Airworthiness Directives; The Boeing Company Airplanes, 60660-60667 [2013-24034]
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60660
Federal Register / Vol. 78, No. 191 / Wednesday, October 2, 2013 / Rules and Regulations
(f) Cleaning and Inspection
(1) Clean and perform a fluorescentpenetrant inspection of the HP compressor
stage 1 to 4 rotor disc at the first shop visit
after accumulating 1,000 cycles since new
(CSN) on the stage 1 to 4 rotor disc or at the
next shop visit after the effective date of this
AD, whichever occurs later.
(2) Use paragraphs 3.A. through 3.E.(11) of
the Accomplishment Instructions of RR Alert
Non-Modification Service Bulletin (NMSB)
No. RB.211–72–AF964, Revision 3, dated
January 11, 2013, to do the cleaning and
inspection.
(3) Thereafter, at every engine shop visit,
clean and inspect as required by paragraph
(f)(2) of this AD.
(4) If on the effective date of this AD, an
engine with an affected part has 1,000 CSN
or more, and is in the shop, clean and inspect
as required by paragraph (f)(2) of this AD
before returning the engine to service.
(5) If cracks or anomalies are found during
the inspection required by paragraph (f)(2) of
this AD, accomplish the applicable corrective
actions before returning the engine to service.
(g) Definition
For the purpose of this AD, an ‘‘engine
shop visit’’ is whenever the HP compressor
rotor is accessible and the compressor blades
have been removed.
(h) Credit for Previous Action
If you performed cleanings and inspections
before the effective date of this AD using RR
NMSB No. RB.211–72–AF964, Revision 1,
dated June 6, 2008, or Revision 2, dated June
8, 2011, then you met the requirements of
paragraph (f) of this AD.
(i) Alternative Methods of Compliance
(AMOCs)
The Manager, Engine Certification Office,
FAA may approve AMOCs for this AD. Use
the procedures found in 14 CFR 39.19 to
make your request.
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(j) Related Information
(1) For more information about this AD,
contact, contact Frederick Zink, Aerospace
Engineer, Engine Certification Office, FAA,
Engine & Propeller Directorate, 12 New
England Executive Park, Burlington, MA
01803; phone: 781–238–7779; fax: 781–238–
7199; email: frederick.zink@faa.gov.
(2) Refer to European Aviation Safety
Agency AD No. 2013–0042, dated February
26, 2013, for related information. You may
examine this AD on the Internet at https://
www.regulations.gov/
#!documentDetail;D=FAA-2010-0562-0023.
(k) Material Incorporated by Reference
(1) The Director of the Federal Register
approved the incorporation by reference
(IBR) of the service information listed in this
paragraph under 5 U.S.C. 552(a) and 1 CFR
part 51.
(2) You must use this service information
as applicable to do the actions required by
this AD, unless the AD specifies otherwise.
(i) Rolls Royce Alert Non-Modification
Service Bulletin No. RB.211–72–AF964.
Revision 3, dated January 11, 2013.
(ii) None.
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(3) For service information identified in
this AD, contact Rolls-Royce plc, Corporate
Communications, P.O. Box 31, Derby,
England, DE248BJ; phone: 011–44–1332–
242424; fax: 011–44–1332–249936; email:
https://www.rolls-royce.com/contact/civil_
team.jsp; or download from https://
www.aeromanager.com.
(4) You may view this service information
at the FAA, Engine & Propeller Directorate,
12 New England Executive Park, Burlington,
MA 01803. For information on the
availability of this material at the FAA, call
781–238–7125.
(5) You may view this service information
at the National Archives and Records
Administration (NARA). For information on
the availability of this material at NARA, call
202–741–6030, or go to: https://
www.archives.gov/federal-register/cfr/ibrlocations.html.
Issued in Burlington, Massachusetts, on
September 18, 2013.
Carlos A. Pestana,
Acting Directorate Assistant Manager, Engine
& Propeller Directorate, Aircraft Certification
Service.
[FR Doc. 2013–23432 Filed 10–1–13; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2011–0155; Directorate
Identifier 2009–NM–141–AD; Amendment
39–17581; AD 2013–18–08]
RIN 2120–AA64
Airworthiness Directives; The Boeing
Company Airplanes
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
We are superseding
airworthiness directive (AD) 2004–18–
06 for certain The Boeing Company
Model 737–200, –200C, –300, –400, and
–500 series airplanes. AD 2004–18–06
required repetitive inspections to find
fatigue cracking of certain upper and
lower skin panels of the fuselage, and
follow-on and corrective actions if
necessary. AD 2004–18–06 also
included a terminating action for the
repetitive inspections of certain
modified or repaired areas only. This
new AD adds new inspections for
cracking of the fuselage skin along
certain chem-milled lines, and
corrective actions if necessary. This new
AD also reduces certain thresholds and
intervals required by AD 2004–18–06.
This AD was prompted by new findings
of vertical cracks along chem-milled
steps adjacent to the butt joints. We are
SUMMARY:
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issuing this AD to detect and correct
fatigue cracking of the skin panels,
which could result in sudden fracture
and failure of the skin panels of the
fuselage, and consequent rapid
decompression of the airplane.
DATES: This AD is effective November 6,
2013.
The Director of the Federal Register
approved the incorporation by reference
of certain publications listed in the AD
as of November 6, 2013.
The Director of the Federal Register
approved the incorporation by reference
of a certain other publication listed in
the AD as of October 13, 2004 (69 FR
54206, September 8, 2004).
ADDRESSES: For service information
identified in this AD, contact Boeing
Commercial Airplanes, Attention: Data
& Services Management, P.O. Box 3707,
MC 2H–65, Seattle, Washington 98124–
2207; telephone 206–544–5000,
extension 1; fax 206–766–5680; Internet
https://www.myboeingfleet.com. You
may review copies of the referenced
service information at the FAA,
Transport Airplane Directorate, 1601
Lind Avenue SW., Renton, Washington.
For information on the availability of
this material at the FAA, call 425–227–
1221.
Examining the AD Docket
You may examine the AD docket on
the Internet at https://
www.regulations.gov; or in person at the
Docket Management Facility between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays. The AD
docket contains this AD, the regulatory
evaluation, any comments received, and
other information. The address for the
Docket Office (phone: 800–647–5527) is
Document Management Facility, U.S.
Department of Transportation, Docket
Operations, M–30, West Building
Ground Floor, Room W12–140, 1200
New Jersey Avenue SE., Washington,
DC 20590.
FOR FURTHER INFORMATION CONTACT:
Wayne Lockett, Aerospace Engineer,
Airframe Branch, ANM–120S, FAA,
Seattle Aircraft Certification Office,
1601 Lind Avenue SW., Renton,
Washington 98057–3356; phone: 425–
917–6447; fax: 425–917–6590; email:
wayne.lockett@faa.gov.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a supplemental notice of
proposed rulemaking (SNPRM) to
amend 14 CFR part 39 to supersede AD
2004–18–06, Amendment 39–13784 (69
FR 54206, September 8, 2004). AD
2004–18–06 applied to the specified
products. The SNPRM published in the
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Federal Register on October 10, 2012
(77 FR 61550). We preceded the SNPRM
with a notice of proposed rulemaking
(NPRM) that published in the Federal
Register on March 8, 2011 (76 FR
12619). The NPRM proposed to
continue to require repetitive
inspections to find fatigue cracking of
certain upper and lower skin panels of
the fuselage, and follow-on and
corrective actions if necessary. The
NPRM also included a terminating
action for the repetitive inspections of
certain modified or repaired areas only.
The NPRM proposed to add new
inspections for cracking of the fuselage
skin along certain chem-milled lines,
and corrective actions if necessary. The
NPRM also proposed to reduce certain
thresholds and intervals required by AD
2004–18–06. The SNPRM proposed to
revise the NPRM by reducing the
proposed repetitive inspection intervals.
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Comments
We gave the public the opportunity to
participate in developing this AD. The
following presents the comments
received on the SNPRM (77 FR 61550,
October 10, 2012) and the FAA’s
response to each comment.
Request To Change Certain Repetitive
Inspection Intervals
Boeing asked that the repetitive
inspection interval of 1,800 flight cycles
or 1,800 flight hours, as specified in
paragraph (r) of the SNPRM (77 FR
61550, October 10, 2012), be changed to
eliminate the 1,800 flight-hour interval.
Boeing stated that the longitudinal
chem-milled cracks are driven primarily
by hoop loading as a result of
pressurization cycles, and added that
the vertical chem-milled cracks are
driven by both pressure and flight loads.
Boeing added that the threshold and
repetitive inspection intervals can be
affected by this. Boeing noted that
repeating the inspection at 1,800 flight
cycles at the butt joints was a
conservative estimate obtained from
crack growth data of longitudinal chemmilled cracks; this is conservative
because the stresses in the skins at the
butt joints are lower than the hoop
stresses, which cause the longitudinal
cracks to develop and grow. Boeing
concluded that a detailed analysis of the
stresses on the vertical cracks compared
with the horizontal cracks confirmed
that repeating the inspections every
1,800 flight cycles is adequate to detect
cracks before they spread and result in
an unsafe condition.
We agree that eliminating the 1,800flight-hour aspect of the repetitive
inspection interval and the threshold is
acceptable for the reasons provided by
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the commenter. We have determined
that this change adequately addresses
the identified unsafe condition.
Therefore, we have changed paragraph
(r) of this final rule accordingly.
Requests To Clarify Exception to
Service Information
Boeing and Southwest Airlines (SWA)
asked that we clarify the exception
language identified in paragraph (o) of
the SNPRM (77 FR 61550, October 10,
2012). Boeing and SWA both suggested
language for changing that paragraph.
Boeing stated that the language in
paragraph (o) of the SNPRM (77 FR
61550, October 10, 2012) gives relief for
inspections under FAA-approved repair
doublers that span the chem-milled step
by a minimum of three rows of fasteners
above and below the chem-milled step.
Boeing added that paragraph (o) of the
SNPRM does not distinguish the reason
for the repair (i.e., cracks, dents,
corrosion, etc.), but just specifies that a
repair doubler exists and spans the
chem-milled step with a sufficient
number of fastener rows. Boeing asked
that this same allowance be given to
chem-milled steps under repairs that are
accomplished according to the general
skin repairs specified in paragraph (k) of
the SNPRM. Boeing noted that
paragraph (k) of the SNPRM already has
language that terminates inspections
under repairs accomplished according
to paragraph (k) of the SNPRM;
however, paragraph (k) of the SNPRM is
for the repair of chem-milled step cracks
only, so it would not terminate future
chem-milled steps under a repair that is
installed for some reason other than
chem-milled cracking.
SWA stated certain conditions for
external repairs are not stipulated in
paragraph (o) of the SNPRM (77 FR
61550, October 10, 2012). SWA noted
that for airplanes on which the repair
does not meet these conditions,
paragraph (o) of the SNPRM specifies
that one option to comply with the
inspections is to use the Work
Instructions of Boeing Alert Service
Bulletin 737–53A1210, Revision 3,
dated July 16, 2009. SWA added that the
option to use an alternate inspection is
given in the notes section of Tables 1
through 6 of paragraph 1.E.,
‘‘Compliance,’’ of Boeing Alert Service
Bulletin 737–53A1210, Revision 3,
dated July 16, 2009, rather than in the
Work Instructions of this service
bulletin. SWA also asked that we
change the language in paragraphs (p),
(q), and (r) of the SNPRM for the
alternate inspection given in Tables 1
through 6 of paragraph 1.E.,
‘‘Compliance’’ of this service bulletin.
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We agree that clarification of the
language in paragraph (o) of this final
rule is necessary to ensure that all
inspection requirements are complied
with as written. We have revised the
language in paragraph (o) of this final
rule to include the language ‘‘or repairs
that have a minimum of 2 rows of
fasteners above and below the chemmilled step, and have been installed in
accordance with the requirements of
paragraph (k) of this final rule.’’ We
have also included language for repairs
to the vertical chem-milled steps. In
addition, we have revised paragraph (o)
of this final rule to refer to the notes in
Tables 1 through 6 of paragraph 1.E.,
‘‘Compliance,’’ of Boeing Alert Service
Bulletin 737–53A1210, Revision 3,
dated July 16, 2009, for the inspection
requirements. With this clarification
added to paragraph (o) of this final rule,
it is not necessary to change the
language in paragraphs (p) and (q) of
this final rule. We have added the
exception specified in paragraph (o) of
this final rule to paragraphs (r), (s), (t),
and (u) of this final rule.
Request To Clarify Certain Repetitive
Inspection Intervals
SWA asked that we clarify the
repetitive inspection intervals required
by paragraph (h) of the SNPRM (77 FR
61550, October 10, 2012). SWA stated
that paragraph (h) of the SNPRM
includes a new repetitive inspection
interval for doing the inspections of the
lower lobe and section 41, and that
repeating those inspections every 4,500
flight cycles is a new requirement. SWA
added that paragraph (s) of the SNPRM
introduces a new repetitive inspection
interval of 1,800 flight cycles for the
inspections of the lower lobe and
section 41, which contradicts paragraph
(h) of the SNPRM.
SWA stated that paragraph (s) of the
SNPRM (77 FR 61550, October 10, 2012)
introduces the terminology ‘‘areas of
known cracking’’ and ‘‘areas of no
known cracking’’ for inspections of the
lower lobe and section 41. SWA added
that, for areas of known cracking, the
inspections are required at the latest of
the times specified in paragraphs
(s)(2)(i) and (s)(2)(ii) of the SNPRM.
SWA stated that paragraph (s)(2)(i) of
the SNPRM specifies inspections before
the accumulation of 35,000 total flight
cycles; paragraph (s)(2)(ii) of the
SNPRM specifies inspections within
4,500 flight cycles after the most recent
inspection required by paragraph (h) of
the SNPRM or within 1,800 flight cycles
after the effective date of the AD,
whichever is earlier. SWA noted that
although paragraph (h) of the SNPRM
includes the new requirement of
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repeating those inspections every 4,500
flight cycles, airplanes are still subject
to the existing repetitive inspection
interval of 9,000 flight cycles, as
required by AD 2004–18–06,
Amendment 39–13784 (69 FR 54206,
September 8, 2004). SWA added that
this is a significant conflict since
airplanes on which the inspection
threshold specified in paragraph (s)(2)(i)
of the SNPRM has been surpassed ‘‘will
immediately be rendered out of
compliance by paragraph (s)(2)(ii) if the
most recent inspection was
accomplished more than 4,500 flight
cycles from the last inspection.’’ SWA
also asked that we clarify the inspection
requirements for airplanes that have
accumulated more than 35,000 total
flight cycles as of the effective date of
the AD.
