Airworthiness Directives; Lockheed Martin Corporation/Lockheed Martin Aeronautics Company Airplanes, 21404-21420 [2012-8450]
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21404
Federal Register / Vol. 77, No. 69 / Tuesday, April 10, 2012 / Rules and Regulations
(b) Unsafe Condition
This AD defines the unsafe condition as
mislocated aluminum wire mesh in the blade
skin which leaves portions of the graphite
torque tube (spar) region unprotected from a
lightning strike. This condition could result
in spar delamination, loss of the blade tip cap
during a lightning strike, blade imbalance,
loss of a blade, and subsequent loss of control
of the helicopter.
(c) Effective Date
This AD becomes effective May 15, 2012.
(d) Compliance
You are responsible for performing each
action required by this AD within the
specified compliance time unless it has
already been accomplished prior to that time.
(e) Required Actions
Within 60 days, inspect the upper and
lower airfoils of each tail rotor blade to
determine if the wire mesh is mislocated.
(1) Inspect by using either an eddy current
inspection in accordance with paragraphs
B.(1)(a) through B.(1)(o) or using the handsanding method and visually inspecting in
accordance with paragraphs B.(2)(a) through
B.(2)(d) of Sikorsky Special Service
Instructions SSI No. 92–021A, Revision A,
dated October 21, 2009, except you are not
required to contact or report nonconforming
blades to the manufacturer. If you sand and
visually inspect and confirm the correct
location of the wire mesh, touch-up and
repaint the sanded area.
(2) If there is a blade with a mislocated
wire mesh, before further flight, replace the
blade with an airworthy blade.
(f) Alternative Methods of Compliance
(AMOCs)
(1) The Manager, Boston Aircraft
Certification Office, FAA, may approve
AMOCs for this AD. Send your proposal to:
Nicholas Faust, Aviation Safety Engineer,
Boston Aircraft Certification Office, Engine &
Propeller Directorate, 12 New England
Executive Park, Burlington, MA 01803;
telephone (781) 238–7763; email
nicholas.faust@faa.gov.
(2) For operations conducted under a Part
119 operating certificate or under Part 91,
Subpart K, we suggest that you notify your
principal inspector, or lacking a principal
inspector, the manager of the local flight
standards district office or certificate holding
district office before operating any aircraft
complying with this AD through an AMOC.
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(g) Subject
Joint Aircraft Service Component (JASC)
Code: 6410, Tail Rotor Blades.
(h) Material Incorporated by Reference
(1) You must use the specified portions of
Sikorsky Special Service Instructions SSI No.
92–021A, Revision A, dated October 21,
2009, to do the specified actions required by
this AD. The Director of the Federal Register
approved the incorporation by reference of
this service information under 5 U.S.C.
552(a) and 1 CFR part 51.
(2) For service information identified in
this AD, contact Sikorsky Aircraft
Corporation, Attn: Manager, Commercial
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Technical Support, mailstop s581a, 6900
Main Street, Stratford, CT 06614; telephone
(800) 562–4409; email
tsslibrary@sikorsky.com; or at https://
www.sikorsky.com.
(3) You may review a copy of the
referenced service information at the FAA,
Office of the Regional Counsel, Southwest
Region, 2601 Meacham Blvd., Room 663, Fort
Worth, Texas 76137 or at the National
Archives and Records Administration
(NARA). For information on the availability
of this material at NARA, call (202) 741–
6030, or go to: https://www.archives.gov/
federal_register/code_of_federal_regulations/
ibr_locations.html.
Issued in Fort Worth, Texas, on March 20,
2012.
Kim Smith,
Manager, Rotorcraft Directorate, Aircraft
Certification Service.
[FR Doc. 2012–8052 Filed 4–9–12; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2007–0109; Directorate
Identifier 2007–NM–235–AD; Amendment
39–16990; AD 2012–06–09]
RIN 2120–AA64
Airworthiness Directives; Lockheed
Martin Corporation/Lockheed Martin
Aeronautics Company Airplanes
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
We are adopting a new
airworthiness directive (AD) for all
Lockheed Martin Corporation/Lockheed
Martin Aeronautics Company Model
382, 382B, 382E, 382F, and 382G
airplanes. This AD was prompted by a
report of incidents involving fatigue
cracking and corrosion in transport
category airplanes that are approaching
or have exceeded their design service
objective. This AD requires revising the
maintenance inspection program to
include inspections that will give no
less than the required damage tolerance
analysis for each principal structural
element (PSE), doing repetitive
inspections to detect cracks of all PSEs,
and repairing cracked structure. We are
issuing this AD to maintain the
continued structural integrity of the
fleet.
DATES: This AD is effective May 15,
2012.
The Director of the Federal Register
approved the incorporation by reference
of a certain publication listed in the AD
as of May 15, 2012.
SUMMARY:
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For service information
identified in this AD, contact Lockheed
Martin Corporation/Lockheed Martin
Aeronautics Company, Airworthiness
Office, Dept. 6A0M, Zone 0252, Column
P–58, 86 S. Cobb Drive, Marietta,
Georgia 30063; telephone 770–494–
5444; fax 770–494–5445; email
ams.portal@lmco.com; Internet https://
www.lockheedmartin.com/ams/tools/
TechPubs.html. You may review copies
of the referenced service information at
the FAA, Transport Airplane
Directorate, 1601 Lind Avenue SW.,
Renton, Washington. For information on
the availability of this material at the
FAA, call 425–227–1221.
ADDRESSES:
Examining the AD Docket
You may examine the AD docket on
the Internet at https://
www.regulations.gov; or in person at the
Docket Management Facility between
9 a.m. and 5 p.m., Monday through
Friday, except Federal holidays. The AD
docket contains this AD, the regulatory
evaluation, any comments received, and
other information. The address for the
Docket Office (phone: 800–647–5527) is
Document Management Facility, U.S.
Department of Transportation, Docket
Operations, M–30, West Building
Ground Floor, Room W12–140, 1200
New Jersey Avenue SE., Washington,
DC 20590.
FOR FURTHER INFORMATION CONTACT: Carl
Gray, Aerospace Engineer, Airframe
Branch, ACE–117A, FAA, Atlanta
Aircraft Certification Office, 1701
Columbia Avenue, College Park, Georgia
30337; phone: 404–474–5554; fax: 404–
474–5606; email: carl.w.gray@faa.gov.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed
rulemaking (NPRM) to amend 14 CFR
part 39 to include an AD that would
apply to the specified products. That
NPRM was published in the Federal
Register on November 14, 2007 (72 FR
64005) (corrected December 3, 2007 (72
FR 67998)). That NPRM proposed to
require revising the maintenance
inspection program to include
inspections that will give no less than
the required damage tolerance rating for
each structural significant item (SSI),
doing repetitive inspections to detect
cracks of all SSIs, and repairing cracked
structure.
Comments
We gave the public the opportunity to
participate in developing this AD. The
following presents the comments
received on the proposal (72 FR 64005,
November 14, 2007; corrected December
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3, 2007 (72 FR 67998)) and the FAA’s
response to each comment.
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Support for the Proposed AD (72 FR
64005, November 14, 2007; Corrected
December 3, 2007 (72 FR 67998))
Safair and Lockheed Martin
Aeronautics Company (LM Aero)
concurred with the proposed
requirement to implement the Lockheed
Martin Model 382, 382B, 382E, 382F,
and 382G Series Aircraft Service
Manual Publication (SMP),
Supplemental Structural Inspection
Document (SSID), SMP 515–C–SSID,
Change 1, dated September 10, 2010
(‘‘the SSID’’).
Lynden Air Cargo (Lynden) agreed
that the SSID would provide an
acceptable way to comply with the
maintenance program requirements of
the inspection procedures specified in
section 121.370a of the Federal Aviation
Regulations (14 CFR 121.370a), which
was superseded by section 121.1109 of
the Federal Aviation Regulations (14
CFR 121.1109).
Request To Extend Comment Period
The SSID identified eight individual
ADs that affect the principal structural
elements (PSEs) identified in Section
4.0 (Principle Structural Elements) of
the SSID. (The individual ADs are
identified in the SSID in Section 2.0,
Table 2.1, pages 2–3.) Lynden requested
additional time to comment on the
proposed AD (72 FR 64005, November
14, 2007; corrected December 3, 2007
(72 FR 67998)) to compare the
compliance intervals and standards
with those in the proposed AD, the
individual ADs, and the continuous
airworthiness maintenance program
(CAMP). Lynden was unable to
determine how the SSID addresses the
existing ADs, and added that the
proposed AD did not indicate that it
would supersede the existing rules.
We reopened the comment period to
allow additional time for operators to
comment on the proposed AD (72 FR
64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)). We
also provide the following clarification
of the relationship among the various
programs. The SSID can be used to
show compliance for the baseline
inspections for section 121.1109(c)(1) of
the Aging Airplane Safety Rule (section
121.1109(c)(1) of the Federal Aviation
Regulations (14 CFR 121.1109(c)(1)).
This AD adds other more broad and
specific inspections that supplement but
do not conflict with other ADs. The
SSID inspections should identify safety
issues related to the PSEs. When a SSID
inspection reveals a certain number of
positive findings on a PSE, that part—
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and only that part—of the PSE will be
removed from the SSID and addressed
in an individual AD and associated
service bulletin. The remainder of the
PSE will remain in the SSID and will be
subject to the SSID inspections only. If
the problem area is not removed from
the SSID, the SSID requirements still
apply, but at a lower priority until the
area is removed. We have not changed
the final rule regarding this issue.
Request To Consider Industry
Participation in Lockheed Working
Group Sessions
The proposed AD (72 FR 64005,
November 14, 2007; corrected December
3, 2007 (72 FR 67998)) stated that
members of the airline industry
participated with Lockheed in working
group sessions and developed the
Supplemental Structural Inspection
Program (SSIP) for the affected
airplanes, but Lynden reported that it
was not consulted by the type certificate
(TC) holder, and it was not aware of or
invited to participate in any working
group on this issue. Further, Lynden
stated that it understood that the TC
holder used military operational and
design data for the basis of the SSID.
Lynden, as the lead carrier for the
Model L–382 Master Minimum
Equipment List (MMEL) and the largest
part 121 operator of the affected
airplanes, would have provided
valuable input on the civil operation
and maintenance of the affected
airplanes. Lynden requested that we
consult the service difficulty report
(SDR) database for the operator’s
submitted data regarding the structural
inspection findings of the operator’s
CAMP.
According to Lynden, the SDRs
ensure that the airplane is in an
airworthy condition because fatigue
cracks are found and reported before
any adverse effect on airworthiness. The
existing inspections in the CAMP reveal
cracks based on existing inspection
intervals, which, in most cases, are
identical to the inspection intervals in
the CAMP now being used by the
operators. The SDRs also prove the
accuracy of the evaluation by the FAA
and design approval holder (DAH) of
commercial usage (military usage for
baseline structure is very similar to
commercial usage), based on objective
criteria and information submitted by
the operators to the SDR database.
Operators may request approval of an
alternative method of compliance
(AMOC) based on the existing CAMP.
The information in the SSID is based
on military usage, which defined the
baseline inspection requirements.
Operators may be allowed to extend the
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21405
inspection intervals by completing an
operational usage evaluation (OUE) as
specified in Lockheed Service Bulletin
382–57–84, and requesting approval of
an AMOC from the FAA. Recent
analysis of the usage data has shown
that typical commercial operations of
the affected airplanes are at higher
payloads than military operations with
significantly less time in training.
Analysis and in-service cracking data
have also shown that the crack growth
rate severity of typical commercial
usage is very similar to the baseline
military usage. Therefore, the FAA’s
evaluation of commercial usage is based
on objective criteria and information
submitted by the operators. We have not
changed the final rule regarding this
issue.
Request To Withdraw the Proposed AD
(72 FR 64005, November 14, 2007;
Corrected December 3, 2007 (72 FR
67998)): No Unsafe Condition
Lynden noted that the proposed AD
(72 FR 64005, November 14, 2007;
corrected December 3, 2007 (72 FR
67998)) was prompted by incidents
involving fatigue cracking and corrosion
in transport airplanes that are
approaching or have exceeded their
design service objective. The proposed
AD was intended to maintain the
continued structural integrity of the
entire fleet of Model 382, 382B, 382E,
382F, and 382G airplanes. Lynden
reported there have been no accidents
involving fatigue cracking and corrosion
relating to this type design on its
airplanes. Lynden asserted that the
program required by section 121.370a of
the Federal Aviation Regulations (14
CFR 121.370a) ensures that such
accidents will not happen. Lynden
therefore questioned the conclusion that
an unsafe condition even exists. Lynden
alleged that we have not provided
objective evidence of the unsafe
condition in the affected airplanes, but
have general concerns regarding aging
airplanes. Lynden added that continued
airworthiness of an airplane is ensured
by the development of extensive
inspection and maintenance programs.
In Lynden’s case, those maintenance
requirements are detailed in an
extensive CAMP, which has been
proven to ensure the airworthiness of its
fleet for over 97,000 flight hours.
We infer that Lynden was requesting
that we withdraw the proposed AD (72
FR 64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)),
because no unsafe condition has been
identified. We disagree. The DAH
performed several full-scale fatigue tests
on the Model L–382, and has developed
a large data bank of service history
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(including SDRs) to identify problem
areas and PSEs that provide objective
evidence that an unsafe condition
exists. The damage tolerance analysis
(DTA) assessments established
inspection intervals after many of the
PSEs were identified. Initially the
fatigue test and service history data
were used only to identify the problem
areas (i.e., PSEs) that were to receive
DTA evaluation, and to validate the
DTA data. Every PSE received a DTA
assessment. As part of the assessment of
each PSE, the DAH found that in some
instances the DTA did not correlate well
with the fatigue test and service life
data. In these instances, the fatigue test
and service life data were used to
establish the inspection intervals that
are specified in the SSID.
Lynden has developed an FAAapproved, operator-specific CAMP for
its fleet in accordance with section
121.1109 of the Federal Aviation
Regulations (14 CFR 121.1109) based
upon the latest guidance and documents
from the DAH. The latest guidance and
documents from the DAH were
provided in the Lockheed Martin Model
L382, SMP 515–C–MASTER Report,
dated November 2010. This document
should already be incorporated into the
operator’s CAMP. Therefore, if the
operator has been performing its CAMP
as required, adequate information is
available to perform the required
inspections. The operator should
already be in compliance with the SSID.
If the operator has made changes to the
CAMP to meet its maintenance
schedules that were previously
approved by the FAA, the subject
operator may request approval of an
AMOC to the SSID based on the existing
CAMP, in accordance with the
provisions of paragraph (q) in this final
rule. If the AMOC is approved by the
FAA, the operator will not need to
change the CAMP except for minor
changes provided in the SSID, and
would already be in compliance with
this AD except for the minor changes.
As discussed previously, the SSID
addresses an identified safety issue on
the affected airplanes and therefore
must be mandated by an AD. The
inspection requirements in the SSID are
required for the continued safe
operation of the aircraft. We have not
changed the final rule regarding this
issue.
Request To Withdraw the Proposed AD
(72 FR 64005, November 14, 2007;
Corrected December 3, 2007 (72 FR
67998)): Redundant With Existing
Programs
Lynden asserted that it is already
required to comply with the intent and
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scope of the proposed AD (72 FR 64005,
November 14, 2007; corrected December
3, 2007 (72 FR 67998)) through
accomplishment of the CAMP, which
ensures the continued airworthiness of
its fleet through constant analysis and
surveillance. The CAMP and the
improvements required through the
CAMP procedures ensure that fatigue
cracks will be detected before becoming
critical. The CAMP will be used as the
basis for compliance with section
121.370a of the Federal Aviation
Regulations (14 CFR 121.370a) (which
was superseded by section
121.1109(c)(1) of the Federal Aviation
Regulations (14 CFR 121.1109(c)(1)).
Lynden stated that the proposed
requirements of the SSID are
comparable to the requirements already
imposed under section 121.370a of the
Federal Aviation Regulations (14 CFR
121.370a), and the proposed grace
period will provide nearly the same
timeline. Lynden noted that the
proposed AD stated that fatigue cracking
may increase as a result of transport
airplanes reaching or exceeding their
design service objective (DSO), and as a
result of their increased utilization and
longer operation. Lynden asserted that
the proposed AD would be redundant
with the requirements for the SSIP,
which are contained in section 121.370a
of the Federal Aviation Regulations (14
CFR 121.370a). Section 121.370a of the
Federal Aviation Regulations (14 CFR
121.370a) already requires incorporation
of FAA-approved damage-tolerancebased inspections into the maintenance
program for aircraft structure
susceptible to fatigue cracking for the
airplane to continue operating after
December 20, 2010.
Lynden was concerned that the
proposed AD (72 FR 64005, November
14, 2007; corrected December 3, 2007
(72 FR 67998)) will not establish
compliance with section 121.370a of the
Federal Aviation Regulations (14 CFR
121.370a) and will cause confusion and/
or duplicative recordkeeping
requirements regarding whether a
particular inspection is acceptable for
compliance. If the AD does establish
compliance with section 121.370a of the
Federal Aviation Regulations (14 CFR
121.380a), then it is unnecessary and
redundant, since section 121.370a of the
Federal Aviation Regulations (14 CFR
121.370a) will ensure the aircraft’s
structural integrity. On the other hand,
if the AD does not establish complete
compliance, section 121.370a of the
Federal Aviation Regulations (14 CFR
121.370a) needs to be reviewed to
ensure that it establishes the level of
safety originally anticipated by the FAA.
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In either case, both requirements should
not be needed to establish continuous
structural integrity of the affected
airplanes.
We infer that Lynden was requesting
that we withdraw the proposed AD (72
FR 64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)) as
unnecessary because it is redundant
with the CAMP or the requirements of
section 121.1109(c)(1) of the Federal
Aviation Regulations (14 CFR
121.1109(c)(1)). Some inspections were
not included in the SMP–515–C
inspection program, and some operators
do not have the latest revision to this
program, including the changes made by
the SSID and required by this AD. So an
AD is necessary to mandate the
implementation of the SSID. Further, an
AD would be necessary to ensure
continued operational safety if a related
operational rule is changed in the
future. Except for some minor changes
made by the DAH and approved by the
FAA, any operator with a CAMP already
meets the requirements of the SSID and
this AD; no additional work would be
required, and no alternative method of
compliance would be necessary to
demonstrate compliance. However, the
SSID can also be used as a means to
show compliance for the baseline
inspections for the section
121.1109(c)(1) of the Federal Aviation
Regulations (14 CFR 121.1109(c)(1))
(which superseded section 121.370a of
the Federal Aviation Regulations (14
CFR121.370a). That rule requires
operators to incorporate FAA-approved
damage-tolerance-based inspections and
procedures into the maintenance
program for airplane structure
susceptible to fatigue cracking that
could contribute to a catastrophic
failure on airplanes meeting the
following criteria:
• Transport category airplanes
• Airplanes type certificated after
January 1, 1958
• Turbine power airplanes
• Airplanes having a maximum typecertificated passenger seating capacity
of 30 or more, or a maximum payload
capacity of 7,500 pounds or more
Those airplanes must have FAAapproved damage-tolerance-based
inspections and procedures
incorporated into the maintenance
program for airplane structure
susceptible to fatigue cracking that
could contribute to a catastrophic
failure. The SSID meets this
requirement for the affected airplanes.
Therefore, no change to the final rule is
necessary regarding this issue.
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Federal Register / Vol. 77, No. 69 / Tuesday, April 10, 2012 / Rules and Regulations
Requests To Revise Repair Approval
Safair, Lynden, and LM Aero
requested that we change paragraph (n)
of the proposed AD (72 FR 64005,
November 14, 2007; corrected December
3, 2007 (72 FR 67998)), which would
have required repair ‘‘using a method
approved by the Manager, Atlanta
Aircraft Certification Office (ACO),
FAA.’’
Safair requested that we instead
require repair ‘‘in accordance with an
FAA-approved method’’ to alleviate
unnecessary burdens on both the
Atlanta ACO and the operators.
Lynden noted that the preamble to the
proposed AD (72 FR 64005, November
14, 2007; corrected December 3, 2007
(72 FR 67998)) explained that the AD
would allow the use of FAA-approved
methods for the repair, but the proposed
regulatory language would actually
require each repair to be specifically
approved by the ACO. Lynden
requested that the preamble and
regulatory language agree. Lynden
believed that requiring approval for
each repair is an unworkable and
unacceptable regulatory burden for
operators and the FAA. Lynden added
that a typical Boeing SSID AD does not
contain such an onerous paragraph, but
allows cracked structure to be repaired
in accordance with an FAA-approved
method. Lynden added that the FAA’s
Transport Airplane Directorate has
specifically promised to use the
following language: ‘‘Cracked structure
must be repaired prior to further flight
in accordance with an FAA-approved
method.’’ If the suggested language is
used, operators can perform repairs in
accordance with previously acceptable
methods, techniques, and practices that
are based on approved data—whenever
they find cracked structure, not just
when performing inspections required
by the AD. Lynden asserted that it is
extremely important for the FAA to
understand that an operator with an
effective CAMP is constantly inspecting
for structural integrity, not just when an
AD requires an inspection. To ensure
proper alignment with their
responsibilities to ensure the
continuous airworthiness of the affected
airplanes, operators must not face
conflicting, overlapping, or confusing
compliance requirements.
LM Aero interpreted paragraph (n) in
the proposed AD (72 FR 64005,
November 14, 2007; corrected December
3, 2007 (72 FR 67998)) as a requirement
to obtain an approval letter from the
Atlanta ACO for every repair carried out
on PSEs with cracks detected by the
SSID inspections. LM Aero added that,
in many cases, cracking detected by the
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SMP–515–C inspection procedures in
the SSID can be repaired with existing
FAA-approved repair procedures.
Including the additional requirement to
obtain specific approval letters for each
repair is likely to place significant
burden on both operators and the FAA.
LM Aero requested that we revise
paragraph (n) of the proposed AD to add
the following provision:
Existing FAA approved repair procedures
that are applicable to repair the damage
detected, such as FAA approved Lockheed
Model 382 Series Service Bulletins (when so
stated in the Service Bulletin) and the
Lockheed Service Manual Publication SMP
583 Structural Repair Manual [SRM], do not
require further approval.
Lynden concurred with LM Aero’s
comment.
We agree with the commenters’
rationale. Accordingly, we have revised
the final rule to add new Note 1 to
paragraph (o) of this AD, which explains
the source of guidance for repairing
damage. We also added new Note 2 to
paragraph (o) of this AD to explain that
operators may contact the Manager,
Atlanta ACO, for information regarding
the use of published service data
approved by the FAA for these repairs,
as required by paragraph (n) of this AD.
Request To Revise Terminology: ‘‘PSE’’
vs. ‘‘SSI’’
LM Aero and Lynden requested that
we revise the proposed AD (72 FR
64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)) to be
consistent with the SSID, which uses
the term ‘‘principle structural element
(PSE)’’ instead of ‘‘structural significant
item (SSI).’’
We agree to standardize the
terminology. The original term was
‘‘Structural Significant Item (SSI).’’
Although the two terms are currently
used interchangeably, we agree to use
the latest terminology in this AD. We
have revised the final rule to replace
‘‘SSI’’ with ‘‘PSE.’’
Request To Revise Terminology: ‘‘DTA
Values’’ vs. ‘‘Inspection Intervals’’
Lynden stated that neither the FAA
nor the operators can ensure compliance
with the AD without a clear
understanding of how the DTA was
conducted and without the required
DTA values. If we were to accept LM
Aero’s inspection intervals as ‘‘DTA
values,’’ Lynden requested that we
revise the proposed AD (72 FR 64005,
November 14, 2007; corrected December
3, 2007 (72 FR 67998)) to correspond
with the SSID. Lynden noted, for
example, that paragraph (g) of the
proposed AD states, in part, ‘‘The
required DTA value for each PSE is
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21407
listed in the SSID.’’ Lynden asserted
that there are no DTA values or ratings
listed in the subject SSID.
We partially agree. We agree to accept
the DAH’s inspection intervals
(presented in the SSID as ‘‘DTA
values’’), and we have revised the final
rule to correspond to the SSID by
changing ‘‘DTA values’’ to ‘‘inspection
intervals’’ throughout this final rule. We
disagree that compliance with the AD
cannot be ensured without clear
understanding of how the DTA was
conducted and without DTA values.
The operator is required to set up a
tracking system for each inspection and
maintain that system at all times. The
operator and the FAA can track the
status of the inspections using
inspection numbers assigned to each
inspection requirement by the operator
or they can track the inspections by the
procedure/card number defined by the
SSID document or any other procedure
approved by the FAA. The DAH has
given an adequate description of its
DTA methodology in Section 5.0
(Damage Tolerance Analysis
Methodology) of the SSID. This
methodology should provide the
operators an understanding of how the
DTA was conducted. In addition, the
FAA is familiar with the DAH’s DTA
procedures and has a good
understanding of how the DTA was
conducted. The FAA has reviewed and
approved the DTA analysis and
inspection intervals as approved in the
SSID. This information cannot be
released to the operators because it is
the DAH’s proprietary data. In addition,
we have determined that operators do
not need this information to do the SSID
inspections.
