a general consensus
among railroads, rail labor
organizations, State safety managers,
and FRA concerning rail safety. FRA
believes that the expertise possessed by
RSAC representatives enhanced the
value of the recommendations, and FRA
made every effort to incorporate them
into the NPRM, which was published on
October 19, 2012. See 77 FR 64249.
Nevertheless, the Working Group was
unable to reach consensus on one item
that FRA elected to include in the
NPRM, and subsequently in this final
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rule. The Working Group could not
reach consensus on the definition of
‘‘rail inspection segment’’ length, which
is utilized in the new performancebased test frequency determination in
§ 213.237, ‘‘Inspection of rail.’’ A
discussion of this issue is detailed
below.
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B. Development of the Final Rule
FRA notified the public of its options
to submit written comments on the
NPRM and to request an oral hearing on
the NPRM as well. No request for a
public hearing was received; however,
some interested parties submitted
written comments to the docket in this
proceeding, and FRA considered all of
these comments in preparing the final
rule. FRA received a total of eleven
comments on the NPRM, including
comments from RSAC or Working
Group members AAR, NTSB, BMWED,
ARM, TRAIN, and UP, as well as
comments from two private individuals.
On April 16, 2013, the RITF
reconvened through a conference call to
discuss all public comments received on
the NPRM and help achieve consensus
on the recommendations concerning
their incorporation into this final rule.
FRA had reviewed and analyzed each
issue mentioned in the comments, and
during the call, FRA presented the
comments and any proposed changes to
the NPRM. The RITF expressed few
concerns about FRA’s approach to
address the comments received, and
decided it did not need to take a formal
vote on the proposed changes.
Having considered the public
comments, and finding that the RSAC’s
recommendations help fulfill the
agency’s regulatory goals, are soundly
supported, and are in accord with
policy and legal requirements, FRA
issues this final rule. Each of the
comments FRA received is addressed
below in the specific section of the final
rule to which it applies.
FRA notes that throughout the
preamble discussion of this final rule,
FRA refers to comments, views,
suggestions, or recommendations made
by members of the RITF or full RSAC,
or comments made by the public, as
they are contained in meeting minutes
or other materials in the public docket.
FRA does so to show the origin of
certain issues and the nature of
discussions during the development of
the final rule. FRA believes that this
serves to illuminate factors it has
considered in making its regulatory
decisions, as well as the rationale for
those decisions.
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VI. Track Inspection Time Study
As noted previously, section 403(a) of
the RSIA required the Secretary to
conduct a study of track issues to
determine whether track inspection
intervals needed to be amended;
whether track remedial action
requirements needed to be amended;
whether different track inspection and
repair priorities and methods were
required; and whether the speed of track
inspection vehicles should be more
specifically regulated. In conducting the
Study, section 403(b) of the RSIA
instructed the Secretary to consider ‘‘the
most current rail flaw, rail defect
growth, rail fatigue, and other relevant
track- or rail-related research and
studies,’’ as well as new inspection
technologies, and NTSB and FRA
accident information. The Study was
completed and presented to Congress on
May 2, 2011. Section 403(c) of the RSIA
further provided that FRA prescribe
regulations based on the results of the
Study two years after its completion.
On August 16, 2011, RSAC accepted
Task 11–02, which was generated in
response to the RSIA and to address the
recommendations of the Study.
Specifically, the purpose of the task was
‘‘[t]o consider specific improvements to
the Track Safety Standards or other
responsive actions to the Track
Inspection Time Study required by
[section] 403 (a) through (c) of the RSIA
and other relevant studies and
resources.’’ The first meeting of the
Working Group assigned to the task
occurred on October 20, 2011, and a
second meeting was held on December
20, 2011. At the third meeting on
February 7–8, 2012, the AAR together
with the BMWED stated that FRA had
met its obligations under section 403(c)
of the RSIA through its rulemakings on
vehicle/track interaction, concrete
crossties, and the proposals made in this
rulemaking on rail integrity. They also
suggested that additional action on
RSAC Task 11–02 was unnecessary and
recommended that the task should be
closed. FRA took the proposal under
advisement after the February meeting
and conducted its own analysis as to the
fulfillment of the mandates under
section 403. FRA concluded that these
statutory obligations were being fulfilled
and on April 13, 2012, the Working
Group approved a proposal to conclude
RSAC Task 11–02. On April 26, 2012,
the full RSAC approved the proposal
and closed RSAC Task 11–02. The
recommendation approved by the full
RSAC is described below.
In determining whether regulations
were necessary based on the results of
the Study, RSAC examined the Study’s
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four issues for improving the track
inspection process:
• Expanding the use of automated
inspections;
• Developing additional training
requirements for track inspectors;
• Considering a maximum inspection
speed for track inspection vehicles; and
• Influencing safety culture through a
safety reporting system.
The Study’s first recommendation
was that FRA consider expanding the
use of automated inspections to improve
inspection effectiveness. Specifically,
the Study cited two specific track
defects that are more difficult to detect
through visual track inspection and
could benefit from the use of automated
inspection: rail seat abrasion (RSA) and
torch cut bolt holes. Through discussion
among the affected parties, it was
determined that these areas of concern
already had been covered under
previous rulemaking and regulations.
The Concrete Crossties final rule
published on April 1, 2011, contained a
new § 213.234, ‘‘Automated inspection
of track constructed with concrete
crossties,’’ which specifically employs
the use of automated inspection ‘‘to
measure for rail seat deterioration.’’ In
addition, torch cut bolt holes have been
prohibited on track Classes 2 and above
since 1999, as codified in §§ 213.121(g)
and 213.351(f), and they are easily
identifiable through the rail flaw
detection technology currently in use.
Thus, the RSAC concluded that
additional regulations to find such
defects would be unnecessary.
Outside of these two specific defects,
the RSAC concluded that the instant
rulemaking on rail integrity would also
revise automated inspection standards
in other areas, such as ultrasonic testing.
For example, this rulemaking changes
the ultrasonic testing of rail from a
standard based on time and tonnage to
one based on self-adaptive performance
goals. Thus, the full RSAC concluded
that the use of automated inspection has
been sufficiently expanded in the areas
that currently are most ideally suited for
development. While FRA and RSAC
noted that they may wish to make
changes to the automated inspection
standards in the future, FRA and RSAC
nevertheless maintained that the
changes stated above sufficiently satisfy
the RSIA’s mandate.
However, RSAC concurred with FRA,
BMWED and AAR that it was important
to ensure that any type of report
generated from the automated
inspection of track, regardless of
whether it is mandated by regulation or
voluntarily utilized by a railroad, be
made available to track inspectors.
Therefore, in this final rule, FRA is
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issuing policy guidance to encourage
track owners and railroads to provide
the information from their automated
track inspections in a usable format to
those persons designated as fully
qualified under the Track Safety
Standards and assigned to inspect or
repair the track over which an
automated inspection is made. This
guidance is as follows:
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When automated track inspection methods
are used by the track owner, FRA
recommends that the information from that
inspection be provided or made readily
available to those persons designated as fully
qualified under 49 CFR 213.7 and assigned
to inspect or repair the track over which the
automated inspection was made.
Next, the Study addressed whether
FRA should develop additional training
requirements for track inspectors. RSAC
found that it was unnecessary to
generate additional training standards
under RSAC Task 11–02 for two
reasons. First, the instant rulemaking
would create a new § 213.238 to address
an area of training that requires new
standards. Section 213.238 defines a
qualified operator of rail flaw detection
equipment and requires that each
provider of rail flaw detection service
have a documented training program to
ensure that a rail flaw detection
equipment operator is qualified to
operate each of the various types of
equipment for which he or she is
assigned, and that proper training is
provided in the use of newly-developed
technologies. Second, the NPRM on
Training, Qualification, and Oversight
for Safety-Related Railroad Employees,
77 FR 6412 (proposed Feb. 7, 2012) (to
be codified at 49 CFR parts 214, 232,
and 243), would require that employers
develop and submit for FRA review a
program detailing how they will train
their track inspectors, among other
personnel. As proposed in the NPRM,
employees charged with the inspection
of track or railroad equipment are
considered safety-related railroad
employees that each employer must
train and qualify. The proposed formal
training for employees responsible for
inspecting track and railroad equipment
is expected to cover all aspects of their
duties related to complying with the
Federal standards. FRA would expect
that the training programs and courses
for such employees would include
techniques for identifying defective
conditions and would address what sort
of immediate remedial actions need to
be initiated to correct critical safety
defects that are known to contribute to
derailments, accidents, incidents, or
injuries. Id., at 6415. The RSAC found
that new requirements for the training of
track inspectors were being adequately
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addressed by this proposed rule on
employee training standards, and thus
did not believe additional action was
currently necessary in this area.
Third, the Study addressed whether
track hi-rail inspection speed should be
specified. The Study concluded that
specifying limits to hi-rail inspection
speeds could be ‘‘counterproductive.’’
With the currently-available data in this
area, the RSAC concurred with the
Study’s recommendation and
determined that no further action
needed to be taken in this area at this
time. The RSAC found that the existing
reliance on the ‘‘inspector’s discretion’’
as noted in § 213.233, should generally
govern track inspection speed. This
point will be emphasized in the next
publication of FRA’s Track Safety
Standards Compliance Manual. FRA
also makes clear that, in accordance
with § 213.233, if a vehicle is used for
visual inspection, the speed of the
vehicle may not be more than 5 m.p.h.
when passing over track crossings and
turnouts.
Finally, the Study addressed ways to
enhance the track safety culture of
railroads through programs such as a
safety reporting system, like the
Confidential Close Call Reporting
System piloted by FRA. The RSAC was
aware that the Risk Reduction Working
Group was in the process of developing
recommendations for railroads to
develop risk reduction programs, which
should incorporate many safety
concerns in this area. Therefore, the
RSAC concluded that additional,
overlapping discussion was unnecessary
given the specific, concurrent focus of
the Risk Reduction Working Group.
FRA notes that, in addition to
addressing the Study’s
recommendations, RSAC Task 11–02
also incorporated other goals Congress
had for the Study, which are described
in section 403(a) of the RSIA, such as
reviewing track inspection intervals and
remedial action requirements, as well as
track inspection and repair priorities.
The RSAC concluded that FRA’s recent
and ongoing rulemakings are
sufficiently addressing these areas and
that no additional work is currently
necessary. Specifically, the instant
rulemaking on rail integrity is intended
to amend inspection intervals to reflect
a new performance-based inspection
program, revise the remedial action
table for rail, and alter inspection and
repair priorities involving internal rail
testing and defects such as a crushed
head and defective weld. The Concrete
Crossties final rule also established new
inspection methods and intervals
requiring automated inspection, as well
as new remedial actions for exceptions
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4241
that can be field-verified within 48
hours. Finally, in addition to other
requirements, the Vehicle/Track
Interaction Safety Standards (VTI)
rulemaking, Vehicle/Track Interaction
Safety Standards; High-Speed and High
Cant Deficiency Operations, 78 FR
16052 (March 13, 2013) (codified at 49
CFR parts 213 and 238), addresses track
geometry, inspection, and VTI safety
requirements for high speed operations
and operations at high cant deficiency
over any track class. Overall, FRA
believes that the recent and ongoing
work of the RSAC and FRA, including
recent and ongoing rulemakings,
sufficiently address the statutorilymandated topics in section 403 of the
RSIA.
Nonetheless, as part of its comments
submitted to the docket on the NPRM,
NTSB included comments on the Study
and RSAC resolution of Task 11–02.
NTSB voiced concern regarding the
ability of track inspectors to detect
hazards when they inspect multiple
tracks from a hi-rail inspection vehicle.
While this issue was not specifically
addressed by the Study or RSAC, FRA’s
Office of Research and Development is
formulating a study to look at the
effectiveness of different inspection
methodologies, including hi-rail
inspection, for detecting various types
of defects. Knowing the effectiveness of
each system will allow for the
development of optimal inspection
methodologies and optimal inspection
frequencies.
NTSB’s comments also suggested
‘‘that a combination of visual and
automated track inspections should be
required for use not just in track with
concrete ties but in all high-tonnage
routes, passenger train routes, and
hazardous materials routes.’’ While FRA
recognizes the important role automated
track inspections play in defect
detection, FRA concurs with the
recommendation of the full RSAC that
the current level of required automated
inspections is satisfactory at this time.
VII. Section-By-Section Analysis
Section 213.3 Application
FRA modifies paragraph (b) of this
section to clarify the exclusion of track
located inside a plant railroad’s
property from the application of this
part. In this paragraph, ‘‘plant railroad’’
means a type of operation that has
traditionally been excluded from the
application of FRA regulations because
it is not part of the general railroad
system of transportation (general
system). In the past, FRA has not
defined the term ‘‘plant railroad’’ in
other regulations that it has issued
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because FRA assumed that its
jurisdictional Policy Statement under
the Statement of Agency Policy
Concerning Enforcement of the Federal
Railroad Safety Laws, The Extent and
Exercise of FRA’s Safety Jurisdiction, 49
CFR part 209, Appendix A (FRA’s
Policy Statement or the Policy
Statement), provided sufficient
clarification as to the definition of that
term. However, it has come to FRA’s
attention that certain rail operations
believed that they met the
characteristics of a plant railroad, as set
forth in the Policy Statement, when, in
fact, their rail operations were part of
the general railroad system of
transportation (general system) and
therefore did not meet the definition of
a plant railroad. FRA seeks to avoid any
confusion as to what types of rail
operations qualify as plant railroads and
also to save interested persons the time
and effort needed to cross-reference and
review FRA’s Policy Statement to
determine whether a certain operation
qualifies as a plant railroad.
Consequently, FRA defines the term
‘‘plant railroad’’ in this final rule.
The definition clarifies that when an
entity operates a locomotive to move
rail cars in service for other entities,
rather than solely for its own purposes
or industrial processes, the services
become public in nature. Such public
services represent the interchange of
goods, which characterizes operation on
the general system. As a result, even if
a plant railroad moves rail cars for
entities other than itself solely on its
property, the rail operations will likely
be subject to FRA’s safety jurisdiction
because those rail operations bring plant
track into the general system.
The definition of the term ‘‘plant
railroad’’ is consistent with FRA’s
longstanding policy that it will exercise
its safety jurisdiction over a rail
operation that moves rail cars for
entities other than itself because those
movements bring the track over which
the entity is operating into the general
system. See 49 CFR part 209, Appendix
A. FRA’s Policy Statement provides that
‘‘operations by the plant railroad
indicating it [i]s moving cars on . . .
trackage for other than its own purposes
(e.g., moving cars to neighboring
industries for hire)’’ brings plant track
into the general system and thereby
subjects it to FRA’s safety jurisdiction.
Id. Additionally, this interpretation of
the term ‘‘plant railroad’’ has been
upheld in litigation before the U.S.
Court of Appeals for the Fifth Circuit.
See Port of Shreveport-Bossier v.
Federal Railroad Administration, No.
10–60324 (5th Cir. 2011) (unpublished
per curiam opinion).
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FRA also makes clear that FRA’s
Policy Statement addresses
circumstances where railroads that are
part of the general system may have
occasion to enter a plant railroad’s
property (e.g., a major railroad goes into
a chemical or auto plant to pick up or
set out cars) and operate over its track.
As explained in the Policy Statement,
the plant railroad itself does not get
swept into the general system by virtue
of the other railroad’s activity, except to
the extent it is liable, as the track owner,
for the condition of its track over which
the other railroad operates during its
incursion into the plant. Accordingly,
the rule makes clear that the track over
which a general system railroad
operates is not excluded from the
application of this part, even if the track
is located within the confines of a plant
railroad.
During the comment period on the
NPRM, FRA received a joint comment
from ARM and TRAIN that claimed that
part 213 had not been applied to nongeneral system tourist railroads in the
past, and that in past rulemakings, FRA
had expressly explained that the
exclusory language—‘‘located inside an
installation which is not part of the
general railroad system of
transportation’’—included non-general
system tourist railroads. By way of
example, the joint comments referred to
the conductor certification rulemaking
(49 CFR part 242), which included a
standard ‘‘installation’’ exclusion that
expressly provided that part 242 does
not apply to non-general system tourist
railroads.
Additionally, the joint comments
stated that proposed § 213.3(b)(2)
focused on plant railroads, especially as
that subsection specifically defined the
term ‘‘plant railroad.’’ ARM and TRAIN
concluded that the proposed revision to
the applicability section effectively
makes the ‘‘installation’’ exclusion
applicable only to plant railroads and
they sought clarification from FRA on
that point. Moreover, if that exclusion
were to be limited to ‘‘plant railroads,’’
they requested that a new exclusion be
added for non-general system tourist
railroads.
FRA did not intend to alter the
current ‘‘installation’’ exclusion in part
213 regarding tourist, scenic, historic, or
excursion operations that are not part of
the general system. Thus, as stated
above, in § 213.3(b)(2) of the final rule,
FRA incorporates language similarly
utilized in part 242 to explicitly exclude
tourist, scenic, historic, or excursion
operations that are not part of the
general railroad system of transportation
from part 213.
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An anonymous commenter on the
NPRM requested clarification as to
whether plant railroads must comply
with the requirements of part 213 for
track over which general system
railroads operate. The comment stated
that if plant railroads must comply with
part 213 for track within the plant over
which general system railroads operate,
it would be a large departure from past
FRA practice and would burden the
plant railroads. However, as stated
above, FRA has always held that plant
track over which general system
railroads operate is subject to part 213,
and FRA makes this clear in
§ 213.3(b)(1). The Policy Statement also
specifically states that when a general
system railroad enters a plant, its
activities are covered by FRA’s
regulations during that period. The
Policy Statement explains that, ‘‘[t]he
plant railroad itself, however, does not
get swept into the general system by
virtue of the other railroad’s activity,
except to the extent it is liable, as the
track owner, for the condition of its
track over which the other railroad
operates during its incursion into the
plant (emphasis added).’’ In the Policy
Statement, FRA reached the same
conclusion for the leased track
exception over which general system
railroads operate: ‘‘As explained above,
however, the track itself would have to
meet FRA’s standards if a general
system railroad operated over it . . . .’’
Id. The plant railroad is only required
to comply with part 213 for the track
over which the general system railroad
operates; other track in the plant is not
subject to part 213.
In addition, an individual commenter
recommended that specific language be
included in § 213.3, requiring that
certain subparts of part 213 (B, C, D, and
E) apply to track within a plant over
which a general system railroad
operates. The commenter further
suggested specifying that if the plant
railroad designates such track as
excepted track, the plant must comply
with all provisions of part 213. FRA is
not incorporating these suggestions into
the regulation at this time. FRA has
always held that plant track over which
general system railroads operate is
subject to part 213, as explained above,
and FRA is making that clear in
§ 213.3(b)(1), as revised by this final
rule.
Section 213.113 Defective Rails
Paragraph (a). In paragraph (a), FRA
clarifies that only a person qualified
under § 213.7 is qualified to determine
that a track may continue to be utilized
once a defective condition is identified
in a rail. FRA accepts the RSAC
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recommendation to add ‘‘or repaired’’ to
paragraph (a)(1) to allow railroads to use
recently-developed processes to remove
the defective portion of the rail section
and replace that portion utilizing
recently-developed weld technologies
commonly referred to as ‘‘slot weld’’ or
‘‘wide gap weld.’’ These processes allow
the remaining portion of non-defective
rail to remain in the track.
Paragraph (b). FRA redesignates
former paragraph (b) as paragraph (d)
and adds a new paragraph (b).
Paragraph (b) provides that track owners
have up to a four-hour period in which
to verify that certain suspected defects
exist in a rail section, once they learn
that the rail contains an indication of
any of the defects identified in
paragraph (c)’s remedial action table.
This four-hour, deferred verification
period applies only to suspected defects
that may require remedial action notes
‘‘C’’ through ‘‘I,’’ found in the remedial
action table. This four-hour period does
not apply to suspected defects that may
require remedial action notes ‘‘A,’’
‘‘A2,’’ or ‘‘B,’’ which are more serious
and must continue to be verified
immediately.
The four-hour timeframe provides
flexibility to allow the rail flaw detector
car to continue testing in a non-stop
mode, without requiring verification of
less serious, suspected defects that may
require remedial action under notes ‘‘C’’
through ‘‘I.’’ This flexibility also helps
to avoid the need to operate the detector
car in a non-test, ‘‘run light’’ mode over
a possibly severe defective rail
condition that could cause a derailment,
when having to clear the track for traffic
movement. However, any suspected
defect encountered that may require
remedial action notes ‘‘A,’’ ‘‘A2, ‘‘or ‘‘B’’
requires immediate verification. Overall,
the four-hour, deferred-verification
period will help to improve rail flaw
detector car utilization, increase the
opportunity to detect more serious
defects, and ensure that all the rail a
detector car is intended to travel over
while in service is inspected.
FRA is in agreement with the railroad
industry that most tracks are accessible
by road or hi-rail, and supports a
deferred-verification process where the
operator can verify the suspect defect
location with a portable type of test
unit. FRA also agrees that it is more
beneficial to continue the car’s
inspection past the location instead of
leaving a possibly serious internal
defect undetected in the track ahead.
Paragraph (c). FRA adds a new
paragraph (c) to contain both the
remedial action table and its notes, as
revised, which formerly were included
under paragraph (a). Specifically, FRA
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revises the remedial action table
regarding transverse defects. FRA places
the ‘‘transverse fissure’’ defect in the
same category as detail fracture, engine
burn fracture, and defective weld
because they all normally fail in a
transverse plane. The RITF discussed
the possible addition of compound
fissure to this category as well, to
combine all transverse-oriented defects
under the same remedial action.
However, FRA ultimately determined
that ‘‘compound fissure’’ should not be
included in this category because a
compound fissure may result in rail
failure along an oblique or angular plane
in relation to the cross section of the rail
and should be considered a more severe
defect requiring more restrictive
remedial action. In addition, in order to
take rail head wear into consideration,
FRA changes the heading of the
remedial action table for all transversetype defects (i.e., compound fissures,
transverse fissures, detail fractures,
engine burn fractures, and defective
welds) to refer to the ‘‘percentage of
existing rail head cross-sectional area
weakened by defect,’’ to indicate that all
transverse defect sizes are related to the
actual rail head cross-sectional area.
This modification will preclude the
possibility that the flaw detector car
operator may size transverse defects
without accounting for the amount of
rail head loss on the specimen.
FRA’s revisions to the remedial action
table also reduce the current limit of
eighty percent of the rail head crosssectional area requiring remedial action
notes ‘‘A2’’ or ‘‘E and H’’ to sixty
percent of the rail head cross-sectional
area. FRA reviewed the conclusions of
the most recent study performed by the
Transportation Technology Center, Inc.,
concerning the development of
transverse-oriented detail fracture
defects: Improved Rail Defect Detection
Technologies: Flaw Growth Monitoring
and Service Failure Characterization,
AAR Report No. R–959, Davis, David D.,
Garcia, Gregory A., Snell, Michael E.,
September 2002. (A copy of this study
has been placed in the public docket for
this rulemaking.) The study concluded
that detail fracture transverse
development is considered to be
inconsistent and unpredictable. Further,
the average growth development of the
detail fracture defects in the study
exceeded five percent of the crosssectional area of the rail head per every
one mgt of train traffic. Id., at Table 1.
Recognizing the impact of these
findings, FRA believes that detail
fracture defects reported as greater than
sixty percent of the cross-sectional area
of the rail head necessitate the remedial
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4243
actions required under this section,
specifically that the track owner assign
a person designated under § 213.7 to
supervise each operation over the defect
or apply and bolt joint bars to the defect
in accordance with § 213.121(d) and (e),
and limit operating speed over the
defect to 50 m.p.h. or the maximum
allowable speed under § 213.9 for the
class of track concerned, whichever is
lower.
FRA also adds a required remedial
action for a longitudinal defect that is
associated with a defective weld. This
addition is based on current industry
detection and classification experience
for this type of defect. FRA adds this
defect to the remedial action table and
includes all longitudinal defects within
one group subject to identical remedial
actions based on their reported sizes.
These types of longitudinal defects all
share similar growth rates and the same
remedial actions are considered
appropriate for each type. FRA makes
clear that defective weld also continues
to be identified in the remedial action
table for transverse-oriented defects.
The final rule expressly adds
‘‘crushed head’’ to the remedial action
table. This type of defect may affect the
structural integrity of the rail section
and impact vehicle dynamic response in
the higher speed ranges. AAR and NTSB
pointed out in their comments on the
NPRM that the remedial action table
had several changes that were not
included in the consensus language
generated by the Task Force meetings.
In particular, AAR mentioned that a
flattened rail/crushed head defect has
always been defined in the remedial
action table as having a depth greater
than or equal to 3⁄8 inch and a length
greater than or equal to 8 inches.
However, in the NPRM’s remedial
action table, a flattened rail/crushed
head defect was defined as having a
depth greater than 3⁄8 inch and a length
greater than 8 inches.
FRA did not intend to change the
consensus language in this area of the
remedial action table. It appears that the
changes were inadvertent, and FRA
agrees with these commenters that the
entries for flattened rail and crushed
head defects should be defined in the
remedial action table as having a depth
greater than or equal to 3⁄8 inch and a
length greater than or equal to 8 inches.
A crushed head defect is identified in
the table and defined in paragraph (d)
of this section accordingly.
AAR and an individual commenter
recommended in their comments on the
NPRM that the proposed changes to this
section should be also be made to
subpart G of the Track Safety Standards
to ensure consistency in the remedial
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action tables and rail defect definitions
among all classes of track. However, the
changes to the regulation as found in
this final rule do not adequately address
Class 6 through 9 track in areas such as
rail remedial action and test frequency.
Thus, FRA will consider taking action
in a separate, future proceeding as
necessary to address the safety of highspeed operations.
FRA notes that, during the RITF
discussions, AAR expressed some
concern regarding Footnote 1 to the
remedial action table, which identifies
conditions that could be considered a
‘‘break out in rail head.’’ AAR pointed
out that there had been previous
incidents where an FRA inspector
would consider a chipped rail end as a
rail defect under this section, and at
times the railroad was issued a defect or
violation regarding this condition. FRA
makes clear that a chipped rail end is
not a designated rail defect under this
section and is not, in itself, an FRAenforceable defective condition. FRA
also intends to make clear in the Track
Safety Standards Compliance Manual
guidance for FRA inspectors that a
chipped rail end is not to be considered
as a ‘‘break out in rail head.’’
FRA adds a second footnote, Footnote
2, to the remedial action table. The
footnote provides that remedial action
‘‘D’’ applies to a moon-shaped breakout,
resulting from a derailment, with a
length greater than 6 inches but not
exceeding 12 inches and a width not
exceeding one-third of the rail base
width. FRA has made this change to
allow relief because of the occurrence of
multiple but less severe ‘‘broken base’’
defects that result from a dragging wheel
derailment and may otherwise prevent
traffic movement if subject to more
restrictive remedial action. FRA also
recommends that track owners conduct
a special visual inspection of the rail
pursuant to § 213.239, before the
operation of any train over the affected
track. A special visual inspection
pursuant to § 213.239, which requires
that an inspection be made of the track
involved in a derailment incident,
should be done to assess the condition
of the track associated with these broken
base conditions before the operation of
any train over the affected track.
Revisions to the ‘‘Notes’’ to the
Remedial Action Table
Notes A, A2, and B. Notes A, A2, and
B are published in their entirety without
substantive change.
Note C. FRA revises remedial action
note C, which applies specifically to
detail fractures, engine burn fractures,
transverse fissures, and defective welds,
and addresses defects that are
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discovered during an internal rail
inspection required under § 213.237 and
whose size is determined not to be in
excess of twenty-five percent of the rail
head cross-sectional area. For these
specific defects, a track owner formerly
had to apply joint bars bolted only
through the outermost holes at the
defect location within 20 days after it
had determined to continue the track in
use. However, evaluation of recent
studies on transverse defect
development shows that slow crack
growth life is inconsistent and
unpredictable. Therefore, FRA believes
waiting 20 days to repair this type of
defect is too long. Accordingly, as
revised in this final rule, for these
specific defects a track owner must
apply joint bars bolted only through the
outermost holes to the defect within 10
days after it is determined to continue
the track in use. When joint bars have
not been applied within 10 days, the
track speed must be limited to 10 m.p.h.
until joint bars are applied. The RITF
recommended including this addition to
allow the railroads alternative relief
from remedial action for these types of
defects in Class 1 and 2 track, and FRA
agrees.
Note D. FRA revises remedial action
note D, which applies specifically to
detail fractures, engine burn fractures,
transverse fissures, and defective welds,
and addresses defects that are
discovered during an internal rail
inspection required under § 213.237 and
whose size is determined not to be in
excess of 60 percent of the rail head
cross-sectional area. Formerly, for these
specific defects, a track owner had to
apply joint bars bolted only through the
outermost holes at the defect location
within 10 days after it is determined
that the track should continue in use.
However, evaluation of recent studies
on transverse defect development shows
that slow crack growth life is
inconsistent and unpredictable.
Therefore, FRA determined that
allowing a 10-day period before
repairing this type of defect is too long.
Instead, as revised in this final rule, for
these specific defects a track owner
must apply joint bars bolted only
through the outermost holes to the
defect within 7 days after it is
determined to continue the track in use.
A timeframe of 7 days is sufficient to
allow for replacement or repair of these
defects, no matter when a defect is
discovered. The rule also requires that
when joint bars have not been applied
within 7 days, the speed must be
limited to 10 m.p.h. until joint bars are
applied. The RITF recommended this
addition to allow the railroads
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alternative relief from remedial action
for these types of defects in Class 1 and
2 track, and FRA agrees.
Note E. Note E is published in its
entirety without substantive change.
Note F. FRA revises note F so that if
the rail remains in the track and is not
replaced or repaired, the re-inspection
cycle starts over with each successive
re-inspection unless the re-inspection
reveals the rail defect to have increased
in size and therefore become subject to
a more restrictive remedial action. This
process continues indefinitely until the
rail is removed from the track or
repaired. If not inspected within 90
days, the speed is limited to that for
Class 2 track or the maximum allowable
speed under § 213.9 for the class of track
concerned, whichever is lower, until
inspected. This change defines the reinspection cycle and requires the
railroad to continue the re-inspection or
apply a reduction in speed.
Note G. Note G formerly required the
track owner to inspect the defective rail
within 30 days after determining that
the track should continue to be used.
FRA revises note G so that if the rail
remains in the track and is not replaced
or repaired, the re-inspection cycle
starts over with each successive reinspection unless the re-inspection
reveals the rail defect to have increased
in size and therefore become subject to
a more restrictive remedial action. This
process continues indefinitely until the
rail is removed from the track or
repaired. If not inspected within 30
days, the track owner is required to
limit the speed to that for Class 2 track
or the maximum allowable speed under
§ 213.9 for the class of track concerned,
whichever is lower, until inspected.
This change defines the re-inspection
cycle and requires the track owner to
continue the re-inspection or apply a
reduction in speed.
Notes H and I. Notes H and I are
published in their entirety without
substantive change.
Paragraph (d). FRA redesignates
former paragraph (b) as paragraph (d)
and revises it to define terms used in
this section and in § 213.237, by
reference. Definitions provided in
former paragraphs (b)(1), (3) through (8),
(10) through (13), and (15) are published
in their entirety without substantive
change. However, three terms are
redefined (compound fissure, defective
weld, and flattened rail), one is added
(crushed head), and all terms are
enumerated in alphabetical order.
(d)(3) Compound fissure. FRA revises
this definition, which includes
removing the last sentence of the former
definition in paragraph (b)(2) providing
that ‘‘[c]ompound fissures require
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examination of both faces of the fracture
to locate the horizontal split head from
which they originate.’’ Rail failure
analysis where a pre-existing fatigue
condition is present normally exhibits
an identical, identifiable defective
condition on both rail fracture faces.
Thus, analysis of one fracture face
should be sufficient to determine the
type of defect, the origin of the defect,
and the size of the defect. Additionally,
it is typical in the railroad industry that
only one failure fracture face is retained
during the subsequent repair phase of
rail replacement. Therefore, FRA has
determined that the examination of only
one fracture face is necessary to identify
the horizontal split head from which
compound fissures originate, and
modifies the definition accordingly.
(d)(4) Crushed head. As discussed
earlier, FRA expressly adds crushed
head to the remedial action table. FRA
recognizes that rail flaw detection
operators currently detect and classify
this type of defect, and this addition
provides a remedial action for the track
owners to use. Crushed head is
identified in the table and defined by
the current industry standard as being a
short length of rail, not at a joint, which
has drooped or sagged across the width
of the rail head to a depth of 3⁄8 inch or
more below the rest of the rail head and
8 inches or more in length. FRA requires
that measurements taken to classify the
crushed head defect not include the
presence of localized chips or pitting in
the rail head. FRA notes that it will
include this language in a section on
‘‘Crushed head’’ in the Track Safety
Standards Compliance Manual.
(d)(6) Defective weld. In general, this
definition continues to define defective
weld for purposes of the transverseoriented defects identified in the
remedial action table. FRA modifies the
definition of defective weld by adding
that if the weld defect progresses
longitudinally through the weld section,
the defect is considered a split web for
purposes of the remedial action required
by this section. As discussed above,
FRA includes defective weld in the
remedial action table for a longitudinal
defect that is associated with a defective
weld. FRA has determined that the
railroad industry currently detects and
classifies this type of defect, and the
inclusion codifies a specific remedial
action for the railroads to utilize. FRA
recognizes that these defects develop in
an oblique or angular plane within the
rail section and have growth rates
comparable to other longitudinal-type
defects; therefore, FRA believes that the
same remedial action is appropriate.
(d)(9) Flattened Rail. FRA modifies
the definition of flattened rail so that it
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is aligned with the current industry
standard and the remedial action table’s
requirements as rail flattened out across
the width of the rail head to a depth of
3⁄8 inch or more below the rest of the rail
and 8 inches or more in length.
Formerly, this definition described only
the width of the rail, which remains
unchanged. This definition now
includes the length of the rail as well,
which is specified in the remedial
action table.