Boeing stated that paragraph (s)(2)(ii)
of the SNPRM (77 FR 61550, October 10,
2012) gives a grace period to start
inspections in lower lobe and section 41
for areas of known cracking for
airplanes that have exceeded the
threshold of 35,000 total flight cycles.
Boeing added that this grace period is
4,500 flight cycles from the previous
inspections done in accordance with AD
2004–18–06, Amendment 39–13784 (69
FR 54206, September 8, 2004), which
required that those areas be re-inspected
at 9,000 flight-cycle intervals. Boeing
noted that, as a result of this, it is likely
that many airplanes will be grounded.
Boeing asked that the grace period be
changed to 9,000 flight cycles.
We agree that paragraphs (h) and (s)
of this final rule should be changed
since the new requirements could put
airplanes out of compliance. We have
revised paragraph (h) of this final rule
to specify a repetitive inspection
interval of 9,000 flight cycles, as
required by AD 2004–18–06,
Amendment 39–13784 (69 FR 54206,
September 8, 2004), and have deleted
paragraphs (h)(1) and (h)(2) of this final
rule to eliminate those repetitive
inspection intervals.
We have also revised paragraph (s)(2)
of this final rule to include the existing
repetitive inspection interval of 9,000
flight cycles so that no airplanes will be
out of compliance with the inspection
requirements carried over from AD
2004–18–06, Amendment 39–13784 (69
FR 54206, September 8, 2004).
Request To Update Structural Repair
Manual (SRM) References
SWA asked that we update the SRM
repair references in paragraphs (k)(2)
and (k)(4) of the SNPRM (77 FR 61550,
October 10, 2012). SWA stated that the
references to Figure 229 for Revisions 92
and 70, both dated November 10, 2010,
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in those paragraphs is incorrect. SWA
noted that the correct repair for those
SRM revisions is Repair 31.
We agree that this final rule should
refer to the latest repairs. We have
determined that the SRM repair
references specified in paragraphs (k)(2)
and (k)(4) of the SNPRM (77 FR 61550,
October 10, 2012), have been updated.
The SRM repair reference in paragraph
(k)(3) of the SNPRM also has been
updated. Therefore, we have changed
paragraphs (k)(2), (k)(3), and (k)(4) of
this final rule to update the SRM
references to include the appropriate
repair.
Request To Clarify Terminating Action
SWA asked that we change paragraph
(j)(1)(i) of the SNPRM (77 FR 61550,
October 10, 2012) to reflect that the
time-limited repair specified in that
paragraph terminates the repetitive
inspections required by paragraph (g) of
the SNPRM. SWA also asked that, if we
do not change that paragraph, we
provide clarification that
accomplishment of the repair specified
in paragraph (v) of the SNPRM
terminates those repetitive inspections.
SWA stated that paragraph (j) of the
SNPRM addresses retained corrective
actions for cracking found during the
inspections required by paragraphs (g),
(h), (p), (q), (r), and (s) of the SNPRM.
SWA added that paragraph (v) of the
SNPRM specifies that accomplishment
of the permanent repair specified in Part
5, or the time-limited repair specified in
Part 6, of the Accomplishment
Instructions of Boeing Alert Service
Bulletin 737–53A1210, Revision 3,
dated July 16, 2009, terminates the
repetitive inspections required by
paragraphs (p), (q), (r), and (s) of the
SNPRM for the repaired area only. SWA
noted that paragraph (j)(1)(i) of the
SNPRM specifies that installation of a
permanent repair terminates the
repetitive inspections required by
paragraph (g) of the SNPRM for the
repaired area only; however, paragraph
(j)(1)(i) of the SNPRM does not indicate
that accomplishing the time-limited
repair terminates the repetitive
inspections.
We agree that clarification is
necessary. Since the crack at the chemmilled step has been trimmed out
during installation of the time-limited
repair in accordance with Boeing Alert
Service Bulletin 737–53A1210, Revision
3, dated July 16, 2009, the inspections
required by paragraph (g) of this final
rule cannot be accomplished. We have
changed paragraph (j)(1)(i) of this final
rule to specify ‘‘Installation of a timelimited repair ends the repetitive
inspections required by paragraph (g) of
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this final rule for the repaired area
only.’’ We have also added a reference
to paragraph (j)(1)(i) of this final rule in
paragraph (g) of this final rule to specify
that the actions specified in paragraph
(j)(1)(i) of this final rule terminate the
repetitive inspections.
Additional Changes Made to This Final
Rule
We have removed paragraph (b)(2) of
the SNPRM (77 FR 61550, October 10,
2012) from this final rule, because the
ADs that were identified in paragraph
(b)(2) of the SNPRM are not ‘‘affected’’
by this AD. We have also redesignated
paragraph (b)(1) of the SNPRM as
paragraph (b) of this final rule. These
changes do not affect the intent of this
AD.
We have revised the wording in
paragraph (n) of this AD; this change
has not changed the intent of that
paragraph.
Conclusion
We reviewed the relevant data,
considered the comments received, and
determined that air safety and the
public interest require adopting this AD
with the changes described previously—
and minor editorial changes. We have
determined that these minor changes:
• Are consistent with the intent that
was proposed in the SNPRM (77 FR
61550, October 10, 2012) for correcting
the unsafe condition; and
• Do not add any additional burden
upon the public than was already
proposed in the SNPRM (77 FR 61550,
October 10, 2012).
We also determined that these
changes will not increase the economic
burden on any operator or increase the
scope of this AD.
Costs of Compliance
We estimated that 903 airplanes of
U.S. registry are affected by AD 2004–
18–06, Amendment 39–13784 (69 FR
54206, September 8, 2004).
The inspections of the crown area that
are retained from AD 2004–18–06,
Amendment 39–13784 (69 FR 54206,
September 8, 2004), take about 94 workhours per airplane to accomplish, at an
average labor rate of $85 per work-hour.
Based on these figures, the estimated
cost of the retained inspections is
$7,990 per airplane, per inspection
cycle.
The inspections of the lower lobe area
that are retained from AD 2004–18–06,
Amendment 39–13784 (69 FR 54206,
September 8, 2004), take about 96 workhours per airplane to accomplish, at an
average labor rate of $85 per work-hour.
Based on these figures, the estimated
cost of the retained inspections is
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$8,160 per airplane, per inspection
cycle.
Should an operator elect to install the
preventive modification specified in AD
2004–18–06, Amendment 39–13784 (69
FR 54206, September 8, 2004), it will
take about 108 work-hours per airplane
to accomplish, at an average labor rate
of $85 per work-hour. Based on these
figures, the estimated cost of the
modification is $9,180 per airplane.
We estimate that this AD affects about
701 airplanes of U.S. registry.
The new inspections take about 27
work-hours per airplane, at an average
labor rate of $85 per work-hour. Based
on these figures, the estimated cost of
the new actions specified in this AD for
U.S. operators is $1,608,795, or $2,295
per airplane, per inspection cycle.
under the criteria of the Regulatory
Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
Adoption of the Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as
follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
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Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
Section 106, describes the authority of
the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in Subtitle VII,
Part A, Subpart III, Section 44701,
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
§ 39.13
Regulatory Findings
We have determined that this AD will
not have federalism implications under
Executive Order 13132. This AD will
not have a substantial direct effect on
the States, on the relationship between
the national government and the States,
or on the distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that this AD:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Is not a ‘‘significant rule’’ under
the DOT Regulatory Policies and
Procedures (44 FR 11034, February 26,
1979),
(3) Will not affect intrastate aviation
in Alaska, and
(4) Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
(d) Subject
Joint Aircraft System Component (JASC)/
Air Transport Association (ATA) of America
Code 53, Fuselage.
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[Amended]
2. The FAA amends § 39.13 by
removing airworthiness directive (AD)
2004–18–06, Amendment 39–13784 (69
FR 54206, September 8, 2004), and
adding the following new AD:
■
2013–18–08 The Boeing Company:
Amendment 39–17581; Docket No.
FAA–2011–0155; Directorate Identifier
2009–NM–141–AD.
(a) Effective Date
This AD is effective November 6, 2013.
(b) Affected ADs
This AD supersedes AD 2004–18–06,
Amendment 39–13784 (69 FR 54206,
September 8, 2004).
(c) Applicability
This AD applies to The Boeing Company
Model 737–200, –200C, –300, –400, and –500
series airplanes, certificated in any category,
as identified in Boeing Alert Service Bulletin
737–53A1210, Revision 3, dated July 16,
2009.
(e) Unsafe Condition
This AD was prompted by new findings of
vertical cracks along chem-milled steps
adjacent to the butt joints. We are issuing this
AD to detect and correct fatigue cracking of
the skin panels, which could result in
sudden fracture and failure of the skin panels
of the fuselage, and consequent rapid
decompression of the airplane.
(f) Compliance
Comply with this AD within the
compliance times specified, unless already
done.
(g) Retained External Detailed and Eddy
Current Inspections
This paragraph restates the requirements of
paragraph (a) of AD 2004–18–06,
Amendment 39–13784 (69 FR 54206,
September 8, 2004), with revised service
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information. For Groups 1 through 5
airplanes identified in Boeing Alert Service
Bulletin 737–53A1210, Revision 1, dated
October 25, 2001: Before the accumulation of
35,000 total flight cycles, or within 4,500
flight cycles after October 13, 2004 (the
effective date of AD 2004–18–06), whichever
is later, do external detailed and eddy current
inspections of the crown area and other
known areas of fuselage skin cracking, in
accordance with Part 1 and Figure 1 of the
Work Instructions of Boeing Alert Service
Bulletin 737–53A1210, Revision 1, dated
October 25, 2001; or in accordance with Part
1 of the Accomplishment Instructions of
Boeing Alert Service Bulletin 737–53A1210,
Revision 3, dated July 16, 2009; except as
provided by paragraph (o) of this AD. Repeat
the external detailed and eddy current
inspections at intervals not to exceed 4,500
flight cycles until paragraph (i), (j)(1)(i),
(j)(1)(ii), (k), (l), or (m) of this AD has been
done, as applicable. Although paragraph 1.D.
of Boeing Alert Service Bulletin 737–
53A1210, Revision 1, dated October 25, 2001,
references a reporting requirement, such
reporting is not required by this AD.
Accomplishing the actions required by
paragraph (p) or (q) of this AD ends the
repetitive requirements in this paragraph.
(h) Retained External Detailed Inspection
With Reduced Compliance Time
This paragraph restates the requirements of
paragraph (b) of AD 2004–18–06,
Amendment 39–13784 (69 FR 54206,
September 8, 2004), with reduced
compliance time and revised service
information. For all airplanes identified in
Boeing Alert Service Bulletin 737–53A1210,
Revision 1, dated October 25, 2001: Before
the accumulation of 40,000 total flight cycles,
or within 4,500 flight cycles after October 13,
2004 (the effective date of AD 2004–18–06),
whichever is later, do an external detailed
inspection of the lower lobe area and section
41 of the fuselage for cracking, in accordance
with Part 2 and Figure 2 of the Work
Instructions of Boeing Alert Service Bulletin
737–53A1210, Revision 1, dated October 25,
2001; or in accordance with Part 4 of the
Accomplishment Instructions of Boeing Alert
Service Bulletin 737–53A1210, Revision 3,
dated July 16, 2009; except as provided by
paragraph (o) of this AD. Repeat the
inspection thereafter at intervals not to
exceed 9,000 flight cycles until the actions
specified in paragraph (j)(2) or paragraph (k),
as applicable, of this AD have been done.
Accomplishing the actions required by
paragraph (s) of this AD ends the
requirements in this paragraph.
(i) Retained Preventive Modification at
Stringer 12
This paragraph restates the requirements of
paragraph (c) of AD 2004–18–06,
Amendment 39–13784 (69 FR 54206,
September 8, 2004), with revised service
information. For Groups 3 and 5 airplanes
identified in Boeing Alert Service Bulletin
737–53A1210, Revision 1, dated October 25,
2001: If no cracking is found during any
inspection required by paragraph (g) of this
AD, doing the preventive modification of the
chem-milled pockets in the upper skin, as
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specified in Part 5 of the Work Instructions
of Boeing Alert Service Bulletin 737–
53A1210, Revision 1, dated October 25, 2001;
or as specified in Part 7 of the Work
Instructions of Boeing Alert Service Bulletin
737–53A1210, Revision 3, dated July 16,
2009, except as required by paragraph (x) of
this AD; ends the repetitive external detailed
and eddy current inspections required by
paragraph (g) of this AD for the modified area
only. As of the effective date of this AD, use
only Boeing Alert Service Bulletin 737–
53A1210, Revision 3, dated July 16, 2009, to
do the actions required by this paragraph.
(j) Retained Corrective Actions
This paragraph restates the requirements of
paragraph (d) of AD 2004–18–06,
Amendment 39–13784 (69 FR 54206,
September 8, 2004), with revised service
information. If any cracking is found during
any inspection required by paragraph (g), (h),
(p), (q), or (s) of this AD, before further flight,
do the actions specified in paragraphs (j)(1)
and (j)(2) of this AD, as applicable, in
accordance with the Work Instructions of
Boeing Alert Service Bulletin 737–53A1210,
Revision 1, dated October 25, 2001; or in
accordance with the Work Instructions of
Boeing Alert Service Bulletin 737–53A1210,
Revision 3, dated July 16, 2009. As of the
effective date of this AD, use only Boeing
Alert Service Bulletin 737–53A1210,
Revision 3, dated July 16, 2009, to do the
actions required by this paragraph. Where
Boeing Alert Service Bulletin 737–53A1210,
Revision 1, dated October 25, 2001; or Boeing
Alert Service Bulletin 737–53A1210,
Revision 3, dated July 16, 2009; specify to
contact Boeing for repair instructions, before
further flight, repair in accordance with a
method approved by the Manager, Seattle
Aircraft Certification Office (ACO), FAA; or
in accordance with data meeting the type
certification basis of the airplane if it is
approved by the Boeing Commercial
Airplanes Organization Designation
Authorization (ODA) or any other person
authorized by the Manager, Seattle ACO, to
make those findings. For a repair method to
be approved, the repair must meet the
certification basis of the airplane and the
approval must specifically refer to this AD.
