Kraft Pulp Mills NSPS Review, 31315-31341 [2013-12081]
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Vol. 78
Thursday,
No. 100
May 23, 2013
Part IV
Environmental Protection Agency
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40 CFR Part 60
Kraft Pulp Mills NSPS Review; Proposed Rule
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Federal Register / Vol. 78, No. 100 / Thursday, May 23, 2013 / Proposed Rules
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Part 60
[EPA–HQ–OAR–2012–0640; FRL–9815–9]
RIN 2060–AR64
Kraft Pulp Mills NSPS Review
Environmental Protection
Agency (EPA).
ACTION: Proposed rule.
AGENCY:
SUMMARY: The EPA is proposing
revisions to the new source performance
standards for kraft pulp mills. These
revised standards include particulate
matter emission limits for recovery
furnaces, smelt dissolving tanks and
lime kilns, which apply to emission
units commencing construction,
reconstruction or modification after May
23, 2013 that are different than those
required under the existing standards
for kraft pulp mills. The exemptions to
opacity standards do not apply to the
proposed standards for kraft pulp mills.
The proposed rule also removes the
exemption for periods of startup and
shutdown resulting in a standard that
applies at all times. The proposed rule
includes additional testing requirements
and updated monitoring, recordkeeping
and reporting requirements for affected
sources. These differences are expected
to ensure that control systems are
properly maintained over time, ensure
continuous compliance with standards
and improve data accessibility for the
EPA, states, tribal governments and
communities.
Comments must be received on
or before July 8, 2013. Under the
Paperwork Reduction Act, comments on
the information collection provisions
are best assured of having full effect if
the Office of Management and Budget
receives a copy of your comments on or
before June 24, 2013.
ADDRESSES: Submit your comments,
identified by Docket ID Number EPA–
HQ–OAR–2012–0640, by one of the
following methods:
• Federal eRulemaking Portal: https://
www.regulations.gov. Follow the
instructions for submitting comments.
• Agency Web site: https://
www.epa.gov/oar/docket.html. Follow
the instructions for submitting
comments on the EPA Air and Radiation
Docket Web site.
• E-Mail: a-and-r-Docket@epa.gov.
Include EPA–HQ–OAR–2012–0640 in
the subject line of the message.
• Fax: Fax your comments to: (202)
566–9744, Attention: Docket ID Number
EPA–HQ–OAR–2012–0640.
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DATES:
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• Mail: Send your comments to: EPA
Docket Center (EPA/DC), Environmental
Protection Agency, Mailcode: 2822T,
1200 Pennsylvania Ave. NW.,
Washington, DC 20460, Attention:
Docket ID Number EPA–HQ–OAR–
2012–0640. Please include a total of two
copies. In addition, please mail a copy
of your comments on the information
collection provisions to the Office of
Information and Regulatory Affairs,
Office of Management and Budget
(OMB), Attn: Desk Officer for EPA, 725
17th St. NW., Washington, DC 20503.
• Hand Delivery or Courier: In person
or by courier, deliver comments to EPA
Docket Center, EPA West, Room 3334,
1301 Constitution Ave. NW.,
Washington, DC 20460. Such deliveries
are only accepted during the Docket
Center’s normal hours of operation,
(8:30 a.m. to 4:30 p.m., Monday through
Friday, excluding legal holidays), and
special arrangements should be made
for deliveries of boxed information.
Please include a total of two copies.
Instructions: All submissions received
must include the agency name and
docket number or Regulatory Identifier
Number (RIN) for this rulemaking. All
comments received will be posted
without change to https://
www.regulations.gov, including any
personal information provided, unless
the comment includes information
claimed to be confidential business
information (CBI) or other information
whose disclosure is restricted by statute.
Do not submit information that you
consider to be CBI or otherwise
protected through https://
www.regulations.gov or email. The
https://www.regulations.gov Web site is
an ‘‘anonymous access’’ system, which
means that the EPA will not know your
identity or contact information unless
you provide it in the body of your
comment. If you send an email
comment directly to the EPA without
going through https://
www.regulations.gov, your email
address will be automatically captured
and included as part of the comment
that is placed in the public docket and
will be made available on the Internet.
If you submit an electronic comment,
the EPA recommends that you include
your name and other contact
information in the body of your
comment and with any disk or CD–ROM
you submit. If the EPA cannot read your
comment due to technical difficulties
and cannot contact you for clarification,
the EPA may not be able to consider
your comment. Electronic files should
avoid the use of special characters, any
form of encryption and be free of any
defects or viruses. For detailed
instructions on submitting comments
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and additional information on the
rulemaking process, see the ‘‘General
Information’’ heading under the
‘‘Organization of This Document’’
heading in the SUPPLEMENTARY
INFORMATION section of this document.
Docket: All documents in the docket
are listed in the https://
www.regulations.gov index. Although
listed in the index, some information is
not publicly available (e.g., CBI or other
information whose disclosure is
restricted by statute). Certain other
material, such as copyrighted material,
will be publicly available only in hard
copy form. Publicly available docket
materials are available either
electronically in https://
www.regulations.gov or in hard copy at
the EPA Docket Center, Public Reading
Room, EPA West, Room 3334, 1301
Constitution Ave. NW., Washington,
DC. The Public Reading Room is open
from 8:30 a.m. to 4:30 p.m., Monday
through Friday, excluding legal
holidays. The telephone number for the
Public Reading Room is (202) 566–1744,
and the telephone number for the Air
Docket is (202) 566–1742.
FOR FURTHER INFORMATION CONTACT: For
questions about this proposed rule for
kraft pulp mills, contact Dr. Kelley
Spence, Natural Resources Group,
Sector Policies and Program Division,
Office of Air Quality Planning and
Standards (E143–03), Environmental
Protection Agency, Research Triangle
Park, North Carolina 27711, telephone
number (919) 541–3158; fax number
(919) 541–3470; email address:
spence.kelley@epa.gov.
SUPPLEMENTARY INFORMATION:
Acronyms and Abbreviations. The
following acronyms and abbreviations
are used in this document:
ANSI American National Standards
Institute
ASME American Society of Mechanical
Engineers
BACT Best achievable control technology
BDT Best demonstrated technology
BLO Black liquor oxidation
BLS Black liquor solids
BSER Best system of emissions reduction
CAA Clean Air Act
CBI Confidential business information
CDX Central Data Exchange
CEDRI Compliance and Emissions Data
Reporting Interface
CEMS Continuous emission monitoring
system
CFR Code of Federal Regulations
CO Carbon monoxide
COMS Continuous opacity monitoring
system
CWA Clean Water Act
DCE Direct contact evaporator
ERT Electronic Reporting Tool
ESP Electrostatic precipitator
g/dscm Grams per dry standard cubic meter
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D. Other Miscellaneous Differences
Between the Proposed Subpart BBa and
the Current Subpart BB
VI. Summary of Cost, Environmental, Energy
and Economic Impacts of These
Proposed Standards
A. What are the impacts for new, modified
and reconstructed emission units at kraft
pulp mills?
B. What are the secondary impacts for new,
modified and reconstructed emission
units at kraft pulp mills?
C. What are the economic impacts for new,
modified and reconstructed emission
units at kraft pulp mills?
VII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review and Executive
Order 13563: Improving Regulation and
Regulatory Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children From Environmental Health
and Safety Risks
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution or Use
I. National Technology Transfer and
Advancement Act
J. Executive Order 12898: Federal Actions
To Address Environmental Justice in
Minority Populations and Low-Income
Populations
Organization of This Document. The
following outline is provided to aid in
locating information in this preamble.
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gr/dscf Grains per dry standard cubic foot
HAP Hazardous air pollutant
H2S Hydrogen Sulfide
HVLC High volume low concentration
ICR Information collection request
lb Pound
LVHC Low volume high concentration
MACT Maximum achievable control
technology
NAAQS National Ambient Air Quality
Standards
NCG Non-condensable gas
NDCE Non-direct contact evaporator
NESHAP National Emission Standards for
Hazardous Air Pollutants
NOX Nitrogen oxides
NSPS New Source Performance Standards
NTTAA National Technology Transfer and
Advancement Act of 1995
OAQPS Office of Air Quality Planning and
Standards
OMB Office of Management and Budget
O&M Operating and maintenance
O2 Oxygen
PM Particulate Matter
ppm Parts per million
ppmv Parts per Million by Volume
ppmdv Parts per Million of Dry Volume
PRA Paperwork Reduction Act
RIN Regulatory Identifier Number
SD Smelt dissolving tank
SISNOSE Significant economic impact on a
substantial number of small entities
S/L/Ts State, local and tribal
SO2 Sulfur dioxide
SSM Startup, shutdown and malfunction
TTN Technology Transfer Network
TRS Total reduced sulfur
UMRA Unfunded Mandates Reform Act
VCS Voluntary consensus standards
WWW Worldwide Web
A. Purpose of Regulatory Action
Section 111(b)(1)(B) of the CAA
requires the EPA to review and, if
appropriate, revise existing NSPS at
least every 8 years. The NSPS for kraft
pulp mills (40 CFR part 60, subpart BB)
were promulgated in 1978 and last
reviewed in 1986. As part of the review,
the EPA considers what degree of
emission limitation is achievable
through the application of the BSER,
which (taking into account the cost of
achieving such reduction and any
nonair quality health and environmental
impact and energy requirements) the
Administrator determines has been
adequately demonstrated. The EPA also
considers the emission limitations and
reductions that have been achieved in
practice.
In addition to conducting the NSPS
review, the EPA is evaluating the SSM
provisions in the rule in light of the D.C.
Circuit Court of Appeals decision in
Sierra Club v. EPA, 551 F.3d 1019 (D.C.
Cir. 2008), which held that the SSM
exemption in the General Provisions in
40 CFR part 63 violated the CAA’s
requirement that some standard apply
continuously. In the Sierra Club case,
I. Executive Summary
A. Purpose of Regulatory Action
B. Summary of Major Provisions
C. Summary of Costs and Benefits
II. General Information
A. Does this action apply to me?
B. What should I consider as I prepare my
comments to the EPA?
C. Where can I get a copy of this
document?
D. When would a public hearing occur?
III. Background Information
A. What is the statutory authority for this
proposed rule?
B. What are the current NSPS for kraft pulp
mills?
IV. Summary of Proposed Standards
A. What source category is being regulated?
B. What pollutants are emitted from these
sources?
C. What are the proposed standards?
V. Rationale for the Proposed Standards
A. What is the EPA’s rationale for the
proposed emission limits and monitoring
requirements for affected sources?
B. What testing requirements is the EPA
proposing?
C. What notification, reporting and
recordkeeping requirements is the EPA
proposing?
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I. Executive Summary
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the D.C. Circuit vacated the SSM
exemption provisions in the General
Provisions of 40 CFR part 63 for nonopacity and opacity standards. The
court explained that under section
302(k) of the CAA, emissions standards
or limitations must be continuous in
nature. The court then held that the
SSM exemption violates the CAA’s
requirement that some section 112
standard apply continuously. In light of
the court’s reasoning, all rule provisions
must be carefully examined to
determine whether they provide for
periods when no emission standard
applies. The EPA believes the reasoning
behind the D.C. Circuit’s decision in
Sierra Club v. EPA applies equally to
section 111 rules. The EPA’s general
approach to SSM periods has been used
consistently in CAA section 111, 112
and section 129 rulemaking actions,
since the D.C. Circuit’s decision in
Sierra Club. See, e.g., New Source
Performance Standards Review for
Nitric Acid Plants, Final Rule, 77 FR
48433 (August 14, 2012); New Source
Performance Standards for New
Stationary Sources and Emission
guidelines for Existing Sources;
Commercial and Industrial Solid Waste
Incineration Units, Final rule, 76 FR
15704 (March 21, 2011); Oil and Natural
Gas Sector: New Source Performance
Standards and National Emission
Standards for Hazardous Air Pollutants
Reviews; Final rules, 77 FR 49490
(August 16, 2012).
To address the NSPS review, SSM
exemptions and other changes, the EPA
is proposing new standards, which will
apply to affected sources at kraft pulp
mills for which construction,
modification or reconstruction
commences on or after May 23, 2013.
The affected sources under the proposed
NSPS are new, modified or
reconstructed digester systems, brown
stock washer systems, evaporator
systems, condensate stripper systems,
recovery furnaces, SDTs, and lime kilns
at kraft pulp mills. The requirements for
these new, modified or reconstructed
sources will be included in a new
subpart—40 CFR part 60, subpart BBa.
The EPA is also proposing testing,
monitoring, recordkeeping and
reporting requirements for subpart BBa
that are in some ways different from
what is required under subpart BB.
B. Summary of Major Provisions
Based on the results of the NSPS
review, the EPA is proposing the
following regarding the standards for
filterable PM, opacity and TRS
compounds:
• Reducing the filterable PM emission
limit for new and reconstructed
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recovery furnaces and lime kilns and
new and reconstructed SDTs associated
with new or reconstructed recovery
furnaces to levels equivalent to the new
source PM limits in the NESHAP for
chemical recovery combustion sources
at kraft, soda, sulfite and stand-alone
semichemical pulp mills (40 CFR part
63, subpart MM), to which these sources
would already be subject;
• Maintaining the filterable PM
emission limit for modified recovery
furnaces and lime kilns and for
modified SDTs and new and
reconstructed SDTs not associated with
a new or reconstructed recovery furnace
at their current NSPS levels;
• Reducing the opacity limit for
recovery furnaces to the 20 percent
corrective action level in NESHAP
subpart MM and reducing the opacity
monitoring allowance from 6 percent to
2 percent;
• Adding an opacity limit of 20
percent for lime kilns equipped with
ESPs with an opacity monitoring
allowance of 1 percent; and
• Maintaining the TRS emission limit
for digester systems, brown stock
washer systems, evaporator systems,
condensate stripper systems, recovery
furnaces, SDTs, and lime kilns at their
current levels, but restricting the TRS
monitoring allowance of 1 percent for
recovery furnaces to 30 ppmdv and
adding a TRS monitoring allowance of
1 percent for lime kilns, restricted to 22
ppmdv.
To ensure continuous compliance
with the PM standards, including
during periods when the opacity
monitoring allowance is used, the EPA
is proposing new ESP parameter
monitoring requirements for recovery
furnaces and lime kilns equipped with
ESPs. The EPA is proposing wet
scrubber parameter monitoring
requirements for recovery furnaces,
SDTs and lime kilns equipped with wet
scrubbers that will be consistent with
the wet scrubber parameter monitoring
requirements under NESHAP subpart
MM. The PM standards and parameter
monitoring requirements are applicable
at all times. The EPA is proposing to
include in the rule an affirmative
defense to civil penalties for
exceedances of emission limits caused
by malfunctions that meet certain
criteria (i.e., the exceedance must come
from an ‘‘unavoidable failure’’), along
with recordkeeping and reporting
requirements.
The EPA is proposing repeat
performance testing for filterable PM
and TRS once every 5 years for new,
modified and reconstructed affected
sources complying with the filterable
PM and TRS standards in subpart BBa.
The EPA is also proposing initial and
repeat performance testing for
condensable PM to gather emissions
data that will enable a broader
understanding of condensable PM
emissions from pulp and paper
combustion sources. The EPA is
proposing that mills submit electronic
copies of their performance test reports
to the EPA using the EPA’s ERT. The
EPA is also proposing text with certain
technical and editorial differences,
including clarifying the location of
applicable test methods in the CFR,
incorporating by reference one non-EPA
test method, and including definitions
to subpart BBa pertinent to the
differences between the proposed
subpart BBa and the current subpart BB.
C. Summary of Costs and Benefits
Table 1 summarizes the costs and
benefits of this proposed action. See
section VI of this preamble for further
discussion.
TABLE 1—SUMMARY OF THE COSTS AND BENEFITS OF SUBPART BBa FOR NEW, MODIFIED AND RECONSTRUCTED
AFFECTED SOURCES AT KRAFT PULP MILLS
Capital cost
($ thousand)
Requirement
Annual cost
($ thousand)
Net benefit
Repeat emissions testing ............................................................................................................
Monitoring ....................................................................................................................................
Incremental reporting/recordkeeping ...........................................................................................
$186
341
50
$45
129
215
N/A
N/A
N/A
Total nationwide ...................................................................................................................
577
390
N/A
Note: Totals may not sum exactly due to rounding.
II. General Information
A. Does this action apply to me?
Categories and entities potentially
regulated by this proposed rule include:
Category
NAICS code 1
Industry ............................................................................................................................................................
Federal government ........................................................................................................................................
State/local/tribal government ...........................................................................................................................
3221
........................
........................
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1 North
Examples of
regulated entities
Kraft pulp mills.
Not affected.
Not affected.
American Industrial Classification System.
This table is not intended to be
exhaustive, but rather provides a guide
for readers regarding entities likely to be
regulated by this action. To determine
whether your facility would be
regulated by this action, you should
examine the applicability criteria in 40
CFR 60.280a. If you have any questions
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regarding the applicability of this
proposed action to a particular entity,
contact the person in the preceding FOR
FURTHER INFORMATION CONTACT section.
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B. What should I consider as I prepare
my comments to the EPA?
Do not submit information that you
consider to be CBI electronically
through https://www.regulations.gov or
email. Send or deliver information
identified as CBI only to the following
address: Roberto Morales, OAQPS
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Document Control Officer (C404–02),
Office of Air Quality Planning and
Standards, Environmental Protection
Agency, Research Triangle Park, NC
27711, Attention: Docket ID Number
EPA–HQ–OAR–2012–0640. Clearly
mark the part or all of the information
that you claim to be CBI. For CBI
information in a disk or CD–ROM that
you mail to the EPA, mark the outside
of the disk or CD–ROM as CBI and then
identify electronically within the disk or
CD–ROM the specific information that
is claimed as CBI. In addition to one
complete version of the comment that
includes information claimed as CBI, a
copy of the comment that does not
contain the information claimed as CBI
must be submitted for inclusion in the
public docket. Information marked as
CBI will not be disclosed except in
accordance with procedures set forth in
40 CFR part 2.
C. Where can I get a copy of this
document?
In addition to being available in the
docket, an electronic copy of the
proposed action is available on the
WWW through the TTN Web site.
Following signature, the EPA posted a
copy of the proposed action on the TTN
Web site’s policy and guidance page for
newly proposed or promulgated rules at
https://www.epa.gov/ttn/oarpg. The TTN
Web site provides information and
technology exchange in various areas of
air pollution control.
D. When would a public hearing occur?
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The EPA will hold a public hearing
on this proposed rule if requested.
Requests for a hearing must be made by
June 3, 2013. Please contact Ms. Joan
Rogers at Rogers.Joanc@epa.gov or 919–
541–4487 by June 3, 2013 to request a
public hearing. If a hearing is requested,
the EPA will hold a hearing on June 7,
2013 at the U.S. EPA, 109 T.W.
Alexander Drive, Research Triangle
Park, North Carolina 27711. Please
contact Ms. Joan Rogers for details
regarding the public hearing.
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III. Background Information
A. What is the statutory authority for
this proposed rule?
New source performance standards
implement CAA section 111, which
requires that each NSPS reflect the
degree of emission limitation achievable
through the application of the BSER
which (taking into consideration the
cost of achieving such emission
reductions, any nonair quality health
and environmental impact and energy
requirements) the Administrator
determines has been adequately
demonstrated. This level of control is
referred to as BSER and has been
referred to in the past as ‘‘best
demonstrated technology’’ or BDT. In
assessing whether a standard is
achievable, the EPA must account for
routine operating variability associated
with performance of the system on
whose performance the standard is
based. See National Lime Ass’n v. EPA,
627 F. 2d 416, 431–33 (D.C. Cir. 1980).
Existing affected facilities that are
modified or reconstructed would also be
subject to this proposed rule for affected
sources. Under CAA section 111(a)(4),
‘‘modification’’ means any physical
change in, or change in the method of
operation of, a stationary source which
increases the amount of any air
pollutant emitted by such source or
which results in the emission of any air
pollutant not previously emitted.
Changes to an existing facility that do
not result in an increase in emissions
are not considered modifications.
Rebuilt emission units would become
subject to the proposed standards under
the reconstruction provisions, regardless
of changes in emission rate.
Reconstruction means the replacement
of components of an existing facility
such that: (1) The fixed capital cost of
the new components exceeds 50 percent
of the fixed capital cost that would be
required to construct a comparable
entirely new facility; and (2) it is
technologically and economically
feasible to meet the applicable standards
(40 CFR 60.15). Section 111(b)(1)(B) of
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the CAA requires the EPA to
periodically review and revise the
standards of performance, as necessary,
to reflect improvements in methods for
reducing emissions.
The NSPS are directly enforceable
federal regulations issued for categories
of sources which cause, or contribute
significantly to, air pollution which may
reasonably be anticipated to endanger
public health or welfare. Since 1970, the
NSPS have been successful in achieving
long-term emissions reductions in
numerous industries by assuring that
cost-effective controls are installed on
new, reconstructed or modified sources.
B. What are the current NSPS for kraft
pulp mills?
The original NSPS for kraft pulp mills
(40 CFR part 60, subpart BB) were
promulgated in the Federal Register on
February 23, 1978 (43 FR 7572). The
first review of the kraft pulp mills NSPS
was completed on May 20, 1986 (51 FR
18544). The 1986 review made changes
to TRS emission limits and temperature
monitoring requirements. Minor testing
and monitoring changes and technical
corrections were made to the kraft pulp
mills NSPS after the 1986 review
(February 14, 1989 (54 FR 6673); May
17, 1989 (54 FR 21344); February 14,
1990 (55 FR 5212); October 17, 2000 (65
FR 61759); and September 21, 2006 (71
FR 55127)).
The current kraft pulp mills NSPS
(subpart BB) apply to the following
emission units constructed,
reconstructed or modified after
September 24, 1976, that are located at
facilities engaged in kraft pulping:
• Digester systems
• Brown stock washer systems
• Multiple-effect evaporator systems
• Condensate stripper systems
• Recovery furnaces
• Smelt dissolving tanks
• Lime kilns
The current NSPS, as amended under
the 1986 review and later actions,
include the following emission limits
and work practice standards:
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Affected sources
40 CFR 60.282
Particulate matter (PM)
40 CFR 60.283
Total reduced sulfur (TRS)
Digester system ............
Brown stock washer
system.
Evaporator system.
Condensate stripper
system.
None .................................................................
One of the following conditions must be met:
1. Combust emissions from affected source in one of the following:
(a) lime kiln subject to subpart BB (8 ppmdv TRS limit);
(b) recovery furnace subject to subpart BB (5 or 25 ppmdv
TRS limit); or
(c) incinerator, recovery furnace, or lime kiln not subject to
subpart BB, operated at a minimum temperature of 1200
°F for 0.5 seconds (no ppmdv limit).
2. Use non-combustion control device with a limit of 5 ppmdv.
3. It is technologically or economically infeasible to incinerate
brown stock washer systems gases.
4. Uncontrolled digester gases contain less than 0.01 pound of
TRS per ton of air-dried pulp.
Recovery furnace ..........
1. 0.044 gr/dscf @ 8% O2; and .......................
2. 35% opacity; and
3. 6% monitoring allowance for opacity.
1a. Straight 1: 5 ppmdv @ 8% O2; or
1b. Cross 2: 25 ppmdv @ 8% O2; and
2. 1% monitoring allowance for TRS.
Smelt dissolving tank ....
0.2 lb/ton BLS dry weight ................................
0.033 lb/ton BLS as H2S.
Lime kiln ........................
1a. Gas-fired: 0.066 gr/dscf @ 10% O2; or .....
1b. Liquid fuel-fired: 0.13 gr/dscf @ 10% O2.
8 ppmdv @ 10% O2.
1A
2A
straight recovery furnace is one that only burns kraft pulping liquors.
cross recovery furnace is one that burns kraft and neutral sulfite semichemical pulping liquors.
Initial compliance with the PM and
TRS emission limits in the current
NSPS (subpart BB) is demonstrated by
conducting initial performance tests for
these pollutants. To demonstrate
continuous compliance, certain
operating parameters must be monitored
and maintained within a range of sitespecific values. Continuous opacity
monitors are required for recovery
furnaces and continuous TRS monitors
are required for recovery furnaces and
lime kilns. Parameter monitors for
scrubber pressure loss and scrubbing
liquid supply pressure are required for
any lime kiln or SDT using a wet
scrubber to comply with their respective
PM emission limits in subpart BB. For
digester systems, brown stock washers,
evaporators and condensate stripper
systems that use an incinerator to
control emissions, incinerator
temperature monitors are required.
Subpart BB requires TRS monitors for
those that do not use incinerators (e.g.,
the TRS monitor installed on a recovery
furnace or lime kiln controlling
emissions is used; or a TRS monitor is
installed on a non-combustion control
system).
IV. Summary of Proposed Standards
A. What source category is being
regulated?
Today’s proposed standards would
apply to affected emission sources at
kraft pulp mills for which construction,
modification or reconstruction
commences on or after May 23, 2013.
The affected sources under the proposed
NSPS are new, modified or
reconstructed digester systems, brown
stock washer systems, evaporator
systems, condensate stripper systems,
recovery furnaces, smelt dissolving
tanks and lime kilns located at a kraft
pulp mill.
B. What pollutants are emitted from
these sources?
The pollutants regulated under
section 111(b) for new, modified or
reconstructed emission units at kraft
pulp mills are filterable PM and TRS.
Opacity is regulated to ensure proper
operation and maintenance of the ESP
used to control PM emissions.
Particulate matter emissions and
opacity are also regulated under a
separate federal standard, the subpart
MM NESHAP for chemical recovery
combustion sources at kraft, soda,
sulfite and stand-alone semichemical
pulp mills (40 CFR part 63). These
standards were promulgated on January
12, 2001 (66 FR 3180) and were not
challenged; therefore the standards are
an appropriate baseline for analysis.
Particulate matter is regulated as a
surrogate for HAP metals in the subpart
MM NESHAP pursuant to CAA section
112.
The most common technologies used
to control PM and TRS emissions from
kraft pulp mills are listed as follows:
Affected sources
Pollutant
Control technology
Digester, brown stock washer, evaporator
and condensate stripper systems.
Recovery furnace ........................................
TRS .........
Incineration of the gases in the recovery furnace, lime kiln or separate incineration
unit.
Use of an ESP.
Use of a NDCE recovery furnace; or use of staged BLO for DCE recovery furnaces.
Use of a wet scrubber.
Use of water not highly contaminated with dissolved sulfides for dissolving the smelt
and for scrubbing.
Use of a venturi scrubber, ESP, or scrubber/ESP combination.
More efficient process controls (e.g., mud washing) and use of caustic solution in the
scrubber.
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Smelt dissolving tank ..................................
PM ...........
TRS .........
PM ...........
TRS .........
Lime kiln ......................................................
PM ...........
TRS .........
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The PM concentration limits in the
subpart BB NSPS and subpart MM
NESHAP are based on filterable PM
measured by EPA Method 5. Filterable
PM consists of those particles directly
emitted by a source as a solid or liquid
at the stack (or similar release
conditions) and captured on the filter of
a stack test train. A fraction of the PM
emitted from recovery furnaces, SDTs
and lime kilns is PM with an
aerodynamic diameter less than or equal
to 2.5 micrometers (PM2.5). The EPA is
not proposing separate standards for
PM2.5 in this action because the
available emissions test data for PM2.5
are limited and not adequate for setting
standards (e.g., the measurement
method for PM2.5 does not apply for
scrubber wet stacks), and the same
controls that remove filterable PM also
reduce filterable PM2.5.
Condensable PM is also emitted from
recovery furnaces, SDTs and lime kilns.
Condensable PM is material that is in
vapor phase at stack conditions that
condenses and/or reacts upon cooling
and dilution in the ambient air to form
solid or liquid PM after discharge from
the stack. For purposes of implementing
the NAAQS, Appendix A to subpart A
of 40 CFR part 51 defines PM2.5 as
including both filterable and
condensable fractions of PM.
The PM concentration limits in
today’s proposed NSPS review are based
on filterable PM measured by EPA
Method 5 because the majority of PM
emissions data available are Method 5
data. Emissions of condensable PM are
measured using EPA Method 202,
which can be added as the ‘‘back half’’
to a Method 5 sampling train. Although
today’s proposed NSPS review contains
no emission limits for condensable PM,
the EPA is proposing to require
emissions testing for condensable PM in
conjunction with filterable PM testing to
gather condensable PM emissions data
for future analyses. Additional data and
research are needed to develop a
broader understanding of condensable
PM emissions from pulp and paper
combustion sources and to determine
mechanisms for reducing condensable
PM. Work to date suggests that
condensable PM emissions may not
correlate with filterable PM emissions,
and there is some indication that SO2
present in the stack gas from pulp and
paper combustion sources may affect
the accuracy of the condensable PM
measurement. Additional data will aid
in our understanding of condensable
PM from pulp and paper sources and
how it may be addressed.
In addition to PM and TRS, kraft pulp
mills are also sources of criteria
pollutants such as NOX, SO2, and CO.
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Today’s proposed NSPS review focuses
on the PM and TRS emission standards
in subpart BB that are due for review
under CAA section 111(b)(1)(B). No
standards were established for SO2,
NOX, and CO emissions from recovery
furnaces and lime kilns in the original
kraft pulping NSPS or in the 1986 NSPS
review because no best demonstrated
control techniques, considering costs,
were identified for these pollutants and
sources in the kraft pulping industry.
Since that time, permitting authorities
have implemented permit limits for
these pollutants based on site-specific
process measures that may or may not
be transferrable from mill to mill. The
pollutants NOX and SO2 are of
particular interest because these
pollutants can react in the atmosphere
to form secondary emissions of PM2.5.
Additional research will be done for a
potential future rulemaking to
determine if federal emission limits
should be established for other criteria
pollutants (such as NOX or SO2),
including research into the
technological basis for permit limits;
analysis of emissions test data; and
analysis of the benefits, trade-offs and
costs of controls to achieve reductions
in these pollutants.
C. What are the proposed standards?
The EPA is proposing the following
actions regarding the NSPS emission
limits for those affected sources for
which construction, modification or
reconstruction is commenced on or after
May 23, 2013:
• Reduce the NSPS PM limit for new and
reconstructed recovery furnaces from 0.044
gr/dscf to the new source PM limit of 0.015
gr/dscf found in the subpart MM NESHAP.
• Reduce the opacity limit for recovery
furnaces from 35 percent to 20 percent
opacity and reduce the monitoring allowance
from 6 percent to 2 percent of the 6-minute
opacity averages.
• Maintain the current NSPS TRS limits
for recovery furnaces (5 ppmdv for straight,
25 ppmdv for cross) and restrict the 1 percent
monitoring allowance for TRS emissions to
30 ppmdv or less. Previously, there was no
maximum TRS limit for these periods.
• Reduce the NSPS PM limit for new and
reconstructed SDTs associated with new or
reconstructed recovery furnaces from 0.2 lb/
ton BLS to the new source PM limit of 0.12
lb/ton BLS in the subpart MM NESHAP.
• Reduce the NSPS PM limit for modified
lime kilns from 0.066 gr/dscf for gas-fired
kilns and 0.13 gr/dscf for liquid-fired kilns to
the existing source limit of 0.064 gr/dscf
found in the subpart MM NESHAP (for all
fuels) and reduce the NSPS PM limit for new
and reconstructed lime kilns from 0.066 gr/
dscf for gas-fired kilns and 0.13 gr/dscf for
liquid-fired kilns to the new source limit of
0.010 gr/dscf found in the subpart MM
NESHAP.
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• Maintain the current NSPS TRS limit for
lime kilns at 8 ppmdv and add a 1 percent
monitoring allowance restricted to 22
ppmdv.
• Add an opacity limit for lime kilns
equipped with ESPs based on the subpart
MM NESHAP limit of 20 percent opacity
with a 1 percent monitoring allowance.
The EPA is proposing the following
emission limits for those affected
sources for which construction,
modification or reconstruction is
commenced on or after May 23, 2013 to
be the same as currently in subpart BB:
• Maintain the current NSPS PM limit of
0.044 gr/dscf for modified recovery furnaces.
• Maintain the current NSPS TRS limit for
SDTs at 0.033 lb/ton BLS.
• Maintain the current NSPS PM limit of
0.2 lb/ton BLS for modified and new and
reconstructed SDTs not associated with a
new or reconstructed recovery furnace.
The emission limits for new, modified
or reconstructed sources will be
included in a new subpart—40 CFR part
60, subpart BBa. The PM concentration
emission limits are in terms of filterable
PM measured by EPA Method 5. The
TRS emission limits are in terms of TRS
(or TRS as H2S for SDTs) measured by
EPA Method 16, 16A, 16B or 16C.
The EPA is proposing ESP parameter
monitoring requirements for recovery
furnaces and lime kilns equipped with
ESPs to enable affected units to show
continuous compliance with the PM
concentration standards at all times,
including periods when the opacity
monitoring allowance is used. The EPA
is proposing that these sources monitor
the secondary voltage and secondary
current (or, alternatively, total
secondary power) of each ESP collection
field. These ESP parameter monitoring
requirements are in addition to opacity
monitoring for recovery furnaces and
lime kilns equipped with ESPs alone.
For recovery furnaces or lime kilns
equipped with an ESP in combination
with a wet scrubber system, the EPA is
proposing wet scrubber parameter
monitoring and ESP parameter
monitoring instead of opacity
monitoring. The parameter monitors
will measure the wet scrubber pressure
drop and scrubber liquid flow rate (or
liquor supply pressure). Scrubber fan
amperage monitoring is proposed as an
alternative to scrubber pressure drop
monitoring for certain types of scrubbers
used on SDTs (e.g., dynamic scrubbers
that operate near atmospheric pressure).
All parameters would be measured and
recorded at least once every 15 minutes
and reduced to 12-hour block averages
(except that ESP parameters would be
reduced to a quarterly average when an
opacity monitor is also used on the
ESP). The EPA is proposing to specify
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a 5-minute data recording frequency and
3-hour block averaging time for
incinerator temperature measurements
required under the NSPS.
The General Provisions in 40 CFR part
60 provide that emissions in excess of
the level of the applicable emission
limit during periods of SSM shall not be
considered a violation of the applicable
emission limit unless otherwise
specified in the applicable standard. See
40 CFR 60.8(c). The General Provisions,
however, may be amended for
individual subparts. Here, the EPA is
proposing standards in subpart BBa that
apply at all times as specified in the
proposed §§ 60.282a(b) and 60.283a(b).
This is discussed further in section
V.A.5, and with respect to specific
standards in various sections below.
The EPA recognizes that even
equipment that is properly designed and
maintained can sometimes fail and that
such failure can sometimes cause a
violation of the relevant emission
standard; thus, the EPA is proposing to
include an affirmative defense to civil
penalties for violations of emission
standards that are caused by
malfunctions that meet certain criteria,
as discussed in section V.A.5 below.
As part of an ongoing effort to
improve compliance with the standards,
the EPA is proposing to require repeat
air emissions testing for filterable PM,
and TRS for recovery furnaces, SDTs
and lime kilns once every 60 months (5
years), as discussed in section V.B
below. The EPA is also proposing initial
and repeat condensable PM testing once
every 60 months (5 years) for
informational purposes.
To increase the ease and efficiency of
data submittal and improve data
accessibility, the EPA is also proposing
to require mills to submit electronic
copies of performance test reports to the
EPA’s WebFIRE database, as discussed
in section V.C below.
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V. Rationale for the Proposed
Standards
Section 111(a)(1) requires that
standards of performance for new
sources reflect the—
* * * degree of emission limitation
achievable through the application of the best
system of emission reduction which (taking
into account the cost of achieving such
reduction, and any nonair quality health and
environmental impact and energy
requirements) the Administrator determines
has been adequately demonstrated.
Section 111(b)(1)(B) requires the EPA to
‘‘at least every 8 years review and, if
appropriate, revise’’ performance
standards unless the ‘‘Administrator
determines that such review is not
appropriate in light of readily available
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information on the efficacy’’ of the
standard.
A. What is the EPA’s rationale for the
proposed emission limits and
monitoring requirements for affected
sources?
1. Digesters, Brown Stock Washers,
Evaporators and Condensate Strippers
National emission standards for HAPs
were promulgated for pulp and paper
manufacturing emissions sources in
1998. Under the pulp and paper
manufacturing NESHAP (40 CFR part
63, subpart S), NCGs from digesters,
evaporators and condensate strippers
are collected as part of the LVHC system
for incineration control. The NCGs from
brown stock washers are either collected
as part of the HVLC system under the
subpart S NESHAP for incinerationbased control, or are subject to the
subpart S NESHAP clean condensate
alternative. (See 40 CFR 63.447.) The
incineration control technology used for
NESHAP subpart S compliance is the
same as that needed to meet the TRS
emission limit under the NSPS, and the
incineration control technology has not
changed since implementation of the
NESHAP. In many respects, the
NESHAP is more expansive in its
coverage of NCG sources than the NSPS
(e.g., the NESHAP targets HAP
emissions while the NSPS targets the
largest sources of TRS emissions), such
that additional reductions in TRS
emissions from kraft pulp mills have
occurred as a result of the TRS cocontrol benefits of the NESHAP.
Implementation of the NESHAP has
expanded use of incineration-based
controls, and mills are likely to have
made process monitoring improvements
to ensure the reliability and
effectiveness of NCG collection systems
and incineration-based controls as part
of NESHAP implementation. While TRS
control benefits from enhancements of
NCG collection and control systems
made for NESHAP implementation, the
underlying technology that is the basis
of the 5 ppmdv TRS limit and the level
of control that is achieved in practice
have not changed. The EPA received
four datasets (TRS CEMS) for processes
emitting NCGs. (See memo titled,
Review of the Continuous Emission
Monitoring and Continuous Opacity
Monitoring Data from the Pulp and
Paper Information Collection Request
Responses Pertaining to Subpart BB
Sources, in the docket.) The analysis of
these datasets confirm that incineration
remains the best demonstrated
technology and show that 5 ppm
remains the appropriate limit.
Recognizing improvements to control
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system operations and monitoring, a
maximum limit was added for TRS
emissions from lime kilns and recovery
furnaces. Alternatives to incineration,
such as scrubbing, are less effective at
the removal of TRS because only two of
the four TRS compounds (H2S and
methyl mercaptan) are acidic enough to
be removed with alkaline scrubbing,
resulting in a removal efficiency much
lower than that achieved by
incineration. Therefore, the EPA is
proposing to maintain the TRS limit for
NCG sources.
Incinerator temperature monitoring.
Subpart BB requires monitoring of
incineration temperature in conjunction
with the compliance option for TRS
emissions from digesters, washers,
evaporators and strippers to be
combusted at a temperature of 1200 °F
for 0.5 seconds. Subpart BB does not
specify a data recording frequency or
averaging time for the temperature
measurements but does define excess
emissions as temperature measurements
below 1200 °F for a period of 5 minutes
or more (excluding periods of startup
and shutdown, per § 60.8(c)). In the
subpart S NESHAP, incinerator
temperature averaging time is not
specified, but compliance testing is
based on a 3-hour average (an average of
three 1-hour test runs). For subpart BBa,
the EPA is proposing to clarify the
incineration temperature monitoring
requirement by specifying a data
recording frequency of at least every 5
minutes, and to create consistency
between subpart S and subpart BBa by
proposing a 3-hour block averaging
period. Because incineration devices
must warm to 1200 °F during control
startup prior to firing gases containing
TRS emissions (and subsequently cool
to below 1200 °F during control
shutdown), the EPA is proposing to
allow facilities to omit 5-minute
recorded temperature measurements
from the 3-hour block averages when no
TRS emissions are fired. This means
that when the incinerator is not burning
TRS (e.g., during incinerator warm-up
and cool-down periods before TRS
emissions are generated or when an
alternative control device is used), the
low temperature does not constitute a
violation. The EPA requests comment
on the 3-hour averaging time for
incinerator temperature monitoring,
especially as it relates to temperature
data recording and averaging practices
specified for individual mills under the
subpart S NESHAP.
