Current Good Manufacturing Practice and Hazard Analysis and Risk-Based Preventive Controls for Human Food; Correction, 17142-17155 [2013-06356]
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approach that primarily addresses fire
deaths caused by smoldering ignition
sources using bench scale models to one
that relies on the use of fire barriers to
address fires started by multiple types of
ignition sources (including smoking
materials) by limiting fire growth
similar to the performance requirements
in 16 CFR 1633. Staff has encountered
problems with controlling standard
materials (foam, fabric, barriers) when
used in bench scale tests with a
smoldering ignition source. Staff
became concerned with the NPR
approach when correlation of fire
performance between bench scale tests
and full scale chair tests—when tested
for smoldering ignition—was not
validated. Chairs tested with fire
barriers consistently performed better
than non-barrier chairs in open flame
testing. In assessing the potential new
strategy, CPSC staff is seeking
information on the following questions:
1. Can fire barriers used by the
mattress industry be used in
upholstered furniture applications?
2. What modifications to mattress fire
barriers, if any, are necessary to make
them effective in upholstered furniture?
3. What technologies (Fire retardant
(FR) chemicals, specialty fibers/fabrics
without FR chemicals, inherently fire
resistant materials, etc.) do fire barrier
manufacturers use to achieve improved
fire performance?
4. Do fire barrier manufacturers use
FR chemicals to achieve improved fire
performance? If so, are the FR chemicals
covalently bonded to the barrier? What
is the risk of human exposure from the
specific FR chemicals used? What
exposure testing and data exists for the
specific FR chemicals used? Is the
product that uses an FR chemical based
fire barrier labeled to indicate use of
such FR chemicals within it?
5. What, if any, FR chemicals are used
in mattress or other fire barrier
technologies?
6. What are the cost considerations for
using fire barriers? How does furniture
manufacturing and assembling change
with a fire barrier?
7. Given the variety of ignition
sources involved in furniture fires,
which ignition sources resulting in
fatalities would fire barriers be effective
in addressing the fatalities?
8. What fire safety technologies from
commercial furniture can be applied to
residential furniture?
9. What fire safety technologies from
other industries (e.g., marine, aviation)
can be applied to residential furniture?
10. For fire barrier materials that do
not use FR chemical treatments, what
materials are used and what human
exposure data exist for those materials?
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Dated: March 15, 2013.
Todd A. Stevenson,
Secretary, Consumer Product Safety
Commission.
[FR Doc. 2013–06372 Filed 3–19–13; 8:45 am]
BILLING CODE 6355–01–P
DEPARTMENT OF HEALTH AND
HUMAN SERVICES
Food and Drug Administration
21 CFR Parts 1, 16, 106, 110, 114, 117,
120, 123, 129, 179, and 211
[Docket No. FDA–2011–N–0920]
RIN 0910–AG36
Current Good Manufacturing Practice
and Hazard Analysis and Risk-Based
Preventive Controls for Human Food;
Correction
AGENCY:
Food and Drug Administration,
HHS.
ACTION:
Proposed rule; correction.
SUMMARY: The Food and Drug
Administration (FDA or we) is
correcting a proposed rule that
published in the Federal Register of
January 16, 2013. That proposed rule
would amend our regulation for current
good manufacturing practice in
manufacturing, packing, or holding
human food (CGMPs) to modernize it
and to add requirements for domestic
and foreign facilities that are required to
register under the Federal Food, Drug,
and Cosmetic Act (the FD&C Act) to
establish and implement hazard
analysis and risk-based preventive
controls for human food. That proposed
rule also would revise certain
definitions in our current regulation for
registration of food facilities to clarify
the scope of the exemption from
registration requirements provided by
the FD&C Act for ‘‘farms.’’ We proposed
these actions as part of our announced
initiative to revisit the CGMPs since
they were last revised in 1986 and to
implement new statutory provisions in
the FD&C Act. The document published
with several typographical errors,
stylistic errors (such as incorrect
indentation of bulleted paragraphs and
a gap in the sequential numbering of
tables), and a mistake in the date of a
reference. The document also published
with an Appendix in which all
references are numbered incorrectly.
This document corrects those errors.
FOR FURTHER INFORMATION CONTACT:
Jenny Scott, Center for Food Safety and
Applied Nutrition (HFS–300), Food and
Drug Administration, 5100 Paint Branch
PO 00000
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Pkwy., College Park, MD 20740, 240–
402–2166.
SUPPLEMENTARY INFORMATION: FDA is
correcting the January 16, 2013 (78 FR
3646), proposed rule entitled ‘‘Current
Good Manufacturing Practice and
Hazard Analysis and Risk-Based
Preventive Controls for Human Food.’’
The document published with several
typographical errors, stylistic errors
(such as incorrect indentation of
bulleted paragraphs and a gap in the
sequential numbering of tables), and a
mistake in the date of a reference. We
note that there are a total of 10
numbered tables in the preamble. These
tables are numbered as follows: Table 1
(page 3675), table 2 (page 3679), table 3
(page 3680), table 4 (page 3682), table 5
(page 3687), table 6 (page 3692), table 8
(page 3714), table 9 (page 3717), table 10
(page 3718), and table 11 (page 3728).
There is no table numbered ‘‘Table 7’’.
We are not changing the table numbers
to adjust the gap between tables 6 and
8 because the cross-references within
the document to tables 8, 9, 10, and 11
are all correct, and because the gap
between tables 6 and 8 is a stylistic error
that does not affect the substantive
content of the document. We apologize
for any confusion. The document also
published with an Appendix in which
all references are numbered incorrectly.
This document corrects those errors.
In FR Doc. 2013–00125, beginning on
page 3646, in the Federal Register of
Wednesday, January 16, 2013, we are
making the following corrections:
1. On page 3650, in the first column,
in the first full paragraph, in the last
sentence, ‘‘Pub. L. 111–533’’ is corrected
to read ‘‘Public Law 111–353’’.
2. On page 3717, in the second
column of ‘‘Table 9—Proposed
Revisions for Consistency of Terms,’’ in
the first entry, ‘‘the phrase ‘‘foodproduction purposes (i.e.,
manufacturing, processing, packing, and
holding) to consistently use the same
group of terms in proposed part 117’’ is
corrected by closing the quotation after
the parenthetical phrase to read ‘‘the
phrase ‘‘food-production purposes (i.e.,
manufacturing, processing, packing, and
holding)’’ to consistently use the same
group of terms in proposed part 117’’.
3. On page 3728, in the first column
of ‘‘Table 11—Potential Revisions to
Establish Requirements in Place of
Current Guidance,’’ in the fifth entry,
‘‘§ 117.40(a)(1)’’ is corrected to read
‘‘§ 117.40(a)(3)’’.
4. On page 3728, in the second
column of ‘‘Table 11—Potential
Revisions to Establish Requirements in
Place of Current Guidance,’’ in the fifth
entry, the word ‘‘must’’ in ‘‘All
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equipment must be so installed’’ is
corrected to be italicized and read
‘‘must’’ for emphasis.
5. On page 3735, in the first column,
in line 25 under ‘‘Radiological
Hazards,’’ the section reference
‘‘III.D.2.e’’ is corrected to read
‘‘II.D.2.e’’.
6. On page 3765, in the second
column, the ninth, tenth, eleventh, and
twelfth bulleted paragraphs and in the
third column, the first and second
bulleted paragraphs are corrected by
doubly indenting them to show that
these bulleted paragraphs are all
examples relevant to the eighth bulleted
paragraph on specifying the frequency
of sample collection.
7. On page 3780, in the third column,
in line 15, ‘‘requirements of part 110’’ is
corrected to read ‘‘requirements of part
117’’.
8. On page 3794, in the third column,
in the third paragraph, the date ‘‘2012’’
in reference 194 is corrected to read
‘‘2013’’.
9. In proposed § 117.135(d)(3)(iv), on
page 3806, in the third column, ‘‘records
review in accordance with
§ 117.150(d)(5)(i)’’ is corrected to read
‘‘records review in accordance with
§ 117.150(d)(2)(i)’’.
10. On pages 3812 through 3821, the
references to the Appendix are
numbered incorrectly. For the
convenience of the reader, a corrected
Appendix, with the correct reference
numbers, is printed below.
The Appendix has been revised to
read as follows:
Appendix
Although the proposed rule that is the
subject of this document does not include
specific codified language regarding
environmental monitoring or finished
product testing, we believe that these regimes
can play a critical role in a modern food
safety system. In sections XII.J.2 and XII.J.3
of the preamble of this document, we request
comment on when and how these types of
testing are an appropriate means of
implementing the statutory directives set out
in section 418 of the FD&C Act. In this
Appendix, we provide background material
on these testing measures.
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I. The Role of Testing as a Verification
Measure in a Modern Food Safety System
A. Verification of Preventive Controls
The safety of food is principally ensured by
the effective implementation of scientifically
valid preventive control measures throughout
the food chain (Ref. 1) (Ref. 2). Prevention of
hazards in food is much more effective than
trying to differentiate safe from unsafe food
using testing. Although testing is rarely
considered a control measure, it plays a very
important role in ensuring the safety of food.
An important purpose of testing is to verify
that control measures, including those
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related to suppliers and those verified
through environmental monitoring, are
controlling the hazard (Ref. 3) (Ref. 4).
Testing is used in conjunction with other
verification measures in the food safety
system, such as audits of suppliers,
observations of whether activities are being
conducted according to the food safety plan,
and reviewing records to determine whether
process controls are meeting specified limits
for parameters established in the food safety
plan. Although testing may be conducted for
biological, chemical, physical or radiological
hazards, the most common testing is for
microbiological hazards. Thus, much of the
testing described below focuses on microbial
testing, but many of the issues discussed
apply to testing for other hazards as well. We
focus more of our discussion below on
verification testing of the environment
because of the increasing recognition of the
benefits of such testing in identifying
conditions that could result in environmental
pathogens contaminating food; thus such
verification testing is important in preventing
contamination in food, whereas verification
testing of raw materials, ingredients, and
finished products is used to detect
contamination that has already occurred.
As discussed in sections I.C, I.E, and I.F of
this Appendix, microbial testing may
include:
• Testing raw materials and ingredients to
verify that suppliers have significantly
minimized or prevented hazards reasonably
likely to occur in the raw materials and
ingredients;
• Testing the environment to verify that
sanitation controls have significantly
minimized or prevented the potential for
environmental pathogens to contaminate RTE
food; and
• Testing finished product to verify that
preventive controls have significantly
minimized or prevented hazards reasonably
likely to occur in the food.
Each type of testing provides information
applicable to managing hazards in foods,
depending on the food and process. For
example, a dry blending operation, e.g., for
spices and seasonings, often verifies its
supplier controls by testing incoming
ingredients before use (as discussed in
section I.C of this Appendix) and
periodically sampling and testing finished
products. If all the ingredients being blended
had been treated to adequately reduce
hazards such as Salmonella spp., a dry
blending operation generally does less testing
to verify supplier controls than if this were
not the case. (We use the term ‘‘adequately
reduce’’ (which is a term used in some of our
guidance documents) (Ref. 5) (Ref. 6) to mean
the same as ‘‘significantly minimize or
prevent’’ as described in section 418 of the
FD&C Act or ‘‘prevent, eliminate or reduce to
an acceptable level’’ as used in our seafood
and juice HACCP regulations. All these terms
mean to reduce a hazard to an extent that it
is not reasonably likely to cause illness or
injury.) A dry blending operation generally
does not test incoming ingredients if the
facility treats the blended materials to ensure
adequate reduction of pathogens but
sometimes tests finished product to verify
preventive controls have been effective. A
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dry blending operation also sometimes uses
environmental monitoring to verify that
sanitation controls to significantly minimize
or prevent the potential for environmental
pathogens to contaminate the blended
materials have been effective.
For acidified canned vegetables in which a
lethal process is delivered in the final
package, microbial testing of incoming
ingredients and of finished product provides
little benefit as a verification activity
(although it would be used in process
validation); however, facilities producing
such products sometimes conduct periodic
testing of incoming ingredients for pesticides
as an appropriate supplier verification
activity.
B. Scientifically Valid Sampling and Testing
Consistent with our previous discussion of
the term ‘‘scientifically valid’’ in the
proposed rule to establish CGMP
requirements for dietary ingredients and
dietary supplements (68 FR 12158 at 12198),
we use the term ‘‘scientifically valid’’ with
respect to testing to mean using an approach
to both sampling and testing that is based on
scientific information, data, or results
published in, for example, scientific journals,
references, text books, or proprietary
research. A scientifically valid analytical
method is one that is based on scientific data
or results published in, for example,
scientific journals, references, text books, or
proprietary research (68 FR 12158 at 12198).
Sampling and testing used for verification in
a food safety system must be scientifically
valid if they are to provide assurance that
preventive controls are effective.
C. Verification Testing of Raw Materials and
Ingredients
Raw materials and ingredients are often
tested as part of a supplier approval and
verification program, as one of the
verification activities when a preventive
control that is adequate to significantly
minimize or prevent the hazard is not
applied at the receiving facility. The utility
and frequency of raw material and ingredient
testing for verification of supplier controls
depend on many factors, including:
• The hazard and its association with the
raw material or ingredient;
• The likelihood that the consumer would
become ill if the hazard were present in the
raw material or ingredient;
• How that raw material or ingredient will
be used by the receiving facility (e.g., the
effect of processing on the hazard); and
• The potential for contamination of the
facility’s environment with the hazard in the
raw material or ingredient.
Testing a raw material or ingredient occurs
more frequently when there is a history of the
hazard in the raw material or ingredient, e.g.,
from a specific supplier or from the country
of origin. Once a facility has developed a
relationship with a supplier and there is a
history of tests negative for the hazard, the
frequency is often reduced.
Testing a raw material or ingredient is
more useful, and a facility generally tests a
raw material or ingredient more frequently,
when the raw material or ingredient contains
a hazard for which there is a reasonable
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probability that exposure to the hazard will
result in serious adverse health consequences
or death to humans or animals. However,
when a hazard that the receiving facility has
identified as reasonably likely to occur in a
raw material or ingredient is one for which
the receiving facility has preventive controls
that significantly minimize or prevent the
hazard, testing generally is less frequent. An
exception to this general paradigm is when
the process control depends on the amount
of the hazard present in the raw material or
ingredient (e.g., when the process control is
effective at eliminating 100 microorganisms
per gram of ingredient, but not 1000
microorganisms per gram of ingredient) and
there is a need to verify that the hazard is not
present in amounts that would render the
process control ineffective. A receiving
facility often finds that testing of raw
materials or ingredients is most useful, and
generally tests more frequently, when the
receiving facility does not have a process that
would significantly minimize the hazard and
is relying on preventive controls earlier in
the supply chain to significantly minimize or
prevent the hazard in the raw material or
ingredient, as in a bagged salad facility or a
dry-mix operation producing, for example,
spice blends or trail mix. In such situations,
the testing is conducted to verify the
preventive controls used to ensure that
hazards in the raw material or ingredient
have been significantly minimized or
prevented.
The frequency of the testing conducted by
a facility generally depends in part on the
likelihood and severity of illness to the
consumer if the hazard were present, the
ability of supplier controls to significantly
minimize or prevent the hazard in the raw
material or ingredient, the practicality of
testing to detect the hazard, and other factors.
For example, a facility generally tests a raw
material or ingredient more frequently from
a supplier that does not have a kill step for
Salmonella spp. in shelled nutmeats
compared to a supplier that steam treats the
nuts to kill Salmonella spp. As another
example, if a facility tests a raw material or
ingredient as part of its food safety program
for salad greens, the facility is more likely to
test more frequently for E. coli O157:H7 than
for other Shiga-toxin producing E. coli
(pathogenic E. coli that produce the same
toxin as E. coli O157:H7 but are less likely
to cause severe illness (Ref. 7)), based on both
the severity of the illness to the consumer
and practical problems with testing fresh
produce for pathogenic strains of Shiga-toxin
producing E. coli. Where a raw material or
ingredient could introduce an environmental
pathogen such as Salmonella spp. or L.
monocytogenes to the facility (e.g., raw nuts
or soy powder for Salmonella spp.; chopped
celery to be used in a salad for L.
monocytogenes), a facility generally tests the
raw material or ingredient more frequently to
verify that supplier controls for the raw
material or ingredient minimize to the extent
possible the potential for a contaminated raw
material or ingredient to introduce the
environmental pathogen to the facility’s
environment.
As discussed in section I.F of this
Appendix, there are limitations to testing
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food. Thus, as with other testing, raw
material or ingredient testing is rarely the
sole basis for making a determination on the
safety of a raw material or ingredient.
D. Verification of Sanitation Controls to
Significantly Minimize or Prevent the
Potential for an Environmental Pathogen to
Contaminate Food
1. Environmental Pathogens in Food
As discussed in section II.D of the
preamble of this document, food can become
contaminated with pathogenic
microorganisms at many different steps in
the farm-to-table continuum. Any time a food
is exposed to the environment during a
manufacturing, processing, packing, or
holding activity, there is the potential for the
food to be contaminated with pathogenic
microorganisms. As discussed in section X.B
of the preamble of this document, proposed
§ 117.3 would define the term
‘‘environmental pathogen’’ to mean a
microorganism that is of public health
significance and is capable of surviving and
persisting within the manufacturing,
processing, packing, or holding environment.
The environmental pathogens most
frequently involved in the contamination of
foods leading to foodborne illness are
Salmonella spp. and L. monocytogenes.
2. Salmonella spp. as an Environmental
Pathogen
We discuss Salmonella spp. in section
II.D.2.a of the preamble of this document.
Salmonella has been isolated from a variety
of foods and it can get into food by a variety
of mechanisms (see section II.D of the
preamble of this document). Our focus here
is on Salmonella contamination from the
environment (discussed further in section
I.D.2 of this Appendix), particularly as a
hazard associated with low-moisture foods
(Ref. 8) (Ref. 9). Low-moisture foods include
cereal, peanuts, nuts, nut butters (including
peanut butter), spices, dried herbs, milk
powder, chocolate and many other foods.
Although Salmonella outbreaks from lowmoisture foods are less common than from
foods such as eggs and produce, several such
outbreaks in the last decade have involved
hundreds of illnesses (Ref. 8). The lowmoisture foods causing outbreaks included
cereal, raw almonds, dried snacks, spices,
and peanut butter (Ref. 8) (Ref. 10). Chocolate
also has been a source of outbreaks from
Salmonella spp., although none in the U.S.
in recent years (Ref. 8). Dried dairy products,
such as milk and whey, also present a risk
of contamination with Salmonella spp. from
the environment (Ref. 11). A review of FDA
recall data from 1970 to 2003 showed there
were 21 recalls of spices and herbs
contaminated with Salmonella spp. (Ref. 12).
Almost half of the 86 primary RFR entries
reported in the first RFR Annual Report due
to finding Salmonella spp. were from lowmoisture foods (Ref. 13).
3. Listeria monocytogenes as an
Environmental Pathogen
We discuss L. monocytogenes in section
II.D.2.a of the preamble of this document. As
discussed in that section, the FDA/FSIS Lm
RA shows that the risk of illness from L.
monocytogenes increases with the number of
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cells ingested and that there is greater risk of
illness from RTE foods that support growth
of L. monocytogenes than from those that do
not (Ref. 14). A key finding of the risk
assessment released by FAO in 2004 was that
the models developed predict that nearly all
cases of listeriosis result from the
consumption of high numbers of the
pathogen (Ref. 15). Refrigerated foods present
a greater risk from L. monocytogenes because
some refrigerated foods that support growth
may be held for an extended period of time,
thus increasing the risk if L. monocytogenes
is present in a food. Growth of L.
monocytogenes does not occur if the food is
frozen, but the organism may survive. If a
frozen food contaminated with L.
monocytogenes is thawed and held at
temperatures that support growth, e.g., under
refrigeration, the risk of illness from L.
monocytogenes in that food increases. As
discussed in section II.D.1 of the preamble of
this document, contamination of RTE food
with L. monocytogenes from the environment
is common and, thus, targeted preventive
controls to significantly minimize or prevent
L. monocytogenes contamination of RTE
foods are warranted.
4. Environmental Pathogens in the Plant
Environment
Environmental pathogens may be
introduced into a facility through raw
materials or ingredients, people, or objects
(Ref. 8) (Ref. 9) (Ref. 16) (Ref. 17) (Ref. 18).
Once in the facility, environmental
pathogens can be a source of contamination
of food. Environmental pathogens may be
transient strains or resident strains (Ref. 8)
(Ref. 9) (Ref. 16). Transient strains are
environmental pathogens that contaminate a
site in the facility where they can be
eliminated by normal cleaning and sanitizing
(Ref. 16). Transient strains tend to vary over
time within a facility, e.g., they will be found
in different areas and the specific strain will
differ. Resident strains are environmental
pathogens that contaminate a site in the
facility that is difficult to clean and sanitize
with normal cleaning and sanitizing
procedures and, thus, these strains become
established in what is referred to as a ‘‘niche’’
or harborage site (Ref. 8) (Ref. 9) (Ref. 16)
(Ref. 17) (Ref. 18) (Ref. 19). The finding of the
same specific strain multiple times in a
facility often indicates a resident strain.
If a harborage site contains nutrients (i.e.,
food) and water and is exposed to a
temperature that falls within the growth
range of the environmental pathogen, the
pathogen can multiply, which increases the
chance that it will be transferred to other
sites (including food-contact surfaces) and to
food. Transfer can occur by people (e.g., if a
person touches the contaminated site and
then touches other objects, or tracks the
pathogen from the contamination site to
other sites on shoes), by equipment (e.g., if
the pathogen is picked up by the wheels of
a cart or forklift and is transferred to other
locations), by water (e.g., water that contacts
the harborage site is splashed onto other
areas, including equipment, or aerosols
containing the pathogen transfer it to other
areas) or by air (dissemination of
contaminated dust particles by air handling
systems) (Ref. 8) (Ref. 9) (Ref. 19) (Ref. 17).
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Such transfer mechanisms from harborage
sites can result in intermittent contamination
of food-contact surfaces and food over long
periods of time, often with the same strain of
the pathogen (Ref. 8) (Ref. 16) (Ref. 19) (Ref.
20).
5. Contamination of Food With Salmonella
spp. From the Plant Environment
As discussed immediately below, the
available data and information associate
insanitary conditions in food facilities with
contamination of a number of foods with the
environmental pathogen Salmonella spp.
Such contamination has led to recalls and to
outbreaks of foodborne illness.
In 1998, a breakfast cereal product was
implicated in an outbreak, due to Salmonella
Agona, that caused 409 illnesses and one
death in 23 states (Ref. 20) (Ref. 21) (Ref. 22).
During the outbreak investigation,
Salmonella was isolated from various
locations in the plant, including the floor,
processing equipment, and the exhaust
system of the implicated processing line (Ref.
20). In 2008, the same Salmonella Agona
strain was again implicated in an outbreak
linked to a similar cereal product from the
same manufacturing facility (Ref. 23). In the
2008 outbreak, the same strain was isolated
from patients, cereal and the plant
environment (Ref. 23).
