Modernization of Poultry Slaughter Inspection, 4408-4456 [2012-1516]
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Federal Register / Vol. 77, No. 18 / Friday, January 27, 2012 / Proposed Rules
DEPARTMENT OF AGRICULTURE
Food Safety and Inspection Service
9 CFR Parts 381 and 500
[Docket No. FSIS–2011–0012]
RIN 0583–AD32
Modernization of Poultry Slaughter
Inspection
Food Safety and Inspection
Service, USDA.
ACTION: Proposed rule.
AGENCY:
The Food Safety and
Inspection Service (FSIS) is proposing a
new inspection system for young
chicken and turkey slaughter
establishments that would replace the
current Streamlined Inspection System
(SIS), the New Line Speed Inspection
System (NELS), and the New Turkey
Inspection System (NTIS). The Agency
is also proposing several changes that
would affect all establishments that
slaughter poultry other than ratites,
regardless of the inspection system
under which they operate. This
proposed rule is a result of the Agency’s
2011 regulatory review efforts
conducted under Executive Order 13563
on Improving Regulation and Regulatory
Review.
DATES: Comments must be received by
April 26, 2012.
ADDRESSES: FSIS invites interested
persons to submit relevant comments on
the implementation of this proposed
rule. The Agency specifically requests
comment on whether it should phase-in
the implementation of this proposed
rule to provide additional time for small
and very small establishments to adjust
their operations to comply with the new
requirements. If commenters believe
that a phased implementation would
mitigate the impact of this rule on small
and very small establishments, FSIS
requests comments on how the Agency
can make the phased implementation
most effective.
Comments may be submitted by either
of the following methods:
• Federal eRulemaking Portal: This
Web site provides the ability to type
short comments directly into the
comment field on this Web page or
attach a file for lengthier comments. Go
to https://www.regulations.gov. Follow
the online instructions at that site for
submitting comments.
• Mail, including floppy disks or CD–
ROMs, and hand- or courier-delivered
items: Send to Docket Clerk, U.S.
Department of Agriculture (USDA),
FSIS, Docket Clerk, Patriots Plaza 3, 355
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SUMMARY:
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E. Street SW., 8–163A, Mailstop 3782,
Washington, DC 20250–3700.
Instructions: All items submitted by
mail or electronic mail must include the
Agency name and docket number FSIS–
2011–0012. Comments received in
response to this docket will be made
available for public inspection and
posted without change, including any
personal information, to https://
www.regulations.gov.
Docket: For access to background
documents or comments received, go to
the FSIS Docket Room at the address
listed above between 8 a.m. and 4:30
p.m., Monday through Friday.
All background documents referenced
in this proposed rule are available for
viewing by the public on the FSIS Web
site at: https://www.fsis.usda.gov/
regulations_&_policies/Proposed_Rules/
index.asp or in the FSIS docket room.
FOR FURTHER INFORMATION CONTACT: Dr.
Daniel Engeljohn, Assistant
Administrator, Office of Policy and
Program Development, FSIS, U.S.
Department of Agriculture, 1400
Independence Avenue SW.,
Washington, DC 20250–3700, (202) 720–
2709.
SUPPLEMENTARY INFORMATION:
Executive Summary
In January 2011, President Obama
issued Executive Order (E.O.) 13563 on
Improving Regulation and Regulatory
Review. As part of this E.O., agencies
were asked to review existing rules that
may be outmoded, ineffective,
insufficient, or excessively burdensome,
and to modify, streamline, expand, or
repeal them accordingly. FSIS is
proposing to modernize poultry
slaughter inspection as a result of its
2011 regulatory review efforts
conducted under E.O. 13563. The
Agency is taking this action to improve
food safety and the effectiveness of
poultry slaughter inspection systems,
remove unnecessary regulatory
obstacles to innovation, and make better
use of the Agency’s resources.
FSIS is proposing a new inspection
system for young chicken and turkey
slaughter establishments. The new
inspection system would replace the
current Streamlined Inspection System
(SIS), the New Line Speed Inspection
System (NELS), and the New Turkey
Inspection System (NTIS). Under this
proposed rule, establishments that
slaughter young chickens or turkeys
would have to choose whether to
operate under the traditional inspection
system or under the proposed new
inspection system. FSIS is proposing to
limit the number of online inspectors in
the traditional inspection system to two.
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Key elements of the new inspection
system include: (1) Requiring
establishment personnel to conduct
carcass sorting activities before FSIS
conducts online carcass inspection so
that only carcasses that the
establishment deems likely to pass
inspection are presented to the carcass
inspector; (2) reducing the number of
online FSIS carcass inspectors to one
per line; (3) permitting faster line speeds
than are permitted under the current
inspection systems it replaces; and (4)
removing the existing Finished Product
Standards (FPS) and replacing them
with a requirement that establishments
that operate under the new system
maintain records to document that the
products resulting from their slaughter
operations meet the regulatory
definition of ready-to-cook poultry.
The proposed new inspection system
may facilitate the reduction of pathogen
levels in poultry products by permitting
FSIS to conduct more food safety related
offline inspection activities, will allow
for better use of FSIS inspection
resources, and will lead to industry
innovations in operations and
processing.
In addition to the New Poultry
Slaughter Inspection System, FSIS is
proposing changes to its regulations that
will apply to all establishments that
slaughter poultry other than ratites,
regardless of the inspection system
under which they operate. Because
contamination by enteric pathogens and
fecal material are hazards reasonably
likely to occur in poultry slaughter
operations unless they are addressed in
a sanitation standard operating
procedure (SOP) or other prerequisite
program, the Agency is proposing that
all poultry slaughter establishments
develop, implement, and maintain, as
part of their HACCP plans, or sanitation
SOPs, or other prerequisite programs
written procedures to ensure that
carcasses contaminated with visible
fecal material do not enter the chiller.
FSIS is also proposing to require that all
poultry slaughter establishments
develop, implement, and maintain, as
part of their HACCP plans, or sanitation
SOPs, or other prerequisite programs
written procedures to prevent
contamination of carcasses and parts by
enteric pathogens (e.g., Salmonella and
Campylobacter) and fecal material
throughout the entire slaughter and
dressing operation. FSIS is proposing
that, at a minimum, these procedures
must include sampling and analysis for
microbial organisms at the pre-chill and
post-chill points in the process to
monitor process control for enteric
pathogens. FSIS is proposing to remove
the current requirement that poultry
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establishments test for generic E. coli
and to remove the codified Salmonella
pathogen reduction performance
standards for poultry.
Finally, FSIS is proposing to amend
its regulations to provide for the use of
certain poultry slaughter technologies
that have been demonstrated to be
successful through waivers of the
existing regulations, thus ending most
current waivers. FSIS is proposing to
remove the chilling requirements for
ready-to-cook poultry, which now
provide specific time and temperature
parameters, and to require that
establishments incorporate procedures
for chilling poultry into their HACCP
plans, or sanitation SOPs, or other
prerequisite programs. This will give
establishments greater flexibility to
determine what chilling process is best
suited to prevent outgrowth of
pathogens on carcasses immediately
after slaughter operations. The Agency
is also proposing to permit poultry
slaughter establishments to use (1)
approved online reprocessing
antimicrobial systems or (2) offline
reprocessing antimicrobial agents
including chlorinated water containing
20 ppm to 50 ppm available chlorine or
other antimicrobial substances that have
been approved as safe and suitable for
reprocessing poultry. Establishments
would be required to address the use of
online or offline reprocessing of poultry
in their HACCP plans, or sanitation
SOPs, or other prerequisite programs.
Statutory Authorities
FSIS inspects and regulates the
production of poultry prepared for
distribution in interstate commerce
under the authority of the Poultry
Products Inspection Act (PPIA) (21
U.S.C. 451 et seq.). 21 U.S.C. 455(b)
provides that the Secretary shall cause
to be made by inspectors post-mortem
inspection of the carcass of each bird
processed, and at any time reinspection
as he deems necessary of poultry and
poultry products capable of use as
human food. 21 U.S.C. 455(c) requires
that all poultry carcasses and other
poultry products found to be
adulterated be condemned. Carcasses
and parts that may be reprocessed to be
made not adulterated are not required to
be condemned if they are reprocessed
under the supervision of an inspector
and thereafter found to be not
adulterated (21 U.S.C. 455(c)). Under
the PPIA, a poultry product is
adulterated, among other circumstances,
if it bears or contains any poisonous or
deleterious substance that may render it
injurious to health; it is unhealthful,
unwholesome, or otherwise unfit for
human consumption; it was prepared,
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packaged, or held under insanitary
conditions whereby it may have been
rendered injurious to health; or if
damage or inferiority has been
concealed in any manner (21 U.S.C.
453(g)(1), (3), (4), and (8)). Finally, 21
U.S.C. 463(b) provides that the Secretary
shall promulgate such other rules and
regulations as are necessary to carry out
the provisions of the PPIA. FSIS
regulations and inspection programs are
designed to verify that poultry products
are unadulterated, wholesome, and
properly marked, labeled, and packaged.
Table of Contents of Proposed Rule
Discussion
I. Background
A. Poultry Slaughter Inspection Systems
Under Existing Regulations
1. Description of Inspection Systems Under
Existing Regulations
2. Limitations of Current Inspection
Systems Under Existing Regulations and
Need for Improvement
B. Regulations for Microbiological Testing
Under the Existing Inspection Systems
1. Generic E. coli Criteria for Measuring
Process Control
2. Salmonella Pathogen Reduction/HACCP
Performance Standards
C. Waivers of Regulatory Requirements
1. Regulations Providing for the
Administrator To Waive Provisions of
Inspection Regulations
2. The FSIS Salmonella Initiative Program
II. Consideration of Need for a New Poultry
Slaughter Inspection System
A. Early Development of the Inspection
Models Program
B. Existing HACCP–Based Inspection
Models Program
C. Analysis of HIMP
1. FSIS Evaluation of HIMP
a. Overview of HIMP Report
b. Inspection of Each Carcass by Online
FSIS Inspectors To Determine Whether
the Carcass Is Not Adulterated and
Therefore Eligible To Bear the Mark of
Inspection
c. Verification by Offline Inspectors of the
Establishment Executing Its HIMP
Process Control Plan Under Which
Establishment Employees Sort
Acceptable and Unacceptable Carcasses
and Parts
d. Verification of the Establishment
Executing Its Sanitation SOPs and Its
HACCP System Under 9 CFR Parts 416
and 417
e. Verification of the Outcomes of the
Establishment Process Control Plan, Both
Organoleptic and Microbiologic
f. Conclusion
2. 2001 Government Accountability Office
Report on HIMP
D. Public Health Benefits Projected From
Allocating More Inspection Resources to
Food Safety-Related Inspection
Activities
1. Risk Assessment
2. Model
3. Conclusions of the Risk Assessment
III. Proposed New Poultry Inspection System
for Young Chickens and Turkeys
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A. Replacement of SIS, NELS, and NTIS
With the New Poultry Inspection System
B. Carcass Sorting and Online Carcass
Inspection
C. Offline Verification Inspection
D. Finished Product Standards To Be
Replaced With Requirement That
Establishments Operating Under the
New Poultry Inspection System Maintain
Records To Document That the Products
Resulting From Their Slaughter
Operations Meet the Definition of Readyto-Cook Poultry
1. Establishment Requirements
2. FSIS Verification
E. Maximum Line Speeds Under the New
Poultry Inspection System
F. Facilities Requirements for
Establishments Operating Under the
New Poultry Inspection System
1. General
2. Online Carcass Inspection Stations
3. Offline Verification Inspection Stations
4. Location To Inspect the Viscera of the
First 300 Carcasses of Each Flock
5. Drainage From Processing Line
G. Eligibility To Operate Under the New
Poultry Inspection System
IV. Other Proposed Changes to Poultry
Slaughter Regulations
A. Proposed Changes to Traditional
Inspection System
B. Proposed Changes Affecting All Poultry
Slaughter Establishments
1. Procedures To Address Enteric
Pathogens and Fecal Contamination as
Hazards Reasonably Likely To Occur
a. Contamination of Poultry Carcasses and
Parts by Fecal Material and Enteric
Pathogens Are Hazards Reasonably
Likely To Occur in Poultry Slaughter
Establishments
b. Procedures Addressing Zero Tolerance
for Visible Fecal Material Before Chilling
c. Procedures To Prevent Contamination of
Carcasses and Parts by Enteric Pathogens
and Fecal Material Throughout the
Entire Slaughter and Dressing Operation
2. Impact Considerations for Small/Very
Small Low Volume Establishments
3. Proposed Changes to Time and
Temperature Requirements for Chilling
a. Background
b. Proposed Rule
c. Air Chilling
4. Proposed Changes to Online and Offline
Reprocessing Regulations
a. Background
b. Proposed Rule
V. Executive Order 12866 and Executive
Order 13563
VI. Initial Regulatory Flexibility Analysis
VII. E–Government Act
VIII. Executive Order 13175
IX. USDA Nondiscrimination Statement
X. Environmental Impact
XI. Paperwork Reduction Act
XII. Additional Public Notification
XIII. Proposed Regulatory Amendments
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I. Background
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A. Poultry Slaughter Inspection Systems
Under Existing Regulations
1. Description of Inspection Systems
Under Existing Regulations
Under current regulations, FSIS
employs four inspection systems for
poultry other than ratites: 1 The
Streamline Inspection System (SIS), the
New Line Speed Inspection System
(NELS), the New Turkey Inspection
System (NTIS), and traditional
inspection.2 SIS, NELS, and NTIS are
employed in official poultry slaughter
establishments that utilize automated
evisceration systems. Traditional
inspection is typically employed at
smaller, lower product volume
establishments that eviscerate carcasses
by hand. Automated evisceration allows
establishments to run at faster line
speeds than is possible when the
carcasses are eviscerated by hand.
Under all of the current inspection
systems, the inspection process consists
of online post-mortem inspection and
offline reinspection.
In all four of the existing inspection
systems, one or more FSIS online
inspectors inspect every carcass, with
its viscera, at a fixed point along the
slaughter and evisceration line
immediately following the separation of
the viscera from the interior of the
carcass (9 CFR 381.76(b)). They examine
each eviscerated carcass for visual
defects and direct establishment
employees to take appropriate corrective
actions if the defects can be corrected
through trimming or reprocessing. The
online inspectors also identify and
condemn carcasses with septicemic and
toxemic animal diseases, which cannot
be corrected through trimming or
reprocessing. Establishment personnel
then dispose of the condemned
carcasses under FSIS supervision.
Under each of the existing inspection
systems, establishments conduct no
carcass sorting to determine which
eviscerated carcasses appear eligible to
bear the mark of inspection, which
carcasses contain removable defects
correctable through trimming or
reprocessing, and which carcasses must
be condemned because of septicemic
and toxemic animal diseases. Rather,
the existing regulations require
establishments to assign a helper to take
1 Ratites, including ostriches, can grow to exceed
600 lbs and typically weigh as much as 350 lbs
when slaughtered. They are slaughtered and
inspected under a system that is more similar to red
meat than other poultry species. This rule would
not affect ratite inspection.
2 SIS, NELS, and NTIS are codified at 9 CFR
381.76; traditional inspection is codified at 9 CFR
381.67 and 381.76(a).
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such actions as directed by the online
post-mortem inspector after the
inspector has conducted the initial
sorting activities (9 CFR 381.76(b)).
Thus, under the existing inspection
systems, establishments rely on FSIS
online inspection personnel to
effectively control and direct their
processing. Moreover, because FSIS
online inspectors are responsible for
identifying unacceptable carcasses and
parts, it takes online inspectors more
time to conduct a carcass-by-carcass
appraisal than would be necessary if
establishments sorted and trimmed
carcasses before they were inspected.
In addition to post-mortem inspection
conducted by the online inspector, the
existing inspection systems consist of
reinspection activities conducted by
offline inspectors (9 CFR 381.76(b)).
During reinspection, FSIS inspectors
apply various trim and processing
standards, referred to as Finished
Product Standards (FPS), designed to
verify that the slaughter and
evisceration process is under control (9
CFR 381.76(b)(3)(iv)(c). This is done by
examining ten bird sample sets to
determine compliance with the FPS.
Under traditional inspection, all trim
defects (e.g., breast blisters, bruises,
fractures, and scabs) identified by the
online carcass inspector must be
removed at the online inspection
station. Processing defects (e.g. ingesta,
cloaca, and feathers) may be corrected
further down the line, subject to
reinspection. Under SIS, NELS, and
NTIS, all reinspection is conducted at
separate reinspection stations located
either before and after the chiller (SIS;
9 CFR 381.76(b)(3)(iv)(a)), or before the
chiller only (NELS and NTIS; 9 CFR
381.76(b)(4)(i)(b) and 381.76(b)(5)(i)(b)).
In addition to applying the trim and
dressing standards under FPS, offline
inspection also consists of such food
safety related activities as verifying
Hazard Analysis Critical Control Point
(HACCP) critical limits, verifying the
effectiveness of sanitation SOPs, and
collecting samples for pathogen testing.
2. Limitations of Current Inspection
Systems Under Existing Regulations and
Need for Improvement
Traditional inspection is generally
sufficient for low product volume
establishments that operate at relatively
slower line speeds; however, SIS, NELS,
and NTIS are lacking in two important
respects. First, they obscure the proper
roles of industry and inspection
personnel by assigning to FSIS online
inspectors responsibility for sorting
acceptable product from unacceptable
product, finding defects, identifying
corrective actions, and solving
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production control problems. Second,
they require FSIS to allocate significant
inspection personnel resources towards
inspection activities to detect defects
and conditions that present minimal
food safety risks, thus limiting the
resources available for more important
food safety-related inspection activities.
One limitation of the existing
inspection systems is that they require
online inspectors to conduct sorting
activities. This necessitates a timeintensive online process that requires
FSIS to allocate significant personnel
resources to conduct activities that are
more appropriately the responsibility of
the establishment. The current systems
thus limit line speeds, even if
establishments can demonstrate that
they are able to produce safe,
unadulterated, wholesome products at
more efficient rates. It also limits
establishments’ incentive to improve
their processing methods and to develop
more efficient slaughter and dressing
technologies.
For example, under SIS, an
establishment operating under optimal
processing conditions is limited to line
speeds of 35 carcasses per minute with
one online inspector per line and 70
carcasses per minute with two online
inspectors per line. Although NELS
allows for a slightly faster maximum
line speed—91 birds per minute under
optimal processing conditions—it
requires three online inspectors per line.
And under NTIS, an establishment
operating under optimal processing
conditions is limited to processing 32
light birds per minute with one online
inspector per line and 51 light birds per
minute with two online inspectors per
line. For heavy birds, those speeds
decrease to 25 birds per minute and 45
birds per minute, respectively.
FSIS is proposing a new inspection
system to improve food safety and the
effectiveness of inspection systems,
reduce the risk of foodborne illness in
the United States, remove unnecessary
regulatory obstacles to innovation, and
make better use of the Agency’s
resources. If establishment personnel
sorted the carcasses and took necessary
corrective actions before the carcasses
were presented for inspection, the
online inspectors could be stationed
later in the process and would be
presented with carcasses that have
fewer defects. Such a system would
allow the online inspector to conduct a
more efficient inspection, a carcass-bycarcass critical appraisal, to determine
whether each carcass is not adulterated
and therefore eligible to bear the mark
of inspection. As a result, FSIS could
assign fewer inspectors to online
inspection, freeing up Agency resources
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to conduct offline inspection activities
that are more important for food safety,
such as verifying compliance with
sanitation and HAACP requirements, or
conducting Food Safety Assessments.
Moreover, the existing poultry
slaughter inspection systems were
designed before FSIS issued its HACCP
regulations and began targeting its
resources to address public health risks
associated with foodborne pathogens.
The existing systems were developed
when visually detectable animal
diseases were more prevalent and
considered to be more of a concern than
they are today. The line speed limits
prescribed in SIS, NELS, and NTIS
reflect the Agency’s previous focus on
the detection of visible defects and
animal diseases and do not give
establishments the flexibility to develop
new technologies that would allow for
a more efficient approach to address
these conditions. For example, while
FSIS inspectors are required to inspect
and condemn carcasses for visual
defects at one point in the slaughter
process, poultry slaughter
establishments could be given more
flexibility to develop procedures to
identify and condemn unacceptable
carcasses and parts earlier and at
various points in the slaughter and
production process. An inspection
system that provides flexibility for
establishments to detect and remove
visible defects and animal at point in
the process before the carcasses are
presented to the FSIS inspector would
permit establishments to operate at
faster line speeds if they are able to
maintain process control.
Another limitation with SIS, NELS,
and NTIS is that they focus substantial
FSIS inspection resources on detecting
visible trim and dressing defects that are
less important to food safety,
particularly in light of what is now
known about the role microbial
contamination plays in causing
foodborne human illness. These
inspection models need to be updated
in light of the significant advances that
have been made in the control or
eradication of many animal diseases
that were more prevalent and were
considered to present a greater concern
when the existing inspection systems
were designed, particularly in generally
healthy classes of animals such as
young chickens.
Moreover, the analysis in the risk
assessment conducted by FSIS suggests
a significant correlation between
increased unscheduled offline
inspection services and lower levels of
Salmonella and Campylobacter in
young chicken and turkey slaughter
establishments. This analysis indicates
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that reallocating inspection resources
currently dedicated to online inspection
under the existing inspection systems to
offline, food safety related inspection
activities, such as increased HACCP
verification, sanitation SOP verification,
pathogen sampling, and Food Safety
Assessments, could potentially reduce
pathogen levels. Additionally, FSIS
could devote more resources to
inspection activities that focus on the
areas of greatest risk in the poultry
production system if establishments
were required to assume greater
responsibility for monitoring
compliance with trim and dressing
performance standards.
B. Regulations for Microbiological
Testing Under the Existing Inspection
Systems
1. Generic E. coli Criteria for Measuring
Process Control
The current regulations require that
official poultry slaughter establishments
conduct regular testing for generic
Escherichia coli (E. coli) at the end of
the chilling process or at the end of the
slaughter line as a means to verify
process control (9 CFR 381.94(a)). These
regulations prescribe requirements for
collecting the samples, obtaining
analytical results, and maintaining
records of such results (9 CFR
381.94(a)(2), (3), and (4)). They also
include criteria for evaluating an
establishment’s generic E. coli testing
results (9 CFR 381.94(a)(5)). The
regulations provide that generic E. coli
testing results that do not meet the
criteria described in the regulations
indicate that the establishment may not
be maintaining process controls
sufficient to prevent fecal contamination
(9 CFR 381.94(a)(6)). If an establishment
is not meeting the E. coli test results
criteria, the regulations state that FSIS
will take further action as appropriate to
ensure that all applicable provisions of
the law are being met (9 CFR 381.94(6)).
In the preamble to the HACCP final
rule (61 FR 38806, July 25, 1996), FSIS
stated that microbial testing is an
essential element for verifying process
control of raw meat and poultry.
Escherichia coli Biotype 1 (generic E.
coli) was selected as the target organism
for verifying process control for a
variety of reasons, including: A strong
association of E. coli with the presence
of enteric pathogens and, in the case of
slaughtering, the presence of fecal
contamination; E. coli occurs at a higher
frequency than Salmonella, and
quantitative E. coli testing permits more
rapid and more frequent adjustment of
process control; and there is wide
acceptance in the international
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scientific community of its use as an
indicator of the potential presence of
enteric pathogens. However, since the
implementation of the HACCP final
rule, and with respect to young chicken
carcasses, the reliability of E. coli as an
indicator of process control has been
called into question. In its final report
adopted February 13, 2004, ‘‘Response
to the Questions Posed by FSIS
Regarding Performance Standards with
Particular Reference to Broilers (Young
Chickens),’’ the National Advisory
Committee on Microbiological Criteria
for Foods (NACMCF) stated that E. coli
may no longer be as useful in broiler
operations as originally thought.
NACMCF recognized that FSIS viewed
E. coli as a direct measure of control of
fecal contamination and, by implication,
Salmonella or other enteric pathogens.
However, NACMCF stated that recent
published information indicates that
this assumption may not be valid for E.
coli in young chickens. For example, in
young chickens, its presence may also
be a result of infectious process and air
sacculitis, in addition to fecal
contamination.3
Thus, FSIS has tentatively decided to
remove the requirement that poultry
slaughter establishments test for generic
E. coli at post-chill and to allow
establishments to use other, more
relevant indicators of process control.
FSIS is proposing that all poultry
slaughter establishments collect and
analyze carcass samples for
microbiological analysis at the pre-chill
and post-chill points in the process. The
basis for this decision and a discussion
of the proposed testing requirements are
set out later in this document.
2. Salmonella Pathogen Reduction/
HACCP Performance Standards
In addition to generic E. coli criteria,
the existing regulations contain
Salmonella pathogen reduction
performance standards for certain
poultry slaughter establishments and
establishments that produce certain raw
ground poultry products (9 CFR
381.94(b)). The codified performance
standards are based on the prevalence of
Salmonella found by the Agency’s
nationwide microbiological baseline
studies, which were conducted before
the PR/HACCP rule was adopted. The
3 Gomis, S.M., Riddell, C., Potter, A.A., and Allan,
B.J., Phenotypic and genotypic characterization of
virulence factors Escherichia coli isolated from
broiler chickens with simultaneous occurrence of
cellulites and other colibacillosis lesions. Can J Vet
Res. 2001 Jan; 65(1):1–6.
Russell, S. M., The effect of airsacculitis on bird
weights, uniformity, fecal contamination,
processing errors, and populations of
Campylobacter spp. and Escherichia coli. Poult.
Sci. 2003; 82:1326–1331.
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regulations provide for FSIS to collect
and analyze unannounced Salmonella
samples sets in poultry slaughter
establishments to detect whether these
establishments are meeting the pathogen
reduction performance standards (9 CFR
381.94(b)(2)). The performance
standards set a maximum number of
Salmonella-positive samples allowable
per sample set and are defined on a
product class basis so that an
establishment operating at the baseline
level would have an 80 percent chance
of meeting the standard. Establishments
are required to take corrective actions
when FSIS determines that they are not
meeting the performance standards (9
CFR 381.94(b)(3)(i) and (ii)).
Under the regulations, an
establishment’s failure to take the
corrective actions necessary to comply
with the Salmonella performance
standards, or an establishment’s failure
to meet the standards on the third
consecutive series of FSIS-conducted
tests for that product, constitutes a
failure to maintain sanitary conditions
and to maintain an adequate HACCP
plan (9 CFR 381.94(b)(3)(iii)). The
regulations provide that such failure
will cause FSIS to suspend inspection
services (9 CFR 381.94(b)(3)(iii)).
However, the Agency’s ability to
directly enforce the pathogen reduction
performance standards has been limited
since 2001, after a ruling by the U.S.
Court of Appeals for the Fifth Circuit in
Supreme Beef Processors, Inc. v. USDA.
In that case, the court enjoined FSIS
from suspending inspection services
against a meat grinding operation for
failure to meet the Salmonella
performance standards. Since that time,
FSIS has used Salmonella failures as a
basis to conduct an in-depth evaluation
of the establishment’s food safety
systems, including its HACCP plan and
sanitation SOPs.
In 2006, after an intensive review of
the results of several years of
Salmonella testing that showed a trend
of increasing prevalence of Salmonella
in young chicken establishments, FSIS
established three establishment
performance categories for Salmonella
based on the codified performance
standards (‘‘Salmonella Verification
Sample Result Reporting: Agency Policy
and Use in Public Health Protection,’’
71 FR 9772–9777, February 27, 2006).
The new performance Category 1
represented the best performing
establishments and was defined as no
more than half of the regulatory
standard. Category 2 was set at more
than half but not exceeding the
regulatory standard. Category 3
establishments were exceeding the
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regulatory standard and represent the
worst performing establishments.
When FSIS announced the new
performance categories, the Agency
explained that it intended to track the
performance of the different product
classes it samples for Salmonella and
publish on the FSIS Web site the names
of establishments in Categories 2 and 3
for any product class that did not have
90 percent of its establishments in
Category 1. FSIS began publishing the
names of young chicken establishments
in Category 2 and 3 in March 2008. FSIS
has continued to publish the names of
these establishments on or about the
15th of each month since then.
Since it established the new
Salmonella performance categories,
FSIS has updated the year-long
Nationwide Microbiological Baseline
Data Collection Programs to better
measure improvements in pathogen
reduction in all classes of raw product.
Young chicken and young turkey
microbiological baselines were
completed in 2008 and 2009,
respectively. On May 14, 2010, in
response to a charge from the
President’s Food Safety Working Group,
the Agency announced that it had
developed new performance standards
for Salmonella and Campylobacter for
chilled carcasses in young chicken and
turkey slaughter establishments based
on the new baseline results (‘‘New
Performance Standards for Salmonella
and Campylobacter in Young Chicken
and Turkey Slaughter Establishments,’’
75 FR 27288).
On March 21, 2011, FSIS published a
Federal Register notice to announce the
forthcoming implementation of the new
performance standards for Salmonella
and Campylobacter (‘‘New Performance
Standards for Salmonella and
Campylobacter in Young Chicken and
Turkey Slaughter Establishments:
Response to Comments and
Announcement of Implementation
Schedule,’’ 76 FR 15282). In the Federal
Register notice, FSIS announced, among
other actions, that Web-posting of young
chicken and turkey establishments that
fail the new Salmonella standards
(‘‘Category 3’’) for their last set will
begin as sample sets scheduled for July
2011 are completed. In that notice, the
Agency also explained that ‘‘[t]hese new
Salmonella standards are to be applied
to sample sets from establishments
included in the Agency’s Salmonella
Verification Program in the place of the
performance standards for young
chickens (as broilers) codified at 9 CFR
381.94 and the standards for young
turkeys announced in a Federal Register
Notice of 1995.’’ FSIS also stated that
‘‘[t]he Agency intends to issue a
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proposed rule that would formally
rescind the codified standards that are
no longer in effect’’ (76 FR 15282).
Therefore, FSIS is proposing to
eliminate the pathogen performance
standard regulations in 9 CFR 381.94(b).
FSIS can effectively address Salmonella
through the actions discussed above and
through the Salmonella Initiative
Program described below.
C. Waivers of Regulatory Requirements
1. Regulations Providing for the
Administrator To Waive Provisions of
Inspection Regulations
The regulations in 9 CFR 303.2(h) and
381.3(b) provide for the Administrator
to waive for limited periods any
provisions of the regulations to permit
experimentation so that new
procedures, equipment, or processing
techniques may be tested to facilitate
definite improvements. Under these
regulations, FSIS may only grant
waivers from the provisions in the
regulations that are not in conflict with
the purposes or provisions of the FMIA
or PPIA (9 CFR 303.1(h) and 381.3(b)).
FSIS decides whether to grant
requests for waivers based on proposals
and documentation submitted by
establishments to demonstrate that the
use of a new technology is scientifically
sound; that it will facilitate definite
improvements; and that issuing the
waiver will not conflict with the
provisions of the FMIA or PPIA.4 If FSIS
determines that the information
submitted by an establishment supports
the requested waiver, the Agency will
waive the appropriate provisions in the
regulation for a limited period of time
to allow the establishment to conduct an
in-plant trial. The purpose of the inplant trial is to gather data on the effects
of the use of the new technology. FSIS
reviews the data that is developed in the
trial to determine whether they establish
that the purpose of the waiver is being
met.
Several poultry slaughter
establishments are operating under
waivers that allow them to use
technologies that are not provided for in
the regulations. As of April 2011, for
example, FSIS had granted waivers to
144 poultry slaughter establishments to
allow these establishments to conduct
online re-processing of poultry carcasses
and parts accidentally contaminated
with digestive tract contents. As
discussed in detail later in this
document, the current regulations only
provide for reprocessing of accidentally
contaminated poultry at a designated
4 For Agency New Technology waiver procedures,
see https://www.fsis.usda.gov/Regulations_&_
Policies/New_Technologies/index.asp.
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offline reprocessing station (9 CFR
381.91). Under the Salmonella Initiative
Program (SIP) (76 FR 41186, July 13,
2011), the Agency has also granted six
poultry slaughter establishments
waivers from the specific time and
temperature chilling requirements
prescribed in 9 CFR 381.66. Any
establishment that has been granted a
waiver for on-line reprocessing, or any
other slaughter process, and is
continuing to operate under that waiver,
must now participate in SIP and
conduct testing as discussed in greater
detail below.
The data generated from the in-plant
trials conducted under the online
reprocessing waivers and the waivers
from the time and temperature chilling
requirements have demonstrated that
the technologies used in these studies
have been successful and yielded
definite improvements.(See ‘‘FSIS
Analysis of On-line and Off-line
Reprocessing Systems,’’ available for
viewing by the public in the FSIS
docket room and on the FSIS Web site
at: https://www.fsis.usda.gov/
regulations_&_policies/Proposed_Rules/
index.asp.) Therefore, FSIS is proposing
to amend the regulations to provide for
the use of these technologies, which
would end the need for these waivers.
The proposed amendments are
described under the headings ‘‘Proposed
Changes to Time and Temperature
Requirements for Chilling’’ and
‘‘Proposed Changes to Online and
Offline Reprocessing Regulations,’’
below.
All establishments operating under
waivers from any regulatory
requirements, not just waivers for OLR
and time and temperature regulations,
will be participating in the Salmonella
Initiative Program (SIP), described
below. Thus, the SIP would continue
after any final rule resulting from this
proposal becomes effective.
2. The FSIS Salmonella Initiative
Program (SIP)
Under SIP, meat and poultry slaughter
establishments receive waivers of
regulatory requirements on condition
that they will conduct regular microbial
testing and share the resulting data with
FSIS. The Agency described preliminary
details of SIP in a January 28, 2008,
Federal Register notice (73 FR 4767–
4774) and announced its final terms and
conditions in the July 13, 2011, Federal
Register notice (76 FR 41186). SIP
benefits public health in that it
encourages slaughter establishments to
conduct testing for microbial pathogens,
which is a key feature of effective
process control, and to respond to
testing results by taking steps when
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necessary to regain process control. In
addition, SIP enables FSIS to use
establishment data to inform Agency
policy aimed at enhancing public health
protection.
SIP establishments test for
Salmonella, Campylobacter (if
applicable), and generic E. coli or other
indicator organisms and share all
sample results with FSIS.
Establishments currently operating
under regulatory waivers must
participate in SIP or forfeit their
waivers. All establishments operating
under waivers will continue to operate
under a SIP waiver and will continue to
conduct testing under SIP if their
waivers are not addressed in the final
rule resulting from this proposal.
II. Consideration of Need for a New
Poultry Slaughter Inspection System
A. Early Development of the Inspection
Models Program
In 1996, FSIS published its PR/
HACCP final rule as the first step of a
comprehensive initiative to target the
Agency’s resources to address the public
health risks associated with foodborne
pathogens, which cannot be detected by
organoleptic inspection (61 FR 38868).
Under FSIS’s PR/HACCP regulations,
establishments are required to develop
and implement a system of preventive
controls to ensure that their products
are safe. This approach gives
establishments more flexibility to
determine how they can best meet the
Agency’s regulatory requirements. FSIS
verifies the adequacy and effectiveness
of establishments’ HACCP systems.
The existing poultry slaughter
inspection systems were developed
before HACCP was implemented and
require that FSIS inspectors sort
carcasses and direct establishments’
corrective actions, rather than requiring
establishments to sort, trim, and
reprocess carcasses before they are
inspected by FSIS. In 1997, in order to
improve food safety and the
effectiveness of inspection systems,
reduce the risk of foodborne illness in
the United States, remove unnecessary
regulatory obstacles to innovation, and
make better use of the Agency’s
resources, FSIS announced, in a Federal
Register notice, that the Agency would
be developing a new HACCP-based
inspection models project (62 FR
31553). During the HACCP-based
inspection models project, FSIS would
design and test various new inspection
models in a series of trials in volunteer
meat and poultry slaughter
establishments.
Under the initial inspection models
approach, establishment personnel were
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responsible for identifying and
removing normal from abnormal
carcasses and parts, and FSIS inspection
personnel performed inspection
activities that focused on the areas of
greatest risk in the poultry products
inspection system in each
establishment.
In 1998, the American Federation of
Government Employees, several FSIS
inspectors, and a public interest
organization filed a suit to enjoin FSIS
from implementing the HACCP-based
inspection model project (‘‘HIMP’’). The
plaintiffs alleged that HIMP violated the
requirement in the PPIA that
government inspectors conduct a postmortem inspection of each poultry
carcass. Specifically, the PPIA provides
that the Secretary, whenever processing
operations are being conducted, shall
cause to be made by inspectors postmortem inspection of the carcass of each
bird processed (21 U.S.C. 455(b)). The
district court upheld HIMP, finding that
the word ‘‘inspection’’, as used in the
statute, does not necessarily mandate a
direct, physical examination of each
carcass and that the model program was
a rational policy judgment within the
discretion afforded to the Secretary.
