Airworthiness Directives; Rolls-Royce plc (RR) Turbofan Engines, 31176-31178 [2012-12726]
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31176
Federal Register / Vol. 77, No. 102 / Friday, May 25, 2012 / Rules and Regulations
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2007–28059; Directorate
Identifier 2007–NE–13–AD; Amendment 39–
17061; AD 2012–10–12]
RIN 2120–AA64
Airworthiness Directives; Rolls-Royce
plc (RR) Turbofan Engines
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
We are superseding an
existing airworthiness directive (AD) for
all RR RB211–Trent 553–61, 553A2–61,
556–61, 556A2–61, 556B–61, 556B2–61,
560–61, 560A2–61, 768–60, 772–60,
772B–60, 875–17, 877–17, 884–17,
884B–17, 892–17, 892B–17, and 895–17
turbofan engines. That AD currently
requires inspecting the intermediatepressure (IP) compressor rotor shaft rear
balance land for cracks. This new AD
continues to require initial inspections,
adds additional inspections, and a
mandatory terminating action. This AD
was prompted by additional cracking on
RB211–Trent 700 and RB211–Trent 800
IP compressor rotor shafts found since
the existing AD was issued. We are
issuing this AD to detect cracking on the
IP compressor rotor rear balance land. IP
compressor rotor rear balance land
cracking can lead to uncontained failure
of the rotor and damage to the airplane.
DATES: This AD is effective June 29,
2012.
The Director of the Federal Register
approved the incorporation by reference
of certain publications listed in the AD
as of June 29, 2012.
ADDRESSES: For service information
identified in this AD, contact RollsRoyce plc, Corporate Communications,
P.O. Box 31, Derby, England, DE248BJ;
phone: 011–44–1332–242424; fax: 011–
44–1332–245418; or email from https://
www.rolls-royce.com/contact/
civil_team.jsp. You may review copies
of the referenced service information at
the FAA, Engine & Propeller Directorate,
12 New England Executive Park,
Burlington, MA 01803. For information
on the availability of this material at the
FAA, call 781–238–7121.
wreier-aviles on DSK5TPTVN1PROD with RULES
SUMMARY:
Examining the AD Docket
You may examine the AD docket on
the Internet at https://
www.regulations.gov; or in person at the
Docket Management Facility between
9 a.m. and 5 p.m., Monday through
Friday, except Federal holidays. The AD
VerDate Mar<15>2010
14:21 May 24, 2012
Jkt 226001
docket contains this AD, the regulatory
evaluation, any comments received, and
other information. The address for the
Docket Office (phone: 800–647–5527) is
Document Management Facility, U.S.
Department of Transportation, Docket
Operations, M–30, West Building
Ground Floor, Room W12–140, 1200
New Jersey Avenue SE., Washington,
DC 20590.
FOR FURTHER INFORMATION CONTACT:
Alan Strom, Aerospace Engineer, Engine
Certification Office, FAA, 12 New
England Executive Park, Burlington,
MA; phone: 781–238–7143; fax: 781–
238–7199; email: alan.strom@faa.gov.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a supplemental notice of
proposed rulemaking (SNPRM) to
amend 14 CFR part 39 to supersede AD
2008–18–08, Amendment 39–15665 (73
FR 52201, September 9, 2008). That AD
applies to the specified products. The
SNPRM published in the Federal
Register on January 20, 2012 (77 FR
2932). The original NPRM (76 FR 64283,
October 18, 2011) proposed to continue
to require initial inspections, add
additional inspections, and an optional
terminating action. The SNPRM
proposed to continue to require initial
inspections, add additional inspections,
and a mandatory terminating action.
Comments
We gave the public the opportunity to
participate in developing this AD. The
following presents the comments
received on the proposal and the FAA’s
response to each comment.
Request To Correct the Type of
Inspection Called Out
One commenter, Rolls-Royce plc,
requested that we change ‘‘Since we
issued that NPRM, RR has ceased efforts
to develop an on-wing ECI’’ to ‘‘Since
we issued that NPRM, RR has ceased
efforts to develop an on-wing ultrasonic
inspection.’’ The commenter stated that
they were developing an ultrasonic
inspection, not an ECI.
We agree that we called out the wrong
type of inspection in that part of the
SNPRM preamble. However, that
information is not repeated in the final
rule. We did not change the AD.
Request To Correct Reference Errors
Two commenters, The Boeing
Company and Rolls-Royce plc,
requested that we change the service
bulletin number in paragraph (k)(2)(iii),
from RR Alert Service Bulletin (ASB)
No. RB.211–72–AG401, Revision 2,
dated July 5, 2011, to RR ASB No.
RB.211–72–AG402, Revision 1, dated
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January 11, 2011. They also requested
that we correct the paragraph (j)(1) to
(j)(2) in that same paragraph.
We partially agree. We agree that we
misnumbered the service bulletins. We
do not agree to correct them because we
deleted paragraph (k)(2)(iii) from the
final AD.
