Approval and Promulgation of Air Quality Implementation Plans; Michigan; Regional Haze State Implementation Plan; Federal Implementation Plan for Regional Haze, 71533-71551 [2012-29014]
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Federal Register / Vol. 77, No. 232 / Monday, December 3, 2012 / Rules and Regulations
(b) Special Local Regulations. The
regulations of § 100.901 apply. Vessels
transiting within the regulated area shall
travel at a no-wake speed and remain
vigilant for swimmers. Additionally,
vessels shall yield right-of-way for event
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shall follow directions given by event
representatives during the event.
(c) Enforcement period. These Special
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Enforcement.
Dated: November 19, 2012.
J.E. Ogden,
Captain, U.S. Coast Guard, Captain of the
Port Detroit.
[FR Doc. 2012–29134 Filed 11–30–12; 8:45 am]
BILLING CODE 9110–04–P
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Part 52
[EPA–R05–OAR–2010–0954; FRL–9757–3]
Approval and Promulgation of Air
Quality Implementation Plans;
Michigan; Regional Haze State
Implementation Plan; Federal
Implementation Plan for Regional Haze
Environmental Protection
Agency (EPA).
ACTION: Final rule.
AGENCY:
EPA is finalizing action on a
State Implementation Plan (SIP)
submittal from the State of Michigan
dated November 5, 2010, addressing
regional haze for the first
implementation period (ending in
2018). This action is being taken in
accordance with the Clean Air Act and
EPA’s rules for states to prevent and
remedy future and existing
anthropogenic impairment of visibility
in mandatory Class I areas through a
regional haze program. EPA finds that
Michigan meets several regional haze
planning requirements, including
identification of affected Class I areas,
provision of a monitoring plan,
consultation with other parties, and
adoption of a long-term strategy
providing for reasonable progress except
to the extent Michigan’s plan failed to
require best available retrofit technology
(BART). As part of this action, EPA
finds that the State’s submittal
addressed BART for some sources but
failed to satisfy BART for two sources,
namely St. Marys Cement (SMC) and
Escanaba Paper Company (Escanaba
Paper). EPA is promulgating a Federal
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SUMMARY:
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Implementation Plan (FIP) including
nitrogen oxide (NOX) emission limits for
these two sources in addition to sulfur
dioxide (SO2) emission limits for SMC
to satisfy these requirements.
DATES: This final rule is effective on
January 2, 2013.
ADDRESSES: EPA has established a
docket for this action under Docket ID
No. EPA–R05–OAR–2010–0954. All
documents are listed on the
www.regulations.gov Web site. Although
listed in the index, some information is
not publicly available, i.e., Confidential
Business Information (CBI) or other
information whose disclosure is
restricted by statute. Certain other
material, such as copyrighted material,
is not placed on the Internet and will be
publicly available only in hard copy
form. Publicly available docket
materials are available either
electronically through
www.regulations.gov or in hard copy at
the Environmental Protection Agency,
Region 5, Air and Radiation Division, 77
West Jackson Boulevard, Chicago,
Illinois 60604. This facility is open from
8:30 a.m. to 4:30 p.m., Monday through
Friday, excluding Federal holidays. We
recommend that you telephone Charles
Hatten, Environmental Engineer, at
(312) 886–6031 before visiting the
Region 5 office.
FOR FURTHER INFORMATION CONTACT:
Charles Hatten, Environmental
Engineer, Control Strategies Section, at
312–886–6031, hatten.charles@epa.gov,
regarding all elements of the action, or
John Summerhays, Environmental
Scientist, Attainment Planning and
Maintenance Section, at 312–886–6067,
summerhays.john@epa.gov, regarding
issues relating to BART. Both contacts
may be reached by mail at Air Programs
Branch (AR–18J), Environmental
Protection Agency, Region 5, 77 West
Jackson Boulevard, Chicago, Illinois
60604.
SUPPLEMENTARY INFORMATION: This
supplementary information section is
arranged as follows:
I. Synopsis of Proposed Rule
II. Public Comments and EPA’s Responses
III. What are EPA’s final BART
determinations?
A. SMC
B. Escanaba Paper
IV. What actions is EPA taking?
V. Statutory and Executive Order Reviews
I. Synopsis of Proposed Rule
Michigan submitted a plan to address
regional haze on November 5, 2010.
This plan was intended to address the
requirements in Clean Air Act section
169A, as interpreted in EPA’s Regional
Haze Rule as codified in Title 40 Code
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of Federal Regulations (CFR) 51.308.
The Regional Haze Rule was
promulgated on July 1, 1999 (64 FR
35713), with further significant
provisions promulgated on July 6, 2005
(70 FR 39104), that provided guidance
related to BART.
On August 6, 2012 (77 FR 46912),
EPA proposed action on Michigan’s
submittal addressing the Regional Haze
Rule for the first implementation period,
ending in 2018. That action described
the nature of the regional haze problem
and the statutory and regulatory
background for EPA’s review of
Michigan’s regional haze plan. The
action also described at length the
regional haze requirements, including
requirements for mandating BART,
consultation with other states in
establishing goals representing
reasonable further progress in mitigating
anthropogenic visibility impairment,
and adoption of limitations as necessary
to implement a long-term strategy for
reducing visibility impairment.
EPA proposed to approve Michigan’s
identification of five non-electric
generating unit (non-EGU) sources as
having sufficient impact to warrant
being subject to emission limits
representing BART. The five non-EGU
BART-eligible sources included Lafarge
Midwest, Inc.; SMC; Escanaba Paper
(referenced in the proposed rulemaking
as NewPage Paper Company); Smurfit
Stone Container Corp.; and Tilden
Mining Company.
Michigan made source-specific
determinations of BART for these nonEGU sources. In the August 6, 2012
proposed rulemaking, EPA proposed to
approve Michigan’s BART requirements
for some of the non-EGUs, based on a
Federal consent decree requiring new
controls for SO2 and NOX emissions for
the Lafarge Midwest plant and based on
existing limits at Smurfit Stone. EPA
proposed to disapprove Michigan’s plan
for BART at SMC’s facility in Charlevoix
(SMC-Charlevoix) and at Escanaba
Paper’s facility in Escanaba.
Specifically, EPA proposed to
disapprove the NOX and SO2 BART
determination for the cement kiln and
associated equipment at SMCCharlevoix and the NOX BART
determination for Boiler 8 and 9 at
Escanaba Paper. Further, EPA proposed
a FIP to impose BART NOX and SO2
limits for the cement kiln and associated
equipment for SMC-Charlevoix, and
BART NOX limits for Boilers 8 and 9 at
Escanaba Paper. EPA proposed no
action regarding Tilden Mining, since
that facility is a taconite plant that is
being addressed in a separate action that
also addresses taconite plants in
Minnesota.
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II. Public Comments and EPA’s
Responses
The publication of EPA’s proposed
rule initiated a 30-day public comment
period that ended on September 5, 2012.
During this public comment period,
EPA received comments from the
United States National Park Service
(National Park Service), the State of
Michigan Department of Environmental
Quality (MDEQ), Lafarge Midwest Inc.,
Escanaba Paper, SMC, and Cliffs Natural
Resources Inc. (Cliffs).
EPA also offered to hold a public
hearing, upon request, to provide
interested parties the opportunity to
provide oral comments on the FIP
proposal. As discussed below, one
commenter requested a hearing in order
to make comments not relevant to the
FIP proposal for SMC-Charlevoix or
Escanaba Paper. EPA denied this
request. As no commenter requested to
make oral comments on the proposed
FIP, EPA did not hold a public hearing.
Following is a summary of the
comments submitted and EPA’s
responses.
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National Park Service
Comment: National Park Service
commented on EPA’s proposed actions
regarding BART for electric utilities.
National Park Service noted that on June
7, 2012, EPA disapproved Michigan’s
regional haze plan (and several other
states’ plans) that relied on the Clean
Air Interstate Rule (CAIR) to meet BART
for electric utilities, and promulgated
FIPs that relied on the Cross State Air
Pollution Rule (CSAPR) to meet BART.
National Park Service also noted the
August 21, 2012, decision by the U.S.
Court of Appeals for the District of
Columbia to vacate CSAPR and to leave
CAIR temporarily in place. ‘‘Because
EPA previously disapproved the state
plans that relied on CAIR to meet BART,
it appears that EPA cannot finalize the
proposed approval of BART for electric
utilities in Michigan.’’ National Park
Service recommended instead that
Michigan evaluate BART for those
electric utilities.
Response: The rulemaking EPA is
finalizing today does not address BART
for EGUs in Michigan. As noted in our
proposed rulemaking, published on
August 6, 2012, EPA had already taken
action on BART for EGUs in Michigan
and a number of other states in a
separate rulemaking, published on June
7, 2012 (77 FR 33642). Thus, the
comment is not pertinent to this action.
Comment: National Park Service
commented that Michigan’s reasonable
progress goals based on the air quality
modeling for Seney Wilderness Area
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appear to project that visibility on the
20 percent best days will be poorer in
2018 (7.7 deciviews (dv)) than in the
2000 to 2004 baseline period (7.14 dv).
Response: As discussed in section 5.2
of Michigan’s submittal, best-days
visibility in 2018 is projected to be
modestly worse than visibility in 2000
to 2004. Notwithstanding this modeling
result, EPA has several reasons to
anticipate that visibility on the best days
in 2018 may in fact be better and not
worse than baseline best-days visibility.
First, as seen in the most recent air
quality data, best-days visibility in these
areas has been improving, for example
improving at Seney from a 2000 to 2004
average of 7.1 deciviews to a 2005 to
2009 average of 6.4 deciviews. (See
https://vista.cira.colostate.edu/improve/
Publications/Reports/2011/PDF/
Appendix_G.pdf, page G-109.) Second,
as Michigan noted in its submittal, the
projection that visibility on the best
days will worsen reflects an uncertain
estimate of increasing ammonia
emissions. Emissions of the other
emitted pollutants important to
visibility, especially SO2 and NOX, have
decreased significantly, and are
expected to continue to decline. As
Michigan noted, an alternate plausible
assumption that ammonia emissions are
not increasing would be expected to
support a finding that visibility on bestvisibility days will improve. Third,
recent modeling that EPA has done in
support of CSAPR showed that visibility
on best visibility days at Seney is
expected to improve by 2014 even
without CAIR or CSAPR. Fourth,
oftentimes the air mass on best visibility
days in Northern Michigan originates in
Canada, for which the emission
inventories used in the air quality
modeling for the SIP are less reliable.
Finally, Michigan noted some
unmodeled emission reductions, such
as those from BART for non-EGUs, that
would be expected to lead to better
visibility in 2018 than that shown in its
SIP. For these reasons, EPA expects that
Michigan’s plan will yield visibility on
the best 20 percent of days at its Class
I areas in 2018 that will be either the
same as or better than during the
baseline period.
MDEQ
Comment: MDEQ objected to EPA’s
action proposing a FIP to mandate
BART for SMC in Charlevoix and
Escanaba Paper in Escanaba to meet
regional haze visibility goals and
simultaneously proposing disapproval
of Michigan’s plan for these sources. By
doing so, Michigan commented, EPA is
circumventing the process laid out in
the Clean Air Act by not giving the State
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the opportunity to correct deficiencies
in Michigan’s BART SIP revision.
Michigan references the August 12,
2012, opinion of the U.S. Court of
Appeals for the D.C. Circuit in EME
Homer City Generation, L.P. v. EPA
(addressing CSAPR), an opinion that, in
Michigan’s view, concluded that a FIPfirst process is not in accordance with
the Clean Air Act.
Response: EPA disagrees with this
comment. Rather than circumventing
the Clean Air Act, EPA is in fact
complying with the Clean Air Act’s
requirements. Under section 110(c)(1) of
the Clean Air Act, EPA must promulgate
a FIP within 2 years of a finding of
failure to submit a required SIP
submittal. This requirement for FIP
promulgation was triggered by a finding
published on January 15, 2009 (74 FR
2392), that Michigan and other states
had failed to submit the required
regional haze SIP. Michigan submitted
its regional haze plan on November 5,
2010. EPA informed Michigan on
multiple occasions that it did not expect
to be able to approve the State’s BART
determinations for at least SMC and
Escanaba Paper. Since Michigan did not
submit a SIP with BART limits that EPA
could approve as consistent with the
Clean Air Act, EPA is obligated to
promulgate FIP limits meeting BART
requirements.
This situation is different from the
situation addressed by the court in the
EME Homer City Generation opinion. In
the EME Homer City Generation
litigation, a key concern raised by the
court was whether EPA had provided
states suitable guidance on the pertinent
requirement and thus whether the states
had a meaningful opportunity to meet
the requirement. In this case, EPA
promulgated regulations defining the
criteria for meeting the BART
requirement in 2005, and so there can
be no question that Michigan had
adequate opportunity to meet the BART
requirements, both in its initial
submittal and after EPA expressed
concern that Michigan’s submittal
appeared inadequate. Today’s action is
more than two years later than the
State’s submittal, so EPA did not apply
a ‘‘FIP-first process.’’ The circumstances
are very different and therefore EPA
does not agree that the EME Homer City
Generation opinion is relevant to EPA’s
proposed rule on August 6, 2012.
However, EPA would welcome
Michigan’s submittal of a SIP to replace
the FIP and will work with the State to
approve expeditiously a SIP that
suitably replaces the requirements EPA
is promulgating today.
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Lafarge Midwest Inc.
Comment: Steve Kohl (Partner Warner
Norcross & Judd LLP, Bodman Attorney
& Associates) commented on behalf of
his client, Lafarge Midwest Inc., that
there was a typographic error in EPA’s
proposed approval of MDEQ’s BART
determination that compliance with the
currently applicable Portland Cement—
Maximum Achievable Control
Technology (MACT) emission standard
satisfies BART requirements for
particulate matter (PM). EPA’s proposal,
as published, erroneously cites an
emission standard of 0.030 pounds (lb)
per ton of dry feed. The correct Portland
Cement MACT emission standard is
0.30 lb per ton of dry feed.
Response: EPA acknowledges the
typographic error and agrees that the
Portland Cement MACT PM emission
standard is 0.30 lb per ton of dry feed.
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Escanaba Paper
EPA received a set of comments from
Escanaba Paper addressing features of
the proposed FIP for the Number 8 and
Number 9 Boilers at the company’s
Escanaba facility.
Comment: Escanaba Paper
commented that on page 46922 of the
preamble and all instances thereafter, all
references to NewPage Paper should be
corrected and revised to reflect the
correct legal entity—Escanaba Paper
Company (EPC). The Escanaba Paper
Company is the correct legal entity and
is consistent with how the mill is
identified in various business and
Michigan regulatory programs (e.g., the
Title V permit is issued to the Escanaba
Paper Company).
Response: Per the company’s request,
EPA has revised all references to
identify the company that owns the
pertinent facility as Escanaba Paper
Company (or, as shorthand in this
preamble, Escanaba Paper).
Comment: Page 46922 of the preamble
makes mention of the costs associated
with controlling emissions on the
Number 8 and Number 9 Boilers at
Escanaba Paper. Escanaba Paper noted
that supplemental and updated
information concerning control
equipment costs were submitted to both
MDEQ and EPA Region 5. Escanaba
Paper believes that the supplemental
and updated information confirm the
conclusion that the addition of control
equipment is unwarranted.
Response: EPA notes the
supplemental information, which
supports EPA’s proposed action, which
proposed limits that EPA believes can
be met without additional control
beyond control Escanaba Paper has
already installed.
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Comment: On page 46924 of the
preamble, EPA stated that low NOX
burners would achieve 40 percent
reduction of emissions on the Number
8 Boiler and then uses this control
efficiency to calculate cost effectiveness.
Escanaba Paper noted that conversations
with low NOX burner vendors did not
confirm that an annual 40 percent
control efficiency is achievable, thus the
cost effectiveness referenced by EPA
could be higher.
Response: EPA used estimates of costs
and benefits of control to conclude that
emission control relative to baseline
emissions would be cost effective.
Escanaba Paper has implemented
controls similar to those that EPA
judged to be cost effective, which, in
absence of a limit requiring these
controls, suggests that Escanaba Paper
also finds these controls to be cost
effective. Escanaba Paper does not
suggest specific alternate cost
effectiveness assumptions. EPA believes
that low NOX burners can achieve 40
percent control, supporting EPA’s cost
effectiveness evaluation, but EPA could
assume lesser control efficiency and
higher costs per ton for a low NOX
burner and would still find the limits it
proposed to be cost effective.
Comment: On pages 46924 and 46925
of the preamble, EPA Region 5 stated
that Escanaba Paper installed a flue gas
recirculation system on the Number 8
Boiler to meet MDEQ ozone season NOX
limits. Escanaba Paper noted that it can
currently meet the ozone season NOX
emission limits with or without
operation of the flue gas recirculation
system on the Number 8 Boiler.
Response: EPA noted that Escanaba
Paper had installed a flue gas
recirculation system to point out that it
gives the company an additional option
for meeting the limit that EPA is
promulgating for this boiler.
Comment: Escanaba Paper noted that
EPA references a ‘‘worst-case’’ annual
NOX emission rate of 1,300 tons per year
for the Number 8 Boiler. This
annualized rate appears to be
extrapolated by EPA and is
unrepresentative of annual actual
emissions. Escanaba Paper cannot verify
the basis for this annualized NOX
emission rate but notes that current
2011 NOX emissions of 33 tons are more
than 1,200 tons less than those
referenced by EPA.
EPA guidance for conducting the
BART visibility modeling is to use a
worst-case, short-term emission rate
(i.e., a 24-hour emission rate) for BART
applicability determinations but to use
annual actual emissions for assessing
cost effectiveness. It is inappropriate to
interchange these emission rates in
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71535
these analyses. Further, Escanaba Paper
believes that if current, worst-case shortterm visibility impairing pollutant
emission rates for all of the BART
emission units at the mill were
evaluated in a visibility modeling
analysis, there would be no days that
exceed a 0.5 dv level.
Response: EPA agrees that the
annualizing of a short-term worst case
emission rate does not necessarily yield
a realistic estimate of emissions for the
facility being addressed here. While
EPA is not speculating on the number
of days that would exceed 0.5 dv impact
at current worst case emission rates,
EPA believes that the uncontrolled
emissions are sufficiently high and the
cost of controls sufficiently reasonable
to warrant a determination that controls
such as those that Escanaba Paper has
added represent BART.
Comment: EPA proposed to limit
emissions from the Number 8 Boiler
according to a weighted average of fuel
specific emission limits, as discussed on
page 46925 of the preamble. In lieu of
these limits, Escanaba Paper believes
that a single emission limit is preferable.
Escanaba Paper proposed a NOX
emission limit of 0.35 lb of NOX per
million British Thermal Units (MMBtu).
To support this NOX emission limit for
the Number 8 Boiler, Escanaba Paper
noted the following:
—The 0.35 lb NOX/MMBtu limit is more
restrictive than the 0.50 lbs NOX/
MMBtu limit proposed for fuel oil,
—The 0.35 lb NOX/MMBtu limit will
limit Escanaba Paper’s use of fuel oil,
which has higher SO2 and NOX
emissions than natural gas,
—A single emission limit decreases
Escanaba Paper’s recordkeeping
requirements and improves the
efficiency of Escanaba Paper’s
monitoring and reporting, and
—The 0.35 lb NOX/MMBtu emission
limit is consistent with EPA’s
approach to determining an emission
limit based on continuous emission
monitoring system (CEMS) data. As
with the EPA approach used to
establish a NOX emission factor for
the SMC kiln, the Escanaba Paper
CEMS data show that for non-idling
periods, a 0.35 lb NOX/MMBtu
emission factor is equivalent to the
95th percentile 30-day average CEMS
value with a 5 percent compliance
margin.
Response: As recommended by
Escanaba Paper, EPA is promulgating a
fixed limit of 0.35 lb of NOX per
MMBTU, in lieu of the proposed limit
based on separate values for oil firing
and gas firing (0.26 lb/MMBTU for gas
firing and 0.50 lb/MMBTU for oil firing)
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and calculated as an average weighted
according to the heat input for each fuel.
While this limit is less restrictive when
the company is firing only gas, the limit
is more restrictive when the company is
firing substantial quantities of oil. Since
oil firing tends to result in higher
emissions, a fixed limit will provide
incentive for the company to fire more
natural gas and less oil. Finally, since
this limit simply mandates control that
is already being implemented, and there
is no indication in the record that
Escanaba Paper has any incentive to
reduce the effectiveness of the existing
controls system, EPA believes that the
nature of the limit and its precise level
in practice will not have a significant
effect on actual emissions.
Comment: On page 46925 of the
preamble at footnote 2, EPA provided an
assessment of NOX emission factors for
the Number 8 Boiler for the 2008/2009
and 2010/2011 periods. Escanaba Paper
was unable to reproduce the 2008/2009
value cited by EPA.
Response: In this footnote, EPA first
cited 30-day average emission factors for
2010 and 2011, and then comments that
‘‘Operation in 2008 and 2009, during
which the boiler was often oil-fired,
yielded emission factors up to about
0.45 [lb]/MMBTU.’’ As implied, this
comment speaks to 30-day average
emissions, and indeed the five highest
average emission rates during 2008 and
2009 over 30 consecutive calendar days
ranged from 0.44 to 0.48 lb/MMBTU.
However, since Boiler Number 8 is
operated to some degree as a backup to
a larger (non-BART) boiler at the
facility, it operates somewhat
sporadically, so that 30 consecutive
calendar days can include a substantial
number of non-operating days.
Therefore, EPA is expressing the limit in
terms of 30 consecutive operating days.
Using this method of calculating 30-day
averages, the highest value in 2008 to
2009 was 0.36 lb/MMBTU.
Comment: Escanaba Paper
commented, ‘‘The extrapolation of
visibility impacts is not linear. It is not
possible to determine what visibility
impacts associated with the NOX
emissions from the Number 9 Boiler
would have occurred from improved
combustion monitoring. Escanaba Paper
also noted that emissions reported in
2002 and 2004 were likely overstated.
Escanaba Paper updated the NOX
emission factor for the Number 9 Boiler
in 2005 from the previous factors
developed in 1992 and 1995.’’
Response: While deciviews are a
logarithmic scale, a linear
approximation is an appropriate means
of estimating the impact of modest
emission changes. In the analysis for
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this final rule, EPA has used the
updated emissions information for the
Number 9 Boiler.
Comment: Contrary to the language in
the preamble, Escanaba Paper does not
believe that the NOX limits proposed at
40 CFR 52.1183(i)(4) ‘‘mandate the
continued operation of the overfire air
system that the company has installed
on Boiler 9.’’ Escanaba Paper wanted to
confirm that there is no applicable
requirement being imposed that tracks
the operational status of the overfire air
system on the Number 9 Boiler.
Response: EPA confirms that no
requirement is being imposed that
directly mandates or tracks operation of
the overfire air system on the Number
9 Boiler. Consistent with EPA’s BART
guidelines, EPA is setting an emission
limit which requires emission control
but is not mandating any particular
means of meeting this limit. The
statement in the preamble merely
reflected EPA’s expectation that the
practical effect of setting the emission
limit would be that Escanaba Paper
would have to continue operating its
overfire air system.
Comment: Escanaba Paper requested
clarification as to whether the
requirements of 40 CFR 52.1183(i)
should apply no later than five years
after EPA approves the FIP per the
compliance schedule contained in of 40
CFR part 51 Appendix Y or ‘‘upon the
effective date of the rulemaking
promulgating these limits.’’ (See page
46925 of the preamble of the proposed
rule.)
Response: The Clean Air Act requires
sources to meet BART limits as
expeditiously as practicable. Escanaba
Paper does not need to install any
control devices to achieve the BART
limit established in our FIP, and so EPA
believes Escanaba Paper can meet the
BART limits immediately. Therefore,
‘‘expeditiously as practicable’’ means
immediate compliance for Escanaba
Paper. Thus, the codification of these
limits provides no delayed compliance
date, and therefore the limits apply as
soon as this final rule becomes effective.
Comment: The reference to 40 CFR
part 60 appendix B, performance
specification 2, at 40 CFR 52.1183(i)(2)
is not necessary. Escanaba Paper has
already conducted the initial start-up of
the NOX CEMS on the Number 8 Boiler
and thus the reference to performance
specification 2 is not appropriate. In
fact, performance specification 2 states
that it is not for evaluating CEMS
performance over a long period as seems
to be the intention of this requirement.
Escanaba Paper requests clarification or
elimination of this specific requirement.
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Response: EPA agrees with Escanaba
Paper’s comment and in the final FIP is
not requiring compliance with
performance specification 2.
Comment: The reference to 40 CFR
part 60 appendix B performance
specification 2 at 40 CFR 52.1183(i)(3)
should be replaced with a reference to
40 CFR part 60 appendix F. Escanaba
Paper requests clarification or
modification of this specific
requirement.
Response: EPA agrees with Escanaba
Paper’s comment. Requirements for
ongoing quality assurance of continuous
emission monitors are specified in 40
CFR part 60 appendix F, not in 40 CFR
part 60 appendix B performance
specification 2. EPA is promulgating 40
CFR 52.1183(i)(3) with the
recommended modification.
Comment: Escanaba Paper requests
that the procedures outlined in 40 CFR
part 60 appendix F be used to determine
the 30-day rolling average. The use of
appendix F would also be consistent
with the guidance contained in 40 CFR
part 51 appendix Y.
Response: 40 CFR part 60 appendix F
addresses quality assurance procedures,
not procedures for 30-day averaging.
Nevertheless, consistent with the
apparent intent of this comment, and
consistent with the guidance in 40 CFR
part 51 appendix Y, EPA is setting the
limit for the Number 8 Boiler based on
the average of emissions for 30
consecutive boiler operating days,
where a day is defined as a boiler
operating day if fuel is combusted at any
time during the 24-hour period.
Comment: Escanaba Paper requested
that the phrasing ‘‘Compliance stack test
results’’ be used to replace 40 CFR
52.1183(i)(6)(ii), which as proposed read
‘‘All stack test results.’’ In a separate
comment, Escanaba Paper requested
that the word ‘‘compliance’’ be inserted
after ‘‘shall submit reports of any’’ at 40
CFR 52.1183(i)(6)(v).
Response: The first of these comments
requests that Escanaba Paper only be
required to keep records of emission
tests mandated by EPA or the State for
purposes of compliance assessment, and
that Escanaba Paper not be required to
keep records of tests conducted for the
company’s own purposes. The second of
these comments requests that the
company not be required to report the
results of such tests to EPA. Consistent
with its general practice, EPA in this
final rule is requiring the company to
keep records of such tests but is not
requiring the company to report the
results of such tests. If a subsequent
compliance test, requested by the State
or EPA, shows noncompliance, the
retained record of the nonmandated test
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would provide useful information, for
example regarding the duration of
noncompliance. (If a subsequent test
shows compliance, the State and EPA
would have little reason to inquire
about nonmandated stack tests.) On the
other hand, in the interests of
encouraging Escanaba Paper to assess its
compliance status whenever it has
concerns about its emission rate, the
final FIP does not require the company
routinely to report results of emission
tests that neither the State nor EPA
requested, again consistent with its
general practice. Thus, EPA has made
the requested modification to 40 CFR
52.1183(i)(7)(v), but has not modified 40
CFR 52.1183(i)(6)(ii).
Comment: Escanaba Paper requested
that the phrase ‘‘or when Boiler 8 is not
operating’’ be inserted after ‘‘except for
zero and span adjustments and
calibration check’’. As the applicable
requirement is currently written, if the
CEMS is not operated because the Boiler
Number 8 is not operating, a quarterly
report must document this situation.
Response: This final rule reflects the
requested modification. EPA does not
intend to require Escanaba Paper to
document non-operation of its CEMS for
times when its boiler is not operating.
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SMC
Cortney Schmidt, environmental
manager at SMC-Charlevoix, submitted
comments on the proposed rulemaking
on September 4, 2012. These comments
elaborated on comments in a separate
letter that Mr. Schmidt sent on August
2, 2012. Mr. Schmidt further sent a
letter on August 8, 2012, responding to
questions from EPA.1
Comment: SMC found it unfortunate
that EPA did not communicate directly
with SMC much earlier in the process,
because ‘‘surprising SMC at the last
minute’’ foreclosed opportunities for
‘‘more deliberate, collaborative action.’’
Response: EPA submitted comments
to Michigan on June 23, 2010, stating,
‘‘We disagree with MDEQ’s assessment
that a selective non-catalytic reduction
1 EPA has had a number of meetings and
discussions with SMC since proposing action on
Michigan’s regional haze plan and the FIP imposing
BART limits on SMC and Escanaba Paper. On
November 12, 2012, SMC electronically submitted
additional comments in which it asserts that the
Charlevoix plant is not BART-eligible because
construction that took place at the plant in 1979
constituted a ‘‘reconstruction’’ for BART
applicability purposes. This issue was not raised in
Michigan’s SIP submittal or in SMC’s previous
written comments. Nevertheless, EPA will carefully
review the new comments and take any action
warranted. However, because it did not receive the
comments until it was in the last stages of preparing
this final action, well after the close of the comment
period, EPA could not consider the comments in
taking this action.
