Airworthiness Directives; Piper Aircraft, Inc. Airplanes, 56993-57001 [2012-22529]
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Federal Register / Vol. 77, No. 180 / Monday, September 17, 2012 / Rules and Regulations
(3) If any damage or leakage is found as a
result of any inspection required in
paragraph (f)(2) of this AD, before further
flight, do the applicable corrective actions
following the instructions in Costruzioni
Aeronautiche TECNAM P2006T Aircraft
Maintenance Manual, Document No. 2006/
045, 2nd Edition—Revision 1, dated April 27,
2011.
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(g) Other FAA AD Provisions
The following provisions also apply to this
AD:
(1) Alternative Methods of Compliance
(AMOCs): The Manager, Standards Office,
FAA, has the authority to approve AMOCs
for this AD, if requested using the procedures
found in 14 CFR 39.19. Send information to
ATTN: Albert Mercado, Aerospace Engineer,
FAA, Small Airplane Directorate, 901 Locust,
Room 301, Kansas City, Missouri 64106;
telephone: (816) 329–4119; fax: (816) 329–
4090; email: albert.mercado@faa.gov. Before
using any approved AMOC on any airplane
to which the AMOC applies, notify your
appropriate principal inspector (PI) in the
FAA Flight Standards District Office (FSDO),
or lacking a PI, your local FSDO.
(2) Airworthy Product: For any requirement
in this AD to obtain corrective actions from
a manufacturer or other source, use these
actions if they are FAA-approved. Corrective
actions are considered FAA-approved if they
are approved by the State of Design Authority
(or their delegated agent). You are required
to assure the product is airworthy before it
is returned to service.
(3) Reporting Requirements: For any
reporting requirement in this AD, a federal
agency may not conduct or sponsor, and a
person is not required to respond to, nor
shall a person be subject to a penalty for
failure to comply with a collection of
information subject to the requirements of
the Paperwork Reduction Act unless that
collection of information displays a current
valid OMB Control Number. The OMB
Control Number for this information
collection is 2120–0056. Public reporting for
this collection of information is estimated to
be approximately 5 minutes per response,
including the time for reviewing instructions,
completing and reviewing the collection of
information. All responses to this collection
of information are mandatory. Comments
concerning the accuracy of this burden and
suggestions for reducing the burden should
be directed to the FAA at: 800 Independence
Ave. SW., Washington, DC 20591, Attn:
Information Collection Clearance Officer,
AES–200.
(h) Related Information
Refer to MCAI European Aviation Safety
Agency (EASA) AD No.: 2012–0043, dated
March 19, 2012; Costruzioni Aeronautiche
Tecnam Service Bulletin SB 80–CS, dated
January 2, 2012; and Costruzioni
Aeronautiche Tecnam P2006T Maintenance
Manual, 2nd Edition, Revision 1, dated April
7, 2011, for related information. For service
information related to this AD, contact
Costruzioni Aeronautiche TECNAM
Airworthiness Office, Via Maiorise—81043
Capua (CE) Italy; telephone: +39 0823
620134; fax: +39 0823 622899; email:
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m.oliva@tecnam.com, or
g.paduano@tecnam.com; Internet:
www.tecnam.com. You may review copies of
the referenced service information at the
FAA, Small Airplane Directorate, 901 Locust,
Kansas City, Missouri 64106. For information
on the availability of this material at the
FAA, call (816) 329–4148.
(i) Material Incorporated by Reference
(1) The Director of the Federal Register
approved the incorporation by reference
(IBR) of the service information listed in this
paragraph under 5 U.S.C. 552(a) and 1 CFR
part 51.
(2) You must use this service information
as applicable to do the actions required by
this AD, unless the AD specifies otherwise.
(i) Costruzioni Aeronautiche TECNAM
Service Bulletin SB 80–CS, dated January 2,
2012; and
(ii) Costruzioni Aeronautiche TECNAM
P2006T Aircraft Maintenance Manual,
Document No. 2006/045, 2nd Edition—
Revision 1, dated April 27, 2011.
(3) For Costruzioni Aeronautiche TECNAM
service information identified in this AD,
contact Costruzioni Aeronautiche TECNAM
Airworthiness Office, Via Maiorise—81043
Capua (CE) Italy; telephone: +39 0823
620134; fax: +39 0823 622899; email:
m.oliva@tecnam.com, or
g.paduano@tecnam.com; Internet:
www.tecnam.com.
(4) You may review copies of the service
information at the FAA, Small Airplane
Directorate, 901 Locust, Kansas City,
Missouri 64106. For information on the
availability of this material at the FAA, call
(816) 329–4148.
(5) You may view this service information
that is incorporated by reference at the
National Archives and Records
Administration (NARA). For information on
the availability of this material at NARA, call
202–741–6030, or go to: https://
www.archives.gov/federal-register/cfr/ibrlocations.html.
Issued in Kansas City, Missouri, on August
29, 2012.
Earl Lawrence,
Manager, Small Airplane Directorate, Aircraft
Certification Service.
[FR Doc. 2012–21927 Filed 9–14–12; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2011–0639; Directorate
Identifier 2011–CE–016–AD; Amendment
39–17169; AD 2012–17–06]
RIN 2120–AA64
Airworthiness Directives; Piper
Aircraft, Inc. Airplanes
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
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56993
We are adopting a new
airworthiness directive (AD) for certain
Piper Aircraft, Inc. Models PA–24, PA–
24–250, and PA–24–260 airplanes. This
AD was prompted by reports of cracks
developing in the stabilator horn
assembly. This AD requires replacement
of the stabilator horn assembly and/or
repetitive inspections of the stabilator
horn assembly for corrosion or cracks,
as applicable. Corrosion or cracks could
lead to failure of the stabilator horn.
Consequently, failure of the stabilator
horn could lead to a loss of pitch control
in flight. We are issuing this AD to
correct the unsafe condition on these
products.
DATES: This AD is effective October 22,
2012.
The Director of the Federal Register
approved the incorporation by reference
of a certain publication listed in the AD
as of October 22, 2012.
ADDRESSES: For service information
identified in this AD, contact Piper
Aircraft, Inc., 2926 Piper Drive, Vero
Beach, Florida 32960; telephone: (772)
567–4361; fax: (772) 978–6573; Internet:
https://www.newpiper.com/company/
publications.asp. You may review
copies of the referenced service
information at the FAA, Small Airplane
Directorate, 901 Locust St., Kansas City,
Missouri 64106. For information on the
availability of this material at the FAA,
call (816) 329–4148.
SUMMARY:
Examining the AD Docket
You may examine the AD docket on
the Internet at https://
www.regulations.gov; or in person at the
Docket Management Facility between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays. The AD
docket contains this AD, the regulatory
evaluation, any comments received, and
other information. The address for the
Docket Office (phone: 800–647–5527) is
Document Management Facility, U.S.
Department of Transportation, Docket
Operations, M–30, West Building
Ground Floor, Room W12–140, 1200
New Jersey Avenue SE., Washington,
DC 20590.
FOR FURTHER INFORMATION CONTACT:
Gregory K. Noles, Aerospace Engineer,
FAA, Atlanta Aircraft Certification
Office, 1701 Columbia Avenue, College
Park, Georgia 30337; phone: (404) 474–
5551; fax: (404) 474–5606; email:
gregory.noles@faa.gov.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed
rulemaking (NPRM) to amend 14 CFR
part 39 to include an AD that would
apply to the specified products. That
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NPRM published in the Federal
Register on June 22, 2011 (76 FR 36395).
That NPRM proposed to require
replacement of the stabilator horn
assembly and/or repetitive inspections
of the stabilator horn assembly for
corrosion or cracks, as applicable.
Comments
We gave the public the opportunity to
participate in developing this AD. The
following presents the comments
received on the proposal and the FAA’s
response to each comment.
Support for the Proposed Initial
Inspection
Comments from Kristin Amelia
Winter, Charles Parker, Carl Schoolcraft,
Dave Fitzgerald for the International
Comanche Society (ICS), Hans Neubert
for the ICS, Brian Kotso, and John F.
Murray were supportive of the AD’s
requirement for an initial inspection.
We did not change this final rule AD
action based on these comments.
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Request FAA To Withdraw NPRM (76
FR 36395, June 22, 2011) Due to
Adequacy of External Inspections
Phil Ciholas requested we reconsider
the NPRM (76 FR 36395, June 22, 2011)
requirements and noted that even the
most severe horn cracking reported
(propagated through the part to an
exterior surface and was visually
detectable without disassembly) had not
resulted in complete horn failure or the
severity of loss of control postulated in
the justification for the AD. The
commenter stated that no loss of control
incidents or accidents have ever been
documented that can be attributed to
this failure mode. Given the statistical
distribution of cracks reported, the
ability of existing external inspections
to detect cracks prior to complete failure
of the horn, and the lack of any actual
complete failures; the commenter felt
the internal inspection requiring
disassembly is unwarranted on most
aircraft, especially recent serial number
aircraft, unless there is other evidence of
potential issues observed on a particular
aircraft. We infer the commenter
requested to withdraw the current
proposal.
We disagree with the request to
withdraw the NPRM (76 FR 36395, June
22, 2011). A cracked stabilator horn
coupled with the aircraft flight envelope
conditions could create an unsafe
scenario even though there has not been
an in-flight event. A cracked stabilator
horn reduces the aircraft’s structural
load limits.
We did not change this final rule AD
action based on these comments.
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Request To Clarify Applicability
(Affected Part Numbers (P/Ns) and
Configurations)
David Ray Fitzgerald, Robert (no last
name given), Patrick D. Donovan,
Edward P. Horan, Steven Fischer, Phil
Ciholas, Dave Fitzgerald for ICS, Daniel
Jacob Katz, Arthur John Beyer, Hans
Neubert for the ICS, Brian Kotso, John
F. Murray, and Dennis Boykin requested
we clarify the applicability to clearly
state the affected horn P/Ns and clarify
whether other current and future horns
(supplemental type certificates (STC),
and so forth) are/will be affected. The
commenters noted that the text of the
proposed AD did not clearly state the
affected part numbers.
Robert (no last name given), Steven
Fischer, Daniel Jacob Katz, Hans
Neubert for ICS, and John F. Murray
also requested we address the
configuration of Models PA–24, PA–24–
250, and PA–24–260 airplanes using the
same horn but installed with thicker
torque tubes used on the Models PA–
24–400, PA–30, and PA–39 airplanes as
the proposed AD did not currently make
mention of this configuration. They
requested we consider excluding the
airplanes configured with the thicker
torque tubes from the applicability or
including them as terminating action.
Phil Ciholas, Arthur John Beyer, and
Dennis Boykin requested we address
potential material and process changes
during production of the Models PA–24,
PA–24–250, and PA–24–260 airplanes,
amending the NPRM (76 FR 36395, June
22, 2011) to apply to only those aircraft
that have experienced issues.
Dennis Boykin noted that the
manufacturing cycle between the
original castings (about 1957) and the
final production in 1972 of the Model
PA–24–260 airplane precluded the
requirement to ensure that similar
castings, raw materials, and processes
were in place, not just a similar design.
Dennis Boykin was not aware of any
Model PA–24–260 airplane’s stabilator
horn that has been separated, inspected,
and found deficient.
We partially agree with the
commenters. We agree with clarifying
the affected P/Ns because the issue is
specific to the combination of the P/N
and models in the original NPRM (76 FR
36395, June 22, 2011). However, we
disagree with excluding aircraft with the
thicker torque tube installed or making
the installation of the thicker torque
tube a terminating action. No
documentation has been supplied to
provide approval for the installation of
thicker torque tubes on the Models PA–
24, PA–24–250, or PA–24–260
airplanes, and the torque tube is not the
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only contributing factor to the unsafe
condition. The FAA has determined the
condition is likely to exist or develop in
other products of the same type design.
We have insufficient data to show that
airplanes modified with the thicker
torque tube do not have the unsafe
condition.
We also disagree with excluding
stabilator horns manufactured later in
the production cycle. We have no record
of castings, raw materials, and/or
processes changing significantly enough
to provide justification to exclude those
airplanes from this AD action.
If an owner/operator submits
substantiating data to support the
installation of the thicker torque tube as
an alternative method of compliance
(AMOC) to this requirement, the FAA
will review and consider all AMOC
requests we receive provided they
follow the procedures in 14 CFR 39.19
and this AD.
We changed the AD’s applicability in
this final rule AD action to include the
horn P/N.