Section 213.119 Continuous Welded
Rail (CWR); Plan Contents
FRA removes the former requirement
under paragraph (h)(7)(ii) of this section
to generate a Joint Bar Fracture Report
(Fracture Report) for every cracked or
broken CWR joint bar that the track
owner discovers during the course of an
inspection. Under former paragraph
(h)(7)(ii)(C) of this section any track
owner, after February 1, 2010, could
petition FRA to conduct a technical
conference to review fracture report data
submitted through December 2009 and
assess the necessity for continuing to
collect this data. One Class I railroad
submitted a petition to FRA, and on
October, 26, 2010, a meeting of the
RSAC Track Safety Standards Working
Group served as a forum for a technical
conference to evaluate whether there
was a continued need for the collection
of these reports. The Group ultimately
determined that the reports were costly
and burdensome to the railroads and
their employees, while providing little
useful research data to prevent future
failures of CWR joint bars. The Group
found that Fracture Reports were not
successful in helping to determine the
root cause of CWR joint bar failures
because the reports gathered only a
limited amount of information after the
joint bar was already broken.
Instead, the Group recommended that
a new study be conducted to determine
what conditions lead to CWR joint bar
failures and include a description of the
overall condition of the track in the
vicinity of the failed joint(s), track
geometry (gage, alignment, profile,
cross-level) at the joint location, and the
maintenance history at the joint
location, along with photographic
evidence of the failed joint. Two Class
I railroads volunteered to participate in
a new joint bar study, which is expected
to provide better data to pinpoint why
CWR joint bars fail. In the meantime,
given that FRA does not find it
beneficial to retain the requirement for
railroads to submit the Fracture Reports,
FRA removes the requirement and
reserves the paragraph.
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Section 213.237 Inspection of Rail
Paragraph (a). Under former
paragraph (a) of this section, Class 4 and
5 track, as well as Class 3 track over
which passenger trains operate, was
required to be tested for internal rail
defects at least once every accumulation
of 40 mgt or once a year (whichever
time was shorter). Class 3 track over
which passenger trains do not operate
was required to be tested at least once
every accumulation of 30 mgt or once
per year (whichever time was longer).
These maximum tonnage and time
intervals for inspecting rail have been
revised and moved to new paragraph
(c). When these inspection requirements
were drafted, track owners were already
initiating and implementing the
development of a performance-based,
risk management concept for
determining rail inspection frequency,
which is often referred to as the ‘‘selfadaptive scheduling method.’’ Under
this method, inspection frequency is
established annually based on several
factors, including the total detected
defect rate per test, the rate of service
failures between tests, and the
accumulated tonnage between tests. The
track owners then utilize this
information to generate and maintain a
service failure performance target.
This final rule revises paragraph (a) to
require track owners to maintain service
failure rates of no more than 0.1 service
failure per year per mile of track for all
Class 4 and 5 track; no more than 0.09
service failure per year per mile of track
for all Class 3, 4, and 5 track that carries
regularly-scheduled passenger trains or
is a hazardous materials route; and no
more than 0.08 service failure per year
per mile of track for all Class 3, 4, and
5 track that carries regularly-scheduled
passenger trains and is a hazardous
materials route.
The changes to this section codify
standard industry good practices. With
the implementation of the self-adaptive
scheduling method, track owners have
generally tested more frequently than
they have been required, and the test
intervals align more closely with
generally-accepted maintenance
practices. The frequency of rail
inspection cycles varies according to the
total detected defect rate per test; the
rate of service failures, as defined in
paragraph (j) below, between tests; and
the accumulated tonnage between
tests—all of which are factors that the
railroad industry’s rail quality managers
generally consider when determining
test schedules.
In 1990, as a result of its ongoing rail
integrity research, FRA released report
DOT/FRA/ORD–90/05; Control of Rail
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Integrity by Self-Adaptive Scheduling of
Rail Tests; Volpe Transportation
Systems Center; Oscar Orringer. The
research objective was to provide the
basis for a specification to adequately
control the scheduling of rail tests, and
the research provided quantitative
guidelines for scheduling rail tests
based on rail defect behavior. The
purpose of this method for scheduling
rail tests is to establish a performance
goal that is optimized to control rail
flaw development and subsequent rail
failure in a designated track segment. If
the performance goal is not met, a
responsive adjustment is triggered in the
rail test schedule to ensure that the goal
is met.
The research determined that a
minimum requirement for annual rail
testing is a baseline figure of 0.1 service
failure per mile for freight railroads.
This baseline value can then be adjusted
depending on the characteristics of the
individual railroad’s operation and
internal risk control factors. For
instance, a rail segment that handles
high-tonnage unit trains and also
supports both multiple passenger trains
and trains carrying hazardous materials
each day may require scheduling rail
test frequencies adequate to maintain a
performance goal of 0.03 service failure.
The baseline value applied for
determining rail test frequencies should
also be adjusted based on specific
conditions that may influence rail flaw
development such as age of the rail, rail
wear, climate, etc. As a result, the RITF
reached consensus that 0.1 service
failure per mile was established as an
appropriate minimum performance
requirement for use in the U.S. freight
railroad system. The RITF also reached
consensus that the minimum
performance requirement should be
adjusted to no more than 0.09 service
failure per year per mile of track for all
Class 3, 4, and 5 track that carries
regularly-scheduled passenger trains or
is a hazardous materials route, and no
more than 0.08 service failure per year
per mile of track for all Class 3, 4, and
5 track that carries regularly-scheduled
passenger trains and is a hazardous
materials route.
Paragraph (b). Former paragraph (b) is
redesignated as paragraph (f) without
substantive change. Under new
paragraph (b), each rail inspection
segment is designated by the track
owner. While the RITF discussed at
length how best to define the term
‘‘segment’’ as it relates to inspection of
rail under this section, ultimately the
RITF could not come to a consensus on
a definition. Specifically, the BMWED,
NTSB and AAR were split on how best
to define this term, and so no
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recommendation was ever made to the
full RSAC. The BMWED and NTSB were
concerned that collecting service failure
rates that were averaged over
excessively large segments of track
(such as segments longer than a
subdivision length) would fail to
identify discrete areas of weakness with
chronically high concentrations of
service failures. At the same time, the
BMWED and NTSB also recognized that
if a segment size was too small, one
random failure could trigger a service
failure rate in excess of the performance
target under this section. Consequently,
the BMWED and NTSB recommended
that FRA impose a specific, uniform
segment rate to be used by all railroads
that is calculated to achieve the optimal
length.
The AAR, on the other hand,
maintained that each individual railroad
is in the best position to determine its
own segment lengths based on factors
that are unique to the railroad’s
classification system. The AAR noted
that each railroad has distinct segment
configurations and challenges for which
each railroad has developed specific
approaches to identify and address
them. The AAR believed that it was not
possible to define a single methodology
to appropriately address every railroad’s
specific configurations and factors, and
that any approach established in a
regulation would be extremely difficult
and costly to implement. The AAR
stated that the large amount of route
miles, complex networks, and vast
quantities of data being analyzed on
Class I railroads requires an automated,
electronic approach that integrates
satisfactorily with each railroad’s data
system, which currently Class I
railroads utilize. Arbitrary segmentation
limitations developed through
regulation would not be compatible
with some of those systems and would
create an onerous and costly burden of
redesigning systems, with little overall
improvement to safety, according to the
AAR. The AAR maintained that each
individual service failure represents a
certain risk which is not affected by
whether it is close to other service
failures. The AAR asserted that the
railroads want the service failure rate to
be as low as possible and look for any
patterns in service failures that suggest
ways to reduce the service failure rate.
Noting that these patterns can be
affected by a myriad of different factors,
the AAR stated that trying to create
artificial boundaries on the length of a
segment could lead to a less than
optimal use of internal rail inspection
capabilities, as well as decreased safety.
In the NPRM, FRA acknowledged the
BMWED’s and NTSB’s concerns
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regarding identifying localized areas of
failure. However, FRA also recognized
that track owners have designed their
current rail inspection segment lengths
over a decade of researching their own
internal rail testing requirements. FRA
noted that this research takes into
consideration pertinent criteria such as
rail age, accumulated tonnage, rail wear,
track geometry, and other conditions
specific to these individually-defined
segments. FRA stated that altering
existing rail inspection segment lengths,
such as by requiring a designated
segment length without extensive data
and research, could disrupt current
engineering policies and result in
problematic and costly adjustments to
current maintenance programs without
providing significant safety benefits.
FRA also concluded that track
owners, as well as FRA, would be able
to capture rail failure data, even in large
segment areas, by simply looking at rail
failure records and comparing milepost
locations. Therefore, in the NPRM, FRA
decided not to require a uniform
segment length to be applied by all track
owners. Instead, FRA proposed to
require that track owners utilize their
own designated segment lengths in
place by the effective date of this final
rule. However, in order to maintain
consistency and uniformity, FRA
proposed to require that if a track owner
wished to change or deviate from its
designated segment lengths, the track
owner must receive FRA approval to
make any such change. This would
ensure that the track owner does not
have the ability to freely alter a defined
segment length in order to compensate
for a sudden increase of detected defects
and service failures that could require
an adjustment to the test frequency as a
result of accelerated defect
development.
In its comments on the NPRM,
BMWED acknowledged that the NPRM
provisions in § 213.237(b) for rail
inspection segment codify current
industry practices, but stated that they
thought that the proposal would do
little to improve upon them. Rather,
BMWED asserted that FRA’s proposal
would undermine the intent and
effectiveness of the rule as it relates to
service failure rates. BMWED proposed
that FRA amend the rule to require each
track owner to review rail service failure
records annually per ‘‘variable’’ mile of
track (i.e., a ‘‘floating mile’’ within an
inspection segment) for compliance
with § 213.237(a), and apply the
provisions of § 213.237(d) to any
variable mile of track exceeding the
service failure rates identified in
§ 213.237(a). Additionally, BMWED
proposed that FRA annually audit each
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track owner for compliance by
comparing rail failure records utilizing
the variable mile of track concept within
inspection segments.
NTSB also asserted through its
comments on the NPRM that there were
problems with relating segment length
to the ‘‘milepost limits for the
individual rail inspection frequency’’ in
this section. NTSB stated that track
owners may need to adjust inspection
frequency on portions of a segment and
that could vary from year to year.
According to NTSB, the track owner
would have to inspect the entire
segment at the same frequency or file
with FRA to establish smaller segments
with different inspection frequencies,
which NTSB believed could provide a
disincentive to conducting targeted
inspections of problem areas.
While FRA continues to recognize
BMWED’s and NTSB’s concerns, FRA
has decided not to alter the text as
proposed in the NPRM. FRA is
concerned that defining a specific
segment length that would apply
uniformly to all track owners would
greatly exceed the expectations of
minimum track safety standards and
result in an excessive amount of
segments that would be too large for the
current fleet of rail inspection vehicles
to cover. This would become too costly
and burdensome for track owners to
manage, and ultimately render this part
of the rule ineffective.
Nonetheless, in its comments on the
NPRM, AAR disagreed with the
proposed requirement that FRA must
grant approval for any change to a
railroad’s designated test segments.
AAR contended that FRA approval for
such changes would be unnecessary,
since FRA approval would not be
required for the initial designation of a
segment. Instead, AAR suggested that if
after a railroad notifies FRA of any
change to a designated segment, FRA
detects any problem with the change,
the new provisions proposed under
§ 213.241 regarding FRA’s review of
inspection records would determine
compliance.
FRA supports the intent of the text as
proposed in the NPRM and makes clear
that FRA approval to change a segment
length is required to ensure that the
segment change will not have any
detrimental impact on overall safety. To
change the designation of a rail
inspection segment or to establish a new
segment pursuant to this section, a track
owner must submit a detailed request to
the FRA Associate Administrator for
Railroad Safety/Chief Safety Officer
(Associate Administrator). Within 30
days of receipt of the submission, FRA
will review the request. FRA will then
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approve, disapprove or conditionally
approve the submitted request, and will
provide written notice of its
determination. Consequently, while
track owners will be able to designate
their rail inspection segment lengths as
of the effective date of the final rule,
FRA approval of proposed changes to
these segment lengths will ensure that
the changes do not negatively impact
safety, such as a change to a segment
length specifically to absorb an area of
defect development and rail failure to
unacceptably reduce the test inspection
frequency.
Paragraph (c). FRA redesignates
former paragraph (c) as paragraph (e)
and revises it, as discussed below. New
paragraph (c) contains maximum time
and tonnage intervals for rail
inspections that are based on former
paragraph (a) and revised. Specifically,
FRA requires that internal rail
inspections on Class 4 and 5 track, or
Class 3 track with regularly-scheduled
passenger trains or that is a hazardous
materials route, not exceed a time
interval of 370 days between
inspections or a tonnage interval of 30
mgt between inspections, whichever is
shorter. The 370-day interval or 30-mgt
accumulation, whichever is shorter,
provides a maximum timeframe and a
maximum tonnage interval between
tests on lines that may not be required
to undergo testing on a more frequent
basis in order to achieve the
performance target rate. If maximum
limits were not set, for example, a
railroad line carrying only 2 mgt a year
could possibly go 15 years without
testing. Such a length of time without
testing was unacceptable to the Task
Force. Paragraph (c) also provides that
internal rail inspections on Class 3 track
that is without regularly-scheduled
passenger trains and not a hazardous
materials route must be inspected at
least once each calendar year, with no
more than 18 months between
inspections, or at least once every 30
mgt, whichever interval is longer, but in
no case may inspections be more than
5 years apart.
In its comments on the NPRM, New
Jersey Transit Rail Operations (NJTR)
took issue with the NPRM’s proposed
changes to paragraph (c). NJTR stated
that requiring a test to be completed
within 370 calendar days would result
in NJTR scheduling successive tests
earlier in each calendar year, to the
point that a test may have to be
scheduled at a time when it is
impractical to conduct a test, such as
during ‘‘leaf’’ season, which affects
commuter rail agencies in the Northeast.
NJTR proposed that the paragraph be
revised to replace both the 370-day
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interval and the 18-month interval with
a uniform 15-month or 450-day interval.
The Metropolitan Transit Authority
(MTA) also raised concern with the
proposed changes to paragraph (c).
According to MTA, it has certain
crossovers that trains operate over at
Class 3 and Class 4 speeds that it
currently tests once per year and it has
difficulty in scheduling testing on these
crossovers with the current high volume
of service and availability of testing
equipment. MTA proposed that
paragraph (c) be revised to replace the
370-day interval with a uniform 400-day
interval.
FRA does not agree with extending
the timeframe between testing on
certain portions of Class 3 and Class 4
tracks as a result of difficulty in
scheduling testing on these tracks due to
the volume of service or the availability
of testing equipment. It is standard
practice that many track owners
maintain a predictable and consistent
test schedule throughout the year.
However, other track owners do
schedule their tests as determined by
seasonal issues or resource availability.
This can vary from region to region.
Nonetheless, FRA believes that 370 days
allows all track owners sufficient time
to plan their test schedules to account
for the volume of traffic, availability of
testing equipment, change of seasons, or
similar issues that they each may face.
In particular, FRA notes that 370 days
is the maximum inspection interval
allowed and is not intended in any way
to restrict a railroad’s ability to conduct
inspections more frequently. Indeed,
FRA expects that most railroads would
conduct annual inspections on a
relatively fixed schedule, using the
additional days allowed for scheduling
flexibility.
FRA notes that the maximum tonnage
interval for testing internal rail defects
on Class 4 and 5 track, and certain Class
3 track, has decreased from 40 mgt in
former paragraph (a) of this section to 30
mgt. This change results from studies
showing that, while the predominant
factor that determines the risk of rail
failure is the rate of development of
internal rail flaws, the development of
internal rail flaws is neither constant
nor predictable. Earlier studies on the
development of transverse-oriented rail
defects showed the average
development period to be 2% of the
cross-sectional area of the rail head per
mgt, which meant that rail testing
would have to be completed with every
50 mgt. However, the RITF took into
consideration the conclusions of a more
recent study performed by the
Transportation Technology Center, Inc.,
Improved Rail Defect Detection
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Technologies: Flaw Growth Monitoring
and Service Failure Characterization,
concerning the development of
transverse-oriented detail fracture
defects, cited in the discussion of
§ 213.113(c), above. The study
concluded that detail fracture transverse
development averaged 5% of the crosssectional area of the rail head per mgt.
By itself, this finding would mean that
testing would need to be completed no
less frequently than every 20 mgt.
However, because of the very lack of
consistency and predictability in the
development of internal rail flaws to
allow such a firm conclusion to be
drawn from the study, consensus was
instead reached to lower this section’s
40-mgt maximum tonnage limit between
tests to a maximum of 30 mgt.
Selecting an appropriate frequency for
rail testing is a complex task involving
many different factors including rail
head wear, accumulated tonnage, rail
surface conditions, track geometry, track
support, steel specifications,
temperature differentials, and residual
stresses. Taking into consideration the
above factors, FRA’s research suggests
that all of these criteria influence defect
development (and ultimately rail service
failure rates) and are considered in the
determination of rail inspection
frequencies when utilizing the
performance-based, self-adaptive test
method.
For track owners without access to a
sophisticated self-scheduling algorithm
to determine testing frequencies, FRA
has posted an algorithm program
designed by the Volpe Center on the
FRA Web site at www.fra.dot.gov. The
algorithm requires five inputs: (1)
Service failures per mile in the previous
year; (2) detected defects per mile in the
previous year; (3) annual tonnage; (4)
number of rail tests conducted in the
previous year; and (5) the targeted
number of service failures per mile.
Once the input is complete, the
algorithm will take the average of two
numbers when it calculates the number
of rail tests. The first number will be
based on the service failure rate. The
second will be based on the total defect
rate, which is the service defect rate
plus the detected defect rate. This rate
of designated tests per year for the
designated segment will be the number
of required tests per year enforced by
FRA for the segment.
In paragraph (c)(2), the final rule also
includes the addition of requirements
for inspection of rail intended for reuse,
or ‘‘plug rail.’’ On March 8, 2006, FRA
issued Notice of Safety Advisory 2006–
02 (SA), which promulgated
recommended industry guidelines for
the reuse of plug rail. 71 FR 11700. The
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recommendations in the SA consisted of
two options for assuring that reused rail
was free from internal defects.
Specifically, FRA’s SA recommended
that the entire length of any rail that is
removed from track and stored for reuse
be retested for internal flaws. FRA also
recommended that, recognizing that
some track owners do not have the
equipment to test second-hand rail in
accordance with the recommendation
above, track owners were encouraged to
develop a classification program
intended to decrease the likelihood that
a second-hand rail containing defects
would be installed back into active
track. In addition, FRA recommended
that a highly visible, permanent marking
system be developed and used to mark
defective rails that railroads remove
from track after identifying internal
defects in those rails.
During some of the first RITF
discussions, NTSB expressed concern
over one aspect of FRA’s SA: The
guidance that provides that rail is
suitable for reuse if it has not
accumulated more than 15 mgt since its
last valid rail test. NTSB suggested that
such rail could experience up to 55 mgt
before its next inspection if it were put
in track at a location that had just been
inspected and whose inspection
frequency is every 40 mgt. NTSB
believed that all plug rail should be
immediately inspected prior to reuse.
NTSB also had concerns regarding the
proposed rule language in
paragraph(c)(2), which would allow the
accumulation of 30 mgt before ensuring
replacement rail is free from detectable
defects. In its comments on the NPRM,
NTSB did not agree with FRA that some
track owners do not have the equipment
to test secondhand rail in accordance
with NTSB’s Safety Recommendation
R–02–05, which NTSB believed should
be incorporated into the final rule in its
entirety. R–02–05 states that FRA
should ‘‘require railroads to conduct
ultrasonic or other appropriate
inspections to ensure that rail used to
replace defective segments of existing
rail is free from internal defects.’’
During RITF discussions, track
owners described their method for
assuring that rail intended for reuse is
free of internal defects. In general, it was
found that most track owners perform
an ultrasonic inspection on rail
intended for reuse while in the track
and allow accumulation of tonnage
prior to removal, or they perform an
inspection and certification process of
the rail after it has been taken out of
service and prior to re-installation.
However, they stressed that plug rail
inspection requirements should not be
overly burdensome and should meet the
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same standards as any other rail
inspections per the regulations.
FRA shares the track owners’
concerns about creating a standard for
rail inspection that would allow up to
a 30-mgt accumulation on in-service
rail, but would mandate immediate
inspection of plug rail prior to reuse.
Consequently, the final rule requires
plug rail to be inspected at the same
frequency as conventional rail. This
requirement therefore supersedes FRA
Safety Advisory 2006–02 and codifies
current industry practice by allowing
the use of rail that has been previously
tested to be placed in track and retested
at the normal frequency for that track
segment. Nonetheless, all else being
equal, FRA does recommend that the
rail be tested prior to installation in
track for reuse, even though FRA
believes that requiring the track owner
to test the rail immediately prior to reinstallation is too restrictive.
Alternatively, FRA believes that the
track owner should have knowledge of
the date the rail was last tested and
ensure that the 30-mgt maximum
tonnage accumulation is not exceeded
prior to retesting the rail. In this regard,
paragraph (c)(2) requires that the track
owner be able to verify that any plug
installed after the effective date of this
final rule has not accumulated more
than a total of 30 mgt in previous and
new locations since its last internal rail
flaw test, before the next test on the rail
required by this section is performed.
Thereafter, the rail must be tested in
accordance with the test frequency of
the designated segment in which it is
installed.
FRA notes that the AAR, in its
comments on the NPRM, requested that
the verification language proposed in
paragraph (c)(2) be revised to clarify that
the regulation applies only to plug rail
installed after the regulation’s effective
date. Otherwise, AAR believed the text
as proposed in the NPRM would require
railroads to identify each location where
rail was installed in the past and retest
each plug location, causing extra burden
and expense.
FRA makes clear that it is not FRA’s
intent to require track owners to identify
each location where rail was installed
prior to the effective date of the final
rule and retest each plug location,
which would be too costly and
burdensome for most track owners. FRA
is aware that the majority of the plug
rails that were previously installed have
been absorbed into the track owners’
current inspection cycles and have been
tested while in track. Therefore, a
requirement to re-inspect the previously
installed plug rails would be
unnecessarily restrictive and would not
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have a significant impact on safety.
Accordingly, paragraph (c)(2) in the
final rule makes clear that the
verification requirement applies only to
plug rail installed after the regulation’s
effective date. Similarly, in preparing
the final rule FRA has modified
paragraph (c)(3) to make clear that the
provision applies only after the
regulation’s effective date.
Paragraph (d). Former paragraph (d)
is redesignated as paragraph (g) and
revised, as discussed below. New
paragraph (d) contains restrictions that
apply if the service failure target rate
identified in paragraph (a) is not
achieved on a segment of track for two
consecutive twelve-month periods. FRA
recognizes that the service failure target
rate may be exceeded within one
defined twelve-month period.
Therefore, the track owner is allowed an
additional year to adjust its rail integrity
management program to bring the
service failure rate on the offending
track segment into compliance with the
requirements. If the service failure target
rate is exceeded for two consecutive
twelve-month periods, the track owner
is required to comply with the
requirements in paragraph (d) for either
a minimum rail test frequency or a
speed restriction on the offending track
segment.
In its comments on the NPRM, NTSB
disagreed with the language proposed in
paragraph (d)(1) concerning the service
failure rate. NTSB stated that the
performance-based, risk management
approach proposed in the NPRM may be
a step in the right direction to mitigate
risk of rail failure. However, according
to NTSB, in order to be consistent with
damage tolerance principles, the
algorithms and methods used by the
track owners should have the capability
to identify areas of high stress that
would suggest worn rail conditions,
poor track support, rail with high
accumulated tonnage, or rail with high
residual stresses. NTSB stated that there
was no systematic approach in the
NPRM that would assure that FRA
could use the data to ensure acceptable
performance. Consequently, NTSB
recommended that track owners should
be required to regularly report service
failure information to FRA and that FRA
should review service failure data on a
regular basis not only across entire
segments to assess the overall
performance of the track owner as
proposed in the NPRM, but also in
shorter lengths of track to assess track
owner performance in timely
identification and remediation of areas
that are at high risk of failure.
In the final rule, FRA continues to
support the rule text as proposed in the
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NPRM. FRA believes that the remedial
action for inspection frequency in
paragraph (d)(1)(i), which requires that
the segment be tested every 10 mgt if the
performance target is not met for two
consecutive years, ensures that an
optimal amount of inspection is
conducted in order to capture areas
where accelerated defect development is
occurring and not restrict railroads so
significantly that they cannot inspect
other segments as required by paragraph
(a). Further, during RITF meetings there
was much discussion that the practice
of increased test frequency on localized
areas would lead to unmanageable
amounts of test frequencies. The AAR
noted that there is a limited supply of
inspection vehicle resources and test
operators, and that a greatly increased
amount of test frequencies would not be
achievable by the railroads. FRA agrees,
and notes that its rail integrity
specialists will be reviewing service
failure data on a regular basis. During
these reviews, FRA will seek to identify
any instances where shorter lengths of
track have high failure rates and will
follow up as necessary.
Paragraph (e). As noted above, FRA is
redesignating former paragraph (c) as
paragraph (e) with some revision.
Specifically, in paragraph (e) FRA
requires that each defective rail be
marked with a highly visible marking on
both sides of the web and base except
that, where a side or sides of the web
and base are inaccessible because of
permanent features, the highly visible
marking may be placed on or next to the
head of the rail. This option to mark the
rail head in certain situations provides
an alternative to the railroad in areas
where the web and base may not be
accessible. Former paragraph (e) is
redesignated as paragraph (h) and
revised, as discussed below.
Paragraph (f). As stated above, FRA
redesignates former paragraph (b) as
paragraph (f) without substantive
change.
Paragraph (g). Paragraph (g) addresses
circumstances where a valid search for
internal rail defects cannot be made
because of rail surface conditions,
equipment issues, or other factors.
Several types of technologies are
presently employed to continuously
search for internal rail defects, some
capable of displaying and monitoring
search signal returns. A continuous
search is intended to mean an
uninterrupted search by whatever
technology is being used, so that there
are no segments of rail that go untested.
If the test is interrupted, e.g., as a result
of rail surface conditions that inhibit the
transmission or return of the signal,
then the test over that segment of rail
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may not be valid because it was not
continuous. Therefore, in the final rule,
a valid search for internal rail defects is
defined in paragraph (j), below, as a
‘‘valid test’’ during which the
equipment is performing as intended
and equipment responses are
interpreted by a qualified operator as
defined in § 213.238. In conducting a
valid search, the operator needs to
determine that the test has not been
compromised due to environmental
contamination, rail conditions, or test
equipment performance.
Paragraph (h). FRA redesignates
former paragraph (e) as paragraph (h)
and revises it. In paragraph (h), FRA
specifies the options available to a
railroad following a non-test. At least
one of these options must be exercised
prior to the expiration of the time or
tonnage limits as specified in paragraph
(a) or (c) of this section.
Paragraph (i). FRA adds new
paragraph (i) to require that the rail flaw
detector car operator be qualified as
defined in new § 213.238, ‘‘Qualified
operator,’’ which prescribes minimum
training, evaluation, and documentation
requirements for personnel performing
in this occupation.
Paragraph (j). FRA adds paragraph (j)
to provide new definitions for terms that
are used in this section. These terms are
applicable only to this section.
Hazardous materials route. FRA
defines ‘‘hazardous materials route’’ for
purposes of determining the appropriate
service failure target rate pursuant to
paragraph (a) of this section.
‘‘Hazardous materials route’’ means
track over which a minimum of 10,000
car loads or intermodal portable tank car
loads of hazardous materials as defined
in 49 CFR 171.8 travel over a period of
one calendar year; or track over which
a minimum of 4,000 car loads or
intermodal portable tank car loads of the
hazardous materials specified in 49 CFR
172.820 travel, in a period of one
calendar year.
In its comments on the NPRM, UP
raised concern that the definition of
‘‘hazardous materials route’’ proposed
in the NPRM did not mirror the intent
of the RITF. UP believed that, as
proposed in the NPRM, the definition
would apply to certain movements of
hazardous materials over ‘‘any track of
any class,’’ when the intent was to apply
the definition only to Class 3 or higher
track classes.
In the final rule, FRA defines
‘‘hazardous materials route’’ consistent
with the RITF’s intent that the term
apply only to track Classes 3 through 5,
as the meaning was inadvertently
changed in preparing the NPRM.
However, FRA believes that it is
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unnecessary and potentially confusing
to specify in the definition that the term
applies only to track Classes 3 through
5. The definition applies only to specific
provisions of § 213.237 and only to
Class 3, 4, or 5 track, or all three
depending on the circumstances.
Consequently, removing any mention of
class of track in the definition is clearer
and more concise. Separately, FRA
notes that the RSAC consensus language
recommended that the rule apply to
those tracks carrying the defined
hazardous materials ‘‘over a period of
one year,’’ which could be construed as
a rolling 12-month timeframe. To ensure
that the interpretation of this period is
consistent, and applied as intended, the
definition makes clear that this period is
‘‘one calendar year.’’
Plug rail. FRA defines ‘‘plug rail’’ to
mean a length of rail that has been
removed from one track location and
stored for future use as a replacement
rail at another location.
Service failure. FRA defines ‘‘service
failure’’ to mean a broken rail
occurrence, the cause of which is
determined to be a compound fissure,
transverse fissure, detail fracture, or
vertical split head. Only the listed
fatigue defects, i.e., compound fissure,
transverse fissure, detail fracture, or
vertical split head, are required to be
utilized for determining the fatigue
service failure rate. Since other defect
types are more likely to go undetected,
and how well defects can be detected is
influenced by conditions other than
fatigue, other defect types are not
included in the service failure rate
calculation.
Valid search. FRA provides a
definition of ‘‘valid search’’ to help
ensure that valid rail flaw detection
tests under this section are conducted.
Under this definition, the test
equipment must perform as intended
and equipment responses must be
properly interpreted by a qualified
operator as defined in § 213.238.
Section 213.238 Qualified Operator
FRA adds this new section to require
that any entity that conducts rail flaw
detection have a documented training
program to ensure that a rail flaw
detection equipment operator is
qualified to operate each of the various
types of equipment currently utilized in
the industry for which he or she is
assigned, and that proper training is
provided when new rail flaw detection
technologies are utilized.
In its comments on the NPRM, the
AAR noted that this proposed section
was inconsistent in specifying who
bears the responsibility for evaluating a
rail flaw detector car operator’s training.
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The AAR believed the NPRM suggested
that railroads must ensure that there are
training programs in place and qualified
operators but that the operators’
employers are responsible for actually
providing the training and qualifying
the operators. The AAR also noted that
the responsibility of the employer of the
personnel operating the rail flaw
detection equipment is to provide
training and qualification requirements,
conduct training and testing, and supply
training and qualification credentials.
The AAR stated that in many cases the
rail flaw detection equipment is
proprietary and that the railroads would
have neither the information nor the
expertise necessary for such training
and qualification. The AAR therefore
recommended that FRA clarify
§ 213.238 to state that the provider of
the rail flaw detection operator is
responsible for the training and
qualification requirements.
FRA is aware that it is the
responsibility of the employer of the
personnel operating the rail flaw
detection equipment to develop training
and qualification requirements, conduct
training and testing, and supply training
and qualification credentials. FRA
concurs that the rail flaw detection
equipment is often proprietary and that
the track owner may not have the
information or the expertise necessary
for such training and qualification. For
that reason, the final rule imposes the
responsibility for implementing this
section principally on the provider of
the rail flaw detection equipment,
which may of course be the track owner
itself. However, FRA does believe that it
is the responsibility of the track owner
to reasonably ensure that any operator
of rail flaw detection equipment over its
track is qualified to conduct an
inspection in accordance with the
training and qualification requirements
in this section, because the track owner
is ultimately responsible for the
conformance of its track and rail with
the requirements of the Track Safety
Standards. This responsibility is
incorporated into paragraph (a).
As provided in paragraph (b), each
operator of rail flaw detection
equipment must have documentation
from his or her employer that designates
his or her qualifications to perform the
various functions associated with the
flaw detection process. Specifically, the
requirements help ensure that each
operator is able to conduct a valid
search for internal rail flaws, determine
that the equipment is functioning
properly at all times, properly interpret
the test results, and understand test
equipment limitations.
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In paragraph (c), the operator must
receive a minimum amount of
documented, supervised training
according to the rail flaw detection
equipment provider’s training program.
FRA understands that this training may
not be entirely held within the
classroom environment and is in
agreement that the employer should
have the flexibility to determine the
training process that is appropriate for
demonstrating compliance. The operator
is required to demonstrate proficiency
for each type of equipment the employer
intends the operator to use, and
documentation must be available to
FRA to verify the qualification.
As provided in paragraph (d),
operator reevaluation and, as necessary,
refresher training is required in
accordance with the documented
training program. The employer is
provided flexibility to determine the
process used in reevaluating qualified
operators, including the frequency of
operator reevaluation. The reevaluation
process shall require that the employee
successfully complete a recorded
examination and demonstrate
proficiency to the employer on the
specific equipment type(s) to be
operated. The reevaluation and
recurrent training may also consist of a
periodic review of test data submitted
by the operator.
In paragraph (e), FRA requires that the
employer maintain a written or
electronic record of each operator’s
qualification. The record must include
the operator’s name, type of equipment
qualification, date of initial
qualification, and most recent reevaluation of his or her qualifications, if
any. This paragraph is intended to
ensure consistent recordkeeping and
allow FRA to accurately verify
compliance.
FRA provides in paragraph (f) that rail
flaw detection equipment operators who
have demonstrated proficiency in the
operation of rail flaw detection
equipment prior to publication of this
final rule be considered qualified to
operate the equipment as designated by
the employer. Such an operator must
thereafter undergo reevaluation in
accordance with paragraph (d) of this
section. Any employee that is
considered for the position of qualified
operator subsequent to the publication
of this final rule must be qualified in
accordance with paragraph (c) of this
section.
Finally, in paragraph (g) FRA requires
that the records specifically associated
with the operator qualification process
be maintained at a designated location
and made available to FRA as requested,
to assist in verifying compliance.