Request To Clarify That Re-Balancing
Eliminates the Requirement for All
Repetitive Inspections
Rolls-Royce plc requested that we
clarify that re-balancing eliminates the
requirement for all repetitive
inspections.
We agree. We changed the AD so that
the mandatory terminating action
eliminates the requirements for both onwing and in-shop repetitive inspections.
Request for Clarification of Inspections
Acceptable for Use
American Airlines requested that we
make it clear that the inspections
required in paragraph 2(f)(1) of the
SNPRM are acceptable for use whether
the engine is on-wing (installed on an
airplane) or in-shop, but not during
maintenance defined as a shop visit by
the AD. American also recommended
that we re-arrange the inspections in
paragraphs (f)(1) and (f)(2) so that they
are aligned with on-wing and off-wing
maintenance activities.
We agree. We clarified the AD by
eliminating the headings of ‘‘On-Wing
Inspections’’ and ‘‘In-Shop Inspections’’
from paragraphs (f)(1), (f)(2), (g)(1), and
(g)(2) of the AD. We also re-numbered
the sub-paragraphs under paragraph (f),
to (1), (2) and (3), without sub-headings.
We also re-numbered the subparagraphs under paragraph (g) to (1),
(2) and (3), without sub-headings.
Request To Delete the Re-Balance
Requirement
American Airlines requested that in
the Mandatory Terminating Action
paragraph (j) of the SNPRM, we delete
the requirement to re-balance the
engines in accordance with ASBs No.
RB.211–72–AG401 and No. RB.211–72–
AG402. Instead, require inspection of
the IP compressor rear shaft balance
land, prohibit re-installation of balance
weights on the IP compressor rear shaft
balance land, simplify paragraph (k) to
combine the previous credit inspection
paragraphs, and delete the re-balancing
paragraph.
The commenter stated that removal of
the unsafe condition is accomplished by
removal of the IP compressor balance
weights from the rear balance land,
which stops the fretting that causes the
compressor rear shaft to crack.
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Federal Register / Vol. 77, No. 102 / Friday, May 25, 2012 / Rules and Regulations
We partially agree. We agree with
eliminating the requirement to rebalance the engine in accordance with
ASBs No. RB.211–72–AG401 and No.
RB.211–72–AG402, and removing the
associated previous credit paragraphs
because permanently removing the
existing balance weights from the IP
compressor rotor rear shaft balance land
eliminates the unsafe condition.
Accordingly, we changed the AD by
eliminating the requirement to rebalance the engine in accordance with
ASBs No. RB.211–72–AG401 and No.
RB.211–72–AG402. We do not agree
with further simplifying paragraph (k)
because we maintained all of the subparagraphs for paragraph (f) and (g).
We also added the following
Prohibition Statement: ‘‘Once you have
accomplished paragraphs (j)(1) or (j)(2)
of this AD, do not re-install balance
weights on the compressor rear shaft
balance land.’’
We also deleted previous credit for rebalancing paragraphs (k)(1)(iii) and
(k)(2)(iii) from the AD.
Conclusion
We reviewed the relevant data,
considered the comments received, and
determined that air safety and the
public interest require adopting the AD
with the changes described previously.
We also determined that these
changes will not increase the economic
burden on any operator or increase the
scope of the AD.
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Costs of Compliance
We estimate that this AD will affect
about 136 engines installed on airplanes
of U.S. registry. We also estimate that it
will take about 3.5 work-hours per
engine to perform the on-wing/in-shop
visual inspections, about 2.5 work-hours
per engine to perform the in-shop eddy
current inspections, and about 8 workhours to rebalance the IP compressor.
The average labor rate is $85 per workhour. Based on these figures, we
estimate the total cost of the AD to U.S.
operators to be $470,696.
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
Section 106, describes the authority of
the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in Subtitle VII,
Part A, Subpart III, Section 44701,
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
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14:21 May 24, 2012
Jkt 226001
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
Regulatory Findings
We have determined that this AD will
not have federalism implications under
Executive Order 13132. This AD will
not have a substantial direct effect on
the States, on the relationship between
the national government and the States,
or on the distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that this AD:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Is not a ‘‘significant rule’’ under
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation
in Alaska, and
(4) Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
Adoption of the Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as
follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by
removing airworthiness directive (AD)
2008–18–08, Amendment 39–15665 (73
FR 52201, September 9, 2008), and
adding the following new AD:
■
2012–10–12 Rolls-Royce plc: Amendment
39–17061; Docket No. FAA–2007–28059;
Directorate Identifier 2007–NE–13–AD.
(a) Effective Date
This AD is effective June 29, 2012.
(b) Affected ADs
This AD supersedes AD 2008–18–08,
Amendment 39–15665, (73 FR 52201,
September 9, 2008).
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(c) Applicability
This AD applies to Rolls-Royce plc (RR)
RB211–Trent 553–61, 553A2–61, 556–61,
556A2–61, 556B–61, 556B2–61, 560–61,
560A2–61, 768–60, 772–60, 772B–60, 875–
17, 877–17, 884–17, 884B–17, 892–17, 892B–
17, and 895–17 turbofan engines.