The plaintiffs appealed and the Court
of Appeals for the District of Columbia
Circuit reversed the district court’s
decision. The Court found that the PPIA
requires Federal inspectors—rather than
plant employees—to make the decision
about whether each carcass is
adulterated within the meaning of the
statute. The case was remanded to the
district court for further proceedings.
In response to the Court of Appeals’
opinion, FSIS modified HIMP to
position one inspector at a fixed
location near the end of the slaughter
line in each poultry slaughter
establishment. This inspector was
responsible for examining each poultry
carcass for adulteration after the
carcasses had been eviscerated, sorted,
washed, and trimmed by establishment
employees, but before the carcasses
entered the chiller. The modified
models project also included FSIS offline inspectors who were responsible for
conducting HACCP and sanitation
system verification activities and for
closely examining a sample of carcasses
for food safety defects to ensure that the
establishment’s process was under
control and that adulterated birds were
not getting past the establishment
sorters. On remand, the district court
found that HIMP, as modified, complied
with both the applicable statutory
provisions and the opinion issued by
the Court of Appeals.
The plaintiffs again appealed to the
Court of Appeals for the DC Circuit.
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Plaintiffs argued that the modified
inspection procedures were not in
compliance with the Court of Appeals’
opinion because FSIS had delegated
some inspection duties to plant
employees who were responsible for
sorting defective carcasses and making
preliminary decisions regarding
adulteration. The court rejected this
argument, finding that the PPIA does
not prohibit plant employees from
paring down the overall number of
carcasses by sorting and removing
carcasses before they reach the Federal
inspector. The Court held that because
the modified inspection model program
required Federal inspectors to
personally examine each poultry carcass
leaving the slaughter line, FSIS was in
compliance with the PPIA’s requirement
that ‘‘the carcass of each bird
processed’’ be inspected for
adulteration.
Plaintiffs also argued that the line
speeds allowed in the HIMP plants were
too fast to allow Federal inspectors to
make a critical appraisal of each carcass.
The Court found that FSIS’s decision to
allow higher line speeds was reasonable
in light of the fact that establishment
employees are required to sort defective
carcasses prior to Federal inspection,
resulting in fewer adulterated poultry
carcasses being presented for Federal
inspection. The Court also noted that
although the PPIA delineates what must
be inspected and by whom, it does not
tell the reader exactly what an
inspection is. The court concluded that
HIMP, as modified, reflected a
reasonable design of an inspection
system by the agency charged with
responsibility for administering the
PPIA and that it would rely on the
agency’s experience and informed
judgment in evaluating the validity of
the system under the law. Under these
circumstances, the Court of Appeals
upheld HIMP, as modified.
B. Existing HACCP-Based Inspection
Models Program 5
The revised HACCP-Based Inspection
Models Project (HIMP) was initiated in
20 young chicken slaughter
establishments and 5 turkey slaughter
establishments on a waiver basis.
Under HIMP, post-mortem inspection,
referred to simply as ‘‘carcass
inspection,’’ is conducted by a single
online carcass inspector who visually
inspects every carcass at a fixed location
on the evisceration line immediately
prior to the chiller. Carcass inspection
takes place after establishment
personnel have already sorted the
5 For a description of the performance standards
used during the HIMP pilot, see Appendix A.
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eviscerated carcasses, disposed of
carcasses that they have identified as
having condemnable conditions, and
conducted any trim and reprocessing
they believe necessary to correct
removable defects. Carcass inspection is
conducted much more efficiently and
effectively under HIMP than under the
existing inspection systems because
establishment personnel have already
sorted, trimmed, and reprocessed the
carcasses, thereby removing most visible
defects, before the online carcass
inspector appraises them.
Under HIMP, offline inspection is
referred to as ‘‘verification inspection.’’
Verification inspection consists of
system verification activities through
which FSIS continuously monitors and
evaluates establishment process control.
FSIS conducts more offline, food safety
related verification inspection activities
under HIMP than under the existing
inspection systems. Some examples of
verification inspection activities
include: HACCP, sanitation SOP, and
other prerequisite program verification
procedures, including verification
checks specifically for septicemia and
toxemia and for fecal contamination;
verifying sanitary dressing requirements
at multiple points in the inspection
system; and sample collection for
pathogen testing.
FSIS has concluded that the HIMP
model has a number of benefits, such as
focusing FSIS inspection personnel on
the areas of greatest risk in the poultry
production system and providing an
incentive to establishments to improve
and innovate, while ensuring effective
online inspection at line speeds of 175
birds per minute.
C. Analysis of HIMP
1. FSIS Evaluation of HIMP
FSIS has conducted a comprehensive
analysis of data collected from the
operation of HIMP in young chicken
slaughter establishments and has
prepared a written report (the ‘‘HIMP
Report’’) that presents a thorough
evaluation of the models tested. Based
on this evaluation, FSIS has concluded
that compared to inspection at nonHIMP establishments, HIMP has
improved the safety of poultry products
and increased overall consumer
protection while still ensuring carcassby-carcass inspection of each
eviscerated carcass.
A detailed summary of the HIMP
Report is provided below. The full
HIMP Report is available for viewing by
the public in the FSIS docket room and
on the FSIS Web site at: https://
www.fsis.usda.gov/
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index.asp.
Prior to beginning HIMP, an
independent consulting firm, Research
Triangle Institute (RTI) conducted
baseline organoleptic and
microbiological data collection in 16
young chicken slaughter establishments
that volunteered to participate in the
HIMP program. These baseline
collection results reflect the
performance of pre-HIMP poultry
slaughter inspection systems and
provided the basis to establish HIMP
performance standards for septicemia
and toxemia, for fecal contamination,
and for five other consumer protection
(OCP) concerns (see Appendix A for
information about these performance
standards). Prior to finalizing the
standards, RTI conducted the same data
collection after HIMP was implemented
in 16 establishments and found
improvement in various aspects of
establishment performance after
implementation of the HIMP system.
The HIMP performance standards were
finalized in November 2000. To
participate in the program,
establishments operating under HIMP
are required to maintain process control
plans to meet the performance standards
for food safety and non-food safety OCP
defects. The HIMP performance
standards are a measure for comparing
the performance of establishments
operating under the new HIMP
inspection system with performance
when operating under the current nonHIMP inspection systems.
Following entry of a total of 20 young
chicken slaughter establishments into
the HIMP program, in 2002, FSIS
collected FSIS verification data that
show that HIMP establishments
exceeded the performance standards for
food safety and all but one of the OCP
standards. The HIMP Report contains
the most recent data showing that the
HIMP establishments continue to meet
the HIMP performance standards. The
HIMP Report also evaluates other
measures to compare HIMP
establishment performance with nonHIMP establishment performance.
Therefore, based on these results, HIMP
establishments have consistently
performed better under HIMP than they
did under non-HIMP inspection
systems.
a. Overview of HIMP Report
The HIMP Report describes FSIS’s
microbiological and inspection findings
in young chicken slaughter
establishments participating in HIMP
and compares them with the HIMP
performance standards or with
comparison sets of non-HIMP
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establishments. The first comparison set
of establishments was a subset of 64
non-HIMP establishments selected to be
comparable to HIMP establishments
with respect to total slaughter volume,
line speeds, and geographic
distribution. The second comparison set
was all 176 non-HIMP establishments
that slaughtered young chickens in all 5
years considered in the study. The
evaluation is based on data for the
calendar years CY2006 through CY2010,
with exceptions where only more recent
data are available.
Across HIMP and non-HIMP
establishments, analyses compared the
number of offline inspection
procedures, the rates of health-related
regulatory noncompliances, fecal
contamination noncompliances, and
Salmonella positive rates. FSIS
evaluated offline inspection procedures
to determine whether comparable levels
of inspection are being performed in
HIMP establishments compared to nonHIMP establishments. FSIS looked at
the other data to evaluate whether the
HIMP system resulted in public health
benefits and continued to ensure that
FSIS inspected each carcass presented
for inspection.
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b. Inspection of Each Carcass by FSIS
Inspectors To Determine Whether the
Carcass Is Not Adulterated and
Therefore Eligible To Bear the Mark of
Inspection
The HIMP Report evaluates the ability
of the FSIS online carcass inspector (CI)
to detect carcasses affected with
septicemia/toxemia and visible fecal
contamination after the establishment
has sorted the carcasses but before the
carcasses enter the chiller. The purpose
of this analysis is to demonstrate that
even though CI’s in HIMP plants are
presented with an extremely low
number of carcasses affected with
septecimia/toxemia and visible fecal
contamination, they are still able to
detect carcasses with these visible food
safety defects.
Data collected from April 1, 2009, to
March 31, 2011, show that the CI in
HIMP establishments found 125
carcasses affected with septicmia/
toxemia and 26,815 carcasses with
visible fecal contamination. The HIMP
Report calculates the CI detection rates
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for both of these food safety defects by
dividing the number of carcasses
affected with them by the total number
of carcasses presented to the CI
inspector. For septicemia/toxemia, the
CI detected affected carcasses at a rate
of 0.000004 percent or 4 per 100 million
carcasses slaughtered. For visible fecal
contamination, the CI detected affected
carcasses at a rate of 0.0009 percent or
9 per million carcasses slaughtered. The
levels of these diseases and fecal
contamination that are presented to the
CI can be measured by the results of the
FSIS off-line verification of the HIMP
performance standards. Verification
checks are conducted by the FSIS
verification inspector (VI) before the CI
and after the establishments has sorted
the carcasses. The findings of those
verification checks show that fewer than
8 per 1 million carcasses (0.0008
percent) processed in HIMP
establishments were found to have
septicemia/toxemia and that fewer than
0.8 per thousand carcasses (0.08
percent) processed in HIMP
establishments were found to have
visible fecal contamination. These rates
were lower than the HIMP performance
standards of 0.1% carcasses for
septicemia/toxemia and 0.8% carcasses
for visible fecal contamination.
Therefore, levels of these diseases and
fecal contamination presented to the CI
are very low in HIMP establishments.
Nevertheless, the CI in HIMP
establishments further reduces the
number of carcasses with septicemia,
toxemia, or visible fecal contamination,
thereby reducing food safety defects to
levels lower than found in non-HIMP
establishments. In conclusion, the most
recent data demonstrates that the CI in
HIMP establishments is able to identify
carcasses affected with septicemia,
toxemia, and visible fecal
contamination.
c. Verification by Offline Inspectors of
the Establishment Executing Its HIMP
Process Control Plan Under Which
Establishment Employees Sort
Acceptable and Unacceptable Carcasses
and Parts
Because fewer inspectors are required
to conduct online carcass inspection in
HIMP establishments, FSIS inspection
personnel are able to perform more
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offline food safety inspection activities.
The HIMP study focuses on 11 offline
inspection procedures identified by
codes that apply to all poultry slaughter
establishments. FSIS chose to focus on
these procedures because they are all
related to food safety or production of
wholesome product (with minimal
defects). These inspection procedures
determine the type of inspection
activities that FSIS personnel perform to
verify compliance with specific
regulatory requirements. The 11
inspection procedure codes considered
in the HIMP study are associated with
procedures that FSIS inspection
personnel perform to:
• Verify an establishment’s
compliance with the sanitation SOP
regulations in 9 CFR 416.11–416.16
(procedure codes 01A01, 01B01, 01B02,
01C01, 01C02);
• Verify compliance the HACCP
regulations in 9 CFR part 417
(procedure codes 03A01, 03J01, 03J02);
• Verify compliance with relevant
regulations for finished product
standards (FPS) and good commercial
practices (procedure code 04C04);
• Verify compliance with generic E.
coli testing requirements under 9 CFR
381.91 (procedure code 05A01); and
• Verify compliance with the
Sanitation Performance Standards
regulations in 9 CFR 416.1–416.6
(procedure code 06D01).
The HIMP Report compares the ratio
of each inspection procedure performed
per young chicken slaughter
establishment for HIMP and non-HIMP
establishments. The comparison shows
that in CY2010, FSIS offline inspection
personnel performed 1.6 times more
offline inspection procedures in HIMP
establishments than in non-HIMP
establishments. These procedures
include verifying compliance with both
OCP- and food safety-related
regulations. This increased level of
offline inspection activities ensures that
HIMP establishments are maintaining
OCP and food safety defects at levels
that are less than in non-HIMP
establishments and thereby producing a
safer product.
Table 1 below presents the findings
for each inspection procedure code.
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TABLE 1—CY2010 RATIOS OF INSPECTION PROCEDURES PER ESTABLISHMENT IN HIMP TO NON-HIMP
64 Non-HIMP
comparison
establishments
(procedures/
establishment)
20 HIMP
establishments
(procedures/
establishment) 6
Procedure code
Total .................................................................................................................................
HIMP/Non-HIMP
ratio
14135.9
8723.7
1.6
3.4
140.3
98.0
259.2
294.8
3.7
148.7
110.9
272.5
299.0
0.9
0.9
0.9
1.0
1.0
2.5
10296.1
287.0
1.9
3027.5
259.4
1.3
3.4
1.1
2612.3
4447.4
0.6
0.2
1.3
0.2
151.5
0.9
Sanitation SOP verification procedures
01A01
01B01
01B02
01C01
01C02
...............................................................................................................................
...............................................................................................................................
...............................................................................................................................
..............................................................................................................................
..............................................................................................................................
HACCP verification procedures
03A01 ...............................................................................................................................
03J01 ...............................................................................................................................
03J02 ...............................................................................................................................
FPS and good commercial practices verification procedures
04C04 ..............................................................................................................................
Generic E. Coli testing verification procedures
05A01 ...............................................................................................................................
Sanitation Performance Standards verification procedures
06D01 ..............................................................................................................................
The number of 04C04 inspections in
HIMP establishments appears to be less
than in non-HIMP establishments.
However, the number of 04C04
inspection procedures in HIMP and
non-HIMP establishments is not directly
comparable since they are counted
differently. In HIMP establishments,
during this procedure, a minimum of 2
OCP 10 bird sample sets are conducted
in a single shift and are counted as a
single 04C04 inspection procedure. In
non-HIMP plants, each 10 bird sample
set is counted as a separate 04C04
inspection procedure.
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d. Verification of the Establishment
Executing Its Sanitation SOPs and Its
HACCP System Under 9 CFR Parts 416
and 417
(1) Offline Inspection Procedures
Performed
The Sanitation SOP regulations in 9
CFR 416 and the HACCP regulation in
9 CFR 417 are among the regulations
most strongly related to public health.
There are eight inspection procedures
associated with activities that FSIS
inspectors perform to verify compliance
with the Sanitation SOP and HACCP
regulations. These are the inspection
procedures with codes in the 01 series
and 03 series presented in Table 1
above. The HIMP Report found that in
CY2010, FSIS inspectors performed
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approximately 2.8 more offline
procedures to verify compliance with
Sanitation SOP and HACCP regulatory
requirements than inspectors did in
non-HIMP establishments.
The HIMP Report also compares the
rate at which inspectors in HIMP
establishments performed the HACCP
3J01 procedure in HIMP establishments
to the rate performed in non-HIMP
establishments. The inspection
activities under the 03J01 procedure
include random verification of all
HACCP requirements, and over 90
percent of these activities involve
verifying an establishment’s compliance
with FSIS’s zero tolerance for visible
fecal contamination. The HIMP Report
found that in CY2010, inspectors in
HIMP establishments performed 3.4
more 03J01 procedures overall than
inspectors in non-HIMP establishments
(see Table 3 above). These data show
that under HIMP, compared to nonHIMP inspection systems, inspectors are
able to spend more time in preventionoriented inspections, which better
protects the public from foodborne
disease. This increased level of
inspection ensures that HIMP
establishments continuously satisfy
food safety performance standards and
HACCP regulations and are maintaining
OCP- and food safety defects at levels
that are less than in non-HIMP
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142.2
establishments and thereby producing a
safer product.
(2) Public Health Related NonCompliances
For purposes of data analysis and for
targeting FSIS resources, FSIS
categorizes each of its regulatory
requirements based on how strongly
non-compliance with that regulation
could adversely affect public health.
The categories are ranked from zero to
three, and the FSIS regulations that are
most strongly related to public health
are classified as category 3 regulations.
Category 3 regulations are those that if
in non-compliance are most likely to
endanger public health. A noncompliance record or ‘‘NR’’ associated
with a category 3 regulation is classified
as a ‘‘W3 Non-compliance Record’’ or
‘‘W3NR.’’ These are also referred to as
‘‘health-related’’ NRs.
The HIMP Report summarizes and
compares the health-related NR rates by
inspection procedure for HIMP and the
control set of non-HIMP establishments
for the 5 years of combined CY2006 to
CY2010 data. The health-related NR rate
for an inspection procedure is
calculated by dividing the total number
of health-related NRs associated with
that inspection procedure by the total
number of inspection procedures
performed under that inspection
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procedure. The comparison shows that
health-related NR rates at HIMP
establishments are not statistically
different or are statistically lower for all
inspection procedures considered. This
information is presented in Table 2
below. These data demonstrate that
HIMP establishments are satisfying all
4417
food safety, HACCP, and sanitation
regulations designed to insure that
establishments are producing safe
product and wholesome products.
TABLE 2—FIVE YEAR AVERAGE HEALTH-RELATED NR RATES FOR HIMP AND NON-HIMP BROILER ESTABLISHMENTS
HIMP broiler
establishments
(percent)
Proc Code
01A01 ...............................................................................................................................................................
01B01 ...............................................................................................................................................................
01B02 ...............................................................................................................................................................
01C01 ..............................................................................................................................................................
01C02 ..............................................................................................................................................................
03A01 ...............................................................................................................................................................
03J01 ...............................................................................................................................................................
03J02 ...............................................................................................................................................................
05A01 ...............................................................................................................................................................
06D01 ..............................................................................................................................................................
0.00
0.21
1.33
0.38
1.27
0.00
0.90 *
0.67
0.00
0.02
Non-HIMP comparison broiler
establishments
(percent)
0.09
0.28
1.33
0.39
1.27
0.39
1.41
0.75
0.00
0.03
* indicates a statistically significant difference at the 0.05 level.
(3) Fecal Contamination: NRs
Associated With Fecal Contamination
The HIMP Report analyzes NR rates
for visible fecal contamination in HIMP
and non-HIMP comparison
establishments for CY2006 to CY2010.
Because visible fecal contamination is a
hazard reasonably likely to occur,
poultry slaughter establishments
address visible fecal contamination in
their HACCP plans. The visible fecal NR
rate was computed as the total number
of fecal contamination NRs divided by
the sum of the number of the HACCP
verification 03J01 and 03J02 procedures
performed. This comparison found that
fecal NR rates in HIMP establishments
are statistically lower than those in both
the control set of non-HIMP
establishments and the all non-HIMP
comparison set for all the years
considered (see Table 3 below). This
means that the rate of visible fecal
material contamination in HIMP
establishments is about half that of non-
HIMP establishments. Thus,
establishments operating under the
HIMP inspection system had lower rates
of visible fecal contamination than
establishments operating under nonHIMP inspection systems. In slaughter
establishments, fecal contamination of
carcasses is the primary avenue for
contamination by pathogens. Based on
these data, HIMP establishments likely
have lower levels of pathogens than
non-HIMP establishments. The fecal NR
rates are presented in Table 3 below.
TABLE 3—FECAL NR RATES AT HIMP AND NON-HIMP COMPARISON ESTABLISHMENTS
Non-HIMP
comparison
establishments
(percent)
HIMP
(percent)
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2006
2007
2008
2009
2010
.................................................................................................................................
.................................................................................................................................
.................................................................................................................................
.................................................................................................................................
.................................................................................................................................
Additional analysis conducted on the
fecal NR rates in HIMP and non-HIMP
establishments shows that that fecal NR
rates in HIMP establishments are
independent of production volume.
The HIMP Report also evaluates the
effect of line speeds on fecal NR rates
and found no statistical difference in
either total fecal NR counts or fecal NR
rates between establishments with
different line speeds.
e. Verification of the Outcomes of the
Establishment Process Control Plan,
Both Organoleptic and Microbiologic
(1) Food Safety Performance Standards
As discussed above, for the HIMP
study, FSIS developed food safety
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performance standards for septicemic/
toxemic animal conditions and visible
fecal contamination. These performance
standards allow the Agency to compare
performance between HIMP and nonHIMP establishments in meeting the
zero tolerance standard for these
conditions. The HIMP Report compares
the findings of the offline FSIS
verification inspectors (VIs) for the 2year period April 1, 2009, to March 31,
2011, with the HIMP performance
standards. The HIMP Report calculates
the FSIS offline VI detection rates for
carcasses affected with septicemia/
toxemia or contaminated with visible
fecal material by dividing the number
affected carcasses identified by the VIs
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Sfmt 4702
0.70
0.59
0.67
0.65
0.73
1.10
1.21
1.25
1.25
1.49
All Non-HIMP
establishments
(percent)
1.07
1.17
1.26
1.20
1.40
by the total number of carcasses
examined by the VI. The total number
of carcasses examined by VIs in HIMP
establishments is 4 times greater than
the number examined by offline
inspectors in non-HIMP establishments.
The findings of the VIs verification
checks show that fewer than 8 per 1
million carcasses (0.0008 percent)
processed in HIMP establishments were
found to have septicemia/toxemia. This
rate is 125 times lower than the HIMP
performance standard of 0.1% of the
carcasses processed. The data also show
that fewer than 0.8 per thousand
carcasses (0.08 percent) processed in
HIMP establishments were found to
have visible fecal contamination, which
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is about 19 times lower than the HIMP
performance standard. These findings
are presented in Table 4 below.
TABLE 4—HIMP ACHIEVEMENT OF FOOD SAFETY PERFORMANCE STANDARDS AT YOUNG CHICKEN ESTABLISHMENTS
HIMP performance
standards
(% of carcasses)
Defect categories
Septicemia/Toxemia ................................................................................................................................
* 0.1%
Visible fecal contamination ......................................................................................................................
* 1.5%
HIMP establishment
performance based
on FSIS offline inspector verification
checks
(% of carcasses)
0.0008% (±0.002%)
Range 0.0–0.008%
0.08% (±0.05%)
Range 0.008–
0.17%
* FSIS has a zero tolerance policy for Septicemia/Toxemia and Visible Fecal Contamination.
Period of data collection: April 1, 2009 through March 31, 2011.
(2) OCP Performance Standards
As discussed in the appendix to this
proposal, FSIS developed OCP
performance standards based on a
tightening of the existing FPS for
removable animal diseases and trim and
dressing defects. The OCP performance
standards allow the Agency to compare
the performance of HIMP and non-HIMP
establishments in addressing these nonfood safety defects. The Agency
collected data on the number and type
of OCP defects identified by the FSIS
offline VIs from January 1, 2009,
through December 31, 2010, and
compared them with the corresponding
OCP HIMP performance standard. A
comparison of young chicken HIMP
establishment performance with OCP
HIMP performance standards is
presented in Table 5 below.
TABLE 5—HIMP ACHIEVEMENT OF OCP PERFORMANCE STANDARDS AT YOUNG CHICKEN ESTABLISHMENTS
Performance standards based on nonHIMP inspection
(% of carcasses)
OCP 1 ......................................................................................................................................................
Condition—Animal Diseases (e.g., airsacculitis) .............................................................................
OCP 2 ......................................................................................................................................................
Condition—Miscellaneous (e.g., bruises, sores, and other processing defects) ............................
OCP 3 ......................................................................................................................................................
Contamination—Digestive Content (non-fecal) (e.g., ingesta) ........................................................
OCP 4 ......................................................................................................................................................
Dressing Defects—Other (e.g., feathers) ........................................................................................
OCP 5 ......................................................................................................................................................
Dressing Defects—Digestive Tract Tissue (e.g., bursa, cloaca) .....................................................
1.7%
52.5%
18.6%
80.0%
20.8%
HIMP establishment
performance based
on FSIS inspector
verification checks
(% of carcasses)
0.38% (±0.36%)
Range 0.0–1.25%
34.1% ± 9.3%
Range 18.2–49.9%
6.3% ± 4.3%
Range 0.25–15.2%
66.4% ± 10.4%
Range 41.2–80.2%
9.8% ± 4.0%
Range 3.2—15.8%
Period of data collection: CY2009 through CY2010.
The data show that OCP defects
identified on carcasses processed in
HIMP establishments average about half
the corresponding OCP HIMP
performance standard. The analysis
found no statistically significant
difference in OCP2–OCP5 rates between
HIMP establishments with different line
speeds. This shows that these
establishments are effectively
addressing OCP standards.
(3) Salmonella Positive Rates
The HIMP Report compares the
Salmonella percent positive rates for
HIMP young chicken slaughter
establishments and the control set of 64
non-HIMP establishments for the years
CY2006 to CY2010. This comparison is
presented in Table 6.
TABLE 6—Salmonella PERCENT POSITIVE RATES FOR HIMP AND NON-HIMP BROILER ESTABLISHMENTS
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2006
20 HIMP Broiler Establishments ......................
64 Non-HIMP Comparison Broiler Establishments ............................................................
176 All Non-HIMP Broiler Establishments .......
Analysis of these rates found that in
CY2006–CY2008 the Salmonella
positive rate in HIMP establishments
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2007
2008
2009
2010
9.0%
5.8%
4.2%
4.9%
4.7%
10.8%
11.1%
8.5%
8.1%
7.3%
7.6%
4.3%
6.8%
4.0%
4.7%
was statistically significantly lower than
in the non-HIMP comparison set and
that the difference in CY2009 and
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CY2010 was not statistically significant.
The Salmonella positive rate in HIMP
establishments was statistically
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f. Conclusion
mstockstill on DSK4VPTVN1PROD with PROPOSALS2
Based on its evaluation of the HIMP
study, FSIS has concluded that
establishments operating under the
HIMP inspection system performed
better than establishments operating
under non-HIMP inspection systems
with respect to rates of food safety and
OCP defects. Also, fecal contamination
rates and Salmonella positive rates are
lower in HIMP than in non-HIMP
establishments. HIMP establishments
have higher compliance with sanitation
SOP and HACCP prevention
regulations. Based on the data discussed
in the HIMP Report, FSIS has concluded
that more offline food safety inspections
results in greater compliance with
sanitation and HACCP regulations and
birds with lower levels of fecal and
Salmonella contamination. In aggregate,
the findings support that the HIMP
inspection system results in public
health benefits, allows FSIS to conduct
inspection more efficiently, and ensures
that HIMP inspectors perform in a
manner that properly enables them to
inspect each carcass.
On December 17, 2001, the
Government Accountability Office
(‘‘GAO’’) issued a report on HIMP
entitled ‘‘Food Safety: Weaknesses in
Meat and Poultry Inspection Pilot
Should Be Addressed Before
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Implementation.’’ 7 The following
describes FSIS’s current thinking
regarding the GAO’s 2001
recommendations for executive action
that that specifically pertain to elements
of this proposed rule. FSIS requests
comment on these aspects of the
proposed rule.
1. GAO recommended that only
establishments with a good history of
regulatory compliance be eligible to
participate in the inspection program.
Response: The GAO recommendation
was made in the context of HIMP as a
pilot program. The pilot program is now
completed and FSIS has conducted a
comprehensive evaluation of the HIMP
inspection system, which is described
in the HIMP Report. Thus, FSIS believes
that this gradation among
establishments recommended by GAO is
no longer relevant to the
implementation of the New Poultry
Inspection System.
2. GAO recommended that
establishments operating under the new
inspection system be required to
implement statistical process controls to
manage and control production and that
FSIS monitor and verify the efficacy of
these systems.
Response: FSIS believes that
statistical process control (‘‘SPC’’)
systems, which help to determine
whether an establishment’s production
processes are performing within
established performance standards with
regard to non-food-safety related
defects, are effective tools for
establishments to use to manage and
control their production. However,
instead of specifically mandating the
use of SPC in this proposal, FSIS is
proposing to allow establishments
operating under the new inspection
system to implement the process
controls that they have determined will
best allow them to produce ready-tocook poultry that is wholesome and not
adulterated. FSIS is proposing that the
establishments document that they are
meeting the standard for ready-to-cook
poultry. Establishments could, but
would not be required to, use SPC
systems to meet this requirement. FSIS
expects that most establishments will
choose to use SPC systems as part of
their effort to meet this requirement, but
the Agency believes that it is more
appropriate and more in keeping with
HACCP requirements to provide each
establishment the flexibility to
determine how best to meet the
requirement within the context of its
unique production environment.
3. GAO recommended that FSIS, in
conjunction with industry, develop a
training and certification program for
establishment sorting activities, and that
only trained and certified establishment
personnel be permitted to perform these
duties.
Response: FSIS agrees that proper
training is important to establishment
sorters’ ability to make accurate
decisions on how to address animal
disease conditions and trim and
dressing defects. If sorters do not make
these decisions correctly, inspection
personnel will be required to take
actions such as stopping the production
line to remove contaminated carcasses,
issuing non-compliance records, and
directing the establishment to reduce
the line speed to ensure that the
establishment is able to maintain
process control, and that inspectors are
able to conduct a proper inspection.
Training of sorters is vitally important
to ensure that sorting procedures are
properly performed. Lack of effective
sorter training would cause FSIS to
initiate action to ensure that plant
employees are properly trained.
FSIS is not proposing to require
specific, formalized sorter training.
However, FSIS will develop guidance
documents to assist establishments in
the training of their sorters. The Agency
intends to post draft guidance materials
on the FSIS Web site and announce the
availability of such materials in the
Federal Register and through the FSIS
Constituent Update. The Agency will
seek public comment on these draft
materials to inform the development of
the final guidance documents to ensure
they are as useful as possible. The
Agency will make the final guidance
documents available to the public on
the FSIS Web site before the final rule
resulting from this proposal becomes
effective. The guidance that the Agency
is planning to develop would be based
on the training that FSIS provides to online inspection personnel that are
responsible for sorting carcasses under
the existing inspection system. Under
this proposed rule, establishments
would have the flexibility to select the
training program that best assist them to
meet the requirements of this proposed
rule.
7 GAO, 2001. Food Safety: Weaknesses in Meat
and Poultry Inspection Pilot Should Be Addressed
Before Implementation, https://www.gao.gov/
new.items/d0259.pdf.
significantly lower than in the all nonHIMP comparison set for CY2006 to
CY2009. There was no statistically
significant difference in CY2010, which
most likely reflects the effects of the
Salmonella initiatives that FSIS
implemented in 2006 to reverse the
multi-year trend of persistently higher
percent positive rates for Salmonella
detected through FSIS’s HACCP
verification testing each year. As a result
of these initiatives, the entire industry
was forced to reduce the incidence of
positive Salmonella results, particularly
those establishments with the highest
Salmonella positive rates.
The analysis in the HIMP Report also
found that, after adjusting for
production volume, the difference in the
Salmonella positive rate between
establishments with different line
speeds is not statistically significant.
This analysis is based on the 10 HIMP
establishments with Salmonella testing
during CY2010. The line speeds for
these 10 establishments ranged from
annual average of 98 to 162 birds per
minute.
2. 2001 Government Accountability
Office Report on HIMP
4419
1. Risk Assessment
In June 2011, FSIS completed a
quantitative risk assessment to
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D. Public Health Benefits Projected
From Allocating More Inspection
Resources to Food Safety-Related
Inspection Activities
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2. Model
FSIS developed a risk assessment
model for examining relationships
between current variations in inspection
personnel assignments and prevalence
of Salmonella and Campylobacter on
young chicken and turkey carcasses and
subsequent human illnesses attributable
to those pathogens. FSIS paired
inspection data with Salmonella and
Campylobacter prevalence data for the
same establishments and timeframes.8
FSIS employed a stochastic
simulation model using multi-variable
The results of the risk assessment
show that redeployment of Agency
resources from on-line inspection
activities to unscheduled off-line
activities to verify compliance with
Sanitation SOPs, HACCP requirements,
and other requirements that are
important to food safety, is correlated
with lower prevalence of carcasses
contaminated with Salmonella and
Campylobacter and may result in a
reduction in the number of human
illnesses.
Regarding the first risk-management
question, the risk assessment showed
that establishments with more
unscheduled offline inspection
activities have lower Salmonella and
Campylobacter prevalence than
establishments with fewer unscheduled
offline activities. The assessment also
suggested that there may be fewer
illnesses attributable to both Salmonella
and Campylobacter when additional
unscheduled offline inspection
procedures are performed.
In answer to the second riskmanagement question, the lower
prevalence of Salmonella and
Campylobacter on poultry at
establishments where additional
unscheduled offline procedures were
performed could lead to as many as
4286 fewer Salmonella-related illnesses
and 986 fewer Campylobacter-related
illnesses per year. FSIS has estimated
that 174,686 expected annual
Salmonella illnesses could be attributed
to both young chicken and turkey
consumption, and an estimated 169,005
expected annual Campylobacter
illnesses attributable to young chicken
or turkey consumption. Thus, a
reduction of 4,286 expected Salmonella
illnesses annually, reflects a 2.5%
reduction in attributable illnesses. A
reduction of 986 expected
Campylobacter illnesses annually
reflects a 0.6% reduction in attributable
illnesses.
Responding to the third question, the
risk assessment showed that the greatest
effect on Salmonella and Campylobacter
prevalence and related illness would
occur when inspection activities were
concentrated on increased unscheduled
off-line procedures. These could include
additional unscheduled sanitation
procedures, additional unscheduled
sampling procedures, or additional
unscheduled HACCP procedures.
In answer to the fourth riskmanagement question, on the
uncertainty of the results for pathogen
prevalence and illness reductions, FSIS
analysts reflected the uncertainty of
illness estimates by reporting not only
expected values but also the upper and
lower bounds of an 80-percent
confidence band around the estimates.
Thus, for example, they calculated the
annual averted Salmonella illnesses to
be as few as 1514 and as many as 7682,
and the averted Campylobacter illnesses
as few as 26 and as many as 2865. Table
7 presents total estimated reductions in
human illnesses relating to increased
offline inspection procedures.
8 The prevalence of Salmonella on young
chickens came from the USDA/FSIS Salmonella
PR/HACCP verification testing program from July
2007 to September 2010 and the most recent young
chicken baseline study (2007–2008). Data for
prevalence of Campylobacter on young chickens
came from the young chicken baseline study (2007–
2008). Data for inspection procedures performed in
an establishment came from the FSIS performancebased inspection system (PBIS) data base (July
2007–September 2010). Data for turkey
establishments comprise results of the FSIS ‘‘Young
Turkey Baseline’’ (August 2008 through July 2009,
9) and PR/HACCP Salmonella verification program
(July 2007 through September 2010).
mstockstill on DSK4VPTVN1PROD with PROPOSALS2
determine how performing a greater
number of sanitation, sampling, and
other offline inspection procedures in
young chicken and turkey slaughter
establishments might affect the number
of human illnesses from Salmonella and
Campylobacter. These offline inspection
procedures primarily involve activities
that FSIS inspection personnel perform
to verify the effectiveness of
establishment sanitary operations and
other health and safety-related
activities. The HIMP Report, discussed
above, found that FSIS inspectors
performed more offline inspections to
verify compliance with Sanitation SOP
and HACCP regulations in HIMP
establishments than they do in in nonHIMP establishments. The risk
assessment is available for viewing by
the public in the FSIS docket room and
on the FSIS Web site at: https://www.fsis.
usda.gov/regulations_&_policies/
Proposed_Rules/index.asp.
FSIS developed the risk assessment to
help the Agency determine how it could
help reduce risks to public health
associated with processed poultry by
improving its approach to inspection.
To give the Agency the information it
needed, the risk assessment focused on
four risk management questions: (1) Can
FSIS redeploy its inspection activities
within official establishments without
causing an increased prevalence of
microbial pathogens in the
establishments? (2) Will redeploying
inspectors to offline duties have an
effect on the prevalence of microbial
pathogens, and hence on human illness?
(3) Where in a poultry establishment
will redeployed inspection activities
have the greatest effect in reducing the
prevalence of microbial pathogens and
thus, in reducing human illness? (4)
What is the quantitative uncertainty of
the pathogen prevalence and illness
reductions?
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logistic regressions to identify
correlations between the numbers of
offline food-safety inspection
procedures, both scheduled and
unscheduled, along with numbers of
non-compliances and scheduled-butnot-completed procedures, and
contamination of poultry with
Salmonella or Campylobacter.
(Scheduled procedures are assigned to
inspectors at an establishment by the
Agency’s automated management
system. Unscheduled procedures are
performed according to inspector needs
at an establishment and may include
fecal checks for compliance with the
zero-tolerance requirement, or they may
be a response to unforeseen hazards or
unsanitary conditions arising from
sanitation SOP failures, or the need to
verify corrective actions taken under the
establishment’s HACCP plan.) The
correlations were used to predict the
effect that devoting more resources to
these procedures would have on human
illness attributable to the consumption
of young chicken. Stochastic
simulations were used to account for
uncertainty in the estimates relating
inspection procedures in an
establishment to detection of
Salmonella and Campylobacter in
poultry. Illness estimates were based on
CDC data, and uncertainty distributions
were used to account for the variability
in annual Salmonella and
Campylobacter illnesses and
uncertainty about the relationship
between the pathogen prevalence levels
at the establishments and the
corresponding annual number of
illnesses that could be attributed to the
pathogens.