2. Recovery Furnaces
Recovery furnace PM. Under the
current subpart BB, new, modified and
reconstructed recovery furnaces are
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required to meet a PM emission limit of
0.044 gr/dscf at 8 percent O2. The PM
emission limit in subpart BB is the same
as the existing source emission limit for
recovery furnaces under the NESHAP
for chemical recovery combustion
sources (40 CFR part 63, subpart MM).
For the NSPS review, the EPA
reviewed data from more than 200
filterable PM stack tests, including some
repeat tests, on nearly all of the recovery
furnaces in the United States. Test data
were reviewed for DCE and NDCE
recovery furnaces using a variety of PM
emission controls (ESP, ESP and wet
scrubber combinations, and wet
scrubbers). The PM stack test data
revealed little or no distinction between
DCE and NDCE recovery furnaces for
PM emissions. Nearly all of the recovery
furnaces tested met the current NSPS
and existing source NESHAP (subpart
MM) limit (0.044 gr/dscf),1 and many
met the new source NESHAP (subpart
MM) limit (0.015 gr/dscf). However,
some recovery furnaces equipped with a
wet scrubber alone or with a wet
scrubber in combination with an ESP
exhibited PM emissions above 0.015 gr/
dscf (but below the 0.044 gr/dscf
existing source NESHAP limit subpart
MM). This suggests that wet scrubbing
of recovery furnace exhaust gases (either
alone or in conjunction with an ESP)
does not necessarily improve filterable
PM removal. The review of the stack test
data also shows that a limit lower than
0.015 gr/dscf has not been adequately
demonstrated.
Based on our review of the stack test
data and technologies used to reduce
PM emissions from kraft recovery
furnaces, the EPA is proposing a limit
equivalent to the subpart MM NESHAP
PM limit for new and reconstructed
recovery furnaces (0.015 gr/dscf at 8
percent O2) for recovery furnaces
constructed or reconstructed (excluding
modified units) after May 23, 2013.
Because a limit of 0.015 gr/dscf has been
adequately demonstrated (and is already
required under the subpart MM
NESHAP) for new and reconstructed
recovery furnaces, the EPA does not
expect any incremental costs or
emissions reductions associated with
adopting a NSPS limit of 0.015 gr/dscf
for new or reconstructed recovery
furnaces. The proposed limits establish
consistency between this NSPS and
other regulatory requirements.
The EPA also considered a 0.015 gr/
dscf limit for existing recovery furnaces
that are modified. Unlike new or
1 Exceptions
included a few stack tests that were
repeated, or recovery furnaces that participate in
the PM bubble compliance option under subpart
MM.
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reconstructed sources which trigger
both the new source MACT
requirements and NSPS upon
construction or reconstruction, recovery
furnaces can trigger the applicable NSPS
provisions as a result of modification
but would not trigger the new source
MACT requirements because there are
no modification provisions under the
NESHAP (subpart MM) or the subpart A
General Provisions for part 63
standards. Therefore, costs and
emissions reductions associated with
controlling PM emissions down to a
level of 0.015 gr/dscf are different for
modified units than for new or
reconstructed units. The EPA evaluated
the number of existing recovery
furnaces with PM stack test data above
0.015 gr/dscf but below 0.044 gr/dscf,
and concluded that some existing
recovery furnaces that are modified
could have difficulty achieving a limit
of 0.015 gr/dscf if they attempt to use
their existing control device to meet this
limit. The EPA estimated the cost
effectiveness of incremental
improvements in ESP performance
needed for modified recovery furnaces
to meet 0.015 gr/dscf to be $27,500/ton
(in 2012 dollars). The EPA also
evaluated other emission limits between
0.015 gr/dscf and 0.044 gr/dscf, but
because the costs associated with ESP
upgrades remained the same with
smaller emission reductions, the options
were less cost effective. With the high
costs (poor cost effectiveness) of further
PM reductions and the potential for
some modified recovery furnaces to
have difficulty achieving 0.015 gr/dscf,
the EPA is proposing to retain the 0.044
gr/dscf PM limit for existing recovery
furnaces that are modified. For more
information, see the memorandum,
Emissions Inventory for Kraft Pulp Mills
and Costs/Impacts of the Section 111(b)
Review of the Kraft Pulp Mills NSPS, in
the docket.
Recovery furnace opacity and
parameter monitoring. Ongoing
compliance with the subpart BB PM
concentration limit is demonstrated by
continuously monitoring opacity. The
recovery furnace PM opacity limit under
subpart BB is 35 percent opacity with a
monitoring allowance that allows 6
percent of the 6-minute opacity averages
during a quarter (excluding periods of
startup, shutdown and malfunction and
periods when the facility is not
operating) to exceed 35 percent without
being considered a violation.
The subpart MM NESHAP also
requires continuous opacity monitoring,
specifying a 20 percent opacity limit for
new sources beyond which a violation
occurs if more than 6 percent of the 6minute averages exceed 20 percent
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opacity during the reporting period (i.e.,
a monitoring allowance) and a 35
percent opacity limit for existing
sources with a similar monitoring
allowance. The subpart MM NESHAP
also establishes a corrective action
threshold of 10 consecutive 6-minute
averages above 20 percent opacity for
existing sources.
The EPA reviewed COMS data for 138
recovery furnaces to evaluate the
opacity limits in the current NSPS
subpart BB. The EPA also reviewed state
permits and found many recovery
furnaces with state permit limits of 20
percent opacity. In addition, as noted
above, 20 percent opacity also
represents the corrective action level for
existing recovery furnaces and the new
source opacity limit under the subpart
MM NESHAP. The COMS data analyzed
for the NSPS review show that 20
percent opacity has been adequately
demonstrated and achieved in practice
by both DCE and NDCE recovery
furnaces using a variety of air pollution
controls and including periods of
startup and shutdown. Given numerous
state limits of 20 percent opacity, and
the fact that new and reconstructed
sources must meet 20 percent under the
subpart MM NESHAP, the EPA is
proposing an opacity limit of 20 percent
for new, modified and reconstructed
units subject to subpart BBa. The EPA
believes there are no incremental costs
or emission reductions associated with
adopting an opacity limit of 20 percent
because the majority of units are already
meeting this limit, without a federal
requirement to do so. The EPA is
unaware of any technological reason
that would hinder modified units from
meeting this limit but requests comment
on the 20 percent opacity requirement
for modified sources.
The EPA also used the COMS data to
evaluate the current 6 percent
monitoring allowance for opacity. Our
analysis of the COMS data is included
in a memorandum in the docket.2 The
COMS data show that over 90 percent
of existing recovery furnaces, whether
subject to the current NSPS or not,
regardless of design (DCE or NDCE), and
with most controls, are meeting a 20
percent opacity limit based on a 6minute average with fewer than 2
percent of averaging periods exceeding
20 percent opacity, including periods of
startup and shutdown. Therefore, the
EPA has determined in subpart BBa that
a 2 percent monitoring allowance for
recovery furnace opacity has been
2 See memorandum titled, ‘‘Review of the
Continuous Emission Monitoring and Continuous
Opacity Monitoring Data from the Pulp and Paper
Information Collection Request Responses
Pertaining to Subpart BB Sources’’ in the docket.
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adequately demonstrated to be achieved
in practice and is more representative of
actual performance than the current 6
percent monitoring allowance, and thus
the EPA is proposing that the
monitoring allowance be 2 percent for
the new NSPS subpart BBa.
The COMS data for recovery furnaces
currently subject to NSPS (subpart BB)
were reviewed closely to understand the
impacts of startup and shutdown on
opacity and to what extent a monitoring
allowance should be refined to reflect
opacity levels achieved in practice
during startup and shutdown. High
short-duration spikes in opacity were
observed during some (but not all)
instances of startup and shutdown at
some recovery furnaces. Brief spikes
were also observed during normal
operation. The exact causes of these
brief spikes were not documented in the
COMS datasets but could have been
monitor malfunctions, high level span
checks, calibrations or some other
cause. The COMs data showed that the
maximum 6-minute opacity average at
approximately half of the recovery
furnaces for which COMS data are
available exceeded 75 percent opacity,
while the annual average of the 6minute values for these units was no
more than 16 percent opacity. The
potential for brief high-level spikes in
opacity can be accommodated with a 2
percent monitoring allowance without
an upper limit. To ensure continuous
compliance with the PM limit, the EPA
is also proposing to add an ESP
parameter monitoring requirement to
subpart BBa that would provide another
indicator of ESP performance and
ensure continuous compliance with the
PM limit during the reporting period.
The EPA is proposing that ESP
secondary voltage and secondary
current (or total secondary power) be
monitored and averaged over the same
calendar quarter as the opacity
monitoring allowance. The 2 percent
opacity monitoring allowance will only
be available for recovery furnaces with
ESP parameters that are above the
minimum limits established during the
PM performance test (i.e., above the
minimum secondary current and
secondary voltage or above minimum
total secondary power). Subpart BB
currently requires that the opacity
allowance be calculated based on the
percent of the total number of possible
contiguous periods of excess emissions
in a quarter. The EPA requests comment
on this requirement, specifically
whether a semiannual basis would be
more appropriate based on the
semiannual reporting requirement.
Monitoring for recovery furnaces with
combined ESP/scrubber controls.
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Because opacity is not a suitable
monitoring requirement for recovery
furnaces with wet scrubber stacks, the
EPA is proposing to require ESP and
wet scrubber parameter monitoring for
recovery furnaces equipped with an ESP
followed by a wet scrubber. The ESP
parameters to be monitored are
secondary voltage and secondary
current (or, alternatively, total
secondary power), and the wet scrubber
parameters are pressure drop and
scrubber liquid flow rate (or scrubber
liquid supply pressure). The EPA is
specifying that these parameters would
be measured and recorded at least once
every 15 minutes and these 15-minute
measurements used to calculate 12-hour
block averages. The EPA requests
comment on the use of parameter
monitoring instead of opacity
monitoring in systems that utilize both
an ESP and a wet scrubber. The EPA is
also requesting comment on the
parameter recording frequency and
averaging time for ESP parameters and
wet scrubber parameters.
Cross recovery furnace TRS. Although
the current NSPS limits TRS from cross
recovery furnaces to 25 ppmdv at 8
percent O2, there are currently no cross
recovery furnaces subject to the NSPS,
and, likewise, no TRS emissions data to
analyze for cross recovery furnaces.
Although there are currently no cross
recovery furnaces subject to the NSPS,
there are some kraft mills with colocated semichemical processes that
may, in the future, have furnaces
designated as NSPS cross recovery
furnaces; therefore, a TRS limit for these
sources should be maintained.
The cross recovery furnace TRS
emission limit is higher than the straight
recovery furnace TRS emission limit of
5 ppmdv at 8 percent O2 for three
technical reasons. First, the sulfur
content of the semichemical liquor is
higher than traditional kraft liquor.
Second, the heat content of the liquor is
lower because it contains less organic
material than kraft liquor due to higher
pulping yields. Third, the heavier sulfur
loading and the lower operating
temperature puts a restriction on the
amount of excess O2 available to oxidize
the sulfur compounds.3 For these
reasons, the EPA is proposing to retain
the current cross recovery furnace TRS
emission limit of 25 ppmdv at 8 percent
O2 for the new NSPS subpart BBa.
Straight recovery furnace TRS. The
current kraft NSPS limits TRS emissions
from straight recovery furnaces
(including both DCE and NDCE recovery
3 U.S. EPA. Review of New Source Performance
Standards for Kraft Pulp Mills. EPA–450/3–83–017.
September 1983.
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furnaces) to 5 ppmdv at 8 percent O2.
The CAA 111(d) TRS emission
guidelines (44 FR 29828) limit TRS to 5
ppmdv for existing NDCE recovery
furnaces and 20 ppmdv for existing DCE
recovery furnaces.
The EPA analyzed 1 year of TRS
CEMS data for most recovery furnaces
as part of the NSPS review. Our review
focused on CEMS data as opposed to
stack test data because relatively few
TRS stack test reports (for recovery
furnaces or lime kilns) were submitted
in response to the EPA’s 2011 ICR
survey as compared to the number of
available TRS CEMS datasets.
The data the EPA analyzed suggest
that recovery furnace type (DCE vs.
NDCE) and NSPS applicability (i.e.,
whether or not the unit is required to
meet the more stringent standard) are
more relevant than control device type
in distinguishing between the best
performing recovery furnaces for TRS.
Recovery furnaces with combined ESP/
scrubber controls did not achieve lower
TRS emissions than recovery furnaces
with ESP systems alone, which was
expected because process control factors
are expected to play a role in recovery
furnace TRS emissions. Annual average
TRS emissions revealed that NDCE
recovery furnaces can be expected to
achieve lower TRS levels than DCE
recovery furnaces. Because compliance
is based on a 12-hour average, the EPA
considered the 99th percentile of the
730 potential 12-hour blocks in a given
year for each recovery furnace. Nearly
all DCE furnaces had TRS emissions
above 5 ppmdv (and usually below 20
ppmdv) while the majority of NDCE
furnaces achieved 5 ppmdv
consistently. Multi-staged BLO has been
reported to reduce TRS emissions from
DCE recovery furnaces; however, the
trend over the past several decades has
been towards installation of NDCE
recovery furnaces or ‘‘low-odor’’
conversions of DCE recovery furnaces to
NDCE technology. Only 41 DCE
recovery furnaces remain in the
industry, as compared to 108 NDCE
furnaces. Many of the remaining DCE
furnaces are approaching the end of
their useful life and would be expected
to be replaced with a new NDCE as
opposed to being modified or
reconstructed as an NDCE furnace. No
new DCE recovery furnaces are
projected for the pulp and paper
industry. Given these trends, we are not
proposing separate standards for new,
reconstructed or modified DCE recovery
furnaces. All new modified or
reconstructed furnaces would have to
comply with the proposed standard of 5
ppmdv.
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Subpart BB contains a 1 percent
monitoring allowance for recovery
furnace TRS which allows 1 percent of
the reported 12-hour averages in a
reporting period to exceed the emission
limit without being considered an
excess emission. The majority of NDCEs
subject to the NSPS achieved the 5
ppmdv limit consistently with 1 percent
or fewer of the averaging periods in
exceedance of 5 ppmdv, including
periods of startup and shutdown.
Periods of startup and shutdown are not
excluded under subpart BBa to ensure
that emissions standards apply
continuously. The EPA is unaware of
any technological reason that would
hinder modified, reconstructed or new
units from meeting the 1 percent
allowance, but requests comment on
such instances.
Based on analysis of the TRS CEMS
data for recovery furnaces, which
included periods of startup and
shutdown, the EPA is proposing to
retain the 5 ppmdv at 8 percent O2 TRS
emission limit for straight recovery
furnaces with a conditional 1 percent
monitoring allowance (see conditions
discussed below) as the standard that
has been adequately demonstrated. This
limit would apply at all times, including
during periods of startup and shutdown.
The EPA did not identify a lower
achievable TRS limit based on the data
and, therefore, is proposing to maintain
the current limit.4 The 1 percent
monitoring allowance is proposed to be
retained and can be used for operational
variability as well as startup and
shutdown periods.
The EPA reviewed NSPS recovery
furnace TRS CEMS datasets with startup
and shutdown details to understand the
effects of startup and shutdown on
emissions. The EPA observed that
periods of startup and shutdown can
lead to a situation where continuously
monitored TRS concentrations that are
corrected to a specific percent O2 can be
grossly inflated as a result of the O2
correction equation. As the stack gas O2
concentration approaches ambient
conditions, the denominator of the O2
correction equation becomes very small,
leading to an O2-corrected concentration
that is artificially high, such that an
otherwise-compliant TRS measurement
can exceed the applicable concentration
because it is corrected for O2. Periods
when no BLS are fired into the recovery
furnace seemed to lead to this O2correction artifact. Nevertheless, the
EPA observed that many mills complied
4 See memorandum titled, ‘‘Review of the
Continuous Emission Monitoring and Continuous
Opacity Monitoring Data from the Pulp and Paper
Information Collection Request Responses
Pertaining to Subpart BB Sources’’ in the docket.
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with the 5 ppmdv limit with a 1 percent
monitoring allowance regardless of
startup and shutdown periods and
process variability. The highest
representative TRS 12-hour averages
associated with startup or shutdown
periods were on the order of 30 ppmdv
at 8 percent O2 for three different CEMS.
A value of 30 ppmdv also corresponds
with the span setting for TRS monitors
required in subpart BB. Based on these
observations, the EPA is proposing to:
(1) Restrict use of the 1 percent
monitoring allowance to 12-hour TRS
averages below an upper limit of 30
ppmdv (to ensure that the 1 percent
monitoring allowance is unquestionably
continuous), (2) address the O2correction issue by clarifying that the
TRS concentration limit applies when
black liquor is being fired into the
recovery furnace and by adding
language to the rule that would allow
enforcement authorities to accept
uncorrected TRS concentration values
during startup and shutdown periods
when stack O2 concentration
approaches ambient levels. The EPA is
seeking comment on this approach. In
summary, the EPA is proposing to
maintain the 5 ppmdv at 8 percent O2
TRS emission limit with a 1 percent
monitoring allowance, not to exceed 30
ppmdv. Subpart BB currently requires
that the TRS monitoring allowance be
calculated based on the percent of the
total number of possible contiguous
periods of excess emissions in a quarter.
The EPA requests comment on this
requirement, specifically whether a
semiannual basis would be more
appropriate based on the semiannual
reporting requirement.
3. Smelt Dissolving Tanks
SDT PM. The current NSPS PM limit
for SDTs (0.2 lb/ton BLS) was
established in 1976 based on use of a
low-energy water scrubber or a
combination demister/low-energy water
scrubber. Wire mesh demister pads were
determined not to be as effective as lowenergy wet scrubbers in the 1986 NSPS
review. The 1986 NSPS review
concluded that no new control
technology for SDTs had emerged since
the original NSPS. The subpart MM
NESHAP PM emission limit (which is a
surrogate for HAP metals) for existing
SDTs is equivalent to the NSPS limit of
0.2 lb/ton BLS. The subpart MM
NESHAP PM limit for new and
reconstructed sources with initial
startup in 2001 or later is 0.12 lb/ton
BLS based on the use of a highefficiency wet scrubber. A SDT is only
considered to be new or reconstructed
under the subpart MM NESHAP if the
associated recovery furnace is also new
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or reconstructed (see 40 CFR 63.860—
applicability and designation of affected
source).
Analysis of recent SDT PM stack test
data collected with the 2011 ICR shows
that nearly all SDTs have achieved 0.2
lb/ton BLS (with the exception of a few
SDTs with mist eliminators and SDTs
included in the PM bubble compliance
option under the subpart MM NESHAP).
Many SDTs have also achieved the new
source MACT limit of 0.12 lb/ton BLS,
without a federal requirement to do so.
Therefore, the EPA considers a PM limit
of 0.12 lb/ton BLS to be adequately
demonstrated for new and reconstructed
SDTs associated with new or
reconstructed recovery furnaces.
Because 0.12 lb/ton BLS is already
required for new and reconstructed
SDTs associated with new or
reconstructed recovery furnaces under
the subpart MM NESHAP, there would
be no additional cost associated with
applying this limit for new and
reconstructed SDTs associated with new
or reconstructed recovery furnaces
under subpart BBa. For these reasons,
the EPA is proposing to establish a limit
of 0.12 lb/ton BLS for new and
reconstructed SDTs associated with new
or reconstructed recovery furnaces.
The EPA also considered the control
options for modified, and reconstructed
and new SDTs not associated with a
new or reconstructed recovery furnace.
These units would not be required to
meet a limit of 0.12 lb/ton by the
subpart MM NESHAP. The EPA
estimated the cost-effectiveness to
reduce PM from existing SDTs that are
modified to be $6,600/ton (in 2012
dollars). This cost assumes that an
owner or operator would automatically
replace the existing scrubber with a new
one upon modification because the
scrubbers for the projected units have
surpassed their useful life. However, if
a new scrubber would not have been
required in the absence of revised NSPS,
the cost-effectiveness would increase to
$15,500/ton. Similar cost effectiveness
can be expected from SDTs that trigger
the new source or reconstruction
provisions under NSPS (independent of
the recovery furnace) but do not meet
the new source or reconstruction criteria
under the subpart MM NESHAP (e.g.,
because the recovery furnace is
included in the reconstruction capital
cost calculation under the subpart MM
NESHAP). Considering this relatively
high cost effectiveness and that test data
for several existing SDTs exceeds 0.12
lb/ton BLS (as they are not currently
required to meet 0.12 lb/ton BLS), the
EPA is proposing to retain the current
PM NSPS limit of 0.2 lb/ton BLS for
SDTs that are modified, and for new or
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reconstructed SDTs that are not
associated with a new or reconstructed
recovery furnace.
SDT TRS. The current NSPS limits
TRS emissions from SDTs to 0.033 lb as
H2S/ton BLS (the ‘‘as H2S’’ represents
how TRS is measured—we will refer to
this as ‘‘lb/ton BLS’’ for the remainder
of this section). This limit was raised
from 0.0168 to 0.033 lb/ton BLS during
the 1986 NSPS review because some
SDTs with wet scrubbers could not meet
the original 1976 limit of 0.0168 lb/ton
BLS. Both of these limits were
considered as regulatory options in the
current NSPS review because the
emissions guideline for existing SDTs
remains at 0.0168 lb/ton BLS.5 The EPA
intends to review these emission
guidelines in the future to correct for
this discrepancy. The technology basis
for the current NSPS limit is the use of
water that is not highly contaminated
with dissolved sulfides for dissolving
smelt and for scrubbing. A study
conducted by the National Council for
Air and Stream Improvement in 2005
summarized 1990s SDT TRS emissions
test data showing that the current NSPS
emission limit of 0.033 lb/ton BLS could
not be met consistently in a few cases,
and that a lower limit of 0.0168 lb/ton
BLS can be difficult to achieve for a
number of existing SDTs. The inability
for some units to consistently meet the
more stringent limit is the result of
plant-specific process variables. The
analysis of approximately 100 recent
TRS stack tests (most conducted in 2004
or later) collected through the EPA’s
2011 ICR showed that all of the SDTs
tested were able to meet the current
NSPS limit of 0.033 lb/ton BLS, but
some of the SDTs were repeatedly
unable to achieve the former limit of
0.0168 lb/ton BLS. Thus, a limit of 0.033
lb/ton BLS appears to be adequately
demonstrated, while adequate
demonstration of 0.0168 lb/ton BLS is
questionable. The EPA estimated the
cost effectiveness of scrubber upgrades
that could aid in reduction of TRS
emissions from SDTs to be $45,300/ton
(in 2012 dollars). The EPA has no
information to estimate additional
process-change costs that may be
incurred in order for some mills to
achieve a limit of 0.0168 lb/ton BLS.
The EPA also investigated limits
between 0.033 lb/ton BLS and 0.0168
5 We note that the May 22, 1979, Federal Register
notice (44 FR 29828) announcing availability of the
final emissions guideline document for kraft pulp
mills incorrectly stated that the emission guideline
for SDT TRS was 0.168 lb/ton BLS, but the actual
March 1979 emissions guideline document
contained a guideline of 0.0168 lb/ton BLS. The
emissions guidelines are used by states in setting
standards for existing sources.
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lb/ton BLS, but costs for scrubber
upgrades were assumed to be the same
while emission reductions were less,
therefore the most cost-effective option
was 0.0168 lb/ton BLS. Considering the
high cost of reducing the TRS limit to
0.0168 (even without process-change
costs) and that emissions data show a
limit of 0.033 lb/ton BLS has been
adequately demonstrated, the EPA is
proposing the current subpart BB TRS
limit of 0.033 lb/ton BLS as the standard
for new, reconstructed and modified
SDTs in subpart BBa.
SDT scrubber monitoring. Monitoring
of scrubber liquid supply pressure and
pressure loss is specified in the current
NSPS subpart BB for SDTs. For subpart
BBa, the EPA is proposing that scrubber
liquid flow rate and pressure drop be
monitored consistent with the wet
scrubber parameter monitoring
requirements under subpart MM
NESHAP. Scrubber liquid supply
pressure is allowed as an alternative to
scrubber liquid flow rate because some
mills received approval to monitor
scrubber liquid supply pressure
(required under subpart BB) instead of
scrubber liquid flow rate (required
under subpart MM) following
promulgation of subpart MM. Consistent
with several EPA applicability
determinations, the EPA is also
proposing that SDT scrubber fan
amperage may be used as an alternative
to pressure drop measurement for SDT
dynamic scrubbers operating at ambient
pressure or for low-energy entrainment
scrubbers on SDTs where the fan speed
does not vary. The EPA is proposing a
12-hour averaging time for wet scrubber
parameters recorded at least once every
15 minutes rather than retaining the
current NSPS requirement to record wet
scrubber parameters only once per shift.
Excess emissions for SDTs would be
defined in subpart BBa as any 12-hour
scrubber parameter average below its
respective site-specific parameter limits
(established during performance testing)
during times when BLS is fired. Data
from the ICR indicate that facilities have
difficulty meeting the minimum
pressure drop requirement during
startup and shutdown, as expected due
to the reduced (and changing)
volumetric flow of stack gases during
startup and shutdown. The EPA is
proposing to consider only scrubber
liquid flow rate or liquid supply
pressure during these periods (i.e.,
excess emissions would include any 12hour period when BLS is fired that the
scrubber flow rate [or liquid supply
pressure] does not meet the minimum
parameter limits set in the initial
performance test). The EPA requests
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comment on the SDT scrubber
parameter monitoring requirements,
especially the recording frequency and
the averaging time for wet scrubber
parameters.
4. Lime Kilns
Lime kiln PM. New, modified and
reconstructed lime kilns are required
under subpart BB to meet a PM
emission limit of 0.066 gr/dscf for
gaseous fuel-fired kilns and 0.13 gr/dscf
for liquid fuel-fired kilns, both at 10
percent O2. However, a more stringent
PM limit of 0.064 gr/dscf at 10 percent
O2 is required for existing lime kilns
under the subpart MM NESHAP. For
new or reconstructed lime kilns, the
NESHAP limit is 0.010 gr/dscf at 10
percent O2 based on use of a highefficiency ESP. The NESHAP does not
distinguish between fuel types. Lime
kilns typically burn natural gas, fuel oil,
petroleum coke or a combination of
these fuels. They may also burn NCGs
or pulp mill byproducts such as tall oil.
Lime kiln air pollution control
devices include wet scrubbers, ESPs, or
a combination system including an ESP
followed by a wet scrubber. Wet
scrubbers were the most common
control in 1986 when the NSPS was last
reviewed and remain the most common
lime kiln control system today.
However, the number of lime kilns with
ESPs or ESP/wet scrubber combinations
is increasing. The ICR data indicate that,
of 131 lime kilns in the U.S., 29 kilns
have ESPs and 10 kilns have ESP/wet
scrubber combinations.
The EPA reviewed PM stack test data
from more than 250 filterable PM stack
tests (including several repeat tests) on
110 lime kilns in the U.S. for purposes
of reevaluating the NSPS PM limits for
lime kilns. The tests included lime kilns
with scrubbers, ESPs and ESP/wet
scrubber combination controls and were
representative of the various fuel
combinations burned in lime kilns.
Consistent with the NESHAP (subpart
MM), the EPA found no reason to
distinguish among fuel types for
purposes of establishing a PM limit in
subpart BBa. The EPA found that ESP
and ESP/wet scrubber controls typically
reduce PM to lower levels than wet
scrubbers alone and that wet scrubbers
would not be expected to meet the new
source MACT limit of 0.010 gr/dscf at
10 percent O2. The ESP/wet scrubber
systems did not necessarily perform
better on filterable PM than the ESPs
alone. Several ESP and ESP/wet
scrubber-controlled kilns consistently
met the limit of 0.010 gr/dscf at 10
percent O2. Therefore, the EPA is
proposing a PM limit of 0.010 gr/dscf at
10 percent O2 for new and reconstructed
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lime kilns as the PM limit that has been
adequately demonstrated. There are no
incremental cost impacts or emissions
reductions associated with a limit of
0.010 gr/dscf at 10 percent O2 for new
and reconstructed lime kilns because
this limit is already required under
subpart MM NESHAP.
As noted above for recovery furnaces,
lime kilns can trigger the NSPS
provisions as a result of modification
but would not trigger the new source
MACT requirements because there are
no modification provisions under the
NESHAP (subpart MM) or the subpart A
General Provisions for part 63
standards. The EPA estimated the cost
effectiveness of incremental
improvements in ESP performance
needed for modified lime kilns to meet
0.010 gr/dscf to be $16,000/ton (in 2012
dollars). This cost-effectiveness
calculation assumes that modified kilns
would have installed a new ESP to meet
the current NSPS PM limit (because the
kilns that were projected to be modified
have scrubbers that have exceeded their
useful equipment life). The EPA
considered PM emission limits between
0.010 gr/dscf and 0.064 gr/dscf,
however, the costs for air pollution
control device upgrades remained the
same, therefore 0.010 gr/dscf was the
most cost effective option. With the high
cost (poor cost effectiveness) of further
PM reductions and the potential for
some modified lime kilns to be unable
to achieve 0.010 gr/dscf without new
controls, the EPA is proposing the
existing source MACT limit of 0.064 gr/
dscf at 10 percent O2 for modified lime
kilns under subpart BBa.
Lime kiln opacity and parameter
monitoring. Monitoring of scrubber
liquid supply pressure and pressure loss
(drop) is specified in the current NSPS
subpart BB for lime kilns controlled by
wet scrubbers. For subpart BBa, the EPA
is proposing that scrubber liquid flow
rate (or liquid supply pressure) and
pressure drop be monitored consistent
with the wet scrubber parameter
monitoring requirements under subpart
MM NESHAP. Liquid supply pressure is
an indicator of flow rate, therefore either
can be monitored.
While subpart BB specifies wet
scrubber parameter monitoring
requirements for lime kilns, it does not
specify any requirements for lime kilns
controlled with ESPs or ESP/scrubber
combinations. The EPA is proposing to
add requirements to subpart BBa for
monitoring lime kiln opacity and ESP
operating parameters (secondary voltage
and secondary current, or total
secondary power) for lime kilns
controlled by ESPs alone. When an
opacity monitor is used, the ESP
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parameters would be averaged over the
same calendar quarter used for
determining the opacity monitoring
allowance. For ESP/scrubber
combination controls, the EPA is
proposing to add 12-hour average ESP
parameter monitoring requirements in
addition to the wet scrubber parameter
monitoring requirements. The EPA is
proposing a 12-hour averaging time for
wet scrubber parameters recorded at
least once every 15 minutes (instead of
the current NSPS requirement to record
wet scrubber parameters only once per
shift). Excess emissions for lime kilns
with ESP/scrubber combination controls
would be any 12-hour block ESP or
scrubber parameter below its respective
site-specific limit (established during
the performance test) during times when
lime mud is fired in the kiln. As with
SDT scrubbers, the EPA is proposing to
consider only scrubber liquid flow rate
(or supply pressure) during periods of
startup and shutdown (i.e., excess
emissions would include any 12-hour
period when lime mud is fired that the
scrubber flow rate [or liquid supply
pressure] does not meet the minimum
parameter limits set in the initial
performance test). The EPA requests
comment on the 12-hour averaging time
specified for ESP and scrubber
parameters, and whether a 3-hour
averaging time (such as that specified
under the subpart MM NESHAP for wet
scrubber parameters) would be more
appropriate and adequately account for
periods of process variability in the
absence of a monitoring allowance (such
as that specified under the subpart MM
NESHAP for wet scrubber parameters).
The subpart MM NESHAP requires
continuous opacity monitoring for lime
kilns and specifies 20 percent as the
opacity level where corrective action is
required for both new and existing
kilns. The NESHAP (subpart MM)
contains an opacity monitoring
allowance where 6 percent of the 6minute opacity averages may exceed the
20 percent limit without being
considered a violation.
The EPA is proposing opacity
monitoring for lime kilns with ESPs
alone under subpart BBa based on our
review of COMS data for 27 lime kilns
that show 20 percent opacity has been
adequately demonstrated under periods
of normal operation and during startup
and shutdown. The COMS data were
used to evaluate the 6 percent
monitoring allowance for lime kiln
opacity under the NESHAP (subpart
MM).6 The COMS data show that the
6 See memorandum titled, ‘‘Review of the
Continuous Emission Monitoring and Continuous
Opacity Monitoring Data from the Pulp and Paper
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majority of existing lime kilns are
meeting a 20 percent opacity limit based
on a 6-minute average, with fewer than
1 percent of averaging periods
exceeding 20 percent opacity, including
periods of startup and shutdown.
Therefore, the EPA is proposing a 1
percent monitoring allowance for
opacity for ESP-controlled lime kilns.
As with recovery furnaces, the potential
for brief high-level spikes in ESPcontrolled lime kiln opacity can be
accommodated with a 1 percent
monitoring allowance with no upper
limit on opacity. To ensure continuous
compliance with the PM limit, the EPA
is proposing that the quarterly average
of lime kiln ESP parameters be above
the site-specific minimum parametric
monitor values established during the
PM performance test in order for the
lime kiln opacity 1 percent monitoring
allowance to be used. To be consistent
with current monitoring requirements
for opacity and TRS from recovery
furnaces, the EPA is proposing that the
monitoring allowance for lime kiln
opacity be calculated based on the
percent of the total number of possible
contiguous periods of excess emissions
in a quarter. The EPA requests comment
on this requirement, specifically
whether a semiannual basis would be
more appropriate based on the
semiannual reporting requirement of
subpart BB.
Lime kiln TRS. Lime kiln TRS
emissions are limited by the current
NSPS to 8 ppmdv at 10 percent O2. The
EPA analyzed 1 year of TRS CEMS data
for most lime kilns as part of our NSPS
review. The EPA found that that there
is no clear distinction in lime kiln TRS
emissions for the different control
devices that are used (wet scrubbers,
ESPs or ESP/wet scrubber
combinations). This affirms that process
factors (e.g., mud washing, use of
uncontaminated scrubber water and
NCG burning) are likely to have a
greater effect on lime kiln TRS
emissions than control device type. Use
of caustic (alkaline) scrubbing liquid in
the lime kiln scrubber may reduce
emissions of two of the four TRS
compounds (H2S and methyl mercaptan,
which are acidic compounds) but would
not reduce emissions of dimethyl
sulfide and dimethyl disulfide, which
are neutral compounds. The EPA
considered whether NCG burning or
white liquor scrubbing of NCG streams
prior to the lime kiln significantly alters
lime kiln TRS emissions and found no
conclusive evidence of increased lime
kiln TRS emissions due to NCG burning
Information Collection Request Responses
Pertaining to Subpart BB Sources’’ in the docket.
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or significantly decreased lime kiln TRS
due to NCG pre-scrubbing.
The CEMS data reviewed show that,
while most existing lime kilns (i.e.,
those kilns that are not subject to the
NSPS) achieved the 8 ppmdv NSPS
limit on an annual average basis, several
existing kilns controlled by wet
scrubbers and two existing kilns with
ESPs exceeded 8 ppmdv for a relatively
high percentage of 12-hour averaging
periods. The TRS NSPS for lime kilns is
more stringent that the emissions
guideline for existing kilns that have not
triggered NSPS, therefore a more
focused review of the 8 ppmdv limit on
only those kilns that are required to
meet that limit under the NSPS was
performed.
All of the lime kilns subject to NSPS
met the 8 ppmdv limit on an annual
average basis, regardless of control
device type; however, compliance is not
based on an annual average. In a given
year, 730 12-hour average values are
generated by TRS CEMS for comparison
to the emission limit. The 99th
percentile of the 12-hour averages for
most NSPS kilns was near to or below
8 ppmdv limit, and most NSPS kilns
had less than 1 percent of averaging
periods that exceeded the 12-hour
average 8 ppmdv limit, including
periods of startup and shutdown. The
data did not show that a lower TRS
limit is consistently achieved in
practice, therefore the EPA is proposing
to maintain the TRS emission limit of 8
ppmdv at 10 percent O2. The EPA is
also proposing a 1 percent monitoring
allowance to account for process-related
factors that lead to variability in lime
kiln TRS emissions.
The EPA also reviewed the TRS
CEMS data to determine the impact of
continuously applying the 8 ppmdv
limit to startup and shutdown periods
in addition to normal operations.
Twenty of 31 TRS CEMS datasets with
startup and shutdown details contained
no exceedances of the 12-hour 8 ppmdv
limit, suggesting that compliance with
the 8 ppmdv limit during startup and
shutdown has been demonstrated at
many mills. The maximum number of
12-hour averages where the 8 ppmdv
limit was exceeded by any mill was
eight. Eight of 730 possible 12-hour
blocks in a year corresponds to 1.1
percent of possible averaging periods (8/
730 = 1.1 percent). An upper limit 12hour average of 22 ppmdv appears to
adequately represent the TRS
concentration that has been achieved in
practice considering process variability
and startup and shutdown events. To be
consistent with current monitoring
requirements for opacity and TRS from
recovery furnaces, the EPA is proposing
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that the monitoring allowance for lime
kiln TRS be calculated based on the
percent of the total number of possible
contiguous periods of excess emissions
in a quarter. The EPA requests comment
on this requirement, specifically
whether a semiannual basis would be
more appropriate based on the
semiannual reporting requirement of
subpart BBa.
Considering the findings described
above, the EPA proposes for subpart
BBa that the current 8 ppmdv limit with
a 1 percent monitoring allowance has
been adequately demonstrated during
normal operations and startup and
shutdown. To ensure that the standard
with a monitoring allowance is a
continuous standard, the EPA is
proposing to restrict use of the 1 percent
monitoring allowance with an upper
limit of 22 ppmdv. Mills would not
violate the standard if they exceed 8
ppmdv with their TRS monitors for no
more than 1 percent of the averaging
periods (up to 7 averaging periods per
year) as long as the 12-hour average
emissions for each of those periods does
not exceed 22 ppmdv. As discussed
above, the EPA is proposing a provision
where TRS concentrations uncorrected
for O2 may be considered to avoid the
situation were near-ambient stack
oxygen levels that could occur during
startup and shutdown lead to seemingly
non-compliant TRS concentrations by
virtue of the O2 correction equation.
5. Periods of Startup, Shutdown and
Malfunction
Periods of startup or shutdown. In
reviewing the standards in this rule, and
in proposing the standards in the new
subpart BBa, the EPA has taken into
account startup and shutdown periods
and, for the reasons explained below,
has not proposed alternate standards for
those periods. Instead, the EPA has
proposed standards that apply at all
times, including startup and shutdown
periods. Continuous opacity and TRS
emissions monitoring are used to
indicate ongoing compliance with the
PM and TRS emission limits. In
developing proposed standards for
subpart BBa, the EPA reviewed
numerous continuous opacity and TRS
monitoring datasets that included
periods of startup and shutdown, and
the affected units will be able to comply
with the proposed standards at all
times. The EPA is also proposing a
provision that would allow enforcement
authorities to consider an alternative
compliance calculation that allows TRS
emissions to be uncorrected for O2
during startup and shutdown periods
because the O2 correction equation
could cause an otherwise-compliant
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TRS measurement to exceed the
applicable concentration emission limit
when O2 levels in the stack approach
ambient conditions.