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Section 213.241
Inspection Records
This section contains requirements for
keeping, handling, and making available
records of track inspections required in
accordance with subpart F.
Paragraphs (a) and (b) remain
unchanged.
FRA revises paragraph (c) to require
that internal rail inspection records
include the date of inspection, track
identification and milepost for each
location tested, type of defect found and
size if not removed prior to the
resumption of rail traffic, and initial
remedial action as required by
§ 213.113. Paragraph (c) also requires
that the records document all tracks that
do not receive a valid test pursuant to
§ 213.237(g). These changes respond to
a recommendation arising out of the
report by DOT’s OIG, ‘‘Enhancing the
Federal Railroad Administration’s
Oversight of Track Safety Inspections,’’
referenced above. The OIG
recommended that FRA ‘‘[r]evise its
track safety regulations for internal rail
flaw testing to require the railroads to
report all track locations (milepost
numbers or track miles) covered during
internal rail flaw testing.’’ See OIG
report at p. 8. FRA has revised this
section, accordingly. The last sentence
of former paragraph (c) is moved to
paragraph (d), as discussed below.
FRA redesignates former paragraph
(d) as paragraph (f). In its place, FRA
slightly modifies the last sentence in
former paragraph (c) and redesignates it
as paragraph (d). Paragraph (d) requires
the track owners to maintain the rail
inspection records at least for two years
after an inspection has occurred and for
one year after the initial remedial action
has been taken. This information is vital
for FRA to determine compliance with
the rail integrity and inspection
requirements in § 213.113 and
§ 213.237.
FRA redesignates former paragraph (e)
as paragraph (g) without substantive
change. In new paragraph (e), rail
inspection records must be maintained
to demonstrate compliance with
§ 213.237(a). This requirement is
intended to provide sufficient
information to determine that accurate
data concerning detected defects is
utilized by the railroads as input into
the performance-based test frequency
formula. During RITF discussions, track
owners asked that FRA requests for
records of rail inspections
demonstrating compliance with
required test frequencies be made by a
designated FRA Rail Integrity Specialist;
each track owner would then designate
a person within its organization whom
the Rail Integrity Specialists would
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contact when requesting records of rail
inspections. FRA agrees that this
suggested approach is an efficient way
to obtain inspection records and FRA
intends to adopt this approach through
guidance in FRA’s Track Safety
Compliance Manual.
As discussed above, FRA redesignates
former paragraph (d) as paragraph (f)
without substantive change. Paragraph
(f) provides that track inspection records
be made available for inspection and
copying by FRA upon request.
Finally, as discussed above, FRA
redesignates former paragraph (e) as
paragraph (g) without substantive
change. Paragraph (g) contains the
requirements for maintaining and
retrieving electronic records of track and
rail inspections.
Appendix B to Part 213—Schedule of
Civil Penalties
Appendix B to part 213 contains a
schedule of civil penalties for use in
connection with this part. Because such
penalty schedules are statements of
agency policy, notice and comment are
not required prior to their issuance. See
5 U.S.C. 553(b)(3)(A). Accordingly, FRA
is amending the penalty schedule to
reflect the addition of a new section in
this part, § 213.238, Qualified operator.
VIII. Regulatory Impact and Notices
A. Executive Orders 12866 and 13563,
and DOT Regulatory Policies and
Procedures
This final rule has been evaluated in
accordance with existing policies and
procedures and determined to be nonsignificant under both Executive Orders
12866 and 13563 and DOT policies and
procedures. See 44 FR 11034; February
26, 1979. FRA has prepared and placed
in the docket a regulatory evaluation
addressing the economic impact of this
final rule.
As part of the regulatory evaluation,
FRA has assessed the quantitative costs
from the implementation of this rule
and has a high degree of confidence that
the majority of the rail industry is
already in compliance with the new
requirements; therefore, there are
minimal costs associated with this rule.
FRA’s analysis follows DOT’s revised
‘‘Guidance on the Economic Value of a
Statistical Life in US Department of
Transportation Analyses,’’ published in
March 2013. Based on real wage growth
forecasts from the CBO, DOT’s guidance
estimates that there will be 1.07 percent
annual growth rate in median real wages
over a 20-year period (2014–2034). Real
wages represent the purchasing power
of nominal wages. FRA assumed an
income elasticity of 1.0 and adjusted the
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4251
Value of Statistical Life (VSL) in future
years in the same way. VSL is the basis
for valuing avoided casualties. FRA’s
analysis further accounts for expected
wage growth by adjusting the taxable
wage component of labor costs. Other
non-labor hour-based costs and benefits
are not impacted.
In analyzing the benefits of the final
rule, FRA estimates that over a 20-year
period the industry will save $62.9
million, with a present value (PV),
discounted at 7 percent, of $35.5
million. This cost-benefit analysis
shows that the potential benefits from
the rule will exceed the total costs. In
fact, the estimated benefit shows an
overall increase of 2.6% compared to
the estimates provided in the NPRM.
Part of this increase is due to the
application of the CBO’s real wage
forecast, which adjusts the annual
growth rate by 1.07 percent annually.
FRA also determined that the initial
implementation year would be 2014;
therefore, all wages have been adjusted
accordingly. The change in the initial
implementation year accounts for the
remainder of the increased benefits.
FRA considered the industry costs
associated with the final rule, which
include: New requirements for effective
rail inspection frequencies, changes to
rail flaw remedial actions, minimum
qualification requirements for rail flaw
detection equipment operators, and new
requirements for rail inspection records.
The bulk of this regulation revises
FRA’s Track Safety Standards by
codifying the industry’s current good
practices. The only entities that may be
impacted by portions of this rule are
Class III railroads with Class 3, 4, or 5
track. For more details, please see the
regulatory evaluation found in the
docket.
FRA anticipates that this rulemaking
will enhance safety by helping to
allocate more time to rail inspections,
increasing the likelihood of detecting
more serious rail defects sooner,
ensuring that qualified operators
conduct rail inspections, and including
more specific information in rail
inspection records for analysis and
compliance purposes. The main benefit
associated with this rule is derived from
granting railroads a four-hour window
to verify certain defects found during an
inspection. The defects subject to the
deferred verification allowance are
considered less likely to cause
immediate rail failure, and require less
restrictive remedial action. However,
without the additional time to verify
these defects, railroads must stop their
inspections to avoid a possible civil
penalty. The additional time both
permits railroads to continue their
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inspections and search for more serious
defects and avoids the cost of paying
their internal inspection crews or
renting a rail flaw detector car an
additional half day, saving the industry
approximately $8,400 per day. FRA
believes the value of the anticipated
benefits will easily justify the cost of
implementing the final rule.
B. Regulatory Flexibility Act and
Executive Order 13272
To ensure potential impacts of rules
on small entities are properly
considered, FRA has developed this
final rule in accordance with Executive
Order 13272 (‘‘Proper Consideration of
Small Entities in Agency Rulemaking’’)
and DOT’s procedures and policies to
promote compliance with the
Regulatory Flexibility Act of 1980 (5
U.S.C. 601 et seq.).
The Regulatory Flexibility Act
requires an agency to review regulations
to assess their impact on small entities.
An agency must prepare a regulatory
flexibility analysis (RFA) unless it
determines and certifies that a rule, if
promulgated, would not have a
significant economic impact on a
substantial number of small entities.
This final rule amends the Federal
Track Safety Standards to improve rail
flaw detection processes and promote
safety in railroad operations. In
particular, FRA is specifying minimum
qualification requirements for rail flaw
detection equipment operators, as well
as revising the requirements for effective
rail inspection frequencies, rail flaw
remedial actions, and rail inspection
records. FRA is also removing
regulatory requirements concerning
joint bar fracture reporting.
(1) Description of Regulated Entities
and Impacts: The ‘‘universe’’ of the
entities to be considered generally
includes only those small entities that
are reasonably expected to be directly
regulated by this action. This final rule
directly affects Class I, Class II, and
Class III railroads that operate over Class
3, 4, or 5 track.
‘‘Small entity’’ is defined in 5 U.S.C.
601. Section 601(3) defines a ‘‘small
entity’’ as having the same meaning as
‘‘small business concern’’ under section
3 of the Small Business Act. This
includes any small business concern
that is independently owned and
operated, and is not dominant in its
field of operation. Section 601(4)
likewise includes within the definition
of this term not-for-profit enterprises
that are independently owned and
operated, and are not dominant in their
field of operation. The U.S. Small
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Business Administration (SBA)
stipulates in its size standards that the
largest a railroad business firm that is
‘‘for profit’’ may be and still be
classified as a ‘‘small entity’’ is 1,500
employees for ‘‘Line Haul Operating
Railroads’’ and 500 employees for
‘‘Switching and Terminal
Establishments.’’ Additionally, 5 U.S.C.
601(5) defines as ‘‘small entities’’
governments of cities, counties, towns,
townships, villages, school districts, or
special districts with populations less
than 50,000.
Federal agencies may adopt their own
size standards for small entities in
consultation with SBA and in
conjunction with public comment.
Pursuant to that authority, FRA has
published a final statement of agency
policy that formally establishes ‘‘small
entities’’ or ‘‘small businesses’’ as being
railroads, contractors, and hazardous
materials shippers that meet the revenue
requirements of a Class III railroad as set
forth in 49 CFR 1201.1–1, which is $20
million or less in inflation-adjusted
annual revenues; and commuter
railroads or small governmental
jurisdictions that serve populations of
50,000 or less. See 68 FR 24891, May 9,
2003, codified at appendix C to 49 CFR
part 209. The $20 million-limit is based
on the Surface Transportation Board’s
revenue threshold for a Class III
railroad. Railroad revenue is adjusted
for inflation by applying a revenue
deflator formula in accordance with 49
CFR 1201.1–1. FRA is using this
definition for this rulemaking.
Railroads: FRA regulates
approximately 782 railroads. There are
7 Class I freight railroads and 10 Class
II railroads, none of which are
considered to be small. There are a total
of 29 commuter/passenger railroads,
including Amtrak, affected by this rule.
However, most of the affected commuter
railroads are part of larger public
transportation agencies that receive
Federal funds and serve major
jurisdictions with populations greater
than 50,000.
The level of costs incurred by each
railroad should generally vary in
proportion to the number of miles of
Class 3, 4, or 5 track. For instance,
railroads with less track should have
lower overall costs associated with
implementing the standards. There are
738 Class III railroads, of which, only 58
are affected by this rule. However, FRA
has confirmation that the practices of 51
of these small railroads already conform
with the requirements of this regulation.
FRA believes that the practices of the
remaining 7 Class III railroads also
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conform with the requirements of this
regulation, and that no small entity will
be negatively impacted by this
regulation as a result. FRA published
this analysis in the Initial Regulatory
Flexibility Analysis (IRFA) that
accompanied the NPRM and requested
comments. No comments were received
on FRA’s analysis of the rule’s impact
on small entities. Even if the 7 Class III
railroads were impacted, the economic
impact on them would likely not be
significant.
If these 7 small railroads that FRA
believes are in compliance with the rule
are in fact not in compliance, the added
costs would be minimal. Seven railroads
would not be a substantial number of
the 738 Class III railroads. FRA
estimates that it would cost a Class III
railroad $2,000 per day to rent a rail
flaw detector car. The average Class III
railroad that owns Class 3, 4, or 5 track
has approximately 70 miles of track.
FRA estimates it would take 3 days to
inspect each railroad’s entire track. The
total cost per railroad would be $6,000
per year, for the base year. FRA has a
high level of confidence that these
railroads are already inspecting their
track at least once a year. However, if
these entities are not in compliance,
FRA believes a cost of $6,000 per year
would not be a significant economic
impact on any railroad.
During the public comment period
following the NPRM, FRA did not
receive any comments discussing the
IRFA or Executive Order 13272. FRA
certifies that the final rule will not have
any significant economic impact on the
competitive position of small entities, or
on the small entity segment of the
railroad industry as a whole.
(2) Certification: Pursuant to the
Regulatory Flexibility Act (5 U.S.C.
605(b)), FRA certifies that this final rule
will not have a significant economic
impact on a substantial number of small
entities. Although a substantial number
of small railroads will be affected by the
final rule, none of these entities will be
significantly impacted.
C. Paperwork Reduction Act
The information collection
requirements in this final rule are being
submitted for approval to the Office of
Management and Budget (OMB) under
the Paperwork Reduction Act of 1995,
44 U.S.C. 3501 et seq. The sections that
contain the current and new
information collection requirements and
the estimated time to fulfill each
requirement are as follows:
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Respondent universe
Total annual
responses
Average time
per response
236 railroads ................
236 railroads ................
20 orders ......................
15 notifications .............
15 minutes ...................
10 minutes ...................
5
3
728 railroads ................
10 notifications .............
8 hours .........................
80
728 railroads ................
37 railroads ..................
37 railroads ..................
10 minutes ...................
8 hours .........................
10 minutes + 60 minutes.
10 minutes ...................
250
640,000
93,333
37 railroads ..................
1,500 names ................
80,000 tr. employees ...
80,000 auth. + 80,000
exams.
250 names ...................
728 railroads ................
6 petitions .....................
24 hours .......................
144
728 railroads ................
728 railroads ................
2 requests ....................
2 notifications ...............
40 hours .......................
8 hours .........................
80
16
728 railroads ................
2 written consents ........
45 minutes ...................
2
728 railroads ................
5 notifications + 1 tech
rpt.
50 reports .....................
50 reports .....................
4 proc. docs. ................
45 minutes/4 hours ......
8
5 minutes .....................
5 minutes .....................
2 hours .........................
4
4
8
16 hours .......................
112
2 hours .........................
100
CFR Section
213.4—Excepted track:
—Designation of track as excepted .............
—Notification to FRA about removal of excepted track.
213.5—Responsibility for compliance .................
213.7—Designation of qualified persons to supervise certain renewals and inspect track:
—Designations .............................................
—Employees trained in CWR procedures ...
—Written authorizations and recorded
exams.
—Designations (partially qualified) under
paragraph (c) of this section.
213.17—Waivers .................................................
213.57—Curves; elevation and speed limitations:
—Request to FRA for vehicle type approval
—Written notification to FRA prior to implementation of higher curving speeds.
—Written consent of track owners obtained
by railroad providing service over that
track.
213.110—Gage restraint measurement systems
(GRMS):
—Implementing GRMS—notices & reports ..
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—GRMS vehicle output reports ...................
—GRMS vehicle exception reports ..............
—GRMS/PTLF—procedures for data integrity.
—GRMS training programs/sessions ...........
—GRMS inspection records .........................
213.118—Continuous welded rail (CWR); plan
review and approval:
—Plans w/written procedures for CWR .......
—Notification to FRA and RR employees of
CWR plan effective date.
—Written submissions after plan disapproval.
—Final FRA disapproval and plan amendment.
213.119—Continuous welded rail (CWR); plan
contents:
—Annual CWR training of employees .........
—Recordkeeping ..........................................
—Recordkeeping for CWR rail joints ...........
—Periodic records for CWR rail joints .........
—Copy of track owner’s CWR procedures ..
213.233—Track inspections—Notations .............
213.237—Inspection of rail (New Requirements):
—Detailed request to FRA to change designation of a rail inspection segment or
establish a new segment.
—Notification to FRA and all affected employees of designation’s effective date
after FRA’s approval/conditional approval.
—Notice to FRA that service failure rate target in paragraph (a) of this section is not
achieved.
—Explanation to FRA as to why performance target was not achieved and provision to FRA of remedial action plan.
213.241—Inspection records ...............................
213.303—Responsibility for compliance .............
213.305—Designation of qualified individuals;
general qualifications Designations (partially
qualified).
213. 317—Waivers ..............................................
213.329—Curves; elevation and speed limitations:
—FRA approval of qualified vehicle types
based on results of testing.
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728 railroads ................
728 railroads ................
728 railroads ................
728 railroads ................
Total annual
burden hours
42
728 railroads ................
2 programs + 5 sessions.
50 records ....................
279 railroads ................
279 RRs/80,000 employees.
728 railroads ................
279 plans .....................
279 + 80,000 notifications.
20 written submissions
4 hours .........................
15 minutes + 2 minutes
1,116
2,737
2 hours .........................
40
728 railroads ................
20 amended plans .......
1 hour ...........................
20
37 railroads ..................
279 railroads ................
279 railroads ................
279 railroads ................
279 railroads ................
728 railroads ................
80,000 tr. employees ...
2,000 records ...............
360,000 rcds. ...............
480,000 rcds. ...............
279 manuals ................
12,500 notations ..........
30 minutes ...................
10 minutes ...................
2 minutes .....................
1 minute .......................
10 minutes ...................
1 minute .......................
40,000
333
12,000
8,000
47
208
10 railroads ..................
50 requests ..................
15 minutes ...................
13
10 railroads ..................
50 notices + 120 notices/bulletins.
15 minutes ...................
43
10 railroads ..................
12 notices .....................
15 minutes ...................
3
10 railroads ..................
12 letters of explanation
+ 12 plans.
15 minutes ...................
6
728 railroads ................
2 railroads ....................
2 railroads ....................
1,542,089 records ........
1 notification .................
20 designations ............
Varies ...........................
8 hours .........................
10 minutes ...................
1,672,941
8
3
2 railroads ....................
1 petition ......................
80 hours .......................
80
2 railroads ....................
2 documents ................
80 hours .......................
160
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Federal Register / Vol. 79, No. 16 / Friday, January 24, 2014 / Rules and Regulations
Respondent universe
Total annual
responses
Average time
per response
—Written notification to FRA prior to implementation of higher curving speeds.
—Written consent of other affected track
owners obtained by railroad.
213.333—Automated vehicle-based inspection
systems:
—Request for atypical measurements .........
—TGMS output/exception reports ................
—Track/vehicle performance measurement
system: copies of most recent exception
reports/additional records.
—Notification to track personnel when onboard accelerometers indicate track related problem.
—Requests for an alternate location for device measuring lateral accelerations.
—Report to FRA providing analysis of collected monitoring data.
213.341—Initial inspection of new rail and
welds:
—Mill inspection ...........................................
—Welding plant inspection ...........................
—Inspection of field welds ...........................
213.343—Continuous welded rail (CWR) ...........
213.345—Vehicle/track system qualification:
—Vehicle qualification program for all vehicle types operating at track Class 6
speeds or above or at curving speeds
above 5 inches of cant deficiency.
—Previously qualified vehicle types qualification programs.
—Written consent of other affected track
owners obtained by railroad.
213.347—Automotive or railroad crossings at
grade:
—Protection plans ........................................
213.369—Inspection records:
—Record of inspection of track ....................
—Internal defect inspections and remedial
action taken.
TKELLEY on DSK3SPTVN1PROD with RULES2
CFR Section
2 railroads ....................
3 notifications ...............
40 hours .......................
120
2 railroads ....................
3 written consents ........
45 minutes ...................
2
10 railroads ..................
10 railroads ..................
10 railroads ..................
1 request ......................
18 reports .....................
13 reports/records ........
8 hours .........................
20 hours .......................
20 hours .......................
8
360
260
10 railroads ..................
10 notices .....................
40 hours .......................
400
10 railroads ..................
10 requests ..................
40 hours .......................
400
10 railroads ..................
4 reports .......................
8 hours .........................
32
2
2
2
2
....................
....................
....................
....................
2 reports .......................
2 reports .......................
125 records ..................
150 records ..................
16
16
20
10
hours .......................
hours .......................
minutes ...................
minutes ...................
32
32
42
25
10 railroads ..................
10 programs .................
120 hours .....................
1,200
10 railroads ..................
10 programs .................
80 hours .......................
800
10 railroads ..................
1 written consent ..........
8 hours .........................
8
1 railroad ......................
2 plans .........................
8 hours .........................
16
2 railroads ....................
2 railroads ....................
500 records ..................
50 records ....................
1 minute .......................
5 minutes .....................
8 hours
4
All estimates include the time for
reviewing instructions; searching
existing data sources; gathering or
maintaining the needed data; and
reviewing the information. For
information or a copy of the paperwork
package that is being submitted to OMB,
please contact Mr. Robert Brogan,
Information Clearance Officer, Federal
Railroad Administration, at 202–493–
6292 (Robert.Brogan@dot.gov), or Ms.
Kimberly Toone, Records Management
Officer, Federal Railroad
Administration, at 202–493–6132
(Kim.Toone@dot.gov).
Organizations and individuals
desiring to submit comments on the
collection of information requirements
should direct them to the Office of
Management and Budget, Office of
Information and Regulatory Affairs,
Washington, DC 20503, Attention: FRA
Desk Officer. Comments may also be
sent via email to the Office of
Management and Budget at the
following address: oira_submissions@
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railroads
railroads
railroads
railroads
omb.eop.gov. mailto:victor.angelo@
fra.dot.gov
OMB is required to make a decision
concerning the collection of information
requirements contained in this final rule
between 30 and 60 days after
publication of this document in the
Federal Register. Therefore, a comment
to OMB is best assured of having its full
effect if OMB receives it within 30 days
of publication.
FRA cannot impose a penalty on
persons for violating information
collection requirements that do not
display a current OMB control number,
if required. FRA intends to obtain
current OMB control numbers for any
new information collection
requirements resulting from this
rulemaking action prior to the effective
date of this final rule. The OMB control
number, when assigned, will be
announced by separate notice in the
Federal Register.
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Total annual
burden hours
D. Environmental Impact
FRA has evaluated this final rule in
accordance with its ‘‘Procedures for
Considering Environmental Impacts’’
(FRA’s Procedures) (64 FR 28545, May
26, 1999) as required by the National
Environmental Policy Act (42 U.S.C.
4321 et seq.), other environmental
statutes, Executive Orders, and related
regulatory requirements. FRA has
determined that this action is not a
major FRA action (requiring the
preparation of an environmental impact
statement or environmental assessment)
because it is categorically excluded from
detailed environmental review pursuant
to section 4(c)(20) of FRA’s Procedures.
64 FR 28547, May 26, 1999. In
accordance with section 4(c) and (e) of
FRA’s Procedures, the agency has
further concluded that no extraordinary
circumstances exist with respect to this
final rule that might trigger the need for
a more detailed environmental review.
As a result, FRA finds that this final rule
is not a major Federal action
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TKELLEY on DSK3SPTVN1PROD with RULES2
significantly affecting the quality of the
human environment.
E. Federalism Implications
Executive Order 13132, ‘‘Federalism’’
(64 FR 43255, Aug. 10, 1999), requires
FRA to develop an accountable process
to ensure ‘‘meaningful and timely input
by State and local officials in the
development of regulatory policies that
have federalism implications.’’ ‘‘Policies
that have federalism implications’’ are
defined in the Executive Order to
include regulations that have
‘‘substantial direct effects on the States,
on the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.’’ Under Executive
Order 13132, the agency may not issue
a regulation with federalism
implications that imposes substantial
direct compliance costs and that is not
required by statute, unless the Federal
government provides the funds
necessary to pay the direct compliance
costs incurred by State and local
governments or the agency consults
with State and local government
officials early in the process of
developing the regulation. Where a
regulation has federalism implications
and preempts State law, the agency
seeks to consult with State and local
officials in the process of developing the
regulation.
FRA has analyzed this final rule in
accordance with the principles and
criteria contained in Executive Order
13132. This final rule will not have a
substantial direct effect on the States, on
the relationship between the Federal
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government. FRA has also
determined that this final rule will not
impose substantial direct compliance
costs on State and local governments.
Therefore, the consultation and funding
requirements of Executive Order 13132
do not apply.
Moreover, FRA notes that RSAC,
which recommended the majority of
this final rule, has as permanent
members two organizations representing
State and local interests: AASHTO and
ASRSM. Both of these State
organizations concurred with the RSAC
recommendations made in this
rulemaking. RSAC regularly provides
recommendations to the Administrator
of FRA for solutions to regulatory issues
that reflect significant input from its
State members. To date, FRA has
received no indication of concerns
about the federalism implications of this
final rule from these representatives or
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from any other representatives of State
government.
However, this final rule could have
preemptive effect by operation of law
under 49 U.S.C 20106 (sec. 20106).
Section 20106 provides that States may
not adopt or continue in effect any law,
regulation, or order related to railroad
safety or security that covers the subject
matter of a regulation prescribed or
order issued by the Secretary of
Transportation (with respect to railroad
safety matters) or the Secretary of
Homeland Security (with respect to
railroad security matters), except when
the State law, regulation, or order
qualifies under the ‘‘local safety or
security hazard’’ exception to section
20106.
In sum, FRA has analyzed this final
rule in accordance with the principles
and criteria contained in Executive
Order 13132. As explained above, FRA
has determined that this final rule has
no federalism implications, other than
the possible preemption of State laws
under sec. 20106. Accordingly, FRA has
determined that preparation of a
federalism summary impact statement
for this final rule is not required.
F. Unfunded Mandates Reform Act of
1995
Pursuant to section 201 of the
Unfunded Mandates Reform Act of 1995
(Pub. L. 104–4, 2 U.S.C. 1531), each
Federal agency ‘‘shall, unless otherwise
prohibited by law, assess the effects of
Federal regulatory actions on State,
local, and tribal governments, and the
private sector (other than to the extent
that such regulations incorporate
requirements specifically set forth in
law).’’ Section 202 of the Act (2 U.S.C.
1532) further requires that ‘‘before
promulgating any general notice of
proposed rulemaking that is likely to
result in the promulgation of any rule
that includes any Federal mandate that
may result in the expenditure by State,
local, and tribal governments, in the
aggregate, or by the private sector, of
$100,000,000 or more (adjusted
annually for inflation) in any 1 year, and
before promulgating any final rule for
which a general notice of proposed
rulemaking was published, the agency
shall prepare a written statement’’
detailing the effect on State, local, and
tribal governments and the private
sector. This final rule will not result in
the expenditure, in the aggregate, of
$100,000,000 or more (as adjusted
annually for inflation) in any one year,
and thus preparation of such a
statement is not required.
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4255
G. Energy Impact
Executive Order 13211 requires
Federal agencies to prepare a Statement
of Energy Effects for any ‘‘significant
energy action.’’ See 66 FR 28355 (May
22, 2001). Under the Executive Order a
‘‘significant energy action’’ is defined as
any action by an agency that
promulgates or is expected to lead to the
promulgation of a final rule or
regulation, including notices of inquiry,
advance notices of proposed
rulemaking, and notices of proposed
rulemaking: (1)(i) That is a significant
regulatory action under Executive Order
12866 or any successor order, and (ii) is
likely to have a significant adverse effect
on the supply, distribution, or use of
energy; or (2) that is designated by the
Administrator of the Office of
Information and Regulatory Affairs as a
significant energy action.
FRA has evaluated this final rule in
accordance with Executive Order 13211.
FRA has determined that this final rule
is not likely to have a significant
adverse effect on the supply,
distribution, or use of energy.
Consequently, FRA has determined that
this final rule is not a ‘‘significant
energy action’’ within the meaning of
the Executive Order.
H. Privacy Act Statement
Anyone is able to search the
electronic form of any comment or
petition for reconsideration received
into any of DOT’s dockets by the name
of the individual submitting the
comment or petition (or signing the
comment or petition, if submitted on
behalf of an association, business, labor
union, etc.). Please see the privacy
notice at https://www.regulations.gov/
#!privacyNotice. You may review DOT’s
complete Privacy Act Statement
published in the Federal Register on
April 11, 2000 (Volume 65, Number 70,
Pages 19477–78), or you may visit
https://www.dot.gov/privacy.html.
List of Subjects in 49 CFR Part 213
Penalties, Railroad safety, Reporting
and recordkeeping requirements.
The Rule
For the reasons discussed in the
preamble, FRA amends part 213 of
chapter II, subtitle B of title 49, Code of
Federal Regulations, as follows:
PART 213—[AMENDED]
1. The authority citation for part 213
continues to read as follows:
■
Authority: 49 U.S.C. 20102–20114 and
20142; Sec. 403, Div. A, Public Law 110–432,
122 Stat. 4885; 28 U.S.C. 2461, note; and 49
CFR 1.89.
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Federal Register / Vol. 79, No. 16 / Friday, January 24, 2014 / Rules and Regulations
Subpart A—General
■
2. Revise § 213.3(b) to read as follows:
§ 213.3
Application.
*
*
*
*
*
(b) This part does not apply to track:
(1) Located inside an installation that
is not part of the general railroad system
of transportation (i.e., a plant railroad).
As used in this part, a plant railroad
means a plant or installation that owns
or leases a locomotive, uses that
locomotive to switch cars throughout
the plant or installation, and is moving
goods solely for use in the facility’s own
industrial processes. The plant or
installation could include track
immediately adjacent to the plant or
installation if the plant railroad leases
the track from the general system
railroad and the lease provides for (and
actual practice entails) the exclusive use
of that track by the plant railroad and
the general system railroad for purposes
of moving only cars shipped to or from
the plant. A plant or installation that
operates a locomotive to switch or move
cars for other entities, even if solely
within the confines of the plant or
installation, rather than for its own
purposes or industrial processes, will
not be considered a plant railroad
because the performance of such
activity makes the operation part of the
general railroad system of
transportation. Similarly, this exclusion
does not apply to track over which a
general system railroad operates, even if
that track is located within a plant
railroad;
(2) Used exclusively for tourist,
scenic, historic, or excursion operations
that are not part of the general railroad
system of transportation. As used in this
part, tourist, scenic, historic, or
excursion operations that are not part of
the general railroad system of
transportation means a tourist, scenic,
historic, or excursion operation
conducted only on track used
exclusively for that purpose (i.e., there
is no freight, intercity passenger, or
commuter passenger railroad operation
on the track); or
(3) Used exclusively for rapid transit
operations in an urban area that are not
connected to the general railroad system
of transportation.
Subpart D—Track Structure
■
3. Revise § 213.113 to read as follows:
§ 213.113
Defective rails.
(a) When an owner of track learns that
a rail in the track contains any of the
defects listed in the table contained in
paragraph (c) of this section, a person
designated under § 213.7 shall
determine whether the track may
continue in use. If the designated person
determines that the track may continue
in use, operation over the defective rail
is not permitted until—
(1) The rail is replaced or repaired; or
(2) The remedial action prescribed in
the table contained in paragraph (c) of
this section is initiated.
(b) When an owner of track learns that
a rail in the track contains an indication
of any of the defects listed in the table
contained in paragraph (c) of this
section, the track owner shall verify the
indication. The track owner must verify
the indication within four hours, unless
the track owner has an indication of the
existence of a defect that requires
remedial action A, A2, or B identified in
the table contained in paragraph (c) of
this section, in which case the track
owner must immediately verify the
indication. If the indication is verified,
the track owner must—
(1) Replace or repair the rail; or
(2) Initiate the remedial action
prescribed in the table contained in
paragraph (c) of this section.
(c) A track owner who learns that a
rail contains one of the following
defects shall prescribe the remedial
action specified if the rail is not
replaced or repaired, in accordance with
this paragraph’s table:
REMEDIAL ACTION TABLE
Length of defect (inch(es))
Defect
Transverse Fissure ....................................
Detail Fracture ...........................................
Engine Burn Fracture ................................
Defective Weld ..........................................
Horizontal Split Head
Vertical Split Head
Split Web ............................................
Piped Rail ...........................................
Head Web Separation ........................
Defective Weld (Longitudinal) ............
Bolt Hole Crack .........................................
TKELLEY on DSK3SPTVN1PROD with RULES2
Broken Base ..............................................
Ordinary Break ..........................................
Damaged Rail ............................................
Flattened Rail Crushed Head ....................
If the defective rail is not
replaced or repaired, take the
remedial action prescribed in
note
But not more
than
Less than
But not less
than
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
70 ...................
100 .................
........................
25 ...................
60 ...................
100 .................
........................
5 .....................
70 ...................
100 .................
5 .....................
25 ...................
60 ...................
100 .................
B.
A2.
A.
C.
D.
A2, or [E and H].
A, or [E and H].
1 .....................
2 .....................
4 .....................
(1) ...................
1⁄2 ...................
1 .....................
11⁄2 .................
(1) ...................
1 .....................
6 (2) ................
........................
........................
Depth ≥ 3⁄8
and Length
≥ 8.
2 .....................
4 .....................
........................
(1) ...................
1 .....................
11⁄2 .................
........................
(1) ...................
6 .....................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
H and F.
I and G.
B.
A.
H and F.
H and G.
B.
A.
D.
A, or [E and I].
A or E.
C.
H.
More than
Compound Fissure ....................................
Percentage of existing rail head
cross-sectional area weakened
by defect
(1) Break out in rail head.
(2) Remedial action D applies to a moon-shaped breakout, resulting from a derailment, with length greater than 6 inches but not exceeding 12
inches and width not exceeding one-third of the rail base width.
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Federal Register / Vol. 79, No. 16 / Friday, January 24, 2014 / Rules and Regulations
Notes:
A. Assign a person designated under
§ 213.7 to visually supervise each
operation over the defective rail.
A2. Assign a person designated under
§ 213.7 to make a visual inspection.
After a visual inspection, that person
may authorize operation to continue
without continuous visual supervision
at a maximum of 10 m.p.h. for up to 24
hours prior to another such visual
inspection or replacement or repair of
the rail.
B. Limit operating speed over the
defective rail to that as authorized by a
person designated under § 213.7(a), who
has at least one year of supervisory
experience in railroad track
maintenance. The operating speed
cannot be over 30 m.p.h. or the
maximum allowable speed under
§ 213.9 for the class of track concerned,
whichever is lower.
C. Apply joint bars bolted only
through the outermost holes to the
defect within 10 days after it is
determined to continue the track in use.
In the case of Class 3 through 5 track,
limit the operating speed over the
defective rail to 30 m.p.h. until joint
bars are applied; thereafter, limit the
speed to 50 m.p.h. or the maximum
allowable speed under § 213.9 for the
class of track concerned, whichever is
lower. When a search for internal rail
defects is conducted under § 213.237,
and defects are discovered in Class 3
through 5 track that require remedial
action C, the operating speed shall be
limited to 50 m.p.h. or the maximum
allowable speed under § 213.9 for the
class of track concerned, whichever is
lower, for a period not to exceed 4 days.
