National Emission Standards for Hazardous Air Pollutants for the Portland Cement Manufacturing Industry and Standards of Performance for Portland Cement Plants, 10005-10054 [2012-31633]
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Vol. 78
Tuesday,
No. 29
February 12, 2013
Part II
Environmental Protection Agency
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40 CFR
National
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Parts 60 and 63
Emission Standards for Hazardous Air Pollutants for the Portland
Manufacturing Industry and Standards of Performance for Portland
Plants; Final Rule
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Federal Register / Vol. 78, No. 29 / Tuesday, February 12, 2013 / Rules and Regulations
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Parts 60 and 63
[EPA–HQ–OAR–2011–0817; FRL–9758–6]
RIN 2060–AQ93
National Emission Standards for
Hazardous Air Pollutants for the
Portland Cement Manufacturing
Industry and Standards of
Performance for Portland Cement
Plants
Environmental Protection
Agency (EPA).
ACTION: Final rule.
AGENCY:
On July 18, 2012, the EPA
proposed amendments to the National
Emission Standards for Hazardous Air
Pollutants for the Portland Cement
Manufacturing Industry and the
Standards of Performance for Portland
Cement Plants. This final action amends
the national emission standards for
hazardous air pollutants for the Portland
cement industry. The EPA is also
promulgating amendments with respect
to issues on which it granted
reconsideration on May 17, 2011. In
addition, the EPA is amending the new
source performance standard for
particulate matter. These amendments
promote flexibility, reduce costs, ease
compliance and preserve health
benefits. The amendments also address
the remand of the national emission
standards for hazardous air pollutants
for the Portland cement industry by the
United States Court of Appeals for the
District of Columbia Circuit on
December 9, 2011. Finally, the EPA is
setting the date for compliance with the
existing source national emission
standards for hazardous air pollutants to
be September 9, 2015.
DATES: This final rule is effective on
February 12, 2013. The EPA is setting
the compliance date for existing open
clinker storage piles to be February 12,
2014.
ADDRESSES: The EPA has established a
docket for this action under Docket ID
No. EPA–HQ–OAR–2011–0817. All
documents in the docket are listed in
the https://www.regulations.gov Web
site. Although listed in the index, some
information is not publicly available, for
example, confidential business
information or other information whose
disclosure is restricted by statute.
Certain other material, such as
copyrighted material, will be publicly
available only in hard copy. Publicly
available docket materials are available
either electronically in
www.regulations.gov or in hard copy at
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SUMMARY:
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the EPA Docket Center, EPA West
Building, Room 3334, 1301 Constitution
Ave. NW., Washington, DC. The Public
Reading Room is open from 8:30 a.m. to
4:30 p.m., Monday through Friday,
excluding legal holidays. The telephone
number for the Public Reading Room is
(202) 566–1744, and the telephone
number for the Docket Center is (202)
566–1742.
FOR FURTHER INFORMATION CONTACT: For
questions about this final action, contact
Ms. Sharon Nizich, Office of Air Quality
Planning and Standards; Sector Policies
and Programs Division, Minerals and
Manufacturing Group (D243–04);
Environmental Protection Agency;
Research Triangle Park, NC 27111;
telephone number: (919) 541–2825; fax
number: (919) 541–5450; email address:
nizich.sharon@epa.gov. For information
about the applicability of the NESHAP
or NSPS contact Mr. Patrick Yellin,
Monitoring, Assistance and Media
Programs Division (2227A), Office of
Enforcement and Compliance
Assurance, U.S. Environmental
Protection Agency, 1200 Pennsylvania
Avenue, Washington, DC 20460;
telephone number (202) 654–2970;
email address yellin.patrick@epa.gov.
SUPPLEMENTARY INFORMATION:
Acronyms and Abbreviations. The
following acronyms and abbreviations
are used in this document.
APCD air pollution control devices
CAA Clean Air Act
CBI confidential business information
CDX Central Data Exchange
CEMS continuous emission monitoring
systems
CEDRI Compliance and Emissions Data
Reporting Interface
CFR Code of Federal Regulations
CISWI commercial and industrial solid
waste incinerators
CMS continuous monitoring system
COMS continuous opacity monitoring
system
CO2 carbon dioxide
CPMS continuous parametric monitoring
system
D/F dioxins and furans
EPA Environmental Protection Agency
ESP Electrostatic Precipitators
ERT Electronic Reporting Tool
FR Federal Register
gr/dscf grains per dry standard cubic foot
HAP hazardous air pollutants
Hg mercury
HCl hydrogen chloride
ICR information collection request
Lb/ton pound per ton
MACT maximum achievable control
technology
meHg methylmercury
NAICS North American Industry
Classification System
NAS National Academy of Science
NESHAP National Emissions Standards for
Hazardous Air Pollutants
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NHSM Nonhazardous Secondary Materials
NOX Nitrogen Oxides
NRC National Research Council
NSPS new source performance standards
NTTAA National Technology Transfer and
Advancement Act
oHAP Non-dioxin organic hazardous air
pollutants
OMB Office of Management and Budget
PCA Portland Cement Association
PM particulate matter
ppm(v) (d,w) parts per million (by volume)
(dry, wet)
RATA Relative Accuracy Test Audit
RfD reference dose
RIA regulatory impact analysis
RTC Response to Comment
RTO regenerative thermal oxidizers
SIP state implementation plan
SO2 Sulphur Dioxide
THC total hydrocarbons
tpy tons per year
TTN Technology Transfer Network
mg/m3 micrograms per cubic meter
UPL Upper Prediction Limit
UMRA Unfunded Mandates Reform Act
TEOM Tapered Element Oscillating
Microbalance
VCS voluntary consensus standards
WWW worldwide web
Background Information Document.
On July 18, 2012 (77 FR 42368), the EPA
proposed to amend the Portland cement
manufacturing industry NESHAP and
the Portland cement plant new source
performance standards (NSPS). In this
action, we are taking final action on this
proposal. A summary of the public
comments on the proposal and the
EPA’s responses to those comments is
available in Docket ID Number EPA–
HQ–OAR–2011–0817.
Organization of this Document. The
information presented in this preamble
is organized as follows:
I. General Information
A. Executive Summary
B. Does this action apply to me?
C. Where can I get a copy of this
document?
D. Judicial Review
II. Background Information
A. What is the statutory authority for these
amendments?
B. What actions preceded this final rule?
III. Summary of Final Amendments to
Subpart LLL and Subpart F
A. Reconsideration of Standards
B. Continuously Monitored Parameters for
Alternative Organic HAP Standard (With
THC Monitoring Parameter)
C. Allowing Sources With Dry Caustic
Scrubbers To Comply With HCl Standard
Using Performance Tests
D. Alternative PM Limit
E. Coal Mills
F. NESHAP Compliance Date Extension for
Existing Sources
G. Section 112 Eligibility To Be a New
Source
H. Other Testing and Monitoring Revisions
I. Miscellaneous Amendments
J. Standards During Periods of Startup and
Shutdown
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K. Reporting for Malfunctions and
Affirmative Defense for Violation of
Emission Standards During Malfunctions
L. What are the compliance dates of the
standards?
M. Open Clinker Storage Piles
IV. Summary of Major Changes Since
Proposal
A. PM Parametric Monitoring
B. Scaling for Continuous Parametric
Monitoring of THC for Alternative OHAP
Standard
C. Work Practice Standard in Lieu of
Numerical Emissions Limits for Periods
of Startup and Shutdown
V. Summary of Significant Comments and
Responses
A. Amendments to Existing Source and
New Source Standards for PM Under
CAA Sections 112(d) and 111(b)
B. Mercury Standard
C. Standards for Fugitive Emissions From
Open Clinker Storage Piles
D. September 9, 2015, Compliance Date for
the Amended Existing Source Standards
E. Eligibility to be a New Source Under
NESHAP
VI. Summary of Cost, Environmental, Energy
and Economic Impacts
A. What are the affected sources?
B. How did EPA evaluate the impacts of
these amendments?
C. What are the air quality impacts?
D. What are the water quality impacts?
E. What are the solid waste impacts?
F. What are the secondary impacts?
G. What are the energy impacts?
H. What are the cost impacts?
I. What are the health effects of these
pollutants?
VII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review and Executive
Order 13563: Improving Regulation and
Regulatory Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer and
Advancement Act
J. Executive Order 12898: Federal Actions
To Address Environmental Justice in
Minority Populations and Low-Income
Populations
K. Congressional Review Act
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I. General Information
A. Executive Summary
In this action the EPA is finalizing
amendments to the NESHAP for
Portland cement plants and to the NSPS
for Portland cement plants. These
amendments respond to petitions for
reconsideration filed by the Portland
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cement industry and to a decision by
the United States Court of Appeals for
the District of Columbia Circuit (D.C.
Circuit). The EPA is retaining the stack
emission standards for mercury,
hydrogen chloride (HCl), and total
hydrocarbons (THC) under the
NESHAP, amending the stack emission
standard for particulate matter (PM)
under the NESHAP, and making a
conforming amendment to the NSPS for
PM. The amendments also include
provisions which account for
commingled HAP emissions from coal
mills that are an integral part of the kiln,
establish a continuous monitoring
regime for parametric monitoring of PM,
set work practice standards for startup
and shutdown, and revise the
compliance date for the PM, mercury,
HCl, THC and clinker storage pile
existing source standards under the
NESHAP. The EPA is also retaining the
affirmative defense for civil penalties for
violations of emission limits occurring
as a result of a malfunction.
These amendments are based on
sound technical and legal justifications,
and result in cost savings and
compliance flexibility for the Portland
cement industry. This result is
consistent with Executive Order 13563.
1. Purpose of the Regulatory Action
a. Need for the Regulatory Action
The EPA is amending the NESHAP for
the Portland cement source category and
the NSPS for Portland cement plants
issued under sections 112(d) and 111(b)
of the Clean Air Act (CAA). The most
significant amendment is to the
NESHAP and NSPS for PM, to correct
monitoring issues with the PM
compliance regime as promulgated in
the 2010 final rule. As a result of this
amendment, the EPA is also setting a
compliance date of September 9, 2015,
for meeting the PM, mercury, HCl and
THC existing source NESHAP.
This final action also addresses the
remand by the DC Circuit in Portland
Cement Ass’n v. EPA, 665 F. 3d 177 (DC
Cir. 2011). In that case, the court upheld
all of the EPA’s methodology for
establishing the Portland cement
NESHAP, denied all petitions for review
challenging the NSPS, but also held that
the EPA had arbitrarily denied
reconsideration of the NESHAP to take
into account the effect of the EPA’s
Nonhazardous Secondary Materials
(NHSM) rule on the standards. The
NHSM rule, issued after the NESHAP
was promulgated, had the effect of
reclassifying some cement kilns as
commercial and industrial solid waste
incinerators (CISWI) and thus could
have an effect on the standards. The
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court also stayed the open storage
clinker pile standards.
We are also amending various
implementation requirements to provide
more compliance flexibility for affected
sources. In addition, the amendments
address the issues on which the EPA
previously granted reconsideration. See
76 FR 28318 (May 17, 2011).
b. Legal Authority for the Regulatory
Action
These amendments implement
sections 112(d) and 111(b) of the CAA.
Section 112 of the CAA establishes a
regulatory process to address emissions
of hazardous air pollutants (HAP) from
stationary sources. After the EPA
identifies categories of sources emitting
one or more of the HAP listed in section
112(b) of the CAA, section 112(d)
requires the EPA to promulgate
technology-based NESHAP for those
sources. Section 112(i)(3)(A) requires
that the compliance date for existing
sources shall be ‘‘as expeditiou[s] as
practicable,’’ but not more than 3 years
after a standard’s effective date. Section
111 of the CAA requires that NSPS
reflect the application of the best system
of emission reductions achievable
which, taking into consideration the
cost of achieving such emission
reductions, and any non-air quality
health and environmental impact and
energy requirements, the Administrator
determines has been adequately
demonstrated.
2. Summary of Major Provisions
a. PM Emission Standards
As proposed, the EPA is amending the
existing and new source PM standards
in the NESHAP to require manual stack
testing in lieu of PM continuous
emission monitoring systems (CEMS)
for compliance determinations and
requiring that a site-specific parametric
operating level be established using a
PM continuous parametric monitoring
system (CPMS). We are changing the
numeric emissions value of those
standards for existing sources to 0.07
pounds per ton (lb/ton) clinker based on
manual stack testing and 0.02 lb/ton
clinker for new and reconstructed
sources based on manual stack testing.
The PM standards under the NSPS for
modified sources are likewise amended
to 0.07 lb/ton clinker based on manual
stack testing and 0.02 lb/ton clinker for
new and reconstructed sources based on
manual stack testing.
b. Response to Remand
Consistent with the court’s remand,
the EPA has removed all of the CISWI
kilns from the database used to set the
2010 existing source standards for PM,
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mercury, HCl and THC. This analysis
informed the level of the final standards
discussed immediately below.
c. Other Emissions Standards
As proposed, the EPA is changing the
alternative organic HAP (oHAP)
standard from 9 parts per million (ppm)
to 12 ppm. The EPA is not changing the
existing or new source standards for
mercury, THC or HCl.
d. Standards During Startup and
Shutdown
The EPA is amending the emission
standards applicable during periods of
startup and shutdown from numerical
standards to work practice standards.
e. Compliance Dates for NESHAP
As proposed, the EPA is establishing
a compliance date of September 9, 2015,
for existing source standards for PM,
mercury, HCl and THC. The EPA is
establishing February 12, 2014, as the
compliance date for the standards for
existing open clinker storage piles. New
source standards continue to apply to
all sources which commenced
construction or reconstruction after May
6, 2009.
f. Final Action on Reconsideration
The EPA is also taking final action on
the remaining issues on which it
granted reconsideration on May 17,
2011.
3. Cost Impacts of These Amendments
We estimate that revising the means
of demonstrating compliance for the
PM, alternative organic HAP standards
and requiring work practices for open
clinker storage piles will save industry
$52 million annually.
4. Summary of Final Standards
Table 1 shows the final standards for
the Portland Cement Manufacturing
Industry NESHAP and the Portland
Cement Plants NSPS.
TABLE 1—EXISTING AND NEW SOURCE STANDARDS
Pollutant
Existing source standard
Mercury ..............................................................
THC ....................................................................
PM ......................................................................
HCl .....................................................................
Organic HAP (alternative to Total Hydrocarbons).
55 lb/MM tons clinker .......................................
24 ppmvd .........................................................
0.07 lb/ton a clinker (3-run test average) .........
3 ppmvd ...........................................................
12 ppmvd .........................................................
a Also
b Also
New source standard
21 lb/MM tons clinker.
24 ppmvd.
0.02 lb/ton b clinker (3-run test average).
3 ppmvd.
12 ppmvd.
applies to NSPS modified sources.
applies to NSPS new and reconstructed sources.
B. Does this action apply to me?
Categories and entities potentially
regulated by this final rule include:
TABLE 2—INDUSTRIAL SOURCE CATEGORIES AFFECTED BY THIS NESHAP AND NSPS FINAL ACTION
Category
NAICS code a
Industry .....................................................
Federal government ..................................
State/local/tribal government ....................
327310
........................
........................
a North
Portland cement manufacturing plants.
Not affected.
Portland cement manufacturing plants.
American Industry Classification System.
Table 2 of this preamble is not
intended to be exhaustive, but rather
provides a guide for readers regarding
entities likely to be regulated by this
action. To determine whether your
facility will be regulated by this action,
you should examine the applicability
criteria in 40 CFR 60.60 (subpart F) or
in 40 CFR 63.1340 (subpart LLL). If you
have any questions regarding the
applicability of this final action to a
particular entity, contact the appropriate
person listed in the preceding FOR
FURTHER INFORMATION CONTACT section.
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Examples of regulated entities
C. Where can I get a copy of this
document?
In addition to being available in the
docket, an electronic copy of this final
action will also be available on the
World Wide Web (WWW) through the
EPA’s Technology Transfer Network
(TTN). Following signature by the EPA
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Administrator, a copy of this final
action will be posted on the TTN’s
policy and guidance page for newly
proposed or promulgated rules at the
following address: https://www.epa.gov/
ttn/oarpg. The TTN provides
information and technology exchange in
various areas of air pollution control. In
addition, more information can be
obtained at the following address:
https://www.epa.gov/airquality/cement.
D. Judicial Review
Under section 307(b)(1) of the CAA,
judicial review of this final action is
available only by filing a petition for
review in the court by April 13, 2013.
Under section 307(b)(2) of the CAA, the
requirements established by the final
rule may not be challenged separately in
any civil or criminal proceedings
brought by the EPA to enforce the
requirements.
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Section 307(d)(7)(B) of the CAA
further provides that ‘‘[o]nly an
objection to a rule or procedure which
was raised with reasonable specificity
during the period for public comment
(including any public hearing) may be
raised during judicial review.’’ This
section also provides a mechanism for
the EPA to convene a proceeding for
reconsideration, ‘‘[i]f the person raising
an objection can demonstrate to EPA
that it was impracticable to raise such
objection within [the period for public
comment] or if the grounds for such
objection arose after the period for
public comment (but within the time
specified for judicial review) and if such
objection is of central relevance to the
outcome of the rule.’’ Any person
seeking to make such a demonstration to
us should submit a Petition for
Reconsideration to the Office of the
Administrator, U.S. EPA, Room 3000,
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Ariel Rios Building, 1200 Pennsylvania
Ave. NW., Washington, DC 20460, with
a copy to both the person(s) listed in the
preceding FOR FURTHER INFORMATION
CONTACT section and the Associate
General Counsel for the Air and
Radiation Law Office, Office of General
Counsel (Mail Code 2344A), U.S. EPA,
1200 Pennsylvania Ave. NW.,
Washington, DC 20460.
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II. Background Information
A. What is the statutory authority for
these amendments?
Section 112 of the CAA establishes a
regulatory process to address emissions
of HAP from stationary sources. After
the EPA has identified categories of
sources emitting one or more of the HAP
listed in section 112(b) of the CAA,
section 112(d) requires us to promulgate
NESHAP for those sources. For ‘‘major
sources’’ that emit or have the potential
to emit 10 tons per year (tpy) or more
of a single HAP or 25 tpy or more of a
combination of HAP, these technologybased standards must reflect the
maximum reductions of HAP achievable
(after considering cost, energy
requirements and non-air quality health
and environmental impacts) and are
commonly referred to as maximum
achievable control technology (MACT)
standards.
The statute specifies certain minimum
stringency requirements for MACT
standards, which are referred to as
‘‘floor’’ requirements. See CAA section
112(d)(3). Specifically, for new sources,
the MACT floor cannot be less stringent
than the emission control that is
achieved in practice by the best
controlled similar source. The MACT
standards for existing sources can be
less stringent than standards for new
sources, but they cannot be less
stringent than the average emission
limitation achieved by the bestperforming 12 percent of existing
sources (for which the Administrator
has emissions information) in the
category or subcategory (or the bestperforming five sources for categories or
subcategories with fewer than 30
sources).
In developing MACT, we must also
consider control options that are more
stringent than the floor. We may
establish standards more stringent than
the floor based on the consideration of
the cost of achieving the emissions
reductions, any non-air quality health
and environmental impacts, and energy
requirements. See CAA section
112(d)(2).
Under section 112(i)(3)(A),
compliance dates for existing sources
shall ‘‘be as expeditiou[s] as
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practicable’’, but in no event later than
3 years after the date of publication of
the final rule in the Federal Register.
The EPA may set a revised compliance
date of a MACT standard when
amending that standard, see NRDC v.
EPA, 489 F. 3d 1364, 1373–74 (D.C. Cir.
2007), but any such amended
compliance date must still establish
‘‘compliance as expeditiously as
practicable.’’
Section 111(b) requires the EPA to set
standards for emissions that ‘‘reflect the
degree of emission limitation achievable
through the application of the best
system of emission reduction.’’ See CAA
section 111(a)(1). In contrast to the
NESHAP floor setting process, NSPS
requires the EPA to take into account
the ‘‘cost of achieving’’ emissions
reductions, as well as health,
environmental, and energy
considerations. Id.
B. What actions preceded this final rule?
The history of this final rule,
commencing with the 1999 standards
and proceeding through the
amendments issued in September 2009,
is set out in detail in 75 FR 54970 (Sept
9, 2010). The Portland Cement
Association (PCA) and several cement
companies filed petitions for
reconsideration of aspects of those
amendments (copies of the petitions are
in the Portland Cement Reconsideration
docket, EPA–HQ–OAR–2011–0817). On
May 17, 2011, the EPA granted
reconsideration of various issues, and
denied the petitions to reconsider as to
the remaining issues. See 76 FR 28318
(May 17, 2011). On December 9, 2011,
the D.C. Circuit issued an opinion
upholding the NESHAP itself (as well as
the section 111 NSPS), but finding that
the EPA had arbitrarily failed to grant
reconsideration to consider the effect of
the EPA’s NHSM rule on the standards
(76 FR 15456 (March 21, 2011)), The
NHSM rule had the effect of
reclassifying some cement kilns as
commercial and solid waste
incinerators. See Portland Cement Ass’n
v. EPA, 665 F. 3d 177, 186–189 (D.C.
Cir. 2011). The court did not stay any
of the numerical emission standards,
but did stay the work practice standards
for open clinker storage piles pending
the conclusion of the reconsideration
process. See 665 F. 3d at 194.
In this action, the EPA is responding
to the court’s remand. For existing
sources, the EPA had done so by
removing all kilns classified as CISWI
units from the data used to establish the
2010 NESHAP standards. The EPA then
recalculated each of the floors based on
this dataset (the 2010 dataset minus
CISWI units) and made beyond-the-floor
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determinations based on the
recalculated floors. The EPA believes
that this approach is properly
responsive to the court’s remand. See
665 F. 3d at 188 where the court
referred favorably to this type of
recalculation. For new sources, EPA
used the same data as used to establish
the 2010 floors—namely the
performance of the best controlled
similar sources as required by section
112(d)(3).
III. Summary of Final Amendments to
Subpart LLL and Subpart F
As discussed in the preamble of the
proposed rule, 77 FR 42368, in this final
action the EPA is finalizing several
amendments to Subpart LLL and
Subpart F. These amendments are
summarized below.
A. Reconsideration of Standards
As noted above, EPA has responded
to the action of the DC Circuit by
removing all CISWI cement kilns from
the database used to establish the
existing source standards, and
recalculating existing source floors and
standards from that revised database. As
described in the preamble of the
proposal, the EPA had determined
based on the final NHSM rule that there
are 24 cement kilns which combust
solid waste. 77 FR 42372. During the
comment period, one company
provided reliable information in its
comments regarding the materials it
processes indicating that one of these
kilns is, in fact, a cement kiln (meaning
that the EPA had properly classified it
as a cement kiln in the 2010
rulemaking).1 After reviewing the
information provided, the EPA agrees
that this source should not be classified
as a CISWI kiln and, therefore, should
not be removed from the Portland
cement kiln database. We received no
other comments concerning the
identification of cement kilns and
CISWI units. There are thus now 23
kilns identified as combusting solid
waste and therefore classified as CISWI
units. As directed by the Court’s
decision, we removed these 23 kilns
from the database and recalculated the
floors. This calculation resulted in the
same floors as proposed in the July 2012
proposal.
Consistent with this analysis, the EPA
is finalizing amendments to the
emission standards as follows:
1 The company burns dried biosolids as a fuel
which are not classified as solid wastes. Refer to the
Docket, No. EPA–HQ–OAR–2011–0817–0482.
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1. PM Emission Standards
The EPA is revising several provisions
of the emission standards for PM as
follows:
• Changing the compliance basis for
the PM standards from continuous
monitoring with a PM CEMS to a
manual three run stack test, amending
the level and averaging time of the
standard, and requiring a continuous
parametric monitoring system using a
CPMS. As a consequence, the EPA is
also:
• Amending PM standards under the
NESHAP for existing sources to 0.07 lb/
ton clinker based on manual stack
testing, and 0.02 lb/ton clinker for new
and reconstructed sources based on
manual stack testing;
• Amending PM standards under the
NSPS for modified sources to 0.07 lb/
ton clinker based on manual stack
testing and 0.02 lb/ton clinker for new
and reconstructed sources likewise
based on manual stack testing;
• Requiring that sources establish a
site-specific parametric operating limit
for PM, and requiring that the
parametric limit be continuously
monitored using a PM CPMS;
• Requiring that sources retest once a
year to reset the PM CPMS operating
limit;
• Adding a provision that, if a source
exceeds that site-specific parametric
operating limit, it must conduct
corrective action including performing a
Method 5 or 5I performance test within
45 days; in addition, if the source
exceeds that parametric limit four times
in a calendar year, the source is
presumed to be in violation of the PM
emissions standard itself, subject to
rebuttal by the source.
2. Mercury Standard
As proposed, the EPA is establishing
a standard for mercury of 55 pounds per
million (lb/MM) tons clinker for existing
sources and is not changing the
emission standard (21 lb/MM tons
clinker) for new sources. The emission
standard for existing sources is the same
as the 2010 standard but is a beyond the
floor standard.
3. Other Emissions Standards
As the Court requested, the EPA
removed the CISWI units from the
database and re-calculated the standards
for THC and HCl. The standards remain
the same as they were in the final 2010
rule. See also 76 FR 21149, 21152, and
21154 explaining why beyond the floor
standards for THC and HCl are not
justified. The 2010 rules provide an
alternative to the THC standard whereby
sources can meet a limit for non-dioxin
organic HAP by measuring those HAP
directly rather than meeting the
standard for THC (a surrogate for nondioxin organic HAP). As proposed, the
EPA is changing the level of the
alternative non-dioxin organic HAP
standard from 9 ppm to 12 ppm. Table
3 summarizes the Final Existing and
New Source Standards
TABLE 3—EXISTING AND NEW SOURCE STANDARDS a
Pollutant
Existing source standard
Mercury ..............................................................
THC ....................................................................
PM ......................................................................
HCl .....................................................................
Organic HAP b ....................................................
55 lb/MM tons clinker .......................................
24 ppmvd .........................................................
0.07 lb/ton clinker (3-run test average) ............
3 ppmvd ...........................................................
12 ppmvd .........................................................
New source standard
21 lb/MM tons clinker.
24 ppmvd.
0.02 lb/ton clinker (3-run test average).
3 ppmvd.
12 ppmvd.
a Standards for mercury and THC are based on a 30-day rolling average. The standard for PM is based on a three-run test. If using a CEMS
to determine compliance with the HCl standard, the floor is also a 30-day rolling average.
b If the source opts to comply with the THC emission limit, this standard does not apply.
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B. Continuously Monitored Parameters
for Alternative Organic HAP Standard
(With THC Monitoring Parameter)
In addition to amending the level of
the alternative oHAP standard (i.e., the
standard whereby sources meet a
standard for oHAP rather than for THC),
the EPA is amending the provisions for
the site-specific THC operating
parameter for that alternative standard
(where THC is a site-specific parameter
monitored continuously to show
compliance with the oHAP standard).
The THC operating parameter is
established based on THC levels
measured during the successful stack
test where oHAP are measured directly
to demonstrate compliance. As
amended, if compliance source testing
of oHAP averages a value that is 75
percent or less of the emission limit for
oHAP, the facility is allowed to
establish a THC parametric operating
level corresponding to 75 percent of the
oHAP emission limit. We are adopting
this provision to avoid penalizing
lower-emitting sources by burdening
them with the most stringent parametric
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operating levels. The EPA is adopting a
similar provision for continuous PM
parametric monitoring, for the same
reason (see Section IV.A below).
Sources which show oHAP emissions in
compliance, but greater than 75 percent
of the standard, must establish the
average THC concentration measured
during the 3-hour organic HAP test and
use that as the site-specific THC
operating level. Thus, the parametric
monitoring level for THC will be the
level corresponding to oHAP levels of
75 percent of the standard or the THC
level of the oHAP performance test,
whichever is higher.2 Compliance with
the oHAP standard will be shown as a
ratio of three test runs during mill-on
conditions and three test runs during
mill-off conditions, with the percentage
of operating time spent in each
condition determining the ratio. The
parametric operating level will be set
2 If a source believes that monitoring nonmethane THC rather than total THC is a more
reliable indicator of its oHAP emissions, it can
submit an alternative monitoring request pursuant
to the requirements of 40 CFR 63.8(f).
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according to average THC values
measured during these same test runs,
or to the default value of 75 percent of
the standard, as just explained. In
addition, the EPA will allow facilities to
extend the testing time of the oHAP
performance test if they believe
extended testing is required to
adequately capture THC variability over
time. This final rule further requires that
the stack test for oHAP be repeated
every 30 months to establish a new sitespecific THC parameter.
C. Allowing Sources With Dry Caustic
Scrubbers To Comply With HCl
Standard Using Performance Tests
The 2010 rule allows sources
equipped with wet scrubbers to comply
with the HCl standard by means of
periodic performance tests rather than
with continuous monitoring of HCl with
a CEMS. Sources electing to comply by
means of stack tests must establish
continuously monitored parameters
including liquid flow rate, pressure, and
pH. Under this final rule, kilns with dry
scrubbers may also demonstrate
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compliance with the HCl emissions
limit by means of an initial and periodic
stack test rather than with continuous
compliance monitoring with an HCl
CEMS. If a kiln equipped with a dry
scrubber chooses this alternative, this
final rule requires that the sorbent
injection rate used during a successful
performance test be recorded and then
continuously monitored to show that
the injection rate remains at or above
the rate used during the performance
test.
Where either wet or dry scrubbers are
used, owners and operators may also
establish sulfur dioxide (SO2) as an
operating parameter, rather than, for
example, sorbent injection rate, liquid
injection rate or pressure drop. If the
owner or operator of a scrubberequipped kiln makes this choice, it must
establish the SO2 operating limit equal
to the average of the HCl levels recorded
during the HCl performance test, and
meet that operating limit on a 30 day
rolling average basis. If a source exceeds
any established parameter level, it must
retest for HCl in order to verify
compliance with the HCl emissions
standard and must verify or re-establish
the parametric monitoring levels as
well.
At a minimum, a repeat performance
test to confirm compliance with the HCl
emissions limit is required every 30
months.
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D. Alternative PM Limit
The 2010 final rule established an
alternative PM limit to accommodate
situations where kilns combine exhaust
gas from various operations. 77 FR
42382. The equation establishing the
alternative limit contained certain
technical errors which the EPA
proposed to correct. As proposed, this
final rule revises the alternative PM
equation so that it includes exhaust gas
flows from all sources that would
potentially be combined, including
exhausts from the kiln, the alkali
bypass, the coal mill, and the clinker
cooler, for an existing kiln. The EPA is
thus finalizing the following equation:
PMalt = 0.0060 × 1.65 × (Qk + Qc + Qab
+ Qcm)/(7000)
Where:
PMalt = The alternative PM emission limit for
commingled sources.
0.0060 = The PM exhaust concentration
(grains per dry standard cubic feet (gr/
dscf)) equivalent to 0.07 lb per ton
clinker where clinker cooler and kiln
exhaust gas are not combined.
1.65 = The conversion factor of lb feed per
lb clinker.
Qk = The exhaust flow of the kiln (dscf/ton
feed).
Qc = The exhaust flow of the clinker cooler
(dscf/ton feed).
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Qab = The exhaust flow of the alkali bypass
(dscf/ton feed).
Qcm = The exhaust flow of the coal mill (dscf/
ton feed).
7000 = The conversion factor for grains (gr)
per lb.
If exhaust gases for any of the sources
contained in the equation are not
commingled and are exhausted through
a separate stack, their value in the
equation would be zero. The alternative
PM equation for new sources is
identical to the existing source equation
except the PM exhaust concentration
used in the equation is 0.002 gr/dscf,
which is equivalent to the new source
PM limit of 0.02 lb/ton clinker.
E. Coal Mills
The EPA discussed at length in the
preamble to the proposed rule a
potential regulatory regime to cover
situations where a portion of the kiln
exhaust is ducted to the coal mill. See
77 FR 42383–85; see also the regulatory
text at 77 FR 42398, 42402–06, 42408–
09. To assure that cement kilns do not
exhaust untreated HAP through coal
mills, and to assure accurate accounting
of commingled emissions so that cement
kilns are not penalized for commingling
emissions where it makes sense to do
so, the EPA is finalizing rules applicable
to kiln/coal mill emissions for two
configurations. In one, a portion of the
kiln exhaust is ducted to a coal mill,
and then the coal mill exhaust is
commingled with remaining kiln
exhaust and discharged through the
main kiln stack. In the other, a portion
of the kiln exhaust is routed through the
coal mill and discharged through the
coal mill stack.
In the case of a coal mill that receives
and discharges a portion of the cement
kiln exhaust, this final rule requires that
the sum of the mercury, THC and HCl
in the kiln exhaust diverted to the coal
mill, and the kiln exhaust exhausted
from the main kiln stack, must not
exceed the subpart LLL emission limits
for each respective HAP or HAP
surrogate. The facility must document
the contribution of the emissions
diverted to the coal mill. For mercury,
the rule allows tests to be performed
downstream of the coal mill to take
advantage of any mercury removal that
occurs in the coal mill air pollution
control device, and to avoid double
counting emissions from mercury that
becomes re-entrained in the coal. For
THC and HCl, the rule allows tests to be
performed upstream of the coal mill to
avoid any THC or HCl that might be
emitted by the coal. For owners and
operators who believe that the impact of
the testing location (upstream or
downstream of the coal mill) would not
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result in their exceeding the kiln
mercury, THC or HCl emissions limits
and wish to conduct all their THC, HCl
and mercury testing at a single location,
this final rule allows testing either
upstream or downstream of the coal
mill. For sources complying with the
alternate organic HAP limit, the facility
would not be required to test for THC
emissions, but would test for the organic
HAP and add that concentration to the
remaining emission points to estimate
their total emissions for organic HAP.
A cement kiln that commingles
emissions from its coal mill with all
other kiln exhaust emissions and
discharges through a single stack could
simply meet the kiln emission limits. In
the case of PM, the additional flow from
the coal mill would be accounted for in
the equation used to determine PM
contributions from commingled flows.
See section D above. In this
configuration, the source would also
have the option of monitoring and/or
testing kiln exhaust gases prior to the
introduction of the coal mill exhaust
gas, and testing the kiln gas diverted to
the coal mill. In this case this final rule
requires that the sum of the mercury,
THC (or organic HAP if the source
chooses the alternative organic HAP
limit), and HCl in the kiln exhaust
diverted to the coal mill plus the kiln
exhaust measured in the main kiln
exhaust must not exceed the subpart
LLL emission limits for each respective
HAP or HAP surrogate.
The same provisions for coal mills
also apply to kilns equipped with an
alkali bypass. The one minor exception
is that for PM, the summed PM
emissions from the kiln and alkali
bypass must be equal to or less than the
PM limit in subpart LLL. Tests for PM
from the alkali bypass must be
conducted downstream of the alkali
bypass air pollution control devices
(APCD) to account for those emission
reductions.
With regard to PM, the EPA stated at
proposal that where a coal mill receives
and discharges a portion of the cement
kiln exhaust, the kiln owner operator
would have to demonstrate compliance
with the 40 CFR 60 subpart Y standard
for PM. Although the subpart Y
standard is numerically higher than the
subpart LLL PM standard, EPA assumed
that control would be to the same level
because the subpart Y PM standard is
predicated on use of fabric filer control
technology. 77 FR 42383/2. However, a
commenter pointed out accurately that
this proposal contravened the basic
principle EPA indicated it was adopting
here of not allowing diverted kiln
emissions to meet a more lenient
standard than required by the NESHAP,
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and further indicated that EPA had
failed to show that these diverted PM
emissions were controlled as required
by section 112(d)(2) and (3) of the Act.
EPA agrees with this comment, and
accordingly is indicating in the final
rule that commingled emissions in this
situation would be required to meet the
subpart LLL NESHAP for PM. Because
coal mill stacks are controlled with
fabric filters, we project that they can
meet the subpart LLL numeric standard
without further controls. See 77 FR
42383. Coal mill stacks will be required
to meet annual PM performance testing
and combine the measured emissions
with PM emissions from the separated
alkali stack, bypass stack, and/or main
kiln as required in sections 60.62(b)(3),
63.1349 and 63.1350 of this rule.
This final rule also states that sources
equipped with an alkali bypass stack or
sources that exhaust kiln gases to a coal
mill that exhausts through a separate
stack are not required to install CEMS
on these stacks. Instead of installing a
CEMS, such sources may use the results
of the initial and subsequent
performance test to demonstrate
compliance with the PM, THC, HCl and
mercury emissions limits. Note that for
the main kiln exhaust, the CEMS
requirements remain.
We expand on these monitoring
provisions below.
1. Mercury
Although mercury from the kiln stack
is monitored using a CEMS, mercury
emissions from the coal mill are based
on a periodic performance test and use
of the gas flow rate to the coal mill.
Performance tests for mercury must be
conducted annually unless and until the
tested mercury levels are below the
method detection limits for two
consecutive years, after which tests may
be conducted every 30 months. The
performance test results must be
summed with the emissions from the
kiln stack to determine compliance. The
coal mill exhaust mercury emissions are
calculated on a mass basis using the
measured mercury concentration and
the coal mill exhaust gas flow. The coal
mill exhaust flow is established using a
continuous monitoring system (CMS), or
the design maximum flow rate. Mass
mercury emissions from the coal mill
would be summed with the hourly
mercury emissions from the kiln
measured by the mercury CEMS. Hourly
mercury emissions are then summed to
calculate the rolling 30-day mass
mercury emissions. This number is then
divided by the corresponding 30 days of
clinker production to determine the 30day rolling average. This final rule
provides equations for summing
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emissions from the coal mill with the
mercury emissions from the kiln to
determine continuous compliance. To
see an example calculation, see Section
4 of the Portland Cement
Reconsideration Technical Support
Document (developed for the proposal),
docket item EPA–HQ–OAR–2011–0817–
0225.
2. THC and HCl
In this case, site specific kiln stack
emission limits (to be continuously
monitored) are to be calculated taking
into consideration the volumetric
exhaust gas flow rates and
concentrations of all applicable effluent
streams (kiln stack, coal mill and alkali
bypass) for the kiln unit. In order to
determine the flow rates and
concentrations of THC and HCl in the
coal mill and alkali bypass streams, the
source must test every 30 months using
the appropriate test method. For HCl,
the performance test must be performed
using Method 321 in Appendix A to 40
CFR Part 63. For measurement of THC,
Method 25A in Appendix A–7 to 40
CFR Part 60 is required. With these data,
the concentration of THC and HCl that
must be monitored by the kiln CEMS in
order to demonstrate compliance with
the kiln MACT limit can be calculated
using the equations in this final rule. As
with mercury, the coal mill flow rate
used to calculate the allowable main
kiln stack THC and HCl concentrations
can be based on a CMS, or on the
maximum design flow rate. The sum of
the kiln CEMS and the maximum
emissions from the coal mill or alkali
bypass must be at or below the subpart
LLL limits for THC and HCl. See Section
4 of Portland Cement Reconsideration
Technical Support Document
(developed for the proposal), docket
item EPA–HQ–OAR–2011–0817–0225,
for an example calculation.
Also, as a result of these revisions, the
EPA is revising the definition of kiln to
include inline coal mills and adding a
definition of inline coal mill.
F. NESHAP Compliance Date Extension
for Existing Sources
This final rule establishes that the
compliance date for the amended PM
standard, and for the THC, mercury and
HCl standards, for existing sources for
kilns, clinker coolers and raw material
dryers is September 9, 2015. This final
rule also establishes February 12, 2014,
as the compliance date for the existing
open clinker storage pile work practice
standards. A detailed discussion of
these compliance dates can be found in
Section V.D. below.
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G. Section 112 Eligibility To Be a New
Source
The EPA is not changing the date for
new source eligibility under the
NESHAP. Thus, a source that
commenced construction or
reconstruction after May 6, 2009, would
remain subject to the section 112 new
source standards. A more detailed
discussion of this topic can be found
below in Section V.E.
H. Other Testing and Monitoring
Revisions
In this action we are finalizing the
proposed corrections and clarifications
to the 2010 rule including changes to:
Equations for calculating rolling
operating day emissions rates;
procedures that include extraneous
wording; and cross references and
typographical errors in the rule.3
For sources that are required to
monitor HCl emissions with a CEMS,
we are revising the requirements for
using HCl CEMS to define the span
value for this source category, to include
quality assurance measures for data
collected under ‘‘mill off’’ conditions,
and to clarify use of performance
specification (PS) 15. This final rule also
removes from the standard the oxygen
correction factors for raw material
dryers and makes minor, nonsubstantive changes to the sections and
paragraphs below:
• Section 60.62(d).
• Section 60.63(b)(1)(i) and (ii), (b)(2),
(f)(1), (2), (4), (5), (h)(1) and (6) through
(9) (i).
• Section 60.64(b)(2).
• Section 60.66.
• Section 63.1340(b)(1) and (6)
through (8).
• Section 63.1346(a) and (c) through
(e).
• Section 63.1348(a)(2), (3)(i) through
(iii), (a)(4)(i)(A), (a)(4)(ii) and (iv).
• Section 63.1348(b)(1)(i), (iii) and
(iv).
• Section 63.1348(b)(3), (5), (6)(i), (8)
and (c)(2)(iv).
• Section 63.1349(a), (b)(3), (d)(1) and
(d)(2) and (e).
• Section 63.1350(d)(1)(i) and (ii), (f),
(f)(2)(i) and (iii), (f)(3), (f)(4), (g)(1) and
(2), (k), l(2), (m)(3), (m)(10) and (11), (o)
and (p).
• Section 63.1352(b).
• Section 63.1356.
• In addition, we are adding
requirements in section 63.1348(a), that
3 We note that these changes required the agency
to reprint sections of regulatory text. See e.g.
63.1348(a)(3)(i). In reprinting these passages, EPA
has not reopened, reconsidered, or otherwise
reevaluated the substance of these provisions but
rather is only making the needed technical
alteration.
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a cement kiln that becomes subject to
the rule after having been subject to the
CISWI regulations, must meet all the
initial compliance testing requirements
even if they were previously subject to
Subpart LLL.
I. Miscellaneous Amendments
We are also finalizing amendments to
clarify various requirements in this final
rule including issues of applicability,
treatment of multiple sources that vent
to a single stack, third party
certification, definitions and use of bag
leak detection systems when PM CPMS
are in use.
For raw material, clinker or finished
product storage bins, we have clarified
that the requirements of this final rule
apply only at facilities that are a major
source (see section 63.1340(b)(6)) and
that affected sources that are subject to
subpart OOO (standards for nonmetallic
mineral processing) are not subject to
the requirements of subpart LLL (see
section 63.1340(c)).
With regard to the NSPS, to clarify the
recordkeeping and reporting
requirement in section 60.65(a) to
submit excess emission reports, we have
added to section 60.61 of the NSPS a
definition of ‘‘excess emissions’’ to
mean ‘‘with respect to this subpart,
results of any required measurements
outside the applicable range (e.g.,
emissions limitations, parametric
operating limits) that is permitted by
this subpart. The values of
measurements will be in the same units
and averaging time as the values
specified in this subpart for the
limitations.’’ To clarify what data are
used in the calculation of emissions, or
used in the calculation of parametric
levels that are used to demonstrate
continuous compliance, we added to
this section a definition of ‘‘operating
day’’ to mean ‘‘a 24-hour period
beginning at 12:00 midnight during
which the kiln operates at any time. For
calculating rolling 30-day average
emissions, an operating day does not
include the hours of operation during
startup or shutdown.’’ The definition for
‘‘operating day’’ in section 63.1341 of
the NESHAP is revised to be consistent
with the above definition. We also
became aware that some raw material
dryers may be used to dry materials
other than kiln feed and we have
revised the definition of ‘‘raw material
dryer’’ in recognition of that fact.
J. Standards During Periods of Startup
and Shutdown
In the 2010 final NESHAP, the EPA
established separate standards for
periods of startup and shutdown which
differ from the main standards that
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apply during steady state operations. In
this action, based on comments received
and the EPA’s reconsideration of several
technical issues related to startup and
shutdown, the EPA is adopting work
practices in place of these numerical
standards. The rationale and provisions
for the work practice standards are
discussed in detail in section IV.C.
The EPA is also clarifying the
operating conditions during which these
standards apply, including a definition
of ‘‘startup’’ and ‘‘shutdown’’. Under the
amended definition, startup begins
when the kiln’s induced fan is turned
on and fuel combustion is occurring in
the main burner of the kiln. Startup
ends when feed has been continuously
fed to the kiln for at least 120 minutes
or when the kiln feed rate exceeds 60
percent of the kiln design limitation
rate. Shutdown begins when continuous
feed to the kiln is halted and ends when
continuous kiln rotation ceases.
The startup and shutdown-related
changes include:
• Adding a definition of startup and
shutdown in section 63.1341, as
described;
• Adding section 63.1346(f)
describing work practice standards to be
met during periods of startup and
shutdown;
• Revising section 63.1347 to require
that startup and shutdown procedures
be included in the facility’s operation
and maintenance plan;
• Adding section 63.1355(f) requiring
records of each startup and shutdown
including the date, time and duration
and the quantity of feed and fuel added
to the kiln during startup and
shutdown;
• Adding section 63.1348(b)(9)
requiring continuous compliance by
operating all air pollution control
devices during periods of startup and
shutdown.
K. Reporting for Malfunctions and
Affirmative Defense for Violation of
Emission Standards During
Malfunctions
The EPA added to the September 9,
2010, final NESHAP rule an affirmative
defense to civil penalties for violations
of emissions limits that are caused by
malfunctions. Various environmental
advocacy groups, as well as the PCA,
indicated that there had been
insufficient notice of this provision. The
EPA agreed and granted
reconsideration. See 76 FR 28325 (May
17, 2011). This action finalizes the
EPA’s decision to retain the affirmative
defense on reconsideration.
The EPA is retaining in the final
NESHAP rule an affirmative defense to
civil penalties for violations of emission
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standards that are caused by
malfunctions. See 40 CFR 63.1341
(defining ‘‘affirmative defense’’ to mean,
in the context of an enforcement
proceeding, a response or defense put
forward by a defendant, regarding
which the defendant has the burden of
proof, and the merits of which are
independently and objectively
evaluated in a judicial or administrative
proceeding). We are also revising some
of the regulatory provisions that specify
the elements that are necessary to
establish this affirmative defense as
proposed with minor changes from
proposal described later in this section.
The source must prove by a
preponderance of the evidence that it
has met all of the elements set forth in
section 63.1344. (See 40 CFR 22.24).
The criteria are designed in part to
ensure that the affirmative defense is
available only where the event that
causes a violation of the emission
standard meets the narrow definition of
malfunction in 40 CFR 63.2 (sudden,
infrequent, not reasonably preventable
and not caused by poor maintenance or
careless operation). For example, to
successfully assert the affirmative
defense, the source must prove by a
preponderance of the evidence that the
violation ‘‘[w]as caused by a sudden,
infrequent, and unavoidable failure of
air pollution control, process
equipment, or a process to operate in a
normal or usual manner * * *.’’ The
criteria also are designed to ensure that
steps are taken to correct the
malfunction, to minimize emissions in
accordance with section 63.1344 and to
prevent future malfunctions.
Similar to actions taken in several
other recent NESHAP amendments (see
National Emissions Standards for
Hazardous Air Pollutants From
Secondary Lead Smelting, 77 FR 556,
January 5, 2012, National Emission
Standards for Hazardous Air Pollutant
Emissions for Shipbuilding and Ship
Repair (Surface Coating), and National
Emission Standards for Wood Furniture
Manufacturing Operations, 76 FR 72050,
November 21, 2011), the EPA included
an affirmative defense in the 2010 final
rule and is retaining it in this rule (see
section 63.1344). The affirmative
defense provisions give the EPA the
flexibility to both ensure that its
emission standards are ‘‘continuous’’ as
required by 42 U.S.C. § 7602(k), and
account for unplanned upsets and thus
support the reasonableness of the
standard as a whole. In addition to the
authority cited in support of the
affirmative defense in the preamble to
the proposed rule, the EPA notes that a
recent court decision further supports
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the EPA’s authority to promulgate an
affirmative defense. The United States
Court of Appeals for the Fifth Circuit
recently upheld the EPA’s view that an
affirmative defense provision is
consistent with section 113(e) of the
Clean Air Act. Luminant Generation Co.
LLC v. United States EPA, 2012 U.S.
App. LEXIS 21223 (5th Cir. Oct. 12,
2012) (upholding the EPA’s approval of
affirmative defense provisions in a CAA
State Implementation Plan). As
discussed in the preamble to the
proposed rule (77 FR 42379), the EPA’s
view is that an affirmative defense to
civil penalties for exceedances of
applicable emission standards during
periods of malfunction appropriately
resolves an underlying tension inherent
in many types of air regulation, to
ensure continuous compliance while
simultaneously recognizing that despite
the most diligent of efforts, emission
limits may be exceeded under
circumstances beyond the control of the
source. See generally, Virginia v.
Browner, 80 F.3d 869, 878 (4th Cir.
1996) (the EPA’s interpretation that
resolved a tension within the CAA is
reasonable). The EPA has used its
section 301(a)(1) authority to issue
regulations necessary to carry out the
Act in a manner that appropriately
balances these competing concerns.
We are promulgating revisions to the
affirmative defense provisions in section
40 CFR 63.1344 as described at proposal
(77 FR 42380) and making some minor
additional revisions. The phrase
‘‘emission limit’’ was changed to
‘‘emission standards’’ to reflect that the
affirmative defense could be applicable
to certain work practice standards. The
phrase, ‘‘Off-shift and overtime labor
were used, to the extent practicable to
make these repairs’’ was removed. The
term ‘‘notification’’ to ‘‘reporting’’ was
changed to reflect that the root cause
analysis required under affirmative
defense would be submitted with other
periodic reporting. The term ‘‘and
monitoring’’ was deleted because
monitoring malfunctions are defined
differently than malfunctions of process
and control units and the affirmative
defense is intended to apply to
malfunctions to affected units that cause
a failure to meet an emission standard.
The word ‘‘however’’ was removed to
incorporate more plain language into
the regulation. The phrase ‘‘the
respondent fails’’ was removed and
replaced with ‘‘you fail’’ to incorporate
more plain language into the regulation.
The word ‘‘its’’ was replaced with
‘‘your’’ to incorporate more plain
language into the regulation. The phrase
‘‘all of the’’ was replaced with ‘‘your’’
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also to incorporate more plain language
into the regulation. The phrase ‘‘air
pollution control practice’’ was
shortened to ‘‘good practices’’ to
incorporate more plain language into
the regulation. In addition, the written
report required when asserting an
affirmative defense was changed from a
separate ‘‘semiannual’’ report to a report
that is submitted with the first periodic
compliance, deviation report or excess
emission report due after the event.
We are finalizing the reporting and
recordkeeping associated with
violations due to malfunctions as
described at proposal (77 FR 42388) and
making some minor additional revisions
as described below.
• Revising section 63.1354(b)(vii) for
reporting and recordkeeping violations
due to malfunctions. The phrase
‘‘failure to meet a standard’’ was used to
replace ‘‘deviation’’ in the requirement
to report violations of the standard. This
was changed because the EPA is not
finalizing a definition of deviation in
this subpart and the term is not defined
in the general provisions.
• Revising section 63.1354(c) for
reporting a failure to meet a standard
due to a malfunction. In addition, the
phrase ‘‘failure to meet a standard’’ was
used to replace ‘‘deviation’’ in the
requirement to report violations of the
standard. This was changed because the
EPA is not finalizing a definition of
deviation in this subpart and the term
is not defined in the general provisions.
• Revising section 63.1355(f)
addressing recordkeeping during startup
and shutdown. The proposed
recordkeeping requirement applicable to
startup and shutdown assumed that a
numerical emission standard was
applicable during startup and
shutdown. In finalizing the work
practice standards in 63.1346(f) there
will no longer be a numerical emission
standard applicable during startup and
shutdown. As such the recordkeeping
requirement must change to reflect the
content of the work practice standard.
Records must be kept of the date, time
and duration of the periods when the
work practice is applicable, as well as
the fuel and feed data to demonstrate
compliance with the work practice
standard.
L. What are the compliance dates of the
standards?
During the comment period,
comments were received that confirmed
the need for additional compliance
time, since the revised standards can
result in different compliance strategies
relative to the 2010 final rule. Thus, as
proposed, this final rule establishes the
compliance date for the amended
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existing source standards including
standards for PM, mercury, HCl and
THC to be September 9, 2015. The
existing source compliance date for the
requirements for open clinker storage
piles is February 12, 2014. New sources
which commenced construction or
reconstruction after May 6, 2009, would
remain subject to the new source
standards and a compliance date of
February 12, 2013, or startup, whichever
is later.
M. Open Clinker Storage Piles
The EPA has added work practice
requirements for open clinker storage
piles that will reduce fugitive dust
emissions from these sources. This final
rule also contains a definition of open
clinker storage piles and requires that a
source’s operation and maintenance
plan include the steps the facility will
take to minimize fugitive dust emissions
from open clinker storage piles. A
detailed discussion of these
requirements can be found in section
V.C below.
IV. Summary of Major Changes Since
Proposal
A. PM Parametric Monitoring
Changes to PM Parametric
Monitoring. The EPA proposed the use
of PM CPMS for continuous monitoring
of PM emissions as a 30-day rolling
average established by identifying the
average PM CPMS response
corresponding to the highest 1-hour PM
compliance test. Failure to meet this 30day rolling average would result in
retesting, and more than four
exceedances from the parametric limit
in a year would be presumed (subject to
possibility of rebuttal by the source) to
be a violation of the emission standard
itself. See 77 FR 42377. Industry
commented that this requirement would
trigger unnecessary retests for many
facilities, especially for the loweremitting sources. The issue of increased
compliance burden falling on the lower
emitting sources is legitimate. Sources
with especially low PM limits in their
performance test would be most at risk
of exceeding a parametric limit due to
a few emission spikes, even though they
would still be operating well under the
actual PM compliance limit. We also
received comment that the highest PM
performance test run may represent, in
some circumstances, a number higher
than the PM emissions standard. To
avoid this eventuality we have changed
the final rule to require setting the PM
operating limit equivalent to the average
of the three PM performance tests,
which constitutes the demonstration of
compliance with the standard. To avoid
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penalizing lower emitting facilities, the
EPA has modified the way PM CPMS
operating limits are established. Sources
whose compliance with the PM
emission standard are shown to be 75
percent or below the emission limit in
the PM method 5 compliance test will
set their PM parametric operating limit
to be a 30-day rolling average equivalent
to that 75 percent level. In a recent rule
(76 FR 15736, March 21, 2011), the EPA
established 75 percent of the limit as a
number that allows for compliance
flexibility and is simultaneously
protective of the emission standard, and
the same technical basis is applicable
here as well. Sources whose compliance
with the PM emission standard are
above 75 percent of the emission limit
will establish their operating limit as a
30-day rolling average equal to the
average PM CPMS values recorded
during the PM compliance test. It
should be noted that this provision
affects the allowable level of the
parametric limit, but does not change
the PM emission limit that must be met.
B. Scaling for Continuous Parametric
Monitoring of THC for Alternative
OHAP Standard
As explained in section III.B above,
the EPA is adopting a scaling approach
for parametric monitoring of THC under
the alternative organic HAP standard
which is conceptually similar to the one
just discussed for parametric monitoring
of PM. This provision affects the
allowable level of the THC parametric
limit, but does not change the oHAP
emission limit that must be met.
The EPA proposed the use of THC
monitoring in conjunction with organic
HAP compliance testing to determine a
parametric operating limit option for
monitoring continuous compliance with
the alternative organic HAP standard. In
the proposed rule the organic HAP
parametric operating limit was
established by correlating the highest of
three organic HAP test results with the
corresponding average THC
concentration recorded by a parametric
THC monitor. Industry commented that
this requirement would trigger
unnecessary retests for many facilities,
especially for the best performing
sources. Not wishing to penalize those
sources showing good performance, and
simultaneously wanting to be protective
of the emission standard, the EPA is
changing the way parametric THC
operating levels are established. Sources
whose compliance with the organic
HAP emission standard are shown to be
below 75 percent of the emission limit
will set their operating limit to be a 30day rolling average equivalent to that 75
percent level. Sources whose
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compliance with the organic HAP
emission standard are at or above 75
percent of the emission limit will
establish their operating limit as a 30day rolling average equal to the average
parametric THC values recorded during
the organic HAP compliance test.
Sources with an in-line kiln/raw mill
will use the fraction of time the raw mill
is on and the fraction of time that the
raw mill is off, and calculate this limit
as a weighted average of the THC levels
measured during raw mill on and raw
mill off testing.
C. Work Practice Standard in Lieu of
Numerical Emissions Limits for Periods
of Startup and Shutdown
Under section 112(h) of the Act, the
EPA may adopt a work practice
standard in lieu of a numerical emission
standard only if it is ‘‘not feasible in the
judgment of the Administrator to
prescribe or enforce an emission
standard for control of a hazardous air
pollutant’’. This phrase is defined in the
Act to apply to any situation ‘‘in which
the Administrator determines that
* * * the application of measurement
methodology to a particular class of
sources is not practicable due to
technological and economic
limitations.’’ CAA section 112(h)(1) and
(2). In adopting numerical limits for
startup and shutdown in the 2010 final
NESHAP, the EPA rejected comments
that it should adopt work practices as a
standard during startup and shutdown.
This was largely because the
commenters had not addressed the issue
of whether the requirements of section
112(h) had been met. See docket item
EPA–HQ–OAR–2002–0051–3464, pp.
183–84. The EPA later denied petitions
to reconsider this issue on the grounds
that the agency had already provided
ample opportunity for comment on the
issue, which petitioners had used. See
76 FR at 28323. The DC Circuit
dismissed all challenges to the startup
and shutdown provisions in the
NESHAP (665 F 3d at 189). The EPA
granted reconsideration on several
technical issues related to startup and
shutdown—specifically, monitoring of
mercury and PM during startup and
shutdown and having an HCl limit of
zero for kilns not equipped with CEMS
(see 76 FR at 28325), but these issues are
no longer relevant based on the
approach adopted in this final rule.
In the proposed reconsideration rule,
the EPA proposed to retain the
numerical standards, but to use
recordkeeping rather than
measurements to document compliance
with the numerical standard. 77 FR
42382–83. EPA further solicited
comment ‘‘on whether the numeric
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standards during startup and shutdown
should be amended to provide work
practices’’, and suggested what potential
work practices might be. Id. at 42383.
Some commenters supported retention
of numerical standards, stating that
nothing in the record supports a
decision by the EPA that numeric
standards are not feasible to measure.
However, these commenters provided
no supporting technical data. We also
received comments opposing numeric
limits and supporting work practices in
their stead. Commenters stated that any
numeric limit should be based on actual
data gathered during startup and
shutdown, which the proposed limits
are not, and that measurement of
emissions during startup and shutdown
poses significant technical problems,
mainly based on CEMS calibration
issues, and the duration of startups and
shutdowns.
Industry has presented information
specific to the cement industry to the
EPA on technical issues associated with
cement kilns measuring PM, mercury,
THC and HCl during periods of startup
and shutdown. See docket item EPA–
HQ–OAR–2011–0817–0237[1] and PCA
Meeting 9–15–11 monitoring
presentation in the docket for this
rulemaking, as well as their public
comments. EPA has continued to
evaluate these data. In light of all of
these public comments and further
evaluation of the data, the EPA has
decided to establish work practice
standards in lieu of numeric standards
during startup and shutdown periods.
The EPA is doing so because the
application of measurement
methodology is not practicable for
technological and economic reasons.
See CAA section 112(h)(2)(B).
The operation of kilns at cement
manufacturing plants is different from
many other sources. Kiln startups can
last days, during which time fuels are
switched and temperatures and
moisture conditions fluctuate
substantially. Also, cement kilns have
two types of inputs—raw feed that is
changed into clinker in the kiln, and
kiln fuel. The cement kiln is sized to
accommodate not just exhaust gas flow
from combustion, but the gases evolved
from the calcination of limestone and
moisture that evaporates from the kiln
feed. As a result of these factors, the
difference in gas flow characteristics of
a cement kiln during steady state
operation and startup/shutdown is more
pronounced than that for other
combustion source categories. In
addition, cement kilns begin
introducing feed as part of the startup
process which further exacerbates the
transient and fluctuating nature of these
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operations not only because of the
impact of this feed on the exhaust gases,
but because raw materials and fuels are
introduced at opposite ends of the kiln,
which results in countercurrent flow of
the solid material in the kiln and kiln
exhaust gas, increasing the turbulence,
transience and fluctuating conditions.
The result is that conditions change
constantly when cement kilns are in
startup or shutdown mode. These
conditions make stack measurements,
both manual and continuous, for this
source category unreliable because the
constant shifting in conditions prevents
any stack measurement from being
representative of anything but
conditions at that precise moment. For
that reason manual stack tests, which
take place over a period of a few hours,
would not be presenting accurate
information, since they would not be
reliably measuring conditions across the
duration of the test.
There is no way to craft a testing
regime to compensate for these testing
issues at each kiln in a manner that can
produce reliable and replicable results.
Such modifications would be specific to
that individual startup event—i.e. ad
hoc and therefore not of general
applicability or utility in showing
compliance. Continuous measurements
conducted during these periods for
cement kilns are also subject to
inaccuracies resulting from these
rapidly changing conditions. The
temperature changes of greater than one
thousand degrees Fahrenheit, flue gas
moisture changes greater than 20
percent, and gas flow changes over
several thousand cubic feet per minute,
as well as other factors such as flue gas
molecular weight swings, combine to
create a complex matrix of measurement
variables not accounted for in a cement
kiln CEMS installation. That is, CEMS
for PM, HCl, Hg, and THC are not able
to reliably accommodate all of these
transient shifting variables when
measuring cement kiln startup and
shutdown emissions. As noted above,
these issues are further exacerbated by
the fact that cement kilns have multiple
inputs (fuel and feed), and the clinker
production process generates higher gas
flows than would be expected based on
just the fuel inputs. This fact also means
that flue gas flow rates cannot be
accurately calculated from fuel inputs
alone.
The EPA regards situations where a
measurement may yield a value which
is analytically suspect, which is the case
for cement kilns during startup and
shutdown for the reasons just described,
as being a situation where measurement
is not ‘‘technologically practicable’’
within the meaning of section
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112(h)(2)(B) of the Act. Unreliable
measurements raise issues of
practicability and of feasibility and
enforceability (see section 112(h)(1)).4
The EPA is not finalizing its proposed
approach of setting numerical emission
limits for startup and shutdown and
requiring that sources certify
compliance with those limits by keeping
certain records certifying that they used
certain fuels and did not introduce feed
into the kiln. Under the proposal,
sources would have had to certify
compliance with the standards for the
various organics based on assumed
combustion conditions. As pointed out
persuasively in the public comments,
combustion conditions during startup
and shutdown are too widely varying to
either reliably measure or calculate
emissions because combustion
conditions change widely during startup
and shutdown, sources indicated that
they could not certify compliance based
on an assumed combustion condition.
See docket item EPA–HQ–OAR–2011–
0817–0506, p. 11 (‘‘Until ideal
combustion conditions can be met in
the combustion chamber (adequate
temperature and turbulence), the
combustion process will be incomplete.
While this should not impact fuelderived hazardous air pollutants
(chlorine and mercury), it will impact
the emissions of organics and possibly
PM’’). In light of the measurement
issues noted above and the fact that
sources could not certify compliance
under the proposed approach, the EPA
is not finalizing the proposed approach
of setting numerical limits for startup
and shutdown and allowing sources to
certify compliance with the limits by
maintaining certain records.
Instead, for the reasons explained
above, the EPA is establishing work
practice standards to demonstrate
compliance with startup and shutdown.
The work practices that apply during
startup and shutdown are as follows:
• During startup the kiln must
initially use any one or combination of
the following clean fuels: Natural gas,
synthetic natural gas, propane, distillate
oil, synthesis gas, and ultra-low sulfur
diesel until the kiln reaches a
temperature of 1200 degrees Fahrenheit.
• Combustion of the primary kiln fuel
may commence once the kiln
temperature reaches 1200 degrees
Fahrenheit.
• All air pollution control devices
must be turned on and operating prior
to combusting any fuel.
• You must keep records as specified
in § 63.1355 during periods of startup
and shutdown.
For the purpose of identifying when
the kiln is in a startup/shutdown mode
and subject to work practices and when
the kiln is subject to numerical emission
limits, we are defining the beginning
and ending of startup and shutdown. At
proposal we defined startup as when the
kiln’s induced fan is turned on and
shutdown was defined as beginning
when feed to the kiln is halted.
Commenters noted that a kiln may have
the induced draft (ID) fan operating
even when the kiln is completely
shutdown, no fuel is being burned, and
there is no potential for emissions.
Therefore, we changed the startup
definition to be when a shutdown kiln
turns on the ID fan and begins firing fuel
in the main burner, because this is the
point where the potential for emissions
to occur begins. Startup ends when feed
is being continuously introduced into
the kiln for at least 120 minutes or until
the feed rate exceeds 60 percent of the
kiln design limitation rate. We added
the duration/load element to the
definition of startup because during
startup a kiln must begin adding feed
material to achieve steady state
operation. After feed is first introduced
it requires up to two hours or sufficient
feed to achieve 60 percent of maximum
operation to achieve a representative
steady-state condition. (See meeting
notes, PCA November 28, 2012, in the
docket for this rulemaking). Shutdown
begins when continuous feed to the kiln
is halted and ends when the kiln
rotation ceases.
We believe these work practices,
which include the requirement that all
air pollution control devices be
operating, will ensure that emissions
during startup and shutdown will be
lower than the standards that apply
during steady state operations, given use
of cleaner fuels, minimal raw material
inputs, and operation of all control
devices during these periods. See 77 FR
42382 (noting that emissions during
startup and shutdown would be
expected to be lower than during steady
state operations for these reasons).
4 The application of measurement methodology
during cement kiln startup and shutdown would
also not be ‘‘practicable due to * * * economic
limitation’’ within the meaning of section
112(h)(2)(B) since it would just result in cost
expended to produce analytically suspect
measurements.
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V. Summary of Significant Comments
and Responses
A. Amendments to Existing Source and
New Source Standards for PM Under
CAA Sections 112(d) and 111(b)
1. Changes to Level and Averaging Time
of Existing Source NESHAP
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The EPA proposed to amend the
existing and new source standards for
PM. The floor for the existing source
standards increased from 0.04 lb/ton
clinker to 0.05 lb/ton clinker as a result
of removing CISWI kilns from the
database. See Section 8.3, Portland
Cement Reconsideration Technical
Support Document, June 15, 2012,
Docket item EPA–HQ–OAR–2011–
0817–0225; see also 77 FR 42372/3.
Second, the EPA proposed to change the
compliance regime for the standard
from use of PM CEMS to stack testing,
a consequence being that the standard
would no longer be expressed as a 30day average but rather as the average of
three test runs. The EPA thus proposed
to express the recalculated floor (i.e.
0.05 lb/ton clinker 30-day average
resulting from the reanalysis) as .07 lb/
ton of clinker (average of three test
runs). The 0.07 lb/ton clinker standard
expresses the recalculated floor (i.e. 0.05
lb/ton clinker) as a not-to-exceed value
based on stack testing, using the Upper
Prediction Limit equation to do so. See
Portland Cement Reconsideration
Technical Support Document, June 15,
2012, Docket item EPA–HQ–OAR–
2011–0817–0225.5
The EPA further proposed to use
CPMS for continuous parametric
monitoring. This system responds to
changes in PM concentration and
generates a corresponding milliamp
output signal. 77 FR 42376–77. The
proposed PM parametric level was
correlated to the highest recorded value
during three test runs. A source would
meet this site-specific level on a 30-day
rolling average. Failure to meet this 30day rolling average would result in
retesting, and more than four deviations
from the parametric level in a year
would be presumed (subject to
possibility of rebuttal by the source) to
be a violation of the emission standard
itself. See 77 FR 42377.
5 One commenter inaccurately stated that the
proposed rule would essentially double the PM
standard. As just explained, the existing source
floor (and standard) increased from 0.04 30-day
average to 0.05 lb/ton clinker 30-day average as a
result of removing CISWI kilns. As a not-to-exceed
standard, that same level is expressed as 0.07 lb/
ton clinker, the higher level reflecting the greater
variability involved when basing the standard on
the average of the three test runs rather than on 30
days of measurements.
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Our proposal to change the
compliance regime from use of CEMS to
stack tests reflected technical issues
related to a PM CEMS’ reliability with
measuring the Portland cement PM
standard. Specifically, the EPA
discussed the reliability of
measurements, obtained using PM
CEMS calibrated as required by the
mandated PS 11, below the level of the
2010 standard or the level of the
recalculated PM floor. See 77 FR 42374–
76. The EPA’s judgment at proposal was
that as a result of PM measurement
uncertainties, ‘‘this correlation will not
be technically or practically achievable
for a significant number of cement kiln
sources.’’ Id. at 42376.
One commenter challenged the
necessity of amending the standard to a
stack test regime (apparently not
realizing that the existing source
standard also changed as a result of
removing CISWI kilns from the
database). First, the commenter
maintained that the EPA has no
authority to voluntarily change a
promulgated MACT standard to make
the standard less stringent, based on the
language of section 112(d)(7). The
commenter further maintained that the
EPA had not definitively shown that PM
CEMS calibrated pursuant to PS 11
could not be used to reliably measure
the Portland cement PM standard.