Incinerator temperature, ESP and wet
scrubber parameter monitoring are also
required under the proposed NSPS
subpart BBa. Parameter limits apply at
all times, including during startup and
shutdown. Incinerator temperature is to
be recorded at least once every 5
minutes. Wet scrubber and ESP
operating parameters are to be recorded
at least once every 15 minutes. In
addition to specifying a 3-hour block
averaging time for incinerator
temperature monitors, the EPA is
proposing to define excess emissions as
periods where the minimum
temperature of 1200 °F is not met when
TRS emissions are not fired (i.e., periods
when an incinerator is not burning TRS
such as during warm-up and cool-down
or when an alternative control device is
used, would not be considered
violations). The ESP and scrubber
parameters are to be averaged over a 12hour block (except for ESPs with COMS,
which would have ESP parameters
averaged quarterly). To address the need
for ESPs to warm to a specified
temperature (typically above 200 °F)
before full power is applied to the
transformer-rectifier set, the EPA is
proposing to define excess emissions as
ESP parameter measurements below the
minimum requirements during times
when BLS or lime mud is fired (as
applicable) based on several responses
to the ICR indicating that mills with ESP
minimum temperature requirements
bring the ESP online before introducing
BLS or lime mud into the recovery
furnace or lime kiln, respectively. The
EPA is also proposing language that
would allow affected units to use wet
scrubber liquid flow rate (or liquid
supply pressure) to demonstrate
compliance during periods of startup
and shutdown because pressure drop is
difficult to achieve during these periods.
The EPA solicits comment on whether
the proposal to apply these standards at
all times is practicable and achievable.
In particular, the EPA notes that the
General Provisions in part 60 require
facilities to keep records of the
occurrence and duration of any startup,
shutdown or malfunction (40 CFR
60.7(b)) and either report to the EPA any
period of excess emissions that occurs
during periods of startup, shutdown or
malfunction (40 CFR 60.7(c)(2)) or
report that no excess emissions occurred
(40 CFR 60.7(c)(4)). In light of this
requirement, comments that contend
that sources cannot meet the proposed
standard during startup and shutdown
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periods should include data and other
specifics supporting this claim.
Periods of malfunction. Periods of
startup, normal operations and
shutdown are all predictable and
routine aspects of a source’s operations.
However, by contrast, ‘‘malfunction
means any sudden, infrequent, and not
reasonably preventable failure of air
pollution control equipment, process
equipment, or a process to operate in a
normal or usual manner. Failures that
are caused in part by poor maintenance
or careless operation are not
malfunctions.’’ (40 CFR 60.2). The EPA
has determined that section 111 does
not require that emissions that occur
during periods of malfunction be
factored into development of CAA
section 111 standards. Nothing in CAA
section 111 or in case law requires that
the EPA anticipate and account for the
innumerable types of potential
malfunction events in setting emission
standards. Section 111 of the CAA
provides that the EPA set standards of
performance which reflect the degree of
emission limitation achievable through
‘‘the application of the best system of
emission reduction’’ that the EPA
determines is adequately demonstrated.
Applying the concept of ‘‘the
application of the best system of
emission reduction’’ to periods during
which a source is malfunctioning
presents difficulties. The ‘‘application of
the best system of emission reduction’’
is more appropriately understood to
include operating units in such a way as
to avoid malfunctions.
Further, accounting for malfunctions
would be difficult, if not impossible,
given the myriad different types of
malfunctions that can occur across all
sources in the category and given the
difficulties associated with predicting or
accounting for the frequency, degree
and duration of various malfunctions
that might occur. As such, the
performance of units that are
malfunctioning is not ‘‘reasonably’’
foreseeable. See, e.g., Sierra Club v.
EPA, 167 F. 3d 658, 662 (D.C. Cir. 1999)
(the EPA typically has wide latitude in
determining the extent of data-gathering
necessary to solve a problem. We
generally defer to an agency’s decision
to proceed on the basis of imperfect
scientific information, rather than to
‘‘invest the resources to conduct the
perfect study.’’). See also, Weyerhaeuser
v. Costle, 590 F.2d 1011, 1058 (D.C. Cir.
1978). (‘‘In the nature of things, no
general limit, individual permit, or even
any upset provision can anticipate all
upset situations. After a certain point,
the transgression of regulatory limits
caused by ‘uncontrollable acts of third
parties,’ such as strikes, sabotage,
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operator intoxication or insanity, and a
variety of other eventualities, must be a
matter for the administrative exercise of
case-by-case enforcement discretion, not
for specification in advance by
regulation.’’). In addition, the goal of a
‘‘source that uses the best system of
emission reduction’’ is to operate in
such a way as to avoid malfunctions of
the source and accounting for
malfunctions could lead to standards
that are significantly less stringent than
levels that are achieved by a wellperforming non-malfunctioning source.
The EPA’s approach to malfunctions is
consistent with section 111 and is a
reasonable interpretation of the statute.
In the event that a source fails to
comply with the applicable CAA section
111 standards as a result of a
malfunction event, the EPA would
determine an appropriate response
based on, among other things, the good
faith efforts of the source to avoid
malfunctions and to minimize
emissions during malfunction periods,
including preventative and corrective
actions, as well as root cause analyses
to determine, correct and eliminate the
primary causes of the malfunction and
the violation resulting from the
malfunction event at issue. The EPA
would also consider whether the
source’s failure to comply with the CAA
section 111 standard was, in fact,
‘‘sudden, infrequent, not reasonably
preventable’’ and was not instead
‘‘caused in part by poor maintenance or
careless operation.’’ See 40 CFR 60.2
(definition of malfunction).
Finally, the EPA recognizes that even
equipment that is properly designed and
maintained can sometimes fail and that
such failure can sometimes cause an
exceedance of the relevant emission
standard. See, e.g., State
Implementation Plans: Response to
Petition for Rulemaking; Findings of
Excess Emissions During Periods of
Startup, Shutdown, and Malfunction;
Proposed rule, 78 FR 12460 (Feb. 22,
2013); State Implementation Plans:
Policy Regarding Excessive Emissions
During Malfunctions, Startup, and
Shutdown (Sept. 20, 1999); Policy on
Excess Emissions During Startup,
Shutdown, Maintenance, and
Malfunctions (Feb. 15, 1983). The EPA
is, therefore, proposing to add an
affirmative defense to civil penalties for
violations of emission standards that are
caused by malfunctions. (See 40 CFR
60.281a defining ‘‘affirmative defense’’
to mean, in the context of an
enforcement proceeding, a response or
defense put forward by a defendant,
regarding which the defendant has the
burden of proof, and the merits of which
are independently and objectively
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evaluated in a judicial or administrative
proceeding.) We are also proposing
other regulatory provisions to specify
the elements that are necessary to
establish this affirmative defense; the
source must prove by a preponderance
of the evidence that it has met all of the
elements set forth in 40 CFR 60.285a.
See 40 CFR 22.24. The criteria are
designed in part to ensure that the
affirmative defense is available only
where the event that causes a violation
of the emission standard meets the
narrow definition of malfunction in 40
CFR 60.2 (sudden, infrequent, not
reasonably preventable and not caused
by poor maintenance and or careless
operation). For example, to successfully
assert the affirmative defense, the source
must prove by a preponderance of the
evidence that violation ‘‘[w]as caused by
a sudden, infrequent, and unavoidable
failure of air pollution control, process
equipment, or a process to operate in a
normal or usual manner . . .’’ The
criteria also are designed to ensure that
steps are taken to correct the
malfunction, to minimize emissions in
accordance with 40 CFR 60.11(d) and to
prevent future malfunctions. For
example, the source must prove by a
preponderance of the evidence that
‘‘[r]epairs were made as expeditiously as
possible when a violation occurred’’ and
that ‘‘[a]ll possible steps were taken to
minimize the impact of the violation on
ambient air quality, the environment
and human health . . . .’’ In any
judicial or administrative proceeding,
the Administrator may challenge the
assertion of the affirmative defense and,
if the respondent has not met its burden
of proving all of the requirements in the
affirmative defense, appropriate
penalties may be assessed in accordance
with section 113 of the CAA (see also 40
CFR 22.77).
The EPA included an affirmative
defense in the proposed rule in an
attempt to balance a tension, inherent in
many types of air regulation, to ensure
adequate compliance while
simultaneously recognizing that despite
the most diligent of efforts, emission
standards may be violated under
circumstances beyond the control of the
source. The EPA must establish
emission standards that ‘‘limit the
quantity, rate, or concentration of
emissions of air pollutants on a
continuous basis.’’ 42 U.S.C. 7602(k)
(defining ‘‘emission limitation’’ and
‘‘emission standard’’). See generally,
Sierra Club v. EPA, 551 F.3d 1019, 1021
(D.C. Cir. 2008) Thus, the EPA is
required to ensure that section 111
emissions standards are continuous.
The affirmative defense for malfunction
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events meets this requirement by
ensuring that even where there is a
malfunction, the emission standard is
still enforceable through injunctive
relief. The United States Court of
Appeals for the Fifth Circuit recently
upheld the EPA’s view that an
affirmative defense provision is
consistent with section 113(e) of the
CAA. Luminant Generation Co. LLC v.
United States EPA, 2013 U.S. App.
LEXIS 6397 (5th Cir. Mar. 25, 2013)
(upholding the EPA’s approval of
affirmative defense provisions in a CAA
State Implementation Plan). While
‘‘continuous’’ standards, on the one
hand, are required, there is also case law
indicating that in many situations it is
appropriate for the EPA to account for
the practical realities of technology. For
example, in Essex Chemical v.
Ruckelshaus, 486 F.2d 427, 433 (D.C.
Cir. 1973), the D.C. Circuit
acknowledged that in setting standards
under CAA section 111 ‘‘variant
provisions’’ such as provisions allowing
for upsets during startup, shutdown and
equipment malfunction ‘‘appear
necessary to preserve the reasonableness
of the standards as a whole and that the
record does not support the ‘never to be
exceeded’ standard currently in force.’’
See also, Portland Cement Association
v. Ruckelshaus, 486 F.2d 375 (D.C. Cir.
1973). Though intervening case law
such as Sierra Club v. EPA and the CAA
1977 amendments call into question the
relevance of these cases today, they
support the EPA’s view that a system
that incorporates some level of
flexibility is reasonable. The affirmative
defense simply provides for a defense to
civil penalties for violations that are
proven to be beyond the control of the
source. By incorporating an affirmative
defense, the EPA has formalized its
approach to malfunctions. In a CWA
setting, the Ninth Circuit required this
type of formalized approach when
regulating ‘‘upsets beyond the control of
the permit holder.’’ Marathon Oil Co. v.
EPA, 564 F.2d 1253, 1272–73 (9th Cir.
1977). See also, Mont. Sulphur & Chem.
Co. v. United States EPA, 666 F.3d. 1174
(9th Cir. 2012) (rejecting industry
argument that reliance on the
affirmative defense was not adequate).
But see, Weyerhaeuser Co. v. Costle, 590
F.2d 1011, 1057–58 (D.C. Cir. 1978)
(holding that an informal approach is
adequate). The affirmative defense
provisions give the EPA the flexibility to
both ensure that its emission standards
are ‘‘continuous’’ as required by 42
U.S.C. 7602(k), and account for
unplanned upsets and thus support the
reasonableness of the standard as a
whole.
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B. What testing requirements is the EPA
proposing?
As part of an ongoing effort to
improve compliance with federal air
emission regulations, the EPA reviewed
the current testing requirements of
subpart BB and is proposing the testing
requirements for subpart BBa be
different from subpart BB in the
following ways. First, the EPA is
proposing to require repeat air
emissions performance testing once
every 5 years for facilities subject to
NSPS subpart BBa. Repeat performance
tests are already required by permitting
authorities for some facilities. Further,
the EPA believes that requiring periodic
repeat performance tests will help to
ensure that control systems are properly
maintained over time. Today’s proposal
would require repeat air emissions
testing for filterable PM, condensable
PM and TRS once every 60 months (5
years) for recovery furnaces, SDTs and
lime kilns. The EPA added condensable
PM to the list of pollutants to test to
develop a broader understanding of
condensable PM emissions from pulp
and paper combustion sources and to
determine mechanisms for reducing
condensable PM, as discussed in section
IV.B above.
Second, the EPA is proposing to
include Method 16C as another
alternative to Method 16 for measuring
emissions of TRS from sources subject
to the TRS standards in subpart BBa.
Method 16C was not available at the
time of the original NSPS and 1986
NSPS review. The method was
promulgated on July 30, 2012 (77 FR
44488).
C. What notification, reporting and
recordkeeping requirements is the EPA
proposing?
The existing subpart BB requires mills
to keep records of TRS and opacity
monitoring data along with scrubber
and incinerator operating parameter
data. The reporting requirements in the
existing subpart BB include reports of
performance tests and excess emissions.
The frequency of reporting is
semiannually as specified in 40 CFR
60.7(c).
Reporting and recordkeeping
requirements are being proposed as
separate sections for subpart BBa. Under
this proposal, owners/operators subject
to subpart BBa would be required to
keep records of all TRS and opacity
monitoring data; all scrubber,
incinerator and ESP operating parameter
data; excess emissions; and
malfunctions. A facility would be
required to report all exceedances of the
standard, including exceedances that
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are the result of a malfunction. The
proposed malfunction recordkeeping
requirements would provide pulp and
paper companies with some of the
information required to support the
assertion of an affirmative defense in the
event of a violation due to malfunction.
Under this proposal, owners/
operators would be required to report all
performance tests, results and excess
emissions. The frequency of reporting
for subpart BBa would be semiannually,
the same as for subpart BB, and
consistent with the NESHAP
requirement. Further, we are proposing
a malfunction report to provide
information on each type of malfunction
which occurred during the reporting
period and which caused or may have
caused an exceedance of an emission
limit.
The proposed subpart BBa also
includes a requirement for electronic
reporting of performance test data, as
discussed below.
Electronic Reporting Tool. In this
proposal, the EPA is describing a
process to increase the ease and
efficiency of performance test data
submittal while improving data
accessibility. Specifically, the EPA is
proposing that owners and operators of
kraft pulp mills submit electronic copies
of required performance test and
performance evaluation reports by
direct computer-to-computer electronic
transfer using EPA-provided software.
The direct computer-to-computer
electronic transfer is accomplished
through the EPA’s CDX using the
CEDRI. The Central Data Exchange is
the EPA’s portal for submittal of
electronic data. The EPA-provided
software is called the ERT which is used
to generate electronic reports of
performance tests and evaluations. The
ERT generates an electronic report
package which will be submitted using
the CEDRI. The submitted report
package will be stored in the CDX
archive (the official copy of record) and
the EPA’s public database called
WebFIRE. All stakeholders will have
access to all reports and data in
WebFIRE and accessing these reports
and data will be very straightforward
and easy (see the WebFIRE Report
Search and Retrieval link at https://
cfpub.epa.gov/webfire/index.cfm?
action=fire.searchERTSubmission). A
description and instructions for use of
the ERT can be found at https://www.
epa.gov/ttn/chief/ert/ and
CEDRI can be accessed through the CDX
Web site (www.epa.gov/cdx). A
description of the WebFIRE database is
available at: https://cfpub.epa.gov/
oarweb/index.cfm?action=fire.main.
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The proposal to submit performance
test data electronically to the EPA
applies only to those performance tests
conducted using test methods that are
supported by the ERT. The ERT
supports most of the commonly used
EPA reference methods. A listing of the
pollutants and test methods supported
by the ERT is available at: https://www.
epa.gov/ttn/chief/ert/.
We believe that industry would
benefit from this proposed approach to
electronic data submittal. Specifically,
by using this approach, industry will
save time in the performance test
submittal process. Additionally, the
standardized format that the ERT uses
allows sources to create a more
complete test report resulting in less
time spent on data backfilling if a source
failed to include all data elements
required to be submitted. Also through
this proposal, industry may only need to
submit a report once to meet the
requirements of the applicable subpart
because stakeholders can readily access
these reports from the WebFIRE
database. This also benefits industry by
cutting back on recordkeeping costs as
the performance test reports that are
submitted to the EPA using CEDRI are
no longer required to be retained in hard
copy, thereby, reducing staff time
needed to coordinate these records.
Since the EPA will already have
performance test data in hand, another
benefit to industry is that fewer or less
substantial data collection requests in
conjunction with prospective required
residual risk assessments or technology
reviews will be needed. This would
result in a decrease in staff time needed
to respond to data collection requests.
State, local and tribal air pollution
control agencies may also benefit from
having electronic versions of the reports
they are now receiving. For example,
these agencies may be able to conduct
a more streamlined and accurate review
of electronic data submitted to them.
For example, the ERT would allow for
an electronic review process, rather than
a manual data assessment, therefore,
making review and evaluation of the
source provided data and calculations
easier and more efficient. In addition,
the public stands to benefit from
electronic reporting of emissions data
because the electronic data will be
easier for the public to access. How the
air emissions data are collected,
accessed and reviewed will be more
transparent for all stakeholders.
One major advantage of the proposed
submittal of performance test data
through the ERT is a standardized
method to compile and store much of
the documentation required to be
reported by this rule. The ERT clearly
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states what testing information would
be required by the test method and has
the ability to house additional data
elements that might be required by a
delegated authority.
In addition the EPA must have
performance test data to conduct
effective reviews of CAA section 111
standards, as well as for many other
purposes including compliance
determinations, emission factor
development and annual emission rate
determinations. In conducting these
required reviews, the EPA has found it
ineffective and time consuming, not
only for us, but also for regulatory
agencies and source owners and
operators, to locate, collect, and submit
performance test data. In recent years,
though, stack testing firms have
typically collected performance test data
in electronic format, making it possible
to move to an electronic data submittal
system that would increase the ease and
efficiency of data submittal and improve
data accessibility.
A common complaint heard from
industry and regulators is that emission
factors are outdated or not
representative of a particular source
category. With timely receipt and
incorporation of data from most
performance tests, the EPA would be
able to ensure that emission factors,
when updated, represent the most
current range of operational practices.
Finally, another benefit of the proposed
data submittal to WebFIRE
electronically is that these data would
greatly improve the overall quality of
existing and new emissions factors by
supplementing the pool of emissions
test data for establishing emissions
factors.
In summary, in addition to supporting
regulation development, control strategy
development and other air pollution
control activities, having an electronic
database populated with performance
test data would save industry, state,
local, tribal agencies, and the EPA
significant time, money, and effort
while also improving the quality of
emission inventories and air quality
regulations.
D. Other Miscellaneous Differences
Between the Proposed Subpart BBa and
the Current Subpart BB
The following lists additional, minor
differences between the current subpart
BB NSPS and the proposed rule BBa.
This list includes proposed rule
differences that address editorial and
other corrections.
(1) § 60.17 incorporates by reference
ANSI/ASME PTC 19.10–1981;
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(2) Alphabetized definitions and
removed paragraph numbers in
§ 60.281a;
(3) Definitions for affirmative defense,
condensable PM, filterable PM, and
monitoring system malfunction in
§ 60.281a;
(4) Text makes clear that the PM
emission limits in § 60.282a and the
Method 5 PM emission test in § 60.285a
actually refer to filterable PM, to avoid
confusion with the inclusion of Method
202 condensable PM testing; and
(5) Referenced the specific appendices
in parts 51 and 60 for EPA test methods
cited in § 60.285a.
(6) Used ‘‘must’’ instead of ‘‘shall’’
throughout subpart BBa consistent with
plain language guidance.
(7) The span of O2 monitoring systems
is 21 percent instead of 25 percent in
§ 60.284a so air can be used instead of
a calibration gas in span checks.
(8) Text makes clear that only ‘‘one
of’’ the conditions in § 60.283a(1) needs
to be met.
(9) Mentioned performance
specifications 1 and 5 in § 60.284a(a)(1)
and (2) in addition to § 60.284a(f).
VI. Summary of Cost, Environmental,
Energy, and Economic Impacts of These
Proposed Standards
In setting standards, the CAA requires
us to consider alternative emission
control approaches, taking into account
the estimated costs as well as impacts
on energy, solid waste and other effects.
A. What are the impacts for new,
modified, and reconstructed emission
units at kraft pulp mills?
The EPA is presenting estimates of the
impacts for the proposed 40 CFR part
60, subpart BBa that revises the
performance standards for new,
modified, or reconstructed emission
units at kraft pulp mills. The impacts
presented in this section are expressed
as incremental differences between the
impacts of emission units complying
with the proposed subpart BBa and the
baseline (NSPS subpart BB or NESHAP
subpart MM) requirements for these
sources. The impacts are presented for
emission units at kraft pulp mills that
commence construction, reconstruction
or modification over the 5 years
following proposal of the revised NSPS
(subpart BBa). Costs are based on the
third quarter of 2012. The analyses and
the documents referenced below can be
found in the docket for this proposed
rulemaking.
In order to determine the incremental
impacts of this proposed rule, the EPA
first projected the number of new,
modified, or reconstructed emission
units that would become subject to
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regulation during the 5-year period after
proposal of subpart BBa. Extrapolating
from the number of recovery furnaces,
SDTs and lime kilns that have been
constructed, modified, or reconstructed
during the 10-year period preceding the
base-year 2009 pulp and paper ICR
conducted in 2011 (1999 to 2009), an
estimated 19 emission units (8 recovery
furnaces, 8 SDTs and 3 lime kilns) at 10
kraft pulp mills are expected to be
constructed, modified, or reconstructed
in the 5-year period after proposal of
subpart BBa (2013 to 2018). For further
detail on the methodology of these
calculations, see the memorandum,
Projections of the Number of New,
Modified, and Reconstructed Emission
Units for the Kraft Pulp Mill NSPS
Review, in the docket for this proposed
rulemaking.
The proposed subpart BBa emission
limits reflect the performance of control
technologies currently in use by the
industry. The proposed NSPS PM and
TRS limits under subpart BBa for
modified emission units and the
proposed NSPS TRS limits under
subpart BBa for new and reconstructed
emission units are the same as the
subpart BB limits. Consequently, there
are no emission control costs or
emissions reductions associated with
these proposed requirements. The
proposed NSPS PM limits under subpart
BBa for new and reconstructed emission
units are the same as the PM limits
under the NESHAP (subpart MM) for
new sources. As a result, the air
pollution control systems that these
sources would install to meet the
NESHAP (subpart MM) limits could be
used to meet the proposed NSPS PM
limits, with no additional emission
control cost or emissions reduction.
There are differences in the testing,
monitoring, reporting and
recordkeeping requirements under
subpart BB and the proposed subpart
BBa that would result in increased
costs. The additional testing
requirements for recovery furnaces,
SDTs and lime kilns under subpart BBa
include initial testing for condensable
PM and 5-year repeat testing for
filterable PM, condensable PM and TRS,
and sources would need to submit
documentation of these additional tests.
While the continuous monitoring
requirements for opacity and wet
scrubbers in subpart BBa are already
incurred at baseline (resulting in zero
incremental cost), subpart BBa would
restrict use of the TRS monitoring
allowances to an upper ppmdv limit
which would have an associated cost.
Additional monitoring costs would also
be incurred for ESP parameter
monitoring. The recordkeeping and
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reporting requirements for subpart BBa
would include records of the occurrence
and duration of startup and shutdown
and the inclusion of records of a failure
to meet a standard in otherwise required
periodic reports.
The EPA estimates that the total
increase in nationwide annual cost
associated with this proposed rule is
$389,900 for the emission units
projected to be constructed, modified, or
reconstructed between 2013 and 2018.
The methodology is detailed in the
memorandum, Emissions Inventory for
Kraft Pulp Mills and Costs/Impacts of
the Section 111(b) Review of the Kraft
Pulp Mills NSPS, in the docket for this
proposed rulemaking.
B. What are the secondary impacts for
new, modified, and reconstructed
emission units at kraft pulp mills?
Indirect or secondary air emissions
impacts are impacts that would result
from the increased electricity usage
associated with the operation of control
devices (i.e., increased secondary
emissions of criteria pollutants from
power plants). Energy impacts consist of
the electricity and steam needed to
operate control devices and other
equipment that would be required
under this proposed rule. No additional
control devices or other equipment are
expected to be needed to meet the
proposed NSPS requirements beyond
those that would already be installed to
meet the baseline requirements for these
emission units. Thus, no secondary
impacts are expected.
C. What are the economic impacts for
new, modified, and reconstructed
emission units at kraft pulp mills?
The EPA performed an economic
impact analysis that estimates changes
in prices and output for emission units
nationally using the annual compliance
costs estimated for this proposed rule.
All estimates are for the fifth year after
proposal since this is the year for which
the compliance cost impacts are
estimated. The proposed action is not
expected to induce measurable changes
in the average national price and
production of pulp and paper products.
Hence, the overall economic impact of
this NSPS should be minimal on the
affected industries and their consumers.
For more information, please refer to the
memorandum, Economic Impact
Analysis for the Section 111(b) Review
of the Kraft Pulp Mills New Source
Performance Standards Subpart BB, in
the docket for this proposed rulemaking.
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VII. Statutory and Executive Order
Reviews
A. Executive Order 12866: Regulatory
Planning and Review and Executive
Order 13563: Improving Regulation and
Regulatory Review
This action is not a ‘‘significant
regulatory action’’ under the terms of
Executive Order 12866 (58 FR 51735,
October 4, 1993) and is therefore not
subject to review under Executive
Orders 12866 and 13563 (76 FR 3821,
January 21, 2011).
The EPA prepared an analysis of the
potential costs and benefits associated
with this action. This analysis is
contained in the memorandum,
Economic Impact Analysis for the
Section 111(b) Review of the Kraft Pulp
Mills New Source Performance
Standards Subpart BB. A copy of the
analysis is available in the docket for
this action.
B. Paperwork Reduction Act
The information collection
requirements in this proposed rule have
been submitted for approval to OMB
under the Paperwork Reduction Act, 44
U.S.C. 3501 et seq. The ICR document
prepared by the EPA has been assigned
the EPA ICR number 2485.01.
These proposed revisions to the NSPS
for kraft pulp mills for future affected
sources include different emission
limits and continuous monitoring
requirements and additional
performance testing from what is in
subpart BB. The additional performance
testing requirements for recovery
furnaces, SDTs, and lime kilns include
initial testing for condensable PM, and
5-year repeat testing for filterable PM,
condensable PM and TRS. The proposed
monitoring requirements include a
different opacity limit and monitoring
allowance for recovery furnaces,
restriction of the monitoring allowances
for TRS to an upper concentration limit,
continuous opacity monitoring for lime
kilns equipped with ESPs and
continuous ESP parameter monitoring
for recovery furnaces and lime kilns
equipped with ESPs. These testing and
monitoring requirements are in addition
to the initial performance testing and
continuous monitoring requirements
described in section III.B of this
preamble which are required under the
current subpart BB.
The recordkeeping and reporting
requirements associated with these
testing and monitoring provisions are
specifically authorized by CAA section
114 (42 U.S.C. 7414). All information
submitted to the EPA pursuant to the
recordkeeping and reporting
requirements for which a claim of
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confidentiality is made is safeguarded
according to the EPA policies set forth
in 40 CFR part 2, subpart B.
When a malfunction occurs, sources
must report it according to the
applicable reporting requirements of 40
CFR part 60, subpart BBa. An
affirmative defense to civil penalties for
violations of emission standard that are
caused by malfunctions is available to a
source if it can demonstrate that certain
criteria and requirements are satisfied.
In addition, the source must meet
certain notification and reporting
requirements. For example, the source
must prepare a written root cause
analysis and submit a written report to
the Administrator documenting that it
has met the conditions and
requirements for assertion of the
affirmative defense.
For this rule, the EPA is considering
the affirmative defense in its estimate of
burden in the ICR. To provide the
public with an estimate of the relative
magnitude of the burden associated
with an assertion of the affirmative
defense position adopted by a source,
the EPA has provided administrative
adjustments to the ICR that shows what
the notification, recordkeeping and
reporting requirements associated with
the assertion of the affirmative defense
might entail. The EPA’s estimate for the
required notification, reports and
records, including the root cause
analysis associated with a single
incident totals approximately $3,375,
and is based on the time and effort
required of a source to review relevant
data, interview plant employees and
document the events surrounding a
malfunction that has caused a violation
of an emission limit. The estimate also
includes time to produce and retain the
record and reports for submission to the
EPA.
The EPA provides this illustrative
estimate of this burden because these
costs are only incurred if there has been
a violation and a source chooses to take
advantage of the affirmative defense.
Given the variety of circumstances
under which malfunctions could occur,
as well as differences among sources’
operation and maintenance practices,
the EPA cannot reliably predict the
severity and frequency of malfunctionrelated excess emissions events for a
particular source. It is important to note
that the EPA has no basis currently for
estimating the number of malfunctions
that would qualify for an affirmative
defense. Current historical records
would be an inappropriate basis, as
source owners or operators previously
operated their facilities in recognition
that they were exempt from the
requirement to comply with emissions
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standards during malfunctions. Of the
number of violation events reported by
source operators, only a small number
would be expected to result from a
malfunction (based on the definition of
a malfunction in 40 CFR 60.2), and only
a subset of violations caused by
malfunctions would result in the source
choosing to assert the affirmative
defense. Thus, the EPA believes the
number of instances in which source
operators might be expected to avail
themselves of the affirmative defense
will be extremely small.
For this reason, the EPA estimates no
more than two such occurrences for all
sources subject to 40 CFR part 60,
subpart BBa over the 3-year period
covered by the ICR. The EPA expects to
gather information on such events in the
future and will revise this estimate as
better information becomes available.
The annual burden for this
information collection averaged over the
first 3 years of this ICR is estimated to
total 1,905 labor-hours per year at a cost
of $186,324/yr. The annualized capital
costs are estimated at $411,300 per year.
The annual O&M costs are $155,880.
The total annualized capital and O&M
costs are $567,180 per year. Burden is
defined at 5 CFR 1320.3(b).
An agency may not conduct or
sponsor, and a person is not required to
respond to, a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for the EPA’s regulations in 40
CFR are listed in 40 CFR part 9.
To comment on the agency’s need for
this information, the accuracy of the
provided burden estimates and any
suggested methods for minimizing
respondent burden, the EPA has
established a public docket for this rule,
which includes this ICR, under Docket
ID Number EPA–HQ–OAR–2012–0640.
Submit any comments related to the ICR
to the EPA and OMB. See ADDRESSES
section at the beginning of this notice
for where to submit comments to the
EPA. Send comments to OMB at the
Office of Information and Regulatory
Affairs, Office of Management and
Budget, 725 17th Street NW.,
Washington, DC 20503, Attention: Desk
Office for the EPA. Since OMB is
required to make a decision concerning
the ICR between 30 and 60 days after
May 23, 2013, a comment to OMB is
best assured of having its full effect if
OMB receives it by June 24, 2013. The
final rule will respond to any OMB or
public comments on the information
collection requirements contained in
this proposal.
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C. Regulatory Flexibility Act
The Regulatory Flexibility Act
generally requires an agency to prepare
a regulatory flexibility analysis of any
rule subject to notice and comment
rulemaking requirements under the
Administrative Procedure Act or any
other statute unless the agency certifies
that this rule will not have a significant
economic impact on a substantial
number of small entities (SISNOSE).
Small entities include small businesses,
small organizations and small
governmental jurisdictions.
For purposes of assessing the impacts
of this rule on small entities, small
entity is defined as: (1) A small business
as defined by the Small Business
Administration’s regulations at 13 CFR
121.201; (2) a small governmental
jurisdiction that is a government of a
city, county, town, school district or
special district with a population of less
than 50,000; and (3) a small
organization that is any not-for-profit
enterprise which is independently
owned and operated and is not
dominant in its field.
After considering the economic
impacts of this proposed rule on small
entities, I certify that this action will not
have a SISNOSE. This certification is
based on the economic impact of this
action to all affected small entities. Only
two small entities may be impacted by
this proposed rule. The EPA estimates
that all affected small entities will have
annualized costs of less than 0.1 percent
of their sales. The EPA concludes that
there is no SISNOSE for this rule.
For more information on the small
entity impacts associated with this
proposed rule, please refer to the
Economic Impact and Small Business
Analyses in the public docket. Although
this proposed rule would not have a
SISNOSE, the EPA nonetheless tried to
reduce the impact of this proposed rule
on small entities. When developing
these proposed standards, the EPA took
special steps to ensure that the burdens
imposed on small entities were
minimal. The EPA conducted several
meetings with the industry trade
association to discuss regulatory options
and the corresponding burden on
industry, such as recordkeeping and
reporting, and impacts on existing
sources that are modified. The EPA
continues to be interested in the
potential impacts of the proposed rule
on small entities and welcome
comments on issues related to such
impacts.
D. Unfunded Mandates Reform Act
This rule does not contain a federal
mandate that may result in expenditures
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of $100 million or more for state, local
and tribal governments, in the aggregate,
or to the private sector in any 1 year.
This proposed rule is not expected to
impact state, local or tribal
governments. The nationwide
annualized cost of this proposed rule for
affected industrial sources is estimated
to be $389,900/yr. Thus, this rule is not
subject to the requirements of sections
202 and 205 of the UMRA.
This rule is also not subject to the
requirements of section 203 of UMRA
because it contains no regulatory
requirements that might significantly or
uniquely affect small governments. This
rule will not apply to such governments
and will not impose any obligations
upon them.
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E. Executive Order 13132: Federalism
This action does not have federalism
implications. It will not have substantial
direct effects on the states, on the
relationship between the national
government and the states or on the
distribution of power and
responsibilities among the various
levels of government, as specified in
Executive Order 13132. None of the
facilities subject to this action are
owned or operated by state governments
and nothing in this proposal will
supersede state regulations. Thus,
Executive Order 13132 does not apply
to this proposed rule. In the spirit of
Executive Order 13132, and consistent
with the EPA policy to promote
communications between the EPA and
state and local governments, the EPA
specifically solicits comment on this
proposed rule from state and local
officials.
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
This action does not have tribal
implications, as specified in Executive
Order 13175 (65 FR 67249, November 9,
2000). It will not have substantial direct
effects on tribal governments, on the
relationship between the federal
government and Indian tribes or on the
distribution of power and
responsibilities between the federal
government and Indian tribes, as
specified in Executive Order 13175.
This proposed rule imposes
requirements on owners and operators
of kraft pulp mills and not tribal
governments. The EPA does not know of
any kraft pulp mills owned or operated
by Indian tribal governments. However,
if there are any, the effect of this
proposed rule on communities of tribal
governments would not be unique or
disproportionate to the effect on other
communities. Thus, Executive Order
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H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution or Use
This action is not a ‘‘significant
energy action’’ as defined in Executive
Order 13211 (66 FR 28355 (May 22,
2001)), because it is not a significant
regulatory action under Executive Order
12866.
of Method 9). This rule currently
provides the use of continuous opacity
monitors as an alternate to Method 9;
therefore the EPA has decided not to use
ASTM D7520–09 in this rulemaking.
The second, ANSI/ASME PTC 19–10–
1981–Part 10, is an alternative to
Method 16A (see part 60, appendix A–
6 for a description of Method 16A). The
EPA is incorporating this VCS as an
alternative to Method 3B above, but is
not incorporating it as an alternative to
Method 16A because it is an alternate
for only the manual portion and not the
instrumental portion of Method 16A.
Given that sources are already allowed
four EPA methods for measuring TRS
(Methods 16, 16A, 16B and 16C), and
that the VCS is only partially applicable,
the EPA has decided not to use this VCS
in this rulemaking. See the docket for
this proposed rule for the reasons for
these determinations.
The EPA welcomes comments on this
aspect of the proposed rulemaking and
specifically invites the public to identify
potentially applicable VCS and to
explain why such standards should be
used in this regulation.
I. National Technology Transfer and
Advancement Act
Section 12(d) of the NTTAA of 1995,
Public Law 104–113 (15 U.S.C. 272
note), directs the EPA to use VCS in its
regulatory activities unless to do so
would be inconsistent with applicable
law or otherwise impractical. Voluntary
consensus standards are technical
standards (e.g., materials specifications,
test methods, sampling procedures,
business practices) that are developed or
adopted by VCS bodies. The NTTAA
directs the EPA to provide Congress,
through OMB, explanations when the
Agency decides not to use available and
applicable VCS.
This proposed rulemaking involves
technical standards. The EPA proposes
to use one VCS in this proposed rule.
The VCS, ASME PTC 19.10–1981, ‘‘Flue
and Exhaust Gas Analyses,’’ is cited in
this proposed rule for its manual
method of measuring the content of the
exhaust gas as an acceptable alternative
to EPA Method 3B of 40 CFR part 60,
appendix A–2. This standard is
available at https://www.asme.org or by
mail at the American Society of
Mechanical Engineers (ASME), P.O. Box
2900, Fairfield, NJ 07007–2900; or at
Global Engineering Documents, Sales
Department, 15 Inverness Way East,
Englewood, CO 80112.
The EPA has identified two other VCS
as being potentially applicable to this
proposed rule. The first, ASTM D7520–
09, is an alternative to Method 9 (see
part 60, appendix A–4 for a description
J. Executive Order 12898: Federal
Actions To Address Environmental
Justice in Minority Populations and
Low-Income Populations
Executive Order 12898 (59 FR 7629,
February 16, 1994) establishes federal
executive policy on environmental
justice. Its main provision directs
federal agencies, to the greatest extent
practicable and permitted by law, to
make environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects of their programs,
policies and activities on minority
populations and low-income
populations in the United States.
The EPA has concluded that it is not
practicable to determine whether there
would be disproportionately high and
adverse human health or environmental
effects on minority, low income or
indigenous populations from this
proposed rule as it is unknown where
new facilities will be located and the
EPA does not expect new facilities to be
built. However, the agency has reviewed
the areas surrounding all existing kraft
pulp mills to determine if there is an
overrepresentation of minority, low
income or indigenous populations near
the sources such that they may currently
face disproportionate risks from
pollutants.
To gain a better understanding of the
source category and near source
populations, the EPA conducted a
demographic analysis on the source
13175 does not apply to this action. The
EPA specifically solicits additional
comment on this proposed rule from
tribal officials.
G. Executive Order 13045: Protection of
Children From Environmental Health
and Safety Risks
The EPA interprets Executive Order
13045 (62 F.R. 19885, April 22, 1997) as
applying to those regulatory actions that
concern health or safety risks, such that
the analysis required under section 5–
501 of the Executive Order has the
potential to influence the regulation.
This action is not subject to Executive
Order 13045 because it is based solely
on technology performance.
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category for this rulemaking. This
analysis only gives some indication of
the prevalence of subpopulations that
may be exposed to air pollution from
the sources and, therefore, would be
those populations that may be expected
to benefit most from this regulation; it
does not identify the demographic
characteristics of the most highly
affected individuals or communities,
nor does it quantify the level of risk
faced by those individuals or
communities. The data show that most
demographic categories were below or
within 20 percent of their corresponding
national averages except for the African
American population percentage within
3 miles of any source potentially
affected by this rulemaking. This
segment of the population exceeds the
national average by 5 percentage points
(18 percent vs. 13 percent), or plus 38
percent. There is no indication that this
segment of the population faces an
unacceptable risk from emissions from
these sources. However, the additional
information that will be collected from
the increase in testing requirements is
expected to better inform the agency of
the emissions associated with this
source category. This will ensure better
compliance with this rule, and will
result in this rule being more protective
of human health. The demographic
analysis results and the details
concerning their development are
presented in the September 18, 2012,
memorandum titled, Environmental
Justice Review: Kraft Pulp Mills NSPS, a
copy of which is available in the docket
for this action (EPA–HQ–OAR–2012–
0640).
List of Subjects in 40 CFR Part 60
Environmental protection,
Administrative practice and procedure,
Air pollution control, Incorporation by
reference, Intergovernmental relations,
Reporting and recordkeeping
requirements.
