Marine Vapor Control Systems, 42595-42651 [2013-15808]
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Vol. 78
Tuesday,
No. 136
July 16, 2013
Part II
Department of Homeland Security
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Coast Guard
33 CFR Parts 154, 155, and 156
46 CFR Parts 35 and 39
Marine Vapor Control Systems; Final Rule
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Federal Register / Vol. 78, No. 136 / Tuesday, July 16, 2013 / Rules and Regulations
[USCG–1999–5150]
email LT Jodi Min, Office of Design and
Engineering Standards, U.S. Coast
Guard; telephone 202–372–1418, email
Jodi.J.Min@uscg.mil. If you have
questions on viewing or submitting
material to the docket, call Renee V.
Wright, Program Manager, Docket
Operations, telephone 202–366–9826.
SUPPLEMENTARY INFORMATION:
RIN 1625–AB37
Table of Contents for Preamble
Marine Vapor Control Systems
I. Abbreviations
II. Regulatory History, Basis, and Purpose
III. Background
IV. Discussion of Comments and Changes
V. Incorporation by Reference
VI. Regulatory Analyses
A. Regulatory Planning and Review
B. Small Entities
C. Assistance for Small Entities
D. Collection of Information
E. Federalism
F. Unfunded Mandates Reform Act
G. Taking of Private Property
H. Civil Justice Reform
I. Protection of Children
J. Indian Tribal Governments
K. Energy Effects
L. Technical Standards
M. Environment
DEPARTMENT OF HOMELAND
SECURITY
Coast Guard
33 CFR Parts 154, 155, and 156
46 CFR Parts 35 and 39
Coast Guard, DHS.
Final rule.
AGENCY:
ACTION:
The Coast Guard is revising
existing safety regulations for facility
and vessel vapor control systems (VCSs)
to promote maritime safety and marine
environmental protection. The revisions
promote safe VCS operation in an
expanded range of activities now subject
to current Federal and State
environmental requirements, reflect
industry advances in VCS technology,
and codify the standards for the design
and operation of a VCS at tank barge
cleaning facilities. They increase
operational safety by regulating the
design, installation, and use of VCSs,
but they do not require anyone to install
or use VCSs.
DATES: This final rule is effective August
15, 2013, except as additional collection
of information requirements that appear
in several regulations added or revised
by this rule and which have not yet
been approved by the Office of
Management and Budget (OMB) may
not be enforced by the Coast Guard
pending OMB approval which, if
granted, will be noted by the Coast
Guard in a subsequent Federal Register
document. The incorporation by
reference of certain publications listed
in the rule is approved by the Director
of the Federal Register as of August 15,
2013.
ADDRESSES: Comments and material
received from the public, as well as
documents mentioned in this preamble
as being available in the docket, are part
of docket USCG–1999–5150 and are
available for inspection or copying at
the Docket Management Facility (M–30),
U.S. Department of Transportation,
West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue SE.,
Washington, DC 20590, between 9 a.m.
and 5 p.m., Monday through Friday,
except Federal holidays. You may also
find this docket on the Internet by going
to https://www.regulations.gov, inserting
USCG–1999–5150 in the ‘‘Keyword’’
box, and then clicking ‘‘Search.’’
FOR FURTHER INFORMATION CONTACT: If
you have questions on this rule, call or
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SUMMARY:
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I. Abbreviations
API American Petroleum Institute
ASTM ASTM International
CAA 90 U.S. Clean Air Act Amendments of
1990
CE Certifying entity
CFR Code of Federal Regulations
COTP Captain of the Port
CTAC Chemical Transportation Advisory
Committee
DHS Department of Homeland Security
EPA U.S. Environmental Protection Agency
IED Inerting, enriching, or diluting
MOCC Minimum oxygen concentration for
combustion
MSC Coast Guard Marine Safety Center
NEPA National Environmental Policy Act
of 1969
NFPA National Fire Protection Association
NPRM Notice of proposed rulemaking
OMB Office of Management and Budget
PIC Person-in-charge
SBA Small Business Administration
TBCF Tank barge cleaning facility
UL Underwriters Laboratories, Inc.
USCG United States Coast Guard
VCS Vapor control system
VOC Volatile organic compound
II. Regulatory History, Basis, and
Purpose
The Coast Guard published a notice of
proposed rulemaking (NPRM) on this
subject in the Federal Register, 75 FR
65152 (Oct. 21, 2010). The legal basis for
this final rule is 42 U.S.C. 7511b(f)(2),
33 U.S.C. 1231, and 46 U.S.C. 3703.
Under 42 U.S.C. 7511b(f)(2), enacted as
part of the Clean Air Act Amendments
of 1990 (CAA 90), the Secretary of the
Department in which the Coast Guard is
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operating must regulate the safety of
equipment and operations used to
control vapor emissions. Under 33
U.S.C. 1231, the Secretary may issue
regulations to implement port and
waterways safety requirements, among
which are the requirements in 33 U.S.C.
1225 to act as necessary to prevent
damage to land and structures on or
along U.S. navigable waters and to
protect these navigable waters and their
resources. Under 46 U.S.C. 3703, the
Secretary must regulate vessels and
their liquid bulk dangerous cargo
operations to protect life, property, and
the marine environment against the risk
of casualty or accident involving those
operations. The Secretary of Homeland
Security has delegated this authority
under these statutes to the Coast Guard.
Department of Homeland Security
Delegation No. 0170.1(70), (86), and
(92.b).
The purpose of this rule is to revise
our marine vapor control system (VCS)
regulations to promote safe VCS
operation in an expanded range of
activities now subject to current Federal
and State environmental requirements,
to reflect industry advancements in VCS
technology, and to codify the standards
for the design and operation of a VCS
at tank barge cleaning facilities (TBCFs).
These revisions are intended to increase
operational safety and marine
environmental protection by regulating
the design, installation, and use of
VCSs, but they do not require anyone to
install or use VCSs.
III. Background
This final rule amends 1990 Coast
Guard regulations for the safety of
facilities and vessels that voluntarily
engage in vapor control activities, or
that do so in compliance with regulatory
requirements imposed by the Federal
Government or by the States. The Coast
Guard regulations themselves do not
require any facility or vessel to control
vapor or be equipped with a VCS, nor
do they require a vessel to take away
vapor from facilities.
During marine tank vessel loading
and other operations, the liquid loaded
into a cargo tank displaces vapors
within the tank. Vapors are also
generated because of vapor growth from
liquid evaporation. The emitted vapors
of certain cargoes contain volatile
organic compounds (VOCs) and other
air pollutants. CAA 90 requires that
these vapors be controlled in air quality
non-attainment areas. Under CAA 90,
the U.S. Environmental Protection
Agency (EPA) issues national standards
for control of VOCs and other air
pollutants emitted during marine tank
vessel operations. 40 CFR 63.560–
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63.568. CAA 90 also authorizes Federal
and State regulations to set vapor
emission standards and to require that
marine terminals and tank vessels be
equipped with VCSs. These systems are
used to collect and process VOCs and
other air pollutants emitted during
loading and other operations of marine
tank vessels.
Today, VCS design and technology
are more advanced than they were in
1990, and VCSs control more types of
vapor than the crude oil, gasoline blend,
or benzene vapors to which they were
limited in 1990, and the EPA and States
now permit or require the control of
vapor emissions from many other
cargoes. See current EPA regulations in
40 CFR subpart Y, 40 CFR 63.560–
63.568. In addition, EPA regulations
now require marine tank vessels
operating at major terminals that control
VOC vapors to be vapor-tight and
equipped with vapor collection systems.
40 CFR 63.562.
Current Coast Guard practice is to
accommodate these design and
technology improvements by using the
exemption and equivalency
determination provisions of 33 CFR
154.108 and 46 CFR 30.15–1 to approve
individual applications by VCS owners
or designers who can show that their
improvements provide a level of safety
at least equivalent to that provided by
our regulations. Reliance on individual
exemptions or equivalency
determinations involves extra risk for
VCS owners and designers, and extra
review time for the Coast Guard. This
rulemaking will reduce the need for
individual exemptions and equivalency
determinations, and therefore reduce
Coast Guard administrative work, by
updating our regulations to reflect more
recent VCS design and technology. This
is consistent with the principles of
retrospective review outlined in section
6 of Executive Order 13563, ‘‘Improving
Regulation and Regulatory Review,’’ 76
FR 3821 (Jan. 18, 2011).
For cargo types and tank barge
cleaning facility VCS applications that
have emerged since 1990, we have
provided safety guidance in the form of
Navigation and Vessel Inspection
Circular 1–96 (included in our docket),
developed in close consultation with
the Chemical Transportation Advisory
Committee (CTAC), a Coast Guard
advisory committee that operates under
the Federal Advisory Committee Act, 5
U.S.C. Appendix 2. However, safety
guidance is not legally binding on
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industry, and reliance on exemption
and equivalency reviews involves extra
risk for VCS owners and designers and
extra review time for the Coast Guard.
Therefore, our goal has been to update
our regulations to apply in a wider
range of circumstances, and at the same
time to eliminate a risk for industry and
an administrative burden for ourselves.
Our new regulations:
• Reflect the expanded number and
scope of Federal and State regulations
for VCSs since 1990;
• Reflect advances in VCS technology
and operational practices since 1990,
particularly in vapor-balancing
operations, cargo line clearing
operations, and multi-breasted tandem
barge-loading operations;
• Incorporate safety guidance and
reflect VCS regulatory exemptions and
equivalency approvals;
• Provide new regulations for cargoes
and operations, such as TBCFs, that
have become subject to Federal or State
regulatory expansion since 1990;
• Provide for periodic operational
reviews to ensure that VCSs are
properly maintained and operated after
they are certified;
• Provide an alternate test program
for analyzers and pressure sensors, in
addition to existing 24-hour pretransfer/cleaning instrument testing
requirements, to provide greater
regulatory flexibility;
• Require certifying entities (CEs) to
be operated by currently licensed
professional engineers to ensure that
certification is conducted by properly
qualified professionals, and clarify the
role of the CE in VCS design,
installation, and hazard reviews;
• Remove 33 CFR Part 154, Appendix
B, which provides specifications for
flame arresters and requires flame
arresters to meet third-party standards,
because of apparent lack of public
demand for these devices;
• Attempt to achieve greater clarity
through the use of tabular presentation;
• Update industry standards that are
incorporated by reference into our
regulatory requirements;
• Phase in requirements for existing
VCSs to moderate the economic impact
of new requirements for those VCSs;
• Make conforming changes in
regulations other than 33 CFR Part 154,
Subpart E and 46 CFR Part 39; and
• Make nonsubstantive changes in the
wording or style of existing regulations,
either to improve their clarity or to align
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42597
them with current Federal regulatory
style guidance.
IV. Discussion of Comments and
Changes
Except as noted in the following
discussion, we are adopting as final all
the changes we proposed in our 2010
NPRM.
We received comments on our NPRM
from 15 individuals or entities. One
commenter submitted two separate
comments. We heard from one person
whose affiliation was not disclosed, five
engineering firms, seven companies that
operate equipment or facilities that
would be regulated under the proposed
rule, and two industry associations.
Overall, the comments were of very high
quality and specificity, and on
engineering questions especially, they
were very detailed and difficult to
summarize for purposes of this
discussion. However, in most cases the
comments provided valuable
information that resulted in our revising
regulatory text to take that information
into account. In many cases,
commenters offered to provide more
information about their concerns and
we followed up with them in telephone
conversations. Where those follow-ups
led to modifications of the regulatory
text, we mention this in Table 1 of this
preamble.
Table 1 sets out all the substantive
changes we have made in this final rule
to the NPRM’s proposed regulatory text
and indicates whether a change was
made in response to a public comment.
It excludes minor non-substantive
changes we made, on our own, to clarify
some of the NPRM’s wording. Where we
received a comment on the NPRM
regulatory text, Table 1 indicates what
each commenter had to say about that
section or topic. Commenter numbers
(‘‘Commenter 4,’’ ‘‘Commenter 5,’’ etc.)
refer to the docket number assigned to
a set of comments by the regulations.gov
staff; comments from ‘‘Commenter 4,’’
for example, can be found in
regulations.gov as docket number
USCG–1999–5150–0004.1 When we
made a substantive change on our own
and without the prompting of a public
comment, an ‘‘n/a’’ (not applicable)
appears in the ‘‘Comment’’ column.
1 The first commenter is ‘‘Commenter 3,’’ docket
numbers USCG–1999–5150–001 and –002 having
been assigned to the NPRM and supporting
analysis. Commenter 3 and Commenter 9 are the
same person.
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TABLE 1—DISCUSSION OF COMMENTS AND CHANGES
Topic
Comment
General .............................................................
Commenters 4, 5, 6, 10, and 12 expressed
general satisfaction with our proposals.
Commenters 5, 7, 10, 11, 12, 13, and 18
asked to obtain or provide additional detailed information about technical aspects of
the NPRM.
More information ...............................................
Phasing-in and grandfathering .........................
Tank barge cleaning facilities (TBCFs) ............
Costs .................................................................
Coast Guard response or action
Commenters 7, 10, and 12 approved of our
phasing in new requirements and asked us
to clarify whether existing exemption and
equivalency approvals will continue in force.
Commenters 11, 12, and 13 asked us to recognize factors that are unique to TBCFs.
Commenter 5 asked us to recognize that engineering costs during dry runs and witnessed
wet loads should take into account the time
spent waiting for items to be corrected and
for the vessel to dock and prepare for loading.
We acknowledge this comment.
In many cases, we followed up with these
commenters, and this table indicates where
the follow-up contact had a bearing on this
final rule. The docket contains memoranda
of two such follow-ups.
We confirm that existing VCS exemptions,
equivalencies, clarifications, and exceptions
will continue to be honored.
We agree and reviewed the NPRM with this in
mind. We have made some adjustments in
our TBCF requirements as a result.
We have adjusted the cost estimates for certifications and recertifications to reflect labor
necessary for dry runs and the witnessing of
wet loads.
33 CFR part 154 (references in the ‘‘Topic’’ column are to sections as they appeared in the NPRM, and brackets are used to identify
where the provision appears in this final rule)
n/a .....................................................................
106(g)(2), (g)(3). ...............................................
Commenter 4 asked why we incorporate two
older versions of the same standard in 33
CFR.
310(b)(1)(ii) .......................................................
Commenter 5 said we should clarify our use of
‘‘balances’’ in this paragraph.
500 ....................................................................
Commenters 12, 13, and 18 asked us to revise the substance of this section.
740(i) .................................................................
n/a .....................................................................
2000(b) .............................................................
Commenters 4, 5, 7, and 8 asked for clarification of this paragraph. One of Commenter
5’s questions required follow-up.
2000(e) .............................................................
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106(d)(6) ...........................................................
Commenter 5 pointed out that transfer of vapors from a facility to a marine vessel that is
not offloading is difficult unless the vessel is
under a hard vacuum or is a pressure vessel.
Commenter 5 said the diluting gas must also
be non-reactive.
2001—Diluting ..................................................
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We substituted the latest available (2007) reapproval of ASTM International (ASTM)
1273–91 for the 1996 reapproval.
We substituted the latest available (2011) edition for the 2002 edition in 154.106(g)(3).
The incorporation of an older edition of the
standard in 154.106(g)(2) is beyond the
scope of this rulemaking.
We changed ‘‘balances vapor’’ to ‘‘balances or
transfers vapor’’ to cover 154.2000(d) and
(e).
As noted in the NPRM, the changes in this
section were intended only to conform its
style to current requirements for incorporation by reference. Substantive changes are
beyond the scope of this rulemaking, but the
commenters’ suggestions are noted for possible regulatory action in the future.
We substituted the text ‘‘33 CFR 154 2020
through 2025’’ for ‘‘33 CFR 154.2023,’’ because all those new sections are derived
from existing 154.804, not just 154.2023.
We agree that this language requires clarification and have revised it accordingly. After
following up with Commenter 5, who said
that recertification is necessary only every 5
years, not 3, we clarified that he referred to
operational reviews, and because we agree
with the comment in that context, we have
amended 154.2021(a) accordingly. We also
added a sentence to confirm the ongoing
validity of existing certifications, approvals of
alternatives, and grants of exemption, in accordance with whatever terms they impose.
We acknowledge this and, although no change
in the wording of this paragraph is needed,
this is a factor we would take into account in
reviewing requests for approval.
We agree and revised this definition accordingly.
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42599
TABLE 1—DISCUSSION OF COMMENTS AND CHANGES—Continued
Topic
Comment
Coast Guard response or action
2001—Existing VCS .........................................
Commenter 7 said the definition should apply
not only to a complete VCS, but to a portion
of a VCS.
2001—Facility main VCS ..................................
Commenter 8 said we should replace ‘‘refinery’’ with ‘‘facility’’ to show the definition is
not limited to refineries.
Commenter 4 said this definition should include Factory Mutual Research-approved arresters, which we have previously accepted
on an exemption basis.
We infer that this commenter’s concern is with
a marine vapor collection system connecting
to a facility’s main VCS. However, when a
system is certified, it is certified as a VCS,
not a portion of VCS. A vapor collection system with a facility main vapor processing
unit is still a VCS, except that the portion
after the connection point is not required to
be certified. To address this concern, we
added ‘‘a marine vapor collection system’’ in
addition to ‘‘a marine VCS’’ in 154.2111(a).
We also revised this definition to clarify that
it applies to existing TBCF VCSs.
We agree and revised this definition accordingly.
2001—Flame arrester .......................................
2001—Inerted
inerted’’].
[now
‘‘Inert
condition
or
2001—Inerting or padding or purging [now
‘‘Inerting,’’ ‘‘Padding,’’ and ‘‘Purging’’].
2001—Line clearing or pigging [now ‘‘Line
clearing’’ and ‘‘Pigging’’].
2001—Padded or partially inerted [now ‘‘Padding’’ and ‘‘Partially inerted’’].
2010(g) .............................................................
2011 ..................................................................
2011(e) .............................................................
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2011(e)(1) .........................................................
2011(f) ..............................................................
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Commenter 14 said we should change this to
‘‘inert condition’’ which more clearly separates the term from the operation of inerting.
Commenters 4 and 14 said this definition
needs revision. Purging usually means reducing hydrocarbon or other vapor concentrations by introducing air or inert gas,
not lowering oxygen content by introducing
an inert gas.
Commenter 14 said we should break this into
separate definitions because some lines are
cleared without the use of pigs.
Commenter 14 said we should break this into
separate definitions; they are not interchangeable.
Commenter 15 said that because it typically
takes about a year to be certified as a professional engineer, compliance with this
paragraph should have a 1-year phase-in;
and asked us to clarify that a CE can meet
this requirement if the person-in-charge
(PIC) is a licensed professional engineer in
any one U.S. state or territory, and need not
be licensed in all states where the CE does
business.
Commenter 10 asked whether a class society
can be a CE if it otherwise complies with
this section.
Commenter 9 said this should be modified to
prevent a CE from recertifying or performing
operational reviews on systems where the
CE had operational or design input. Without
referring to this section, Commenter 17
asked us to clarify whether a CE that was
responsible for the VCS design may recertify a unit or perform an operational review
after its initial certification.
Commenter 4 said that prohibiting a CE from
‘‘performing calculations’’ is overly broad
and restrictive.
n/a .....................................................................
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The Factory Mutual Research test procedure
has been approved under specific circumstances and on an exemption basis, but
as a regulatory standard it would not be
adequate by itself because it lacks significant details that are covered by the ASTM
and Underwriters Laboratories (UL) standards.
We agree and revised this definition accordingly.
We agree and replaced this definition with
separate and revised definitions for inerting,
padding, and purging.
We agree and replaced this with separate definitions.
We agree and replaced this with separate definitions.
We agree and revised this provision accordingly.
Yes. A class society can be a CE provided
that it meets the CE qualifications of
154.2010 and is accepted by the Commandant per 154.2011.
We agree with Commenter 9 and added new
paragraph 154.2011(f) and redesignated
subsequent paragraphs accordingly. The
clarification that Commenter 17 sought is
provided by this paragraph (e), which makes
it clear that a CE that was responsible for
designing a VCS may not recertify or perform operational reviews on that VCS.
We followed up with this commenter and confirmed that by revising this paragraph to
specify ‘‘system design calculations,’’ we
would meet his concern.
We added text per comment on 154.2011(e).
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TABLE 1—DISCUSSION OF COMMENTS AND CHANGES—Continued
Topic
Comment
2020(b) .............................................................
Commenter 10 asked us to confirm that we
will continue to recognize existing approvals
and that recertification will be required only
for VCSs that entered operation after July
23, 1990, and then only if the VCS meets
one of the five subparagraphs.
Commenter 16 said TBCFs should undergo a
single review, not a separate review for
each vapor the TBCF controls.
2020(b)(1) .........................................................
Coast Guard response or action
2020(b)(4) .........................................................
Commenters 13 and 18 said that ‘‘multibreasted loading’’ is not a barge industry
term.
2020(b)(5), (d)(5) ..............................................
n/a .....................................................................
2020(c) ..............................................................
Commenter 11 said this should not apply to
TBCFs because the TBCF only extracts liquid and vapors from the vessel and transfers nothing to the vessel; Commenters 13
and 18 proposed revisions for the paragraph
to clarify this.
Commenter 4 asked us to revise this paragraph’s reference to suggested guidance.
2020(d) .............................................................
2020(e)(4) .........................................................
n/a .....................................................................
2021 ..................................................................
Commenter 4 agrees we should require regular operational reviews.
Commenters 4, 5, 7, 8, 11, 12, 13, 16, and 18
asked us to lengthen the interval between
required operational reviews from 3 years to
5 years due to cost. Some of these commenters said operational reviews should
only be needed when major changes are
made.
2021(a) .............................................................
2022 [now 2022 through 2024] ........................
We confirm.
The TBCF should be reviewed for each new
chemical it handles and can, at its option,
either recertify all its chemicals at one time
or recertify only for the new chemical.
We acknowledge that several terms are used
within the industry, but our 154.2001 definition of ‘‘multi-breasted loading’’ is sufficiently
comprehensive to embrace all of the suggested terms.
Changed references to cargo line clearance
systems so that they clarify their applicability
only to those systems that use pigging.
Commenter 11 correctly infers that the paragraph does not apply to TBCFs, and we revised the paragraph in line with the suggestions made by Commenters 13 and 18.
We revised this paragraph by restating information that appears as a ‘‘Note’’ to existing
154.804(d).
We added this paragraph to emphasize that
this section supplements and does not negate the recordkeeping requirements of
154.740.
We acknowledge this comment.
We do not agree that operational reviews are
needed only after major changes. Major
changes should be the subject of a VCS recertification. Periodic operational review is
routine. We are lengthening the interval between operational reviews to 5 years, as requested, and also in response to the comment on 154.2000(b).
Commenter 4 pointed out several areas where We followed up with Commenter 4 and have
the proposed section failed to clarify adeextensively revised these provisions in line
quately between requirements for certifiwith his comments. We have simplified lancation, recertification, and operational review.
guage and divided NPRM 154.2022 into
separate final rule sections 154.2022
through 154.2024, each of which covers certification, recertification, or operational review.
The following chart shows where provisions of
154.2022, as it appeared in the NPRM,
have been placed in this final rule.
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NPRM section
154.2022
(a)(1) ..........................
(a)(2) ..........................
(a)(3) ..........................
(a)(4) ..........................
(a)(5) ..........................
(a)(6) ..........................
(a)(7) ..........................
(a)(8) ..........................
(a)(9) ..........................
(b) introduction ..........
(b)(1) ..........................
(b)(2) ..........................
(b)(3) ..........................
(c) introduction ...........
(c)(1) ..........................
(c)(2) ..........................
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Final rule
2022(a)
2022(d)
2022(b)
2022(c)
2023
2022(d), 2023
2022(e)
2022(f)
2022(g)
2024
2024(a)
2024(e)
2024(g)
2022(d)
2022(d)(2)
2022(d)(6)
Federal Register / Vol. 78, No. 136 / Tuesday, July 16, 2013 / Rules and Regulations
NPRM section
154.2022
2022(a)(5) [now 2023(b)] ..................................
n/a .....................................................................
2022(b) [now 2024] ..........................................
Commenters 3, 4, and 14 asked us to add additional factors for operational review.
2022(d)(2) [now (c)(2)] ......................................
Commenter 4 asked why we would require the
maximum vacuum to be maintained during
testing of the vacuum breaker.
2022(e) [now(d) and, for added cargoes, 2023]
Commenter 16 said TBCFs should undergo a
single review, not a separate review for
each vapor the TBCF controls.
2022(e)(3) [now (d)(12] ....................................
Commenter 4 asked us to clarify this provision
[NEW 2022(i)] ...................................................
n/a .....................................................................
2023 [now 2025] ...............................................
n/a .....................................................................
2030, 2031 ........................................................
tkelley on DSK3SPTVN1PROD with RULES2
Comment
Commenter 4 asked if the CE is supposed to
check the facility’s compliance with section
2030. Commenter 10 asked if a facility can
self-certify compliance or must it show other
documentation that training requirements
have been met. Commenter 11 said section
2030 should not apply to TBCFs. Commenter 12 said that facilities should document the training of their PICs and that, because of fragmentation in the TBCF industry, it may make sense to develop a standardized training program.
2100(f) ..............................................................
Commenter 4 said this requirement is essential.
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Final rule
(c)(3) .......................... 2022(d)(7)
(c)(4) .......................... 2022(d)(8)
(c)(5) .......................... 2022(d)(10)
(c)(6) .......................... 2022(d)(10)
(c)(7) .......................... 2022(d)(1)
(c)(8) .......................... 2022(d)(4)
(c)(9) .......................... 2022(h)
(c)(10) ........................ 2022(d)(13)
(d)(1) .......................... 2022(c)(1)
(d)(2) .......................... 2022(c)(2)
(d)(3) .......................... 2022(c)(3)
(d)(4) .......................... 2022(c)(4)
(d)(5) .......................... 2022(c)(5)
(e) introduction .......... 2022(d), 2023
(e)(1) .......................... 2022(d)(5)
(e)(2) .......................... 2022(d)(9)
(e)(3) .......................... 2022(d)(12)
(e)(4) .......................... 2022(d)(11)
(e)(5) .......................... 2022(d)(3)
(e)(6) .......................... 2022(d)(14)
(e)(7) .......................... 2022(g), 2023
(f)(1) ........................... 2022(e)(1)
(f)(2) ........................... 2022(e)(2)
(f)(3) ........................... 2022(e)(3)
(f)(4) ........................... 2022(e)(4)
Coast Guard response or action
Topic
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42601
We added the last two sentences to provide
better guidance for the recertification of
older VCSs.
We agree and added new 154.2024(b)
through (d) and 154.2024(f). In NPRM section 154.2024(b)(2), now 154.2024(e), we
added marking and labeling as items to be
verified.
We revised the paragraph to clarify that the
goal of the vacuum breaker testing is to ensure that the maximum vacuum cannot be
exceeded instead of maintaining the maximum vacuum at one level.
The TBCF should be reviewed for each new
chemical it handles and can, at its option,
either recertify all its chemicals at one time
or recertify only for the new chemical.
After a follow-up with this commenter, we clarified this provision.
We added this paragraph to ensure the VCS
training program is reviewed for compliance
with 154.2030 and 154.2031. This change
responds to Commenter 4’s comment on
154.2030 and 154.2031.
We redesignated this section in light of the
subdivision of NPRM section 154.2022 into
three sections.
In response to these comments, we added
154.2022(i) to require a CE to review the facility’s VCS training program for compliance
with sections 154.2030 and 154.2031. We
also added 154.2030(c) to specify that facility personnel must meet the designation and
qualification requirements of 154.710, and
that training documentation must be maintained at the facility in accordance to
154.740(b). We added language to these
sections to clarify that 154.2030 is for transfer facilities and 154.2031 is for TBCFs. At
this time, we have no plan to develop a
standardized training program. Instead, we
will rely on industry to develop its own training programs that comply with our regulatory
requirements.
We acknowledge this comment.
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Coast Guard response or action
2100(h)(2) .........................................................
Commenter 14 said we should add ‘‘must be
fitted’’ to improve clarity.
n/a .....................................................................
We agree and revised this provision accordingly.
We added ‘‘equipment’’ to this paragraph and
specified valves, flanges, and fittings to ensure that the ‘‘suitability’’ requirement extends to equipment that is needed for proper
functioning of the VCS but that may not be
considered a VCS ‘‘component.’’
46 CFR 56.20–15 was amended in 2008 to incorporate API 607 by reference.
2100(k) ..............................................................
2101(a)(6) .........................................................
2101(e) .............................................................
2101(g) .............................................................
2101(h) .............................................................
[NEW 2101(i)] ...................................................
Commenter 4 said we should allow a valve to
be fire safe in accordance with American
Petroleum Institute (API) 607, which is more
rigorous than 46 CFR 56.20–15 and more
familiar to industry.
Commenters 4 and 14 said that additional
safeguards are needed.
Commenters 5, 13, and 18 expressed concerns about the installation, inspection, and
testing of insulating flanges and hoses.
Commenter 4 said we should change ‘‘mechanism’’ to ‘‘means’’ so as not to preclude
use of a shutdown based on negative differential pressure across the detonation arrester (currently used by most facilities).
n/a .....................................................................
2102 introductory paragraph ............................
Commenter 4 said we should clarify by inserting ‘‘and not loading cargo on the vessel’’
after ‘‘while inerting the cargo tanks’’.
2102(a) .............................................................
Commenter 4 asked if this requirement is necessary, because he has not seen a barge
with a 120-volt system.
2102(a)(2) .........................................................
n/a .....................................................................
2102(b) .............................................................
Commenter 5 asked us to review this provision with respect to grounding of the shielded wire in the overfill system.
2103(a) .............................................................
Commenter 3 said we should rewrite this provision to take variability of vapor pressure
into account, and Commenter 5 said we
should substitute his recommended formula
for our formula, which is too complicated
and inaccurate for estimating vapor growth.
Commenter 4 said that if this paragraph requires cargo loading to be shutdown on
high-high pressure, while allowing the VCS
to continue to receive vapors, it is a good
change. Commenter 5 raised concerns
about accidents that could result from activation of a shutdown system.
tkelley on DSK3SPTVN1PROD with RULES2
2103(f) ..............................................................
2103(j)(1) ..........................................................
2103(k) ..............................................................
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Commenter 3 said we should revise this provision to account for pressure changes at different altitudes.
Commenter 14 said we should define ‘‘extensive length’’ more clearly.
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We agree and revised this paragraph to make
it clear that it prohibits contact with metal either on the facility or on the vessel, and that
the purpose of the prohibition is to prevent
unintentional electrical bypassing.
We added language to this paragraph to address the commenters’ concerns.
We agree and revised the provision accordingly.
We added this paragraph to make it clear that
electrical bonding must comply with 46 CFR
35.35–5.
We agree and revised this provision accordingly. We also added ‘‘padding or purging’’
after ‘‘inerting’’ to reflect the separation of
these three definitions in section 2001.
We think it is necessary because 46 CFR
39.2009(a)(1)(iii) allows a tank barge to
have a liquid overfill protection system that
receives power from a facility and is fitted
with a shore tie cable and a 120-volt, 20ampere explosion-proof plug.
We corrected erroneous references in the
NPRM to the relevant sections of the incorporated industry standard.
We reviewed this provision in light of the comment but concluded no changes are needed. However, we revised 46 CFR 35.35–5 to
address vessel/shore electrical bonding
cable or wire.
We revised this provision in accordance with
the suggestions of Commenter 3. Commenter 5’s formula is valid but, we think,
more complicated than ours, which is more
generally adaptable for VCS design.
Commenter 4 correctly interpreted this paragraph. The equipment and procedures we
require should not result in the type of shutdown that concerns Commenter 5. Paragraph (d) of this section requires activating
an alarm meeting 154.2100(e), which requires audible and visible alarm. Paragraph
(f) of 154.2100 requires only activating the
emergency liquid cargo shutdown system
required by 154.550, which is for liquid loading.
We agree and revised this provision accordingly.
We cannot provide a clearer and more specific
definition that would be workable, but we
added a reference to undersea piping as an
example of extensive length.
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42603
Topic
Comment
Coast Guard response or action
2103(n), introductory paragraph .......................
n/a .....................................................................
2103(n)(3) .........................................................
Commenter 5 said we should revise this provision so that the placement of the pressure
sensors always allows for sensing the pressure.
n/a .....................................................................
We expanded the reference to ‘‘inerting,’’ in
accordance with the commenter-suggested
change in section 2001 definitions.
We agree and revised the provision accordingly.
2104 ..................................................................
2104(c) [now (a)(3)] ..........................................
2104(d) [now (a)(4)] ..........................................
2104(e) [now (a)(5)] ..........................................
[NEW 2104(b)] ..................................................
Commenter 5 said we should require the automatic shutoff valve to close within 2 seconds
because the marine vessel can be overpressurized in 4 seconds while pigging.
Commenter 5 said a valve position sensor on
the manual cargo bloc valve or the automatic cargo block valve would serve the
same purpose as the interlock we proposed.
Commenter 5 said the means to detect the pig
arrival must be an automatic detection device as well as specifically trained personnel
to operate a manual quick closing valve.
n/a .....................................................................
Commenter 5 said a 6-meter requirement
would require nearly all gas injecting facilities to rework vapor piping and perhaps the
detonation arrester size.
2105(a)(2), (b)(1), (c)(1), (d)(1), (e), (f)(1),
(g)(1), (h)(1).
Commenter 4 said we should base distance
on a number of diameters of the vapor line
instead of a fixed 18 meters. Commenters
11, 13, and 18 also suggested alternatives
to the 18 meter distance, for example requiring items to be placed as close as practicable, as is common industry practice.
2105(d)(2) .........................................................
Commenter 18 said this provision is too restrictive and not always effective.
2105(f), (g), (h) .................................................
tkelley on DSK3SPTVN1PROD with RULES2
2105(a)(1), (b)(1), (f)(1) ....................................
Commenter 5 said that for inerted, partially
inerted, or combination cargoes, we should
require the facility to use the lowest minimum oxygen concentration for combustion
(MOCC) of all cargoes being transferred.
2105(h) .............................................................
Commenter 3 asked if (h)(3) is an alternative
only to (h)(2) or to (h)(1) and (h)(2) combined.
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We changed references in this section from
cargo line clearance to pigging, in accordance with the commenter-suggested change
in section 2001 definitions. We also specified that the compressed gas we refer to is
inert, and redesignated paragraphs.
We revised this provision to specify that it refers to a fast-action automatic shutoff valve
like a solenoid valve. We think specifying 2
seconds would be too restrictive.
We agree, but an interlock is still needed for
the valve position sensor.
We agree and revised this provision accordingly. Personnel training is covered in sections 154.2030(a)(6) and 154.2150(j)(2).
We added this provision to take account of
those cargo lines that are cleared without
pigging, in response to commenter-suggested change in section 2001 definitions.
We disagree with this comment for
154.2105(a)(1). The 6-meter requirement is
not new—see current 154.820(a)(2). New
154.2105(a)(1)
combines
current
154.820(a)(1),
154.820(a)(2),
and
154.820(a)(3), and new 154.2105(a)(1) and
154.2105(a)(2) allow for installation of a detonation arrester as an alternative, as recommended by CTAC.
We
agree
with
this
comment
for
154.2105(b)(1), which requires meeting
154.2105(a)(1) and having a detonation arrester installed. We revised 154.2105(b)(1)
and 154.2105(f)(1) to allow the oxygen analyzer to be located 4 meters downstream of
the detonation arrester.
Most dock detonation arrester distance exemption requests approved have been for
18 meters or less. The 18 meters distance
is less restrictive than Commenter 4’s proposed alternative. An alternative ‘‘place
items as close as practicable’’ standard
would be too subjective to provide good
guidance and would be hard to enforce. We
have clarified these provisions by specifying
that the vapor piping between the facility
vapor connection and the dock detonation
arrester must be protected from any possible internal and external ignition source.
We disagree. New 154.2105(d)(2) is the same
requirement
imposed
by
current
154.820(d)(2), and CTAC recommended
against any relaxation of that requirement.
Section 154.2105(f) allows an inerting, enriching, or diluting system meeting 154.2107 as
an
option.
Sections
154.2107(k)(3),
154.2107(n), and 154.2107(o)(1) already
specify the use of either the cargo’s MOCC
or the enriching gas’s MOCC, whichever is
lower. Alternatively, the mixture’s MOCC
may be used.
The former. We inserted ‘‘either’’ and combined 154.2105(h)(2) and 154.2105(h)(3) to
make this clearer.
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Coast Guard response or action
2105(j)(2) [now (j)(2) and (j)(3)] ........................
Commenter 5 said we should insert ‘‘end-ofline’’ before ‘‘flame arrester,’’ because an inline flame arrester may not be effective.
Commenter 4 said that a flame arrester meeting ASTM F–1273 does not need a proving
device, and Commenter 5 proposed revisions to this provision.
Commenter 5 proposed a revision to this paragraph.
Commenters 3, 4, and 14 raised questions
about the meaning of this provision.
We agree and revised 154.2105(j)(2) and new
154.2105(j)(3) accordingly.
2105(j)(2)(i) [now (j)(3)(i)] .................................
2105(j)(2)(ii) [now (j)(3)(ii)] ................................
former 2106(a) ..................................................
Commenters 3 and 14 asked if the reference
is to components upstream of the detonation
arresters, downstream, or both.
2107 ..................................................................
Commenter 13 said we should apply gas
inerting and enriching requirements only to
loading facilities and not to TBCFs.
2107(a) .............................................................
Commenter 5 proposed a clarifying revision ....
2107(b) .............................................................
Commenters 4, 5, 13, and 18 suggested various alternatives for the 22 meter provision
of this paragraph, with Commenter 4 suggesting a specific pipe-diameter standard,
and Commenter 18 saying we need to provide flexibility for existing methods of operation like systems equipped with detonation
arresters at the facility vapor connection and
vapor destruction unit.
2107(b) .............................................................
tkelley on DSK3SPTVN1PROD with RULES2
2106(c) [now (b)] ..............................................
n/a .....................................................................
2107(c)(2) .........................................................
Commenter 4 proposed clarifying what must
be ‘‘downstream.’’.
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We agree and split 154.2105(j)(2) into
154.2105(j)(2) and 154.2105(j)(3) and revised this paragraph accordingly.
We agree and revised this paragraph accordingly.
We removed this paragraph as it appeared in
the NPRM because it was confusing. As we
think was clear from the NPRM’s
154.2106(b) [now 154.2106(a)], the questions raised by these comments should be
answered by guidelines outlined in the arrester manufacturer’s Coast Guard acceptance letter.
This paragraph is intended to apply on either
side of the detonation arrester, because
there may be a potential ignition source on
either side; we revised it to make that clearer.
CTAC recommended no relaxation of this general requirement, which is taken from NVIC
1–96. We acknowledge that under some
conditions and with suitable alternative arrangements (see 154.107 and 154.108 with
respect to alternatives and exemptions), it
may not be necessary to apply it to all
TBCFs.
We agree and changed ‘‘vapor collection line’’
to ‘‘vapor collection system’’ and specified
‘‘two system volume exchanges’’ accordingly.
With respect to Commenter 18, we think the
regulations as drafted provide the necessary
flexibility. The gas injection point should be
after the dock detonation arrester, and this
paragraph provides that while also allowing
the use of 154.2105(a), which requires an
analyzer at 6 meters from the facility vapor
connection, as an exception. With respect to
these comments in general, this provision is
in line with currently approved exemptions
and is less restrictive than the pipe-diameter
standard suggested by Commenter 4. We
have clarified these provisions by specifying
that the vapor piping between the facility
vapor connection and the dock detonation
arrester must be protected from any possible internal and external ignition source.
In addition to the changes made in this paragraph to respond to Commenters 4, 5, 13,
and 18, we have also clarified the location
of the gas injection and mixing arrangement
relative to the vapor processing unit or the
vapor-moving device, as recommended by
CTAC in 1997 to maintain a minimum size
of non-flammable vapor slug in the vapor
piping (to prevent a flashback from an ignition source). The minimum piping distance
is also approximately the difference between
the maximum piping length of the arrangement from the facility vapor connection as
required by this paragraph and the minimum
distance of a vapor destruction unit from any
tank vessel berth as required by
154.2109(c).
We agree and revised the provision accordingly.
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Coast Guard response or action
2107(d) .............................................................
Commenter 18 said we should
calorimeters as approved devices.
2107(d)(2), (d)(4), (d)(6) ...................................
Commenters 4 and 14 asked us to define
what we mean by ‘‘majority pair’’.
2107(h)(3), (i)(3), (j)(2), (k)(2)(ii), (l)(3), (m)(4)
Commenter 4 said the vapor moving device
should not be shut down for high-high oxygen or low-low hydrocarbons, and Commenters 5 and 14 proposed revisions to
these paragraphs.
2107(o) .............................................................
Commenter 4 proposed allowing an alternative
for simultaneously controlling inert and noninert vapors, where the inerted vapor stream
is lowered by 1% from normal levels.
2109(b)(2)(i) ......................................................
Commenter 4 said that if this requires quick
closing valves at the vapor destruction device or where the VCS connects to a facility’s main VCS to close on any dock shutdown, it is not necessary.
2109(b)(2)(iv) ....................................................
Commenter 4 said that quick closing valves
should be fire resistant.
2109(b)(3)(i) ......................................................
Commenter 4 said we should substitute ‘‘accepted’’ for ‘‘approved’’.
Commenter 4 asked if the tank high level
alarm system and overfill control system are
required to have independent level sensing
systems.
Commenter 4 said we should base distance
on a number of diameters of the vapor line
(e.g. 40 pipe diameters) instead of setting it
at 18 meters, and Commenters 11, 13, and
18 proposed other alternatives to the 18meter distance, for example, requiring items
to be placed as close as practicable, as is
common industry practice. Commenter 7
asked if this paragraph merely repeats
2105(a)(2).
2110(a)(1) .........................................................
2110(a)(2) .........................................................
2110(a)(4) .........................................................
tkelley on DSK3SPTVN1PROD with RULES2
2110(b)(1) .........................................................
2111(a), introductory paragraph .......................
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add
Commenter 4 said that there is no need for an
oxygen analyzer for vapor balancing of inert
cargo systems when loading a vessel.
Commenter 4 said we should change ‘‘mechanism’’ to ‘‘means,’’ so as not to preclude
use of a shutdown based on negative differential pressure across the detonation arrester (currently used by most facilities).
n/a .....................................................................
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42605
In general, a calorimeter is a device used to
measures heat, while what we want analyzed is oxygen or hydrocarbon concentrations. A facility wishing to use a calorimeter
can submit an alternative or exemption request with information for review.
The ‘‘majority pair’’ requirement is from NVIC
1–96, Enclosure (1), Part A. Sec 9, and we
have used ‘‘voting system’’ language from a
draft of that NVIC to revise our text for clarity.
We agree with the changes offered by Commenters 5 and 14 and deleted ‘‘shut down
any vapor moving device’’ accordingly. With
respect to Commenter 4, a vapor mover is
considered an ignition source, but it can
continue to operate so that multi-dock operations will not be disrupted and so that the
vapor mover can help draw more inerting,
enriching, or diluting (IED) gas into the VCS.
We followed up with Commenter 4 on this and
learned of his interest in a specific vapor, for
which an exemption could be the appropriate solution. In general, the more conservative approach of this provision is appropriate.
In light of this comment, we revised this provision to clarify that it applies only when a
condition is detected that requires the closing of the quick-closing stop valves, and not
under other VCS shutdown conditions like
overpressurization.
We agree and accordingly specified that the
valve must also be a Category A valve as
defined in 46 CFR 56.20–15.
We agree and revised the provision accordingly.
We have revised the provision to clarify that
these should be independent, like other
alarm and shutdown systems.
The 18-meter or less distance has been approved for most dock detonation arrester
distance exemption requests, and 18 meters
is less restrictive than Commenter 4’s proposed alternative. An alternative ‘‘place
items as close as practicable’’ standard
would be too subjective to provide good
guidance and would be hard to enforce. We
clarified these provisions by specifying that
the vapor piping between the facility vapor
connection and the dock detonation arrester
must be protected from any possible internal
and external ignition source. The two provisions are not duplicative; see the different
introductory language in 154.2105(a) and
154.2110(a)(2).
We agree and revised this provision so that
inert cargo systems can comply with either
154.2105(a)(1) or 154.2110(a)(2).
We agree and revised the provision accordingly.
We added ‘‘a marine vapor collection system’’
in response to the comment on 154.2001’s
definition of ‘‘existing VCS.’’
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Coast Guard response or action
2111(a)(2) .........................................................
Commenter 4 said that if this requires quick
closing valves at the vapor destruction device or where the VCS connects to a facility’s main VCS to close on any dock shutdown, it is not necessary.
2111(a)(3) .........................................................
2111(c) [now 2111(d)] ......................................
Commenter 4 said we should change ‘‘mechanism’’ to ‘‘means,’’ so as not to preclude
use of a shutdown based on negative differential pressure across the detonation arrester (currently used by most facilities).
Commenter 5 asked if this provision would require a facility to get an exemption if it wanted to pass vapors to the dock flare from a
truck or railcar loading, and used the flare
antiflashback burner part of the marine VCS.
We agree with this comment and revised this
provision by substitute ‘‘a VCS shutdown
condition occurs’’ for ‘‘vapor back flow to the
marine vapor line is detected’’ and split
154.(a)(2) into 154.(a)(2) and 154.(a)(2)(i)–
(iii).
We agree and revised the provision accordingly.
2111(d) .............................................................
n/a .....................................................................
2112(a) .............................................................
Commenter 5 said that after loading is complete, the system that controlled polymerizing vapors must purge/clean the VCS,
including hoses or vapor arms, with at least
two system-volumes of non-reactive gas or
air. This should be a standard procedure for
all cargoes so that the VCS is left in a safe
condition for any potential maintenance or
incompatible cargoes.
Commenter 4 said we should also require the
differential pressure instrument to alarm on
high differential pressure across the detonation arrester, to warn of polymerization.
Commenter 18 provided circumstances under
which special requirements for alkylene oxides are not needed.
2112(a)(3) .........................................................
2113 ..................................................................
2113(b) [now 2113(a)(2)] ..................................
Commenter 13 said that this requirement is
unnecessary for safety and will likely have
the effect of shutting down some facilities
and forcing others to perform expensive retrofits.
2113(c) [now 2113(b)] ......................................
Commenter 5 said that in addition to the CE, a
marine chemist or properly trained thirdparty surveyor should be allowed to determine if the VCS has been adequately
cleaned. Commenter 13 said that this requirement is unnecessary for safety and will
likely have the effect of shutting down some
facilities and forcing others to perform expensive retrofits.
Commenter 7 said we should clarify that the
required system testing does not extend to
shutdown of operating systems that may be
serving other portions of the facility.
2150(c) ..............................................................
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2150(c)(1) .........................................................
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Commenter 14 said we had misstated where
exceptions to this paragraph are provided.
Commenter 7 said electronic testing should
be permitted for complying with this paragraph.
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We do not think an exemption would be necessary. After contacting the commenter and
discussing this provision with him, we clarified it by adding a new paragraph
154.2111(d) to allow for sharing a marine
vapor destruction unit as an exception to
154.2111(c).
We added new paragraph 154.2111(d) in response to Commenter 5’s comment on
154.2111(c).
We agree with this comment. However, this is
an operational requirement. Incompatible
cargoes are addressed in 154.2150(p). For
maintenance and other concerns, we added
a new 154.2150(q) so that after each transfer operation, the VCS piping and equipment
must be purged with at least two system
volume exchanges of non-reactive gas or air
so the VCS is left in a safe condition.
We agree and revised the provision accordingly.
We agree that special requirements are not
needed for pressure cargoes and added language in the introductory paragraph to make
that clear.
We revised this section to exclude pressure
cargoes. In addition, instead of complying
with what was (in the NPRM) 154.2113(b)
and is now 154.2113(a)(2), a facility can
comply with what was (in the NPRM)
154.2113(c) and is now 154.2113(b).
We agree with Commenter 5 and have revised
this provision accordingly. With respect to
Commenter 18, we have revised this section
to exclude pressure cargoes. In addition, instead of complying with what was (in the
NPRM)
154.2113(b)
and
is
now
154.2113(a)(2), a facility can comply with
what was (in the NPRM) 154.2113(c) and is
now 154.2113(b).
The point made by Commenter 7 is in line with
the guidance we currently provide to CEs.
We do not agree and the regulatory text
does not need to be changed in this respect
because we are not changing that guidance.
We agree with Commenter 14 and revised this
provision accordingly. Commenter 7 already
uses electronic testing under existing exemptions that remain in place; it is appropriate for the unique characteristics of Commenter 7’s VCS but would not be appropriate for VCSs in general.
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2150(c)(4) .........................................................
Commenter 4 said that if this requires testing
of the flammability analyzer required by
154.2105(j)(2)(i), the combustible gas indicator used for this application does not usually have the means to check with a sample
gas and does not need calibration as often
as an oxygen or hydrocarbon analyzer.
Commenter 5 said that to properly calibrate
an analyzer, a ‘‘zero gas’’ must be used in
addition to a span gas.
n/a .....................................................................
After following up with Commenter 4, we
agree with his point and with Commenter 5’s
point, and we revised 154.2150(c)(4) and
154.2150(c)(5) accordingly.
2150(c)(5) .........................................................
2150(c)(6) .........................................................
Commenters 4 and 5 said that this provision is
impracticable. Commenter 7 said we should
modify it so that checking requires only visual checking, not an operational check of
the relief devices, which should be allowed
annually, consistent with present practice.
2150(f) ..............................................................
Commenter 14 asked us to clarify whether this
applies upstream or downstream of the facility vapor connection.
2150(g) .............................................................
Commenters 13 and 18 said many facilities
lack the ability to make an accurate determination of liquid cargo transfer rates and
that therefore we should require instrumentation.
2150(i) ...............................................................
Commenters 13 and 18 said we should clarify
what is meant by ‘‘gas’’.
2150(j) ...............................................................
n/a .....................................................................
[New 2150(q)] ...................................................
n/a .....................................................................
2150(q) [now 2150 (r)] ......................................
n/a .....................................................................
2180(b)(4) .........................................................
Commenter 3 said we should revise this to
refer to placement at ‘‘or near’’ the sampling
probe.
Commenter 4 asked what ‘‘safety system function tested’’ means.
2180(c), (d) .......................................................
2180(e)(3), (e)(4) ..............................................
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2180(g) .............................................................
2181(b), (c), (d), (e) ..........................................
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Commenter 4 asked us to clarify these standards.
n/a .....................................................................
Commenter 7 said that annual calibration
should be sufficient.
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We revised this paragraph per the comment
on section 154.2150(c)(4).
We agree in part with Commenters 4 and 5
and revised this provision to clarify our intent, which is not to conduct technical capacity or lift pressure testing of the valves,
but rather to make sure the valve travel is
not constrained and that the flame arrester
is not damaged. Under an existing exemption suiting the unique characteristics of
Commenter 7’s VCS, visual-only testing is
permitted, but it would be inappropriate for
VCSs in general.
It applies downstream and we clarified this
provision accordingly. Note that 154.2103(h)
requires pressure sensors to be located in
the vapor line between the facility vapor
connection and any isolation valve.
We agree in part but do not think it is necessary to require instrumentation in this provision.
Existing
regulations
(154.525,
156.120(aa)) require monitoring devices
under certain conditions and verification that
the initial loading rate and the maximum
transfer rate are determined, and provide
adequate control of the problem cited by
these commenters.
We agree with these commenters and revised
this provision to clarify that a compressed
inert gas such as nitrogen can be used to
clear cargo lines if a pigging system that
meets 154.2104 is provided.
We revised this paragraph to take account of
those cargo lines that are cleared without
pigging, in response to commenter-suggested change in 154.2001 definitions.
To address the comment on 154.2112(a), we
added this new paragraph. After each transfer operation, the VCS piping and equipment
must be purged with at least two-system
volume exchanges of non-reactive gas or air
so the VCS is left with a safe condition.
We added ‘‘or 156.170(i),’’ to take account of
this rule’s addition of that alternative to
156.170(g).
We agree and revised the provision accordingly.
The relevant tests are in 154.2181. We revised these paragraphs to make that clearer.
We agree and revised these provisions accordingly.
We inserted ‘‘zero gas’’ in light of the comment on 154.2150(c)(4).
We disagree. This section and 154.2180 provide a compliance alternative to the 24-hour
pre-transfer or pre-tank cleaning testing of
154.2150 and 154.2250. Also, 156.170(g)(4)
requires analyzers to be calibrated either
within the previous 2 weeks or within 24
hours prior to operation when the VCS is
operated less frequently than once a week.
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2181(d)(4)(i) ......................................................
Commenter 4 said that most existing systems
inject the span gas at the analyzer box and
do not use sample tubing, and asked if
those systems would need to be modified.
Commenter 4 said that because proposed
154.6001(f)(3) references the requirement of
proposed 46 CFR 39.2009 to have a connection with the facility for the overfill control
system, 154.2200 should require the facility
to be able to accept the barge connection if
they are using liquid displacement.
n/a .....................................................................
We revised this provision to make it clear that
we do not intend for those systems to need
modification.
2200 ..................................................................
2200(b) .............................................................
2200(c) [now (d)] ..............................................
Commenter 13 said we should eliminate gas
inerting and enriching requirements for
TBCFs.
2203(c), (d) .......................................................
Commenter 4 asked why we would require
correcting for a pressure drop from the
cargo tank to the pressure sensor at the gas
injection point, when it is more conservative
not to correct and correction could allow for
a higher alarm set point than 80% of the relief valve set point and a higher shutdown
set point than 90% of the relief valve set
point.
Commenter 18 said that tank barges do not
need individual cargo tank pressure sensors
because one sensor can detect pressure
throughout the barge via the common vapor
system.
Commenter 18 said we should remove the distance requirement or allow existing facilities
to maintain current locations as long as the
detonation arrester is located as close as
practicable to the facility connection.
2203(g) .............................................................
2204 ..................................................................
2204(a)(2), (b)(2), (d)(2) ...................................
2250(c)(1) .........................................................
2250(c)(4), (f) ....................................................
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2250(c)(5) .........................................................
2250(c)(6) .........................................................
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Commenter 13 said we should eliminate gas
inerting and enriching requirements for
TBCFs.
Commenter 4 asked us to clarify our wording
about exemptions.
Commenter 13 said we should eliminate gas
inerting and enriching requirements for
TBCFs.
Commenter 4 said that if this requires testing
of the flammability analyzer required by
154.2105(j)(2)(i), the combustible gas indicator used for this application does not usually have the means to check with a sample
gas and does not need calibration as often
as an oxygen or hydrocarbon analyzer.
Commenter 13 said we should eliminate gas
inerting and enriching requirements for
TBCFs.
Commenter 5 said that this provision is impracticable.
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After following up with Commenter 4, we
agree and added new 154.2200(b) accordingly.
We added this paragraph in response to the
comment we received on 154.2200 and on
46 CFR 39.6001(f)(3).
We disagree. These IED requirements are
from NVIC 1–96 and are based on recommended safety standards developed by
CTAC in 1994 and 1995. In 1998, CTAC reviewed NVIC 1–96 and did not recommend
eliminating the IED requirement for TBCFs.
We agree and modified 154.2203(d) to clarify
that the remotely operated shutoff valve required by 154.2203(c) must be closed when
the pressure at the fluid injection connection
reaches a corresponding 90% of the lowest
setting of any pressure relief valve on the
barge.
We agree and modified this provision to allow
for the use of a common vapor sensor as an
alternative.
Most dock detonation arrester distance exemption requests approved have been for
18 meters or less. An alternative ‘‘place
items as close as practicable’’ standard
would be too subjective to provide good
guidance and would be hard to enforce. We
have clarified this section by specifying that
the vapor piping between the facility vapor
connection and the dock detonation arrester
must be protected from any possible internal
and external ignition source.
We disagree for the reasons given in our discussion of the commenter’s remarks on
154.2200(c).
We agree and revised the provision accordingly.
We disagree for the reasons given in our discussion of the commenter’s remarks on
154.2200(c).
However,
we
revised
154.2250(c)(4) per the comment on
154.2250(c)(5).
After following up with Commenter 4, we
agree with his point and revised
154.2250(c)(4) and 154.2250(c)(5) accordingly, as we did in 154.2150(c)(4) and
154.2150(c)(5). With respect to Commenter
13’s comment, we disagree for the reasons
given in our discussion of the commenter’s
remarks on 154.2200(c).
We agree in part with Commenter 5 and revised this provision to clarify our intent,
which is not to conduct technical capacity or
lift pressure testing of the valves, but rather
to make sure the valve travel is not constrained and that the flame arrester is not
damaged.
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Coast Guard response or action
2250(d)(5) .........................................................
Commenter 4 asked us to clarify this provision
so that the gas-freeing rate may not exceed
the maximum allowable rate during—but not
before—operations.
Commenter 12 said that annual inspection of
detonation arresters may be difficult for
some facilities, and asked us to specify
whether compliance documentation is required.
We agree and revised the provision accordingly.
2250(e) .............................................................
Exemptions may be available to facility operators for whom annual inspection is difficult.
We revised 154.2250(e) so that it is worded
like 154.2150(q) [now 154.2150(r)] and
makes clear how documentation requirements are established.
33 CFR part 156
170(g)(3) ...........................................................
n/a .....................................................................
170(g)(4) ...........................................................
n/a .....................................................................
170(i) .................................................................
Commenter 8 said that approval by the local
Captain of the Port (COTP) is adequate and
less burdensome than approval by the Commandant.
We added two more references that need updating to the amendatory instruction for this
paragraph.
We updated the reference to 46 CFR 39.40–
3(a) so that it now refers to 46 CFR
39.4003.
You may propose alternative arrangements
under 156.107, but generally the Commandant and not the COTP will have the
necessary expertise.
46 CFR part 35
35.35–4 .............................................................
n/a .....................................................................
35.35–5 .............................................................
Commenter 5 said the shielded wire in the
overfill system of 33 CFR 154.2102(b) is attached to a ground connection pin which is
grounded by the facility but should not be
grounded to the marine vessel; this would
then comply with the proposed requirement
in 46 CFR 35.35–5 for not grounding the
marine vessel to the dock. Commenter 11
said the prohibition against using external
bonding cables or straps to achieve electrical bonding is unnecessary, and the rule
should allow barge-to-dock cable bonding as
is the current and safe industry practice.
Commenter 13 said we should continue allowing the use of bonding cables between a
barge and a dock. Commenter 18 asked us
to clarify that this section does not apply to
ship-to-barge and barge-to-barge transfers.
We added this section per the discussion of
the comments on 35.35–5.
We agree with these commenters and added
new 35.35–4 and rewrote this section. Together, the two sections take into account all
of these commenters’ remarks.
46 CFR part 39
n/a .....................................................................
1013(b) .............................................................
1017 ..................................................................
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1005(h)(1) .........................................................
Commenter 4 said our proposed language
could be interpreted as requiring the vessel
VCS to have been operational by July 23,
1990.
Commenter 4 said the Coast Guard Marine
Safety Center (MSC) may not be able to review all the vessels that conduct multibreasted loading operations or gas-freeing
or cleaning operations between the publication of the final rule and its effective date.
1017(b)(1), (b)(2) ..............................................
n/a .....................................................................
1017(c) ..............................................................
Commenter 18 said existing VCSs should not
be required to apply for new approval when
the final rule takes effect.
Commenter 4 pointed out a miscited reference
2001(m) ............................................................
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In
line with the comment on 33 CFR
154.106(g)(3), we revised this paragraph to
incorporate the latest available (2011) edition of the National Fire Protection Association’s National Electric Code (NFPA 70).
We agree and revised this provision so that it
applies only to VCSs that began operating
on or after that date.
Vessels currently conducting multi-breasted
loading operations are already approved by
MSC and Commandant (CG–ENG–5) and
will
not
need
reapproval.
Section
39.1001(a)(2) allows a tank barge conducting gas-freeing or cleaning operations to
comply at the time of its next inspection but
no later than 5 years after the effective date.
We revised these paragraphs per the comment on section 39.1017(c).
We agree and revised 39.1017(b)(1) and
39.1017(b)(2) to exclude those already approved by the MSC.
We agree and changed the citation at the end
of the provision.
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2007(b)(4) .........................................................
2009(a)(1)(iii)(B) ...............................................
2009(a)(2)(ii), (a)(2)(iii) .....................................
2009(b) .............................................................
2011(d) .............................................................
2013, introductory paragraph ...........................
2014(b) .............................................................
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3001(g) .............................................................
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Coast Guard response or action
Commenter 4 said we should continue to re- We agree and changed ‘‘be inspected’’ to ‘‘be
quire checking, or testing, but not inspection.
verified.’’
n/a ..................................................................... In line with the comment on 33 CFR
154.106(g)(3), we revised this paragraph to
reference provisions in the latest available
(2011) edition of NFPA 70.
Commenters 13 and 18 said this is unattain- We disagree. This is not a new requirement
able because accurate flow rate instrumenbut is the same as appears in 46 CFR
tation is not available on unmanned barges
39.20–9(b)(2). Barges and facilities have
and some facilities do not have calibrated
successfully complied with this requirement
instrument flow rates available for use dursince 1990. However, we did correct an ering their cargo transfer to vessels.
roneous reference in 39.2009(a)(2)(iii): the
alarm and shutdown system needs to be activated on the cargo discharging vessel, not
the cargo receiving vessel.
Commenter 4 pointed out a miscited reference We agree and corrected the citation at the end
of this provision.
Commenter 4 asked what methods are ap- We revised this provision to identify where
proved by the Coast Guard for calculating
guidance is available for free and to specify
vapor growth.
that, alternatively, submitters may calculate
the vapor growth rate using any recognized
standard and following good engineering
practice.
Commenter 4 asked why we would require the We do not disagree that the pressure sensing
pressure sensor to be located as close as
devices could be located at the cargo tanks.
practicable to the vessel vapor connection,
However, to prevent over-pressurization of
when it is more accurate to have the sensor
cargo tanks, current prevention guidance inlocated closer to the tanks.
cludes submittal of pressure drop calculations from the cargo tank to the vapor connection. Pressure drop calculations coupled
with the location of the pressure sensing device should be provided such that the operator is made aware of the actual tank pressure and can ensure the safety of the system. With sensors located at the vapor connection additional calculations would not be
necessary.
Commenter 18 said that annual inspection is We disagree. This requirement was recnot needed for pressure valves; they are alommended by CTAC. Pressure-vacuum
ready checked frequently and the test lever
valves used with polymerizing cargoes are
is sufficient for determining proper operation.
subject to polymer buildup on the internal
structure of the valve which would reduce
the flow capacity of the valve. This could
cause a potentially dangerous situation
should the tank be overpressurized and the
valve not be able to handle the required flow
rate due to polymer buildup. Annual inspections are already conducted by many operators.
Commenters 13 and 18 asked us to clarify Multiple devices are not required. We have rewhether multiple pressure indicating devices
vised the section to clarify that a pressure
will be required on tank barges to deal with
sensing device, not a pressure indicator, is
the multiple cargo tank valves that control
required. A sensor takes the measurement,
cargo transfer on unmanned tank barges.
whereas the indicator provides a visual indication of what that measurement is. Therefore, the indicator should be located at the
location from which the cargo can be controlled. For a vessel that does not have a
pump room, this would typically be where
the cargo pump shutdown controls are located. We have refrained from mandating a
specific location because barges come in a
wide variety of designs and the current language provides discretion for the vessel
owner or operator to place the pressure indicating device in the most practical location.
Commenters 13 and 18 asked us to include a The industry standard incorporated by refrequirement for accurate flow rate instruerence in this provision provides the requirementation to be provided at facilities and on
ment.
manned tank vessels.
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Coast Guard response or action
Subpart 5000 ....................................................
Commenter 4 said it was not clear how to deal
with the extra pressure drop from multibreasted vapor control. The transfer procedures should have the means to determine
the additional pressure drop from the inboard vessel’s vapor header.
Commenters 13 and 18 objected to the proposed language requiring both barges engaged in two barge doubled-up loading to
be owned and operated by the same entity,
saying this is not relevant to safe tank barge
loading or safe use of marine VCSs.
We currently require calculations for multibreasted loading that take the additional
pressure drop into consideration, and the
calculations must be approved by the MSC.
We added a new 39.5001(e) to clarify these
requirements.
The proposed language was recommended by
CTAC. We acknowledge that some barges
can be owned by one company and operated by another company, and have
changed ‘‘and’’ to ‘‘or’’ in this provision.
Most of the barges currently approved for
this operation are owned and operated by
the same company. Several are owned by
one company but operated by another company. There are specific calculation, equipment, and operational requirements for this
operation.
The 25-foot length is standard and, for safety,
these hoses should be as short as possible.
However, we revised 39.5001(b)(3) to permit
use of longer hoses with MSC approval, and
we made other (non-substantive) changes in
39.5001(b).
We added new 39.5001(e) in response to
Commenter 4’s comment on subpart
39.5000.
Both of these requirements are standard conditions of our current dual barge loading exemption approval letters, and align with
CTAC recommendations. We agree that the
identification of specific facilities is not necessary and have revised this paragraph to
delete that proposed requirement.
5001(a) .............................................................
5001(b) .............................................................
Commenters 13 and 18 said that a hose
length limitation in 39.5001(b)(3) is not
needed and that hoses longer than 25 feet
present little additional risk.
[New 5001(e)] ...................................................
...........................................................................
5001(e) [now (f)] ...............................................
Commenters 13 and 18 said that requiring
compliance with additional COTP conditions
and requiring identification and certification
of facilities at which doubled-up cargo transfer loading operations will be conducted is
unnecessary, and also that if additional
safety precautions are needed, they should
be specified in the initial documents.
Commenters 13 and 18 said that complying
with the proposed labeling requirement will
be costly and difficult, and that it is not
needed because stripping lines already are
identified in easily accessible barge piping
diagrams.
6001(c) ..............................................................
Commenter 4 asked for clarification of this
provision.
6001(f)(3) ..........................................................
Commenter 4 made an observation with respect to the joint interpretation of this provision and 39.2009.
6003(a) .............................................................
Commenter 4 said this sounds like an operational requirement because it does not
make sense for a cargo tank venting system’s design pressure to be less than that of
cargo tank.
6003(b) .............................................................
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6001(f)(1) ..........................................................
Commenter 18 said that tank barges do not
need individual cargo tank pressure sensors
because one sensor can detect pressure
throughout the barge via the common vapor
system.
V. Incorporation by Reference
the material are available from the
sources listed in those sections.
The Director of the Federal Register
has approved the material in 33 CFR
154.106 and 46 CFR 39.1005 for
incorporation by reference under 5
U.S.C. 552 and 1 CFR part 51. Copies of
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VI. Regulatory Analyses
We developed this final rule after
considering numerous statutes and
executive orders related to rulemaking.
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We disagree. The labeling requirement for individual stripping lines comes from NVIC 1–
96, is based on CTAC recommendations,
and is important for safety reasons because
it prevents confusion with cargo lines. Facilities can use stencils and spread-paint the
lines.
We have revised this provision to explain that
‘‘flanged flexible hoses’’ are ‘‘flexible hoses
flanged to a connection.’’ This is provided as
an alternative to a fixed vapor header or
fixed liquid cargo header.
We followed up with Commenter 4. Because
this paragraph requires overfill protection according to 39.2009, we added new 33 CFR
154.2200(b) to address his comments.
We followed up with Commenter 4. We have
revised this paragraph to clarify that this is
an operational requirement and that it does
not require a cargo tank venting system’s
design pressure to be less than that of
cargo tank.
We agree and revised this provision as we did
for 39.2015. We also specified the relevant
paragraphs of the referenced section in 33
CFR, and changed the wording of the required label to avoid confusion between
sensors and indicators.
Below we summarize our analyses
based on 13 of these statutes or
executive orders.
A. Regulatory Planning and Review
Executive Orders 12866 (‘‘Regulatory
Planning and Review’’) and 13563
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(‘‘Improving Regulation and Regulatory
Review’’) direct agencies to assess the
costs and benefits of available regulatory
alternatives and, if regulation is
necessary, to select regulatory
approaches that maximize net benefits
(including potential economic,
environmental, public health and safety
effects, distributive impacts, and
equity). Executive Order (E.O.) 13563
emphasizes the importance of
quantifying both costs and benefits, of
reducing costs, of harmonizing rules,
and of promoting flexibility. This final
rule is not a significant regulatory action
under section 3(f) of E.O. 12866,
Regulatory Planning and Review, and
does not require an assessment of
potential costs and benefits under
section 6(a)(3) of that Order. The Office
of Management and Budget (OMB) has
not reviewed it under that E.O.
A final Regulatory Analysis and
Regulatory Flexibility Analysis is
available in the docket as indicated
under ADDRESSES. A summary of the
Regulatory Analysis follows:
The final rule revises the existing
regulations (33 CFR parts 154, 155, and
156, 46 CFR parts 35 and 39) regarding
the safety of facility and vessel VCSs.
The final rule amends the regulations to
make VCS requirements more
compatible with other Federal and State
environmental requirements and reflect
industry advances in VCS technology,
and codifies the voluntary standards for
VCSs at TBCFs. The final rule increases
the safety of operations by regulating the
design, installation, and use of VCSs,
but will not require anyone to install or
use VCSs.
The final rule provides additional
requirements for VCS equipment,
compliance documentation, training,
and operations. In general, the final
rule:
• Adds new requirements for
certifications, recertifications, periodic
operational reviews, and approval
processes for certain operations
concerning VCSs to promote maritime
safety and marine environmental
protection. These various requirements
mainly affect facilities with VCSs,
including TBCFs;
• Requires new training or amends
training requirements to improve safety.
These training requirements affect
facilities with VCSs (including TBCFs)
and tank barge owners and operators;
• Permits pigging; however, there will
be some requirements to receive Coast
Guard permission to do so;
• Provides foreign-flagged tank barges
some flexibility for certification
procedures;
• Adds new requirements for certain
equipment on U.S.-flagged tank barges
and at TBCFs and other facilities with
VCSs to improve safety and
environmental protection; and
• Removes certain requirements in
order to offer cost savings. This change
mainly impacts facilities with VCSs.
The final rule is necessary to reflect
the expansion of Federal and State
regulations for VCSs since the current
regulations were adopted in 1990, and
to reflect technological advances over
that period. Without revisions to these
regulations by the Coast Guard, market
failures persist in creating situations of
uncompensated risk. In the case of this
final rule, the uncompensated risks
accrue to the public, maritime
commerce, and mariners in the form of
safety and environmental hazards and
potential losses to equipment and cargo
as well as the opportunity cost resulting
from equipment, parts of facilities, or
vessels being temporarily out of
operation due to accidents.
The Regulatory Analysis provides an
evaluation of the economic impacts
associated with this final rule. Table 2
below provides a summary of the final
rule’s costs and benefits.
TABLE 2—SUMMARY OF THE FINAL RULE’S IMPACTS
Category
Summary
Applicability .........................................................
Owners of U.S.-flagged tank barges and foreign-flagged tank barges as defined by 46 CFR
Subchapter D; CEs for VCSs; TBCFs.
280 facilities with VCSs, 24 CEs, 15 TBCFs, 216 U.S.-flagged tank barge owners, and owners
of 338 foreign-flagged tank barges.
$6.86 million.
Benefits: $2.79 million.
Additional Cost Savings: $5.956 million (regulated public).
Additional Cost Savings: $0.164 million (Government).
Total Benefits and Other Savings: $8.914 million.
$8.914—$6.86 = $2.054 million.
Affected Population .............................................
10-Year Costs (7% discount rate) ......................
10-Year Quantified Benefits and Cost Savings
(7% discount rate).
10-year Net Benefits of Final Rule (7% discount
rate).
Unquantified Benefits ..........................................
*
*
*
*
Update industry practices.
Aid to quality control.
Preclusion of diminution of safety.
Provide for an opportunity for more competition.
The costs, quantified benefits, and cost savings are the totals for the 10-year period of analysis. These costs include industry costs plus the
Government’s costs.
Table 3 shows the changes in costs,
benefits, and additional cost savings
from the NPRM to the Final Rule. As
can be seen, costs have been reduced,
benefits increased and cost savings
increased as a result of the changes
delineated in Table 1. Few comments
questioned cost estimates from the
NPRM, and thus the original regulatory
assessment is largely retained.