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system is technically infeasible and not
cost-effective.’’ EPA provided more
detailed comments, including an
assessment of the cost-effectiveness of a
selective noncatalytic reduction system
(SNCR), to Michigan by email on
December 8, 2011. At EPA’s request,
Michigan forwarded these emailed
comments to SMC. Finally, EPA sent
comments to Michigan on May 24, 2012,
and emailed a copy of the comment
letter directly to SMC. Thus, EPA has
ensured that SMC was aware of EPA’s
position and had opportunities to
engage in discussions regarding the
proposed BART determination for SMCCharlevoix.
Comment: SMC quoted from three
Federal circuit court opinions that, in
SMC’s view, demonstrate that EPA’s
proposal to disapprove ‘‘the portion of
Michigan’s SIP related to BART
requirements for [SMC-Charlevoix],’’
and ‘‘to substitute EPA’s own limits in
their place, is impermissible under the
Clean Air Act.’’ Specifically, SMC
asserted that the U.S. Court of Appeals
for the D.C. Circuit in EME Homer City
Generation, LP v. EPA, No. 11–1302
(D.C. Cir. August 21, 2012) and the U.S.
Court of Appeals for the Fifth Circuit in
Luminant Generation Co. v. EPA, 675
F.3d 917 (5th Cir. 2012) and Texas v.
EPA, No. 10–60614 (5th Cir. August 13,
2012) held that if a state plan meets the
standards required by the Clean Air Act,
EPA cannot force the states to adopt
specific control measures.
Response: These decisions address
rulemakings that are unrelated to
regional haze and circumstances that do
not invoke the same relationship
between state and federal action.
Moreover, these courts acknowledge
that EPA has a valid role in assessing
whether a state submittal is compliant
with the Clean Air Act. EPA proposed
to find that Michigan’s submittal was
not compliant with the Clean Air Act,
insofar (in part) as Michigan failed to
require BART for SMC-Charlevoix. SMC
appears to be arguing that EPA may not
disapprove a submittal that meets Clean
Air Act requirements to force the State
to adopt an alternative measure that
EPA prefers, but EPA is not taking such
an action here. Nor is EPA using the SIP
process to force Michigan to adopt any
particular control measure. Instead, EPA
is simply fulfilling its responsibility to
evaluate the State’s submittal and, in the
absence of a state submittal meeting
applicable requirements, promulgating
federal limits to meet these
requirements.
Comment: SMC noted EPA’s finding
that Michigan’s SIP ‘‘includes a
reasonable set of measures that provide
its appropriate share of reductions
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71537
toward achieving reasonable progress
goals.’’ (See 77 FR 46919.) SMC
concluded that, because the emissions
limits proposed by Michigan allow the
State to meet the reasonable progress
goals for improving visibility, ‘‘EPA
cannot * * * require emissions limits
for SMC which would go beyond
allowing the State to meet those
progress goals.’’ SMC stated that the
BART requirements are included within
the set of emission limits that EPA may
require only as ‘‘necessary to make
reasonable progress.’’
Response: Clean Air Act section
169A(b)(2) provides that the measures
that are necessary to provide for
reasonable progress necessarily include
measures representing BART. The fact
that EPA codified BART requirements
separately from the requirements for
reasonable progress (in 40 CFR 51.308(e)
versus 40 CFR 51.308(d)) supports an
interpretation that BART requirements
must be satisfied irrespective of whether
reasonable progress goals are being met.
Another possible reading of section
169A(b)(2) is that a plan that lacks
BART measures by definition fails to
include all the measures that this
section mandates be part of the plan for
achieving reasonable progress. That is,
under this interpretation, BART is
necessarily a reasonable measure, and a
plan, such as Michigan’s, that fails to
require BART cannot be considered to
provide for reasonable progress.
In response to this comment, EPA is
clarifying that, insofar as Michigan’s
plan fails to require BART on at least
two facilities, Michigan’s plan fails to
include all reasonable measures. To that
extent, Michigan’s plan may be
considered to fail to provide for
reasonable progress, but EPA believes
that the plan, in combination with the
FIP (in conjunction with BART limits
for Tilden Mining, being addressed
separately), meets reasonable progress
requirements.
Comment: SMC cited six factors listed
in the definition of BART at 40 CFR
51.301 that are to be taken into
consideration in determining BART.
With respect to the first factor, the
technology available, SMC believes that
‘‘EPA did not properly evaluate the
capabilities of technology available for
NOX control at Charlevoix.’’ SMC
provided a review of the history of the
SMC-Charlevoix kiln system design,
including conversion in the late 1970s
to a preheater/precalciner design and
installation of an indirect firing system.
Response: EPA has considered the
design of the SMC-Charlevoix kiln
system in evaluating BART for this
facility, as discussed more fully below.
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Comment: SMC maintained that ‘‘the
normal variability of NOX formation in
cement kilns justifies the 6.5 pounds per
ton NOX emission limit contained in
Michigan’s SIP.’’ SMC provided a graph
of emissions data for 2006 to 2008, and
states that the ‘‘average of [these] data is
4.56 pounds per ton, but there is a
significant standard deviation of 0.64
pounds per ton, leading to a 99.7
[percent] confidence number of 6.47
pounds per ton.’’
Response: EPA recognizes the
variability in NOX formation at SMCCharlevoix. EPA addressed this
variability in its proposal in part by
proposing a limit in the form of a 30-day
average. Further discussion of the
appropriate limit in the context of this
variability is provided below.
The statistic SMC cites as being the
99.7th percentile (the value three
standard deviations above the mean) is
in fact an even higher percentile,
specifically the 99.87th percentile.
Although EPA is basing its limits on the
95th percentile baseline emissions, this
error is worth noting because EPA is
avoiding the same error in estimating
the 95th percentile baseline emissions.
This error presumably reflects confusion
between two statistical values, one
being the percent of values within three
standard deviations both above and
below the mean, and the other being the
percent of values between zero and a
value that is three standard deviations
above the mean. The latter statistic is
the appropriate statistic in finding
percentiles, since a given percentile is
the value that exceeds that percentage of
the entire distribution, including values
down to zero, not just the portion of the
distribution down to another value for
example three standard deviations
below the mean. In a normal
distribution, 49.87 percent of values are
between the mean and three standard
deviations above the mean, and the
same 49.87 percent of values are
between three standard deviations
below the mean and the mean, for a
total of 99.74 percent of values within
three standard deviations of the mean.
In contrast, in determining percentile
values, one must sum the 49.87 percent
of values that are below three standard
deviations above the mean but above the
mean together with the full 50 percent
of values that are below the mean. Thus,
the value three standard deviations
above the mean in a normal distribution
is the 99.87th percentile value, not the
99.74th percentile value. For similar
reasons, EPA is estimating 95th
percentile baseline emissions as the
value 1.645 standard deviations above
the mean, rather than the value 1.96
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standard deviations above the mean that
SMC’s approach would suggest.
Comment: SMC commented that it
‘‘has put in place more modern
technology than its competitors, such as
Lafarge’s Alpena plant.’’ Elsewhere,
SMC cited other plants with higher
emission limits which, it claims have
‘‘not been upgraded to the same degree
as the Charlevoix plant,’’ and noted that
‘‘SMC already outperforms those [limits]
with the improvements it already has
put in place.’’
Response: With the consideration of
source-specific factors, as required in
determining BART at each facility,
dissimilarities among facilities can yield
dissimilarities in control requirements.
Lafarge’s Alpena facility has long wet
kilns, a different design with inherently
more NOX emissions than SMCCharlevoix’s preheater/pre-calciner kiln.
In fact, BART at Lafarge requires
similarly effective SNCR there as at
SMC-Charlevoix, and BART at Lafarge
requires sulfur emission control that is
not required at SMC-Charlevoix.
Comment: SMC asserted that ‘‘EPA
will expect compliance with its
emission limit every day, not just ‘on
average’ over several years. Therefore,
EPA also was incorrect when it derived
its proposed NOX emission limit of 2.3
[lb per ton] for the Charlevoix plant by
applying a presumed 50 percent
reduction against the plant’s 4.56 [lb per
ton] average, which was achieved over
several years. * * * An ‘average’
value means that half of the actual
performance is greater than that average.
Therefore, any proposed reduction
should not be applied to an average
performance over several years, but
instead must take into consideration the
normal standard deviation from that
average. This is the same rationale that
was recently used by EPA in its
agreement with Holcim’s Montana
Plant. Consequently, in this instance, if
there was to be any reduction, it must
be applied against the 6.5 [lb per ton]
value which represents the 99.7 percent
confidence value of SMC’s actual
performance.’’
Response: SMC is noting the
variability in emissions at SMCCharlevoix, observing that a several year
period will include many occasions
with baseline emissions that are above
average, and commenting that any
emission limit should be based on those
elevated baseline emission conditions.
EPA addressed this concern in its
proposed rulemaking. EPA proposed a
limit that would require an average
control of approximately 50 percent. In
addition to defining the limit as a 30day rolling average, EPA’s notice of
proposed rulemaking describes an
PO 00000
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Fmt 4700
Sfmt 4700
examination of the variability of
emissions at SMC-Charlevoix and the
feasibility of achieving the proposed
limit even during periods with greater
emissions formation. The proposed
rulemaking states, ‘‘According to 2006
to 2008 data from the facility, [the
proposed limit] would require slightly
under 60 percent control from St. Marys
Cement’s 95th percentile 30-day average
emission rate, which the evidence from
tests at St. Marys Cement’s facility in
Dixon, Illinois (SMC-Dixon) indicates is
readily achievable, particularly since a
limit of 2.30 lb per ton of clinker would
only occasionally require this level of
control.’’ 77 FR 46924. Conversely, at
the 5th percentile of the 30-day average
emission rates, or 3.5 lb per ton, the
proposed limit would require only
about 35 percent control. In this sense,
EPA proposed a limit that would
sometimes require about 60 percent
control, sometimes require only about
35 percent control, and on average
require slightly less than 50 percent
control.
Thus, EPA considered the variability
of baseline emissions but also
considered the variability of control
effectiveness in determining its
proposed emission limit. Nevertheless,
as discussed below, EPA is modifying
its view of achievable control
efficiencies and is modifying its
approach for determining appropriate
limits accordingly.
Comment: ‘‘Although better
performing than other old plants,
unique Charlevoix design features
increase NOX formation compared to the
most modern kiln designs.’’ SMC
discussed the ratio of the kiln length to
kiln diameter at SMC-Charlevoix, as
well as the need to operate the kiln in
an oxidizing atmosphere to minimize
the likelihood of formation and buildup
of calcium sulfate. SMC concluded that
these factors raise the amount of energy
needed to produce a kilogram of clinker
from about 800 kilocalories to about 930
kilocalories, which raises expected NOX
emissions per ton of clinker.
Response: Average NOX emissions at
SMC-Charlevoix are about 4.5 lb per ton
of clinker. According to the Compilation
of Air Pollution Emission Factors (AP–
42), average emissions for a
representative cement plant of the
design of SMC-Charlevoix, i.e., a
preheater/precalciner kiln, is 4.2 lb per
ton of clinker. Thus, SMC-Charlevoix
has very typical NOX emissions for a
facility of its type.
While it may be true that NOX
emissions at SMC-Charlevoix are
slightly higher than those at newer
plants, EPA is also setting a higher limit
for SMC-Charlevoix than we have set for
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new cement plants. The new source
performance standards for cement
plants require NOX emission rates not to
exceed 1.5 lb per ton of clinker. Were
EPA to require similar rates for SMCCharlevoix, but allow for the 16 percent
increase in heat input noted in the
comment, EPA would be imposing an
emission limit of 1.74 lb per ton of
clinker, rather than the 30-day average
limit of 2.8 lb per ton of clinker
finalized in this rule.
Comment: ‘‘EPA’s conclusion that
SNCR will allow a 50 percent reduction
in NOX emissions from the Charlevoix
plant is incorrect because the plant’s
design is incompatible with effective
SNCR use.’’ SMC argued that the
achievement of emission rates as low as
2.3 lb per ton requires kiln design
features ‘‘(e.g., proper kiln length to
diameter dimensions and increased
calciner retention time)’’ that are not
present at SMC-Charlevoix. SMC
provided a figure identifying
temperatures and residence times at
various locations within the kiln
system, and concludes that ‘‘nowhere in
the kiln riser or flash calciner regions of
the system does the plant reach the
optimum temperature profile to support
an effective SNCR reaction.’’ SMC also
found that the ‘‘residence time at
Charlevoix is not adequate for use of
SNCR.’’ SMC provided a graph entitled
‘‘SNCR Efficiency based on Residence
Time (Lab Trial).’’ SMC stated that at
SMC-Charlevoix, ‘‘there is only a 0.11
second retention time between the
reagent injection point and the time the
system reaches the low end of efficiency
point for the SNCR reaction.’’ SMC
further quotes EPA and other work
suggesting that ‘‘larger plants had lower
efficiencies than smaller sized plants.’’
SMC stated, ‘‘Actual test results
demonstrate that SNCR will have only
limited success in NOX control at
Charlevoix.’’ SMC presented results of
trial urea injections conducted in 2005
to test the NOX reductions that an SNCR
system might be expected to achieve.
SMC described these tests as
demonstrating that urea injection
achieved less NOX reduction than
expected. SMC provided results in a
table that gives average NOX reduction
percentages for four sets of tests, each
conducted with urea injection at a
different location in the kiln system and
with a different urea injection rate. The
table also gives urea injection rate in
terms of the normalized stoichiometric
ratio (NSR).2 ‘‘In one test run, [with an
NSR equal to 1.07], the reduction was
36.8 percent. * * * However, that was
coupled with a significant amount of
ammonia slip, based on the theoretical
calculations from the NOX present. The
time frames for this trial were short,
roughly several 10 minute runs to
consolidate the average, and thus SMC
is not confident that these reductions
are sustainable.’’ SMC provided a
photograph that it considers to
document excess ammonia (ammonia
slip) appearing as a visible detached
plume occurring at SMC-Charlevoix.
SMC provided a report from DeNOX
Technologies describing the urea trials.
SMC quoted from this report:
‘‘Typically, NOX reduction at a NSR of
1.0 is 40–60 percent; Charlevoix
demonstrated 25–30 percent.’’ In
addition, SMC stated, ‘‘DeNOX’s owner
noted * * * that he had seen SNCR
effectively solve NOX issues in multiple
cement plants. However, he commented
to SMC that he was amazed that SNCR
is not as efficient in SMC’s system, and
he believed it must be because of
Charlevoix’s calciner design.’’
Response: EPA believes that the tests
of SNCR at SMC-Charlevoix do not
demonstrate that SNCR would be
ineffective in reducing emissions, and
in particular do not demonstrate that
SMC could not meet the emission limits
established in this final action. EPA
notes that the tests SMC described were
performed with urea rather than with
ammonia, which is both more
commonly used for this application and
significantly more effective.
SMC-Charlevoix’s test results were
the subject of ‘‘SNCR emission control,’’
71539
published in the August 2006 edition of
the journal International Cement Review
(the Horton article).3 The article
presents NOX reductions resulting from
urea injection at ‘‘Plant B,’’ which are
the results found at SMC-Charlevoix.
The article also includes contrasting
results from testing at ‘‘Plant A,’’ a plant
with the same type of design as SMCCharlevoix, demonstrating that NOX
reductions of more than 50 percent
could be achieved with ammonia
injection at an NSR as low as 0.56 (i.e.,
the injection of only 0.56 moles of
ammonia per mole of NOX). The article
includes a graph showing that use of
ammonia achieves higher NOX
reductions than urea and has maximum
efficiency at lower temperatures than
urea. EPA views the 50 percent
reduction at Plant A as more
representative of the level of emission
reduction that a properly designed and
operated SNCR at SMC-Charlevoix
could achieve. In fact, at the
temperatures at SMC-Charlevoix cited
by SMC, use of ammonia is expected to
provide at least 40 percent more, and
possibly greater than twice as much,
NOX reduction as is expected from use
of urea. Thus, while SMC’s concerns
may apply to SNCR using urea, EPA
believes that SMC can address these
concerns by using ammonia.
EPA also believes that the DeNOX
Technologies report cited by SMC
demonstrates that SMC-Charlevoix can
achieve significant NOX emission
reductions even using urea. Table 1
presents relevant information derived
from the DeNOX Technologies report.
During these trials, urea was injected at
three locations: (1) After the kiln but
before the tertiary air inlet, (2) in a duct
after the tertiary air but before the
precalciner, and (3) after the first stage
of the preheater that is after the
precalciner. In Table 1, the reduction
per mole of reagent (ammonia
equivalent) is computed by dividing the
NOX reduction percentage by the NSR.
TABLE 1—NOX EMISSION REDUCTIONS AT SMC-CHARLEVOIX FROM INJECTION OF UREA
Reagent rate
(gph)
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Location
Before Tertiary Air .........................................................................................
Before Tertiary Air .........................................................................................
After Tertiary Air ............................................................................................
After pre-calciner ...........................................................................................
2 Normalized stoichiometric ratio expresses the
ratio of the number of moles of ammonia equivalent
to the pre-control number of moles of NOX. Each
molecule of urea yields the equivalent of two
molecules of ammonia. Thus, for example, if 0.6
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145
314.3
282
180.5
moles of urea (yielding 1.2 moles of ammonia) are
injected per mole of NOX, NSR = 1.2.
3 Joe Horton, Suwannee American Cement/
Votorantim Cimentos North America, Al Linero,
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Fmt 4700
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NOX reduction
(percent)
NSR
0.38
1.07
0.72
0.54
Reduction per
mole reagent
(percent)
15.8
36.8
28.9
21.4
41.6
34.4
40.1
39.6
Florida Department of Environmental Protection,
and F. MacGregor Miller, Cement Etc., Inc, ‘‘SNCR
Emission Control,’’ International Cement Review,
August 2006.
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These results suggest the relationship
between the quantity of reagent and the
NOX reduction. Notably, as increasing
amounts of urea are injected, the
resulting NOX reductions increase
correspondingly. Examined in terms of
NOX reduction per mole of ammonia
equivalent injected, while some loss of
efficiency is expected, the efficiency of
urea utilization even at the highest urea
injection rate is similar to the efficiency
of urea utilization at the lowest urea
injection rate. These results also suggest
that the control efficiency is similar
across several urea injection locations.
EPA believes that these tests
demonstrate that SNCR at SMCCharlevoix as it is currently configured
can readily achieve at least 30 to 37
percent NOX reduction. As discussed
above, EPA believes that use of
ammonia would provide significantly
greater control than was found in the
tests at SMC-Charlevoix using urea. The
tests, being short tests, by definition did
not test the sustainability of control, but
SMC provides no evidence that these
short-term results could not also be
achieved over longer periods. In
addition to the change in reagent, SMC
has a range of options for optimizing
SNCR effectiveness and addressing the
potential operational issues arising from
SNCR use. These include: Use of facility
design modifications that either reduce
NOX emissions directly or facilitate use
of SNCR or both; use of reagent injection
both before and after the calciner; use of
lime injection; adjustment of air flows;
and other changes in operating
characteristics. SMC in its written
comments and in discussion during
meetings with EPA did not address the
option of using ammonia, either to
dispute the feasibility of its use or to
provide evidence regarding its
effectiveness at SMC-Charlevoix. Since
the tests at SMC-Charlevoix used urea
and are not indicative of the NOX
reduction that can be achieved using
ammonia, the most pertinent evidence
regarding potential effectiveness of
SNCR using ammonia is the results of
tests at SMC-Dixon, corroborated by
results of tests at ‘‘Plant A’’ in the
Horton paper and elsewhere. This
evidence indicates that the 50 percent
NOX emission reduction required at
other cement plants is also achievable at
SMC-Charlevoix.
The issues raised in SMC’s comments
suggest that SMC may need more than
three years to explore the various
alternatives for reducing NOX emissions
at SMC-Charlevoix. Therefore, EPA is
promulgating a compliance deadline for
SMC that is extended by one year from
the compliance deadline that EPA
proposed, requiring compliance within
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approximately four years from the date
of this rulemaking.
In response to this comment, EPA also
reevaluated the appropriate NOX limits.
While EPA proposed a limit based on 50
percent control on average, effectively
requiring 60 percent control when
emission rates are at the 95th percentile
level, EPA is promulgating a limit that
will require only 50 percent control
when emission rates are at the 95th
percentile level.
EPA proposed a single limit, based on
a 30-day average. Reconsidering the
basis for determining the level of the
limit, in particular considering a limit
based on the 95th percentile emission
level rather than based on the mean
emission level, requires reconsidering
the form of the standard. Whereas the
proposed limit was intended to require
a reasonable degree of control at all
times, a 30-day average limit derived
from 95th percentile emissions would
allow substantially less emission
reduction on other occasions. For
example, at SMC-Charlevoix, a limit
requiring 50 percent reduction from
95th percentile emissions would only
require about 20 percent emission
reduction at the 5th percentile emission
level.
BART reflects controlling emissions at
all times, not just on occasions with
elevated emissions. For this reason,
along with a 30-day average emission
limit, EPA is also promulgating a limit
on 12-month average emissions. In this
pair of limits, the 30-day average limit
ensures that days with high baseline
emissions are well controlled, and the
12-month average limit ensures that
BART control is achieved on days with
lower baseline emissions as well.
EPA used the most recent three years
of emissions data available, from 2006
to 2008, to compute 30-day averages and
12-month averages. EPA is setting the
30-day average limit as a daily-rolling
average limit, based on values
recomputed every operating day to
include the most recent 30 operating
days, and EPA is setting the 12-month
average as a block average, based on
values recomputed at the end of each
calendar month to include the
preceding 12 calendar months. EPA
used these averaging approaches to
determine the distribution of 30-day and
12-month averages of NOX emissions
during the 2006 to 2008 period. The
95th percentiles among these sets of
values (more precisely, 1.645 standard
deviations above the means, calculated
assuming a normal distribution) are a
30-day average of 5.6 lb per ton of
clinker and a 12-month average of 4.7 lb
per ton of clinker. EPA is setting limits
based on a 50 percent reduction from
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these values, which with rounding
equal a 30-day average limit of 2.80 lb
per ton of clinker and a 12-month
average limit of 2.40 lb per ton of
clinker.
EPA had several reasons for selecting
the 95th percentile of baseline
emissions as the starting point for
determining the limits. First, use of the
95th percentile is an approach that EPA
commonly uses in setting emission
limits for similar sources in other
contexts. For example, the consent
decree for Lafarge Cement, which
requires BART at Lafarge’s Alpena
facility, mandates control at the 95th
percentile level. That is, this approach
is responsive to SMC’s concerns about
EPA providing equity in its regulation of
SMC and Lafarge. (Lafarge is also
subject to both a 30-day average limit
and a 12-month average limit.) Second,
EPA considers the 95th percentile an
appropriate compromise between
setting the limit based on too low a
percentile, which creates a higher
percentage of time when the limit is
more difficult to meet, and setting the
limit based on too high a percentile,
which too infrequently requires the
company to achieve fully effective
emission control. Third, EPA believes
that the variability of the emission rates
after control is likely to be less than the
current variability. This is in part
because the emission control can be
operated in a manner that minimizes the
difference in emission rates between the
upper and the lower end of the
distribution, in part because emissions
control tends to be more effective when
emission rates are higher, and in part
because the limit will give the company
incentive to use its knowledge about
operating parameters that influence
emission rates to minimize emissions on
occasions with higher emission rates.
Fourth, since emission rates above the
95th percentile by definition rarely
occur, any extra effort needed to achieve
the limit on such occasions would
rarely be needed.
SMC cites the limit for a Holcim plant
in Montana as precedent for basing a
limit on an upper point on the
distribution, and yet SMC recommends
basing the limit for SMC-Charlevoix on
a more extreme statistic than was used
for Holcim in Montana. EPA set the
NOX limit for Holcim by assuming a 58
percent reduction from the 99th
percentile of baseline emissions. In that
case, EPA had limited information on
emissions of the facility; in particular,
EPA did not have information on 95th
percentile emissions. SMC does not
explain why it seeks the use of a more
extreme statistic (supposedly the 99.7th
percent, but in fact the 99.87th
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percentile), but the availability of more
information allows EPA to use a more
appropriate statistic (the 95th
percentile) for SMC-Charlevoix.
Comment: SMC stated that ‘‘ammonia
slip is a likely result of use of SNCR at
Charlevoix.’’ SMC quoted from EPA and
the Portland Cement Association that
use of SNCR under suboptimal
conditions can result in unwanted
ammonia emissions.
Response: SMC does not demonstrate
that proper use of SNCR at SMCCharlevoix would cause ammonia slip
at problematic levels. The photo of a
detached plume at SMC-Charlevoix
provided by SMC in its comments does
not demonstrate that ammonia
concentrations in the plume were high,
and SMC does not provide information
about operating conditions at the time of
the picture to be able to judge this and
other potential explanations of a
detached plume at the facility. A
theoretical comparison of urea input to
NOX levels does not establish the
presence or absence of ammonia slip,
because such an approach fails to
consider other factors reducing
ammonia levels such as oxidation. In
addition, for reasons discussed in the
Horton paper cited above, describing the
relative merits of using ammonia rather
than urea, evidence that ammonia slip
occurred during injection of urea does
not necessarily indicate that ammonia
slip would occur with a properly
designed and operated SNCR using
ammonia. While SMC would have to
design an SNCR system carefully to
avoid causing excess ammonia
emissions, many other cement plants
have successfully implemented SNCR
without ammonia slip problems, and
SMC has provided no evidence that this
would be a challenge that cannot be
solved at SMC-Charlevoix. As discussed
above, EPA anticipates that SMC will
conduct a variety of trials to assess the
most effective NOX control program,
and EPA anticipates that one of the
parameters to be addressed in these
trials is to avoid emitting excess
ammonia.
Comment: SMC stated that the ‘‘size
of Charlevoix reduces its ability to
control NOX using SNCR.’’ SMC quoted
an EPA report regarding NOX control at
coal-fired electric utility boilers stating
that ‘‘whereas smaller boilers may be
able to achieve >60 percent NOX
reduction, larger boilers may be capable
of achieving reductions of only ∼30
percent.’’ SMC comments that a study of
cement kilns also noted a ‘‘correlation
between plant size and reduction
efficiency.’’ SMC provided a graph
labeled ‘‘SNCR Test Results based on
Capacity.’’ SMC concludes that SMC-
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Charlevoix ‘‘should not be expected to
have NOX reduction efficiencies of the
smaller plants.’’
Response: SMC does not clarify its
size in relation to the other facilities
addressed in these studies. Since SMCCharlevoix has lower heat input than
many electric utility boilers, this
comment would seem to suggest that
SMC should be able to achieve the
higher rather than the lower end of the
range of utility boiler control
efficiencies. The graph addressing
cement plants that SMC provided is
illegible, and so it is indeterminable
from this graph how the size of SMCCharlevoix compares to the size of other
cement plants tested.
However, EPA also examined the size
of SMC-Charlevoix relative to the size of
cement plants that have been subject to
best available control technology
determinations for new sources or major
modifications in the last 6 years. These
facilities have capacities quite similar to
the capacity of SMC-Charlevoix. As seen
in the EPA’s RACT/BACT/LAER
Clearinghouse, these facilities were
typically issued permits that allowed
1.95 lb of NOX emissions per ton of
clinker. Thus, even if smaller facilities
are capable of even better NOX control,
this evidence makes clear that the size
of SMC-Charlevoix should not prevent
SMC from achieving the level of control
that EPA proposed to require.
Comment: SMC submitted several
comments regarding the second factor to
be considered in determining BART,
namely the costs of compliance. The
first of these comments reflected
concerns about material buildup
exacerbated by injection of urea and the
costs that SMC would face in addressing
that problem. SMC commented ‘‘Both
SMC and EPA recognize that there are
potential solutions [to this problem.]
* * * The most effective solution is an
extensive modification to the flash
calciner including geometry changes to
the process ductwork.’’ SMC estimated
that a new in-line calciner would cost
$18,000,000. SMC also discussed a
second option in which SMC uses its
existing kiln system configuration. In
conjunction with criticism of EPA’s cost
estimates, SMC provided its own cost
estimates for these two options.
Response: EPA agrees that SMC has
multiple options for implementing
SNCR in a way that is both effective in
reducing NOX emissions and workable
in avoiding operational problems such
as material buildup and ammonia slip.
In addition to the option of a new inline calciner and an option with the
existing equipment using urea in the
existing SNCR, other options include
using ammonia with existing plant
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71541
equipment and making other changes to
improve flue gas chemistry. In addition
to these four options, EPA believes that
SMC has numerous variables that it can
adjust and design features it can modify
to maximize control efficiency and
minimize NOX emissions.
Specifically concerning material
buildup, the Horton paper cited above
provides useful insights from
comparison of SNCR use at various
cement plants. The article observes that
urea decomposes into carbon moNOXide
(CO) as well as ammonia, documents
spikes in CO concentrations following
urea injection, and evaluates the
consequences of this CO. The article
notes the propensity of the CO to
consume hydroxyl radical that
otherwise would help reduce nitric
oxide to elemental nitrogen. The article
concludes that urea is less effective in
reducing NOX than ammonia at the
temperatures found at SMC-Charlevoix.
Further, CO from urea decomposition
may well cause localized reducing
environments, potentially causing sulfur
volatilization, which in turn could
cause the buildup of sulfates that could
form material buildup within the kiln
system. That is, injecting urea may be
more prone to cause buildup problems
than injecting ammonia. Many other
cement plants with similar SO2
emissions have successfully operated
SNCR without significant material
buildup issues, and EPA believes that
SMC too can find appropriate
operational approaches (presumably
involving use of ammonia as the NOX
reducing reagent) that will provide
successful NOX control without
significant material buildup issues.