Request To Lower Torque Value for
Horn Installation
Lawrence La Beau, Charles Parker,
Eric Paul, Tom Veatch, Ivan R. Wilson,
Patrick D. Donovan, Ken E. Shaffer,
Patric Barry, John Trudel, Carl
Schoolcraft, Phil Ciholas, Dave
Fitzgerald for the ICS, Andrew Detsch,
Hans Neubert for the ICS, Brian Kotso,
John F. Murray, and Allan H. Bieck
requested that the AD state an
appropriate lower shear nut torque
value for the bolts common to the
stabilator horn and torque tube. Phil
Ciholas requested we add horn
deformation limits as a way to control
the installation torque and related stress
corrosion cracking. Charles Parker, Eric
Paul, Tom Veatch, Ivan R. Wilson,
Patric Barry, John Trudel, Dave
Fitzgerald for the ICS, Hans Neubert for
the ICS, and Brian Kotso requested we
consider an initial inspection and
reinstallation with the lower torque
value as terminating action for the AD.
Eric Paul and John F. Murray requested
we lower the torque value of the stop
collar bolts. Phil Ciholas requested we
consider switching to shear nuts when
any work is done on the joint.
The commenters stated over-torque is
the root cause of the stress corrosion
condition and the procedure does not
clearly require a lower torque value.
None of the commenters provided
justification for the use of stop collar
bolts separate from the horn bolts or for
the shear nuts.
We agree with adding the installation
torque value for the bolts common to the
horn and torque tube into the AD
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procedures because it is a factor in
mitigating the unsafe condition. We will
also coordinate with the airplane’s
manufacturer on clarifying the airplane
maintenance manual procedures for
torque of these bolts. However, we
disagree with adding an initial
inspection and reinstallation of the
torque tube with the lower torque value
as terminating action for the AD.
Although the torque value is a
contributing factor, it is not the only
factor (others are balance arm
interference fit, basic material
susceptibility, and corrosion potential).
No sufficient correlation has been
established between the torque value
and deformation and subsequent stress
corrosion cracking. Consequently, we
disagree with adding horn deformation
limits as a way to control the
installation torque and related stress
corrosion cracking.
We disagree with mandating a lower
torque value of the stop collar bolts or
mandating a switch to shear nuts when
any work is done on the joint. The stop
collar bolts did not contribute to the
unsafe condition, and we cannot
mandate actions through an AD that are
unnecessary to correct the unsafe
condition. There is no current data for
approval to change the configuration to
shear nuts.
We changed the AD by adding the
installation torque value for the bolts
common to the horn and torque tube
into the AD procedures.
Request To Use Thicker Torque Tube
With Horn
Lawrence La Beau, Randy Black,
Anonymous, Donald Dummer, Albert
Powers, Steven Fischer, Stewart
Campbell, Miller Duffield Einsel,
Robert, Eric Paul, Tom Veatch, Patric
Barry, John Trudel, Edward P. Horan,
Carl Schoolcraft, Steven Fischer, Phil
Ciholas, Dave Fitzgerald for the ICS,
Daniel Jacob Katz, Hans Neubert for the
ICS, Lawrence E. Pride, Jim Ritter, Brian
Kotso, and John F. Murray noted thicker
torque tubes discovered during the ICS’
survey targeted inspections at the horn.
This survey was beyond the current
maintenance program. The commenters
cited the thicker torque tube could
lessen the potential for stress corrosion
cracking due to horn deformation.
Robert, Steven Fischer, Daniel Jacob
Katz, Hans Neubert for ICS, and John F.
Murray requested we address the
configuration of Models PA–24, PA–24–
250, and PA–24–260 airplanes with the
subject horn but installed with thicker
torque tubes.
We do not agree with the commenters.
We disagree with authorizing the
installation of the thicker torque tube.
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No documentation has been supplied to
provide approval for installation of the
thicker torque tube configuration on any
airplanes affected by this AD.
The FAA will review and consider
any AMOC to support the installation of
the thicker tube provided it follows the
procedures in 14 CFR 39.19 and this
AD.
We did not change this final rule AD
action based on these comments.
Request To Provide for a Terminating
Action to the Repetitive Inspections
Kristin Amelia Winter, Lawrence
Zubel, Charles Parker, Randy Black,
Donald Dummer, Steven Fischer,
Stewart Campbell, Miller Duffield
Einsel, Eric Paul, Tom Veatch, Ivan R.
Wilson, Patric Barry, Steven Fischer,
Phil Ciholas, Dave Fitzgerald for the
ICS, Daniel Jacob Katz, Hans Neubert for
the ICS, Jim Ritter, Brian Kotso, and
John F. Murray requested a terminating
action to the repetitive inspections. All
the commenters proposed various
actions (that is, use of lower installation
torque value, installation of a thicker
torque tube, installation of replacement
horn by way of Australian Civil
Aviation Safety Authority (CASA)
CASA Supplemental Type Certificate
(STC) SVA 532, and terminating action
based on additional data collected
during the inspections) with varying
levels of supporting data.
We disagree because no proposed
terminating action eliminates all the
contributing factors to the unsafe
condition. The individual proposed
actions have been addressed in other
requested changes to the AD. The
inspection or replacement programs will
manage the issue to an acceptable level
of risk.
We will consider proposals for a
terminating action as an AMOC
provided the procedures of 14 CFR
39.19 and this AD are followed.
We did not change this final rule AD
action based on these comments.
Request To Credit for Previous
Compliance
Commenters David Charles Meigs,
Randy Black, Steven Fischer, Hans
Neubert for the ICS, and Brian Kotso
noted that operators have typically been
allowed credit for previous compliance
in AD actions. All commenters
requested provision for credit when
compliance to the requirements has
already been accomplished.
We agree that credit should be given
when compliance to the requirements
has already been done. The AD already
allows for such credit by stating ‘‘unless
already done’’ in paragraph (f) of the
AD. As long as the requirements of the
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56995
AD are followed, credit is available. Any
other actions taken would need to be
submitted as an AMOC following
paragraph (h) of the AD.
We did not change this final rule AD
action based on these comments.
Request To Clarify the AD Applicability
to Replacement Parts
Commenters David Charles Meigs,
Randy Black, Steven Fischer, Hans
Neubert for the ICS, Brian Kotso stated
that the AD applicability is not clearly
defined in terms of both the susceptible
horn part number and the affected
models. Several commenters request
clarification of the AD applicability to
replacement parts, particularly the horn
in CASA STC SVA 532.
We partially agree with clarification
on the applicability because the focus of
this AD is the horn P/N as discussed in
the previous issue ‘‘Request To Clarify
Applicability.’’ We disagree with
specifically addressing the CASA STC
because the STC is still under review for
FAA validation and not all design issues
have been addressed at this point. Any
action relating the STC to the AD will
be documented during the FAA review
of the CASA STC.
As discussed previously, we changed
the AD’s applicability to include the
horn P/N.
Request To Increase Initial Compliance
Time
Patric Barry and Phil Ciholas
expressed concerns with the availability
of parts and shop capacity. The
commenters requested an increase in
the initial compliance time.
We disagree with the commenters.
The unsafe condition must be addressed
in a timely manner. The FAA will
consider AMOCs following the
procedures in 14 CFR 39.19 and this AD
to address any potential parts
availability or shop capacity issues.
We did not change this final rule AD
action based on these comments.
Request To Change Units of Compliance
Times
Commenters Randy Black, Patrick D.
Donovan, Carl Schoolcraft, Hans
Neubert for the ICS, John F. Murray, and
Allan H. Bieck requested changing
compliance time criteria. Patrick D.
Donovan, Hans Neubert for the ICS, and
John F. Murray asked that only calendar
time be used for compliance times. Carl
Schoolcraft and Allan H. Bieck
requested that only TIS be used for
compliance times. The commenters
noted that stress corrosion cracking
(SCC) is a time-related function and not
TIS. Carl Schoolcraft noted the calendar
time limit to be arbitrary and to have no
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bearing on the condition of the horn.
Allan H. Bieck commented TIS is what
puts strain on the horn, not idle
calendar time while the aircraft sits in
a hangar.
We disagree with eliminating the
calendar time compliance. Calendar
time is a key factor in SCC. We also
disagree with removing the operational
time (TIS) requirement as corrosion in
the torque tube is a contributing factor,
and the established actions for the
corrosion currently have both a calendar
and TIS requirement. We will retain our
compliance time using both calendar
time and TIS.
We did not change this final rule AD
action based on these comments.
Request To Eliminate the Repetitive
Inspection Requirement
Kristin Amelia Winter, Charles
Parker, Albert Powers, Ken E. Shaffer,
John Trudel, Dave Fitzgerald for the ICS,
Phil Ciholas, and Brian Kotso requested
eliminating the repetitive inspection
requirement. Commenters justify
eliminating the repetitive inspections by
stating the cracks do not appear to be
time or use related, there is low or no
history of cracking in the fleet, there
have been no catastrophic horns failures
in service, and there is potential for
terminating action.
We do not agree because SCC is
inherently time-related and indirectly
driven by operational usage. Not all
aircraft will crack, and those that do
will not crack at the same time. SCC has
several contributing factors that add to
the variability. For instance, typical
fatigue cracking includes scatter factors
on the order of four to determine the
appropriate intervals to take action.
While high-time aircraft with no
cracking is useful data, it does not
eliminate the need for action. As for the
volume of findings, the quantity
compared to the entire fleet size is low.
However, when measured against the
quantity of valid inspections performed,
the find rate is as high as 20 percent.
It is also true that no parts have failed
catastrophically in flight and the
findings have been during the ICS’
survey targeted at the horn. Note that
this survey was beyond the current
required maintenance program. A
cracked horn coupled with the aircraft
flight envelope conditions could still
create an unsafe scenario even though
there has not been an in-flight event. In
fact, the service history provides
evidence of extensive cracking on both
sides of the torque tube bore leading to
the potential unsafe condition. As
discussed in other responses to
commenter requests, no proposed
terminating action eliminates all the
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contributing factors to the unsafe
condition. The inspection or
replacement programs will manage the
issue to an acceptable level of risk.
We did not change this final rule AD
action based on these comments.
Request To Change Inspection Intervals
Eric Paul, Ivan R. Wilson, Patrick D.
Donovan, Patric Barry, Carl Schoolcraft,
Phil Ciholas, Dave Fitzgerald for the
ICS, Andrew Detsch, John F. Murray,
and Allan H. Bieck requested an
increased repetitive interval from 100
hours to 200 hours, 500 hours, 1,000
hours, or 2,000 hours.
Patrick D. Donovan, Patric Barry, and
Dave Fitzgerald for the ICS noted that
taking half of the average discovery time
(stated as 4,000 hours TIS) should be a
reasonable approach to establish a
repetitive interval. Ivan R. Wilson and
Jim Ritter also referenced the long
service history of the fleet
(approximately 50 years and several
thousand hours). Andrew Detsch
asserted that the cracks occurred later in
the service life or did not grow. Arthur
John Beyer provided information that
they inspected the component twice
near 4,000 TIS at an interval of 4 years
and 264 hours with no cracking
observed at either inspection. Han
Neubert recommended establishing
intervals based on a study of 2014–T6
behavior under stress corrosion to
define stress and environment
thresholds similar to a provided report
about stress corrosion susceptibility,
Time Exposure Studies on Stress
Corrosion Cracking of Aluminum 2014–
T6, 2219–T87, 2014–T651, 7075–T651,
and Titanium 6Al–4V, dated June 1,
1973 (https://ntrs.nasa.gov/archive/nasa/
casi.ntrs.nasa.gov/19730009798_
1973009798.pdf). Charles Parker, Arthur
John Beyer, and Jim Ritter requested
justification for the current intervals.
We partially agree with adjusting the
repetitive interval from 3 years to 5
years because it would align with the
rationale for the existing 10-year or
1,000-hour interval and other guidance
used to establish the intervals. There is
no need to decrease the interval to 200
hours as the AD provides an interval of
500 hours.
We disagree with increasing the
repetitive interval beyond 500 hours for
several reasons. We must consider many
factors to define an appropriate
inspection interval.
The first factor, the design safety
requirement, does not allow strength
degradation below design ultimate value
or stiffness degradation for flutter.
Advisory Circular (AC) 23–13A, Fatigue,
Fail-Safe, and Damage Tolerance
Evaluation of Metallic Structure for
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Normal, Utility, Acrobatic, and
Commuter Category Airplanes, dated
September 29, 2005, (https://rgl.faa.gov/
Regulatory_and_Guidance_Library/
rgAdvisoryCircular.nsf/list/AC%202313A/$FILE/ac23-13A.pdf) describes how
ensuring no detectable cracks within the
operational life of the aircraft through
an appropriate inspection interval meets
the design requirement. The existing
findings of cracks do not meet these
requirements. Simply, the aircraft is not
certificated to meet airworthiness
standards with a known crack.