3. Conclusions of the Risk Assessment
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TABLE 7—TOTAL POTENTIAL REDUCTIONS IN ANNUAL HUMAN ILLNESSES RELATING TO BETTER OFFLINE INSPECTION
PROCEDURE PERFORMANCE IN YOUNG CHICKEN AND TURKEY SLAUGHTER ESTABLISHMENTS
What happens if unscheduled offline inspection procedures increase in young chicken and turkey
establishments? 1
Confidence interval
Expected value
10th%
Annual Salmonella illnesses prevented ...........................................................................
Annual Campylobacter illnesses prevented ....................................................................
4286
986
90th%
1514
26
7682
2865
1 Risk assessment scenario assumes that all unscheduled inspection activities could change by as little as no increase to as much as a 60%
increase.
III. Proposed New Poultry Inspection
System for Young Chickens and
Turkeys
A. Replacement of SIS, NELS, and NTIS
With the New Poultry Inspection System
Based on the Agency’s experience
under HIMP and the improved
performance related to food safety and
non-food-safety standards and
especially in reducing pathogen levels,
FSIS is proposing to eliminate SIS,
NELS, and NTIS and to replace them
with the New Poultry Inspection
System. All young chicken and turkey
slaughter establishments would be
required to operate under either the new
inspection system or the traditional
inspection system.
Establishments that slaughter classes
of poultry other than young chickens
and turkeys would be permitted to
operate under the New Poultry
Inspection System under a waiver
through the SIP. FSIS would consider
the data collected in poultry slaughter
establishments operating under a SIP
waiver to determine whether to expand
the New Poultry Inspection System to
other classes of poultry.
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B. Carcass Sorting and Online Carcass
Inspection
Under the new inspection system,
establishments will be required to sort
carcasses, to dispose of carcasses that
must be condemned, and to conduct any
necessary trimming or reprocessing
activities before carcasses are presented
to the online FSIS carcass inspector.
After these sorting activities have been
completed, the online carcass inspector
will conduct a carcass-by-carcass
inspection before the carcasses enter the
chiller. If the online carcass inspector
observes any food safety defects on any
of the carcasses, such as the presence of
septicemic or toxemic animal disease or
fecal material, he or she will stop the
line to prevent the contaminated carcass
from entering the chiller. Under this
new inspection system, the inspector
will not restart the line until
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establishment personnel have removed
the contaminated carcass from the line.
The online carcass inspector will notify
the inspector-in-charge if the presence
of excessive food safety related or nonfood-safety related conditions, poor
presentation of carcass for inspection by
the carcass inspector, or other
indications that there may be a loss of
process control. Under such conditions,
the inspector-in-charge will take
appropriate remedial action and will be
authorized to require that the
establishment slow the line speed.
Establishments’ responsibility for
carcass sorting under the proposed new
inspection system would include
removing carcasses that exhibit
septicemic and toxemic conditions from
the processing line. Carcasses that
exhibit septicemic and toxemic
conditions are likely to contain
infectious agents, such as bacteria,
virus, richettsia, fungus, protozoa, or
helminth organisms, which can be
transmitted to humans. For this reason,
they present a food safety risk if they are
permitted to enter the chiller.
Because establishments operating
under the proposed new inspection
system would be required to identify
and remove carcasses affected by
septicemic and toxemic conditions
before FSIS carcass inspection, FSIS is
proposing that establishments under the
new system address, as part of their
HACCP plan, or sanitation SOP, or other
prerequisite program, procedures for
ensuring that septicemic and toxemic
carcasses are prevented from entering
the chiller. These procedures must
cover, at a minimum, establishment
sorting activities for these conditions.
Under this proposal, FSIS would
maintain its zero tolerance for
septicemic and toxemic carcasses.
Carcasses exhibiting septicemic and
toxemic conditions would be
condemned, if not removed by the
establishment, by the online carcass
inspector, as under the existing
regulations (9 CFR 381.83). A
noncompliance record (NR) would be
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issued for every carcass affected by
septicemia and toxemia that reaches the
online carcass inspection station.
Moreover, because establishments
would be required to address this food
safety hazard in their HACCP plan, or
sanitation SOP, or other prerequisite
programs, the Agency continuously
would assess the effectiveness of an
establishment’s HACCP system if FSIS
inspection personnel observed
septicemic or toxemic carcasses.
Under the proposed new inspection
system, because the online carcass
inspector will be positioned
immediately before the chiller and will
not conduct a carcass inspection until
after sorting, trimming, and reprocessing
has been completed by establishment
employees, viscera will not be presented
together with the carcasses as in the
current inspection systems. FSIS has
determined that not presenting the
viscera will not prevent the online
carcass inspector from ensuring that all
carcasses are unadulterated and
wholesome. With the exception of one
condition, i.e., visceral leukosis,
observing the outside of the carcass is
sufficient to determine whether the
carcass should be condemned.
Systemically affected carcasses are
darker in color from dehydration and
hemorrhaging and may be smaller or
have less body fat because of
inappetence or increased metabolic rate.
There may be an obvious cause of the
systemic involvement such as a large
tumor, bruise, or infected joint.
Although observing the viscera provides
additional assurance that the decision to
condemn is correct and may help
determine the specific category for
recording the reason for condemnation,
observing the viscera is not required to
identify the presence of a condemnable
condition, with the exception of visceral
leukosis.
Avian visceral leukosis can only be
detected by observing the viscera. Avian
visceral leukosis, a rare manifestation of
the viral disease leukosis, is not
transmissible to humans and does not
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present a human health concern.
However, it may render poultry
unwholesome or otherwise unfit for
human food.
Avian leukosis can be identified by
observing the viscera of the first 300
birds of each flock because if avian
visceral leukosis is present, it will be
present throughout the entire flock. In
general, a flock constitutes birds raised
under similar circumstances on the
same premises. It is common
commercial practice to vaccinate each
flock of chickens for viral leukosis.
Nationwide data from 1984 revealed
that all forms of leukosis (skin, visceral,
other viral leukoses) resulted in the
condemnation of 0.017 percent of the
approximately 7.4 billion young
chickens slaughtered. On rare occasions,
the vaccine is not effective. If it is not,
visceral leukosis is present on a flock
basis. Accordingly, FSIS is proposing
that an offline inspector will observe the
viscera of the first 300 birds slaughtered
of each young chicken flock under the
New Poultry Inspection System to
determine whether the disease is
present in the flock. FSIS has followed
this practice in young chicken HIMP
establishments, and it has been shown
to be effective. (See HIMP Report,
available for viewing by the public in
the FSIS docket room and on the FSIS
Web site at: https://www.fsis.usda.gov/
regulations_&_policies/Proposed_Rules/
index.asp). Turkeys do not typically
display liver lesions associate with
leukosis, therefore, the 300 bird viscera
check is not performed on turkeys.
To allow FSIS to properly inspect
viscera for avian leukosis, FSIS is
proposing to require that establishments
that slaughter young chickens notify the
FSIS IIC prior to the slaughter of each
new flock. Under this proposed rule, if
the inspector identifies a carcass
affected with visceral leukosis, he or she
may expand the sample beyond 300
birds. The decision to designate a flock
as leukosis positive would be made by
the FSIS inspector-in-charge (IIC). In
case of a positive flock, the IIC would
position an inspector to inspect each
viscera for visceral leukosis only, at a
location where viscera and carcass can
be identified together. This activity
would be for the duration of the
slaughter of the flock.
C. Offline Verification Inspection
In addition to the online carcass
inspector, FSIS is proposing that one
offline verification inspector be assigned
for each evisceration line in
establishments operating under the New
Poultry Inspection System. As in HIMP,
verification inspectors under the new
inspection system will conduct food
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safety related inspection activities and
will continuously monitor and evaluate
establishment process control.
Verification inspectors will conduct
inspection activities including HACCP,
sanitation SOP, and other prerequisite
program verification procedures;
verification checks for septicemia and
toxemia, and fecal contamination;
checks to verify and ensure that sanitary
dressing requirements are being met;
ante-mortem inspection; and sample
collection for pathogen testing. The
offline verification inspector will work
with the inspector-in-charge to ensure
that food safety related or non-foodsafety related conditions do not impair
the online carcass inspector’s ability to
conduct the inspection of each carcass
or will notify the inspector-in-charge
whenever circumstances indicate a loss
of process control. Under such
conditions, the inspector-in-charge will
take appropriate remedial action and
will be authorized to require that the
establishment slow the line speed.
D. Finished Product Standards To Be
Replaced With Requirement That
Establishments Maintain Records To
Document That the Products Resulting
From Their Slaughter Operations Meet
the Definition of Ready-to-Cook Poultry
1. Establishment Requirements
FSIS is proposing to eliminate SIS,
NELS, and NTIS, which would include
eliminating the current ‘‘Finished
Product Standards’’ (FPS) under 9 CFR
381.76 that address trim and dressing
defects. FSIS is proposing to replace
these FPS with a requirement that
establishments operating under the New
Poultry Inspection System document
that the products resulting from their
slaughter operations meet the definition
of ready-to-cook poultry.
FPS are criteria applied to processed
birds before and after chill to ensure
that the product being produced is
consistently wholesome and
unadulterated. The FPS address defects
that are less important to food safety
than conditions such as septicemia/
toxemia or visible fecal contamination.
However, the conditions addressed in
the FPS may render a carcass
unwholesome or adulterated.
Ready-to-cook poultry is ‘‘* * * any
slaughtered poultry free from protruding
pinfeathers and vestigial feathers (hair
or down) from which the head, feed
crop, oil gland, trachea, esophagus,
entrails, and lungs have been removed,
and from which the mature
reproductive organs and kidneys may
have been removed, and with or without
giblets, and which is suitable for
cooking without need for further
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processing’’ (9 CFR 381.1). All poultry
slaughter establishments are required to
prepare all eviscerated carcasses as
‘‘ready-to-cook poultry’’ (9 CFR
381.76(a)). Carcasses affected with
removable animal diseases or that
contain numerous trim and dressing
defects are not ‘‘suitable for cooking
without the need for further
processing,’’ and thus do not meet the
definition for ready-to-cook poultry.
Examples of removable animal
diseases include airsacculitis, arthritis,
ascites, avian leukosis complex, avian
tuberculosis, cadaver, enteritis,
erysipelas, generalized inflammatory
process, generalized keratoacanthomas,
neoplasms, nephritis, osteomyelitis,
pericarditis, salpingitis, tenosynovitis,
and tumors (e.g., carcinoma or sarcoma).
Although these conditions are less
important to food safety than conditions
such as septicemic/toxemic carcasses or
visible fecal contamination do, they do
render carcasses unwholesome and
unfit for human food at levels above
those provided for in the regulations.
Moreover, under 9 CFR 381.81–90,
carcasses and parts affected with these
conditions must be condemned unless
the condition can be removed.
Examples of trim and dressing defects
include extraneous material, such as,
feathers, lung, oil gland, trachea, and
bile; digestive tract tissue defects, such
as bursa of fabricius, cloaca, crop,
esophagus, and intestine; non-fecal
digestive content contamination, such
as ingesta; and other miscellaneous
defects, such as breast blisters, bruises,
external mutilation, fractures, overscald,
scabs, trimable keratoacanthomas, and
localized inflammatory process. Like
removable animal diseases, poultry
carcasses or parts that contain a large
number of trim or dressing defects
would not be ‘‘suitable for cooking
without the need for further processing’’
and therefore would not meet the
definition of ready-to-cook poultry.
As discussed above, under HIMP,
removable animal diseases and trim and
dressing defects addressed in the FPS
are referred to as ‘‘OCPs.’’ There are five
categories of OCPs addressing
removable animal diseases and various
types of trim and dressing defects that
account for 29 specific defects
addressed under the existing FPS.
To develop the OCP categories FSIS
first determined baseline performance
levels for establishments operating
under the FPS. To do this, a private
consulting firm, Research Triangle
Institute, collected thousands of
samples from 16 young chicken
slaughter establishments operating
under the existing inspection systems.
The sampled carcasses had passed FSIS
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online inspection, undergone trimming
by establishment personnel to remove
visible defects, and been determined by
FSIS offline inspectors to be in
compliance with the FPS. As such,
these carcasses were suitable for
cooking without the need for further
processing, and thus met the definition
of ready-to-cook poultry.
FSIS ranked the 16 establishments
based on their performance under each
of the five OCP categories. The
performance standard for each OCP
category was then established based on
the performance level of the
establishment representing the 75th
percentile for that category (i.e., the
performance level of the fourth-best
performing establishment of each
category). Thus, the OCP performance
standards represent a reduction from the
highest prevalence of defects found in
ready-to-cook poultry that had passed
the FPS.
Data collected from young chicken
and turkey establishments operating
under HIMP show that for the two year
period CY2009 through CY2010, HIMP
establishments maintained OCP defect
levels that average about half the
corresponding OCP performance
standards derived from the performance
of non-HIMP establishments. Thus, the
data show that establishments operating
under both HIMP and non-HIMP
inspection systems perform well in
controlling for OCP defects, but that
establishments operating under the
HIMP system do exceptionally well.
Accordingly, FSIS has concluded that it
is not necessary to adopt prescriptive
OCP requirements as a condition for
establishments to participate in the New
Poultry Inspection System. Under this
proposal, establishments operating
under the New Poultry Inspection
System will be allowed to implement
the process controls that they have
determined will best allow them to
produce ready-to-cook poultry that is
wholesome and not adulterated.
Under this proposed rule,
establishments will have the flexibility
to design and implement measures to
address OCP defects that are best suited
to their operations. They will also be
responsible for determining the type of
records that will best document that
they are meeting the ready-to-cook
poultry definition. FSIS expects that
most establishments will implement
some type of statistical process control
to address removable animal diseases
and trim and dressing defects and use
the statistical control charts associated
with such procedures to document that
the resulting products are ready-to-cook
poultry.
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If they choose to do so, establishments
operating under the New Poultry
Inspection System could incorporate
procedures to address removable animal
diseases and trim and dressing defects
into their HACCP plans, or sanitation
SOPs, or other prerequisite programs,
and rely on the records generated under
these programs to document that the
resulting products are ready-to-cook
poultry. Establishments would most
likely address these defects in their
sanitation SOPs or other prerequisite
programs. However, an establishment
could address these defects in its
HACCP plan if its hazard analysis
determined that one or more of these
removable diseases presented a food
safety hazard. Establishments could also
address removable animal diseases and
trim and dressing defects as part of a
quality control program and rely on the
records generated under that program to
document that they are meeting the
ready-to-cook poultry definition.
2. FSIS Verification
Under this proposed rule, FSIS would
verify that an establishment’s poultry
products comply with the ready-to-cook
poultry definition by reviewing the
records maintained by the establishment
to document that its products are readyto-cook poultry. In addition to
inspecting for food safety defects, the
FSIS on-line carcass inspector will also
inspect carcasses for trim and dressing
defects and removable animal diseases.
The presence of persistent, unattended
trim and dressing defects or removable
animal diseases would indicate that the
plant is not producing ready-to-cook
poultry. Furthermore, an
establishment’s inability to consistently
produce product that meets the readyto-cook poultry definitions may indicate
a general lack of control in an
establishment’s overall slaughter and
dressing process. Thus, if the
establishment or FSIS inspection
personnel observe the presence of
persistent, unattended removable
animal diseases or trim and dressing
defects on poultry carcasses or parts,
FSIS would require the establishment to
take appropriate actions to ensure that
it is operating under conditions needed
to produce safe, wholesome, and
unadulterated products. Under this
proposal, if inspection personnel see
evidence that an establishment is not
producing products that meet the
definition of ready-to-cook poultry, then
inspector-in-charge would be authorized
to require that the establishment reduce
its line speed and remedy the defects.
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4423
E. Maximum Line Speeds Under the
New Poultry Inspection System
Based on FSIS’s experience under
HIMP, the Agency is proposing that the
maximum line speed for young chicken
slaughter establishments be 175 birds
per minute, and that the maximum line
speed for turkey slaughter
establishments be 55 birds per minute.
Establishments operating under HIMP
have demonstrated that they are capable
of consistently producing safe,
wholesome, and unadulterated poultry
products while operating at these line
speeds. Moreover, they have
consistently met pathogen reduction
and other performance standards
operating at these line speeds. The new
inspection system is modeled on HIMP
and, as discussed later in this
document, also incorporates additional
measures that will apply to all poultry
establishments. These measures, which
include testing for microbial organisms
at pre-chill and post-chill, are designed
to ensure that establishments maintain
process control.
To gather additional data on the
effects of line speeds on the worker
safety and the ability of establishments
to maintain process control, the Agency
will select a maximum of five non-HIMP
establishments that applied through the
SIP to receive waivers of existing
regulations restricting line speeds. The
Agency limited the number of nonHIMP establishments that would receive
SIP waivers for line speed requirements
to five because FSIS inspectors rather
than establishment personnel would
continue to be responsible for
conducting carcass sorting. Thus, these
non-HIMP plants would need additional
inspectors to ensure that faster line
speeds do not affect product safety.
FSIS recognizes that evaluation of the
effects of line speed on food safety
should include the effects of line speed
on establishment employee safety. To
obtain preliminary data on this matter,
FSIS asked the National Institute for
Occupational Safety and Health
(NIOSH) to evaluate the effects of
increased line speed by collecting data
from the five non-HIMP plants that have
been granted waivers from line speed
restrictions under the SIP. NIOSH has
expressed its willingness to evaluate the
effects of increased production volume
on employee health, with a focus on
musculoskeletal disorders and acute
traumatic injuries (76 FR 41186, 41189).
NIOSH will prepare a report based on
its findings of short-, intermediate-, and
long-term effects from the process
modifications. NIOSH will make
recommendations as needed. FSIS has
made cooperation with NIOSH a
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condition for the five non-HIMP plants
to operate at faster line speeds under the
SIP waiver. FSIS will consider the
available data on employee effects
collected from NIOSH activities when
implementing any final rule resulting
from this proposal.
F. Facilities Requirements for
Establishments Operating Under the
New Poultry Inspection System
1. General
As discussed above, the new
inspection system would replace SIS,
NELS, and NTIS. FSIS anticipates that
most, if not all, of the establishments
that will choose to use the proposed
inspection system are establishments
that operate under one of those
inspection systems. Accordingly, the
following discussion of the facilities
requirements associated with the
proposed new inspection system
highlights the differences between the
proposed system and the existing
inspection systems.
The proposed regulatory text
describing the facilities requirements
under the new inspection system is
organized differently than the existing
regulatory text. Whereas the existing
regulations describe facilities
requirements under Sections 9 CFR
381.36 and 381.76, the proposed
regulatory text incorporates all facilities
requirements relating to the new
inspection system under proposed 9
CFR 381.36(c). The requirements are
subdivided into four paragraphs:
Paragraph (1) describes facilities
requirements for the online carcass
inspection station; Paragraph (2)
describes facilities requirements for the
offline verification inspection stations;
Paragraph (3) describes facilities
requirements pertaining to inspection of
the viscera of the first 300 carcasses of
each flock; and Paragraph (4) describes
a facilities requirement for a trough
extending beneath the processing line
from the point of evisceration to the
point where trimming is performed.
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2. Online Carcass Inspection Stations
Under the proposed inspection
system, one online carcass inspection
station will be provided on each
processing line. If this proposal is
adopted, it will be located at the end of
the processing line, immediately before
the chiller and after the establishments
has conducted sorting, trimming, and
reprocessing activities and has applied
all pre-chill interventions. This location
for the online inspection station differs
from the existing inspection systems,
which require several online inspection
stations to be located after evisceration
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has occurred but before any trimming or
pre-chill interventions have been
applied. Based on its experience under
HIMP, FSIS expects that when
establishments operating under SIS,
NELS, or NTIS convert to the new
inspection system, they will use their
existing online inspection stations to
conduct required establishment sorting
activities.
Under the proposed inspection
system, as under the existing inspection
systems, the conveyor line will be level
for the entire length of the online
carcass inspection station, and the
vertical distance from the bottom of the
shackles to the top of the platform will
be at least 60 inches. Other
requirements for the proposed online
inspection station that are the same as
those under the existing inspection
systems include requirements for a
conveyor line start/stop switch, for
proper lighting, for a clipboard holder,
for receptacles to be used for
condemned carcasses and parts, and for
hangback racks.
FSIS is proposing that the platform for
the online carcass inspection station be
of the same dimensions and include the
same safety features as under the
existing inspection systems except that
under the proposed system, the platform
need only be four feet long instead of
eight feet long. The inspection platform
can be shorter under the proposed
inspection system because, unlike the
existing inspection systems, the new
inspection system does not require an
establishment helper to flank each
online carcass inspector. Also unlike the
existing inspection systems, the
platform need not be height-adjustable
under the proposed inspection system
because the inspection procedure under
the proposed system does not require
the online carcass inspector to handle
every carcass.
As under the existing inspection
systems, FSIS is proposing that
establishments equip each online
carcass inspection station with hand
rinsing facilities to prevent crosscontamination from occurring when the
online carcass inspector is required to
touch carcasses with his or her hands.
However, the carcass inspection method
under the proposed inspection system
does not require the carcass inspector to
touch every carcass; such hand contact
will be infrequent. Therefore, the
Agency is not proposing to require that
establishments equip the online
inspection station with continuous flow
hand rinse facilities as under the
existing regulations. Instead, the Agency
is proposing that establishments provide
either continuous flow hand rinse
facilities or hand rinse facilities capable
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of being activated in a hands-free
manner (e.g., by placing the hands in
front of a motion sensor or by stepping
on a foot pedal). This flexibility will
allow establishments to conserve water.
As is the case now, under this proposal,
all online hand rinse facilities must
operate in a sanitary manner that
minimizes splashing and the risk of
cross-contamination, and the hand rinse
facilities must provide water that is at
least 65 degrees Fahrenheit to ensure
effective sanitation.
FSIS is proposing that the water
provided by the hand rinse facilities at
online carcass inspection stations may
not exceed 120 degrees Fahrenheit. The
current regulations do not provide a
maximum temperature. FSIS is
proposing this change to prevent the
risk of scalding. According to the U.S.
Consumer Product Safety Commission
(CPSC), most adults will suffer thirddegree burns if exposed to 150 degree
Fahrenheit water for two seconds, to
140 degree water for six seconds, to 130
degree water for 30 seconds, and 120
degree water for five minutes.9 Carcass
inspectors wear latex gloves, and it is
possible for water to become trapped
underneath the gloves and remain in
contact with inspectors’ hands even
after their hands are removed from the
water source. FSIS has granted some
establishments waivers to install noncontinuous flow online hand rinsing
facilities in order to conserve water.
These facilities are referred to as ‘‘water
savers.’’ However, inspection personnel
have identified that water provided by
water savers is oftentimes too hot due to
build-up of water in the pipes, causing
burning of forearms while contacting
the water and/or metal railings at the
inspection station. Inspection personnel
have also identified that water pressure
from water savers is uneven, causes
splattering, and does not provide water
in a manner that allows inspectors to
wash their hands quickly between birds
presented for inspection. Inspection
personnel have filed grievances against
FSIS management for not stopping the
use of these hand rinsing facilities or for
not getting establishments to correct
these problems. Therefore, to ensure
that inspectors are protected from
scalding and to encourage maximum
use of hand rinsing facilities as needed
to prevent cross contamination from
occurring, FSIS is proposing that hand
rinsing facilities provide water at a
minimum temperature of 65 degrees
Fahrenheit and a maximum temperature
of 120 degrees Fahrenheit. The Agency
9 US Consumer Product Safety Commission
Document #5098, ‘‘Tap Water Scalds.’’ Available at:
https://www.cpsc.gov/cpscpub/pubs/5098.html.
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requests comment on the efficacy and
safety of this proposed temperature
range and on the hand rinsing facilities
requirement in general.
The online inspection station under
the proposed inspection system must
also be equipped with a buzzer within
reach of the on-line inspector that the
inspector can use when necessary to
alert the inspector-in-charge, offline
inspectors, or establishment
management of the need to correct a
deficiency that require their attention.
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3. Offline Verification Inspection
Stations
FSIS is proposing to require that
establishments operating under the
proposed inspection system provide
offline verification inspection stations
that are similar to the offline inspection
stations required under the existing
inspection systems. As under the
existing inspection systems, FSIS is
proposing that at least one offline
verification inspection station be
located at a pre-chill location and at
least one be located at a post-chill
location. For establishments having
more than one processing line or more
than one chiller, the Agency will
determine how many offline verification
inspection stations are required under
the specific processing conditions of the
establishment concerned.
FSIS is proposing to require that the
offline verification inspection stations
under the new system consist of the
same dimensions as the offline stations
under the existing inspection systems.
The dimensions and features of the
offline inspection tables would also be
the same. The requirements for lighting,
hangback racks, and accessibility to
hand washing facilities would also be
the same as under the existing
inspection systems. The requirement for
a clipboard holder is the same except
FSIS is also proposing to allow
establishments to elect to provide
offline verification inspectors with
electronic means of recording
inspection results.
4. Location To Inspect the Viscera of the
First 300 Carcasses of Each Flock
Under the proposed inspection
system, an offline inspector in young
chicken slaughter establishments will
inspect the viscera of each of the first
300 birds slaughtered in each flock.
Accordingly, FSIS is proposing to
require that young chicken
establishments operating under the
proposed inspection system provide a
location along the processing line after
the carcasses are eviscerated at which
the viscera inspection can safely and
properly be conducted. The viscera
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must be presented at this location either
uniformly trailing or leading. Based on
FSIS’s experience under HIMP, most
establishments choosing to operate
under the new inspection system will
provide this location where
establishment sorting activities take
place.
5. Drainage From Processing Line
FSIS is proposing no change to the
existing requirement that a trough or
other drainage and collection facilities
must extend beneath the conveyor at all
places where processing operations are
conducted from the point where the
carcass is opened to the point where
trimming has been performed.
G. Eligibility To Operate Under the New
Poultry Inspection System
FSIS is proposing that young chicken
and turkey slaughter establishments
may use the new inspection system if
they apply to do so, and if the
Administrator determines that they are
eligible. To be eligible, the
establishment must agree to meet all
facilities requirements and to maintain
records to document that the products
resulting from their slaughter operations
meet the definition of ready-to-cook
poultry.
Because FSIS is proposing to
eliminate SIS, NELS, and NTIS, and to
end HIMP, the Agency is also proposing
to require that all young chicken and
turkey slaughter establishments that do
not operate under the new inspection
system operate under traditional
inspection.
In addition, FSIS is proposing to
allow establishments that slaughter
poultry classes other than young
chicken and turkey to operate under the
New Poultry Inspection System if they
request and are granted a waiver
through the SIP.
IV. Other Proposed Changes to Poultry
Slaughter Regulations
A. Proposed Changes to Traditional
Inspection System
FSIS is proposing to limit to two the
number of online inspectors per line in
all poultry slaughter establishments
operating under traditional inspection,
with an exception for existing
establishments other than young
chicken and turkey that are currently
operating with more than two online
inspectors. Under traditional inspection,
online carcass inspectors would
continue to use the current traditional
inspection methods. The Agency
anticipates that it will assign
approximately one offline inspector for
every six online inspectors under
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4425
traditional inspection. Additionally, the
Agency would continue to provide
oversight of workforce through
veterinarians.
Most poultry slaughter establishments
operating under traditional inspection
are currently staffed with two online
inspectors. As of September 2011, all of
the very small establishments that
slaughter young chickens or turkeys
under the traditional inspection were
staffed with two or fewer on-line
inspectors. However, there is a small
number of poultry slaughter
establishments that slaughter species
other than young chickens and turkeys
that have more than two online
inspectors. FSIS will continue to staff
these establishments with the number of
online inspectors they currently have.
FSIS has tentatively concluded that
doing so will ensure that this rule
change does not have an adverse impact
on these establishments. FSIS is
proposing that this exception will not
apply to new establishments after a final
rule is published because the Agency
anticipates that new establishments
would be aware of the requirements of
the rule and would factor this into their
decisions to operate. Also, this
exception would not apply to young
chicken and turkey slaughter
establishments because doing so would
undercut the efficiencies that are
presented by this proposal.
B. Proposed Changes Affecting All
Poultry Slaughter Establishments
1. Procedures To Address
Contamination by Fecal Material and
Enteric Pathogens as Hazards
Reasonably Likely To Occur
a. Contamination of Poultry Carcasses
and Parts by Fecal Material and Enteric
Pathogens Are Hazards Reasonably
Likely To Occur in Poultry Slaughter
Establishments
The Centers for Disease Control and
Prevention collects data on laboratoryconfirmed human foodborne illness
cases through the Foodborne Diseases
Active Surveillance Network (FoodNet),
an active, population-based, sentinel
surveillance system for the United
States.10 Several FoodNet case-control
studies have examined the link between
chicken and human infection with
Salmonella or Campylobacter and have
found that poultry products are an
important vehicle for human
Salmonella and Campylobacter
infections in the United States (CDC
memo: Foodborne illness from
Salmonella and Campylobacter
10 For more information on FoodNet see https://
www.cdc.gov/foodnet/.
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associated with poultry, United States,
available at: https://www.fsis.usda.gov/
PDF/Salmonella_Campylobacter_
011811.pdf).
In addition to FoodNet case-control
studies, CDC collects outbreak data
reported by State and local health
departments through the Foodbome
Disease Outbreak Surveillance System
(FDOSS). Outbreak data collected
through FDOSS provides important
evidence linking sources of Salmonella
and Campylobacter to human illness.11
Fecal contamination is a major
vehicle for spreading enteric pathogenic
microorganisms, such as Salmonella, to
raw poultry. Accordingly,
contamination of poultry carcasses and
parts by fecal material and enteric
pathogens (e.g., Salmonella and
Campylobacter) are hazards reasonably
likely to occur in poultry slaughter
establishments unless addressed in a
sanitation SOP or other prerequisite
program.
In order to ensure that establishments
properly address the food safety hazards
associated with contamination of
poultry carcasses by fecal material and
enteric pathogens, FSIS is proposing to
amend the poultry slaughter inspection
regulations as described in the following
two sections.
b. Procedures Addressing Zero
Tolerance for Visible Fecal Material
Before Chilling
In 1997, FSIS codified its zero
tolerance policy for poultry carcasses
contaminated with visible fecal material
entering the chiller (62 FR 5139,
February 4, 1997). At that time, the
Agency published a final rule that
removed ‘‘feces’’ from the list of
nonconformance elements under the
FPS and provided that ‘‘Poultry
carcasses contaminated with visible
fecal material shall be prevented from
entering the chilling tank’’ (9 CFR
381.65(e)). The preamble to that final
rule emphasized that the ‘‘zero tolerance
policy for visible fecal contamination is
an important food safety standard
because fecal contamination is a major
vehicle for spreading pathogenic
microorganisms, such as Salmonella, to
raw poultry.’’
Later the same year, FSIS published a
second Federal Register document
entitled ‘‘Notice on complying with
food safety standards under the HACCP
system regulations’’ (62 FR 63254,
November 28, 1997). The purpose of the
second document was to ensure that
establishments understood the Agency’s
11 For more information on CDC’s FDOSS see:
https://www.cdc.gov/outbreaknet/surveillance
_data.html.
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zero tolerance policy for visible fecal
material as a food safety hazard as
establishments prepared to comply with
the then newly enacted HACCP system
regulations. The notice first cited the
zero tolerance policy for visible fecal
contamination before the chiller that
had recently been codified at 9 CFR
381.65(e). Then, the notice explained
that, ‘‘to meet the zero tolerance
standard, an establishment’s [HACCP]
controls must (among other things)
include limits that ensure that no visible
fecal material is present * * * before
poultry carcasses enter the chilling
tank’’ (citing 9 CFR 417.2(c)). Finally,
the notice explained that ‘‘Under the
HACCP system regulations, critical
control points to eliminate
contamination with visible fecal
material are predictable and essential
components of all slaughter
establishments’ HACCP plans.’’
Thus, in February 1997, FSIS codified
the requirement that all poultry
slaughter establishments must prevent
carcasses contaminated with visible
fecal material from entering the chiller
(9 CFR 381.65(e)); and in November
1997, FSIS specified in a Federal
Register notice that procedures for
doing so must be incorporated in
establishments’ HACCP systems. As a
result, all poultry slaughter
establishments’ HACCP plans currently
include critical control points for
preventing carcasses contaminated with
visible fecal material from entering the
chiller. Accordingly, FSIS is proposing
to amend 9 CFR 381.65 to require
poultry slaughter establishments to
develop, implement, and maintain as
part of their HACCP plans, or sanitation
SOPs, or other prerequisite programs,
written procedures to ensure that
poultry carcasses contaminated with
visible fecal material do not enter the
chilling tank. Such a requirement will
ensure that establishments maintain the
records to verify that that they have
implemented the necessary measures
and, when necessary, have taken
appropriate corrective actions to prevent
carcasses contaminated with visible
fecal material from entering the chiller.
c. Procedures To Prevent Contamination
of Carcasses and Parts by Enteric
Pathogens and Fecal Material
Throughout the Entire Slaughter and
Dressing Operation
Background
Although the existing requirement for
establishments to prevent visible fecal
material from entering the chiller, and
the proposed clarification described
above that establishments must have
procedures addressing how they do so,
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are important safeguards, those
safeguards will not be fully effective if
an appropriate effort is not made to
prevent contamination from occurring
throughout the slaughter and dressing
operation. Fecal material is a major
vehicle for spreading pathogenic
microorganisms, such as Salmonella
and Campylobacter, to raw poultry, and
therefore it is vital for establishments to
maintain sanitary conditions and to
prevent, to the maximum extent
possible, contamination from occurring
before slaughter and throughout the
slaughter and dressing process.
Under HACCP, establishments are
responsible for identifying food safety
hazards that are reasonably likely to
occur in the production process and for
implementing preventive measures to
control those hazards. However, FSIS’s
experience with HACCP shows that
instead of implementing controls to
prevent contamination from occurring
early in the production process, some
poultry slaughter establishments rely on
interventions applied at the end of the
process to remove contamination after it
occurs. This may be due in part to the
fact that FSIS inspectors perform
verification checks for zero visible fecal
contamination and Salmonella and
Campylobacter testing at the end of the
slaughter and chilling processes. Failure
to implement preventive measures
throughout the slaughter and dressing
process can lead to the creation of
insanitary conditions in the
establishment and increases the
potential for carcasses and parts to
become contaminated with enteric
pathogens and fecal material.
Interventions with chemical
antimicrobials applied at the end of the
process are less likely to be fully
effective on carcasses that contain high
levels of pathogens, and these chemical
treatments are not effective in
preventing insanitary conditions
throughout the slaughter establishment.
Information that FSIS has collected
from comprehensive Food Safety
Assessments (FSA’s) it has conducted in
establishments that have failed to meet
the Agency’s Salmonella performance
standards demonstrate the need for
establishments to adopt preventive
measures to control contamination
throughout the entire production
process, as well as the need to maintain
documentation to verify the
effectiveness of those measures on an
on-going basis.
For example, FSIS conducted an FSA
at a young chicken slaughter
establishment that failed its Salmonella
set in 2007. For the FSA, FSIS reviewed
the establishment’s Salmonella testing
data, controls, and records associated
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with the establishment’s sanitary
dressing procedures and microbial
interventions, and observed the
establishment’s implementation of these
controls and procedures. The Agency’s
review found that the establishment had
high levels of Salmonella on incoming
birds. The high levels of Salmonella
sustained throughout the process
appeared to have overwhelmed any
subsequent in-process interventions. As
a result of the FSA findings, FSIS
notified the establishment in writing
that the Agency would withhold or
suspend inspection unless the
establishments provided a written
response within 72 hours on the actions
it would take to achieve compliance. In
response, the establishment gave a
written description of immediate
corrective actions it would take,
including removing debris and
repositioning equipment, retraining of
employees in the HACCP and Sanitation
SOP methodology prescribed in the
establishments control programs, and
reassessing the establishments HACCP
plan to incorporate a new antimicrobial
treatment for the chill tank and similar
antimicrobial interventions applied
during the dressing operation. FSIS then
put in place a verification plan in which
inspectors in that establishment were
expected to routinely verify the
corrective actions proffered by the
establishment. Since implementation of
these corrective actions, the
establishment has passed all of its
Salmonella performance sets.