Dated: May 14, 2013.
Bob Perciasepe,
Acting EPA Administrator.
40 CFR part 60 is proposed to be
amended as follows:
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PART 60—STANDARDS OF
PERFORMANCE FOR NEW
STATIONARY SOURCES
1. The authority citation for part 60
continues to read as follows:
■
Authority: 42 U.S.C. 7401 et seq.
Subpart A—[Amended]
2. Section 60.17 is amended by
revising paragraph (h)(4) to read as
follows:
■
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§ 60.17
Incorporations by reference.
*
*
*
*
*
(h) * * *
(4) ANSI/ASME PTC 19.10–1981,
Flue and Exhaust Gas Analyses [Part 10,
Instruments and Apparatus], (Issued
August 31, 1981), IBR approved for
§ 60.56c(b), § 60.63(f), § 60.104a(d), (h),
(i), and (j), § 60.105a(d), (f), and (g),
§ 60.106(e), § 60.106a(a), § 60.107a(a),
(c), and (e), § 60.285a(f), tables 1 and 3
of subpart EEEE, tables 2 and 4 of
subpart FFFF, table 2 of subpart JJJJ,
§ 60.2145(s), § 60.2145(t), § 60.2710(s),
§ 60.2710(t), § 60.2710(w), § 60.2730(q),
§ 60.4415(a), § 60.4900(b), § 60.5220(b),
tables 1 and 2 to subpart LLLL, tables 2
and 3 to subpart MMMM, § 60.5406(c),
and § 60.5413(b).
*
*
*
*
*
■ 3. Section 60.280 is amended by
revising paragraph (b) to read as follows:
§ 60.280 Applicability and designation of
affected facility.
*
*
*
*
*
(b) Except as noted in
§ 60.283(a)(1)(iv), any facility under
paragraph (a) of this section that
commences construction,
reconstruction, or modification after
September 24, 1976, and on or before
May 23, 2013 is subject to the
requirements of this subpart. Any
facility under paragraph (a) of this
section that commences construction,
reconstruction, or modification after
May 23, 2013 is subject to the
requirements of subpart BBa of this part.
■ 4. Add subpart BBa to read as follows:
Subpart BBa—Standards of
Performance for Kraft Pulp Mill
Affected Sources for Which
Construction, Reconstruction, or
Modification Commenced After May 23,
2013
Sec.
60.280a Applicability and designation of
affected facility.
60.281a Definitions.
60.282a Standard for filterable particulate
matter.
60.283a Standard for total reduced sulfur
(TRS).
60.284a Monitoring of emissions and
operations.
60.285a Test methods and procedures.
60.286a Affirmative defense for violations
of emission standards during
malfunction.
60.287a Recordkeeping.
60.288a Reporting.
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Subpart BBa—Standards of
Performance for Kraft Pulp Mill
Affected Sources for Which
Construction, Reconstruction, or
Modification Commenced After May 23,
2013
§ 60.280a Applicability and designation of
affected facility.
(a) The provisions of this subpart are
applicable to the following affected
facilities in kraft pulp mills: Digester
system, brown stock washer system,
multiple-effect evaporator system,
recovery furnace, smelt dissolving tank,
lime kiln, and condensate stripper
system. In pulp mills where kraft
pulping is combined with neutral sulfite
semichemical pulping, the provisions of
this subpart are applicable when any
portion of the material charged to an
affected facility is produced by the kraft
pulping operation.
(b) Except as noted in
§ 60.283a(a)(1)(iv), any facility under
paragraph (a) of this section that
commences construction,
reconstruction, or modification after
May 23, 2013, is subject to the
requirements of this subpart.
§ 60.281a
Definitions.
As used in this subpart, all terms not
defined herein must have the same
meaning given them in the Act and in
subpart A of this part.
Affirmative defense means, in the
context of an enforcement proceeding, a
response or defense put forward by a
defendant, regarding which the
defendant has the burden of proof, and
the merits of which are independently
and objectively evaluated in a judicial
or administrative proceeding.
Black liquor oxidation system means
the vessels used to oxidize, with air or
oxygen, the black liquor, and associated
storage tank(s).
Black liquor solids (BLS) means the
dry weight of the solids which enter the
recovery furnace in the black liquor.
Brown stock washer system means
brown stock washers and associated
knotters, vacuum pumps, and filtrate
tanks used to wash the pulp following
the digester system. Diffusion washers
are excluded from this definition.
Condensable particulate matter, for
purposes of this subpart, means
particulate matter measured by EPA
Method 202 of Appendix M of part 51
of this chapter that is vapor phase at
stack conditions, but condenses and/or
reacts upon cooling and dilution in the
ambient air to form solid or liquid PM
immediately after discharge from the
stack.
Condensate stripper system means a
column, and associated condensers,
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used to strip, with air or steam, TRS
compounds from condensate streams
from various processes within a kraft
pulp mill.
Cross recovery furnace means a
furnace used to recover chemicals
consisting primarily of sodium and
sulfur compounds by burning black
liquor which on a quarterly basis
contains more than 7 weight percent of
the total pulp solids from the neutral
sulfite semichemical process and has a
green liquor sulfidity of more than 28
percent.
Digester system means each
continuous digester or each batch
digester used for the cooking of wood in
white liquor, and associated flash
tank(s), blow tank(s), chip steamer(s),
and condenser(s).
Filterable particulate matter, for
purposes of this subpart, means
particulate matter measured by EPA
Method 5 of Appendix A–3 of this part.
Green liquor sulfidity means the
sulfidity of the liquor which leaves the
smelt dissolving tank.
Kraft pulp mill means any stationary
source which produces pulp from wood
by cooking (digesting) wood chips in a
water solution of sodium hydroxide and
sodium sulfide (white liquor) at high
temperature and pressure. Regeneration
of the cooking chemicals through a
recovery process is also considered part
of the kraft pulp mill.
Lime kiln means a unit used to calcine
lime mud, which consists primarily of
calcium carbonate, into quicklime,
which is calcium oxide.
Monitoring system malfunction means
a sudden, infrequent, not reasonably
preventable failure of the monitoring
system to provide valid data.
Monitoring system failures that are
caused in part by poor maintenance or
careless operation are not malfunctions.
The owner or operator is required to
implement monitoring system repairs in
response to monitoring system
malfunctions or out-of-control periods,
and to return the monitoring system to
operation as expeditiously as
practicable.
Multiple-effect evaporator system
means the multiple-effect evaporators
and associated condenser(s) and
hotwell(s) used to concentrate the spent
cooking liquid that is separated from the
pulp (black liquor).
Neutral sulfite semichemical pulping
operation means any operation in which
pulp is produced from wood by cooking
(digesting) wood chips in a solution of
sodium sulfite and sodium bicarbonate,
followed by mechanical defibrating
(grinding).
Recovery furnace means either a
straight kraft recovery furnace or a cross
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recovery furnace, and includes the
direct-contact evaporator for a directcontact furnace.
Smelt dissolving tank means a vessel
used for dissolving the smelt collected
from the recovery furnace.
Straight kraft recovery furnace means
a furnace used to recover chemicals
consisting primarily of sodium and
sulfur compounds by burning black
liquor which on a quarterly basis
contains 7 weight percent or less of the
total pulp solids from the neutral sulfite
semichemical process or has green
liquor sulfidity of 28 percent or less.
Total reduced sulfur (TRS) means the
sum of the sulfur compounds hydrogen
sulfide, methyl mercaptan, dimethyl
sulfide, and dimethyl disulfide that are
released during the kraft pulping
operation and measured by Method 16
of Appendix A–6 of this part.
§ 60.282a Standard for filterable
particulate matter.
(a) On and after the date on which the
performance test required to be
conducted by § 60.8 is completed, no
owner or operator subject to the
provisions of this subpart must cause to
be discharged into the atmosphere:
(1) From any modified recovery
furnace any gases which:
(i) Contain filterable particulate
matter in excess of 0.10 g/dscm (0.044
gr/dscf) corrected to 8 percent oxygen.
(ii) Exhibit 20 percent opacity or
greater, where an electrostatic
precipitator (ESP) emission control
device is used.
(2) From any new or reconstructed
recovery furnace any gases which:
(i) Contain filterable particulate
matter in excess of 0.034 g/dscm (0.015
gr/dscf) corrected to 8 percent oxygen.
(ii) Exhibit 20 percent opacity or
greater, where an ESP emission control
device is used.
(3) From any modified or
reconstructed smelt dissolving tank, or
from any new smelt dissolving tank that
is not associated with a new or
reconstructed recovery furnace subject
to the provisions of paragraph (a)(2) of
this section, any gases which contain
filterable particulate matter in excess of
0.1 g/kg black liquor solids (dry weight)
[0.2 lb/ton black liquor solids (dry
weight)].
(4) From any new smelt dissolving
tank associated with a new or
reconstructed recovery furnace subject
to the provisions of paragraph (a)(2) of
this section, any gases which contain
filterable particulate matter in excess of
0.060 g/kg black liquor solids (dry
weight) [0.12 lb/ton black liquor solids
(dry weight)].
(5) From any modified lime kiln any
gases which:
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(i) Contain filterable particulate
matter in excess of 0.15 g/dscm (0.064
gr/dscf) corrected to 10 percent oxygen.
(ii) Exhibit 20 percent opacity or
greater, where an ESP emission control
device is used.
(6) From any new or reconstructed
lime kiln any gases which:
(i) Contain filterable particulate
matter in excess of 0.023 g/dscm (0.010
gr/dscf) corrected to 10 percent oxygen.
(ii) Exhibit 20 percent opacity or
greater, where an ESP emission control
device is used.
(b) The standards in this section apply
at all times.
(c) The exemptions to opacity
standards under 40 CFR 60.11(c) do not
apply to subpart BBa.
§ 60.283a
(TRS).
Standard for total reduced sulfur
(a) On and after the date on which the
performance test required to be
conducted by § 60.8 is completed, no
owner or operator subject to the
provisions of this subpart must cause to
be discharged into the atmosphere:
(1) From any digester system, brown
stock washer system, multiple-effect
evaporator system, or condensate
stripper system any gases which contain
TRS in excess of 5 ppm by volume on
a dry basis, corrected to 10 percent
oxygen, unless one of the following
conditions are met:
(i) The gases are combusted in a lime
kiln subject to the provisions of either
paragraph (a)(5) of this section or
§ 60.283(a)(5) of subpart BB of this part;
or
(ii) The gases are combusted in a
recovery furnace subject to the
provisions of either paragraphs (a)(2) or
(a)(3) of this section or § 60.283(a)(2) or
(a)(3) of subpart BB of this part; or
(iii) The gases are combusted with
other waste gases in an incinerator or
other device, or combusted in a lime
kiln or recovery furnace not subject to
the provisions of this subpart (or
subpart BB of this part), and are
subjected to a minimum temperature of
650 °C (1200 °F) for at least 0.5 second;
or
(iv) It has been demonstrated to the
Administrator’s satisfaction by the
owner or operator that incinerating the
exhaust gases from a new, modified, or
reconstructed brown stock washer
system is technologically or
economically unfeasible. Any exempt
system will become subject to the
provisions of this subpart if the facility
is changed so that the gases can be
incinerated.
(v) The gases from the digester
system, brown stock washer system, or
condensate stripper system are
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controlled by a means other than
combustion. In this case, this system
must not discharge any gases to the
atmosphere which contain TRS in
excess of 5 ppm by volume on a dry
basis, uncorrected for oxygen content.
(vi) The uncontrolled exhaust gases
from a new, modified, or reconstructed
digester system contain TRS less than
0.005 g/kg air dried pulp (ADP) (0.01 lb/
ton ADP).
(2) From any straight kraft recovery
furnace any gases which contain TRS in
excess of 5 ppm by volume on a dry
basis, corrected to 8 percent oxygen.
(3) From any cross recovery furnace
any gases which contain TRS in excess
of 25 ppm by volume on a dry basis,
corrected to 8 percent oxygen.
(4) From any smelt dissolving tank
any gases which contain TRS in excess
of 0.016 g/kg black liquor solids as H2S
(0.033 lb/ton black liquor solids as H2S).
(5) From any lime kiln any gases
which contain TRS in excess of 8 ppm
by volume on a dry basis, corrected to
10 percent oxygen.
(b) The standards in this section apply
at all times.
sroberts on DSK5SPTVN1PROD with PROPOSALS
§ 60.284a Monitoring of emissions and
operations.
(a) Any owner or operator subject to
the provisions of this subpart must
install, calibrate, maintain, and operate
the continuous monitoring systems
specified in paragraphs (a)(1) and (2) of
this section:
(1) A continuous monitoring system
to monitor and record the opacity of the
gases discharged into the atmosphere
from any recovery furnace or lime kiln
using an ESP emission control device,
except as specified in paragraph (b)(4) of
this section. The span of this system
must be set at 70 percent opacity. You
must install, certify, and operate the
continuous opacity monitoring system
in accordance with Performance
Specification (PS) 1 in Appendix B to 40
CFR part 60.
(2) Continuous monitoring systems to
monitor and record the concentration of
TRS emissions on a dry basis and the
percent of oxygen by volume on a dry
basis in the gases discharged into the
atmosphere from any lime kiln, recovery
furnace, digester system, brown stock
washer system, multiple-effect
evaporator system, or condensate
stripper system, except where the
provisions of § 60.283a(a)(1)(iii) or (iv)
apply. You must install, certify, and
operate the continuous TRS monitoring
system in accordance with Performance
Specification (PS) 5 in Appendix B to 40
CFR part 60. These systems must be
located downstream of the control
device(s) and the spans of these
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continuous monitoring system(s) must
be set:
(i) At a TRS concentration of 30 ppm
for the TRS continuous monitoring
system, except that for any cross
recovery furnace the span must be set at
50 ppm.
(ii) At 21 percent oxygen for the
continuous oxygen monitoring system.
(b) Any owner or operator subject to
the provisions of this subpart must
install, calibrate, maintain, and operate
the following continuous parameter
monitoring devices specified in
paragraphs (b)(1) through (4) of this
section.
(1) For any incinerator, a monitoring
device for the continuous measurement
of the combustion temperature at the
point of incineration of effluent gases
which are emitted from any digester
system, brown stock washer system,
multiple effect evaporator system, black
liquor oxidation system, or condensate
stripper system where the provisions of
§ 60.283a(a)(1)(iii) apply. The
monitoring device is to be certified by
the manufacturer to be accurate within
±1 percent of the temperature being
measured.
(2) For any recovery furnace, lime
kiln, or smelt dissolving tank using a
wet scrubber emission control device:
(i) A monitoring device for the
continuous measurement of the pressure
drop of the gas stream through the
control equipment. The monitoring
device is to be certified by the
manufacturer to be accurate to within a
gage pressure of ±500 Pascals (±2 inches
water gage pressure).
(ii) A monitoring device for the
continuous measurement of the
scrubbing liquid flow rate. The
monitoring device used for continuous
measurement of the scrubbing liquid
flow rate must be certified by the
manufacturer to be accurate within ±5
percent of the design scrubbing liquid
flow rate.
(iii) As an alternative to pressure drop
measurement under paragraph (b)(2)(i)
of this section, a monitoring device for
measurement of fan amperage may be
used for smelt dissolving tank dynamic
scrubbers that operate at ambient
pressure or for low-energy entrainment
scrubbers where the fan speed does not
vary.
(iv) As an alternative to scrubbing
liquid flow rate measurement under
paragraph (b)(2)(ii) of this section, a
monitoring device for measurement of
scrubbing liquid supply pressure may
be used. The monitoring device is to be
certified by the manufacturer to be
accurate within ±15 percent of design
scrubbing liquid supply pressure. The
pressure sensor or tap is to be located
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31337
close to the scrubber liquid discharge
point. The Administrator may be
consulted for approval of alternative
locations.
(3) For any recovery furnace or lime
kiln using an ESP emission control
device, the owner or operator must use
the continuous parameter monitoring
devices specified in paragraphs (b)(3)(i)
and (ii) of this section.
(i) A monitoring device for the
continuous measurement of the
secondary voltage of each ESP
collection field.
(ii) A monitoring device for the
continuous measurement of the
secondary current of each ESP
collection field.
(iii) Total secondary power may be
calculated as the product of the
secondary voltage and secondary
current measurements for each ESP
collection field and used to demonstrate
compliance as an alternative to the
secondary voltage and secondary
current measurements.
(4) For any recovery furnace or lime
kiln using an ESP followed by a wet
scrubber, the owner or operator must
use the continuous parameter
monitoring devices specified in
paragraphs (b)(2) and (3) of this section.
The opacity monitoring system
specified in paragraph (a)(1) of this
section is not required for combination
ESP/wet scrubber control device
systems.
(c) Monitor operation and
calculations. Any owner or operator
subject to the provisions of this subpart
must follow the procedures for
collecting and reducing monitoring data
and setting operating limits in
paragraphs (c)(1) through (6) of this
section. Subpart A of this part specifies
methods for reducing continuous
opacity monitoring system data.
(1) Any owner or operator subject to
the provisions of this subpart must,
except where the provisions of
§ 60.283a(a)(1)(iii) or (iv) apply, perform
the following:
(i) Calculate and record on a daily
basis 12-hour average TRS
concentrations for the two consecutive
periods of each operating day. Each 12hour average must be determined as the
arithmetic mean of the appropriate 12
contiguous 1-hour average TRS
concentrations provided by each
continuous monitoring system installed
under paragraph (a)(2) of this section.
(ii) Calculate and record on a daily
basis 12-hour average oxygen
concentrations for the two consecutive
periods of each operating day for the
recovery furnace and lime kiln. These
12- hour averages must correspond to
the 12-hour average TRS concentrations
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under paragraph (c)(1) of this section
and must be determined as an
arithmetic mean of the appropriate 12
contiguous 1-hour average oxygen
concentrations provided by each
continuous monitoring system installed
under paragraph (a)(2) of this section.
(iii) Using the following equation,
correct all 12-hour average TRS
concentrations to 10 volume percent
oxygen, except that all 12-hour average
TRS concentrations from a recovery
furnace must be corrected to 8 volume
percent oxygen instead of 10 percent,
and all 12-hour average TRS
concentrations from a facility to which
the provisions of § 60.283a(a)(1)(v)
apply must not be corrected for oxygen
content:
Ccorr = Cmeas × (21¥X/21¥Y)
where:
sroberts on DSK5SPTVN1PROD with PROPOSALS
Ccorr = the concentration corrected for
oxygen.
Cmeas = the concentration uncorrected for
oxygen.
X = the volumetric oxygen concentration in
percentage to be corrected to (8 percent for
recovery furnaces and 10 percent for lime
kilns, incinerators, or other devices).
Y = the measured 12-hour average
volumetric oxygen concentration.
(2) Record at least once each
successive 5-minute period all
measurements obtained from the
continuous monitoring devices installed
under paragraph (b)(1) of this section.
Calculate 3-hour block averages from
the recorded measurements of
incinerator temperature. Temperature
measurements recorded when no TRS
emissions are fired in the incinerator
(e.g., during incinerator warm-up and
cool-down periods when no TRS
emissions are generated or an
alternative control device is used) may
be omitted from the block average
calculation.
(3) Record at least once each
successive 15-minute period all
measurements obtained from the
continuous monitoring devices installed
under paragraph (b)(2) through (4) of
this section and reduce the data as
follows:
(i) Calculate 12-hour block averages
from the recorded measurements of wet
scrubber pressure drop (or smelt
dissolving tank scrubber fan amperage)
and liquid flow rate (or liquid supply
pressure), as applicable.
(ii) Calculate quarterly averages from
the recorded measurements of ESP
parameters (secondary voltage and
secondary current, or total secondary
power) for ESP-controlled recovery
furnaces or lime kilns that measure
opacity in addition to ESP parameters.
(iii) Calculate 12-hour block averages
from the recorded measurements of ESP
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parameters (secondary voltage and
secondary current, or total secondary
power) for recovery furnaces or lime
kilns with combination ESP/wet
scrubber controls.
(4) During the initial performance test
required in § 60.285a, the owner or
operator must establish site-specific
operating limits for the monitoring
parameters in paragraphs (b)(2) through
(4) of this section by continuously
monitoring the parameters and
determining the arithmetic average
value of each parameter during the
performance test. The arithmetic
average of the measured values for the
three test runs establishes your
minimum site-specific operating limit
for each wet scrubber or ESP parameter.
Multiple performance tests may be
conducted to establish a range of
parameter values. The owner or operator
may establish replacement operating
limits for the monitoring parameters
during subsequent performance tests
using the test methods in § 60.285a.
(5) You must operate the continuous
monitoring systems required in
paragraphs (a) and (b) of this section to
collect data at all required intervals at
all times the affected facility is
operating except for periods of
monitoring system malfunctions or outof-control periods, repairs associated
with monitoring system malfunctions or
out-of-control periods, and required
monitoring system quality assurance or
quality control activities including, as
applicable, calibration checks and
required zero and span adjustments.
(6) You may not use data recorded
during monitoring system malfunctions
or out-of-control periods, repairs
associated with monitoring system
malfunctions or out-of-control periods,
or required monitoring system quality
assurance or control activities in
calculations used to report emissions or
operating limits. You must use all the
data collected during all other periods
in assessing the operation of the control
device and associated control system.
(7) Except for periods of monitoring
system malfunctions, repairs associated
with monitoring system malfunctions,
and required quality monitoring system
quality assurance or quality control
activities (including, as applicable,
system accuracy audits and required
zero and span adjustments), failure to
collect required data is a deviation of
the monitoring requirements.
(d) Excess emissions are defined for
this subpart as follows:
(1) For emissions from any recovery
furnace, periods of excess emissions are:
(i) All 12-hour averages of TRS
concentrations above 5 ppm by volume
at 8 percent oxygen for straight kraft
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recovery furnaces and above 25 ppm by
volume at 8 percent oxygen for cross
recovery furnaces during times when
BLS is fired.
(ii) All 6-minute average opacities that
exceed 20 percent during times when
BLS is fired.
(2) For emissions from any lime kiln,
periods of excess emissions are:
(i) All 12-hour average TRS
concentration above 8 ppm by volume
at 10 percent oxygen during times when
lime mud is fired.
(ii) All 6-minute average opacities that
exceed 20 percent during times when
lime mud is fired.
(3) For emissions from any digester
system, brown stock washer system,
multiple-effect evaporator system, or
condensate stripper system, periods of
excess emissions are:
(i) All 12-hour average TRS
concentrations above 5 ppm by volume
at 10 percent oxygen unless the
provisions of § 60.283a(a)(1)(i), (ii), or
(iv) apply; or
(ii) All 3-hour block averages during
which the combustion temperature at
the point of incineration is less than 650
°C (1200 °F), where the provisions of
§ 60.283a(a)(1)(iii) apply.
(4) For any recovery furnace, lime
kiln, or smelt dissolving tank controlled
with a wet scrubber emission control
device that complies with the parameter
monitoring requirements specified in
§ 60.284a(b)(2), periods of excess
emissions are:
(i) All 12-hour block average
scrubbing liquid flow rate (or scrubbing
liquid supply pressure) measurements
below the minimum site-specific limit
established during performance testing
during times when BLS or lime mud is
fired (as applicable), and
(ii) All 12-hour block average scrubber
pressure drop (or fan amperage, if used
as an alternative under paragraph
(b)(2)(iii) of this section) measurements
below the minimum site-specific limit
established during performance testing
during times when BLS or lime mud is
fired (as applicable), except during
startup and shutdown.
(5) For any recovery furnace or lime
kiln controlled with an ESP followed by
a wet scrubber that complies with the
parameter monitoring requirements
specified in § 60.284a(b)(4), periods of
excess emissions are:
(i) All 12-hour block average
scrubbing liquid flow rate (or scrubbing
liquid supply pressure) measurements
below the minimum site-specific limit
established during performance testing
during times when BLS or lime mud is
fired (as applicable), and
(ii) All 12-hour block average scrubber
pressure drop measurements below the
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minimum site-specific limit established
during performance testing during times
when BLS or lime mud is fired (as
applicable) except during startup and
shutdown,
(iii) All 12-hour block average ESP
secondary voltage and secondary
current measurements (or total
secondary power values) below the
minimum site-specific limit established
during performance testing during times
when BLS or lime mud is fired (as
applicable).
(e) The Administrator will not
consider periods of excess emissions
reported under § 60.288a(a) to be
indicative of a violation of the standards
provided the criteria in paragraphs (e)(1)
and (2) of this section are met.
(1) The percent of the total number of
possible contiguous periods of excess
emissions in a quarter does not exceed:
(i) One percent for TRS emissions
from recovery furnaces, provided that
the TRS concentration does not exceed
30 ppm corrected to 8 percent oxygen.
(ii) Two percent for average opacities
from recovery furnaces, provided that
the ESP secondary voltage and
secondary current averaged over the
quarter remained above the minimum
operating limits established during the
performance test.
(iii) One percent for TRS emissions
from lime kilns, provided that the TRS
concentration does not exceed 22 ppm
corrected to 10 percent oxygen.
(iv) One percent for average opacities
from lime kilns, provided that the ESP
secondary voltage and secondary
current (or total secondary power)
averaged over the quarter remained
above the minimum operating limits
established during the performance test.
(2) The Administrator determines that
the affected facility, including air
pollution control equipment, is
maintained and operated in a manner
which is consistent with good air
pollution control practice for
minimizing emissions during periods of
excess emissions.
(3) The TRS concentration
uncorrected for oxygen may be
considered when determining
compliance with the excess emissions
provisions in paragraphs (e)(1)(i) and
(iii) of this section during periods of
startup or shutdown when stack oxygen
percentage approaches ambient
conditions. If the measured TRS
concentration uncorrected for oxygen is
less than the applicable limit (5 ppm for
recovery furnaces or 8 ppm for lime
kilns) during periods of startup or
shutdown when the stack oxygen
concentration is 15 percent or greater,
then the Administrator will consider the
TRS average to be in compliance. This
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provision only applies during periods of
affected facility startup and shutdown.
(f) The procedures under § 60.13 must
be followed for installation, evaluation,
and operation of the continuous
monitoring systems required under this
section. All continuous monitoring
systems must be operated in accordance
with the applicable procedures under
Performance Specifications 1, 3, and 5
of appendix B of this part.
§ 60.285a
or operator must also measure
condensable particulate matter using
Method 202 of Appendix M of part 51
of this chapter.
(c) The owner or operator must
determine compliance with the
filterable particular matter standards in
§ 60.282a(a)(3) and (4) as follows:
(1) The emission rate (E) of filterable
particulate matter must be computed for
each run using the following equation:
E = csQsd/BLS
Where:
Test methods and procedures.
(a) In conducting the performance
tests required by this subpart and § 60.8,
the owner or operator must use as
reference methods and procedures the
test methods in appendix A of this part
or other methods and procedures in this
section, except as provided in § 60.8(b).
Acceptable alternative methods and
procedures are given in paragraph (f) of
this section.
(b) The owner or operator must
determine compliance with the
filterable particulate matter standards in
§ 60.282a(a)(1), (2), (5) and (6) as
follows:
(1) Method 5 of Appendix A–3 of this
part must be used to determine the
filterable particulate matter
concentration. The sampling time and
sample volume for each run must be at
least 60 minutes and 0.90 dscm (31.8
dscf). Water must be used as the
cleanup solvent instead of acetone in
the sample recovery procedure. The
particulate concentration must be
corrected to the appropriate oxygen
concentration according to
§ 60.284a(c)(3).
(2) The emission rate correction
factor, integrated sampling and analysis
procedure of Method 3B of Appendix
A–2 of this part must be used to
determine the oxygen concentration.
The gas sample must be taken at the
same time and at the same traverse
points as the particulate sample.
(3) Method 9 of Appendix A–4 of this
part and the procedures in § 60.11 must
be used to determine opacity. Opacity
measurement is not required for
recovery furnaces or lime kilns
operating with a wet scrubber alone or
a wet scrubber in combination with an
ESP.
(4) In addition to the initial
performance test required by this
subpart and § 60.8(a), you must conduct
repeat performance tests for filterable
particulate matter at intervals no longer
than 60 months following the previous
performance test using the procedures
in paragraphs (b)(1) and (2) of this
section.
(5) When the initial and repeat
performance tests are conducted for
filterable particulate matter, the owner
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E = emission rate of filterable particulate
matter, g/kg (lb/ton) of BLS.
cs = Concentration of filterable particulate
matter, g/dscm (lb/dscf).
Qsd = volumetric flow rate of effluent gas,
dscm/hr (dscf/hr).
BLS = black liquor solids (dry weight) feed
rate, kg/hr (ton/hr).
(2) Method 5 of Appendix A–3 of this
part must be used to determine the
filterable particulate matter
concentration (cs) and the volumetric
flow rate (Qsd) of the effluent gas. The
sampling time and sample volume must
be at least 60 minutes and 0.90 dscm
(31.8 dscf). Water must be used instead
of acetone in the sample recovery.
(3) Process data must be used to
determine the black liquor solids (BLS)
feed rate on a dry weight basis.
(4) In addition to the initial
performance test required by this
subpart and § 60.8(a), you must conduct
repeat performance tests for filterable
particulate matter at intervals no longer
than 60 months following the previous
performance test using the procedures
in paragraphs (c)(1) through (3) of this
section must be conducted within 60
months following the previous filterable
particulate matter performance test.
(5) When the initial and repeat
performance tests are conducted for
filterable particulate matter, the owner
or operator must also measure
condensable particulate matter using
Method 202 of Appendix M of part 51.
(d) The owner or operator must
determine compliance with the TRS
standards in § 60.283a, except
§ 60.283a(a)(1)(vi) and (4), as follows:
(1) Method 16 of Appendix A–6 of
this part must be used to determine the
TRS concentration. The TRS
concentration must be corrected to the
appropriate oxygen concentration using
the procedure in § 60.284a(c)(3). The
sampling time must be at least 3 hours,
but no longer than 6 hours.
(2) The emission rate correction
factor, integrated sampling and analysis
procedure of Method 3B of Appendix
A–2 of this part must be used to
determine the oxygen concentration.
The sample must be taken over the same
time period as the TRS samples.
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(3) When determining whether a
furnace is a straight kraft recovery
furnace or a cross recovery furnace,
TAPPI Method T.624 (incorporated by
reference—see § 60.17(d)(1)) must be
used to determine sodium sulfide,
sodium hydroxide, and sodium
carbonate. These determinations must
be made 3 times daily from the green
liquor, and the daily average values
must be converted to sodium oxide
(Na20) and substituted into the
following equation to determine the
green liquor sulfidity:
GLS = 100 CNa2S/(CNa2SCNaOHCNa2CO3)
Where:
GLS = green liquor sulfidity, percent.
CNa2S = concentration of Na2S as Na2O, mg/
liter (gr/gal).
CNaOH = concentration of NaOH as Na2O, mg/
liter (gr/gal).
CNa2CO3 = concentration of Na2CO3 as Na2O,
mg/ liter (gr/gal).
(4) For recovery furnaces and lime
kilns, in addition to the initial
performance test required in this
subpart and § 60.8(a), you must conduct
repeat TRS performance tests at
intervals no longer than 60 months
following the previous performance test
using the procedures in paragraphs
(d)(1) and (2) of this section.
(e) The owner or operator must
determine compliance with the TRS
standards in § 60.283a(a)(1)(vi) and
(a)(4) as follows:
(1) The emission rate (E) of TRS must
be computed for each run using the
following equation:
E = CTRS F Qsd/P
Where:
sroberts on DSK5SPTVN1PROD with PROPOSALS
E = emission rate of TRS, g/kg (lb/ton) of BLS
or ADP.
CTRS = average combined concentration of
TRS, ppm.
F = conversion factor, 0.001417 g H2S/m3ppm (8.846 × 10¥8 lb H2S/ft3-ppm).
Qsd = volumetric flow rate of stack gas, dscm/
hr (dscf/hr).
P = black liquor solids feed or pulp
production rate, kg/hr (ton/hr).
(2) Method 16 of Appendix A–6 of
this part must be used to determine the
TRS concentration (CTRS).
(3) Method 2 of Appendix A–1 of this
part must be used to determine the
volumetric flow rate (Qsd) of the effluent
gas.
(4) Process data must be used to
determine the black liquor feed rate or
the pulp production rate (P).
(5) For smelt dissolving tanks, in
addition to the initial performance test
required in this subpart and § 60.8(a),
you must conduct repeat TRS
performance tests at intervals no longer
than 60 months following the previous
performance test using the procedures
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in paragraphs (e)(1) through (4) of this
section.
(f) The owner or operator may use the
following as alternatives to the reference
methods and procedures specified in
this section:
(1) In place of Method 5 of Appendix
A–3 of this part, Method 17 of
Appendix A–6 of this part may be used
if a constant value of 0.009 g/dscm
(0.004 gr/dscf) is added to the results of
Method 17 and the stack temperature is
no greater than 204 °C (400 °F).
(2) In place of Method 16 of Appendix
A–6 of this part, Method 16A, 16B, or
16C of Appendix A–6 of this part may
be used.
(3) In place of Method 3B of
Appendix A–2 of this part, ASME PTC
19.10–1981 [Part 10] (incorporated by
reference—see § 60.17(h)(4)) may be
used.
§ 60.286a Affirmative defense for
violations of emission standards During
malfunction.
In response to an action to enforce the
standards set forth in §§ 60.282a and
60.283a, you may assert an affirmative
defense to a claim for civil penalties for
violations of such standards that are
caused by malfunction, as defined at
§ 60.2. Appropriate penalties may be
assessed if you fail to meet your burden
of proving all of the requirements in the
affirmative defense. The affirmative
defense must not be available for claims
for injunctive relief.
(a) Assertion of affirmative defense.
To establish the affirmative defense in
any action to enforce such a standard,
you must timely meet the reporting
requirements in paragraph (b) of this
section, and must prove by a
preponderance of evidence that: (1) The
violation:
(i) Was caused by a sudden,
infrequent, and unavoidable failure of
air pollution control equipment, process
equipment, or a process to operate in a
normal or usual manner; and
(ii) Could not have been prevented
through careful planning, proper design
or better operation and maintenance
practices; and
(iii) Did not stem from any activity or
event that could have been foreseen and
avoided, or planned for; and
(iv) Was not part of a recurring pattern
indicative of inadequate design,
operation, or maintenance; and
(2) Repairs were made as
expeditiously as possible when a
violation occurred; and
(3) The frequency, amount, and
duration of the violation (including any
bypass) were minimized to the
maximum extent practicable; and
(4) If the violation resulted from a
bypass of control equipment or a
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Fmt 4701
Sfmt 4702
process, then the bypass was
unavoidable to prevent loss of life,
personal injury, or severe property
damage; and
(5) All possible steps were taken to
minimize the impact of the violation on
ambient air quality, the environment,
and human health; and
(6) All emissions monitoring and
control systems were kept in operation
if at all possible, consistent with safety
and good air pollution control practices;
and
(7) All of the actions in response to
the violation were documented by
properly signed, contemporaneous
operating logs; and
(8) At all times, the affected source
was operated in a manner consistent
with good practices for minimizing
emissions; and
(9) A written root cause analysis has
been prepared, the purpose of which is
to determine, correct, and eliminate the
primary causes of the malfunction and
the violation resulting from the
malfunction event at issue. The analysis
must also specify, using best monitoring
methods and engineering judgment, the
amount of any emissions that were the
result of the malfunction.
(b) Report. The owner or operator
seeking to assert an affirmative defense
must submit a written report to the
Administrator with all necessary
supporting documentation that explains
how it has met the requirements set
forth in paragraph (a) of this section.
This affirmative defense report must be
included in the first periodic
compliance, deviation report or excess
emission report otherwise required after
the initial occurrence of the violation of
the relevant standard (which may be the
end of any applicable averaging period).
If such compliance, deviation report or
excess emission report is due less than
45 days after the initial occurrence of
the violation, the affirmative defense
report may be included in the second
compliance, deviation report or excess
emission report due after the initial
occurrence of the violation of the
relevant standard.
§ 60.287a
Recordkeeping.
(a) The owner or operator must
maintain records of the performance
evaluations of the continuous
monitoring systems.
(b) For each continuous monitoring
system, the owner or operator must
maintain records of the following
information, as applicable:
(1) Records of the opacity of the gases
discharged into the atmosphere from
any recovery furnace or lime kiln using
an ESP emission control device, except
as specified in paragraph (b)(6) of this
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section, and records of the ESP
secondary voltage and secondary
current (or total secondary power)
averaged over the reporting period for
the opacity allowances specified in
§ 60.284a(e)(1)(ii) and (iv).
(2) Records of the concentration of
TRS emissions on a dry basis and the
percent of oxygen by volume on a dry
basis in the gases discharged into the
atmosphere from any lime kiln, recovery
furnace, digester system, brown stock
washer system, multiple-effect
evaporator system, or condensate
stripper system, except where the
provisions of § 60.283a(a)(1)(iii) or (iv)
apply.
(3) Records of the combustion
temperature at the point of incineration
of effluent gases which are emitted from
any digester system, brown stock
washer system, multiple effect
evaporator system, black liquor
oxidation system, or condensate stripper
system where the provisions of
§ 60.283a(a)(1)(iii) apply.
(4) For any recovery furnace, lime
kiln, or smelt dissolving tank using a
wet scrubber emission control device:
(i) Records of the pressure drop of the
gas stream through the control
equipment (or smelt dissolving tank
scrubber fan amperage), and
(ii) Records of the scrubbing liquid
flow rate (or scrubbing liquid supply
pressure).
(5) For any recovery furnace or lime
kiln using an ESP control device:
(i) Records of the secondary voltage of
each ESP collection field, and
(ii) Records of the secondary current
of each ESP collection field, and
(iii) If used as an alternative to
secondary voltage and current, records
of the total secondary power of each
ESP collection field.
(6) For any recovery furnace or lime
kiln using an ESP followed by a wet
scrubber, the records specified under
paragraphs (b)(4) and (5) of this section.
(7) Records of excess emissions as
defined in § 60.284a(d).
(c) For each malfunction, the owner or
operator must maintain records of the
following information:
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20:47 May 22, 2013
Jkt 229001
(1) Records of the occurrence and
duration of each malfunction of
operation (i.e., process equipment) or
the air pollution control and monitoring
equipment.
(2) Records of actions taken during
periods of malfunction to minimize
emissions in accordance with § 60.11(d),
including corrective actions to restore
malfunctioning process and air
pollution control and monitoring
equipment to its normal or usual
manner of operation.
§ 60.288a
Reporting.
(a) For the purpose of reports required
under § 60.7(c), any owner or operator
subject to the provisions of this subpart
must report semiannually periods of
excess emissions defined in 60.284a(d).
(b) Within 60 days after the date of
completing each performance test
(defined in § 60.8) as required by this
subpart you must submit the results of
the performance tests, including any
associated fuel analyses, required by
this subpart to the EPA as follows. You
must use the latest version of the EPA’s
Electronic Reporting Tool (ERT) (see
https://www.epa.gov/ttn/chief/ert/
index.html) existing at the time of the
performance test to generate a
submission package file, which
documents performance test data. You
must then submit the file generated by
the ERT through the EPA’s Compliance
and Emissions Data Reporting Interface
(CEDRI), which can be accessed by
logging in to the EPA’s Central Data
Exchange (CDX) (https://cdx.epa.gov/).