Specifically, the commenter stated that
the various problems identified by the
EPA at proposal are amenable to
resolution by testing longer and more
often, and argued that the EPA
essentially admitted as much at
proposal. The commenter noted that
other technical problems, like the
difficulty of accounting for varied
particle sizes, could be resolved by
using a beta gauge CEMS. The
commenter dismissed the EPA’s
technical reservations on these issues as
arbitrary speculation. The commenter
also stated that PM CEMS are already in
successful use by cement plants both in
this country and overseas. The
commenter further believed that the
EPA could resolve these technical issues
by amending the PM CEMS Performance
Specification rather than by amending
the averaging time of the PM standard
and changing its compliance basis.
In response, we note first that we do
not accept the commenter’s legal
argument based on section 112(d)(7).
Section 112(d)(7) states that ‘‘[n]o other
emission standard * * * under this
section shall be interpreted, construed
or applied to diminish or replace the
requirements of a more stringent
emission limitation or other applicable
requirement established pursuant to
section 111 of this title, part C or D of
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this subchapter, or other authority of
this chapter or a standard issued under
State authority.’’ Although the
commenter maintained that this
provision unambiguously bars the EPA
from amending the promulgated
NESHAP to make it less stringent, we
disagree. Indeed, it is hard to read the
statutory language in such a way. On its
face, the provision indicates that a
section 112(d) standard does not
supplant more stringent standards
issued under some authority other than
section 112(d). Nor does the
commenter’s interpretation make sense.
It would bar the EPA from amending a
section 112(d) standard that was
technically deficient or incorrect. This
cannot have been Congress’ intent when
adopting the technology-based section
112(d) MACT regime.6 Moreover, when
Congress adopted anti-backsliding
provisions in the CAA, it did so
explicitly. See CAA sections 172(e);
110(l); and 193. There is no such
explicit language in section 112(d)(7).
Thus, the EPA does not read section
112(d)(7) as precluding amendments to
MACT standards which result in
numerically less stringent standards,
provided of course, that such standards
are technically justified and otherwise
consistent with the requirements of the
Act.
The commenter is also mistaken in
asserting that sources can simply utilize
PM CEMS not correlated to PS 11. The
PS 11 requirements apply to all PM
CEMS used by a cement kiln. See
sections 63.1349(b)(1)(A) and 1350
(b)(1) from the 2010 final rule (75 FR
55057, 55059).7
With regard to the technical issues
raised by this commenter, the EPA
explained in detail at proposal the
problems of correlating PM CEMS under
PS 11 at cement plants (see 77 FR
42374–42377). These obstacles are not
resolvable simply by measuring more
often and longer, as the commenter
maintains. Extending the duration of the
Method 5 test gives this reference
method additional opportunity to
collect more sample mass, but this is no
guarantee that the time added to the test
will collect enough particulate mass to
resolve detection issues, especially
when testing is conducted at the better
performing (lower emitting) sources.
Longer test runs inherently increase the
variability of the PM CEMS data
collected during the test, which may
cause further difficulties with the
6 The commenter cites no legislative history to
support its reading, nor is EPA aware of any.
7 It also makes no sense to use PM CEMS not
subject to a uniform calibration protocol. The
results obtained would not be comparable.
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correlation between instrument and
reference method. Nor does conducting
a higher number of reference method
tests resolve the difficulties with PS 11
correlation created by greater
uncertainty in the reference method at
low levels. Put another way, more tests
with high uncertainty and poor
correlation do not improve the
likelihood of passing PS 11 as there is
no expectation of improving the
mathematical relationship between the
reference test and the instrument.
Furthermore, PS 11 section 8.6 requires
a minimum number of fifteen tests to
develop a correlation curve, with no
limit to the maximum number.
Considering more than 15 tests when
developing the correlation creates much
difficulty in developing a precise
mathematical relationship. Sources are
allowed to discard 5 runs for any reason
they wish, but must present at least 15
test runs for the correlation calculation.
Id. As a source increases the number of
test runs beyond 20, any additional runs
must be included in the correlation
equation and at that point the ability of
a source to satisfy PS 11 becomes more
hampered with every test run.
The EPA noted that special problems
are posed by the size and variability of
cement kiln-generated particulate. The
EPA also noted that the standard lightscintillation type of PM CEMS would
likely encounter higher variability for
the same PM concentration, and have
difficulty satisfying correlation
protocols as a result. The EPA noted
that beta gauge CEMS could potentially
resolve at least some issues related to
cement particle variability but noted
further that these devices were largely
untested in the cement industry, and
none (so far as the EPA is aware) has
successfully completed a PS 11
certification. See 77 FR 42375/3. The
commenter maintains that the existence
of beta gauge CEMS resolves all
questions as to their reliability in the
cement industry, but the EPA reiterates,
as it did at proposal, that there needs to
be some assurance of the reliability of
that methodology to certify with PS 11
at low levels (as required by this final
rule). That information does not
presently exist. The commenter states
that the EPA is being speculative as to
potential difficulties with a different
CEMS technology, but relative to
Portland cement sources, it would be
speculative to assume that beta gauge
CEMS would successfully pass a PS 11
certification to reliably and quantifiably
measure compliance with the NESHAP,
especially at the very low PM levels at
some of the sources in the cement
source category.
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The commenter also maintains that
Tapered Element Oscillating
Microbalance (TEOM) devices could be
used in place of light scintillation PM
CEMS. A TEOM is a device that uses a
very thin, tapered, element vibrating at
a known frequency that has a first
principle relationship to the
measurement of mass. Particles that
impact the element also impact the
harmonic vibration of the sensor which
can be translated to a measurement of
the particle mass. This is a more direct
approach to measuring the actual mass
of PM in stack gas, and has shown
promise to operate very consistently at
low levels in laboratory conditions.
Several TEOMs are currently used for
monitoring ambient PM levels at several
non-cement, non-domestic industry
installations. TEOMs that are capable of
measuring stack gas are not currently
available for sale in the U.S., though this
may change in future years. Even so,
with a monitor capable of more direct
mass measurement of PM in stack gas,
using PS 11 to certify one against
Method 5 may be problematic at low PM
concentrations. The EPA currently has
no data to assess TEOM capabilities
versus Method 5 at very low PM
concentrations such as those presented
by the better performing sources in this
category. Were TEOM instrumentation
commercially available, the EPA would
need to conduct a re-evaluation of PM
CEMS technology that included TEOM
data to determine if this instrument
could overcome the challenges posed by
calibration with Method 5 at the very
low PM levels emitted by some of the
sources in the cement source category.
As just explained, it is not speculation,
but rather legitimate engineering
caution that makes it appropriate not to
require compliance with a rule based on
an untested measurement methodology.
The commenter further maintains that
rather than amend the standard to
change the compliance test
methodology and averaging time, the
EPA should revise PS 11 instead,
evidently assuming that a revision can
be done rapidly. The commenter’s
assumption is mistaken. Performance
specification development is a process
that takes multiple years and involves
data collection on types of technologies,
field testing, comparison to reference
measurement methodology, workgroup
and stakeholder meetings, peer review,
rule proposal and public comment
period, as well as comment response
and final promulgation of the
Performance Specification. With the
development of PA 12A for Mercury
CEMS, the EPA invested a budget in
excess of one million dollars to conduct
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technology and field studies, as well as
to refine the analytical techniques and
work through stakeholder concerns
prior to proposal of the Performance
Specification. The process from
inception to final promulgation took
over 5 years to complete. PS 11, at issue
here, was over 3 years in development,
from concept to final promulgation, and
involved a budget of $250,000. Based on
this past history, it is likely to result in
a delay of 3 years or more were the EPA
to delay promulgation of this final rule
until we could undertake the process to
research, propose and finalize solutions
to PS 11 that may ameliorate some of
the issues vis-a-vis the cement industry
now present. Furthermore, such a
process would not address the issues
relating to measurement uncertainties
using Method 5 at low PM
concentration levels near its detection
limit (i.e. below its practical
quantitation limit of 3 mg), and so there
would remain significant technological
hurdles to clear before the EPA could
require the use of PM CEMS in respect
to this final rule.
The commenter points to PM CEMS
use by European cement kilns. This is
a misplaced comparison. The European
calibration and certification of this
instrumentation is completely different
than PS 11 requirements developed by
the EPA. European monitoring is
certified in a laboratory environment,
and calibrated on site by the instrument
vendor when installed. The EPA has a
long history of requiring CEMS
installations in the USA to meet more
rigorous calibration and performance
specification certification through a
series of comparisons to reference
Method 5 test measurements conducted
on the stack with the flue gas matrix at
the facility, not in a controlled
laboratory. For a PM CEMS, this would
be a correlation developed with Method
5 as described in PS 11. The two
certification regimes differ greatly in
approach and simply adapting European
certification standards to USA facilities
does nothing to mitigate this difference.
In summary, the EPA has carefully
considered the issue and it is our
engineering judgment that the PS 11
correlation will not be technically or
practically achievable for a significant
number of cement kiln sources. This is
due to the combination of the low
emissions concentrations, PM CEMS
measurement uncertainty factors, the
variability in composition of cement
PM, and need for extraordinarily long
test runs to reduce Method 5
uncertainty to a level that provides
normal measurement confidence (i.e.
greater than the 3 mg practical
quantitation level of Method 5), plus the
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compounding uncertainties associated
with source operational variability. The
EPA further recognizes that these
problems in developing PS 11
correlations are most likely to adversely
affect the lowest emitting sources in the
category and are more likely to result in
violations of the rule more often for
these sources than for sources operating
with higher PM emissions. This result
would obviously be environmentally
counterproductive. We are therefore
amending the standard to be based on
stack testing, and expressing the
standard as a not-to-exceed (i.e., stack
test Method 5 or 5I) standard of 0.07 lb/
ton clinker.8
Additional responses regarding these
issues, including responses to issues
raised in the comments from industry,
are found in sections 3 and 4 of the
Response to Comment document, which
is found in the docket for this
rulemaking.
2. Issues Related to Use of CPMS for
Parametric Monitoring
To document continuous compliance
with the Method 5 standard (i.e.,
parametric monitoring designed to
monitor proper operation of PM
controls), the EPA proposed that PM be
monitored continuously using a CPMS.
See 77 FR 42376–77. The parametric
limit was to reflect the highest of the
three method 5 test runs from the stack
test, and would be averaged over 30days. The EPA further proposed
corrective action requirements in the
event of exceeding the 30-day rolling
average parametric limit, and a
rebuttable presumption that four such
exceedances in a calendar year showed
a violation of the emission standard
itself.
With respect to the use of CPMS
technology, the EPA has recognized that
PM CEMS technology cannot meet PS
11 requirements in all Portland cement
installations, yet the EPA has also
recognized that PM CEMS sensors are
more sensitive and better at detecting
small differences in PM concentration
than other technologies such as opacity
monitors (https://www.epa.gov/ttn/emc/
cem/pmcemsknowfinalrep.pdf) In
considering the use of PM CEMS at
Portland cement facilities we find that
while using PM CEMS technology for
continuous quantitative measurement of
PM concentration as correlated to
Method 5 with PS 11 is frequently not
8 Because the EPA believes that these same issues
pertain to measurements of the section 111(b) new
source performance standard for modified sources,
and because further controls would be both costly
and not cost effective (see section V.A.3 below), the
EPA is adopting the same amendment for modified
new sources under the NSPS.
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achievable (as stated in the preceding
subsection of this preamble), using the
same technology for continuous
qualitative measurement of PM
emissions is practicable in every
instance. Given the information we have
that shows PM CEMS technology to be
more sensitive to in-stack PM
concentration differences than opacity
monitors and nepheolmeters, the EPA
sees a distinct advantage in using these
technologies for continuous parametric
PM monitoring, rather than measuring
some other parameter.
In using a PM CEMS as a CPMS to
conduct continuous qualitative
monitoring of PM concentration in the
stack, we are not interested in specific
output information from the instrument
(e.g. lbs/ton clinker). We only need to
know that PM concentration increases
or decreases. The signal output from the
instrument need not be correlated to PM
concentration through PS 11 trials to
achieve this, but rather we can accept
the native signal output from the
instrument, as is, in milliamps, and
track that signal to determine trends in
PM emissions. In this final rule we are
requiring PM CPMS instruments to
employ a 4–20 milliamp output, which
is a standard electronic signal output
common to many CEMS.9 With a PM
CPMS the milliamp output would not
represent an opacity value, but like an
opacity analyzer, the milliamps would
increase as PM concentration increases
and decrease as PM concentration
decreases. We can then monitor the
milliamp signal while conducting a
Method 5 performance test and correlate
the average milliamp signal to the
average PM concentration during the
testing. This relationship is notably
coarser in terms of understanding the
precise PM concentration in the stack,
but the instrument’s sensitivity to
changing PM concentration in the stack,
and its changing milliamp signal output,
does not deteriorate and may still be
employed to qualitatively monitor PM
emissions.
The EPA received numerous
comments about our proposed PM
CPMS parametric monitoring approach.
Industry commenters maintained that
sources would have to continually retest
unnecessarily, since CPMS measure an
increase in PM CPMS values. This
increase in PM CPMS values would (or
9 For example, an opacity instrument uses a series
of filters to calibrate the analyzer and produce a
‘‘percent opacity’’ output. Twenty five percent
opacity likely correlates to a milliamp value near
eight milliamps, or 4 milliamps plus 25 percent of
the difference between 4 and 20 milliamps (again,
4 milliamps). Fifty percent opacity would represent
a signal near 12 milliamps, and so on, with 20
milliamps representing a signal of 100 percent
opacity.
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10019
at least, could) denote a modest rise in
PM emissions, but actual stack
emissions of PM could still be well
below the limit. The EPA recognizes
this concern as creating additional
burden for facilities exhibiting good
control of their PM emissions (see
section IV.A above), and, therefore, we
have modified the process by which a
source would establish and comply with
their PM CPMS operating limit in this
final rule. In doing so we considered
scaling options for PM CPMS signals, as
they correspond with PM emissions,
that were proposed by industry but
found the options presented were not
protective enough of the emission
standard. After extensive analysis (see
S. Johnson, memo to docket number
EPA–HQ–OAR–2011–0817,
’’Establishing an Operating Limit for PM
CPMS’’, November 2012), we are
promulgating a scaling factor of 75
percent of the emission limit as a
benchmark. See section IV.A above. As
in the proposed rule, every source will
need to conduct an annual Method 5
test to determine compliance with the
PM emissions limit, and during this
testing will also monitor their PM CPMS
milliamp output. Sources which emit
PM less than 75 percent of their
emission limit will be able to scale their
PM CPMS milliamp output to determine
where their PM CPMS would intersect
75 percent of their allowed PM
emissions, and set their operating level
at that milliamp output. This alleviates
many re-testing concerns for sources
that operate well below the emission
limit and provides them with greater
operational flexibility while still
assuring continuous compliance with
the PM stack emission standard. It also
creates an incentive for sources to select
high efficiency PM controls when
sources are evaluating potential
compliance strategies.
For sources whose Method 5
compliance tests place them at or above
75 percent of the emission standard,
their operating level will be the average
PM CPMS milliamp output during the
three Method 5 test runs. This means
their operating level is the milliamp
output that correlates to their PM
compliance determination, and not the
highest average 1 hour run value that
was in the proposed rule. Now that we
are adopting a scaling factor, we no
longer believe that it is also appropriate
to establish the parametric limit based
on the highest of the three runs (which
moreover, could reflect a level higher
than the level of the standard).
Moreover, as noted below, we believe
that on balance the 30 days of averaged
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CPMS measurements provides ample
operating cushion.
In a recent rule (76 FR 15736, March
21, 2011), the EPA established 75
percent of the limit as a number that
allows for compliance flexibility and is
simultaneously protective of the
emission standard. In this final rule we
are utilizing that value so as not to
impose unintended and costly retest
requirements for the lowest emitting
sources and to provide for more cost
effective, continuous, PM parametric
monitoring across the Portland cement
sector. This approach was selected from
among many considered as it provides
the greatest amount of flexibility while
demonstrating continuous compliance
for sources which are the lower emitters
in the category and is also effective in
holding higher emitters to the emission
standard. With this parametric
monitoring approach in place we expect
sources to evaluate control options that
provide excellent PM emissions control
and provide them greater operational
flexibility below the standard.
One commenter maintained that the
use of a CPMS for parametric
monitoring would be ‘‘egregious’’ since
the milliamp output of the CPMS
allowed a source to select operational
parameters of tangential relation to PM
emissions and would therefore not
provide useful information as to proper
PM control. The commenter also stated
that monitoring of opacity would be
preferable. An industry commenter
likewise requested that continuous
opacity monitors or bag leak detectors
be used rather than CPMS.
The EPA does not agree with these
comments. First, the milliamp output of
the CPMS reliably and sensitively
indicates increasing or decreasing PM
concentration in the stack. Where PM
controls are failing, the PM CPMS signal
will indicate the increasing
concentration of PM in the stack. A
source will need to monitor the trend
from the PM CPMS daily reading to
maintain compliance with the 30-day
emission standard. Indeed, the EPA has
sufficient confidence that four
exceedances of the CPMS continuous
measurements is a presumptive
violation of the emission standard itself.
Moreover, the CPMS is considerably
more sensitive than an opacity monitor
or bag leak detector at detecting
fluctuations in PM level. An opacity
monitor determines the percent of a
light signal that is occluded across the
stack diameter. Opacity analyzers
operate on a zero to 100 percent scale,
meaning they are capable of registering
PM that completely occludes the far
stack wall from the instrument light
source. This amount of PM is roughly
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equivalent to a complete failure of the
emission control device. A properly
operating control device will emit five
percent opacity or less, which is barely
visible to the naked eye and on the low
end of the opacity monitor capability.
PM emissions that increase opacity two
percent at this level may well exceed
the emission standard, yet they only
mildly deflect the opacity monitor
output. This same 2 percent opacity
increase is capable of registering
changes of several milliamps on a PM
CPMS when operating on the scale
provided in this final rule. With several
decimal fractions available between
each milliamp to track signal output,
and three or four milliamps representing
1 percent opacity, the PM CPMS has a
clear advantage in low PM
concentration measurement over
continuous opacity monitoring systems.
Regarding baghouse leak detectors, the
EPA has no information that shows
them operating on the same sensitivity
level as PM CPMS technology, and we
do not require baghouse leak detection
systems on sources where PM CPMS are
in use for this reason.
Industry commenters objected to the
proposal that 4 calendar year
exceedances 10 from the parametric limit
would be a presumptive violation of the
emission standard. Again, the EPA does
not agree. First, the EPA may
permissibly establish such a
presumption by rule, assuming there is
a reasonable factual basis to do so. See
Hazardous Waste Treatment Council v.
EPA, 886 F. 2d 355, 367–68 (DC Cir.
1989) explaining that such
presumptions can legitimately establish
the elements of the agency’s prima facie
case in an enforcement action. Second,
there is a reasonable basis here for the
presumption that four exceedances (i.e.
increases over the parametric operating
limit) in a calendar year are a violation
of the emission standard. The
parametric monitoring limit is
established as a 30-day average of the
averaged test value in the performance
test, or the 75th percentile value if that
is higher. In either instance, the 30-day
averaging feature provides significant
leeway to the owner operator not to
10 In the proposed rule, the EPA referred to a
measurement higher than the parametric limit as a
‘‘deviation’’ and proposed a definition of deviation.
See 77 FR 42398. The EPA is not including this
terminology in this final rule. The term ‘‘deviation’’
is not in the Portland cement NESHAP rules (which
date back to 1998), and has not proved necessary
in practice. More important, the rule itself states
what the consequences of measurements which
exceed a parametric limit are (i.e. retesting, and in
some instances, a presumptive violation of the
emission standard itself), so that no further general
regulatory provision (i.e. a generalized definition of
‘deviation’ or similar term) is necessary.
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deviate from the parametric operating
level since the 30 measurements will
significantly dampen variability in the
single measurement (average of three
test runs) that produced the parametric
value. See 77 FR 42377/2 and sources
there cited. The EPA acknowledges that
the difference was even greater between
the parametric level and the emission
standard in the proposed rule (which
was based on the highest measured test
run). The EPA believes that the 30-day
averaging feature plus the 75-percent
scaling feature for the lower emitting
sources now provides a sufficient
operating cushion. See 77 FR 42377.
3. Existing Source Beyond the Floor
Determination
The EPA proposed to use the floor
levels for PM as the standard, rejecting
more stringent standards on the grounds
of poor cost effectiveness (after
considering non-air environmental
impacts and energy implications of a
more stringent standard as well). See 77
FR 42376. One commenter argued that
the EPA should adopt a beyond the floor
standard for PM, maintaining that such
a standard was justified under the
factors set out in section 112 (d)(2).
The EPA disagrees, and is not
adopting a beyond the floor standard.
After considering the cost of the
emission reductions attributable to such
a standard, and the associated non-air
and energy impacts of such a standard,
the EPA determines that the standard is
not ‘‘achievable’’ within the meaning of
section 112 (d)(2). Specifically, the EPA
estimates that a beyond the floor
standard set at the level of the original
(2010 final rule) standard would only
result in 138 tpy—nationwide—of PM
reduction (a value not questioned by
any of the commenters). See Final
Portland Cement Reconsideration
Technical Support Document, December
20, 2012. We further estimate that the
cost of achieving this modest
incremental reduction would be
approximately $37 million (the
estimated cost savings attributable to the
amended PM standard (including
savings attributable to ancillary PM
controls related to collection of PM from
the control of Hg, THC, and HCl). See
Final Portland Cement Reconsideration
Technical Support Document, December
20, 2012, included in the rule docket,
EPA–HQ–OAR–2011–0817. These total
costs are high compared to the small
nationwide emission reductions, and
the cost effectiveness of these
reductions is correspondingly high:
approximately $268,000 per ton of PM
removed. This is significantly higher
cost effectiveness for PM than the EPA
has accepted in other NESHAP
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standards. See 76 FR 15704 (March 21,
2011) (rejecting $48,501 per ton of PM
as not cost effective for PM emitted by
CISWI energy recovery units); see also
72 FR 53814, 53826 (Sept. 20, 2007)
(proposing (and later accepting) cost
effectiveness of $10,000 per ton for PM
as reasonable in determining Generally
Available Control Technology, and
noting that the EPA had viewed cost
effectiveness only as high as
approximately $31,000 per ton as
reasonable under its Title II program for
mobile sources). A beyond the floor
standard at the level of the 2010
standard would also involve slightly
higher energy use, although this is not
a major factor in EPA’s decision. EPA is
therefore not adopting a beyond the
floor standard for PM at the level of the
2010 standard. A standard even more
stringent would likewise not be
justified. See 76 FR 54988.11
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4. New Source PM Standard Under
Section 112(d)(3)
One commenter challenged the
methodology the EPA used in the 2010
rulemaking to establish the new source
floor and standard, maintaining that for
new plants, the EPA’s floors must reflect
the emission level achieved by the
single best performing kiln in the
category, not the best performing kiln
for which the EPA happens to have
emissions information. See section
112(d)(3). The EPA did not reopen the
methodology by which new source
floors for this industry are determined.
See 77 FR 42373 n. 3 (‘‘The EPA will
not consider comments challenging the
data and methodology for the new
source standards since these are
unchanged from the 2010 rule and the
EPA is not reexamining any of these
issues.’’) In any case, if the issue is
(against the EPA’s view) deemed to be
reopened, CAA section 112(d)(3)
indicates that new source floors are to
be based on ‘‘the emission control that
11 The commenter’s argument that section 112
(d)(2)’s requirement that the EPA consider ‘‘the cost
of achieving such emission reduction’’ limits the
EPA to considerations of economic achievability,
and not cost effectiveness, is misplaced. See
Husqvarna AB v. EPA, 254 F. 3d 195, 200 (DC Cir.
2001) (cost effectiveness properly considered in
evaluating cost of compliance under CAA section
213, a technology-based provision similar to section
112 (d)(2)). The commenter’s further argument that
the requirement in section 112 (d)(2) for standards
to result in ‘‘the maximum degree of reduction in
emissions of hazardous air pollutants * * *
achievable’’ considering cost and other factors
constrains the EPA’s ability to consider costeffectiveness or otherwise balance the statutory
factors has likewise been rejected. See Sierra Club
v. EPA, 325 F. 3d 374, 378 (DC Cir. 2003) (the EPA
was left with great discretion in determining how
to balance such factors when considering
technology-based standards which are to result in
maximum reductions achievable).
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is achieved in practice by the best
controlled similar source, as determined
by the Administrator’’ (emphasis
supplied). This language affords
considerable discretion for the agency to
base the NESHAP new source floors on
performance of sources for which the
agency has emissions information.
B. Mercury Standard
The EPA explained at proposal that
reanalysis of the mercury floor, after
removing CISWI kilns, resulted in a
floor of 58 lb/MM tons clinker
produced—slightly higher than the
previously calculated floor and standard
of 55 lb/MM tons clinker produced. The
EPA further proposed to adopt 55
lb/MM tons clinker produced as a
beyond-the-floor standard. See 77 FR
42373. The new source standard was
unchanged since the standard was based
on the performance of the best
performing similar source.
The EPA is adopting the standards as
proposed. One commenter challenged
the appropriateness of adopting a
beyond-the-floor standard, not for the
industry as a whole, but for itself. As to
this individual plant (Ash Grove,
Durkee), the commenter maintained that
the cost of attaining the three additional
lb/MM ton clinker produced reduction
(i.e., the difference between 58 and 55
lb/MM tons clinker produced) was
greater than the EPA estimated because
it would require more than just
additional carbon in an activated carbon
injection system to achieve the
incremental difference. According to the
commenter, they have performed
extensive testing and the addition of
activated carbon per million actual
cubic feet per minute of exhaust gas has
little or no impact on mercury
emissions. The commenter states that
for plants such as Ash Grove’s Durkee
plant, there is no known add-on control
technology at this time that will assure
achievement of the standard on a
continuous basis.
We note first that the commenter is
somewhat over-estimating the
incremental reduction of mercury
actually needed. To achieve the
emission standard, sources will need to
operate their processes and controls so
that they can achieve the average
emissions level used in setting the
existing source limit of 55 lb/MM ton—
the so-called design level. See e.g. 77 FR
42389/3 (estimating emissions
attributable to this final rule based on
design levels); see also discussion of
design values in section VI.B below.
That level is 31.7 lb/MM ton for the
standard of 55 lb/MM ton. See 75 FR
54976/3. The average for the 58 lb/MM
ton is 34.1 lb/MM ton. The additional
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reduction needed is therefore 2.4 lb/MM
tons, not 3 lb/MM tons as stated by the
commenter.
As the EPA has acknowledged
repeatedly, due to the high levels of
mercury in their limestone, mercury
emissions from the Ash Grove Durkee
plant are not typical of other plants in
the industry. See, e.g. 75 FR 54978–79.
As a result, this plant faces a
particularly great challenge in meeting
the mercury standard, whether the
standard is 55 or 58 lb/MM tons.
Because of their unique situation, we do
not believe that the difficulties this
facility is having in meeting the mercury
standards can be generalized to the rest
of the industry. Section 112(d)(2) of the
Act posits an industry-wide standard.
Having said this, our cost analysis
conducted for the 2009 proposal and
2010 final rule assumed that this plant
would have to install multiple control
systems in order to meet the limit for
mercury. See Docket item EPA–HQ–
OAR–2002–0051–3438. Therefore, if in
this particular case the activated carbon
injection (ACI) system cannot achieve
the small additional reductions
required, then the facility has other
mercury control options available such
as further dust shuttling, or treating
cement kiln dust to remove mercury.
Dust shuttling entails moving dust from
within the kiln to other parts of the
process and is considered a closed loop
process, thereby not causing any waste
impacts. In addition, any costs
associated with dust shuttling have
already been accounted for in the cost
estimates the EPA has developed for
this particular facility.
The commenter alluded to control
performance data that it shared with the
EPA. We note that the commenter has
provided pilot scale data as part of the
2010 rulemaking (see Docket item EPA–
HQ–OAR–2002–0051–2073), but has not
provided data on the effects of
increasing carbon injection on mercury
emissions for a full scale facility. We
note that in the electric utility industry,
where there is significantly more
experience with ACI, it is well
established that higher carbon injection
rates increase mercury removal
(Sjostrom, S.; Durham, M.; Bustard, J.
Martin, C.; ‘‘Activated Carbon Injection
for Mercury Control: Overview’’, FUEL,
89, 6, 1320 (2010)). There is no data to
indicate that ACI systems in the cement
industry would behave differently than
those in the utility industry. Given the
lack of data on the efficacy of increasing
carbon injection rates on mercury
removal for full scale cement
operations, we cannot conclude that
increasing carbon injection is not a
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reasonable approach for increasing
mercury removal efficiency.
C. Standards for Fugitive Emissions
From Open Clinker Storage Piles
The EPA proposed that cement kilns
control fugitive emissions from open
clinker storage piles, defined at proposal
as ‘‘any clinker storage pile that is not
completely enclosed in a building or
structure’’. These piles would be
controlled through the use of work
practices which minimized emissions
by means of (among others) partial
enclosure, damping down the pile by
chemical or physical means or shielding
piles from wind. These work practices
were drawn from permits for existing
cement kilns, and every cement kiln
appears to already be utilizing some
type of work practice to minimize
fugitive emissions from open clinker
storage piles. See 77 FR 42378. Cement
kiln sources were allowed to select from
among the specified work practices and
choose those most suitable for its
operations.
For both new and existing sources,
the NESHAP is amended to require that
one or more of the control measures
identified in the rule be used to
minimize fugitive dust emissions from
open clinker storage piles. The work
practices would apply to open clinker
storage piles regardless of the quantity
of clinker or the length of time that the
clinker pile is in existence.
In addition, the owner or operator
must include as part of their operations
and maintenance plan (required in
§ 63.1347) the location of their open
clinker storage piles and the fugitive
dust control measures as specified in
this rule that will be implemented to
control fugitive dust emissions from
open clinker piles. We agree with
comments received that the list of
allowed work practices reflects all of the
available practices documented in
cement kiln facility operating permits to
control clinker storage pile fugitive
emissions. The size, type and duration
of a clinker pile may warrant different
types of work practices. The final rule
requires that one or more of a variety of
work practices need to be employed,
recognizing that the source will use the
work practices that will be effective for
the particular piles. Thus, the EPA has
revised the list of work practices to be
consistent with those listed in the
proposal preamble. These are: Use of
partial enclosures, using a water spray
or fogging system, applying appropriate
dust suppression agents, using a wind
barrier and using a tarp. Commenters
also requested that the EPA allow other
work practices if approved by the
delegated authority. Our regulations
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already provide procedures for sources
to seek approval of alternative work
practices. See section 112(h)(3) as
implemented by 40 CFR 63.8(f).
Several industry commenters stated
that the definition of clinker pile is
problematic as proposed because it was
not limited by size or duration.
Commenters note that it is not
uncommon for small amounts of clinker
to be dropped, or to fall off a frontloader onto the ground when being
moved from a kiln to a storage location
or from such a location to the grinding
mill. Because these are small amounts of
clinker, it is also not uncommon that
these small quantities of clinker will
remain where they were dropped and
may not be picked up or removed until
the necessary manpower becomes
available; in some cases this could be
multiple days. Another industry
commenter noted that because of the
short-term duration of temporary clinker
stockpiles, the use of work practices
similar to those proposed for clinker
storage piles is not feasible. The
industry trade association suggested the
following definition: ‘‘Open clinker
storage pile means an outdoor,
unenclosed accumulation of clinker on
the ground, which contains in excess of
50,000 tons of clinker, and is utilized for
a continuous period in excess of 180
days.’’ Under this suggested approach,
only a clinker storage pile meeting this
definition would be subject to the work
practice standards.
We are not adopting this approach.
We believe that the potential to emit
may be different at different sites for a
variety of reasons such as weather and
traffic conditions. Nor did the
commenter provide information
indicating that open clinker storage
piles of less than 50,000 tons or stored
for less than 180 days are unlikely to
produce fugitive emissions. Indeed, as a
result of weather, traffic or other
conditions, smaller piles stored for
shorter periods have the evident
potential to emit substantial levels of
fugitive emissions. Nor is any such
uniformly applicable distinction based
on duration evident. Clinker piles can
be temporary but be replaced by a new
pile at the same (or nearby) location a
few days later, with no essential
difference in fugitive emissions.
Nonetheless, we believe that the
commenter is correct that spills are
unavoidable, and that work practices
designed for non-temporary piles cannot
feasibly be applied in such
circumstances. The commenter is also
correct that work practices used for nontemporary piles would be misapplied to
temporary piles attributable to cleaning
storage structures. For these reasons, the
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definition of ‘‘open storage pile’’
excludes these types of piles.
Specifically, the definition of open
clinker storage pile does not include
temporary piles of clinker that are the
result of accidental spillage or
temporary use of outdoor storage while
clinker storage buildings are being
cleaned. This final rule defines
‘‘temporary’’ to mean piles that remain
in place for 3 days or less from their
generation (3 days accommodating
weekend scheduling). This is sufficient
time to either pick these spills up (the
applicable work practice for these spills)
or to cover them to prevent fugitive
emissions.
These final amendments will result in
a cost savings to the industry as
compared to the 2010 rule. As a result
of requiring work practices instead of
enclosures, we estimate that there will
be a savings of $8.25 million annually.
See Final Portland Cement
Reconsideration Technical Support
Document, December 20, 2012, in this
rulemaking docket.
D. September 9, 2015, Compliance Date
for the Amended Existing Source
Standards
The EPA proposed to establish
September 9, 2015, as the compliance
date for the amended existing source
NESHAP standards. The basic reason for
the proposed compliance date was that
the proposed change in the PM standard
made possible different compliance
alternatives for all of the stack emission
standards, and that it could legitimately
take two years from the original
compliance date to implement these
new compliance strategies. See 77 FR
42385–87. Further, the amended
compliance date would apply to all of
the stack emission standards due to the
interrelatedness of the standards: the
mercury, THC and HCl standards all
typically involve some element of PM
generation and capture and so the
controls must be integrated with PM
control strategies. Id. at 42386.
The record for this final rule supports
the need for the September 9, 2015
compliance date. With respect to PM
control, as the EPA explained at
proposal, plants now have the option of
retaining electrostatic precipitators
(ESP) with modification or downstream
polishing baghouses, rather than
replacing ESP with baghouses. Plants
may also size baghouses differently
(with or without incorporation of
upstream or downstream polishing
elements). The various types of sorbent
injection strategies to control organics,
mercury and HCl, are affected by the PM
limits (and vice versa). Based on the
facts of this record for this source
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category, the type, size and
aggressiveness of the controls for these
HAP, as well as the PM controls, are not
only interdependent but can all change
as a result of the amended PM standard.
In addition, the amended alternative
oHAP standard affords additional
compliance alternatives for control of
non-dioxin organic HAP, including
alternatives to use of Residual Thermal
Oxidizers. See generally, Final Portland
Cement Reconsideration Technical
Support Document, section 3.1,
December 2012, in the docket for this
rulemaking.
Determining, developing, installing,
testing and otherwise implementing a
different comprehensive HAP control
10023
regime takes time. Specifically, plants
will need to conduct engineering
studies, determine the most costeffective control strategy, seek contract
bids, purchase equipment, install and
test the new equipment. Below is an
estimate of a timeline for a cement kiln
to undertake these steps.
TIME NEEDED TO PREPARE FOR COMPLIANCE
[Docket item EPA–HQ–OAR–2011–0817–0505–A1]
Steps in preparing for compliance
Time period
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New engineering study ...................................................................................................................................................
Selection of technology providers ..................................................................................................................................
Technology procurement ................................................................................................................................................
Detailed technology design and final engineering .........................................................................................................
Equipment fabrication and permitting .............................................................................................................................
Construction and tying into existing operation ...............................................................................................................
Technology commissioning ............................................................................................................................................
One commenter, sharply opposing
any change in compliance date,
maintained that all of this reasoning is
hypothetical and that such a
consequential extension could not
legitimately rest on speculation. The
EPA disagrees that this analysis is
speculative. First, the EPA’s engineering
judgment is that the changes in the PM
standard and alternative oHAP
standard, open up different compliance
alternatives from those under the 2010
rule. The EPA has indicated what those
alternatives can be, and the time needed
to determine, purchase, install and test
them. Comments from the affected
industry are consistent with the EPA’s
engineering judgment as to the type of
different compliance approaches now
available for existing sources.
The EPA’s engineering determinations
as to the time needed for cement kilns
to implement a different multi-HAP
control strategy here are moreover
consistent with the agency’s longstanding analysis (i.e. analysis not
specific to the cement industry) of the
time needed to install multipollutant
control systems. See US EPA,
Engineering and Economic Factors
Affecting the Installation of Control
Technologies for Multipollutant
Strategies, EPA–600/R–02/073, October
2002) (cited at 77 FR 42386). Therefore,
the EPA estimated that it is normal for
the development and implementation of
new compliance measures to take
between 15–27 months for single
control systems, and longer for systems
involving multiple controls for HAP and
criteria pollutants, as is the case here.
The record to this rule also contains
a survey of 92 of the 97 domestic
cement kilns currently in operation.
These survey results document, on a
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kiln by kiln basis, alternative
engineering strategies now available to
these kilns as a result of the amended
PM standard and also documents the
time each kiln estimates would be
needed to carry out these new
compliance strategies. See Comments of
PCA, Appendix D (EPA–HQ–OAR–
2011–0817–0505). For example, kiln
B 12 has the option of modifying its ESP
system using a hybrid ESP/baghouse
filter system, or of using a cyclone
upstream of the ESP. Steps needed to
implement these possibilities include
main stack evaluation, cooler stack
testing, and evaluation, vendor/
contractor selection, final design,
equipment procurement and fabrication,
startup and commissioning, and
demonstrating compliance. The plant
has already commenced some of these
steps, but provides reasonable time
estimates for why it would take until
September 2015 to complete them. Kiln
Q 13 expects to be able to retain its ESP
system (whereas it could not under the
2010 final rule), but needs to resize its
dust conveying system, upgrade the
ESP, and utilize a larger activated
carbon injection system differently from
planned (since an ESP will not capture
mercury as would a baghouse). Steps
involved in developing and
implementing a system include
reviewing the structural integrity of the
existing ESP, obtaining proposals on
ESP upgrades, relocating an existing
12 For competitiveness reasons, kilns in this
survey are identified by letter. The survey results
are consistent with the EPA’s engineering
understanding and judgment, and the EPA has no
reason to dispute the overall survey results
(although some details may be open to question).
13 These examples were chosen at random by the
EPA from the survey information provided in the
comment.
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January–April 2013.
April–August 2013.
August–December 2013.
January–June 2014.
June–December 2014.
January–May 2015.
June–August 2015.
stack adjacent to the existing ESP,
complete stack design, order equipment
for ESP upgrades, order a new stack,
contract construction, perform
necessary construction, modify the ESP
as needed, evaluate CEMS performance
and conduct stack testing and make any
adjustments to the integrated control
system. Again, reasonable timelines for
carrying out these steps are provided.
Neither the EPA nor the industry has
said definitively what each kiln will do
and how long it will take. Until the
standards are finalized, no such
definitive pronouncement is possible.
However, the record is quite specific
that additional control strategies are
now possible; what the range of those
new control strategies are; that the
strategies are interrelated so that the
standards for PM, organics, mercury and
HCl are all implicated; and the time
needed to carry out the various
strategies. Thus, the commenter is
mistaken that the record regarding the
need for a compliance date of
September 2015 is merely conjectural.
The EPA solicited comment on the
possibility of a shorter extension for the
stack emission standards, noting that by
virtue of the 2010 final rule, the
industry was not starting from scratch
but could already undertake compliance
steps. See 77 FR 42386/3. The survey
results referred to above confirm that
this is the case, since a number of plants
(to their credit) indicated that they have
taken preliminary steps toward
compliance such as conducting stack
testing, and testing various control
strategies (e.g., survey results for kilns
A, F and G). Nonetheless, many
commenters made the evident point that
this preliminary work could only go so
far when there was uncertainty about
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the final standard and uncertainty
around which standard would
determine their final control strategy.
Moreover, even those plants which had
begun preliminary compliance steps
indicated (with specific timelines
provided) that the remaining work
would legitimately stretch through the
summer of 2015.
This same record refutes those
comments maintaining that an even
longer compliance extension is needed.
Not only is this inconsistent with the
EPA’s own estimates, but the industry
survey results document that no further
time is needed. See CAA section
112(i)(3)(A) (compliance with CAA
section 112(d) standards to be as
expeditious as practicable). Therefore,
the EPA is revising the compliance date
for existing sources for PM, THC, HCl,
and Hg to be September 9, 2015.
However, the EPA is establishing
February 12, 2014, as the compliance
date for the standards for existing open
clinker piles. These standards are not
inter-related to the stack emission
standards, and so need not be on the
same timeline. The work practices we
are adopting as the standards reflect
practices already in place throughout
the entire industry. The time needed to
come into compliance consequently is
to establish a reporting and
recordkeeping apparatus, and in some
instances to obtain approval (after
appropriate demonstration) to use work
practices not enumerated in the
standard. The EPA estimates that these
various steps should not exceed twelve
months. Since section 112(i)(3)(A)
requires compliance to be as
expeditious as practicable, the EPA is
establishing a 12 month compliance
period for these standards.
A compliance date for an amended
standard must still be ‘‘as expeditiou[s]
as practicable’’ and not more than 3
years. We believe a compliance
extension is appropriate where, as here,
for the stack emission standards, the
amended result in a compliance regime
differs from the initial rule and
additional time is needed to develop,
install, and implement the controls
needed to meet the amended standard.
The EPA has shown that to be the case
here, as explained above.
The Sierra Club in its comments also
argued that the EPA could not change
the 2013 compliance date in the 2010
final rule as a matter of law. The
commenter rests this argument on CAA
sections 112(d)(7) and 112(i)(3)(A). We
have responded above to the argument
based on section 112(d)(7). Section
112(d)(7) simply is not an antibacksliding provision (or, at the least,
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does not have to be interpreted that
way).
CAA Section 112(i)(3)(A) states in
relevant part:
‘‘[a]fter the effective date of any
emissions standard, limitation or
regulation * * * the Administrator
shall establish a compliance date or
dates for each category or subcategory of
existing sources, which shall provide for
compliance as expeditiously as
practicable, but in no event later than 3
years after the effective date of such
standard’’.
In NRDC v. EPA (Plywood MACT),
489 F. 3d 1364, 1373–74 (D.C. Cir. 2007)
the court held that ‘‘only the effective
date of Section 112 emissions standards
matters when determining the
maximum compliance date.’’ 489 F. 3d
at 1373 (emphasis original). The EPA,
therefore, lacked authority to extend the
compliance date when it was only
adjusting reporting terms. Id. at 1374.
The opinion implies, however, that the
EPA may reset the compliance date
when the EPA amends the actual
standard, as here. If the statute provided
an absolute bar on the EPA extending an
effective date, there was no reason for
the court to distinguish the situation
where the EPA amends some ancillary
feature of the rule from the situation
where the EPA amends the actual
standard.14
The reason it makes sense for the EPA
to have the authority to reestablish a
compliance date when it amends a
MACT standard is evident. In a
technology-based regime like section
112(d), if the technology basis of the
standard changes with a change of the
standard, it takes time to adopt the
revised controls. This result fits the
statutory text.
14 Sierra Club maintains that because the
revisions to the PM standard leave that standard
nearly as stringent as the 2010 standard, all that has
effectively changed is the standard’s averaging time.
Sierra Club likens this situation to the amendments
to ancillary provisions like reporting at issue in
Plywood MACT. This is incorrect. First, as
explained in section V.A. above, the standard did
increase numerically as a result of removing
commercial incinerators from the database.
Portland Cement Reconsideration Technical
Support Document, June 15, 2012, Docket item
EPA–HQ–OAR–2011–0817–0225. Second, although
the amended PM standard is relatively as stringent
as the 2010 standard (75 FR 54988/2 and 77 FR
42389/3), it nonetheless affords different
compliance options for all of the standards, as
explained above and in further detail in the
Response to Comment document. The standard
allows flexibility for those days when emissions
increase as a result of normal operating variability,
without significantly affecting the long-term average
performance for PM and affords different
compliance opportunities as a result. Nor does the
commenter consider the amendment to the
alternative oHAP standard, which amendment
likewise affords new compliance opportunities.
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Where the EPA has amended an
existing source MACT standard, the
compliance date for that amended
standard must be as expeditious as
practicable, and no later than 3 years
from its effective date. Sierra Club
argues that the original standard (the
one that has been amended) must
nonetheless take effect, but that
standard no longer exists. It has been
amended. Moreover, the result of Sierra
Club’s approach would force sources to
install one technology and rip it out in
short order to install another. Congress
cannot have mandated this result. See
PCA v. EPA, 655 F. 3d at 189 (staying
NESHAP standards for clinker piles—
that is, effectively extending their
compliance date—because ‘‘the
standards could likely change
substantially. Thus, industry should not
have to build expensive new
containment structures until the
standard is finally determined.’’) 15 16
Moreover, in the extreme case where the
initial standard was outright technically
infeasible by any source (and was
amended by the EPA to correct this
defect), Sierra Club’s reading would
leave sources with literally no legitimate
compliance option.17 Technology-based
standards simply do not work this way.
15 In a variant of this argument, Sierra Club
maintains that in a situation where the compliance
date for an initial existing source MACT standard
has not yet passed and the EPA amended that
standard to make it more stringent, the EPA would
nonetheless leave the predecessor less stringent
standard in place and require compliance with it.
Although this situation has not arisen, the EPA
would presumably be governed by the same
principle noted by the PCA court: is the technology
basis for the standard changing in such a way as
to require more time for compliance and in a way
that negates the compliance strategy of the initial
rule. (Of course, if the compliance date of a
standard has already occurred and a standard is
later amended, that compliance date would not
change retroactively.)
16 Sierra Club maintains that PCA is
distinguishable because it involved a standard
which the EPA was compelled to change. First, the
comment is factually mistaken. The EPA had
granted reconsideration of the clinker pile
standards but had not indicated that the standards
would be amended. See 76 FR 28325/1 (May 17,
2011). Nor did the court indicate that the pile
standards must change. Rather, ‘‘[b]ecause EPA will
now be receiving comments for the first time, the
standards could likely change substantially.’’ 655 F.
3d at 189 (emphasis supplied). Thus, the court
effectively reset the compliance date because of a
potential future change in the rule which could
result in a compliance regime which differed from
that in the 2010 final rule. This is directly parallel
to the situation now presented by the amended PM
and alternative oHAP standards.
17 An example is the startup and shutdown
standard for HCl in the 2010 final rule. The EPA
established this standard as zero on the mistaken
assumption that no chlorine could be present in the
kiln during there periods. See 76 FR 28325
(granting consideration on this basis). The
commenter’s approach would leave this technically
infeasible standard and its compliance date in place
without recourse.
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E. Eligibility To Be a New Source Under
NESHAP
CAA section 112(a)(4) states that a
new source is a stationary source if ‘‘the
construction or reconstruction of which
is commenced after the Administrator
first proposes regulations under this
section establishing an emissions
standard applicable to such source.’’ As
we explained previously, there is some
ambiguity in the language ‘‘first
proposes’’ and such language could
refer to different dates in different
circumstances, such as the first time the
Agency proposes any standards for the
source category, the first time the
Agency proposes standards under a
particular rulemaking record for the
source category, or the first time the
Agency proposes a particular standard.
In the proposed reconsideration rule,
the EPA proposed to retain May 6, 2009,
as the date which determines new
source eligibility and solicited comment
on this issue. Industry commenters
stated that we should change the date
for determining new source status from
May 9, 2009 to July 18, 2012, the date
of the proposed reconsideration rule. In
support, they asserted that they will not
know what the final standards are until
we finalize the reconsideration rule. We
disagree with the commenters’
suggestion and are retaining the May 6,
2009 date as the date that determines
whether a source is a new source under
CAA section 112(a)(4).
As we explained at proposal, it is
reasonable to retain the May 6, 2009
date as the date the Agency ‘‘first
proposed’’ standards for this source
category. This is the date that EPA first
proposed these standards under this
particular rulemaking record. Today’s
action is a reconsideration action, and
although it revises the particulate matter
new source standard, it is premised on
the same general rulemaking record. It
is thus reasonable to view the date EPA
‘‘first proposes’’ standards to be the May
2009 date. Further, industry
commenters essentially advocate an
approach whereby any time the Agency
changes a new source standard, in any
way, on reconsideration, the new source
trigger date would change. Such a result
is not consistent with Congress’ intent
in defining the term ‘‘new source’’ in
section 112(a)(4), to be the date the
Agency ‘‘first proposes’’ standards.
Furthermore, EPA notes that the new
source standards finalized today are
ones that will be met, in our view, using
the same or similar control technologies
as would be used to meet the standards
issued in May 2010, and commenters
have not disputed this conclusion. See
77 FR 42387.
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VI. Summary of Cost, Environmental,
Energy and Economic Impacts
A. What are the affected sources?
As noted in the proposed rule, the
EPA estimates that by 2013 there will be
100 Portland cement manufacturing
facilities located in the U.S. and Puerto
Rico that are expected to be affected by
this final rule, and that approximately 5
of those facilities are new greenfield
facilities. All these facilities will operate
156 cement kilns and associated clinker
coolers. Of these kilns, 23 are CISWI
kilns. These have been removed from
our data set used to establish existing
source floors. Based on capacity
expansion data provided by the PCA, by
2013 there will be 16 kilns and their
associated clinker coolers subject to
NESHAP new source emission limits for
PM, mercury, HCl and THC, and 7 kilns
and clinker coolers subject to the
amended NSPS for nitrogen oxide and
SO2. Some of these new kilns will be
built at existing facilities and some at
new greenfield facilities.
B. How did the EPA evaluate the
impacts of these amendments?
For these final amendments, we
determined whether additional control
measures, work practices and
monitoring requirements would be
required by cement manufacturing
facilities to comply with the amended
rules, incremental to the 2010 final
standards (since any other comparison
would result in double counting). For
any additional control measure, work
practice or monitoring requirement we
determined the associated capital and
annualized cost that would be incurred
by facilities required to implement the
measures. Finally, we considered the
extent to which any facility in the
industry would find it necessary to
implement any of the additional
measures in order to comply with these
final amendments. Using this approach,
we assessed potential impacts from the
proposed revisions.
These final amendments to the 2010
rule are expected to result in lower costs
for the Portland cement industry. The
final amendment to the PM standard
affords alternative, less costly
compliance opportunities for existing
sources. See section V.D above. These
could be utilizing existing PM control
devices rather than replacing them (for
example, retaining an ESP or a smaller
baghouse), or supplementing existing
PM control rather than replacing it
(putting polishing controls ahead of the
primary PM control device, for
instance). Compliance strategies for the
other HAP, all of which involve some
element of PM control, also may be
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10025
affected. Cost savings from these
alternatives could be significant. There
are also potential cost savings associated
with the amended oHAP alternative
standard (which now may be a viable
compliance alternative for some sources
since issues of reliable analytic
measurement have been resolved).
Following proposal, industry submitted
kiln specific information on likely
changes in compliance strategy resulting
from the proposed amendments so that
we are now better able to estimate
potential savings resulting from the final
amendments. Based on an industry
survey of 18 Portland cement facilities
(20 kilns) after proposal (see Docket
item EPA–HQ–OAR–2011–0817–0505,
Appendix D), it appears that the
amendments may have the following
effects, which may result in savings in
capital and annual costs associated with
implementing control technologies for
these pollutants:
• Regenerative thermal oxidizers
(RTO) may not need to be installed due
to the amended oHAP alternative.
• Carbon injection rates may be
lowered or not required for THC control.
• Existing PM controls (ESP and
baghouse) may not need to be replaced,
but may instead be upgraded.
• Additional PM controls may not
have to be implemented.
• Polishing and hybrid filter
configurations may be implemented
instead of total replacements.
There are also certain costs, and cost
savings, associated with other
provisions of the final amendments.
There may be a difference in costs of
stack testing for PM and use of a CPMS,
rather than use of a PM CEMS. In
addition, there are cost savings when
changing from a PM CEMS compliance
demonstration to a CPMS
demonstration. For example as part of
the PS 11 calibration requirements, a
minimum of 15 Method 5 test runs are
required to develop a correlation curve,
with no limit to the maximum number
of test runs. Omitting the need for these
multiple test runs will save the facility
a minimum of $20,000 per kiln (each
Method 5 test costs $5,000). At a savings
of $20,000 per kiln, nationwide savings
for 133 new and existing kilns, would
be $2.7 million per year. However, the
CPMS is the same type of device as a
PM CEMS, so the capital cost of the
CPMS would not be significantly
different than the CEMS device.
The final revisions to the alternative
organic HAP standard (from 9 ppm to 12
ppm, reflecting the analytic method
practical quantitation limit) would
allow more sources to select this
compliance alternative and demonstrate
compliance without needing to install
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very expensive and energy-intensive
RTO. In addition, providing parametric
monitoring flexibilities (not present in
the 2010 final rule) will provide lower
costs for the better-performing sources
in the industry. See section IV.B above.
We have quantified these savings (see
Final Portland Cement Reconsideration
Technical Support Document, December
20, 2012, Section 3).
The revisions to the standard for open
clinker storage piles codify current
fugitive dust control measures already
required by most states, so no impacts
are expected. These final standards
would be significantly less expensive
than the controls for open piles in the
2010 final rule, which required
enclosures in all instances. We estimate
that the savings to industry over the
2010 rule will be $8.25 million
annually. See Final Portland Cement
Reconsideration Technical Support
Document, December 20, 2012, in this
rulemaking docket.
We have estimated the additional
industry cost associated with the
affirmative defense to civil penalties
provisions. We estimate the additional
cost is $3,258 per year for the entire
industry. See Supporting Statement in
the docket.
One of the final revisions would allow
sources that control HCl with dry
scrubbers to use periodic performance
testing and parametric monitoring rather
than monitoring compliance with an
HCl CEMS. This will provide those
sources with additional flexibility in
complying with the HCl standard.
The revision to the alternative PM
emissions limit provisions merely
recognizes that sources other than the
clinker cooler may combine their
exhaust with the kiln exhaust gas and
corrects the equation for calculating the
alternative limit. Therefore, there
should be no impacts from this revision.
The amendments provide for work
practices rather than numerical
standards during periods of startup and
shutdown. The work practice standards
reflect common industry practices, so
there should be no costs associated with
them. There should also be substantial
savings associated with the work
practices.
At an annual cost of about $51,000
per year ($22,800 per Method 30B test
for mercury + $8,000 per year for
Method 25A test for THC + $20,000 per
year for Method 321 test for HCl), the
final revisions for new testing and
monitoring of coal mills that use kiln
exhaust gases to dry coal and exhaust
through a separate stack are not
expected to have significant impacts.
The revisions would make existing
kilns that undergo a modification, as
defined by NSPS, subject to a PM
standard of 0.07 lb/ton clinker, 3-run
average. There may be less costly
compliance alternatives under the
amended standard, similar to
alternatives available under the
amended existing source NESHAP for
PM.
C. What are the air quality impacts?
In these final amendments, emission
limits for mercury, THC and HCl are
unchanged from the 2010 rule. Thus,
there is no change in emissions from the
2010 rule for these HAP and HAP
surrogates. The alternative HAP organic
standard is being amended to 12 ppm,
which is the analytic method practical
quantitation limit based on the
performance test method detection limit
of 4 ppm. The impact on emission levels
due to this change is not clear since
measuring below the quantitation limit
does not yield a value with enough
certainty to represent the actual level.
Thus, a measurement below 12 ppm
could very well actually be 12 ppm or
something less. For PM, the limit for
existing sources changes from 0.04 lb/
ton clinker 30-day average to 0.07 lb/ton
clinker based on stack testing. The PM
limit for new sources also changed: To
0.02 lb/ton clinker stack test from 0.01
lb/ton clinker 30-day average. The final
changes in the PM standards, while not
significant in absolute terms, may result
in a small increase in total nationwide
emissions by allowing slightly more
variability, although, as noted at
proposal, we estimate that design values
will be essentially identical under the
2010 and this final standard. 77 FR
42389. As explained in the impacts
analysis for the 2010 rule (see Docket
item EPA–HQ–OAR–2002–0051–3438),
emission reductions were estimated by
comparing baseline emissions to the
long-term average emissions of the
MACT floor kilns. As a practical matter,
plants operate to comply with this lower
average emissions level (the so-called
design level), rather than the emissions
limit, so that on those days where there
is normal operating variability they do
not exceed the emissions limit. See 77
FR 42386–87. Under the 2010 rule, the
average PM emissions from the existing
floor kilns were 0.02296 lb/ton clinker.
Under the amended standard, the
average PM emissions of the existing
floor kilns is calculated to be 0.02655
lb/ton clinker although, as noted, this
difference is less than the normal
analytic variability in PM measurement
methods and so must be viewed as
directional rather than precisely
quantitative. The average emissions for
new kilns did not change as we believe
new sources will have to adopt identical
control strategies as under the
promulgated standards. We, therefore,
are not estimating an emission increase
from new kilns. For existing kilns, with
an increase in PM emissions under this
final rule of 0.00359 lb/ton clinker
compared to the 2010 rule, nationwide
emissions of PM would increase by 138
tons per year (0.00359 × 76,664,662/
2000). Thus, the EPA estimates that the
main effect of this final rule for PM will
be to provide flexibility for those days
when emissions increase as a result of
normal operating variability, but would
not significantly alter long-term average
performance for PM. Nonetheless, as
explained in section V.D above, this
change does allow for changes in
compliance strategies in the form of
types, sizes and sequencing of treatment
trains.
Emission reductions under the 2010
rule and this final rule, in 2015, are
compared in Table 4.
TABLE 4—COMPARISON OF NATIONWIDE PM EMISSIONS FROM 2010 RULE TO FINAL RULE IN 2015
2010 rule
Final rule
Emissions limit (lb/ton clinker ..............................
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Kiln type
Existing .........................
0.07 ..............................
(3-run stack test)
NA
MACT average emissions for compliance (lb/ton
clinker.
2010 baseline emissions (CISWI kilns removed)
(tons/yr).
Nationwide emissions reduction (tons/yr) ...........
Existing .........................
0.04 ..............................
(30-day average with a
CEMS).
0.02296 ........................
0.02655 ........................
0.00359
.......................................
11,433 ..........................
11,433 ..........................
NA
Total .............................
10,540 ..........................
10,402 ..........................
¥138
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One commenter noted that the
compliance extension will result in two
additional years of HAP emissions at
pre-standard levels, noting especially
the emission of PM, noting further that
fine PM (PM2.5) is causally associated
with mortality and serious morbidity
effects at a population level. See, e.g., 77
FR 38909 (June 29, 2012). We note first
that these rules are technology-based,
not risk-based, and that there are
compelling reasons to amend the PM
standard and to establish new
compliance dates for existing sources as
a result of technological limitations with
the 2010 rule PM standard, and the new
compliance opportunities afforded as a
result of the amendment to that
standard. See section V.D above. We
also question the commenter’s premise
that all of the predicted emission
reductions and benefits would accrue if
the existing source CEM-based PM
standards took effect in September 2013.
As explained at length in section V.A
above and in other comment responses,
PM CEMS would not reliably measure
the level of the PM standard in many
instances. One cannot assume the full
range of emission reductions (and
consequent health benefits) would
accrue in the real world if the emission
measurements themselves are uncertain.
Thus, in a meaningful sense, today’s
amendments result in a regime where
the required emission reductions will be
reliably measured, so that the rule’s
health benefits will reliably occur.
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D. What are the water quality impacts?
At proposal, we believed that none of
the amendments being proposed would
have significant impacts on water
quality and that to the extent that the
revision affecting dry caustic scrubbers
encourages their use, some reduction in
water consumption may occur although
we had no information upon which to
base a quantified estimate. We received
no comments questioning this
assessment. Further, in reviewing the
industry survey information on the
impacts of the proposed changes, only
1 of the 20 kilns for which information
was provided was considering the
addition of a wet scrubber, although it
was also evaluating a dry scrubber (see
docket item EPA–HQ–OAR–2011–0817–
0505, Appendix D, kiln S). Therefore,
we continue to believe that these final
amendments will not significantly
impact water quality.
E. What are the solid waste impacts?
None of the amendments being
finalized with this final rule are
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expected to have any solid waste
impacts.18
F. What are the secondary impacts?
Indirect or secondary air quality
impacts include impacts that will result
from the increased electricity usage
associated with the operation of control
devices as well as water quality and
solid waste impacts (which were just
discussed) that will occur as a result of
these amendments. Because we are
finalizing revisions that slightly reduce
the stringency of the existing source
emission limits for PM from the
promulgated 2010 limits, we project that
some facilities will alter their strategy
for complying with the standards for the
four pollutants to achieve compliance at
a lower cost than possible under the
original standard. The survey results
discussed in section V.D above confirm
the EPA’s engineering judgment. Other
facilities in the survey that were not
able to meet the THC limit or the
alternative organic HAP limit in the
2010 rule were considering the
installation of RTO. Because some of
these facilities may now meet the limit
without the installation of an RTO, we
have estimated a reduction of 24,702
tons per year less CO2 emissions being
emitted to the atmosphere (equivalent to
2 less RTO’s being installed). As a result
of the organic HAP limit being revised
from 9 ppm to 12 ppm, these sources
responded that they now had other less
costly alternatives. The additional
compliance time was also cited as a
factor that would gives sources the
additional time they needed to consider
other HAP control alternatives to RTO.
As the industry survey highlights, these
types of determinations will be made for
each facility based on site-specific
characteristics such as process type,
equipment age, existing air pollution
controls, raw material and fuel
characteristics, economic factors and
others. In general, this survey indicates
that the combination of the revised
limits for PM and organic HAP as well
as the September 2015 compliance date
will give sources the opportunity to
develop less costly and less aggressive
compliance strategies. We do not have
enough information to quantify the
impact of overall secondary impacts,
18 Although dust shuttling is likely to be one
element of mercury compliance strategy, the
amount of dust shuttling would not increase
incremental to the 2010 final rule since the
standards for new and existing sources are the same
in the 2010 final rule and these amendments.
Moreover, as explained in section V.B above, even
with respect to the high mercury feed source, dust
shuttling entails moving dust from within the kiln
to other parts of the process and is considered a
closed loop process, thereby not causing any waste
impacts.
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10027
(with the exception of the CO2
reductions noted above), but we believe
the impacts would in fact be reduced
relative to the 2010 rule since less
energy is expected to be needed for
facilities that can retain and upgrade
their current controls, instead of for
example, installing additional controls
in series.
G. What are the energy impacts?
As discussed in the preceding section,
because of the final revisions to the PM
emission limits, the organic HAP limits
and the compliance date extension,
some facilities will develop more cost
effective and less energy intensive
compliance strategies. For three of the
facilities (five kilns) that were part of
the industry survey, all five kilns
required significant changes to meet the
2010 THC standard, in part because they
were not pursuing the alternative
organic HAP alternative standard due to
analytic measurement uncertainties. See
docket item EPA–HQ–OAR–2011–0817–
0505, Appendix D (kilns A, C and D,
and F and G). Prior to the proposed
revisions, all five of the kilns were
considering RTO as a control option as
well as other options including catalytic
ceramic filtration, a relatively new
technology and as yet, not completely
demonstrated technology for the cement
industry. In response to the survey of
what changes, if any, the facilities
would make in response to the proposed
revisions, all three facilities indicated
that the amended organic HAP limit or
the September 2015 compliance date
allowed them to consider the use of less
capital intensive alternatives and to
continue testing alternatives for THC
reduction other than the highly energyintensive RTO for the five kilns
involved. Although we cannot
accurately predict for the entire industry
the extent to which these site-specific
compliance strategies may affect energy
demands, the industry survey results
indicate a trend toward less energy
intensive strategies than RTO, and as
noted above, we predict a reduction in
CO2 emissions due to less energy use as
a result of two fewer kilns installing
RTOs.
H. What are the cost impacts?
Under the cost scenario discussed
above, we estimate that there could be
savings of approximately $52 million
associated with alternative compliance
strategies for meeting amended PM
standards, making corresponding
adjustments in compliance strategies for
the organic HAP and requiring work
practice for open clinker storage piles.
Table 5 summarizes the costs and
emissions reductions of this final action.
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TABLE 5—SUMMARY OF THE COSTS AND EMISSION REDUCTIONS OF THE FINAL AMENDMENTS TO THE PORTLAND CEMENT
MANUFACTURING INDUSTRY NESHAP RELATIVE TO THE 2010 RULE a b c d e
Proposed amendment
Annualized cost
PM emissions
reduction
2010 rule
PM emissions
reduction
2012 rule
Revised PM, oHAP standard .....................
Replace PM CEMS with PM CPMS ..........
Coal Mill Testing ........................................
Open clinker storage pile work practices ...
($42.2 million) f ...........................................
($2.7 million) ...............................................
$1.3 million .................................................
($8.25 million) .............................................
10,540 tons ......
0.
0.
0.
10,402 tons ......
Total ....................................................
Emission
change tpy
138 increase.
($51.85 million).
a Parentheses
indicate cost savings. All costs are in 2005 dollars.
also estimate that there will be a one-time cost of $25,000 for each facility to revise their operation and maintenance plan to include procedures to minimize emissions during periods of startup and shutdown.
c Emissions reductions are the total once full compliance is achieved in 2015.
d Full compliance costs will not occur until September 9, 2015.
e Note emission reductions published in the 2010 rule included CISWI kilns, but the reductions in this table reflect reductions since CISWI kilns
were removed from the database.
f Includes cost savings due to revised PM standard.
b We
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The cost information in Table 5 is in
2005 dollars at a discount rate of 7
percent. The EPA did not have
sufficient information to quantify the
overall change in benefits or impacts in
emissions for 2013 to 2015.
With regard to the coal mill
monitoring requirements in this action,
sources with integral coal mills that
exhaust through a separate exhaust
would potentially incur a capital cost of
$36,000 to install a continuous flow
meter. The annualized cost of a flow
meter is $11,000. Because this final rule
allows the use of maximum design flow
rate instead of installing flow meters, we
believe that most facilities will take
advantage of this and will not incur
these costs. Annual testing at these coal
mills for mercury, THC and HCl will
cost about $51,000 ($22,800 per Method
30B test for mercury + $8,000 per year
for Method 25A test for THC + $20,000
per year for Method 321 test for HCl).
Using information supplied by the
industry (see docket item EPA–HQ–
OAR–2011–0817–0612), approximately
26 facilities would be affected by these
requirements for an annual cost of $1.3
million. Costs for coal mills to meet the
PM limits for this NESHAP are not
included, since all equipment and
monitoring are in place to meet
requirements of Subpart Y and thus are
not considered additional costs.
With the final change to PM CPMS
instead of CEMS, it is estimated that the
elimination of the PS correlation tests
will result in a savings of $20,000 per
kiln.
I. What are the health effects of these
pollutants?
In this section, we provide a
qualitative description of benefits
associated with reducing exposure to
PM2.5, HCl and mercury. Controls
installed to reduce HAP would also
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reduce ambient concentrations of PM2.5
as a co-benefit. Reducing exposure to
PM2.5 is associated with significant
human health benefits, including
avoiding mortality and morbidity from
cardiovascular and respiratory illnesses.
Researchers have associated PM2.5
exposure with adverse health effects in
numerous toxicological, clinical and
epidemiological studies (U.S. EPA,
2009).19 When adequate data and
resources are available and a regulatory
impact analysis (RIA) is required, the
EPA generally quantifies several health
effects associated with exposure to
PM2.5 (e.g., U.S. EPA, 2011).20 These
health effects include premature
mortality for adults and infants,
cardiovascular morbidities such as heart
attacks, hospital admissions and
respiratory morbidities such as asthma
attacks, acute and chronic bronchitis,
hospital and emergency department
visits, work loss days, restricted activity
days and respiratory symptoms.
Although the EPA has not quantified
certain outcomes including adverse
effects on birth weight, pre-term births,
pulmonary function and other
cardiovascular and respiratory effects,
the scientific literature suggests that
exposure to PM2.5 is also associated with
these impacts (U.S. EPA, 2009). PM2.5
also increases light extinction, which is
19 U.S. Environmental Protection Agency (U.S.
EPA). 2009. Integrated Science Assessment for
Particulate Matter (Final Report). EPA–600–R–08–
139F. National Center for Environmental
Assessment-RTP Division. Available on the Internet
at https://cfpub.epa.gov/ncea/cfm/recordisplay.cfm?
deid=216546.
20 U.S. Environmental Protection Agency (U.S.
EPA). 2011. Regulatory Impact Analysis for the
Federal Implementation Plans to Reduce Interstate
Transport of Fine Particulate Matter and Ozone in
27 States; Correction of SIP Approvals for 22 States.
Office of Air and Radiation, Research Triangle Park,
NC. Available on the Internet at https://
www.epa.gov/airtransport/pdfs/FinalRIA.pdf.
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an important aspect of visibility (U.S.
EPA, 2009).