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TABLE 3—COMPARISON OF FINAL RULE AND NPRM IMPACTS (7% DISCOUNT RATE)
Cost
NPRM ..............................................................................................................................
Final Rule .........................................................................................................................
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Benefits
$8,822,113
6,864,404
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$1,944,359
2,791,303
Additional cost
savings
$5,228,965
6,120,064
Federal Register / Vol. 78, No. 136 / Tuesday, July 16, 2013 / Rules and Regulations
The final rule amends several existing
regulations and these amendments
permit cost savings to the regulated
public. Cost savings would result from
the removal of the requirement on
standards for flame arresters (33 CFR
part 154, Appendix B). Additionally, the
various changes preclude the need for
the regulated public to continue to file
exemption requests, which saves
administrative labor and research. The
final rule removes the requirement for a
separate overfill control panel on the
dock (33 CFR 154.2102, 46 CFR
39.2009). The provisions include an
alternative test program for compliance
with the VCS analyzer and pressure
sensor safety testing requirements. The
final rule allows an alternative method
of compliance with testing and
inspection requirements of 33 CFR
156.170. The final rule’s changes on
enrichment requirements would benefit
the regulated public by necessitating the
use of less enriching gas. As well, the
Coast Guard estimates the final rule
would benefit the public by preventing
marine casualties.
Affected Population
Based on Coast Guard data, we
estimate that this final rule affects 280
facilities with VCSs, 24 CEs, 15 TBCFs,
216 U.S.-flagged tank barge owners, and
owners of 338 foreign-flagged tank
barges.
42613
Costs
The final rule requires several actions
by affected parties. These actions
include training, periodic operational
reviews, and recertifications. Over a 10year period of analysis, we estimate the
total present value cost of the final rule
to be $6.86 million at a 7 percent
discount rate, and $8.08 million at a 3
percent discount rate. Over the same 10year period of analysis, we estimate the
annualized cost of the final rule to be
$977,000 (rounded to nearest thousand)
at 7 percent and $947,000 (rounded) at
3 percent. The following table presents,
by year, the costs of the final rule.
TABLE 4—ESTIMATED COSTS OF FINAL RULE
Year
Discounted 7%
Discounted 3%
Undiscounted
1 .................................................................................................................................
2 .................................................................................................................................
3 .................................................................................................................................
4 .................................................................................................................................
5 .................................................................................................................................
6 .................................................................................................................................
7 .................................................................................................................................
8 .................................................................................................................................
9 .................................................................................................................................
10 ...............................................................................................................................
$2,219,312
657,334
614,330
574,141
548,859
512,952
479,394
448,032
418,722
391,329
$2,305,498
709,380
688,718
668,659
664,039
644,698
625,920
607,689
589,990
572,806
$2,374,663
752,581
752,581
752,581
769,803
769,803
769,803
769,803
769,803
769,803
Total ....................................................................................................................
6,864,404
8,077,397
9,251,224
Annualized ...................................................................................................
977,337
946,917
925,122
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We estimate the requirements for
facilities as the primary cost driver
throughout the 10-year period of
analysis. The requirements for facilities
range from certifications,
recertifications, and periodic
operational reviews. Table 5 shows a
summary of annualized costs by
requirement category.
approximately 58 percent of the costs
throughout the 10-year period of
analysis. The final rule’s changes to
require training, including amendments
to PIC training, amount to 20 percent of
the total costs. Table 6 presents a
summary of the costs by requirement as
a percentage of the total annualized
costs of the final rule.
reflect technological improvements and
to promote maritime safety and marine
environmental protection. The final rule
offers provisions for more practicable
and efficient management of hazardous
materials, and contains some provisions
that offer facilities the opportunity to
reduce maintenance costs.
The final rule provides several
benefits. Benefits of the final rule
TABLE 6—SUMMARY OF COSTS BY
TABLE 5—SUMMARY OF THE
include (1) Energy savings which would
accrue from the use of less enriching
REQUIREMENT OF THE FINAL RULE
ANNUALIZED COSTS OF THE FINAL
gas, (2) avoided costs associated with
RULE
[As a percentage of annualized cost]
the elimination of existing standards on
[$]
Annualized liquid seal and (3) prevented casualties.
Requirements
cost
Other benefits that USCG describes
Annualized *
(percent)
qualitatively include operational
Category
7%
3%
efficiency and enhanced safety. USCG
Operations Cost ..........................
58
Protection Equipment .................
10 estimates the 10-year quantified benefits
Facility Costs ........
$751,190
$ 738,358
20 to be at least $2.79 million (7 percent
TBCF Costs ..........
110,926
103,646 Training including PIC ................
discount rate).
Tank Barge Costs
111,390
101,524 Misc other including government
and pigging ..............................
12
In addition to these benefits, we
Government Costs
3,831
3,389
estimate that the final rule will result in
Total (rounded to the nearest
additional cost savings to the regulated
Total ..................
977,337
946,917
one) ......................................
100
public and the Government. These cost
* Rounded to the nearest dollar.
savings derive from tasks which would
Benefits
The final rule’s changes that require
no longer have to be performed due to
the regulated public to follow
The final rule amends existing
the final rule’s changes and changes to
operational changes such as
regulations regarding VCSs in marine
various operational requirements which
certifications, recertifications, and
activities. We are issuing these
result in less resources being used. For
periodic operational reviews comprise
amendments to existing standards to
regulated entities, the cost savings over
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Federal Register / Vol. 78, No. 136 / Tuesday, July 16, 2013 / Rules and Regulations
a 10-year period are estimated to be
$5.96 million (7 percent discount rate)
and Government cost savings are
estimated to be $164,000 (7 percent
discount rate, rounded to the nearest
thousand).
See the final Regulatory Analysis
available in the docket for a detailed
analysis of the costs and benefits of this
rulemaking.
The Coast Guard considered the
following alternatives when developing
the final rule:
1. Take no action.
2. Adopt all CTAC recommendations.
3. Issue a new policy letter or NVIC.
4. Require annual certifications.
5. Develop a different timetable for
small entities.
6. Provide an exemption for small
entities (from the rule or any part
thereof).
Alternatives 1 and 2 are not preferred
because they do not offer solutions to
issues identified earlier in the preamble.
They also do not allow for cost savings
opportunities that arise from changes in
the final rule. Alternative 3
communicates information to the
regulated public, and although it would
potentially increase public safety, it
would not allow for cost savings
opportunities outlined in the final rule,
nor would it update the regulatory text.
As such, it offers no assurance of
compliance and no enforcement
mechanism. Alternative 4 is feasible but
costly. It is not anticipated to increase
benefits or to increase cost savings
despite its higher cost. Alternative 5
offers all benefits and cost savings of the
final rule, albeit at a later date. Because
of the benefits and cost savings, a delay
serves no useful purpose to the
regulated public. For some regulated
entities such as facilities and tank barge
owners, the final rule offers a delayed
effective date and some provisions do
not accrue costs immediately; also,
other provisions do not apply unless
specific changes to VCSs warrant them
(e.g., recertifications). Alternative 6 is
feasible. The Coast Guard notes that
many final provisions do not apply to
some small entities since they are either
already in compliance or will benefit
from the changes in the final rule. The
final changes are low in cost on the
individual level and have a low
implementation burden. An exemption
would preclude small entities from
pursuing cost savings that would be
provided by the final rule. A small
business exemption would cause both
costs and benefits as well as cost savings
to decline in total for the regulated
public. These small entities face many
of the same environmental and safety
hazards other business entities face; and
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these final requirements would address
these hazards. Without them, there
would be an uncompensated risk to
small entities and their employees.
Because this is a safety regulation and
because of the continued safety hazards,
such an alternative represents a
disproportionate tolerance of risks to
safety, and the Coast Guard could not
pursue this option.
B. Small Entities
Under the Regulatory Flexibility Act
(5 U.S.C. 601–612), we have considered
whether this final rule would have a
significant economic impact on a
substantial number of small entities.
The term ‘‘small entities’’ comprises
small businesses, not-for-profit
organizations that are independently
owned and operated and are not
dominant in their fields, and
governmental jurisdictions with
populations of less than 50,000.
A combined final Regulatory Analysis
and Regulatory Flexibility Analysis
discussing the impact of this final rule
on small entities is available in the
docket as indicated in the ADDRESSES
section of this preamble.
Based on our analysis, we estimate
that small entities affected by this final
rule are primarily small businesses
consisting of CEs, owners and operators
of TBCFs, tank barges, and facilities
with VCSs. We did not find data to
suggest small not-for-profit
organizations or small government
entities will be directly affected by this
final rule. In addition, CEs will incur no
additional costs due to this final rule
because no additional tasks or
equipment are required of them;
therefore, they are not analyzed further.
We evaluated the impact on small
entities for each segment of industry
that incur additional costs, since this
final rule requires different provisions
for owners and operators of TBCFs, tank
barges, and facilities with VCSs.
Based on our assessment, 54 percent
of tank barge owners affected by this
final rule will be considered small by
Small Business Administration (SBA)
size standards. We estimate 100 percent
of these small entities will incur cost
impacts that are 1 percent or less than
their annual revenues during the highest
cost year (implementation year), as well
as annually.
We estimate 15 percent of facilities
with VCSs will be considered small by
SBA size standards. We estimate that
almost 86 percent of these small entities
will incur annual cost impacts that are
1 percent or less than their annual
revenues during the highest cost year
(implementation year), as well as
annually. Another 14 percent will have
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cost impacts between 1 to 3 percent of
their annual revenue.
We estimate that all of the TBCFs are
considered small by SBA size standards.
We estimate 60 percent of these TBCFs
will incur cost impacts that are
potentially greater than 3 percent of
their annual revenues during the highest
cost year (implementation year). It
should be noted that the final rule will
codify existing voluntary standards for
TBCFs. Consequently, we anticipate the
cost impacts to TBCFs may be
overestimates.
Consequently, we believe there will
be no significant economic impacts for
CEs, facilities with VCSs, and owners/
operators of tank barges. However, there
may be economic impacts for some
TBCFs.
C. Assistance for Small Entities
Under section 213(a) of the Small
Business Regulatory Enforcement
Fairness Act of 1996 (Pub. L. 104–121),
we offered to assist small entities in
understanding this final rule so that
they could better evaluate its effects on
them and participate in the rulemaking.
If the final rule will affect your small
business, organization, or governmental
jurisdiction and you have questions
concerning its provisions or options for
compliance, please consult Ms. Sara Ju
at the address listed under ADDRESSES.
The Coast Guard will not retaliate
against small entities that question or
complain about this final rule or any
policy or action of the Coast Guard.
Small businesses may send comments
on the actions of Federal employees
who enforce, or otherwise determine
compliance with, Federal regulations to
the Small Business and Agriculture
Regulatory Enforcement Ombudsman
and the Regional Small Business
Regulatory Fairness Boards. The
Ombudsman evaluates these actions
annually and rates each agency’s
responsiveness to small business. If you
wish to comment on actions by
employees of the Coast Guard, call
1–888–REG–FAIR (1–888–734–3247).
D. Collection of Information
This final rule requires an amendment
to an existing collection of information
(1625–0060) as defined by the
Paperwork Reduction Act of 1995 (44
U.S.C. 3501–3520). As defined in 5 CFR
1320.3(c), ‘‘collection of information’’
comprises reporting, recordkeeping,
monitoring, posting, labeling, and other
similar actions. The title and
description of the information
collections, a description of those who
must collect the information, and an
estimate of the total annual burden
follow. The estimate covers the time for
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reviewing instructions, searching
existing sources of data, gathering and
maintaining the data needed, and
completing and reviewing the
collection.
Title: Vapor Control Systems for
Facilities and Tank Vessels.
OMB Control Number: 1625–0060.
Summary of the Collection of
Information: This collection of
information ensures industry
compliance with safety standards for
VCSs. The final rule requires
recordkeeping and reporting on the
design and use of VCSs. The final rule
contains collection of information
requirements which include:
Certifications, recertifications, periodic
operational reviews, approval requests,
reviews of operating manuals, failure
analyses, operational review letters, and
relabeling. The collection of information
will aid the Coast Guard and industry in
assuring safe practices associated with
VCSs.
Need for Information: The Coast
Guard needs this information to ensure
industry use of VCS requirements are
compatible with new Federal and State
environmental requirements, to reflect
industry advances in VCS technology,
and to ensure the safe design and
operation of a VCS at a TBCF.
Final Use of Information: The Coast
Guard will use this information to
determine whether an entity meets the
statutory requirements.
Description of the Respondents: The
respondents are owners/operators of
TBCFs, facilities, and tank vessels with
vapor control systems. Reporting and
recordkeeping requirements will be
completed by facility and vessel
owners/operators, PICs, engineers,
maintenance workers, and operations
managers of affected tank barges,
TBCFs, facilities, and CEs.
Number of Respondents: The burden
change of this collection of information
includes certifications, recertifications,
approval requests, reviewing operating
manuals, preparing operational review
letters, and relabeling. This collection of
information applies to various owners
and operators of tank barges, facilities,
TBCFs, and CEs. We estimate the total
number of respondents is 535.
Frequency of Responses: This final
rule will vary the number of responses
each year by requirement. Some actions
are one time only and others are
required more frequently.
Burden of Response: This collection
of information applies to CEs, tank barge
owners/operators and owners/operators
of facilities with VCSs. The Coast Guard
estimates the total number of
respondents is 535. The burden of
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response varies by collection of
information requirement.
Estimate of Total Annual Burden: The
total annual burden is estimated to
increase as a result of the final rule by
8,041 hours from the previously
approved 2,789 hours.
As required by the Paperwork
Reduction Act of 1995 (44 U.S.C.
3507(d)), we will submit a copy of this
final rule to OMB for its review of the
collection of information.
You are not required to respond to a
collection of information unless it
displays a currently valid control
number from OMB. Before the Coast
Guard can enforce the collection of
information requirements in this final
rule, OMB must approve the action.
E. Federalism
A rule has implications for federalism
under E.O. 13132, Federalism, if it has
a substantial direct effect on the States,
on the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government. In our NPRM,
found at 75 FR 65152, we previously
stated that this rule had no implications
for federalism. We have re-evaluated
this rule under E.O. 13132 and under
the authorities granted to the Coast
Guard to promulgate regulations
concerning marine vapor control
systems and now conclude that certain
provisions of these regulations do have
implications for federalism. Our
analysis follows.
For those regulations promulgated
under the authority of 46 U.S.C. 3306,
there are no implications for federalism.
It is well settled that States may not
regulate in categories reserved for
regulation by the Coast Guard. It is also
well settled, now, that all of the
categories covered in 46 U.S.C. 3306,
3703, 7101, and 8101 (design,
construction, alteration, repair,
maintenance, operation, equipping,
personnel qualification, and manning of
vessels) are within the fields foreclosed
from regulation by the States. (See the
decision of the Supreme Court in the
consolidated cases of United States v.
Locke and Intertanko v. Locke, 529 U.S.
89, 120 S.Ct. 1135 (March 6, 2000).)
Under 46 U.S.C. 3703, Congress directed
the Secretary to prescribe equipment
regulations for tank vessels necessary to
protect against hazards to life, property,
and the marine environment, as well as
to navigation and vessel safety.
Provisions of these regulations,
promulgated under the authority of 46
U.S.C. 3703, increase operational safety
and the protection of the marine
environment by setting the standards for
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42615
the use, design, and installation of vapor
control systems on inspected vessels.
Because States may not promulgate
rules within this category, there are no
implications for federalism under
Executive Order 13132.
For those regulations promulgated
under the authority of 42 U.S.C.
7511b(f)(2), these provisions do have
implications for federalism. It is clear
that Congress intended these regulations
to have limited preemptive effect over
state or local law based on the language
found in 42 U.S.C. 7511b(f)(2). In this
section, Congress mandated the Coast
Guard to issue regulations to ‘‘ensure
the safety of the equipment and
operations which are to control
emissions from the loading and
unloading of tank vessels, under section
3703 of title 46 and section 1225 of title
33.’’ Congress further explained that any
standards for the emission of VOCs
established by a ‘‘State or political
subdivision regarding emissions from
the loading and unloading of tank
vessels shall be consistent with the
regulations regarding safety of the
Department in which the Coast Guard is
operating.’’ In choosing this language,
and specifically including section 1225
of title 33, Congress expressly intended
Coast Guard regulations to preempt
State or local laws or regulations
regarding emission control equipment
and procedures for waterfront facilities
transferring oil or hazardous materials,
but only in so far as a State or local law
or regulation conflicts with the federal
regulation.
F. Unfunded Mandates Reform Act
The Unfunded Mandates Reform Act
of 1995 (2 U.S.C. 1531–1538) requires
Federal agencies to assess the effects of
their discretionary regulatory actions. In
particular, the Act addresses actions
that may result in the expenditure by a
State, local, or Tribal government, in the
aggregate, or by the private sector of
$100,000,000 (adjusted for inflation) or
more in any 1 year. Though this final
rule will not result in such an
expenditure, we do discuss the effects of
this final rule elsewhere in this
preamble.
G. Taking of Private Property
This final rule will not cause a taking
of private property or otherwise have
taking implications under E.O. 12630,
Governmental Actions and Interference
with Constitutionally Protected Property
Rights.
H. Civil Justice Reform
This final rule meets applicable
standards in sections 3(a) and 3(b)(2) of
E.O. 12988, Civil Justice Reform, to
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minimize litigation, eliminate
ambiguity, and reduce burden.
I. Protection of Children
We have analyzed this final rule
under E.O. 13045, Protection of
Children from Environmental Health
Risks and Safety Risks. This final rule
is not an economically significant rule
and will not create an environmental
risk to health or risk to safety that might
disproportionately affect children.
J. Tribal Governments
This final rule does not have Tribal
implications under E.O. 13175,
Consultation and Coordination with
Indian Tribal Governments, because it
does not have a substantial direct effect
on one or more Indian tribes, on the
relationship between the Federal
Government and Indian tribes, or on the
distribution of power and
responsibilities between the Federal
Government and Indian tribes.
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K. Energy Effects
We have analyzed this final rule
under E.O. 13211, Actions Concerning
Regulations That Significantly Affect
Energy Supply, Distribution, or Use. We
have determined that it is not a
‘‘significant energy action’’ under that
E.O. because it is not a ‘‘significant
regulatory action’’ under E.O. 12866 and
is not likely to have a significant
adverse effect on the supply,
distribution, or use of energy. The
Administrator of the Office of
Information and Regulatory Affairs has
not designated it as a significant energy
action. Therefore, this final rule does
not require a Statement of Energy Effects
under E.O. 13211.
L. Technical Standards
The National Technology Transfer
and Advancement Act (15 U.S.C. 272
note) directs agencies to use voluntary
consensus standards in their regulatory
activities unless the agency provides
Congress, through the Office of
Management and Budget, with an
explanation of why using these
standards would be inconsistent with
applicable law or otherwise impractical.
Voluntary consensus standards are
technical standards (e.g., specifications
of materials, performance, design, or
operation; test methods; sampling
procedures; and related management
systems practices) that are developed or
adopted by voluntary consensus
standards bodies.
This final rule uses voluntary
consensus standards from the following
organizations: American Petroleum
Institute, American National Standards
Institute, ASTM, International
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Electrotechnical Commission, National
Electrical Manufacturers Association,
National Fire Protection Association,
Oil Companies International Marine
Forum, and Underwriters Laboratories,
Inc. This final rule also uses technical
standards other than voluntary
consensus standards from the
International Maritime Organization.
The sections that reference these
standards and the locations of these
standards are listed in 33 CFR 154.106
and 46 CFR 39.1005.
M. Environment
We have analyzed this final rule
under Department of Homeland
Security Management Directive 023–01
and Commandant Instruction
M16475.lD, which guide the Coast
Guard in complying with the National
Environmental Policy Act of 1969 (42
U.S.C. 4321–4370f), and have concluded
that this action is one of a category of
actions that do not individually or
cumulatively have a significant effect on
the human environment. This final rule
is categorically excluded under section
2.B.2, figure 2–1, paragraph (34)(d) of
the Instruction and under section 6(a) of
the ‘‘Appendix to National
Environmental Policy Act: Coast Guard
Procedures for Categorical Exclusions,
Notice of Final Agency Policy’’ (67 FR
48244, July 23, 2002). This final rule
involves regulations concerning vessel
operation safety standards and safety
equipment. An environmental analysis
checklist and a categorical exclusion
determination are available in the
docket where indicated under
ADDRESSES.
List of Subjects
33 CFR Part 154
Alaska, Fire prevention, Hazardous
substances, Incorporation by reference,
Oil pollution, Reporting and
recordkeeping requirements.
33 CFR Part 155
Alaska, Hazardous substances, Oil
pollution, Reporting and recordkeeping
requirements.
33 CFR Part 156
Hazardous substances, Oil pollution,
Reporting and recordkeeping
requirements, Water pollution control.
46 CFR Part 35
Cargo vessels, Marine safety,
Navigation (water), Occupational safety
and health, Reporting and
recordkeeping requirements, Seamen.
46 CFR Part 39
Cargo vessels, Fire prevention,
Hazardous materials transportation,
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Incorporation by reference, Marine
safety, Occupational safety and health,
Reporting and recordkeeping
requirements.
For the reasons discussed in the
preamble, the Coast Guard amends 33
CFR parts 154, 155, and 156, and 46
CFR parts 35 and 39 as follows:
Title 33
PART 154—FACILITIES
TRANSFERRING OIL OR HAZARDOUS
MATERIAL IN BULK
1. The authority citation for part 154
is revised to read as follows:
■
Authority: 33 U.S.C. 1225, 1231,
1321(j)(1)(C), (j)(5), (j)(6), and (m)(2); sec. 2,
E.O. 12777, 56 FR 54757; Department of
Homeland Security Delegation No. 0170.1.
Subpart F is also issued under 33 U.S.C.
2735. Vapor control recovery provisions of
Subpart P are also issued under 42 U.S.C.
7511b(f)(2).
■
2. Revise § 154.106 to read as follows:
§ 154.106
Incorporation by reference.
(a) Certain material is incorporated by
reference (IBR) into this part with the
approval of the Director of the Federal
Register under 5 U.S.C. 552(a) and 1
CFR part 51. To enforce any edition
other than that specified in this section,
the Coast Guard must publish a notice
of change in the Federal Register and
the material must be available to the
public. All approved material is
available for inspection at the Coast
Guard, Office of Design and Engineering
Standards (CG–ENG), 2100 2nd Street
SW., Stop 7126, Washington, DC 20593–
7126, telephone 202–372–1418 and at
the National Archives and Records
Administration (NARA). For
information on the availability of this
material at NARA, call 202–741–6030 or
go to https://www.archives.gov/federal_
register/code_of_federal_regulations/
ibr_locations.html. Also, it is available
from the sources indicated in this
section.
(b) American National Standards
Institute (ANSI), 25 West 43rd Street,
4th floor, New York, NY 10036.
(1) ANSI B16.5, Steel Pipe Flanges
and Flanged Fittings, 1988, IBR
approved for §§ 154.500(d), 154.2100(b),
154.2101(d), 154.2202(d), and Appendix
A, 7.3 to part 154.
(2) ANSI B16.24, Bronze Pipe Flanges
and Flange Fittings Class 150 and 300,
1979, IBR approved for §§ 154.500(d)
and 154.2100(b).
(3) ANSI B31.3, Chemical Plant and
Petroleum Refinery Piping, 1987
(including B31.3a–1988, B31.3b–1988,
and B31.3c–1989 addenda), IBR
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approved for §§ 154.510(a) and
154.2100(b).
(c) American Petroleum Institute
(API), 1220 L Street NW., Washington,
DC 20005.
(1) API Standard 2000, Venting
Atmospheric and Low-Pressure Storage
Tanks (Non-refrigerated and
Refrigerated), Third Edition, January
1982 (reaffirmed December 1987)(‘‘API
2000’’), IBR approved for §§ 154.2103(j)
and 154.2203(e), (k), and (l).
(2) API Recommended Practice 550,
Manual on Installation of Refinery
Instruments and Control Systems, Part
II—Process Stream Analyzers, Section
1—Oxygen Analyzers, Fourth Edition,
February 1985 (‘‘API 550’’), IBR
approved for § 154.2107(f).
(d) American Society of Mechanical
Engineers (ASME), Three Park Avenue,
New York, NY 10016.
(1) ASME B16.34 -2004, Valves—
Flanged, Threaded, and Welding End,
issued September 2, 2005, IBR approved
for § 154.2100(b).
(2) [Reserved]
(e) ASTM International (ASTM), 100
Barr Harbor Drive, West Conshohocken,
PA 19428–2959.
(1) ASTM F631–93, Standard Guide
for Collecting Skimmer Performance
Data in Controlled Environments
(‘‘ASTM F631’’), IBR approved for
Appendix C, 6.3 to part 154.
(2) ASTM F715–95, Standard Test
Methods for Coated Fabrics Used for Oil
Spill Control and Storage (‘‘ASTM
F715’’), IBR approved for Appendix C,
2.3.1 to part 154.
(3) ASTM F722–82 (Reapproved
2008), Standard Specification for
Welded Joints for Shipboard Piping
Systems (‘‘ASTM F722’’), approved
November 1, 2008, IBR approved for
Appendix A, 8.4, 8.6 to part 154.
(4) ASTM F1122–87 (Reapproved
1992), Standard Specification for Quick
Disconnect Couplings (‘‘ASTM F1122’’),
IBR approved for § 154.500(d).
(5) ASTM F1155–98, Standard
Practice for Selection and Application
of Piping System Materials (‘‘ASTM
F1155’’), IBR approved for Appendix A,
7.1, 8.4 to part 154.
(6) ASTM F1273–91 (Reapproved
2007) Standard Specification for Tank
Vent Flame Arresters (‘‘ASTM F1273’’),
approved December 1, 2007, IBR
approved for §§ 154.2001 and
154.2105(j).
(f) International Electrotechnical
Commission (IEC), Bureau Central de la
Commission Electrotechnique
´
Internationale, 3, rue de Varembe, P.O.
Box 131, CH—1211 Geneva 20,
Switzerland.
(1) IEC 60309–1 Plugs, Socket-Outlets
and Couplers for Industrial Purposes—
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Part 1: General Requirements, Edition
4.2 2012–06, IBR approved for
§ 154.2102(b).
(2) IEC 60309–2 Plugs, Socket-Outlets
and Couplers for Industrial Purposes—
Part 2: Dimensional Interchangeability
Requirements for Pin and Contact-tube
Accessories, Edition 4.2 2012–05, IBR
approved for § 154.2102(b).
(g) National Electrical Manufacturers
Association (NEMA), 1300 North 17th
Street, Suite 1752, Rosslyn, VA 22209.
(1) ANSI NEMA WD–6—Wiring
Devices, Dimensional Requirements,
1988 (‘‘NEMA WD–6’’), IBR approved
for § 154.2102(a).
(2) [Reserved]
(h) National Fire Protection
Association (NFPA), 1 Batterymarch
Park, Quincy, MA 02169–7471.
(1) NFPA 51B, Standard for Fire
Prevention in Use of Cutting and
Welding Processes, 1994, IBR approved
for § 154.735(l).
(2) NFPA 70, National Electrical Code,
1987 (‘‘NFPA 70 (1987)’’), IBR approved
for § 154.735(q).
(3) NFPA 70, National Electrical Code,
2011 (‘‘NFPA 70 (2011)’’), IBR approved
for §§ 154.2100(c) and 154.2102(a).
(i) Oil Companies International
Marine Forum (OCIMF), 29 Queen
Anne’s Gate, London, SW1H 9BU,
England.
(1) International Safety Guide for Oil
Tankers and Terminals, Fifth Ed., 2006
(‘‘ISGOTT’’), IBR approved for
§§ 154.735(s), 154.2101(g), and
154.2203(m).
(2) [Reserved]
(j) Underwriters Laboratories, Inc.
(UL), 333 Pfingsten Road, Northbrook,
IL 60062.
(1) UL 525 Standard for Flame
Arresters, 8th Edition, May 9, 2008, IBR
approved for §§ 154.2001 and
154.2105(j).
(2) [Reserved]
■ 3. In § 154.310, revise paragraph (b) to
read as follows:
§ 154.310
Operations manual: Contents.
*
*
*
*
*
(b)(1) The operations manual must
contain a description of the facility’s
vapor control system (VCS), if the
facility—
(i) Collects vapor emitted from vessel
cargo tanks for recovery, destruction, or
dispersion; or
(ii) Balances or transfers vapor to or
from vessel cargo tanks.
(2) The VCS description required by
paragraph (b)(1) of this section must
include a line diagram or simplified
piping and instrumentation diagram
(P&ID) of the facility’s VCS piping,
including the location of each valve,
control device, pressure-vacuum relief
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valve, pressure indicator, flame arrester,
and detonation arrester;
(3) The VCS description required by
paragraph (b)(1) of this section must
describe the design and operation of
its—
(i) Vapor line connection;
(ii) Startup and shutdown procedures;
(iii) Steady-state operating
procedures;
(iv) Provisions for dealing with
pyrophoric sulfide (for facilities which
handle inerted vapors of cargoes
containing sulfur);
(v) Alarms and shutdown devices;
and
(vi) Pre-transfer equipment inspection
requirements.
(4) The VCS description required by
paragraph (b)(1) of this section must
include all test procedures and a
checklist for use during the testing of
the VCS required by 33 CFR 156.170(g).
The test procedures must specify—
(i) All tests required for initial
certification under 33 CFR 154.2022(d);
(ii) All components that are to be
tested; and
(iii) Procedures for testing each
component.
(5) The VCS description required by
paragraph (b)(1) of this section must
include—
(i) A list of all cargoes the VCS is
approved to control; and
(ii) Copies of any Coast Guard letters
exempting the VCS from regulatory
requirements.
(6) The VCS description required by
paragraph (b)(1) of this section must
include detailed operating instructions
for a cargo line clearance system as
described in 33 CFR 154.2104, if such
a system is used by a facility;
(7) The VCS description required by
paragraph (b)(1) of this section must
include the following for a tank barge
cleaning facility:
(i) A physical description of the
facility and facility plan showing
mooring areas, locations where cleaning
operations are conducted, control
stations, and locations of safety
equipment;
(ii) The sizes, types, and number of
tank barges from which the facility can
conduct cleaning operations
simultaneously; and
(iii) The minimum number of persons
required to be on duty during cleaning
operations and the duties of each.
*
*
*
*
*
■ 4. Revise § 154.500 to read as follows:
§ 154.500
Hose assemblies.
Each hose assembly used for
transferring oil or hazardous material
must meet the following requirements:
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(a) The minimum design burst
pressure for each hose assembly must be
at least four times the sum of the
pressure of the relief valve setting (or
four times the maximum pump pressure
when no relief valve is installed) plus
the static head pressure of the transfer
system, at the point where the hose is
installed.
(b) The maximum allowable working
pressure (MAWP) for each hose
assembly must be more than the sum of
the pressure of the relief valve setting
(or the maximum pump pressure when
no relief valve is installed) plus the
static head pressure of the transfer
system, at the point where the hose is
installed.
(c) Each nonmetallic hose must be
usable for oil or hazardous material
service.
(d) Each hose assembly must either
have—
(1) Full threaded connections;
(2) Flanges that meet ANSI B16.5 or
ANSI B16.24 (both incorporated by
reference, see 33 CFR 154.106); or
(3) Quick-disconnect couplings that
meet ASTM F1122 (incorporated by
reference, see 33 CFR 154.106).
(e) Each hose must be marked with
one of the following:
(1) The name of each product for
which the hose may be used; or
(2) For oil products, the words ‘‘OIL
SERVICE’’; or
(3) For hazardous materials, the words
‘‘HAZMAT SERVICE—SEE LIST’’
followed immediately by a letter,
number or other symbol that
corresponds to a list or chart contained
in the facility’s operations manual or the
vessel’s transfer procedure documents
which identifies the products that may
be transferred through a hose bearing
that symbol.
(f) Each hose also must be marked
with the following, except that the
information required by paragraphs
(f)(2) and (3) of this section need not be
marked on the hose if it is recorded in
the hose records of the vessel or facility,
and the hose is marked to identify it
with that information:
(1) Maximum allowable working
pressure;
(2) Date of manufacture; and
(3) Date of the latest test required by
33 CFR 156.170.
(g) The hose burst pressure and the
pressure used for the test required by 33
CFR 156.170 must not be marked on the
hose and must be recorded elsewhere at
the facility as described in paragraph (f)
of this section.
(h) Each hose used to transfer fuel to
a vessel that has a fill pipe for which
containment cannot practically be
provided must be equipped with an
automatic back pressure shutoff nozzle.
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5. In § 154.735—
a. In paragraph (q), remove the term
‘‘NFPA 70’’ and add, in its place, the
words ‘‘NFPA 70 (1987) (incorporated
by reference, see 33 CFR 154.106)’’; and
■ b. Revise paragraph (s) to read as
follows:
■
■
§ 154.735
Safety requirements.
*
*
*
*
*
(s) Tank-cleaning or gas-freeing
operations conducted by the facility on
vessels carrying oil residues or mixtures
must be conducted in accordance with
sections 11.3 and 11.4 of OCIMF
ISGOTT (incorporated by reference, see
33 CFR 154.106), except that—
(1) Prohibitions in ISGOTT against the
use of recirculated wash water do not
apply if the wash water is first
processed to remove product residues;
(2) The provisions in ISGOTT section
11.3.6.10 that removal of sludge, scale,
and sediment do not apply if personnel
use breathing apparatuses which protect
them from the tank atmosphere; and
(3) Upon the request of the facility
owner or operator in accordance with 33
CFR 154.107, the COTP may approve
the use of alternate standards to ISGOTT
if the COTP determines that the
alternative standards provide an equal
level of protection to the ISGOTT
standards.
*
*
*
*
*
§ 154.740
[Amended]
6. In § 154.740—
a. In paragraph (g), remove the words
‘‘subpart E’’ and replace them with the
words ‘‘subpart P’’; and
■ b. In paragraph (i), remove the words
‘‘§ 154.804 of this part’’ and add, in their
place, the citation ‘‘33 CFR 154.2020
through 154.2025’’.
■
■
Certification, Recertification, and
Operational Review
154.2020 Certification and recertification—
owner/operator responsibilities.
154.2021 Operational review—owner/
operator responsibilities.
154.2022 Certification, recertification, or
operational review—certifying entity
responsibilities, generally.
154.2023 Recertification—certifying entity
responsibilities, generally.
154.2024 Operational review—certifying
entity responsibilities, generally.
154.2025 Certification, recertification, or
operational review—certifying entity
documentation.
Personnel
154.2030
154.2031
Transfer facilities.
Tank barge cleaning facilities.
Transfer Facilities—VCS Design and
Installation
154.2100 Vapor control system, general.
154.2101 Requirements for facility vapor
connections.
154.2102 Facility requirements for vessel
liquid overfill protection.
154.2103 Facility requirements for vessel
vapor overpressure and vacuum
protection.
154.2104 Pigging system.
154.2105 Fire, explosion, and detonation
protection.
154.2106 Detonation arresters installation.
154.2107 Inerting, enriching, and diluting
systems.
154.2108 Vapor-moving devices.
154.2109 Vapor recovery and vapor
destruction units.
154.2110 Vapor balancing requirements.
154.2111 Vapor control system connected
to a facility’s main vapor control system.
154.2112 Vapors with potential to
polymerize or freeze—Special
requirements.
154.2113 Alkylene oxides—Special
requirements.
Transfer Facilities—Operations
154.2150
General requirements.
Subpart E [Removed]
Alternative Analyzer and Pressure Sensor
Reliability Testing
7. Remove subpart E, consisting of
§§ 154.800 through 154.850.
154.2180 Alternative testing program—
Generally.
154.2181 Alternative testing program—Test
requirements.
■
Subparts J through O [Reserved]
■
■
8. Add reserved subparts J through O.
9. Add subpart P to read as follows:
Subpart P—Marine Vapor Control Systems
General
Sec.
154.2000
154.2001
Applicability.
Definitions.
Certifying Entities
154.2010 Qualifications for acceptance as a
certifying entity.
154.2011 Application for acceptance as a
certifying entity.
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Tank Barge Cleaning Facilities—VCS Design
and Installation
154.2200 Applicable transfer facility design
and installation requirements.
154.2201 Vapor control system—General
requirements.
154.2202 Vapor line connections.
154.2203 Facility requirements for barge
vapor overpressure and vacuum
protection.
154.2204 Fire, explosion, and detonation
protection.
Tank Barge Cleaning Facilities—Operations
154.2250
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§ 154.2000
Applicability.
(a) Except as specified by paragraphs
(b) through (g) of this section, this
subpart applies to—
(1) Each facility that controls vapors
emitted to or from vessel cargo tanks;
(2) A vessel, other than a tank vessel,
that has a vapor processing unit located
onboard for recovery, destruction, or
dispersion of vapors from a tank vessel’s
cargo tanks;
(3) Certifying entities that review,
inspect, test, and certificate facility
vapor control systems (VCSs); or
(4) A facility VCS that receives cargo
vapor from a vessel when the VCS is
connected to a facility’s main VCS that
serves plant processing areas, such as
tank storage areas or tank truck or
railcar loading areas, unrelated to tank
vessel operations. The requirements of
this subpart apply between the vessel
vapor connection and the point where
the VCS connects to the facility’s main
VCS.
(b) Each facility VCS that began
operating on or after July 23, 1990, and
that is certified as in compliance with
33 CFR part 154, subpart E on August
15, 2013, or each existing tank barge
cleaning facility VCS that meets the
safety Standards of Navigation and
Vessel Inspection Circular No. 1–96,
must comply with 33 CFR part 154,
subpart P by August 15, 2016.
Certifications, approvals of alternatives,
and grants of exemption in effect on
August 15, 2013, remain in effect after
that date and as specified in the
certification, approval, or grant.
(c) A facility with a Coast Guardapproved VCS operating prior to July
23, 1990, must comply with 33 CFR
154.2150 but otherwise need not
comply with this subpart so long as it
does not have any design or
configuration alterations after its
approval and receives cargo vapor only
from the specific vessels for which it
was originally approved.
(d) A facility that uses a vapor
balancing system to transfer vapor from
a railcar or a tank truck to a vessel cargo
tank while offloading the vessel must
obtain approval in writing from the
Commandant and make that approval
available for Coast Guard inspection
upon request.
(e) A facility that transfers vapor from
a facility tank to a cargo tank of a vessel
which is not offloading cargo must
obtain approval in writing from the
Commandant and make that approval
available for Coast Guard inspection
upon request.
(f) A tank vessel that has a permanent
or portable vapor processing unit
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located onboard must comply with
applicable requirements of this subpart
and 46 CFR part 39.
(g) This subpart does not apply to the
collection of vapors of liquefied
flammable gases as defined in 46 CFR
30.10–39.
(h) This subpart does not require a
facility or a vessel to control vapor, or
a vessel to take away vapor from
facilities; however, if a facility operates
a VCS to control vapor to or from
vessels, the facility must comply with
the requirements of this subpart.
(i) In this subpart, regulatory
measurements, whether in the metric or
English system, are sometimes followed
by approximate equivalent
measurements in parentheses, which are
given solely for the reader’s
convenience. Regulatory compliance
with the regulatory measurement is
required.
§ 154.2001
Definitions.
As used in this subpart only:
Ambient temperature means the
temperature of the environment in
which an experiment is conducted or in
which any physical or chemical event
occurs.
Barge cargo connection means the
point in a barge’s cargo system where it
connects with the hose assembly or
loading arm used for cargo transfer.
Barge vapor connection means the
point in a barge’s piping system where
it connects to a vapor collection hose or
arm. This may be the same as the barge’s
cargo connection as it controls vapors
during barge cargo tank-cleaning
operations.
Base loading means a method of
inerting, enriching, or diluting such that
sufficient inerting, enriching, or diluting
gas, for the worst concentration of vapor
coming from the vessel, is injected into
the vapor line during the entire loading
operation so that the vapor mixture is
inerted, enriched, or diluted at the
maximum loading rate. For inerting and
enriching systems, ‘‘worst
concentration’’ means the vapor stream
contains no cargo vapor. For a diluting
system, ‘‘worst concentration’’ means
the vapor stream is saturated with cargo
vapor.
Captain of the Port (COTP) means the
Coast Guard Captain of the Port as
defined in 33 CFR 154.105.
Certifying entity means an individual
or organization accepted by the
Commandant to review plans, data, and
calculations for vapor control system
designs and to conduct inspections and
observe tests of vapor control system
installations.
Cleaning operation means any
stripping, gas-freeing, or tank-washing
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operation of a barge’s cargo tanks
conducted at a cleaning facility.
Combustible liquid means any liquid
that has a flashpoint above 80 °F (as
determined from an open-cup tester, as
used to test burning oils) and includes
Grade D and Grade E combustible
liquids defined in 46 CFR 30.10–15.
Commandant means Commandant
(CG–ENG), U.S. Coast Guard, 2100 2nd
St. SW., Stop 7126, Washington, DC
20593–7126.
Detonation arrester means a device
that is acceptable to the Commandant
and includes a detonation arrester that
is designed, built, and tested in
accordance with Appendix A of this
part or by another method acceptable to
the Commandant for arresting flames
and detonations.
Diluting means introducing a nonflammable, non-combustible, and nonreactive gas with the objective of
reducing the hydrocarbon content of a
vapor mixture to below the lower
flammable limit so that it will not burn.
Drip leg means a section of piping that
extends below piping grade to collect
liquid passing through the vapor line
and that has a diameter no more than
the diameter of the pipe in which it is
installed.
Elevated temperature means the
temperature that exceeds 70 percent of
the auto-ignition temperature, in
degrees Celsius, of the vapors being
collected.
Enriching means introducing a
flammable gas with the objective of
raising the hydrocarbon content of a
vapor mixture above the upper
flammable limit so that it will not burn.
Existing vapor control system means a
vapor control system that satisfies the
requirements of 33 CFR part 154,
subpart E as certified by a certifying
entity, or a tank barge cleaning facility
vapor control system that meets the
safety Standards of Navigation and
Vessel Inspection Circular No. 1–96 as
certified by a certifying entity or
approved by the U.S. Coast Guard, and
that began operating prior to August 15,
2013.
Facility main vapor control system
means a vapor control system that
primarily serves facility processing
areas unrelated to tank vessel
operations, such as the plant process,
tank storage areas, or tank truck or
railcar loading areas.
Facility operations manual means the
manual required by 33 CFR 154.300, the
contents of which are described in 33
CFR 154.310.
Facility vapor connection means the
point in a facility’s vapor collection
system where it connects to a vapor
collection hose or the base of a vapor
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collection arm and is located at the dock
as close as possible to the tank vessel to
minimize the length of the flexible
vapor collection hose, thus reducing the
hazards associated with the hose.
Fail-safe means a piece of equipment
or instrument that is designed such that
if any element should fail, it would go
to a safe condition.
Fixed stripping line means a pipe
extending to the low point of each cargo
tank, welded through the deck and
terminating above the deck with a valve
plugged at the open end.
Flame arrester means a device that is
designed, built, and tested in
accordance with ASTM F 1273 or UL
525 (both incorporated by reference, see
33 CFR 154.106) for use in end-of-line
applications for arresting flames.
Flame screen means a fitted single
screen of corrosion-resistant wire of at
least 30-by-30 mesh, or two fitted
screens, both of corrosion-resistant wire,
of at least 20-by-20 mesh, spaced apart
not fewer than 12.7 millimeters (0.5
inch) or more than 38.1 millimeters (1.5
inches).
Flammable liquid means any liquid
that gives off flammable vapors (as
determined by flashpoint from an opencup tester, as used to test burning oils)
at or below a temperature of 80°F, and
includes Grades A, B, and C flammable
liquids defined in 46 CFR 30.10–22.
Fluid displacement system means a
system that removes vapors from a
barge’s cargo tanks during gas freeing
through the addition of an inert gas or
other medium into the cargo tank.
Fluid injection connection means the
point in a fluid displacement system at
which the fixed piping or hose that
supplies the inert gas or other medium
connects to a barge’s cargo tanks or
fixed piping system.
Gas freeing means the removal of
vapors from a tank barge.
Grade A, B, C, D, or E means any
Grade A, B, or C flammable liquid
defined in 46 CFR 30.10–22 or any
Grade D or E combustible liquid defined
in 46 CFR 30.10–15.
High flash point cargoes means Grade
E cargoes and cargoes having a closedcup flash point higher than 60°C
(140°F), carried at a temperature no
higher than 5°C (9°F) below their flash
points.
Inert condition or inerted means the
oxygen content of the vapor space in a
tank vessel’s cargo tank is reduced to 60
percent or less by volume of the vapor’s
minimum oxygen concentration for
combustion, or to 8 percent by volume
or less for the vapor of crude oil,
gasoline blends, or benzene, by addition
of an inert gas, in accordance with the
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inert gas requirements of 46 CFR 32.53
or 46 CFR 153.500.
Inerting means introducing an inert
gas into a tank and/or piping system to
lower the oxygen content of a vapor
mixture.
Line clearing means the transfer of
residual cargo from a cargo loading line
toward a cargo tank by using
compressed inert gas.
Liquid knockout vessel means a
device, other than a drip leg, used to
separate liquid from vapor.
Maximum allowable gas-freeing rate
means the maximum volumetric rate at
which a barge may be gas-freed during
cleaning operations.
Maximum allowable stripping rate
means the maximum volumetric rate at
which a barge may be stripped during
cleaning operations prior to the opening
of any hatch and/or fitting in the cargo
tank being stripped.
Maximum allowable transfer rate
means the maximum volumetric rate at
which a vessel may receive cargo or
ballast.
Minimum oxygen concentration for
combustion or MOCC means the lowest
level of oxygen in a vapor or a vapor
mixture that will support combustion.
Multi-breasted barge-loading
operations are those in which barges
load side by side with the outboard
barge’s vapor collection system
connected to a facility vapor connection
through the inboard barge, as opposed
to single-breasted operations involving a
single barge, and may also be known as
‘‘two barge, double-up’’ loading
operations.
Multiple facility vapor collection
system junction means the point in the
vapor collection system where two or
more branch lines originating from
separate facility vapor connections are
connected.
New vapor control system means a
vapor control system that is not an
existing vapor control system.
Padding means introducing into a
tank and associated piping system with
an inert gas or liquid which separates
the cargo from air, and maintaining the
condition.
Partially inerted means the oxygen
content of the vapor space in a tank is
reduced to below what is normally
present in the atmosphere by the
addition of an inert gas such as nitrogen
or carbon dioxide, but not to the
concentration that meets the definition
of ‘‘inert condition or inerted’’ in this
section.
Pig means any device designed to
maintain a tight seal within a cargo line
while being propelled by compressed
inert gas towards a cargo tank, for the
purpose of transferring residual cargo
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from the cargo loading line to the cargo
tank.
Pigging means the transfer of residual
cargo from a cargo loading line by using
compressed inert gas to propel a ‘‘pig’’
through the line toward a cargo tank.
Pre-transfer conference means the
conference required by 33 CFR
156.120(w).
Purging means introducing an inert
gas into a tank and/or piping system to
further reduce the existing hydrocarbon
and/or oxygen content to a level below
which combustion cannot be supported
if air is subsequently introduced into
the tank or piping system.
Stripping means the removal, to the
maximum extent practicable, of cargo
residue remaining in the barge’s cargo
tanks and associated fixed piping
system after cargo transfer or during
cleaning operations.
Tank barge cleaning facility or TBCF
means a facility used or capable of being
used to conduct cleaning operations on
a tank barge.
Transfer facility means a facility as
defined in 33 CFR 154.105, excluding
tank barge cleaning or stripping
facilities.
Vacuum displacement system means
a system that removes vapors from a
barge’s cargo tanks during gas freeing by
sweeping air through the cargo tank
hatch openings.
Vapor balancing means the transfer of
vapor displaced by incoming cargo from
the tank of a vessel or facility receiving
cargo into a tank of the vessel or facility
delivering cargo via facility vapor
collection system.
Vapor collection system means an
arrangement of piping and hoses used to
collect vapor emitted to or from a
vessel’s cargo tanks and to transport the
vapor to a vapor processing unit or a
tank.
Vapor control system or VCS means
an arrangement of piping and
equipment used to control vapor
emissions collected to or from a vessel
and includes the vapor collection
system and the vapor processing unit or
a tank.
Vapor destruction unit means a vapor
processing unit that destroys cargo
vapor by a thermal destruction method.
Vapor dispersion unit means a vapor
processing unit that releases cargo vapor
into the atmosphere through a venting
system not located on the tank vessel.
Vapor processing unit means the
components of a vapor control system
that recover, destroy, or disperse vapor
collected from a vessel.
Vapor recovery unit means a vapor
processing unit that recovers cargo
vapor by nondestructive means.
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Vessel vapor connection means the
point in a vessel’s fixed vapor collection
system where it connects to a vapor
collection hose or arm.
Certifying Entities
§ 154.2010 Qualifications for acceptance
as a certifying entity.
To qualify for acceptance as a vapor
control system (VCS) certifying entity,
the entity must demonstrate to the
satisfaction of the Commandant that it
possesses the following minimum
qualifications:
(a) The ability to review and evaluate
design drawings and failure analyses for
compliance to this subpart;
(b) The knowledge of the applicable
regulations of this subpart, including
the standards incorporated by reference;
(c) The ability to monitor and evaluate
test procedures and results for
compliance with the operational
requirements of this subpart;
(d) The ability to perform inspections
and observe tests of bulk liquid cargohandling systems;
(e) The applicant must not be
controlled by an owner or operator of a
vessel or facility engaged in controlling
vapor emissions;
(f) The applicant must not be
dependent upon Coast Guard
acceptance under this section to remain
in business; and
(g) The person in charge of VCS
certification must be a licensed
professional engineer in a U.S. State or
territory by August 15, 2014.
tkelley on DSK3SPTVN1PROD with RULES2
§ 154.2011 Application for acceptance as a
certifying entity.
(a) An applicant seeking Coast Guard
acceptance as a certifying entity of
vapor control systems (VCSs) must
submit a signed, written application to
the Commandant containing the
information described in paragraph (b)
of this section. The applicant’s signature
certifies that the information in the
application is true and that the
applicant is not dependent upon Coast
Guard acceptance under this section to
remain in business and constitutes
consent for the Coast Guard to verify
any information contained in the
application, through personal
examination of persons named in the
application, or otherwise. If an
applicant knowingly and willfully
provides any false statement or
misrepresentation, or conceals a
material fact in the application, the
application may be denied or
terminated, and the applicant may be
subject to prosecution under the
provisions of 18 U.S.C. 1001.
(b) An application must include the
following general information:
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(1) The name and address of the
applicant, including subsidiaries and
divisions if applicable;
(2) A description of the experience
and qualifications of any person who
would review or test systems on behalf
of the applicant, showing that the
person is familiar with or otherwise
qualified to implement Coast Guard
VCS regulations; and
(3) A letter from a facility owner or
operator stating his or her intent to use
the services of the applicant to certify
VCS installations.
(c) The Commandant reviews each
application and either issues a letter of
acceptance as a certifying entity to the
applicant, or notifies the applicant that
it is not accepted, and maintains a list
of currently accepted certifying entities
that is available to the public at
https://homeport.uscg.mil.
(d) The acceptance of a certifying
entity may be terminated by the
Commandant for failure to review,
inspect, or test a system properly in
accordance with this subpart.
(e) A certifying entity may not certify
a facility VCS if that certifying entity
was involved in the design or
installation of the system. ‘‘Design or
installation’’ includes, but is not limited
to—
(1) Performing system design
calculations;
(2) Providing chemical data;
(3) Developing plans, specifications,
and drawings;
(4) Conducting failure analysis; and
(5) Installing systems or components.
(f) A certifying entity may not
recertify a VCS design, configuration, or
operational change if it was involved in
that change, and may not conduct an
operational review of a VCS if it has
been involved in the design,
installation, or operation of the VCS.
(g) A certifying entity may not
conduct the failure analysis of a facility
VCS it is certifying. The certifying entity
may only point out shortcomings shown
by the failure analysis and may not
propose changes to correct the
shortcomings.
(h) A certifying entity may not certify
the VCS of any vessel or facility owner
or operator that owns or has a
controlling interest in the certifying
entity.
Certification, Recertification, and
Operational Review
§ 154.2020 Certification and
recertification—owner/operator
responsibilities.
(a) Prior to operating, a new vapor
control system (VCS) installation must
be certified under 33 CFR 154.2023 by
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a certifying entity as meeting the
requirements of this subpart.
(b) A certified VCS or a Coast Guardapproved VCS that was operating prior
to July 23, 1990 must be recertified by
a certifying entity under 33 CFR
154.2023 before it can—
(1) Control vapors other than those for
which it was originally certified;
(2) Receive vapors from vessels other
than those for which it was approved,
if the VCS was in operation prior to July
23, 1990;
(3) Operate under any changed design
or configuration;
(4) Operate as part of multi-breasted
barge-loading operations, if the VCS was
not originally approved or certified for
such operations; or
(5) Be connected to a tank vessel if a
pigging system is used to clear cargo in
the cargo line back to the tank vessel.
(c) For a transfer facility, prior to
operating a VCS to control vapor from
a tank vessel during cargo loading line
pigging to clear cargo in the cargo
loading line back to the tank vessel, the
cargo loading line pigging system must
be reviewed by a certifying entity as
meeting the requirements of 33 CFR
154.2104.
(d) To apply for certification, the
owner or operator of a facility VCS must
submit plans, calculations,
specifications, and other related
information, including a qualitative
failure analysis, to the certifying entity.
Suggested, but not mandatory, guidance
for preparing a qualitative failure
analysis can be found in the American
Institute of Chemical Engineers
publication ‘‘Guidelines for Hazard
Evaluation Procedures,’’ and in Military
Standard MIL–STD–882B for a
quantitative failure analysis. For
assistance in locating those
publications, contact the Coast Guard,
Office of Design and Engineering
Standards (CG–ENG), 2100 2nd Street
SW., Stop 7126, Washington, DC 20593–
7126, telephone 202–372–1418 or via
email at Hazmatstandards@uscg.mil.
The analysis must demonstrate that—
(1) The VCS can operate continuously
and safely while controlling cargo
vapors to or from tankships or tank
barges over the full range of transfer
rates expected at the facility;
(2) The VCS has the proper alarms
and automatic shutdown systems
required by this subpart to prevent an
unsafe operation;
(3) The VCS has sufficient automatic
or passive devices to minimize damage
to personnel, property, and the
environment if an accident were to
occur;
(4) If a quantitative failure analysis is
also conducted, the level of safety
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attained is at least one order of
magnitude greater than that calculated
for operating without a VCS; and
(5) If a facility uses a cargo line
pigging system to clear cargo in the
cargo line back to the tank vessel with
the VCS connected, the qualitative
failure analysis must demonstrate that
the cargo line pigging system has at least
the same levels of safety required by
paragraphs (d)(1), (2), and (3) of this
section to prevent overpressure of the
vessel’s cargo tanks and account for the
probability that the pig is destroyed
during line-pigging operations.
(e) The VCS owner or operator must
maintain at the facility—
(1) A copy of VCS design
documentation, including plans,
drawings, calculations, and
specifications for the VCS;
(2) The facility operations manual,
including the list of cargoes that the
facility is approved to vapor control;
(3) Any certification or recertification
letter issued under 33 CFR 154.2023;
and
(4) Other records as required by 33
CFR 154.740.
§ 154.2021 Operational review—owner/
operator responsibilities.
(a) Each facility vapor control system
(VCS) must undergo an operational
review by a certifying entity within five
years of its initial certification or last
operational review, to ensure its proper
operation and maintenance.
(b) The VCS owner or operator must
coordinate with the certifying entity and
provide the entity with all necessary
documentation and records to conduct
the operational review.
(c) The VCS owner or operator must
notify the Captain of the Port (COTP) of
a scheduled operational review. The
COTP, at his or her discretion, may
observe the operational review.
(d) The VCS owner or operator must
maintain, at the facility, the latest
operational review letter issued under
33 CFR 154.2023.
tkelley on DSK3SPTVN1PROD with RULES2
§ 154.2022 Certification, recertification, or
operational review—certifying entity
responsibilities, generally.
Before the initial certification of a
facility vapor control system (VCS), the
certifying entity must perform each of
the tasks specified in this section.
(a) Review all VCS design
documentation, including plans,
drawings, calculations, specifications,
and failure analysis, to ensure that the
VCS design meets the requirements of
this subpart.
(b) Conduct an initial onsite
inspection to ensure that the VCS
installation conforms to the VCS plans,
drawings, and specifications reviewed.
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(c) Conduct onsite reviews and
observe tests to ensure the VCS’s proper
operation in accordance with its design
and compliance with applicable
regulations and the facility’s operations
manual and to ensure that—
(1) Each alarm and shutdown shown
on the piping and instrumentation
diagrams (P&IDs) and reviewed in the
hazard analysis as part of the system
responds properly, through simulation
of emergency conditions to activate the
alarm or shutdown;
(2) Maximum vacuum cannot be
exceeded at the maximum operating
conditions of any vapor-moving device,
through testing of the vacuum breaker;
(3) VCS shutdown occurs correctly,
through the startup of the VCS and
tripping of each shutdown loop while
the VCS is not connected to a vessel;
(4) VCS startup, normal operation,
and shutdown occur properly, through
observing the relevant portions of a test
loading or unloading of one vessel, or a
test cleaning of one tank barge at a tank
barge cleaning facility; and that
(5) The automatic liquid block valve
successfully stops flow of liquid to the
vessel during a system shutdown,
through observing the relevant portions
of a test loading or test cargo tank
cleaning.
(d) Review, for each cargo vapor the
VCS will control, the cargo’s chemical
data and the VCS design to ensure
that—
(1) Each vapor-controlled chemical is
either specified in writing by the
Commandant or listed in 46 CFR 30.25–
1, 46 CFR 151.05, or Table 1 or Table
2 of 46 CFR 153;
(2) Each chemical’s maximum
experimental safe gap, minimum oxygen
concentration for combustion (MOCC),
and upper and lower limits of
flammability have been correctly
determined (this may but need not be in
compliance with Coast Guard guidance
available at https://homeport.uscg.mil);
(3) Vapor properties and
characteristics are addressed, including
freezing point, polymerization potential,
solubility, and cargo compatibility;
(4) The flash point for any cargo with
a closed-cup flash point of 60°C (140°F)
or higher is properly determined;
(5) The cargo’s vapor growth rate has
been correctly determined and the VCS
complies with 33 CFR 154.2103(a) and
(b) or 33 CFR 154.2203(a) or (b);
(6) Each detonation arrester used in
the VCS is correct for each chemical’s
maximum experimental safe gap;
(7) Setpoints for each oxygen analyzer
used in the VCS are correct for each
chemical’s MOCC;
(8) Setpoints for each oxygen or
hydrocarbon analyzer used in the VCS
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are correct for each chemical’s upper or
lower flammability limit;
(9) The inerting, enriching, or dilution
system used is adequate;
(10) Each vapor-controlled chemical
is compatible with all VCS components
and with other chemicals and with
inerting, enriching, or diluting gases
added to the VCS per 46 CFR part 150,
Table I and Table II;
(11) The VCS’s mechanical equipment
and system are suitable;
(12) The VCS’s vapor recovery or
destruction unit has adequate capacity
and is safe for each chemical;
(13) Any calculation to determine the
duration of purging required by 33 CFR
154.2150(p) is correct; and that
(14) The VCS’s failure analysis
addresses any hazards presented with
each chemical.
(e) Review the VCS prior to certifying
it to control vapors from barge cargo
tanks during multi-breasted barge
loading operations, to confirm that—
(1) The overfill control system
required by 33 CFR 154.2102 will
process a liquid overfill condition
within any one cargo tank on each
barge;
(2) If multi-breasted loading is
conducted using more than one liquid
transfer hose from the shore facility, the
facility is capable of activating the
emergency shutdown system required
by 33 CFR 154.550, and can
automatically stop the cargo flow to
each transfer hose simultaneously, in
the event an upset condition occurs that
closes the remotely operated cargo
vapor shutoff valve required by 33 CFR
154.2101(a);
(3) The facility operations manual has
been modified to include the procedures
for multi-breasted barge-loading
operations; and
(4) The facility operations manual
describes how to make proper
connections, on the facility side,
between the alarm and shutdown
systems of the VCS and of each barge
being loaded.
(f) Review a cargo line pigging system
that will be used to clear cargo in the
cargo line back to a tank vessel for
compliance with 33 CFR 154.2104.
(g) Review the facility operations
manual for compliance with 33 CFR
154.310(b).
(h) Review any test program used for
instrument testing and calibration for
compliance with 33 CFR 154.2180 and
33 CFR 154.2181.
(i) Review the facility’s VCS training
program for compliance with 33 CFR
154.2030 and 154.2031.
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§ 154.2023 Recertification—certifying
entity responsibilities, generally.
(a) Before the recertification of a
facility vapor control system (VCS) the
certifying entity must perform the
reviews specified in 33 CFR 154.2022,
except paragraphs (a) through (c).
(b) The certifying entity must review,
inspect, and observe tests of a facility
VCS’s design or configuration alteration
before recertifying a VCS that was
certified or approved for operation prior
to July 23, 1990, to ensure that the
altered system complies with applicable
regulations. In general, the certifying
entity should perform the review,
inspection, and observe tests as
specified in 33 CFR 154.2022(a) through
(c). However, depending on the extent
of the alteration, the review, inspection,
or test observing may not need to be as
comprehensive as those for an initial
certification.
tkelley on DSK3SPTVN1PROD with RULES2
§ 154.2024 Operational review—certifying
entity responsibilities, generally.
In conducting an operational review
the certifying entity must ensure that
the vapor control system (VCS) is
properly operating and maintained by
performing the tasks specified in this
section.
(a) Ensure the completeness,
currency, and accuracy of the facility
operations manual, training plans, and
VCS test procedures.
(b) Confirm through training records
that the current listed available facility
persons in charge have been trained in
compliance with 33 CFR 154.2030 or
154.2031.
(c) Confirm that recordkeeping and
testing and inspection comply with 33
CFR 154.740 and 156.170.
(d) Verify that there has been no
change to the VCS equipment or
instrumentation since the last
certification, recertification, or
operational review to ensure that the
certification letter is current.
(e) Verify proper marking, labeling,
maintenance, and operation of VCS
components, through visual inspection.
(f) Confirm that the originally certified
liquid cargo transfer rate can still be
attained in compliance with 33 CFR
154.2103 and 154.2107.
(g) Ensure that cargo transfer or tankcleaning barge operational procedures
are properly followed and the VCS
operates properly, through observation
of the initial stages of transfer or
cleaning, including 24-hour pre-transfer
tests required by 33 CFR 154.2150(b) or
33 CFR 154.2250(b), the pre-transfer
conference, and initial system startup
procedures.
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§ 154.2025 Certification, recertification, or
operational review—certifying entity
documentation.
(a) If the certifying entity is satisfied
that the facility’s vapor control system
(VCS) has successfully undergone the
reviews, inspections, and tests required
by 33 CFR 154.2022(a) for certification
or recertification, and that the VCS will
operate properly and safely, the
certifying entity must certify or recertify
the VCS by issuing a certification letter
to the facility owner or operator, and by
sending copies of the letter to the
Captain of the Port (COTP) and the
Commandant. The certification letter
must refer by date to the certifying
entity’s letter of acceptance issued
under 33 CFR 154.2011(c), and must—
(1) State that the facility complies
with applicable regulations and with its
operations manual, and list any
exemptions to the applicable regulations
that have been approved by the Coast
Guard;
(2) Report on all reviews, inspections,
and tests undergone by the VCS in
accordance with 33 CFR 154.2022(a);
(3) List all plans and drawings that
were reviewed by the certifying entity;
(4) State if the VCS may control
vapors from tank barges that are
required to have a shore-side, explosionproof receptacle or an overfill control
system required by 33 CFR 154.2102(a)
and (b); and
(5) List all cargoes that the certifying
entity approves for control by the VCS.
(b) If the certifying entity is satisfied
that the facility’s VCS has successfully
undergone the operational review
required by 33 CFR 154.2022(b), the
certifying entity must issue an
operational review letter to the facility
owner or operator, and send copies of
the letter to the COTP and the
Commandant. The operational review
letter must—
(1) List each item reviewed and
inspected;
(2) Describe the transfer or cleaning
operation observed; and
(3) Summarize the review’s results.
Personnel
§ 154.2030
Transfer facilities.
(a) Personnel in charge of a transfer
operation using a vapor control system
(VCS) must have completed a training
program covering the particular VCS
installed at the facility. As part of the
training program, personnel must be
able to demonstrate, through drills and
display of practical knowledge, the
proper VCS operational procedures for
normal and emergency conditions. The
training program must cover the
following subjects:
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42623
(1) Purpose of the VCS;
(2) Principles of the VCS;
(3) Components of the VCS;
(4) Hazards associated with the VCS;
(5) Coast Guard regulations in this
subpart;
(6) Operating procedures, including:
(i) Transfer, testing, and inspection
requirements;
(ii) Pre-transfer procedures;
(iii) Chemicals approved for
collection;
(iv) Material safety data sheet review;
(v) Connection procedures;
(vi) Startup procedures;
(vii) Normal operating conditions and
how to handle deviations from normal
conditions;
(viii) Normal shutdown procedures;
and
(ix) Operating procedures for cargo
line clearing if a cargo line clearance
system is installed in accordance with
33 CFR 154.2104; and
(7) Emergency procedures.
(b) Personnel overseeing VCS
maintenance must be familiar with—
(1) Inspection of detonation arresters;
and
(2) Procedures for equipment and
instrumentation testing required by 33
CFR 156.170(g).
(c) Facility personnel in charge of a
transfer operation using a VCS must be
designated and qualified in compliance
with 33 CFR 154.710 and the facility
must maintain the training
documentation required by 33 CFR
154.740(b).
§ 154.2031
Tank barge cleaning facilities.
(a) In addition to complying with 33
CFR 154.2030, a tank barge cleaning
facility (TBCF) person-in-charge (PIC) of
a barge cargo tank-cleaning operation
that uses a vapor control system (VCS)
must complete a training program
covering the particular systems installed
at the facility and on the barge. As part
of the training program, personnel must
be able to demonstrate, through drills
and practical knowledge, the proper
VCS operation procedures for normal
and emergency conditions. The training
program must—
(1) Satisfy the requirements of 33 CFR
154.2030(a)(1) through (7), except
(a)(6)(i), (ii), and (ix), and 33 CFR
154.2030(b) and cover—
(i) Purpose, principles, components,
and hazards associated with stripping
and gas-freeing;
(ii) Special hazards associated with
the accumulation and discharge of static
electricity; and
(iii) Operating procedures, including
cleaning, testing, and inspection
requirements; pre-cleaning procedures;
and safeguards to prevent static
electricity discharge.
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(b) In addition to the requirements
contained in 33 CFR 154.710, no person
may serve, and the facility operator may
not use the services of anyone, as a
facility PIC of a cleaning operation
unless the person has been properly
trained and certified by the facility with
a minimum of 60 hours of experience in
cleaning operations.
Transfer Facilities—VCS Design and
Installation
tkelley on DSK3SPTVN1PROD with RULES2
§ 154.2100
Vapor control system, general.
(a) Vapor control system (VCS) design
and installation must eliminate
potential overpressure and vacuum
hazards, overfill hazards, sources of
ignition, and mechanical damage to the
maximum practicable extent. Each
remaining hazard source that is not
eliminated must be specifically
addressed in the protection system
design and system operational
requirements.
(b) Vapor collection system pipe and
fitting components must be in
accordance with ANSI B31.3
(incorporated by reference, see 33 CFR
154.106) with a maximum allowable
working pressure (MAWP) of at least
150 pounds per square inch gauge
(psig). Valves must be in accordance
with ASME B16.34, 150 pound class
(incorporated by reference, see 33 CFR
154.106). Flanges must be in accordance
with ANSI B16.5 or ANSI B16.24, 150
pound class (both incorporated by
reference, see 33 CFR 154.106). The
following components and their
associated equipment do not have a
minimum specified MAWP, but must be
constructed to acceptable engineering
standards and have the appropriate
mechanical strength to serve the
intended purpose: knockout drums,
liquid seals, blowers/compressors, flare
stacks/incinerators, and other vapor
processing units.
(c) All VCS electrical equipment must
comply with NFPA 70 (2011)
(incorporated by reference, see 33 CFR
154.106).
(d) Any pressure, flow, or
concentration indication required by
this part must provide a remote
indicator on the facility where the cargo
transfer system and VCS are controlled,
unless the local indicator is clearly
visible and readable from the operator’s
normal position at the control stations.
(e) Any condition requiring an alarm
as specified in this part must activate an
audible and visible alarm where the
cargo transfer and VCSs are controlled.
(f) For a VCS installed after August
15, 2013, an alarm or shutdown must be
activated if electrical continuity of an
alarm or shutdown sensor required by
this subpart is lost.
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(g) The VCS piping surface
temperature must not exceed 177°C
(350 °F) or 70 percent of the autoignition temperature in degrees Celsius
of the vapors being transferred,
whichever is lower, during normal
operations. This must be achieved by
either separating or insulating the entire
VCS from external heat sources.
(h) The VCS must be equipped with
a mechanism to eliminate any liquid
condensate from the vapor collection
system that carries over from the vessel
or condenses as a result of an
enrichment process.
(1) If a liquid knockout vessel is
installed to eliminate any liquid
condensate, it must have—
(i) A mechanism to indicate the level
of liquid in the device;
(ii) A high liquid level sensor that
activates an alarm, meeting the
requirements of paragraph (e) of this
section;
(iii) A high-high liquid level sensor
that closes the remotely operated cargo
vapor shutoff valve required by 33 CFR
154.2101(a), and shuts down any vapormoving devices before carrying liquid
over from the vessel to the vapormoving device. One sensor with two
stages may accomplish both this
requirement and the requirement of
paragraph (h)(1)(ii) of this section; and
(2) If a drip leg is used to eliminate
any liquid condensate, it must be fitted
with a mechanism to remove liquid
from the low point.
(i) Vapor collection piping must be
electrically grounded and must be
electrically continuous.
(j) If the facility handles inerted
vapors of cargoes containing sulfur, the
facility must control heating from
pyrophoric iron sulfide deposits in the
vapor collection line.
(k) All VCS equipment and
components, including piping, hoses,
valves, flanges, fittings, and gaskets,
must be suitable for use with the vapor
in the VCS.
§ 154.2101 Requirements for facility vapor
connections.
(a) A remotely operated cargo vapor
shutoff valve must be installed in the
vapor collection line between the
facility vapor connection and the
nearest point where any inerting,
enriching, or diluting gas is introduced
into the vapor collection line, or where
a detonation arrester is fitted. The valve
must—
(1) Close within 30 seconds after
detection of a shutdown condition of
any component required by this subpart;
(2) Close automatically if the control
signal or electrical power to the system
is interrupted;
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(3) Activate an alarm meeting 33 CFR
154.2100(e) when a signal to shut down
is received from a component;
(4) Be capable of manual operation or
manual activation;
(5) Have a local valve position
indicator, or be designed so that the
valve position can be readily
determined from the valve handle or
valve stem position; and
(6) If the valve seat is fitted with
resilient material, be a Category A valve
as defined by 46 CFR 56.20–15 and not
allow appreciable leakage when the
resilient material is damaged or
destroyed.
(b) Except when a vapor collection
arm is used, the first 1 meter (3.3 feet)
of vapor piping downstream of the
facility vapor connection must be—
(1) Painted in the sequence of red/
yellow/red. The width of the red bands
must be 0.1 meter (0.33 foot) and the
width of the middle yellow band must
be 0.8 meter (2.64 feet); and
(2) Labeled with the word ‘‘VAPOR’’
painted in black letters at least 50.8
millimeters (2 inches) high.
(c) Each facility vapor connection
flange face must have a permanent stud
projecting outward that is 12.7
millimeters (0.5 inch) in diameter and is
at least 25.4 millimeters (1 inch) long.
The stud must be located at the top of
the flange face, midway between
boltholes, and in line with the bolthole
pattern.