Only data collected using test methods
supported by the ERT as listed on the
ERT Web site are subject to the
requirement to submit the performance
test data electronically. Owners or
operators who claim that some of the
information being submitted for
performance tests is confidential
business information (CBI) must submit
a complete ERT file including
information claimed to be CBI on a
compact disk, flash drive, or other
commonly used electronic storage
media to the EPA. The electronic media
must be clearly marked as CBI and
PO 00000
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Fmt 4701
Sfmt 9990
31341
mailed to U.S. EPA/OAPQS/CORE CBI
Office, Attention: WebFIRE
Administrator, MD C404–02, 4930 Old
Page Rd., Durham, NC 27703. The same
ERT file with the CBI omitted must be
submitted to the EPA via CDX as
described earlier in this paragraph. At
the discretion of the delegated authority,
you must also submit these reports,
including the confidential business
information, to the delegated authority
in the format specified by the delegated
authority. For any performance test
conducted using test methods that are
not listed on the ERT Web site, the
owner or operator must submit the
results of the performance test to the
Administrator at the appropriate
address listed in § 60.4.
(c) Within 60 days after the date of
completing each CEMS performance
evaluation test as defined in § 60.13,
you must submit relative accuracy test
audit (RATA) data to the EPA’s Central
Data Exchange (CDX) by using CEDRI in
accordance with paragraph (b) of this
section. Only RATA pollutants that can
be documented with the ERT (as listed
on the ERT Web site) are subject to this
requirement. For any performance
evaluations with no corresponding
RATA pollutants listed on the ERT Web
site, the owner or operator must submit
the results of the performance
evaluation to the Administrator at the
appropriate address listed in § 60.4.
(d) If a malfunction occurred during
the reporting period, you must submit a
report that contains the following:
(1) The number, duration, and a brief
description for each type of malfunction
which occurred during the reporting
period and which caused or may have
caused any applicable emission
limitation to be exceeded.
(2) A description of actions taken by
an owner or operator during a
malfunction of an affected facility to
minimize emissions in accordance with
§ 60.11(d), including actions taken to
correct a malfunction.
[FR Doc. 2013–12081 Filed 5–22–13; 8:45 am]
BILLING CODE 6560–50–P
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Agencies
[Federal Register Volume 78, Number 100 (Thursday, May 23, 2013)]
[Proposed Rules]
[Pages 31315-31341]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2013-12081]
[[Page 31315]]
Vol. 78
Thursday,
No. 100
May 23, 2013
Part IV
Environmental Protection Agency
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40 CFR Part 60
Kraft Pulp Mills NSPS Review; Proposed Rule
Federal Register / Vol. 78 , No. 100 / Thursday, May 23, 2013 /
Proposed Rules
[[Page 31316]]
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ENVIRONMENTAL PROTECTION AGENCY
40 CFR Part 60
[EPA-HQ-OAR-2012-0640; FRL-9815-9]
RIN 2060-AR64
Kraft Pulp Mills NSPS Review
AGENCY: Environmental Protection Agency (EPA).
ACTION: Proposed rule.
-----------------------------------------------------------------------
SUMMARY: The EPA is proposing revisions to the new source performance
standards for kraft pulp mills. These revised standards include
particulate matter emission limits for recovery furnaces, smelt
dissolving tanks and lime kilns, which apply to emission units
commencing construction, reconstruction or modification after May 23,
2013 that are different than those required under the existing
standards for kraft pulp mills. The exemptions to opacity standards do
not apply to the proposed standards for kraft pulp mills. The proposed
rule also removes the exemption for periods of startup and shutdown
resulting in a standard that applies at all times. The proposed rule
includes additional testing requirements and updated monitoring,
recordkeeping and reporting requirements for affected sources. These
differences are expected to ensure that control systems are properly
maintained over time, ensure continuous compliance with standards and
improve data accessibility for the EPA, states, tribal governments and
communities.
DATES: Comments must be received on or before July 8, 2013. Under the
Paperwork Reduction Act, comments on the information collection
provisions are best assured of having full effect if the Office of
Management and Budget receives a copy of your comments on or before
June 24, 2013.
ADDRESSES: Submit your comments, identified by Docket ID Number EPA-HQ-
OAR-2012-0640, by one of the following methods:
Federal eRulemaking Portal: https://www.regulations.gov.
Follow the instructions for submitting comments.
Agency Web site: https://www.epa.gov/oar/docket.html.
Follow the instructions for submitting comments on the EPA Air and
Radiation Docket Web site.
E-Mail: a-and-r-Docket@epa.gov. Include EPA-HQ-OAR-2012-
0640 in the subject line of the message.
Fax: Fax your comments to: (202) 566-9744, Attention:
Docket ID Number EPA-HQ-OAR-2012-0640.
Mail: Send your comments to: EPA Docket Center (EPA/DC),
Environmental Protection Agency, Mailcode: 2822T, 1200 Pennsylvania
Ave. NW., Washington, DC 20460, Attention: Docket ID Number EPA-HQ-OAR-
2012-0640. Please include a total of two copies. In addition, please
mail a copy of your comments on the information collection provisions
to the Office of Information and Regulatory Affairs, Office of
Management and Budget (OMB), Attn: Desk Officer for EPA, 725 17th St.
NW., Washington, DC 20503.
Hand Delivery or Courier: In person or by courier, deliver
comments to EPA Docket Center, EPA West, Room 3334, 1301 Constitution
Ave. NW., Washington, DC 20460. Such deliveries are only accepted
during the Docket Center's normal hours of operation, (8:30 a.m. to
4:30 p.m., Monday through Friday, excluding legal holidays), and
special arrangements should be made for deliveries of boxed
information. Please include a total of two copies.
Instructions: All submissions received must include the agency name
and docket number or Regulatory Identifier Number (RIN) for this
rulemaking. All comments received will be posted without change to
https://www.regulations.gov, including any personal information
provided, unless the comment includes information claimed to be
confidential business information (CBI) or other information whose
disclosure is restricted by statute. Do not submit information that you
consider to be CBI or otherwise protected through https://www.regulations.gov or email. The https://www.regulations.gov Web site
is an ``anonymous access'' system, which means that the EPA will not
know your identity or contact information unless you provide it in the
body of your comment. If you send an email comment directly to the EPA
without going through https://www.regulations.gov, your email address
will be automatically captured and included as part of the comment that
is placed in the public docket and will be made available on the
Internet. If you submit an electronic comment, the EPA recommends that
you include your name and other contact information in the body of your
comment and with any disk or CD-ROM you submit. If the EPA cannot read
your comment due to technical difficulties and cannot contact you for
clarification, the EPA may not be able to consider your comment.
Electronic files should avoid the use of special characters, any form
of encryption and be free of any defects or viruses. For detailed
instructions on submitting comments and additional information on the
rulemaking process, see the ``General Information'' heading under the
``Organization of This Document'' heading in the SUPPLEMENTARY
INFORMATION section of this document.
Docket: All documents in the docket are listed in the https://www.regulations.gov index. Although listed in the index, some
information is not publicly available (e.g., CBI or other information
whose disclosure is restricted by statute). Certain other material,
such as copyrighted material, will be publicly available only in hard
copy form. Publicly available docket materials are available either
electronically in https://www.regulations.gov or in hard copy at the EPA
Docket Center, Public Reading Room, EPA West, Room 3334, 1301
Constitution Ave. NW., Washington, DC. The Public Reading Room is open
from 8:30 a.m. to 4:30 p.m., Monday through Friday, excluding legal
holidays. The telephone number for the Public Reading Room is (202)
566-1744, and the telephone number for the Air Docket is (202) 566-
1742.
FOR FURTHER INFORMATION CONTACT: For questions about this proposed rule
for kraft pulp mills, contact Dr. Kelley Spence, Natural Resources
Group, Sector Policies and Program Division, Office of Air Quality
Planning and Standards (E143-03), Environmental Protection Agency,
Research Triangle Park, North Carolina 27711, telephone number (919)
541-3158; fax number (919) 541-3470; email address:
spence.kelley@epa.gov.
SUPPLEMENTARY INFORMATION:
Acronyms and Abbreviations. The following acronyms and
abbreviations are used in this document:
ANSI American National Standards Institute
ASME American Society of Mechanical Engineers
BACT Best achievable control technology
BDT Best demonstrated technology
BLO Black liquor oxidation
BLS Black liquor solids
BSER Best system of emissions reduction
CAA Clean Air Act
CBI Confidential business information
CDX Central Data Exchange
CEDRI Compliance and Emissions Data Reporting Interface
CEMS Continuous emission monitoring system
CFR Code of Federal Regulations
CO Carbon monoxide
COMS Continuous opacity monitoring system
CWA Clean Water Act
DCE Direct contact evaporator
ERT Electronic Reporting Tool
ESP Electrostatic precipitator
g/dscm Grams per dry standard cubic meter
[[Page 31317]]
gr/dscf Grains per dry standard cubic foot
HAP Hazardous air pollutant
H2S Hydrogen Sulfide
HVLC High volume low concentration
ICR Information collection request
lb Pound
LVHC Low volume high concentration
MACT Maximum achievable control technology
NAAQS National Ambient Air Quality Standards
NCG Non-condensable gas
NDCE Non-direct contact evaporator
NESHAP National Emission Standards for Hazardous Air Pollutants
NOX Nitrogen oxides
NSPS New Source Performance Standards
NTTAA National Technology Transfer and Advancement Act of 1995
OAQPS Office of Air Quality Planning and Standards
OMB Office of Management and Budget
O&M Operating and maintenance
O2 Oxygen
PM Particulate Matter
ppm Parts per million
ppmv Parts per Million by Volume
ppmdv Parts per Million of Dry Volume
PRA Paperwork Reduction Act
RIN Regulatory Identifier Number
SD Smelt dissolving tank
SISNOSE Significant economic impact on a substantial number of small
entities
S/L/Ts State, local and tribal
SO2 Sulfur dioxide
SSM Startup, shutdown and malfunction
TTN Technology Transfer Network
TRS Total reduced sulfur
UMRA Unfunded Mandates Reform Act
VCS Voluntary consensus standards
WWW Worldwide Web
Organization of This Document. The following outline is provided to
aid in locating information in this preamble.
I. Executive Summary
A. Purpose of Regulatory Action
B. Summary of Major Provisions
C. Summary of Costs and Benefits
II. General Information
A. Does this action apply to me?
B. What should I consider as I prepare my comments to the EPA?
C. Where can I get a copy of this document?
D. When would a public hearing occur?
III. Background Information
A. What is the statutory authority for this proposed rule?
B. What are the current NSPS for kraft pulp mills?
IV. Summary of Proposed Standards
A. What source category is being regulated?
B. What pollutants are emitted from these sources?
C. What are the proposed standards?
V. Rationale for the Proposed Standards
A. What is the EPA's rationale for the proposed emission limits
and monitoring requirements for affected sources?
B. What testing requirements is the EPA proposing?
C. What notification, reporting and recordkeeping requirements
is the EPA proposing?
D. Other Miscellaneous Differences Between the Proposed Subpart
BBa and the Current Subpart BB
VI. Summary of Cost, Environmental, Energy and Economic Impacts of
These Proposed Standards
A. What are the impacts for new, modified and reconstructed
emission units at kraft pulp mills?
B. What are the secondary impacts for new, modified and
reconstructed emission units at kraft pulp mills?
C. What are the economic impacts for new, modified and
reconstructed emission units at kraft pulp mills?
VII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review and
Executive Order 13563: Improving Regulation and Regulatory Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045: Protection of Children From
Environmental Health and Safety Risks
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution or Use
I. National Technology Transfer and Advancement Act
J. Executive Order 12898: Federal Actions To Address
Environmental Justice in Minority Populations and Low-Income
Populations
I. Executive Summary
A. Purpose of Regulatory Action
Section 111(b)(1)(B) of the CAA requires the EPA to review and, if
appropriate, revise existing NSPS at least every 8 years. The NSPS for
kraft pulp mills (40 CFR part 60, subpart BB) were promulgated in 1978
and last reviewed in 1986. As part of the review, the EPA considers
what degree of emission limitation is achievable through the
application of the BSER, which (taking into account the cost of
achieving such reduction and any nonair quality health and
environmental impact and energy requirements) the Administrator
determines has been adequately demonstrated. The EPA also considers the
emission limitations and reductions that have been achieved in
practice.
In addition to conducting the NSPS review, the EPA is evaluating
the SSM provisions in the rule in light of the D.C. Circuit Court of
Appeals decision in Sierra Club v. EPA, 551 F.3d 1019 (D.C. Cir. 2008),
which held that the SSM exemption in the General Provisions in 40 CFR
part 63 violated the CAA's requirement that some standard apply
continuously. In the Sierra Club case, the D.C. Circuit vacated the SSM
exemption provisions in the General Provisions of 40 CFR part 63 for
non-opacity and opacity standards. The court explained that under
section 302(k) of the CAA, emissions standards or limitations must be
continuous in nature. The court then held that the SSM exemption
violates the CAA's requirement that some section 112 standard apply
continuously. In light of the court's reasoning, all rule provisions
must be carefully examined to determine whether they provide for
periods when no emission standard applies. The EPA believes the
reasoning behind the D.C. Circuit's decision in Sierra Club v. EPA
applies equally to section 111 rules. The EPA's general approach to SSM
periods has been used consistently in CAA section 111, 112 and section
129 rulemaking actions, since the D.C. Circuit's decision in Sierra
Club. See, e.g., New Source Performance Standards Review for Nitric
Acid Plants, Final Rule, 77 FR 48433 (August 14, 2012); New Source
Performance Standards for New Stationary Sources and Emission
guidelines for Existing Sources; Commercial and Industrial Solid Waste
Incineration Units, Final rule, 76 FR 15704 (March 21, 2011); Oil and
Natural Gas Sector: New Source Performance Standards and National
Emission Standards for Hazardous Air Pollutants Reviews; Final rules,
77 FR 49490 (August 16, 2012).
To address the NSPS review, SSM exemptions and other changes, the
EPA is proposing new standards, which will apply to affected sources at
kraft pulp mills for which construction, modification or reconstruction
commences on or after May 23, 2013. The affected sources under the
proposed NSPS are new, modified or reconstructed digester systems,
brown stock washer systems, evaporator systems, condensate stripper
systems, recovery furnaces, SDTs, and lime kilns at kraft pulp mills.
The requirements for these new, modified or reconstructed sources will
be included in a new subpart--40 CFR part 60, subpart BBa. The EPA is
also proposing testing, monitoring, recordkeeping and reporting
requirements for subpart BBa that are in some ways different from what
is required under subpart BB.
B. Summary of Major Provisions
Based on the results of the NSPS review, the EPA is proposing the
following regarding the standards for filterable PM, opacity and TRS
compounds:
Reducing the filterable PM emission limit for new and
reconstructed
[[Page 31318]]
recovery furnaces and lime kilns and new and reconstructed SDTs
associated with new or reconstructed recovery furnaces to levels
equivalent to the new source PM limits in the NESHAP for chemical
recovery combustion sources at kraft, soda, sulfite and stand-alone
semichemical pulp mills (40 CFR part 63, subpart MM), to which these
sources would already be subject;
Maintaining the filterable PM emission limit for modified
recovery furnaces and lime kilns and for modified SDTs and new and
reconstructed SDTs not associated with a new or reconstructed recovery
furnace at their current NSPS levels;
Reducing the opacity limit for recovery furnaces to the 20
percent corrective action level in NESHAP subpart MM and reducing the
opacity monitoring allowance from 6 percent to 2 percent;
Adding an opacity limit of 20 percent for lime kilns
equipped with ESPs with an opacity monitoring allowance of 1 percent;
and
Maintaining the TRS emission limit for digester systems,
brown stock washer systems, evaporator systems, condensate stripper
systems, recovery furnaces, SDTs, and lime kilns at their current
levels, but restricting the TRS monitoring allowance of 1 percent for
recovery furnaces to 30 ppmdv and adding a TRS monitoring allowance of
1 percent for lime kilns, restricted to 22 ppmdv.
To ensure continuous compliance with the PM standards, including
during periods when the opacity monitoring allowance is used, the EPA
is proposing new ESP parameter monitoring requirements for recovery
furnaces and lime kilns equipped with ESPs. The EPA is proposing wet
scrubber parameter monitoring requirements for recovery furnaces, SDTs
and lime kilns equipped with wet scrubbers that will be consistent with
the wet scrubber parameter monitoring requirements under NESHAP subpart
MM. The PM standards and parameter monitoring requirements are
applicable at all times. The EPA is proposing to include in the rule an
affirmative defense to civil penalties for exceedances of emission
limits caused by malfunctions that meet certain criteria (i.e., the
exceedance must come from an ``unavoidable failure''), along with
recordkeeping and reporting requirements.
The EPA is proposing repeat performance testing for filterable PM
and TRS once every 5 years for new, modified and reconstructed affected
sources complying with the filterable PM and TRS standards in subpart
BBa. The EPA is also proposing initial and repeat performance testing
for condensable PM to gather emissions data that will enable a broader
understanding of condensable PM emissions from pulp and paper
combustion sources. The EPA is proposing that mills submit electronic
copies of their performance test reports to the EPA using the EPA's
ERT. The EPA is also proposing text with certain technical and
editorial differences, including clarifying the location of applicable
test methods in the CFR, incorporating by reference one non-EPA test
method, and including definitions to subpart BBa pertinent to the
differences between the proposed subpart BBa and the current subpart
BB.
C. Summary of Costs and Benefits
Table 1 summarizes the costs and benefits of this proposed action.
See section VI of this preamble for further discussion.
Table 1--Summary of the Costs and Benefits of Subpart BBa for New, Modified and Reconstructed Affected Sources
at Kraft Pulp Mills
----------------------------------------------------------------------------------------------------------------
Capital cost Annual cost ($
Requirement ($ thousand) thousand) Net benefit
----------------------------------------------------------------------------------------------------------------
Repeat emissions testing........................................ $186 $45 N/A
Monitoring...................................................... 341 129 N/A
Incremental reporting/recordkeeping............................. 50 215 N/A
-----------------------------------------------
Total nationwide............................................ 577 390 N/A
----------------------------------------------------------------------------------------------------------------
Note: Totals may not sum exactly due to rounding.
II. General Information
A. Does this action apply to me?
Categories and entities potentially regulated by this proposed rule
include:
------------------------------------------------------------------------
Examples of regulated
Category NAICS code \1\ entities
------------------------------------------------------------------------
Industry..................... 3221 Kraft pulp mills.
Federal government........... .............. Not affected.
State/local/tribal government .............. Not affected.
------------------------------------------------------------------------
\1\ North American Industrial Classification System.
This table is not intended to be exhaustive, but rather provides a
guide for readers regarding entities likely to be regulated by this
action. To determine whether your facility would be regulated by this
action, you should examine the applicability criteria in 40 CFR
60.280a. If you have any questions regarding the applicability of this
proposed action to a particular entity, contact the person in the
preceding FOR FURTHER INFORMATION CONTACT section.
B. What should I consider as I prepare my comments to the EPA?
Do not submit information that you consider to be CBI
electronically through https://www.regulations.gov or email. Send or
deliver information identified as CBI only to the following address:
Roberto Morales, OAQPS
[[Page 31319]]
Document Control Officer (C404-02), Office of Air Quality Planning and
Standards, Environmental Protection Agency, Research Triangle Park, NC
27711, Attention: Docket ID Number EPA-HQ-OAR-2012-0640. Clearly mark
the part or all of the information that you claim to be CBI. For CBI
information in a disk or CD-ROM that you mail to the EPA, mark the
outside of the disk or CD-ROM as CBI and then identify electronically
within the disk or CD-ROM the specific information that is claimed as
CBI. In addition to one complete version of the comment that includes
information claimed as CBI, a copy of the comment that does not contain
the information claimed as CBI must be submitted for inclusion in the
public docket. Information marked as CBI will not be disclosed except
in accordance with procedures set forth in 40 CFR part 2.
C. Where can I get a copy of this document?
In addition to being available in the docket, an electronic copy of
the proposed action is available on the WWW through the TTN Web site.
Following signature, the EPA posted a copy of the proposed action on
the TTN Web site's policy and guidance page for newly proposed or
promulgated rules at https://www.epa.gov/ttn/oarpg. The TTN Web site
provides information and technology exchange in various areas of air
pollution control.
D. When would a public hearing occur?
The EPA will hold a public hearing on this proposed rule if
requested. Requests for a hearing must be made by June 3, 2013. Please
contact Ms. Joan Rogers at Rogers.Joanc@epa.gov or 919-541-4487 by June
3, 2013 to request a public hearing. If a hearing is requested, the EPA
will hold a hearing on June 7, 2013 at the U.S. EPA, 109 T.W. Alexander
Drive, Research Triangle Park, North Carolina 27711. Please contact Ms.
Joan Rogers for details regarding the public hearing.
III. Background Information
A. What is the statutory authority for this proposed rule?
New source performance standards implement CAA section 111, which
requires that each NSPS reflect the degree of emission limitation
achievable through the application of the BSER which (taking into
consideration the cost of achieving such emission reductions, any
nonair quality health and environmental impact and energy requirements)
the Administrator determines has been adequately demonstrated. This
level of control is referred to as BSER and has been referred to in the
past as ``best demonstrated technology'' or BDT. In assessing whether a
standard is achievable, the EPA must account for routine operating
variability associated with performance of the system on whose
performance the standard is based. See National Lime Ass'n v. EPA, 627
F. 2d 416, 431-33 (D.C. Cir. 1980).
Existing affected facilities that are modified or reconstructed
would also be subject to this proposed rule for affected sources. Under
CAA section 111(a)(4), ``modification'' means any physical change in,
or change in the method of operation of, a stationary source which
increases the amount of any air pollutant emitted by such source or
which results in the emission of any air pollutant not previously
emitted. Changes to an existing facility that do not result in an
increase in emissions are not considered modifications.
Rebuilt emission units would become subject to the proposed
standards under the reconstruction provisions, regardless of changes in
emission rate. Reconstruction means the replacement of components of an
existing facility such that: (1) The fixed capital cost of the new
components exceeds 50 percent of the fixed capital cost that would be
required to construct a comparable entirely new facility; and (2) it is
technologically and economically feasible to meet the applicable
standards (40 CFR 60.15). Section 111(b)(1)(B) of the CAA requires the
EPA to periodically review and revise the standards of performance, as
necessary, to reflect improvements in methods for reducing emissions.
The NSPS are directly enforceable federal regulations issued for
categories of sources which cause, or contribute significantly to, air
pollution which may reasonably be anticipated to endanger public health
or welfare. Since 1970, the NSPS have been successful in achieving
long-term emissions reductions in numerous industries by assuring that
cost-effective controls are installed on new, reconstructed or modified
sources.
B. What are the current NSPS for kraft pulp mills?
The original NSPS for kraft pulp mills (40 CFR part 60, subpart BB)
were promulgated in the Federal Register on February 23, 1978 (43 FR
7572). The first review of the kraft pulp mills NSPS was completed on
May 20, 1986 (51 FR 18544). The 1986 review made changes to TRS
emission limits and temperature monitoring requirements. Minor testing
and monitoring changes and technical corrections were made to the kraft
pulp mills NSPS after the 1986 review (February 14, 1989 (54 FR 6673);
May 17, 1989 (54 FR 21344); February 14, 1990 (55 FR 5212); October 17,
2000 (65 FR 61759); and September 21, 2006 (71 FR 55127)).
The current kraft pulp mills NSPS (subpart BB) apply to the
following emission units constructed, reconstructed or modified after
September 24, 1976, that are located at facilities engaged in kraft
pulping:
Digester systems
Brown stock washer systems
Multiple-effect evaporator systems
Condensate stripper systems
Recovery furnaces
Smelt dissolving tanks
Lime kilns
The current NSPS, as amended under the 1986 review and later
actions, include the following emission limits and work practice
standards:
[[Page 31320]]
----------------------------------------------------------------------------------------------------------------
40 CFR 60.282 Particulate
Affected sources matter (PM) 40 CFR 60.283 Total reduced sulfur (TRS)
----------------------------------------------------------------------------------------------------------------
Digester system....................... None.......................... One of the following conditions must be
Brown stock washer system............. met:
Evaporator system..................... 1. Combust emissions from affected
Condensate stripper system............ source in one of the following:
(a) lime kiln subject to subpart BB (8
ppmdv TRS limit);
(b) recovery furnace subject to subpart
BB (5 or 25 ppmdv TRS limit); or
(c) incinerator, recovery furnace, or
lime kiln not subject to subpart BB,
operated at a minimum temperature of
1200 [deg]F for 0.5 seconds (no ppmdv
limit).
2. Use non-combustion control device
with a limit of 5 ppmdv.
3. It is technologically or economically
infeasible to incinerate brown stock
washer systems gases.
4. Uncontrolled digester gases contain
less than 0.01 pound of TRS per ton of
air-dried pulp.
----------------------------------------------------------------------------------------------------------------
Recovery furnace...................... 1. 0.044 gr/dscf @ 8% O2; and. 1a. Straight \1\: 5 ppmdv @ 8% O2; or
2. 35% opacity; and........... 1b. Cross \2\: 25 ppmdv @ 8% O2; and
3. 6% monitoring allowance for 2. 1% monitoring allowance for TRS.
opacity..
----------------------------------------------------------------------------------------------------------------
Smelt dissolving tank................. 0.2 lb/ton BLS dry weight..... 0.033 lb/ton BLS as H2S.
----------------------------------------------------------------------------------------------------------------
Lime kiln............................. 1a. Gas-fired: 0.066 gr/dscf @ 8 ppmdv @ 10% O2.
10% O2; or.
1b. Liquid fuel-fired: 0.13 gr/
dscf @ 10% O2..
----------------------------------------------------------------------------------------------------------------
\1\ A straight recovery furnace is one that only burns kraft pulping liquors.
\2\ A cross recovery furnace is one that burns kraft and neutral sulfite semichemical pulping liquors.
Initial compliance with the PM and TRS emission limits in the
current NSPS (subpart BB) is demonstrated by conducting initial
performance tests for these pollutants. To demonstrate continuous
compliance, certain operating parameters must be monitored and
maintained within a range of site-specific values. Continuous opacity
monitors are required for recovery furnaces and continuous TRS monitors
are required for recovery furnaces and lime kilns. Parameter monitors
for scrubber pressure loss and scrubbing liquid supply pressure are
required for any lime kiln or SDT using a wet scrubber to comply with
their respective PM emission limits in subpart BB. For digester
systems, brown stock washers, evaporators and condensate stripper
systems that use an incinerator to control emissions, incinerator
temperature monitors are required. Subpart BB requires TRS monitors for
those that do not use incinerators (e.g., the TRS monitor installed on
a recovery furnace or lime kiln controlling emissions is used; or a TRS
monitor is installed on a non-combustion control system).
IV. Summary of Proposed Standards
A. What source category is being regulated?
Today's proposed standards would apply to affected emission sources
at kraft pulp mills for which construction, modification or
reconstruction commences on or after May 23, 2013. The affected sources
under the proposed NSPS are new, modified or reconstructed digester
systems, brown stock washer systems, evaporator systems, condensate
stripper systems, recovery furnaces, smelt dissolving tanks and lime
kilns located at a kraft pulp mill.
B. What pollutants are emitted from these sources?
The pollutants regulated under section 111(b) for new, modified or
reconstructed emission units at kraft pulp mills are filterable PM and
TRS. Opacity is regulated to ensure proper operation and maintenance of
the ESP used to control PM emissions.
Particulate matter emissions and opacity are also regulated under a
separate federal standard, the subpart MM NESHAP for chemical recovery
combustion sources at kraft, soda, sulfite and stand-alone semichemical
pulp mills (40 CFR part 63). These standards were promulgated on
January 12, 2001 (66 FR 3180) and were not challenged; therefore the
standards are an appropriate baseline for analysis. Particulate matter
is regulated as a surrogate for HAP metals in the subpart MM NESHAP
pursuant to CAA section 112.
The most common technologies used to control PM and TRS emissions
from kraft pulp mills are listed as follows:
------------------------------------------------------------------------
Affected sources Pollutant Control technology
------------------------------------------------------------------------
Digester, brown stock washer, TRS............ Incineration of the
evaporator and condensate gases in the recovery
stripper systems. furnace, lime kiln or
separate incineration
unit.
Recovery furnace............... PM............. Use of an ESP.
TRS............ Use of a NDCE recovery
furnace; or use of
staged BLO for DCE
recovery furnaces.
Smelt dissolving tank.......... PM............. Use of a wet scrubber.
TRS............ Use of water not
highly contaminated
with dissolved
sulfides for
dissolving the smelt
and for scrubbing.
Lime kiln...................... PM............. Use of a venturi
scrubber, ESP, or
scrubber/ESP
combination.
TRS............ More efficient process
controls (e.g., mud
washing) and use of
caustic solution in
the scrubber.
------------------------------------------------------------------------
[[Page 31321]]
The PM concentration limits in the subpart BB NSPS and subpart MM
NESHAP are based on filterable PM measured by EPA Method 5. Filterable
PM consists of those particles directly emitted by a source as a solid
or liquid at the stack (or similar release conditions) and captured on
the filter of a stack test train. A fraction of the PM emitted from
recovery furnaces, SDTs and lime kilns is PM with an aerodynamic
diameter less than or equal to 2.5 micrometers (PM2.5). The
EPA is not proposing separate standards for PM2.5 in this
action because the available emissions test data for PM2.5
are limited and not adequate for setting standards (e.g., the
measurement method for PM2.5 does not apply for scrubber wet
stacks), and the same controls that remove filterable PM also reduce
filterable PM2.5.
Condensable PM is also emitted from recovery furnaces, SDTs and
lime kilns. Condensable PM is material that is in vapor phase at stack
conditions that condenses and/or reacts upon cooling and dilution in
the ambient air to form solid or liquid PM after discharge from the
stack. For purposes of implementing the NAAQS, Appendix A to subpart A
of 40 CFR part 51 defines PM2.5 as including both filterable
and condensable fractions of PM.
The PM concentration limits in today's proposed NSPS review are
based on filterable PM measured by EPA Method 5 because the majority of
PM emissions data available are Method 5 data. Emissions of condensable
PM are measured using EPA Method 202, which can be added as the ``back
half'' to a Method 5 sampling train. Although today's proposed NSPS
review contains no emission limits for condensable PM, the EPA is
proposing to require emissions testing for condensable PM in
conjunction with filterable PM testing to gather condensable PM
emissions data for future analyses. Additional data and research are
needed to develop a broader understanding of condensable PM emissions
from pulp and paper combustion sources and to determine mechanisms for
reducing condensable PM. Work to date suggests that condensable PM
emissions may not correlate with filterable PM emissions, and there is
some indication that SO2 present in the stack gas from pulp
and paper combustion sources may affect the accuracy of the condensable
PM measurement. Additional data will aid in our understanding of
condensable PM from pulp and paper sources and how it may be addressed.
In addition to PM and TRS, kraft pulp mills are also sources of
criteria pollutants such as NOX, SO2, and CO.
Today's proposed NSPS review focuses on the PM and TRS emission
standards in subpart BB that are due for review under CAA section
111(b)(1)(B). No standards were established for SO2,
NOX, and CO emissions from recovery furnaces and lime kilns
in the original kraft pulping NSPS or in the 1986 NSPS review because
no best demonstrated control techniques, considering costs, were
identified for these pollutants and sources in the kraft pulping
industry. Since that time, permitting authorities have implemented
permit limits for these pollutants based on site-specific process
measures that may or may not be transferrable from mill to mill. The
pollutants NOX and SO2 are of particular interest
because these pollutants can react in the atmosphere to form secondary
emissions of PM2.5. Additional research will be done for a
potential future rulemaking to determine if federal emission limits
should be established for other criteria pollutants (such as
NOX or SO2), including research into the
technological basis for permit limits; analysis of emissions test data;
and analysis of the benefits, trade-offs and costs of controls to
achieve reductions in these pollutants.
C. What are the proposed standards?
The EPA is proposing the following actions regarding the NSPS
emission limits for those affected sources for which construction,
modification or reconstruction is commenced on or after May 23, 2013:
Reduce the NSPS PM limit for new and reconstructed
recovery furnaces from 0.044 gr/dscf to the new source PM limit of
0.015 gr/dscf found in the subpart MM NESHAP.
Reduce the opacity limit for recovery furnaces from 35
percent to 20 percent opacity and reduce the monitoring allowance
from 6 percent to 2 percent of the 6-minute opacity averages.
Maintain the current NSPS TRS limits for recovery
furnaces (5 ppmdv for straight, 25 ppmdv for cross) and restrict the
1 percent monitoring allowance for TRS emissions to 30 ppmdv or
less. Previously, there was no maximum TRS limit for these periods.
Reduce the NSPS PM limit for new and reconstructed SDTs
associated with new or reconstructed recovery furnaces from 0.2 lb/
ton BLS to the new source PM limit of 0.12 lb/ton BLS in the subpart
MM NESHAP.
Reduce the NSPS PM limit for modified lime kilns from
0.066 gr/dscf for gas-fired kilns and 0.13 gr/dscf for liquid-fired
kilns to the existing source limit of 0.064 gr/dscf found in the
subpart MM NESHAP (for all fuels) and reduce the NSPS PM limit for
new and reconstructed lime kilns from 0.066 gr/dscf for gas-fired
kilns and 0.13 gr/dscf for liquid-fired kilns to the new source
limit of 0.010 gr/dscf found in the subpart MM NESHAP.
Maintain the current NSPS TRS limit for lime kilns at 8
ppmdv and add a 1 percent monitoring allowance restricted to 22
ppmdv.
Add an opacity limit for lime kilns equipped with ESPs
based on the subpart MM NESHAP limit of 20 percent opacity with a 1
percent monitoring allowance.
The EPA is proposing the following emission limits for those
affected sources for which construction, modification or reconstruction
is commenced on or after May 23, 2013 to be the same as currently in
subpart BB:
Maintain the current NSPS PM limit of 0.044 gr/dscf for
modified recovery furnaces.
Maintain the current NSPS TRS limit for SDTs at 0.033
lb/ton BLS.
Maintain the current NSPS PM limit of 0.2 lb/ton BLS
for modified and new and reconstructed SDTs not associated with a
new or reconstructed recovery furnace.
The emission limits for new, modified or reconstructed sources will be
included in a new subpart--40 CFR part 60, subpart BBa. The PM
concentration emission limits are in terms of filterable PM measured by
EPA Method 5. The TRS emission limits are in terms of TRS (or TRS as
H2S for SDTs) measured by EPA Method 16, 16A, 16B or 16C.
The EPA is proposing ESP parameter monitoring requirements for
recovery furnaces and lime kilns equipped with ESPs to enable affected
units to show continuous compliance with the PM concentration standards
at all times, including periods when the opacity monitoring allowance
is used. The EPA is proposing that these sources monitor the secondary
voltage and secondary current (or, alternatively, total secondary
power) of each ESP collection field. These ESP parameter monitoring
requirements are in addition to opacity monitoring for recovery
furnaces and lime kilns equipped with ESPs alone. For recovery furnaces
or lime kilns equipped with an ESP in combination with a wet scrubber
system, the EPA is proposing wet scrubber parameter monitoring and ESP
parameter monitoring instead of opacity monitoring. The parameter
monitors will measure the wet scrubber pressure drop and scrubber
liquid flow rate (or liquor supply pressure). Scrubber fan amperage
monitoring is proposed as an alternative to scrubber pressure drop
monitoring for certain types of scrubbers used on SDTs (e.g., dynamic
scrubbers that operate near atmospheric pressure). All parameters would
be measured and recorded at least once every 15 minutes and reduced to
12-hour block averages (except that ESP parameters would be reduced to
a quarterly average when an opacity monitor is also used on the ESP).
The EPA is proposing to specify
[[Page 31322]]
a 5-minute data recording frequency and 3-hour block averaging time for
incinerator temperature measurements required under the NSPS.
The General Provisions in 40 CFR part 60 provide that emissions in
excess of the level of the applicable emission limit during periods of
SSM shall not be considered a violation of the applicable emission
limit unless otherwise specified in the applicable standard. See 40 CFR
60.8(c). The General Provisions, however, may be amended for individual
subparts. Here, the EPA is proposing standards in subpart BBa that
apply at all times as specified in the proposed Sec. Sec. 60.282a(b)
and 60.283a(b). This is discussed further in section V.A.5, and with
respect to specific standards in various sections below.
The EPA recognizes that even equipment that is properly designed
and maintained can sometimes fail and that such failure can sometimes
cause a violation of the relevant emission standard; thus, the EPA is
proposing to include an affirmative defense to civil penalties for
violations of emission standards that are caused by malfunctions that
meet certain criteria, as discussed in section V.A.5 below.
As part of an ongoing effort to improve compliance with the
standards, the EPA is proposing to require repeat air emissions testing
for filterable PM, and TRS for recovery furnaces, SDTs and lime kilns
once every 60 months (5 years), as discussed in section V.B below. The
EPA is also proposing initial and repeat condensable PM testing once
every 60 months (5 years) for informational purposes.
To increase the ease and efficiency of data submittal and improve
data accessibility, the EPA is also proposing to require mills to
submit electronic copies of performance test reports to the EPA's
WebFIRE database, as discussed in section V.C below.
V. Rationale for the Proposed Standards
Section 111(a)(1) requires that standards of performance for new
sources reflect the--
* * * degree of emission limitation achievable through the
application of the best system of emission reduction which (taking
into account the cost of achieving such reduction, and any nonair
quality health and environmental impact and energy requirements) the
Administrator determines has been adequately demonstrated.
Section 111(b)(1)(B) requires the EPA to ``at least every 8 years
review and, if appropriate, revise'' performance standards unless the
``Administrator determines that such review is not appropriate in light
of readily available information on the efficacy'' of the standard.
A. What is the EPA's rationale for the proposed emission limits and
monitoring requirements for affected sources?
1. Digesters, Brown Stock Washers, Evaporators and Condensate Strippers
National emission standards for HAPs were promulgated for pulp and
paper manufacturing emissions sources in 1998. Under the pulp and paper
manufacturing NESHAP (40 CFR part 63, subpart S), NCGs from digesters,
evaporators and condensate strippers are collected as part of the LVHC
system for incineration control. The NCGs from brown stock washers are
either collected as part of the HVLC system under the subpart S NESHAP
for incineration-based control, or are subject to the subpart S NESHAP
clean condensate alternative. (See 40 CFR 63.447.) The incineration
control technology used for NESHAP subpart S compliance is the same as
that needed to meet the TRS emission limit under the NSPS, and the
incineration control technology has not changed since implementation of
the NESHAP. In many respects, the NESHAP is more expansive in its
coverage of NCG sources than the NSPS (e.g., the NESHAP targets HAP
emissions while the NSPS targets the largest sources of TRS emissions),
such that additional reductions in TRS emissions from kraft pulp mills
have occurred as a result of the TRS co-control benefits of the NESHAP.
Implementation of the NESHAP has expanded use of incineration-based
controls, and mills are likely to have made process monitoring
improvements to ensure the reliability and effectiveness of NCG
collection systems and incineration-based controls as part of NESHAP
implementation. While TRS control benefits from enhancements of NCG
collection and control systems made for NESHAP implementation, the
underlying technology that is the basis of the 5 ppmdv TRS limit and
the level of control that is achieved in practice have not changed. The
EPA received four datasets (TRS CEMS) for processes emitting NCGs. (See
memo titled, Review of the Continuous Emission Monitoring and
Continuous Opacity Monitoring Data from the Pulp and Paper Information
Collection Request Responses Pertaining to Subpart BB Sources, in the
docket.) The analysis of these datasets confirm that incineration
remains the best demonstrated technology and show that 5 ppm remains
the appropriate limit. Recognizing improvements to control system
operations and monitoring, a maximum limit was added for TRS emissions
from lime kilns and recovery furnaces. Alternatives to incineration,
such as scrubbing, are less effective at the removal of TRS because
only two of the four TRS compounds (H2S and methyl
mercaptan) are acidic enough to be removed with alkaline scrubbing,
resulting in a removal efficiency much lower than that achieved by
incineration. Therefore, the EPA is proposing to maintain the TRS limit
for NCG sources.