HCl is a corrosive gas that can cause
irritation of the mucous membranes of
the nose, throat and respiratory tract.
Brief exposure to 35 ppm causes throat
irritation, and levels of 50 to 100 ppm
are barely tolerable for 1 hour.21 The
greatest impact is on the upper
respiratory tract; exposure to high
concentrations can rapidly lead to
swelling and spasm of the throat and
suffocation. Most seriously exposed
persons have immediate onset of rapid
breathing, blue coloring of the skin and
narrowing of the bronchioles. Exposure
to HCl can lead to RADS, a chemicallyor irritant-induced type of asthma.
Children may be more vulnerable to
corrosive agents than adults because of
the relatively smaller diameter of their
airways. Children may also be more
vulnerable to gas exposure because of
increased minute ventilation per
kilograms and failure to evacuate an
area promptly when exposed. HCl has
not been classified for carcinogenic
effects.22
Mercury in the environment is
transformed into a more toxic form,
methylmercury (MeHg). Because
mercury is a persistent pollutant, MeHg
accumulates in the food chain,
especially the tissue of fish. When
people consume these fish, they
consume MeHg. In 2000, the National
21 Agency for Toxic Substances and Disease
Registry (ATSDR). Medical Management Guidelines
for Hydrogen Chloride. Atlanta, GA: U.S.
Department of Health and Human Services.
Available online at https://www.atsdr.cdc.gov/mmg/
mmg.asp?id=758&tid=147#bookmark02.
22 U.S. Environmental Protection Agency (U.S.
EPA). 1995. Integrated Risk Information System File
of Hydrogen Chloride. Research and Development,
National Center for Environmental Assessment,
Washington, DC. This material is available
electronically at https://www.epa.gov/iris/subst/
0396.htm.
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Academy of Science (NAS) Study was
issued which provides a thorough
review of the effects of MeHg on human
health (National Research Council
(NRC), 2000).23 Many of the peerreviewed articles cited in this section
are publications originally cited in the
MeHg Study. In addition, the EPA has
conducted literature searches to obtain
other related and more recent
publications to complement the material
summarized by the NRC in 2000.
In its review of the literature, the NAS
found neurodevelopmental effects to be
the most sensitive and best documented
endpoints and appropriate for
establishing an oral reference dose (RfD)
(NRC, 2000); in particular NAS
supported the use of results from
neurobehavioral or neuropsychological
tests. The NAS report noted that studies
in animals reported sensory effects as
well as effects on brain development
and memory functions and support the
conclusions based on epidemiology
studies. The NAS noted that their
recommended endpoints for an RfD are
associated with the ability of children to
learn and to succeed in school. They
concluded the following: ‘‘The
population at highest risk is the
children of women who consumed large
amounts of fish and seafood during
pregnancy. The committee concludes
that the risk to that population is likely
to be sufficient to result in an increase
in the number of children who have to
struggle to keep up in school.’’
The NAS summarized data on
cardiovascular effects available up to
2000. Based on these and other studies,
the NRC concluded that ‘‘Although the
data base is not as extensive for
cardiovascular effects as it is for other
end points (i.e. neurologic effects) the
cardiovascular system appears to be a
target for MeHg toxicity in humans and
animals.’’ The NRC also stated that
‘‘additional studies are needed to better
characterize the effect of methylmercury
exposure on blood pressure and
cardiovascular function at various stages
of life.’’
Additional cardiovascular studies
have been published since 2000. The
EPA did not to develop a quantitative
dose-response assessment for
cardiovascular effects associated with
MeHg exposures, as there is no
consensus among scientists on the doseresponse functions for these effects. In
addition, there is inconsistency among
available studies as to the association
between MeHg exposure and various
cardiovascular system effects. The
23 National Research Council (NRC). 2000.
Toxicological Effects of Methylmercury.
Washington, DC: National Academies Press.
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pharmacokinetics of some of the
exposure measures (such as toenail
mercury levels) are not well understood.
The studies have not yet received the
review and scrutiny of the more wellestablished neurotoxicity data base.
The Mercury Study 24 noted that
MeHg is not a potent mutagen but is
capable of causing chromosomal
damage in a number of experimental
systems. The NAS concluded that
evidence that human exposure to MeHg
caused genetic damage is inconclusive;
they note that some earlier studies
showing chromosomal damage in
lymphocytes may not have controlled
sufficiently for potential confounders.
One study of adults living in the
´
Tapajos River region in Brazil (Amorim
et al., 2000) reported a direct
relationship between MeHg
concentration in hair and DNA damage
in lymphocytes; as well as effects on
chromosomes.25 Long-term MeHg
exposures in this population were
believed to occur through consumption
of fish, suggesting that genotoxic effects
(largely chromosomal aberrations) may
result from dietary, chronic MeHg
exposures similar to and above those
seen in the Faroes and Seychelles
populations.
Although exposure to some forms of
mercury can result in a decrease in
immune activity or an autoimmune
response (ATSDR, 1999), evidence for
immunotoxic effects of MeHg is limited
(NRC, 2000).26
Based on limited human and animal
data, MeHg is classified as a ‘‘possible’’
human carcinogen by the International
Agency for Research on Cancer (IARC,
1994) and in Integrated Risk Information
System (IRIS) (U.S. EPA, 2002).27 28 The
24 U.S. Environmental Protection Agency (U.S.
EPA). 1997. Mercury Study Report to Congress,
EPA–HQ–OAR–2009–0234–3054. December.
Available on the Internet at https://www.epa.gov/hg/
report.htm.
25 Amorim, M.I.M., D. Mergler, M.O. Bahia, H.
Dubeau, D. Miranda, J. Lebel, R.R. Burbano, and M.
Lucotte. 2000. Cytogenetic damage related to low
levels of methyl mercury contamination in the
Brazilian Amazon. An. Acad. Bras. Science. 72(4):
497–507.
26 Agency for Toxic Substances and Disease
Registry (ATSDR). 1999. Toxicological Profile for
Mercury. U.S. Department of Health and Human
Services, Public Health Service, Atlanta, GA.
27 U.S. Environmental Protection Agency (EPA).
2002. Integrated Risk Information System (IRIS) on
Methylmercury. National Center for Environmental
Assessment. Office of Research and Development.
Available online at https://www.epa.gov/iris/subst/
0073.htm.
28 International Agency for Research on Cancer
(IARC). 1994. IARC Monographs on the Evaluation
of Carcinogenic Risks to Humans and their
Supplements: Beryllium, Cadmium, Mercury, and
Exposures in the Glass Manufacturing Industry.
Vol. 58. Jalili, H.A., and A.H. Abbasi. 1961.
Poisoning by ethyl mercury toluene sulphonanilide.
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10029
existing evidence supporting the
possibility of carcinogenic effects in
humans from low-dose chronic
exposures is tenuous. Multiple human
epidemiological studies have found no
significant association between mercury
exposure and overall cancer incidence,
although a few studies have shown an
association between mercury exposure
and specific types of cancer incidence
(e.g., acute leukemia and liver cancer)
(NRC, 2000).
There is also some evidence of
reproductive and renal toxicity in
humans from MeHg exposure. However,
overall, human data regarding
reproductive, renal and hematological
toxicity from MeHg are very limited and
are based on either studies of the two
high-dose poisoning episodes in Iraq
and Japan or animal data, rather than
epidemiological studies of chronic
exposures at the levels of interest in this
analysis.
VII. Statutory and Executive Order
Reviews
A. Executive Order 12866: Regulatory
Planning and Review and Executive
Order 13563: Improving Regulation and
Regulatory Review
Under Executive Order 12866 (58 FR
51735, October 4, 1993), this action is a
‘‘significant regulatory action’’ because
it raises novel legal or policy issues.
Accordingly, the EPA submitted this
action to the Office of Management and
Budget (OMB) for review under
Executive Orders 12866 and 13563 (76
3821, January 21, 2011) and any changes
made in response to OMB
recommendations have been
documented in the docket for this
action. An RIA was prepared for the
September 2010 final rule and can be
found at: https://www.epa.gov/ttn/ecas/
regdata/RIAs/
portlandcementfinalria.pdf. https://
www.epa.gov/ttn/ecas/regdata/RIAs/
portlandcementfinalria.pdf.
B. Paperwork Reduction Act
The information collection
requirements in this final rule have been
submitted for approval to the OMB
under the Paperwork Reduction Act, 44
U.S.C. 3501, et seq.
The Information Collection Request
(ICR) document prepared by the EPA
has been assigned the EPA ICR number
1801.11 for the NESHAP; there are no
additional recordkeeping and reporting
requirements for the NSPS. The
information requirements are based on
notification, recordkeeping and
reporting requirements in the NESHAP
Br. J. Indust. Med. 18(Oct.):303–308 (as cited in
NRC 2000).
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General Provisions (40 CFR part 63,
subpart A), which are mandatory for all
operators subject to national emissions
standards. These recordkeeping and
reporting requirements are specifically
authorized by CAA section 114 (42
U.S.C. 7414). All information submitted
to the EPA pursuant to the
recordkeeping and reporting
requirements for which a claim of
confidentiality is made is safeguarded
according to agency policies set forth in
40 CFR part 2, subpart B.
We are finalizing new paperwork
requirements for the Portland Cement
Manufacturing source category in the
form of a requirement to incorporate
work practices for periods of startup and
shutdown and fugitive dust control
measures for clinker piles into their
existing operations and maintenance
plan.
This final rule also includes new
paperwork requirements for
recordkeeping of malfunctions, as
described in 40 CFR 63.454(g)
(conducted in support of the affirmative
defense provisions, as described in 40
CFR 63.456).
When a malfunction occurs, sources
must report the event according to the
applicable reporting requirements of 40
CFR part 63, subpart LLL. An
affirmative defense to civil penalties for
violations of emission limits that are
caused by malfunctions is available to a
source if it can demonstrate that certain
criteria and requirements are satisfied.
The criteria ensure that the affirmative
defense is available only where the
event that causes a violation of the
emission limit meets the narrow
definition of malfunction in 40 CFR 63.2
(sudden, infrequent, not reasonable
preventable and not caused by poor
maintenance and or careless operation)
and where the source took necessary
actions to minimize emissions. In
addition, the source must meet certain
notification and reporting requirements.
For example, the source must prepare a
written root cause analysis and submit
a written report to the Administrator
documenting that it has met the
conditions and requirements for
assertion of the affirmative defense.
The EPA is adding the paperwork and
recordkeeping associated with the
affirmative defense to civil penalties for
malfunctions to the estimate of burden
in the ICR. To provide the public with
an estimate of the relative magnitude of
the burden associated with an assertion
of the affirmative defense position
adopted by a source, the EPA has
provided administrative adjustments to
the ICR that show what the notification,
recordkeeping and reporting
requirements associated with the
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assertion of the affirmative defense
might entail. The EPA’s estimate for the
required notification, reports and
records for any individual incident,
including the root cause analysis, totals
$3,258, and is based on the time and
effort required of a source to review
relevant data, interview plant
employees and document the events
surrounding a malfunction that has
caused a violation of an emissions limit.
The estimate also includes time to
produce and retain the record and
reports for submission to the EPA. The
EPA provides this illustrative estimate
of this burden because these costs are
only incurred if there has been a
violation and a source chooses to take
advantage of the affirmative defense.
Given the variety of circumstances
under which malfunctions could occur,
as well as differences among sources’
operation and maintenance practices,
we cannot reliably predict the severity
and frequency of malfunction-related
excess emissions events for a particular
source. It is important to note that the
EPA has no basis currently for
estimating the number of malfunctions
that would qualify for an affirmative
defense. Current historical records
would be an inappropriate basis, as
source owners or operators previously
operated their facilities in recognition
that they were exempt from the
requirement to comply with emissions
standards during malfunctions. Of the
number of excess emissions events
reported by source operators, only a
small number would be expected to
result from a malfunction (based on the
definition above), and only a subset of
violations caused by malfunctions
would result in the source choosing to
assert the affirmative defense. Thus, we
expect the number of instances in which
source operators might be expected to
avail themselves of the affirmative
defense will be extremely small. For this
reason, we estimate no more than two
such occurrences per year for all sources
subject to subpart LLL over the 3-year
period covered by this ICR. We expect
to gather information on such events in
the future and will revise this estimate
as better information becomes available.
We estimate 86 facilities will be
subject to all final standards. The
remaining 14 facilities will only be
subject to the open clinker pile
standards in this action. The annual
monitoring, reporting and
recordkeeping cost for this source
(averaged over the first three years after
the effective date of the standards) for
these amendments to subpart LLL is
estimated to be $352,814 per year for the
industry. This includes 496 labor hours
per year at a total labor cost of $47,806
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per year, and total non-labor capital and
operation and maintenance costs of
$305,008 per year. This estimate
includes reporting and recordkeeping
associated with the requirements for
open clinker storage piles. The total
burden to the federal government
(averaged over the first three years after
the effective date of the standard) as a
result of these amendments is estimated
to be 263 hours per year at a total labor
cost of $11,885 per year. Burden is
defined at 5 CFR 1320.3(b).
An agency may not conduct or
sponsor, and a person is not required to
respond to, a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for the EPA’s regulations in 40
CFR are listed in 40 CFR part 9.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act
generally requires an agency to prepare
a regulatory flexibility analysis of any
rule subject to notice and comment
rulemaking requirements under the
Administrative Procedure Act or any
other statute unless the agency certifies
that the rule will not have a significant
economic impact on a substantial
number of small entities. Small entities
include small businesses, small
organizations and small governmental
jurisdictions.
For purposes of assessing the impact
of this rule on small entities, small
entity is defined as: (1) A small business
whose parent company has no more
than 750 employees based on the size
definition for the affected NAICS code
(327310), as defined by the Small
Business Administration size standards;
(2) a small governmental jurisdiction
that is a government of a city, county,
town, school district or special district
with a population of less than 50,000;
and (3) a small organization that is any
not-for-profit enterprise which is
independently owned and operated and
is not dominant in its field.
We estimate that 3 of the 26 existing
Portland cement entities are small
entities and comprise 3 plants. After
considering the economic impacts of
this final rule on small entities, I certify
that this action will not have a
significant economic impact on a
substantial number of small entities. Of
the three affected small entities, all are
expected to incur an annual compliance
cost of less than 1.0 percent of sales to
comply with these amendments to the
2010 final rule (reflecting potential
controls on piles, which are likely to
have lower cost when compared to the
2010 rule requirements because these
plants already have requirements for
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control of open clinker storage piles in
their title V permits).
Although this final rule will not have
a significant economic impact on a
substantial number of small entities, the
EPA nonetheless adopted amendments
which should reduce the impact of this
final rule on small entities. For example,
we are expanding the provision that
allows periodic HCl performance tests
as an alternative to HCl CEMS for
sources equipped with wet scrubbers to
also apply to those sources that use dry
scrubbers. This final rule also adds an
option for sources using wet or dry
scrubbers for HCl control to use SO2 as
a monitored parameter. If these sources
already have a CEMS for SO2, then this
will provide operational flexibility.
D. Unfunded Mandates Reform Act
This rule does not contain a Federal
mandate that may result in expenditures
of $100 million or more for State, local
and tribal governments, in the aggregate,
or the private sector in any one year. As
discussed earlier in this preamble, there
is an actual savings to the industry of
$52 million per year. Thus, this final
rule is not subject to the requirements
of section 202 and 205 of the UMRA.
This final action is also not subject to
the requirements of section 203 of the
UMRA because it contains no regulatory
requirements that might significantly or
uniquely affect small governments. This
final action contains no requirements
that apply to such governments,
imposes no obligations upon them, and
will not result in expenditures by them
of $100 million or more in any one year
or any disproportionate impacts on
them.
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E. Executive Order 13132: Federalism
This final action does not have
federalism implications. It will not have
substantial direct effects on the states,
on the relationship between the national
government and the states or on the
distribution of power and
responsibilities among the various
levels of government, as specified in
Executive Order 13132. None of the
affected facilities are owned or operated
by State governments. Thus, Executive
Order 13132 does not apply to this
action.
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
This action may have tribal
implications, as specified in Executive
Order 13175 (65 FR 67249, November 9,
2000). The EPA is aware of one tribally
owned Portland cement facility
currently subject to subpart LLL and
that will be subject to this final rule.
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The provisions of this final rule are not
expected to impose new substantial
direct compliance costs on Tribal
governments since the same control
technologies that are necessary under
the current NESHAP will be needed to
meet the final emissions limits. The
EPA has tried to reduce the impact of
this final rule on Tribal owned facilities.
For example, we are expanding the
provision that allows periodic HCl
performance tests as an alternative to
HCl CEMS for sources equipped with
wet scrubbers to also apply to those
sources that use dry sorbent injection
(i.e., dry scrubbing systems). This final
rule adds an option for sources using
wet or dry scrubbers for HCl control to
use SO2 as a monitored parameter. If
these sources already have a CEMS for
SO2, then this will provide operational
flexibility.
G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
The EPA interprets Executive Order
13045 (62 FR 19885, April 23, 1997) as
applying to those regulatory actions that
concern health or safety risks, such that
the analysis required under section 5–
501 of the Executive Order has the
potential to influence the regulation.
This action is not subject to Executive
Order 13045 because it is based solely
on technology performance.
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
This final action is not a ‘‘significant
energy action’’ as defined in Executive
Order 13211 (66 FR 28355 (May 22,
2001)), because it is not likely to have
a significant adverse effect on the
supply, distribution, or use of energy.
The amendments do not require the use
of additional controls as compared to
the 2010 rule and may allow the
industry to reduce its cost of
compliance by increasing the industry’s
flexibility to institute different and less
costly control strategies than under the
2010 rule.
I. National Technology Transfer and
Advancement Act
Section 12(d) of the National
Technology Transfer and Advancement
Act of 1995 (‘‘NTTAA’’), Public Law No.
104–113 (15 U.S.C. 272 note), directs
the EPA to use voluntary consensus
standards (VCS) in its regulatory
activities unless to do so would be
inconsistent with applicable law or
otherwise impractical. VCS are
technical standards (e.g., materials
specifications, test methods, sampling
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10031
procedures and business practices) that
are developed or adopted by VCS
bodies. NTTAA directs the EPA to
provide Congress, through OMB,
explanations when the agency decides
not to use available and applicable VCS.
This final rulemaking does not
involve technical standards. Therefore,
the EPA is not considering the use of
any voluntary consensus standards.
J. Executive Order 12898: Federal
Actions To Address Environmental
Justice in Minority Populations and
Low-Income Populations
Executive Order 12898 (59 FR 7629
(February 16, 1994)) establishes federal
executive policy on environmental
justice. Its main provision directs
federal agencies, to the greatest extent
practicable and permitted by law, to
make environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects of their programs,
policies and activities on minority
populations and low-income
populations in the United States.
An analysis of demographic data was
prepared for the 2010 final rule and can
be found in the docket for that
rulemaking (See docket item EPA–HQ–
OAR–2002–0051–3415). The impacts of
the 2010 rule, which assumed full
compliance, are expected to be
unchanged as a result of this action.
Therefore, beginning from the date of
full compliance, the EPA has
determined that this final rule will not
have disproportionately high and
adverse human health or environmental
effects on minority or low-income
populations because it increases the
level of environmental protection for all
affected populations without having any
disproportionately high and adverse
human health or environmental effects
on any population, including any
minority or low-income populations. In
addition, the full benefits of this final
rule will not result until 2015 due to the
final amended compliance date but the
demographic analysis showed that the
average of populations in close
proximity to the sources, and thus most
likely to be affected by the sources, were
similar in demographic composition to
national averages.
K. Congressional Review Act
The Congressional Review Act, 5
U.S.C. 801, et seq., as added by the
Small Business Regulatory Enforcement
Fairness Act of 1996, generally provides
that, before a rule may take effect, the
agency promulgating the rule must
submit a rule report, which includes a
copy of the rule, to each House of the
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Congress and to the Comptroller General
of the United States. The EPA will
submit a report containing this final rule
and other required information to the
U.S. Senate, the U.S. House of
Representatives and the Comptroller
General of the United States prior to
publication of the rule in the Federal
Register. A major rule cannot take effect
until 60 days after it is published in the
Federal Register. This action is not a
‘‘major rule’’ as defined by 5 U.S.C.
804(2). This final rule will be effective
on February 12, 2013.
List of Subjects in 40 CFR Part 63
Environmental protection, Air
pollution control, Hazardous
substances, Reporting and
recordkeeping requirements.
Dated: December 20, 2012.
Lisa P. Jackson,
Administrator.
For the reasons stated in the
preamble, title 40, chapter I, of the Code
of Federal Regulations is amended as
follows:
PART 60—[AMENDED]
1. The authority citation for part 60
continues to read as follows:
■
Authority: 23 U.S.C. 101; 42 U.S.C. 7401–
7671q.
Subpart F—[AMENDED]
2. Section 60.61 is amended by adding
paragraphs (e) and (f) to read as follows:
■
§ 60.61
Definitions.
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*
*
*
*
*
(e) Excess emissions means, with
respect to this subpart, results of any
required measurements outside the
applicable range (e.g., emissions
limitations, parametric operating limits)
that is permitted by this subpart. The
values of measurements will be in the
same units and averaging time as the
values specified in this subpart for the
limitations.
(f) Operating day means a 24-hour
period beginning at 12:00 midnight
during which the kiln operates at any
time. For calculating rolling 30-day
average emissions, an operating day
does not include the hours of operation
during startup or shutdown.
*
*
*
*
*
■ 3. Section 60.62 is amended by:
■ a. Removing and reserving paragraph
(a)(1)(i), revising paragraph (a)(1)(ii) and
adding paragraph (a)(1)(iii);
■ b. Removing and reserving paragraph
(a)(2);
■ c. Revising paragraphs (b)(1)(i) and
(ii);
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d. Removing paragraph (b)(2);
e. Redesignating paragraphs (b)(3) and
(4) as (b)(2) and (3);
■ f. Revising newly designated
paragraph (b)(3); and
■ g. Revising paragraph (d).
The revisions read as follows:
■
■
§ 60.62
Standards.
(a) * * *
(1) * * *
(ii) 0.02 pound per ton of clinker if
construction or reconstruction of the
kiln commenced after June 16, 2008.
(iii) Kilns that have undergone a
modification may not discharge into the
atmosphere any gases which contain PM
in excess of 0.07 pound per ton of
clinker.
*
*
*
*
*
(b) * * *
(1) * * *
(i) 0.02 pound per ton of clinker if
construction or reconstruction of the
clinker cooler commences after June 16,
2008.
(ii) 0.07 pound per ton of clinker if
the clinker cooler has undergone a
modification.
*
*
*
*
*
(3) If the kiln has a separated alkali
bypass stack and/or an inline coal mill
with a separate stack, you must combine
the PM emissions from the bypass stack
and/or the inline coal mill stack with
the PM emissions from the main kiln
exhaust to determine total PM
emissions.
*
*
*
*
*
(d) If you have an affected source
subject to this subpart with a different
emissions limit or requirement for the
same pollutant under another regulation
in title 40 of this chapter, you must
comply with the most stringent
emissions limit or requirement and are
not subject to the less stringent
requirement.
■ 4. Section 60.63 is amended by:
■ a. Revising paragraphs (b)(1)(i) and
(ii);
■ b. Adding paragraph (b)(1)(iii);
■ c. Revising paragraphs (b)(2) and (3);
■ d. Removing paragraph (b)(4);
■ e. Revising paragraphs (c) through (f);
■ f. Revising paragraph (g) introductory
text;
■ g. Revising paragraph (g)(2);
■ h. Revising paragraph (h) introductory
text;
■ i. Revising paragraphs (h)(1) and (6);
■ j. Revising paragraph (h)(7)
introductory text;
■ k. Revising paragraph (h)(8)
introductory text;
■ l. Revising paragraph (h)(9);
■ m. Revising paragraph (i) introductory
text; and
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n. Revising paragraph (i)(1)
introductory text and (i)(1)(i).
The revisions and addition read as
follows:
■
§ 60.63
Monitoring of operations.
*
*
*
*
*
(b) * * *
(1) * * *
(i) Install, calibrate, maintain, and
operate a permanent weigh scale system
to measure and record weight rates of
the amount of clinker produced in tons
of mass per hour. The system of
measuring hourly clinker production
must be maintained within ±5 percent
accuracy or
(ii) Install, calibrate, maintain, and
operate a permanent weigh scale system
to measure and record weight rates of
the amount of feed to the kiln in tons
of mass per hour. The system of
measuring feed must be maintained
within ±5 percent accuracy. Calculate
your hourly clinker production rate
using a kiln specific feed-to-clinker ratio
based on reconciled clinker production
rates determined for accounting
purposes and recorded feed rates. This
ratio should be updated monthly. Note
that if this ratio changes at clinker
reconciliation, you must use the new
ratio going forward, but you do not have
to retroactively change clinker
production rates previously estimated.
(iii) For each kiln operating hour for
which you do not have data on clinker
production or the amount of feed to the
kiln, use the value from the most recent
previous hour for which valid data are
available.
(2) Determine, record, and maintain a
record of the accuracy of the system of
measuring hourly clinker production
rates or feed rates before initial use (for
new sources) or by the effective
compliance date of this rule (for existing
sources). During each quarter of source
operation, you must determine, record,
and maintain a record of the ongoing
accuracy of the system of measuring
hourly clinker production rates or feed
rates.
(3) If you measure clinker production
directly, record the daily clinker
production rates; if you measure the
kiln feed rates and calculate clinker
production, record the daily kiln feed
and clinker production rates.
(c) PM Emissions Monitoring
Requirements. (1) For each kiln or
clinker cooler subject to a PM emissions
limit in § 60.62, you must demonstrate
compliance through an initial
performance test. You will conduct your
performance test using Method 5 or
Method 5I at appendix A–3 to part 60
of this chapter. You must also monitor
continuous performance through use of
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you must calculate an operating limit by
establishing a relationship of PM CPMS
signal to PM concentration using the PM
CPMS instrument zero, the average PM
CPMS values corresponding to the three
compliance test runs, and the average
PM concentration from the Method 5 or
5I compliance test with the procedures
in (c)(4)(i)(A) through (D) of this section.
(i) Determine your PM CPMS
instrument zero output with one of the
following procedures.
(A) Zero point data for in-situ
instruments should be obtained by
removing the instrument from the stack
and monitoring ambient air on a test
bench.
(B) Zero point data for extractive
instruments should be obtained by
removing the extractive probe from the
stack and drawing in clean ambient air.
(C) The zero point can also can be
obtained by performing manual
reference method measurements when
the flue gas is free of PM emissions or
contains very low PM concentrations
(e.g., when your process is not
operating, but the fans are operating or
your source is combusting only natural
gas) and plotting these with the
compliance data to find the zero
intercept.
(D) If none of the steps in paragraphs
(c)(4)(i)(A) through (C) of this section
are possible, you must use a zero output
value provided by the manufacturer.
(ii) Determine your PM CPMS
instrument average in milliamps, and
the average of your corresponding three
PM compliance test runs, using
equation 1.
n = The number of data points.
concentration from your three PM
performance test runs, determine a
relationship of lb/ton-clinker per
milliamp with equation 2.
Where:
R = The relative lb/ton clinker per milliamp
for your PM CPMS.
Y1 = The three run average PM lb/ton
clinker.
X1 = The three run average milliamp output
from you PM CPMS.
z = the milliamp equivalent of your
instrument zero determined from (c)(4)(i)
of this section.
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(iii) With your PM CPMS instrument
zero expressed in milliamps, your three
run average PM CPMS milliamp value,
and your three run average PM
(iv) Determine your source specific
30-day rolling average operating limit
using the lb/ton-clinker per milliamp
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value from Equation 2 above in
Equation 3, below. This sets your
operating limit at the PM CPMS output
value corresponding to 75 percent of
your emission limit.
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ER12FE13.000 ER12FE13.001
instrument must be capable of reading
PM concentration from zero to a level
equivalent to two times your allowable
emission limit.
(iii) During the initial performance
test or any such subsequent
performance test that demonstrates
compliance with the PM limit, record
and average all milliamp output values
from the PM CPMS for the periods
corresponding to the compliance test
runs (e.g., average all your PM CPMS
output values for three corresponding 2hour Method 5I test runs).
(3) Determine your operating limit as
specified in paragraphs (c)(4)(i) through
(c)(5) of this section. If your PM
performance test demonstrates your PM
emission levels to be below 75 percent
of your emission limit you will use the
average PM CPMS value recorded
during the PM compliance test, the
milliamp equivalent of zero output from
your PM CPMS, and the average PM
result of your compliance test to
establish your operating limit. If your
PM compliance test demonstrates your
PM emission levels to be at or above 75
percent of your emission limit you will
use the average PM CPMS value
recorded during the PM compliance test
to establish your operating limit. You
must verify an existing or establish a
new operating limit after each repeated
performance test. You must repeat the
performance test at least annually and
reassess and adjust the site-specific
operating limit in accordance with the
results of the performance test.
(4) If the average of your three Method
5 or 5I compliance test runs are below
75 percent of your PM emission limit,
Where:
X1 = The PM CPMS data points for the three
runs constituting the performance test,
Y1 = The PM concentration value for the
three runs constituting the performance
test, and
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a PM continuous parametric monitoring
system (PM CPMS).
(2) For your PM CPMS, you will
establish a site-specific operating limit.
If your PM performance test
demonstrates your PM emission levels
to be below 75 percent of your emission
limit you will use the average PM CPMS
value recorded during the PM
compliance test, the milliamp
equivalent of zero output from your PM
CPMS, and the average PM result of
your compliance test to establish your
operating limit equivalent to 75 percent
of the standard. If your PM compliance
test demonstrates your PM emission
levels to be at or above 75 percent of
your emission limit you will use the
average PM CPMS value recorded
during the PM compliance test
demonstrating compliance with the PM
limit to establish your operating limit.
You will use the PM CPMS to
demonstrate continuous compliance
with your operating limit. You must
repeat the performance test annually
and reassess and adjust the site-specific
operating limit in accordance with the
results of the performance test.
(i) Your PM CPMS must provide a 4–
20 milliamp output and the
establishment of its relationship to
manual reference method measurements
must be determined in units of
milliamps.
(ii) Your PM CPMS operating range
must be capable of reading PM
concentrations from zero to a level
equivalent to two times your allowable
emission limit. If your PM CPMS is an
auto-ranging instrument capable of
multiple scales, the primary range of the
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Where:
X1 = The PM CPMS data points for all runs
i.
n = The number of data points.
Oh = Your site specific operating limit, in
milliamps.
(6) To determine continuous
compliance, you must record the PM
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Where:
Hpvi = The hourly parameter value for hour
i.
n = The number of valid hourly parameter
values collected over 30 kiln operating
days.
(7) Use EPA Method 5 or Method 5I
of appendix A to part 60 of this chapter
to determine PM emissions. For each
performance test, conduct at least three
separate runs under the conditions that
exist when the affected source is
operating at the highest load or capacity
level reasonably expected to occur.
Conduct each test run to collect a
minimum sample volume of 2 dscm for
determining compliance with a new
source limit and 1 dscm for determining
compliance with an existing source
limit. Calculate the average of the
results from three consecutive runs to
determine compliance. You need not
determine the particulate matter
collected in the impingers (‘‘back half’’)
of the Method 5 or Method 5I
particulate sampling train to
demonstrate compliance with the PM
standards of this subpart. This shall not
preclude the permitting authority from
requiring a determination of the ’’back
half’’ for other purposes.
(8) For PM performance test reports
used to set a PM CPMS operating limit,
the electronic submission of the test
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z = Your instrument zero in milliamps,
determined from (1)(i).
R = The relative lb/ton-clinker per milliamp
for your PM CPMS, from Equation 2.
(5) If the average of your three PM
compliance test runs is at or above 75
percent of your PM emission limit you
must determine your operating limit by
averaging the PM CPMS milliamp
output corresponding to your three PM
performance test runs that demonstrate
compliance with the emission limit
using Equation 4.
CPMS output data for all periods when
the process is operating, and use all the
PM CPMS data for calculations when
the source is not out-of-control. You
must demonstrate continuous
compliance by using all quality-assured
hourly average data collected by the PM
CPMS for all operating hours to
calculate the arithmetic average
operating parameter in units of the
operating limit (milliamps) on a 30
operating day rolling average basis,
updated at the end of each new kiln
operating day. Use Equation 5 to
determine the 30 kiln operating day
average.
report must also include the make and
model of the PM CPMS instrument,
serial number of the instrument,
analytical principle of the instrument
(e.g. beta attenuation), span of the
instruments primary analytical range,
milliamp value equivalent to the
instrument zero output, technique by
which this zero value was determined,
and the average milliamp signals
corresponding to each PM compliance
test run.
(d) You must install, operate,
calibrate, and maintain a CEMS
continuously monitoring and recording
the concentration by volume of NOX
emissions into the atmosphere for any
kiln subject to the NOX emissions limit
in § 60.62(a)(3). If the kiln has an alkali
bypass, NOX emissions from the alkali
bypass do not need to be monitored, and
NOX emission monitoring of the kiln
exhaust may be done upstream of any
commingled alkali bypass gases.
(e) You must install, operate,
calibrate, and maintain a CEMS for
continuously monitoring and recording
the concentration by volume of SO2
emissions into the atmosphere for any
kiln subject to the SO2 emissions limit
in § 60.62(a)(4). If you are complying
with the alternative 90 percent SO2
emissions reduction emissions limit,
you must also continuously monitor and
record the concentration by volume of
SO2 present at the wet scrubber inlet.
(f) The NOX and SO2 CEMS required
under paragraphs (d) and (e) of this
section must be installed, operated and
maintained according to Performance
Specification 2 of appendix B of this
part and the requirements in paragraphs
(f)(1) through (5) of this section.
(1) The span value of each NOX CEMS
monitor must be set at 125 percent of
the maximum estimated hourly
potential NOX emission concentration
that translates to the applicable
emissions limit at full clinker
production capacity.
(2) You must conduct performance
evaluations of each NOX CEMS monitor
according to the requirements in
§ 60.13(c) and Performance
Specification 2 of appendix B to this
part. You must use Methods 7, 7A, 7C,
7D, or 7E of appendix A–4 to this part
for conducting the relative accuracy
evaluations. The method ASME PTC
19.10–1981, ‘‘Flue and Exhaust Gas
Analyses,’’ (incorporated by reference—
see § 60.17) is an acceptable alternative
to Method 7 or 7C of appendix A–4 to
this part.
(3) The span value for the SO2 CEMS
monitor is the SO2 emission
concentration that corresponds to 125
percent of the applicable emissions
limit at full clinker production capacity
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ER12FE13.004
Where:
Ol = The operating limit for your PM CPMS
on a 30-day rolling average, in
milliamps.
L = Your source emission limit expressed in
lb/ton clinker.
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according to the requirements in
paragraphs (h)(1) through (10), where
appropriate, of this section.
(1) The owner or operator must install
each sensor of the flow rate monitoring
system in a location that provides
representative measurement of the
exhaust gas flow rate at the sampling
location of the NOX and/or SO2 CEMS,
taking into account the manufacturer’s
recommendations. The flow rate sensor
is that portion of the system that senses
the volumetric flow rate and generates
an output proportional to that flow rate.
*
*
*
*
*
(6) The flow rate monitoring system
must be designed to measure a
minimum of one cycle of operational
flow for each successive 15-minute
period.
(7) The flow rate sensor must be able
to determine the daily zero and upscale
calibration drift (CD) (see sections 3.1
and 8.3 of Performance Specification 2
in appendix B to this part for a
discussion of CD).
*
*
*
*
*
(8) You must perform an initial
relative accuracy test of the flow rate
monitoring system according to section
8.2 of Performance Specification 6 of
appendix B to this part, with the
exceptions noted in paragraphs (h)(8)(i)
and (ii) of this section.
*
*
*
*
*
(9) You must verify the accuracy of
the flow rate monitoring system at least
once per year by repeating the relative
accuracy test specified in paragraph
(h)(8) of this section.
*
*
*
*
*
(i) Development and Submittal (Upon
Request) of Monitoring Plans. To
demonstrate compliance with any
applicable emissions limit through
performance stack testing or other
emissions monitoring (including PM
CPMS), you must develop a site-specific
monitoring plan according to the
requirements in paragraphs (i)(1)
through (4) of this section. This
requirement also applies to you if you
petition the EPA Administrator for
alternative monitoring parameters under
§ 60.13(3)(i). If you use a bag leak
detector system (BLDS), you must also
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meet the requirements specified in
paragraph § 63.1350(m)(10) of this
chapter.
(1) For each continuous monitoring
system (CMS) required in this section,
you must develop, and submit to the
permitting authority for approval upon
request, a site-specific monitoring plan
that addresses paragraphs (i)(1)(i)
through (iii) of this section. You must
submit this site-specific monitoring
plan, if requested, at least 30 days before
the initial performance evaluation of
your CMS.
(i) Installation of the CMS sampling
probe or other interface at a
measurement location relative to each
affected process unit such that the
measurement is representative of
control of the exhaust emissions (e.g.,
on or downstream of the last control
device);
*
*
*
*
*
■ 5. Section 60.64 is revised to read as
follows:
§ 60.64
Test methods and procedures.
(a) In conducting the performance
tests and relative accuracy tests required
in § 60.8, you must use reference
methods and procedures and the test
methods in appendix A of this part or
other methods and procedures as
specified in this section, except as
provided in § 60.8(b).
(b)(1)You must demonstrate
compliance with the PM standards in
§ 60.62 using EPA method 5 or method
5I.
(2) Use Method 9 and the procedures
in § 60.11 to determine opacity.
(3) Any sources other than kilns
(including associated alkali bypass and
clinker cooler) that are subject to the 10
percent opacity limit must follow the
appropriate monitoring procedures in
§ 63.1350(f), (m)(1)through (4), (10) and
(11), (o), and (p) of this chapter.
(c) Calculate and record the rolling 30
kiln operating day average emission rate
daily of NOX and SO2 according to the
procedures in paragraphs (c)(1) and (2)
of this section.
(1) Calculate the rolling 30 kiln
operating day average emissions
according to equation 6:
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ER12FE13.005
mstockstill on DSK4VPTVN1PROD with RULES2
and the expected maximum fuel sulfur
content.
(4) You must conduct performance
evaluations of each SO2 CEMS monitor
according to the requirements in
§ 60.13(c) and Performance
Specification 2 of appendix B to this
part. You must use Methods 6, 6A, or
6C of appendix A–4 to this part for
conducting the relative accuracy
evaluations. The method ASME PTC
19.10–1981, ‘‘Flue and Exhaust Gas
Analyses,’’ (incorporated by reference—
see § 60.17) is an acceptable alternative
to Method 6 or 6A of appendix A–4 to
this part.
(5) You must comply with the quality
assurance requirements in Procedure 1
of appendix F to this part for each NOX
and SO2 CEMS, including quarterly
accuracy determinations for monitors,
and daily calibration drift tests.
(g) For each CPMS or CEMS required
under paragraphs (c) through (e) of this
section:
*
*
*
*
*
(2) You may not use data recorded
during the monitoring system
malfunctions, repairs associated with
monitoring system malfunctions, or
required monitoring system quality
assurance or control activities in
calculations used to report emissions or
operating levels. A monitoring system
malfunction is any sudden, infrequent,
not reasonably preventable failure of the
monitoring system to provide valid data.
Monitoring system failures that are
caused in part by poor maintenance or
careless operation are not malfunctions.
An owner or operator must use all the
data collected during all other periods
in reporting emissions or operating
levels.
*
*
*
*
*
(h) You must install, operate,
calibrate, and maintain instruments for
continuously measuring and recording
the stack gas flow rate to allow
determination of the pollutant mass
emissions rate to the atmosphere for
each kiln subject to the PM emissions
limits in § 60.62(a)(1)(ii) and (iii) and
(b)(1)(i) and (ii), the NOX emissions
limit in § 60.62(a)(3), or the SO2
emissions limit in § 60.62(a)(4)
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Where:
E30D = 30 kiln operating day average emission
rate of NOX or SO2, lb/ton of clinker.
Ci = Concentration of NOX or SO2 for hour
i, ppm.
Qi = Volumetric flow rate of effluent gas for
hour i, where
Ci and Qi are on the same basis (either wet
or dry), scf/hr.
P = 30 days of clinker production during the
same time period as the NOX or SO2
emissions measured, tons.
k = Conversion factor, 1.194 × 10 7 for
NOX and 1.660 × 10 7 for SO2, lb/scf/
ppm.
n = Number of kiln operating hours over 30
kiln operating days.
(2) For each kiln operating hour for
which you do not have at least one valid
15-minute CEMS data value, use the
average emissions rate (lb/hr) from the
most recent previous hour for which
valid data are available.
(d)(1) Within 60 days after the date of
completing each performance test (see
§ 60.8) as required by this subpart you
must submit the results of the
performance tests conducted to
demonstrate compliance under this
subpart to the EPA’s WebFIRE database
by using the Compliance and Emissions
Data Reporting Interface (CEDRI) that is
accessed through the EPA’s Central Data
Exchange (CDX) (https://www.epa.gov/
cdx). Performance test data must be
submitted in the file format generated
through use of the EPA’s Electronic
Reporting Tool (ERT) (see https://
www.epa.gov/ttn/chief/ert/).
Only data collected using test methods
on the ERT Web site are subject to this
requirement for submitting reports
electronically to WebFIRE. Owners or
operators who claim that some of the
information being submitted for
performance tests is confidential
business information (CBI) must submit
a complete ERT file including
information claimed to be CBI on a
compact disk, flash drive or other
commonly used electronic storage
media to the EPA. The electronic media
must be clearly marked as CBI and
mailed to U.S. EPA/OAPQS/CORE CBI
Office, Attention: WebFIRE
Administrator, MD C404–02, 4930 Old
Page Rd., Durham, NC 27703. The same
ERT file with the CBI omitted must be
submitted to the EPA via CDX as
described earlier in this paragraph. At
the discretion of the delegated authority,
you must also submit these reports,
including the CBI, to the delegated
authority in the format specified by the
delegated authority. For any
performance test conducted using test
methods that are not listed on the ERT
Web site, you must submit the results of
the performance test to the
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Administrator at the appropriate
address listed in § 63.13.
(2) Within 60 days after the date of
completing each CEMS performance
evaluation test as defined in § 63.2, you
must submit relative accuracy test audit
(RATA) data to the EPA’s CDX by using
CEDRI in accordance with paragraph
(d)(1) of this section. Only RATA
pollutants that can be documented with
the ERT (as listed on the ERT Web site)
are subject to this requirement. For any
performance evaluations with no
corresponding RATA pollutants listed
on the ERT Web site, you must submit
the results of the performance
evaluation to the Administrator at the
appropriate address listed in § 63.13.
(3) For PM performance test reports
used to set a PM CPMS operating limit,
the electronic submission of the test
report must also include the make and
model of the PM CPMS instrument,
serial number of the instrument,
analytical principle of the instrument
(e.g. beta attenuation), span of the
instruments primary analytical range,
milliamp value equivalent to the
instrument zero output, technique by
which this zero value was determined,
and the average milliamp signals
corresponding to each PM compliance
test run.
(4) All reports required by this
subpart not subject to the requirements
in paragraphs (d)(1) and (2) of this
section must be sent to the
Administrator at the appropriate
address listed in § 63.13. The
Administrator or the delegated authority
may request a report in any form
suitable for the specific case (e.g., by
commonly used electronic media such
as Excel spreadsheet, on CD or hard
copy). The Administrator retains the
right to require submittal of reports
subject to paragraph (d)(1) and (2) of
this section in paper format.
■ 6. Section 60.65 is revised to read as
follows:
§ 60.65 Recordkeeping and reporting
requirements.
(a) Each owner or operator required to
install a CPMS or CEMS under sections
§ 60.63(c) through (e) shall submit
reports of excess emissions. The content
of these reports must comply with the
requirements in § 60.7(c).
Notwithstanding the provisions of
§ 60.7(c), such reports shall be
submitted semiannually.
(b) Each owner or operator of facilities
subject to the provisions of § 60.63(c)
through (e) shall submit semiannual
reports of the malfunction information
required to be recorded by § 60.7(b).
These reports shall include the
frequency, duration, and cause of any
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incident resulting in deenergization of
any device controlling kiln emissions or
in the venting of emissions directly to
the atmosphere.
(c) The requirements of this section
remain in force until and unless the
Agency, in delegating enforcement
authority to a State under section 111(c)
of the Clean Air Act, 42 U.S.C. 7411,
approves reporting requirements or an
alternative means of compliance
surveillance adopted by such States. In
that event, affected sources within the
State will be relieved of the obligation
to comply with this section, provided
that they comply with the requirements
established by the State.
■ 7. Section 60.66 is amended by
revising paragraph (b) introductory text
to read as follows:
§ 60.66
Delegation of authority.
*
*
*
*
*
(b) In delegating implementation and
enforcement authority to a State, local,
or tribal agency, the approval authorities
contained in paragraphs (b)(1) through
(4) of this section are retained by the
Administrator of the U.S EPA and are
not transferred to the State, local, or
tribal agency.
*
*
*
*
*
PART 63—NATIONAL EMISSION
STANDARDS FOR HAZARDOUS AIR
POLLUTANTS FOR SOURCE
CATEGORIES
8. The authority citation for part 63
continues to read as follows:
■
Authority: 42 U.S.C. 7401, et seq.
Subpart LLL—[Amended]
9. Section 63.1340 is amended by
revising paragraphs (b)(1), (b)(6) through
(9), and (c) to read as follows:
■
§ 63.1340 What parts of my plant does this
subpart cover?
*
*
*
*
*
(b) * * *:
(1) Each kiln including alkali
bypasses and inline coal mills, except
for kilns that burn hazardous waste and
are subject to and regulated under
subpart EEE of this part;
*
*
*
*
*
(6) Each raw material, clinker, or
finished product storage bin at any
portland cement plant that is a major
source;
(7) Each conveying system transfer
point including those associated with
coal preparation used to convey coal
from the mill to the kiln at any portland
cement plant that is a major source;
(8) Each bagging and bulk loading and
unloading system at any portland
cement plant that is a major source; and
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(9) Each open clinker storage pile at
any portland cement plant.
(c) Onsite sources that are subject to
standards for nonmetallic mineral
processing plants in subpart OOO, part
60 of this chapter are not subject to this
subpart. Crushers are not covered by
this subpart regardless of their location.
*
*
*
*
*
■ 10. Section 63.1341 is amended by:
■ a. Removing definitions of ‘‘Enclosed
storage pile,’’ and ‘‘Inactive clinker
pile’’;
■ b. Adding a definition for ‘‘In-line coal
mill,’’ ‘‘Open clinker storage pile,’’
‘‘Startup,’’ and ‘‘Shutdown’’ in
alphabetical order; and
■ c. Revising definitions for ‘‘Kiln,’’
‘‘New source,’’ ‘‘Operating day,’’ ‘‘Raw
material dryer,’’ and ‘‘Total organic
HAP,’’.
The additions and revisions read as
follows:
§ 63.1341
Definitions.
mstockstill on DSK4VPTVN1PROD with RULES2
*
*
*
*
*
In-line coal mill means those coal
mills using kiln exhaust gases in their
process. Coal mills with a heat source
other than the kiln or coal mills using
exhaust gases from the clinker cooler are
not an in-line coal mill.
*
*
*
*
*
Kiln means a device, including any
associated preheater or precalciner
devices, inline raw mills, inline coal
mills or alkali bypasses that produces
clinker by heating limestone and other
materials for subsequent production of
portland cement. Because the inline raw
mill and inline coal mill are considered
an integral part of the kiln, for purposes
of determining the appropriate
emissions limit, the term kiln also
applies to the exhaust of the inline raw
mill and the inline coal mill.
*
*
*
*
*
New source means any source that
commenced construction or
reconstruction after May 6, 2009, for
purposes of determining the
applicability of the kiln, clinker cooler
and raw material dryer emissions limits
for mercury, PM, THC, and HCl.
*
*
*
*
*
Open clinker storage pile means a
clinker storage pile on the ground for
more than three days that is not
completely enclosed in a building or
structure.
Operating day means any 24-hour
period beginning at 12:00 midnight
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during which the kiln operates for any
time. For calculating the rolling 30-day
average emissions, kiln operating days
do not include the hours of operation
during startup or shutdown.
*
*
*
*
*
Raw material dryer means an impact
dryer, drum dryer, paddle-equipped
rapid dryer, air separator, or other
equipment used to reduce the moisture
content of feed or other materials.
*
*
*
*
*
Shutdown means the cessation of kiln
operation. Shutdown begins when feed
to the kiln is halted and ends when
continuous kiln rotation ceases.
*
*
*
*
*
Startup means the time from when a
shutdown kiln first begins firing fuel
until it begins producing clinker.
Startup begins when a shutdown kiln
turns on the induced draft fan and
begins firing fuel in the main burner.
Startup ends when feed is being
continuously introduced into the kiln
for at least 120 minutes or when the
feed rate exceeds 60 percent of the kiln
design limitation rate, whichever occurs
first.
*
*
*
*
*
Total organic HAP means, for the
purposes of this subpart, the sum of the
concentrations of compounds of
formaldehyde, benzene, toluene,
styrene, m-xylene, p-xylene, o-xylene,
acetaldehyde, and naphthalene as
measured by EPA Test Method 320 or
Method 18 of appendix A to this part or
ASTM D6348–03 1 or a combination of
these methods, as appropriate. If
measurement results for any pollutant
are reported as below the method
detection level (e.g., laboratory
analytical results for one or more
sample components are below the
1 When using ASTM D6348–03, the following
conditions must be met:
(1) The test plan preparation and implementation
in the Annexes to ASTM D6348–03, Sections A1
through A8 are mandatory; (2) For ASTM D6348–
03 Annex A5 (Analyte Spiking Technique), the
percent R must be determined for each target
analyte (see Equation A5.5); (3) For the ASTM
D6348–03 test data to be acceptable for a target
analyte percent R must be 70 percent ≥ R ≤ 130
percent; and (4) The percent R value for each
compound must be reported in the test report and
all field measurements corrected with the
calculated percent R value for that compound using
the following equation: Reported Result = The
measured concentration in the stack divided by the
calculated percent R value and then the whole term
multiplied by 100.
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10037
method defined analytical detection
level), you must use the method
detection level as the measured
emissions level for that pollutant in
calculating the total organic HAP value.
The measured result for a multiple
component analysis (e.g., analytical
values for multiple Method 18 fractions)
may include a combination of method
detection level data and analytical data
reported above the method detection
level. The owner or operator of an
affected source may request the use of
other test methods to make this
determination under paragraphs
63.7(e)(2)(ii) and (f) of this part.
*
*
*
*
*
11. Section 63.1343 is revised to read
as follows:
■
§ 63.1343 What standards apply to my
kilns, clinker coolers, raw material dryers,
and open clinker storage piles?
(a) General. The provisions in this
section apply to each kiln and any alkali
bypass associated with that kiln, clinker
cooler, raw material dryer, and open
clinker storage pile. All D/F, HCl, and
total hydrocarbon (THC) emissions limit
are on a dry basis. The D/F, HCl, and
THC limits for kilns are corrected to 7
percent oxygen. All THC emissions
limits are measured as propane.
Standards for mercury and THC are
based on a rolling 30-day average. If
using a CEMS to determine compliance
with the HCl standard, this standard is
based on a rolling 30-day average. You
must ensure appropriate corrections for
moisture are made when measuring
flow rates used to calculate mercury
emissions. The 30-day period means 30
consecutive kiln operating days
excluding periods of startup and
shutdown. All emissions limits for
kilns, clinker coolers, and raw material
dryers currently in effect that are
superseded by the limits below continue
to apply until the compliance date of
the limits below, or until the source
certifies compliance with the limits
below, whichever is earlier.
(b) Kilns, clinker coolers, raw material
dryers, raw mills, and finish mills. (1)
The emissions limits for these sources
are shown in Table 1 below. PM limits
for existing kilns also apply to kilns that
have undergone a modification as
defined in subpart A of part 60 of title
40.
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TABLE 1—EMISSIONS LIMITS FOR KILNS, CLINKER COOLERS, RAW MATERIAL DRYERS, RAW AND FINISH MILLS
If your source is a
(an):
And the operating
mode is:
And if is located at a:
Your emissions limits
are:
And the units of the
emissions limit are:
The oxygen
correction
factor is:
1. .............
Existing kiln .............
Normal operation .....
Major or area source
2. .............
3. .............
Existing kiln .............
Existing kiln .............
Major source ............
Major or area source
lb/ton clinker ............
ng/dscm (TEQ) ........
lb/MM tons clinker ...
ppmvd ......................
ppmvd ......................
NA ............................
NA.
7 percent.
NA.
7 percent.
7 percent.
NA.
4. .............
New kiln ...................
Normal operation .....
Startup and shutdown.
Normal operation .....
5. .............
6. .............
New kiln ...................
New kiln ...................
lb/ton clinker ............
ng/dscm (TEQ) ........
lb/MM tons clinker ...
ppmvd ......................
ppmvd ......................
NA ............................
NA.
7 percent.
NA
7 percent.
7 percent.
NA.
7. .............
Existing clinker cooler.
Existing clinker cooler.
New clinker cooler ...
New clinker cooler ...
PM 1 0.07 .................
D/F 2 0.2 ...................
Mercury 55 ...............
THC 3 4 24 ................
HCl 3 .......................
Work practices .........
(63.1346(f))
PM 0.02 ...................
D/F 2 0.2 ...................
Mercury 21 ..............
THC 3 4 24 ................
HCl 3 .......................
Work practices .........
(63.1346(f))
PM 0.07 ...................
lb/ton clinker ............
NA.
Work practices .........
(63.1348(b)(9))
PM 0.02 ...................
Work practices .........
(63.1348(b)(9))
THC 3 4 24 ................
NA ............................
NA.
lb/ton clinker ............
NA ............................
NA.
NA.
ppmvd ......................
NA.
NA ............................
NA.
percent .....................
NA.
8. .............
9. .............
10. ...........
11. ...........
12. ...........
13. ...........
Existing or new raw
material dryer.
Existing or new raw
material dryer.
Existing or new raw
or finish mill.
Major or area source
Normal operation .....
Startup and shutdown.
Normal operation .....
Major source ............
Major or area source
Startup and shutdown.
Normal operation .....
Startup and shutdown.
Normal operation .....
Major or area source
Startup and shutdown.
All operating modes
Major or area source
Major or area source
Major or area source
Major or area source
Major or area source
Major source ............
Work practices .........
(63.1348(b)(9))
Opacity 10 ...............
1 The
initial and subsequent PM performance tests are performed using Method 5 or 5I and consist of three 1-hr tests.
the average temperature at the inlet to the first PM control device (fabric filter or electrostatic precipitator) during the D/F performance test
is 400 °F or less this limit is changed to 0.40 ng/dscm (TEQ).
3 Measured as propane.
4 Any source subject to the 24 ppmvd THC limit may elect to meet an alternative limit of 12 ppmvd for total organic HAP.
2 If
inline coal mill stack are subject to the
PM emissions limit. Existing kilns that
combine the clinker cooler exhaust and/
or coal mill exhaust with the kiln
exhaust and send the combined exhaust
to the PM control device as a single
stream may meet an alternative PM
emissions limit. This limit is calculated
using Equation 1 of this section:
Where:
PMalt = Alternative PM emission limit for
commingled sources.
0.006 = The PM exhaust concentration (gr/
dscf) equivalent to 0.070 lb per ton
clinker where clinker cooler and kiln
exhaust gas are not combined.
1.65 = The conversion factor of ton feed per
ton clinker.
Qk = The exhaust flow of the kiln (dscf/ton
feed).
Qc = The exhaust flow of the clinker cooler
(dscf/ton feed).
Qab = The exhaust flow of the alkali bypass
(dscf/ton feed).
Qcm = The exhaust flow of the coal mill (dscf/
ton feed).
7000 = The conversion factor for grains (gr)
per lb.
Where:
PMalt = Alternative PM emission limit for
commingled sources.
0.002 = The PM exhaust concentration (gr/
dscf) equivalent to 0.020 lb per ton
clinker where clinker cooler and kiln
exhaust gas are not combined.
1.65 = The conversion factor of ton feed per
ton clinker.
Qk = The exhaust flow of the kiln (dscf/ton
feed).
Qc = The exhaust flow of the clinker cooler
(dscf/ton feed).
Qab = The exhaust flow of the alkali bypass
(dscf/ton feed).
Qcm = The exhaust flow of the coal mill (dscf/
ton feed).
7000 = The conversion factor for gr per lb.
(c) Open clinker storage pile. The
owner or operator of an open clinker
storage pile must prepare, and operate
in accordance with, the fugitive dust
emissions control measures, described
in their operation and maintenance plan
(see § 63.1347 of this subpart), that is
appropriate for the site conditions as
specified in paragraphs (c)(1) through
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For new kilns that combine kiln
exhaust and clinker cooler gas the limit
is calculated using the Equation 2 of this
section:
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(2) When there is an alkali bypass
and/or an inline coal mill with a
separate stack associated with a kiln, the
combined PM emissions from the kiln
and the alkali bypass stack and/or the
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(3) of this section. The operation and
maintenance plan must also describe
the measures that will be used to
minimize fugitive dust emissions from
piles of clinker, such as accidental
spillage, that are not part of open clinker
storage piles.
(1) The operation and maintenance
plan must identify and describe the
location of each current or future open
clinker storage pile and the fugitive dust
emissions control measures the owner
or operator will use to minimize fugitive
dust emissions from each open clinker
storage pile.
(2) For open clinker storage piles, the
operations and maintenance plan must
specify that one or more of the following
control measures will be used to
minimize to the greatest extent
practicable fugitive dust from open
clinker storage piles: Locating the
source inside a partial enclosure,
installing and operating a water spray or
fogging system, applying appropriate
chemical dust suppression agents, use
of a wind barrier, compaction, use of
tarpaulin or other equally effective
cover or use of a vegetative cover. You
must select, for inclusion in the
operations and maintenance plan, the
fugitive dust control measure or
measures listed in this paragraph that
are most appropriate for site conditions.
The plan must also explain how the
measure or measures selected are
applicable and appropriate for site
conditions. In addition, the plan must
be revised as needed to reflect any
changing conditions at the source.
(3) Temporary piles of clinker that
result from accidental spillage or clinker
storage cleaning operations must be
cleaned up within 3 days.
(d) Emission limits in effect prior to
September 9, 2010. Any source defined
as an existing source in § 63.1351, and
that was subject to a PM, mercury, THC,
D/F, or opacity emissions limit prior to
September 9, 2010, must continue to
meet the limits shown in Table 2 to this
section until September 9, 2015.
■ 12. Section 63.1344 is revised to read
as follows:
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§ 63.1344 Affirmative Defense for Violation
of Emission Standards During Malfunction.
In response to an action to enforce the
standards set forth in § 63.1343(b) and
(c) and § 63.1345 and you may assert an
affirmative defense to a claim for civil
penalties for violations of such
standards that are caused by
malfunction, as defined at 40 CFR 63.2.
Appropriate penalties may be assessed
if you fail to meet your burden of
proving all of the requirements in the
affirmative defense. The affirmative
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defense shall not be available for claims
for injunctive relief.
(a) Assertion of affirmative defense.
To establish the affirmative defense in
any action to enforce such a standard,
you must timely meet the reporting
requirements in paragraph (b) of this
section, and must prove by a
preponderance of evidence that:
(1) The violation:
(i) Was caused by a sudden,
infrequent, and unavoidable failure of
air pollution control equipment, process
equipment, or a process to operate in a
normal or usual manner; and
(ii) Could not have been prevented
through careful planning, proper design
or better operation and maintenance
practices; and
(iii) Did not stem from any activity or
event that could have been foreseen and
avoided, or planned for; and
(iv) Was not part of a recurring pattern
indicative of inadequate design,
operation, or maintenance; and
(2) Repairs were made as
expeditiously as possible when a
violation occurred; and
(3) The frequency, amount, and
duration of the violation (including any
bypass) were minimized to the
maximum extent practicable; and
(4) If the violation resulted from a
bypass of control equipment or a
process, then the bypass was
unavoidable to prevent loss of life,
personal injury, or severe property
damage; and
(5) All possible steps were taken to
minimize the impact of the violation on
ambient air quality, the environment,
and human health; and
(6) All emissions monitoring and
control systems were kept in operation
if at all possible, consistent with safety
and good air pollution control practices;
and
(7) All of the actions in response to
the violation were documented by
properly signed, contemporaneous
operating logs; and
(8) At all times, the affected source
was operated in a manner consistent
with good practices for minimizing
emissions; and
(9) A written root cause analysis has
been prepared, the purpose of which is
to determine, correct, and eliminate the
primary causes of the malfunction and
the violation resulting from the
malfunction event at issue. The analysis
shall also specify, using best monitoring
methods and engineering judgment, the
amount of any emissions that were the
result of the malfunction.
(b) Report. The owner or operator
seeking to assert an affirmative defense
shall submit a written report to the
Administrator with all necessary
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supporting documentation, that it has
met the requirements set forth in
paragraph (a) of this section. This
affirmative defense report shall be
included in the first periodic
compliance, deviation report or excess
emission report otherwise required after
the initial occurrence of the violation of
the relevant standard (which may be the
end of any applicable averaging period).
If such compliance, deviation report or
excess emission report is due less than
45 days after the initial occurrence of
the violation, the affirmative defense
report may be included in the second
compliance, deviation report or excess
emission report due after the initial
occurrence of the violation of the
relevant standard.
■ 13. Section 63.1345 is revised to read
as follows:
§ 63.1345 Emissions limits for affected
sources other than kilns; clinker coolers;
new and reconstructed raw material dryers.
The owner or operator of each new or
existing raw material, clinker, or
finished product storage bin; conveying
system transfer point; bagging system;
bulk loading or unloading system; raw
and finish mills; and each existing raw
material dryer, at a facility which is a
major source subject to the provisions of
this subpart must not cause to be
discharged any gases from these affected
sources which exhibit opacity in excess
of 10 percent.
■ 14. Section 63.1346 is amended by:
■ a. Revising paragraph (a) introductory
text;
■ b. Revising paragraph (a)(1);
■ c. Revising paragraphs (c) through (f);
and
■ d. Adding paragraph (g)
The revisions read as follows:
§ 63.1346
Operating limits for kilns.
(a) The owner or operator of a kiln
subject to a D/F emissions limitation
under § 63.1343 must operate the kiln
such that the temperature of the gas at
the inlet to the kiln PM control device
(PMCD) and alkali bypass PMCD, if
applicable, does not exceed the
applicable temperature limit specified
in paragraph (b) of this section. The
owner or operator of an in-line kiln/raw
mill subject to a D/F emissions
limitation under § 63.1343 must operate
the in-line kiln/raw mill, such that:
(1) When the raw mill of the in-line
kiln/raw mill is operating, the
applicable temperature limit for the
main in-line kiln/raw mill exhaust,
specified in paragraph (b) of this section
and established during the performance
test when the raw mill was operating, is
not exceeded, except during periods of
startup and shutdown when the
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temperature limit may be exceeded by
no more than 10 percent.
*
*
*
*
*
(c) For an affected source subject to a
D/F emissions limitation under
§ 63.1343 that employs sorbent injection
as an emission control technique for D/
F control, you must operate the sorbent
injection system in accordance with
paragraphs (c)(1) and (2) of this section.
(1) The rolling three-hour average
activated sorbent injection rate must be
equal to or greater than the sorbent
injection rate determined in accordance
with § 63.1349(b)(3)(vi).
(2) You must either:
(i) Maintain the minimum activated
carbon injection carrier gas flow rate, as
a rolling three-hour average, based on
the manufacturer’s specifications. These
specifications must be documented in
the test plan developed in accordance
with § 63.7(c), or
(ii) Maintain the minimum activated
carbon injection carrier gas pressure
drop, as a rolling three-hour average,
based on the manufacturer’s
specifications. These specifications
must be documented in the test plan
developed in accordance with § 63.7(c).
(d) Except as provided in paragraph
(e) of this section, for an affected source
subject to a D/F emissions limitation
under § 63.1343 that employs carbon
injection as an emission control
technique you must specify and use the
brand and type of sorbent used during
the performance test until a subsequent
performance test is conducted, unless
the site-specific performance test plan
contains documentation of key
parameters that affect adsorption and
the owner or operator establishes limits
based on those parameters, and the
limits on these parameters are
maintained.
(e) For an affected source subject to a
D/F emissions limitation under
§ 63.1343 that employs carbon injection
as an emission control technique you
may substitute, at any time, a different
brand or type of sorbent provided that
the replacement has equivalent or
improved properties compared to the
sorbent specified in the site-specific
performance test plan and used in the
performance test. The owner or operator
must maintain documentation that the
substitute sorbent will provide the same
or better level of control as the original
sorbent.
(f) No kiln may use as a raw material
or fuel any fly ash where the mercury
content of the fly ash has been increased
through the use of activated carbon, or
any other sorbent, unless the facility can
demonstrate that the use of that fly ash
will not result in an increase in mercury
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emissions over baseline emissions (i.e.,
emissions not using the fly ash). The
facility has the burden of proving there
has been no emissions increase over
baseline. Once the kiln is in compliance
with a mercury emissions limit
specified in § 63.1343, this paragraph no
longer applies.
(g) During periods of startup and
shutdown you must meet the
requirements listed in (g)(1) through (4)
of this section.
(1) During startup you must use any
one or combination of the following
clean fuels: natural gas, synthetic
natural gas, propane, distillate oil,
synthesis gas (syngas), and ultra-low
sulfur diesel (ULSD) until the kiln
reaches a temperature of 1200 degrees
Fahrenheit.
(2) Combustion of the primary kiln
fuel may commence once the kiln
temperature reaches 1200 degrees
Fahrenheit.
(3) All air pollution control devices
must be turned on and operating prior
to combusting any fuel.
(4) You must keep records as
specified in § 63.1355 during periods of
startup and shutdown.
■ 15. Section 63.1347 is amended by
revising paragraph (a)(1) to read as
follows:
§ 63.1347 Operation and maintenance plan
requirements.
(a) * * *
(1) Procedures for proper operation
and maintenance of the affected source
and air pollution control devices in
order to meet the emissions limits and
operating limits, including fugitive dust
control measures for open clinker piles,
of §§ 63.1343 through 63.1348. Your
operations and maintenance plan must
address periods of startup and
shutdown;
*
*
*
*
*
■ 16. Section 63.1348 is amended by:
■ a. Revising paragraphs (a)
introductory text and (a)(1) and (2);
■ b. Adding two sentences to paragraph
(a)(3)(i);
■ c. Revising paragraph (a)(3)(ii);
■ d. Revising paragraphs (a)(3)(iii) and
(iv);
■ e. Revising paragraphs (a)(4) through
(8);
■ f. Revising paragraph (b); and
■ g. Revising paragraph (c)(2)(iv).
The revisions and additions read as
follows:
§ 63.1348
Compliance requirements.
(a) Initial Performance Test
Requirements. For an affected source
subject to this subpart, you must
demonstrate compliance with the
emissions standards and operating
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limits by using the test methods and
procedures in §§ 63.1349 and 63.7. Any
cement kiln that has been subject to the
requirements of subpart CCCC or
subpart DDDD of 40 CFR Part 60, and
is now electing to cease burning
nonhazardous solid waste and become
subject to this subpart, must meet all the
initial compliance testing requirements
each time it becomes subject to this
subpart, even if it was previously
subject to this subpart.
NOTE to paragraph (a): The first day
of the 30 operating day performance test
is the first day after the compliance date
following completion of the field testing
and data collection that demonstrates
that the CPMS or CEMS has satisfied the
relevant CPMS performance evaluation
or CEMS performance specification
(e.g., PS 2, 12A, or 12B) acceptance
criteria. The performance test period is
complete at the end of the 30th
consecutive operating day. See
§ 63.1341 for definition of operating day
and § 63.1348(b)(1) for the CEMS
operating requirements. The source has
the option of performing the compliance
test earlier then the compliance date if
desired.
(1) PM Compliance. If you are subject
to limitations on PM emissions under
§ 63.1343(b), you must demonstrate
compliance with the PM emissions
standards by using the test methods and
procedures in § 63.1349(b)(1).
(2) Opacity Compliance. If you are
subject to the limitations on opacity
under § 63.1345, you must demonstrate
compliance with the opacity emissions
standards by using the performance test
methods and procedures in
§ 63.1349(b)(2). Use the maximum 6minute average opacity exhibited during
the performance test period to
determine whether the affected source is
in compliance with the standard.
(3) * * *
(i) * * * The owner or operator of a
kiln with an in-line raw mill must
demonstrate compliance by conducting
separate performance tests while the
raw mill is operating and while the raw
mill is not operating. Determine the D/
F TEQ concentration for each run and
calculate the arithmetic average of the
TEQ concentrations measured for the
three runs to determine continuous
compliance.
(ii) If you are subject to a D/F
emissions limitation under § 63.1343(b),
you must demonstrate compliance with
the temperature operating limits
specified in § 63.1346 by using the
performance test methods and
procedures in § 63.1349(b)(3)(ii) through
(b)(3)(iv). Use the arithmetic average of
the temperatures measured during the
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three runs to determine the applicable
temperature limit.