Request To Revise Applicability:
Exclude Airplanes Subject to Section
121.1109 of the Federal Aviation
Regulations (14 CFR 121.1109)
LM Aero and Lynden requested that
we revise the applicability of the
proposed AD (72 FR 64005, November
14, 2007; corrected December 3, 2007
(72 FR 67998)) to include only those
airplanes on which the SMP–515–C
inspection program has not been
incorporated and the applicable service
bulletins identified in the SSID have not
been accomplished. Lynden added that,
according to Section 2.0 (Introduction)
of the SSID, some operators have not
updated the SMP–515–C inspection
program in many years, and some
commercially certified aircraft in other
countries may not have an SMP–515–C
inspection program. Lynden noted that
the TC holder issued the SSID only for
those operators without a CAMP or an
updated one, and the AD should
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therefore apply only to airplanes that
are not subject to section 121.370a of the
Federal Aviation Regulations (14 CFR
121.370a).
We disagree to change the
applicability. The SSID addresses a
safety issue on all Model 382, 382B,
382E, 382F, and 382G airplanes as the
specified unsafe condition is likely to
exist on all of these products. The
inspections in the SSID are necessary
for the continued safe operation of all
applicable aircraft, and must be
mandated by an AD. If the operator has
been performing the CAMP as required,
the operator is in compliance with the
SSID, except for the minor changes. We
have not changed the final rule
regarding this issue.
Request To Revise Applicability:
Remove Airplanes With CAMPs
Lynden alleged that the SDR database
is directly related to the specific
inspections contemplated by the SSID
and the proposed AD (72 FR 64005,
November 14, 2007; corrected December
3, 2007 (72 FR 67998)), and that the
required reports are evidence that the
FAA-approved part 121 CAMP is
keeping the aircraft in an airworthy
condition; i.e., defects are found and
repaired before there is any adverse
impact on airworthiness.
We infer that Lynden was requesting
that we revise the applicability to
remove airplanes with CAMPs. We
disagree. The purpose of the SDRs is to
help the FAA identify and address
problem areas in the fleet before a
catastrophic failure occurs. The SDRs
are used to justify the inspection
intervals in the SSID. The SDRs help
maintain affected airplanes in an
airworthy condition because the reports
advise of fatigue cracks found before
any adverse effect on airworthiness is
encountered. The existing inspections
in the CAMP reveal cracks based on
existing inspection intervals. The
inspection intervals in the SSID are in
most cases identical to the inspection
intervals in the CAMPs now being used
by operators. The SDRs also verify the
accuracy of the FAA’s and DAH’s
evaluations of commercial usage and are
based on objective criteria and
information submitted by the operators
to the SDR database. Not all affected
operators use a CAMP or have equal
maintenance programs. Consequently,
and based on the SDRs of Lynden and
other operators, we have determined
that the PSEs on the affected airplanes
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are a potential safety issue that needs to
be addressed.
We have chosen to address this issue
with an AD that will mandate the
inspections provided in the SSID,
through an FAA-approved SSIP. We
intend to reduce the workload for the
DAH, operators, and the FAA, and still
accomplish the intent of the AD. The
SSID meets the requirements for all
Model 382, 382B, 382E, 382F, and 382G
airplanes. Except for some minor
changes made by the DAH and
approved by the FAA, any operator with
a CAMP is already in compliance with
the SSID. If the inspections per the
CAMP have been accomplished, except
for the minor changes that may be
incorporated into the program and
accomplished as required, no additional
work is required by the operator. If the
operator has changed the CAMP to meet
maintenance schedules previously
approved by the FAA, the operator may
request approval of an AMOC to the AD
based on the existing CAMP. If an
AMOC request is approved by the
Atlanta ACO, the operator would not
have to change the CAMP, except for
minor changes, and would already be in
compliance with this AD.
In summary, airplanes with CAMPs
are in compliance because either (1) the
initial inspection has been done in
accordance with the CAMP or (2) the
inspection is not yet due, in which case
the inspection would be done in
accordance with the SSID. But airplanes
with CAMPs are still affected by the AD
because the repetitive inspection
intervals may not agree between the
SSID and the CAMP. We have not
changed the final rule regarding this
issue.
Request To Clarify Applicability:
Airplanes Identified in SSID AD vs.
SSID
Lynden requested that Section 3.0
(Affected Aircraft) be removed from the
SSID. Lynden asserted that an AD
identifies the affected airplanes, and
conflicting information in the SSID does
not aid clarity.
We disagree with the request.
Paragraph (c) in this AD identifies the
affected airplanes, and the service
documents identify the respective
individual affected serial numbers.
Where there are differences, the AD
prevails. We have not changed the final
rule regarding this issue.
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Request To Clarify Applicability: U.S.vs. Non-U.S.-Registered Airplanes
While the proposed AD (72 FR 64005,
November 14, 2007; corrected December
3, 2007 (72 FR 67998)) reported there
are ‘‘91 airplanes of the affected design
in the worldwide fleet,’’ Lynden stated
that the proposed AD would affect U.S.registered airplanes only.
We agree to provide clarification.
Lynden is correct that the AD affects
U.S.-registered airplanes only. The
quoted statement is from the Cost of
Compliance section of the proposed AD
(72 FR 64005, November 14, 2007;
corrected December 3, 2007 (72 FR
67998)). In that section, we report the
number of affected airplanes operated
worldwide, but provide the cost
estimates for only U.S.-registered
airplanes. All airplanes are identified in
the AD; airplanes that are later added to
the U.S. registry will also be affected by
this AD. We have not changed the final
rule regarding this issue.
Requests To Revise Compliance Time:
Revise the Initial Compliance Time
LM Aero stated that the compliance
times for the initial inspections
specified in paragraph (h) of the
proposed AD (72 FR 64005, November
14, 2007; corrected December 3, 2007
(72 FR 67998)) provide operators with
considerable time to implement
inspection requirements that should
already be in their inspection programs.
LM Aero agreed that a grace period to
initiate the inspections (36 months as
specified in the proposed AD) might be
necessary, but recommends against
exceeding the ‘‘initial’’ interval plus one
‘‘recurring’’ interval by more than 12
months. LM Aero added that the
compliance times, including a grace
period exceeding twice the ‘‘initial’’
interval on wing PSEs, would exceed
the crack growth ‘‘Safety Limit’’ defined
in Section 5.0 (Damage Tolerance
Analysis Methodology) of the SSID, and
would contravene the intent of section
25.571 of the Federal Aviation
Regulations (14 CFR 25.571) and FAA
Advisory Circular (AC) 91–56B,
‘‘Continuing Structural Integrity
Program for Airplanes,’’ dated March 7,
2008 (https://rgl.faa.gov/
Regulatory_and_Guidance_Library/
rgAdvisoryCircular.nsf/0/
c41f92c5f55751a58625740800686473/
$FILE/AC%2091-56B.pdf). LM Aero
recommended the initial compliance
times in the following table.
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RECOMMENDED COMPLIANCE TIME
Airplane status
Commenter’s recommended compliance time
Has not exceeded the initial 1 threshold ............................
Has exceeded the initial threshold .....................................
Before the initial threshold plus 10 percent of the specified interval.
Before reaching the initial plus one recurring inspection interval, or within 36 months
after the effective date of the AD, whichever occurs first.
Within 12 months after the effective date of the AD, or before reaching twice the initial threshold, whichever comes first.
Before the next flight.
Has exceeded the initial threshold plus one recurring inspection interval.
Has exceeded twice the initial threshold ...........................
1 The
‘‘initial’’ threshold is specified in Section 6.3 of the SSID.
tkelley on DSK3SPTVN1PROD with RULES
Lynden concurred with this comment.
We disagree with the requests to
revise the compliance time. Most SSIDs
provide operators 12 months to
incorporate the inspections into the
maintenance program. Then the
compliance time starts for those
inspections that have exceeded the
threshold; otherwise the first inspection
is due at the threshold. We have not
changed the final rule regarding this
issue.
interval that corresponds to the ‘‘Special
Condition’’ inspection interval currently
in the SSID, which requires the
inspection when the FS 1041 fitting is
replaced. Paragraph (l) in this final rule
agrees with the SSID revision for the
inspection requirements for PSE 53–50–
13.
Request To Revise Compliance Time:
Extend Repetitive Interval for Sloping
Longerons
LM Aero questioned the repetitive
inspection intervals specified in
paragraph (k) of the proposed AD (72 FR
64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)) for the
‘‘Special Condition’’ of the sloping
longeron at the fuselage station (FS)
1041 fitting (per Special Inspections
card (SP) 113). LM Aero stated that the
proposed 12-month interval would be
too frequent and would add a significant
burden on the operator to continually
remove the FS 1041 fitting to perform
the inspection. Furthermore, frequent
repeated removal would likely result in
excessive over-sizing of the holes,
which would require replacement of the
sloping longeron (FS 737 to 1041). The
intent of this inspection is to provide an
opportunity to inspect the longeron for
stress corrosion cracking that is hidden
under the FS 1041 fitting. Although
stress corrosion cracks that have not
propagated beyond the FS 1041 fitting
do not affect the structural integrity of
the longeron, they will eventually
propagate out from under the fitting for
which the SSID recommends
replacement. The need to replace the FS
1041 fitting depends on crack findings
during the task associated with SP–
109—which will also detect relatively
long stress corrosion cracks in the
sloping longeron by the x-ray primary
procedure No. 2. Lynden concurred
with this comment.
For the reasons provided by LM Aero,
we agree to revise the repetitive
intervals, specified in paragraph (l) in
this final rule, from 12 months to an
LM Aero asserted that the intent of
the SSID ‘‘Special Condition’’
inspections is to provide an opportunity
to perform an enhanced inspection of
the applicable PSE during another
unscheduled maintenance action—
typically, the removal of a component or
structural part. LM Aero recommended
against mandatory scheduled intervals
for these inspections, because of the
potential for associated damage from
repetitive part removal and
replacement. LM Aero agreed that the
inspections should be done in
accordance with paragraph (j) of the
proposed AD (72 FR 64005, November
14, 2007; corrected December 3, 2007
(72 FR 67998)), if none of the ‘‘Special
Condition’’ inspections are part of an
operator’s maintenance program.
Lynden concurred with this comment.
We agree that the subject inspections
should be done only when the part is
removed for scheduled maintenance—
not at regular intervals. The inspection
area is a PSE but not a problem area.
The inspection requires removing parts,
and continually removing the part for
inspection will result in excessive
damage to the airplane structure
compromising the use and value of the
inspection. The current schedule is
adequate to maintain safety. Because
more damage will be done by removing
the parts to do the inspection, we have
changed this final rule to refer to the
exceptions noted in paragraph (j) of this
AD to agree with the provisions of the
SSID.
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16:37 Apr 09, 2012
Jkt 226001
Request To Remove Repetitive
Inspection Requirement for ‘‘Special
Conditions’’
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Sfmt 4700
Request To Revise Compliance Time:
Extend Repetitive Interval for Aft
Engine Mount
LM Aero also questioned the
repetitive inspection interval specified
in paragraph (m) of the proposed AD (72
FR 64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)) for the
‘‘Special Condition’’ inspection of the
aft engine mount beam (SP–190). LM
Aero stated that the proposed 24-month
interval would result in a significant
burden on the operator to remove the aft
engine mount to do the inspection. This
inspection is intended to provide an
enhanced procedure for detecting
cracking of the aft mount beam normally
hidden by the lord mount. The aft lord
mount does not have a scheduled
removal time, and replacement is based
on the condition found (cracks in the
rubber mounts). The inspections
associated with SP–189 performed at
24-month intervals will detect cracking
in the aft mount beam that extends
beyond the lord mount. Lynden
concurred with this comment.
We agree, for the reasons provided by
the LM Aero. The proposed compliance
time could also result in excessive hole
over-sizing, requiring replacement of the
steel beam. We have revised paragraph
(n) of this final rule to require the
repetitive inspection interval as
specified in the SSID when the aft lord
mount is replaced. Paragraph (n) in this
final rule agrees with the revision in the
SSID for the inspection requirements for
PSE 71–10–03.
Request To Revise Compliance Time:
Allow Changes to Intervals Based on
Findings and Design Changes
Lynden stated that Section 5.0
(Damage Tolerance Analysis
Methodology) of the SSID presents two
steps: (1) Incorporating the methodology
for assessing/analyzing each PSE listed
in Section 4.0 (Principle Structural
Elements) that validates the assigned
DTA value; and (2) implementing
inspection intervals established for each
PSE based on the DTA and the value
assigned. During the actual
accomplishment of the PSE inspections,
findings are evaluated to determine
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whether the results are within the
anticipated safety limits, i.e., within
assigned values. When implemented,
this requirement would provide a
methodology to allow adjustments to
the inspection intervals based on
findings, changes in design, and
implemented repairs and alterations.
We infer that Lynden was requesting
that we revise the proposed AD (72 FR
64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)) to
allow for adjustments to the inspection
intervals based on the suggested criteria.
We disagree. Section 5.0 (Damage
Tolerance Analysis Methodology) of the
SSID clearly describes the DTA and
methodology, and Section 6.0
(Structural Inspection Requirements) of
the SSID clearly specifies the required
inspection intervals for each PSE. As
previously stated we have evaluated the
document and supporting data, and
have established that the methodology
presented in the SSID will ensure that
the identified unsafe condition will be
corrected. All the information that the
operator needs to incorporate into the
maintenance inspection program is the
inspection procedures and the
inspection intervals, in Section 6.0
(Structural Inspection Requirements) of
the SSID. The discrepancy reporting
requirements specified in Section 7.0
(Discrepancy Reporting) of the SSID
must also be included. The DTA
Methodology in Section 5.0 (Damage
Tolerance Analysis Methodology) of the
SSID provides the basic information
needed to develop the inspection
intervals provided in Section 6.0
(Structural Inspection Requirements) of
the SSID. The inspection intervals are
already provided, so operators do not
need the detailed analysis. By
incorporating inspection intervals
provided in Section 6.0 (Structural
Inspection Requirements) of the SSID,
the operator is already in compliance
with Section 5.0 (Damage Tolerance
Analysis Methodology) because the
intervals were based on Section 5.0
(Damage Tolerance Analysis
Methodology). This AD does not allow
adjustments to the inspection intervals
without FAA approval. Operators may
request AMOCs for this purpose in
accordance with procedures specified in
paragraph (q) of this AD.
Request To Revise Compliance Time:
Require SSID Incorporation by Certain
Date
Lynden requested that we revise the
proposed compliance time to a specific
date, such as December 2010—for the
pending DTA requirements in section
121.370a of the Federal Aviation
Regulations (14 CFR 121.370a).
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16:37 Apr 09, 2012
Jkt 226001
We partially agree. December 20,
2010, is the date by which operators
must incorporate an inspection program
into their maintenance program to
address the baseline structure
inspections required by the Aging
Aircraft Safety Rule (14 CFR 121.1109,
‘‘Supplemental Inspections’’). Operators
may either use the SSID or incorporate
their own FAA-approved inspection
program for baseline structure.
Lockheed has agreed, once the AD is
issued, to provide operators that have
incorporated certain inspections into
their maintenance program with a
revision of Lockheed Service Manual
SMP–515–C that includes the SSID
requirements. Therefore, most if not all
operators have complied with this AD
by that date, with no additional work
required of operators. We have not
changed the final rule regarding this
issue.
Request To Revise Compliance Time:
Match CAMP’s Inspection Intervals
Lynden questioned whether operators
will be able to comply with the
proposed requirements in the proper
timeframe, adding that several proposed
inspection intervals would be
problematic. Lynden emphasized that
the CAMP’s intervals have ensured the
structural integrity of its fleet for 97,000
flight hours of civil operation in the
most difficult civil operating conditions
envisioned by the type design. Lynden
observed that the proposed inspection
intervals are slightly shorter than those
established by Lynden’s CAMP, and
suggests that changing these intervals
could introduce the potential for
maintenance error, with possible
harmful results. Lynden stated that the
proposed AD must correspond with its
CAMP to ensure compliance and
structural integrity without unnecessary
duplication and cost.
We infer that Lynden was requesting
that we revise the proposed inspection
intervals to match those in its CAMP.
We disagree. In developing an
appropriate compliance time for this
AD, we considered the practical aspect
of accomplishing the inspections within
intervals of time that correspond to
typical scheduled maintenance for
affected operators. But since the various
operators have different maintenance
schedules, we could not provide
optimal schedules for each operator in
the AD. As previously explained,
operators who perform the CAMP as
required should already be in
compliance with the SSID, except for
the differences noted. Operators with
FAA-approved revisions to their CAMP
to meet maintenance schedules may
request an AMOC to the AD, in
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Frm 00020
Fmt 4700
Sfmt 4700
accordance with the provisions of
paragraph (q) of this AD, based on the
existing CAMP to adjust the
maintenance schedule, provided no
interval exceeds the DTA-established
inspection intervals mandated by the
AD and presented in the SSID. We have
not changed the final rule regarding this
issue.
Request To Revise Compliance Time:
Extend Time To Incorporate SSID
Lynden was concerned that the
compliance times in the SSID and the
AD do not contain the exact same
language. Determining exact compliance
is essential to an operator’s efficient and
effective management of ADs. Lynden
requested additional time to ensure that
its current CAMP establishes
compliance with the AD, which will in
turn comply with section 121.1109 of
the Federal Aviation Regulations (14
CFR 121.1109). Lynden has already
worked with its Principal Aviation
Safety Inspector (PASI) to ensure that its
program can comply with the
requirements of section 121.1109 of the
Federal Aviation Regulations (14 CFR
121.1109) and the December 2010
deadline. Lynden has followed FAA
Advisory Circular (AC) 120–93,
‘‘Damage Tolerance Inspections for
Repairs and Alterations,’’ dated
November 20, 2007 (https://rgl.faa.gov/
Regulatory_and_Guidance_Library/
rgAdvisoryCircular.nsf/0/
f73fd2a31b353a71862573b000521928/
$FILE/AC%20120-93.pdf), regarding the
actual accomplishment and
implementation of the section 121.370a
of the Federal Aviation Regulations (14
CFR 121.370a) program. The operator’s
PASI has agreed to the carrier’s phased
approach and will ensure the following:
1. The maintenance program for the
airplane includes FAA-approved
damage-tolerance-based inspections and
procedures for airplane structure
susceptible to fatigue cracking that
could contribute to a catastrophic
failure. These inspections and
procedures account for the effects of
adverse repairs, alterations, and
modifications on fatigue cracking of
airplane structure.
2. The Atlanta ACO has approved the
damage-tolerance-based inspections and
procedures, including any revisions.
Lynden has already included the SSID’s
damage-tolerance-based inspections and
procedures in its CAMP.
We agree with the request to revise
the compliance time in this AD. As
stated previously, we have changed the
compliance time of paragraph (g) of this
final rule to 12 months after the
effective date of the AD for operators to
incorporate the requirements of the
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SSID into their maintenance program.
Lynden has a CAMP, and the latest
guidance and documents from the DAH
should already be incorporated into the
operator’s CAMP. So operators
performing their CAMP as required
already have the necessary information
to perform these inspections. The
operator should already be in
compliance with the SSID so it should
not be necessary to revise the
compliance time. If the operator has
made changes to the CAMP to meet its
maintenance schedules that were
previously approved by the FAA, the
subject operator may request an AMOC
based on the existing CAMP; if the
AMOC is approved by the FAA, the
operator will not have to change the
CAMP, and they would already be in
compliance with this AD, except for the
minor changes.
Request To Clarify Compliance Times
(DTA Initial Values)
Lynden questioned how operators
will know how to comply with
paragraph (g) of the proposed AD (72 FR
64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)), since
the SSID provides a methodology for
accomplishing the DTA but does not
assign the initial values (compliance
times).
We disagree that the SSID does not
assign the initial values. The initial and
repetitive inspections are provided in
Section 6.0 (Structural Inspection
Requirements) of the SSID, along with a
reference to the inspection procedure
for each PSE. Paragraph (g) of this AD
requires operators to incorporate the
information in the SSID (inspection
intervals and procedures) into their
maintenance inspection programs
within 12 months. Paragraph (i) of this
AD specifies the compliance time for
accomplishing the initial inspections.
We have not changed the final rule
regarding this issue.
tkelley on DSK3SPTVN1PROD with RULES
Request To Revise Cost Estimate: Cost
for SSID Incorporation Is for the Fleet,
Not per Airplane
LM Aero noted that the estimated cost
of implementing the AD applies to
operators that do not currently follow
the Model 382 SMP–515–C inspection
program. To LM Aero’s knowledge, all
U.S. operators currently use this
program (although it is not yet
mandated by the FAA), and the latest
revision includes the intent of the SSID.
Revising the maintenance program
therefore should be considered a onetime effort of 600 hours for the entire
fleet (not per airplane). Lynden
concurred with this comment.
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Jkt 226001
We agree. The proposed AD (72 FR
64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998))
inadvertently stated that revising the
maintenance program would take 600
work hours per airplane. We have
revised the Costs of Compliance section
of this final rule accordingly.
Request To Revise Cost Estimate:
Include Work Hours for Recordkeeping
Lynden stated that the estimated costs
specified in the proposed AD (72 FR
64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)) do not
include the additional recordkeeping
requirements necessary to comply with
the AD. Lynden owns and operates six
of the affected airplanes, all under part
121 and all under a program developed
to comply with section 121.370a of the
Federal Aviation Regulations (14 CFR
121.370a). Lynden noted that operators
must report structural issues under the
SDR rules as well as reporting findings
to the TC holder in accordance with the
AD. This duplicative action must take
place at the time of the inspections and
repairs so that the airplane can be
approved to return to service and
accomplishment with the AD
requirements can be recorded.
We infer that Lynden was requesting
that we revise the cost estimate in the
proposed AD (72 FR 64005, November
14, 2007; corrected December 3, 2007
(72 FR 67998)) to include additional
time for recordkeeping. We disagree.
Based on the best data available, the
manufacturer provided the number of
work hours necessary to do the basic
required actions. This number
represents the time necessary to perform
only the actions actually required by
this AD. We recognize that, in doing the
actions required by an AD, operators
might incur incidental costs in addition
to the direct costs. The cost analysis in
AD rulemaking actions, however,
typically does not include incidental
costs such as the time required for
recordkeeping or other administrative
actions. Those incidental costs, which
might vary significantly among
operators, are almost impossible to
calculate.
Further, the SSID requirements are
already part of the maintenance
program, so if the inspections have been
done as specified in the SSID, no
additional work is required. Most of the
information required by the SSID will
be identical to the SDRs except for some
minor changes. To simplify the
reporting requirements, operators may
use one report for both the SSID
inspections and the SDRs. For these
reasons we find that there will be very
little additional cost for recordkeeping
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21411
once the maintenance program is
revised to incorporate the SSID
requirements. We have not changed the
final rule regarding this issue.
Request To Revise Cost Estimate:
Account for Duplicate Inspections
The Cost of Compliance section in the
proposed AD (72 FR 64005, November
14, 2007; corrected December 3, 2007
(72 FR 67998)) explained the following:
The number of inspection work hours
* * * is presented as if the accomplishment
of the actions in this proposed AD [(72 FR
64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998))] are to be
conducted as ‘‘stand alone’’ actions.
However, in actual practice, these actions for
the most part will be done coincidentally or
in combination with normally scheduled
airplane inspections and other maintenance
program tasks. Therefore, the actual number
of necessary additional inspection work
hours will be minimal in many instances.
* * *
Lynden alleged that this is not true for
its current program, and that if the AD
is issued as proposed, Lynden would be
required to duplicate inspections to
comply with its program and the AD.
We infer that Lynden was requesting
that we revise the cost estimates in this
AD. We disagree. Each operator’s
inspection schedule will be different,
and we cannot account for the
individual costs incurred by each
operator. We have not changed the final
rule regarding this issue.
Request To Revise Cost Estimate:
Account for Discrepancies Between AD
and SSID
Lynden contended that the cost
estimates specified in the proposed AD
(72 FR 64005, November 14, 2007;
corrected December 3, 2007 (72 FR
67998)) would be more accurate if we
reconcile the differences between the
AD and the SSID. Lynden asserted that
the estimated costs are based on the
assumption that the proposed
inspection intervals were in line with
the inspection intervals already used by
air carriers. Lynden stated that these
intervals do not align and would add
scheduling complexities and associated
costs for the operators. Lynden
requested that we revise the proposed
AD based on Lynden’s estimated costs,
since Lynden operates the most affected
airplanes.