In 2006–2007, a commercial brand peanut
butter contaminated with Salmonella
Tennessee caused 715 illnesses and 129
hospitalizations (Ref. 24). FDA isolated
Salmonella Tennessee from 13 unopened jars
of peanut butter with production dates
ranging from August 2006 to January 2007
and from two plant environmental samples
(Ref. 25).
During the years 2008 through 2010, there
were three large recalls of foods containing
ingredients contaminated with Salmonella
spp. where FDA’s investigation identified
insanitary conditions at the facility that
manufactured the ingredient and detected
Salmonella spp. in the plant environment
(Ref. 26) (Ref. 27) (Ref. 28) (Ref. 29) (Ref. 30)
(Ref. 31) (Ref. 32) (Ref. 33) (Ref. 34). In 2008–
2009, an outbreak was linked to Salmonella
Typhimurium in peanut butter and peanut
paste (Ref. 28) (Ref. 29) (Ref. 32). This
outbreak resulted in an estimated 714
illnesses, 166 hospitalizations, and 9 deaths
(Ref. 29). Implicated foods included
contaminated peanut butter consumed at
institutional settings and crackers made with
the contaminated peanut butter as an
ingredient (Ref. 28) (Ref. 29). Inspections
conducted by FDA at the two implicated
ingredient manufacturing facilities (which
shared ingredients) revealed lack of controls
to prevent product contamination from pests,
from an insanitary air-circulation system,
from insanitary food-contact surfaces, and
from the processing environment (Ref. 26)
(Ref. 30) (Ref. 31). Several strains of
Salmonella spp. were found in multiple
products and in the plant environment (Ref.
30). This outbreak led to the recall of more
than 3900 products containing peanutderived ingredients (Ref. 35).
In 2009, USDA detected Salmonella spp. in
a powdered dairy shake and FDA began an
investigation of the suppliers of ingredients
used to manufacture the product. The
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inspection of the supplier of one of the
ingredients uncovered insanitary conditions
that resulted in the recall of multiple
ingredients manufactured by that supplier,
including instant nonfat dried milk and whey
proteins, produced over a 2-year period (Ref.
33). During its investigation of the supplier’s
facility, FDA identified several strains of
Salmonella spp. on food-contact and nonfood-contact surfaces and in other areas of
the plant environment, as well as a number
of sanitation deficiencies (Ref. 34).
In 2010, FDA received a report through the
RFR of Salmonella contamination of
hydrolyzed vegetable proteins that a
company purchased as an ingredient. Both
the company that submitted the report and
FDA found multiple Salmonella-positive
samples collected from the plant
environment, including food-contact
surfaces. FDA found numerous sanitation
deficiencies during its inspection of the
production facility. There were no reports of
illness associated with the contamination,
but multiple product recalls resulted (Ref.
27).
6. Contamination of Food with L.
monocytogenes From the Plant Environment
As discussed immediately below, the
available data and information associate
insanitary conditions in food facilities with
contamination of a number of foods with the
environmental pathogen L. monocytogenes.
Such contamination has led to recalls and to
outbreaks of foodborne illness.
Between October 2008 and March 2009,
eight cases of listeriosis from five states were
linked to Mexican-style cheese that was
likely contaminated post-pasteurization (Ref.
36). The outbreak strain was isolated from
product and from a vat gasket in a postpasteurization section of the processing line.
In October 2010, the Texas Department of
State Health Services ordered a fresh-cut
produce facility to stop processing after
laboratory tests of chopped celery indicated
the presence of L. monocytogenes (Ref. 37).
The testing was done as part of an
investigation of 10 cases of listeriosis, six of
which were linked to chopped celery from
the facility. Texas Department of State Health
Services and FDA inspectors found
sanitation deficiencies at the plant (Ref. 37)
(Ref. 38) and suggested that the L.
monocytogenes in the chopped celery may
have contaminated other produce. FDA
laboratory testing found L. monocytogenes in
multiple locations in the plant environment,
including on food-contact surfaces; the DNA
fingerprint of the L. monocytogenes in the
FDA samples matched the DNA fingerprint of
the clinical cases reported by the Texas
Department of State Health Services (Ref. 39).
In 2011, an outbreak of listeriosis from
cantaloupes was attributed to insanitary
conditions at a facility that washed, packed,
cooled, and stored intact cantaloupes (Ref.
40) (Ref. 41). The outbreak appears to have
occurred due to a combination of factors,
including pooled water on the floor of the
facility (which was also difficult to clean),
poorly designed equipment (not easily
cleaned and sanitized) that was previously
used for a different commodity, no pre-cool
step, a truck parked near the packing area
that had visited a cattle operation, and
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possible low level contamination from the
growing/harvesting operation (Ref. 40).
There have been several outbreaks in
which meat or poultry products produced in
FSIS-inspected establishments were
contaminated with L. monocytogenes from
the plant environment (Ref. 42), and much of
our understanding of sources of L.
monocytogenes in the plant environment, as
well as appropriate ways to control this
organism, has come from the efforts of FSIS
and the meat and poultry industry to control
this hazard in FSIS-inspected establishments
(Ref. 18). For example, harborage sites such
as hollow rollers, rubber seals, close-fitting
metal-to-metal spaces in equipment such as
slicers, and on-off switches of equipment
were identified in meat and poultry
establishments. The increased risk of
contamination resulting from construction,
and the importance of control of traffic and
water in the RTE area also became widely
known as a result of investigations at meat
and poultry establishments (Ref. 17) (Ref. 18).
Outbreaks of listeriosis resulting from
environmental contamination have also
occurred in other countries. For example, an
outbreak of listeriosis in Finland in 1999 was
associated with butter (Ref. 43). The outbreak
strain was isolated from the manufacturing
facility, including from the packaging
machine and the floor (Ref. 43). An outbreak
of listeriosis in 2009 in Austria and Germany
was associated with acid curd cheese; the
outbreak strain was found in the production
facility (Ref. 44).
Many foods without a known association
with illnesses have been recalled due to the
presence of L. monocytogenes (Ref. 45) (Ref.
46) (Ref. 47) (Ref. 48). There is also an
extensive body of literature on isolation of L.
monocytogenes in the food processing
environment. Information on the
environment as a source of Listeria has been
available for many years. For example, in a
1989 study involving 6 different types of food
plants (frozen food, fluid dairy, cheese, ice
cream, potato processing, and dry food),
drains, floors, standing water, food residues,
and food-contact surfaces were found to be
positive (Ref. 49). No finished foods were
tested, but the authors concluded that food
production environments could be the source
of contamination for foods that have received
listericidal treatments and that measures
should be taken to prevent survival and
growth of these organisms in food
environments (Ref. 49).
Listeria testing in 62 dairy facilities during
1987–1988 (including facilities producing
fluid milk, frozen product, butter, processed
cheese, natural cheese and dry products)
found Listeria in a variety of locations,
including packaging equipment, conveyors,
coolers, drains and floors (Ref. 50). Listeria
was detected more frequently in wet
locations, including drains, conveyors and
floors (Ref. 50). Pritchard and co-workers also
examined 21 dairy processing environments
for Listeria and found 80 of 378 sites positive
for Listeria spp. (Ref. 51). Sites positive for
L. monocytogenes included holding tanks,
table tops, conveyor/chain systems, a milk
filler and a brine pre-filter machine (Ref. 51).
The packaging machine was found to be
the main problem with L. monocytogenes
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that persisted in an ice cream plant in
Finland for several years and occasionally
contaminated finished product (Ref. 52). A
volumetric doser was found to be the source
of L. monocytogenes in sauces produced in
a fresh sauce production plant in Italy (Ref.
53), and slicers and conveyor belts were
found to contribute to contamination of
sandwiches in a Swiss sandwich producing
plant (Ref. 54). L. monocytogenes also has
been found on tables, water hoses, air guns,
floors, gloves, drains and a bread-feeding
machine (Ref. 54).
Some of the available data and information
about the potential presence of the
environmental pathogen L. monocytogenes
comes from studies conducted to detect the
presence of Listeria spp. in lieu of L.
monocytogenes. Listeria spp. are ‘‘indicators’’
of the potential presence of L.
monocytogenes. (See section I.E of this
Appendix for a discussion of indicator
organisms). A study conducted over a 4-year
time period on the prevalence of L.
monocytogenes on produce and in the plant
environment in a large produce processing
plant in Poland demonstrated that the
indicator organism Listeria spp., and the
environmental pathogen L. monocytogenes,
could be isolated from conveyor belts after
blanching and from freezing tunnels (Ref.
55). Studies in a vegetable processing plant
in Spain found the indicator organism L.
innocua (commonly found when the species
of Listeria spp. are determined) in frozen RTE
vegetables and in the plant environment, e.g.,
washing tunnels, conveyor belts and floors
(Ref. 56). L. innocua was more prevalent than
L. monocytogenes in the frozen RTE
vegetables and in the plant environment. In
both of these examples, the presence of an
‘‘indicator organism’’ (either Listeria spp. or
L. innocua) demonstrated that insanitary
conditions existed that were conducive to the
presence and harborage of L. monocytogenes.
E. Role of Environmental Monitoring in
Verifying the Implementation and
Effectiveness of Sanitation Controls in
Significantly Minimizing or Preventing the
Potential for an Environmental Pathogen to
Contaminate Food
1. Purpose of Environmental Monitoring
Appropriate sanitation controls can
minimize the presence of environmental
pathogens in the plant and the transfer of
environmental pathogens to food-contact
surfaces and to food (Ref. 16). The purpose
of monitoring for environmental pathogens in
facilities where food is manufactured,
processed, packed or held is to verify the
implementation and effectiveness of
sanitation controls intended to significantly
minimize or prevent the potential for an
environmental pathogen to contaminate food.
In so doing, environmental monitoring can
find sources of environmental pathogens that
remain in the facility after routine cleaning
and sanitizing (particularly strains that may
have become established in the facility as
resident strains) so that the environmental
pathogens can be eliminated by appropriate
corrective actions (e.g., intensified cleaning
and sanitizing, sometimes involving
equipment disassembly). Pritchard et al.
noted that daily cleaning and sanitizing
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appeared to be effective in eliminating
transient contaminants from equipment and
concluded that greater emphasis needs to be
placed on cleaning and sanitizing the plant
environment (Ref. 51). A robust
environmental monitoring program for
environmental pathogens can detect these
strains and enables the facility to eliminate
them from the environment which can
prevent contamination of food with these
pathogens and, thus, prevent foodborne
illnesses (Ref. 57) (Ref. 17) (Ref. 18) (Ref. 58)
(Ref. 59). In the situations described in
sections I.D.5 and I.D.6 of this Appendix,
such a program for the environmental
pathogens Salmonella spp. and L.
monocytogenes might have allowed the
facility to detect a problem before product
contamination occurred, thereby preventing
an outbreak, recall, or both, or minimizing
the amount of product affected by a recall.
Studies of environmental pathogens have
clearly demonstrated that environmental
monitoring can identify the presence of
situations that can lead to contamination of
food and allow actions to be taken to prevent
such contamination (Ref. 51) (Ref. 60).
2. Indicator Organisms
The term ‘‘indicator organism’’ can have
different meanings, depending on the
purpose of using an indicator organism. As
discussed in the scientific literature, the term
‘‘indicator organism’’ means a microorganism
or group of microorganisms that is indicative
that (1) a food has been exposed to
conditions that pose an increased risk for
contamination of the food with a pathogen or
(2) a food has been exposed to conditions
under which a pathogen can increase in
numbers (Ref. 61). This definition in the
scientific literature is consistent with a
definition of indicator organism established
by NACMCF as one that indicates a state or
condition and an index organism as one for
which the concentration or frequency
correlates with the concentration or
frequency of another microorganism of
concern (Ref. 62). FDA considers the
NACMCF definition of an indicator organism
to be an appropriate working definition for
the purpose of this document.
The use of ‘‘indicator organisms’’ as a
verification of hygiene measures in facilities
is common practice (Ref. 63). For example, it
is common practice to use the presence of
generic (nonpathogenic) E. coli in a food
processing plant as an indication of whether
food was prepared, packed, or held under
insanitary conditions, without considering
whether the insanitary conditions reflect a
specific pathogen, such as E. coli O157:H7 or
Salmonella spp. However, such use of an
indicator organism is distinct from the use of
indicator organisms as discussed in the
remainder of this document—i.e., for the
specific purpose of monitoring for the
presence of environmental pathogens.
Environmental monitoring for
environmental pathogens can be conducted
by testing for the specific pathogenic
microorganism (e.g., Salmonella spp.) or by
testing for an ‘‘indicator organism.’’ The
presence of an indicator organism indicates
conditions in which the environmental
pathogen may be present. An organism is
useful as an indicator organism if there is
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sufficient association of conditions that could
result in the presence of the indicator
organism and conditions that could result in
the pathogen such that there can be
confidence that the pathogen would not be
present if the indicator is not present.
Attributes that provide scientific support for
use of an indicator organism in lieu of a
specific pathogen include:
• Similar survival and growth
characteristics;
• A shared common source for both
organisms; and
• A direct relationship between the state or
condition that contributes to the presence of
pathogen and the indicator organism (Ref.
62).
The presence of an indicator organism in
the plant environment, including on a foodcontact surface, does not necessarily mean
that an environmental pathogen is in the
plant or in a food produced using that foodcontact surface—the indicator may be present
but the pathogen may be absent. Pritchard et
al., in their study on the presence of Listeria
in dairy plant environments, concluded that,
because the level of contamination was
higher in environmental samples than in
equipment samples, environmental
contamination with Listeria does not
necessarily translate into contamination of
equipment in the plant (Ref. 51).
Typically, a facility that finds an indicator
organism during environmental monitoring
conducts microbial testing of surrounding
surfaces and areas to determine the potential
source of the contamination, cleans and
sanitizes the contaminated surfaces and
areas, and conducts additional microbial
testing to determine whether the
contamination has been eliminated. If the
indicator organism is found on retest, the
facility generally takes more aggressive
corrective actions (e.g., more intensified
cleaning and sanitizing, including
dismantling equipment, scrubbing surfaces,
and heat-treating equipment parts) (Ref. 17).
In general, whether a facility takes
subsequent steps to determine an indicator
organism detected on a food-contact surface
is actually the environmental pathogen
depends, in part, on the risk of foodborne
illness if the food being produced on a foodcontact surface that has tested positive for an
indicator organism were to be contaminated.
For example, the risk of listeriosis is greater
if the food supports growth of L.
monocytogenes. In some cases, a facility
simply assumes that a food produced using
a food-contact surface that is contaminated
with an indicator organism is contaminated
with the environmental pathogen and takes
corrective action to either reprocess it or
divert it to a use that would not present a
food safety concern.
3. Environmental Monitoring for L.
monocytogenes and the Use of an Indicator
Organism
Tests for the indicator organism Listeria
spp. detect multiple species of Listeria,
including the pathogen L. monocytogenes.
There is Federal precedent for the use of
Listeria spp. as an appropriate indicator
organism for L. monocytogenes. FSIS has
established regulations requiring FSISregulated establishments that produce RTE
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meat or poultry products exposed to the
processing environment after a lethality
procedure (e.g., cooking) to prevent product
adulteration by L. monocytogenes.
FSIS has issued guidelines (FSIS
Compliance Guideline for Controlling
Listeria monocytogenes in Post-lethality
Exposed Ready-to-Eat Meat and Poultry
Products) (hereinafter the FSIS Listeria
Compliance Guideline) to help FSISregulated establishments that produce RTE
meat or poultry products exposed to the
processing environment after a lethality
procedure comply with the requirements of
9 CFR part 430 (Ref. 64). Under the FSIS
Listeria Compliance Guideline, FSISregulated establishments may establish an
environmental monitoring program for
Listeria spp. rather than for the pathogen, L.
monocytogenes.
In general, under the FSIS Listeria
Compliance Guideline, an FSIS-regulated
establishment that receives a positive test
result for an indicator organism on a foodcontact surface:
• Takes corrective action (i.e., intensify the
cleaning and sanitizing of the affected foodcontact surface);
• Retests the affected food-contact surface;
and
• Takes additional corrective action
(intensified each time the test is positive for
the indicator organism) and conducts
additional testing until the affected foodcontact surface is negative for the indicator
organism.
Some segments of the food industry subject
to regulation by FDA have adopted the
principles, described in the FSIS Listeria
Compliance Guideline, for corrective actions
after a finding of Listeria spp. on food-contact
surfaces in the plant. For example, in
response to a request for comments on a draft
guidance document directed to control of L.
monocytogenes in refrigerated or frozen
ready-to-eat foods, we received letters
describing programs similar to the program
in the FSIS Listeria Compliance Guideline,
using Listeria spp. as an indicator organism
during environmental monitoring for L.
monocytogenes (Ref. 65) (Ref. 66) (Ref. 67)
(Ref. 68). In addition, as discussed in section
II.A.1 of the preamble of this document, a key
finding of the CGMP Working Group Report
was the importance of updating CGMP
requirements to require a written
environmental pathogen control program for
food processors that produce RTE foods that
support the growth of L. monocytogenes.
Written comments from the food industry
supported such a control program (Ref. 69).
Thus, the importance of controlling L.
monocytogenes in the environment of RTE
food production facilities and using
environmental monitoring to detect the
presence of L. monocytogenes or Listeria spp.
(as an indicator organism for L.
monocytogenes) has been well-established.
FDA’s current thinking is that Listeria spp.
is an appropriate indicator organism for L.
monocytogenes, because tests for Listeria
spp. will detect multiple species of Listeria,
including L. monocytogenes, and because the
available information supports a conclusion
that modern sanitation programs, which
incorporate environmental monitoring for
Listeria spp., have public health benefits.
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4. Environmental Monitoring for Salmonella
spp. and the Use of an Indicator Organism
Salmonella spp. is a member of the family
Enterobacteriaceae, and thus there is some
relationship between the presence of
Salmonella spp. and the presence of
Enterobacteriaceae. There are few studies
that have investigated the use of organisms
such as Enterobacteriaceae or other members
of the family Enterobacteriaceae, such as E.
coli, to serve as an indicator organism for
Salmonella spp. in the environment. The
European Food Safety Agency (EFSA)
evaluated whether environmental monitoring
for Enterobacteriaceae as an indicator
organism for Salmonella spp. (or for
Cronobacter spp.) could be useful. Although
EFSA’s focus was on the utility of
Enterobacteriaceae as an indicator organism
in the production of a single product—i.e.,
powdered infant formula—their analysis may
be relevant to the utility of
Enterobacteriaceae as an indicator organism
in other dried foods. EFSA concluded that,
although there are insufficient data to
establish a correlation between the presence
of Enterobacteriaceae and Salmonella spp. in
powdered infant formula because Salmonella
spp. is so rarely present, monitoring for
Enterobacteriaceae in the product
environment can be used to confirm the
application of GMPs (Ref. 70). ICMSF also
considered the utility of environmental
monitoring for Enterobacteriaceae as an
indicator organism for Salmonella spp.
ICMSF indicates that, for powdered infant
formula manufacturing, low levels of
Enterobacteriaceae do not guarantee the
absence of Salmonella spp. (Ref. 71) and
recommends testing directly for the
pathogen, as well as for Enterobacteriaceae.
FDA agrees with EFSA and ICMSF that there
are insufficient data to establish a correlation
between the presence of Enterobacteriaceae
and Salmonella spp. during the production
of powdered infant formula; FDA is not
aware of any information supporting the use
of an indicator organism for the purpose of
environmental monitoring for Salmonella
spp. during the production of other foods,
particularly dried foods.
ICMSF recommends testing for Salmonella
spp. in the environment for a number of
other products, e.g., baked dough products
(Ref. 72), dry spices receiving a kill step (Ref.
73), dried cereal products (Ref. 74), nuts (Ref.
75), cocoa powder, chocolate and
confectionary (Ref. 76), and dried dairy
products (Ref. 77). For most of these products
ICMSF also recommends testing the
environment for Enterobacteriaceae as a
hygiene indicator, but not in lieu of the
environmental pathogen Salmonella spp.
Likewise, food industry guidance for lowmoisture foods recommends testing for
Salmonella spp. in the environment (Ref. 59).
FDA’s current thinking is that there is no
currently available indicator organism for
Salmonella spp. We request data,
information, and other comment bearing on
whether there is a currently available
indicator organism for Salmonella spp. that
could be used for environmental monitoring.
5. Environmental Monitoring Procedures
The procedures associated with an
environmental monitoring program generally
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include the collection of environmental
samples at locations within the facility and
testing the samples for the presence of an
environmental pathogen or indicator
organism. One approach to defining sampling
locations is to divide the facility into zones
based on the risk with respect to
contamination of product. A common
industry practice is to use four zones (Ref.
16) (Ref. 59):
• Zone 1 consists of food-contact surfaces;
• Zone 2 consists of non-food-contact
surfaces in close proximity to food and foodcontact surfaces;
• Zone 3 consists of more remote nonfood-contact surfaces that are in the process
area and could lead to contamination of
zones 1 and 2; and
• Zone 4 consists of non-food-contact
surfaces, outside of the processing area, from
which environmental pathogens can be
introduced into the processing environment.
Generally the number of samples and
frequency of testing is higher in zones 1 and
2 because of the greater risk of food
contamination if the environmental pathogen
is detected in these zones. Information on
appropriate locations for sampling within
these zones can be found in the literature
(Ref. 11) (Ref. 17) (Ref. 50) (Ref. 51) (Ref. 59).
Facilities should become familiar with
locations in which environmental pathogens
have been found in other facilities and use
this information in selecting sites to sample.
Examples of appropriate food-contact
surfaces that could be monitored include
hoppers, bins, conveyors, tables, slicers,
blenders, knives and scrapers. Testing foodcontact surfaces for Listeria spp. is a
commonly recommended verification
measure for facilities producing refrigerated
RTE foods (Ref. 57) (Ref. 16) (Ref. 17).
Although some literature suggests that
routine environmental monitoring for
Salmonella spp. in low-moisture food
environments would not normally target
food-contact surfaces (Ref. 59), the data
(discussed in the preamble of this document)
available from investigations of food facilities
following outbreaks, recalls, or reports to the
RFR warrant including food-contact surfaces
in a routine environmental testing program
for Salmonella spp. However, a routine
environmental monitoring program for
Salmonella spp. may not contain the same
level of food-contact surface testing
(including the frequency of testing and
number of samples collected) as a routine
environmental monitoring program for
Listeria, because the same benefits may not
be achieved. For example:
• L. monocytogenes is usually the
environmental pathogen of concern for most
wet RTE food production environments. It is
important to sample areas where the
organisms are likely to be present in
relatively high numbers. L. monocytogenes
frequently establishes itself in a harborage
site on equipment and grows (increases in
number) there, where both food and moisture
are available. L. monocytogenes organisms
work their way out of the harborage site
during production and contaminate food.