Comment: SMC commented that
installation of a new in-line calciner
would be a redesign of the facility that
is not intended to satisfy BART. SMC
quotes EPA’s BART guidance: ‘‘We do
not consider BART as a requirement to
redesign the source when considering
available control alternatives. For
example, where the source subject to
BART is a coal-fired electric generator,
we do not require the BART analysis to
consider building a natural gas-fired
electric turbine. * * * ’’
Response: EPA is not requiring any
particular kiln system design at SMCCharlevoix, nor does EPA believe that
the limit it proposed indirectly
mandates any particular design. EPA is
promulgating limits that EPA believes
SMC can meet in several ways. EPA is
merely observing that replacement of
the pre-calciner is one of several options
SMC may choose to employ to meet the
limits that EPA is promulgating.
SMC-Charlevoix currently has a precalciner, and so EPA does not view the
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modification of the facility to replace
the existing pre-calciner with an
improved pre-calciner, in conjunction
with changes in air flow to reduce the
likelihood of material buildup, as a
‘‘redesign’’ of the source. Indeed, unlike
the example SMC cites, the replacement
of the pre-calciner at SMC-Charlevoix
would not change the fundamental
design of the facility. Similarly, SMC
may need to replace its SNCR system to
meet EPA’s limit, but EPA does not
consider this to change the fundamental
design of the facility either.4 Both before
and after the modification, the facility
would be described as a preheater/precalciner type Portland cement plant.
SMC, in evaluating how best to meet
BART limits, may in fact decide that the
replacement of its calciner and
associated air flow changes, would be
‘‘the most effective solution’’ to
‘‘improve NOX control and address the
buildup problem.’’ Indeed, as discussed
below, EPA developed cost estimates
predicated on SMC installing both a
replacement calciner and a new SNCR.
Nevertheless, as SMC implicitly
concedes, other approaches may also
suffice for effective operation with
SNCR. Again, EPA expects that its
proposed limit will require installation
and operation of a SNCR system and
some set of modifications to
accommodate the system and maintain
efficient and effective operation, but
EPA does not believe that its proposed
limit requires any fundamental redesign
of SMC-Charlevoix.
Comment: SMC criticized EPA’s
estimated number of hours that heat
input to the urea storage and handling
system would be needed to assure that
its urea would not crystallize, which
SMC asserts would occur at 48° F. SMC
objected to EPA’s estimate that the
‘‘cooler season’’ includes 4,000 hours
requiring heating; SMC asserts that
review of local meteorological data finds
that ‘‘heat input would be required
6,750 hours.’’
Response: EPA conducted its own
analysis of Charlevoix meteorological
data, available from the web site of the
MDEQ. EPA’s analysis considered
actual heating needs each hour,
reflecting the fact that an hour at 40° F,
for example, would require less heating
than an hour at 20° F. That is, EPA
evaluated a heating degree hour metric,
rather than SMC’s simpler metric of the
number of hours requiring heating.
4 The existing SNCR was installed to provide an
option to meet State limits on ozone-season NOX
emissions. However, SMC asserts that it is able to
meet the State limits without operating the SNCR,
and EPA understands that SMC rarely if ever
operates the SNCR, so that the SNCR has no
significant effect on current emissions.
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EPA reviewed the most recent three
years of data provided, i.e., 2008 to
2010. EPA examined the number of days
below 50° F. EPA’s analysis assumed
that SMC’s envisioned 100 kW heating
system would suffice down to -30° F,
and that warmer days would require
proportionately less electricity. This
analysis found an average of 4,900 hours
per year below 50° F, and an average
temperature among those hours of 31° F.
That is, the average heating needs
among those hours is to achieve a
temperature 19° F above ambient
temperature. At the company-estimated
cost of $0.0732 per kilowatt-hour of
electricity, this translates to an
estimated electricity cost of $8,600 per
year.
Comment: SMC commented on the
expected lifetime of SMC-Charlevoix.
‘‘SMC maintains that the EPA air
pollution cost control manual allows for
a 10 year equipment life schedule and
that this would more closely match
SMC’s short and long-term plans.’’
Consequently, SMC implicitly
recommended amortizing capital costs
of control equipment over 10 years
rather than 15 or 20 years.
Response: The EPA Air Pollution
Control Cost Manual states at page 1–37,
‘‘an economic lifetime of 20 years is
assumed for the SNCR system.’’ A
shorter amortization period would be
appropriate only if SMC provided
persuasive evidence that it will be
shutting down its facility sooner. SMC
has provided no such evidence. In
particular, SMC does not appear to be
subject to any enforceable orders to shut
down within that period, nor has SMC
expressed a desire to become subject to
such an order. To the contrary, SMC has
been investing in emission control and
applied for a permit for other plant
improvements (though SMC cancelled
the project), suggesting that SMC
expects its Charlevoix facility to be
operating well more than 10 years into
the future. Therefore, the most
appropriate amortization period for
capital costs of SNCR at SMCCharlevoix is 20 years.
Comment: SMC objected to EPA’s
urea cost estimates. SMC conceded that
$450 is the cost per ton of (undiluted)
urea at the Gulf of Mexico, but SMC
provided a vendor quote to indicate a
price per gallon in Michigan, equivalent
to $814 per ton of actual urea ($366/ton
of 45 percent solution).
Response: EPA asked the Institute of
Clean Air Companies about urea prices
and received a reply from a
representative of Fuel Tech, Inc., a urea
supplier. Fuel Tech replied that
companies have the option to purchase
pure, dry urea, at a price of $400 to $500
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per ton, which the company could mix
with water (using purchased mixing
equipment) before use, but companies
normally purchase 50 percent urea from
a supplier. Fuel Tech quoted a price
range for 50 percent urea solution in
Central Michigan of $1.60 to $1.80 per
gallon. The upper end of this range
equates to about $758 per ton of urea.
EPA has adjusted its urea-based cost
estimates (discussed below) to use this
urea cost. However, use of ammonia is
cheaper and more effective, so the cost
of urea was not a significant factor in
EPA’s evaluation of the cost
effectiveness of SNCR.
Comment: As noted above, SMC
provided cost-effectiveness estimates for
an option that may be labeled a
‘‘replacement pre-calciner’’ option and
for an option that may be labeled an
‘‘existing equipment’’ option. These
estimates were that NOX emission
reduction would cost $6,767 and $6,249
per ton, respectively, which SMC
considers too expensive to be found to
be BART.
Response: SMC’s estimates include a
number of elements that SMC includes
without comment that nevertheless
warrant review. SMC’s cost estimates
include a number of ancillary costs
ostensibly related to installation of a
purchased SNCR, including
instrumentation, freight, foundations
and supports, handling and erection,
electrical equipment, piping, insulation,
painting, engineering, construction and
field expenses, contractor fees, start-up
costs, performance test costs, and
contingencies. These cost estimates are
substantial, adding up to more than 150
percent of the purchased equipment
cost, i.e. yielding a total capital cost that
is more than two and a half times the
cost of the equipment itself.
While SMC cites the EPA Air
Pollution Control Cost Manual as the
basis for these cost estimates, SMC used
an inappropriate method from this
manual. The EPA Air Pollution Control
Cost Manual recommends different cost
estimation approaches for different
types of control devices, and SMC
appears to have used the approach
recommended for estimating costs of gas
absorbers 5 rather than the approach
recommended for SNCR. The approach
recommended in the EPA Air Pollution
Control Cost Manual for estimating costs
of SNCR does not include all the costs
listed above for gas absorbers. Instead,
the Control Cost Manual recommends
assuming only the following costs: A
5 SMC’s approach also resembles the approach
recommended for several other control devices.
Nevertheless, for simplicity, SMC’s approach may
be labeled the gas absorber approach.
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general facilities cost (5 percent of
SNCR purchase cost), engineering and
home office fees (10 percent), process
contingency cost (5 percent), project
contingency (15 percent of installed
cost), pre-production cost (2 percent of
total plant cost), and inventory cost
(cost of two weeks of reagent). These
costs are estimated to add about 42
percent to the purchase cost of the
SNCR. Thus, the cost estimation
approach used by SMC significantly
overestimates SNCR installation costs.
In using the cost estimation approach
recommended for gas absorbers rather
than the approach recommended for
SNCR, SMC has also overestimated the
annual cost of operating SNCR. Most
significantly, as EPA noted in its
proposed rulemaking notice, EPA
recommends assuming that overhead for
operating SNCR is negligible, unlike the
60 percent of labor and materials that
the Control Cost Manual recommends
for gas absorbers. Similarly, the Control
Cost Manual recommends assuming
administrative charges and insurance
for SNCR (unlike for gas absorbers) are
also negligible. This results in a
significant difference in cost estimates:
For the replacement pre-calciner option,
for example, SMC estimates the sum of
overhead, administrative charges, and
insurance to be $4,397,697, whereas
EPA finds these costs to be negligible.
In addition, SMC inappropriately
assumes that the multipliers used to
estimate ancillary costs associated with
installation of emission control systems
based on emission control equipment
purchase costs may also be applied to
modifications of SMC’s kiln system
such as replacement of its pre-calciner.
SMC provides no justification for
applying these SNCR-related multipliers
to the cost of a replacement pre-calciner,
and EPA believes that installation of a
replacement pre-calciner would not
require such costs.
In many respects, the cost estimates
EPA provided in its notice of proposed
rulemaking also mistakenly used the gas
absorber approach to estimate costs.
Thus, EPA’s proposed rule also
substantially overestimated the costs of
SNCR. An exception concerns overhead
costs: The gas absorber approach
recommends significant costs, but the
notice of proposed rulemaking observed
that the SNCR approach in the EPA Air
Pollution Control Cost Manual
recommends assuming that overhead
costs are negligible. (SMC neglected this
observation and continued in its
comments to estimate substantial,
unjustified overhead costs.)
For this final rule, the primary basis
of EPA’s views on the cost effectiveness
of SNCR at SMC-Charlevoix are revised
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cost estimates derived according to the
approach recommended in the EPA Air
Pollution Control Cost Manual for
estimating costs of SNCR. Nevertheless,
EPA for this final rule also prepared cost
estimates using an approach that was
similar to the approach used in its
proposed rule. This approach resembled
the gas absorber approach, except that
the approach assumed negligible
overhead costs, which the notice of
proposed rulemaking observed is the
recommended assumption for SNCR.
These estimates assumed the use of
ammonia as the reagent, based on
information indicating that urea is a less
effective reagent. While EPA believes
this approach overstates likely costs,
insofar as it includes significant
estimated installation costs that should
not be assumed to apply to SNCR
installations, these cost estimates
nevertheless provide further perspective
on the likely cost effectiveness of SNCR
at SMC-Charlevoix.
SMC is currently equipped with an
SNCR system. SMC nevertheless
includes the cost of new SNCR
equipment (estimated as $1,371,630) in
all of its cost estimates. SMC did not
explain why it would be unable to use
the existing equipment, except to say
that $400,000 of the costs would
provide for winter storage of reagent.
One possibility is that the remaining
$971,630 would be necessary to
purchase a system that works more
effectively than the system that is
currently installed. Another possibility
is that SMC will incur no such expense.
EPA has evaluated cost effectiveness for
both possibilities, to assess the range of
cost effectiveness according to whether
replacement SNCR equipment is
necessary.
A significant factor affecting the cost
of SNCR is the quantity of reagent
needed to achieve the expected
emission reduction. The BART review
that SMC provided to Michigan
assumed that 180 gallons per hour of 40
percent urea solution, costing $1.06 per
gallon, would be used for 8,000 hours
and would reduce NOX emissions by
524 tons per year. Assuming 9.5 lb per
gallon of urea solution, this translates to
an estimate that 182,400 pound-moles of
ammonia-equivalent 6 would be needed
to achieve a reduction of 22,800 poundmoles of NOX, i.e., that each mole of
ammonia-equivalent achieves only
0.125 moles of NOX reduction. This
efficiency is less than one third of the
6 The molecular weight of urea is 60. Each
molecule of urea yields two molecules of ammonia.
Therefore, 30 pounds of urea yields one poundmole of ammonia. That is, 30 pounds of urea is one
pound-mole of ammonia equivalent.
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efficiency shown in the DeNOX
Technology trials discussed above.
For all of its reagent cost estimates,
EPA estimated reagent usage according
to the targeted NOX reduction and the
expected amount of reagent needed per
mole of NOX reduction. EPA’s expected
NOX reduction for both the replacement
calciner option and the existing system
option differs substantially from SMC’s
values. SMC apparently used a peak
allowable baseline (pre-control) NOX
emission rate (5,741 tons per year),
whereas EPA used a 2006 to 2008
average actual baseline rate (2,518 tons
per year).
Based on comments regarding
inefficient control at SMC-Charlevoix
using urea, most of EPA’s cost
effectiveness estimates were based on
the use of ammonia, though a few
estimates were based on the use of urea.
As discussed above, EPA assumed a
urea cost of $758 per ton of urea. Based
on information provided by Fuel Tech,
EPA assumed an ammonia cost of $600
per ton.
EPA then estimated reagent usage
according to various estimates of the
quantity of NOX reduced per mole of
injected or created ammonia. One of
these estimates used the results of the
tests conducted at SMC-Dixon, in which
injection of reagent at an NSR of 0.62
sufficed to reduce NOX emissions by 50
percent. These results suggest the need
for greater use of reagent than is
indicated in test results at ‘‘Plant A’’ in
the Horton paper, which indicates on
average that the NOX reduction is 92
percent of the amount of ammonia
injection, so that an NSR of 0.54 would
suffice to reduce NOX emissions by 50
percent. Another estimate used the
average of the tests at SMC-Charlevoix
using urea, i.e., that the number of
moles of NOX reduced is 40 percent of
the number of moles of ammonia that
the injected urea creates.
Table 2 shows cost effectiveness
estimates for an option in which SMC
uses largely its existing configuration
and injects ammonia. This option is
assumed at most to have only minor
modifications, except for installation of
a replacement SNCR system and except
for installation of ammonia storage
equipment, which is assumed to have
the same cost as SMC’s estimate for urea
winter storage equipment. This table
assumes the effectiveness of ammonia
found at SMC-Dixon. This table assumes
that sufficient ammonia is added to
achieve a 12-month average limit of 2.40
lb per ton of clinker (the limit in the
final FIP), which is estimated on average
to require a 47 percent emission
reduction, a reduction from baseline
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NOX emission levels of 1182 tons per
year.
TABLE 2—COST EFFECTIVENESS USING AMMONIA WITH EXISTING CONFIGURATION
[With replacement of the SNCR system]
Percent
SNCR ...........................................................................................................................
General facilities ...........................................................................................................
Engineering ..................................................................................................................
Process contingency ....................................................................................................
Project contingency ......................................................................................................
................
5
10
5
15
$1,371,630
68,582
137,163
68,582
246,893
Subtotal SNCR ......................................................................................................
Preproduction ...............................................................................................................
Ammonia inventory ......................................................................................................
................
2
................
1,892,849
37,857
12,465
Total Capital cost ...........................................................................................
Annual costs:
Ammonia ...............................................................................................................
Maintenance ..........................................................................................................
Electricity ...............................................................................................................
Power loss ............................................................................................................
................
1,943,171
................
1.5
................
................
324,970
28,393
8,600
16,427
Total direct Annual .........................................................................................
Capital recovery .............................................................................................
................
................
378,389
183,435
Amortizes over 20 years.
Total ...............................................................................................................
Cost per ton ..........................................................................................................
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Capital costs
................
................
561,825
475
Reduction is 1182 tons/yr.
This cost effectiveness estimate in
Table 2 assumes that SMC will need to
replace its existing SNCR. Alternatively,
EPA estimated cost effectiveness for the
possibility that SMC will be able to use
its existing SNCR. This evaluation
assumed the same estimate of ancillary
costs (e.g., general facilities costs,
engineering, and contingency costs) as
are shown in Table 2 but assumed that
the equipment purchase cost would
only be $400,000 for a reagent winter
storage system. This resulted in a cost
effectiveness estimate of $398 per ton of
NOX, somewhat below the $475 per ton
of NOX estimated assuming the need for
a replacement SNCR.
Although EPA, consistent with the
Horton paper, believes that ammonia
would be considerably more efficient at
reducing NOX than urea, EPA also
estimated ammonia costs assuming that
SMC achieved the same efficiency with
ammonia as it achieved with urea.
Specifically, these cost estimates
assumed that each mole of ammonia
reduced 0.4 moles of NOX. To achieve
a reduction of 1182 tons per year, this
resulted in an estimate that ammonia
costs would be $655,181, leading to a
total annualized cost of $893,032, or
$756 per ton of NOX reduced.
These estimates reflect considerably
less expense for using ammonia than for
using urea. This is partly because
ammonia is likely to be more effective,
but this is also because ammonia is
somewhat cheaper per ton and because
the ammonia content of a ton of
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ammonia is almost twice the amount of
ammonia yielded by a ton of urea. For
the plant as currently configured, EPA
did not estimate costs using urea.
A second set of scenarios EPA
evaluated reflect an option noted by
SMC involving replacing the precalciner, which would provide
conditions more suitable for use of urea
for reducing NOX emissions. SMC
estimated that this replacement would
cost $18,000,000. Although SMC does
not document the basis for this estimate,
EPA nevertheless used SMC’s estimate
of this cost. EPA viewed this as an
estimate of total installed cost.
Therefore, EPA believes that the typical
approach in the EPA Air Pollution
Control Cost Manual, starting with the
cost of purchasing control equipment
and adding multipliers to account for
various installation costs, would double
count these installation costs.
Arguably, much of the cost of
replacing the pre-calciner at SMCCharlevoix would be offset by savings to
the company through more efficient
operation and ability to use cheaper
fuels. Indeed, the fact that SMC applied
for and received a permit to replace its
pre-calciner but then cancelled the
permit suggests that the company
believed that this replacement would
have had benefits that mostly but not
entirely would have offset the costs of
its implementation. To address this
issue, EPA evaluated cost effectiveness
both for a scenario in which none of the
costs of a replacement pre-calciner are
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Cost
Notes
Includes winterizing cost.
2 weeks inventory.
offset and for a scenario in which all of
the costs are offset, in order to evaluate
the range of cost effectiveness estimates
according to the range of possible
degrees to which the costs of a
replacement pre-calciner would be
offset by economic benefits to SMC.
EPA estimated costs both for the use of
ammonia and for the use of urea. EPA
agrees with SMC’s view that a
redesigned pre-calciner would address
the issues that SMC asserts make urea
usage problematic under the current
plant design, and so EPA’s cost
estimates for this option assumed that
NOX removal efficiency under this
option would match that found at SMCDixon.
The resulting estimates were that the
option using a replaced pre-calciner,
with no cost offset, would cost $2,252
per ton of NOX removed using urea and
$1,901 per ton using ammonia. With a
full cost offset, using urea as the reagent,
the cost was estimated to be $815 per
ton of NOX removed. The derivation of
these estimates is shown in more detail
in a technical support document for this
rulemaking.
SMC’s comments indicate that the
replacement calciner will improve the
efficiency of SMC-Charlevoix and
reduce the baseline NOX emission rate
to 3.9 lb per ton of clinker. This suggests
that achievement of a limit of 2.4 lb per
ton of clinker on average would require
about a 40 percent NOX emission
reduction rather than about a 50 percent
reduction, requiring correspondingly
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less reagent. EPA estimated reagent
costs accordingly, yielding an estimate
of $1,835 per ton of NOX removed using
ammonia as the reagent.
As discussed above, EPA believes that
SMC has a variety of options for meeting
the limits EPA is promulgating. Thus,
EPA prepared additional cost estimates
reflecting other scenarios that may be
associated with achievement of the
limits EPA is promulgating. One
scenario involves various physical
changes to the plant to facilitate use of
SNCR, such as straightening flows to
minimize the likelihood of problems
from material buildup. EPA’s proposed
rulemaking reflected consideration of
such an option, and SMC’s comments
include cost estimates for such an
option as well. EPA and SMC assumed
that these physical changes would
require a capital expenditure equal to
half the cost of the SNCR plus the urea
winter storage system. (SMC
commented that this cost estimate was
unjustified, but SMC used this estimate
nevertheless, and EPA believes that this
cost estimate provides a useful
indication of whether control options
that involve varying degrees of plant
modifications would be cost effective.)
As proposed by SMC, the cost estimates
for this scenario also assumed that the
use of SNCR would result in the need
for two additional days of shutdown to
address material buildup, costing SMC
$387,200 of production. As noted above,
EPA believes that SMC can implement
SNCR at SMC-Charlevoix without
significant material buildup or
production loss, particularly if it uses
ammonia as the reagent, to achieve the
successful SNCR operation that other
companies have achieved. However,
EPA prepared this estimate to assess
whether such production loss would
significantly alter the cost effectiveness
of SNCR use. Finally, while this
scenario could involve use of either urea
or ammonia, EPA estimated costs for
this scenario using ammonia because
available evidence suggests that the
promulgated emission limits are most
likely to be met using ammonia. To
obtain conservative cost estimates, EPA
assumed the NOX removal efficiency
found in the DeNOX Technologies tests
at SMC-Charlevoix, even though EPA
expects SMC to be able to achieve better
efficiency through use of ammonia. As
discussed in the technical support
document, EPA estimated that this
scenario would cost $1,138 per ton of
NOX removed.
Another scenario EPA examined
involved lime injection. Material
buildup is a function of the chemistry
of the gases within the kiln system, and
one option for addressing material
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buildup may be to inject lime at an
appropriate point to minimize the sulfur
concentration in the gases, to reduce the
potential for sulfate formation. SMC has
provided material to EPA suggesting
that it already operates a bypass system
to achieve this purpose. Nevertheless,
EPA believes that it may be helpful to
supplement this bypass system with
lime injection, and in any case the costs
for a scenario involving lime injection
may be viewed as a representation of
likely costs for a broad range of options
(including, for example, the use of
additional excess air) that may be
warranted for optimizing gas chemistry
to optimize SNCR effectiveness. This
scenario involved capital costs of
$300,000 to install a lime injection
system and an annual cost of $300,000
for lime. (To the extent that SMC could
use lime it produces itself without loss
of production, the annual cost could be
considerably lower.) Again, to obtain
conservative cost estimates, EPA made
these estimates assuming the NOX
reduction efficiency found in the
DeNOX Technologies tests, even though
EPA anticipates that SMC will be able
to obtain better efficiency. The resulting
estimate, based on the use of ammonia,
was that annualized costs would be
$1,034 per ton of NOX removed.
In discussions between SMC and
EPA, SMC raised the possibility that it
could achieve 10 percent reduction of
NOX emissions through facility
modifications and operational changes.
These might include mid-kiln firing,
other burner changes, water
suppression, tire firing, and other
changes that might reduce NOX
formation. EPA did not attempt to
estimate the costs of these approaches.
Nevertheless, these approaches
constitute additional options that SMC
has to achieve the limits that EPA is
promulgating. Some of these approaches
may well be cheaper for SMC to
implement than SNCR, in which case
the use of the approaches would allow
SMC to reduce NOX more cost
effectively.
As noted above, the cost effectiveness
estimates underlying EPA’s proposed
rulemaking in most respects reflected
the method recommended in the EPA
Air Pollution Control Cost Manual for
estimating costs of gas absorbers. The
technical support document describes
two cost estimates using this method,
reflecting the efficiency found at SMCDixon and the efficiency found using
urea at SMC-Charlevoix, respectively.
Both cost estimates amortize capital
costs over 20 years, both use ammonia
as the reagent, and both assume that
new SNCR equipment will be needed.
These resulting cost effectiveness
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71545
estimates were $720 and $999 per ton of
NOX removed, respectively. Thus, using
the gas absorber method, like using the
more appropriate SNCR method, leads
to the conclusion that control using
SNCR is cost effective.
Comment: SMC stated, ‘‘The
economic impact of EPA’s proposed
NOX limit would be devastating to
northern Michigan.’’ SMC cited
statistics regarding the employment and
taxes paid by SMC-Charlevoix. SMC
commented on the fragile economy. ‘‘In
particular, the cement industry has been
hit hard.’’ SMC noted that it ‘‘was forced
to shift production from its Dixon,
Illinois facility to Charlevoix * * * to
make a return on its investment.’’ SMC
raised the possibility of SMC
suspending or ceasing operations in
Charlevoix, and comments on the
devastating effect this would have on
the northern Michigan economy.
Response: EPA has thoroughly
considered the expected costs of several
available options for controlling NOX at
SMC, evaluating SMC’s estimates and
information we gathered from vendors
and analyses performed for other
comparable facilities. SMC has not
justified a statement that implementing
a set of controls that many other
facilities are currently implementing,
and incurring the costs to do so, would
make SMC-Charlevoix unprofitable to
operate or otherwise cause SMC to
suspend or cease operations. EPA
believes further that the costs of control
would be considerably lower than SMC
estimates. EPA does not believe that
meeting the BART limits in the FIP
would lead to the shutdown of SMCCharlevoix.
Comment: SMC cited a third factor in
determining BART, namely the energy
and non-air quality environmental
impacts of compliance. SMC
commented that addition of urea would
cause ammonia slip.
Response: As stated above, SMC has
not demonstrated that ammonia slip
would be a problem at SMC-Charlevoix.
Numerous cement plants are
successfully operating SNCR in a
manner that does not cause significant
ammonia slip, and EPA believes that
SMC would be able to operate SMCCharlevoix in a manner that avoids
significant ammonia slip as well.
Comment: SMC cited a fourth factor
in determining BART, namely any
pollution control equipment in use or in
existence at the source. SMC noted that
it has ‘‘purchased and installed a state
of the art fabric filter baghouse and has
installed an Indirect Fire system which
includes low NOX burners.’’
Response: EPA recognizes the
presence of these control systems.
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Indeed, the indirect fire system
facilitates the achievement of lower
NOX emissions, and EPA believes that
this system in combination with SNCR
is necessary to achieve the BART
emission limit that EPA proposed.
Given the availability and costs
effectiveness of additional NOX
controls, however, these existing
controls alone do not meet the BART
requirement.
Comment: SMC cited a fifth factor in
determining BART, namely the
remaining useful life of the source. SMC
repeated its statement, addressed above,
that the EPA Control Cost Manual
allows for 10 year equipment life
schedules which more closely match
SMC’s short- and long-term plans.
Response: EPA has addressed this
comment above. The consolidation of
cement production at SMC-Charlevoix,
mentioned in SMC’s comments, further
suggests that SMC-Charlevoix is
unlikely to be shut down in 10 years.
Comment: SMC commented, ‘‘EPA is
not empowered to substitute its
judgment for that of the State of
Michigan as to the appropriate BART
limit.’’
Response: The Clean Air Act gives
EPA the authority and responsibility to
determine whether Michigan has met
the applicable requirements. In selected
circumstances, such as apply here, if the
state plan does not meet the
requirements, the Clean Air Act does
empower EPA to promulgate limits in
lieu of those proposed by the state.
Further discussion of this topic is
provided in response to a similar
comment by Michigan. As noted above,
however, EPA prefers SIPs to FIPs, and
will work with Michigan if it wants to
submit a SIP to replace the FIP.
Comment: SMC cited a sixth factor in
determining BART, namely the degree
of improvement in visibility that a
control option would yield. SMC did
not dispute EPA’s estimate of the benefit
of SNCR but argues that a reduction of
permitted emission levels would yield
greater visibility benefits.
SMC ‘‘proposes to reduce its
permitted emission levels to meet a 30day rolling average limit for NOX of 4.85
[lb per ton, which] represents a 25
percent reduction in potential NOX
emissions.’’ SMC also ‘‘proposes that it
meet a 30-day rolling average limit for
SO2 of 7.5 [lb per ton, which] represents
a 16 percent reduction in potential SO2
emissions.’’ Finally, ‘‘SMC proposes a
cap on its clinker production,’’
representing ‘‘a 9.4 percent reduction
from its current maximum.’’
SMC conducted CALPUFF modeling
to assess the visibility improvement
associated with its proposed reduction
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in permitted emissions. ‘‘The results
show an improvement of 1.6 dv at
Seney, which is significantly better than
the 0.4 dv improvement EPA projected
would be achieved with its proposed
NOX limit.’’
Response: SMC proposes a reduction
in permitted emissions, but its proposed
limits would only require minimal
actual emission reductions. According
to emissions data for 2006 to 2008,
which is the most recent detailed data
that SMC has provided to EPA, most 30day average emission levels are well
below SMC’s proposed limit. For the
occasions in 2006 to 2008 in which the
30-day averages exceeded 4.85 lb per
ton of clinker, the emission reductions
that would have been needed to meet
this limit are only about 3 percent of
annual total emissions. EPA’s proposed
SO2 limit, which SMC proposes to apply
on a 30-day average basis, expressly
requires no actual emission reductions.
SMC’s proposed production cap is well
above 2006 to 2008 production levels,
and thus also would require no actual
emission reductions.
In contrast, EPA proposed a limit that
would require approximately a 50
percent reduction in actual NOX
emissions. EPA’s assessment of the
visibility benefits of BART was based on
projected actual emission reductions. A
comparable analysis of SMC’s proposal
would find no reductions and thus no
benefits for the SO2 limit or the
production cap. SMC’s proposal is
estimated to require about a 3 percent
NOX emission reduction, compared to
EPA’s approximately 50 percent, and so
an assessment using EPA’s methodology
would likely estimate a real visibility
benefit of about 0.02 dv.