A ‘‘detectable’’ size for a crack is a
value established for the specific
inspection method in a specific
application. The discovered cracks had
far exceeded detectable size before they
were found during the targeted
inspections. This is due in part to no
targeted inspections until discovery of
corrosion issues on the attached torque
tube several years ago. Following the
approach in AC 23–13A, the estimated
service history would provide a test life
of approximately 4,000 hours, then
apply a scatter factor of approximately
4, yielding 1,000 hours. Again, this
should be for detectable cracks that do
not degrade the strength and stiffness.
An additional factor of 2 (providing two
inspection opportunities) could be
applied to cover that portion, yielding
an inspection at 500 hours. Note, this is
only an example to show the
reasonableness of the proposed interval
based on service data. The interval is
driven primarily by calendar time using
a similar approach.
The second factor is the probabilistic
nature of cracking. While some hightime or aged aircraft do not exhibit
cracking, we expect this in the
distribution and is insufficient rationale
to shorten the interval. For example, the
data point of a 4-year/264-hour interval
is useful, but many more data points
would be necessary to support an
increased interval.
The third factor is associated with
service history and the existing intervals
for related issues on the stabilator
control system. For the attached torque
tube, Piper Aircraft, Inc. Service
Bulletin No. 1160, dated December 26,
2005, specifies a 10-year repetitive
inspection for corrosion. Also for the
tube, Special Airworthiness Information
Bulletin CE–04–88, dated September 15,
2004, (https://rgl.faa.gov/Regulatory_
and_Guidance_Library/rgSAIB.nsf/0/
77fc29bb15c8a85b8625721f0052ecb4/
$FILE/CE-04-88.pdf) specifies a 3-year
or 500-hour repetitive inspection, and
AD 74–13–03 (41 FR 17371, April 26,
1976) requires a 3-year or 500-hour
repetitive inspection. These issues are
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corrosion-related and corrosion is a
factor in the SCC of the horn.
The assertion that cracks occurred
later or early in service and then did not
grow has no supporting data to use in
establishing intervals.
The FAA reviewed the report
provided by Hans Neubert, Time
Exposure Studies on Stress Corrosion
Cracking of Aluminum 2014–T6, 2219–
T87, 2014–T651, 7075–T651, and
Titanium 6Al–4V, dated June 1, 1973,
(https://ntrs.nasa.gov/archive/nasa/casi.
ntrs.nasa.gov/19730009798_
1973009798.pdf). While additional work
could be coordinated if funding is
available, we must first manage the
known condition. The report already
alludes to the fact that aluminum 2014–
T6 is particularly susceptible to SCC
which invalidates the assumption that
aluminum 2014–T6 would have
equivalent behavior to other test
material. There is no true stress
corrosion threshold (similar to a fatigue
endurance limit) for aluminum 2014–
T6. Additional work would be required
to validate the stresses from all
contributing factors once any type of
threshold was tested.
We changed the repetitive interval for
inspected parts in paragraph (g)(1) of the
AD from 3 years to 5 years.
Request To Reconsider the Requirement
for Repetitive Inspection of the
Assembly
Kristin Amelia Winter, Steven
Fischer, George Edward White, Patric
Barry, Carl Schoolcraft, Dave Fitzgerald
for the ICS, Andrew Detsch, Arthur John
Beyer, Jim Ritter, and John F. Murray
requested we reconsider the
requirement for repetitive, intrusive
inspection of the assembly. The
commenters were concerned that
repetitive disassembly and re-assembly
of the structure could introduce new
risks from wear, assembly errors, etc.
We disagree with the commenters.
While we agree that there are potential
risks with the repeated inspection, the
current issue is a higher risk and we
must address the known unsafe
condition. The need for a repetitive
inspection has been addressed
elsewhere in this final rule AD action.
Installation of the new parts would
minimize the stated risk of repeated
disassembly and reassembly and
achieve the maximum interval of 10
years or 1,000 hours.
We did not change this final rule AD
action based on these comments.
Request To Allow Alternative
Inspection Methods
George Edward White, Patrick D.
Donovan, Patric Barry, Phil Ciholas, and
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Dave Fitzgerald for the ICS requested
allowance for alternative, less intrusive,
inspection methods such as X-ray,
magnetic particle inspection, or bolt
torque and measured torque tube
deformation. The commenters reasoned
that the alternative inspection methods
could avoid disassembly and
reassembly.
We do not agree with this request
because:
• X-ray does not provide a
sufficiently high probability (reliability)
of detection for cracks at sizes needed
to control the unsafe condition.
• Magnetic particle inspection is for
magnetic materials and would not be
appropriate for the aluminum horn.
• While the bolt torque value or
torque tube deformation could be a
partial indicator, it is not a full measure
of all the contributing factors. The
viability of such a method would also be
affected by manufacturing variability
(machining, drawing tolerances, and so
forth) making it difficult to build an
appropriate model to ensure an
adequate inspection method.
We did not change this final rule AD
action based on these comments.
Request To Clarify What the AD
Requires
Dave Fitzgerald for the ICS requested
we clarify the statement in the summary
of the NPRM (76 FR 36395, June 22,
2011) of what parts are being replaced.
We agree with the commenter that it
is important to clearly state what parts
are required in the AD action.
We changed the summary of the final
rule to require replacement of the
stabilator horn assembly and/or
repetitive inspection of the stabilator
horn assembly, as applicable.
Request To Allow Re-Use of Inspected
Horns
Ivan R. Wilson, Patrick D. Donovan,
Carl Schoolcraft, Andrew Detsch, and
John F. Murray requested a change in
compliance time to allow inspected
parts to have the same inspection
interval as new replacement parts. Carl
Schoolcraft also requested the option of
installing serviceable parts in lieu of
new parts.
We agree with allowing used parts as
replacement parts provided they have
been inspected before installation and
found free of cracks (serviceable) and
they continue the repetitive inspection
option in this AD. However, we disagree
with allowing the same interval on used
inspected replacement parts as on new
replacement parts because a single
penetrant inspection method does not
provide the same confidence level for a
crack-free part as a new part does. Such
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Fmt 4700
Sfmt 4700
56997
an inspection could not reliably detect
sufficiently small cracks; therefore, an
approach similar to damage tolerance
requiring multiple inspections is
warranted.
We added language to:
• Clarify compliance and procedures
for the replacement of the stabilator
horn assembly with a serviceable
stabilator horn assembly, provided it is
inspected before installation and found
free of cracks or corrosion and continues
with the repetitive inspections required
for a used part; and
• Clarify the initial inspection for
owner/operators who may have already
installed a used serviceable stabilator
horn assembly on their airplane.
Request To Validate and/or Revise the
Cost Estimate
Randy Black and Arthur John Beyer
requested we validate and/or revise the
cost estimate. One commenter ordered
parts including a new horn, new torque
tube, new bearings, and new hardware
estimated at $1,500 for only the parts
cost. Another commenter noted the cost
on U.S. operators does not include
subsequent inspections.
We do not agree with this request
because the parts cost only includes
those parts required by the AD actions
(the horn assembly). Optional parts,
such as the tube, are not mandated and
not required in the associated cost.
Repetitive inspections are not included
in AD cost estimates as it cannot be
determined which option an owner/
operator may choose, or the number of
times the action(s) may be executed on
an individual aircraft.
We did not change this final rule AD
action based on these comments.
Request To Have Manufacturer Show
Ability To Meet Parts Demand
Commenters Bob Rosansky, Patrick D.
Donovan, Patric Barry, John Trudel, and
Phil Ciholas are associated with this
request. Some commenters requested
that the airplane manufacturer
demonstrate the ability to meet the parts
demand before the AD is issued. One
commenter requested time to create a
parts supply for the replacement horn
from the Australian CASA STC SVA
532. Several commenters estimated that
it might require one year or more for the
manufacturer to provide the required
parts and are concerned that the
manufacturer’s parts ordering system
will be unable to meet the demand. The
request for the CASA-approved horn is
to alleviate the AD actions.
We do not agree because the
manufacturer has told the FAA they can
support the parts requirements for this
AD. This AD is necessary to address an
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unsafe condition. If parts availability
becomes a problem, the FAA will
consider AMOC requests and determine
whether they provide an acceptable
level of safety when they are submitted
following the procedures in 14 CFR
39.19 and this AD. The AD initial
compliance time should provide
sufficient time to create a parts supply.
The AD is not addressing the CASAapproved horn since the horn is not
FAA-approved at this time.
We did not change this final rule AD
action based on these comments.
Request To Change Compliance Time
Because Quality Issues Might Occur
Patrick D. Donovan, Patric Barry, and
John Trudel requested changes to the
compliance time based on possible
quality issues in manufacturing or
delivering required parts. The
commenters referenced instances where
the manufacturer supplied parts that did
not meet/specifications or delivered the
wrong part numbers.
We do not agree because if nonconforming parts or the wrong parts are
distributed by the manufacturer, then
the problem will be addressed through
the current regulations, including
potential AD action. The FAA cannot
address this problem unless it occurs
and is appropriately reported.
We did not change this final rule AD
action based on these comments.
tkelley on DSK3SPTVN1PROD with RULES
Request To Have Manufacturer Provide
Parts Kit
Randy Black suggested the
manufacturer combine the replacement
horn into a kit with the torque tube and
noted that a combined kit would
provide a convenience to owners/
operators.
We disagree because the additional
parts beyond the horn assembly are not
required by this AD because they are not
necessary to address the unsafe
condition.
We did not change this final rule AD
action based on these comments.
Request To Have FAA Directly Notify
Owners/Operators of the NPRM (76 FR
36395, June 22, 2011)
Dennis Boykin stated the FAA failed
to send the NPRM (76 FR 36395, June
22, 2011) to him. The commenter stated
he was not notified of the NPRM by the
FAA, but by the type club. We conclude
that the commenter requested direct
notification of the NPRM.
We disagree with the request. The
FAA does not mail NPRMs. Effective
March 1, 2010, the FAA stopped
mailing paper copies of ADs. We have
continued to fax and/or use the US
Postal Service to mail Emergency ADs.
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To continue receiving ADs at no cost,
please subscribe to our GovDelivery
email service by visiting the Regulatory
and Guidance Library home page
(https://rgl.faa.gov). For those desiring
paper copies, we will continue to
provide the AD Biweekly, which is a
paid subscription of all ADs issued in
the Federal Register over the previous
2-week period. The AD Biweekly is
printed and mailed by the Government
Printing Office (GPO). Contact the GPO
directly at phone: (202) 512–1806 to
subscribe.
We did not change this final rule AD
action based on these comments.
Request To Include Reporting
Requirement and Analysis of Data To
Refine AD
Kristin Amelia Winter, George
Edward White, Patrick D. Donovan,
Arthur John Beyer, Hans Neubert for the
ICS, and Dennis Boykin requested
adding a reporting requirement with
subsequent use of the data to evaluate
(or eliminate) the inspection intervals
and to evaluate potential terminating
actions. Two of the commenters
requested the reporting be provided to
both the FAA and ICS. One commenter
also requested a provision for rescinding
the AD or extending the inspection
intervals based on the number of nonfindings, especially if a new part is
installed. Finally, one commenter
proposed to exclude the Model PA–24–
260 and evaluate it at a later date.
The commenters noted that the initial
inspection cycle would provide three
years of time to collect and evaluate the
data which would allow the FAA and
interested parties an opportunity to
formulate a more narrowly targeted AD
that would better balance the cost with
the hoped for improvement in
airworthiness and hence safety. Lastly,
it would provide the data necessary to
design and obtain approval of an AMOC
or STC that effectively addresses this
unsafe condition and terminates any
final recurring AD.
We disagree with adding a reporting
requirement. Based on the Paperwork
Reduction Act, a reporting requirement
must meet the following conditions:
• Help develop a corrective action;
• Determine the scope of the problem
and how adequate the Design Approval
Holder’s corrective actions are; and
• Avoid unsafe consequences if we
do not collect the information.
To eliminate the repetitive
inspections and develop a terminating
action depends on a combination of
factors. The following three factors
would require a re-design to eliminate
the repetitive inspections: Balance arm
interference fit, basic material
PO 00000
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Fmt 4700
Sfmt 4700
properties, and use of a thicker torque
tube previously discussed. Lowering the
installation torque value was addressed
earlier. Reduction of corrosion potential
is currently addressed via repetitive
inspections as discussed below. As all
major contributing factors are not
eliminated, reporting would not provide
sufficient information to eliminate the
inspections or directly provide
terminating action.
Any individual or group is free to
work independently to coordinate data
collection supporting a potential
concept as an AMOC or design change
(STC).
We also disagree with evaluating the
Model PA–24–260 airplane only in the
future because that model meets the
regulatory requirement where the unsafe
condition is likely to exist or develop in
other products of the same type design.