Incinerator temperature monitoring. Subpart BB requires monitoring
of incineration temperature in conjunction with the compliance option
for TRS emissions from digesters, washers, evaporators and strippers to
be combusted at a temperature of 1200 [deg]F for 0.5 seconds. Subpart
BB does not specify a data recording frequency or averaging time for
the temperature measurements but does define excess emissions as
temperature measurements below 1200 [deg]F for a period of 5 minutes or
more (excluding periods of startup and shutdown, per Sec. 60.8(c)). In
the subpart S NESHAP, incinerator temperature averaging time is not
specified, but compliance testing is based on a 3-hour average (an
average of three 1-hour test runs). For subpart BBa, the EPA is
proposing to clarify the incineration temperature monitoring
requirement by specifying a data recording frequency of at least every
5 minutes, and to create consistency between subpart S and subpart BBa
by proposing a 3-hour block averaging period. Because incineration
devices must warm to 1200 [deg]F during control startup prior to firing
gases containing TRS emissions (and subsequently cool to below 1200
[deg]F during control shutdown), the EPA is proposing to allow
facilities to omit 5-minute recorded temperature measurements from the
3-hour block averages when no TRS emissions are fired. This means that
when the incinerator is not burning TRS (e.g., during incinerator warm-
up and cool-down periods before TRS emissions are generated or when an
alternative control device is used), the low temperature does not
constitute a violation. The EPA requests comment on the 3-hour
averaging time for incinerator temperature monitoring, especially as it
relates to temperature data recording and averaging practices specified
for individual mills under the subpart S NESHAP.
2. Recovery Furnaces
Recovery furnace PM. Under the current subpart BB, new, modified
and reconstructed recovery furnaces are
[[Page 31323]]
required to meet a PM emission limit of 0.044 gr/dscf at 8 percent
O2. The PM emission limit in subpart BB is the same as the
existing source emission limit for recovery furnaces under the NESHAP
for chemical recovery combustion sources (40 CFR part 63, subpart MM).
For the NSPS review, the EPA reviewed data from more than 200
filterable PM stack tests, including some repeat tests, on nearly all
of the recovery furnaces in the United States. Test data were reviewed
for DCE and NDCE recovery furnaces using a variety of PM emission
controls (ESP, ESP and wet scrubber combinations, and wet scrubbers).
The PM stack test data revealed little or no distinction between DCE
and NDCE recovery furnaces for PM emissions. Nearly all of the recovery
furnaces tested met the current NSPS and existing source NESHAP
(subpart MM) limit (0.044 gr/dscf),\1\ and many met the new source
NESHAP (subpart MM) limit (0.015 gr/dscf). However, some recovery
furnaces equipped with a wet scrubber alone or with a wet scrubber in
combination with an ESP exhibited PM emissions above 0.015 gr/dscf (but
below the 0.044 gr/dscf existing source NESHAP limit subpart MM). This
suggests that wet scrubbing of recovery furnace exhaust gases (either
alone or in conjunction with an ESP) does not necessarily improve
filterable PM removal. The review of the stack test data also shows
that a limit lower than 0.015 gr/dscf has not been adequately
demonstrated.
---------------------------------------------------------------------------
\1\ Exceptions included a few stack tests that were repeated, or
recovery furnaces that participate in the PM bubble compliance
option under subpart MM.
---------------------------------------------------------------------------
Based on our review of the stack test data and technologies used to
reduce PM emissions from kraft recovery furnaces, the EPA is proposing
a limit equivalent to the subpart MM NESHAP PM limit for new and
reconstructed recovery furnaces (0.015 gr/dscf at 8 percent
O2) for recovery furnaces constructed or reconstructed
(excluding modified units) after May 23, 2013. Because a limit of 0.015
gr/dscf has been adequately demonstrated (and is already required under
the subpart MM NESHAP) for new and reconstructed recovery furnaces, the
EPA does not expect any incremental costs or emissions reductions
associated with adopting a NSPS limit of 0.015 gr/dscf for new or
reconstructed recovery furnaces. The proposed limits establish
consistency between this NSPS and other regulatory requirements.
The EPA also considered a 0.015 gr/dscf limit for existing recovery
furnaces that are modified. Unlike new or reconstructed sources which
trigger both the new source MACT requirements and NSPS upon
construction or reconstruction, recovery furnaces can trigger the
applicable NSPS provisions as a result of modification but would not
trigger the new source MACT requirements because there are no
modification provisions under the NESHAP (subpart MM) or the subpart A
General Provisions for part 63 standards. Therefore, costs and
emissions reductions associated with controlling PM emissions down to a
level of 0.015 gr/dscf are different for modified units than for new or
reconstructed units. The EPA evaluated the number of existing recovery
furnaces with PM stack test data above 0.015 gr/dscf but below 0.044
gr/dscf, and concluded that some existing recovery furnaces that are
modified could have difficulty achieving a limit of 0.015 gr/dscf if
they attempt to use their existing control device to meet this limit.
The EPA estimated the cost effectiveness of incremental improvements in
ESP performance needed for modified recovery furnaces to meet 0.015 gr/
dscf to be $27,500/ton (in 2012 dollars). The EPA also evaluated other
emission limits between 0.015 gr/dscf and 0.044 gr/dscf, but because
the costs associated with ESP upgrades remained the same with smaller
emission reductions, the options were less cost effective. With the
high costs (poor cost effectiveness) of further PM reductions and the
potential for some modified recovery furnaces to have difficulty
achieving 0.015 gr/dscf, the EPA is proposing to retain the 0.044 gr/
dscf PM limit for existing recovery furnaces that are modified. For
more information, see the memorandum, Emissions Inventory for Kraft
Pulp Mills and Costs/Impacts of the Section 111(b) Review of the Kraft
Pulp Mills NSPS, in the docket.
Recovery furnace opacity and parameter monitoring. Ongoing
compliance with the subpart BB PM concentration limit is demonstrated
by continuously monitoring opacity. The recovery furnace PM opacity
limit under subpart BB is 35 percent opacity with a monitoring
allowance that allows 6 percent of the 6-minute opacity averages during
a quarter (excluding periods of startup, shutdown and malfunction and
periods when the facility is not operating) to exceed 35 percent
without being considered a violation.
The subpart MM NESHAP also requires continuous opacity monitoring,
specifying a 20 percent opacity limit for new sources beyond which a
violation occurs if more than 6 percent of the 6-minute averages exceed
20 percent opacity during the reporting period (i.e., a monitoring
allowance) and a 35 percent opacity limit for existing sources with a
similar monitoring allowance. The subpart MM NESHAP also establishes a
corrective action threshold of 10 consecutive 6-minute averages above
20 percent opacity for existing sources.
The EPA reviewed COMS data for 138 recovery furnaces to evaluate
the opacity limits in the current NSPS subpart BB. The EPA also
reviewed state permits and found many recovery furnaces with state
permit limits of 20 percent opacity. In addition, as noted above, 20
percent opacity also represents the corrective action level for
existing recovery furnaces and the new source opacity limit under the
subpart MM NESHAP. The COMS data analyzed for the NSPS review show that
20 percent opacity has been adequately demonstrated and achieved in
practice by both DCE and NDCE recovery furnaces using a variety of air
pollution controls and including periods of startup and shutdown. Given
numerous state limits of 20 percent opacity, and the fact that new and
reconstructed sources must meet 20 percent under the subpart MM NESHAP,
the EPA is proposing an opacity limit of 20 percent for new, modified
and reconstructed units subject to subpart BBa. The EPA believes there
are no incremental costs or emission reductions associated with
adopting an opacity limit of 20 percent because the majority of units
are already meeting this limit, without a federal requirement to do so.
The EPA is unaware of any technological reason that would hinder
modified units from meeting this limit but requests comment on the 20
percent opacity requirement for modified sources.
The EPA also used the COMS data to evaluate the current 6 percent
monitoring allowance for opacity. Our analysis of the COMS data is
included in a memorandum in the docket.\2\ The COMS data show that over
90 percent of existing recovery furnaces, whether subject to the
current NSPS or not, regardless of design (DCE or NDCE), and with most
controls, are meeting a 20 percent opacity limit based on a 6-minute
average with fewer than 2 percent of averaging periods exceeding 20
percent opacity, including periods of startup and shutdown. Therefore,
the EPA has determined in subpart BBa that a 2 percent monitoring
allowance for recovery furnace opacity has been
[[Page 31324]]
adequately demonstrated to be achieved in practice and is more
representative of actual performance than the current 6 percent
monitoring allowance, and thus the EPA is proposing that the monitoring
allowance be 2 percent for the new NSPS subpart BBa.
---------------------------------------------------------------------------
\2\ See memorandum titled, ``Review of the Continuous Emission
Monitoring and Continuous Opacity Monitoring Data from the Pulp and
Paper Information Collection Request Responses Pertaining to Subpart
BB Sources'' in the docket.
---------------------------------------------------------------------------
The COMS data for recovery furnaces currently subject to NSPS
(subpart BB) were reviewed closely to understand the impacts of startup
and shutdown on opacity and to what extent a monitoring allowance
should be refined to reflect opacity levels achieved in practice during
startup and shutdown. High short-duration spikes in opacity were
observed during some (but not all) instances of startup and shutdown at
some recovery furnaces. Brief spikes were also observed during normal
operation. The exact causes of these brief spikes were not documented
in the COMS datasets but could have been monitor malfunctions, high
level span checks, calibrations or some other cause. The COMs data
showed that the maximum 6-minute opacity average at approximately half
of the recovery furnaces for which COMS data are available exceeded 75
percent opacity, while the annual average of the 6-minute values for
these units was no more than 16 percent opacity. The potential for
brief high-level spikes in opacity can be accommodated with a 2 percent
monitoring allowance without an upper limit. To ensure continuous
compliance with the PM limit, the EPA is also proposing to add an ESP
parameter monitoring requirement to subpart BBa that would provide
another indicator of ESP performance and ensure continuous compliance
with the PM limit during the reporting period. The EPA is proposing
that ESP secondary voltage and secondary current (or total secondary
power) be monitored and averaged over the same calendar quarter as the
opacity monitoring allowance. The 2 percent opacity monitoring
allowance will only be available for recovery furnaces with ESP
parameters that are above the minimum limits established during the PM
performance test (i.e., above the minimum secondary current and
secondary voltage or above minimum total secondary power). Subpart BB
currently requires that the opacity allowance be calculated based on
the percent of the total number of possible contiguous periods of
excess emissions in a quarter. The EPA requests comment on this
requirement, specifically whether a semiannual basis would be more
appropriate based on the semiannual reporting requirement.
Monitoring for recovery furnaces with combined ESP/scrubber
controls. Because opacity is not a suitable monitoring requirement for
recovery furnaces with wet scrubber stacks, the EPA is proposing to
require ESP and wet scrubber parameter monitoring for recovery furnaces
equipped with an ESP followed by a wet scrubber. The ESP parameters to
be monitored are secondary voltage and secondary current (or,
alternatively, total secondary power), and the wet scrubber parameters
are pressure drop and scrubber liquid flow rate (or scrubber liquid
supply pressure). The EPA is specifying that these parameters would be
measured and recorded at least once every 15 minutes and these 15-
minute measurements used to calculate 12-hour block averages. The EPA
requests comment on the use of parameter monitoring instead of opacity
monitoring in systems that utilize both an ESP and a wet scrubber. The
EPA is also requesting comment on the parameter recording frequency and
averaging time for ESP parameters and wet scrubber parameters.
Cross recovery furnace TRS. Although the current NSPS limits TRS
from cross recovery furnaces to 25 ppmdv at 8 percent O2,
there are currently no cross recovery furnaces subject to the NSPS,
and, likewise, no TRS emissions data to analyze for cross recovery
furnaces. Although there are currently no cross recovery furnaces
subject to the NSPS, there are some kraft mills with co-located
semichemical processes that may, in the future, have furnaces
designated as NSPS cross recovery furnaces; therefore, a TRS limit for
these sources should be maintained.
The cross recovery furnace TRS emission limit is higher than the
straight recovery furnace TRS emission limit of 5 ppmdv at 8 percent
O2 for three technical reasons. First, the sulfur content of
the semichemical liquor is higher than traditional kraft liquor.
Second, the heat content of the liquor is lower because it contains
less organic material than kraft liquor due to higher pulping yields.
Third, the heavier sulfur loading and the lower operating temperature
puts a restriction on the amount of excess O2 available to
oxidize the sulfur compounds.\3\ For these reasons, the EPA is
proposing to retain the current cross recovery furnace TRS emission
limit of 25 ppmdv at 8 percent O2 for the new NSPS subpart
BBa.
---------------------------------------------------------------------------
\3\ U.S. EPA. Review of New Source Performance Standards for
Kraft Pulp Mills. EPA-450/3-83-017. September 1983.
---------------------------------------------------------------------------
Straight recovery furnace TRS. The current kraft NSPS limits TRS
emissions from straight recovery furnaces (including both DCE and NDCE
recovery furnaces) to 5 ppmdv at 8 percent O2. The CAA
111(d) TRS emission guidelines (44 FR 29828) limit TRS to 5 ppmdv for
existing NDCE recovery furnaces and 20 ppmdv for existing DCE recovery
furnaces.
The EPA analyzed 1 year of TRS CEMS data for most recovery furnaces
as part of the NSPS review. Our review focused on CEMS data as opposed
to stack test data because relatively few TRS stack test reports (for
recovery furnaces or lime kilns) were submitted in response to the
EPA's 2011 ICR survey as compared to the number of available TRS CEMS
datasets.
The data the EPA analyzed suggest that recovery furnace type (DCE
vs. NDCE) and NSPS applicability (i.e., whether or not the unit is
required to meet the more stringent standard) are more relevant than
control device type in distinguishing between the best performing
recovery furnaces for TRS. Recovery furnaces with combined ESP/scrubber
controls did not achieve lower TRS emissions than recovery furnaces
with ESP systems alone, which was expected because process control
factors are expected to play a role in recovery furnace TRS emissions.
Annual average TRS emissions revealed that NDCE recovery furnaces can
be expected to achieve lower TRS levels than DCE recovery furnaces.
Because compliance is based on a 12-hour average, the EPA considered
the 99th percentile of the 730 potential 12-hour blocks in a given year
for each recovery furnace. Nearly all DCE furnaces had TRS emissions
above 5 ppmdv (and usually below 20 ppmdv) while the majority of NDCE
furnaces achieved 5 ppmdv consistently. Multi-staged BLO has been
reported to reduce TRS emissions from DCE recovery furnaces; however,
the trend over the past several decades has been towards installation
of NDCE recovery furnaces or ``low-odor'' conversions of DCE recovery
furnaces to NDCE technology. Only 41 DCE recovery furnaces remain in
the industry, as compared to 108 NDCE furnaces. Many of the remaining
DCE furnaces are approaching the end of their useful life and would be
expected to be replaced with a new NDCE as opposed to being modified or
reconstructed as an NDCE furnace. No new DCE recovery furnaces are
projected for the pulp and paper industry. Given these trends, we are
not proposing separate standards for new, reconstructed or modified DCE
recovery furnaces. All new modified or reconstructed furnaces would
have to comply with the proposed standard of 5 ppmdv.
[[Page 31325]]
Subpart BB contains a 1 percent monitoring allowance for recovery
furnace TRS which allows 1 percent of the reported 12-hour averages in
a reporting period to exceed the emission limit without being
considered an excess emission. The majority of NDCEs subject to the
NSPS achieved the 5 ppmdv limit consistently with 1 percent or fewer of
the averaging periods in exceedance of 5 ppmdv, including periods of
startup and shutdown. Periods of startup and shutdown are not excluded
under subpart BBa to ensure that emissions standards apply
continuously. The EPA is unaware of any technological reason that would
hinder modified, reconstructed or new units from meeting the 1 percent
allowance, but requests comment on such instances.
Based on analysis of the TRS CEMS data for recovery furnaces, which
included periods of startup and shutdown, the EPA is proposing to
retain the 5 ppmdv at 8 percent O2 TRS emission limit for
straight recovery furnaces with a conditional 1 percent monitoring
allowance (see conditions discussed below) as the standard that has
been adequately demonstrated. This limit would apply at all times,
including during periods of startup and shutdown. The EPA did not
identify a lower achievable TRS limit based on the data and, therefore,
is proposing to maintain the current limit.\4\ The 1 percent monitoring
allowance is proposed to be retained and can be used for operational
variability as well as startup and shutdown periods.
---------------------------------------------------------------------------
\4\ See memorandum titled, ``Review of the Continuous Emission
Monitoring and Continuous Opacity Monitoring Data from the Pulp and
Paper Information Collection Request Responses Pertaining to Subpart
BB Sources'' in the docket.
---------------------------------------------------------------------------
The EPA reviewed NSPS recovery furnace TRS CEMS datasets with
startup and shutdown details to understand the effects of startup and
shutdown on emissions. The EPA observed that periods of startup and
shutdown can lead to a situation where continuously monitored TRS
concentrations that are corrected to a specific percent O2
can be grossly inflated as a result of the O2 correction
equation. As the stack gas O2 concentration approaches
ambient conditions, the denominator of the O2 correction
equation becomes very small, leading to an O2-corrected
concentration that is artificially high, such that an otherwise-
compliant TRS measurement can exceed the applicable concentration
because it is corrected for O2. Periods when no BLS are
fired into the recovery furnace seemed to lead to this O2-
correction artifact. Nevertheless, the EPA observed that many mills
complied with the 5 ppmdv limit with a 1 percent monitoring allowance
regardless of startup and shutdown periods and process variability. The
highest representative TRS 12-hour averages associated with startup or
shutdown periods were on the order of 30 ppmdv at 8 percent
O2 for three different CEMS. A value of 30 ppmdv also
corresponds with the span setting for TRS monitors required in subpart
BB. Based on these observations, the EPA is proposing to: (1) Restrict
use of the 1 percent monitoring allowance to 12-hour TRS averages below
an upper limit of 30 ppmdv (to ensure that the 1 percent monitoring
allowance is unquestionably continuous), (2) address the O2-
correction issue by clarifying that the TRS concentration limit applies
when black liquor is being fired into the recovery furnace and by
adding language to the rule that would allow enforcement authorities to
accept uncorrected TRS concentration values during startup and shutdown
periods when stack O2 concentration approaches ambient
levels. The EPA is seeking comment on this approach. In summary, the
EPA is proposing to maintain the 5 ppmdv at 8 percent O2 TRS
emission limit with a 1 percent monitoring allowance, not to exceed 30
ppmdv. Subpart BB currently requires that the TRS monitoring allowance
be calculated based on the percent of the total number of possible
contiguous periods of excess emissions in a quarter. The EPA requests
comment on this requirement, specifically whether a semiannual basis
would be more appropriate based on the semiannual reporting
requirement.
3. Smelt Dissolving Tanks
SDT PM. The current NSPS PM limit for SDTs (0.2 lb/ton BLS) was
established in 1976 based on use of a low-energy water scrubber or a
combination demister/low-energy water scrubber. Wire mesh demister pads
were determined not to be as effective as low-energy wet scrubbers in
the 1986 NSPS review. The 1986 NSPS review concluded that no new
control technology for SDTs had emerged since the original NSPS. The
subpart MM NESHAP PM emission limit (which is a surrogate for HAP
metals) for existing SDTs is equivalent to the NSPS limit of 0.2 lb/ton
BLS. The subpart MM NESHAP PM limit for new and reconstructed sources
with initial startup in 2001 or later is 0.12 lb/ton BLS based on the
use of a high-efficiency wet scrubber. A SDT is only considered to be
new or reconstructed under the subpart MM NESHAP if the associated
recovery furnace is also new or reconstructed (see 40 CFR 63.860--
applicability and designation of affected source).
Analysis of recent SDT PM stack test data collected with the 2011
ICR shows that nearly all SDTs have achieved 0.2 lb/ton BLS (with the
exception of a few SDTs with mist eliminators and SDTs included in the
PM bubble compliance option under the subpart MM NESHAP). Many SDTs
have also achieved the new source MACT limit of 0.12 lb/ton BLS,
without a federal requirement to do so. Therefore, the EPA considers a
PM limit of 0.12 lb/ton BLS to be adequately demonstrated for new and
reconstructed SDTs associated with new or reconstructed recovery
furnaces. Because 0.12 lb/ton BLS is already required for new and
reconstructed SDTs associated with new or reconstructed recovery
furnaces under the subpart MM NESHAP, there would be no additional cost
associated with applying this limit for new and reconstructed SDTs
associated with new or reconstructed recovery furnaces under subpart
BBa. For these reasons, the EPA is proposing to establish a limit of
0.12 lb/ton BLS for new and reconstructed SDTs associated with new or
reconstructed recovery furnaces.
The EPA also considered the control options for modified, and
reconstructed and new SDTs not associated with a new or reconstructed
recovery furnace. These units would not be required to meet a limit of
0.12 lb/ton by the subpart MM NESHAP. The EPA estimated the cost-
effectiveness to reduce PM from existing SDTs that are modified to be
$6,600/ton (in 2012 dollars). This cost assumes that an owner or
operator would automatically replace the existing scrubber with a new
one upon modification because the scrubbers for the projected units
have surpassed their useful life. However, if a new scrubber would not
have been required in the absence of revised NSPS, the cost-
effectiveness would increase to $15,500/ton. Similar cost effectiveness
can be expected from SDTs that trigger the new source or reconstruction
provisions under NSPS (independent of the recovery furnace) but do not
meet the new source or reconstruction criteria under the subpart MM
NESHAP (e.g., because the recovery furnace is included in the
reconstruction capital cost calculation under the subpart MM NESHAP).
Considering this relatively high cost effectiveness and that test data
for several existing SDTs exceeds 0.12 lb/ton BLS (as they are not
currently required to meet 0.12 lb/ton BLS), the EPA is proposing to
retain the current PM NSPS limit of 0.2 lb/ton BLS for SDTs that are
modified, and for new or
[[Page 31326]]
reconstructed SDTs that are not associated with a new or reconstructed
recovery furnace.
SDT TRS. The current NSPS limits TRS emissions from SDTs to 0.033
lb as H2S/ton BLS (the ``as H2S'' represents how
TRS is measured--we will refer to this as ``lb/ton BLS'' for the
remainder of this section). This limit was raised from 0.0168 to 0.033
lb/ton BLS during the 1986 NSPS review because some SDTs with wet
scrubbers could not meet the original 1976 limit of 0.0168 lb/ton BLS.
Both of these limits were considered as regulatory options in the
current NSPS review because the emissions guideline for existing SDTs
remains at 0.0168 lb/ton BLS.\5\ The EPA intends to review these
emission guidelines in the future to correct for this discrepancy. The
technology basis for the current NSPS limit is the use of water that is
not highly contaminated with dissolved sulfides for dissolving smelt
and for scrubbing. A study conducted by the National Council for Air
and Stream Improvement in 2005 summarized 1990s SDT TRS emissions test
data showing that the current NSPS emission limit of 0.033 lb/ton BLS
could not be met consistently in a few cases, and that a lower limit of
0.0168 lb/ton BLS can be difficult to achieve for a number of existing
SDTs. The inability for some units to consistently meet the more
stringent limit is the result of plant-specific process variables. The
analysis of approximately 100 recent TRS stack tests (most conducted in
2004 or later) collected through the EPA's 2011 ICR showed that all of
the SDTs tested were able to meet the current NSPS limit of 0.033 lb/
ton BLS, but some of the SDTs were repeatedly unable to achieve the
former limit of 0.0168 lb/ton BLS. Thus, a limit of 0.033 lb/ton BLS
appears to be adequately demonstrated, while adequate demonstration of
0.0168 lb/ton BLS is questionable. The EPA estimated the cost
effectiveness of scrubber upgrades that could aid in reduction of TRS
emissions from SDTs to be $45,300/ton (in 2012 dollars). The EPA has no
information to estimate additional process-change costs that may be
incurred in order for some mills to achieve a limit of 0.0168 lb/ton
BLS. The EPA also investigated limits between 0.033 lb/ton BLS and
0.0168 lb/ton BLS, but costs for scrubber upgrades were assumed to be
the same while emission reductions were less, therefore the most cost-
effective option was 0.0168 lb/ton BLS. Considering the high cost of
reducing the TRS limit to 0.0168 (even without process-change costs)
and that emissions data show a limit of 0.033 lb/ton BLS has been
adequately demonstrated, the EPA is proposing the current subpart BB
TRS limit of 0.033 lb/ton BLS as the standard for new, reconstructed
and modified SDTs in subpart BBa.
---------------------------------------------------------------------------
\5\ We note that the May 22, 1979, Federal Register notice (44
FR 29828) announcing availability of the final emissions guideline
document for kraft pulp mills incorrectly stated that the emission
guideline for SDT TRS was 0.168 lb/ton BLS, but the actual March
1979 emissions guideline document contained a guideline of 0.0168
lb/ton BLS. The emissions guidelines are used by states in setting
standards for existing sources.
---------------------------------------------------------------------------
SDT scrubber monitoring. Monitoring of scrubber liquid supply
pressure and pressure loss is specified in the current NSPS subpart BB
for SDTs. For subpart BBa, the EPA is proposing that scrubber liquid
flow rate and pressure drop be monitored consistent with the wet
scrubber parameter monitoring requirements under subpart MM NESHAP.
Scrubber liquid supply pressure is allowed as an alternative to
scrubber liquid flow rate because some mills received approval to
monitor scrubber liquid supply pressure (required under subpart BB)
instead of scrubber liquid flow rate (required under subpart MM)
following promulgation of subpart MM. Consistent with several EPA
applicability determinations, the EPA is also proposing that SDT
scrubber fan amperage may be used as an alternative to pressure drop
measurement for SDT dynamic scrubbers operating at ambient pressure or
for low-energy entrainment scrubbers on SDTs where the fan speed does
not vary. The EPA is proposing a 12-hour averaging time for wet
scrubber parameters recorded at least once every 15 minutes rather than
retaining the current NSPS requirement to record wet scrubber
parameters only once per shift. Excess emissions for SDTs would be
defined in subpart BBa as any 12-hour scrubber parameter average below
its respective site-specific parameter limits (established during
performance testing) during times when BLS is fired. Data from the ICR
indicate that facilities have difficulty meeting the minimum pressure
drop requirement during startup and shutdown, as expected due to the
reduced (and changing) volumetric flow of stack gases during startup
and shutdown. The EPA is proposing to consider only scrubber liquid
flow rate or liquid supply pressure during these periods (i.e., excess
emissions would include any 12-hour period when BLS is fired that the
scrubber flow rate [or liquid supply pressure] does not meet the
minimum parameter limits set in the initial performance test). The EPA
requests comment on the SDT scrubber parameter monitoring requirements,
especially the recording frequency and the averaging time for wet
scrubber parameters.
4. Lime Kilns
Lime kiln PM. New, modified and reconstructed lime kilns are
required under subpart BB to meet a PM emission limit of 0.066 gr/dscf
for gaseous fuel-fired kilns and 0.13 gr/dscf for liquid fuel-fired
kilns, both at 10 percent O2. However, a more stringent PM
limit of 0.064 gr/dscf at 10 percent O2 is required for
existing lime kilns under the subpart MM NESHAP. For new or
reconstructed lime kilns, the NESHAP limit is 0.010 gr/dscf at 10
percent O2 based on use of a high-efficiency ESP. The NESHAP
does not distinguish between fuel types. Lime kilns typically burn
natural gas, fuel oil, petroleum coke or a combination of these fuels.
They may also burn NCGs or pulp mill byproducts such as tall oil.
Lime kiln air pollution control devices include wet scrubbers,
ESPs, or a combination system including an ESP followed by a wet
scrubber. Wet scrubbers were the most common control in 1986 when the
NSPS was last reviewed and remain the most common lime kiln control
system today. However, the number of lime kilns with ESPs or ESP/wet
scrubber combinations is increasing. The ICR data indicate that, of 131
lime kilns in the U.S., 29 kilns have ESPs and 10 kilns have ESP/wet
scrubber combinations.
The EPA reviewed PM stack test data from more than 250 filterable
PM stack tests (including several repeat tests) on 110 lime kilns in
the U.S. for purposes of reevaluating the NSPS PM limits for lime
kilns. The tests included lime kilns with scrubbers, ESPs and ESP/wet
scrubber combination controls and were representative of the various
fuel combinations burned in lime kilns. Consistent with the NESHAP
(subpart MM), the EPA found no reason to distinguish among fuel types
for purposes of establishing a PM limit in subpart BBa. The EPA found
that ESP and ESP/wet scrubber controls typically reduce PM to lower
levels than wet scrubbers alone and that wet scrubbers would not be
expected to meet the new source MACT limit of 0.010 gr/dscf at 10
percent O2. The ESP/wet scrubber systems did not necessarily
perform better on filterable PM than the ESPs alone. Several ESP and
ESP/wet scrubber-controlled kilns consistently met the limit of 0.010
gr/dscf at 10 percent O2. Therefore, the EPA is proposing a
PM limit of 0.010 gr/dscf at 10 percent O2 for new and
reconstructed
[[Page 31327]]
lime kilns as the PM limit that has been adequately demonstrated. There
are no incremental cost impacts or emissions reductions associated with
a limit of 0.010 gr/dscf at 10 percent O2 for new and
reconstructed lime kilns because this limit is already required under
subpart MM NESHAP.
As noted above for recovery furnaces, lime kilns can trigger the
NSPS provisions as a result of modification but would not trigger the
new source MACT requirements because there are no modification
provisions under the NESHAP (subpart MM) or the subpart A General
Provisions for part 63 standards. The EPA estimated the cost
effectiveness of incremental improvements in ESP performance needed for
modified lime kilns to meet 0.010 gr/dscf to be $16,000/ton (in 2012
dollars). This cost-effectiveness calculation assumes that modified
kilns would have installed a new ESP to meet the current NSPS PM limit
(because the kilns that were projected to be modified have scrubbers
that have exceeded their useful equipment life). The EPA considered PM
emission limits between 0.010 gr/dscf and 0.064 gr/dscf, however, the
costs for air pollution control device upgrades remained the same,
therefore 0.010 gr/dscf was the most cost effective option. With the
high cost (poor cost effectiveness) of further PM reductions and the
potential for some modified lime kilns to be unable to achieve 0.010
gr/dscf without new controls, the EPA is proposing the existing source
MACT limit of 0.064 gr/dscf at 10 percent O2 for modified
lime kilns under subpart BBa.
Lime kiln opacity and parameter monitoring. Monitoring of scrubber
liquid supply pressure and pressure loss (drop) is specified in the
current NSPS subpart BB for lime kilns controlled by wet scrubbers. For
subpart BBa, the EPA is proposing that scrubber liquid flow rate (or
liquid supply pressure) and pressure drop be monitored consistent with
the wet scrubber parameter monitoring requirements under subpart MM
NESHAP. Liquid supply pressure is an indicator of flow rate, therefore
either can be monitored.
While subpart BB specifies wet scrubber parameter monitoring
requirements for lime kilns, it does not specify any requirements for
lime kilns controlled with ESPs or ESP/scrubber combinations. The EPA
is proposing to add requirements to subpart BBa for monitoring lime
kiln opacity and ESP operating parameters (secondary voltage and
secondary current, or total secondary power) for lime kilns controlled
by ESPs alone. When an opacity monitor is used, the ESP parameters
would be averaged over the same calendar quarter used for determining
the opacity monitoring allowance. For ESP/scrubber combination
controls, the EPA is proposing to add 12-hour average ESP parameter
monitoring requirements in addition to the wet scrubber parameter
monitoring requirements. The EPA is proposing a 12-hour averaging time
for wet scrubber parameters recorded at least once every 15 minutes
(instead of the current NSPS requirement to record wet scrubber
parameters only once per shift). Excess emissions for lime kilns with
ESP/scrubber combination controls would be any 12-hour block ESP or
scrubber parameter below its respective site-specific limit
(established during the performance test) during times when lime mud is
fired in the kiln. As with SDT scrubbers, the EPA is proposing to
consider only scrubber liquid flow rate (or supply pressure) during
periods of startup and shutdown (i.e., excess emissions would include
any 12-hour period when lime mud is fired that the scrubber flow rate
[or liquid supply pressure] does not meet the minimum parameter limits
set in the initial performance test). The EPA requests comment on the
12-hour averaging time specified for ESP and scrubber parameters, and
whether a 3-hour averaging time (such as that specified under the
subpart MM NESHAP for wet scrubber parameters) would be more
appropriate and adequately account for periods of process variability
in the absence of a monitoring allowance (such as that specified under
the subpart MM NESHAP for wet scrubber parameters).
The subpart MM NESHAP requires continuous opacity monitoring for
lime kilns and specifies 20 percent as the opacity level where
corrective action is required for both new and existing kilns. The
NESHAP (subpart MM) contains an opacity monitoring allowance where 6
percent of the 6-minute opacity averages may exceed the 20 percent
limit without being considered a violation.
The EPA is proposing opacity monitoring for lime kilns with ESPs
alone under subpart BBa based on our review of COMS data for 27 lime
kilns that show 20 percent opacity has been adequately demonstrated
under periods of normal operation and during startup and shutdown. The
COMS data were used to evaluate the 6 percent monitoring allowance for
lime kiln opacity under the NESHAP (subpart MM).\6\ The COMS data show
that the majority of existing lime kilns are meeting a 20 percent
opacity limit based on a 6-minute average, with fewer than 1 percent of
averaging periods exceeding 20 percent opacity, including periods of
startup and shutdown. Therefore, the EPA is proposing a 1 percent
monitoring allowance for opacity for ESP-controlled lime kilns. As with
recovery furnaces, the potential for brief high-level spikes in ESP-
controlled lime kiln opacity can be accommodated with a 1 percent
monitoring allowance with no upper limit on opacity. To ensure
continuous compliance with the PM limit, the EPA is proposing that the
quarterly average of lime kiln ESP parameters be above the site-
specific minimum parametric monitor values established during the PM
performance test in order for the lime kiln opacity 1 percent
monitoring allowance to be used. To be consistent with current
monitoring requirements for opacity and TRS from recovery furnaces, the
EPA is proposing that the monitoring allowance for lime kiln opacity be
calculated based on the percent of the total number of possible
contiguous periods of excess emissions in a quarter. The EPA requests
comment on this requirement, specifically whether a semiannual basis
would be more appropriate based on the semiannual reporting requirement
of subpart BB.
---------------------------------------------------------------------------
\6\ See memorandum titled, ``Review of the Continuous Emission
Monitoring and Continuous Opacity Monitoring Data from the Pulp and
Paper Information Collection Request Responses Pertaining to Subpart
BB Sources'' in the docket.
---------------------------------------------------------------------------
Lime kiln TRS. Lime kiln TRS emissions are limited by the current
NSPS to 8 ppmdv at 10 percent O2. The EPA analyzed 1 year of
TRS CEMS data for most lime kilns as part of our NSPS review. The EPA
found that that there is no clear distinction in lime kiln TRS
emissions for the different control devices that are used (wet
scrubbers, ESPs or ESP/wet scrubber combinations). This affirms that
process factors (e.g., mud washing, use of uncontaminated scrubber
water and NCG burning) are likely to have a greater effect on lime kiln
TRS emissions than control device type. Use of caustic (alkaline)
scrubbing liquid in the lime kiln scrubber may reduce emissions of two
of the four TRS compounds (H2S and methyl mercaptan, which
are acidic compounds) but would not reduce emissions of dimethyl
sulfide and dimethyl disulfide, which are neutral compounds. The EPA
considered whether NCG burning or white liquor scrubbing of NCG streams
prior to the lime kiln significantly alters lime kiln TRS emissions and
found no conclusive evidence of increased lime kiln TRS emissions due
to NCG burning
[[Page 31328]]
or significantly decreased lime kiln TRS due to NCG pre-scrubbing.
The CEMS data reviewed show that, while most existing lime kilns
(i.e., those kilns that are not subject to the NSPS) achieved the 8
ppmdv NSPS limit on an annual average basis, several existing kilns
controlled by wet scrubbers and two existing kilns with ESPs exceeded 8
ppmdv for a relatively high percentage of 12-hour averaging periods.
The TRS NSPS for lime kilns is more stringent that the emissions
guideline for existing kilns that have not triggered NSPS, therefore a
more focused review of the 8 ppmdv limit on only those kilns that are
required to meet that limit under the NSPS was performed.
All of the lime kilns subject to NSPS met the 8 ppmdv limit on an
annual average basis, regardless of control device type; however,
compliance is not based on an annual average. In a given year, 730 12-
hour average values are generated by TRS CEMS for comparison to the
emission limit. The 99th percentile of the 12-hour averages for most
NSPS kilns was near to or below 8 ppmdv limit, and most NSPS kilns had
less than 1 percent of averaging periods that exceeded the 12-hour
average 8 ppmdv limit, including periods of startup and shutdown. The
data did not show that a lower TRS limit is consistently achieved in
practice, therefore the EPA is proposing to maintain the TRS emission
limit of 8 ppmdv at 10 percent O2. The EPA is also proposing
a 1 percent monitoring allowance to account for process-related factors
that lead to variability in lime kiln TRS emissions.
The EPA also reviewed the TRS CEMS data to determine the impact of
continuously applying the 8 ppmdv limit to startup and shutdown periods
in addition to normal operations. Twenty of 31 TRS CEMS datasets with
startup and shutdown details contained no exceedances of the 12-hour 8
ppmdv limit, suggesting that compliance with the 8 ppmdv limit during
startup and shutdown has been demonstrated at many mills. The maximum
number of 12-hour averages where the 8 ppmdv limit was exceeded by any
mill was eight. Eight of 730 possible 12-hour blocks in a year
corresponds to 1.1 percent of possible averaging periods (8/730 = 1.1
percent). An upper limit 12-hour average of 22 ppmdv appears to
adequately represent the TRS concentration that has been achieved in
practice considering process variability and startup and shutdown
events. To be consistent with current monitoring requirements for
opacity and TRS from recovery furnaces, the EPA is proposing that the
monitoring allowance for lime kiln TRS be calculated based on the
percent of the total number of possible contiguous periods of excess
emissions in a quarter. The EPA requests comment on this requirement,
specifically whether a semiannual basis would be more appropriate based
on the semiannual reporting requirement of subpart BBa.
Considering the findings described above, the EPA proposes for
subpart BBa that the current 8 ppmdv limit with a 1 percent monitoring
allowance has been adequately demonstrated during normal operations and
startup and shutdown. To ensure that the standard with a monitoring
allowance is a continuous standard, the EPA is proposing to restrict
use of the 1 percent monitoring allowance with an upper limit of 22
ppmdv. Mills would not violate the standard if they exceed 8 ppmdv with
their TRS monitors for no more than 1 percent of the averaging periods
(up to 7 averaging periods per year) as long as the 12-hour average
emissions for each of those periods does not exceed 22 ppmdv. As
discussed above, the EPA is proposing a provision where TRS
concentrations uncorrected for O2 may be considered to avoid
the situation were near-ambient stack oxygen levels that could occur
during startup and shutdown lead to seemingly non-compliant TRS
concentrations by virtue of the O2 correction equation.