SMC does not explain why its
proposal, which clearly requires less
emission reduction than EPA’s
proposal, nevertheless would show
significantly more visibility benefit.
While SMC does not provide sufficient
information about its modeling to make
a complete comparison, the disparity
reflects significant differences between
the two benefit assessments, in
particular including the fact that SMC
compared its suggested limits to current
allowable emissions, whereas EPA
assessed the benefits of actual emission
reductions that would be expected with
imposition of EPA’s proposed limits.
Cliffs
Comment: Cliffs objected to EPA
addressing Tilden Mining in a separate
rulemaking focused on Michigan and
Minnesota taconite facilities (August 15,
2012 rulemaking) rather than in the
rulemaking addressing most of the rest
of Michigan’s plan. Cliffs commented
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‘‘EPA fails to provide an adequate basis
for regulating Tilden separately.’’ Cliffs
acknowledged that EPA stated that this
approach was ‘‘to ensure that the Tilden
Mining taconite plant and similar
facilities in Minnesota are subject to
similar requirements.’’ However, Cliffs
objected that EPA provided neither
factual data nor explanation of its legal
interpretations in support of this
approach. Furthermore, Cliffs objected
to EPA’s rationale for rulemaking on
Tilden Mining in conjunction with
rulemaking on other taconite plants,
arguing that the Regional Haze Rule
requires case-by-case BART
determinations.
Response: The Clean Air Act requires
that EPA complete rulemaking on
Michigan’s submittal but does not limit
EPA’s flexibility in choosing to conduct
rulemakings on selected elements of the
State’s submittal, potentially in
combination with similar elements of
other states’ submittals, even simply for
EPA’s administrative convenience.
Cliffs provides no rationale to the
contrary. Moreover, Cliffs identifies no
basis for concluding that rulemaking on
Tilden Mining along with the Minnesota
taconite plants could be expected to
yield an inappropriate conclusion
regarding Tilden Mining or is otherwise
harmful to Cliffs’ interests. EPA believes
that case-by-case review of sources
should reach similar conclusions for
similar facilities, but EPA need not find
Tilden Mining similar to Cliffs’ other
taconite facilities to have the discretion
to conduct rulemaking on all of the
taconite facilities together.
Comment: Cliffs stated, ‘‘EPA does
not give Michigan’s [BART]
determinations the requisite deference.’’
Further, ‘‘EPA can only disapprove a
SIP where it fails to meet minimum
Clean Air Act requirements.’’ Cliffs
noted its intent to identify its detailed
concerns regarding BART for Tilden
Mining in comments addressing the
August 15, 2012, rulemaking that in fact
prompts these concerns. Nevertheless,
Cliffs commented that ‘‘EPA improperly
tries to substitute its own judgment for
Michigan’s.’’
Response: EPA has not tried in this
rulemaking to ‘‘substitute its own
judgment for Michigan’s’’ with respect
to Cliff’s facility, because EPA is taking
no action with respect to this facility in
this rulemaking. More generally, this
proposal was promulgated more than
three years after EPA published a notice
in which EPA found that Michigan
failed to submit the required regional
haze SIP. (74 FR 2392, January 15, 2009)
In the absence of an adequate state
submittal, more than two years after this
finding, the Clean Air Act mandates that
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EPA promulgate a federal plan. See
Clean Air Act section 110(c). A more
detailed response is provided in
response to a similar comment by
Michigan. To the extent that Cliffs’
comment pertains to EPA’s proposal on
the separate rulemaking that
promulgates federal limits for taconite
plants including the Tilden Mining
facility, this comment is not germane to
this rulemaking.
Comment: Cliffs requested that EPA
hold ‘‘the public hearing proposed for
September 19, 2012. That hearing must
be broad enough to address both
comments on this Proposed Rule and
concerns associated with EPA’s related
determinations for the Tilden taconite
facility.’’ Cliffs commented that a
hearing with this alternate purpose ‘‘is
necessary * * * to allow local parties
[in Michigan] to provide feedback on
the proposed Tilden implementation
plan.’’
Response: By letter dated September
14, 2012, EPA denied Cliffs’ request
because it related to matters addressed
in the separate proposed rulemaking
published August 15, 2012. Under Clean
Air Act section 307(d), EPA must offer
interested parties the opportunity for
oral presentation of their comments on
a proposed FIP but need not offer such
opportunity for comments relevant to
reviews of state plans, such as the
proposed partial approval and partial
disapproval of the Michigan SIP. Cliffs
requested that EPA hold a public
hearing in Michigan, but Cliffs urged
that this hearing be held to provide
Cliffs opportunity to provide extensive
comments regarding Tilden Mining.
Cliffs expressed no intent to comment
on the proposed FIP elements for BART
for SMC or Escanaba Paper. That is,
Cliffs in its request did not demonstrate
that it was an interested party with
respect to the proposed federal limits for
SMC or Escanaba Paper.
Implicit in EPA’s proposed
rulemaking was that EPA was offering to
hold a public hearing for purposes of
receiving oral comments on its proposed
federal limits for SMC and Escanaba
Paper. This purpose was clarified in
EPA’s letter to Cliffs and in EPA’s Web
site announcing terms of the potential
hearing, which stated, ‘‘EPA is
providing the public the opportunity to
request a public hearing regarding its
proposal to establish emission limits for
two facilities in Michigan: St. Mary’s
Cement facility in Charlevoix, and
NewPage Paper in Escanaba.’’
Finally, Cliffs has had multiple
opportunities to provide oral comments
on EPA’s proposed actions regarding
Tilden Mining and Cliffs’ other taconite
facilities and on any other issues Cliffs
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may have wished to address. These
opportunities included a public hearing
on August 29, 2012, in St. Paul,
Minnesota (at which a Cliffs
representative testified) and multiple
meetings with EPA.
III. What are EPA’s final BART
determinations?
As noted above, in absence of a state
submittal that satisfies the BART
requirements for SMC-Charlevoix and
for Escanaba Paper’s Escanaba facility,
EPA is under an obligation to
promulgate a FIP satisfying these
requirements. The following summary
reflects EPA’s final evaluation of
appropriate limits that satisfy the BART
requirement for these facilities. As
noted above, EPA is addressing Tilden
Mining’s facility near Ishpeming in a
separate rulemaking.
A. SMC
EPA proposed to determine that
BART for SMC-Charlevoix includes
operation of SNCR achieving an average
of 50 percent reduction of NOX
emissions. EPA continues to believe that
BART for this facility includes
operation of SNCR. SMC provided
results of tests using urea showing
achievement of only 30 to 37 percent
reduction of NOX, which SMC believes
reflect conditions that yield suboptimal
results for use of urea. Available
evidence suggests that use of ammonia
is likely to be considerably more
effective at SMC-Charlevoix, and in fact
most cement plants using SNCR use
ammonia as the NOX control reagent.
EPA finds this control to be cost
effective, and a review of relevant
factors supports the conclusion that
effective implementation of SNCR is
BART for this facility. EPA continues to
believe that a requirement for 50 percent
reduction in NOX emissions is
warranted.
However, the proposed limit would
have required approximately 60 percent
NOX reduction on occasions when the
emission rates equaled the 95th
percentile of baseline emission rates. In
response to comments, EPA is
promulgating a limit that requires 50
percent control of such emissions, in
order to provide increased confidence
that the limit can be met. To limit peak
emissions, EPA is promulgating a limit
based on the rolling average emissions
of 30 consecutive operating days. In
addition, to ensure BART level control
on days with typical emissions as well
as on days with elevated emissions, EPA
is also promulgating a limit on 12month average emissions. These limits
are 2.8 lb of NOX per ton of clinker and
2.4 lb of NOX per ton of clinker,
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71547
respectively. EPA is requiring that SMC
comply with these limits by January 1,
2017, such that the averaging periods
beginning on January 1, 2017, are the
first periods for which emissions must
be at or below the required level. This
provides a four year period for
compliance instead of three years as
proposed, because EPA believes that
four years represents the most
expeditious schedule for SMC to install
appropriate controls to meet the limit.
EPA proposed to limit SO2 emissions
at SMC-Charlevoix to 7.5 lbs per ton of
clinker, based on a view that add-on
control is not warranted under current
circumstances but would be warranted
if higher sulfur feed materials were
used. EPA’s proposed rule cited
estimated costs of $3,500 and $4,500 per
ton of SO2 removed (estimated for
emissions at permitted levels), but this
proposal reflected consideration of a
variety of factors that needed to be
considered in assessing BART at SMCCharlevoix, including the fact that at
normal emission rates for this facility,
costs per ton of SO2 removed would be
much higher. EPA is promulgating its
proposed SO2 emission limit.
B. Escanaba Paper
In its proposed rulemaking, EPA
proposed to determine that BART for
boilers 8 and 9 at Escanaba Paper’s
Escanaba facility included combustion
control as a means of reducing NOX
emissions. The notice of proposed
rulemaking provides detailed discussion
of particular control options and the
cost effectiveness of these options. The
notice of proposed rulemaking further
observed that Escanaba Paper has
already implemented improvements in
its combustion control, such that EPA
proposed to establish limits that merely
mandated that Escanaba continue to
maintain the current level of NOX
emission control.
No commenters objected to this
proposed BART determination, and EPA
has no reason to change its views
regarding BART for Escanaba Paper. As
discussed above, EPA received various
comments from Escanaba Paper
regarding the emission limits that are to
be established to require BART and the
test method, recordkeeping, and
reporting requirements that are to be
established. Pursuant to these
comments, EPA is promulgating a
modified form of the limit for Boiler
Number 8, based on a fixed limit of 0.35
lb of NOX per MMBTU, rather than limit
emissions based on the weighted
average of separate limits for emissions
from oil firing and for emissions from
gas firing. The limits for Boilers Number
8 and Number 9 are effective
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V. Statutory and Executive Order
Reviews
IV. What actions is EPA Taking?
emcdonald on DSK67QTVN1PROD with RULES
immediately upon the effective date of
this rule, as proposed. As discussed
above, EPA is also modifying assorted
elements of the test methods,
recordkeeping, and reporting
requirements that will apply to
Escanaba Paper.
This action will promulgate
requirements for two facilities and is
therefore not a rule of general
applicability. This type of action is
exempt from review under Executive
Orders 12866 (58 FR 51735, October 4,
1993) and 13563 (76 FR 3821, January
21, 2011).
EPA is finalizing approval of elements
of Michigan’s SIP submittal, submitted
on November 5, 2010, addressing
regional haze for the first
implementation period. The submittal
was intended to satisfy Clean Air Act
and Regional Haze Rule requirements
for states to remedy any existing
anthropogenic and prevent future
impairment of visibility at Class I areas.
EPA finds that Michigan’s submission
satisfies BART requirements for some of
the non-EGUs, based in part on existing
SIP emission limits and most notably
based on a Federal consent decree
requiring new controls for SO2 and NOX
emissions for the Lafarge plant. On the
other hand, EPA is finalizing
disapproval of the NOX and SO2 BART
determination for the cement kiln and
associated equipment at SMCCharlevoix and of the NOX BART
determination for boilers Number 8 and
Number 9 at Escanaba Paper. Further,
EPA is promulgating a FIP that imposes
NOX and SO2 limits mandating BART
for the cement kiln and associated
equipment for the SMC-Charlevoix and
NOX limits mandating BART for boilers
Numbers 8 and 9 at Escanaba Paper.
EPA is not addressing Michigan’s
BART determination for Tilden Mining
taconite plant in this action. EPA has
proposed separate action and plans
separate final action regarding this
facility in separate rulemaking action
that also addresses taconite facilities in
Minnesota.
Michigan’s submission provides an
approvable analysis of the emission
reductions needed to satisfy reasonable
progress and other regional haze
planning requirements. Michigan’s
submittal includes a long-term strategy
that provides for reasonable progress
except to the extent that the deficiencies
with respect to BART for SMC and
Escanaba Paper (and, according to a
separate proposed rule, Tilden Mining)
constitute shortfalls in the set of
measures needed to provide reasonable
progress. EPA is approving Michigan’s
submittal as meeting other regional haze
planning requirements including
identification of affected Class I areas,
provision of a monitoring plan, and
consultation with other parties.
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A. Executive Order 12866: Regulatory
Planning and Review and Executive
Order 13563: Improving Regulation and
Regulatory Review
B. Paperwork Reduction Act
This action does not impose an
information collection burden under the
provisions of the Paperwork Reduction
Act, 44 U.S.C. 3501 et seq. Burden is
defined at 5 CFR 1320.3(b). Because this
FIP only applies to two facilities, the
Paperwork Reduction Act does not
apply.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act (RFA)
generally requires an agency to prepare
a regulatory flexibility analysis of any
rule subject to notice and comment
rulemaking requirements under the
Administrative Procedure Act or any
other statute unless the agency certifies
that the rule will not have a significant
economic impact on a substantial
number of small entities. Small entities
include small businesses, small
organizations, and small governmental
jurisdictions.
For purposes of assessing the impacts
of today’s rule on small entities, small
entity is defined as: (1) A small business
as defined by the Small Business
Administration’s (SBA) regulations at 13
CFR 121.201; (2) a small governmental
jurisdiction that is a government of a
city, county, town, school district or
special district with a population of less
than 50,000; and (3) a small
organization that is any not-for-profit
enterprise which is independently
owned and operated and is not
dominant in its field.
After considering the economic
impacts of this action on small entities,
I certify that this action will not have a
significant economic impact on a
substantial number of small entities.
The net result of this FIP action is that
EPA is promulgating emission controls
on selected units at only two facilities.
The facilities in question are a large
cement plant and a large paper mill that
are not owned by small entities, and
therefore are not small entities.
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D. Unfunded Mandates Reform Act
(UMRA)
This rule does not contain a Federal
mandate that may result in expenditures
of $100 million or more for State, local,
and tribal governments, in the aggregate,
or the private sector in any one year. It
is a rule of particular applicability that
affects only two facilities in Michigan.
Thus, this rule is not subject to the
requirements of sections 202 or 205 of
UMRA.
This rule is also not subject to the
requirements of section 203 of UMRA
because it contains no regulatory
requirements that might significantly or
uniquely affect small governments. This
rule only applies to two facilities in
Michigan.
E. Executive Order 13132 Federalism
This action does not have federalism
implications. It will not have substantial
direct effects on the states, on the
relationship between the national
government and the states, or on the
distribution of power and
responsibilities among the various
levels of government, as specified in
Executive Order 13132. This action
addresses Michigan not meeting its
obligation to adopt a SIP that meets the
regional haze requirements under the
Clean Air Act. Thus, Executive Order
13132 does not apply to this action.
Although section 6 of Executive Order
13132 does not apply to this action, EPA
did consult with Michigan in
developing this action.
F. Executive Order 13175
This action does not have tribal
implications, as specified in Executive
Order 13175 (65 FR 67249, November 9,
2000), because the action EPA is taking
neither imposes substantial direct
compliance costs on tribal governments,
nor preempts tribal law. It will not have
substantial direct effects on tribal
government. Thus, Executive Order
13175 does not apply to this action.
However, to the extent this rule will
limit emissions, the rule will have a
beneficial effect on tribal health by
reducing air pollution.
G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
EPA interprets EO 13045 (62 FR
19885, April 23, 1997) as applying only
to those regulatory actions that concern
health or safety risks, such that the
analysis required under section 5–501 of
the EO has the potential to influence the
regulation. This action is not subject to
EO 13045 because it implements
specific standards established by
Congress in statutes. However, to the
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Federal Register / Vol. 77, No. 232 / Monday, December 3, 2012 / Rules and Regulations
extent this rule will limit emissions, the
rule will have a beneficial effect on
children’s health by reducing air
pollution.
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
This action is not subject to Executive
Order 13211 (66 FR 28355 (May 22,
2001)), because it is not a significant
regulatory action under Executive Order
12866.
I. National Technology Transfer and
Advancement Act
Section 12(d) of the National
Technology Transfer and Advancement
Act of 1995 (‘‘NTTAA’’), Public Law
104–113, 12(d) (15 U.S.C. 272 note)
directs EPA to use voluntary consensus
standards in its regulatory activities
unless to do so would be inconsistent
with applicable law or otherwise
impractical. Voluntary consensus
standards are technical standards (e.g.,
materials specifications, test methods,
sampling procedures, and business
practices) that are developed or adopted
by voluntary consensus standards
bodies. NTTAA directs EPA to provide
Congress, through OMB, explanations
when the Agency decides not to use
available and applicable voluntary
consensus standards.
This action does not involve technical
standards. Today’s action does not
require the public to perform activities
conducive to the use of voluntary
consensus standards. Therefore, EPA
did not consider the use of any
voluntary consensus standards.
J. Executive Order 12898: Federal
Actions To Address Environmental
Justice in Minority Populations and
Low-Income Populations
Executive Order 12898 (59 FR 7629,
February 16, 1994), establishes federal
executive policy on environmental
justice. Its main provision directs
federal agencies, to the greatest extent
practicable and permitted by law, to
make environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects of their programs,
policies, and activities on minority
populations and low-income
populations in the United States.
We have determined that this rule
will not have disproportionately high
and adverse human health or
environmental effects on minority or
low-income populations because it
increases the level of environmental
protection for all affected populations
without having any disproportionately
high and adverse human health or
environmental effects on any
population, including any minority or
low-income population. This rule limits
emissions from two facilities.
K. Congressional Review Act
The Congressional Review Act, 5
U.S.C 801 et seq., as added by the Small
Business Regulatory Enforcement
Fairness Act of 1996, generally provides
that before a rule may take effect, the
agency promulgating the rule must
submit a rule report, which includes a
copy of the rule, to each House of the
Congress and to the Comptroller General
of the United States. Section 804
exempts from section 801 the following
types of rules (1) Rules of particular
applicability; (2) rules relating to agency
management or personnel; and (3) rules
of agency organization, procedure, or
practice that do not substantially affect
the rights or obligations of non-agency
parties. 5 U.S 804(3). EPA is not
required to submit a rule report
regarding today’s action under section
801 because this is a rule of particular
applicability.
71549
this action must be filed in the United
States Court of Appeals for the
appropriate circuit by February 1, 2013.
Pursuant to Clean Air Act section
307(d)(1)(B), this action is subject to the
requirements of Clean Air Act section
307(d) as it promulgates a FIP under
Clean Air Act section 110(c). Filing a
petition for reconsideration by the
Administrator of this final rule does not
affect the finality of this action for the
purposes of judicial review nor does it
extend the time within which a petition
for judicial review may be filed, and
shall not postpone the effectiveness of
such rule or action. This action may not
be challenged later in proceedings to
enforce its requirements. See Clean Air
Act section 307(b)(2).
List of Subjects in 40 CFR Part 52
Environmental protection, Air
pollution control, Incorporation by
reference, Intergovernmental relations,
Nitrogen dioxide, Particulate matter,
Reporting and recordkeeping
requirements, Sulfur oxides, Volatile
organic compounds.
Dated: November 26, 2012.
Lisa P. Jackson,
Administrator.
Title 40, chapter I, of the Code of
Federal regulations is amended as
follows:
PART 52—[AMENDED]
1. The authority citation for part 52
continues to read as follows:
■
Authority: 42 U.S.C. 7401 et seq.
2. Section 52.1170 is amended by
adding a new entry at the end of the
table in paragraph (e) for ‘‘Regional
Haze Plan’’ to read as follows:
■
L. Judicial Review
§ 52.1170
Under section 307(b)(1) of the Clean
Air Act, petitions for judicial review of
*
Identification of plan.
*
*
(e) * * *
*
*
EPA-APPROVED MICHIGAN NONREGULATORY AND QUASI-REGULATORY PROVISIONS
Applicable
geographic or
nonattainment
area
*
Regional Haze Plan .....
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Name of nonregulatory
SIP provision
*
statewide ...........
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State submittal
date
*
11/5/2010
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EPA approved date
*
12/3/2012 [Insert
page number
where the document begins].
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Comments
*
*
*
Addresses all regional haze plan elements except BART
emission limitations for EGUs, St. Marys Cement, Escanaba Paper, and Tilden Mining
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Federal Register / Vol. 77, No. 232 / Monday, December 3, 2012 / Rules and Regulations
3. Section 52.1183 is amended by
adding paragraphs (g), (h), and (i), to
read as follows:
■
§ 52.1183
Visibility protection.
emcdonald on DSK67QTVN1PROD with RULES
*
*
*
*
*
(g) The requirements of section 169A
of the Clean Air Act are not met because
the regional haze plan submitted on
November 5, 2010, does not meet the
best available retrofit technology
requirements of 40 CFR 51.308(e) with
respect to emissions of NOX and SO2
from Saint Marys Cement in Charlevoix
and NOX from Escanaba Paper Company
in Escanaba. These requirements for
these two facilities are satisfied by 40
CFR 52.1183(h) and 40 CFR 52.1183(i),
respectively.
(h)(1) For the 30-day period beginning
January 1, 2017, and thereafter, Saint
Marys Cement, or any subsequent owner
or operator of the Saint Marys Cement
facility located in Charlevoix, Michigan,
shall not cause or permit the emission
of oxides of nitrogen (expressed as NO2)
to exceed 2.80 lb per ton of clinker as
a 30-day rolling average.
(2) For the 12-month period beginning
January 1, 2017, and thereafter, Saint
Marys Cement, or any subsequent owner
or operator of the Saint Marys Cement
facility located in Charlevoix, Michigan,
shall not cause or permit the emission
of NOX (expressed as NO2) to exceed
2.40 lb per ton of clinker as a 12-month
average.
(3) Saint Marys Cement, or any
subsequent owner or operator of the
Saint Marys Cement facility located in
Charlevoix, Michigan, shall not cause or
permit the emission of SO2 to exceed
7.50 lb per ton of clinker as a 12-month
average.
(4) Saint Marys Cement, or any
subsequent owner or operator of the
Saint Marys Cement facility located in
Charlevoix, Michigan, shall operate
continuous emission monitoring
systems to measure NOX and SO2
emissions from its kiln system in
conformance with 40 CFR part 60
appendix F procedure 1.
(5) The reference test method for
assessing compliance with the limit in
paragraph (h)(1) of this section shall be
use of a continuous emission
monitoring system operated in
conformance with 40 CFR part 60,
appendix F, procedure 1. A new 30-day
average shall be computed at the end of
each calendar day in which the kiln
operates, based on the following
procedure: First, sum the total pounds
of NOX (expressed as NO2) emitted
during the operating day and the
previous twenty-nine operating days,
second, sum the total tons of clinker
produced during the same period, and
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13:39 Nov 30, 2012
Jkt 229001
third, divide the total number of pounds
by the total clinker produced during the
thirty operating days.
(6) The reference test method for
assessing compliance with the limit in
paragraphs (h)(2) and (h)(3) of this
section shall be use of a continuous
emission monitoring system operated in
conformance with 40 CFR part 60,
appendix F, procedure 1. A new 12month average shall be computed at the
end of each calendar month, based on
the following procedure: First, sum the
total pounds of NOX or SO2, as
applicable, emitted from the unit during
the month and the previous eleven
calendar months, second, sum the total
tons of clinker production during the
same period, and third, divide the total
number of pounds of emissions of NOX
or SO2, as applicable, by the total
clinker production during the twelve
calendar months.
(7) Recordkeeping. The owner/
operator shall maintain the following
records for at least five years:
(i) All CEMS data, including the date,
place, and time of sampling or
measurement; parameters sampled or
measured; and results.
(ii) All records of clinker production,
which shall be monitored in accordance
with 40 CFR 60.63.
(iii) Records of quality assurance and
quality control activities for emissions
measuring systems including, but not
limited to, any records required by 40
CFR part 60, appendix F, Procedure 1.
(iv) Records of all major maintenance
activities conducted on emission units,
air pollution control equipment, CEMS
and clinker production measurement
devices.
(v) Any other records required by 40
CFR part 60, subpart F, or 40 CFR part
60, appendix F, procedure 1.
(8) Reporting. All reports under this
section shall be submitted to Chief, Air
Enforcement and Compliance Assurance
Branch, U.S. Environmental Protection
Agency, Region 5, Mail Code AE–17J, 77
W. Jackson Blvd., Chicago, IL 60604–
3590.
(i) The owner/operator shall submit
quarterly excess emissions reports for
SO2 and NOX BART limits no later than
the 30th day following the end of each
calendar quarter. Excess emissions
means emissions that exceed the
emissions limits specified in paragraph
(h)(1), (h)(2), and (h)(3) of this section.
The reports shall include the
magnitude, date(s), and duration of each
period of excess emissions, specific
identification of each period of excess
emissions that occurs during startups,
shutdowns, and malfunctions of the
unit, the nature and cause of any
malfunction (if known), and the
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Fmt 4700
Sfmt 4700
corrective action taken or preventative
measures adopted.
(ii) Owner/operator of each unit shall
submit quarterly CEMS performance
reports, to include dates and duration of
each period during which the CEMS
was inoperative (except for zero and
span adjustments and calibration
checks), reason(s) why the CEMS was
inoperative and steps taken to prevent
recurrence, and any CEMS repairs or
adjustments.
(iii) The owner/operator shall also
submit results of any CEMS
performance tests required by 40 CFR
part 60, appendix F, Procedure 1
(Relative Accuracy Test Audits, Relative
Accuracy Audits, and Cylinder Gas
Audits).
(iv) When no excess emissions have
occurred or the CEMS has not been
inoperative, repaired, or adjusted during
the reporting period, such information
shall be stated in the quarterly reports
required by paragraphs (h)(7)(i) and (ii)
of this section.
(i) Escanaba Paper Company, or any
subsequent owner or operator of the
Escanaba Paper Company facility in
Escanaba, Michigan, shall meet the
following requirements and shall not
cause or permit the emission of NOX
(expressed as NOX) to exceed the
following limits:
(1) For Boiler 8, designated as
EU8B13, a rolling 30-day average limit
of 0.35 lb per MMBTU.
(2) A continuous emission monitoring
system shall be operated to measure
NOX emissions from Boiler 8 in
conformance with 40 CFR part 60,
appendix F.
(3) The reference test method for
assessing compliance with the limit in
paragraph (i)(1) of this section shall be
a continuous emission monitoring
system operated in conformance with 40
CFR part 60, appendix F. A new 30-day
average shall be computed at the end of
each calendar day in which the boiler
operated, based on the following
procedure: first, sum the total pounds of
NOX emitted from the unit during the
operating day and the previous twentynine operating days, second sum the
total heat input to the unit in MMBTU
during the same period, and third,
divide the total number of pounds of
NOX emitted by the total heat input
during the thirty operating days.
(4) For Boiler 9, also identified as
EU9B03, a limit of 0.27 lb per MMBTU.
(5) The reference test method for
assessing compliance with the limit in
paragraph (i)(4) of this section shall be
a test conducted in accordance with 40
CFR part 60, appendix A, Method 7.
(6) Recordkeeping. The owner/
operator shall maintain the following
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Federal Register / Vol. 77, No. 232 / Monday, December 3, 2012 / Rules and Regulations
records regarding Boiler 8 and Boiler 9
for at least five years:
(i) All CEMS data, including the date,
place, and time of sampling or
measurement; parameters sampled or
measured; and results.
(ii) All stack test results.
(iii) Daily records of fuel usage, heat
input, and data used to determine heat
content.
(iv) Records of quality assurance and
quality control activities for emissions
measuring systems including, but not
limited to, any records required by 40
CFR part 60, appendix F, Procedure 1.
(v) Records of all major maintenance
activities conducted on emission units,
air pollution control equipment, and
CEMS.
(vi) Any other records identified in 40
CFR 60.49b(g) or 40 CFR part 60,
appendix F, Procedure 1.
(7) Reporting. All reports under this
section shall be submitted to the Chief,
Air Enforcement and Compliance
Assurance Branch, U.S. Environmental
Protection Agency, Region 5, Mail Code
AE–17J, 77 W. Jackson Blvd., Chicago,
IL 60604–3590.
(i) Owner/operator of Boiler 8 shall
submit quarterly excess emissions
reports for the limit in paragraph (i)(1)
no later than the 30th day following the
end of each calendar quarter. Excess
emissions means emissions that exceed
the emissions limit specified in
paragraph (i)(1) of this section. The
reports shall include the magnitude,
date(s), and duration of each period of
excess emissions, specific identification
of each period of excess emissions that
occurs during startups, shutdowns, and
malfunctions of the unit, the nature and
cause of any malfunction (if known),
and the corrective action taken or
preventative measures adopted.
(ii) Owner/operator of Boiler 8 shall
submit quarterly CEMS performance
reports, to include dates and duration of
each period during which the CEMS
was inoperative (except for zero and
span adjustments and calibration checks
or when Boiler 8 is not operating),
reason(s) why the CEMS was
inoperative and steps taken to prevent
recurrence, and any CEMS repairs or
adjustments.
(iii) Owner/operator of Boiler 8 shall
also submit results of any CEMS
performance tests required by 40 CFR
part 60, appendix F, procedure 1
(Relative Accuracy Test Audits, Relative
Accuracy Audits, and Cylinder Gas
Audits).
(iv) When no excess emissions have
occurred or the CEMS has not been
inoperative, repaired, or adjusted during
the reporting period, such information
shall be stated in the quarterly reports
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13:39 Nov 30, 2012
Jkt 229001
required by paragraph (i)(7) of this
section.
(v) Owner/operator of Boiler 9 shall
submit reports of any compliance test
measuring NOX emissions from Boiler 9
within 60 days of the last day of the test.