• Salmonella spp. is usually the
environmental pathogen of concern for most
dry (e.g., low-moisture) RTE food
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environments. Equipment used in the
production of dry products is rarely wet and,
thus, there is no moisture to allow growth of
Salmonella spp. As a result, Salmonella
harborage sites are less likely to be found on
equipment and are more likely to be found
in the environment in locations where food
particles lodge and escape a dry cleaning
process. When these locations get wet, the
Salmonella spp. grows and contaminates
other areas of the facility, eventually
contaminating food-contact surfaces and
food. Nevertheless, sampling food-contact
surfaces (e.g., filler hoppers, conveyors,
valves, sifter cuffs) can be useful, as can
sampling residues such as sifter tailings and
product scrapings.
Examples of appropriate non-food-contact
surfaces that could be monitored include
exteriors of equipment, equipment supports,
control panels, door handles, floors, drains,
refrigeration units, ducts, overhead
structures, cleaning tools, motor housings
and vacuum canisters. Standing water in
production areas and areas that have become
wet and then have dried are also appropriate
places to monitor. Testing non-food-contact
surfaces for L. monocytogenes or Listeria spp.
is a commonly recommended verification
measure for facilities producing refrigerated
or frozen RTE foods (Ref. 57) (Ref. 16) (Ref.
17) and can detect L. monocytogenes that is
brought into the plant by people or objects.
Corrective actions can prevent transferring
the organisms to a food-contact surface
(where they can contaminate food) or from
establishing a harborage that can serve as a
source of contamination. Recommendations
for routine environmental monitoring for
Salmonella spp. in low moisture food
environments generally target non-foodcontact surfaces because equipment used in
the production of low-moisture foods where
Salmonella spp. is the environmental
pathogen of concern does not have the
moisture to allow Salmonella spp. to grow
and, thus, sampling non-food-contact
surfaces for Salmonella spp. may be more
effective in finding the organism than
sampling food-contact surfaces. Scrapings or
residues that accumulate under or above
equipment are more useful samples than
sponges or swabs of food-contact surfaces
(Ref. 76).
As discussed in section I.E.2 of this
Appendix with respect to indicator
organisms, a facility that finds an indicator
organism or an environmental pathogen
during environmental monitoring typically
conducts microbial testing of surrounding
surfaces and areas to determine the potential
source of the contamination, cleans and
sanitizes the contaminated surfaces and
areas, and conducts additional microbial
testing to determine whether the
contamination has been eliminated. If the
organism is found on retest, the facility
generally takes more aggressive corrective
actions (e.g., more intensified cleaning and
sanitizing, including dismantling equipment,
scrubbing surfaces, and heat-treating
equipment parts) (Ref. 17).
The adequacy of a corrective action in
response to environmental monitoring
depends in part on the following factors
related to the risk presented in a particular
situation:
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• Whether the environmental
contamination is on a food-contact surface or
a non-food-contact surface;
• The proximity of a contaminated nonfood-contact surface to one or more foodcontact surfaces;
• Whether there have been previous
positives on the specific food-contact surface
or non-food-contact surface or in the same
area; and
• The environmental monitoring strategy
for the type of food, and whether the food
supports growth of the environmental
pathogen (see the discussion of the relevance
of whether a food supports the growth of an
environmental pathogen in section I.D.4 of
this Appendix).
If an environmental pathogen or an
appropriate indicator organism (the test
organism) is detected in the environment,
corrective actions are taken to eliminate the
organism, including finding a harborage site
if one exists (Ref. 17) (Ref. 18) (Ref. 59).
Otherwise, the presence of the environmental
pathogen could result in contamination of
food-contact surfaces or food. The presence
of the indicator organism suggests that
conditions exist in which the environmental
pathogen may be present and could result in
contamination of food-contact surfaces or
food. Corrective actions are taken for every
finding of an environmental pathogen or
indicator organism in the environment to
prevent contamination of food-contact
surfaces or food.
Sampling and microbial testing from
surfaces surrounding the area where the test
organism was found are necessary to
determine whether the test organism is more
widely distributed than on the original
surface where it was found and to help find
the source of contamination if other sites are
involved. Cleaning and sanitizing the
contaminated surfaces and surrounding areas
are necessary to eliminate the test organism
that was found there. Additional sampling
and microbial testing are necessary to
determine the efficacy of cleaning and
sanitizing. For example, detection of the test
organism after cleaning and sanitizing
indicates that the initial cleaning was not
effective, and additional, more intensified
cleaning and sanitizing, or other actions may
be needed, including dismantling equipment,
scrubbing surfaces, and heat-treating
equipment parts (Ref. 17). Examples of
additional corrective actions that could be
taken include reinforcing employee hygiene
practices and traffic patterns; repairing
damaged floors; eliminating damp insulation,
water leaks, and sources of standing water;
replacing equipment parts that can become
harborage sites (e.g., hollow conveyor rollers
and equipment framework), and repairing
roof leaks (Ref. 17) (Ref. 59). The types of
corrective actions would depend on the type
of food, the facility and the environmental
pathogen.
The finding of a test organism on a foodcontact surface usually represents transient
contamination rather than a harborage site
(Ref. 18). However, finding the test organism
on multiple surfaces in the same area, or
continuing to find the test organism after
cleaning and sanitizing the surfaces where it
was found, suggests a harborage site for the
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test organism. Mapping the location of
contamination sites, whether the harborage
site is on equipment or in the environment,
can help locate the source of the harborage
site or identify additional locations to sample
(Ref. 59).
The types of facilities that may conduct
environmental monitoring and that could
implement corrective actions on finding the
test organism in the facility are quite diverse,
and include facilities producing lowmoisture products such as cereals, chocolate
and dried milk powders and facilities
producing a variety of RTE refrigerated
products such as deli salads, cheeses and
bagged salads. The number of sites
appropriate for testing and the applicable
cleaning and sanitizing procedures would
depend on the facility and the equipment.
Corrective actions may involve
investigative procedures when the initial
corrective actions have not been successful in
eliminating the environmental pathogen or
indicator organism. One example of an
investigative procedure is taking samples
from food-contact surfaces and/or product
from the processing line at multiple times
during the day while the equipment is
operating and producing product (Ref. 17).
Another example of an investigative
procedure is conducting molecular strain
typing such as pulsed-field gel
electrophoresis (PFGE), ribotyping, or
polymerase chain reaction (PCR) analysis to
determine if particular strains are persistent
in the environment (Ref. 19) (Ref. 78) (Ref.
54) (Ref. 52) (Ref. 53) (Ref. 79). Molecular
strain typing can indicate that strains isolated
at different points in time have the same
molecular ‘‘fingerprint,’’ suggesting a
common source, and perhaps a harborage
site, that has not been detected based on the
results of routine environmental monitoring
(Ref. 52) (Ref. 53). Molecular strain typing
can also be used when trying to determine if
a specific ingredient is the source of
contamination (Ref. 78).
If environmental monitoring identifies the
presence of an environmental pathogen or
appropriate indicator organism, the facility
may conduct finished product testing. As
discussed in section I.F of this Appendix,
there are shortcomings for microbiological
testing of food for process control purposes.
Testing cannot ensure the absence of a
hazard, particularly when the hazard is
present at very low levels and is not
uniformly distributed. If an environmental
pathogen is detected on a food-contact
surface, finished product testing would be
appropriate only to confirm actual
contamination or assess the extent of
contamination, because negative findings
from product testing could not adequately
assure that the environmental pathogen is not
present in food exposed to the food-contact
surface. If a facility detects an environmental
pathogen on a food-contact surface, the
facility should presume that the
environmental pathogen is in the food.
Finished product testing could be
appropriate if an environmental pathogen is
detected on a non-food-contact surface, such
as on the exterior of equipment, on a floor
or in a drain. The potential for food to be
contaminated directly from contamination in
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or on a non-food-contact surface is generally
low, but transfer from non-food-contact
surfaces to food-contact surfaces can occur.
Finished product testing can provide useful
information on the overall risk of a food
when pathogens have been detected in the
environment. In general, finished product
testing is most appropriate when an indicator
organism, rather than an environmental
pathogen, is detected on a food-contact
surface.
The results of finished product testing can
be used in combination with the results of
environmental monitoring and corrective
actions to help ensure that the food released
into commerce is not adulterated. For
example, if a facility with an aggressive
environmental monitoring program detects
an indicator organism on a food-contact
surface, it may use information such as the
following in determining whether to release
product into commerce:
• The number and location of positive
sample findings, including from the original
sampling and from additional/follow-up
testing of areas surrounding the site of the
original finding;
• The root cause analysis of the source of
the contamination;
• Information on the efficacy of the
facility’s corrective actions (including the
results of additional follow-up sampling);
• Information obtained from any finished
product testing, taking into consideration the
statistical confidence associated with the
results.
F. The Role of Finished Product Testing in
Verifying the Implementation and
Effectiveness of Preventive Controls
The utility of finished product testing for
verification depends on many factors that
industry currently considers in determining
whether finished product testing is an
appropriate approach to reducing the risk
that contaminated food would reach the
consumer and cause foodborne illness. The
first such consideration is the nature of the
hazard and whether there is evidence of
adverse health consequences from that
hazard in the food being produced or in a
similar food. If the hazard were to be present
in the food, how likely is it that illness will
occur and how serious would the
consequences be? The more likely and severe
the illness, the greater the frequency of
conducting verification testing. For example,
Salmonella spp. is a hazard that if consumed
could cause serious illness, particularly in
children and the elderly. In contrast, in
situations where unlawful pesticide residues
are considered reasonably likely to occur, the
presence of a pesticide residue that is not
approved for a specific commodity but that
is within the tolerance approved for other
commodities, while deemed unsafe as a
matter of law, may not actually result in
illness. Thus, a firm is more likely to conduct
finished product testing to verify Salmonella
spp. control than to verify control of
pesticides.
Another consideration in determining
whether finished product testing is
appropriate is the intended consumer of the
food. The greater the sensitivity of the
intended consumer (as would be the case, for
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example, for a medical food provided to
hospitalized adults), the greater the
likelihood that finished product testing
would be used as a verification activity.
Another consideration in determining
whether finished product testing is
appropriate is the impact of the food on the
contaminant. For example, depending on the
food, pathogens may survive in food,
increase in number, or die off. Finished
product testing generally is not conducted if
pathogens that may be in a food would die
off in a relatively short period of time (e.g.,
before the food reaches the consumer). For
example, many salad dressings have
antimicrobial properties, including low pH,
high acidity, and preservatives, that are lethal
for pathogens such as Salmonella spp. or E.
coli O157:H7. If a facility has validated the
lethality of the formulation of the salad
dressing, the facility is unlikely to conduct
finished product testing for pathogens such
as Salmonella spp. or E. coli O157:H7, as this
would not be an effective use of resources,
particularly if proper formulation of the food
is verified during production. In contrast,
verification testing is more likely in food
where pathogens can survive in a food,
particularly where pathogens may grow in a
food.
Another consideration in determining
whether finished product testing is
appropriate is the intended use of the food.
For example, consumers cook many foods,
e.g., dried pasta, cake mixes, and most frozen
vegetables, thereby reducing pathogens. A
facility should not rely on the consumer to
eliminate hazards that can be prevented.
However, there is little benefit in testing a
food that is normally consumed following a
step that can be relied on to inactivate the
hazard. It is important to validate that the
instructions provided to the consumer
adequately reduce the pathogen of concern.
It is also important to understand the
customary use of the food, which may
include uses that do not include the hazard
reduction step. For example, dried soup
mixes may be mixed with sour cream to
make a dip, without the pathogen
inactivation step that occurs when boiling
the soup mix with water. If Salmonella spp.
may be present in an ingredient for the soup
mix, e.g., dried parsley or black pepper, and
neither the supplier nor the facility treats the
ingredient or the soup mix in a way that
significantly reduces Salmonella spp., then
finished product testing for Salmonella spp.
would be warranted. Likewise, frozen peas
and corn may be added to fresh salads, delitype salads, or salsas without a pathogen
inactivation step; finished product testing for
L. monocytogenes could be warranted for
these foods where this is a likely use.
Another consideration in determining
whether finished product testing is
appropriate is the type of controls the
supplier has implemented to minimize the
potential for the hazard to be present, e.g.,
whether the supplier uses a kill step for a
pathogen or has other programs in place that
will adequately reduce the hazard. A facility
generally is more likely to conduct finished
product testing when the supplier does not
have a program that can ensure the hazard
has been adequately reduced in the
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ingredient supplied. Another consideration is
the verification procedures that are in place
at the supplier and at the receiving facility.
If the supplier has a well-executed control
program, including a supplier approval and
verification program that has been verified
through audits to adequately reduce the
hazard, the receiving facility performs
periodic verification testing of the ingredient
provided by the supplier, and the supplier
has a good compliance history, the frequency
of finished product verification testing by the
receiving facility is low, particularly if the
receiving facility has a process that further
reduces the hazard. However, if the
ingredient is associated with a hazard and
the processes used by the supplier and the
receiving facility will not significantly
minimize it, or if a facility is using a new
supplier, the frequency of finished product
verification testing increases.
One of the most important considerations
in determining whether finished product
testing is appropriate is the effect of
processing on the hazard. The frequency of
finished product testing generally is low
when a manufacturing process significantly
minimize the hazard (e.g., a 5-log reduction
of a pathogen) and procedures are in place
to prevent recontamination after that process;
the frequency of finished product testing
increases when a manufacturing process does
not significantly minimize the hazard (e.g., 1or 2-log reduction of a pathogen). For
example, testing is not common for bagged
spinach that is irradiated to provide a 5-log
reduction of Salmonella spp. and E. coli
O157:H7; finished product verification
testing would be more common if the only
pathogen reduction step is washing the
spinach leaves in chlorinated water.
Likewise, FDA noted in the preamble to the
juice HACCP regulation that it was not
requiring end product verification testing for
juice treated to achieve a 5-log reduction in
a target pathogen because the post-treatment
level of microorganisms would be too low to
be detected using reasonable sampling and
analytical methods (68 FR 6138 at 6174).
Another important consideration in
determining whether finished product testing
is appropriate is whether a hazard can be
reintroduced into a food that has been treated
to significantly minimize the hazard, either
through exposure to the environment or by
the addition of an ingredient after a treatment
to significantly minimize a hazard. For
example, verification testing is not common
if a lethal treatment for a pathogen is given
to food in its final package (such as a
marinara sauce heated in the jar or hot-filled
into the jar) but would be more common if
food exposed to the environment, such as a
cold gazpacho filled into a container.
Likewise, verification testing generally is
more frequent for foods given significant
handling before packaging, regardless of
whether they have previously received a
treatment that would significantly minimize
a hazard, if they will be consumed without
a treatment lethal for pathogens that can be
introduced during handling (e.g., L.
monocytogenes or Salmonella spp. from the
environment; pathogens such as
Staphylococcus aureus or Salmonella spp.
from food handlers). Verification testing also
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would be more frequent if an ingredient that
has potential to be contaminated with a
pathogen is added to a food that was
previously treated to significantly minimize
a hazard (e.g., adding seasonings to chips or
crackers after frying or baking) than if all
ingredients are added before the treatment.
In assessing whether to conduct
verification testing and determine the
frequency of that testing, a facility generally
considers the impact of all the preventive
control measures applied in producing the
food, because multiple control measures
provide greater assurance that a hazard is
being controlled. For example, the frequency
or finished product verification testing
generally could be lower for a food that is
subject to supplier controls that include
audits and certificates of analysis (COAs);
that contains ingredients that have been
subjected to ingredient testing; that is
produced under well-implemented sanitation
controls that are verified through a robust
environmental monitoring program; and that
is treated using a validated process that
significantly minimizes the hazard than for a
food that is not subject to all these controls.
Finished product testing generally is more
frequent during initial production cycles
until there is an accumulation of historical
data (e.g., finished product test results that
are negative for the hazard) to confirm the
adequacy of preventive controls. Once this
history has been established, the frequency of
testing generally is reduced to that needed to
provide ongoing assurance that the
preventive controls continue to be effective
and to signal a possible loss of control, as
discussed further immediately below.
There are well-known shortcomings of
product testing, especially microbiological
testing, for process control purposes, and it
is generally recognized that testing cannot
ensure the absence of a hazard, particularly
when the hazard is present at very low levels
and is not uniformly distributed (Ref. 61)
(Ref. 80)). Moreover, the number of samples
used for routine testing often is statistically
inadequate to provide confidence in the
safety of an individual lot in the absence of
additional information about adherence to
validated control measures. This is
illustrated below for Salmonella spp.
FDA’s Investigations Operations Manual
(IOM) (Ref. 81) and Bacteriological Analytical
Manual, BAM, (Ref. 82) provide sampling
plans to determine the presence of
Salmonella in processed foods intended for
human consumption. The stringency of the
sampling plan is based on the category of the
food. Category III foods are those that would
normally be subject to a process lethal to
Salmonella spp. between the time of
sampling and consumption (e.g., macaroni
and noodle products, frozen and dried
vegetables, frozen dinners, food chemicals).
Category II foods are those that would not
normally be subject to a process lethal to
Salmonella spp. between the time of
sampling and consumption (e.g., fluid milk
products, cheeses, nut products, spices,
chocolate, prepared salads, ready-to-eat
sandwiches). Category I foods are Category II
foods intended for consumption by the aged,
the infirm, and infants (e.g., foods produced
for a hospital). FDA takes 15 samples for
Category III foods, 30 for Category II foods,
and 60 for Category I foods and tests a 25 g
subsample (analytical unit) from each
sample. To reduce the analytical workload,
the analytical units may be composited (Ref.
83), with the maximum size of a composite
unit being 375 g (15 analytical units). This
composite is tested in its entirety for
Salmonella spp. The probability of detecting
Salmonella spp. for various contamination
rates under the three IOM Salmonella
sampling plans is shown in Table 1.
(Probability of Detecting Salmonella.)
TABLE 1—PROBABILITY OF DETECTING Salmonella SPP. IN LOTS AT VARIOUS CONTAMINATION RATES UNDER THE THREE
DIFFERENT IOM Salmonella SAMPLING PLANS (LEFT) AND THE EXPECTED NUMBER OF POSITIVE COMPOSITE SAMPLES USING WEEKLY TESTING FOR 1 YEAR UNDER THE IOM Salmonella SAMPLING PLANS (RIGHT)
Probability of detecting Salmonella spp. in
a lot (percent)
Contamination Rate ..........
1 in 10 ...............................
1 in 30 ...............................
1 in 100 .............................
1 in 300 .............................
1 in 1000 ...........................
1 in 3000 ...........................
CFU/g or CFU/kg .............
1/250g ...............................
1/750g ...............................
1/2.5kg ..............................
1/7.5kg ..............................
1/25kg ...............................
1/75kg ...............................
N=15*
79
40
14
4.9
1.5
0.5
n=30*
96
64
26
10
3
1
n=60*
>99
87
45
18
5.8
2
Expected # of positive composites per
year (weekly testing)
n=15*
40
20
7
2.5
0.8
0.3
n=30*
81
41
15
5
1.5
0.5
n=60*
162
82
29
10
3
1
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* In the table, ‘‘n’’ is the number of subsamples (which are composited in groups of 15 for analysis).
The probability of detecting Salmonella
spp. increases as the defect rate increases.
For example, when 15 samples are tested, the
probability of detecting Salmonella spp. is 14
percent when the contamination rate is 1 in
100, but 79 percent when the contamination
rate is 1 in 10. For a given contamination
rate, the probability of detecting Salmonella
spp. increases with the number of samples
tested. For example, at a contamination rate
of 1 in 30, the probability of detecting
Salmonella spp. increases from 40 percent if
15 samples are tested to 87 percent if 60
samples are tested.
Table 1 shows that it is clearly not feasible
to attempt to identify low levels of
contamination in an individual lot based on
the IOM Salmonella sampling plan. If the
contamination levels are high and 1 in 10
products are contaminated, then Salmonella
spp. would be detected in the lot greater than
99 percent, 96 percent, and 79 percent of the
time using Category I, II, and III testing,
respectively. If the frequency of
contaminated units is reduced to 1 in 300,
then the contaminated lot would only be
detected 18 percent, 10 percent, and 4.9
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percent of the time using Category I, II, and
III testing, respectively. At a very low
frequency of contamination (e.g., 1 in 1000)
even with testing 60 samples the
contaminated lot would be detected only
about 6 percent of the time.
Periodic testing for trend analysis and
statistical process control, however, does
provide information to assess whether
processes (or the food safety system) are
under control over time. Data collected from
multiple lots of product produced over days,
months or years are used to establish a
baseline for the level of control that can be
attained under a functioning food safety
system and to verify the system is in control
or to indicate loss of control. In addition to
showing the probability of detecting
contamination in a lot of product for a given
contamination rate, Table 1 also shows the
value of periodic testing when contamination
levels are low. Even though a product with
1 in 300 contaminated units is unlikely to be
rejected when sampling a single lot at the
Category III sampling schedule (i.e., 4.9
percent of the time), testing of finished
products with this level of contamination on
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a weekly basis would be expected to find 2.5
positive composite samples per year.
Similarly, if the background contamination
rate is thought to be near 1 in 1000 but
periodic testing using the Category III
schedule has found 3 positives in the last
year, then it seems clear that the actual
frequency of contaminated units is closer to
1 in 300. Periodic testing according to the
Category I Salmonella plan has the potential
to detect situations where the contamination
rates are as low as 1 in 1000. If 60 samples
of a food are collected weekly, then 3,120
samples would be collected over the course
of a year. Compositing these 3,120 samples
into 375g analytical units would reduce the
number of analytical tests to 208 (4 tests per
week). If 30 samples are collected weekly,
and composited, there would be 104 tests
annually, or two each week. At the 1 in 1000
contamination rate there would be a greater
than 95 percent confidence in seeing one or
more positive tests during the year for testing
composites from either 60 or 30 samples
weekly. At higher rates of contamination,
more positives would be detected.
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There can be significant benefits to a
facility testing finished products over time
for process control. First, if a lot of product
tests positive for a hazard, that lot of product
can be disposed of such that the consumer
is not exposed to the hazard (i.e., the product
can be destroyed, reprocessed, or diverted to
another use, as appropriate). If the testing
involves enumeration of an indicator
organism, it may even be possible to detect
a trend toward loss of control before
exceeding the criterion that separates
acceptable from unacceptable. The process
can be adjusted before there is a need to
dispose of product. Second, the detection of
loss of control, or potential loss of control,
e.g., an unusual number of positives in a
given period of time, allows a facility to
evaluate and modify its processes,
procedures, and food safety plan as
appropriate to prevent loss of control in the
future. In fact, the nature of the trends can
provide information useful in determining
the root cause of the problem (Ref. 61). A
third benefit to ongoing verification testing is
the accumulation of data that can help
bracket any problem that occurs. For
products in which there are large production
runs without intervening sanitation cycles,
this may provide data that can be used in
conjunction with other information to limit
the scope of a recall. A fourth benefit may be
in detection of a problem associated with an
ingredient supplier that results in changes to
a supplier’s processes, procedures, or food
safety plan. For example, a positive in
finished product due to routine verification
testing was responsible for determining that
hydrolyzed vegetable protein was
contaminated with Salmonella spp., resulting
in over 177 products being recalled (Ref. 84)
and a recognition of the need for enhanced
preventive controls for the production of this
ingredient (Ref. 27). Industry commonly uses
finished product testing to verify preventive
controls used by the facility and by the
facility’s suppliers. Additionally, it is
common for customers to require suppliers to
conduct testing of products and ingredients
being provided.