We did not change this final rule AD
action based on these comments.
Request To Have FAA Determine Status
of Type Certificate Holder
Patric Barry and John Trudel
expressed concern that the
manufacturer ’s engineering/design
work on the corrective action and parts
supply issues are evidence of
abandonment of the responsibilities of a
type certificate holder. We conclude the
commenters requested the FAA
determine the status of the type
certificate holder.
We disagree with this request. The
manufacturer met its obligation as a
type certificate holder by working with
the FAA and industry to generate a
corrective action program addressing
the unsafe condition.
Based on these comments, we made
no change to the AD action.
Request To Require Inspection of the
Torque Tube Assembly/Control Horn
Hans Neubert for the ICS commented
that the reason that the torque tube
assembly/control horn has not been
previously inspected for cracks is due to
the fact there is no prior manufacturer
requirement to inspect. We infer the
commenter requested the FAA require
inspection of the torque tube assembly/
control horn.
We agree with the commenter. There
was not a known need for inspection of
the assembly. With discovery of the
unsafe condition, a program is now
being put into place.
Based on these comments, we made
no change to the AD action.
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Request To Make Piper Aircraft, Inc.
Service Bulletin No. 1189, dated April
29, 2010, Only Advisory for the AD
Hans Neubert for the ICS
recommended that this service
information be considered as advisory
only to the corrective action. The
commenter stated that the preliminary
and final versions of the service
information were based on an industry
magazine article and were without
substantiating data, field service history,
or engineering evaluation.
We disagree because the FAA
independently evaluated all available
data. We incorporated the intent of this
service information into the AD, with
the exception of adjustments to the
applicability and compliance time.
We did not change this final rule AD
action based on these comments.
Request To Incorporate Corrosion
Preventive Measures in the AD
George Edward White recommended
incorporation of corrosion preventive
measures into the AD. The commenter
noted known corrosion issues on the
adjacent torque tube.
We disagree because corrosion
preventive measures are already covered
by the following documents and are not
necessary to address the unsafe
condition identified in this AD:
• Piper Aircraft, Inc. Service Bulletin
No. 1160, dated December 26, 2005, at
https://www.piper.com/Company/
Publications/SB%201160%20Stab%20
Torque%20Tube%20Assy%20Insp.pdf;
• Special Airworthiness Information
Bulletin CE–04–88, dated September 15,
2004, at https://rgl.faa.gov/Regulatory_
and_Guidance_Library/rgSAIB.nsf/0/
77fc29bb15c8a85b8625721f0052ecb4/
$FILE/CE-04-88.pdf;
• AD 74–13–03, Amendment 39–2588
(41 FR 17371, April 26, 1976), at
https://rgl.faa.gov/Regulatory_and_
Guidance_Library/rgAD.nsf/0/
5CBFDEAB5E2AC41586256E12004
98F02?OpenDocument&Highlight=7413-03;
• AC 43.13–1B, Acceptable Methods,
Techniques, and Practices—Aircraft
Inspection and Repair, at https://www.
faa.gov/regulations_policies/advisory_
circulars/index.cfm/go/document.
information/documentID/99861; and
• AC 43–4A, Corrosion Control for
Aircraft, at https://rgl.faa.gov/
Regulatory_and_Guidance_Library/
rgAdvisoryCircular.nsf/list/AC%20434A/$FILE/AC%2043-4a%20.pdf.
Based on these comments, we made
no change to the AD action.
Request To Require Inspection of the
Tail of the Aircraft
Patric Barry stated that periodically
opening up the tail of the aircraft for
inspection may be beneficial, suggesting
that routine servicing of the entire area
should be included in this AD. Dave
Fitzgerald for the ICS stated that
opening up the tail area for service of
the trim drum, torque tube bearings, and
associated areas is beneficial as part of
normal maintenance, but is not part of
56999
this AD since the AD addresses the horn
and torque tube and not associated
components.
We agree that maintenance of the trim
drum, torque tube bearings, and
associated areas is important but
disagree with including it in this AD
action. These components are not
directly related to the unsafe condition
so are not part of this AD.
We did not change this final rule AD
action based on these comments.
Conclusion
We reviewed the relevant data,
considered the comments received, and
determined that air safety and the
public interest require adopting the AD
with the changes described previously
and minor editorial changes. We have
determined that these changes:
• Are consistent with the intent that
was proposed in the NPRM (76 FR
36395, June 22, 2011) for correcting the
unsafe condition; and
• Do not add any additional burden
upon the public than was already
proposed in the NPRM (76 FR 36395,
June 22, 2011)
We also determined that these
changes will not increase the economic
burden on any operator or increase the
scope of the AD.
Costs of Compliance
We estimate that this AD affects 3,100
airplanes of U.S registry.
We estimate the following costs to
comply with this AD:
ESTIMATED COSTS
Action
Labor cost
Parts cost
Cost per
product
Cost on U.S.
operators
Stabilator horn assembly inspection
12 work-hours × $85 per hour =
$1,020
Not applicable ................................
$1,020
$3,162,000
We estimate the following costs to do
any necessary replacements that would
be required based on the results of the
proposed inspection. We have no way of
determining the number of airplanes
that might need this replacement:
ON-CONDITION COSTS
Labor cost
Parts cost
Cost per
product
Stabilator horn assembly replacement .........................
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Action
12 work-hours × $85 per hour = $1,020 ......................
$572
$1,592
According to the manufacturer, some
of the costs of this AD may be covered
under warranty, thereby reducing the
cost impact on affected individuals. We
do not control warranty coverage for
affected individuals. As a result, we
have included all costs in our cost
estimate.
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Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. Subtitle VII:
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
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We are issuing this rulemaking under
the authority described in Subtitle VII,
Part A, Subpart III, Section 44701:
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
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safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
Regulatory Findings
This AD will not have federalism
implications under Executive Order
13132. This AD will not have a
substantial direct effect on the States, on
the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that this AD:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Is not a ‘‘significant rule’’ under
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation
in, and
(4) Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
Adoption of the Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as
follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by adding
the following new airworthiness
directive (AD):
■
2012–17–06 Piper Aircraft, Inc.:
Amendment 39–17169; Docket No.
FAA–2011–0639; Directorate Identifier
2011–CE–016–AD.
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(a) Effective Date
This AD is effective October 22, 2012.
(b) Affected ADs
None.
(c) Applicability
This AD applies to the following Piper
Aircraft, Inc. airplanes, certificated in any
category:
(1) Model PA–24, serial numbers (S/Ns)
24–1 through 24–3687, with horn part
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number (P/N) 20397–00 (assembly P/N
20399) installed;
(2) Model PA–24–250, S/Ns 24–1 and 24–
103 through 24–3687, with horn P/N 20397–
00 (assembly P/N 20399) installed; and
(3) Model PA–24–260, S/Ns 24–3642 and
24–4000 through 24–5034, with horn P/N
20397–00 (assembly P/N 20399) installed.
(d) Subject
Joint Aircraft System Component (JASC)/
Air Transport Association (ATA) of America
Code 27: Flight Controls.
(e) Unsafe Condition
This AD was prompted by reports of cracks
developing in the stabilator horn assembly.
We are issuing this AD to detect and correct
corrosion or cracks in the stabilator horn
assembly. Corrosion or cracks could lead to
failure of the stabilator horn. Consequently,
failure of the stabilator horn could lead to a
loss of pitch control in flight.
(f) Compliance
Comply with this AD following Piper
Aircraft, Inc. Service Bulletin No. 1189, dated
April 29, 2010, within the compliance times
specified in this AD, unless already done
(does not eliminate the repetitive actions of
this AD).
(g) Inspection/Replacement
(1) When a new stabilator horn assembly
has been installed (during production or
replacement) and the stabilator horn
assembly reaches a total of 1,000 hours timein-service (TIS) or 10 years after installation,
or within the next 100 hours TIS after
October 22, 2012 (the effective date of this
AD), whichever occurs later, do one of the
following actions:
(i) Initially inspect the stabilator horn
assembly for corrosion or cracks. Repetitively
thereafter inspect at intervals not to exceed
500 hours TIS or 5 years, whichever occurs
first.
(ii) Replace the stabilator horn assembly
with a new stabilator horn assembly. When
the new stabilator horn assembly reaches a
total of 1,000 hours TIS after replacement or
within 10 years after replacement, whichever
occurs first, you must do one of the actions
in paragraph (g)(1) of this AD.
(iii) Replace the stabilator horn assembly
with a used serviceable stabilator horn
assembly that has been inspected before
installation and found free of cracks or
corrosion. Repetitively thereafter inspect at
intervals not to exceed 500 hours TIS or 5
years, whichever occurs first.
(2) When a used serviceable stabilator horn
assembly that has been inspected before
installation and found free of cracks or
corrosion has been installed and the
stabilator horn assembly reaches a total of
500 hours TIS or 5 years after installation, or
within the next 100 hours TIS after October
22, 2012 (the effective date of this AD),
whichever occurs later, do one of the
following actions:
(i) Initially inspect the stabilator horn
assembly for corrosion or cracks. Repetitively
thereafter inspect at intervals not to exceed
500 hours TIS or 5 years, whichever occurs
first.
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Fmt 4700
Sfmt 4700
(ii) Replace the stabilator horn assembly
with a new stabilator horn assembly. When
the new stabilator horn assembly reaches a
total of 1,000 hours TIS after replacement or
within 10 years after replacement, whichever
occurs first, you must do one of the actions
in paragraph (g)(1) of this AD.
(iii) Replace the stabilator horn assembly
with a used serviceable stabilator horn
assembly that has been inspected before
installation and found free of cracks or
corrosion. Repetitively thereafter inspect at
intervals not to exceed 500 hours TIS or 5
years, whichever occurs first.
(3) If you do not know the total hours TIS
on the stabilator horn assembly, within the
next 100 hours TIS after October 22, 2012
(the effective date of this AD) do one of the
actions required in paragraph (g)(1)(i),
(g)(1)(ii), (g)(1)(iii), (g)(2)(i), (g)(2)(ii), or
(g)(2)(iii) of this AD.
(4) If any corrosion or cracks are found
during any of the inspections required in
paragraph (g)(1)(i), (g)(1)(iii), (g)(2)(i), or
(g)(2)(iii) of this AD, before further flight, you
must replace the stabilator horn assembly as
specified in paragraph (g)(1)(ii), (g)(1)(iii).
(g)(2)(ii), or (g)(2)(iii) of this AD, as
applicable.
(5) For the bolts common to the torque tube
and stabilator horn, install the nuts using a
torque of 120–145 in.-lbs. for the actions
required by paragraphs (g)(1), (g)(2), or (g)(3)
of this AD.
Note 1 to paragraph (g) of this AD: The
stated torque value of 120–145 in.-lbs.
includes friction drag from the nut’s locking
element, which is assumed to be 60 in.-lbs.
The installation torque can be adjusted
according to the actual, measured friction
drag. For example, if the friction-drag torque
is measured to be 40 in.-lbs. (20 in.-lbs. less
than the assumed value of 60 in.-lbs.), then
the installation torque will be adjusted to be
100–125 in.-lbs. of torque.
(6) You may at any time replace the
stabilator horn assembly with a new
stabilator horn assembly, provided no
corrosion or cracks were found during an
inspection that would require replacement
before further flight. When the new stabilator
horn assembly reaches a total of 1,000 hours
TIS after replacement or within 10 years after
replacement, whichever occurs first, you
must do one of the actions in paragraph (g)(1)
of this AD.
Note 2 to paragraph (g) of this AD: Piper
Aircraft, Inc. Service Bulletin No. 1160, dated
December 26, 2005; Special Airworthiness
Information Bulletin CE–04–88, dated
September 15, 2004, at https://rgl.faa.gov/
Regulatory_and_Guidance_Library/
rgSAIB.nsf/0/
77fc29bb15c8a85b8625721f0052ecb4/$FILE/
CE-04-88.pdf; and AD 74–13–03,
Amendment 39–2588 (41 FR 17371, April 26,
1976), are related to this AD action. For the
attached torque tube, you may consider
combining that inspection with the
requirements of this AD.
(h) Alternative Methods of Compliance
(AMOCs)
(1) The Manager, Atlanta Aircraft
Certification Office (ACO), FAA, has the
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Federal Register / Vol. 77, No. 180 / Monday, September 17, 2012 / Rules and Regulations
authority to approve AMOCs for this AD, if
requested using the procedures found in 14
CFR 39.19. In accordance with 14 CFR 39.19,
send your request to your principal inspector
or local Flight Standards District Office, as
appropriate. If sending information directly
to the manager of the ACO, send it to the
attention of the person identified in the
Related Information section of this AD.