If owner/operator commences operation
of a continuous NOX emission
monitoring system for Boiler 9, owner/
operator shall submit reports for Boiler
9 as specified for Boiler 8 in paragraphs
(i)(7)(i) to (i)(7)(iv) of this section.
[FR Doc. 2012–29014 Filed 11–30–12; 8:45 am]
BILLING CODE 6560–50–P
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Part 52
[EPA–R09–OAR–2011–0492; FRL–9757–1]
Approval and Promulgation of
Implementation Plans; California;
Determinations of Attainment for the
1997 8-Hour Ozone Standard
Environmental Protection
Agency (EPA).
ACTION: Final rule.
AGENCY:
EPA is making a number of
determinations relating to 1997 8-hour
ozone nonattainment areas in California.
First, EPA is determining that six 8-hour
ozone nonattainment areas in California
(Amador and Calaveras Counties, Chico,
Kern County, Mariposa and Tuolumne
Counties, Nevada County, and Sutter
County) (‘‘six CA areas’’) attained the
1997 8-hour ozone national ambient air
quality standard (NAAQS) by their
applicable attainment dates. Second, in
conjunction with its determinations for
Mariposa and Tuolumne Counties and
Nevada County, EPA is granting these
areas one-year attainment date
extensions. Lastly, EPA is determining
that the six CA areas and the Ventura
County 8-hour ozone nonattainment
area in CA have attained and continue
to attain the 1997 8-hour ozone NAAQS
based on the most recent three years of
data. Under the provisions of EPA’s
ozone implementation rule, these
determinations suspend the
requirements to submit revisions to the
state implementation plans (SIP) for
these areas related to attainment of the
1997 8-hour ozone standard for as long
as these areas continue to meet the 1997
8-hour ozone NAAQS.
DATES: Effective Date: This rule is
effective on January 2, 2013.
ADDRESSES: EPA has established a
docket for this action under Docket
Identification No. EPA–R09–OAR–
2011–0492. The index to the docket is
SUMMARY:
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71551
available electronically at
www.regulations.gov and in hard copy
at EPA Region 9, 75 Hawthorne Street,
San Francisco, California. While all
documents in the docket are listed in
the index, some may be publicly
available only at the hard copy location
(e.g., copyrighted material) and some
may not be publicly available at either
location (e.g., confidential business
information). To inspect the hard copy
materials, please schedule an
appointment during normal business
hours with the contact listed in the FOR
FURTHER INFORMATION CONTACT section
below.
John
Ungvarsky, Air Planning Office, AIR–2,
EPA Region IX, 75 Hawthorne Street,
San Francisco, CA 94105–3901,
telephone number (415) 972–3963, or
email ungvarsky.john@epa.gov.
SUPPLEMENTARY INFORMATION:
Throughout this document, wherever
‘‘we’’, ‘‘us’’ or ‘‘our’’ are used, we mean
EPA. We are providing the following
outline to aid in locating information in
this final rule.
FOR FURTHER INFORMATION CONTACT:
Table of Contents
I. What determinations is EPA making?
II. What is the background for these actions?
III. What comments did we receive on the
proposed rule?
IV. What are the effects of these actions?
A. Attainment Date Extensions
B. Determinations of Attainment by Areas’
Applicable Attainment Dates
C. Determinations of Current Attainment
and 40 CFR 51.918
V. EPA’s Final Actions
VI. Statutory and Executive Order Reviews
I. What determinations is EPA making?
EPA is making a number of
determinations with respect to 1997 8hour ozone nonattainment areas in
California. First, pursuant to section
181(b)(2) of the Clean Air Act (CAA),
EPA is determining that the Amador
and Calaveras Counties (Central
Mountain Counties), Chico (Butte
County), Kern County (Eastern Kern),
Mariposa and Tuolumne Counties
(Southern Mountain Counties), Nevada
County (Western Nevada County), and
Sutter County (Sutter Buttes) 8-hour
ozone nonattainment areas in California
(herein referred to as the ‘‘six CA areas’’)
attained the 1997 8-hour ozone NAAQS
by their respective applicable
attainment dates. Second, in connection
with these determinations, EPA is also
granting, pursuant to section 181(a)(5)
and 40 CFR 51.907, applications
submitted by the California Air
Resources Board (CARB) for extensions
to the applicable attainment dates for
the Southern Mountain Counties and
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Agencies
[Federal Register Volume 77, Number 232 (Monday, December 3, 2012)]
[Rules and Regulations]
[Pages 71533-71551]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2012-29014]
=======================================================================
-----------------------------------------------------------------------
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Part 52
[EPA-R05-OAR-2010-0954; FRL-9757-3]
Approval and Promulgation of Air Quality Implementation Plans;
Michigan; Regional Haze State Implementation Plan; Federal
Implementation Plan for Regional Haze
AGENCY: Environmental Protection Agency (EPA).
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: EPA is finalizing action on a State Implementation Plan (SIP)
submittal from the State of Michigan dated November 5, 2010, addressing
regional haze for the first implementation period (ending in 2018).
This action is being taken in accordance with the Clean Air Act and
EPA's rules for states to prevent and remedy future and existing
anthropogenic impairment of visibility in mandatory Class I areas
through a regional haze program. EPA finds that Michigan meets several
regional haze planning requirements, including identification of
affected Class I areas, provision of a monitoring plan, consultation
with other parties, and adoption of a long-term strategy providing for
reasonable progress except to the extent Michigan's plan failed to
require best available retrofit technology (BART). As part of this
action, EPA finds that the State's submittal addressed BART for some
sources but failed to satisfy BART for two sources, namely St. Marys
Cement (SMC) and Escanaba Paper Company (Escanaba Paper). EPA is
promulgating a Federal Implementation Plan (FIP) including nitrogen
oxide (NOX) emission limits for these two sources in
addition to sulfur dioxide (SO2) emission limits for SMC to
satisfy these requirements.
DATES: This final rule is effective on January 2, 2013.
ADDRESSES: EPA has established a docket for this action under Docket ID
No. EPA-R05-OAR-2010-0954. All documents are listed on the
www.regulations.gov Web site. Although listed in the index, some
information is not publicly available, i.e., Confidential Business
Information (CBI) or other information whose disclosure is restricted
by statute. Certain other material, such as copyrighted material, is
not placed on the Internet and will be publicly available only in hard
copy form. Publicly available docket materials are available either
electronically through www.regulations.gov or in hard copy at the
Environmental Protection Agency, Region 5, Air and Radiation Division,
77 West Jackson Boulevard, Chicago, Illinois 60604. This facility is
open from 8:30 a.m. to 4:30 p.m., Monday through Friday, excluding
Federal holidays. We recommend that you telephone Charles Hatten,
Environmental Engineer, at (312) 886-6031 before visiting the Region 5
office.
FOR FURTHER INFORMATION CONTACT: Charles Hatten, Environmental
Engineer, Control Strategies Section, at 312-886-6031,
hatten.charles@epa.gov, regarding all elements of the action, or John
Summerhays, Environmental Scientist, Attainment Planning and
Maintenance Section, at 312-886-6067, summerhays.john@epa.gov,
regarding issues relating to BART. Both contacts may be reached by mail
at Air Programs Branch (AR-18J), Environmental Protection Agency,
Region 5, 77 West Jackson Boulevard, Chicago, Illinois 60604.
SUPPLEMENTARY INFORMATION: This supplementary information section is
arranged as follows:
I. Synopsis of Proposed Rule
II. Public Comments and EPA's Responses
III. What are EPA's final BART determinations?
A. SMC
B. Escanaba Paper
IV. What actions is EPA taking?
V. Statutory and Executive Order Reviews
I. Synopsis of Proposed Rule
Michigan submitted a plan to address regional haze on November 5,
2010. This plan was intended to address the requirements in Clean Air
Act section 169A, as interpreted in EPA's Regional Haze Rule as
codified in Title 40 Code of Federal Regulations (CFR) 51.308. The
Regional Haze Rule was promulgated on July 1, 1999 (64 FR 35713), with
further significant provisions promulgated on July 6, 2005 (70 FR
39104), that provided guidance related to BART.
On August 6, 2012 (77 FR 46912), EPA proposed action on Michigan's
submittal addressing the Regional Haze Rule for the first
implementation period, ending in 2018. That action described the nature
of the regional haze problem and the statutory and regulatory
background for EPA's review of Michigan's regional haze plan. The
action also described at length the regional haze requirements,
including requirements for mandating BART, consultation with other
states in establishing goals representing reasonable further progress
in mitigating anthropogenic visibility impairment, and adoption of
limitations as necessary to implement a long-term strategy for reducing
visibility impairment.
EPA proposed to approve Michigan's identification of five non-
electric generating unit (non-EGU) sources as having sufficient impact
to warrant being subject to emission limits representing BART. The five
non-EGU BART-eligible sources included Lafarge Midwest, Inc.; SMC;
Escanaba Paper (referenced in the proposed rulemaking as NewPage Paper
Company); Smurfit Stone Container Corp.; and Tilden Mining Company.
Michigan made source-specific determinations of BART for these non-
EGU sources. In the August 6, 2012 proposed rulemaking, EPA proposed to
approve Michigan's BART requirements for some of the non-EGUs, based on
a Federal consent decree requiring new controls for SO2 and
NOX emissions for the Lafarge Midwest plant and based on
existing limits at Smurfit Stone. EPA proposed to disapprove Michigan's
plan for BART at SMC's facility in Charlevoix (SMC-Charlevoix) and at
Escanaba Paper's facility in Escanaba. Specifically, EPA proposed to
disapprove the NOX and SO2 BART determination for
the cement kiln and associated equipment at SMC-Charlevoix and the
NOX BART determination for Boiler 8 and 9 at Escanaba Paper.
Further, EPA proposed a FIP to impose BART NOX and
SO2 limits for the cement kiln and associated equipment for
SMC-Charlevoix, and BART NOX limits for Boilers 8 and 9 at
Escanaba Paper. EPA proposed no action regarding Tilden Mining, since
that facility is a taconite plant that is being addressed in a separate
action that also addresses taconite plants in Minnesota.
[[Page 71534]]
II. Public Comments and EPA's Responses
The publication of EPA's proposed rule initiated a 30-day public
comment period that ended on September 5, 2012. During this public
comment period, EPA received comments from the United States National
Park Service (National Park Service), the State of Michigan Department
of Environmental Quality (MDEQ), Lafarge Midwest Inc., Escanaba Paper,
SMC, and Cliffs Natural Resources Inc. (Cliffs).
EPA also offered to hold a public hearing, upon request, to provide
interested parties the opportunity to provide oral comments on the FIP
proposal. As discussed below, one commenter requested a hearing in
order to make comments not relevant to the FIP proposal for SMC-
Charlevoix or Escanaba Paper. EPA denied this request. As no commenter
requested to make oral comments on the proposed FIP, EPA did not hold a
public hearing. Following is a summary of the comments submitted and
EPA's responses.
National Park Service
Comment: National Park Service commented on EPA's proposed actions
regarding BART for electric utilities. National Park Service noted that
on June 7, 2012, EPA disapproved Michigan's regional haze plan (and
several other states' plans) that relied on the Clean Air Interstate
Rule (CAIR) to meet BART for electric utilities, and promulgated FIPs
that relied on the Cross State Air Pollution Rule (CSAPR) to meet BART.
National Park Service also noted the August 21, 2012, decision by the
U.S. Court of Appeals for the District of Columbia to vacate CSAPR and
to leave CAIR temporarily in place. ``Because EPA previously
disapproved the state plans that relied on CAIR to meet BART, it
appears that EPA cannot finalize the proposed approval of BART for
electric utilities in Michigan.'' National Park Service recommended
instead that Michigan evaluate BART for those electric utilities.
Response: The rulemaking EPA is finalizing today does not address
BART for EGUs in Michigan. As noted in our proposed rulemaking,
published on August 6, 2012, EPA had already taken action on BART for
EGUs in Michigan and a number of other states in a separate rulemaking,
published on June 7, 2012 (77 FR 33642). Thus, the comment is not
pertinent to this action.
Comment: National Park Service commented that Michigan's reasonable
progress goals based on the air quality modeling for Seney Wilderness
Area appear to project that visibility on the 20 percent best days will
be poorer in 2018 (7.7 deciviews (dv)) than in the 2000 to 2004
baseline period (7.14 dv).
Response: As discussed in section 5.2 of Michigan's submittal,
best-days visibility in 2018 is projected to be modestly worse than
visibility in 2000 to 2004. Notwithstanding this modeling result, EPA
has several reasons to anticipate that visibility on the best days in
2018 may in fact be better and not worse than baseline best-days
visibility. First, as seen in the most recent air quality data, best-
days visibility in these areas has been improving, for example
improving at Seney from a 2000 to 2004 average of 7.1 deciviews to a
2005 to 2009 average of 6.4 deciviews. (See https://vista.cira.colostate.edu/improve/Publications/Reports/2011/PDF/Appendix_G.pdf, page G-109.) Second, as Michigan noted in its
submittal, the projection that visibility on the best days will worsen
reflects an uncertain estimate of increasing ammonia emissions.
Emissions of the other emitted pollutants important to visibility,
especially SO2 and NOX, have decreased
significantly, and are expected to continue to decline. As Michigan
noted, an alternate plausible assumption that ammonia emissions are not
increasing would be expected to support a finding that visibility on
best-visibility days will improve. Third, recent modeling that EPA has
done in support of CSAPR showed that visibility on best visibility days
at Seney is expected to improve by 2014 even without CAIR or CSAPR.
Fourth, oftentimes the air mass on best visibility days in Northern
Michigan originates in Canada, for which the emission inventories used
in the air quality modeling for the SIP are less reliable. Finally,
Michigan noted some unmodeled emission reductions, such as those from
BART for non-EGUs, that would be expected to lead to better visibility
in 2018 than that shown in its SIP. For these reasons, EPA expects that
Michigan's plan will yield visibility on the best 20 percent of days at
its Class I areas in 2018 that will be either the same as or better
than during the baseline period.
MDEQ
Comment: MDEQ objected to EPA's action proposing a FIP to mandate
BART for SMC in Charlevoix and Escanaba Paper in Escanaba to meet
regional haze visibility goals and simultaneously proposing disapproval
of Michigan's plan for these sources. By doing so, Michigan commented,
EPA is circumventing the process laid out in the Clean Air Act by not
giving the State the opportunity to correct deficiencies in Michigan's
BART SIP revision. Michigan references the August 12, 2012, opinion of
the U.S. Court of Appeals for the D.C. Circuit in EME Homer City
Generation, L.P. v. EPA (addressing CSAPR), an opinion that, in
Michigan's view, concluded that a FIP-first process is not in
accordance with the Clean Air Act.
Response: EPA disagrees with this comment. Rather than
circumventing the Clean Air Act, EPA is in fact complying with the
Clean Air Act's requirements. Under section 110(c)(1) of the Clean Air
Act, EPA must promulgate a FIP within 2 years of a finding of failure
to submit a required SIP submittal. This requirement for FIP
promulgation was triggered by a finding published on January 15, 2009
(74 FR 2392), that Michigan and other states had failed to submit the
required regional haze SIP. Michigan submitted its regional haze plan
on November 5, 2010. EPA informed Michigan on multiple occasions that
it did not expect to be able to approve the State's BART determinations
for at least SMC and Escanaba Paper. Since Michigan did not submit a
SIP with BART limits that EPA could approve as consistent with the
Clean Air Act, EPA is obligated to promulgate FIP limits meeting BART
requirements.
This situation is different from the situation addressed by the
court in the EME Homer City Generation opinion. In the EME Homer City
Generation litigation, a key concern raised by the court was whether
EPA had provided states suitable guidance on the pertinent requirement
and thus whether the states had a meaningful opportunity to meet the
requirement. In this case, EPA promulgated regulations defining the
criteria for meeting the BART requirement in 2005, and so there can be
no question that Michigan had adequate opportunity to meet the BART
requirements, both in its initial submittal and after EPA expressed
concern that Michigan's submittal appeared inadequate. Today's action
is more than two years later than the State's submittal, so EPA did not
apply a ``FIP-first process.'' The circumstances are very different and
therefore EPA does not agree that the EME Homer City Generation opinion
is relevant to EPA's proposed rule on August 6, 2012. However, EPA
would welcome Michigan's submittal of a SIP to replace the FIP and will
work with the State to approve expeditiously a SIP that suitably
replaces the requirements EPA is promulgating today.
[[Page 71535]]
Lafarge Midwest Inc.
Comment: Steve Kohl (Partner Warner Norcross & Judd LLP, Bodman
Attorney & Associates) commented on behalf of his client, Lafarge
Midwest Inc., that there was a typographic error in EPA's proposed
approval of MDEQ's BART determination that compliance with the
currently applicable Portland Cement--Maximum Achievable Control
Technology (MACT) emission standard satisfies BART requirements for
particulate matter (PM). EPA's proposal, as published, erroneously
cites an emission standard of 0.030 pounds (lb) per ton of dry feed.
The correct Portland Cement MACT emission standard is 0.30 lb per ton
of dry feed.
Response: EPA acknowledges the typographic error and agrees that
the Portland Cement MACT PM emission standard is 0.30 lb per ton of dry
feed.
Escanaba Paper
EPA received a set of comments from Escanaba Paper addressing
features of the proposed FIP for the Number 8 and Number 9 Boilers at
the company's Escanaba facility.
Comment: Escanaba Paper commented that on page 46922 of the
preamble and all instances thereafter, all references to NewPage Paper
should be corrected and revised to reflect the correct legal entity--
Escanaba Paper Company (EPC). The Escanaba Paper Company is the correct
legal entity and is consistent with how the mill is identified in
various business and Michigan regulatory programs (e.g., the Title V
permit is issued to the Escanaba Paper Company).
Response: Per the company's request, EPA has revised all references
to identify the company that owns the pertinent facility as Escanaba
Paper Company (or, as shorthand in this preamble, Escanaba Paper).
Comment: Page 46922 of the preamble makes mention of the costs
associated with controlling emissions on the Number 8 and Number 9
Boilers at Escanaba Paper. Escanaba Paper noted that supplemental and
updated information concerning control equipment costs were submitted
to both MDEQ and EPA Region 5. Escanaba Paper believes that the
supplemental and updated information confirm the conclusion that the
addition of control equipment is unwarranted.
Response: EPA notes the supplemental information, which supports
EPA's proposed action, which proposed limits that EPA believes can be
met without additional control beyond control Escanaba Paper has
already installed.
Comment: On page 46924 of the preamble, EPA stated that low
NOX burners would achieve 40 percent reduction of emissions
on the Number 8 Boiler and then uses this control efficiency to
calculate cost effectiveness. Escanaba Paper noted that conversations
with low NOX burner vendors did not confirm that an annual
40 percent control efficiency is achievable, thus the cost
effectiveness referenced by EPA could be higher.
Response: EPA used estimates of costs and benefits of control to
conclude that emission control relative to baseline emissions would be
cost effective. Escanaba Paper has implemented controls similar to
those that EPA judged to be cost effective, which, in absence of a
limit requiring these controls, suggests that Escanaba Paper also finds
these controls to be cost effective. Escanaba Paper does not suggest
specific alternate cost effectiveness assumptions. EPA believes that
low NOX burners can achieve 40 percent control, supporting
EPA's cost effectiveness evaluation, but EPA could assume lesser
control efficiency and higher costs per ton for a low NOX
burner and would still find the limits it proposed to be cost
effective.
Comment: On pages 46924 and 46925 of the preamble, EPA Region 5
stated that Escanaba Paper installed a flue gas recirculation system on
the Number 8 Boiler to meet MDEQ ozone season NOX limits.
Escanaba Paper noted that it can currently meet the ozone season
NOX emission limits with or without operation of the flue
gas recirculation system on the Number 8 Boiler.
Response: EPA noted that Escanaba Paper had installed a flue gas
recirculation system to point out that it gives the company an
additional option for meeting the limit that EPA is promulgating for
this boiler.
Comment: Escanaba Paper noted that EPA references a ``worst-case''
annual NOX emission rate of 1,300 tons per year for the
Number 8 Boiler. This annualized rate appears to be extrapolated by EPA
and is unrepresentative of annual actual emissions. Escanaba Paper
cannot verify the basis for this annualized NOX emission
rate but notes that current 2011 NOX emissions of 33 tons
are more than 1,200 tons less than those referenced by EPA.
EPA guidance for conducting the BART visibility modeling is to use
a worst-case, short-term emission rate (i.e., a 24-hour emission rate)
for BART applicability determinations but to use annual actual
emissions for assessing cost effectiveness. It is inappropriate to
interchange these emission rates in these analyses. Further, Escanaba
Paper believes that if current, worst-case short-term visibility
impairing pollutant emission rates for all of the BART emission units
at the mill were evaluated in a visibility modeling analysis, there
would be no days that exceed a 0.5 dv level.
Response: EPA agrees that the annualizing of a short-term worst
case emission rate does not necessarily yield a realistic estimate of
emissions for the facility being addressed here. While EPA is not
speculating on the number of days that would exceed 0.5 dv impact at
current worst case emission rates, EPA believes that the uncontrolled
emissions are sufficiently high and the cost of controls sufficiently
reasonable to warrant a determination that controls such as those that
Escanaba Paper has added represent BART.
Comment: EPA proposed to limit emissions from the Number 8 Boiler
according to a weighted average of fuel specific emission limits, as
discussed on page 46925 of the preamble. In lieu of these limits,
Escanaba Paper believes that a single emission limit is preferable.
Escanaba Paper proposed a NOX emission limit of 0.35 lb of
NOX per million British Thermal Units (MMBtu). To support
this NOX emission limit for the Number 8 Boiler, Escanaba
Paper noted the following:
--The 0.35 lb NOX/MMBtu limit is more restrictive than the
0.50 lbs NOX/MMBtu limit proposed for fuel oil,
--The 0.35 lb NOX/MMBtu limit will limit Escanaba Paper's
use of fuel oil, which has higher SO2 and NOX
emissions than natural gas,
--A single emission limit decreases Escanaba Paper's recordkeeping
requirements and improves the efficiency of Escanaba Paper's monitoring
and reporting, and
--The 0.35 lb NOX/MMBtu emission limit is consistent with
EPA's approach to determining an emission limit based on continuous
emission monitoring system (CEMS) data. As with the EPA approach used
to establish a NOX emission factor for the SMC kiln, the
Escanaba Paper CEMS data show that for non-idling periods, a 0.35 lb
NOX/MMBtu emission factor is equivalent to the 95th
percentile 30-day average CEMS value with a 5 percent compliance
margin.
Response: As recommended by Escanaba Paper, EPA is promulgating a
fixed limit of 0.35 lb of NOX per MMBTU, in lieu of the
proposed limit based on separate values for oil firing and gas firing
(0.26 lb/MMBTU for gas firing and 0.50 lb/MMBTU for oil firing)
[[Page 71536]]
and calculated as an average weighted according to the heat input for
each fuel. While this limit is less restrictive when the company is
firing only gas, the limit is more restrictive when the company is
firing substantial quantities of oil. Since oil firing tends to result
in higher emissions, a fixed limit will provide incentive for the
company to fire more natural gas and less oil. Finally, since this
limit simply mandates control that is already being implemented, and
there is no indication in the record that Escanaba Paper has any
incentive to reduce the effectiveness of the existing controls system,
EPA believes that the nature of the limit and its precise level in
practice will not have a significant effect on actual emissions.
Comment: On page 46925 of the preamble at footnote 2, EPA provided
an assessment of NOX emission factors for the Number 8
Boiler for the 2008/2009 and 2010/2011 periods. Escanaba Paper was
unable to reproduce the 2008/2009 value cited by EPA.
Response: In this footnote, EPA first cited 30-day average emission
factors for 2010 and 2011, and then comments that ``Operation in 2008
and 2009, during which the boiler was often oil-fired, yielded emission
factors up to about 0.45 [lb]/MMBTU.'' As implied, this comment speaks
to 30-day average emissions, and indeed the five highest average
emission rates during 2008 and 2009 over 30 consecutive calendar days
ranged from 0.44 to 0.48 lb/MMBTU. However, since Boiler Number 8 is
operated to some degree as a backup to a larger (non-BART) boiler at
the facility, it operates somewhat sporadically, so that 30 consecutive
calendar days can include a substantial number of non-operating days.
Therefore, EPA is expressing the limit in terms of 30 consecutive
operating days. Using this method of calculating 30-day averages, the
highest value in 2008 to 2009 was 0.36 lb/MMBTU.
Comment: Escanaba Paper commented, ``The extrapolation of
visibility impacts is not linear. It is not possible to determine what
visibility impacts associated with the NOX emissions from
the Number 9 Boiler would have occurred from improved combustion
monitoring. Escanaba Paper also noted that emissions reported in 2002
and 2004 were likely overstated. Escanaba Paper updated the
NOX emission factor for the Number 9 Boiler in 2005 from the
previous factors developed in 1992 and 1995.''
Response: While deciviews are a logarithmic scale, a linear
approximation is an appropriate means of estimating the impact of
modest emission changes. In the analysis for this final rule, EPA has
used the updated emissions information for the Number 9 Boiler.
Comment: Contrary to the language in the preamble, Escanaba Paper
does not believe that the NOX limits proposed at 40 CFR
52.1183(i)(4) ``mandate the continued operation of the overfire air
system that the company has installed on Boiler 9.'' Escanaba Paper
wanted to confirm that there is no applicable requirement being imposed
that tracks the operational status of the overfire air system on the
Number 9 Boiler.
Response: EPA confirms that no requirement is being imposed that
directly mandates or tracks operation of the overfire air system on the
Number 9 Boiler. Consistent with EPA's BART guidelines, EPA is setting
an emission limit which requires emission control but is not mandating
any particular means of meeting this limit. The statement in the
preamble merely reflected EPA's expectation that the practical effect
of setting the emission limit would be that Escanaba Paper would have
to continue operating its overfire air system.
Comment: Escanaba Paper requested clarification as to whether the
requirements of 40 CFR 52.1183(i) should apply no later than five years
after EPA approves the FIP per the compliance schedule contained in of
40 CFR part 51 Appendix Y or ``upon the effective date of the
rulemaking promulgating these limits.'' (See page 46925 of the preamble
of the proposed rule.)
Response: The Clean Air Act requires sources to meet BART limits as
expeditiously as practicable. Escanaba Paper does not need to install
any control devices to achieve the BART limit established in our FIP,
and so EPA believes Escanaba Paper can meet the BART limits
immediately. Therefore, ``expeditiously as practicable'' means
immediate compliance for Escanaba Paper. Thus, the codification of
these limits provides no delayed compliance date, and therefore the
limits apply as soon as this final rule becomes effective.
Comment: The reference to 40 CFR part 60 appendix B, performance
specification 2, at 40 CFR 52.1183(i)(2) is not necessary. Escanaba
Paper has already conducted the initial start-up of the NOX
CEMS on the Number 8 Boiler and thus the reference to performance
specification 2 is not appropriate. In fact, performance specification
2 states that it is not for evaluating CEMS performance over a long
period as seems to be the intention of this requirement. Escanaba Paper
requests clarification or elimination of this specific requirement.
Response: EPA agrees with Escanaba Paper's comment and in the final
FIP is not requiring compliance with performance specification 2.
Comment: The reference to 40 CFR part 60 appendix B performance
specification 2 at 40 CFR 52.1183(i)(3) should be replaced with a
reference to 40 CFR part 60 appendix F. Escanaba Paper requests
clarification or modification of this specific requirement.
Response: EPA agrees with Escanaba Paper's comment. Requirements
for ongoing quality assurance of continuous emission monitors are
specified in 40 CFR part 60 appendix F, not in 40 CFR part 60 appendix
B performance specification 2. EPA is promulgating 40 CFR 52.1183(i)(3)
with the recommended modification.
Comment: Escanaba Paper requests that the procedures outlined in 40
CFR part 60 appendix F be used to determine the 30-day rolling average.
The use of appendix F would also be consistent with the guidance
contained in 40 CFR part 51 appendix Y.
Response: 40 CFR part 60 appendix F addresses quality assurance
procedures, not procedures for 30-day averaging. Nevertheless,
consistent with the apparent intent of this comment, and consistent
with the guidance in 40 CFR part 51 appendix Y, EPA is setting the
limit for the Number 8 Boiler based on the average of emissions for 30
consecutive boiler operating days, where a day is defined as a boiler
operating day if fuel is combusted at any time during the 24-hour
period.
Comment: Escanaba Paper requested that the phrasing ``Compliance
stack test results'' be used to replace 40 CFR 52.1183(i)(6)(ii), which
as proposed read ``All stack test results.'' In a separate comment,
Escanaba Paper requested that the word ``compliance'' be inserted after
``shall submit reports of any'' at 40 CFR 52.1183(i)(6)(v).
Response: The first of these comments requests that Escanaba Paper
only be required to keep records of emission tests mandated by EPA or
the State for purposes of compliance assessment, and that Escanaba
Paper not be required to keep records of tests conducted for the
company's own purposes. The second of these comments requests that the
company not be required to report the results of such tests to EPA.
Consistent with its general practice, EPA in this final rule is
requiring the company to keep records of such tests but is not
requiring the company to report the results of such tests. If a
subsequent compliance test, requested by the State or EPA, shows
noncompliance, the retained record of the nonmandated test
[[Page 71537]]
would provide useful information, for example regarding the duration of
noncompliance. (If a subsequent test shows compliance, the State and
EPA would have little reason to inquire about nonmandated stack tests.)