(d) Unsafe Condition
This AD was prompted by additional
cracking on RB211–Trent 700 and RB211–
Trent 800 IP compressor rotor shafts found
since the existing AD 2008–18–08,
Amendment 39–15665, (73 FR 52201,
September 9, 2008) was issued. We are
issuing this AD to detect cracking on the IP
compressor rotor rear balance land. IP
compressor rotor rear balance land cracking
can lead to uncontained failure of the rotor
and damage to the airplane.
(e) Compliance
Comply with this AD within the
compliance times specified, unless already
done.
(f) RB211–Trent 700 Series Engines—Rear
Balance Land Inspections
(1) Within 625 cycles-in-service (CIS) after
the effective date of this AD, borescope
inspect the IP compressor rotor shaft rear
balance land. Use RB211 Trent 700 Series
Propulsion System Non-Modification Alert
Service Bulletin (NMASB) No. RB.211–72–
AG270, Revision 4, dated March 21, 2011,
sections 3.A.(2)(a) through 3.A.(2)(c) and
3.A.(3)(a) through 3.A.(3)(c), or 3.B.(2)(a)
through 3.B.(2)(c) and 3.B.(4)(a) through
3.B.(4)(c), to do the inspection.
(2) Thereafter, repeat the inspection within
every 625 cycles-since-last inspection (CSLI).
You may count CSLI from the last borescope
inspection or the last eddy current inspection
(ECI), whichever has occurred last.
(3) At each shop visit after the effective
date of this AD, perform an ECI and visually
inspect the IP compressor rotor rear shaft
balance land, and visually inspect the
balance weights. Use RB211 Trent 700 and
800 Series Propulsion Systems NMASB No.
RB.211–72–AG085, Revision 2, dated July 7,
2011, sections 3.A. through 3.D.(3)(b)(v),
except paragraphs 3.D.(3)(a)(ii) and
3.D.(3)(b)(iii), to do the inspections.
(g) RB211–Trent 800 Series Engines—Rear
Balance Land Inspections
(1) Within 475 CIS after the effective date
of this AD, borescope inspect the IP
compressor rotor shaft rear balance land. Use
RB211 Trent 800 Series Propulsion System
NMASB No. RB.211–72–AG264, Revision 5,
dated March 21, 2011, sections 3.A.(2)(b)
through 3.A.(2)(c) and 3.A.(3)(a) through
3.A.(3)(c), or 3.B.(2)(a) through 3.B.(2)(c) and
3.B.(4)(a) through 3.B.(4)(c), to do the
inspection.
(2) Thereafter, repeat the inspection within
every 475 CSLI. You may count CSLI from
the last borescope inspection or the last ECI,
whichever has occurred last.
(3) At each shop visit, perform an ECI and
visually inspect the IP compressor rotor rear
shaft balance land, and visually inspect the
balance weights. Use RB211 Trent 700 and
800 Series Propulsion Systems NMASB No.
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Federal Register / Vol. 77, No. 102 / Friday, May 25, 2012 / Rules and Regulations
RB.211–72–AG085, Revision 2, dated July 7,
2011, sections 3.A. through 3.D.(3)(b)(v),
except paragraphs 3.D.(3)(a)(ii) and
3.D.(3)(b)(iii), to do the inspections.
(h) RB211–Trent 500 Series Engines—InShop Rear Balance Land Inspections
At each shop visit, perform an ECI of the
IP compressor rotor shaft and visually
inspect the balance weights. Use RB211 Trent
500 Series Propulsion System NMASB No.
RB.211–72–AF260, Revision 5, dated July 7,
2011 sections 3.A. through 3.B.(3)(a)(iii) to do
the visual inspection, or RB211 Trent 500
and 900 Series Propulsion Systems NonModification Service Bulletin (NMSB) No.
RB.211–72–G448, Revision 3, dated July 7,
2011 section 3.D.(1) through 3.D.(14) to do
the ECI.
(i) Definition
For the purposes of this AD, a shop visit
is defined as introduction of an engine into
a shop, and disassembly sufficient to expose
the IP compressor module rear face.
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(j) Mandatory Terminating Action for
RB211–Trent 700 and RB211–Trent 800
Engines
(1) Perform mandatory terminating action
to the in-shop repetitive inspections in
paragraph (f)(2) and (f)(3) of this AD. At the
next shop visit in which any level of
inspection or strip is scheduled to be carried
out on the IP compressor, modify RB211–
Trent 700 engines by removing the existing
IP compressor balance weights.
(2) Perform mandatory terminating action
to the in-shop repetitive inspections in
paragraph (g)(2) and (g)(3) of this AD. At the
next shop visit in which any level of
inspection or strip is scheduled to be carried
out on the IP compressor, modify RB211–
Trent 800 engines by removing the existing
IP compressor balance weights.