(2) Before using any approved AMOC,
notify your appropriate principal inspector,
or lacking a principal inspector, the manager
of the local flight standards district office/
certificate holding district office.
(i) Related Information
For more information about this AD,
contact Gregory K. Noles, Aerospace
Engineer, FAA, Atlanta ACO, 1701 Columbia
Avenue, College Park, Georgia 30337; phone:
(404) 474–5551; fax: (404) 474–5606; email:
gregory.noles@faa.gov.
(j) Material Incorporated by Reference
(1) The Director of the Federal Register
approved the incorporation by reference
(IBR) of the service information listed in this
paragraph under 5 U.S.C. 552(a) and 1 CFR
part 51.
(2) You must use this service information
as applicable to do the actions required by
this AD, unless the AD specifies otherwise.
(i) Piper Aircraft, Inc. Service Bulletin No.
1189, dated April 29, 2010.
(ii) Reserved.
(3) For Piper Aircraft, Inc. service
information identified in this AD, contact
Piper Aircraft, Inc., 2926 Piper Drive, Vero
Beach, Florida 32960; telephone: (772) 567–
4361; fax: (772) 978–6573; Internet: https://
www.piper.com/company/publications.asp.
(4) You may view this service information
at the FAA, Small Airplane Directorate, 901
Locust St., Kansas City, Missouri 64106. For
information on the availability of this
material at the FAA, call (816) 329–4148.
(5) You may view this service information
that is incorporated by reference at the
National Archives and Records
Administration (NARA). For information on
the availability of this material at NARA, call
(202) 741–6030, or go to: https://
www.archives.gov/federal-register/cfr/ibrlocations.html.
Issued in Kansas City, Missouri, on August
20, 2012.
John Colomy,
Acting Manager, Small Airplane Directorate,
Aircraft Certification Service.
[FR Doc. 2012–22529 Filed 9–14–12; 8:45 am]
tkelley on DSK3SPTVN1PROD with RULES
BILLING CODE 4910–13–P
VerDate Mar<15>2010
16:41 Sep 14, 2012
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2012–0071; Directorate
Identifier 2012–NE–05–AD; Amendment 39–
17191; AD 2012–18–14]
RIN 2120–AA64
Airworthiness Directives; Pratt &
Whitney Canada, Auxiliary Power Units
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
We are adopting a new
airworthiness directive (AD) for certain
serial numbers of Pratt & Whitney
Canada (P&WC) PW901A auxiliary
power units (APUs) approved under
Technical Standard Order TSO–C77A
and installed on, but not limited to,
Boeing 747–400 series airplanes. This
AD requires modifications of the rear
gas generator case, exhaust duct
support, and turbine exhaust duct
flanges. This AD was prompted by
several events of high-pressure turbine
blade fracture leading to separation of
the rear gas generator case and release
of high energy debris. We are issuing
this AD to prevent separation of the rear
gas generator case and release of high
energy debris, which could result in
injury and damage to the airplane.
DATES: This AD becomes effective
October 22, 2012. The Director of the
Federal Register approved the
incorporation by reference of certain
publications listed in this AD as of
October 22, 2012.
ADDRESSES: The Docket Operations
office is located at Docket Management
Facility, U.S. Department of
Transportation, 1200 New Jersey
Avenue SE., West Building Ground
Floor, Room W12–140, Washington, DC
20590–0001.
FOR FURTHER INFORMATION CONTACT:
Mazdak Hobbi, Aerospace Engineer,
New York Aircraft Certification Office,
FAA, Engine & Propeller Directorate,
1600 Stewart Avenue, Suite 410,
Westbury, NY 11590; phone: 516–228–
7330; fax: 516–794–5531; email:
mazdak.hobbi@faa.gov.
SUPPLEMENTARY INFORMATION:
SUMMARY:
Discussion
We issued a notice of proposed
rulemaking (NPRM) to amend 14 CFR
part 39 to include an AD that would
apply to the specified products. That
NPRM was published in the Federal
Register on February 27, 2012 (77 FR
11421). That NPRM proposed to correct
Jkt 226001
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Frm 00015
Fmt 4700
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57001
an unsafe condition for the specified
products. Transport Canada, which is
the aviation authority for Canada, has
issued AD CF–2011–40, dated October
26, 2011 (referred to after this as ‘‘the
MCAI’’), to correct an unsafe condition
for the specified products. The MCAI
states:
The PW901A Auxiliary Power Units have
experienced several events of High Pressure
Turbine (HPT) blade fracture, some of which
have resulted in the separation of the rear gas
generator case, exhaust duct support, the
turbine exhaust duct flanges and the release
of high energy debris. Subsequent
investigation revealed the turbine exhaust
duct can separate under excessive load
conditions resulting from extreme engine
distress such as HPT blade fractures.
You may obtain further information by
examining the MCAI in the AD docket.
Comments
We gave the public the opportunity to
participate in developing this AD. We
considered the comments received. The
following presents the comments
received on the proposal and the FAA’s
response to each comment.
Support for the NPRM
The Boeing Company indicated it
supported the content of the proposed
rule.
Request To Increase Compliance Time
Several commenters believed the
compliance time in the AD should be
extended. Atlas Air requested that the
compliance time be increased from 42 to
60 months. Atlas Air noted that the 42month requirement would force them to
remove APUs prior to their 8,000 hours
soft time threshold which is based on
their budget and operating experience
and reliability. This threshold would
increase the maintenance burden and
cost to Atlas Air.
KLM Royal Dutch Airlines (KLM) also
requested that the compliance date be
extended. KLM indicated that requiring
all the affected APUs be modified in 42
months would require forced
unscheduled replacements.
United Airlines (UAL) also requested
that the compliance time be extended
from 42 to 48 months. United indicated
that the 42-month compliance time
would require engines to be removed
prematurely and cause capacity
problems for repair shops.
We do not agree. We have no data that
justifies extending the compliance time
to 48 months. Operators who want to a
longer compliance interval may request
an AMOC using the procedures in 14
CFR part 39. Operators contemplating
an AMOC request are reminded that
they must show that their extension will
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Agencies
[Federal Register Volume 77, Number 180 (Monday, September 17, 2012)]
[Rules and Regulations]
[Pages 56993-57001]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2012-22529]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2011-0639; Directorate Identifier 2011-CE-016-AD;
Amendment 39-17169; AD 2012-17-06]
RIN 2120-AA64
Airworthiness Directives; Piper Aircraft, Inc. Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: We are adopting a new airworthiness directive (AD) for certain
Piper Aircraft, Inc. Models PA-24, PA-24-250, and PA-24-260 airplanes.
This AD was prompted by reports of cracks developing in the stabilator
horn assembly. This AD requires replacement of the stabilator horn
assembly and/or repetitive inspections of the stabilator horn assembly
for corrosion or cracks, as applicable. Corrosion or cracks could lead
to failure of the stabilator horn. Consequently, failure of the
stabilator horn could lead to a loss of pitch control in flight. We are
issuing this AD to correct the unsafe condition on these products.
DATES: This AD is effective October 22, 2012.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in the AD as of October 22,
2012.
ADDRESSES: For service information identified in this AD, contact Piper
Aircraft, Inc., 2926 Piper Drive, Vero Beach, Florida 32960; telephone:
(772) 567-4361; fax: (772) 978-6573; Internet: https://www.newpiper.com/company/publications.asp. You may review copies of the referenced
service information at the FAA, Small Airplane Directorate, 901 Locust
St., Kansas City, Missouri 64106. For information on the availability
of this material at the FAA, call (816) 329-4148.
Examining the AD Docket
You may examine the AD docket on the Internet at https://www.regulations.gov; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this AD, the regulatory evaluation,
any comments received, and other information. The address for the
Docket Office (phone: 800-647-5527) is Document Management Facility,
U.S. Department of Transportation, Docket Operations, M-30, West
Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE.,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Gregory K. Noles, Aerospace Engineer,
FAA, Atlanta Aircraft Certification Office, 1701 Columbia Avenue,
College Park, Georgia 30337; phone: (404) 474-5551; fax: (404) 474-
5606; email: gregory.noles@faa.gov.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 to include an AD that would apply to the specified products.
That
[[Page 56994]]
NPRM published in the Federal Register on June 22, 2011 (76 FR 36395).
That NPRM proposed to require replacement of the stabilator horn
assembly and/or repetitive inspections of the stabilator horn assembly
for corrosion or cracks, as applicable.
Comments
We gave the public the opportunity to participate in developing
this AD. The following presents the comments received on the proposal
and the FAA's response to each comment.
Support for the Proposed Initial Inspection
Comments from Kristin Amelia Winter, Charles Parker, Carl
Schoolcraft, Dave Fitzgerald for the International Comanche Society
(ICS), Hans Neubert for the ICS, Brian Kotso, and John F. Murray were
supportive of the AD's requirement for an initial inspection.
We did not change this final rule AD action based on these
comments.
Request FAA To Withdraw NPRM (76 FR 36395, June 22, 2011) Due to
Adequacy of External Inspections
Phil Ciholas requested we reconsider the NPRM (76 FR 36395, June
22, 2011) requirements and noted that even the most severe horn
cracking reported (propagated through the part to an exterior surface
and was visually detectable without disassembly) had not resulted in
complete horn failure or the severity of loss of control postulated in
the justification for the AD. The commenter stated that no loss of
control incidents or accidents have ever been documented that can be
attributed to this failure mode. Given the statistical distribution of
cracks reported, the ability of existing external inspections to detect
cracks prior to complete failure of the horn, and the lack of any
actual complete failures; the commenter felt the internal inspection
requiring disassembly is unwarranted on most aircraft, especially
recent serial number aircraft, unless there is other evidence of
potential issues observed on a particular aircraft. We infer the
commenter requested to withdraw the current proposal.
We disagree with the request to withdraw the NPRM (76 FR 36395,
June 22, 2011). A cracked stabilator horn coupled with the aircraft
flight envelope conditions could create an unsafe scenario even though
there has not been an in-flight event. A cracked stabilator horn
reduces the aircraft's structural load limits.
We did not change this final rule AD action based on these
comments.
Request To Clarify Applicability (Affected Part Numbers (P/Ns) and
Configurations)
David Ray Fitzgerald, Robert (no last name given), Patrick D.
Donovan, Edward P. Horan, Steven Fischer, Phil Ciholas, Dave Fitzgerald
for ICS, Daniel Jacob Katz, Arthur John Beyer, Hans Neubert for the
ICS, Brian Kotso, John F. Murray, and Dennis Boykin requested we
clarify the applicability to clearly state the affected horn P/Ns and
clarify whether other current and future horns (supplemental type
certificates (STC), and so forth) are/will be affected. The commenters
noted that the text of the proposed AD did not clearly state the
affected part numbers.
Robert (no last name given), Steven Fischer, Daniel Jacob Katz,
Hans Neubert for ICS, and John F. Murray also requested we address the
configuration of Models PA-24, PA-24-250, and PA-24-260 airplanes using
the same horn but installed with thicker torque tubes used on the
Models PA-24-400, PA-30, and PA-39 airplanes as the proposed AD did not
currently make mention of this configuration. They requested we
consider excluding the airplanes configured with the thicker torque
tubes from the applicability or including them as terminating action.
Phil Ciholas, Arthur John Beyer, and Dennis Boykin requested we
address potential material and process changes during production of the
Models PA-24, PA-24-250, and PA-24-260 airplanes, amending the NPRM (76
FR 36395, June 22, 2011) to apply to only those aircraft that have
experienced issues.
Dennis Boykin noted that the manufacturing cycle between the
original castings (about 1957) and the final production in 1972 of the
Model PA-24-260 airplane precluded the requirement to ensure that
similar castings, raw materials, and processes were in place, not just
a similar design. Dennis Boykin was not aware of any Model PA-24-260
airplane's stabilator horn that has been separated, inspected, and
found deficient.
We partially agree with the commenters. We agree with clarifying
the affected P/Ns because the issue is specific to the combination of
the P/N and models in the original NPRM (76 FR 36395, June 22, 2011).
However, we disagree with excluding aircraft with the thicker torque
tube installed or making the installation of the thicker torque tube a
terminating action. No documentation has been supplied to provide
approval for the installation of thicker torque tubes on the Models PA-
24, PA-24-250, or PA-24-260 airplanes, and the torque tube is not the
only contributing factor to the unsafe condition. The FAA has
determined the condition is likely to exist or develop in other
products of the same type design. We have insufficient data to show
that airplanes modified with the thicker torque tube do not have the
unsafe condition.
We also disagree with excluding stabilator horns manufactured later
in the production cycle. We have no record of castings, raw materials,
and/or processes changing significantly enough to provide justification
to exclude those airplanes from this AD action.