5. Periods of Startup, Shutdown and Malfunction
Periods of startup or shutdown. In reviewing the standards in this
rule, and in proposing the standards in the new subpart BBa, the EPA
has taken into account startup and shutdown periods and, for the
reasons explained below, has not proposed alternate standards for those
periods. Instead, the EPA has proposed standards that apply at all
times, including startup and shutdown periods. Continuous opacity and
TRS emissions monitoring are used to indicate ongoing compliance with
the PM and TRS emission limits. In developing proposed standards for
subpart BBa, the EPA reviewed numerous continuous opacity and TRS
monitoring datasets that included periods of startup and shutdown, and
the affected units will be able to comply with the proposed standards
at all times. The EPA is also proposing a provision that would allow
enforcement authorities to consider an alternative compliance
calculation that allows TRS emissions to be uncorrected for
O2 during startup and shutdown periods because the
O2 correction equation could cause an otherwise-compliant
TRS measurement to exceed the applicable concentration emission limit
when O2 levels in the stack approach ambient conditions.
Incinerator temperature, ESP and wet scrubber parameter monitoring
are also required under the proposed NSPS subpart BBa. Parameter limits
apply at all times, including during startup and shutdown. Incinerator
temperature is to be recorded at least once every 5 minutes. Wet
scrubber and ESP operating parameters are to be recorded at least once
every 15 minutes. In addition to specifying a 3-hour block averaging
time for incinerator temperature monitors, the EPA is proposing to
define excess emissions as periods where the minimum temperature of
1200 [deg]F is not met when TRS emissions are not fired (i.e., periods
when an incinerator is not burning TRS such as during warm-up and cool-
down or when an alternative control device is used, would not be
considered violations). The ESP and scrubber parameters are to be
averaged over a 12-hour block (except for ESPs with COMS, which would
have ESP parameters averaged quarterly). To address the need for ESPs
to warm to a specified temperature (typically above 200 [deg]F) before
full power is applied to the transformer-rectifier set, the EPA is
proposing to define excess emissions as ESP parameter measurements
below the minimum requirements during times when BLS or lime mud is
fired (as applicable) based on several responses to the ICR indicating
that mills with ESP minimum temperature requirements bring the ESP
online before introducing BLS or lime mud into the recovery furnace or
lime kiln, respectively. The EPA is also proposing language that would
allow affected units to use wet scrubber liquid flow rate (or liquid
supply pressure) to demonstrate compliance during periods of startup
and shutdown because pressure drop is difficult to achieve during these
periods.
The EPA solicits comment on whether the proposal to apply these
standards at all times is practicable and achievable. In particular,
the EPA notes that the General Provisions in part 60 require facilities
to keep records of the occurrence and duration of any startup, shutdown
or malfunction (40 CFR 60.7(b)) and either report to the EPA any period
of excess emissions that occurs during periods of startup, shutdown or
malfunction (40 CFR 60.7(c)(2)) or report that no excess emissions
occurred (40 CFR 60.7(c)(4)). In light of this requirement, comments
that contend that sources cannot meet the proposed standard during
startup and shutdown
[[Page 31329]]
periods should include data and other specifics supporting this claim.
Periods of malfunction. Periods of startup, normal operations and
shutdown are all predictable and routine aspects of a source's
operations. However, by contrast, ``malfunction means any sudden,
infrequent, and not reasonably preventable failure of air pollution
control equipment, process equipment, or a process to operate in a
normal or usual manner. Failures that are caused in part by poor
maintenance or careless operation are not malfunctions.'' (40 CFR
60.2). The EPA has determined that section 111 does not require that
emissions that occur during periods of malfunction be factored into
development of CAA section 111 standards. Nothing in CAA section 111 or
in case law requires that the EPA anticipate and account for the
innumerable types of potential malfunction events in setting emission
standards. Section 111 of the CAA provides that the EPA set standards
of performance which reflect the degree of emission limitation
achievable through ``the application of the best system of emission
reduction'' that the EPA determines is adequately demonstrated.
Applying the concept of ``the application of the best system of
emission reduction'' to periods during which a source is malfunctioning
presents difficulties. The ``application of the best system of emission
reduction'' is more appropriately understood to include operating units
in such a way as to avoid malfunctions.
Further, accounting for malfunctions would be difficult, if not
impossible, given the myriad different types of malfunctions that can
occur across all sources in the category and given the difficulties
associated with predicting or accounting for the frequency, degree and
duration of various malfunctions that might occur. As such, the
performance of units that are malfunctioning is not ``reasonably''
foreseeable. See, e.g., Sierra Club v. EPA, 167 F. 3d 658, 662 (D.C.
Cir. 1999) (the EPA typically has wide latitude in determining the
extent of data-gathering necessary to solve a problem. We generally
defer to an agency's decision to proceed on the basis of imperfect
scientific information, rather than to ``invest the resources to
conduct the perfect study.''). See also, Weyerhaeuser v. Costle, 590
F.2d 1011, 1058 (D.C. Cir. 1978). (``In the nature of things, no
general limit, individual permit, or even any upset provision can
anticipate all upset situations. After a certain point, the
transgression of regulatory limits caused by `uncontrollable acts of
third parties,' such as strikes, sabotage, operator intoxication or
insanity, and a variety of other eventualities, must be a matter for
the administrative exercise of case-by-case enforcement discretion, not
for specification in advance by regulation.''). In addition, the goal
of a ``source that uses the best system of emission reduction'' is to
operate in such a way as to avoid malfunctions of the source and
accounting for malfunctions could lead to standards that are
significantly less stringent than levels that are achieved by a well-
performing non-malfunctioning source. The EPA's approach to
malfunctions is consistent with section 111 and is a reasonable
interpretation of the statute.
In the event that a source fails to comply with the applicable CAA
section 111 standards as a result of a malfunction event, the EPA would
determine an appropriate response based on, among other things, the
good faith efforts of the source to avoid malfunctions and to minimize
emissions during malfunction periods, including preventative and
corrective actions, as well as root cause analyses to determine,
correct and eliminate the primary causes of the malfunction and the
violation resulting from the malfunction event at issue. The EPA would
also consider whether the source's failure to comply with the CAA
section 111 standard was, in fact, ``sudden, infrequent, not reasonably
preventable'' and was not instead ``caused in part by poor maintenance
or careless operation.'' See 40 CFR 60.2 (definition of malfunction).
Finally, the EPA recognizes that even equipment that is properly
designed and maintained can sometimes fail and that such failure can
sometimes cause an exceedance of the relevant emission standard. See,
e.g., State Implementation Plans: Response to Petition for Rulemaking;
Findings of Excess Emissions During Periods of Startup, Shutdown, and
Malfunction; Proposed rule, 78 FR 12460 (Feb. 22, 2013); State
Implementation Plans: Policy Regarding Excessive Emissions During
Malfunctions, Startup, and Shutdown (Sept. 20, 1999); Policy on Excess
Emissions During Startup, Shutdown, Maintenance, and Malfunctions (Feb.
15, 1983). The EPA is, therefore, proposing to add an affirmative
defense to civil penalties for violations of emission standards that
are caused by malfunctions. (See 40 CFR 60.281a defining ``affirmative
defense'' to mean, in the context of an enforcement proceeding, a
response or defense put forward by a defendant, regarding which the
defendant has the burden of proof, and the merits of which are
independently and objectively evaluated in a judicial or administrative
proceeding.) We are also proposing other regulatory provisions to
specify the elements that are necessary to establish this affirmative
defense; the source must prove by a preponderance of the evidence that
it has met all of the elements set forth in 40 CFR 60.285a. See 40 CFR
22.24. The criteria are designed in part to ensure that the affirmative
defense is available only where the event that causes a violation of
the emission standard meets the narrow definition of malfunction in 40
CFR 60.2 (sudden, infrequent, not reasonably preventable and not caused
by poor maintenance and or careless operation). For example, to
successfully assert the affirmative defense, the source must prove by a
preponderance of the evidence that violation ``[w]as caused by a
sudden, infrequent, and unavoidable failure of air pollution control,
process equipment, or a process to operate in a normal or usual manner
. . .'' The criteria also are designed to ensure that steps are taken
to correct the malfunction, to minimize emissions in accordance with 40
CFR 60.11(d) and to prevent future malfunctions. For example, the
source must prove by a preponderance of the evidence that ``[r]epairs
were made as expeditiously as possible when a violation occurred'' and
that ``[a]ll possible steps were taken to minimize the impact of the
violation on ambient air quality, the environment and human health . .
. .'' In any judicial or administrative proceeding, the Administrator
may challenge the assertion of the affirmative defense and, if the
respondent has not met its burden of proving all of the requirements in
the affirmative defense, appropriate penalties may be assessed in
accordance with section 113 of the CAA (see also 40 CFR 22.77).
The EPA included an affirmative defense in the proposed rule in an
attempt to balance a tension, inherent in many types of air regulation,
to ensure adequate compliance while simultaneously recognizing that
despite the most diligent of efforts, emission standards may be
violated under circumstances beyond the control of the source. The EPA
must establish emission standards that ``limit the quantity, rate, or
concentration of emissions of air pollutants on a continuous basis.''
42 U.S.C. 7602(k) (defining ``emission limitation'' and ``emission
standard''). See generally, Sierra Club v. EPA, 551 F.3d 1019, 1021
(D.C. Cir. 2008) Thus, the EPA is required to ensure that section 111
emissions standards are continuous. The affirmative defense for
malfunction
[[Page 31330]]
events meets this requirement by ensuring that even where there is a
malfunction, the emission standard is still enforceable through
injunctive relief. The United States Court of Appeals for the Fifth
Circuit recently upheld the EPA's view that an affirmative defense
provision is consistent with section 113(e) of the CAA. Luminant
Generation Co. LLC v. United States EPA, 2013 U.S. App. LEXIS 6397 (5th
Cir. Mar. 25, 2013) (upholding the EPA's approval of affirmative
defense provisions in a CAA State Implementation Plan). While
``continuous'' standards, on the one hand, are required, there is also
case law indicating that in many situations it is appropriate for the
EPA to account for the practical realities of technology. For example,
in Essex Chemical v. Ruckelshaus, 486 F.2d 427, 433 (D.C. Cir. 1973),
the D.C. Circuit acknowledged that in setting standards under CAA
section 111 ``variant provisions'' such as provisions allowing for
upsets during startup, shutdown and equipment malfunction ``appear
necessary to preserve the reasonableness of the standards as a whole
and that the record does not support the `never to be exceeded'
standard currently in force.'' See also, Portland Cement Association v.
Ruckelshaus, 486 F.2d 375 (D.C. Cir. 1973). Though intervening case law
such as Sierra Club v. EPA and the CAA 1977 amendments call into
question the relevance of these cases today, they support the EPA's
view that a system that incorporates some level of flexibility is
reasonable. The affirmative defense simply provides for a defense to
civil penalties for violations that are proven to be beyond the control
of the source. By incorporating an affirmative defense, the EPA has
formalized its approach to malfunctions. In a CWA setting, the Ninth
Circuit required this type of formalized approach when regulating
``upsets beyond the control of the permit holder.'' Marathon Oil Co. v.
EPA, 564 F.2d 1253, 1272-73 (9th Cir. 1977). See also, Mont. Sulphur &
Chem. Co. v. United States EPA, 666 F.3d. 1174 (9th Cir. 2012)
(rejecting industry argument that reliance on the affirmative defense
was not adequate). But see, Weyerhaeuser Co. v. Costle, 590 F.2d 1011,
1057-58 (D.C. Cir. 1978) (holding that an informal approach is
adequate). The affirmative defense provisions give the EPA the
flexibility to both ensure that its emission standards are
``continuous'' as required by 42 U.S.C. 7602(k), and account for
unplanned upsets and thus support the reasonableness of the standard as
a whole.
B. What testing requirements is the EPA proposing?
As part of an ongoing effort to improve compliance with federal air
emission regulations, the EPA reviewed the current testing requirements
of subpart BB and is proposing the testing requirements for subpart BBa
be different from subpart BB in the following ways. First, the EPA is
proposing to require repeat air emissions performance testing once
every 5 years for facilities subject to NSPS subpart BBa. Repeat
performance tests are already required by permitting authorities for
some facilities. Further, the EPA believes that requiring periodic
repeat performance tests will help to ensure that control systems are
properly maintained over time. Today's proposal would require repeat
air emissions testing for filterable PM, condensable PM and TRS once
every 60 months (5 years) for recovery furnaces, SDTs and lime kilns.
The EPA added condensable PM to the list of pollutants to test to
develop a broader understanding of condensable PM emissions from pulp
and paper combustion sources and to determine mechanisms for reducing
condensable PM, as discussed in section IV.B above.
Second, the EPA is proposing to include Method 16C as another
alternative to Method 16 for measuring emissions of TRS from sources
subject to the TRS standards in subpart BBa. Method 16C was not
available at the time of the original NSPS and 1986 NSPS review. The
method was promulgated on July 30, 2012 (77 FR 44488).
C. What notification, reporting and recordkeeping requirements is the
EPA proposing?
The existing subpart BB requires mills to keep records of TRS and
opacity monitoring data along with scrubber and incinerator operating
parameter data. The reporting requirements in the existing subpart BB
include reports of performance tests and excess emissions. The
frequency of reporting is semiannually as specified in 40 CFR 60.7(c).
Reporting and recordkeeping requirements are being proposed as
separate sections for subpart BBa. Under this proposal, owners/
operators subject to subpart BBa would be required to keep records of
all TRS and opacity monitoring data; all scrubber, incinerator and ESP
operating parameter data; excess emissions; and malfunctions. A
facility would be required to report all exceedances of the standard,
including exceedances that are the result of a malfunction. The
proposed malfunction recordkeeping requirements would provide pulp and
paper companies with some of the information required to support the
assertion of an affirmative defense in the event of a violation due to
malfunction.
Under this proposal, owners/operators would be required to report
all performance tests, results and excess emissions. The frequency of
reporting for subpart BBa would be semiannually, the same as for
subpart BB, and consistent with the NESHAP requirement. Further, we are
proposing a malfunction report to provide information on each type of
malfunction which occurred during the reporting period and which caused
or may have caused an exceedance of an emission limit.
The proposed subpart BBa also includes a requirement for electronic
reporting of performance test data, as discussed below.
Electronic Reporting Tool. In this proposal, the EPA is describing
a process to increase the ease and efficiency of performance test data
submittal while improving data accessibility. Specifically, the EPA is
proposing that owners and operators of kraft pulp mills submit
electronic copies of required performance test and performance
evaluation reports by direct computer-to-computer electronic transfer
using EPA-provided software. The direct computer-to-computer electronic
transfer is accomplished through the EPA's CDX using the CEDRI. The
Central Data Exchange is the EPA's portal for submittal of electronic
data. The EPA-provided software is called the ERT which is used to
generate electronic reports of performance tests and evaluations. The
ERT generates an electronic report package which will be submitted
using the CEDRI. The submitted report package will be stored in the CDX
archive (the official copy of record) and the EPA's public database
called WebFIRE. All stakeholders will have access to all reports and
data in WebFIRE and accessing these reports and data will be very
straightforward and easy (see the WebFIRE Report Search and Retrieval
link at https://cfpub.epa.gov/webfire/index.cfm?action=fire.searchERTSubmission). A description and
instructions for use of the ERT can be found at https://www.epa.gov/ttn/chief/ert/ and CEDRI can be accessed through the CDX Web site
(www.epa.gov/cdx). A description of the WebFIRE database is available
at: https://cfpub.epa.gov/oarweb/index.cfm?action=fire.main.
[[Page 31331]]
The proposal to submit performance test data electronically to the
EPA applies only to those performance tests conducted using test
methods that are supported by the ERT. The ERT supports most of the
commonly used EPA reference methods. A listing of the pollutants and
test methods supported by the ERT is available at: https://www.epa.gov/ttn/chief/ert/.
We believe that industry would benefit from this proposed approach
to electronic data submittal. Specifically, by using this approach,
industry will save time in the performance test submittal process.
Additionally, the standardized format that the ERT uses allows sources
to create a more complete test report resulting in less time spent on
data backfilling if a source failed to include all data elements
required to be submitted. Also through this proposal, industry may only
need to submit a report once to meet the requirements of the applicable
subpart because stakeholders can readily access these reports from the
WebFIRE database. This also benefits industry by cutting back on
recordkeeping costs as the performance test reports that are submitted
to the EPA using CEDRI are no longer required to be retained in hard
copy, thereby, reducing staff time needed to coordinate these records.
Since the EPA will already have performance test data in hand,
another benefit to industry is that fewer or less substantial data
collection requests in conjunction with prospective required residual
risk assessments or technology reviews will be needed. This would
result in a decrease in staff time needed to respond to data collection
requests.
State, local and tribal air pollution control agencies may also
benefit from having electronic versions of the reports they are now
receiving. For example, these agencies may be able to conduct a more
streamlined and accurate review of electronic data submitted to them.
For example, the ERT would allow for an electronic review process,
rather than a manual data assessment, therefore, making review and
evaluation of the source provided data and calculations easier and more
efficient. In addition, the public stands to benefit from electronic
reporting of emissions data because the electronic data will be easier
for the public to access. How the air emissions data are collected,
accessed and reviewed will be more transparent for all stakeholders.
One major advantage of the proposed submittal of performance test
data through the ERT is a standardized method to compile and store much
of the documentation required to be reported by this rule. The ERT
clearly states what testing information would be required by the test
method and has the ability to house additional data elements that might
be required by a delegated authority.
In addition the EPA must have performance test data to conduct
effective reviews of CAA section 111 standards, as well as for many
other purposes including compliance determinations, emission factor
development and annual emission rate determinations. In conducting
these required reviews, the EPA has found it ineffective and time
consuming, not only for us, but also for regulatory agencies and source
owners and operators, to locate, collect, and submit performance test
data. In recent years, though, stack testing firms have typically
collected performance test data in electronic format, making it
possible to move to an electronic data submittal system that would
increase the ease and efficiency of data submittal and improve data
accessibility.
A common complaint heard from industry and regulators is that
emission factors are outdated or not representative of a particular
source category. With timely receipt and incorporation of data from
most performance tests, the EPA would be able to ensure that emission
factors, when updated, represent the most current range of operational
practices. Finally, another benefit of the proposed data submittal to
WebFIRE electronically is that these data would greatly improve the
overall quality of existing and new emissions factors by supplementing
the pool of emissions test data for establishing emissions factors.
In summary, in addition to supporting regulation development,
control strategy development and other air pollution control
activities, having an electronic database populated with performance
test data would save industry, state, local, tribal agencies, and the
EPA significant time, money, and effort while also improving the
quality of emission inventories and air quality regulations.
D. Other Miscellaneous Differences Between the Proposed Subpart BBa and
the Current Subpart BB
The following lists additional, minor differences between the
current subpart BB NSPS and the proposed rule BBa. This list includes
proposed rule differences that address editorial and other corrections.
(1) Sec. 60.17 incorporates by reference ANSI/ASME PTC 19.10-1981;
(2) Alphabetized definitions and removed paragraph numbers in Sec.
60.281a;
(3) Definitions for affirmative defense, condensable PM, filterable
PM, and monitoring system malfunction in Sec. 60.281a;
(4) Text makes clear that the PM emission limits in Sec. 60.282a
and the Method 5 PM emission test in Sec. 60.285a actually refer to
filterable PM, to avoid confusion with the inclusion of Method 202
condensable PM testing; and
(5) Referenced the specific appendices in parts 51 and 60 for EPA
test methods cited in Sec. 60.285a.
(6) Used ``must'' instead of ``shall'' throughout subpart BBa
consistent with plain language guidance.
(7) The span of O2 monitoring systems is 21 percent
instead of 25 percent in Sec. 60.284a so air can be used instead of a
calibration gas in span checks.
(8) Text makes clear that only ``one of'' the conditions in Sec.
60.283a(1) needs to be met.
(9) Mentioned performance specifications 1 and 5 in Sec.
60.284a(a)(1) and (2) in addition to Sec. 60.284a(f).
VI. Summary of Cost, Environmental, Energy, and Economic Impacts of
These Proposed Standards
In setting standards, the CAA requires us to consider alternative
emission control approaches, taking into account the estimated costs as
well as impacts on energy, solid waste and other effects.
A. What are the impacts for new, modified, and reconstructed emission
units at kraft pulp mills?
The EPA is presenting estimates of the impacts for the proposed 40
CFR part 60, subpart BBa that revises the performance standards for
new, modified, or reconstructed emission units at kraft pulp mills. The
impacts presented in this section are expressed as incremental
differences between the impacts of emission units complying with the
proposed subpart BBa and the baseline (NSPS subpart BB or NESHAP
subpart MM) requirements for these sources. The impacts are presented
for emission units at kraft pulp mills that commence construction,
reconstruction or modification over the 5 years following proposal of
the revised NSPS (subpart BBa). Costs are based on the third quarter of
2012. The analyses and the documents referenced below can be found in
the docket for this proposed rulemaking.
In order to determine the incremental impacts of this proposed
rule, the EPA first projected the number of new, modified, or
reconstructed emission units that would become subject to
[[Page 31332]]
regulation during the 5-year period after proposal of subpart BBa.
Extrapolating from the number of recovery furnaces, SDTs and lime kilns
that have been constructed, modified, or reconstructed during the 10-
year period preceding the base-year 2009 pulp and paper ICR conducted
in 2011 (1999 to 2009), an estimated 19 emission units (8 recovery
furnaces, 8 SDTs and 3 lime kilns) at 10 kraft pulp mills are expected
to be constructed, modified, or reconstructed in the 5-year period
after proposal of subpart BBa (2013 to 2018). For further detail on the
methodology of these calculations, see the memorandum, Projections of
the Number of New, Modified, and Reconstructed Emission Units for the
Kraft Pulp Mill NSPS Review, in the docket for this proposed
rulemaking.
The proposed subpart BBa emission limits reflect the performance of
control technologies currently in use by the industry. The proposed
NSPS PM and TRS limits under subpart BBa for modified emission units
and the proposed NSPS TRS limits under subpart BBa for new and
reconstructed emission units are the same as the subpart BB limits.
Consequently, there are no emission control costs or emissions
reductions associated with these proposed requirements. The proposed
NSPS PM limits under subpart BBa for new and reconstructed emission
units are the same as the PM limits under the NESHAP (subpart MM) for
new sources. As a result, the air pollution control systems that these
sources would install to meet the NESHAP (subpart MM) limits could be
used to meet the proposed NSPS PM limits, with no additional emission
control cost or emissions reduction.
There are differences in the testing, monitoring, reporting and
recordkeeping requirements under subpart BB and the proposed subpart
BBa that would result in increased costs. The additional testing
requirements for recovery furnaces, SDTs and lime kilns under subpart
BBa include initial testing for condensable PM and 5-year repeat
testing for filterable PM, condensable PM and TRS, and sources would
need to submit documentation of these additional tests. While the
continuous monitoring requirements for opacity and wet scrubbers in
subpart BBa are already incurred at baseline (resulting in zero
incremental cost), subpart BBa would restrict use of the TRS monitoring
allowances to an upper ppmdv limit which would have an associated cost.
Additional monitoring costs would also be incurred for ESP parameter
monitoring. The recordkeeping and reporting requirements for subpart
BBa would include records of the occurrence and duration of startup and
shutdown and the inclusion of records of a failure to meet a standard
in otherwise required periodic reports.
The EPA estimates that the total increase in nationwide annual cost
associated with this proposed rule is $389,900 for the emission units
projected to be constructed, modified, or reconstructed between 2013
and 2018. The methodology is detailed in the memorandum, Emissions
Inventory for Kraft Pulp Mills and Costs/Impacts of the Section 111(b)
Review of the Kraft Pulp Mills NSPS, in the docket for this proposed
rulemaking.
B. What are the secondary impacts for new, modified, and reconstructed
emission units at kraft pulp mills?
Indirect or secondary air emissions impacts are impacts that would
result from the increased electricity usage associated with the
operation of control devices (i.e., increased secondary emissions of
criteria pollutants from power plants). Energy impacts consist of the
electricity and steam needed to operate control devices and other
equipment that would be required under this proposed rule. No
additional control devices or other equipment are expected to be needed
to meet the proposed NSPS requirements beyond those that would already
be installed to meet the baseline requirements for these emission
units. Thus, no secondary impacts are expected.
C. What are the economic impacts for new, modified, and reconstructed
emission units at kraft pulp mills?
The EPA performed an economic impact analysis that estimates
changes in prices and output for emission units nationally using the
annual compliance costs estimated for this proposed rule. All estimates
are for the fifth year after proposal since this is the year for which
the compliance cost impacts are estimated. The proposed action is not
expected to induce measurable changes in the average national price and
production of pulp and paper products. Hence, the overall economic
impact of this NSPS should be minimal on the affected industries and
their consumers. For more information, please refer to the memorandum,
Economic Impact Analysis for the Section 111(b) Review of the Kraft
Pulp Mills New Source Performance Standards Subpart BB, in the docket
for this proposed rulemaking.
VII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review and Executive
Order 13563: Improving Regulation and Regulatory Review
This action is not a ``significant regulatory action'' under the
terms of Executive Order 12866 (58 FR 51735, October 4, 1993) and is
therefore not subject to review under Executive Orders 12866 and 13563
(76 FR 3821, January 21, 2011).
The EPA prepared an analysis of the potential costs and benefits
associated with this action. This analysis is contained in the
memorandum, Economic Impact Analysis for the Section 111(b) Review of
the Kraft Pulp Mills New Source Performance Standards Subpart BB. A
copy of the analysis is available in the docket for this action.
B. Paperwork Reduction Act
The information collection requirements in this proposed rule have
been submitted for approval to OMB under the Paperwork Reduction Act,
44 U.S.C. 3501 et seq. The ICR document prepared by the EPA has been
assigned the EPA ICR number 2485.01.
These proposed revisions to the NSPS for kraft pulp mills for
future affected sources include different emission limits and
continuous monitoring requirements and additional performance testing
from what is in subpart BB. The additional performance testing
requirements for recovery furnaces, SDTs, and lime kilns include
initial testing for condensable PM, and 5-year repeat testing for
filterable PM, condensable PM and TRS. The proposed monitoring
requirements include a different opacity limit and monitoring allowance
for recovery furnaces, restriction of the monitoring allowances for TRS
to an upper concentration limit, continuous opacity monitoring for lime
kilns equipped with ESPs and continuous ESP parameter monitoring for
recovery furnaces and lime kilns equipped with ESPs. These testing and
monitoring requirements are in addition to the initial performance
testing and continuous monitoring requirements described in section
III.B of this preamble which are required under the current subpart BB.
The recordkeeping and reporting requirements associated with these
testing and monitoring provisions are specifically authorized by CAA
section 114 (42 U.S.C. 7414). All information submitted to the EPA
pursuant to the recordkeeping and reporting requirements for which a
claim of
[[Page 31333]]
confidentiality is made is safeguarded according to the EPA policies
set forth in 40 CFR part 2, subpart B.
When a malfunction occurs, sources must report it according to the
applicable reporting requirements of 40 CFR part 60, subpart BBa. An
affirmative defense to civil penalties for violations of emission
standard that are caused by malfunctions is available to a source if it
can demonstrate that certain criteria and requirements are satisfied.
In addition, the source must meet certain notification and reporting
requirements. For example, the source must prepare a written root cause
analysis and submit a written report to the Administrator documenting
that it has met the conditions and requirements for assertion of the
affirmative defense.
For this rule, the EPA is considering the affirmative defense in
its estimate of burden in the ICR. To provide the public with an
estimate of the relative magnitude of the burden associated with an
assertion of the affirmative defense position adopted by a source, the
EPA has provided administrative adjustments to the ICR that shows what
the notification, recordkeeping and reporting requirements associated
with the assertion of the affirmative defense might entail. The EPA's
estimate for the required notification, reports and records, including
the root cause analysis associated with a single incident totals
approximately $3,375, and is based on the time and effort required of a
source to review relevant data, interview plant employees and document
the events surrounding a malfunction that has caused a violation of an
emission limit. The estimate also includes time to produce and retain
the record and reports for submission to the EPA.
The EPA provides this illustrative estimate of this burden because
these costs are only incurred if there has been a violation and a
source chooses to take advantage of the affirmative defense. Given the
variety of circumstances under which malfunctions could occur, as well
as differences among sources' operation and maintenance practices, the
EPA cannot reliably predict the severity and frequency of malfunction-
related excess emissions events for a particular source. It is
important to note that the EPA has no basis currently for estimating
the number of malfunctions that would qualify for an affirmative
defense. Current historical records would be an inappropriate basis, as
source owners or operators previously operated their facilities in
recognition that they were exempt from the requirement to comply with
emissions standards during malfunctions. Of the number of violation
events reported by source operators, only a small number would be
expected to result from a malfunction (based on the definition of a
malfunction in 40 CFR 60.2), and only a subset of violations caused by
malfunctions would result in the source choosing to assert the
affirmative defense. Thus, the EPA believes the number of instances in
which source operators might be expected to avail themselves of the
affirmative defense will be extremely small.
For this reason, the EPA estimates no more than two such
occurrences for all sources subject to 40 CFR part 60, subpart BBa over
the 3-year period covered by the ICR. The EPA expects to gather
information on such events in the future and will revise this estimate
as better information becomes available.
The annual burden for this information collection averaged over the
first 3 years of this ICR is estimated to total 1,905 labor-hours per
year at a cost of $186,324/yr. The annualized capital costs are
estimated at $411,300 per year. The annual O&M costs are $155,880. The
total annualized capital and O&M costs are $567,180 per year. Burden is
defined at 5 CFR 1320.3(b).
An agency may not conduct or sponsor, and a person is not required
to respond to, a collection of information unless it displays a
currently valid OMB control number. The OMB control numbers for the
EPA's regulations in 40 CFR are listed in 40 CFR part 9.
To comment on the agency's need for this information, the accuracy
of the provided burden estimates and any suggested methods for
minimizing respondent burden, the EPA has established a public docket
for this rule, which includes this ICR, under Docket ID Number EPA-HQ-
OAR-2012-0640. Submit any comments related to the ICR to the EPA and
OMB. See ADDRESSES section at the beginning of this notice for where to
submit comments to the EPA. Send comments to OMB at the Office of
Information and Regulatory Affairs, Office of Management and Budget,
725 17th Street NW., Washington, DC 20503, Attention: Desk Office for
the EPA. Since OMB is required to make a decision concerning the ICR
between 30 and 60 days after May 23, 2013, a comment to OMB is best
assured of having its full effect if OMB receives it by June 24, 2013.
The final rule will respond to any OMB or public comments on the
information collection requirements contained in this proposal.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act generally requires an agency to
prepare a regulatory flexibility analysis of any rule subject to notice
and comment rulemaking requirements under the Administrative Procedure
Act or any other statute unless the agency certifies that this rule
will not have a significant economic impact on a substantial number of
small entities (SISNOSE). Small entities include small businesses,
small organizations and small governmental jurisdictions.
For purposes of assessing the impacts of this rule on small
entities, small entity is defined as: (1) A small business as defined
by the Small Business Administration's regulations at 13 CFR 121.201;
(2) a small governmental jurisdiction that is a government of a city,
county, town, school district or special district with a population of
less than 50,000; and (3) a small organization that is any not-for-
profit enterprise which is independently owned and operated and is not
dominant in its field.
After considering the economic impacts of this proposed rule on
small entities, I certify that this action will not have a SISNOSE.
This certification is based on the economic impact of this action to
all affected small entities. Only two small entities may be impacted by
this proposed rule. The EPA estimates that all affected small entities
will have annualized costs of less than 0.1 percent of their sales. The
EPA concludes that there is no SISNOSE for this rule.
For more information on the small entity impacts associated with
this proposed rule, please refer to the Economic Impact and Small
Business Analyses in the public docket. Although this proposed rule
would not have a SISNOSE, the EPA nonetheless tried to reduce the
impact of this proposed rule on small entities. When developing these
proposed standards, the EPA took special steps to ensure that the
burdens imposed on small entities were minimal. The EPA conducted
several meetings with the industry trade association to discuss
regulatory options and the corresponding burden on industry, such as
recordkeeping and reporting, and impacts on existing sources that are
modified. The EPA continues to be interested in the potential impacts
of the proposed rule on small entities and welcome comments on issues
related to such impacts.
D. Unfunded Mandates Reform Act
This rule does not contain a federal mandate that may result in
expenditures
[[Page 31334]]
of $100 million or more for state, local and tribal governments, in the
aggregate, or to the private sector in any 1 year. This proposed rule
is not expected to impact state, local or tribal governments. The
nationwide annualized cost of this proposed rule for affected
industrial sources is estimated to be $389,900/yr. Thus, this rule is
not subject to the requirements of sections 202 and 205 of the UMRA.
This rule is also not subject to the requirements of section 203 of
UMRA because it contains no regulatory requirements that might
significantly or uniquely affect small governments. This rule will not
apply to such governments and will not impose any obligations upon
them.
E. Executive Order 13132: Federalism
This action does not have federalism implications. It will not have
substantial direct effects on the states, on the relationship between
the national government and the states or on the distribution of power
and responsibilities among the various levels of government, as
specified in Executive Order 13132. None of the facilities subject to
this action are owned or operated by state governments and nothing in
this proposal will supersede state regulations. Thus, Executive Order
13132 does not apply to this proposed rule. In the spirit of Executive
Order 13132, and consistent with the EPA policy to promote
communications between the EPA and state and local governments, the EPA
specifically solicits comment on this proposed rule from state and
local officials.
F. Executive Order 13175: Consultation and Coordination With Indian
Tribal Governments
This action does not have tribal implications, as specified in
Executive Order 13175 (65 FR 67249, November 9, 2000). It will not have
substantial direct effects on tribal governments, on the relationship
between the federal government and Indian tribes or on the distribution
of power and responsibilities between the federal government and Indian
tribes, as specified in Executive Order 13175. This proposed rule
imposes requirements on owners and operators of kraft pulp mills and
not tribal governments. The EPA does not know of any kraft pulp mills
owned or operated by Indian tribal governments. However, if there are
any, the effect of this proposed rule on communities of tribal
governments would not be unique or disproportionate to the effect on
other communities. Thus, Executive Order 13175 does not apply to this
action. The EPA specifically solicits additional comment on this
proposed rule from tribal officials.
G. Executive Order 13045: Protection of Children From Environmental
Health and Safety Risks
The EPA interprets Executive Order 13045 (62 F.R. 19885, April 22,
1997) as applying to those regulatory actions that concern health or
safety risks, such that the analysis required under section 5-501 of
the Executive Order has the potential to influence the regulation. This
action is not subject to Executive Order 13045 because it is based
solely on technology performance.
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution or Use
This action is not a ``significant energy action'' as defined in
Executive Order 13211 (66 FR 28355 (May 22, 2001)), because it is not a
significant regulatory action under Executive Order 12866.
I. National Technology Transfer and Advancement Act
Section 12(d) of the NTTAA of 1995, Public Law 104-113 (15 U.S.C.
272 note), directs the EPA to use VCS in its regulatory activities
unless to do so would be inconsistent with applicable law or otherwise
impractical. Voluntary consensus standards are technical standards
(e.g., materials specifications, test methods, sampling procedures,
business practices) that are developed or adopted by VCS bodies. The
NTTAA directs the EPA to provide Congress, through OMB, explanations
when the Agency decides not to use available and applicable VCS.
This proposed rulemaking involves technical standards. The EPA
proposes to use one VCS in this proposed rule. The VCS, ASME PTC 19.10-
1981, ``Flue and Exhaust Gas Analyses,'' is cited in this proposed rule
for its manual method of measuring the content of the exhaust gas as an
acceptable alternative to EPA Method 3B of 40 CFR part 60, appendix A-
2. This standard is available at https://www.asme.org or by mail at the
American Society of Mechanical Engineers (ASME), P.O. Box 2900,
Fairfield, NJ 07007-2900; or at Global Engineering Documents, Sales
Department, 15 Inverness Way East, Englewood, CO 80112.
The EPA has identified two other VCS as being potentially
applicable to this proposed rule. The first, ASTM D7520-09, is an
alternative to Method 9 (see part 60, appendix A-4 for a description of
Method 9). This rule currently provides the use of continuous opacity
monitors as an alternate to Method 9; therefore the EPA has decided not
to use ASTM D7520-09 in this rulemaking. The second, ANSI/ASME PTC 19-
10-1981-Part 10, is an alternative to Method 16A (see part 60, appendix
A-6 for a description of Method 16A). The EPA is incorporating this VCS
as an alternative to Method 3B above, but is not incorporating it as an
alternative to Method 16A because it is an alternate for only the
manual portion and not the instrumental portion of Method 16A. Given
that sources are already allowed four EPA methods for measuring TRS
(Methods 16, 16A, 16B and 16C), and that the VCS is only partially
applicable, the EPA has decided not to use this VCS in this rulemaking.
See the docket for this proposed rule for the reasons for these
determinations.
The EPA welcomes comments on this aspect of the proposed rulemaking
and specifically invites the public to identify potentially applicable
VCS and to explain why such standards should be used in this
regulation.
J. Executive Order 12898: Federal Actions To Address Environmental
Justice in Minority Populations and Low-Income Populations
Executive Order 12898 (59 FR 7629, February 16, 1994) establishes
federal executive policy on environmental justice. Its main provision
directs federal agencies, to the greatest extent practicable and
permitted by law, to make environmental justice part of their mission
by identifying and addressing, as appropriate, disproportionately high
and adverse human health or environmental effects of their programs,
policies and activities on minority populations and low-income
populations in the United States.
The EPA has concluded that it is not practicable to determine
whether there would be disproportionately high and adverse human health
or environmental effects on minority, low income or indigenous
populations from this proposed rule as it is unknown where new
facilities will be located and the EPA does not expect new facilities
to be built. However, the agency has reviewed the areas surrounding all
existing kraft pulp mills to determine if there is an
overrepresentation of minority, low income or indigenous populations
near the sources such that they may currently face disproportionate
risks from pollutants.
To gain a better understanding of the source category and near
source populations, the EPA conducted a demographic analysis on the
source
[[Page 31335]]
category for this rulemaking. This analysis only gives some indication
of the prevalence of subpopulations that may be exposed to air
pollution from the sources and, therefore, would be those populations
that may be expected to benefit most from this regulation; it does not
identify the demographic characteristics of the most highly affected
individuals or communities, nor does it quantify the level of risk
faced by those individuals or communities. The data show that most
demographic categories were below or within 20 percent of their
corresponding national averages except for the African American
population percentage within 3 miles of any source potentially affected
by this rulemaking. This segment of the population exceeds the national
average by 5 percentage points (18 percent vs. 13 percent), or plus 38
percent. There is no indication that this segment of the population
faces an unacceptable risk from emissions from these sources. However,
the additional information that will be collected from the increase in
testing requirements is expected to better inform the agency of the
emissions associated with this source category. This will ensure better
compliance with this rule, and will result in this rule being more
protective of human health. The demographic analysis results and the
details concerning their development are presented in the September 18,
2012, memorandum titled, Environmental Justice Review: Kraft Pulp Mills
NSPS, a copy of which is available in the docket for this action (EPA-
HQ-OAR-2012-0640).
List of Subjects in 40 CFR Part 60
Environmental protection, Administrative practice and procedure,
Air pollution control, Incorporation by reference, Intergovernmental
relations, Reporting and recordkeeping requirements.
Dated: May 14, 2013.
Bob Perciasepe,
Acting EPA Administrator.
40 CFR part 60 is proposed to be amended as follows:
PART 60--STANDARDS OF PERFORMANCE FOR NEW STATIONARY SOURCES
0
1. The authority citation for part 60 continues to read as follows:
Authority: 42 U.S.C. 7401 et seq.
Subpart A--[Amended]
0
2. Section 60.17 is amended by revising paragraph (h)(4) to read as
follows:
Sec. 60.17 Incorporations by reference.