(d) Each hose that transfers vapors
must—
(1) Have a design burst pressure of at
least 25 pounds per square inch gauge
(psig);
(2) Have a maximum allowable
working pressure no less than 5 psig;
(3) Be capable of withstanding at least
a 2 pounds per square inch (psi)
vacuum without collapsing or
constricting;
(4) Be electrically continuous with a
maximum resistance of 10,000 ohms;
(5) Have flanges with—
(i) A bolthole arrangement complying
with the requirements for 150 pound
class flanges, ANSI B16.5 (incorporated
by reference, see 33 CFR 154.106); and
(ii) One or more 15.9 millimeter
(0.625 inch) diameter holes in the flange
face, located midway between boltholes,
and in line with the bolthole pattern;
(6) Be resistant to abrasion and
kinking;
(7) Be compatible with vapors being
controlled; and
(8) Have the last 1 meter (3.3 feet) of
each end of the vapor hose marked in
accordance with paragraph (b) of this
section.
(e) Vapor hoses must be adequately
supported to prevent kinking, collapse,
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or contact with any metal of the vessel
or facility to prevent unintentional
electrical bypassing of the insulating
flange or the single length of nonconducting hose required by paragraph
(g) of this section.
(f) Fixed vapor collection arms must—
(1) Meet the requirements of
paragraphs (d)(1) through (5) of this
section; and
(2) Have the last 1 meter (3.3 feet) of
the arm marked in accordance with
paragraph (b) of this section.
(g) The facility vapor connection must
be electrically insulated from the vessel
vapor connection in accordance with
OCIMF ISGOTT section 17.5
(incorporated by reference, see 33 CFR
154.106). In order to prevent electrical
arcing during connection and
disconnection of the transfer hose/arm,
the transfer hose/arm must be fitted
with an insulating flange or a single
length of non-conducting hose to ensure
electrical discontinuity between the
vessel and facility. The insulating
flange/hose should be inserted at the
jetty end and must not be electrically
bypassed. The installation, inspection,
and testing of the insulating flange/hose
must be in accordance with 46 CFR
35.35–4. For each vapor hose, only one
insulting flange or non-conductive hose
must be provided. See 46 CFR 35.35–4.
(h) A vapor collection system, fitted
with a gas injection system that operates
at a positive gauge pressure at the
facility vapor connection, must be fitted
with a means to prevent backflow of
vapor to the vessel’s vapor collection
system during loading.
(i) Electrical bonding between vessel
and shore must be in accordance with
46 CFR 35.35–.5.
tkelley on DSK3SPTVN1PROD with RULES2
§ 154.2102 Facility requirements for vessel
liquid overfill protection.
This section does not apply to
facilities collecting vapors emitted from
vessel cargo tanks while inerting,
padding, or purging the cargo tanks with
an inert gas and not loading cargo into
the cargo tank.
(a) Each facility that receives cargo
vapor from a tank barge that is fitted
with overfill protection, in accordance
with 46 CFR 39.2009(a)(1)(iii), must
provide a 120-volt, 20-amp explosionproof receptacle for the overfill
protection system that meets—
(1) ANSI NEMA WD–6 (incorporated
by reference, see 33 CFR 154.106);
(2) NFPA 70 (2011), Articles 406.9
and 501.145 (incorporated by reference,
see 33 CFR 154.106); and
(3) 46 CFR 111.105–9.
(b) Each facility that receives cargo
vapor from a tank barge that is fitted
with an intrinsically safe cargo tank
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level sensor system complying with 46
CFR 39.2009(a)(2), as a means of overfill
protection, must have an overfill control
system on the dock capable of powering
and receiving an alarm and shutdown
signal from the cargo tank level sensor
system that—
(1) Closes the remotely operated cargo
vapor shutoff valve required by 33 CFR
154.2101(a) and activates the emergency
shutdown system required by 33 CFR
154.550 when—
(i) A tank overfill signal is received
from the barge; or
(ii) Electrical continuity of the cargo
tank level sensor system is interrupted;
(2) Activates an audible and visible
alarm that warns barge and facility
personnel when a tank overfill signal, or
an optional high-level signal
corresponding to a liquid level lower
than the tank overfill sensor setting, is
received from the barge;
(3) Has a mechanism to test the alarms
and automatic shutdown systems
electrically and mechanically before
operating the vapor control system
(VCS);
(4) Has suitable means, such as
approved intrinsic safety barriers able to
accept passive devices, so that the
overfill and optional alarm circuits on
the barge side of the overfill control
system, including cabling, normally
closed switches, and pin and sleeve
connectors, are intrinsically safe;
(5) Is labeled at the dock with the
maximum allowable inductance (in
millihenrys) and capacitance (in
microfarads) to be connected to the
facility overfill protection system as
specified by the equipment
manufacturer; and
(6) Has a female connecting plug for
the tank barge level sensor system with
a five-wire, 16-ampere connector body
meeting IEC 60309–1 and IEC 60309–2
(both incorporated by reference, see 33
CFR 154.106), that is—
(i) Configured with pins S2 (N) and
R1 (L3) for the tank overfill sensor
circuit, pin G connected to the cabling
shield, and pins N (L2) and T3 (L1)
reserved for an optional high-level
alarm connection;
(ii) Labeled ‘‘Connector for Barge
Overfill Control System’’; and
(iii) Connected to the overfill control
system by a shielded flexible cable.
154.2103 Facility requirements for vessel
vapor overpressure and vacuum protection.
In this section, the requirements of
having a flame arrester or a flame screen
at the opening of a pressure relief valve
or a vacuum relief valve apply only to
facilities collecting vapors of flammable,
combustible, or non-high flash point
liquid cargoes.
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(a) A facility’s vapor control system
(VCS) must have the capacity for
collecting cargo vapor at a rate of not
less than the facility’s maximum liquid
transfer rate for cargoes that are vapor
controlled plus the vapor growth for the
cargoes and any inerting, diluting, or
enriching gas that may be added to the
system. Vapor growth must be
considered as 25 percent of the cargo’s
saturated vapor pressure in pounds per
square inch absolute (psia) at 115 °F,
divided by 12.5 psia (the vapor pressure
of gasoline at 115 °F), times the facility’s
maximum liquid transfer rate, unless
there is experimental data for actual
vapor growth for turbulent transferring
under the most severe conditions for
vapor growth. If the cargo is transferred
at temperatures above 115 °F, the
cargo’s true vapor pressure (in psia) at
the transferring temperature must be
used when determining the vapor
growth.
(b) A facility VCS must be designed to
prevent the pressure in a vessel’s cargo
tanks from going below 80 percent of
the highest setting of any of the vessel’s
vacuum relief valves or exceeding 80
percent of the lowest setting of any of
the vessel’s pressure relief valves for a
non-inerted tank vessel. A facility VCS
also must be designed to prevent the
pressure in a vessel’s cargo tanks from
going below 0.2 pounds per square inch
gauge (psig) or exceeding 80 percent of
the lowest setting of any of the vessel’s
pressure relief valves for an inerted tank
vessel. The system must sustain the
pressure in the vessel’s cargo tanks
within this range at any cargo transfer
rate less than or equal to the maximum
transfer rate determined at the pretransfer conference.
(c) The pressure measured at the
facility vapor connection must be
corrected for pressure drops across the
vessel’s vapor collection system, vapor
collection hose or arm, and vapor line
up to the location of the pressure sensor.
(d) The facility vapor connection must
have a pressure-sensing device that
meets the installation requirements of
paragraph (h) of this section, which
activates an alarm that meets 33 CFR
154.2100(e) when the pressure at the
facility vapor connection exceeds
either—
(1) The pressure corresponding to the
upper pressure determined in paragraph
(b) of this section; or
(2) A lower pressure agreed upon at
the pre-transfer conference.
(e) If a facility draws vapor from a
vessel with a vapor-moving device, the
facility vapor connection must have a
pressure-sensing device, which activates
an alarm meeting 33 CFR 154.2100(e)
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when the pressure at the facility vapor
connection falls below either—
(1) The pressure corresponding to the
lower pressure determined in paragraph
(b) of this section; or
(2) A higher pressure agreed upon at
the pre-transfer conference.
(f) The facility vapor connection must
have a pressure-sensing device,
independent of the device used to
activate the alarm required by paragraph
(d) of this section, meeting the
installation requirements of paragraph
(h) of this section, which activates the
emergency shutdown system required
by 33 CFR 154.550 when the pressure at
the facility vapor connection exceeds
the lower of the following:
(1) A pressure corresponding to 90
percent of the vessel’s lowest pressure
relief valve setting, corrected for
pressure drops across the vessel’s vapor
collection system, the vapor collection
hose or arm, and any vapor line up to
the point where the pressure sensor is
located;
(2) A pressure corresponding to 90
percent of the setting of the pressure
relief valve at the facility vapor
connection, if the facility vapor
connection is installed with a pressure
relief valve; or
(3) A lower pressure than the pressure
in paragraphs (f)(1) and (f)(2) of this
section that is agreed upon at the pretransfer conference.
(g) If a facility draws vapors from a
vessel with a vapor-moving device, the
facility vapor connection must have a
pressure-sensing device, independent of
the device used to activate the alarm
required by paragraph (e) of this section,
which closes the remotely operated
cargo vapor shutoff valve required by 33
CFR 154.2101(a) when the vacuum at
the facility vapor connection is more
than the higher (lesser vacuum) of the
following:
(1) A vacuum corresponding to 90
percent of the vessel’s highest vacuum
relief valve setting;
(2) A vacuum corresponding to 90
percent of the setting of the vacuum
relief valve at the facility vapor
connection, if the facility vapor
connection is installed with a vacuum
relief valve; or
(3) A lesser vacuum than the vacuum
in paragraphs (g)(1) and (g)(2) of this
section that is agreed upon at the pretransfer conference.
(h) The pressure-sensing devices
required by paragraphs (d) and (f) of this
section must be located in the vapor
collection line between the facility
vapor connection and the following:
(1) Any isolation valve, unless an
interlock is provided that prevents
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operation of the system when the
isolation valve is closed; and
(2) Any components that could plug
and cause a blockage in the vapor line.
(i) A pressure-indicating device must
be provided that displays the pressure
in the vapor collection line between the
facility vapor connection and any
isolation valve or any devices which
could cause a blockage in the vapor line.
(j) If a facility draws vapor from the
vessel with a vapor-moving device
capable of drawing more than 1 pound
per square inch (psi) vacuum, a vacuum
relief valve must be installed in the
vapor collection line between the vapormoving device and the facility vapor
connection, which—
(1) Relieves at a predetermined
pressure such that the pressure at the
facility vapor connection is maintained
at ¥1.0 psig (1.0 psig vacuum) or less
vacuum;
(2) Has a relieving capacity equal to
or greater than the capacity of the vapormoving device;
(3) Has a flame arrester or flame
screen fitted at the vacuum relief
opening; and
(4) Has been tested for relieving
capacity in accordance with paragraph
1.5.1.3 of API 2000 (incorporated by
reference, see 33 CFR 154.106) with a
flame arrester or flame screen fitted.
(k) When a facility collects cargo
vapor through an extensive length of
vapor piping, such as an undersea
pipeline from a vessel moored offshore,
before reaching the first pressure sensor
and vacuum relief valve, the vacuum
relief valve may be set at a vacuum
greater than 1 psi vacuum, provided the
pressure controls take into account the
pressure drop across the vessel’s vapor
collection system, any vapor collection
hoses, and the vapor piping as a
function of the actual transfer rate.
(l) If the pressure in the vapor
collection system can exceed 1.5 psig
during a malfunction of a pressure
regulator or control valve in an inerting,
enriching, or diluting system, a pressure
relief valve must—
(1) Be located between where the
inerting, enriching, or diluting gas is
introduced into the vapor collection
system and the facility vapor
connection;
(2) Relieve at the higher of the
following two pressures:
(i) A pressure such that the pressure
at the facility vapor connection does not
exceed 1.5 psig; or
(ii) The lowest pressure relief valve
setting of vessels that control vapors at
the facility;
(3) Have a relieving capacity equal to
or greater than the maximum capacity of
the facility inerting, enriching, or
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diluting gas source flowing through the
failed pressure regulator or control
valve, taking into account the pressure
drops across any flame arrester or
discharge piping fitted at the relief
valve’s discharge;
(4) Have a flame arrester or flame
screen fitted at the discharge opening, if
the design does not secure a minimum
vapor discharge velocity of 30 meters
(98.4 feet) per second; and
(5) Have been tested for relieving
capacity in accordance with paragraph
1.5.1.3 of API 2000.
(m) The relieving capacity test
required by paragraph (l)(5) of this
section must be carried out with a flame
screen fitted at the discharge opening
if—
(1) The design of the pressure relief
valve does not secure a minimum vapor
discharge velocity of 30 meters (98.4
feet) per second; and
(2) The discharge is not fitted with a
flame arrester.
(n) A facility that collects vapors
emitted from vessel cargo tanks while
inerting, padding, or purging cargo
tanks must—
(1) Provide a pressure-sensing device
that activates an alarm meeting 33 CFR
154.2100(e) when the pressure of the
inerting, padding, or purging gas
exceeds either the pressure
corresponding to the higher pressure
determined in paragraph (b) of this
section or a lower pressure agreed upon
at the pre-transfer conference;
(2) Provide a pressure-sensing device,
independent of the device required by
paragraph (n)(1) of this section, which
automatically stops the flow of inerting,
padding, or purging gas to the vessel
when the pressure of the inerting,
padding, or purging gas exceeds 90
percent of the lowest setting of any
pressure relief valve on the vessel; and
(3) Locate the pressure-sensing
devices required by paragraphs (n)(1)
and (n)(2) of this section in the inerting,
padding, or purging gas piping
downstream of any devices in the gas
piping that could potentially isolate the
vessel from the sensing devices.
§ 154.2104
Pigging system.
(a) If a pigging system is used to clear
cargo in the cargo lines to the tank
vessel while the vessel is connected to
the facility vapor control system (VCS),
the pigging system must be designed
with the following safety features:
(1) A bypass loop installed in the
main liquid cargo line that contains the
pig-receiving device, through which all
the liquid flow is channeled during
pigging operations. The pig must act as
a seal to separate the vessel from the
compressed inert gas that is used to
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propel it as the pig travels from the pig
launcher to the pig-receiving device;
(2) A mechanism for restricting liquid
and gas flow so that the vessel,
personnel, and environment are not
endangered. The compressed inert gas
flow capacity that this mechanism
secures must not be more than 95
percent of the combined capacity of all
vessel and facility VCS relief valves
located upstream of the facility’s
remotely operated cargo vapor shutoff
valve required by 33 CFR 154.2101(a);
(3) A fast-action automatic shutoff
valve such as a solenoid valve, which
closes on a high-pressure signal from
the pressure sensor required by 33 CFR
154.2103(f), located in the liquid bypass
loop downstream of the pig-receiving
device;
(4) An interlock with the main cargo
line manual block valve so that lineclearing operations cannot begin unless
the main cargo line manual block valve
is closed; and
(5) An automatic means to detect
arrival of the pig at the pig-receiving
device.
(b) If a cargo line clearance system
without using pigging is used to clear
cargo in the cargo lines to the tank
vessel while the vessel is connected to
the facility VCS, the cargo line clearance
system must be approved by the
Commandant.
tkelley on DSK3SPTVN1PROD with RULES2
§ 154.2105 Fire, explosion, and detonation
protection.
This section applies only to facilities
that control vapors of flammable,
combustible, or non-high flash point
liquid cargoes.
(a) A vapor control system (VCS) with
a single facility vapor connection that
receives inerted cargo vapor from a
vessel and processes it with a vapor
recovery unit must—
(1) Be capable of inerting the vapor
collection line in accordance with 33
CFR 154.2107(a) before receiving the
vessel’s vapor and have at least one
oxygen analyzer, which satisfies the
requirements of 33 CFR 154.2107(f)(1)
and (2), (g), and (h)(2) and (3), sampling
the vapor concentration continuously at
a point as close as practicable to the
facility vapor connection. The total pipe
length between the analyzer and the
facility vapor connection must not
exceed 6 meters (19.7 feet); or
(2) Have a detonation arrester located
as close as practicable to the facility
vapor connection. The total pipe length
between the detonation arrester and the
facility vapor connection must not
exceed 18 meters (59.1 feet) and the
vapor piping between the detonation
arrester and the facility vapor
connection must be protected from any
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potential internal or external ignition
source.
(b) A VCS with a single facility vapor
connection that receives only inerted
cargo vapor from a vessel and processes
it with a vapor destruction unit must—
(1) Satisfy the requirements of
paragraph (a)(1) of this section and have
a detonation arrester located as close as
practicable to the facility vapor
connection. The oxygen analyzer
required by paragraph (a)(1) can be
located 4 meters (13.1 feet) downstream
of the detonation arrester. The total pipe
length between the detonation arrester
and the facility vapor connection must
not exceed 18 meters (59.1 feet) and the
vapor piping between the detonation
arrester and the facility vapor
connection must be protected from any
potential internal or external ignition
source; or
(2) Have an inerting system that meets
the requirements of 33 CFR 154.2107.
(c) A VCS with a single facility vapor
connection that receives vapor from a
vessel with cargo tanks that are not
inerted or are partially inerted, and
processes it with a vapor recovery unit
must—
(1) Have a detonation arrester located
as close as practicable to the facility
vapor connection. The total pipe length
between the detonation arrester and the
facility vapor connection must not
exceed 18 meters (59.1 feet) and the
vapor piping between the detonation
arrester and the facility vapor
connection must be protected from any
potential internal or external ignition
source; or
(2) Have an inerting, enriching, or
diluting system that meets the
requirements of 33 CFR 154.2107.
(d) A VCS with a single facility vapor
connection that receives vapor from a
vessel with cargo tanks that are not
inerted or are partially inerted, and
processes the vapor with a vapor
destruction unit must—
(1) Have a detonation arrester located
as close as practicable to the facility
vapor connection. The total pipe length
between the detonation arrester and the
facility vapor connection must not
exceed 18 meters (59.1 feet) and the
vapor piping between the detonation
arrester and the facility vapor
connection must be protected from any
potential internal or external ignition
source; and
(2) Have an inerting, enriching, or
diluting system that satisfies the
requirements of 33 CFR 154.2107.
(e) A VCS with multiple facility vapor
connections that receives vapor from
vessels with cargo tanks that carry
inerted, partially inerted, non-inerted,
or combinations of inerted, partially
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42627
inerted, and non-inerted cargoes, and
processes them with a vapor recovery
unit, must have a detonation arrester
located as close as practicable to each
facility vapor connection. The total pipe
length between the detonation arrester
and each facility vapor connection must
not exceed 18 meters (59.1 feet) and the
vapor piping between the detonation
arrester and the facility vapor
connection must be protected from any
potential internal or external ignition
source.
(f) A VCS with multiple facility vapor
connections that receives only inerted
cargo vapor from vessels and processes
it with a vapor destruction unit must—
(1) Satisfy the requirements of
paragraph (a)(1) of this section for each
facility vapor connection and have a
detonation arrester located as close as
practicable to each facility vapor
connection. The oxygen analyzer
required by paragraph (a)(1) can be
located 4 meters (13.1 feet) downstream
of the detonation arrester. The total pipe
length between the detonation arrester
and each facility vapor connection must
not exceed 18 meters (59.1 feet) and the
vapor piping between the detonation
arrester and the facility vapor
connection must be protected from any
potential internal or external ignition
source; or
(2) Have an inerting, enriching, or
diluting system that meets the
requirements of 33 CFR 154.2107.
(g) A VCS with multiple facility vapor
connections that receives vapor from
vessels with non-inerted or partially
inerted cargoes, and processes the vapor
with a vapor destruction unit must—
(1) Have a detonation arrester located
as close as practicable to each facility
vapor connection. The total pipe length
between the detonation arrester and
each facility vapor connection must not
exceed 18 meters (59.1 feet) and the
vapor piping between the detonation
arrester and the facility vapor
connection must be protected from any
potential internal or external ignition
source; and
(2) Have an inerting, enriching, or
diluting system that meets the
requirements of 33 CFR 154.2107.
(h) A VCS with multiple facility vapor
connections that simultaneously
receives vapor from vessels with
inerted, partially inerted, and noninerted cargoes, and processes the vapor
with a vapor destruction unit must—
(1) Have a detonation arrester located
as close as practicable to each facility
vapor connection. The total pipe length
between the detonation arrester and
each facility vapor connection must not
exceed 18 meters (59.1 feet) and the
vapor piping between the detonation
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arrester and the facility vapor
connection must be protected from any
potential internal or external ignition
source; and
(2) Have either an inerting, enriching,
or diluting system that meets the
requirements of 33 CFR 154.2107, or a
base loading system that meets the
requirements of 33 CFR 154.2107(m).
(i) A VCS that uses a vapor balancing
system in which cargo vapor from a
vessel or facility storage tank is
transferred through the facility vapor
collection system to facility storage
tanks or a vessel must meet the
requirements of 33 CFR 154.2110.
(j) Each outlet of a VCS that vents to
the atmosphere, except for a discharge
vent from a vapor destruction unit or
relief valve installed to comply with 33
CFR 154.2103(j) and (k) or 33 CFR
154.2203(e), (k), and (l), must have one
of the following located at the outlet:
(1) A detonation arrester;
(2) An end-of-line flame arrester that
meets ASTM F 1273 (incorporated by
reference, see 33 CFR 154.106); or
(3) An end-of-line flame arrester that
meets UL 525 (incorporated by
reference, see 33 CFR 154.106) if—
(i) The discharge vent stream’s total
flammable concentration is proven to be
less than 50 percent of the lower
flammable limit, or the stream’s oxygen
concentration is proven to be less than
70 percent by volume of the MOCC, at
all times by an outlet concentration
analyzer for carbon beds, proof of
correct operating temperature for
refrigeration systems, or proof of
scrubbing medium flow for scrubbers;
and
(ii) The proving devices in paragraph
(j)(2)(i) of this section close the remotely
operated cargo vapor shutoff valve
required in 33 CFR 154.2101(a) and
close the automatic liquid cargo loading
valve if operating outside the conditions
necessary to maintain the discharge vent
non-combustible.
tkelley on DSK3SPTVN1PROD with RULES2
§ 154.2106 Detonation arresters
installation.
This section applies only to facilities
collecting vapors of flammable,
combustible, or non-high flash point
liquid cargoes.
(a) Detonation arresters must be
installed in accordance with the
guidelines outlined in the arrester
manufacturer’s acceptance letter
provided by the Coast Guard.
(b) On either side of a detonation
arrester, line size expansions must be in
a straight pipe run and must be no
closer than 120 times the pipe’s
diameter from the detonation arrester
unless the manufacturer has test data to
show the expansion can be closer.
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§ 154.2107
systems.
Inerting, enriching, and diluting
This section applies only to facilities
that control vapors of flammable,
combustible, or non-high flash point
liquid cargoes.
(a) Before receiving cargo vapor, a
vapor control system (VCS) that uses a
gas for inerting, enriching, or diluting
must be capable of inerting, enriching,
or diluting the vapor collection system,
at a minimum of two system volume
exchanges of inerting, enriching, or
diluting gas, downstream of the
injection point.
(b) A VCS that uses an inerting,
enriching, or diluting system must be
equipped, except as permitted by 33
CFR 154.2105(a), with a gas injection
and mixing arrangement located as close
as practicable to the facility vapor
connection and no closer than 10 meters
(32.8 feet) upstream from the vapor
processing unit or the vapor-moving
device that is not protected by a
detonation arrester required by 33 CFR
154.2108(b). The total pipe length
between the arrangement and the
facility vapor connection must not
exceed 22 meters (72.2 feet). The
arrangement must be such that it
provides complete mixing of the gases
within 20 pipe diameters of the
injection point. The vapor piping
between the arrangement and the
facility vapor connection must be
protected from any potential internal or
external ignition source.
(c) A VCS that uses an inerting or
enriching system may not be operated at
a vacuum after the injection point
unless—
(1) There are no vacuum relief valves
or other devices that could allow air
into the vapor collection system
downstream of the injection point, and
pipe connections are flanged, threaded,
or welded so no air can leak into the
VCS; or
(2) An additional analyzer is used to
monitor the vapor concentration
downstream of such device and a
mechanism is provided to inject
additional inerting or enriching gas.
(d) A VCS that uses analyzers to
control the amount of inerting,
enriching, or diluting gas injected into
the vapor collection line must be
equipped with at least two analyzers.
The analyzers must be connected so
that—
(1) When two oxygen analyzers are
used, the higher oxygen concentration
reading controls the inerting or
enriching system and activates the
alarm and automatic shutdown system
required by paragraph (h), (j), or (k)(2)
of this section;
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(2) When voting systems using more
than two oxygen analyzers are used, the
majority pair controls the inerting or
enriching system and activates the
alarm and automatic shutdown system
required by paragraph (h), (j), or (k)(2)
of this section;
(3) When two hydrocarbon analyzers
are used, the lower hydrocarbon
concentration reading controls the
enriching system and activates the
alarm and automatic shutdown system
required by paragraph (i) of this section;
(4) When voting systems using more
than two hydrocarbon analyzers are
used, the majority pair controls the
enriching system and activates the
alarm and automatic shutdown system
required by paragraph (i) of this section;
(5) When two hydrocarbon analyzers
are used, the higher hydrocarbon
concentration reading controls the
diluting system and activates the alarm
and automatic shutdown system
required by paragraph (l) of this section;
and
(6) When voting systems using more
than two hydrocarbon analyzers are
used, the majority pair controls the
diluting system and activates the alarm
and automatic shutdown system
required by paragraph (l) of this section.
(e) A VCS that uses volumetric
measurements to control the amount of
inerting, enriching, or diluting gas
injected into the vapor collection line
must be equipped, except as permitted
by paragraph (m) of this section, with at
least one analyzer to activate the alarms
and automatic shutdown systems
required by this section.
(f) Each oxygen or hydrocarbon
analyzer required by this section must—
(1) Be installed in accordance with
API 550 (incorporated by reference, see
33 CFR 154.106);
(2) Have a system response time of not
more than one minute from sample
input to 95 percent of final stable value
as tested per 33 CFR 154.2180 and 33
CFR 154.2181; and
(3) Continuously sample the vapor
concentration not more than 30 pipe
diameters from the gas injection point.
(g) A VCS must not use oxygen
analyzers that operate at elevated
temperatures (i.e., zirconia oxide or
thermomagnetic).
(h) An inerting system must—
(1) Supply sufficient inert gas to the
vapor stream to ensure that the oxygen
concentration downstream of the
injection point is maintained at or
below 60 percent by volume of the
minimum oxygen concentration for
combustion (MOCC) for the specific
combination of cargo vapors and inert
gas being processed, which may be
determined by using Coast Guard
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guidance available at https://
homeport.uscg.mil;
(2) Activate an alarm that satisfies the
requirements of 33 CFR 154.2100(e)
when the oxygen concentration in the
vapor collection line exceeds 60 percent
by volume of the MOCC for the specific
combination of cargo vapors and inert
gas being processed, which may be
determined by using Coast Guard
guidance available at https://
homeport.uscg.mil;
(3) Close the remotely operated cargo
vapor shutoff valve required by 33 CFR
154.2101(a) when the oxygen
concentration in the vapor collection
line exceeds 70 percent by volume of
the MOCC for the specific combination
of cargo vapors and inert gas being
processed, which may be determined by
using Coast Guard VCS guidance
available at https://homeport.uscg.mil;
(4) Have a detonation arrester and a
mechanism to prevent the backflow of
flammable vapors installed between the
combustion device and the inert gas
injection point, if a combustion device
is used to produce the inert gas; and
(5) Have an alarm value in paragraph
(h)(2) of this section that is at least one
percentage point less than the shutdown
value in paragraph (h)(3) of this section.
If the analyzers used to measure oxygen
concentrations cannot accurately
differentiate between the alarm value
and the shutoff value, the alarm value
must be lowered until the analyzers
become operable.
(i) An enriching system must—
(1) Supply sufficient compatible
hydrocarbon vapor to the vapor stream
to make sure that the total flammable
concentration downstream of the
injection point is maintained either at or
above 170 percent by volume of the
upper flammable limit or above the
upper flammable limit plus 10
percentage points, whichever is lower;
(2) Activate an alarm that satisfies the
requirements of 33 CFR 154.2100(e)
when the total flammable concentration
in the vapor collection line either falls
below 170 percent by volume of the
upper flammable limit or below the
upper flammable limit plus 10
percentage points, whichever is lower;
(3) Close the remotely operated cargo
vapor shutoff valve required by 33 CFR
154.2101(a) when the total flammable
concentration in the vapor collection
line either falls below 150 percent by
volume of the upper flammable limit or
below the upper flammable limit plus
7.5 percentage points, whichever is
lower; and
(4) Have an upper flammable limit
listed in paragraphs (i)(1), (i)(2), and
(i)(3) of this section which is either the
cargo’s upper flammable limit or the
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enriching gas’s upper flammable limit,
whichever is higher. Alternatively, the
mixture’s upper flammable limit, which
may be determined by using methods
found in Coast Guard guidance available
at https://homeport.uscg.mil, may be
used.
(j) Oxygen analyzers may be used
instead of hydrocarbon analyzers in a
VCS using an enriching system that
receives cargo vapor only from a vessel
with non-inerted cargo tanks, providing
that the analyzers—
(1) Activate an alarm satisfying the
requirements of 33 CFR 154.2100(e)
when the oxygen concentration in the
vapor collection line exceeds a level
corresponding to either a total
flammable concentration of 170 percent
by volume of the upper flammable limit
or the upper flammable limit plus 10
percentage points, whichever yields a
higher oxygen concentration;
(2) Close the remotely operated cargo
vapor shutoff valve required by 33 CFR
154.2101(a) when the oxygen
concentration in the vapor collection
line exceeds a level corresponding to
either a total flammable concentration of
150 percent by volume of the upper
flammable limit or the upper flammable
limit plus 7.5 percentage points,
whichever yields a higher oxygen
concentration;
(3) Have an alarm value in paragraph
(j)(1) of this section that is at least one
percentage point less than the shutdown
value in paragraph (j)(2) of this section.
If the oxygen analyzers used to measure
oxygen concentrations cannot
accurately differentiate between the
alarm value and the shutdown value,
the alarm value must be lowered until
the analyzers become operable; and
(4) Have an upper flammable limit
listed in paragraphs (j)(1) and (j)(2) of
this section which is either the cargo’s
upper flammable limit or the enriching
gas’s upper flammable limit, whichever
is higher. Alternatively, the mixture’s
upper flammable limit, which may be
determined by using methods found in
Coast Guard VCS guidance available at
https://homeport.uscg.mil, may be used.
(k) An enriching system may be used
in a VCS that receives inerted cargo
vapor from a vessel if—
(1) Hydrocarbon analyzers are used to
comply with paragraphs (i)(2) and (i)(3)
of this section; or
(2) Oxygen analyzers are used, in
which case the analyzers must—
(i) Activate an alarm meeting 33 CFR
154.2100(e) when the oxygen
concentration in the vapor collection
line exceeds 60 percent by volume of
the MOCC for the specific combination
of cargo vapors and gases; and
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(ii) Close the remotely operated cargo
vapor shutoff valve required by 33 CFR
154.2101(a) when the oxygen
concentration exceeds 70 percent by
volume of the MOCC for the specific
combination of cargo vapors and gases;
and
(3) The MOCC in paragraphs (k)(2)(i)
and (k)(2)(ii) of this section is either the
cargo’s MOCC or the enriching gas’s
MOCC, whichever is lower.
Alternatively, the mixture’s MOCC,
which may be determined using Coast
Guard VCS guidance available at
https://homeport.uscg.mil, may be used.
(l) An air dilution system must—
(1) Supply a sufficient amount of
additional air to the vapor stream to
keep the total flammable concentration
downstream of the injection point below
30 percent by volume of the lower
flammable limit;
(2) Activate an alarm that satisfies the
requirements of 33 CFR 154.2100(e)
when the total flammable concentration
in the vapor collection line exceeds 30
percent by volume of the lower
flammable limit; and
(3) Close the remotely operated cargo
vapor shutoff valve required by 33 CFR
154.2101(a) when the total flammable
concentration in the vapor collection
line exceeds 50 percent by volume of
the lower flammable limit.
(m) An enriching system may use a
base loading method to control the
amount of enriching gas in a vapor
collection system if—
(1) The flow rate of enriching gas is
determined by assuming the vapor
entering the facility vapor connection
consists of 100 percent air;
(2) Two independent devices are used
to verify the correct enriching gas
volumetric flow rate. One of the two
devices must be a flow meter;
(3) One of the devices activates an
alarm that satisfies the requirements of
33 CFR 154.2100(e) when the amount of
enriching gas added results in a total
flammable concentration in the vapor
collection line either below 170 percent
by volume of the upper flammable limit
or below the upper flammable limit plus
10 percentage points, whichever is
lower;
(4) The second device activates
closure of the remotely operated cargo
vapor shutoff valve required by 33 CFR
154.2101(a) when the amount of
enriching gas added results in a total
flammable concentration in the vapor
collection line either below 150 percent
by volume of the upper flammable limit
or below the upper flammable limit plus
7.5 percentage points, whichever is
lower; and
(5) The upper flammable limit in
paragraphs (m)(3) and (4) of this section
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is either the cargo’s upper flammable
limit or the enriching gas’s upper
flammable limit, whichever is higher.
Alternatively, the mixture’s upper
flammable limit, which may be
determined using Coast Guard guidance
available at https://homeport.uscg.mil,
may be used.
(n) For controlling vapors of different
cargoes at multiple berths while using
enriching gas, the highest upper
flammable limit or the lowest MOCC of
the cargo or enriching gas, whichever is
applicable, is used to determine the
analyzer alarm and shutdown setpoints.
Alternatively, the mixture’s upper
flammable limit or MOCC, which may
be determined by using Coast Guard
guidance available at https://
homeport.uscg.mil, may be used.
(o) For controlling vapors of inert and
non-inert cargoes at multiple berths
while using enriching gas—
(1) The lowest MOCC of the cargo or
enriching gas is used to determine the
analyzer alarm and shutdown setpoints
at all berths. Alternatively, the mixture’s
MOCC, which may be determined using
Coast Guard guidance available at
https://homeport.uscg.mil, may be used;
or
(2) A base loading method meeting
the requirements of paragraph (m) of
this section is used for all berths.
tkelley on DSK3SPTVN1PROD with RULES2
§ 154.2108
Vapor-moving devices.
(a) Paragraphs (b) and (e) of this
section apply only to facilities collecting
vapors of flammable, combustible, or
non-high flash point liquid cargoes.
(b) Each inlet and outlet to a vapormoving device that handles vapor that
has not been inerted, enriched, or
diluted in accordance with 33 CFR
154.2107 must be fitted with a
detonation arrester; however, the outlet
detonation arrester may be omitted if
the vapor-moving device is within 50
times the pipe’s diameter of the
detonation arrester required by 33 CFR
154.2109(a).
(c) If the vapor is handled by a
reciprocating or screw-type compressor
in the vapor collection system, the
compressor must be installed with
indicators and audible and visible
alarms to warn against the following
conditions:
(1) Excessive gas temperature at the
compressor outlet;
(2) Excessive cooling water
temperature;
(3) Excessive vibration;
(4) Low lube oil level;
(5) Low lube oil pressure; and
(6) Excessive shaft bearing
temperature.
(d) If the vapor is handled by a liquid
ring-type compressor in the vapor
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collection system, it must be installed
with indicators and audible and visible
alarms to warn against the following
conditions:
(1) Low level of liquid sealing
medium;
(2) Lack of flow of the liquid sealing
medium;
(3) Excessive temperature of the
liquid sealing medium;
(4) Low lube oil level;
(5) Low lube oil pressure, if
pressurized lubricating system; and
(6) Excessive shaft bearing
temperature.
(e) If the vapor is handled by a
centrifugal compressor, fan, or lobe
blower in the vapor collection system,
construction of the blades or housing
must be one of the following:
(1) Blades or housing of nonmetallic
construction;
(2) Blades and housing of nonferrous
material;
(3) Blades and housing of corrosion
resistant steel;
(4) Ferrous blades and housing with
one-half inch or more design tip
clearance;
(5) Nonferrous blades and ferrous
housing with one-half inch or more
design tip clearance; or
(6) Blades of aluminum or magnesium
alloy and a ferrous housing with a
nonferrous insert sleeve at the periphery
of the impeller.
§ 154.2109 Vapor recovery and vapor
destruction units.
Paragraphs (a), (b), and (e) of this
section apply only to facilities collecting
vapors of flammable, combustible, or
non-high flash point liquid cargoes.
(a) The inlet to a vapor recovery unit
that receives vapor that has not been
inerted, enriched, or diluted in
accordance with 33 CFR 154.2107 must
be fitted with a detonation arrester.
(b) The inlet to a vapor destruction
unit must—
(1) Have a liquid seal that meets the
requirements of paragraph (e) of this
section, except as specified by
paragraph (b)(3) of this section; and
(2) Have two quick-closing stop valves
installed in the vapor line. One of them
must be installed upstream of the
detonation arrester required by
paragraph (c)(2) of this section. The
quick-closing stop valves must—
(i) Close within 30 seconds after
detection of a condition that requires
the closing of these two quick-closing
stop valves by a control component
required by this subpart for a vapor
control system (VCS) with a vapor
destruction unit;
(ii) Close automatically if the control
signal is lost;
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(iii) Have a local valve position
indicator or be designed so that the
valve position is readily determined
from the valve handle or valve stem
position; and
(iv) If the valve seat is fitted with
resilient material, be a Category A valve
as defined by 46 CFR 56.20–15 and not
allow appreciable leakage when the
resilient material is damaged or
destroyed; and
(3) Instead of a liquid seal as required
by paragraph (b)(1) of this section, have
the following:
(i) An anti-flashback burner accepted
by the Commandant and installed at
each burner within the vapor
destruction unit; and
(ii) A differential pressure sensor that
activates the quick-closing stop valves
as required by paragraph (b)(2) of this
section upon sensing a reverse flow
condition.
(c) A vapor destruction unit must—
(1) Not be within 30 meters (98.8 feet)
of any tank vessel berth or mooring at
the facility;
(2) Have a detonation arrester fitted in
the inlet vapor line; and
(3) Activate an alarm that satisfies the
requirements of 33 CFR 154.2100(e) and
shut down when a flame is detected on
the detonation arrester.
(d) When a vapor destruction unit
shuts down or has a flame-out
condition, the vapor destruction unit
control system must—
(1) Activate and close the quickclosing stop valves required by
paragraph (b)(2) of this section;
(2) Close the remotely operated cargo
vapor shutoff valve required by 33 CFR
154.2101(a); and
(3) Automatically shut down any
vapor-moving devices installed in the
VCS.
(e) If a liquid seal is installed at the
inlet to a vapor destruction unit, then—
(1) The liquid used in the liquid seal
must be compatible with the vapors
being controlled;
(2) For partially or totally soluble
cargoes that can polymerize in solution,
there must be an adequate amount of
inhibitor in the liquid seal;
(3) The liquid seal must be compatible
with the design of the VCS and must not
contribute to the flammability of the
vapor stream; and
(4) The liquid seal must have a lowlevel alarm and a low-low level
shutdown.
§ 154.2110
Vapor balancing requirements.
Paragraphs (a)(2) and (4), (b), and (c)
of this section apply only to facilities
transferring vapors of flammable,
combustible, or non-high flash point
liquid cargoes.
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(a) A vapor control system (VCS) that
uses a vapor balancing system in which
cargo vapor is transferred from a vessel
cargo tank or facility storage tank
through the facility vapor collection
system to a facility storage tank or vessel
cargo tank must—
(1) Have facility storage tank highlevel alarm systems and facility storage
tank overfill control systems,
independent of the high-level alarm
system, arranged to prevent the cargo
from entering the vapor return line;
(2) Have a detonation arrester located
within the storage tank containment
area and a detonation arrester located as
close as practicable to the facility vapor
connection. The total pipe length
between the detonation arrester and the
facility vapor connection must not
exceed 18 meters (59.1 feet) and the
vapor piping between the detonation
arrester and the facility vapor
connection must be protected from any
potential internal or external ignition
source;
(3) Meet the overpressure and overvacuum protection requirements of 33
CFR 154.2103; and
(4) As an alternative to paragraph
(a)(2) of this section, inert cargo systems
can meet the requirements of 33 CFR
2105(a)(1).
(b) A vapor balancing system, while
in operation to transfer vapor to or from
a vessel cargo tank and connected by
way of the facility storage tank vent to
a facility’s main VCS with a vapor
destruction unit, must have—
(1) A means to prevent backflow of
vapor from the facility’s main VCS to
the marine vapor line; and
(2) Two fail-safe, quick-closing valves
installed in the marine vapor line at the
facility storage tank that automatically
close when—
(i) Flame is detected on the facility
storage tank; or
(ii) The temperature of the facility
storage tank’s vapor space reaches 177°C
(350 °F) or 70 percent of the vapor’s
auto-ignition temperature in degrees
Celsius, whichever is lower.
(c) Transferring vapor from a noninerted facility storage tank to a vessel
cargo tank that is required to be inerted
in accordance with 46 CFR 32.53,
153.500, or Table 151.05, is prohibited.
(d) A vapor balancing system that
transfers vapor to a vessel cargo tank
must not use a vapor-moving device to
assist vapor transfer or inject inerting,
enriching, or diluting gas into the vapor
line without approval from the
Commandant.
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§ 154.2111 Vapor control system
connected to a facility’s main vapor control
system.
(a) When a marine vapor control
system (VCS), or a marine vapor
collection system, is connected to a
facility’s main VCS serving other facility
processing areas that are not related to
tank vessel operations, the marine vapor
line, before the point where the marine
VCS connects to the facility’s main VCS,
must be fitted with—
(1) A detonation arrester, unless both
the marine VCS and the facility’s main
VCS only control vapors of cargoes that
are non-flammable, non-combustible, or
that have high flashpoints;
(2) Two fail-safe, quick closing valves,
one on each side of any detonation
arrester required by paragraph (a)(1) of
this section, which automatically close
when—
(i) A flame is detected on the
detonation arrester;
(ii) The facility’s marine VCS is not in
operation; or
(iii) Vapor back flow to the marine
vapor line is detected; and
(3) A means to prevent backflow of
vapors to the marine vapor line.
(b) Vapors from facility processing
areas unrelated to tank vessel operations
must not enter the vapor line of a
marine VCS before the devices required
by paragraph (a) of this section.
(c) Except as specified by paragraph
(d) of this section, a facility that wants
to connect a facility vapor line, which
collects vapor from other facility
processing areas that are not related to
tank vessel operations, to a marine VCS
before the devices required by 33 CFR
154.2109(b)(1) and (2) and (c)(2), must
receive approval in writing from the
Commandant.
(d) A facility may connect a facility
vapor line, which collects vapor from
other facility processing areas that are
not related to tank vessel operations, to
a marine vapor line downstream of the
devices required by 33 CFR
154.2109(b)(1) and (2) and (c)(2) to share
the marine vapor destruction unit.
§ 154.2112 Vapors with potential to
polymerize or freeze—special requirements.
(a) A vapor control system (VCS) that
controls vapors with the potential to
polymerize at a normal ambient
condition must—
(1) Be designed to prevent
condensation of monomer vapor.
Methods such as heat tracing and
insulation are permitted if they do not
result in an increased risk of
polymerization;
(2) Be designed so that polymerization
can be detected. Any points suspected
of being sites for potential
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polymerization buildup must be
equipped with inspection openings; and
(3) Include devices to measure the
pressure drop across detonation
arresters due to polymerization. The
devices should activate an alarm on
high pressure drop to warm of
polymerization. Any device used for
this purpose, including differential
pressure monitors, must not have the
capability of transmitting a detonation
across the detonation arrester.
(b) A VCS that controls cargo vapors
that potentially freeze at ambient
temperature must have a design that
prevents the freezing of vapors or
condensate at ambient temperature or
that detects and removes the liquid
condensate and solids to prevent
accumulation.
§ 154.2113 Alkylene oxides—special
requirements.
A vapor control system (VCS) that
controls vapors of an alkylene oxide,
except for carriage under 46 CFR part
151 (listed in Table 151.05 with
‘‘Pressure’’ entry in the ‘‘Cargo
identification, Pressure, b’’ column),
must comply with paragraphs (a) and (b)
of this section.
(a)(1) The VCS’s equipment, hoses,
piping, and all piping components,
including valves, flanges, and fittings,
must be of a type and constructed out
of materials suitable for use with
alkylene oxide;
(2) The VCS used for collecting an
alkylene oxide vapor must not be used
for collecting other vapors and must be
separated from any other VCS, except as
specified by paragraph (b) of this
section; and
(b) The VCS must be adequately
cleaned in accordance with 33 CFR
154.2150(p) and either recertified by a
certifying entity or approved by a
marine chemist if—
(1) The VCS is used to control other
vapors; or
(2) The VCS is returned to alkylene
oxide service after being used to control
other cargo vapors.
Transfer Facilities—Operations
§ 154.2150
General requirements.
(a) No transfer operation using a vapor
control system (VCS) may be conducted
unless the facility operator has a copy
of the facility operations manual, with
the VCS addendum, marked by the local
Coast Guard Captain of the Port (COTP)
as required by 33 CFR 154.325(d).
(b) Personnel in charge of a facility
must ensure that—
(1) The facility controls vapor only
from cargoes that are properly
authorized for vapor control in the
facility’s certification letter;
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(2) The facility transfers vapor only to
or from a vessel that has its certificate
of inspection or certificate of
compliance endorsed in accordance
with 46 CFR 39.1013 or 46 CFR 39.1015
for each cargo intended for transfer; and
(3) If the vessel tanks to be vapor
controlled contain vapor from previous
cargo transfers other than the cargo or
cargoes intended for transfer, the facility
and vessel must be authorized to control
the additional vapor from the previous
cargo transfers. Any oxygen or
hydrocarbon analyzer alarm and
shutdown setpoints must be set to
accommodate all of the cargo vapors.
(c) The facility personnel in charge
must ensure that safety system testing is
conducted as follows:
(1) Pressure sensors, alarms, and
automatic shutdown systems required
by 33 CFR 154.2103, 154.2107, and
154.2110, except as exempted by
paragraph (c)(2) or specified by
paragraph (c)(3) of this section, must be
tested by applying altering test
pressures at the sensors not more than
24 hours before each transfer;
(2) The pressure sensors required by
33 CFR 154.2103 may meet the
requirements of the test program
contained in 33 CFR 154.2180 and 33
CFR 154.2181 instead of the current
program, which mandates tests within
24 hours before each transfer as required
by paragraph (c)(1) of this section;
(3) Visible and audible alarm
indicators must be tested not more than
24 hours before each transfer;
(4) The analyzers, except for
flammability analyzers, required by 33
CFR 154.2105, 154.2107, and 154.2110,
except as exempted by paragraph (c)(5)
of this section, must be checked for
calibration response by using a zero gas
and a span gas not more than 24 hours
before each transfer;
(5) The analyzers required by 33 CFR
154.2105, 154.2107, and 154.2110 may
be checked for calibration response by
use of a zero gas and a span gas as
defined by the test program contained in
33 CFR 154.2180 and 33 CFR 154.2181,
and comply with the minimum
requirements as defined in 33 CFR
154.2180 and 33 CFR 154.2181, instead
of the test required by paragraph (c)(4)
of this section; and
(6) The vacuum and pressure relief
valves required by 33 CFR 154.2103
must be manually checked per
manufacturers’ instructions to verify
that the valves unseat easily and then
reset to the closed position without
constraint. Any required flame screens
or flame arresters must also be visually
checked to ensure that they are not
damaged.
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(d) The proper position of all valves
in the vapor line between the vessel’s
tanks and the facility vapor collection
system must be verified before the start
of the transfer operation.
(e) A tank barge overfill control
system that meets the requirements of
46 CFR 39.2009(a)(2) must—
(1) Not be connected to an overfill
sensor circuit that exceeds the system’s
rated inductance and capacitance; and
(2) Be tested for proper operation after
connection is made with the vessel by
simulating liquid high level and overfill
at each tank.
(f) When receiving vapor from a vessel
with cargo tanks that are required to be
inerted in accordance with 46 CFR
32.53, 46 CFR 153.500, or 46 CFR Table
151.05, the remotely operated cargo
vapor shutoff valve required by 33 CFR
154.2101(a) must not be opened until
the pressure at the facility vapor
connection, downstream of the facility
vapor connection, exceeds 0.2 pounds
per square inch gauge (psig).
(g) The initial cargo transfer rate must
not exceed the rate agreed upon at the
pre-transfer conference and 46 CFR
39.3001(g).
(h) The cargo transfer rate must not
exceed the maximum allowable transfer
rate as determined by the lesser of the
following:
(1) A transfer rate corresponding to
the maximum vapor processing rate for
the VCS, as specified in the facility
operations manual; or
(2) The vessel’s maximum transfer
rate in accordance with 46 CFR
39.3001(d).
(i) While transferring cargo to a vessel
connected to a VCS, compressed air or
gas may be used to clear cargo hoses and
loading arms, but must not be used to
clear cargo lines. However, compressed
inert gas such as nitrogen can be used
to clear cargo lines if a pigging system
that meets 33 CFR 154.2104 is provided.
(j) If a pigging system is used to clear
cargo lines to the tank vessel while the
vessel is connected to the facility VCS,
the following operational requirements
apply:
(1) The VCS must be in operation,
with all of the high-pressure alarms and
shutdowns required by 33 CFR 154.2103
active, before and during pigging
operations;
(2) Personnel performing the pigging
operation must be adequately trained on
the specific pigging system being used.
Accurate written procedures that
address event sequence, equipment,
safety precautions, and
overpressurization hazards must be
made available to all personnel involved
in the pigging operations;
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(3) Pigging procedures must be
reviewed by both the vessel and facility
personnel in charge as part of the pretransfer conference. Topics of
discussion during the pre-transfer
conference must include, but need not
be limited to—
(i) Event sequence;
(ii) Equipment;
(iii) Safety precautions;
(iv) Overpressurization hazards;
(v) Personnel roles;
(vi) Gas volumetric flow rates;
(vii) Gas pressures;
(viii) Volume of residual cargo in the
line;
(ix) Amount of ullage space that is
available for line displacement and
connections;
(x) Valve alignment;
(xi) Units of measure;
(xii) Terminology; and
(xiii) Anticipated duration of the
evolution;
(4) The pig must be inspected to
ensure that it is of sufficient durability
and condition; be of an appropriate size,
type, and construction for the intended
operation; and be inspected for defects
before each use and replaced if
necessary;
(5) Personnel performing pigging
operations must monitor pig movement
at all times. The facility and vessel
manifold valves must be closed
immediately after the pig reaches the
pig-receiving device; and
(6) If the pigging system contains
pressure-sensing, relieving, or alarming
components in addition to those
required by 33 CFR 154.2103, the
components must be periodically tested
in accordance with paragraphs (c) and
(q) of this section.
(k) If one or more analyzers required
by 33 CFR 154.2107(d) or (e) or
154.2110 become inoperable during a
transfer operation, the operation may
continue, provided that at least one
analyzer remains operational; however,
no further transfer operations may start
until all inoperable analyzers are
replaced or repaired.
(l) Whenever a condition results in a
shutdown of the VCS, the emergency
shutdown system required by 33 CFR
154.550 must be automatically activated
to terminate cargo loading into tanks
which are being vapor controlled.
(m) If it is suspected that a flare in the
VCS has had a flashback, or if a flame
is detected on a detonation arrester
required by 33 CFR 154.2109(c)(2), the
transfer operation must stop and cannot
restart until that detonation arrester and
any quick-closing stop valves
downstream of the detonation arrester
are inspected and found to be in
satisfactory condition.
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Alternative Analyzer and Pressure
Sensor Reliability Testing
§ 154.2180
generally.
Alternative testing program—
(a) As an alternative to complying
with the vapor control system (VCS)
analyzer and pressure sensor safety
testing requirements provided by 33
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CFR 154.2150(c) and 33 CFR
154.2250(c), the facility person in
charge may administer a reliability
assurance test program in accordance
with this section and 33 CFR 154.2181.
(b) As used in this section—
(1) Calibration drift or CD means the
difference in the analyzer output
readings from the established reference
value after a stated period of operation
during which no unscheduled
maintenance, repair, or adjustment took
place;
(2) Calibration error or CE means the
difference between the gas
concentration exhibited by the gas
analyzer and the known concentration
of the cylinder gas;
(3) Response time or RT means the
time interval between the start of a step
change in the system input (e.g., change
of calibration gas) and the time when
the data recording system displays 95
percent of the final stable value; and
(4) Sampling system bias or SSB
means the difference between the gas
concentrations indicated by the
measurement system when a known
cylinder gas is introduced at or near the
sampling probe and when the same gas
is introduced directly to the analyzer.
(c) All analyzers used in a VCS must
be tested for safety system functions,
CE, CD, RT, and SSB, in accordance
with 33 CFR 154.2181.
(d) All pressure sensors/switches used
in a VCS must be tested for safety
system functions, CE and CD, in
accordance with 33 CFR 154.2181.
(e) The facility person in charge must
ensure the following:
(1) Calibration of instrumentation
using standard procedures provided by
the manufacturer or service provider;
(2) Monitoring of all interlocks,
alarms, and recording devices for proper
operation while instrumentation is
being calibrated;
(3) Use of a certified gas standard that
is within plus or minus two (2) percent
of its certified concentration to calibrate
the analyzers; and
(4) Use of a certified secondary
standard that is standardized against a
primary standard to calibrate the
pressure sensors/switches.
(f) Upon failing any test under 33 CFR
154.2181, the facility person in charge
must ensure that all monthly and
quarterly tests, including CE, CD, RT,
and SSB, are conducted; and until all
quarterly tests are completed, the person
in charge must ensure that the vapor
control alarms and automatic shutdown
system are tested no more than 24 hours
prior to any transfer or tank barge
cleaning operation.
(g) Analyzers required by 33 CFR
154.2105(a) and (j) and 154.2107(d) and
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(e) must be checked for calibration using
a zero gas and a span gas.
(h) The facility operator must
maintain and make available upon the
request of the Commandant and the
certifying entity that certifies the VCS
the following reliability assurance test
program documents for two years:
(1) All test procedures;
(2) The dates of all tests, type of tests
made, and who conducted the tests;
(3) Results of the tests, including the
‘‘as found’’ and ‘‘as left’’ conditions; and
(4) A record of the date and time of
repairs made.
§ 154.2181 Alternative testing program—
test requirements.
(a) The safety system function test
required by 33 CFR 154.2180 must be
performed once every two weeks and
test for the proper operation and
interaction of the analyzer or pressure
sensor/switch with shutdown
interlocks, and audible and visible
alarm devices.
(b) The calibration error (CE) test
required by 33 CFR 154.2180 must be
performed once every month and
documented as shown in Forms
154.2181(b)(2) and 154.2181(b)(3) of this
section, to document the accuracy and
linearity of the monitoring equipment
for the entire measurement range.
(1) The CE test must expose the
measurement system, including all
monitoring components (e.g., sample
lines, filters, scrubbers, conditioners,
and as much of the probe as
practicable), to the calibration gases,
introduced through an injection port
located so as to allow a check of the
entire measurement system when
calibration gases are introduced;
(2) The CE test must check the
calibrated range of each analyzer using
a lower (zero) and upper (span)
reference gas standard. Three
measurements must be taken against
each standard and recorded as shown in
Form 154.2181(b)(2) of this section,
with the average of the three values in
each case then used to calculate the CE
according to this equation (where CE =
percentage calibration error based upon
span of the instrument, R = reference
value of zero or high-level calibration
gas introduced into the monitoring
system, A = actual monitoring system
response to the calibration gas, and S =
span of the instrument):
Form 154.2181(b)(2): Calibration error
determination.
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(n) Before each transfer operation, the
freezing point of each cargo must be
determined. If there is a possibility that
the ambient air temperature during
transfer operations will be at or below
the freezing point of the cargo, adequate
precautions must be taken to prevent
freezing of vapor or condensate, or to
detect and remove the frozen liquid and
condensation to prevent accumulation.
(o) Before each transfer operation, the
cargo vapor must be evaluated to
determine its potential to polymerize,
and adequate precautions must be taken
to prevent and detect polymerization of
the cargo vapors.
(p) Mixing of incompatible vapors is
prohibited. The VCS piping, equipment,
hoses, valves, and arresters must be
purged between vapor control
operations that involve incompatible
chemical vapors in accordance with the
following:
(1) Chemical compatibility must be
determined by using the procedures
contained in 46 CFR part 150;
(2) Purge gas must be an inert gas, air,
or enriching gas, and must be adequate
to reduce the level of residual vapor to
a level at which reaction with the
subsequent vapor cannot occur; and
(3) The required duration of purge
time must be calculated and approved
by the certifying entity during the
certification or recertification.
(q) After each transfer operation, the
VCS piping, equipment, hoses, valves,
and arresters must be purged with at
least two-system volume exchanges of
non-reactive gas or air so the VCS is left
with a safe condition.
(r) VCS equipment and
instrumentation must be tested in
compliance with 33 CFR 156.170(g) or
(i), with the COTP or designated
representative invited to observe these
tests. The test procedure and a checklist
must be approved by the certifying
entity during the initial certification of
the system and incorporated into the
facility operations manual.
(s) A transfer operation that includes
collection of vapor emitted to or from a
vessel’s cargo tanks must meet the
transfer requirements of 33 CFR
156.120(aa), and a declaration of
inspection meeting the requirements of
33 CFR 156.150 must be completed
before each transfer.
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Calibration
value
Monitor
response
Difference
Zero
Span
1-Zero ..............................................................................................................
1-Span .............................................................................................................
2-Zero ..............................................................................................................
2-Span .............................................................................................................
3-Zero ..............................................................................................................
3-Span .............................................................................................................
Mean Difference =
Calibration Error =
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and record the desired setting and the
as-found set pressure. Calculate and
record the difference of the two settings.
Calculate the error percentage using this
equation (where CE = percentage
calibration error based upon span of the
instrument, R = reference setting of the
instrument, A = actual response as
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%
recorded on the test instrument, and S
= span of the instrument):
Record sensor ‘‘as-left’’ setting only if an
adjustment is made.
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(3) The CE test must check each
pressure sensor/switch for upscale
(activate) and downscale (deactivate)
hysteresis around the sensor/switch set
pressure. The calibration error must be
calculated and recorded as shown in
Form 154.2181(b)(3) of this section. Test
the pressure sensor/switch three times
%
(c) The calibration drift (CD) test
required by 33 CFR 154.2180 must be
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performed once every quarter and
documented as shown in Form
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42635
154.2181(c)(3) of this section, to verify
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the ability of the instrument to conform
to the established calibration.
(1) The CD measurement must be
conducted once daily for 7 consecutive
days without making any adjustments to
the instruments.
(2) Conduct the CD test at zero level
(between 0 and 20 percent of the
instrument span) and at high level
(between 75 and 95 percent of the
instrument span).
Day
Day/time
Reference
value (RV)
(3) Calculate and record the CD for 7
consecutive days using the equations in
paragraphs (b)(2) and (3) of this section
and Form 154.2181(c)(3) of this section.
Form 154.2181(c)(3): Calibration drift
determination.
Monitor value
Difference
Percent of RV
Low-Level:
tkelley on DSK3SPTVN1PROD with RULES2
High-Level:
(d) The response time (RT) test
required by 33 CFR 154.2180 must be
performed once every quarter and
documented as shown in Form
154.2181(d) of this section, to determine
the RT which is the largest average
response time in the upscale or
downscale direction.
(1) For systems that normally operate
below 20 percent of calibrated range,
only a span (upscale) test is required.
(2) Record the span (upscale) value,
zero (downscale) cylinder gas value, and
stable, initial process-measured variable
value.
(3) Determine the step change, which
is equal to the average difference
between the initial process-measured
variable value and the average final
stable cylinder gas-measured value.
(4) To determine both upscale and
downscale step change intervals—
(i) Inject span (or zero) cylinder gas
into the sample system as close to the
sample probe as possible. Existing
systems that inject the gas at the
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analyzer box do not need to be
modified. However, the gas transit time
between the analyzer box and the
sample probe must be taken into
account;
(ii) Allow the analyzer to stabilize and
record the stabilized value. A stable
reading is achieved when the
concentration reading deviates less than
6 percent from the measured average
concentration in 6 minutes or if it
deviates less than 2 percent of the
monitor’s span value in 1 minute;
(iii) Stop the span (or zero) gas flow,
allow the monitor to stabilize back to
the measured variable value, and record
the stabilized value; and
(iv) Repeat this procedure a total of
three times and subtract the average
final monitor reading from the average
starting monitor value to determine the
average upscale (or downscale) step
change.
(5) Determine the response time,
which is equal to the elapsed time at
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which 95 percent of the step change
occurred.
(i) To find this value, take 5 percent
of the average step change value and
subtract the result from the cylinder gas
analyzed value as shown in the
following equation:
95% step change value = cylinder gas
value ¥ (0.05 × avg. step change)
(ii) Inject span (or zero) cylinder gas
into the sample system as close to the
sample probe as possible, and measure
the time it takes to reach the 95 percent
step change value.
(iii) Repeat the previous step
(paragraph (d)(5)(ii) of this section) a
total of three times each with span and
zero cylinder gas to determine average
upscale and downscale response times.
(iv) Compare the response times
achieved for the upscale and downscale
tests. The longer of these two times
equals the response time for the
analyzer.
E:\FR\FM\16JYR2.SGM
16JYR2
(e) The sample system bias (SSB) test
required by 33 CFR 154.2180 must be
performed once every quarter and
documented, to establish that the
system has no additional influence on
the measurement being made by the
analyzer.
(1) Conduct a close CE test in
accordance with paragraph (b) of this
section, by injecting calibration gas as
close as possible to the analyzer,
eliminating as much of the sample
system components as possible, while
still simulating the normal source
operating conditions.
(2) If system integrity is maintained,
and it has not become contaminated, the
difference between the close and
standard CE tests should be the same.
(f) For CE and CD tests, analyzers and
pressure sensors must meet the
following minimum compliance
requirements:
(1) Oxygen analyzers must not deviate
from the reference value of the zero- or
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high-level calibration gas by more than
0.5 percent of full scale;
(2) Total hydrocarbon analyzers must
not deviate from the reference value of
the zero- or high-level calibration gas by
more than 1 percent of full scale; and
(3) Pressure sensors/switches must
not deviate from the reference value of
the zero- or high-level calibration gas by
more than 1.5 percent of full range.
(g) For RT tests, each oxygen or
hydrocarbon analyzer must respond, in
less than 1 minute, to 95 percent of the
final stable value of a test span gas.
(h) For SSB tests, the analyzer system
bias must be less than 5 percent of the
average difference between the standard
CE test and the close CE test, divided by
the individual analyzer span.
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42637
Tank Barge Cleaning Facilities—VCS
Design and Installation
§ 154.2200 Applicable transfer facility
design and installation requirements.
A tank barge cleaning facility’s
(TBCF’s) vapor control system (VCS)
must meet the following design and
installation requirements of this subpart
for a transfer facility’s VCS:
(a) 33 CFR 154.2100(b), (c), (f), (g), (i),
(j), and (k): general design and
installation requirements;
(b) 33 CFR 154.2102: facility
requirements for vessel liquid overfill
protection, if a TBCF receives vapor
from a tank barge that is required by 46
CFR 39.6001(f)(3) to be equipped with a
liquid overfill protection arrangement
and meet 46 CFR 39.2009;
(c) 33 CFR 154.2106: detonation
arrester installation;
(d) 33 CFR 154.2107: inerting,
enriching, and diluting systems;
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(e) 33 CFR 154.2108: vapor-moving
devices;
(f) 33 CFR 154.2109: vapor recovery
and vapor destruction units;
(g) 33 CFR 154.2111: VCS connected
to a facility’s main VCS;
(h) 33 CFR 154.2112: special
requirements for vapors with the
potential to polymerize or freeze; and
(i) 33 CFR 154.2113: special
requirements for alkylene oxides.
tkelley on DSK3SPTVN1PROD with RULES2
§ 154.2201 Vapor control system—general
requirements.
(a) Vapor control system (VCS) design
and installation must eliminate
potential overpressure and vacuum
hazards, sources of ignition, and
mechanical damage to the maximum
practicable extent. Each remaining
hazard source that is not eliminated
must be specifically addressed in the
protection system design and system
operational requirements.
(b) Any pressure, flow, or
concentration indication required by
this part must provide a remote
indicator on the facility where the VCS
is controlled, unless the local indicator
is clearly visible and readable from the
operator’s normal position at the VCS
control station.
(c) Any condition requiring an alarm
as specified in this part must activate an
audible and visible alarm where the
VCS is controlled.
(d) A mechanism must be developed
and used to eliminate any liquid from
the VCS.
(e) A liquid knockout vessel must be
installed between the facility vapor
connection and any vapor-moving
device in systems that have the
potential for two-phase (vapor/liquid)
flow from the barge or the potential for
liquid condensate to form as a result of
the enrichment process. The liquid
knockout vessel must have—
(1) A means to indicate the level of
liquid in the device;
(2) A high liquid level sensor that
activates an alarm that satisfies the
requirements of 33 CFR 154.2100(e);
and
(3) A high-high liquid level sensor
that closes the remotely operated cargo
vapor shutoff valve required by 33 CFR
154.2101(a) and shuts down any vapormoving device before liquid is carried
over to the vapor-moving device. One
sensor with two stages may be used to
meet this requirement as well as
paragraph (e)(2) of this section.
§ 154.2202
Vapor line connections.
(a) 33 CFR 154.2101(a), (e), and (g)
apply to a tank barge cleaning facility’s
(TBCF’s) vapor control system (VCS).
(b) The remotely operated cargo vapor
shutoff valve required by 33 CFR
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154.2101(a) must be located upstream of
the liquid knockout vessel required by
33 CFR 154.2201(e).
(c) A fluid displacement system must
have a remotely operated shutoff valve
installed in the fluid injection supply
line between the point where the inert
gas or other medium is generated and
the fluid injection connection. The
valve must comply with 33 CFR
154.2101(a)(1) through (6).
(d) Each hose used for transferring
vapors must—
(1) Have a design burst pressure of at
least 25 pounds per square inch gauge
(psig);
(2) Have a maximum allowable
working pressure (MAWP) no less than
5 psig;
(3) Be capable of withstanding at least
the maximum vacuum rating of the
vapor-moving device without collapsing
or constricting;
(4) Be electrically continuous, with a
maximum resistance of 10,000 ohms;
(5) Have flanges with a bolthole
arrangement complying with the
requirements for Class 150 ANSI B16.5
flanges (incorporated by reference, see
33 CFR 154.106);
(6) Be abrasion and kinking resistant;
and
(7) Be compatible with vapors being
transferred.
(e) Fixed vapor collection arms must
meet the requirements of paragraph (d)
of this section.
§ 154.2203 Facility requirements for barge
vapor overpressure and vacuum protection.
In this section, the requirements of
having a flame arrester or a flame screen
at the opening of a pressure relief valve
or a vacuum relief valve apply only to
facilities collecting vapors of flammable,
combustible, or non-high flash point
liquid cargoes.
(a) A facility vapor collection system
must have a capacity for collecting
cleaning facility vapors at a rate of no
less than 1.1 times the facility’s
maximum allowable gas-freeing rate,
plus any inerting, diluting, or enriching
gas that may be added to the system.
(b) A facility vapor control system
(VCS) must be designed to prevent the
pressure in a vessel’s cargo tanks from
going below 80 percent of the highest
setting of any of the barge’s vacuum
relief valves or exceeding 80 percent of
the lowest setting of any of the barge’s
pressure relief valves. The VCS must be
capable of maintaining the pressure in
the barge’s cargo tanks within this range
at any gas-freeing rate less than or equal
to the maximum gas-freeing rate
determined by the requirements in 46
CFR 39.6007(c).
(c) A fluid displacement system must
provide a pressure-sensing device that
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activates an alarm that satisfies the
requirements of 33 CFR 154.2100(e)
when the pressure at the fluid injection
connection exceeds either the pressure
corresponding to the upper pressure
determined in paragraph (b) of this
section or a lower pressure agreed upon
by the facility and barge persons in
charge. The pressure-sensing device
must be located in the fluid
displacement system’s piping
downstream of any devices that could
potentially isolate the barge’s vapor
collection system from the pressuresensing device. The pressure measured
by the sensing device must be corrected
for pressure drops across any barge
piping, hoses, or arms that are used to
inject the fluid.
(d) A fluid displacement system must
provide a pressure-sensing device that is
independent of the device required by
paragraph (c) of this section. This
pressure-sensing device must activate
the fluid displacement system
emergency shutdown and close the
remotely operated cargo vapor shutoff
valve required by 33 CFR 154.2101(a). It
must also close the remotely operated
shutoff valve required by 33 CFR
154.2202(c) when the pressure at the
fluid injection connection reaches a
corresponding 90 percent of the lowest
setting of any pressure relief valve on
the barge. The pressure-sensing device
must be located in the fluid
displacement system’s piping
downstream of any device that could
potentially isolate the barge’s VCS from
the pressure-sensing device. The
pressure measured by the sensing
device must be corrected for pressure
drops across any barge piping, hoses, or
arms that are used to inject the fluid.
(e) If a vapor-moving device capable
of drawing more than 0.5 pounds per
square inch gauge (psig) vacuum is used
to draw vapor, air, inert gas, or other
medium from the barge, a vacuum relief
valve must be installed on the facility’s
fixed vapor collection system piping
between the facility vapor connection
and the vapor-moving device. The
vacuum relief valve must—
(1) Relieve at a pressure such that the
pressure at the facility vapor connection
is maintained at or above 14.2 pounds
per square inch absolute (psia) (¥0.5
psig);
(2) Have a relieving capacity equal to
or greater than the maximum capacity of
the vapor-moving device;
(3) Have a flame arrester or flame
screen fitted at the vacuum relief
opening;
(4) Have been tested for relieving
capacity in accordance with paragraph
1.5.1.3 of API 2000 (incorporated by
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reference, see 33 CFR 154.106), with a
flame arrester or flame screen fitted; and
(5) Be constructed of materials
compatible with the vapors being gasfreed.
(f) The vacuum relief valve
requirements of paragraph (e) of this
section may include a valve to isolate it
from the facility vapor collection piping,
provided—
(1) The isolation valve must be
interlocked with any vapor-moving
device such that the vapor-moving
device cannot activate unless the
isolation valve is in the full open
position (i.e., the vacuum relief valve is
not isolated); and
(2) The isolation valve can only be
closed after the facility person in charge
has acknowledged that the hatch
opening required by 33 CFR 154.2250(i)
is open and secured.
(g) If a vapor-moving device capable
of drawing more than 0.5 psig vacuum
is used to draw vapor, air, inert gas, or
other medium from the barge, the
facility must install portable,
intrinsically safe, pressure-sensing
devices on any cargo tank, or on the
common vapor header, at the
connection required by 46 CFR
39.6003(b) before any cleaning
operation begins on the tank. A
pressure-sensing device must be
provided that—
(1) Activates an alarm that satisfies 33
CFR 154.2100(e) when the pressure in
the cargo tank being cleaned falls below
80 percent of the highest setting of any
of the barge’s vacuum relief valves, or a
higher pressure agreed upon by the
facility and barge persons in charge; and
(2) Activates the emergency shutdown
system for the vapor-moving device and
closes the remotely operated cargo
vapor shutoff valve described in 33 CFR
154.2101(a) when the pressure in the
cargo tank being cleaned falls below 90
percent of the highest setting of any of
the barge’s vacuum relief valves, or a
higher pressure agreed upon by the
facility and barge persons in charge.
This pressure-sensing device must be
independent of the device used to
activate an alarm required by paragraph
(g)(1) of this section.
(h) The pressure-sensing devices
required by paragraph (g) of this section
must—
(1) Have suitable means, such as
approved intrinsic safety barriers that
are able to accept passive devices, so
that the under-pressure alarm circuits of
the barge side of the under-pressure
control system, including cabling,
normally closed switches, and pin and
sleeve connectors, are intrinsically safe;
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(2) Be connected to the underpressure alarm system by a four-wire,
16-ampere shielded flexible cable; and
(3) Have cable shielding grounded to
the under-pressure alarm system.