In another example, FSIS conducted
an FSA in an establishment that had
failed a Salmonella set in 2005. From
the FSA, the Agency found that the
establishment failed to: (i) Identify
Salmonella as a significant hazard, (ii)
control hazards it did identify, (iii),
identify corrective actions in its
sanitation SOPs, (iv) perform
verification, (v) perform all corrective
actions, and (vi) monitor pre-shipment
records sufficiently. As a result, FSIS
notified the establishment in writing
that the Agency would withhold or
suspend inspection unless the
establishment provided a timely
response on how it would achieve
compliance. Consequently, the
establishment reassessed and
redesigned its HACCP plan for
slaughter; revised its preoperational
plan; and conducted remedial training
of personnel in HACCP and sanitation
SOPs. Because the establishment did
not previously have defined verification
activities for its employees to perform
and document, the establishment
instituted hourly checks for sanitary
dressing at evisceration. FSIS issued a
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Notice of Deferral on August 8, 2005,
and a Closeout Letter of Warning on
March 3, 2006. FSIS then put in place
a verification plan in which inspectors
in that establishment were expected to
routinely verify the corrective actions
proffered by the establishment. Since
implementation of these corrective
actions, the establishment has passed all
of its Salmonella performance sets.
Proposed Regulatory Requirements
To ensure that establishments
implement appropriate measures to
prevent carcasses from becoming
contaminated with pathogens, and to
ensure that both FSIS and
establishments have the documentation
they need to verify the effectiveness of
these measures on an on-going basis,
FSIS is proposing to require that all
poultry slaughter establishments
develop, implement, and maintain
written procedures to prevent
contamination of carcasses and parts by
enteric pathogens and fecal material
throughout the entire slaughter and
dressing operation. FSIS is proposing
that establishments incorporate these
procedures into their HACCP plans, or
sanitation SOPs, or other prerequisite
programs, and that they maintain
records sufficient to document the
implementation and monitoring of these
procedures. These proposed
requirements are necessary to fully
implement the existing HACCP
regulations.
Many establishments have in place
process control measures to address the
prevention of contamination by enteric
pathogens and fecal material, but are not
maintaining documentation to verify the
effectiveness of these procedures on an
on-going basis. If this rule becomes
final, establishments may choose to
incorporate those measures into their
procedures addressing how they prevent
contamination from occurring during
slaughter and dressing operations.
Examples of such measures include:
monitoring of evisceration equipment to
ensure it is properly adjusted to the size
of birds within a particular flock;
purchase specification agreements
requiring feed withdrawal; and
employee hygiene and hand washing
policies. Under this proposed rule,
establishments will be required to
incorporate these procedures into their
HACCP plans, or Sanitation SOPs, or
other prerequisite programs, and to
maintain on-going documentation to
demonstrate that the procedures are
effective. This on-going documentation
will allow both the establishment and
FSIS to identify specific points in the
production process where a lack of
process control may have resulted in
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4427
product contamination or insanitary
conditions, which will allow the
establishment to take the necessary
corrective actions to prevent further
product contamination.
FSIS is not proposing to prescribe the
specific procedures that establishments
must follow to prevent carcasses from
becoming contaminated by enteric
pathogens or fecal material because the
Agency believes that establishments
should have the flexibility to implement
the most appropriate measures that will
best achieve the requirements of this
proposed rule. However, on-going
verification and documentation to
demonstrate that an establishment’s
process controls are effective in
preventing food safety hazards are
critical components of the HACCP
system. FSIS believes that
microbiological test results that
represent levels of microbial
contamination at key steps in the
slaughter process, are necessary for
establishments to provide
comprehensive, objective evidence to
demonstrate that they are effectively
preventing carcasses from becoming
contaminated with pathogens before
and after they enter the chiller.
As discussed in detail earlier in this
document, the current regulations
require that official poultry slaughter
establishments conduct regular testing
for generic E. coli at the end of the
chilling process as a means of verifying
process control (9 CFR 381.94(a)). The
regulations include performance criteria
that are intended to represent the
highest expected microbial loads on
carcasses when the slaughter process is
in control (9 CFR 381.94(a)(5)(1)).
However, FSIS’s experience with using
post-chill testing for generic E. coli to
monitor process control for fecal
contamination and sanitary dressing has
led the Agency to conclude that such
testing is not the most effective way to
prevent contamination from occurring
throughout the slaughter and dressing
operation. As noted above, recent
studies indicate that E. coli levels may
not be a valid measure of fecal
contamination. This finding was also
supported by a 2004 report issued by
the National Advisory Committee on
Microbiological Criteria for Foods
(NACMCF). Additionally, while postchill testing may be useful for
identifying microbial levels on carcasses
after they have been subjected to
antimicrobial chemicals in the chiller, it
does not necessarily reflect the
effectiveness of the preventive measures
implemented earlier in the process to
address contamination at points in the
process before the chiller.
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Given these limitations, FSIS is
proposing to rescind the generic E. coli
testing requirements in 9 CFR 381.94
and to replace them with a new testing
requirement that will provide
establishments the flexibility to sample
for other, potentially more useful
indicator organisms. Under this
proposal, establishments would
continue to conduct sampling and
analysis of carcasses for microbial
organisms at the post-chill location, but
in addition the Agency is proposing a
second testing location at the pre-chill
position in order to ensure
establishments will be able to monitor
the effectiveness of process control for
enteric pathogens throughout the
slaughter and dressing operation.
Although FSIS has tentatively
concluded that verification testing
conducted at two proposed points, i.e.,
pre-chill and post-chill, will provide the
evidence establishments need to verify
that their process control measures are
effective in preventing carcasses from
becoming contaminated with pathogens,
the Agency also considered two
alternatives approaches. FSIS
considered requiring a third verification
test at the re-hang position to monitor
the incoming load of pathogens but does
not believe it is necessary to impose the
additional costs that would be
associated with testing at this point.
FSIS also considered requiring only one
verification test at any position along
the production line to provide
maximum flexibility but concluded this
approach may not be sufficient to
monitor the effectiveness of an
establishment’s procedures to prevent
contamination throughout the slaughter
and dressing operation. The Agency
requests comments on these
alternatives.
Under this proposed rule, instead of
following a prescribed microbiological
testing program, each establishment
would be responsible for developing
and implementing its own
microbiological sampling plan, which
would be required to include carcass
sampling at pre-chill and post-chill. The
establishment would be responsible for
determining which microbiological
organisms will best help it to monitor
the effectiveness of its process control
procedures. Because FSIS is proposing
that an establishment’s microbiological
sampling plan be part of its HACCP
plan, sanitation SOP, or other
prerequisite program, each
establishment would be required to
provide scientific or technical
documentation to support the
judgments made in designing its
sampling plan (see 9 CFR 417.4(a)).
Under this proposal, establishments
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could develop sampling plans to test
carcasses for enteric pathogens, such as
Salmonella and Campylobacter, at prechill and post chill, or they could test
for an appropriate indicator organism.
FSIS intends to provide sampling
guidance to assist small and very small
establishments develop sampling plans
that meet the Agency’s expectations for
testing designs and sampling frequency.
This proposed rule does not prescribe
how frequently establishments must
sample and test poultry carcasses for
microbiological organisms at pre-chill
and post-chill. Instead, FSIS is
proposing to require that an
establishment’s sampling frequency be
adequate to monitor the effectiveness of
the establishment’s process control for
enteric pathogens. The frequency with
which establishments would need to
conduct such testing will depend on a
number of factors, including their
production volume, the source of their
flocks, their slaughter and dressing
process, and the consistency of their
microbial test results over time. Because
the testing frequency would be an
integral part of an establishment’s
HACCP system verification procedures,
establishments would need to collect
and maintain data to demonstrate that
their testing frequency is adequate to
verify the effectiveness of their process
control procedures.
This proposed rule does not mandate
that establishments meet specific
performance standards for microbial
testing. Rather, because establishments
would be required to incorporate their
procedures for preventing
contamination by enteric pathogens and
fecal contamination into their HACCP
plans, or sanitation SOPs, or other
prerequisite programs, establishments
would be required to take appropriate
corrective action when either the
establishment or FSIS determines that
the establishment’s procedures are not
effective in preventing carcass
contamination throughout the entire
slaughter and dressing process.
Establishments would also need to
routinely evaluate the effectiveness of
their procedures in preventing carcass
contamination.
Small and very small, low-volume
establishment 12 that choose to operate
under the revised traditional inspection
system rather than the New Poultry
Inspection System may not need to
conduct testing at two points in the
12 Low-volume establishments would include
those classified as very low volume establishments
under the existing generic E. coli testing
regulations, e.g., establishments that slaughter no
more than 440,000 young chicken or no more than
60,000 young turkeys on an annual basis (9 CFR
381.94(a)(2)(v)).
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slaughter process to adequately monitor
process control. Therefore, FSIS is
considering permitting these
establishments to conduct testing for
microbial pathogens at one point in the
process if they can demonstrate that
they are maintaining adequate process
control. Under this proposal, if the
Agency had evidence to indicate that an
establishment conducting testing at a
single point in the process was having
difficulty maintaining process control,
such as not meeting FSIS’s pathogen
performance standards, the
establishment would need to conduct
additional testing or implement
additional measures to ensure that its
process remains in control. The Agency
request comments on this aspect of the
proposed rule.
If this proposal is finalized, FSIS will
issue guidance to assist establishments
in developing procedures for controlling
contamination throughout the slaughter
and processing operation and for
developing appropriate sampling plans
to verify the effectiveness of their
procedures. This guidance will include
a default sampling frequency for small
and very small establishments.
Under this proposed rule, FSIS would
verify the effectiveness of an
establishment’s process control
procedures in preventing carcasses from
becoming contaminated with enteric
pathogens and fecal material by
reviewing the establishment’s
monitoring records, including the
establishment’s microbial testing
results, observing an establishment
implementing its procedures, and
inspecting carcasses and parts for
visible fecal contamination when
conducting both online carcass
inspection and offline verification
inspection procedures. FSIS personnel
would consider both the establishment’s
testing results, as well as the results of
the Agency’s testing for Salmonella and
Campylobacter to determine young
chicken and turkey establishment’s
compliance with the Agency’s
Salmonella and Campylobacter
performance standards, to help assess
how well the establishment is
controlling its slaughter and dressing
processes.
If inspection personnel determine that
an establishment’s process control
procedures are not effective in
preventing contamination by enteric
pathogens or fecal contamination, the
Agency would take appropriate
regulatory action to ensure that the
establishment’s production process is in
control, and that product is not being
adulterated. Such action could include
performing additional visual
inspections of products or equipment
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and facilities, increasing offline
verification inspections, initiating Food
Safety Assessments (FSAs), conducting
hazard analysis verification procedures,
conducting intensified product
sampling for Salmonella and
Campylobacter under the Agency’s
performance standard sampling
program, and retaining or condemning
product.
2. Impact Considerations for Small/Very
Small Low Volume Establishments
As noted in the Preliminary Impact
Analysis (PRIA) for this proposed rule,
FSIS projects that all 51 of the very
small establishments that operate under
the existing traditional inspection
system will chose to operate under the
proposed revised traditional inspection
system. However, this proposed rule
will impose certain costs on
establishments regardless of the
proposed inspection system under
which they chose to operate. Therefore,
because FSIS is interested in
implementing this proposed rule in a
manner that will minimize the impact
on small and very small establishments,
the Agency requests comments on the
following measures to help mitigate the
impact on to small and very small
establishments.
• Phase-in for small businesses: FSIS
requests comments on whether a phased
implementation would help to mitigate
the impact of this proposed rule on
small and very small establishments.
The Agency also requests comments on
the type of phased implementation that
would be most effective in mitigating
the impact on very small
establishments. For example, would a
phased implementation that establishes
separate effective dates for large, small,
and very small establishments be
effective in mitigating the impact of this
proposed rule on small and very small
establishments?
• Allow small and very small plants
that operate under the modified
traditional inspection system to test for
microbial pathogens at one point in the
slaughter process instead of two. As
noted above, this proposed rule requires
that all young chicken and turkey
slaughter establishments conduct testing
for microbial pathogens at two points in
the slaughter process regardless of the
inspection system that they operate
under. However, FSIS believes that it
may not be necessary for very small,
low-volume establishments that operate
under the revised traditional inspection
system to conduct testing at two points
in the process to effectively monitor
process control. Therefore, FSIS
requests comments on whether it should
revise this provision in the proposed
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rule to permit very small, low volume
establishments to conduct testing for
microbial pathogens at one point in the
process if these establishments can
demonstrate that they are maintaining
adequate process control through other
means.
• Number of on-line inspectors
permitted for revised traditional
inspection: As discussed earlier in this
document, this proposed rule would
limit the number of on-line inspectors
for the revised traditions inspection
system to two, with an exception for
existing establishments other than
young chicken and turkey that are
currently operating with more than two
online inspectors. FSIS is proposing to
continue to staff establishments that
slaughter poultry other than young
chickens and turkeys with the number
of online inspectors that they currently
have to mitigate the impact of this
proposed rule on these establishments.
FSIS has tentatively decided that this
exception would not apply to young
chicken and turkey slaughter
establishments because doing so would
undercut the efficiencies that are
presented by this proposal. However,
because the young chicken and turkey
slaughter establishments that operate
under the existing traditional inspection
system are classified as either small or
very small, FSIS requests comments on
it should permit these establishments to
retain more than two inspectors if they
are currently operating with more than
two inspectors under the existing
traditional inspection system.
In addition to the proposed
mitigations discussed above, FSIS
intends to adopt the following measures
to assist small and very small
establishments meet the requirements of
this proposed rule.
• Provide FSIS outreach training
programs to small and very small
establishments to help them comply
with the proposed requirements to
address enteric pathogens and fecal
contamination. FSIS intends to provide
training to small and very small
establishments to assist them to
develop, implement, and maintain
written procedures for the prevention of
contamination by enteric pathogens and
fecal material and for preventing
carcasses contaminated with fecal
material from entering the chill tank. To
ensure that very small plant operators
have access to such training, FSIS is
considering providing computer-based
training or using a webinar format.
• Provide guidance on measures
small establishments can take to control
for enteric pathogens. As discussed
above, under both the New Poultry
Inspection System and the revised
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4429
traditional inspection system,
establishments will be required to
conduct testing for microbial pathogens
at pre-chill and post-chill to verify
process control. The frequency with
which establishments conduct testing
under this proposed rule will depend
on, among other things, the production
volume, source of flock, and the plants
slaughter and dressing process. FSIS
believes that very small, low volume
establishments that have slower line
speeds and that do not use automated
evisceration equipment will likely not
need to conduct frequent testing to
demonstrate that their process is in
control. Therefore, FSIS intends to
develop guidance to assist small plants
implement measures other than testing
to demonstrate that their process is in
control. FSIS believes that this will help
to minimize the amount of testing (and
the associated costs) that small plants
will need to conduct to comply with the
proposed rule. The guidance would
provide for an increase in testing
frequency if an establishment is having
difficulty maintaining process control,
such as not meeting FSIS’s pathogen
performance standards.
FSIS requests comments on these and
other possible measures that that the
Agency can implement to minimize this
proposed rule’s impact on small and
very small, low volume establishments.
3. Proposed Changes to Time and
Temperature Requirements for Chilling
a. Background
As discussed earlier in this document,
FSIS has granted SIP waivers from the
time and temperature chilling
regulations to six poultry slaughter
establishments. The current poultry
chilling regulations (9 CFR 381.66)
require ready-to-cook poultry, except for
ratites, to be chilled immediately after
evisceration unless the poultry is to be
frozen or cooked immediately at the
establishment. The purpose of these
regulations is to ensure prompt removal
of body heat and to prevent the
incubation and rapid growth of bacterial
populations on or within the carcasses,
thereby preserving the conditions and
wholesomeness of the poultry and
preventing adulteration (9 CFR
381.66(a); 35 FR 15739, October 7,
1970).
Under the current regulations, poultry
slaughtering establishments must ensure
that the internal temperature of poultry
carcasses weighing 4 to 8 pounds is
reduced to 40 °F or below within 4
hours; carcasses weighing 4 to 8
pounds, within 6 hours; and those
weighing over 8 pounds, within 8 hours
(9 CFR 381.66(b)). Once chilled, poultry
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to be packaged and shipped must be
stored at 40 °F or less. FSIS believes that
a chilling process satisfying the present
requirement results in no outgrowth of
bacteria.
During further processing and
packaging operations, the internal
temperature of the poultry carcass may
be allowed to rise to 55 °F, provided
that immediately after packaging, the
poultry is chilled to 40 °F or placed in
a freezer. The regulation requires that
any poultry that is to be held at the
establishment in packaged form longer
than 24 hours must be held in a room
at a temperature of 36 °F or lower (9
CFR 381.66(c)(3)). This requirement
provides assurance that no bacterial
outgrowth occurs before the package
leaves the establishment.
9 CFR 381.66(c)(4) requires the
chilling of giblets to 40 °F or lower
within two hours of the time that they
are removed from the inedible viscera.
But when the giblets are cooled with the
carcass from which they are drawn, the
giblets are subject to the same chilling
time as the carcass. 9 CFR 381.66(e)
requires that the temperature of airchilled, ready-to-cook poultry be
reduced to 40 °F or lower within 16
hours.
The temperature limits in these
regulations were based on the fact that
most relevant foodborne bacteria have
not been reported as being capable of
multiplying at temperatures below 40 °F
(35 FR 15739). Thus, any bacteria would
be in a suspended state, if not actually
killed. Chilling ready-to-cook poultry
and keeping it at sufficiently low
temperatures inhibits the multiplication
of spoilage organisms as well as
foodborne pathogens on the poultry and
permits the poultry to be sold in
markets at great distances from the
processing establishment.
Most poultry slaughtering
establishments in the United States chill
eviscerated poultry by immersion in
vats of water and ice. Where the chilling
operation has been identified as a CCP
in an official establishment’s HACCP
plan, FSIS inspectors verify that the
establishment is monitoring at that CCP,
and that the establishment’s process is
meeting the critical limits for the CCP.
For raw poultry products, the chilling
operation must meet the 40 °F
temperature and time requirement, no
matter what other limits the
establishment may have identified in its
hazard analysis. FSIS inspectors may
determine whether products are
compliant with the regulatory
requirements by taking the temperatures
of fresh and frozen poultry products—
including carcasses, parts, and giblets—
or by observing establishment
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employees conducting monitoring, by
verification procedures, or by reviewing
establishment records.
The regulation limiting chilling
operations to specific time-andtemperature combinations is at odds
with the PR/HACCP regulations.
Additionally, FSIS has two long
pending petitions requesting that the
Agency repeal the prescriptive time and
temperature chilling requirements. The
American Meat Institute (AMI)
petitioned the Department to amend the
regulations governing moisture
absorption and retention in certain raw
meat and poultry products. AMI also
requested other changes, including
repeal of the regulations requiring
poultry carcasses to be chilled below 40
°F within a specified time. The National
Turkey Federation (NTF) has requested
that FSIS waive the time and
temperature requirements for poultry
carcass cooling. FSIS has carefully
considered the AMI and NTF requests
in developing this proposal.
FSIS has concluded that alternative
approaches to chilling are effective and
safe. As discussed above, under SIP, the
Agency has granted six poultry
slaughter establishments waivers from
the specific time and temperature
chilling requirements prescribed in 9
CFR 381.66. FSIS will review the data
provided through these waivers to
ensure that these alternative approaches
to chilling poultry are effective at
controlling levels of bacteria and
ensuring food safety. The Agency will
take this data into consideration before
issuing a final rule in this proceeding.
Based on the foregoing, FSIS is
proposing to eliminate the time and
temperature requirements for chilling
ready-to-cook poultry carcasses and
giblets. The existing requirements
prescribe both the time and temperature
parameters to be used in the chilling
process and do not allow for alternative
approaches that the establishment can
use to control levels of bacteria. The
regulation gives an establishment
producing ready-to-cook poultry no
flexibility to use procedures other than
those in the regulations, even if
alternative procedures achieve the same
results. Because the objective of the
current chilling regulations is to prevent
microbial multiplication, establishments
should have the option of choosing the
means to do so, instead of being
required to use a prescribed method of
chilling that achieves a specific
temperature limit, 40 °F, that applies to
ready-to-cook poultry products.
In addition, the time and temperature
regulations are inconsistent with the
Agency’s regulations on retained water
(9 CFR 441.10) in that they tend to
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prevent poultry establishments from
making full use of available options for
reducing retained water in their
products, such as the option of reducing
the dwell time of products in immersion
chillers.
b. Proposed Rule
FSIS is proposing to replace these
prescriptive time and temperature
requirements with a requirement that
poultry slaughter establishments
develop and maintain procedures that
control the levels and prevent the
multiplication of spoilage organisms
and pathogenic bacteria in the product
after evisceration. Establishments would
have to include these procedures in
their HACCP plans, or sanitation SOPs,
or other prerequisite programs.
Establishments would be required to
maintain a chilling process so that at the
end of slaughter operations, no
pathogen outgrowth occurs.
Additionally, establishments would
be required to keep previously chilled
poultry carcasses and major portions
chilled so that there would be no
outgrowth of the pathogens, unless such
poultry is to be packed and frozen
immediately at the official
establishment. And establishments
would be required to chill giblets after
processing so that there is no outgrowth
of pathogens. Giblets could either be
chilled with the carcass or separately.
Under this proposed rule, unless
poultry are to be frozen or cooked
immediately at the establishment after
evisceration, poultry establishments
would be required to identify those
conditions at the establishment affecting
carcass chilling and pathogen outgrowth
afterwards. These conditions could
include the amount of agitation of the
chiller medium, the concentration of
anti-microbial substances in the chiller
medium, the temperature of the chiller
medium, the rate of temperature
reduction of the carcasses, and the
internal temperature or microbial
condition of the carcasses exiting the
chiller.
Establishments would have to
incorporate procedures for chilling into
their HACCP plans, or Sanitation SOPs,
or other prerequisite programs. These
written procedures would include the
conditions of use affecting carcass
chilling and microbial multiplication
identified by the establishment.
FSIS would consider the present
chilling requirements as safe harbors. If
an establishment uses a chilling and
subsequent storage process different
from the present requirements, the
establishment would be required to
specify the point where chilling has
been completed and to validate that at
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that point any residual microbial
population is inhibited from growing.
The establishment would also be
required to validate that the bacterial
population does not increase during
storage at the establishment.
To ensure that the bacterial
population does not multiply during
storage (after chilling), the
establishment could take into account
any of several effects of temperature on
microbial growth. For example, at
temperatures of 48 °F (10 °C) or below,
the multiplication of microorganisms of
concern is very slow and has no
significant effect on the microbiological
quality of the carcass. At temperatures
below 50 °F, spoilage bacteria generally
multiply faster than pathogens, and
meat or poultry kept below 50 °F will
tend to spoil before excessive pathogen
multiplication could occur. Gram
negative pathogens, such as
salmonellae, tend not to multiply below
45 °F (7° C).
Removal of the time and temperature
chilling requirements is unlikely to lead
to a significant change in carcass
chilling methods or long-established
packaging and shipping practices that
the poultry products industry considers
necessary to meet both regulatory and
market requirements to maintain raw
products in a sanitary condition. It
would, however, eliminate a
prescriptive requirement and give
establishments greater flexibility to
manage how they chill poultry.
Processors must ensure good
temperature controls at the
establishment and during shipment to
maintain product quality during
transport and ensure a usable shelf life
for the products after delivery to retail
establishments.
More than half of the raw poultry
products destined for the retail market
are shipped using the chill-pack method
of refrigeration, under which the
products are quickly chilled after
packaging and held at temperatures of
from 28 °F to 32 °F. The rapid chilling
limits the growth of pathogenic and
spoilage bacteria on the carcass. Almost
a third of the products are packed in
containers filled with shaved or crushed
ice (the ice-pack method) or dry ice
(dry-ice pack) and held at temperatures
between 30 °F and 35 °F and shipped
to distributors, grocers, and fast-food
chains. Other raw poultry products are
shipped either in the frozen state or
under other forms of refrigeration. This
proposal would not affect these
practices and the resulting consumer
protections. The Agency has, therefore,
concluded that consumers would be
fully protected without the very
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prescriptive requirements that this
proposed rule would eliminate.
Time and temperature requirements
are intended to remove animal heat and
inhibit the multiplication of bacteria,
including food-poisoning organisms, on
ready-to-cook poultry products. But
time and temperature combinations
other than those in the current
regulations and technologies other than
chilling are available to reduce bacterial
levels and control bacterial
multiplication on products at the
processing establishment.
FSIS would verify that establishments
are controlling levels of bacteria through
verifying an establishment’s chilling
procedures in its HACCP plan or
Sanitation SOP or other prerequisite
programs. Consistent with current
regulations, once the product is chilled,
the establishment would be required to
continue to inhibit the outgrowth of
such organisms as long as the product
remains at the establishment.
c. Air Chilling
Under this proposal, air-chilled
poultry would be required to meet the
same regulatory requirements for
pathogen control as poultry chilled by
immersion. FSIS is proposing to amend
the regulations to clarify what
constitutes the air chilling of poultry
carcasses and parts. Air chilling is a
production method that rapidly cools
poultry carcasses and parts by moving
them through cold air chambers. In
immersion chilling, by contrast, the
carcasses are dipped into ice cold water
containing one or more antimicrobial
agents. Regardless of the method used,
establishments would need to define
when the chilling process is complete.
The Agency is taking this step
because industry is using ‘‘air chilling’’
and ‘‘air chilled’’ as label claims on
packages of ready-to-cook poultry and
parts. Moreover, many consumers
apparently believe that air-chilled
poultry is superior in taste and in
wholesomeness to poultry that is chilled
by conventional methods.
Because of the perceived marketing
advantage in air chilling poultry, the
industry has asked FSIS exactly what
constitutes air chilling. Consequently,
the Agency has decided to propose a
definition of air chilling. Based on FSIS’
knowledge of industry practices and
consumer expectations, the Agency is
proposing to define ‘‘air chilling’’ as the
method of chilling raw poultry carcasses
and parts exclusively with air. Under
this proposed definition, an antimicrobial intervention that is applied
with water may be used for a short
duration if its use does not result in any
pick-up of water or moisture, and if it
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does not assist the chilling process by
lowering the product temperature
(cooling effect).
By contrast, so-called evaporation
chilling does not qualify as air chilling.
Evaporation chilling consists of using a
mist to chill poultry carcasses and parts
and then using air to further chill the
poultry.
FSIS is also proposing that ready-tocook poultry may bear an ‘‘air chilled’’
or ‘‘air chilling’’ claim on the label if the
chilling process used with the poultry
carcasses and parts meets the definition
of air chilling.
FSIS would verify that establishments
that use air chilling and include ‘‘air
chilled’’ or ‘‘air chilling’’ on their
product labels use procedures that meet
all the regulatory requirements, i.e., no
water is used to aid the chilling process,
and, if water is used to apply an antimicrobial, the product retains no water.
4. Proposed Changes to Online and
Offline Reprocessing Regulations
a. Background
As noted earlier in this document, 144
poultry slaughter establishments are
operating under waivers that allow them
to use online antimicrobial systems to
reprocess carcasses accidentally
contaminated with digestive tract
contents. On December 1, 2000, FSIS
issued a proposed rule to permit the use
of online reprocessing in poultry
slaughter establishment (‘‘Performance
Standards for On-line Antimicrobial
Reprocessing of Pre-chill Poultry
Carcasses’’ (65 FR 75187)). FSIS
initiated this rulemaking in response to
petitions submitted by two companies
that have developed online reprocessing
systems, Rhodia, Inc. and Alcide
Corporation. Rhodia’s online
reprocessing system uses trisodium
phosphate (TSP) rinse in combination
with a chlorinated water system to treat
carcasses pre-chill. Alcide’s system uses
acidified sodium chlorite as pre-chill
antimicrobial treatment. Both systems
are among those used in establishments
operating under online reprocessing
waivers.
The Agency proposed to amend its
regulations to allow establishments to
reprocess contaminated carcasses online
by applying a pre-chill antimicrobial
intervention if such carcasses met prechill performance standards for
Salmonella and generic E. coli that
would be significantly lower than the
current generic E. coli regulatory criteria
for verifying process control and the
codified pathogen reduction Salmonella
performance standards (65 FR 75192).
At that time, FSIS had determined that
it was necessary to hold poultry
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contaminated with digestive tract
contents to a more rigid pathogen
reduction standard than product that is
not visibly contaminated because
digestive tract contents are a source of
pathogens and other microorganisms.
The available data evidenced that
physical removal of visible
contamination does not necessarily
remove significant levels of pathogens
and other microorganisms. However,
although both the Rhodia and Alcide
petition included data from in-plant
trials that demonstrated that each
company’s pre-chill online reprocessing
system is effective in reducing
pathogens and other microorganisms on
visibly contaminated poultry carcasses,
Rhodia’s data were quantitative and
focused on absolute levels of reduction
(e.g., less than 0.5 percent of the treated
samples were positive for Salmonella),
while Alcide’s data documented degrees
of reduction (e.g., there was an average
reduction by 27.27 percent of the
prevalence of Salmonella on the treated
samples).
Therefore, because the various
antimicrobial treatments used in the inplant online reprocessing trials had
differing effects with respect to
pathogen reduction, FSIS did not
include specific pre-chill standards in
the proposed rule. Instead, the
December 2000 proposed rule requested
comments, especially in the form of
additional data, on the specific
performance standards that
establishments that use pre-chill online
antimicrobial reprocessing systems
should be required to meet.
Most of the comments submitted in
response to the proposed rule supported
the use of online reprocessing. Some
commenters recommended different
kinds of performance standards that
could be associated with online
reprocessing but did not include
microbiological data to support the
suggested standards. There was also a
general lack of consensus on the type of
performance standard the Agency
should adopt. Other commenters said
that FSIS should not require a
performance standard specifically for
the use of online reprocessing.
As discussed above, FSIS enforces a
zero tolerance standard for
contamination by visible fecal material
on poultry carcasses and parts pre-chill.
Under the current regulations, the
Agency permits the reprocessing of
carcasses contaminated on their inner
surfaces with visible digestive tract
material before they enter the chilling
tank. The regulations require that all
reprocessing of poultry occur at an
approved reprocessing station away
from the processing line. Contaminated
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surfaces that are cut must be
reprocessed only by trimming.
Contaminated inner surfaces that are not
cut may be reprocessed by trimming
alone or in combination with other
methods, such as washing and
vacuuming. If the inner surfaces of
carcasses are reprocessed other than
solely by trimming, all surfaces of the
carcass must be treated with chlorinated
water containing 20 ppm available
chlorine (9 CFR 381.91 (b)). The Agency
estimates that approximately 2 to 3
percent of inspected poultry carcasses is
reprocessed offline.
There are concerns that offline
reprocessing of poultry carcasses may
spread pathogenic organisms because
the technique involves a significant
amount of product handling and
provides ample opportunity for cross
contamination. As mentioned earlier in
this document, FSIS has experience
with industry use of online reprocessing
in poultry slaughter establishments
through approved experimentation
conducted under waivers from the
current regulations. Although the data
generated from these in-plant trials
demonstrated that various online
antimicrobial treatments have differing
effects with respect to pathogen
reduction, the results indicate that
online reprocessing, when properly
employed, is safe and effective. The
results of 11 online reprocessing system
waivers show that on the aggregate,
online reprocessing reduces APC, E.
coli, Coliforms, and Salmonella on
treated carcass.
The Agency also has experience with
industry use of offline reprocessing
using antimicrobial agents other than
chlorinated water containing 20 ppm
available chlorine through approved
experimentation conducted under
waivers. The results from four offline
reprocessing system waivers show that
on the aggregate, offline reprocessing
using antimicrobial agents other than
chlorine reduces APC, E. coli, and
Salmonella at a level equal to or better
than chlorine. These waivers have also
demonstrated that the use of chlorinated
water containing between 20 and 50
ppm available chlorine is safe and
effective when properly employed.
b. Proposed Rule
FSIS is re-proposing to amend its
regulations to permit the use of online
reprocessing of poultry carcasses.
However, the Agency has decided not to
propose performance standards
specifically associated with the use of
online reprocessing. As noted above,
data generated from in-plant trials show
that various online antimicrobial
treatments have differing but equally
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effective results with respect to
pathogen reduction. The comments
submitted on this issue did not provide
any new data on the type of
performance standard that the Agency
should adopt. Therefore, instead of
proposing performance standards, FSIS
has decided to permit establishments to
use online reprocessing antimicrobial
interventions if the parameters for use of
the antimicrobial intervention system
have been approved by the FSIS, and
the establishment incorporates
procedures for online reprocessing into
its HACCP plan, or sanitation SOP, or
other prerequisite programs.
Establishments choosing to use online
reprocessing would be required to
comply with the same standards and
regulations addressing digestive tract
contents that are applicable to all
poultry slaughter establishments.
Establishments using online
reprocessing would still be required to
ensure that poultry carcasses
contaminated with visible fecal material
do not enter the chilling tank.
Permitting establishments the option
of online reprocessing would allow
visibly contaminated poultry carcasses
to remain online for treatment by a
system of automatic bird washers and
antimicrobial spraying or drenching
equipment, rather than have to be
moved off the line to an offline
reprocessing station. All carcasses
would remain on the line to be treated
with the on-line anti-microbial agent,
whether they are contaminated or not.
However, carcasses that are mutilated or
entirely contaminated are adulterated
and would not be permitted to be
reprocessed online or offline.
Online reprocessing of pre-chill
young poultry carcasses offers
substantial benefits—it will reduce the
potential of cross-contamination, reduce
digestive tract contamination for all
carcasses because all carcasses would
pass through the same system of
automatic bird washers and
antimicrobial spraying or drenching
equipment, and will maintain a
continuous flow of carcasses down the
processing line.
This proposed rule would not require
establishments to use online
reprocessing. Establishments that elect
to use online reprocessing would have
to incorporate procedures into their
HACCP plans, or sanitation SOPs, or
other prerequisite programs for applying
an online antimicrobial intervention to
all carcasses after evisceration and
before the carcasses enter the chiller.
FSIS will list all antimicrobial agents
that have been approved for use in
online reprocessing, together with the
specific parameters of use under which
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the antimicrobial agents have been
approved, in FSIS Directive 7120.1:
‘‘Safe and Suitable Ingredients Used in
the Production of Meat, Poultry, and Egg
Products.’’ As under current regulations,
the safety of antimicrobial substances
will be determined by the FDA. The
suitability of those substances as
reprocessing agents will be determined
by FSIS. Establishments opting to use
online reprocessing would be permitted
to use online reprocessing systems and
antimicrobial agents that have been
approved by FSIS under the specific
conditions of use for which they have
been approved. Establishments would
not need to request a waiver to use these
approved online reprocessing systems.
If deficiencies occur with the use of
online reprocessing, an establishment
would be required to take corrective
actions.
FSIS would verify that establishments
were properly using online reprocessing
by verifying an establishment’s online
reprocessing procedures as detailed in
its HACCP plan, sanitation SOP, or
other prerequisite programs.
FSIS is also proposing to amend the
current regulations pertaining to offline
reprocessing to allow establishments
that reprocess inner surfaces other than
solely by trimming to use chlorinated
water containing 20 ppm to 50 ppm
available chlorine or another approved
antimicrobial substance in accordance
with the parameters approved by the
Agency. As with the methods of online
reprocessing described above, approved
methods of offline reprocessing will be
listed in FSIS Directive 7120.1, ‘‘Safe
And Suitable Ingredients Used in the
Production of Meat, Poultry, And Egg
Products,’’ and establishments would be
required to incorporate their procedures
for offline reprocessing into their
HACCP plans, or sanitation SOPs, or
other prerequisite programs.
FSIS is proposing to revise the offline
reprocessing regulations to remove the
provisions that provide for the Agency
to withdraw approval for an
establishment to conduct offline
reprocessing. As noted above, under this
proposal, FSIS would ensure the
effectiveness of an establishment’s
procedures for online or offline
reprocessing through its HACCP
verification activities.
Finally, even though a poultry
product has been subjected to antimicrobial treatments as part of online
reprocessing, it may still qualify for a
certified organic claim, depending on
the anti-microbial agent that was used.
The use of ‘‘organic’’ labeling for such
poultry products is determined on a
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case-by-case basis. Two treatments
permitted for use in poultry products
labeled as ‘‘organic’’ are Hydrogen
Peroxide and Peracetic Acid. In
addition, Orange Pulp and Acidified
Sodium Chlorite have been formally
recommended for use in organic
handling in an Agricultural Marketing
Service (AMS) National Organic
Program (NOP) proposed rule.
V. Executive Order 12866 and
Executive Order 13563
Executive Orders 13563 and 12866
direct agencies to assess all costs and
benefits of available regulatory
alternatives and, if regulation is
necessary, to select regulatory
approaches that maximize net benefits
(including potential economic,
environmental, public health and safety
effects, distributive impacts, and
equity). Executive Order 13563
emphasizes the importance of
quantifying both costs and benefits, of
reducing costs, of harmonizing rules,
and of promoting flexibility. This rule
has been designated an ‘‘economically
significant regulatory action,’’ under
section 3(f) of Executive Order 12866.