G. Metrics for Microbiological Risk
Management
Recently there has been much attention
paid to microbiological risk management
metrics for verifying that food safety systems
achieve a specified level of public health
control, e.g., the Appropriate Level of
Protection (ALOP), for microbial hazards.
Microbiological risk management metrics are
fully discussed in Annex II of the Codex
‘‘Principles and Guidelines for the Conduct
of Microbiological Risk Management (MRM)’’
(Ref. 85). These metrics include traditional
metrics such as microbiological criteria,
process criteria, and product criteria and
emerging metrics such as food safety
objectives (FSO), performance objectives and
performance criteria. Of particular relevance
are performance objectives and performance
criteria. A performance objective is the
maximum frequency and/or concentration of
a microbiological hazard in a food at a
specified step in the food chain before the
time of consumption that provides or
contributes to an FSO or ALOP, as applicable
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(Ref. 86). A performance criterion is the effect
in frequency and/or concentration of a
hazard in a food that must be achieved by the
application of one or more control measures
to provide or contribute to a performance
objective or an FSO (Ref. 86). FDA
established a performance criterion (or
performance standard) when we required
that processors of juice products apply a
control measure that will consistently
produce, at a minimum, a 5-log reduction for
the most resistant microorganism of public
health significance (§ 120.24). Section 104 of
FSMA (Performance Standards) requires the
Secretary to determine the most significant
foodborne contaminants and issue
contaminant-specific and science-based
guidance documents, including guidance
documents regarding action levels, or
regulations for products or product classes.
The proposed rule that is the subject of this
document would not establish criteria or
metrics for verifying that preventive controls
in food safety plans achieve a specified level
of public health control in this proposed rule.
However, FDA will give consideration to
appropriate microbiological risk management
metrics in the future.
II. The Role of Supplier Approval and
Verification Programs in a Food Safety
System
A food can become contaminated through
the use of contaminated raw materials or
ingredients. In the past several years,
thousands of food products have been
recalled as a result of contamination of raw
materials or ingredients with pathogens such
as Salmonella spp. and E. coli O157:H7. The
ingredients included peanut-derived
ingredients (Ref. 26) (Ref. 35), pistachioderived ingredients (Ref. 87), instant nonfat
dried milk, whey protein, fruit stabilizers
(Ref. 88) (Ref. 89) (Ref. 33) and hydrolyzed
vegetable protein (Ref. 90).
The incident involving Salmonella spp. in
hydrolyzed vegetable protein illustrates the
impact one supplier can have on the food
industry (Ref. 13). A receiving facility
(manufacturer) detected Salmonella spp. in
verification testing of finished product. In
determining the source of the contamination,
the manufacturer detected Salmonella spp. in
samples of a hydrolyzed vegetable protein
ingredient and reported the finding through
FDA’s RFR. After FDA determined that the
ingredient was a reportable food, FDA
requested that the supplier notify the
immediate subsequent recipients of the
reported hydrolyzed vegetable protein
ingredient. Over one thousand reportable
food reports were submitted to FDA from
numerous companies concerning the
potentially contaminated hydrolyzed
vegetable protein or products made with the
hydrolyzed vegetable protein. The
hydrolyzed vegetable protein recall involved
at least eleven different commodity
categories and 177 products, showing the
magnitude of this contamination event
originating from one supplier (Ref. 13).
FDA recently reviewed CGMP-related food
recall information from 2008–2009 to assess
potential root causes for the contamination
events. We determined that 36.9 percent of
the 960 Class I and Class II recalls were
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directly linked to lack of supplier controls
(Ref. 91). The recent large recalls of foods
containing contaminated or potentially
contaminated ingredients have focused
attention on supplier approval and
verification programs intended to help a
manufacturer/processor prevent the
introduction of a contaminated raw material
or other ingredient into another product (Ref.
35) (Ref. 84) (Ref. 89). The application of
preventive approaches by the entire supply
chain (including ingredient vendors, brokers
and other suppliers and, ultimately, the
manufacturer of a food product) is recognized
as essential to effective food safety
management (Ref. 92).
The development of a supplier approval
and verification program is part of a
preventive approach. Because many facilities
acting as suppliers procure their raw
materials and ingredients from other
suppliers, there is often a chain of suppliers
before a raw material or other ingredient
reaches the manufacturer/processor. To
ensure safe food and minimize the potential
for contaminated food to reach the consumer,
each supplier in the chain must implement
preventive controls appropriate to the food
and operation for hazards reasonably likely
to occur in the raw material or other
ingredient. A facility receiving raw materials
or ingredients from a supplier must ensure
that the supplier (or a supplier to the
supplier) has implemented preventive
controls to significantly minimize or prevent
hazards that the receiving facility has
identified as reasonably likely to occur in
that raw material or other ingredient unless
the receiving facility will itself control the
identified hazard.
A supplier approval and verification
program is a means of ensuring that raw
materials and ingredients are procured from
those suppliers that can meet company
specifications and have appropriate programs
in place, including those related to the safety
of the raw materials and ingredients. A
supplier approval program can ensure a
methodical approach to identifying such
suppliers. A supplier verification program
provides initial and ongoing assurance that
suppliers are complying with practices to
achieve adequate control of hazards in raw
materials or ingredients.
Supplier approval and verification is
widely accepted in the domestic and
international food safety community. The
NACMCF HACCP guidelines describe
Supplier Control as one of the common
prerequisite programs for the safe production
of food products and recommend that each
facility should ensure that its suppliers have
in place effective GMP and food safety
programs (Ref. 1). The American Spice Trade
Association advocates that spice
manufacturers establish robust supplier
prerequisite programs to evaluate and
approve suppliers (Ref. 93). The Grocery
Manufacturers Association’s (GMA’s) Food
Supply Chain Handbook, developed for
ingredient suppliers to the food industry,
recommends that all suppliers in the food
chain consider approval programs for their
own suppliers; such supplier approval
programs consist of a collection of
appropriate programs, specifications,
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policies, and procedures (Ref. 92). GMA
recommends a number of verification
activities that suppliers can take in its Food
Supply Chain Handbook, including selfauditing, third-party auditing and product
testing. GMA’s handbook also references
verification activities that a supplier’s
customers might take, including second-party
audits (done by an employee of the customer)
or third-party (independent) audits
(conducted by persons who do not work for
either the supplier or the customer). Codex
specifies that no raw material or ingredient
should be accepted by an establishment if it
is known to contain parasites, undesirable
microorganisms, pesticides, veterinary drugs
or toxic, decomposed or extraneous
substances which would not be reduced to an
acceptable level by normal sorting and/or
processing (Ref. 94). Codex also specifies
that, where appropriate, specifications for
raw materials should be identified and
applied and that, where necessary, laboratory
tests should be made to establish fitness for
use (Ref. 94).
Supplier verification activities include
auditing a supplier to ensure the supplier is
complying with applicable food safety
requirements, such as CGMP requirements of
current part 110. Audit activities may
include a range of activities, such as on-site
examinations of establishments, review of
records, review of quality assurance systems,
and examination or laboratory testing of
product samples (Ref. 95). Other supplier
verification activities include conducting
testing or requiring supplier COAs, review of
food safety plans and records, or
combinations of activities such as audits and
periodic testing.
An increasing number of establishments
that sell foods to the public, such as retailers
and food service providers, are
independently requiring, as a condition of
doing business, that their suppliers, both
foreign and domestic, become certified as
meeting safety (as well as other) standards. In
addition, domestic and foreign suppliers
(such as producers, co-manufacturers, or repackers) are increasingly looking to thirdparty certification programs to assist them in
meeting U.S. regulatory requirements (Ref.
95). There are many established third-party
certification programs designed for various
reasons that are currently being used by
industry. Many third party audit schemes
used to assess the industry’s food safety
management systems incorporate
requirements for manufacturers and
processors to establish supplier approval
programs.
The GFSI was established in 2000 to drive
continuous improvement in food safety
management systems to ensure confidence in
the delivery of safe food to consumers
worldwide. Their objectives include reducing
risk by delivering equivalence and
convergence between effective food safety
management systems and managing cost in
the global food system by eliminating
redundancy and improving operational
efficiency (Ref. 96). GFSI has developed a
guidance document as a tool that fulfills the
GFSI objectives of determining equivalency
between food safety management systems
(Ref. 96). The document is not a food safety
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standard, but rather specifies a process by
which food safety schemes may gain
recognition, the requirements to be put in
place for a food safety scheme seeking
recognition by GFSI, and the key elements for
production of safe food or feed, or for service
provision (e.g., contract sanitation services or
food transportation) in relation to food safety
(Ref. 96). This benchmark document has
provisions relevant to supplier approval and
verification programs. For example, it
specifies that a food safety standard must
require that the organization control
purchasing processes to ensure that all
externally sourced materials and services that
have an effect on food safety conform to
requirements. It also specifies that a food
safety standard must require that the
organization establish, implement, and
maintain procedures for the evaluation,
approval and continued monitoring of
suppliers that have an effect on food safety.
Thus, all current GFSI-recognized schemes
require supplier controls to ensure that the
raw materials and ingredients that have an
impact on food safety conform to specified
requirements. The GFSI guidance document
also requires audit scheme owners to have a
clearly defined and documented audit
frequency program, which must ensure a
minimum audit frequency of one audit per
year of an organization’s facility (Ref. 96).
Because GFSI is a document that outlines
elements of a food safety management system
for benchmarking a variety of standards, it
does not have details about how facilities
should comply with the elements. This type
of information is found in the food safety
schemes that are the basis for certification
programs. For example, the Safe Quality
Food (SQF) 2000 Code, a HACCP-based
supplier assurance code for the food
industry, specifies that raw materials and
services that impact on finished product
safety be supplied by an Approved Supplier.
SQF 2000 specifies that the responsibility
and methods for selecting, evaluating,
approving and monitoring an Approved
Supplier be documented and implemented,
and that a register of Approved Suppliers and
records of inspections and audits of
Approved Suppliers be maintained. SQF
2000 requires that the Approved Supplier
Program contain, among other items, agreed
specifications; methods for granting
Approved Supplier status; methods and
frequency of monitoring Approved Suppliers;
and details of certificates of analysis if
required.
According to SQF, the monitoring of
Approved Suppliers is to be based on the
prior good performance of a supplier and the
risk level of the raw materials supplied. The
monitoring and assessment of Approved
Suppliers can include:
• The inspection of raw materials received;
• The provision of certificates of analysis;
• Third party certification of an Approved
Supplier; or
• The completion of 2nd party supplier
audits.
III. References
The following references have been placed
on display in the Division of Dockets
Management (see ADDRESSES) and may be
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seen by interested persons between 9 a.m.
and 4 p.m., Monday through Friday. (FDA
has verified the Web site addresses, but FDA
is not responsible for any subsequent changes
to the Web sites after this document
publishes in the Federal Register.)
1. National Advisory Committee on
Microbiological Criteria for Foods,
‘‘Hazard Analysis and Critical Control
Point Principles and Application
Guidelines,’’ Journal of Food Protection,
61:1246–1259, 1998.
2. Codex Alimentarius Commission,
‘‘Principles for the Establishment and
Application of Microbiological Criteria
for Foods, CAC/GL 21—1997,’’ 1997.
3. International Commission on
Microbiological Specifications for Foods,
‘‘Microbiological Hazards and Their
Control,’’ In: Microorganisms in Foods 7.
Microbiological Testing in Food Safety
Management, edited by R. B. Tompkin,
L. Gram, T. A. Roberts, R. L. Buchanan,
M. van Schothorst, S. Dahms, and M. B.
Cole, New York, Chapter 1, pp. 1–21,
Kluwer Academic/Plenum Publishers,
2002.
4. International Commission on
Microbiological Specifications for Foods,
‘‘Selection and Use of Acceptance
Criteria,’’ In: Microorganisms in Foods 7.
Microbiological Testing in Food Safety
Management, edited by R. B. Tompkin,
L. Gram, T. A. Roberts, R. L. Buchanan,
M. van Schothorst, S. Dahms, and M. B.
Cole, New York, Chapter 4, pp. 79–97,
Kluwer Academic/Plenum Publishers,
2002.
5. FDA, ‘‘Guidance for Industry: Measures to
Address the Risk for Contamination by
Salmonella Species in Food Containing a
Peanut-Derived Product as an
Ingredient,’’ 2009.
6. FDA, ‘‘Guidance for Industry: Measures to
Address the Risk for Contamination by
Salmonella Species in Food Containing
a Pistachio-Derived Product as an
Ingredient,’’ 2011.
7. CDC, ‘‘General Information. Escherichia
coli (E. coli),’’ (https://www.cdc.gov/ecoli/
general/), July 17, 2012.
Accessed and printed on July 27, 2012.
8. Scott, V. N., C. Yuhuan, T. A. Freier, J.
Kuehm, M. Moorman, J. Meyer, T.
Morille-Hinds, L. Post, L. Smoot, S.
Hood, J. Shebuski, and J. Banks, ‘‘Control
of Salmonella in Low-Moisture Foods I:
Minimizing Entry of Salmonella into a
Processing Facility,’’ Food Protection
Trends, 29:342–353, 2009.
9. Chen, Y., V. N. Scott, T. A. Freier, J.
Kuehm, M. Moorman, J. Meyer, T.
Morille-Hinds, L. Post, L. Smoot, S.
Hood, J. Shebuski, and J. Banks, ‘‘Control
of Salmonella in Low-Moisture Foods II:
Hygiene Practices to Minimize
Salmonella Contamination and Growth,’’
Food Protection Trends, 29:435–445,
2009.
10. California Department of Public Health,
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Recall Widened Again,’’ (https://
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23.aspx), April 4, 2009. Accessed and
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11. Gabis, D. A., R. S. Flowers, D. Evanson,
and R. E. Faust, ‘‘A Survey of 18 Dry
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12. Vij, V., E. Ailes, C. Wolyniak, F. J.
Angulo, and K. C. Klontz, ‘‘Recalls of
Spices Due to Bacterial Contamination
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Administration: The Predominance of
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13. FDA, ‘‘FDA Foods Program, The
Reportable Food Registry: A New
Approach to Targeting Inspection
Resources and Identifying Patterns of
Adulteration. First Annual Report:
September 8, 2009–September 7, 2010,’’
(https://www.fda.gov/downloads/Food/
FoodSafety/FoodSafetyPrograms/RFR/
UCM240647.pdf), January, 2011.
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2011.
14. FDA and USDA, ‘‘Listeria monocytogenes
Risk Assessment: VII. Interpretation and
Conclusions,’’ (https://www.fda.gov/
Food/ScienceResearch/ResearchAreas/
RiskAssessmentSafetyAssessment/
ucm185289.htm), September, 2003.
Accessed and printed on October 17,
2011.
15. Food and Agriculture Organization and
World Health Organization, ‘‘Risk
Assessment of Listeria monocytogenes in
Ready-to-Eat Foods, Technical Report,’’
2004.
16. International Commission on
Microbiological Specifications for Foods,
‘‘Sampling to Assess Control of the
Environment,’’ In: Microorganisms in
Foods 7. Microbiological Testing in Food
Safety Management, edited by R. B.
Tompkin, L. Gram, T. A. Roberts, R. L.
Buchanan, M. van Schothorst, S. Dahms,
and M. B. Cole, New York, Chapter 11,
pp. 199–224, Kluwer Academic/Plenum
Publishers, 2002.
17. Tompkin, R. B., V. N. Scott, D. T.
Bernard, W. H. Sveum, and K. Sullivan
Gombas, ‘‘Guidelines to Prevent PostProcessing Contamination from Listeria
monocytogenes,’’ Dairy, Food and
Environmental Sanitation, 19:551–562,
1999.
18. Tompkin, R. B., ‘‘Control of Listeria
monocytogenes in the Food-Processing
Environment,’’ Journal of Food
Protection, 65:709–725, 2002.
19. Carpentier, B., and O. Cerf, ‘‘Review:
Persistence of Listeria monocytogenes in
Food Industry Equipment and
Premises,’’ International Journal of Food
Microbiology, 145:1–8, 2011.
20. Breuer, T., ‘‘CDC Investigations: The May
1998 Outbreak of Salmonella Agona
Linked to Cereal,’’ Cereal Foods World,
44:185–186, 1999.
21. CDC, ‘‘EPI–AID 98–60 Trip-Report:
Multistate Outbreak of Salmonella
Agona Infection Linked to Consumption
of Oat Cereal, April–June 1997,’’ 1999.
22. CDC, ‘‘Foodborne Outbreak Online
Database (FOOD). Search Results
Highlighted for 1998 Salmonella Agona
Outbreak in Dry Cereal,’’ 2011. Accessed
and printed on October 21, 2011.
23. CDC, ‘‘Investigation of Outbreak of
Infections Caused by Salmonella
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Agona,’’ (https://www.cdc.gov/
salmonella/agona/), May 13, 2008.
Accessed and printed on September 9,
2011.
24. CDC, ‘‘Foodborne Outbreak Online
Database (FOOD). Search Results
Highlighted for 2006–2007 Salmonella
Tennessee Outbreak in Peanut Butter,’’
2011. Accessed and printed on October
18, 2011.
25. CDC, ‘‘Multistate Outbreak of Salmonella
Serotype Tennessee Infections
Associated with Peanut Butter—United
States, 2006–2007,’’ MMWR, 56:521–524,
2007.
26. FDA, ‘‘Peanut Products Recall,’’ (https://
www.fda.gov/Safety/Recalls/Major
ProductRecalls/Peanut/default.htm),
June 18, 2009. Accessed and printed on
September 9, 2011.
27. FDA, ‘‘Hydrolyzed Vegetable Protein
Product Recalls,’’ (https://www.fda.gov/
Safety/Recalls/MajorProductRecalls/
HVP/default.htm), December 21, 2011.
Accessed and printed on July 27, 2012.
28. CDC, ‘‘Multistate Outbreak of Salmonella
Infections Associated with Peanut Butter
and Peanut Butter-Containing Products—
United States, 2008–2009,’’ MMWR,
58:85–90, 2009.
29. Cavallaro, E., K. Date, C. Medus, S.
Meyer, B. Miller, C. Kim, S. Nowicki, S.
Cosgrove, D. Sweat, P. Quyen, J. Flint, E.
R. Daly, J. Adams, E. Hyytia-Trees, P.
Gerner-Smidt, R. M. Hoekstra, C.
Schwensohn, A. Langer, S. V. Sodha, M.
C. Rogers, F. J. Angulo, R. V. Tauxe, I.
T. Williams, and C. Barton Behravesh,
‘‘Salmonella Typhimurium Infections
Associated with Peanut Products,’’ New
England Journal of Medicine, 365:601–
610, 2011.
30. FDA, ‘‘Amended Form 483 (Inspectional
Observations) for Peanut Corporation of
America, Blakely, GA, 02/05/2009,’’
(https://www.fda.gov/downloads/
AboutFDA/CentersOffices/ORA/ORA
ElectronicReadingRoom/
UCM109834.pdf), February 5, 2009.
Accessed and printed on October 19,
2011.
31. FDA, ‘‘Form 483 (Inspectional
Observations) for Peanut Corporation of
America, Plainview, TX, 02/26/2009,’’
(https://www.fda.gov/downloads/
AboutFDA/CentersOffices/ORA/
ORAElectronicReadingRoom/
UCM114852.pdf), February 26, 2009.
Accessed and printed on October 17,
2011.
32. CDC, ‘‘Foodborne Outbreak Online
Database (FOOD). Search Results
Highlighted for 2008 Salmonella
Typhimurium Outbreak in Peanut Butter
and Peanut Paste,’’ 2011. Accessed and
printed on November 23, 2011.
33. FDA, ‘‘Company Recalls Various Products
Due to Potential Salmonella
Contamination. FDA, USDA, CDC
Investigating; No Link to Human
Illnesses at This Time,’’ (https://
www.fda.gov/NewsEvents/Newsroom/
PressAnnouncements/ucm169471.htm),
June 28, 2009. Accessed and printed on
September 9, 2011.
34. FDA, ‘‘FDA Form 483 (Inspectional
Observations) for Plainview Milk
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Products Cooperative,’’ (https://
www.fda.gov/downloads/AboutFDA/
CentersOffices/ORA/
ORAElectronicReadingRoom/
UCM173030.pdf), July 15, 2009.
Accessed and printed on September 9,
2011.
35. FDA, ‘‘Peanut Butter and Other Peanut
Containing Products Recall List,’’
(https://www.accessdata.fda.gov/scripts/
peanutbutterrecall/index.cfm), October
28, 2009. Accessed and printed on
September 9, 2011.
36. Jackson, K. A., M. Biggerstaff, M. TobinD’Angelo, D. Sweat, R. Klos, J. Nosari, O.
Garrison, E. Boothe, L. Saathoff-Huber, L.
Hainstock, and R. P. Fagan, ‘‘Multistate
Outbreak of Listeria monocytogenes
Associated with Mexican-Style Cheese
Made from Pasteurized Milk Among
Pregnant, Hispanic Women,’’ Journal of
Food Protection, 74:949–953, 2011.
37. Texas Department of State Health
Services, ‘‘DSHS Orders Sangar Produce
to Close, Recall Products,’’ (https://
www.dshs.state.tx.us/news/releases/
20101020.shtm), October 20, 2010.
Accessed and printed on September 9,
2011.
38. FDA, ‘‘FDA Form 483 (Inspectional
Observations) for Sangar Fresh Cut
Produce Co., LLC,’’ (https://www.fda.gov/
downloads/AboutFDA/CentersOffices/
ORA/ORAElectronicReadingRoom/
UCM232412.pdf), October 26, 2010.
Accessed and printed on September 9,
2011.
39. FDA, ‘‘FDA Lab Results Positive for
Listeria at SanGar Fresh Produce,’’
(https://www.fda.gov/Food/FoodSafety/
Product-SpecificInformation/
FruitsVegetablesJuices/ucm232237.htm),
November 3, 2010. Accessed and printed
on September 9, 2011.
40. FDA, ‘‘Information on the Recalled Jensen
Farms Whole Cantaloupes,’’ (https://
www.fda.gov/Food/FoodSafety/
CORENetwork/ucm272372.htm), January
9, 2012. Accessed and printed on July
19, 2012.
41. CDC, ‘‘Multistate Outbreak of Listeriosis
Linked to Whole Cantaloupes from
Jensen Farms, Colorado,’’ (https://
www.cdc.gov/listeria/outbreaks/
cantaloupes-jensen-farms/), December 8,
2011. Accessed and printed on July 27,
2012.
42. FDA and USDA, ‘‘Listeria monocytogenes
Risk Assessment: II. Hazard
Identification,’’ (https://www.fda.gov/
Food/ScienceResearch/ResearchAreas/
RiskAssessmentSafetyAssessment/
ucm183981.htm), September, 2003.