If the defective rail has not been
removed from the track or a permanent
repair made within 4 days of the
discovery, limit operating speed over
the defective rail to 30 m.p.h. until joint
bars are applied; thereafter, limit speed
to 50 m.p.h. or the maximum allowable
speed under § 213.9 for the class of track
concerned, whichever is lower. When
joint bars have not been applied within
10 days, the speed must be limited to 10
m.p.h. until joint bars are applied.
D. Apply joint bars bolted only
through the outermost holes to the
defect within 7 days after it is
determined to continue the track in use.
In the case of Class 3 through 5 track,
limit operating speed over the defective
rail to 30 m.p.h. or less as authorized by
a person designated under § 213.7(a),
who has at least one year of supervisory
experience in railroad track
maintenance, until joint bars are
applied; thereafter, limit speed to 50
m.p.h. or the maximum allowable speed
under § 213.9 for the class of track
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concerned, whichever is lower. When
joint bars have not been applied within
7 days, the speed must be limited to 10
m.p.h. until the joint bars are applied.
E. Apply joint bars to the defect and
bolt in accordance with § 213.121(d)
and (e).
F. Inspect the rail within 90 days after
it is determined to continue the track in
use. If the rail remains in the track and
is not replaced or repaired, the
reinspection cycle starts over with each
successive reinspection unless the
reinspection reveals the rail defect to
have increased in size and therefore
become subject to a more restrictive
remedial action. This process continues
indefinitely until the rail is removed
from the track or repaired. If not
inspected within 90 days, limit speed to
that for Class 2 track or the maximum
allowable speed under § 213.9 for the
class of track concerned, whichever is
lower, until it is inspected.
G. Inspect rail within 30 days after it
is determined to continue the track in
use. If the rail remains in the track and
is not replaced or repaired, the
reinspection cycle starts over with each
successive reinspection unless the
reinspection reveals the rail defect to
have increased in size and therefore
become subject to a more restrictive
remedial action. This process continues
indefinitely until the rail is removed
from the track or repaired. If not
inspected within 30 days, limit speed to
that for Class 2 track or the maximum
allowable speed under § 213.9 for the
class of track concerned, whichever is
lower, until it is inspected.
H. Limit operating speed over the
defective rail to 50 m.p.h. or the
maximum allowable speed under
§ 213.9 for the class of track concerned,
whichever is lower.
I. Limit operating speed over the
defective rail to 30 m.p.h. or the
maximum allowable speed under
§ 213.9 for the class of track concerned,
whichever is lower.
(d) As used in this section—
(1) Bolt hole crack means a crack
across the web, originating from a bolt
hole, and progressing on a path either
inclined upward toward the rail head or
inclined downward toward the base.
Fully developed bolt hole cracks may
continue horizontally along the head/
web or base/web fillet, or they may
progress into and through the head or
base to separate a piece of the rail end
from the rail. Multiple cracks occurring
in one rail end are considered to be a
single defect. However, bolt hole cracks
occurring in adjacent rail ends within
the same joint must be reported as
separate defects.
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(2) Broken base means any break in
the base of the rail.
(3) Compound fissure means a
progressive fracture originating from a
horizontal split head that turns up or
down, or in both directions, in the head
of the rail. Transverse development
normally progresses substantially at a
right angle to the length of the rail.
(4) Crushed head means a short length
of rail, not at a joint, which has drooped
or sagged across the width of the rail
head to a depth of 3⁄8 inch or more
below the rest of the rail head and 8
inches or more in length. Unlike
flattened rail where the depression is
visible on the rail head only, the sagging
or drooping is also visible in the head/
web fillet area.
(5) Damaged rail means any rail
broken or otherwise damaged by a
derailment, broken, flat, or unbalanced
wheel, wheel slipping, or similar
causes.
(6) Defective weld means a field or
plant weld containing any
discontinuities or pockets, exceeding 5
percent of the rail head area
individually or 10 percent in the
aggregate, oriented in or near the
transverse plane, due to incomplete
penetration of the weld metal between
the rail ends, lack of fusion between
weld and rail end metal, entrainment of
slag or sand, under-bead or shrinkage
cracking, or fatigue cracking. Weld
defects may originate in the rail head,
web, or base, and in some cases, cracks
may progress from the defect into either
or both adjoining rail ends. If the weld
defect progresses longitudinally through
the weld section, the defect is
considered a split web for purposes of
remedial action required by this section.
(7) Detail fracture means a progressive
fracture originating at or near the
surface of the rail head. These fractures
should not be confused with transverse
fissures, compound fissures, or other
defects which have internal origins.
Detail fractures may arise from shelled
spots, head checks, or flaking.
(8) Engine burn fracture means a
progressive fracture originating in spots
where driving wheels have slipped on
top of the rail head. In developing
downward these fractures frequently
resemble the compound or even
transverse fissures with which they
should not be confused or classified.
(9) Flattened rail means a short length
of rail, not at a joint, which has flattened
out across the width of the rail head to
a depth of 3⁄8 inch or more below the rest
of the rail and 8 inches or more in
length. Flattened rail occurrences have
no repetitive regularity and thus do not
include corrugations, and have no
apparent localized cause such as a weld
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or engine burn. Their individual length
is relatively short, as compared to a
condition such as head flow on the low
rail of curves.
(10) Head and web separation means
a progressive fracture, longitudinally
separating the head from the web of the
rail at the head fillet area.
(11) Horizontal split head means a
horizontal progressive defect originating
inside of the rail head, usually 1⁄4 inch
or more below the running surface and
progressing horizontally in all
directions, and generally accompanied
by a flat spot on the running surface.
The defect appears as a crack lengthwise
of the rail when it reaches the side of
the rail head.
(12) Ordinary break means a partial or
complete break in which there is no sign
of a fissure, and in which none of the
other defects described in this
paragraph (d) is found.
(13) Piped rail means a vertical split
in a rail, usually in the web, due to
failure of the shrinkage cavity in the
ingot to unite in rolling.
(14) Split web means a lengthwise
crack along the side of the web and
extending into or through it.
(15) Transverse fissure means a
progressive crosswise fracture starting
from a crystalline center or nucleus
inside the head from which it spreads
outward as a smooth, bright, or dark
round or oval surface substantially at a
right angle to the length of the rail. The
distinguishing features of a transverse
fissure from other types of fractures or
defects are the crystalline center or
nucleus and the nearly smooth surface
of the development which surrounds it.
(16) Vertical split head means a
vertical split through or near the middle
of the head, and extending into or
through it. A crack or rust streak may
show under the head close to the web
or pieces may be split off the side of the
head.
§ 213.119
[Amended]
4. Remove and reserve
§ 213.119(h)(7)(ii).
■
Subpart F—Inspection
■
5. Revise § 213.237 to read as follows:
TKELLEY on DSK3SPTVN1PROD with RULES2
§ 213.237
Inspection of rail.
(a) In addition to the inspections
required by § 213.233, each track owner
shall conduct internal rail inspections
sufficient to maintain service failure
rates per rail inspection segment in
accordance with this paragraph (a) for a
12-month period, as determined by the
track owner and calculated within 45
days of the end of the period. These
rates shall not include service failures
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that occur in rail that has been replaced
through rail relay since the time of the
service failure. Rail used to repair a
service failure defect is not considered
relayed rail. The service failure rates
shall not exceed—
(1) 0.1 service failure per year per
mile of track for all Class 4 and 5 track;
(2) 0.09 service failure per year per
mile of track for all Class 3, 4, and 5
track that carries regularly-scheduled
passenger trains or is a hazardous
materials route; and
(3) 0.08 service failure per year per
mile of track for all Class 3, 4, and 5
track that carries regularly-scheduled
passenger trains and is a hazardous
materials route.
(b) Each rail inspection segment shall
be designated by the track owner no
later than March 25, 2014 for track that
is Class 4 or 5 track, or Class 3 track that
carries regularly-scheduled passenger
trains or is a hazardous materials route
and is used to determine the milepost
limits for the individual rail inspection
frequency.
(1) To change the designation of a rail
inspection segment or to establish a new
segment pursuant to this section, a track
owner must submit a detailed request to
the FRA Associate Administrator for
Railroad Safety/Chief Safety Officer
(Associate Administrator). Within 30
days of receipt of the submission, FRA
will review the request. FRA will
approve, disapprove, or conditionally
approve the submitted request, and will
provide written notice of its
determination.
(2) The track owner’s existing
designation shall remain in effect until
the track owner’s new designation is
approved or conditionally approved by
FRA.
(3) The track owner shall, upon
receipt of FRA’s approval or conditional
approval, establish the designation’s
effective date. The track owner shall
advise in writing FRA and all affected
railroad employees of the effective date.
(c) Internal rail inspections on Class 4
and 5 track, or Class 3 track with
regularly-scheduled passenger trains or
that is a hazardous materials route, shall
not exceed a time interval of 370 days
between inspections or a tonnage
interval of 30 million gross tons (mgt)
between inspections, whichever is
shorter. Internal rail inspections on
Class 3 track that is without regularlyscheduled passenger trains and not a
hazardous materials route must be
inspected at least once each calendar
year, with no more than 18 months
between inspections, or at least once
every 30 mgt, whichever interval is
longer, but in no case may inspections
be more than 5 years apart.
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(1) Any rail used as a replacement
plug rail in track that is required to be
tested in accordance with this section
must have been tested for internal rail
flaws.
(2) The track owner must verify that
any plug rail installed after March 25,
2014 has not accumulated more than a
total of 30 mgt in previous and new
locations since its last internal rail flaw
test, before the next test on the rail
required by this section is performed.
(3) If plug rail not in compliance with
this paragraph (c) is in use after March
25, 2014, trains over that rail must not
exceed Class 2 speeds until the rail is
tested in accordance with this section.
(d) If the service failure rate target
identified in paragraph (a) of this
section is not achieved, the track owner
must inform FRA of this fact within 45
days of the end of the defined 12-month
period in which the performance target
is exceeded. In addition, the track
owner may provide to FRA an
explanation as to why the performance
target was not achieved and provide a
remedial action plan.
(1) If the performance target rate is not
met for two consecutive years, then for
the area where the greatest number of
service failures is occurring, either:
(i) The inspection tonnage interval
between tests must be reduced to 10
mgt; or
(ii) The class of track must be reduced
to Class 2 until the target service failure
rate is achieved.
(2) In cases where a single service
failure would cause the rate to exceed
the applicable service failure rate as
designated in paragraph (a) of this
section, the service failure rate will be
considered to comply with paragraph (a)
of this section unless a second such
failure occurs within a designated 12month period. For the purposes of this
paragraph (d)(2), a period begins no
earlier than January 24, 2014.
(e) Each defective rail shall be marked
with a highly visible marking on both
sides of the web and base except that,
where a side or sides of the web and
base are inaccessible because of
permanent features, the highly visible
marking may be placed on or next to the
head of the rail.
(f) Inspection equipment shall be
capable of detecting defects between
joint bars, in the area enclosed by joint
bars.
(g) If the person assigned to operate
the rail defect detection equipment (i.e.,
the qualified operator) determines that a
valid search for internal defects could
not be made over a particular length of
track, that particular length of track may
not be considered as internally
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inspected under paragraphs (a) and (c)
of this section.
(h) If a valid search for internal
defects could not be conducted, the
track owner shall, before expiration of
the time or tonnage limits in paragraph
(a) or (c) of this section—
(1) Conduct a valid search for internal
defects;
(2) Reduce operating speed to a
maximum of 25 m.p.h. until such time
as a valid search can be made; or
(3) Replace the rail that had not been
inspected.
(i) The person assigned to operate the
rail defect detection equipment must be
a qualified operator as defined in
§ 213.238 and have demonstrated
proficiency in the rail flaw detection
process for each type of equipment the
operator is assigned.
(j) As used in this section—
(1) Hazardous materials route means
track over which a minimum of 10,000
car loads or intermodal portable tank car
loads of hazardous materials as defined
in 49 CFR 171.8 travel over a period of
one calendar year; or track over which
a minimum of 4,000 car loads or
intermodal portable tank car loads of the
hazardous materials specified in 49 CFR
172.820 travel, in a period of one
calendar year.
(2) Plug rail means a length of rail that
has been removed from one track
location and stored for future use as a
replacement rail at another location.
(3) Service failure means a broken rail
occurrence, the cause of which is
determined to be a compound fissure,
transverse fissure, detail fracture, or
vertical split head.
(4) Valid search means a continuous
inspection for internal rail defects
where the equipment performs as
intended and equipment responses are
interpreted by a qualified operator as
defined in § 213.238.
■
6. Add § 213.238 to read as follows:
TKELLEY on DSK3SPTVN1PROD with RULES2
§ 213.238
Qualified operator.
(a) Each provider of rail flaw
detection shall have a documented
training program in place and shall
identify the types of rail flaw detection
equipment for which each equipment
operator it employs has received
training and is qualified. A provider of
rail flaw detection may be the track
owner. A track owner shall not utilize
a provider of rail flaw detection that
fails to comply with the requirements of
this paragraph.
(b) A qualified operator shall be
trained and have written authorization
from his or her employer to:
(1) Conduct a valid search for internal
rail defects utilizing the specific type(s)
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of equipment for which he or she is
authorized and qualified to operate;
(2) Determine that such equipment is
performing as intended;
(3) Interpret equipment responses and
institute appropriate action in
accordance with the employer’s
procedures and instructions; and
(4) Determine that each valid search
for an internal rail defect is continuous
throughout the area inspected and has
not been compromised due to
environmental contamination, rail
conditions, or equipment malfunction.
(c) To be qualified, the operator must
have received training in accordance
with the documented training program
and a minimum of 160 hours of rail flaw
detection experience under direct
supervision of a qualified operator or
rail flaw detection equipment
manufacturer’s representative, or some
combination of both. The operator must
demonstrate proficiency in the rail
defect detection process, including the
equipment to be utilized, prior to initial
qualification and authorization by the
employer for each type of equipment.
(d) Each employer shall reevaluate the
qualifications of, and administer any
necessary recurrent training for, the
operator as determined by and in
accordance with the employer’s
documented program. The reevaluation
process shall require that the employee
successfully complete a recorded
examination and demonstrate
proficiency to the employer on the
specific equipment type(s) to be
operated. Proficiency may be
determined by a periodic review of test
data submitted by the operator.
(e) Each employer of a qualified
operator shall maintain written or
electronic records of each qualification
in effect. Each record shall include the
name of the employee, the equipment to
which the qualification applies, date of
qualification, and date of the most
recent reevaluation, if any.
(f) Any employee who has
demonstrated proficiency in the
operation of rail flaw detection
equipment prior to January 24, 2014, is
deemed a qualified operator, regardless
of the previous training program under
which the employee was qualified. Such
an operator shall be subject to paragraph
(d) of this section.
(g) Records concerning the
qualification of operators, including
copies of equipment-specific training
programs and materials, recorded
examinations, demonstrated proficiency
records, and authorization records, shall
be kept at a location designated by the
employer and available for inspection
and copying by FRA during regular
business hours.
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4259
7. Amend § 213.241 by:
a. Redesignating paragraphs (d) and
(e) as (f) and (g),
■ b. Revising paragraph (c),
■ c. Adding new paragraphs (d) and (e),
and
■ d. Revising newly redesignated
paragraphs (f) and (g) to read as follows:
■
■
§ 213.241
Inspection records.
*
*
*
*
*
(c) Records of internal rail inspections
required by § 213.237 shall specify the—
(1) Date of inspection;
(2) Track inspected, including
beginning and end points;
(3) Location and type of defects found
under § 213.113;
(4) Size of defects found under
§ 213.113, if not removed prior to the
next train movement;
(5) Initial remedial action taken and
the date thereof; and
(6) Location of any track not tested
pursuant to § 213.237(g).
(d) The track owner shall retain a rail
inspection record under paragraph (c) of
this section for at least two years after
the inspection and for one year after
initial remedial action is taken.
(e) The track owner shall maintain
records sufficient to demonstrate the
means by which it computes the service
failure rate on all track segments subject
to the requirements of § 213.237(a) for
the purpose of determining compliance
with the applicable service failure rate
target.
(f) Each track owner required to keep
inspection records under this section
shall make those records available for
inspection and copying by FRA upon
request.
(g) For purposes of complying with
the requirements of this section, a track
owner may maintain and transfer
records through electronic transmission,
storage, and retrieval provided that—
(1) The electronic system is designed
so that the integrity of each record is
maintained through appropriate levels
of security such as recognition of an
electronic signature, or another means,
which uniquely identifies the initiating
person as the author of that record. No
two persons shall have the same
electronic identity;
(2) The electronic storage of each
record shall be initiated by the person
making the inspection within 24 hours
following the completion of that
inspection;
(3) The electronic system shall ensure
that each record cannot be modified in
any way, or replaced, once the record is
transmitted and stored;
(4) Any amendment to a record shall
be electronically stored apart from the
record which it amends. Each
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amendment to a record shall be
uniquely identified as to the person
making the amendment;
(5) The electronic system shall
provide for the maintenance of
inspection records as originally
submitted without corruption or loss of
data;
(6) Paper copies of electronic records
and amendments to those records that
may be necessary to document
compliance with this part shall be made
available for inspection and copying by
FRA at the locations specified in
paragraph (b) of this section; and
(7) Track inspection records shall be
kept available to persons who
performed the inspections and to
Section
*
SUBPART F—Inspection:
*
213.238
*
*
*
8. Amend appendix B to part 213 by
adding the entry for § 213.238 in
numerical order under subpart F to read
as follows:
■
Appendix B to Part 213—Schedule of
Civil Penalties
Willful violation 1
Violation
*
*
*
*
*
*
Qualified operator ....................................................................................................
*
persons performing subsequent
inspections.
*
*
*
*
*
*
$5,000
*
*
$2,500
*
1A
penalty may be assessed against an individual only for a willful violation. The Administrator reserves the right to assess a penalty of up to
$105,000 for any violation where circumstances warrant. See 49 CFR part 209, appendix A.
Issued in Washington, DC, on January 16,
2014.
Joseph C. Szabo,
Administrator.
[FR Doc. 2014–01387 Filed 1–23–14; 8:45 am]
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BILLING CODE 4910–06–P
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Agencies
[Federal Register Volume 79, Number 16 (Friday, January 24, 2014)]
[Rules and Regulations]
[Pages 4233-4260]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2014-01387]
[[Page 4233]]
Vol. 79
Friday,
No. 16
January 24, 2014
Part II
Department of Transportation
-----------------------------------------------------------------------
Federal Railroad Administration
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49 CFR Part 213
Track Safety Standards; Improving Rail Integrity; Final Rule
Federal Register / Vol. 79 , No. 16 / Friday, January 24, 2014 /
Rules and Regulations
[[Page 4234]]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Railroad Administration
49 CFR Part 213
[Docket No. FRA-2011-0058, Notice No. 2]
RIN 2130-AC28
Track Safety Standards; Improving Rail Integrity
AGENCY: Federal Railroad Administration (FRA), Department of
Transportation (DOT).
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: FRA is amending the Federal Track Safety Standards to promote
the safety of railroad operations by enhancing rail flaw detection
processes. In particular, FRA is establishing minimum qualification
requirements for rail flaw detection equipment operators, as well as
revising requirements for effective rail inspection frequencies, rail
flaw remedial actions, and rail inspection records. In addition, FRA is
removing regulatory requirements concerning joint bar fracture
reporting. This final rule is intended to implement section 403 of the
Rail Safety Improvement Act of 2008 (RSIA).
DATES: This final rule is effective March 25, 2014. Petitions for
reconsideration must be received on or before March 25, 2014. Comments
in response to petitions for reconsideration must be received on or
before May 9, 2014.
ADDRESSES: Petitions for reconsideration and comments on petitions for
reconsideration: Any petitions for reconsideration or comments on
petitions for reconsideration related to this Docket No. FRA-2011-0058,
Notice No. 2, may be submitted by any of the following methods:
Federal eRulemaking Portal: Go to www.Regulations.gov.
Follow the online instructions for submitting comments.
Mail: Docket Management Facility, U.S. Department of
Transportation, Room W12-140, 1200 New Jersey Avenue SE., Washington,
DC 20590-0001.
Hand Delivery: Docket Management Facility, U.S. Department
of Transportation, West Building, Ground floor, Room W12-140, 1200 New
Jersey Avenue SE., Washington, DC, between 9 a.m. and 5 p.m. ET, Monday
through Friday, except Federal holidays.
Fax: 202-493-2251.
Instructions: All submissions must include the agency name and
docket number or Regulatory Identification Number (RIN) for this
rulemaking. Please note that any petitions for reconsideration or
comments received will be posted without change to www.Regulations.gov,
including any personal information provided. Please see the discussion
under the Privacy Act heading in the SUPPLEMENTARY INFORMATION section
of this document.
Docket: For access to the docket to read background documents, or
any petitions for reconsideration or comments received, go to
www.Regulations.gov at any time or visit the Docket Management
Facility, U.S. Department of Transportation, West Building, Ground
floor, Room W12-140, 1200 New Jersey Avenue SE., Washington, DC between
9 a.m. and 5 p.m. ET, Monday through Friday, except Federal holidays.
FOR FURTHER INFORMATION CONTACT: Carlo Patrick, Staff Director, Office
of Railroad Safety, FRA, 1200 New Jersey Avenue SE., Washington, DC
20590 (telephone: 202-493-6399); or Elisabeth Galotto, Trial Attorney,
Office of Chief Counsel, FRA, 1200 New Jersey Avenue SE., Washington,
DC 20950 (telephone: 202-493-0270).
SUPPLEMENTARY INFORMATION:
Table of Contents for Supplementary Information
I. Executive Summary
II. Rail Integrity Overview
A. Derailment in 2001 Near Nodaway, Iowa
B. Derailment in 2006 Near New Brighton, Pennsylvania
C. Office of Inspector General Report: Enhancing the Federal
Railroad Administration's Oversight of Track Safety Inspections
D. General Factual Background on Rail Integrity
E. Statutory Mandate To Conduct This Rulemaking
III. Overview of FRA's Railroad Safety Advisory Committee (RSAC)
IV. RSAC Track Safety Standards Working Group
V. Development of the NPRM and Final Rule
A. Development of the NPRM
B. Development of the Final Rule
VI. Track Inspection Time Study
VII. Section-by-Section Analysis
VIII. Regulatory Impact and Notices
A. Executive Orders 12866 and 13563 and DOT Regulatory Policies
and Procedures
B. Regulatory Flexibility Act and Executive Order 13272
C. Paperwork Reduction Act
D. Environmental Impact
E. Federalism Implications
F. Unfunded Mandates Reform Act of 1995
G. Energy Impact
H. Privacy Act Statement
I. Executive Summary
Having considered the public comments in response to FRA's October
19, 2012, proposed rule on Track Safety Standards, Improving Rail
Integrity, see 77 FR 64249, FRA issues this rule amending the Track
Safety Standards, 49 CFR Part 213. This final rule contains
requirements related to the following subject areas: defective rails,
the inspection of rail, qualified operators, and inspection records.
The final rule also addresses the mandate of section 403 of the RSIA,
and removes the joint bar fracture reporting requirement. The following
is a brief overview of the final rule organized by the subject area:
Defective Rails
The final rule provides track owners with a four-hour period in
which to verify that certain, suspected defects exists in a rail
section. The primary purpose of the four-hour, deferred-verification
option is to assist track owners in improving detector car utilization
and production, increase the opportunity to detect more serious
defects, and help ensure that all rail that the detector car is
intended to travel over while in service is inspected. Additionally,
the rule revises the remedial action table in areas such as transverse
defects, longitudinal weld defects, and crushed head defects.
Inspection of Rail
Formerly, Class 4 and 5 track, as well as Class 3 track over which
passenger trains operate, were required to be tested for internal rail
defects at least once every accumulation of 40 million gross tons (mgt)
or once a year (whichever time was shorter). Class 3 track over which
passenger trains do not operate was required to be tested at least once
every accumulation of 30 mgt or once per year (whichever time was
longer). When these inspection requirements were drafted, track owners
were already initiating and implementing the development of a
performance-based risk management concept for determination of rail
inspection frequency, which is often referred to as the ``self-adaptive
scheduling method.'' Under this method, inspection frequency is
established annually based on several factors, including the total
detected defect rate per test, the rate of service failures between
tests, and the accumulated tonnage between tests. Track owners then
utilize this information to generate and maintain a service failure
performance target.
This final rule codifies standard industry good practices. The
final rule requires track owners to maintain service failure rates of
no more than 0.1 service failure per year per mile of track for all
Class 4 and 5 track; no more than 0.09 service failure per year per
mile of track for all Class 3, 4, and 5 track that carries regularly-
scheduled passenger trains or is a hazardous materials route; and no
more than 0.08 service failure per year per mile of track for all Class
[[Page 4235]]
3, 4, and 5 track that carries regularly-scheduled passenger trains and
is a hazardous materials route.
The final rule also requires that internal rail inspections on
Class 4 and 5 track, and Class 3 track with regularly-scheduled
passenger trains or that is a hazardous materials route, not exceed a
time interval of 370 days between inspections or a tonnage interval of
30 mgt between inspections, whichever is shorter. Internal rail
inspections on Class 3 track without regularly-scheduled passenger
trains and that is not a hazardous materials route must be inspected at
least once each calendar year, with no more than 18 months between
inspections, or at least once every 30 mgt, whichever interval is
longer, but in no case may inspections be more than 5 years apart.
Qualified Operators
The final rule adds a new provision requiring that each provider of
rail flaw detection have a documented training program to ensure that a
flaw detection equipment operator is qualified to operate each of the
various types of equipment utilized in the industry for which he or she
is assigned to operate. For a rail flaw detection test to be valid, the
test must be performed by a qualified operator. Qualified operators are
in turn subject to minimum training, evaluation, and documentation
requirements to help ensure the validity of a rail flaw detection test.
It is the responsibility of the track owner to reasonably ensure that
any provider of rail flaw detection is in compliance with these
training and qualification requirements.
Removing the Requirement of a Joint Bar Fracture Report
The final rule removes the requirement that track owners generate a
Joint Bar Fracture Report (Fracture Report) for every cracked or broken
continuous welded rail (CWR) joint bar that the track owner discovers
during the course of an inspection. The reports were providing little,
useful research data to prevent future failures of CWR joint bars.
Instead, a new study will be conducted to determine what conditions
lead to CWR joint bar failures and include a description of the overall
condition of the track in the vicinity of the failed joint(s), track
geometry (gage, alignment, profile, cross-level) at the joint location,
and the maintenance history at the joint location, along with
photographic evidence of the failed joint.
Inspection Records
The final rule ensures that a railroad's rail inspection records
include the date of inspection, track identification and milepost for
each location tested, type of defect found and size if not removed
prior to traffic, and initial remedial action as required by Sec.
213.113. The final rule also requires that when tracks do not receive a
valid inspection they are documented in the railroad's rail inspection
records.
Section 403 of the RSIA
On October 16, 2008, the RSIA (Pub. L. 110-432, Division A) was
enacted. Section 403(a) of the RSIA required the Secretary of
Transportation (Secretary) to conduct a study of track issues, known as
the Track Inspection Time Study (Study), to determine whether track
inspection intervals needed to be amended; whether track remedial
action requirements needed to be amended; whether different track
inspection and repair priorities and methods were required; and whether
the speed of track inspection vehicles should be regulated. As part of
the Study, section 403(b) of the RSIA instructed the Secretary to
consider ``the most current rail flaw, rail defect growth, rail
fatigue, and other relevant track- or rail-related research and
studies,'' as well as new inspection technologies, and National
Transportation Safety Board (NTSB) and FRA accident information. The
Study was completed and presented to Congress on May 2, 2011. Section
403(c) of the RSIA further provided that FRA prescribe regulations
based on the results of the Study two years after its completion.
FRA tasked the Railroad Safety Advisory Committee (RSAC) to address
the recommendations of the Study. After several meetings, the
Association of American Railroads (AAR) together with the Brotherhood
of Maintenance of Way Employes Division (BMWED) proposed that FRA had
met its obligations under section 403(c) of the RSIA, specifically
through its rulemakings on vehicle/track interaction, concrete
crossties, and the proposals contained in the NPRM related to rail
integrity. They also stated that no additional action on the RSAC task
was necessary and recommended that the task be closed. FRA took AAR's
and BMWED's proposal under advisement and conducted its own analysis as
to the fulfillment of the mandates under section 403. FRA concluded
that these statutory obligations were being fulfilled. Subsequently,
the full RSAC concurred that FRA's rulemakings were sufficiently
addressing the statutorily-mandated topics and that no additional work
by the RSAC was necessary.
Economic Impact
The bulk of the final rule revises FRA's Track Safety Standards by
codifying current industry good practices. In analyzing the economic
impacts of the final rule, FRA does not believe that any existing
operation will be adversely affected by these changes, nor does FRA
believe that the changes will induce any material costs.
Through its regulatory evaluation, FRA explains what the likely
benefits for this final rule are and provides a cost-benefit analysis.
FRA anticipates that the final rule will enhance the Track Safety
Standards by allocating more time to rail inspections, increasing the
opportunity to detect more serious defects sooner, providing assurance
that qualified operators are inspecting the rail, and causing
inspection records to be updated with more useful information. The main
benefit associated with this final rule is derived from granting track
owners a four-hour window to verify certain defects found in a rail
inspection. Without the additional time to verify these defects, track
owners must stop their inspections anytime a suspect defect is
identified, to avoid civil penalty liability, and then resume their
inspections after the defect is verified. The defects subject to the
deferred verification allowance are usually considered less likely to
cause immediate rail failure, and require less restrictive remedial
action. The additional time permits track owners to avoid the cost of
paying their internal inspection crews or renting a rail flaw detector
car an additional half day, saving the industry $8,400 per day. FRA
believes the value of the anticipated benefits easily justifies the
cost of implementing the final rule.
The final rule's total net benefits are estimated to be about $62.9
million over a 20-year period. The benefits are approximately $48.1
million, discounted at a 3-percent rate, or about $35.5 million,
discounted at a 7-percent rate. In the final rule, the estimated
benefit showed an overall increase of 2.6% compared to the estimates
provided in the NPRM. Part of this increase is due to the application
of the Congressional Budget Office (CBO) real wage forecast which
adjusts the annual growth rate by 1.07 percent annually. FRA also
determined that the implementation year would be 2014; therefore, all
wages were adjusted accordingly. The change in the implementation year
accounts for the remainder of the increased benefits.
[[Page 4236]]
FRA believes that such improvements will more than likely result from
the implementation of the final rule by the railroad industry.
II. Rail Integrity Overview
A. Derailment in 2001 Near Nodaway, Iowa
On March 17, 2001, the California Zephyr, a National Railroad
Passenger Corporation (Amtrak) passenger train carrying 257 passengers
and crew members, derailed near Nodaway, Iowa. According to the NTSB,
the train's sixteen cars decoupled from its two locomotives and eleven
cars went off the rails. Seventy-eight people were injured and one
person died from the accident. See NTSB/RAB-02-01.
The NTSB discovered a broken rail at the point of derailment. The
broken pieces of rail were reassembled at the scene, and it was
determined that they came from a 15\1/2\-foot section of rail that had
been installed as replacement rail, or ``plug rail,'' at this location
in February 2001. The replacement had been made because, during a
routine scan of the existing rail on February 13, 2001, the Burlington
Northern and Santa Fe Railway (now BNSF Railway Company or BNSF)
discovered internal defects that could possibly hinder the rail's
effectiveness. A short section of the continuous welded rail that
contained the defects was removed, and a piece of replacement rail was
inserted. However, the plug rail did not receive an ultrasonic
inspection before or after installation.
During the course of the accident investigation, the NTSB could not
reliably determine the source of the plug rail. While differing
accounts were given concerning the origin of the rail prior to its
installation in the track, the replacement rail would most likely have
been rail which was removed from another track location for reuse.
Analysis of the rail found that the rail failed due to fatigue
initiating from cracks associated with the precipitation of internal
hydrogen. If the rail had been ultrasonically inspected prior to its
reuse, it is likely that the defects could have been identified and
that section of rail might not have been used as plug rail.
As a result of its investigation of the Nodaway, Iowa, railroad
accident, the NTSB recommended that FRA require railroads to conduct
ultrasonic or other appropriate inspections to ensure that rail used to
replace defective segments of existing rail is free from internal
defects. See NTSB Recommendation R-02-5.
B. Derailment in 2006 Near New Brighton, Pennsylvania
On October 20, 2006, Norfolk Southern Railway Company (NS) train
68QB119 derailed while crossing the Beaver River railroad bridge in New
Brighton, Pennsylvania. The train was pulling eighty-three tank cars
loaded with denatured ethanol, a flammable liquid. Twenty-three of the
tank cars derailed near the east end of the bridge, causing several of
the cars to fall into the Beaver River. Twenty of the derailed cars
released their loads of ethanol, which subsequently ignited and burned
for forty-eight hours. Some of the unburned ethanol liquid was released
into the river and the surrounding soil. Homes and businesses within a
seven-block area of New Brighton and in an area adjacent to the
accident had to be evacuated for days. While no injuries or fatalities
resulted from the accident, NS estimated economic and environmental
damages to be $5.8 million. See NTSB/RAB-08-9 through -12. The NTSB
determined that the probable cause of the derailment was an undetected
internal rail defect identified to be a detail fracture. The NTSB also
noted that insufficient regulation regarding internal rail inspection
may have contributed to the accident.
This accident demonstrated the potential for rail failure with
subsequent derailment if a railroad's internal rail defect detection
process fails to detect an internal rail flaw. This accident also
indicated a need for adequate requirements that will ensure rail
inspection and maintenance programs identify and remove rail with
internal defects before they reach critical size and result in
catastrophic rail failures.