(i) A pressure-indicating device must
be provided within 6 meters (19.7 feet)
of the facility vapor connection which
displays the pressure in the vapor
collection line upstream of any isolation
valve and any devices, such as strainers,
that could cause a blockage in the vapor
line.
(j) A fluid displacement system must
include a pressure-indicating device
that displays the pressure in the fluid
displacement system injection line. This
device must be within 6 meters (19.7
feet) of the fluid injection connection.
(k) If a fluid displacement system
used to inject inert gas or another
medium into the cargo tank of a barge
being gas-freed is capable of producing
a pressure greater than 2 psig, a pressure
relief valve must be installed in the
fluid displacement system injection line
between the fluid injection source and
the fluid injection connection that—
(1) Relieves at a predetermined
pressure such that the pressure in the
fluid displacement system at the fluid
injection connection does not exceed
1.5 psig;
(2) Has a relieving capacity equal to
or greater than the maximum volumetric
flow capacity of the fluid displacement
system;
(3) Has a flame screen or flame
arrester fitted at the relief opening; and
(4) Has been tested for relieving
capacity in accordance with paragraph
1.5.1.3 of API 2000, when fitted with a
flame screen or flame arrester.
(l) When using the fluid displacement
system, if the pressure in the facility’s
fixed vapor collection system can
exceed 2 psig during a malfunction in
an inerting, enriching, or diluting
system, a pressure relief valve must—
(1) Be installed between the point
where inerting, enriching, or diluting
gas is added to the facility’s fixed vapor
collection system piping and the facility
vapor connection;
(2) Relieve at a predetermined
pressure such that the pressure at the
facility vapor connection does not
exceed 1.5 psig;
(3) Have a relieving capacity equal to
or greater than the maximum capacity of
the facility’s inerting, enriching, or
diluting gas source;
(4) Have a flame screen or flame
arrester fitted at the relief opening;
(5) Have been tested for relieving
capacity in accordance with paragraph
1.5.1.3 of API 2000, when fitted with a
flame screen or flame arrester; and
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42639
(6) Be constructed of materials
compatible with the vapors being gasfreed.
(m) For fluid displacement systems,
the fluid injection connection must be
electrically insulated from the fluid
injection source in accordance with
OCIMF ISGOTT section 17.5
(incorporated by reference, see 33 CFR
154.106).
(n) If the pressure relief valve is not
designed with a minimum vapor
discharge velocity of 30 meters (98.4
feet) per second, the relieving capacity
test required by paragraphs (k)(4) and
(l)(5) of this section must be carried out
with a flame screen or flame arrester
fitted at the discharge opening.
(o) A pressure indicating device must
be provided by the facility for
installation at the connection required
by 46 CFR 39.6003(b).
§ 154.2204 Fire, explosion, and detonation
protection.
This section applies to tank barge
cleaning facilities (TBCFs) collecting
vapors of flammable, combustible, or
non-high flash point liquid cargoes.
(a) A vapor control system (VCS) with
a single facility vapor connection that
processes vapor with a vapor recovery
unit must—
(1) Have a detonation arrester located
as close as practicable to the facility
vapor connection. The total pipe length
between the detonation arrester and the
facility vapor connection must not
exceed 18 meters (59.1 feet) and the
vapor piping between the detonation
arrester and the facility vapor
connection must be protected from any
potential internal or external ignition
source; or
(2) Have an inerting, enriching, or
diluting system that meets the
requirements of 33 CFR 154.2107.
(b) A VCS with a single facility vapor
connection that processes vapor with a
vapor destruction unit must—
(1) Have a detonation arrester located
as close as practicable to the facility
vapor connection. The total pipe length
between the detonation arrester and the
facility vapor connection must not
exceed 18 meters (59.1 feet) and the
vapor piping between the detonation
arrester and the facility vapor
connection must be protected from any
potential internal or external ignition
source; and
(2) Have an inerting, enriching, or
diluting system that meets the
requirements of 33 CFR 154.2107.
(c) A VCS with multiple facility vapor
connections that processes vapor with a
vapor recovery unit must have a
detonation arrester located as close as
practicable to each facility vapor
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connection. The total pipe length
between the detonation arrester and
each facility vapor connection must not
exceed 18 meters (59.1 feet) and the
vapor piping between the detonation
arrester and the facility vapor
connection must be protected from any
potential internal or external ignition
source.
(d) A VCS with multiple facility vapor
connections that processes vapor with a
vapor destruction unit must—
(1) Have a detonation arrester located
as close as practicable to each facility
vapor connection. The total pipe length
between the detonation arrester and
each facility vapor connection must not
exceed 18 meters (59.1 feet) and the
vapor piping between the detonation
arrester and the facility vapor
connection must be protected from any
potential internal or external ignition
source; and
(2) Have an inerting, enriching, or
diluting system that meets the
requirements of 33 CFR 154.2107.
(e) 33 CFR 154.2105(j) applies to a
TBCF’s VCS.
Tank Barge Cleaning Facilities—
Operations
tkelley on DSK3SPTVN1PROD with RULES2
§ 154.2250
General requirements.
(a) No tank barge cleaning operation
using a vapor control system (VCS) may
be conducted unless the facility
operator has a copy of the facility
operations manual, with the VCS
addendum, marked by the local Coast
Guard Captain of the Port (COTP) as
required by 33 CFR 154.325(d).
(b) The facility person in charge must
ensure that a facility can receive vapors
only from a barge with a VCS that has
been approved by the Coast Guard
Marine Safety Center as meeting the
requirements of 46 CFR 39.6000.
(c) The facility person in charge must
ensure that safety system tests are
conducted as follows:
(1) Pressure sensors, alarms, and
automatic shutdown systems required
by 33 CFR 154.2203, except as
exempted by paragraph (c)(2) or as
specified by paragraph (c)(3) of this
section, must be tested by applying
altering test pressures at the sensors not
more than 24 hours before each cleaning
operation;
(2) The pressure sensors required by
33 CFR 154.2203 may meet the test
program in accordance with 33 CFR
154.2180 and 33 CFR 154.2181 instead
of the test within 24 hours before each
cleaning operation as required by
paragraph (c)(1) of this section;
(3) Visible and audible alarm
indicators must be tested not more than
24 hours before each cleaning operation;
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(4) The analyzers, except for
flammability analyzers, required by 33
CFR 154.2105(j) and 154.2107, except as
exempted by paragraph (c)(5) of this
section, must be checked for calibration
response by use of a zero gas and a span
gas not more than 24 hours before each
cleaning operation;
(5) The analyzers required by 33 CFR
154.2105(j) and 154.2107 may be
checked for calibration response by use
of a zero gas and a span gas as defined
by the test program contained in 33 CFR
154.2180 and 33 CFR 154.2181, and
comply with the minimum
requirements as defined in 33 CFR
154.2180 and 33 CFR 154.2181, instead
of as provided by paragraph (c)(4) of this
section; and
(6) The vacuum and pressure relief
valves required by 33 CFR 154.2203
must be manually checked per
manufacturers’ instructions to verify
that the valves unseat easily and then
reset to the closed position without
constraint. Any required flame screens
or flame arresters must also be visually
checked to ensure that they are not
damaged.
(d) The facility person in charge must
verify the following before beginning
cleaning operations:
(1) Each valve in the vapor collection
system between the barge’s cargo tank
and the facility vapor collection system
is correctly positioned to allow the
collection of vapors;
(2) A vapor collection hose or arm is
connected to the barge’s vapor
collection system;
(3) The electrical insulating devices
required by 33 CFR 154.2101(g) and
154.2203(m) are installed;
(4) The maximum allowable gasfreeing rate as determined by the lesser
of the following:
(i) A gas-freeing rate corresponding to
the maximum vapor processing rate for
the tank barge cleaning facility’s
(TBCF’s) VCS, as specified in the facility
operations manual; or
(ii) The barge’s maximum gas-freeing
rate determined in accordance with 46
CFR 39.6007(c);
(5) The gas-freeing rate will not
exceed the maximum allowable gasfreeing rate as determined in paragraph
(d)(4) of this section;
(6) The maximum allowable stripping
rate is determined and does not exceed
the volumetric capacity of the barge’s
vacuum relief valve at the valve’s
setpoint for the cargo tank being
stripped;
(7) The barge’s maximum and
minimum operating pressures;
(8) Each vapor collection hose has no
unrepaired or loose covers, kinks,
bulges, soft spots, or any other defects
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that would permit the discharge of
vapor through the hose material; and no
external gouges, cuts, or slashes that
penetrate the first layer of hose
reinforcement;
(9) The freezing point of each cargo.
If there is a possibility that the ambient
air temperature during cleaning
operations will be at or below the
freezing point of the cargo, adequate
precautions have been taken to prevent
freezing of vapor or condensate, or to
detect and remove the frozen liquid and
condensate to prevent accumulation;
and
(10) The cargo vapor is evaluated for
the potential to polymerize, and
adequate precautions have been taken to
prevent and detect polymerization of
the cargo vapors.
(e) VCS equipment and
instrumentation must be tested in
compliance with 33 CFR 156.170(g) or
(i), with the COTP or designated
representative invited to observe these
tests. The test procedure and a checklist
must be approved by the certifying
entity during the initial certification of
the system and incorporated into the
facility operations manual.
(f) If one or more analyzers required
by 33 CFR 154.2107(d) or (e) become
inoperable during gas-freeing
operations, the operation may continue,
provided that at least one analyzer
remains operational; however, no
further gas-freeing operations may be
started until all inoperable analyzers are
repaired or replaced.
(g) Whenever a condition results in a
shutdown of the VCS, the cleaning
operations must be immediately
terminated. The operation may not
resume until the cause of the shutdown
has been investigated and corrective
action taken.
(h) If it is suspected that a flare in the
VCS has had a flashback, or if a flame
is detected on a detonation arrester
required by 33 CFR 154.2109(c)(2), the
cleaning operation must be stopped and
may not resume until the detonation
arrester and any quick-closing stop
valves downstream of the detonation
arrester have been inspected and found
to be in satisfactory condition.
(i) If a vacuum displacement system is
used for gas-freeing, the facility person
in charge of the cleaning operation must
verify the following items:
(1) The minimum amount of open
area for air flow on the barge has been
determined so that the pressure in the
cargo tank cannot be less than 14.5
pounds per square inch absolute (psia)
(¥0.2 pounds per square inch gauge
(psig)) at the maximum flow capacity of
the vapor-moving device;
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(2) Any hatch or fitting providing the
minimum open area has been secured
open so that accidental closure is not
possible; and
(3) The hatch and/or fitting must be
opened before the pressure in the cargo
tank falls below 10 percent of the
highest setting of any of the barge’s
vacuum relief valves.
(j) 33 CFR 154.2150(p) and (q) apply
to a TBCF’s VCS.
Appendix A to part 154 [Amended]
Appendix B to part 154 [Removed and
Reserved]
11. Remove and reserve Appendix B
to part 154.
■
PART 155—OIL OR HAZARDOUS
MATERIAL POLLUTION PREVENTION
REGULATIONS FOR VESSELS
12. The authority citation for part 155
is revised to read as follows:
■
Authority: 33 U.S.C. 1225, 1231, 1321(j),
1903(b); 46 U.S.C. 3703; E.O. 11735, 3 CFR,
1971–1975 Comp., p. 793; Department of
Homeland Security Delegation No. 0170.1.
Section 155.490 also issued under section
4110(b) of Pub. L. 101–380.
[Amended]
13. In § 155.750—
a. In paragraph (d)(3), remove the
citation ‘‘46 CFR 39.30–1(d)(1) through
(d)(3)’’ and add, in its place, the citation
‘‘46 CFR 39.3001(d)(1) through (3)’’;
■ b. In paragraph (d)(4), remove the
citation ‘‘46 CFR 39.30–1(h)’’ and add,
in its place, the citation ‘‘46 CFR
39.3001(g)’’; and
■ c. In paragraph (d)(5), remove the
citation ‘‘46 CFR 39.30–1(b)’’ and add,
in its place, the citation ‘‘46 CFR
39.3001(c)’’.
■
■
PART 156—OIL AND HAZARDOUS
MATERIAL TRANSFER OPERATIONS
14. The authority citation for part 156
is revised to read as follows:
■
Authority: 33 U.S.C. 1225, 1231, 1321(j);
46 U.S.C. 3703, 3703a, 3715; E.O. 11735, 3
CFR 1971–1975 Comp., p. 793; Department of
Homeland Security Delegation No. 0170.1.
15. In § 156.120—
a. Revise paragraph (aa) introductory
text;
■ b. In paragraph (aa)(4), remove the
word ‘‘loading’’ and add, in its place,
the word ‘‘transfer’’;
■ c. In paragraph (aa)(7) introductory
text, after the words ‘‘the transfer
operation’’, add the words ‘‘or in
accordance with 33 CFR 154.2150(b)’’;
tkelley on DSK3SPTVN1PROD with RULES2
■
■
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§ 156.120
Requirements for transfer.
*
10. In Appendix A, 7.3, after the
words ‘‘ANSI B16.5’’, add the words
‘‘(incorporated by reference, see 33 CFR
154.106)’’.
■
§ 155.750
d. In paragraph (aa)(7)(ii), remove the
words ‘‘§ 154.820(a), § 154.824(d) and
(e) of this chapter’’ and add, in their
place, the words ‘‘33 CFR 154.2105(a)
and (j) and 154.2107(d) and (e)’’;
■ e. Revise paragraph (aa)(9); and
■ f. Add paragraphs (aa)(10) through
(12).
The revisions and additions read as
follows:
■
*
*
*
*
(aa) A transfer operation which
includes collection of vapor emitted to
or from a vessel’s cargo tanks through a
vapor control system (VCS) not located
on the vessel must have the following
verified by the person in charge:
*
*
*
*
*
(9) The oxygen content in the vapor
space of each of the vessel’s cargo tanks
connected to the vapor collection
system, if inerted, is—
(i) At or below 60 percent by volume
of the cargo’s minimum oxygen
concentration for combustion; or
(ii) At or below 8 percent by volume,
at the start of cargo transfer, for vapor
of crude oil, gasoline blends, or
benzene;
(10) The freezing point of each cargo
has been determined. If there is a
possibility that the ambient air
temperature during transfer operations
will be at or below the freezing point of
the cargo, adequate precautions have
been taken to prevent freezing of vapor
or condensate, or to detect and remove
the liquid condensate and solids to
prevent accumulation;
(11) If the cargo has the potential to
polymerize, adequate precautions have
been taken to prevent and detect
polymerization of the cargo vapors; and
(12) The VCS has been cleaned, in
accordance with 33 CFR 154.2150(p),
between transfers of incompatible
cargoes.
*
*
*
*
*
■ 16. In § 156.170—
■ a. In paragraph (g) introductory text,
after the words ‘‘collects vapor
emitted’’, add the words ‘‘to or’’;
■ b. In paragraph (g)(3), remove the
words ‘‘§ 154.820, § 154.826(a), and
§ 154.828(a) of this chapter or 46 CFR
39.40–3(d), and each flame arrester
required by § 154.826(a), § 154.828(a)
and (c) of this chapter’’ and add, in their
place, the words ‘‘33 CFR 154.2105,
154.2108(b), 154.2109, 154.2110,
154.2111, and 154.2204, or 46 CFR
39.4003, and each flame arrester
required by 33 CFR 154.2103,
154.2105(j), and 154.2203’’;
■ c. In paragraph (g)(4) introductory
text, remove the words ‘‘§ 154.820(a)
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42641
and § 154.824(d) and (e) of this chapter
or 46 CFR 39.40–3(a)’’ and add, in their
place, the words ‘‘33 CFR 154.2105(a)
and (j), 154.2107(d) and (e), and
154.2110 or 46 CFR 39.4003’’; and
■ d. Add paragraph (i) to read as
follows:
§ 156.170 Equipment tests and
inspections.
*
*
*
*
*
(i) Notwithstanding the general
provisions of 33 CFR 156.107(a) relating
to the authority of the Captain of the
Port to approve alternatives, the owner
or operator may request the written
approval of the Commandant (CG–ENG),
U.S. Coast Guard, 2100 2nd St. SW.,
Stop 7126, Washington, DC 20593–
7126, for alternative methods of
compliance to the testing and inspection
requirements of paragraph (g)(3) of this
section. The Commandant (CG–ENG)
will grant that written approval upon
determination that the alternative
methods provide an equivalent level of
safety and protection from fire,
explosion, and detonation. Criteria to
consider when evaluating requests for
alternative methods may include, but
are not limited to: operating and
inspection history, type of equipment,
new technology, and site-specific
conditions that support the requested
alternative.
*
*
*
*
*
Title 46—Shipping
PART 35—OPERATIONS
17. The authority citation for part 35
is revised to read as follows:
■
Authority: 33 U.S.C. 1225, 1231, 1321(j);
46 U.S.C. 3306, 3703, 6101; 49 U.S.C. 5103,
5106; E.O. 12234, 45 FR 58801, 3 CFR, 1980
Comp., p. 277; E.O. 12777, 56 FR 54757, 3
CFR, 1991 Comp., p. 351; Department of
Homeland Security Delegation No. 0170.1.
■
18. Add § 35.35–4 to read as follows:
§ 35.35–4 Insulating flange joint or
nonconductive hose—TB/ALL.
(a) A vessel’s cargo hose string or
vapor recovery hose must use an
insulating flange or one continuous
length of nonconductive hose between
the vessel and the shore transfer facility.
For each vapor recovery hose or cargo
hose string, only one insulating flange
or non-conductive hose must be
provided. See 33 CFR 154.2101(g).
(b) The insulating flange must be
inserted at the jetty end and take all
reasonable measures to ensure the
connection will not be disturbed. The
hose must be suspended to ensure the
hose-to-hose connection flanges do not
rest on the jetty deck or other structure
that may render the insulating flange
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ineffective or short circuited by contact
with external metal or through the hose
handling equipment.
(c) The insulating flange must be
inspected and tested at least annually,
or more frequently if necessary due to
deterioration caused by environmental
exposure, usage, and damage from
handling. After installation, the
insulation reading between the metal
pipe on the shore side of the flange and
the end of the hose or metal arm when
freely suspended must not be less than
1,000 ohms. A suitable DC insulation
tester must be used.
■ 19. Revise § 35.35–5 to read as
follows:
§ 35.35–5
Electrical bonding—TB/ALL.
The use of a vessel/shore bonding
cable or wire is permissible only if
operationally necessary and only in
compliance with the requirements of
paragraphs (a) and (b) of this section.
(a) A switch on the jetty that is in
series with the bonding cable must be
provided. The switch must be listed or
certified by a Coast Guard accepted
independent laboratory and approved
for use in a Class I Zone 1 or Class I,
Division 1 location, and the appropriate
Gas Group of the cargo authorized for
the vessel.
(b) The connection point for the
bonding cable system must be at least 20
feet from the cargo manifold area, the
cargo hose string, or the vapor recovery
connection. The switch must be in the
off position before connecting or
disconnecting the bonding cable. The
bonding cable must be attached before
the cargo hoses or arms, or the vapor
recovery connections are connected.
The bonding cable must be removed
only after the cargo hoses or arms, or the
vapor recovery connections have been
disconnected.
■ 20. In § 35.35–20—
■ a. In paragraph (m) introductory text,
after the words ‘‘collection of cargo
vapor’’, add the words ‘‘to or’’;
■ b. In paragraph (m)(1), after the words
‘‘vapor to flow to’’, add the words ‘‘or
from’’; and
■ c. Revise paragraph (m)(9) to read as
follows:
§ 35.35–20 Inspection before transfer of
cargo—TB/ALL.
tkelley on DSK3SPTVN1PROD with RULES2
*
*
*
*
*
(m) * * *
(9) The oxygen content in the vapor
space of each of the vessel’s inerted
cargo tanks connected to the vapor
collection system is—
(i) At or below 60 percent by volume
of the cargo’s minimum oxygen
concentration for combustion at the start
of cargo transfer; or
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(ii) At or below 8 percent by volume,
at the start of cargo transfer, for vapor
of crude oil, gasoline blends, or
benzene.
■ 21. In § 35.35–30—
■ a. In paragraph (c) introductory text,
after the words ‘‘collection of cargo
vapor’’, add the words ‘‘to or’’;
■ b. In paragraph (c)(1), after the words
‘‘vapor to flow to’’, add the words ‘‘or
from’’; and
■ c. Revise paragraph (c)(8) to read as
follows:
Subpart 39.3000—Vapor Collection
Operations During Cargo Transfer
39.3001 Operational requirements for vapor
control systems during cargo transfer—
TB/ALL.
§ 35.35–30 ‘‘Decaration of Inspection’’ for
tank vessels—-TB/ALL.
Subpart 39.5000—Multi-breasted Loading
Using a Single Facility Vapor Connection
39.5001 General requirements for multibreasted loading—B/CLBR.
39.5003 Additional requirements for multibreasted loading using inboard barge
vapor collection system—B/CLBR.
39.5005 Additional requirements for multibreasted loading using a ‘‘dummy’’ vapor
header—B/CLBR.
*
*
*
*
*
(c) * * *
(8) Has the oxygen content in the
vapor space of each of the vessel’s
inerted cargo tanks connected to the
vapor collection system been verified to
be—
(i) At or below 60 percent by volume,
at the start of cargo transfer, of the
cargo’s minimum oxygen concentration
for combustion; or
(ii) At or below 8 percent by volume,
at the start of cargo transfer, for vapor
of crude oil, gasoline blends, or
benzene.
■ 22. Revise part 39 to read as follows:
PART 39—VAPOR CONTROL
SYSTEMS
Subpart 39.1000—General
Sec.
39.1001 Applicability—TB/ALL.
39.1003 Definitions—TB/ALL.
39.1005 Incorporation by reference—TB/
ALL.
39.1009 Additional tank vessel vapor
processing unit requirements—TB/ALL.
39.1011 Personnel training requirements—
TB/ALL.
39.1013 U.S.-flagged tank vessel
certification procedures for vapor control
system designs—TB/ALL.
39.1015 Foreign-flagged tank vessel
certification procedures for vapor control
system designs—TB/ALL.
39.1017 Additional certification procedures
for a tank barge vapor collection system
design—B/ALL.
Subpart 39.2000—Equipment and
Installation
39.2001 Vapor collection system—TB/ALL.
39.2003 Cargo gauging system—TB/ALL.
39.2007 Tankship liquid overfill
protection—T/ALL.
39.2009 Tank barge liquid overfill
protection—B/ALL.
39.2011 Vapor overpressure and vacuum
protection—TB/ALL.
39.2013 High and low vapor pressure
protection for tankships—T/ALL.
39.2014 Polymerizing cargoes safety—TB/
ALL.
39.2015 Tank barge pressure-vacuum
indicating devices—B/ALL.
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Subpart 39.4000—Vessel-to-Vessel
Transfers Using Vapor Balancing
39.4001 General requirements for vapor
balancing—TB/ALL.
39.4003 Design and equipment for vapor
balancing—TB/ALL.
39.4005 Operational requirements for vapor
balancing—TB/ALL.
Subpart 39.6000—Tank Barge Cleaning
Operations with Vapor Collection
39.6001 Design and equipment of vapor
collection and stripping systems—B/
ALL.
39.6003 Overpressure and underpressure
protection during stripping and gasfreeing operations—B/ALL.
39.6005 Inspection prior to conducting gasfreeing operations—B/ALL.
39.6007 Operational requirements for tank
barge cleaning—B/ALL.
39.6009 Barge person in charge:
Designation and qualifications—B/ALL.
Authority: 33 U.S.C. 1225, 1231; 42 U.S.C.
7511b(f)(2); 46 U.S.C. 3306, 3703, 3715(b);
E.O. 12234, 45 FR 58801, 3 CFR, 1980 Comp.,
p. 277; Department of Homeland Security
Delegation No. 0170.1.
Subpart 39.1000—General
§ 39.1001
Applicability—TB/ALL.
(a) This part applies to tank vessels
that use a vapor control system (VCS) to
collect vapors emitted to or from a
vessel’s cargo tanks while operating in
the navigable waters of the United
States, except—
(1) Tank vessels with an operating
vapor collection system approved by the
Coast Guard prior to July 23, 1990, for
the collection and transfer of cargo
vapor to specific facilities. Such tank
vessels are only subject to 46 CFR
39.1013, 39.3001, and 39.4005; and
(2) A tank barge that collects vapors
emitted from its cargo tanks during gasfreeing or cleaning operations at a
cleaning facility. This type of tank barge
is only subject to 46 CFR part 39,
subparts 39.1000 and 39.6000, and must
comply with requirements of these two
subparts at the time of its next
inspection for certification required by
46 CFR 31.10–15, but no later than
August 15, 2018.
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(b) This part does not apply to the
collection of vapors of liquefied
flammable gases as defined in 46 CFR
30.10–39.
(c) In this part, regulatory
measurements, whether in the metric or
English system, are sometimes followed
by approximate equivalent
measurements in parentheses, which are
given solely for the reader’s
convenience. Regulatory compliance
with the regulatory measurement is
required.
tkelley on DSK3SPTVN1PROD with RULES2
§ 39.1003
Definitions—TB/ALL.
As used in this part only:
Barge vapor connection means the
point in a barge’s piping system where
it connects to a vapor collection hose or
arm. This may be the same as the barge’s
cargo connection while controlling
vapors during tank barge cargo tankcleaning operations.
Cargo deck area means that part of the
weather deck that is directly over the
cargo tanks.
Cargo tank venting system means the
venting system required by 46 CFR
32.55.
Certifying entity means a certifying
entity accepted by the Coast Guard as
such pursuant to 33 CFR part 154,
subpart P.
Cleaning facility means a facility used
or capable of being used to conduct
cleaning operations on a tank barge.
Cleaning operation means any
stripping, gas-freeing, or tank-washing
operation of a barge’s cargo tanks
conducted at a cleaning facility.
Commandant means the Commandant
(CG–ENG), U.S. Coast Guard, 2100 2nd
St. SW., Stop 7126, Washington, DC
20593–7126.
Facility vapor connection means the
point in a facility’s fixed vapor
collection system where the system
connects with the vapor collection hose
or the base of the vapor collection arm.
Fixed stripping line means a pipe
extending to the low point of each cargo
tank, which is welded through the deck
and terminated above deck with a valve,
and plugged at the open end.
Flammable liquid means a liquid as
defined in 46 CFR 30.10–22.
Fluid displacement system means a
system that removes vapors from a
barge’s cargo tanks during gas freeing
through the addition of an inert gas or
other medium into the cargo tank.
Fluid injection connection means the
point in a fluid displacement system at
which the fixed piping or hose that
supplies the inert gas or other medium
connects to a barge’s cargo tanks or
fixed piping system.
Gas freeing means the removal of
vapors from a tank barge.
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Independent as applied to two
systems means that one system will
operate when there is a failure of any
part of the other system.
Inerted means the oxygen content of
the vapor space in a cargo tank is
reduced in accordance with the inert gas
requirements of 46 CFR 32.53 or 33 CFR
153.500. If a cargo vapor in a cargo tank
that is connected to the vapor collection
system is defined as inerted at the start
of cargo transfer, the oxygen content in
the vapor space of the cargo tank must
not exceed 60 percent by volume of the
cargo’s minimum oxygen concentration
for combustion, or 8 percent by volume
for vapor of crude oil, gasoline blends,
or benzene.
Marine Safety Center (MSC) means
the Commanding Officer, U.S. Coast
Guard Marine Safety Center, 2100 2nd
Street SW., Stop 7102, Washington, DC
20593–7102.
Maximum allowable gas-freeing rate
means the maximum volumetric rate at
which a barge may be gas-freed during
cleaning operations.
Maximum allowable stripping rate
means the maximum volumetric rate at
which a barge may be stripped during
cleaning operations prior to the opening
of any hatch and/or fitting on the cargo
tank being stripped.
Maximum allowable transfer rate
means the maximum volumetric rate at
which a vessel may receive cargo or
ballast.
Minimum oxygen concentration for
combustion (MOCC) means the lowest
level of oxygen in a vapor or vapor
mixture that will support combustion.
New vapor collection system means a
vapor collection system that is not an
existing vapor collection system.
Service vessel means a vessel that
transports bulk liquid cargo between a
facility and another vessel.
Set pressure means the pressure at
which the pressure or vacuum valve
begins to open and the flow starts
through the valve.
Stripping means the removal, to the
maximum extent practicable, of cargo
residue remaining in the barge’s cargo
tanks and associated fixed piping
system after cargo transfer or during
cleaning operations.
Vacuum displacement system means
a system that removes vapors from a
barge’s cargo tanks during gas-freeing by
sweeping air through the cargo tank
hatch openings.
Vapor balancing means the transfer of
vapor displaced by incoming cargo from
the tank of a vessel or facility receiving
cargo into a tank of the vessel or facility
delivering cargo via a vapor collection
system.
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Vapor collection system means an
arrangement of piping and hoses used to
collect vapor emitted to or from a
vessel’s cargo tanks and to transport the
vapor to a vapor processing unit or a
tank.
Vapor control system (VCS) means an
arrangement of piping and equipment
used to control vapor emissions
collected to or from a vessel. It includes
the vapor collection system and vapor
processing unit or a tank.
Vapor processing unit means the
components of a VCS that recover,
destroy, or disperse vapor collected
from a vessel.
Vessel-to-vessel transfer (direct or
through a shore loop) means either—
(1) The transfer of a bulk liquid cargo
from a tank vessel to a service vessel; or
(2) The transfer of a bulk liquid cargo
from a service vessel to another vessel
in order to load the receiving vessel to
a deeper draft.
Vessel vapor connection means the
point in a vessel’s fixed vapor collection
system where the system connects with
the vapor collection hose or arm.
§ 39.1005
ALL.
Incorporation by reference—TB/
(a) Certain material is incorporated by
reference (IBR) into this part with the
approval of the Director of the Federal
Register under 5 U.S.C. 552(a) and 1
CFR part 51. To enforce any edition
other than that specified in this section,
the Coast Guard must publish notice of
change in the Federal Register and the
material must be available to the public.
All approved material is available for
inspection at the Coast Guard, Office of
Design and Engineering Standards (CG–
ENG) 2100 2nd Street SW., Stop 7126,
Washington, DC 20593–7126, telephone
202–372–1418 and at the National
Archives and Records Administration
(NARA). For information on the
availability of this material at NARA,
call 202–741–6030 or go to https://
www.archives.gov/federal_register/
code_of_federal_regulations/
ibr_locations.html. Also, it is available
from the sources indicated in this
section.
(b) American National Standards
Institute (ANSI), 25 West 43rd Street,
4th floor, New York, NY 10036.
(1) ANSI B16.5, Steel Pipe Flanges
and Flanged Fittings, 1981, IBR
approved for §§ 39.2001(i) and
39.6001(k).
(2) [Reserved]
(c) American Petroleum Institute
(API), 1220 L Street NW., Washington,
DC 20005.
(1) API Standard 2000, Venting
Atmospheric and Low-Pressure Storage
Tanks (Non-refrigerated and
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Refrigerated), Third Edition, January
1982 (reaffirmed December 1987)(‘‘API
2000’’), IBR approved for § 39.2011(b).
(2) [Reserved]
(d) ASTM International (ASTM), 100
Barr Harbor Drive, West Conshohocken,
PA 19428–2959.
(1) ASTM F1122–87
(Reapproved1992)—Standard
Specification for Quick Disconnect
Couplings (‘‘ASTM F1122’’), IBR
approved for § 39.2001(k).
(2) ASTM F1271—Standard
Specification for Spill Valves for Use in
Marine Tank Liquid Overpressure
Protection Applications (‘‘ASTM
F1271’’), December 29, 1989, IBR
approved for § 39.2009(a).
(e) International Electrotechnical
Commission (IEC), Bureau Central de la
Commission Electrotechnique
´
Internationale, 3, rue de Varembe, P.O.
Box 131, CH—1211 Geneva 20,
Switzerland.
(1) IEC 60309–1 Plugs, Socket-Outlets
and Couplers for Industrial Purposes—
Part 1: General Requirements, Edition
4.2 2012–06, IBR approved for
§ 39.2009(a).
(2) IEC 60309–2 Plugs, Socket-Outlets
and Couplers for Industrial Purposes—
Part 2: Dimensional Interchangeability
Requirements for Pin and Contact-tube
Accessories, Edition 4.2 2012–05, IBR
approved for § 39.2009(a).
(f) International Maritime
Organization (IMO), 4 Albert
Embankment, London SE1 7SR, United
Kingdom.
(1) International Convention for the
Safety of Life at Sea, Consolidated Text
of the 1974 SOLAS Convention, the
1978 SOLAS Protocol, the 1981 and
1983 SOLAS Amendments (1986)
(‘‘SOLAS’’), IBR approved for
§ 39.2001(e).
(2) [Reserved]
(g) National Electrical Manufacturers
Association (NEMA), 1300 North 17th
Street, Suite 1752, Rosslyn, VA 22209.
(1) ANSI NEMA WD–6—Wiring
Devices, Dimensional Requirements,
1988 (‘‘NEMA WD–6’’), IBR approved
for § 39.2009(a)
(2) [Reserved]
(h) National Fire Protection
Association (NFPA), 1 Batterymarch
Park, Quincy, MA 02169–7471.
(1) NFPA 70—National Electrical
Code, 2011, IBR approved for
§ 39.2009(a).
(2) [Reserved]
(i) Oil Companies International
Marine Forum (OCIMF), 29 Queen
Anne’s Gate, London SWIH 9BU,
England.
(1) International Safety Guide for Oil
Tankers and Terminals, Fifth Edition,
2006 (‘‘ISGOTT’’), IBR approved for
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§§ 39.3001(g), 39.5001(c), 39.6001(g),
and 39.6005(a).
(2) [Reserved]
§ 39.1009 Additional tank vessel vapor
processing unit requirements—TB/ALL.
(a) Vapor piping, fitting, valves,
flanges, and pressure vessels comprising
the construction and installation of a
permanent or portable vapor processing
unit onboard a tank vessel must meet
the marine engineering requirements of
46 CFR chapter I, subchapter F.
(b) Electrical equipment comprising
the construction and installation of a
permanent or portable vapor processing
unit onboard a tank vessel must meet
the electrical engineering requirements
of 46 CFR chapter I, subchapter J.
(c) In addition to complying with the
rules of this part, tank vessels with a
permanent or portable vapor processing
unit must comply with applicable
requirements of 33 CFR part 154,
subpart P.
(d) When differences between the
requirements for vessels contained in 46
CFR chapter I, subchapters F and J and
requirements for facilities contained in
33 CFR part 154, subpart P need to be
resolved, the requirements of 46 CFR
chapter I, subchapters F and J apply,
unless specifically authorized by the
Marine Safety Center.
§ 39.1011 Personnel training
requirements—TB/ALL.
Personnel responsible for operating
the vapor control system (VCS) must
complete a training program prior to the
operation of the system installed
onboard the tank vessel. As part of the
training program, personnel must be
able to demonstrate, through drills and
practical knowledge, the proper VCS
operation procedures for normal and
emergency conditions. The training
program must cover the following
subjects:
(a) Purpose of a VCS;
(b) Principles of the VCS;
(c) Components of the VCS;
(d) Hazards associated with the VCS;
(e) Coast Guard regulations in this
part;
(f) Vapor control operation procedures
during cargo transfer or tank barge
cleaning, including:
(1) Testing and inspection
requirements;
(2) Pre-transfer or pre-cleaning
procedures;
(3) Connection sequence;
(4) Startup procedures; and
(5) Normal operations; and
(g) Emergency procedures.
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§ 39.1013 U.S.-flagged tank vessel
certification procedures for vapor control
system designs—TB/ALL.
(a) For an existing Coast Guardapproved vapor control system (VCS)
that has been operating before July 23,
1990, the tank vessel owner or operator
must submit detailed engineering
drawings, calculations, and
specifications to the Marine Safety
Center (MSC) for review and approval
before modifying the system or
transferring vapor to a facility that was
not approved by the Coast Guard for
that kind of vapor transfer.
(b) For a Coast Guard-approved vessel
VCS that began operating on or after
July 23, 1990, the tank vessel owner or
operator must submit plans,
calculations, and specifications to the
MSC for review and approval before
modifying the system.
(c) A tank vessel owner or operator
must submit plans, calculations, and
specifications for a new tank vessel VCS
to the MSC for review and approval
before installing the system. A
permanent or portable vapor processing
unit onboard a tank vessel will be
reviewed, together with the tank vessel,
as a complete and integrated system.
(d) Once the plan review and
inspection of the tank vessel VCS satisfy
the requirements of this part, the Officer
in Charge, Marine Inspection (OCMI)
will endorse the Certificate of
Inspection for the U.S.-flagged tank
vessel.
§ 39.1015 Foreign-flagged tank vessel
certification procedures for vapor control
system designs—TB/ALL.
As an alternative to meeting the
requirements in 33 CFR 39.1013(a), (b),
and (c), the owner or operator of a
foreign-flagged tank vessel may submit
certification by the classification society
that classifies vessels under their foreign
flags to the Marine Safety Center. Upon
receipt of the certification stating that
the vapor control system (VCS) meets
the requirements of this part, the Officer
in Charge, Marine Inspection (OCMI)
will endorse the vessel’s Certificate of
Compliance for foreign-flagged tank
vessels.
§ 39.1017 Additional certification
procedures for a tank barge vapor
collection system design—B/ALL.
(a) For a tank barge vapor collection
system intended for operation in multibreasted loading using a single facility
vapor connection, the tank barge owner
or operator must submit plans,
calculations, and specifications to the
Marine Safety Center (MSC) for review
and approval before beginning a multibreasted loading operation.
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(b) For a tank barge intended for
collecting vapors emitted from its cargo
tanks during gas-freeing or cleaning
operations at a cleaning facility, the
barge owner or operator must submit the
following items to the MSC for review
and approval:
(1) Stripping system plans and
specifications, except those approved by
the MSC on or before the August 15,
2013; and
(2) Stripping and/or gas-freeing rate
calculations, except those approved by
the MSC on or before the August 15,
2013.
(c) Once the vapor collection system
satisfies the requirements of this part,
the Officer in Charge, Marine Inspection
(OCMI) will endorse the Certificate of
Inspection that the tank barge is
acceptable for collecting vapors during
cleaning operations.
Subpart 39.2000—Equipment and
Installation
tkelley on DSK3SPTVN1PROD with RULES2
§ 39.2001
ALL.
Vapor collection system—TB/
(a) Vapor collection piping must be
fixed piping and the vessel’s vapor
connection must be located as close as
practicable to the loading manifold,
except—
(1) As allowed by the Commandant;
and
(2) A vessel certificated to carry cargo
listed in 46 CFR, part 151, Table 151.05
or part 153, Table 1 may use flexible
hoses no longer than three meters (9.84
feet) for interconnection between fixed
piping onboard the vessel to preserve
segregation of cargo systems. These
flexible hoses must also meet the
requirements in paragraph (i) of this
section, excluding paragraph (i)(5), and
meet the following additional
requirements:
(i) The installation of flexible hoses
must include an isolation valve
mounted on the tank side of the
connection; and
(ii) Hose connections permitted under
paragraph (a)(2) of this section are
exempt from the requirements of
paragraph (h) of this section.
(b) When collecting incompatible
vapors simultaneously, vapors must be
kept separate throughout the entire
vapor collection system.
(c) Vapor collection piping must be
electrically bonded to the hull and must
be electrically continuous.
(d) The vapor collection system must
have a mechanism to eliminate liquid
condensation, such as draining and
collecting liquid from each low point in
the line.
(e) For a tankship that has an inert gas
system, a mechanism must be in place
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to isolate the inert gas supply from the
vapor control system (VCS). The inert
gas main isolation valve required by
chapter II–2, Regulation 62.10.8 of
SOLAS (incorporated by reference, see
46 CFR 39.1005), may be used to satisfy
this requirement.
(f) The vapor collection system must
not interfere with the proper operation
of the cargo tank venting system.
(g) The tank vessel owner or operator
must install an isolation valve capable
of manual operation. It must be located
at the vessel vapor connection and must
clearly show whether the valve is in the
open or closed position via an indicator,
valve handle, or valve stem.
(h) The last 1.0 meter (3.3 feet) of
vapor piping upstream of the vessel
vapor connection and each end of a
vapor hose must be—
(1) Painted in the sequence of red/
yellow/red. The width of the red bands
must be 0.1 meter (0.33 foot) and the
width of the middle yellow band must
be 0.8 meter (2.64 feet); and
(2) Labeled with the word ‘‘VAPOR’’
painted in black letters at least 50.8
millimeters (2 inches) high.
(i) Hoses that transfer vapors must
meet the following requirements:
(1) Have a design burst pressure of at
least 25 pounds per square inch gauge
(psig);
(2) Have a maximum allowable
working pressure no less than 5 psig;
(3) Be capable of withstanding at least
a 2.0 pounds per square inch (psi)
vacuum without collapsing or
constricting;
(4) Be electrically continuous with a
maximum resistance of 10,000 ohms;
(5) Have flanges with—
(i) A bolthole arrangement complying
with the requirements for 150 pound
class ANSI B16.5 flanges (incorporated
by reference, see 46 CFR 39.1005); and
(ii) One or more 15.9 millimeter
(0.625 inch) diameter hole(s) located
midway between boltholes and in line
with the bolthole pattern; and
(6) Be abrasion and kinking resistant.
(j) Each vessel vapor connection
flange face must have a permanent stud
projecting outward that has a 12.7
millimeter (0.5 inch) diameter and is at
least 25.4 millimeters (1 inch) long. It
must be located at the top of the flange
face, midway between boltholes, and in
line with the bolthole pattern.
(k) Quick disconnect couplings
(QDCs) may be used instead of flanges
at the flexible hose connection and fixed
piping on tankships provided they meet
ASTM F1122 (incorporated by
reference, see 46 CFR 39.1005) and are
designed as ‘‘Standard Class QDC.’’
(l) Hose saddles that provide adequate
support to prevent kinking or collapse
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of hoses must accompany vapor hose
handling equipment.
(m) For cargoes that have toxic
properties, listed in 46 CFR Table
151.05 with the ‘‘Special requirements’’
column referring to 46 CFR 151.50–5, an
overfill alarm and shutdown system that
meet the requirements of 46 CFR
39.2007(a), 39.2009(a), or 39.2009(b)
must be used for primary overfill
protection. If the vessel is also equipped
with spill valves or rupture disks, their
setpoints must be set higher than the
vessel’s pressure relief valve setting as
required by 46 CFR 39.2009(a)(3).
§ 39.2003
Cargo gauging system—TB/ALL.
(a) A cargo tank of the tank vessel
connected to a vapor collection system
must be equipped with a permanent or
portable cargo gauging device that—
(1) Is a closed type as defined in 46
CFR 151.15.10(c) that does not require
opening the tank to the atmosphere
during cargo transfer;
(2) Allows the operator to determine
the level of liquid in the tank for the full
range of liquid levels in the tank;
(3) Has an indicator for the level of
liquid in the tank that is located where
cargo transfer is controlled; and
(4) If portable, is installed on the tank
during the entire transfer operation.
(b) Each cargo tank of a tank barge
must have a high-level indicating
device, unless the barge complies with
46 CFR 39.2009(a). The high-level
indicating device must—
(1) Indicate visually the level of liquid
in the cargo tank when the liquid level
is within a range of 1 meter (3.28 feet)
of the top of the tank;
(2) Show a permanent mark to
indicate the maximum liquid level
permitted under 46 CFR 39.3001(e) at
even keel conditions; and
(3) Be visible from all cargo control
areas.
§ 39.2007 Tankship liquid overfill
protection—T/ALL.
(a) Each cargo tank of a tankship must
be equipped with an intrinsically safe
high-level alarm and a tank overfill
alarm.
(b) If installed after July 23, 1990, the
high-level alarm and tank overfill alarm
required by paragraph (a) of this section
must—
(1) Be independent of each other;
(2) Activate an alarm in the event of
loss of power to the alarm system;
(3) Activate an alarm during the
failure of electrical circuitry to the tank
level sensor; and
(4) Be able to be verified at the tank
for proper operation prior to each
transfer. This procedure may be
achieved with the use of an electronic
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self-testing feature that monitors the
condition of the alarm circuitry and
sensor.
(c) The high-level alarm required by
paragraph (a) of this section must—
(1) Activate an alarm once the cargo
level reaches 95 percent of the tank
capacity or higher, but before the tank
overfill alarm;
(2) Be identified with the legend
‘‘High-level Alarm’’ in black letters at
least 50.8 millimeters (2 inches) high on
a white background; and
(3) Activate a visible and audible
alarm so that it can be seen and heard
on the vessel where cargo transfer is
controlled.
(d) The tank overfill alarm required by
paragraph (a) of this section must—
(1) Be independent of the cargo
gauging system;
(2) Be identified with the legend
‘‘TANK OVERFILL ALARM’’ in black
letters at least 50.8 millimeters (2
inches) high on a white background;
(3) Activate a visible and audible
alarm so that it can be seen and heard
on the vessel where cargo transfer is
controlled and in the cargo deck area;
and
(4) Activate an alarm early enough to
allow the person in charge of transfer
operations to stop the cargo transfer
before the tank overflows.
(e) If a spill valve is installed on a
cargo tank fitted with a vapor collection
system, it must meet the requirements of
46 CFR 39.2009(c).
(f) If a rupture disk is installed on a
cargo tank fitted with a vapor collection
system, it must meet the requirements of
46 CFR 39.2009(d).
tkelley on DSK3SPTVN1PROD with RULES2
§ 39.2009 Tank barge liquid overfill
protection—B/ALL.
(a) Each cargo tank of a tank barge
must have one of the following liquid
overfill protection arrangements:
(1) A system meeting the
requirements of 46 CFR 39.2007 that—
(i) Includes a self-contained power
supply;
(ii) Is powered by generators on the
barge; or
(iii) Receives power from a facility
and is fitted with a shore tie cable and
a 120-volt, 20-ampere explosion-proof
plug that meets—
(A) ANSI NEMA WD–6 (incorporated
by reference, see 46 CFR 39.1005);
(B) NFPA 70, Articles 406.9 and 501–
145 (incorporated by reference, see 46
CFR 39.1005); and
(C) 46 CFR 111.105–9;
(2) An intrinsically safe overfill
control system that—
(i) Is independent of the cargo-gauging
device required by 46 CFR 39.2003(a);
(ii) Activates an alarm and automatic
shutdown system at the facility overfill
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control panel 60 seconds before the tank
is 100 percent liquid-full during a
facility-to-vessel cargo transfer;
(iii) Activates an alarm and automatic
shutdown system on the vessel
discharging cargo 60 seconds before the
tank is 100 percent liquid-full during a
vessel-to-vessel cargo transfer;
(iv) Can be inspected at the tank for
proper operation prior to each loading;
(v) Consists of components that,
individually or in series, will not
generate or store a total of more than 1.2
volts (V), 0.1 amperes (A), 25 megawatts
(MW), or 20 microJoules (mJ);
(vi) Has at least one tank overfill
sensor switch per cargo tank that is
designed to activate an alarm when its
normally closed contacts are open;
(vii) Has all tank overfill sensor
switches connected in series;
(viii) Has interconnecting cabling that
meets 46 CFR 111.105–11(b) and (d),
and 46 CFR 111.105–17(a); and
(ix) Has a male plug with a five-wire,
16–A connector body meeting IEC
60309–1 and IEC 60309–2 (both
incorporated by reference, see 46 CFR
39.1005), that is—
(A) Configured with pins S2 and R1
for the tank overfill sensor circuit, pin
G connected to the cabling shield, and
pins N and T3 reserved for an optional
high-level alarm circuit meeting the
requirements of this paragraph; and
(B) Labeled ‘‘Connector for Barge
Overflow Control System’’ and labeled
with the total inductance and
capacitance of the connected switches
and cabling;
(3) A spill valve that meets ASTM
F1271 requirements (incorporated by
reference, see 46 CFR 39.1005), and—
(i) Relieves at a predetermined
pressure higher than the pressure at
which the pressure relief valves meeting
the requirements of 46 CFR 39.2011
operate;
(ii) Limits the maximum pressure at
the top of the cargo tank during liquid
overfill to not more than the maximum
design working pressure for the tank
when at the maximum loading rate for
the tank; and
(iii) Has a means to prevent opening
due to cargo sloshing while the vessel
is in ocean or coastwise service; or
(4) A rupture disk arrangement that
meets paragraphs (a)(3)(i), (ii), and (iii)
of this section and is approved by the
Commandant.
(b) A tank barge authorized to carry a
cargo having toxic properties, meaning
they are listed in 46 CFR Table 151.05
with the ‘‘Special requirements’’
column referring to 46 CFR 151.50–5,
must comply with the requirements of
46 CFR 39.2001(m).
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§ 39.2011 Vapor overpressure and vacuum
protection—TB/ALL.
(a) The cargo tank venting system
required by 46 CFR 32.55 must—
(1) Be capable of discharging cargo
vapor at the maximum transfer rate plus
the vapor growth for the cargo such that
the pressure in the vapor space of each
tank connected to the vapor control
system (VCS) does not exceed—
(i) The maximum design working
pressure for the tank; or
(ii) If a spill valve or rupture disk is
fitted, the pressure at which the device
operates;
(2) Relieve at a pressure
corresponding to a pressure in the cargo
tank vapor space not less than 1.0
pounds per square inch gauge (psig);
(3) Prevent a vacuum, which
generates in any tank connected to the
vapor collection system during the
withdrawal of cargo or vapor at
maximum rates, in a cargo tank vapor
space from exceeding the maximum
design vacuum; and
(4) Not relieve at a vacuum
corresponding to a vacuum in the cargo
tank vapor space between 14.7 pounds
per square inch absolute (psia) (0 psig)
and 14.2 psia (¥0.5 psig).
(b) Each pressure-vacuum relief valve
must—
(1) Be of a type approved under 46
CFR 162.017, for the pressure and
vacuum relief setting desired;
(2) Be tested for venting capacity in
accordance with paragraph 1.5.1.3 of
API 2000 (incorporated by reference, see
46 CFR 39.1005). The test must be
carried out with a flame screen fitted at
the vacuum relief opening and at the
discharge opening if the pressurevacuum relief valve is not designed to
ensure a minimum vapor discharge
velocity of 30 meters (98.4 feet) per
second; and
(3) If installed after July 23, 1991,
have a mechanism to check that it
operates freely and does not remain in
the open position.
(c) A liquid filled pressure-vacuum
breaker may be used for vapor
overpressure and vacuum protection if
the vessel owner or operator obtains the
prior written approval of the
Commandant.
(d) Vapor growth must be calculated
following the Marine Safety Center
guidelines available in Coast Guard VCS
guidance at https://homeport.uscg.mil, or
as specifically approved in writing by
the Commandant after consultation with
the Marine Safety Center.
§ 39.2013 High and low vapor pressure
protection for tankships—T/ALL.
Each tankship with a vapor collection
system must be fitted with a pressure-
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sensing device, located as close as
practicable to the vessel vapor
connection, that measures the pressure
in the main vapor collection line,
which—
(a) Has a pressure indicator located on
the tankship where the cargo transfer is
controlled; and
(b) Has a high-pressure and a lowpressure alarm that—
(1) Gives an audible and a visible
warning on the vessel where the cargo
transfer is controlled;
(2) Activates an alarm when the
pressure-sensing device measures a high
pressure of not more than 90 percent of
the lowest pressure relief valve setting
in the cargo tank venting system; and
(3) Activates an alarm when the
pressure-sensing device measures a low
pressure of not less than 0.144 pounds
per square inch gauge (psig) for an
inerted tankship, or the lowest vacuum
relief valve setting in the cargo tank
venting system for a non-inerted
tankship.
§ 39.2014
TB/ALL.
Polymerizing cargoes safety—
(a) Common vapor headers for
polymerizing cargoes must be
constructed with adequate means to
permit internal examination of vent
headers.
(b) Vapor piping systems and
pressure-vacuum valves that are used
for polymerizing cargoes must be
inspected internally at least annually.
(c) Pressure-vacuum valves and spill
valves which are used for polymerizing
cargoes must be tested for proper
movement prior to each transfer.
§ 39.2015 Tank barge pressure-vacuum
indicating device—B/ALL.
A fixed pressure-sensing device must
be installed as close as practicable to the
vessel vapor connection on a tank barge
with a vapor collection system. The
pressure-sensing device must measure
the pressure vacuum in the main vapor
collection line and have a pressure
indicator located where the cargo
transfer is controlled.
Subpart 39.3000—Vapor Collection
Operations During Cargo Transfer
tkelley on DSK3SPTVN1PROD with RULES2
§ 39.3001 Operational requirements for
vapor control systems during cargo
transfer—TB/ALL.
(a) Vapor from a tank vessel may not
be transferred to a facility in the United
States, or vapor from a facility storage
tank may not be transferred to a tank
vessel, unless the facility’s marine vapor
control system (VCS) is certified by a
certifying entity as meeting the
requirements of 33 CFR part 154,
subpart P and the facility’s facility
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operations manual is marked by the
local Coast Guard Captain of the Port
(COTP) as required by 33 CFR
154.325(d).
(b) Vapor from a tank vessel may not
be transferred to a vessel that does not
have its certificate of inspection or
certificate of compliance endorsed as
meeting the requirements of this part
and for controlling vapor of the cargo
being transferred.
(c) For each cargo transferred using a
vapor collection system, the pressure
drop through the vapor collection
system from the most remote cargo tank
to the vessel vapor connection,
including vapor hoses if used by the
vessel, must be—
(1) Calculated at the maximum
transfer rate and at lesser transfer rates;
(2) Calculated using a density
estimate for the cargo vapor and air
mixture, or vapor and inert gas mixture,
based on a partial pressure (partial
molar volumes) method for the mixture,
assuming ideal gas law conditions;
(3) Calculated using a vapor growth
rate as stated in 46 CFR 39.2011(d) for
the cargo being transferred; and
(4) Included in the vessel’s transfer
procedures as a table or graph, showing
the liquid transfer rate versus the
pressure drop.
(d) The rate of cargo transfer must not
exceed the maximum allowable transfer
rate as determined by the lesser of the
following:
(1) Eighty percent of the total venting
capacity of the pressure relief valves in
the cargo tank venting system when
relieving at the set pressure.
(2) The total vacuum relieving
capacity of the vacuum relief valves in
the cargo tank venting system when
relieving at the set pressure.
(3) For a given pressure at the facility
vapor connection, or if vessel-to-vessel
transfer at the vapor connection of the
service vessel, then the rate based on
pressure drop calculations at which the
pressure in any cargo tank connected to
the vapor collection system exceeds 80
percent of the setting of any pressure
relief valve in the cargo tank venting
system.
(e) Cargo tanks must not be filled
higher than—
(1) 98.5 percent of the cargo tank
volume; or
(2) The level at which an overfill
alarm complying with 46 CFR 39.2007
or 39.2009(a)(2) is set.
(f) A cargo tank should remain sealed
from the atmosphere during cargo
transfer operations. The cargo tank may
only be opened temporarily for gauging
or sampling while the tank vessel is
connected to a VCS as long as the
following conditions are met:
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(1) The cargo tank is not being filled
or no vapor is being transferred into the
cargo tank;
(2) For cargo loading, any pressure in
the cargo tank vapor space is first
reduced to atmospheric pressure by the
VCS, except when the tank is inerted;
(3) The cargo is not required to be
closed or restricted gauged by 46 CFR
part 151, Table 151.05 or part 153, Table
1; and
(4) For static accumulating cargo, all
metallic equipment used in sampling or
gauging must be electrically bonded to
the vessel and remain bonded to the
vessel until it is removed from the tank,
and if the tank is not inerted, 30
minutes must have elapsed after any
cargo transfer to the tank is stopped,
before the equipment is put into the
tank.
(g) For static accumulating cargo, the
initial transfer rate must be controlled in
accordance with OCIMF ISGOTT
Section 11.1.7 (incorporated by
reference, see 46 CFR 39.1005), in order
to minimize the development of a static
electrical charge.
(h) If cargo vapor is collected by a
facility that requires the vapor from the
vessel to be inerted in accordance with
33 CFR 154.2105, the oxygen content in
the vapor space of each cargo tank
connected to the vapor collection
system must not exceed 60 percent by
volume of the cargo’s minimum oxygen
concentration for combustion (MOCC),
or 8 percent by volume for vapor of
crude oil, gasoline blends, or benzene,
at the start of cargo transfer. The oxygen
content of each tank, or each area of a
tank formed by each partial bulkhead,
must be measured at a point 1.0 meter
(3.28 feet) below the tank top and at a
point equal to one-half of the ullage.
(i) If the vessel is equipped with an
inert gas system, the isolation valve
required by 46 CFR 39.2001(e) must
remain closed during vapor transfer.
(j) Unless equipped with an automatic
self-test and circuit-monitoring feature,
each high-level alarm and tank overfill
alarm on a cargo tank being loaded,
required by 46 CFR 39.2007 or 39.2009,
must be tested at the tank for proper
operation within 24 hours prior to the
start of cargo transfer.
Subpart 39.4000—Vessel-to-Vessel
Transfers Using Vapor Balancing
§ 39.4001 General requirements for vapor
balancing—TB/ALL.
(a) Vessels using vapor balancing
while conducting a vessel-to-vessel
transfer operation, directly or through a
shore loop, must meet the requirements
of this subpart in addition to the
requirements of 46 CFR part 39,
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subparts 39.1000, 39.2000, and 39.3000.
Arrangements other than vapor
balancing used to control vapor
emissions during a vessel-to-vessel
transfer operation must receive approval
from the Commandant.
(b) A vapor balancing operation must
receive approval from the Commandant
to use a compressor or blower to assist
vapor transfer.
(c) Vapor balancing is prohibited
when the cargo tanks on a vessel
discharging cargo are inerted and the
cargo tanks on a vessel receiving cargo
are not inerted.
(d) A vessel that intends to collect
vapors (during a vessel-to-vessel transfer
operation) from cargoes not previously
approved must receive specific approval
from the Commandant before beginning
transfer operations.
tkelley on DSK3SPTVN1PROD with RULES2
§ 39.4003 Design and equipment for vapor
balancing—TB/ALL.
(a) During transfer operations, if the
cargo tanks are inerted on a vessel
discharging cargo to a receiving vessel
with inerted cargo tanks, the service
vessel must—
(1) Inert the vapor transfer hose prior
to transferring cargo vapor; and
(2) Have an oxygen analyzer with a
sensor or sampling connection fitted
within 3 meters (9.74 feet) of the vessel
vapor connection that—
(i) Activates a visible and an audible
alarm on the service vessel where cargo
transfer is controlled when the oxygen
content in the vapor collection system
exceeds 60 percent by volume of the
cargo’s minimum oxygen concentration
for combustion (MOCC), or 8 percent by
volume for vapor of crude oil, gasoline
blends, or benzene;
(ii) Has an oxygen concentration
indicator located on the service vessel
where the cargo transfer is controlled;
and
(iii) Has a connection for injecting a
span gas of known concentration for
calibration and testing of the oxygen
analyzer.
(b) If the cargo tanks are not inerted
on a vessel discharging cargo during
transfer operations, and the cargo is
flammable or combustible, the vapor
collection line on the service vessel
must be fitted with a detonation arrester
that meets the requirements of 33 CFR
154.2106, and be located within 3
meters (9.74 feet) of the vessel vapor
connection.
(c) An electrical insulating flange or
one length of non-conductive hose must
be provided between the vessel vapor
connection on each vessel operating a
vessel-to-vessel cargo transfer.
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§ 39.4005 Operational requirements for
vapor balancing—TB/ALL.
(a) During a vessel-to-vessel transfer
operation, each cargo tank being loaded
must be connected by the vapor
collection system to a cargo tank that is
being discharged.
(b) If the cargo tanks on both the
vessel discharging cargo and the vessel
receiving cargo are inerted, the
following requirements must be met:
(1) Each tank on a vessel receiving
cargo, which is connected to the vapor
collection system, must be tested prior
to cargo transfer to ensure that the
oxygen content in the vapor space does
not exceed 60 percent by volume of the
cargo’s minimum oxygen concentration
for combustion (MOCC), or 8 percent by
volume for vapor of crude oil, gasoline
blends, or benzene. The oxygen content
of each tank, or each area of a tank
formed by each partial bulkhead, must
be measured at a point 1 meter (3.28
feet) below the tank top and at a point
equal to one-half of the ullage;
(2) Prior to starting transfer
operations, the oxygen analyzer
required by 46 CFR 39.4003(a) must be
tested for proper operation;
(3) During transfer operations the
oxygen content of vapors being
transferred must be continuously
monitored;
(4) Cargo transfer must be terminated
if the oxygen content exceeds 60 percent
by volume of the cargo’s MOCC, or 8
percent by volume for vapor of crude
oil, gasoline blends, or benzene;
(5) Transfer operations may resume
once the oxygen content in the tanks of
the vessel receiving cargo is reduced to
60 percent by volume or less of the
cargo’s MOCC, or 8 percent by volume
or less for vapor of crude oil, gasoline
blends, or benzene; and
(6) Prior to starting vapor transfer
operations, the vapor transfer hose must
be purged of air and inerted.
(c) The isolation valve located on the
service vessel required by 46 CFR
39.2001(g) must not be opened until the
pressure in the vapor collection system
on the vessel receiving cargo exceeds
the pressure in the vapor collection
system on the vessel discharging cargo.
(d) The vessel discharging cargo must
control the cargo transfer rate so that the
transfer rate does not exceed—
(1) The authorized maximum
discharge rate of the vessel discharging
cargo;
(2) The authorized maximum loading
rate of the vessel receiving cargo; or
(3) The processing rate of the
approved vessel vapor processing
system, if one is used to process the
vapor collected during the transfer
operations.
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(e) The pressure in the vapor space of
any cargo tank connected to the vapor
collection line on either the vessel
receiving cargo or the vessel discharging
cargo must not exceed 80 percent of the
lowest setting of any pressure relief
valve during ballasting or cargo transfer.
(f) Impressed current cathodic
protection systems must be de-energized
during cargo transfer operations.
(g) Tank washing is prohibited unless
the cargo tanks on both the vessel
discharging cargo and the vessel
receiving cargo are inerted, or the tank
is isolated from the vapor collection
line.
Subpart 39.5000—Multi-breasted
Loading Using a Single Facility Vapor
Connection
§ 39.5001 General requirements for multibreasted loading—B/CLBR.
(a) Each barge must be owned or
operated by the same entity and must
have an approved vapor control system
(VCS).
(b) There must be only one crossover
vapor hose and it must—
(1) Comply with 46 CFR 39.2001(h)
and (i);
(2) Have a diameter at least as that of
the largest pipe in the outboard barge’s
VCS, and
(3) If it extends more than 25 feet
(7.62 meters) between the two barges
during the transfer operation, it must be
as short as is practicable, safe for the
conditions, supported off the vessels’
decks, and its pressure drop
calculations must be approved for its
length by the Marine Safety Center
(MSC), or reapproved by the MSC if
existing approval was based on a 25-foot
hose.
(c) The hazards associated with bargeto-barge or barge-to-shore electric
currents must be controlled in
accordance with sections 11.9 or 17.5 of
OCIMF ISGOTT (incorporated by
reference, see 46 CFR 39.1005).
(d) The cargo transfer procedures
must reflect the procedures to align and
disconnect a facility VCS to and from an
inboard barge, and alternately, to and
from an outboard barge through the
vapor cross-over hose and the inboard
barge’s vapor header, or ‘‘dummy’’
header. This must include proper
connections for the facility VCS’s alarm/
shutdown system to the alarm/
shutdown system of the barge being
loaded at the time.
(e) Calculations for multi-breasted
loading must consider additional
pressure drops across the barges’ vapor
collection systems and the cross vapor
hose and must be reviewed and
approved by the MSC per 46 CFR
39.1017(a).
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(f) Barge owners and operators must
comply with any additional operational
requirements imposed by the local
Captain of the Port (COTP) in whose
zone the shore facility is located. These
facilities’ VCSs must be certified for
conducting such an operation.
§ 39.5003 Additional requirements for
multi-breasted loading using an inboard
barge vapor collection system—B/CLBR.
(a) Each barge must have at least one
liquid overfill protection system that
fulfills the requirements of 46 CFR
39.2009.
(b) The vapor header of an inboard
barge that is used during outboard barge
loading must—
(1) Be aligned with the vapor header
of the outboard barge;
(2) Have a diameter at least as large as
the diameter of the largest pipe in the
vapor collection system of the outboard
barge; and
(3) Be marked in accordance with 46
CFR 39.2001(h).
(c) A licensed tankerman, trained in
and familiar with multi-breasted loading
operations, must be onboard each barge
during transfer operations. The
tankerman serves as the barge person-incharge (PIC). During transfer operations,
the barge PICs must maintain constant
communication with each other as well
as with the facility PIC.
(d) If multi-breasted loading will be
conducted using more than one liquid
transfer hose from the shore facility, the
facility must be capable of activating the
emergency shutdown system required
by 33 CFR 154.550. This will
automatically stop the cargo flow to
each transfer hose simultaneously, in
the event an upset condition occurs that
closes the remotely operated cargo
vapor shutoff valve in the facility’s
vapor control system. Multi-breasted
loading is prohibited unless the shore
facility can comply with this
requirement.
tkelley on DSK3SPTVN1PROD with RULES2
§ 39.5005 Additional requirements for
multi-breasted loading using a ‘‘dummy’’
vapor header—B/CLBR.
(a) Each inboard barge ‘‘dummy’’
header used during outboard barge
loading must—
(1) Be aligned with the vapor header
of the outboard barge;
(2) Have a diameter at least as large as
the diameter of the largest pipe in the
vapor collection system of the outboard
barge;
(3) Be marked in accordance with 46
CFR 39.2001(h); and
(4) Meet the same design and
installation requirements for the vapor
collection piping onboard the same
barge.
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(b) Flanges must meet the same design
and installation requirements for flanges
in the vapor collection system onboard
the same barge.
(c) A stud must be permanently
attached, as required in 46 CFR
39.2001(j), to the vapor connection
flange on the ‘‘dummy’’ header.
Subpart 39.6000—Tank Barge Cleaning
Operations with Vapor Collection
§ 39.6001 Design and equipment of vapor
collection and stripping systems—B/ALL.
(a) Each barge engaged in cleaning
operations at an approved cleaning
facility must have a conductive fixed
stripping line installed in each cargo
tank. The line must extend to the low
point of each cargo tank, extend through
and be welded to the top of the cargo
tank, and terminate above deck with a
full port valve plugged at the open end.
(b) An existing fixed stripping system
may be used instead of the stripping
line required in paragraph (a) of this
section.
(c) Each stripping line must be labeled
at an on-deck location with the words
‘‘Stripping Line-Tank’’ followed by the
tank’s number, name, or location.
(d) Vapors may be collected from the
barge’s cargo tanks through a common
fixed vapor header, through the fixed
liquid cargo header, or through flanged
flexible hoses located at the top of each
cargo tank.
(e) The vapor collection system must
not interfere with the proper operation
of the cargo tank venting system.
(f) A barge being gas-freed by a fluid
displacement system must fulfill the
following requirements:
(1) If the fluid medium is a
compressible fluid, such as inert gas, it
must be injected into the barge’s cargo
tanks through a common fixed vapor
header, through the fixed liquid cargo
header, or through a flexible hoses
flanged to a connection located at the
top of each cargo tank;
(2) If the fluid medium is a noncompressible fluid, such as water, it
must be injected into the barge’s cargo
tanks through the fixed liquid cargo
header only; and
(3) If the fluid medium is a noncompressible fluid, such as water, the
barge must be equipped with a liquid
overfill protection arrangement and
fulfill the requirements for tank barge
liquid overfill protection contained in
46 CFR 39.2009.
(g) The barge vapor connection must
be electrically insulated from the facility
vapor connection and the fluid injection
connection must be electrically
insulated from the fluid injection
source, if fitted, in accordance with
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OCIMF ISGOTT section 17.5
(incorporated by reference, see 46 CFR
39.1005).
(h) Vapor collection piping must be
electrically bonded to the barge hull and
must be electrically continuous.
(i) All equipment used on the barge
during cleaning operations must be
electrically bonded to the barge and
tested to ensure electrical continuity
prior to each use.
(j) Hoses used for the transfer of
vapors during cleaning operations must
meet the requirements of 46 CFR
39.2001(i) and have markings as
required in 46 CFR 39.2001(h).
(k) Hoses used for the transfer of
liquids during cleaning operations
must—
(1) Have a designed burst pressure of
at least 600 pounds per square inch
gauge (psig);
(2) Have a maximum allowable
working pressure of at least 150 psig;
(3) Be capable of withstanding at least
the maximum vacuum rating of the
cleaning facility’s vapor-moving device
without collapsing or constricting;
(4) Be electrically continuous with a
maximum resistance of 10,000 ohms;
(5) Have flanges with a bolthole
arrangement complying with the
requirements for 150 pound class ANSI
B16.5 flanges (incorporated by
reference, see 46 CFR 39.1005); and
(6) Be abrasion and kinking resistant
and compatible with the liquids being
transferred.
(l) If a hose is used to transfer either
vapor or liquid from the barge during
cleaning operations, hose saddles that
provide adequate support to prevent the
collapse or kinking of hoses must
accompany hose handling equipment.
§ 39.6003 Overpressure and
underpressure protection during stripping
or gas-freeing operations—B/ALL.
(a) The volumetric flow rates during
stripping or gas-freeing operations must
be limited within a range such that the
cargo tank venting system required by
46 CFR 32.55 will keep the cargo tank
within its maximum design working
pressure or the maximum design
vacuum.
(b) Each barge must be fitted with a
means for connecting the pressuresensing and pressure-indicating devices
required by 33 CFR 154.2203(g) and (o)
on each cargo tank top, or on the
common vapor header provided that
pressures measured by the devices are
adjusted to compensate for the pressure
drop across the vapor piping from the
cargo tank to the devices. The valve for
the connection point must be labeled
‘‘Pressure Sensor/indicator
Connection.’’
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(c) For stripping operations with
closed cargo tanks, the maximum
stripping rate must not exceed the
volumetric flow capacity of the vacuum
relief valve protecting the cargo tank.
§ 39.6005 Inspection prior to conducting
gas-freeing operations—B/ALL.
(a) The following inspections must be
conducted by the barge person in charge
prior to commencing gas-freeing
operations, and show that—
(1) Each part of the barge’s vapor
collection system is aligned to allow
vapor to flow to a cleaning facility’s
vapor control system (VCS);
(2) If a fluid displacement system is
used to conduct gas-freeing operations—
(i) The fluid supply line is connected
to the fluid injection connection; and
(ii) The maximum fluid injection rate
is determined in accordance with 46
CFR 39.6007(c)(2);
(3) The maximum stripping or gasfreeing rate is determined in accordance
with 46 CFR 39.6003(c) or 39.6007(c),
respectively, and adequate openings
required by 46 CFR 39.6007(c)(1) are
available and identified;
(4) The pressure-sensing and
pressure-indicating devices required by
33 CFR 154.2203 are connected as
required by 46 CFR 39.6003(b);
(5) The maximum and minimum
operating pressures of the barge being
cleaned are determined;
(6) Unrepaired loose covers, kinks,
bulges, gouges, cuts, slashes, soft spots,
or any other defects which would
permit the discharge of vapors through
the vapor recovery hose material must
be detected during inspection and
repaired prior to operation;
(7) The facility vapor connection is
electrically insulated from the barge
vapor connection and the fluid injection
connection is electrically insulated from
the fluid injection source, if fitted, in
accordance with OCIMF ISGOTT
section 17.5 (incorporated by reference,
see 46 CFR 39.1005); and
(8) All equipment is bonded in
accordance with 46 CFR 39.6001(h).
§ 39.6007 Operational requirements for
tank barge cleaning—B/ALL.
(a) During cleaning operations, vapors
from a tank barge cannot be transferred
to a cleaning facility which does not
have a marine vapor control system
(VCS) certified by a certifying entity,
and its facility operations manual
endorsed by the Captain of the Port
(COTP) as meeting the requirements of
33 CFR part 154, subpart P.
(b) Prior to commencing stripping
operations, the maximum allowable
stripping rate must be determined. The
maximum allowable stripping rate must
not exceed the volumetric flow capacity
of the vacuum relief valve protecting the
cargo tank.