Accessed and printed on October 20,
2011.
¨
43. Lyytikainen, O., T. Autio, R. Maijala, P.
Ruutu, T. Honkanen-Buzalski, M.
Miettinen, M. Hatakka, J. Mikkola, V. J.
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Aalto, H. Korkeala, and A. Siitonen, ‘‘An
Outbreak of Listeria monocytogenes
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44. Fretz, R., J. Pichler, U. Sagel, P. Much, W.
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Karpiskova, G. Pfaff, and F. Allerberger,
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Curd Cheese, Caused by Two Different L.
Monocytogenes Serotype 1/2a Strains,
2009–2010,’’ Eurosurveillance, 15:2,
2010.
45. FDA, ‘‘River Ranch Recalls Products
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(https://www.fda.gov/Safety/Recalls/
ucm275854.htm), October 13, 2011.
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2011.
46. FDA, ‘‘Taylor Farms Retail Inc. Initiates
a Precautionary Recall Because of
Possible Health Risk,’’ (https://
www.fda.gov/Safety/Recalls/
ucm276459.htm), October 19, 2011.
Accessed and printed on October 20,
2011.
47. FDA, ‘‘Del Bueno Recalls Queso Fresco
Casero Cheese Because of Possible
Health Risk,’’ (https://www.fda.gov/
Safety/Recalls/ucm272268.htm),
September 16, 2010. Accessed and
printed on October 26, 2011.
48. FDA, ‘‘Fine Mexican Food Products, Inc.
Recalls 2.2 lb. Frozen Avocado Pulp & 3
lb. IQF Avocado Halves from Peru
Because of Possible Health Risk,’’
(https://www.fda.gov/Safety/Recalls/
ucm271686.htm), September 13, 2011.
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2011.
49. Cox, L. J., T. Kleiss, J. L. Cordier, C.
Cordellana, P. Konkel, C. Pedrazzini, R.
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52. Miettinen, M. K., K. J. Bjorkroth, and H.
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54. Blatter, S., N. Giezendanner, R. Stephan,
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55. Pappelbaum, K., K. Grif, I. Heller, R.
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57. Codex Alimentarius Commission,
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2007.
58. Scott, V. N., M. Wiedmann, D. Hicks, R.
Collette, M. L. Jahncke, and K. Gall,
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59. Chen, Y., V. N. Scott, T. A. Freier, J.
Kuehm, M. Moorman, J. Meyer, T.
Morille-Hinds, L. Post, L. Smoot, S.
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29:493–508, 2009.
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of Drying Plant Environment on
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63:832–838, 2000.
62. National Advisory Committee on
Microbiological Criteria for Foods,
‘‘Response to the Questions Posed by
FSIS Regarding Performance Standards
with Particular Reference to Ground Beef
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OPHS/NACMCF/2002/rep_stand2.pdf),
October 8, 2002. Accessed and printed
on September 12, 2011.
63. Evancho, G. M., W. H. Sveum, L. J.
Moberg, and J. F. Frank,
‘‘Microbiological Monitoring of the Food
Processing Environment,’’ In:
Compendium of Methods for the
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edited by F. P. Downes and K. Ito, 4th
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25–35, American Public Health
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65. Kraft Foods, ‘‘Re: Docket No. 2007D–
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66. Kraft Foods, ‘‘Appendix, Comments on
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or Frozen Ready-to-Eat Foods,’’ 2008.
67. Grocery Manufacturers Association, ‘‘Re:
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69. CGMP Coalition, ‘‘Re: Docket No. 2004N–
0230; Food, Current Good Manufacturing
Practice Regulations,’’ 2006.
70. European Food Safety Authority,
‘‘Scientific Opinion of BIOHAZ Panel on
the Request from the Commission for
Review of the Opinion on
Microbiological Risks in Infant Formulae
and Follow-on Formulae with Regard to
Enterobacteriaceae As Indicators,’’ The
EFSA Journal, 444:1–14, 2007.
71. International Commission on
Microbiological Specifications for Foods,
‘‘Drying Foods for Infants and Young
Children,’’ In: Microorganisms in Foods
8. Use of Data for Assessing Process
Control and Product Acceptance, edited
by K. M. J. Swanson, R. L. Buchanan, M.
B. Cole, J.-L. Cordier, R. S. Flowers, L. G.
M. Gorris, M. H. Taniwaki, and R. B.
Tompkin, New York, Chapter 25, pp.
339–348, Springer, 2011.
72. International Commission on
Microbiological Specifications for Foods,
‘‘Cereal and Cereal Products,’’ In:
Microorganisms in Foods 8. Use of Data
for Assessing Process Control and
Product Acceptance, edited by K. M. J.
Swanson, R. L. Buchanan, M. B. Cole, J.L. Cordier, R. S. Flowers, L. G. M. Gorris,
M. H. Taniwaki, and R. B. Tompkin,
New York, Chapter 15, pp. 218–219,
Springer, 2011.
73. International Commission on
Microbiological Specifications for Foods,
‘‘Spice, Dry Soups and Asian
Flavorings,’’ In: Microorganisms in
Foods 8. Use of Data for Assessing
Process Control and Product
Acceptance, edited by K. M. J. Swanson,
R. L. Buchanan, M. B. Cole, J.-L. Cordier,
R. S. Flowers, L. G. M. Gorris, M. H.
Taniwaki, and R. B. Tompkin, New York,
Chapter 14, pp. 199, Springer, 2011.
74. International Commission on
Microbiological Specifications for Foods,
‘‘Cereal and Cereal Products,’’ In:
Microorganisms in Foods 8. Use of Data
for Assessing Process Control and
Product Acceptance, edited by K. M. J.
Swanson, R. L. Buchanan, M. B. Cole, J.L. Cordier, R. S. Flowers, L. G. M. Gorris,
M. H. Taniwaki, and R. B. Tompkin,
New York, Chapter 15, pp. 216, Springer,
2011.
75. International Commission on
Microbiological Specifications for Foods,
‘‘Nuts, Oilseeds, Dried Legumes and
Coffee,’’ In: Microorganisms in Foods 8.
Use of Data for Assessing Process
Control and Product Acceptance, edited
by K. M. J. Swanson, R. L. Buchanan, M.
B. Cole, J.-L. Cordier, R. S. Flowers, L. G.
M. Gorris, M. H. Taniwaki, and R. B.
Tompkin, New York, Chapter 16, pp.
230, Springer, 2011.
76. International Commission on
Microbiological Specifications for Foods,
‘‘Cocoa, Chocolate and Confectionery,’’
In: Microorganisms in Foods 8. Use of
Data for Assessing Process Control and
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Federal Register / Vol. 78, No. 54 / Wednesday, March 20, 2013 / Proposed Rules
Product Acceptance, edited by K. M. J.
Swanson, R. L. Buchanan, M. B. Cole, J.L. Cordier, R. S. Flowers, L. G. M. Gorris,
M. H. Taniwaki, and R. B. Tompkin,
New York, Chapter 17, pp. 241–246,
Springer, 2011.
77. International Commission on
Microbiological Specifications for Foods,
‘‘Milk and Dairy Products,’’ In:
Microorganisms in Foods 8. Use of Data
for Assessing Process Control and
Product Acceptance, edited by K. M. J.
Swanson, R. L. Buchanan, M. B. Cole, J.L. Cordier, R. S. Flowers, L. G. M. Gorris,
M. H. Taniwaki, and R. B. Tompkin,
New York, Chapter 23, pp. 315, Springer,
2011.
78. Proudy, I., D. Bougle, R. Leclercq, and M.
Vergnaud, ‘‘Tracing of Enterobacter
sakazakii Isolates in Infant Milk Formula
Processing by BOX–PCR Genotyping,’’
Journal of Applied Microbiology,
105:550–558, 2008.
79. Mullane, N. R., P. Whyte, P. G. Wall, T.
Quinn, and S. Fanning, ‘‘Application of
Pulsed-Field Gel Electrophoresis to
Characterise and Trace the Prevalence of
Enterobacter sakazakii in an Infant
Formula Processing Facility,’’
International Journal of Food
Microbiology, 116:73–81, 2007.
80. International Commission on
Microbiological Specifications for Foods,
‘‘Establishment of Microbiologial Criteria
for Lot Acceptance,’’ In: Microorganisms
in Foods 7. Microbiological Testing in
Food Safety Management, edited by R. B.
Tompkin, L. Gram, T. A. Roberts, R. L.
Buchanan, M. van Schothorst, S. Dahms,
and M. B. Cole, New York, Chapter 5, pp.
99–112, Kluwer Academic/Plenum
Publishers, 2002.
81. FDA, ‘‘Investigations Operations Manual
(IOM),’’ 2011.
82. FDA, ‘‘Bacteriological Analytical Manual,
8th Edition, Revision A, 1998,’’ 1998.
83. FDA, ‘‘Bacteriological Analytical Manual
(BAM), Chapter 1. Food Sampling and
Preparation of Sample Homogenate,’’
2003.
84. FDA, ‘‘Recall: Products Containing
Hydrolyzed Vegetable Protein,’’ (https://
www.accessdata.fda.gov/scripts/HVPCP/
), April 1, 2010. Accessed and printed on
September 9, 2011.
85. Codex Alimentarius Commission,
‘‘Principles and Guidelines for the
Conduct of Microbiological Risk
Management (MRM), CAC/GL 63–2007,’’
2007.
86. Codex Alimentarius Commission, ‘‘Codex
Alimentarius Commission Procedural
Manual, Twentieth Edition,’’ 2011.
87. FDA, ‘‘Pistachios and Other Pistachio
Containing Products Recall List,’’ (https://
www.accessdata.fda.gov/scripts/
pistachiorecall/index.cfm), June 23,
2009. Accessed and printed on
September 9, 2011.
88. FDA, ‘‘Plainview Milk Cooperative
Ingredient Recall,’’ (https://www.fda.gov/
Safety/Recalls/MajorProductRecalls/
Milk/default.htm), July 23, 2009.
Accessed and printed on September 9,
2011.
89. FDA, ‘‘Plainview Milk Cooperative
Ingredient Recall Product List,’’ (https://
VerDate Mar<14>2013
18:33 Mar 19, 2013
Jkt 229001
www.accessdata.fda.gov/scripts/Milk/),
July 28, 2009. Accessed and printed on
September 9, 2011.
90. FDA, ‘‘For Consumers: The HVP Recall
(Updated),’’ (https://www.fda.gov/Food/
NewsEvents/WhatsNewinFood/
ucm202989.htm), March 24, 2010.
Accessed and printed on October 14,
2011.
91. FDA Memorandum, ‘‘Analysis of Food
Recalls Initiated in 2008–2009 by an
FDA CGMP Working Group,’’ 2012.
92. Grocery Manufacturers Association,
‘‘Food Supply Chain Handbook,’’ 2008.
93. American Spice Trade Association,
‘‘Clean, Safe Spices,’’ 2011.
94. Codex Alimentarius Commission,
‘‘General Principles of Food Hygiene,
CAC/RCP 1–1969 (Rev. 4–2003),’’ 2003.
95. FDA, ‘‘Guidance for Industry—Voluntary
Third-Party Certification Programs for
Foods and Feeds,’’ 2009.
96. Global Food Safety Initiative, ‘‘GFSI
Guidance Document, Version 6.1,’’
(https://www.mygfsi.com/gfsifiles/
Guidance
_Document_Sixth_Edition_Version
_6.1.pdf), August, 2011. Accessed and
printed on October 17, 2011.
Dated: March 15, 2013.
Leslie Kux,
Assistant Commissioner for Policy.
[FR Doc. 2013–06356 Filed 3–19–13; 8:45 am]
BILLING CODE 4160–01–P
DEPARTMENT OF HEALTH AND
HUMAN SERVICES
Food and Drug Administration
21 CFR Parts 16 and 112
[Docket No. FDA–2011–N–0921]
RIN 0910–AG35
Standards for the Growing, Harvesting,
Packing, and Holding of Produce for
Human Consumption; Correction
AGENCY:
Food and Drug Administration,
HHS.
ACTION:
Proposed rule; correction.
SUMMARY: The Food and Drug
Administration (FDA or we) is
correcting the preamble to a proposed
rule that published in the Federal
Register of January 16, 2013. That
proposed rule would establish sciencebased minimum standards for the safe
growing, harvesting, packing, and
holding of produce, meaning fruits and
vegetables grown for human
consumption. FDA proposed these
standards as part of our implementation
of the FDA Food Safety Modernization
Act. The document published with
several technical errors, including some
errors in cross references, as well as
several errors in reference numbers
cited throughout the document. This
PO 00000
Frm 00020
Fmt 4702
Sfmt 4702
17155
document corrects those errors. We are
also placing a corrected copy of the
proposed rule in the docket.
FOR FURTHER INFORMATION CONTACT:
Samir Assar, Center for Food Safety and
Applied Nutrition (HFS–317), Food and
Drug Administration, 5100 Paint Branch
Pkwy., College Park, MD 20740, 240–
402–1636.
SUPPLEMENTARY INFORMATION: FDA is
correcting the preamble to the January
16, 2013 (78 FR 3504), proposed rule
entitled ‘‘Standards for the Growing,
Harvesting, Packing, and Holding of
Produce for Human Consumption.’’ The
document published with several
technical errors, including some errors
in cross references, as well as several
errors in reference numbers cited
throughout the document. This
document corrects those errors. In
addition, we inadvertently omitted the
publication by ‘‘Stine et al. (2005)’’ from
section X. References. We also omitted
a reference for ‘‘Todd et al. (2009)’’ from
section X. References. Therefore, we are
correcting the References section to add
new Reference 274 for ‘‘Stine et al.’’ and
new Reference 275 for ‘‘Todd et al.’’ We
are placing copies of both References
274 and 275 in the docket. We are also
placing a corrected copy of the proposed
rule in the docket (Ref. 1).
I. Corrections
In FR Doc. 2013–00123, beginning on
page 3504, in the Federal Register of
Wednesday, January 16, 2013, FDA is
making the following corrections:
1. On page 3508, in the second
column, in the first complete paragraph,
in line 5, add the word ‘‘uncommon’’ at
the end of the sentence directly in front
of ‘‘(Ref. 7).’’
2. On page 3510, in the third column,
the heading ‘‘B. Produce Safety Action
Plan’’ is corrected to read ‘‘C. Produce
Safety Action Plan’’.
3. On page 3511, in the first column,
the heading ‘‘C. Public Hearings’’ is
corrected to read ‘‘D. Public Hearings’’.
4. On page 3511, in the second
column, the heading ‘‘D. Partnerships
and Collaborations’’ is corrected to read
‘‘E. Partnerships and Collaborations’’.
5. On page 3513, in the second
column, the heading ‘‘E. Current
Industry Practices’’ is corrected to read
‘‘F. Current Industry Practices’’.
6. On page 3514, in the first column,
in the third complete paragraph, in line
3, ‘‘section II.D.’’ is corrected to read
‘‘section II.E’’.
7. On page 3514, in the first column,
the heading ‘‘F. 2010 Federal Register
Notice and Preliminary Stakeholder
Comments’’ is corrected to read ‘‘G.
2010 Federal Register Notice and
Preliminary Stakeholder Comments’’.
E:\FR\FM\20MRP1.SGM
20MRP1
Agencies
[Federal Register Volume 78, Number 54 (Wednesday, March 20, 2013)]
[Proposed Rules]
[Pages 17142-17155]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2013-06356]
=======================================================================
-----------------------------------------------------------------------
DEPARTMENT OF HEALTH AND HUMAN SERVICES
Food and Drug Administration
21 CFR Parts 1, 16, 106, 110, 114, 117, 120, 123, 129, 179, and 211
[Docket No. FDA-2011-N-0920]
RIN 0910-AG36
Current Good Manufacturing Practice and Hazard Analysis and Risk-
Based Preventive Controls for Human Food; Correction
AGENCY: Food and Drug Administration, HHS.
ACTION: Proposed rule; correction.
-----------------------------------------------------------------------
SUMMARY: The Food and Drug Administration (FDA or we) is correcting a
proposed rule that published in the Federal Register of January 16,
2013. That proposed rule would amend our regulation for current good
manufacturing practice in manufacturing, packing, or holding human food
(CGMPs) to modernize it and to add requirements for domestic and
foreign facilities that are required to register under the Federal
Food, Drug, and Cosmetic Act (the FD&C Act) to establish and implement
hazard analysis and risk-based preventive controls for human food. That
proposed rule also would revise certain definitions in our current
regulation for registration of food facilities to clarify the scope of
the exemption from registration requirements provided by the FD&C Act
for ``farms.'' We proposed these actions as part of our announced
initiative to revisit the CGMPs since they were last revised in 1986
and to implement new statutory provisions in the FD&C Act. The document
published with several typographical errors, stylistic errors (such as
incorrect indentation of bulleted paragraphs and a gap in the
sequential numbering of tables), and a mistake in the date of a
reference. The document also published with an Appendix in which all
references are numbered incorrectly. This document corrects those
errors.
FOR FURTHER INFORMATION CONTACT: Jenny Scott, Center for Food Safety
and Applied Nutrition (HFS-300), Food and Drug Administration, 5100
Paint Branch Pkwy., College Park, MD 20740, 240-402-2166.
SUPPLEMENTARY INFORMATION: FDA is correcting the January 16, 2013 (78
FR 3646), proposed rule entitled ``Current Good Manufacturing Practice
and Hazard Analysis and Risk-Based Preventive Controls for Human
Food.'' The document published with several typographical errors,
stylistic errors (such as incorrect indentation of bulleted paragraphs
and a gap in the sequential numbering of tables), and a mistake in the
date of a reference. We note that there are a total of 10 numbered
tables in the preamble. These tables are numbered as follows: Table 1
(page 3675), table 2 (page 3679), table 3 (page 3680), table 4 (page
3682), table 5 (page 3687), table 6 (page 3692), table 8 (page 3714),
table 9 (page 3717), table 10 (page 3718), and table 11 (page 3728).
There is no table numbered ``Table 7''. We are not changing the table
numbers to adjust the gap between tables 6 and 8 because the cross-
references within the document to tables 8, 9, 10, and 11 are all
correct, and because the gap between tables 6 and 8 is a stylistic
error that does not affect the substantive content of the document. We
apologize for any confusion. The document also published with an
Appendix in which all references are numbered incorrectly. This
document corrects those errors.
In FR Doc. 2013-00125, beginning on page 3646, in the Federal
Register of Wednesday, January 16, 2013, we are making the following
corrections:
1. On page 3650, in the first column, in the first full paragraph,
in the last sentence, ``Pub. L. 111-533'' is corrected to read ``Public
Law 111-353''.
2. On page 3717, in the second column of ``Table 9--Proposed
Revisions for Consistency of Terms,'' in the first entry, ``the phrase
``food-production purposes (i.e., manufacturing, processing, packing,
and holding) to consistently use the same group of terms in proposed
part 117'' is corrected by closing the quotation after the
parenthetical phrase to read ``the phrase ``food-production purposes
(i.e., manufacturing, processing, packing, and holding)'' to
consistently use the same group of terms in proposed part 117''.
3. On page 3728, in the first column of ``Table 11--Potential
Revisions to Establish Requirements in Place of Current Guidance,'' in
the fifth entry, ``Sec. 117.40(a)(1)'' is corrected to read ``Sec.
117.40(a)(3)''.
4. On page 3728, in the second column of ``Table 11--Potential
Revisions to Establish Requirements in Place of Current Guidance,'' in
the fifth entry, the word ``must'' in ``All
[[Page 17143]]
equipment must be so installed'' is corrected to be italicized and read
``must'' for emphasis.
5. On page 3735, in the first column, in line 25 under
``Radiological Hazards,'' the section reference ``III.D.2.e'' is
corrected to read ``II.D.2.e''.
6. On page 3765, in the second column, the ninth, tenth, eleventh,
and twelfth bulleted paragraphs and in the third column, the first and
second bulleted paragraphs are corrected by doubly indenting them to
show that these bulleted paragraphs are all examples relevant to the
eighth bulleted paragraph on specifying the frequency of sample
collection.
7. On page 3780, in the third column, in line 15, ``requirements of
part 110'' is corrected to read ``requirements of part 117''.
8. On page 3794, in the third column, in the third paragraph, the
date ``2012'' in reference 194 is corrected to read ``2013''.
9. In proposed Sec. 117.135(d)(3)(iv), on page 3806, in the third
column, ``records review in accordance with Sec. 117.150(d)(5)(i)'' is
corrected to read ``records review in accordance with Sec.
117.150(d)(2)(i)''.
10. On pages 3812 through 3821, the references to the Appendix are
numbered incorrectly. For the convenience of the reader, a corrected
Appendix, with the correct reference numbers, is printed below.
The Appendix has been revised to read as follows:
Appendix
Although the proposed rule that is the subject of this document
does not include specific codified language regarding environmental
monitoring or finished product testing, we believe that these
regimes can play a critical role in a modern food safety system. In
sections XII.J.2 and XII.J.3 of the preamble of this document, we
request comment on when and how these types of testing are an
appropriate means of implementing the statutory directives set out
in section 418 of the FD&C Act. In this Appendix, we provide
background material on these testing measures.
I. The Role of Testing as a Verification Measure in a Modern Food
Safety System
A. Verification of Preventive Controls
The safety of food is principally ensured by the effective
implementation of scientifically valid preventive control measures
throughout the food chain (Ref. 1) (Ref. 2). Prevention of hazards
in food is much more effective than trying to differentiate safe
from unsafe food using testing. Although testing is rarely
considered a control measure, it plays a very important role in
ensuring the safety of food. An important purpose of testing is to
verify that control measures, including those related to suppliers
and those verified through environmental monitoring, are controlling
the hazard (Ref. 3) (Ref. 4). Testing is used in conjunction with
other verification measures in the food safety system, such as
audits of suppliers, observations of whether activities are being
conducted according to the food safety plan, and reviewing records
to determine whether process controls are meeting specified limits
for parameters established in the food safety plan. Although testing
may be conducted for biological, chemical, physical or radiological
hazards, the most common testing is for microbiological hazards.
Thus, much of the testing described below focuses on microbial
testing, but many of the issues discussed apply to testing for other
hazards as well. We focus more of our discussion below on
verification testing of the environment because of the increasing
recognition of the benefits of such testing in identifying
conditions that could result in environmental pathogens
contaminating food; thus such verification testing is important in
preventing contamination in food, whereas verification testing of
raw materials, ingredients, and finished products is used to detect
contamination that has already occurred.
As discussed in sections I.C, I.E, and I.F of this Appendix,
microbial testing may include:
Testing raw materials and ingredients to verify that
suppliers have significantly minimized or prevented hazards
reasonably likely to occur in the raw materials and ingredients;
Testing the environment to verify that sanitation
controls have significantly minimized or prevented the potential for
environmental pathogens to contaminate RTE food; and
Testing finished product to verify that preventive
controls have significantly minimized or prevented hazards
reasonably likely to occur in the food.