If an owner/operator submits substantiating data to support the
installation of the thicker torque tube as an alternative method of
compliance (AMOC) to this requirement, the FAA will review and consider
all AMOC requests we receive provided they follow the procedures in 14
CFR 39.19 and this AD.
We changed the AD's applicability in this final rule AD action to
include the horn P/N.
Request To Lower Torque Value for Horn Installation
Lawrence La Beau, Charles Parker, Eric Paul, Tom Veatch, Ivan R.
Wilson, Patrick D. Donovan, Ken E. Shaffer, Patric Barry, John Trudel,
Carl Schoolcraft, Phil Ciholas, Dave Fitzgerald for the ICS, Andrew
Detsch, Hans Neubert for the ICS, Brian Kotso, John F. Murray, and
Allan H. Bieck requested that the AD state an appropriate lower shear
nut torque value for the bolts common to the stabilator horn and torque
tube. Phil Ciholas requested we add horn deformation limits as a way to
control the installation torque and related stress corrosion cracking.
Charles Parker, Eric Paul, Tom Veatch, Ivan R. Wilson, Patric Barry,
John Trudel, Dave Fitzgerald for the ICS, Hans Neubert for the ICS, and
Brian Kotso requested we consider an initial inspection and
reinstallation with the lower torque value as terminating action for
the AD. Eric Paul and John F. Murray requested we lower the torque
value of the stop collar bolts. Phil Ciholas requested we consider
switching to shear nuts when any work is done on the joint.
The commenters stated over-torque is the root cause of the stress
corrosion condition and the procedure does not clearly require a lower
torque value. None of the commenters provided justification for the use
of stop collar bolts separate from the horn bolts or for the shear
nuts.
We agree with adding the installation torque value for the bolts
common to the horn and torque tube into the AD
[[Page 56995]]
procedures because it is a factor in mitigating the unsafe condition.
We will also coordinate with the airplane's manufacturer on clarifying
the airplane maintenance manual procedures for torque of these bolts.
However, we disagree with adding an initial inspection and
reinstallation of the torque tube with the lower torque value as
terminating action for the AD. Although the torque value is a
contributing factor, it is not the only factor (others are balance arm
interference fit, basic material susceptibility, and corrosion
potential).
No sufficient correlation has been established between the torque
value and deformation and subsequent stress corrosion cracking.
Consequently, we disagree with adding horn deformation limits as a way
to control the installation torque and related stress corrosion
cracking.
We disagree with mandating a lower torque value of the stop collar
bolts or mandating a switch to shear nuts when any work is done on the
joint. The stop collar bolts did not contribute to the unsafe
condition, and we cannot mandate actions through an AD that are
unnecessary to correct the unsafe condition. There is no current data
for approval to change the configuration to shear nuts.
We changed the AD by adding the installation torque value for the
bolts common to the horn and torque tube into the AD procedures.
Request To Use Thicker Torque Tube With Horn
Lawrence La Beau, Randy Black, Anonymous, Donald Dummer, Albert
Powers, Steven Fischer, Stewart Campbell, Miller Duffield Einsel,
Robert, Eric Paul, Tom Veatch, Patric Barry, John Trudel, Edward P.
Horan, Carl Schoolcraft, Steven Fischer, Phil Ciholas, Dave Fitzgerald
for the ICS, Daniel Jacob Katz, Hans Neubert for the ICS, Lawrence E.
Pride, Jim Ritter, Brian Kotso, and John F. Murray noted thicker torque
tubes discovered during the ICS' survey targeted inspections at the
horn. This survey was beyond the current maintenance program. The
commenters cited the thicker torque tube could lessen the potential for
stress corrosion cracking due to horn deformation. Robert, Steven
Fischer, Daniel Jacob Katz, Hans Neubert for ICS, and John F. Murray
requested we address the configuration of Models PA-24, PA-24-250, and
PA-24-260 airplanes with the subject horn but installed with thicker
torque tubes.
We do not agree with the commenters. We disagree with authorizing
the installation of the thicker torque tube. No documentation has been
supplied to provide approval for installation of the thicker torque
tube configuration on any airplanes affected by this AD.
The FAA will review and consider any AMOC to support the
installation of the thicker tube provided it follows the procedures in
14 CFR 39.19 and this AD.
We did not change this final rule AD action based on these
comments.
Request To Provide for a Terminating Action to the Repetitive
Inspections
Kristin Amelia Winter, Lawrence Zubel, Charles Parker, Randy Black,
Donald Dummer, Steven Fischer, Stewart Campbell, Miller Duffield
Einsel, Eric Paul, Tom Veatch, Ivan R. Wilson, Patric Barry, Steven
Fischer, Phil Ciholas, Dave Fitzgerald for the ICS, Daniel Jacob Katz,
Hans Neubert for the ICS, Jim Ritter, Brian Kotso, and John F. Murray
requested a terminating action to the repetitive inspections. All the
commenters proposed various actions (that is, use of lower installation
torque value, installation of a thicker torque tube, installation of
replacement horn by way of Australian Civil Aviation Safety Authority
(CASA) CASA Supplemental Type Certificate (STC) SVA 532, and
terminating action based on additional data collected during the
inspections) with varying levels of supporting data.
We disagree because no proposed terminating action eliminates all
the contributing factors to the unsafe condition. The individual
proposed actions have been addressed in other requested changes to the
AD. The inspection or replacement programs will manage the issue to an
acceptable level of risk.
We will consider proposals for a terminating action as an AMOC
provided the procedures of 14 CFR 39.19 and this AD are followed.
We did not change this final rule AD action based on these
comments.
Request To Credit for Previous Compliance
Commenters David Charles Meigs, Randy Black, Steven Fischer, Hans
Neubert for the ICS, and Brian Kotso noted that operators have
typically been allowed credit for previous compliance in AD actions.
All commenters requested provision for credit when compliance to the
requirements has already been accomplished.
We agree that credit should be given when compliance to the
requirements has already been done. The AD already allows for such
credit by stating ``unless already done'' in paragraph (f) of the AD.
As long as the requirements of the AD are followed, credit is
available. Any other actions taken would need to be submitted as an
AMOC following paragraph (h) of the AD.
We did not change this final rule AD action based on these
comments.
Request To Clarify the AD Applicability to Replacement Parts
Commenters David Charles Meigs, Randy Black, Steven Fischer, Hans
Neubert for the ICS, Brian Kotso stated that the AD applicability is
not clearly defined in terms of both the susceptible horn part number
and the affected models. Several commenters request clarification of
the AD applicability to replacement parts, particularly the horn in
CASA STC SVA 532.
We partially agree with clarification on the applicability because
the focus of this AD is the horn P/N as discussed in the previous issue
``Request To Clarify Applicability.'' We disagree with specifically
addressing the CASA STC because the STC is still under review for FAA
validation and not all design issues have been addressed at this point.
Any action relating the STC to the AD will be documented during the FAA
review of the CASA STC.
As discussed previously, we changed the AD's applicability to
include the horn P/N.
Request To Increase Initial Compliance Time
Patric Barry and Phil Ciholas expressed concerns with the
availability of parts and shop capacity. The commenters requested an
increase in the initial compliance time.
We disagree with the commenters. The unsafe condition must be
addressed in a timely manner. The FAA will consider AMOCs following the
procedures in 14 CFR 39.19 and this AD to address any potential parts
availability or shop capacity issues.
We did not change this final rule AD action based on these
comments.
Request To Change Units of Compliance Times
Commenters Randy Black, Patrick D. Donovan, Carl Schoolcraft, Hans
Neubert for the ICS, John F. Murray, and Allan H. Bieck requested
changing compliance time criteria. Patrick D. Donovan, Hans Neubert for
the ICS, and John F. Murray asked that only calendar time be used for
compliance times. Carl Schoolcraft and Allan H. Bieck requested that
only TIS be used for compliance times. The commenters noted that stress
corrosion cracking (SCC) is a time-related function and not TIS. Carl
Schoolcraft noted the calendar time limit to be arbitrary and to have
no
[[Page 56996]]
bearing on the condition of the horn. Allan H. Bieck commented TIS is
what puts strain on the horn, not idle calendar time while the aircraft
sits in a hangar.
We disagree with eliminating the calendar time compliance. Calendar
time is a key factor in SCC. We also disagree with removing the
operational time (TIS) requirement as corrosion in the torque tube is a
contributing factor, and the established actions for the corrosion
currently have both a calendar and TIS requirement. We will retain our
compliance time using both calendar time and TIS.
We did not change this final rule AD action based on these
comments.
Request To Eliminate the Repetitive Inspection Requirement
Kristin Amelia Winter, Charles Parker, Albert Powers, Ken E.
Shaffer, John Trudel, Dave Fitzgerald for the ICS, Phil Ciholas, and
Brian Kotso requested eliminating the repetitive inspection
requirement. Commenters justify eliminating the repetitive inspections
by stating the cracks do not appear to be time or use related, there is
low or no history of cracking in the fleet, there have been no
catastrophic horns failures in service, and there is potential for
terminating action.
We do not agree because SCC is inherently time-related and
indirectly driven by operational usage. Not all aircraft will crack,
and those that do will not crack at the same time. SCC has several
contributing factors that add to the variability. For instance, typical
fatigue cracking includes scatter factors on the order of four to
determine the appropriate intervals to take action. While high-time
aircraft with no cracking is useful data, it does not eliminate the
need for action. As for the volume of findings, the quantity compared
to the entire fleet size is low. However, when measured against the
quantity of valid inspections performed, the find rate is as high as 20
percent.
It is also true that no parts have failed catastrophically in
flight and the findings have been during the ICS' survey targeted at
the horn. Note that this survey was beyond the current required
maintenance program. A cracked horn coupled with the aircraft flight
envelope conditions could still create an unsafe scenario even though
there has not been an in-flight event. In fact, the service history
provides evidence of extensive cracking on both sides of the torque
tube bore leading to the potential unsafe condition. As discussed in
other responses to commenter requests, no proposed terminating action
eliminates all the contributing factors to the unsafe condition. The
inspection or replacement programs will manage the issue to an
acceptable level of risk.
We did not change this final rule AD action based on these
comments.
Request To Change Inspection Intervals
Eric Paul, Ivan R. Wilson, Patrick D. Donovan, Patric Barry, Carl
Schoolcraft, Phil Ciholas, Dave Fitzgerald for the ICS, Andrew Detsch,
John F. Murray, and Allan H. Bieck requested an increased repetitive
interval from 100 hours to 200 hours, 500 hours, 1,000 hours, or 2,000
hours.
Patrick D. Donovan, Patric Barry, and Dave Fitzgerald for the ICS
noted that taking half of the average discovery time (stated as 4,000
hours TIS) should be a reasonable approach to establish a repetitive
interval. Ivan R. Wilson and Jim Ritter also referenced the long
service history of the fleet (approximately 50 years and several
thousand hours). Andrew Detsch asserted that the cracks occurred later
in the service life or did not grow. Arthur John Beyer provided
information that they inspected the component twice near 4,000 TIS at
an interval of 4 years and 264 hours with no cracking observed at
either inspection. Han Neubert recommended establishing intervals based
on a study of 2014-T6 behavior under stress corrosion to define stress
and environment thresholds similar to a provided report about stress
corrosion susceptibility, Time Exposure Studies on Stress Corrosion
Cracking of Aluminum 2014-T6, 2219-T87, 2014-T651, 7075-T651, and
Titanium 6Al-4V, dated June 1, 1973 (https://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/19730009798_1973009798.pdf). Charles Parker, Arthur
John Beyer, and Jim Ritter requested justification for the current
intervals.
We partially agree with adjusting the repetitive interval from 3
years to 5 years because it would align with the rationale for the
existing 10-year or 1,000-hour interval and other guidance used to
establish the intervals. There is no need to decrease the interval to
200 hours as the AD provides an interval of 500 hours.
We disagree with increasing the repetitive interval beyond 500
hours for several reasons. We must consider many factors to define an
appropriate inspection interval.
The first factor, the design safety requirement, does not allow
strength degradation below design ultimate value or stiffness
degradation for flutter. Advisory Circular (AC) 23-13A, Fatigue, Fail-
Safe, and Damage Tolerance Evaluation of Metallic Structure for Normal,
Utility, Acrobatic, and Commuter Category Airplanes, dated September
29, 2005, (https://rgl.faa.gov/Regulatory--and--Guidance--Library/
rgAdvisoryCircular.nsf/list/AC%2023-13A/$FILE/ac23-13A.pdf) describes
how ensuring no detectable cracks within the operational life of the
aircraft through an appropriate inspection interval meets the design
requirement. The existing findings of cracks do not meet these
requirements. Simply, the aircraft is not certificated to meet
airworthiness standards with a known crack.