We disagree with the request to revise
the cost estimate. Where safety
considerations allow, we try to set
compliance times that generally
coincide with operators’ maintenance
schedules. But since schedules vary
substantially, we cannot accommodate
each operator’s optimal scheduling in
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each AD. Therefore, we do not consider
it appropriate to attribute to the AD the
costs associated with the type of special
scheduling that might otherwise be
required. Each AD does allow
individual operators to request approval
to adjust the compliance time via an
alternative method of compliance, based
on data showing that the adjustment
will not adversely affect safety. In any
event, any compliance time adjustments
would have little effect on costs since
most of the inspections already align
with each operator’s maintenance
program. We have not changed the AD
regarding this issue.
Request To Address Imprecision in
SSID
Lynden objected to the proposed AD
(72 FR 64005, November 14, 2007;
corrected December 3, 2007 (72 FR
67998)) incorporating the SSID ‘‘by
reference’’ because the SSID is not
precisely written. Lynden alleged that
other supplemental structural
inspection documents adopted through
ADs clearly delineate the methodology
used to develop the requirements for
determining the structural elements and
the inspection intervals. Lynden stated
that those documents also clearly lay
out the damage tolerance values for each
element. Lynden added that Section 5
(DTA Methodology) is not like the
sections of other SSIDs referenced in
other ADs. Those SSIDs clearly establish
the DTA methodology and the DTA
value assigned to each SSI. Lynden
added that such clarity is necessary for
appropriate changes to the maintenance
program and for the assignment and
continued evaluation of the inspection
intervals implemented under that
program.
Lynden made no specific request to
change the proposed AD (72 FR 64005,
November 14, 2007; corrected December
3, 2007 (72 FR 67998)), but we provide
the following explanation to address
Lynden’s concerns.
We disagree with the assertion that
the SSID is not precisely written. As
explained previously, an operator’s
CAMP is based on the latest guidance
and documents from the DAH, as
provided in the Lockheed Martin Model
L382 SMP 515–C–MASTER Report,
dated November 2010.
We also disagree that the SSID does
not clearly delineate the methodology
used to develop the requirements for
determining the PSEs and the
inspection intervals. Section 4.0
(Principle Structural Elements) of the
SSID provides enough information for
operators to determine how the PSEs
were developed. Sections 4.0 (Principle
Structural Elements) and 8.0 (Inspection
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Zone Description) also provide enough
information to identify each PSE and its
location on the aircraft by zones.
Section 5.0 (Damage Tolerance Analysis
Methodology) clearly explains the DTA
methodology, and Section 6.0
(Structural Inspection Requirements)
clearly states the required inspection
intervals (damage tolerance values) for
each of the PSEs. Further, operators
have already incorporated into the
CAMP the inspection procedures
required to perform the SSID
inspections on SP cards (special
inspection cards) and ST cards
(structural inspections cards). The
operators have not advised of any
concerns about these inspections, and
therefore must be following the
procedures to perform the inspections
without difficulty. The inspection
procedure/card number to be used for
each inspection is clearly identified in
the first column of the table in Section
6.0 (Structural Inspection Requirements)
of the SSID. Also, the required
inspection intervals (assumed to be the
damage tolerance values referenced in
the comments) are clearly defined in the
fourth and fifth columns of the table in
Section 6.0 (Structural Inspection
Requirements) of the SSID. Operators
are required to set up a tracking system
for each inspection, and to maintain that
system at all times. Operators and the
FAA can track the status of the
inspections using inspection numbers
assigned by the operator to each
inspection requirement, or operators can
track the inspections by the procedure/
card number defined by the SSID
document or any other procedure
approved by the FAA.
We have reviewed and approved the
DTA and inspection intervals as
approved in the SSID. This information
is the DAH’s proprietary data, and we
cannot release it to the operators.
Further, operators do not need this
information to accomplish the SSID
requirements.
Each manufacturer’s SSID is different,
and each DAH has a different approach
regarding methods for developing the
data, information they need to provide
to accomplish the required inspections,
and reporting procedures. The different
overseeing ACOs also have authority to
approve whatever data they deem
necessary to meet the requirements of
the AD, provided the data meet the
intent of the FAA regulations, policies,
and guidance materials. We find that the
SSID meets those requirements.
We have not changed this final rule
regarding these issues.
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Request To Address General
Differences Between AD and SSID
Lynden was concerned about
differences noted between the proposed
AD (72 FR 64005, November 14, 2007;
corrected December 3, 2007 (72 FR
67998)) and the SSID, and made several
assertions based on these alleged
differences.
1. The SSID’s stated purpose is to
capture a point in time to help civil
operators establish compliance with
section 121.1109(c)(1) of the Federal
Aviation Regulations (14 CFR
121.1109(c)(1)).
We partially agree with Lynden’s
position. The SSID inspections are
necessary for the continued safe
operation of the affected airplanes, and
therefore must be mandated by an AD.
However, the SSID can also be used to
show compliance for the baseline
inspections for the Aging Airplanes
Safety Rule (14 CFR 121.1109(c)(1)).
That rule requires operators to
incorporate FAA-approved damagetolerance-based inspections and
procedures into the maintenance
program for airplane structure
susceptible to fatigue cracking that
could contribute to a catastrophic
failure on airplanes meeting the
following criteria:
• Transport category airplanes.
• Airplanes type certificated after
January 1, 1958.
• Turbine power airplanes.
• Airplanes having a maximum typecertificated passenger seating capacity
of 30 or more, or a maximum payload
capacity of 7,500 pounds or more.
The SSID meets the requirements for
the affected airplanes.
2. Section 121.1109 of the Federal
Aviation Regulations (14 CFR 121.1109)
is tied to the operator’s CAMP, which
can be continually adjusted, with FAA
approval, to accommodate
improvements in design, production,
maintenance, and operations. Lynden
added that an AD is ‘‘carved in stone’’
and may be changed only through an
AMOC or a superseding AD, which
require expenditures of time and money
by the operator, the DAH, and the FAA.
We partially agree with Lynden.
Because the subject regulation is tied to
each operator’s CAMP, which may be
adjusted to accommodate such
improvements, we required the DAH to
develop a separate document—the
SSID—and have mandated its
incorporation by this AD, so that the
inspection requirements in the SSID
cannot be revised by the operator
without approval by the Atlanta ACO.
The inspection program may be
incorporated into operators’
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maintenance programs in one of two
ways: (1) By developing a separate
maintenance inspection document that
stands alone and requires that only
those instructions in the SSID be
accomplished in accordance with the
AD, or (2) by incorporating the SSID
inspections into the existing
maintenance program. Either method is
approved for the SSID AD, because they
are both considered part of an operator’s
maintenance program. As Lynden
noted, those inspections can then be
changed only by an AMOC approved by
the FAA, or by a revision to the SSID
followed by a new or superseding AD
that mandates the new requirements.
3. The SSID is adequate for its stated
purpose, but it does not provide the
certainty and objectivity required to be
incorporated into a rule.
We disagree that the SSID lacks
certainty and objectivity. As previously
explained, the inspection intervals and
procedures are clearly identified in
Section 6.0 (Structural Inspection
Requirements) of the SSID, and the PSEs
are identified in Section 4.0 (Principle
Structural Elements). And, if the
operator has been performing the CAMP
as required, adequate information is
available to perform the required
inspections, and the operator should
already be in compliance with the SSID
except for the noted changes.
No change is necessary in this final
rule to address these assertions.
Request To Address Additional
Differences Between AD and SSID
Lynden asserted that the SSID is
inadequate, and will need considerable
revision and additions to satisfy the
intent and purpose of FAA Advisory
Circular (AC) No. 91–56, ‘‘Supplemental
Structural Inspection Program for Large
Transport Category Airplanes,’’ dated
May 6, 1981 (now 91–56B, dated March
7, 2008). Lynden was concerned that it
will need an AMOC immediately to
establish compliance with the intent of
the AD. Further, the AD changes the
SSID in significant portions. Lynden
stated that, to ensure proper
compliance, the SSID must align
properly with the proposed
requirements of paragraphs (k) through
(m) of the proposed AD (72 FR 64005,
November 14, 2007; corrected December
3, 2007 (72 FR 67998)).
Lynden also requested that we ensure
that Section 6.0 (Structural Inspection
Requirements) of the SSID and
paragraphs (h) through (m) of the
proposed AD (72 FR 64005, November
14, 2007; corrected December 3, 2007
(72 FR 67998)) match exactly.
Reconciling these differences would (1)
ensure that any changes to the SSID can
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be quickly reconciled with the final rule
and any unique air carrier requirements;
(2) ensure that an appropriate AMOC
can be approved by the FAA without
unnecessary explanation or confusion;
(3) allow the original equipment
manufacturer itself to apply for an
AMOC to change the DTA and/or
assigned values based on design
changes; and (4) enhance compliance.
We agree with the request and made
the requested revisions (in paragraphs
(j) through (n) in this final rule) to
ensure that the requirements of the AD
align with the SSID accordingly. We
agree that the SSID must align with the
AD, but the AD is the prevailing source
and we have determined these intervals
to be appropriate.
Request To Clarify Section 6.0
(Structural Inspection Requirements) of
SSID
Lynden requested that we account for
conflicts and confusing information in
Section 6.0 (Structural Inspection
Requirements) of the SSID:
The inspection intervals provided in this
Section should be taken as the minimum
required intervals for a typical cargo
transport operational usage with average
payloads not exceeding 20,000 lbs. For
routine carriage of cargo in excess of 30,000
lbs, the inspection intervals for wing lower
surface PSEs should be reduced by a factor
of 2. * * * In no circumstances should the
operator extend these inspection intervals
without having completed an LM Aero
Operational Usage Evaluation and obtaining
FAA approval for an updated SMP 515–C
inspection program.
Lynden asserted that there is no
definition of the term ‘‘routine,’’ and no
requirement for deviations if the
operator has obtained an OUE. Lynden
questioned whether an operator with an
FAA-approved program developed to
comply with section 121.370a of the
Federal Aviation Regulations (14 CFR
121.370a) would need an AMOC to
comply with the proposed AD (72 FR
64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)).
Lynden further questioned whether an
operator would have an automatic
AMOC if it completed an OUE and
obtained FAA-approval of the updated
inspection program through its local
Flight Standard District Office (FSDO).
Lynden was concerned about potential
conflicts and confusion between the
SSID and the proposed AD, and notes a
specific example of confusing
information, where Section 6.3 of the
SSID includes the caveat of ‘‘later than
+10% of the specified interval.’’ Lynden
questioned whether this indicates that
the proposed AD would allow the
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addition of 10% to all intervals without
additional approval.
We agree to provide clarification. In
this AD, ‘‘routine’’ refers to typical cargo
transport operational usage with an
average payload of 30,000 pounds,
rather than the defined typical usage of
20,000 pounds; in that case the
inspection intervals should be reduced
by a factor of 2.
AMOCs are never automatically
approved. The operator must
substantiate, and we must approve, any
AMOC for a different compliance
method or compliance time not
specifically identified in the AD. The
OUE and the +10% extension have not
been evaluated or approved by the FAA,
so these may not be approved as
AMOCs to this AD without further
substantiation that these methods
provide an equivalent level of safety.
Further, the OUE will vary from
operator to operator, so we must review
each AMOC on a case-by-case basis in
lieu of including this information in this
AD. We have not changed the final rule
regarding this issue.
Request To Address Errors in SSID and
Clarify Use of References in AD
Lynden noted certain errors and
omissions throughout the SSID,
including references to certain
documents.
We infer that Lynden was requesting
that we revise the proposed AD (72 FR
64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)) to
explain and correct the noted errors in
the SSID. We disagree with the request,
and we disagree that the SSID contains
errors that would affect compliance
with the requirements of this AD. In the
SSID, the PSEs are clearly identified in
Section 4.0 (Principle Structural
Elements), and the locations and
inspection requirements are clearly
identified in Sections 6.0 (Structural
Inspection Requirements) and 8.0
(Inspection Zone Description), and these
cannot be changed without FAA
approval. All the information necessary
to accomplish the AD is in Sections 4.0
(Principle Structural Elements), 6.0
(Structural Inspection Requirements),
7.0 (Discrepancy Reporting), and 8.0
(Inspection Zone Description) of the
SSID, a stand-alone document. Lynden
notes that Section 4.0 (Principle
Structural Elements) omits Chapter 52,
the PSEs, which are required to comply
with Section 6.0 (Structural Inspection
Requirements), but there are no SSID
PSEs for the doors in Chapter 52. The
two PSEs identified in Section 6.0
(Structural Inspection Requirements) in
Chapter 52 are actually located on the
fuselage and not on the doors, so those
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PSEs are listed under Chapter 53 in
Section 4.0 (Principle Structural
Elements). Those PSEs are referenced in
Chapter 52 in Section 6.0 (Structural
Inspection Requirements), because they
are part of the door surround structure.
We have not changed the final rule
regarding this issue.
Request To Verify Compliance With
Section 121.1109 of the Federal
Aviation Regulations (14 CFR 121.1109)
Lynden suggested that the SSID was
based on a menagerie of methodologies
to determine the inspection intervals,
and that the proposed changes to these
intervals are based on an unclear
understanding of the original analysis.
Neither the intervals proposed by the
SSID nor the changes proposed in
paragraphs (i) through (m) of the
proposed AD (72 FR 64005, November
14, 2007; corrected December 3, 2007
(72 FR 67998)) can be tracked to a clear,
concise, objective DTA evaluation—as
required by paragraph (g) of the
proposed AD. The proposed AD stated
that compliance with the AD including
the SSID establishes compliance with
section 121.1109 of the Federal Aviation
Regulations (14 CFR 121.1109). Lynden
requested that we restate this in the
final rule.
We partially agree with Lynden. We
agree to restate that compliance with the
AD establishes compliance with section
121.1109(c)(1) of the Federal Aviation
Regulations (14 CFR 121.1109(c)(1)). We
have revised this final rule accordingly
by adding this information in new Note
3 to paragraphs (g) through (p) of this
AD. But we disagree that changes to the
inspection interval are based on an
unclear understanding of the original
analysis. We have previously described
the different bases for the SSID, and
have explained that all the inspection
intervals were originally established
using a DTA. We might consider
different intervals through requests for
AMOCs if the service history data,
fatigue test results, or risk analysis does
not correlate well with the DTA, or if
service history shows no discrepancies
in the PSE inspection area following
inspections as directed by the SSID.
And we might consider different
intervals to a calendar schedule if
discrepancies exist within a given time
period regardless of the aircraft usage, or
to fit the operator’s maintenance
program schedule (although that
interval cannot exceed the interval
established by a DTA). Changes in
inspection intervals must be
substantiated by fatigue testing and
extensive service history. We might
consider a different DTA-based
inspection, based on existing data. Or
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we might consider a different DTAbased inspection interval if a risk
analysis shows an extremely low
probability of fatigue damage occurring.
Request To Address Differences
Between This (SSID) AD and Individual
ADs
Lynden was concerned that Table 2.1
on page 2–3 of the SSID might conflict
with the various requirements of the
individual ADs identified in the SSID
and the proposed inspection intervals of
the proposed AD (72 FR 64005,
November 14, 2007; corrected December
3, 2007 (72 FR 67998)) or the
requirements of section 121.1109 of the
Federal Aviation Regulations (14 CFR
121.1109). Lynden stated that the
individual ADs must be reconciled
appropriately, superseded as
appropriate, to ensure continued
compliance.
We disagree that it is necessary to
revise this final rule. This AD adds
inspections that supplement but do not
conflict with other ADs. The SSID
inspections will identify safety issues
related to the PSEs. When a SSID
inspection has a certain number of
positive findings on a PSE, then that
part of the PSEs will be removed from
the SSID and addressed in an individual
service bulletin and associated AD. The
rest of the PSEs will remain in the SSID
and will be subject to the SSID
inspections only. We have not changed
the final rule regarding this issue.
Request To Address Differences in PSEs
Identified in SSID and CustomerSpecific Programs
Lynden stated that the last sentence of
the second paragraph of Section 4.0
(Principle Structural Elements) of the
SSID clearly indicates that the
inspection intervals derived from the
analysis for the United States Air Force
have already been incorporated into
operator-specific ‘‘SMP–515–C–X
Hercules Series Inspection Programs.’’
Lynden requested that we revise the
proposed AD (72 FR 64005, November
14, 2007; corrected December 3, 2007
(72 FR 67998)) to reconcile the PSEs
identified in Section V of the customerspecific SMP–515–C–X inspection
programs that have been ‘‘superseded’’
by the PSEs identified in the SSID. In
further support of its request, Lynden
has provided the FAA with its analysis
of the SSID against its FAA-approved
program (SMP–515–C–113). The
analysis revealed few, but significant,
differences.
We agree that the information in the
SSID is based on military usage, which
was used to define the baseline
inspection requirements. As explained
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previously, analysis and in-service
cracking data have shown that the crack
growth rate severity of typical
commercial usage is very similar to the
baseline military usage. Our evaluation
of commercial usage is therefore based
on objective criteria and information
submitted by the operators. As stated
previously, we accept the DAH’s
inspection intervals presented in the
SSID as ‘‘DTA values,’’ and have revised
this final rule to change ‘‘DTA values’’
to ‘‘inspection intervals’’ to correspond
to the SSID.
But we disagree that the differences
are significant. The DAH carefully
reviewed and evaluated the operator’s
maintenance program, and considered
the civilian usage of the affected
airplanes. Our intent is to reduce the
workload of the DAH, operators, and the
FAA, and still accomplish the intent of
the AD. The SSID meets the
requirements for the affected airplanes.
Except for some minor changes made by
the DAH and approved by the FAA, any
operator with a CAMP is already in
compliance with the SSID, except for
the minor changes. The SSID
requirements are already a part of the
operators’ maintenance programs. If the
operator has made changes to the CAMP
to meet its maintenance schedules that
were previously approved by the FAA,
the subject operator may request an
AMOC to the SSID based on the existing
CAMP. If this is approved by the FAA,
the operator will not have to change the
CAMP, and would already be in
compliance with this AD except for the
minor changes in the SSID.
Request To Address Differences
Between This AD and AD 92–10–14,
Amendment 39–8249 (57 FR 21727,
May 22, 1992), and AD 75–17–04,
Amendment 39–3185 (43 FR 16151,
April 17, 1978)
Lynden suggested that we revise the
proposed compliance times in the
proposed AD (72 FR 64005, November
14, 2007; corrected December 3, 2007
(72 FR 67998)), in light of two related
existing ADs, to avoid duplicative or
contradictory results.
AD 92–10–14, Amendment 39–8249
(57 FR 21727, April 22, 1992), affects
certain Lockheed Model 382 airplanes
and addresses fatigue cracking. That AD
requires inspections at intervals not to
exceed 3,600 flight hours, in accordance
with SP–126 and SP–224. Lynden
reported being in compliance with that
AD at its scheduled C check interval of
2,800 flight hours. The initial
compliance times in the SSID are 1,800
flight hours for SP–126 and 3,600 flight
hours for SP–224.
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AD 75–17–04, Amendment 39–2300
(40 FR 32827, August 5, 1975), as
revised by Amendment 39–3185 (43 FR
16151, April 17, 1978), affects certain
Lockheed Model 382 series airplanes
and addresses cracking on main frames.
That AD requires inspections at
intervals not to exceed the ‘‘C check’’
(which corresponds to 2,800 flight hours
for Lynden), in accordance with SP–95,
which is required at intervals not to
exceed 1,200 flight hours in accordance
with the SSID. Lynden reported being in
compliance with AD 75–17–04 at 1,400flight-hour intervals, at B–2 and C
checks.
We disagree that it is necessary to
change the compliance times in this AD.
The inspection requirements of AD 92–
10–14, Amendment 39–8249 (57 FR
21727, May 22, 1992); and AD 75–17–
04, Amendment 39–3185 (43 FR 16151,
April 17, 1978); as well as the other ADs
identified in the SSID, do not conflict
with this AD. We have not changed the
final rule regarding this issue.
Request To Clarify Basis for SSID
Inspections
Lynden found no objective evidence
that the inspections are based on clear
objective damage tolerance evaluations.
Lynden noted that the SSID was drawn
from existing programs and the
inspection areas were validated by ‘‘full
scale fatigue test and service corrosion
and cracking data.’’ Lynden added that
the DAH understands that the
maintenance program must be based on
FAA-approved DT-based structural
inspection procedures, but the fourth
paragraph of Section 2.0 (Introduction)
of the SSID reveals that the information
is based only in part on damage
tolerance assessments.
We infer that Lynden was requesting
clarification of the basis for the
inspection procedures. The information
in the SSID comes from several sources.
On affected airplanes, the DAH
performed several full-scale tests and
has developed a large data bank of
service history (including SDRs) to
identify problem areas and PSEs. A DTA
was performed to establish the
inspection intervals after many of the
PSEs had already been identified.
Initially, the fatigue test and service
history data were used only to identify
the problem area PSEs to receive DTA
evaluation, and to validate the DTA
data. Every PSE received a DTA. As part
of the assessment of each PSE, the DAH
found that in some instances the DTA
did not correlate well with the fatigue
test and service life data. In those
instances, the fatigue test and service
life data were used to establish the
inspection intervals that are presented
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in the SSID. We have not changed the
final rule regarding this issue.
Request To Clarify Use of Military Data
as Basis for the SSID
According to Sections 1.0 (Purpose)
and 2.0 (Introduction) of the SSID, data
used by the DAH were based on
information from military usage.
Lynden concluded that the FAA’s
evaluation of commercial usage does not
appear to be based on objective criteria
or on information submitted to the SDR
database sufficient to determine
whether the ‘‘crack growth rate severity
of typical commercial usage is similar to
the baseline military usage, particularly
in wing lower surface structure.’’
Lynden found nothing in the AD docket
indicating whether the DAH or the FAA
evaluated the findings of commercial
operators.
We agree that the SSID is based in
part on military usage, which was used
to define the baseline inspection
requirements. Recent analysis of the
usage data has shown that typical
commercial operation of the affected
airplanes is at higher payloads than that
of military operations with significantly
less time in training. Analysis and inservice cracking data have also shown
that the crack growth rate severity of
typical commercial usage is very similar
to the baseline military usage. Our
evaluation of commercial usage is
therefore based on objective criteria and
information submitted by operators. We
have not changed this final rule
regarding this issue. The DAH has
advised that the recommended
inspection intervals might be extended
if operators complete an OUE and
request AMOC approval.
Request To Clarify SSID Basis
Paragraph (g) of the proposed AD (72
FR 64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)) would
require incorporation of a revision into
the maintenance inspection program
that provides no less than the required
damage-tolerance rating for each PSE
listed in the SSID. Lynden noted
however that the SSID does not provide
damage-tolerance ratings (as published
in Boeing SSIDs), and provides only
inspection intervals for SPs that are
already part of the CAMP. And the
required reports have not been
incorporated into the findings or
reassessment by the TC holder or FAA.
We agree to provide clarification.
Each manufacturer’s SSID is different.
And each DAH has a different approach
regarding collecting the data,
implementing the required inspection,
and reporting the results. Boeing used a
damage tolerance rating procedure for
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21415
its SSID program; Lockheed chose a
different method. We accept both
methods. The different oversight ACOs
also have authority to approve whatever
data they deem necessary to meet the
requirements of the AD, as long as the
data meet the intent of the FAA
regulations, policies, and guidance
materials. We have determined that the
SSID meets those requirements. We
have not changed the final rule
regarding this issue.
Request To Clarify Purpose of Section
4.0 (Principle Structural Elements) of
the SSID
Lynden stated that Section 4.0
(Principal Structural Elements) of the
SSID seems to be the list of PSEs
required by the proposed AD (72 FR
64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)), yet
there is no specific reference to that
section, and that section does not
contain the required DTA values.
We agree to provide clarification.
Section 4.0 (Principle Structural
Elements) of the SSID simply links the
PSE number with a description of the
PSE. Section 4.0 (Principle Structural
Elements) identifies and defines the
individual PSEs by zones of the
airplane. The required DTA values or
inspection intervals are presented in
Section 6.0 (Structural Inspection
Requirements) of the SSID. We have not
changed the final rule regarding this
issue.
Request To Require Inspections in
Service Bulletins Instead of SSID
Lynden stated that the actions
proposed in the proposed AD (72 FR
64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)) would
increase recordkeeping complexity
without equally enhancing safety. Since
the SP cards listed in the SSID are
already a mandatory part of the CAMP,
Lynden requested that we issue an AD
that requires accomplishment of the
specific structural service bulletins
already issued by the TC holder and
incorporated into Lynden’s inspection
program, instead of the SSID
inspections. Lynden suggested this as a
better, less complex method of ensuring
continued structural integrity.
We disagree with the request. Any
operator with a CAMP is already in
compliance with the SSID, except for
the minor changes noted previously.
Furthermore, mandating
accomplishment of those service
bulletins would necessitate issuing a
supplemental NPRM to provide the
opportunity for the public to comment
on the merits of this change, and would
further delay issuance of this AD,
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without increasing safety. Operators
doing the inspection program are
required to set up a tracking system for
each inspection and maintain that
system at all times, so very little
additional work for recordkeeping
should be required. The operator and
the FAA can track the status of the
inspections by inspection numbers
assigned to each inspection requirement
by the operator, or by the procedure and
card number defined by the SSID, or by
any other procedure approved by the
FAA. We have not changed the final
rule regarding this issue.