Each type of testing provides information applicable to managing
hazards in foods, depending on the food and process. For example, a
dry blending operation, e.g., for spices and seasonings, often
verifies its supplier controls by testing incoming ingredients
before use (as discussed in section I.C of this Appendix) and
periodically sampling and testing finished products. If all the
ingredients being blended had been treated to adequately reduce
hazards such as Salmonella spp., a dry blending operation generally
does less testing to verify supplier controls than if this were not
the case. (We use the term ``adequately reduce'' (which is a term
used in some of our guidance documents) (Ref. 5) (Ref. 6) to mean
the same as ``significantly minimize or prevent'' as described in
section 418 of the FD&C Act or ``prevent, eliminate or reduce to an
acceptable level'' as used in our seafood and juice HACCP
regulations. All these terms mean to reduce a hazard to an extent
that it is not reasonably likely to cause illness or injury.) A dry
blending operation generally does not test incoming ingredients if
the facility treats the blended materials to ensure adequate
reduction of pathogens but sometimes tests finished product to
verify preventive controls have been effective. A dry blending
operation also sometimes uses environmental monitoring to verify
that sanitation controls to significantly minimize or prevent the
potential for environmental pathogens to contaminate the blended
materials have been effective.
For acidified canned vegetables in which a lethal process is
delivered in the final package, microbial testing of incoming
ingredients and of finished product provides little benefit as a
verification activity (although it would be used in process
validation); however, facilities producing such products sometimes
conduct periodic testing of incoming ingredients for pesticides as
an appropriate supplier verification activity.
B. Scientifically Valid Sampling and Testing
Consistent with our previous discussion of the term
``scientifically valid'' in the proposed rule to establish CGMP
requirements for dietary ingredients and dietary supplements (68 FR
12158 at 12198), we use the term ``scientifically valid'' with
respect to testing to mean using an approach to both sampling and
testing that is based on scientific information, data, or results
published in, for example, scientific journals, references, text
books, or proprietary research. A scientifically valid analytical
method is one that is based on scientific data or results published
in, for example, scientific journals, references, text books, or
proprietary research (68 FR 12158 at 12198). Sampling and testing
used for verification in a food safety system must be scientifically
valid if they are to provide assurance that preventive controls are
effective.
C. Verification Testing of Raw Materials and Ingredients
Raw materials and ingredients are often tested as part of a
supplier approval and verification program, as one of the
verification activities when a preventive control that is adequate
to significantly minimize or prevent the hazard is not applied at
the receiving facility. The utility and frequency of raw material
and ingredient testing for verification of supplier controls depend
on many factors, including:
The hazard and its association with the raw material or
ingredient;
The likelihood that the consumer would become ill if
the hazard were present in the raw material or ingredient;
How that raw material or ingredient will be used by the
receiving facility (e.g., the effect of processing on the hazard);
and
The potential for contamination of the facility's
environment with the hazard in the raw material or ingredient.
Testing a raw material or ingredient occurs more frequently when
there is a history of the hazard in the raw material or ingredient,
e.g., from a specific supplier or from the country of origin. Once a
facility has developed a relationship with a supplier and there is a
history of tests negative for the hazard, the frequency is often
reduced.
Testing a raw material or ingredient is more useful, and a
facility generally tests a raw material or ingredient more
frequently, when the raw material or ingredient contains a hazard
for which there is a reasonable
[[Page 17144]]
probability that exposure to the hazard will result in serious
adverse health consequences or death to humans or animals. However,
when a hazard that the receiving facility has identified as
reasonably likely to occur in a raw material or ingredient is one
for which the receiving facility has preventive controls that
significantly minimize or prevent the hazard, testing generally is
less frequent. An exception to this general paradigm is when the
process control depends on the amount of the hazard present in the
raw material or ingredient (e.g., when the process control is
effective at eliminating 100 microorganisms per gram of ingredient,
but not 1000 microorganisms per gram of ingredient) and there is a
need to verify that the hazard is not present in amounts that would
render the process control ineffective. A receiving facility often
finds that testing of raw materials or ingredients is most useful,
and generally tests more frequently, when the receiving facility
does not have a process that would significantly minimize the hazard
and is relying on preventive controls earlier in the supply chain to
significantly minimize or prevent the hazard in the raw material or
ingredient, as in a bagged salad facility or a dry-mix operation
producing, for example, spice blends or trail mix. In such
situations, the testing is conducted to verify the preventive
controls used to ensure that hazards in the raw material or
ingredient have been significantly minimized or prevented.
The frequency of the testing conducted by a facility generally
depends in part on the likelihood and severity of illness to the
consumer if the hazard were present, the ability of supplier
controls to significantly minimize or prevent the hazard in the raw
material or ingredient, the practicality of testing to detect the
hazard, and other factors. For example, a facility generally tests a
raw material or ingredient more frequently from a supplier that does
not have a kill step for Salmonella spp. in shelled nutmeats
compared to a supplier that steam treats the nuts to kill Salmonella
spp. As another example, if a facility tests a raw material or
ingredient as part of its food safety program for salad greens, the
facility is more likely to test more frequently for E. coli O157:H7
than for other Shiga-toxin producing E. coli (pathogenic E. coli
that produce the same toxin as E. coli O157:H7 but are less likely
to cause severe illness (Ref. 7)), based on both the severity of the
illness to the consumer and practical problems with testing fresh
produce for pathogenic strains of Shiga-toxin producing E. coli.
Where a raw material or ingredient could introduce an environmental
pathogen such as Salmonella spp. or L. monocytogenes to the facility
(e.g., raw nuts or soy powder for Salmonella spp.; chopped celery to
be used in a salad for L. monocytogenes), a facility generally tests
the raw material or ingredient more frequently to verify that
supplier controls for the raw material or ingredient minimize to the
extent possible the potential for a contaminated raw material or
ingredient to introduce the environmental pathogen to the facility's
environment.
As discussed in section I.F of this Appendix, there are
limitations to testing food. Thus, as with other testing, raw
material or ingredient testing is rarely the sole basis for making a
determination on the safety of a raw material or ingredient.
D. Verification of Sanitation Controls to Significantly Minimize or
Prevent the Potential for an Environmental Pathogen to Contaminate
Food
1. Environmental Pathogens in Food
As discussed in section II.D of the preamble of this document,
food can become contaminated with pathogenic microorganisms at many
different steps in the farm-to-table continuum. Any time a food is
exposed to the environment during a manufacturing, processing,
packing, or holding activity, there is the potential for the food to
be contaminated with pathogenic microorganisms. As discussed in
section X.B of the preamble of this document, proposed Sec. 117.3
would define the term ``environmental pathogen'' to mean a
microorganism that is of public health significance and is capable
of surviving and persisting within the manufacturing, processing,
packing, or holding environment. The environmental pathogens most
frequently involved in the contamination of foods leading to
foodborne illness are Salmonella spp. and L. monocytogenes.
2. Salmonella spp. as an Environmental Pathogen
We discuss Salmonella spp. in section II.D.2.a of the preamble
of this document. Salmonella has been isolated from a variety of
foods and it can get into food by a variety of mechanisms (see
section II.D of the preamble of this document). Our focus here is on
Salmonella contamination from the environment (discussed further in
section I.D.2 of this Appendix), particularly as a hazard associated
with low-moisture foods (Ref. 8) (Ref. 9). Low-moisture foods
include cereal, peanuts, nuts, nut butters (including peanut
butter), spices, dried herbs, milk powder, chocolate and many other
foods. Although Salmonella outbreaks from low-moisture foods are
less common than from foods such as eggs and produce, several such
outbreaks in the last decade have involved hundreds of illnesses
(Ref. 8). The low-moisture foods causing outbreaks included cereal,
raw almonds, dried snacks, spices, and peanut butter (Ref. 8) (Ref.
10). Chocolate also has been a source of outbreaks from Salmonella
spp., although none in the U.S. in recent years (Ref. 8). Dried
dairy products, such as milk and whey, also present a risk of
contamination with Salmonella spp. from the environment (Ref. 11). A
review of FDA recall data from 1970 to 2003 showed there were 21
recalls of spices and herbs contaminated with Salmonella spp. (Ref.
12). Almost half of the 86 primary RFR entries reported in the first
RFR Annual Report due to finding Salmonella spp. were from low-
moisture foods (Ref. 13).
3. Listeria monocytogenes as an Environmental Pathogen
We discuss L. monocytogenes in section II.D.2.a of the preamble
of this document. As discussed in that section, the FDA/FSIS Lm RA
shows that the risk of illness from L. monocytogenes increases with
the number of cells ingested and that there is greater risk of
illness from RTE foods that support growth of L. monocytogenes than
from those that do not (Ref. 14). A key finding of the risk
assessment released by FAO in 2004 was that the models developed
predict that nearly all cases of listeriosis result from the
consumption of high numbers of the pathogen (Ref. 15). Refrigerated
foods present a greater risk from L. monocytogenes because some
refrigerated foods that support growth may be held for an extended
period of time, thus increasing the risk if L. monocytogenes is
present in a food. Growth of L. monocytogenes does not occur if the
food is frozen, but the organism may survive. If a frozen food
contaminated with L. monocytogenes is thawed and held at
temperatures that support growth, e.g., under refrigeration, the
risk of illness from L. monocytogenes in that food increases. As
discussed in section II.D.1 of the preamble of this document,
contamination of RTE food with L. monocytogenes from the environment
is common and, thus, targeted preventive controls to significantly
minimize or prevent L. monocytogenes contamination of RTE foods are
warranted.
4. Environmental Pathogens in the Plant Environment
Environmental pathogens may be introduced into a facility
through raw materials or ingredients, people, or objects (Ref. 8)
(Ref. 9) (Ref. 16) (Ref. 17) (Ref. 18). Once in the facility,
environmental pathogens can be a source of contamination of food.
Environmental pathogens may be transient strains or resident strains
(Ref. 8) (Ref. 9) (Ref. 16). Transient strains are environmental
pathogens that contaminate a site in the facility where they can be
eliminated by normal cleaning and sanitizing (Ref. 16). Transient
strains tend to vary over time within a facility, e.g., they will be
found in different areas and the specific strain will differ.
Resident strains are environmental pathogens that contaminate a site
in the facility that is difficult to clean and sanitize with normal
cleaning and sanitizing procedures and, thus, these strains become
established in what is referred to as a ``niche'' or harborage site
(Ref. 8) (Ref. 9) (Ref. 16) (Ref. 17) (Ref. 18) (Ref. 19). The
finding of the same specific strain multiple times in a facility
often indicates a resident strain.
If a harborage site contains nutrients (i.e., food) and water
and is exposed to a temperature that falls within the growth range
of the environmental pathogen, the pathogen can multiply, which
increases the chance that it will be transferred to other sites
(including food-contact surfaces) and to food. Transfer can occur by
people (e.g., if a person touches the contaminated site and then
touches other objects, or tracks the pathogen from the contamination
site to other sites on shoes), by equipment (e.g., if the pathogen
is picked up by the wheels of a cart or forklift and is transferred
to other locations), by water (e.g., water that contacts the
harborage site is splashed onto other areas, including equipment, or
aerosols containing the pathogen transfer it to other areas) or by
air (dissemination of contaminated dust particles by air handling
systems) (Ref. 8) (Ref. 9) (Ref. 19) (Ref. 17).
[[Page 17145]]
Such transfer mechanisms from harborage sites can result in
intermittent contamination of food-contact surfaces and food over
long periods of time, often with the same strain of the pathogen
(Ref. 8) (Ref. 16) (Ref. 19) (Ref. 20).
5. Contamination of Food With Salmonella spp. From the Plant
Environment
As discussed immediately below, the available data and
information associate insanitary conditions in food facilities with
contamination of a number of foods with the environmental pathogen
Salmonella spp. Such contamination has led to recalls and to
outbreaks of foodborne illness.
In 1998, a breakfast cereal product was implicated in an
outbreak, due to Salmonella Agona, that caused 409 illnesses and one
death in 23 states (Ref. 20) (Ref. 21) (Ref. 22). During the
outbreak investigation, Salmonella was isolated from various
locations in the plant, including the floor, processing equipment,
and the exhaust system of the implicated processing line (Ref. 20).
In 2008, the same Salmonella Agona strain was again implicated in an
outbreak linked to a similar cereal product from the same
manufacturing facility (Ref. 23). In the 2008 outbreak, the same
strain was isolated from patients, cereal and the plant environment
(Ref. 23).
In 2006-2007, a commercial brand peanut butter contaminated with
Salmonella Tennessee caused 715 illnesses and 129 hospitalizations
(Ref. 24). FDA isolated Salmonella Tennessee from 13 unopened jars
of peanut butter with production dates ranging from August 2006 to
January 2007 and from two plant environmental samples (Ref. 25).
During the years 2008 through 2010, there were three large
recalls of foods containing ingredients contaminated with Salmonella
spp. where FDA's investigation identified insanitary conditions at
the facility that manufactured the ingredient and detected
Salmonella spp. in the plant environment (Ref. 26) (Ref. 27) (Ref.
28) (Ref. 29) (Ref. 30) (Ref. 31) (Ref. 32) (Ref. 33) (Ref. 34). In
2008-2009, an outbreak was linked to Salmonella Typhimurium in
peanut butter and peanut paste (Ref. 28) (Ref. 29) (Ref. 32). This
outbreak resulted in an estimated 714 illnesses, 166
hospitalizations, and 9 deaths (Ref. 29). Implicated foods included
contaminated peanut butter consumed at institutional settings and
crackers made with the contaminated peanut butter as an ingredient
(Ref. 28) (Ref. 29). Inspections conducted by FDA at the two
implicated ingredient manufacturing facilities (which shared
ingredients) revealed lack of controls to prevent product
contamination from pests, from an insanitary air-circulation system,
from insanitary food-contact surfaces, and from the processing
environment (Ref. 26) (Ref. 30) (Ref. 31). Several strains of
Salmonella spp. were found in multiple products and in the plant
environment (Ref. 30). This outbreak led to the recall of more than
3900 products containing peanut-derived ingredients (Ref. 35).
In 2009, USDA detected Salmonella spp. in a powdered dairy shake
and FDA began an investigation of the suppliers of ingredients used
to manufacture the product. The inspection of the supplier of one of
the ingredients uncovered insanitary conditions that resulted in the
recall of multiple ingredients manufactured by that supplier,
including instant nonfat dried milk and whey proteins, produced over
a 2-year period (Ref. 33). During its investigation of the
supplier's facility, FDA identified several strains of Salmonella
spp. on food-contact and non-food-contact surfaces and in other
areas of the plant environment, as well as a number of sanitation
deficiencies (Ref. 34).
In 2010, FDA received a report through the RFR of Salmonella
contamination of hydrolyzed vegetable proteins that a company
purchased as an ingredient. Both the company that submitted the
report and FDA found multiple Salmonella-positive samples collected
from the plant environment, including food-contact surfaces. FDA
found numerous sanitation deficiencies during its inspection of the
production facility. There were no reports of illness associated
with the contamination, but multiple product recalls resulted (Ref.
27).
6. Contamination of Food with L. monocytogenes From the Plant
Environment
As discussed immediately below, the available data and
information associate insanitary conditions in food facilities with
contamination of a number of foods with the environmental pathogen
L. monocytogenes. Such contamination has led to recalls and to
outbreaks of foodborne illness.
Between October 2008 and March 2009, eight cases of listeriosis
from five states were linked to Mexican-style cheese that was likely
contaminated post-pasteurization (Ref. 36). The outbreak strain was
isolated from product and from a vat gasket in a post-pasteurization
section of the processing line.
In October 2010, the Texas Department of State Health Services
ordered a fresh-cut produce facility to stop processing after
laboratory tests of chopped celery indicated the presence of L.
monocytogenes (Ref. 37). The testing was done as part of an
investigation of 10 cases of listeriosis, six of which were linked
to chopped celery from the facility. Texas Department of State
Health Services and FDA inspectors found sanitation deficiencies at
the plant (Ref. 37) (Ref. 38) and suggested that the L.
monocytogenes in the chopped celery may have contaminated other
produce. FDA laboratory testing found L. monocytogenes in multiple
locations in the plant environment, including on food-contact
surfaces; the DNA fingerprint of the L. monocytogenes in the FDA
samples matched the DNA fingerprint of the clinical cases reported
by the Texas Department of State Health Services (Ref. 39).
In 2011, an outbreak of listeriosis from cantaloupes was
attributed to insanitary conditions at a facility that washed,
packed, cooled, and stored intact cantaloupes (Ref. 40) (Ref. 41).
The outbreak appears to have occurred due to a combination of
factors, including pooled water on the floor of the facility (which
was also difficult to clean), poorly designed equipment (not easily
cleaned and sanitized) that was previously used for a different
commodity, no pre-cool step, a truck parked near the packing area
that had visited a cattle operation, and possible low level
contamination from the growing/harvesting operation (Ref. 40).
There have been several outbreaks in which meat or poultry
products produced in FSIS-inspected establishments were contaminated
with L. monocytogenes from the plant environment (Ref. 42), and much
of our understanding of sources of L. monocytogenes in the plant
environment, as well as appropriate ways to control this organism,
has come from the efforts of FSIS and the meat and poultry industry
to control this hazard in FSIS-inspected establishments (Ref. 18).
For example, harborage sites such as hollow rollers, rubber seals,
close-fitting metal-to-metal spaces in equipment such as slicers,
and on-off switches of equipment were identified in meat and poultry
establishments. The increased risk of contamination resulting from
construction, and the importance of control of traffic and water in
the RTE area also became widely known as a result of investigations
at meat and poultry establishments (Ref. 17) (Ref. 18).
Outbreaks of listeriosis resulting from environmental
contamination have also occurred in other countries. For example, an
outbreak of listeriosis in Finland in 1999 was associated with
butter (Ref. 43). The outbreak strain was isolated from the
manufacturing facility, including from the packaging machine and the
floor (Ref. 43). An outbreak of listeriosis in 2009 in Austria and
Germany was associated with acid curd cheese; the outbreak strain
was found in the production facility (Ref. 44).
Many foods without a known association with illnesses have been
recalled due to the presence of L. monocytogenes (Ref. 45) (Ref. 46)
(Ref. 47) (Ref. 48). There is also an extensive body of literature
on isolation of L. monocytogenes in the food processing environment.
Information on the environment as a source of Listeria has been
available for many years. For example, in a 1989 study involving 6
different types of food plants (frozen food, fluid dairy, cheese,
ice cream, potato processing, and dry food), drains, floors,
standing water, food residues, and food-contact surfaces were found
to be positive (Ref. 49). No finished foods were tested, but the
authors concluded that food production environments could be the
source of contamination for foods that have received listericidal
treatments and that measures should be taken to prevent survival and
growth of these organisms in food environments (Ref. 49).
Listeria testing in 62 dairy facilities during 1987-1988
(including facilities producing fluid milk, frozen product, butter,
processed cheese, natural cheese and dry products) found Listeria in
a variety of locations, including packaging equipment, conveyors,
coolers, drains and floors (Ref. 50). Listeria was detected more
frequently in wet locations, including drains, conveyors and floors
(Ref. 50). Pritchard and co-workers also examined 21 dairy
processing environments for Listeria and found 80 of 378 sites
positive for Listeria spp. (Ref. 51). Sites positive for L.
monocytogenes included holding tanks, table tops, conveyor/chain
systems, a milk filler and a brine pre-filter machine (Ref. 51).
The packaging machine was found to be the main problem with L.
monocytogenes
[[Page 17146]]
that persisted in an ice cream plant in Finland for several years
and occasionally contaminated finished product (Ref. 52). A
volumetric doser was found to be the source of L. monocytogenes in
sauces produced in a fresh sauce production plant in Italy (Ref.
53), and slicers and conveyor belts were found to contribute to
contamination of sandwiches in a Swiss sandwich producing plant
(Ref. 54). L. monocytogenes also has been found on tables, water
hoses, air guns, floors, gloves, drains and a bread-feeding machine
(Ref. 54).
Some of the available data and information about the potential
presence of the environmental pathogen L. monocytogenes comes from
studies conducted to detect the presence of Listeria spp. in lieu of
L. monocytogenes. Listeria spp. are ``indicators'' of the potential
presence of L. monocytogenes. (See section I.E of this Appendix for
a discussion of indicator organisms). A study conducted over a 4-
year time period on the prevalence of L. monocytogenes on produce
and in the plant environment in a large produce processing plant in
Poland demonstrated that the indicator organism Listeria spp., and
the environmental pathogen L. monocytogenes, could be isolated from
conveyor belts after blanching and from freezing tunnels (Ref. 55).
Studies in a vegetable processing plant in Spain found the indicator
organism L. innocua (commonly found when the species of Listeria
spp. are determined) in frozen RTE vegetables and in the plant
environment, e.g., washing tunnels, conveyor belts and floors (Ref.
56). L. innocua was more prevalent than L. monocytogenes in the
frozen RTE vegetables and in the plant environment. In both of these
examples, the presence of an ``indicator organism'' (either Listeria
spp. or L. innocua) demonstrated that insanitary conditions existed
that were conducive to the presence and harborage of L.
monocytogenes.
E. Role of Environmental Monitoring in Verifying the Implementation
and Effectiveness of Sanitation Controls in Significantly
Minimizing or Preventing the Potential for an Environmental
Pathogen to Contaminate Food
1. Purpose of Environmental Monitoring
Appropriate sanitation controls can minimize the presence of
environmental pathogens in the plant and the transfer of
environmental pathogens to food-contact surfaces and to food (Ref.
16). The purpose of monitoring for environmental pathogens in
facilities where food is manufactured, processed, packed or held is
to verify the implementation and effectiveness of sanitation
controls intended to significantly minimize or prevent the potential
for an environmental pathogen to contaminate food. In so doing,
environmental monitoring can find sources of environmental pathogens
that remain in the facility after routine cleaning and sanitizing
(particularly strains that may have become established in the
facility as resident strains) so that the environmental pathogens
can be eliminated by appropriate corrective actions (e.g.,
intensified cleaning and sanitizing, sometimes involving equipment
disassembly). Pritchard et al. noted that daily cleaning and
sanitizing appeared to be effective in eliminating transient
contaminants from equipment and concluded that greater emphasis
needs to be placed on cleaning and sanitizing the plant environment
(Ref. 51). A robust environmental monitoring program for
environmental pathogens can detect these strains and enables the
facility to eliminate them from the environment which can prevent
contamination of food with these pathogens and, thus, prevent
foodborne illnesses (Ref. 57) (Ref. 17) (Ref. 18) (Ref. 58) (Ref.
59). In the situations described in sections I.D.5 and I.D.6 of this
Appendix, such a program for the environmental pathogens Salmonella
spp. and L. monocytogenes might have allowed the facility to detect
a problem before product contamination occurred, thereby preventing
an outbreak, recall, or both, or minimizing the amount of product
affected by a recall. Studies of environmental pathogens have
clearly demonstrated that environmental monitoring can identify the
presence of situations that can lead to contamination of food and
allow actions to be taken to prevent such contamination (Ref. 51)
(Ref. 60).