C. Office of Inspector General Report: Enhancing the Federal Railroad
Administration's Oversight of Track Safety Inspections
On February 24, 2009, the DOT's Office of Inspector General (OIG)
issued a report presenting the results of its audit of FRA's oversight
of track-related safety issues, and making two findings. First, the OIG
found that FRA's safety regulations for internal rail flaw testing did
not require the railroads to report the specific track locations, such
as milepost numbers or track miles that were tested during these types
of inspections. Second, the OIG found that FRA's inspection data
systems did not provide adequate information for determining the extent
to which FRA's track inspectors have reviewed the railroads' records
for internal rail flaw testing and visual track inspections to assess
compliance with safety regulations. The OIG recommended that FRA revise
its track safety regulations for internal rail flaw testing to require
railroads to report track locations covered during internal rail flaw
testing, and that FRA develop specific inspection activity codes for
FRA inspectors to use to report on whether the record reviews FRA
inspectors conduct were for internal rail flaw testing or visual track
inspections. Enhancing the Federal Railroad Administration's Oversight
of Track Safety Inspections, Department of Transportation, Office of
Inspector General, CR-2009-038, February 24, 2009. This report is
available on the OIG's public Web site at: https://www.oig.dot.gov/sites/dot/files/pdfdocs/Signed_Final_Track_Safety_Report_02-24-09.pdf.
D. General Factual Background on Rail Integrity \1\
The single most important material asset to the railroad industry
is its rail infrastructure, and historically the primary concern of
railroad companies has been the probability of rail flaw development,
broken rails, and subsequent derailments. This has resulted in
railroads improving their rail maintenance practices, purchasing more
wear-resistant rail, improving flaw-detection technologies, and
increasing rail inspection frequencies in an effort to prevent rail
defect development. The direct cost of an undetected rail failure is
the difference between the cost of replacing the rail failure on an
emergency basis, and the cost of the organized replacement of detected
defects. However, a rail defect that goes undetected and results in a
train derailment can cause considerable, additional costs such as
excessive service interruption, extensive traffic rerouting,
environmental damage, and even potential injury and death.
---------------------------------------------------------------------------
\1\ This section is primarily based on information from two
sources: Progress in Rail Integrity Research, DOT/FRA/ORD-01/18,
D.Y. Jeong, 2001; and I. H. H. A. Guidelines to Best Practices for
Heavy Haul Railway Operations; Infrastructure Construction and
Maintenance Issues, Section 4.3.1 Rail Defect Detection and
Technologies, Carlo M. Patrick, R. Mark Havira, Gregory A. Garcia,
Library of Congress Control No. 2009926418, 2009.
---------------------------------------------------------------------------
To maximize the service life of rail, railroads must accept a
certain rate of defect development. This results in railroads relying
on regular rail inspection cycles, and strategically renewing rail that
is showing obvious evidence of fatigue. The development of internal
rail defects is an inevitable consequence of the accumulation and
effects of fatigue under repeated loading. The challenge for the
railroad
[[Page 4237]]
industry is to avoid the occurrence of rail service failure due to the
presence of an undetected defect. Rail service failures are expensive
to repair and can lead to costly service disruptions and possibly
derailments.
The effectiveness of a rail inspection program depends on the test
equipment being properly designed and capable of reliably detecting
rail defects of a certain size and orientation, while also ensuring
that the test frequencies correspond to the growth rate of critical
defects. The objective of a rail inspection program is to reduce the
annual costs and consequences resulting from broken rails, which
involve several variables.
The predominant factor that determines the risk of rail failure is
the rate of development of internal flaws. Internal rail flaws have a
period of origin and a period often referred to as slow crack growth
life. The risk is introduced when internal flaws remain undetected
during their growth to a critical size. This occurs when the period in
which the crack develops to a detectable size is significantly shorter
than the required test interval.
In practice, the growth rate of rail defects is considered highly
inconsistent and unpredictable. Rail flaw detection in conjunction with
railroad operations often presents some specific problems. This is a
result of high traffic volumes that load the rail and accelerate defect
growth, while at the same time decreasing the time available for rail
inspection. Excessive wheel loading can result in stresses to the rail
that can increase defect growth rates. Consequently, heavy axle loading
can lead to rail surface fatigue that may prevent detection of an
underlying rail flaw by the test equipment. Most railroads attempt to
control risk by monitoring test reliability through an evaluation
process of fatigue service failures that occur soon after testing, and
by comparing the ratio of service failures or broken rails to detected
rail defects.
The tonnage required to influence defect development is also
considered difficult to predict; however, once initiated, transverse
defect development is influenced by tonnage. Rapid defect growth rates
can also be associated with rail where high-tensile residual stresses
are present in the railhead and in CWR in lower temperature ranges
where the rail is in high longitudinal tension.
It is common for railroads to control risk by monitoring the
occurrence of both detected and service defects. For railroads in the
U.S., risk is typically evaluated to warrant adjustment of test
frequencies. The railroads attempt to control the potential of service
failure by testing more frequently.
In conducting rail integrity research, the general approach is to
focus on confirming whether rail defects can be detected by periodic
inspection before they grow large enough to cause a rail failure. In
the context of rails, damage tolerance is the capability of the rail to
resist failure and continue to perform safely with damage (i.e., rail
defects). This implies that a rail containing a crack or defect is
weaker than a normal rail, and that the rail's strength decreases as
the defect grows. As growth continues, the applied stresses will
eventually exceed the rail's strength and cause a failure. Such
information can be used to establish guidelines for determining the
appropriate frequency of rail inspections to mitigate the risk of rail
failure from undetected defects.
Current detection methods that are performed in the railroad
industry utilize various types of processes with human involvement in
the interpretation of the test data. These include the:
Portable test process, which consists of an operator
pushing a test device over the rail at a walking pace while visually
interpreting the test data;
Start/stop process, where a vehicle-based, rail flaw
detection system tests at a slow speed (normally not exceeding 20 mph)
gathering data that is presented to the operator on a test monitor for
interpretation;
Chase car process, which consists of a lead test vehicle
performing the flaw detection process in advance of a verification
chase car; and
Continuous test process, which consists of operating a
high-speed, vehicle-based test system non-stop along a designated
route, analyzing the test data at a centralized location, and
subsequently verifying suspect defect locations.
The main technologies utilized for non-destructive testing on U.S.
railroads are the ultrasonic and induction methods. Ultrasonic
technology is the primary technology used, and induction technology is
currently used as a complementary system. As with any non-destructive
test method, these technologies are susceptible to physical limitations
that allow poor rail head surface conditions to negatively influence
the detection of rail flaws. The predominant types of these poor, rail
head surface conditions are shells, engine driver burns, spalling,
flaking, corrugation, and head checking. Other conditions that are
encountered include heavy lubrication or debris on the rail head.
Induction testing requires the introduction of a high-level, direct
current into the top of the rail and establishing a magnetic field
around the rail head. An induction sensor unit is then passed through
the magnetic field. The presence of a rail flaw will result in a
distortion of the current flow, and it is this distortion of the
magnetic field that is detected by the search unit.
Ultrasonics can be briefly described as sound waves, or vibrations,
that propagate at a frequency that is above the range of human hearing,
normally above a range of 20,000 Hz or cycles per second. The range
normally utilized during current flaw detection operations is 2.25 MHz
(million cycles per second) to 5.0 MHz. Ultrasonic waves are generated
into the rail by piezo-electric transducers that can be placed at
various angles with respect to the rail surface. The ultrasonic waves
produced by these transducers normally scan the entire rail head and
web, as well as the portion of the base directly beneath the web.
Internal rail defects represent a discontinuity in the steel material
that constitutes the rail. This discontinuity acts as a reflector to
the ultrasonic waves, resulting in a portion of the wave being
reflected back to the respective transducer. These conditions include
rail head surface conditions, internal or visible rail flaws, weld
upset/finish, and known reflectors within the rail geometry such as
drillings or rail ends. The information is then processed by the test
system and recorded in the permanent test data record. Interpretation
of the reflected signal is the responsibility of the test system
operator.
Railroads have always inspected track visually to detect rail
failures, and have been using crack-detection devices in rail-test
vehicles since the 1930s. Meanwhile, the railroad industry has trended
towards increased traffic density and average axle loads. Current rail
integrity research recognizes and addresses the need to review and
update rail inspection strategies and preventive measures. This
includes the frequency interval of rail inspection, remedial action for
identified rail defects, and improvements to the performance of the
detection process.
FRA has sponsored railroad safety research for several decades. One
part of this research program is focused on rail integrity. The general
objectives of FRA rail integrity research have been to improve railroad
safety by reducing rail failures and the associated risks of train
derailment, and to do so more efficiently through new maintenance
practices that increase rail service life. The studies sponsored by FRA
focus on
[[Page 4238]]
analysis of rail defects; residual stresses in rail; strategies for
rail testing; and other areas related to rail integrity, which include
advances in nondestructive inspection techniques and feasibility of
advanced materials for rail, rail lubrication, rail grinding, and wear.
Moreover, rail integrity research is an ongoing effort, and will
continue as annual tonnages and average axle loads increase on the
nation's railroads.
Due to the limitations of current technology to detect internal
rail flaws beneath surface conditions and in the base flange area,
FRA's research has been focusing on other rail flaw detection
technologies. One laser-based, ultrasonic rail defect detection
prototype, which is being developed by the University of California-San
Diego under an FRA Office of Research and Development grant, has
produced encouraging results in ongoing field testing. The project goal
is to develop a rail defect detection system that provides better
defect detection reliability at a higher inspection speed than is
currently achievable. The primary target is the detection of transverse
defects in the rail head. The method is based on ultrasonic guided
waves, which can travel below surface discontinuities, hence minimizing
the masking effect of transverse cracks by surface shelling. The
inspection speed can also be improved greatly because guided waves run
long distances before attenuating.
Non-destructive test systems perform optimally on perfect test
specimens. However, rail in track is affected by repeated wheel loading
that results in the plastic deformation of the rail running surface,
which can create undesirable surface conditions as described
previously. These conditions can influence the development of rail
flaws. These conditions can also affect the technologies currently
utilized for flaw detection by limiting their detection capabilities.
Therefore, it is important that emerging technology development
continue, in an effort to alleviate the impact of adverse rail surface
conditions.
E. Statutory Mandate To Conduct This Rulemaking
The first Federal Track Safety Standards (Standards) were published
on October 20, 1971, following the enactment of the Federal Railroad
Safety Act of 1970, Public Law 91-458, 84 Stat. 971 (October 16, 1970),
in which Congress granted to the Secretary comprehensive authority over
``all areas of railroad safety.'' See 36 FR 20336. FRA envisioned the
new Standards to be an evolving set of safety requirements subject to
continuous revision allowing the regulations to keep pace with industry
innovations and agency research and development. The most comprehensive
revision of the Standards resulted from the Rail Safety Enforcement and
Review Act of 1992, Public Law 102-365, 106 Stat. 972 (Sept. 3, 1992),
later amended by the Federal Railroad Safety Authorization Act of 1994,
Public Law 103-440, 108 Stat. 4615 (Nov. 2, 1994). The amended statute
is codified at 49 U.S.C. 20142 and required the Secretary to review and
then revise the Standards, which are contained in 49 CFR part 213. The
Secretary has delegated such statutory responsibilities to the
Administrator of FRA. See 49 CFR 1.89. FRA carried out this review on
behalf of the Secretary, which resulted in FRA issuing a final rule
amending the Standards in 1998. See 63 FR 34029, June 22, 1998; 63 FR
54078, Oct. 8, 1998.
Pursuant to 49 U.S.C. 20103, the Secretary may prescribe
regulations as necessary in any area of railroad safety. As described
in the next section, FRA began its examination of rail integrity issues
through RSAC on October 27, 2007. Then, on October 16, 2008, the RSIA
was enacted. As previously noted, section 403(a) of the RSIA required
the Secretary to conduct a study of track issues. In doing so, section
403(b) of the RSIA required the Secretary to consider ``the most
current rail flaw, rail defect growth, rail fatigue, and other relevant
track- or rail-related research and studies.'' The Study was completed
and submitted to Congress on May 2, 2011. Section 403(c) of the RSIA
also required the Secretary to promulgate regulations based on the
results of the Study. As delegated by the Secretary, see 49 CFR 1.89,
FRA utilized its advisory committee, RSAC, to help develop the
information necessary to fulfill the RSIA's mandates in this area.
FRA notes that section 403 of the RSIA contains one additional
mandate, which FRA has already fulfilled, promulgating regulations for
concrete crossties. On April 1, 2011, FRA published a final rule on
concrete crosstie regulations per this mandate in section 403(d). That
final rule specifies requirements for effective concrete crossties, for
rail fastening systems connected to concrete crossties, and for
automated inspections of track constructed with concrete crossties. See
76 FR 18073. FRA received two petitions for reconsideration in response
to that final rule, and responded to them by final rule published on
September 9, 2011. See 76 FR 55819.
III. Overview of FRA's Railroad Safety Advisory Committee (RSAC)
In March 1996, FRA established RSAC, which provides a forum for
developing consensus recommendations to the Administrator of FRA on
rulemakings and other safety program issues. RSAC includes
representation from all of the agency's major stakeholders, including
railroads, labor organizations, suppliers and manufacturers, and other
interested parties. An alphabetical list of RSAC members follows:
AAR;
American Association of Private Railroad Car Owners;
American Association of State Highway and Transportation Officials
(AASHTO);
American Chemistry Council;
American Petrochemical Institute;
American Public Transportation Association (APTA);
American Short Line and Regional Railroad Association (ASLRRA);
American Train Dispatchers Association;
Amtrak;
Association of Railway Museums (ARM);
Association of State Rail Safety Managers (ASRSM);
BMWED;
Brotherhood of Locomotive Engineers and Trainmen (BLET);
Brotherhood of Railroad Signalmen (BRS);
Chlorine Institute;
Federal Transit Administration;*
Fertilizer Institute;
High Speed Ground Transportation Association;
Institute of Makers of Explosives;
International Association of Machinists and Aerospace Workers;
International Brotherhood of Electrical Workers;
Labor Council for Latin American Advancement;*
League of Railway Industry Women;*
National Association of Railroad Passengers;
National Association of Railway Business Women;*
National Conference of Firemen & Oilers;
National Railroad Construction and Maintenance Association;
NTSB;*
Railway Supply Institute;
Safe Travel America;
Secretaria de Comunicaciones y Transporte;*
Sheet Metal Workers International Association;
Tourist Railway Association Inc. (TRAIN);
Transport Canada;*
Transport Workers Union of America;
Transportation Communications International Union/BRC;
Transportation Security Administration; and
United Transportation Union (UTU).
*Indicates associate, non-voting membership.
When appropriate, FRA assigns a task to RSAC, and after
consideration and debate, RSAC may accept or reject the task. If the
task is accepted, RSAC establishes a working group that
[[Page 4239]]
possesses the appropriate expertise and representation of interests to
develop recommendations to FRA for action on the task. These
recommendations are developed by consensus. A working group may
establish one or more task forces to develop facts and options on a
particular aspect of a given task. The task force then provides that
information to the working group for consideration.
If a working group comes to a unanimous consensus on
recommendations for action, the package is presented to the full RSAC
for a vote. If the proposal is accepted by a simple majority of RSAC,
the proposal is formally recommended to the Administrator of FRA. FRA
then determines what action to take on the recommendation. Because FRA
staff members play an active role at the working group level in
discussing the issues and options and in drafting the language of the
consensus proposal, FRA is often favorably inclined toward the RSAC
recommendation.
However, FRA is in no way bound to follow the recommendation, and
the agency exercises its independent judgment on whether a recommended
rule achieves the agency's regulatory goals, is soundly supported, and
is in accordance with policy and legal requirements. Often, FRA varies
in some respects from the RSAC recommendation in developing the actual
regulatory proposal or final rule. Any such variations would be noted
and explained in the rulemaking document issued by FRA. However, to the
maximum extent practicable, FRA utilizes RSAC to provide consensus
recommendations with respect to both proposed and final agency action.
If RSAC is unable to reach consensus on a recommendation for action,
the task is withdrawn and FRA determines the best course of action.
IV. RSAC Track Safety Standards Working Group
The Track Safety Standards Working Group (Working Group) was formed
on February 22, 2006. On October 27, 2007, the Working Group formed two
subcommittees: the Rail Integrity Task Force (RITF) and the Concrete
Crosstie Task Force. Principally in response to NTSB recommendation R-
02-05,\2\ the RITF was tasked to review the controls applied to the
reuse of plug rail and ensure a common understanding within the
regulated community concerning requirements for internal rail flaw
inspections.
---------------------------------------------------------------------------
\2\ After the Nodaway accident, the NTSB recommended that FRA
``[r]equire railroads to conduct ultrasonic or other appropriate
inspections to ensure that rail used to replace defective segments
of existing rail is free from internal defects.'' NTSB Safety
Recommendation R-02-5, dated March 5, 2002.
---------------------------------------------------------------------------
However, after the New Brighton accident, and in response to NTSB
recommendations R-08-9, R-08-10, and R-08-11,\3\ the RITF was given a
second task on September 10, 2008, which directed the group to do the
following: (1) Evaluate factors that can and should be included in
determining the frequency of internal rail flaw testing and develop a
methodology for taking those factors into consideration with respect to
mandatory testing intervals; (2) determine whether and how the quality
and consistency of internal rail flaw testing can be improved; (3)
determine whether adjustments to current remedial action criteria are
warranted; and (4) evaluate the effect of rail head wear, surface
conditions and other relevant factors on the acquisition and
interpretation of internal rail flaw test results.
---------------------------------------------------------------------------
\3\ After the New Brighton accident, the NTSB issued three
additional safety recommendations dated May 22, 2008: (1) FRA should
``[r]eview all railroads' internal rail defect detection and require
changes to those procedures as necessary to eliminate exception to
the requirement for an uninterrupted, continuous search for rail
defects.'' R-08-9; (2) FRA should ``[r]equire railroads to develop
rail inspection and maintenance programs based on damage-tolerance
principles, and approve those programs. Include in the requirement
that railroads demonstrate how their programs will identify and
remove internal defects before they reach critical size and result
in catastrophic rail failures. Each program should take into
account, at a minimum, accumulated tonnage, track geometry, rail
surface conditions, rail head wear, rail steel specifications, track
support, residual stresses in the rail, rail defect growth rates,
and temperature differentials.'' R-08-10; and (3) FRA should
``[r]equire that railroads use methods that accurately measure rail
head wear to ensure that deformation of the head does not affect the
accuracy of the measurements.'' R-08-11.
---------------------------------------------------------------------------
The RITF met on November 28-29, 2007; February 13-14, 2008; April
15-16, 2008; July 8-9, 2008; September 16-17, 2008; February 3-4, 2009;
June 16-17, 2009; October 29-30, 2009; January 20-21, 2010; March 9-11,
2010; and April 20, 2010. The RITF's findings were reported to the
Working Group for approval on July 28-30, 2010. The Working Group
reached a consensus on the majority of the RITF's work and forwarded
proposals to the full RSAC on September 23, 2010 and December 14, 2010.
The RSAC voted to approve the Working Group's recommended text, which
provided the basis for the NPRM in this proceeding and ultimately this
final rule.
In addition to FRA staff, the members of the Working Group include
the following:
AAR, including the Transportation Technology Center, Inc.,
and members from BNSF, Canadian National Railway (CN), Canadian Pacific
Railway (CP), CSX Transportation, Inc. (CSX), The Kansas City Southern
Railway Company (KCS), NS, and Union Pacific Railroad Company (UP);
Amtrak;
APTA, including members from Northeast Illinois Regional
Commuter Railroad Corporation (Metra), Long Island Rail Road (LIRR),
and Southeastern Pennsylvania Transportation Authority (SEPTA);
ASLRRA (representing short line and regional railroads);
BLET;
BMWED;
BRS;
John A. Volpe National Transportation Systems Center
(Volpe Center)
NTSB; and
UTU.
V. Development of the NPRM and Final Rule
A. Development of the NPRM
Through RSAC discussions, the Working Group determined that it
would focus its efforts on rail inspection processes. FRA regulations
were reviewed during the meetings, and areas were identified that were
potentially inconsistent or out of date with rail inspection practice
that was considered standard in the industry. This included rail defect
nomenclature, inspection frequencies, operator training, and rail
inspection records. The group reached consensus on the necessary
changes. These changes were presented to RSAC for approval, and these
recommendations provided the basis for the NPRM.
FRA worked closely with RSAC in developing these recommendations.
FRA believes that RSAC effectively addressed rail inspection safety
issues regarding the frequency of inspection, rail defects, remedial
action, and operator qualification. FRA greatly benefited from the
open, informed exchange of information during the RITF meetings. The
NPRM was developed based on a general consensus among railroads, rail
labor organizations, State safety managers, and FRA concerning rail
safety. FRA believes that the expertise possessed by RSAC
representatives enhanced the value of the recommendations, and FRA made
every effort to incorporate them into the NPRM, which was published on
October 19, 2012. See 77 FR 64249.
Nevertheless, the Working Group was unable to reach consensus on
one item that FRA elected to include in the NPRM, and subsequently in
this final
[[Page 4240]]
rule. The Working Group could not reach consensus on the definition of
``rail inspection segment'' length, which is utilized in the new
performance-based test frequency determination in Sec. 213.237,
``Inspection of rail.'' A discussion of this issue is detailed below.
B. Development of the Final Rule
FRA notified the public of its options to submit written comments
on the NPRM and to request an oral hearing on the NPRM as well. No
request for a public hearing was received; however, some interested
parties submitted written comments to the docket in this proceeding,
and FRA considered all of these comments in preparing the final rule.
FRA received a total of eleven comments on the NPRM, including comments
from RSAC or Working Group members AAR, NTSB, BMWED, ARM, TRAIN, and
UP, as well as comments from two private individuals.
On April 16, 2013, the RITF reconvened through a conference call to
discuss all public comments received on the NPRM and help achieve
consensus on the recommendations concerning their incorporation into
this final rule. FRA had reviewed and analyzed each issue mentioned in
the comments, and during the call, FRA presented the comments and any
proposed changes to the NPRM. The RITF expressed few concerns about
FRA's approach to address the comments received, and decided it did not
need to take a formal vote on the proposed changes.
Having considered the public comments, and finding that the RSAC's
recommendations help fulfill the agency's regulatory goals, are soundly
supported, and are in accord with policy and legal requirements, FRA
issues this final rule. Each of the comments FRA received is addressed
below in the specific section of the final rule to which it applies.
FRA notes that throughout the preamble discussion of this final
rule, FRA refers to comments, views, suggestions, or recommendations
made by members of the RITF or full RSAC, or comments made by the
public, as they are contained in meeting minutes or other materials in
the public docket. FRA does so to show the origin of certain issues and
the nature of discussions during the development of the final rule. FRA
believes that this serves to illuminate factors it has considered in
making its regulatory decisions, as well as the rationale for those
decisions.
VI. Track Inspection Time Study
As noted previously, section 403(a) of the RSIA required the
Secretary to conduct a study of track issues to determine whether track
inspection intervals needed to be amended; whether track remedial
action requirements needed to be amended; whether different track
inspection and repair priorities and methods were required; and whether
the speed of track inspection vehicles should be more specifically
regulated. In conducting the Study, section 403(b) of the RSIA
instructed the Secretary to consider ``the most current rail flaw, rail
defect growth, rail fatigue, and other relevant track- or rail-related
research and studies,'' as well as new inspection technologies, and
NTSB and FRA accident information. The Study was completed and
presented to Congress on May 2, 2011. Section 403(c) of the RSIA
further provided that FRA prescribe regulations based on the results of
the Study two years after its completion.
On August 16, 2011, RSAC accepted Task 11-02, which was generated
in response to the RSIA and to address the recommendations of the
Study. Specifically, the purpose of the task was ``[t]o consider
specific improvements to the Track Safety Standards or other responsive
actions to the Track Inspection Time Study required by [section] 403
(a) through (c) of the RSIA and other relevant studies and resources.''
The first meeting of the Working Group assigned to the task occurred on
October 20, 2011, and a second meeting was held on December 20, 2011.
At the third meeting on February 7-8, 2012, the AAR together with the
BMWED stated that FRA had met its obligations under section 403(c) of
the RSIA through its rulemakings on vehicle/track interaction, concrete
crossties, and the proposals made in this rulemaking on rail integrity.
They also suggested that additional action on RSAC Task 11-02 was
unnecessary and recommended that the task should be closed. FRA took
the proposal under advisement after the February meeting and conducted
its own analysis as to the fulfillment of the mandates under section
403. FRA concluded that these statutory obligations were being
fulfilled and on April 13, 2012, the Working Group approved a proposal
to conclude RSAC Task 11-02. On April 26, 2012, the full RSAC approved
the proposal and closed RSAC Task 11-02. The recommendation approved by
the full RSAC is described below.
In determining whether regulations were necessary based on the
results of the Study, RSAC examined the Study's four issues for
improving the track inspection process:
Expanding the use of automated inspections;
Developing additional training requirements for track
inspectors;
Considering a maximum inspection speed for track
inspection vehicles; and
Influencing safety culture through a safety reporting
system.
The Study's first recommendation was that FRA consider expanding
the use of automated inspections to improve inspection effectiveness.
Specifically, the Study cited two specific track defects that are more
difficult to detect through visual track inspection and could benefit
from the use of automated inspection: rail seat abrasion (RSA) and
torch cut bolt holes. Through discussion among the affected parties, it
was determined that these areas of concern already had been covered
under previous rulemaking and regulations. The Concrete Crossties final
rule published on April 1, 2011, contained a new Sec. 213.234,
``Automated inspection of track constructed with concrete crossties,''
which specifically employs the use of automated inspection ``to measure
for rail seat deterioration.'' In addition, torch cut bolt holes have
been prohibited on track Classes 2 and above since 1999, as codified in
Sec. Sec. 213.121(g) and 213.351(f), and they are easily identifiable
through the rail flaw detection technology currently in use. Thus, the
RSAC concluded that additional regulations to find such defects would
be unnecessary.
Outside of these two specific defects, the RSAC concluded that the
instant rulemaking on rail integrity would also revise automated
inspection standards in other areas, such as ultrasonic testing. For
example, this rulemaking changes the ultrasonic testing of rail from a
standard based on time and tonnage to one based on self-adaptive
performance goals. Thus, the full RSAC concluded that the use of
automated inspection has been sufficiently expanded in the areas that
currently are most ideally suited for development. While FRA and RSAC
noted that they may wish to make changes to the automated inspection
standards in the future, FRA and RSAC nevertheless maintained that the
changes stated above sufficiently satisfy the RSIA's mandate.
However, RSAC concurred with FRA, BMWED and AAR that it was
important to ensure that any type of report generated from the
automated inspection of track, regardless of whether it is mandated by
regulation or voluntarily utilized by a railroad, be made available to
track inspectors. Therefore, in this final rule, FRA is
[[Page 4241]]
issuing policy guidance to encourage track owners and railroads to
provide the information from their automated track inspections in a
usable format to those persons designated as fully qualified under the
Track Safety Standards and assigned to inspect or repair the track over
which an automated inspection is made. This guidance is as follows:
When automated track inspection methods are used by the track
owner, FRA recommends that the information from that inspection be
provided or made readily available to those persons designated as
fully qualified under 49 CFR 213.7 and assigned to inspect or repair
the track over which the automated inspection was made.
Next, the Study addressed whether FRA should develop additional
training requirements for track inspectors. RSAC found that it was
unnecessary to generate additional training standards under RSAC Task
11-02 for two reasons. First, the instant rulemaking would create a new
Sec. 213.238 to address an area of training that requires new
standards. Section 213.238 defines a qualified operator of rail flaw
detection equipment and requires that each provider of rail flaw
detection service have a documented training program to ensure that a
rail flaw detection equipment operator is qualified to operate each of
the various types of equipment for which he or she is assigned, and
that proper training is provided in the use of newly-developed
technologies. Second, the NPRM on Training, Qualification, and
Oversight for Safety-Related Railroad Employees, 77 FR 6412 (proposed
Feb. 7, 2012) (to be codified at 49 CFR parts 214, 232, and 243), would
require that employers develop and submit for FRA review a program
detailing how they will train their track inspectors, among other
personnel. As proposed in the NPRM, employees charged with the
inspection of track or railroad equipment are considered safety-related
railroad employees that each employer must train and qualify. The
proposed formal training for employees responsible for inspecting track
and railroad equipment is expected to cover all aspects of their duties
related to complying with the Federal standards. FRA would expect that
the training programs and courses for such employees would include
techniques for identifying defective conditions and would address what
sort of immediate remedial actions need to be initiated to correct
critical safety defects that are known to contribute to derailments,
accidents, incidents, or injuries. Id., at 6415. The RSAC found that
new requirements for the training of track inspectors were being
adequately addressed by this proposed rule on employee training
standards, and thus did not believe additional action was currently
necessary in this area.
Third, the Study addressed whether track hi-rail inspection speed
should be specified. The Study concluded that specifying limits to hi-
rail inspection speeds could be ``counterproductive.'' With the
currently-available data in this area, the RSAC concurred with the
Study's recommendation and determined that no further action needed to
be taken in this area at this time. The RSAC found that the existing
reliance on the ``inspector's discretion'' as noted in Sec. 213.233,
should generally govern track inspection speed. This point will be
emphasized in the next publication of FRA's Track Safety Standards
Compliance Manual. FRA also makes clear that, in accordance with Sec.
213.233, if a vehicle is used for visual inspection, the speed of the
vehicle may not be more than 5 m.p.h. when passing over track crossings
and turnouts.
Finally, the Study addressed ways to enhance the track safety
culture of railroads through programs such as a safety reporting
system, like the Confidential Close Call Reporting System piloted by
FRA. The RSAC was aware that the Risk Reduction Working Group was in
the process of developing recommendations for railroads to develop risk
reduction programs, which should incorporate many safety concerns in
this area. Therefore, the RSAC concluded that additional, overlapping
discussion was unnecessary given the specific, concurrent focus of the
Risk Reduction Working Group.
FRA notes that, in addition to addressing the Study's
recommendations, RSAC Task 11-02 also incorporated other goals Congress
had for the Study, which are described in section 403(a) of the RSIA,
such as reviewing track inspection intervals and remedial action
requirements, as well as track inspection and repair priorities. The
RSAC concluded that FRA's recent and ongoing rulemakings are
sufficiently addressing these areas and that no additional work is
currently necessary. Specifically, the instant rulemaking on rail
integrity is intended to amend inspection intervals to reflect a new
performance-based inspection program, revise the remedial action table
for rail, and alter inspection and repair priorities involving internal
rail testing and defects such as a crushed head and defective weld. The
Concrete Crossties final rule also established new inspection methods
and intervals requiring automated inspection, as well as new remedial
actions for exceptions that can be field-verified within 48 hours.
Finally, in addition to other requirements, the Vehicle/Track
Interaction Safety Standards (VTI) rulemaking, Vehicle/Track
Interaction Safety Standards; High-Speed and High Cant Deficiency
Operations, 78 FR 16052 (March 13, 2013) (codified at 49 CFR parts 213
and 238), addresses track geometry, inspection, and VTI safety
requirements for high speed operations and operations at high cant
deficiency over any track class. Overall, FRA believes that the recent
and ongoing work of the RSAC and FRA, including recent and ongoing
rulemakings, sufficiently address the statutorily-mandated topics in
section 403 of the RSIA.
Nonetheless, as part of its comments submitted to the docket on the
NPRM, NTSB included comments on the Study and RSAC resolution of Task
11-02. NTSB voiced concern regarding the ability of track inspectors to
detect hazards when they inspect multiple tracks from a hi-rail
inspection vehicle. While this issue was not specifically addressed by
the Study or RSAC, FRA's Office of Research and Development is
formulating a study to look at the effectiveness of different
inspection methodologies, including hi-rail inspection, for detecting
various types of defects. Knowing the effectiveness of each system will
allow for the development of optimal inspection methodologies and
optimal inspection frequencies.
NTSB's comments also suggested ``that a combination of visual and
automated track inspections should be required for use not just in
track with concrete ties but in all high-tonnage routes, passenger
train routes, and hazardous materials routes.'' While FRA recognizes
the important role automated track inspections play in defect
detection, FRA concurs with the recommendation of the full RSAC that
the current level of required automated inspections is satisfactory at
this time.
VII. Section-By-Section Analysis
Section 213.3 Application
FRA modifies paragraph (b) of this section to clarify the exclusion
of track located inside a plant railroad's property from the
application of this part. In this paragraph, ``plant railroad'' means a
type of operation that has traditionally been excluded from the
application of FRA regulations because it is not part of the general
railroad system of transportation (general system). In the past, FRA
has not defined the term ``plant railroad'' in other regulations that
it has issued
[[Page 4242]]
because FRA assumed that its jurisdictional Policy Statement under the
Statement of Agency Policy Concerning Enforcement of the Federal
Railroad Safety Laws, The Extent and Exercise of FRA's Safety
Jurisdiction, 49 CFR part 209, Appendix A (FRA's Policy Statement or
the Policy Statement), provided sufficient clarification as to the
definition of that term. However, it has come to FRA's attention that
certain rail operations believed that they met the characteristics of a
plant railroad, as set forth in the Policy Statement, when, in fact,
their rail operations were part of the general railroad system of
transportation (general system) and therefore did not meet the
definition of a plant railroad. FRA seeks to avoid any confusion as to
what types of rail operations qualify as plant railroads and also to
save interested persons the time and effort needed to cross-reference
and review FRA's Policy Statement to determine whether a certain
operation qualifies as a plant railroad. Consequently, FRA defines the
term ``plant railroad'' in this final rule.
The definition clarifies that when an entity operates a locomotive
to move rail cars in service for other entities, rather than solely for
its own purposes or industrial processes, the services become public in
nature. Such public services represent the interchange of goods, which
characterizes operation on the general system. As a result, even if a
plant railroad moves rail cars for entities other than itself solely on
its property, the rail operations will likely be subject to FRA's
safety jurisdiction because those rail operations bring plant track
into the general system.
The definition of the term ``plant railroad'' is consistent with
FRA's longstanding policy that it will exercise its safety jurisdiction
over a rail operation that moves rail cars for entities other than
itself because those movements bring the track over which the entity is
operating into the general system. See 49 CFR part 209, Appendix A.