(1) Except as provided by paragraph (k) of
this AD, for cracking of the crown area, do
the repair specified in either paragraph
(j)(1)(i) or (j)(1)(ii) of this AD.
(i) Do a time-limited repair in accordance
with Part 4 of the Work Instructions of
Boeing Alert Service Bulletin 737–53A1210,
Revision 1, dated October 25, 2001; or in
accordance with Part 6 of the Work
Instructions of Boeing Alert Service Bulletin
737–53A1210, Revision 3, dated July 16,
2009, except as required by paragraph (x) of
this AD; then do the actions required by
paragraph (l) of this AD at the times specified
in that paragraph. Installation of a timelimited repair ends the repetitive inspections
required by paragraph (g) of this AD for the
repaired area only.
(ii) Do a permanent repair in accordance
with Part 3 of the Work Instructions of
Boeing Alert Service Bulletin 737–53A1210,
Revision 1, dated October 25, 2001; or in
accordance with Part 5 of the Work
VerDate Mar<15>2010
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Instructions of Boeing Alert Service Bulletin
737–53A1210, Revision 3, dated July 16,
2009. Installation of a permanent repair ends
the repetitive inspections required by
paragraph (g) of this AD for the repaired area
only. Installation of the lap joint repair
specified in paragraph (g) of AD 2002–07–08,
Amendment 39–12702 (67 FR 17917, April
12, 2002), is considered acceptable for
compliance with the corresponding
permanent repair specified in this paragraph
for the repaired areas only.
(2) Except as provided by paragraph (k) of
this AD, for cracking of the lower lobe area
and section 41, repair in accordance with
Part 2 of the Work Instructions of Boeing
Alert Service Bulletin 737–53A1210,
Revision 1, dated October 25, 2001; or in
accordance with paragraph (j)(2)(i) or (j)(2)(ii)
of this AD. Accomplishment of this repair
ends the repetitive inspections required by
paragraph (h) of this AD for the repaired area
only. As of the effective date of this, do the
repair specified in paragraph (j)(2)(i) or
(j)(2)(ii) of this AD.
(i) Do a time-limited repair in accordance
with Part 6 of the Work Instructions of
Boeing Alert Service Bulletin 737–53A1210,
Revision 3, dated July 16, 2009, except as
required by paragraph (x) of this AD, then do
the actions required by paragraph (l) of this
AD at the times specified in that paragraph.
(ii) Do a permanent repair in accordance
with Part 5 of the Accomplishment
Instructions of Boeing Alert Service Bulletin
737–53A1210, Revision 3, dated July 16,
2009.
(k) Retained Optional Repair Method
This paragraph restates the requirements of
paragraph (e) of AD 2004–18–06,
Amendment 39–13784 (69 FR 54206,
September 8, 2004), with revised service
information. For cracking in any area
specified in paragraphs (j)(1) and (j)(2) of this
AD within the limitations of the applicable
structural repair manual (SRM) specified in
paragraphs (k)(1) through (k)(4) of this AD,
repair any cracks, in accordance with a
method approved by the Manager, Seattle
ACO; or in accordance with data meeting the
type certification basis of the airplane if it is
approved by the Boeing Commercial
Airplanes ODA or any other person
authorized by the Manager, Seattle ACO, to
make those findings. For a repair method to
be approved the repair must meet the
certification basis of the airplane and the
approval must specifically refer to this AD.
Accomplishment of the applicable repair
terminates the repetitive inspections required
by paragraphs (g) and (h) of this AD for the
repaired area only. Guidance on repairing the
cracking can be found in the applicable SRM
specified in paragraphs (k)(1) through (k)(4)
of this AD.
(1) For Model 737–100, –200 series
airplanes: Figure 48, General Fuselage Skin
Repair, of Subject 53–30–3, Skin Repair, of
Chapter 53, Fuselage, of the Boeing 737–100/
–200 SRM D6–15565, Revision 102, dated
September 10, 2010.
(2) For Model 737–300 series airplanes:
Repair 31, General Fuselage Skin Repairs, of
Subject 53–00–01, Fuselage Skin—General,
of Chapter 53, Fuselage, of the Boeing 737–
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300 SRM D6–37635, Revision 92, dated
November 10, 2010.
(3) For Model 737–400 series airplanes:
Repair 31, General Fuselage Skin Repairs, of
Subject 53–00–01, Fuselage Skin—General,
of Chapter 53, Fuselage, of the Boeing 737–
400 SRM D6–38246, Revision 75, dated
November 10, 2010.
(4) For Model 737–500 series airplanes:
Repair 31, General Fuselage Skin Repairs, of
Subject 53–00–01, Fuselage Skin—General,
of Chapter 53, Fuselage, of the Boeing 737–
500 SRM D6–38441, Revision 70, dated
November 10, 2010.
(l) Retained Follow-On and Corrective
Actions
This paragraph restates the requirements of
paragraph (f) of AD 2004–18–06, Amendment
39–13784 (69 FR 54206, September 8, 2004),
with revised service information. If a timelimited repair is done, as specified in
paragraph (j)(1)(i) or (j)(2)(i) of this AD: Do
the actions specified in paragraphs (l)(1),
(l)(2), and (l)(3) of this AD, at the times
specified in paragraphs (l)(1), (l)(2), and (l)(3)
of this AD, in accordance with the Work
Instructions of Boeing Alert Service Bulletin
737–53A1210, Revision 1, dated October 25,
2001; or in accordance with the Work
Instructions of Boeing Alert Service Bulletin
737–53A1210, Revision 3, dated July 16,
2009.
(1) Within 3,000 flight cycles after doing
the repair: Do the actions specified in
paragraph (l)(1)(i) or (l)(1)(ii) of this AD.
Then repeat the applicable inspection
specified in paragraph (l)(1)(i) or (l)(1)(ii) of
this AD at intervals not to exceed 3,000 flight
cycles until permanent rivets are installed in
the repaired area, which ends the repetitive
inspections for this paragraph. As of the
effective date of this AD, do only the
inspections specified in paragraph (l)(1)(ii) of
this AD.
(i) For repairs done before the effective
date of this AD: Do a detailed inspection of
the repaired area for loose fasteners in
accordance with Part 4 of the Work
Instructions of Boeing Alert Service Bulletin
737–53A1210, Revision 1, dated October 25,
2001, or do the actions specified in paragraph
(l)(1)(ii) of this AD. If any loose fastener is
found, before further flight, replace with a
new fastener, in accordance with the Work
Instructions of Boeing Alert Service Bulletin
737–53A1210, Revision 1, dated October 25,
2001.
(ii) For repairs done after the effective date
of this AD: Do a detailed inspection of the
repaired area for loose, damaged, and missing
fasteners, in accordance with Part 6 of the
Work Instructions of Boeing Alert Service
Bulletin 737–53A1210, Revision 3, dated July
16, 2009. If any loose, missing, or damaged
fastener is found, before further flight,
replace with a new fastener, in accordance
with the Work Instructions of Boeing Alert
Service Bulletin 737–53A1210, Revision 3,
dated July 16, 2009.
(2) At the applicable time specified in
paragraph (l)(2)(i) and (l)(2)(ii) of this AD: Do
inspections of the repaired area for cracking
in accordance with Part 4 of the Work
Instructions of Boeing Alert Service Bulletin
737–53A1210, Revision 1, dated October 25,
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2001; or in accordance with Part 6 of the
Work Instructions of Boeing Alert Service
Bulletin 737–53A1210, Revision 3, dated July
16, 2009. If any cracking is found, before
further flight, repair in accordance with a
method approved by the Manager, Seattle
ACO, or in accordance with data meeting the
type certification basis of the airplane if it is
approved by the Boeing Commercial
Airplanes ODA or any other person
authorized by the Manager, Seattle ACO, to
make those findings. For a repair method to
be approved the repair must meet the
certification basis of the airplane and the
approval must specifically refer to this AD.
(i) For repairs done before the effective
date of this AD: Within 4,000 flight cycles
after doing the repair, do the inspections.
(ii) For repairs done on or after the
effective date of this AD: Within 3,000 flight
cycles after doing the repair, do the
inspections.
(3) At the earlier of the times specified in
paragraphs (l)(3)(i) and (l)(3)(ii) of this AD:
Make the repair permanent in accordance
with Part 4 and Figure 20 of the Work
Instructions of Boeing Alert Service Bulletin
737–53A1210, Revision 1, dated October 25,
2001, or do the permanent repair, in
accordance with Part 5 of the Work
Instructions of Boeing Alert Service Bulletin
737–53A1210, Revision 3, dated July 16,
2009, which ends the repetitive inspections
for the repaired area only. As of the effective
date of this AD, only Boeing Alert Service
Bulletin 737–53A1210, Revision 3, dated July
16, 2009, may be used to make the repair
permanent.
(i) Within 10,000 flight cycles after doing
the repair in accordance with Boeing Alert
Service Bulletin 737–53A1210, Revision 1,
dated October 25, 2001.
(ii) At the later of the times specified in
paragraphs (l)(3)(ii)(A) and (l)(3)(ii)(B) of this
AD.
(A) Within 6,000 flight cycles after doing
the repair.
(B) Within 1,000 flight cycles after the
effective date of this AD.
(m) Retained Optional Terminating Action
for Repetitive Eddy Current Inspections
This paragraph restates the requirements of
paragraph (g) of AD 2004–18–06,
Amendment 39–13784 (69 FR 54206,
September 8, 2004), with revised service
information. Accomplishment of paragraph
(b) or (c), as applicable, of AD 2003–14–06,
Amendment 39–13225 (68 FR 42956, July 21,
2003), before the effective date of this AD
ends the repetitive eddy current inspections
required by paragraph (g) of this AD for that
skin panel only; however, the repetitive
external detailed inspections required by
paragraph (g) of this AD are still required for
all areas. Accomplishing paragraph (b) or (c),
as applicable, of AD 2003–14–06, on or after
the effective date of this AD, does not end
either the repetitive detailed or eddy current
inspections required by paragraph (g) of this
AD.
(n) Retained Credit for Previous Actions
This paragraph restates the provisions of
paragraph (h) of AD 2004–18–06,
Amendment 39–13784 (69 FR 54206,
VerDate Mar<15>2010
15:59 Oct 01, 2013
Jkt 232001
September 8, 2004). This paragraph provides
credit for actions specified by paragraphs (g),
(h), (i), (j), (k), and (l) of this AD, if those
actions were done before October 13, 2004
(the effective date of AD 2004–18–06), using
Boeing Alert Service Bulletin 737–53A1210,
dated December 14, 2000 (which is not
incorporated by reference in this AD).
(o) Retained Exception to Service Bulletin
Procedures
This paragraph restates the provision of
paragraph (i) of AD 2004–18–06, Amendment
39–13784 (69 FR 54206, September 8, 2004),
with revised service information. For
airplanes subject to the requirements of
paragraphs (g) and (h) of this AD: Inspections
are not required in areas that are spanned by
an FAA-approved repair that has a minimum
of 3 rows of fasteners above and below, or
forward and aft of the chem-milled step, or
repairs that have a minimum of 2 rows of
fasteners above and below, or forward and aft
of the chem-milled step, and have been
installed in accordance with the
requirements of paragraph (k) of this AD. If
an external doubler covers the chem-milled
step, but does not span it by a minimum of
3 rows of fasteners above and below, or
forward and aft, or does not have a minimum
of 2 rows of fasteners above and below, and
have been installed in accordance with the
requirements of paragraph (k) of this AD: In
lieu of requesting approval for an alternative
method of compliance (AMOC), one option
to comply with the inspection requirement of
paragraphs (g) and (h) of this AD is to inspect
all chem-milled steps covered by the repair
using the method specified in the notes in
Tables 1 through 6 of paragraph 1.E.,
‘‘Compliance,’’ and in accordance with the
Work Instructions, of Boeing Alert Service
Bulletin 737–53A1210, Revision 3, dated July
16, 2009.
(p) For Certain Airplanes: New Repetitive
External Detailed and Eddy Current
Inspections of the Crown Area and Other
Known Areas of Fuselage Skin Cracking,
and Corrective Actions
For Groups 1 through 5 and Groups 9
through 21 airplanes identified in Boeing
Alert Service Bulletin 737–53A1210,
Revision 3, dated July 16, 2009, on which the
inspections required by paragraph (g) of this
AD have been done before the effective date
of this AD: Within 4,500 flight cycles after
doing the most recent inspection required by
paragraph (g) of this AD, or within 1,800
flight cycles after the effective date of this
AD, whichever is earlier; do external detailed
and eddy current inspections of the crown
area and other known areas of the fuselage
skin cracking, in accordance with Part 1 of
the Accomplishment Instructions of Boeing
Alert Service Bulletin 737–53A1210,
Revision 3, dated July 16, 2009; except as
provided by paragraph (o) of this AD. Repeat
the external detailed and eddy current
inspections thereafter at intervals not to
exceed 1,800 flight cycles. Accomplishing
the inspections required by this paragraph
ends the repetitive inspections required by
paragraph (g) of this AD. Before further flight,
do all applicable corrective actions as
specified in paragraph (j) of this AD. For the
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locations specified in Boeing Alert Service
Bulletin 737–53A1210, Revision 3, dated July
16, 2009, in lieu of doing detailed
inspections, operators may do general visual
inspections, provided that the general visual
inspections are done at intervals not to
exceed 1,000 flight cycles.