2. Indicator Organisms
The term ``indicator organism'' can have different meanings,
depending on the purpose of using an indicator organism. As
discussed in the scientific literature, the term ``indicator
organism'' means a microorganism or group of microorganisms that is
indicative that (1) a food has been exposed to conditions that pose
an increased risk for contamination of the food with a pathogen or
(2) a food has been exposed to conditions under which a pathogen can
increase in numbers (Ref. 61). This definition in the scientific
literature is consistent with a definition of indicator organism
established by NACMCF as one that indicates a state or condition and
an index organism as one for which the concentration or frequency
correlates with the concentration or frequency of another
microorganism of concern (Ref. 62). FDA considers the NACMCF
definition of an indicator organism to be an appropriate working
definition for the purpose of this document.
The use of ``indicator organisms'' as a verification of hygiene
measures in facilities is common practice (Ref. 63). For example, it
is common practice to use the presence of generic (nonpathogenic) E.
coli in a food processing plant as an indication of whether food was
prepared, packed, or held under insanitary conditions, without
considering whether the insanitary conditions reflect a specific
pathogen, such as E. coli O157:H7 or Salmonella spp. However, such
use of an indicator organism is distinct from the use of indicator
organisms as discussed in the remainder of this document--i.e., for
the specific purpose of monitoring for the presence of environmental
pathogens.
Environmental monitoring for environmental pathogens can be
conducted by testing for the specific pathogenic microorganism
(e.g., Salmonella spp.) or by testing for an ``indicator organism.''
The presence of an indicator organism indicates conditions in which
the environmental pathogen may be present. An organism is useful as
an indicator organism if there is sufficient association of
conditions that could result in the presence of the indicator
organism and conditions that could result in the pathogen such that
there can be confidence that the pathogen would not be present if
the indicator is not present. Attributes that provide scientific
support for use of an indicator organism in lieu of a specific
pathogen include:
Similar survival and growth characteristics;
A shared common source for both organisms; and
A direct relationship between the state or condition
that contributes to the presence of pathogen and the indicator
organism (Ref. 62).
The presence of an indicator organism in the plant environment,
including on a food-contact surface, does not necessarily mean that
an environmental pathogen is in the plant or in a food produced
using that food-contact surface--the indicator may be present but
the pathogen may be absent. Pritchard et al., in their study on the
presence of Listeria in dairy plant environments, concluded that,
because the level of contamination was higher in environmental
samples than in equipment samples, environmental contamination with
Listeria does not necessarily translate into contamination of
equipment in the plant (Ref. 51).
Typically, a facility that finds an indicator organism during
environmental monitoring conducts microbial testing of surrounding
surfaces and areas to determine the potential source of the
contamination, cleans and sanitizes the contaminated surfaces and
areas, and conducts additional microbial testing to determine
whether the contamination has been eliminated. If the indicator
organism is found on retest, the facility generally takes more
aggressive corrective actions (e.g., more intensified cleaning and
sanitizing, including dismantling equipment, scrubbing surfaces, and
heat-treating equipment parts) (Ref. 17). In general, whether a
facility takes subsequent steps to determine an indicator organism
detected on a food-contact surface is actually the environmental
pathogen depends, in part, on the risk of foodborne illness if the
food being produced on a food-contact surface that has tested
positive for an indicator organism were to be contaminated. For
example, the risk of listeriosis is greater if the food supports
growth of L. monocytogenes. In some cases, a facility simply assumes
that a food produced using a food-contact surface that is
contaminated with an indicator organism is contaminated with the
environmental pathogen and takes corrective action to either
reprocess it or divert it to a use that would not present a food
safety concern.
3. Environmental Monitoring for L. monocytogenes and the Use of an
Indicator Organism
Tests for the indicator organism Listeria spp. detect multiple
species of Listeria, including the pathogen L. monocytogenes. There
is Federal precedent for the use of Listeria spp. as an appropriate
indicator organism for L. monocytogenes. FSIS has established
regulations requiring FSIS-regulated establishments that produce RTE
[[Page 17147]]
meat or poultry products exposed to the processing environment after
a lethality procedure (e.g., cooking) to prevent product
adulteration by L. monocytogenes.
FSIS has issued guidelines (FSIS Compliance Guideline for
Controlling Listeria monocytogenes in Post-lethality Exposed Ready-
to-Eat Meat and Poultry Products) (hereinafter the FSIS Listeria
Compliance Guideline) to help FSIS-regulated establishments that
produce RTE meat or poultry products exposed to the processing
environment after a lethality procedure comply with the requirements
of 9 CFR part 430 (Ref. 64). Under the FSIS Listeria Compliance
Guideline, FSIS-regulated establishments may establish an
environmental monitoring program for Listeria spp. rather than for
the pathogen, L. monocytogenes.
In general, under the FSIS Listeria Compliance Guideline, an
FSIS-regulated establishment that receives a positive test result
for an indicator organism on a food-contact surface:
Takes corrective action (i.e., intensify the cleaning
and sanitizing of the affected food-contact surface);
Retests the affected food-contact surface; and
Takes additional corrective action (intensified each
time the test is positive for the indicator organism) and conducts
additional testing until the affected food-contact surface is
negative for the indicator organism.
Some segments of the food industry subject to regulation by FDA
have adopted the principles, described in the FSIS Listeria
Compliance Guideline, for corrective actions after a finding of
Listeria spp. on food-contact surfaces in the plant. For example, in
response to a request for comments on a draft guidance document
directed to control of L. monocytogenes in refrigerated or frozen
ready-to-eat foods, we received letters describing programs similar
to the program in the FSIS Listeria Compliance Guideline, using
Listeria spp. as an indicator organism during environmental
monitoring for L. monocytogenes (Ref. 65) (Ref. 66) (Ref. 67) (Ref.
68). In addition, as discussed in section II.A.1 of the preamble of
this document, a key finding of the CGMP Working Group Report was
the importance of updating CGMP requirements to require a written
environmental pathogen control program for food processors that
produce RTE foods that support the growth of L. monocytogenes.
Written comments from the food industry supported such a control
program (Ref. 69). Thus, the importance of controlling L.
monocytogenes in the environment of RTE food production facilities
and using environmental monitoring to detect the presence of L.
monocytogenes or Listeria spp. (as an indicator organism for L.
monocytogenes) has been well-established.
FDA's current thinking is that Listeria spp. is an appropriate
indicator organism for L. monocytogenes, because tests for Listeria
spp. will detect multiple species of Listeria, including L.
monocytogenes, and because the available information supports a
conclusion that modern sanitation programs, which incorporate
environmental monitoring for Listeria spp., have public health
benefits.
4. Environmental Monitoring for Salmonella spp. and the Use of an
Indicator Organism
Salmonella spp. is a member of the family Enterobacteriaceae,
and thus there is some relationship between the presence of
Salmonella spp. and the presence of Enterobacteriaceae. There are
few studies that have investigated the use of organisms such as
Enterobacteriaceae or other members of the family
Enterobacteriaceae, such as E. coli, to serve as an indicator
organism for Salmonella spp. in the environment. The European Food
Safety Agency (EFSA) evaluated whether environmental monitoring for
Enterobacteriaceae as an indicator organism for Salmonella spp. (or
for Cronobacter spp.) could be useful. Although EFSA's focus was on
the utility of Enterobacteriaceae as an indicator organism in the
production of a single product--i.e., powdered infant formula--their
analysis may be relevant to the utility of Enterobacteriaceae as an
indicator organism in other dried foods. EFSA concluded that,
although there are insufficient data to establish a correlation
between the presence of Enterobacteriaceae and Salmonella spp. in
powdered infant formula because Salmonella spp. is so rarely
present, monitoring for Enterobacteriaceae in the product
environment can be used to confirm the application of GMPs (Ref.
70). ICMSF also considered the utility of environmental monitoring
for Enterobacteriaceae as an indicator organism for Salmonella spp.
ICMSF indicates that, for powdered infant formula manufacturing, low
levels of Enterobacteriaceae do not guarantee the absence of
Salmonella spp. (Ref. 71) and recommends testing directly for the
pathogen, as well as for Enterobacteriaceae. FDA agrees with EFSA
and ICMSF that there are insufficient data to establish a
correlation between the presence of Enterobacteriaceae and
Salmonella spp. during the production of powdered infant formula;
FDA is not aware of any information supporting the use of an
indicator organism for the purpose of environmental monitoring for
Salmonella spp. during the production of other foods, particularly
dried foods.
ICMSF recommends testing for Salmonella spp. in the environment
for a number of other products, e.g., baked dough products (Ref.
72), dry spices receiving a kill step (Ref. 73), dried cereal
products (Ref. 74), nuts (Ref. 75), cocoa powder, chocolate and
confectionary (Ref. 76), and dried dairy products (Ref. 77). For
most of these products ICMSF also recommends testing the environment
for Enterobacteriaceae as a hygiene indicator, but not in lieu of
the environmental pathogen Salmonella spp. Likewise, food industry
guidance for low-moisture foods recommends testing for Salmonella
spp. in the environment (Ref. 59). FDA's current thinking is that
there is no currently available indicator organism for Salmonella
spp. We request data, information, and other comment bearing on
whether there is a currently available indicator organism for
Salmonella spp. that could be used for environmental monitoring.
5. Environmental Monitoring Procedures
The procedures associated with an environmental monitoring
program generally include the collection of environmental samples at
locations within the facility and testing the samples for the
presence of an environmental pathogen or indicator organism. One
approach to defining sampling locations is to divide the facility
into zones based on the risk with respect to contamination of
product. A common industry practice is to use four zones (Ref. 16)
(Ref. 59):
Zone 1 consists of food-contact surfaces;
Zone 2 consists of non-food-contact surfaces in close
proximity to food and food-contact surfaces;
Zone 3 consists of more remote non-food-contact
surfaces that are in the process area and could lead to
contamination of zones 1 and 2; and
Zone 4 consists of non-food-contact surfaces, outside
of the processing area, from which environmental pathogens can be
introduced into the processing environment.
Generally the number of samples and frequency of testing is
higher in zones 1 and 2 because of the greater risk of food
contamination if the environmental pathogen is detected in these
zones. Information on appropriate locations for sampling within
these zones can be found in the literature (Ref. 11) (Ref. 17) (Ref.
50) (Ref. 51) (Ref. 59). Facilities should become familiar with
locations in which environmental pathogens have been found in other
facilities and use this information in selecting sites to sample.
Examples of appropriate food-contact surfaces that could be
monitored include hoppers, bins, conveyors, tables, slicers,
blenders, knives and scrapers. Testing food-contact surfaces for
Listeria spp. is a commonly recommended verification measure for
facilities producing refrigerated RTE foods (Ref. 57) (Ref. 16)
(Ref. 17). Although some literature suggests that routine
environmental monitoring for Salmonella spp. in low-moisture food
environments would not normally target food-contact surfaces (Ref.
59), the data (discussed in the preamble of this document) available
from investigations of food facilities following outbreaks, recalls,
or reports to the RFR warrant including food-contact surfaces in a
routine environmental testing program for Salmonella spp. However, a
routine environmental monitoring program for Salmonella spp. may not
contain the same level of food-contact surface testing (including
the frequency of testing and number of samples collected) as a
routine environmental monitoring program for Listeria, because the
same benefits may not be achieved. For example:
L. monocytogenes is usually the environmental pathogen
of concern for most wet RTE food production environments. It is
important to sample areas where the organisms are likely to be
present in relatively high numbers. L. monocytogenes frequently
establishes itself in a harborage site on equipment and grows
(increases in number) there, where both food and moisture are
available. L. monocytogenes organisms work their way out of the
harborage site during production and contaminate food.
Salmonella spp. is usually the environmental pathogen
of concern for most dry (e.g., low-moisture) RTE food
[[Page 17148]]
environments. Equipment used in the production of dry products is
rarely wet and, thus, there is no moisture to allow growth of
Salmonella spp. As a result, Salmonella harborage sites are less
likely to be found on equipment and are more likely to be found in
the environment in locations where food particles lodge and escape a
dry cleaning process. When these locations get wet, the Salmonella
spp. grows and contaminates other areas of the facility, eventually
contaminating food-contact surfaces and food. Nevertheless, sampling
food-contact surfaces (e.g., filler hoppers, conveyors, valves,
sifter cuffs) can be useful, as can sampling residues such as sifter
tailings and product scrapings.
Examples of appropriate non-food-contact surfaces that could be
monitored include exteriors of equipment, equipment supports,
control panels, door handles, floors, drains, refrigeration units,
ducts, overhead structures, cleaning tools, motor housings and
vacuum canisters. Standing water in production areas and areas that
have become wet and then have dried are also appropriate places to
monitor. Testing non-food-contact surfaces for L. monocytogenes or
Listeria spp. is a commonly recommended verification measure for
facilities producing refrigerated or frozen RTE foods (Ref. 57)
(Ref. 16) (Ref. 17) and can detect L. monocytogenes that is brought
into the plant by people or objects. Corrective actions can prevent
transferring the organisms to a food-contact surface (where they can
contaminate food) or from establishing a harborage that can serve as
a source of contamination. Recommendations for routine environmental
monitoring for Salmonella spp. in low moisture food environments
generally target non-food-contact surfaces because equipment used in
the production of low-moisture foods where Salmonella spp. is the
environmental pathogen of concern does not have the moisture to
allow Salmonella spp. to grow and, thus, sampling non-food-contact
surfaces for Salmonella spp. may be more effective in finding the
organism than sampling food-contact surfaces. Scrapings or residues
that accumulate under or above equipment are more useful samples
than sponges or swabs of food-contact surfaces (Ref. 76).
As discussed in section I.E.2 of this Appendix with respect to
indicator organisms, a facility that finds an indicator organism or
an environmental pathogen during environmental monitoring typically
conducts microbial testing of surrounding surfaces and areas to
determine the potential source of the contamination, cleans and
sanitizes the contaminated surfaces and areas, and conducts
additional microbial testing to determine whether the contamination
has been eliminated. If the organism is found on retest, the
facility generally takes more aggressive corrective actions (e.g.,
more intensified cleaning and sanitizing, including dismantling
equipment, scrubbing surfaces, and heat-treating equipment parts)
(Ref. 17).
The adequacy of a corrective action in response to environmental
monitoring depends in part on the following factors related to the
risk presented in a particular situation:
Whether the environmental contamination is on a food-
contact surface or a non-food-contact surface;
The proximity of a contaminated non-food-contact
surface to one or more food-contact surfaces;
Whether there have been previous positives on the
specific food-contact surface or non-food-contact surface or in the
same area; and
The environmental monitoring strategy for the type of
food, and whether the food supports growth of the environmental
pathogen (see the discussion of the relevance of whether a food
supports the growth of an environmental pathogen in section I.D.4 of
this Appendix).
If an environmental pathogen or an appropriate indicator
organism (the test organism) is detected in the environment,
corrective actions are taken to eliminate the organism, including
finding a harborage site if one exists (Ref. 17) (Ref. 18) (Ref.
59). Otherwise, the presence of the environmental pathogen could
result in contamination of food-contact surfaces or food. The
presence of the indicator organism suggests that conditions exist in
which the environmental pathogen may be present and could result in
contamination of food-contact surfaces or food. Corrective actions
are taken for every finding of an environmental pathogen or
indicator organism in the environment to prevent contamination of
food-contact surfaces or food.
Sampling and microbial testing from surfaces surrounding the
area where the test organism was found are necessary to determine
whether the test organism is more widely distributed than on the
original surface where it was found and to help find the source of
contamination if other sites are involved. Cleaning and sanitizing
the contaminated surfaces and surrounding areas are necessary to
eliminate the test organism that was found there. Additional
sampling and microbial testing are necessary to determine the
efficacy of cleaning and sanitizing. For example, detection of the
test organism after cleaning and sanitizing indicates that the
initial cleaning was not effective, and additional, more intensified
cleaning and sanitizing, or other actions may be needed, including
dismantling equipment, scrubbing surfaces, and heat-treating
equipment parts (Ref. 17). Examples of additional corrective actions
that could be taken include reinforcing employee hygiene practices
and traffic patterns; repairing damaged floors; eliminating damp
insulation, water leaks, and sources of standing water; replacing
equipment parts that can become harborage sites (e.g., hollow
conveyor rollers and equipment framework), and repairing roof leaks
(Ref. 17) (Ref. 59). The types of corrective actions would depend on
the type of food, the facility and the environmental pathogen.
The finding of a test organism on a food-contact surface usually
represents transient contamination rather than a harborage site
(Ref. 18). However, finding the test organism on multiple surfaces
in the same area, or continuing to find the test organism after
cleaning and sanitizing the surfaces where it was found, suggests a
harborage site for the test organism. Mapping the location of
contamination sites, whether the harborage site is on equipment or
in the environment, can help locate the source of the harborage site
or identify additional locations to sample (Ref. 59).
The types of facilities that may conduct environmental
monitoring and that could implement corrective actions on finding
the test organism in the facility are quite diverse, and include
facilities producing low-moisture products such as cereals,
chocolate and dried milk powders and facilities producing a variety
of RTE refrigerated products such as deli salads, cheeses and bagged
salads. The number of sites appropriate for testing and the
applicable cleaning and sanitizing procedures would depend on the
facility and the equipment.
Corrective actions may involve investigative procedures when the
initial corrective actions have not been successful in eliminating
the environmental pathogen or indicator organism. One example of an
investigative procedure is taking samples from food-contact surfaces
and/or product from the processing line at multiple times during the
day while the equipment is operating and producing product (Ref.
17). Another example of an investigative procedure is conducting
molecular strain typing such as pulsed-field gel electrophoresis
(PFGE), ribotyping, or polymerase chain reaction (PCR) analysis to
determine if particular strains are persistent in the environment
(Ref. 19) (Ref. 78) (Ref. 54) (Ref. 52) (Ref. 53) (Ref. 79).
Molecular strain typing can indicate that strains isolated at
different points in time have the same molecular ``fingerprint,''
suggesting a common source, and perhaps a harborage site, that has
not been detected based on the results of routine environmental
monitoring (Ref. 52) (Ref. 53). Molecular strain typing can also be
used when trying to determine if a specific ingredient is the source
of contamination (Ref. 78).
If environmental monitoring identifies the presence of an
environmental pathogen or appropriate indicator organism, the
facility may conduct finished product testing. As discussed in
section I.F of this Appendix, there are shortcomings for
microbiological testing of food for process control purposes.
Testing cannot ensure the absence of a hazard, particularly when the
hazard is present at very low levels and is not uniformly
distributed. If an environmental pathogen is detected on a food-
contact surface, finished product testing would be appropriate only
to confirm actual contamination or assess the extent of
contamination, because negative findings from product testing could
not adequately assure that the environmental pathogen is not present
in food exposed to the food-contact surface. If a facility detects
an environmental pathogen on a food-contact surface, the facility
should presume that the environmental pathogen is in the food.
Finished product testing could be appropriate if an
environmental pathogen is detected on a non-food-contact surface,
such as on the exterior of equipment, on a floor or in a drain. The
potential for food to be contaminated directly from contamination in
[[Page 17149]]
or on a non-food-contact surface is generally low, but transfer from
non-food-contact surfaces to food-contact surfaces can occur.
Finished product testing can provide useful information on the
overall risk of a food when pathogens have been detected in the
environment. In general, finished product testing is most
appropriate when an indicator organism, rather than an environmental
pathogen, is detected on a food-contact surface.
The results of finished product testing can be used in
combination with the results of environmental monitoring and
corrective actions to help ensure that the food released into
commerce is not adulterated. For example, if a facility with an
aggressive environmental monitoring program detects an indicator
organism on a food-contact surface, it may use information such as
the following in determining whether to release product into
commerce:
The number and location of positive sample findings,
including from the original sampling and from additional/follow-up
testing of areas surrounding the site of the original finding;
The root cause analysis of the source of the
contamination;
Information on the efficacy of the facility's
corrective actions (including the results of additional follow-up
sampling);
Information obtained from any finished product testing,
taking into consideration the statistical confidence associated with
the results.
F. The Role of Finished Product Testing in Verifying the
Implementation and Effectiveness of Preventive Controls
The utility of finished product testing for verification depends
on many factors that industry currently considers in determining
whether finished product testing is an appropriate approach to
reducing the risk that contaminated food would reach the consumer
and cause foodborne illness. The first such consideration is the
nature of the hazard and whether there is evidence of adverse health
consequences from that hazard in the food being produced or in a
similar food. If the hazard were to be present in the food, how
likely is it that illness will occur and how serious would the
consequences be? The more likely and severe the illness, the greater
the frequency of conducting verification testing. For example,
Salmonella spp. is a hazard that if consumed could cause serious
illness, particularly in children and the elderly. In contrast, in
situations where unlawful pesticide residues are considered
reasonably likely to occur, the presence of a pesticide residue that
is not approved for a specific commodity but that is within the
tolerance approved for other commodities, while deemed unsafe as a
matter of law, may not actually result in illness. Thus, a firm is
more likely to conduct finished product testing to verify Salmonella
spp. control than to verify control of pesticides.
Another consideration in determining whether finished product
testing is appropriate is the intended consumer of the food. The
greater the sensitivity of the intended consumer (as would be the
case, for example, for a medical food provided to hospitalized
adults), the greater the likelihood that finished product testing
would be used as a verification activity.
Another consideration in determining whether finished product
testing is appropriate is the impact of the food on the contaminant.
For example, depending on the food, pathogens may survive in food,
increase in number, or die off. Finished product testing generally
is not conducted if pathogens that may be in a food would die off in
a relatively short period of time (e.g., before the food reaches the
consumer). For example, many salad dressings have antimicrobial
properties, including low pH, high acidity, and preservatives, that
are lethal for pathogens such as Salmonella spp. or E. coli O157:H7.
If a facility has validated the lethality of the formulation of the
salad dressing, the facility is unlikely to conduct finished product
testing for pathogens such as Salmonella spp. or E. coli O157:H7, as
this would not be an effective use of resources, particularly if
proper formulation of the food is verified during production. In
contrast, verification testing is more likely in food where
pathogens can survive in a food, particularly where pathogens may
grow in a food.
Another consideration in determining whether finished product
testing is appropriate is the intended use of the food. For example,
consumers cook many foods, e.g., dried pasta, cake mixes, and most
frozen vegetables, thereby reducing pathogens. A facility should not
rely on the consumer to eliminate hazards that can be prevented.
However, there is little benefit in testing a food that is normally
consumed following a step that can be relied on to inactivate the
hazard. It is important to validate that the instructions provided
to the consumer adequately reduce the pathogen of concern. It is
also important to understand the customary use of the food, which
may include uses that do not include the hazard reduction step. For
example, dried soup mixes may be mixed with sour cream to make a
dip, without the pathogen inactivation step that occurs when boiling
the soup mix with water. If Salmonella spp. may be present in an
ingredient for the soup mix, e.g., dried parsley or black pepper,
and neither the supplier nor the facility treats the ingredient or
the soup mix in a way that significantly reduces Salmonella spp.,
then finished product testing for Salmonella spp. would be
warranted. Likewise, frozen peas and corn may be added to fresh
salads, deli-type salads, or salsas without a pathogen inactivation
step; finished product testing for L. monocytogenes could be
warranted for these foods where this is a likely use.