Request To Revise Reporting
Requirement
Lynden asserted that the proposed
reporting requirement of the proposed
AD (72 FR 64005, November 14, 2007;
corrected December 3, 2007 (72 FR
67998)) (as specified in Section 7.0
(Discrepancy Reporting) of the SSID) is
unnecessary and burdensome, because
operators must also file SDRs for all
structural defects. Lynden stated that
submitting the SDRs to the TC holder
would comply with the proposed
reporting requirements of the proposed
AD, since the TC holder could simply
query the FAA’s SDR database and
obtain the same information. To
eliminate the need to develop two
different reporting systems to comply
with both reporting requirements,
Lynden requested that we revise the
proposed AD to either (1) specify that
operators do not need to report to the
TC holder if the report is made under
the SDR requirements, or (2) match the
proposed AD language to the
specifications of the SDR.
We partially agree. Most of the
information required by the SSID will
be identical to the SDRs except for some
minor changes. The results reported for
the SSID inspections may be used for
the SDRs (if the reports include all the
information required as specified in the
SDR reporting procedures), and the
SDRs may be used for the SSID
inspections. But to simplify the
reporting requirements, one report may
be used for both the SDR and the AD.
We have revised paragraph (g) in this
final rule to include this provision.
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Request To Address Cracking Found
During Non-SSID Inspections
Lynden requested that we clarify
whether cracks found in SSID-specific
PSEs fall under the scope of the
proposed AD (72 FR 64005, November
14, 2007; corrected December 3, 2007
(72 FR 67998)), including repairing and
reporting cracks found in SSID-specific
PSEs during a non-SSID inspection.
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We agree that clarification is
necessary. All cracks found during a
SSID inspection are covered by the SSIP
reporting procedures. Cracks in a PSE
found outside a SSID inspection are not
part of the SSID reporting but do fall
under the Aging Airplane Safety Rule
(70 FR 5518, February 2, 2005) (Docket
FAA–1999–5401) reporting so they will
still need to be reported. The reporting
procedures should be the same. We
have not changed the final rule
regarding this issue.
Request To Allow Future SSID Changes
in AD
Lynden stated that, according to
Section 1.0 (Purpose) of the SSID,
Lockheed Martin will provide operators
with a method to comply with section
121.1109 of the Federal Aviation
Regulations (14 CFR 121.1109), which
allows for continual adjustments to (1)
account for changes in the product
materials, parts, and processes; and (2)
issue new or improved repairs and
revisions of the structural repair manual
and service bulletins. Lynden noted that
changing an AD requires additional time
and resources of the operator, the DAH,
and the FAA.
We infer that Lynden was requesting
that we revise the proposed AD (72 FR
64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)) to
allow for unspecified adjustments to the
requirements. We disagree. All changes
to the SSID must be approved by the
Atlanta ACO. We would consider
superseding the AD only when
significant changes to the SSID affect
the airworthiness of the affected
airplanes. The only requirements are
those specified in the AD—in this case,
the specific revision to the SSID. An
operator wishing to use any changes in
a future revision to the SSID (not
mandated by the AD) must request
AMOC approval in accordance with the
provisions of paragraph (q) of this AD.
We have not changed this final rule
regarding this issue.
Request for Access to ‘‘Reference #2’’
Lynden alleged that the ‘‘initial flaw
criteria’’ specified in Section 5.2 of the
SSID are based on assumptions
unknown to Lynden. The SSID states
that the initial flaw size and flaw shape
assumptions as well as the structural
flaw configuration used in the DTA of
crack growth are based on the
assumptions determined in ‘‘Reference
2,’’ as specified in that paragraph.
Because ‘‘Reference 2’’ is reserved and
therefore unidentified, Lynden asserted
that it could not review or confirm the
methodology. Lynden requested access
to all information used to establish
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compliance with the proposed AD (72
FR 64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)) to
make substantive comment to the
docket.
We disagree that access to ‘‘Reference
2’’ is necessary. We have reviewed
‘‘Reference 2’’ and approved the ‘‘initial
flaw criteria.’’ The information in
‘‘Reference 2’’ is the DAH’s proprietary
data, and the FAA cannot release this
information to operators. We have
determined that operators do not need
this information to accomplish the SSID
requirements. We accept the DAH’s
initial flaw size and flaw shape
assumptions as well as the structural
flow configuration used in the DTA of
crack growth presented in ‘‘Reference
2.’’ We have not changed the final rule
regarding this issue.
Request To Clarify DAH’s Involvement
in SSID
Lynden interpreted Section 1.0
(Purpose) of the SSID as suggesting that
the DAH anticipated an AD but did not
expect it to be based on its everchanging SSID document. Lynden
added that the DAH did not understand
that, after the AD is issued, the SSID
requirements cannot be changed unless
the operator obtains an AMOC or the
FAA supersedes the AD. Lynden also
asserted that the first paragraph of
Section 2.0 (Introduction) of the SSID
clearly establishes that the DAH did not
understand or appreciate how its SSID
document would be used as the basis for
an AD.
We disagree with Lynden’s assertions.
The DAH understands how its SSID will
be used as the basis for the AD. The
DAH also understands that the FAA
must either supersede the AD to
incorporate any significant changes to
the SSID, or approve AMOCs to make
any changes to SSID procedures or
compliance times that are not
specifically required by the AD. We
have not changed the final rule
regarding this issue.
Request To Identify Section 6.0
(Structural Inspection Requirements) of
SSID
The proposed AD (72 FR 64005,
November 14, 2007; corrected December
3, 2007 (72 FR 67998)) proposed
implementing the requirements of
Section 5.0 (Damage Tolerance Analysis
Methodology) and Section 7.0
(Discrepancy Reporting) of the SSID, but
LM Aero suggested that the most
important requirements are in Section
6.0 (Structural Inspection
Requirements). Section 6.0 (Structural
Inspection Requirements) contains the
references for the required inspection
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procedures as well as the compliance
times for the initial and repetitive
inspections. LM Aero stated that
implementing the Section 6.0
(Structural Inspection Requirements)
requirements will meet the DTA
methodology requirements contained in
Section 5.0 (Damage Tolerance Analysis
Methodology). LM Aero agreed with the
proposed requirement to comply with
Section 7.0 (Discrepancy Reporting).
Lynden concurred with this comment.
We agree with LM Aero’s position.
We have revised paragraph (g) in this
final rule to include Sections 5.0
(Damage Tolerance Analysis
Methodology), 6.0 (Structural Inspection
Requirements), and 7.0 (Discrepancy
Reporting) of the SSID.
Request To Provide Terminating Action
Lynden noted that the SSID, on page
6–12 in Section 6.0 (Structural
Inspection Requirements), requires
accomplishment of a certain inspection
initially by 12,000 total flight hours,
with recurring inspections due at
intervals not to exceed 2,400 flight
hours thereafter. Lynden requested that
the SSID or the proposed AD (72 FR
64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)) be
revised to state that accomplishment of
Lockheed Service Bulletin 382–71–24,
dated January 21, 2010, eliminates the
need for this recurring inspection
requirement.
We disagree with the request to allow
accomplishment of Lockheed Service
Bulletin 382–71–24, dated January 21,
2010, as terminating action for the
specified inspection requirement.
Lockheed Service Bulletin 382–71–24,
dated January 21, 2010, was never
approved by the Atlanta ACO as
terminating action. But replacing the
bushing and repairing existing damage
per Lockheed Service Bulletin 382–71–
24, dated January 21, 2010, will allow
operators to zero out the time for the
inspection. Operators may request an
AMOC for relief from this requirement
in accordance with the provisions of
paragraph (q) of this AD, provided data
are provided that show that
accomplishment of Lockheed Service
Bulletin 382–71–24, dated January 21,
2010, would provide an acceptable level
of safety allowing for this terminating
action. Since not all operators have
accomplished the actions specified in
Lockheed Service Bulletin 382–71–24,
dated January 21, 2010, the inspections
must remain in the SSID. We have not
changed the final rule regarding this
issue.
Request To Clarify Impact on Alaska
Operations
Lynden interpreted the Regulatory
Evaluation for this action as stating that
the AD would have no impact on
intrastate aviation in the state of Alaska.
Lynden reported that it moves over 82
million pounds of cargo per year in
Alaska, so the proposed AD (72 FR
64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)) would
definitely have an impact on those
operations.
We agree to provide clarification. The
Regulatory Evaluation states that the AD
‘‘could affect intrastate aviation in
Alaska,’’ but adds that it is not
‘‘appropriate to include specific
requirements for aircraft operated in
Alaska.’’ This AD applies only to
airplanes when operated outside the
territorial boundaries of Alaska. We
have not changed the final rule
regarding this issue. Because of the
nature of the unsafe condition, we
cannot justify a regulatory distinction
between aviation only in Alaska and
other aviation.
Request To Account for Widespread
Fatigue Damage (WFD) Rulemaking
Lynden was concerned about the
pending rulemaking related to WFD to
propose certain changes to the
requirements for evaluating structure,
assigning inspections, and doing other
maintenance or alteration tasks.
Lynden made no specific request. The
SSIP does not account for the effects of
WFD. We have not changed the final
rule regarding this issue.
Additional Changes Made to This AD
We have revised this final rule to
identify the legal name of the
manufacturer as published in the most
recent type certificate data sheet for the
affected airplane models.
21417
We have added new paragraph (e) in
this final rule to provide ATA subject
code 51: Standard practices/structures.
This code is added to make this final
rule parallel with other new AD actions.
We have re-identified subsequent
paragraphs accordingly.
We have revised paragraph (g) of this
AD to remove the phrase ‘‘FAAapproved’’ from ‘‘FAA-approved
maintenance inspection program,’’
because we do not approve operators’
maintenance programs.
We have removed the ‘‘Service
Information’’ paragraph from this final
rule. (That paragraph was identified as
paragraph (f) in the proposed AD (72 FR
64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)).)
Instead, we have provided the full
document citations throughout this final
rule.
Since we issued the proposed AD (72
FR 64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)), we
have increased the labor rate used in the
Costs of Compliance from $80 per workhour to $85 per work-hour. The Costs of
Compliance information, below, reflects
this increase in the specified labor rate.
We have re-identified Note 3 of the
proposed AD (72 FR 64005, November
14, 2007; corrected December 3, 2007
(72 FR 67998)) as Note 1 of this final
rule, and relocated that note to follow
paragraph (g) of this AD. We have
reidentified subsequent notes
accordingly.
Conclusion
We reviewed the relevant data,
considered the comments received, and
determined that air safety and the
public interest require adopting the AD
with the changes described previously.
We also determined that these changes
will not increase the economic burden
on any operator or increase the scope of
the AD.
Costs of Compliance
There are about 91 airplanes of the
affected design in the worldwide fleet.
The following table provides the
estimated costs for the 14 U.S. airplanes
to comply with this AD.
ESTIMATED COSTS
Average labor
rate per hour
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Action
Work hours
Revision of maintenance inspection program.
Inspections ...............................................
600 for the fleet ......................................
$85
2,724 per airplane ..................................
85
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Fleet cost
$51,000.
$3,241,560, per inspection cycle.
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The number of inspection work hours,
as indicated above, is presented as if the
accomplishment of the actions in this
AD are to be conducted as ‘‘standalone’’ actions. However, in actual
practice, these actions for the most part
will be done coincidentally or in
combination with normally scheduled
airplane inspections and other
maintenance program tasks. Therefore,
the actual number of necessary
additional inspection work hours will
be minimal in many instances.
Additionally, any costs associated with
special airplane scheduling will be
minimal.
Further, compliance with this AD is a
means of compliance with the aging
airplane safety final rule (AASFR) for
the baseline structure of Model 382,
382B, 382E, 382F, and 382G series
airplanes. The AASFR requires certain
operators to incorporate damage
tolerance inspections into their
maintenance inspection programs.
These requirements are described in 14
CFR 121.370(a) and 129.16.
Accomplishment of the actions required
by this AD will meet the requirements
of these CFR sections for the baseline
structure. The costs for accomplishing
the inspection portion of this AD were
accounted for in the regulatory
evaluation of the AASFR.
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that this AD:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Is not a ‘‘significant rule’’ under
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation
in Alaska, and
(4) Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
tkelley on DSK3SPTVN1PROD with RULES
This AD will not have federalism
implications under Executive Order
13132. This AD will not have a
substantial direct effect on the States, on
the relationship between the national
government and the States, or on the
distribution of power and
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16:37 Apr 09, 2012
Jkt 226001
(g) Revision of the Maintenance Inspection
Program
2012–06–09 Lockheed Martin Corporation/
Lockheed Martin Aeronautics Company:
Amendment 39–16990. Docket No.
FAA–2007–0109; Directorate Identifier
2007–NM–235–AD.
(a) Effective Date
This AD is effective May 15, 2012.
(h) Paperwork Reduction Act Burden
Statement
(b) Affected ADs
None.
A federal agency may not conduct or
sponsor, and a person is not required to
respond to, nor shall a person be subject to
a penalty for failure to comply with a
collection of information subject to the
requirements of the Paperwork Reduction
Act unless that collection of information
displays a current valid OMB Control
Number. The OMB Control Number for this
information collection is 2120–0056. Public
reporting for this collection of information is
estimated to be approximately 5 minutes per
response, including the time for reviewing
instructions, completing and reviewing the
collection of information. All responses to
this collection of information are mandatory.
Comments concerning the accuracy of this
burden and suggestions for reducing the
burden should be directed to the FAA at: 800
Independence Ave. SW., Washington, DC
20591, Attn: Information Collection
Clearance Officer, AES–200.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
Adoption of the Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as
follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
Regulatory Findings
You are responsible for having the actions
required by this AD performed within the
compliance times specified, unless the
actions have already been done.
Within 12 months after the effective date
of this AD, incorporate a revision into the
maintenance inspection program that
provides no less than the required damage
tolerance assessment/analysis (DTA) for each
structural significant item (SSI) listed in
Lockheed Martin Model 382, 382B, 382E,
382F, and 382G Series Aircraft Service
Manual Publication (SMP), Supplemental
Structural Inspection Document (SSID), SMP
515–C–SSID, Change 1, dated September 10,
2007. (The required inspection interval for
each principal structural element (PSE) is
listed in Lockheed Martin Model 382, 382B,
382E, 382F, and 382G Series Aircraft Service
Manual Publication (SMP), Supplemental
Structural Inspection Document (SSID), SMP
515–C–SSID, Change 1, dated September 10,
2007.) The revision to the maintenance
inspection program must include and must
be implemented in accordance with the
procedures in Section 5.0 (Damage Tolerance
Analysis Methodology), Section 6.0
(Structural Inspection Requirements), and
Section 7.0 (Discrepancy Reporting) of
Lockheed Martin Model 382, 382B, 382E,
382F, and 382G Series Aircraft Service
Manual Publication (SMP), Supplemental
Structural Inspection Document (SSID), SMP
515–C–SSID, Change 1, dated September 10,
2007. One report may be used to report
findings for both the service difficulty report
and this AD, provided the report refers to this
AD and the PSE number for the inspection
being accomplished when the discrepancy
was found.
Note 1 to paragraphs (g) through (p) of this
AD: Compliance with the requirements of
this AD establishes compliance with section
121.1109(c)(1) of the Federal Aviation
Regulations (14 CFR 121.1109(c)(1)).
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. Subtitle VII:
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in Subtitle VII,
Part A, Subpart III, Section 44701:
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
(f) Compliance
§ 39.13
[Amended]
2. The FAA amends § 39.13 by adding
the following new airworthiness
directive (AD):
■
(c) Applicability
This AD applies to all Lockheed Martin
Corporation/Lockheed Martin Aeronautics
Company Model 382, 382B, 382E, 382F, and
382G airplanes, certificated in any category.
(d) Unsafe Condition
This AD results from a report of incidents
involving fatigue cracking and corrosion in
transport category airplanes that are
approaching or have exceeded their design
service objective. We are issuing this AD to
maintain the continued structural integrity of
the fleet.
(e) Subject
Air Transport Association (ATA) of
America Code 51: Standard Practices/
Structures.
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(i) Initial and Repetitive Inspections
At the later of the times specified in
paragraphs (i)(1) and (i)(2) of this AD, except
as provided by paragraphs (j) through (n) of
this AD: Do the applicable initial inspections
to detect cracks of all SSIs, in accordance
with Lockheed Martin Model 382, 382B,
382E, 382F, and 382G Series Aircraft Service
Manual Publication (SMP), Supplemental
Structural Inspection Document (SSID), SMP
515–C–SSID, Change 1, dated September 10,
2007. Repeat the applicable inspections
thereafter at intervals not to exceed the
‘‘Recurring’’ intervals specified in Section 6.0
(Structural Inspection Requirements) of
Lockheed Martin Model 382, 382B, 382E,
382F, and 382G Series Aircraft Service
Manual Publication (SMP), Supplemental
Structural Inspection Document (SSID), SMP
515–C–SSID, Change 1, dated September 10,
2007, except as provided by paragraphs (l)
through (n) of this AD.
(1) Before the applicable ‘‘Initial’’
threshold specified in Section 6.0 (Structural
Inspection Requirements) of Lockheed
Martin Model 382, 382B, 382E, 382F, and
382G Series Aircraft Service Manual
Publication (SMP), Supplemental Structural
Inspection Document (SSID), SMP 515–C–
SSID, Change 1, dated September 10, 2007.
(2) Within 36 months after the effective
date of this AD, or within one ‘‘Recurring’’
interval measured from 12 months after the
effective date of the AD, whichever comes
first.
(j) Exception to Service Information
Compliance Time (Threshold Since New)
Where Section 6.0 (Structural Inspection
Requirements) of Lockheed Martin Model
382, 382B, 382E, 382F, and 382G Series
Aircraft Service Manual Publication (SMP),
Supplemental Structural Inspection
Document (SSID), SMP 515–C–SSID, Change
1, dated September 10, 2007, specifies the
‘‘Initial’’ threshold in years (since new), this
AD requires compliance within the specified
year since the date of issuance of the original
standard airworthiness certificate or the date
of issuance of the original export certificate
of airworthiness.
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(k) Exception to Service Information
Compliance Time (Special Condition)
Where Section 6.0 (Structural Inspection
Requirements) of Lockheed Martin Model
382, 382B, 382E, 382F, and 382G Series
Aircraft Service Manual Publication (SMP),
Supplemental Structural Inspection
Document (SSID), SMP 515–C–SSID, Change
1, dated September 10, 2007, specifies the
‘‘Initial’’ threshold as ‘‘Special Condition,’’
this AD requires compliance within 24
months after the effective date of this AD.
(l) Exception to Service Information
Compliance Time (Fuselage Station (FS)
1041 Fitting Replacement)
Where Section 6.0 (Structural Inspection
Requirements) of Lockheed Martin Model
382, 382B, 382E, 382F, and 382G Series
Aircraft Service Manual Publication (SMP),
Supplemental Structural Inspection
Document (SSID), SMP 515–C–SSID, Change
1, dated September 10, 2007, specifies the
‘‘Initial’’ threshold and ‘‘Recurring’’ interval
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Jkt 226001
as ‘‘FS 1041 Fitting Replacement,’’ this AD
requires compliance within 24 months after
the effective date of this AD and thereafter at
intervals not to exceed those specified in
Lockheed Martin Model 382, 382B, 382E,
382F, and 382G Series Aircraft Service
Manual Publication (SMP), Supplemental
Structural Inspection Document (SSID), SMP
515–C–SSID, Change 1, dated September 10,
2007, concurrently with any FS 1041 fitting
replacement.
(m) Exception to Service Information
Compliance Time (Engine Change)
Where Section 6.0 (Structural Inspection
Requirements) of Lockheed Martin Model
382, 382B, 382E, 382F, and 382G Series
Aircraft Service Manual Publication (SMP),
Supplemental Structural Inspection
Document (SSID), SMP 515–C–SSID, Change
1, dated September 10, 2007, specifies the
‘‘Initial’’ threshold and ‘‘Recurring’’ interval
as ‘‘Engine Change,’’ this AD requires
compliance before further flight after the next
engine change, and thereafter before further
flight whenever the engines are changed.
(n) Exception to Service Information
Compliance Time (Aft Lord Mount Change)
Where Section 6.0 (Structural Inspection
Requirements) of Lockheed Martin Model
382, 382B, 382E, 382F, and 382G Series
Aircraft Service Manual Publication (SMP),
Supplemental Structural Inspection
Document (SSID), SMP 515–C–SSID, Change
1, dated September 10, 2007, specifies the
‘‘Initial’’ threshold and ‘‘Recurring’’ interval
as ‘‘Aft Lord Mount Change,’’ this AD
requires compliance before further flight after
the next aft lord mount change (FS 1041
fitting change), and thereafter at intervals not
to exceed those specified in Lockheed Martin
Model 382, 382B, 382E, 382F, and 382G
Series Aircraft Service Manual Publication
(SMP), Supplemental Structural Inspection
Document (SSID), SMP 515–C–SSID, Change
1, dated September 10, 2007, concurrently
with any FS 1041 fitting replacement.
(o) Repair
If any cracked structure is found during the
inspections required by paragraph (i) of this
AD, before further flight, repair the cracked
structure using a method approved by the
Manager, Atlanta Aircraft Certification Office
(ACO), FAA. For a repair method to be
approved by the Manager, Atlanta ACO, as
required by this paragraph, the Manager’s
approval letter must specifically refer to this
AD.
Note 2 to paragraph (o) of this AD:
Applicable existing FAA-approved repair
procedures do not require further approval
provided they have DTA-established
inspection procedures and intervals
previously approved by the FAA.
Note 3 to paragraph (o) of this AD:
Operators may contact the Manager, Atlanta
ACO, for information regarding the use of
published service data approved by the FAA
associated with the repairs specified in
paragraph (o) of this AD.
(p) Inspection Program for Transferred
Airplanes
Before any airplane that is subject to this
AD and that has exceeded the applicable
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21419
compliance times specified in paragraph (i)
of this AD can be added to an air carrier’s
operations specifications, a program for the
accomplishment of the inspections required
by this AD must be established in accordance
with paragraph (p)(1) or (p)(2) of this AD, as
applicable.
(1) For airplanes that have been inspected
in accordance with this AD: The inspection
of each PSE must be done by the new
operator in accordance with the previous
operator’s schedule and inspection method,
or the new operator’s schedule and
inspection method, at whichever time would
result in the earlier accomplishment for that
PSE inspection. The compliance time for
accomplishment of this inspection must be
measured from the last inspection
accomplished by the previous operator. After
each inspection has been done once, each
subsequent inspection must be performed in
accordance with the new operator’s schedule
and inspection method.
(2) For airplanes that have not been
inspected in accordance with this AD: The
inspection of each PSE required by this AD
must be done either before adding the
airplane to the air carrier’s operations
specification, or in accordance with a
schedule and an inspection method approved
by the Manager, Atlanta ACO. After each
inspection has been done once, each
subsequent inspection must be done in
accordance with the new operator’s schedule.
(q) Alternative Methods of Compliance
(AMOCs)
(1) The Manager, Atlanta ACO, has the
authority to approve AMOCs for this AD, if
requested in accordance with the procedures
found in 14 CFR 39.19. In accordance with
14 CFR 39.19, send your request to your
principal inspector or local Flight Standards
District Office, as appropriate. If sending
information directly to the manager of the
ACO, send it to the attention of the person
identified in the Related Information section
of this AD.
(2) Before using any approved AMOC,
notify your appropriate principal inspector,
or lacking a principal inspector, the manager
of the local flight standards district office/
certificate holding district office.
(r) Related Information
For more information about this AD,
contact Carl Gray, Aerospace Engineer,
Airframe Branch, ACE–117A, FAA, Atlanta
Aircraft Certification Office, 1701 Columbia
Avenue, College Park, Atlanta, Georgia
30337; phone: 404–474–5554; fax: 404–474–
5606; email: carl.w.gray@faa.gov.
(s) Material Incorporated by Reference
(1) You must use the following service
information to do the actions required by this
AD, unless the AD specifies otherwise. The
Director of the Federal Register approved the
incorporation by reference (IBR) of the
following service information under 5 U.S.C.
552(a) and 1 CFR part 51:
(i) Lockheed Martin Model 382, 382B,
382E, 382F, and 382G Series Aircraft Service
Manual Publication (SMP), Supplemental
Structural Inspection Document (SSID), SMP
515–C–SSID, Change 1, dated September 10,
2007.
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10APR1
21420
Federal Register / Vol. 77, No. 69 / Tuesday, April 10, 2012 / Rules and Regulations
(2) For service information identified in
this AD, contact Lockheed Martin
Corporation/Lockheed Martin Aeronautics
Company, Airworthiness Office, Dept. 6A0M,
Zone 0252, Column P–58, 86 S. Cobb Drive,
Marietta, Georgia 30063; telephone 770–494–
5444; fax 770–494–5445; email
ams.portal@lmco.com; Internet https://
www.lockheedmartin.com/ams/tools/
TechPubs.html.