On the other hand, in the interests of encouraging Escanaba Paper to
assess its compliance status whenever it has concerns about its
emission rate, the final FIP does not require the company routinely to
report results of emission tests that neither the State nor EPA
requested, again consistent with its general practice. Thus, EPA has
made the requested modification to 40 CFR 52.1183(i)(7)(v), but has not
modified 40 CFR 52.1183(i)(6)(ii).
Comment: Escanaba Paper requested that the phrase ``or when Boiler
8 is not operating'' be inserted after ``except for zero and span
adjustments and calibration check''. As the applicable requirement is
currently written, if the CEMS is not operated because the Boiler
Number 8 is not operating, a quarterly report must document this
situation.
Response: This final rule reflects the requested modification. EPA
does not intend to require Escanaba Paper to document non-operation of
its CEMS for times when its boiler is not operating.
SMC
Cortney Schmidt, environmental manager at SMC-Charlevoix, submitted
comments on the proposed rulemaking on September 4, 2012. These
comments elaborated on comments in a separate letter that Mr. Schmidt
sent on August 2, 2012. Mr. Schmidt further sent a letter on August 8,
2012, responding to questions from EPA.\1\
---------------------------------------------------------------------------
\1\ EPA has had a number of meetings and discussions with SMC
since proposing action on Michigan's regional haze plan and the FIP
imposing BART limits on SMC and Escanaba Paper. On November 12,
2012, SMC electronically submitted additional comments in which it
asserts that the Charlevoix plant is not BART-eligible because
construction that took place at the plant in 1979 constituted a
``reconstruction'' for BART applicability purposes. This issue was
not raised in Michigan's SIP submittal or in SMC's previous written
comments. Nevertheless, EPA will carefully review the new comments
and take any action warranted. However, because it did not receive
the comments until it was in the last stages of preparing this final
action, well after the close of the comment period, EPA could not
consider the comments in taking this action.
---------------------------------------------------------------------------
Comment: SMC found it unfortunate that EPA did not communicate
directly with SMC much earlier in the process, because ``surprising SMC
at the last minute'' foreclosed opportunities for ``more deliberate,
collaborative action.''
Response: EPA submitted comments to Michigan on June 23, 2010,
stating, ``We disagree with MDEQ's assessment that a selective non-
catalytic reduction system is technically infeasible and not cost-
effective.'' EPA provided more detailed comments, including an
assessment of the cost-effectiveness of a selective noncatalytic
reduction system (SNCR), to Michigan by email on December 8, 2011. At
EPA's request, Michigan forwarded these emailed comments to SMC.
Finally, EPA sent comments to Michigan on May 24, 2012, and emailed a
copy of the comment letter directly to SMC. Thus, EPA has ensured that
SMC was aware of EPA's position and had opportunities to engage in
discussions regarding the proposed BART determination for SMC-
Charlevoix.
Comment: SMC quoted from three Federal circuit court opinions that,
in SMC's view, demonstrate that EPA's proposal to disapprove ``the
portion of Michigan's SIP related to BART requirements for [SMC-
Charlevoix],'' and ``to substitute EPA's own limits in their place, is
impermissible under the Clean Air Act.'' Specifically, SMC asserted
that the U.S. Court of Appeals for the D.C. Circuit in EME Homer City
Generation, LP v. EPA, No. 11-1302 (D.C. Cir. August 21, 2012) and the
U.S. Court of Appeals for the Fifth Circuit in Luminant Generation Co.
v. EPA, 675 F.3d 917 (5th Cir. 2012) and Texas v. EPA, No. 10-60614
(5th Cir. August 13, 2012) held that if a state plan meets the
standards required by the Clean Air Act, EPA cannot force the states to
adopt specific control measures.
Response: These decisions address rulemakings that are unrelated to
regional haze and circumstances that do not invoke the same
relationship between state and federal action. Moreover, these courts
acknowledge that EPA has a valid role in assessing whether a state
submittal is compliant with the Clean Air Act. EPA proposed to find
that Michigan's submittal was not compliant with the Clean Air Act,
insofar (in part) as Michigan failed to require BART for SMC-
Charlevoix. SMC appears to be arguing that EPA may not disapprove a
submittal that meets Clean Air Act requirements to force the State to
adopt an alternative measure that EPA prefers, but EPA is not taking
such an action here. Nor is EPA using the SIP process to force Michigan
to adopt any particular control measure. Instead, EPA is simply
fulfilling its responsibility to evaluate the State's submittal and, in
the absence of a state submittal meeting applicable requirements,
promulgating federal limits to meet these requirements.
Comment: SMC noted EPA's finding that Michigan's SIP ``includes a
reasonable set of measures that provide its appropriate share of
reductions toward achieving reasonable progress goals.'' (See 77 FR
46919.) SMC concluded that, because the emissions limits proposed by
Michigan allow the State to meet the reasonable progress goals for
improving visibility, ``EPA cannot * * * require emissions limits for
SMC which would go beyond allowing the State to meet those progress
goals.'' SMC stated that the BART requirements are included within the
set of emission limits that EPA may require only as ``necessary to make
reasonable progress.''
Response: Clean Air Act section 169A(b)(2) provides that the
measures that are necessary to provide for reasonable progress
necessarily include measures representing BART. The fact that EPA
codified BART requirements separately from the requirements for
reasonable progress (in 40 CFR 51.308(e) versus 40 CFR 51.308(d))
supports an interpretation that BART requirements must be satisfied
irrespective of whether reasonable progress goals are being met.
Another possible reading of section 169A(b)(2) is that a plan that
lacks BART measures by definition fails to include all the measures
that this section mandates be part of the plan for achieving reasonable
progress. That is, under this interpretation, BART is necessarily a
reasonable measure, and a plan, such as Michigan's, that fails to
require BART cannot be considered to provide for reasonable progress.
In response to this comment, EPA is clarifying that, insofar as
Michigan's plan fails to require BART on at least two facilities,
Michigan's plan fails to include all reasonable measures. To that
extent, Michigan's plan may be considered to fail to provide for
reasonable progress, but EPA believes that the plan, in combination
with the FIP (in conjunction with BART limits for Tilden Mining, being
addressed separately), meets reasonable progress requirements.
Comment: SMC cited six factors listed in the definition of BART at
40 CFR 51.301 that are to be taken into consideration in determining
BART. With respect to the first factor, the technology available, SMC
believes that ``EPA did not properly evaluate the capabilities of
technology available for NOX control at Charlevoix.'' SMC
provided a review of the history of the SMC-Charlevoix kiln system
design, including conversion in the late 1970s to a preheater/
precalciner design and installation of an indirect firing system.
Response: EPA has considered the design of the SMC-Charlevoix kiln
system in evaluating BART for this facility, as discussed more fully
below.
[[Page 71538]]
Comment: SMC maintained that ``the normal variability of
NOX formation in cement kilns justifies the 6.5 pounds per
ton NOX emission limit contained in Michigan's SIP.'' SMC
provided a graph of emissions data for 2006 to 2008, and states that
the ``average of [these] data is 4.56 pounds per ton, but there is a
significant standard deviation of 0.64 pounds per ton, leading to a
99.7 [percent] confidence number of 6.47 pounds per ton.''
Response: EPA recognizes the variability in NOX
formation at SMC-Charlevoix. EPA addressed this variability in its
proposal in part by proposing a limit in the form of a 30-day average.
Further discussion of the appropriate limit in the context of this
variability is provided below.
The statistic SMC cites as being the 99.7th percentile (the value
three standard deviations above the mean) is in fact an even higher
percentile, specifically the 99.87th percentile. Although EPA is basing
its limits on the 95th percentile baseline emissions, this error is
worth noting because EPA is avoiding the same error in estimating the
95th percentile baseline emissions. This error presumably reflects
confusion between two statistical values, one being the percent of
values within three standard deviations both above and below the mean,
and the other being the percent of values between zero and a value that
is three standard deviations above the mean. The latter statistic is
the appropriate statistic in finding percentiles, since a given
percentile is the value that exceeds that percentage of the entire
distribution, including values down to zero, not just the portion of
the distribution down to another value for example three standard
deviations below the mean. In a normal distribution, 49.87 percent of
values are between the mean and three standard deviations above the
mean, and the same 49.87 percent of values are between three standard
deviations below the mean and the mean, for a total of 99.74 percent of
values within three standard deviations of the mean. In contrast, in
determining percentile values, one must sum the 49.87 percent of values
that are below three standard deviations above the mean but above the
mean together with the full 50 percent of values that are below the
mean. Thus, the value three standard deviations above the mean in a
normal distribution is the 99.87th percentile value, not the 99.74th
percentile value. For similar reasons, EPA is estimating 95th
percentile baseline emissions as the value 1.645 standard deviations
above the mean, rather than the value 1.96 standard deviations above
the mean that SMC's approach would suggest.
Comment: SMC commented that it ``has put in place more modern
technology than its competitors, such as Lafarge's Alpena plant.''
Elsewhere, SMC cited other plants with higher emission limits which, it
claims have ``not been upgraded to the same degree as the Charlevoix
plant,'' and noted that ``SMC already outperforms those [limits] with
the improvements it already has put in place.''
Response: With the consideration of source-specific factors, as
required in determining BART at each facility, dissimilarities among
facilities can yield dissimilarities in control requirements. Lafarge's
Alpena facility has long wet kilns, a different design with inherently
more NOX emissions than SMC-Charlevoix's preheater/pre-
calciner kiln. In fact, BART at Lafarge requires similarly effective
SNCR there as at SMC-Charlevoix, and BART at Lafarge requires sulfur
emission control that is not required at SMC-Charlevoix.
Comment: SMC asserted that ``EPA will expect compliance with its
emission limit every day, not just `on average' over several years.
Therefore, EPA also was incorrect when it derived its proposed
NOX emission limit of 2.3 [lb per ton] for the Charlevoix
plant by applying a presumed 50 percent reduction against the plant's
4.56 [lb per ton] average, which was achieved over several years. * * *
An `average' value means that half of the actual performance is greater
than that average. Therefore, any proposed reduction should not be
applied to an average performance over several years, but instead must
take into consideration the normal standard deviation from that
average. This is the same rationale that was recently used by EPA in
its agreement with Holcim's Montana Plant. Consequently, in this
instance, if there was to be any reduction, it must be applied against
the 6.5 [lb per ton] value which represents the 99.7 percent confidence
value of SMC's actual performance.''
Response: SMC is noting the variability in emissions at SMC-
Charlevoix, observing that a several year period will include many
occasions with baseline emissions that are above average, and
commenting that any emission limit should be based on those elevated
baseline emission conditions. EPA addressed this concern in its
proposed rulemaking. EPA proposed a limit that would require an average
control of approximately 50 percent. In addition to defining the limit
as a 30-day rolling average, EPA's notice of proposed rulemaking
describes an examination of the variability of emissions at SMC-
Charlevoix and the feasibility of achieving the proposed limit even
during periods with greater emissions formation. The proposed
rulemaking states, ``According to 2006 to 2008 data from the facility,
[the proposed limit] would require slightly under 60 percent control
from St. Marys Cement's 95th percentile 30-day average emission rate,
which the evidence from tests at St. Marys Cement's facility in Dixon,
Illinois (SMC-Dixon) indicates is readily achievable, particularly
since a limit of 2.30 lb per ton of clinker would only occasionally
require this level of control.'' 77 FR 46924. Conversely, at the 5th
percentile of the 30-day average emission rates, or 3.5 lb per ton, the
proposed limit would require only about 35 percent control. In this
sense, EPA proposed a limit that would sometimes require about 60
percent control, sometimes require only about 35 percent control, and
on average require slightly less than 50 percent control.
Thus, EPA considered the variability of baseline emissions but also
considered the variability of control effectiveness in determining its
proposed emission limit. Nevertheless, as discussed below, EPA is
modifying its view of achievable control efficiencies and is modifying
its approach for determining appropriate limits accordingly.
Comment: ``Although better performing than other old plants, unique
Charlevoix design features increase NOX formation compared
to the most modern kiln designs.'' SMC discussed the ratio of the kiln
length to kiln diameter at SMC-Charlevoix, as well as the need to
operate the kiln in an oxidizing atmosphere to minimize the likelihood
of formation and buildup of calcium sulfate. SMC concluded that these
factors raise the amount of energy needed to produce a kilogram of
clinker from about 800 kilocalories to about 930 kilocalories, which
raises expected NOX emissions per ton of clinker.
Response: Average NOX emissions at SMC-Charlevoix are
about 4.5 lb per ton of clinker. According to the Compilation of Air
Pollution Emission Factors (AP-42), average emissions for a
representative cement plant of the design of SMC-Charlevoix, i.e., a
preheater/precalciner kiln, is 4.2 lb per ton of clinker. Thus, SMC-
Charlevoix has very typical NOX emissions for a facility of
its type.
While it may be true that NOX emissions at SMC-
Charlevoix are slightly higher than those at newer plants, EPA is also
setting a higher limit for SMC-Charlevoix than we have set for
[[Page 71539]]
new cement plants. The new source performance standards for cement
plants require NOX emission rates not to exceed 1.5 lb per
ton of clinker. Were EPA to require similar rates for SMC-Charlevoix,
but allow for the 16 percent increase in heat input noted in the
comment, EPA would be imposing an emission limit of 1.74 lb per ton of
clinker, rather than the 30-day average limit of 2.8 lb per ton of
clinker finalized in this rule.
Comment: ``EPA's conclusion that SNCR will allow a 50 percent
reduction in NOX emissions from the Charlevoix plant is
incorrect because the plant's design is incompatible with effective
SNCR use.'' SMC argued that the achievement of emission rates as low as
2.3 lb per ton requires kiln design features ``(e.g., proper kiln
length to diameter dimensions and increased calciner retention time)''
that are not present at SMC-Charlevoix. SMC provided a figure
identifying temperatures and residence times at various locations
within the kiln system, and concludes that ``nowhere in the kiln riser
or flash calciner regions of the system does the plant reach the
optimum temperature profile to support an effective SNCR reaction.''
SMC also found that the ``residence time at Charlevoix is not adequate
for use of SNCR.'' SMC provided a graph entitled ``SNCR Efficiency
based on Residence Time (Lab Trial).'' SMC stated that at SMC-
Charlevoix, ``there is only a 0.11 second retention time between the
reagent injection point and the time the system reaches the low end of
efficiency point for the SNCR reaction.'' SMC further quotes EPA and
other work suggesting that ``larger plants had lower efficiencies than
smaller sized plants.''
SMC stated, ``Actual test results demonstrate that SNCR will have
only limited success in NOX control at Charlevoix.'' SMC
presented results of trial urea injections conducted in 2005 to test
the NOX reductions that an SNCR system might be expected to
achieve. SMC described these tests as demonstrating that urea injection
achieved less NOX reduction than expected. SMC provided
results in a table that gives average NOX reduction
percentages for four sets of tests, each conducted with urea injection
at a different location in the kiln system and with a different urea
injection rate. The table also gives urea injection rate in terms of
the normalized stoichiometric ratio (NSR).\2\ ``In one test run, [with
an NSR equal to 1.07], the reduction was 36.8 percent. * * * However,
that was coupled with a significant amount of ammonia slip, based on
the theoretical calculations from the NOX present. The time
frames for this trial were short, roughly several 10 minute runs to
consolidate the average, and thus SMC is not confident that these
reductions are sustainable.'' SMC provided a photograph that it
considers to document excess ammonia (ammonia slip) appearing as a
visible detached plume occurring at SMC-Charlevoix.
---------------------------------------------------------------------------
\2\ Normalized stoichiometric ratio expresses the ratio of the
number of moles of ammonia equivalent to the pre-control number of
moles of NOX. Each molecule of urea yields the equivalent
of two molecules of ammonia. Thus, for example, if 0.6 moles of urea
(yielding 1.2 moles of ammonia) are injected per mole of
NOX, NSR = 1.2.
---------------------------------------------------------------------------
SMC provided a report from DeNOX Technologies describing
the urea trials. SMC quoted from this report: ``Typically,
NOX reduction at a NSR of 1.0 is 40-60 percent; Charlevoix
demonstrated 25-30 percent.'' In addition, SMC stated,
``DeNOX's owner noted * * * that he had seen SNCR
effectively solve NOX issues in multiple cement plants.
However, he commented to SMC that he was amazed that SNCR is not as
efficient in SMC's system, and he believed it must be because of
Charlevoix's calciner design.''
Response: EPA believes that the tests of SNCR at SMC-Charlevoix do
not demonstrate that SNCR would be ineffective in reducing emissions,
and in particular do not demonstrate that SMC could not meet the
emission limits established in this final action. EPA notes that the
tests SMC described were performed with urea rather than with ammonia,
which is both more commonly used for this application and significantly
more effective.
SMC-Charlevoix's test results were the subject of ``SNCR emission
control,'' published in the August 2006 edition of the journal
International Cement Review (the Horton article).\3\ The article
presents NOX reductions resulting from urea injection at
``Plant B,'' which are the results found at SMC-Charlevoix. The article
also includes contrasting results from testing at ``Plant A,'' a plant
with the same type of design as SMC-Charlevoix, demonstrating that
NOX reductions of more than 50 percent could be achieved
with ammonia injection at an NSR as low as 0.56 (i.e., the injection of
only 0.56 moles of ammonia per mole of NOX). The article
includes a graph showing that use of ammonia achieves higher
NOX reductions than urea and has maximum efficiency at lower
temperatures than urea. EPA views the 50 percent reduction at Plant A
as more representative of the level of emission reduction that a
properly designed and operated SNCR at SMC-Charlevoix could achieve. In
fact, at the temperatures at SMC-Charlevoix cited by SMC, use of
ammonia is expected to provide at least 40 percent more, and possibly
greater than twice as much, NOX reduction as is expected
from use of urea. Thus, while SMC's concerns may apply to SNCR using
urea, EPA believes that SMC can address these concerns by using
ammonia.
---------------------------------------------------------------------------
\3\ Joe Horton, Suwannee American Cement/Votorantim Cimentos
North America, Al Linero, Florida Department of Environmental
Protection, and F. MacGregor Miller, Cement Etc., Inc, ``SNCR
Emission Control,'' International Cement Review, August 2006.
---------------------------------------------------------------------------
EPA also believes that the DeNOX Technologies report
cited by SMC demonstrates that SMC-Charlevoix can achieve significant
NOX emission reductions even using urea. Table 1 presents
relevant information derived from the DeNOX Technologies
report. During these trials, urea was injected at three locations: (1)
After the kiln but before the tertiary air inlet, (2) in a duct after
the tertiary air but before the precalciner, and (3) after the first
stage of the preheater that is after the precalciner. In Table 1, the
reduction per mole of reagent (ammonia equivalent) is computed by
dividing the NOX reduction percentage by the NSR.
Table 1--NOX Emission Reductions at SMC-Charlevoix From Injection of Urea
----------------------------------------------------------------------------------------------------------------
Reduction per
Location Reagent rate NSR NOX reduction mole reagent
(gph) (percent) (percent)
----------------------------------------------------------------------------------------------------------------
Before Tertiary Air............................ 145 0.38 15.8 41.6
Before Tertiary Air............................ 314.3 1.07 36.8 34.4
After Tertiary Air............................. 282 0.72 28.9 40.1
After pre-calciner............................. 180.5 0.54 21.4 39.6
----------------------------------------------------------------------------------------------------------------
[[Page 71540]]
These results suggest the relationship between the quantity of
reagent and the NOX reduction. Notably, as increasing
amounts of urea are injected, the resulting NOX reductions
increase correspondingly. Examined in terms of NOX reduction
per mole of ammonia equivalent injected, while some loss of efficiency
is expected, the efficiency of urea utilization even at the highest
urea injection rate is similar to the efficiency of urea utilization at
the lowest urea injection rate. These results also suggest that the
control efficiency is similar across several urea injection locations.
EPA believes that these tests demonstrate that SNCR at SMC-
Charlevoix as it is currently configured can readily achieve at least
30 to 37 percent NOX reduction. As discussed above, EPA
believes that use of ammonia would provide significantly greater
control than was found in the tests at SMC-Charlevoix using urea. The
tests, being short tests, by definition did not test the sustainability
of control, but SMC provides no evidence that these short-term results
could not also be achieved over longer periods. In addition to the
change in reagent, SMC has a range of options for optimizing SNCR
effectiveness and addressing the potential operational issues arising
from SNCR use. These include: Use of facility design modifications that
either reduce NOX emissions directly or facilitate use of
SNCR or both; use of reagent injection both before and after the
calciner; use of lime injection; adjustment of air flows; and other
changes in operating characteristics. SMC in its written comments and
in discussion during meetings with EPA did not address the option of
using ammonia, either to dispute the feasibility of its use or to
provide evidence regarding its effectiveness at SMC-Charlevoix. Since
the tests at SMC-Charlevoix used urea and are not indicative of the
NOX reduction that can be achieved using ammonia, the most
pertinent evidence regarding potential effectiveness of SNCR using
ammonia is the results of tests at SMC-Dixon, corroborated by results
of tests at ``Plant A'' in the Horton paper and elsewhere. This
evidence indicates that the 50 percent NOX emission
reduction required at other cement plants is also achievable at SMC-
Charlevoix.
The issues raised in SMC's comments suggest that SMC may need more
than three years to explore the various alternatives for reducing
NOX emissions at SMC-Charlevoix. Therefore, EPA is
promulgating a compliance deadline for SMC that is extended by one year
from the compliance deadline that EPA proposed, requiring compliance
within approximately four years from the date of this rulemaking.
In response to this comment, EPA also reevaluated the appropriate
NOX limits. While EPA proposed a limit based on 50 percent
control on average, effectively requiring 60 percent control when
emission rates are at the 95th percentile level, EPA is promulgating a
limit that will require only 50 percent control when emission rates are
at the 95th percentile level.
EPA proposed a single limit, based on a 30-day average.
Reconsidering the basis for determining the level of the limit, in
particular considering a limit based on the 95th percentile emission
level rather than based on the mean emission level, requires
reconsidering the form of the standard. Whereas the proposed limit was
intended to require a reasonable degree of control at all times, a 30-
day average limit derived from 95th percentile emissions would allow
substantially less emission reduction on other occasions. For example,
at SMC-Charlevoix, a limit requiring 50 percent reduction from 95th
percentile emissions would only require about 20 percent emission
reduction at the 5th percentile emission level.
BART reflects controlling emissions at all times, not just on
occasions with elevated emissions. For this reason, along with a 30-day
average emission limit, EPA is also promulgating a limit on 12-month
average emissions. In this pair of limits, the 30-day average limit
ensures that days with high baseline emissions are well controlled, and
the 12-month average limit ensures that BART control is achieved on
days with lower baseline emissions as well.
EPA used the most recent three years of emissions data available,
from 2006 to 2008, to compute 30-day averages and 12-month averages.
EPA is setting the 30-day average limit as a daily-rolling average
limit, based on values recomputed every operating day to include the
most recent 30 operating days, and EPA is setting the 12-month average
as a block average, based on values recomputed at the end of each
calendar month to include the preceding 12 calendar months. EPA used
these averaging approaches to determine the distribution of 30-day and
12-month averages of NOX emissions during the 2006 to 2008
period. The 95th percentiles among these sets of values (more
precisely, 1.645 standard deviations above the means, calculated
assuming a normal distribution) are a 30-day average of 5.6 lb per ton
of clinker and a 12-month average of 4.7 lb per ton of clinker. EPA is
setting limits based on a 50 percent reduction from these values, which
with rounding equal a 30-day average limit of 2.80 lb per ton of
clinker and a 12-month average limit of 2.40 lb per ton of clinker.
EPA had several reasons for selecting the 95th percentile of
baseline emissions as the starting point for determining the limits.
First, use of the 95th percentile is an approach that EPA commonly uses
in setting emission limits for similar sources in other contexts. For
example, the consent decree for Lafarge Cement, which requires BART at
Lafarge's Alpena facility, mandates control at the 95th percentile
level. That is, this approach is responsive to SMC's concerns about EPA
providing equity in its regulation of SMC and Lafarge. (Lafarge is also
subject to both a 30-day average limit and a 12-month average limit.)
Second, EPA considers the 95th percentile an appropriate compromise
between setting the limit based on too low a percentile, which creates
a higher percentage of time when the limit is more difficult to meet,
and setting the limit based on too high a percentile, which too
infrequently requires the company to achieve fully effective emission
control. Third, EPA believes that the variability of the emission rates
after control is likely to be less than the current variability. This
is in part because the emission control can be operated in a manner
that minimizes the difference in emission rates between the upper and
the lower end of the distribution, in part because emissions control
tends to be more effective when emission rates are higher, and in part
because the limit will give the company incentive to use its knowledge
about operating parameters that influence emission rates to minimize
emissions on occasions with higher emission rates. Fourth, since
emission rates above the 95th percentile by definition rarely occur,
any extra effort needed to achieve the limit on such occasions would
rarely be needed.
SMC cites the limit for a Holcim plant in Montana as precedent for
basing a limit on an upper point on the distribution, and yet SMC
recommends basing the limit for SMC-Charlevoix on a more extreme
statistic than was used for Holcim in Montana. EPA set the
NOX limit for Holcim by assuming a 58 percent reduction from
the 99th percentile of baseline emissions. In that case, EPA had
limited information on emissions of the facility; in particular, EPA
did not have information on 95th percentile emissions. SMC does not
explain why it seeks the use of a more extreme statistic (supposedly
the 99.7th percent, but in fact the 99.87th
[[Page 71541]]
percentile), but the availability of more information allows EPA to use
a more appropriate statistic (the 95th percentile) for SMC-Charlevoix.
Comment: SMC stated that ``ammonia slip is a likely result of use
of SNCR at Charlevoix.'' SMC quoted from EPA and the Portland Cement
Association that use of SNCR under suboptimal conditions can result in
unwanted ammonia emissions.
Response: SMC does not demonstrate that proper use of SNCR at SMC-
Charlevoix would cause ammonia slip at problematic levels. The photo of
a detached plume at SMC-Charlevoix provided by SMC in its comments does
not demonstrate that ammonia concentrations in the plume were high, and
SMC does not provide information about operating conditions at the time
of the picture to be able to judge this and other potential
explanations of a detached plume at the facility. A theoretical
comparison of urea input to NOX levels does not establish
the presence or absence of ammonia slip, because such an approach fails
to consider other factors reducing ammonia levels such as oxidation. In
addition, for reasons discussed in the Horton paper cited above,
describing the relative merits of using ammonia rather than urea,
evidence that ammonia slip occurred during injection of urea does not
necessarily indicate that ammonia slip would occur with a properly
designed and operated SNCR using ammonia. While SMC would have to
design an SNCR system carefully to avoid causing excess ammonia
emissions, many other cement plants have successfully implemented SNCR
without ammonia slip problems, and SMC has provided no evidence that
this would be a challenge that cannot be solved at SMC-Charlevoix. As
discussed above, EPA anticipates that SMC will conduct a variety of
trials to assess the most effective NOX control program, and
EPA anticipates that one of the parameters to be addressed in these
trials is to avoid emitting excess ammonia.
Comment: SMC stated that the ``size of Charlevoix reduces its
ability to control NOX using SNCR.'' SMC quoted an EPA
report regarding NOX control at coal-fired electric utility
boilers stating that ``whereas smaller boilers may be able to achieve
>60 percent NOX reduction, larger boilers may be capable of
achieving reductions of only ~30 percent.'' SMC comments that a study
of cement kilns also noted a ``correlation between plant size and
reduction efficiency.'' SMC provided a graph labeled ``SNCR Test
Results based on Capacity.'' SMC concludes that SMC-Charlevoix ``should
not be expected to have NOX reduction efficiencies of the
smaller plants.''
Response: SMC does not clarify its size in relation to the other
facilities addressed in these studies. Since SMC-Charlevoix has lower
heat input than many electric utility boilers, this comment would seem
to suggest that SMC should be able to achieve the higher rather than
the lower end of the range of utility boiler control efficiencies. The
graph addressing cement plants that SMC provided is illegible, and so
it is indeterminable from this graph how the size of SMC-Charlevoix
compares to the size of other cement plants tested.
However, EPA also examined the size of SMC-Charlevoix relative to
the size of cement plants that have been subject to best available
control technology determinations for new sources or major
modifications in the last 6 years. These facilities have capacities
quite similar to the capacity of SMC-Charlevoix. As seen in the EPA's
RACT/BACT/LAER Clearinghouse, these facilities were typically issued
permits that allowed 1.95 lb of NOX emissions per ton of
clinker. Thus, even if smaller facilities are capable of even better
NOX control, this evidence makes clear that the size of SMC-
Charlevoix should not prevent SMC from achieving the level of control
that EPA proposed to require.
Comment: SMC submitted several comments regarding the second factor
to be considered in determining BART, namely the costs of compliance.
The first of these comments reflected concerns about material buildup
exacerbated by injection of urea and the costs that SMC would face in
addressing that problem. SMC commented ``Both SMC and EPA recognize
that there are potential solutions [to this problem.] * * * The most
effective solution is an extensive modification to the flash calciner
including geometry changes to the process ductwork.'' SMC estimated
that a new in-line calciner would cost $18,000,000. SMC also discussed
a second option in which SMC uses its existing kiln system
configuration. In conjunction with criticism of EPA's cost estimates,
SMC provided its own cost estimates for these two options.