Accordingly, the rule has been reviewed
by the Office of Management and
Budget.
Introduction
The Food Safety and Inspection
Service (FSIS) is proposing to
implement a new system for inspecting
the slaughter of young chickens and
turkeys. Furthermore, other proposed
actions include a revised traditional
inspection system for inspecting the
slaughter of all poultry; and proposed
requirements that would apply to all
establishments that slaughter poultry,
other than ratites (e.g., ostriches, emu,
and rhea).
Need for the Rule
Given technological advances in the
production of poultry, the current
inspection system’s line speed
restrictions result in higher-thannecessary costs per bird. The new
system described in this document
makes available a new voluntary
inspection system that would enable
producers to decrease production costs
by increasing line speeds in a manner
that does not compromise the safety of
the production process. Based on our
experience with the HIMP program,
FSIS expects the new inspection system
to improve food safety and the
effectiveness of inspection systems,
remove unnecessary regulatory
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obstacles to innovation, and make better
use of the Agency’s resources.
Furthermore, FSIS has determined
that contamination of poultry carcasses
and parts by fecal material and enteric
pathogens (e.g., Salmonella and
Campylobacter) are hazards reasonably
likely to occur in poultry slaughter
establishments unless addressed in a
sanitation SOP or other prerequisite
program.
Therefore, to ensure that all
establishments that slaughter poultry
properly address the food safety hazards
associated with contamination of
poultry carcasses by fecal material and
enteric pathogens, FSIS is proposing
that all poultry establishments develop,
implement and maintain written
procedures to (1) prevent poultry
carcasses contaminated with visible
fecal material from entering the chiller
and (2) prevent contamination of
carcasses and parts by enteric pathogens
and fecal contamination throughout the
entire slaughter and dressing operation.
FSIS is proposing that establishments
incorporate these procedures into their
HACCP plan, or sanitation SOP, or other
prerequisite program.
Proposed Actions
Table 8 compares the components or
requirements of the actions of the
proposed rule with a comparison to the
current regulatory environment for the
approximately 289 federally inspected
establishments that slaughtered all
poultry other than ratites in 2010 (FSIS
Animal Disposition Reporting System
(ADRS)). Actions include requirements
for young chicken and turkey
establishments and requirements for all
poultry slaughter establishments
excluding ratites. Table 8 includes
information for SIS and NELS
inspection systems and SIS Automated
Evisceration Equipment Systems,
referred to as MAESTRO, which is an
acronym for ‘‘Meyn’s Automatic
Evisceration System Total Removal of
Organs’’, and Nu-Tech Nuova. These
automated poultry evisceration systems
were introduced in the late 1990s. For
young chicken establishments, four
inspectors are stationed on the same
side of a processing line that runs at a
maximum of 140 bpm or 35 bpm per
inspector—the same per-inspector line
speed as under SIS. The evisceration
equipment used in SIS or NELS must be
supported by establishment employees
who manually complete carcass and
viscera presentation. In contrast, the
automated evisceration systems do not
require that support.
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TABLE 8—COMPARISON OF KEY COMPONENTS OF THE BASELINE REGULATORY ENVIRONMENT AND PROPOSED RULE
Very small and small
establishments, traditional
Key features or provisions of the proposal
Small and large, non-traditional
Baseline
Number of Establishments ....................................
Carcass Sorting Activities .....................................
Online Inspector per Line .....................................
Online Inspector Limit ...........................................
Addition of Online Establishment Workers because of Relocation of Online IPP.
Line Speed Maximum Birds per minute for
Young Chickens.
Line Speed Maximum Birds per minute for Mature Chickens.
Line Speed Maximum Birds per minute for Turkeys.
Line Speed Maximum Birds per minute for Other
Poultry.
Records to document that products meet the definition of ready-to-cook poultry.
New Facilities Requirements ................................
New carcass inspection station online for each
evisceration line.
New carcass inspection station offline for each
evisceration line.
New carcass inspection area online for avian leukosis for each evisceration line.
Underline Trough for each evisceration line .........
HACCP System—written to prevent contamination by enteric pathogens and fecal material &
testing.
HACCP System—written to prevent carcasses
contaminated with fecal material from entering
the chill tank.
Replace Requirement to Test for Generic E. coli
and Salmonella performance standards with 2point testing.
End Waivers for: Chilling Requirements for RTC
Time and Temp Eliminated.
End Waivers for: Use Online Reprocessing
(OLR) Antimicrobial Systems or Offline Antimicrobial Agents.
Proposed
Non-HIMP
baseline
HIMP baseline
70 .....................
FSIS .................
1–4 ...................
No .....................
No .....................
...........................
FSIS .................
1–2 a .................
Yes ...................
Yes ...................
194 ...................
FSIS .................
2–4 ...................
No .....................
No .....................
25 .....................
Establishment ...
1 .......................
Yes ...................
Yes ...................
Establishment.
1.
Yes.
Yes.
16–25 ...............
16–25 ...............
70–140 .............
175 ...................
175.
16–25 ...............
16–25 ...............
70 .....................
...........................
21–51 ...............
21–51 ...............
45 .....................
55 .....................
SIP Waiver determined.
55.
16–25 ...............
16–25 ...............
Na .....................
Na .....................
No .....................
No .....................
No .....................
No .....................
SIP Waiver determined.
Yes.
No .....................
No .....................
No .....................
No .....................
No .....................
No .....................
Yes ...................
Yes ...................
Yes.
Yes.
No .....................
No .....................
No .....................
Yes ...................
Yes.
No .....................
No .....................
No .....................
No .....................
Yes.
No .....................
No .....................
No .....................
Yes ...................
No .....................
No .....................
Yes ...................
No .....................
Yes.
Yes.
No .....................
Yes ...................
No .....................
No .....................
Yes.
No .....................
Yes ...................
No .....................
No .....................
Yes.
No .....................
Yes ...................
No .....................
No .....................
Yes.
No .....................
Yes ...................
No .....................
No .....................
Yes.
Proposed
mstockstill on DSK4VPTVN1PROD with PROPOSALS2
Na Does not apply.
a Establishments that already have more than two Inspection Program Personnel (IPP) per evisceration line will get to keep all of them.
As shown in Table 8, online
inspectors in the Very Small and Small
establishments currently range from 1 to
4 per line. Under the revised traditional
inspection system, this range will
decrease to 1 to 2 (except that
establishments that already have more
than two IPP per evisceration line will
be allowed to keep them). The Small
and Large Establishments, all of which
FSIS expects to adopt the proposed new
inspection system, will have 1 online
inspector per line, down from the
current 2 to 4 online inspectors per line
under the current non-traditional
systems (SIS, NELS, and NTIS) and
equal to the number of online inspectors
per line under HIMP.
Summary of the Proposed Rule’s
Provisions
A. Elements of the new system for the
slaughter of young chickens and
turkeys:
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(1) Requirements by establishment
personnel to conduct carcass sorting
activities before FSIS inspection
program personnel (IPP) conduct online
carcass inspection so that only carcasses
that the establishment deems likely to
pass inspection are presented to the
FSIS carcass IPP, expected to impact
194 establishments;
(2) A limit of one FSIS online carcass
inspector per evisceration line, expected
to impact 194 establishments;
(3) Faster slaughter and evisceration
line speeds than are permitted under the
current inspection systems. Existing
evisceration line speeds in the nontraditional inspection systems are
currently operating below capacity,
expected to impact 194 establishments;
(4) Development, implementation,
and maintenance of written procedures
to ensure that young chicken and turkey
carcasses contaminated with septicemic
and toxemic conditions do not enter the
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chilling tank. Establishments must
incorporate these procedures into their
HACCP plans, or sanitation SOPs, or
other prerequisite programs, expected to
impact 219 establishments;
(5) Removal of the existing Finished
Product Standards (FPS) and
subsequent replacement with a
requirement to maintain records that
document finished products meet the
definition of ready-to-cook poultry.
Establishments will have the flexibility
to design and implement measures for
producing ready-to-cook poultry that are
best suited to their operations. In
addition to inspecting for food safety
defects, the FSIS on-line carcass
inspector will also conduct a carcass
inspection for defects that are less
important to food safety. The presence
of persistent, unattended defects would
indicate that the plant is not producing
ready-to-cook poultry, expected to
impact 219 establishments; and
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(6) Requirement that facilities in the
establishment include: (a) an online
carcass inspection station for each
evisceration line; (b) one or more offline
carcass inspection stations for each
evisceration line; (c) an online area for
the online inspection of carcasses for
avian leukosis; and (d) an underline
trough for each evisceration line in
order to prevent the contamination of
online carcasses by removed poultry
waste or inedible products of the
evisceration process. FSIS projects that
this action would affect about 219
establishments of about 270 official
federally inspected establishments that
slaughter young chickens and turkeys
and that would adopt this proposed new
inspection system. This 219 total
includes HIMP establishments, though
they will have already installed this
equipment, meaning that 194
establishments are affected.
B. Elements that would affect all 289
poultry, non-ratite slaughter
establishments:
(1) Development, implementation,
and maintenance of written procedures
to prevent contamination of carcasses
and parts by fecal material and enteric
pathogens (e.g., Salmonella spp. and
Campylobacter spp.) as part of an
establishment’s HACCP plans,
sanitation SOP, or other prerequisite
programs. FSIS is proposing that, at a
minimum, these written procedures
include sampling and analysis for
microbial organisms at the pre-chill and
post-chill points in the process to verify
process control.
(2) Development, implementation,
and maintenance of written procedures
to ensure that carcasses and parts with
visible fecal contamination do not enter
the chiller as part of an establishment’s
HACCP plans, sanitation SOP, or other
prerequisite programs.
(3) Removal of current requirement to
test for generic E. coli and the codified
Salmonella pathogen reduction
performance standards for poultry.
(4) Removal of the chilling
requirements for ready-to-cook (RTC)
poultry, which now provide specific
time and temperature parameters.
(5) Requirements regarding the use of
approved online reprocessing
antimicrobial systems or offline
reprocessing approved antimicrobial
agents, if these procedures for
reprocessing are incorporated into their
HACCP plans, sanitation SOPs, or other
prerequisite programs.
Among the 70 establishments that are
expected to use the revised traditional
inspection system, the maximum
number of FSIS IPP per poultry
evisceration line will be set to two
unless the establishment is already
operating with more than two online
IPP per line under the current
traditional poultry inspection system.13
FSIS projects that this action would
affect about 51 establishments of about
270 official federally inspected
establishments that slaughter young
chickens and turkeys; and all 19 official
federally inspected establishments that
slaughter other chicken and other
poultry and that would choose to switch
to the proposed revised traditional
inspection system.
Analysis of the Benefits and
Expenditures (Costs) of the Proposed
Action
Baseline
Table 9 shows the baseline
characterization of the U.S. poultry
market other than ratites in 2010.
Domestic federally inspected
establishments slaughtered and dressed
about 9.0 billion birds other than ratites
in 2010, including about 8.4 billion
young chickens; about 140 million other
chickens (e.g., fowl and capon); about
252 million turkeys; and about 27
million other poultry (e.g., ducks, geese,
quail, pheasants, and squab).
TABLE 9—BASELINE CHARACTERIZATION OF THE U.S. POULTRY MARKET
Young
chickens
Market price ($/bird) a ......................................................................................
Market quantity b (thousand birds/year)
Domestic production .................................................................................
Exports ......................................................................................................
Imports ......................................................................................................
A summary of the types of young
chicken and turkey operations and the
sizes of these official establishments is
in Table 10 (FSIS ADRS 2010). Table 10
summarizes the 270 federally inspected
establishments that slaughtered young
Other chickens
Turkey
Other poultry
$3.38
$1.34
$22.74
$9.02
8,386,671.6
1,314,710.8
9,314.1
139,499.2
14,675.8
0
251,787. 8
18,428.9
229.8
26,781.1
903.4
243.2
chickens (231 establishments) and
turkeys (39 establishments) and
excludes the 19 other establishments
that slaughtered only other chickens
(such as fowl and capon) (6
establishments) and only other poultry
(such as squabs, pheasants, quail, ducks
or geese) (13 establishments) in 2010
along with the 19 that slaughtered other
chicken and other poultry.
TABLE 10—SUMMARY OF HACCP ESTABLISHMENT SIZE OF THE 289 OFFICIAL ESTABLISHMENTS THAT SLAUGHTERED ALL
POULTRY UNDER FEDERAL INSPECTION IN 2010 (FSIS ADRS, 2010)
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Type of operation
Very small
Young Chicken:*
Young Only ...................................................................
Young and Mature ........................................................
Young Chicken and Other Poultry ................................
Turkey:
Young Only ...................................................................
Young and Mature ........................................................
13 Under the revised traditional inspection
system, only establishments that currently have
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Small
Large
7 (4%)
11 (42%)
26 (63%)
33 (20%)
14 (54%)
13 (32%)
124 (76%)
1 (4%)
2 (5%)
164
26
41
(57%)
(9%)
(14%)
7 (23%)
0
6 (20%)
4 (44%)
17 (57%)
5 (56%)
30
9
(10%)
(3%)
more than two inspectors per line will be allowed
to retain more than two inspectors per line.
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establishments
Total
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TABLE 10—SUMMARY OF HACCP ESTABLISHMENT SIZE OF THE 289 OFFICIAL ESTABLISHMENTS THAT SLAUGHTERED ALL
POULTRY UNDER FEDERAL INSPECTION IN 2010 (FSIS ADRS, 2010)—Continued
Type of operation
Very small
Small
Large
Percent of all
establishments
Total
Total Young Chicken and Turkeys ........................
51 (19%)
70 (26%)
149 (55%)
270 (100%)
(93%)
Other Chicken ......................................................................
Other Poultry ........................................................................
0
3 (23%)
4 (67%)
10 (77%)
2 (33%)
0
6
13
(2%)
(4%)
Total Poultry ..................................................................
54 (19%)
84 (29%)
151 (52%)
289 (100%)
(100%)
* Establishments that slaughter primarily young chickens.
mstockstill on DSK4VPTVN1PROD with PROPOSALS2
Projected Number of Establishments
That Will Opt for the Revised
Traditional System
FSIS is proposing that all
establishments that slaughter poultry
other than ratites and are not
participating in the new inspection
system must switch to the proposed
revised traditional inspection system.
FSIS projects that about 70 federally
inspected establishments will switch
from their current traditional inspection
system to the proposed revised
traditional system for the slaughter of
poultry, other than ratites.
The basis for this projection is that
these 70 establishments consist of 51
HACCP Very Small establishments, or
about 19 percent, of the 270 official
federally inspected establishments that
slaughter young chickens and turkeys
and 19 establishments that slaughter
poultry other than young chicken or
turkey (or ratites). The Very Small
young chicken and turkey
establishments do not have sufficient
output volume over which to spread the
initial set-up costs of the proposed new
system or the training and maintenance
costs resulting from this system.
These 70 establishments represent
about 24 percent of the 289 official
federally inspected establishments that
slaughtered one or more classes of
poultry other than ratites,14 under all
poultry inspection systems in 2010. In
addition, based on FSIS’s ADRS records,
the 70 establishments slaughtered less
than 1 percent of all poultry (other than
ratites) of the domestic poultry industry,
in 2010. Furthermore, based on FSIS’s
Animal Disposition Reporting System
(ADRS) records of 2010, the
approximately 219 official federally
inspected establishments slaughtered
about 99.9 percent of the young
chickens and turkeys of the domestic
poultry industry in 2010.
14 Based on FSIS’s Animal Disposition Reporting
System (ADRS) of 2010, 289 establishments
slaughtered all classes of poultry, under all poultry
inspection systems in 2010, other than ratites. Of
the 289 establishments, about 270 establishments
slaughtered young chicken and young turkey in
2010.
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Projected Changes in the Number of
Lines and Shifts Under the Revised
Inspection System
FSIS ADRS 2010 records indicated
that there were 663 line shifts in 270
establishments that slaughter young
chickens and turkeys, as shown in Table
11.15 In these establishments, one shift
is defined as about 8 hours per day and
two shifts as about 16 hours per day.
Approximately 55 percent of the 270
establishments operated two slaughter
shifts per day in 2010. For this analysis,
the 663 line-shifts of production results
from multiplying the number of lines by
the number of shifts. Table 11 shows the
details of the FSIS ADRS 2010
information on the 270 young chicken
and turkey establishments, classified by
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current inspection system. FSIS
maintains this type of information
because staffing patterns in current
inspection are determined based on the
number and type of slaughter lines.
These 663 lines operate daily in the 270
young chicken and turkey
establishments with one or two 8-hourshift(s), on about 5 or 6 days of the
week.
Table 11 also summarizes the
transition of the young chicken and
turkey industry to the proposed new
inspection system. This table shows
distribution of the 270 establishments
that slaughtered young chickens and
turkeys in 2010.
Of the 187 young chicken
establishments (not under the
traditional inspection system) with 542
high-speed lines, there were 117
establishments under SIS inspection, 50
under NELS inspection, and 20 under
the HIMP inspection. Of the 32 turkey
establishments (not under the
traditional inspection system) with 56
high-speed lines, there were 27
establishments under NITS inspection,
and 5 under the HIMP inspection.
Therefore, 219 of the 270 young chicken
and turkey establishments, or 81
percent, have about 598 lines that are
high speed.
15 The very small establishments that slaughter
annually a relatively small number of young
chickens and turkeys by methods that do not use
a high-speed line are included.
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TABLE 11—TRANSITION OF 270 OFFICIAL ESTABLISHMENTS AND LINE-SHIFTS THAT SLAUGHTERED YOUNG CHICKENS AND
TURKEYS UNDER FEDERAL INSPECTION SYSTEMS TO THE NEW INSPECTION SYSTEMS AND THE REVISED TRADITIONAL
INSPECTION SYSTEM
[Source: FSIS ADRS, 2010]
Inspection Systems Before the Rule
Slaughter Processing—With Lines in 2010
270 Establishments
663 Line-shifts
High-Speed Lines
219 Establishments
598 Line-shifts
Low-Speed Lines
51 Establishments
65 Line-shifts
Young Chickens
187 Establishments
542 Line-shifts
SIS .........................
117 Estab ..............
346 Line-shifts .......
NELS ....................
50 Estab ...............
153 Line-shifts ......
Turkeys
32 Establishments
56 Line-shifts
HIMP .....................
20 Estab ...............
43 line-shifts .........
NTIS .....................
27 Estab ...............
42 line-shifts .........
Young Chickens and Turkeys
51 Establishments
65 Line-shifts
HIMP .....................
5 Estab .................
14 line-shifts .........
Traditional.
51 Establishments.
65 Line-shifts.
Expected Inspection Systems After the Proposed Rule Is Implemented
New Inspection System (Young Chickens and Turkeys)
219 Establishments
598 Line-shifts
Revised Traditional
51 Establishments
65 Line-shifts
Notes: The number of line shifts is the number of slaughter lines in establishments that operate one shift plus two times the number of lines in
establishments that operate two shifts.
Each shift is about 8 hours of operation per day.
Table 12 shows that of the 187 young
chicken establishments (not under the
traditional inspection system) with 542
high-speed lines, 127 were HACCP large
establishments and 60 were HACCP
small establishments. Of the 32 turkey
establishments (not under the
traditional inspection system) with 56
high-speed lines, 22 were HACCP large
establishments and 10 were HACCP
small establishments. None of the
HACCP very small establishments is
known to have high-speed line systems.
TABLE 12—NUMBER OF LINES OF 289 ESTABLISHMENTS THAT SLAUGHTERED YOUNG CHICKENS, OTHER CHICKENS,
TURKEYS, AND OTHER POULTRY UNDER FEDERAL INSPECTION SYSTEMS
[FSIS ADRS, 2010]
Number of
evisceration
line-shifts
Number of
establishments
Establishment HACCP Size
Number of
establishments—
1-shift
Number of
establishments—
2-shifts
Numbers of Evisceration Lines in Active Federally Inspected Establishments That Slaughter All Classes of Poultry Other Than Ratites
Very Small ...............................................................................
Small ........................................................................................
Large ........................................................................................
54
84
151
68
99
531
54
82
0
0
2
151
Total ..................................................................................
289
698
136
153
Numbers of Evisceration Lines in Active Federally Inspected Establishments That Slaughter Primarily Young Chickens
44
60
127
58
60
482
44
60
0
0
0
127
Total ..................................................................................
mstockstill on DSK4VPTVN1PROD with PROPOSALS2
Very Small ...............................................................................
Small ........................................................................................
Large ........................................................................................
231
600
104
127
Numbers of Evisceration Lines in Active Federally Inspected Establishments That Slaughter Primarily Turkeys
Very Small ...............................................................................
Small ........................................................................................
Large ........................................................................................
7
10
22
7
15
41
7
10
0
0
0
22
Total ..................................................................................
39
63
17
22
Numbers of Evisceration Lines in Active Federally Inspected Establishments That Slaughter Only Other Chickens (e.g., Fowl)
Very Small ...............................................................................
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Federal Register / Vol. 77, No. 18 / Friday, January 27, 2012 / Proposed Rules
TABLE 12—NUMBER OF LINES OF 289 ESTABLISHMENTS THAT SLAUGHTERED YOUNG CHICKENS, OTHER CHICKENS,
TURKEYS, AND OTHER POULTRY UNDER FEDERAL INSPECTION SYSTEMS—Continued
[FSIS ADRS, 2010]
Number of
evisceration
line-shifts
Number of
establishments
Establishment HACCP Size
Number of
establishments—
1-shift
Number of
establishments—
2-shifts
Small ........................................................................................
Large ........................................................................................
4
2
4
8
4
0
0
2
Total ..................................................................................
6
12
4
2
Numbers of Evisceration Lines in Active Federally Inspected Establishments That Slaughter Primarily Other Poultry (e.g., Ducks)
Very Small ...............................................................................
Small ........................................................................................
Large ........................................................................................
3
10
0
3
20
0
3
8
0
0
2
0
Total ..................................................................................
13
23
11
2
mstockstill on DSK4VPTVN1PROD with PROPOSALS2
Notes:
(1) Source: FSIS PBIS, March 2011. These federally inspected establishments have 03J HACCP codes for slaughter operations
(2) Source: FSIS ADRS, March 2011. These federally inspected establishments slaughtered poultry in 2010.
(3) 1-shift is about 8 hours of slaughter operation; 2-shifts are about 16 hours of slaughter operation, each workday.
Expected Benefits associated with the
voluntary portion of the proposed
action—Consumer and producer
benefits from increased line speed:
Reducing current restrictions on line
speeds will result in more birds being
processed per minute. For this analysis,
we used a conservative increase of an
average of 6 percent for the line speed
and measured as increased birds per
minute (BPM), for young chickens.16
FSIS requests comments on the
precision of this estimate for increased
line speed. At this relatively low
marginal increase in line speed or BPM,
we expect that the affected
establishments would process an
average of 6 percent more BPM with no
additional online labor cost on the
evisceration line. This is because we
expect that the establishments would do
some of their sorting and removal of
defective birds before rehang. Then
there should be few if any empty
shackles as can happen when FSIS
inspection program personnel remove
defective birds after the rehang process.
Furthermore, the additional adoption of
online reprocessing under these actions
would keep additional birds in the
evisceration shackles instead of being
sent to the rework area. These changes
with the new inspection system would
increase the number of birds populating
the evisceration shackles and thus
increase the throughput or BPM under
the new inspection system. For the
private sector (e.g., industry and
16 This estimate is very conservative because the
current maximum speed allowed is 140 BPM for
young chickens (45 for turkeys), while the proposed
rule increases this maximum speed to 175 BPM for
young chickens (55 for turkeys), which represents
a 25 percent increase in line speed for young
chickens (22 percent for turkey).
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consumer groups) of the economy, FSIS
projects that the proposed rule will
result in lower costs of production,
which will lead to more industry profits
and lower consumer prices. The lower
production costs may also lead to
increased sales of domestic and
exported products in the long run. We
estimate these economic benefits to be
at least $258.9 million (3 cents per bird
for 99.9 percent of 8.64 billion birds)
annually. This is the expected annual
net increase in consumer and producer
surplus and does not take into account
either the increased long-term
production or expanded exports. This
increase in well-being from the lower
cost will benefit both consumers and
producers. Given the estimates of own
price elasticity of demand and elasticity
of supply for both chicken and turkey,17
the expectation is that, with the
relatively high (in absolute terms)
estimate for own price elasticity of
demand, 2 to 2.4 cents of the 3 cents per
bird will go to producer surplus and the
remaining 0.6 to 1 cent will go to
consumer surplus. Assuming an
17 The 3 cents per bird cost reduction will be
divided between producers and consumers. The
own price elasticity of demand estimates are ¥0.43
for chicken and ¥0.58 for turkey and estimates of
elasticity of supply are 0.22 and 0.26 for chicken
and turkey, respectively. Muth, M.K., R.H. Beach,
C.L. Viator, S.A. Karns, and J.L. Taylor. 2006.
‘‘Poultry Slaughter and Processing Sector FacilityLevel Model.’’ Prepared for U.S. Department of
Agriculture, Food Safety and Inspection Service.
Research Triangle Park, NC: RTI International. ERS
has estimates of own price elasticity of demand for
chicken ranging from ¥0.602 (1985) to ¥0.841
(1975–80) (see USDA Economic Research Service at
https://www.ers.usda.gov/Data/Elasticities/
Query.aspx). The greater value, in absolute terms,
for elasticity of demand suggests that the division
of the cost reduction between producers and
consumers will be weighted toward producers.
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increase of 6 percent in line speed
allows for an estimate of the decrease in
processing cost per bird. This means
that, for a given unit of a worker’s time,
6 percent more birds will be processed.
Assuming that labor is 15 percent of the
total cost of processing a bird,18 then
this increase of 6 percent in the number
of birds per period of time means a
decrease of 0.85% in the processing cost
of a bird. Using a wholesale price of
ready-to-cook poultry of $1.35 per
kilogram and a ready-to-cook poultry
wholesale cost of $1.23 per kilogram,19
then the mark-up from wholesale is 10
percent ((1.35¥1.23)/1.23 = 9.8%). With
a weighted average wholesale price per
bird for young chicken and turkey of
$3.94,20 the wholesale cost, using the
mark-up margin of 10.0%, is $3.58.
With the 0.85% reduction in cost, the
wholesale cost will decline by 3 cents
($3.58 × 0.0085). This reduction of 3
cents will be divided between producers
and consumers, based on the relative
absolute values of the elasticities of
demand and supply.
Expected Benefits associated with the
voluntary portion of the proposed
action—Public health benefits from
reallocating FSIS inspection activities:
18 Structural Change in U.S. Chicken and Turkey
Slaughter. By Michael Ollinger, James MacDonald,
Economic Research Service, U.S. Department of
Agriculture. Agricultural Economic Report No. 787.
19 See p. 269 of Watkins, B, YC Lu, and YR Chen.
Economic feasibility analysis for an automated online poultry inspection technology. Poultry Science
2000 79: 265–274.
20 Muth, M.K., R.H. Beach, C.L. Viator, S.A.
Karns, and J.L. Taylor. 2006. ‘‘Poultry Slaughter and
Processing Sector Facility-Level Model.’’ Prepared
for U.S. Department of Agriculture, Food Safety and
Inspection Service. Research Triangle Park, NC: RTI
International.
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FSIS hypothesizes that switching
existing FSIS IPP activities towards
more off-line verification activities
(such as sanitation performance
standards, sampling, other inspection
requirements, and fecal inspections)
may reduce pathogen levels in poultry
slaughter establishments. This is
supported in the findings from the FSIS
Risk Assessment (October, 2011), which
found a significant correlation between
more off-line inspection activities and
lower levels of Salmonella and
Campylobacter in certain poultry
products. It is possible that these
reductions may lead to a corresponding
reduction in illnesses.
Using results from this risk
assessment (Table 7), FSIS estimates
that the proposed rule is expected to
reduce the number of human illness
attributed to young chicken and turkey
products by an average of about 4,286
(with a range of 1,514 to 7,682)
4439
Salmonella spp. illnesses and about 986
(with a range of 26 to 2,865)
Campylobacter spp. illnesses. Annual
Salmonella spp. cost savings from an
averted case is $18,000 (74 FR 33030); 21
and the annual Campylobacter spp. cost
savings from an averted case is $2,067.22
Thus, FSIS projects that the monetized
value of the human illness reductions is
an expected annual average of about
$79.19 million (with a range of $27.3
million to $144.2 million).
TABLE 13—EXPECTED TOTAL POTENTIAL REDUCTIONS IN HUMAN ILLNESSES OR ILLNESSES AVERTED AND PROJECTED
COST SAVINGS DUE TO BETTER INSPECTION PROCEDURE PERFORMANCE IN YOUNG CHICKEN AND TURKEY SLAUGHTER ESTABLISHMENTS
What happens if all young chicken and turkey establishments have increased unscheduled offline inspection procedures? 1 2 3
Range
Expected value
10th percentile
90th percentile
Annual Salmonella spp. cost savings a and averted illnesses:
Annual Campylobacter spp. cost
savings b and averted illnesses:
$77.15 million ...............................
(4,286 illnesses averted) ..............
$2.04 million .................................
(986 illnesses averted) .................
$27.25 million ...............................
(1,514 illnesses averted) ..............
$0.05 million .................................
(26 illnesses averted) ...................
$138.28 million.
(7,682 illnesses averted).
$5.92 million
( 2,865 illnesses averted).
Annual Total Cost savings ......
$79.19 million ...............................
$27.30 million ...............................
$144.20 million.
1 The
number of establishments in each size category throughout the economic analysis is different from the number used in the risk assessment. The risk assessment uses the most recent data for the correlation between baseline and inspection data (2008) and participating establishments, while the economic analysis uses 2010 size categories to reflect the most up-to-date size distribution.
2 The reported expected reductions in illnesses represent the unscheduled inspection procedures scenario from the risk assessment.
3 Totals may not add up due to rounding.
a Average cost savings from an averted Salmonella spp. cost case is $18,000. This estimate is based on the FDA estimate (74 FR 33030).
b Average cost savings from an averted Campylobacter spp. is $2,067. This estimate is based on Batz, Michael B., Sandra Hoffman, and J.
Glenn Morris, Jr. 2011.
carcasses and parts by enteric pathogens
and fecal contamination throughout the
entire slaughter and dressing operation.
FSIS is proposing that, at a minimum,
these procedures must include sampling
and analysis for microbial organisms at
Unquantifiable Benefits Associated With
the pre-chill and post-chill points in the
the Mandatory Portion of the Proposed
process to monitor process control for
Action—Public Health Benefits
enteric pathogens.
Resulting From Preventing
Effective sanitary dressing and
Contamination of Carcasses and Parts
process control procedures are crucial to
by Enteric Pathogens and Fecal Material
an establishment’s ability to produce a
Throughout the Entire Slaughter and
clean, safe, and wholesome product.
Dressing Operation
The existing regulations require that
In addition to the benefits listed in the establishments prevent poultry
carcasses contaminated with visible
previous section, FSIS expects public
fecal contamination from entering the
health benefits from the mandatory
chiller (9 CFR 381.65(a)). To clarify the
component of the proposed rule, which
existing requirements, FSIS is proposing
is proposed to apply to all poultry
to require that that establishments
slaughter establishments. FSIS is
develop, implement, and maintain
proposing to require that all poultry
written procedures to ensure that
slaughter establishments develop,
poultry carcasses contaminated with
implement, and maintain, as part of
visible fecal material do not enter the
their HACCP plans, sanitation SOPs, or
chilling tank. However, because this
other prerequisite programs, written
proposed requirement reflects existing
procedures to prevent contamination of
practices, it is unlikely to have a
significant effect on the poultry
industry.
While preventing poultry carcasses
contaminated with visible fecal material
from entering the chiller is an important
safeguard for reducing the prevalence of
pathogens on poultry carcasses, it
cannot be fully effective unless
establishments implement appropriate
measures to prevent contamination from
occurring throughout the slaughter and
dressing operation. Although many
establishments do have in place process
control measures to prevent
contamination of carcasses by enteric
pathogens and fecal material throughout
the slaughter and dressing process, they
are not required to maintain written
procedures that describe their process
control measures or to maintain records
to verify the effectiveness of their
process controls. In addition, under the
existing regulations, official poultry
slaughter establishments are required to
comply with prescriptive requirements
21 Food and Drug Administration, Prevention of
Salmonella Enteritidis in Shell Eggs During
Production, Storage, and Transportation, July 2009.
Batz et. al estimate an averted Salmonella illnesses
is $3,220. This would reduce the estimated cost
22 Batz, Michael B., Sandra Hoffman, and J. Glenn
Morris, Jr. 2011. Ranking the Risks: The 10
Pathogen-Food Combinations with the Greatest
Burden on Public Health. University of Florida
Emerging Pathogens Institute.
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Thus, FSIS estimates that the total
annual average private sector benefit
from this proposed rule is
approximately $338.1 million ($258.9 +
$79.19).
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savings from 4,286 averted cases from Salmonella,
from $77.15 million to $13.8 million. The final
economic analysis will provide estimates for
Salmonella and Campylobacter based on consistent
methodology.
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Federal Register / Vol. 77, No. 18 / Friday, January 27, 2012 / Proposed Rules
for testing for generic E. coli at the end
of the chilling process as a means of
verifying process control.
As discussed earlier in this document,
FSIS’s experience with using post-chill
testing for generic E. coli to monitor
process control for fecal contamination
and sanitary dressing has led the
Agency to conclude that such testing is
not the most effective way to prevent
contamination from occurring
throughout the slaughter and dressing
operation. Therefore, FSIS is proposing
to remove the prescriptive generic E.
coli testing and replacing it with a more
flexible microbiological testing scheme
that provides for testing at the points in
the process where contamination is
most likely to occur, i.e., pre-chill and
post-chill. Such a testing scheme has the
benefit of allowing poultry slaughter to
have the flexibility they need to
determine which microbiological
organisms will best help them to
monitor the effectiveness of their
process control procedures. It will also
allow establishments to identify the
points in their production process
where microbial levels are the highest
and to implement controls at the points
where contamination is most likely to
occur.
FSIS is proposing to require that
establishments incorporate their
procedures for preventing
contamination of carcasses with enteric
pathogens and fecal material into their
HACCP systems, and that they maintain
records sufficient to document the
implementation and monitoring of their
procedures. These records will improve
the establishment’s overall HACCP
system by providing additional
documentation that the establishment
and FSIS can use to verify the
effectiveness of the establishment’s
process control procedures. The records
that would be required under this
proposed rule, including the records of
the establishment’s testing results, will
provide establishments and FSIS with
on-going information on the
effectiveness of the establishment’s
process controls, and allow
establishments to identify situations
associated with in an increase in
microbial levels so that they can take
the necessary corrective actions to
prevent further potential contamination.
The documentation that would result
from this proposed rule could also limit
the scope of a product recall if the
establishment maintains records
sufficient to allow it to identify the
point when a lack of process control
could have resulted in product
contamination.
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Summary of Estimated Costs and Cost
Savings of the Proposed Rule
Items 1–7 are costs and cost savings
associated with the voluntary
component of the proposed new rule:
1. Addition of Online Establishment
Workers Because of the Relocation of
Online Inspection Program Personnel
and Online Sorters—Annual Cost
Associated With the Voluntary
Component
FSIS expects, based on information
provided by establishments
participating in the HIMP pilot program,
that young chicken and turkey
establishments initially would expand
their labor resources by employing
about 0.8 staff-years of online sorters
and carcass-inspection helpers that
substitute for every 1.0 staff-year of FSIS
online inspection program personnel.
For example, in one shift, an
establishment that had ten FSIS online
inspection program personnel would
add eight online sorters and carcassinspection helpers in response to the
proposal. This substitution rate is based
on survey results of young chicken and
turkey establishments that are in the
HIMP pilot program. As the line speed
is increased, however, the substitution
rate is expected to increase to 1.0 FTE
or even higher.
In the 219 establishments that will
slaughter young chickens and turkeys
under the new inspection system, FSIS
expects between 663 and 750 FSIS
online inspection program personnel
will be shifted from online inspection to
verification inspection activities and
online inspection of carcasses (carcass
inspection, after the final wash and
before the chiller). FSIS estimates that
this shifted number of 750 FSIS online
inspection program personnel is the
upper bound of the expected range for
the 219 establishments that would
transition to the new inspection system,
if the proposed rule is put into effect.
Using the expected substitution rate
of 0.8 (8 for 10), the 219 establishments
would initially need about 600 (750 ×
.8) additional trained personnel to do
the online sorting of young chickens
and turkeys, and helping carcass
inspection program personnel for all
shifts. This implies that about 750
inspection program personnel would be
reassigned to other inspection activities
within the establishment (e.g. carcass
inspection, verification inspection, and
relief coverage). The 750 inspection
program personnel, however, may be an
over estimate, because of attrition.