* * * * *
(h) * * *
(4) ANSI/ASME PTC 19.10-1981, Flue and Exhaust Gas Analyses [Part
10, Instruments and Apparatus], (Issued August 31, 1981), IBR approved
for Sec. 60.56c(b), Sec. 60.63(f), Sec. 60.104a(d), (h), (i), and
(j), Sec. 60.105a(d), (f), and (g), Sec. 60.106(e), Sec. 60.106a(a),
Sec. 60.107a(a), (c), and (e), Sec. 60.285a(f), tables 1 and 3 of
subpart EEEE, tables 2 and 4 of subpart FFFF, table 2 of subpart JJJJ,
Sec. 60.2145(s), Sec. 60.2145(t), Sec. 60.2710(s), Sec. 60.2710(t),
Sec. 60.2710(w), Sec. 60.2730(q), Sec. 60.4415(a), Sec. 60.4900(b),
Sec. 60.5220(b), tables 1 and 2 to subpart LLLL, tables 2 and 3 to
subpart MMMM, Sec. 60.5406(c), and Sec. 60.5413(b).
* * * * *
0
3. Section 60.280 is amended by revising paragraph (b) to read as
follows:
Sec. 60.280 Applicability and designation of affected facility.
* * * * *
(b) Except as noted in Sec. 60.283(a)(1)(iv), any facility under
paragraph (a) of this section that commences construction,
reconstruction, or modification after September 24, 1976, and on or
before May 23, 2013 is subject to the requirements of this subpart. Any
facility under paragraph (a) of this section that commences
construction, reconstruction, or modification after May 23, 2013 is
subject to the requirements of subpart BBa of this part.
0
4. Add subpart BBa to read as follows:
Subpart BBa--Standards of Performance for Kraft Pulp Mill Affected
Sources for Which Construction, Reconstruction, or Modification
Commenced After May 23, 2013
Sec.
60.280a Applicability and designation of affected facility.
60.281a Definitions.
60.282a Standard for filterable particulate matter.
60.283a Standard for total reduced sulfur (TRS).
60.284a Monitoring of emissions and operations.
60.285a Test methods and procedures.
60.286a Affirmative defense for violations of emission standards
during malfunction.
60.287a Recordkeeping.
60.288a Reporting.
Subpart BBa--Standards of Performance for Kraft Pulp Mill Affected
Sources for Which Construction, Reconstruction, or Modification
Commenced After May 23, 2013
Sec. 60.280a Applicability and designation of affected facility.
(a) The provisions of this subpart are applicable to the following
affected facilities in kraft pulp mills: Digester system, brown stock
washer system, multiple-effect evaporator system, recovery furnace,
smelt dissolving tank, lime kiln, and condensate stripper system. In
pulp mills where kraft pulping is combined with neutral sulfite
semichemical pulping, the provisions of this subpart are applicable
when any portion of the material charged to an affected facility is
produced by the kraft pulping operation.
(b) Except as noted in Sec. 60.283a(a)(1)(iv), any facility under
paragraph (a) of this section that commences construction,
reconstruction, or modification after May 23, 2013, is subject to the
requirements of this subpart.
Sec. 60.281a Definitions.
As used in this subpart, all terms not defined herein must have the
same meaning given them in the Act and in subpart A of this part.
Affirmative defense means, in the context of an enforcement
proceeding, a response or defense put forward by a defendant, regarding
which the defendant has the burden of proof, and the merits of which
are independently and objectively evaluated in a judicial or
administrative proceeding.
Black liquor oxidation system means the vessels used to oxidize,
with air or oxygen, the black liquor, and associated storage tank(s).
Black liquor solids (BLS) means the dry weight of the solids which
enter the recovery furnace in the black liquor.
Brown stock washer system means brown stock washers and associated
knotters, vacuum pumps, and filtrate tanks used to wash the pulp
following the digester system. Diffusion washers are excluded from this
definition.
Condensable particulate matter, for purposes of this subpart, means
particulate matter measured by EPA Method 202 of Appendix M of part 51
of this chapter that is vapor phase at stack conditions, but condenses
and/or reacts upon cooling and dilution in the ambient air to form
solid or liquid PM immediately after discharge from the stack.
Condensate stripper system means a column, and associated
condensers,
[[Page 31336]]
used to strip, with air or steam, TRS compounds from condensate streams
from various processes within a kraft pulp mill.
Cross recovery furnace means a furnace used to recover chemicals
consisting primarily of sodium and sulfur compounds by burning black
liquor which on a quarterly basis contains more than 7 weight percent
of the total pulp solids from the neutral sulfite semichemical process
and has a green liquor sulfidity of more than 28 percent.
Digester system means each continuous digester or each batch
digester used for the cooking of wood in white liquor, and associated
flash tank(s), blow tank(s), chip steamer(s), and condenser(s).
Filterable particulate matter, for purposes of this subpart, means
particulate matter measured by EPA Method 5 of Appendix A-3 of this
part.
Green liquor sulfidity means the sulfidity of the liquor which
leaves the smelt dissolving tank.
Kraft pulp mill means any stationary source which produces pulp
from wood by cooking (digesting) wood chips in a water solution of
sodium hydroxide and sodium sulfide (white liquor) at high temperature
and pressure. Regeneration of the cooking chemicals through a recovery
process is also considered part of the kraft pulp mill.
Lime kiln means a unit used to calcine lime mud, which consists
primarily of calcium carbonate, into quicklime, which is calcium oxide.
Monitoring system malfunction means a sudden, infrequent, not
reasonably preventable failure of the monitoring system to provide
valid data. Monitoring system failures that are caused in part by poor
maintenance or careless operation are not malfunctions. The owner or
operator is required to implement monitoring system repairs in response
to monitoring system malfunctions or out-of-control periods, and to
return the monitoring system to operation as expeditiously as
practicable.
Multiple-effect evaporator system means the multiple-effect
evaporators and associated condenser(s) and hotwell(s) used to
concentrate the spent cooking liquid that is separated from the pulp
(black liquor).
Neutral sulfite semichemical pulping operation means any operation
in which pulp is produced from wood by cooking (digesting) wood chips
in a solution of sodium sulfite and sodium bicarbonate, followed by
mechanical defibrating (grinding).
Recovery furnace means either a straight kraft recovery furnace or
a cross recovery furnace, and includes the direct-contact evaporator
for a direct-contact furnace.
Smelt dissolving tank means a vessel used for dissolving the smelt
collected from the recovery furnace.
Straight kraft recovery furnace means a furnace used to recover
chemicals consisting primarily of sodium and sulfur compounds by
burning black liquor which on a quarterly basis contains 7 weight
percent or less of the total pulp solids from the neutral sulfite
semichemical process or has green liquor sulfidity of 28 percent or
less.
Total reduced sulfur (TRS) means the sum of the sulfur compounds
hydrogen sulfide, methyl mercaptan, dimethyl sulfide, and dimethyl
disulfide that are released during the kraft pulping operation and
measured by Method 16 of Appendix A-6 of this part.
Sec. 60.282a Standard for filterable particulate matter.
(a) On and after the date on which the performance test required to
be conducted by Sec. 60.8 is completed, no owner or operator subject
to the provisions of this subpart must cause to be discharged into the
atmosphere:
(1) From any modified recovery furnace any gases which:
(i) Contain filterable particulate matter in excess of 0.10 g/dscm
(0.044 gr/dscf) corrected to 8 percent oxygen.
(ii) Exhibit 20 percent opacity or greater, where an electrostatic
precipitator (ESP) emission control device is used.
(2) From any new or reconstructed recovery furnace any gases which:
(i) Contain filterable particulate matter in excess of 0.034 g/dscm
(0.015 gr/dscf) corrected to 8 percent oxygen.
(ii) Exhibit 20 percent opacity or greater, where an ESP emission
control device is used.
(3) From any modified or reconstructed smelt dissolving tank, or
from any new smelt dissolving tank that is not associated with a new or
reconstructed recovery furnace subject to the provisions of paragraph
(a)(2) of this section, any gases which contain filterable particulate
matter in excess of 0.1 g/kg black liquor solids (dry weight) [0.2 lb/
ton black liquor solids (dry weight)].
(4) From any new smelt dissolving tank associated with a new or
reconstructed recovery furnace subject to the provisions of paragraph
(a)(2) of this section, any gases which contain filterable particulate
matter in excess of 0.060 g/kg black liquor solids (dry weight) [0.12
lb/ton black liquor solids (dry weight)].
(5) From any modified lime kiln any gases which:
(i) Contain filterable particulate matter in excess of 0.15 g/dscm
(0.064 gr/dscf) corrected to 10 percent oxygen.
(ii) Exhibit 20 percent opacity or greater, where an ESP emission
control device is used.
(6) From any new or reconstructed lime kiln any gases which:
(i) Contain filterable particulate matter in excess of 0.023 g/dscm
(0.010 gr/dscf) corrected to 10 percent oxygen.
(ii) Exhibit 20 percent opacity or greater, where an ESP emission
control device is used.
(b) The standards in this section apply at all times.
(c) The exemptions to opacity standards under 40 CFR 60.11(c) do
not apply to subpart BBa.
Sec. 60.283a Standard for total reduced sulfur (TRS).
(a) On and after the date on which the performance test required to
be conducted by Sec. 60.8 is completed, no owner or operator subject
to the provisions of this subpart must cause to be discharged into the
atmosphere:
(1) From any digester system, brown stock washer system, multiple-
effect evaporator system, or condensate stripper system any gases which
contain TRS in excess of 5 ppm by volume on a dry basis, corrected to
10 percent oxygen, unless one of the following conditions are met:
(i) The gases are combusted in a lime kiln subject to the
provisions of either paragraph (a)(5) of this section or Sec.
60.283(a)(5) of subpart BB of this part; or
(ii) The gases are combusted in a recovery furnace subject to the
provisions of either paragraphs (a)(2) or (a)(3) of this section or
Sec. 60.283(a)(2) or (a)(3) of subpart BB of this part; or
(iii) The gases are combusted with other waste gases in an
incinerator or other device, or combusted in a lime kiln or recovery
furnace not subject to the provisions of this subpart (or subpart BB of
this part), and are subjected to a minimum temperature of 650 [deg]C
(1200 [deg]F) for at least 0.5 second; or
(iv) It has been demonstrated to the Administrator's satisfaction
by the owner or operator that incinerating the exhaust gases from a
new, modified, or reconstructed brown stock washer system is
technologically or economically unfeasible. Any exempt system will
become subject to the provisions of this subpart if the facility is
changed so that the gases can be incinerated.
(v) The gases from the digester system, brown stock washer system,
or condensate stripper system are
[[Page 31337]]
controlled by a means other than combustion. In this case, this system
must not discharge any gases to the atmosphere which contain TRS in
excess of 5 ppm by volume on a dry basis, uncorrected for oxygen
content.
(vi) The uncontrolled exhaust gases from a new, modified, or
reconstructed digester system contain TRS less than 0.005 g/kg air
dried pulp (ADP) (0.01 lb/ton ADP).
(2) From any straight kraft recovery furnace any gases which
contain TRS in excess of 5 ppm by volume on a dry basis, corrected to 8
percent oxygen.
(3) From any cross recovery furnace any gases which contain TRS in
excess of 25 ppm by volume on a dry basis, corrected to 8 percent
oxygen.
(4) From any smelt dissolving tank any gases which contain TRS in
excess of 0.016 g/kg black liquor solids as H2S (0.033 lb/
ton black liquor solids as H2S).
(5) From any lime kiln any gases which contain TRS in excess of 8
ppm by volume on a dry basis, corrected to 10 percent oxygen.
(b) The standards in this section apply at all times.
Sec. 60.284a Monitoring of emissions and operations.
(a) Any owner or operator subject to the provisions of this subpart
must install, calibrate, maintain, and operate the continuous
monitoring systems specified in paragraphs (a)(1) and (2) of this
section:
(1) A continuous monitoring system to monitor and record the
opacity of the gases discharged into the atmosphere from any recovery
furnace or lime kiln using an ESP emission control device, except as
specified in paragraph (b)(4) of this section. The span of this system
must be set at 70 percent opacity. You must install, certify, and
operate the continuous opacity monitoring system in accordance with
Performance Specification (PS) 1 in Appendix B to 40 CFR part 60.
(2) Continuous monitoring systems to monitor and record the
concentration of TRS emissions on a dry basis and the percent of oxygen
by volume on a dry basis in the gases discharged into the atmosphere
from any lime kiln, recovery furnace, digester system, brown stock
washer system, multiple-effect evaporator system, or condensate
stripper system, except where the provisions of Sec.
60.283a(a)(1)(iii) or (iv) apply. You must install, certify, and
operate the continuous TRS monitoring system in accordance with
Performance Specification (PS) 5 in Appendix B to 40 CFR part 60. These
systems must be located downstream of the control device(s) and the
spans of these continuous monitoring system(s) must be set:
(i) At a TRS concentration of 30 ppm for the TRS continuous
monitoring system, except that for any cross recovery furnace the span
must be set at 50 ppm.
(ii) At 21 percent oxygen for the continuous oxygen monitoring
system.
(b) Any owner or operator subject to the provisions of this subpart
must install, calibrate, maintain, and operate the following continuous
parameter monitoring devices specified in paragraphs (b)(1) through (4)
of this section.
(1) For any incinerator, a monitoring device for the continuous
measurement of the combustion temperature at the point of incineration
of effluent gases which are emitted from any digester system, brown
stock washer system, multiple effect evaporator system, black liquor
oxidation system, or condensate stripper system where the provisions of
Sec. 60.283a(a)(1)(iii) apply. The monitoring device is to be
certified by the manufacturer to be accurate within 1
percent of the temperature being measured.
(2) For any recovery furnace, lime kiln, or smelt dissolving tank
using a wet scrubber emission control device:
(i) A monitoring device for the continuous measurement of the
pressure drop of the gas stream through the control equipment. The
monitoring device is to be certified by the manufacturer to be accurate
to within a gage pressure of 500 Pascals (2
inches water gage pressure).
(ii) A monitoring device for the continuous measurement of the
scrubbing liquid flow rate. The monitoring device used for continuous
measurement of the scrubbing liquid flow rate must be certified by the
manufacturer to be accurate within 5 percent of the design
scrubbing liquid flow rate.
(iii) As an alternative to pressure drop measurement under
paragraph (b)(2)(i) of this section, a monitoring device for
measurement of fan amperage may be used for smelt dissolving tank
dynamic scrubbers that operate at ambient pressure or for low-energy
entrainment scrubbers where the fan speed does not vary.
(iv) As an alternative to scrubbing liquid flow rate measurement
under paragraph (b)(2)(ii) of this section, a monitoring device for
measurement of scrubbing liquid supply pressure may be used. The
monitoring device is to be certified by the manufacturer to be accurate
within 15 percent of design scrubbing liquid supply
pressure. The pressure sensor or tap is to be located close to the
scrubber liquid discharge point. The Administrator may be consulted for
approval of alternative locations.
(3) For any recovery furnace or lime kiln using an ESP emission
control device, the owner or operator must use the continuous parameter
monitoring devices specified in paragraphs (b)(3)(i) and (ii) of this
section.
(i) A monitoring device for the continuous measurement of the
secondary voltage of each ESP collection field.
(ii) A monitoring device for the continuous measurement of the
secondary current of each ESP collection field.
(iii) Total secondary power may be calculated as the product of the
secondary voltage and secondary current measurements for each ESP
collection field and used to demonstrate compliance as an alternative
to the secondary voltage and secondary current measurements.
(4) For any recovery furnace or lime kiln using an ESP followed by
a wet scrubber, the owner or operator must use the continuous parameter
monitoring devices specified in paragraphs (b)(2) and (3) of this
section. The opacity monitoring system specified in paragraph (a)(1) of
this section is not required for combination ESP/wet scrubber control
device systems.
(c) Monitor operation and calculations. Any owner or operator
subject to the provisions of this subpart must follow the procedures
for collecting and reducing monitoring data and setting operating
limits in paragraphs (c)(1) through (6) of this section. Subpart A of
this part specifies methods for reducing continuous opacity monitoring
system data.
(1) Any owner or operator subject to the provisions of this subpart
must, except where the provisions of Sec. 60.283a(a)(1)(iii) or (iv)
apply, perform the following:
(i) Calculate and record on a daily basis 12-hour average TRS
concentrations for the two consecutive periods of each operating day.
Each 12-hour average must be determined as the arithmetic mean of the
appropriate 12 contiguous 1-hour average TRS concentrations provided by
each continuous monitoring system installed under paragraph (a)(2) of
this section.
(ii) Calculate and record on a daily basis 12-hour average oxygen
concentrations for the two consecutive periods of each operating day
for the recovery furnace and lime kiln. These 12- hour averages must
correspond to the 12-hour average TRS concentrations
[[Page 31338]]
under paragraph (c)(1) of this section and must be determined as an
arithmetic mean of the appropriate 12 contiguous 1-hour average oxygen
concentrations provided by each continuous monitoring system installed
under paragraph (a)(2) of this section.
(iii) Using the following equation, correct all 12-hour average TRS
concentrations to 10 volume percent oxygen, except that all 12-hour
average TRS concentrations from a recovery furnace must be corrected to
8 volume percent oxygen instead of 10 percent, and all 12-hour average
TRS concentrations from a facility to which the provisions of Sec.
60.283a(a)(1)(v) apply must not be corrected for oxygen content:
Ccorr = Cmeas x (21-X/21-Y)
where:
Ccorr = the concentration corrected for oxygen.
Cmeas = the concentration uncorrected for oxygen.
X = the volumetric oxygen concentration in percentage to be
corrected to (8 percent for recovery furnaces and 10 percent for
lime kilns, incinerators, or other devices).
Y = the measured 12-hour average volumetric oxygen
concentration.
(2) Record at least once each successive 5-minute period all
measurements obtained from the continuous monitoring devices installed
under paragraph (b)(1) of this section. Calculate 3-hour block averages
from the recorded measurements of incinerator temperature. Temperature
measurements recorded when no TRS emissions are fired in the
incinerator (e.g., during incinerator warm-up and cool-down periods
when no TRS emissions are generated or an alternative control device is
used) may be omitted from the block average calculation.
(3) Record at least once each successive 15-minute period all
measurements obtained from the continuous monitoring devices installed
under paragraph (b)(2) through (4) of this section and reduce the data
as follows:
(i) Calculate 12-hour block averages from the recorded measurements
of wet scrubber pressure drop (or smelt dissolving tank scrubber fan
amperage) and liquid flow rate (or liquid supply pressure), as
applicable.
(ii) Calculate quarterly averages from the recorded measurements of
ESP parameters (secondary voltage and secondary current, or total
secondary power) for ESP-controlled recovery furnaces or lime kilns
that measure opacity in addition to ESP parameters.
(iii) Calculate 12-hour block averages from the recorded
measurements of ESP parameters (secondary voltage and secondary
current, or total secondary power) for recovery furnaces or lime kilns
with combination ESP/wet scrubber controls.
(4) During the initial performance test required in Sec. 60.285a,
the owner or operator must establish site-specific operating limits for
the monitoring parameters in paragraphs (b)(2) through (4) of this
section by continuously monitoring the parameters and determining the
arithmetic average value of each parameter during the performance test.
The arithmetic average of the measured values for the three test runs
establishes your minimum site-specific operating limit for each wet
scrubber or ESP parameter. Multiple performance tests may be conducted
to establish a range of parameter values. The owner or operator may
establish replacement operating limits for the monitoring parameters
during subsequent performance tests using the test methods in Sec.
60.285a.
(5) You must operate the continuous monitoring systems required in
paragraphs (a) and (b) of this section to collect data at all required
intervals at all times the affected facility is operating except for
periods of monitoring system malfunctions or out-of-control periods,
repairs associated with monitoring system malfunctions or out-of-
control periods, and required monitoring system quality assurance or
quality control activities including, as applicable, calibration checks
and required zero and span adjustments.
(6) You may not use data recorded during monitoring system
malfunctions or out-of-control periods, repairs associated with
monitoring system malfunctions or out-of-control periods, or required
monitoring system quality assurance or control activities in
calculations used to report emissions or operating limits. You must use
all the data collected during all other periods in assessing the
operation of the control device and associated control system.
(7) Except for periods of monitoring system malfunctions, repairs
associated with monitoring system malfunctions, and required quality
monitoring system quality assurance or quality control activities
(including, as applicable, system accuracy audits and required zero and
span adjustments), failure to collect required data is a deviation of
the monitoring requirements.
(d) Excess emissions are defined for this subpart as follows:
(1) For emissions from any recovery furnace, periods of excess
emissions are:
(i) All 12-hour averages of TRS concentrations above 5 ppm by
volume at 8 percent oxygen for straight kraft recovery furnaces and
above 25 ppm by volume at 8 percent oxygen for cross recovery furnaces
during times when BLS is fired.
(ii) All 6-minute average opacities that exceed 20 percent during
times when BLS is fired.
(2) For emissions from any lime kiln, periods of excess emissions
are:
(i) All 12-hour average TRS concentration above 8 ppm by volume at
10 percent oxygen during times when lime mud is fired.
(ii) All 6-minute average opacities that exceed 20 percent during
times when lime mud is fired.
(3) For emissions from any digester system, brown stock washer
system, multiple-effect evaporator system, or condensate stripper
system, periods of excess emissions are:
(i) All 12-hour average TRS concentrations above 5 ppm by volume at
10 percent oxygen unless the provisions of Sec. 60.283a(a)(1)(i),
(ii), or (iv) apply; or
(ii) All 3-hour block averages during which the combustion
temperature at the point of incineration is less than 650 [deg]C (1200
[deg]F), where the provisions of Sec. 60.283a(a)(1)(iii) apply.
(4) For any recovery furnace, lime kiln, or smelt dissolving tank
controlled with a wet scrubber emission control device that complies
with the parameter monitoring requirements specified in Sec.
60.284a(b)(2), periods of excess emissions are:
(i) All 12-hour block average scrubbing liquid flow rate (or
scrubbing liquid supply pressure) measurements below the minimum site-
specific limit established during performance testing during times when
BLS or lime mud is fired (as applicable), and
(ii) All 12-hour block average scrubber pressure drop (or fan
amperage, if used as an alternative under paragraph (b)(2)(iii) of this
section) measurements below the minimum site-specific limit established
during performance testing during times when BLS or lime mud is fired
(as applicable), except during startup and shutdown.
(5) For any recovery furnace or lime kiln controlled with an ESP
followed by a wet scrubber that complies with the parameter monitoring
requirements specified in Sec. 60.284a(b)(4), periods of excess
emissions are:
(i) All 12-hour block average scrubbing liquid flow rate (or
scrubbing liquid supply pressure) measurements below the minimum site-
specific limit established during performance testing during times when
BLS or lime mud is fired (as applicable), and
(ii) All 12-hour block average scrubber pressure drop measurements
below the
[[Page 31339]]
minimum site-specific limit established during performance testing
during times when BLS or lime mud is fired (as applicable) except
during startup and shutdown,
(iii) All 12-hour block average ESP secondary voltage and secondary
current measurements (or total secondary power values) below the
minimum site-specific limit established during performance testing
during times when BLS or lime mud is fired (as applicable).
(e) The Administrator will not consider periods of excess emissions
reported under Sec. 60.288a(a) to be indicative of a violation of the
standards provided the criteria in paragraphs (e)(1) and (2) of this
section are met.
(1) The percent of the total number of possible contiguous periods
of excess emissions in a quarter does not exceed:
(i) One percent for TRS emissions from recovery furnaces, provided
that the TRS concentration does not exceed 30 ppm corrected to 8
percent oxygen.
(ii) Two percent for average opacities from recovery furnaces,
provided that the ESP secondary voltage and secondary current averaged
over the quarter remained above the minimum operating limits
established during the performance test.
(iii) One percent for TRS emissions from lime kilns, provided that
the TRS concentration does not exceed 22 ppm corrected to 10 percent
oxygen.
(iv) One percent for average opacities from lime kilns, provided
that the ESP secondary voltage and secondary current (or total
secondary power) averaged over the quarter remained above the minimum
operating limits established during the performance test.
(2) The Administrator determines that the affected facility,
including air pollution control equipment, is maintained and operated
in a manner which is consistent with good air pollution control
practice for minimizing emissions during periods of excess emissions.
(3) The TRS concentration uncorrected for oxygen may be considered
when determining compliance with the excess emissions provisions in
paragraphs (e)(1)(i) and (iii) of this section during periods of
startup or shutdown when stack oxygen percentage approaches ambient
conditions. If the measured TRS concentration uncorrected for oxygen is
less than the applicable limit (5 ppm for recovery furnaces or 8 ppm
for lime kilns) during periods of startup or shutdown when the stack
oxygen concentration is 15 percent or greater, then the Administrator
will consider the TRS average to be in compliance. This provision only
applies during periods of affected facility startup and shutdown.
(f) The procedures under Sec. 60.13 must be followed for
installation, evaluation, and operation of the continuous monitoring
systems required under this section. All continuous monitoring systems
must be operated in accordance with the applicable procedures under
Performance Specifications 1, 3, and 5 of appendix B of this part.
Sec. 60.285a Test methods and procedures.
(a) In conducting the performance tests required by this subpart
and Sec. 60.8, the owner or operator must use as reference methods and
procedures the test methods in appendix A of this part or other methods
and procedures in this section, except as provided in Sec. 60.8(b).
Acceptable alternative methods and procedures are given in paragraph
(f) of this section.
(b) The owner or operator must determine compliance with the
filterable particulate matter standards in Sec. 60.282a(a)(1), (2),
(5) and (6) as follows:
(1) Method 5 of Appendix A-3 of this part must be used to determine
the filterable particulate matter concentration. The sampling time and
sample volume for each run must be at least 60 minutes and 0.90 dscm
(31.8 dscf). Water must be used as the cleanup solvent instead of
acetone in the sample recovery procedure. The particulate concentration
must be corrected to the appropriate oxygen concentration according to
Sec. 60.284a(c)(3).
(2) The emission rate correction factor, integrated sampling and
analysis procedure of Method 3B of Appendix A-2 of this part must be
used to determine the oxygen concentration. The gas sample must be
taken at the same time and at the same traverse points as the
particulate sample.
(3) Method 9 of Appendix A-4 of this part and the procedures in
Sec. 60.11 must be used to determine opacity. Opacity measurement is
not required for recovery furnaces or lime kilns operating with a wet
scrubber alone or a wet scrubber in combination with an ESP.
(4) In addition to the initial performance test required by this
subpart and Sec. 60.8(a), you must conduct repeat performance tests
for filterable particulate matter at intervals no longer than 60 months
following the previous performance test using the procedures in
paragraphs (b)(1) and (2) of this section.
(5) When the initial and repeat performance tests are conducted for
filterable particulate matter, the owner or operator must also measure
condensable particulate matter using Method 202 of Appendix M of part
51 of this chapter.
(c) The owner or operator must determine compliance with the
filterable particular matter standards in Sec. 60.282a(a)(3) and (4)
as follows:
(1) The emission rate (E) of filterable particulate matter must be
computed for each run using the following equation:
E = csQsd/BLS
Where:
E = emission rate of filterable particulate matter, g/kg (lb/ton) of
BLS.
cs = Concentration of filterable particulate matter, g/
dscm (lb/dscf).
Qsd = volumetric flow rate of effluent gas, dscm/hr
(dscf/hr).
BLS = black liquor solids (dry weight) feed rate, kg/hr (ton/hr).
(2) Method 5 of Appendix A-3 of this part must be used to determine
the filterable particulate matter concentration (cs) and the
volumetric flow rate (Qsd) of the effluent gas. The sampling
time and sample volume must be at least 60 minutes and 0.90 dscm (31.8
dscf). Water must be used instead of acetone in the sample recovery.
(3) Process data must be used to determine the black liquor solids
(BLS) feed rate on a dry weight basis.
(4) In addition to the initial performance test required by this
subpart and Sec. 60.8(a), you must conduct repeat performance tests
for filterable particulate matter at intervals no longer than 60 months
following the previous performance test using the procedures in
paragraphs (c)(1) through (3) of this section must be conducted within
60 months following the previous filterable particulate matter
performance test.
(5) When the initial and repeat performance tests are conducted for
filterable particulate matter, the owner or operator must also measure
condensable particulate matter using Method 202 of Appendix M of part
51.
(d) The owner or operator must determine compliance with the TRS
standards in Sec. 60.283a, except Sec. 60.283a(a)(1)(vi) and (4), as
follows:
(1) Method 16 of Appendix A-6 of this part must be used to
determine the TRS concentration. The TRS concentration must be
corrected to the appropriate oxygen concentration using the procedure
in Sec. 60.284a(c)(3). The sampling time must be at least 3 hours, but
no longer than 6 hours.
(2) The emission rate correction factor, integrated sampling and
analysis procedure of Method 3B of Appendix A-2 of this part must be
used to determine the oxygen concentration. The sample must be taken
over the same time period as the TRS samples.
[[Page 31340]]
(3) When determining whether a furnace is a straight kraft recovery
furnace or a cross recovery furnace, TAPPI Method T.624 (incorporated
by reference--see Sec. 60.17(d)(1)) must be used to determine sodium
sulfide, sodium hydroxide, and sodium carbonate. These determinations
must be made 3 times daily from the green liquor, and the daily average
values must be converted to sodium oxide (Na20) and
substituted into the following equation to determine the green liquor
sulfidity:
GLS = 100 CNa2S/(CNa2SCNaOHCNa2CO3)
Where:
GLS = green liquor sulfidity, percent.
CNa2S = concentration of Na2S as
Na2O, mg/liter (gr/gal).
CNaOH = concentration of NaOH as Na2O, mg/
liter (gr/gal).
CNa2CO3 = concentration of Na2CO3
as Na2O, mg/ liter (gr/gal).
(4) For recovery furnaces and lime kilns, in addition to the
initial performance test required in this subpart and Sec. 60.8(a),
you must conduct repeat TRS performance tests at intervals no longer
than 60 months following the previous performance test using the
procedures in paragraphs (d)(1) and (2) of this section.
(e) The owner or operator must determine compliance with the TRS
standards in Sec. 60.283a(a)(1)(vi) and (a)(4) as follows:
(1) The emission rate (E) of TRS must be computed for each run
using the following equation:
E = CTRS F Qsd/P
Where:
E = emission rate of TRS, g/kg (lb/ton) of BLS or ADP.
CTRS = average combined concentration of TRS, ppm.
F = conversion factor, 0.001417 g H2S/m\3\-ppm (8.846 x
10-8 lb H2S/ft\3\-ppm).
Qsd = volumetric flow rate of stack gas, dscm/hr (dscf/
hr).
P = black liquor solids feed or pulp production rate, kg/hr (ton/
hr).
(2) Method 16 of Appendix A-6 of this part must be used to
determine the TRS concentration (CTRS).
(3) Method 2 of Appendix A-1 of this part must be used to determine
the volumetric flow rate (Qsd) of the effluent gas.
(4) Process data must be used to determine the black liquor feed
rate or the pulp production rate (P).
(5) For smelt dissolving tanks, in addition to the initial
performance test required in this subpart and Sec. 60.8(a), you must
conduct repeat TRS performance tests at intervals no longer than 60
months following the previous performance test using the procedures in
paragraphs (e)(1) through (4) of this section.
(f) The owner or operator may use the following as alternatives to
the reference methods and procedures specified in this section:
(1) In place of Method 5 of Appendix A-3 of this part, Method 17 of
Appendix A-6 of this part may be used if a constant value of 0.009 g/
dscm (0.004 gr/dscf) is added to the results of Method 17 and the stack
temperature is no greater than 204 [deg]C (400 [deg]F).
(2) In place of Method 16 of Appendix A-6 of this part, Method 16A,
16B, or 16C of Appendix A-6 of this part may be used.
(3) In place of Method 3B of Appendix A-2 of this part, ASME PTC
19.10-1981 [Part 10] (incorporated by reference--see Sec. 60.17(h)(4))
may be used.
Sec. 60.286a Affirmative defense for violations of emission standards
During malfunction.
In response to an action to enforce the standards set forth in
Sec. Sec. 60.282a and 60.283a, you may assert an affirmative defense
to a claim for civil penalties for violations of such standards that
are caused by malfunction, as defined at Sec. 60.2. Appropriate
penalties may be assessed if you fail to meet your burden of proving
all of the requirements in the affirmative defense. The affirmative
defense must not be available for claims for injunctive relief.
(a) Assertion of affirmative defense. To establish the affirmative
defense in any action to enforce such a standard, you must timely meet
the reporting requirements in paragraph (b) of this section, and must
prove by a preponderance of evidence that: (1) The violation:
(i) Was caused by a sudden, infrequent, and unavoidable failure of
air pollution control equipment, process equipment, or a process to
operate in a normal or usual manner; and
(ii) Could not have been prevented through careful planning, proper
design or better operation and maintenance practices; and
(iii) Did not stem from any activity or event that could have been
foreseen and avoided, or planned for; and
(iv) Was not part of a recurring pattern indicative of inadequate
design, operation, or maintenance; and
(2) Repairs were made as expeditiously as possible when a violation
occurred; and
(3) The frequency, amount, and duration of the violation (including
any bypass) were minimized to the maximum extent practicable; and
(4) If the violation resulted from a bypass of control equipment or
a process, then the bypass was unavoidable to prevent loss of life,
personal injury, or severe property damage; and
(5) All possible steps were taken to minimize the impact of the
violation on ambient air quality, the environment, and human health;
and
(6) All emissions monitoring and control systems were kept in
operation if at all possible, consistent with safety and good air
pollution control practices; and
(7) All of the actions in response to the violation were documented
by properly signed, contemporaneous operating logs; and
(8) At all times, the affected source was operated in a manner
consistent with good practices for minimizing emissions; and
(9) A written root cause analysis has been prepared, the purpose of
which is to determine, correct, and eliminate the primary causes of the
malfunction and the violation resulting from the malfunction event at
issue. The analysis must also specify, using best monitoring methods
and engineering judgment, the amount of any emissions that were the
result of the malfunction.
(b) Report. The owner or operator seeking to assert an affirmative
defense must submit a written report to the Administrator with all
necessary supporting documentation that explains how it has met the
requirements set forth in paragraph (a) of this section. This
affirmative defense report must be included in the first periodic
compliance, deviation report or excess emission report otherwise
required after the initial occurrence of the violation of the relevant
standard (which may be the end of any applicable averaging period). If
such compliance, deviation report or excess emission report is due less
than 45 days after the initial occurrence of the violation, the
affirmative defense report may be included in the second compliance,
deviation report or excess emission report due after the initial
occurrence of the violation of the relevant standard.
Sec. 60.287a Recordkeeping.
(a) The owner or operator must maintain records of the performance
evaluations of the continuous monitoring systems.
(b) For each continuous monitoring system, the owner or operator
must maintain records of the following information, as applicable:
(1) Records of the opacity of the gases discharged into the
atmosphere from any recovery furnace or lime kiln using an ESP emission
control device, except as specified in paragraph (b)(6) of this
[[Page 31341]]
section, and records of the ESP secondary voltage and secondary current
(or total secondary power) averaged over the reporting period for the
opacity allowances specified in Sec. 60.284a(e)(1)(ii) and (iv).
(2) Records of the concentration of TRS emissions on a dry basis
and the percent of oxygen by volume on a dry basis in the gases
discharged into the atmosphere from any lime kiln, recovery furnace,
digester system, brown stock washer system, multiple-effect evaporator
system, or condensate stripper system, except where the provisions of
Sec. 60.283a(a)(1)(iii) or (iv) apply.
(3) Records of the combustion temperature at the point of
incineration of effluent gases which are emitted from any digester
system, brown stock washer system, multiple effect evaporator system,
black liquor oxidation system, or condensate stripper system where the
provisions of Sec. 60.283a(a)(1)(iii) apply.
(4) For any recovery furnace, lime kiln, or smelt dissolving tank
using a wet scrubber emission control device:
(i) Records of the pressure drop of the gas stream through the
control equipment (or smelt dissolving tank scrubber fan amperage), and
(ii) Records of the scrubbing liquid flow rate (or scrubbing liquid
supply pressure).
(5) For any recovery furnace or lime kiln using an ESP control
device:
(i) Records of the secondary voltage of each ESP collection field,
and
(ii) Records of the secondary current of each ESP collection field,
and
(iii) If used as an alternative to secondary voltage and current,
records of the total secondary power of each ESP collection field.
(6) For any recovery furnace or lime kiln using an ESP followed by
a wet scrubber, the records specified under paragraphs (b)(4) and (5)
of this section.
(7) Records of excess emissions as defined in Sec. 60.284a(d).
(c) For each malfunction, the owner or operator must maintain
records of the following information:
(1) Records of the occurrence and duration of each malfunction of
operation (i.e., process equipment) or the air pollution control and
monitoring equipment.
(2) Records of actions taken during periods of malfunction to
minimize emissions in accordance with Sec. 60.11(d), including
corrective actions to restore malfunctioning process and air pollution
control and monitoring equipment to its normal or usual manner of
operation.
Sec. 60.288a Reporting.
(a) For the purpose of reports required under Sec. 60.7(c), any
owner or operator subject to the provisions of this subpart must report
semiannually periods of excess emissions defined in 60.284a(d).
(b) Within 60 days after the date of completing each performance
test (defined in Sec. 60.8) as required by this subpart you must
submit the results of the performance tests, including any associated
fuel analyses, required by this subpart to the EPA as follows. You must
use the latest version of the EPA's Electronic Reporting Tool (ERT)
(see https://www.epa.gov/ttn/chief/ert/) existing at the time
of the performance test to generate a submission package file, which
documents performance test data. You must then submit the file
generated by the ERT through the EPA's Compliance and Emissions Data
Reporting Interface (CEDRI), which can be accessed by logging in to the
EPA's Central Data Exchange (CDX) (https://cdx.epa.gov/). Only data
collected using test methods supported by the ERT as listed on the ERT
Web site are subject to the requirement to submit the performance test
data electronically. Owners or operators who claim that some of the
information being submitted for performance tests is confidential
business information (CBI) must submit a complete ERT file including
information claimed to be CBI on a compact disk, flash drive, or other
commonly used electronic storage media to the EPA. The electronic media
must be clearly marked as CBI and mailed to U.S. EPA/OAPQS/CORE CBI
Office, Attention: WebFIRE Administrator, MD C404-02, 4930 Old Page
Rd., Durham, NC 27703. The same ERT file with the CBI omitted must be
submitted to the EPA via CDX as described earlier in this paragraph. At
the discretion of the delegated authority, you must also submit these
reports, including the confidential business information, to the
delegated authority in the format specified by the delegated authority.
For any performance test conducted using test methods that are not
listed on the ERT Web site, the owner or operator must submit the
results of the performance test to the Administrator at the appropriate
address listed in Sec. 60.4.
(c) Within 60 days after the date of completing each CEMS
performance evaluation test as defined in Sec. 60.13, you must submit
relative accuracy test audit (RATA) data to the EPA's Central Data
Exchange (CDX) by using CEDRI in accordance with paragraph (b) of this
section. Only RATA pollutants that can be documented with the ERT (as
listed on the ERT Web site) are subject to this requirement. For any
performance evaluations with no corresponding RATA pollutants listed on
the ERT Web site, the owner or operator must submit the results of the
performance evaluation to the Administrator at the appropriate address
listed in Sec. 60.4.
(d) If a malfunction occurred during the reporting period, you must
submit a report that contains the following:
(1) The number, duration, and a brief description for each type of
malfunction which occurred during the reporting period and which caused
or may have caused any applicable emission limitation to be exceeded.
(2) A description of actions taken by an owner or operator during a
malfunction of an affected facility to minimize emissions in accordance
with Sec. 60.11(d), including actions taken to correct a malfunction.
[FR Doc. 2013-12081 Filed 5-22-13; 8:45 am]
BILLING CODE 6560-50-P