(iii) If activated carbon injection is
used and you are subject to a D/F
emissions limitation under § 63.1343(b),
you must demonstrate compliance with
the activated carbon injection rate
operating limits specified in § 63.1346
by using the performance test methods
and procedures in § 63.1349(b)(3)(v).
(iv) If activated carbon injection is
used, you must also develop a carrier
gas parameter (either the carrier gas flow
rate or the carrier gas pressure drop)
during the initial performance test and
updated during any subsequent
performance test conducted under
§ 63.1349(b)(3) that meets the
requirements of § 63.1349(b)(3)(vi).
Compliance is demonstrated if the
system is maintained within +/- 5
percent accuracy during the
performance test determined in
accordance with the procedures and
criteria submitted for review in your
monitoring plan required in section
63.1350(p).
(4)(i) THC Compliance. If you are
subject to limitations on THC emissions
under § 63.1343(b), you must
demonstrate compliance with the THC
emissions standards by using the
performance test methods and
procedures in § 63.1349(b)(4)(i). You
must use the average THC concentration
obtained during the first 30 kiln
operating days after the compliance date
of this rule to determine initial
compliance.
(ii) Total Organic HAP Emissions
Tests. If you elect to demonstrate
compliance with the total organic HAP
emissions limit under § 63.1343(b) in
lieu of the THC emissions limit, you
must demonstrate compliance with the
total organic HAP emissions standards
by using the performance test methods
and procedures in § 63.1349(b)(7.
(iii) If you are demonstrating initial
compliance, you must conduct the
separate performance tests as specified
in § 63.1349(b)(7) while the raw mill of
the inline kiln/raw mill is operating and
while the raw mill of the inline kiln/raw
mill is not operating.
(iv) The average total organic HAP
concentration measured during the
separate initial performance test
specified by § 63.1349(b)(7) must be
used to determine initial compliance.
(v) The average THC concentration
measured during the initial performance
test specified by § 63.1349(b)(4) must be
used to determine the site-specific THC
limit. Using the fraction of time the
inline kiln/raw mill is on and the
fraction of time that the inline kiln/raw
mill is off, calculate this limit as a
weighted average of the THC levels
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measured during raw mill on and raw
mill off testing using one of the two
approaches in § 63.1349(b)(7)(vii) or
(viii) depending on the level of organic
HAP measured during the compliance
test.
(5) Mercury Compliance. If you are
subject to limitations on mercury
emissions in § 63.1343(b), you must
demonstrate compliance with the
mercury standards by using the
performance test methods and
procedures in § 63.1349(b)(5). You must
demonstrate compliance by operating a
mercury CEMS or a sorbent trap based
CEMS. Compliance with the mercury
emissions standard must be determined
based on the first 30 operating days you
operate a mercury CEMS or sorbent trap
monitoring system after the compliance
date of this rule.
(i) In calculating a 30 operating day
emissions value using an integrating
sorbent trap CEMS, assign the average
Hg emissions concentration determined
for an integrating period (e.g., 7 day
sorbent trap monitoring system sample)
to each relevant hour of the kiln
operating days spanned by each
integrated sample. Calculate the 30 kiln
operating day emissions rate value using
the assigned hourly Hg emissions
concentrations and the respective flow
and production rate values collected
during the 30 kiln operating day
performance test period. Depending on
the duration of each integrated sampling
period, you may not be able to calculate
the 30 kiln operating day emissions
value until several days after the end of
the 30 kiln operating day performance
test period.
(ii) For example, a sorbent trap
monitoring system producing an
integrated 7-day sample will provide Hg
concentration data for each hour of the
first 28 kiln operating days (i.e., four
values spanning 7 days each) of a 30
operating day period. The Hg
concentration values for the hours of the
last 2 days of the 30 operating day
period will not be available for
calculating the emissions for the
performance test period until at least
five days after the end of the subject
period.
(6) HCl Compliance. If you are subject
to limitations on HCl emissions under
§ 63.1343(b), you must demonstrate
initial compliance with the HCl
standards by using the performance test
methods and procedures in
§ 63.1349(b)(6).
(i) For an affected source that is
equipped with a wet scrubber, tray
tower or dry scrubber, you may
demonstrate initial compliance by
conducting a performance test as
specified in § 63.1349(b)(6)(i). You must
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determine the HCl concentration for
each run and calculate the arithmetic
average of the concentrations measured
for the three runs to determine
compliance. You must also establish
appropriate site-specific operational
parameter limits.
(ii) For an affected source that is not
equipped with a wet scrubber, tray
tower or dry scrubber, you must
demonstrate initial compliance by
operating a CEMS as specified in
§ 63.1349(b)(6)(ii). You must use the
average of the hourly HCl values
obtained during the first 30 kiln
operating days that occur after the
compliance date of this rule to
determine initial compliance.
(7) Commingled Exhaust
Requirements. If the coal mill exhaust is
commingled with kiln exhaust in a
single stack, you may demonstrate
compliance with the kiln emission
limits by either:
(i) Performing required emissions
monitoring and testing on the
commingled coal mill and kiln exhaust,
or
(ii) Perform required emission
monitoring and testing of the kiln
exhaust prior to the reintroduction of
the coal mill exhaust, and also testing
the kiln exhaust diverted to the coal
mill. All emissions must be added
together for all emission points, and
must not exceed the limit per each
pollutant as listed in S63.1343(b).
(b) Continuous Monitoring
Requirements. You must demonstrate
compliance with the emissions
standards and operating limits by using
the performance test methods and
procedures in §§ 63.1350 and 63.8 for
each affected source.
(1) General Requirements. (i) You
must monitor and collect data according
to § 63.1350 and the site-specific
monitoring plan required by
§ 63.1350(p).
(ii) Except for periods of startup and
shutdown, monitoring system
malfunctions, repairs associated with
monitoring system malfunctions, and
required monitoring system quality
assurance or quality control activities
(including, as applicable, calibration
checks and required zero and span
adjustments), you must operate the
monitoring system and collect data at all
required intervals at all times the
affected source is operating.
(iii) You may not use data recorded
during monitoring system malfunctions,
repairs associated with monitoring
system malfunctions, or required
monitoring system quality assurance or
control activities in calculations used to
report emissions or operating levels. A
monitoring system malfunction is any
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sudden, infrequent, not reasonably
preventable failure of the monitoring
system to provide valid data.
Monitoring system failures that are
caused in part by poor maintenance or
careless operation are not malfunctions.
You must use all the data collected
during all other periods in assessing the
operation of the control device and
associated control system.
(iv) Clinker Production. If you are
subject to limitations on mercury
emissions (lb/MM tons of clinker) under
§ 63.1343(b), you must determine the
hourly production rate of clinker
according to the requirements of
§ 63.1350(d).
(2) PM Compliance. If you are subject
to limitations on PM emissions under
§ 63.1343(b), you must use the
monitoring methods and procedures in
§ 63.1350(b) and (d).
(3) Opacity Compliance. If you are
subject to the limitations on opacity
under § 63.1345, you must demonstrate
compliance using the monitoring
methods and procedures in § 63.1350(f)
based on the maximum 6-minute
average opacity exhibited during the
performance test period. You must
initiate corrective actions within one
hour of detecting visible emissions
above the applicable limit.
(i) COMS. If you install a COMS in
lieu of conducting the daily visible
emissions testing, you must demonstrate
compliance using a COMS such that it
is installed, operated, and maintained in
accordance with the requirements of
§ 63.1350(f)(4)(i).
(ii) Bag leak determination system
(BLDS). If you install a BLDS on a raw
mill or finish mill in lieu of conducting
the daily visible emissions testing, you
must demonstrate compliance using a
BLDS that is installed, operated, and
maintained in accordance with the
requirements of § 63.1350(f)(4)(ii).
(4) D/F Compliance. If you are subject
to a D/F emissions limitation under
§ 63.1343(b), you must demonstrate
compliance using a CMS that is
installed, operated and maintained to
record the temperature of specified gas
streams in accordance with the
requirements of § 63.1350(g).
(5)(i) Activated Carbon Injection
Compliance. If you use activated carbon
injection to comply with the D/F
emissions limitation under § 63.1343(b),
you must demonstrate compliance using
a CMS that is installed, operated, and
maintained to record the rate of
activated carbon injection in accordance
with the requirements § 63.1350(h)(1).
(ii) If you use activated carbon
injection to comply with the D/F
emissions limitation under § 63.1343(b),
you must demonstrate compliance using
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a CMS that is installed, operated and
maintained to record the activated
carbon injection system gas parameter
in accordance with the requirements of
§ 63.1350(h)(2).
(6) THC Compliance. (i) If you are
subject to limitations on THC emissions
under § 63.1343(b), you must
demonstrate compliance using the
monitoring methods and procedures in
§ 63.1350(i) and (j).
(ii) THC must be measured either
upstream of the coal mill or in the coal
mill stack.
(7) Mercury Compliance. (i) If you are
subject to limitations on mercury
emissions in § 63.1343(b), you must
demonstrate compliance using the
monitoring methods and procedures in
§ 63.1350(k). If you use an integrated
sorbent trap monitoring system to
determine ongoing compliance, use the
procedures described in § 63.1348(a)(5)
to assign hourly mercury concentration
values and to calculate rolling 30
operating day emissions rates. Since you
assign the mercury concentration
measured with the sorbent trap to each
relevant hour respectively for each
operating day of the integrated period,
you may schedule the sorbent trap
change periods to any time of the day
(i.e., the sorbent trap replacement need
not be scheduled at 12:00 midnight nor
must the sorbent trap replacements
occur only at integral 24-hour intervals).
(ii) Mercury must be measured either
upstream of the coal mill or in the coal
mill stack.
(8) HCl Compliance. If you are subject
to limitations on HCl emissions under
§ 63.1343(b), you must demonstrate
compliance using the performance test
methods and procedures in
§ 63.1349(b)(6).
(i) For an affected source that is not
equipped with a wet scrubber, tray
tower or a dry sorbent injection system,
you must demonstrate compliance using
the monitoring methods and procedures
in § 63.1350(l)(1).
(ii) For an affected source that is
equipped with a wet scrubber, tray
tower or a dry sorbent injection system,
you may demonstrate compliance using
the monitoring methods and procedures
in § 63.1350(l)(2).
(iii) HCl may be measured either
upstream of the coal mill or in the coal
mill stack.
(iv) As an alternative to paragraph
(b)(8)(ii) of this section, you may use an
SO2 CEMS to establish an SO2 operating
level during your initial and repeat HCl
performance tests and monitor the SO2
level using the procedures in
§ 63.1350(l)(3).
(9) Startup and Shutdown
Compliance. In order to demonstrate
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continuous compliance during startup
and shutdown, all air pollution control
devices must be operating.
(c) * * *
(2) * * *
(iv) The performance test must be
completed within 360 hours after the
planned operational change period
begins.
*
*
*
*
*
■ 17. Section 63.1349 is amended by:
■ a. Revising paragraph (a) introductory
text;
■ b. Revising paragraph (b)(1);
■ c. Revising paragraph (b)(3)
introductory text;
■ d. Revising paragraphs (b)(3)(v) and
(vi);
■ e. Revising paragraphs (b)(4), (5), and
(6);
■ f. Adding paragraph (b)(7) and (8); and
■ g. Revising paragraphs (c), (d)(1)
introductory text, (d)(1)(ii), (d)(2), and
(e).
The revisions and additions read as
follows:
§ 63.1349 Performance testing
requirements.
(a) You must document performance
test results in complete test reports that
contain the information required by
paragraphs (a)(1) through (10) of this
section, as well as all other relevant
information. As described in
§ 63.7(c)(2)(i), you must make available
to the Administrator prior to testing, if
requested, the site-specific test plan to
be followed during performance testing.
For purposes of determining exhaust gas
flow rate to the atmosphere from an
alkali bypass stack or a coal mill stack,
you must either install, operate,
calibrate and maintain an instrument for
continuously measuring and recording
the exhaust gas flow rate according to
the requirements in paragraphs
§ 63.1350(n)(1) through (10) of this
subpart or use the maximum design
exhaust gas flow rate. For purposes of
determining the combined emissions
from kilns equipped with an alkali
bypass or that exhaust kiln gases to a
coal mill that exhausts through a
separate stack, instead of installing a
CEMS on the alkali bypass stack or coal
mill stack, you may use the results of
the initial and subsequent performance
test to demonstrate compliance with the
relevant emissions limit.
*
*
*
*
*
(b)(1) PM emissions tests. The owner
or operator of a kiln subject to
limitations on PM emissions shall
demonstrate initial compliance by
conducting a performance test using
Method 5 or Method 5I at appendix A–
3 to part 60 of this chapter. You must
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Federal Register / Vol. 78, No. 29 / Tuesday, February 12, 2013 / Rules and Regulations
10043
PM CPMS signal to PM concentration
using the PM CPMS instrument zero,
the average PM CPMS values
corresponding to the three compliance
test runs, and the average PM
concentration from the Method 5 or 5I
compliance test with the procedures in
(a)(1)(iii)(A) through (D) of this section.
(A) Determine your PM CPMS
instrument zero output with one of the
following procedures.
(1) Zero point data for in-situ
instruments should be obtained by
removing the instrument from the stack
and monitoring ambient air on a test
bench.
(2) Zero point data for extractive
instruments should be obtained by
removing the extractive probe from the
stack and drawing in clean ambient air.
(3) The zero point may also be
established by performing manual
reference method measurements when
the flue gas is free of PM emissions or
contains very low PM concentrations
(e.g., when your process is not
operating, but the fans are operating or
your source is combusting only natural
gas) and plotting these with the
compliance data to find the zero
intercept.
(4) If none of the steps in paragraphs
(a)(1)(iii)(A)(1) through (3) of this
section are possible, you must use a zero
output value provided by the
manufacturer.
(B) Determine your PM CPMS
instrument average in milliamps, and
the average of your corresponding three
PM compliance test runs, using
equation 3.
n = The number of data points.
average, determine a relationship of lb/
ton-clinker per milliamp with Equation
4.
Where:
R = The relative lb/ton-clinker per milliamp
for your PM CPMS.
Y1 = The three run average lb/ton-clinker PM
concentration.
X1 = The three run average milliamp output
from you PM CPMS.
z = The milliamp equivalent of your
instrument zero determined from
(b)(1)(iii)(A).
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(C) With your instrument zero
expressed in milliamps, your three run
average PM CPMS milliamp value, and
your three run PM compliance test
(D) Determine your source specific 30day rolling average operating limit using
the lb/ton-clinker per milliamp value
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from Equation 4 in Equation 5, below.
This sets your operating limit at the PM
CPMS output value corresponding to 75
percent of your emission limit.
E:\FR\FM\12FER2.SGM
12FER2
ER12FE13.008 ER12FE13.009
PM concentration from zero to a level
equivalent to three times your allowable
emission limit.
(C) During the initial performance test
or any such subsequent performance
test that demonstrates compliance with
the PM limit, record and average all
milliamp output values from the PM
CPMS for the periods corresponding to
the compliance test runs (e.g., average
all your PM CPMS output values for
three corresponding 2-hour Method 5I
test runs).
(ii) Determine your operating limit as
specified in paragraphs (b)(1)(iii)
through (iv) of this section. If your PM
performance test demonstrates your PM
emission levels to be below 75 percent
of your emission limit you will use the
average PM CPMS value recorded
during the PM compliance test, the
milliamp equivalent of zero output from
your PM CPMS, and the average PM
result of your compliance test to
establish your operating limit. If your
PM compliance test demonstrates your
PM emission levels to be at or above 75
percent of your emission limit you will
use the average PM CPMS value
recorded during the PM compliance test
to establish your operating limit. You
must verify an existing or establish a
new operating limit after each repeated
performance test. You must repeat the
performance test at least annually and
reassess and adjust the site-specific
operating limit in accordance with the
results of the performance test.
(iii) If the average of your three
Method 5 or 5I compliance test runs is
below 75 percent of your PM emission
limit, you must calculate an operating
limit by establishing a relationship of
Where:
X1 = The PM CPMS data points for the three
runs constituting the performance test.
Y1 = The PM concentration value for the
three runs constituting the performance
test.
mstockstill on DSK4VPTVN1PROD with RULES2
also monitor continuous performance
through use of a PM continuous
parametric monitoring system (PM
CPMS).
(i) For your PM CPMS, you will
establish a site-specific operating limit.
If your PM performance test
demonstrates your PM emission levels
to be below 75 percent of your emission
limit you will use the average PM CPMS
value recorded during the PM
compliance test, the milliamp
equivalent of zero output from your PM
CPMS, and the average PM result of
your compliance test to establish your
operating limit. If your PM compliance
test demonstrates your PM emission
levels to be at or above 75 percent of
your emission limit you will use the
average PM CPMS value recorded
during the PM compliance test to
establish your operating limit. You will
use the PM CPMS to demonstrate
continuous compliance with your
operating limit. You must repeat the
performance test annually and reassess
and adjust the site-specific operating
limit in accordance with the results of
the performance test.
(A) Your PM CPMS must provide a 4–
20 milliamp output and the
establishment of its relationship to
manual reference method measurements
must be determined in units of
milliamps.
(B) Your PM CPMS operating range
must be capable of reading PM
concentrations from zero to a level
equivalent to three times your allowable
emission limit. If your PM CPMS is an
auto-ranging instrument capable of
multiple scales, the primary range of the
instrument must be capable of reading
Federal Register / Vol. 78, No. 29 / Tuesday, February 12, 2013 / Rules and Regulations
(v) To determine continuous
operating compliance, you must record
Where:
Hpvi = The hourly parameter value for hour
i.
n = The number of valid hourly parameter
values collected over 30 kiln operating
days.
mstockstill on DSK4VPTVN1PROD with RULES2
(vi) For each performance test,
conduct at least three separate test runs
under the conditions that exist when the
affected source is operating at the
highest load or capacity level reasonably
expected to occur. Conduct each test
run to collect a minimum sample
volume of 2 dscm for determining
compliance with a new source limit and
1 dscm for determining compliance
with an existing source limit. Calculate
the average of the results from three
consecutive runs, including applicable
Where:
EC = Combined hourly emission rate of PM
from the kiln and bypass stack and/or
inline coal mill, lb/ton of kiln clinker
production.
EK = Hourly emissions of PM emissions from
the kiln, lb.
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(iv) If the average of your three PM
compliance test runs is at or above 75
percent of your PM emission limit you
must determine your operating limit by
averaging the PM CPMS milliamp
output corresponding to your three PM
performance test runs that demonstrate
compliance with the emission limit
using Equation 6.
the PM CPMS output data for all periods
when the process is operating, and use
all the PM CPMS data for calculations
when the source is not out-of-control.
You must demonstrate continuous
compliance by using all quality-assured
hourly average data collected by the PM
CPMS for all operating hours to
calculate the arithmetic average
operating parameter in units of the
operating limit (milliamps) on a 30
operating day rolling average basis,
updated at the end of each new kiln
operating day. Use Equation 7 to
determine the 30 kiln operating day
average.
sources as required by (D)(viii), to
determine compliance. You need not
determine the particulate matter
collected in the impingers (‘‘back half’’)
of the Method 5 or Method 5I
particulate sampling train to
demonstrate compliance with the PM
standards of this subpart. This shall not
preclude the permitting authority from
requiring a determination of the ‘‘back
half’’ for other purposes.
(vii) For PM performance test reports
used to set a PM CPMS operating limit,
the electronic submission of the test
report must also include the make and
model of the PM CPMS instrument,
serial number of the instrument,
analytical principle of the instrument
(e.g. beta attenuation), span of the
instruments primary analytical range,
milliamp value equivalent to the
instrument zero output, technique by
which this zero value was determined,
and the average milliamp signals
corresponding to each PM compliance
test run.
(viii) When there is an alkali bypass
and/or an inline coal mill with a
separate stack associated with a kiln, the
main exhaust and alkali bypass and/or
inline coal mill must be tested
simultaneously and the combined
emission rate of PM from the kiln and
alkali bypass and/or inline coal mill
must be computed for each run using
Equation 8 of this section.
EB = Hourly PM emissions from the alkali
bypass stack, lb.
EC = Hourly PM emissions from the inline
coal mill stack, lb.
P = Hourly clinker production, tons.
limitations on PM emissions shall
demonstrate initial compliance by
conducting separate performance tests
while the raw mill is under normal
operating conditions and while the raw
mill is not operating.
*
*
*
*
*
(ix) The owner or operator of a kiln
with an in-line raw mill and subject to
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ER12FE13.013
Where:
X1 = The PM CPMS data points for all runs
i.
n = The number of data points.
Oh = Your site specific operating limit, in
milliamps.
z = Your instrument zero in milliamps,
determined from (1)(i).
R = The relative lb/ton-clinker per milliamp
for your PM CPMS, from Equation 4.
E:\FR\FM\12FER2.SGM
12FER2
ER12FE13.012
Where:
Ol = The operating limit for your PM CPMS
on a 30-day rolling average, in
milliamps.
L = Your source emission limit expressed in
lb/ton clinker.
ER12FE13.010 ER12FE13.011
10044
Federal Register / Vol. 78, No. 29 / Tuesday, February 12, 2013 / Rules and Regulations
10045
the run average injection rates in the
performance test report and determine
the applicable injection rate limit in
accordance with § 63.1346(c)(1).
(4) THC emissions test. (i) If you are
subject to limitations on THC emissions,
you must operate a CEMS in accordance
with the requirements in § 63.1350(i).
For the purposes of conducting the
accuracy and quality assurance
evaluations for CEMS, the THC span
value (as propane) is 50 ppmvd and the
reference method (RM) is Method 25A
of appendix A to part 60 of this chapter.
(ii) Use the THC CEMS to conduct the
initial compliance test for the first 30
kiln operating days of kiln operation
after the compliance date of the rule.
See 63.1348(a).
(iii) If kiln gases are diverted through
an alkali bypass or to a coal mill and
exhausted through a separate stack, you
must calculate a kiln-specific THC limit
using Equation 9:
(ii) Calculate the emission rate using
Equation 10 of this section:
(B) You must establish site specific
parameter limits by using the CPMS
required in § 63.1350(l)(1). For a wet
scrubber or tray tower, measure and
record the pressure drop across the
scrubber and/or liquid flow rate and pH
in intervals of no more than 15 minutes
during the HCl test. Compute and record
the 24-hour average pressure drop, pH,
and average scrubber water flow rate for
each sampling run in which the
applicable emissions limit is met. For a
dry scrubber, measure and record the
sorbent injection rate in intervals of no
more than 15 minutes during the HCl
test. Compute and record the 24-hour
average sorbent injection rate and
average sorbent injection rate for each
sampling run in which the applicable
emissions limit is met.
(ii)(A) If the source is not controlled
by a wet scrubber, tray tower or dry
sorbent injection system, you must
operate a CEMS in accordance with the
requirements of § 63.1350(l)(1). See
§ 63.1348(a).
(B) The initial compliance test must
be based on the 30 kiln operating days
that occur after the compliance date of
this rule in which the affected source
operates using a HCl CEMS. Hourly HCl
concentration data must be obtained
according to § 63.1350(l).
(iii) As an alternative to paragraph
(b)(6)(i)(B) of this section, you may
choose to monitor SO2 emissions using
a CEMS in accordance with the
(iv) THC must be measured either
upstream of the coal mill or the coal
mill stack.
(v) Instead of conducting the
performance test specified in paragraph
(b)(4)of this section, you may conduct a
performance test to determine emissions
of total organic HAP by following the
procedures in paragraphs (b)(7) of this
section.
(5) Mercury Emissions Tests. If you
are subject to limitations on mercury
emissions, you must operate a mercury
CEMS or a sorbent trap monitoring
system in accordance with the
requirements of § 63.1350(k). The initial
compliance test must be based on the
first 30 kiln operating days in which the
affected source operates using a mercury
CEMS or a sorbent trap monitoring
system after the compliance date of the
rule. See § 63.1348(a).
(i) If you are using a mercury CEMS
or a sorbent trap monitoring system, you
must install, operate, calibrate, and
maintain an instrument for
continuously measuring and recording
the exhaust gas flow rate to the
atmosphere according to the
requirements in § 63.1350(k)(5).
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Jkt 229001
Where:
E30D = 30-day rolling emission rate of
mercury, lb/MM tons clinker.
Ci = Concentration of mercury for operating
hour i, mg/scm.
Qi = Volumetric flow rate of effluent gas for
operating hour i, where Ci and Qi are on
the same basis (either wet or dry), scm/
hr.
k = Conversion factor, 1 lb/454,000,000 mg.
n = Number of kiln operating hours in a 30
kiln operating day period.
P = 30 days of clinker production during the
same time period as the mercury
emissions measured, million tons.
(6) HCl emissions tests. For a source
subject to limitations on HCl emissions
you must conduct performance testing
by one of the following methods:
(i)(A) If the source is equipped with
a wet scrubber, tray tower or dry
scrubber, you must conduct
performance testing using Method 321
of appendix A to this part unless you
have installed a CEMS that meets the
requirements § 63.1350(l)(1). For kilns
with inline raw mills, testing should be
conducted for the raw mill on and raw
mill off conditions.
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E:\FR\FM\12FER2.SGM
12FER2
ER12FE13.014 ER12FE13.015
rate record(s) in the performance test
report. Determine the sorbent injection
rate parameters in accordance with
paragraphs (b)(3)(vi) of this section.
(B) Include the brand and type of
sorbent used during the performance
test in the performance test report.
(C) Maintain a continuous record of
either the carrier gas flow rate or the
carrier gas pressure drop for the
duration of the performance test. If the
carrier gas flow rate is used, determine,
record, and maintain a record of the
accuracy of the carrier gas flow rate
monitoring system according to the
procedures in appendix A to part 75 of
this chapter. If the carrier gas pressure
drop is used, determine, record, and
maintain a record of the accuracy of the
carrier gas pressure drop monitoring
system according to the procedures in
§ 63.1350(m)(6).
(vi) Calculate the run average sorbent
injection rate for each run and
determine and include the average of
Where:
Cks = Kiln stack concentration (ppmvd).
Qab = Alkali bypass flow rate (volume/hr).
Cab = Alkali bypass concentration (ppmvd).
Qcm = Coal mill flow rate (volume/hr).
Ccm = Coal mill concentration (ppmvd).
Qks = Kiln stack flow rate (volume/hr).
mstockstill on DSK4VPTVN1PROD with RULES2
(3) D/F Emissions Tests. If you are
subject to limitations on D/F emissions
under this subpart, you must conduct a
performance test using Method 23 of
appendix A–7 to part 60 of this chapter.
If your kiln or in-line kiln/raw mill is
equipped with an alkali bypass, you
must conduct simultaneous
performance tests of the kiln or in-line
kiln/raw mill exhaust and the alkali
bypass. You may conduct a performance
test of the alkali bypass exhaust when
the raw mill of the in-line kiln/raw mill
is operating or not operating.
*
*
*
*
*
(v)(A) If sorbent injection is used for
D/F control, you must record the rate of
sorbent injection to the kiln exhaust,
and where applicable, the rate of
sorbent injection to the alkali bypass
exhaust, continuously during the period
of the Method 23 test in accordance
with the conditions in § 63.1350(m)(9),
and include the continuous injection
10046
Federal Register / Vol. 78, No. 29 / Tuesday, February 12, 2013 / Rules and Regulations
exhausted through a separate stack, you
must calculate a kiln-specific HCl limit
using Equation 11:
Where:
Cks = Kiln stack concentration (ppmvd).
Qab = Alkali bypass flow rate (volume/hr).
Cab = Alkali bypass concentration (ppmvd).
Qcm = Coal mill flow rate (volume/hr).
Ccm = Coal mill concentration (ppmvd).
Qks = Kiln stack flow rate (volume/hr).
paragraphs (a)(7)(vii)through (viii)of this
section. It is permissible to extend the
testing time of the organic HAP
performance test if you believe extended
testing is required to adequately capture
THC variability over time.
(iii) If your source has an in-line kiln/
raw mill you must use the fraction of
time the raw mill is on and the fraction
of time that the raw mill is off and
calculate this limit as a weighted
average of the THC levels measured
during raw mill on and raw mill off
testing.
(iv) If your organic HAP emissions are
below 75 percent of the organic HAP
standard and you determine your
operating limit with paragraph
(b)(7)(vii) of this section your THC
CEMS must be calibrated and operated
on a measurement scale no greater than
180 ppmvw, as carbon, or 60 ppmvw as
propane.
(v) Your THC CEMS measurement
scale must be capable of reading THC
concentrations from zero to a level
equivalent to two times your highest
THC emissions average determined
during your performance test, including
mill on or mill off operation. Note: This
may require the use of a dual range
instrument to meet this requirement and
paragraph (b)(7)(iv) of this section.
(vi) Determine your operating limit as
specified in paragraphs (a)(7)(vii) and
(viii) of this section. If your organic HAP
performance test demonstrates your
average organic HAP emission levels are
below 75 percent of your emission limit
(9 ppmv) you will use the average THC
value recorded during the organic HAP
performance test, and the average total
organic HAP result of your performance
test to establish your operating limit. If
your organic HAP compliance test
results demonstrate your average
organic HAP emission levels are at or
above 75 percent of your emission limit,
your operating limit is established as the
average THC value recorded during the
organic HAP performance test. You
must establish a new operating limit
after each performance test. You must
repeat the performance test no later than
30 months following your last
performance test and reassess and adjust
the site-specific operating limit in
accordance with the results of the
performance test.
(vii) If the average organic HAP
results for your three Method 18 and/or
Method 320 performance test runs are
below 75 percent of your organic HAP
emission limit, you must calculate an
operating limit by establishing a
relationship of THC CEMS signal to the
organic HAP concentration using the
average THC CEMS value corresponding
to the three organic HAP compliance
test runs and the average organic HAP
total concentration from the Method 18
and/or Method 320 performance test
runs with the procedures in
(a)(7)(vii)(A) and (B) of this section.
(A) Determine the THC CEMS average
values in ppmvw, and the average of
your corresponding three total organic
HAP compliance test runs, using
Equation 12.
Yi= The sum of organic HAP concentrations
for test runs i. and
n = The number of data points.
concentration from your three Method
18 and/or Method 320 compliance tests
to determine the operating limit. Use
equation 13 to determine your operating
limit in units of ppmvw THC, as
propane.
mstockstill on DSK4VPTVN1PROD with RULES2
(7) Total Organic HAP Emissions
Tests. Instead of conducting the
performance test specified in paragraph
(a)(4) of this section, you may conduct
a performance test to determine
emissions of total organic HAP by
following the procedures in paragraphs
(a)(7)(i) through (v) of this section.
(i) Use Method 320 of appendix A to
this part, Method 18 of Appendix A of
part 60, ASTM D6348–03 or a
combination to determine emissions of
total organic HAP. Each performance
test must consist of three separate runs
under the conditions that exist when the
affected source is operating at the
representative performance conditions
in accordance with § 63.7(e). Each run
must be conducted for at least 1 hour.
(ii) At the same time that you are
conducting the performance test for
total organic HAP, you must also
determine a site-specific THC emissions
limit by operating a THC CEMS in
accordance with the requirements of
§ 63.1350(j). The duration of the
performance test must be at least 3
hours and the average THC
concentration (as calculated from the 1minute averages) during the 3-hour test
must be calculated. You must establish
your THC operating limit and determine
compliance with it according to
Where:
¯
x = The THC CEMS average values in
ppmvw.
Xi= The THC CEMS data points for all three
runs i.
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(B) You must use your three run
average THC CEMS value, and your
three run average organic HAP
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E:\FR\FM\12FER2.SGM
12FER2
ER12FE13.018
operating limit will apply only for
demonstrating HCl compliance.
(iv) If kiln gases are diverted through
an alkali bypass or to a coal mill and
ER12FE13.016 ER12FE13.017
requirements of § 63.1350(l)(3). You
must establish an SO2 operating limit
equal to the highest 1 hour average
recorded during the HCl stack test. This
Federal Register / Vol. 78, No. 29 / Tuesday, February 12, 2013 / Rules and Regulations
Where:
Tl = The 30-day operating limit for your THC
CEMS, ppmvw.
Y1 = The average organic HAP concentration
from Eq. 12, ppmv.
X1 = The average THC CEMS concentration
from Eq. 12, ppmvw.
10047
Where:
X1 = The THC CEMS data points for all runs
i.
Y1 = The organic HAP total value for runs
i.
n = The number of data points.
Th = Your site specific operating limit, in
ppmvw THC.
the fraction of time the raw mill is on
and the fraction of time that the raw
mill is off, calculate this limit as a
weighted average of the THC levels
measured during raw mill on and raw
mill off compliance testing with
Equation 15.
Where:
R = Operating limit as THC, ppmvw.
y = Average THC CEMS value during mill on
operations, ppmvw.
t = Percentage of operating time with mill on.
x = Average THC CEMS value during mill off
operations, ppmvw.
(1-t) = Percentage of operating time with mill
off.
(x) To determine continuous
compliance with the THC operating
limit, you must record the THC CEMS
output data for all periods when the
process is operating and the THC CEMS
is not out-of-control. You must
demonstrate continuous compliance by
using all quality-assured hourly average
data collected by the THC CEMS for all
operating hours to calculate the
arithmetic average operating parameter
in units of the operating limit (ppmvw)
on a 30 operating day rolling average
basis, updated at the end of each new
kiln operating day. Use Equation 16 to
determine the 30 kiln operating day
average.
Where:
Hpvi = The hourly parameter value for hour
i, ppmvw.
n = The number of valid hourly parameter
values collected over 30 kiln operating
days.
collect a minimum target sample
equivalent to three times the method
detection limit. Calculate the average of
the results from three runs to determine
compliance.
(xii) If the THC level exceeds by 10
percent or more your site-specific THC
emissions limit, you must
(A) As soon as possible but no later
than 30 days after the exceedance,
conduct an inspection and take
corrective action to return the THC
CEMS measurements to within the
established value; and
(B) Within 90 days of the exceedance
or at the time of the annual compliance
test, whichever comes first, conduct
another performance test to determine
compliance with the organic HAP limit
and to verify or re-establish your sitespecific THC emissions limit.
(8) HCl Emissions Tests with SO2
Monitoring. If you choose to monitor
SO2 emissions using a CEMS to
demonstrate HCl compliance, follow the
procedures in (b)(8)(i) through (ix) of
this section and in accordance with the
requirements of § 63.1350(l)(3). You
must establish an SO2 operating limit
equal to the average of the SO2
emissions recorded during the HCl stack
test. This operating limit will apply only
for demonstrating HCl compliance.
(i) Use Method 321 of appendix A to
this part to determine emissions of HCl.
Each performance test must consist of
three separate runs under the conditions
that exist when the affected source is
operating at the representative
performance conditions in accordance
with § 63.7(e). Each run must be
conducted for at least one hour.
(ii) At the same time that you are
conducting the performance test for
HCl, you must also determine a sitespecific SO2 emissions limit by
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(viii) If the average of your three
organic HAP performance test runs is at
(xi) Use EPA Method 18 or Method
320 of appendix A to part 60 of this
chapter to determine organic HAP
emissions. For each performance test,
conduct at least three separate runs
under the conditions that exist when the
affected source is operating at the
highest load or capacity level reasonably
expected to occur. If your source has an
in-line kiln/raw mill you must conduct
three separate test runs with the raw
mill on, and three separate runs under
the conditions that exist when the
affected source is operating at the
highest load or capacity level reasonably
expected to occur with the mill off.
Conduct each Method 18 test run to
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(ix) If your kiln has an inline kiln/raw
mill, you must conduct separate
performance tests while the raw mill is
operating (‘‘mill on’’) and while the raw
mill is not operating (‘‘mill off’’). Using
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ER12FE13.021
value is below your current operating
limit, you may opt to retain your current
operating limit, but you must still
submit all performance test and THC
CEMS data according to the reporting
requirements in paragraph (d)(1) of this
section.
ER12FE13.019 ER12FE13.020
or above 75 percent of your organic HAP
emission limit, you must determine
your operating limit using Equation 14
by averaging the THC CEMS output
values corresponding to your three
organic HAP performance test runs that
demonstrate compliance with the
emission limit. If your new THC CEMS
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(vi) If your kiln has an inline kiln/raw
mill, you must conduct separate
performance tests while the raw mill is
operating (‘‘mill on’’) and while the raw
mill is not operating (‘‘mill off’’). Using
the fraction of time the raw mill is on
and the fraction of time that the raw
mill is off, calculate this limit as a
weighted average of the THC levels
measured during raw mill on and raw
mill off compliance testing with
Equation 17.
(vii) To determine continuous
compliance with the SO2 operating
limit, you must record the SO2 CEMS
output data for all periods when the
process is operating and the SO2 CEMS
is not out-of-control. You must
demonstrate continuous compliance by
using all quality-assured hourly average
data collected by the SO2 CEMS for all
operating hours to calculate the
arithmetic average operating parameter
in units of the operating limit (ppmvw)
on a 30 operating day rolling average
basis, updated at the end of each new
kiln operating day. Use Equation 18 to
determine the 30 kiln operating day
average.
Where:
Hpvi = The hourly parameter value for hour
i, ppmvw.
n = The number of valid hourly parameter
values collected over 30 kiln operating
days.
(B) Within 90 days of the exceedance
or at the time of the annual compliance
test, whichever comes first, conduct
another performance test to determine
compliance with the HCl limit and to
verify or re-establish your site-specific
SO2 emissions limit.
(c) Performance Test Frequency.
Except as provided in § 63.1348(b),
performance tests are required at regular
intervals for affected sources that are
subject to a dioxin, organic HAP or HCl
emissions limit and must be repeated
every 30 months except for pollutants
where that specific pollutant is
monitored using CEMS. Tests for PM are
repeated every 12 months.
(d) Performance Test Reporting
Requirements. (1) You must submit the
information specified in paragraphs
(d)(1) and (2) of this section no later
than 60 days following the initial
performance test. All reports must be
signed by a responsible official.
*
*
*
*
*
(ii) The values for the site-specific
operating limits or parameters
established pursuant to paragraphs
(b)(1), (3), (6), and (7) of this section, as
applicable, and a description, including
sample calculations, of how the
operating parameters were established
during the initial performance test.
(2) As of December 31, 2011 and
within 60 days after the date of
completing each performance
evaluation or test, as defined in § 63.2,
conducted to demonstrate compliance
with any standard covered by this
subpart, you must submit the relative
accuracy test audit data and
performance test data, except opacity
data, to the EPA by successfully
submitting the data electronically to the
EPA’s Central Data Exchange (CDX) by
using the Electronic Reporting
Tool(ERT) (see https://www.epa.gov/ttn/
chief/ert/ert_tool.html/).
(e) Conditions of performance tests.
Conduct performance tests under such
conditions as the Administrator
specifies to the owner or operator based
on representative performance of the
affected source for the period being
tested. Upon request, you must make
available to the Administrator such
records as may be necessary to
determine the conditions of
performance tests.
■ 18. Section 63.1350 is amended by:
■ a. Revising paragraphs (a) through (d);
■ b. Revising paragraph (f) introductory
text;
(viii) Use EPA Method 321 of
appendix A to part 60 of this chapter to
determine HCl emissions. For each
performance test, conduct at least three
separate runs under the conditions that
exist when the affected source is
operating at the highest load or capacity
level reasonably expected to occur. If
your source has an in-line kiln/raw mill
you must conduct three separate test
runs with the raw mill on, and three
separate runs under the conditions that
exist when the affected source is
operating at the highest load or capacity
level reasonably expected to occur with
the mill off.
(ix) If the SO2 level exceeds by 10
percent or more your site-specific SO2
emissions limit, you must
(A) As soon as possible but no later
than 30 days after the exceedance,
conduct an inspection and take
corrective action to return the SO2
CEMS measurements to within the
established value. and
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ER12FE13.022 ER12FE13.023
time the raw mill is on and the fraction
of time that the raw mill is off and
calculate this limit as a weighted
average of the SO2 levels measured
during raw mill on and raw mill off
testing.
(iv) Your SO2 CEMS must be
calibrated and operated according to the
requirements of § 60.63(f).
(v) Your SO2 CEMS measurement
scale must be capable of reading SO2
concentrations consistent with the
requirements of § 60.63(f), including
mill on or mill off operation.
Where:
R = Operating limit as SO2, ppmvw.
y = Average SO2 CEMS value during mill on
operations, ppmvw.
t = Percentage of operating time with mill on,
expressed as a decimal.
x = Average SO2 CEMS value during mill off
operations, ppmvw.
t¥1 = Percentage of operating time with mill
off, expressed as a decimal.
mstockstill on DSK4VPTVN1PROD with RULES2
operating an SO2 CEMS in accordance
with the requirements of § 63.1350(l).
The duration of the performance test
must be three hours and the average SO2
concentration (as calculated from the
1-minute averages) during the 3-hour
test must be calculated. You must
establish your SO2 operating limit and
determine compliance with it according
to paragraphs (b)(8)(vii) and (viii)of this
section.
(iii) If your source has an in-line kiln/
raw mill you must use the fraction of
Federal Register / Vol. 78, No. 29 / Tuesday, February 12, 2013 / Rules and Regulations
c. Revising paragraphs (f)(1)(iv)
through (f)(1)(vi);
■ d. Revising paragraphs (f)(2)(i) and
(f)(2)(iii);
■ e. Revising paragraphs (f)(3) and (f)(4);
■ f. Revising paragraph (g)(1)
introductory text;
■ g. Revising paragraphs (g)(2) and
(g)(4);
■ h. Revising paragraph (h)(1)(ii);
■ i. Revising paragraphs (i)(1) and (i)(2);
■ j. Revising paragraph (k);
■ k. Revising paragraph (l);
■ l. Revising paragraph (m) introductory
text;
■ m. Revising paragraphs (m)(3) and
(m)(7)(i);
■ n. Revising introductory text for
paragraphs (m)(9) and (m) (10);
■ o. Revising paragraph (m)(10)(i)
through (m)(10)(vii), and paragraph
(m)(11)(v);
■ p. Revising introductory text for
paragraphs (n), (o), and (p);
■ q. Removing and reserving paragraph
(n)(3); and
■ r. Revising introductory text for
paragraphs (p)(1), (p)(2), and (p)(5).
The revisions and additions read as
follows:
■
mstockstill on DSK4VPTVN1PROD with RULES2
§ 63.1350
Monitoring requirements.
(a)(1) Following the compliance date,
the owner or operator must demonstrate
compliance with this subpart on a
continuous basis by meeting the
requirements of this section.
(2) All continuous monitoring data for
periods of startup and shutdown must
be compiled and averaged separately
from data gathered during other
operating periods.
(3) For each existing unit that is
equipped with a CMS, maintain the
average emissions or the operating
parameter values within the operating
parameter limits established through
performance tests.
(4) Any instance where the owner or
operator fails to comply with the
continuous monitoring requirements of
this section is a violation.
(b) PM monitoring requirements. (1)(i)
PM CPMS. You will use a PM CPMS to
establish a site-specific operating limit
corresponding to the results of the
performance test demonstrating
compliance with the PM limit. You will
conduct your performance test using
Method 5 or Method 5I at appendix A–
3 to part 60 of this chapter. You will use
the PM CPMS to demonstrate
continuous compliance with this
operating limit. You must repeat the
performance test annually and reassess
and adjust the site-specific operating
limit in accordance with the results of
the performance test using the
procedures in § 63.1349(b)(1) (i) through
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(vi) of this subpart. You must also repeat
the test if you change the analytical
range of the instrument, or if you
replace the instrument itself or any
principle analytical component of the
instrument that would alter the
relationship of output signal to in-stack
PM concentration.
(ii) To determine continuous
compliance, you must use the PM CPMS
output data for all periods when the
process is operating and the PM CPMS
is not out-of-control. You must
demonstrate continuous compliance by
using all quality-assured hourly average
data collected by the PM CPMS for all
operating hours to calculate the
arithmetic average operating parameter
in units of the operating limit
(milliamps) on a 30 operating day
rolling average basis, updated at the end
of each new kiln operating day.
(iii) For any exceedance of the 30
process operating day PM CPMS average
value from the established operating
parameter limit, you must:
(A) Within 48 hours of the
exceedance, visually inspect the APCD;
(B) If inspection of the APCD
identifies the cause of the exceedance,
take corrective action as soon as
possible and return the PM CPMS
measurement to within the established
value; and
(C) Within 30 days of the exceedance
or at the time of the annual compliance
test, whichever comes first, conduct a
PM emissions compliance test to
determine compliance with the PM
emissions limit and to verify or reestablish the PM CPMS operating limit
within 45 days. You are not required to
conduct additional testing for any
exceedances that occur between the
time of the original exceedance and the
PM emissions compliance test required
under this paragraph.
(iv) PM CPMS exceedances leading to
more than four required performance
tests in a 12-month process operating
period (rolling monthly) constitute a
presumptive violation of this subpart.
(2) [Reserved]
(c) [Reserved]
(d) Clinker production monitoring
requirements. In order to determine
clinker production, you must:
(1) Determine hourly clinker
production by one of two methods:
(i) Install, calibrate, maintain, and
operate a permanent weigh scale system
to measure and record weight rates in
tons-mass per hour of the amount of
clinker produced. The system of
measuring hourly clinker production
must be maintained within ±5 percent
accuracy, or
(ii) Install, calibrate, maintain, and
operate a permanent weigh scale system
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10049
to measure and record weight rates in
tons-mass per hour of the amount of
feed to the kiln. The system of
measuring feed must be maintained
within ±5 percent accuracy. Calculate
your hourly clinker production rate
using a kiln-specific feed to clinker ratio
based on reconciled clinker production
determined for accounting purposes and
recorded feed rates. Update this ratio
monthly. Note that if this ratio changes
at clinker reconciliation, you must use
the new ratio going forward, but you do
not have to retroactively change clinker
production rates previously estimated.
(iii) [Reserved]
(2) Determine, record, and maintain a
record of the accuracy of the system of
measuring hourly clinker production (or
feed mass flow if applicable) before
initial use (for new sources) or by the
effective compliance date of this rule
(for existing sources). During each
quarter of source operation, you must
determine, record, and maintain a
record of the ongoing accuracy of the
system of measuring hourly clinker
production (or feed mass flow).
(3) If you measure clinker production
directly, record the daily clinker
production rates; if you measure the
kiln feed rates and calculate clinker
production, record the hourly kiln feed
and clinker production rates.
(4) Develop an emissions monitoring
plan in accordance with paragraphs
(p)(1) through (p)(4) of this section.
*
*
*
*
*
(f) Opacity Monitoring Requirements.
If you are subject to a limitation on
opacity under § 63.1345, you must
conduct required opacity monitoring in
accordance with the provisions of
paragraphs (f)(1)(i) through (vii) of this
section and in accordance with your
monitoring plan developed under
§ 63.1350(p). You must also develop an
opacity monitoring plan in accordance
with paragraphs (p)(1) through (4) and
paragraph (o)(5), if applicable, of this
section.
(1) * * *
(iv) If visible emissions are observed
during any Method 22 performance test,
of appendix A–7 to part 60 of this
chapter, you must conduct 30 minutes
of opacity observations, recorded at 15second intervals, in accordance with
Method 9 of appendix A–4 to part 60 of
this chapter. The Method 9 performance
test, of appendix A–4 to part 60 of this
chapter, must begin within 1 hour of
any observation of visible emissions.
(v) Any totally enclosed conveying
system transfer point, regardless of the
location of the transfer point is not
required to conduct Method 22 visible
emissions monitoring under this
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paragraph. The enclosures for these
transfer points must be operated and
maintained as total enclosures on a
continuing basis in accordance with the
facility operations and maintenance
plan.
(vi) If any partially enclosed or
unenclosed conveying system transfer
point is located in a building, you must
conduct a Method 22 performance test,
of appendix A–7 to part 60 of this
chapter, according to the requirements
of paragraphs (f)(1)(i) through (iv) of this
section for each such conveying system
transfer point located within the
building, or for the building itself,
according to paragraph (f)(1)(vii) of this
section.
*
*
*
*
*
(2)(i) For a raw mill or finish mill, you
must monitor opacity by conducting
daily visible emissions observations of
the mill sweep and air separator PM
control devices (PMCD) of these affected
sources in accordance with the
procedures of Method 22 of appendix
A–7 to part 60 of this chapter. The
duration of the Method 22 performance
test must be 6 minutes.
*
*
*
*
*
(iii) If visible emissions are observed
during the follow-up Method 22
performance test required by paragraph
(f)(2)(ii) of this section from any stack
from which visible emissions were
observed during the previous Method 22
performance test required by paragraph
(f)(2)(i) of the section, you must then
conduct an opacity test of each stack
from which emissions were observed
during the follow up Method 22
performance test in accordance with
Method 9 of appendix A–4 to part 60 of
this chapter. The duration of the
Method 9 test must be 30 minutes.
(3) If visible emissions are observed
during any Method 22 visible emissions
test conducted under paragraphs (f)(1)
or (2) of this section, you must initiate,
within one-hour, the corrective actions
specified in your operation and
maintenance plan as required in
§ 63.1347.
(4) The requirements under paragraph
(f)(2) of this section to conduct daily
Method 22 testing do not apply to any
specific raw mill or finish mill equipped
with a COMS or BLDS.
(i) If the owner or operator chooses to
install a COMS in lieu of conducting the
daily visible emissions testing required
under paragraph (f)(2) of this section,
then the COMS must be installed at the
outlet of the PM control device of the
raw mill or finish mill and the COMS
must be installed, maintained,
calibrated, and operated as required by
the general provisions in subpart A of
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this part and according to PS–1 of
appendix B to part 60 of this chapter.
(ii) If you choose to install a BLDS in
lieu of conducting the daily visible
emissions testing required under
paragraph (f)(2) of this section, the
requirements in paragraphs (m)(1)
through (m)(4), (m)(10) and (m)(11) of
this section apply.
(g) * * *
(1) You must install, calibrate,
maintain, and continuously operate a
CMS to record the temperature of the
exhaust gases from the kiln and alkali
bypass, if applicable, at the inlet to, or
upstream of, the kiln and/or alkali
bypass PMCDs.
*
*
*
*
*
(2) You must monitor and
continuously record the temperature of
the exhaust gases from the kiln and
alkali bypass, if applicable, at the inlet
to the kiln and/or alkali bypass PMCD.
*
*
*
*
*
(4) Calculate the rolling three-hour
average temperature using the average of
180 successive one-minute average
temperatures. See § 63.1349(b)(3).
*
*
*
*
*
(h) * * *
(1) * * *
(ii) Each hour, calculate the threehour rolling average activated carbon
injection rate for the previous three
hours of process operation. See
§ 63.1349(b)(3).
*
*
*
*
*
(i) * * *
(1) You must install, operate, and
maintain a THC continuous emission
monitoring system in accordance with
Performance Specification 8A of
appendix B to part 60 of this chapter
and comply with all of the requirements
for continuous monitoring systems
found in the general provisions, subpart
A of this part. The owner or operator
must operate and maintain each CEMS
according to the quality assurance
requirements in Procedure 1 of
appendix F in part 60 of this chapter.
(2) Performance tests on alkali bypass
and coal mill stacks must be conducted
using Method 25A in appendix A to 40
CFR part 60 and repeated annually.
*
*
*
*
*
(k) Mercury Monitoring Requirements.
If you have a kiln subject to an
emissions limitation on mercury
emissions, you must install and operate
a mercury continuous emissions
monitoring system (Hg CEMS) in
accordance with Performance
Specification 12A (PS 12A) of appendix
B to part 60 of this chapter or an
integrated sorbent trap monitoring
system in accordance with Performance
Specification 12B (PS 12B) of appendix
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B to part 60 of this chapter. You must
monitor mercury continuously
according to paragraphs (k)(1) through
(5) of this section. You must also
develop an emissions monitoring plan
in accordance with paragraphs (p)(1)
through (4) of this section.
(1) You must use a span value for any
Hg CEMS that represents the mercury
concentration corresponding to
approximately two times the emissions
standard and may be rounded up to the
nearest multiple of 5 mg/m3 of total
mercury or higher level if necessary to
include Hg concentrations which may
occur (excluding concentrations during
in-line raw ‘‘mill off’’ operation). As
specified in PS 12A, Section 6.1.1, the
data recorder output range must include
the full range of expected Hg
concentration values which would
include those expected during ‘‘mill
off’’ conditions. Engineering judgments
made and calculations used to
determine the corresponding span
concentration from the emission
standard shall be documented in the
site-specific monitoring plan and
associated records.
(2) In order to quality assure data
measured above the span value, you
must use one of the two options in
paragraphs (k)(2)(i) and (ii) of this
section.
(i) Include a second span that
encompasses the Hg emission
concentrations expected to be
encountered during ‘‘mill off’’
conditions. This second span may be
rounded to a multiple of 5 mg/m3 of total
mercury. The requirements of PS 12A,
shall be followed for this second span
with the exception that a RATA with
the mill off is not required.
(ii) Quality assure any data above the
span value established in paragraph
(k)(1) of this section using the following
procedure. Any time two consecutive
one-hour average measured
concentration of Hg exceeds the span
value you must, within 24 hours before
or after, introduce a higher, ‘‘above
span’’ Hg reference gas standard to the
Hg CEMS. The ‘‘above span’’ reference
gas must meet the requirements of PS
12A, Section 7.1, must be of a
concentration level between 50 and 150
percent of the highest hourly
concentration measured during the
period of measurements above span,
and must be introduced at the probe.
Record and report the results of this
procedure as you would for a daily
calibration. The ‘‘above span’’
calibration is successful if the value
measured by the Hg CEMS is within 20
percent of the certified value of the
reference gas. If the value measured by
the Hg CEMS exceeds 20 percent of the
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10051
the span during the 24-hour period
preceding or following the ‘‘above span’’
calibration for reporting based on the Hg
CEMS response to the reference gas as
shown in equation 19:
Only one ‘above span’ calibration is
needed per 24 hour period.
(3) You must operate and maintain
each Hg CEMS or an integrated sorbent
trap monitoring system according to the
quality assurance requirements in
Procedure 5 of appendix F to part 60 of
this chapter. During the RATA of
integrated sorbent trap monitoring
systems required under Procedure 5,
you may apply the appropriate
exception for sorbent trap section 2
breakthrough in (k)(3)(i) through (iv) of
this section:
(i) For stack Hg concentrations >1 mg/
dscm, ≤10% of section 1 mass;
(ii) For stack Hg concentrations ≤1 mg/
dscm and >0.5 mg/dscm, ≤20% of
section 1 mass;
(iii) For stack Hg concentrations ≤0.5
mg/dscm and >0.1 mg/dscm, ≤50% of
section 1 mass; and
(iv) For stack Hg concentrations ≤0.1
mg/dscm, no breakthrough criterion
assuming all other QA/QC
specifications are met.
(4) Relative accuracy testing of
mercury monitoring systems under PS
12A, PS 12B, or Procedure 5 must be
conducted at normal operating
conditions. If a facility has an inline raw
mill, the testing must occur with the
raw mill on.
(5) If you use a Hg CEMS or an
integrated sorbent trap monitoring
system, you must install, operate,
calibrate, and maintain an instrument
for continuously measuring and
recording the exhaust gas flow rate to
the atmosphere according to the
requirements in paragraphs (n)(1)
through (10) of this section. If kiln gases
are diverted through an alkali bypass or
to a coal mill and exhausted through
separate stacks, you must account for
the mercury emitted from those stacks
by following the procedures in (k)(5)(i)
through (iv) of this section:
(i) Develop a mercury hourly mass
emissions rate by conducting annual
performance tests using Method 29, or
Method 30B, to measure the
concentration of mercury in the gases
exhausted from the alkali bypass and
coal mill.
(ii) On a continuous basis, determine
the mass emissions of mercury in lb/hr
from the alkali bypass and coal mill
exhausts by using the mercury hourly
emissions rate, the exhaust gas flow rate
and hourly mercury emission rate to
calculate hourly mercury emissions in
lb/hr.
(iii) Sum the hourly mercury
emissions from the kiln, alkali bypass
and coal mill to determine total mercury
emissions. Using hourly clinker
production, calculate the hourly
emissions rate in pounds per ton of
clinker to determine your 30 day rolling
average.
(iv) If mercury emissions from the
coal mill are below the method
detection limit for two consecutive
annual performance tests, you may
reduce the frequency of the performance
tests of coal mills to once every 30
months. If the measured mercury
concentration exceeds the method
detection limit, you must revert to
testing annually until two consecutive
annual tests are below the method
detection limit.
(6) If you operate an integrated
sorbent trap monitoring system
conforming to PS 12B, you may use a
monitoring period at least 24 hours but
no longer than 168 hours in length. You
should use a monitoring period that is
a multiple of 24 hours (except during
relative accuracy testing as allowed in
PS 12B).
(l) HCl Monitoring Requirements. If
you are subject to an emissions
limitation on HCl emissions in
§ 63.1343, you must monitor HCl
emissions continuously according to
paragraph (l)(1) or (2) and paragraphs
(m)(1) through (4) of this section or, if
your kiln is controlled using a wet or
dry scrubber or tray tower, you
alternatively may parametrically
monitor SO2 emissions continuously
according to paragraph (l)(3) of this
section. You must also develop an
emissions monitoring plan in
accordance with paragraphs (p)(1)
through (4) of this section.
(1) If you monitor compliance with
the HCl emissions limit by operating an
HCl CEMS, you must do so in
accordance with Performance
Specification 15 (PS 15) of appendix B
to part 60 of this chapter, or, upon
promulgation, in accordance with any
other performance specification for HCl
CEMS in appendix B to part 60 of this
chapter. You must operate, maintain,
and quality assure a HCl CEMS installed
and certified under PS 15 according to
the quality assurance requirements in
Procedure 1 of appendix F to part 60 of
this chapter except that the Relative
Accuracy Test Audit requirements of
Procedure 1 must be replaced with the
validation requirements and criteria of
sections 11.1.1 and 12.0 of PS 15. If you
install and operate an HCl CEMS in
accordance with any other performance
specification for HCl CEMS in appendix
B to part 60 of this chapter, you must
operate, maintain and quality assure the
HCl CEMS using the procedure of
appendix F to part 60 of this chapter
applicable to the performance
specification. You must use Method 321
of appendix A to part 63 of this chapter
as the reference test method for
conducting relative accuracy testing.
The span value and calibration
requirements in paragraphs (l)(1)(i) and
(ii) of this section apply to HCl CEMS
other than those installed and certified
under PS 15.
(i) You must use a span value for any
HCl CEMS that represents the intended
upper limit of the HCl concentration
measurement range during normal
inline raw ‘‘mill on’’ operation. The
span value should be a concentration
equivalent to approximately two times
the emissions standard and it may be
rounded to the nearest multiple of 5
ppm of HCl. The HCl CEMS data
recorder output range must include the
full range of expected HCl concentration
values which would include those
expected during ‘‘mill off’’ conditions.
Engineering judgments made and
calculations used to determine the
corresponding span concentration from
the emission standard shall be
documented in the site-specific
monitoring plan and associated records.
(ii) In order to quality assure data
measured above the span value, you
must use one of the two options in
paragraphs (l)(1)(ii)(A) and (B) of this
section.
(A) Include a second span that
encompasses the HCl emission
concentrations expected to be
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certified value of the reference gas, then
you must normalize the one-hour
average stack gas values measured above
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meet the requirements of the applicable
performance specification and be of a
concentration level between 50 and 100
percent of the highest hourly
concentration measured during the
period of measurements above span,
and must be introduced at the probe.
Record and report the results of this
procedure as you would for a daily
calibration. The ‘above span’ calibration
is successful if the value measured by
the HCl CEMS is within 20 percent of
the certified value of the reference gas.
If the value measured by the HCl CEMS
is not within 20 percent of the certified
value of the reference gas, then you
must normalize the stack gas values
measured above span as described in
paragraph (l)(1)(ii)(C) below. If the
‘above span’ calibration is conducted
during the period when measured
emissions are above span and there is a
failure to collect the required minimum
number of data points in an hour due to
the calibration duration, then you must
determine the emissions average for that
missed hour as the average of hourly
averages for the hour preceding the
missed hour and the hour following the
missed hour.
(C) In the event that the ‘above span’
calibration is not successful (i.e., the
HCl CEMS measured value is not within
20 percent of the certified value of the
reference gas), then you must normalize
the one-hour average stack gas values
measured above the span during the 24hour period preceding or following the
‘above span’ calibration for reporting
based on the HCl CEMS response to the
reference gas as shown in Equation 20:
Only one ‘above span’ calibration is
needed per 24-hour period.
(2) Install, operate, and maintain a
CMS to monitor wet scrubber or tray
tower parameters, as specified in
paragraphs (m)(5) and (7) of this section,
and dry scrubber, as specified in
paragraph (m)(9) of this section.
(3) If the source is equipped with a
wet or dry scrubber or tray tower, and
you choose to monitor SO2 emissions,
monitor SO2 emissions continuously
according to the requirements of
§ 60.63(e) through (f) of part 60 subpart
F of this chapter. If SO2 levels increase
above the 30-day rolling average SO2
operating limit established during your
performance test, you must:
(i) As soon as possible but no later
than 48 hours after you exceed the
established SO2 value conduct an
inspection and take corrective action to
return the SO2 emissions to within the
operating limit; and
(ii) Within 60 days of the exceedance
or at the time of the next compliance
test, whichever comes first, conduct an
HCl emissions compliance test to
determine compliance with the HCl
emissions limit and to verify or reestablish the SO2 CEMS operating limit.
(m) Parameter Monitoring
Requirements. If you have an operating
limit that requires the use of a CMS, you
must install, operate, and maintain each
continuous parameter monitoring
system (CPMS) according to the
procedures in paragraphs (m)(1) through
(4) of this section by the compliance
date specified in § 63.1351. You must
also meet the applicable specific
parameter monitoring requirements in
paragraphs (m)(5) through (11) that are
applicable to you.
*
*
*
*
*
(3) Determine the 1-hour block
average of all recorded readings.
*
*
*
*
*
(7) * * *
(i) Locate the pH sensor in a position
that provides a representative
measurement of wet scrubber or tray
tower effluent pH.
*
*
*
*
*
(9) Mass Flow Rate (for Sorbent
Injection) Monitoring Requirements. If
you have an operating limit that
requires the use of equipment to
monitor sorbent injection rate (e.g.,
weigh belt, weigh hopper, or hopper
flow measurement device), you must
meet the requirements in paragraphs
(m)(9)(i) through (iii) of this section.
These requirements also apply to the
sorbent injection equipment of a dry
scrubber.
*
*
*
*
*
(10) Bag leak detection monitoring
requirements. If you elect to use a fabric
filter bag leak detection system to
comply with the requirements of this
subpart, you must install, calibrate,
maintain, and continuously operate a
BLDS as specified in paragraphs
(m)(10)(i) through (viii) of this section.
(i) You must install and operate a
BLDS for each exhaust stack of the
fabric filter.
(ii) Each BLDS must be installed,
operated, calibrated, and maintained in
a manner consistent with the
manufacturer’s written specifications
and recommendations and in
accordance with the guidance provided
in EPA–454/R–98–015, September 1997.
(iii) The BLDS must be certified by
the manufacturer to be capable of
detecting PM emissions at
concentrations of 10 or fewer milligrams
per actual cubic meter.
(iv) The BLDS sensor must provide
output of relative or absolute PM
loadings.
(v) The BLDS must be equipped with
a device to continuously record the
output signal from the sensor.
(vi) The BLDS must be equipped with
an alarm system that will alert an
operator automatically when an increase
in relative PM emissions over a preset
level is detected. The alarm must be
located such that the alert is detected
and recognized easily by an operator.
(vii) For positive pressure fabric filter
systems that do not duct all
compartments of cells to a common
stack, a BLDS must be installed in each
baghouse compartment or cell.
*
*
*
*
*
(11) * * *
(v) Cleaning the BLDS probe or
otherwise repairing the BLDS; or
*
*
*
*
*
(n) Continuous Flow Rate Monitoring
System. You must install, operate,
calibrate, and maintain instruments,
according to the requirements in
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encountered during ‘‘mill off’’
conditions. This second span may be
rounded to a multiple of
5 mg/m3 of total HCl. The requirements
of the appropriate HCl monitor
performance specification, shall be
followed for this second span with the
exception that a RATA with the mill off
is not required.
(B) Quality assure any data above the
span value established in paragraph
(1)(1)(i) of this section using the
following procedure. Any time the
average measured concentration of HCl
exceeds or is expected to exceed the
span value for greater than two hours
you must, within a period 24 hours
before or after the ‘above span’ period,
introduce a higher, ‘above span’ HCl
reference gas standard to the HCl CEMS.
The ‘above span’ reference gas must
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paragraphs (n)(1) through (10) of this
section, for continuously measuring and
recording the stack gas flow rate to
allow determination of the pollutant
mass emissions rate to the atmosphere
from sources subject to an emissions
limitation that has a pounds per ton of
clinker unit.
*
*
*
*
*
(o) Alternate Monitoring
Requirements Approval. You may
submit an application to the
Administrator for approval of alternate
monitoring requirements to demonstrate
compliance with the emission standards
of this subpart, except for emission
standards for THC, subject to the
provisions of paragraphs (o)(1) through
(6) of this section.
*
*
*
*
*
(p) Development and Submittal (Upon
Request) of Monitoring Plans. If you
demonstrate compliance with any
applicable emissions limit through
performance stack testing or other
emissions monitoring, you must
develop a site-specific monitoring plan
according to the requirements in
paragraphs (p)(1) through (4) of this
section. This requirement also applies to
you if you petition the EPA
Administrator for alternative monitoring
parameters under paragraph (o) of this
section and § 63.8(f). If you use a BLDS,
you must also meet the requirements
specified in paragraph (p)(5) of this
section.
(1) For each CMS required in this
section, you must develop, and submit
to the permitting authority for approval
upon request, a site-specific monitoring
plan that addresses paragraphs (p)(1)(i)
through (iii) of this section. You must
submit this site-specific monitoring
plan, if requested, at least 30 days before
your initial performance evaluation of
your CMS.
*
*
*
*
*
(2) In your site-specific monitoring
plan, you must also address paragraphs
(p)(2)(i) through (iii) of this section.
*
*
*
*
*
(5) BLDS Monitoring Plan. Each
monitoring plan must describe the items
in paragraphs (p)(5)(i) through (v) of this
section. At a minimum, you must retain
records related to the site-specific
monitoring plan and information
discussed in paragraphs (m)(1) through
(4), (m)(10) and (11) of this section for
a period of 5 years, with at least the first
2 years on-site;
*
*
*
*
*
19. Section 63.1351 is amended by
revising paragraphs (c) and (d) and
adding paragraph (e) to read as follows:
■
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§ 63.1351
Compliance dates.
*
*
*
*
*
(c) The compliance date for existing
sources for all the requirements that
became effective on February 12, 2013,
except for the open clinker pile
requirements will be September 9, 2015.
(d) The compliance date for new
sources is February 12, 2013, or startup,
whichever is later.
(e) The compliance date for existing
sources with the requirements for open
clinker storage piles in § 63.1343(c) is
February 12, 2014.
■ 20. Section 63.1352 is amended by
revising paragraph (b) to read as follows:
§ 63.1352
Additional test methods.
*
*
*
*
*
(b) Owners or operators conducting
tests to determine the rates of emission
of specific organic HAP from raw
material dryers, and kilns at Portland
cement manufacturing facilities, solely
for use in applicability determinations
under § 63.1340 of this subpart are
permitted to use Method 320 of
appendix A to this part, or Method 18
of appendix A to part 60 of this chapter.
■ 21. Section 63.1353 is amended by
adding paragraph (b)(6) to read as
follows:
§ 63.1353
Notification Requirements.
*
*
*
*
*
(b) * * *
(6) Within 48 hours of an exceedance
that triggers retesting to establish
compliance and new operating limits,
notify the appropriate permitting agency
of the planned performance tests. The
notification requirements of §§ 63.7(b)
and 63.9(e) do not apply to retesting
required for exceedances under this
subpart.
■ 22. Section 63.1354 is amended by:
■ a. Removing and reserving paragraphs
(b)(4) and (5);
■ b. Revising paragraph (b)(9)(vi);
■ c. Adding paragraph (b)(9)(vii); and
■ d. Revising paragraph (c).
The revisions read as follows:
§ 63.1354
Reporting requirements.
*
*
*
*
*
(b) * * *
(9) * * *
(vi) For each PM, HCl, Hg, and THC
CEMS or Hg sorbent trap monitoring
system, within 60 days after the
reporting periods, you must submit
reports to the EPA’s WebFIRE database
by using the Compliance and Emissions
Data Reporting Interface (CEDRI) that is
accessed through the EPA’s Central Data
Exchange (CDX) (www.epa.gov/cdx).
You must use the appropriate electronic
reporting form in CEDRI or provide an
alternate electronic file consistent with
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10053
the EPA’s reporting form output format.
For each reporting period, the reports
must include all of the calculated 30operating day rolling average values
derived from the CEMS or Hg sorbent
trap monitoring systems.
(vii) In response to each violation of
an emissions standard or established
operating parameter limit, the date,
duration and description of each
violation and the specific actions taken
for each violation including inspections,
corrective actions and repeat
performance tests and the results of
those actions.