A ``detectable'' size for a crack is a value established for the
specific inspection method in a specific application. The discovered
cracks had far exceeded detectable size before they were found during
the targeted inspections. This is due in part to no targeted
inspections until discovery of corrosion issues on the attached torque
tube several years ago. Following the approach in AC 23-13A, the
estimated service history would provide a test life of approximately
4,000 hours, then apply a scatter factor of approximately 4, yielding
1,000 hours. Again, this should be for detectable cracks that do not
degrade the strength and stiffness. An additional factor of 2
(providing two inspection opportunities) could be applied to cover that
portion, yielding an inspection at 500 hours. Note, this is only an
example to show the reasonableness of the proposed interval based on
service data. The interval is driven primarily by calendar time using a
similar approach.
The second factor is the probabilistic nature of cracking. While
some high-time or aged aircraft do not exhibit cracking, we expect this
in the distribution and is insufficient rationale to shorten the
interval. For example, the data point of a 4-year/264-hour interval is
useful, but many more data points would be necessary to support an
increased interval.
The third factor is associated with service history and the
existing intervals for related issues on the stabilator control system.
For the attached torque tube, Piper Aircraft, Inc. Service Bulletin No.
1160, dated December 26, 2005, specifies a 10-year repetitive
inspection for corrosion. Also for the tube, Special Airworthiness
Information Bulletin CE-04-88, dated September 15, 2004, (https://
rgl.faa.gov/Regulatory--and--Guidance--Library/rgSAIB.nsf/0/
77fc29bb15c8a85b8625721f0052ecb4/$FILE/CE-04-88.pdf) specifies a 3-year
or 500-hour repetitive inspection, and AD 74-13-03 (41 FR 17371, April
26, 1976) requires a 3-year or 500-hour repetitive inspection. These
issues are
[[Page 56997]]
corrosion-related and corrosion is a factor in the SCC of the horn.
The assertion that cracks occurred later or early in service and
then did not grow has no supporting data to use in establishing
intervals.
The FAA reviewed the report provided by Hans Neubert, Time Exposure
Studies on Stress Corrosion Cracking of Aluminum 2014-T6, 2219-T87,
2014-T651, 7075-T651, and Titanium 6Al-4V, dated June 1, 1973, (https://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/19730009798_1973009798.pdf). While additional work could be coordinated if funding
is available, we must first manage the known condition. The report
already alludes to the fact that aluminum 2014-T6 is particularly
susceptible to SCC which invalidates the assumption that aluminum 2014-
T6 would have equivalent behavior to other test material. There is no
true stress corrosion threshold (similar to a fatigue endurance limit)
for aluminum 2014-T6. Additional work would be required to validate the
stresses from all contributing factors once any type of threshold was
tested.
We changed the repetitive interval for inspected parts in paragraph
(g)(1) of the AD from 3 years to 5 years.
Request To Reconsider the Requirement for Repetitive Inspection of the
Assembly
Kristin Amelia Winter, Steven Fischer, George Edward White, Patric
Barry, Carl Schoolcraft, Dave Fitzgerald for the ICS, Andrew Detsch,
Arthur John Beyer, Jim Ritter, and John F. Murray requested we
reconsider the requirement for repetitive, intrusive inspection of the
assembly. The commenters were concerned that repetitive disassembly and
re-assembly of the structure could introduce new risks from wear,
assembly errors, etc.
We disagree with the commenters. While we agree that there are
potential risks with the repeated inspection, the current issue is a
higher risk and we must address the known unsafe condition. The need
for a repetitive inspection has been addressed elsewhere in this final
rule AD action. Installation of the new parts would minimize the stated
risk of repeated disassembly and reassembly and achieve the maximum
interval of 10 years or 1,000 hours.
We did not change this final rule AD action based on these
comments.
Request To Allow Alternative Inspection Methods
George Edward White, Patrick D. Donovan, Patric Barry, Phil
Ciholas, and Dave Fitzgerald for the ICS requested allowance for
alternative, less intrusive, inspection methods such as X-ray, magnetic
particle inspection, or bolt torque and measured torque tube
deformation. The commenters reasoned that the alternative inspection
methods could avoid disassembly and reassembly.
We do not agree with this request because:
X-ray does not provide a sufficiently high probability
(reliability) of detection for cracks at sizes needed to control the
unsafe condition.
Magnetic particle inspection is for magnetic materials and
would not be appropriate for the aluminum horn.
While the bolt torque value or torque tube deformation
could be a partial indicator, it is not a full measure of all the
contributing factors. The viability of such a method would also be
affected by manufacturing variability (machining, drawing tolerances,
and so forth) making it difficult to build an appropriate model to
ensure an adequate inspection method.
We did not change this final rule AD action based on these
comments.
Request To Clarify What the AD Requires
Dave Fitzgerald for the ICS requested we clarify the statement in
the summary of the NPRM (76 FR 36395, June 22, 2011) of what parts are
being replaced.
We agree with the commenter that it is important to clearly state
what parts are required in the AD action.
We changed the summary of the final rule to require replacement of
the stabilator horn assembly and/or repetitive inspection of the
stabilator horn assembly, as applicable.
Request To Allow Re-Use of Inspected Horns
Ivan R. Wilson, Patrick D. Donovan, Carl Schoolcraft, Andrew
Detsch, and John F. Murray requested a change in compliance time to
allow inspected parts to have the same inspection interval as new
replacement parts. Carl Schoolcraft also requested the option of
installing serviceable parts in lieu of new parts.
We agree with allowing used parts as replacement parts provided
they have been inspected before installation and found free of cracks
(serviceable) and they continue the repetitive inspection option in
this AD. However, we disagree with allowing the same interval on used
inspected replacement parts as on new replacement parts because a
single penetrant inspection method does not provide the same confidence
level for a crack-free part as a new part does. Such an inspection
could not reliably detect sufficiently small cracks; therefore, an
approach similar to damage tolerance requiring multiple inspections is
warranted.
We added language to:
Clarify compliance and procedures for the replacement of
the stabilator horn assembly with a serviceable stabilator horn
assembly, provided it is inspected before installation and found free
of cracks or corrosion and continues with the repetitive inspections
required for a used part; and
Clarify the initial inspection for owner/operators who may
have already installed a used serviceable stabilator horn assembly on
their airplane.
Request To Validate and/or Revise the Cost Estimate
Randy Black and Arthur John Beyer requested we validate and/or
revise the cost estimate. One commenter ordered parts including a new
horn, new torque tube, new bearings, and new hardware estimated at
$1,500 for only the parts cost. Another commenter noted the cost on
U.S. operators does not include subsequent inspections.
We do not agree with this request because the parts cost only
includes those parts required by the AD actions (the horn assembly).
Optional parts, such as the tube, are not mandated and not required in
the associated cost. Repetitive inspections are not included in AD cost
estimates as it cannot be determined which option an owner/operator may
choose, or the number of times the action(s) may be executed on an
individual aircraft.
We did not change this final rule AD action based on these
comments.
Request To Have Manufacturer Show Ability To Meet Parts Demand
Commenters Bob Rosansky, Patrick D. Donovan, Patric Barry, John
Trudel, and Phil Ciholas are associated with this request. Some
commenters requested that the airplane manufacturer demonstrate the
ability to meet the parts demand before the AD is issued. One commenter
requested time to create a parts supply for the replacement horn from
the Australian CASA STC SVA 532. Several commenters estimated that it
might require one year or more for the manufacturer to provide the
required parts and are concerned that the manufacturer's parts ordering
system will be unable to meet the demand. The request for the CASA-
approved horn is to alleviate the AD actions.
We do not agree because the manufacturer has told the FAA they can
support the parts requirements for this AD. This AD is necessary to
address an
[[Page 56998]]
unsafe condition. If parts availability becomes a problem, the FAA will
consider AMOC requests and determine whether they provide an acceptable
level of safety when they are submitted following the procedures in 14
CFR 39.19 and this AD. The AD initial compliance time should provide
sufficient time to create a parts supply.
The AD is not addressing the CASA-approved horn since the horn is
not FAA-approved at this time.
We did not change this final rule AD action based on these
comments.
Request To Change Compliance Time Because Quality Issues Might Occur
Patrick D. Donovan, Patric Barry, and John Trudel requested changes
to the compliance time based on possible quality issues in
manufacturing or delivering required parts. The commenters referenced
instances where the manufacturer supplied parts that did not meet/
specifications or delivered the wrong part numbers.
We do not agree because if non-conforming parts or the wrong parts
are distributed by the manufacturer, then the problem will be addressed
through the current regulations, including potential AD action. The FAA
cannot address this problem unless it occurs and is appropriately
reported.
We did not change this final rule AD action based on these
comments.
Request To Have Manufacturer Provide Parts Kit
Randy Black suggested the manufacturer combine the replacement horn
into a kit with the torque tube and noted that a combined kit would
provide a convenience to owners/operators.
We disagree because the additional parts beyond the horn assembly
are not required by this AD because they are not necessary to address
the unsafe condition.
We did not change this final rule AD action based on these
comments.
Request To Have FAA Directly Notify Owners/Operators of the NPRM (76 FR
36395, June 22, 2011)
Dennis Boykin stated the FAA failed to send the NPRM (76 FR 36395,
June 22, 2011) to him. The commenter stated he was not notified of the
NPRM by the FAA, but by the type club. We conclude that the commenter
requested direct notification of the NPRM.
We disagree with the request. The FAA does not mail NPRMs.
Effective March 1, 2010, the FAA stopped mailing paper copies of ADs.
We have continued to fax and/or use the US Postal Service to mail
Emergency ADs. To continue receiving ADs at no cost, please subscribe
to our GovDelivery email service by visiting the Regulatory and
Guidance Library home page (https://rgl.faa.gov). For those desiring
paper copies, we will continue to provide the AD Biweekly, which is a
paid subscription of all ADs issued in the Federal Register over the
previous 2-week period. The AD Biweekly is printed and mailed by the
Government Printing Office (GPO). Contact the GPO directly at phone:
(202) 512-1806 to subscribe.
We did not change this final rule AD action based on these
comments.
Request To Include Reporting Requirement and Analysis of Data To Refine
AD
Kristin Amelia Winter, George Edward White, Patrick D. Donovan,
Arthur John Beyer, Hans Neubert for the ICS, and Dennis Boykin
requested adding a reporting requirement with subsequent use of the
data to evaluate (or eliminate) the inspection intervals and to
evaluate potential terminating actions. Two of the commenters requested
the reporting be provided to both the FAA and ICS. One commenter also
requested a provision for rescinding the AD or extending the inspection
intervals based on the number of non-findings, especially if a new part
is installed. Finally, one commenter proposed to exclude the Model PA-
24-260 and evaluate it at a later date.
The commenters noted that the initial inspection cycle would
provide three years of time to collect and evaluate the data which
would allow the FAA and interested parties an opportunity to formulate
a more narrowly targeted AD that would better balance the cost with the
hoped for improvement in airworthiness and hence safety. Lastly, it
would provide the data necessary to design and obtain approval of an
AMOC or STC that effectively addresses this unsafe condition and
terminates any final recurring AD.
We disagree with adding a reporting requirement. Based on the
Paperwork Reduction Act, a reporting requirement must meet the
following conditions:
Help develop a corrective action;
Determine the scope of the problem and how adequate the
Design Approval Holder's corrective actions are; and
Avoid unsafe consequences if we do not collect the
information.
To eliminate the repetitive inspections and develop a terminating
action depends on a combination of factors. The following three factors
would require a re-design to eliminate the repetitive inspections:
Balance arm interference fit, basic material properties, and use of a
thicker torque tube previously discussed. Lowering the installation
torque value was addressed earlier. Reduction of corrosion potential is
currently addressed via repetitive inspections as discussed below. As
all major contributing factors are not eliminated, reporting would not
provide sufficient information to eliminate the inspections or directly
provide terminating action.
Any individual or group is free to work independently to coordinate
data collection supporting a potential concept as an AMOC or design
change (STC).
We also disagree with evaluating the Model PA-24-260 airplane only
in the future because that model meets the regulatory requirement where
the unsafe condition is likely to exist or develop in other products of
the same type design.
We did not change this final rule AD action based on these
comments.
Request To Have FAA Determine Status of Type Certificate Holder
Patric Barry and John Trudel expressed concern that the
manufacturer 's engineering/design work on the corrective action and
parts supply issues are evidence of abandonment of the responsibilities
of a type certificate holder. We conclude the commenters requested the
FAA determine the status of the type certificate holder.
We disagree with this request. The manufacturer met its obligation
as a type certificate holder by working with the FAA and industry to
generate a corrective action program addressing the unsafe condition.