(3) Once you have accomplished paragraph
(j)(1) or (j)(2) of this AD, do not re-install
balance weights on the IP compressor rear
shaft balance land.
(k) Credit for Previous Actions
(1) For RB211–Trent 700 series engines:
(i) If you borescope inspected your RB211–
Trent 700 series engine using RB211 Trent
700 Series Propulsion System NMASB No.
RB.211–72–AG270, Revision 1, dated
December 14, 2009, or Revision 2, dated
December 21, 2010, or Revision 3, dated
February 25, 2011, before the effective date
of this AD, you have satisfied the
requirements of paragraph f(1) of this AD.
(ii) If you performed the ECI and visual
inspection of your RB211–Trent 700 series
engines using RB211 Trent 700 and 800
Series Propulsion Systems NMASB No.
RB.211–72–AG085, Revision 1, dated
September 27, 2010, before the effective date
of this AD, you have satisfied the ECI and
visual inspections required by paragraph
(f)(3) of this AD.
(2) For RB211–Trent 800 series engines:
(i) If you borescope inspected your RB211–
Trent 800 series engine using RB211 Trent
800 Series Propulsion System NMASB No.
RB.211–72–AG264, Revision 3, dated
December 21, 2010, or Revision 4, dated
February 25, 2011, before the effective date
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14:21 May 24, 2012
Jkt 226001
of this AD, you have satisfied the
requirements of paragraph (g)(1) of this AD.
(ii) If you performed the ECI and visual
inspection of your RB211–Trent 800 series
engines using RB211 Trent 700 and 800
Series Propulsion Systems NMASB No.
RB.211–72–AG085, Revision 1, dated
September 27, 2010, before the effective date
of this AD, you have satisfied the ECI and
visual inspections required by paragraph
(g)(3) of this AD.
(3) For RB211–Trent 500 series engines:
(i) If you performed the ECI of your RB211–
Trent 500 series engines using RB211 Trent
500 Series Propulsion System NMASB No.
RB.211–72–AF260, Revision 4, dated July 28,
2009, before the effective date of this AD, you
have satisfied the ECIs required by paragraph
(h) of this AD.
(ii) If you performed the in-shop visual
inspection of your RB211–Trent 500 series
engines using RB211 Trent 500 and 900
Series Propulsion Systems NMSB No.
RB.211–72–G448, Revision 2, dated
December 23, 2010, before the effective date
of this AD, you have satisfied the in-shop
visual inspections required by paragraph (h)
of this AD.
(3) For service information identified in
this AD, contact Rolls-Royce plc, Corporate
Communications, P.O. Box 31, Derby,
England, DE248BJ; phone: 011–44–1332–
242424; fax: 011–44–1332–245418; or email
from https://www.rolls-royce.com/contact/
civil_team.jsp.
(4) You may review copies of the
referenced service information at the FAA,
Engine & Propeller Directorate, 12 New
England Executive Park, Burlington, MA
01803. For information on the availability of
this material at the FAA, call 781–238–7125.
(5) You may also review copies of the
service information that is IBR at the
National Archives and Records
Administration (NARA). For information on
the availability of this material at NARA, call
202–741–6030, or go to: https://
www.archives.gov/federal-register/cfr/
ibr_locations.html.
(l) Alternative Methods of Compliance
(AMOCs)
The Manager, Engine Certification Office,
FAA, may approve AMOCs for this AD. Use
the procedures in 14 CFR 39.19 to make your
request.
BILLING CODE 4910–13–P
(m) Related Information
(1) For more information about this AD,
contact Alan Strom, Aerospace Engineer,
Engine Certification Office, FAA, 12 New
England Executive Park, Burlington, MA;
phone: 781–238–7143; fax: 781–238–7199;
email: alan.strom@faa.gov.
(2) European Aviation Safety Agency AD
2011–0221, dated November 14, 2011, also
pertains to the subject of this AD.
14 CFR Part 97
(n) Material Incorporated by Reference
(1) The Director of the Federal Register
approved the incorporation by reference
(IBR) under 5 U.S.C. 552(a) and 1 CFR part
51 of the following service information.
(2) You must use the following service
information to do the actions required by this
AD, unless the AD specifies otherwise.
(i) Rolls-Royce plc RB211 Trent 700 Series
Propulsion System Non-Modification Alert
Service Bulletin No. RB.211–72–AG270,
Revision 4, dated March 21, 2011.
(ii) Rolls-Royce plc RB211 Trent 700 and
800 Series Propulsion Systems NonModification Alert Service Bulletin No.
RB.211–72–AG085, Revision 2, dated July 7,
2011.
(iii) Rolls-Royce plc RB211 Trent 800
Series Propulsion System Non-Modification
Alert Service Bulletin No. RB.211–72–
AG264, Revision 5, dated March 21, 2011.
(iv) Rolls-Royce plc RB211 Trent 500
Series Propulsion System Non-Modification
Alert Service Bulletin No. RB.211–72–AF260,
Revision 5, dated July 7, 2011.