(c) The maximum gas-freeing rate is
determined by the following:
(1) For a vacuum displacement
system—
(i) The maximum allowable gasfreeing rate is a function of the area
open to the atmosphere for the cargo
tank being gas-freed. The area open to
the atmosphere must be large enough to
maintain the pressure in the cargo tank
being gas-freed at or above 14.5 pounds
per square inch absolute (psia) (¥0.2
pounds per square inch gauge (psig));
(ii) The maximum allowable gasfreeing rate must be calculated from
Table 1 of this section, using the area
open to the atmosphere for the cargo
tank being gas-freed as the entering
determination;
(2) For a fluid displacement system,
the maximum allowable gas-freeing rate
is determined by the lesser of the
following:
(i) Eighty percent of the total venting
capacity of the pressure relief valve in
the cargo tank venting system when
relieving at its set pressure;
(ii) Eighty percent of the total vacuum
relieving capacity of the vacuum relief
valve in the cargo tank venting system
when relieving at its set pressure; or
(iii) The rate based on pressure drop
calculations at which, for a given
pressure at the facility vapor
connection, the pressure in the cargo
tank being gas-freed exceeds 80 percent
of the setting of any pressure relief valve
in the cargo tank venting system.
(d) Any hatch and/or fitting used to
calculate the minimum area required to
be open to the atmosphere must be
opened and secured in such a manner
as to prevent accidental closure during
gas freeing. All flame screens for the
hatch and/or fitting opened must be
removed in order to allow for maximum
airflow. The hatch and/or fitting must
be secured open before the pressure in
the cargo tank falls below 10 percent of
the highest setting of any of the barge’s
vacuum relief valves.
(e) ‘‘Do Not Close Hatch/Fitting’’ signs
must be conspicuously posted near the
hatch and/or fitting opened during gasfreeing operations.
(f) To minimize the dangers of static
electricity, all equipment used on the
barge during gas-freeing and cleaning
operations must be electrically bonded
to the barge and tested to ensure
electrical continuity before each use.
(g) If the barge is equipped with an
inert gas system, the inert gas main
isolation valve must remain closed
during cleaning operations.
(h) Vapors from incompatible cargoes
that are collected simultaneously must
be kept separated throughout the barge’s
entire vapor collection system.
Chemical compatibility must be
determined in accordance with the
procedures contained in 46 CFR part
150, part A.
TABLE 1—MINIMUM OPEN AREA FOR BARGE CLEANING HATCHES
Air flow (CFS)
(cubic feet/
second)
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Air flow (CFM)
(cubic feet/minute)
500 ...................................................................................................
600 ...................................................................................................
700 ...................................................................................................
800 ...................................................................................................
900 ...................................................................................................
1000 .................................................................................................
1100 .................................................................................................
1200 .................................................................................................
1300 .................................................................................................
1400 .................................................................................................
1500 .................................................................................................
1600 .................................................................................................
1700 .................................................................................................
1800 .................................................................................................
1900 .................................................................................................
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26.7
28.3
30.0
31.7
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Diameter
opening
(inches)
Open area
(square inches)
10.7
12.8
15.0
17.1
19.3
21.4
23.6
25.7
27.8
30.0
32.1
34.3
36.4
38.5
40.7
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(inches)
3.7
4.0
4.4
4.7
5.0
5.2
5.5
5.7
6.0
6.2
6.4
6.6
6.8
7.0
7.2
3.3
3.6
3.9
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5.3
5.5
5.7
5.9
6.0
6.2
6.4
Federal Register / Vol. 78, No. 136 / Tuesday, July 16, 2013 / Rules and Regulations
42651
TABLE 1—MINIMUM OPEN AREA FOR BARGE CLEANING HATCHES—Continued
Air flow (CFS)
(cubic feet/
second)
Air flow (CFM)
(cubic feet/minute)
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
3100
3200
3300
3400
3500
3600
3700
3800
3900
4000
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
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.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
§ 39.6009 Barge person in charge:
Designation and qualifications—B/ALL.
33.3
35.0
36.7
38.3
40.0
41.7
43.3
45.0
46.7
48.3
50.0
51.7
53.3
55.0
56.7
58.3
60.0
61.7
63.3
65.0
66.7
155.700 and 33 CFR 155.710(a)(2) apply
to the barge person in charge.
The designation and qualification
requirements contained in 33 CFR
Diameter
opening
(inches)
Open area
(square inches)
42.8
45.0
47.1
49.3
51.4
53.5
55.7
57.8
60.0
62.1
64.2
66.4
68.5
70.7
72.8
75.0
77.1
79.2
81.4
83.5
85.7
Square opening
(inches)
7.4
7.6
7.7
7.9
8.1
8.3
8.4
8.6
8.7
8.9
9.0
9.2
9.3
9.5
9.6
9.8
9.9
10.0
10.2
10.3
10.4
Dated: June 25, 2013.
J.G. Lantz,
Director of Commercial Regulations and
Standards, U. S. Coast Guard.
[FR Doc. 2013–15808 Filed 7–15–13; 8:45 am]
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7.2
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7.5
7.6
7.7
7.9
8.0
8.1
8.3
8.4
8.5
8.7
8.8
8.9
9.0
9.1
9.3
Agencies
[Federal Register Volume 78, Number 136 (Tuesday, July 16, 2013)]
[Rules and Regulations]
[Pages 42595-42651]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2013-15808]
[[Page 42595]]
Vol. 78
Tuesday,
No. 136
July 16, 2013
Part II
Department of Homeland Security
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Coast Guard
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33 CFR Parts 154, 155, and 156
46 CFR Parts 35 and 39
Marine Vapor Control Systems; Final Rule
Federal Register / Vol. 78 , No. 136 / Tuesday, July 16, 2013 / Rules
and Regulations
[[Page 42596]]
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DEPARTMENT OF HOMELAND SECURITY
Coast Guard
33 CFR Parts 154, 155, and 156
46 CFR Parts 35 and 39
[USCG-1999-5150]
RIN 1625-AB37
Marine Vapor Control Systems
AGENCY: Coast Guard, DHS.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The Coast Guard is revising existing safety regulations for
facility and vessel vapor control systems (VCSs) to promote maritime
safety and marine environmental protection. The revisions promote safe
VCS operation in an expanded range of activities now subject to current
Federal and State environmental requirements, reflect industry advances
in VCS technology, and codify the standards for the design and
operation of a VCS at tank barge cleaning facilities. They increase
operational safety by regulating the design, installation, and use of
VCSs, but they do not require anyone to install or use VCSs.
DATES: This final rule is effective August 15, 2013, except as
additional collection of information requirements that appear in
several regulations added or revised by this rule and which have not
yet been approved by the Office of Management and Budget (OMB) may not
be enforced by the Coast Guard pending OMB approval which, if granted,
will be noted by the Coast Guard in a subsequent Federal Register
document. The incorporation by reference of certain publications listed
in the rule is approved by the Director of the Federal Register as of
August 15, 2013.
ADDRESSES: Comments and material received from the public, as well as
documents mentioned in this preamble as being available in the docket,
are part of docket USCG-1999-5150 and are available for inspection or
copying at the Docket Management Facility (M-30), U.S. Department of
Transportation, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE., Washington, DC 20590, between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. You may also find this
docket on the Internet by going to https://www.regulations.gov,
inserting USCG-1999-5150 in the ``Keyword'' box, and then clicking
``Search.''
FOR FURTHER INFORMATION CONTACT: If you have questions on this rule,
call or email LT Jodi Min, Office of Design and Engineering Standards,
U.S. Coast Guard; telephone 202-372-1418, email Jodi.J.Min@uscg.mil. If
you have questions on viewing or submitting material to the docket,
call Renee V. Wright, Program Manager, Docket Operations, telephone
202-366-9826.
SUPPLEMENTARY INFORMATION:
Table of Contents for Preamble
I. Abbreviations
II. Regulatory History, Basis, and Purpose
III. Background
IV. Discussion of Comments and Changes
V. Incorporation by Reference
VI. Regulatory Analyses
A. Regulatory Planning and Review
B. Small Entities
C. Assistance for Small Entities
D. Collection of Information
E. Federalism
F. Unfunded Mandates Reform Act
G. Taking of Private Property
H. Civil Justice Reform
I. Protection of Children
J. Indian Tribal Governments
K. Energy Effects
L. Technical Standards
M. Environment
I. Abbreviations
API American Petroleum Institute
ASTM ASTM International
CAA 90 U.S. Clean Air Act Amendments of 1990
CE Certifying entity
CFR Code of Federal Regulations
COTP Captain of the Port
CTAC Chemical Transportation Advisory Committee
DHS Department of Homeland Security
EPA U.S. Environmental Protection Agency
IED Inerting, enriching, or diluting
MOCC Minimum oxygen concentration for combustion
MSC Coast Guard Marine Safety Center
NEPA National Environmental Policy Act of 1969
NFPA National Fire Protection Association
NPRM Notice of proposed rulemaking
OMB Office of Management and Budget
PIC Person-in-charge
SBA Small Business Administration
TBCF Tank barge cleaning facility
UL Underwriters Laboratories, Inc.
USCG United States Coast Guard
VCS Vapor control system
VOC Volatile organic compound
II. Regulatory History, Basis, and Purpose
The Coast Guard published a notice of proposed rulemaking (NPRM) on
this subject in the Federal Register, 75 FR 65152 (Oct. 21, 2010). The
legal basis for this final rule is 42 U.S.C. 7511b(f)(2), 33 U.S.C.
1231, and 46 U.S.C. 3703. Under 42 U.S.C. 7511b(f)(2), enacted as part
of the Clean Air Act Amendments of 1990 (CAA 90), the Secretary of the
Department in which the Coast Guard is operating must regulate the
safety of equipment and operations used to control vapor emissions.
Under 33 U.S.C. 1231, the Secretary may issue regulations to implement
port and waterways safety requirements, among which are the
requirements in 33 U.S.C. 1225 to act as necessary to prevent damage to
land and structures on or along U.S. navigable waters and to protect
these navigable waters and their resources. Under 46 U.S.C. 3703, the
Secretary must regulate vessels and their liquid bulk dangerous cargo
operations to protect life, property, and the marine environment
against the risk of casualty or accident involving those operations.
The Secretary of Homeland Security has delegated this authority under
these statutes to the Coast Guard. Department of Homeland Security
Delegation No. 0170.1(70), (86), and (92.b).
The purpose of this rule is to revise our marine vapor control
system (VCS) regulations to promote safe VCS operation in an expanded
range of activities now subject to current Federal and State
environmental requirements, to reflect industry advancements in VCS
technology, and to codify the standards for the design and operation of
a VCS at tank barge cleaning facilities (TBCFs). These revisions are
intended to increase operational safety and marine environmental
protection by regulating the design, installation, and use of VCSs, but
they do not require anyone to install or use VCSs.
III. Background
This final rule amends 1990 Coast Guard regulations for the safety
of facilities and vessels that voluntarily engage in vapor control
activities, or that do so in compliance with regulatory requirements
imposed by the Federal Government or by the States. The Coast Guard
regulations themselves do not require any facility or vessel to control
vapor or be equipped with a VCS, nor do they require a vessel to take
away vapor from facilities.
During marine tank vessel loading and other operations, the liquid
loaded into a cargo tank displaces vapors within the tank. Vapors are
also generated because of vapor growth from liquid evaporation. The
emitted vapors of certain cargoes contain volatile organic compounds
(VOCs) and other air pollutants. CAA 90 requires that these vapors be
controlled in air quality non-attainment areas. Under CAA 90, the U.S.
Environmental Protection Agency (EPA) issues national standards for
control of VOCs and other air pollutants emitted during marine tank
vessel operations. 40 CFR 63.560-
[[Page 42597]]
63.568. CAA 90 also authorizes Federal and State regulations to set
vapor emission standards and to require that marine terminals and tank
vessels be equipped with VCSs. These systems are used to collect and
process VOCs and other air pollutants emitted during loading and other
operations of marine tank vessels.
Today, VCS design and technology are more advanced than they were
in 1990, and VCSs control more types of vapor than the crude oil,
gasoline blend, or benzene vapors to which they were limited in 1990,
and the EPA and States now permit or require the control of vapor
emissions from many other cargoes. See current EPA regulations in 40
CFR subpart Y, 40 CFR 63.560-63.568. In addition, EPA regulations now
require marine tank vessels operating at major terminals that control
VOC vapors to be vapor-tight and equipped with vapor collection
systems. 40 CFR 63.562.
Current Coast Guard practice is to accommodate these design and
technology improvements by using the exemption and equivalency
determination provisions of 33 CFR 154.108 and 46 CFR 30.15-1 to
approve individual applications by VCS owners or designers who can show
that their improvements provide a level of safety at least equivalent
to that provided by our regulations. Reliance on individual exemptions
or equivalency determinations involves extra risk for VCS owners and
designers, and extra review time for the Coast Guard. This rulemaking
will reduce the need for individual exemptions and equivalency
determinations, and therefore reduce Coast Guard administrative work,
by updating our regulations to reflect more recent VCS design and
technology. This is consistent with the principles of retrospective
review outlined in section 6 of Executive Order 13563, ``Improving
Regulation and Regulatory Review,'' 76 FR 3821 (Jan. 18, 2011).
For cargo types and tank barge cleaning facility VCS applications
that have emerged since 1990, we have provided safety guidance in the
form of Navigation and Vessel Inspection Circular 1-96 (included in our
docket), developed in close consultation with the Chemical
Transportation Advisory Committee (CTAC), a Coast Guard advisory
committee that operates under the Federal Advisory Committee Act, 5
U.S.C. Appendix 2. However, safety guidance is not legally binding on
industry, and reliance on exemption and equivalency reviews involves
extra risk for VCS owners and designers and extra review time for the
Coast Guard. Therefore, our goal has been to update our regulations to
apply in a wider range of circumstances, and at the same time to
eliminate a risk for industry and an administrative burden for
ourselves. Our new regulations:
Reflect the expanded number and scope of Federal and State
regulations for VCSs since 1990;
Reflect advances in VCS technology and operational
practices since 1990, particularly in vapor-balancing operations, cargo
line clearing operations, and multi-breasted tandem barge-loading
operations;
Incorporate safety guidance and reflect VCS regulatory
exemptions and equivalency approvals;
Provide new regulations for cargoes and operations, such
as TBCFs, that have become subject to Federal or State regulatory
expansion since 1990;
Provide for periodic operational reviews to ensure that
VCSs are properly maintained and operated after they are certified;
Provide an alternate test program for analyzers and
pressure sensors, in addition to existing 24-hour pre-transfer/cleaning
instrument testing requirements, to provide greater regulatory
flexibility;
Require certifying entities (CEs) to be operated by
currently licensed professional engineers to ensure that certification
is conducted by properly qualified professionals, and clarify the role
of the CE in VCS design, installation, and hazard reviews;
Remove 33 CFR Part 154, Appendix B, which provides
specifications for flame arresters and requires flame arresters to meet
third-party standards, because of apparent lack of public demand for
these devices;
Attempt to achieve greater clarity through the use of
tabular presentation;
Update industry standards that are incorporated by
reference into our regulatory requirements;
Phase in requirements for existing VCSs to moderate the
economic impact of new requirements for those VCSs;
Make conforming changes in regulations other than 33 CFR
Part 154, Subpart E and 46 CFR Part 39; and
Make nonsubstantive changes in the wording or style of
existing regulations, either to improve their clarity or to align them
with current Federal regulatory style guidance.
IV. Discussion of Comments and Changes
Except as noted in the following discussion, we are adopting as
final all the changes we proposed in our 2010 NPRM.
We received comments on our NPRM from 15 individuals or entities.
One commenter submitted two separate comments. We heard from one person
whose affiliation was not disclosed, five engineering firms, seven
companies that operate equipment or facilities that would be regulated
under the proposed rule, and two industry associations. Overall, the
comments were of very high quality and specificity, and on engineering
questions especially, they were very detailed and difficult to
summarize for purposes of this discussion. However, in most cases the
comments provided valuable information that resulted in our revising
regulatory text to take that information into account. In many cases,
commenters offered to provide more information about their concerns and
we followed up with them in telephone conversations. Where those
follow-ups led to modifications of the regulatory text, we mention this
in Table 1 of this preamble.
Table 1 sets out all the substantive changes we have made in this
final rule to the NPRM's proposed regulatory text and indicates whether
a change was made in response to a public comment. It excludes minor
non-substantive changes we made, on our own, to clarify some of the
NPRM's wording. Where we received a comment on the NPRM regulatory
text, Table 1 indicates what each commenter had to say about that
section or topic. Commenter numbers (``Commenter 4,'' ``Commenter 5,''
etc.) refer to the docket number assigned to a set of comments by the
regulations.gov staff; comments from ``Commenter 4,'' for example, can
be found in regulations.gov as docket number USCG-1999-5150-0004.\1\
When we made a substantive change on our own and without the prompting
of a public comment, an ``n/a'' (not applicable) appears in the
``Comment'' column.
---------------------------------------------------------------------------
\1\ The first commenter is ``Commenter 3,'' docket numbers USCG-
1999-5150-001 and -002 having been assigned to the NPRM and
supporting analysis. Commenter 3 and Commenter 9 are the same
person.
[[Page 42598]]
Table 1--Discussion of Comments and Changes
--------------------------------------------------------------------------------------------------------------------------------------------------------
Topic Comment Coast Guard response or action
--------------------------------------------------------------------------------------------------------------------------------------------------------
General........................ Commenters 4, 5, 6, 10, and 12 expressed general We acknowledge this comment.
satisfaction with our proposals.
More information............... Commenters 5, 7, 10, 11, 12, 13, and 18 asked to obtain or In many cases, we followed up with these commenters, and
provide additional detailed information about technical this table indicates where the follow-up contact had a
aspects of the NPRM. bearing on this final rule. The docket contains memoranda
of two such follow-ups.
Phasing-in and grandfathering.. Commenters 7, 10, and 12 approved of our phasing in new We confirm that existing VCS exemptions, equivalencies,
requirements and asked us to clarify whether existing clarifications, and exceptions will continue to be
exemption and equivalency approvals will continue in force. honored.
Tank barge cleaning facilities Commenters 11, 12, and 13 asked us to recognize factors We agree and reviewed the NPRM with this in mind. We have
(TBCFs). that are unique to TBCFs. made some adjustments in our TBCF requirements as a
result.
Costs.......................... Commenter 5 asked us to recognize that engineering costs We have adjusted the cost estimates for certifications and
during dry runs and witnessed wet loads should take into recertifications to reflect labor necessary for dry runs
account the time spent waiting for items to be corrected and the witnessing of wet loads.
and for the vessel to dock and prepare for loading.
--------------------------------------------------------------------------------------------------------------------------------------------------------
33 CFR part 154 (references in the ``Topic'' column are to sections as they appeared in the NPRM, and brackets are used to identify where the provision
appears in this final rule)
--------------------------------------------------------------------------------------------------------------------------------------------------------
106(d)(6)...................... n/a........................................................ We substituted the latest available (2007) reapproval of
ASTM International (ASTM) 1273-91 for the 1996
reapproval.
106(g)(2), (g)(3).............. Commenter 4 asked why we incorporate two older versions of We substituted the latest available (2011) edition for the
the same standard in 33 CFR. 2002 edition in 154.106(g)(3). The incorporation of an
older edition of the standard in 154.106(g)(2) is beyond
the scope of this rulemaking.
310(b)(1)(ii).................. Commenter 5 said we should clarify our use of ``balances'' We changed ``balances vapor'' to ``balances or transfers
in this paragraph. vapor'' to cover 154.2000(d) and (e).
500............................ Commenters 12, 13, and 18 asked us to revise the substance As noted in the NPRM, the changes in this section were
of this section. intended only to conform its style to current
requirements for incorporation by reference. Substantive
changes are beyond the scope of this rulemaking, but the
commenters' suggestions are noted for possible regulatory
action in the future.
740(i)......................... n/a........................................................ We substituted the text ``33 CFR 154 2020 through 2025''
for ``33 CFR 154.2023,'' because all those new sections
are derived from existing 154.804, not just 154.2023.
2000(b)........................ Commenters 4, 5, 7, and 8 asked for clarification of this We agree that this language requires clarification and
paragraph. One of Commenter 5's questions required follow- have revised it accordingly. After following up with
up. Commenter 5, who said that recertification is necessary
only every 5 years, not 3, we clarified that he referred
to operational reviews, and because we agree with the
comment in that context, we have amended 154.2021(a)
accordingly. We also added a sentence to confirm the
ongoing validity of existing certifications, approvals of
alternatives, and grants of exemption, in accordance with
whatever terms they impose.
2000(e)........................ Commenter 5 pointed out that transfer of vapors from a We acknowledge this and, although no change in the wording
facility to a marine vessel that is not offloading is of this paragraph is needed, this is a factor we would
difficult unless the vessel is under a hard vacuum or is a take into account in reviewing requests for approval.
pressure vessel.
2001--Diluting................. Commenter 5 said the diluting gas must also be non-reactive We agree and revised this definition accordingly.
[[Page 42599]]
2001--Existing VCS............. Commenter 7 said the definition should apply not only to a We infer that this commenter's concern is with a marine
complete VCS, but to a portion of a VCS. vapor collection system connecting to a facility's main
VCS. However, when a system is certified, it is certified
as a VCS, not a portion of VCS. A vapor collection system
with a facility main vapor processing unit is still a
VCS, except that the portion after the connection point
is not required to be certified. To address this concern,
we added ``a marine vapor collection system'' in addition
to ``a marine VCS'' in 154.2111(a). We also revised this
definition to clarify that it applies to existing TBCF
VCSs.
2001--Facility main VCS........ Commenter 8 said we should replace ``refinery'' with We agree and revised this definition accordingly.
``facility'' to show the definition is not limited to
refineries.
2001--Flame arrester........... Commenter 4 said this definition should include Factory The Factory Mutual Research test procedure has been
Mutual Research-approved arresters, which we have approved under specific circumstances and on an exemption
previously accepted on an exemption basis. basis, but as a regulatory standard it would not be
adequate by itself because it lacks significant details
that are covered by the ASTM and Underwriters
Laboratories (UL) standards.
2001--Inerted [now ``Inert Commenter 14 said we should change this to ``inert We agree and revised this definition accordingly.
condition or inerted'']. condition'' which more clearly separates the term from the
operation of inerting.
2001--Inerting or padding or Commenters 4 and 14 said this definition needs revision. We agree and replaced this definition with separate and
purging [now ``Inerting,'' Purging usually means reducing hydrocarbon or other vapor revised definitions for inerting, padding, and purging.
``Padding,'' and ``Purging'']. concentrations by introducing air or inert gas, not
lowering oxygen content by introducing an inert gas.
2001--Line clearing or pigging Commenter 14 said we should break this into separate We agree and replaced this with separate definitions.
[now ``Line clearing'' and definitions because some lines are cleared without the use
``Pigging'']. of pigs.
2001--Padded or partially Commenter 14 said we should break this into separate We agree and replaced this with separate definitions.
inerted [now ``Padding'' and definitions; they are not interchangeable.
``Partially inerted''].
2010(g)........................ Commenter 15 said that because it typically takes about a We agree and revised this provision accordingly.
year to be certified as a professional engineer,
compliance with this paragraph should have a 1-year phase-
in; and asked us to clarify that a CE can meet this
requirement if the person-in-charge (PIC) is a licensed
professional engineer in any one U.S. state or territory,
and need not be licensed in all states where the CE does
business.
2011........................... Commenter 10 asked whether a class society can be a CE if Yes. A class society can be a CE provided that it meets
it otherwise complies with this section. the CE qualifications of 154.2010 and is accepted by the
Commandant per 154.2011.
2011(e)........................ Commenter 9 said this should be modified to prevent a CE We agree with Commenter 9 and added new paragraph
from recertifying or performing operational reviews on 154.2011(f) and redesignated subsequent paragraphs
systems where the CE had operational or design input. accordingly. The clarification that Commenter 17 sought
Without referring to this section, Commenter 17 asked us is provided by this paragraph (e), which makes it clear
to clarify whether a CE that was responsible for the VCS that a CE that was responsible for designing a VCS may
design may recertify a unit or perform an operational not recertify or perform operational reviews on that VCS.
review after its initial certification.
2011(e)(1)..................... Commenter 4 said that prohibiting a CE from ``performing We followed up with this commenter and confirmed that by
calculations'' is overly broad and restrictive. revising this paragraph to specify ``system design
calculations,'' we would meet his concern.
2011(f)........................ n/a........................................................ We added text per comment on 154.2011(e).
[[Page 42600]]
2020(b)........................ Commenter 10 asked us to confirm that we will continue to We confirm.
recognize existing approvals and that recertification will
be required only for VCSs that entered operation after
July 23, 1990, and then only if the VCS meets one of the
five subparagraphs.
2020(b)(1)..................... Commenter 16 said TBCFs should undergo a single review, not The TBCF should be reviewed for each new chemical it
a separate review for each vapor the TBCF controls. handles and can, at its option, either recertify all its
chemicals at one time or recertify only for the new
chemical.
2020(b)(4)..................... Commenters 13 and 18 said that ``multi-breasted loading'' We acknowledge that several terms are used within the
is not a barge industry term. industry, but our 154.2001 definition of ``multi-breasted
loading'' is sufficiently comprehensive to embrace all of
the suggested terms.
2020(b)(5), (d)(5)............. n/a........................................................ Changed references to cargo line clearance systems so that
they clarify their applicability only to those systems
that use pigging.
2020(c)........................ Commenter 11 said this should not apply to TBCFs because Commenter 11 correctly infers that the paragraph does not
the TBCF only extracts liquid and vapors from the vessel apply to TBCFs, and we revised the paragraph in line with
and transfers nothing to the vessel; Commenters 13 and 18 the suggestions made by Commenters 13 and 18.
proposed revisions for the paragraph to clarify this.
2020(d)........................ Commenter 4 asked us to revise this paragraph's reference We revised this paragraph by restating information that
to suggested guidance. appears as a ``Note'' to existing 154.804(d).
2020(e)(4)..................... n/a........................................................ We added this paragraph to emphasize that this section
supplements and does not negate the recordkeeping
requirements of 154.740.
2021........................... Commenter 4 agrees we should require regular operational We acknowledge this comment.
reviews.
2021(a)........................ Commenters 4, 5, 7, 8, 11, 12, 13, 16, and 18 asked us to We do not agree that operational reviews are needed only
lengthen the interval between required operational reviews after major changes. Major changes should be the subject
from 3 years to 5 years due to cost. Some of these of a VCS recertification. Periodic operational review is
commenters said operational reviews should only be needed routine. We are lengthening the interval between
when major changes are made. operational reviews to 5 years, as requested, and also in
response to the comment on 154.2000(b).
2022 [now 2022 through 2024]... Commenter 4 pointed out several areas where the proposed We followed up with Commenter 4 and have extensively
section failed to clarify adequately between requirements revised these provisions in line with his comments. We
for certification, recertification, and operational review. have simplified language and divided NPRM 154.2022 into
separate final rule sections 154.2022 through 154.2024,
each of which covers certification, recertification, or
operational review.
The following chart shows where provisions of 154.2022, as
it appeared in the NPRM, have been placed in this final
rule.
-----------------------------------------------------------
NPRM section 154.2022 Final rule
--------------------------------------------------------------------------------------------------------------------------------------------------------
(a)(1)...................... 2022(a)
(a)(2)...................... 2022(d)
(a)(3)...................... 2022(b)
(a)(4)...................... 2022(c)
(a)(5)...................... 2023
(a)(6)...................... 2022(d), 2023
(a)(7)...................... 2022(e)
(a)(8)...................... 2022(f)
(a)(9)...................... 2022(g)
(b) introduction............ 2024
(b)(1)...................... 2024(a)
(b)(2)...................... 2024(e)
(b)(3)...................... 2024(g)
(c) introduction............ 2022(d)
(c)(1)...................... 2022(d)(2)
(c)(2)...................... 2022(d)(6)
[[Page 42601]]
(c)(3)...................... 2022(d)(7)
(c)(4)...................... 2022(d)(8)
(c)(5)...................... 2022(d)(10)
(c)(6)...................... 2022(d)(10)
(c)(7)...................... 2022(d)(1)
(c)(8)...................... 2022(d)(4)
(c)(9)...................... 2022(h)
(c)(10)..................... 2022(d)(13)
(d)(1)...................... 2022(c)(1)
(d)(2)...................... 2022(c)(2)
(d)(3)...................... 2022(c)(3)
(d)(4)...................... 2022(c)(4)
(d)(5)...................... 2022(c)(5)
(e) introduction............ 2022(d), 2023
(e)(1)...................... 2022(d)(5)
(e)(2)...................... 2022(d)(9)
(e)(3)...................... 2022(d)(12)
(e)(4)...................... 2022(d)(11)
(e)(5)...................... 2022(d)(3)
(e)(6)...................... 2022(d)(14)
(e)(7)...................... 2022(g), 2023
(f)(1)...................... 2022(e)(1)
(f)(2)...................... 2022(e)(2)
(f)(3)...................... 2022(e)(3)
(f)(4)...................... 2022(e)(4)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Topic Comment Coast Guard response or action
--------------------------------------------------------------------------------------------------------------------------------------------------------
2022(a)(5) [now 2023(b)]....... n/a........................................................ We added the last two sentences to provide better guidance
for the recertification of older VCSs.
2022(b) [now 2024]............. Commenters 3, 4, and 14 asked us to add additional factors We agree and added new 154.2024(b) through (d) and
for operational review. 154.2024(f). In NPRM section 154.2024(b)(2), now
154.2024(e), we added marking and labeling as items to be
verified.
2022(d)(2) [now (c)(2)]........ Commenter 4 asked why we would require the maximum vacuum We revised the paragraph to clarify that the goal of the
to be maintained during testing of the vacuum breaker. vacuum breaker testing is to ensure that the maximum
vacuum cannot be exceeded instead of maintaining the
maximum vacuum at one level.
2022(e) [now(d) and, for added Commenter 16 said TBCFs should undergo a single review, not The TBCF should be reviewed for each new chemical it
cargoes, 2023]. a separate review for each vapor the TBCF controls. handles and can, at its option, either recertify all its
chemicals at one time or recertify only for the new
chemical.
2022(e)(3) [now (d)(12]........ Commenter 4 asked us to clarify this provision............. After a follow-up with this commenter, we clarified this
provision.
[NEW 2022(i)].................. n/a........................................................ We added this paragraph to ensure the VCS training program
is reviewed for compliance with 154.2030 and 154.2031.
This change responds to Commenter 4's comment on 154.2030
and 154.2031.
2023 [now 2025]................ n/a........................................................ We redesignated this section in light of the subdivision
of NPRM section 154.2022 into three sections.
2030, 2031..................... Commenter 4 asked if the CE is supposed to check the In response to these comments, we added 154.2022(i) to
facility's compliance with section 2030. Commenter 10 require a CE to review the facility's VCS training
asked if a facility can self-certify compliance or must it program for compliance with sections 154.2030 and
show other documentation that training requirements have 154.2031. We also added 154.2030(c) to specify that
been met. Commenter 11 said section 2030 should not apply facility personnel must meet the designation and
to TBCFs. Commenter 12 said that facilities should qualification requirements of 154.710, and that training
document the training of their PICs and that, because of documentation must be maintained at the facility in
fragmentation in the TBCF industry, it may make sense to accordance to 154.740(b). We added language to these
develop a standardized training program. sections to clarify that 154.2030 is for transfer
facilities and 154.2031 is for TBCFs. At this time, we
have no plan to develop a standardized training program.
Instead, we will rely on industry to develop its own
training programs that comply with our regulatory
requirements.
2100(f)........................ Commenter 4 said this requirement is essential............. We acknowledge this comment.
[[Page 42602]]
2100(h)(2)..................... Commenter 14 said we should add ``must be fitted'' to We agree and revised this provision accordingly.
improve clarity.
2100(k)........................ n/a........................................................ We added ``equipment'' to this paragraph and specified
valves, flanges, and fittings to ensure that the
``suitability'' requirement extends to equipment that is
needed for proper functioning of the VCS but that may not
be considered a VCS ``component.''
2101(a)(6)..................... Commenter 4 said we should allow a valve to be fire safe in 46 CFR 56.20-15 was amended in 2008 to incorporate API 607
accordance with American Petroleum Institute (API) 607, by reference.
which is more rigorous than 46 CFR 56.20-15 and more
familiar to industry.
2101(e)........................ Commenters 4 and 14 said that additional safeguards are We agree and revised this paragraph to make it clear that
needed. it prohibits contact with metal either on the facility or
on the vessel, and that the purpose of the prohibition is
to prevent unintentional electrical bypassing.
2101(g)........................ Commenters 5, 13, and 18 expressed concerns about the We added language to this paragraph to address the
installation, inspection, and testing of insulating commenters' concerns.
flanges and hoses.
2101(h)........................ Commenter 4 said we should change ``mechanism'' to We agree and revised the provision accordingly.
``means'' so as not to preclude use of a shutdown based on
negative differential pressure across the detonation
arrester (currently used by most facilities).
[NEW 2101(i)].................. n/a........................................................ We added this paragraph to make it clear that electrical
bonding must comply with 46 CFR 35.35-5.
2102 introductory paragraph.... Commenter 4 said we should clarify by inserting ``and not We agree and revised this provision accordingly. We also
loading cargo on the vessel'' after ``while inerting the added ``padding or purging'' after ``inerting'' to
cargo tanks''. reflect the separation of these three definitions in
section 2001.
2102(a)........................ Commenter 4 asked if this requirement is necessary, because We think it is necessary because 46 CFR 39.2009(a)(1)(iii)
he has not seen a barge with a 120-volt system. allows a tank barge to have a liquid overfill protection
system that receives power from a facility and is fitted
with a shore tie cable and a 120-volt, 20-ampere
explosion-proof plug.
2102(a)(2)..................... n/a........................................................ We corrected erroneous references in the NPRM to the
relevant sections of the incorporated industry standard.
2102(b)........................ Commenter 5 asked us to review this provision with respect We reviewed this provision in light of the comment but
to grounding of the shielded wire in the overfill system. concluded no changes are needed. However, we revised 46
CFR 35.35-5 to address vessel/shore electrical bonding
cable or wire.
2103(a)........................ Commenter 3 said we should rewrite this provision to take We revised this provision in accordance with the
variability of vapor pressure into account, and Commenter suggestions of Commenter 3. Commenter 5's formula is
5 said we should substitute his recommended formula for valid but, we think, more complicated than ours, which is
our formula, which is too complicated and inaccurate for more generally adaptable for VCS design.
estimating vapor growth.
2103(f)........................ Commenter 4 said that if this paragraph requires cargo Commenter 4 correctly interpreted this paragraph. The
loading to be shutdown on high-high pressure, while equipment and procedures we require should not result in
allowing the VCS to continue to receive vapors, it is a the type of shutdown that concerns Commenter 5. Paragraph
good change. Commenter 5 raised concerns about accidents (d) of this section requires activating an alarm meeting
that could result from activation of a shutdown system. 154.2100(e), which requires audible and visible alarm.
Paragraph (f) of 154.2100 requires only activating the
emergency liquid cargo shutdown system required by
154.550, which is for liquid loading.
2103(j)(1)..................... Commenter 3 said we should revise this provision to account We agree and revised this provision accordingly.
for pressure changes at different altitudes.
2103(k)........................ Commenter 14 said we should define ``extensive length'' We cannot provide a clearer and more specific definition
more clearly. that would be workable, but we added a reference to
undersea piping as an example of extensive length.
[[Page 42603]]
2103(n), introductory paragraph n/a........................................................ We expanded the reference to ``inerting,'' in accordance
with the commenter-suggested change in section 2001
definitions.
2103(n)(3)..................... Commenter 5 said we should revise this provision so that We agree and revised the provision accordingly.
the placement of the pressure sensors always allows for
sensing the pressure.
2104........................... n/a........................................................ We changed references in this section from cargo line
clearance to pigging, in accordance with the commenter-
suggested change in section 2001 definitions. We also
specified that the compressed gas we refer to is inert,
and redesignated paragraphs.
2104(c) [now (a)(3)]........... Commenter 5 said we should require the automatic shutoff We revised this provision to specify that it refers to a
valve to close within 2 seconds because the marine vessel fast-action automatic shutoff valve like a solenoid
can be over-pressurized in 4 seconds while pigging. valve. We think specifying 2 seconds would be too
restrictive.
2104(d) [now (a)(4)]........... Commenter 5 said a valve position sensor on the manual We agree, but an interlock is still needed for the valve
cargo bloc valve or the automatic cargo block valve would position sensor.
serve the same purpose as the interlock we proposed.
2104(e) [now (a)(5)]........... Commenter 5 said the means to detect the pig arrival must We agree and revised this provision accordingly. Personnel
be an automatic detection device as well as specifically training is covered in sections 154.2030(a)(6) and
trained personnel to operate a manual quick closing valve. 154.2150(j)(2).
[NEW 2104(b)].................. n/a........................................................ We added this provision to take account of those cargo
lines that are cleared without pigging, in response to
commenter-suggested change in section 2001 definitions.
2105(a)(1), (b)(1), (f)(1)..... Commenter 5 said a 6-meter requirement would require nearly We disagree with this comment for 154.2105(a)(1). The 6-
all gas injecting facilities to rework vapor piping and meter requirement is not new--see current 154.820(a)(2).
perhaps the detonation arrester size. New 154.2105(a)(1) combines current 154.820(a)(1),
154.820(a)(2), and 154.820(a)(3), and new 154.2105(a)(1)
and 154.2105(a)(2) allow for installation of a detonation
arrester as an alternative, as recommended by CTAC.
We agree with this comment for 154.2105(b)(1), which
requires meeting 154.2105(a)(1) and having a detonation
arrester installed. We revised 154.2105(b)(1) and
154.2105(f)(1) to allow the oxygen analyzer to be located
4 meters downstream of the detonation arrester.
2105(a)(2), (b)(1), (c)(1), Commenter 4 said we should base distance on a number of Most dock detonation arrester distance exemption requests
(d)(1), (e), (f)(1), (g)(1), diameters of the vapor line instead of a fixed 18 meters. approved have been for 18 meters or less. The 18 meters
(h)(1). Commenters 11, 13, and 18 also suggested alternatives to distance is less restrictive than Commenter 4's proposed
the 18 meter distance, for example requiring items to be alternative. An alternative ``place items as close as
placed as close as practicable, as is common industry practicable'' standard would be too subjective to provide
practice. good guidance and would be hard to enforce. We have
clarified these provisions by specifying that the vapor
piping between the facility vapor connection and the dock
detonation arrester must be protected from any possible
internal and external ignition source.
2105(d)(2)..................... Commenter 18 said this provision is too restrictive and not We disagree. New 154.2105(d)(2) is the same requirement
always effective. imposed by current 154.820(d)(2), and CTAC recommended
against any relaxation of that requirement.
2105(f), (g), (h).............. Commenter 5 said that for inerted, partially inerted, or Section 154.2105(f) allows an inerting, enriching, or
combination cargoes, we should require the facility to use diluting system meeting 154.2107 as an option. Sections
the lowest minimum oxygen concentration for combustion 154.2107(k)(3), 154.2107(n), and 154.2107(o)(1) already
(MOCC) of all cargoes being transferred. specify the use of either the cargo's MOCC or the
enriching gas's MOCC, whichever is lower. Alternatively,
the mixture's MOCC may be used.
2105(h)........................ Commenter 3 asked if (h)(3) is an alternative only to The former. We inserted ``either'' and combined
(h)(2) or to (h)(1) and (h)(2) combined. 154.2105(h)(2) and 154.2105(h)(3) to make this clearer.
[[Page 42604]]
2105(j)(2) [now (j)(2) and Commenter 5 said we should insert ``end-of-line'' before We agree and revised 154.2105(j)(2) and new 154.2105(j)(3)
(j)(3)]. ``flame arrester,'' because an in-line flame arrester may accordingly.
not be effective.
2105(j)(2)(i) [now (j)(3)(i)].. Commenter 4 said that a flame arrester meeting ASTM F-1273 We agree and split 154.2105(j)(2) into 154.2105(j)(2) and
does not need a proving device, and Commenter 5 proposed 154.2105(j)(3) and revised this paragraph accordingly.
revisions to this provision.
2105(j)(2)(ii) [now (j)(3)(ii)] Commenter 5 proposed a revision to this paragraph.......... We agree and revised this paragraph accordingly.
former 2106(a)................. Commenters 3, 4, and 14 raised questions about the meaning We removed this paragraph as it appeared in the NPRM
of this provision. because it was confusing. As we think was clear from the
NPRM's 154.2106(b) [now 154.2106(a)], the questions
raised by these comments should be answered by guidelines
outlined in the arrester manufacturer's Coast Guard
acceptance letter.
2106(c) [now (b)].............. Commenters 3 and 14 asked if the reference is to components This paragraph is intended to apply on either side of the
upstream of the detonation arresters, downstream, or both. detonation arrester, because there may be a potential
ignition source on either side; we revised it to make
that clearer.
2107........................... Commenter 13 said we should apply gas inerting and CTAC recommended no relaxation of this general
enriching requirements only to loading facilities and not requirement, which is taken from NVIC 1-96. We
to TBCFs. acknowledge that under some conditions and with suitable
alternative arrangements (see 154.107 and 154.108 with
respect to alternatives and exemptions), it may not be
necessary to apply it to all TBCFs.
2107(a)........................ Commenter 5 proposed a clarifying revision................. We agree and changed ``vapor collection line'' to ``vapor
collection system'' and specified ``two system volume
exchanges'' accordingly.
2107(b)........................ Commenters 4, 5, 13, and 18 suggested various alternatives With respect to Commenter 18, we think the regulations as
for the 22 meter provision of this paragraph, with drafted provide the necessary flexibility. The gas
Commenter 4 suggesting a specific pipe-diameter standard, injection point should be after the dock detonation
and Commenter 18 saying we need to provide flexibility for arrester, and this paragraph provides that while also
existing methods of operation like systems equipped with allowing the use of 154.2105(a), which requires an
detonation arresters at the facility vapor connection and analyzer at 6 meters from the facility vapor connection,
vapor destruction unit. as an exception. With respect to these comments in
general, this provision is in line with currently
approved exemptions and is less restrictive than the pipe-
diameter standard suggested by Commenter 4. We have
clarified these provisions by specifying that the vapor
piping between the facility vapor connection and the dock
detonation arrester must be protected from any possible
internal and external ignition source.
2107(b)........................ n/a........................................................ In addition to the changes made in this paragraph to
respond to Commenters 4, 5, 13, and 18, we have also
clarified the location of the gas injection and mixing
arrangement relative to the vapor processing unit or the
vapor-moving device, as recommended by CTAC in 1997 to
maintain a minimum size of non-flammable vapor slug in
the vapor piping (to prevent a flashback from an ignition
source). The minimum piping distance is also
approximately the difference between the maximum piping
length of the arrangement from the facility vapor
connection as required by this paragraph and the minimum
distance of a vapor destruction unit from any tank vessel
berth as required by 154.2109(c).
2107(c)(2)..................... Commenter 4 proposed clarifying what must be We agree and revised the provision accordingly.
``downstream.''.
[[Page 42605]]
2107(d)........................ Commenter 18 said we should add calorimeters as approved In general, a calorimeter is a device used to measures
devices. heat, while what we want analyzed is oxygen or
hydrocarbon concentrations. A facility wishing to use a
calorimeter can submit an alternative or exemption
request with information for review.
2107(d)(2), (d)(4), (d)(6)..... Commenters 4 and 14 asked us to define what we mean by The ``majority pair'' requirement is from NVIC 1-96,
``majority pair''. Enclosure (1), Part A. Sec 9, and we have used ``voting
system'' language from a draft of that NVIC to revise our
text for clarity.
2107(h)(3), (i)(3), (j)(2), Commenter 4 said the vapor moving device should not be shut We agree with the changes offered by Commenters 5 and 14
(k)(2)(ii), (l)(3), (m)(4). down for high-high oxygen or low-low hydrocarbons, and and deleted ``shut down any vapor moving device''
Commenters 5 and 14 proposed revisions to these paragraphs. accordingly. With respect to Commenter 4, a vapor mover
is considered an ignition source, but it can continue to
operate so that multi-dock operations will not be
disrupted and so that the vapor mover can help draw more
inerting, enriching, or diluting (IED) gas into the VCS.
2107(o)........................ Commenter 4 proposed allowing an alternative for We followed up with Commenter 4 on this and learned of his
simultaneously controlling inert and non-inert vapors, interest in a specific vapor, for which an exemption
where the inerted vapor stream is lowered by 1% from could be the appropriate solution. In general, the more
normal levels. conservative approach of this provision is appropriate.
2109(b)(2)(i).................. Commenter 4 said that if this requires quick closing valves In light of this comment, we revised this provision to
at the vapor destruction device or where the VCS connects clarify that it applies only when a condition is detected
to a facility's main VCS to close on any dock shutdown, it that requires the closing of the quick-closing stop
is not necessary. valves, and not under other VCS shutdown conditions like
overpressurization.
2109(b)(2)(iv)................. Commenter 4 said that quick closing valves should be fire We agree and accordingly specified that the valve must
resistant. also be a Category A valve as defined in 46 CFR 56.20-15.
2109(b)(3)(i).................. Commenter 4 said we should substitute ``accepted'' for We agree and revised the provision accordingly.
``approved''.
2110(a)(1)..................... Commenter 4 asked if the tank high level alarm system and We have revised the provision to clarify that these should
overfill control system are required to have independent be independent, like other alarm and shutdown systems.
level sensing systems.
2110(a)(2)..................... Commenter 4 said we should base distance on a number of The 18-meter or less distance has been approved for most
diameters of the vapor line (e.g. 40 pipe diameters) dock detonation arrester distance exemption requests, and
instead of setting it at 18 meters, and Commenters 11, 13, 18 meters is less restrictive than Commenter 4's proposed
and 18 proposed other alternatives to the 18-meter alternative. An alternative ``place items as close as
distance, for example, requiring items to be placed as practicable'' standard would be too subjective to provide
close as practicable, as is common industry practice. good guidance and would be hard to enforce. We clarified
Commenter 7 asked if this paragraph merely repeats these provisions by specifying that the vapor piping
2105(a)(2). between the facility vapor connection and the dock
detonation arrester must be protected from any possible
internal and external ignition source. The two provisions
are not duplicative; see the different introductory
language in 154.2105(a) and 154.2110(a)(2).
2110(a)(4)..................... Commenter 4 said that there is no need for an oxygen We agree and revised this provision so that inert cargo
analyzer for vapor balancing of inert cargo systems when systems can comply with either 154.2105(a)(1) or
loading a vessel. 154.2110(a)(2).
2110(b)(1)..................... Commenter 4 said we should change ``mechanism'' to We agree and revised the provision accordingly.
``means,'' so as not to preclude use of a shutdown based
on negative differential pressure across the detonation
arrester (currently used by most facilities).
2111(a), introductory paragraph n/a........................................................ We added ``a marine vapor collection system'' in response
to the comment on 154.2001's definition of ``existing
VCS.''
[[Page 42606]]
2111(a)(2)..................... Commenter 4 said that if this requires quick closing valves We agree with this comment and revised this provision by
at the vapor destruction device or where the VCS connects substitute ``a VCS shutdown condition occurs'' for
to a facility's main VCS to close on any dock shutdown, it ``vapor back flow to the marine vapor line is detected''
is not necessary. and split 154.(a)(2) into 154.(a)(2) and 154.(a)(2)(i)-
(iii).
2111(a)(3)..................... Commenter 4 said we should change ``mechanism'' to We agree and revised the provision accordingly.
``means,'' so as not to preclude use of a shutdown based
on negative differential pressure across the detonation
arrester (currently used by most facilities).
2111(c) [now 2111(d)].......... Commenter 5 asked if this provision would require a We do not think an exemption would be necessary. After
facility to get an exemption if it wanted to pass vapors contacting the commenter and discussing this provision
to the dock flare from a truck or railcar loading, and with him, we clarified it by adding a new paragraph
used the flare antiflashback burner part of the marine VCS. 154.2111(d) to allow for sharing a marine vapor
destruction unit as an exception to 154.2111(c).
2111(d)........................ n/a........................................................ We added new paragraph 154.2111(d) in response to
Commenter 5's comment on 154.2111(c).
2112(a)........................ Commenter 5 said that after loading is complete, the system We agree with this comment. However, this is an
that controlled polymerizing vapors must purge/clean the operational requirement. Incompatible cargoes are
VCS, including hoses or vapor arms, with at least two addressed in 154.2150(p). For maintenance and other
system-volumes of non-reactive gas or air. This should be concerns, we added a new 154.2150(q) so that after each
a standard procedure for all cargoes so that the VCS is transfer operation, the VCS piping and equipment must be
left in a safe condition for any potential maintenance or purged with at least two system volume exchanges of non-
incompatible cargoes. reactive gas or air so the VCS is left in a safe
condition.
2112(a)(3)..................... Commenter 4 said we should also require the differential We agree and revised the provision accordingly.
pressure instrument to alarm on high differential pressure
across the detonation arrester, to warn of polymerization.
2113........................... Commenter 18 provided circumstances under which special We agree that special requirements are not needed for
requirements for alkylene oxides are not needed. pressure cargoes and added language in the introductory
paragraph to make that clear.
2113(b) [now 2113(a)(2)]....... Commenter 13 said that this requirement is unnecessary for We revised this section to exclude pressure cargoes. In
safety and will likely have the effect of shutting down addition, instead of complying with what was (in the
some facilities and forcing others to perform expensive NPRM) 154.2113(b) and is now 154.2113(a)(2), a facility
retrofits. can comply with what was (in the NPRM) 154.2113(c) and is
now 154.2113(b).
2113(c) [now 2113(b)].......... Commenter 5 said that in addition to the CE, a marine We agree with Commenter 5 and have revised this provision
chemist or properly trained third-party surveyor should be accordingly. With respect to Commenter 18, we have
allowed to determine if the VCS has been adequately revised this section to exclude pressure cargoes. In
cleaned. Commenter 13 said that this requirement is addition, instead of complying with what was (in the
unnecessary for safety and will likely have the effect of NPRM) 154.2113(b) and is now 154.2113(a)(2), a facility
shutting down some facilities and forcing others to can comply with what was (in the NPRM) 154.2113(c) and is
perform expensive retrofits. now 154.2113(b).
2150(c)........................ Commenter 7 said we should clarify that the required system The point made by Commenter 7 is in line with the guidance
testing does not extend to shutdown of operating systems we currently provide to CEs. We do not agree and the
that may be serving other portions of the facility. regulatory text does not need to be changed in this
respect because we are not changing that guidance.
2150(c)(1)..................... Commenter 14 said we had misstated where exceptions to this We agree with Commenter 14 and revised this provision
paragraph are provided. Commenter 7 said electronic accordingly. Commenter 7 already uses electronic testing
testing should be permitted for complying with this under existing exemptions that remain in place; it is
paragraph. appropriate for the unique characteristics of Commenter
7's VCS but would not be appropriate for VCSs in general.
[[Page 42607]]
2150(c)(4)..................... Commenter 4 said that if this requires testing of the After following up with Commenter 4, we agree with his
flammability analyzer required by 154.2105(j)(2)(i), the point and with Commenter 5's point, and we revised
combustible gas indicator used for this application does 154.2150(c)(4) and 154.2150(c)(5) accordingly.
not usually have the means to check with a sample gas and
does not need calibration as often as an oxygen or
hydrocarbon analyzer. Commenter 5 said that to properly
calibrate an analyzer, a ``zero gas'' must be used in
addition to a span gas.
2150(c)(5)..................... n/a........................................................ We revised this paragraph per the comment on section
154.2150(c)(4).
2150(c)(6)..................... Commenters 4 and 5 said that this provision is We agree in part with Commenters 4 and 5 and revised this
impracticable. Commenter 7 said we should modify it so provision to clarify our intent, which is not to conduct
that checking requires only visual checking, not an technical capacity or lift pressure testing of the
operational check of the relief devices, which should be valves, but rather to make sure the valve travel is not
allowed annually, consistent with present practice. constrained and that the flame arrester is not damaged.
Under an existing exemption suiting the unique
characteristics of Commenter 7's VCS, visual-only testing
is permitted, but it would be inappropriate for VCSs in
general.
2150(f)........................ Commenter 14 asked us to clarify whether this applies It applies downstream and we clarified this provision
upstream or downstream of the facility vapor connection. accordingly. Note that 154.2103(h) requires pressure
sensors to be located in the vapor line between the
facility vapor connection and any isolation valve.
2150(g)........................ Commenters 13 and 18 said many facilities lack the ability We agree in part but do not think it is necessary to
to make an accurate determination of liquid cargo transfer require instrumentation in this provision. Existing
rates and that therefore we should require instrumentation. regulations (154.525, 156.120(aa)) require monitoring
devices under certain conditions and verification that
the initial loading rate and the maximum transfer rate
are determined, and provide adequate control of the
problem cited by these commenters.
2150(i)........................ Commenters 13 and 18 said we should clarify what is meant We agree with these commenters and revised this provision
by ``gas''. to clarify that a compressed inert gas such as nitrogen
can be used to clear cargo lines if a pigging system that
meets 154.2104 is provided.
2150(j)........................ n/a........................................................ We revised this paragraph to take account of those cargo
lines that are cleared without pigging, in response to
commenter-suggested change in 154.2001 definitions.
[New 2150(q)].................. n/a........................................................ To address the comment on 154.2112(a), we added this new
paragraph. After each transfer operation, the VCS piping
and equipment must be purged with at least two-system
volume exchanges of non-reactive gas or air so the VCS is
left with a safe condition.
2150(q) [now 2150 (r)]......... n/a........................................................ We added ``or 156.170(i),'' to take account of this rule's
addition of that alternative to 156.170(g).
2180(b)(4)..................... Commenter 3 said we should revise this to refer to We agree and revised the provision accordingly.
placement at ``or near'' the sampling probe.
2180(c), (d)................... Commenter 4 asked what ``safety system function tested'' The relevant tests are in 154.2181. We revised these
means. paragraphs to make that clearer.
2180(e)(3), (e)(4)............. Commenter 4 asked us to clarify these standards............ We agree and revised these provisions accordingly.
2180(g)........................ n/a........................................................ We inserted ``zero gas'' in light of the comment on
154.2150(c)(4).
2181(b), (c), (d), (e)......... Commenter 7 said that annual calibration should be We disagree. This section and 154.2180 provide a
sufficient. compliance alternative to the 24-hour pre-transfer or pre-
tank cleaning testing of 154.2150 and 154.2250. Also,
156.170(g)(4) requires analyzers to be calibrated either
within the previous 2 weeks or within 24 hours prior to
operation when the VCS is operated less frequently than
once a week.
[[Page 42608]]
2181(d)(4)(i).................. Commenter 4 said that most existing systems inject the span We revised this provision to make it clear that we do not
gas at the analyzer box and do not use sample tubing, and intend for those systems to need modification.
asked if those systems would need to be modified.
2200........................... Commenter 4 said that because proposed 154.6001(f)(3) After following up with Commenter 4, we agree and added
references the requirement of proposed 46 CFR 39.2009 to new 154.2200(b) accordingly.
have a connection with the facility for the overfill
control system, 154.2200 should require the facility to be
able to accept the barge connection if they are using
liquid displacement.
2200(b)........................ n/a........................................................ We added this paragraph in response to the comment we
received on 154.2200 and on 46 CFR 39.6001(f)(3).
2200(c) [now (d)].............. Commenter 13 said we should eliminate gas inerting and We disagree. These IED requirements are from NVIC 1-96 and
enriching requirements for TBCFs. are based on recommended safety standards developed by
CTAC in 1994 and 1995. In 1998, CTAC reviewed NVIC 1-96
and did not recommend eliminating the IED requirement for
TBCFs.
2203(c), (d)................... Commenter 4 asked why we would require correcting for a We agree and modified 154.2203(d) to clarify that the
pressure drop from the cargo tank to the pressure sensor remotely operated shutoff valve required by 154.2203(c)
at the gas injection point, when it is more conservative must be closed when the pressure at the fluid injection
not to correct and correction could allow for a higher connection reaches a corresponding 90% of the lowest
alarm set point than 80% of the relief valve set point and setting of any pressure relief valve on the barge.
a higher shutdown set point than 90% of the relief valve
set point.
2203(g)........................ Commenter 18 said that tank barges do not need individual We agree and modified this provision to allow for the use
cargo tank pressure sensors because one sensor can detect of a common vapor sensor as an alternative.
pressure throughout the barge via the common vapor system.
2204........................... Commenter 18 said we should remove the distance requirement Most dock detonation arrester distance exemption requests
or allow existing facilities to maintain current locations approved have been for 18 meters or less. An alternative
as long as the detonation arrester is located as close as ``place items as close as practicable'' standard would be
practicable to the facility connection. too subjective to provide good guidance and would be hard
to enforce. We have clarified this section by specifying
that the vapor piping between the facility vapor
connection and the dock detonation arrester must be
protected from any possible internal and external
ignition source.
2204(a)(2), (b)(2), (d)(2)..... Commenter 13 said we should eliminate gas inerting and We disagree for the reasons given in our discussion of the
enriching requirements for TBCFs. commenter's remarks on 154.2200(c).
2250(c)(1)..................... Commenter 4 asked us to clarify our wording about We agree and revised the provision accordingly.
exemptions.
2250(c)(4), (f)................ Commenter 13 said we should eliminate gas inerting and We disagree for the reasons given in our discussion of the
enriching requirements for TBCFs. commenter's remarks on 154.2200(c). However, we revised
154.2250(c)(4) per the comment on 154.2250(c)(5).
2250(c)(5)..................... Commenter 4 said that if this requires testing of the After following up with Commenter 4, we agree with his
flammability analyzer required by 154.2105(j)(2)(i), the point and revised 154.2250(c)(4) and 154.2250(c)(5)
combustible gas indicator used for this application does accordingly, as we did in 154.2150(c)(4) and
not usually have the means to check with a sample gas and 154.2150(c)(5). With respect to Commenter 13's comment,
does not need calibration as often as an oxygen or we disagree for the reasons given in our discussion of
hydrocarbon analyzer. Commenter 13 said we should the commenter's remarks on 154.2200(c).
eliminate gas inerting and enriching requirements for
TBCFs.
2250(c)(6)..................... Commenter 5 said that this provision is impracticable...... We agree in part with Commenter 5 and revised this
provision to clarify our intent, which is not to conduct
technical capacity or lift pressure testing of the
valves, but rather to make sure the valve travel is not
constrained and that the flame arrester is not damaged.
[[Page 42609]]
2250(d)(5)..................... Commenter 4 asked us to clarify this provision so that the We agree and revised the provision accordingly.
gas-freeing rate may not exceed the maximum allowable rate
during--but not before--operations.
2250(e)........................ Commenter 12 said that annual inspection of detonation Exemptions may be available to facility operators for whom
arresters may be difficult for some facilities, and asked annual inspection is difficult. We revised 154.2250(e) so
us to specify whether compliance documentation is required. that it is worded like 154.2150(q) [now 154.2150(r)] and
makes clear how documentation requirements are
established.
--------------------------------------------------------------------------------------------------------------------------------------------------------
33 CFR part 156
--------------------------------------------------------------------------------------------------------------------------------------------------------
170(g)(3)...................... n/a........................................................ We added two more references that need updating to the
amendatory instruction for this paragraph.
170(g)(4)...................... n/a........................................................ We updated the reference to 46 CFR 39.40-3(a) so that it
now refers to 46 CFR 39.4003.
170(i)......................... Commenter 8 said that approval by the local Captain of the You may propose alternative arrangements under 156.107,
Port (COTP) is adequate and less burdensome than approval but generally the Commandant and not the COTP will have
by the Commandant. the necessary expertise.
--------------------------------------------------------------------------------------------------------------------------------------------------------
46 CFR part 35
--------------------------------------------------------------------------------------------------------------------------------------------------------
35.35-4........................ n/a........................................................ We added this section per the discussion of the comments
on 35.35-5.
35.35-5........................ Commenter 5 said the shielded wire in the overfill system We agree with these commenters and added new 35.35-4 and
of 33 CFR 154.2102(b) is attached to a ground connection rewrote this section. Together, the two sections take
pin which is grounded by the facility but should not be into account all of these commenters' remarks.
grounded to the marine vessel; this would then comply with
the proposed requirement in 46 CFR 35.35-5 for not
grounding the marine vessel to the dock. Commenter 11 said
the prohibition against using external bonding cables or
straps to achieve electrical bonding is unnecessary, and
the rule should allow barge-to-dock cable bonding as is
the current and safe industry practice. Commenter 13 said
we should continue allowing the use of bonding cables
between a barge and a dock. Commenter 18 asked us to
clarify that this section does not apply to ship-to-barge
and barge-to-barge transfers.
--------------------------------------------------------------------------------------------------------------------------------------------------------
46 CFR part 39
--------------------------------------------------------------------------------------------------------------------------------------------------------
1005(h)(1)..................... n/a........................................................ In line with the comment on 33 CFR 154.106(g)(3), we
revised this paragraph to incorporate the latest
available (2011) edition of the National Fire Protection
Association's National Electric Code (NFPA 70).
1013(b)........................ Commenter 4 said our proposed language could be interpreted We agree and revised this provision so that it applies
as requiring the vessel VCS to have been operational by only to VCSs that began operating on or after that date.
July 23, 1990.
1017........................... Commenter 4 said the Coast Guard Marine Safety Center (MSC) Vessels currently conducting multi-breasted loading
may not be able to review all the vessels that conduct operations are already approved by MSC and Commandant (CG-
multi-breasted loading operations or gas-freeing or ENG-5) and will not need reapproval. Section
cleaning operations between the publication of the final 39.1001(a)(2) allows a tank barge conducting gas-freeing
rule and its effective date. or cleaning operations to comply at the time of its next
inspection but no later than 5 years after the effective
date.
1017(b)(1), (b)(2)............. n/a........................................................ We revised these paragraphs per the comment on section
39.1017(c).
1017(c)........................ Commenter 18 said existing VCSs should not be required to We agree and revised 39.1017(b)(1) and 39.1017(b)(2) to
apply for new approval when the final rule takes effect. exclude those already approved by the MSC.
2001(m)........................ Commenter 4 pointed out a miscited reference............... We agree and changed the citation at the end of the
provision.
[[Page 42610]]
2007(b)(4)..................... Commenter 4 said we should continue to require checking, or We agree and changed ``be inspected'' to ``be verified.''
testing, but not inspection.
2009(a)(1)(iii)(B)............. n/a........................................................ In line with the comment on 33 CFR 154.106(g)(3), we
revised this paragraph to reference provisions in the
latest available (2011) edition of NFPA 70.
2009(a)(2)(ii), (a)(2)(iii).... Commenters 13 and 18 said this is unattainable because We disagree. This is not a new requirement but is the same
accurate flow rate instrumentation is not available on as appears in 46 CFR 39.20-9(b)(2). Barges and facilities
unmanned barges and some facilities do not have calibrated have successfully complied with this requirement since
instrument flow rates available for use during their cargo 1990. However, we did correct an erroneous reference in
transfer to vessels. 39.2009(a)(2)(iii): the alarm and shutdown system needs
to be activated on the cargo discharging vessel, not the
cargo receiving vessel.
2009(b)........................ Commenter 4 pointed out a miscited reference............... We agree and corrected the citation at the end of this
provision.
2011(d)........................ Commenter 4 asked what methods are approved by the Coast We revised this provision to identify where guidance is
Guard for calculating vapor growth. available for free and to specify that, alternatively,
submitters may calculate the vapor growth rate using any
recognized standard and following good engineering
practice.
2013, introductory paragraph... Commenter 4 asked why we would require the pressure sensor We do not disagree that the pressure sensing devices could
to be located as close as practicable to the vessel vapor be located at the cargo tanks. However, to prevent over-
connection, when it is more accurate to have the sensor pressurization of cargo tanks, current prevention
located closer to the tanks. guidance includes submittal of pressure drop calculations
from the cargo tank to the vapor connection. Pressure
drop calculations coupled with the location of the
pressure sensing device should be provided such that the
operator is made aware of the actual tank pressure and
can ensure the safety of the system. With sensors located
at the vapor connection additional calculations would not
be necessary.
2014(b)........................ Commenter 18 said that annual inspection is not needed for We disagree. This requirement was recommended by CTAC.
pressure valves; they are already checked frequently and Pressure-vacuum valves used with polymerizing cargoes are
the test lever is sufficient for determining proper subject to polymer buildup on the internal structure of
operation. the valve which would reduce the flow capacity of the
valve. This could cause a potentially dangerous situation
should the tank be overpressurized and the valve not be
able to handle the required flow rate due to polymer
buildup. Annual inspections are already conducted by many
operators.
2015........................... Commenters 13 and 18 asked us to clarify whether multiple Multiple devices are not required. We have revised the
pressure indicating devices will be required on tank section to clarify that a pressure sensing device, not a
barges to deal with the multiple cargo tank valves that pressure indicator, is required. A sensor takes the
control cargo transfer on unmanned tank barges. measurement, whereas the indicator provides a visual
indication of what that measurement is. Therefore, the
indicator should be located at the location from which
the cargo can be controlled. For a vessel that does not
have a pump room, this would typically be where the cargo
pump shutdown controls are located. We have refrained
from mandating a specific location because barges come in
a wide variety of designs and the current language
provides discretion for the vessel owner or operator to
place the pressure indicating device in the most
practical location.
3001(g)........................ Commenters 13 and 18 asked us to include a requirement for The industry standard incorporated by reference in this
accurate flow rate instrumentation to be provided at provision provides the requirement.
facilities and on manned tank vessels.
[[Page 42611]]
Subpart 5000................... Commenter 4 said it was not clear how to deal with the We currently require calculations for multi-breasted
extra pressure drop from multi-breasted vapor control. The loading that take the additional pressure drop into
transfer procedures should have the means to determine the consideration, and the calculations must be approved by
additional pressure drop from the inboard vessel's vapor the MSC. We added a new 39.5001(e) to clarify these
header. requirements.
5001(a)........................ Commenters 13 and 18 objected to the proposed language The proposed language was recommended by CTAC. We
requiring both barges engaged in two barge doubled-up acknowledge that some barges can be owned by one company
loading to be owned and operated by the same entity, and operated by another company, and have changed ``and''
saying this is not relevant to safe tank barge loading or to ``or'' in this provision. Most of the barges currently
safe use of marine VCSs. approved for this operation are owned and operated by the
same company. Several are owned by one company but
operated by another company. There are specific
calculation, equipment, and operational requirements for
this operation.
5001(b)........................ Commenters 13 and 18 said that a hose length limitation in The 25-foot length is standard and, for safety, these
39.5001(b)(3) is not needed and that hoses longer than 25 hoses should be as short as possible. However, we revised
feet present little additional risk. 39.5001(b)(3) to permit use of longer hoses with MSC
approval, and we made other (non-substantive) changes in
39.5001(b).
[New 5001(e)].................. ........................................................... We added new 39.5001(e) in response to Commenter 4's
comment on subpart 39.5000.
5001(e) [now (f)].............. Commenters 13 and 18 said that requiring compliance with Both of these requirements are standard conditions of our
additional COTP conditions and requiring identification current dual barge loading exemption approval letters,
and certification of facilities at which doubled-up cargo and align with CTAC recommendations. We agree that the
transfer loading operations will be conducted is identification of specific facilities is not necessary
unnecessary, and also that if additional safety and have revised this paragraph to delete that proposed
precautions are needed, they should be specified in the requirement.
initial documents.
6001(c)........................ Commenters 13 and 18 said that complying with the proposed We disagree. The labeling requirement for individual
labeling requirement will be costly and difficult, and stripping lines comes from NVIC 1-96, is based on CTAC
that it is not needed because stripping lines already are recommendations, and is important for safety reasons
identified in easily accessible barge piping diagrams. because it prevents confusion with cargo lines.
Facilities can use stencils and spread-paint the lines.
6001(f)(1)..................... Commenter 4 asked for clarification of this provision...... We have revised this provision to explain that ``flanged
flexible hoses'' are ``flexible hoses flanged to a
connection.'' This is provided as an alternative to a
fixed vapor header or fixed liquid cargo header.
6001(f)(3)..................... Commenter 4 made an observation with respect to the joint We followed up with Commenter 4. Because this paragraph
interpretation of this provision and 39.2009. requires overfill protection according to 39.2009, we
added new 33 CFR 154.2200(b) to address his comments.
6003(a)........................ Commenter 4 said this sounds like an operational We followed up with Commenter 4. We have revised this
requirement because it does not make sense for a cargo paragraph to clarify that this is an operational
tank venting system's design pressure to be less than that requirement and that it does not require a cargo tank
of cargo tank. venting system's design pressure to be less than that of
cargo tank.
6003(b)........................ Commenter 18 said that tank barges do not need individual We agree and revised this provision as we did for 39.2015.
cargo tank pressure sensors because one sensor can detect We also specified the relevant paragraphs of the
pressure throughout the barge via the common vapor system. referenced section in 33 CFR, and changed the wording of
the required label to avoid confusion between sensors and
indicators.
--------------------------------------------------------------------------------------------------------------------------------------------------------
V. Incorporation by Reference
The Director of the Federal Register has approved the material in
33 CFR 154.106 and 46 CFR 39.1005 for incorporation by reference under
5 U.S.C. 552 and 1 CFR part 51. Copies of the material are available
from the sources listed in those sections.
VI. Regulatory Analyses
We developed this final rule after considering numerous statutes
and executive orders related to rulemaking. Below we summarize our
analyses based on 13 of these statutes or executive orders.
A. Regulatory Planning and Review
Executive Orders 12866 (``Regulatory Planning and Review'') and
13563
[[Page 42612]]
(``Improving Regulation and Regulatory Review'') direct agencies to
assess the costs and benefits of available regulatory alternatives and,
if regulation is necessary, to select regulatory approaches that
maximize net benefits (including potential economic, environmental,
public health and safety effects, distributive impacts, and equity).
Executive Order (E.O.) 13563 emphasizes the importance of quantifying
both costs and benefits, of reducing costs, of harmonizing rules, and
of promoting flexibility. This final rule is not a significant
regulatory action under section 3(f) of E.O. 12866, Regulatory Planning
and Review, and does not require an assessment of potential costs and
benefits under section 6(a)(3) of that Order. The Office of Management
and Budget (OMB) has not reviewed it under that E.O.
A final Regulatory Analysis and Regulatory Flexibility Analysis is
available in the docket as indicated under ADDRESSES. A summary of the
Regulatory Analysis follows:
The final rule revises the existing regulations (33 CFR parts 154,
155, and 156, 46 CFR parts 35 and 39) regarding the safety of facility
and vessel VCSs. The final rule amends the regulations to make VCS
requirements more compatible with other Federal and State environmental
requirements and reflect industry advances in VCS technology, and
codifies the voluntary standards for VCSs at TBCFs. The final rule
increases the safety of operations by regulating the design,
installation, and use of VCSs, but will not require anyone to install
or use VCSs.
The final rule provides additional requirements for VCS equipment,
compliance documentation, training, and operations. In general, the
final rule:
Adds new requirements for certifications,
recertifications, periodic operational reviews, and approval processes
for certain operations concerning VCSs to promote maritime safety and
marine environmental protection. These various requirements mainly
affect facilities with VCSs, including TBCFs;
Requires new training or amends training requirements to
improve safety. These training requirements affect facilities with VCSs
(including TBCFs) and tank barge owners and operators;
Permits pigging; however, there will be some requirements
to receive Coast Guard permission to do so;
Provides foreign-flagged tank barges some flexibility for
certification procedures;
Adds new requirements for certain equipment on U.S.-
flagged tank barges and at TBCFs and other facilities with VCSs to
improve safety and environmental protection; and
Removes certain requirements in order to offer cost
savings. This change mainly impacts facilities with VCSs.
The final rule is necessary to reflect the expansion of Federal and
State regulations for VCSs since the current regulations were adopted
in 1990, and to reflect technological advances over that period.
Without revisions to these regulations by the Coast Guard, market
failures persist in creating situations of uncompensated risk. In the
case of this final rule, the uncompensated risks accrue to the public,
maritime commerce, and mariners in the form of safety and environmental
hazards and potential losses to equipment and cargo as well as the
opportunity cost resulting from equipment, parts of facilities, or
vessels being temporarily out of operation due to accidents.