(q) For Certain Other Airplanes: New
Repetitive External Detailed and Eddy
Current Inspections of the Crown Area and
Other Known Areas of Fuselage Skin
Cracking, and Corrective Actions
For Groups 1 through 5 and 9 through 21
airplanes identified in Boeing Alert Service
Bulletin 737–53A1210, Revision 3, dated July
16, 2009, on which the inspections required
by paragraph (g) of this AD have not been
done before the effective date of this AD:
Before the accumulation of 28,000 total flight
cycles, or within 1,800 flight cycles after the
effective date of this AD, whichever is later,
do external detailed and eddy current
inspections of the crown area and other
known areas of fuselage skin cracking, in
accordance with Part 1 of the
Accomplishment Instructions of Boeing Alert
Service Bulletin 737–53A1210, Revision 3,
dated July 16, 2009, except as provided by
paragraph (o) of this AD. Repeat the external
detailed and eddy current inspections
thereafter at intervals not to exceed 1,800
flight cycles. Accomplishing the inspections
required by this paragraph ends the repetitive
inspections required by paragraph (g) of this
AD. Before further flight, do all applicable
corrective actions as specified in paragraph
(j) of this AD. For the locations specified in
Boeing Alert Service Bulletin 737–53A1210,
Revision 3, dated July 16, 2009, in lieu of
doing detailed inspections, operators may do
general visual inspections, provided that the
general visual inspections are done at
intervals not to exceed 1,000 flight cycles.
(r) New Repetitive External Detailed and
Eddy Current Inspections of the Fuselage
Skin Along the Chem-Milled Steps of the
Butt Joints, and Corrective Actions
For Groups 1 through 5, and 9 through 21
airplanes identified in Boeing Alert Service
Bulletin 737–53A1210, Revision 3, dated July
16, 2009: At the later of the times specified
in paragraphs (r)(1) and (r)(2) of this AD, do
external detailed and eddy current
inspections for vertical cracks in the fuselage
skin along the chem-milled steps of the butt
joints, in accordance with Part 3 of the
Accomplishment Instructions of Boeing Alert
Service Bulletin 737–53A1210, Revision 3,
dated July 16, 2009, except as provided by
paragraph (o) of this AD. Repeat the
inspections thereafter at intervals not to
exceed 1,800 flight cycles. If any cracking is
found, before further flight, repair in
accordance with Part 5 of the
Accomplishment Instructions of Boeing Alert
Service Bulletin 737–53A1210, Revision 3,
dated July 16, 2009. Doing the repair
terminates the repetitive inspections
specified in this paragraph for the repaired
area only.
(1) Before the accumulation of 55,000 total
flight cycles or 55,000 total flight hours,
whichever occurs first.
(2) Within 1,800 flight cycles after the
effective date of this AD.
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(s) New Repetitive Detailed and Eddy
Current Inspections Along the Chem-Milled
Lines of the Fuselage Skin of the Lower Lobe
Area and Section 41, and Corrective Actions
For Groups 1 through 21 airplanes
identified in Boeing Alert Service Bulletin
737–53A1210, Revision 3, dated July 16,
2009: At the applicable time specified in
paragraph (s)(1) or (s)(2) of this AD, do
external detailed and eddy current
inspections, as applicable, for horizontal
cracks along the chem-milled lines of the
fuselage skin of the lower lobe area and
section 41, in accordance with Part 4 of the
Accomplishment Instructions of Boeing Alert
Service Bulletin 737–53A1210, Revision 3,
dated July 16, 2009, except as provided by
paragraphs (o) and (x) of this AD. Repeat the
inspections thereafter at intervals not to
exceed 1,800 flight cycles. Accomplishing
the inspections required by this paragraph
ends the inspections required by paragraph
(h) of this AD. Before further flight, do all
applicable corrective actions as specified in
paragraph (j) of this AD. For the locations
specified in Boeing Alert Service Bulletin
737–53A1210, Revision 3, dated July 16,
2009, in lieu of doing detailed inspections,
operators may do general visual inspections,
provided that the general visual inspections
are done at intervals not to exceed 1,000
flight cycles.
(1) Before the accumulation of 35,000 total
flight cycles.
(2) Within 9,000 flight cycles after the most
recent inspection required by paragraph (h)
of this AD, or within 1,800 flight cycles after
the effective date of this AD, whichever is
earlier.
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(t) For Certain Airplanes: New Repetitive
External Detailed and Eddy Current
Inspections Along the Chem-Milled Lines of
the Fuselage Skin of the Window Belt Area,
and Corrective Actions
For Groups 4, 11, and 16 airplanes
identified in Boeing Alert Service Bulletin
737–53A1210, Revision 3, dated July 16,
2009: Before the accumulation of 25,000 total
flight cycles or within 1,800 flight cycles
after the effective date of this AD, whichever
is later, do external detailed and eddy current
inspections for horizontal cracks along the
chem-milled lines of the fuselage skin of the
fuselage window belt area, in accordance
with Part 2 of the Accomplishment
Instructions of Boeing Alert Service Bulletin
737–53A1210, Revision 3, dated July 16,
2009, except as provided by paragraph (o) of
this AD. Repeat the inspections thereafter at
intervals not to exceed 1,800 flight cycles. If
any cracking is found, before further flight,
repair using a method approved in
accordance with the procedures specified in
paragraph (y) of this AD. Doing the repair
terminates the repetitive inspections
specified in this paragraph for the repaired
area only.
(u) For Certain Other Airplanes: New
Repetitive External Detailed and Eddy
Current Inspections Along the Chem-Milled
Lines of the Fuselage Skin of the Window
Belt Area, and Corrective Actions
For Groups 3, 5, 9, 10, 12, 14, 15, 17, 18,
19, 20, and 21 airplanes identified in Boeing
VerDate Mar<15>2010
15:59 Oct 01, 2013
Jkt 232001
Alert Service Bulletin 737–53A1210,
Revision 3, dated July 16, 2009: Do the
actions specified in paragraph (u)(1) or (u)(2)
of this AD, as applicable. Part 7 (Figure 10)
of the Accomplishment Instructions of
Boeing Alert Service Bulletin 737–53A1210,
Revision 3, dated July 16, 2009, specifies
applying corrosion inhibiting compound
(CIC) Boeing Material Specification (BMS) 3–
23 to the surfaces of the repaired area. As an
option to using CIC BMS 3–23, operators may
use CIC BMS 3–35, which is equivalent to
CIC BMS 3–23.
(1) For airplanes on which the inspections
required by paragraph (g) of this AD have
been done before the effective date of this
AD: Within 4,500 flight cycles after doing the
most recent inspection required by paragraph
(g) of this AD, or within 1,800 flight cycles
after the effective date of this AD, whichever
is earlier, do external detailed and eddy
current inspections for horizontal cracks
along the chem-milled lines of the fuselage
skin of the fuselage window belt area, in
accordance with Part 2 of the
Accomplishment Instructions of Boeing Alert
Service Bulletin 737–53A1210, Revision 3,
dated July 16, 2009, except as provided by
paragraph (o) of this AD. Repeat the
inspections thereafter at intervals not to
exceed 1,800 flight cycles. If any cracking is
found, before further flight, repair in
accordance with Part 8 of the
Accomplishment Instructions of Boeing Alert
Service Bulletin 737–53A1210, Revision 3,
dated July 16, 2009, except as required by
paragraph (x) of this AD.
(2) For airplanes on which the inspections
required by paragraph (g) of this AD have not
been done before the effective date of this
AD: Before the accumulation of 25,000 total
flight cycles or within 1,800 flight cycles
after the effective date of this AD, whichever
is later, do external detailed and eddy current
inspections for horizontal cracks along the
chem-milled lines of the fuselage skin of the
fuselage window belt area, in accordance
with Part 2 of the Accomplishment
Instructions of Boeing Alert Service Bulletin
737–53A1210, Revision 3, dated July 16,
2009. Repeat the inspections thereafter at
intervals not to exceed 1,800 flight cycles. If
any cracking is found, before further flight,
repair in accordance with Part 8 of the
Accomplishment Instructions of Boeing Alert
Service Bulletin 737–53A1210, Revision 3,
dated July 16, 2009, except as required by
paragraph (x) of this AD.
(v) New Optional Repair
For airplanes on which cracking is found
during any inspection required by paragraph
(p), (q), (r), or (s) of this AD, as applicable,
doing the repair of the chem-milled area in
the skin, as specified in Part 5 or Part 6 of
the Accomplishment Instructions of Boeing
Alert Service Bulletin 737–53A1210,
Revision 3, dated July 16, 2009, ends the
repetitive external detailed and eddy current
inspections required by paragraph (p), (q), (r),
or (s) of this AD, as applicable, for the
repaired area only.
Note 1 to paragraph (v) of this AD: Part 8
of the Accomplishment Instructions of
Boeing Alert Service Bulletin 737–53A1210,
Revision 3, dated July 16, 2009, specifies a
PO 00000
Frm 00014
Fmt 4700
Sfmt 4700
post-repair inspection of the skin chemmilled crack repair at stringer 12; that
inspection is not required by this AD. The
damage tolerance inspections specified in
Table 7 of paragraph 1.E., ‘‘Compliance,’’ of
Boeing Alert Service Bulletin 737–53A1210,
Revision 3, dated July 16, 2009, may be used
in support of compliance with section
121.1109(c)(2) or 129.109(c)(2) of the Code of
Federal Regulations (14 CFR 121.1109(c)(2)
or 14 CFR 129.109(c)(2)).
(w) New Optional Preventive Modification at
Stringer 12
For airplanes on which no cracking is
found during any inspection required by
paragraph (u) of this AD, doing the
preventive modification of the chem-milled
areas in the skin at stringer 12, as specified
in Part 7 of the Accomplishment Instructions
of Boeing Alert Service Bulletin 737–
53A1210, Revision 3, dated July 16, 2009,
except as required by paragraph (x) of this
AD, ends the repetitive external detailed and
eddy current inspections required by
paragraph (u) of this AD, for the modified
areas common to stringer 12 only. Part 7
(Figure 10) of the Accomplishment
Instructions of Boeing Alert Service Bulletin
737–53A1210, Revision 3, dated July 16,
2009, specifies applying CIC BMS 3–23 to the
surfaces of the repaired area. As an option to
using CIC BMS 3–23, operators may use CIC
BMS 3–35, which is equivalent to CIC BMS
3–23.
(x) Exception to Service Information
Where Boeing Alert Service Bulletin 737–
53A1210, Revision 3, dated July 16, 2009,
specifies to contact Boeing for repair
instructions, before further flight, repair
using a method approved in accordance with
the procedures specified in paragraph (y) of
this AD.
(y) Alternative Methods of Compliance
(AMOCs)
(1) The Manager, Seattle ACO, FAA, has
the authority to approve AMOCs for this AD,
if requested using the procedures found in 14
CFR 39.19. In accordance with 14 CFR 39.19,
send your request to your principal inspector
or local Flight Standards District Office, as
appropriate. If sending information directly
to the manager of the ACO, send it to the
attention of the person identified in
paragraph (z)(1) of this AD. Information may
be emailed to: 9-ANM-Seattle-ACO-AMOCRequests@faa.gov.
(2) Before using any approved AMOC,
notify your appropriate principal inspector,
or lacking a principal inspector, the manager
of the local flight standards district office/
certificate holding district office.
(3) An AMOC that provides an acceptable
level of safety may be used for any repair
required by this AD if it is approved by the
Boeing Commercial Airplanes ODA that has
been authorized by the Manager, Seattle
ACO, to make those findings. For a repair
method to be approved, the repair must meet
the certification basis of the airplane, and the
approval must specifically refer to this AD.
(4) AMOCs approved previously in
accordance with AD 2004–18–06,
Amendment 39–13784 (69 FR 54206,
E:\FR\FM\02OCR1.SGM
02OCR1
Federal Register / Vol. 78, No. 191 / Wednesday, October 2, 2013 / Rules and Regulations
September 8, 2004), are approved as AMOCs
for the corresponding provisions of this AD.
(5) Inspections and corrective actions
required by paragraph (g) of AD 2009–21–01,
Amendment 39–16038 (74 FR 52395, October
13, 2009), are approved as AMOCs for the
corresponding provisions of paragraph(s) of
this AD, but only for the areas of the lower
lobe skin identified in AD 2009–21–01.
sroberts on DSK5SPTVN1PROD with RULES
(z) Related Information
(1) For more information about this AD,
contact Wayne Lockett, Aerospace Engineer,
Airframe Branch, ANM–120S, FAA, Seattle
Aircraft Certification Office, 1601 Lind
Avenue SW., Renton, Washington 98057–
3356; phone: 425–917–6447; fax: 425–917–
6590; email: wayne.lockett@faa.gov.
(2) Service information that is referenced
in this AD that is not incorporated by
reference in this AD may be obtained at the
addresses identified in paragraphs (aa)(5) and
(aa)(6) of this AD.
(aa) Material Incorporated by Reference
(1) The Director of the Federal Register
approved the incorporation by reference
(IBR) of the service information listed in this
paragraph under 5 U.S.C. 552(a) and 1 CFR
part 51.
(2) You must use this service information
as applicable to do the actions required by
this AD, unless the AD specifies otherwise.
(3) The following service information was
approved for IBR on November 6, 2013.
(i) Boeing Alert Service Bulletin 737–
53A1210, Revision 3, dated July 16, 2009.
(ii) Figure 48, General Fuselage Skin
Repair, of Subject 53–30–3, Skin Repair, of
Chapter 53, Fuselage, of the Boeing 737–100/
–200 SRM D6–15565, Revision 102, dated
September 10, 2010. The revision level of
this document is identified in only the
transmittal letter; no other page of the
document contains this information.
(iii) Repair 31, General Fuselage Skin
Repairs, of Subject 53–00–01, Fuselage
Skin—General, of Chapter 53, Fuselage, of
the Boeing 737–300 SRM D6–37635, Revision
92, dated November 10, 2010. The revision
level of this document is identified in only
the transmittal letter; no other page of the
document contains this information.