(v) Rolls-Royce plc RB211 Trent 500 and
900 Series Propulsion Systems NonModification Service Bulletin No. RB.211–
72–G448, Revision 3, dated July 7, 2011.
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Issued in Burlington, Massachusetts, on
May 15, 2012.
Peter A. White,
Manager, Engine & Propeller Directorate,
Aircraft Certification Service.
[FR Doc. 2012–12726 Filed 5–24–12; 8:45 am]
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
[Docket No. 30843; Amdt. No. 3479]
Standard Instrument Approach
Procedures, and Takeoff Minimums
and Obstacle Departure Procedures;
Miscellaneous Amendments
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
This rule establishes, amends,
suspends, or revokes Standard
Instrument Approach Procedures
(SIAPs) and associated Takeoff
Minimums and Obstacle Departure
Procedures for operations at certain
airports. These regulatory actions are
needed because of the adoption of new
or revised criteria, or because of changes
occurring in the National Airspace
System, such as the commissioning of
new navigational facilities, adding new
obstacles, or changing air traffic
requirements. These changes are
designed to provide safe and efficient
use of the navigable airspace and to
promote safe flight operations under
instrument flight rules at the affected
airports.
SUMMARY:
This rule is effective May 25,
2012. The compliance date for each
SIAP, associated Takeoff Minimums,
and ODP is specified in the amendatory
provisions.
DATES:
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Agencies
[Federal Register Volume 77, Number 102 (Friday, May 25, 2012)]
[Rules and Regulations]
[Pages 31176-31178]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2012-12726]
[[Page 31176]]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2007-28059; Directorate Identifier 2007-NE-13-AD;
Amendment 39-17061; AD 2012-10-12]
RIN 2120-AA64
Airworthiness Directives; Rolls-Royce plc (RR) Turbofan Engines
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: We are superseding an existing airworthiness directive (AD)
for all RR RB211-Trent 553-61, 553A2-61, 556-61, 556A2-61, 556B-61,
556B2-61, 560-61, 560A2-61, 768-60, 772-60, 772B-60, 875-17, 877-17,
884-17, 884B-17, 892-17, 892B-17, and 895-17 turbofan engines. That AD
currently requires inspecting the intermediate-pressure (IP) compressor
rotor shaft rear balance land for cracks. This new AD continues to
require initial inspections, adds additional inspections, and a
mandatory terminating action. This AD was prompted by additional
cracking on RB211-Trent 700 and RB211-Trent 800 IP compressor rotor
shafts found since the existing AD was issued. We are issuing this AD
to detect cracking on the IP compressor rotor rear balance land. IP
compressor rotor rear balance land cracking can lead to uncontained
failure of the rotor and damage to the airplane.
DATES: This AD is effective June 29, 2012.
The Director of the Federal Register approved the incorporation by
reference of certain publications listed in the AD as of June 29, 2012.
ADDRESSES: For service information identified in this AD, contact
Rolls-Royce plc, Corporate Communications, P.O. Box 31, Derby, England,
DE248BJ; phone: 011-44-1332-242424; fax: 011-44-1332-245418; or email
from https://www.rolls-royce.com/contact/civil_team.jsp. You may review
copies of the referenced service information at the FAA, Engine &
Propeller Directorate, 12 New England Executive Park, Burlington, MA
01803. For information on the availability of this material at the FAA,
call 781-238-7121.
Examining the AD Docket
You may examine the AD docket on the Internet at https://www.regulations.gov; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this AD, the regulatory evaluation,
any comments received, and other information. The address for the
Docket Office (phone: 800-647-5527) is Document Management Facility,
U.S. Department of Transportation, Docket Operations, M-30, West
Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE.,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Alan Strom, Aerospace Engineer, Engine
Certification Office, FAA, 12 New England Executive Park, Burlington,
MA; phone: 781-238-7143; fax: 781-238-7199; email: alan.strom@faa.gov.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a supplemental notice of proposed rulemaking (SNPRM) to
amend 14 CFR part 39 to supersede AD 2008-18-08, Amendment 39-15665 (73
FR 52201, September 9, 2008). That AD applies to the specified
products. The SNPRM published in the Federal Register on January 20,
2012 (77 FR 2932). The original NPRM (76 FR 64283, October 18, 2011)
proposed to continue to require initial inspections, add additional
inspections, and an optional terminating action. The SNPRM proposed to
continue to require initial inspections, add additional inspections,
and a mandatory terminating action.
Comments
We gave the public the opportunity to participate in developing
this AD. The following presents the comments received on the proposal
and the FAA's response to each comment.
Request To Correct the Type of Inspection Called Out
One commenter, Rolls-Royce plc, requested that we change ``Since we
issued that NPRM, RR has ceased efforts to develop an on-wing ECI'' to
``Since we issued that NPRM, RR has ceased efforts to develop an on-
wing ultrasonic inspection.'' The commenter stated that they were
developing an ultrasonic inspection, not an ECI.