Based on these comments, we made no change to the AD action.
Request To Require Inspection of the Torque Tube Assembly/Control Horn
Hans Neubert for the ICS commented that the reason that the torque
tube assembly/control horn has not been previously inspected for cracks
is due to the fact there is no prior manufacturer requirement to
inspect. We infer the commenter requested the FAA require inspection of
the torque tube assembly/control horn.
We agree with the commenter. There was not a known need for
inspection of the assembly. With discovery of the unsafe condition, a
program is now being put into place.
Based on these comments, we made no change to the AD action.
[[Page 56999]]
Request To Make Piper Aircraft, Inc. Service Bulletin No. 1189, dated
April 29, 2010, Only Advisory for the AD
Hans Neubert for the ICS recommended that this service information
be considered as advisory only to the corrective action. The commenter
stated that the preliminary and final versions of the service
information were based on an industry magazine article and were without
substantiating data, field service history, or engineering evaluation.
We disagree because the FAA independently evaluated all available
data. We incorporated the intent of this service information into the
AD, with the exception of adjustments to the applicability and
compliance time.
We did not change this final rule AD action based on these
comments.
Request To Incorporate Corrosion Preventive Measures in the AD
George Edward White recommended incorporation of corrosion
preventive measures into the AD. The commenter noted known corrosion
issues on the adjacent torque tube.
We disagree because corrosion preventive measures are already
covered by the following documents and are not necessary to address the
unsafe condition identified in this AD:
Piper Aircraft, Inc. Service Bulletin No. 1160, dated
December 26, 2005, at https://www.piper.com/Company/Publications/SB%201160%20Stab%20Torque%20Tube%20Assy%20Insp.pdf;
Special Airworthiness Information Bulletin CE-04-88, dated
September 15, 2004, at https://rgl.faa.gov/Regulatory--and--Guidance--
Library/rgSAIB.nsf/0/77fc29bb15c8a85b8625721f0052ecb4/$FILE/CE-04-
88.pdf;
AD 74-13-03, Amendment 39-2588 (41 FR 17371, April 26,
1976), at https://rgl.faa.gov/Regulatory_and_Guidance_Library/rgAD.nsf/0/5CBFDEAB5E2AC41586256E1200498F02?OpenDocument&Highlight=74-13-03;
AC 43.13-1B, Acceptable Methods, Techniques, and
Practices--Aircraft Inspection and Repair, at https://www.faa.gov/regulations_policies/advisory_circulars/index.cfm/go/document.information/documentID/99861; and
AC 43-4A, Corrosion Control for Aircraft, at https://
rgl.faa.gov/Regulatory--and--Guidance--Library/rgAdvisoryCircular.nsf/
list/AC%2043-4A/$FILE/AC%2043-4a%20.pdf.
Based on these comments, we made no change to the AD action.
Request To Require Inspection of the Tail of the Aircraft
Patric Barry stated that periodically opening up the tail of the
aircraft for inspection may be beneficial, suggesting that routine
servicing of the entire area should be included in this AD. Dave
Fitzgerald for the ICS stated that opening up the tail area for service
of the trim drum, torque tube bearings, and associated areas is
beneficial as part of normal maintenance, but is not part of this AD
since the AD addresses the horn and torque tube and not associated
components.
We agree that maintenance of the trim drum, torque tube bearings,
and associated areas is important but disagree with including it in
this AD action. These components are not directly related to the unsafe
condition so are not part of this AD.
We did not change this final rule AD action based on these
comments.
Conclusion
We reviewed the relevant data, considered the comments received,
and determined that air safety and the public interest require adopting
the AD with the changes described previously and minor editorial
changes. We have determined that these changes:
[Agr]re consistent with the intent that was proposed in
the NPRM (76 FR 36395, June 22, 2011) for correcting the unsafe
condition; and
Do not add any additional burden upon the public than was
already proposed in the NPRM (76 FR 36395, June 22, 2011)
We also determined that these changes will not increase the
economic burden on any operator or increase the scope of the AD.
Costs of Compliance
We estimate that this AD affects 3,100 airplanes of U.S registry.
We estimate the following costs to comply with this AD:
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost per Cost on U.S.
Action Labor cost Parts cost product operators
----------------------------------------------------------------------------------------------------------------
Stabilator horn assembly 12 work-hours x $85 Not applicable...... $1,020 $3,162,000
inspection. per hour = $1,020
----------------------------------------------------------------------------------------------------------------
We estimate the following costs to do any necessary replacements
that would be required based on the results of the proposed inspection.
We have no way of determining the number of airplanes that might need
this replacement:
On-condition Costs
----------------------------------------------------------------------------------------------------------------
Cost per
Action Labor cost Parts cost product
----------------------------------------------------------------------------------------------------------------
Stabilator horn assembly replacement......... 12 work-hours x $85 per hour = $572 $1,592
$1,020.
----------------------------------------------------------------------------------------------------------------
According to the manufacturer, some of the costs of this AD may be
covered under warranty, thereby reducing the cost impact on affected
individuals. We do not control warranty coverage for affected
individuals. As a result, we have included all costs in our cost
estimate.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for
[[Page 57000]]
safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):
2012-17-06 Piper Aircraft, Inc.: Amendment 39-17169; Docket No. FAA-
2011-0639; Directorate Identifier 2011-CE-016-AD.
(a) Effective Date
This AD is effective October 22, 2012.
(b) Affected ADs
None.
(c) Applicability
This AD applies to the following Piper Aircraft, Inc. airplanes,
certificated in any category:
(1) Model PA-24, serial numbers (S/Ns) 24-1 through 24-3687,
with horn part number (P/N) 20397-00 (assembly P/N 20399) installed;
(2) Model PA-24-250, S/Ns 24-1 and 24-103 through 24-3687, with
horn P/N 20397-00 (assembly P/N 20399) installed; and
(3) Model PA-24-260, S/Ns 24-3642 and 24-4000 through 24-5034,
with horn P/N 20397-00 (assembly P/N 20399) installed.
(d) Subject
Joint Aircraft System Component (JASC)/Air Transport Association
(ATA) of America Code 27: Flight Controls.
(e) Unsafe Condition
This AD was prompted by reports of cracks developing in the
stabilator horn assembly. We are issuing this AD to detect and
correct corrosion or cracks in the stabilator horn assembly.
Corrosion or cracks could lead to failure of the stabilator horn.
Consequently, failure of the stabilator horn could lead to a loss of
pitch control in flight.
(f) Compliance
Comply with this AD following Piper Aircraft, Inc. Service
Bulletin No. 1189, dated April 29, 2010, within the compliance times
specified in this AD, unless already done (does not eliminate the
repetitive actions of this AD).
(g) Inspection/Replacement
(1) When a new stabilator horn assembly has been installed
(during production or replacement) and the stabilator horn assembly
reaches a total of 1,000 hours time-in-service (TIS) or 10 years
after installation, or within the next 100 hours TIS after October
22, 2012 (the effective date of this AD), whichever occurs later, do
one of the following actions:
(i) Initially inspect the stabilator horn assembly for corrosion
or cracks. Repetitively thereafter inspect at intervals not to
exceed 500 hours TIS or 5 years, whichever occurs first.
(ii) Replace the stabilator horn assembly with a new stabilator
horn assembly. When the new stabilator horn assembly reaches a total
of 1,000 hours TIS after replacement or within 10 years after
replacement, whichever occurs first, you must do one of the actions
in paragraph (g)(1) of this AD.
(iii) Replace the stabilator horn assembly with a used
serviceable stabilator horn assembly that has been inspected before
installation and found free of cracks or corrosion. Repetitively
thereafter inspect at intervals not to exceed 500 hours TIS or 5
years, whichever occurs first.
(2) When a used serviceable stabilator horn assembly that has
been inspected before installation and found free of cracks or
corrosion has been installed and the stabilator horn assembly
reaches a total of 500 hours TIS or 5 years after installation, or
within the next 100 hours TIS after October 22, 2012 (the effective
date of this AD), whichever occurs later, do one of the following
actions:
(i) Initially inspect the stabilator horn assembly for corrosion
or cracks. Repetitively thereafter inspect at intervals not to
exceed 500 hours TIS or 5 years, whichever occurs first.
(ii) Replace the stabilator horn assembly with a new stabilator
horn assembly. When the new stabilator horn assembly reaches a total
of 1,000 hours TIS after replacement or within 10 years after
replacement, whichever occurs first, you must do one of the actions
in paragraph (g)(1) of this AD.
(iii) Replace the stabilator horn assembly with a used
serviceable stabilator horn assembly that has been inspected before
installation and found free of cracks or corrosion. Repetitively
thereafter inspect at intervals not to exceed 500 hours TIS or 5
years, whichever occurs first.
(3) If you do not know the total hours TIS on the stabilator
horn assembly, within the next 100 hours TIS after October 22, 2012
(the effective date of this AD) do one of the actions required in
paragraph (g)(1)(i), (g)(1)(ii), (g)(1)(iii), (g)(2)(i), (g)(2)(ii),
or (g)(2)(iii) of this AD.
(4) If any corrosion or cracks are found during any of the
inspections required in paragraph (g)(1)(i), (g)(1)(iii), (g)(2)(i),
or (g)(2)(iii) of this AD, before further flight, you must replace
the stabilator horn assembly as specified in paragraph (g)(1)(ii),
(g)(1)(iii). (g)(2)(ii), or (g)(2)(iii) of this AD, as applicable.
(5) For the bolts common to the torque tube and stabilator horn,
install the nuts using a torque of 120-145 in.-lbs. for the actions
required by paragraphs (g)(1), (g)(2), or (g)(3) of this AD.
Note 1 to paragraph (g) of this AD: The stated torque value of
120-145 in.-lbs. includes friction drag from the nut's locking
element, which is assumed to be 60 in.-lbs. The installation torque
can be adjusted according to the actual, measured friction drag. For
example, if the friction-drag torque is measured to be 40 in.-lbs.
(20 in.-lbs. less than the assumed value of 60 in.-lbs.), then the
installation torque will be adjusted to be 100-125 in.-lbs. of
torque.
(6) You may at any time replace the stabilator horn assembly
with a new stabilator horn assembly, provided no corrosion or cracks
were found during an inspection that would require replacement
before further flight. When the new stabilator horn assembly reaches
a total of 1,000 hours TIS after replacement or within 10 years
after replacement, whichever occurs first, you must do one of the
actions in paragraph (g)(1) of this AD.
Note 2 to paragraph (g) of this AD: Piper Aircraft, Inc. Service
Bulletin No. 1160, dated December 26, 2005; Special Airworthiness
Information Bulletin CE-04-88, dated September 15, 2004, at https://
rgl.faa.gov/Regulatory--and--Guidance--Library/rgSAIB.nsf/0/
77fc29bb15c8a85b8625721f0052ecb4/$FILE/CE-04-88.pdf; and AD 74-13-
03, Amendment 39-2588 (41 FR 17371, April 26, 1976), are related to
this AD action. For the attached torque tube, you may consider
combining that inspection with the requirements of this AD.
(h) Alternative Methods of Compliance (AMOCs)
(1) The Manager, Atlanta Aircraft Certification Office (ACO),
FAA, has the
[[Page 57001]]
authority to approve AMOCs for this AD, if requested using the
procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19,
send your request to your principal inspector or local Flight
Standards District Office, as appropriate. If sending information
directly to the manager of the ACO, send it to the attention of the
person identified in the Related Information section of this AD.
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(i) Related Information
For more information about this AD, contact Gregory K. Noles,
Aerospace Engineer, FAA, Atlanta ACO, 1701 Columbia Avenue, College
Park, Georgia 30337; phone: (404) 474-5551; fax: (404) 474-5606;
email: gregory.noles@faa.gov.
(j) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(i) Piper Aircraft, Inc. Service Bulletin No. 1189, dated April
29, 2010.
(ii) Reserved.
(3) For Piper Aircraft, Inc. service information identified in
this AD, contact Piper Aircraft, Inc., 2926 Piper Drive, Vero Beach,
Florida 32960; telephone: (772) 567-4361; fax: (772) 978-6573;
Internet: https://www.piper.com/company/publications.asp.
(4) You may view this service information at the FAA, Small
Airplane Directorate, 901 Locust St., Kansas City, Missouri 64106.
For information on the availability of this material at the FAA,
call (816) 329-4148.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call (202) 741-6030, or go to: https://www.archives.gov/federal-register/cfr/ibr-locations.html.
Issued in Kansas City, Missouri, on August 20, 2012.
John Colomy,
Acting Manager, Small Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 2012-22529 Filed 9-14-12; 8:45 am]
BILLING CODE 4910-13-P