The Regulatory Analysis provides an evaluation of the economic
impacts associated with this final rule. Table 2 below provides a
summary of the final rule's costs and benefits.
Table 2--Summary of the Final Rule's Impacts
------------------------------------------------------------------------
Category Summary
------------------------------------------------------------------------
Applicability................ Owners of U.S.-flagged tank barges and
foreign-flagged tank barges as defined
by 46 CFR Subchapter D; CEs for VCSs;
TBCFs.
Affected Population.......... 280 facilities with VCSs, 24 CEs, 15
TBCFs, 216 U.S.-flagged tank barge
owners, and owners of 338 foreign-
flagged tank barges.
10-Year Costs (7% discount $6.86 million.
rate).
10-Year Quantified Benefits Benefits: $2.79 million.
and Cost Savings (7% Additional Cost Savings: $5.956 million
discount rate). (regulated public).
Additional Cost Savings: $0.164 million
(Government).
Total Benefits and Other Savings: $8.914
million.
10-year Net Benefits of Final $8.914--$6.86 = $2.054 million.
Rule (7% discount rate).
Unquantified Benefits........ * Update industry practices.
* Aid to quality control.
* Preclusion of diminution of safety.
* Provide for an opportunity for more
competition.
------------------------------------------------------------------------
The costs, quantified benefits, and cost savings are the totals for the
10-year period of analysis. These costs include industry costs plus
the Government's costs.
Table 3 shows the changes in costs, benefits, and additional cost
savings from the NPRM to the Final Rule. As can be seen, costs have
been reduced, benefits increased and cost savings increased as a result
of the changes delineated in Table 1. Few comments questioned cost
estimates from the NPRM, and thus the original regulatory assessment is
largely retained.
Table 3--Comparison of Final Rule and NPRM Impacts (7% Discount Rate)
----------------------------------------------------------------------------------------------------------------
Additional cost
Cost Benefits savings
----------------------------------------------------------------------------------------------------------------
NPRM...................................................... $8,822,113 $1,944,359 $5,228,965
Final Rule................................................ 6,864,404 2,791,303 6,120,064
----------------------------------------------------------------------------------------------------------------
[[Page 42613]]
The final rule amends several existing regulations and these
amendments permit cost savings to the regulated public. Cost savings
would result from the removal of the requirement on standards for flame
arresters (33 CFR part 154, Appendix B). Additionally, the various
changes preclude the need for the regulated public to continue to file
exemption requests, which saves administrative labor and research. The
final rule removes the requirement for a separate overfill control
panel on the dock (33 CFR 154.2102, 46 CFR 39.2009). The provisions
include an alternative test program for compliance with the VCS
analyzer and pressure sensor safety testing requirements. The final
rule allows an alternative method of compliance with testing and
inspection requirements of 33 CFR 156.170. The final rule's changes on
enrichment requirements would benefit the regulated public by
necessitating the use of less enriching gas. As well, the Coast Guard
estimates the final rule would benefit the public by preventing marine
casualties.
Affected Population
Based on Coast Guard data, we estimate that this final rule affects
280 facilities with VCSs, 24 CEs, 15 TBCFs, 216 U.S.-flagged tank barge
owners, and owners of 338 foreign-flagged tank barges.
Costs
The final rule requires several actions by affected parties. These
actions include training, periodic operational reviews, and
recertifications. Over a 10-year period of analysis, we estimate the
total present value cost of the final rule to be $6.86 million at a 7
percent discount rate, and $8.08 million at a 3 percent discount rate.
Over the same 10-year period of analysis, we estimate the annualized
cost of the final rule to be $977,000 (rounded to nearest thousand) at
7 percent and $947,000 (rounded) at 3 percent. The following table
presents, by year, the costs of the final rule.
Table 4--Estimated Costs of Final Rule
----------------------------------------------------------------------------------------------------------------
Year Discounted 7% Discounted 3% Undiscounted
----------------------------------------------------------------------------------------------------------------
1...................................................... $2,219,312 $2,305,498 $2,374,663
2...................................................... 657,334 709,380 752,581
3...................................................... 614,330 688,718 752,581
4...................................................... 574,141 668,659 752,581
5...................................................... 548,859 664,039 769,803
6...................................................... 512,952 644,698 769,803
7...................................................... 479,394 625,920 769,803
8...................................................... 448,032 607,689 769,803
9...................................................... 418,722 589,990 769,803
10..................................................... 391,329 572,806 769,803
--------------------------------------------------------
Total.............................................. 6,864,404 8,077,397 9,251,224
--------------------------------------------------------
Annualized..................................... 977,337 946,917 925,122
----------------------------------------------------------------------------------------------------------------
We estimate the requirements for facilities as the primary cost
driver throughout the 10-year period of analysis. The requirements for
facilities range from certifications, recertifications, and periodic
operational reviews. Table 5 shows a summary of annualized costs by
requirement category.
Table 5--Summary of the Annualized Costs of the Final Rule
[$]
------------------------------------------------------------------------
Annualized *
Category -----------------------
7% 3%
------------------------------------------------------------------------
Facility Costs.................................. $751,190 $ 738,358
TBCF Costs...................................... 110,926 103,646
Tank Barge Costs................................ 111,390 101,524
Government Costs................................ 3,831 3,389
-----------------------
Total......................................... 977,337 946,917
------------------------------------------------------------------------
* Rounded to the nearest dollar.
The final rule's changes that require the regulated public to
follow operational changes such as certifications, recertifications,
and periodic operational reviews comprise approximately 58 percent of
the costs throughout the 10-year period of analysis. The final rule's
changes to require training, including amendments to PIC training,
amount to 20 percent of the total costs. Table 6 presents a summary of
the costs by requirement as a percentage of the total annualized costs
of the final rule.
Table 6--Summary of Costs by Requirement of the Final Rule
[As a percentage of annualized cost]
------------------------------------------------------------------------
Annualized
Requirements cost
(percent)
------------------------------------------------------------------------
Operations Cost............................................. 58
Protection Equipment........................................ 10
Training including PIC...................................... 20
Misc other including government and pigging................. 12
-----------
Total (rounded to the nearest one)........................ 100
------------------------------------------------------------------------
Benefits
The final rule amends existing regulations regarding VCSs in marine
activities. We are issuing these amendments to existing standards to
reflect technological improvements and to promote maritime safety and
marine environmental protection. The final rule offers provisions for
more practicable and efficient management of hazardous materials, and
contains some provisions that offer facilities the opportunity to
reduce maintenance costs.
The final rule provides several benefits. Benefits of the final
rule include (1) Energy savings which would accrue from the use of less
enriching gas, (2) avoided costs associated with the elimination of
existing standards on liquid seal and (3) prevented casualties. Other
benefits that USCG describes qualitatively include operational
efficiency and enhanced safety. USCG estimates the 10-year quantified
benefits to be at least $2.79 million (7 percent discount rate).
In addition to these benefits, we estimate that the final rule will
result in additional cost savings to the regulated public and the
Government. These cost savings derive from tasks which would no longer
have to be performed due to the final rule's changes and changes to
various operational requirements which result in less resources being
used. For regulated entities, the cost savings over
[[Page 42614]]
a 10-year period are estimated to be $5.96 million (7 percent discount
rate) and Government cost savings are estimated to be $164,000 (7
percent discount rate, rounded to the nearest thousand).
See the final Regulatory Analysis available in the docket for a
detailed analysis of the costs and benefits of this rulemaking.
The Coast Guard considered the following alternatives when
developing the final rule:
1. Take no action.
2. Adopt all CTAC recommendations.
3. Issue a new policy letter or NVIC.
4. Require annual certifications.
5. Develop a different timetable for small entities.
6. Provide an exemption for small entities (from the rule or any
part thereof).
Alternatives 1 and 2 are not preferred because they do not offer
solutions to issues identified earlier in the preamble. They also do
not allow for cost savings opportunities that arise from changes in the
final rule. Alternative 3 communicates information to the regulated
public, and although it would potentially increase public safety, it
would not allow for cost savings opportunities outlined in the final
rule, nor would it update the regulatory text. As such, it offers no
assurance of compliance and no enforcement mechanism. Alternative 4 is
feasible but costly. It is not anticipated to increase benefits or to
increase cost savings despite its higher cost. Alternative 5 offers all
benefits and cost savings of the final rule, albeit at a later date.
Because of the benefits and cost savings, a delay serves no useful
purpose to the regulated public. For some regulated entities such as
facilities and tank barge owners, the final rule offers a delayed
effective date and some provisions do not accrue costs immediately;
also, other provisions do not apply unless specific changes to VCSs
warrant them (e.g., recertifications). Alternative 6 is feasible. The
Coast Guard notes that many final provisions do not apply to some small
entities since they are either already in compliance or will benefit
from the changes in the final rule. The final changes are low in cost
on the individual level and have a low implementation burden. An
exemption would preclude small entities from pursuing cost savings that
would be provided by the final rule. A small business exemption would
cause both costs and benefits as well as cost savings to decline in
total for the regulated public. These small entities face many of the
same environmental and safety hazards other business entities face; and
these final requirements would address these hazards. Without them,
there would be an uncompensated risk to small entities and their
employees. Because this is a safety regulation and because of the
continued safety hazards, such an alternative represents a
disproportionate tolerance of risks to safety, and the Coast Guard
could not pursue this option.
B. Small Entities
Under the Regulatory Flexibility Act (5 U.S.C. 601-612), we have
considered whether this final rule would have a significant economic
impact on a substantial number of small entities. The term ``small
entities'' comprises small businesses, not-for-profit organizations
that are independently owned and operated and are not dominant in their
fields, and governmental jurisdictions with populations of less than
50,000.
A combined final Regulatory Analysis and Regulatory Flexibility
Analysis discussing the impact of this final rule on small entities is
available in the docket as indicated in the ADDRESSES section of this
preamble.
Based on our analysis, we estimate that small entities affected by
this final rule are primarily small businesses consisting of CEs,
owners and operators of TBCFs, tank barges, and facilities with VCSs.
We did not find data to suggest small not-for-profit organizations or
small government entities will be directly affected by this final rule.
In addition, CEs will incur no additional costs due to this final rule
because no additional tasks or equipment are required of them;
therefore, they are not analyzed further. We evaluated the impact on
small entities for each segment of industry that incur additional
costs, since this final rule requires different provisions for owners
and operators of TBCFs, tank barges, and facilities with VCSs.
Based on our assessment, 54 percent of tank barge owners affected
by this final rule will be considered small by Small Business
Administration (SBA) size standards. We estimate 100 percent of these
small entities will incur cost impacts that are 1 percent or less than
their annual revenues during the highest cost year (implementation
year), as well as annually.
We estimate 15 percent of facilities with VCSs will be considered
small by SBA size standards. We estimate that almost 86 percent of
these small entities will incur annual cost impacts that are 1 percent
or less than their annual revenues during the highest cost year
(implementation year), as well as annually. Another 14 percent will
have cost impacts between 1 to 3 percent of their annual revenue.
We estimate that all of the TBCFs are considered small by SBA size
standards. We estimate 60 percent of these TBCFs will incur cost
impacts that are potentially greater than 3 percent of their annual
revenues during the highest cost year (implementation year). It should
be noted that the final rule will codify existing voluntary standards
for TBCFs. Consequently, we anticipate the cost impacts to TBCFs may be
overestimates.
Consequently, we believe there will be no significant economic
impacts for CEs, facilities with VCSs, and owners/operators of tank
barges. However, there may be economic impacts for some TBCFs.
C. Assistance for Small Entities
Under section 213(a) of the Small Business Regulatory Enforcement
Fairness Act of 1996 (Pub. L. 104-121), we offered to assist small
entities in understanding this final rule so that they could better
evaluate its effects on them and participate in the rulemaking. If the
final rule will affect your small business, organization, or
governmental jurisdiction and you have questions concerning its
provisions or options for compliance, please consult Ms. Sara Ju at the
address listed under ADDRESSES. The Coast Guard will not retaliate
against small entities that question or complain about this final rule
or any policy or action of the Coast Guard.
Small businesses may send comments on the actions of Federal
employees who enforce, or otherwise determine compliance with, Federal
regulations to the Small Business and Agriculture Regulatory
Enforcement Ombudsman and the Regional Small Business Regulatory
Fairness Boards. The Ombudsman evaluates these actions annually and
rates each agency's responsiveness to small business. If you wish to
comment on actions by employees of the Coast Guard, call 1-888-REG-FAIR
(1-888-734-3247).
D. Collection of Information
This final rule requires an amendment to an existing collection of
information (1625-0060) as defined by the Paperwork Reduction Act of
1995 (44 U.S.C. 3501-3520). As defined in 5 CFR 1320.3(c), ``collection
of information'' comprises reporting, recordkeeping, monitoring,
posting, labeling, and other similar actions. The title and description
of the information collections, a description of those who must collect
the information, and an estimate of the total annual burden follow. The
estimate covers the time for
[[Page 42615]]
reviewing instructions, searching existing sources of data, gathering
and maintaining the data needed, and completing and reviewing the
collection.
Title: Vapor Control Systems for Facilities and Tank Vessels.
OMB Control Number: 1625-0060.
Summary of the Collection of Information: This collection of
information ensures industry compliance with safety standards for VCSs.
The final rule requires recordkeeping and reporting on the design and
use of VCSs. The final rule contains collection of information
requirements which include: Certifications, recertifications, periodic
operational reviews, approval requests, reviews of operating manuals,
failure analyses, operational review letters, and relabeling. The
collection of information will aid the Coast Guard and industry in
assuring safe practices associated with VCSs.
Need for Information: The Coast Guard needs this information to
ensure industry use of VCS requirements are compatible with new Federal
and State environmental requirements, to reflect industry advances in
VCS technology, and to ensure the safe design and operation of a VCS at
a TBCF.
Final Use of Information: The Coast Guard will use this information
to determine whether an entity meets the statutory requirements.
Description of the Respondents: The respondents are owners/
operators of TBCFs, facilities, and tank vessels with vapor control
systems. Reporting and recordkeeping requirements will be completed by
facility and vessel owners/operators, PICs, engineers, maintenance
workers, and operations managers of affected tank barges, TBCFs,
facilities, and CEs.
Number of Respondents: The burden change of this collection of
information includes certifications, recertifications, approval
requests, reviewing operating manuals, preparing operational review
letters, and relabeling. This collection of information applies to
various owners and operators of tank barges, facilities, TBCFs, and
CEs. We estimate the total number of respondents is 535.
Frequency of Responses: This final rule will vary the number of
responses each year by requirement. Some actions are one time only and
others are required more frequently.
Burden of Response: This collection of information applies to CEs,
tank barge owners/operators and owners/operators of facilities with
VCSs. The Coast Guard estimates the total number of respondents is 535.
The burden of response varies by collection of information requirement.
Estimate of Total Annual Burden: The total annual burden is
estimated to increase as a result of the final rule by 8,041 hours from
the previously approved 2,789 hours.
As required by the Paperwork Reduction Act of 1995 (44 U.S.C.
3507(d)), we will submit a copy of this final rule to OMB for its
review of the collection of information.
You are not required to respond to a collection of information
unless it displays a currently valid control number from OMB. Before
the Coast Guard can enforce the collection of information requirements
in this final rule, OMB must approve the action.
E. Federalism
A rule has implications for federalism under E.O. 13132,
Federalism, if it has a substantial direct effect on the States, on the
relationship between the national government and the States, or on the
distribution of power and responsibilities among the various levels of
government. In our NPRM, found at 75 FR 65152, we previously stated
that this rule had no implications for federalism. We have re-evaluated
this rule under E.O. 13132 and under the authorities granted to the
Coast Guard to promulgate regulations concerning marine vapor control
systems and now conclude that certain provisions of these regulations
do have implications for federalism. Our analysis follows.
For those regulations promulgated under the authority of 46 U.S.C.
3306, there are no implications for federalism. It is well settled that
States may not regulate in categories reserved for regulation by the
Coast Guard. It is also well settled, now, that all of the categories
covered in 46 U.S.C. 3306, 3703, 7101, and 8101 (design, construction,
alteration, repair, maintenance, operation, equipping, personnel
qualification, and manning of vessels) are within the fields foreclosed
from regulation by the States. (See the decision of the Supreme Court
in the consolidated cases of United States v. Locke and Intertanko v.
Locke, 529 U.S. 89, 120 S.Ct. 1135 (March 6, 2000).) Under 46 U.S.C.
3703, Congress directed the Secretary to prescribe equipment
regulations for tank vessels necessary to protect against hazards to
life, property, and the marine environment, as well as to navigation
and vessel safety. Provisions of these regulations, promulgated under
the authority of 46 U.S.C. 3703, increase operational safety and the
protection of the marine environment by setting the standards for the
use, design, and installation of vapor control systems on inspected
vessels. Because States may not promulgate rules within this category,
there are no implications for federalism under Executive Order 13132.
For those regulations promulgated under the authority of 42 U.S.C.
7511b(f)(2), these provisions do have implications for federalism. It
is clear that Congress intended these regulations to have limited
preemptive effect over state or local law based on the language found
in 42 U.S.C. 7511b(f)(2). In this section, Congress mandated the Coast
Guard to issue regulations to ``ensure the safety of the equipment and
operations which are to control emissions from the loading and
unloading of tank vessels, under section 3703 of title 46 and section
1225 of title 33.'' Congress further explained that any standards for
the emission of VOCs established by a ``State or political subdivision
regarding emissions from the loading and unloading of tank vessels
shall be consistent with the regulations regarding safety of the
Department in which the Coast Guard is operating.'' In choosing this
language, and specifically including section 1225 of title 33, Congress
expressly intended Coast Guard regulations to preempt State or local
laws or regulations regarding emission control equipment and procedures
for waterfront facilities transferring oil or hazardous materials, but
only in so far as a State or local law or regulation conflicts with the
federal regulation.
F. Unfunded Mandates Reform Act
The Unfunded Mandates Reform Act of 1995 (2 U.S.C. 1531-1538)
requires Federal agencies to assess the effects of their discretionary
regulatory actions. In particular, the Act addresses actions that may
result in the expenditure by a State, local, or Tribal government, in
the aggregate, or by the private sector of $100,000,000 (adjusted for
inflation) or more in any 1 year. Though this final rule will not
result in such an expenditure, we do discuss the effects of this final
rule elsewhere in this preamble.
G. Taking of Private Property
This final rule will not cause a taking of private property or
otherwise have taking implications under E.O. 12630, Governmental
Actions and Interference with Constitutionally Protected Property
Rights.
H. Civil Justice Reform
This final rule meets applicable standards in sections 3(a) and
3(b)(2) of E.O. 12988, Civil Justice Reform, to
[[Page 42616]]
minimize litigation, eliminate ambiguity, and reduce burden.
I. Protection of Children
We have analyzed this final rule under E.O. 13045, Protection of
Children from Environmental Health Risks and Safety Risks. This final
rule is not an economically significant rule and will not create an
environmental risk to health or risk to safety that might
disproportionately affect children.
J. Tribal Governments
This final rule does not have Tribal implications under E.O. 13175,
Consultation and Coordination with Indian Tribal Governments, because
it does not have a substantial direct effect on one or more Indian
tribes, on the relationship between the Federal Government and Indian
tribes, or on the distribution of power and responsibilities between
the Federal Government and Indian tribes.
K. Energy Effects
We have analyzed this final rule under E.O. 13211, Actions
Concerning Regulations That Significantly Affect Energy Supply,
Distribution, or Use. We have determined that it is not a ``significant
energy action'' under that E.O. because it is not a ``significant
regulatory action'' under E.O. 12866 and is not likely to have a
significant adverse effect on the supply, distribution, or use of
energy. The Administrator of the Office of Information and Regulatory
Affairs has not designated it as a significant energy action.
Therefore, this final rule does not require a Statement of Energy
Effects under E.O. 13211.
L. Technical Standards
The National Technology Transfer and Advancement Act (15 U.S.C. 272
note) directs agencies to use voluntary consensus standards in their
regulatory activities unless the agency provides Congress, through the
Office of Management and Budget, with an explanation of why using these
standards would be inconsistent with applicable law or otherwise
impractical. Voluntary consensus standards are technical standards
(e.g., specifications of materials, performance, design, or operation;
test methods; sampling procedures; and related management systems
practices) that are developed or adopted by voluntary consensus
standards bodies.
This final rule uses voluntary consensus standards from the
following organizations: American Petroleum Institute, American
National Standards Institute, ASTM, International Electrotechnical
Commission, National Electrical Manufacturers Association, National
Fire Protection Association, Oil Companies International Marine Forum,
and Underwriters Laboratories, Inc. This final rule also uses technical
standards other than voluntary consensus standards from the
International Maritime Organization. The sections that reference these
standards and the locations of these standards are listed in 33 CFR
154.106 and 46 CFR 39.1005.
M. Environment
We have analyzed this final rule under Department of Homeland
Security Management Directive 023-01 and Commandant Instruction
M16475.lD, which guide the Coast Guard in complying with the National
Environmental Policy Act of 1969 (42 U.S.C. 4321-4370f), and have
concluded that this action is one of a category of actions that do not
individually or cumulatively have a significant effect on the human
environment. This final rule is categorically excluded under section
2.B.2, figure 2-1, paragraph (34)(d) of the Instruction and under
section 6(a) of the ``Appendix to National Environmental Policy Act:
Coast Guard Procedures for Categorical Exclusions, Notice of Final
Agency Policy'' (67 FR 48244, July 23, 2002). This final rule involves
regulations concerning vessel operation safety standards and safety
equipment. An environmental analysis checklist and a categorical
exclusion determination are available in the docket where indicated
under ADDRESSES.
List of Subjects
33 CFR Part 154
Alaska, Fire prevention, Hazardous substances, Incorporation by
reference, Oil pollution, Reporting and recordkeeping requirements.
33 CFR Part 155
Alaska, Hazardous substances, Oil pollution, Reporting and
recordkeeping requirements.
33 CFR Part 156
Hazardous substances, Oil pollution, Reporting and recordkeeping
requirements, Water pollution control.
46 CFR Part 35
Cargo vessels, Marine safety, Navigation (water), Occupational
safety and health, Reporting and recordkeeping requirements, Seamen.
46 CFR Part 39
Cargo vessels, Fire prevention, Hazardous materials transportation,
Incorporation by reference, Marine safety, Occupational safety and
health, Reporting and recordkeeping requirements.
For the reasons discussed in the preamble, the Coast Guard amends
33 CFR parts 154, 155, and 156, and 46 CFR parts 35 and 39 as follows:
Title 33
PART 154--FACILITIES TRANSFERRING OIL OR HAZARDOUS MATERIAL IN BULK
0
1. The authority citation for part 154 is revised to read as follows:
Authority: 33 U.S.C. 1225, 1231, 1321(j)(1)(C), (j)(5), (j)(6),
and (m)(2); sec. 2, E.O. 12777, 56 FR 54757; Department of Homeland
Security Delegation No. 0170.1. Subpart F is also issued under 33
U.S.C. 2735. Vapor control recovery provisions of Subpart P are also
issued under 42 U.S.C. 7511b(f)(2).
0
2. Revise Sec. 154.106 to read as follows:
Sec. 154.106 Incorporation by reference.
(a) Certain material is incorporated by reference (IBR) into this
part with the approval of the Director of the Federal Register under 5
U.S.C. 552(a) and 1 CFR part 51. To enforce any edition other than that
specified in this section, the Coast Guard must publish a notice of
change in the Federal Register and the material must be available to
the public. All approved material is available for inspection at the
Coast Guard, Office of Design and Engineering Standards (CG-ENG), 2100
2nd Street SW., Stop 7126, Washington, DC 20593-7126, telephone 202-
372-1418 and at the National Archives and Records Administration
(NARA). For information on the availability of this material at NARA,
call 202-741-6030 or go to https://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html. Also, it is
available from the sources indicated in this section.
(b) American National Standards Institute (ANSI), 25 West 43rd
Street, 4th floor, New York, NY 10036.
(1) ANSI B16.5, Steel Pipe Flanges and Flanged Fittings, 1988, IBR
approved for Sec. Sec. 154.500(d), 154.2100(b), 154.2101(d),
154.2202(d), and Appendix A, 7.3 to part 154.
(2) ANSI B16.24, Bronze Pipe Flanges and Flange Fittings Class 150
and 300, 1979, IBR approved for Sec. Sec. 154.500(d) and 154.2100(b).
(3) ANSI B31.3, Chemical Plant and Petroleum Refinery Piping, 1987
(including B31.3a-1988, B31.3b-1988, and B31.3c-1989 addenda), IBR
[[Page 42617]]
approved for Sec. Sec. 154.510(a) and 154.2100(b).
(c) American Petroleum Institute (API), 1220 L Street NW.,
Washington, DC 20005.
(1) API Standard 2000, Venting Atmospheric and Low-Pressure Storage
Tanks (Non-refrigerated and Refrigerated), Third Edition, January 1982
(reaffirmed December 1987)(``API 2000''), IBR approved for Sec. Sec.
154.2103(j) and 154.2203(e), (k), and (l).
(2) API Recommended Practice 550, Manual on Installation of
Refinery Instruments and Control Systems, Part II--Process Stream
Analyzers, Section 1--Oxygen Analyzers, Fourth Edition, February 1985
(``API 550''), IBR approved for Sec. 154.2107(f).
(d) American Society of Mechanical Engineers (ASME), Three Park
Avenue, New York, NY 10016.
(1) ASME B16.34 -2004, Valves--Flanged, Threaded, and Welding End,
issued September 2, 2005, IBR approved for Sec. 154.2100(b).
(2) [Reserved]
(e) ASTM International (ASTM), 100 Barr Harbor Drive, West
Conshohocken, PA 19428-2959.
(1) ASTM F631-93, Standard Guide for Collecting Skimmer Performance
Data in Controlled Environments (``ASTM F631''), IBR approved for
Appendix C, 6.3 to part 154.
(2) ASTM F715-95, Standard Test Methods for Coated Fabrics Used for
Oil Spill Control and Storage (``ASTM F715''), IBR approved for
Appendix C, 2.3.1 to part 154.
(3) ASTM F722-82 (Reapproved 2008), Standard Specification for
Welded Joints for Shipboard Piping Systems (``ASTM F722''), approved
November 1, 2008, IBR approved for Appendix A, 8.4, 8.6 to part 154.
(4) ASTM F1122-87 (Reapproved 1992), Standard Specification for
Quick Disconnect Couplings (``ASTM F1122''), IBR approved for Sec.
154.500(d).
(5) ASTM F1155-98, Standard Practice for Selection and Application
of Piping System Materials (``ASTM F1155''), IBR approved for Appendix
A, 7.1, 8.4 to part 154.
(6) ASTM F1273-91 (Reapproved 2007) Standard Specification for Tank
Vent Flame Arresters (``ASTM F1273''), approved December 1, 2007, IBR
approved for Sec. Sec. 154.2001 and 154.2105(j).
(f) International Electrotechnical Commission (IEC), Bureau Central
de la Commission Electrotechnique Internationale, 3, rue de
Varemb[eacute], P.O. Box 131, CH--1211 Geneva 20, Switzerland.
(1) IEC 60309-1 Plugs, Socket-Outlets and Couplers for Industrial
Purposes--Part 1: General Requirements, Edition 4.2 2012-06, IBR
approved for Sec. 154.2102(b).
(2) IEC 60309-2 Plugs, Socket-Outlets and Couplers for Industrial
Purposes--Part 2: Dimensional Interchangeability Requirements for Pin
and Contact-tube Accessories, Edition 4.2 2012-05, IBR approved for
Sec. 154.2102(b).
(g) National Electrical Manufacturers Association (NEMA), 1300
North 17th Street, Suite 1752, Rosslyn, VA 22209.
(1) ANSI NEMA WD-6--Wiring Devices, Dimensional Requirements, 1988
(``NEMA WD-6''), IBR approved for Sec. 154.2102(a).
(2) [Reserved]
(h) National Fire Protection Association (NFPA), 1 Batterymarch
Park, Quincy, MA 02169-7471.
(1) NFPA 51B, Standard for Fire Prevention in Use of Cutting and
Welding Processes, 1994, IBR approved for Sec. 154.735(l).
(2) NFPA 70, National Electrical Code, 1987 (``NFPA 70 (1987)''),
IBR approved for Sec. 154.735(q).
(3) NFPA 70, National Electrical Code, 2011 (``NFPA 70 (2011)''),
IBR approved for Sec. Sec. 154.2100(c) and 154.2102(a).
(i) Oil Companies International Marine Forum (OCIMF), 29 Queen
Anne's Gate, London, SW1H 9BU, England.
(1) International Safety Guide for Oil Tankers and Terminals, Fifth
Ed., 2006 (``ISGOTT''), IBR approved for Sec. Sec. 154.735(s),
154.2101(g), and 154.2203(m).
(2) [Reserved]
(j) Underwriters Laboratories, Inc. (UL), 333 Pfingsten Road,
Northbrook, IL 60062.
(1) UL 525 Standard for Flame Arresters, 8th Edition, May 9, 2008,
IBR approved for Sec. Sec. 154.2001 and 154.2105(j).
(2) [Reserved]
0
3. In Sec. 154.310, revise paragraph (b) to read as follows:
Sec. 154.310 Operations manual: Contents.
* * * * *
(b)(1) The operations manual must contain a description of the
facility's vapor control system (VCS), if the facility--
(i) Collects vapor emitted from vessel cargo tanks for recovery,
destruction, or dispersion; or
(ii) Balances or transfers vapor to or from vessel cargo tanks.
(2) The VCS description required by paragraph (b)(1) of this
section must include a line diagram or simplified piping and
instrumentation diagram (P&ID) of the facility's VCS piping, including
the location of each valve, control device, pressure-vacuum relief
valve, pressure indicator, flame arrester, and detonation arrester;
(3) The VCS description required by paragraph (b)(1) of this
section must describe the design and operation of its--
(i) Vapor line connection;
(ii) Startup and shutdown procedures;
(iii) Steady-state operating procedures;
(iv) Provisions for dealing with pyrophoric sulfide (for facilities
which handle inerted vapors of cargoes containing sulfur);
(v) Alarms and shutdown devices; and
(vi) Pre-transfer equipment inspection requirements.
(4) The VCS description required by paragraph (b)(1) of this
section must include all test procedures and a checklist for use during
the testing of the VCS required by 33 CFR 156.170(g). The test
procedures must specify--
(i) All tests required for initial certification under 33 CFR
154.2022(d);
(ii) All components that are to be tested; and
(iii) Procedures for testing each component.
(5) The VCS description required by paragraph (b)(1) of this
section must include--
(i) A list of all cargoes the VCS is approved to control; and
(ii) Copies of any Coast Guard letters exempting the VCS from
regulatory requirements.
(6) The VCS description required by paragraph (b)(1) of this
section must include detailed operating instructions for a cargo line
clearance system as described in 33 CFR 154.2104, if such a system is
used by a facility;
(7) The VCS description required by paragraph (b)(1) of this
section must include the following for a tank barge cleaning facility:
(i) A physical description of the facility and facility plan
showing mooring areas, locations where cleaning operations are
conducted, control stations, and locations of safety equipment;
(ii) The sizes, types, and number of tank barges from which the
facility can conduct cleaning operations simultaneously; and
(iii) The minimum number of persons required to be on duty during
cleaning operations and the duties of each.
* * * * *
0
4. Revise Sec. 154.500 to read as follows:
Sec. 154.500 Hose assemblies.
Each hose assembly used for transferring oil or hazardous material
must meet the following requirements:
[[Page 42618]]
(a) The minimum design burst pressure for each hose assembly must
be at least four times the sum of the pressure of the relief valve
setting (or four times the maximum pump pressure when no relief valve
is installed) plus the static head pressure of the transfer system, at
the point where the hose is installed.
(b) The maximum allowable working pressure (MAWP) for each hose
assembly must be more than the sum of the pressure of the relief valve
setting (or the maximum pump pressure when no relief valve is
installed) plus the static head pressure of the transfer system, at the
point where the hose is installed.
(c) Each nonmetallic hose must be usable for oil or hazardous
material service.
(d) Each hose assembly must either have--
(1) Full threaded connections;
(2) Flanges that meet ANSI B16.5 or ANSI B16.24 (both incorporated
by reference, see 33 CFR 154.106); or
(3) Quick-disconnect couplings that meet ASTM F1122 (incorporated
by reference, see 33 CFR 154.106).
(e) Each hose must be marked with one of the following:
(1) The name of each product for which the hose may be used; or
(2) For oil products, the words ``OIL SERVICE''; or
(3) For hazardous materials, the words ``HAZMAT SERVICE--SEE LIST''
followed immediately by a letter, number or other symbol that
corresponds to a list or chart contained in the facility's operations
manual or the vessel's transfer procedure documents which identifies
the products that may be transferred through a hose bearing that
symbol.
(f) Each hose also must be marked with the following, except that
the information required by paragraphs (f)(2) and (3) of this section
need not be marked on the hose if it is recorded in the hose records of
the vessel or facility, and the hose is marked to identify it with that
information:
(1) Maximum allowable working pressure;
(2) Date of manufacture; and
(3) Date of the latest test required by 33 CFR 156.170.
(g) The hose burst pressure and the pressure used for the test
required by 33 CFR 156.170 must not be marked on the hose and must be
recorded elsewhere at the facility as described in paragraph (f) of
this section.
(h) Each hose used to transfer fuel to a vessel that has a fill
pipe for which containment cannot practically be provided must be
equipped with an automatic back pressure shutoff nozzle.
0
5. In Sec. 154.735--
0
a. In paragraph (q), remove the term ``NFPA 70'' and add, in its place,
the words ``NFPA 70 (1987) (incorporated by reference, see 33 CFR
154.106)''; and
0
b. Revise paragraph (s) to read as follows:
Sec. 154.735 Safety requirements.
* * * * *
(s) Tank-cleaning or gas-freeing operations conducted by the
facility on vessels carrying oil residues or mixtures must be conducted
in accordance with sections 11.3 and 11.4 of OCIMF ISGOTT (incorporated
by reference, see 33 CFR 154.106), except that--
(1) Prohibitions in ISGOTT against the use of recirculated wash
water do not apply if the wash water is first processed to remove
product residues;
(2) The provisions in ISGOTT section 11.3.6.10 that removal of
sludge, scale, and sediment do not apply if personnel use breathing
apparatuses which protect them from the tank atmosphere; and
(3) Upon the request of the facility owner or operator in
accordance with 33 CFR 154.107, the COTP may approve the use of
alternate standards to ISGOTT if the COTP determines that the
alternative standards provide an equal level of protection to the
ISGOTT standards.
* * * * *
Sec. 154.740 [Amended]
0
6. In Sec. 154.740--
0
a. In paragraph (g), remove the words ``subpart E'' and replace them
with the words ``subpart P''; and
0
b. In paragraph (i), remove the words ``Sec. 154.804 of this part''
and add, in their place, the citation ``33 CFR 154.2020 through
154.2025''.
Subpart E [Removed]
0
7. Remove subpart E, consisting of Sec. Sec. 154.800 through 154.850.
Subparts J through O [Reserved]
0
8. Add reserved subparts J through O.
0
9. Add subpart P to read as follows:
Subpart P--Marine Vapor Control Systems
General
Sec.
154.2000 Applicability.
154.2001 Definitions.
Certifying Entities
154.2010 Qualifications for acceptance as a certifying entity.
154.2011 Application for acceptance as a certifying entity.
Certification, Recertification, and Operational Review
154.2020 Certification and recertification--owner/operator
responsibilities.
154.2021 Operational review--owner/operator responsibilities.
154.2022 Certification, recertification, or operational review--
certifying entity responsibilities, generally.
154.2023 Recertification--certifying entity responsibilities,
generally.
154.2024 Operational review--certifying entity responsibilities,
generally.
154.2025 Certification, recertification, or operational review--
certifying entity documentation.
Personnel
154.2030 Transfer facilities.
154.2031 Tank barge cleaning facilities.
Transfer Facilities--VCS Design and Installation
154.2100 Vapor control system, general.
154.2101 Requirements for facility vapor connections.
154.2102 Facility requirements for vessel liquid overfill
protection.
154.2103 Facility requirements for vessel vapor overpressure and
vacuum protection.
154.2104 Pigging system.
154.2105 Fire, explosion, and detonation protection.
154.2106 Detonation arresters installation.
154.2107 Inerting, enriching, and diluting systems.
154.2108 Vapor-moving devices.
154.2109 Vapor recovery and vapor destruction units.
154.2110 Vapor balancing requirements.
154.2111 Vapor control system connected to a facility's main vapor
control system.
154.2112 Vapors with potential to polymerize or freeze--Special
requirements.
154.2113 Alkylene oxides--Special requirements.
Transfer Facilities--Operations
154.2150 General requirements.
Alternative Analyzer and Pressure Sensor Reliability Testing
154.2180 Alternative testing program--Generally.
154.2181 Alternative testing program--Test requirements.
Tank Barge Cleaning Facilities--VCS Design and Installation
154.2200 Applicable transfer facility design and installation
requirements.
154.2201 Vapor control system--General requirements.
154.2202 Vapor line connections.
154.2203 Facility requirements for barge vapor overpressure and
vacuum protection.
154.2204 Fire, explosion, and detonation protection.
Tank Barge Cleaning Facilities--Operations
154.2250 General requirements.
[[Page 42619]]
General
Sec. 154.2000 Applicability.
(a) Except as specified by paragraphs (b) through (g) of this
section, this subpart applies to--
(1) Each facility that controls vapors emitted to or from vessel
cargo tanks;
(2) A vessel, other than a tank vessel, that has a vapor processing
unit located onboard for recovery, destruction, or dispersion of vapors
from a tank vessel's cargo tanks;
(3) Certifying entities that review, inspect, test, and certificate
facility vapor control systems (VCSs); or
(4) A facility VCS that receives cargo vapor from a vessel when the
VCS is connected to a facility's main VCS that serves plant processing
areas, such as tank storage areas or tank truck or railcar loading
areas, unrelated to tank vessel operations. The requirements of this
subpart apply between the vessel vapor connection and the point where
the VCS connects to the facility's main VCS.
(b) Each facility VCS that began operating on or after July 23,
1990, and that is certified as in compliance with 33 CFR part 154,
subpart E on August 15, 2013, or each existing tank barge cleaning
facility VCS that meets the safety Standards of Navigation and Vessel
Inspection Circular No. 1-96, must comply with 33 CFR part 154, subpart
P by August 15, 2016. Certifications, approvals of alternatives, and
grants of exemption in effect on August 15, 2013, remain in effect
after that date and as specified in the certification, approval, or
grant.
(c) A facility with a Coast Guard-approved VCS operating prior to
July 23, 1990, must comply with 33 CFR 154.2150 but otherwise need not
comply with this subpart so long as it does not have any design or
configuration alterations after its approval and receives cargo vapor
only from the specific vessels for which it was originally approved.
(d) A facility that uses a vapor balancing system to transfer vapor
from a railcar or a tank truck to a vessel cargo tank while offloading
the vessel must obtain approval in writing from the Commandant and make
that approval available for Coast Guard inspection upon request.
(e) A facility that transfers vapor from a facility tank to a cargo
tank of a vessel which is not offloading cargo must obtain approval in
writing from the Commandant and make that approval available for Coast
Guard inspection upon request.
(f) A tank vessel that has a permanent or portable vapor processing
unit located onboard must comply with applicable requirements of this
subpart and 46 CFR part 39.
(g) This subpart does not apply to the collection of vapors of
liquefied flammable gases as defined in 46 CFR 30.10-39.
(h) This subpart does not require a facility or a vessel to control
vapor, or a vessel to take away vapor from facilities; however, if a
facility operates a VCS to control vapor to or from vessels, the
facility must comply with the requirements of this subpart.
(i) In this subpart, regulatory measurements, whether in the metric
or English system, are sometimes followed by approximate equivalent
measurements in parentheses, which are given solely for the reader's
convenience. Regulatory compliance with the regulatory measurement is
required.
Sec. 154.2001 Definitions.
As used in this subpart only:
Ambient temperature means the temperature of the environment in
which an experiment is conducted or in which any physical or chemical
event occurs.
Barge cargo connection means the point in a barge's cargo system
where it connects with the hose assembly or loading arm used for cargo
transfer.
Barge vapor connection means the point in a barge's piping system
where it connects to a vapor collection hose or arm. This may be the
same as the barge's cargo connection as it controls vapors during barge
cargo tank-cleaning operations.
Base loading means a method of inerting, enriching, or diluting
such that sufficient inerting, enriching, or diluting gas, for the
worst concentration of vapor coming from the vessel, is injected into
the vapor line during the entire loading operation so that the vapor
mixture is inerted, enriched, or diluted at the maximum loading rate.
For inerting and enriching systems, ``worst concentration'' means the
vapor stream contains no cargo vapor. For a diluting system, ``worst
concentration'' means the vapor stream is saturated with cargo vapor.
Captain of the Port (COTP) means the Coast Guard Captain of the
Port as defined in 33 CFR 154.105.
Certifying entity means an individual or organization accepted by
the Commandant to review plans, data, and calculations for vapor
control system designs and to conduct inspections and observe tests of
vapor control system installations.
Cleaning operation means any stripping, gas-freeing, or tank-
washing operation of a barge's cargo tanks conducted at a cleaning
facility.
Combustible liquid means any liquid that has a flashpoint above
80[emsp14][deg]F (as determined from an open-cup tester, as used to
test burning oils) and includes Grade D and Grade E combustible liquids
defined in 46 CFR 30.10-15.
Commandant means Commandant (CG-ENG), U.S. Coast Guard, 2100 2nd
St. SW., Stop 7126, Washington, DC 20593-7126.
Detonation arrester means a device that is acceptable to the
Commandant and includes a detonation arrester that is designed, built,
and tested in accordance with Appendix A of this part or by another
method acceptable to the Commandant for arresting flames and
detonations.
Diluting means introducing a non-flammable, non-combustible, and
non-reactive gas with the objective of reducing the hydrocarbon content
of a vapor mixture to below the lower flammable limit so that it will
not burn.
Drip leg means a section of piping that extends below piping grade
to collect liquid passing through the vapor line and that has a
diameter no more than the diameter of the pipe in which it is
installed.
Elevated temperature means the temperature that exceeds 70 percent
of the auto-ignition temperature, in degrees Celsius, of the vapors
being collected.
Enriching means introducing a flammable gas with the objective of
raising the hydrocarbon content of a vapor mixture above the upper
flammable limit so that it will not burn.
Existing vapor control system means a vapor control system that
satisfies the requirements of 33 CFR part 154, subpart E as certified
by a certifying entity, or a tank barge cleaning facility vapor control
system that meets the safety Standards of Navigation and Vessel
Inspection Circular No. 1-96 as certified by a certifying entity or
approved by the U.S. Coast Guard, and that began operating prior to
August 15, 2013.
Facility main vapor control system means a vapor control system
that primarily serves facility processing areas unrelated to tank
vessel operations, such as the plant process, tank storage areas, or
tank truck or railcar loading areas.
Facility operations manual means the manual required by 33 CFR
154.300, the contents of which are described in 33 CFR 154.310.
Facility vapor connection means the point in a facility's vapor
collection system where it connects to a vapor collection hose or the
base of a vapor
[[Page 42620]]
collection arm and is located at the dock as close as possible to the
tank vessel to minimize the length of the flexible vapor collection
hose, thus reducing the hazards associated with the hose.
Fail-safe means a piece of equipment or instrument that is designed
such that if any element should fail, it would go to a safe condition.
Fixed stripping line means a pipe extending to the low point of
each cargo tank, welded through the deck and terminating above the deck
with a valve plugged at the open end.
Flame arrester means a device that is designed, built, and tested
in accordance with ASTM F 1273 or UL 525 (both incorporated by
reference, see 33 CFR 154.106) for use in end-of-line applications for
arresting flames.
Flame screen means a fitted single screen of corrosion-resistant
wire of at least 30-by-30 mesh, or two fitted screens, both of
corrosion-resistant wire, of at least 20-by-20 mesh, spaced apart not
fewer than 12.7 millimeters (0.5 inch) or more than 38.1 millimeters
(1.5 inches).
Flammable liquid means any liquid that gives off flammable vapors
(as determined by flashpoint from an open-cup tester, as used to test
burning oils) at or below a temperature of 80[deg]F, and includes
Grades A, B, and C flammable liquids defined in 46 CFR 30.10-22.
Fluid displacement system means a system that removes vapors from a
barge's cargo tanks during gas freeing through the addition of an inert
gas or other medium into the cargo tank.
Fluid injection connection means the point in a fluid displacement
system at which the fixed piping or hose that supplies the inert gas or
other medium connects to a barge's cargo tanks or fixed piping system.
Gas freeing means the removal of vapors from a tank barge.
Grade A, B, C, D, or E means any Grade A, B, or C flammable liquid
defined in 46 CFR 30.10-22 or any Grade D or E combustible liquid
defined in 46 CFR 30.10-15.
High flash point cargoes means Grade E cargoes and cargoes having a
closed-cup flash point higher than 60[deg]C (140[deg]F), carried at a
temperature no higher than 5[deg]C (9[deg]F) below their flash points.
Inert condition or inerted means the oxygen content of the vapor
space in a tank vessel's cargo tank is reduced to 60 percent or less by
volume of the vapor's minimum oxygen concentration for combustion, or
to 8 percent by volume or less for the vapor of crude oil, gasoline
blends, or benzene, by addition of an inert gas, in accordance with the
inert gas requirements of 46 CFR 32.53 or 46 CFR 153.500.
Inerting means introducing an inert gas into a tank and/or piping
system to lower the oxygen content of a vapor mixture.
Line clearing means the transfer of residual cargo from a cargo
loading line toward a cargo tank by using compressed inert gas.
Liquid knockout vessel means a device, other than a drip leg, used
to separate liquid from vapor.
Maximum allowable gas-freeing rate means the maximum volumetric
rate at which a barge may be gas-freed during cleaning operations.
Maximum allowable stripping rate means the maximum volumetric rate
at which a barge may be stripped during cleaning operations prior to
the opening of any hatch and/or fitting in the cargo tank being
stripped.
Maximum allowable transfer rate means the maximum volumetric rate
at which a vessel may receive cargo or ballast.
Minimum oxygen concentration for combustion or MOCC means the
lowest level of oxygen in a vapor or a vapor mixture that will support
combustion.
Multi-breasted barge-loading operations are those in which barges
load side by side with the outboard barge's vapor collection system
connected to a facility vapor connection through the inboard barge, as
opposed to single-breasted operations involving a single barge, and may
also be known as ``two barge, double-up'' loading operations.
Multiple facility vapor collection system junction means the point
in the vapor collection system where two or more branch lines
originating from separate facility vapor connections are connected.
New vapor control system means a vapor control system that is not
an existing vapor control system.
Padding means introducing into a tank and associated piping system
with an inert gas or liquid which separates the cargo from air, and
maintaining the condition.
Partially inerted means the oxygen content of the vapor space in a
tank is reduced to below what is normally present in the atmosphere by
the addition of an inert gas such as nitrogen or carbon dioxide, but
not to the concentration that meets the definition of ``inert condition
or inerted'' in this section.
Pig means any device designed to maintain a tight seal within a
cargo line while being propelled by compressed inert gas towards a
cargo tank, for the purpose of transferring residual cargo from the
cargo loading line to the cargo tank.
Pigging means the transfer of residual cargo from a cargo loading
line by using compressed inert gas to propel a ``pig'' through the line
toward a cargo tank.
Pre-transfer conference means the conference required by 33 CFR
156.120(w).
Purging means introducing an inert gas into a tank and/or piping
system to further reduce the existing hydrocarbon and/or oxygen content
to a level below which combustion cannot be supported if air is
subsequently introduced into the tank or piping system.
Stripping means the removal, to the maximum extent practicable, of
cargo residue remaining in the barge's cargo tanks and associated fixed
piping system after cargo transfer or during cleaning operations.
Tank barge cleaning facility or TBCF means a facility used or
capable of being used to conduct cleaning operations on a tank barge.
Transfer facility means a facility as defined in 33 CFR 154.105,
excluding tank barge cleaning or stripping facilities.
Vacuum displacement system means a system that removes vapors from
a barge's cargo tanks during gas freeing by sweeping air through the
cargo tank hatch openings.
Vapor balancing means the transfer of vapor displaced by incoming
cargo from the tank of a vessel or facility receiving cargo into a tank
of the vessel or facility delivering cargo via facility vapor
collection system.
Vapor collection system means an arrangement of piping and hoses
used to collect vapor emitted to or from a vessel's cargo tanks and to
transport the vapor to a vapor processing unit or a tank.
Vapor control system or VCS means an arrangement of piping and
equipment used to control vapor emissions collected to or from a vessel
and includes the vapor collection system and the vapor processing unit
or a tank.
Vapor destruction unit means a vapor processing unit that destroys
cargo vapor by a thermal destruction method.
Vapor dispersion unit means a vapor processing unit that releases
cargo vapor into the atmosphere through a venting system not located on
the tank vessel.
Vapor processing unit means the components of a vapor control
system that recover, destroy, or disperse vapor collected from a
vessel.
Vapor recovery unit means a vapor processing unit that recovers
cargo vapor by nondestructive means.
[[Page 42621]]
Vessel vapor connection means the point in a vessel's fixed vapor
collection system where it connects to a vapor collection hose or arm.
Certifying Entities
Sec. 154.2010 Qualifications for acceptance as a certifying entity.
To qualify for acceptance as a vapor control system (VCS)
certifying entity, the entity must demonstrate to the satisfaction of
the Commandant that it possesses the following minimum qualifications:
(a) The ability to review and evaluate design drawings and failure
analyses for compliance to this subpart;
(b) The knowledge of the applicable regulations of this subpart,
including the standards incorporated by reference;
(c) The ability to monitor and evaluate test procedures and results
for compliance with the operational requirements of this subpart;
(d) The ability to perform inspections and observe tests of bulk
liquid cargo-handling systems;
(e) The applicant must not be controlled by an owner or operator of
a vessel or facility engaged in controlling vapor emissions;
(f) The applicant must not be dependent upon Coast Guard acceptance
under this section to remain in business; and
(g) The person in charge of VCS certification must be a licensed
professional engineer in a U.S. State or territory by August 15, 2014.
Sec. 154.2011 Application for acceptance as a certifying entity.
(a) An applicant seeking Coast Guard acceptance as a certifying
entity of vapor control systems (VCSs) must submit a signed, written
application to the Commandant containing the information described in
paragraph (b) of this section. The applicant's signature certifies that
the information in the application is true and that the applicant is
not dependent upon Coast Guard acceptance under this section to remain
in business and constitutes consent for the Coast Guard to verify any
information contained in the application, through personal examination
of persons named in the application, or otherwise. If an applicant
knowingly and willfully provides any false statement or
misrepresentation, or conceals a material fact in the application, the
application may be denied or terminated, and the applicant may be
subject to prosecution under the provisions of 18 U.S.C. 1001.
(b) An application must include the following general information:
(1) The name and address of the applicant, including subsidiaries
and divisions if applicable;
(2) A description of the experience and qualifications of any
person who would review or test systems on behalf of the applicant,
showing that the person is familiar with or otherwise qualified to
implement Coast Guard VCS regulations; and
(3) A letter from a facility owner or operator stating his or her
intent to use the services of the applicant to certify VCS
installations.
(c) The Commandant reviews each application and either issues a
letter of acceptance as a certifying entity to the applicant, or
notifies the applicant that it is not accepted, and maintains a list of
currently accepted certifying entities that is available to the public
at https://homeport.uscg.mil.
(d) The acceptance of a certifying entity may be terminated by the
Commandant for failure to review, inspect, or test a system properly in
accordance with this subpart.
(e) A certifying entity may not certify a facility VCS if that
certifying entity was involved in the design or installation of the
system. ``Design or installation'' includes, but is not limited to--
(1) Performing system design calculations;
(2) Providing chemical data;
(3) Developing plans, specifications, and drawings;
(4) Conducting failure analysis; and
(5) Installing systems or components.
(f) A certifying entity may not recertify a VCS design,
configuration, or operational change if it was involved in that change,
and may not conduct an operational review of a VCS if it has been
involved in the design, installation, or operation of the VCS.
(g) A certifying entity may not conduct the failure analysis of a
facility VCS it is certifying. The certifying entity may only point out
shortcomings shown by the failure analysis and may not propose changes
to correct the shortcomings.
(h) A certifying entity may not certify the VCS of any vessel or
facility owner or operator that owns or has a controlling interest in
the certifying entity.
Certification, Recertification, and Operational Review
Sec. 154.2020 Certification and recertification--owner/operator
responsibilities.
(a) Prior to operating, a new vapor control system (VCS)
installation must be certified under 33 CFR 154.2023 by a certifying
entity as meeting the requirements of this subpart.
(b) A certified VCS or a Coast Guard-approved VCS that was
operating prior to July 23, 1990 must be recertified by a certifying
entity under 33 CFR 154.2023 before it can--
(1) Control vapors other than those for which it was originally
certified;
(2) Receive vapors from vessels other than those for which it was
approved, if the VCS was in operation prior to July 23, 1990;
(3) Operate under any changed design or configuration;
(4) Operate as part of multi-breasted barge-loading operations, if
the VCS was not originally approved or certified for such operations;
or
(5) Be connected to a tank vessel if a pigging system is used to
clear cargo in the cargo line back to the tank vessel.
(c) For a transfer facility, prior to operating a VCS to control
vapor from a tank vessel during cargo loading line pigging to clear
cargo in the cargo loading line back to the tank vessel, the cargo
loading line pigging system must be reviewed by a certifying entity as
meeting the requirements of 33 CFR 154.2104.
(d) To apply for certification, the owner or operator of a facility
VCS must submit plans, calculations, specifications, and other related
information, including a qualitative failure analysis, to the
certifying entity. Suggested, but not mandatory, guidance for preparing
a qualitative failure analysis can be found in the American Institute
of Chemical Engineers publication ``Guidelines for Hazard Evaluation
Procedures,'' and in Military Standard MIL-STD-882B for a quantitative
failure analysis. For assistance in locating those publications,
contact the Coast Guard, Office of Design and Engineering Standards
(CG-ENG), 2100 2nd Street SW., Stop 7126, Washington, DC 20593-7126,
telephone 202-372-1418 or via email at Hazmatstandards@uscg.mil. The
analysis must demonstrate that--
(1) The VCS can operate continuously and safely while controlling
cargo vapors to or from tankships or tank barges over the full range of
transfer rates expected at the facility;
(2) The VCS has the proper alarms and automatic shutdown systems
required by this subpart to prevent an unsafe operation;
(3) The VCS has sufficient automatic or passive devices to minimize
damage to personnel, property, and the environment if an accident were
to occur;
(4) If a quantitative failure analysis is also conducted, the level
of safety
[[Page 42622]]
attained is at least one order of magnitude greater than that
calculated for operating without a VCS; and
(5) If a facility uses a cargo line pigging system to clear cargo
in the cargo line back to the tank vessel with the VCS connected, the
qualitative failure analysis must demonstrate that the cargo line
pigging system has at least the same levels of safety required by
paragraphs (d)(1), (2), and (3) of this section to prevent overpressure
of the vessel's cargo tanks and account for the probability that the
pig is destroyed during line-pigging operations.
(e) The VCS owner or operator must maintain at the facility--
(1) A copy of VCS design documentation, including plans, drawings,
calculations, and specifications for the VCS;
(2) The facility operations manual, including the list of cargoes
that the facility is approved to vapor control;
(3) Any certification or recertification letter issued under 33 CFR
154.2023; and
(4) Other records as required by 33 CFR 154.740.
Sec. 154.2021 Operational review--owner/operator responsibilities.
(a) Each facility vapor control system (VCS) must undergo an
operational review by a certifying entity within five years of its
initial certification or last operational review, to ensure its proper
operation and maintenance.
(b) The VCS owner or operator must coordinate with the certifying
entity and provide the entity with all necessary documentation and
records to conduct the operational review.
(c) The VCS owner or operator must notify the Captain of the Port
(COTP) of a scheduled operational review. The COTP, at his or her
discretion, may observe the operational review.
(d) The VCS owner or operator must maintain, at the facility, the
latest operational review letter issued under 33 CFR 154.2023.
Sec. 154.2022 Certification, recertification, or operational review--
certifying entity responsibilities, generally.
Before the initial certification of a facility vapor control system
(VCS), the certifying entity must perform each of the tasks specified
in this section.
(a) Review all VCS design documentation, including plans, drawings,
calculations, specifications, and failure analysis, to ensure that the
VCS design meets the requirements of this subpart.
(b) Conduct an initial onsite inspection to ensure that the VCS
installation conforms to the VCS plans, drawings, and specifications
reviewed.
(c) Conduct onsite reviews and observe tests to ensure the VCS's
proper operation in accordance with its design and compliance with
applicable regulations and the facility's operations manual and to
ensure that--
(1) Each alarm and shutdown shown on the piping and instrumentation
diagrams (P&IDs) and reviewed in the hazard analysis as part of the
system responds properly, through simulation of emergency conditions to
activate the alarm or shutdown;
(2) Maximum vacuum cannot be exceeded at the maximum operating
conditions of any vapor-moving device, through testing of the vacuum
breaker;
(3) VCS shutdown occurs correctly, through the startup of the VCS
and tripping of each shutdown loop while the VCS is not connected to a
vessel;
(4) VCS startup, normal operation, and shutdown occur properly,
through observing the relevant portions of a test loading or unloading
of one vessel, or a test cleaning of one tank barge at a tank barge
cleaning facility; and that
(5) The automatic liquid block valve successfully stops flow of
liquid to the vessel during a system shutdown, through observing the
relevant portions of a test loading or test cargo tank cleaning.
(d) Review, for each cargo vapor the VCS will control, the cargo's
chemical data and the VCS design to ensure that--
(1) Each vapor-controlled chemical is either specified in writing
by the Commandant or listed in 46 CFR 30.25-1, 46 CFR 151.05, or Table
1 or Table 2 of 46 CFR 153;
(2) Each chemical's maximum experimental safe gap, minimum oxygen
concentration for combustion (MOCC), and upper and lower limits of
flammability have been correctly determined (this may but need not be
in compliance with Coast Guard guidance available at https://homeport.uscg.mil);
(3) Vapor properties and characteristics are addressed, including
freezing point, polymerization potential, solubility, and cargo
compatibility;
(4) The flash point for any cargo with a closed-cup flash point of
60[deg]C (140[deg]F) or higher is properly determined;
(5) The cargo's vapor growth rate has been correctly determined and
the VCS complies with 33 CFR 154.2103(a) and (b) or 33 CFR 154.2203(a)
or (b);
(6) Each detonation arrester used in the VCS is correct for each
chemical's maximum experimental safe gap;
(7) Setpoints for each oxygen analyzer used in the VCS are correct
for each chemical's MOCC;
(8) Setpoints for each oxygen or hydrocarbon analyzer used in the
VCS are correct for each chemical's upper or lower flammability limit;
(9) The inerting, enriching, or dilution system used is adequate;
(10) Each vapor-controlled chemical is compatible with all VCS
components and with other chemicals and with inerting, enriching, or
diluting gases added to the VCS per 46 CFR part 150, Table I and Table
II;
(11) The VCS's mechanical equipment and system are suitable;
(12) The VCS's vapor recovery or destruction unit has adequate
capacity and is safe for each chemical;
(13) Any calculation to determine the duration of purging required
by 33 CFR 154.2150(p) is correct; and that
(14) The VCS's failure analysis addresses any hazards presented
with each chemical.
(e) Review the VCS prior to certifying it to control vapors from
barge cargo tanks during multi-breasted barge loading operations, to
confirm that--
(1) The overfill control system required by 33 CFR 154.2102 will
process a liquid overfill condition within any one cargo tank on each
barge;
(2) If multi-breasted loading is conducted using more than one
liquid transfer hose from the shore facility, the facility is capable
of activating the emergency shutdown system required by 33 CFR 154.550,
and can automatically stop the cargo flow to each transfer hose
simultaneously, in the event an upset condition occurs that closes the
remotely operated cargo vapor shutoff valve required by 33 CFR
154.2101(a);
(3) The facility operations manual has been modified to include the
procedures for multi-breasted barge-loading operations; and
(4) The facility operations manual describes how to make proper
connections, on the facility side, between the alarm and shutdown
systems of the VCS and of each barge being loaded.
(f) Review a cargo line pigging system that will be used to clear
cargo in the cargo line back to a tank vessel for compliance with 33
CFR 154.2104.
(g) Review the facility operations manual for compliance with 33
CFR 154.310(b).
(h) Review any test program used for instrument testing and
calibration for compliance with 33 CFR 154.2180 and 33 CFR 154.2181.
(i) Review the facility's VCS training program for compliance with
33 CFR 154.2030 and 154.2031.
[[Page 42623]]
Sec. 154.2023 Recertification--certifying entity responsibilities,
generally.
(a) Before the recertification of a facility vapor control system
(VCS) the certifying entity must perform the reviews specified in 33
CFR 154.2022, except paragraphs (a) through (c).
(b) The certifying entity must review, inspect, and observe tests
of a facility VCS's design or configuration alteration before
recertifying a VCS that was certified or approved for operation prior
to July 23, 1990, to ensure that the altered system complies with
applicable regulations. In general, the certifying entity should
perform the review, inspection, and observe tests as specified in 33
CFR 154.2022(a) through (c). However, depending on the extent of the
alteration, the review, inspection, or test observing may not need to
be as comprehensive as those for an initial certification.
Sec. 154.2024 Operational review--certifying entity responsibilities,
generally.
In conducting an operational review the certifying entity must
ensure that the vapor control system (VCS) is properly operating and
maintained by performing the tasks specified in this section.
(a) Ensure the completeness, currency, and accuracy of the facility
operations manual, training plans, and VCS test procedures.
(b) Confirm through training records that the current listed
available facility persons in charge have been trained in compliance
with 33 CFR 154.2030 or 154.2031.
(c) Confirm that recordkeeping and testing and inspection comply
with 33 CFR 154.740 and 156.170.
(d) Verify that there has been no change to the VCS equipment or
instrumentation since the last certification, recertification, or
operational review to ensure that the certification letter is current.
(e) Verify proper marking, labeling, maintenance, and operation of
VCS components, through visual inspection.
(f) Confirm that the originally certified liquid cargo transfer
rate can still be attained in compliance with 33 CFR 154.2103 and
154.2107.
(g) Ensure that cargo transfer or tank-cleaning barge operational
procedures are properly followed and the VCS operates properly, through
observation of the initial stages of transfer or cleaning, including
24-hour pre-transfer tests required by 33 CFR 154.2150(b) or 33 CFR
154.2250(b), the pre-transfer conference, and initial system startup
procedures.
Sec. 154.2025 Certification, recertification, or operational review--
certifying entity documentation.
(a) If the certifying entity is satisfied that the facility's vapor
control system (VCS) has successfully undergone the reviews,
inspections, and tests required by 33 CFR 154.2022(a) for certification
or recertification, and that the VCS will operate properly and safely,
the certifying entity must certify or recertify the VCS by issuing a
certification letter to the facility owner or operator, and by sending
copies of the letter to the Captain of the Port (COTP) and the
Commandant. The certification letter must refer by date to the
certifying entity's letter of acceptance issued under 33 CFR
154.2011(c), and must--
(1) State that the facility complies with applicable regulations
and with its operations manual, and list any exemptions to the
applicable regulations that have been approved by the Coast Guard;
(2) Report on all reviews, inspections, and tests undergone by the
VCS in accordance with 33 CFR 154.2022(a);
(3) List all plans and drawings that were reviewed by the
certifying entity;
(4) State if the VCS may control vapors from tank barges that are
required to have a shore-side, explosion-proof receptacle or an
overfill control system required by 33 CFR 154.2102(a) and (b); and
(5) List all cargoes that the certifying entity approves for
control by the VCS.
(b) If the certifying entity is satisfied that the facility's VCS
has successfully undergone the operational review required by 33 CFR
154.2022(b), the certifying entity must issue an operational review
letter to the facility owner or operator, and send copies of the letter
to the COTP and the Commandant. The operational review letter must--
(1) List each item reviewed and inspected;
(2) Describe the transfer or cleaning operation observed; and
(3) Summarize the review's results.
Personnel
Sec. 154.2030 Transfer facilities.
(a) Personnel in charge of a transfer operation using a vapor
control system (VCS) must have completed a training program covering
the particular VCS installed at the facility. As part of the training
program, personnel must be able to demonstrate, through drills and
display of practical knowledge, the proper VCS operational procedures
for normal and emergency conditions. The training program must cover
the following subjects:
(1) Purpose of the VCS;
(2) Principles of the VCS;
(3) Components of the VCS;
(4) Hazards associated with the VCS;
(5) Coast Guard regulations in this subpart;
(6) Operating procedures, including:
(i) Transfer, testing, and inspection requirements;
(ii) Pre-transfer procedures;
(iii) Chemicals approved for collection;
(iv) Material safety data sheet review;
(v) Connection procedures;
(vi) Startup procedures;
(vii) Normal operating conditions and how to handle deviations from
normal conditions;
(viii) Normal shutdown procedures; and
(ix) Operating procedures for cargo line clearing if a cargo line
clearance system is installed in accordance with 33 CFR 154.2104; and
(7) Emergency procedures.
(b) Personnel overseeing VCS maintenance must be familiar with--
(1) Inspection of detonation arresters; and
(2) Procedures for equipment and instrumentation testing required
by 33 CFR 156.170(g).
(c) Facility personnel in charge of a transfer operation using a
VCS must be designated and qualified in compliance with 33 CFR 154.710
and the facility must maintain the training documentation required by
33 CFR 154.740(b).
Sec. 154.2031 Tank barge cleaning facilities.
(a) In addition to complying with 33 CFR 154.2030, a tank barge
cleaning facility (TBCF) person-in-charge (PIC) of a barge cargo tank-
cleaning operation that uses a vapor control system (VCS) must complete
a training program covering the particular systems installed at the
facility and on the barge. As part of the training program, personnel
must be able to demonstrate, through drills and practical knowledge,
the proper VCS operation procedures for normal and emergency
conditions. The training program must--
(1) Satisfy the requirements of 33 CFR 154.2030(a)(1) through (7),
except (a)(6)(i), (ii), and (ix), and 33 CFR 154.2030(b) and cover--
(i) Purpose, principles, components, and hazards associated with
stripping and gas-freeing;
(ii) Special hazards associated with the accumulation and discharge
of static electricity; and
(iii) Operating procedures, including cleaning, testing, and
inspection requirements; pre-cleaning procedures; and safeguards to
prevent static electricity discharge.
[[Page 42624]]
(b) In addition to the requirements contained in 33 CFR 154.710, no
person may serve, and the facility operator may not use the services of
anyone, as a facility PIC of a cleaning operation unless the person has
been properly trained and certified by the facility with a minimum of
60 hours of experience in cleaning operations.
Transfer Facilities--VCS Design and Installation
Sec. 154.2100 Vapor control system, general.
(a) Vapor control system (VCS) design and installation must
eliminate potential overpressure and vacuum hazards, overfill hazards,
sources of ignition, and mechanical damage to the maximum practicable
extent. Each remaining hazard source that is not eliminated must be
specifically addressed in the protection system design and system
operational requirements.
(b) Vapor collection system pipe and fitting components must be in
accordance with ANSI B31.3 (incorporated by reference, see 33 CFR
154.106) with a maximum allowable working pressure (MAWP) of at least
150 pounds per square inch gauge (psig). Valves must be in accordance
with ASME B16.34, 150 pound class (incorporated by reference, see 33
CFR 154.106). Flanges must be in accordance with ANSI B16.5 or ANSI
B16.24, 150 pound class (both incorporated by reference, see 33 CFR
154.106). The following components and their associated equipment do
not have a minimum specified MAWP, but must be constructed to
acceptable engineering standards and have the appropriate mechanical
strength to serve the intended purpose: knockout drums, liquid seals,
blowers/compressors, flare stacks/incinerators, and other vapor
processing units.
(c) All VCS electrical equipment must comply with NFPA 70 (2011)
(incorporated by reference, see 33 CFR 154.106).
(d) Any pressure, flow, or concentration indication required by
this part must provide a remote indicator on the facility where the
cargo transfer system and VCS are controlled, unless the local
indicator is clearly visible and readable from the operator's normal
position at the control stations.
(e) Any condition requiring an alarm as specified in this part must
activate an audible and visible alarm where the cargo transfer and VCSs
are controlled.
(f) For a VCS installed after August 15, 2013, an alarm or shutdown
must be activated if electrical continuity of an alarm or shutdown
sensor required by this subpart is lost.
(g) The VCS piping surface temperature must not exceed 177[deg]C
(350[emsp14][deg]F) or 70 percent of the auto-ignition temperature in
degrees Celsius of the vapors being transferred, whichever is lower,
during normal operations. This must be achieved by either separating or
insulating the entire VCS from external heat sources.
(h) The VCS must be equipped with a mechanism to eliminate any
liquid condensate from the vapor collection system that carries over
from the vessel or condenses as a result of an enrichment process.
(1) If a liquid knockout vessel is installed to eliminate any
liquid condensate, it must have--
(i) A mechanism to indicate the level of liquid in the device;
(ii) A high liquid level sensor that activates an alarm, meeting
the requirements of paragraph (e) of this section;
(iii) A high-high liquid level sensor that closes the remotely
operated cargo vapor shutoff valve required by 33 CFR 154.2101(a), and
shuts down any vapor-moving devices before carrying liquid over from
the vessel to the vapor-moving device. One sensor with two stages may
accomplish both this requirement and the requirement of paragraph
(h)(1)(ii) of this section; and
(2) If a drip leg is used to eliminate any liquid condensate, it
must be fitted with a mechanism to remove liquid from the low point.
(i) Vapor collection piping must be electrically grounded and must
be electrically continuous.
(j) If the facility handles inerted vapors of cargoes containing
sulfur, the facility must control heating from pyrophoric iron sulfide
deposits in the vapor collection line.
(k) All VCS equipment and components, including piping, hoses,
valves, flanges, fittings, and gaskets, must be suitable for use with
the vapor in the VCS.
Sec. 154.2101 Requirements for facility vapor connections.
(a) A remotely operated cargo vapor shutoff valve must be installed
in the vapor collection line between the facility vapor connection and
the nearest point where any inerting, enriching, or diluting gas is
introduced into the vapor collection line, or where a detonation
arrester is fitted. The valve must--
(1) Close within 30 seconds after detection of a shutdown condition
of any component required by this subpart;
(2) Close automatically if the control signal or electrical power
to the system is interrupted;
(3) Activate an alarm meeting 33 CFR 154.2100(e) when a signal to
shut down is received from a component;
(4) Be capable of manual operation or manual activation;
(5) Have a local valve position indicator, or be designed so that
the valve position can be readily determined from the valve handle or
valve stem position; and
(6) If the valve seat is fitted with resilient material, be a
Category A valve as defined by 46 CFR 56.20-15 and not allow
appreciable leakage when the resilient material is damaged or
destroyed.
(b) Except when a vapor collection arm is used, the first 1 meter
(3.3 feet) of vapor piping downstream of the facility vapor connection
must be--
(1) Painted in the sequence of red/yellow/red. The width of the red
bands must be 0.1 meter (0.33 foot) and the width of the middle yellow
band must be 0.8 meter (2.64 feet); and
(2) Labeled with the word ``VAPOR'' painted in black letters at
least 50.8 millimeters (2 inches) high.
(c) Each facility vapor connection flange face must have a
permanent stud projecting outward that is 12.7 millimeters (0.5 inch)
in diameter and is at least 25.4 millimeters (1 inch) long. The stud
must be located at the top of the flange face, midway between
boltholes, and in line with the bolthole pattern.
(d) Each hose that transfers vapors must--
(1) Have a design burst pressure of at least 25 pounds per square
inch gauge (psig);
(2) Have a maximum allowable working pressure no less than 5 psig;
(3) Be capable of withstanding at least a 2 pounds per square inch
(psi) vacuum without collapsing or constricting;
(4) Be electrically continuous with a maximum resistance of 10,000
ohms;
(5) Have flanges with--
(i) A bolthole arrangement complying with the requirements for 150
pound class flanges, ANSI B16.5 (incorporated by reference, see 33 CFR
154.106); and
(ii) One or more 15.9 millimeter (0.625 inch) diameter holes in the
flange face, located midway between boltholes, and in line with the
bolthole pattern;
(6) Be resistant to abrasion and kinking;
(7) Be compatible with vapors being controlled; and
(8) Have the last 1 meter (3.3 feet) of each end of the vapor hose
marked in accordance with paragraph (b) of this section.