We agree that we called out the wrong type of inspection in that
part of the SNPRM preamble. However, that information is not repeated
in the final rule. We did not change the AD.
Request To Correct Reference Errors
Two commenters, The Boeing Company and Rolls-Royce plc, requested
that we change the service bulletin number in paragraph (k)(2)(iii),
from RR Alert Service Bulletin (ASB) No. RB.211-72-AG401, Revision 2,
dated July 5, 2011, to RR ASB No. RB.211-72-AG402, Revision 1, dated
January 11, 2011. They also requested that we correct the paragraph
(j)(1) to (j)(2) in that same paragraph.
We partially agree. We agree that we misnumbered the service
bulletins. We do not agree to correct them because we deleted paragraph
(k)(2)(iii) from the final AD.
Request To Clarify That Re-Balancing Eliminates the Requirement for All
Repetitive Inspections
Rolls-Royce plc requested that we clarify that re-balancing
eliminates the requirement for all repetitive inspections.
We agree. We changed the AD so that the mandatory terminating
action eliminates the requirements for both on-wing and in-shop
repetitive inspections.
Request for Clarification of Inspections Acceptable for Use
American Airlines requested that we make it clear that the
inspections required in paragraph 2(f)(1) of the SNPRM are acceptable
for use whether the engine is on-wing (installed on an airplane) or in-
shop, but not during maintenance defined as a shop visit by the AD.
American also recommended that we re-arrange the inspections in
paragraphs (f)(1) and (f)(2) so that they are aligned with on-wing and
off-wing maintenance activities.
We agree. We clarified the AD by eliminating the headings of ``On-
Wing Inspections'' and ``In-Shop Inspections'' from paragraphs (f)(1),
(f)(2), (g)(1), and (g)(2) of the AD. We also re-numbered the sub-
paragraphs under paragraph (f), to (1), (2) and (3), without sub-
headings. We also re-numbered the sub-paragraphs under paragraph (g) to
(1), (2) and (3), without sub-headings.
Request To Delete the Re-Balance Requirement
American Airlines requested that in the Mandatory Terminating
Action paragraph (j) of the SNPRM, we delete the requirement to re-
balance the engines in accordance with ASBs No. RB.211-72-AG401 and No.
RB.211-72-AG402. Instead, require inspection of the IP compressor rear
shaft balance land, prohibit re-installation of balance weights on the
IP compressor rear shaft balance land, simplify paragraph (k) to
combine the previous credit inspection paragraphs, and delete the re-
balancing paragraph.
The commenter stated that removal of the unsafe condition is
accomplished by removal of the IP compressor balance weights from the
rear balance land, which stops the fretting that causes the compressor
rear shaft to crack.
[[Page 31177]]
We partially agree. We agree with eliminating the requirement to
re-balance the engine in accordance with ASBs No. RB.211-72-AG401 and
No. RB.211-72-AG402, and removing the associated previous credit
paragraphs because permanently removing the existing balance weights
from the IP compressor rotor rear shaft balance land eliminates the
unsafe condition. Accordingly, we changed the AD by eliminating the
requirement to re-balance the engine in accordance with ASBs No.
RB.211-72-AG401 and No. RB.211-72-AG402. We do not agree with further
simplifying paragraph (k) because we maintained all of the sub-
paragraphs for paragraph (f) and (g).
We also added the following Prohibition Statement: ``Once you have
accomplished paragraphs (j)(1) or (j)(2) of this AD, do not re-install
balance weights on the compressor rear shaft balance land.''
We also deleted previous credit for re-balancing paragraphs
(k)(1)(iii) and (k)(2)(iii) from the AD.
Conclusion
We reviewed the relevant data, considered the comments received,
and determined that air safety and the public interest require adopting
the AD with the changes described previously.
We also determined that these changes will not increase the
economic burden on any operator or increase the scope of the AD.
Costs of Compliance
We estimate that this AD will affect about 136 engines installed on
airplanes of U.S. registry. We also estimate that it will take about
3.5 work-hours per engine to perform the on-wing/in-shop visual
inspections, about 2.5 work-hours per engine to perform the in-shop
eddy current inspections, and about 8 work-hours to rebalance the IP
compressor. The average labor rate is $85 per work-hour. Based on these
figures, we estimate the total cost of the AD to U.S. operators to be
$470,696.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We have determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by removing airworthiness directive (AD)
2008-18-08, Amendment 39-15665 (73 FR 52201, September 9, 2008), and
adding the following new AD:
2012-10-12 Rolls-Royce plc: Amendment 39-17061; Docket No. FAA-2007-
28059; Directorate Identifier 2007-NE-13-AD.
(a) Effective Date
This AD is effective June 29, 2012.
(b) Affected ADs
This AD supersedes AD 2008-18-08, Amendment 39-15665, (73 FR
52201, September 9, 2008).
(c) Applicability
This AD applies to Rolls-Royce plc (RR) RB211-Trent 553-61,
553A2-61, 556-61, 556A2-61, 556B-61, 556B2-61, 560-61, 560A2-61,
768-60, 772-60, 772B-60, 875-17, 877-17, 884-17, 884B-17, 892-17,
892B-17, and 895-17 turbofan engines.