The Bureau of Labor Statistics
indicated that the expected standard
rate for establishment labor is about
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$13.95 per hour,23 and including
benefits and related costs, the wage cost
is taken for this analysis to be about
$27,900 per staff-year (for about 2000
hours 24 per staff-year). Therefore, the
average cost to 219 establishments for
the initial additional 600 staff-years of
online sorter labor is about $16.7
million annually (600 × $27,900). The
cost is expected to decrease on a perbird basis, because of the expected labor
productivity increase associated with
increased line speed and more costeffective evisceration equipment.
2. Training Online Sorters, Under the
New Inspection System—One-Time
Cost Associated With the Voluntary
Component
Initial training costs are expected,
based on information provided by
establishments participating in the
HIMP pilot program, to be about $200 to
$600 per employee (sorter), or an
average cost of about $400 per
employee. Additional training costs
accrue for the extra establishment
employees (sorters) needed to cover for
task rotation patterns and scheduled
and unscheduled leave of trained
establishment employees. FSIS projects,
based on information provided by
establishments participating in the
HIMP pilot program, that rotation
schedules would be about three times
per shift. FSIS did not report costs in
the official HIMP Report. FSIS,
however, obtained information on
establishment costs and practices from
site visits to the HIMP project
establishments and non-HIMP
establishments that slaughter poultry.
The HIMP establishments (20 young
chickens and 5 turkeys, as shown in
Table 11) reported a range of costs for
their implementation of the FSIS’s
requirements of the HIMP inspection
system. Based on this information, FSIS
made assumptions on costs and
practices of the poultry establishments
that would be affected by this proposed
rule. We are requesting information on
the expected costs to the plants that will
be affected by the proposal.
FSIS assumes that the 219
establishments will need about 3.5 to 4
times the replacement staff-hours, or
about 2,100 (600 × 3.5) to 2,400 (600 ×
4) establishment employees who are
trained to perform online sorting and CI
helper activities. Therefore, initially, an
average of about 2,250 establishment
employees will need to be trained at a
one-time average cost of about $400
each, or a total for 219 establishments,
23 Based on the 2008 Bureau of Labor Statistics
employment cost index.
24 This is a simplifying assumption.
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of about $0.9 million (2,250 × $400).
FSIS is requesting comments on these
assumptions for staff turnover in the
official establishments.
3. Training, Annually—for Replacement
Sorters Due to Labor Turnover—Annual
Cost Associated With the Voluntary
Component
Annual labor costs are estimated
based on information provided by
establishments participating in the
HIMP pilot program, in order to account
for the expected labor turnover rates in
young chicken and turkey
establishments and the need to train and
educate replacement establishment
personnel for sorting young chickens
and turkeys.
FSIS projects that if the annual
turnover rate of trained sorters is taken
to be between 5 and 20 percent, or an
average of 12.5 percent over a five-year
period, then about 281 (.125 × 2250)
new establishment sorters will need to
be trained annually. FSIS projects that
the initial training costs are expected to
be about $200 to $600, or an average of
about $400 per employee (sorter), then
the additional training costs will
average about $0.11 million (281 ×
$400), annually.
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4. Continuing Education & Training,
Annually—for Existing Sorter Labor—
Annual Cost Associated With the
Voluntary Component
After the initial training, the
establishments will have additional
costs to provide ongoing annual
education and training (formalized).
This education and training is for the
knowledgeable establishment staff
(sorters) of an average of about 2,250
persons who need to maintain a
sufficiently high correlation of
agreement with FSIS on regulatory
compliance for dressing performance
standards. The annual training cost,
based on information provided by
establishments participating in the
HIMP pilot program, was about $150 to
$200 per sorter, or an average of $175
per sorter, then the total average cost
would be about $0.39 million (2250 ×
$175), annually.
5. Additional Facilities: Online Carcass
and Offline Inspection Stations, Avian
Leukosis Inspection Area, and
Underline Troughs Associated With the
Voluntary Component
Under the proposal, all of the poultry
establishments participating in the new
poultry slaughter inspection system will
need to add capital investments to
install a carcass inspection station
except for the establishments
participating in the HIMP pilot.
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Establishments operating under SIS,
NELS, and NTIS are currently required
to have an underline trough but they
will need an additional new trough at
the end of the evisceration line. The 25
establishments (20 young chicken and 5
turkey) that operate under HIMP will
not need new trough installations under
the proposed new rule. This means that
of the 219 establishments projected to
adopt the proposed new system, 194
will need installations that will require
inspection stations that will cost about
$5,000 to $6,000, or an average of about
$5,500, for most establishments, based
on information provided by
establishments participating in the
HIMP pilot program. FSIS assumes
installations will require a stainless
steel underline trough (or equivalent)
that will cost about $8,000 to $12,000,
or an average of about $10,000, for most
establishments, based on information
provided by commercial construction
guidelines of costs for purchasing (or
constructing) and installing such
systems.
For the carcass inspection station, this
cost is for the construction of a stainless
steel elevated stand that has stairs and
a surrounding guardrail. This carcass
inspection stand must have a floor area
large enough to allow sufficient space to
accommodate the carcass inspection
program person and an establishment
employee, that is, a helper for removal
of defective or rejected birds from the
line. This inspection station would
contain plumbing for hot and cold
water, and a stainless steel handwashing basin.
Furthermore, electrical service must
be installed for powering bright lights
(200 foot-candles of illumination at the
level of the bird) required for
inspection, and control switches must
be installed to allow the starting and
stopping of the eviscerating line. The
verification inspection station typically
is already in place in most young
chicken and turkey, and other poultry
slaughter establishments. Therefore, in
most cases, there would be no
additional cost for a verification
inspection station near the end of the
eviscerating line. The verification
inspection station is typically a stainless
steel table illuminated with bright lights
(200 foot-candles).
These capital investments for the
carcass inspection stations are necessary
for each of the about 566 eviscerating
lines now installed in the 194 nonHIMP establishments that will
implement the new inspection system.
Therefore, the calculated cost for adding
carcass and verification inspection
stations for the 194 establishments is
about $8.8 million (566 × $15,500).
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4441
6. Carcass Dressing for Meeting the
Definition of Ready-to-Cook (RTC)
Poultry and the Removal of the Finished
Product Standards (FPS) Under the New
Inspection System Associated With the
Voluntary Component
FSIS is proposing to remove the
existing Finished Product Standards
(FPS) and replacing them with a
requirement that establishments
maintain documentation to demonstrate
that the products resulting from their
slaughter operations meet the definition
of ready-to-cook poultry. Establishments
will have the flexibility to design and
implement measures for producing
ready-to-cook poultry that are best
suited to their operations. FSIS on-line
carcass inspectors will inspect each
carcass for defects that are important for
food safety, such as septicemia and
toxemia, as well as for defects that are
less important to food safety but that
may render carcasses or parts
unwholesome or adulterated, such as
persistent, unattended removable
animal diseases and trim and dressing
defects.
FSIS seeks comments on these carcass
dressing issues—products resulting
from their slaughter operations would
meet the definition of ready-to-cook
poultry. Based on meeting the definition
of ready-to-cook poultry, how many
additional birds would go to the salvage
and reprocessing area? How many
additional establishment employees
would be added to the eviscerating line
to do online trimming and reprocessing?
What are the relationships between
salvage and reprocessing activities
(online and offline) and eviscerating
line speeds? For example, for every 20
to 25 percent increase in line speed,
would the establishment require a five
percent increase in labor time for extra
trimming and cleaning activities (online
and offline)? FSIS also seeks comments
on the requirement that establishments
maintain documentation to demonstrate
that the products resulting from their
slaughter operations meet the definition
of ready-to-cook poultry.
7. Elimination of Some Line Speed
Restrictions—Annual Cost Savings
Associated With the Voluntary
Component
Based on information provided by
establishments participating in the
HIMP pilot program, establishments
will marginally increase their line
speeds given the opportunity to take
advantage of the flexibility provided by
the proposal and relocation of
inspection program personnel. This will
reduce their dressing costs, as discussed
in the benefits section above. To
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gradually increase line speeds, some
establishments will not need to
purchase additional equipment, until
they reach their slaughter and
eviscerating-line system capacity limit
(i.e., re-hang, chilling, or cold (chilled
and frozen) storage capacity). Some
establishments will need to purchase
more automated evisceration and
dressing equipment, or eliminate
bottlenecks. Eliminating bottlenecks of
production could include the
establishment’s additional capital
investments (facilities or equipment) of
upgrading the capacity of transfer and
re-hang stations; straightening the run of
slaughter and eviscerating lines;
increasing cut-up or deboning capacity;
adding chillers or increasing chilling
capacity; or increasing cold (chilled and
frozen) storage capacity.
FSIS solicits information on how the
elimination of some line speed
restriction in the proposed rule would
affect cost saving per dressed carcass,
such with greater throughput of dressed
carcasses and a lower unit cost per
dressed carcass or per pound of product
for labor, materials, water, and energy
per bird or per pound of dressed poultry
carcass. FSIS also solicits information
on planned investments in the domestic
poultry industry in order to increase
evisceration line speed within the next
few years.
The estimated costs and costs savings
to establishments from the voluntary
portion of the proposed regulation are
summarized in Table 14a. Annualized
costs are calculated using a discount
rate of 7% over a ten year planning
period.
TABLE 14a—ESTIMATED ANNUAL COST (COST SAVINGS) OF THE PROPOSED RULE TO ESTABLISHMENTS: ELEMENTS
ASSOCIATED WITH THE VOLUNTARY COMPONENT OF THE PROPOSED NEW RULE (MILLIONS OF DOLLARS)
Recurring
annual
costs
One-time
costs
Additional annual sorting labor ........................................................................................................................................
Additional knowledge costs (human capital):
Initial one-time training of sorting workers ...............................................................................................................
Training annual sorting labor-turnover rate of 12.5% ..............................................................................................
Continuing annual education and training ................................................................................................................
Additional one-time capital expenditure for inspection stations and underline troughs ..................................................
....................
16.7
0.9
....................
....................
8.8
....................
0.11
0.39
....................
Total costs to establishments from voluntary component ................................................................................
9.7
17.2
Average cost to establishments from voluntary component ...........................................................................................
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Items 8–13 are costs and cost savings
associated with the mandatory
component of the proposed new rule:
8. Sampling and Analysis for Microbial
Organisms Pre-Chill and Post-Chill to
monitor Process Control for Enteric
Pathogens—One-Time and Annual Cost
Associated With the Mandatory
Component
New sampling is required for a onetime baseline and for recurring
microbial testing to monitor process
control for enteric pathogens. Such
testing is required as part of the written
procedures to prevent contamination of
carcasses and parts by enteric pathogens
and fecal contamination throughout the
entire slaughter and dressing operation.
FSIS is proposing that establishments
incorporate these procedures into their
HACCP plan, or sanitation SOP, or other
prerequisite program, and that they
maintain records sufficient to document
the implementation and monitoring of
these procedures.
The baseline sampling would be done
in a relatively short period of time and
only sample a few events. Thus it would
require less labor for collection
compared to the ongoing sampling that
would extend over a year with multiple
sampling events. Therefore, the
estimated cost per sample for the onetime baseline is lower than for the
ongoing sampling. The baseline was
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calculated by multiplying 150 samples
collected for the baseline by the
prorated hourly pay of $29.03 for a QC
technician for 25 minutes needed to
collect the samples and a cost of $33.75
for analytical cost of the samples. This
was done for all 289 firms.
For annual costs, the same salary and
analytical costs were applied and
multiplied by the estimated number of
samples, which was calculated by
assuming 319,332 chicken samples
(8.526 billion chickens divided by
26,700 chickens for the number of
sampling events) plus 83,929 turkey
samples (251.787 million turkeys
divided by 3,000 for sampling events
number) multiplied by a wage rate of
$29.03 times 5/60.25
FSIS projects this cost for testing
samples and collection of the samples to
be about $2.0 million one-time for the
baseline and about $12.6 million
annually for the poultry industry.26
25 Samples are assumed to be collected for every
26,700 chickens and every 3,000 turkeys. The
sampling event refers to sampling at pre-chill and
post-chill. This ensures that sampling is based on
volume of output and does not impose unnecessary
burdens on small businesses.
26 The baseline sampling has less labor for
collection because it is done in a relatively short
period of time (a few sampling events) versus
ongoing sampling that extends over a year with
multiple sampling events. Therefore, the cost per
sample for the one-time baseline is lower than for
the ongoing sampling. The baseline was calculated
by multiplying 150 samples collected for the
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18.49
Furthermore, FSIS expects costs for
the ‘‘ready-to-cook’’ proposed
requirements would be offset by the
present costs to industry for the
Finished Product Standards, and that
additional cost, if any, to industry
would be minimal. Thus FSIS did not
include costs associated with the
requirement.
9. Additional Labor Due to Increased
Line Speed Associated With the
Mandatory Component
Young chicken and turkey, and other
poultry slaughter establishments that
can increase line speed with their
existing eviscerating line equipment,
would probably also need to add
additional labor to the line in order to
handle the additional birds per minute
that need to be sorted and trimmed,
salvaged, or reprocessed, online and
offline. In this scenario, the
establishment does not replace its
existing eviscerating line equipment
with newer technology. More labor is
applied to the line but the labor per bird
would decrease due to the increase in
baseline by the prorated hourly pay of $29.03 for
a QC technician for 25 minutes needed to collect
the samples and a cost of $33.75 for analytical cost
of the samples. This was done for all 289 firms. For
annual costs, the same salary and analytical costs
applied and were multiplied by the estimated
number of samples assuming 1 for each 26,700
chickens and 3,000 turkeys.
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throughput from the increase in the line
speed.
FSIS solicits information on the
additional labor that might be needed.
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10. Additional Recordkeeping,
Monitoring, and Record Storage
Associated With the Mandatory
Component
Establishments are required to
maintain written documentation of
sample results for verifying their
process controls. The proposal that all
poultry slaughter establishments
monitor their systems through microbial
testing and recordkeeping implies more
information than presently required to
be monitored. Thus, FSIS includes only
recurring costs associated with record
keeping. FSIS assumed that the time
spent for a QC technician salaried at
$29.03 per hour for recording results
keeping (including review) for each
sample event is 5 minutes. FSIS
estimates the time spent presently is
about 2.5 minutes. From these, FSIS
estimated recordkeeping costs for this
proposed requirement to be $975,600
per year, based on an assumption of 5
minutes to record each of the over
403,300 samples 27 under the new
system. This replaces $568,500 for
recordkeeping for the generic E. coli
testing, based on an estimate of 2.5
minutes per sample for recording. Since
FSIS does not specify required testing
frequencies, establishments may test
with lower frequency than the one
assumed and would therefore have
lower costs. FSIS does not dictate the
frequency of testing that is assumed in
the cost estimates. A lower frequency
would result in lower costs.
11. a. Modification of the HACCP Plans
and Process Control Plans—One-Time
Cost Associated With the Mandatory
Component
The establishments would need to
modify their HACCP plans, Sanitation
SOPs, or other Pre-requisite programs so
as to address septicemic and toxemic
carcasses and food safety hazards that
are reasonably likely to occur.
Establishments would also be required
to maintain records to document that
their product meet the definition for
ready-to-cook poultry. Under the
proposed rule, establishments will have
the flexibility to design and implement
measures to address OCP defects that
27 Calculated by assuming 319,332 chicken
samples (8.526 billion chickens divided by 26,700
chickens for the number of sampling events) plus
83,929 turkey samples (251.787 million turkeys
divided by 3,000 for sampling events number)
multiplied by a wage rate of $29.03 times 5/60. For
eliminated E. coli recordkeeping, 470,000 samples
were recorded in 2.5 minutes at $29.03 per hour.
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are best suited to their operations. They
will also be responsible for determining
the type of records that will best
document that they are meeting the
ready-to-cook poultry definition. The
FSIS estimates based on information
provided by establishments
participating in the HIMP pilot program,
that these initial costs (for developing
and verifying the plan) would average
about $5,000 for a HACCP small and
about $9,000 for a HACCP large
establishment; and FSIS projected about
$2,000 for a HACCP very small
establishment for process control
implementation costs in response to the
requirements for the new inspection
system in the first year; or a one-time
average cost of about $1.9 million ((83
× $5000) + (151 × $9000) + (55 × $2000))
in total for 289 establishments.
11. b. Written Procedures To Ensure
That Carcasses and Parts With Visible
Fecal Contamination Do Not Enter the
Chiller, After Evisceration Operations
Associated With the Mandatory
Component
FSIS is proposing that all of the 289
federally inspected establishments that
slaughtered poultry other than ratites in
2010 develop, implement, and maintain,
as part of their HACCP plans, or
sanitation SOPs, or other prerequisite
programs, written procedures to ensure
that carcasses and parts with visible
fecal contamination do not enter the
chiller, after evisceration operations.
The one-time cost to develop the plan
and ongoing cost of implementation and
maintenance of the plan are included in
the costs of changing the HACCP system
as discussed in cost item number 5
above. FSIS solicits information on
added costs that are associated with the
proposed requirement for written
procedures, and then the
implementation and maintenance costs
of the procedures to ensure that
carcasses and parts with visible fecal
contamination do not enter the chiller,
after evisceration operations.
11. c. Written Procedures To Ensure
That Young Chicken and Turkey
Carcasses Contaminated With
Septicemic and Toxemic Conditions Do
Not Enter the Chilling Tank, for the New
Inspection System Associated With the
Mandatory Component
FSIS is proposing that the 219
federally inspected establishments that
would slaughter young chickens and
turkeys under the new inspection
system develop, implement, and
maintain written procedures to ensure
that poultry carcasses contaminated
with septicemic and toxemic conditions
do not enter the chilling tank.
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Establishments must incorporate these
procedures into their HACCP plans, or
sanitation SOPs, or other prerequisite
programs. The one-time cost to develop
the plan and ongoing cost of
implementation and maintenance of the
plan are included in the costs of
changing the HACCP system as
discussed in cost item number 5 above.
FSIS solicits information on added costs
that are associated with this proposed
requirement.
12. Elimination of Generic E. Coli
Standards—Annual Cost Savings
Associated With the Mandatory
Component
FSIS proposes the removal of the
current requirement that poultry
establishments test for generic E. coli
and to remove the codified Salmonella
pathogen reduction performance
standards for poultry. For the poultry
industry, this would mean about 77,000
fewer samples collected and tested for
generic E. coli. FSIS projects that this
action would affect about 289 official
federally inspected establishments that
slaughter all poultry other than ratites.
FSIS projects that this would have a cost
savings of approximately $11.71 million
per year for the 289 official federally
inspected establishments that slaughter
all poultry other than ratites. This is the
cost saving of labor for sampling event
collection; materials; shipping; and
laboratory testing from eliminating
about 470,000 E. coli samples and
testing. The estimated cost per sampling
avoided is about $57.10 per sampling
event. For 470,000 sampling events at
$30, the annual total would be about
$11.71 million.
13. Elimination of Carcass Cooling
Standards—Possible Cost Savings
Associated With the Mandatory
Component
FSIS projects that the proposed
elimination of carcass cooling standards
will remove some of the ‘‘bottleneck’’
restrictions of the chilling system. FSIS
projects that the birds may take less
time to cool to meet this new
requirement of no microbial growth.
FSIS projects that the establishments
will be able to increase the output from
the chiller in order to accommodate
increased line speed. FSIS solicits
information on any added costs and any
cost saving associated with the
proposed elimination of carcass cooling
standards.
Table 14b shows the considered
additional one-time, first-year, and
annual average expenditures for the
proposed rule for the 289 affected
poultry establishments of complying
with the mandatory actions of the
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proposal. Again, annualized costs are
calculated using a discount rate of 7%
over a ten year planning period.
TABLE 14b—ESTIMATED ANNUAL COST (COST SAVINGS) OF THE PROPOSED RULE TO ESTABLISHMENTS: ELEMENTS
ASSOCIATED WITH THE MANDATORY COMPONENT OF THE PROPOSED NEW RULE (MILLIONS OF DOLLARS)
One-time
costs
Recurring
annual
costs
Additional PC microbial testing—plate counts, collection, packaging, shipping
One-time baseline ....................................................................................................................................................
Annual recurring testing ...........................................................................................................................................
Additional annual recordkeeping, monitoring, and record storage .................................................................................
Eliminated generic E. coli testing recordkeeping ............................................................................................................
Additional one-time HACCP system plans (additions and modifications) and ProcessControl (PC) plan development
Reduced annual microbial testing—generic E. coli plate counts, collection, packaging, and shipping .........................
....................
2
....................
....................
....................
1.9
....................
....................
....................
12.6
0.98
¥0.57
....................
¥11.7
Total costs to establishments from mandatory component ..............................................................................
3.9
1.3
Average costs to establishments from mandatory component .......................................................................................
For the poultry industry, as shown in
Tables 14a and 14b, the one-time costs
are about $13.6 million, consisting of
$9.7 million in one-time costs incurred
by the establishments that adopt the
proposed new inspection system and
$3.9 million in one-time costs for all
firms in the industry with the
requirements of the proposed new rule.
The on-going annual average net
expenditure to the poultry industry
would be about $18.5 million, with
$17.2 million from adopting the
proposed new rule and $1.3 million in
costs for all firms with this proposed
rule. These cost figures annualize to
$20.3 million over 10 years at 7%. In
addition, however, FSIS projects a cost
savings for the poultry industry. FSIS
projects that the dressing costs per bird
will be lowered for about 99.9 percent
of the RTC young chicken and turkey
production of the poultry industry. FSIS
projects a net cost savings with the
proposed regulation of about $258.9
million annually for companies that
slaughter poultry (see Table 16 below).
The initial one-time expenditure and
on-going annual expenditures are more
than offset by these savings due to the
increased line speed. These net savings
are included in the expected benefits.
The proposed new rule will have
mandatory costs for all firms, whether
they adopt the proposed new rule or go
to the revised traditional inspection
system. FSIS expects the 51 very small
establishments that slaughter young
chicken and turkey to adopt the revised
traditional inspection system instead of
the proposed rule yet still incur the
mandatory costs listed in Table 14b. To
assess the impact on these very small
establishments, Table 14c lists these
estimated mandatory costs.
As mentioned, the baseline was
calculated by multiplying 150 samples
collected for the baseline by the
prorated hourly pay of $29.03 for a QC
technician for 25 minutes needed to
collect the samples and a cost of $33.75
for analytical cost of the samples for all
289 establishments. This comes to about
$6,900 per firm and $351,000 for the 51
very small establishments. For annual
recurring costs, the same salary and
1.82
analytical costs applied and were
multiplied by the estimated number of
samples, as before, and adjusted for
volume so that the cost of annual
recurring testing for very small
establishments is 0.1 percent of the cost
for recurring testing in Table 14b. For
annual recording and storage, the
samples are based on volume and this
is adjusted to 0.1 percent of the costs in
Table 14b, or about $1,000 annually, to
be balanced by the savings from
eliminated generic E. coli testing
recordkeeping of 0.1 percent of the
estimated $568,500 annually. The cost
of the additions and modifications to
the HACCP plans and the process
control (PC) plan development are
estimated at $2,000 per very small
establishment, for a total cost of
$102,000 for the 51 very small
establishments. The cost savings for
very small establishments from reduced
annual microbial testing is volumebased and is 0.1 percent of the $11.7
million in annual savings to the
industry.
TABLE 14c—ESTIMATED ANNUAL COST (COST SAVINGS) OF THE PROPOSED RULE TO VERY SMALL ESTABLISHMENTS:
ELEMENTS ASSOCIATED WITH THE MANDATORY COMPONENT OF THE PROPOSED NEW RULE (MILLIONS)
Recurring
annual
costs
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One-time
costs
Additional PC microbial testing—plate counts, collection, packaging, shipping:
One-time baseline ....................................................................................................................................................
Annual recurring testing ...........................................................................................................................................
Additional annual recordkeeping, monitoring, and record storage .................................................................................
Eliminated generic E. coli testing recordkeeping ............................................................................................................
Additional one-time HACCP system plans (additions and modifications) and ProcessControl (PC) plan development
Reduced annual microbial testing—generic E. coli plate counts, collection, packaging, and shipping .........................
0.351
....................
....................
....................
0.102
....................
Total costs to establishments from mandatory component ..............................................................................
0.453
Average costs to very small establishments from mandatory component .....................................................................
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0.061
0.013
0.001
¥0.001
¥0.012
0.001
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These costs are estimated at about
$0.453 million in one-time costs and
about $0.001 million for annual costs.
This is over $8900 per very small
establishment in one-time costs,
primarily for establishing the baseline
testing required for all firms under the
proposed rule, and very low costs per
very small establishment in annual
costs. These costs are based on the
mandatory elements of the proposed
new rule that apply to all
establishments that slaughter young
chicken and turkey, whether they adopt
the proposed new rule or move to the
revised traditional system of inspection.
These estimates include the reduction
in costs from the elimination of the
generic E. coli testing. The annualized
costs of these requirements for very
small establishments are $0.061 million,
or about $1,200 per establishment for
the 51 very small establishments. This
represents an average annual cost per
bird of less than 0.9 cents (and less than
0.25 cents per pound), based on the
assumption that very small
establishments slaughter one-tenth of
one percent of the nearly 9 billion birds
slaughtered annually.
These costs are estimated at about
$0.45 million in one-time costs and
about $0.02 million for annual costs.
This is over $8800 per very small
establishment in one-time costs,
primarily for establishing the baseline
testing required for all firms under the
proposed rule, and about $400 per very
small establishment in annual costs.
These costs are based on the mandatory
elements of the proposed new rule that
apply to all establishments that
slaughter young chicken and turkey,
whether they adopt the proposed new
rule or move to the revised traditional
system of inspection. These estimates
include the reduction in costs from the
elimination of the generic E. coli testing.
The annualized costs of these
requirements for very small
establishments are $0.08 million, or
about $1,600 per establishment for the
51 very small establishments. This
represents an average annual cost per
bird of less than 0.9 cents (and less than
0.25 cents per pound), based on the
assumption that very small
establishments slaughter one-tenth of
one percent of the nearly 9 billion birds
slaughtered annually.
Expected FSIS Budgetary Effects:
Table 15 shows the expected FSIS
budgetary net savings effects from the
proposed rule for the slaughter of all
poultry other than ratites and including
the new inspection system for the
slaughter of young chickens and
turkeys.
FSIS used the following scenario
assumptions in its financial cost model
to project the FSIS budgetary effects of
the proposed rule:
• 175 establishments (150 young
chicken establishments and 25 turkey
establishments)
• 1,498 food inspector grade increases
(from GS7 to GS8) (1,436 inspectors in
young chicken establishments and 62
inspectors in turkey establishments)
• 375 CSI (Consumer Safety
Inspector) upgrades (from GS8 to GS9)
(354 in young chicken establishments
and 21 in turkey establishments)
• A reduction in the number of
inspector positions (between
approximately 500 and 800) through
managing vacancy or refill rates, a
reduction of approximately 190
positions will be affected in the
following way:
Æ Of the 190 positions, 100 will be
relocated to livestock slaughter
establishments
Æ 90 inspectors will be relocated to
jobs in the Agency for which their skills
and experience qualify them.
• A reduction of approximately 140
SCSI (Slaughter Consumer Safety
Inspector) positions—potentially all of
the personnel involved to be relocated
• 150 fewer OTP staff years required
for relief—no severance or relocation
impact
• Training costs for approximately
3,300 employees
• Relocation costs for approximately
350 CSI employees
• Travel savings with fewer number
of relief inspectors
FSIS projects that the 25 young
chicken and turkey establishments
currently under HIMP inspections
would switch to the new inspection
system. The equipment used in the
HIMP, as well as in the other current
non-traditional inspection systems, can
be used in the proposed new inspection
system. Furthermore, FSIS projects that
about 19 other poultry establishments
may enter the program under the SIP
waiver. FSIS projects that these
establishments will choose to make the
capital and labor investment, when they
see that their economic competitiveness
may diminish. FSIS did not include the
impact from these additional
establishments in the financial cost
model of Table 15 that projects the FSIS
budgetary effects of the proposed rule
because we expect it to be very small.
Establishments that change operations
but continue to produce will continue to
have FSIS inspectors.
TABLE 15—ESTIMATED ANNUAL COST (COST SAVINGS) OF THE PROPOSED RULE TO FSIS: ELEMENTS ASSOCIATED WITH
THE VOLUNTARY COMPONENT OF THE PROPOSED NEW RULE (MILLIONS OF DOLLARS)
First year
costs (cost
savings) 28
Recurring
costs (cost
savings)
after first
year
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Cost from Grade Increases (Salary & Benefits) ..............................................................................................................
Training Costs ..................................................................................................................................................................
Relocation Costs ..............................................................................................................................................................
Savings From Position Elimination ..................................................................................................................................
Savings from reduced Relief Inspector Travel ................................................................................................................
$5.1
4.78
3.79
(26.4)
(.14)
$8.26
0
0
(47.62)
(.22)
Total Costs (Savings) ...............................................................................................................................................
(12.9)
(39.58)
The expected FSIS budgetary savings
effects are cost savings to the FSIS
related to position elimination of about
$47.6 million, after the first year of
implementation. Furthermore, FSIS
projects cost savings annually from
28 First year cost savings are lower than for the
following years because the rule will not be in effect
for the full first year.
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expected reduction in travel expenses
for relief IPP. FSIS projected total Relief
Inspector travel savings of about
$223,000, after the first year of
implementation. FSIS, however,
projects an annual cost increase for the
FSIS IPP upgrade increases from GS–7
to GS–8 and GS–8 to GS–9 that would
total about $8.3 million, after the first
year of implementation. In addition,
FSIS projects a one-time training cost
for the FSIS IPP that would total about
$4.8 million, and a one-time relocation
cost for the FSIS IPP that would total
about $3.8 million, in the first year of
implementation.
Furthermore, possible IPP health
improvement effects are expected to be
associated with lower recruitment costs,
lower medical and worker
compensation costs, and fewer
unscheduled leaves.
In summary, budgetary benefits in
cost savings will accrue to FSIS from the
more effective utilization of its
inspection program personnel (IPP) to
focus on activities that affect food
safety. Based on FSIS projections of its
budget cost-savings analysis, the
expected benefit to FSIS would be the
net savings of about $14.6 million, in
the first full year of implementation in
FY 2013. Then, in subsequent years, the
projected net savings would average
about $39.6 million.
Summary of Net Social Benefits
Considering the social benefits and
costs discussed, FSIS expects the
average net benefits to the public health,
the poultry industry and consumers is
about $377.7 million annually. The
costs outlined in Table 16 below are
annualized over 10 years at 7% to $20.3
million. Annual net benefits, therefore
are $357.4 million.
TABLE 16—EXPECTED NET SOCIAL BENEFITS FROM THE PROPOSED RULE (MILLIONS OF DOLLARS) STARTING WITH THE
FIRST FULL YEAR OF IMPLEMENTATION
Primary
estimate
Minimum
estimate
Maximum
estimate
Benefits:
Annual public health benefits ...........................................................................................................
Annual FSIS net savings ..................................................................................................................
Annual cost savings for establishments * .........................................................................................
79.2
39.6
258.9
27.3
....................
....................
144.2
....................
....................
Annual total benefits ..................................................................................................................
377.7
325.8
442.7
Unquantified benefits ...............................................................................................................................
Additional public health benefits from
documentation and testing
Costs:
Annual cost to establishments .........................................................................................................
20.3
....................
....................
Annual net benefits ...........................................................................................................................
357.4
305.5
422.4
Note: These cost savings will not all be enjoyed by the establishments. A portion of these savings will be passed on to consumers in the form
of lower prices.
Analysis of Considered Alternatives
FSIS considered several alternatives
to the proposed rule. Table 17
summarizes these alternatives and
presents the annual net benefits
associated with each alternative.
A. Taking No Action
FSIS considered maintaining the
current inspection system and finished
product standards requirements for the
289 establishments that slaughtered
young chickens and turkeys, and other
poultry in 2010. That is, FSIS
considered taking no action.
Consequently, poultry establishments
slaughtering young chickens and
turkeys, and other poultry would not
benefit from increased flexibility,
productivity, or opportunity for
innovation. FSIS would not be able to
focus its inspection activities on
verification of process controls for
product safety and OCPs or on
additional offline activities (such as
unscheduled sanitary procedures, for
example). Under this alternative,
establishments would be restricted to
the current regulated eviscerating line
speeds that in most cases are operated
below the capability of their currently
installed eviscerating equipment. This
action will have zero net benefits.
TABLE 17—COMPARISONS OF THE CONSIDERED ALTERNATIVES TO THE PROPOSED POULTRY SLAUGHTER RULE
Benefits
Costs
A. Take No Action ..........................
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Considered alternatives
No change in the existing inspection systems for poultry. FSIS
does not need significantly
more resources.
B. Intensifying the Present Inspection Systems by Allocating Additional FSIS Resources to Eliminate FSIS Inspection Personnel
(IPP) Vacancies.
Annual benefits of about $258.9
million from reducing dressing
costs.
Establishments would be restricted to the current regulated
eviscerating line speeds that in
most cases are operated below
the capability of their currently
installed eviscerating equipment.
$32.76 million per year for FSIS
to add extra inspectors. FSIS
resources are limited for expansion of its workforce and these
costs may be prohibitive.
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Net benefits
Zero Net Benefits.
Annual net benefits of $225.0 million.
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TABLE 17—COMPARISONS OF THE CONSIDERED ALTERNATIVES TO THE PROPOSED POULTRY SLAUGHTER RULE—
Continued
Considered alternatives
Benefits
Costs
Net benefits
C. Mandatory Use of Dressing
Performance Standards and the
New Poultry Inspection System
for All Establishments that
Slaughter Young Chickens and
Turkeys.
D. The Proposed Rule: the Requirement of a New Inspection
System for Young Chickens and
Turkeys; a Revised Traditional
Inspection System for All Poultry
other than Ratites; Requirement
of Three Locations for Sampling
to monitor process control for
enteric pathogens; and other Actions (see Table 8 above)..
E. Voluntary component only .........
About $259.2 million from reducing dressing costs added to
public health benefits and reduced FSIS costs for total benefits of $378.0 million annually.
Annualized costs of $20.4 million,
of which about $0.06 million annually borne by very small establishments under this alternative.
This alternative would have net
benefits equal to $357.6 million.
Public health benefits from reduced illnesses, reduced dressing costs, and FSIS savings
add to total benefits of $377.7
million
annually.
Additional
unquantified public health benefits from the mandatory component of the proposed rule.
Annualized costs equal $20.3 million. See Tables 14a and 14b
below for explanation of these
costs.
Selected Alternative
Annual net benefits equal $357.4
million, from $377.7 million in
benefits less the costs to industry of $20.3 million.
$377.7 million in benefits. No additional unquantified benefits,
as detailed in section titled
‘‘other public health benefits resulting from the mandatory
component of the proposed
rule.’’
Annualized costs of $18.5 million.
$359.2 million annually.
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B. Intensifying the Present Inspection
Systems by Allocating Additional FSIS
Resources To Allow Establishments To
Increase the Line Speed and Maintain
the Same Level of Food Safety
FSIS considered intensifying the
present inspection system by allocating
additional FSIS resources to
accommodate the demand of the
industry for additional IPP on highspeed evisceration systems that the
poultry industry is adopting in order to
produce safe poultry products and
reduce dressing costs per bird. Annual
benefits of this alternative equal
approximately $258.9 million from
reducing dressing costs by 3 cents per
bird for 99.9 percent of 8.64 billion
birds slaughtered annually. No
additional public health benefits result
from this alternative because FSIS staff
will not be doing additional offline
inspection activities.
This alternative does not change the
existing inspection system, no
additional training is needed for FSIS or
establishment staff. This alternative,
however, requires an extra FSIS
inspector at each of the 573 high-speed
non-HIMP chicken and turkey line
shifts at $57,153 year for $32.76 million
in annual costs. Resource constraints
would not allow for this option. These
additional costs (to FSIS) will not be
offset by increased safety as the newly
hired inspectors will not be performing
additional offline tasks. This alternative
has net benefits of $225.0 million.
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C. Requiring Mandatory Use of Dressing
Performance Standards and the New
Poultry Inspection System for All
Establishments That Slaughter Young
Chickens and Turkeys
FSIS considered proposing the
mandatory use of dressing performance
standards and a New Poultry Inspection
System in all federally inspected
establishments that slaughter young
chickens and turkeys. This alternative is
the same as the proposed regulation
except that this alternative would be
mandatory for the young chicken and
turkey industry, while the proposed
regulation s a choice between the new
inspection system and the revised
traditional inspection system. This
alternative would result in a
replacement of existing choices among
other (traditional, SIS, NELS, and NTIS)
types of inspection systems within the
RTC young chicken and turkey industry.