(e) Vapor hoses must be adequately supported to prevent kinking,
collapse,
[[Page 42625]]
or contact with any metal of the vessel or facility to prevent
unintentional electrical bypassing of the insulating flange or the
single length of non-conducting hose required by paragraph (g) of this
section.
(f) Fixed vapor collection arms must--
(1) Meet the requirements of paragraphs (d)(1) through (5) of this
section; and
(2) Have the last 1 meter (3.3 feet) of the arm marked in
accordance with paragraph (b) of this section.
(g) The facility vapor connection must be electrically insulated
from the vessel vapor connection in accordance with OCIMF ISGOTT
section 17.5 (incorporated by reference, see 33 CFR 154.106). In order
to prevent electrical arcing during connection and disconnection of the
transfer hose/arm, the transfer hose/arm must be fitted with an
insulating flange or a single length of non-conducting hose to ensure
electrical discontinuity between the vessel and facility. The
insulating flange/hose should be inserted at the jetty end and must not
be electrically bypassed. The installation, inspection, and testing of
the insulating flange/hose must be in accordance with 46 CFR 35.35-4.
For each vapor hose, only one insulting flange or non-conductive hose
must be provided. See 46 CFR 35.35-4.
(h) A vapor collection system, fitted with a gas injection system
that operates at a positive gauge pressure at the facility vapor
connection, must be fitted with a means to prevent backflow of vapor to
the vessel's vapor collection system during loading.
(i) Electrical bonding between vessel and shore must be in
accordance with 46 CFR 35.35-.5.
Sec. 154.2102 Facility requirements for vessel liquid overfill
protection.
This section does not apply to facilities collecting vapors emitted
from vessel cargo tanks while inerting, padding, or purging the cargo
tanks with an inert gas and not loading cargo into the cargo tank.
(a) Each facility that receives cargo vapor from a tank barge that
is fitted with overfill protection, in accordance with 46 CFR
39.2009(a)(1)(iii), must provide a 120-volt, 20-amp explosion-proof
receptacle for the overfill protection system that meets--
(1) ANSI NEMA WD-6 (incorporated by reference, see 33 CFR 154.106);
(2) NFPA 70 (2011), Articles 406.9 and 501.145 (incorporated by
reference, see 33 CFR 154.106); and
(3) 46 CFR 111.105-9.
(b) Each facility that receives cargo vapor from a tank barge that
is fitted with an intrinsically safe cargo tank level sensor system
complying with 46 CFR 39.2009(a)(2), as a means of overfill protection,
must have an overfill control system on the dock capable of powering
and receiving an alarm and shutdown signal from the cargo tank level
sensor system that--
(1) Closes the remotely operated cargo vapor shutoff valve required
by 33 CFR 154.2101(a) and activates the emergency shutdown system
required by 33 CFR 154.550 when--
(i) A tank overfill signal is received from the barge; or
(ii) Electrical continuity of the cargo tank level sensor system is
interrupted;
(2) Activates an audible and visible alarm that warns barge and
facility personnel when a tank overfill signal, or an optional high-
level signal corresponding to a liquid level lower than the tank
overfill sensor setting, is received from the barge;
(3) Has a mechanism to test the alarms and automatic shutdown
systems electrically and mechanically before operating the vapor
control system (VCS);
(4) Has suitable means, such as approved intrinsic safety barriers
able to accept passive devices, so that the overfill and optional alarm
circuits on the barge side of the overfill control system, including
cabling, normally closed switches, and pin and sleeve connectors, are
intrinsically safe;
(5) Is labeled at the dock with the maximum allowable inductance
(in millihenrys) and capacitance (in microfarads) to be connected to
the facility overfill protection system as specified by the equipment
manufacturer; and
(6) Has a female connecting plug for the tank barge level sensor
system with a five-wire, 16-ampere connector body meeting IEC 60309-1
and IEC 60309-2 (both incorporated by reference, see 33 CFR 154.106),
that is--
(i) Configured with pins S2 (N) and R1 (L3) for the tank overfill
sensor circuit, pin G connected to the cabling shield, and pins N (L2)
and T3 (L1) reserved for an optional high-level alarm connection;
(ii) Labeled ``Connector for Barge Overfill Control System''; and
(iii) Connected to the overfill control system by a shielded
flexible cable.
154.2103 Facility requirements for vessel vapor overpressure and
vacuum protection.
In this section, the requirements of having a flame arrester or a
flame screen at the opening of a pressure relief valve or a vacuum
relief valve apply only to facilities collecting vapors of flammable,
combustible, or non-high flash point liquid cargoes.
(a) A facility's vapor control system (VCS) must have the capacity
for collecting cargo vapor at a rate of not less than the facility's
maximum liquid transfer rate for cargoes that are vapor controlled plus
the vapor growth for the cargoes and any inerting, diluting, or
enriching gas that may be added to the system. Vapor growth must be
considered as 25 percent of the cargo's saturated vapor pressure in
pounds per square inch absolute (psia) at 115[emsp14][deg]F, divided by
12.5 psia (the vapor pressure of gasoline at 115[emsp14][deg]F), times
the facility's maximum liquid transfer rate, unless there is
experimental data for actual vapor growth for turbulent transferring
under the most severe conditions for vapor growth. If the cargo is
transferred at temperatures above 115[emsp14][deg]F, the cargo's true
vapor pressure (in psia) at the transferring temperature must be used
when determining the vapor growth.
(b) A facility VCS must be designed to prevent the pressure in a
vessel's cargo tanks from going below 80 percent of the highest setting
of any of the vessel's vacuum relief valves or exceeding 80 percent of
the lowest setting of any of the vessel's pressure relief valves for a
non-inerted tank vessel. A facility VCS also must be designed to
prevent the pressure in a vessel's cargo tanks from going below 0.2
pounds per square inch gauge (psig) or exceeding 80 percent of the
lowest setting of any of the vessel's pressure relief valves for an
inerted tank vessel. The system must sustain the pressure in the
vessel's cargo tanks within this range at any cargo transfer rate less
than or equal to the maximum transfer rate determined at the pre-
transfer conference.
(c) The pressure measured at the facility vapor connection must be
corrected for pressure drops across the vessel's vapor collection
system, vapor collection hose or arm, and vapor line up to the location
of the pressure sensor.
(d) The facility vapor connection must have a pressure-sensing
device that meets the installation requirements of paragraph (h) of
this section, which activates an alarm that meets 33 CFR 154.2100(e)
when the pressure at the facility vapor connection exceeds either--
(1) The pressure corresponding to the upper pressure determined in
paragraph (b) of this section; or
(2) A lower pressure agreed upon at the pre-transfer conference.
(e) If a facility draws vapor from a vessel with a vapor-moving
device, the facility vapor connection must have a pressure-sensing
device, which activates an alarm meeting 33 CFR 154.2100(e)
[[Page 42626]]
when the pressure at the facility vapor connection falls below either--
(1) The pressure corresponding to the lower pressure determined in
paragraph (b) of this section; or
(2) A higher pressure agreed upon at the pre-transfer conference.
(f) The facility vapor connection must have a pressure-sensing
device, independent of the device used to activate the alarm required
by paragraph (d) of this section, meeting the installation requirements
of paragraph (h) of this section, which activates the emergency
shutdown system required by 33 CFR 154.550 when the pressure at the
facility vapor connection exceeds the lower of the following:
(1) A pressure corresponding to 90 percent of the vessel's lowest
pressure relief valve setting, corrected for pressure drops across the
vessel's vapor collection system, the vapor collection hose or arm, and
any vapor line up to the point where the pressure sensor is located;
(2) A pressure corresponding to 90 percent of the setting of the
pressure relief valve at the facility vapor connection, if the facility
vapor connection is installed with a pressure relief valve; or
(3) A lower pressure than the pressure in paragraphs (f)(1) and
(f)(2) of this section that is agreed upon at the pre-transfer
conference.
(g) If a facility draws vapors from a vessel with a vapor-moving
device, the facility vapor connection must have a pressure-sensing
device, independent of the device used to activate the alarm required
by paragraph (e) of this section, which closes the remotely operated
cargo vapor shutoff valve required by 33 CFR 154.2101(a) when the
vacuum at the facility vapor connection is more than the higher (lesser
vacuum) of the following:
(1) A vacuum corresponding to 90 percent of the vessel's highest
vacuum relief valve setting;
(2) A vacuum corresponding to 90 percent of the setting of the
vacuum relief valve at the facility vapor connection, if the facility
vapor connection is installed with a vacuum relief valve; or
(3) A lesser vacuum than the vacuum in paragraphs (g)(1) and (g)(2)
of this section that is agreed upon at the pre-transfer conference.
(h) The pressure-sensing devices required by paragraphs (d) and (f)
of this section must be located in the vapor collection line between
the facility vapor connection and the following:
(1) Any isolation valve, unless an interlock is provided that
prevents operation of the system when the isolation valve is closed;
and
(2) Any components that could plug and cause a blockage in the
vapor line.
(i) A pressure-indicating device must be provided that displays the
pressure in the vapor collection line between the facility vapor
connection and any isolation valve or any devices which could cause a
blockage in the vapor line.
(j) If a facility draws vapor from the vessel with a vapor-moving
device capable of drawing more than 1 pound per square inch (psi)
vacuum, a vacuum relief valve must be installed in the vapor collection
line between the vapor-moving device and the facility vapor connection,
which--
(1) Relieves at a predetermined pressure such that the pressure at
the facility vapor connection is maintained at -1.0 psig (1.0 psig
vacuum) or less vacuum;
(2) Has a relieving capacity equal to or greater than the capacity
of the vapor-moving device;
(3) Has a flame arrester or flame screen fitted at the vacuum
relief opening; and
(4) Has been tested for relieving capacity in accordance with
paragraph 1.5.1.3 of API 2000 (incorporated by reference, see 33 CFR
154.106) with a flame arrester or flame screen fitted.
(k) When a facility collects cargo vapor through an extensive
length of vapor piping, such as an undersea pipeline from a vessel
moored offshore, before reaching the first pressure sensor and vacuum
relief valve, the vacuum relief valve may be set at a vacuum greater
than 1 psi vacuum, provided the pressure controls take into account the
pressure drop across the vessel's vapor collection system, any vapor
collection hoses, and the vapor piping as a function of the actual
transfer rate.
(l) If the pressure in the vapor collection system can exceed 1.5
psig during a malfunction of a pressure regulator or control valve in
an inerting, enriching, or diluting system, a pressure relief valve
must--
(1) Be located between where the inerting, enriching, or diluting
gas is introduced into the vapor collection system and the facility
vapor connection;
(2) Relieve at the higher of the following two pressures:
(i) A pressure such that the pressure at the facility vapor
connection does not exceed 1.5 psig; or
(ii) The lowest pressure relief valve setting of vessels that
control vapors at the facility;
(3) Have a relieving capacity equal to or greater than the maximum
capacity of the facility inerting, enriching, or diluting gas source
flowing through the failed pressure regulator or control valve, taking
into account the pressure drops across any flame arrester or discharge
piping fitted at the relief valve's discharge;
(4) Have a flame arrester or flame screen fitted at the discharge
opening, if the design does not secure a minimum vapor discharge
velocity of 30 meters (98.4 feet) per second; and
(5) Have been tested for relieving capacity in accordance with
paragraph 1.5.1.3 of API 2000.
(m) The relieving capacity test required by paragraph (l)(5) of
this section must be carried out with a flame screen fitted at the
discharge opening if--
(1) The design of the pressure relief valve does not secure a
minimum vapor discharge velocity of 30 meters (98.4 feet) per second;
and
(2) The discharge is not fitted with a flame arrester.
(n) A facility that collects vapors emitted from vessel cargo tanks
while inerting, padding, or purging cargo tanks must--
(1) Provide a pressure-sensing device that activates an alarm
meeting 33 CFR 154.2100(e) when the pressure of the inerting, padding,
or purging gas exceeds either the pressure corresponding to the higher
pressure determined in paragraph (b) of this section or a lower
pressure agreed upon at the pre-transfer conference;
(2) Provide a pressure-sensing device, independent of the device
required by paragraph (n)(1) of this section, which automatically stops
the flow of inerting, padding, or purging gas to the vessel when the
pressure of the inerting, padding, or purging gas exceeds 90 percent of
the lowest setting of any pressure relief valve on the vessel; and
(3) Locate the pressure-sensing devices required by paragraphs
(n)(1) and (n)(2) of this section in the inerting, padding, or purging
gas piping downstream of any devices in the gas piping that could
potentially isolate the vessel from the sensing devices.
Sec. 154.2104 Pigging system.
(a) If a pigging system is used to clear cargo in the cargo lines
to the tank vessel while the vessel is connected to the facility vapor
control system (VCS), the pigging system must be designed with the
following safety features:
(1) A bypass loop installed in the main liquid cargo line that
contains the pig-receiving device, through which all the liquid flow is
channeled during pigging operations. The pig must act as a seal to
separate the vessel from the compressed inert gas that is used to
[[Page 42627]]
propel it as the pig travels from the pig launcher to the pig-receiving
device;
(2) A mechanism for restricting liquid and gas flow so that the
vessel, personnel, and environment are not endangered. The compressed
inert gas flow capacity that this mechanism secures must not be more
than 95 percent of the combined capacity of all vessel and facility VCS
relief valves located upstream of the facility's remotely operated
cargo vapor shutoff valve required by 33 CFR 154.2101(a);
(3) A fast-action automatic shutoff valve such as a solenoid valve,
which closes on a high-pressure signal from the pressure sensor
required by 33 CFR 154.2103(f), located in the liquid bypass loop
downstream of the pig-receiving device;
(4) An interlock with the main cargo line manual block valve so
that line-clearing operations cannot begin unless the main cargo line
manual block valve is closed; and
(5) An automatic means to detect arrival of the pig at the pig-
receiving device.
(b) If a cargo line clearance system without using pigging is used
to clear cargo in the cargo lines to the tank vessel while the vessel
is connected to the facility VCS, the cargo line clearance system must
be approved by the Commandant.
Sec. 154.2105 Fire, explosion, and detonation protection.
This section applies only to facilities that control vapors of
flammable, combustible, or non-high flash point liquid cargoes.
(a) A vapor control system (VCS) with a single facility vapor
connection that receives inerted cargo vapor from a vessel and
processes it with a vapor recovery unit must--
(1) Be capable of inerting the vapor collection line in accordance
with 33 CFR 154.2107(a) before receiving the vessel's vapor and have at
least one oxygen analyzer, which satisfies the requirements of 33 CFR
154.2107(f)(1) and (2), (g), and (h)(2) and (3), sampling the vapor
concentration continuously at a point as close as practicable to the
facility vapor connection. The total pipe length between the analyzer
and the facility vapor connection must not exceed 6 meters (19.7 feet);
or
(2) Have a detonation arrester located as close as practicable to
the facility vapor connection. The total pipe length between the
detonation arrester and the facility vapor connection must not exceed
18 meters (59.1 feet) and the vapor piping between the detonation
arrester and the facility vapor connection must be protected from any
potential internal or external ignition source.
(b) A VCS with a single facility vapor connection that receives
only inerted cargo vapor from a vessel and processes it with a vapor
destruction unit must--
(1) Satisfy the requirements of paragraph (a)(1) of this section
and have a detonation arrester located as close as practicable to the
facility vapor connection. The oxygen analyzer required by paragraph
(a)(1) can be located 4 meters (13.1 feet) downstream of the detonation
arrester. The total pipe length between the detonation arrester and the
facility vapor connection must not exceed 18 meters (59.1 feet) and the
vapor piping between the detonation arrester and the facility vapor
connection must be protected from any potential internal or external
ignition source; or
(2) Have an inerting system that meets the requirements of 33 CFR
154.2107.
(c) A VCS with a single facility vapor connection that receives
vapor from a vessel with cargo tanks that are not inerted or are
partially inerted, and processes it with a vapor recovery unit must--
(1) Have a detonation arrester located as close as practicable to
the facility vapor connection. The total pipe length between the
detonation arrester and the facility vapor connection must not exceed
18 meters (59.1 feet) and the vapor piping between the detonation
arrester and the facility vapor connection must be protected from any
potential internal or external ignition source; or
(2) Have an inerting, enriching, or diluting system that meets the
requirements of 33 CFR 154.2107.
(d) A VCS with a single facility vapor connection that receives
vapor from a vessel with cargo tanks that are not inerted or are
partially inerted, and processes the vapor with a vapor destruction
unit must--
(1) Have a detonation arrester located as close as practicable to
the facility vapor connection. The total pipe length between the
detonation arrester and the facility vapor connection must not exceed
18 meters (59.1 feet) and the vapor piping between the detonation
arrester and the facility vapor connection must be protected from any
potential internal or external ignition source; and
(2) Have an inerting, enriching, or diluting system that satisfies
the requirements of 33 CFR 154.2107.
(e) A VCS with multiple facility vapor connections that receives
vapor from vessels with cargo tanks that carry inerted, partially
inerted, non-inerted, or combinations of inerted, partially inerted,
and non-inerted cargoes, and processes them with a vapor recovery unit,
must have a detonation arrester located as close as practicable to each
facility vapor connection. The total pipe length between the detonation
arrester and each facility vapor connection must not exceed 18 meters
(59.1 feet) and the vapor piping between the detonation arrester and
the facility vapor connection must be protected from any potential
internal or external ignition source.
(f) A VCS with multiple facility vapor connections that receives
only inerted cargo vapor from vessels and processes it with a vapor
destruction unit must--
(1) Satisfy the requirements of paragraph (a)(1) of this section
for each facility vapor connection and have a detonation arrester
located as close as practicable to each facility vapor connection. The
oxygen analyzer required by paragraph (a)(1) can be located 4 meters
(13.1 feet) downstream of the detonation arrester. The total pipe
length between the detonation arrester and each facility vapor
connection must not exceed 18 meters (59.1 feet) and the vapor piping
between the detonation arrester and the facility vapor connection must
be protected from any potential internal or external ignition source;
or
(2) Have an inerting, enriching, or diluting system that meets the
requirements of 33 CFR 154.2107.
(g) A VCS with multiple facility vapor connections that receives
vapor from vessels with non-inerted or partially inerted cargoes, and
processes the vapor with a vapor destruction unit must--
(1) Have a detonation arrester located as close as practicable to
each facility vapor connection. The total pipe length between the
detonation arrester and each facility vapor connection must not exceed
18 meters (59.1 feet) and the vapor piping between the detonation
arrester and the facility vapor connection must be protected from any
potential internal or external ignition source; and
(2) Have an inerting, enriching, or diluting system that meets the
requirements of 33 CFR 154.2107.
(h) A VCS with multiple facility vapor connections that
simultaneously receives vapor from vessels with inerted, partially
inerted, and non-inerted cargoes, and processes the vapor with a vapor
destruction unit must--
(1) Have a detonation arrester located as close as practicable to
each facility vapor connection. The total pipe length between the
detonation arrester and each facility vapor connection must not exceed
18 meters (59.1 feet) and the vapor piping between the detonation
[[Page 42628]]
arrester and the facility vapor connection must be protected from any
potential internal or external ignition source; and
(2) Have either an inerting, enriching, or diluting system that
meets the requirements of 33 CFR 154.2107, or a base loading system
that meets the requirements of 33 CFR 154.2107(m).
(i) A VCS that uses a vapor balancing system in which cargo vapor
from a vessel or facility storage tank is transferred through the
facility vapor collection system to facility storage tanks or a vessel
must meet the requirements of 33 CFR 154.2110.
(j) Each outlet of a VCS that vents to the atmosphere, except for a
discharge vent from a vapor destruction unit or relief valve installed
to comply with 33 CFR 154.2103(j) and (k) or 33 CFR 154.2203(e), (k),
and (l), must have one of the following located at the outlet:
(1) A detonation arrester;
(2) An end-of-line flame arrester that meets ASTM F 1273
(incorporated by reference, see 33 CFR 154.106); or
(3) An end-of-line flame arrester that meets UL 525 (incorporated
by reference, see 33 CFR 154.106) if--
(i) The discharge vent stream's total flammable concentration is
proven to be less than 50 percent of the lower flammable limit, or the
stream's oxygen concentration is proven to be less than 70 percent by
volume of the MOCC, at all times by an outlet concentration analyzer
for carbon beds, proof of correct operating temperature for
refrigeration systems, or proof of scrubbing medium flow for scrubbers;
and
(ii) The proving devices in paragraph (j)(2)(i) of this section
close the remotely operated cargo vapor shutoff valve required in 33
CFR 154.2101(a) and close the automatic liquid cargo loading valve if
operating outside the conditions necessary to maintain the discharge
vent non-combustible.
Sec. 154.2106 Detonation arresters installation.
This section applies only to facilities collecting vapors of
flammable, combustible, or non-high flash point liquid cargoes.
(a) Detonation arresters must be installed in accordance with the
guidelines outlined in the arrester manufacturer's acceptance letter
provided by the Coast Guard.
(b) On either side of a detonation arrester, line size expansions
must be in a straight pipe run and must be no closer than 120 times the
pipe's diameter from the detonation arrester unless the manufacturer
has test data to show the expansion can be closer.
Sec. 154.2107 Inerting, enriching, and diluting systems.
This section applies only to facilities that control vapors of
flammable, combustible, or non-high flash point liquid cargoes.
(a) Before receiving cargo vapor, a vapor control system (VCS) that
uses a gas for inerting, enriching, or diluting must be capable of
inerting, enriching, or diluting the vapor collection system, at a
minimum of two system volume exchanges of inerting, enriching, or
diluting gas, downstream of the injection point.
(b) A VCS that uses an inerting, enriching, or diluting system must
be equipped, except as permitted by 33 CFR 154.2105(a), with a gas
injection and mixing arrangement located as close as practicable to the
facility vapor connection and no closer than 10 meters (32.8 feet)
upstream from the vapor processing unit or the vapor-moving device that
is not protected by a detonation arrester required by 33 CFR
154.2108(b). The total pipe length between the arrangement and the
facility vapor connection must not exceed 22 meters (72.2 feet). The
arrangement must be such that it provides complete mixing of the gases
within 20 pipe diameters of the injection point. The vapor piping
between the arrangement and the facility vapor connection must be
protected from any potential internal or external ignition source.
(c) A VCS that uses an inerting or enriching system may not be
operated at a vacuum after the injection point unless--
(1) There are no vacuum relief valves or other devices that could
allow air into the vapor collection system downstream of the injection
point, and pipe connections are flanged, threaded, or welded so no air
can leak into the VCS; or
(2) An additional analyzer is used to monitor the vapor
concentration downstream of such device and a mechanism is provided to
inject additional inerting or enriching gas.
(d) A VCS that uses analyzers to control the amount of inerting,
enriching, or diluting gas injected into the vapor collection line must
be equipped with at least two analyzers. The analyzers must be
connected so that--
(1) When two oxygen analyzers are used, the higher oxygen
concentration reading controls the inerting or enriching system and
activates the alarm and automatic shutdown system required by paragraph
(h), (j), or (k)(2) of this section;
(2) When voting systems using more than two oxygen analyzers are
used, the majority pair controls the inerting or enriching system and
activates the alarm and automatic shutdown system required by paragraph
(h), (j), or (k)(2) of this section;
(3) When two hydrocarbon analyzers are used, the lower hydrocarbon
concentration reading controls the enriching system and activates the
alarm and automatic shutdown system required by paragraph (i) of this
section;
(4) When voting systems using more than two hydrocarbon analyzers
are used, the majority pair controls the enriching system and activates
the alarm and automatic shutdown system required by paragraph (i) of
this section;
(5) When two hydrocarbon analyzers are used, the higher hydrocarbon
concentration reading controls the diluting system and activates the
alarm and automatic shutdown system required by paragraph (l) of this
section; and
(6) When voting systems using more than two hydrocarbon analyzers
are used, the majority pair controls the diluting system and activates
the alarm and automatic shutdown system required by paragraph (l) of
this section.
(e) A VCS that uses volumetric measurements to control the amount
of inerting, enriching, or diluting gas injected into the vapor
collection line must be equipped, except as permitted by paragraph (m)
of this section, with at least one analyzer to activate the alarms and
automatic shutdown systems required by this section.
(f) Each oxygen or hydrocarbon analyzer required by this section
must--
(1) Be installed in accordance with API 550 (incorporated by
reference, see 33 CFR 154.106);
(2) Have a system response time of not more than one minute from
sample input to 95 percent of final stable value as tested per 33 CFR
154.2180 and 33 CFR 154.2181; and
(3) Continuously sample the vapor concentration not more than 30
pipe diameters from the gas injection point.
(g) A VCS must not use oxygen analyzers that operate at elevated
temperatures (i.e., zirconia oxide or thermomagnetic).
(h) An inerting system must--
(1) Supply sufficient inert gas to the vapor stream to ensure that
the oxygen concentration downstream of the injection point is
maintained at or below 60 percent by volume of the minimum oxygen
concentration for combustion (MOCC) for the specific combination of
cargo vapors and inert gas being processed, which may be determined by
using Coast Guard
[[Page 42629]]
guidance available at https://homeport.uscg.mil;
(2) Activate an alarm that satisfies the requirements of 33 CFR
154.2100(e) when the oxygen concentration in the vapor collection line
exceeds 60 percent by volume of the MOCC for the specific combination
of cargo vapors and inert gas being processed, which may be determined
by using Coast Guard guidance available at https://homeport.uscg.mil;
(3) Close the remotely operated cargo vapor shutoff valve required
by 33 CFR 154.2101(a) when the oxygen concentration in the vapor
collection line exceeds 70 percent by volume of the MOCC for the
specific combination of cargo vapors and inert gas being processed,
which may be determined by using Coast Guard VCS guidance available at
https://homeport.uscg.mil;
(4) Have a detonation arrester and a mechanism to prevent the
backflow of flammable vapors installed between the combustion device
and the inert gas injection point, if a combustion device is used to
produce the inert gas; and
(5) Have an alarm value in paragraph (h)(2) of this section that is
at least one percentage point less than the shutdown value in paragraph
(h)(3) of this section. If the analyzers used to measure oxygen
concentrations cannot accurately differentiate between the alarm value
and the shutoff value, the alarm value must be lowered until the
analyzers become operable.
(i) An enriching system must--
(1) Supply sufficient compatible hydrocarbon vapor to the vapor
stream to make sure that the total flammable concentration downstream
of the injection point is maintained either at or above 170 percent by
volume of the upper flammable limit or above the upper flammable limit
plus 10 percentage points, whichever is lower;
(2) Activate an alarm that satisfies the requirements of 33 CFR
154.2100(e) when the total flammable concentration in the vapor
collection line either falls below 170 percent by volume of the upper
flammable limit or below the upper flammable limit plus 10 percentage
points, whichever is lower;
(3) Close the remotely operated cargo vapor shutoff valve required
by 33 CFR 154.2101(a) when the total flammable concentration in the
vapor collection line either falls below 150 percent by volume of the
upper flammable limit or below the upper flammable limit plus 7.5
percentage points, whichever is lower; and
(4) Have an upper flammable limit listed in paragraphs (i)(1),
(i)(2), and (i)(3) of this section which is either the cargo's upper
flammable limit or the enriching gas's upper flammable limit, whichever
is higher. Alternatively, the mixture's upper flammable limit, which
may be determined by using methods found in Coast Guard guidance
available at https://homeport.uscg.mil, may be used.
(j) Oxygen analyzers may be used instead of hydrocarbon analyzers
in a VCS using an enriching system that receives cargo vapor only from
a vessel with non-inerted cargo tanks, providing that the analyzers--
(1) Activate an alarm satisfying the requirements of 33 CFR
154.2100(e) when the oxygen concentration in the vapor collection line
exceeds a level corresponding to either a total flammable concentration
of 170 percent by volume of the upper flammable limit or the upper
flammable limit plus 10 percentage points, whichever yields a higher
oxygen concentration;
(2) Close the remotely operated cargo vapor shutoff valve required
by 33 CFR 154.2101(a) when the oxygen concentration in the vapor
collection line exceeds a level corresponding to either a total
flammable concentration of 150 percent by volume of the upper flammable
limit or the upper flammable limit plus 7.5 percentage points,
whichever yields a higher oxygen concentration;
(3) Have an alarm value in paragraph (j)(1) of this section that is
at least one percentage point less than the shutdown value in paragraph
(j)(2) of this section. If the oxygen analyzers used to measure oxygen
concentrations cannot accurately differentiate between the alarm value
and the shutdown value, the alarm value must be lowered until the
analyzers become operable; and
(4) Have an upper flammable limit listed in paragraphs (j)(1) and
(j)(2) of this section which is either the cargo's upper flammable
limit or the enriching gas's upper flammable limit, whichever is
higher. Alternatively, the mixture's upper flammable limit, which may
be determined by using methods found in Coast Guard VCS guidance
available at https://homeport.uscg.mil, may be used.
(k) An enriching system may be used in a VCS that receives inerted
cargo vapor from a vessel if--
(1) Hydrocarbon analyzers are used to comply with paragraphs (i)(2)
and (i)(3) of this section; or
(2) Oxygen analyzers are used, in which case the analyzers must--
(i) Activate an alarm meeting 33 CFR 154.2100(e) when the oxygen
concentration in the vapor collection line exceeds 60 percent by volume
of the MOCC for the specific combination of cargo vapors and gases; and
(ii) Close the remotely operated cargo vapor shutoff valve required
by 33 CFR 154.2101(a) when the oxygen concentration exceeds 70 percent
by volume of the MOCC for the specific combination of cargo vapors and
gases; and
(3) The MOCC in paragraphs (k)(2)(i) and (k)(2)(ii) of this section
is either the cargo's MOCC or the enriching gas's MOCC, whichever is
lower. Alternatively, the mixture's MOCC, which may be determined using
Coast Guard VCS guidance available at https://homeport.uscg.mil, may be
used.
(l) An air dilution system must--
(1) Supply a sufficient amount of additional air to the vapor
stream to keep the total flammable concentration downstream of the
injection point below 30 percent by volume of the lower flammable
limit;
(2) Activate an alarm that satisfies the requirements of 33 CFR
154.2100(e) when the total flammable concentration in the vapor
collection line exceeds 30 percent by volume of the lower flammable
limit; and
(3) Close the remotely operated cargo vapor shutoff valve required
by 33 CFR 154.2101(a) when the total flammable concentration in the
vapor collection line exceeds 50 percent by volume of the lower
flammable limit.
(m) An enriching system may use a base loading method to control
the amount of enriching gas in a vapor collection system if--
(1) The flow rate of enriching gas is determined by assuming the
vapor entering the facility vapor connection consists of 100 percent
air;
(2) Two independent devices are used to verify the correct
enriching gas volumetric flow rate. One of the two devices must be a
flow meter;
(3) One of the devices activates an alarm that satisfies the
requirements of 33 CFR 154.2100(e) when the amount of enriching gas
added results in a total flammable concentration in the vapor
collection line either below 170 percent by volume of the upper
flammable limit or below the upper flammable limit plus 10 percentage
points, whichever is lower;
(4) The second device activates closure of the remotely operated
cargo vapor shutoff valve required by 33 CFR 154.2101(a) when the
amount of enriching gas added results in a total flammable
concentration in the vapor collection line either below 150 percent by
volume of the upper flammable limit or below the upper flammable limit
plus 7.5 percentage points, whichever is lower; and
(5) The upper flammable limit in paragraphs (m)(3) and (4) of this
section
[[Page 42630]]
is either the cargo's upper flammable limit or the enriching gas's
upper flammable limit, whichever is higher. Alternatively, the
mixture's upper flammable limit, which may be determined using Coast
Guard guidance available at https://homeport.uscg.mil, may be used.
(n) For controlling vapors of different cargoes at multiple berths
while using enriching gas, the highest upper flammable limit or the
lowest MOCC of the cargo or enriching gas, whichever is applicable, is
used to determine the analyzer alarm and shutdown setpoints.
Alternatively, the mixture's upper flammable limit or MOCC, which may
be determined by using Coast Guard guidance available at https://homeport.uscg.mil, may be used.
(o) For controlling vapors of inert and non-inert cargoes at
multiple berths while using enriching gas--
(1) The lowest MOCC of the cargo or enriching gas is used to
determine the analyzer alarm and shutdown setpoints at all berths.
Alternatively, the mixture's MOCC, which may be determined using Coast
Guard guidance available at https://homeport.uscg.mil, may be used; or
(2) A base loading method meeting the requirements of paragraph (m)
of this section is used for all berths.
Sec. 154.2108 Vapor-moving devices.
(a) Paragraphs (b) and (e) of this section apply only to facilities
collecting vapors of flammable, combustible, or non-high flash point
liquid cargoes.
(b) Each inlet and outlet to a vapor-moving device that handles
vapor that has not been inerted, enriched, or diluted in accordance
with 33 CFR 154.2107 must be fitted with a detonation arrester;
however, the outlet detonation arrester may be omitted if the vapor-
moving device is within 50 times the pipe's diameter of the detonation
arrester required by 33 CFR 154.2109(a).
(c) If the vapor is handled by a reciprocating or screw-type
compressor in the vapor collection system, the compressor must be
installed with indicators and audible and visible alarms to warn
against the following conditions:
(1) Excessive gas temperature at the compressor outlet;
(2) Excessive cooling water temperature;
(3) Excessive vibration;
(4) Low lube oil level;
(5) Low lube oil pressure; and
(6) Excessive shaft bearing temperature.
(d) If the vapor is handled by a liquid ring-type compressor in the
vapor collection system, it must be installed with indicators and
audible and visible alarms to warn against the following conditions:
(1) Low level of liquid sealing medium;
(2) Lack of flow of the liquid sealing medium;
(3) Excessive temperature of the liquid sealing medium;
(4) Low lube oil level;
(5) Low lube oil pressure, if pressurized lubricating system; and
(6) Excessive shaft bearing temperature.
(e) If the vapor is handled by a centrifugal compressor, fan, or
lobe blower in the vapor collection system, construction of the blades
or housing must be one of the following:
(1) Blades or housing of nonmetallic construction;
(2) Blades and housing of nonferrous material;
(3) Blades and housing of corrosion resistant steel;
(4) Ferrous blades and housing with one-half inch or more design
tip clearance;
(5) Nonferrous blades and ferrous housing with one-half inch or
more design tip clearance; or
(6) Blades of aluminum or magnesium alloy and a ferrous housing
with a nonferrous insert sleeve at the periphery of the impeller.
Sec. 154.2109 Vapor recovery and vapor destruction units.
Paragraphs (a), (b), and (e) of this section apply only to
facilities collecting vapors of flammable, combustible, or non-high
flash point liquid cargoes.
(a) The inlet to a vapor recovery unit that receives vapor that has
not been inerted, enriched, or diluted in accordance with 33 CFR
154.2107 must be fitted with a detonation arrester.
(b) The inlet to a vapor destruction unit must--
(1) Have a liquid seal that meets the requirements of paragraph (e)
of this section, except as specified by paragraph (b)(3) of this
section; and
(2) Have two quick-closing stop valves installed in the vapor line.
One of them must be installed upstream of the detonation arrester
required by paragraph (c)(2) of this section. The quick-closing stop
valves must--
(i) Close within 30 seconds after detection of a condition that
requires the closing of these two quick-closing stop valves by a
control component required by this subpart for a vapor control system
(VCS) with a vapor destruction unit;
(ii) Close automatically if the control signal is lost;
(iii) Have a local valve position indicator or be designed so that
the valve position is readily determined from the valve handle or valve
stem position; and
(iv) If the valve seat is fitted with resilient material, be a
Category A valve as defined by 46 CFR 56.20-15 and not allow
appreciable leakage when the resilient material is damaged or
destroyed; and
(3) Instead of a liquid seal as required by paragraph (b)(1) of
this section, have the following:
(i) An anti-flashback burner accepted by the Commandant and
installed at each burner within the vapor destruction unit; and
(ii) A differential pressure sensor that activates the quick-
closing stop valves as required by paragraph (b)(2) of this section
upon sensing a reverse flow condition.
(c) A vapor destruction unit must--
(1) Not be within 30 meters (98.8 feet) of any tank vessel berth or
mooring at the facility;
(2) Have a detonation arrester fitted in the inlet vapor line; and
(3) Activate an alarm that satisfies the requirements of 33 CFR
154.2100(e) and shut down when a flame is detected on the detonation
arrester.
(d) When a vapor destruction unit shuts down or has a flame-out
condition, the vapor destruction unit control system must--
(1) Activate and close the quick-closing stop valves required by
paragraph (b)(2) of this section;
(2) Close the remotely operated cargo vapor shutoff valve required
by 33 CFR 154.2101(a); and
(3) Automatically shut down any vapor-moving devices installed in
the VCS.
(e) If a liquid seal is installed at the inlet to a vapor
destruction unit, then--
(1) The liquid used in the liquid seal must be compatible with the
vapors being controlled;
(2) For partially or totally soluble cargoes that can polymerize in
solution, there must be an adequate amount of inhibitor in the liquid
seal;
(3) The liquid seal must be compatible with the design of the VCS
and must not contribute to the flammability of the vapor stream; and
(4) The liquid seal must have a low-level alarm and a low-low level
shutdown.
Sec. 154.2110 Vapor balancing requirements.
Paragraphs (a)(2) and (4), (b), and (c) of this section apply only
to facilities transferring vapors of flammable, combustible, or non-
high flash point liquid cargoes.
[[Page 42631]]
(a) A vapor control system (VCS) that uses a vapor balancing system
in which cargo vapor is transferred from a vessel cargo tank or
facility storage tank through the facility vapor collection system to a
facility storage tank or vessel cargo tank must--
(1) Have facility storage tank high-level alarm systems and
facility storage tank overfill control systems, independent of the
high-level alarm system, arranged to prevent the cargo from entering
the vapor return line;
(2) Have a detonation arrester located within the storage tank
containment area and a detonation arrester located as close as
practicable to the facility vapor connection. The total pipe length
between the detonation arrester and the facility vapor connection must
not exceed 18 meters (59.1 feet) and the vapor piping between the
detonation arrester and the facility vapor connection must be protected
from any potential internal or external ignition source;
(3) Meet the overpressure and over-vacuum protection requirements
of 33 CFR 154.2103; and
(4) As an alternative to paragraph (a)(2) of this section, inert
cargo systems can meet the requirements of 33 CFR 2105(a)(1).
(b) A vapor balancing system, while in operation to transfer vapor
to or from a vessel cargo tank and connected by way of the facility
storage tank vent to a facility's main VCS with a vapor destruction
unit, must have--
(1) A means to prevent backflow of vapor from the facility's main
VCS to the marine vapor line; and
(2) Two fail-safe, quick-closing valves installed in the marine
vapor line at the facility storage tank that automatically close when--
(i) Flame is detected on the facility storage tank; or
(ii) The temperature of the facility storage tank's vapor space
reaches 177[deg]C (350[emsp14][deg]F) or 70 percent of the vapor's
auto-ignition temperature in degrees Celsius, whichever is lower.
(c) Transferring vapor from a non-inerted facility storage tank to
a vessel cargo tank that is required to be inerted in accordance with
46 CFR 32.53, 153.500, or Table 151.05, is prohibited.
(d) A vapor balancing system that transfers vapor to a vessel cargo
tank must not use a vapor-moving device to assist vapor transfer or
inject inerting, enriching, or diluting gas into the vapor line without
approval from the Commandant.
Sec. 154.2111 Vapor control system connected to a facility's main
vapor control system.
(a) When a marine vapor control system (VCS), or a marine vapor
collection system, is connected to a facility's main VCS serving other
facility processing areas that are not related to tank vessel
operations, the marine vapor line, before the point where the marine
VCS connects to the facility's main VCS, must be fitted with--
(1) A detonation arrester, unless both the marine VCS and the
facility's main VCS only control vapors of cargoes that are non-
flammable, non-combustible, or that have high flashpoints;
(2) Two fail-safe, quick closing valves, one on each side of any
detonation arrester required by paragraph (a)(1) of this section, which
automatically close when--
(i) A flame is detected on the detonation arrester;
(ii) The facility's marine VCS is not in operation; or
(iii) Vapor back flow to the marine vapor line is detected; and
(3) A means to prevent backflow of vapors to the marine vapor line.
(b) Vapors from facility processing areas unrelated to tank vessel
operations must not enter the vapor line of a marine VCS before the
devices required by paragraph (a) of this section.
(c) Except as specified by paragraph (d) of this section, a
facility that wants to connect a facility vapor line, which collects
vapor from other facility processing areas that are not related to tank
vessel operations, to a marine VCS before the devices required by 33
CFR 154.2109(b)(1) and (2) and (c)(2), must receive approval in writing
from the Commandant.
(d) A facility may connect a facility vapor line, which collects
vapor from other facility processing areas that are not related to tank
vessel operations, to a marine vapor line downstream of the devices
required by 33 CFR 154.2109(b)(1) and (2) and (c)(2) to share the
marine vapor destruction unit.
Sec. 154.2112 Vapors with potential to polymerize or freeze--special
requirements.
(a) A vapor control system (VCS) that controls vapors with the
potential to polymerize at a normal ambient condition must--
(1) Be designed to prevent condensation of monomer vapor. Methods
such as heat tracing and insulation are permitted if they do not result
in an increased risk of polymerization;
(2) Be designed so that polymerization can be detected. Any points
suspected of being sites for potential polymerization buildup must be
equipped with inspection openings; and
(3) Include devices to measure the pressure drop across detonation
arresters due to polymerization. The devices should activate an alarm
on high pressure drop to warm of polymerization. Any device used for
this purpose, including differential pressure monitors, must not have
the capability of transmitting a detonation across the detonation
arrester.
(b) A VCS that controls cargo vapors that potentially freeze at
ambient temperature must have a design that prevents the freezing of
vapors or condensate at ambient temperature or that detects and removes
the liquid condensate and solids to prevent accumulation.
Sec. 154.2113 Alkylene oxides--special requirements.
A vapor control system (VCS) that controls vapors of an alkylene
oxide, except for carriage under 46 CFR part 151 (listed in Table
151.05 with ``Pressure'' entry in the ``Cargo identification, Pressure,
b'' column), must comply with paragraphs (a) and (b) of this section.
(a)(1) The VCS's equipment, hoses, piping, and all piping
components, including valves, flanges, and fittings, must be of a type
and constructed out of materials suitable for use with alkylene oxide;
(2) The VCS used for collecting an alkylene oxide vapor must not be
used for collecting other vapors and must be separated from any other
VCS, except as specified by paragraph (b) of this section; and
(b) The VCS must be adequately cleaned in accordance with 33 CFR
154.2150(p) and either recertified by a certifying entity or approved
by a marine chemist if--
(1) The VCS is used to control other vapors; or
(2) The VCS is returned to alkylene oxide service after being used
to control other cargo vapors.
Transfer Facilities--Operations
Sec. 154.2150 General requirements.
(a) No transfer operation using a vapor control system (VCS) may be
conducted unless the facility operator has a copy of the facility
operations manual, with the VCS addendum, marked by the local Coast
Guard Captain of the Port (COTP) as required by 33 CFR 154.325(d).
(b) Personnel in charge of a facility must ensure that--
(1) The facility controls vapor only from cargoes that are properly
authorized for vapor control in the facility's certification letter;
[[Page 42632]]
(2) The facility transfers vapor only to or from a vessel that has
its certificate of inspection or certificate of compliance endorsed in
accordance with 46 CFR 39.1013 or 46 CFR 39.1015 for each cargo
intended for transfer; and
(3) If the vessel tanks to be vapor controlled contain vapor from
previous cargo transfers other than the cargo or cargoes intended for
transfer, the facility and vessel must be authorized to control the
additional vapor from the previous cargo transfers. Any oxygen or
hydrocarbon analyzer alarm and shutdown setpoints must be set to
accommodate all of the cargo vapors.
(c) The facility personnel in charge must ensure that safety system
testing is conducted as follows:
(1) Pressure sensors, alarms, and automatic shutdown systems
required by 33 CFR 154.2103, 154.2107, and 154.2110, except as exempted
by paragraph (c)(2) or specified by paragraph (c)(3) of this section,
must be tested by applying altering test pressures at the sensors not
more than 24 hours before each transfer;
(2) The pressure sensors required by 33 CFR 154.2103 may meet the
requirements of the test program contained in 33 CFR 154.2180 and 33
CFR 154.2181 instead of the current program, which mandates tests
within 24 hours before each transfer as required by paragraph (c)(1) of
this section;
(3) Visible and audible alarm indicators must be tested not more
than 24 hours before each transfer;
(4) The analyzers, except for flammability analyzers, required by
33 CFR 154.2105, 154.2107, and 154.2110, except as exempted by
paragraph (c)(5) of this section, must be checked for calibration
response by using a zero gas and a span gas not more than 24 hours
before each transfer;
(5) The analyzers required by 33 CFR 154.2105, 154.2107, and
154.2110 may be checked for calibration response by use of a zero gas
and a span gas as defined by the test program contained in 33 CFR
154.2180 and 33 CFR 154.2181, and comply with the minimum requirements
as defined in 33 CFR 154.2180 and 33 CFR 154.2181, instead of the test
required by paragraph (c)(4) of this section; and
(6) The vacuum and pressure relief valves required by 33 CFR
154.2103 must be manually checked per manufacturers' instructions to
verify that the valves unseat easily and then reset to the closed
position without constraint. Any required flame screens or flame
arresters must also be visually checked to ensure that they are not
damaged.
(d) The proper position of all valves in the vapor line between the
vessel's tanks and the facility vapor collection system must be
verified before the start of the transfer operation.
(e) A tank barge overfill control system that meets the
requirements of 46 CFR 39.2009(a)(2) must--
(1) Not be connected to an overfill sensor circuit that exceeds the
system's rated inductance and capacitance; and
(2) Be tested for proper operation after connection is made with
the vessel by simulating liquid high level and overfill at each tank.
(f) When receiving vapor from a vessel with cargo tanks that are
required to be inerted in accordance with 46 CFR 32.53, 46 CFR 153.500,
or 46 CFR Table 151.05, the remotely operated cargo vapor shutoff valve
required by 33 CFR 154.2101(a) must not be opened until the pressure at
the facility vapor connection, downstream of the facility vapor
connection, exceeds 0.2 pounds per square inch gauge (psig).
(g) The initial cargo transfer rate must not exceed the rate agreed
upon at the pre-transfer conference and 46 CFR 39.3001(g).
(h) The cargo transfer rate must not exceed the maximum allowable
transfer rate as determined by the lesser of the following:
(1) A transfer rate corresponding to the maximum vapor processing
rate for the VCS, as specified in the facility operations manual; or
(2) The vessel's maximum transfer rate in accordance with 46 CFR
39.3001(d).
(i) While transferring cargo to a vessel connected to a VCS,
compressed air or gas may be used to clear cargo hoses and loading
arms, but must not be used to clear cargo lines. However, compressed
inert gas such as nitrogen can be used to clear cargo lines if a
pigging system that meets 33 CFR 154.2104 is provided.
(j) If a pigging system is used to clear cargo lines to the tank
vessel while the vessel is connected to the facility VCS, the following
operational requirements apply:
(1) The VCS must be in operation, with all of the high-pressure
alarms and shutdowns required by 33 CFR 154.2103 active, before and
during pigging operations;
(2) Personnel performing the pigging operation must be adequately
trained on the specific pigging system being used. Accurate written
procedures that address event sequence, equipment, safety precautions,
and overpressurization hazards must be made available to all personnel
involved in the pigging operations;
(3) Pigging procedures must be reviewed by both the vessel and
facility personnel in charge as part of the pre-transfer conference.
Topics of discussion during the pre-transfer conference must include,
but need not be limited to--
(i) Event sequence;
(ii) Equipment;
(iii) Safety precautions;
(iv) Overpressurization hazards;
(v) Personnel roles;
(vi) Gas volumetric flow rates;
(vii) Gas pressures;
(viii) Volume of residual cargo in the line;
(ix) Amount of ullage space that is available for line displacement
and connections;
(x) Valve alignment;
(xi) Units of measure;
(xii) Terminology; and
(xiii) Anticipated duration of the evolution;
(4) The pig must be inspected to ensure that it is of sufficient
durability and condition; be of an appropriate size, type, and
construction for the intended operation; and be inspected for defects
before each use and replaced if necessary;
(5) Personnel performing pigging operations must monitor pig
movement at all times. The facility and vessel manifold valves must be
closed immediately after the pig reaches the pig-receiving device; and
(6) If the pigging system contains pressure-sensing, relieving, or
alarming components in addition to those required by 33 CFR 154.2103,
the components must be periodically tested in accordance with
paragraphs (c) and (q) of this section.
(k) If one or more analyzers required by 33 CFR 154.2107(d) or (e)
or 154.2110 become inoperable during a transfer operation, the
operation may continue, provided that at least one analyzer remains
operational; however, no further transfer operations may start until
all inoperable analyzers are replaced or repaired.
(l) Whenever a condition results in a shutdown of the VCS, the
emergency shutdown system required by 33 CFR 154.550 must be
automatically activated to terminate cargo loading into tanks which are
being vapor controlled.
(m) If it is suspected that a flare in the VCS has had a flashback,
or if a flame is detected on a detonation arrester required by 33 CFR
154.2109(c)(2), the transfer operation must stop and cannot restart
until that detonation arrester and any quick-closing stop valves
downstream of the detonation arrester are inspected and found to be in
satisfactory condition.
[[Page 42633]]
(n) Before each transfer operation, the freezing point of each
cargo must be determined. If there is a possibility that the ambient
air temperature during transfer operations will be at or below the
freezing point of the cargo, adequate precautions must be taken to
prevent freezing of vapor or condensate, or to detect and remove the
frozen liquid and condensation to prevent accumulation.
(o) Before each transfer operation, the cargo vapor must be
evaluated to determine its potential to polymerize, and adequate
precautions must be taken to prevent and detect polymerization of the
cargo vapors.
(p) Mixing of incompatible vapors is prohibited. The VCS piping,
equipment, hoses, valves, and arresters must be purged between vapor
control operations that involve incompatible chemical vapors in
accordance with the following:
(1) Chemical compatibility must be determined by using the
procedures contained in 46 CFR part 150;
(2) Purge gas must be an inert gas, air, or enriching gas, and must
be adequate to reduce the level of residual vapor to a level at which
reaction with the subsequent vapor cannot occur; and
(3) The required duration of purge time must be calculated and
approved by the certifying entity during the certification or
recertification.
(q) After each transfer operation, the VCS piping, equipment,
hoses, valves, and arresters must be purged with at least two-system
volume exchanges of non-reactive gas or air so the VCS is left with a
safe condition.
(r) VCS equipment and instrumentation must be tested in compliance
with 33 CFR 156.170(g) or (i), with the COTP or designated
representative invited to observe these tests. The test procedure and a
checklist must be approved by the certifying entity during the initial
certification of the system and incorporated into the facility
operations manual.
(s) A transfer operation that includes collection of vapor emitted
to or from a vessel's cargo tanks must meet the transfer requirements
of 33 CFR 156.120(aa), and a declaration of inspection meeting the
requirements of 33 CFR 156.150 must be completed before each transfer.
Alternative Analyzer and Pressure Sensor Reliability Testing
Sec. 154.2180 Alternative testing program--generally.
(a) As an alternative to complying with the vapor control system
(VCS) analyzer and pressure sensor safety testing requirements provided
by 33 CFR 154.2150(c) and 33 CFR 154.2250(c), the facility person in
charge may administer a reliability assurance test program in
accordance with this section and 33 CFR 154.2181.
(b) As used in this section--
(1) Calibration drift or CD means the difference in the analyzer
output readings from the established reference value after a stated
period of operation during which no unscheduled maintenance, repair, or
adjustment took place;
(2) Calibration error or CE means the difference between the gas
concentration exhibited by the gas analyzer and the known concentration
of the cylinder gas;
(3) Response time or RT means the time interval between the start
of a step change in the system input (e.g., change of calibration gas)
and the time when the data recording system displays 95 percent of the
final stable value; and
(4) Sampling system bias or SSB means the difference between the
gas concentrations indicated by the measurement system when a known
cylinder gas is introduced at or near the sampling probe and when the
same gas is introduced directly to the analyzer.
(c) All analyzers used in a VCS must be tested for safety system
functions, CE, CD, RT, and SSB, in accordance with 33 CFR 154.2181.
(d) All pressure sensors/switches used in a VCS must be tested for
safety system functions, CE and CD, in accordance with 33 CFR 154.2181.
(e) The facility person in charge must ensure the following:
(1) Calibration of instrumentation using standard procedures
provided by the manufacturer or service provider;
(2) Monitoring of all interlocks, alarms, and recording devices for
proper operation while instrumentation is being calibrated;
(3) Use of a certified gas standard that is within plus or minus
two (2) percent of its certified concentration to calibrate the
analyzers; and
(4) Use of a certified secondary standard that is standardized
against a primary standard to calibrate the pressure sensors/switches.
(f) Upon failing any test under 33 CFR 154.2181, the facility
person in charge must ensure that all monthly and quarterly tests,
including CE, CD, RT, and SSB, are conducted; and until all quarterly
tests are completed, the person in charge must ensure that the vapor
control alarms and automatic shutdown system are tested no more than 24
hours prior to any transfer or tank barge cleaning operation.
(g) Analyzers required by 33 CFR 154.2105(a) and (j) and
154.2107(d) and (e) must be checked for calibration using a zero gas
and a span gas.
(h) The facility operator must maintain and make available upon the
request of the Commandant and the certifying entity that certifies the
VCS the following reliability assurance test program documents for two
years:
(1) All test procedures;
(2) The dates of all tests, type of tests made, and who conducted
the tests;
(3) Results of the tests, including the ``as found'' and ``as
left'' conditions; and
(4) A record of the date and time of repairs made.
Sec. 154.2181 Alternative testing program--test requirements.
(a) The safety system function test required by 33 CFR 154.2180
must be performed once every two weeks and test for the proper
operation and interaction of the analyzer or pressure sensor/switch
with shutdown interlocks, and audible and visible alarm devices.
(b) The calibration error (CE) test required by 33 CFR 154.2180
must be performed once every month and documented as shown in Forms
154.2181(b)(2) and 154.2181(b)(3) of this section, to document the
accuracy and linearity of the monitoring equipment for the entire
measurement range.
(1) The CE test must expose the measurement system, including all
monitoring components (e.g., sample lines, filters, scrubbers,
conditioners, and as much of the probe as practicable), to the
calibration gases, introduced through an injection port located so as
to allow a check of the entire measurement system when calibration
gases are introduced;
(2) The CE test must check the calibrated range of each analyzer
using a lower (zero) and upper (span) reference gas standard. Three
measurements must be taken against each standard and recorded as shown
in Form 154.2181(b)(2) of this section, with the average of the three
values in each case then used to calculate the CE according to this
equation (where CE = percentage calibration error based upon span of
the instrument, R = reference value of zero or high-level calibration
gas introduced into the monitoring system, A = actual monitoring system
response to the calibration gas, and S = span of the instrument):
[GRAPHIC] [TIFF OMITTED] TR16JY13.001
Form 154.2181(b)(2): Calibration error determination.
[[Page 42634]]
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Difference
Calibration Monitor -------------------------------
value response Zero Span
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1-Zero..........................................
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1-Span..........................................
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2-Zero..........................................
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2-Span..........................................
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3-Zero..........................................
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3-Span..........................................
----------------------------------------------------------------------------------------------------------------
Mean Difference =
-------------------------------
Calibration Error = % %
-------------------------------
----------------------------------------------------------------------------------------------------------------
(3) The CE test must check each pressure sensor/switch for upscale
(activate) and downscale (deactivate) hysteresis around the sensor/
switch set pressure. The calibration error must be calculated and
recorded as shown in Form 154.2181(b)(3) of this section. Test the
pressure sensor/switch three times and record the desired setting and
the as-found set pressure. Calculate and record the difference of the
two settings. Calculate the error percentage using this equation (where
CE = percentage calibration error based upon span of the instrument, R
= reference setting of the instrument, A = actual response as recorded
on the test instrument, and S = span of the instrument):
[GRAPHIC] [TIFF OMITTED] TR16JY13.002
Record sensor ``as-left'' setting only if an adjustment is made.
[[Page 42635]]
[GRAPHIC] [TIFF OMITTED] TR16JY13.003
(c) The calibration drift (CD) test required by 33 CFR 154.2180
must be performed once every quarter and documented as shown in Form
154.2181(c)(3) of this section, to verify
[[Page 42636]]
the ability of the instrument to conform to the established
calibration.
(1) The CD measurement must be conducted once daily for 7
consecutive days without making any adjustments to the instruments.
(2) Conduct the CD test at zero level (between 0 and 20 percent of
the instrument span) and at high level (between 75 and 95 percent of
the instrument span).
(3) Calculate and record the CD for 7 consecutive days using the
equations in paragraphs (b)(2) and (3) of this section and Form
154.2181(c)(3) of this section.
Form 154.2181(c)(3): Calibration drift determination.
----------------------------------------------------------------------------------------------------------------
Reference
Day Day/time value (RV) Monitor value Difference Percent of RV
----------------------------------------------------------------------------------------------------------------
Low-Level:
----------------------------------------------------------------------------------------------------------------
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----------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------
High-Level:
----------------------------------------------------------------------------------------------------------------
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----------------------------------------------------------------------------------------------------------------
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----------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------
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(d) The response time (RT) test required by 33 CFR 154.2180 must be
performed once every quarter and documented as shown in Form
154.2181(d) of this section, to determine the RT which is the largest
average response time in the upscale or downscale direction.
(1) For systems that normally operate below 20 percent of
calibrated range, only a span (upscale) test is required.
(2) Record the span (upscale) value, zero (downscale) cylinder gas
value, and stable, initial process-measured variable value.
(3) Determine the step change, which is equal to the average
difference between the initial process-measured variable value and the
average final stable cylinder gas-measured value.
(4) To determine both upscale and downscale step change intervals--
(i) Inject span (or zero) cylinder gas into the sample system as
close to the sample probe as possible. Existing systems that inject the
gas at the analyzer box do not need to be modified. However, the gas
transit time between the analyzer box and the sample probe must be
taken into account;
(ii) Allow the analyzer to stabilize and record the stabilized
value. A stable reading is achieved when the concentration reading
deviates less than 6 percent from the measured average concentration in
6 minutes or if it deviates less than 2 percent of the monitor's span
value in 1 minute;
(iii) Stop the span (or zero) gas flow, allow the monitor to
stabilize back to the measured variable value, and record the
stabilized value; and
(iv) Repeat this procedure a total of three times and subtract the
average final monitor reading from the average starting monitor value
to determine the average upscale (or downscale) step change.
(5) Determine the response time, which is equal to the elapsed time
at which 95 percent of the step change occurred.
(i) To find this value, take 5 percent of the average step change
value and subtract the result from the cylinder gas analyzed value as
shown in the following equation:
95% step change value = cylinder gas value - (0.05 x avg. step change)
(ii) Inject span (or zero) cylinder gas into the sample system as
close to the sample probe as possible, and measure the time it takes to
reach the 95 percent step change value.
(iii) Repeat the previous step (paragraph (d)(5)(ii) of this
section) a total of three times each with span and zero cylinder gas to
determine average upscale and downscale response times.
(iv) Compare the response times achieved for the upscale and
downscale tests. The longer of these two times equals the response time
for the analyzer.
[[Page 42637]]
[GRAPHIC] [TIFF OMITTED] TR16JY13.004
(e) The sample system bias (SSB) test required by 33 CFR 154.2180
must be performed once every quarter and documented, to establish that
the system has no additional influence on the measurement being made by
the analyzer.
(1) Conduct a close CE test in accordance with paragraph (b) of
this section, by injecting calibration gas as close as possible to the
analyzer, eliminating as much of the sample system components as
possible, while still simulating the normal source operating
conditions.
(2) If system integrity is maintained, and it has not become
contaminated, the difference between the close and standard CE tests
should be the same.
(f) For CE and CD tests, analyzers and pressure sensors must meet
the following minimum compliance requirements:
(1) Oxygen analyzers must not deviate from the reference value of
the zero- or high-level calibration gas by more than 0.5 percent of
full scale;
(2) Total hydrocarbon analyzers must not deviate from the reference
value of the zero- or high-level calibration gas by more than 1 percent
of full scale; and
(3) Pressure sensors/switches must not deviate from the reference
value of the zero- or high-level calibration gas by more than 1.5
percent of full range.
(g) For RT tests, each oxygen or hydrocarbon analyzer must respond,
in less than 1 minute, to 95 percent of the final stable value of a
test span gas.
(h) For SSB tests, the analyzer system bias must be less than 5
percent of the average difference between the standard CE test and the
close CE test, divided by the individual analyzer span.
Tank Barge Cleaning Facilities--VCS Design and Installation
Sec. 154.2200 Applicable transfer facility design and installation
requirements.
A tank barge cleaning facility's (TBCF's) vapor control system
(VCS) must meet the following design and installation requirements of
this subpart for a transfer facility's VCS:
(a) 33 CFR 154.2100(b), (c), (f), (g), (i), (j), and (k): general
design and installation requirements;
(b) 33 CFR 154.2102: facility requirements for vessel liquid
overfill protection, if a TBCF receives vapor from a tank barge that is
required by 46 CFR 39.6001(f)(3) to be equipped with a liquid overfill
protection arrangement and meet 46 CFR 39.2009;
(c) 33 CFR 154.2106: detonation arrester installation;
(d) 33 CFR 154.2107: inerting, enriching, and diluting systems;
[[Page 42638]]
(e) 33 CFR 154.2108: vapor-moving devices;
(f) 33 CFR 154.2109: vapor recovery and vapor destruction units;
(g) 33 CFR 154.2111: VCS connected to a facility's main VCS;
(h) 33 CFR 154.2112: special requirements for vapors with the
potential to polymerize or freeze; and
(i) 33 CFR 154.2113: special requirements for alkylene oxides.
Sec. 154.2201 Vapor control system--general requirements.
(a) Vapor control system (VCS) design and installation must
eliminate potential overpressure and vacuum hazards, sources of
ignition, and mechanical damage to the maximum practicable extent. Each
remaining hazard source that is not eliminated must be specifically
addressed in the protection system design and system operational
requirements.
(b) Any pressure, flow, or concentration indication required by
this part must provide a remote indicator on the facility where the VCS
is controlled, unless the local indicator is clearly visible and
readable from the operator's normal position at the VCS control
station.
(c) Any condition requiring an alarm as specified in this part must
activate an audible and visible alarm where the VCS is controlled.
(d) A mechanism must be developed and used to eliminate any liquid
from the VCS.
(e) A liquid knockout vessel must be installed between the facility
vapor connection and any vapor-moving device in systems that have the
potential for two-phase (vapor/liquid) flow from the barge or the
potential for liquid condensate to form as a result of the enrichment
process. The liquid knockout vessel must have--
(1) A means to indicate the level of liquid in the device;
(2) A high liquid level sensor that activates an alarm that
satisfies the requirements of 33 CFR 154.2100(e); and
(3) A high-high liquid level sensor that closes the remotely
operated cargo vapor shutoff valve required by 33 CFR 154.2101(a) and
shuts down any vapor-moving device before liquid is carried over to the
vapor-moving device. One sensor with two stages may be used to meet
this requirement as well as paragraph (e)(2) of this section.
Sec. 154.2202 Vapor line connections.
(a) 33 CFR 154.2101(a), (e), and (g) apply to a tank barge cleaning
facility's (TBCF's) vapor control system (VCS).
(b) The remotely operated cargo vapor shutoff valve required by 33
CFR 154.2101(a) must be located upstream of the liquid knockout vessel
required by 33 CFR 154.2201(e).
(c) A fluid displacement system must have a remotely operated
shutoff valve installed in the fluid injection supply line between the
point where the inert gas or other medium is generated and the fluid
injection connection. The valve must comply with 33 CFR 154.2101(a)(1)
through (6).
(d) Each hose used for transferring vapors must--
(1) Have a design burst pressure of at least 25 pounds per square
inch gauge (psig);
(2) Have a maximum allowable working pressure (MAWP) no less than 5
psig;
(3) Be capable of withstanding at least the maximum vacuum rating
of the vapor-moving device without collapsing or constricting;
(4) Be electrically continuous, with a maximum resistance of 10,000
ohms;
(5) Have flanges with a bolthole arrangement complying with the
requirements for Class 150 ANSI B16.5 flanges (incorporated by
reference, see 33 CFR 154.106);
(6) Be abrasion and kinking resistant; and
(7) Be compatible with vapors being transferred.
(e) Fixed vapor collection arms must meet the requirements of
paragraph (d) of this section.
Sec. 154.2203 Facility requirements for barge vapor overpressure and
vacuum protection.
In this section, the requirements of having a flame arrester or a
flame screen at the opening of a pressure relief valve or a vacuum
relief valve apply only to facilities collecting vapors of flammable,
combustible, or non-high flash point liquid cargoes.
(a) A facility vapor collection system must have a capacity for
collecting cleaning facility vapors at a rate of no less than 1.1 times
the facility's maximum allowable gas-freeing rate, plus any inerting,
diluting, or enriching gas that may be added to the system.
(b) A facility vapor control system (VCS) must be designed to
prevent the pressure in a vessel's cargo tanks from going below 80
percent of the highest setting of any of the barge's vacuum relief
valves or exceeding 80 percent of the lowest setting of any of the
barge's pressure relief valves. The VCS must be capable of maintaining
the pressure in the barge's cargo tanks within this range at any gas-
freeing rate less than or equal to the maximum gas-freeing rate
determined by the requirements in 46 CFR 39.6007(c).
(c) A fluid displacement system must provide a pressure-sensing
device that activates an alarm that satisfies the requirements of 33
CFR 154.2100(e) when the pressure at the fluid injection connection
exceeds either the pressure corresponding to the upper pressure
determined in paragraph (b) of this section or a lower pressure agreed
upon by the facility and barge persons in charge. The pressure-sensing
device must be located in the fluid displacement system's piping
downstream of any devices that could potentially isolate the barge's
vapor collection system from the pressure-sensing device. The pressure
measured by the sensing device must be corrected for pressure drops
across any barge piping, hoses, or arms that are used to inject the
fluid.
(d) A fluid displacement system must provide a pressure-sensing
device that is independent of the device required by paragraph (c) of
this section. This pressure-sensing device must activate the fluid
displacement system emergency shutdown and close the remotely operated
cargo vapor shutoff valve required by 33 CFR 154.2101(a). It must also
close the remotely operated shutoff valve required by 33 CFR
154.2202(c) when the pressure at the fluid injection connection reaches
a corresponding 90 percent of the lowest setting of any pressure relief
valve on the barge. The pressure-sensing device must be located in the
fluid displacement system's piping downstream of any device that could
potentially isolate the barge's VCS from the pressure-sensing device.
The pressure measured by the sensing device must be corrected for
pressure drops across any barge piping, hoses, or arms that are used to
inject the fluid.
(e) If a vapor-moving device capable of drawing more than 0.5
pounds per square inch gauge (psig) vacuum is used to draw vapor, air,
inert gas, or other medium from the barge, a vacuum relief valve must
be installed on the facility's fixed vapor collection system piping
between the facility vapor connection and the vapor-moving device. The
vacuum relief valve must--
(1) Relieve at a pressure such that the pressure at the facility
vapor connection is maintained at or above 14.2 pounds per square inch
absolute (psia) (-0.5 psig);
(2) Have a relieving capacity equal to or greater than the maximum
capacity of the vapor-moving device;
(3) Have a flame arrester or flame screen fitted at the vacuum
relief opening;
(4) Have been tested for relieving capacity in accordance with
paragraph 1.5.1.3 of API 2000 (incorporated by
[[Page 42639]]
reference, see 33 CFR 154.106), with a flame arrester or flame screen
fitted; and
(5) Be constructed of materials compatible with the vapors being
gas-freed.
(f) The vacuum relief valve requirements of paragraph (e) of this
section may include a valve to isolate it from the facility vapor
collection piping, provided--
(1) The isolation valve must be interlocked with any vapor-moving
device such that the vapor-moving device cannot activate unless the
isolation valve is in the full open position (i.e., the vacuum relief
valve is not isolated); and
(2) The isolation valve can only be closed after the facility
person in charge has acknowledged that the hatch opening required by 33
CFR 154.2250(i) is open and secured.
(g) If a vapor-moving device capable of drawing more than 0.5 psig
vacuum is used to draw vapor, air, inert gas, or other medium from the
barge, the facility must install portable, intrinsically safe,
pressure-sensing devices on any cargo tank, or on the common vapor
header, at the connection required by 46 CFR 39.6003(b) before any
cleaning operation begins on the tank. A pressure-sensing device must
be provided that--
(1) Activates an alarm that satisfies 33 CFR 154.2100(e) when the
pressure in the cargo tank being cleaned falls below 80 percent of the
highest setting of any of the barge's vacuum relief valves, or a higher
pressure agreed upon by the facility and barge persons in charge; and
(2) Activates the emergency shutdown system for the vapor-moving
device and closes the remotely operated cargo vapor shutoff valve
described in 33 CFR 154.2101(a) when the pressure in the cargo tank
being cleaned falls below 90 percent of the highest setting of any of
the barge's vacuum relief valves, or a higher pressure agreed upon by
the facility and barge persons in charge. This pressure-sensing device
must be independent of the device used to activate an alarm required by
paragraph (g)(1) of this section.
(h) The pressure-sensing devices required by paragraph (g) of this
section must--
(1) Have suitable means, such as approved intrinsic safety barriers
that are able to accept passive devices, so that the under-pressure
alarm circuits of the barge side of the under-pressure control system,
including cabling, normally closed switches, and pin and sleeve
connectors, are intrinsically safe;
(2) Be connected to the under-pressure alarm system by a four-wire,
16-ampere shielded flexible cable; and
(3) Have cable shielding grounded to the under-pressure alarm
system.
(i) A pressure-indicating device must be provided within 6 meters
(19.7 feet) of the facility vapor connection which displays the
pressure in the vapor collection line upstream of any isolation valve
and any devices, such as strainers, that could cause a blockage in the
vapor line.
(j) A fluid displacement system must include a pressure-indicating
device that displays the pressure in the fluid displacement system
injection line. This device must be within 6 meters (19.7 feet) of the
fluid injection connection.
(k) If a fluid displacement system used to inject inert gas or
another medium into the cargo tank of a barge being gas-freed is
capable of producing a pressure greater than 2 psig, a pressure relief
valve must be installed in the fluid displacement system injection line
between the fluid injection source and the fluid injection connection
that--
(1) Relieves at a predetermined pressure such that the pressure in
the fluid displacement system at the fluid injection connection does
not exceed 1.5 psig;
(2) Has a relieving capacity equal to or greater than the maximum
volumetric flow capacity of the fluid displacement system;
(3) Has a flame screen or flame arrester fitted at the relief
opening; and
(4) Has been tested for relieving capacity in accordance with
paragraph 1.5.1.3 of API 2000, when fitted with a flame screen or flame
arrester.
(l) When using the fluid displacement system, if the pressure in
the facility's fixed vapor collection system can exceed 2 psig during a
malfunction in an inerting, enriching, or diluting system, a pressure
relief valve must--
(1) Be installed between the point where inerting, enriching, or
diluting gas is added to the facility's fixed vapor collection system
piping and the facility vapor connection;
(2) Relieve at a predetermined pressure such that the pressure at
the facility vapor connection does not exceed 1.5 psig;
(3) Have a relieving capacity equal to or greater than the maximum
capacity of the facility's inerting, enriching, or diluting gas source;
(4) Have a flame screen or flame arrester fitted at the relief
opening;
(5) Have been tested for relieving capacity in accordance with
paragraph 1.5.1.3 of API 2000, when fitted with a flame screen or flame
arrester; and
(6) Be constructed of materials compatible with the vapors being
gas-freed.
(m) For fluid displacement systems, the fluid injection connection
must be electrically insulated from the fluid injection source in
accordance with OCIMF ISGOTT section 17.5 (incorporated by reference,
see 33 CFR 154.106).
(n) If the pressure relief valve is not designed with a minimum
vapor discharge velocity of 30 meters (98.4 feet) per second, the
relieving capacity test required by paragraphs (k)(4) and (l)(5) of
this section must be carried out with a flame screen or flame arrester
fitted at the discharge opening.