(d) Unsafe Condition
This AD was prompted by additional cracking on RB211-Trent 700
and RB211-Trent 800 IP compressor rotor shafts found since the
existing AD 2008-18-08, Amendment 39-15665, (73 FR 52201, September
9, 2008) was issued. We are issuing this AD to detect cracking on
the IP compressor rotor rear balance land. IP compressor rotor rear
balance land cracking can lead to uncontained failure of the rotor
and damage to the airplane.
(e) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(f) RB211-Trent 700 Series Engines--Rear Balance Land Inspections
(1) Within 625 cycles-in-service (CIS) after the effective date
of this AD, borescope inspect the IP compressor rotor shaft rear
balance land. Use RB211 Trent 700 Series Propulsion System Non-
Modification Alert Service Bulletin (NMASB) No. RB.211-72-AG270,
Revision 4, dated March 21, 2011, sections 3.A.(2)(a) through
3.A.(2)(c) and 3.A.(3)(a) through 3.A.(3)(c), or 3.B.(2)(a) through
3.B.(2)(c) and 3.B.(4)(a) through 3.B.(4)(c), to do the inspection.
(2) Thereafter, repeat the inspection within every 625 cycles-
since-last inspection (CSLI). You may count CSLI from the last
borescope inspection or the last eddy current inspection (ECI),
whichever has occurred last.
(3) At each shop visit after the effective date of this AD,
perform an ECI and visually inspect the IP compressor rotor rear
shaft balance land, and visually inspect the balance weights. Use
RB211 Trent 700 and 800 Series Propulsion Systems NMASB No. RB.211-
72-AG085, Revision 2, dated July 7, 2011, sections 3.A. through
3.D.(3)(b)(v), except paragraphs 3.D.(3)(a)(ii) and 3.D.(3)(b)(iii),
to do the inspections.
(g) RB211-Trent 800 Series Engines--Rear Balance Land Inspections
(1) Within 475 CIS after the effective date of this AD,
borescope inspect the IP compressor rotor shaft rear balance land.
Use RB211 Trent 800 Series Propulsion System NMASB No. RB.211-72-
AG264, Revision 5, dated March 21, 2011, sections 3.A.(2)(b) through
3.A.(2)(c) and 3.A.(3)(a) through 3.A.(3)(c), or 3.B.(2)(a) through
3.B.(2)(c) and 3.B.(4)(a) through 3.B.(4)(c), to do the inspection.
(2) Thereafter, repeat the inspection within every 475 CSLI. You
may count CSLI from the last borescope inspection or the last ECI,
whichever has occurred last.
(3) At each shop visit, perform an ECI and visually inspect the
IP compressor rotor rear shaft balance land, and visually inspect
the balance weights. Use RB211 Trent 700 and 800 Series Propulsion
Systems NMASB No.
[[Page 31178]]
RB.211-72-AG085, Revision 2, dated July 7, 2011, sections 3.A.
through 3.D.(3)(b)(v), except paragraphs 3.D.(3)(a)(ii) and
3.D.(3)(b)(iii), to do the inspections.
(h) RB211-Trent 500 Series Engines--In-Shop Rear Balance Land
Inspections
At each shop visit, perform an ECI of the IP compressor rotor
shaft and visually inspect the balance weights. Use RB211 Trent 500
Series Propulsion System NMASB No. RB.211-72-AF260, Revision 5,
dated July 7, 2011 sections 3.A. through 3.B.(3)(a)(iii) to do the
visual inspection, or RB211 Trent 500 and 900 Series Propulsion
Systems Non-Modification Service Bulletin (NMSB) No. RB.211-72-G448,
Revision 3, dated July 7, 2011 section 3.D.(1) through 3.D.(14) to
do the ECI.
(i) Definition
For the purposes of this AD, a shop visit is defined as
introduction of an engine into a shop, and disassembly sufficient to
expose the IP compressor module rear face.
(j) Mandatory Terminating Action for RB211-Trent 700 and RB211-Trent
800 Engines
(1) Perform mandatory terminating action to the in-shop
repetitive inspections in paragraph (f)(2) and (f)(3) of this AD. At
the next shop visit in which any level of inspection or strip is
scheduled to be carried out on the IP compressor, modify RB211-Trent
700 engines by removing the existing IP compressor balance weights.
(2) Perform mandatory terminating action to the in-shop
repetitive inspections in paragraph (g)(2) and (g)(3) of this AD. At
the next shop visit in which any level of inspection or strip is
scheduled to be carried out on the IP compressor, modify RB211-Trent
800 engines by removing the existing IP compressor balance weights.
(3) Once you have accomplished paragraph (j)(1) or (j)(2) of
this AD, do not re-install balance weights on the IP compressor rear
shaft balance land.