(3) You may review copies of the service
information at the FAA, Transport Airplane
Directorate, 1601 Lind Avenue SW., Renton,
Washington. For information on the
availability of this material at the FAA, call
425–227–1221.
(4) You may also review copies of the
service information that is incorporated by
reference at the National Archives and
Records Administration (NARA). For
information on the availability of this
material at an NARA facility, call 202–741–
6030, or go to https://www.archives.gov/
federal_register/code_of_federal_regulations/
ibr_locations.html.
Issued in Renton, Washington, on March
12, 2012.
John P. Piccola,
Acting Manager, Transport Airplane
Directorate, Aircraft Certification Service.
[FR Doc. 2012–8450 Filed 4–9–12; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2011–0913; Directorate
Identifier 2011–NM–031–AD; Amendment
39–17010; AD 2012–07–04]
RIN 2120–AA64
Airworthiness Directives; Cessna
Aircraft Company Airplanes
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
tkelley on DSK3SPTVN1PROD with RULES
VerDate Mar<15>2010
16:37 Apr 09, 2012
Jkt 226001
This AD is effective May 15,
2012.
The Director of the Federal Register
approved the incorporation by reference
of certain publications listed in the AD
as of May 15, 2012.
DATES:
For service information
identified in this AD, contact Cessna
Aircraft Co., P.O. Box 7706, Wichita,
Kansas 67277; telephone 316–517–6215;
fax 316–517–5802; email
citationpubs@cessna.textron.com;
Internet https://
www.cessnasupport.com/newlogin.html.
You may review copies of the
referenced service information at the
FAA, Transport Airplane Directorate,
1601 Lind Avenue SW., Renton,
Washington. For information on the
availability of this material at the FAA,
call 425–227–1221.
ADDRESSES:
Examining the AD Docket
You may examine the AD docket on
the Internet at https://
www.regulations.gov; or in person at the
Docket Management Facility between
9 a.m. and 5 p.m., Monday through
Friday, except Federal holidays. The AD
docket contains this AD, the regulatory
evaluation, any comments received, and
other information. The address for the
Docket Office (phone: 800–647–5527) is
Document Management Facility, U.S.
Department of Transportation, Docket
Operations, M–30, West Building
Ground Floor, Room W12–140, 1200
New Jersey Avenue SE., Washington,
DC 20590.
FOR FURTHER INFORMATION CONTACT:
We are adopting a new
airworthiness directive (AD) for certain
Cessna Aircraft Company Model 680
airplanes. This AD was prompted by a
false cross-feed command to the righthand fuel control card, due to the crossfeed inputs on the left- and right-hand
fuel control cards being connected
together and causing an imbalance of
fuel between the left and right wing
tanks. This AD requires adding diodes
to the fuel cross-feed wiring, and
revising the airplane flight manual to
include procedures to use when the left
or right generator is selected OFF. We
are issuing this AD to prevent lateral
imbalance of the airplane, resulting
from uncontrolled fuel cross-feed,
which can be corrected by deflecting the
aileron trim; deflecting the aileron trim
SUMMARY:
increases the pilot’s workload and could
exceed the airplane’s limitation in a
short period of time, resulting in
reduced controllability of the airplane.
Nhien Hoang, Aerospace Engineer,
Electrical Systems and Avionics Branch,
ACE–119W, FAA, Wichita Aircraft
Certification Office, 1801 Airport Road,
Room 100, Mid-Continent Airport,
Wichita, Kansas 67209; phone: (316)
946–4190; fax: (316) 946–4107; email:
nhien.hoang@faa.gov.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed
rulemaking (NPRM) to amend 14 CFR
part 39 to include an AD that would
apply to the specified products. That
NPRM was published in the Federal
Register on August 31, 2011 (76 FR
54141), and proposed to require adding
diodes to the fuel cross-feed wiring, and
revising the airplane flight manual to
include procedures to use when the left
or right generator is selected OFF.
PO 00000
Frm 00030
Fmt 4700
Sfmt 4700
Comments
We gave the public the opportunity to
participate in developing this AD. The
following presents the comments
received from Cessna Aircraft Company
(Cessna), the manufacturer, on the
NPRM (76 FR 54141, August 31, 2011),
and the FAA’s response to each
comment.
Requests To Correct References to
Airplane Flight Manual (AFM)
Revisions and Temporary Changes
(TCs) in Paragraph (h) of This AD
Cessna commented that the NPRM (76
FR 54141, August 31, 2011) has
incorrect references to certain AFM TCs,
does not refer to certain applicable AFM
TCs, and incorrectly addresses the
procedure change in the recently FAAapproved Revision 10, dated June 30,
2011, of the Cessna 680 Citation
Sovereign AFM. We infer that Cessna
requested that we correct references to
the AFM revisions and TCs in paragraph
(h) of the NPRM.
Cessna also commented that the text
for AFM revision 68FM–10, dated June
30, 2011, of the Cessna 680 Citation
Sovereign AFM, does not include the
instruction to pull the fuel pump circuit
breakers, which was part of the TC, and
is not necessary once the modification
specified in Cessna Service Bulletin
680–24–11, dated December 16, 2010, is
done.
Cessna further commented that the
wording of the NPRM (76 FR 54141,
August 31, 2011) is incorrect in its
reference to Cessna TC TC–R09–13,
dated October 15, 2010, to the Cessna
680 Citation Sovereign AFM, Revision
9, dated May 24, 2010, and that the TC
is applicable until Revision 10, dated
June 30, 2011, of the Cessna 680
Citation Sovereign AFM, is incorporated
into the AFM. Further, the commenter
stated that the remaining TCs for
Revision 9, dated May 24, 2010, of the
Cessna 680 Citation Sovereign AFM are
to be removed when Revision 10 is
incorporated, and there are 3 new TCs
for Cessna 680 Citation Sovereign AFM,
Revision 10, dated June 30, 2011, that
are the same as the previous TCs for
Cessna 680 Citation Sovereign AFM,
Revision 9, dated May 24, 2010.
We agree with Cessna’s requests for
the reasons given. We have changed
paragraph (h) of this AD to include the
updated AFM revisions and current
TCs. However, some operators still use
Cessna 680 Citation Sovereign AFM,
Revision 9, dated May 24, 2010, and
therefore the TCs referenced in Cessna
680 Citation Sovereign AFM, Revision
9, dated May 24, 2010, still apply for
some affected airplanes. Therefore,
E:\FR\FM\10APR1.SGM
10APR1
Agencies
[Federal Register Volume 77, Number 69 (Tuesday, April 10, 2012)]
[Rules and Regulations]
[Pages 21404-21420]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2012-8450]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2007-0109; Directorate Identifier 2007-NM-235-AD;
Amendment 39-16990; AD 2012-06-09]
RIN 2120-AA64
Airworthiness Directives; Lockheed Martin Corporation/Lockheed
Martin Aeronautics Company Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: We are adopting a new airworthiness directive (AD) for all
Lockheed Martin Corporation/Lockheed Martin Aeronautics Company Model
382, 382B, 382E, 382F, and 382G airplanes. This AD was prompted by a
report of incidents involving fatigue cracking and corrosion in
transport category airplanes that are approaching or have exceeded
their design service objective. This AD requires revising the
maintenance inspection program to include inspections that will give no
less than the required damage tolerance analysis for each principal
structural element (PSE), doing repetitive inspections to detect cracks
of all PSEs, and repairing cracked structure. We are issuing this AD to
maintain the continued structural integrity of the fleet.
DATES: This AD is effective May 15, 2012.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in the AD as of May 15, 2012.
ADDRESSES: For service information identified in this AD, contact
Lockheed Martin Corporation/Lockheed Martin Aeronautics Company,
Airworthiness Office, Dept. 6A0M, Zone 0252, Column P-58, 86 S. Cobb
Drive, Marietta, Georgia 30063; telephone 770-494-5444; fax 770-494-
5445; email ams.portal@lmco.com; Internet https://www.lockheedmartin.com/ams/tools/TechPubs.html. You may review copies
of the referenced service information at the FAA, Transport Airplane
Directorate, 1601 Lind Avenue SW., Renton, Washington. For information
on the availability of this material at the FAA, call 425-227-1221.
Examining the AD Docket
You may examine the AD docket on the Internet at https://www.regulations.gov; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this AD, the regulatory evaluation,
any comments received, and other information. The address for the
Docket Office (phone: 800-647-5527) is Document Management Facility,
U.S. Department of Transportation, Docket Operations, M-30, West
Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE.,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Carl Gray, Aerospace Engineer,
Airframe Branch, ACE-117A, FAA, Atlanta Aircraft Certification Office,
1701 Columbia Avenue, College Park, Georgia 30337; phone: 404-474-5554;
fax: 404-474-5606; email: carl.w.gray@faa.gov.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 to include an AD that would apply to the specified products.
That NPRM was published in the Federal Register on November 14, 2007
(72 FR 64005) (corrected December 3, 2007 (72 FR 67998)). That NPRM
proposed to require revising the maintenance inspection program to
include inspections that will give no less than the required damage
tolerance rating for each structural significant item (SSI), doing
repetitive inspections to detect cracks of all SSIs, and repairing
cracked structure.
Comments
We gave the public the opportunity to participate in developing
this AD. The following presents the comments received on the proposal
(72 FR 64005, November 14, 2007; corrected December
[[Page 21405]]
3, 2007 (72 FR 67998)) and the FAA's response to each comment.
Support for the Proposed AD (72 FR 64005, November 14, 2007; Corrected
December 3, 2007 (72 FR 67998))
Safair and Lockheed Martin Aeronautics Company (LM Aero) concurred
with the proposed requirement to implement the Lockheed Martin Model
382, 382B, 382E, 382F, and 382G Series Aircraft Service Manual
Publication (SMP), Supplemental Structural Inspection Document (SSID),
SMP 515-C-SSID, Change 1, dated September 10, 2010 (``the SSID'').
Lynden Air Cargo (Lynden) agreed that the SSID would provide an
acceptable way to comply with the maintenance program requirements of
the inspection procedures specified in section 121.370a of the Federal
Aviation Regulations (14 CFR 121.370a), which was superseded by section
121.1109 of the Federal Aviation Regulations (14 CFR 121.1109).
Request To Extend Comment Period
The SSID identified eight individual ADs that affect the principal
structural elements (PSEs) identified in Section 4.0 (Principle
Structural Elements) of the SSID. (The individual ADs are identified in
the SSID in Section 2.0, Table 2.1, pages 2-3.) Lynden requested
additional time to comment on the proposed AD (72 FR 64005, November
14, 2007; corrected December 3, 2007 (72 FR 67998)) to compare the
compliance intervals and standards with those in the proposed AD, the
individual ADs, and the continuous airworthiness maintenance program
(CAMP). Lynden was unable to determine how the SSID addresses the
existing ADs, and added that the proposed AD did not indicate that it
would supersede the existing rules.
We reopened the comment period to allow additional time for
operators to comment on the proposed AD (72 FR 64005, November 14,
2007; corrected December 3, 2007 (72 FR 67998)). We also provide the
following clarification of the relationship among the various programs.
The SSID can be used to show compliance for the baseline inspections
for section 121.1109(c)(1) of the Aging Airplane Safety Rule (section
121.1109(c)(1) of the Federal Aviation Regulations (14 CFR
121.1109(c)(1)). This AD adds other more broad and specific inspections
that supplement but do not conflict with other ADs. The SSID
inspections should identify safety issues related to the PSEs. When a
SSID inspection reveals a certain number of positive findings on a PSE,
that part--and only that part--of the PSE will be removed from the SSID
and addressed in an individual AD and associated service bulletin. The
remainder of the PSE will remain in the SSID and will be subject to the
SSID inspections only. If the problem area is not removed from the
SSID, the SSID requirements still apply, but at a lower priority until
the area is removed. We have not changed the final rule regarding this
issue.
Request To Consider Industry Participation in Lockheed Working Group
Sessions
The proposed AD (72 FR 64005, November 14, 2007; corrected December
3, 2007 (72 FR 67998)) stated that members of the airline industry
participated with Lockheed in working group sessions and developed the
Supplemental Structural Inspection Program (SSIP) for the affected
airplanes, but Lynden reported that it was not consulted by the type
certificate (TC) holder, and it was not aware of or invited to
participate in any working group on this issue. Further, Lynden stated
that it understood that the TC holder used military operational and
design data for the basis of the SSID. Lynden, as the lead carrier for
the Model L-382 Master Minimum Equipment List (MMEL) and the largest
part 121 operator of the affected airplanes, would have provided
valuable input on the civil operation and maintenance of the affected
airplanes. Lynden requested that we consult the service difficulty
report (SDR) database for the operator's submitted data regarding the
structural inspection findings of the operator's CAMP.
According to Lynden, the SDRs ensure that the airplane is in an
airworthy condition because fatigue cracks are found and reported
before any adverse effect on airworthiness. The existing inspections in
the CAMP reveal cracks based on existing inspection intervals, which,
in most cases, are identical to the inspection intervals in the CAMP
now being used by the operators. The SDRs also prove the accuracy of
the evaluation by the FAA and design approval holder (DAH) of
commercial usage (military usage for baseline structure is very similar
to commercial usage), based on objective criteria and information
submitted by the operators to the SDR database. Operators may request
approval of an alternative method of compliance (AMOC) based on the
existing CAMP.
The information in the SSID is based on military usage, which
defined the baseline inspection requirements. Operators may be allowed
to extend the inspection intervals by completing an operational usage
evaluation (OUE) as specified in Lockheed Service Bulletin 382-57-84,
and requesting approval of an AMOC from the FAA. Recent analysis of the
usage data has shown that typical commercial operations of the affected
airplanes are at higher payloads than military operations with
significantly less time in training. Analysis and in-service cracking
data have also shown that the crack growth rate severity of typical
commercial usage is very similar to the baseline military usage.
Therefore, the FAA's evaluation of commercial usage is based on
objective criteria and information submitted by the operators. We have
not changed the final rule regarding this issue.
Request To Withdraw the Proposed AD (72 FR 64005, November 14, 2007;
Corrected December 3, 2007 (72 FR 67998)): No Unsafe Condition
Lynden noted that the proposed AD (72 FR 64005, November 14, 2007;
corrected December 3, 2007 (72 FR 67998)) was prompted by incidents
involving fatigue cracking and corrosion in transport airplanes that
are approaching or have exceeded their design service objective. The
proposed AD was intended to maintain the continued structural integrity
of the entire fleet of Model 382, 382B, 382E, 382F, and 382G airplanes.
Lynden reported there have been no accidents involving fatigue cracking
and corrosion relating to this type design on its airplanes. Lynden
asserted that the program required by section 121.370a of the Federal
Aviation Regulations (14 CFR 121.370a) ensures that such accidents will
not happen. Lynden therefore questioned the conclusion that an unsafe
condition even exists. Lynden alleged that we have not provided
objective evidence of the unsafe condition in the affected airplanes,
but have general concerns regarding aging airplanes. Lynden added that
continued airworthiness of an airplane is ensured by the development of
extensive inspection and maintenance programs. In Lynden's case, those
maintenance requirements are detailed in an extensive CAMP, which has
been proven to ensure the airworthiness of its fleet for over 97,000
flight hours.
We infer that Lynden was requesting that we withdraw the proposed
AD (72 FR 64005, November 14, 2007; corrected December 3, 2007 (72 FR
67998)), because no unsafe condition has been identified. We disagree.
The DAH performed several full-scale fatigue tests on the Model L-382,
and has developed a large data bank of service history
[[Page 21406]]
(including SDRs) to identify problem areas and PSEs that provide
objective evidence that an unsafe condition exists. The damage
tolerance analysis (DTA) assessments established inspection intervals
after many of the PSEs were identified. Initially the fatigue test and
service history data were used only to identify the problem areas
(i.e., PSEs) that were to receive DTA evaluation, and to validate the
DTA data. Every PSE received a DTA assessment. As part of the
assessment of each PSE, the DAH found that in some instances the DTA
did not correlate well with the fatigue test and service life data. In
these instances, the fatigue test and service life data were used to
establish the inspection intervals that are specified in the SSID.
Lynden has developed an FAA-approved, operator-specific CAMP for
its fleet in accordance with section 121.1109 of the Federal Aviation
Regulations (14 CFR 121.1109) based upon the latest guidance and
documents from the DAH. The latest guidance and documents from the DAH
were provided in the Lockheed Martin Model L382, SMP 515-C-MASTER
Report, dated November 2010. This document should already be
incorporated into the operator's CAMP. Therefore, if the operator has
been performing its CAMP as required, adequate information is available
to perform the required inspections. The operator should already be in
compliance with the SSID. If the operator has made changes to the CAMP
to meet its maintenance schedules that were previously approved by the
FAA, the subject operator may request approval of an AMOC to the SSID
based on the existing CAMP, in accordance with the provisions of
paragraph (q) in this final rule. If the AMOC is approved by the FAA,
the operator will not need to change the CAMP except for minor changes
provided in the SSID, and would already be in compliance with this AD
except for the minor changes.
As discussed previously, the SSID addresses an identified safety
issue on the affected airplanes and therefore must be mandated by an
AD. The inspection requirements in the SSID are required for the
continued safe operation of the aircraft. We have not changed the final
rule regarding this issue.
Request To Withdraw the Proposed AD (72 FR 64005, November 14, 2007;
Corrected December 3, 2007 (72 FR 67998)): Redundant With Existing
Programs
Lynden asserted that it is already required to comply with the
intent and scope of the proposed AD (72 FR 64005, November 14, 2007;
corrected December 3, 2007 (72 FR 67998)) through accomplishment of the
CAMP, which ensures the continued airworthiness of its fleet through
constant analysis and surveillance. The CAMP and the improvements
required through the CAMP procedures ensure that fatigue cracks will be
detected before becoming critical. The CAMP will be used as the basis
for compliance with section 121.370a of the Federal Aviation
Regulations (14 CFR 121.370a) (which was superseded by section
121.1109(c)(1) of the Federal Aviation Regulations (14 CFR
121.1109(c)(1)). Lynden stated that the proposed requirements of the
SSID are comparable to the requirements already imposed under section
121.370a of the Federal Aviation Regulations (14 CFR 121.370a), and the
proposed grace period will provide nearly the same timeline. Lynden
noted that the proposed AD stated that fatigue cracking may increase as
a result of transport airplanes reaching or exceeding their design
service objective (DSO), and as a result of their increased utilization
and longer operation. Lynden asserted that the proposed AD would be
redundant with the requirements for the SSIP, which are contained in
section 121.370a of the Federal Aviation Regulations (14 CFR 121.370a).
Section 121.370a of the Federal Aviation Regulations (14 CFR 121.370a)
already requires incorporation of FAA-approved damage-tolerance-based
inspections into the maintenance program for aircraft structure
susceptible to fatigue cracking for the airplane to continue operating
after December 20, 2010.
Lynden was concerned that the proposed AD (72 FR 64005, November
14, 2007; corrected December 3, 2007 (72 FR 67998)) will not establish
compliance with section 121.370a of the Federal Aviation Regulations
(14 CFR 121.370a) and will cause confusion and/or duplicative
recordkeeping requirements regarding whether a particular inspection is
acceptable for compliance. If the AD does establish compliance with
section 121.370a of the Federal Aviation Regulations (14 CFR 121.380a),
then it is unnecessary and redundant, since section 121.370a of the
Federal Aviation Regulations (14 CFR 121.370a) will ensure the
aircraft's structural integrity. On the other hand, if the AD does not
establish complete compliance, section 121.370a of the Federal Aviation
Regulations (14 CFR 121.370a) needs to be reviewed to ensure that it
establishes the level of safety originally anticipated by the FAA. In
either case, both requirements should not be needed to establish
continuous structural integrity of the affected airplanes.
We infer that Lynden was requesting that we withdraw the proposed
AD (72 FR 64005, November 14, 2007; corrected December 3, 2007 (72 FR
67998)) as unnecessary because it is redundant with the CAMP or the
requirements of section 121.1109(c)(1) of the Federal Aviation
Regulations (14 CFR 121.1109(c)(1)). Some inspections were not included
in the SMP-515-C inspection program, and some operators do not have the
latest revision to this program, including the changes made by the SSID
and required by this AD. So an AD is necessary to mandate the
implementation of the SSID. Further, an AD would be necessary to ensure
continued operational safety if a related operational rule is changed
in the future. Except for some minor changes made by the DAH and
approved by the FAA, any operator with a CAMP already meets the
requirements of the SSID and this AD; no additional work would be
required, and no alternative method of compliance would be necessary to
demonstrate compliance. However, the SSID can also be used as a means
to show compliance for the baseline inspections for the section
121.1109(c)(1) of the Federal Aviation Regulations (14 CFR
121.1109(c)(1)) (which superseded section 121.370a of the Federal
Aviation Regulations (14 CFR121.370a). That rule requires operators to
incorporate FAA-approved damage-tolerance-based inspections and
procedures into the maintenance program for airplane structure
susceptible to fatigue cracking that could contribute to a catastrophic
failure on airplanes meeting the following criteria:
Transport category airplanes
Airplanes type certificated after January 1, 1958
Turbine power airplanes
Airplanes having a maximum type-certificated passenger
seating capacity of 30 or more, or a maximum payload capacity of 7,500
pounds or more
Those airplanes must have FAA-approved damage-tolerance-based
inspections and procedures incorporated into the maintenance program
for airplane structure susceptible to fatigue cracking that could
contribute to a catastrophic failure. The SSID meets this requirement
for the affected airplanes. Therefore, no change to the final rule is
necessary regarding this issue.
[[Page 21407]]
Requests To Revise Repair Approval
Safair, Lynden, and LM Aero requested that we change paragraph (n)
of the proposed AD (72 FR 64005, November 14, 2007; corrected December
3, 2007 (72 FR 67998)), which would have required repair ``using a
method approved by the Manager, Atlanta Aircraft Certification Office
(ACO), FAA.''
Safair requested that we instead require repair ``in accordance
with an FAA-approved method'' to alleviate unnecessary burdens on both
the Atlanta ACO and the operators.
Lynden noted that the preamble to the proposed AD (72 FR 64005,
November 14, 2007; corrected December 3, 2007 (72 FR 67998)) explained
that the AD would allow the use of FAA-approved methods for the repair,
but the proposed regulatory language would actually require each repair
to be specifically approved by the ACO. Lynden requested that the
preamble and regulatory language agree. Lynden believed that requiring
approval for each repair is an unworkable and unacceptable regulatory
burden for operators and the FAA. Lynden added that a typical Boeing
SSID AD does not contain such an onerous paragraph, but allows cracked
structure to be repaired in accordance with an FAA-approved method.
Lynden added that the FAA's Transport Airplane Directorate has
specifically promised to use the following language: ``Cracked
structure must be repaired prior to further flight in accordance with
an FAA-approved method.'' If the suggested language is used, operators
can perform repairs in accordance with previously acceptable methods,
techniques, and practices that are based on approved data--whenever
they find cracked structure, not just when performing inspections
required by the AD. Lynden asserted that it is extremely important for
the FAA to understand that an operator with an effective CAMP is
constantly inspecting for structural integrity, not just when an AD
requires an inspection. To ensure proper alignment with their
responsibilities to ensure the continuous airworthiness of the affected
airplanes, operators must not face conflicting, overlapping, or
confusing compliance requirements.
LM Aero interpreted paragraph (n) in the proposed AD (72 FR 64005,
November 14, 2007; corrected December 3, 2007 (72 FR 67998)) as a
requirement to obtain an approval letter from the Atlanta ACO for every
repair carried out on PSEs with cracks detected by the SSID
inspections. LM Aero added that, in many cases, cracking detected by
the SMP-515-C inspection procedures in the SSID can be repaired with
existing FAA-approved repair procedures. Including the additional
requirement to obtain specific approval letters for each repair is
likely to place significant burden on both operators and the FAA. LM
Aero requested that we revise paragraph (n) of the proposed AD to add
the following provision:
Existing FAA approved repair procedures that are applicable to
repair the damage detected, such as FAA approved Lockheed Model 382
Series Service Bulletins (when so stated in the Service Bulletin)
and the Lockheed Service Manual Publication SMP 583 Structural
Repair Manual [SRM], do not require further approval.
Lynden concurred with LM Aero's comment.
We agree with the commenters' rationale. Accordingly, we have
revised the final rule to add new Note 1 to paragraph (o) of this AD,
which explains the source of guidance for repairing damage. We also
added new Note 2 to paragraph (o) of this AD to explain that operators
may contact the Manager, Atlanta ACO, for information regarding the use
of published service data approved by the FAA for these repairs, as
required by paragraph (n) of this AD.