For the projected 270 federally
inspected establishments that would
slaughter young chickens and turkeys
under the new inspection system, this
alternative has the costs to the poultry
industry of replacing online FSIS IPP
with trained establishment personnel
for sorting birds. As a result, the poultry
industry annual labor costs and labor
training costs would be higher due to
the extra labor and training necessary to
take over the sorting and to maintain
personnel proficiency in the sorting of
young chickens and turkeys, in the
establishments that would not
voluntarily choose the new inspection
system. These establishments are the
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very small establishments that do not
have large enough volume to make up
for the additional costs imposed by this
proposed rule.
This alternative has total annual
benefits of 378.0 million. This includes
benefits of $259.2 million from reducing
costs by 3 cents per bird for 100 percent
of the 8.64 billion birds slaughtered
annually, and public health benefits of
about $79.19 million, and FSIS budget
savings, which may exceed the estimate
of $39.6 million as establishment
personnel replace FSIS inspectors.
These benefits are slightly higher than
those of the proposed alternative
because this alternative covers 100
percent of plants and production. Costs
to very small establishments are $0.453
million in initial one-time costs and
$0.001 million in annual costs,
primarily for underline troughs for onetime costs and additional sorter labor
and training for ongoing costs.
Annualizing the one-time costs for 10
years at 7 percent brings the annualized
cost to $0.061 million. These costs for
very small establishments are in
addition to the $20.3 million annually
calculated for the other establishments,
bringing the annual cost of the
alternative to $20.4 million. The net
benefits of this alternative equal $357.6
million annually.
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D. The Proposed Rule: the Requirement
of a New Inspection System for Young
Chickens and Turkeys; a Revised
Traditional Inspection System for All
Poultry Other Than Ratites;
Requirement That All Poultry Slaughter
Establishments Develop, Implement,
and Maintain Written Procedures To
Prevent Contamination of Carcasses and
Parts by Enteric Pathogens and Fecal
Material Throughout the Entire
Slaughter and Dressing Process;
Requirement That Procedures To
Prevent Contamination Include Three
Locations for Sampling To Monitor
Process Control for Enteric Pathogens;
and Other Actions (See Table 8 Above)
FSIS’s preferred alternative is the
proposed rule as discussed above. The
Proposed Rule has the requirement of a
new inspection system for young
chickens and turkeys; a revised
traditional inspection system for all
poultry other than ratites; requirement
that establishments develop, implement,
and maintain written procedures to
prevent contamination of carcasses with
enteric pathogens and fecal material
contamination, and that these
procedures include, at a minimum,
three locations for sampling for
microbial organisms to monitor process
control for enteric pathogens; and other
actions (see Table 8).
The proposed rule gives the
individual establishment the choice
between the new inspection system and
the revised tradition inspected system.
An establishment will choose the new
inspection system if the benefits,
primarily from the expected increased
flexibility of operations and lower
dressing costs per RTC bird, exceeds the
costs of implementation of this
proposed new inspection system. While
this would probably be true for the
HACCP large and HACCP small
establishments that slaughtered young
chickens and turkeys in 2010, the
HACCP very small establishments
would find that the initial capital
investment in additional facilities and
equipment, additional labor for sorting
and training sorters costs, and other
additional annual costs for maintaining
the additional facilities and equipment
would not lower their average cost of
dressing a RTC bird. FSIS rejected this
alternative (alternative C above) in order
to minimize the impact on small
businesses and to allow them the
flexibility to choose the proposed
revised traditional inspection system, if
they stand to lose from the proposed
new slaughter inspection system.
Public health benefits (discussed in
detail in the next section) of the
proposed rule include a reduction in
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illnesses attributed to young chicken
and turkey. The monetized value of this
reduction is $79.19 million annually.
Industry cost reductions from the
proposed rule are about $258.9 million
annually from reducing dressing costs
by 3 cents per bird for 99.9 percent of
8.64 billion birds. FSIS savings under
the proposed rule are expected to equal
$39.58 million annually, bringing total
benefits to $377.7 million annually.
Costs of the proposed rule include a
one-time expenditure of about $13.6
million and net variable expenditures of
$18.5 million annually (see Tables 14a
and b). Annualizing the costs at 7
percent for 10 years brings the annual
cost total to $20.3 million. Net benefits
of the proposed rule are $357.4 million
annually.
While Alternative C, mandating
uniform standards for all
establishments, provides net benefits
greater in value to the net benefits of the
proposed rule, in the interest of
regulatory flexibility requirements for
small businesses, FSIS proposes in the
preferred alternative to make
compliance with the proposed new
system voluntary. Not adopting the
system under the proposed rule will not
disadvantage very small establishments
that have niche markets and local
markets because the expected market
price reduction from the proposed rule
is 0.6 to 1 cent per bird which, for an
average bird weight of 3.94 lbs., means
a price reduction of around 0.15 to 0.25
cents per pound. Evidence of a
willingness of consumers to pay a
premium for the local food products
exists,29 suggesting that this reduction
in price for the output of the firms that
adopt the proposed new rule is not
expected to disadvantage these
establishments that slaughter for local,
niche markets.
E. Requiring Only the Voluntary
Component of the Proposed Rule
The benefits from this alternative
include, as under the proposed rule, the
budgetary savings to FSIS from
reallocation of personnel and the lower
costs per bird from the increased line
speeds and public health benefits of
$79.19 million annually from reduced
illnesses.
As shown in Table 14a, the costs to
firms that adopt the proposed new rule
are $9.7 million in one-time costs and
$17.2 million in annual costs. These
29 Martinez, Steve et al., Local Food Systems:
Concepts, Impacts, and Issues, ERR 97, U.S.
Department of Agriculture, Economic Research
Service, May 2010, discusses consumers’
willingness to pay a price premium (p. 29) for such
characteristics as traceabililty (p. 26) offered by
local producers.
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costs annualize to $18.5 million over 10
years at 7%.
This alternative eliminates the
mandatory costs to all firms, whether
they adopt the proposed new inspection
system or not, under the proposed rule.
Under the proposed rule, all firms,
including the very small firms that FSIS
expects will not adopt the proposed
rule, must adopt some measures, as
listed in Table 14b. These costs are from
plan development, recordkeeping, and
testing. The benefits 30 of these activities
include the conduct of business in a
manner more accountable to the public;
the support and document of
production safety decision-making; and
the facilitation of oversight and
transparency activities like audits and
inspections. The proposed
recordkeeping requirements are
designed to help operators of facilities
and the Agency to identify potential
sources of contamination and contain
and mitigate the adverse health effects
of contaminated food. While many of
these benefits are social and not
captured by the firms, the lower
probability of recall, the lower costs of
indentifying contaminated product if a
recall occurs, and enhanced product
reputation when a product is not subject
to recall, all benefit the implementing
firms. Table 14c lists the mandatory
costs that FSIS expects for the 51 very
small establishments that FSIS projects
will not adopt the proposed new
inspection system.
With annual benefits estimated at
$377.7 million and costs at $18.5
million, the annual net benefits of this
alternative are $359.2 million. FSIS did
not select this alternative even though it
has higher quantified net benefits
(compared to the proposed rule) because
the net benefits of the proposed rule are
expected to be higher due to additional
benefits (disc used in section titled
‘‘Other public health benefits resulting
from the mandatory component of the
proposed rule’’). from the voluntary
component of the proposed rule.
VI. Initial Regulatory Flexibility
Analysis
In accordance with the Regulatory
Flexibility Act, FSIS reviewed the
proposed rule for its effects on small
businesses. The Administrator has
determined that, for the purposes of the
Regulatory Flexibility Act (5 U.S.C.
601–612); this proposed rule would not
have a significant economic impact on
a substantial number of small
companies or small entities.
30 Please see the FDA’s preliminary regulatory
impact analysis of the Preventive Controls rule for
a similar discussion of recordkeeping benefits.
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FSIS considered proposing the
mandatory use of dressing performance
standards and the New Poultry
Inspection System in all federally
inspected establishments that slaughter
young chickens and turkeys. (See Table
17 for a list of all alternatives
considered.) This alternative is the same
as the proposed rule except that this
alternative would make the new
inspection system mandatory for the
young chicken and turkey industry,
while the proposed rule is a choice
between the new inspection system and
the revised traditional inspection
system.
This alternative would result in a
replacement of existing choices among
other (traditional, SIS, NELS, and NTIS)
types of inspection systems within the
RTC young chicken and turkey industry.
The poultry industry would not have a
choice between the proposed new
inspection system and the revised
traditional inspection system for
establishments that slaughter the young
chickens and turkeys.
The preferred alternative (the
proposed rule) has the choice that is
given to the individual establishment to
determine if it is beneficial for the
establishment to choose the new
inspection system (if the expected
increased flexibility of operations and
lower dressing costs per RTC bird
results in benefits that would exceed the
costs of implementation of this
inspection system).
While this would probably be true for
the HACCP large and HACCP small
establishments that slaughtered young
chickens and turkeys in 2010, and the
HACCP very small establishments could
find that the initial capital investment
in additional facilities and equipment,
additional labor for sorting and training
sorters costs, and other additional
annual costs for maintaining the
additional facilities and equipment a
burdensome change. FSIS expects
dressing costs to decrease by about $2.6
million for very small establishments
with the proposed new inspection
system while expenditures would
increase by an annualized amount of
$0.28 million for 10 years at 7% to
comply with the system. These costs are
already in addition to those outlined in
Table 14c, which annualize to $0.13
million at 7% over 10 years.
This alternative of mandatory
adoption by all establishments was not
selected because of its expected
economic burden on small businesses
and to allow small producers the
flexibility to choose the proposed
revised traditional inspection system, if
they stand to lose from the proposed
new slaughter inspection system.
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Expected Effects on Small Entities or
Small Companies
There are economies of size and scale
with the evisceration and dressing of
young chickens and turkeys.31 A
possible result of these economies of
size and scale is that there are only
about 54 HACCP very small
establishments owned by 54 small
companies under Federal Inspection
that slaughter poultry. These very small
companies slaughtered only about onetenth of one percent of the young
chickens, turkeys, and other poultry
slaughtered, in 2010 (ADRS, 2010).
Further, about 34, or about 63 percent,
of these 54 very small companies
slaughtered other livestock such as
cattle, calves, swine, sheep, and goats,
in 2010, according to FSIS’s ADRS.
These 34 companies often operate
seasonally for slaughtering poultry, yet
slaughter livestock during the entire
year.
The proposed rule is expected to
result in a cost reduction of about 3
cents per bird and a reduction of the
price of poultry of about 0.6 to 1 cent
per bird (or about 0.15 to 0.25 cents per
pound) for those establishments that
choose to operate under the new poultry
inspections system. All of the very small
establishments that slaughter poultry
are expected to choose to operate under
the revised traditional inspection
system rather than the New Poultry
Inspection System. However, the
reduction in price per bird for
establishments operating under the
proposed new rule is not expected to
impose a burden on very small
establishments because they generally
slaughter birds that are sold in local,
niche markets, where consumers have
shown a willingness to pay more for a
food product that is of local origin.32 An
ability to charge a higher price for
product differentiation based on origin
enables the very small establishments to
compete in the market even with the
cost advantage that other producers will
have with the proposed new rule.
Under the proposed rule, the
mandatory costs on very small
establishments (shown in Table 14c)
annualize at 7% over 10 years to $0.130
million, or about $2,500 per
establishment. With the assumption that
31 Ollinger, M., J. MacDonald & M. Madison,
Structural Change in U.S. Chicken and Turkey
Slaughter. USDA Economic Research Service,
Agricultural Economics Report 787. 2000.
32 Please see Martinez, Steve et al., Local Food
Systems: Concepts, Impacts, and Issues, ERR 97,
U.S. Department of Agriculture, Economic Research
Service, May 2010 for a discussion of consumers’
willingness to pay a price premium (p. 29) for such
characteristics as traceability (p. 26, p. 70) offered
by local producers.
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very small establishments account for
one-tenth of one percent of the total
number of the nearly 9 billion birds
slaughtered annually, the annualized
costs of the mandatory portion of the
proposed rule amount to less than 1.5
cents per bird or less than 0.4 cents per
pound.
There are about 109 small companies
that slaughter small quantities of
federally inspected poultry. FSIS
expects that none of the very small
companies would choose to participate
in the new inspection system for the
slaughter of young chickens and turkeys
because of the one-time set-up costs
associated with the new system, but
would slaughter young chickens,
turkeys, and other poultry under the
revised traditional inspection system.
The revised traditional inspection
system is designed to minimize costs on
these small entities while preserving the
social benefits from testing and
recordkeeping. Using the estimated cost
per very small establishment from the
Table 14c figures, the annual burden to
small entities that do not adopt the rule
because the additional fixed costs
required by the rule is $1,500. With an
estimated cost of establishment labor of
$13.95 per hours, this represents about
100 staff hours annually. The return for
this expenditure is the benefits from
better testing and recordkeeping, such
as greater ability to fulfill mandatory
oversight requirements, which cost an
unspecified number of staff-hours under
the current inspection system, and
lower insurance premiums. FSIS
believes that a Regulatory Flexibility
analysis would not be necessary to
evaluate the effects of the proposal on
small companies. In making this
determination, the Agency considered
alternatives (see table 17) to the
proposed rule, including one alternative
rejected for its small business impact:
Taking no action, intensifying the
current system, mandatory standards for
all firms that slaughter young chickens
and turkeys, and the voluntary
component only. Taking no action
would prevent the increased utilization
of capacity by firms that FSIS expects to
voluntarily choose the proposed new
system. For this reason, FSIS rejected
this alternative. The second alternative
was to intensify the present system but
this would require more FSIS resources
and was therefore not feasible. FSIS
rejected the third option of mandatory
requirements for all firms that slaughter
young chickens and turkeys because of
the burden that this alternative would
place on small establishments. The last
option of the voluntary component of
the proposed new rule only (as shown
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in Table 14a) would eliminate the
public health benefits of the mandatory
requirements.
Public health safeguards are a cost of
entering commerce and FSIS believes
that product differentiation, based on
the growing preference for local
produce, will enable very small
establishments to effectively compete
for market share against the larger firms
that will enjoy the cost reduction from
the proposed new rule.
FSIS assumes that some of the small
companies may choose the new
inspection system under the proposed
rule. With this choice, these small
businesses will incur the costs
associated with the rule, including the
documentation requirements for HACCP
systems and sanitation SOPs. These
documentation requirements represent
fixed costs that small establishments
will allocate to fewer sales units when
compared to the number of sales units
available for the same purpose for large
establishments. With the choice of the
revised traditional system, however,
FSIS believes that small firms that adopt
the new system under the proposed rule
will do so only when estimates of the
benefits exceed the costs, meaning that
small companies that adopt the new
system will expect net benefits.
The proposed PSR limits the number
of on-line inspectors for the revised
traditions inspection system to two.
However, plants that are currently
operating with more than two on-line
inspectors per line will be permitted to
continue to do so after the rule goes into
effect. Thus, small and very small plants
that currently operate with more than
two inspectors will not need to modify
their operations based on a reduction in
inspectors.
Table 18 shows the capacity
comparisons for SBA small and large
companies. FSIS shows in this table that
SBA small companies have a relatively
small share of the capacity, 4.7 percent,
to slaughter poultry.
TABLE 18—CAPACITY COMPARISONS FOR SMALL AND LARGE COMPANIES
Number of
companies
Company size (SBA definition)
Share of
facilities
(in percent)
Number of
facilities
Small ................................................................................................................................
Large ................................................................................................................................
109
49
110
179
38.10
61.90
Total ..........................................................................................................................
158
289
100.00
Source: ADRS.
Table 19 shows the capacity
comparisons for HACCP very small,
small, and large establishments.
TABLE 19—CAPACITY COMPARISONS FOR VERY SMALL, SMALL, AND LARGE ESTABLISHMENTS
Number of facilities
Establishment size (HACCP definition)
Share of facilities
54
84
151
289
18.70
29.00
52.30
100.00
Very Small .......................................................................................................................................................
Small ................................................................................................................................................................
Large ................................................................................................................................................................
Total ..........................................................................................................................................................
Source: ADRS.
TABLE 20—ACCOUNTING SUMMARY FOR PROPOSED RULE
Category
Primary estimate
Minimum estimate
Maximum estimate
BENEFITS:
Annualized monetized
benefits.
$377.7 million ....................
$325.8 million ....................
$442.7 million ....................
Unquantified benefits
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COSTS:
Annualized monetized
costs.
RA, PRIA.
Public health benefits from documentation and revised testing.
$20.3 million ......................
VII. E–Government Act
FSIS and USDA are committed to
achieving the purposes of the E–
Government Act (44 U.S.C. 3601, et
seq.) by, among other things, promoting
the use of the Internet and other
information technologies and providing
increased opportunities for citizen
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...........................................
...........................................
access to government information and
services, and for other purposes.
VIII. Executive Order 13175
This proposed rule has been reviewed
in accordance with the requirements of
Executive Order 13175, Consultation
and Coordination with Indian Tribal
Governments. The review reveals that
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PRIA.
this regulation will not have substantial
and direct effects on Tribal governments
and will not have significant Tribal
implications.
IX. USDA Nondiscrimination Statement
The U.S. Department of Agriculture
(USDA) prohibits discrimination in all
its programs and activities on the basis
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of race, color, national origin, gender,
religion, age, disability, political beliefs,
sexual orientation, and marital or family
status. (Not all prohibited bases apply to
all programs.)
Persons with disabilities who require
alternative means for communication of
program information (Braille, large
print, audiotape, etc.) should contact
USDA’s Target Center at 202–720–2600
(voice and TTY).
To file a written complaint of
discrimination, write USDA, Office of
the Assistant Secretary for Civil Rights,
1400 Independence Avenue SW.,
Washington, DC 20250–9410 or call
202–720–5964 (voice and TTY). USDA
is an equal opportunity provider and
employer.
X. Environmental Impact
Summary: Each USDA agency is
required to comply with 7 CFR part 1b
of the Departmental regulations, which
supplements the National
Environmental Policy Act regulations
published by the Council on
Environmental Quality. Under these
regulations, actions of certain USDA
agencies and agency units are
categorically excluded from the
preparation of an Environmental
Assessment (EA) or an Environmental
Impact Statement (EIS) unless the
agency head determines that an action
may have a significant environmental
effect (7 CFR 1b.4(b)). FSIS is among the
agencies categorically excluded from the
preparation of an EA or EIS (7 CFR
1b.4(b)(6)).
Evaluation: Under this proposed rule,
young chicken and turkey slaughter
establishments that operate under the
proposed New Poultry Inspection
System will be able to slaughter and
process birds more efficiently because
they will be permitted to operate faster
line speeds. In the Preliminary
Regulatory Impact Analysis (PRIA) of
this proposed rule, FSIS predicted that,
because of the efficiencies in the
proposed new poultry inspections
system, the price of chicken products
would decrease by two cents per bird.
FSIS projected that the predicted price
reduction could lead to an increase in
sales of poultry products of about a
quarter of one percent or less. With the
slight increase in sales of poultry
products, some establishments may
choose to increase the number of birds
that they slaughter, which could result
in an increase in the number of
condemned carcasses and parts that
must be disposed of. However, because
the predicted increase in sales is very
small, FSIS has determined that the
increase in the number of birds
slaughtered, as well as the number of
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condemned carcasses and parts that will
need to be disposed of, will also be very
small and thus will not have a
significant individual or cumulative
effect on the human environment.
Expected sales of poultry products
will determine the number of birds that
poultry establishments slaughter.
Allowing establishments to operate at
faster lines speeds will allow them to
slaughter the birds more efficiently. It
will also allow them to reduce their
hours of operation while maintaining
production at a rate necessary to meet
market demands. Thus, by allowing
establishments to reduce their hours of
operations, the faster line speeds
permitted under this proposed rule will
result in a small, if any, increase in
water use or runoff by establishments
that operate under the New Poultry
Inspection System. In addition, poultry
slaughter establishments are required to
meet all local, State, and Federal
environmental requirements. Thus, FSIS
has determined that allowing
establishments to operate under faster
line speeds provided in the proposed
PSR will not have a not have a
significant individual or cumulative
effect on the human environment.
FSIS also considered the potential
environmental effects of the provision
in the proposed rule that would permit
poultry slaughter establishments to use
approved online reprocessing (OLR)
antimicrobial systems. One
antimicrobial agent used in OLR
systems, trisodium phosphate (TSP),
can result in high levels of phosphorus
as a byproduct, which, if untreated,
could overcome local municipal water
systems. FSIS estimates that
approximately 5–7 of the 144
establishments operating under
regulatory waivers for OLR are using
TSP as an antimicrobial agent. As noted
above, regardless of the substance that
an establishment chooses to use for its
OLR system, it is required to meet all
local, State, and Federal environmental
requirements. The waste water from the
few poultry establishments that use TSP
is handled routinely by existing water
treatment systems or recycled as byproducts without entering the plant’s
systems, municipal water systems, or
the ground water. Thus, FSIS has
determined that allowing establishment
to use approved OLR antimicrobial
systems will not have a significant
individual or cumulative effect on the
human environment.
Conclusion: For the reasons discussed
above, FSIS has determined that the
proposed PSR will not have individual
or cumulative effect on the human
health environment. Therefore, this
regulatory action is appropriately
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subject to the categorical exclusion from
the preparation of an EA or EIS
provided under 7 CFR 1b.4(b)(6) of the
USDA regulations.
XI. Paperwork Reduction Act
In accordance with section 3507(d) of
the Paperwork Reduction Act of 1995,
the information collection or
recordkeeping requirements included in
this proposed rule have been submitted
for approval to the Office of
Management and Budget (OMB).
Title: Poultry Slaughter Inspection.
Type of Collection: New.
Abstract: Under this proposed rule,
each official poultry slaughter
establishment would need to maintain
as part of its HACCP plan, or sanitation
SOP, or other prerequisite program,
written procedures addressing (1)the
prevention, throughout the entire
slaughter and dressing operation, of
contamination of carcasses and parts by
enteric pathogens (e.g. Salmonella and
Campylobacter) and by fecal material,
and (2) the prevention of carcasses and
parts contaminated by visible fecal
material from entering the chiller. Each
establishment operating under the
proposed new inspection system would
also have to maintain written
procedures to prevent caracasses
affected with septicemia and toxemia
from entering the chiller. The
procedures addressing prevention of
contamination by enteric pathogens
would need to include, at a minimum,
microbial testing at pre-chill and at
post-chill. In addition, each
establishment operating under the
proposed inspection system would need
to maintain records that document that
the products resulting from its slaughter
operations meet the definition of readyto-cook poultry.
The proposed regulations that would
require poultry slaughter establishments
to have written procedures in their
HACCP plans, or sanitation SOPs, or
prerequisite programs is already covered
under an approved information
collection, Pathogen Reduction/Hazard
Analysis and Critical Control Point
Systems (OMB control number 0583–
0103).
The proposal that poultry slaughter
establishments monitor their systems
through microbial testing and
recordkeeping creates a new
information collection burden. FSIS
estimates that large establishments will
test and record microbial results at the
2 prescribed locations (pre-chill and
post-chill) 15 times a day, small
establishments 7 times a day, and very
small establishments 3 times a day.
Estimate of Burden: FSIS estimates
that it will take 5 minutes per response.
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Respondents: Poultry Slaughter
Establishments.
Estimated Number of Respondents:
289.
Estimated Number of Responses per
Respondent: Large establishments
15,300; small establishments 7,140; very
small establishments 1,800.
Estimated Total Annual Burden on
Respondents: 250,160 hours.
Copies of this information collection
assessment can be obtained from John
O’Connell, Paperwork Reduction Act
Coordinator, Food Safety and Inspection
Service, USDA, 1400 Independence
Avenue SW., Room 6083, South
Building, Washington, DC 20250.
Comments are invited on: (a) Whether
the proposed collection of information
is necessary for the proper performance
of FSIS’s functions, including whether
the information will have practical
utility; (b) the accuracy of FSIS’s
estimate of the burden of the proposed
collection of information, including the
validity of the methodology and
assumptions used; (c) ways to enhance
the quality, utility, and clarity of the
information to be collected; and (d)
ways to minimize the burden of the
collection of information on those who
are to respond, including through the
use of appropriate automated,
electronic, mechanical, or other
technological collection techniques or
other forms of information technology.
Comments may be sent to both John
O’Connell, Paperwork Reduction Act
Coordinator, at the address provided
above, and the Desk Officer for
Agriculture, Office of Information and
Regulatory Affairs, Office of
Management and Budget, Washington,
DC 20253. To be most effective,
comments should be sent to OMB
within 60 days of the publication date
of this proposed rule.
XII. Additional Public Notification
Public awareness of all segments of
rulemaking and policy development is
important. Consequently, in an effort to
ensure that the public and in particular
minorities, women, and persons with
disabilities, are aware of this proposed
rule, FSIS will announce it on-line
through the FSIS Web page located at
https://www.fsis.usda.gov/
regulations_&_policies/Proposed_Rules/
index.asp. FSIS also will make copies of
this Federal Register publication
available through the FSIS Constituent
Update, which is used to provide
information regarding FSIS policies,
procedures, regulations, Federal
Register notices, FSIS public meetings,
and other types of information that
could affect or would be of interest to
our constituents and stakeholders. The
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Update is communicated via Listserv, a
free email subscription service
consisting of industry, trade, and farm
groups, consumer interest groups, allied
health professionals, scientific
professionals, and other individuals
who have requested to be included. The
Update also is available on the FSIS
Web page. Through Listserv and the
Web page, FSIS is able to provide
information to a much broader, more
diverse audience.
In addition, FSIS offers an email
subscription service which provides
automatic and customized access to
selected food safety news and
information. This service is available at
https://www.fsis.usda.gov/
news_&_events/email_subscription/.
Options range from recalls to export
information to regulations, directives
and notices. Customers can add or
delete subscriptions themselves, and
have the option to password protect
their accounts.
XIII. Proposed Regulatory Amendments
List of Subjects
9 CFR Part 381
Poultry inspection, Poultry products,
Recordkeeping requirements.
9 CFR Part 500
Administrative practice and
procedure, Meat inspection, Poultry and
poultry products.
For the reasons stated in the
preamble, FSIS is proposing to amend 9
CFR Chapter III as follows:
PART 381—POULTRY PRODUCTS
INSPECTION REGULATIONS
1. The authority citation for part 381
continues to read as follows:
Authority: 7 U.S.C. 138f, 450; 21 U.S.C.
451–470; 7 CFR 2.7, 2.18, 2.53.
2. Section 381.36 is amended as
follows:
a. Paragraph (c) is revised.
b. Paragraphs (d) and (e) are removed.
The revisions read as follows:
§ 381.36
Facilities required.
*
*
*
*
*
(c) Facilities for post-mortem
inspection under the New Poultry
Inspection System. The following
facilities requirements apply to
establishments operating under the New
Poultry Inspection System and are in
addition to the requirements for
obtaining a grant of inspection.
(1) The following provisions apply to
the online carcass inspection station:
(i) On each production line, at a point
before the chiller and after the
establishment has completed all sorting,
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trimming, and reprocessing activities
necessary to comply with § 381.76(d)(2)
of this part, at least 4 feet of floor space
along the conveyor line must be
provided for one online carcass
inspection station.
(ii) The conveyor line must be level
for the entire length of the online
carcass inspection station. The vertical
distance from the bottom of the shackles
to the top of the platform (paragraph
(c)(1)(iii) of this section) must not be
less than 60 inches.
(iii) Each online carcass inspection
station must have a platform that is slipresistant and can be safely accessed by
the inspector. The platform must be a
minimum length of 4 feet and have a
minimum width of 2 feet. The platform
must be designed with a 42-inch high
rail on the back side and with 1⁄2-inch
foot bumpers on both sides and front to
allow safe working conditions. The
platform must be large enough for the
inspector to sit on a stool and to change
stations during breaks or station
rotation.
(iv) Conveyor line stop/start switches
must be located within easy reach of the
online carcass inspector.
(v) A minimum of 200-foot candles of
shadow-free lighting with a minimum
color rendering index value of 85 must
be provided where the birds are
inspected to facilitate online carcass
inspection.
(vi) Hand rinsing facilities must be
provided for use by and within easy
reach of the online carcass inspector.
The hand rinsing facilities must have a
continuous flow of water or be capable
of being immediately activated and
deactivated in a hands-free manner,
must minimize any splash affect, and
must otherwise operate in a sanitary
manner that prevents contamination of
carcasses and inspector clothing. The
hand rinsing facilities must provide
water at a temperature between 65 and
120 degrees Fahrenheit.
(vii) A separate clipboard holder for
holding recording sheets must be
provided for and within easy reach of
the online carcass inspector.
(viii) Receptacles for condemned
carcasses and parts that comply with the
performance standards in § 416.3(c) of
this chapter must be provided at each
online carcass inspection station.
(ix) Hangback racks designed to hold
at least 10 carcasses must be provided
and positioned within easy reach of the
online carcass inspector.
(x) A buzzer switch shall be located
within easy reach of the online carcass
inspector to be used by the carcass
inspector to alert the inspector-incharge, offline inspectors, or
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establishment management of
conditions that require their attention.
(2) The following provisions apply to
pre-chill and post-chill offline
verification inspection stations:
(i) One or more offline verification
inspection stations must be located at
the end of the line or lines prior to the
chiller; one or more offline verification
inspection stations must also be located
after the chiller or chillers. The Agency
will determine the number of stations
needed in establishments having more
than one processing line or more than
one chiller.
(ii) Floor space for all offline
verification inspection stations must
consist of a minimum of 3 feet along
each conveyor line and after each
chiller, as applicable, to allow carcasses
to be removed for evaluation by the
verification inspector. The space must
be level and protected from all traffic
and overhead obstructions.
(iii) At the pre-chill location, the
vertical distance from the bottom of the
shackles to the floor must not be less
than 48 inches.
(iv) At each offline verification
inspection station, a table designed to be
readily cleanable and drainable must be
provided for offline verification
inspectors to conduct offline
verification activities. At turkey
slaughter establishments, the table must
be at least 3 feet wide, 2 feet deep, and
3 feet high. At all other poultry
slaughter establishments, the table must
be at least 2 feet wide, 2 feet deep, and
3 feet high.
(v) A minimum of 200-footcandles of
shadow-free lighting with a minimum
color rendering index of 85 on the table
surface must be provided.
(vi) The establishment must provide a
separate clipboard holder for holding
recording sheets; or alternatively, the
establishment may provide electronic
means for the offline verification
inspector to record inspection results.
(vii) Hangback racks designed to hold
at least 10 carcasses must be provided
and positioned within easy reach of the
offline verification inspector.
(viii) Hand washing facilities must be
provided within easy access of all
offline verification inspection stations.
(3) Each establishment operating
under the New Poultry Inspection
System must provide a location at a
point along the production line after the
carcasses are eviscerated at which an
inspector may safely and properly
inspect for leukosis the first 300
carcasses of each flock together with
associated viscera either uniformly
trailing or leading, or otherwise
identified with the corresponding
carcass. The leukosis inspection area
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must provide a minimum of 200footcandles of shadow-free lighting on
the surface where the viscera are
inspected.
(4) A trough or other similar drainage
facility must extend beneath the
conveyor at all places where processing
operations are conducted from the point
where the carcass is opened to the point
where trimming has been performed.
The trough must be of sufficient width
to preclude trimmings, drippage, and
debris from accumulating on the floor or
platforms. The clearance between
suspended carcasses and the trough
must be sufficient to preclude
contamination of carcasses by splashing.
3. Section 381.65 is amended as
follows:
a. Paragraphs (e) and (f) are
redesignated as paragraphs (f) and (e)
respectively.
b. Newly redesignated as paragraph (f)
is revised.
c. A new paragraph (g) is added.
d. A new paragraph (h) is added.
The revisions and additions read as
follows:
§ 381.65 Operations and procedures,
generally.
*
*
*
*
*
(f) Procedures for controlling visible
fecal contamination. Official poultry
slaughter establishments must develop,
implement, and maintain written
procedures to ensure that poultry
carcasses contaminated with visible
fecal material do not enter the chilling
tank. Establishments must incorporate
these procedures into their HACCP
plans, or sanitation SOPs, or other
prerequisite programs.
(g) Procedures for controlling
contamination throughout the slaughter
and dressing process. Official poultry
slaughter establishments must develop,
implement, and maintain written
procedures to prevent contamination of
carcasses and parts by enteric pathogens
(e.g., Salmonella and Campylobacter)
and fecal contamination throughout the
entire slaughter and dressing operation.
Establishments must incorporate these
procedures into their HACCP plans, or
sanitation SOPs, or other prerequisite
programs. At a minimum, these
procedures must include sampling and
analysis for microbial organisms at the
pre-chill and post-chill points in the
process. The sampling frequency must
be adequate to monitor the
establishment’s ability to maintain
process control for enteric pathogens.
Establishments must maintain accurate
records of all test results and retain
these records as provided in paragraph
(h) of this section.
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(h) Recordkeeping requirements.
Official poultry slaughter establishment
must maintain daily records sufficient
to document the implementation and
monitoring of the procedures required
under paragraph (g) of this section.
Records required by this section may be
maintained on computers provided that
the establishment implements
appropriate controls to ensure the
integrity of the electronic data. Records
require by this section must be
maintained for at least one year and
must be accessible to FSIS.
4. Section 381.66 is amended as
follows:
a. Paragraph (b) is revised.
b. Paragraphs (c)(3) and (c)(4) are
removed.
c. Paragraph (e) is revised.
The revisions read as follows:
§ 381.66 Temperatures and chilling and
freezing procedures.
*
*
*
*
*
(b) Chilling performance standards,
except for ratites.
(1)(i) Each official poultry slaughter
establishment must ensure that all
poultry carcasses, parts, and giblets are
chilled immediately after slaughter
operations so that there is no outgrowth
of pathogens, unless such poultry is to
be frozen or cooked immediately at the
official establishment.
(ii) Previously chilled poultry
carcasses and major portions must be
kept chilled so that there is no
outgrowth of the pathogens, unless such
poultry is to be packed and frozen
immediately at the official
establishment.
(2) After product has been chilled, the
establishment must prevent the
outgrowth of pathogens on the product
as long as the product remains at the
establishment.
(3) The establishment must develop,
implement, and maintain written
procedures for chilling that address, at
a minimum, the potential for pathogen
outgrowth, the conditions affecting
carcass chilling, and when its chilling
process is completed. The establishment
must incorporate these procedures into
its HACCP plan, or sanitation SOP, or
other prerequisite program.
*
*
*
*
*
(e) Air chilling. Air chilling is the
method of chilling raw poultry carcasses
and parts exclusively with air. No water,
including mists or sprays, may be used
to help chill the product. However, an
anti-microbial intervention that is
applied with water may be used for a
short duration if its use does not result
in any pick-up of water or moisture and
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if it does not assist the chilling process
by lowering the product temperature.
*
*
*
*
*
5. Section 381.67 is amended as
follows:
a. The section heading is revised.
b. The first sentence of the
introductory text is amended by
removing the words ‘‘young chicken
and squab’’ and adding in their place
the word ‘‘poultry.’’
c. The second to the last sentence of
the introductory text is removed.
d. The last sentence of the
introductory text is revised.
e. The table is revised.
f. A new table is added after the first
table.
The revisions read as follows:
§ 381.67 Poultry slaughter inspection rate
maximums under traditional inspection
procedure.
* * * Section 381.76(b) specifies
when the traditional inspection
procedure can or must be used.
MAXIMUM PRODUCTION LINE RATES—POULTRY OTHER THAN TURKEYS AND RATITES—TRADITIONAL INSPECTION
PROCEDURES
Number of
inspection
stations
Line configuration 1
Birds per
inspector per
minute
6–1 ...................................................................................................................................................................
12–1 .................................................................................................................................................................
12–2 .................................................................................................................................................................
1
2
2
25
23
21
1 Birds are suspended on the slaughter line at 6-inch intervals. The first number indicates the interval in inches between the birds that each inspector examines, i.e., 6 or 12 inches. The second number indicates how many of the birds presented, the inspector is to inspect, i.e., ‘‘1’’
means inspect every bird and ‘‘2’’ means inspect every second bird.
MAXIMUM PRODUCTION LINE RATES—TURKEYS—TRADITIONAL INSPECTION PROCEDURES
Number of inspection stations
Line configuration1
12–1 .................................................................................................................................
24–2 .................................................................................................................................
Birds per
inspector per
minute for light
birds
(<16 lbs)
1
2
20
34
Birds per
inspector per
minute for heavy
birds
(>16 lbs)
16
26
1 Birds are suspended on the slaughter line at 12-inch intervals. The first number indicates the interval in inches between the birds that each
inspector examines, i.e., 12 or 24 inches. The second number indicates how many of the birds presented, the inspector is to inspect, i.e., ‘‘1’’
means inspect every bird and ‘‘2’’ means inspect every second bird.