(iv) Repair 31, General Fuselage Skin
Repairs, of Subject 53–00–01, Fuselage
Skin—General, of Chapter 53, Fuselage, of
the Boeing 737–400 SRM D6–38246, Revision
75, dated November 10, 2010. The revision
level of this document is identified in only
the transmittal letter; no other page of the
document contains this information.
(v) Repair 31, General Fuselage Skin
Repairs, of Subject 53–00–01, Fuselage
Skin—General, of Chapter 53, Fuselage, of
the Boeing 737–500 SRM D6–38441, Revision
70, dated November 10, 2010. The revision
level of this document is identified in only
the transmittal letter; no other page of the
document contains this information.
(4) The following service information was
approved for IBR on October 13, 2004 (69 FR
54206, September 8, 2004).
(i) Boeing Alert Service Bulletin 737–
53A1210, Revision 1, excluding Appendix A,
dated October 25, 2001.
(ii) Reserved.
VerDate Mar<15>2010
15:59 Oct 01, 2013
Jkt 232001
(5) For service information identified in
this AD, contact Boeing Commercial
Airplanes, Attention: Data & Services
Management, P.O. Box 3707, MC 2H–65,
Seattle, WA 98124–2207; telephone 206–
544–5000, extension 1; fax 206–766–5680;
Internet https://www.myboeingfleet.com.
(6) You may view this service information
at the FAA, Transport Airplane Directorate,
1601 Lind Avenue SW., Renton, WA. For
information on the availability of this
material at the FAA, call 425–227–1221.
(7) You may view this service information
that is incorporated by reference at the
National Archives and Records
Administration (NARA). For information on
the availability of this material at NARA, call
202–741–6030, or go to: https://
www.archives.gov/federal-register/cfr/ibrlocations.html.
Issued in Renton, Washington, on August
16, 2013.
Jeffrey E. Duven,
Acting Manager, Transport Airplane
Directorate, Aircraft Certification Service.
[FR Doc. 2013–24034 Filed 10–1–13; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2013–0360; Directorate
Identifier 2013–NM–033–AD; Amendment
39–17591; AD 2013–19–09]
RIN 2120–AA64
Airworthiness Directives; Airbus
Airplanes
Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
AGENCY:
We are superseding
airworthiness directive (AD) 2012–26–
51 for all Airbus Model A318, A319,
A320, and A321 series airplanes. AD
2012–26–51 required revising the
airplane flight manual (AFM) to advise
the flightcrew of emergency procedures
for addressing angle of attack (AoA)
sensor blockage, and also provided for
optional terminating action for the AFM
revision, which involves replacing AoA
sensor conic plates with AoA sensor flat
plates. This new AD requires replacing
AoA sensor conic plates with AoA
sensor flat plates, and subsequent
removal of the AFM revision. This AD
was prompted by a determination that
replacement of AoA sensor conic plates
is necessary to address the identified
unsafe condition. We are issuing this
AD to prevent reduced control of the
airplane.
SUMMARY:
PO 00000
Frm 00015
Fmt 4700
Sfmt 4700
60667
This AD becomes effective
November 6, 2013.
The Director of the Federal Register
approved the incorporation by reference
of a certain publication listed in this AD
as of November 6, 2013.
The Director of the Federal Register
approved the incorporation by reference
of a certain other publication listed in
this AD as of January 24, 2013 (78 FR
1723, January 9, 2013).
ADDRESSES: You may examine the AD
docket on the Internet at https://
www.regulations.gov or in person at the
U.S. Department of Transportation,
Docket Operations, M–30, West
Building Ground Floor, Room W12–140,
1200 New Jersey Avenue SE.,
Washington, DC.
FOR FURTHER INFORMATION CONTACT:
Sanjay Ralhan, Aerospace Engineer,
International Branch, ANM–116,
Transport Airplane Directorate, FAA,
1601 Lind Avenue SW., Renton, WA
98057–3356; telephone (425) 227–1405;
fax (425) 227–1149.
SUPPLEMENTARY INFORMATION:
DATES:
Discussion
We issued a notice of proposed
rulemaking (NPRM) to amend 14 CFR
part 39 by adding an AD that would
apply to the specified products. The
NPRM was published in the Federal
Register on May 2, 2013 (78 FR 25666),
and proposed to supersede AD 2012–
26–51, Amendment 39–17312 (78 FR
1723, January 9, 2013). The NPRM
proposed to correct an unsafe condition
for the specified products. The
European Aviation Safety Agency
(EASA), which is the Technical Agent
for the Member States of the European
Community, has issued EASA
Airworthiness Directive 2013–0022,
dated February 1, 2013 (referred to after
this as the Mandatory Continuing
Airworthiness Information, or ‘‘the
MCAI’’), to correct an unsafe condition
for the specified products. The MCAI
states:
Recently, an Airbus A330 aeroplane
equipped with Angle of Attack (AoA) sensors
with conic plates installed, experienced
blockage of all sensors during climb, leading
to autopilot disconnection and activation of
the alpha protection (Alpha Prot) when Mach
number was increased.
Based on the results of the subsequent
analysis, it is suspected that these conic
plates may have contributed to the event.
Investigations are on-going to determine what
caused the blockage of these AoA sensors.
Blockage of two or three AoA sensors at the
same angle may cause the Alpha Prot of the
normal law to activate. Under normal flight
conditions (in normal law), if the Alpha Prot
activates and Mach number increases, the
flight control laws order a pitch down of the
aeroplane that the flight crew may be unable
E:\FR\FM\02OCR1.SGM
02OCR1
Agencies
[Federal Register Volume 78, Number 191 (Wednesday, October 2, 2013)]
[Rules and Regulations]
[Pages 60660-60667]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2013-24034]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2011-0155; Directorate Identifier 2009-NM-141-AD;
Amendment 39-17581; AD 2013-18-08]
RIN 2120-AA64
Airworthiness Directives; The Boeing Company Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: We are superseding airworthiness directive (AD) 2004-18-06 for
certain The Boeing Company Model 737-200, -200C, -300, -400, and -500
series airplanes. AD 2004-18-06 required repetitive inspections to find
fatigue cracking of certain upper and lower skin panels of the
fuselage, and follow-on and corrective actions if necessary. AD 2004-
18-06 also included a terminating action for the repetitive inspections
of certain modified or repaired areas only. This new AD adds new
inspections for cracking of the fuselage skin along certain chem-milled
lines, and corrective actions if necessary. This new AD also reduces
certain thresholds and intervals required by AD 2004-18-06. This AD was
prompted by new findings of vertical cracks along chem-milled steps
adjacent to the butt joints. We are issuing this AD to detect and
correct fatigue cracking of the skin panels, which could result in
sudden fracture and failure of the skin panels of the fuselage, and
consequent rapid decompression of the airplane.
DATES: This AD is effective November 6, 2013.
The Director of the Federal Register approved the incorporation by
reference of certain publications listed in the AD as of November 6,
2013.
The Director of the Federal Register approved the incorporation by
reference of a certain other publication listed in the AD as of October
13, 2004 (69 FR 54206, September 8, 2004).
ADDRESSES: For service information identified in this AD, contact
Boeing Commercial Airplanes, Attention: Data & Services Management,
P.O. Box 3707, MC 2H-65, Seattle, Washington 98124-2207; telephone 206-
544-5000, extension 1; fax 206-766-5680; Internet https://www.myboeingfleet.com. You may review copies of the referenced service
information at the FAA, Transport Airplane Directorate, 1601 Lind
Avenue SW., Renton, Washington. For information on the availability of
this material at the FAA, call 425-227-1221.
Examining the AD Docket
You may examine the AD docket on the Internet at https://www.regulations.gov; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this AD, the regulatory evaluation,
any comments received, and other information. The address for the
Docket Office (phone: 800-647-5527) is Document Management Facility,
U.S. Department of Transportation, Docket Operations, M-30, West
Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE.,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Wayne Lockett, Aerospace Engineer,
Airframe Branch, ANM-120S, FAA, Seattle Aircraft Certification Office,
1601 Lind Avenue SW., Renton, Washington 98057-3356; phone: 425-917-
6447; fax: 425-917-6590; email: wayne.lockett@faa.gov.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a supplemental notice of proposed rulemaking (SNPRM) to
amend 14 CFR part 39 to supersede AD 2004-18-06, Amendment 39-13784 (69
FR 54206, September 8, 2004). AD 2004-18-06 applied to the specified
products. The SNPRM published in the
[[Page 60661]]
Federal Register on October 10, 2012 (77 FR 61550). We preceded the
SNPRM with a notice of proposed rulemaking (NPRM) that published in the
Federal Register on March 8, 2011 (76 FR 12619). The NPRM proposed to
continue to require repetitive inspections to find fatigue cracking of
certain upper and lower skin panels of the fuselage, and follow-on and
corrective actions if necessary. The NPRM also included a terminating
action for the repetitive inspections of certain modified or repaired
areas only. The NPRM proposed to add new inspections for cracking of
the fuselage skin along certain chem-milled lines, and corrective
actions if necessary. The NPRM also proposed to reduce certain
thresholds and intervals required by AD 2004-18-06. The SNPRM proposed
to revise the NPRM by reducing the proposed repetitive inspection
intervals.
Comments
We gave the public the opportunity to participate in developing
this AD. The following presents the comments received on the SNPRM (77
FR 61550, October 10, 2012) and the FAA's response to each comment.
Request To Change Certain Repetitive Inspection Intervals
Boeing asked that the repetitive inspection interval of 1,800
flight cycles or 1,800 flight hours, as specified in paragraph (r) of
the SNPRM (77 FR 61550, October 10, 2012), be changed to eliminate the
1,800 flight-hour interval. Boeing stated that the longitudinal chem-
milled cracks are driven primarily by hoop loading as a result of
pressurization cycles, and added that the vertical chem-milled cracks
are driven by both pressure and flight loads. Boeing added that the
threshold and repetitive inspection intervals can be affected by this.
Boeing noted that repeating the inspection at 1,800 flight cycles at
the butt joints was a conservative estimate obtained from crack growth
data of longitudinal chem-milled cracks; this is conservative because
the stresses in the skins at the butt joints are lower than the hoop
stresses, which cause the longitudinal cracks to develop and grow.
Boeing concluded that a detailed analysis of the stresses on the
vertical cracks compared with the horizontal cracks confirmed that
repeating the inspections every 1,800 flight cycles is adequate to
detect cracks before they spread and result in an unsafe condition.
We agree that eliminating the 1,800-flight-hour aspect of the
repetitive inspection interval and the threshold is acceptable for the
reasons provided by the commenter. We have determined that this change
adequately addresses the identified unsafe condition. Therefore, we
have changed paragraph (r) of this final rule accordingly.
Requests To Clarify Exception to Service Information
Boeing and Southwest Airlines (SWA) asked that we clarify the
exception language identified in paragraph (o) of the SNPRM (77 FR
61550, October 10, 2012). Boeing and SWA both suggested language for
changing that paragraph.
Boeing stated that the language in paragraph (o) of the SNPRM (77
FR 61550, October 10, 2012) gives relief for inspections under FAA-
approved repair doublers that span the chem-milled step by a minimum of
three rows of fasteners above and below the chem-milled step. Boeing
added that paragraph (o) of the SNPRM does not distinguish the reason
for the repair (i.e., cracks, dents, corrosion, etc.), but just
specifies that a repair doubler exists and spans the chem-milled step
with a sufficient number of fastener rows. Boeing asked that this same
allowance be given to chem-milled steps under repairs that are
accomplished according to the general skin repairs specified in
paragraph (k) of the SNPRM. Boeing noted that paragraph (k) of the
SNPRM already has language that terminates inspections under repairs
accomplished according to paragraph (k) of the SNPRM; however,
paragraph (k) of the SNPRM is for the repair of chem-milled step cracks
only, so it would not terminate future chem-milled steps under a repair
that is installed for some reason other than chem-milled cracking.
SWA stated certain conditions for external repairs are not
stipulated in paragraph (o) of the SNPRM (77 FR 61550, October 10,
2012). SWA noted that for airplanes on which the repair does not meet
these conditions, paragraph (o) of the SNPRM specifies that one option
to comply with the inspections is to use the Work Instructions of
Boeing Alert Service Bulletin 737-53A1210, Revision 3, dated July 16,
2009. SWA added that the option to use an alternate inspection is given
in the notes section of Tables 1 through 6 of paragraph 1.E.,
``Compliance,'' of Boeing Alert Service Bulletin 737-53A1210, Revision
3, dated July 16, 2009, rather than in the Work Instructions of this
service bulletin. SWA also asked that we change the language in
paragraphs (p), (q), and (r) of the SNPRM for the alternate inspection
given in Tables 1 through 6 of paragraph 1.E., ``Compliance'' of this
service bulletin.
We agree that clarification of the language in paragraph (o) of
this final rule is necessary to ensure that all inspection requirements
are complied with as written. We have revised the language in paragraph
(o) of this final rule to include the language ``or repairs that have a
minimum of 2 rows of fasteners above and below the chem-milled step,
and have been installed in accordance with the requirements of
paragraph (k) of this final rule.'' We have also included language for
repairs to the vertical chem-milled steps. In addition, we have revised
paragraph (o) of this final rule to refer to the notes in Tables 1
through 6 of paragraph 1.E., ``Compliance,'' of Boeing Alert Service
Bulletin 737-53A1210, Revision 3, dated July 16, 2009, for the
inspection requirements. With this clarification added to paragraph (o)
of this final rule, it is not necessary to change the language in
paragraphs (p) and (q) of this final rule. We have added the exception
specified in paragraph (o) of this final rule to paragraphs (r), (s),
(t), and (u) of this final rule.
Request To Clarify Certain Repetitive Inspection Intervals
SWA asked that we clarify the repetitive inspection intervals
required by paragraph (h) of the SNPRM (77 FR 61550, October 10, 2012).
SWA stated that paragraph (h) of the SNPRM includes a new repetitive
inspection interval for doing the inspections of the lower lobe and
section 41, and that repeating those inspections every 4,500 flight
cycles is a new requirement. SWA added that paragraph (s) of the SNPRM
introduces a new repetitive inspection interval of 1,800 flight cycles
for the inspections of the lower lobe and section 41, which contradicts
paragraph (h) of the SNPRM.