Response: EPA agrees that SMC has multiple options for implementing
SNCR in a way that is both effective in reducing NOX
emissions and workable in avoiding operational problems such as
material buildup and ammonia slip. In addition to the option of a new
in-line calciner and an option with the existing equipment using urea
in the existing SNCR, other options include using ammonia with existing
plant equipment and making other changes to improve flue gas chemistry.
In addition to these four options, EPA believes that SMC has numerous
variables that it can adjust and design features it can modify to
maximize control efficiency and minimize NOX emissions.
Specifically concerning material buildup, the Horton paper cited
above provides useful insights from comparison of SNCR use at various
cement plants. The article observes that urea decomposes into carbon
moNOXide (CO) as well as ammonia, documents spikes in CO
concentrations following urea injection, and evaluates the consequences
of this CO. The article notes the propensity of the CO to consume
hydroxyl radical that otherwise would help reduce nitric oxide to
elemental nitrogen. The article concludes that urea is less effective
in reducing NOX than ammonia at the temperatures found at
SMC-Charlevoix. Further, CO from urea decomposition may well cause
localized reducing environments, potentially causing sulfur
volatilization, which in turn could cause the buildup of sulfates that
could form material buildup within the kiln system. That is, injecting
urea may be more prone to cause buildup problems than injecting
ammonia. Many other cement plants with similar SO2 emissions
have successfully operated SNCR without significant material buildup
issues, and EPA believes that SMC too can find appropriate operational
approaches (presumably involving use of ammonia as the NOX
reducing reagent) that will provide successful NOX control
without significant material buildup issues.
Comment: SMC commented that installation of a new in-line calciner
would be a redesign of the facility that is not intended to satisfy
BART. SMC quotes EPA's BART guidance: ``We do not consider BART as a
requirement to redesign the source when considering available control
alternatives. For example, where the source subject to BART is a coal-
fired electric generator, we do not require the BART analysis to
consider building a natural gas-fired electric turbine. * * * ''
Response: EPA is not requiring any particular kiln system design at
SMC-Charlevoix, nor does EPA believe that the limit it proposed
indirectly mandates any particular design. EPA is promulgating limits
that EPA believes SMC can meet in several ways. EPA is merely observing
that replacement of the pre-calciner is one of several options SMC may
choose to employ to meet the limits that EPA is promulgating.
SMC-Charlevoix currently has a pre-calciner, and so EPA does not
view the
[[Page 71542]]
modification of the facility to replace the existing pre-calciner with
an improved pre-calciner, in conjunction with changes in air flow to
reduce the likelihood of material buildup, as a ``redesign'' of the
source. Indeed, unlike the example SMC cites, the replacement of the
pre-calciner at SMC-Charlevoix would not change the fundamental design
of the facility. Similarly, SMC may need to replace its SNCR system to
meet EPA's limit, but EPA does not consider this to change the
fundamental design of the facility either.\4\ Both before and after the
modification, the facility would be described as a preheater/pre-
calciner type Portland cement plant.
---------------------------------------------------------------------------
\4\ The existing SNCR was installed to provide an option to meet
State limits on ozone-season NOX emissions. However, SMC
asserts that it is able to meet the State limits without operating
the SNCR, and EPA understands that SMC rarely if ever operates the
SNCR, so that the SNCR has no significant effect on current
emissions.
---------------------------------------------------------------------------
SMC, in evaluating how best to meet BART limits, may in fact decide
that the replacement of its calciner and associated air flow changes,
would be ``the most effective solution'' to ``improve NOX
control and address the buildup problem.'' Indeed, as discussed below,
EPA developed cost estimates predicated on SMC installing both a
replacement calciner and a new SNCR. Nevertheless, as SMC implicitly
concedes, other approaches may also suffice for effective operation
with SNCR. Again, EPA expects that its proposed limit will require
installation and operation of a SNCR system and some set of
modifications to accommodate the system and maintain efficient and
effective operation, but EPA does not believe that its proposed limit
requires any fundamental redesign of SMC-Charlevoix.
Comment: SMC criticized EPA's estimated number of hours that heat
input to the urea storage and handling system would be needed to assure
that its urea would not crystallize, which SMC asserts would occur at
48[deg] F. SMC objected to EPA's estimate that the ``cooler season''
includes 4,000 hours requiring heating; SMC asserts that review of
local meteorological data finds that ``heat input would be required
6,750 hours.''
Response: EPA conducted its own analysis of Charlevoix
meteorological data, available from the web site of the MDEQ. EPA's
analysis considered actual heating needs each hour, reflecting the fact
that an hour at 40[deg] F, for example, would require less heating than
an hour at 20[deg] F. That is, EPA evaluated a heating degree hour
metric, rather than SMC's simpler metric of the number of hours
requiring heating.
EPA reviewed the most recent three years of data provided, i.e.,
2008 to 2010. EPA examined the number of days below 50[deg] F. EPA's
analysis assumed that SMC's envisioned 100 kW heating system would
suffice down to -30[deg] F, and that warmer days would require
proportionately less electricity. This analysis found an average of
4,900 hours per year below 50[deg] F, and an average temperature among
those hours of 31[deg] F. That is, the average heating needs among
those hours is to achieve a temperature 19[deg] F above ambient
temperature. At the company-estimated cost of $0.0732 per kilowatt-hour
of electricity, this translates to an estimated electricity cost of
$8,600 per year.
Comment: SMC commented on the expected lifetime of SMC-Charlevoix.
``SMC maintains that the EPA air pollution cost control manual allows
for a 10 year equipment life schedule and that this would more closely
match SMC's short and long-term plans.'' Consequently, SMC implicitly
recommended amortizing capital costs of control equipment over 10 years
rather than 15 or 20 years.
Response: The EPA Air Pollution Control Cost Manual states at page
1-37, ``an economic lifetime of 20 years is assumed for the SNCR
system.'' A shorter amortization period would be appropriate only if
SMC provided persuasive evidence that it will be shutting down its
facility sooner. SMC has provided no such evidence. In particular, SMC
does not appear to be subject to any enforceable orders to shut down
within that period, nor has SMC expressed a desire to become subject to
such an order. To the contrary, SMC has been investing in emission
control and applied for a permit for other plant improvements (though
SMC cancelled the project), suggesting that SMC expects its Charlevoix
facility to be operating well more than 10 years into the future.
Therefore, the most appropriate amortization period for capital costs
of SNCR at SMC-Charlevoix is 20 years.
Comment: SMC objected to EPA's urea cost estimates. SMC conceded
that $450 is the cost per ton of (undiluted) urea at the Gulf of
Mexico, but SMC provided a vendor quote to indicate a price per gallon
in Michigan, equivalent to $814 per ton of actual urea ($366/ton of 45
percent solution).
Response: EPA asked the Institute of Clean Air Companies about urea
prices and received a reply from a representative of Fuel Tech, Inc., a
urea supplier. Fuel Tech replied that companies have the option to
purchase pure, dry urea, at a price of $400 to $500 per ton, which the
company could mix with water (using purchased mixing equipment) before
use, but companies normally purchase 50 percent urea from a supplier.
Fuel Tech quoted a price range for 50 percent urea solution in Central
Michigan of $1.60 to $1.80 per gallon. The upper end of this range
equates to about $758 per ton of urea. EPA has adjusted its urea-based
cost estimates (discussed below) to use this urea cost. However, use of
ammonia is cheaper and more effective, so the cost of urea was not a
significant factor in EPA's evaluation of the cost effectiveness of
SNCR.
Comment: As noted above, SMC provided cost-effectiveness estimates
for an option that may be labeled a ``replacement pre-calciner'' option
and for an option that may be labeled an ``existing equipment'' option.
These estimates were that NOX emission reduction would cost
$6,767 and $6,249 per ton, respectively, which SMC considers too
expensive to be found to be BART.
Response: SMC's estimates include a number of elements that SMC
includes without comment that nevertheless warrant review. SMC's cost
estimates include a number of ancillary costs ostensibly related to
installation of a purchased SNCR, including instrumentation, freight,
foundations and supports, handling and erection, electrical equipment,
piping, insulation, painting, engineering, construction and field
expenses, contractor fees, start-up costs, performance test costs, and
contingencies. These cost estimates are substantial, adding up to more
than 150 percent of the purchased equipment cost, i.e. yielding a total
capital cost that is more than two and a half times the cost of the
equipment itself.
While SMC cites the EPA Air Pollution Control Cost Manual as the
basis for these cost estimates, SMC used an inappropriate method from
this manual. The EPA Air Pollution Control Cost Manual recommends
different cost estimation approaches for different types of control
devices, and SMC appears to have used the approach recommended for
estimating costs of gas absorbers \5\ rather than the approach
recommended for SNCR. The approach recommended in the EPA Air Pollution
Control Cost Manual for estimating costs of SNCR does not include all
the costs listed above for gas absorbers. Instead, the Control Cost
Manual recommends assuming only the following costs: A
[[Page 71543]]
general facilities cost (5 percent of SNCR purchase cost), engineering
and home office fees (10 percent), process contingency cost (5
percent), project contingency (15 percent of installed cost), pre-
production cost (2 percent of total plant cost), and inventory cost
(cost of two weeks of reagent). These costs are estimated to add about
42 percent to the purchase cost of the SNCR. Thus, the cost estimation
approach used by SMC significantly overestimates SNCR installation
costs.
---------------------------------------------------------------------------
\5\ SMC's approach also resembles the approach recommended for
several other control devices. Nevertheless, for simplicity, SMC's
approach may be labeled the gas absorber approach.
---------------------------------------------------------------------------
In using the cost estimation approach recommended for gas absorbers
rather than the approach recommended for SNCR, SMC has also
overestimated the annual cost of operating SNCR. Most significantly, as
EPA noted in its proposed rulemaking notice, EPA recommends assuming
that overhead for operating SNCR is negligible, unlike the 60 percent
of labor and materials that the Control Cost Manual recommends for gas
absorbers. Similarly, the Control Cost Manual recommends assuming
administrative charges and insurance for SNCR (unlike for gas
absorbers) are also negligible. This results in a significant
difference in cost estimates: For the replacement pre-calciner option,
for example, SMC estimates the sum of overhead, administrative charges,
and insurance to be $4,397,697, whereas EPA finds these costs to be
negligible.
In addition, SMC inappropriately assumes that the multipliers used
to estimate ancillary costs associated with installation of emission
control systems based on emission control equipment purchase costs may
also be applied to modifications of SMC's kiln system such as
replacement of its pre-calciner. SMC provides no justification for
applying these SNCR-related multipliers to the cost of a replacement
pre-calciner, and EPA believes that installation of a replacement pre-
calciner would not require such costs.
In many respects, the cost estimates EPA provided in its notice of
proposed rulemaking also mistakenly used the gas absorber approach to
estimate costs. Thus, EPA's proposed rule also substantially
overestimated the costs of SNCR. An exception concerns overhead costs:
The gas absorber approach recommends significant costs, but the notice
of proposed rulemaking observed that the SNCR approach in the EPA Air
Pollution Control Cost Manual recommends assuming that overhead costs
are negligible. (SMC neglected this observation and continued in its
comments to estimate substantial, unjustified overhead costs.)
For this final rule, the primary basis of EPA's views on the cost
effectiveness of SNCR at SMC-Charlevoix are revised cost estimates
derived according to the approach recommended in the EPA Air Pollution
Control Cost Manual for estimating costs of SNCR. Nevertheless, EPA for
this final rule also prepared cost estimates using an approach that was
similar to the approach used in its proposed rule. This approach
resembled the gas absorber approach, except that the approach assumed
negligible overhead costs, which the notice of proposed rulemaking
observed is the recommended assumption for SNCR. These estimates
assumed the use of ammonia as the reagent, based on information
indicating that urea is a less effective reagent. While EPA believes
this approach overstates likely costs, insofar as it includes
significant estimated installation costs that should not be assumed to
apply to SNCR installations, these cost estimates nevertheless provide
further perspective on the likely cost effectiveness of SNCR at SMC-
Charlevoix.
SMC is currently equipped with an SNCR system. SMC nevertheless
includes the cost of new SNCR equipment (estimated as $1,371,630) in
all of its cost estimates. SMC did not explain why it would be unable
to use the existing equipment, except to say that $400,000 of the costs
would provide for winter storage of reagent. One possibility is that
the remaining $971,630 would be necessary to purchase a system that
works more effectively than the system that is currently installed.
Another possibility is that SMC will incur no such expense. EPA has
evaluated cost effectiveness for both possibilities, to assess the
range of cost effectiveness according to whether replacement SNCR
equipment is necessary.
A significant factor affecting the cost of SNCR is the quantity of
reagent needed to achieve the expected emission reduction. The BART
review that SMC provided to Michigan assumed that 180 gallons per hour
of 40 percent urea solution, costing $1.06 per gallon, would be used
for 8,000 hours and would reduce NOX emissions by 524 tons
per year. Assuming 9.5 lb per gallon of urea solution, this translates
to an estimate that 182,400 pound-moles of ammonia-equivalent \6\ would
be needed to achieve a reduction of 22,800 pound-moles of
NOX, i.e., that each mole of ammonia-equivalent achieves
only 0.125 moles of NOX reduction. This efficiency is less
than one third of the efficiency shown in the DeNOX
Technology trials discussed above.
---------------------------------------------------------------------------
\6\ The molecular weight of urea is 60. Each molecule of urea
yields two molecules of ammonia. Therefore, 30 pounds of urea yields
one pound-mole of ammonia. That is, 30 pounds of urea is one pound-
mole of ammonia equivalent.
---------------------------------------------------------------------------
For all of its reagent cost estimates, EPA estimated reagent usage
according to the targeted NOX reduction and the expected
amount of reagent needed per mole of NOX reduction. EPA's
expected NOX reduction for both the replacement calciner
option and the existing system option differs substantially from SMC's
values. SMC apparently used a peak allowable baseline (pre-control)
NOX emission rate (5,741 tons per year), whereas EPA used a
2006 to 2008 average actual baseline rate (2,518 tons per year).
Based on comments regarding inefficient control at SMC-Charlevoix
using urea, most of EPA's cost effectiveness estimates were based on
the use of ammonia, though a few estimates were based on the use of
urea. As discussed above, EPA assumed a urea cost of $758 per ton of
urea. Based on information provided by Fuel Tech, EPA assumed an
ammonia cost of $600 per ton.
EPA then estimated reagent usage according to various estimates of
the quantity of NOX reduced per mole of injected or created
ammonia. One of these estimates used the results of the tests conducted
at SMC-Dixon, in which injection of reagent at an NSR of 0.62 sufficed
to reduce NOX emissions by 50 percent. These results suggest
the need for greater use of reagent than is indicated in test results
at ``Plant A'' in the Horton paper, which indicates on average that the
NOX reduction is 92 percent of the amount of ammonia
injection, so that an NSR of 0.54 would suffice to reduce
NOX emissions by 50 percent. Another estimate used the
average of the tests at SMC-Charlevoix using urea, i.e., that the
number of moles of NOX reduced is 40 percent of the number
of moles of ammonia that the injected urea creates.
Table 2 shows cost effectiveness estimates for an option in which
SMC uses largely its existing configuration and injects ammonia. This
option is assumed at most to have only minor modifications, except for
installation of a replacement SNCR system and except for installation
of ammonia storage equipment, which is assumed to have the same cost as
SMC's estimate for urea winter storage equipment. This table assumes
the effectiveness of ammonia found at SMC-Dixon. This table assumes
that sufficient ammonia is added to achieve a 12-month average limit of
2.40 lb per ton of clinker (the limit in the final FIP), which is
estimated on average to require a 47 percent emission reduction, a
reduction from baseline
[[Page 71544]]
NOX emission levels of 1182 tons per year.
Table 2--Cost Effectiveness Using Ammonia With Existing Configuration
[With replacement of the SNCR system]
----------------------------------------------------------------------------------------------------------------
Capital costs Percent Cost Notes
----------------------------------------------------------------------------------------------------------------
SNCR.................................. ......... $1,371,630 Includes winterizing cost.
General facilities.................... 5 68,582 .............................................
Engineering........................... 10 137,163 .............................................
Process contingency................... 5 68,582 .............................................
Project contingency................... 15 246,893 .............................................
--------------------------------------------------------------
Subtotal SNCR..................... ......... 1,892,849 .............................................
Preproduction......................... 2 37,857 .............................................
Ammonia inventory..................... ......... 12,465 2 weeks inventory.
==============================================================
Total Capital cost............ ......... 1,943,171 .............................................
Annual costs:
Ammonia........................... ......... 324,970 .............................................
Maintenance....................... 1.5 28,393 .............................................
Electricity....................... ......... 8,600 .............................................
Power loss........................ ......... 16,427 .............................................
--------------------------------------------------------------
Total direct Annual........... ......... 378,389 .............................................
Capital recovery.............. ......... 183,435 Amortizes over 20 years.
--------------------------------------------------------------
Total......................... ......... 561,825 .............................................
Cost per ton...................... ......... 475 Reduction is 1182 tons/yr.
----------------------------------------------------------------------------------------------------------------
This cost effectiveness estimate in Table 2 assumes that SMC will
need to replace its existing SNCR. Alternatively, EPA estimated cost
effectiveness for the possibility that SMC will be able to use its
existing SNCR. This evaluation assumed the same estimate of ancillary
costs (e.g., general facilities costs, engineering, and contingency
costs) as are shown in Table 2 but assumed that the equipment purchase
cost would only be $400,000 for a reagent winter storage system. This
resulted in a cost effectiveness estimate of $398 per ton of
NOX, somewhat below the $475 per ton of NOX
estimated assuming the need for a replacement SNCR.
Although EPA, consistent with the Horton paper, believes that
ammonia would be considerably more efficient at reducing NOX
than urea, EPA also estimated ammonia costs assuming that SMC achieved
the same efficiency with ammonia as it achieved with urea.
Specifically, these cost estimates assumed that each mole of ammonia
reduced 0.4 moles of NOX. To achieve a reduction of 1182
tons per year, this resulted in an estimate that ammonia costs would be
$655,181, leading to a total annualized cost of $893,032, or $756 per
ton of NOX reduced.
These estimates reflect considerably less expense for using ammonia
than for using urea. This is partly because ammonia is likely to be
more effective, but this is also because ammonia is somewhat cheaper
per ton and because the ammonia content of a ton of ammonia is almost
twice the amount of ammonia yielded by a ton of urea. For the plant as
currently configured, EPA did not estimate costs using urea.
A second set of scenarios EPA evaluated reflect an option noted by
SMC involving replacing the pre-calciner, which would provide
conditions more suitable for use of urea for reducing NOX
emissions. SMC estimated that this replacement would cost $18,000,000.
Although SMC does not document the basis for this estimate, EPA
nevertheless used SMC's estimate of this cost. EPA viewed this as an
estimate of total installed cost. Therefore, EPA believes that the
typical approach in the EPA Air Pollution Control Cost Manual, starting
with the cost of purchasing control equipment and adding multipliers to
account for various installation costs, would double count these
installation costs.
Arguably, much of the cost of replacing the pre-calciner at SMC-
Charlevoix would be offset by savings to the company through more
efficient operation and ability to use cheaper fuels. Indeed, the fact
that SMC applied for and received a permit to replace its pre-calciner
but then cancelled the permit suggests that the company believed that
this replacement would have had benefits that mostly but not entirely
would have offset the costs of its implementation. To address this
issue, EPA evaluated cost effectiveness both for a scenario in which
none of the costs of a replacement pre-calciner are offset and for a
scenario in which all of the costs are offset, in order to evaluate the
range of cost effectiveness estimates according to the range of
possible degrees to which the costs of a replacement pre-calciner would
be offset by economic benefits to SMC. EPA estimated costs both for the
use of ammonia and for the use of urea. EPA agrees with SMC's view that
a redesigned pre-calciner would address the issues that SMC asserts
make urea usage problematic under the current plant design, and so
EPA's cost estimates for this option assumed that NOX
removal efficiency under this option would match that found at SMC-
Dixon.
The resulting estimates were that the option using a replaced pre-
calciner, with no cost offset, would cost $2,252 per ton of
NOX removed using urea and $1,901 per ton using ammonia.
With a full cost offset, using urea as the reagent, the cost was
estimated to be $815 per ton of NOX removed. The derivation
of these estimates is shown in more detail in a technical support
document for this rulemaking.
SMC's comments indicate that the replacement calciner will improve
the efficiency of SMC-Charlevoix and reduce the baseline NOX
emission rate to 3.9 lb per ton of clinker. This suggests that
achievement of a limit of 2.4 lb per ton of clinker on average would
require about a 40 percent NOX emission reduction rather
than about a 50 percent reduction, requiring correspondingly
[[Page 71545]]
less reagent. EPA estimated reagent costs accordingly, yielding an
estimate of $1,835 per ton of NOX removed using ammonia as
the reagent.
As discussed above, EPA believes that SMC has a variety of options
for meeting the limits EPA is promulgating. Thus, EPA prepared
additional cost estimates reflecting other scenarios that may be
associated with achievement of the limits EPA is promulgating. One
scenario involves various physical changes to the plant to facilitate
use of SNCR, such as straightening flows to minimize the likelihood of
problems from material buildup. EPA's proposed rulemaking reflected
consideration of such an option, and SMC's comments include cost
estimates for such an option as well. EPA and SMC assumed that these
physical changes would require a capital expenditure equal to half the
cost of the SNCR plus the urea winter storage system. (SMC commented
that this cost estimate was unjustified, but SMC used this estimate
nevertheless, and EPA believes that this cost estimate provides a
useful indication of whether control options that involve varying
degrees of plant modifications would be cost effective.) As proposed by
SMC, the cost estimates for this scenario also assumed that the use of
SNCR would result in the need for two additional days of shutdown to
address material buildup, costing SMC $387,200 of production. As noted
above, EPA believes that SMC can implement SNCR at SMC-Charlevoix
without significant material buildup or production loss, particularly
if it uses ammonia as the reagent, to achieve the successful SNCR
operation that other companies have achieved. However, EPA prepared
this estimate to assess whether such production loss would
significantly alter the cost effectiveness of SNCR use. Finally, while
this scenario could involve use of either urea or ammonia, EPA
estimated costs for this scenario using ammonia because available
evidence suggests that the promulgated emission limits are most likely
to be met using ammonia. To obtain conservative cost estimates, EPA
assumed the NOX removal efficiency found in the
DeNOX Technologies tests at SMC-Charlevoix, even though EPA
expects SMC to be able to achieve better efficiency through use of
ammonia. As discussed in the technical support document, EPA estimated
that this scenario would cost $1,138 per ton of NOX removed.
Another scenario EPA examined involved lime injection. Material
buildup is a function of the chemistry of the gases within the kiln
system, and one option for addressing material buildup may be to inject
lime at an appropriate point to minimize the sulfur concentration in
the gases, to reduce the potential for sulfate formation. SMC has
provided material to EPA suggesting that it already operates a bypass
system to achieve this purpose. Nevertheless, EPA believes that it may
be helpful to supplement this bypass system with lime injection, and in
any case the costs for a scenario involving lime injection may be
viewed as a representation of likely costs for a broad range of options
(including, for example, the use of additional excess air) that may be
warranted for optimizing gas chemistry to optimize SNCR effectiveness.
This scenario involved capital costs of $300,000 to install a lime
injection system and an annual cost of $300,000 for lime. (To the
extent that SMC could use lime it produces itself without loss of
production, the annual cost could be considerably lower.) Again, to
obtain conservative cost estimates, EPA made these estimates assuming
the NOX reduction efficiency found in the DeNOX
Technologies tests, even though EPA anticipates that SMC will be able
to obtain better efficiency. The resulting estimate, based on the use
of ammonia, was that annualized costs would be $1,034 per ton of
NOX removed.
In discussions between SMC and EPA, SMC raised the possibility that
it could achieve 10 percent reduction of NOX emissions
through facility modifications and operational changes. These might
include mid-kiln firing, other burner changes, water suppression, tire
firing, and other changes that might reduce NOX formation.
EPA did not attempt to estimate the costs of these approaches.
Nevertheless, these approaches constitute additional options that SMC
has to achieve the limits that EPA is promulgating. Some of these
approaches may well be cheaper for SMC to implement than SNCR, in which
case the use of the approaches would allow SMC to reduce NOX
more cost effectively.
As noted above, the cost effectiveness estimates underlying EPA's
proposed rulemaking in most respects reflected the method recommended
in the EPA Air Pollution Control Cost Manual for estimating costs of
gas absorbers. The technical support document describes two cost
estimates using this method, reflecting the efficiency found at SMC-
Dixon and the efficiency found using urea at SMC-Charlevoix,
respectively. Both cost estimates amortize capital costs over 20 years,
both use ammonia as the reagent, and both assume that new SNCR
equipment will be needed. These resulting cost effectiveness estimates
were $720 and $999 per ton of NOX removed, respectively.
Thus, using the gas absorber method, like using the more appropriate
SNCR method, leads to the conclusion that control using SNCR is cost
effective.
Comment: SMC stated, ``The economic impact of EPA's proposed
NOX limit would be devastating to northern Michigan.'' SMC
cited statistics regarding the employment and taxes paid by SMC-
Charlevoix. SMC commented on the fragile economy. ``In particular, the
cement industry has been hit hard.'' SMC noted that it ``was forced to
shift production from its Dixon, Illinois facility to Charlevoix * * *
to make a return on its investment.'' SMC raised the possibility of SMC
suspending or ceasing operations in Charlevoix, and comments on the
devastating effect this would have on the northern Michigan economy.
Response: EPA has thoroughly considered the expected costs of
several available options for controlling NOX at SMC,
evaluating SMC's estimates and information we gathered from vendors and
analyses performed for other comparable facilities. SMC has not
justified a statement that implementing a set of controls that many
other facilities are currently implementing, and incurring the costs to
do so, would make SMC-Charlevoix unprofitable to operate or otherwise
cause SMC to suspend or cease operations. EPA believes further that the
costs of control would be considerably lower than SMC estimates. EPA
does not believe that meeting the BART limits in the FIP would lead to
the shutdown of SMC-Charlevoix.
Comment: SMC cited a third factor in determining BART, namely the
energy and non-air quality environmental impacts of compliance. SMC
commented that addition of urea would cause ammonia slip.
Response: As stated above, SMC has not demonstrated that ammonia
slip would be a problem at SMC-Charlevoix. Numerous cement plants are
successfully operating SNCR in a manner that does not cause significant
ammonia slip, and EPA believes that SMC would be able to operate SMC-
Charlevoix in a manner that avoids significant ammonia slip as well.
Comment: SMC cited a fourth factor in determining BART, namely any
pollution control equipment in use or in existence at the source. SMC
noted that it has ``purchased and installed a state of the art fabric
filter baghouse and has installed an Indirect Fire system which
includes low NOX burners.''
Response: EPA recognizes the presence of these control systems.
[[Page 71546]]
Indeed, the indirect fire system facilitates the achievement of lower
NOX emissions, and EPA believes that this system in
combination with SNCR is necessary to achieve the BART emission limit
that EPA proposed. Given the availability and costs effectiveness of
additional NOX controls, however, these existing controls
alone do not meet the BART requirement.
Comment: SMC cited a fifth factor in determining BART, namely the
remaining useful life of the source. SMC repeated its statement,
addressed above, that the EPA Control Cost Manual allows for 10 year
equipment life schedules which more closely match SMC's short- and
long-term plans.
Response: EPA has addressed this comment above. The consolidation
of cement production at SMC-Charlevoix, mentioned in SMC's comments,
further suggests that SMC-Charlevoix is unlikely to be shut down in 10
years.
Comment: SMC commented, ``EPA is not empowered to substitute its
judgment for that of the State of Michigan as to the appropriate BART
limit.''
Response: The Clean Air Act gives EPA the authority and
responsibility to determine whether Michigan has met the applicable
requirements. In selected circumstances, such as apply here, if the
state plan does not meet the requirements, the Clean Air Act does
empower EPA to promulgate limits in lieu of those proposed by the
state. Further discussion of this topic is provided in response to a
similar comment by Michigan. As noted above, however, EPA prefers SIPs
to FIPs, and will work with Michigan if it wants to submit a SIP to
replace the FIP.
Comment: SMC cited a sixth factor in determining BART, namely the
degree of improvement in visibility that a control option would yield.
SMC did not dispute EPA's estimate of the benefit of SNCR but argues
that a reduction of permitted emission levels would yield greater
visibility benefits.
SMC ``proposes to reduce its permitted emission levels to meet a
30-day rolling average limit for NOX of 4.85 [lb per ton,
which] represents a 25 percent reduction in potential NOX
emissions.'' SMC also ``proposes that it meet a 30-day rolling average
limit for SO2 of 7.5 [lb per ton, which] represents a 16
percent reduction in potential SO2 emissions.'' Finally,
``SMC proposes a cap on its clinker production,'' representing ``a 9.4
percent reduction from its current maximum.''
SMC conducted CALPUFF modeling to assess the visibility improvement
associated with its proposed reduction in permitted emissions. ``The
results show an improvement of 1.6 dv at Seney, which is significantly
better than the 0.4 dv improvement EPA projected would be achieved with
its proposed NOX limit.''
Response: SMC proposes a reduction in permitted emissions, but its
proposed limits would only require minimal actual emission reductions.