FRA's Policy Statement provides that ``operations by the plant railroad
indicating it [i]s moving cars on . . . trackage for other than its own
purposes (e.g., moving cars to neighboring industries for hire)''
brings plant track into the general system and thereby subjects it to
FRA's safety jurisdiction. Id. Additionally, this interpretation of the
term ``plant railroad'' has been upheld in litigation before the U.S.
Court of Appeals for the Fifth Circuit. See Port of Shreveport-Bossier
v. Federal Railroad Administration, No. 10-60324 (5th Cir. 2011)
(unpublished per curiam opinion).
FRA also makes clear that FRA's Policy Statement addresses
circumstances where railroads that are part of the general system may
have occasion to enter a plant railroad's property (e.g., a major
railroad goes into a chemical or auto plant to pick up or set out cars)
and operate over its track. As explained in the Policy Statement, the
plant railroad itself does not get swept into the general system by
virtue of the other railroad's activity, except to the extent it is
liable, as the track owner, for the condition of its track over which
the other railroad operates during its incursion into the plant.
Accordingly, the rule makes clear that the track over which a general
system railroad operates is not excluded from the application of this
part, even if the track is located within the confines of a plant
railroad.
During the comment period on the NPRM, FRA received a joint comment
from ARM and TRAIN that claimed that part 213 had not been applied to
non-general system tourist railroads in the past, and that in past
rulemakings, FRA had expressly explained that the exclusory language--
``located inside an installation which is not part of the general
railroad system of transportation''--included non-general system
tourist railroads. By way of example, the joint comments referred to
the conductor certification rulemaking (49 CFR part 242), which
included a standard ``installation'' exclusion that expressly provided
that part 242 does not apply to non-general system tourist railroads.
Additionally, the joint comments stated that proposed Sec.
213.3(b)(2) focused on plant railroads, especially as that subsection
specifically defined the term ``plant railroad.'' ARM and TRAIN
concluded that the proposed revision to the applicability section
effectively makes the ``installation'' exclusion applicable only to
plant railroads and they sought clarification from FRA on that point.
Moreover, if that exclusion were to be limited to ``plant railroads,''
they requested that a new exclusion be added for non-general system
tourist railroads.
FRA did not intend to alter the current ``installation'' exclusion
in part 213 regarding tourist, scenic, historic, or excursion
operations that are not part of the general system. Thus, as stated
above, in Sec. 213.3(b)(2) of the final rule, FRA incorporates
language similarly utilized in part 242 to explicitly exclude tourist,
scenic, historic, or excursion operations that are not part of the
general railroad system of transportation from part 213.
An anonymous commenter on the NPRM requested clarification as to
whether plant railroads must comply with the requirements of part 213
for track over which general system railroads operate. The comment
stated that if plant railroads must comply with part 213 for track
within the plant over which general system railroads operate, it would
be a large departure from past FRA practice and would burden the plant
railroads. However, as stated above, FRA has always held that plant
track over which general system railroads operate is subject to part
213, and FRA makes this clear in Sec. 213.3(b)(1). The Policy
Statement also specifically states that when a general system railroad
enters a plant, its activities are covered by FRA's regulations during
that period. The Policy Statement explains that, ``[t]he plant railroad
itself, however, does not get swept into the general system by virtue
of the other railroad's activity, except to the extent it is liable, as
the track owner, for the condition of its track over which the other
railroad operates during its incursion into the plant (emphasis
added).'' In the Policy Statement, FRA reached the same conclusion for
the leased track exception over which general system railroads operate:
``As explained above, however, the track itself would have to meet
FRA's standards if a general system railroad operated over it . . . .''
Id. The plant railroad is only required to comply with part 213 for the
track over which the general system railroad operates; other track in
the plant is not subject to part 213.
In addition, an individual commenter recommended that specific
language be included in Sec. 213.3, requiring that certain subparts of
part 213 (B, C, D, and E) apply to track within a plant over which a
general system railroad operates. The commenter further suggested
specifying that if the plant railroad designates such track as excepted
track, the plant must comply with all provisions of part 213. FRA is
not incorporating these suggestions into the regulation at this time.
FRA has always held that plant track over which general system
railroads operate is subject to part 213, as explained above, and FRA
is making that clear in Sec. 213.3(b)(1), as revised by this final
rule.
Section 213.113 Defective Rails
Paragraph (a). In paragraph (a), FRA clarifies that only a person
qualified under Sec. 213.7 is qualified to determine that a track may
continue to be utilized once a defective condition is identified in a
rail. FRA accepts the RSAC
[[Page 4243]]
recommendation to add ``or repaired'' to paragraph (a)(1) to allow
railroads to use recently-developed processes to remove the defective
portion of the rail section and replace that portion utilizing
recently-developed weld technologies commonly referred to as ``slot
weld'' or ``wide gap weld.'' These processes allow the remaining
portion of non-defective rail to remain in the track.
Paragraph (b). FRA redesignates former paragraph (b) as paragraph
(d) and adds a new paragraph (b). Paragraph (b) provides that track
owners have up to a four-hour period in which to verify that certain
suspected defects exist in a rail section, once they learn that the
rail contains an indication of any of the defects identified in
paragraph (c)'s remedial action table. This four-hour, deferred
verification period applies only to suspected defects that may require
remedial action notes ``C'' through ``I,'' found in the remedial action
table. This four-hour period does not apply to suspected defects that
may require remedial action notes ``A,'' ``A2,'' or ``B,'' which are
more serious and must continue to be verified immediately.
The four-hour timeframe provides flexibility to allow the rail flaw
detector car to continue testing in a non-stop mode, without requiring
verification of less serious, suspected defects that may require
remedial action under notes ``C'' through ``I.'' This flexibility also
helps to avoid the need to operate the detector car in a non-test,
``run light'' mode over a possibly severe defective rail condition that
could cause a derailment, when having to clear the track for traffic
movement. However, any suspected defect encountered that may require
remedial action notes ``A,'' ``A2, ``or ``B'' requires immediate
verification. Overall, the four-hour, deferred-verification period will
help to improve rail flaw detector car utilization, increase the
opportunity to detect more serious defects, and ensure that all the
rail a detector car is intended to travel over while in service is
inspected.
FRA is in agreement with the railroad industry that most tracks are
accessible by road or hi-rail, and supports a deferred-verification
process where the operator can verify the suspect defect location with
a portable type of test unit. FRA also agrees that it is more
beneficial to continue the car's inspection past the location instead
of leaving a possibly serious internal defect undetected in the track
ahead.
Paragraph (c). FRA adds a new paragraph (c) to contain both the
remedial action table and its notes, as revised, which formerly were
included under paragraph (a). Specifically, FRA revises the remedial
action table regarding transverse defects. FRA places the ``transverse
fissure'' defect in the same category as detail fracture, engine burn
fracture, and defective weld because they all normally fail in a
transverse plane. The RITF discussed the possible addition of compound
fissure to this category as well, to combine all transverse-oriented
defects under the same remedial action. However, FRA ultimately
determined that ``compound fissure'' should not be included in this
category because a compound fissure may result in rail failure along an
oblique or angular plane in relation to the cross section of the rail
and should be considered a more severe defect requiring more
restrictive remedial action. In addition, in order to take rail head
wear into consideration, FRA changes the heading of the remedial action
table for all transverse-type defects (i.e., compound fissures,
transverse fissures, detail fractures, engine burn fractures, and
defective welds) to refer to the ``percentage of existing rail head
cross-sectional area weakened by defect,'' to indicate that all
transverse defect sizes are related to the actual rail head cross-
sectional area. This modification will preclude the possibility that
the flaw detector car operator may size transverse defects without
accounting for the amount of rail head loss on the specimen.
FRA's revisions to the remedial action table also reduce the
current limit of eighty percent of the rail head cross-sectional area
requiring remedial action notes ``A2'' or ``E and H'' to sixty percent
of the rail head cross-sectional area. FRA reviewed the conclusions of
the most recent study performed by the Transportation Technology
Center, Inc., concerning the development of transverse-oriented detail
fracture defects: Improved Rail Defect Detection Technologies: Flaw
Growth Monitoring and Service Failure Characterization, AAR Report No.
R-959, Davis, David D., Garcia, Gregory A., Snell, Michael E.,
September 2002. (A copy of this study has been placed in the public
docket for this rulemaking.) The study concluded that detail fracture
transverse development is considered to be inconsistent and
unpredictable. Further, the average growth development of the detail
fracture defects in the study exceeded five percent of the cross-
sectional area of the rail head per every one mgt of train traffic.
Id., at Table 1. Recognizing the impact of these findings, FRA believes
that detail fracture defects reported as greater than sixty percent of
the cross-sectional area of the rail head necessitate the remedial
actions required under this section, specifically that the track owner
assign a person designated under Sec. 213.7 to supervise each
operation over the defect or apply and bolt joint bars to the defect in
accordance with Sec. 213.121(d) and (e), and limit operating speed
over the defect to 50 m.p.h. or the maximum allowable speed under Sec.
213.9 for the class of track concerned, whichever is lower.
FRA also adds a required remedial action for a longitudinal defect
that is associated with a defective weld. This addition is based on
current industry detection and classification experience for this type
of defect. FRA adds this defect to the remedial action table and
includes all longitudinal defects within one group subject to identical
remedial actions based on their reported sizes. These types of
longitudinal defects all share similar growth rates and the same
remedial actions are considered appropriate for each type. FRA makes
clear that defective weld also continues to be identified in the
remedial action table for transverse-oriented defects.
The final rule expressly adds ``crushed head'' to the remedial
action table. This type of defect may affect the structural integrity
of the rail section and impact vehicle dynamic response in the higher
speed ranges. AAR and NTSB pointed out in their comments on the NPRM
that the remedial action table had several changes that were not
included in the consensus language generated by the Task Force
meetings. In particular, AAR mentioned that a flattened rail/crushed
head defect has always been defined in the remedial action table as
having a depth greater than or equal to \3/8\ inch and a length greater
than or equal to 8 inches. However, in the NPRM's remedial action
table, a flattened rail/crushed head defect was defined as having a
depth greater than \3/8\ inch and a length greater than 8 inches.
FRA did not intend to change the consensus language in this area of
the remedial action table. It appears that the changes were
inadvertent, and FRA agrees with these commenters that the entries for
flattened rail and crushed head defects should be defined in the
remedial action table as having a depth greater than or equal to \3/8\
inch and a length greater than or equal to 8 inches. A crushed head
defect is identified in the table and defined in paragraph (d) of this
section accordingly.
AAR and an individual commenter recommended in their comments on
the NPRM that the proposed changes to this section should be also be
made to subpart G of the Track Safety Standards to ensure consistency
in the remedial
[[Page 4244]]
action tables and rail defect definitions among all classes of track.
However, the changes to the regulation as found in this final rule do
not adequately address Class 6 through 9 track in areas such as rail
remedial action and test frequency. Thus, FRA will consider taking
action in a separate, future proceeding as necessary to address the
safety of high-speed operations.
FRA notes that, during the RITF discussions, AAR expressed some
concern regarding Footnote 1 to the remedial action table, which
identifies conditions that could be considered a ``break out in rail
head.'' AAR pointed out that there had been previous incidents where an
FRA inspector would consider a chipped rail end as a rail defect under
this section, and at times the railroad was issued a defect or
violation regarding this condition. FRA makes clear that a chipped rail
end is not a designated rail defect under this section and is not, in
itself, an FRA-enforceable defective condition. FRA also intends to
make clear in the Track Safety Standards Compliance Manual guidance for
FRA inspectors that a chipped rail end is not to be considered as a
``break out in rail head.''
FRA adds a second footnote, Footnote 2, to the remedial action
table. The footnote provides that remedial action ``D'' applies to a
moon-shaped breakout, resulting from a derailment, with a length
greater than 6 inches but not exceeding 12 inches and a width not
exceeding one-third of the rail base width. FRA has made this change to
allow relief because of the occurrence of multiple but less severe
``broken base'' defects that result from a dragging wheel derailment
and may otherwise prevent traffic movement if subject to more
restrictive remedial action. FRA also recommends that track owners
conduct a special visual inspection of the rail pursuant to Sec.
213.239, before the operation of any train over the affected track. A
special visual inspection pursuant to Sec. 213.239, which requires
that an inspection be made of the track involved in a derailment
incident, should be done to assess the condition of the track
associated with these broken base conditions before the operation of
any train over the affected track.
Revisions to the ``Notes'' to the Remedial Action Table
Notes A, A2, and B. Notes A, A2, and B are published in their
entirety without substantive change.
Note C. FRA revises remedial action note C, which applies
specifically to detail fractures, engine burn fractures, transverse
fissures, and defective welds, and addresses defects that are
discovered during an internal rail inspection required under Sec.
213.237 and whose size is determined not to be in excess of twenty-five
percent of the rail head cross-sectional area. For these specific
defects, a track owner formerly had to apply joint bars bolted only
through the outermost holes at the defect location within 20 days after
it had determined to continue the track in use. However, evaluation of
recent studies on transverse defect development shows that slow crack
growth life is inconsistent and unpredictable. Therefore, FRA believes
waiting 20 days to repair this type of defect is too long. Accordingly,
as revised in this final rule, for these specific defects a track owner
must apply joint bars bolted only through the outermost holes to the
defect within 10 days after it is determined to continue the track in
use. When joint bars have not been applied within 10 days, the track
speed must be limited to 10 m.p.h. until joint bars are applied. The
RITF recommended including this addition to allow the railroads
alternative relief from remedial action for these types of defects in
Class 1 and 2 track, and FRA agrees.
Note D. FRA revises remedial action note D, which applies
specifically to detail fractures, engine burn fractures, transverse
fissures, and defective welds, and addresses defects that are
discovered during an internal rail inspection required under Sec.
213.237 and whose size is determined not to be in excess of 60 percent
of the rail head cross-sectional area. Formerly, for these specific
defects, a track owner had to apply joint bars bolted only through the
outermost holes at the defect location within 10 days after it is
determined that the track should continue in use. However, evaluation
of recent studies on transverse defect development shows that slow
crack growth life is inconsistent and unpredictable. Therefore, FRA
determined that allowing a 10-day period before repairing this type of
defect is too long. Instead, as revised in this final rule, for these
specific defects a track owner must apply joint bars bolted only
through the outermost holes to the defect within 7 days after it is
determined to continue the track in use. A timeframe of 7 days is
sufficient to allow for replacement or repair of these defects, no
matter when a defect is discovered. The rule also requires that when
joint bars have not been applied within 7 days, the speed must be
limited to 10 m.p.h. until joint bars are applied. The RITF recommended
this addition to allow the railroads alternative relief from remedial
action for these types of defects in Class 1 and 2 track, and FRA
agrees.
Note E. Note E is published in its entirety without substantive
change.
Note F. FRA revises note F so that if the rail remains in the track
and is not replaced or repaired, the re-inspection cycle starts over
with each successive re-inspection unless the re-inspection reveals the
rail defect to have increased in size and therefore become subject to a
more restrictive remedial action. This process continues indefinitely
until the rail is removed from the track or repaired. If not inspected
within 90 days, the speed is limited to that for Class 2 track or the
maximum allowable speed under Sec. 213.9 for the class of track
concerned, whichever is lower, until inspected. This change defines the
re-inspection cycle and requires the railroad to continue the re-
inspection or apply a reduction in speed.
Note G. Note G formerly required the track owner to inspect the
defective rail within 30 days after determining that the track should
continue to be used. FRA revises note G so that if the rail remains in
the track and is not replaced or repaired, the re-inspection cycle
starts over with each successive re-inspection unless the re-inspection
reveals the rail defect to have increased in size and therefore become
subject to a more restrictive remedial action. This process continues
indefinitely until the rail is removed from the track or repaired. If
not inspected within 30 days, the track owner is required to limit the
speed to that for Class 2 track or the maximum allowable speed under
Sec. 213.9 for the class of track concerned, whichever is lower, until
inspected. This change defines the re-inspection cycle and requires the
track owner to continue the re-inspection or apply a reduction in
speed.
Notes H and I. Notes H and I are published in their entirety
without substantive change.
Paragraph (d). FRA redesignates former paragraph (b) as paragraph
(d) and revises it to define terms used in this section and in Sec.
213.237, by reference. Definitions provided in former paragraphs
(b)(1), (3) through (8), (10) through (13), and (15) are published in
their entirety without substantive change. However, three terms are
redefined (compound fissure, defective weld, and flattened rail), one
is added (crushed head), and all terms are enumerated in alphabetical
order.
(d)(3) Compound fissure. FRA revises this definition, which
includes removing the last sentence of the former definition in
paragraph (b)(2) providing that ``[c]ompound fissures require
[[Page 4245]]
examination of both faces of the fracture to locate the horizontal
split head from which they originate.'' Rail failure analysis where a
pre-existing fatigue condition is present normally exhibits an
identical, identifiable defective condition on both rail fracture
faces. Thus, analysis of one fracture face should be sufficient to
determine the type of defect, the origin of the defect, and the size of
the defect. Additionally, it is typical in the railroad industry that
only one failure fracture face is retained during the subsequent repair
phase of rail replacement. Therefore, FRA has determined that the
examination of only one fracture face is necessary to identify the
horizontal split head from which compound fissures originate, and
modifies the definition accordingly.
(d)(4) Crushed head. As discussed earlier, FRA expressly adds
crushed head to the remedial action table. FRA recognizes that rail
flaw detection operators currently detect and classify this type of
defect, and this addition provides a remedial action for the track
owners to use. Crushed head is identified in the table and defined by
the current industry standard as being a short length of rail, not at a
joint, which has drooped or sagged across the width of the rail head to
a depth of \3/8\ inch or more below the rest of the rail head and 8
inches or more in length. FRA requires that measurements taken to
classify the crushed head defect not include the presence of localized
chips or pitting in the rail head. FRA notes that it will include this
language in a section on ``Crushed head'' in the Track Safety Standards
Compliance Manual.
(d)(6) Defective weld. In general, this definition continues to
define defective weld for purposes of the transverse-oriented defects
identified in the remedial action table. FRA modifies the definition of
defective weld by adding that if the weld defect progresses
longitudinally through the weld section, the defect is considered a
split web for purposes of the remedial action required by this section.
As discussed above, FRA includes defective weld in the remedial action
table for a longitudinal defect that is associated with a defective
weld. FRA has determined that the railroad industry currently detects
and classifies this type of defect, and the inclusion codifies a
specific remedial action for the railroads to utilize. FRA recognizes
that these defects develop in an oblique or angular plane within the
rail section and have growth rates comparable to other longitudinal-
type defects; therefore, FRA believes that the same remedial action is
appropriate.
(d)(9) Flattened Rail. FRA modifies the definition of flattened
rail so that it is aligned with the current industry standard and the
remedial action table's requirements as rail flattened out across the
width of the rail head to a depth of \3/8\ inch or more below the rest
of the rail and 8 inches or more in length. Formerly, this definition
described only the width of the rail, which remains unchanged. This
definition now includes the length of the rail as well, which is
specified in the remedial action table.
Section 213.119 Continuous Welded Rail (CWR); Plan Contents
FRA removes the former requirement under paragraph (h)(7)(ii) of
this section to generate a Joint Bar Fracture Report (Fracture Report)
for every cracked or broken CWR joint bar that the track owner
discovers during the course of an inspection. Under former paragraph
(h)(7)(ii)(C) of this section any track owner, after February 1, 2010,
could petition FRA to conduct a technical conference to review fracture
report data submitted through December 2009 and assess the necessity
for continuing to collect this data. One Class I railroad submitted a
petition to FRA, and on October, 26, 2010, a meeting of the RSAC Track
Safety Standards Working Group served as a forum for a technical
conference to evaluate whether there was a continued need for the
collection of these reports. The Group ultimately determined that the
reports were costly and burdensome to the railroads and their
employees, while providing little useful research data to prevent
future failures of CWR joint bars. The Group found that Fracture
Reports were not successful in helping to determine the root cause of
CWR joint bar failures because the reports gathered only a limited
amount of information after the joint bar was already broken.
Instead, the Group recommended that a new study be conducted to
determine what conditions lead to CWR joint bar failures and include a
description of the overall condition of the track in the vicinity of
the failed joint(s), track geometry (gage, alignment, profile, cross-
level) at the joint location, and the maintenance history at the joint
location, along with photographic evidence of the failed joint. Two
Class I railroads volunteered to participate in a new joint bar study,
which is expected to provide better data to pinpoint why CWR joint bars
fail. In the meantime, given that FRA does not find it beneficial to
retain the requirement for railroads to submit the Fracture Reports,
FRA removes the requirement and reserves the paragraph.
Section 213.237 Inspection of Rail
Paragraph (a). Under former paragraph (a) of this section, Class 4
and 5 track, as well as Class 3 track over which passenger trains
operate, was required to be tested for internal rail defects at least
once every accumulation of 40 mgt or once a year (whichever time was
shorter). Class 3 track over which passenger trains do not operate was
required to be tested at least once every accumulation of 30 mgt or
once per year (whichever time was longer). These maximum tonnage and
time intervals for inspecting rail have been revised and moved to new
paragraph (c). When these inspection requirements were drafted, track
owners were already initiating and implementing the development of a
performance-based, risk management concept for determining rail
inspection frequency, which is often referred to as the ``self-adaptive
scheduling method.'' Under this method, inspection frequency is
established annually based on several factors, including the total
detected defect rate per test, the rate of service failures between
tests, and the accumulated tonnage between tests. The track owners then
utilize this information to generate and maintain a service failure
performance target.
This final rule revises paragraph (a) to require track owners to
maintain service failure rates of no more than 0.1 service failure per
year per mile of track for all Class 4 and 5 track; no more than 0.09
service failure per year per mile of track for all Class 3, 4, and 5
track that carries regularly-scheduled passenger trains or is a
hazardous materials route; and no more than 0.08 service failure per
year per mile of track for all Class 3, 4, and 5 track that carries
regularly-scheduled passenger trains and is a hazardous materials
route.
The changes to this section codify standard industry good
practices. With the implementation of the self-adaptive scheduling
method, track owners have generally tested more frequently than they
have been required, and the test intervals align more closely with
generally-accepted maintenance practices. The frequency of rail
inspection cycles varies according to the total detected defect rate
per test; the rate of service failures, as defined in paragraph (j)
below, between tests; and the accumulated tonnage between tests--all of
which are factors that the railroad industry's rail quality managers
generally consider when determining test schedules.
In 1990, as a result of its ongoing rail integrity research, FRA
released report DOT/FRA/ORD-90/05; Control of Rail
[[Page 4246]]
Integrity by Self-Adaptive Scheduling of Rail Tests; Volpe
Transportation Systems Center; Oscar Orringer. The research objective
was to provide the basis for a specification to adequately control the
scheduling of rail tests, and the research provided quantitative
guidelines for scheduling rail tests based on rail defect behavior. The
purpose of this method for scheduling rail tests is to establish a
performance goal that is optimized to control rail flaw development and
subsequent rail failure in a designated track segment. If the
performance goal is not met, a responsive adjustment is triggered in
the rail test schedule to ensure that the goal is met.
The research determined that a minimum requirement for annual rail
testing is a baseline figure of 0.1 service failure per mile for
freight railroads. This baseline value can then be adjusted depending
on the characteristics of the individual railroad's operation and
internal risk control factors. For instance, a rail segment that
handles high-tonnage unit trains and also supports both multiple
passenger trains and trains carrying hazardous materials each day may
require scheduling rail test frequencies adequate to maintain a
performance goal of 0.03 service failure. The baseline value applied
for determining rail test frequencies should also be adjusted based on
specific conditions that may influence rail flaw development such as
age of the rail, rail wear, climate, etc. As a result, the RITF reached
consensus that 0.1 service failure per mile was established as an
appropriate minimum performance requirement for use in the U.S. freight
railroad system. The RITF also reached consensus that the minimum
performance requirement should be adjusted to no more than 0.09 service
failure per year per mile of track for all Class 3, 4, and 5 track that
carries regularly-scheduled passenger trains or is a hazardous
materials route, and no more than 0.08 service failure per year per
mile of track for all Class 3, 4, and 5 track that carries regularly-
scheduled passenger trains and is a hazardous materials route.
Paragraph (b). Former paragraph (b) is redesignated as paragraph
(f) without substantive change. Under new paragraph (b), each rail
inspection segment is designated by the track owner. While the RITF
discussed at length how best to define the term ``segment'' as it
relates to inspection of rail under this section, ultimately the RITF
could not come to a consensus on a definition. Specifically, the BMWED,
NTSB and AAR were split on how best to define this term, and so no
recommendation was ever made to the full RSAC. The BMWED and NTSB were
concerned that collecting service failure rates that were averaged over
excessively large segments of track (such as segments longer than a
subdivision length) would fail to identify discrete areas of weakness
with chronically high concentrations of service failures. At the same
time, the BMWED and NTSB also recognized that if a segment size was too
small, one random failure could trigger a service failure rate in
excess of the performance target under this section. Consequently, the
BMWED and NTSB recommended that FRA impose a specific, uniform segment
rate to be used by all railroads that is calculated to achieve the
optimal length.
The AAR, on the other hand, maintained that each individual
railroad is in the best position to determine its own segment lengths
based on factors that are unique to the railroad's classification
system. The AAR noted that each railroad has distinct segment
configurations and challenges for which each railroad has developed
specific approaches to identify and address them. The AAR believed that
it was not possible to define a single methodology to appropriately
address every railroad's specific configurations and factors, and that
any approach established in a regulation would be extremely difficult
and costly to implement. The AAR stated that the large amount of route
miles, complex networks, and vast quantities of data being analyzed on
Class I railroads requires an automated, electronic approach that
integrates satisfactorily with each railroad's data system, which
currently Class I railroads utilize. Arbitrary segmentation limitations
developed through regulation would not be compatible with some of those
systems and would create an onerous and costly burden of redesigning
systems, with little overall improvement to safety, according to the
AAR. The AAR maintained that each individual service failure represents
a certain risk which is not affected by whether it is close to other
service failures. The AAR asserted that the railroads want the service
failure rate to be as low as possible and look for any patterns in
service failures that suggest ways to reduce the service failure rate.
Noting that these patterns can be affected by a myriad of different
factors, the AAR stated that trying to create artificial boundaries on
the length of a segment could lead to a less than optimal use of
internal rail inspection capabilities, as well as decreased safety.
In the NPRM, FRA acknowledged the BMWED's and NTSB's concerns
regarding identifying localized areas of failure. However, FRA also
recognized that track owners have designed their current rail
inspection segment lengths over a decade of researching their own
internal rail testing requirements. FRA noted that this research takes
into consideration pertinent criteria such as rail age, accumulated
tonnage, rail wear, track geometry, and other conditions specific to
these individually-defined segments. FRA stated that altering existing
rail inspection segment lengths, such as by requiring a designated
segment length without extensive data and research, could disrupt
current engineering policies and result in problematic and costly
adjustments to current maintenance programs without providing
significant safety benefits.
FRA also concluded that track owners, as well as FRA, would be able
to capture rail failure data, even in large segment areas, by simply
looking at rail failure records and comparing milepost locations.
Therefore, in the NPRM, FRA decided not to require a uniform segment
length to be applied by all track owners. Instead, FRA proposed to
require that track owners utilize their own designated segment lengths
in place by the effective date of this final rule. However, in order to
maintain consistency and uniformity, FRA proposed to require that if a
track owner wished to change or deviate from its designated segment
lengths, the track owner must receive FRA approval to make any such
change. This would ensure that the track owner does not have the
ability to freely alter a defined segment length in order to compensate
for a sudden increase of detected defects and service failures that
could require an adjustment to the test frequency as a result of
accelerated defect development.
In its comments on the NPRM, BMWED acknowledged that the NPRM
provisions in Sec. 213.237(b) for rail inspection segment codify
current industry practices, but stated that they thought that the
proposal would do little to improve upon them. Rather, BMWED asserted
that FRA's proposal would undermine the intent and effectiveness of the
rule as it relates to service failure rates. BMWED proposed that FRA
amend the rule to require each track owner to review rail service
failure records annually per ``variable'' mile of track (i.e., a
``floating mile'' within an inspection segment) for compliance with
Sec. 213.237(a), and apply the provisions of Sec. 213.237(d) to any
variable mile of track exceeding the service failure rates identified
in Sec. 213.237(a). Additionally, BMWED proposed that FRA annually
audit each
[[Page 4247]]
track owner for compliance by comparing rail failure records utilizing
the variable mile of track concept within inspection segments.
NTSB also asserted through its comments on the NPRM that there were
problems with relating segment length to the ``milepost limits for the
individual rail inspection frequency'' in this section. NTSB stated
that track owners may need to adjust inspection frequency on portions
of a segment and that could vary from year to year. According to NTSB,
the track owner would have to inspect the entire segment at the same
frequency or file with FRA to establish smaller segments with different
inspection frequencies, which NTSB believed could provide a
disincentive to conducting targeted inspections of problem areas.
While FRA continues to recognize BMWED's and NTSB's concerns, FRA
has decided not to alter the text as proposed in the NPRM. FRA is
concerned that defining a specific segment length that would apply
uniformly to all track owners would greatly exceed the expectations of
minimum track safety standards and result in an excessive amount of
segments that would be too large for the current fleet of rail
inspection vehicles to cover. This would become too costly and
burdensome for track owners to manage, and ultimately render this part
of the rule ineffective.
Nonetheless, in its comments on the NPRM, AAR disagreed with the
proposed requirement that FRA must grant approval for any change to a
railroad's designated test segments. AAR contended that FRA approval
for such changes would be unnecessary, since FRA approval would not be
required for the initial designation of a segment. Instead, AAR
suggested that if after a railroad notifies FRA of any change to a
designated segment, FRA detects any problem with the change, the new
provisions proposed under Sec. 213.241 regarding FRA's review of
inspection records would determine compliance.
FRA supports the intent of the text as proposed in the NPRM and
makes clear that FRA approval to change a segment length is required to
ensure that the segment change will not have any detrimental impact on
overall safety. To change the designation of a rail inspection segment
or to establish a new segment pursuant to this section, a track owner
must submit a detailed request to the FRA Associate Administrator for
Railroad Safety/Chief Safety Officer (Associate Administrator). Within
30 days of receipt of the submission, FRA will review the request. FRA
will then approve, disapprove or conditionally approve the submitted
request, and will provide written notice of its determination.
Consequently, while track owners will be able to designate their rail
inspection segment lengths as of the effective date of the final rule,
FRA approval of proposed changes to these segment lengths will ensure
that the changes do not negatively impact safety, such as a change to a
segment length specifically to absorb an area of defect development and
rail failure to unacceptably reduce the test inspection frequency.
Paragraph (c). FRA redesignates former paragraph (c) as paragraph
(e) and revises it, as discussed below. New paragraph (c) contains
maximum time and tonnage intervals for rail inspections that are based
on former paragraph (a) and revised. Specifically, FRA requires that
internal rail inspections on Class 4 and 5 track, or Class 3 track with
regularly-scheduled passenger trains or that is a hazardous materials
route, not exceed a time interval of 370 days between inspections or a
tonnage interval of 30 mgt between inspections, whichever is shorter.
The 370-day interval or 30-mgt accumulation, whichever is shorter,
provides a maximum timeframe and a maximum tonnage interval between
tests on lines that may not be required to undergo testing on a more
frequent basis in order to achieve the performance target rate. If
maximum limits were not set, for example, a railroad line carrying only
2 mgt a year could possibly go 15 years without testing. Such a length
of time without testing was unacceptable to the Task Force. Paragraph
(c) also provides that internal rail inspections on Class 3 track that
is without regularly-scheduled passenger trains and not a hazardous
materials route must be inspected at least once each calendar year,
with no more than 18 months between inspections, or at least once every
30 mgt, whichever interval is longer, but in no case may inspections be
more than 5 years apart.
In its comments on the NPRM, New Jersey Transit Rail Operations
(NJTR) took issue with the NPRM's proposed changes to paragraph (c).
NJTR stated that requiring a test to be completed within 370 calendar
days would result in NJTR scheduling successive tests earlier in each
calendar year, to the point that a test may have to be scheduled at a
time when it is impractical to conduct a test, such as during ``leaf''
season, which affects commuter rail agencies in the Northeast. NJTR
proposed that the paragraph be revised to replace both the 370-day
interval and the 18-month interval with a uniform 15-month or 450-day
interval.
The Metropolitan Transit Authority (MTA) also raised concern with
the proposed changes to paragraph (c). According to MTA, it has certain
crossovers that trains operate over at Class 3 and Class 4 speeds that
it currently tests once per year and it has difficulty in scheduling
testing on these crossovers with the current high volume of service and
availability of testing equipment. MTA proposed that paragraph (c) be
revised to replace the 370-day interval with a uniform 400-day
interval.
FRA does not agree with extending the timeframe between testing on
certain portions of Class 3 and Class 4 tracks as a result of
difficulty in scheduling testing on these tracks due to the volume of
service or the availability of testing equipment. It is standard
practice that many track owners maintain a predictable and consistent
test schedule throughout the year. However, other track owners do
schedule their tests as determined by seasonal issues or resource
availability. This can vary from region to region. Nonetheless, FRA
believes that 370 days allows all track owners sufficient time to plan
their test schedules to account for the volume of traffic, availability
of testing equipment, change of seasons, or similar issues that they
each may face. In particular, FRA notes that 370 days is the maximum
inspection interval allowed and is not intended in any way to restrict
a railroad's ability to conduct inspections more frequently. Indeed,
FRA expects that most railroads would conduct annual inspections on a
relatively fixed schedule, using the additional days allowed for
scheduling flexibility.