SWA stated that paragraph (s) of the SNPRM (77 FR 61550, October
10, 2012) introduces the terminology ``areas of known cracking'' and
``areas of no known cracking'' for inspections of the lower lobe and
section 41. SWA added that, for areas of known cracking, the
inspections are required at the latest of the times specified in
paragraphs (s)(2)(i) and (s)(2)(ii) of the SNPRM. SWA stated that
paragraph (s)(2)(i) of the SNPRM specifies inspections before the
accumulation of 35,000 total flight cycles; paragraph (s)(2)(ii) of the
SNPRM specifies inspections within 4,500 flight cycles after the most
recent inspection required by paragraph (h) of the SNPRM or within
1,800 flight cycles after the effective date of the AD, whichever is
earlier. SWA noted that although paragraph (h) of the SNPRM includes
the new requirement of
[[Page 60662]]
repeating those inspections every 4,500 flight cycles, airplanes are
still subject to the existing repetitive inspection interval of 9,000
flight cycles, as required by AD 2004-18-06, Amendment 39-13784 (69 FR
54206, September 8, 2004). SWA added that this is a significant
conflict since airplanes on which the inspection threshold specified in
paragraph (s)(2)(i) of the SNPRM has been surpassed ``will immediately
be rendered out of compliance by paragraph (s)(2)(ii) if the most
recent inspection was accomplished more than 4,500 flight cycles from
the last inspection.'' SWA also asked that we clarify the inspection
requirements for airplanes that have accumulated more than 35,000 total
flight cycles as of the effective date of the AD.
Boeing stated that paragraph (s)(2)(ii) of the SNPRM (77 FR 61550,
October 10, 2012) gives a grace period to start inspections in lower
lobe and section 41 for areas of known cracking for airplanes that have
exceeded the threshold of 35,000 total flight cycles. Boeing added that
this grace period is 4,500 flight cycles from the previous inspections
done in accordance with AD 2004-18-06, Amendment 39-13784 (69 FR 54206,
September 8, 2004), which required that those areas be re-inspected at
9,000 flight-cycle intervals. Boeing noted that, as a result of this,
it is likely that many airplanes will be grounded. Boeing asked that
the grace period be changed to 9,000 flight cycles.
We agree that paragraphs (h) and (s) of this final rule should be
changed since the new requirements could put airplanes out of
compliance. We have revised paragraph (h) of this final rule to specify
a repetitive inspection interval of 9,000 flight cycles, as required by
AD 2004-18-06, Amendment 39-13784 (69 FR 54206, September 8, 2004), and
have deleted paragraphs (h)(1) and (h)(2) of this final rule to
eliminate those repetitive inspection intervals.
We have also revised paragraph (s)(2) of this final rule to include
the existing repetitive inspection interval of 9,000 flight cycles so
that no airplanes will be out of compliance with the inspection
requirements carried over from AD 2004-18-06, Amendment 39-13784 (69 FR
54206, September 8, 2004).
Request To Update Structural Repair Manual (SRM) References
SWA asked that we update the SRM repair references in paragraphs
(k)(2) and (k)(4) of the SNPRM (77 FR 61550, October 10, 2012). SWA
stated that the references to Figure 229 for Revisions 92 and 70, both
dated November 10, 2010, in those paragraphs is incorrect. SWA noted
that the correct repair for those SRM revisions is Repair 31.
We agree that this final rule should refer to the latest repairs.
We have determined that the SRM repair references specified in
paragraphs (k)(2) and (k)(4) of the SNPRM (77 FR 61550, October 10,
2012), have been updated. The SRM repair reference in paragraph (k)(3)
of the SNPRM also has been updated. Therefore, we have changed
paragraphs (k)(2), (k)(3), and (k)(4) of this final rule to update the
SRM references to include the appropriate repair.
Request To Clarify Terminating Action
SWA asked that we change paragraph (j)(1)(i) of the SNPRM (77 FR
61550, October 10, 2012) to reflect that the time-limited repair
specified in that paragraph terminates the repetitive inspections
required by paragraph (g) of the SNPRM. SWA also asked that, if we do
not change that paragraph, we provide clarification that accomplishment
of the repair specified in paragraph (v) of the SNPRM terminates those
repetitive inspections. SWA stated that paragraph (j) of the SNPRM
addresses retained corrective actions for cracking found during the
inspections required by paragraphs (g), (h), (p), (q), (r), and (s) of
the SNPRM. SWA added that paragraph (v) of the SNPRM specifies that
accomplishment of the permanent repair specified in Part 5, or the
time-limited repair specified in Part 6, of the Accomplishment
Instructions of Boeing Alert Service Bulletin 737-53A1210, Revision 3,
dated July 16, 2009, terminates the repetitive inspections required by
paragraphs (p), (q), (r), and (s) of the SNPRM for the repaired area
only. SWA noted that paragraph (j)(1)(i) of the SNPRM specifies that
installation of a permanent repair terminates the repetitive
inspections required by paragraph (g) of the SNPRM for the repaired
area only; however, paragraph (j)(1)(i) of the SNPRM does not indicate
that accomplishing the time-limited repair terminates the repetitive
inspections.
We agree that clarification is necessary. Since the crack at the
chem-milled step has been trimmed out during installation of the time-
limited repair in accordance with Boeing Alert Service Bulletin 737-
53A1210, Revision 3, dated July 16, 2009, the inspections required by
paragraph (g) of this final rule cannot be accomplished. We have
changed paragraph (j)(1)(i) of this final rule to specify
``Installation of a time-limited repair ends the repetitive inspections
required by paragraph (g) of this final rule for the repaired area
only.'' We have also added a reference to paragraph (j)(1)(i) of this
final rule in paragraph (g) of this final rule to specify that the
actions specified in paragraph (j)(1)(i) of this final rule terminate
the repetitive inspections.
Additional Changes Made to This Final Rule
We have removed paragraph (b)(2) of the SNPRM (77 FR 61550, October
10, 2012) from this final rule, because the ADs that were identified in
paragraph (b)(2) of the SNPRM are not ``affected'' by this AD. We have
also redesignated paragraph (b)(1) of the SNPRM as paragraph (b) of
this final rule. These changes do not affect the intent of this AD.
We have revised the wording in paragraph (n) of this AD; this
change has not changed the intent of that paragraph.
Conclusion
We reviewed the relevant data, considered the comments received,
and determined that air safety and the public interest require adopting
this AD with the changes described previously--and minor editorial
changes. We have determined that these minor changes:
[Agr]re consistent with the intent that was proposed in
the SNPRM (77 FR 61550, October 10, 2012) for correcting the unsafe
condition; and
Do not add any additional burden upon the public than was
already proposed in the SNPRM (77 FR 61550, October 10, 2012).
We also determined that these changes will not increase the
economic burden on any operator or increase the scope of this AD.
Costs of Compliance
We estimated that 903 airplanes of U.S. registry are affected by AD
2004-18-06, Amendment 39-13784 (69 FR 54206, September 8, 2004).
The inspections of the crown area that are retained from AD 2004-
18-06, Amendment 39-13784 (69 FR 54206, September 8, 2004), take about
94 work-hours per airplane to accomplish, at an average labor rate of
$85 per work-hour. Based on these figures, the estimated cost of the
retained inspections is $7,990 per airplane, per inspection cycle.
The inspections of the lower lobe area that are retained from AD
2004-18-06, Amendment 39-13784 (69 FR 54206, September 8, 2004), take
about 96 work-hours per airplane to accomplish, at an average labor
rate of $85 per work-hour. Based on these figures, the estimated cost
of the retained inspections is
[[Page 60663]]
$8,160 per airplane, per inspection cycle.
Should an operator elect to install the preventive modification
specified in AD 2004-18-06, Amendment 39-13784 (69 FR 54206, September
8, 2004), it will take about 108 work-hours per airplane to accomplish,
at an average labor rate of $85 per work-hour. Based on these figures,
the estimated cost of the modification is $9,180 per airplane.
We estimate that this AD affects about 701 airplanes of U.S.
registry.
The new inspections take about 27 work-hours per airplane, at an
average labor rate of $85 per work-hour. Based on these figures, the
estimated cost of the new actions specified in this AD for U.S.
operators is $1,608,795, or $2,295 per airplane, per inspection cycle.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We have determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by removing airworthiness directive (AD)
2004-18-06, Amendment 39-13784 (69 FR 54206, September 8, 2004), and
adding the following new AD:
2013-18-08 The Boeing Company: Amendment 39-17581; Docket No. FAA-
2011-0155; Directorate Identifier 2009-NM-141-AD.
(a) Effective Date
This AD is effective November 6, 2013.
(b) Affected ADs
This AD supersedes AD 2004-18-06, Amendment 39-13784 (69 FR
54206, September 8, 2004).
(c) Applicability
This AD applies to The Boeing Company Model 737-200, -200C, -
300, -400, and -500 series airplanes, certificated in any category,
as identified in Boeing Alert Service Bulletin 737-53A1210, Revision
3, dated July 16, 2009.
(d) Subject
Joint Aircraft System Component (JASC)/Air Transport Association
(ATA) of America Code 53, Fuselage.
(e) Unsafe Condition
This AD was prompted by new findings of vertical cracks along
chem-milled steps adjacent to the butt joints. We are issuing this
AD to detect and correct fatigue cracking of the skin panels, which
could result in sudden fracture and failure of the skin panels of
the fuselage, and consequent rapid decompression of the airplane.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Retained External Detailed and Eddy Current Inspections
This paragraph restates the requirements of paragraph (a) of AD
2004-18-06, Amendment 39-13784 (69 FR 54206, September 8, 2004),
with revised service information. For Groups 1 through 5 airplanes
identified in Boeing Alert Service Bulletin 737-53A1210, Revision 1,
dated October 25, 2001: Before the accumulation of 35,000 total
flight cycles, or within 4,500 flight cycles after October 13, 2004
(the effective date of AD 2004-18-06), whichever is later, do
external detailed and eddy current inspections of the crown area and
other known areas of fuselage skin cracking, in accordance with Part
1 and Figure 1 of the Work Instructions of Boeing Alert Service
Bulletin 737-53A1210, Revision 1, dated October 25, 2001; or in
accordance with Part 1 of the Accomplishment Instructions of Boeing
Alert Service Bulletin 737-53A1210, Revision 3, dated July 16, 2009;
except as provided by paragraph (o) of this AD. Repeat the external
detailed and eddy current inspections at intervals not to exceed
4,500 flight cycles until paragraph (i), (j)(1)(i), (j)(1)(ii), (k),
(l), or (m) of this AD has been done, as applicable. Although
paragraph 1.D. of Boeing Alert Service Bulletin 737-53A1210,
Revision 1, dated October 25, 2001, references a reporting
requirement, such reporting is not required by this AD.
Accomplishing the actions required by paragraph (p) or (q) of this
AD ends the repetitive requirements in this paragraph.
(h) Retained External Detailed Inspection With Reduced Compliance Time
This paragraph restates the requirements of paragraph (b) of AD
2004-18-06, Amendment 39-13784 (69 FR 54206, September 8, 2004),
with reduced compliance time and revised service information. For
all airplanes identified in Boeing Alert Service Bulletin 737-
53A1210, Revision 1, dated October 25, 2001: Before the accumulation
of 40,000 total flight cycles, or within 4,500 flight cycles after
October 13, 2004 (the effective date of AD 2004-18-06), whichever is
later, do an external detailed inspection of the lower lobe area and
section 41 of the fuselage for cracking, in accordance with Part 2
and Figure 2 of the Work Instructions of Boeing Alert Service
Bulletin 737-53A1210, Revision 1, dated October 25, 2001; or in
accordance with Part 4 of the Accomplishment Instructions of Boeing
Alert Service Bulletin 737-53A1210, Revision 3, dated July 16, 2009;
except as provided by paragraph (o) of this AD. Repeat the
inspection thereafter at intervals not to exceed 9,000 flight cycles
until the actions specified in paragraph (j)(2) or paragraph (k), as
applicable, of this AD have been done. Accomplishing the actions
required by paragraph (s) of this AD ends the requirements in this
paragraph.
(i) Retained Preventive Modification at Stringer 12
This paragraph restates the requirements of paragraph (c) of AD
2004-18-06, Amendment 39-13784 (69 FR 54206, September 8, 2004),
with revised service information. For Groups 3 and 5 airplanes
identified in Boeing Alert Service Bulletin 737-53A1210, Revision 1,
dated October 25, 2001: If no cracking is found during any
inspection required by paragraph (g) of this AD, doing the
preventive modification of the chem-milled pockets in the upper
skin, as
[[Page 60664]]
specified in Part 5 of the Work Instructions of Boeing Alert Service
Bulletin 737-53A1210, Revision 1, dated October 25, 2001; or as
specified in Part 7 of the Work Instructions of Boeing Alert Service
Bulletin 737-53A1210, Revision 3, dated July 16, 2009, except as
required by paragraph (x) of this AD; ends the repetitive external
detailed and eddy current inspections required by paragraph (g) of
this AD for the modified area only. As of the effective date of this
AD, use only Boeing Alert Service Bulletin 737-53A1210, Revision 3,
dated July 16, 2009, to do the actions required by this paragraph.
(j) Retained Corrective Actions
This paragraph restates the requirements of paragraph (d) of AD
2004-18-06, Amendment 39-13784 (69 FR 54206, September 8, 2004),
with revised service information. If any cracking is found during
any inspection required by paragraph (g), (h), (p), (q), or (s) of
this AD, before further flight, do the actions specified in
paragraphs (j)(1) and (j)(2) of this AD, as applicable, in
accordance with the Work Instructions of Boeing Alert Service
Bulletin 737-53A1210, Revision 1, dated October 25, 2001; or in
accordance with the Work Instructions of Boeing Alert Service
Bulletin 737-53A1210, Revision 3, dated July 16, 2009. As of the
effective date of this AD, use only Boeing Alert Service Bulletin
737-53A1210, Revision 3, dated July 16, 2009, to do the actions
required by this paragraph. Where Boeing Alert Service Bulletin 737-
53A1210, Revision 1, dated October 25, 2001; or Boeing Alert Service
Bulletin 737-53A1210, Revision 3, dated July 16, 2009; specify to
contact Boeing for repair instructions, before further flight,
repair in accordance with a method approved by the Manager, Seattle
Aircraft Certification Office (ACO), FAA; or in accordance with data
meeting the type certification basis of the airplane if it is
approved by the Boeing Commercial Airplanes Organization Designation
Authorization (ODA) or any other person authorized by the Manager,
Seattle ACO, to make those findings. For a repair method to be
approved, the repair must meet the certification basis of the
airplane and the approval must specifically refer to this AD.