*
*
*
*
*
(c) Reporting a failure to meet a
standard due to a malfunction. For each
failure to meet a standard or emissions
limit caused by a malfunction at an
affected source, you must report the
failure in the semi-annual compliance
report required by § 63.1354(b)(9). The
report must contain the date, time and
duration, and the cause of each event
(including unknown cause, if
applicable), and a sum of the number of
events in the reporting period. The
report must list for each event the
affected source or equipment, an
estimate of the volume of each regulated
pollutant emitted over the emission
limit for which the source failed to meet
a standard, and a description of the
method used to estimate the emissions.
The report must also include a
description of actions taken by an owner
or operator during a malfunction of an
affected source to minimize emissions
in accordance with § 63.1348(d),
including actions taken to correct a
malfunction.
■ 23. Section 63.1355 is amended by
revising paragraphs (f) and (g)(1) and
adding paragraph (h) to read as follows:
§ 63.1355
Recordkeeping Requirements.
*
*
*
*
*
(f) You must keep records of the date,
time and duration of each startup or
shutdown period for any affected source
that is subject to a standard during
startup or shutdown that differs from
the standard applicable at other times,
and the quantity of feed and fuel used
during the startup or shutdown period.
(g)(1) You must keep records of the
date, time and duration of each
malfunction that causes an affected
source to fail to meet an applicable
standard; if there was also a monitoring
malfunction, the date, time and duration
of the monitoring malfunction; the
record must list the affected source or
equipment, an estimate of the volume of
each regulated pollutant emitted over
the standard for which the source failed
to meet a standard, and a description of
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the method used to estimate the
emissions.
*
*
*
*
*
(h) For each exceedance from an
emissions standard or established
operating parameter limit, you must
keep records of the date, duration and
description of each exceedance and the
specific actions taken for each
exceedance including inspections,
corrective actions and repeat
performance tests and the results of
those actions.
§ 63.1356 Sources with multiple emissions
limit or monitoring requirements.
24. Section 63.1356 is revised to read
as follows:
§ 63.1357 Temporary, conditioned
exemption from particulate matter and
opacity standards.
■
If an affected facility subject to this
subpart has a different emissions limit
or requirement for the same pollutant
under another regulation in title 40 of
this chapter, the owner or operator of
the affected facility must comply with
the most stringent emissions limit or
requirement and is exempt from the less
stringent requirement.
■ 25. Section 63.1357 is amended by
revising paragraphs (a)(1) and (2) to read
as follows:
(a) * * *
(1) Any PM and opacity standards of
part 60 or part 63 of this chapter that are
applicable to cement kilns and clinker
coolers.
(2) Any permit or other emissions or
operating parameter or other limitation
on workplace practices that are
applicable to cement kilns and clinker
coolers to ensure compliance with any
PM and opacity standards of this part or
part 60 of this chapter.
*
*
*
*
*
26. Table 3 to Subpart LLL of Part 63
is revised by revising the entries for
63.6(e)(3), 63.7(b), and 63.9(e) to read as
follows:
■
TABLE 3—TO SUBPART LLL OF PART 63—APPLICABILITY OF GENERAL PROVISIONS
Citation
Requirement
Applies to
Subpart LLL
Explanation
*
63.6(e)(3) ..........
*
*
Startup, Shutdown Malfunction Plan
No ..............
*
*
*
*
Your operations and maintenance plan must address periods of startup
and shutdown. See § 63.1347(a)(1).
*
63.7(b) ..............
*
*
Notification period ............................
Yes ............
*
*
*
*
Except for repeat performance test caused by an exceedance. See
§ 63.1353(b)(6)
*
63.9(e) ..............
*
*
Notification of performance test ......
Yes ............
*
*
*
*
Except for repeat performance test caused by an exceedance. See
§ 63.1353(b)(6)
*
*
*
*
*
*
[FR Doc. 2012–31633 Filed 2–11–13; 8:45 am]
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*
Agencies
[Federal Register Volume 78, Number 29 (Tuesday, February 12, 2013)]
[Rules and Regulations]
[Pages 10005-10054]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2012-31633]
[[Page 10005]]
Vol. 78
Tuesday,
No. 29
February 12, 2013
Part II
Environmental Protection Agency
-----------------------------------------------------------------------
40 CFR Parts 60 and 63
National Emission Standards for Hazardous Air Pollutants for the
Portland Cement Manufacturing Industry and Standards of Performance for
Portland Cement Plants; Final Rule
Federal Register / Vol. 78 , No. 29 / Tuesday, February 12, 2013 /
Rules and Regulations
[[Page 10006]]
-----------------------------------------------------------------------
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Parts 60 and 63
[EPA-HQ-OAR-2011-0817; FRL-9758-6]
RIN 2060-AQ93
National Emission Standards for Hazardous Air Pollutants for the
Portland Cement Manufacturing Industry and Standards of Performance for
Portland Cement Plants
AGENCY: Environmental Protection Agency (EPA).
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: On July 18, 2012, the EPA proposed amendments to the National
Emission Standards for Hazardous Air Pollutants for the Portland Cement
Manufacturing Industry and the Standards of Performance for Portland
Cement Plants. This final action amends the national emission standards
for hazardous air pollutants for the Portland cement industry. The EPA
is also promulgating amendments with respect to issues on which it
granted reconsideration on May 17, 2011. In addition, the EPA is
amending the new source performance standard for particulate matter.
These amendments promote flexibility, reduce costs, ease compliance and
preserve health benefits. The amendments also address the remand of the
national emission standards for hazardous air pollutants for the
Portland cement industry by the United States Court of Appeals for the
District of Columbia Circuit on December 9, 2011. Finally, the EPA is
setting the date for compliance with the existing source national
emission standards for hazardous air pollutants to be September 9,
2015.
DATES: This final rule is effective on February 12, 2013. The EPA is
setting the compliance date for existing open clinker storage piles to
be February 12, 2014.
ADDRESSES: The EPA has established a docket for this action under
Docket ID No. EPA-HQ-OAR-2011-0817. All documents in the docket are
listed in the https://www.regulations.gov Web site. Although listed in
the index, some information is not publicly available, for example,
confidential business information or other information whose disclosure
is restricted by statute. Certain other material, such as copyrighted
material, will be publicly available only in hard copy. Publicly
available docket materials are available either electronically in
www.regulations.gov or in hard copy at the EPA Docket Center, EPA West
Building, Room 3334, 1301 Constitution Ave. NW., Washington, DC. The
Public Reading Room is open from 8:30 a.m. to 4:30 p.m., Monday through
Friday, excluding legal holidays. The telephone number for the Public
Reading Room is (202) 566-1744, and the telephone number for the Docket
Center is (202) 566-1742.
FOR FURTHER INFORMATION CONTACT: For questions about this final action,
contact Ms. Sharon Nizich, Office of Air Quality Planning and
Standards; Sector Policies and Programs Division, Minerals and
Manufacturing Group (D243-04); Environmental Protection Agency;
Research Triangle Park, NC 27111; telephone number: (919) 541-2825; fax
number: (919) 541-5450; email address: nizich.sharon@epa.gov. For
information about the applicability of the NESHAP or NSPS contact Mr.
Patrick Yellin, Monitoring, Assistance and Media Programs Division
(2227A), Office of Enforcement and Compliance Assurance, U.S.
Environmental Protection Agency, 1200 Pennsylvania Avenue, Washington,
DC 20460; telephone number (202) 654-2970; email address
yellin.patrick@epa.gov.
SUPPLEMENTARY INFORMATION:
Acronyms and Abbreviations. The following acronyms and
abbreviations are used in this document.
APCD air pollution control devices
CAA Clean Air Act
CBI confidential business information
CDX Central Data Exchange
CEMS continuous emission monitoring systems
CEDRI Compliance and Emissions Data Reporting Interface
CFR Code of Federal Regulations
CISWI commercial and industrial solid waste incinerators
CMS continuous monitoring system
COMS continuous opacity monitoring system
CO2 carbon dioxide
CPMS continuous parametric monitoring system
D/F dioxins and furans
EPA Environmental Protection Agency
ESP Electrostatic Precipitators
ERT Electronic Reporting Tool
FR Federal Register
gr/dscf grains per dry standard cubic foot
HAP hazardous air pollutants
Hg mercury
HCl hydrogen chloride
ICR information collection request
Lb/ton pound per ton
MACT maximum achievable control technology
meHg methylmercury
NAICS North American Industry Classification System
NAS National Academy of Science
NESHAP National Emissions Standards for Hazardous Air Pollutants
NHSM Nonhazardous Secondary Materials
NOX Nitrogen Oxides
NRC National Research Council
NSPS new source performance standards
NTTAA National Technology Transfer and Advancement Act
oHAP Non-dioxin organic hazardous air pollutants
OMB Office of Management and Budget
PCA Portland Cement Association
PM particulate matter
ppm(v) (d,w) parts per million (by volume) (dry, wet)
RATA Relative Accuracy Test Audit
RfD reference dose
RIA regulatory impact analysis
RTC Response to Comment
RTO regenerative thermal oxidizers
SIP state implementation plan
SO2 Sulphur Dioxide
THC total hydrocarbons
tpy tons per year
TTN Technology Transfer Network
[micro]g/m3 micrograms per cubic meter
UPL Upper Prediction Limit
UMRA Unfunded Mandates Reform Act
TEOM Tapered Element Oscillating Microbalance
VCS voluntary consensus standards
WWW worldwide web
Background Information Document. On July 18, 2012 (77 FR 42368),
the EPA proposed to amend the Portland cement manufacturing industry
NESHAP and the Portland cement plant new source performance standards
(NSPS). In this action, we are taking final action on this proposal. A
summary of the public comments on the proposal and the EPA's responses
to those comments is available in Docket ID Number EPA-HQ-OAR-2011-
0817.
Organization of this Document. The information presented in this
preamble is organized as follows:
I. General Information
A. Executive Summary
B. Does this action apply to me?
C. Where can I get a copy of this document?
D. Judicial Review
II. Background Information
A. What is the statutory authority for these amendments?
B. What actions preceded this final rule?
III. Summary of Final Amendments to Subpart LLL and Subpart F
A. Reconsideration of Standards
B. Continuously Monitored Parameters for Alternative Organic HAP
Standard (With THC Monitoring Parameter)
C. Allowing Sources With Dry Caustic Scrubbers To Comply With
HCl Standard Using Performance Tests
D. Alternative PM Limit
E. Coal Mills
F. NESHAP Compliance Date Extension for Existing Sources
G. Section 112 Eligibility To Be a New Source
H. Other Testing and Monitoring Revisions
I. Miscellaneous Amendments
J. Standards During Periods of Startup and Shutdown
[[Page 10007]]
K. Reporting for Malfunctions and Affirmative Defense for
Violation of Emission Standards During Malfunctions
L. What are the compliance dates of the standards?
M. Open Clinker Storage Piles
IV. Summary of Major Changes Since Proposal
A. PM Parametric Monitoring
B. Scaling for Continuous Parametric Monitoring of THC for
Alternative OHAP Standard
C. Work Practice Standard in Lieu of Numerical Emissions Limits
for Periods of Startup and Shutdown
V. Summary of Significant Comments and Responses
A. Amendments to Existing Source and New Source Standards for PM
Under CAA Sections 112(d) and 111(b)
B. Mercury Standard
C. Standards for Fugitive Emissions From Open Clinker Storage
Piles
D. September 9, 2015, Compliance Date for the Amended Existing
Source Standards
E. Eligibility to be a New Source Under NESHAP
VI. Summary of Cost, Environmental, Energy and Economic Impacts
A. What are the affected sources?
B. How did EPA evaluate the impacts of these amendments?
C. What are the air quality impacts?
D. What are the water quality impacts?
E. What are the solid waste impacts?
F. What are the secondary impacts?
G. What are the energy impacts?
H. What are the cost impacts?
I. What are the health effects of these pollutants?
VII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review and
Executive Order 13563: Improving Regulation and Regulatory Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045: Protection of Children From
Environmental Health Risks and Safety Risks
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
I. National Technology Transfer and Advancement Act
J. Executive Order 12898: Federal Actions To Address
Environmental Justice in Minority Populations and Low-Income
Populations
K. Congressional Review Act
I. General Information
A. Executive Summary
In this action the EPA is finalizing amendments to the NESHAP for
Portland cement plants and to the NSPS for Portland cement plants.
These amendments respond to petitions for reconsideration filed by the
Portland cement industry and to a decision by the United States Court
of Appeals for the District of Columbia Circuit (D.C. Circuit). The EPA
is retaining the stack emission standards for mercury, hydrogen
chloride (HCl), and total hydrocarbons (THC) under the NESHAP, amending
the stack emission standard for particulate matter (PM) under the
NESHAP, and making a conforming amendment to the NSPS for PM. The
amendments also include provisions which account for commingled HAP
emissions from coal mills that are an integral part of the kiln,
establish a continuous monitoring regime for parametric monitoring of
PM, set work practice standards for startup and shutdown, and revise
the compliance date for the PM, mercury, HCl, THC and clinker storage
pile existing source standards under the NESHAP. The EPA is also
retaining the affirmative defense for civil penalties for violations of
emission limits occurring as a result of a malfunction.
These amendments are based on sound technical and legal
justifications, and result in cost savings and compliance flexibility
for the Portland cement industry. This result is consistent with
Executive Order 13563.
1. Purpose of the Regulatory Action
a. Need for the Regulatory Action
The EPA is amending the NESHAP for the Portland cement source
category and the NSPS for Portland cement plants issued under sections
112(d) and 111(b) of the Clean Air Act (CAA). The most significant
amendment is to the NESHAP and NSPS for PM, to correct monitoring
issues with the PM compliance regime as promulgated in the 2010 final
rule. As a result of this amendment, the EPA is also setting a
compliance date of September 9, 2015, for meeting the PM, mercury, HCl
and THC existing source NESHAP.
This final action also addresses the remand by the DC Circuit in
Portland Cement Ass'n v. EPA, 665 F. 3d 177 (DC Cir. 2011). In that
case, the court upheld all of the EPA's methodology for establishing
the Portland cement NESHAP, denied all petitions for review challenging
the NSPS, but also held that the EPA had arbitrarily denied
reconsideration of the NESHAP to take into account the effect of the
EPA's Nonhazardous Secondary Materials (NHSM) rule on the standards.
The NHSM rule, issued after the NESHAP was promulgated, had the effect
of reclassifying some cement kilns as commercial and industrial solid
waste incinerators (CISWI) and thus could have an effect on the
standards. The court also stayed the open storage clinker pile
standards.
We are also amending various implementation requirements to provide
more compliance flexibility for affected sources. In addition, the
amendments address the issues on which the EPA previously granted
reconsideration. See 76 FR 28318 (May 17, 2011).
b. Legal Authority for the Regulatory Action
These amendments implement sections 112(d) and 111(b) of the CAA.
Section 112 of the CAA establishes a regulatory process to address
emissions of hazardous air pollutants (HAP) from stationary sources.
After the EPA identifies categories of sources emitting one or more of
the HAP listed in section 112(b) of the CAA, section 112(d) requires
the EPA to promulgate technology-based NESHAP for those sources.
Section 112(i)(3)(A) requires that the compliance date for existing
sources shall be ``as expeditiou[s] as practicable,'' but not more than
3 years after a standard's effective date. Section 111 of the CAA
requires that NSPS reflect the application of the best system of
emission reductions achievable which, taking into consideration the
cost of achieving such emission reductions, and any non-air quality
health and environmental impact and energy requirements, the
Administrator determines has been adequately demonstrated.
2. Summary of Major Provisions
a. PM Emission Standards
As proposed, the EPA is amending the existing and new source PM
standards in the NESHAP to require manual stack testing in lieu of PM
continuous emission monitoring systems (CEMS) for compliance
determinations and requiring that a site-specific parametric operating
level be established using a PM continuous parametric monitoring system
(CPMS). We are changing the numeric emissions value of those standards
for existing sources to 0.07 pounds per ton (lb/ton) clinker based on
manual stack testing and 0.02 lb/ton clinker for new and reconstructed
sources based on manual stack testing. The PM standards under the NSPS
for modified sources are likewise amended to 0.07 lb/ton clinker based
on manual stack testing and 0.02 lb/ton clinker for new and
reconstructed sources based on manual stack testing.
b. Response to Remand
Consistent with the court's remand, the EPA has removed all of the
CISWI kilns from the database used to set the 2010 existing source
standards for PM,
[[Page 10008]]
mercury, HCl and THC. This analysis informed the level of the final
standards discussed immediately below.
c. Other Emissions Standards
As proposed, the EPA is changing the alternative organic HAP (oHAP)
standard from 9 parts per million (ppm) to 12 ppm. The EPA is not
changing the existing or new source standards for mercury, THC or HCl.
d. Standards During Startup and Shutdown
The EPA is amending the emission standards applicable during
periods of startup and shutdown from numerical standards to work
practice standards.
e. Compliance Dates for NESHAP
As proposed, the EPA is establishing a compliance date of September
9, 2015, for existing source standards for PM, mercury, HCl and THC.
The EPA is establishing February 12, 2014, as the compliance date for
the standards for existing open clinker storage piles. New source
standards continue to apply to all sources which commenced construction
or reconstruction after May 6, 2009.
f. Final Action on Reconsideration
The EPA is also taking final action on the remaining issues on
which it granted reconsideration on May 17, 2011.
3. Cost Impacts of These Amendments
We estimate that revising the means of demonstrating compliance for
the PM, alternative organic HAP standards and requiring work practices
for open clinker storage piles will save industry $52 million annually.
4. Summary of Final Standards
Table 1 shows the final standards for the Portland Cement
Manufacturing Industry NESHAP and the Portland Cement Plants NSPS.
Table 1--Existing and New Source Standards
------------------------------------------------------------------------
Existing source New source
Pollutant standard standard
------------------------------------------------------------------------
Mercury......................... 55 lb/MM tons 21 lb/MM tons
clinker. clinker.
THC............................. 24 ppmvd.......... 24 ppmvd.
PM.............................. 0.07 lb/ton \a\ 0.02 lb/ton \b\
clinker (3-run clinker (3-run
test average). test average).
HCl............................. 3 ppmvd........... 3 ppmvd.
Organic HAP (alternative to 12 ppmvd.......... 12 ppmvd.
Total Hydrocarbons).
------------------------------------------------------------------------
\a\ Also applies to NSPS modified sources.
\b\ Also applies to NSPS new and reconstructed sources.
B. Does this action apply to me?
Categories and entities potentially regulated by this final rule
include:
Table 2--Industrial Source Categories Affected by this NESHAP and NSPS
Final Action
------------------------------------------------------------------------
Examples of regulated
Category NAICS code \a\ entities
------------------------------------------------------------------------
Industry....................... 327310 Portland cement
manufacturing plants.
Federal government............. .............. Not affected.
State/local/tribal government.. .............. Portland cement
manufacturing plants.
------------------------------------------------------------------------
\a\ North American Industry Classification System.
Table 2 of this preamble is not intended to be exhaustive, but
rather provides a guide for readers regarding entities likely to be
regulated by this action. To determine whether your facility will be
regulated by this action, you should examine the applicability criteria
in 40 CFR 60.60 (subpart F) or in 40 CFR 63.1340 (subpart LLL). If you
have any questions regarding the applicability of this final action to
a particular entity, contact the appropriate person listed in the
preceding FOR FURTHER INFORMATION CONTACT section.
C. Where can I get a copy of this document?
In addition to being available in the docket, an electronic copy of
this final action will also be available on the World Wide Web (WWW)
through the EPA's Technology Transfer Network (TTN). Following
signature by the EPA Administrator, a copy of this final action will be
posted on the TTN's policy and guidance page for newly proposed or
promulgated rules at the following address: https://www.epa.gov/ttn/oarpg. The TTN provides information and technology exchange in various
areas of air pollution control. In addition, more information can be
obtained at the following address: https://www.epa.gov/airquality/cement.
D. Judicial Review
Under section 307(b)(1) of the CAA, judicial review of this final
action is available only by filing a petition for review in the court
by April 13, 2013. Under section 307(b)(2) of the CAA, the requirements
established by the final rule may not be challenged separately in any
civil or criminal proceedings brought by the EPA to enforce the
requirements.
Section 307(d)(7)(B) of the CAA further provides that ``[o]nly an
objection to a rule or procedure which was raised with reasonable
specificity during the period for public comment (including any public
hearing) may be raised during judicial review.'' This section also
provides a mechanism for the EPA to convene a proceeding for
reconsideration, ``[i]f the person raising an objection can demonstrate
to EPA that it was impracticable to raise such objection within [the
period for public comment] or if the grounds for such objection arose
after the period for public comment (but within the time specified for
judicial review) and if such objection is of central relevance to the
outcome of the rule.'' Any person seeking to make such a demonstration
to us should submit a Petition for Reconsideration to the Office of the
Administrator, U.S. EPA, Room 3000,
[[Page 10009]]
Ariel Rios Building, 1200 Pennsylvania Ave. NW., Washington, DC 20460,
with a copy to both the person(s) listed in the preceding FOR FURTHER
INFORMATION CONTACT section and the Associate General Counsel for the
Air and Radiation Law Office, Office of General Counsel (Mail Code
2344A), U.S. EPA, 1200 Pennsylvania Ave. NW., Washington, DC 20460.
II. Background Information
A. What is the statutory authority for these amendments?
Section 112 of the CAA establishes a regulatory process to address
emissions of HAP from stationary sources. After the EPA has identified
categories of sources emitting one or more of the HAP listed in section
112(b) of the CAA, section 112(d) requires us to promulgate NESHAP for
those sources. For ``major sources'' that emit or have the potential to
emit 10 tons per year (tpy) or more of a single HAP or 25 tpy or more
of a combination of HAP, these technology-based standards must reflect
the maximum reductions of HAP achievable (after considering cost,
energy requirements and non-air quality health and environmental
impacts) and are commonly referred to as maximum achievable control
technology (MACT) standards.
The statute specifies certain minimum stringency requirements for
MACT standards, which are referred to as ``floor'' requirements. See
CAA section 112(d)(3). Specifically, for new sources, the MACT floor
cannot be less stringent than the emission control that is achieved in
practice by the best controlled similar source. The MACT standards for
existing sources can be less stringent than standards for new sources,
but they cannot be less stringent than the average emission limitation
achieved by the best-performing 12 percent of existing sources (for
which the Administrator has emissions information) in the category or
subcategory (or the best-performing five sources for categories or
subcategories with fewer than 30 sources).
In developing MACT, we must also consider control options that are
more stringent than the floor. We may establish standards more
stringent than the floor based on the consideration of the cost of
achieving the emissions reductions, any non-air quality health and
environmental impacts, and energy requirements. See CAA section
112(d)(2).
Under section 112(i)(3)(A), compliance dates for existing sources
shall ``be as expeditiou[s] as practicable'', but in no event later
than 3 years after the date of publication of the final rule in the
Federal Register. The EPA may set a revised compliance date of a MACT
standard when amending that standard, see NRDC v. EPA, 489 F. 3d 1364,
1373-74 (D.C. Cir. 2007), but any such amended compliance date must
still establish ``compliance as expeditiously as practicable.''
Section 111(b) requires the EPA to set standards for emissions that
``reflect the degree of emission limitation achievable through the
application of the best system of emission reduction.'' See CAA section
111(a)(1). In contrast to the NESHAP floor setting process, NSPS
requires the EPA to take into account the ``cost of achieving''
emissions reductions, as well as health, environmental, and energy
considerations. Id.
B. What actions preceded this final rule?
The history of this final rule, commencing with the 1999 standards
and proceeding through the amendments issued in September 2009, is set
out in detail in 75 FR 54970 (Sept 9, 2010). The Portland Cement
Association (PCA) and several cement companies filed petitions for
reconsideration of aspects of those amendments (copies of the petitions
are in the Portland Cement Reconsideration docket, EPA-HQ-OAR-2011-
0817). On May 17, 2011, the EPA granted reconsideration of various
issues, and denied the petitions to reconsider as to the remaining
issues. See 76 FR 28318 (May 17, 2011). On December 9, 2011, the D.C.
Circuit issued an opinion upholding the NESHAP itself (as well as the
section 111 NSPS), but finding that the EPA had arbitrarily failed to
grant reconsideration to consider the effect of the EPA's NHSM rule on
the standards (76 FR 15456 (March 21, 2011)), The NHSM rule had the
effect of reclassifying some cement kilns as commercial and solid waste
incinerators. See Portland Cement Ass'n v. EPA, 665 F. 3d 177, 186-189
(D.C. Cir. 2011). The court did not stay any of the numerical emission
standards, but did stay the work practice standards for open clinker
storage piles pending the conclusion of the reconsideration process.
See 665 F. 3d at 194.
In this action, the EPA is responding to the court's remand. For
existing sources, the EPA had done so by removing all kilns classified
as CISWI units from the data used to establish the 2010 NESHAP
standards. The EPA then recalculated each of the floors based on this
dataset (the 2010 dataset minus CISWI units) and made beyond-the-floor
determinations based on the recalculated floors. The EPA believes that
this approach is properly responsive to the court's remand. See 665 F.
3d at 188 where the court referred favorably to this type of
recalculation. For new sources, EPA used the same data as used to
establish the 2010 floors--namely the performance of the best
controlled similar sources as required by section 112(d)(3).
III. Summary of Final Amendments to Subpart LLL and Subpart F
As discussed in the preamble of the proposed rule, 77 FR 42368, in
this final action the EPA is finalizing several amendments to Subpart
LLL and Subpart F. These amendments are summarized below.
A. Reconsideration of Standards
As noted above, EPA has responded to the action of the DC Circuit
by removing all CISWI cement kilns from the database used to establish
the existing source standards, and recalculating existing source floors
and standards from that revised database. As described in the preamble
of the proposal, the EPA had determined based on the final NHSM rule
that there are 24 cement kilns which combust solid waste. 77 FR 42372.
During the comment period, one company provided reliable information in
its comments regarding the materials it processes indicating that one
of these kilns is, in fact, a cement kiln (meaning that the EPA had
properly classified it as a cement kiln in the 2010 rulemaking).\1\
After reviewing the information provided, the EPA agrees that this
source should not be classified as a CISWI kiln and, therefore, should
not be removed from the Portland cement kiln database. We received no
other comments concerning the identification of cement kilns and CISWI
units. There are thus now 23 kilns identified as combusting solid waste
and therefore classified as CISWI units. As directed by the Court's
decision, we removed these 23 kilns from the database and recalculated
the floors. This calculation resulted in the same floors as proposed in
the July 2012 proposal.
---------------------------------------------------------------------------
\1\ The company burns dried biosolids as a fuel which are not
classified as solid wastes. Refer to the Docket, No. EPA-HQ-OAR-
2011-0817-0482.
---------------------------------------------------------------------------
Consistent with this analysis, the EPA is finalizing amendments to
the emission standards as follows:
[[Page 10010]]
1. PM Emission Standards
The EPA is revising several provisions of the emission standards
for PM as follows:
Changing the compliance basis for the PM standards from
continuous monitoring with a PM CEMS to a manual three run stack test,
amending the level and averaging time of the standard, and requiring a
continuous parametric monitoring system using a CPMS. As a consequence,
the EPA is also:
Amending PM standards under the NESHAP for existing
sources to 0.07 lb/ton clinker based on manual stack testing, and 0.02
lb/ton clinker for new and reconstructed sources based on manual stack
testing;
Amending PM standards under the NSPS for modified sources
to 0.07 lb/ton clinker based on manual stack testing and 0.02 lb/ton
clinker for new and reconstructed sources likewise based on manual
stack testing;
Requiring that sources establish a site-specific
parametric operating limit for PM, and requiring that the parametric
limit be continuously monitored using a PM CPMS;
Requiring that sources retest once a year to reset the PM
CPMS operating limit;
Adding a provision that, if a source exceeds that site-
specific parametric operating limit, it must conduct corrective action
including performing a Method 5 or 5I performance test within 45 days;
in addition, if the source exceeds that parametric limit four times in
a calendar year, the source is presumed to be in violation of the PM
emissions standard itself, subject to rebuttal by the source.
2. Mercury Standard
As proposed, the EPA is establishing a standard for mercury of 55
pounds per million (lb/MM) tons clinker for existing sources and is not
changing the emission standard (21 lb/MM tons clinker) for new sources.
The emission standard for existing sources is the same as the 2010
standard but is a beyond the floor standard.
3. Other Emissions Standards
As the Court requested, the EPA removed the CISWI units from the
database and re-calculated the standards for THC and HCl. The standards
remain the same as they were in the final 2010 rule. See also 76 FR
21149, 21152, and 21154 explaining why beyond the floor standards for
THC and HCl are not justified. The 2010 rules provide an alternative to
the THC standard whereby sources can meet a limit for non-dioxin
organic HAP by measuring those HAP directly rather than meeting the
standard for THC (a surrogate for non-dioxin organic HAP). As proposed,
the EPA is changing the level of the alternative non-dioxin organic HAP
standard from 9 ppm to 12 ppm. Table 3 summarizes the Final Existing
and New Source Standards
Table 3--Existing and New Source Standards \a\
------------------------------------------------------------------------
Existing source New source
Pollutant standard standard
------------------------------------------------------------------------
Mercury......................... 55 lb/MM tons 21 lb/MM tons
clinker. clinker.
THC............................. 24 ppmvd.......... 24 ppmvd.
PM.............................. 0.07 lb/ton 0.02 lb/ton
clinker (3-run clinker (3-run
test average). test average).
HCl............................. 3 ppmvd........... 3 ppmvd.
Organic HAP \b\................. 12 ppmvd.......... 12 ppmvd.
------------------------------------------------------------------------
\a\ Standards for mercury and THC are based on a 30-day rolling average.
The standard for PM is based on a three-run test. If using a CEMS to
determine compliance with the HCl standard, the floor is also a 30-day
rolling average.
\b\ If the source opts to comply with the THC emission limit, this
standard does not apply.
B. Continuously Monitored Parameters for Alternative Organic HAP
Standard (With THC Monitoring Parameter)
In addition to amending the level of the alternative oHAP standard
(i.e., the standard whereby sources meet a standard for oHAP rather
than for THC), the EPA is amending the provisions for the site-specific
THC operating parameter for that alternative standard (where THC is a
site-specific parameter monitored continuously to show compliance with
the oHAP standard). The THC operating parameter is established based on
THC levels measured during the successful stack test where oHAP are
measured directly to demonstrate compliance. As amended, if compliance
source testing of oHAP averages a value that is 75 percent or less of
the emission limit for oHAP, the facility is allowed to establish a THC
parametric operating level corresponding to 75 percent of the oHAP
emission limit. We are adopting this provision to avoid penalizing
lower-emitting sources by burdening them with the most stringent
parametric operating levels. The EPA is adopting a similar provision
for continuous PM parametric monitoring, for the same reason (see
Section IV.A below). Sources which show oHAP emissions in compliance,
but greater than 75 percent of the standard, must establish the average
THC concentration measured during the 3-hour organic HAP test and use
that as the site-specific THC operating level. Thus, the parametric
monitoring level for THC will be the level corresponding to oHAP levels
of 75 percent of the standard or the THC level of the oHAP performance
test, whichever is higher.\2\ Compliance with the oHAP standard will be
shown as a ratio of three test runs during mill-on conditions and three
test runs during mill-off conditions, with the percentage of operating
time spent in each condition determining the ratio. The parametric
operating level will be set according to average THC values measured
during these same test runs, or to the default value of 75 percent of
the standard, as just explained. In addition, the EPA will allow
facilities to extend the testing time of the oHAP performance test if
they believe extended testing is required to adequately capture THC
variability over time. This final rule further requires that the stack
test for oHAP be repeated every 30 months to establish a new site-
specific THC parameter.
---------------------------------------------------------------------------
\2\ If a source believes that monitoring non-methane THC rather
than total THC is a more reliable indicator of its oHAP emissions,
it can submit an alternative monitoring request pursuant to the
requirements of 40 CFR 63.8(f).
---------------------------------------------------------------------------
C. Allowing Sources With Dry Caustic Scrubbers To Comply With HCl
Standard Using Performance Tests
The 2010 rule allows sources equipped with wet scrubbers to comply
with the HCl standard by means of periodic performance tests rather
than with continuous monitoring of HCl with a CEMS. Sources electing to
comply by means of stack tests must establish continuously monitored
parameters including liquid flow rate, pressure, and pH. Under this
final rule, kilns with dry scrubbers may also demonstrate
[[Page 10011]]
compliance with the HCl emissions limit by means of an initial and
periodic stack test rather than with continuous compliance monitoring
with an HCl CEMS. If a kiln equipped with a dry scrubber chooses this
alternative, this final rule requires that the sorbent injection rate
used during a successful performance test be recorded and then
continuously monitored to show that the injection rate remains at or
above the rate used during the performance test.
Where either wet or dry scrubbers are used, owners and operators
may also establish sulfur dioxide (SO2) as an operating
parameter, rather than, for example, sorbent injection rate, liquid
injection rate or pressure drop. If the owner or operator of a
scrubber-equipped kiln makes this choice, it must establish the
SO2 operating limit equal to the average of the HCl levels
recorded during the HCl performance test, and meet that operating limit
on a 30 day rolling average basis. If a source exceeds any established
parameter level, it must retest for HCl in order to verify compliance
with the HCl emissions standard and must verify or re-establish the
parametric monitoring levels as well.
At a minimum, a repeat performance test to confirm compliance with
the HCl emissions limit is required every 30 months.
D. Alternative PM Limit
The 2010 final rule established an alternative PM limit to
accommodate situations where kilns combine exhaust gas from various
operations. 77 FR 42382. The equation establishing the alternative
limit contained certain technical errors which the EPA proposed to
correct. As proposed, this final rule revises the alternative PM
equation so that it includes exhaust gas flows from all sources that
would potentially be combined, including exhausts from the kiln, the
alkali bypass, the coal mill, and the clinker cooler, for an existing
kiln. The EPA is thus finalizing the following equation:
PMalt = 0.0060 x 1.65 x (Qk + Qc +
Qab + Qcm)/(7000)
Where:
PMalt = The alternative PM emission limit for commingled
sources.
0.0060 = The PM exhaust concentration (grains per dry standard cubic
feet (gr/dscf)) equivalent to 0.07 lb per ton clinker where clinker
cooler and kiln exhaust gas are not combined.
1.65 = The conversion factor of lb feed per lb clinker.
Qk = The exhaust flow of the kiln (dscf/ton feed).
Qc = The exhaust flow of the clinker cooler (dscf/ton
feed).
Qab = The exhaust flow of the alkali bypass (dscf/ton
feed).
Qcm = The exhaust flow of the coal mill (dscf/ton feed).
7000 = The conversion factor for grains (gr) per lb.
If exhaust gases for any of the sources contained in the equation
are not commingled and are exhausted through a separate stack, their
value in the equation would be zero. The alternative PM equation for
new sources is identical to the existing source equation except the PM
exhaust concentration used in the equation is 0.002 gr/dscf, which is
equivalent to the new source PM limit of 0.02 lb/ton clinker.
E. Coal Mills
The EPA discussed at length in the preamble to the proposed rule a
potential regulatory regime to cover situations where a portion of the
kiln exhaust is ducted to the coal mill. See 77 FR 42383-85; see also
the regulatory text at 77 FR 42398, 42402-06, 42408-09. To assure that
cement kilns do not exhaust untreated HAP through coal mills, and to
assure accurate accounting of commingled emissions so that cement kilns
are not penalized for commingling emissions where it makes sense to do
so, the EPA is finalizing rules applicable to kiln/coal mill emissions
for two configurations. In one, a portion of the kiln exhaust is ducted
to a coal mill, and then the coal mill exhaust is commingled with
remaining kiln exhaust and discharged through the main kiln stack. In
the other, a portion of the kiln exhaust is routed through the coal
mill and discharged through the coal mill stack.
In the case of a coal mill that receives and discharges a portion
of the cement kiln exhaust, this final rule requires that the sum of
the mercury, THC and HCl in the kiln exhaust diverted to the coal mill,
and the kiln exhaust exhausted from the main kiln stack, must not
exceed the subpart LLL emission limits for each respective HAP or HAP
surrogate. The facility must document the contribution of the emissions
diverted to the coal mill. For mercury, the rule allows tests to be
performed downstream of the coal mill to take advantage of any mercury
removal that occurs in the coal mill air pollution control device, and
to avoid double counting emissions from mercury that becomes re-
entrained in the coal. For THC and HCl, the rule allows tests to be
performed upstream of the coal mill to avoid any THC or HCl that might
be emitted by the coal. For owners and operators who believe that the
impact of the testing location (upstream or downstream of the coal
mill) would not result in their exceeding the kiln mercury, THC or HCl
emissions limits and wish to conduct all their THC, HCl and mercury
testing at a single location, this final rule allows testing either
upstream or downstream of the coal mill. For sources complying with the
alternate organic HAP limit, the facility would not be required to test
for THC emissions, but would test for the organic HAP and add that
concentration to the remaining emission points to estimate their total
emissions for organic HAP.
A cement kiln that commingles emissions from its coal mill with all
other kiln exhaust emissions and discharges through a single stack
could simply meet the kiln emission limits. In the case of PM, the
additional flow from the coal mill would be accounted for in the
equation used to determine PM contributions from commingled flows. See
section D above. In this configuration, the source would also have the
option of monitoring and/or testing kiln exhaust gases prior to the
introduction of the coal mill exhaust gas, and testing the kiln gas
diverted to the coal mill. In this case this final rule requires that
the sum of the mercury, THC (or organic HAP if the source chooses the
alternative organic HAP limit), and HCl in the kiln exhaust diverted to
the coal mill plus the kiln exhaust measured in the main kiln exhaust
must not exceed the subpart LLL emission limits for each respective HAP
or HAP surrogate.
The same provisions for coal mills also apply to kilns equipped
with an alkali bypass. The one minor exception is that for PM, the
summed PM emissions from the kiln and alkali bypass must be equal to or
less than the PM limit in subpart LLL. Tests for PM from the alkali
bypass must be conducted downstream of the alkali bypass air pollution
control devices (APCD) to account for those emission reductions.
With regard to PM, the EPA stated at proposal that where a coal
mill receives and discharges a portion of the cement kiln exhaust, the
kiln owner operator would have to demonstrate compliance with the 40
CFR 60 subpart Y standard for PM. Although the subpart Y standard is
numerically higher than the subpart LLL PM standard, EPA assumed that
control would be to the same level because the subpart Y PM standard is
predicated on use of fabric filer control technology. 77 FR 42383/2.
However, a commenter pointed out accurately that this proposal
contravened the basic principle EPA indicated it was adopting here of
not allowing diverted kiln emissions to meet a more lenient standard
than required by the NESHAP,
[[Page 10012]]
and further indicated that EPA had failed to show that these diverted
PM emissions were controlled as required by section 112(d)(2) and (3)
of the Act. EPA agrees with this comment, and accordingly is indicating
in the final rule that commingled emissions in this situation would be
required to meet the subpart LLL NESHAP for PM. Because coal mill
stacks are controlled with fabric filters, we project that they can
meet the subpart LLL numeric standard without further controls. See 77
FR 42383. Coal mill stacks will be required to meet annual PM
performance testing and combine the measured emissions with PM
emissions from the separated alkali stack, bypass stack, and/or main
kiln as required in sections 60.62(b)(3), 63.1349 and 63.1350 of this
rule.
This final rule also states that sources equipped with an alkali
bypass stack or sources that exhaust kiln gases to a coal mill that
exhausts through a separate stack are not required to install CEMS on
these stacks. Instead of installing a CEMS, such sources may use the
results of the initial and subsequent performance test to demonstrate
compliance with the PM, THC, HCl and mercury emissions limits. Note
that for the main kiln exhaust, the CEMS requirements remain.
We expand on these monitoring provisions below.
1. Mercury
Although mercury from the kiln stack is monitored using a CEMS,
mercury emissions from the coal mill are based on a periodic
performance test and use of the gas flow rate to the coal mill.
Performance tests for mercury must be conducted annually unless and
until the tested mercury levels are below the method detection limits
for two consecutive years, after which tests may be conducted every 30
months. The performance test results must be summed with the emissions
from the kiln stack to determine compliance. The coal mill exhaust
mercury emissions are calculated on a mass basis using the measured
mercury concentration and the coal mill exhaust gas flow. The coal mill
exhaust flow is established using a continuous monitoring system (CMS),
or the design maximum flow rate. Mass mercury emissions from the coal
mill would be summed with the hourly mercury emissions from the kiln
measured by the mercury CEMS. Hourly mercury emissions are then summed
to calculate the rolling 30-day mass mercury emissions. This number is
then divided by the corresponding 30 days of clinker production to
determine the 30-day rolling average. This final rule provides
equations for summing emissions from the coal mill with the mercury
emissions from the kiln to determine continuous compliance. To see an
example calculation, see Section 4 of the Portland Cement
Reconsideration Technical Support Document (developed for the
proposal), docket item EPA-HQ-OAR-2011-0817-0225.
2. THC and HCl
In this case, site specific kiln stack emission limits (to be
continuously monitored) are to be calculated taking into consideration
the volumetric exhaust gas flow rates and concentrations of all
applicable effluent streams (kiln stack, coal mill and alkali bypass)
for the kiln unit. In order to determine the flow rates and
concentrations of THC and HCl in the coal mill and alkali bypass
streams, the source must test every 30 months using the appropriate
test method. For HCl, the performance test must be performed using
Method 321 in Appendix A to 40 CFR Part 63. For measurement of THC,
Method 25A in Appendix A-7 to 40 CFR Part 60 is required. With these
data, the concentration of THC and HCl that must be monitored by the
kiln CEMS in order to demonstrate compliance with the kiln MACT limit
can be calculated using the equations in this final rule. As with
mercury, the coal mill flow rate used to calculate the allowable main
kiln stack THC and HCl concentrations can be based on a CMS, or on the
maximum design flow rate. The sum of the kiln CEMS and the maximum
emissions from the coal mill or alkali bypass must be at or below the
subpart LLL limits for THC and HCl. See Section 4 of Portland Cement
Reconsideration Technical Support Document (developed for the
proposal), docket item EPA-HQ-OAR-2011-0817-0225, for an example
calculation.
Also, as a result of these revisions, the EPA is revising the
definition of kiln to include inline coal mills and adding a definition
of inline coal mill.
F. NESHAP Compliance Date Extension for Existing Sources
This final rule establishes that the compliance date for the
amended PM standard, and for the THC, mercury and HCl standards, for
existing sources for kilns, clinker coolers and raw material dryers is
September 9, 2015. This final rule also establishes February 12, 2014,
as the compliance date for the existing open clinker storage pile work
practice standards. A detailed discussion of these compliance dates can
be found in Section V.D. below.
G. Section 112 Eligibility To Be a New Source
The EPA is not changing the date for new source eligibility under
the NESHAP. Thus, a source that commenced construction or
reconstruction after May 6, 2009, would remain subject to the section
112 new source standards. A more detailed discussion of this topic can
be found below in Section V.E.
H. Other Testing and Monitoring Revisions
In this action we are finalizing the proposed corrections and
clarifications to the 2010 rule including changes to: Equations for
calculating rolling operating day emissions rates; procedures that
include extraneous wording; and cross references and typographical
errors in the rule.\3\
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\3\ We note that these changes required the agency to reprint
sections of regulatory text. See e.g. 63.1348(a)(3)(i). In
reprinting these passages, EPA has not reopened, reconsidered, or
otherwise reevaluated the substance of these provisions but rather
is only making the needed technical alteration.
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For sources that are required to monitor HCl emissions with a CEMS,
we are revising the requirements for using HCl CEMS to define the span
value for this source category, to include quality assurance measures
for data collected under ``mill off'' conditions, and to clarify use of
performance specification (PS) 15. This final rule also removes from
the standard the oxygen correction factors for raw material dryers and
makes minor, non-substantive changes to the sections and paragraphs
below:
Section 60.62(d).
Section 60.63(b)(1)(i) and (ii), (b)(2), (f)(1), (2), (4),
(5), (h)(1) and (6) through (9) (i).
Section 60.64(b)(2).
Section 60.66.
Section 63.1340(b)(1) and (6) through (8).
Section 63.1346(a) and (c) through (e).
Section 63.1348(a)(2), (3)(i) through (iii), (a)(4)(i)(A),
(a)(4)(ii) and (iv).
Section 63.1348(b)(1)(i), (iii) and (iv).
Section 63.1348(b)(3), (5), (6)(i), (8) and (c)(2)(iv).
Section 63.1349(a), (b)(3), (d)(1) and (d)(2) and (e).
Section 63.1350(d)(1)(i) and (ii), (f), (f)(2)(i) and
(iii), (f)(3), (f)(4), (g)(1) and (2), (k), l(2), (m)(3), (m)(10) and
(11), (o) and (p).
Section 63.1352(b).
Section 63.1356.
In addition, we are adding requirements in section
63.1348(a), that
[[Page 10013]]
a cement kiln that becomes subject to the rule after having been
subject to the CISWI regulations, must meet all the initial compliance
testing requirements even if they were previously subject to Subpart
LLL.
I. Miscellaneous Amendments
We are also finalizing amendments to clarify various requirements
in this final rule including issues of applicability, treatment of
multiple sources that vent to a single stack, third party
certification, definitions and use of bag leak detection systems when
PM CPMS are in use.
For raw material, clinker or finished product storage bins, we have
clarified that the requirements of this final rule apply only at
facilities that are a major source (see section 63.1340(b)(6)) and that
affected sources that are subject to subpart OOO (standards for
nonmetallic mineral processing) are not subject to the requirements of
subpart LLL (see section 63.1340(c)).
With regard to the NSPS, to clarify the recordkeeping and reporting
requirement in section 60.65(a) to submit excess emission reports, we
have added to section 60.61 of the NSPS a definition of ``excess
emissions'' to mean ``with respect to this subpart, results of any
required measurements outside the applicable range (e.g., emissions
limitations, parametric operating limits) that is permitted by this
subpart. The values of measurements will be in the same units and
averaging time as the values specified in this subpart for the
limitations.'' To clarify what data are used in the calculation of
emissions, or used in the calculation of parametric levels that are
used to demonstrate continuous compliance, we added to this section a
definition of ``operating day'' to mean ``a 24-hour period beginning at
12:00 midnight during which the kiln operates at any time. For
calculating rolling 30-day average emissions, an operating day does not
include the hours of operation during startup or shutdown.'' The
definition for ``operating day'' in section 63.1341 of the NESHAP is
revised to be consistent with the above definition. We also became
aware that some raw material dryers may be used to dry materials other
than kiln feed and we have revised the definition of ``raw material
dryer'' in recognition of that fact.
J. Standards During Periods of Startup and Shutdown
In the 2010 final NESHAP, the EPA established separate standards
for periods of startup and shutdown which differ from the main
standards that apply during steady state operations. In this action,
based on comments received and the EPA's reconsideration of several
technical issues related to startup and shutdown, the EPA is adopting
work practices in place of these numerical standards. The rationale and
provisions for the work practice standards are discussed in detail in
section IV.C.
The EPA is also clarifying the operating conditions during which
these standards apply, including a definition of ``startup'' and
``shutdown''. Under the amended definition, startup begins when the
kiln's induced fan is turned on and fuel combustion is occurring in the
main burner of the kiln. Startup ends when feed has been continuously
fed to the kiln for at least 120 minutes or when the kiln feed rate
exceeds 60 percent of the kiln design limitation rate. Shutdown begins
when continuous feed to the kiln is halted and ends when continuous
kiln rotation ceases.
The startup and shutdown-related changes include:
Adding a definition of startup and shutdown in section
63.1341, as described;
Adding section 63.1346(f) describing work practice
standards to be met during periods of startup and shutdown;
Revising section 63.1347 to require that startup and
shutdown procedures be included in the facility's operation and
maintenance plan;
Adding section 63.1355(f) requiring records of each
startup and shutdown including the date, time and duration and the
quantity of feed and fuel added to the kiln during startup and
shutdown;
Adding section 63.1348(b)(9) requiring continuous
compliance by operating all air pollution control devices during
periods of startup and shutdown.
K. Reporting for Malfunctions and Affirmative Defense for Violation of
Emission Standards During Malfunctions
The EPA added to the September 9, 2010, final NESHAP rule an
affirmative defense to civil penalties for violations of emissions
limits that are caused by malfunctions. Various environmental advocacy
groups, as well as the PCA, indicated that there had been insufficient
notice of this provision. The EPA agreed and granted reconsideration.
See 76 FR 28325 (May 17, 2011). This action finalizes the EPA's
decision to retain the affirmative defense on reconsideration.
The EPA is retaining in the final NESHAP rule an affirmative
defense to civil penalties for violations of emission standards that
are caused by malfunctions. See 40 CFR 63.1341 (defining ``affirmative
defense'' to mean, in the context of an enforcement proceeding, a
response or defense put forward by a defendant, regarding which the
defendant has the burden of proof, and the merits of which are
independently and objectively evaluated in a judicial or administrative
proceeding). We are also revising some of the regulatory provisions
that specify the elements that are necessary to establish this
affirmative defense as proposed with minor changes from proposal
described later in this section. The source must prove by a
preponderance of the evidence that it has met all of the elements set
forth in section 63.1344. (See 40 CFR 22.24). The criteria are designed
in part to ensure that the affirmative defense is available only where
the event that causes a violation of the emission standard meets the
narrow definition of malfunction in 40 CFR 63.2 (sudden, infrequent,
not reasonably preventable and not caused by poor maintenance or
careless operation). For example, to successfully assert the
affirmative defense, the source must prove by a preponderance of the
evidence that the violation ``[w]as caused by a sudden, infrequent, and
unavoidable failure of air pollution control, process equipment, or a
process to operate in a normal or usual manner * * *.'' The criteria
also are designed to ensure that steps are taken to correct the
malfunction, to minimize emissions in accordance with section 63.1344
and to prevent future malfunctions.
Similar to actions taken in several other recent NESHAP amendments
(see National Emissions Standards for Hazardous Air Pollutants From
Secondary Lead Smelting, 77 FR 556, January 5, 2012, National Emission
Standards for Hazardous Air Pollutant Emissions for Shipbuilding and
Ship Repair (Surface Coating), and National Emission Standards for Wood
Furniture Manufacturing Operations, 76 FR 72050, November 21, 2011),
the EPA included an affirmative defense in the 2010 final rule and is
retaining it in this rule (see section 63.1344). The affirmative
defense provisions give the EPA the flexibility to both ensure that its
emission standards are ``continuous'' as required by 42 U.S.C. Sec.
7602(k), and account for unplanned upsets and thus support the
reasonableness of the standard as a whole. In addition to the authority
cited in support of the affirmative defense in the preamble to the
proposed rule, the EPA notes that a recent court decision further
supports
[[Page 10014]]
the EPA's authority to promulgate an affirmative defense. The United
States Court of Appeals for the Fifth Circuit recently upheld the EPA's
view that an affirmative defense provision is consistent with section
113(e) of the Clean Air Act. Luminant Generation Co. LLC v. United
States EPA, 2012 U.S. App. LEXIS 21223 (5th Cir. Oct. 12, 2012)
(upholding the EPA's approval of affirmative defense provisions in a
CAA State Implementation Plan). As discussed in the preamble to the
proposed rule (77 FR 42379), the EPA's view is that an affirmative
defense to civil penalties for exceedances of applicable emission
standards during periods of malfunction appropriately resolves an
underlying tension inherent in many types of air regulation, to ensure
continuous compliance while simultaneously recognizing that despite the
most diligent of efforts, emission limits may be exceeded under
circumstances beyond the control of the source. See generally, Virginia
v. Browner, 80 F.3d 869, 878 (4th Cir. 1996) (the EPA's interpretation
that resolved a tension within the CAA is reasonable). The EPA has used
its section 301(a)(1) authority to issue regulations necessary to carry
out the Act in a manner that appropriately balances these competing
concerns.
We are promulgating revisions to the affirmative defense provisions
in section 40 CFR 63.1344 as described at proposal (77 FR 42380) and
making some minor additional revisions. The phrase ``emission limit''
was changed to ``emission standards'' to reflect that the affirmative
defense could be applicable to certain work practice standards. The
phrase, ``Off-shift and overtime labor were used, to the extent
practicable to make these repairs'' was removed. The term
``notification'' to ``reporting'' was changed to reflect that the root
cause analysis required under affirmative defense would be submitted
with other periodic reporting. The term ``and monitoring'' was deleted
because monitoring malfunctions are defined differently than
malfunctions of process and control units and the affirmative defense
is intended to apply to malfunctions to affected units that cause a
failure to meet an emission standard. The word ``however'' was removed
to incorporate more plain language into the regulation. The phrase
``the respondent fails'' was removed and replaced with ``you fail'' to
incorporate more plain language into the regulation. The word ``its''
was replaced with ``your'' to incorporate more plain language into the
regulation. The phrase ``all of the'' was replaced with ``your'' also
to incorporate more plain language into the regulation. The phrase
``air pollution control practice'' was shortened to ``good practices''
to incorporate more plain language into the regulation. In addition,
the written report required when asserting an affirmative defense was
changed from a separate ``semiannual'' report to a report that is
submitted with the first periodic compliance, deviation report or
excess emission report due after the event.
We are finalizing the reporting and recordkeeping associated with
violations due to malfunctions as described at proposal (77 FR 42388)
and making some minor additional revisions as described below.
Revising section 63.1354(b)(vii) for reporting and
recordkeeping violations due to malfunctions. The phrase ``failure to
meet a standard'' was used to replace ``deviation'' in the requirement
to report violations of the standard. This was changed because the EPA
is not finalizing a definition of deviation in this subpart and the
term is not defined in the general provisions.
Revising section 63.1354(c) for reporting a failure to
meet a standard due to a malfunction. In addition, the phrase ``failure
to meet a standard'' was used to replace ``deviation'' in the
requirement to report violations of the standard. This was changed
because the EPA is not finalizing a definition of deviation in this
subpart and the term is not defined in the general provisions.
Revising section 63.1355(f) addressing recordkeeping
during startup and shutdown. The proposed recordkeeping requirement
applicable to startup and shutdown assumed that a numerical emission
standard was applicable during startup and shutdown. In finalizing the
work practice standards in 63.1346(f) there will no longer be a
numerical emission standard applicable during startup and shutdown. As
such the recordkeeping requirement must change to reflect the content
of the work practice standard. Records must be kept of the date, time
and duration of the periods when the work practice is applicable, as
well as the fuel and feed data to demonstrate compliance with the work
practice standard.
L. What are the compliance dates of the standards?
During the comment period, comments were received that confirmed
the need for additional compliance time, since the revised standards
can result in different compliance strategies relative to the 2010
final rule. Thus, as proposed, this final rule establishes the
compliance date for the amended existing source standards including
standards for PM, mercury, HCl and THC to be September 9, 2015. The
existing source compliance date for the requirements for open clinker
storage piles is February 12, 2014. New sources which commenced
construction or reconstruction after May 6, 2009, would remain subject
to the new source standards and a compliance date of February 12, 2013,
or startup, whichever is later.
M. Open Clinker Storage Piles
The EPA has added work practice requirements for open clinker
storage piles that will reduce fugitive dust emissions from these
sources. This final rule also contains a definition of open clinker
storage piles and requires that a source's operation and maintenance
plan include the steps the facility will take to minimize fugitive dust
emissions from open clinker storage piles. A detailed discussion of
these requirements can be found in section V.C below.
IV. Summary of Major Changes Since Proposal
A. PM Parametric Monitoring
Changes to PM Parametric Monitoring. The EPA proposed the use of PM
CPMS for continuous monitoring of PM emissions as a 30-day rolling
average established by identifying the average PM CPMS response
corresponding to the highest 1-hour PM compliance test. Failure to meet
this 30-day rolling average would result in retesting, and more than
four exceedances from the parametric limit in a year would be presumed
(subject to possibility of rebuttal by the source) to be a violation of
the emission standard itself. See 77 FR 42377. Industry commented that
this requirement would trigger unnecessary retests for many facilities,
especially for the lower-emitting sources. The issue of increased
compliance burden falling on the lower emitting sources is legitimate.
Sources with especially low PM limits in their performance test would
be most at risk of exceeding a parametric limit due to a few emission
spikes, even though they would still be operating well under the actual
PM compliance limit. We also received comment that the highest PM
performance test run may represent, in some circumstances, a number
higher than the PM emissions standard. To avoid this eventuality we
have changed the final rule to require setting the PM operating limit
equivalent to the average of the three PM performance tests, which
constitutes the demonstration of compliance with the standard. To avoid
[[Page 10015]]
penalizing lower emitting facilities, the EPA has modified the way PM
CPMS operating limits are established. Sources whose compliance with
the PM emission standard are shown to be 75 percent or below the
emission limit in the PM method 5 compliance test will set their PM
parametric operating limit to be a 30-day rolling average equivalent to
that 75 percent level. In a recent rule (76 FR 15736, March 21, 2011),
the EPA established 75 percent of the limit as a number that allows for
compliance flexibility and is simultaneously protective of the emission
standard, and the same technical basis is applicable here as well.
Sources whose compliance with the PM emission standard are above 75
percent of the emission limit will establish their operating limit as a
30-day rolling average equal to the average PM CPMS values recorded
during the PM compliance test. It should be noted that this provision
affects the allowable level of the parametric limit, but does not
change the PM emission limit that must be met.
B. Scaling for Continuous Parametric Monitoring of THC for Alternative
OHAP Standard
As explained in section III.B above, the EPA is adopting a scaling
approach for parametric monitoring of THC under the alternative organic
HAP standard which is conceptually similar to the one just discussed
for parametric monitoring of PM. This provision affects the allowable
level of the THC parametric limit, but does not change the oHAP
emission limit that must be met.
The EPA proposed the use of THC monitoring in conjunction with
organic HAP compliance testing to determine a parametric operating
limit option for monitoring continuous compliance with the alternative
organic HAP standard. In the proposed rule the organic HAP parametric
operating limit was established by correlating the highest of three
organic HAP test results with the corresponding average THC
concentration recorded by a parametric THC monitor. Industry commented
that this requirement would trigger unnecessary retests for many
facilities, especially for the best performing sources. Not wishing to
penalize those sources showing good performance, and simultaneously
wanting to be protective of the emission standard, the EPA is changing
the way parametric THC operating levels are established. Sources whose
compliance with the organic HAP emission standard are shown to be below
75 percent of the emission limit will set their operating limit to be a
30-day rolling average equivalent to that 75 percent level. Sources
whose compliance with the organic HAP emission standard are at or above
75 percent of the emission limit will establish their operating limit
as a 30-day rolling average equal to the average parametric THC values
recorded during the organic HAP compliance test. Sources with an in-
line kiln/raw mill will use the fraction of time the raw mill is on and
the fraction of time that the raw mill is off, and calculate this limit
as a weighted average of the THC levels measured during raw mill on and
raw mill off testing.
C. Work Practice Standard in Lieu of Numerical Emissions Limits for
Periods of Startup and Shutdown
Under section 112(h) of the Act, the EPA may adopt a work practice
standard in lieu of a numerical emission standard only if it is ``not
feasible in the judgment of the Administrator to prescribe or enforce
an emission standard for control of a hazardous air pollutant''. This
phrase is defined in the Act to apply to any situation ``in which the
Administrator determines that * * * the application of measurement
methodology to a particular class of sources is not practicable due to
technological and economic limitations.'' CAA section 112(h)(1) and
(2). In adopting numerical limits for startup and shutdown in the 2010
final NESHAP, the EPA rejected comments that it should adopt work
practices as a standard during startup and shutdown. This was largely
because the commenters had not addressed the issue of whether the
requirements of section 112(h) had been met. See docket item EPA-HQ-
OAR-2002-0051-3464, pp. 183-84. The EPA later denied petitions to
reconsider this issue on the grounds that the agency had already
provided ample opportunity for comment on the issue, which petitioners
had used. See 76 FR at 28323. The DC Circuit dismissed all challenges
to the startup and shutdown provisions in the NESHAP (665 F 3d at 189).
The EPA granted reconsideration on several technical issues related to
startup and shutdown--specifically, monitoring of mercury and PM during
startup and shutdown and having an HCl limit of zero for kilns not
equipped with CEMS (see 76 FR at 28325), but these issues are no longer
relevant based on the approach adopted in this final rule.
In the proposed reconsideration rule, the EPA proposed to retain
the numerical standards, but to use recordkeeping rather than
measurements to document compliance with the numerical standard. 77 FR
42382-83. EPA further solicited comment ``on whether the numeric
standards during startup and shutdown should be amended to provide work
practices'', and suggested what potential work practices might be. Id.
at 42383. Some commenters supported retention of numerical standards,
stating that nothing in the record supports a decision by the EPA that
numeric standards are not feasible to measure. However, these
commenters provided no supporting technical data. We also received
comments opposing numeric limits and supporting work practices in their
stead. Commenters stated that any numeric limit should be based on
actual data gathered during startup and shutdown, which the proposed
limits are not, and that measurement of emissions during startup and
shutdown poses significant technical problems, mainly based on CEMS
calibration issues, and the duration of startups and shutdowns.
Industry has presented information specific to the cement industry
to the EPA on technical issues associated with cement kilns measuring
PM, mercury, THC and HCl during periods of startup and shutdown. See
docket item EPA-HQ-OAR-2011-0817-0237[1] and PCA Meeting 9-15-11
monitoring presentation in the docket for this rulemaking, as well as
their public comments. EPA has continued to evaluate these data. In
light of all of these public comments and further evaluation of the
data, the EPA has decided to establish work practice standards in lieu
of numeric standards during startup and shutdown periods. The EPA is
doing so because the application of measurement methodology is not
practicable for technological and economic reasons. See CAA section
112(h)(2)(B).
The operation of kilns at cement manufacturing plants is different
from many other sources. Kiln startups can last days, during which time
fuels are switched and temperatures and moisture conditions fluctuate
substantially. Also, cement kilns have two types of inputs--raw feed
that is changed into clinker in the kiln, and kiln fuel. The cement
kiln is sized to accommodate not just exhaust gas flow from combustion,
but the gases evolved from the calcination of limestone and moisture
that evaporates from the kiln feed. As a result of these factors, the
difference in gas flow characteristics of a cement kiln during steady
state operation and startup/shutdown is more pronounced than that for
other combustion source categories. In addition, cement kilns begin
introducing feed as part of the startup process which further
exacerbates the transient and fluctuating nature of these
[[Page 10016]]
operations not only because of the impact of this feed on the exhaust
gases, but because raw materials and fuels are introduced at opposite
ends of the kiln, which results in countercurrent flow of the solid
material in the kiln and kiln exhaust gas, increasing the turbulence,
transience and fluctuating conditions. The result is that conditions
change constantly when cement kilns are in startup or shutdown mode.
These conditions make stack measurements, both manual and continuous,
for this source category unreliable because the constant shifting in
conditions prevents any stack measurement from being representative of
anything but conditions at that precise moment. For that reason manual
stack tests, which take place over a period of a few hours, would not
be presenting accurate information, since they would not be reliably
measuring conditions across the duration of the test.
There is no way to craft a testing regime to compensate for these
testing issues at each kiln in a manner that can produce reliable and
replicable results. Such modifications would be specific to that
individual startup event--i.e. ad hoc and therefore not of general
applicability or utility in showing compliance. Continuous measurements
conducted during these periods for cement kilns are also subject to
inaccuracies resulting from these rapidly changing conditions. The
temperature changes of greater than one thousand degrees Fahrenheit,
flue gas moisture changes greater than 20 percent, and gas flow changes
over several thousand cubic feet per minute, as well as other factors
such as flue gas molecular weight swings, combine to create a complex
matrix of measurement variables not accounted for in a cement kiln CEMS
installation. That is, CEMS for PM, HCl, Hg, and THC are not able to
reliably accommodate all of these transient shifting variables when
measuring cement kiln startup and shutdown emissions. As noted above,
these issues are further exacerbated by the fact that cement kilns have
multiple inputs (fuel and feed), and the clinker production process
generates higher gas flows than would be expected based on just the
fuel inputs. This fact also means that flue gas flow rates cannot be
accurately calculated from fuel inputs alone.
The EPA regards situations where a measurement may yield a value
which is analytically suspect, which is the case for cement kilns
during startup and shutdown for the reasons just described, as being a
situation where measurement is not ``technologically practicable''
within the meaning of section 112(h)(2)(B) of the Act. Unreliable
measurements raise issues of practicability and of feasibility and
enforceability (see section 112(h)(1)).\4\
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\4\ The application of measurement methodology during cement
kiln startup and shutdown would also not be ``practicable due to * *
* economic limitation'' within the meaning of section 112(h)(2)(B)
since it would just result in cost expended to produce analytically
suspect measurements.
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The EPA is not finalizing its proposed approach of setting
numerical emission limits for startup and shutdown and requiring that
sources certify compliance with those limits by keeping certain records
certifying that they used certain fuels and did not introduce feed into
the kiln. Under the proposal, sources would have had to certify
compliance with the standards for the various organics based on assumed
combustion conditions. As pointed out persuasively in the public
comments, combustion conditions during startup and shutdown are too
widely varying to either reliably measure or calculate emissions
because combustion conditions change widely during startup and
shutdown, sources indicated that they could not certify compliance
based on an assumed combustion condition. See docket item EPA-HQ-OAR-
2011-0817-0506, p. 11 (``Until ideal combustion conditions can be met
in the combustion chamber (adequate temperature and turbulence), the
combustion process will be incomplete. While this should not impact
fuel-derived hazardous air pollutants (chlorine and mercury), it will
impact the emissions of organics and possibly PM''). In light of the
measurement issues noted above and the fact that sources could not
certify compliance under the proposed approach, the EPA is not
finalizing the proposed approach of setting numerical limits for
startup and shutdown and allowing sources to certify compliance with
the limits by maintaining certain records.
Instead, for the reasons explained above, the EPA is establishing
work practice standards to demonstrate compliance with startup and
shutdown. The work practices that apply during startup and shutdown are
as follows:
During startup the kiln must initially use any one or
combination of the following clean fuels: Natural gas, synthetic
natural gas, propane, distillate oil, synthesis gas, and ultra-low
sulfur diesel until the kiln reaches a temperature of 1200 degrees
Fahrenheit.
Combustion of the primary kiln fuel may commence once the
kiln temperature reaches 1200 degrees Fahrenheit.
All air pollution control devices must be turned on and
operating prior to combusting any fuel.
You must keep records as specified in Sec. 63.1355 during
periods of startup and shutdown.
For the purpose of identifying when the kiln is in a startup/
shutdown mode and subject to work practices and when the kiln is
subject to numerical emission limits, we are defining the beginning and
ending of startup and shutdown. At proposal we defined startup as when
the kiln's induced fan is turned on and shutdown was defined as
beginning when feed to the kiln is halted. Commenters noted that a kiln
may have the induced draft (ID) fan operating even when the kiln is
completely shutdown, no fuel is being burned, and there is no potential
for emissions. Therefore, we changed the startup definition to be when
a shutdown kiln turns on the ID fan and begins firing fuel in the main
burner, because this is the point where the potential for emissions to
occur begins. Startup ends when feed is being continuously introduced
into the kiln for at least 120 minutes or until the feed rate exceeds
60 percent of the kiln design limitation rate. We added the duration/
load element to the definition of startup because during startup a kiln
must begin adding feed material to achieve steady state operation.
After feed is first introduced it requires up to two hours or
sufficient feed to achieve 60 percent of maximum operation to achieve a
representative steady-state condition. (See meeting notes, PCA November
28, 2012, in the docket for this rulemaking). Shutdown begins when
continuous feed to the kiln is halted and ends when the kiln rotation
ceases.
We believe these work practices, which include the requirement that
all air pollution control devices be operating, will ensure that
emissions during startup and shutdown will be lower than the standards
that apply during steady state operations, given use of cleaner fuels,
minimal raw material inputs, and operation of all control devices
during these periods. See 77 FR 42382 (noting that emissions during
startup and shutdown would be expected to be lower than during steady
state operations for these reasons).
[[Page 10017]]
V. Summary of Significant Comments and Responses
A. Amendments to Existing Source and New Source Standards for PM Under
CAA Sections 112(d) and 111(b)
1. Changes to Level and Averaging Time of Existing Source NESHAP
The EPA proposed to amend the existing and new source standards for
PM. The floor for the existing source standards increased from 0.04 lb/
ton clinker to 0.05 lb/ton clinker as a result of removing CISWI kilns
from the database. See Section 8.3, Portland Cement Reconsideration
Technical Support Document, June 15, 2012, Docket item EPA-HQ-OAR-2011-
0817-0225; see also 77 FR 42372/3. Second, the EPA proposed to change
the compliance regime for the standard from use of PM CEMS to stack
testing, a consequence being that the standard would no longer be
expressed as a 30-day average but rather as the average of three test
runs. The EPA thus proposed to express the recalculated floor (i.e.
0.05 lb/ton clinker 30-day average resulting from the reanalysis) as
.07 lb/ton of clinker (average of three test runs). The 0.07 lb/ton
clinker standard expresses the recalculated floor (i.e. 0.05 lb/ton
clinker) as a not-to-exceed value based on stack testing, using the
Upper Prediction Limit equation to do so. See Portland Cement
Reconsideration Technical Support Document, June 15, 2012, Docket item
EPA-HQ-OAR-2011-0817-0225.\5\
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\5\ One commenter inaccurately stated that the proposed rule
would essentially double the PM standard. As just explained, the
existing source floor (and standard) increased from 0.04 30-day
average to 0.05 lb/ton clinker 30-day average as a result of
removing CISWI kilns. As a not-to-exceed standard, that same level
is expressed as 0.07 lb/ton clinker, the higher level reflecting the
greater variability involved when basing the standard on the average
of the three test runs rather than on 30 days of measurements.