According to emissions data for 2006 to 2008, which is the most recent
detailed data that SMC has provided to EPA, most 30-day average
emission levels are well below SMC's proposed limit. For the occasions
in 2006 to 2008 in which the 30-day averages exceeded 4.85 lb per ton
of clinker, the emission reductions that would have been needed to meet
this limit are only about 3 percent of annual total emissions. EPA's
proposed SO2 limit, which SMC proposes to apply on a 30-day
average basis, expressly requires no actual emission reductions. SMC's
proposed production cap is well above 2006 to 2008 production levels,
and thus also would require no actual emission reductions.
In contrast, EPA proposed a limit that would require approximately
a 50 percent reduction in actual NOX emissions. EPA's
assessment of the visibility benefits of BART was based on projected
actual emission reductions. A comparable analysis of SMC's proposal
would find no reductions and thus no benefits for the SO2
limit or the production cap. SMC's proposal is estimated to require
about a 3 percent NOX emission reduction, compared to EPA's
approximately 50 percent, and so an assessment using EPA's methodology
would likely estimate a real visibility benefit of about 0.02 dv.
SMC does not explain why its proposal, which clearly requires less
emission reduction than EPA's proposal, nevertheless would show
significantly more visibility benefit. While SMC does not provide
sufficient information about its modeling to make a complete
comparison, the disparity reflects significant differences between the
two benefit assessments, in particular including the fact that SMC
compared its suggested limits to current allowable emissions, whereas
EPA assessed the benefits of actual emission reductions that would be
expected with imposition of EPA's proposed limits.
Cliffs
Comment: Cliffs objected to EPA addressing Tilden Mining in a
separate rulemaking focused on Michigan and Minnesota taconite
facilities (August 15, 2012 rulemaking) rather than in the rulemaking
addressing most of the rest of Michigan's plan. Cliffs commented ``EPA
fails to provide an adequate basis for regulating Tilden separately.''
Cliffs acknowledged that EPA stated that this approach was ``to ensure
that the Tilden Mining taconite plant and similar facilities in
Minnesota are subject to similar requirements.'' However, Cliffs
objected that EPA provided neither factual data nor explanation of its
legal interpretations in support of this approach. Furthermore, Cliffs
objected to EPA's rationale for rulemaking on Tilden Mining in
conjunction with rulemaking on other taconite plants, arguing that the
Regional Haze Rule requires case-by-case BART determinations.
Response: The Clean Air Act requires that EPA complete rulemaking
on Michigan's submittal but does not limit EPA's flexibility in
choosing to conduct rulemakings on selected elements of the State's
submittal, potentially in combination with similar elements of other
states' submittals, even simply for EPA's administrative convenience.
Cliffs provides no rationale to the contrary. Moreover, Cliffs
identifies no basis for concluding that rulemaking on Tilden Mining
along with the Minnesota taconite plants could be expected to yield an
inappropriate conclusion regarding Tilden Mining or is otherwise
harmful to Cliffs' interests. EPA believes that case-by-case review of
sources should reach similar conclusions for similar facilities, but
EPA need not find Tilden Mining similar to Cliffs' other taconite
facilities to have the discretion to conduct rulemaking on all of the
taconite facilities together.
Comment: Cliffs stated, ``EPA does not give Michigan's [BART]
determinations the requisite deference.'' Further, ``EPA can only
disapprove a SIP where it fails to meet minimum Clean Air Act
requirements.'' Cliffs noted its intent to identify its detailed
concerns regarding BART for Tilden Mining in comments addressing the
August 15, 2012, rulemaking that in fact prompts these concerns.
Nevertheless, Cliffs commented that ``EPA improperly tries to
substitute its own judgment for Michigan's.''
Response: EPA has not tried in this rulemaking to ``substitute its
own judgment for Michigan's'' with respect to Cliff's facility, because
EPA is taking no action with respect to this facility in this
rulemaking. More generally, this proposal was promulgated more than
three years after EPA published a notice in which EPA found that
Michigan failed to submit the required regional haze SIP. (74 FR 2392,
January 15, 2009) In the absence of an adequate state submittal, more
than two years after this finding, the Clean Air Act mandates that
[[Page 71547]]
EPA promulgate a federal plan. See Clean Air Act section 110(c). A more
detailed response is provided in response to a similar comment by
Michigan. To the extent that Cliffs' comment pertains to EPA's proposal
on the separate rulemaking that promulgates federal limits for taconite
plants including the Tilden Mining facility, this comment is not
germane to this rulemaking.
Comment: Cliffs requested that EPA hold ``the public hearing
proposed for September 19, 2012. That hearing must be broad enough to
address both comments on this Proposed Rule and concerns associated
with EPA's related determinations for the Tilden taconite facility.''
Cliffs commented that a hearing with this alternate purpose ``is
necessary * * * to allow local parties [in Michigan] to provide
feedback on the proposed Tilden implementation plan.''
Response: By letter dated September 14, 2012, EPA denied Cliffs'
request because it related to matters addressed in the separate
proposed rulemaking published August 15, 2012. Under Clean Air Act
section 307(d), EPA must offer interested parties the opportunity for
oral presentation of their comments on a proposed FIP but need not
offer such opportunity for comments relevant to reviews of state plans,
such as the proposed partial approval and partial disapproval of the
Michigan SIP. Cliffs requested that EPA hold a public hearing in
Michigan, but Cliffs urged that this hearing be held to provide Cliffs
opportunity to provide extensive comments regarding Tilden Mining.
Cliffs expressed no intent to comment on the proposed FIP elements for
BART for SMC or Escanaba Paper. That is, Cliffs in its request did not
demonstrate that it was an interested party with respect to the
proposed federal limits for SMC or Escanaba Paper.
Implicit in EPA's proposed rulemaking was that EPA was offering to
hold a public hearing for purposes of receiving oral comments on its
proposed federal limits for SMC and Escanaba Paper. This purpose was
clarified in EPA's letter to Cliffs and in EPA's Web site announcing
terms of the potential hearing, which stated, ``EPA is providing the
public the opportunity to request a public hearing regarding its
proposal to establish emission limits for two facilities in Michigan:
St. Mary's Cement facility in Charlevoix, and NewPage Paper in
Escanaba.''
Finally, Cliffs has had multiple opportunities to provide oral
comments on EPA's proposed actions regarding Tilden Mining and Cliffs'
other taconite facilities and on any other issues Cliffs may have
wished to address. These opportunities included a public hearing on
August 29, 2012, in St. Paul, Minnesota (at which a Cliffs
representative testified) and multiple meetings with EPA.
III. What are EPA's final BART determinations?
As noted above, in absence of a state submittal that satisfies the
BART requirements for SMC-Charlevoix and for Escanaba Paper's Escanaba
facility, EPA is under an obligation to promulgate a FIP satisfying
these requirements. The following summary reflects EPA's final
evaluation of appropriate limits that satisfy the BART requirement for
these facilities. As noted above, EPA is addressing Tilden Mining's
facility near Ishpeming in a separate rulemaking.
A. SMC
EPA proposed to determine that BART for SMC-Charlevoix includes
operation of SNCR achieving an average of 50 percent reduction of
NOX emissions. EPA continues to believe that BART for this
facility includes operation of SNCR. SMC provided results of tests
using urea showing achievement of only 30 to 37 percent reduction of
NOX, which SMC believes reflect conditions that yield
suboptimal results for use of urea. Available evidence suggests that
use of ammonia is likely to be considerably more effective at SMC-
Charlevoix, and in fact most cement plants using SNCR use ammonia as
the NOX control reagent. EPA finds this control to be cost
effective, and a review of relevant factors supports the conclusion
that effective implementation of SNCR is BART for this facility. EPA
continues to believe that a requirement for 50 percent reduction in
NOX emissions is warranted.
However, the proposed limit would have required approximately 60
percent NOX reduction on occasions when the emission rates
equaled the 95th percentile of baseline emission rates. In response to
comments, EPA is promulgating a limit that requires 50 percent control
of such emissions, in order to provide increased confidence that the
limit can be met. To limit peak emissions, EPA is promulgating a limit
based on the rolling average emissions of 30 consecutive operating
days. In addition, to ensure BART level control on days with typical
emissions as well as on days with elevated emissions, EPA is also
promulgating a limit on 12-month average emissions. These limits are
2.8 lb of NOX per ton of clinker and 2.4 lb of
NOX per ton of clinker, respectively. EPA is requiring that
SMC comply with these limits by January 1, 2017, such that the
averaging periods beginning on January 1, 2017, are the first periods
for which emissions must be at or below the required level. This
provides a four year period for compliance instead of three years as
proposed, because EPA believes that four years represents the most
expeditious schedule for SMC to install appropriate controls to meet
the limit.
EPA proposed to limit SO2 emissions at SMC-Charlevoix to
7.5 lbs per ton of clinker, based on a view that add-on control is not
warranted under current circumstances but would be warranted if higher
sulfur feed materials were used. EPA's proposed rule cited estimated
costs of $3,500 and $4,500 per ton of SO2 removed (estimated
for emissions at permitted levels), but this proposal reflected
consideration of a variety of factors that needed to be considered in
assessing BART at SMC-Charlevoix, including the fact that at normal
emission rates for this facility, costs per ton of SO2
removed would be much higher. EPA is promulgating its proposed
SO2 emission limit.
B. Escanaba Paper
In its proposed rulemaking, EPA proposed to determine that BART for
boilers 8 and 9 at Escanaba Paper's Escanaba facility included
combustion control as a means of reducing NOX emissions. The
notice of proposed rulemaking provides detailed discussion of
particular control options and the cost effectiveness of these options.
The notice of proposed rulemaking further observed that Escanaba Paper
has already implemented improvements in its combustion control, such
that EPA proposed to establish limits that merely mandated that
Escanaba continue to maintain the current level of NOX
emission control.
No commenters objected to this proposed BART determination, and EPA
has no reason to change its views regarding BART for Escanaba Paper. As
discussed above, EPA received various comments from Escanaba Paper
regarding the emission limits that are to be established to require
BART and the test method, recordkeeping, and reporting requirements
that are to be established. Pursuant to these comments, EPA is
promulgating a modified form of the limit for Boiler Number 8, based on
a fixed limit of 0.35 lb of NOX per MMBTU, rather than limit
emissions based on the weighted average of separate limits for
emissions from oil firing and for emissions from gas firing. The limits
for Boilers Number 8 and Number 9 are effective
[[Page 71548]]
immediately upon the effective date of this rule, as proposed. As
discussed above, EPA is also modifying assorted elements of the test
methods, recordkeeping, and reporting requirements that will apply to
Escanaba Paper.
IV. What actions is EPA Taking?
EPA is finalizing approval of elements of Michigan's SIP submittal,
submitted on November 5, 2010, addressing regional haze for the first
implementation period. The submittal was intended to satisfy Clean Air
Act and Regional Haze Rule requirements for states to remedy any
existing anthropogenic and prevent future impairment of visibility at
Class I areas.
EPA finds that Michigan's submission satisfies BART requirements
for some of the non-EGUs, based in part on existing SIP emission limits
and most notably based on a Federal consent decree requiring new
controls for SO2 and NOX emissions for the
Lafarge plant. On the other hand, EPA is finalizing disapproval of the
NOX and SO2 BART determination for the cement
kiln and associated equipment at SMC-Charlevoix and of the
NOX BART determination for boilers Number 8 and Number 9 at
Escanaba Paper. Further, EPA is promulgating a FIP that imposes
NOX and SO2 limits mandating BART for the cement
kiln and associated equipment for the SMC-Charlevoix and NOX
limits mandating BART for boilers Numbers 8 and 9 at Escanaba Paper.
EPA is not addressing Michigan's BART determination for Tilden
Mining taconite plant in this action. EPA has proposed separate action
and plans separate final action regarding this facility in separate
rulemaking action that also addresses taconite facilities in Minnesota.
Michigan's submission provides an approvable analysis of the
emission reductions needed to satisfy reasonable progress and other
regional haze planning requirements. Michigan's submittal includes a
long-term strategy that provides for reasonable progress except to the
extent that the deficiencies with respect to BART for SMC and Escanaba
Paper (and, according to a separate proposed rule, Tilden Mining)
constitute shortfalls in the set of measures needed to provide
reasonable progress. EPA is approving Michigan's submittal as meeting
other regional haze planning requirements including identification of
affected Class I areas, provision of a monitoring plan, and
consultation with other parties.
V. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review and Executive
Order 13563: Improving Regulation and Regulatory Review
This action will promulgate requirements for two facilities and is
therefore not a rule of general applicability. This type of action is
exempt from review under Executive Orders 12866 (58 FR 51735, October
4, 1993) and 13563 (76 FR 3821, January 21, 2011).
B. Paperwork Reduction Act
This action does not impose an information collection burden under
the provisions of the Paperwork Reduction Act, 44 U.S.C. 3501 et seq.
Burden is defined at 5 CFR 1320.3(b). Because this FIP only applies to
two facilities, the Paperwork Reduction Act does not apply.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act (RFA) generally requires an agency
to prepare a regulatory flexibility analysis of any rule subject to
notice and comment rulemaking requirements under the Administrative
Procedure Act or any other statute unless the agency certifies that the
rule will not have a significant economic impact on a substantial
number of small entities. Small entities include small businesses,
small organizations, and small governmental jurisdictions.
For purposes of assessing the impacts of today's rule on small
entities, small entity is defined as: (1) A small business as defined
by the Small Business Administration's (SBA) regulations at 13 CFR
121.201; (2) a small governmental jurisdiction that is a government of
a city, county, town, school district or special district with a
population of less than 50,000; and (3) a small organization that is
any not-for-profit enterprise which is independently owned and operated
and is not dominant in its field.
After considering the economic impacts of this action on small
entities, I certify that this action will not have a significant
economic impact on a substantial number of small entities. The net
result of this FIP action is that EPA is promulgating emission controls
on selected units at only two facilities. The facilities in question
are a large cement plant and a large paper mill that are not owned by
small entities, and therefore are not small entities.
D. Unfunded Mandates Reform Act (UMRA)
This rule does not contain a Federal mandate that may result in
expenditures of $100 million or more for State, local, and tribal
governments, in the aggregate, or the private sector in any one year.
It is a rule of particular applicability that affects only two
facilities in Michigan. Thus, this rule is not subject to the
requirements of sections 202 or 205 of UMRA.
This rule is also not subject to the requirements of section 203 of
UMRA because it contains no regulatory requirements that might
significantly or uniquely affect small governments. This rule only
applies to two facilities in Michigan.
E. Executive Order 13132 Federalism
This action does not have federalism implications. It will not have
substantial direct effects on the states, on the relationship between
the national government and the states, or on the distribution of power
and responsibilities among the various levels of government, as
specified in Executive Order 13132. This action addresses Michigan not
meeting its obligation to adopt a SIP that meets the regional haze
requirements under the Clean Air Act. Thus, Executive Order 13132 does
not apply to this action. Although section 6 of Executive Order 13132
does not apply to this action, EPA did consult with Michigan in
developing this action.
F. Executive Order 13175
This action does not have tribal implications, as specified in
Executive Order 13175 (65 FR 67249, November 9, 2000), because the
action EPA is taking neither imposes substantial direct compliance
costs on tribal governments, nor preempts tribal law. It will not have
substantial direct effects on tribal government. Thus, Executive Order
13175 does not apply to this action. However, to the extent this rule
will limit emissions, the rule will have a beneficial effect on tribal
health by reducing air pollution.
G. Executive Order 13045: Protection of Children From Environmental
Health Risks and Safety Risks
EPA interprets EO 13045 (62 FR 19885, April 23, 1997) as applying
only to those regulatory actions that concern health or safety risks,
such that the analysis required under section 5-501 of the EO has the
potential to influence the regulation. This action is not subject to EO
13045 because it implements specific standards established by Congress
in statutes. However, to the
[[Page 71549]]
extent this rule will limit emissions, the rule will have a beneficial
effect on children's health by reducing air pollution.
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
This action is not subject to Executive Order 13211 (66 FR 28355
(May 22, 2001)), because it is not a significant regulatory action
under Executive Order 12866.
I. National Technology Transfer and Advancement Act
Section 12(d) of the National Technology Transfer and Advancement
Act of 1995 (``NTTAA''), Public Law 104-113, 12(d) (15 U.S.C. 272 note)
directs EPA to use voluntary consensus standards in its regulatory
activities unless to do so would be inconsistent with applicable law or
otherwise impractical. Voluntary consensus standards are technical
standards (e.g., materials specifications, test methods, sampling
procedures, and business practices) that are developed or adopted by
voluntary consensus standards bodies. NTTAA directs EPA to provide
Congress, through OMB, explanations when the Agency decides not to use
available and applicable voluntary consensus standards.
This action does not involve technical standards. Today's action
does not require the public to perform activities conducive to the use
of voluntary consensus standards. Therefore, EPA did not consider the
use of any voluntary consensus standards.
J. Executive Order 12898: Federal Actions To Address Environmental
Justice in Minority Populations and Low-Income Populations
Executive Order 12898 (59 FR 7629, February 16, 1994), establishes
federal executive policy on environmental justice. Its main provision
directs federal agencies, to the greatest extent practicable and
permitted by law, to make environmental justice part of their mission
by identifying and addressing, as appropriate, disproportionately high
and adverse human health or environmental effects of their programs,
policies, and activities on minority populations and low-income
populations in the United States.
We have determined that this rule will not have disproportionately
high and adverse human health or environmental effects on minority or
low-income populations because it increases the level of environmental
protection for all affected populations without having any
disproportionately high and adverse human health or environmental
effects on any population, including any minority or low-income
population. This rule limits emissions from two facilities.
K. Congressional Review Act
The Congressional Review Act, 5 U.S.C 801 et seq., as added by the
Small Business Regulatory Enforcement Fairness Act of 1996, generally
provides that before a rule may take effect, the agency promulgating
the rule must submit a rule report, which includes a copy of the rule,
to each House of the Congress and to the Comptroller General of the
United States. Section 804 exempts from section 801 the following types
of rules (1) Rules of particular applicability; (2) rules relating to
agency management or personnel; and (3) rules of agency organization,
procedure, or practice that do not substantially affect the rights or
obligations of non-agency parties. 5 U.S 804(3). EPA is not required to
submit a rule report regarding today's action under section 801 because
this is a rule of particular applicability.
L. Judicial Review
Under section 307(b)(1) of the Clean Air Act, petitions for
judicial review of this action must be filed in the United States Court
of Appeals for the appropriate circuit by February 1, 2013. Pursuant to
Clean Air Act section 307(d)(1)(B), this action is subject to the
requirements of Clean Air Act section 307(d) as it promulgates a FIP
under Clean Air Act section 110(c). Filing a petition for
reconsideration by the Administrator of this final rule does not affect
the finality of this action for the purposes of judicial review nor
does it extend the time within which a petition for judicial review may
be filed, and shall not postpone the effectiveness of such rule or
action. This action may not be challenged later in proceedings to
enforce its requirements. See Clean Air Act section 307(b)(2).
List of Subjects in 40 CFR Part 52
Environmental protection, Air pollution control, Incorporation by
reference, Intergovernmental relations, Nitrogen dioxide, Particulate
matter, Reporting and recordkeeping requirements, Sulfur oxides,
Volatile organic compounds.
Dated: November 26, 2012.
Lisa P. Jackson,
Administrator.
Title 40, chapter I, of the Code of Federal regulations is amended
as follows:
PART 52--[AMENDED]
0
1. The authority citation for part 52 continues to read as follows:
Authority: 42 U.S.C. 7401 et seq.
0
2. Section 52.1170 is amended by adding a new entry at the end of the
table in paragraph (e) for ``Regional Haze Plan'' to read as follows:
Sec. 52.1170 Identification of plan.
* * * * *
(e) * * *
EPA-Approved Michigan Nonregulatory and Quasi-Regulatory Provisions
--------------------------------------------------------------------------------------------------------------------------------------------------------
Name of
nonregulatory Applicable geographic or State submittal date EPA approved Comments
SIP provision nonattainment area date
------------------------------------------------------------------------------------------------------------
* * * * * * *
Regional Haze statewide........................ 11/5/2010........... 12/3/2012 Addresses all
Plan [Insert page regional haze plan
number where elements except
the document BART emission
begins] limitations for
EGUs, St. Marys
Cement, Escanaba
Paper, and Tilden
Mining
--------------------------------------------------------------------------------------------------------------------------------------------------------
[[Page 71550]]
0
3. Section 52.1183 is amended by adding paragraphs (g), (h), and (i),
to read as follows:
Sec. 52.1183 Visibility protection.
* * * * *
(g) The requirements of section 169A of the Clean Air Act are not
met because the regional haze plan submitted on November 5, 2010, does
not meet the best available retrofit technology requirements of 40 CFR
51.308(e) with respect to emissions of NOX and
SO2 from Saint Marys Cement in Charlevoix and NOX
from Escanaba Paper Company in Escanaba. These requirements for these
two facilities are satisfied by 40 CFR 52.1183(h) and 40 CFR
52.1183(i), respectively.
(h)(1) For the 30-day period beginning January 1, 2017, and
thereafter, Saint Marys Cement, or any subsequent owner or operator of
the Saint Marys Cement facility located in Charlevoix, Michigan, shall
not cause or permit the emission of oxides of nitrogen (expressed as
NO2) to exceed 2.80 lb per ton of clinker as a 30-day
rolling average.
(2) For the 12-month period beginning January 1, 2017, and
thereafter, Saint Marys Cement, or any subsequent owner or operator of
the Saint Marys Cement facility located in Charlevoix, Michigan, shall
not cause or permit the emission of NOX (expressed as
NO2) to exceed 2.40 lb per ton of clinker as a 12-month
average.
(3) Saint Marys Cement, or any subsequent owner or operator of the
Saint Marys Cement facility located in Charlevoix, Michigan, shall not
cause or permit the emission of SO2 to exceed 7.50 lb per
ton of clinker as a 12-month average.
(4) Saint Marys Cement, or any subsequent owner or operator of the
Saint Marys Cement facility located in Charlevoix, Michigan, shall
operate continuous emission monitoring systems to measure
NOX and SO2 emissions from its kiln system in
conformance with 40 CFR part 60 appendix F procedure 1.
(5) The reference test method for assessing compliance with the
limit in paragraph (h)(1) of this section shall be use of a continuous
emission monitoring system operated in conformance with 40 CFR part 60,
appendix F, procedure 1. A new 30-day average shall be computed at the
end of each calendar day in which the kiln operates, based on the
following procedure: First, sum the total pounds of NOX
(expressed as NO2) emitted during the operating day and the
previous twenty-nine operating days, second, sum the total tons of
clinker produced during the same period, and third, divide the total
number of pounds by the total clinker produced during the thirty
operating days.
(6) The reference test method for assessing compliance with the
limit in paragraphs (h)(2) and (h)(3) of this section shall be use of a
continuous emission monitoring system operated in conformance with 40
CFR part 60, appendix F, procedure 1. A new 12-month average shall be
computed at the end of each calendar month, based on the following
procedure: First, sum the total pounds of NOX or
SO2, as applicable, emitted from the unit during the month
and the previous eleven calendar months, second, sum the total tons of
clinker production during the same period, and third, divide the total
number of pounds of emissions of NOX or SO2, as
applicable, by the total clinker production during the twelve calendar
months.
(7) Recordkeeping. The owner/operator shall maintain the following
records for at least five years:
(i) All CEMS data, including the date, place, and time of sampling
or measurement; parameters sampled or measured; and results.
(ii) All records of clinker production, which shall be monitored in
accordance with 40 CFR 60.63.
(iii) Records of quality assurance and quality control activities
for emissions measuring systems including, but not limited to, any
records required by 40 CFR part 60, appendix F, Procedure 1.
(iv) Records of all major maintenance activities conducted on
emission units, air pollution control equipment, CEMS and clinker
production measurement devices.
(v) Any other records required by 40 CFR part 60, subpart F, or 40
CFR part 60, appendix F, procedure 1.
(8) Reporting. All reports under this section shall be submitted to
Chief, Air Enforcement and Compliance Assurance Branch, U.S.
Environmental Protection Agency, Region 5, Mail Code AE-17J, 77 W.
Jackson Blvd., Chicago, IL 60604-3590.
(i) The owner/operator shall submit quarterly excess emissions
reports for SO2 and NOX BART limits no later than
the 30th day following the end of each calendar quarter. Excess
emissions means emissions that exceed the emissions limits specified in
paragraph (h)(1), (h)(2), and (h)(3) of this section. The reports shall
include the magnitude, date(s), and duration of each period of excess
emissions, specific identification of each period of excess emissions
that occurs during startups, shutdowns, and malfunctions of the unit,
the nature and cause of any malfunction (if known), and the corrective
action taken or preventative measures adopted.
(ii) Owner/operator of each unit shall submit quarterly CEMS
performance reports, to include dates and duration of each period
during which the CEMS was inoperative (except for zero and span
adjustments and calibration checks), reason(s) why the CEMS was
inoperative and steps taken to prevent recurrence, and any CEMS repairs
or adjustments.
(iii) The owner/operator shall also submit results of any CEMS
performance tests required by 40 CFR part 60, appendix F, Procedure 1
(Relative Accuracy Test Audits, Relative Accuracy Audits, and Cylinder
Gas Audits).
(iv) When no excess emissions have occurred or the CEMS has not
been inoperative, repaired, or adjusted during the reporting period,
such information shall be stated in the quarterly reports required by
paragraphs (h)(7)(i) and (ii) of this section.
(i) Escanaba Paper Company, or any subsequent owner or operator of
the Escanaba Paper Company facility in Escanaba, Michigan, shall meet
the following requirements and shall not cause or permit the emission
of NOX (expressed as NOX) to exceed the following
limits:
(1) For Boiler 8, designated as EU8B13, a rolling 30-day average
limit of 0.35 lb per MMBTU.
(2) A continuous emission monitoring system shall be operated to
measure NOX emissions from Boiler 8 in conformance with 40
CFR part 60, appendix F.
(3) The reference test method for assessing compliance with the
limit in paragraph (i)(1) of this section shall be a continuous
emission monitoring system operated in conformance with 40 CFR part 60,
appendix F. A new 30-day average shall be computed at the end of each
calendar day in which the boiler operated, based on the following
procedure: first, sum the total pounds of NOX emitted from
the unit during the operating day and the previous twenty-nine
operating days, second sum the total heat input to the unit in MMBTU
during the same period, and third, divide the total number of pounds of
NOX emitted by the total heat input during the thirty
operating days.
(4) For Boiler 9, also identified as EU9B03, a limit of 0.27 lb per
MMBTU.
(5) The reference test method for assessing compliance with the
limit in paragraph (i)(4) of this section shall be a test conducted in
accordance with 40 CFR part 60, appendix A, Method 7.
(6) Recordkeeping. The owner/operator shall maintain the following
[[Page 71551]]
records regarding Boiler 8 and Boiler 9 for at least five years:
(i) All CEMS data, including the date, place, and time of sampling
or measurement; parameters sampled or measured; and results.
(ii) All stack test results.
(iii) Daily records of fuel usage, heat input, and data used to
determine heat content.
(iv) Records of quality assurance and quality control activities
for emissions measuring systems including, but not limited to, any
records required by 40 CFR part 60, appendix F, Procedure 1.
(v) Records of all major maintenance activities conducted on
emission units, air pollution control equipment, and CEMS.
(vi) Any other records identified in 40 CFR 60.49b(g) or 40 CFR
part 60, appendix F, Procedure 1.
(7) Reporting. All reports under this section shall be submitted to
the Chief, Air Enforcement and Compliance Assurance Branch, U.S.
Environmental Protection Agency, Region 5, Mail Code AE-17J, 77 W.
Jackson Blvd., Chicago, IL 60604-3590.
(i) Owner/operator of Boiler 8 shall submit quarterly excess
emissions reports for the limit in paragraph (i)(1) no later than the
30th day following the end of each calendar quarter. Excess emissions
means emissions that exceed the emissions limit specified in paragraph
(i)(1) of this section. The reports shall include the magnitude,
date(s), and duration of each period of excess emissions, specific
identification of each period of excess emissions that occurs during
startups, shutdowns, and malfunctions of the unit, the nature and cause
of any malfunction (if known), and the corrective action taken or
preventative measures adopted.
(ii) Owner/operator of Boiler 8 shall submit quarterly CEMS
performance reports, to include dates and duration of each period
during which the CEMS was inoperative (except for zero and span
adjustments and calibration checks or when Boiler 8 is not operating),
reason(s) why the CEMS was inoperative and steps taken to prevent
recurrence, and any CEMS repairs or adjustments.
(iii) Owner/operator of Boiler 8 shall also submit results of any
CEMS performance tests required by 40 CFR part 60, appendix F,
procedure 1 (Relative Accuracy Test Audits, Relative Accuracy Audits,
and Cylinder Gas Audits).
(iv) When no excess emissions have occurred or the CEMS has not
been inoperative, repaired, or adjusted during the reporting period,
such information shall be stated in the quarterly reports required by
paragraph (i)(7) of this section.
(v) Owner/operator of Boiler 9 shall submit reports of any
compliance test measuring NOX emissions from Boiler 9 within
60 days of the last day of the test. If owner/operator commences
operation of a continuous NOX emission monitoring system for
Boiler 9, owner/operator shall submit reports for Boiler 9 as specified
for Boiler 8 in paragraphs (i)(7)(i) to (i)(7)(iv) of this section.
[FR Doc. 2012-29014 Filed 11-30-12; 8:45 am]
BILLING CODE 6560-50-P