FRA notes that the maximum tonnage interval for testing internal
rail defects on Class 4 and 5 track, and certain Class 3 track, has
decreased from 40 mgt in former paragraph (a) of this section to 30
mgt. This change results from studies showing that, while the
predominant factor that determines the risk of rail failure is the rate
of development of internal rail flaws, the development of internal rail
flaws is neither constant nor predictable. Earlier studies on the
development of transverse-oriented rail defects showed the average
development period to be 2% of the cross-sectional area of the rail
head per mgt, which meant that rail testing would have to be completed
with every 50 mgt. However, the RITF took into consideration the
conclusions of a more recent study performed by the Transportation
Technology Center, Inc., Improved Rail Defect Detection
[[Page 4248]]
Technologies: Flaw Growth Monitoring and Service Failure
Characterization, concerning the development of transverse-oriented
detail fracture defects, cited in the discussion of Sec. 213.113(c),
above. The study concluded that detail fracture transverse development
averaged 5% of the cross-sectional area of the rail head per mgt. By
itself, this finding would mean that testing would need to be completed
no less frequently than every 20 mgt. However, because of the very lack
of consistency and predictability in the development of internal rail
flaws to allow such a firm conclusion to be drawn from the study,
consensus was instead reached to lower this section's 40-mgt maximum
tonnage limit between tests to a maximum of 30 mgt.
Selecting an appropriate frequency for rail testing is a complex
task involving many different factors including rail head wear,
accumulated tonnage, rail surface conditions, track geometry, track
support, steel specifications, temperature differentials, and residual
stresses. Taking into consideration the above factors, FRA's research
suggests that all of these criteria influence defect development (and
ultimately rail service failure rates) and are considered in the
determination of rail inspection frequencies when utilizing the
performance-based, self-adaptive test method.
For track owners without access to a sophisticated self-scheduling
algorithm to determine testing frequencies, FRA has posted an algorithm
program designed by the Volpe Center on the FRA Web site at
www.fra.dot.gov. The algorithm requires five inputs: (1) Service
failures per mile in the previous year; (2) detected defects per mile
in the previous year; (3) annual tonnage; (4) number of rail tests
conducted in the previous year; and (5) the targeted number of service
failures per mile. Once the input is complete, the algorithm will take
the average of two numbers when it calculates the number of rail tests.
The first number will be based on the service failure rate. The second
will be based on the total defect rate, which is the service defect
rate plus the detected defect rate. This rate of designated tests per
year for the designated segment will be the number of required tests
per year enforced by FRA for the segment.
In paragraph (c)(2), the final rule also includes the addition of
requirements for inspection of rail intended for reuse, or ``plug
rail.'' On March 8, 2006, FRA issued Notice of Safety Advisory 2006-02
(SA), which promulgated recommended industry guidelines for the reuse
of plug rail. 71 FR 11700. The recommendations in the SA consisted of
two options for assuring that reused rail was free from internal
defects. Specifically, FRA's SA recommended that the entire length of
any rail that is removed from track and stored for reuse be retested
for internal flaws. FRA also recommended that, recognizing that some
track owners do not have the equipment to test second-hand rail in
accordance with the recommendation above, track owners were encouraged
to develop a classification program intended to decrease the likelihood
that a second-hand rail containing defects would be installed back into
active track. In addition, FRA recommended that a highly visible,
permanent marking system be developed and used to mark defective rails
that railroads remove from track after identifying internal defects in
those rails.
During some of the first RITF discussions, NTSB expressed concern
over one aspect of FRA's SA: The guidance that provides that rail is
suitable for reuse if it has not accumulated more than 15 mgt since its
last valid rail test. NTSB suggested that such rail could experience up
to 55 mgt before its next inspection if it were put in track at a
location that had just been inspected and whose inspection frequency is
every 40 mgt. NTSB believed that all plug rail should be immediately
inspected prior to reuse.
NTSB also had concerns regarding the proposed rule language in
paragraph(c)(2), which would allow the accumulation of 30 mgt before
ensuring replacement rail is free from detectable defects. In its
comments on the NPRM, NTSB did not agree with FRA that some track
owners do not have the equipment to test secondhand rail in accordance
with NTSB's Safety Recommendation R-02-05, which NTSB believed should
be incorporated into the final rule in its entirety. R-02-05 states
that FRA should ``require railroads to conduct ultrasonic or other
appropriate inspections to ensure that rail used to replace defective
segments of existing rail is free from internal defects.''
During RITF discussions, track owners described their method for
assuring that rail intended for reuse is free of internal defects. In
general, it was found that most track owners perform an ultrasonic
inspection on rail intended for reuse while in the track and allow
accumulation of tonnage prior to removal, or they perform an inspection
and certification process of the rail after it has been taken out of
service and prior to re-installation. However, they stressed that plug
rail inspection requirements should not be overly burdensome and should
meet the same standards as any other rail inspections per the
regulations.
FRA shares the track owners' concerns about creating a standard for
rail inspection that would allow up to a 30-mgt accumulation on in-
service rail, but would mandate immediate inspection of plug rail prior
to reuse. Consequently, the final rule requires plug rail to be
inspected at the same frequency as conventional rail. This requirement
therefore supersedes FRA Safety Advisory 2006-02 and codifies current
industry practice by allowing the use of rail that has been previously
tested to be placed in track and retested at the normal frequency for
that track segment. Nonetheless, all else being equal, FRA does
recommend that the rail be tested prior to installation in track for
reuse, even though FRA believes that requiring the track owner to test
the rail immediately prior to re-installation is too restrictive.
Alternatively, FRA believes that the track owner should have knowledge
of the date the rail was last tested and ensure that the 30-mgt maximum
tonnage accumulation is not exceeded prior to retesting the rail. In
this regard, paragraph (c)(2) requires that the track owner be able to
verify that any plug installed after the effective date of this final
rule has not accumulated more than a total of 30 mgt in previous and
new locations since its last internal rail flaw test, before the next
test on the rail required by this section is performed. Thereafter, the
rail must be tested in accordance with the test frequency of the
designated segment in which it is installed.
FRA notes that the AAR, in its comments on the NPRM, requested that
the verification language proposed in paragraph (c)(2) be revised to
clarify that the regulation applies only to plug rail installed after
the regulation's effective date. Otherwise, AAR believed the text as
proposed in the NPRM would require railroads to identify each location
where rail was installed in the past and retest each plug location,
causing extra burden and expense.
FRA makes clear that it is not FRA's intent to require track owners
to identify each location where rail was installed prior to the
effective date of the final rule and retest each plug location, which
would be too costly and burdensome for most track owners. FRA is aware
that the majority of the plug rails that were previously installed have
been absorbed into the track owners' current inspection cycles and have
been tested while in track. Therefore, a requirement to re-inspect the
previously installed plug rails would be unnecessarily restrictive and
would not
[[Page 4249]]
have a significant impact on safety. Accordingly, paragraph (c)(2) in
the final rule makes clear that the verification requirement applies
only to plug rail installed after the regulation's effective date.
Similarly, in preparing the final rule FRA has modified paragraph
(c)(3) to make clear that the provision applies only after the
regulation's effective date.
Paragraph (d). Former paragraph (d) is redesignated as paragraph
(g) and revised, as discussed below. New paragraph (d) contains
restrictions that apply if the service failure target rate identified
in paragraph (a) is not achieved on a segment of track for two
consecutive twelve-month periods. FRA recognizes that the service
failure target rate may be exceeded within one defined twelve-month
period. Therefore, the track owner is allowed an additional year to
adjust its rail integrity management program to bring the service
failure rate on the offending track segment into compliance with the
requirements. If the service failure target rate is exceeded for two
consecutive twelve-month periods, the track owner is required to comply
with the requirements in paragraph (d) for either a minimum rail test
frequency or a speed restriction on the offending track segment.
In its comments on the NPRM, NTSB disagreed with the language
proposed in paragraph (d)(1) concerning the service failure rate. NTSB
stated that the performance-based, risk management approach proposed in
the NPRM may be a step in the right direction to mitigate risk of rail
failure. However, according to NTSB, in order to be consistent with
damage tolerance principles, the algorithms and methods used by the
track owners should have the capability to identify areas of high
stress that would suggest worn rail conditions, poor track support,
rail with high accumulated tonnage, or rail with high residual
stresses. NTSB stated that there was no systematic approach in the NPRM
that would assure that FRA could use the data to ensure acceptable
performance. Consequently, NTSB recommended that track owners should be
required to regularly report service failure information to FRA and
that FRA should review service failure data on a regular basis not only
across entire segments to assess the overall performance of the track
owner as proposed in the NPRM, but also in shorter lengths of track to
assess track owner performance in timely identification and remediation
of areas that are at high risk of failure.
In the final rule, FRA continues to support the rule text as
proposed in the NPRM. FRA believes that the remedial action for
inspection frequency in paragraph (d)(1)(i), which requires that the
segment be tested every 10 mgt if the performance target is not met for
two consecutive years, ensures that an optimal amount of inspection is
conducted in order to capture areas where accelerated defect
development is occurring and not restrict railroads so significantly
that they cannot inspect other segments as required by paragraph (a).
Further, during RITF meetings there was much discussion that the
practice of increased test frequency on localized areas would lead to
unmanageable amounts of test frequencies. The AAR noted that there is a
limited supply of inspection vehicle resources and test operators, and
that a greatly increased amount of test frequencies would not be
achievable by the railroads. FRA agrees, and notes that its rail
integrity specialists will be reviewing service failure data on a
regular basis. During these reviews, FRA will seek to identify any
instances where shorter lengths of track have high failure rates and
will follow up as necessary.
Paragraph (e). As noted above, FRA is redesignating former
paragraph (c) as paragraph (e) with some revision. Specifically, in
paragraph (e) FRA requires that each defective rail be marked with a
highly visible marking on both sides of the web and base except that,
where a side or sides of the web and base are inaccessible because of
permanent features, the highly visible marking may be placed on or next
to the head of the rail. This option to mark the rail head in certain
situations provides an alternative to the railroad in areas where the
web and base may not be accessible. Former paragraph (e) is
redesignated as paragraph (h) and revised, as discussed below.
Paragraph (f). As stated above, FRA redesignates former paragraph
(b) as paragraph (f) without substantive change.
Paragraph (g). Paragraph (g) addresses circumstances where a valid
search for internal rail defects cannot be made because of rail surface
conditions, equipment issues, or other factors. Several types of
technologies are presently employed to continuously search for internal
rail defects, some capable of displaying and monitoring search signal
returns. A continuous search is intended to mean an uninterrupted
search by whatever technology is being used, so that there are no
segments of rail that go untested. If the test is interrupted, e.g., as
a result of rail surface conditions that inhibit the transmission or
return of the signal, then the test over that segment of rail may not
be valid because it was not continuous. Therefore, in the final rule, a
valid search for internal rail defects is defined in paragraph (j),
below, as a ``valid test'' during which the equipment is performing as
intended and equipment responses are interpreted by a qualified
operator as defined in Sec. 213.238. In conducting a valid search, the
operator needs to determine that the test has not been compromised due
to environmental contamination, rail conditions, or test equipment
performance.
Paragraph (h). FRA redesignates former paragraph (e) as paragraph
(h) and revises it. In paragraph (h), FRA specifies the options
available to a railroad following a non-test. At least one of these
options must be exercised prior to the expiration of the time or
tonnage limits as specified in paragraph (a) or (c) of this section.
Paragraph (i). FRA adds new paragraph (i) to require that the rail
flaw detector car operator be qualified as defined in new Sec.
213.238, ``Qualified operator,'' which prescribes minimum training,
evaluation, and documentation requirements for personnel performing in
this occupation.
Paragraph (j). FRA adds paragraph (j) to provide new definitions
for terms that are used in this section. These terms are applicable
only to this section.
Hazardous materials route. FRA defines ``hazardous materials
route'' for purposes of determining the appropriate service failure
target rate pursuant to paragraph (a) of this section. ``Hazardous
materials route'' means track over which a minimum of 10,000 car loads
or intermodal portable tank car loads of hazardous materials as defined
in 49 CFR 171.8 travel over a period of one calendar year; or track
over which a minimum of 4,000 car loads or intermodal portable tank car
loads of the hazardous materials specified in 49 CFR 172.820 travel, in
a period of one calendar year.
In its comments on the NPRM, UP raised concern that the definition
of ``hazardous materials route'' proposed in the NPRM did not mirror
the intent of the RITF. UP believed that, as proposed in the NPRM, the
definition would apply to certain movements of hazardous materials over
``any track of any class,'' when the intent was to apply the definition
only to Class 3 or higher track classes.
In the final rule, FRA defines ``hazardous materials route''
consistent with the RITF's intent that the term apply only to track
Classes 3 through 5, as the meaning was inadvertently changed in
preparing the NPRM. However, FRA believes that it is
[[Page 4250]]
unnecessary and potentially confusing to specify in the definition that
the term applies only to track Classes 3 through 5. The definition
applies only to specific provisions of Sec. 213.237 and only to Class
3, 4, or 5 track, or all three depending on the circumstances.
Consequently, removing any mention of class of track in the definition
is clearer and more concise. Separately, FRA notes that the RSAC
consensus language recommended that the rule apply to those tracks
carrying the defined hazardous materials ``over a period of one year,''
which could be construed as a rolling 12-month timeframe. To ensure
that the interpretation of this period is consistent, and applied as
intended, the definition makes clear that this period is ``one calendar
year.''
Plug rail. FRA defines ``plug rail'' to mean a length of rail that
has been removed from one track location and stored for future use as a
replacement rail at another location.
Service failure. FRA defines ``service failure'' to mean a broken
rail occurrence, the cause of which is determined to be a compound
fissure, transverse fissure, detail fracture, or vertical split head.
Only the listed fatigue defects, i.e., compound fissure, transverse
fissure, detail fracture, or vertical split head, are required to be
utilized for determining the fatigue service failure rate. Since other
defect types are more likely to go undetected, and how well defects can
be detected is influenced by conditions other than fatigue, other
defect types are not included in the service failure rate calculation.
Valid search. FRA provides a definition of ``valid search'' to help
ensure that valid rail flaw detection tests under this section are
conducted. Under this definition, the test equipment must perform as
intended and equipment responses must be properly interpreted by a
qualified operator as defined in Sec. 213.238.
Section 213.238 Qualified Operator
FRA adds this new section to require that any entity that conducts
rail flaw detection have a documented training program to ensure that a
rail flaw detection equipment operator is qualified to operate each of
the various types of equipment currently utilized in the industry for
which he or she is assigned, and that proper training is provided when
new rail flaw detection technologies are utilized.
In its comments on the NPRM, the AAR noted that this proposed
section was inconsistent in specifying who bears the responsibility for
evaluating a rail flaw detector car operator's training. The AAR
believed the NPRM suggested that railroads must ensure that there are
training programs in place and qualified operators but that the
operators' employers are responsible for actually providing the
training and qualifying the operators. The AAR also noted that the
responsibility of the employer of the personnel operating the rail flaw
detection equipment is to provide training and qualification
requirements, conduct training and testing, and supply training and
qualification credentials. The AAR stated that in many cases the rail
flaw detection equipment is proprietary and that the railroads would
have neither the information nor the expertise necessary for such
training and qualification. The AAR therefore recommended that FRA
clarify Sec. 213.238 to state that the provider of the rail flaw
detection operator is responsible for the training and qualification
requirements.
FRA is aware that it is the responsibility of the employer of the
personnel operating the rail flaw detection equipment to develop
training and qualification requirements, conduct training and testing,
and supply training and qualification credentials. FRA concurs that the
rail flaw detection equipment is often proprietary and that the track
owner may not have the information or the expertise necessary for such
training and qualification. For that reason, the final rule imposes the
responsibility for implementing this section principally on the
provider of the rail flaw detection equipment, which may of course be
the track owner itself. However, FRA does believe that it is the
responsibility of the track owner to reasonably ensure that any
operator of rail flaw detection equipment over its track is qualified
to conduct an inspection in accordance with the training and
qualification requirements in this section, because the track owner is
ultimately responsible for the conformance of its track and rail with
the requirements of the Track Safety Standards. This responsibility is
incorporated into paragraph (a).
As provided in paragraph (b), each operator of rail flaw detection
equipment must have documentation from his or her employer that
designates his or her qualifications to perform the various functions
associated with the flaw detection process. Specifically, the
requirements help ensure that each operator is able to conduct a valid
search for internal rail flaws, determine that the equipment is
functioning properly at all times, properly interpret the test results,
and understand test equipment limitations.
In paragraph (c), the operator must receive a minimum amount of
documented, supervised training according to the rail flaw detection
equipment provider's training program. FRA understands that this
training may not be entirely held within the classroom environment and
is in agreement that the employer should have the flexibility to
determine the training process that is appropriate for demonstrating
compliance. The operator is required to demonstrate proficiency for
each type of equipment the employer intends the operator to use, and
documentation must be available to FRA to verify the qualification.
As provided in paragraph (d), operator reevaluation and, as
necessary, refresher training is required in accordance with the
documented training program. The employer is provided flexibility to
determine the process used in reevaluating qualified operators,
including the frequency of operator reevaluation. The reevaluation
process shall require that the employee successfully complete a
recorded examination and demonstrate proficiency to the employer on the
specific equipment type(s) to be operated. The reevaluation and
recurrent training may also consist of a periodic review of test data
submitted by the operator.
In paragraph (e), FRA requires that the employer maintain a written
or electronic record of each operator's qualification. The record must
include the operator's name, type of equipment qualification, date of
initial qualification, and most recent re-evaluation of his or her
qualifications, if any. This paragraph is intended to ensure consistent
recordkeeping and allow FRA to accurately verify compliance.
FRA provides in paragraph (f) that rail flaw detection equipment
operators who have demonstrated proficiency in the operation of rail
flaw detection equipment prior to publication of this final rule be
considered qualified to operate the equipment as designated by the
employer. Such an operator must thereafter undergo reevaluation in
accordance with paragraph (d) of this section. Any employee that is
considered for the position of qualified operator subsequent to the
publication of this final rule must be qualified in accordance with
paragraph (c) of this section.
Finally, in paragraph (g) FRA requires that the records
specifically associated with the operator qualification process be
maintained at a designated location and made available to FRA as
requested, to assist in verifying compliance.
[[Page 4251]]
Section 213.241 Inspection Records
This section contains requirements for keeping, handling, and
making available records of track inspections required in accordance
with subpart F.
Paragraphs (a) and (b) remain unchanged.
FRA revises paragraph (c) to require that internal rail inspection
records include the date of inspection, track identification and
milepost for each location tested, type of defect found and size if not
removed prior to the resumption of rail traffic, and initial remedial
action as required by Sec. 213.113. Paragraph (c) also requires that
the records document all tracks that do not receive a valid test
pursuant to Sec. 213.237(g). These changes respond to a recommendation
arising out of the report by DOT's OIG, ``Enhancing the Federal
Railroad Administration's Oversight of Track Safety Inspections,''
referenced above. The OIG recommended that FRA ``[r]evise its track
safety regulations for internal rail flaw testing to require the
railroads to report all track locations (milepost numbers or track
miles) covered during internal rail flaw testing.'' See OIG report at
p. 8. FRA has revised this section, accordingly. The last sentence of
former paragraph (c) is moved to paragraph (d), as discussed below.
FRA redesignates former paragraph (d) as paragraph (f). In its
place, FRA slightly modifies the last sentence in former paragraph (c)
and redesignates it as paragraph (d). Paragraph (d) requires the track
owners to maintain the rail inspection records at least for two years
after an inspection has occurred and for one year after the initial
remedial action has been taken. This information is vital for FRA to
determine compliance with the rail integrity and inspection
requirements in Sec. 213.113 and Sec. 213.237.
FRA redesignates former paragraph (e) as paragraph (g) without
substantive change. In new paragraph (e), rail inspection records must
be maintained to demonstrate compliance with Sec. 213.237(a). This
requirement is intended to provide sufficient information to determine
that accurate data concerning detected defects is utilized by the
railroads as input into the performance-based test frequency formula.
During RITF discussions, track owners asked that FRA requests for
records of rail inspections demonstrating compliance with required test
frequencies be made by a designated FRA Rail Integrity Specialist; each
track owner would then designate a person within its organization whom
the Rail Integrity Specialists would contact when requesting records of
rail inspections. FRA agrees that this suggested approach is an
efficient way to obtain inspection records and FRA intends to adopt
this approach through guidance in FRA's Track Safety Compliance Manual.
As discussed above, FRA redesignates former paragraph (d) as
paragraph (f) without substantive change. Paragraph (f) provides that
track inspection records be made available for inspection and copying
by FRA upon request.
Finally, as discussed above, FRA redesignates former paragraph (e)
as paragraph (g) without substantive change. Paragraph (g) contains the
requirements for maintaining and retrieving electronic records of track
and rail inspections.
Appendix B to Part 213--Schedule of Civil Penalties
Appendix B to part 213 contains a schedule of civil penalties for
use in connection with this part. Because such penalty schedules are
statements of agency policy, notice and comment are not required prior
to their issuance. See 5 U.S.C. 553(b)(3)(A). Accordingly, FRA is
amending the penalty schedule to reflect the addition of a new section
in this part, Sec. 213.238, Qualified operator.
VIII. Regulatory Impact and Notices
A. Executive Orders 12866 and 13563, and DOT Regulatory Policies and
Procedures
This final rule has been evaluated in accordance with existing
policies and procedures and determined to be non-significant under both
Executive Orders 12866 and 13563 and DOT policies and procedures. See
44 FR 11034; February 26, 1979. FRA has prepared and placed in the
docket a regulatory evaluation addressing the economic impact of this
final rule.
As part of the regulatory evaluation, FRA has assessed the
quantitative costs from the implementation of this rule and has a high
degree of confidence that the majority of the rail industry is already
in compliance with the new requirements; therefore, there are minimal
costs associated with this rule. FRA's analysis follows DOT's revised
``Guidance on the Economic Value of a Statistical Life in US Department
of Transportation Analyses,'' published in March 2013. Based on real
wage growth forecasts from the CBO, DOT's guidance estimates that there
will be 1.07 percent annual growth rate in median real wages over a 20-
year period (2014-2034). Real wages represent the purchasing power of
nominal wages. FRA assumed an income elasticity of 1.0 and adjusted the
Value of Statistical Life (VSL) in future years in the same way. VSL is
the basis for valuing avoided casualties. FRA's analysis further
accounts for expected wage growth by adjusting the taxable wage
component of labor costs. Other non-labor hour-based costs and benefits
are not impacted.
In analyzing the benefits of the final rule, FRA estimates that
over a 20-year period the industry will save $62.9 million, with a
present value (PV), discounted at 7 percent, of $35.5 million. This
cost-benefit analysis shows that the potential benefits from the rule
will exceed the total costs. In fact, the estimated benefit shows an
overall increase of 2.6% compared to the estimates provided in the
NPRM. Part of this increase is due to the application of the CBO's real
wage forecast, which adjusts the annual growth rate by 1.07 percent
annually. FRA also determined that the initial implementation year
would be 2014; therefore, all wages have been adjusted accordingly. The
change in the initial implementation year accounts for the remainder of
the increased benefits.
FRA considered the industry costs associated with the final rule,
which include: New requirements for effective rail inspection
frequencies, changes to rail flaw remedial actions, minimum
qualification requirements for rail flaw detection equipment operators,
and new requirements for rail inspection records. The bulk of this
regulation revises FRA's Track Safety Standards by codifying the
industry's current good practices. The only entities that may be
impacted by portions of this rule are Class III railroads with Class 3,
4, or 5 track. For more details, please see the regulatory evaluation
found in the docket.
FRA anticipates that this rulemaking will enhance safety by helping
to allocate more time to rail inspections, increasing the likelihood of
detecting more serious rail defects sooner, ensuring that qualified
operators conduct rail inspections, and including more specific
information in rail inspection records for analysis and compliance
purposes. The main benefit associated with this rule is derived from
granting railroads a four-hour window to verify certain defects found
during an inspection. The defects subject to the deferred verification
allowance are considered less likely to cause immediate rail failure,
and require less restrictive remedial action. However, without the
additional time to verify these defects, railroads must stop their
inspections to avoid a possible civil penalty. The additional time both
permits railroads to continue their
[[Page 4252]]
inspections and search for more serious defects and avoids the cost of
paying their internal inspection crews or renting a rail flaw detector
car an additional half day, saving the industry approximately $8,400
per day. FRA believes the value of the anticipated benefits will easily
justify the cost of implementing the final rule.
B. Regulatory Flexibility Act and Executive Order 13272
To ensure potential impacts of rules on small entities are properly
considered, FRA has developed this final rule in accordance with
Executive Order 13272 (``Proper Consideration of Small Entities in
Agency Rulemaking'') and DOT's procedures and policies to promote
compliance with the Regulatory Flexibility Act of 1980 (5 U.S.C. 601 et
seq.).
The Regulatory Flexibility Act requires an agency to review
regulations to assess their impact on small entities. An agency must
prepare a regulatory flexibility analysis (RFA) unless it determines
and certifies that a rule, if promulgated, would not have a significant
economic impact on a substantial number of small entities.
This final rule amends the Federal Track Safety Standards to
improve rail flaw detection processes and promote safety in railroad
operations. In particular, FRA is specifying minimum qualification
requirements for rail flaw detection equipment operators, as well as
revising the requirements for effective rail inspection frequencies,
rail flaw remedial actions, and rail inspection records. FRA is also
removing regulatory requirements concerning joint bar fracture
reporting.
(1) Description of Regulated Entities and Impacts: The ``universe''
of the entities to be considered generally includes only those small
entities that are reasonably expected to be directly regulated by this
action. This final rule directly affects Class I, Class II, and Class
III railroads that operate over Class 3, 4, or 5 track.
``Small entity'' is defined in 5 U.S.C. 601. Section 601(3) defines
a ``small entity'' as having the same meaning as ``small business
concern'' under section 3 of the Small Business Act. This includes any
small business concern that is independently owned and operated, and is
not dominant in its field of operation. Section 601(4) likewise
includes within the definition of this term not-for-profit enterprises
that are independently owned and operated, and are not dominant in
their field of operation. The U.S. Small Business Administration (SBA)
stipulates in its size standards that the largest a railroad business
firm that is ``for profit'' may be and still be classified as a ``small
entity'' is 1,500 employees for ``Line Haul Operating Railroads'' and
500 employees for ``Switching and Terminal Establishments.''
Additionally, 5 U.S.C. 601(5) defines as ``small entities'' governments
of cities, counties, towns, townships, villages, school districts, or
special districts with populations less than 50,000.
Federal agencies may adopt their own size standards for small
entities in consultation with SBA and in conjunction with public
comment. Pursuant to that authority, FRA has published a final
statement of agency policy that formally establishes ``small entities''
or ``small businesses'' as being railroads, contractors, and hazardous
materials shippers that meet the revenue requirements of a Class III
railroad as set forth in 49 CFR 1201.1-1, which is $20 million or less
in inflation-adjusted annual revenues; and commuter railroads or small
governmental jurisdictions that serve populations of 50,000 or less.
See 68 FR 24891, May 9, 2003, codified at appendix C to 49 CFR part
209. The $20 million-limit is based on the Surface Transportation
Board's revenue threshold for a Class III railroad. Railroad revenue is
adjusted for inflation by applying a revenue deflator formula in
accordance with 49 CFR 1201.1-1. FRA is using this definition for this
rulemaking.
Railroads: FRA regulates approximately 782 railroads. There are 7
Class I freight railroads and 10 Class II railroads, none of which are
considered to be small. There are a total of 29 commuter/passenger
railroads, including Amtrak, affected by this rule. However, most of
the affected commuter railroads are part of larger public
transportation agencies that receive Federal funds and serve major
jurisdictions with populations greater than 50,000.
The level of costs incurred by each railroad should generally vary
in proportion to the number of miles of Class 3, 4, or 5 track. For
instance, railroads with less track should have lower overall costs
associated with implementing the standards. There are 738 Class III
railroads, of which, only 58 are affected by this rule. However, FRA
has confirmation that the practices of 51 of these small railroads
already conform with the requirements of this regulation. FRA believes
that the practices of the remaining 7 Class III railroads also conform
with the requirements of this regulation, and that no small entity will
be negatively impacted by this regulation as a result. FRA published
this analysis in the Initial Regulatory Flexibility Analysis (IRFA)
that accompanied the NPRM and requested comments. No comments were
received on FRA's analysis of the rule's impact on small entities. Even
if the 7 Class III railroads were impacted, the economic impact on them
would likely not be significant.
If these 7 small railroads that FRA believes are in compliance with
the rule are in fact not in compliance, the added costs would be
minimal. Seven railroads would not be a substantial number of the 738
Class III railroads. FRA estimates that it would cost a Class III
railroad $2,000 per day to rent a rail flaw detector car. The average
Class III railroad that owns Class 3, 4, or 5 track has approximately
70 miles of track. FRA estimates it would take 3 days to inspect each
railroad's entire track. The total cost per railroad would be $6,000
per year, for the base year. FRA has a high level of confidence that
these railroads are already inspecting their track at least once a
year. However, if these entities are not in compliance, FRA believes a
cost of $6,000 per year would not be a significant economic impact on
any railroad.
During the public comment period following the NPRM, FRA did not
receive any comments discussing the IRFA or Executive Order 13272. FRA
certifies that the final rule will not have any significant economic
impact on the competitive position of small entities, or on the small
entity segment of the railroad industry as a whole.
(2) Certification: Pursuant to the Regulatory Flexibility Act (5
U.S.C. 605(b)), FRA certifies that this final rule will not have a
significant economic impact on a substantial number of small entities.
Although a substantial number of small railroads will be affected by
the final rule, none of these entities will be significantly impacted.
C. Paperwork Reduction Act
The information collection requirements in this final rule are
being submitted for approval to the Office of Management and Budget
(OMB) under the Paperwork Reduction Act of 1995, 44 U.S.C. 3501 et seq.
The sections that contain the current and new information collection
requirements and the estimated time to fulfill each requirement are as
follows:
[[Page 4253]]
----------------------------------------------------------------------------------------------------------------
Total annual Average time per Total annual
CFR Section Respondent universe responses response burden hours
----------------------------------------------------------------------------------------------------------------
213.4--Excepted track:
--Designation of track as 236 railroads...... 20 orders.......... 15 minutes......... 5
excepted.
--Notification to FRA about 236 railroads...... 15 notifications... 10 minutes......... 3
removal of excepted track.
213.5--Responsibility for 728 railroads...... 10 notifications... 8 hours............ 80
compliance.
213.7--Designation of qualified
persons to supervise certain
renewals and inspect track:
--Designations............... 728 railroads...... 1,500 names........ 10 minutes......... 250
--Employees trained in CWR 37 railroads....... 80,000 tr. 8 hours............ 640,000
procedures. employees.
--Written authorizations and 37 railroads....... 80,000 auth. + 10 minutes + 60 93,333
recorded exams. 80,000 exams. minutes.
--Designations (partially 37 railroads....... 250 names.......... 10 minutes......... 42
qualified) under paragraph
(c) of this section.
213.17--Waivers.................. 728 railroads...... 6 petitions........ 24 hours........... 144
213.57--Curves; elevation and
speed limitations:
--Request to FRA for vehicle 728 railroads...... 2 requests......... 40 hours........... 80
type approval.
--Written notification to FRA 728 railroads...... 2 notifications.... 8 hours............ 16
prior to implementation of
higher curving speeds.
--Written consent of track 728 railroads...... 2 written consents. 45 minutes......... 2
owners obtained by railroad
providing service over that
track.
213.110--Gage restraint
measurement systems (GRMS):
--Implementing GRMS--notices 728 railroads...... 5 notifications + 1 45 minutes/4 hours. 8
& reports. tech rpt.
--GRMS vehicle output reports 728 railroads...... 50 reports......... 5 minutes.......... 4
--GRMS vehicle exception 728 railroads...... 50 reports......... 5 minutes.......... 4
reports.
--GRMS/PTLF--procedures for 728 railroads...... 4 proc. docs....... 2 hours............ 8
data integrity.
--GRMS training programs/ 728 railroads...... 2 programs + 5 16 hours........... 112
sessions. sessions.
--GRMS inspection records.... 728 railroads...... 50 records......... 2 hours............ 100
213.118--Continuous welded rail
(CWR); plan review and approval:
--Plans w/written procedures 279 railroads...... 279 plans.......... 4 hours............ 1,116
for CWR.
--Notification to FRA and RR 279 RRs/80,000 279 + 80,000 15 minutes + 2 2,737
employees of CWR plan employees. notifications. minutes.
effective date.
--Written submissions after 728 railroads...... 20 written 2 hours............ 40
plan disapproval. submissions.
--Final FRA disapproval and 728 railroads...... 20 amended plans... 1 hour............. 20
plan amendment.
213.119--Continuous welded rail
(CWR); plan contents:
--Annual CWR training of 37 railroads....... 80,000 tr. 30 minutes......... 40,000
employees. employees.
--Recordkeeping.............. 279 railroads...... 2,000 records...... 10 minutes......... 333
--Recordkeeping for CWR rail 279 railroads...... 360,000 rcds....... 2 minutes.......... 12,000
joints.
--Periodic records for CWR 279 railroads...... 480,000 rcds....... 1 minute........... 8,000
rail joints.
--Copy of track owner's CWR 279 railroads...... 279 manuals........ 10 minutes......... 47
procedures.
213.233--Track inspections-- 728 railroads...... 12,500 notations... 1 minute........... 208
Notations.
213.237--Inspection of rail (New
Requirements):
--Detailed request to FRA to 10 railroads....... 50 requests........ 15 minutes......... 13
change designation of a rail
inspection segment or
establish a new segment.
--Notification to FRA and all 10 railroads....... 50 notices + 120 15 minutes......... 43
affected employees of notices/bulletins.
designation's effective date
after FRA's approval/
conditional approval.
--Notice to FRA that service 10 railroads....... 12 notices......... 15 minutes......... 3
failure rate target in
paragraph (a) of this
section is not achieved.
--Explanation to FRA as to 10 railroads....... 12 letters of 15 minutes......... 6
why performance target was explanation + 12
not achieved and provision plans.
to FRA of remedial action
plan.
213.241--Inspection records...... 728 railroads...... 1,542,089 records.. Varies............. 1,672,941
213.303--Responsibility for 2 railroads........ 1 notification..... 8 hours............ 8
compliance.
213.305--Designation of qualified 2 railroads........ 20 designations.... 10 minutes......... 3
individuals; general
qualifications Designations
(partially qualified).
213. 317--Waivers................ 2 railroads........ 1 petition......... 80 hours........... 80
213.329--Curves; elevation and
speed limitations:
--FRA approval of qualified 2 railroads........ 2 documents........ 80 hours........... 160
vehicle types based on
results of testing.