---------------------------------------------------------------------------
The EPA further proposed to use CPMS for continuous parametric
monitoring. This system responds to changes in PM concentration and
generates a corresponding milliamp output signal. 77 FR 42376-77. The
proposed PM parametric level was correlated to the highest recorded
value during three test runs. A source would meet this site-specific
level on a 30-day rolling average. Failure to meet this 30-day rolling
average would result in retesting, and more than four deviations from
the parametric level in a year would be presumed (subject to
possibility of rebuttal by the source) to be a violation of the
emission standard itself. See 77 FR 42377.
Our proposal to change the compliance regime from use of CEMS to
stack tests reflected technical issues related to a PM CEMS'
reliability with measuring the Portland cement PM standard.
Specifically, the EPA discussed the reliability of measurements,
obtained using PM CEMS calibrated as required by the mandated PS 11,
below the level of the 2010 standard or the level of the recalculated
PM floor. See 77 FR 42374-76. The EPA's judgment at proposal was that
as a result of PM measurement uncertainties, ``this correlation will
not be technically or practically achievable for a significant number
of cement kiln sources.'' Id. at 42376.
One commenter challenged the necessity of amending the standard to
a stack test regime (apparently not realizing that the existing source
standard also changed as a result of removing CISWI kilns from the
database). First, the commenter maintained that the EPA has no
authority to voluntarily change a promulgated MACT standard to make the
standard less stringent, based on the language of section 112(d)(7).
The commenter further maintained that the EPA had not definitively
shown that PM CEMS calibrated pursuant to PS 11 could not be used to
reliably measure the Portland cement PM standard. Specifically, the
commenter stated that the various problems identified by the EPA at
proposal are amenable to resolution by testing longer and more often,
and argued that the EPA essentially admitted as much at proposal. The
commenter noted that other technical problems, like the difficulty of
accounting for varied particle sizes, could be resolved by using a beta
gauge CEMS. The commenter dismissed the EPA's technical reservations on
these issues as arbitrary speculation. The commenter also stated that
PM CEMS are already in successful use by cement plants both in this
country and overseas. The commenter further believed that the EPA could
resolve these technical issues by amending the PM CEMS Performance
Specification rather than by amending the averaging time of the PM
standard and changing its compliance basis.
In response, we note first that we do not accept the commenter's
legal argument based on section 112(d)(7). Section 112(d)(7) states
that ``[n]o other emission standard * * * under this section shall be
interpreted, construed or applied to diminish or replace the
requirements of a more stringent emission limitation or other
applicable requirement established pursuant to section 111 of this
title, part C or D of this subchapter, or other authority of this
chapter or a standard issued under State authority.'' Although the
commenter maintained that this provision unambiguously bars the EPA
from amending the promulgated NESHAP to make it less stringent, we
disagree. Indeed, it is hard to read the statutory language in such a
way. On its face, the provision indicates that a section 112(d)
standard does not supplant more stringent standards issued under some
authority other than section 112(d). Nor does the commenter's
interpretation make sense. It would bar the EPA from amending a section
112(d) standard that was technically deficient or incorrect. This
cannot have been Congress' intent when adopting the technology-based
section 112(d) MACT regime.\6\ Moreover, when Congress adopted anti-
backsliding provisions in the CAA, it did so explicitly. See CAA
sections 172(e); 110(l); and 193. There is no such explicit language in
section 112(d)(7). Thus, the EPA does not read section 112(d)(7) as
precluding amendments to MACT standards which result in numerically
less stringent standards, provided of course, that such standards are
technically justified and otherwise consistent with the requirements of
the Act.
---------------------------------------------------------------------------
\6\ The commenter cites no legislative history to support its
reading, nor is EPA aware of any.
---------------------------------------------------------------------------
The commenter is also mistaken in asserting that sources can simply
utilize PM CEMS not correlated to PS 11. The PS 11 requirements apply
to all PM CEMS used by a cement kiln. See sections 63.1349(b)(1)(A) and
1350 (b)(1) from the 2010 final rule (75 FR 55057, 55059).\7\
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\7\ It also makes no sense to use PM CEMS not subject to a
uniform calibration protocol. The results obtained would not be
comparable.
---------------------------------------------------------------------------
With regard to the technical issues raised by this commenter, the
EPA explained in detail at proposal the problems of correlating PM CEMS
under PS 11 at cement plants (see 77 FR 42374-42377). These obstacles
are not resolvable simply by measuring more often and longer, as the
commenter maintains. Extending the duration of the Method 5 test gives
this reference method additional opportunity to collect more sample
mass, but this is no guarantee that the time added to the test will
collect enough particulate mass to resolve detection issues, especially
when testing is conducted at the better performing (lower emitting)
sources. Longer test runs inherently increase the variability of the PM
CEMS data collected during the test, which may cause further
difficulties with the
[[Page 10018]]
correlation between instrument and reference method. Nor does
conducting a higher number of reference method tests resolve the
difficulties with PS 11 correlation created by greater uncertainty in
the reference method at low levels. Put another way, more tests with
high uncertainty and poor correlation do not improve the likelihood of
passing PS 11 as there is no expectation of improving the mathematical
relationship between the reference test and the instrument.
Furthermore, PS 11 section 8.6 requires a minimum number of fifteen
tests to develop a correlation curve, with no limit to the maximum
number. Considering more than 15 tests when developing the correlation
creates much difficulty in developing a precise mathematical
relationship. Sources are allowed to discard 5 runs for any reason they
wish, but must present at least 15 test runs for the correlation
calculation. Id. As a source increases the number of test runs beyond
20, any additional runs must be included in the correlation equation
and at that point the ability of a source to satisfy PS 11 becomes more
hampered with every test run.
The EPA noted that special problems are posed by the size and
variability of cement kiln-generated particulate. The EPA also noted
that the standard light-scintillation type of PM CEMS would likely
encounter higher variability for the same PM concentration, and have
difficulty satisfying correlation protocols as a result. The EPA noted
that beta gauge CEMS could potentially resolve at least some issues
related to cement particle variability but noted further that these
devices were largely untested in the cement industry, and none (so far
as the EPA is aware) has successfully completed a PS 11 certification.
See 77 FR 42375/3. The commenter maintains that the existence of beta
gauge CEMS resolves all questions as to their reliability in the cement
industry, but the EPA reiterates, as it did at proposal, that there
needs to be some assurance of the reliability of that methodology to
certify with PS 11 at low levels (as required by this final rule). That
information does not presently exist. The commenter states that the EPA
is being speculative as to potential difficulties with a different CEMS
technology, but relative to Portland cement sources, it would be
speculative to assume that beta gauge CEMS would successfully pass a PS
11 certification to reliably and quantifiably measure compliance with
the NESHAP, especially at the very low PM levels at some of the sources
in the cement source category.
The commenter also maintains that Tapered Element Oscillating
Microbalance (TEOM) devices could be used in place of light
scintillation PM CEMS. A TEOM is a device that uses a very thin,
tapered, element vibrating at a known frequency that has a first
principle relationship to the measurement of mass. Particles that
impact the element also impact the harmonic vibration of the sensor
which can be translated to a measurement of the particle mass. This is
a more direct approach to measuring the actual mass of PM in stack gas,
and has shown promise to operate very consistently at low levels in
laboratory conditions. Several TEOMs are currently used for monitoring
ambient PM levels at several non-cement, non-domestic industry
installations. TEOMs that are capable of measuring stack gas are not
currently available for sale in the U.S., though this may change in
future years. Even so, with a monitor capable of more direct mass
measurement of PM in stack gas, using PS 11 to certify one against
Method 5 may be problematic at low PM concentrations. The EPA currently
has no data to assess TEOM capabilities versus Method 5 at very low PM
concentrations such as those presented by the better performing sources
in this category. Were TEOM instrumentation commercially available, the
EPA would need to conduct a re-evaluation of PM CEMS technology that
included TEOM data to determine if this instrument could overcome the
challenges posed by calibration with Method 5 at the very low PM levels
emitted by some of the sources in the cement source category. As just
explained, it is not speculation, but rather legitimate engineering
caution that makes it appropriate not to require compliance with a rule
based on an untested measurement methodology.
The commenter further maintains that rather than amend the standard
to change the compliance test methodology and averaging time, the EPA
should revise PS 11 instead, evidently assuming that a revision can be
done rapidly. The commenter's assumption is mistaken. Performance
specification development is a process that takes multiple years and
involves data collection on types of technologies, field testing,
comparison to reference measurement methodology, workgroup and
stakeholder meetings, peer review, rule proposal and public comment
period, as well as comment response and final promulgation of the
Performance Specification. With the development of PA 12A for Mercury
CEMS, the EPA invested a budget in excess of one million dollars to
conduct technology and field studies, as well as to refine the
analytical techniques and work through stakeholder concerns prior to
proposal of the Performance Specification. The process from inception
to final promulgation took over 5 years to complete. PS 11, at issue
here, was over 3 years in development, from concept to final
promulgation, and involved a budget of $250,000. Based on this past
history, it is likely to result in a delay of 3 years or more were the
EPA to delay promulgation of this final rule until we could undertake
the process to research, propose and finalize solutions to PS 11 that
may ameliorate some of the issues vis-a-vis the cement industry now
present. Furthermore, such a process would not address the issues
relating to measurement uncertainties using Method 5 at low PM
concentration levels near its detection limit (i.e. below its practical
quantitation limit of 3 mg), and so there would remain significant
technological hurdles to clear before the EPA could require the use of
PM CEMS in respect to this final rule.
The commenter points to PM CEMS use by European cement kilns. This
is a misplaced comparison. The European calibration and certification
of this instrumentation is completely different than PS 11 requirements
developed by the EPA. European monitoring is certified in a laboratory
environment, and calibrated on site by the instrument vendor when
installed. The EPA has a long history of requiring CEMS installations
in the USA to meet more rigorous calibration and performance
specification certification through a series of comparisons to
reference Method 5 test measurements conducted on the stack with the
flue gas matrix at the facility, not in a controlled laboratory. For a
PM CEMS, this would be a correlation developed with Method 5 as
described in PS 11. The two certification regimes differ greatly in
approach and simply adapting European certification standards to USA
facilities does nothing to mitigate this difference.
In summary, the EPA has carefully considered the issue and it is
our engineering judgment that the PS 11 correlation will not be
technically or practically achievable for a significant number of
cement kiln sources. This is due to the combination of the low
emissions concentrations, PM CEMS measurement uncertainty factors, the
variability in composition of cement PM, and need for extraordinarily
long test runs to reduce Method 5 uncertainty to a level that provides
normal measurement confidence (i.e. greater than the 3 mg practical
quantitation level of Method 5), plus the
[[Page 10019]]
compounding uncertainties associated with source operational
variability. The EPA further recognizes that these problems in
developing PS 11 correlations are most likely to adversely affect the
lowest emitting sources in the category and are more likely to result
in violations of the rule more often for these sources than for sources
operating with higher PM emissions. This result would obviously be
environmentally counterproductive. We are therefore amending the
standard to be based on stack testing, and expressing the standard as a
not-to-exceed (i.e., stack test Method 5 or 5I) standard of 0.07 lb/ton
clinker.\8\
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\8\ Because the EPA believes that these same issues pertain to
measurements of the section 111(b) new source performance standard
for modified sources, and because further controls would be both
costly and not cost effective (see section V.A.3 below), the EPA is
adopting the same amendment for modified new sources under the NSPS.
---------------------------------------------------------------------------
Additional responses regarding these issues, including responses to
issues raised in the comments from industry, are found in sections 3
and 4 of the Response to Comment document, which is found in the docket
for this rulemaking.
2. Issues Related to Use of CPMS for Parametric Monitoring
To document continuous compliance with the Method 5 standard (i.e.,
parametric monitoring designed to monitor proper operation of PM
controls), the EPA proposed that PM be monitored continuously using a
CPMS. See 77 FR 42376-77. The parametric limit was to reflect the
highest of the three method 5 test runs from the stack test, and would
be averaged over 30-days. The EPA further proposed corrective action
requirements in the event of exceeding the 30-day rolling average
parametric limit, and a rebuttable presumption that four such
exceedances in a calendar year showed a violation of the emission
standard itself.
With respect to the use of CPMS technology, the EPA has recognized
that PM CEMS technology cannot meet PS 11 requirements in all Portland
cement installations, yet the EPA has also recognized that PM CEMS
sensors are more sensitive and better at detecting small differences in
PM concentration than other technologies such as opacity monitors
(https://www.epa.gov/ttn/emc/cem/pmcemsknowfinalrep.pdf) In considering
the use of PM CEMS at Portland cement facilities we find that while
using PM CEMS technology for continuous quantitative measurement of PM
concentration as correlated to Method 5 with PS 11 is frequently not
achievable (as stated in the preceding subsection of this preamble),
using the same technology for continuous qualitative measurement of PM
emissions is practicable in every instance. Given the information we
have that shows PM CEMS technology to be more sensitive to in-stack PM
concentration differences than opacity monitors and nepheolmeters, the
EPA sees a distinct advantage in using these technologies for
continuous parametric PM monitoring, rather than measuring some other
parameter.
In using a PM CEMS as a CPMS to conduct continuous qualitative
monitoring of PM concentration in the stack, we are not interested in
specific output information from the instrument (e.g. lbs/ton clinker).
We only need to know that PM concentration increases or decreases. The
signal output from the instrument need not be correlated to PM
concentration through PS 11 trials to achieve this, but rather we can
accept the native signal output from the instrument, as is, in
milliamps, and track that signal to determine trends in PM emissions.
In this final rule we are requiring PM CPMS instruments to employ a 4-
20 milliamp output, which is a standard electronic signal output common
to many CEMS.\9\ With a PM CPMS the milliamp output would not represent
an opacity value, but like an opacity analyzer, the milliamps would
increase as PM concentration increases and decrease as PM concentration
decreases. We can then monitor the milliamp signal while conducting a
Method 5 performance test and correlate the average milliamp signal to
the average PM concentration during the testing. This relationship is
notably coarser in terms of understanding the precise PM concentration
in the stack, but the instrument's sensitivity to changing PM
concentration in the stack, and its changing milliamp signal output,
does not deteriorate and may still be employed to qualitatively monitor
PM emissions.
---------------------------------------------------------------------------
\9\ For example, an opacity instrument uses a series of filters
to calibrate the analyzer and produce a ``percent opacity'' output.
Twenty five percent opacity likely correlates to a milliamp value
near eight milliamps, or 4 milliamps plus 25 percent of the
difference between 4 and 20 milliamps (again, 4 milliamps). Fifty
percent opacity would represent a signal near 12 milliamps, and so
on, with 20 milliamps representing a signal of 100 percent opacity.
---------------------------------------------------------------------------
The EPA received numerous comments about our proposed PM CPMS
parametric monitoring approach. Industry commenters maintained that
sources would have to continually retest unnecessarily, since CPMS
measure an increase in PM CPMS values. This increase in PM CPMS values
would (or at least, could) denote a modest rise in PM emissions, but
actual stack emissions of PM could still be well below the limit. The
EPA recognizes this concern as creating additional burden for
facilities exhibiting good control of their PM emissions (see section
IV.A above), and, therefore, we have modified the process by which a
source would establish and comply with their PM CPMS operating limit in
this final rule. In doing so we considered scaling options for PM CPMS
signals, as they correspond with PM emissions, that were proposed by
industry but found the options presented were not protective enough of
the emission standard. After extensive analysis (see S. Johnson, memo
to docket number EPA-HQ-OAR-2011-0817, ''Establishing an Operating
Limit for PM CPMS'', November 2012), we are promulgating a scaling
factor of 75 percent of the emission limit as a benchmark. See section
IV.A above. As in the proposed rule, every source will need to conduct
an annual Method 5 test to determine compliance with the PM emissions
limit, and during this testing will also monitor their PM CPMS milliamp
output. Sources which emit PM less than 75 percent of their emission
limit will be able to scale their PM CPMS milliamp output to determine
where their PM CPMS would intersect 75 percent of their allowed PM
emissions, and set their operating level at that milliamp output. This
alleviates many re-testing concerns for sources that operate well below
the emission limit and provides them with greater operational
flexibility while still assuring continuous compliance with the PM
stack emission standard. It also creates an incentive for sources to
select high efficiency PM controls when sources are evaluating
potential compliance strategies.
For sources whose Method 5 compliance tests place them at or above
75 percent of the emission standard, their operating level will be the
average PM CPMS milliamp output during the three Method 5 test runs.
This means their operating level is the milliamp output that correlates
to their PM compliance determination, and not the highest average 1
hour run value that was in the proposed rule. Now that we are adopting
a scaling factor, we no longer believe that it is also appropriate to
establish the parametric limit based on the highest of the three runs
(which moreover, could reflect a level higher than the level of the
standard). Moreover, as noted below, we believe that on balance the 30
days of averaged
[[Page 10020]]
CPMS measurements provides ample operating cushion.
In a recent rule (76 FR 15736, March 21, 2011), the EPA established
75 percent of the limit as a number that allows for compliance
flexibility and is simultaneously protective of the emission standard.
In this final rule we are utilizing that value so as not to impose
unintended and costly retest requirements for the lowest emitting
sources and to provide for more cost effective, continuous, PM
parametric monitoring across the Portland cement sector. This approach
was selected from among many considered as it provides the greatest
amount of flexibility while demonstrating continuous compliance for
sources which are the lower emitters in the category and is also
effective in holding higher emitters to the emission standard. With
this parametric monitoring approach in place we expect sources to
evaluate control options that provide excellent PM emissions control
and provide them greater operational flexibility below the standard.
One commenter maintained that the use of a CPMS for parametric
monitoring would be ``egregious'' since the milliamp output of the CPMS
allowed a source to select operational parameters of tangential
relation to PM emissions and would therefore not provide useful
information as to proper PM control. The commenter also stated that
monitoring of opacity would be preferable. An industry commenter
likewise requested that continuous opacity monitors or bag leak
detectors be used rather than CPMS.
The EPA does not agree with these comments. First, the milliamp
output of the CPMS reliably and sensitively indicates increasing or
decreasing PM concentration in the stack. Where PM controls are
failing, the PM CPMS signal will indicate the increasing concentration
of PM in the stack. A source will need to monitor the trend from the PM
CPMS daily reading to maintain compliance with the 30-day emission
standard. Indeed, the EPA has sufficient confidence that four
exceedances of the CPMS continuous measurements is a presumptive
violation of the emission standard itself. Moreover, the CPMS is
considerably more sensitive than an opacity monitor or bag leak
detector at detecting fluctuations in PM level. An opacity monitor
determines the percent of a light signal that is occluded across the
stack diameter. Opacity analyzers operate on a zero to 100 percent
scale, meaning they are capable of registering PM that completely
occludes the far stack wall from the instrument light source. This
amount of PM is roughly equivalent to a complete failure of the
emission control device. A properly operating control device will emit
five percent opacity or less, which is barely visible to the naked eye
and on the low end of the opacity monitor capability. PM emissions that
increase opacity two percent at this level may well exceed the emission
standard, yet they only mildly deflect the opacity monitor output. This
same 2 percent opacity increase is capable of registering changes of
several milliamps on a PM CPMS when operating on the scale provided in
this final rule. With several decimal fractions available between each
milliamp to track signal output, and three or four milliamps
representing 1 percent opacity, the PM CPMS has a clear advantage in
low PM concentration measurement over continuous opacity monitoring
systems. Regarding baghouse leak detectors, the EPA has no information
that shows them operating on the same sensitivity level as PM CPMS
technology, and we do not require baghouse leak detection systems on
sources where PM CPMS are in use for this reason.
Industry commenters objected to the proposal that 4 calendar year
exceedances \10\ from the parametric limit would be a presumptive
violation of the emission standard. Again, the EPA does not agree.
First, the EPA may permissibly establish such a presumption by rule,
assuming there is a reasonable factual basis to do so. See Hazardous
Waste Treatment Council v. EPA, 886 F. 2d 355, 367-68 (DC Cir. 1989)
explaining that such presumptions can legitimately establish the
elements of the agency's prima facie case in an enforcement action.
Second, there is a reasonable basis here for the presumption that four
exceedances (i.e. increases over the parametric operating limit) in a
calendar year are a violation of the emission standard. The parametric
monitoring limit is established as a 30-day average of the averaged
test value in the performance test, or the 75th percentile value if
that is higher. In either instance, the 30-day averaging feature
provides significant leeway to the owner operator not to deviate from
the parametric operating level since the 30 measurements will
significantly dampen variability in the single measurement (average of
three test runs) that produced the parametric value. See 77 FR 42377/2
and sources there cited. The EPA acknowledges that the difference was
even greater between the parametric level and the emission standard in
the proposed rule (which was based on the highest measured test run).
The EPA believes that the 30-day averaging feature plus the 75-percent
scaling feature for the lower emitting sources now provides a
sufficient operating cushion. See 77 FR 42377.
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\10\ In the proposed rule, the EPA referred to a measurement
higher than the parametric limit as a ``deviation'' and proposed a
definition of deviation. See 77 FR 42398. The EPA is not including
this terminology in this final rule. The term ``deviation'' is not
in the Portland cement NESHAP rules (which date back to 1998), and
has not proved necessary in practice. More important, the rule
itself states what the consequences of measurements which exceed a
parametric limit are (i.e. retesting, and in some instances, a
presumptive violation of the emission standard itself), so that no
further general regulatory provision (i.e. a generalized definition
of `deviation' or similar term) is necessary.
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3. Existing Source Beyond the Floor Determination
The EPA proposed to use the floor levels for PM as the standard,
rejecting more stringent standards on the grounds of poor cost
effectiveness (after considering non-air environmental impacts and
energy implications of a more stringent standard as well). See 77 FR
42376. One commenter argued that the EPA should adopt a beyond the
floor standard for PM, maintaining that such a standard was justified
under the factors set out in section 112 (d)(2).
The EPA disagrees, and is not adopting a beyond the floor standard.
After considering the cost of the emission reductions attributable to
such a standard, and the associated non-air and energy impacts of such
a standard, the EPA determines that the standard is not ``achievable''
within the meaning of section 112 (d)(2). Specifically, the EPA
estimates that a beyond the floor standard set at the level of the
original (2010 final rule) standard would only result in 138 tpy--
nationwide--of PM reduction (a value not questioned by any of the
commenters). See Final Portland Cement Reconsideration Technical
Support Document, December 20, 2012. We further estimate that the cost
of achieving this modest incremental reduction would be approximately
$37 million (the estimated cost savings attributable to the amended PM
standard (including savings attributable to ancillary PM controls
related to collection of PM from the control of Hg, THC, and HCl). See
Final Portland Cement Reconsideration Technical Support Document,
December 20, 2012, included in the rule docket, EPA-HQ-OAR-2011-0817.
These total costs are high compared to the small nationwide emission
reductions, and the cost effectiveness of these reductions is
correspondingly high: approximately $268,000 per ton of PM removed.
This is significantly higher cost effectiveness for PM than the EPA has
accepted in other NESHAP
[[Page 10021]]
standards. See 76 FR 15704 (March 21, 2011) (rejecting $48,501 per ton
of PM as not cost effective for PM emitted by CISWI energy recovery
units); see also 72 FR 53814, 53826 (Sept. 20, 2007) (proposing (and
later accepting) cost effectiveness of $10,000 per ton for PM as
reasonable in determining Generally Available Control Technology, and
noting that the EPA had viewed cost effectiveness only as high as
approximately $31,000 per ton as reasonable under its Title II program
for mobile sources). A beyond the floor standard at the level of the
2010 standard would also involve slightly higher energy use, although
this is not a major factor in EPA's decision. EPA is therefore not
adopting a beyond the floor standard for PM at the level of the 2010
standard. A standard even more stringent would likewise not be
justified. See 76 FR 54988.\11\
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\11\ The commenter's argument that section 112 (d)(2)'s
requirement that the EPA consider ``the cost of achieving such
emission reduction'' limits the EPA to considerations of economic
achievability, and not cost effectiveness, is misplaced. See
Husqvarna AB v. EPA, 254 F. 3d 195, 200 (DC Cir. 2001) (cost
effectiveness properly considered in evaluating cost of compliance
under CAA section 213, a technology-based provision similar to
section 112 (d)(2)). The commenter's further argument that the
requirement in section 112 (d)(2) for standards to result in ``the
maximum degree of reduction in emissions of hazardous air pollutants
* * * achievable'' considering cost and other factors constrains the
EPA's ability to consider cost-effectiveness or otherwise balance
the statutory factors has likewise been rejected. See Sierra Club v.
EPA, 325 F. 3d 374, 378 (DC Cir. 2003) (the EPA was left with great
discretion in determining how to balance such factors when
considering technology-based standards which are to result in
maximum reductions achievable).
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4. New Source PM Standard Under Section 112(d)(3)
One commenter challenged the methodology the EPA used in the 2010
rulemaking to establish the new source floor and standard, maintaining
that for new plants, the EPA's floors must reflect the emission level
achieved by the single best performing kiln in the category, not the
best performing kiln for which the EPA happens to have emissions
information. See section 112(d)(3). The EPA did not reopen the
methodology by which new source floors for this industry are
determined. See 77 FR 42373 n. 3 (``The EPA will not consider comments
challenging the data and methodology for the new source standards since
these are unchanged from the 2010 rule and the EPA is not reexamining
any of these issues.'') In any case, if the issue is (against the EPA's
view) deemed to be reopened, CAA section 112(d)(3) indicates that new
source floors are to be based on ``the emission control that is
achieved in practice by the best controlled similar source, as
determined by the Administrator'' (emphasis supplied). This language
affords considerable discretion for the agency to base the NESHAP new
source floors on performance of sources for which the agency has
emissions information.
B. Mercury Standard
The EPA explained at proposal that reanalysis of the mercury floor,
after removing CISWI kilns, resulted in a floor of 58 lb/MM tons
clinker produced--slightly higher than the previously calculated floor
and standard of 55 lb/MM tons clinker produced. The EPA further
proposed to adopt 55 lb/MM tons clinker produced as a beyond-the-floor
standard. See 77 FR 42373. The new source standard was unchanged since
the standard was based on the performance of the best performing
similar source.
The EPA is adopting the standards as proposed. One commenter
challenged the appropriateness of adopting a beyond-the-floor standard,
not for the industry as a whole, but for itself. As to this individual
plant (Ash Grove, Durkee), the commenter maintained that the cost of
attaining the three additional lb/MM ton clinker produced reduction
(i.e., the difference between 58 and 55 lb/MM tons clinker produced)
was greater than the EPA estimated because it would require more than
just additional carbon in an activated carbon injection system to
achieve the incremental difference. According to the commenter, they
have performed extensive testing and the addition of activated carbon
per million actual cubic feet per minute of exhaust gas has little or
no impact on mercury emissions. The commenter states that for plants
such as Ash Grove's Durkee plant, there is no known add-on control
technology at this time that will assure achievement of the standard on
a continuous basis.
We note first that the commenter is somewhat over-estimating the
incremental reduction of mercury actually needed. To achieve the
emission standard, sources will need to operate their processes and
controls so that they can achieve the average emissions level used in
setting the existing source limit of 55 lb/MM ton--the so-called design
level. See e.g. 77 FR 42389/3 (estimating emissions attributable to
this final rule based on design levels); see also discussion of design
values in section VI.B below. That level is 31.7 lb/MM ton for the
standard of 55 lb/MM ton. See 75 FR 54976/3. The average for the 58 lb/
MM ton is 34.1 lb/MM ton. The additional reduction needed is therefore
2.4 lb/MM tons, not 3 lb/MM tons as stated by the commenter.
As the EPA has acknowledged repeatedly, due to the high levels of
mercury in their limestone, mercury emissions from the Ash Grove Durkee
plant are not typical of other plants in the industry. See, e.g. 75 FR
54978-79. As a result, this plant faces a particularly great challenge
in meeting the mercury standard, whether the standard is 55 or 58 lb/MM
tons. Because of their unique situation, we do not believe that the
difficulties this facility is having in meeting the mercury standards
can be generalized to the rest of the industry. Section 112(d)(2) of
the Act posits an industry-wide standard. Having said this, our cost
analysis conducted for the 2009 proposal and 2010 final rule assumed
that this plant would have to install multiple control systems in order
to meet the limit for mercury. See Docket item EPA-HQ-OAR-2002-0051-
3438. Therefore, if in this particular case the activated carbon
injection (ACI) system cannot achieve the small additional reductions
required, then the facility has other mercury control options available
such as further dust shuttling, or treating cement kiln dust to remove
mercury. Dust shuttling entails moving dust from within the kiln to
other parts of the process and is considered a closed loop process,
thereby not causing any waste impacts. In addition, any costs
associated with dust shuttling have already been accounted for in the
cost estimates the EPA has developed for this particular facility.
The commenter alluded to control performance data that it shared
with the EPA. We note that the commenter has provided pilot scale data
as part of the 2010 rulemaking (see Docket item EPA-HQ-OAR-2002-0051-
2073), but has not provided data on the effects of increasing carbon
injection on mercury emissions for a full scale facility. We note that
in the electric utility industry, where there is significantly more
experience with ACI, it is well established that higher carbon
injection rates increase mercury removal (Sjostrom, S.; Durham, M.;
Bustard, J. Martin, C.; ``Activated Carbon Injection for Mercury
Control: Overview'', FUEL, 89, 6, 1320 (2010)). There is no data to
indicate that ACI systems in the cement industry would behave
differently than those in the utility industry. Given the lack of data
on the efficacy of increasing carbon injection rates on mercury removal
for full scale cement operations, we cannot conclude that increasing
carbon injection is not a
[[Page 10022]]
reasonable approach for increasing mercury removal efficiency.
C. Standards for Fugitive Emissions From Open Clinker Storage Piles
The EPA proposed that cement kilns control fugitive emissions from
open clinker storage piles, defined at proposal as ``any clinker
storage pile that is not completely enclosed in a building or
structure''. These piles would be controlled through the use of work
practices which minimized emissions by means of (among others) partial
enclosure, damping down the pile by chemical or physical means or
shielding piles from wind. These work practices were drawn from permits
for existing cement kilns, and every cement kiln appears to already be
utilizing some type of work practice to minimize fugitive emissions
from open clinker storage piles. See 77 FR 42378. Cement kiln sources
were allowed to select from among the specified work practices and
choose those most suitable for its operations.
For both new and existing sources, the NESHAP is amended to require
that one or more of the control measures identified in the rule be used
to minimize fugitive dust emissions from open clinker storage piles.
The work practices would apply to open clinker storage piles regardless
of the quantity of clinker or the length of time that the clinker pile
is in existence.
In addition, the owner or operator must include as part of their
operations and maintenance plan (required in Sec. 63.1347) the
location of their open clinker storage piles and the fugitive dust
control measures as specified in this rule that will be implemented to
control fugitive dust emissions from open clinker piles. We agree with
comments received that the list of allowed work practices reflects all
of the available practices documented in cement kiln facility operating
permits to control clinker storage pile fugitive emissions. The size,
type and duration of a clinker pile may warrant different types of work
practices. The final rule requires that one or more of a variety of
work practices need to be employed, recognizing that the source will
use the work practices that will be effective for the particular piles.
Thus, the EPA has revised the list of work practices to be consistent
with those listed in the proposal preamble. These are: Use of partial
enclosures, using a water spray or fogging system, applying appropriate
dust suppression agents, using a wind barrier and using a tarp.
Commenters also requested that the EPA allow other work practices if
approved by the delegated authority. Our regulations already provide
procedures for sources to seek approval of alternative work practices.
See section 112(h)(3) as implemented by 40 CFR 63.8(f).
Several industry commenters stated that the definition of clinker
pile is problematic as proposed because it was not limited by size or
duration. Commenters note that it is not uncommon for small amounts of
clinker to be dropped, or to fall off a front-loader onto the ground
when being moved from a kiln to a storage location or from such a
location to the grinding mill. Because these are small amounts of
clinker, it is also not uncommon that these small quantities of clinker
will remain where they were dropped and may not be picked up or removed
until the necessary manpower becomes available; in some cases this
could be multiple days. Another industry commenter noted that because
of the short-term duration of temporary clinker stockpiles, the use of
work practices similar to those proposed for clinker storage piles is
not feasible. The industry trade association suggested the following
definition: ``Open clinker storage pile means an outdoor, unenclosed
accumulation of clinker on the ground, which contains in excess of
50,000 tons of clinker, and is utilized for a continuous period in
excess of 180 days.'' Under this suggested approach, only a clinker
storage pile meeting this definition would be subject to the work
practice standards.
We are not adopting this approach. We believe that the potential to
emit may be different at different sites for a variety of reasons such
as weather and traffic conditions. Nor did the commenter provide
information indicating that open clinker storage piles of less than
50,000 tons or stored for less than 180 days are unlikely to produce
fugitive emissions. Indeed, as a result of weather, traffic or other
conditions, smaller piles stored for shorter periods have the evident
potential to emit substantial levels of fugitive emissions. Nor is any
such uniformly applicable distinction based on duration evident.
Clinker piles can be temporary but be replaced by a new pile at the
same (or nearby) location a few days later, with no essential
difference in fugitive emissions.
Nonetheless, we believe that the commenter is correct that spills
are unavoidable, and that work practices designed for non-temporary
piles cannot feasibly be applied in such circumstances. The commenter
is also correct that work practices used for non-temporary piles would
be misapplied to temporary piles attributable to cleaning storage
structures. For these reasons, the definition of ``open storage pile''
excludes these types of piles. Specifically, the definition of open
clinker storage pile does not include temporary piles of clinker that
are the result of accidental spillage or temporary use of outdoor
storage while clinker storage buildings are being cleaned. This final
rule defines ``temporary'' to mean piles that remain in place for 3
days or less from their generation (3 days accommodating weekend
scheduling). This is sufficient time to either pick these spills up
(the applicable work practice for these spills) or to cover them to
prevent fugitive emissions.
These final amendments will result in a cost savings to the
industry as compared to the 2010 rule. As a result of requiring work
practices instead of enclosures, we estimate that there will be a
savings of $8.25 million annually. See Final Portland Cement
Reconsideration Technical Support Document, December 20, 2012, in this
rulemaking docket.
D. September 9, 2015, Compliance Date for the Amended Existing Source
Standards
The EPA proposed to establish September 9, 2015, as the compliance
date for the amended existing source NESHAP standards. The basic reason
for the proposed compliance date was that the proposed change in the PM
standard made possible different compliance alternatives for all of the
stack emission standards, and that it could legitimately take two years
from the original compliance date to implement these new compliance
strategies. See 77 FR 42385-87. Further, the amended compliance date
would apply to all of the stack emission standards due to the
interrelatedness of the standards: the mercury, THC and HCl standards
all typically involve some element of PM generation and capture and so
the controls must be integrated with PM control strategies. Id. at
42386.
The record for this final rule supports the need for the September
9, 2015 compliance date. With respect to PM control, as the EPA
explained at proposal, plants now have the option of retaining
electrostatic precipitators (ESP) with modification or downstream
polishing baghouses, rather than replacing ESP with baghouses. Plants
may also size baghouses differently (with or without incorporation of
upstream or downstream polishing elements). The various types of
sorbent injection strategies to control organics, mercury and HCl, are
affected by the PM limits (and vice versa). Based on the facts of this
record for this source
[[Page 10023]]
category, the type, size and aggressiveness of the controls for these
HAP, as well as the PM controls, are not only interdependent but can
all change as a result of the amended PM standard. In addition, the
amended alternative oHAP standard affords additional compliance
alternatives for control of non-dioxin organic HAP, including
alternatives to use of Residual Thermal Oxidizers. See generally, Final
Portland Cement Reconsideration Technical Support Document, section
3.1, December 2012, in the docket for this rulemaking.
Determining, developing, installing, testing and otherwise
implementing a different comprehensive HAP control regime takes time.
Specifically, plants will need to conduct engineering studies,
determine the most cost-effective control strategy, seek contract bids,
purchase equipment, install and test the new equipment. Below is an
estimate of a timeline for a cement kiln to undertake these steps.
Time Needed To Prepare for Compliance
[Docket item EPA-HQ-OAR-2011-0817-0505-A1]
------------------------------------------------------------------------
Steps in preparing for compliance Time period
------------------------------------------------------------------------
New engineering study............. January-April 2013.
Selection of technology providers. April-August 2013.
Technology procurement............ August-December 2013.
Detailed technology design and January-June 2014.
final engineering.
Equipment fabrication and June-December 2014.
permitting.
Construction and tying into January-May 2015.
existing operation.
Technology commissioning.......... June-August 2015.
------------------------------------------------------------------------
One commenter, sharply opposing any change in compliance date,
maintained that all of this reasoning is hypothetical and that such a
consequential extension could not legitimately rest on speculation. The
EPA disagrees that this analysis is speculative. First, the EPA's
engineering judgment is that the changes in the PM standard and
alternative oHAP standard, open up different compliance alternatives
from those under the 2010 rule. The EPA has indicated what those
alternatives can be, and the time needed to determine, purchase,
install and test them. Comments from the affected industry are
consistent with the EPA's engineering judgment as to the type of
different compliance approaches now available for existing sources.
The EPA's engineering determinations as to the time needed for
cement kilns to implement a different multi-HAP control strategy here
are moreover consistent with the agency's long-standing analysis (i.e.
analysis not specific to the cement industry) of the time needed to
install multipollutant control systems. See US EPA, Engineering and
Economic Factors Affecting the Installation of Control Technologies for
Multipollutant Strategies, EPA-600/R-02/073, October 2002) (cited at 77
FR 42386). Therefore, the EPA estimated that it is normal for the
development and implementation of new compliance measures to take
between 15-27 months for single control systems, and longer for systems
involving multiple controls for HAP and criteria pollutants, as is the
case here.
The record to this rule also contains a survey of 92 of the 97
domestic cement kilns currently in operation. These survey results
document, on a kiln by kiln basis, alternative engineering strategies
now available to these kilns as a result of the amended PM standard and
also documents the time each kiln estimates would be needed to carry
out these new compliance strategies. See Comments of PCA, Appendix D
(EPA-HQ-OAR-2011-0817-0505). For example, kiln B \12\ has the option of
modifying its ESP system using a hybrid ESP/baghouse filter system, or
of using a cyclone upstream of the ESP. Steps needed to implement these
possibilities include main stack evaluation, cooler stack testing, and
evaluation, vendor/contractor selection, final design, equipment
procurement and fabrication, startup and commissioning, and
demonstrating compliance. The plant has already commenced some of these
steps, but provides reasonable time estimates for why it would take
until September 2015 to complete them. Kiln Q \13\ expects to be able
to retain its ESP system (whereas it could not under the 2010 final
rule), but needs to resize its dust conveying system, upgrade the ESP,
and utilize a larger activated carbon injection system differently from
planned (since an ESP will not capture mercury as would a baghouse).
Steps involved in developing and implementing a system include
reviewing the structural integrity of the existing ESP, obtaining
proposals on ESP upgrades, relocating an existing stack adjacent to the
existing ESP, complete stack design, order equipment for ESP upgrades,
order a new stack, contract construction, perform necessary
construction, modify the ESP as needed, evaluate CEMS performance and
conduct stack testing and make any adjustments to the integrated
control system. Again, reasonable timelines for carrying out these
steps are provided.
---------------------------------------------------------------------------
\12\ For competitiveness reasons, kilns in this survey are
identified by letter. The survey results are consistent with the
EPA's engineering understanding and judgment, and the EPA has no
reason to dispute the overall survey results (although some details
may be open to question).
\13\ These examples were chosen at random by the EPA from the
survey information provided in the comment.
---------------------------------------------------------------------------
Neither the EPA nor the industry has said definitively what each
kiln will do and how long it will take. Until the standards are
finalized, no such definitive pronouncement is possible. However, the
record is quite specific that additional control strategies are now
possible; what the range of those new control strategies are; that the
strategies are interrelated so that the standards for PM, organics,
mercury and HCl are all implicated; and the time needed to carry out
the various strategies. Thus, the commenter is mistaken that the record
regarding the need for a compliance date of September 2015 is merely
conjectural.
The EPA solicited comment on the possibility of a shorter extension
for the stack emission standards, noting that by virtue of the 2010
final rule, the industry was not starting from scratch but could
already undertake compliance steps. See 77 FR 42386/3. The survey
results referred to above confirm that this is the case, since a number
of plants (to their credit) indicated that they have taken preliminary
steps toward compliance such as conducting stack testing, and testing
various control strategies (e.g., survey results for kilns A, F and G).
Nonetheless, many commenters made the evident point that this
preliminary work could only go so far when there was uncertainty about
[[Page 10024]]
the final standard and uncertainty around which standard would
determine their final control strategy. Moreover, even those plants
which had begun preliminary compliance steps indicated (with specific
timelines provided) that the remaining work would legitimately stretch
through the summer of 2015.
This same record refutes those comments maintaining that an even
longer compliance extension is needed. Not only is this inconsistent
with the EPA's own estimates, but the industry survey results document
that no further time is needed. See CAA section 112(i)(3)(A)
(compliance with CAA section 112(d) standards to be as expeditious as
practicable). Therefore, the EPA is revising the compliance date for
existing sources for PM, THC, HCl, and Hg to be September 9, 2015.
However, the EPA is establishing February 12, 2014, as the
compliance date for the standards for existing open clinker piles.
These standards are not inter-related to the stack emission standards,
and so need not be on the same timeline. The work practices we are
adopting as the standards reflect practices already in place throughout
the entire industry. The time needed to come into compliance
consequently is to establish a reporting and recordkeeping apparatus,
and in some instances to obtain approval (after appropriate
demonstration) to use work practices not enumerated in the standard.
The EPA estimates that these various steps should not exceed twelve
months. Since section 112(i)(3)(A) requires compliance to be as
expeditious as practicable, the EPA is establishing a 12 month
compliance period for these standards.
A compliance date for an amended standard must still be ``as
expeditiou[s] as practicable'' and not more than 3 years. We believe a
compliance extension is appropriate where, as here, for the stack
emission standards, the amended result in a compliance regime differs
from the initial rule and additional time is needed to develop,
install, and implement the controls needed to meet the amended
standard. The EPA has shown that to be the case here, as explained
above.
The Sierra Club in its comments also argued that the EPA could not
change the 2013 compliance date in the 2010 final rule as a matter of
law. The commenter rests this argument on CAA sections 112(d)(7) and
112(i)(3)(A). We have responded above to the argument based on section
112(d)(7). Section 112(d)(7) simply is not an anti-backsliding
provision (or, at the least, does not have to be interpreted that way).
CAA Section 112(i)(3)(A) states in relevant part:
``[a]fter the effective date of any emissions standard, limitation
or regulation * * * the Administrator shall establish a compliance date
or dates for each category or subcategory of existing sources, which
shall provide for compliance as expeditiously as practicable, but in no
event later than 3 years after the effective date of such standard''.
In NRDC v. EPA (Plywood MACT), 489 F. 3d 1364, 1373-74 (D.C. Cir.
2007) the court held that ``only the effective date of Section 112
emissions standards matters when determining the maximum compliance
date.'' 489 F. 3d at 1373 (emphasis original). The EPA, therefore,
lacked authority to extend the compliance date when it was only
adjusting reporting terms. Id. at 1374. The opinion implies, however,
that the EPA may reset the compliance date when the EPA amends the
actual standard, as here. If the statute provided an absolute bar on
the EPA extending an effective date, there was no reason for the court
to distinguish the situation where the EPA amends some ancillary
feature of the rule from the situation where the EPA amends the actual
standard.\14\
---------------------------------------------------------------------------
\14\ Sierra Club maintains that because the revisions to the PM
standard leave that standard nearly as stringent as the 2010
standard, all that has effectively changed is the standard's
averaging time. Sierra Club likens this situation to the amendments
to ancillary provisions like reporting at issue in Plywood MACT.
This is incorrect. First, as explained in section V.A. above, the
standard did increase numerically as a result of removing commercial
incinerators from the database. Portland Cement Reconsideration
Technical Support Document, June 15, 2012, Docket item EPA-HQ-OAR-
2011-0817-0225. Second, although the amended PM standard is
relatively as stringent as the 2010 standard (75 FR 54988/2 and 77
FR 42389/3), it nonetheless affords different compliance options for
all of the standards, as explained above and in further detail in
the Response to Comment document. The standard allows flexibility
for those days when emissions increase as a result of normal
operating variability, without significantly affecting the long-term
average performance for PM and affords different compliance
opportunities as a result. Nor does the commenter consider the
amendment to the alternative oHAP standard, which amendment likewise
affords new compliance opportunities.
---------------------------------------------------------------------------
The reason it makes sense for the EPA to have the authority to
reestablish a compliance date when it amends a MACT standard is
evident. In a technology-based regime like section 112(d), if the
technology basis of the standard changes with a change of the standard,
it takes time to adopt the revised controls. This result fits the
statutory text.
Where the EPA has amended an existing source MACT standard, the
compliance date for that amended standard must be as expeditious as
practicable, and no later than 3 years from its effective date. Sierra
Club argues that the original standard (the one that has been amended)
must nonetheless take effect, but that standard no longer exists. It
has been amended. Moreover, the result of Sierra Club's approach would
force sources to install one technology and rip it out in short order
to install another. Congress cannot have mandated this result. See PCA
v. EPA, 655 F. 3d at 189 (staying NESHAP standards for clinker piles--
that is, effectively extending their compliance date--because ``the
standards could likely change substantially. Thus, industry should not
have to build expensive new containment structures until the standard
is finally determined.'') 15 16 Moreover, in the extreme
case where the initial standard was outright technically infeasible by
any source (and was amended by the EPA to correct this defect), Sierra
Club's reading would leave sources with literally no legitimate
compliance option.\17\ Technology-based standards simply do not work
this way.
---------------------------------------------------------------------------
\15\ In a variant of this argument, Sierra Club maintains that
in a situation where the compliance date for an initial existing
source MACT standard has not yet passed and the EPA amended that
standard to make it more stringent, the EPA would nonetheless leave
the predecessor less stringent standard in place and require
compliance with it. Although this situation has not arisen, the EPA
would presumably be governed by the same principle noted by the PCA
court: is the technology basis for the standard changing in such a
way as to require more time for compliance and in a way that negates
the compliance strategy of the initial rule. (Of course, if the
compliance date of a standard has already occurred and a standard is
later amended, that compliance date would not change retroactively.)
\16\ Sierra Club maintains that PCA is distinguishable because
it involved a standard which the EPA was compelled to change. First,
the comment is factually mistaken. The EPA had granted
reconsideration of the clinker pile standards but had not indicated
that the standards would be amended. See 76 FR 28325/1 (May 17,
2011). Nor did the court indicate that the pile standards must
change. Rather, ``[b]ecause EPA will now be receiving comments for
the first time, the standards could likely change substantially.''
655 F. 3d at 189 (emphasis supplied). Thus, the court effectively
reset the compliance date because of a potential future change in
the rule which could result in a compliance regime which differed
from that in the 2010 final rule. This is directly parallel to the
situation now presented by the amended PM and alternative oHAP
standards.
\17\ An example is the startup and shutdown standard for HCl in
the 2010 final rule. The EPA established this standard as zero on
the mistaken assumption that no chlorine could be present in the
kiln during there periods. See 76 FR 28325 (granting consideration
on this basis). The commenter's approach would leave this
technically infeasible standard and its compliance date in place
without recourse.
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[[Page 10025]]
E. Eligibility To Be a New Source Under NESHAP
CAA section 112(a)(4) states that a new source is a stationary
source if ``the construction or reconstruction of which is commenced
after the Administrator first proposes regulations under this section
establishing an emissions standard applicable to such source.'' As we
explained previously, there is some ambiguity in the language ``first
proposes'' and such language could refer to different dates in
different circumstances, such as the first time the Agency proposes any
standards for the source category, the first time the Agency proposes
standards under a particular rulemaking record for the source category,
or the first time the Agency proposes a particular standard.
In the proposed reconsideration rule, the EPA proposed to retain
May 6, 2009, as the date which determines new source eligibility and
solicited comment on this issue. Industry commenters stated that we
should change the date for determining new source status from May 9,
2009 to July 18, 2012, the date of the proposed reconsideration rule.
In support, they asserted that they will not know what the final
standards are until we finalize the reconsideration rule. We disagree
with the commenters' suggestion and are retaining the May 6, 2009 date
as the date that determines whether a source is a new source under CAA
section 112(a)(4).
As we explained at proposal, it is reasonable to retain the May 6,
2009 date as the date the Agency ``first proposed'' standards for this
source category. This is the date that EPA first proposed these
standards under this particular rulemaking record. Today's action is a
reconsideration action, and although it revises the particulate matter
new source standard, it is premised on the same general rulemaking
record. It is thus reasonable to view the date EPA ``first proposes''
standards to be the May 2009 date. Further, industry commenters
essentially advocate an approach whereby any time the Agency changes a
new source standard, in any way, on reconsideration, the new source
trigger date would change. Such a result is not consistent with
Congress' intent in defining the term ``new source'' in section
112(a)(4), to be the date the Agency ``first proposes'' standards.
Furthermore, EPA notes that the new source standards finalized today
are ones that will be met, in our view, using the same or similar
control technologies as would be used to meet the standards issued in
May 2010, and commenters have not disputed this conclusion. See 77 FR
42387.
VI. Summary of Cost, Environmental, Energy and Economic Impacts
A. What are the affected sources?
As noted in the proposed rule, the EPA estimates that by 2013 there
will be 100 Portland cement manufacturing facilities located in the
U.S. and Puerto Rico that are expected to be affected by this final
rule, and that approximately 5 of those facilities are new greenfield
facilities. All these facilities will operate 156 cement kilns and
associated clinker coolers. Of these kilns, 23 are CISWI kilns. These
have been removed from our data set used to establish existing source
floors. Based on capacity expansion data provided by the PCA, by 2013
there will be 16 kilns and their associated clinker coolers subject to
NESHAP new source emission limits for PM, mercury, HCl and THC, and 7
kilns and clinker coolers subject to the amended NSPS for nitrogen
oxide and SO2. Some of these new kilns will be built at
existing facilities and some at new greenfield facilities.
B. How did the EPA evaluate the impacts of these amendments?
For these final amendments, we determined whether additional
control measures, work practices and monitoring requirements would be
required by cement manufacturing facilities to comply with the amended
rules, incremental to the 2010 final standards (since any other
comparison would result in double counting). For any additional control
measure, work practice or monitoring requirement we determined the
associated capital and annualized cost that would be incurred by
facilities required to implement the measures. Finally, we considered
the extent to which any facility in the industry would find it
necessary to implement any of the additional measures in order to
comply with these final amendments. Using this approach, we assessed
potential impacts from the proposed revisions.
These final amendments to the 2010 rule are expected to result in
lower costs for the Portland cement industry. The final amendment to
the PM standard affords alternative, less costly compliance
opportunities for existing sources. See section V.D above. These could
be utilizing existing PM control devices rather than replacing them
(for example, retaining an ESP or a smaller baghouse), or supplementing
existing PM control rather than replacing it (putting polishing
controls ahead of the primary PM control device, for instance).
Compliance strategies for the other HAP, all of which involve some
element of PM control, also may be affected. Cost savings from these
alternatives could be significant. There are also potential cost
savings associated with the amended oHAP alternative standard (which
now may be a viable compliance alternative for some sources since
issues of reliable analytic measurement have been resolved). Following
proposal, industry submitted kiln specific information on likely
changes in compliance strategy resulting from the proposed amendments
so that we are now better able to estimate potential savings resulting
from the final amendments. Based on an industry survey of 18 Portland
cement facilities (20 kilns) after proposal (see Docket item EPA-HQ-
OAR-2011-0817-0505, Appendix D), it appears that the amendments may
have the following effects, which may result in savings in capital and
annual costs associated with implementing control technologies for
these pollutants:
Regenerative thermal oxidizers (RTO) may not need to be
installed due to the amended oHAP alternative.
Carbon injection rates may be lowered or not required for
THC control.
Existing PM controls (ESP and baghouse) may not need to be
replaced, but may instead be upgraded.
Additional PM controls may not have to be implemented.
Polishing and hybrid filter configurations may be
implemented instead of total replacements.
There are also certain costs, and cost savings, associated with
other provisions of the final amendments. There may be a difference in
costs of stack testing for PM and use of a CPMS, rather than use of a
PM CEMS. In addition, there are cost savings when changing from a PM
CEMS compliance demonstration to a CPMS demonstration. For example as
part of the PS 11 calibration requirements, a minimum of 15 Method 5
test runs are required to develop a correlation curve, with no limit to
the maximum number of test runs. Omitting the need for these multiple
test runs will save the facility a minimum of $20,000 per kiln (each
Method 5 test costs $5,000). At a savings of $20,000 per kiln,
nationwide savings for 133 new and existing kilns, would be $2.7
million per year. However, the CPMS is the same type of device as a PM
CEMS, so the capital cost of the CPMS would not be significantly
different than the CEMS device.
The final revisions to the alternative organic HAP standard (from 9
ppm to 12 ppm, reflecting the analytic method practical quantitation
limit) would allow more sources to select this compliance alternative
and demonstrate compliance without needing to install
[[Page 10026]]
very expensive and energy-intensive RTO. In addition, providing
parametric monitoring flexibilities (not present in the 2010 final
rule) will provide lower costs for the better-performing sources in the
industry. See section IV.B above. We have quantified these savings (see
Final Portland Cement Reconsideration Technical Support Document,
December 20, 2012, Section 3).
The revisions to the standard for open clinker storage piles codify
current fugitive dust control measures already required by most states,
so no impacts are expected. These final standards would be
significantly less expensive than the controls for open piles in the
2010 final rule, which required enclosures in all instances. We
estimate that the savings to industry over the 2010 rule will be $8.25
million annually. See Final Portland Cement Reconsideration Technical
Support Document, December 20, 2012, in this rulemaking docket.
We have estimated the additional industry cost associated with the
affirmative defense to civil penalties provisions. We estimate the
additional cost is $3,258 per year for the entire industry. See
Supporting Statement in the docket.
One of the final revisions would allow sources that control HCl
with dry scrubbers to use periodic performance testing and parametric
monitoring rather than monitoring compliance with an HCl CEMS. This
will provide those sources with additional flexibility in complying
with the HCl standard.
The revision to the alternative PM emissions limit provisions
merely recognizes that sources other than the clinker cooler may
combine their exhaust with the kiln exhaust gas and corrects the
equation for calculating the alternative limit. Therefore, there should
be no impacts from this revision.
The amendments provide for work practices rather than numerical
standards during periods of startup and shutdown. The work practice
standards reflect common industry practices, so there should be no
costs associated with them. There should also be substantial savings
associated with the work practices.
At an annual cost of about $51,000 per year ($22,800 per Method 30B
test for mercury + $8,000 per year for Method 25A test for THC +
$20,000 per year for Method 321 test for HCl), the final revisions for
new testing and monitoring of coal mills that use kiln exhaust gases to
dry coal and exhaust through a separate stack are not expected to have
significant impacts.
The revisions would make existing kilns that undergo a
modification, as defined by NSPS, subject to a PM standard of 0.07 lb/
ton clinker, 3-run average. There may be less costly compliance
alternatives under the amended standard, similar to alternatives
available under the amended existing source NESHAP for PM.
C. What are the air quality impacts?
In these final amendments, emission limits for mercury, THC and HCl
are unchanged from the 2010 rule. Thus, there is no change in emissions
from the 2010 rule for these HAP and HAP surrogates. The alternative
HAP organic standard is being amended to 12 ppm, which is the analytic
method practical quantitation limit based on the performance test
method detection limit of 4 ppm. The impact on emission levels due to
this change is not clear since measuring below the quantitation limit
does not yield a value with enough certainty to represent the actual
level. Thus, a measurement below 12 ppm could very well actually be 12
ppm or something less. For PM, the limit for existing sources changes
from 0.04 lb/ton clinker 30-day average to 0.07 lb/ton clinker based on
stack testing. The PM limit for new sources also changed: To 0.02 lb/
ton clinker stack test from 0.01 lb/ton clinker 30-day average. The
final changes in the PM standards, while not significant in absolute
terms, may result in a small increase in total nationwide emissions by
allowing slightly more variability, although, as noted at proposal, we
estimate that design values will be essentially identical under the
2010 and this final standard. 77 FR 42389. As explained in the impacts
analysis for the 2010 rule (see Docket item EPA-HQ-OAR-2002-0051-3438),
emission reductions were estimated by comparing baseline emissions to
the long-term average emissions of the MACT floor kilns. As a practical
matter, plants operate to comply with this lower average emissions
level (the so-called design level), rather than the emissions limit, so
that on those days where there is normal operating variability they do
not exceed the emissions limit. See 77 FR 42386-87. Under the 2010
rule, the average PM emissions from the existing floor kilns were
0.02296 lb/ton clinker. Under the amended standard, the average PM
emissions of the existing floor kilns is calculated to be 0.02655 lb/
ton clinker although, as noted, this difference is less than the normal
analytic variability in PM measurement methods and so must be viewed as
directional rather than precisely quantitative. The average emissions
for new kilns did not change as we believe new sources will have to
adopt identical control strategies as under the promulgated standards.
We, therefore, are not estimating an emission increase from new kilns.
For existing kilns, with an increase in PM emissions under this final
rule of 0.00359 lb/ton clinker compared to the 2010 rule, nationwide
emissions of PM would increase by 138 tons per year (0.00359 x
76,664,662/2000). Thus, the EPA estimates that the main effect of this
final rule for PM will be to provide flexibility for those days when
emissions increase as a result of normal operating variability, but
would not significantly alter long-term average performance for PM.
Nonetheless, as explained in section V.D above, this change does allow
for changes in compliance strategies in the form of types, sizes and
sequencing of treatment trains.
Emission reductions under the 2010 rule and this final rule, in
2015, are compared in Table 4.
Table 4--Comparison of Nationwide PM Emissions From 2010 Rule to Final Rule In 2015
----------------------------------------------------------------------------------------------------------------
Kiln type 2010 rule Final rule Increment
----------------------------------------------------------------------------------------------------------------
Emissions limit (lb/ton clinker.. Existing........... 0.04............... 0.07............... NA
(30-day average (3-run stack test).
with a CEMS).
MACT average emissions for Existing........... 0.02296............ 0.02655............ 0.00359
compliance (lb/ton clinker.
2010 baseline emissions (CISWI ................... 11,433............. 11,433............. NA
kilns removed) (tons/yr).
Nationwide emissions reduction Total.............. 10,540............. 10,402............. -138
(tons/yr).
----------------------------------------------------------------------------------------------------------------
[[Page 10027]]
One commenter noted that the compliance extension will result in two
additional years of HAP emissions at pre-standard levels, noting
especially the emission of PM, noting further that fine PM
(PM2.5) is causally associated with mortality and serious
morbidity effects at a population level. See, e.g., 77 FR 38909 (June
29, 2012). We note first that these rules are technology-based, not
risk-based, and that there are compelling reasons to amend the PM
standard and to establish new compliance dates for existing sources as
a result of technological limitations with the 2010 rule PM standard,
and the new compliance opportunities afforded as a result of the
amendment to that standard. See section V.D above. We also question the
commenter's premise that all of the predicted emission reductions and
benefits would accrue if the existing source CEM-based PM standards
took effect in September 2013. As explained at length in section V.A
above and in other comment responses, PM CEMS would not reliably
measure the level of the PM standard in many instances. One cannot
assume the full range of emission reductions (and consequent health
benefits) would accrue in the real world if the emission measurements
themselves are uncertain. Thus, in a meaningful sense, today's
amendments result in a regime where the required emission reductions
will be reliably measured, so that the rule's health benefits will
reliably occur.
D. What are the water quality impacts?
At proposal, we believed that none of the amendments being proposed
would have significant impacts on water quality and that to the extent
that the revision affecting dry caustic scrubbers encourages their use,
some reduction in water consumption may occur although we had no
information upon which to base a quantified estimate. We received no
comments questioning this assessment. Further, in reviewing the
industry survey information on the impacts of the proposed changes,
only 1 of the 20 kilns for which information was provided was
considering the addition of a wet scrubber, although it was also
evaluating a dry scrubber (see docket item EPA-HQ-OAR-2011-0817-0505,
Appendix D, kiln S). Therefore, we continue to believe that these final
amendments will not significantly impact water quality.
E. What are the solid waste impacts?
None of the amendments being finalized with this final rule are
expected to have any solid waste impacts.\18\
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\18\ Although dust shuttling is likely to be one element of
mercury compliance strategy, the amount of dust shuttling would not
increase incremental to the 2010 final rule since the standards for
new and existing sources are the same in the 2010 final rule and
these amendments. Moreover, as explained in section V.B above, even
with respect to the high mercury feed source, dust shuttling entails
moving dust from within the kiln to other parts of the process and
is considered a closed loop process, thereby not causing any waste
impacts.
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F. What are the secondary impacts?
Indirect or secondary air quality impacts include impacts that will
result from the increased electricity usage associated with the
operation of control devices as well as water quality and solid waste
impacts (which were just discussed) that will occur as a result of
these amendments. Because we are finalizing revisions that slightly
reduce the stringency of the existing source emission limits for PM
from the promulgated 2010 limits, we project that some facilities will
alter their strategy for complying with the standards for the four
pollutants to achieve compliance at a lower cost than possible under
the original standard. The survey results discussed in section V.D
above confirm the EPA's engineering judgment. Other facilities in the
survey that were not able to meet the THC limit or the alternative
organic HAP limit in the 2010 rule were considering the installation of
RTO. Because some of these facilities may now meet the limit without
the installation of an RTO, we have estimated a reduction of 24,702
tons per year less CO2 emissions being emitted to the
atmosphere (equivalent to 2 less RTO's being installed). As a result of
the organic HAP limit being revised from 9 ppm to 12 ppm, these sources
responded that they now had other less costly alternatives. The
additional compliance time was also cited as a factor that would gives
sources the additional time they needed to consider other HAP control
alternatives to RTO. As the industry survey highlights, these types of
determinations will be made for each facility based on site-specific
characteristics such as process type, equipment age, existing air
pollution controls, raw material and fuel characteristics, economic
factors and others. In general, this survey indicates that the
combination of the revised limits for PM and organic HAP as well as the
September 2015 compliance date will give sources the opportunity to
develop less costly and less aggressive compliance strategies. We do
not have enough information to quantify the impact of overall secondary
impacts, (with the exception of the CO2 reductions noted
above), but we believe the impacts would in fact be reduced relative to
the 2010 rule since less energy is expected to be needed for facilities
that can retain and upgrade their current controls, instead of for
example, installing additional controls in series.
G. What are the energy impacts?
As discussed in the preceding section, because of the final
revisions to the PM emission limits, the organic HAP limits and the
compliance date extension, some facilities will develop more cost
effective and less energy intensive compliance strategies. For three of
the facilities (five kilns) that were part of the industry survey, all
five kilns required significant changes to meet the 2010 THC standard,
in part because they were not pursuing the alternative organic HAP
alternative standard due to analytic measurement uncertainties. See
docket item EPA-HQ-OAR-2011-0817-0505, Appendix D (kilns A, C and D,
and F and G). Prior to the proposed revisions, all five of the kilns
were considering RTO as a control option as well as other options
including catalytic ceramic filtration, a relatively new technology and
as yet, not completely demonstrated technology for the cement industry.
In response to the survey of what changes, if any, the facilities would
make in response to the proposed revisions, all three facilities
indicated that the amended organic HAP limit or the September 2015
compliance date allowed them to consider the use of less capital
intensive alternatives and to continue testing alternatives for THC
reduction other than the highly energy-intensive RTO for the five kilns
involved. Although we cannot accurately predict for the entire industry
the extent to which these site-specific compliance strategies may
affect energy demands, the industry survey results indicate a trend
toward less energy intensive strategies than RTO, and as noted above,
we predict a reduction in CO2 emissions due to less energy
use as a result of two fewer kilns installing RTOs.
H. What are the cost impacts?
Under the cost scenario discussed above, we estimate that there
could be savings of approximately $52 million associated with
alternative compliance strategies for meeting amended PM standards,
making corresponding adjustments in compliance strategies for the
organic HAP and requiring work practice for open clinker storage piles.
Table 5 summarizes the costs and emissions reductions of this final
action.
[[Page 10028]]
Table 5--Summary of the Costs and Emission Reductions of the Final Amendments to the Portland Cement
Manufacturing Industry NESHAP Relative to the 2010 Rule \a\ \b\ \c\ \d\ \e\
----------------------------------------------------------------------------------------------------------------
PM emissions PM emissions
Proposed amendment Annualized cost reduction 2010 rule reduction 2012 rule Emission change tpy
----------------------------------------------------------------------------------------------------------------
Revised PM, oHAP standard.... ($42.2 million) 10,540 tons......... 10,402 tons......... 138 increase.
\f\.
Replace PM CEMS with PM CPMS. ($2.7 million). 0...................
Coal Mill Testing............ $1.3 million... 0...................
Open clinker storage pile ($8.25 million) 0...................
work practices.
-----------------
Total.................... ($51.85
million).
----------------------------------------------------------------------------------------------------------------
\a\ Parentheses indicate cost savings. All costs are in 2005 dollars.
\b\ We also estimate that there will be a one-time cost of $25,000 for each facility to revise their operation
and maintenance plan to include procedures to minimize emissions during periods of startup and shutdown.
\c\ Emissions reductions are the total once full compliance is achieved in 2015.
\d\ Full compliance costs will not occur until September 9, 2015.
\e\ Note emission reductions published in the 2010 rule included CISWI kilns, but the reductions in this table
reflect reductions since CISWI kilns were removed from the database.
\f\ Includes cost savings due to revised PM standard.
The cost information in Table 5 is in 2005 dollars at a discount rate
of 7 percent. The EPA did not have sufficient information to quantify
the overall change in benefits or impacts in emissions for 2013 to
2015.
With regard to the coal mill monitoring requirements in this
action, sources with integral coal mills that exhaust through a
separate exhaust would potentially incur a capital cost of $36,000 to
install a continuous flow meter. The annualized cost of a flow meter is
$11,000. Because this final rule allows the use of maximum design flow
rate instead of installing flow meters, we believe that most facilities
will take advantage of this and will not incur these costs. Annual
testing at these coal mills for mercury, THC and HCl will cost about
$51,000 ($22,800 per Method 30B test for mercury + $8,000 per year for
Method 25A test for THC + $20,000 per year for Method 321 test for
HCl). Using information supplied by the industry (see docket item EPA-
HQ-OAR-2011-0817-0612), approximately 26 facilities would be affected
by these requirements for an annual cost of $1.3 million. Costs for
coal mills to meet the PM limits for this NESHAP are not included,
since all equipment and monitoring are in place to meet requirements of
Subpart Y and thus are not considered additional costs.
With the final change to PM CPMS instead of CEMS, it is estimated
that the elimination of the PS correlation tests will result in a
savings of $20,000 per kiln.
I. What are the health effects of these pollutants?
In this section, we provide a qualitative description of benefits
associated with reducing exposure to PM2.5, HCl and mercury.
Controls installed to reduce HAP would also reduce ambient
concentrations of PM2.5 as a co-benefit. Reducing exposure
to PM2.5 is associated with significant human health
benefits, including avoiding mortality and morbidity from
cardiovascular and respiratory illnesses. Researchers have associated
PM2.5 exposure with adverse health effects in numerous
toxicological, clinical and epidemiological studies (U.S. EPA,
2009).\19\ When adequate data and resources are available and a
regulatory impact analysis (RIA) is required, the EPA generally
quantifies several health effects associated with exposure to
PM2.5 (e.g., U.S. EPA, 2011).\20\ These health effects
include premature mortality for adults and infants, cardiovascular
morbidities such as heart attacks, hospital admissions and respiratory
morbidities such as asthma attacks, acute and chronic bronchitis,
hospital and emergency department visits, work loss days, restricted
activity days and respiratory symptoms. Although the EPA has not
quantified certain outcomes including adverse effects on birth weight,
pre-term births, pulmonary function and other cardiovascular and
respiratory effects, the scientific literature suggests that exposure
to PM2.5 is also associated with these impacts (U.S. EPA,
2009). PM2.5 also increases light extinction, which is an
important aspect of visibility (U.S. EPA, 2009).
---------------------------------------------------------------------------
\19\ U.S. Environmental Protection Agency (U.S. EPA). 2009.
Integrated Science Assessment for Particulate Matter (Final Report).
EPA-600-R-08-139F. National Center for Environmental Assessment-RTP
Division. Available on the Internet at https://cfpub.epa.gov/ncea/cfm/recordisplay.cfm?deid=216546.
\20\ U.S. Environmental Protection Agency (U.S. EPA). 2011.
Regulatory Impact Analysis for the Federal Implementation Plans to
Reduce Interstate Transport of Fine Particulate Matter and Ozone in
27 States; Correction of SIP Approvals for 22 States. Office of Air
and Radiation, Research Triangle Park, NC. Available on the Internet
at https://www.epa.gov/airtransport/pdfs/FinalRIA.pdf.