Request To Revise Terminology: ``PSE'' vs. ``SSI''
LM Aero and Lynden requested that we revise the proposed AD (72 FR
64005, November 14, 2007; corrected December 3, 2007 (72 FR 67998)) to
be consistent with the SSID, which uses the term ``principle structural
element (PSE)'' instead of ``structural significant item (SSI).''
We agree to standardize the terminology. The original term was
``Structural Significant Item (SSI).'' Although the two terms are
currently used interchangeably, we agree to use the latest terminology
in this AD. We have revised the final rule to replace ``SSI'' with
``PSE.''
Request To Revise Terminology: ``DTA Values'' vs. ``Inspection
Intervals''
Lynden stated that neither the FAA nor the operators can ensure
compliance with the AD without a clear understanding of how the DTA was
conducted and without the required DTA values. If we were to accept LM
Aero's inspection intervals as ``DTA values,'' Lynden requested that we
revise the proposed AD (72 FR 64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)) to correspond with the SSID. Lynden
noted, for example, that paragraph (g) of the proposed AD states, in
part, ``The required DTA value for each PSE is listed in the SSID.''
Lynden asserted that there are no DTA values or ratings listed in the
subject SSID.
We partially agree. We agree to accept the DAH's inspection
intervals (presented in the SSID as ``DTA values''), and we have
revised the final rule to correspond to the SSID by changing ``DTA
values'' to ``inspection intervals'' throughout this final rule. We
disagree that compliance with the AD cannot be ensured without clear
understanding of how the DTA was conducted and without DTA values. The
operator is required to set up a tracking system for each inspection
and maintain that system at all times. The operator and the FAA can
track the status of the inspections using inspection numbers assigned
to each inspection requirement by the operator or they can track the
inspections by the procedure/card number defined by the SSID document
or any other procedure approved by the FAA. The DAH has given an
adequate description of its DTA methodology in Section 5.0 (Damage
Tolerance Analysis Methodology) of the SSID. This methodology should
provide the operators an understanding of how the DTA was conducted. In
addition, the FAA is familiar with the DAH's DTA procedures and has a
good understanding of how the DTA was conducted. The FAA has reviewed
and approved the DTA analysis and inspection intervals as approved in
the SSID. This information cannot be released to the operators because
it is the DAH's proprietary data. In addition, we have determined that
operators do not need this information to do the SSID inspections.
Request To Revise Applicability: Exclude Airplanes Subject to Section
121.1109 of the Federal Aviation Regulations (14 CFR 121.1109)
LM Aero and Lynden requested that we revise the applicability of
the proposed AD (72 FR 64005, November 14, 2007; corrected December 3,
2007 (72 FR 67998)) to include only those airplanes on which the SMP-
515-C inspection program has not been incorporated and the applicable
service bulletins identified in the SSID have not been accomplished.
Lynden added that, according to Section 2.0 (Introduction) of the SSID,
some operators have not updated the SMP-515-C inspection program in
many years, and some commercially certified aircraft in other countries
may not have an SMP-515-C inspection program. Lynden noted that the TC
holder issued the SSID only for those operators without a CAMP or an
updated one, and the AD should
[[Page 21408]]
therefore apply only to airplanes that are not subject to section
121.370a of the Federal Aviation Regulations (14 CFR 121.370a).
We disagree to change the applicability. The SSID addresses a
safety issue on all Model 382, 382B, 382E, 382F, and 382G airplanes as
the specified unsafe condition is likely to exist on all of these
products. The inspections in the SSID are necessary for the continued
safe operation of all applicable aircraft, and must be mandated by an
AD. If the operator has been performing the CAMP as required, the
operator is in compliance with the SSID, except for the minor changes.
We have not changed the final rule regarding this issue.
Request To Revise Applicability: Remove Airplanes With CAMPs
Lynden alleged that the SDR database is directly related to the
specific inspections contemplated by the SSID and the proposed AD (72
FR 64005, November 14, 2007; corrected December 3, 2007 (72 FR 67998)),
and that the required reports are evidence that the FAA-approved part
121 CAMP is keeping the aircraft in an airworthy condition; i.e.,
defects are found and repaired before there is any adverse impact on
airworthiness.
We infer that Lynden was requesting that we revise the
applicability to remove airplanes with CAMPs. We disagree. The purpose
of the SDRs is to help the FAA identify and address problem areas in
the fleet before a catastrophic failure occurs. The SDRs are used to
justify the inspection intervals in the SSID. The SDRs help maintain
affected airplanes in an airworthy condition because the reports advise
of fatigue cracks found before any adverse effect on airworthiness is
encountered. The existing inspections in the CAMP reveal cracks based
on existing inspection intervals. The inspection intervals in the SSID
are in most cases identical to the inspection intervals in the CAMPs
now being used by operators. The SDRs also verify the accuracy of the
FAA's and DAH's evaluations of commercial usage and are based on
objective criteria and information submitted by the operators to the
SDR database. Not all affected operators use a CAMP or have equal
maintenance programs. Consequently, and based on the SDRs of Lynden and
other operators, we have determined that the PSEs on the affected
airplanes are a potential safety issue that needs to be addressed.
We have chosen to address this issue with an AD that will mandate
the inspections provided in the SSID, through an FAA-approved SSIP. We
intend to reduce the workload for the DAH, operators, and the FAA, and
still accomplish the intent of the AD. The SSID meets the requirements
for all Model 382, 382B, 382E, 382F, and 382G airplanes. Except for
some minor changes made by the DAH and approved by the FAA, any
operator with a CAMP is already in compliance with the SSID. If the
inspections per the CAMP have been accomplished, except for the minor
changes that may be incorporated into the program and accomplished as
required, no additional work is required by the operator. If the
operator has changed the CAMP to meet maintenance schedules previously
approved by the FAA, the operator may request approval of an AMOC to
the AD based on the existing CAMP. If an AMOC request is approved by
the Atlanta ACO, the operator would not have to change the CAMP, except
for minor changes, and would already be in compliance with this AD.
In summary, airplanes with CAMPs are in compliance because either
(1) the initial inspection has been done in accordance with the CAMP or
(2) the inspection is not yet due, in which case the inspection would
be done in accordance with the SSID. But airplanes with CAMPs are still
affected by the AD because the repetitive inspection intervals may not
agree between the SSID and the CAMP. We have not changed the final rule
regarding this issue.
Request To Clarify Applicability: Airplanes Identified in SSID AD vs.
SSID
Lynden requested that Section 3.0 (Affected Aircraft) be removed
from the SSID. Lynden asserted that an AD identifies the affected
airplanes, and conflicting information in the SSID does not aid
clarity.
We disagree with the request. Paragraph (c) in this AD identifies
the affected airplanes, and the service documents identify the
respective individual affected serial numbers. Where there are
differences, the AD prevails. We have not changed the final rule
regarding this issue.
Request To Clarify Applicability: U.S.- vs. Non-U.S.-Registered
Airplanes
While the proposed AD (72 FR 64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)) reported there are ``91 airplanes of
the affected design in the worldwide fleet,'' Lynden stated that the
proposed AD would affect U.S.-registered airplanes only.
We agree to provide clarification. Lynden is correct that the AD
affects U.S.-registered airplanes only. The quoted statement is from
the Cost of Compliance section of the proposed AD (72 FR 64005,
November 14, 2007; corrected December 3, 2007 (72 FR 67998)). In that
section, we report the number of affected airplanes operated worldwide,
but provide the cost estimates for only U.S.-registered airplanes. All
airplanes are identified in the AD; airplanes that are later added to
the U.S. registry will also be affected by this AD. We have not changed
the final rule regarding this issue.
Requests To Revise Compliance Time: Revise the Initial Compliance Time
LM Aero stated that the compliance times for the initial
inspections specified in paragraph (h) of the proposed AD (72 FR 64005,
November 14, 2007; corrected December 3, 2007 (72 FR 67998)) provide
operators with considerable time to implement inspection requirements
that should already be in their inspection programs. LM Aero agreed
that a grace period to initiate the inspections (36 months as specified
in the proposed AD) might be necessary, but recommends against
exceeding the ``initial'' interval plus one ``recurring'' interval by
more than 12 months. LM Aero added that the compliance times, including
a grace period exceeding twice the ``initial'' interval on wing PSEs,
would exceed the crack growth ``Safety Limit'' defined in Section 5.0
(Damage Tolerance Analysis Methodology) of the SSID, and would
contravene the intent of section 25.571 of the Federal Aviation
Regulations (14 CFR 25.571) and FAA Advisory Circular (AC) 91-56B,
``Continuing Structural Integrity Program for Airplanes,'' dated March
7, 2008 (https://rgl.faa.gov/Regulatory--and--Guidance--Library/
rgAdvisoryCircular.nsf/0/c41f92c5f55751a58625740800686473/$FILE/
AC%2091-56B.pdf). LM Aero recommended the initial compliance times in
the following table.
[[Page 21409]]
Recommended Compliance Time
------------------------------------------------------------------------
Commenter's recommended compliance
Airplane status time
------------------------------------------------------------------------
Has not exceeded the initial \1\ Before the initial threshold plus 10
threshold. percent of the specified interval.
Has exceeded the initial threshold Before reaching the initial plus one
recurring inspection interval, or
within 36 months after the
effective date of the AD, whichever
occurs first.
Has exceeded the initial threshold Within 12 months after the effective
plus one recurring inspection date of the AD, or before reaching
interval. twice the initial threshold,
whichever comes first.
Has exceeded twice the initial Before the next flight.
threshold.
------------------------------------------------------------------------
\1\ The ``initial'' threshold is specified in Section 6.3 of the SSID.
Lynden concurred with this comment.
We disagree with the requests to revise the compliance time. Most
SSIDs provide operators 12 months to incorporate the inspections into
the maintenance program. Then the compliance time starts for those
inspections that have exceeded the threshold; otherwise the first
inspection is due at the threshold. We have not changed the final rule
regarding this issue.
Request To Revise Compliance Time: Extend Repetitive Interval for
Sloping Longerons
LM Aero questioned the repetitive inspection intervals specified in
paragraph (k) of the proposed AD (72 FR 64005, November 14, 2007;
corrected December 3, 2007 (72 FR 67998)) for the ``Special Condition''
of the sloping longeron at the fuselage station (FS) 1041 fitting (per
Special Inspections card (SP) 113). LM Aero stated that the proposed
12-month interval would be too frequent and would add a significant
burden on the operator to continually remove the FS 1041 fitting to
perform the inspection. Furthermore, frequent repeated removal would
likely result in excessive over-sizing of the holes, which would
require replacement of the sloping longeron (FS 737 to 1041). The
intent of this inspection is to provide an opportunity to inspect the
longeron for stress corrosion cracking that is hidden under the FS 1041
fitting. Although stress corrosion cracks that have not propagated
beyond the FS 1041 fitting do not affect the structural integrity of
the longeron, they will eventually propagate out from under the fitting
for which the SSID recommends replacement. The need to replace the FS
1041 fitting depends on crack findings during the task associated with
SP-109--which will also detect relatively long stress corrosion cracks
in the sloping longeron by the x-ray primary procedure No. 2. Lynden
concurred with this comment.
For the reasons provided by LM Aero, we agree to revise the
repetitive intervals, specified in paragraph (l) in this final rule,
from 12 months to an interval that corresponds to the ``Special
Condition'' inspection interval currently in the SSID, which requires
the inspection when the FS 1041 fitting is replaced. Paragraph (l) in
this final rule agrees with the SSID revision for the inspection
requirements for PSE 53-50-13.
Request To Remove Repetitive Inspection Requirement for ``Special
Conditions''
LM Aero asserted that the intent of the SSID ``Special Condition''
inspections is to provide an opportunity to perform an enhanced
inspection of the applicable PSE during another unscheduled maintenance
action--typically, the removal of a component or structural part. LM
Aero recommended against mandatory scheduled intervals for these
inspections, because of the potential for associated damage from
repetitive part removal and replacement. LM Aero agreed that the
inspections should be done in accordance with paragraph (j) of the
proposed AD (72 FR 64005, November 14, 2007; corrected December 3, 2007
(72 FR 67998)), if none of the ``Special Condition'' inspections are
part of an operator's maintenance program. Lynden concurred with this
comment.
We agree that the subject inspections should be done only when the
part is removed for scheduled maintenance--not at regular intervals.
The inspection area is a PSE but not a problem area. The inspection
requires removing parts, and continually removing the part for
inspection will result in excessive damage to the airplane structure
compromising the use and value of the inspection. The current schedule
is adequate to maintain safety. Because more damage will be done by
removing the parts to do the inspection, we have changed this final
rule to refer to the exceptions noted in paragraph (j) of this AD to
agree with the provisions of the SSID.
Request To Revise Compliance Time: Extend Repetitive Interval for Aft
Engine Mount
LM Aero also questioned the repetitive inspection interval
specified in paragraph (m) of the proposed AD (72 FR 64005, November
14, 2007; corrected December 3, 2007 (72 FR 67998)) for the ``Special
Condition'' inspection of the aft engine mount beam (SP-190). LM Aero
stated that the proposed 24-month interval would result in a
significant burden on the operator to remove the aft engine mount to do
the inspection. This inspection is intended to provide an enhanced
procedure for detecting cracking of the aft mount beam normally hidden
by the lord mount. The aft lord mount does not have a scheduled removal
time, and replacement is based on the condition found (cracks in the
rubber mounts). The inspections associated with SP-189 performed at 24-
month intervals will detect cracking in the aft mount beam that extends
beyond the lord mount. Lynden concurred with this comment.
We agree, for the reasons provided by the LM Aero. The proposed
compliance time could also result in excessive hole over-sizing,
requiring replacement of the steel beam. We have revised paragraph (n)
of this final rule to require the repetitive inspection interval as
specified in the SSID when the aft lord mount is replaced. Paragraph
(n) in this final rule agrees with the revision in the SSID for the
inspection requirements for PSE 71-10-03.
Request To Revise Compliance Time: Allow Changes to Intervals Based on
Findings and Design Changes
Lynden stated that Section 5.0 (Damage Tolerance Analysis
Methodology) of the SSID presents two steps: (1) Incorporating the
methodology for assessing/analyzing each PSE listed in Section 4.0
(Principle Structural Elements) that validates the assigned DTA value;
and (2) implementing inspection intervals established for each PSE
based on the DTA and the value assigned. During the actual
accomplishment of the PSE inspections, findings are evaluated to
determine
[[Page 21410]]
whether the results are within the anticipated safety limits, i.e.,
within assigned values. When implemented, this requirement would
provide a methodology to allow adjustments to the inspection intervals
based on findings, changes in design, and implemented repairs and
alterations.
We infer that Lynden was requesting that we revise the proposed AD
(72 FR 64005, November 14, 2007; corrected December 3, 2007 (72 FR
67998)) to allow for adjustments to the inspection intervals based on
the suggested criteria. We disagree. Section 5.0 (Damage Tolerance
Analysis Methodology) of the SSID clearly describes the DTA and
methodology, and Section 6.0 (Structural Inspection Requirements) of
the SSID clearly specifies the required inspection intervals for each
PSE. As previously stated we have evaluated the document and supporting
data, and have established that the methodology presented in the SSID
will ensure that the identified unsafe condition will be corrected. All
the information that the operator needs to incorporate into the
maintenance inspection program is the inspection procedures and the
inspection intervals, in Section 6.0 (Structural Inspection
Requirements) of the SSID. The discrepancy reporting requirements
specified in Section 7.0 (Discrepancy Reporting) of the SSID must also
be included. The DTA Methodology in Section 5.0 (Damage Tolerance
Analysis Methodology) of the SSID provides the basic information needed
to develop the inspection intervals provided in Section 6.0 (Structural
Inspection Requirements) of the SSID. The inspection intervals are
already provided, so operators do not need the detailed analysis. By
incorporating inspection intervals provided in Section 6.0 (Structural
Inspection Requirements) of the SSID, the operator is already in
compliance with Section 5.0 (Damage Tolerance Analysis Methodology)
because the intervals were based on Section 5.0 (Damage Tolerance
Analysis Methodology). This AD does not allow adjustments to the
inspection intervals without FAA approval. Operators may request AMOCs
for this purpose in accordance with procedures specified in paragraph
(q) of this AD.
Request To Revise Compliance Time: Require SSID Incorporation by
Certain Date
Lynden requested that we revise the proposed compliance time to a
specific date, such as December 2010--for the pending DTA requirements
in section 121.370a of the Federal Aviation Regulations (14 CFR
121.370a).
We partially agree. December 20, 2010, is the date by which
operators must incorporate an inspection program into their maintenance
program to address the baseline structure inspections required by the
Aging Aircraft Safety Rule (14 CFR 121.1109, ``Supplemental
Inspections''). Operators may either use the SSID or incorporate their
own FAA-approved inspection program for baseline structure. Lockheed
has agreed, once the AD is issued, to provide operators that have
incorporated certain inspections into their maintenance program with a
revision of Lockheed Service Manual SMP-515-C that includes the SSID
requirements. Therefore, most if not all operators have complied with
this AD by that date, with no additional work required of operators. We
have not changed the final rule regarding this issue.
Request To Revise Compliance Time: Match CAMP's Inspection Intervals
Lynden questioned whether operators will be able to comply with the
proposed requirements in the proper timeframe, adding that several
proposed inspection intervals would be problematic. Lynden emphasized
that the CAMP's intervals have ensured the structural integrity of its
fleet for 97,000 flight hours of civil operation in the most difficult
civil operating conditions envisioned by the type design. Lynden
observed that the proposed inspection intervals are slightly shorter
than those established by Lynden's CAMP, and suggests that changing
these intervals could introduce the potential for maintenance error,
with possible harmful results. Lynden stated that the proposed AD must
correspond with its CAMP to ensure compliance and structural integrity
without unnecessary duplication and cost.
We infer that Lynden was requesting that we revise the proposed
inspection intervals to match those in its CAMP. We disagree. In
developing an appropriate compliance time for this AD, we considered
the practical aspect of accomplishing the inspections within intervals
of time that correspond to typical scheduled maintenance for affected
operators. But since the various operators have different maintenance
schedules, we could not provide optimal schedules for each operator in
the AD. As previously explained, operators who perform the CAMP as
required should already be in compliance with the SSID, except for the
differences noted. Operators with FAA-approved revisions to their CAMP
to meet maintenance schedules may request an AMOC to the AD, in
accordance with the provisions of paragraph (q) of this AD, based on
the existing CAMP to adjust the maintenance schedule, provided no
interval exceeds the DTA-established inspection intervals mandated by
the AD and presented in the SSID. We have not changed the final rule
regarding this issue.
Request To Revise Compliance Time: Extend Time To Incorporate SSID
Lynden was concerned that the compliance times in the SSID and the
AD do not contain the exact same language. Determining exact compliance
is essential to an operator's efficient and effective management of
ADs. Lynden requested additional time to ensure that its current CAMP
establishes compliance with the AD, which will in turn comply with
section 121.1109 of the Federal Aviation Regulations (14 CFR 121.1109).
Lynden has already worked with its Principal Aviation Safety Inspector
(PASI) to ensure that its program can comply with the requirements of
section 121.1109 of the Federal Aviation Regulations (14 CFR 121.1109)
and the December 2010 deadline. Lynden has followed FAA Advisory
Circular (AC) 120-93, ``Damage Tolerance Inspections for Repairs and
Alterations,'' dated November 20, 2007 (https://rgl.faa.gov/Regulatory--
and--Guidance--Library/rgAdvisoryCircular.nsf/0/
f73fd2a31b353a71862573b000521928/$FILE/AC%20120-93.pdf), regarding the
actual accomplishment and implementation of the section 121.370a of the
Federal Aviation Regulations (14 CFR 121.370a) program. The operator's
PASI has agreed to the carrier's phased approach and will ensure the
following:
1. The maintenance program for the airplane includes FAA-approved
damage-tolerance-based inspections and procedures for airplane
structure susceptible to fatigue cracking that could contribute to a
catastrophic failure. These inspections and procedures account for the
effects of adverse repairs, alterations, and modifications on fatigue
cracking of airplane structure.
2. The Atlanta ACO has approved the damage-tolerance-based
inspections and procedures, including any revisions. Lynden has already
included the SSID's damage-tolerance-based inspections and procedures
in its CAMP.
We agree with the request to revise the compliance time in this AD.
As stated previously, we have changed the compliance time of paragraph
(g) of this final rule to 12 months after the effective date of the AD
for operators to incorporate the requirements of the
[[Page 21411]]
SSID into their maintenance program. Lynden has a CAMP, and the latest
guidance and documents from the DAH should already be incorporated into
the operator's CAMP. So operators performing their CAMP as required
already have the necessary information to perform these inspections.
The operator should already be in compliance with the SSID so it should
not be necessary to revise the compliance time. If the operator has
made changes to the CAMP to meet its maintenance schedules that were
previously approved by the FAA, the subject operator may request an
AMOC based on the existing CAMP; if the AMOC is approved by the FAA,
the operator will not have to change the CAMP, and they would already
be in compliance with this AD, except for the minor changes.
Request To Clarify Compliance Times (DTA Initial Values)
Lynden questioned how operators will know how to comply with
paragraph (g) of the proposed AD (72 FR 64005, November 14, 2007;
corrected December 3, 2007 (72 FR 67998)), since the SSID provides a
methodology for accomplishing the DTA but does not assign the initial
values (compliance times).
We disagree that the SSID does not assign the initial values. The
initial and repetitive inspections are provided in Section 6.0
(Structural Inspection Requirements) of the SSID, along with a
reference to the inspection procedure for each PSE. Paragraph (g) of
this AD requires operators to incorporate the information in the SSID
(inspection intervals and procedures) into their maintenance inspection
programs within 12 months. Paragraph (i) of this AD specifies the
compliance time for accomplishing the initial inspections. We have not
changed the final rule regarding this issue.
Request To Revise Cost Estimate: Cost for SSID Incorporation Is for the
Fleet, Not per Airplane
LM Aero noted that the estimated cost of implementing the AD
applies to operators that do not currently follow the Model 382 SMP-
515-C inspection program. To LM Aero's knowledge, all U.S. operators
currently use this program (although it is not yet mandated by the
FAA), and the latest revision includes the intent of the SSID. Revising
the maintenance program therefore should be considered a one-time
effort of 600 hours for the entire fleet (not per airplane). Lynden
concurred with this comment.
We agree. The proposed AD (72 FR 64005, November 14, 2007;
corrected December 3, 2007 (72 FR 67998)) inadvertently stated that
revising the maintenance program would take 600 work hours per
airplane. We have revised the Costs of Compliance section of this final
rule accordingly.
Request To Revise Cost Estimate: Include Work Hours for Recordkeeping
Lynden stated that the estimated costs specified in the proposed AD
(72 FR 64005, November 14, 2007; corrected December 3, 2007 (72 FR
67998)) do not include the additional recordkeeping requirements
necessary to comply with the AD. Lynden owns and operates six of the
affected airplanes, all under part 121 and all under a program
developed to comply with section 121.370a of the Federal Aviation
Regulations (14 CFR 121.370a). Lynden noted that operators must report
structural issues under the SDR rules as well as reporting findings to
the TC holder in accordance with the AD. This duplicative action must
take place at the time of the inspections and repairs so that the
airplane can be approved to return to service and accomplishment with
the AD requirements can be recorded.
We infer that Lynden was requesting that we revise the cost
estimate in the proposed AD (72 FR 64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)) to include additional time for
recordkeeping. We disagree. Based on the best data available, the
manufacturer provided the number of work hours necessary to do the
basic required actions. This number represents the time necessary to
perform only the actions actually required by this AD. We recognize
that, in doing the actions required by an AD, operators might incur
incidental costs in addition to the direct costs. The cost analysis in
AD rulemaking actions, however, typically does not include incidental
costs such as the time required for recordkeeping or other
administrative actions. Those incidental costs, which might vary
significantly among operators, are almost impossible to calculate.
Further, the SSID requirements are already part of the maintenance
program, so if the inspections have been done as specified in the SSID,
no additional work is required. Most of the information required by the
SSID will be identical to the SDRs except for some minor changes. To
simplify the reporting requirements, operators may use one report for
both the SSID inspections and the SDRs. For these reasons we find that
there will be very little additional cost for recordkeeping once the
maintenance program is revised to incorporate the SSID requirements. We
have not changed the final rule regarding this issue.
Request To Revise Cost Estimate: Account for Duplicate Inspections
The Cost of Compliance section in the proposed AD (72 FR 64005,
November 14, 2007; corrected December 3, 2007 (72 FR 67998)) explained
the following:
The number of inspection work hours * * * is presented as if the
accomplishment of the actions in this proposed AD [(72 FR 64005,
November 14, 2007; corrected December 3, 2007 (72 FR 67998))] are to
be conducted as ``stand alone'' actions. However, in actual
practice, these actions for the most part will be done
coincidentally or in combination with normally scheduled airplane
inspections and other maintenance program tasks. Therefore, the
actual number of necessary additional inspection work hours will be
minimal in many instances. * * *
Lynden alleged that this is not true for its current program, and
that if the AD is issued as proposed, Lynden would be required to
duplicate inspections to comply with its program and the AD.