[[Page 4254]]
--Written notification to FRA 2 railroads........ 3 notifications.... 40 hours........... 120
prior to implementation of
higher curving speeds.
--Written consent of other 2 railroads........ 3 written consents. 45 minutes......... 2
affected track owners
obtained by railroad.
213.333--Automated vehicle-based
inspection systems:
--Request for atypical 10 railroads....... 1 request.......... 8 hours............ 8
measurements.
--TGMS output/exception 10 railroads....... 18 reports......... 20 hours........... 360
reports.
--Track/vehicle performance 10 railroads....... 13 reports/records. 20 hours........... 260
measurement system: copies
of most recent exception
reports/additional records.
--Notification to track 10 railroads....... 10 notices......... 40 hours........... 400
personnel when onboard
accelerometers indicate
track related problem.
--Requests for an alternate 10 railroads....... 10 requests........ 40 hours........... 400
location for device
measuring lateral
accelerations.
--Report to FRA providing 10 railroads....... 4 reports.......... 8 hours............ 32
analysis of collected
monitoring data.
213.341--Initial inspection of
new rail and welds:
--Mill inspection............ 2 railroads........ 2 reports.......... 16 hours........... 32
--Welding plant inspection... 2 railroads........ 2 reports.......... 16 hours........... 32
--Inspection of field welds.. 2 railroads........ 125 records........ 20 minutes......... 42
213.343--Continuous welded rail 2 railroads........ 150 records........ 10 minutes......... 25
(CWR).
213.345--Vehicle/track system
qualification:
--Vehicle qualification 10 railroads....... 10 programs........ 120 hours.......... 1,200
program for all vehicle
types operating at track
Class 6 speeds or above or
at curving speeds above 5
inches of cant deficiency.
--Previously qualified 10 railroads....... 10 programs........ 80 hours........... 800
vehicle types qualification
programs.
--Written consent of other 10 railroads....... 1 written consent.. 8 hours............ 8
affected track owners
obtained by railroad.
213.347--Automotive or railroad
crossings at grade:
--Protection plans........... 1 railroad......... 2 plans............ 8 hours............ 16
213.369--Inspection records:
--Record of inspection of 2 railroads........ 500 records........ 1 minute........... 8 hours
track.
--Internal defect inspections 2 railroads........ 50 records......... 5 minutes.......... 4
and remedial action taken.
----------------------------------------------------------------------------------------------------------------
All estimates include the time for reviewing instructions;
searching existing data sources; gathering or maintaining the needed
data; and reviewing the information. For information or a copy of the
paperwork package that is being submitted to OMB, please contact Mr.
Robert Brogan, Information Clearance Officer, Federal Railroad
Administration, at 202-493-6292 (Robert.Brogan@dot.gov), or Ms.
Kimberly Toone, Records Management Officer, Federal Railroad
Administration, at 202-493-6132 (Kim.Toone@dot.gov).
Organizations and individuals desiring to submit comments on the
collection of information requirements should direct them to the Office
of Management and Budget, Office of Information and Regulatory Affairs,
Washington, DC 20503, Attention: FRA Desk Officer. Comments may also be
sent via email to the Office of Management and Budget at the following
address: oira_submissions@omb.eop.gov.
mailto:victor.angelo@fra.dot.gov
OMB is required to make a decision concerning the collection of
information requirements contained in this final rule between 30 and 60
days after publication of this document in the Federal Register.
Therefore, a comment to OMB is best assured of having its full effect
if OMB receives it within 30 days of publication.
FRA cannot impose a penalty on persons for violating information
collection requirements that do not display a current OMB control
number, if required. FRA intends to obtain current OMB control numbers
for any new information collection requirements resulting from this
rulemaking action prior to the effective date of this final rule. The
OMB control number, when assigned, will be announced by separate notice
in the Federal Register.
D. Environmental Impact
FRA has evaluated this final rule in accordance with its
``Procedures for Considering Environmental Impacts'' (FRA's Procedures)
(64 FR 28545, May 26, 1999) as required by the National Environmental
Policy Act (42 U.S.C. 4321 et seq.), other environmental statutes,
Executive Orders, and related regulatory requirements. FRA has
determined that this action is not a major FRA action (requiring the
preparation of an environmental impact statement or environmental
assessment) because it is categorically excluded from detailed
environmental review pursuant to section 4(c)(20) of FRA's Procedures.
64 FR 28547, May 26, 1999. In accordance with section 4(c) and (e) of
FRA's Procedures, the agency has further concluded that no
extraordinary circumstances exist with respect to this final rule that
might trigger the need for a more detailed environmental review. As a
result, FRA finds that this final rule is not a major Federal action
[[Page 4255]]
significantly affecting the quality of the human environment.
E. Federalism Implications
Executive Order 13132, ``Federalism'' (64 FR 43255, Aug. 10, 1999),
requires FRA to develop an accountable process to ensure ``meaningful
and timely input by State and local officials in the development of
regulatory policies that have federalism implications.'' ``Policies
that have federalism implications'' are defined in the Executive Order
to include regulations that have ``substantial direct effects on the
States, on the relationship between the national government and the
States, or on the distribution of power and responsibilities among the
various levels of government.'' Under Executive Order 13132, the agency
may not issue a regulation with federalism implications that imposes
substantial direct compliance costs and that is not required by
statute, unless the Federal government provides the funds necessary to
pay the direct compliance costs incurred by State and local governments
or the agency consults with State and local government officials early
in the process of developing the regulation. Where a regulation has
federalism implications and preempts State law, the agency seeks to
consult with State and local officials in the process of developing the
regulation.
FRA has analyzed this final rule in accordance with the principles
and criteria contained in Executive Order 13132. This final rule will
not have a substantial direct effect on the States, on the relationship
between the Federal government and the States, or on the distribution
of power and responsibilities among the various levels of government.
FRA has also determined that this final rule will not impose
substantial direct compliance costs on State and local governments.
Therefore, the consultation and funding requirements of Executive Order
13132 do not apply.
Moreover, FRA notes that RSAC, which recommended the majority of
this final rule, has as permanent members two organizations
representing State and local interests: AASHTO and ASRSM. Both of these
State organizations concurred with the RSAC recommendations made in
this rulemaking. RSAC regularly provides recommendations to the
Administrator of FRA for solutions to regulatory issues that reflect
significant input from its State members. To date, FRA has received no
indication of concerns about the federalism implications of this final
rule from these representatives or from any other representatives of
State government.
However, this final rule could have preemptive effect by operation
of law under 49 U.S.C 20106 (sec. 20106). Section 20106 provides that
States may not adopt or continue in effect any law, regulation, or
order related to railroad safety or security that covers the subject
matter of a regulation prescribed or order issued by the Secretary of
Transportation (with respect to railroad safety matters) or the
Secretary of Homeland Security (with respect to railroad security
matters), except when the State law, regulation, or order qualifies
under the ``local safety or security hazard'' exception to section
20106.
In sum, FRA has analyzed this final rule in accordance with the
principles and criteria contained in Executive Order 13132. As
explained above, FRA has determined that this final rule has no
federalism implications, other than the possible preemption of State
laws under sec. 20106. Accordingly, FRA has determined that preparation
of a federalism summary impact statement for this final rule is not
required.
F. Unfunded Mandates Reform Act of 1995
Pursuant to section 201 of the Unfunded Mandates Reform Act of 1995
(Pub. L. 104-4, 2 U.S.C. 1531), each Federal agency ``shall, unless
otherwise prohibited by law, assess the effects of Federal regulatory
actions on State, local, and tribal governments, and the private sector
(other than to the extent that such regulations incorporate
requirements specifically set forth in law).'' Section 202 of the Act
(2 U.S.C. 1532) further requires that ``before promulgating any general
notice of proposed rulemaking that is likely to result in the
promulgation of any rule that includes any Federal mandate that may
result in the expenditure by State, local, and tribal governments, in
the aggregate, or by the private sector, of $100,000,000 or more
(adjusted annually for inflation) in any 1 year, and before
promulgating any final rule for which a general notice of proposed
rulemaking was published, the agency shall prepare a written
statement'' detailing the effect on State, local, and tribal
governments and the private sector. This final rule will not result in
the expenditure, in the aggregate, of $100,000,000 or more (as adjusted
annually for inflation) in any one year, and thus preparation of such a
statement is not required.
G. Energy Impact
Executive Order 13211 requires Federal agencies to prepare a
Statement of Energy Effects for any ``significant energy action.'' See
66 FR 28355 (May 22, 2001). Under the Executive Order a ``significant
energy action'' is defined as any action by an agency that promulgates
or is expected to lead to the promulgation of a final rule or
regulation, including notices of inquiry, advance notices of proposed
rulemaking, and notices of proposed rulemaking: (1)(i) That is a
significant regulatory action under Executive Order 12866 or any
successor order, and (ii) is likely to have a significant adverse
effect on the supply, distribution, or use of energy; or (2) that is
designated by the Administrator of the Office of Information and
Regulatory Affairs as a significant energy action.
FRA has evaluated this final rule in accordance with Executive
Order 13211. FRA has determined that this final rule is not likely to
have a significant adverse effect on the supply, distribution, or use
of energy. Consequently, FRA has determined that this final rule is not
a ``significant energy action'' within the meaning of the Executive
Order.
H. Privacy Act Statement
Anyone is able to search the electronic form of any comment or
petition for reconsideration received into any of DOT's dockets by the
name of the individual submitting the comment or petition (or signing
the comment or petition, if submitted on behalf of an association,
business, labor union, etc.). Please see the privacy notice at https://www.regulations.gov/#!privacyNotice. You may review DOT's complete
Privacy Act Statement published in the Federal Register on April 11,
2000 (Volume 65, Number 70, Pages 19477-78), or you may visit https://www.dot.gov/privacy.html.
List of Subjects in 49 CFR Part 213
Penalties, Railroad safety, Reporting and recordkeeping
requirements.
The Rule
For the reasons discussed in the preamble, FRA amends part 213 of
chapter II, subtitle B of title 49, Code of Federal Regulations, as
follows:
PART 213--[AMENDED]
0
1. The authority citation for part 213 continues to read as follows:
Authority: 49 U.S.C. 20102-20114 and 20142; Sec. 403, Div. A,
Public Law 110-432, 122 Stat. 4885; 28 U.S.C. 2461, note; and 49 CFR
1.89.
[[Page 4256]]
Subpart A--General
0
2. Revise Sec. 213.3(b) to read as follows:
Sec. 213.3 Application.
* * * * *
(b) This part does not apply to track:
(1) Located inside an installation that is not part of the general
railroad system of transportation (i.e., a plant railroad). As used in
this part, a plant railroad means a plant or installation that owns or
leases a locomotive, uses that locomotive to switch cars throughout the
plant or installation, and is moving goods solely for use in the
facility's own industrial processes. The plant or installation could
include track immediately adjacent to the plant or installation if the
plant railroad leases the track from the general system railroad and
the lease provides for (and actual practice entails) the exclusive use
of that track by the plant railroad and the general system railroad for
purposes of moving only cars shipped to or from the plant. A plant or
installation that operates a locomotive to switch or move cars for
other entities, even if solely within the confines of the plant or
installation, rather than for its own purposes or industrial processes,
will not be considered a plant railroad because the performance of such
activity makes the operation part of the general railroad system of
transportation. Similarly, this exclusion does not apply to track over
which a general system railroad operates, even if that track is located
within a plant railroad;
(2) Used exclusively for tourist, scenic, historic, or excursion
operations that are not part of the general railroad system of
transportation. As used in this part, tourist, scenic, historic, or
excursion operations that are not part of the general railroad system
of transportation means a tourist, scenic, historic, or excursion
operation conducted only on track used exclusively for that purpose
(i.e., there is no freight, intercity passenger, or commuter passenger
railroad operation on the track); or
(3) Used exclusively for rapid transit operations in an urban area
that are not connected to the general railroad system of
transportation.
Subpart D--Track Structure
0
3. Revise Sec. 213.113 to read as follows:
Sec. 213.113 Defective rails.
(a) When an owner of track learns that a rail in the track contains
any of the defects listed in the table contained in paragraph (c) of
this section, a person designated under Sec. 213.7 shall determine
whether the track may continue in use. If the designated person
determines that the track may continue in use, operation over the
defective rail is not permitted until--
(1) The rail is replaced or repaired; or
(2) The remedial action prescribed in the table contained in
paragraph (c) of this section is initiated.
(b) When an owner of track learns that a rail in the track contains
an indication of any of the defects listed in the table contained in
paragraph (c) of this section, the track owner shall verify the
indication. The track owner must verify the indication within four
hours, unless the track owner has an indication of the existence of a
defect that requires remedial action A, A2, or B identified in the
table contained in paragraph (c) of this section, in which case the
track owner must immediately verify the indication. If the indication
is verified, the track owner must--
(1) Replace or repair the rail; or
(2) Initiate the remedial action prescribed in the table contained
in paragraph (c) of this section.
(c) A track owner who learns that a rail contains one of the
following defects shall prescribe the remedial action specified if the
rail is not replaced or repaired, in accordance with this paragraph's
table:
Remedial Action Table
--------------------------------------------------------------------------------------------------------------------------------------------------------
Length of defect (inch(es)) Percentage of existing rail head cross-
------------------------------------------ sectional area weakened by defect If the defective rail is not replaced
Defect ------------------------------------------ or repaired, take the remedial action
More than But not more than Less than But not less than prescribed in note
--------------------------------------------------------------------------------------------------------------------------------------------------------
Compound Fissure............. ................... ................... 70................. 5.................. B.
................... ................... 100................ 70................. A2.
................... ................... ................... 100................ A.
Transverse Fissure........... ................... ................... 25................. 5.................. C.
Detail Fracture.............. ................... ................... 60................. 25................. D.
Engine Burn Fracture......... ................... ................... 100................ 60................. A2, or [E and H].
Defective Weld............... ................... ................... ................... 100................ A, or [E and H].
Horizontal Split Head
Vertical Split Head
Split Web................ 1.................. 2.................. ................... ................... H and F.
Piped Rail............... 2.................. 4.................. ................... ................... I and G.
Head Web Separation...... 4.................. ................... ................... ................... B.
Defective Weld (\1\).............. (\1\).............. ................... ................... A.
(Longitudinal).
Bolt Hole Crack.............. \1/2\.............. 1.................. ................... ................... H and F.
1.................. 1\1/2\............. ................... ................... H and G.
1\1/2\............. ................... ................... ................... B.
(\1\).............. (\1\).............. ................... ................... A.
Broken Base.................. 1.................. 6.................. ................... ................... D.
6 (\2\)............ ................... ................... ................... A, or [E and I].
Ordinary Break............... ................... ................... ................... ................... A or E.
Damaged Rail................. ................... ................... ................... ................... C.
Flattened Rail Crushed Head.. Depth >= \3/8\ and ................... ................... ................... H.
Length >= 8.
--------------------------------------------------------------------------------------------------------------------------------------------------------
(1) Break out in rail head.
(2) Remedial action D applies to a moon-shaped breakout, resulting from a derailment, with length greater than 6 inches but not exceeding 12 inches and
width not exceeding one-third of the rail base width.
[[Page 4257]]
Notes:
A. Assign a person designated under Sec. 213.7 to visually
supervise each operation over the defective rail.
A2. Assign a person designated under Sec. 213.7 to make a visual
inspection. After a visual inspection, that person may authorize
operation to continue without continuous visual supervision at a
maximum of 10 m.p.h. for up to 24 hours prior to another such visual
inspection or replacement or repair of the rail.
B. Limit operating speed over the defective rail to that as
authorized by a person designated under Sec. 213.7(a), who has at
least one year of supervisory experience in railroad track maintenance.
The operating speed cannot be over 30 m.p.h. or the maximum allowable
speed under Sec. 213.9 for the class of track concerned, whichever is
lower.
C. Apply joint bars bolted only through the outermost holes to the
defect within 10 days after it is determined to continue the track in
use. In the case of Class 3 through 5 track, limit the operating speed
over the defective rail to 30 m.p.h. until joint bars are applied;
thereafter, limit the speed to 50 m.p.h. or the maximum allowable speed
under Sec. 213.9 for the class of track concerned, whichever is lower.
When a search for internal rail defects is conducted under Sec.
213.237, and defects are discovered in Class 3 through 5 track that
require remedial action C, the operating speed shall be limited to 50
m.p.h. or the maximum allowable speed under Sec. 213.9 for the class
of track concerned, whichever is lower, for a period not to exceed 4
days. If the defective rail has not been removed from the track or a
permanent repair made within 4 days of the discovery, limit operating
speed over the defective rail to 30 m.p.h. until joint bars are
applied; thereafter, limit speed to 50 m.p.h. or the maximum allowable
speed under Sec. 213.9 for the class of track concerned, whichever is
lower. When joint bars have not been applied within 10 days, the speed
must be limited to 10 m.p.h. until joint bars are applied.
D. Apply joint bars bolted only through the outermost holes to the
defect within 7 days after it is determined to continue the track in
use. In the case of Class 3 through 5 track, limit operating speed over
the defective rail to 30 m.p.h. or less as authorized by a person
designated under Sec. 213.7(a), who has at least one year of
supervisory experience in railroad track maintenance, until joint bars
are applied; thereafter, limit speed to 50 m.p.h. or the maximum
allowable speed under Sec. 213.9 for the class of track concerned,
whichever is lower. When joint bars have not been applied within 7
days, the speed must be limited to 10 m.p.h. until the joint bars are
applied.
E. Apply joint bars to the defect and bolt in accordance with Sec.
213.121(d) and (e).
F. Inspect the rail within 90 days after it is determined to
continue the track in use. If the rail remains in the track and is not
replaced or repaired, the reinspection cycle starts over with each
successive reinspection unless the reinspection reveals the rail defect
to have increased in size and therefore become subject to a more
restrictive remedial action. This process continues indefinitely until
the rail is removed from the track or repaired. If not inspected within
90 days, limit speed to that for Class 2 track or the maximum allowable
speed under Sec. 213.9 for the class of track concerned, whichever is
lower, until it is inspected.
G. Inspect rail within 30 days after it is determined to continue
the track in use. If the rail remains in the track and is not replaced
or repaired, the reinspection cycle starts over with each successive
reinspection unless the reinspection reveals the rail defect to have
increased in size and therefore become subject to a more restrictive
remedial action. This process continues indefinitely until the rail is
removed from the track or repaired. If not inspected within 30 days,
limit speed to that for Class 2 track or the maximum allowable speed
under Sec. 213.9 for the class of track concerned, whichever is lower,
until it is inspected.
H. Limit operating speed over the defective rail to 50 m.p.h. or
the maximum allowable speed under Sec. 213.9 for the class of track
concerned, whichever is lower.
I. Limit operating speed over the defective rail to 30 m.p.h. or
the maximum allowable speed under Sec. 213.9 for the class of track
concerned, whichever is lower.
(d) As used in this section--
(1) Bolt hole crack means a crack across the web, originating from
a bolt hole, and progressing on a path either inclined upward toward
the rail head or inclined downward toward the base. Fully developed
bolt hole cracks may continue horizontally along the head/web or base/
web fillet, or they may progress into and through the head or base to
separate a piece of the rail end from the rail. Multiple cracks
occurring in one rail end are considered to be a single defect.
However, bolt hole cracks occurring in adjacent rail ends within the
same joint must be reported as separate defects.
(2) Broken base means any break in the base of the rail.
(3) Compound fissure means a progressive fracture originating from
a horizontal split head that turns up or down, or in both directions,
in the head of the rail. Transverse development normally progresses
substantially at a right angle to the length of the rail.
(4) Crushed head means a short length of rail, not at a joint,
which has drooped or sagged across the width of the rail head to a
depth of \3/8\ inch or more below the rest of the rail head and 8
inches or more in length. Unlike flattened rail where the depression is
visible on the rail head only, the sagging or drooping is also visible
in the head/web fillet area.
(5) Damaged rail means any rail broken or otherwise damaged by a
derailment, broken, flat, or unbalanced wheel, wheel slipping, or
similar causes.
(6) Defective weld means a field or plant weld containing any
discontinuities or pockets, exceeding 5 percent of the rail head area
individually or 10 percent in the aggregate, oriented in or near the
transverse plane, due to incomplete penetration of the weld metal
between the rail ends, lack of fusion between weld and rail end metal,
entrainment of slag or sand, under-bead or shrinkage cracking, or
fatigue cracking. Weld defects may originate in the rail head, web, or
base, and in some cases, cracks may progress from the defect into
either or both adjoining rail ends. If the weld defect progresses
longitudinally through the weld section, the defect is considered a
split web for purposes of remedial action required by this section.
(7) Detail fracture means a progressive fracture originating at or
near the surface of the rail head. These fractures should not be
confused with transverse fissures, compound fissures, or other defects
which have internal origins. Detail fractures may arise from shelled
spots, head checks, or flaking.
(8) Engine burn fracture means a progressive fracture originating
in spots where driving wheels have slipped on top of the rail head. In
developing downward these fractures frequently resemble the compound or
even transverse fissures with which they should not be confused or
classified.
(9) Flattened rail means a short length of rail, not at a joint,
which has flattened out across the width of the rail head to a depth of
\3/8\ inch or more below the rest of the rail and 8 inches or more in
length. Flattened rail occurrences have no repetitive regularity and
thus do not include corrugations, and have no apparent localized cause
such as a weld
[[Page 4258]]
or engine burn. Their individual length is relatively short, as
compared to a condition such as head flow on the low rail of curves.
(10) Head and web separation means a progressive fracture,
longitudinally separating the head from the web of the rail at the head
fillet area.
(11) Horizontal split head means a horizontal progressive defect
originating inside of the rail head, usually \1/4\ inch or more below
the running surface and progressing horizontally in all directions, and
generally accompanied by a flat spot on the running surface. The defect
appears as a crack lengthwise of the rail when it reaches the side of
the rail head.
(12) Ordinary break means a partial or complete break in which
there is no sign of a fissure, and in which none of the other defects
described in this paragraph (d) is found.
(13) Piped rail means a vertical split in a rail, usually in the
web, due to failure of the shrinkage cavity in the ingot to unite in
rolling.
(14) Split web means a lengthwise crack along the side of the web
and extending into or through it.
(15) Transverse fissure means a progressive crosswise fracture
starting from a crystalline center or nucleus inside the head from
which it spreads outward as a smooth, bright, or dark round or oval
surface substantially at a right angle to the length of the rail. The
distinguishing features of a transverse fissure from other types of
fractures or defects are the crystalline center or nucleus and the
nearly smooth surface of the development which surrounds it.
(16) Vertical split head means a vertical split through or near the
middle of the head, and extending into or through it. A crack or rust
streak may show under the head close to the web or pieces may be split
off the side of the head.
Sec. 213.119 [Amended]
0
4. Remove and reserve Sec. 213.119(h)(7)(ii).
Subpart F--Inspection
0
5. Revise Sec. 213.237 to read as follows:
Sec. 213.237 Inspection of rail.
(a) In addition to the inspections required by Sec. 213.233, each
track owner shall conduct internal rail inspections sufficient to
maintain service failure rates per rail inspection segment in
accordance with this paragraph (a) for a 12-month period, as determined
by the track owner and calculated within 45 days of the end of the
period. These rates shall not include service failures that occur in
rail that has been replaced through rail relay since the time of the
service failure. Rail used to repair a service failure defect is not
considered relayed rail. The service failure rates shall not exceed--
(1) 0.1 service failure per year per mile of track for all Class 4
and 5 track;
(2) 0.09 service failure per year per mile of track for all Class
3, 4, and 5 track that carries regularly-scheduled passenger trains or
is a hazardous materials route; and
(3) 0.08 service failure per year per mile of track for all Class
3, 4, and 5 track that carries regularly-scheduled passenger trains and
is a hazardous materials route.
(b) Each rail inspection segment shall be designated by the track
owner no later than March 25, 2014 for track that is Class 4 or 5
track, or Class 3 track that carries regularly-scheduled passenger
trains or is a hazardous materials route and is used to determine the
milepost limits for the individual rail inspection frequency.
(1) To change the designation of a rail inspection segment or to
establish a new segment pursuant to this section, a track owner must
submit a detailed request to the FRA Associate Administrator for
Railroad Safety/Chief Safety Officer (Associate Administrator). Within
30 days of receipt of the submission, FRA will review the request. FRA
will approve, disapprove, or conditionally approve the submitted
request, and will provide written notice of its determination.
(2) The track owner's existing designation shall remain in effect
until the track owner's new designation is approved or conditionally
approved by FRA.
(3) The track owner shall, upon receipt of FRA's approval or
conditional approval, establish the designation's effective date. The
track owner shall advise in writing FRA and all affected railroad
employees of the effective date.
(c) Internal rail inspections on Class 4 and 5 track, or Class 3
track with regularly-scheduled passenger trains or that is a hazardous
materials route, shall not exceed a time interval of 370 days between
inspections or a tonnage interval of 30 million gross tons (mgt)
between inspections, whichever is shorter. Internal rail inspections on
Class 3 track that is without regularly-scheduled passenger trains and
not a hazardous materials route must be inspected at least once each
calendar year, with no more than 18 months between inspections, or at
least once every 30 mgt, whichever interval is longer, but in no case
may inspections be more than 5 years apart.
(1) Any rail used as a replacement plug rail in track that is
required to be tested in accordance with this section must have been
tested for internal rail flaws.
(2) The track owner must verify that any plug rail installed after
March 25, 2014 has not accumulated more than a total of 30 mgt in
previous and new locations since its last internal rail flaw test,
before the next test on the rail required by this section is performed.
(3) If plug rail not in compliance with this paragraph (c) is in
use after March 25, 2014, trains over that rail must not exceed Class 2
speeds until the rail is tested in accordance with this section.
(d) If the service failure rate target identified in paragraph (a)
of this section is not achieved, the track owner must inform FRA of
this fact within 45 days of the end of the defined 12-month period in
which the performance target is exceeded. In addition, the track owner
may provide to FRA an explanation as to why the performance target was
not achieved and provide a remedial action plan.
(1) If the performance target rate is not met for two consecutive
years, then for the area where the greatest number of service failures
is occurring, either:
(i) The inspection tonnage interval between tests must be reduced
to 10 mgt; or
(ii) The class of track must be reduced to Class 2 until the target
service failure rate is achieved.
(2) In cases where a single service failure would cause the rate to
exceed the applicable service failure rate as designated in paragraph
(a) of this section, the service failure rate will be considered to
comply with paragraph (a) of this section unless a second such failure
occurs within a designated 12-month period. For the purposes of this
paragraph (d)(2), a period begins no earlier than January 24, 2014.
(e) Each defective rail shall be marked with a highly visible
marking on both sides of the web and base except that, where a side or
sides of the web and base are inaccessible because of permanent
features, the highly visible marking may be placed on or next to the
head of the rail.
(f) Inspection equipment shall be capable of detecting defects
between joint bars, in the area enclosed by joint bars.
(g) If the person assigned to operate the rail defect detection
equipment (i.e., the qualified operator) determines that a valid search
for internal defects could not be made over a particular length of
track, that particular length of track may not be considered as
internally
[[Page 4259]]
inspected under paragraphs (a) and (c) of this section.
(h) If a valid search for internal defects could not be conducted,
the track owner shall, before expiration of the time or tonnage limits
in paragraph (a) or (c) of this section--
(1) Conduct a valid search for internal defects;
(2) Reduce operating speed to a maximum of 25 m.p.h. until such
time as a valid search can be made; or
(3) Replace the rail that had not been inspected.
(i) The person assigned to operate the rail defect detection
equipment must be a qualified operator as defined in Sec. 213.238 and
have demonstrated proficiency in the rail flaw detection process for
each type of equipment the operator is assigned.
(j) As used in this section--
(1) Hazardous materials route means track over which a minimum of
10,000 car loads or intermodal portable tank car loads of hazardous
materials as defined in 49 CFR 171.8 travel over a period of one
calendar year; or track over which a minimum of 4,000 car loads or
intermodal portable tank car loads of the hazardous materials specified
in 49 CFR 172.820 travel, in a period of one calendar year.
(2) Plug rail means a length of rail that has been removed from one
track location and stored for future use as a replacement rail at
another location.
(3) Service failure means a broken rail occurrence, the cause of
which is determined to be a compound fissure, transverse fissure,
detail fracture, or vertical split head.
(4) Valid search means a continuous inspection for internal rail
defects where the equipment performs as intended and equipment
responses are interpreted by a qualified operator as defined in Sec.
213.238.
0
6. Add Sec. 213.238 to read as follows:
Sec. 213.238 Qualified operator.
(a) Each provider of rail flaw detection shall have a documented
training program in place and shall identify the types of rail flaw
detection equipment for which each equipment operator it employs has
received training and is qualified. A provider of rail flaw detection
may be the track owner. A track owner shall not utilize a provider of
rail flaw detection that fails to comply with the requirements of this
paragraph.
(b) A qualified operator shall be trained and have written
authorization from his or her employer to:
(1) Conduct a valid search for internal rail defects utilizing the
specific type(s) of equipment for which he or she is authorized and
qualified to operate;
(2) Determine that such equipment is performing as intended;
(3) Interpret equipment responses and institute appropriate action
in accordance with the employer's procedures and instructions; and
(4) Determine that each valid search for an internal rail defect is
continuous throughout the area inspected and has not been compromised
due to environmental contamination, rail conditions, or equipment
malfunction.
(c) To be qualified, the operator must have received training in
accordance with the documented training program and a minimum of 160
hours of rail flaw detection experience under direct supervision of a
qualified operator or rail flaw detection equipment manufacturer's
representative, or some combination of both. The operator must
demonstrate proficiency in the rail defect detection process, including
the equipment to be utilized, prior to initial qualification and
authorization by the employer for each type of equipment.
(d) Each employer shall reevaluate the qualifications of, and
administer any necessary recurrent training for, the operator as
determined by and in accordance with the employer's documented program.
The reevaluation process shall require that the employee successfully
complete a recorded examination and demonstrate proficiency to the
employer on the specific equipment type(s) to be operated. Proficiency
may be determined by a periodic review of test data submitted by the
operator.
(e) Each employer of a qualified operator shall maintain written or
electronic records of each qualification in effect. Each record shall
include the name of the employee, the equipment to which the
qualification applies, date of qualification, and date of the most
recent reevaluation, if any.
(f) Any employee who has demonstrated proficiency in the operation
of rail flaw detection equipment prior to January 24, 2014, is deemed a
qualified operator, regardless of the previous training program under
which the employee was qualified. Such an operator shall be subject to
paragraph (d) of this section.
(g) Records concerning the qualification of operators, including
copies of equipment[hyphen]specific training programs and materials,
recorded examinations, demonstrated proficiency records, and
authorization records, shall be kept at a location designated by the
employer and available for inspection and copying by FRA during regular
business hours.
0
7. Amend Sec. 213.241 by:
0
a. Redesignating paragraphs (d) and (e) as (f) and (g),
0
b. Revising paragraph (c),
0
c. Adding new paragraphs (d) and (e), and
0
d. Revising newly redesignated paragraphs (f) and (g) to read as
follows:
Sec. 213.241 Inspection records.
* * * * *
(c) Records of internal rail inspections required by Sec. 213.237
shall specify the--
(1) Date of inspection;
(2) Track inspected, including beginning and end points;
(3) Location and type of defects found under Sec. 213.113;
(4) Size of defects found under Sec. 213.113, if not removed prior
to the next train movement;
(5) Initial remedial action taken and the date thereof; and
(6) Location of any track not tested pursuant to Sec. 213.237(g).
(d) The track owner shall retain a rail inspection record under
paragraph (c) of this section for at least two years after the
inspection and for one year after initial remedial action is taken.
(e) The track owner shall maintain records sufficient to
demonstrate the means by which it computes the service failure rate on
all track segments subject to the requirements of Sec. 213.237(a) for
the purpose of determining compliance with the applicable service
failure rate target.
(f) Each track owner required to keep inspection records under this
section shall make those records available for inspection and copying
by FRA upon request.
(g) For purposes of complying with the requirements of this
section, a track owner may maintain and transfer records through
electronic transmission, storage, and retrieval provided that--
(1) The electronic system is designed so that the integrity of each
record is maintained through appropriate levels of security such as
recognition of an electronic signature, or another means, which
uniquely identifies the initiating person as the author of that record.
No two persons shall have the same electronic identity;
(2) The electronic storage of each record shall be initiated by the
person making the inspection within 24 hours following the completion
of that inspection;
(3) The electronic system shall ensure that each record cannot be
modified in any way, or replaced, once the record is transmitted and
stored;
(4) Any amendment to a record shall be electronically stored apart
from the record which it amends. Each
[[Page 4260]]
amendment to a record shall be uniquely identified as to the person
making the amendment;
(5) The electronic system shall provide for the maintenance of
inspection records as originally submitted without corruption or loss
of data;
(6) Paper copies of electronic records and amendments to those
records that may be necessary to document compliance with this part
shall be made available for inspection and copying by FRA at the
locations specified in paragraph (b) of this section; and
(7) Track inspection records shall be kept available to persons who
performed the inspections and to persons performing subsequent
inspections.
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8. Amend appendix B to part 213 by adding the entry for Sec. 213.238
in numerical order under subpart F to read as follows:
Appendix B to Part 213--Schedule of Civil Penalties
----------------------------------------------------------------------------------------------------------------
Section Violation Willful violation \1\
----------------------------------------------------------------------------------------------------------------
* * * * * * *
SUBPART F--Inspection:
* * * * * * *
213.238 Qualified operator.................................. $2,500 $5,000
* * * * * * *
----------------------------------------------------------------------------------------------------------------
\1\ A penalty may be assessed against an individual only for a willful violation. The Administrator reserves the
right to assess a penalty of up to $105,000 for any violation where circumstances warrant. See 49 CFR part
209, appendix A.
Issued in Washington, DC, on January 16, 2014.
Joseph C. Szabo,
Administrator.
[FR Doc. 2014-01387 Filed 1-23-14; 8:45 am]
BILLING CODE 4910-06-P