(1) Except as provided by paragraph (k) of this AD, for cracking
of the crown area, do the repair specified in either paragraph
(j)(1)(i) or (j)(1)(ii) of this AD.
(i) Do a time-limited repair in accordance with Part 4 of the
Work Instructions of Boeing Alert Service Bulletin 737-53A1210,
Revision 1, dated October 25, 2001; or in accordance with Part 6 of
the Work Instructions of Boeing Alert Service Bulletin 737-53A1210,
Revision 3, dated July 16, 2009, except as required by paragraph (x)
of this AD; then do the actions required by paragraph (l) of this AD
at the times specified in that paragraph. Installation of a time-
limited repair ends the repetitive inspections required by paragraph
(g) of this AD for the repaired area only.
(ii) Do a permanent repair in accordance with Part 3 of the Work
Instructions of Boeing Alert Service Bulletin 737-53A1210, Revision
1, dated October 25, 2001; or in accordance with Part 5 of the Work
Instructions of Boeing Alert Service Bulletin 737-53A1210, Revision
3, dated July 16, 2009. Installation of a permanent repair ends the
repetitive inspections required by paragraph (g) of this AD for the
repaired area only. Installation of the lap joint repair specified
in paragraph (g) of AD 2002-07-08, Amendment 39-12702 (67 FR 17917,
April 12, 2002), is considered acceptable for compliance with the
corresponding permanent repair specified in this paragraph for the
repaired areas only.
(2) Except as provided by paragraph (k) of this AD, for cracking
of the lower lobe area and section 41, repair in accordance with
Part 2 of the Work Instructions of Boeing Alert Service Bulletin
737-53A1210, Revision 1, dated October 25, 2001; or in accordance
with paragraph (j)(2)(i) or (j)(2)(ii) of this AD. Accomplishment of
this repair ends the repetitive inspections required by paragraph
(h) of this AD for the repaired area only. As of the effective date
of this, do the repair specified in paragraph (j)(2)(i) or
(j)(2)(ii) of this AD.
(i) Do a time-limited repair in accordance with Part 6 of the
Work Instructions of Boeing Alert Service Bulletin 737-53A1210,
Revision 3, dated July 16, 2009, except as required by paragraph (x)
of this AD, then do the actions required by paragraph (l) of this AD
at the times specified in that paragraph.
(ii) Do a permanent repair in accordance with Part 5 of the
Accomplishment Instructions of Boeing Alert Service Bulletin 737-
53A1210, Revision 3, dated July 16, 2009.
(k) Retained Optional Repair Method
This paragraph restates the requirements of paragraph (e) of AD
2004-18-06, Amendment 39-13784 (69 FR 54206, September 8, 2004),
with revised service information. For cracking in any area specified
in paragraphs (j)(1) and (j)(2) of this AD within the limitations of
the applicable structural repair manual (SRM) specified in
paragraphs (k)(1) through (k)(4) of this AD, repair any cracks, in
accordance with a method approved by the Manager, Seattle ACO; or in
accordance with data meeting the type certification basis of the
airplane if it is approved by the Boeing Commercial Airplanes ODA or
any other person authorized by the Manager, Seattle ACO, to make
those findings. For a repair method to be approved the repair must
meet the certification basis of the airplane and the approval must
specifically refer to this AD. Accomplishment of the applicable
repair terminates the repetitive inspections required by paragraphs
(g) and (h) of this AD for the repaired area only. Guidance on
repairing the cracking can be found in the applicable SRM specified
in paragraphs (k)(1) through (k)(4) of this AD.
(1) For Model 737-100, -200 series airplanes: Figure 48, General
Fuselage Skin Repair, of Subject 53-30-3, Skin Repair, of Chapter
53, Fuselage, of the Boeing 737-100/-200 SRM D6-15565, Revision 102,
dated September 10, 2010.
(2) For Model 737-300 series airplanes: Repair 31, General
Fuselage Skin Repairs, of Subject 53-00-01, Fuselage Skin--General,
of Chapter 53, Fuselage, of the Boeing 737-300 SRM D6-37635,
Revision 92, dated November 10, 2010.
(3) For Model 737-400 series airplanes: Repair 31, General
Fuselage Skin Repairs, of Subject 53-00-01, Fuselage Skin--General,
of Chapter 53, Fuselage, of the Boeing 737-400 SRM D6-38246,
Revision 75, dated November 10, 2010.
(4) For Model 737-500 series airplanes: Repair 31, General
Fuselage Skin Repairs, of Subject 53-00-01, Fuselage Skin--General,
of Chapter 53, Fuselage, of the Boeing 737-500 SRM D6-38441,
Revision 70, dated November 10, 2010.
(l) Retained Follow-On and Corrective Actions
This paragraph restates the requirements of paragraph (f) of AD
2004-18-06, Amendment 39-13784 (69 FR 54206, September 8, 2004),
with revised service information. If a time-limited repair is done,
as specified in paragraph (j)(1)(i) or (j)(2)(i) of this AD: Do the
actions specified in paragraphs (l)(1), (l)(2), and (l)(3) of this
AD, at the times specified in paragraphs (l)(1), (l)(2), and (l)(3)
of this AD, in accordance with the Work Instructions of Boeing Alert
Service Bulletin 737-53A1210, Revision 1, dated October 25, 2001; or
in accordance with the Work Instructions of Boeing Alert Service
Bulletin 737-53A1210, Revision 3, dated July 16, 2009.
(1) Within 3,000 flight cycles after doing the repair: Do the
actions specified in paragraph (l)(1)(i) or (l)(1)(ii) of this AD.
Then repeat the applicable inspection specified in paragraph
(l)(1)(i) or (l)(1)(ii) of this AD at intervals not to exceed 3,000
flight cycles until permanent rivets are installed in the repaired
area, which ends the repetitive inspections for this paragraph. As
of the effective date of this AD, do only the inspections specified
in paragraph (l)(1)(ii) of this AD.
(i) For repairs done before the effective date of this AD: Do a
detailed inspection of the repaired area for loose fasteners in
accordance with Part 4 of the Work Instructions of Boeing Alert
Service Bulletin 737-53A1210, Revision 1, dated October 25, 2001, or
do the actions specified in paragraph (l)(1)(ii) of this AD. If any
loose fastener is found, before further flight, replace with a new
fastener, in accordance with the Work Instructions of Boeing Alert
Service Bulletin 737-53A1210, Revision 1, dated October 25, 2001.
(ii) For repairs done after the effective date of this AD: Do a
detailed inspection of the repaired area for loose, damaged, and
missing fasteners, in accordance with Part 6 of the Work
Instructions of Boeing Alert Service Bulletin 737-53A1210, Revision
3, dated July 16, 2009. If any loose, missing, or damaged fastener
is found, before further flight, replace with a new fastener, in
accordance with the Work Instructions of Boeing Alert Service
Bulletin 737-53A1210, Revision 3, dated July 16, 2009.
(2) At the applicable time specified in paragraph (l)(2)(i) and
(l)(2)(ii) of this AD: Do inspections of the repaired area for
cracking in accordance with Part 4 of the Work Instructions of
Boeing Alert Service Bulletin 737-53A1210, Revision 1, dated October
25,
[[Page 60665]]
2001; or in accordance with Part 6 of the Work Instructions of
Boeing Alert Service Bulletin 737-53A1210, Revision 3, dated July
16, 2009. If any cracking is found, before further flight, repair in
accordance with a method approved by the Manager, Seattle ACO, or in
accordance with data meeting the type certification basis of the
airplane if it is approved by the Boeing Commercial Airplanes ODA or
any other person authorized by the Manager, Seattle ACO, to make
those findings. For a repair method to be approved the repair must
meet the certification basis of the airplane and the approval must
specifically refer to this AD.
(i) For repairs done before the effective date of this AD:
Within 4,000 flight cycles after doing the repair, do the
inspections.
(ii) For repairs done on or after the effective date of this AD:
Within 3,000 flight cycles after doing the repair, do the
inspections.
(3) At the earlier of the times specified in paragraphs
(l)(3)(i) and (l)(3)(ii) of this AD: Make the repair permanent in
accordance with Part 4 and Figure 20 of the Work Instructions of
Boeing Alert Service Bulletin 737-53A1210, Revision 1, dated October
25, 2001, or do the permanent repair, in accordance with Part 5 of
the Work Instructions of Boeing Alert Service Bulletin 737-53A1210,
Revision 3, dated July 16, 2009, which ends the repetitive
inspections for the repaired area only. As of the effective date of
this AD, only Boeing Alert Service Bulletin 737-53A1210, Revision 3,
dated July 16, 2009, may be used to make the repair permanent.
(i) Within 10,000 flight cycles after doing the repair in
accordance with Boeing Alert Service Bulletin 737-53A1210, Revision
1, dated October 25, 2001.
(ii) At the later of the times specified in paragraphs
(l)(3)(ii)(A) and (l)(3)(ii)(B) of this AD.
(A) Within 6,000 flight cycles after doing the repair.
(B) Within 1,000 flight cycles after the effective date of this
AD.
(m) Retained Optional Terminating Action for Repetitive Eddy Current
Inspections
This paragraph restates the requirements of paragraph (g) of AD
2004-18-06, Amendment 39-13784 (69 FR 54206, September 8, 2004),
with revised service information. Accomplishment of paragraph (b) or
(c), as applicable, of AD 2003-14-06, Amendment 39-13225 (68 FR
42956, July 21, 2003), before the effective date of this AD ends the
repetitive eddy current inspections required by paragraph (g) of
this AD for that skin panel only; however, the repetitive external
detailed inspections required by paragraph (g) of this AD are still
required for all areas. Accomplishing paragraph (b) or (c), as
applicable, of AD 2003-14-06, on or after the effective date of this
AD, does not end either the repetitive detailed or eddy current
inspections required by paragraph (g) of this AD.
(n) Retained Credit for Previous Actions
This paragraph restates the provisions of paragraph (h) of AD
2004-18-06, Amendment 39-13784 (69 FR 54206, September 8, 2004).
This paragraph provides credit for actions specified by paragraphs
(g), (h), (i), (j), (k), and (l) of this AD, if those actions were
done before October 13, 2004 (the effective date of AD 2004-18-06),
using Boeing Alert Service Bulletin 737-53A1210, dated December 14,
2000 (which is not incorporated by reference in this AD).
(o) Retained Exception to Service Bulletin Procedures
This paragraph restates the provision of paragraph (i) of AD
2004-18-06, Amendment 39-13784 (69 FR 54206, September 8, 2004),
with revised service information. For airplanes subject to the
requirements of paragraphs (g) and (h) of this AD: Inspections are
not required in areas that are spanned by an FAA-approved repair
that has a minimum of 3 rows of fasteners above and below, or
forward and aft of the chem-milled step, or repairs that have a
minimum of 2 rows of fasteners above and below, or forward and aft
of the chem-milled step, and have been installed in accordance with
the requirements of paragraph (k) of this AD. If an external doubler
covers the chem-milled step, but does not span it by a minimum of 3
rows of fasteners above and below, or forward and aft, or does not
have a minimum of 2 rows of fasteners above and below, and have been
installed in accordance with the requirements of paragraph (k) of
this AD: In lieu of requesting approval for an alternative method of
compliance (AMOC), one option to comply with the inspection
requirement of paragraphs (g) and (h) of this AD is to inspect all
chem-milled steps covered by the repair using the method specified
in the notes in Tables 1 through 6 of paragraph 1.E.,
``Compliance,'' and in accordance with the Work Instructions, of
Boeing Alert Service Bulletin 737-53A1210, Revision 3, dated July
16, 2009.
(p) For Certain Airplanes: New Repetitive External Detailed and Eddy
Current Inspections of the Crown Area and Other Known Areas of Fuselage
Skin Cracking, and Corrective Actions
For Groups 1 through 5 and Groups 9 through 21 airplanes
identified in Boeing Alert Service Bulletin 737-53A1210, Revision 3,
dated July 16, 2009, on which the inspections required by paragraph
(g) of this AD have been done before the effective date of this AD:
Within 4,500 flight cycles after doing the most recent inspection
required by paragraph (g) of this AD, or within 1,800 flight cycles
after the effective date of this AD, whichever is earlier; do
external detailed and eddy current inspections of the crown area and
other known areas of the fuselage skin cracking, in accordance with
Part 1 of the Accomplishment Instructions of Boeing Alert Service
Bulletin 737-53A1210, Revision 3, dated July 16, 2009; except as
provided by paragraph (o) of this AD. Repeat the external detailed
and eddy current inspections thereafter at intervals not to exceed
1,800 flight cycles. Accomplishing the inspections required by this
paragraph ends the repetitive inspections required by paragraph (g)
of this AD. Before further flight, do all applicable corrective
actions as specified in paragraph (j) of this AD. For the locations
specified in Boeing Alert Service Bulletin 737-53A1210, Revision 3,
dated July 16, 2009, in lieu of doing detailed inspections,
operators may do general visual inspections, provided that the
general visual inspections are done at intervals not to exceed 1,000
flight cycles.