(k) Credit for Previous Actions
(1) For RB211-Trent 700 series engines:
(i) If you borescope inspected your RB211-Trent 700 series
engine using RB211 Trent 700 Series Propulsion System NMASB No.
RB.211-72-AG270, Revision 1, dated December 14, 2009, or Revision 2,
dated December 21, 2010, or Revision 3, dated February 25, 2011,
before the effective date of this AD, you have satisfied the
requirements of paragraph f(1) of this AD.
(ii) If you performed the ECI and visual inspection of your
RB211-Trent 700 series engines using RB211 Trent 700 and 800 Series
Propulsion Systems NMASB No. RB.211-72-AG085, Revision 1, dated
September 27, 2010, before the effective date of this AD, you have
satisfied the ECI and visual inspections required by paragraph
(f)(3) of this AD.
(2) For RB211-Trent 800 series engines:
(i) If you borescope inspected your RB211-Trent 800 series
engine using RB211 Trent 800 Series Propulsion System NMASB No.
RB.211-72-AG264, Revision 3, dated December 21, 2010, or Revision 4,
dated February 25, 2011, before the effective date of this AD, you
have satisfied the requirements of paragraph (g)(1) of this AD.
(ii) If you performed the ECI and visual inspection of your
RB211-Trent 800 series engines using RB211 Trent 700 and 800 Series
Propulsion Systems NMASB No. RB.211-72-AG085, Revision 1, dated
September 27, 2010, before the effective date of this AD, you have
satisfied the ECI and visual inspections required by paragraph
(g)(3) of this AD.
(3) For RB211-Trent 500 series engines:
(i) If you performed the ECI of your RB211-Trent 500 series
engines using RB211 Trent 500 Series Propulsion System NMASB No.
RB.211-72-AF260, Revision 4, dated July 28, 2009, before the
effective date of this AD, you have satisfied the ECIs required by
paragraph (h) of this AD.
(ii) If you performed the in-shop visual inspection of your
RB211-Trent 500 series engines using RB211 Trent 500 and 900 Series
Propulsion Systems NMSB No. RB.211-72-G448, Revision 2, dated
December 23, 2010, before the effective date of this AD, you have
satisfied the in-shop visual inspections required by paragraph (h)
of this AD.
(l) Alternative Methods of Compliance (AMOCs)
The Manager, Engine Certification Office, FAA, may approve AMOCs
for this AD. Use the procedures in 14 CFR 39.19 to make your
request.
(m) Related Information
(1) For more information about this AD, contact Alan Strom,
Aerospace Engineer, Engine Certification Office, FAA, 12 New England
Executive Park, Burlington, MA; phone: 781-238-7143; fax: 781-238-
7199; email: alan.strom@faa.gov.
(2) European Aviation Safety Agency AD 2011-0221, dated November
14, 2011, also pertains to the subject of this AD.
(n) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) under 5 U.S.C. 552(a) and 1 CFR
part 51 of the following service information.
(2) You must use the following service information to do the
actions required by this AD, unless the AD specifies otherwise.
(i) Rolls-Royce plc RB211 Trent 700 Series Propulsion System
Non-Modification Alert Service Bulletin No. RB.211-72-AG270,
Revision 4, dated March 21, 2011.
(ii) Rolls-Royce plc RB211 Trent 700 and 800 Series Propulsion
Systems Non-Modification Alert Service Bulletin No. RB.211-72-AG085,
Revision 2, dated July 7, 2011.
(iii) Rolls-Royce plc RB211 Trent 800 Series Propulsion System
Non-Modification Alert Service Bulletin No. RB.211-72-AG264,
Revision 5, dated March 21, 2011.
(iv) Rolls-Royce plc RB211 Trent 500 Series Propulsion System
Non-Modification Alert Service Bulletin No. RB.211-72-AF260,
Revision 5, dated July 7, 2011.
(v) Rolls-Royce plc RB211 Trent 500 and 900 Series Propulsion
Systems Non-Modification Service Bulletin No. RB.211-72-G448,
Revision 3, dated July 7, 2011.
(3) For service information identified in this AD, contact
Rolls-Royce plc, Corporate Communications, P.O. Box 31, Derby,
England, DE248BJ; phone: 011-44-1332-242424; fax: 011-44-1332-
245418; or email from https://www.rolls-royce.com/contact/civil_team.jsp.
(4) You may review copies of the referenced service information
at the FAA, Engine & Propeller Directorate, 12 New England Executive
Park, Burlington, MA 01803. For information on the availability of
this material at the FAA, call 781-238-7125.
(5) You may also review copies of the service information that
is IBR at the National Archives and Records Administration (NARA).
For information on the availability of this material at NARA, call
202-741-6030, or go to: https://www.archives.gov/federal-register/cfr/ibr_locations.html.
Issued in Burlington, Massachusetts, on May 15, 2012.
Peter A. White,
Manager, Engine & Propeller Directorate, Aircraft Certification
Service.
[FR Doc. 2012-12726 Filed 5-24-12; 8:45 am]
BILLING CODE 4910-13-P