Another consideration in determining whether finished product
testing is appropriate is the type of controls the supplier has
implemented to minimize the potential for the hazard to be present,
e.g., whether the supplier uses a kill step for a pathogen or has
other programs in place that will adequately reduce the hazard. A
facility generally is more likely to conduct finished product
testing when the supplier does not have a program that can ensure
the hazard has been adequately reduced in the ingredient supplied.
Another consideration is the verification procedures that are in
place at the supplier and at the receiving facility. If the supplier
has a well-executed control program, including a supplier approval
and verification program that has been verified through audits to
adequately reduce the hazard, the receiving facility performs
periodic verification testing of the ingredient provided by the
supplier, and the supplier has a good compliance history, the
frequency of finished product verification testing by the receiving
facility is low, particularly if the receiving facility has a
process that further reduces the hazard. However, if the ingredient
is associated with a hazard and the processes used by the supplier
and the receiving facility will not significantly minimize it, or if
a facility is using a new supplier, the frequency of finished
product verification testing increases.
One of the most important considerations in determining whether
finished product testing is appropriate is the effect of processing
on the hazard. The frequency of finished product testing generally
is low when a manufacturing process significantly minimize the
hazard (e.g., a 5-log reduction of a pathogen) and procedures are in
place to prevent recontamination after that process; the frequency
of finished product testing increases when a manufacturing process
does not significantly minimize the hazard (e.g., 1- or 2-log
reduction of a pathogen). For example, testing is not common for
bagged spinach that is irradiated to provide a 5-log reduction of
Salmonella spp. and E. coli O157:H7; finished product verification
testing would be more common if the only pathogen reduction step is
washing the spinach leaves in chlorinated water. Likewise, FDA noted
in the preamble to the juice HACCP regulation that it was not
requiring end product verification testing for juice treated to
achieve a 5-log reduction in a target pathogen because the post-
treatment level of microorganisms would be too low to be detected
using reasonable sampling and analytical methods (68 FR 6138 at
6174).
Another important consideration in determining whether finished
product testing is appropriate is whether a hazard can be
reintroduced into a food that has been treated to significantly
minimize the hazard, either through exposure to the environment or
by the addition of an ingredient after a treatment to significantly
minimize a hazard. For example, verification testing is not common
if a lethal treatment for a pathogen is given to food in its final
package (such as a marinara sauce heated in the jar or hot-filled
into the jar) but would be more common if food exposed to the
environment, such as a cold gazpacho filled into a container.
Likewise, verification testing generally is more frequent for foods
given significant handling before packaging, regardless of whether
they have previously received a treatment that would significantly
minimize a hazard, if they will be consumed without a treatment
lethal for pathogens that can be introduced during handling (e.g.,
L. monocytogenes or Salmonella spp. from the environment; pathogens
such as Staphylococcus aureus or Salmonella spp. from food
handlers). Verification testing also
[[Page 17150]]
would be more frequent if an ingredient that has potential to be
contaminated with a pathogen is added to a food that was previously
treated to significantly minimize a hazard (e.g., adding seasonings
to chips or crackers after frying or baking) than if all ingredients
are added before the treatment.
In assessing whether to conduct verification testing and
determine the frequency of that testing, a facility generally
considers the impact of all the preventive control measures applied
in producing the food, because multiple control measures provide
greater assurance that a hazard is being controlled. For example,
the frequency or finished product verification testing generally
could be lower for a food that is subject to supplier controls that
include audits and certificates of analysis (COAs); that contains
ingredients that have been subjected to ingredient testing; that is
produced under well-implemented sanitation controls that are
verified through a robust environmental monitoring program; and that
is treated using a validated process that significantly minimizes
the hazard than for a food that is not subject to all these
controls. Finished product testing generally is more frequent during
initial production cycles until there is an accumulation of
historical data (e.g., finished product test results that are
negative for the hazard) to confirm the adequacy of preventive
controls. Once this history has been established, the frequency of
testing generally is reduced to that needed to provide ongoing
assurance that the preventive controls continue to be effective and
to signal a possible loss of control, as discussed further
immediately below.
There are well-known shortcomings of product testing, especially
microbiological testing, for process control purposes, and it is
generally recognized that testing cannot ensure the absence of a
hazard, particularly when the hazard is present at very low levels
and is not uniformly distributed (Ref. 61) (Ref. 80)). Moreover, the
number of samples used for routine testing often is statistically
inadequate to provide confidence in the safety of an individual lot
in the absence of additional information about adherence to
validated control measures. This is illustrated below for Salmonella
spp.
FDA's Investigations Operations Manual (IOM) (Ref. 81) and
Bacteriological Analytical Manual, BAM, (Ref. 82) provide sampling
plans to determine the presence of Salmonella in processed foods
intended for human consumption. The stringency of the sampling plan
is based on the category of the food. Category III foods are those
that would normally be subject to a process lethal to Salmonella
spp. between the time of sampling and consumption (e.g., macaroni
and noodle products, frozen and dried vegetables, frozen dinners,
food chemicals). Category II foods are those that would not normally
be subject to a process lethal to Salmonella spp. between the time
of sampling and consumption (e.g., fluid milk products, cheeses, nut
products, spices, chocolate, prepared salads, ready-to-eat
sandwiches). Category I foods are Category II foods intended for
consumption by the aged, the infirm, and infants (e.g., foods
produced for a hospital). FDA takes 15 samples for Category III
foods, 30 for Category II foods, and 60 for Category I foods and
tests a 25 g subsample (analytical unit) from each sample. To reduce
the analytical workload, the analytical units may be composited
(Ref. 83), with the maximum size of a composite unit being 375 g (15
analytical units). This composite is tested in its entirety for
Salmonella spp. The probability of detecting Salmonella spp. for
various contamination rates under the three IOM Salmonella sampling
plans is shown in Table 1. (Probability of Detecting Salmonella.)
Table 1--Probability of Detecting Salmonella spp. in Lots at Various Contamination Rates Under the Three Different IOM Salmonella Sampling Plans (Left)
and the Expected Number of Positive Composite Samples Using Weekly Testing for 1 Year Under the IOM Salmonella Sampling Plans (Right)
--------------------------------------------------------------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------------------------------------------------------------------
Probability of detecting Salmonella
spp. in a lot (percent)
Expected of positive composites per year
(weekly testing)
-----------------------------------------------------------------------------
Contamination Rate......................... CFU/g or CFU/kg.............. N=15* n=30* n=60* n=15* n=30* n=60*
1 in 10.................................... 1/250g....................... 79 96 >99 40 81 162
1 in 30.................................... 1/750g....................... 40 64 87 20 41 82
1 in 100................................... 1/2.5kg...................... 14 26 45 7 15 29
1 in 300................................... 1/7.5kg...................... 4.9 10 18 2.5 5 10
1 in 1000.................................. 1/25kg....................... 1.5 3 5.8 0.8 1.5 3
1 in 3000.................................. 1/75kg....................... 0.5 1 2 0.3 0.5 1
--------------------------------------------------------------------------------------------------------------------------------------------------------
* In the table, ``n'' is the number of subsamples (which are composited in groups of 15 for analysis).
The probability of detecting Salmonella spp. increases as the
defect rate increases. For example, when 15 samples are tested, the
probability of detecting Salmonella spp. is 14 percent when the
contamination rate is 1 in 100, but 79 percent when the
contamination rate is 1 in 10. For a given contamination rate, the
probability of detecting Salmonella spp. increases with the number
of samples tested. For example, at a contamination rate of 1 in 30,
the probability of detecting Salmonella spp. increases from 40
percent if 15 samples are tested to 87 percent if 60 samples are
tested.
Table 1 shows that it is clearly not feasible to attempt to
identify low levels of contamination in an individual lot based on
the IOM Salmonella sampling plan. If the contamination levels are
high and 1 in 10 products are contaminated, then Salmonella spp.
would be detected in the lot greater than 99 percent, 96 percent,
and 79 percent of the time using Category I, II, and III testing,
respectively. If the frequency of contaminated units is reduced to 1
in 300, then the contaminated lot would only be detected 18 percent,
10 percent, and 4.9 percent of the time using Category I, II, and
III testing, respectively. At a very low frequency of contamination
(e.g., 1 in 1000) even with testing 60 samples the contaminated lot
would be detected only about 6 percent of the time.
Periodic testing for trend analysis and statistical process
control, however, does provide information to assess whether
processes (or the food safety system) are under control over time.
Data collected from multiple lots of product produced over days,
months or years are used to establish a baseline for the level of
control that can be attained under a functioning food safety system
and to verify the system is in control or to indicate loss of
control. In addition to showing the probability of detecting
contamination in a lot of product for a given contamination rate,
Table 1 also shows the value of periodic testing when contamination
levels are low. Even though a product with 1 in 300 contaminated
units is unlikely to be rejected when sampling a single lot at the
Category III sampling schedule (i.e., 4.9 percent of the time),
testing of finished products with this level of contamination on a
weekly basis would be expected to find 2.5 positive composite
samples per year. Similarly, if the background contamination rate is
thought to be near 1 in 1000 but periodic testing using the Category
III schedule has found 3 positives in the last year, then it seems
clear that the actual frequency of contaminated units is closer to 1
in 300. Periodic testing according to the Category I Salmonella plan
has the potential to detect situations where the contamination rates
are as low as 1 in 1000. If 60 samples of a food are collected
weekly, then 3,120 samples would be collected over the course of a
year. Compositing these 3,120 samples into 375g analytical units
would reduce the number of analytical tests to 208 (4 tests per
week). If 30 samples are collected weekly, and composited, there
would be 104 tests annually, or two each week. At the 1 in 1000
contamination rate there would be a greater than 95 percent
confidence in seeing one or more positive tests during the year for
testing composites from either 60 or 30 samples weekly. At higher
rates of contamination, more positives would be detected.
[[Page 17151]]
There can be significant benefits to a facility testing finished
products over time for process control. First, if a lot of product
tests positive for a hazard, that lot of product can be disposed of
such that the consumer is not exposed to the hazard (i.e., the
product can be destroyed, reprocessed, or diverted to another use,
as appropriate). If the testing involves enumeration of an indicator
organism, it may even be possible to detect a trend toward loss of
control before exceeding the criterion that separates acceptable
from unacceptable. The process can be adjusted before there is a
need to dispose of product. Second, the detection of loss of
control, or potential loss of control, e.g., an unusual number of
positives in a given period of time, allows a facility to evaluate
and modify its processes, procedures, and food safety plan as
appropriate to prevent loss of control in the future. In fact, the
nature of the trends can provide information useful in determining
the root cause of the problem (Ref. 61). A third benefit to ongoing
verification testing is the accumulation of data that can help
bracket any problem that occurs. For products in which there are
large production runs without intervening sanitation cycles, this
may provide data that can be used in conjunction with other
information to limit the scope of a recall. A fourth benefit may be
in detection of a problem associated with an ingredient supplier
that results in changes to a supplier's processes, procedures, or
food safety plan. For example, a positive in finished product due to
routine verification testing was responsible for determining that
hydrolyzed vegetable protein was contaminated with Salmonella spp.,
resulting in over 177 products being recalled (Ref. 84) and a
recognition of the need for enhanced preventive controls for the
production of this ingredient (Ref. 27). Industry commonly uses
finished product testing to verify preventive controls used by the
facility and by the facility's suppliers. Additionally, it is common
for customers to require suppliers to conduct testing of products
and ingredients being provided.
G. Metrics for Microbiological Risk Management
Recently there has been much attention paid to microbiological
risk management metrics for verifying that food safety systems
achieve a specified level of public health control, e.g., the
Appropriate Level of Protection (ALOP), for microbial hazards.
Microbiological risk management metrics are fully discussed in Annex
II of the Codex ``Principles and Guidelines for the Conduct of
Microbiological Risk Management (MRM)'' (Ref. 85). These metrics
include traditional metrics such as microbiological criteria,
process criteria, and product criteria and emerging metrics such as
food safety objectives (FSO), performance objectives and performance
criteria. Of particular relevance are performance objectives and
performance criteria. A performance objective is the maximum
frequency and/or concentration of a microbiological hazard in a food
at a specified step in the food chain before the time of consumption
that provides or contributes to an FSO or ALOP, as applicable (Ref.
86). A performance criterion is the effect in frequency and/or
concentration of a hazard in a food that must be achieved by the
application of one or more control measures to provide or contribute
to a performance objective or an FSO (Ref. 86). FDA established a
performance criterion (or performance standard) when we required
that processors of juice products apply a control measure that will
consistently produce, at a minimum, a 5-log reduction for the most
resistant microorganism of public health significance (Sec.
120.24). Section 104 of FSMA (Performance Standards) requires the
Secretary to determine the most significant foodborne contaminants
and issue contaminant-specific and science-based guidance documents,
including guidance documents regarding action levels, or regulations
for products or product classes. The proposed rule that is the
subject of this document would not establish criteria or metrics for
verifying that preventive controls in food safety plans achieve a
specified level of public health control in this proposed rule.
However, FDA will give consideration to appropriate microbiological
risk management metrics in the future.
II. The Role of Supplier Approval and Verification Programs in a Food
Safety System
A food can become contaminated through the use of contaminated
raw materials or ingredients. In the past several years, thousands
of food products have been recalled as a result of contamination of
raw materials or ingredients with pathogens such as Salmonella spp.
and E. coli O157:H7. The ingredients included peanut-derived
ingredients (Ref. 26) (Ref. 35), pistachio-derived ingredients (Ref.
87), instant nonfat dried milk, whey protein, fruit stabilizers
(Ref. 88) (Ref. 89) (Ref. 33) and hydrolyzed vegetable protein (Ref.
90).
The incident involving Salmonella spp. in hydrolyzed vegetable
protein illustrates the impact one supplier can have on the food
industry (Ref. 13). A receiving facility (manufacturer) detected
Salmonella spp. in verification testing of finished product. In
determining the source of the contamination, the manufacturer
detected Salmonella spp. in samples of a hydrolyzed vegetable
protein ingredient and reported the finding through FDA's RFR. After
FDA determined that the ingredient was a reportable food, FDA
requested that the supplier notify the immediate subsequent
recipients of the reported hydrolyzed vegetable protein ingredient.
Over one thousand reportable food reports were submitted to FDA from
numerous companies concerning the potentially contaminated
hydrolyzed vegetable protein or products made with the hydrolyzed
vegetable protein. The hydrolyzed vegetable protein recall involved
at least eleven different commodity categories and 177 products,
showing the magnitude of this contamination event originating from
one supplier (Ref. 13).
FDA recently reviewed CGMP-related food recall information from
2008-2009 to assess potential root causes for the contamination
events. We determined that 36.9 percent of the 960 Class I and Class
II recalls were directly linked to lack of supplier controls (Ref.
91). The recent large recalls of foods containing contaminated or
potentially contaminated ingredients have focused attention on
supplier approval and verification programs intended to help a
manufacturer/processor prevent the introduction of a contaminated
raw material or other ingredient into another product (Ref. 35)
(Ref. 84) (Ref. 89). The application of preventive approaches by the
entire supply chain (including ingredient vendors, brokers and other
suppliers and, ultimately, the manufacturer of a food product) is
recognized as essential to effective food safety management (Ref.
92).
The development of a supplier approval and verification program
is part of a preventive approach. Because many facilities acting as
suppliers procure their raw materials and ingredients from other
suppliers, there is often a chain of suppliers before a raw material
or other ingredient reaches the manufacturer/processor. To ensure
safe food and minimize the potential for contaminated food to reach
the consumer, each supplier in the chain must implement preventive
controls appropriate to the food and operation for hazards
reasonably likely to occur in the raw material or other ingredient.
A facility receiving raw materials or ingredients from a supplier
must ensure that the supplier (or a supplier to the supplier) has
implemented preventive controls to significantly minimize or prevent
hazards that the receiving facility has identified as reasonably
likely to occur in that raw material or other ingredient unless the
receiving facility will itself control the identified hazard.
A supplier approval and verification program is a means of
ensuring that raw materials and ingredients are procured from those
suppliers that can meet company specifications and have appropriate
programs in place, including those related to the safety of the raw
materials and ingredients. A supplier approval program can ensure a
methodical approach to identifying such suppliers. A supplier
verification program provides initial and ongoing assurance that
suppliers are complying with practices to achieve adequate control
of hazards in raw materials or ingredients.
Supplier approval and verification is widely accepted in the
domestic and international food safety community. The NACMCF HACCP
guidelines describe Supplier Control as one of the common
prerequisite programs for the safe production of food products and
recommend that each facility should ensure that its suppliers have
in place effective GMP and food safety programs (Ref. 1). The
American Spice Trade Association advocates that spice manufacturers
establish robust supplier prerequisite programs to evaluate and
approve suppliers (Ref. 93). The Grocery Manufacturers Association's
(GMA's) Food Supply Chain Handbook, developed for ingredient
suppliers to the food industry, recommends that all suppliers in the
food chain consider approval programs for their own suppliers; such
supplier approval programs consist of a collection of appropriate
programs, specifications,
[[Page 17152]]
policies, and procedures (Ref. 92). GMA recommends a number of
verification activities that suppliers can take in its Food Supply
Chain Handbook, including self-auditing, third-party auditing and
product testing. GMA's handbook also references verification
activities that a supplier's customers might take, including second-
party audits (done by an employee of the customer) or third-party
(independent) audits (conducted by persons who do not work for
either the supplier or the customer). Codex specifies that no raw
material or ingredient should be accepted by an establishment if it
is known to contain parasites, undesirable microorganisms,
pesticides, veterinary drugs or toxic, decomposed or extraneous
substances which would not be reduced to an acceptable level by
normal sorting and/or processing (Ref. 94). Codex also specifies
that, where appropriate, specifications for raw materials should be
identified and applied and that, where necessary, laboratory tests
should be made to establish fitness for use (Ref. 94).
Supplier verification activities include auditing a supplier to
ensure the supplier is complying with applicable food safety
requirements, such as CGMP requirements of current part 110. Audit
activities may include a range of activities, such as on-site
examinations of establishments, review of records, review of quality
assurance systems, and examination or laboratory testing of product
samples (Ref. 95). Other supplier verification activities include
conducting testing or requiring supplier COAs, review of food safety
plans and records, or combinations of activities such as audits and
periodic testing.
An increasing number of establishments that sell foods to the
public, such as retailers and food service providers, are
independently requiring, as a condition of doing business, that
their suppliers, both foreign and domestic, become certified as
meeting safety (as well as other) standards. In addition, domestic
and foreign suppliers (such as producers, co-manufacturers, or re-
packers) are increasingly looking to third-party certification
programs to assist them in meeting U.S. regulatory requirements
(Ref. 95). There are many established third-party certification
programs designed for various reasons that are currently being used
by industry. Many third party audit schemes used to assess the
industry's food safety management systems incorporate requirements
for manufacturers and processors to establish supplier approval
programs.
The GFSI was established in 2000 to drive continuous improvement
in food safety management systems to ensure confidence in the
delivery of safe food to consumers worldwide. Their objectives
include reducing risk by delivering equivalence and convergence
between effective food safety management systems and managing cost
in the global food system by eliminating redundancy and improving
operational efficiency (Ref. 96). GFSI has developed a guidance
document as a tool that fulfills the GFSI objectives of determining
equivalency between food safety management systems (Ref. 96). The
document is not a food safety standard, but rather specifies a
process by which food safety schemes may gain recognition, the
requirements to be put in place for a food safety scheme seeking
recognition by GFSI, and the key elements for production of safe
food or feed, or for service provision (e.g., contract sanitation
services or food transportation) in relation to food safety (Ref.
96). This benchmark document has provisions relevant to supplier
approval and verification programs. For example, it specifies that a
food safety standard must require that the organization control
purchasing processes to ensure that all externally sourced materials
and services that have an effect on food safety conform to
requirements. It also specifies that a food safety standard must
require that the organization establish, implement, and maintain
procedures for the evaluation, approval and continued monitoring of
suppliers that have an effect on food safety. Thus, all current
GFSI-recognized schemes require supplier controls to ensure that the
raw materials and ingredients that have an impact on food safety
conform to specified requirements. The GFSI guidance document also
requires audit scheme owners to have a clearly defined and
documented audit frequency program, which must ensure a minimum
audit frequency of one audit per year of an organization's facility
(Ref. 96).
Because GFSI is a document that outlines elements of a food
safety management system for benchmarking a variety of standards, it
does not have details about how facilities should comply with the
elements. This type of information is found in the food safety
schemes that are the basis for certification programs. For example,
the Safe Quality Food (SQF) 2000 Code, a HACCP-based supplier
assurance code for the food industry, specifies that raw materials
and services that impact on finished product safety be supplied by
an Approved Supplier. SQF 2000 specifies that the responsibility and
methods for selecting, evaluating, approving and monitoring an
Approved Supplier be documented and implemented, and that a register
of Approved Suppliers and records of inspections and audits of
Approved Suppliers be maintained. SQF 2000 requires that the
Approved Supplier Program contain, among other items, agreed
specifications; methods for granting Approved Supplier status;
methods and frequency of monitoring Approved Suppliers; and details
of certificates of analysis if required.
According to SQF, the monitoring of Approved Suppliers is to be
based on the prior good performance of a supplier and the risk level
of the raw materials supplied. The monitoring and assessment of
Approved Suppliers can include:
The inspection of raw materials received;
The provision of certificates of analysis;
Third party certification of an Approved Supplier; or
The completion of 2nd party supplier audits.
III. References
The following references have been placed on display in the
Division of Dockets Management (see ADDRESSES) and may be seen by
interested persons between 9 a.m. and 4 p.m., Monday through Friday.
(FDA has verified the Web site addresses, but FDA is not responsible
for any subsequent changes to the Web sites after this document
publishes in the Federal Register.)
1. National Advisory Committee on Microbiological Criteria for
Foods, ``Hazard Analysis and Critical Control Point Principles and
Application Guidelines,'' Journal of Food Protection, 61:1246-1259,
1998.
2. Codex Alimentarius Commission, ``Principles for the Establishment
and Application of Microbiological Criteria for Foods, CAC/GL 21--
1997,'' 1997.
3. International Commission on Microbiological Specifications for
Foods, ``Microbiological Hazards and Their Control,'' In:
Microorganisms in Foods 7. Microbiological Testing in Food Safety
Management, edited by R. B. Tompkin, L. Gram, T. A. Roberts, R. L.
Buchanan, M. van Schothorst, S. Dahms, and M. B. Cole, New York,
Chapter 1, pp. 1-21, Kluwer Academic/Plenum Publishers, 2002.
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October 17, 2011.
Dated: March 15, 2013.
Leslie Kux,
Assistant Commissioner for Policy.
[FR Doc. 2013-06356 Filed 3-19-13; 8:45 am]
BILLING CODE 4160-01-P