(q) For Certain Other Airplanes: New Repetitive External Detailed and
Eddy Current Inspections of the Crown Area and Other Known Areas of
Fuselage Skin Cracking, and Corrective Actions
For Groups 1 through 5 and 9 through 21 airplanes identified in
Boeing Alert Service Bulletin 737-53A1210, Revision 3, dated July
16, 2009, on which the inspections required by paragraph (g) of this
AD have not been done before the effective date of this AD: Before
the accumulation of 28,000 total flight cycles, or within 1,800
flight cycles after the effective date of this AD, whichever is
later, do external detailed and eddy current inspections of the
crown area and other known areas of fuselage skin cracking, in
accordance with Part 1 of the Accomplishment Instructions of Boeing
Alert Service Bulletin 737-53A1210, Revision 3, dated July 16, 2009,
except as provided by paragraph (o) of this AD. Repeat the external
detailed and eddy current inspections thereafter at intervals not to
exceed 1,800 flight cycles. Accomplishing the inspections required
by this paragraph ends the repetitive inspections required by
paragraph (g) of this AD. Before further flight, do all applicable
corrective actions as specified in paragraph (j) of this AD. For the
locations specified in Boeing Alert Service Bulletin 737-53A1210,
Revision 3, dated July 16, 2009, in lieu of doing detailed
inspections, operators may do general visual inspections, provided
that the general visual inspections are done at intervals not to
exceed 1,000 flight cycles.
(r) New Repetitive External Detailed and Eddy Current Inspections of
the Fuselage Skin Along the Chem-Milled Steps of the Butt Joints, and
Corrective Actions
For Groups 1 through 5, and 9 through 21 airplanes identified in
Boeing Alert Service Bulletin 737-53A1210, Revision 3, dated July
16, 2009: At the later of the times specified in paragraphs (r)(1)
and (r)(2) of this AD, do external detailed and eddy current
inspections for vertical cracks in the fuselage skin along the chem-
milled steps of the butt joints, in accordance with Part 3 of the
Accomplishment Instructions of Boeing Alert Service Bulletin 737-
53A1210, Revision 3, dated July 16, 2009, except as provided by
paragraph (o) of this AD. Repeat the inspections thereafter at
intervals not to exceed 1,800 flight cycles. If any cracking is
found, before further flight, repair in accordance with Part 5 of
the Accomplishment Instructions of Boeing Alert Service Bulletin
737-53A1210, Revision 3, dated July 16, 2009. Doing the repair
terminates the repetitive inspections specified in this paragraph
for the repaired area only.
(1) Before the accumulation of 55,000 total flight cycles or
55,000 total flight hours, whichever occurs first.
(2) Within 1,800 flight cycles after the effective date of this
AD.
[[Page 60666]]
(s) New Repetitive Detailed and Eddy Current Inspections Along the
Chem-Milled Lines of the Fuselage Skin of the Lower Lobe Area and
Section 41, and Corrective Actions
For Groups 1 through 21 airplanes identified in Boeing Alert
Service Bulletin 737-53A1210, Revision 3, dated July 16, 2009: At
the applicable time specified in paragraph (s)(1) or (s)(2) of this
AD, do external detailed and eddy current inspections, as
applicable, for horizontal cracks along the chem-milled lines of the
fuselage skin of the lower lobe area and section 41, in accordance
with Part 4 of the Accomplishment Instructions of Boeing Alert
Service Bulletin 737-53A1210, Revision 3, dated July 16, 2009,
except as provided by paragraphs (o) and (x) of this AD. Repeat the
inspections thereafter at intervals not to exceed 1,800 flight
cycles. Accomplishing the inspections required by this paragraph
ends the inspections required by paragraph (h) of this AD. Before
further flight, do all applicable corrective actions as specified in
paragraph (j) of this AD. For the locations specified in Boeing
Alert Service Bulletin 737-53A1210, Revision 3, dated July 16, 2009,
in lieu of doing detailed inspections, operators may do general
visual inspections, provided that the general visual inspections are
done at intervals not to exceed 1,000 flight cycles.
(1) Before the accumulation of 35,000 total flight cycles.
(2) Within 9,000 flight cycles after the most recent inspection
required by paragraph (h) of this AD, or within 1,800 flight cycles
after the effective date of this AD, whichever is earlier.
(t) For Certain Airplanes: New Repetitive External Detailed and Eddy
Current Inspections Along the Chem-Milled Lines of the Fuselage Skin of
the Window Belt Area, and Corrective Actions
For Groups 4, 11, and 16 airplanes identified in Boeing Alert
Service Bulletin 737-53A1210, Revision 3, dated July 16, 2009:
Before the accumulation of 25,000 total flight cycles or within
1,800 flight cycles after the effective date of this AD, whichever
is later, do external detailed and eddy current inspections for
horizontal cracks along the chem-milled lines of the fuselage skin
of the fuselage window belt area, in accordance with Part 2 of the
Accomplishment Instructions of Boeing Alert Service Bulletin 737-
53A1210, Revision 3, dated July 16, 2009, except as provided by
paragraph (o) of this AD. Repeat the inspections thereafter at
intervals not to exceed 1,800 flight cycles. If any cracking is
found, before further flight, repair using a method approved in
accordance with the procedures specified in paragraph (y) of this
AD. Doing the repair terminates the repetitive inspections specified
in this paragraph for the repaired area only.
(u) For Certain Other Airplanes: New Repetitive External Detailed and
Eddy Current Inspections Along the Chem-Milled Lines of the Fuselage
Skin of the Window Belt Area, and Corrective Actions
For Groups 3, 5, 9, 10, 12, 14, 15, 17, 18, 19, 20, and 21
airplanes identified in Boeing Alert Service Bulletin 737-53A1210,
Revision 3, dated July 16, 2009: Do the actions specified in
paragraph (u)(1) or (u)(2) of this AD, as applicable. Part 7 (Figure
10) of the Accomplishment Instructions of Boeing Alert Service
Bulletin 737-53A1210, Revision 3, dated July 16, 2009, specifies
applying corrosion inhibiting compound (CIC) Boeing Material
Specification (BMS) 3-23 to the surfaces of the repaired area. As an
option to using CIC BMS 3-23, operators may use CIC BMS 3-35, which
is equivalent to CIC BMS 3-23.
(1) For airplanes on which the inspections required by paragraph
(g) of this AD have been done before the effective date of this AD:
Within 4,500 flight cycles after doing the most recent inspection
required by paragraph (g) of this AD, or within 1,800 flight cycles
after the effective date of this AD, whichever is earlier, do
external detailed and eddy current inspections for horizontal cracks
along the chem-milled lines of the fuselage skin of the fuselage
window belt area, in accordance with Part 2 of the Accomplishment
Instructions of Boeing Alert Service Bulletin 737-53A1210, Revision
3, dated July 16, 2009, except as provided by paragraph (o) of this
AD. Repeat the inspections thereafter at intervals not to exceed
1,800 flight cycles. If any cracking is found, before further
flight, repair in accordance with Part 8 of the Accomplishment
Instructions of Boeing Alert Service Bulletin 737-53A1210, Revision
3, dated July 16, 2009, except as required by paragraph (x) of this
AD.
(2) For airplanes on which the inspections required by paragraph
(g) of this AD have not been done before the effective date of this
AD: Before the accumulation of 25,000 total flight cycles or within
1,800 flight cycles after the effective date of this AD, whichever
is later, do external detailed and eddy current inspections for
horizontal cracks along the chem-milled lines of the fuselage skin
of the fuselage window belt area, in accordance with Part 2 of the
Accomplishment Instructions of Boeing Alert Service Bulletin 737-
53A1210, Revision 3, dated July 16, 2009. Repeat the inspections
thereafter at intervals not to exceed 1,800 flight cycles. If any
cracking is found, before further flight, repair in accordance with
Part 8 of the Accomplishment Instructions of Boeing Alert Service
Bulletin 737-53A1210, Revision 3, dated July 16, 2009, except as
required by paragraph (x) of this AD.
(v) New Optional Repair
For airplanes on which cracking is found during any inspection
required by paragraph (p), (q), (r), or (s) of this AD, as
applicable, doing the repair of the chem-milled area in the skin, as
specified in Part 5 or Part 6 of the Accomplishment Instructions of
Boeing Alert Service Bulletin 737-53A1210, Revision 3, dated July
16, 2009, ends the repetitive external detailed and eddy current
inspections required by paragraph (p), (q), (r), or (s) of this AD,
as applicable, for the repaired area only.
Note 1 to paragraph (v) of this AD: Part 8 of the Accomplishment
Instructions of Boeing Alert Service Bulletin 737-53A1210, Revision
3, dated July 16, 2009, specifies a post-repair inspection of the
skin chem-milled crack repair at stringer 12; that inspection is not
required by this AD. The damage tolerance inspections specified in
Table 7 of paragraph 1.E., ``Compliance,'' of Boeing Alert Service
Bulletin 737-53A1210, Revision 3, dated July 16, 2009, may be used
in support of compliance with section 121.1109(c)(2) or
129.109(c)(2) of the Code of Federal Regulations (14 CFR
121.1109(c)(2) or 14 CFR 129.109(c)(2)).
(w) New Optional Preventive Modification at Stringer 12
For airplanes on which no cracking is found during any
inspection required by paragraph (u) of this AD, doing the
preventive modification of the chem-milled areas in the skin at
stringer 12, as specified in Part 7 of the Accomplishment
Instructions of Boeing Alert Service Bulletin 737-53A1210, Revision
3, dated July 16, 2009, except as required by paragraph (x) of this
AD, ends the repetitive external detailed and eddy current
inspections required by paragraph (u) of this AD, for the modified
areas common to stringer 12 only. Part 7 (Figure 10) of the
Accomplishment Instructions of Boeing Alert Service Bulletin 737-
53A1210, Revision 3, dated July 16, 2009, specifies applying CIC BMS
3-23 to the surfaces of the repaired area. As an option to using CIC
BMS 3-23, operators may use CIC BMS 3-35, which is equivalent to CIC
BMS 3-23.
(x) Exception to Service Information
Where Boeing Alert Service Bulletin 737-53A1210, Revision 3,
dated July 16, 2009, specifies to contact Boeing for repair
instructions, before further flight, repair using a method approved
in accordance with the procedures specified in paragraph (y) of this
AD.
(y) Alternative Methods of Compliance (AMOCs)
(1) The Manager, Seattle ACO, FAA, has the authority to approve
AMOCs for this AD, if requested using the procedures found in 14 CFR
39.19. In accordance with 14 CFR 39.19, send your request to your
principal inspector or local Flight Standards District Office, as
appropriate. If sending information directly to the manager of the
ACO, send it to the attention of the person identified in paragraph
(z)(1) of this AD. Information may be emailed to: 9-ANM-Seattle-ACO-AMOC-Requests@faa.gov.
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair required by this AD if it is approved by the
Boeing Commercial Airplanes ODA that has been authorized by the
Manager, Seattle ACO, to make those findings. For a repair method to
be approved, the repair must meet the certification basis of the
airplane, and the approval must specifically refer to this AD.
(4) AMOCs approved previously in accordance with AD 2004-18-06,
Amendment 39-13784 (69 FR 54206,
[[Page 60667]]
September 8, 2004), are approved as AMOCs for the corresponding
provisions of this AD.
(5) Inspections and corrective actions required by paragraph (g)
of AD 2009-21-01, Amendment 39-16038 (74 FR 52395, October 13,
2009), are approved as AMOCs for the corresponding provisions of
paragraph(s) of this AD, but only for the areas of the lower lobe
skin identified in AD 2009-21-01.
(z) Related Information
(1) For more information about this AD, contact Wayne Lockett,
Aerospace Engineer, Airframe Branch, ANM-120S, FAA, Seattle Aircraft
Certification Office, 1601 Lind Avenue SW., Renton, Washington
98057-3356; phone: 425-917-6447; fax: 425-917-6590; email:
wayne.lockett@faa.gov.
(2) Service information that is referenced in this AD that is
not incorporated by reference in this AD may be obtained at the
addresses identified in paragraphs (aa)(5) and (aa)(6) of this AD.
(aa) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(3) The following service information was approved for IBR on
November 6, 2013.
(i) Boeing Alert Service Bulletin 737-53A1210, Revision 3, dated
July 16, 2009.
(ii) Figure 48, General Fuselage Skin Repair, of Subject 53-30-
3, Skin Repair, of Chapter 53, Fuselage, of the Boeing 737-100/-200
SRM D6-15565, Revision 102, dated September 10, 2010. The revision
level of this document is identified in only the transmittal letter;
no other page of the document contains this information.
(iii) Repair 31, General Fuselage Skin Repairs, of Subject 53-
00-01, Fuselage Skin--General, of Chapter 53, Fuselage, of the
Boeing 737-300 SRM D6-37635, Revision 92, dated November 10, 2010.
The revision level of this document is identified in only the
transmittal letter; no other page of the document contains this
information.
(iv) Repair 31, General Fuselage Skin Repairs, of Subject 53-00-
01, Fuselage Skin--General, of Chapter 53, Fuselage, of the Boeing
737-400 SRM D6-38246, Revision 75, dated November 10, 2010. The
revision level of this document is identified in only the
transmittal letter; no other page of the document contains this
information.
(v) Repair 31, General Fuselage Skin Repairs, of Subject 53-00-
01, Fuselage Skin--General, of Chapter 53, Fuselage, of the Boeing
737-500 SRM D6-38441, Revision 70, dated November 10, 2010. The
revision level of this document is identified in only the
transmittal letter; no other page of the document contains this
information.
(4) The following service information was approved for IBR on
October 13, 2004 (69 FR 54206, September 8, 2004).
(i) Boeing Alert Service Bulletin 737-53A1210, Revision 1,
excluding Appendix A, dated October 25, 2001.
(ii) Reserved.
(5) For service information identified in this AD, contact
Boeing Commercial Airplanes, Attention: Data & Services Management,
P.O. Box 3707, MC 2H-65, Seattle, WA 98124-2207; telephone 206-544-
5000, extension 1; fax 206-766-5680; Internet https://www.myboeingfleet.com.
(6) You may view this service information at the FAA, Transport
Airplane Directorate, 1601 Lind Avenue SW., Renton, WA. For
information on the availability of this material at the FAA, call
425-227-1221.
(7) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call 202-741-6030, or go to: https://www.archives.gov/federal-register/cfr/ibr-locations.html.
Issued in Renton, Washington, on August 16, 2013.
Jeffrey E. Duven,
Acting Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 2013-24034 Filed 10-1-13; 8:45 am]
BILLING CODE 4910-13-P