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HCl is a corrosive gas that can cause irritation of the mucous
membranes of the nose, throat and respiratory tract. Brief exposure to
35 ppm causes throat irritation, and levels of 50 to 100 ppm are barely
tolerable for 1 hour.\21\ The greatest impact is on the upper
respiratory tract; exposure to high concentrations can rapidly lead to
swelling and spasm of the throat and suffocation. Most seriously
exposed persons have immediate onset of rapid breathing, blue coloring
of the skin and narrowing of the bronchioles. Exposure to HCl can lead
to RADS, a chemically- or irritant-induced type of asthma. Children may
be more vulnerable to corrosive agents than adults because of the
relatively smaller diameter of their airways. Children may also be more
vulnerable to gas exposure because of increased minute ventilation per
kilograms and failure to evacuate an area promptly when exposed. HCl
has not been classified for carcinogenic effects.\22\
---------------------------------------------------------------------------
\21\ Agency for Toxic Substances and Disease Registry (ATSDR).
Medical Management Guidelines for Hydrogen Chloride. Atlanta, GA:
U.S. Department of Health and Human Services. Available online at
https://www.atsdr.cdc.gov/mmg/mmg.asp?id=758&tid=147#bookmark02.
\22\ U.S. Environmental Protection Agency (U.S. EPA). 1995.
Integrated Risk Information System File of Hydrogen Chloride.
Research and Development, National Center for Environmental
Assessment, Washington, DC. This material is available
electronically at https://www.epa.gov/iris/subst/0396.htm.
---------------------------------------------------------------------------
Mercury in the environment is transformed into a more toxic form,
methylmercury (MeHg). Because mercury is a persistent pollutant, MeHg
accumulates in the food chain, especially the tissue of fish. When
people consume these fish, they consume MeHg. In 2000, the National
[[Page 10029]]
Academy of Science (NAS) Study was issued which provides a thorough
review of the effects of MeHg on human health (National Research
Council (NRC), 2000).\23\ Many of the peer-reviewed articles cited in
this section are publications originally cited in the MeHg Study. In
addition, the EPA has conducted literature searches to obtain other
related and more recent publications to complement the material
summarized by the NRC in 2000.
---------------------------------------------------------------------------
\23\ National Research Council (NRC). 2000. Toxicological
Effects of Methylmercury. Washington, DC: National Academies Press.
---------------------------------------------------------------------------
In its review of the literature, the NAS found neurodevelopmental
effects to be the most sensitive and best documented endpoints and
appropriate for establishing an oral reference dose (RfD) (NRC, 2000);
in particular NAS supported the use of results from neurobehavioral or
neuropsychological tests. The NAS report noted that studies in animals
reported sensory effects as well as effects on brain development and
memory functions and support the conclusions based on epidemiology
studies. The NAS noted that their recommended endpoints for an RfD are
associated with the ability of children to learn and to succeed in
school. They concluded the following: ``The population at highest risk
is the children of women who consumed large amounts of fish and seafood
during pregnancy. The committee concludes that the risk to that
population is likely to be sufficient to result in an increase in the
number of children who have to struggle to keep up in school.''
The NAS summarized data on cardiovascular effects available up to
2000. Based on these and other studies, the NRC concluded that
``Although the data base is not as extensive for cardiovascular effects
as it is for other end points (i.e. neurologic effects) the
cardiovascular system appears to be a target for MeHg toxicity in
humans and animals.'' The NRC also stated that ``additional studies are
needed to better characterize the effect of methylmercury exposure on
blood pressure and cardiovascular function at various stages of life.''
Additional cardiovascular studies have been published since 2000.
The EPA did not to develop a quantitative dose-response assessment for
cardiovascular effects associated with MeHg exposures, as there is no
consensus among scientists on the dose-response functions for these
effects. In addition, there is inconsistency among available studies as
to the association between MeHg exposure and various cardiovascular
system effects. The pharmacokinetics of some of the exposure measures
(such as toenail mercury levels) are not well understood. The studies
have not yet received the review and scrutiny of the more well-
established neurotoxicity data base.
The Mercury Study \24\ noted that MeHg is not a potent mutagen but
is capable of causing chromosomal damage in a number of experimental
systems. The NAS concluded that evidence that human exposure to MeHg
caused genetic damage is inconclusive; they note that some earlier
studies showing chromosomal damage in lymphocytes may not have
controlled sufficiently for potential confounders. One study of adults
living in the Tapaj[oacute]s River region in Brazil (Amorim et al.,
2000) reported a direct relationship between MeHg concentration in hair
and DNA damage in lymphocytes; as well as effects on chromosomes.\25\
Long-term MeHg exposures in this population were believed to occur
through consumption of fish, suggesting that genotoxic effects (largely
chromosomal aberrations) may result from dietary, chronic MeHg
exposures similar to and above those seen in the Faroes and Seychelles
populations.
---------------------------------------------------------------------------
\24\ U.S. Environmental Protection Agency (U.S. EPA). 1997.
Mercury Study Report to Congress, EPA-HQ-OAR-2009-0234-3054.
December. Available on the Internet at https://www.epa.gov/hg/report.htm.
\25\ Amorim, M.I.M., D. Mergler, M.O. Bahia, H. Dubeau, D.
Miranda, J. Lebel, R.R. Burbano, and M. Lucotte. 2000. Cytogenetic
damage related to low levels of methyl mercury contamination in the
Brazilian Amazon. An. Acad. Bras. Science. 72(4): 497-507.
---------------------------------------------------------------------------
Although exposure to some forms of mercury can result in a decrease
in immune activity or an autoimmune response (ATSDR, 1999), evidence
for immunotoxic effects of MeHg is limited (NRC, 2000).\26\
---------------------------------------------------------------------------
\26\ Agency for Toxic Substances and Disease Registry (ATSDR).
1999. Toxicological Profile for Mercury. U.S. Department of Health
and Human Services, Public Health Service, Atlanta, GA.
---------------------------------------------------------------------------
Based on limited human and animal data, MeHg is classified as a
``possible'' human carcinogen by the International Agency for Research
on Cancer (IARC, 1994) and in Integrated Risk Information System (IRIS)
(U.S. EPA, 2002).27 28 The existing evidence supporting the
possibility of carcinogenic effects in humans from low-dose chronic
exposures is tenuous. Multiple human epidemiological studies have found
no significant association between mercury exposure and overall cancer
incidence, although a few studies have shown an association between
mercury exposure and specific types of cancer incidence (e.g., acute
leukemia and liver cancer) (NRC, 2000).
---------------------------------------------------------------------------
\27\ U.S. Environmental Protection Agency (EPA). 2002.
Integrated Risk Information System (IRIS) on Methylmercury. National
Center for Environmental Assessment. Office of Research and
Development. Available online at https://www.epa.gov/iris/subst/0073.htm.
\28\ International Agency for Research on Cancer (IARC). 1994.
IARC Monographs on the Evaluation of Carcinogenic Risks to Humans
and their Supplements: Beryllium, Cadmium, Mercury, and Exposures in
the Glass Manufacturing Industry. Vol. 58. Jalili, H.A., and A.H.
Abbasi. 1961. Poisoning by ethyl mercury toluene sulphonanilide. Br.
J. Indust. Med. 18(Oct.):303-308 (as cited in NRC 2000).
---------------------------------------------------------------------------
There is also some evidence of reproductive and renal toxicity in
humans from MeHg exposure. However, overall, human data regarding
reproductive, renal and hematological toxicity from MeHg are very
limited and are based on either studies of the two high-dose poisoning
episodes in Iraq and Japan or animal data, rather than epidemiological
studies of chronic exposures at the levels of interest in this
analysis.
VII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review and Executive
Order 13563: Improving Regulation and Regulatory Review
Under Executive Order 12866 (58 FR 51735, October 4, 1993), this
action is a ``significant regulatory action'' because it raises novel
legal or policy issues. Accordingly, the EPA submitted this action to
the Office of Management and Budget (OMB) for review under Executive
Orders 12866 and 13563 (76 3821, January 21, 2011) and any changes made
in response to OMB recommendations have been documented in the docket
for this action. An RIA was prepared for the September 2010 final rule
and can be found at: https://www.epa.gov/ttn/ecas/regdata/RIAs/portlandcementfinalria.pdf. https://www.epa.gov/ttn/ecas/regdata/RIAs/portlandcementfinalria.pdf.
B. Paperwork Reduction Act
The information collection requirements in this final rule have
been submitted for approval to the OMB under the Paperwork Reduction
Act, 44 U.S.C. 3501, et seq.
The Information Collection Request (ICR) document prepared by the
EPA has been assigned the EPA ICR number 1801.11 for the NESHAP; there
are no additional recordkeeping and reporting requirements for the
NSPS. The information requirements are based on notification,
recordkeeping and reporting requirements in the NESHAP
[[Page 10030]]
General Provisions (40 CFR part 63, subpart A), which are mandatory for
all operators subject to national emissions standards. These
recordkeeping and reporting requirements are specifically authorized by
CAA section 114 (42 U.S.C. 7414). All information submitted to the EPA
pursuant to the recordkeeping and reporting requirements for which a
claim of confidentiality is made is safeguarded according to agency
policies set forth in 40 CFR part 2, subpart B.
We are finalizing new paperwork requirements for the Portland
Cement Manufacturing source category in the form of a requirement to
incorporate work practices for periods of startup and shutdown and
fugitive dust control measures for clinker piles into their existing
operations and maintenance plan.
This final rule also includes new paperwork requirements for
recordkeeping of malfunctions, as described in 40 CFR 63.454(g)
(conducted in support of the affirmative defense provisions, as
described in 40 CFR 63.456).
When a malfunction occurs, sources must report the event according
to the applicable reporting requirements of 40 CFR part 63, subpart
LLL. An affirmative defense to civil penalties for violations of
emission limits that are caused by malfunctions is available to a
source if it can demonstrate that certain criteria and requirements are
satisfied. The criteria ensure that the affirmative defense is
available only where the event that causes a violation of the emission
limit meets the narrow definition of malfunction in 40 CFR 63.2
(sudden, infrequent, not reasonable preventable and not caused by poor
maintenance and or careless operation) and where the source took
necessary actions to minimize emissions. In addition, the source must
meet certain notification and reporting requirements. For example, the
source must prepare a written root cause analysis and submit a written
report to the Administrator documenting that it has met the conditions
and requirements for assertion of the affirmative defense.
The EPA is adding the paperwork and recordkeeping associated with
the affirmative defense to civil penalties for malfunctions to the
estimate of burden in the ICR. To provide the public with an estimate
of the relative magnitude of the burden associated with an assertion of
the affirmative defense position adopted by a source, the EPA has
provided administrative adjustments to the ICR that show what the
notification, recordkeeping and reporting requirements associated with
the assertion of the affirmative defense might entail. The EPA's
estimate for the required notification, reports and records for any
individual incident, including the root cause analysis, totals $3,258,
and is based on the time and effort required of a source to review
relevant data, interview plant employees and document the events
surrounding a malfunction that has caused a violation of an emissions
limit. The estimate also includes time to produce and retain the record
and reports for submission to the EPA. The EPA provides this
illustrative estimate of this burden because these costs are only
incurred if there has been a violation and a source chooses to take
advantage of the affirmative defense.
Given the variety of circumstances under which malfunctions could
occur, as well as differences among sources' operation and maintenance
practices, we cannot reliably predict the severity and frequency of
malfunction-related excess emissions events for a particular source. It
is important to note that the EPA has no basis currently for estimating
the number of malfunctions that would qualify for an affirmative
defense. Current historical records would be an inappropriate basis, as
source owners or operators previously operated their facilities in
recognition that they were exempt from the requirement to comply with
emissions standards during malfunctions. Of the number of excess
emissions events reported by source operators, only a small number
would be expected to result from a malfunction (based on the definition
above), and only a subset of violations caused by malfunctions would
result in the source choosing to assert the affirmative defense. Thus,
we expect the number of instances in which source operators might be
expected to avail themselves of the affirmative defense will be
extremely small. For this reason, we estimate no more than two such
occurrences per year for all sources subject to subpart LLL over the 3-
year period covered by this ICR. We expect to gather information on
such events in the future and will revise this estimate as better
information becomes available.
We estimate 86 facilities will be subject to all final standards.
The remaining 14 facilities will only be subject to the open clinker
pile standards in this action. The annual monitoring, reporting and
recordkeeping cost for this source (averaged over the first three years
after the effective date of the standards) for these amendments to
subpart LLL is estimated to be $352,814 per year for the industry. This
includes 496 labor hours per year at a total labor cost of $47,806 per
year, and total non-labor capital and operation and maintenance costs
of $305,008 per year. This estimate includes reporting and
recordkeeping associated with the requirements for open clinker storage
piles. The total burden to the federal government (averaged over the
first three years after the effective date of the standard) as a result
of these amendments is estimated to be 263 hours per year at a total
labor cost of $11,885 per year. Burden is defined at 5 CFR 1320.3(b).
An agency may not conduct or sponsor, and a person is not required
to respond to, a collection of information unless it displays a
currently valid OMB control number. The OMB control numbers for the
EPA's regulations in 40 CFR are listed in 40 CFR part 9.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act generally requires an agency to
prepare a regulatory flexibility analysis of any rule subject to notice
and comment rulemaking requirements under the Administrative Procedure
Act or any other statute unless the agency certifies that the rule will
not have a significant economic impact on a substantial number of small
entities. Small entities include small businesses, small organizations
and small governmental jurisdictions.
For purposes of assessing the impact of this rule on small
entities, small entity is defined as: (1) A small business whose parent
company has no more than 750 employees based on the size definition for
the affected NAICS code (327310), as defined by the Small Business
Administration size standards; (2) a small governmental jurisdiction
that is a government of a city, county, town, school district or
special district with a population of less than 50,000; and (3) a small
organization that is any not-for-profit enterprise which is
independently owned and operated and is not dominant in its field.
We estimate that 3 of the 26 existing Portland cement entities are
small entities and comprise 3 plants. After considering the economic
impacts of this final rule on small entities, I certify that this
action will not have a significant economic impact on a substantial
number of small entities. Of the three affected small entities, all are
expected to incur an annual compliance cost of less than 1.0 percent of
sales to comply with these amendments to the 2010 final rule
(reflecting potential controls on piles, which are likely to have lower
cost when compared to the 2010 rule requirements because these plants
already have requirements for
[[Page 10031]]
control of open clinker storage piles in their title V permits).
Although this final rule will not have a significant economic
impact on a substantial number of small entities, the EPA nonetheless
adopted amendments which should reduce the impact of this final rule on
small entities. For example, we are expanding the provision that allows
periodic HCl performance tests as an alternative to HCl CEMS for
sources equipped with wet scrubbers to also apply to those sources that
use dry scrubbers. This final rule also adds an option for sources
using wet or dry scrubbers for HCl control to use SO2 as a
monitored parameter. If these sources already have a CEMS for
SO2, then this will provide operational flexibility.
D. Unfunded Mandates Reform Act
This rule does not contain a Federal mandate that may result in
expenditures of $100 million or more for State, local and tribal
governments, in the aggregate, or the private sector in any one year.
As discussed earlier in this preamble, there is an actual savings to
the industry of $52 million per year. Thus, this final rule is not
subject to the requirements of section 202 and 205 of the UMRA. This
final action is also not subject to the requirements of section 203 of
the UMRA because it contains no regulatory requirements that might
significantly or uniquely affect small governments. This final action
contains no requirements that apply to such governments, imposes no
obligations upon them, and will not result in expenditures by them of
$100 million or more in any one year or any disproportionate impacts on
them.
E. Executive Order 13132: Federalism
This final action does not have federalism implications. It will
not have substantial direct effects on the states, on the relationship
between the national government and the states or on the distribution
of power and responsibilities among the various levels of government,
as specified in Executive Order 13132. None of the affected facilities
are owned or operated by State governments. Thus, Executive Order 13132
does not apply to this action.
F. Executive Order 13175: Consultation and Coordination With Indian
Tribal Governments
This action may have tribal implications, as specified in Executive
Order 13175 (65 FR 67249, November 9, 2000). The EPA is aware of one
tribally owned Portland cement facility currently subject to subpart
LLL and that will be subject to this final rule. The provisions of this
final rule are not expected to impose new substantial direct compliance
costs on Tribal governments since the same control technologies that
are necessary under the current NESHAP will be needed to meet the final
emissions limits. The EPA has tried to reduce the impact of this final
rule on Tribal owned facilities. For example, we are expanding the
provision that allows periodic HCl performance tests as an alternative
to HCl CEMS for sources equipped with wet scrubbers to also apply to
those sources that use dry sorbent injection (i.e., dry scrubbing
systems). This final rule adds an option for sources using wet or dry
scrubbers for HCl control to use SO2 as a monitored
parameter. If these sources already have a CEMS for SO2,
then this will provide operational flexibility.
G. Executive Order 13045: Protection of Children From Environmental
Health Risks and Safety Risks
The EPA interprets Executive Order 13045 (62 FR 19885, April 23,
1997) as applying to those regulatory actions that concern health or
safety risks, such that the analysis required under section 5-501 of
the Executive Order has the potential to influence the regulation. This
action is not subject to Executive Order 13045 because it is based
solely on technology performance.
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
This final action is not a ``significant energy action'' as defined
in Executive Order 13211 (66 FR 28355 (May 22, 2001)), because it is
not likely to have a significant adverse effect on the supply,
distribution, or use of energy. The amendments do not require the use
of additional controls as compared to the 2010 rule and may allow the
industry to reduce its cost of compliance by increasing the industry's
flexibility to institute different and less costly control strategies
than under the 2010 rule.
I. National Technology Transfer and Advancement Act
Section 12(d) of the National Technology Transfer and Advancement
Act of 1995 (``NTTAA''), Public Law No. 104-113 (15 U.S.C. 272 note),
directs the EPA to use voluntary consensus standards (VCS) in its
regulatory activities unless to do so would be inconsistent with
applicable law or otherwise impractical. VCS are technical standards
(e.g., materials specifications, test methods, sampling procedures and
business practices) that are developed or adopted by VCS bodies. NTTAA
directs the EPA to provide Congress, through OMB, explanations when the
agency decides not to use available and applicable VCS.
This final rulemaking does not involve technical standards.
Therefore, the EPA is not considering the use of any voluntary
consensus standards.
J. Executive Order 12898: Federal Actions To Address Environmental
Justice in Minority Populations and Low-Income Populations
Executive Order 12898 (59 FR 7629 (February 16, 1994)) establishes
federal executive policy on environmental justice. Its main provision
directs federal agencies, to the greatest extent practicable and
permitted by law, to make environmental justice part of their mission
by identifying and addressing, as appropriate, disproportionately high
and adverse human health or environmental effects of their programs,
policies and activities on minority populations and low-income
populations in the United States.
An analysis of demographic data was prepared for the 2010 final
rule and can be found in the docket for that rulemaking (See docket
item EPA-HQ-OAR-2002-0051-3415). The impacts of the 2010 rule, which
assumed full compliance, are expected to be unchanged as a result of
this action. Therefore, beginning from the date of full compliance, the
EPA has determined that this final rule will not have
disproportionately high and adverse human health or environmental
effects on minority or low-income populations because it increases the
level of environmental protection for all affected populations without
having any disproportionately high and adverse human health or
environmental effects on any population, including any minority or low-
income populations. In addition, the full benefits of this final rule
will not result until 2015 due to the final amended compliance date but
the demographic analysis showed that the average of populations in
close proximity to the sources, and thus most likely to be affected by
the sources, were similar in demographic composition to national
averages.
K. Congressional Review Act
The Congressional Review Act, 5 U.S.C. 801, et seq., as added by
the Small Business Regulatory Enforcement Fairness Act of 1996,
generally provides that, before a rule may take effect, the agency
promulgating the rule must submit a rule report, which includes a copy
of the rule, to each House of the
[[Page 10032]]
Congress and to the Comptroller General of the United States. The EPA
will submit a report containing this final rule and other required
information to the U.S. Senate, the U.S. House of Representatives and
the Comptroller General of the United States prior to publication of
the rule in the Federal Register. A major rule cannot take effect until
60 days after it is published in the Federal Register. This action is
not a ``major rule'' as defined by 5 U.S.C. 804(2). This final rule
will be effective on February 12, 2013.
List of Subjects in 40 CFR Part 63
Environmental protection, Air pollution control, Hazardous
substances, Reporting and recordkeeping requirements.
Dated: December 20, 2012.
Lisa P. Jackson,
Administrator.
For the reasons stated in the preamble, title 40, chapter I, of the
Code of Federal Regulations is amended as follows:
PART 60--[AMENDED]
0
1. The authority citation for part 60 continues to read as follows:
Authority: 23 U.S.C. 101; 42 U.S.C. 7401-7671q.
Subpart F--[AMENDED]
0
2. Section 60.61 is amended by adding paragraphs (e) and (f) to read as
follows:
Sec. 60.61 Definitions.
* * * * *
(e) Excess emissions means, with respect to this subpart, results
of any required measurements outside the applicable range (e.g.,
emissions limitations, parametric operating limits) that is permitted
by this subpart. The values of measurements will be in the same units
and averaging time as the values specified in this subpart for the
limitations.
(f) Operating day means a 24-hour period beginning at 12:00
midnight during which the kiln operates at any time. For calculating
rolling 30-day average emissions, an operating day does not include the
hours of operation during startup or shutdown.
* * * * *
0
3. Section 60.62 is amended by:
0
a. Removing and reserving paragraph (a)(1)(i), revising paragraph
(a)(1)(ii) and adding paragraph (a)(1)(iii);
0
b. Removing and reserving paragraph (a)(2);
0
c. Revising paragraphs (b)(1)(i) and (ii);
0
d. Removing paragraph (b)(2);
0
e. Redesignating paragraphs (b)(3) and (4) as (b)(2) and (3);
0
f. Revising newly designated paragraph (b)(3); and
0
g. Revising paragraph (d).
The revisions read as follows:
Sec. 60.62 Standards.
(a) * * *
(1) * * *
(ii) 0.02 pound per ton of clinker if construction or
reconstruction of the kiln commenced after June 16, 2008.
(iii) Kilns that have undergone a modification may not discharge
into the atmosphere any gases which contain PM in excess of 0.07 pound
per ton of clinker.
* * * * *
(b) * * *
(1) * * *
(i) 0.02 pound per ton of clinker if construction or reconstruction
of the clinker cooler commences after June 16, 2008.
(ii) 0.07 pound per ton of clinker if the clinker cooler has
undergone a modification.
* * * * *
(3) If the kiln has a separated alkali bypass stack and/or an
inline coal mill with a separate stack, you must combine the PM
emissions from the bypass stack and/or the inline coal mill stack with
the PM emissions from the main kiln exhaust to determine total PM
emissions.
* * * * *
(d) If you have an affected source subject to this subpart with a
different emissions limit or requirement for the same pollutant under
another regulation in title 40 of this chapter, you must comply with
the most stringent emissions limit or requirement and are not subject
to the less stringent requirement.
0
4. Section 60.63 is amended by:
0
a. Revising paragraphs (b)(1)(i) and (ii);
0
b. Adding paragraph (b)(1)(iii);
0
c. Revising paragraphs (b)(2) and (3);
0
d. Removing paragraph (b)(4);
0
e. Revising paragraphs (c) through (f);
0
f. Revising paragraph (g) introductory text;
0
g. Revising paragraph (g)(2);
0
h. Revising paragraph (h) introductory text;
0
i. Revising paragraphs (h)(1) and (6);
0
j. Revising paragraph (h)(7) introductory text;
0
k. Revising paragraph (h)(8) introductory text;
0
l. Revising paragraph (h)(9);
0
m. Revising paragraph (i) introductory text; and
0
n. Revising paragraph (i)(1) introductory text and (i)(1)(i).
The revisions and addition read as follows:
Sec. 60.63 Monitoring of operations.
* * * * *
(b) * * *
(1) * * *
(i) Install, calibrate, maintain, and operate a permanent weigh
scale system to measure and record weight rates of the amount of
clinker produced in tons of mass per hour. The system of measuring
hourly clinker production must be maintained within 5
percent accuracy or
(ii) Install, calibrate, maintain, and operate a permanent weigh
scale system to measure and record weight rates of the amount of feed
to the kiln in tons of mass per hour. The system of measuring feed must
be maintained within 5 percent accuracy. Calculate your
hourly clinker production rate using a kiln specific feed-to-clinker
ratio based on reconciled clinker production rates determined for
accounting purposes and recorded feed rates. This ratio should be
updated monthly. Note that if this ratio changes at clinker
reconciliation, you must use the new ratio going forward, but you do
not have to retroactively change clinker production rates previously
estimated.
(iii) For each kiln operating hour for which you do not have data
on clinker production or the amount of feed to the kiln, use the value
from the most recent previous hour for which valid data are available.
(2) Determine, record, and maintain a record of the accuracy of the
system of measuring hourly clinker production rates or feed rates
before initial use (for new sources) or by the effective compliance
date of this rule (for existing sources). During each quarter of source
operation, you must determine, record, and maintain a record of the
ongoing accuracy of the system of measuring hourly clinker production
rates or feed rates.
(3) If you measure clinker production directly, record the daily
clinker production rates; if you measure the kiln feed rates and
calculate clinker production, record the daily kiln feed and clinker
production rates.
(c) PM Emissions Monitoring Requirements. (1) For each kiln or
clinker cooler subject to a PM emissions limit in Sec. 60.62, you must
demonstrate compliance through an initial performance test. You will
conduct your performance test using Method 5 or Method 5I at appendix
A-3 to part 60 of this chapter. You must also monitor continuous
performance through use of
[[Page 10033]]
a PM continuous parametric monitoring system (PM CPMS).
(2) For your PM CPMS, you will establish a site-specific operating
limit. If your PM performance test demonstrates your PM emission levels
to be below 75 percent of your emission limit you will use the average
PM CPMS value recorded during the PM compliance test, the milliamp
equivalent of zero output from your PM CPMS, and the average PM result
of your compliance test to establish your operating limit equivalent to
75 percent of the standard. If your PM compliance test demonstrates
your PM emission levels to be at or above 75 percent of your emission
limit you will use the average PM CPMS value recorded during the PM
compliance test demonstrating compliance with the PM limit to establish
your operating limit. You will use the PM CPMS to demonstrate
continuous compliance with your operating limit. You must repeat the
performance test annually and reassess and adjust the site-specific
operating limit in accordance with the results of the performance test.
(i) Your PM CPMS must provide a 4-20 milliamp output and the
establishment of its relationship to manual reference method
measurements must be determined in units of milliamps.
(ii) Your PM CPMS operating range must be capable of reading PM
concentrations from zero to a level equivalent to two times your
allowable emission limit. If your PM CPMS is an auto-ranging instrument
capable of multiple scales, the primary range of the instrument must be
capable of reading PM concentration from zero to a level equivalent to
two times your allowable emission limit.
(iii) During the initial performance test or any such subsequent
performance test that demonstrates compliance with the PM limit, record
and average all milliamp output values from the PM CPMS for the periods
corresponding to the compliance test runs (e.g., average all your PM
CPMS output values for three corresponding 2-hour Method 5I test runs).
(3) Determine your operating limit as specified in paragraphs
(c)(4)(i) through (c)(5) of this section. If your PM performance test
demonstrates your PM emission levels to be below 75 percent of your
emission limit you will use the average PM CPMS value recorded during
the PM compliance test, the milliamp equivalent of zero output from
your PM CPMS, and the average PM result of your compliance test to
establish your operating limit. If your PM compliance test demonstrates
your PM emission levels to be at or above 75 percent of your emission
limit you will use the average PM CPMS value recorded during the PM
compliance test to establish your operating limit. You must verify an
existing or establish a new operating limit after each repeated
performance test. You must repeat the performance test at least
annually and reassess and adjust the site-specific operating limit in
accordance with the results of the performance test.
(4) If the average of your three Method 5 or 5I compliance test
runs are below 75 percent of your PM emission limit, you must calculate
an operating limit by establishing a relationship of PM CPMS signal to
PM concentration using the PM CPMS instrument zero, the average PM CPMS
values corresponding to the three compliance test runs, and the average
PM concentration from the Method 5 or 5I compliance test with the
procedures in (c)(4)(i)(A) through (D) of this section.
(i) Determine your PM CPMS instrument zero output with one of the
following procedures.
(A) Zero point data for in-situ instruments should be obtained by
removing the instrument from the stack and monitoring ambient air on a
test bench.
(B) Zero point data for extractive instruments should be obtained
by removing the extractive probe from the stack and drawing in clean
ambient air.
(C) The zero point can also can be obtained by performing manual
reference method measurements when the flue gas is free of PM emissions
or contains very low PM concentrations (e.g., when your process is not
operating, but the fans are operating or your source is combusting only
natural gas) and plotting these with the compliance data to find the
zero intercept.
(D) If none of the steps in paragraphs (c)(4)(i)(A) through (C) of
this section are possible, you must use a zero output value provided by
the manufacturer.
(ii) Determine your PM CPMS instrument average in milliamps, and
the average of your corresponding three PM compliance test runs, using
equation 1.
[GRAPHIC] [TIFF OMITTED] TR12FE13.000
Where:
X1 = The PM CPMS data points for the three runs constituting the
performance test,
Y1 = The PM concentration value for the three runs constituting the
performance test, and
n = The number of data points.
(iii) With your PM CPMS instrument zero expressed in milliamps,
your three run average PM CPMS milliamp value, and your three run
average PM concentration from your three PM performance test runs,
determine a relationship of lb/ton-clinker per milliamp with equation
2.
[GRAPHIC] [TIFF OMITTED] TR12FE13.001
Where:
R = The relative lb/ton clinker per milliamp for your PM CPMS.
Y1 = The three run average PM lb/ton clinker.
X1 = The three run average milliamp output from you PM CPMS.
z = the milliamp equivalent of your instrument zero determined from
(c)(4)(i) of this section.
(iv) Determine your source specific 30-day rolling average
operating limit using the lb/ton-clinker per milliamp value from
Equation 2 above in Equation 3, below. This sets your operating limit
at the PM CPMS output value corresponding to 75 percent of your
emission limit.
[[Page 10034]]
[GRAPHIC] [TIFF OMITTED] TR12FE13.002
Where:
Ol = The operating limit for your PM CPMS on a 30-day
rolling average, in milliamps.
L = Your source emission limit expressed in lb/ton clinker.
z = Your instrument zero in milliamps, determined from (1)(i).
R = The relative lb/ton-clinker per milliamp for your PM CPMS, from
Equation 2.
(5) If the average of your three PM compliance test runs is at or
above 75 percent of your PM emission limit you must determine your
operating limit by averaging the PM CPMS milliamp output corresponding
to your three PM performance test runs that demonstrate compliance with
the emission limit using Equation 4.
[GRAPHIC] [TIFF OMITTED] TR12FE13.003
Where:
X1 = The PM CPMS data points for all runs i.
n = The number of data points.
Oh = Your site specific operating limit, in milliamps.
(6) To determine continuous compliance, you must record the PM CPMS
output data for all periods when the process is operating, and use all
the PM CPMS data for calculations when the source is not out-of-
control. You must demonstrate continuous compliance by using all
quality-assured hourly average data collected by the PM CPMS for all
operating hours to calculate the arithmetic average operating parameter
in units of the operating limit (milliamps) on a 30 operating day
rolling average basis, updated at the end of each new kiln operating
day. Use Equation 5 to determine the 30 kiln operating day average.
[GRAPHIC] [TIFF OMITTED] TR12FE13.004
Where:
Hpvi = The hourly parameter value for hour i.
n = The number of valid hourly parameter values collected over 30
kiln operating days.
(7) Use EPA Method 5 or Method 5I of appendix A to part 60 of this
chapter to determine PM emissions. For each performance test, conduct
at least three separate runs under the conditions that exist when the
affected source is operating at the highest load or capacity level
reasonably expected to occur. Conduct each test run to collect a
minimum sample volume of 2 dscm for determining compliance with a new
source limit and 1 dscm for determining compliance with an existing
source limit. Calculate the average of the results from three
consecutive runs to determine compliance. You need not determine the
particulate matter collected in the impingers (``back half'') of the
Method 5 or Method 5I particulate sampling train to demonstrate
compliance with the PM standards of this subpart. This shall not
preclude the permitting authority from requiring a determination of the
''back half'' for other purposes.
(8) For PM performance test reports used to set a PM CPMS operating
limit, the electronic submission of the test report must also include
the make and model of the PM CPMS instrument, serial number of the
instrument, analytical principle of the instrument (e.g. beta
attenuation), span of the instruments primary analytical range,
milliamp value equivalent to the instrument zero output, technique by
which this zero value was determined, and the average milliamp signals
corresponding to each PM compliance test run.
(d) You must install, operate, calibrate, and maintain a CEMS
continuously monitoring and recording the concentration by volume of
NOX emissions into the atmosphere for any kiln subject to
the NOX emissions limit in Sec. 60.62(a)(3). If the kiln
has an alkali bypass, NOX emissions from the alkali bypass
do not need to be monitored, and NOX emission monitoring of
the kiln exhaust may be done upstream of any commingled alkali bypass
gases.
(e) You must install, operate, calibrate, and maintain a CEMS for
continuously monitoring and recording the concentration by volume of
SO2 emissions into the atmosphere for any kiln subject to
the SO2 emissions limit in Sec. 60.62(a)(4). If you are
complying with the alternative 90 percent SO2 emissions
reduction emissions limit, you must also continuously monitor and
record the concentration by volume of SO2 present at the wet
scrubber inlet.
(f) The NOX and SO2 CEMS required under
paragraphs (d) and (e) of this section must be installed, operated and
maintained according to Performance Specification 2 of appendix B of
this part and the requirements in paragraphs (f)(1) through (5) of this
section.
(1) The span value of each NOX CEMS monitor must be set
at 125 percent of the maximum estimated hourly potential NOX
emission concentration that translates to the applicable emissions
limit at full clinker production capacity.
(2) You must conduct performance evaluations of each NOX
CEMS monitor according to the requirements in Sec. 60.13(c) and
Performance Specification 2 of appendix B to this part. You must use
Methods 7, 7A, 7C, 7D, or 7E of appendix A-4 to this part for
conducting the relative accuracy evaluations. The method ASME PTC
19.10-1981, ``Flue and Exhaust Gas Analyses,'' (incorporated by
reference--see Sec. 60.17) is an acceptable alternative to Method 7 or
7C of appendix A-4 to this part.
(3) The span value for the SO2 CEMS monitor is the
SO2 emission concentration that corresponds to 125 percent
of the applicable emissions limit at full clinker production capacity
[[Page 10035]]
and the expected maximum fuel sulfur content.
(4) You must conduct performance evaluations of each SO2
CEMS monitor according to the requirements in Sec. 60.13(c) and
Performance Specification 2 of appendix B to this part. You must use
Methods 6, 6A, or 6C of appendix A-4 to this part for conducting the
relative accuracy evaluations. The method ASME PTC 19.10-1981, ``Flue
and Exhaust Gas Analyses,'' (incorporated by reference--see Sec.
60.17) is an acceptable alternative to Method 6 or 6A of appendix A-4
to this part.
(5) You must comply with the quality assurance requirements in
Procedure 1 of appendix F to this part for each NOX and
SO2 CEMS, including quarterly accuracy determinations for
monitors, and daily calibration drift tests.
(g) For each CPMS or CEMS required under paragraphs (c) through (e)
of this section:
* * * * *
(2) You may not use data recorded during the monitoring system
malfunctions, repairs associated with monitoring system malfunctions,
or required monitoring system quality assurance or control activities
in calculations used to report emissions or operating levels. A
monitoring system malfunction is any sudden, infrequent, not reasonably
preventable failure of the monitoring system to provide valid data.
Monitoring system failures that are caused in part by poor maintenance
or careless operation are not malfunctions. An owner or operator must
use all the data collected during all other periods in reporting
emissions or operating levels.
* * * * *
(h) You must install, operate, calibrate, and maintain instruments
for continuously measuring and recording the stack gas flow rate to
allow determination of the pollutant mass emissions rate to the
atmosphere for each kiln subject to the PM emissions limits in Sec.
60.62(a)(1)(ii) and (iii) and (b)(1)(i) and (ii), the NOX
emissions limit in Sec. 60.62(a)(3), or the SO2 emissions
limit in Sec. 60.62(a)(4) according to the requirements in paragraphs
(h)(1) through (10), where appropriate, of this section.
(1) The owner or operator must install each sensor of the flow rate
monitoring system in a location that provides representative
measurement of the exhaust gas flow rate at the sampling location of
the NOX and/or SO2 CEMS, taking into account the
manufacturer's recommendations. The flow rate sensor is that portion of
the system that senses the volumetric flow rate and generates an output
proportional to that flow rate.
* * * * *
(6) The flow rate monitoring system must be designed to measure a
minimum of one cycle of operational flow for each successive 15-minute
period.
(7) The flow rate sensor must be able to determine the daily zero
and upscale calibration drift (CD) (see sections 3.1 and 8.3 of
Performance Specification 2 in appendix B to this part for a discussion
of CD).
* * * * *
(8) You must perform an initial relative accuracy test of the flow
rate monitoring system according to section 8.2 of Performance
Specification 6 of appendix B to this part, with the exceptions noted
in paragraphs (h)(8)(i) and (ii) of this section.
* * * * *
(9) You must verify the accuracy of the flow rate monitoring system
at least once per year by repeating the relative accuracy test
specified in paragraph (h)(8) of this section.
* * * * *
(i) Development and Submittal (Upon Request) of Monitoring Plans.
To demonstrate compliance with any applicable emissions limit through
performance stack testing or other emissions monitoring (including PM
CPMS), you must develop a site-specific monitoring plan according to
the requirements in paragraphs (i)(1) through (4) of this section. This
requirement also applies to you if you petition the EPA Administrator
for alternative monitoring parameters under Sec. 60.13(3)(i). If you
use a bag leak detector system (BLDS), you must also meet the
requirements specified in paragraph Sec. 63.1350(m)(10) of this
chapter.
(1) For each continuous monitoring system (CMS) required in this
section, you must develop, and submit to the permitting authority for
approval upon request, a site-specific monitoring plan that addresses
paragraphs (i)(1)(i) through (iii) of this section. You must submit
this site-specific monitoring plan, if requested, at least 30 days
before the initial performance evaluation of your CMS.
(i) Installation of the CMS sampling probe or other interface at a
measurement location relative to each affected process unit such that
the measurement is representative of control of the exhaust emissions
(e.g., on or downstream of the last control device);
* * * * *
0
5. Section 60.64 is revised to read as follows:
Sec. 60.64 Test methods and procedures.
(a) In conducting the performance tests and relative accuracy tests
required in Sec. 60.8, you must use reference methods and procedures
and the test methods in appendix A of this part or other methods and
procedures as specified in this section, except as provided in Sec.
60.8(b).
(b)(1)You must demonstrate compliance with the PM standards in
Sec. 60.62 using EPA method 5 or method 5I.
(2) Use Method 9 and the procedures in Sec. 60.11 to determine
opacity.
(3) Any sources other than kilns (including associated alkali
bypass and clinker cooler) that are subject to the 10 percent opacity
limit must follow the appropriate monitoring procedures in Sec.
63.1350(f), (m)(1)through (4), (10) and (11), (o), and (p) of this
chapter.
(c) Calculate and record the rolling 30 kiln operating day average
emission rate daily of NOX and SO2 according to
the procedures in paragraphs (c)(1) and (2) of this section.
(1) Calculate the rolling 30 kiln operating day average emissions
according to equation 6:
[GRAPHIC] [TIFF OMITTED] TR12FE13.005
[[Page 10036]]
Where:
E30D = 30 kiln operating day average emission rate of
NOX or SO2, lb/ton of clinker.
Ci = Concentration of NOX or SO2
for hour i, ppm.
Qi = Volumetric flow rate of effluent gas for hour i,
where
Ci and Qi are on the same basis (either wet or
dry), scf/hr.
P = 30 days of clinker production during the same time period as the
NOX or SO2 emissions measured, tons.
k = Conversion factor, 1.194 x 10\-7\ for NOX and 1.660 x
10\-7\ for SO2, lb/scf/ppm.
n = Number of kiln operating hours over 30 kiln operating days.
(2) For each kiln operating hour for which you do not have at least
one valid 15-minute CEMS data value, use the average emissions rate
(lb/hr) from the most recent previous hour for which valid data are
available.
(d)(1) Within 60 days after the date of completing each performance
test (see Sec. 60.8) as required by this subpart you must submit the
results of the performance tests conducted to demonstrate compliance
under this subpart to the EPA's WebFIRE database by using the
Compliance and Emissions Data Reporting Interface (CEDRI) that is
accessed through the EPA's Central Data Exchange (CDX) (https://www.epa.gov/cdx). Performance test data must be submitted in the file
format generated through use of the EPA's Electronic Reporting Tool
(ERT) (see https://www.epa.gov/ttn/chief/ert/). Only data
collected using test methods on the ERT Web site are subject to this
requirement for submitting reports electronically to WebFIRE. Owners or
operators who claim that some of the information being submitted for
performance tests is confidential business information (CBI) must
submit a complete ERT file including information claimed to be CBI on a
compact disk, flash drive or other commonly used electronic storage
media to the EPA. The electronic media must be clearly marked as CBI
and mailed to U.S. EPA/OAPQS/CORE CBI Office, Attention: WebFIRE
Administrator, MD C404-02, 4930 Old Page Rd., Durham, NC 27703. The
same ERT file with the CBI omitted must be submitted to the EPA via CDX
as described earlier in this paragraph. At the discretion of the
delegated authority, you must also submit these reports, including the
CBI, to the delegated authority in the format specified by the
delegated authority. For any performance test conducted using test
methods that are not listed on the ERT Web site, you must submit the
results of the performance test to the Administrator at the appropriate
address listed in Sec. 63.13.
(2) Within 60 days after the date of completing each CEMS
performance evaluation test as defined in Sec. 63.2, you must submit
relative accuracy test audit (RATA) data to the EPA's CDX by using
CEDRI in accordance with paragraph (d)(1) of this section. Only RATA
pollutants that can be documented with the ERT (as listed on the ERT
Web site) are subject to this requirement. For any performance
evaluations with no corresponding RATA pollutants listed on the ERT Web
site, you must submit the results of the performance evaluation to the
Administrator at the appropriate address listed in Sec. 63.13.
(3) For PM performance test reports used to set a PM CPMS operating
limit, the electronic submission of the test report must also include
the make and model of the PM CPMS instrument, serial number of the
instrument, analytical principle of the instrument (e.g. beta
attenuation), span of the instruments primary analytical range,
milliamp value equivalent to the instrument zero output, technique by
which this zero value was determined, and the average milliamp signals
corresponding to each PM compliance test run.
(4) All reports required by this subpart not subject to the
requirements in paragraphs (d)(1) and (2) of this section must be sent
to the Administrator at the appropriate address listed in Sec. 63.13.
The Administrator or the delegated authority may request a report in
any form suitable for the specific case (e.g., by commonly used
electronic media such as Excel spreadsheet, on CD or hard copy). The
Administrator retains the right to require submittal of reports subject
to paragraph (d)(1) and (2) of this section in paper format.
0
6. Section 60.65 is revised to read as follows:
Sec. 60.65 Recordkeeping and reporting requirements.
(a) Each owner or operator required to install a CPMS or CEMS under
sections Sec. 60.63(c) through (e) shall submit reports of excess
emissions. The content of these reports must comply with the
requirements in Sec. 60.7(c). Notwithstanding the provisions of Sec.
60.7(c), such reports shall be submitted semiannually.
(b) Each owner or operator of facilities subject to the provisions
of Sec. 60.63(c) through (e) shall submit semiannual reports of the
malfunction information required to be recorded by Sec. 60.7(b). These
reports shall include the frequency, duration, and cause of any
incident resulting in deenergization of any device controlling kiln
emissions or in the venting of emissions directly to the atmosphere.
(c) The requirements of this section remain in force until and
unless the Agency, in delegating enforcement authority to a State under
section 111(c) of the Clean Air Act, 42 U.S.C. 7411, approves reporting
requirements or an alternative means of compliance surveillance adopted
by such States. In that event, affected sources within the State will
be relieved of the obligation to comply with this section, provided
that they comply with the requirements established by the State.
0
7. Section 60.66 is amended by revising paragraph (b) introductory text
to read as follows:
Sec. 60.66 Delegation of authority.
* * * * *
(b) In delegating implementation and enforcement authority to a
State, local, or tribal agency, the approval authorities contained in
paragraphs (b)(1) through (4) of this section are retained by the
Administrator of the U.S EPA and are not transferred to the State,
local, or tribal agency.
* * * * *
PART 63--NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS
FOR SOURCE CATEGORIES
0
8. The authority citation for part 63 continues to read as follows:
Authority: 42 U.S.C. 7401, et seq.
Subpart LLL--[Amended]
0
9. Section 63.1340 is amended by revising paragraphs (b)(1), (b)(6)
through (9), and (c) to read as follows:
Sec. 63.1340 What parts of my plant does this subpart cover?
* * * * *
(b) * * *:
(1) Each kiln including alkali bypasses and inline coal mills,
except for kilns that burn hazardous waste and are subject to and
regulated under subpart EEE of this part;
* * * * *
(6) Each raw material, clinker, or finished product storage bin at
any portland cement plant that is a major source;
(7) Each conveying system transfer point including those associated
with coal preparation used to convey coal from the mill to the kiln at
any portland cement plant that is a major source;
(8) Each bagging and bulk loading and unloading system at any
portland cement plant that is a major source; and
[[Page 10037]]
(9) Each open clinker storage pile at any portland cement plant.
(c) Onsite sources that are subject to standards for nonmetallic
mineral processing plants in subpart OOO, part 60 of this chapter are
not subject to this subpart. Crushers are not covered by this subpart
regardless of their location.
* * * * *
0
10. Section 63.1341 is amended by:
0
a. Removing definitions of ``Enclosed storage pile,'' and ``Inactive
clinker pile'';
0
b. Adding a definition for ``In-line coal mill,'' ``Open clinker
storage pile,'' ``Startup,'' and ``Shutdown'' in alphabetical order;
and
0
c. Revising definitions for ``Kiln,'' ``New source,'' ``Operating
day,'' ``Raw material dryer,'' and ``Total organic HAP,''.
The additions and revisions read as follows:
Sec. 63.1341 Definitions.
* * * * *
In-line coal mill means those coal mills using kiln exhaust gases
in their process. Coal mills with a heat source other than the kiln or
coal mills using exhaust gases from the clinker cooler are not an in-
line coal mill.
* * * * *
Kiln means a device, including any associated preheater or
precalciner devices, inline raw mills, inline coal mills or alkali
bypasses that produces clinker by heating limestone and other materials
for subsequent production of portland cement. Because the inline raw
mill and inline coal mill are considered an integral part of the kiln,
for purposes of determining the appropriate emissions limit, the term
kiln also applies to the exhaust of the inline raw mill and the inline
coal mill.
* * * * *
New source means any source that commenced construction or
reconstruction after May 6, 2009, for purposes of determining the
applicability of the kiln, clinker cooler and raw material dryer
emissions limits for mercury, PM, THC, and HCl.
* * * * *
Open clinker storage pile means a clinker storage pile on the
ground for more than three days that is not completely enclosed in a
building or structure.
Operating day means any 24-hour period beginning at 12:00 midnight
during which the kiln operates for any time. For calculating the
rolling 30-day average emissions, kiln operating days do not include
the hours of operation during startup or shutdown.
* * * * *
Raw material dryer means an impact dryer, drum dryer, paddle-
equipped rapid dryer, air separator, or other equipment used to reduce
the moisture content of feed or other materials.
* * * * *
Shutdown means the cessation of kiln operation. Shutdown begins
when feed to the kiln is halted and ends when continuous kiln rotation
ceases.
* * * * *
Startup means the time from when a shutdown kiln first begins
firing fuel until it begins producing clinker. Startup begins when a
shutdown kiln turns on the induced draft fan and begins firing fuel in
the main burner. Startup ends when feed is being continuously
introduced into the kiln for at least 120 minutes or when the feed rate
exceeds 60 percent of the kiln design limitation rate, whichever occurs
first.
* * * * *
Total organic HAP means, for the purposes of this subpart, the sum
of the concentrations of compounds of formaldehyde, benzene, toluene,
styrene, m-xylene, p-xylene, o-xylene, acetaldehyde, and naphthalene as
measured by EPA Test Method 320 or Method 18 of appendix A to this part
or ASTM D6348-03 \1\ or a combination of these methods, as appropriate.
If measurement results for any pollutant are reported as below the
method detection level (e.g., laboratory analytical results for one or
more sample components are below the method defined analytical
detection level), you must use the method detection level as the
measured emissions level for that pollutant in calculating the total
organic HAP value. The measured result for a multiple component
analysis (e.g., analytical values for multiple Method 18 fractions) may
include a combination of method detection level data and analytical
data reported above the method detection level. The owner or operator
of an affected source may request the use of other test methods to make
this determination under paragraphs 63.7(e)(2)(ii) and (f) of this
part.
---------------------------------------------------------------------------
\1\ When using ASTM D6348-03, the following conditions must be
met:
(1) The test plan preparation and implementation in the Annexes
to ASTM D6348-03, Sections A1 through A8 are mandatory; (2) For ASTM
D6348-03 Annex A5 (Analyte Spiking Technique), the percent R must be
determined for each target analyte (see Equation A5.5); (3) For the
ASTM D6348-03 test data to be acceptable for a target analyte
percent R must be 70 percent >= R <= 130 percent; and (4) The
percent R value for each compound must be reported in the test
report and all field measurements corrected with the calculated
percent R value for that compound using the following equation:
Reported Result = The measured concentration in the stack divided by
the calculated percent R value and then the whole term multiplied by
100.
---------------------------------------------------------------------------
* * * * *
0
11. Section 63.1343 is revised to read as follows:
Sec. 63.1343 What standards apply to my kilns, clinker coolers, raw
material dryers, and open clinker storage piles?
(a) General. The provisions in this section apply to each kiln and
any alkali bypass associated with that kiln, clinker cooler, raw
material dryer, and open clinker storage pile. All D/F, HCl, and total
hydrocarbon (THC) emissions limit are on a dry basis. The D/F, HCl, and
THC limits for kilns are corrected to 7 percent oxygen. All THC
emissions limits are measured as propane. Standards for mercury and THC
are based on a rolling 30-day average. If using a CEMS to determine
compliance with the HCl standard, this standard is based on a rolling
30-day average. You must ensure appropriate corrections for moisture
are made when measuring flow rates used to calculate mercury emissions.
The 30-day period means 30 consecutive kiln operating days excluding
periods of startup and shutdown. All emissions limits for kilns,
clinker coolers, and raw material dryers currently in effect that are
superseded by the limits below continue to apply until the compliance
date of the limits below, or until the source certifies compliance with
the limits below, whichever is earlier.
(b) Kilns, clinker coolers, raw material dryers, raw mills, and
finish mills. (1) The emissions limits for these sources are shown in
Table 1 below. PM limits for existing kilns also apply to kilns that
have undergone a modification as defined in subpart A of part 60 of
title 40.
[[Page 10038]]
Table 1--Emissions Limits for Kilns, Clinker Coolers, Raw Material Dryers, Raw and Finish Mills
--------------------------------------------------------------------------------------------------------------------------------------------------------
And the units of the The oxygen correction
If your source is a And the operating And if is located at Your emissions emissions limit are: factor is:
(an): mode is: a: limits are:
--------------------------------------------------------------------------------------------------------------------------------------------------------
1................. Existing kiln........ Normal operation.... Major or area source PM \1\ 0.07......... lb/ton clinker...... NA.
D/F \2\ 0.2......... ng/dscm (TEQ)....... 7 percent.
Mercury 55.......... lb/MM tons clinker.. NA.
THC 3 4 24.......... ppmvd............... 7 percent.
2................. Existing kiln........ Normal operation.... Major source........ HCl 3............... ppmvd............... 7 percent.
3................. Existing kiln........ Startup and shutdown Major or area source Work practices...... NA.................. NA.
(63.1346(f))........
4................. New kiln............. Normal operation.... Major or area source PM 0.02............. lb/ton clinker...... NA.
D/F \2\ 0.2......... ng/dscm (TEQ)....... 7 percent.
Mercury 21.......... lb/MM tons clinker.. NA
THC 3 4 24.......... ppmvd............... 7 percent.
5................. New kiln............. Normal operation.... Major source........ HCl 3............... ppmvd............... 7 percent.
6................. New kiln............. Startup and shutdown Major or area source Work practices...... NA.................. NA.
(63.1346(f))........
7................. Existing clinker Normal operation.... Major or area source PM 0.07............. lb/ton clinker...... NA.
cooler.
8................. Existing clinker Startup and shutdown Major or area source Work practices...... NA.................. NA.
cooler. (63.1348(b)(9)).....
9................. New clinker cooler... Normal operation.... Major or area source PM 0.02............. lb/ton clinker...... NA.
10................ New clinker cooler... Startup and shutdown Major or area source Work practices...... NA.................. NA.
(63.1348(b)(9)).....
11................ Existing or new raw Normal operation.... Major or area source THC 3 4 24.......... ppmvd............... NA.
material dryer.
12................ Existing or new raw Startup and shutdown Major or area source Work practices...... NA.................. NA.
material dryer. (63.1348(b)(9)).....
13................ Existing or new raw All operating modes. Major source........ Opacity 10.......... percent............. NA.
or finish mill.
--------------------------------------------------------------------------------------------------------------------------------------------------------
\1\ The initial and subsequent PM performance tests are performed using Method 5 or 5I and consist of three 1-hr tests.
\2\ If the average temperature at the inlet to the first PM control device (fabric filter or electrostatic precipitator) during the D/F performance test
is 400 [deg]F or less this limit is changed to 0.40 ng/dscm (TEQ).
\3\ Measured as propane.
\4\ Any source subject to the 24 ppmvd THC limit may elect to meet an alternative limit of 12 ppmvd for total organic HAP.
(2) When there is an alkali bypass and/or an inline coal mill with
a separate stack associated with a kiln, the combined PM emissions from
the kiln and the alkali bypass stack and/or the inline coal mill stack
are subject to the PM emissions limit. Existing kilns that combine the
clinker cooler exhaust and/or coal mill exhaust with the kiln exhaust
and send the combined exhaust to the PM control device as a single
stream may meet an alternative PM emissions limit. This limit is
calculated using Equation 1 of this section:
[GRAPHIC] [TIFF OMITTED] TR12FE13.006
Where:
PMalt = Alternative PM emission limit for commingled
sources.
0.006 = The PM exhaust concentration (gr/dscf) equivalent to 0.070
lb per ton clinker where clinker cooler and kiln exhaust gas are not
combined.
1.65 = The conversion factor of ton feed per ton clinker.
Qk = The exhaust flow of the kiln (dscf/ton feed).
Qc = The exhaust flow of the clinker cooler (dscf/ton
feed).
Qab = The exhaust flow of the alkali bypass (dscf/ton
feed).
Qcm = The exhaust flow of the coal mill (dscf/ton feed).
7000 = The conversion factor for grains (gr) per lb.
For new kilns that combine kiln exhaust and clinker cooler gas the
limit is calculated using the Equation 2 of this section:
[GRAPHIC] [TIFF OMITTED] TR12FE13.007
Where:
PMalt = Alternative PM emission limit for commingled
sources.
0.002 = The PM exhaust concentration (gr/dscf) equivalent to 0.020
lb per ton clinker where clinker cooler and kiln exhaust gas are not
combined.
1.65 = The conversion factor of ton feed per ton clinker.
Qk = The exhaust flow of the kiln (dscf/ton feed).
Qc = The exhaust flow of the clinker cooler (dscf/ton
feed).
Qab = The exhaust flow of the alkali bypass (dscf/ton
feed).
Qcm = The exhaust flow of the coal mill (dscf/ton feed).
7000 = The conversion factor for gr per lb.
(c) Open clinker storage pile. The owner or operator of an open
clinker storage pile must prepare, and operate in accordance with, the
fugitive dust emissions control measures, described in their operation
and maintenance plan (see Sec. 63.1347 of this subpart), that is
appropriate for the site conditions as specified in paragraphs (c)(1)
through
[[Page 10039]]
(3) of this section. The operation and maintenance plan must also
describe the measures that will be used to minimize fugitive dust
emissions from piles of clinker, such as accidental spillage, that are
not part of open clinker storage piles.
(1) The operation and maintenance plan must identify and describe
the location of each current or future open clinker storage pile and
the fugitive dust emissions control measures the owner or operator will
use to minimize fugitive dust emissions from each open clinker storage
pile.
(2) For open clinker storage piles, the operations and maintenance
plan must specify that one or more of the following control measures
will be used to minimize to the greatest extent practicable fugitive
dust from open clinker storage piles: Locating the source inside a
partial enclosure, installing and operating a water spray or fogging
system, applying appropriate chemical dust suppression agents, use of a
wind barrier, compaction, use of tarpaulin or other equally effective
cover or use of a vegetative cover. You must select, for inclusion in
the operations and maintenance plan, the fugitive dust control measure
or measures listed in this paragraph that are most appropriate for site
conditions. The plan must also explain how the measure or measures
selected are applicable and appropriate for site conditions. In
addition, the plan must be revised as needed to reflect any changing
conditions at the source.
(3) Temporary piles of clinker that result from accidental spillage
or clinker storage cleaning operations must be cleaned up within 3
days.
(d) Emission limits in effect prior to September 9, 2010. Any
source defined as an existing source in Sec. 63.1351, and that was
subject to a PM, mercury, THC, D/F, or opacity emissions limit prior to
September 9, 2010, must continue to meet the limits shown in Table 2 to
this section until September 9, 2015.
0
12. Section 63.1344 is revised to read as follows:
Sec. 63.1344 Affirmative Defense for Violation of Emission Standards
During Malfunction.
In response to an action to enforce the standards set forth in
Sec. 63.1343(b) and (c) and Sec. 63.1345 and you may assert an
affirmative defense to a claim for civil penalties for violations of
such standards that are caused by malfunction, as defined at 40 CFR
63.2. Appropriate penalties may be assessed if you fail to meet your
burden of proving all of the requirements in the affirmative defense.
The affirmative defense shall not be available for claims for
injunctive relief.
(a) Assertion of affirmative defense. To establish the affirmative
defense in any action to enforce such a standard, you must timely meet
the reporting requirements in paragraph (b) of this section, and must
prove by a preponderance of evidence that:
(1) The violation:
(i) Was caused by a sudden, infrequent, and unavoidable failure of
air pollution control equipment, process equipment, or a process to
operate in a normal or usual manner; and
(ii) Could not have been prevented through careful planning, proper
design or better operation and maintenance practices; and
(iii) Did not stem from any activity or event that could have been
foreseen and avoided, or planned for; and
(iv) Was not part of a recurring pattern indicative of inadequate
design, operation, or maintenance; and
(2) Repairs were made as expeditiously as possible when a violation
occurred; and
(3) The frequency, amount, and duration of the violation (including
any bypass) were minimized to the maximum extent practicable; and
(4) If the violation resulted from a bypass of control equipment or
a process, then the bypass was unavoidable to prevent loss of life,
personal injury, or severe property damage; and
(5) All possible steps were taken to minimize the impact of the
violation on ambient air quality, the environment, and human health;
and
(6) All emissions monitoring and control systems were kept in
operation if at all possible, consistent with safety and good air
pollution control practices; and
(7) All of the actions in response to the violation were documented
by properly signed, contemporaneous operating logs; and
(8) At all times, the affected source was operated in a manner
consistent with good practices for minimizing emissions; and
(9) A written root cause analysis has been prepared, the purpose of
which is to determine, correct, and eliminate the primary causes of the
malfunction and the violation resulting from the malfunction event at
issue. The analysis shall also specify, using best monitoring methods
and engineering judgment, the amount of any emissions that were the
result of the malfunction.
(b) Report. The owner or operator seeking to assert an affirmative
defense shall submit a written report to the Administrator with all
necessary supporting documentation, that it has met the requirements
set forth in paragraph (a) of this section. This affirmative defense
report shall be included in the first periodic compliance, deviation
report or excess emission report otherwise required after the initial
occurrence of the violation of the relevant standard (which may be the
end of any applicable averaging period). If such compliance, deviation
report or excess emission report is due less than 45 days after the
initial occurrence of the violation, the affirmative defense report may
be included in the second compliance, deviation report or excess
emission report due after the initial occurrence of the violation of
the relevant standard.
0
13. Section 63.1345 is revised to read as follows:
Sec. 63.1345 Emissions limits for affected sources other than kilns;
clinker coolers; new and reconstructed raw material dryers.
The owner or operator of each new or existing raw material,
clinker, or finished product storage bin; conveying system transfer
point; bagging system; bulk loading or unloading system; raw and finish
mills; and each existing raw material dryer, at a facility which is a
major source subject to the provisions of this subpart must not cause
to be discharged any gases from these affected sources which exhibit
opacity in excess of 10 percent.
0
14. Section 63.1346 is amended by:
0
a. Revising paragraph (a) introductory text;
0
b. Revising paragraph (a)(1);
0
c. Revising paragraphs (c) through (f); and
0
d. Adding paragraph (g)
The revisions read as follows:
Sec. 63.1346 Operating limits for kilns.
(a) The owner or operator of a kiln subject to a D/F emissions
limitation under Sec. 63.1343 must operate the kiln such that the
temperature of the gas at the inlet to the kiln PM control device
(PMCD) and alkali bypass PMCD, if applicable, does not exceed the
applicable temperature limit specified in paragraph (b) of this
section. The owner or operator of an in-line kiln/raw mill subject to a
D/F emissions limitation under Sec. 63.1343 must operate the in-line
kiln/raw mill, such that:
(1) When the raw mill of the in-line kiln/raw mill is operating,
the applicable temperature limit for the main in-line kiln/raw mill
exhaust, specified in paragraph (b) of this section and established
during the performance test when the raw mill was operating, is not
exceeded, except during periods of startup and shutdown when the
[[Page 10040]]
temperature limit may be exceeded by no more than 10 percent.
* * * * *
(c) For an affected source subject to a D/F emissions limitation
under Sec. 63.1343 that employs sorbent injection as an emission
control technique for D/F control, you must operate the sorbent
injection system in accordance with paragraphs (c)(1) and (2) of this
section.
(1) The rolling three-hour average activated sorbent injection rate
must be equal to or greater than the sorbent injection rate determined
in accordance with Sec. 63.1349(b)(3)(vi).
(2) You must either:
(i) Maintain the minimum activated carbon injection carrier gas
flow rate, as a rolling three-hour average, based on the manufacturer's
specifications. These specifications must be documented in the test
plan developed in accordance with Sec. 63.7(c), or
(ii) Maintain the minimum activated carbon injection carrier gas
pressure drop, as a rolling three-hour average, based on the
manufacturer's specifications. These specifications must be documented
in the test plan developed in accordance with Sec. 63.7(c).
(d) Except as provided in paragraph (e) of this section, for an
affected source subject to a D/F emissions limitation under Sec.
63.1343 that employs carbon injection as an emission control technique
you must specify and use the brand and type of sorbent used during the
performance test until a subsequent performance test is conducted,
unless the site-specific performance test plan contains documentation
of key parameters that affect adsorption and the owner or operator
establishes limits based on those parameters, and the limits on these
parameters are maintained.
(e) For an affected source subject to a D/F emissions limitation
under Sec. 63.1343 that employs carbon injection as an emission
control technique you may substitute, at any time, a different brand or
type of sorbent provided that the replacement has equivalent or
improved properties compared to the sorbent specified in the site-
specific performance test plan and used in the performance test. The
owner or operator must maintain documentation that the substitute
sorbent will provide the same or better level of control as the
original sorbent.
(f) No kiln may use as a raw material or fuel any fly ash where the
mercury content of the fly ash has been increased through the use of
activated carbon, or any other sorbent, unless the facility can
demonstrate that the use of that fly ash will not result in an increase
in mercury emissions over baseline emissions (i.e., emissions not using
the fly ash). The facility has the burden of proving there has been no
emissions increase over baseline. Once the kiln is in compliance with a
mercury emissions limit specified in Sec. 63.1343, this paragraph no
longer applies.
(g) During periods of startup and shutdown you must meet the
requirements listed in (g)(1) through (4) of this section.
(1) During startup you must use any one or combination of the
following clean fuels: natural gas, synthetic natural gas, propane,
distillate oil, synthesis gas (syngas), and ultra-low sulfur diesel
(ULSD) until the kiln reaches a temperature of 1200 degrees Fahrenheit.
(2) Combustion of the primary kiln fuel may commence once the kiln
temperature reaches 1200 degrees Fahrenheit.
(3) All air pollution control devices must be turned on and
operating prior to combusting any fuel.
(4) You must keep records as specified in Sec. 63.1355 during
periods of startup and shutdown.
0
15. Section 63.1347 is amended by revising paragraph (a)(1) to read as
follows:
Sec. 63.1347 Operation and maintenance plan requirements.
(a) * * *
(1) Procedures for proper operation and maintenance of the affected
source and air pollution control devices in order to meet the emissions
limits and operating limits, including fugitive dust control measures
for open clinker piles, of Sec. Sec. 63.1343 through 63.1348. Your
operations and maintenance plan must address periods of startup and
shutdown;
* * * * *
0
16. Section 63.1348 is amended by:
0
a. Revising paragraphs (a) introductory text and (a)(1) and (2);
0
b. Adding two sentences to paragraph (a)(3)(i);
0
c. Revising paragraph (a)(3)(ii);
0
d. Revising paragraphs (a)(3)(iii) and (iv);
0
e. Revising paragraphs (a)(4) through (8);
0
f. Revising paragraph (b); and
0
g. Revising paragraph (c)(2)(iv).
The revisions and additions read as follows:
Sec. 63.1348 Compliance requirements.
(a) Initial Performance Test Requirements. For an affected source
subject to this subpart, you must demonstrate compliance with the
emissions standards and operating limits by using the test methods and
procedures in Sec. Sec. 63.1349 and 63.7. Any cement kiln that has
been subject to the requirements of subpart CCCC or subpart DDDD of 40
CFR Part 60, and is now electing to cease burning nonhazardous solid
waste and become subject to this subpart, must meet all the initial
compliance testing requirements each time it becomes subject to this
subpart, even if it was previously subject to this subpart.
NOTE to paragraph (a): The first day of the 30 operating day
performance test is the first day after the compliance date following
completion of the field testing and data collection that demonstrates
that the CPMS or CEMS has satisfied the relevant CPMS performance
evaluation or CEMS performance specification (e.g., PS 2, 12A, or 12B)
acceptance criteria. The performance test period is complete at the end
of the 30th consecutive operating day. See Sec. 63.1341 for definition
of operating day and Sec. 63.1348(b)(1) for the CEMS operating
requirements. The source has the option of performing the compliance
test earlier then the compliance date if desired.
(1) PM Compliance. If you are subject to limitations on PM
emissions under Sec. 63.1343(b), you must demonstrate compliance with
the PM emissions standards by using the test methods and procedures in
Sec. 63.1349(b)(1).
(2) Opacity Compliance. If you are subject to the limitations on
opacity under Sec. 63.1345, you must demonstrate compliance with the
opacity emissions standards by using the performance test methods and
procedures in Sec. 63.1349(b)(2). Use the maximum 6-minute average
opacity exhibited during the performance test period to determine
whether the affected source is in compliance with the standard.
(3) * * *
(i) * * * The owner or operator of a kiln with an in-line raw mill
must demonstrate compliance by conducting separate performance tests
while the raw mill is operating and while the raw mill is not
operating. Determine the D/F TEQ concentration for each run and
calculate the arithmetic average of the TEQ concentrations measured for
the three runs to determine continuous compliance.
(ii) If you are subject to a D/F emissions limitation under Sec.
63.1343(b), you must demonstrate compliance with the temperature
operating limits specified in Sec. 63.1346 by using the performance
test methods and procedures in Sec. 63.1349(b)(3)(ii) through
(b)(3)(iv). Use the arithmetic average of the temperatures measured
during the
[[Page 10041]]
three runs to determine the applicable temperature limit.
(iii) If activated carbon injection is used and you are subject to
a D/F emissions limitation under Sec. 63.1343(b), you must demonstrate
compliance with the activated carbon injection rate operating limits
specified in Sec. 63.1346 by using the performance test methods and
procedures in Sec. 63.1349(b)(3)(v).
(iv) If activated carbon injection is used, you must also develop a
carrier gas parameter (either the carrier gas flow rate or the carrier
gas pressure drop) during the initial performance test and updated
during any subsequent performance test conducted under Sec.
63.1349(b)(3) that meets the requirements of Sec. 63.1349(b)(3)(vi).
Compliance is demonstrated if the system is maintained within +/- 5
percent accuracy during the performance test determined in accordance
with the procedures and criteria submitted for review in your
monitoring plan required in section 63.1350(p).
(4)(i) THC Compliance. If you are subject to limitations on THC
emissions under Sec. 63.1343(b), you must demonstrate compliance with
the THC emissions standards by using the performance test methods and
procedures in Sec. 63.1349(b)(4)(i). You must use the average THC
concentration obtained during the first 30 kiln operating days after
the compliance date of this rule to determine initial compliance.
(ii) Total Organic HAP Emissions Tests. If you elect to demonstrate
compliance with the total organic HAP emissions limit under Sec.
63.1343(b) in lieu of the THC emissions limit, you must demonstrate
compliance with the total organic HAP emissions standards by using the
performance test methods and procedures in Sec. 63.1349(b)(7.