(o) A pressure indicating device must be provided by the facility
for installation at the connection required by 46 CFR 39.6003(b).
Sec. 154.2204 Fire, explosion, and detonation protection.
This section applies to tank barge cleaning facilities (TBCFs)
collecting vapors of flammable, combustible, or non-high flash point
liquid cargoes.
(a) A vapor control system (VCS) with a single facility vapor
connection that processes vapor with a vapor recovery unit must--
(1) Have a detonation arrester located as close as practicable to
the facility vapor connection. The total pipe length between the
detonation arrester and the facility vapor connection must not exceed
18 meters (59.1 feet) and the vapor piping between the detonation
arrester and the facility vapor connection must be protected from any
potential internal or external ignition source; or
(2) Have an inerting, enriching, or diluting system that meets the
requirements of 33 CFR 154.2107.
(b) A VCS with a single facility vapor connection that processes
vapor with a vapor destruction unit must--
(1) Have a detonation arrester located as close as practicable to
the facility vapor connection. The total pipe length between the
detonation arrester and the facility vapor connection must not exceed
18 meters (59.1 feet) and the vapor piping between the detonation
arrester and the facility vapor connection must be protected from any
potential internal or external ignition source; and
(2) Have an inerting, enriching, or diluting system that meets the
requirements of 33 CFR 154.2107.
(c) A VCS with multiple facility vapor connections that processes
vapor with a vapor recovery unit must have a detonation arrester
located as close as practicable to each facility vapor
[[Page 42640]]
connection. The total pipe length between the detonation arrester and
each facility vapor connection must not exceed 18 meters (59.1 feet)
and the vapor piping between the detonation arrester and the facility
vapor connection must be protected from any potential internal or
external ignition source.
(d) A VCS with multiple facility vapor connections that processes
vapor with a vapor destruction unit must--
(1) Have a detonation arrester located as close as practicable to
each facility vapor connection. The total pipe length between the
detonation arrester and each facility vapor connection must not exceed
18 meters (59.1 feet) and the vapor piping between the detonation
arrester and the facility vapor connection must be protected from any
potential internal or external ignition source; and
(2) Have an inerting, enriching, or diluting system that meets the
requirements of 33 CFR 154.2107.
(e) 33 CFR 154.2105(j) applies to a TBCF's VCS.
Tank Barge Cleaning Facilities--Operations
Sec. 154.2250 General requirements.
(a) No tank barge cleaning operation using a vapor control system
(VCS) may be conducted unless the facility operator has a copy of the
facility operations manual, with the VCS addendum, marked by the local
Coast Guard Captain of the Port (COTP) as required by 33 CFR
154.325(d).
(b) The facility person in charge must ensure that a facility can
receive vapors only from a barge with a VCS that has been approved by
the Coast Guard Marine Safety Center as meeting the requirements of 46
CFR 39.6000.
(c) The facility person in charge must ensure that safety system
tests are conducted as follows:
(1) Pressure sensors, alarms, and automatic shutdown systems
required by 33 CFR 154.2203, except as exempted by paragraph (c)(2) or
as specified by paragraph (c)(3) of this section, must be tested by
applying altering test pressures at the sensors not more than 24 hours
before each cleaning operation;
(2) The pressure sensors required by 33 CFR 154.2203 may meet the
test program in accordance with 33 CFR 154.2180 and 33 CFR 154.2181
instead of the test within 24 hours before each cleaning operation as
required by paragraph (c)(1) of this section;
(3) Visible and audible alarm indicators must be tested not more
than 24 hours before each cleaning operation;
(4) The analyzers, except for flammability analyzers, required by
33 CFR 154.2105(j) and 154.2107, except as exempted by paragraph (c)(5)
of this section, must be checked for calibration response by use of a
zero gas and a span gas not more than 24 hours before each cleaning
operation;
(5) The analyzers required by 33 CFR 154.2105(j) and 154.2107 may
be checked for calibration response by use of a zero gas and a span gas
as defined by the test program contained in 33 CFR 154.2180 and 33 CFR
154.2181, and comply with the minimum requirements as defined in 33 CFR
154.2180 and 33 CFR 154.2181, instead of as provided by paragraph
(c)(4) of this section; and
(6) The vacuum and pressure relief valves required by 33 CFR
154.2203 must be manually checked per manufacturers' instructions to
verify that the valves unseat easily and then reset to the closed
position without constraint. Any required flame screens or flame
arresters must also be visually checked to ensure that they are not
damaged.
(d) The facility person in charge must verify the following before
beginning cleaning operations:
(1) Each valve in the vapor collection system between the barge's
cargo tank and the facility vapor collection system is correctly
positioned to allow the collection of vapors;
(2) A vapor collection hose or arm is connected to the barge's
vapor collection system;
(3) The electrical insulating devices required by 33 CFR
154.2101(g) and 154.2203(m) are installed;
(4) The maximum allowable gas-freeing rate as determined by the
lesser of the following:
(i) A gas-freeing rate corresponding to the maximum vapor
processing rate for the tank barge cleaning facility's (TBCF's) VCS, as
specified in the facility operations manual; or
(ii) The barge's maximum gas-freeing rate determined in accordance
with 46 CFR 39.6007(c);
(5) The gas-freeing rate will not exceed the maximum allowable gas-
freeing rate as determined in paragraph (d)(4) of this section;
(6) The maximum allowable stripping rate is determined and does not
exceed the volumetric capacity of the barge's vacuum relief valve at
the valve's setpoint for the cargo tank being stripped;
(7) The barge's maximum and minimum operating pressures;
(8) Each vapor collection hose has no unrepaired or loose covers,
kinks, bulges, soft spots, or any other defects that would permit the
discharge of vapor through the hose material; and no external gouges,
cuts, or slashes that penetrate the first layer of hose reinforcement;
(9) The freezing point of each cargo. If there is a possibility
that the ambient air temperature during cleaning operations will be at
or below the freezing point of the cargo, adequate precautions have
been taken to prevent freezing of vapor or condensate, or to detect and
remove the frozen liquid and condensate to prevent accumulation; and
(10) The cargo vapor is evaluated for the potential to polymerize,
and adequate precautions have been taken to prevent and detect
polymerization of the cargo vapors.
(e) VCS equipment and instrumentation must be tested in compliance
with 33 CFR 156.170(g) or (i), with the COTP or designated
representative invited to observe these tests. The test procedure and a
checklist must be approved by the certifying entity during the initial
certification of the system and incorporated into the facility
operations manual.
(f) If one or more analyzers required by 33 CFR 154.2107(d) or (e)
become inoperable during gas-freeing operations, the operation may
continue, provided that at least one analyzer remains operational;
however, no further gas-freeing operations may be started until all
inoperable analyzers are repaired or replaced.
(g) Whenever a condition results in a shutdown of the VCS, the
cleaning operations must be immediately terminated. The operation may
not resume until the cause of the shutdown has been investigated and
corrective action taken.
(h) If it is suspected that a flare in the VCS has had a flashback,
or if a flame is detected on a detonation arrester required by 33 CFR
154.2109(c)(2), the cleaning operation must be stopped and may not
resume until the detonation arrester and any quick-closing stop valves
downstream of the detonation arrester have been inspected and found to
be in satisfactory condition.
(i) If a vacuum displacement system is used for gas-freeing, the
facility person in charge of the cleaning operation must verify the
following items:
(1) The minimum amount of open area for air flow on the barge has
been determined so that the pressure in the cargo tank cannot be less
than 14.5 pounds per square inch absolute (psia) (-0.2 pounds per
square inch gauge (psig)) at the maximum flow capacity of the vapor-
moving device;
[[Page 42641]]
(2) Any hatch or fitting providing the minimum open area has been
secured open so that accidental closure is not possible; and
(3) The hatch and/or fitting must be opened before the pressure in
the cargo tank falls below 10 percent of the highest setting of any of
the barge's vacuum relief valves.
(j) 33 CFR 154.2150(p) and (q) apply to a TBCF's VCS.
Appendix A to part 154 [Amended]
0
10. In Appendix A, 7.3, after the words ``ANSI B16.5'', add the words
``(incorporated by reference, see 33 CFR 154.106)''.
Appendix B to part 154 [Removed and Reserved]
0
11. Remove and reserve Appendix B to part 154.
PART 155--OIL OR HAZARDOUS MATERIAL POLLUTION PREVENTION
REGULATIONS FOR VESSELS
0
12. The authority citation for part 155 is revised to read as follows:
Authority: 33 U.S.C. 1225, 1231, 1321(j), 1903(b); 46 U.S.C.
3703; E.O. 11735, 3 CFR, 1971-1975 Comp., p. 793; Department of
Homeland Security Delegation No. 0170.1. Section 155.490 also issued
under section 4110(b) of Pub. L. 101-380.
Sec. 155.750 [Amended]
0
13. In Sec. 155.750--
0
a. In paragraph (d)(3), remove the citation ``46 CFR 39.30-1(d)(1)
through (d)(3)'' and add, in its place, the citation ``46 CFR
39.3001(d)(1) through (3)'';
0
b. In paragraph (d)(4), remove the citation ``46 CFR 39.30-1(h)'' and
add, in its place, the citation ``46 CFR 39.3001(g)''; and
0
c. In paragraph (d)(5), remove the citation ``46 CFR 39.30-1(b)'' and
add, in its place, the citation ``46 CFR 39.3001(c)''.
PART 156--OIL AND HAZARDOUS MATERIAL TRANSFER OPERATIONS
0
14. The authority citation for part 156 is revised to read as follows:
Authority: 33 U.S.C. 1225, 1231, 1321(j); 46 U.S.C. 3703, 3703a,
3715; E.O. 11735, 3 CFR 1971-1975 Comp., p. 793; Department of
Homeland Security Delegation No. 0170.1.
0
15. In Sec. 156.120--
0
a. Revise paragraph (aa) introductory text;
0
b. In paragraph (aa)(4), remove the word ``loading'' and add, in its
place, the word ``transfer'';
0
c. In paragraph (aa)(7) introductory text, after the words ``the
transfer operation'', add the words ``or in accordance with 33 CFR
154.2150(b)'';
0
d. In paragraph (aa)(7)(ii), remove the words ``Sec. 154.820(a), Sec.
154.824(d) and (e) of this chapter'' and add, in their place, the words
``33 CFR 154.2105(a) and (j) and 154.2107(d) and (e)'';
0
e. Revise paragraph (aa)(9); and
0
f. Add paragraphs (aa)(10) through (12).
The revisions and additions read as follows:
Sec. 156.120 Requirements for transfer.
* * * * *
(aa) A transfer operation which includes collection of vapor
emitted to or from a vessel's cargo tanks through a vapor control
system (VCS) not located on the vessel must have the following verified
by the person in charge:
* * * * *
(9) The oxygen content in the vapor space of each of the vessel's
cargo tanks connected to the vapor collection system, if inerted, is--
(i) At or below 60 percent by volume of the cargo's minimum oxygen
concentration for combustion; or
(ii) At or below 8 percent by volume, at the start of cargo
transfer, for vapor of crude oil, gasoline blends, or benzene;
(10) The freezing point of each cargo has been determined. If there
is a possibility that the ambient air temperature during transfer
operations will be at or below the freezing point of the cargo,
adequate precautions have been taken to prevent freezing of vapor or
condensate, or to detect and remove the liquid condensate and solids to
prevent accumulation;
(11) If the cargo has the potential to polymerize, adequate
precautions have been taken to prevent and detect polymerization of the
cargo vapors; and
(12) The VCS has been cleaned, in accordance with 33 CFR
154.2150(p), between transfers of incompatible cargoes.
* * * * *
0
16. In Sec. 156.170--
0
a. In paragraph (g) introductory text, after the words ``collects vapor
emitted'', add the words ``to or'';
0
b. In paragraph (g)(3), remove the words ``Sec. 154.820, Sec.
154.826(a), and Sec. 154.828(a) of this chapter or 46 CFR 39.40-3(d),
and each flame arrester required by Sec. 154.826(a), Sec. 154.828(a)
and (c) of this chapter'' and add, in their place, the words ``33 CFR
154.2105, 154.2108(b), 154.2109, 154.2110, 154.2111, and 154.2204, or
46 CFR 39.4003, and each flame arrester required by 33 CFR 154.2103,
154.2105(j), and 154.2203'';
0
c. In paragraph (g)(4) introductory text, remove the words ``Sec.
154.820(a) and Sec. 154.824(d) and (e) of this chapter or 46 CFR
39.40-3(a)'' and add, in their place, the words ``33 CFR 154.2105(a)
and (j), 154.2107(d) and (e), and 154.2110 or 46 CFR 39.4003''; and
0
d. Add paragraph (i) to read as follows:
Sec. 156.170 Equipment tests and inspections.
* * * * *
(i) Notwithstanding the general provisions of 33 CFR 156.107(a)
relating to the authority of the Captain of the Port to approve
alternatives, the owner or operator may request the written approval of
the Commandant (CG-ENG), U.S. Coast Guard, 2100 2nd St. SW., Stop 7126,
Washington, DC 20593-7126, for alternative methods of compliance to the
testing and inspection requirements of paragraph (g)(3) of this
section. The Commandant (CG-ENG) will grant that written approval upon
determination that the alternative methods provide an equivalent level
of safety and protection from fire, explosion, and detonation. Criteria
to consider when evaluating requests for alternative methods may
include, but are not limited to: operating and inspection history, type
of equipment, new technology, and site-specific conditions that support
the requested alternative.
* * * * *
Title 46--Shipping
PART 35--OPERATIONS
0
17. The authority citation for part 35 is revised to read as follows:
Authority: 33 U.S.C. 1225, 1231, 1321(j); 46 U.S.C. 3306, 3703,
6101; 49 U.S.C. 5103, 5106; E.O. 12234, 45 FR 58801, 3 CFR, 1980
Comp., p. 277; E.O. 12777, 56 FR 54757, 3 CFR, 1991 Comp., p. 351;
Department of Homeland Security Delegation No. 0170.1.
0
18. Add Sec. 35.35-4 to read as follows:
Sec. 35.35-4 Insulating flange joint or nonconductive hose--TB/ALL.
(a) A vessel's cargo hose string or vapor recovery hose must use an
insulating flange or one continuous length of nonconductive hose
between the vessel and the shore transfer facility. For each vapor
recovery hose or cargo hose string, only one insulating flange or non-
conductive hose must be provided. See 33 CFR 154.2101(g).
(b) The insulating flange must be inserted at the jetty end and
take all reasonable measures to ensure the connection will not be
disturbed. The hose must be suspended to ensure the hose-to-hose
connection flanges do not rest on the jetty deck or other structure
that may render the insulating flange
[[Page 42642]]
ineffective or short circuited by contact with external metal or
through the hose handling equipment.
(c) The insulating flange must be inspected and tested at least
annually, or more frequently if necessary due to deterioration caused
by environmental exposure, usage, and damage from handling. After
installation, the insulation reading between the metal pipe on the
shore side of the flange and the end of the hose or metal arm when
freely suspended must not be less than 1,000 ohms. A suitable DC
insulation tester must be used.
0
19. Revise Sec. 35.35-5 to read as follows:
Sec. 35.35-5 Electrical bonding--TB/ALL.
The use of a vessel/shore bonding cable or wire is permissible only
if operationally necessary and only in compliance with the requirements
of paragraphs (a) and (b) of this section.
(a) A switch on the jetty that is in series with the bonding cable
must be provided. The switch must be listed or certified by a Coast
Guard accepted independent laboratory and approved for use in a Class I
Zone 1 or Class I, Division 1 location, and the appropriate Gas Group
of the cargo authorized for the vessel.
(b) The connection point for the bonding cable system must be at
least 20 feet from the cargo manifold area, the cargo hose string, or
the vapor recovery connection. The switch must be in the off position
before connecting or disconnecting the bonding cable. The bonding cable
must be attached before the cargo hoses or arms, or the vapor recovery
connections are connected. The bonding cable must be removed only after
the cargo hoses or arms, or the vapor recovery connections have been
disconnected.
0
20. In Sec. 35.35-20--
0
a. In paragraph (m) introductory text, after the words ``collection of
cargo vapor'', add the words ``to or'';
0
b. In paragraph (m)(1), after the words ``vapor to flow to'', add the
words ``or from''; and
0
c. Revise paragraph (m)(9) to read as follows:
Sec. 35.35-20 Inspection before transfer of cargo--TB/ALL.
* * * * *
(m) * * *
(9) The oxygen content in the vapor space of each of the vessel's
inerted cargo tanks connected to the vapor collection system is--
(i) At or below 60 percent by volume of the cargo's minimum oxygen
concentration for combustion at the start of cargo transfer; or
(ii) At or below 8 percent by volume, at the start of cargo
transfer, for vapor of crude oil, gasoline blends, or benzene.
0
21. In Sec. 35.35-30--
0
a. In paragraph (c) introductory text, after the words ``collection of
cargo vapor'', add the words ``to or'';
0
b. In paragraph (c)(1), after the words ``vapor to flow to'', add the
words ``or from''; and
0
c. Revise paragraph (c)(8) to read as follows:
Sec. 35.35-30 ``Decaration of Inspection'' for tank vessels---TB/ALL.
* * * * *
(c) * * *
(8) Has the oxygen content in the vapor space of each of the
vessel's inerted cargo tanks connected to the vapor collection system
been verified to be--
(i) At or below 60 percent by volume, at the start of cargo
transfer, of the cargo's minimum oxygen concentration for combustion;
or
(ii) At or below 8 percent by volume, at the start of cargo
transfer, for vapor of crude oil, gasoline blends, or benzene.
0
22. Revise part 39 to read as follows:
PART 39--VAPOR CONTROL SYSTEMS
Subpart 39.1000--General
Sec.
39.1001 Applicability--TB/ALL.
39.1003 Definitions--TB/ALL.
39.1005 Incorporation by reference--TB/ALL.
39.1009 Additional tank vessel vapor processing unit requirements--
TB/ALL.
39.1011 Personnel training requirements--TB/ALL.
39.1013 U.S.-flagged tank vessel certification procedures for vapor
control system designs--TB/ALL.
39.1015 Foreign-flagged tank vessel certification procedures for
vapor control system designs--TB/ALL.
39.1017 Additional certification procedures for a tank barge vapor
collection system design--B/ALL.
Subpart 39.2000--Equipment and Installation
39.2001 Vapor collection system--TB/ALL.
39.2003 Cargo gauging system--TB/ALL.
39.2007 Tankship liquid overfill protection--T/ALL.
39.2009 Tank barge liquid overfill protection--B/ALL.
39.2011 Vapor overpressure and vacuum protection--TB/ALL.
39.2013 High and low vapor pressure protection for tankships--T/ALL.
39.2014 Polymerizing cargoes safety--TB/ALL.
39.2015 Tank barge pressure-vacuum indicating devices--B/ALL.
Subpart 39.3000--Vapor Collection Operations During Cargo Transfer
39.3001 Operational requirements for vapor control systems during
cargo transfer--TB/ALL.
Subpart 39.4000--Vessel-to-Vessel Transfers Using Vapor Balancing
39.4001 General requirements for vapor balancing--TB/ALL.
39.4003 Design and equipment for vapor balancing--TB/ALL.
39.4005 Operational requirements for vapor balancing--TB/ALL.
Subpart 39.5000--Multi-breasted Loading Using a Single Facility Vapor
Connection
39.5001 General requirements for multi-breasted loading--B/CLBR.
39.5003 Additional requirements for multi-breasted loading using
inboard barge vapor collection system--B/CLBR.
39.5005 Additional requirements for multi-breasted loading using a
``dummy'' vapor header--B/CLBR.
Subpart 39.6000--Tank Barge Cleaning Operations with Vapor Collection
39.6001 Design and equipment of vapor collection and stripping
systems--B/ALL.
39.6003 Overpressure and underpressure protection during stripping
and gas-freeing operations--B/ALL.
39.6005 Inspection prior to conducting gas-freeing operations--B/
ALL.
39.6007 Operational requirements for tank barge cleaning--B/ALL.
39.6009 Barge person in charge: Designation and qualifications--B/
ALL.
Authority: 33 U.S.C. 1225, 1231; 42 U.S.C. 7511b(f)(2); 46
U.S.C. 3306, 3703, 3715(b); E.O. 12234, 45 FR 58801, 3 CFR, 1980
Comp., p. 277; Department of Homeland Security Delegation No.
0170.1.
Subpart 39.1000--General
Sec. 39.1001 Applicability--TB/ALL.
(a) This part applies to tank vessels that use a vapor control
system (VCS) to collect vapors emitted to or from a vessel's cargo
tanks while operating in the navigable waters of the United States,
except--
(1) Tank vessels with an operating vapor collection system approved
by the Coast Guard prior to July 23, 1990, for the collection and
transfer of cargo vapor to specific facilities. Such tank vessels are
only subject to 46 CFR 39.1013, 39.3001, and 39.4005; and
(2) A tank barge that collects vapors emitted from its cargo tanks
during gas-freeing or cleaning operations at a cleaning facility. This
type of tank barge is only subject to 46 CFR part 39, subparts 39.1000
and 39.6000, and must comply with requirements of these two subparts at
the time of its next inspection for certification required by 46 CFR
31.10-15, but no later than August 15, 2018.
[[Page 42643]]
(b) This part does not apply to the collection of vapors of
liquefied flammable gases as defined in 46 CFR 30.10-39.
(c) In this part, regulatory measurements, whether in the metric or
English system, are sometimes followed by approximate equivalent
measurements in parentheses, which are given solely for the reader's
convenience. Regulatory compliance with the regulatory measurement is
required.
Sec. 39.1003 Definitions--TB/ALL.
As used in this part only:
Barge vapor connection means the point in a barge's piping system
where it connects to a vapor collection hose or arm. This may be the
same as the barge's cargo connection while controlling vapors during
tank barge cargo tank-cleaning operations.
Cargo deck area means that part of the weather deck that is
directly over the cargo tanks.
Cargo tank venting system means the venting system required by 46
CFR 32.55.
Certifying entity means a certifying entity accepted by the Coast
Guard as such pursuant to 33 CFR part 154, subpart P.
Cleaning facility means a facility used or capable of being used to
conduct cleaning operations on a tank barge.
Cleaning operation means any stripping, gas-freeing, or tank-
washing operation of a barge's cargo tanks conducted at a cleaning
facility.
Commandant means the Commandant (CG-ENG), U.S. Coast Guard, 2100
2nd St. SW., Stop 7126, Washington, DC 20593-7126.
Facility vapor connection means the point in a facility's fixed
vapor collection system where the system connects with the vapor
collection hose or the base of the vapor collection arm.
Fixed stripping line means a pipe extending to the low point of
each cargo tank, which is welded through the deck and terminated above
deck with a valve, and plugged at the open end.
Flammable liquid means a liquid as defined in 46 CFR 30.10-22.
Fluid displacement system means a system that removes vapors from a
barge's cargo tanks during gas freeing through the addition of an inert
gas or other medium into the cargo tank.
Fluid injection connection means the point in a fluid displacement
system at which the fixed piping or hose that supplies the inert gas or
other medium connects to a barge's cargo tanks or fixed piping system.
Gas freeing means the removal of vapors from a tank barge.
Independent as applied to two systems means that one system will
operate when there is a failure of any part of the other system.
Inerted means the oxygen content of the vapor space in a cargo tank
is reduced in accordance with the inert gas requirements of 46 CFR
32.53 or 33 CFR 153.500. If a cargo vapor in a cargo tank that is
connected to the vapor collection system is defined as inerted at the
start of cargo transfer, the oxygen content in the vapor space of the
cargo tank must not exceed 60 percent by volume of the cargo's minimum
oxygen concentration for combustion, or 8 percent by volume for vapor
of crude oil, gasoline blends, or benzene.
Marine Safety Center (MSC) means the Commanding Officer, U.S. Coast
Guard Marine Safety Center, 2100 2nd Street SW., Stop 7102, Washington,
DC 20593-7102.
Maximum allowable gas-freeing rate means the maximum volumetric
rate at which a barge may be gas-freed during cleaning operations.
Maximum allowable stripping rate means the maximum volumetric rate
at which a barge may be stripped during cleaning operations prior to
the opening of any hatch and/or fitting on the cargo tank being
stripped.
Maximum allowable transfer rate means the maximum volumetric rate
at which a vessel may receive cargo or ballast.
Minimum oxygen concentration for combustion (MOCC) means the lowest
level of oxygen in a vapor or vapor mixture that will support
combustion.
New vapor collection system means a vapor collection system that is
not an existing vapor collection system.
Service vessel means a vessel that transports bulk liquid cargo
between a facility and another vessel.
Set pressure means the pressure at which the pressure or vacuum
valve begins to open and the flow starts through the valve.
Stripping means the removal, to the maximum extent practicable, of
cargo residue remaining in the barge's cargo tanks and associated fixed
piping system after cargo transfer or during cleaning operations.
Vacuum displacement system means a system that removes vapors from
a barge's cargo tanks during gas-freeing by sweeping air through the
cargo tank hatch openings.
Vapor balancing means the transfer of vapor displaced by incoming
cargo from the tank of a vessel or facility receiving cargo into a tank
of the vessel or facility delivering cargo via a vapor collection
system.
Vapor collection system means an arrangement of piping and hoses
used to collect vapor emitted to or from a vessel's cargo tanks and to
transport the vapor to a vapor processing unit or a tank.
Vapor control system (VCS) means an arrangement of piping and
equipment used to control vapor emissions collected to or from a
vessel. It includes the vapor collection system and vapor processing
unit or a tank.
Vapor processing unit means the components of a VCS that recover,
destroy, or disperse vapor collected from a vessel.
Vessel-to-vessel transfer (direct or through a shore loop) means
either--
(1) The transfer of a bulk liquid cargo from a tank vessel to a
service vessel; or
(2) The transfer of a bulk liquid cargo from a service vessel to
another vessel in order to load the receiving vessel to a deeper draft.
Vessel vapor connection means the point in a vessel's fixed vapor
collection system where the system connects with the vapor collection
hose or arm.
Sec. 39.1005 Incorporation by reference--TB/ALL.
(a) Certain material is incorporated by reference (IBR) into this
part with the approval of the Director of the Federal Register under 5
U.S.C. 552(a) and 1 CFR part 51. To enforce any edition other than that
specified in this section, the Coast Guard must publish notice of
change in the Federal Register and the material must be available to
the public. All approved material is available for inspection at the
Coast Guard, Office of Design and Engineering Standards (CG-ENG) 2100
2nd Street SW., Stop 7126, Washington, DC 20593-7126, telephone 202-
372-1418 and at the National Archives and Records Administration
(NARA). For information on the availability of this material at NARA,
call 202-741-6030 or go to https://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html. Also, it is
available from the sources indicated in this section.
(b) American National Standards Institute (ANSI), 25 West 43rd
Street, 4th floor, New York, NY 10036.
(1) ANSI B16.5, Steel Pipe Flanges and Flanged Fittings, 1981, IBR
approved for Sec. Sec. 39.2001(i) and 39.6001(k).
(2) [Reserved]
(c) American Petroleum Institute (API), 1220 L Street NW.,
Washington, DC 20005.
(1) API Standard 2000, Venting Atmospheric and Low-Pressure Storage
Tanks (Non-refrigerated and
[[Page 42644]]
Refrigerated), Third Edition, January 1982 (reaffirmed December
1987)(``API 2000''), IBR approved for Sec. 39.2011(b).
(2) [Reserved]
(d) ASTM International (ASTM), 100 Barr Harbor Drive, West
Conshohocken, PA 19428-2959.
(1) ASTM F1122-87 (Reapproved1992)--Standard Specification for
Quick Disconnect Couplings (``ASTM F1122''), IBR approved for Sec.
39.2001(k).
(2) ASTM F1271--Standard Specification for Spill Valves for Use in
Marine Tank Liquid Overpressure Protection Applications (``ASTM
F1271''), December 29, 1989, IBR approved for Sec. 39.2009(a).
(e) International Electrotechnical Commission (IEC), Bureau Central
de la Commission Electrotechnique Internationale, 3, rue de
Varemb[eacute], P.O. Box 131, CH--1211 Geneva 20, Switzerland.
(1) IEC 60309-1 Plugs, Socket-Outlets and Couplers for Industrial
Purposes--Part 1: General Requirements, Edition 4.2 2012-06, IBR
approved for Sec. 39.2009(a).
(2) IEC 60309-2 Plugs, Socket-Outlets and Couplers for Industrial
Purposes--Part 2: Dimensional Interchangeability Requirements for Pin
and Contact-tube Accessories, Edition 4.2 2012-05, IBR approved for
Sec. 39.2009(a).
(f) International Maritime Organization (IMO), 4 Albert Embankment,
London SE1 7SR, United Kingdom.
(1) International Convention for the Safety of Life at Sea,
Consolidated Text of the 1974 SOLAS Convention, the 1978 SOLAS
Protocol, the 1981 and 1983 SOLAS Amendments (1986) (``SOLAS''), IBR
approved for Sec. 39.2001(e).
(2) [Reserved]
(g) National Electrical Manufacturers Association (NEMA), 1300
North 17th Street, Suite 1752, Rosslyn, VA 22209.
(1) ANSI NEMA WD-6--Wiring Devices, Dimensional Requirements, 1988
(``NEMA WD-6''), IBR approved for Sec. 39.2009(a)
(2) [Reserved]
(h) National Fire Protection Association (NFPA), 1 Batterymarch
Park, Quincy, MA 02169-7471.
(1) NFPA 70--National Electrical Code, 2011, IBR approved for Sec.
39.2009(a).
(2) [Reserved]
(i) Oil Companies International Marine Forum (OCIMF), 29 Queen
Anne's Gate, London SWIH 9BU, England.
(1) International Safety Guide for Oil Tankers and Terminals, Fifth
Edition, 2006 (``ISGOTT''), IBR approved for Sec. Sec. 39.3001(g),
39.5001(c), 39.6001(g), and 39.6005(a).
(2) [Reserved]
Sec. 39.1009 Additional tank vessel vapor processing unit
requirements--TB/ALL.
(a) Vapor piping, fitting, valves, flanges, and pressure vessels
comprising the construction and installation of a permanent or portable
vapor processing unit onboard a tank vessel must meet the marine
engineering requirements of 46 CFR chapter I, subchapter F.
(b) Electrical equipment comprising the construction and
installation of a permanent or portable vapor processing unit onboard a
tank vessel must meet the electrical engineering requirements of 46 CFR
chapter I, subchapter J.
(c) In addition to complying with the rules of this part, tank
vessels with a permanent or portable vapor processing unit must comply
with applicable requirements of 33 CFR part 154, subpart P.
(d) When differences between the requirements for vessels contained
in 46 CFR chapter I, subchapters F and J and requirements for
facilities contained in 33 CFR part 154, subpart P need to be resolved,
the requirements of 46 CFR chapter I, subchapters F and J apply, unless
specifically authorized by the Marine Safety Center.
Sec. 39.1011 Personnel training requirements--TB/ALL.
Personnel responsible for operating the vapor control system (VCS)
must complete a training program prior to the operation of the system
installed onboard the tank vessel. As part of the training program,
personnel must be able to demonstrate, through drills and practical
knowledge, the proper VCS operation procedures for normal and emergency
conditions. The training program must cover the following subjects:
(a) Purpose of a VCS;
(b) Principles of the VCS;
(c) Components of the VCS;
(d) Hazards associated with the VCS;
(e) Coast Guard regulations in this part;
(f) Vapor control operation procedures during cargo transfer or
tank barge cleaning, including:
(1) Testing and inspection requirements;
(2) Pre-transfer or pre-cleaning procedures;
(3) Connection sequence;
(4) Startup procedures; and
(5) Normal operations; and
(g) Emergency procedures.
Sec. 39.1013 U.S.-flagged tank vessel certification procedures for
vapor control system designs--TB/ALL.
(a) For an existing Coast Guard-approved vapor control system (VCS)
that has been operating before July 23, 1990, the tank vessel owner or
operator must submit detailed engineering drawings, calculations, and
specifications to the Marine Safety Center (MSC) for review and
approval before modifying the system or transferring vapor to a
facility that was not approved by the Coast Guard for that kind of
vapor transfer.
(b) For a Coast Guard-approved vessel VCS that began operating on
or after July 23, 1990, the tank vessel owner or operator must submit
plans, calculations, and specifications to the MSC for review and
approval before modifying the system.
(c) A tank vessel owner or operator must submit plans,
calculations, and specifications for a new tank vessel VCS to the MSC
for review and approval before installing the system. A permanent or
portable vapor processing unit onboard a tank vessel will be reviewed,
together with the tank vessel, as a complete and integrated system.
(d) Once the plan review and inspection of the tank vessel VCS
satisfy the requirements of this part, the Officer in Charge, Marine
Inspection (OCMI) will endorse the Certificate of Inspection for the
U.S.-flagged tank vessel.
Sec. 39.1015 Foreign-flagged tank vessel certification procedures for
vapor control system designs--TB/ALL.
As an alternative to meeting the requirements in 33 CFR 39.1013(a),
(b), and (c), the owner or operator of a foreign-flagged tank vessel
may submit certification by the classification society that classifies
vessels under their foreign flags to the Marine Safety Center. Upon
receipt of the certification stating that the vapor control system
(VCS) meets the requirements of this part, the Officer in Charge,
Marine Inspection (OCMI) will endorse the vessel's Certificate of
Compliance for foreign-flagged tank vessels.
Sec. 39.1017 Additional certification procedures for a tank barge
vapor collection system design--B/ALL.
(a) For a tank barge vapor collection system intended for operation
in multi-breasted loading using a single facility vapor connection, the
tank barge owner or operator must submit plans, calculations, and
specifications to the Marine Safety Center (MSC) for review and
approval before beginning a multi-breasted loading operation.
[[Page 42645]]
(b) For a tank barge intended for collecting vapors emitted from
its cargo tanks during gas-freeing or cleaning operations at a cleaning
facility, the barge owner or operator must submit the following items
to the MSC for review and approval:
(1) Stripping system plans and specifications, except those
approved by the MSC on or before the August 15, 2013; and
(2) Stripping and/or gas-freeing rate calculations, except those
approved by the MSC on or before the August 15, 2013.
(c) Once the vapor collection system satisfies the requirements of
this part, the Officer in Charge, Marine Inspection (OCMI) will endorse
the Certificate of Inspection that the tank barge is acceptable for
collecting vapors during cleaning operations.
Subpart 39.2000--Equipment and Installation
Sec. 39.2001 Vapor collection system--TB/ALL.
(a) Vapor collection piping must be fixed piping and the vessel's
vapor connection must be located as close as practicable to the loading
manifold, except--
(1) As allowed by the Commandant; and
(2) A vessel certificated to carry cargo listed in 46 CFR, part
151, Table 151.05 or part 153, Table 1 may use flexible hoses no longer
than three meters (9.84 feet) for interconnection between fixed piping
onboard the vessel to preserve segregation of cargo systems. These
flexible hoses must also meet the requirements in paragraph (i) of this
section, excluding paragraph (i)(5), and meet the following additional
requirements:
(i) The installation of flexible hoses must include an isolation
valve mounted on the tank side of the connection; and
(ii) Hose connections permitted under paragraph (a)(2) of this
section are exempt from the requirements of paragraph (h) of this
section.
(b) When collecting incompatible vapors simultaneously, vapors must
be kept separate throughout the entire vapor collection system.
(c) Vapor collection piping must be electrically bonded to the hull
and must be electrically continuous.
(d) The vapor collection system must have a mechanism to eliminate
liquid condensation, such as draining and collecting liquid from each
low point in the line.
(e) For a tankship that has an inert gas system, a mechanism must
be in place to isolate the inert gas supply from the vapor control
system (VCS). The inert gas main isolation valve required by chapter
II-2, Regulation 62.10.8 of SOLAS (incorporated by reference, see 46
CFR 39.1005), may be used to satisfy this requirement.
(f) The vapor collection system must not interfere with the proper
operation of the cargo tank venting system.
(g) The tank vessel owner or operator must install an isolation
valve capable of manual operation. It must be located at the vessel
vapor connection and must clearly show whether the valve is in the open
or closed position via an indicator, valve handle, or valve stem.
(h) The last 1.0 meter (3.3 feet) of vapor piping upstream of the
vessel vapor connection and each end of a vapor hose must be--
(1) Painted in the sequence of red/yellow/red. The width of the red
bands must be 0.1 meter (0.33 foot) and the width of the middle yellow
band must be 0.8 meter (2.64 feet); and
(2) Labeled with the word ``VAPOR'' painted in black letters at
least 50.8 millimeters (2 inches) high.
(i) Hoses that transfer vapors must meet the following
requirements:
(1) Have a design burst pressure of at least 25 pounds per square
inch gauge (psig);
(2) Have a maximum allowable working pressure no less than 5 psig;
(3) Be capable of withstanding at least a 2.0 pounds per square
inch (psi) vacuum without collapsing or constricting;
(4) Be electrically continuous with a maximum resistance of 10,000
ohms;
(5) Have flanges with--
(i) A bolthole arrangement complying with the requirements for 150
pound class ANSI B16.5 flanges (incorporated by reference, see 46 CFR
39.1005); and
(ii) One or more 15.9 millimeter (0.625 inch) diameter hole(s)
located midway between boltholes and in line with the bolthole pattern;
and
(6) Be abrasion and kinking resistant.
(j) Each vessel vapor connection flange face must have a permanent
stud projecting outward that has a 12.7 millimeter (0.5 inch) diameter
and is at least 25.4 millimeters (1 inch) long. It must be located at
the top of the flange face, midway between boltholes, and in line with
the bolthole pattern.
(k) Quick disconnect couplings (QDCs) may be used instead of
flanges at the flexible hose connection and fixed piping on tankships
provided they meet ASTM F1122 (incorporated by reference, see 46 CFR
39.1005) and are designed as ``Standard Class QDC.''
(l) Hose saddles that provide adequate support to prevent kinking
or collapse of hoses must accompany vapor hose handling equipment.
(m) For cargoes that have toxic properties, listed in 46 CFR Table
151.05 with the ``Special requirements'' column referring to 46 CFR
151.50-5, an overfill alarm and shutdown system that meet the
requirements of 46 CFR 39.2007(a), 39.2009(a), or 39.2009(b) must be
used for primary overfill protection. If the vessel is also equipped
with spill valves or rupture disks, their setpoints must be set higher
than the vessel's pressure relief valve setting as required by 46 CFR
39.2009(a)(3).
Sec. 39.2003 Cargo gauging system--TB/ALL.
(a) A cargo tank of the tank vessel connected to a vapor collection
system must be equipped with a permanent or portable cargo gauging
device that--
(1) Is a closed type as defined in 46 CFR 151.15.10(c) that does
not require opening the tank to the atmosphere during cargo transfer;
(2) Allows the operator to determine the level of liquid in the
tank for the full range of liquid levels in the tank;
(3) Has an indicator for the level of liquid in the tank that is
located where cargo transfer is controlled; and
(4) If portable, is installed on the tank during the entire
transfer operation.
(b) Each cargo tank of a tank barge must have a high-level
indicating device, unless the barge complies with 46 CFR 39.2009(a).
The high-level indicating device must--
(1) Indicate visually the level of liquid in the cargo tank when
the liquid level is within a range of 1 meter (3.28 feet) of the top of
the tank;
(2) Show a permanent mark to indicate the maximum liquid level
permitted under 46 CFR 39.3001(e) at even keel conditions; and
(3) Be visible from all cargo control areas.
Sec. 39.2007 Tankship liquid overfill protection--T/ALL.
(a) Each cargo tank of a tankship must be equipped with an
intrinsically safe high-level alarm and a tank overfill alarm.
(b) If installed after July 23, 1990, the high-level alarm and tank
overfill alarm required by paragraph (a) of this section must--
(1) Be independent of each other;
(2) Activate an alarm in the event of loss of power to the alarm
system;
(3) Activate an alarm during the failure of electrical circuitry to
the tank level sensor; and
(4) Be able to be verified at the tank for proper operation prior
to each transfer. This procedure may be achieved with the use of an
electronic
[[Page 42646]]
self-testing feature that monitors the condition of the alarm circuitry
and sensor.
(c) The high-level alarm required by paragraph (a) of this section
must--
(1) Activate an alarm once the cargo level reaches 95 percent of
the tank capacity or higher, but before the tank overfill alarm;
(2) Be identified with the legend ``High-level Alarm'' in black
letters at least 50.8 millimeters (2 inches) high on a white
background; and
(3) Activate a visible and audible alarm so that it can be seen and
heard on the vessel where cargo transfer is controlled.
(d) The tank overfill alarm required by paragraph (a) of this
section must--
(1) Be independent of the cargo gauging system;
(2) Be identified with the legend ``TANK OVERFILL ALARM'' in black
letters at least 50.8 millimeters (2 inches) high on a white
background;
(3) Activate a visible and audible alarm so that it can be seen and
heard on the vessel where cargo transfer is controlled and in the cargo
deck area; and
(4) Activate an alarm early enough to allow the person in charge of
transfer operations to stop the cargo transfer before the tank
overflows.
(e) If a spill valve is installed on a cargo tank fitted with a
vapor collection system, it must meet the requirements of 46 CFR
39.2009(c).
(f) If a rupture disk is installed on a cargo tank fitted with a
vapor collection system, it must meet the requirements of 46 CFR
39.2009(d).
Sec. 39.2009 Tank barge liquid overfill protection--B/ALL.
(a) Each cargo tank of a tank barge must have one of the following
liquid overfill protection arrangements:
(1) A system meeting the requirements of 46 CFR 39.2007 that--
(i) Includes a self-contained power supply;
(ii) Is powered by generators on the barge; or
(iii) Receives power from a facility and is fitted with a shore tie
cable and a 120-volt, 20-ampere explosion-proof plug that meets--
(A) ANSI NEMA WD-6 (incorporated by reference, see 46 CFR 39.1005);
(B) NFPA 70, Articles 406.9 and 501-145 (incorporated by reference,
see 46 CFR 39.1005); and
(C) 46 CFR 111.105-9;
(2) An intrinsically safe overfill control system that--
(i) Is independent of the cargo-gauging device required by 46 CFR
39.2003(a);
(ii) Activates an alarm and automatic shutdown system at the
facility overfill control panel 60 seconds before the tank is 100
percent liquid-full during a facility-to-vessel cargo transfer;
(iii) Activates an alarm and automatic shutdown system on the
vessel discharging cargo 60 seconds before the tank is 100 percent
liquid-full during a vessel-to-vessel cargo transfer;
(iv) Can be inspected at the tank for proper operation prior to
each loading;
(v) Consists of components that, individually or in series, will
not generate or store a total of more than 1.2 volts (V), 0.1 amperes
(A), 25 megawatts (MW), or 20 microJoules ([mu]J);
(vi) Has at least one tank overfill sensor switch per cargo tank
that is designed to activate an alarm when its normally closed contacts
are open;
(vii) Has all tank overfill sensor switches connected in series;
(viii) Has interconnecting cabling that meets 46 CFR 111.105-11(b)
and (d), and 46 CFR 111.105-17(a); and
(ix) Has a male plug with a five-wire, 16-A connector body meeting
IEC 60309-1 and IEC 60309-2 (both incorporated by reference, see 46 CFR
39.1005), that is--
(A) Configured with pins S2 and R1 for the tank overfill sensor
circuit, pin G connected to the cabling shield, and pins N and T3
reserved for an optional high-level alarm circuit meeting the
requirements of this paragraph; and
(B) Labeled ``Connector for Barge Overflow Control System'' and
labeled with the total inductance and capacitance of the connected
switches and cabling;
(3) A spill valve that meets ASTM F1271 requirements (incorporated
by reference, see 46 CFR 39.1005), and--
(i) Relieves at a predetermined pressure higher than the pressure
at which the pressure relief valves meeting the requirements of 46 CFR
39.2011 operate;
(ii) Limits the maximum pressure at the top of the cargo tank
during liquid overfill to not more than the maximum design working
pressure for the tank when at the maximum loading rate for the tank;
and
(iii) Has a means to prevent opening due to cargo sloshing while
the vessel is in ocean or coastwise service; or
(4) A rupture disk arrangement that meets paragraphs (a)(3)(i),
(ii), and (iii) of this section and is approved by the Commandant.
(b) A tank barge authorized to carry a cargo having toxic
properties, meaning they are listed in 46 CFR Table 151.05 with the
``Special requirements'' column referring to 46 CFR 151.50-5, must
comply with the requirements of 46 CFR 39.2001(m).
Sec. 39.2011 Vapor overpressure and vacuum protection--TB/ALL.
(a) The cargo tank venting system required by 46 CFR 32.55 must--
(1) Be capable of discharging cargo vapor at the maximum transfer
rate plus the vapor growth for the cargo such that the pressure in the
vapor space of each tank connected to the vapor control system (VCS)
does not exceed--
(i) The maximum design working pressure for the tank; or
(ii) If a spill valve or rupture disk is fitted, the pressure at
which the device operates;
(2) Relieve at a pressure corresponding to a pressure in the cargo
tank vapor space not less than 1.0 pounds per square inch gauge (psig);
(3) Prevent a vacuum, which generates in any tank connected to the
vapor collection system during the withdrawal of cargo or vapor at
maximum rates, in a cargo tank vapor space from exceeding the maximum
design vacuum; and
(4) Not relieve at a vacuum corresponding to a vacuum in the cargo
tank vapor space between 14.7 pounds per square inch absolute (psia) (0
psig) and 14.2 psia (-0.5 psig).
(b) Each pressure-vacuum relief valve must--
(1) Be of a type approved under 46 CFR 162.017, for the pressure
and vacuum relief setting desired;
(2) Be tested for venting capacity in accordance with paragraph
1.5.1.3 of API 2000 (incorporated by reference, see 46 CFR 39.1005).
The test must be carried out with a flame screen fitted at the vacuum
relief opening and at the discharge opening if the pressure-vacuum
relief valve is not designed to ensure a minimum vapor discharge
velocity of 30 meters (98.4 feet) per second; and
(3) If installed after July 23, 1991, have a mechanism to check
that it operates freely and does not remain in the open position.
(c) A liquid filled pressure-vacuum breaker may be used for vapor
overpressure and vacuum protection if the vessel owner or operator
obtains the prior written approval of the Commandant.
(d) Vapor growth must be calculated following the Marine Safety
Center guidelines available in Coast Guard VCS guidance at https://homeport.uscg.mil, or as specifically approved in writing by the
Commandant after consultation with the Marine Safety Center.
Sec. 39.2013 High and low vapor pressure protection for tankships--T/
ALL.
Each tankship with a vapor collection system must be fitted with a
pressure-
[[Page 42647]]
sensing device, located as close as practicable to the vessel vapor
connection, that measures the pressure in the main vapor collection
line, which--
(a) Has a pressure indicator located on the tankship where the
cargo transfer is controlled; and
(b) Has a high-pressure and a low-pressure alarm that--
(1) Gives an audible and a visible warning on the vessel where the
cargo transfer is controlled;
(2) Activates an alarm when the pressure-sensing device measures a
high pressure of not more than 90 percent of the lowest pressure relief
valve setting in the cargo tank venting system; and
(3) Activates an alarm when the pressure-sensing device measures a
low pressure of not less than 0.144 pounds per square inch gauge (psig)
for an inerted tankship, or the lowest vacuum relief valve setting in
the cargo tank venting system for a non-inerted tankship.
Sec. 39.2014 Polymerizing cargoes safety--TB/ALL.
(a) Common vapor headers for polymerizing cargoes must be
constructed with adequate means to permit internal examination of vent
headers.
(b) Vapor piping systems and pressure-vacuum valves that are used
for polymerizing cargoes must be inspected internally at least
annually.
(c) Pressure-vacuum valves and spill valves which are used for
polymerizing cargoes must be tested for proper movement prior to each
transfer.
Sec. 39.2015 Tank barge pressure-vacuum indicating device--B/ALL.
A fixed pressure-sensing device must be installed as close as
practicable to the vessel vapor connection on a tank barge with a vapor
collection system. The pressure-sensing device must measure the
pressure vacuum in the main vapor collection line and have a pressure
indicator located where the cargo transfer is controlled.
Subpart 39.3000--Vapor Collection Operations During Cargo Transfer
Sec. 39.3001 Operational requirements for vapor control systems
during cargo transfer--TB/ALL.
(a) Vapor from a tank vessel may not be transferred to a facility
in the United States, or vapor from a facility storage tank may not be
transferred to a tank vessel, unless the facility's marine vapor
control system (VCS) is certified by a certifying entity as meeting the
requirements of 33 CFR part 154, subpart P and the facility's facility
operations manual is marked by the local Coast Guard Captain of the
Port (COTP) as required by 33 CFR 154.325(d).
(b) Vapor from a tank vessel may not be transferred to a vessel
that does not have its certificate of inspection or certificate of
compliance endorsed as meeting the requirements of this part and for
controlling vapor of the cargo being transferred.
(c) For each cargo transferred using a vapor collection system, the
pressure drop through the vapor collection system from the most remote
cargo tank to the vessel vapor connection, including vapor hoses if
used by the vessel, must be--
(1) Calculated at the maximum transfer rate and at lesser transfer
rates;
(2) Calculated using a density estimate for the cargo vapor and air
mixture, or vapor and inert gas mixture, based on a partial pressure
(partial molar volumes) method for the mixture, assuming ideal gas law
conditions;
(3) Calculated using a vapor growth rate as stated in 46 CFR
39.2011(d) for the cargo being transferred; and
(4) Included in the vessel's transfer procedures as a table or
graph, showing the liquid transfer rate versus the pressure drop.
(d) The rate of cargo transfer must not exceed the maximum
allowable transfer rate as determined by the lesser of the following:
(1) Eighty percent of the total venting capacity of the pressure
relief valves in the cargo tank venting system when relieving at the
set pressure.
(2) The total vacuum relieving capacity of the vacuum relief valves
in the cargo tank venting system when relieving at the set pressure.
(3) For a given pressure at the facility vapor connection, or if
vessel-to-vessel transfer at the vapor connection of the service
vessel, then the rate based on pressure drop calculations at which the
pressure in any cargo tank connected to the vapor collection system
exceeds 80 percent of the setting of any pressure relief valve in the
cargo tank venting system.
(e) Cargo tanks must not be filled higher than--
(1) 98.5 percent of the cargo tank volume; or
(2) The level at which an overfill alarm complying with 46 CFR
39.2007 or 39.2009(a)(2) is set.
(f) A cargo tank should remain sealed from the atmosphere during
cargo transfer operations. The cargo tank may only be opened
temporarily for gauging or sampling while the tank vessel is connected
to a VCS as long as the following conditions are met:
(1) The cargo tank is not being filled or no vapor is being
transferred into the cargo tank;
(2) For cargo loading, any pressure in the cargo tank vapor space
is first reduced to atmospheric pressure by the VCS, except when the
tank is inerted;
(3) The cargo is not required to be closed or restricted gauged by
46 CFR part 151, Table 151.05 or part 153, Table 1; and
(4) For static accumulating cargo, all metallic equipment used in
sampling or gauging must be electrically bonded to the vessel and
remain bonded to the vessel until it is removed from the tank, and if
the tank is not inerted, 30 minutes must have elapsed after any cargo
transfer to the tank is stopped, before the equipment is put into the
tank.
(g) For static accumulating cargo, the initial transfer rate must
be controlled in accordance with OCIMF ISGOTT Section 11.1.7
(incorporated by reference, see 46 CFR 39.1005), in order to minimize
the development of a static electrical charge.
(h) If cargo vapor is collected by a facility that requires the
vapor from the vessel to be inerted in accordance with 33 CFR 154.2105,
the oxygen content in the vapor space of each cargo tank connected to
the vapor collection system must not exceed 60 percent by volume of the
cargo's minimum oxygen concentration for combustion (MOCC), or 8
percent by volume for vapor of crude oil, gasoline blends, or benzene,
at the start of cargo transfer. The oxygen content of each tank, or
each area of a tank formed by each partial bulkhead, must be measured
at a point 1.0 meter (3.28 feet) below the tank top and at a point
equal to one-half of the ullage.
(i) If the vessel is equipped with an inert gas system, the
isolation valve required by 46 CFR 39.2001(e) must remain closed during
vapor transfer.
(j) Unless equipped with an automatic self-test and circuit-
monitoring feature, each high-level alarm and tank overfill alarm on a
cargo tank being loaded, required by 46 CFR 39.2007 or 39.2009, must be
tested at the tank for proper operation within 24 hours prior to the
start of cargo transfer.
Subpart 39.4000--Vessel-to-Vessel Transfers Using Vapor Balancing
Sec. 39.4001 General requirements for vapor balancing--TB/ALL.
(a) Vessels using vapor balancing while conducting a vessel-to-
vessel transfer operation, directly or through a shore loop, must meet
the requirements of this subpart in addition to the requirements of 46
CFR part 39,
[[Page 42648]]
subparts 39.1000, 39.2000, and 39.3000. Arrangements other than vapor
balancing used to control vapor emissions during a vessel-to-vessel
transfer operation must receive approval from the Commandant.
(b) A vapor balancing operation must receive approval from the
Commandant to use a compressor or blower to assist vapor transfer.
(c) Vapor balancing is prohibited when the cargo tanks on a vessel
discharging cargo are inerted and the cargo tanks on a vessel receiving
cargo are not inerted.
(d) A vessel that intends to collect vapors (during a vessel-to-
vessel transfer operation) from cargoes not previously approved must
receive specific approval from the Commandant before beginning transfer
operations.
Sec. 39.4003 Design and equipment for vapor balancing--TB/ALL.
(a) During transfer operations, if the cargo tanks are inerted on a
vessel discharging cargo to a receiving vessel with inerted cargo
tanks, the service vessel must--
(1) Inert the vapor transfer hose prior to transferring cargo
vapor; and
(2) Have an oxygen analyzer with a sensor or sampling connection
fitted within 3 meters (9.74 feet) of the vessel vapor connection
that--
(i) Activates a visible and an audible alarm on the service vessel
where cargo transfer is controlled when the oxygen content in the vapor
collection system exceeds 60 percent by volume of the cargo's minimum
oxygen concentration for combustion (MOCC), or 8 percent by volume for
vapor of crude oil, gasoline blends, or benzene;
(ii) Has an oxygen concentration indicator located on the service
vessel where the cargo transfer is controlled; and
(iii) Has a connection for injecting a span gas of known
concentration for calibration and testing of the oxygen analyzer.
(b) If the cargo tanks are not inerted on a vessel discharging
cargo during transfer operations, and the cargo is flammable or
combustible, the vapor collection line on the service vessel must be
fitted with a detonation arrester that meets the requirements of 33 CFR
154.2106, and be located within 3 meters (9.74 feet) of the vessel
vapor connection.
(c) An electrical insulating flange or one length of non-conductive
hose must be provided between the vessel vapor connection on each
vessel operating a vessel-to-vessel cargo transfer.
Sec. 39.4005 Operational requirements for vapor balancing--TB/ALL.
(a) During a vessel-to-vessel transfer operation, each cargo tank
being loaded must be connected by the vapor collection system to a
cargo tank that is being discharged.
(b) If the cargo tanks on both the vessel discharging cargo and the
vessel receiving cargo are inerted, the following requirements must be
met:
(1) Each tank on a vessel receiving cargo, which is connected to
the vapor collection system, must be tested prior to cargo transfer to
ensure that the oxygen content in the vapor space does not exceed 60
percent by volume of the cargo's minimum oxygen concentration for
combustion (MOCC), or 8 percent by volume for vapor of crude oil,
gasoline blends, or benzene. The oxygen content of each tank, or each
area of a tank formed by each partial bulkhead, must be measured at a
point 1 meter (3.28 feet) below the tank top and at a point equal to
one-half of the ullage;
(2) Prior to starting transfer operations, the oxygen analyzer
required by 46 CFR 39.4003(a) must be tested for proper operation;
(3) During transfer operations the oxygen content of vapors being
transferred must be continuously monitored;
(4) Cargo transfer must be terminated if the oxygen content exceeds
60 percent by volume of the cargo's MOCC, or 8 percent by volume for
vapor of crude oil, gasoline blends, or benzene;
(5) Transfer operations may resume once the oxygen content in the
tanks of the vessel receiving cargo is reduced to 60 percent by volume
or less of the cargo's MOCC, or 8 percent by volume or less for vapor
of crude oil, gasoline blends, or benzene; and
(6) Prior to starting vapor transfer operations, the vapor transfer
hose must be purged of air and inerted.
(c) The isolation valve located on the service vessel required by
46 CFR 39.2001(g) must not be opened until the pressure in the vapor
collection system on the vessel receiving cargo exceeds the pressure in
the vapor collection system on the vessel discharging cargo.
(d) The vessel discharging cargo must control the cargo transfer
rate so that the transfer rate does not exceed--
(1) The authorized maximum discharge rate of the vessel discharging
cargo;
(2) The authorized maximum loading rate of the vessel receiving
cargo; or
(3) The processing rate of the approved vessel vapor processing
system, if one is used to process the vapor collected during the
transfer operations.
(e) The pressure in the vapor space of any cargo tank connected to
the vapor collection line on either the vessel receiving cargo or the
vessel discharging cargo must not exceed 80 percent of the lowest
setting of any pressure relief valve during ballasting or cargo
transfer.
(f) Impressed current cathodic protection systems must be de-
energized during cargo transfer operations.
(g) Tank washing is prohibited unless the cargo tanks on both the
vessel discharging cargo and the vessel receiving cargo are inerted, or
the tank is isolated from the vapor collection line.
Subpart 39.5000--Multi-breasted Loading Using a Single Facility
Vapor Connection
Sec. 39.5001 General requirements for multi-breasted loading--B/CLBR.
(a) Each barge must be owned or operated by the same entity and
must have an approved vapor control system (VCS).
(b) There must be only one crossover vapor hose and it must--
(1) Comply with 46 CFR 39.2001(h) and (i);
(2) Have a diameter at least as that of the largest pipe in the
outboard barge's VCS, and
(3) If it extends more than 25 feet (7.62 meters) between the two
barges during the transfer operation, it must be as short as is
practicable, safe for the conditions, supported off the vessels' decks,
and its pressure drop calculations must be approved for its length by
the Marine Safety Center (MSC), or reapproved by the MSC if existing
approval was based on a 25-foot hose.
(c) The hazards associated with barge-to-barge or barge-to-shore
electric currents must be controlled in accordance with sections 11.9
or 17.5 of OCIMF ISGOTT (incorporated by reference, see 46 CFR
39.1005).
(d) The cargo transfer procedures must reflect the procedures to
align and disconnect a facility VCS to and from an inboard barge, and
alternately, to and from an outboard barge through the vapor cross-over
hose and the inboard barge's vapor header, or ``dummy'' header. This
must include proper connections for the facility VCS's alarm/shutdown
system to the alarm/shutdown system of the barge being loaded at the
time.
(e) Calculations for multi-breasted loading must consider
additional pressure drops across the barges' vapor collection systems
and the cross vapor hose and must be reviewed and approved by the MSC
per 46 CFR 39.1017(a).
[[Page 42649]]
(f) Barge owners and operators must comply with any additional
operational requirements imposed by the local Captain of the Port
(COTP) in whose zone the shore facility is located. These facilities'
VCSs must be certified for conducting such an operation.
Sec. 39.5003 Additional requirements for multi-breasted loading using
an inboard barge vapor collection system--B/CLBR.
(a) Each barge must have at least one liquid overfill protection
system that fulfills the requirements of 46 CFR 39.2009.
(b) The vapor header of an inboard barge that is used during
outboard barge loading must--
(1) Be aligned with the vapor header of the outboard barge;
(2) Have a diameter at least as large as the diameter of the
largest pipe in the vapor collection system of the outboard barge; and
(3) Be marked in accordance with 46 CFR 39.2001(h).
(c) A licensed tankerman, trained in and familiar with multi-
breasted loading operations, must be onboard each barge during transfer
operations. The tankerman serves as the barge person-in-charge (PIC).
During transfer operations, the barge PICs must maintain constant
communication with each other as well as with the facility PIC.
(d) If multi-breasted loading will be conducted using more than one
liquid transfer hose from the shore facility, the facility must be
capable of activating the emergency shutdown system required by 33 CFR
154.550. This will automatically stop the cargo flow to each transfer
hose simultaneously, in the event an upset condition occurs that closes
the remotely operated cargo vapor shutoff valve in the facility's vapor
control system. Multi-breasted loading is prohibited unless the shore
facility can comply with this requirement.
Sec. 39.5005 Additional requirements for multi-breasted loading using
a ``dummy'' vapor header--B/CLBR.
(a) Each inboard barge ``dummy'' header used during outboard barge
loading must--
(1) Be aligned with the vapor header of the outboard barge;
(2) Have a diameter at least as large as the diameter of the
largest pipe in the vapor collection system of the outboard barge;
(3) Be marked in accordance with 46 CFR 39.2001(h); and
(4) Meet the same design and installation requirements for the
vapor collection piping onboard the same barge.
(b) Flanges must meet the same design and installation requirements
for flanges in the vapor collection system onboard the same barge.
(c) A stud must be permanently attached, as required in 46 CFR
39.2001(j), to the vapor connection flange on the ``dummy'' header.
Subpart 39.6000--Tank Barge Cleaning Operations with Vapor
Collection
Sec. 39.6001 Design and equipment of vapor collection and stripping
systems--B/ALL.
(a) Each barge engaged in cleaning operations at an approved
cleaning facility must have a conductive fixed stripping line installed
in each cargo tank. The line must extend to the low point of each cargo
tank, extend through and be welded to the top of the cargo tank, and
terminate above deck with a full port valve plugged at the open end.
(b) An existing fixed stripping system may be used instead of the
stripping line required in paragraph (a) of this section.
(c) Each stripping line must be labeled at an on-deck location with
the words ``Stripping Line-Tank'' followed by the tank's number, name,
or location.
(d) Vapors may be collected from the barge's cargo tanks through a
common fixed vapor header, through the fixed liquid cargo header, or
through flanged flexible hoses located at the top of each cargo tank.
(e) The vapor collection system must not interfere with the proper
operation of the cargo tank venting system.
(f) A barge being gas-freed by a fluid displacement system must
fulfill the following requirements:
(1) If the fluid medium is a compressible fluid, such as inert gas,
it must be injected into the barge's cargo tanks through a common fixed
vapor header, through the fixed liquid cargo header, or through a
flexible hoses flanged to a connection located at the top of each cargo
tank;
(2) If the fluid medium is a non-compressible fluid, such as water,
it must be injected into the barge's cargo tanks through the fixed
liquid cargo header only; and
(3) If the fluid medium is a non-compressible fluid, such as water,
the barge must be equipped with a liquid overfill protection
arrangement and fulfill the requirements for tank barge liquid overfill
protection contained in 46 CFR 39.2009.
(g) The barge vapor connection must be electrically insulated from
the facility vapor connection and the fluid injection connection must
be electrically insulated from the fluid injection source, if fitted,
in accordance with OCIMF ISGOTT section 17.5 (incorporated by
reference, see 46 CFR 39.1005).
(h) Vapor collection piping must be electrically bonded to the
barge hull and must be electrically continuous.
(i) All equipment used on the barge during cleaning operations must
be electrically bonded to the barge and tested to ensure electrical
continuity prior to each use.
(j) Hoses used for the transfer of vapors during cleaning
operations must meet the requirements of 46 CFR 39.2001(i) and have
markings as required in 46 CFR 39.2001(h).
(k) Hoses used for the transfer of liquids during cleaning
operations must--
(1) Have a designed burst pressure of at least 600 pounds per
square inch gauge (psig);
(2) Have a maximum allowable working pressure of at least 150 psig;
(3) Be capable of withstanding at least the maximum vacuum rating
of the cleaning facility's vapor-moving device without collapsing or
constricting;
(4) Be electrically continuous with a maximum resistance of 10,000
ohms;
(5) Have flanges with a bolthole arrangement complying with the
requirements for 150 pound class ANSI B16.5 flanges (incorporated by
reference, see 46 CFR 39.1005); and
(6) Be abrasion and kinking resistant and compatible with the
liquids being transferred.
(l) If a hose is used to transfer either vapor or liquid from the
barge during cleaning operations, hose saddles that provide adequate
support to prevent the collapse or kinking of hoses must accompany hose
handling equipment.
Sec. 39.6003 Overpressure and underpressure protection during
stripping or gas-freeing operations--B/ALL.
(a) The volumetric flow rates during stripping or gas-freeing
operations must be limited within a range such that the cargo tank
venting system required by 46 CFR 32.55 will keep the cargo tank within
its maximum design working pressure or the maximum design vacuum.
(b) Each barge must be fitted with a means for connecting the
pressure-sensing and pressure-indicating devices required by 33 CFR
154.2203(g) and (o) on each cargo tank top, or on the common vapor
header provided that pressures measured by the devices are adjusted to
compensate for the pressure drop across the vapor piping from the cargo
tank to the devices. The valve for the connection point must be labeled
``Pressure Sensor/indicator Connection.''
[[Page 42650]]
(c) For stripping operations with closed cargo tanks, the maximum
stripping rate must not exceed the volumetric flow capacity of the
vacuum relief valve protecting the cargo tank.
Sec. 39.6005 Inspection prior to conducting gas-freeing operations--
B/ALL.
(a) The following inspections must be conducted by the barge person
in charge prior to commencing gas-freeing operations, and show that--
(1) Each part of the barge's vapor collection system is aligned to
allow vapor to flow to a cleaning facility's vapor control system
(VCS);
(2) If a fluid displacement system is used to conduct gas-freeing
operations--
(i) The fluid supply line is connected to the fluid injection
connection; and
(ii) The maximum fluid injection rate is determined in accordance
with 46 CFR 39.6007(c)(2);
(3) The maximum stripping or gas-freeing rate is determined in
accordance with 46 CFR 39.6003(c) or 39.6007(c), respectively, and
adequate openings required by 46 CFR 39.6007(c)(1) are available and
identified;
(4) The pressure-sensing and pressure-indicating devices required
by 33 CFR 154.2203 are connected as required by 46 CFR 39.6003(b);
(5) The maximum and minimum operating pressures of the barge being
cleaned are determined;
(6) Unrepaired loose covers, kinks, bulges, gouges, cuts, slashes,
soft spots, or any other defects which would permit the discharge of
vapors through the vapor recovery hose material must be detected during
inspection and repaired prior to operation;
(7) The facility vapor connection is electrically insulated from
the barge vapor connection and the fluid injection connection is
electrically insulated from the fluid injection source, if fitted, in
accordance with OCIMF ISGOTT section 17.5 (incorporated by reference,
see 46 CFR 39.1005); and
(8) All equipment is bonded in accordance with 46 CFR 39.6001(h).
Sec. 39.6007 Operational requirements for tank barge cleaning--B/ALL.
(a) During cleaning operations, vapors from a tank barge cannot be
transferred to a cleaning facility which does not have a marine vapor
control system (VCS) certified by a certifying entity, and its facility
operations manual endorsed by the Captain of the Port (COTP) as meeting
the requirements of 33 CFR part 154, subpart P.
(b) Prior to commencing stripping operations, the maximum allowable
stripping rate must be determined. The maximum allowable stripping rate
must not exceed the volumetric flow capacity of the vacuum relief valve
protecting the cargo tank.
(c) The maximum gas-freeing rate is determined by the following:
(1) For a vacuum displacement system--
(i) The maximum allowable gas-freeing rate is a function of the
area open to the atmosphere for the cargo tank being gas-freed. The
area open to the atmosphere must be large enough to maintain the
pressure in the cargo tank being gas-freed at or above 14.5 pounds per
square inch absolute (psia) (-0.2 pounds per square inch gauge (psig));
(ii) The maximum allowable gas-freeing rate must be calculated from
Table 1 of this section, using the area open to the atmosphere for the
cargo tank being gas-freed as the entering determination;
(2) For a fluid displacement system, the maximum allowable gas-
freeing rate is determined by the lesser of the following:
(i) Eighty percent of the total venting capacity of the pressure
relief valve in the cargo tank venting system when relieving at its set
pressure;
(ii) Eighty percent of the total vacuum relieving capacity of the
vacuum relief valve in the cargo tank venting system when relieving at
its set pressure; or
(iii) The rate based on pressure drop calculations at which, for a
given pressure at the facility vapor connection, the pressure in the
cargo tank being gas-freed exceeds 80 percent of the setting of any
pressure relief valve in the cargo tank venting system.
(d) Any hatch and/or fitting used to calculate the minimum area
required to be open to the atmosphere must be opened and secured in
such a manner as to prevent accidental closure during gas freeing. All
flame screens for the hatch and/or fitting opened must be removed in
order to allow for maximum airflow. The hatch and/or fitting must be
secured open before the pressure in the cargo tank falls below 10
percent of the highest setting of any of the barge's vacuum relief
valves.
(e) ``Do Not Close Hatch/Fitting'' signs must be conspicuously
posted near the hatch and/or fitting opened during gas-freeing
operations.
(f) To minimize the dangers of static electricity, all equipment
used on the barge during gas-freeing and cleaning operations must be
electrically bonded to the barge and tested to ensure electrical
continuity before each use.
(g) If the barge is equipped with an inert gas system, the inert
gas main isolation valve must remain closed during cleaning operations.
(h) Vapors from incompatible cargoes that are collected
simultaneously must be kept separated throughout the barge's entire
vapor collection system. Chemical compatibility must be determined in
accordance with the procedures contained in 46 CFR part 150, part A.
Table 1--Minimum Open Area for Barge Cleaning Hatches
----------------------------------------------------------------------------------------------------------------
Air flow (CFS) Diameter
Air flow (CFM) (cubic feet/minute) (cubic feet/ Open area opening Square opening
second) (square inches) (inches) (inches)
----------------------------------------------------------------------------------------------------------------
500..................................... 8.3 10.7 3.7 3.3
600..................................... 10.0 12.8 4.0 3.6
700..................................... 11.7 15.0 4.4 3.9
800..................................... 13.3 17.1 4.7 4.1
900..................................... 15.0 19.3 5.0 4.4
1000.................................... 16.7 21.4 5.2 4.6
1100.................................... 18.3 23.6 5.5 4.9
1200.................................... 20.0 25.7 5.7 5.1
1300.................................... 21.7 27.8 6.0 5.3
1400.................................... 23.3 30.0 6.2 5.5
1500.................................... 25.0 32.1 6.4 5.7
1600.................................... 26.7 34.3 6.6 5.9
1700.................................... 28.3 36.4 6.8 6.0
1800.................................... 30.0 38.5 7.0 6.2
1900.................................... 31.7 40.7 7.2 6.4
[[Page 42651]]
2000.................................... 33.3 42.8 7.4 6.5
2100.................................... 35.0 45.0 7.6 6.7
2200.................................... 36.7 47.1 7.7 6.9
2300.................................... 38.3 49.3 7.9 7.0
2400.................................... 40.0 51.4 8.1 7.2
2500.................................... 41.7 53.5 8.3 7.3
2600.................................... 43.3 55.7 8.4 7.5
2700.................................... 45.0 57.8 8.6 7.6
2800.................................... 46.7 60.0 8.7 7.7
2900.................................... 48.3 62.1 8.9 7.9
3000.................................... 50.0 64.2 9.0 8.0
3100.................................... 51.7 66.4 9.2 8.1
3200.................................... 53.3 68.5 9.3 8.3
3300.................................... 55.0 70.7 9.5 8.4
3400.................................... 56.7 72.8 9.6 8.5
3500.................................... 58.3 75.0 9.8 8.7
3600.................................... 60.0 77.1 9.9 8.8
3700.................................... 61.7 79.2 10.0 8.9
3800.................................... 63.3 81.4 10.2 9.0
3900.................................... 65.0 83.5 10.3 9.1
4000.................................... 66.7 85.7 10.4 9.3
----------------------------------------------------------------------------------------------------------------
Sec. 39.6009 Barge person in charge: Designation and qualifications--
B/ALL.
The designation and qualification requirements contained in 33 CFR
155.700 and 33 CFR 155.710(a)(2) apply to the barge person in charge.
Dated: June 25, 2013.
J.G. Lantz,
Director of Commercial Regulations and Standards, U. S. Coast Guard.
[FR Doc. 2013-15808 Filed 7-15-13; 8:45 am]
BILLING CODE 9110-04-P