We infer that Lynden was requesting that we revise the cost
estimates in this AD. We disagree. Each operator's inspection schedule
will be different, and we cannot account for the individual costs
incurred by each operator. We have not changed the final rule regarding
this issue.
Request To Revise Cost Estimate: Account for Discrepancies Between AD
and SSID
Lynden contended that the cost estimates specified in the proposed
AD (72 FR 64005, November 14, 2007; corrected December 3, 2007 (72 FR
67998)) would be more accurate if we reconcile the differences between
the AD and the SSID. Lynden asserted that the estimated costs are based
on the assumption that the proposed inspection intervals were in line
with the inspection intervals already used by air carriers. Lynden
stated that these intervals do not align and would add scheduling
complexities and associated costs for the operators. Lynden requested
that we revise the proposed AD based on Lynden's estimated costs, since
Lynden operates the most affected airplanes.
We disagree with the request to revise the cost estimate. Where
safety considerations allow, we try to set compliance times that
generally coincide with operators' maintenance schedules. But since
schedules vary substantially, we cannot accommodate each operator's
optimal scheduling in
[[Page 21412]]
each AD. Therefore, we do not consider it appropriate to attribute to
the AD the costs associated with the type of special scheduling that
might otherwise be required. Each AD does allow individual operators to
request approval to adjust the compliance time via an alternative
method of compliance, based on data showing that the adjustment will
not adversely affect safety. In any event, any compliance time
adjustments would have little effect on costs since most of the
inspections already align with each operator's maintenance program. We
have not changed the AD regarding this issue.
Request To Address Imprecision in SSID
Lynden objected to the proposed AD (72 FR 64005, November 14, 2007;
corrected December 3, 2007 (72 FR 67998)) incorporating the SSID ``by
reference'' because the SSID is not precisely written. Lynden alleged
that other supplemental structural inspection documents adopted through
ADs clearly delineate the methodology used to develop the requirements
for determining the structural elements and the inspection intervals.
Lynden stated that those documents also clearly lay out the damage
tolerance values for each element. Lynden added that Section 5 (DTA
Methodology) is not like the sections of other SSIDs referenced in
other ADs. Those SSIDs clearly establish the DTA methodology and the
DTA value assigned to each SSI. Lynden added that such clarity is
necessary for appropriate changes to the maintenance program and for
the assignment and continued evaluation of the inspection intervals
implemented under that program.
Lynden made no specific request to change the proposed AD (72 FR
64005, November 14, 2007; corrected December 3, 2007 (72 FR 67998)),
but we provide the following explanation to address Lynden's concerns.
We disagree with the assertion that the SSID is not precisely
written. As explained previously, an operator's CAMP is based on the
latest guidance and documents from the DAH, as provided in the Lockheed
Martin Model L382 SMP 515-C-MASTER Report, dated November 2010.
We also disagree that the SSID does not clearly delineate the
methodology used to develop the requirements for determining the PSEs
and the inspection intervals. Section 4.0 (Principle Structural
Elements) of the SSID provides enough information for operators to
determine how the PSEs were developed. Sections 4.0 (Principle
Structural Elements) and 8.0 (Inspection Zone Description) also provide
enough information to identify each PSE and its location on the
aircraft by zones. Section 5.0 (Damage Tolerance Analysis Methodology)
clearly explains the DTA methodology, and Section 6.0 (Structural
Inspection Requirements) clearly states the required inspection
intervals (damage tolerance values) for each of the PSEs. Further,
operators have already incorporated into the CAMP the inspection
procedures required to perform the SSID inspections on SP cards
(special inspection cards) and ST cards (structural inspections cards).
The operators have not advised of any concerns about these inspections,
and therefore must be following the procedures to perform the
inspections without difficulty. The inspection procedure/card number to
be used for each inspection is clearly identified in the first column
of the table in Section 6.0 (Structural Inspection Requirements) of the
SSID. Also, the required inspection intervals (assumed to be the damage
tolerance values referenced in the comments) are clearly defined in the
fourth and fifth columns of the table in Section 6.0 (Structural
Inspection Requirements) of the SSID. Operators are required to set up
a tracking system for each inspection, and to maintain that system at
all times. Operators and the FAA can track the status of the
inspections using inspection numbers assigned by the operator to each
inspection requirement, or operators can track the inspections by the
procedure/card number defined by the SSID document or any other
procedure approved by the FAA.
We have reviewed and approved the DTA and inspection intervals as
approved in the SSID. This information is the DAH's proprietary data,
and we cannot release it to the operators. Further, operators do not
need this information to accomplish the SSID requirements.
Each manufacturer's SSID is different, and each DAH has a different
approach regarding methods for developing the data, information they
need to provide to accomplish the required inspections, and reporting
procedures. The different overseeing ACOs also have authority to
approve whatever data they deem necessary to meet the requirements of
the AD, provided the data meet the intent of the FAA regulations,
policies, and guidance materials. We find that the SSID meets those
requirements.
We have not changed this final rule regarding these issues.
Request To Address General Differences Between AD and SSID
Lynden was concerned about differences noted between the proposed
AD (72 FR 64005, November 14, 2007; corrected December 3, 2007 (72 FR
67998)) and the SSID, and made several assertions based on these
alleged differences.
1. The SSID's stated purpose is to capture a point in time to help
civil operators establish compliance with section 121.1109(c)(1) of the
Federal Aviation Regulations (14 CFR 121.1109(c)(1)).
We partially agree with Lynden's position. The SSID inspections are
necessary for the continued safe operation of the affected airplanes,
and therefore must be mandated by an AD. However, the SSID can also be
used to show compliance for the baseline inspections for the Aging
Airplanes Safety Rule (14 CFR 121.1109(c)(1)). That rule requires
operators to incorporate FAA-approved damage-tolerance-based
inspections and procedures into the maintenance program for airplane
structure susceptible to fatigue cracking that could contribute to a
catastrophic failure on airplanes meeting the following criteria:
Transport category airplanes.
Airplanes type certificated after January 1, 1958.
Turbine power airplanes.
Airplanes having a maximum type-certificated passenger
seating capacity of 30 or more, or a maximum payload capacity of 7,500
pounds or more.
The SSID meets the requirements for the affected airplanes.
2. Section 121.1109 of the Federal Aviation Regulations (14 CFR
121.1109) is tied to the operator's CAMP, which can be continually
adjusted, with FAA approval, to accommodate improvements in design,
production, maintenance, and operations. Lynden added that an AD is
``carved in stone'' and may be changed only through an AMOC or a
superseding AD, which require expenditures of time and money by the
operator, the DAH, and the FAA.
We partially agree with Lynden. Because the subject regulation is
tied to each operator's CAMP, which may be adjusted to accommodate such
improvements, we required the DAH to develop a separate document--the
SSID--and have mandated its incorporation by this AD, so that the
inspection requirements in the SSID cannot be revised by the operator
without approval by the Atlanta ACO. The inspection program may be
incorporated into operators'
[[Page 21413]]
maintenance programs in one of two ways: (1) By developing a separate
maintenance inspection document that stands alone and requires that
only those instructions in the SSID be accomplished in accordance with
the AD, or (2) by incorporating the SSID inspections into the existing
maintenance program. Either method is approved for the SSID AD, because
they are both considered part of an operator's maintenance program. As
Lynden noted, those inspections can then be changed only by an AMOC
approved by the FAA, or by a revision to the SSID followed by a new or
superseding AD that mandates the new requirements.
3. The SSID is adequate for its stated purpose, but it does not
provide the certainty and objectivity required to be incorporated into
a rule.
We disagree that the SSID lacks certainty and objectivity. As
previously explained, the inspection intervals and procedures are
clearly identified in Section 6.0 (Structural Inspection Requirements)
of the SSID, and the PSEs are identified in Section 4.0 (Principle
Structural Elements). And, if the operator has been performing the CAMP
as required, adequate information is available to perform the required
inspections, and the operator should already be in compliance with the
SSID except for the noted changes.
No change is necessary in this final rule to address these
assertions.
Request To Address Additional Differences Between AD and SSID
Lynden asserted that the SSID is inadequate, and will need
considerable revision and additions to satisfy the intent and purpose
of FAA Advisory Circular (AC) No. 91-56, ``Supplemental Structural
Inspection Program for Large Transport Category Airplanes,'' dated May
6, 1981 (now 91-56B, dated March 7, 2008). Lynden was concerned that it
will need an AMOC immediately to establish compliance with the intent
of the AD. Further, the AD changes the SSID in significant portions.
Lynden stated that, to ensure proper compliance, the SSID must align
properly with the proposed requirements of paragraphs (k) through (m)
of the proposed AD (72 FR 64005, November 14, 2007; corrected December
3, 2007 (72 FR 67998)).
Lynden also requested that we ensure that Section 6.0 (Structural
Inspection Requirements) of the SSID and paragraphs (h) through (m) of
the proposed AD (72 FR 64005, November 14, 2007; corrected December 3,
2007 (72 FR 67998)) match exactly. Reconciling these differences would
(1) ensure that any changes to the SSID can be quickly reconciled with
the final rule and any unique air carrier requirements; (2) ensure that
an appropriate AMOC can be approved by the FAA without unnecessary
explanation or confusion; (3) allow the original equipment manufacturer
itself to apply for an AMOC to change the DTA and/or assigned values
based on design changes; and (4) enhance compliance.
We agree with the request and made the requested revisions (in
paragraphs (j) through (n) in this final rule) to ensure that the
requirements of the AD align with the SSID accordingly. We agree that
the SSID must align with the AD, but the AD is the prevailing source
and we have determined these intervals to be appropriate.
Request To Clarify Section 6.0 (Structural Inspection Requirements) of
SSID
Lynden requested that we account for conflicts and confusing
information in Section 6.0 (Structural Inspection Requirements) of the
SSID:
The inspection intervals provided in this Section should be
taken as the minimum required intervals for a typical cargo
transport operational usage with average payloads not exceeding
20,000 lbs. For routine carriage of cargo in excess of 30,000 lbs,
the inspection intervals for wing lower surface PSEs should be
reduced by a factor of 2. * * * In no circumstances should the
operator extend these inspection intervals without having completed
an LM Aero Operational Usage Evaluation and obtaining FAA approval
for an updated SMP 515-C inspection program.
Lynden asserted that there is no definition of the term
``routine,'' and no requirement for deviations if the operator has
obtained an OUE. Lynden questioned whether an operator with an FAA-
approved program developed to comply with section 121.370a of the
Federal Aviation Regulations (14 CFR 121.370a) would need an AMOC to
comply with the proposed AD (72 FR 64005, November 14, 2007; corrected
December 3, 2007 (72 FR 67998)). Lynden further questioned whether an
operator would have an automatic AMOC if it completed an OUE and
obtained FAA-approval of the updated inspection program through its
local Flight Standard District Office (FSDO). Lynden was concerned
about potential conflicts and confusion between the SSID and the
proposed AD, and notes a specific example of confusing information,
where Section 6.3 of the SSID includes the caveat of ``later than +10%
of the specified interval.'' Lynden questioned whether this indicates
that the proposed AD would allow the addition of 10% to all intervals
without additional approval.
We agree to provide clarification. In this AD, ``routine'' refers
to typical cargo transport operational usage with an average payload of
30,000 pounds, rather than the defined typical usage of 20,000 pounds;
in that case the inspection intervals should be reduced by a factor of
2.
AMOCs are never automatically approved. The operator must
substantiate, and we must approve, any AMOC for a different compliance
method or compliance time not specifically identified in the AD. The
OUE and the +10% extension have not been evaluated or approved by the
FAA, so these may not be approved as AMOCs to this AD without further
substantiation that these methods provide an equivalent level of
safety. Further, the OUE will vary from operator to operator, so we
must review each AMOC on a case-by-case basis in lieu of including this
information in this AD. We have not changed the final rule regarding
this issue.
Request To Address Errors in SSID and Clarify Use of References in AD
Lynden noted certain errors and omissions throughout the SSID,
including references to certain documents.
We infer that Lynden was requesting that we revise the proposed AD
(72 FR 64005, November 14, 2007; corrected December 3, 2007 (72 FR
67998)) to explain and correct the noted errors in the SSID. We
disagree with the request, and we disagree that the SSID contains
errors that would affect compliance with the requirements of this AD.
In the SSID, the PSEs are clearly identified in Section 4.0 (Principle
Structural Elements), and the locations and inspection requirements are
clearly identified in Sections 6.0 (Structural Inspection Requirements)
and 8.0 (Inspection Zone Description), and these cannot be changed
without FAA approval. All the information necessary to accomplish the
AD is in Sections 4.0 (Principle Structural Elements), 6.0 (Structural
Inspection Requirements), 7.0 (Discrepancy Reporting), and 8.0
(Inspection Zone Description) of the SSID, a stand-alone document.
Lynden notes that Section 4.0 (Principle Structural Elements) omits
Chapter 52, the PSEs, which are required to comply with Section 6.0
(Structural Inspection Requirements), but there are no SSID PSEs for
the doors in Chapter 52. The two PSEs identified in Section 6.0
(Structural Inspection Requirements) in Chapter 52 are actually located
on the fuselage and not on the doors, so those
[[Page 21414]]
PSEs are listed under Chapter 53 in Section 4.0 (Principle Structural
Elements). Those PSEs are referenced in Chapter 52 in Section 6.0
(Structural Inspection Requirements), because they are part of the door
surround structure. We have not changed the final rule regarding this
issue.
Request To Verify Compliance With Section 121.1109 of the Federal
Aviation Regulations (14 CFR 121.1109)
Lynden suggested that the SSID was based on a menagerie of
methodologies to determine the inspection intervals, and that the
proposed changes to these intervals are based on an unclear
understanding of the original analysis. Neither the intervals proposed
by the SSID nor the changes proposed in paragraphs (i) through (m) of
the proposed AD (72 FR 64005, November 14, 2007; corrected December 3,
2007 (72 FR 67998)) can be tracked to a clear, concise, objective DTA
evaluation--as required by paragraph (g) of the proposed AD. The
proposed AD stated that compliance with the AD including the SSID
establishes compliance with section 121.1109 of the Federal Aviation
Regulations (14 CFR 121.1109). Lynden requested that we restate this in
the final rule.
We partially agree with Lynden. We agree to restate that compliance
with the AD establishes compliance with section 121.1109(c)(1) of the
Federal Aviation Regulations (14 CFR 121.1109(c)(1)). We have revised
this final rule accordingly by adding this information in new Note 3 to
paragraphs (g) through (p) of this AD. But we disagree that changes to
the inspection interval are based on an unclear understanding of the
original analysis. We have previously described the different bases for
the SSID, and have explained that all the inspection intervals were
originally established using a DTA. We might consider different
intervals through requests for AMOCs if the service history data,
fatigue test results, or risk analysis does not correlate well with the
DTA, or if service history shows no discrepancies in the PSE inspection
area following inspections as directed by the SSID. And we might
consider different intervals to a calendar schedule if discrepancies
exist within a given time period regardless of the aircraft usage, or
to fit the operator's maintenance program schedule (although that
interval cannot exceed the interval established by a DTA). Changes in
inspection intervals must be substantiated by fatigue testing and
extensive service history. We might consider a different DTA-based
inspection, based on existing data. Or we might consider a different
DTA-based inspection interval if a risk analysis shows an extremely low
probability of fatigue damage occurring.
Request To Address Differences Between This (SSID) AD and Individual
ADs
Lynden was concerned that Table 2.1 on page 2-3 of the SSID might
conflict with the various requirements of the individual ADs identified
in the SSID and the proposed inspection intervals of the proposed AD
(72 FR 64005, November 14, 2007; corrected December 3, 2007 (72 FR
67998)) or the requirements of section 121.1109 of the Federal Aviation
Regulations (14 CFR 121.1109). Lynden stated that the individual ADs
must be reconciled appropriately, superseded as appropriate, to ensure
continued compliance.
We disagree that it is necessary to revise this final rule. This AD
adds inspections that supplement but do not conflict with other ADs.
The SSID inspections will identify safety issues related to the PSEs.
When a SSID inspection has a certain number of positive findings on a
PSE, then that part of the PSEs will be removed from the SSID and
addressed in an individual service bulletin and associated AD. The rest
of the PSEs will remain in the SSID and will be subject to the SSID
inspections only. We have not changed the final rule regarding this
issue.
Request To Address Differences in PSEs Identified in SSID and Customer-
Specific Programs
Lynden stated that the last sentence of the second paragraph of
Section 4.0 (Principle Structural Elements) of the SSID clearly
indicates that the inspection intervals derived from the analysis for
the United States Air Force have already been incorporated into
operator-specific ``SMP-515-C-X Hercules Series Inspection Programs.''
Lynden requested that we revise the proposed AD (72 FR 64005, November
14, 2007; corrected December 3, 2007 (72 FR 67998)) to reconcile the
PSEs identified in Section V of the customer-specific SMP-515-C-X
inspection programs that have been ``superseded'' by the PSEs
identified in the SSID. In further support of its request, Lynden has
provided the FAA with its analysis of the SSID against its FAA-approved
program (SMP-515-C-113). The analysis revealed few, but significant,
differences.
We agree that the information in the SSID is based on military
usage, which was used to define the baseline inspection requirements.
As explained previously, analysis and in-service cracking data have
shown that the crack growth rate severity of typical commercial usage
is very similar to the baseline military usage. Our evaluation of
commercial usage is therefore based on objective criteria and
information submitted by the operators. As stated previously, we accept
the DAH's inspection intervals presented in the SSID as ``DTA values,''
and have revised this final rule to change ``DTA values'' to
``inspection intervals'' to correspond to the SSID.
But we disagree that the differences are significant. The DAH
carefully reviewed and evaluated the operator's maintenance program,
and considered the civilian usage of the affected airplanes. Our intent
is to reduce the workload of the DAH, operators, and the FAA, and still
accomplish the intent of the AD. The SSID meets the requirements for
the affected airplanes. Except for some minor changes made by the DAH
and approved by the FAA, any operator with a CAMP is already in
compliance with the SSID, except for the minor changes. The SSID
requirements are already a part of the operators' maintenance programs.
If the operator has made changes to the CAMP to meet its maintenance
schedules that were previously approved by the FAA, the subject
operator may request an AMOC to the SSID based on the existing CAMP. If
this is approved by the FAA, the operator will not have to change the
CAMP, and would already be in compliance with this AD except for the
minor changes in the SSID.
Request To Address Differences Between This AD and AD 92-10-14,
Amendment 39-8249 (57 FR 21727, May 22, 1992), and AD 75-17-04,
Amendment 39-3185 (43 FR 16151, April 17, 1978)
Lynden suggested that we revise the proposed compliance times in
the proposed AD (72 FR 64005, November 14, 2007; corrected December 3,
2007 (72 FR 67998)), in light of two related existing ADs, to avoid
duplicative or contradictory results.
AD 92-10-14, Amendment 39-8249 (57 FR 21727, April 22, 1992),
affects certain Lockheed Model 382 airplanes and addresses fatigue
cracking. That AD requires inspections at intervals not to exceed 3,600
flight hours, in accordance with SP-126 and SP-224. Lynden reported
being in compliance with that AD at its scheduled C check interval of
2,800 flight hours. The initial compliance times in the SSID are 1,800
flight hours for SP-126 and 3,600 flight hours for SP-224.
[[Page 21415]]
AD 75-17-04, Amendment 39-2300 (40 FR 32827, August 5, 1975), as
revised by Amendment 39-3185 (43 FR 16151, April 17, 1978), affects
certain Lockheed Model 382 series airplanes and addresses cracking on
main frames. That AD requires inspections at intervals not to exceed
the ``C check'' (which corresponds to 2,800 flight hours for Lynden),
in accordance with SP-95, which is required at intervals not to exceed
1,200 flight hours in accordance with the SSID. Lynden reported being
in compliance with AD 75-17-04 at 1,400-flight-hour intervals, at B-2
and C checks.
We disagree that it is necessary to change the compliance times in
this AD. The inspection requirements of AD 92-10-14, Amendment 39-8249
(57 FR 21727, May 22, 1992); and AD 75-17-04, Amendment 39-3185 (43 FR
16151, April 17, 1978); as well as the other ADs identified in the
SSID, do not conflict with this AD. We have not changed the final rule
regarding this issue.
Request To Clarify Basis for SSID Inspections
Lynden found no objective evidence that the inspections are based
on clear objective damage tolerance evaluations. Lynden noted that the
SSID was drawn from existing programs and the inspection areas were
validated by ``full scale fatigue test and service corrosion and
cracking data.'' Lynden added that the DAH understands that the
maintenance program must be based on FAA-approved DT-based structural
inspection procedures, but the fourth paragraph of Section 2.0
(Introduction) of the SSID reveals that the information is based only
in part on damage tolerance assessments.
We infer that Lynden was requesting clarification of the basis for
the inspection procedures. The information in the SSID comes from
several sources. On affected airplanes, the DAH performed several full-
scale tests and has developed a large data bank of service history
(including SDRs) to identify problem areas and PSEs. A DTA was
performed to establish the inspection intervals after many of the PSEs
had already been identified. Initially, the fatigue test and service
history data were used only to identify the problem area PSEs to
receive DTA evaluation, and to validate the DTA data. Every PSE
received a DTA. As part of the assessment of each PSE, the DAH found
that in some instances the DTA did not correlate well with the fatigue
test and service life data. In those instances, the fatigue test and
service life data were used to establish the inspection intervals that
are presented in the SSID. We have not changed the final rule regarding
this issue.
Request To Clarify Use of Military Data as Basis for the SSID
According to Sections 1.0 (Purpose) and 2.0 (Introduction) of the
SSID, data used by the DAH were based on information from military
usage. Lynden concluded that the FAA's evaluation of commercial usage
does not appear to be based on objective criteria or on information
submitted to the SDR database sufficient to determine whether the
``crack growth rate severity of typical commercial usage is similar to
the baseline military usage, particularly in wing lower surface
structure.'' Lynden found nothing in the AD docket indicating whether
the DAH or the FAA evaluated the findings of commercial operators.
We agree that the SSID is based in part on military usage, which
was used to define the baseline inspection requirements. Recent
analysis of the usage data has shown that typical commercial operation
of the affected airplanes is at higher payloads than that of military
operations with significantly less time in training. Analysis and in-
service cracking data have also shown that the crack growth rate
severity of typical commercial usage is very similar to the baseline
military usage. Our evaluation of commercial usage is therefore based
on objective criteria and information submitted by operators. We have
not changed this final rule regarding this issue. The DAH has advised
that the recommended inspection intervals might be extended if
operators complete an OUE and request AMOC approval.
Request To Clarify SSID Basis
Paragraph (g) of the proposed AD (72 FR 64005, November 14, 2007;
corrected December 3, 2007 (72 FR 67998)) would require incorporation
of a revision into the maintenance inspection program that provides no
less than the required damage-tolerance rating for each PSE listed in
the SSID. Lynden noted however that the SSID does not provide damage-
tolerance ratings (as published in Boeing SSIDs), and provides only
inspection intervals for SPs that are already part of the CAMP. And the
required reports have not been incorporated into the findings or
reassessment by the TC holder or FAA.
We agree to provide clarification. Each manufacturer's SSID is
different. And each DAH has a different approach regarding collecting
the data, implementing the required inspection, and reporting the
results. Boeing used a damage tolerance rating procedure for its SSID
program; Lockheed chose a different method. We accept both methods. The
different oversight ACOs also have authority to approve whatever data
they deem necessary to meet the requirements of the AD, as long as the
data meet the intent of the FAA regulations, policies, and guidance
materials. We have determined that the SSID meets those requirements.
We have not changed the final rule regarding this issue.
Request To Clarify Purpose of Section 4.0 (Principle Structural
Elements) of the SSID
Lynden stated that Section 4.0 (Principal Structural Elements) of
the SSID seems to be the list of PSEs required by the proposed AD (72
FR 64005, November 14, 2007; corrected December 3, 2007 (72 FR 67998)),
yet there is no specific reference to that section, and that section
does not contain the required DTA values.
We agree to provide clarification. Section 4.0 (Principle
Structural Elements) of the SSID simply links the PSE number with a
description of the PSE. Section 4.0 (Principle Structural Elements)
identifies and defines the individual PSEs by zones of the airplane.
The required DTA values or inspection intervals are presented in
Section 6.0 (Structural Inspection Requirements) of the SSID. We have
not changed the final rule regarding this issue.
Request To Require Inspections in Service Bulletins Instead of SSID
Lynden stated that the actions proposed in the proposed AD (72 FR
64005, November 14, 2007; corrected December 3, 2007 (72 FR 67998))
would increase recordkeeping complexity without equally enhancing
safety. Since the SP cards listed in the SSID are already a mandatory
part of the CAMP, Lynden requested that we issue an AD that requires
accomplishment of the specific structural service bulletins already
issued by the TC holder and incorporated into Lynden's inspection
program, instead of the SSID inspections. Lynden suggested this as a
better, less complex method of ensuring continued structural integrity.