(iii) If you are demonstrating initial compliance, you must conduct
the separate performance tests as specified in Sec. 63.1349(b)(7)
while the raw mill of the inline kiln/raw mill is operating and while
the raw mill of the inline kiln/raw mill is not operating.
(iv) The average total organic HAP concentration measured during
the separate initial performance test specified by Sec. 63.1349(b)(7)
must be used to determine initial compliance.
(v) The average THC concentration measured during the initial
performance test specified by Sec. 63.1349(b)(4) must be used to
determine the site-specific THC limit. Using the fraction of time the
inline kiln/raw mill is on and the fraction of time that the inline
kiln/raw mill is off, calculate this limit as a weighted average of the
THC levels measured during raw mill on and raw mill off testing using
one of the two approaches in Sec. 63.1349(b)(7)(vii) or (viii)
depending on the level of organic HAP measured during the compliance
test.
(5) Mercury Compliance. If you are subject to limitations on
mercury emissions in Sec. 63.1343(b), you must demonstrate compliance
with the mercury standards by using the performance test methods and
procedures in Sec. 63.1349(b)(5). You must demonstrate compliance by
operating a mercury CEMS or a sorbent trap based CEMS. Compliance with
the mercury emissions standard must be determined based on the first 30
operating days you operate a mercury CEMS or sorbent trap monitoring
system after the compliance date of this rule.
(i) In calculating a 30 operating day emissions value using an
integrating sorbent trap CEMS, assign the average Hg emissions
concentration determined for an integrating period (e.g., 7 day sorbent
trap monitoring system sample) to each relevant hour of the kiln
operating days spanned by each integrated sample. Calculate the 30 kiln
operating day emissions rate value using the assigned hourly Hg
emissions concentrations and the respective flow and production rate
values collected during the 30 kiln operating day performance test
period. Depending on the duration of each integrated sampling period,
you may not be able to calculate the 30 kiln operating day emissions
value until several days after the end of the 30 kiln operating day
performance test period.
(ii) For example, a sorbent trap monitoring system producing an
integrated 7-day sample will provide Hg concentration data for each
hour of the first 28 kiln operating days (i.e., four values spanning 7
days each) of a 30 operating day period. The Hg concentration values
for the hours of the last 2 days of the 30 operating day period will
not be available for calculating the emissions for the performance test
period until at least five days after the end of the subject period.
(6) HCl Compliance. If you are subject to limitations on HCl
emissions under Sec. 63.1343(b), you must demonstrate initial
compliance with the HCl standards by using the performance test methods
and procedures in Sec. 63.1349(b)(6).
(i) For an affected source that is equipped with a wet scrubber,
tray tower or dry scrubber, you may demonstrate initial compliance by
conducting a performance test as specified in Sec. 63.1349(b)(6)(i).
You must determine the HCl concentration for each run and calculate the
arithmetic average of the concentrations measured for the three runs to
determine compliance. You must also establish appropriate site-specific
operational parameter limits.
(ii) For an affected source that is not equipped with a wet
scrubber, tray tower or dry scrubber, you must demonstrate initial
compliance by operating a CEMS as specified in Sec. 63.1349(b)(6)(ii).
You must use the average of the hourly HCl values obtained during the
first 30 kiln operating days that occur after the compliance date of
this rule to determine initial compliance.
(7) Commingled Exhaust Requirements. If the coal mill exhaust is
commingled with kiln exhaust in a single stack, you may demonstrate
compliance with the kiln emission limits by either:
(i) Performing required emissions monitoring and testing on the
commingled coal mill and kiln exhaust, or
(ii) Perform required emission monitoring and testing of the kiln
exhaust prior to the reintroduction of the coal mill exhaust, and also
testing the kiln exhaust diverted to the coal mill. All emissions must
be added together for all emission points, and must not exceed the
limit per each pollutant as listed in S63.1343(b).
(b) Continuous Monitoring Requirements. You must demonstrate
compliance with the emissions standards and operating limits by using
the performance test methods and procedures in Sec. Sec. 63.1350 and
63.8 for each affected source.
(1) General Requirements. (i) You must monitor and collect data
according to Sec. 63.1350 and the site-specific monitoring plan
required by Sec. 63.1350(p).
(ii) Except for periods of startup and shutdown, monitoring system
malfunctions, repairs associated with monitoring system malfunctions,
and required monitoring system quality assurance or quality control
activities (including, as applicable, calibration checks and required
zero and span adjustments), you must operate the monitoring system and
collect data at all required intervals at all times the affected source
is operating.
(iii) You may not use data recorded during monitoring system
malfunctions, repairs associated with monitoring system malfunctions,
or required monitoring system quality assurance or control activities
in calculations used to report emissions or operating levels. A
monitoring system malfunction is any
[[Page 10042]]
sudden, infrequent, not reasonably preventable failure of the
monitoring system to provide valid data. Monitoring system failures
that are caused in part by poor maintenance or careless operation are
not malfunctions. You must use all the data collected during all other
periods in assessing the operation of the control device and associated
control system.
(iv) Clinker Production. If you are subject to limitations on
mercury emissions (lb/MM tons of clinker) under Sec. 63.1343(b), you
must determine the hourly production rate of clinker according to the
requirements of Sec. 63.1350(d).
(2) PM Compliance. If you are subject to limitations on PM
emissions under Sec. 63.1343(b), you must use the monitoring methods
and procedures in Sec. 63.1350(b) and (d).
(3) Opacity Compliance. If you are subject to the limitations on
opacity under Sec. 63.1345, you must demonstrate compliance using the
monitoring methods and procedures in Sec. 63.1350(f) based on the
maximum 6-minute average opacity exhibited during the performance test
period. You must initiate corrective actions within one hour of
detecting visible emissions above the applicable limit.
(i) COMS. If you install a COMS in lieu of conducting the daily
visible emissions testing, you must demonstrate compliance using a COMS
such that it is installed, operated, and maintained in accordance with
the requirements of Sec. 63.1350(f)(4)(i).
(ii) Bag leak determination system (BLDS). If you install a BLDS on
a raw mill or finish mill in lieu of conducting the daily visible
emissions testing, you must demonstrate compliance using a BLDS that is
installed, operated, and maintained in accordance with the requirements
of Sec. 63.1350(f)(4)(ii).
(4) D/F Compliance. If you are subject to a D/F emissions
limitation under Sec. 63.1343(b), you must demonstrate compliance
using a CMS that is installed, operated and maintained to record the
temperature of specified gas streams in accordance with the
requirements of Sec. 63.1350(g).
(5)(i) Activated Carbon Injection Compliance. If you use activated
carbon injection to comply with the D/F emissions limitation under
Sec. 63.1343(b), you must demonstrate compliance using a CMS that is
installed, operated, and maintained to record the rate of activated
carbon injection in accordance with the requirements Sec.
63.1350(h)(1).
(ii) If you use activated carbon injection to comply with the D/F
emissions limitation under Sec. 63.1343(b), you must demonstrate
compliance using a CMS that is installed, operated and maintained to
record the activated carbon injection system gas parameter in
accordance with the requirements of Sec. 63.1350(h)(2).
(6) THC Compliance. (i) If you are subject to limitations on THC
emissions under Sec. 63.1343(b), you must demonstrate compliance using
the monitoring methods and procedures in Sec. 63.1350(i) and (j).
(ii) THC must be measured either upstream of the coal mill or in
the coal mill stack.
(7) Mercury Compliance. (i) If you are subject to limitations on
mercury emissions in Sec. 63.1343(b), you must demonstrate compliance
using the monitoring methods and procedures in Sec. 63.1350(k). If you
use an integrated sorbent trap monitoring system to determine ongoing
compliance, use the procedures described in Sec. 63.1348(a)(5) to
assign hourly mercury concentration values and to calculate rolling 30
operating day emissions rates. Since you assign the mercury
concentration measured with the sorbent trap to each relevant hour
respectively for each operating day of the integrated period, you may
schedule the sorbent trap change periods to any time of the day (i.e.,
the sorbent trap replacement need not be scheduled at 12:00 midnight
nor must the sorbent trap replacements occur only at integral 24-hour
intervals).
(ii) Mercury must be measured either upstream of the coal mill or
in the coal mill stack.
(8) HCl Compliance. If you are subject to limitations on HCl
emissions under Sec. 63.1343(b), you must demonstrate compliance using
the performance test methods and procedures in Sec. 63.1349(b)(6).
(i) For an affected source that is not equipped with a wet
scrubber, tray tower or a dry sorbent injection system, you must
demonstrate compliance using the monitoring methods and procedures in
Sec. 63.1350(l)(1).
(ii) For an affected source that is equipped with a wet scrubber,
tray tower or a dry sorbent injection system, you may demonstrate
compliance using the monitoring methods and procedures in Sec.
63.1350(l)(2).
(iii) HCl may be measured either upstream of the coal mill or in
the coal mill stack.
(iv) As an alternative to paragraph (b)(8)(ii) of this section, you
may use an SO2 CEMS to establish an SO2 operating
level during your initial and repeat HCl performance tests and monitor
the SO2 level using the procedures in Sec. 63.1350(l)(3).
(9) Startup and Shutdown Compliance. In order to demonstrate
continuous compliance during startup and shutdown, all air pollution
control devices must be operating.
(c) * * *
(2) * * *
(iv) The performance test must be completed within 360 hours after
the planned operational change period begins.
* * * * *
0
17. Section 63.1349 is amended by:
0
a. Revising paragraph (a) introductory text;
0
b. Revising paragraph (b)(1);
0
c. Revising paragraph (b)(3) introductory text;
0
d. Revising paragraphs (b)(3)(v) and (vi);
0
e. Revising paragraphs (b)(4), (5), and (6);
0
f. Adding paragraph (b)(7) and (8); and
0
g. Revising paragraphs (c), (d)(1) introductory text, (d)(1)(ii),
(d)(2), and (e).
The revisions and additions read as follows:
Sec. 63.1349 Performance testing requirements.
(a) You must document performance test results in complete test
reports that contain the information required by paragraphs (a)(1)
through (10) of this section, as well as all other relevant
information. As described in Sec. 63.7(c)(2)(i), you must make
available to the Administrator prior to testing, if requested, the
site-specific test plan to be followed during performance testing. For
purposes of determining exhaust gas flow rate to the atmosphere from an
alkali bypass stack or a coal mill stack, you must either install,
operate, calibrate and maintain an instrument for continuously
measuring and recording the exhaust gas flow rate according to the
requirements in paragraphs Sec. 63.1350(n)(1) through (10) of this
subpart or use the maximum design exhaust gas flow rate. For purposes
of determining the combined emissions from kilns equipped with an
alkali bypass or that exhaust kiln gases to a coal mill that exhausts
through a separate stack, instead of installing a CEMS on the alkali
bypass stack or coal mill stack, you may use the results of the initial
and subsequent performance test to demonstrate compliance with the
relevant emissions limit.
* * * * *
(b)(1) PM emissions tests. The owner or operator of a kiln subject
to limitations on PM emissions shall demonstrate initial compliance by
conducting a performance test using Method 5 or Method 5I at appendix
A-3 to part 60 of this chapter. You must
[[Page 10043]]
also monitor continuous performance through use of a PM continuous
parametric monitoring system (PM CPMS).
(i) For your PM CPMS, you will establish a site-specific operating
limit. If your PM performance test demonstrates your PM emission levels
to be below 75 percent of your emission limit you will use the average
PM CPMS value recorded during the PM compliance test, the milliamp
equivalent of zero output from your PM CPMS, and the average PM result
of your compliance test to establish your operating limit. If your PM
compliance test demonstrates your PM emission levels to be at or above
75 percent of your emission limit you will use the average PM CPMS
value recorded during the PM compliance test to establish your
operating limit. You will use the PM CPMS to demonstrate continuous
compliance with your operating limit. You must repeat the performance
test annually and reassess and adjust the site-specific operating limit
in accordance with the results of the performance test.
(A) Your PM CPMS must provide a 4-20 milliamp output and the
establishment of its relationship to manual reference method
measurements must be determined in units of milliamps.
(B) Your PM CPMS operating range must be capable of reading PM
concentrations from zero to a level equivalent to three times your
allowable emission limit. If your PM CPMS is an auto-ranging instrument
capable of multiple scales, the primary range of the instrument must be
capable of reading PM concentration from zero to a level equivalent to
three times your allowable emission limit.
(C) During the initial performance test or any such subsequent
performance test that demonstrates compliance with the PM limit, record
and average all milliamp output values from the PM CPMS for the periods
corresponding to the compliance test runs (e.g., average all your PM
CPMS output values for three corresponding 2-hour Method 5I test runs).
(ii) Determine your operating limit as specified in paragraphs
(b)(1)(iii) through (iv) of this section. If your PM performance test
demonstrates your PM emission levels to be below 75 percent of your
emission limit you will use the average PM CPMS value recorded during
the PM compliance test, the milliamp equivalent of zero output from
your PM CPMS, and the average PM result of your compliance test to
establish your operating limit. If your PM compliance test demonstrates
your PM emission levels to be at or above 75 percent of your emission
limit you will use the average PM CPMS value recorded during the PM
compliance test to establish your operating limit. You must verify an
existing or establish a new operating limit after each repeated
performance test. You must repeat the performance test at least
annually and reassess and adjust the site-specific operating limit in
accordance with the results of the performance test.
(iii) If the average of your three Method 5 or 5I compliance test
runs is below 75 percent of your PM emission limit, you must calculate
an operating limit by establishing a relationship of PM CPMS signal to
PM concentration using the PM CPMS instrument zero, the average PM CPMS
values corresponding to the three compliance test runs, and the average
PM concentration from the Method 5 or 5I compliance test with the
procedures in (a)(1)(iii)(A) through (D) of this section.
(A) Determine your PM CPMS instrument zero output with one of the
following procedures.
(1) Zero point data for in-situ instruments should be obtained by
removing the instrument from the stack and monitoring ambient air on a
test bench.
(2) Zero point data for extractive instruments should be obtained
by removing the extractive probe from the stack and drawing in clean
ambient air.
(3) The zero point may also be established by performing manual
reference method measurements when the flue gas is free of PM emissions
or contains very low PM concentrations (e.g., when your process is not
operating, but the fans are operating or your source is combusting only
natural gas) and plotting these with the compliance data to find the
zero intercept.
(4) If none of the steps in paragraphs (a)(1)(iii)(A)(1) through
(3) of this section are possible, you must use a zero output value
provided by the manufacturer.
(B) Determine your PM CPMS instrument average in milliamps, and the
average of your corresponding three PM compliance test runs, using
equation 3.
[GRAPHIC] [TIFF OMITTED] TR12FE13.008
Where:
X1 = The PM CPMS data points for the three runs
constituting the performance test.
Y1 = The PM concentration value for the three runs
constituting the performance test.
n = The number of data points.
(C) With your instrument zero expressed in milliamps, your three
run average PM CPMS milliamp value, and your three run PM compliance
test average, determine a relationship of lb/ton-clinker per milliamp
with Equation 4.
[GRAPHIC] [TIFF OMITTED] TR12FE13.009
Where:
R = The relative lb/ton-clinker per milliamp for your PM CPMS.
Y1 = The three run average lb/ton-clinker PM
concentration.
X1 = The three run average milliamp output from you PM
CPMS.
z = The milliamp equivalent of your instrument zero determined from
(b)(1)(iii)(A).
(D) Determine your source specific 30-day rolling average operating
limit using the lb/ton-clinker per milliamp value from Equation 4 in
Equation 5, below. This sets your operating limit at the PM CPMS output
value corresponding to 75 percent of your emission limit.
[[Page 10044]]
[GRAPHIC] [TIFF OMITTED] TR12FE13.010
Where:
Ol = The operating limit for your PM CPMS on a 30-day
rolling average, in milliamps.
L = Your source emission limit expressed in lb/ton clinker.
z = Your instrument zero in milliamps, determined from (1)(i).
R = The relative lb/ton-clinker per milliamp for your PM CPMS, from
Equation 4.
(iv) If the average of your three PM compliance test runs is at or
above 75 percent of your PM emission limit you must determine your
operating limit by averaging the PM CPMS milliamp output corresponding
to your three PM performance test runs that demonstrate compliance with
the emission limit using Equation 6.
[GRAPHIC] [TIFF OMITTED] TR12FE13.011
Where:
X1 = The PM CPMS data points for all runs i.
n = The number of data points.
Oh = Your site specific operating limit, in milliamps.
(v) To determine continuous operating compliance, you must record
the PM CPMS output data for all periods when the process is operating,
and use all the PM CPMS data for calculations when the source is not
out-of-control. You must demonstrate continuous compliance by using all
quality-assured hourly average data collected by the PM CPMS for all
operating hours to calculate the arithmetic average operating parameter
in units of the operating limit (milliamps) on a 30 operating day
rolling average basis, updated at the end of each new kiln operating
day. Use Equation 7 to determine the 30 kiln operating day average.
[GRAPHIC] [TIFF OMITTED] TR12FE13.012
Where:
Hpvi = The hourly parameter value for hour i.
n = The number of valid hourly parameter values collected over 30
kiln operating days.
(vi) For each performance test, conduct at least three separate
test runs under the conditions that exist when the affected source is
operating at the highest load or capacity level reasonably expected to
occur. Conduct each test run to collect a minimum sample volume of 2
dscm for determining compliance with a new source limit and 1 dscm for
determining compliance with an existing source limit. Calculate the
average of the results from three consecutive runs, including
applicable sources as required by (D)(viii), to determine compliance.
You need not determine the particulate matter collected in the
impingers (``back half'') of the Method 5 or Method 5I particulate
sampling train to demonstrate compliance with the PM standards of this
subpart. This shall not preclude the permitting authority from
requiring a determination of the ``back half'' for other purposes.
(vii) For PM performance test reports used to set a PM CPMS
operating limit, the electronic submission of the test report must also
include the make and model of the PM CPMS instrument, serial number of
the instrument, analytical principle of the instrument (e.g. beta
attenuation), span of the instruments primary analytical range,
milliamp value equivalent to the instrument zero output, technique by
which this zero value was determined, and the average milliamp signals
corresponding to each PM compliance test run.
(viii) When there is an alkali bypass and/or an inline coal mill
with a separate stack associated with a kiln, the main exhaust and
alkali bypass and/or inline coal mill must be tested simultaneously and
the combined emission rate of PM from the kiln and alkali bypass and/or
inline coal mill must be computed for each run using Equation 8 of this
section.
[GRAPHIC] [TIFF OMITTED] TR12FE13.013
Where:
EC = Combined hourly emission rate of PM from the kiln
and bypass stack and/or inline coal mill, lb/ton of kiln clinker
production.
EK = Hourly emissions of PM emissions from the kiln, lb.
EB = Hourly PM emissions from the alkali bypass stack,
lb.
EC = Hourly PM emissions from the inline coal mill stack,
lb.
P = Hourly clinker production, tons.
(ix) The owner or operator of a kiln with an in-line raw mill and
subject to limitations on PM emissions shall demonstrate initial
compliance by conducting separate performance tests while the raw mill
is under normal operating conditions and while the raw mill is not
operating.
* * * * *
[[Page 10045]]
(3) D/F Emissions Tests. If you are subject to limitations on D/F
emissions under this subpart, you must conduct a performance test using
Method 23 of appendix A-7 to part 60 of this chapter. If your kiln or
in-line kiln/raw mill is equipped with an alkali bypass, you must
conduct simultaneous performance tests of the kiln or in-line kiln/raw
mill exhaust and the alkali bypass. You may conduct a performance test
of the alkali bypass exhaust when the raw mill of the in-line kiln/raw
mill is operating or not operating.
* * * * *
(v)(A) If sorbent injection is used for D/F control, you must
record the rate of sorbent injection to the kiln exhaust, and where
applicable, the rate of sorbent injection to the alkali bypass exhaust,
continuously during the period of the Method 23 test in accordance with
the conditions in Sec. 63.1350(m)(9), and include the continuous
injection rate record(s) in the performance test report. Determine the
sorbent injection rate parameters in accordance with paragraphs
(b)(3)(vi) of this section.
(B) Include the brand and type of sorbent used during the
performance test in the performance test report.
(C) Maintain a continuous record of either the carrier gas flow
rate or the carrier gas pressure drop for the duration of the
performance test. If the carrier gas flow rate is used, determine,
record, and maintain a record of the accuracy of the carrier gas flow
rate monitoring system according to the procedures in appendix A to
part 75 of this chapter. If the carrier gas pressure drop is used,
determine, record, and maintain a record of the accuracy of the carrier
gas pressure drop monitoring system according to the procedures in
Sec. 63.1350(m)(6).
(vi) Calculate the run average sorbent injection rate for each run
and determine and include the average of the run average injection
rates in the performance test report and determine the applicable
injection rate limit in accordance with Sec. 63.1346(c)(1).
(4) THC emissions test. (i) If you are subject to limitations on
THC emissions, you must operate a CEMS in accordance with the
requirements in Sec. 63.1350(i). For the purposes of conducting the
accuracy and quality assurance evaluations for CEMS, the THC span value
(as propane) is 50 ppmvd and the reference method (RM) is Method 25A of
appendix A to part 60 of this chapter.
(ii) Use the THC CEMS to conduct the initial compliance test for
the first 30 kiln operating days of kiln operation after the compliance
date of the rule. See 63.1348(a).
(iii) If kiln gases are diverted through an alkali bypass or to a
coal mill and exhausted through a separate stack, you must calculate a
kiln-specific THC limit using Equation 9:
[GRAPHIC] [TIFF OMITTED] TR12FE13.014
Where:
Cks = Kiln stack concentration (ppmvd).
Qab = Alkali bypass flow rate (volume/hr).
Cab = Alkali bypass concentration (ppmvd).
Qcm = Coal mill flow rate (volume/hr).
Ccm = Coal mill concentration (ppmvd).
Qks = Kiln stack flow rate (volume/hr).
(iv) THC must be measured either upstream of the coal mill or the
coal mill stack.
(v) Instead of conducting the performance test specified in
paragraph (b)(4)of this section, you may conduct a performance test to
determine emissions of total organic HAP by following the procedures in
paragraphs (b)(7) of this section.
(5) Mercury Emissions Tests. If you are subject to limitations on
mercury emissions, you must operate a mercury CEMS or a sorbent trap
monitoring system in accordance with the requirements of Sec.
63.1350(k). The initial compliance test must be based on the first 30
kiln operating days in which the affected source operates using a
mercury CEMS or a sorbent trap monitoring system after the compliance
date of the rule. See Sec. 63.1348(a).
(i) If you are using a mercury CEMS or a sorbent trap monitoring
system, you must install, operate, calibrate, and maintain an
instrument for continuously measuring and recording the exhaust gas
flow rate to the atmosphere according to the requirements in Sec.
63.1350(k)(5).
(ii) Calculate the emission rate using Equation 10 of this section:
[GRAPHIC] [TIFF OMITTED] TR12FE13.015
Where:
E30D = 30-day rolling emission rate of mercury, lb/MM
tons clinker.
Ci = Concentration of mercury for operating hour i,
[mu]g/scm.
Qi = Volumetric flow rate of effluent gas for operating
hour i, where Ci and Qi are on the same basis
(either wet or dry), scm/hr.
k = Conversion factor, 1 lb/454,000,000 [mu]g.
n = Number of kiln operating hours in a 30 kiln operating day
period.
P = 30 days of clinker production during the same time period as the
mercury emissions measured, million tons.
(6) HCl emissions tests. For a source subject to limitations on HCl
emissions you must conduct performance testing by one of the following
methods:
(i)(A) If the source is equipped with a wet scrubber, tray tower or
dry scrubber, you must conduct performance testing using Method 321 of
appendix A to this part unless you have installed a CEMS that meets the
requirements Sec. 63.1350(l)(1). For kilns with inline raw mills,
testing should be conducted for the raw mill on and raw mill off
conditions.
(B) You must establish site specific parameter limits by using the
CPMS required in Sec. 63.1350(l)(1). For a wet scrubber or tray tower,
measure and record the pressure drop across the scrubber and/or liquid
flow rate and pH in intervals of no more than 15 minutes during the HCl
test. Compute and record the 24-hour average pressure drop, pH, and
average scrubber water flow rate for each sampling run in which the
applicable emissions limit is met. For a dry scrubber, measure and
record the sorbent injection rate in intervals of no more than 15
minutes during the HCl test. Compute and record the 24-hour average
sorbent injection rate and average sorbent injection rate for each
sampling run in which the applicable emissions limit is met.
(ii)(A) If the source is not controlled by a wet scrubber, tray
tower or dry sorbent injection system, you must operate a CEMS in
accordance with the requirements of Sec. 63.1350(l)(1). See Sec.
63.1348(a).
(B) The initial compliance test must be based on the 30 kiln
operating days that occur after the compliance date of this rule in
which the affected source operates using a HCl CEMS. Hourly HCl
concentration data must be obtained according to Sec. 63.1350(l).
(iii) As an alternative to paragraph (b)(6)(i)(B) of this section,
you may choose to monitor SO2 emissions using a CEMS in
accordance with the
[[Page 10046]]
requirements of Sec. 63.1350(l)(3). You must establish an
SO2 operating limit equal to the highest 1 hour average
recorded during the HCl stack test. This operating limit will apply
only for demonstrating HCl compliance.
(iv) If kiln gases are diverted through an alkali bypass or to a
coal mill and exhausted through a separate stack, you must calculate a
kiln-specific HCl limit using Equation 11:
[GRAPHIC] [TIFF OMITTED] TR12FE13.016
Where:
Cks = Kiln stack concentration (ppmvd).
Qab = Alkali bypass flow rate (volume/hr).
Cab = Alkali bypass concentration (ppmvd).
Qcm = Coal mill flow rate (volume/hr).
Ccm = Coal mill concentration (ppmvd).
Qks = Kiln stack flow rate (volume/hr).
(7) Total Organic HAP Emissions Tests. Instead of conducting the
performance test specified in paragraph (a)(4) of this section, you may
conduct a performance test to determine emissions of total organic HAP
by following the procedures in paragraphs (a)(7)(i) through (v) of this
section.
(i) Use Method 320 of appendix A to this part, Method 18 of
Appendix A of part 60, ASTM D6348-03 or a combination to determine
emissions of total organic HAP. Each performance test must consist of
three separate runs under the conditions that exist when the affected
source is operating at the representative performance conditions in
accordance with Sec. 63.7(e). Each run must be conducted for at least
1 hour.
(ii) At the same time that you are conducting the performance test
for total organic HAP, you must also determine a site-specific THC
emissions limit by operating a THC CEMS in accordance with the
requirements of Sec. 63.1350(j). The duration of the performance test
must be at least 3 hours and the average THC concentration (as
calculated from the 1-minute averages) during the 3-hour test must be
calculated. You must establish your THC operating limit and determine
compliance with it according to paragraphs (a)(7)(vii)through (viii)of
this section. It is permissible to extend the testing time of the
organic HAP performance test if you believe extended testing is
required to adequately capture THC variability over time.
(iii) If your source has an in-line kiln/raw mill you must use the
fraction of time the raw mill is on and the fraction of time that the
raw mill is off and calculate this limit as a weighted average of the
THC levels measured during raw mill on and raw mill off testing.
(iv) If your organic HAP emissions are below 75 percent of the
organic HAP standard and you determine your operating limit with
paragraph (b)(7)(vii) of this section your THC CEMS must be calibrated
and operated on a measurement scale no greater than 180 ppmvw, as
carbon, or 60 ppmvw as propane.
(v) Your THC CEMS measurement scale must be capable of reading THC
concentrations from zero to a level equivalent to two times your
highest THC emissions average determined during your performance test,
including mill on or mill off operation. Note: This may require the use
of a dual range instrument to meet this requirement and paragraph
(b)(7)(iv) of this section.
(vi) Determine your operating limit as specified in paragraphs
(a)(7)(vii) and (viii) of this section. If your organic HAP performance
test demonstrates your average organic HAP emission levels are below 75
percent of your emission limit (9 ppmv) you will use the average THC
value recorded during the organic HAP performance test, and the average
total organic HAP result of your performance test to establish your
operating limit. If your organic HAP compliance test results
demonstrate your average organic HAP emission levels are at or above 75
percent of your emission limit, your operating limit is established as
the average THC value recorded during the organic HAP performance test.
You must establish a new operating limit after each performance test.
You must repeat the performance test no later than 30 months following
your last performance test and reassess and adjust the site-specific
operating limit in accordance with the results of the performance test.
(vii) If the average organic HAP results for your three Method 18
and/or Method 320 performance test runs are below 75 percent of your
organic HAP emission limit, you must calculate an operating limit by
establishing a relationship of THC CEMS signal to the organic HAP
concentration using the average THC CEMS value corresponding to the
three organic HAP compliance test runs and the average organic HAP
total concentration from the Method 18 and/or Method 320 performance
test runs with the procedures in (a)(7)(vii)(A) and (B) of this
section.
(A) Determine the THC CEMS average values in ppmvw, and the average
of your corresponding three total organic HAP compliance test runs,
using Equation 12.
[GRAPHIC] [TIFF OMITTED] TR12FE13.017
Where:
x = The THC CEMS average values in ppmvw.
Xi= The THC CEMS data points for all three runs i.
Yi= The sum of organic HAP concentrations for test runs i. and
n = The number of data points.
(B) You must use your three run average THC CEMS value, and your
three run average organic HAP concentration from your three Method 18
and/or Method 320 compliance tests to determine the operating limit.
Use equation 13 to determine your operating limit in units of ppmvw
THC, as propane.
[GRAPHIC] [TIFF OMITTED] TR12FE13.018
[[Page 10047]]
Where:
Tl = The 30-day operating limit for your THC CEMS, ppmvw.
Y1 = The average organic HAP concentration from Eq. 12,
ppmv.
X1 = The average THC CEMS concentration from Eq. 12,
ppmvw.
(viii) If the average of your three organic HAP performance test
runs is at or above 75 percent of your organic HAP emission limit, you
must determine your operating limit using Equation 14 by averaging the
THC CEMS output values corresponding to your three organic HAP
performance test runs that demonstrate compliance with the emission
limit. If your new THC CEMS value is below your current operating
limit, you may opt to retain your current operating limit, but you must
still submit all performance test and THC CEMS data according to the
reporting requirements in paragraph (d)(1) of this section.
[GRAPHIC] [TIFF OMITTED] TR12FE13.019
Where:
X1 = The THC CEMS data points for all runs i.
Y1 = The organic HAP total value for runs i.
n = The number of data points.
Th = Your site specific operating limit, in ppmvw THC.
(ix) If your kiln has an inline kiln/raw mill, you must conduct
separate performance tests while the raw mill is operating (``mill
on'') and while the raw mill is not operating (``mill off''). Using the
fraction of time the raw mill is on and the fraction of time that the
raw mill is off, calculate this limit as a weighted average of the THC
levels measured during raw mill on and raw mill off compliance testing
with Equation 15.
[GRAPHIC] [TIFF OMITTED] TR12FE13.020
Where:
R = Operating limit as THC, ppmvw.
y = Average THC CEMS value during mill on operations, ppmvw.
t = Percentage of operating time with mill on.
x = Average THC CEMS value during mill off operations, ppmvw.
(1-t) = Percentage of operating time with mill off.
(x) To determine continuous compliance with the THC operating
limit, you must record the THC CEMS output data for all periods when
the process is operating and the THC CEMS is not out-of-control. You
must demonstrate continuous compliance by using all quality-assured
hourly average data collected by the THC CEMS for all operating hours
to calculate the arithmetic average operating parameter in units of the
operating limit (ppmvw) on a 30 operating day rolling average basis,
updated at the end of each new kiln operating day. Use Equation 16 to
determine the 30 kiln operating day average.
[GRAPHIC] [TIFF OMITTED] TR12FE13.021
Where:
Hpvi = The hourly parameter value for hour i, ppmvw.
n = The number of valid hourly parameter values collected over 30
kiln operating days.
(xi) Use EPA Method 18 or Method 320 of appendix A to part 60 of
this chapter to determine organic HAP emissions. For each performance
test, conduct at least three separate runs under the conditions that
exist when the affected source is operating at the highest load or
capacity level reasonably expected to occur. If your source has an in-
line kiln/raw mill you must conduct three separate test runs with the
raw mill on, and three separate runs under the conditions that exist
when the affected source is operating at the highest load or capacity
level reasonably expected to occur with the mill off. Conduct each
Method 18 test run to collect a minimum target sample equivalent to
three times the method detection limit. Calculate the average of the
results from three runs to determine compliance.
(xii) If the THC level exceeds by 10 percent or more your site-
specific THC emissions limit, you must
(A) As soon as possible but no later than 30 days after the
exceedance, conduct an inspection and take corrective action to return
the THC CEMS measurements to within the established value; and
(B) Within 90 days of the exceedance or at the time of the annual
compliance test, whichever comes first, conduct another performance
test to determine compliance with the organic HAP limit and to verify
or re-establish your site-specific THC emissions limit.
(8) HCl Emissions Tests with SO2 Monitoring. If you
choose to monitor SO2 emissions using a CEMS to demonstrate
HCl compliance, follow the procedures in (b)(8)(i) through (ix) of this
section and in accordance with the requirements of Sec. 63.1350(l)(3).
You must establish an SO2 operating limit equal to the
average of the SO2 emissions recorded during the HCl stack
test. This operating limit will apply only for demonstrating HCl
compliance.
(i) Use Method 321 of appendix A to this part to determine
emissions of HCl. Each performance test must consist of three separate
runs under the conditions that exist when the affected source is
operating at the representative performance conditions in accordance
with Sec. 63.7(e). Each run must be conducted for at least one hour.
(ii) At the same time that you are conducting the performance test
for HCl, you must also determine a site-specific SO2
emissions limit by
[[Page 10048]]
operating an SO2 CEMS in accordance with the requirements of
Sec. 63.1350(l). The duration of the performance test must be three
hours and the average SO2 concentration (as calculated from
the 1-minute averages) during the 3-hour test must be calculated. You
must establish your SO2 operating limit and determine
compliance with it according to paragraphs (b)(8)(vii) and (viii)of
this section.
(iii) If your source has an in-line kiln/raw mill you must use the
fraction of time the raw mill is on and the fraction of time that the
raw mill is off and calculate this limit as a weighted average of the
SO2 levels measured during raw mill on and raw mill off
testing.
(iv) Your SO2 CEMS must be calibrated and operated
according to the requirements of Sec. 60.63(f).
(v) Your SO2 CEMS measurement scale must be capable of
reading SO2 concentrations consistent with the requirements
of Sec. 60.63(f), including mill on or mill off operation.
(vi) If your kiln has an inline kiln/raw mill, you must conduct
separate performance tests while the raw mill is operating (``mill
on'') and while the raw mill is not operating (``mill off''). Using the
fraction of time the raw mill is on and the fraction of time that the
raw mill is off, calculate this limit as a weighted average of the THC
levels measured during raw mill on and raw mill off compliance testing
with Equation 17.
[GRAPHIC] [TIFF OMITTED] TR12FE13.022
Where:
R = Operating limit as SO2, ppmvw.
y = Average SO2 CEMS value during mill on operations,
ppmvw.
t = Percentage of operating time with mill on, expressed as a
decimal.
x = Average SO2 CEMS value during mill off operations,
ppmvw.
t-1 = Percentage of operating time with mill off, expressed as a
decimal.
(vii) To determine continuous compliance with the SO2
operating limit, you must record the SO2 CEMS output data
for all periods when the process is operating and the SO2
CEMS is not out-of-control. You must demonstrate continuous compliance
by using all quality-assured hourly average data collected by the
SO2 CEMS for all operating hours to calculate the arithmetic
average operating parameter in units of the operating limit (ppmvw) on
a 30 operating day rolling average basis, updated at the end of each
new kiln operating day. Use Equation 18 to determine the 30 kiln
operating day average.
[GRAPHIC] [TIFF OMITTED] TR12FE13.023
Where:
Hpvi = The hourly parameter value for hour i, ppmvw.
n = The number of valid hourly parameter values collected over 30
kiln operating days.
(viii) Use EPA Method 321 of appendix A to part 60 of this chapter
to determine HCl emissions. For each performance test, conduct at least
three separate runs under the conditions that exist when the affected
source is operating at the highest load or capacity level reasonably
expected to occur. If your source has an in-line kiln/raw mill you must
conduct three separate test runs with the raw mill on, and three
separate runs under the conditions that exist when the affected source
is operating at the highest load or capacity level reasonably expected
to occur with the mill off.
(ix) If the SO2 level exceeds by 10 percent or more your
site-specific SO2 emissions limit, you must
(A) As soon as possible but no later than 30 days after the
exceedance, conduct an inspection and take corrective action to return
the SO2 CEMS measurements to within the established value.
and
(B) Within 90 days of the exceedance or at the time of the annual
compliance test, whichever comes first, conduct another performance
test to determine compliance with the HCl limit and to verify or re-
establish your site-specific SO2 emissions limit.
(c) Performance Test Frequency. Except as provided in Sec.
63.1348(b), performance tests are required at regular intervals for
affected sources that are subject to a dioxin, organic HAP or HCl
emissions limit and must be repeated every 30 months except for
pollutants where that specific pollutant is monitored using CEMS. Tests
for PM are repeated every 12 months.
(d) Performance Test Reporting Requirements. (1) You must submit
the information specified in paragraphs (d)(1) and (2) of this section
no later than 60 days following the initial performance test. All
reports must be signed by a responsible official.
* * * * *
(ii) The values for the site-specific operating limits or
parameters established pursuant to paragraphs (b)(1), (3), (6), and (7)
of this section, as applicable, and a description, including sample
calculations, of how the operating parameters were established during
the initial performance test.
(2) As of December 31, 2011 and within 60 days after the date of
completing each performance evaluation or test, as defined in Sec.
63.2, conducted to demonstrate compliance with any standard covered by
this subpart, you must submit the relative accuracy test audit data and
performance test data, except opacity data, to the EPA by successfully
submitting the data electronically to the EPA's Central Data Exchange
(CDX) by using the Electronic Reporting Tool(ERT) (see https://www.epa.gov/ttn/chief/ert/ert_tool.html/).
(e) Conditions of performance tests. Conduct performance tests
under such conditions as the Administrator specifies to the owner or
operator based on representative performance of the affected source for
the period being tested. Upon request, you must make available to the
Administrator such records as may be necessary to determine the
conditions of performance tests.
0
18. Section 63.1350 is amended by:
0
a. Revising paragraphs (a) through (d);
0
b. Revising paragraph (f) introductory text;
[[Page 10049]]
0
c. Revising paragraphs (f)(1)(iv) through (f)(1)(vi);
0
d. Revising paragraphs (f)(2)(i) and (f)(2)(iii);
0
e. Revising paragraphs (f)(3) and (f)(4);
0
f. Revising paragraph (g)(1) introductory text;
0
g. Revising paragraphs (g)(2) and (g)(4);
0
h. Revising paragraph (h)(1)(ii);
0
i. Revising paragraphs (i)(1) and (i)(2);
0
j. Revising paragraph (k);
0
k. Revising paragraph (l);
0
l. Revising paragraph (m) introductory text;
0
m. Revising paragraphs (m)(3) and (m)(7)(i);
0
n. Revising introductory text for paragraphs (m)(9) and (m) (10);
0
o. Revising paragraph (m)(10)(i) through (m)(10)(vii), and paragraph
(m)(11)(v);
0
p. Revising introductory text for paragraphs (n), (o), and (p);
0
q. Removing and reserving paragraph (n)(3); and
0
r. Revising introductory text for paragraphs (p)(1), (p)(2), and
(p)(5).
The revisions and additions read as follows:
Sec. 63.1350 Monitoring requirements.
(a)(1) Following the compliance date, the owner or operator must
demonstrate compliance with this subpart on a continuous basis by
meeting the requirements of this section.
(2) All continuous monitoring data for periods of startup and
shutdown must be compiled and averaged separately from data gathered
during other operating periods.
(3) For each existing unit that is equipped with a CMS, maintain
the average emissions or the operating parameter values within the
operating parameter limits established through performance tests.
(4) Any instance where the owner or operator fails to comply with
the continuous monitoring requirements of this section is a violation.
(b) PM monitoring requirements. (1)(i) PM CPMS. You will use a PM
CPMS to establish a site-specific operating limit corresponding to the
results of the performance test demonstrating compliance with the PM
limit. You will conduct your performance test using Method 5 or Method
5I at appendix A-3 to part 60 of this chapter. You will use the PM CPMS
to demonstrate continuous compliance with this operating limit. You
must repeat the performance test annually and reassess and adjust the
site-specific operating limit in accordance with the results of the
performance test using the procedures in Sec. 63.1349(b)(1) (i)
through (vi) of this subpart. You must also repeat the test if you
change the analytical range of the instrument, or if you replace the
instrument itself or any principle analytical component of the
instrument that would alter the relationship of output signal to in-
stack PM concentration.
(ii) To determine continuous compliance, you must use the PM CPMS
output data for all periods when the process is operating and the PM
CPMS is not out-of-control. You must demonstrate continuous compliance
by using all quality-assured hourly average data collected by the PM
CPMS for all operating hours to calculate the arithmetic average
operating parameter in units of the operating limit (milliamps) on a 30
operating day rolling average basis, updated at the end of each new
kiln operating day.
(iii) For any exceedance of the 30 process operating day PM CPMS
average value from the established operating parameter limit, you must:
(A) Within 48 hours of the exceedance, visually inspect the APCD;
(B) If inspection of the APCD identifies the cause of the
exceedance, take corrective action as soon as possible and return the
PM CPMS measurement to within the established value; and
(C) Within 30 days of the exceedance or at the time of the annual
compliance test, whichever comes first, conduct a PM emissions
compliance test to determine compliance with the PM emissions limit and
to verify or re-establish the PM CPMS operating limit within 45 days.
You are not required to conduct additional testing for any exceedances
that occur between the time of the original exceedance and the PM
emissions compliance test required under this paragraph.
(iv) PM CPMS exceedances leading to more than four required
performance tests in a 12-month process operating period (rolling
monthly) constitute a presumptive violation of this subpart.
(2) [Reserved]
(c) [Reserved]
(d) Clinker production monitoring requirements. In order to
determine clinker production, you must:
(1) Determine hourly clinker production by one of two methods:
(i) Install, calibrate, maintain, and operate a permanent weigh
scale system to measure and record weight rates in tons-mass per hour
of the amount of clinker produced. The system of measuring hourly
clinker production must be maintained within 5 percent
accuracy, or
(ii) Install, calibrate, maintain, and operate a permanent weigh
scale system to measure and record weight rates in tons-mass per hour
of the amount of feed to the kiln. The system of measuring feed must be
maintained within 5 percent accuracy. Calculate your hourly
clinker production rate using a kiln-specific feed to clinker ratio
based on reconciled clinker production determined for accounting
purposes and recorded feed rates. Update this ratio monthly. Note that
if this ratio changes at clinker reconciliation, you must use the new
ratio going forward, but you do not have to retroactively change
clinker production rates previously estimated.
(iii) [Reserved]
(2) Determine, record, and maintain a record of the accuracy of the
system of measuring hourly clinker production (or feed mass flow if
applicable) before initial use (for new sources) or by the effective
compliance date of this rule (for existing sources). During each
quarter of source operation, you must determine, record, and maintain a
record of the ongoing accuracy of the system of measuring hourly
clinker production (or feed mass flow).
(3) If you measure clinker production directly, record the daily
clinker production rates; if you measure the kiln feed rates and
calculate clinker production, record the hourly kiln feed and clinker
production rates.
(4) Develop an emissions monitoring plan in accordance with
paragraphs (p)(1) through (p)(4) of this section.
* * * * *
(f) Opacity Monitoring Requirements. If you are subject to a
limitation on opacity under Sec. 63.1345, you must conduct required
opacity monitoring in accordance with the provisions of paragraphs
(f)(1)(i) through (vii) of this section and in accordance with your
monitoring plan developed under Sec. 63.1350(p). You must also develop
an opacity monitoring plan in accordance with paragraphs (p)(1) through
(4) and paragraph (o)(5), if applicable, of this section.
(1) * * *
(iv) If visible emissions are observed during any Method 22
performance test, of appendix A-7 to part 60 of this chapter, you must
conduct 30 minutes of opacity observations, recorded at 15-second
intervals, in accordance with Method 9 of appendix A-4 to part 60 of
this chapter. The Method 9 performance test, of appendix A-4 to part 60
of this chapter, must begin within 1 hour of any observation of visible
emissions.
(v) Any totally enclosed conveying system transfer point,
regardless of the location of the transfer point is not required to
conduct Method 22 visible emissions monitoring under this
[[Page 10050]]
paragraph. The enclosures for these transfer points must be operated
and maintained as total enclosures on a continuing basis in accordance
with the facility operations and maintenance plan.
(vi) If any partially enclosed or unenclosed conveying system
transfer point is located in a building, you must conduct a Method 22
performance test, of appendix A-7 to part 60 of this chapter, according
to the requirements of paragraphs (f)(1)(i) through (iv) of this
section for each such conveying system transfer point located within
the building, or for the building itself, according to paragraph
(f)(1)(vii) of this section.
* * * * *
(2)(i) For a raw mill or finish mill, you must monitor opacity by
conducting daily visible emissions observations of the mill sweep and
air separator PM control devices (PMCD) of these affected sources in
accordance with the procedures of Method 22 of appendix A-7 to part 60
of this chapter. The duration of the Method 22 performance test must be
6 minutes.
* * * * *
(iii) If visible emissions are observed during the follow-up Method
22 performance test required by paragraph (f)(2)(ii) of this section
from any stack from which visible emissions were observed during the
previous Method 22 performance test required by paragraph (f)(2)(i) of
the section, you must then conduct an opacity test of each stack from
which emissions were observed during the follow up Method 22
performance test in accordance with Method 9 of appendix A-4 to part 60
of this chapter. The duration of the Method 9 test must be 30 minutes.
(3) If visible emissions are observed during any Method 22 visible
emissions test conducted under paragraphs (f)(1) or (2) of this
section, you must initiate, within one-hour, the corrective actions
specified in your operation and maintenance plan as required in Sec.
63.1347.
(4) The requirements under paragraph (f)(2) of this section to
conduct daily Method 22 testing do not apply to any specific raw mill
or finish mill equipped with a COMS or BLDS.
(i) If the owner or operator chooses to install a COMS in lieu of
conducting the daily visible emissions testing required under paragraph
(f)(2) of this section, then the COMS must be installed at the outlet
of the PM control device of the raw mill or finish mill and the COMS
must be installed, maintained, calibrated, and operated as required by
the general provisions in subpart A of this part and according to PS-1
of appendix B to part 60 of this chapter.
(ii) If you choose to install a BLDS in lieu of conducting the
daily visible emissions testing required under paragraph (f)(2) of this
section, the requirements in paragraphs (m)(1) through (m)(4), (m)(10)
and (m)(11) of this section apply.
(g) * * *
(1) You must install, calibrate, maintain, and continuously operate
a CMS to record the temperature of the exhaust gases from the kiln and
alkali bypass, if applicable, at the inlet to, or upstream of, the kiln
and/or alkali bypass PMCDs.
* * * * *
(2) You must monitor and continuously record the temperature of the
exhaust gases from the kiln and alkali bypass, if applicable, at the
inlet to the kiln and/or alkali bypass PMCD.
* * * * *
(4) Calculate the rolling three-hour average temperature using the
average of 180 successive one-minute average temperatures. See Sec.
63.1349(b)(3).
* * * * *
(h) * * *
(1) * * *
(ii) Each hour, calculate the three-hour rolling average activated
carbon injection rate for the previous three hours of process
operation. See Sec. 63.1349(b)(3).
* * * * *
(i) * * *
(1) You must install, operate, and maintain a THC continuous
emission monitoring system in accordance with Performance Specification
8A of appendix B to part 60 of this chapter and comply with all of the
requirements for continuous monitoring systems found in the general
provisions, subpart A of this part. The owner or operator must operate
and maintain each CEMS according to the quality assurance requirements
in Procedure 1 of appendix F in part 60 of this chapter.
(2) Performance tests on alkali bypass and coal mill stacks must be
conducted using Method 25A in appendix A to 40 CFR part 60 and repeated
annually.
* * * * *
(k) Mercury Monitoring Requirements. If you have a kiln subject to
an emissions limitation on mercury emissions, you must install and
operate a mercury continuous emissions monitoring system (Hg CEMS) in
accordance with Performance Specification 12A (PS 12A) of appendix B to
part 60 of this chapter or an integrated sorbent trap monitoring system
in accordance with Performance Specification 12B (PS 12B) of appendix B
to part 60 of this chapter. You must monitor mercury continuously
according to paragraphs (k)(1) through (5) of this section. You must
also develop an emissions monitoring plan in accordance with paragraphs
(p)(1) through (4) of this section.
(1) You must use a span value for any Hg CEMS that represents the
mercury concentration corresponding to approximately two times the
emissions standard and may be rounded up to the nearest multiple of 5
[micro]g/m\3\ of total mercury or higher level if necessary to include
Hg concentrations which may occur (excluding concentrations during in-
line raw ``mill off'' operation). As specified in PS 12A, Section
6.1.1, the data recorder output range must include the full range of
expected Hg concentration values which would include those expected
during ``mill off'' conditions. Engineering judgments made and
calculations used to determine the corresponding span concentration
from the emission standard shall be documented in the site-specific
monitoring plan and associated records.
(2) In order to quality assure data measured above the span value,
you must use one of the two options in paragraphs (k)(2)(i) and (ii) of
this section.
(i) Include a second span that encompasses the Hg emission
concentrations expected to be encountered during ``mill off''
conditions. This second span may be rounded to a multiple of 5
[micro]g/m\3\ of total mercury. The requirements of PS 12A, shall be
followed for this second span with the exception that a RATA with the
mill off is not required.
(ii) Quality assure any data above the span value established in
paragraph (k)(1) of this section using the following procedure. Any
time two consecutive one-hour average measured concentration of Hg
exceeds the span value you must, within 24 hours before or after,
introduce a higher, ``above span'' Hg reference gas standard to the Hg
CEMS. The ``above span'' reference gas must meet the requirements of PS
12A, Section 7.1, must be of a concentration level between 50 and 150
percent of the highest hourly concentration measured during the period
of measurements above span, and must be introduced at the probe. Record
and report the results of this procedure as you would for a daily
calibration. The ``above span'' calibration is successful if the value
measured by the Hg CEMS is within 20 percent of the certified value of
the reference gas. If the value measured by the Hg CEMS exceeds 20
percent of the
[[Page 10051]]
certified value of the reference gas, then you must normalize the one-
hour average stack gas values measured above the span during the 24-
hour period preceding or following the ``above span'' calibration for
reporting based on the Hg CEMS response to the reference gas as shown
in equation 19:
[GRAPHIC] [TIFF OMITTED] TR12FE13.024
Only one `above span' calibration is needed per 24 hour period.
(3) You must operate and maintain each Hg CEMS or an integrated
sorbent trap monitoring system according to the quality assurance
requirements in Procedure 5 of appendix F to part 60 of this chapter.
During the RATA of integrated sorbent trap monitoring systems required
under Procedure 5, you may apply the appropriate exception for sorbent
trap section 2 breakthrough in (k)(3)(i) through (iv) of this section:
(i) For stack Hg concentrations >1 [micro]g/dscm, <=10% of section
1 mass;
(ii) For stack Hg concentrations <=1 [micro]g/dscm and >0.5
[micro]g/dscm, <=20% of section 1 mass;
(iii) For stack Hg concentrations <=0.5 [micro]g/dscm and >0.1
[micro]g/dscm, <=50% of section 1 mass; and
(iv) For stack Hg concentrations <=0.1 [micro]g/dscm, no
breakthrough criterion assuming all other QA/QC specifications are met.
(4) Relative accuracy testing of mercury monitoring systems under
PS 12A, PS 12B, or Procedure 5 must be conducted at normal operating
conditions. If a facility has an inline raw mill, the testing must
occur with the raw mill on.
(5) If you use a Hg CEMS or an integrated sorbent trap monitoring
system, you must install, operate, calibrate, and maintain an
instrument for continuously measuring and recording the exhaust gas
flow rate to the atmosphere according to the requirements in paragraphs
(n)(1) through (10) of this section. If kiln gases are diverted through
an alkali bypass or to a coal mill and exhausted through separate
stacks, you must account for the mercury emitted from those stacks by
following the procedures in (k)(5)(i) through (iv) of this section:
(i) Develop a mercury hourly mass emissions rate by conducting
annual performance tests using Method 29, or Method 30B, to measure the
concentration of mercury in the gases exhausted from the alkali bypass
and coal mill.
(ii) On a continuous basis, determine the mass emissions of mercury
in lb/hr from the alkali bypass and coal mill exhausts by using the
mercury hourly emissions rate, the exhaust gas flow rate and hourly
mercury emission rate to calculate hourly mercury emissions in lb/hr.
(iii) Sum the hourly mercury emissions from the kiln, alkali bypass
and coal mill to determine total mercury emissions. Using hourly
clinker production, calculate the hourly emissions rate in pounds per
ton of clinker to determine your 30 day rolling average.
(iv) If mercury emissions from the coal mill are below the method
detection limit for two consecutive annual performance tests, you may
reduce the frequency of the performance tests of coal mills to once
every 30 months. If the measured mercury concentration exceeds the
method detection limit, you must revert to testing annually until two
consecutive annual tests are below the method detection limit.
(6) If you operate an integrated sorbent trap monitoring system
conforming to PS 12B, you may use a monitoring period at least 24 hours
but no longer than 168 hours in length. You should use a monitoring
period that is a multiple of 24 hours (except during relative accuracy
testing as allowed in PS 12B).
(l) HCl Monitoring Requirements. If you are subject to an emissions
limitation on HCl emissions in Sec. 63.1343, you must monitor HCl
emissions continuously according to paragraph (l)(1) or (2) and
paragraphs (m)(1) through (4) of this section or, if your kiln is
controlled using a wet or dry scrubber or tray tower, you alternatively
may parametrically monitor SO2 emissions continuously
according to paragraph (l)(3) of this section. You must also develop an
emissions monitoring plan in accordance with paragraphs (p)(1) through
(4) of this section.
(1) If you monitor compliance with the HCl emissions limit by
operating an HCl CEMS, you must do so in accordance with Performance
Specification 15 (PS 15) of appendix B to part 60 of this chapter, or,
upon promulgation, in accordance with any other performance
specification for HCl CEMS in appendix B to part 60 of this chapter.
You must operate, maintain, and quality assure a HCl CEMS installed and
certified under PS 15 according to the quality assurance requirements
in Procedure 1 of appendix F to part 60 of this chapter except that the
Relative Accuracy Test Audit requirements of Procedure 1 must be
replaced with the validation requirements and criteria of sections
11.1.1 and 12.0 of PS 15. If you install and operate an HCl CEMS in
accordance with any other performance specification for HCl CEMS in
appendix B to part 60 of this chapter, you must operate, maintain and
quality assure the HCl CEMS using the procedure of appendix F to part
60 of this chapter applicable to the performance specification. You
must use Method 321 of appendix A to part 63 of this chapter as the
reference test method for conducting relative accuracy testing. The
span value and calibration requirements in paragraphs (l)(1)(i) and
(ii) of this section apply to HCl CEMS other than those installed and
certified under PS 15.
(i) You must use a span value for any HCl CEMS that represents the
intended upper limit of the HCl concentration measurement range during
normal inline raw ``mill on'' operation. The span value should be a
concentration equivalent to approximately two times the emissions
standard and it may be rounded to the nearest multiple of 5 ppm of HCl.
The HCl CEMS data recorder output range must include the full range of
expected HCl concentration values which would include those expected
during ``mill off'' conditions. Engineering judgments made and
calculations used to determine the corresponding span concentration
from the emission standard shall be documented in the site-specific
monitoring plan and associated records.
(ii) In order to quality assure data measured above the span value,
you must use one of the two options in paragraphs (l)(1)(ii)(A) and (B)
of this section.
(A) Include a second span that encompasses the HCl emission
concentrations expected to be
[[Page 10052]]
encountered during ``mill off'' conditions. This second span may be
rounded to a multiple of 5 [mu]g/m\3\ of total HCl. The requirements of
the appropriate HCl monitor performance specification, shall be
followed for this second span with the exception that a RATA with the
mill off is not required.
(B) Quality assure any data above the span value established in
paragraph (1)(1)(i) of this section using the following procedure. Any
time the average measured concentration of HCl exceeds or is expected
to exceed the span value for greater than two hours you must, within a
period 24 hours before or after the `above span' period, introduce a
higher, `above span' HCl reference gas standard to the HCl CEMS. The
`above span' reference gas must meet the requirements of the applicable
performance specification and be of a concentration level between 50
and 100 percent of the highest hourly concentration measured during the
period of measurements above span, and must be introduced at the probe.
Record and report the results of this procedure as you would for a
daily calibration. The `above span' calibration is successful if the
value measured by the HCl CEMS is within 20 percent of the certified
value of the reference gas. If the value measured by the HCl CEMS is
not within 20 percent of the certified value of the reference gas, then
you must normalize the stack gas values measured above span as
described in paragraph (l)(1)(ii)(C) below. If the `above span'
calibration is conducted during the period when measured emissions are
above span and there is a failure to collect the required minimum
number of data points in an hour due to the calibration duration, then
you must determine the emissions average for that missed hour as the
average of hourly averages for the hour preceding the missed hour and
the hour following the missed hour.
(C) In the event that the `above span' calibration is not
successful (i.e., the HCl CEMS measured value is not within 20 percent
of the certified value of the reference gas), then you must normalize
the one-hour average stack gas values measured above the span during
the 24-hour period preceding or following the `above span' calibration
for reporting based on the HCl CEMS response to the reference gas as
shown in Equation 20:
[GRAPHIC] [TIFF OMITTED] TR12FE13.025
Only one `above span' calibration is needed per 24-hour period.
(2) Install, operate, and maintain a CMS to monitor wet scrubber or
tray tower parameters, as specified in paragraphs (m)(5) and (7) of
this section, and dry scrubber, as specified in paragraph (m)(9) of
this section.
(3) If the source is equipped with a wet or dry scrubber or tray
tower, and you choose to monitor SO2 emissions, monitor
SO2 emissions continuously according to the requirements of
Sec. 60.63(e) through (f) of part 60 subpart F of this chapter. If
SO2 levels increase above the 30-day rolling average
SO2 operating limit established during your performance
test, you must:
(i) As soon as possible but no later than 48 hours after you exceed
the established SO2 value conduct an inspection and take
corrective action to return the SO2 emissions to within the
operating limit; and
(ii) Within 60 days of the exceedance or at the time of the next
compliance test, whichever comes first, conduct an HCl emissions
compliance test to determine compliance with the HCl emissions limit
and to verify or re-establish the SO2 CEMS operating limit.
(m) Parameter Monitoring Requirements. If you have an operating
limit that requires the use of a CMS, you must install, operate, and
maintain each continuous parameter monitoring system (CPMS) according
to the procedures in paragraphs (m)(1) through (4) of this section by
the compliance date specified in Sec. 63.1351. You must also meet the
applicable specific parameter monitoring requirements in paragraphs
(m)(5) through (11) that are applicable to you.
* * * * *
(3) Determine the 1-hour block average of all recorded readings.
* * * * *
(7) * * *
(i) Locate the pH sensor in a position that provides a
representative measurement of wet scrubber or tray tower effluent pH.
* * * * *
(9) Mass Flow Rate (for Sorbent Injection) Monitoring Requirements.
If you have an operating limit that requires the use of equipment to
monitor sorbent injection rate (e.g., weigh belt, weigh hopper, or
hopper flow measurement device), you must meet the requirements in
paragraphs (m)(9)(i) through (iii) of this section. These requirements
also apply to the sorbent injection equipment of a dry scrubber.
* * * * *
(10) Bag leak detection monitoring requirements. If you elect to
use a fabric filter bag leak detection system to comply with the
requirements of this subpart, you must install, calibrate, maintain,
and continuously operate a BLDS as specified in paragraphs (m)(10)(i)
through (viii) of this section.
(i) You must install and operate a BLDS for each exhaust stack of
the fabric filter.
(ii) Each BLDS must be installed, operated, calibrated, and
maintained in a manner consistent with the manufacturer's written
specifications and recommendations and in accordance with the guidance
provided in EPA-454/R-98-015, September 1997.
(iii) The BLDS must be certified by the manufacturer to be capable
of detecting PM emissions at concentrations of 10 or fewer milligrams
per actual cubic meter.
(iv) The BLDS sensor must provide output of relative or absolute PM
loadings.
(v) The BLDS must be equipped with a device to continuously record
the output signal from the sensor.
(vi) The BLDS must be equipped with an alarm system that will alert
an operator automatically when an increase in relative PM emissions
over a preset level is detected. The alarm must be located such that
the alert is detected and recognized easily by an operator.
(vii) For positive pressure fabric filter systems that do not duct
all compartments of cells to a common stack, a BLDS must be installed
in each baghouse compartment or cell.
* * * * *
(11) * * *
(v) Cleaning the BLDS probe or otherwise repairing the BLDS; or
* * * * *
(n) Continuous Flow Rate Monitoring System. You must install,
operate, calibrate, and maintain instruments, according to the
requirements in
[[Page 10053]]
paragraphs (n)(1) through (10) of this section, for continuously
measuring and recording the stack gas flow rate to allow determination
of the pollutant mass emissions rate to the atmosphere from sources
subject to an emissions limitation that has a pounds per ton of clinker
unit.
* * * * *
(o) Alternate Monitoring Requirements Approval. You may submit an
application to the Administrator for approval of alternate monitoring
requirements to demonstrate compliance with the emission standards of
this subpart, except for emission standards for THC, subject to the
provisions of paragraphs (o)(1) through (6) of this section.
* * * * *
(p) Development and Submittal (Upon Request) of Monitoring Plans.
If you demonstrate compliance with any applicable emissions limit
through performance stack testing or other emissions monitoring, you
must develop a site-specific monitoring plan according to the
requirements in paragraphs (p)(1) through (4) of this section. This
requirement also applies to you if you petition the EPA Administrator
for alternative monitoring parameters under paragraph (o) of this
section and Sec. 63.8(f). If you use a BLDS, you must also meet the
requirements specified in paragraph (p)(5) of this section.
(1) For each CMS required in this section, you must develop, and
submit to the permitting authority for approval upon request, a site-
specific monitoring plan that addresses paragraphs (p)(1)(i) through
(iii) of this section. You must submit this site-specific monitoring
plan, if requested, at least 30 days before your initial performance
evaluation of your CMS.
* * * * *
(2) In your site-specific monitoring plan, you must also address
paragraphs (p)(2)(i) through (iii) of this section.
* * * * *
(5) BLDS Monitoring Plan. Each monitoring plan must describe the
items in paragraphs (p)(5)(i) through (v) of this section. At a
minimum, you must retain records related to the site-specific
monitoring plan and information discussed in paragraphs (m)(1) through
(4), (m)(10) and (11) of this section for a period of 5 years, with at
least the first 2 years on-site;
* * * * *
0
19. Section 63.1351 is amended by revising paragraphs (c) and (d) and
adding paragraph (e) to read as follows:
Sec. 63.1351 Compliance dates.
* * * * *
(c) The compliance date for existing sources for all the
requirements that became effective on February 12, 2013, except for the
open clinker pile requirements will be September 9, 2015.
(d) The compliance date for new sources is February 12, 2013, or
startup, whichever is later.
(e) The compliance date for existing sources with the requirements
for open clinker storage piles in Sec. 63.1343(c) is February 12,
2014.
0
20. Section 63.1352 is amended by revising paragraph (b) to read as
follows:
Sec. 63.1352 Additional test methods.
* * * * *
(b) Owners or operators conducting tests to determine the rates of
emission of specific organic HAP from raw material dryers, and kilns at
Portland cement manufacturing facilities, solely for use in
applicability determinations under Sec. 63.1340 of this subpart are
permitted to use Method 320 of appendix A to this part, or Method 18 of
appendix A to part 60 of this chapter.
0
21. Section 63.1353 is amended by adding paragraph (b)(6) to read as
follows:
Sec. 63.1353 Notification Requirements.
* * * * *
(b) * * *
(6) Within 48 hours of an exceedance that triggers retesting to
establish compliance and new operating limits, notify the appropriate
permitting agency of the planned performance tests. The notification
requirements of Sec. Sec. 63.7(b) and 63.9(e) do not apply to
retesting required for exceedances under this subpart.
0
22. Section 63.1354 is amended by:
0
a. Removing and reserving paragraphs (b)(4) and (5);
0
b. Revising paragraph (b)(9)(vi);
0
c. Adding paragraph (b)(9)(vii); and
0
d. Revising paragraph (c).
The revisions read as follows:
Sec. 63.1354 Reporting requirements.
* * * * *
(b) * * *
(9) * * *
(vi) For each PM, HCl, Hg, and THC CEMS or Hg sorbent trap
monitoring system, within 60 days after the reporting periods, you must
submit reports to the EPA's WebFIRE database by using the Compliance
and Emissions Data Reporting Interface (CEDRI) that is accessed through
the EPA's Central Data Exchange (CDX) (www.epa.gov/cdx). You must use
the appropriate electronic reporting form in CEDRI or provide an
alternate electronic file consistent with the EPA's reporting form
output format. For each reporting period, the reports must include all
of the calculated 30-operating day rolling average values derived from
the CEMS or Hg sorbent trap monitoring systems.
(vii) In response to each violation of an emissions standard or
established operating parameter limit, the date, duration and
description of each violation and the specific actions taken for each
violation including inspections, corrective actions and repeat
performance tests and the results of those actions.
* * * * *
(c) Reporting a failure to meet a standard due to a malfunction.
For each failure to meet a standard or emissions limit caused by a
malfunction at an affected source, you must report the failure in the
semi-annual compliance report required by Sec. 63.1354(b)(9). The
report must contain the date, time and duration, and the cause of each
event (including unknown cause, if applicable), and a sum of the number
of events in the reporting period. The report must list for each event
the affected source or equipment, an estimate of the volume of each
regulated pollutant emitted over the emission limit for which the
source failed to meet a standard, and a description of the method used
to estimate the emissions. The report must also include a description
of actions taken by an owner or operator during a malfunction of an
affected source to minimize emissions in accordance with Sec.
63.1348(d), including actions taken to correct a malfunction.
0
23. Section 63.1355 is amended by revising paragraphs (f) and (g)(1)
and adding paragraph (h) to read as follows:
Sec. 63.1355 Recordkeeping Requirements.
* * * * *
(f) You must keep records of the date, time and duration of each
startup or shutdown period for any affected source that is subject to a
standard during startup or shutdown that differs from the standard
applicable at other times, and the quantity of feed and fuel used
during the startup or shutdown period.
(g)(1) You must keep records of the date, time and duration of each
malfunction that causes an affected source to fail to meet an
applicable standard; if there was also a monitoring malfunction, the
date, time and duration of the monitoring malfunction; the record must
list the affected source or equipment, an estimate of the volume of
each regulated pollutant emitted over the standard for which the source
failed to meet a standard, and a description of
[[Page 10054]]
the method used to estimate the emissions.
* * * * *
(h) For each exceedance from an emissions standard or established
operating parameter limit, you must keep records of the date, duration
and description of each exceedance and the specific actions taken for
each exceedance including inspections, corrective actions and repeat
performance tests and the results of those actions.
0
24. Section 63.1356 is revised to read as follows:
Sec. 63.1356 Sources with multiple emissions limit or monitoring
requirements.
If an affected facility subject to this subpart has a different
emissions limit or requirement for the same pollutant under another
regulation in title 40 of this chapter, the owner or operator of the
affected facility must comply with the most stringent emissions limit
or requirement and is exempt from the less stringent requirement.
0
25. Section 63.1357 is amended by revising paragraphs (a)(1) and (2) to
read as follows:
Sec. 63.1357 Temporary, conditioned exemption from particulate matter
and opacity standards.
(a) * * *
(1) Any PM and opacity standards of part 60 or part 63 of this
chapter that are applicable to cement kilns and clinker coolers.
(2) Any permit or other emissions or operating parameter or other
limitation on workplace practices that are applicable to cement kilns
and clinker coolers to ensure compliance with any PM and opacity
standards of this part or part 60 of this chapter.
* * * * *
0
26. Table 3 to Subpart LLL of Part 63 is revised by revising the
entries for 63.6(e)(3), 63.7(b), and 63.9(e) to read as follows:
Table 3--To Subpart LLL of Part 63--Applicability of General Provisions
----------------------------------------------------------------------------------------------------------------
Applies to Subpart
Citation Requirement LLL Explanation
----------------------------------------------------------------------------------------------------------------
* * * * * * *
63.6(e)(3)............. Startup, Shutdown No................ Your operations and maintenance plan must
Malfunction Plan. address periods of startup and shutdown.
See Sec. 63.1347(a)(1).
* * * * * * *
63.7(b)................ Notification period.... Yes............... Except for repeat performance test caused
by an exceedance. See Sec.
63.1353(b)(6)
* * * * * * *
63.9(e)................ Notification of Yes............... Except for repeat performance test caused
performance test. by an exceedance. See Sec.
63.1353(b)(6)
* * * * * * *
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[FR Doc. 2012-31633 Filed 2-11-13; 8:45 am]
BILLING CODE 6560-50-P