We disagree with the request. Any operator with a CAMP is already
in compliance with the SSID, except for the minor changes noted
previously. Furthermore, mandating accomplishment of those service
bulletins would necessitate issuing a supplemental NPRM to provide the
opportunity for the public to comment on the merits of this change, and
would further delay issuance of this AD,
[[Page 21416]]
without increasing safety. Operators doing the inspection program are
required to set up a tracking system for each inspection and maintain
that system at all times, so very little additional work for
recordkeeping should be required. The operator and the FAA can track
the status of the inspections by inspection numbers assigned to each
inspection requirement by the operator, or by the procedure and card
number defined by the SSID, or by any other procedure approved by the
FAA. We have not changed the final rule regarding this issue.
Request To Revise Reporting Requirement
Lynden asserted that the proposed reporting requirement of the
proposed AD (72 FR 64005, November 14, 2007; corrected December 3, 2007
(72 FR 67998)) (as specified in Section 7.0 (Discrepancy Reporting) of
the SSID) is unnecessary and burdensome, because operators must also
file SDRs for all structural defects. Lynden stated that submitting the
SDRs to the TC holder would comply with the proposed reporting
requirements of the proposed AD, since the TC holder could simply query
the FAA's SDR database and obtain the same information. To eliminate
the need to develop two different reporting systems to comply with both
reporting requirements, Lynden requested that we revise the proposed AD
to either (1) specify that operators do not need to report to the TC
holder if the report is made under the SDR requirements, or (2) match
the proposed AD language to the specifications of the SDR.
We partially agree. Most of the information required by the SSID
will be identical to the SDRs except for some minor changes. The
results reported for the SSID inspections may be used for the SDRs (if
the reports include all the information required as specified in the
SDR reporting procedures), and the SDRs may be used for the SSID
inspections. But to simplify the reporting requirements, one report may
be used for both the SDR and the AD. We have revised paragraph (g) in
this final rule to include this provision.
Request To Address Cracking Found During Non-SSID Inspections
Lynden requested that we clarify whether cracks found in SSID-
specific PSEs fall under the scope of the proposed AD (72 FR 64005,
November 14, 2007; corrected December 3, 2007 (72 FR 67998)), including
repairing and reporting cracks found in SSID-specific PSEs during a
non-SSID inspection.
We agree that clarification is necessary. All cracks found during a
SSID inspection are covered by the SSIP reporting procedures. Cracks in
a PSE found outside a SSID inspection are not part of the SSID
reporting but do fall under the Aging Airplane Safety Rule (70 FR 5518,
February 2, 2005) (Docket FAA-1999-5401) reporting so they will still
need to be reported. The reporting procedures should be the same. We
have not changed the final rule regarding this issue.
Request To Allow Future SSID Changes in AD
Lynden stated that, according to Section 1.0 (Purpose) of the SSID,
Lockheed Martin will provide operators with a method to comply with
section 121.1109 of the Federal Aviation Regulations (14 CFR 121.1109),
which allows for continual adjustments to (1) account for changes in
the product materials, parts, and processes; and (2) issue new or
improved repairs and revisions of the structural repair manual and
service bulletins. Lynden noted that changing an AD requires additional
time and resources of the operator, the DAH, and the FAA.
We infer that Lynden was requesting that we revise the proposed AD
(72 FR 64005, November 14, 2007; corrected December 3, 2007 (72 FR
67998)) to allow for unspecified adjustments to the requirements. We
disagree. All changes to the SSID must be approved by the Atlanta ACO.
We would consider superseding the AD only when significant changes to
the SSID affect the airworthiness of the affected airplanes. The only
requirements are those specified in the AD--in this case, the specific
revision to the SSID. An operator wishing to use any changes in a
future revision to the SSID (not mandated by the AD) must request AMOC
approval in accordance with the provisions of paragraph (q) of this AD.
We have not changed this final rule regarding this issue.
Request for Access to ``Reference 2''
Lynden alleged that the ``initial flaw criteria'' specified in
Section 5.2 of the SSID are based on assumptions unknown to Lynden. The
SSID states that the initial flaw size and flaw shape assumptions as
well as the structural flaw configuration used in the DTA of crack
growth are based on the assumptions determined in ``Reference 2,'' as
specified in that paragraph. Because ``Reference 2'' is reserved and
therefore unidentified, Lynden asserted that it could not review or
confirm the methodology. Lynden requested access to all information
used to establish compliance with the proposed AD (72 FR 64005,
November 14, 2007; corrected December 3, 2007 (72 FR 67998)) to make
substantive comment to the docket.
We disagree that access to ``Reference 2'' is necessary. We have
reviewed ``Reference 2'' and approved the ``initial flaw criteria.''
The information in ``Reference 2'' is the DAH's proprietary data, and
the FAA cannot release this information to operators. We have
determined that operators do not need this information to accomplish
the SSID requirements. We accept the DAH's initial flaw size and flaw
shape assumptions as well as the structural flow configuration used in
the DTA of crack growth presented in ``Reference 2.'' We have not
changed the final rule regarding this issue.
Request To Clarify DAH's Involvement in SSID
Lynden interpreted Section 1.0 (Purpose) of the SSID as suggesting
that the DAH anticipated an AD but did not expect it to be based on its
ever-changing SSID document. Lynden added that the DAH did not
understand that, after the AD is issued, the SSID requirements cannot
be changed unless the operator obtains an AMOC or the FAA supersedes
the AD. Lynden also asserted that the first paragraph of Section 2.0
(Introduction) of the SSID clearly establishes that the DAH did not
understand or appreciate how its SSID document would be used as the
basis for an AD.
We disagree with Lynden's assertions. The DAH understands how its
SSID will be used as the basis for the AD. The DAH also understands
that the FAA must either supersede the AD to incorporate any
significant changes to the SSID, or approve AMOCs to make any changes
to SSID procedures or compliance times that are not specifically
required by the AD. We have not changed the final rule regarding this
issue.
Request To Identify Section 6.0 (Structural Inspection Requirements) of
SSID
The proposed AD (72 FR 64005, November 14, 2007; corrected December
3, 2007 (72 FR 67998)) proposed implementing the requirements of
Section 5.0 (Damage Tolerance Analysis Methodology) and Section 7.0
(Discrepancy Reporting) of the SSID, but LM Aero suggested that the
most important requirements are in Section 6.0 (Structural Inspection
Requirements). Section 6.0 (Structural Inspection Requirements)
contains the references for the required inspection
[[Page 21417]]
procedures as well as the compliance times for the initial and
repetitive inspections. LM Aero stated that implementing the Section
6.0 (Structural Inspection Requirements) requirements will meet the DTA
methodology requirements contained in Section 5.0 (Damage Tolerance
Analysis Methodology). LM Aero agreed with the proposed requirement to
comply with Section 7.0 (Discrepancy Reporting). Lynden concurred with
this comment.
We agree with LM Aero's position. We have revised paragraph (g) in
this final rule to include Sections 5.0 (Damage Tolerance Analysis
Methodology), 6.0 (Structural Inspection Requirements), and 7.0
(Discrepancy Reporting) of the SSID.
Request To Provide Terminating Action
Lynden noted that the SSID, on page 6-12 in Section 6.0 (Structural
Inspection Requirements), requires accomplishment of a certain
inspection initially by 12,000 total flight hours, with recurring
inspections due at intervals not to exceed 2,400 flight hours
thereafter. Lynden requested that the SSID or the proposed AD (72 FR
64005, November 14, 2007; corrected December 3, 2007 (72 FR 67998)) be
revised to state that accomplishment of Lockheed Service Bulletin 382-
71-24, dated January 21, 2010, eliminates the need for this recurring
inspection requirement.
We disagree with the request to allow accomplishment of Lockheed
Service Bulletin 382-71-24, dated January 21, 2010, as terminating
action for the specified inspection requirement. Lockheed Service
Bulletin 382-71-24, dated January 21, 2010, was never approved by the
Atlanta ACO as terminating action. But replacing the bushing and
repairing existing damage per Lockheed Service Bulletin 382-71-24,
dated January 21, 2010, will allow operators to zero out the time for
the inspection. Operators may request an AMOC for relief from this
requirement in accordance with the provisions of paragraph (q) of this
AD, provided data are provided that show that accomplishment of
Lockheed Service Bulletin 382-71-24, dated January 21, 2010, would
provide an acceptable level of safety allowing for this terminating
action. Since not all operators have accomplished the actions specified
in Lockheed Service Bulletin 382-71-24, dated January 21, 2010, the
inspections must remain in the SSID. We have not changed the final rule
regarding this issue.
Request To Clarify Impact on Alaska Operations
Lynden interpreted the Regulatory Evaluation for this action as
stating that the AD would have no impact on intrastate aviation in the
state of Alaska. Lynden reported that it moves over 82 million pounds
of cargo per year in Alaska, so the proposed AD (72 FR 64005, November
14, 2007; corrected December 3, 2007 (72 FR 67998)) would definitely
have an impact on those operations.
We agree to provide clarification. The Regulatory Evaluation states
that the AD ``could affect intrastate aviation in Alaska,'' but adds
that it is not ``appropriate to include specific requirements for
aircraft operated in Alaska.'' This AD applies only to airplanes when
operated outside the territorial boundaries of Alaska. We have not
changed the final rule regarding this issue. Because of the nature of
the unsafe condition, we cannot justify a regulatory distinction
between aviation only in Alaska and other aviation.
Request To Account for Widespread Fatigue Damage (WFD) Rulemaking
Lynden was concerned about the pending rulemaking related to WFD to
propose certain changes to the requirements for evaluating structure,
assigning inspections, and doing other maintenance or alteration tasks.
Lynden made no specific request. The SSIP does not account for the
effects of WFD. We have not changed the final rule regarding this
issue.
Additional Changes Made to This AD
We have revised this final rule to identify the legal name of the
manufacturer as published in the most recent type certificate data
sheet for the affected airplane models.
We have added new paragraph (e) in this final rule to provide ATA
subject code 51: Standard practices/structures. This code is added to
make this final rule parallel with other new AD actions. We have re-
identified subsequent paragraphs accordingly.
We have revised paragraph (g) of this AD to remove the phrase
``FAA-approved'' from ``FAA-approved maintenance inspection program,''
because we do not approve operators' maintenance programs.
We have removed the ``Service Information'' paragraph from this
final rule. (That paragraph was identified as paragraph (f) in the
proposed AD (72 FR 64005, November 14, 2007; corrected December 3, 2007
(72 FR 67998)).) Instead, we have provided the full document citations
throughout this final rule.
Since we issued the proposed AD (72 FR 64005, November 14, 2007;
corrected December 3, 2007 (72 FR 67998)), we have increased the labor
rate used in the Costs of Compliance from $80 per work-hour to $85 per
work-hour. The Costs of Compliance information, below, reflects this
increase in the specified labor rate.
We have re-identified Note 3 of the proposed AD (72 FR 64005,
November 14, 2007; corrected December 3, 2007 (72 FR 67998)) as Note 1
of this final rule, and relocated that note to follow paragraph (g) of
this AD. We have reidentified subsequent notes accordingly.
Conclusion
We reviewed the relevant data, considered the comments received,
and determined that air safety and the public interest require adopting
the AD with the changes described previously. We also determined that
these changes will not increase the economic burden on any operator or
increase the scope of the AD.
Costs of Compliance
There are about 91 airplanes of the affected design in the
worldwide fleet. The following table provides the estimated costs for
the 14 U.S. airplanes to comply with this AD.
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Average labor
Action Work hours rate per hour Fleet cost
----------------------------------------------------------------------------------------------------------------
Revision of maintenance inspection 600 for the fleet........... $85 $51,000.
program.
Inspections......................... 2,724 per airplane.......... 85 $3,241,560, per inspection
cycle.
----------------------------------------------------------------------------------------------------------------
[[Page 21418]]
The number of inspection work hours, as indicated above, is
presented as if the accomplishment of the actions in this AD are to be
conducted as ``stand-alone'' actions. However, in actual practice,
these actions for the most part will be done coincidentally or in
combination with normally scheduled airplane inspections and other
maintenance program tasks. Therefore, the actual number of necessary
additional inspection work hours will be minimal in many instances.
Additionally, any costs associated with special airplane scheduling
will be minimal.
Further, compliance with this AD is a means of compliance with the
aging airplane safety final rule (AASFR) for the baseline structure of
Model 382, 382B, 382E, 382F, and 382G series airplanes. The AASFR
requires certain operators to incorporate damage tolerance inspections
into their maintenance inspection programs. These requirements are
described in 14 CFR 121.370(a) and 129.16. Accomplishment of the
actions required by this AD will meet the requirements of these CFR
sections for the baseline structure. The costs for accomplishing the
inspection portion of this AD were accounted for in the regulatory
evaluation of the AASFR.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):
2012-06-09 Lockheed Martin Corporation/Lockheed Martin Aeronautics
Company: Amendment 39-16990. Docket No. FAA-2007-0109; Directorate
Identifier 2007-NM-235-AD.
(a) Effective Date
This AD is effective May 15, 2012.
(b) Affected ADs
None.
(c) Applicability
This AD applies to all Lockheed Martin Corporation/Lockheed
Martin Aeronautics Company Model 382, 382B, 382E, 382F, and 382G
airplanes, certificated in any category.
(d) Unsafe Condition
This AD results from a report of incidents involving fatigue
cracking and corrosion in transport category airplanes that are
approaching or have exceeded their design service objective. We are
issuing this AD to maintain the continued structural integrity of
the fleet.
(e) Subject
Air Transport Association (ATA) of America Code 51: Standard
Practices/Structures.
(f) Compliance
You are responsible for having the actions required by this AD
performed within the compliance times specified, unless the actions
have already been done.
(g) Revision of the Maintenance Inspection Program
Within 12 months after the effective date of this AD,
incorporate a revision into the maintenance inspection program that
provides no less than the required damage tolerance assessment/
analysis (DTA) for each structural significant item (SSI) listed in
Lockheed Martin Model 382, 382B, 382E, 382F, and 382G Series
Aircraft Service Manual Publication (SMP), Supplemental Structural
Inspection Document (SSID), SMP 515-C-SSID, Change 1, dated
September 10, 2007. (The required inspection interval for each
principal structural element (PSE) is listed in Lockheed Martin
Model 382, 382B, 382E, 382F, and 382G Series Aircraft Service Manual
Publication (SMP), Supplemental Structural Inspection Document
(SSID), SMP 515-C-SSID, Change 1, dated September 10, 2007.) The
revision to the maintenance inspection program must include and must
be implemented in accordance with the procedures in Section 5.0
(Damage Tolerance Analysis Methodology), Section 6.0 (Structural
Inspection Requirements), and Section 7.0 (Discrepancy Reporting) of
Lockheed Martin Model 382, 382B, 382E, 382F, and 382G Series
Aircraft Service Manual Publication (SMP), Supplemental Structural
Inspection Document (SSID), SMP 515-C-SSID, Change 1, dated
September 10, 2007. One report may be used to report findings for
both the service difficulty report and this AD, provided the report
refers to this AD and the PSE number for the inspection being
accomplished when the discrepancy was found.
Note 1 to paragraphs (g) through (p) of this AD: Compliance with
the requirements of this AD establishes compliance with section
121.1109(c)(1) of the Federal Aviation Regulations (14 CFR
121.1109(c)(1)).
(h) Paperwork Reduction Act Burden Statement
A federal agency may not conduct or sponsor, and a person is not
required to respond to, nor shall a person be subject to a penalty
for failure to comply with a collection of information subject to
the requirements of the Paperwork Reduction Act unless that
collection of information displays a current valid OMB Control
Number. The OMB Control Number for this information collection is
2120-0056. Public reporting for this collection of information is
estimated to be approximately 5 minutes per response, including the
time for reviewing instructions, completing and reviewing the
collection of information. All responses to this collection of
information are mandatory. Comments concerning the accuracy of this
burden and suggestions for reducing the burden should be directed to
the FAA at: 800 Independence Ave. SW., Washington, DC 20591, Attn:
Information Collection Clearance Officer, AES-200.
[[Page 21419]]
(i) Initial and Repetitive Inspections
At the later of the times specified in paragraphs (i)(1) and
(i)(2) of this AD, except as provided by paragraphs (j) through (n)
of this AD: Do the applicable initial inspections to detect cracks
of all SSIs, in accordance with Lockheed Martin Model 382, 382B,
382E, 382F, and 382G Series Aircraft Service Manual Publication
(SMP), Supplemental Structural Inspection Document (SSID), SMP 515-
C-SSID, Change 1, dated September 10, 2007. Repeat the applicable
inspections thereafter at intervals not to exceed the ``Recurring''
intervals specified in Section 6.0 (Structural Inspection
Requirements) of Lockheed Martin Model 382, 382B, 382E, 382F, and
382G Series Aircraft Service Manual Publication (SMP), Supplemental
Structural Inspection Document (SSID), SMP 515-C-SSID, Change 1,
dated September 10, 2007, except as provided by paragraphs (l)
through (n) of this AD.
(1) Before the applicable ``Initial'' threshold specified in
Section 6.0 (Structural Inspection Requirements) of Lockheed Martin
Model 382, 382B, 382E, 382F, and 382G Series Aircraft Service Manual
Publication (SMP), Supplemental Structural Inspection Document
(SSID), SMP 515-C-SSID, Change 1, dated September 10, 2007.
(2) Within 36 months after the effective date of this AD, or
within one ``Recurring'' interval measured from 12 months after the
effective date of the AD, whichever comes first.
(j) Exception to Service Information Compliance Time (Threshold Since
New)
Where Section 6.0 (Structural Inspection Requirements) of
Lockheed Martin Model 382, 382B, 382E, 382F, and 382G Series
Aircraft Service Manual Publication (SMP), Supplemental Structural
Inspection Document (SSID), SMP 515-C-SSID, Change 1, dated
September 10, 2007, specifies the ``Initial'' threshold in years
(since new), this AD requires compliance within the specified year
since the date of issuance of the original standard airworthiness
certificate or the date of issuance of the original export
certificate of airworthiness.
(k) Exception to Service Information Compliance Time (Special
Condition)
Where Section 6.0 (Structural Inspection Requirements) of
Lockheed Martin Model 382, 382B, 382E, 382F, and 382G Series
Aircraft Service Manual Publication (SMP), Supplemental Structural
Inspection Document (SSID), SMP 515-C-SSID, Change 1, dated
September 10, 2007, specifies the ``Initial'' threshold as ``Special
Condition,'' this AD requires compliance within 24 months after the
effective date of this AD.
(l) Exception to Service Information Compliance Time (Fuselage Station
(FS) 1041 Fitting Replacement)
Where Section 6.0 (Structural Inspection Requirements) of
Lockheed Martin Model 382, 382B, 382E, 382F, and 382G Series
Aircraft Service Manual Publication (SMP), Supplemental Structural
Inspection Document (SSID), SMP 515-C-SSID, Change 1, dated
September 10, 2007, specifies the ``Initial'' threshold and
``Recurring'' interval as ``FS 1041 Fitting Replacement,'' this AD
requires compliance within 24 months after the effective date of
this AD and thereafter at intervals not to exceed those specified in
Lockheed Martin Model 382, 382B, 382E, 382F, and 382G Series
Aircraft Service Manual Publication (SMP), Supplemental Structural
Inspection Document (SSID), SMP 515-C-SSID, Change 1, dated
September 10, 2007, concurrently with any FS 1041 fitting
replacement.
(m) Exception to Service Information Compliance Time (Engine Change)
Where Section 6.0 (Structural Inspection Requirements) of
Lockheed Martin Model 382, 382B, 382E, 382F, and 382G Series
Aircraft Service Manual Publication (SMP), Supplemental Structural
Inspection Document (SSID), SMP 515-C-SSID, Change 1, dated
September 10, 2007, specifies the ``Initial'' threshold and
``Recurring'' interval as ``Engine Change,'' this AD requires
compliance before further flight after the next engine change, and
thereafter before further flight whenever the engines are changed.
(n) Exception to Service Information Compliance Time (Aft Lord Mount
Change)
Where Section 6.0 (Structural Inspection Requirements) of
Lockheed Martin Model 382, 382B, 382E, 382F, and 382G Series
Aircraft Service Manual Publication (SMP), Supplemental Structural
Inspection Document (SSID), SMP 515-C-SSID, Change 1, dated
September 10, 2007, specifies the ``Initial'' threshold and
``Recurring'' interval as ``Aft Lord Mount Change,'' this AD
requires compliance before further flight after the next aft lord
mount change (FS 1041 fitting change), and thereafter at intervals
not to exceed those specified in Lockheed Martin Model 382, 382B,
382E, 382F, and 382G Series Aircraft Service Manual Publication
(SMP), Supplemental Structural Inspection Document (SSID), SMP 515-
C-SSID, Change 1, dated September 10, 2007, concurrently with any FS
1041 fitting replacement.
(o) Repair
If any cracked structure is found during the inspections
required by paragraph (i) of this AD, before further flight, repair
the cracked structure using a method approved by the Manager,
Atlanta Aircraft Certification Office (ACO), FAA. For a repair
method to be approved by the Manager, Atlanta ACO, as required by
this paragraph, the Manager's approval letter must specifically
refer to this AD.
Note 2 to paragraph (o) of this AD: Applicable existing FAA-
approved repair procedures do not require further approval provided
they have DTA-established inspection procedures and intervals
previously approved by the FAA.
Note 3 to paragraph (o) of this AD: Operators may contact the
Manager, Atlanta ACO, for information regarding the use of published
service data approved by the FAA associated with the repairs
specified in paragraph (o) of this AD.
(p) Inspection Program for Transferred Airplanes
Before any airplane that is subject to this AD and that has
exceeded the applicable compliance times specified in paragraph (i)
of this AD can be added to an air carrier's operations
specifications, a program for the accomplishment of the inspections
required by this AD must be established in accordance with paragraph
(p)(1) or (p)(2) of this AD, as applicable.
(1) For airplanes that have been inspected in accordance with
this AD: The inspection of each PSE must be done by the new operator
in accordance with the previous operator's schedule and inspection
method, or the new operator's schedule and inspection method, at
whichever time would result in the earlier accomplishment for that
PSE inspection. The compliance time for accomplishment of this
inspection must be measured from the last inspection accomplished by
the previous operator. After each inspection has been done once,
each subsequent inspection must be performed in accordance with the
new operator's schedule and inspection method.
(2) For airplanes that have not been inspected in accordance
with this AD: The inspection of each PSE required by this AD must be
done either before adding the airplane to the air carrier's
operations specification, or in accordance with a schedule and an
inspection method approved by the Manager, Atlanta ACO. After each
inspection has been done once, each subsequent inspection must be
done in accordance with the new operator's schedule.
(q) Alternative Methods of Compliance (AMOCs)
(1) The Manager, Atlanta ACO, has the authority to approve AMOCs
for this AD, if requested in accordance with the procedures found in
14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to
your principal inspector or local Flight Standards District Office,
as appropriate. If sending information directly to the manager of
the ACO, send it to the attention of the person identified in the
Related Information section of this AD.
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(r) Related Information
For more information about this AD, contact Carl Gray, Aerospace
Engineer, Airframe Branch, ACE-117A, FAA, Atlanta Aircraft
Certification Office, 1701 Columbia Avenue, College Park, Atlanta,
Georgia 30337; phone: 404-474-5554; fax: 404-474-5606; email:
carl.w.gray@faa.gov.
(s) Material Incorporated by Reference
(1) You must use the following service information to do the
actions required by this AD, unless the AD specifies otherwise. The
Director of the Federal Register approved the incorporation by
reference (IBR) of the following service information under 5 U.S.C.
552(a) and 1 CFR part 51:
(i) Lockheed Martin Model 382, 382B, 382E, 382F, and 382G Series
Aircraft Service Manual Publication (SMP), Supplemental Structural
Inspection Document (SSID), SMP 515-C-SSID, Change 1, dated
September 10, 2007.
[[Page 21420]]
(2) For service information identified in this AD, contact
Lockheed Martin Corporation/Lockheed Martin Aeronautics Company,
Airworthiness Office, Dept. 6A0M, Zone 0252, Column P-58, 86 S. Cobb
Drive, Marietta, Georgia 30063; telephone 770-494-5444; fax 770-494-
5445; email ams.portal@lmco.com; Internet https://www.lockheedmartin.com/ams/tools/TechPubs.html.
(3) You may review copies of the service information at the FAA,
Transport Airplane Directorate, 1601 Lind Avenue SW., Renton,
Washington. For information on the availability of this material at
the FAA, call 425-227-1221.
(4) You may also review copies of the service information that
is incorporated by reference at the National Archives and Records
Administration (NARA). For information on the availability of this
material at an NARA facility, call 202-741-6030, or go to https://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html.
Issued in Renton, Washington, on March 12, 2012.
John P. Piccola,
Acting Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 2012-8450 Filed 4-9-12; 8:45 am]
BILLING CODE 4910-13-P