§ 381.76 Post-mortem inspection under
Traditional Inspection, the New Poultry
Inspection System, and Ratite Inspection.
§ 381.68 Maximum line speed rates under
the New Poultry Inspection System.
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6. Section 381.68 is revised to read as
follows:
(a) A post-mortem inspection shall be
made on a bird-by-bird basis on all
poultry eviscerated in every official
establishment. Each carcass, or all parts
comprising such carcass, must be
examined by an inspector, except for
parts that are not needed for inspection
purposes and are not intended for
human food and are condemned. Each
carcass eviscerated shall be prepared as
ready-to-cook poultry.
(b) There are three systems of postmortem inspection: New Poultry
Inspection System, which may be used
for young chickens and turkeys;
Traditional Inspection, which may be
used for all poultry, except for ratites;
and ratite inspection. Traditional
Inspection must be used for young
chickens and turkeys if the New Poultry
Inspection System is not used.
(c) Official establishments that
operate under traditional inspection
must meet the following requirements:
(1) No viscera or any part thereof may
be removed from any poultry processed
in any official establishment, except at
the time of post-mortem inspection,
unless its identity with the rest of the
carcass is maintained in a manner
(a) The maximum line speed for
young chicken slaughter establishments
that operate under the New Poultry
Inspection System is 175 birds per
minute.
(b) The maximum line speed for
turkey slaughter establishments that
operate under the New Poultry
Inspection System is 55 birds per
minute.
(c) Notwithstanding paragraphs (a)
and (b) of this Section, establishments
that operate under the New Poultry
Inspection System must reduce their
line speed as directed by inspectors-incharge. Inspectors-in-charge are
authorized to direct establishments to
operate at a reduced line speed when in
his or her judgment a carcass-by-carcass
inspection cannot be adequately
performed within the time available due
to the manner in which the birds are
presented to the online carcass
inspector, the health conditions of a
particular flock, or factors that may
indicate a loss of process control.
7. Section 381.76 is revised to read as
follows:
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satisfactory to the inspector until such
inspection is made;
(2) Each carcass to be eviscerated
must be opened so as to expose the
organs and the body cavity for proper
examination by the inspector.
(3) If a carcass is frozen, it must be
thoroughly thawed before being opened
for examination by an inspector.
(d) The New Poultry Inspection
System may be used for young chickens
and turkeys if the official establishment
requests to use it and meets or agrees to
meet the requirements of this paragraph
(d) and the Administrator approves the
establishment’s request. The
Administrator may permit
establishments that slaughter classes of
poultry other then young chickens and
turkeys to operate under the New
Poultry Inspection System under a
waiver from the provisions of the
regulations as provided in § 381.3(b) of
this part.
(1) Facilities: The establishment must
comply with the facilities requirements
in § 381.36(c) of this part.
(2) Carcass Sorting and Disposition:
(i) The establishment must conduct
carcass with associated viscera sorting
activities, dispose of carcasses and parts
exhibiting condemnable conditions, and
conduct appropriate trimming and
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reprocessing activities before carcasses
are presented to the online carcass
inspector.
(ii) Any carcasses removed from the
line for reprocessing activities or salvage
must be returned to the line before the
online carcass inspection station. The
establishment must include in its
written HACCP plan, or sanitation
standard operating procedure, or other
prerequisite program a process by which
parts, other than parts identified as
‘‘major portions’’ as defined in 9 CFR
381.170(b)(22), are available for
inspection offline after reprocessing or
salvage.
(iii) The establishment must develop,
implement, and maintain written
procedures to ensure that poultry
carcasses contaminated with septicemic
and toxemic conditions do not enter the
chilling tank. Establishments must
incorporate these procedures into their
HACCP plans, or sanitation SOPs, or
other prerequisite programs. These
procedures must cover, at a minimum,
establishment sorting activities required
under paragraph (d)(2)(i) of this section.
(iv) The establishment must maintain
records to document that the products
resulting from their slaughter operations
meet the definition of ready-to-cook
poultry in § 381.1 of this part.
(v) If there is evidence that a flock
may be affected by avian visceral
leukosis, the inspector-in-charge is
authorized to adjust inspection
procedures as needed to ensure
adequate inspection of each carcass and
viscera for that condition. The
inspector-in-charge is also authorized to
require the establishment to adjust its
processing operations as needed to
accommodate the adjusted inspection
procedures.
(3) Presentation for Online Carcass
Inspection: To ensure the online carcass
inspector may properly inspect every
carcass, the establishment must present
carcasses as follows:
(i) Each carcass, except carcasses and
parts identified as ‘‘major portions’’
under 9 CFR 381.179(b)(22), must be
held by a single shackle;
(ii) Both hocks of each carcass must
be held by the shackle;
(iii) The back side of the carcass must
be faced toward the inspector;
(iv) There must be minimal carcass
swinging motion; and
(v) Establishments that slaughter
young chickens must notify the
inspector-in-charge prior to the
slaughter of each new flock to allow the
inspection of viscera as provided in
§ 381.36(c)(3) of this part. The
establishment must ensure that it can
sufficiently identify viscera and parts
corresponding with each carcass
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inspected by the online carcass
inspector so that if the carcass inspector
condemns a carcass all corresponding
viscera and parts are also condemned.
8. Section 381.91 is amended by
revising paragraph (b) to read as follows:
§ 381.91
Contamination.
*
*
*
*
*
(b) Any carcass of poultry
accidentally contaminated during
slaughter with digestive tract contents
need not be condemned if promptly
under the supervision of an inspector
and thereafter found not to be
adulterated. Contaminated surfaces that
are cut must be removed only by
trimming. Contaminated inner surfaces
that are not cut may be cleaned by
trimming alone or may be re-processed
as provided in subparagraph (b)(1) or
(b)(2) of this section.
(1) Online. Poultry carcasses
accidentally contaminated with
digestive tract contents may be cleaned
by applying an online antimicrobial
intervention to all carcasses after
evisceration and before the carcasses
enter the chiller if the parameters for
use of the antimicrobial intervention
system have been approved by the
Administrator. Establishments must
incorporate procedures for the use of
any online reprocessing antimicrobial
intervention system into their HACCP
plans, Sanitation Standard Operating
Procedures, or other prerequisite
programs.
(2) Offline reprocessing.
Contaminated inner surfaces that are not
cut may be cleaned at an approved
reprocessing station away from the main
processing line by any method that will
remove the contamination, such as
vacuuming, washing, and trimming,
singly or in combination. All visible
specks of contamination must be
removed, and if the inner surfaces are
reprocessed other than solely by
trimming, all surfaces of the carcass
must be treated with chlorinated water
containing 20 ppm to 50 ppm available
chlorine or another approved
antimicrobial substance in accordance
with the parameters approved by
Administrator . Establishments must
incorporate procedures for the use of
any offline reprocessing into their
HACCP plans, Sanitation Standard
Operating Procedures, or other
prerequisite programs.
9. Section 381.94 is removed.
10. Section 381.129 is amended by
adding a new paragraph (b)(6)(v) to read
as follows:
§ 381.129 False or misleading labeling or
containers.
*
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4455
(b) * * *
(6) * * *
(v) Ready-to-cook chicken may bear
the claim ‘‘air chilled’’ or ‘‘air chilling’’
on its label only if the product was
chilled under a process that meets the
definition of air chilling in § 381.66(e) of
this part.
*
*
*
*
*
PART 500—RULES OF PRACTICE
11. The authority citation for part 500
continues to read as follows:
Authority: 21 U.S.C. 451–470, 601–695; 7
U.S.C. 450, 1901–1906; 7 CFR 2.18, 2.53.
§ 500.6
[Amended]
12. Section 500.6 is amended to
remove and reserve paragraph (f).
Done in Washington, DC, on January 20,
2012.
Alfred V. Almanza,
Administrator.
Note: The following Appendix will not
appear in the Code of Federal Regulations.
APPENDIX A—HIMP PERFORMANCE
STANDARDS
Establishments operating under HIMP are
required to meet performance standards for
food safety and non-food-safety related
defects and to maintain process control plans
to meet those performance standards. The
following is a description of the HIMP
performance standards.
FSIS has a zero tolerance for visible fecal
contamination and septicemic and toxemic
animal diseases (see 9 CFR 381.83 and
381.65(e)). Notwithstanding this zero
tolerance policy, there are two categories of
food safety related performance standards
under HIMP for these conditions: ‘‘FS–1’’
addresses septicemic and toxemic animal
diseases and ‘‘FS–2’’ addresses visible fecal
material. The Agency developed performance
standards for FS–1 and FS–2 conditions to
compare the performance of HIMP and nonHIMP establishments in meeting the zero
tolerance for septicemic and toxemic animal
diseases and visible fecal contamination.
To develop the performance standards, a
private contractor, the Research Triangle
Institute (RTI), conducted a study of 16
young chicken establishments operating
under the existing poultry inspection systems
to establish baseline organoleptic and
microbial levels at young chicken slaughter
establishments operating under the
inspection systems provided for under the
current regulations. The baseline studies
were conducted between 1998 and 2000,
prior to young chicken slaughter
establishments beginning to operate under
HIMP. The performance standards for the
FS–1 and FS–2 conditions were set at the
75th percentile of what was achieved under
the RTI baseline study. The young chicken
performance standards for each food safety
defect category are presented in Table 1.
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TABLE A–1—FOOD SAFETY PERFORMANCE STANDARDS FOR YOUNG CHICKEN SLAUGHTER ESTABLISHMENTS *
Performance standards
based on existing
inspection systems
(% of carcasses)
Defect categories
Food Safety 1:
Condition—Infectious (e.g., Septicemia, toxemia) .......................................................................................................
Food Safety 2:
Contamination—Digestive Content (e.g., fecal material) .............................................................................................
0.1 *
1.5 *
* FSIS has a zero tolerance for Food Safety 1 and 2 defects.
As noted above, the FS–1 and FS–2 HIMP
performance standards were developed for
purposes of comparison. Therefore, FSIS
inspection personnel in HIMP establishments
are responsible for enforcing the zero
tolerance for visible fecal contamination and
septicemic and toxemic animal diseases. If
the online carcass inspector in a HIMP
establishment identifies a carcass with FS–1
or FS–2 conditions, he or she stops the
evisceration line and notifies the
establishment to hang the affected carcass
back for condemnation or reprocessing. The
carcass inspector does not restart the line
until the contaminated carcass is removed.
Non-food-safety related performance
standards are referred to as ‘‘Other Consumer
Protection’’ standards, or ‘‘OCPs,’’ under
HIMP. There are five categories of OCPs
various types of trim and dressing defects
that mainly affect the quality of products.
Examples include removable non-septicemic
and non-toxemic animal diseases, breast
blisters, bruises, fractures, and feathers.
Together, the five OCP categories account for
29 specific defects addressed under the
current regulations by the FPS, codified at 9
CFR 381.76. The OCP categories are logically
grouped and simpler to apply than the FPS.
Under the FPS, defects are weighted and a
complex numerical system is applied to each
sample group of carcasses. In contrast, to
determine compliance with the OCP
categories, an individually sampled carcass
with any defect in one of the five categories
is counted as ‘‘defective.’’ A carcass with
more than one category of defects is counted
in both (or more) categories. The performance
standard for each category is expressed as the
maximum percentage of sampled carcasses
that may contain one or more defects from
that category. The young chicken
performance standards for each OCP category
are presented in Table A–2.
TABLE A–2—OCP PERFORMANCE STANDARDS FOR YOUNG CHICKEN SLAUGHTER ESTABLISHMENTS
Performance standard
(% carcasses)
Nonconformance category
OCP–1:
Condition—Animal Diseases—non-septicemic or non-toxemic (e.g., airsacculitis, arthritis, ascites, skin leukosis,
avian tuberculosis, cadaver, enteritis, erysipelas, inflammatory process, nephritis, osteomyelitis, other tumors—
carcinoma, sarcoma, etc., pericarditis, pneumonia, reportable disease, salpingitis, tenosynovitis .........................
OCP–2:
Condition—Miscellaneous (e.g., breast blister, bruises, external mutilation, fractures, overscald, sores, scabs, and
localized inflammatory process) ...............................................................................................................................
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Agencies
[Federal Register Volume 77, Number 18 (Friday, January 27, 2012)]
[Proposed Rules]
[Pages 4408-4456]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2012-1516]
[[Page 4407]]
Vol. 77
Friday,
No. 18
January 27, 2012
Part II
Department of Agriculture
-----------------------------------------------------------------------
Food Safety and Inspection Service
-----------------------------------------------------------------------
9 CFR Parts 381 and 500
Modernization of Poultry Slaughter Inspection; Proposed Rule
Federal Register / Vol. 77, No. 18 / Friday, January 27, 2012 /
Proposed Rules
[[Page 4408]]
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DEPARTMENT OF AGRICULTURE
Food Safety and Inspection Service
9 CFR Parts 381 and 500
[Docket No. FSIS-2011-0012]
RIN 0583-AD32
Modernization of Poultry Slaughter Inspection
AGENCY: Food Safety and Inspection Service, USDA.
ACTION: Proposed rule.
-----------------------------------------------------------------------
SUMMARY: The Food Safety and Inspection Service (FSIS) is proposing a
new inspection system for young chicken and turkey slaughter
establishments that would replace the current Streamlined Inspection
System (SIS), the New Line Speed Inspection System (NELS), and the New
Turkey Inspection System (NTIS). The Agency is also proposing several
changes that would affect all establishments that slaughter poultry
other than ratites, regardless of the inspection system under which
they operate. This proposed rule is a result of the Agency's 2011
regulatory review efforts conducted under Executive Order 13563 on
Improving Regulation and Regulatory Review.
DATES: Comments must be received by April 26, 2012.
ADDRESSES: FSIS invites interested persons to submit relevant comments
on the implementation of this proposed rule. The Agency specifically
requests comment on whether it should phase-in the implementation of
this proposed rule to provide additional time for small and very small
establishments to adjust their operations to comply with the new
requirements. If commenters believe that a phased implementation would
mitigate the impact of this rule on small and very small
establishments, FSIS requests comments on how the Agency can make the
phased implementation most effective.
Comments may be submitted by either of the following methods:
Federal eRulemaking Portal: This Web site provides the
ability to type short comments directly into the comment field on this
Web page or attach a file for lengthier comments. Go to https://www.regulations.gov. Follow the online instructions at that site for
submitting comments.
Mail, including floppy disks or CD-ROMs, and hand- or
courier-delivered items: Send to Docket Clerk, U.S. Department of
Agriculture (USDA), FSIS, Docket Clerk, Patriots Plaza 3, 355 E. Street
SW., 8-163A, Mailstop 3782, Washington, DC 20250-3700.
Instructions: All items submitted by mail or electronic mail must
include the Agency name and docket number FSIS-2011-0012. Comments
received in response to this docket will be made available for public
inspection and posted without change, including any personal
information, to https://www.regulations.gov.
Docket: For access to background documents or comments received, go
to the FSIS Docket Room at the address listed above between 8 a.m. and
4:30 p.m., Monday through Friday.
All background documents referenced in this proposed rule are
available for viewing by the public on the FSIS Web site at: https://www.fsis.usda.gov/regulations_&_policies/Proposed_Rules/index.asp or
in the FSIS docket room.
FOR FURTHER INFORMATION CONTACT: Dr. Daniel Engeljohn, Assistant
Administrator, Office of Policy and Program Development, FSIS, U.S.
Department of Agriculture, 1400 Independence Avenue SW., Washington, DC
20250-3700, (202) 720-2709.
SUPPLEMENTARY INFORMATION:
Executive Summary
In January 2011, President Obama issued Executive Order (E.O.)
13563 on Improving Regulation and Regulatory Review. As part of this
E.O., agencies were asked to review existing rules that may be
outmoded, ineffective, insufficient, or excessively burdensome, and to
modify, streamline, expand, or repeal them accordingly. FSIS is
proposing to modernize poultry slaughter inspection as a result of its
2011 regulatory review efforts conducted under E.O. 13563. The Agency
is taking this action to improve food safety and the effectiveness of
poultry slaughter inspection systems, remove unnecessary regulatory
obstacles to innovation, and make better use of the Agency's resources.
FSIS is proposing a new inspection system for young chicken and
turkey slaughter establishments. The new inspection system would
replace the current Streamlined Inspection System (SIS), the New Line
Speed Inspection System (NELS), and the New Turkey Inspection System
(NTIS). Under this proposed rule, establishments that slaughter young
chickens or turkeys would have to choose whether to operate under the
traditional inspection system or under the proposed new inspection
system. FSIS is proposing to limit the number of online inspectors in
the traditional inspection system to two.
Key elements of the new inspection system include: (1) Requiring
establishment personnel to conduct carcass sorting activities before
FSIS conducts online carcass inspection so that only carcasses that the
establishment deems likely to pass inspection are presented to the
carcass inspector; (2) reducing the number of online FSIS carcass
inspectors to one per line; (3) permitting faster line speeds than are
permitted under the current inspection systems it replaces; and (4)
removing the existing Finished Product Standards (FPS) and replacing
them with a requirement that establishments that operate under the new
system maintain records to document that the products resulting from
their slaughter operations meet the regulatory definition of ready-to-
cook poultry.
The proposed new inspection system may facilitate the reduction of
pathogen levels in poultry products by permitting FSIS to conduct more
food safety related offline inspection activities, will allow for
better use of FSIS inspection resources, and will lead to industry
innovations in operations and processing.
In addition to the New Poultry Slaughter Inspection System, FSIS is
proposing changes to its regulations that will apply to all
establishments that slaughter poultry other than ratites, regardless of
the inspection system under which they operate. Because contamination
by enteric pathogens and fecal material are hazards reasonably likely
to occur in poultry slaughter operations unless they are addressed in a
sanitation standard operating procedure (SOP) or other prerequisite
program, the Agency is proposing that all poultry slaughter
establishments develop, implement, and maintain, as part of their HACCP
plans, or sanitation SOPs, or other prerequisite programs written
procedures to ensure that carcasses contaminated with visible fecal
material do not enter the chiller. FSIS is also proposing to require
that all poultry slaughter establishments develop, implement, and
maintain, as part of their HACCP plans, or sanitation SOPs, or other
prerequisite programs written procedures to prevent contamination of
carcasses and parts by enteric pathogens (e.g., Salmonella and
Campylobacter) and fecal material throughout the entire slaughter and
dressing operation. FSIS is proposing that, at a minimum, these
procedures must include sampling and analysis for microbial organisms
at the pre-chill and post-chill points in the process to monitor
process control for enteric pathogens. FSIS is proposing to remove the
current requirement that poultry
[[Page 4409]]
establishments test for generic E. coli and to remove the codified
Salmonella pathogen reduction performance standards for poultry.
Finally, FSIS is proposing to amend its regulations to provide for
the use of certain poultry slaughter technologies that have been
demonstrated to be successful through waivers of the existing
regulations, thus ending most current waivers. FSIS is proposing to
remove the chilling requirements for ready-to-cook poultry, which now
provide specific time and temperature parameters, and to require that
establishments incorporate procedures for chilling poultry into their
HACCP plans, or sanitation SOPs, or other prerequisite programs. This
will give establishments greater flexibility to determine what chilling
process is best suited to prevent outgrowth of pathogens on carcasses
immediately after slaughter operations. The Agency is also proposing to
permit poultry slaughter establishments to use (1) approved online
reprocessing antimicrobial systems or (2) offline reprocessing
antimicrobial agents including chlorinated water containing 20 ppm to
50 ppm available chlorine or other antimicrobial substances that have
been approved as safe and suitable for reprocessing poultry.
Establishments would be required to address the use of online or
offline reprocessing of poultry in their HACCP plans, or sanitation
SOPs, or other prerequisite programs.
Statutory Authorities
FSIS inspects and regulates the production of poultry prepared for
distribution in interstate commerce under the authority of the Poultry
Products Inspection Act (PPIA) (21 U.S.C. 451 et seq.). 21 U.S.C.
455(b) provides that the Secretary shall cause to be made by inspectors
post-mortem inspection of the carcass of each bird processed, and at
any time reinspection as he deems necessary of poultry and poultry
products capable of use as human food. 21 U.S.C. 455(c) requires that
all poultry carcasses and other poultry products found to be
adulterated be condemned. Carcasses and parts that may be reprocessed
to be made not adulterated are not required to be condemned if they are
reprocessed under the supervision of an inspector and thereafter found
to be not adulterated (21 U.S.C. 455(c)). Under the PPIA, a poultry
product is adulterated, among other circumstances, if it bears or
contains any poisonous or deleterious substance that may render it
injurious to health; it is unhealthful, unwholesome, or otherwise unfit
for human consumption; it was prepared, packaged, or held under
insanitary conditions whereby it may have been rendered injurious to
health; or if damage or inferiority has been concealed in any manner
(21 U.S.C. 453(g)(1), (3), (4), and (8)). Finally, 21 U.S.C. 463(b)
provides that the Secretary shall promulgate such other rules and
regulations as are necessary to carry out the provisions of the PPIA.
FSIS regulations and inspection programs are designed to verify that
poultry products are unadulterated, wholesome, and properly marked,
labeled, and packaged.
Table of Contents of Proposed Rule Discussion
I. Background
A. Poultry Slaughter Inspection Systems Under Existing
Regulations
1. Description of Inspection Systems Under Existing Regulations
2. Limitations of Current Inspection Systems Under Existing
Regulations and Need for Improvement
B. Regulations for Microbiological Testing Under the Existing
Inspection Systems
1. Generic E. coli Criteria for Measuring Process Control
2. Salmonella Pathogen Reduction/HACCP Performance Standards
C. Waivers of Regulatory Requirements
1. Regulations Providing for the Administrator To Waive
Provisions of Inspection Regulations
2. The FSIS Salmonella Initiative Program
II. Consideration of Need for a New Poultry Slaughter Inspection
System
A. Early Development of the Inspection Models Program
B. Existing HACCP-Based Inspection Models Program
C. Analysis of HIMP
1. FSIS Evaluation of HIMP
a. Overview of HIMP Report
b. Inspection of Each Carcass by Online FSIS Inspectors To
Determine Whether the Carcass Is Not Adulterated and Therefore
Eligible To Bear the Mark of Inspection
c. Verification by Offline Inspectors of the Establishment
Executing Its HIMP Process Control Plan Under Which Establishment
Employees Sort Acceptable and Unacceptable Carcasses and Parts
d. Verification of the Establishment Executing Its Sanitation
SOPs and Its HACCP System Under 9 CFR Parts 416 and 417
e. Verification of the Outcomes of the Establishment Process
Control Plan, Both Organoleptic and Microbiologic
f. Conclusion
2. 2001 Government Accountability Office Report on HIMP
D. Public Health Benefits Projected From Allocating More
Inspection Resources to Food Safety-Related Inspection Activities
1. Risk Assessment
2. Model
3. Conclusions of the Risk Assessment
III. Proposed New Poultry Inspection System for Young Chickens and
Turkeys
A. Replacement of SIS, NELS, and NTIS With the New Poultry
Inspection System
B. Carcass Sorting and Online Carcass Inspection
C. Offline Verification Inspection
D. Finished Product Standards To Be Replaced With Requirement
That Establishments Operating Under the New Poultry Inspection
System Maintain Records To Document That the Products Resulting From
Their Slaughter Operations Meet the Definition of Ready-to-Cook
Poultry
1. Establishment Requirements
2. FSIS Verification
E. Maximum Line Speeds Under the New Poultry Inspection System
F. Facilities Requirements for Establishments Operating Under
the New Poultry Inspection System
1. General
2. Online Carcass Inspection Stations
3. Offline Verification Inspection Stations
4. Location To Inspect the Viscera of the First 300 Carcasses of
Each Flock
5. Drainage From Processing Line
G. Eligibility To Operate Under the New Poultry Inspection
System
IV. Other Proposed Changes to Poultry Slaughter Regulations
A. Proposed Changes to Traditional Inspection System
B. Proposed Changes Affecting All Poultry Slaughter
Establishments
1. Procedures To Address Enteric Pathogens and Fecal
Contamination as Hazards Reasonably Likely To Occur
a. Contamination of Poultry Carcasses and Parts by Fecal
Material and Enteric Pathogens Are Hazards Reasonably Likely To
Occur in Poultry Slaughter Establishments
b. Procedures Addressing Zero Tolerance for Visible Fecal
Material Before Chilling
c. Procedures To Prevent Contamination of Carcasses and Parts by
Enteric Pathogens and Fecal Material Throughout the Entire Slaughter
and Dressing Operation
2. Impact Considerations for Small/Very Small Low Volume
Establishments
3. Proposed Changes to Time and Temperature Requirements for
Chilling
a. Background
b. Proposed Rule
c. Air Chilling
4. Proposed Changes to Online and Offline Reprocessing
Regulations
a. Background
b. Proposed Rule
V. Executive Order 12866 and Executive Order 13563
VI. Initial Regulatory Flexibility Analysis
VII. E-Government Act
VIII. Executive Order 13175
IX. USDA Nondiscrimination Statement
X. Environmental Impact
XI. Paperwork Reduction Act
XII. Additional Public Notification
XIII. Proposed Regulatory Amendments
[[Page 4410]]
I. Background
A. Poultry Slaughter Inspection Systems Under Existing Regulations
1. Description of Inspection Systems Under Existing Regulations
Under current regulations, FSIS employs four inspection systems for
poultry other than ratites: \1\ The Streamline Inspection System (SIS),
the New Line Speed Inspection System (NELS), the New Turkey Inspection
System (NTIS), and traditional inspection.\2\ SIS, NELS, and NTIS are
employed in official poultry slaughter establishments that utilize
automated evisceration systems. Traditional inspection is typically
employed at smaller, lower product volume establishments that
eviscerate carcasses by hand. Automated evisceration allows
establishments to run at faster line speeds than is possible when the
carcasses are eviscerated by hand. Under all of the current inspection
systems, the inspection process consists of online post-mortem
inspection and offline reinspection.
---------------------------------------------------------------------------
\1\ Ratites, including ostriches, can grow to exceed 600 lbs and
typically weigh as much as 350 lbs when slaughtered. They are
slaughtered and inspected under a system that is more similar to red
meat than other poultry species. This rule would not affect ratite
inspection.
\2\ SIS, NELS, and NTIS are codified at 9 CFR 381.76;
traditional inspection is codified at 9 CFR 381.67 and 381.76(a).
---------------------------------------------------------------------------
In all four of the existing inspection systems, one or more FSIS
online inspectors inspect every carcass, with its viscera, at a fixed
point along the slaughter and evisceration line immediately following
the separation of the viscera from the interior of the carcass (9 CFR
381.76(b)). They examine each eviscerated carcass for visual defects
and direct establishment employees to take appropriate corrective
actions if the defects can be corrected through trimming or
reprocessing. The online inspectors also identify and condemn carcasses
with septicemic and toxemic animal diseases, which cannot be corrected
through trimming or reprocessing. Establishment personnel then dispose
of the condemned carcasses under FSIS supervision.
Under each of the existing inspection systems, establishments
conduct no carcass sorting to determine which eviscerated carcasses
appear eligible to bear the mark of inspection, which carcasses contain
removable defects correctable through trimming or reprocessing, and
which carcasses must be condemned because of septicemic and toxemic
animal diseases. Rather, the existing regulations require
establishments to assign a helper to take such actions as directed by
the online post-mortem inspector after the inspector has conducted the
initial sorting activities (9 CFR 381.76(b)). Thus, under the existing
inspection systems, establishments rely on FSIS online inspection
personnel to effectively control and direct their processing. Moreover,
because FSIS online inspectors are responsible for identifying
unacceptable carcasses and parts, it takes online inspectors more time
to conduct a carcass-by-carcass appraisal than would be necessary if
establishments sorted and trimmed carcasses before they were inspected.
In addition to post-mortem inspection conducted by the online
inspector, the existing inspection systems consist of reinspection
activities conducted by offline inspectors (9 CFR 381.76(b)). During
reinspection, FSIS inspectors apply various trim and processing
standards, referred to as Finished Product Standards (FPS), designed to
verify that the slaughter and evisceration process is under control (9
CFR 381.76(b)(3)(iv)(c). This is done by examining ten bird sample sets
to determine compliance with the FPS. Under traditional inspection, all
trim defects (e.g., breast blisters, bruises, fractures, and scabs)
identified by the online carcass inspector must be removed at the
online inspection station. Processing defects (e.g. ingesta, cloaca,
and feathers) may be corrected further down the line, subject to
reinspection. Under SIS, NELS, and NTIS, all reinspection is conducted
at separate reinspection stations located either before and after the
chiller (SIS; 9 CFR 381.76(b)(3)(iv)(a)), or before the chiller only
(NELS and NTIS; 9 CFR 381.76(b)(4)(i)(b) and 381.76(b)(5)(i)(b)).
In addition to applying the trim and dressing standards under FPS,
offline inspection also consists of such food safety related activities
as verifying Hazard Analysis Critical Control Point (HACCP) critical
limits, verifying the effectiveness of sanitation SOPs, and collecting
samples for pathogen testing.
2. Limitations of Current Inspection Systems Under Existing Regulations
and Need for Improvement
Traditional inspection is generally sufficient for low product
volume establishments that operate at relatively slower line speeds;
however, SIS, NELS, and NTIS are lacking in two important respects.
First, they obscure the proper roles of industry and inspection
personnel by assigning to FSIS online inspectors responsibility for
sorting acceptable product from unacceptable product, finding defects,
identifying corrective actions, and solving production control
problems. Second, they require FSIS to allocate significant inspection
personnel resources towards inspection activities to detect defects and
conditions that present minimal food safety risks, thus limiting the
resources available for more important food safety-related inspection
activities.
One limitation of the existing inspection systems is that they
require online inspectors to conduct sorting activities. This
necessitates a time-intensive online process that requires FSIS to
allocate significant personnel resources to conduct activities that are
more appropriately the responsibility of the establishment. The current
systems thus limit line speeds, even if establishments can demonstrate
that they are able to produce safe, unadulterated, wholesome products
at more efficient rates. It also limits establishments' incentive to
improve their processing methods and to develop more efficient
slaughter and dressing technologies.
For example, under SIS, an establishment operating under optimal
processing conditions is limited to line speeds of 35 carcasses per
minute with one online inspector per line and 70 carcasses per minute
with two online inspectors per line. Although NELS allows for a
slightly faster maximum line speed--91 birds per minute under optimal
processing conditions--it requires three online inspectors per line.
And under NTIS, an establishment operating under optimal processing
conditions is limited to processing 32 light birds per minute with one
online inspector per line and 51 light birds per minute with two online
inspectors per line. For heavy birds, those speeds decrease to 25 birds
per minute and 45 birds per minute, respectively.
FSIS is proposing a new inspection system to improve food safety
and the effectiveness of inspection systems, reduce the risk of
foodborne illness in the United States, remove unnecessary regulatory
obstacles to innovation, and make better use of the Agency's resources.
If establishment personnel sorted the carcasses and took necessary
corrective actions before the carcasses were presented for inspection,
the online inspectors could be stationed later in the process and would
be presented with carcasses that have fewer defects. Such a system
would allow the online inspector to conduct a more efficient
inspection, a carcass-by-carcass critical appraisal, to determine
whether each carcass is not adulterated and therefore eligible to bear
the mark of inspection. As a result, FSIS could assign fewer inspectors
to online inspection, freeing up Agency resources
[[Page 4411]]
to conduct offline inspection activities that are more important for
food safety, such as verifying compliance with sanitation and HAACP
requirements, or conducting Food Safety Assessments.
Moreover, the existing poultry slaughter inspection systems were
designed before FSIS issued its HACCP regulations and began targeting
its resources to address public health risks associated with foodborne
pathogens. The existing systems were developed when visually detectable
animal diseases were more prevalent and considered to be more of a
concern than they are today. The line speed limits prescribed in SIS,
NELS, and NTIS reflect the Agency's previous focus on the detection of
visible defects and animal diseases and do not give establishments the
flexibility to develop new technologies that would allow for a more
efficient approach to address these conditions. For example, while FSIS
inspectors are required to inspect and condemn carcasses for visual
defects at one point in the slaughter process, poultry slaughter
establishments could be given more flexibility to develop procedures to
identify and condemn unacceptable carcasses and parts earlier and at
various points in the slaughter and production process. An inspection
system that provides flexibility for establishments to detect and
remove visible defects and animal at point in the process before the
carcasses are presented to the FSIS inspector would permit
establishments to operate at faster line speeds if they are able to
maintain process control.
Another limitation with SIS, NELS, and NTIS is that they focus
substantial FSIS inspection resources on detecting visible trim and
dressing defects that are less important to food safety, particularly
in light of what is now known about the role microbial contamination
plays in causing foodborne human illness. These inspection models need
to be updated in light of the significant advances that have been made
in the control or eradication of many animal diseases that were more
prevalent and were considered to present a greater concern when the
existing inspection systems were designed, particularly in generally
healthy classes of animals such as young chickens.
Moreover, the analysis in the risk assessment conducted by FSIS
suggests a significant correlation between increased unscheduled
offline inspection services and lower levels of Salmonella and
Campylobacter in young chicken and turkey slaughter establishments.
This analysis indicates that reallocating inspection resources
currently dedicated to online inspection under the existing inspection
systems to offline, food safety related inspection activities, such as
increased HACCP verification, sanitation SOP verification, pathogen
sampling, and Food Safety Assessments, could potentially reduce
pathogen levels. Additionally, FSIS could devote more resources to
inspection activities that focus on the areas of greatest risk in the
poultry production system if establishments were required to assume
greater responsibility for monitoring compliance with trim and dressing
performance standards.
B. Regulations for Microbiological Testing Under the Existing
Inspection Systems
1. Generic E. coli Criteria for Measuring Process Control
The current regulations require that official poultry slaughter
establishments conduct regular testing for generic Escherichia coli (E.
coli) at the end of the chilling process or at the end of the slaughter
line as a means to verify process control (9 CFR 381.94(a)). These
regulations prescribe requirements for collecting the samples,
obtaining analytical results, and maintaining records of such results
(9 CFR 381.94(a)(2), (3), and (4)). They also include criteria for
evaluating an establishment's generic E. coli testing results (9 CFR
381.94(a)(5)). The regulations provide that generic E. coli testing
results that do not meet the criteria described in the regulations
indicate that the establishment may not be maintaining process controls
sufficient to prevent fecal contamination (9 CFR 381.94(a)(6)). If an
establishment is not meeting the E. coli test results criteria, the
regulations state that FSIS will take further action as appropriate to
ensure that all applicable provisions of the law are being met (9 CFR
381.94(6)).
In the preamble to the HACCP final rule (61 FR 38806, July 25,
1996), FSIS stated that microbial testing is an essential element for
verifying process control of raw meat and poultry. Escherichia coli
Biotype 1 (generic E. coli) was selected as the target organism for
verifying process control for a variety of reasons, including: A strong
association of E. coli with the presence of enteric pathogens and, in
the case of slaughtering, the presence of fecal contamination; E. coli
occurs at a higher frequency than Salmonella, and quantitative E. coli
testing permits more rapid and more frequent adjustment of process
control; and there is wide acceptance in the international scientific
community of its use as an indicator of the potential presence of
enteric pathogens. However, since the implementation of the HACCP final
rule, and with respect to young chicken carcasses, the reliability of
E. coli as an indicator of process control has been called into
question. In its final report adopted February 13, 2004, ``Response to
the Questions Posed by FSIS Regarding Performance Standards with
Particular Reference to Broilers (Young Chickens),'' the National
Advisory Committee on Microbiological Criteria for Foods (NACMCF)
stated that E. coli may no longer be as useful in broiler operations as
originally thought. NACMCF recognized that FSIS viewed E. coli as a
direct measure of control of fecal contamination and, by implication,
Salmonella or other enteric pathogens. However, NACMCF stated that
recent published information indicates that this assumption may not be
valid for E. coli in young chickens. For example, in young chickens,
its presence may also be a result of infectious process and air
sacculitis, in addition to fecal contamination.\3\
---------------------------------------------------------------------------
\3\ Gomis, S.M., Riddell, C., Potter, A.A., and Allan, B.J.,
Phenotypic and genotypic characterization of virulence factors
Escherichia coli isolated from broiler chickens with simultaneous
occurrence of cellulites and other colibacillosis lesions. Can J Vet
Res. 2001 Jan; 65(1):1-6.
Russell, S. M., The effect of airsacculitis on bird weights,
uniformity, fecal contamination, processing errors, and populations
of Campylobacter spp. and Escherichia coli. Poult. Sci. 2003;
82:1326-1331.
---------------------------------------------------------------------------
Thus, FSIS has tentatively decided to remove the requirement that
poultry slaughter establishments test for generic E. coli at post-chill
and to allow establishments to use other, more relevant indicators of
process control. FSIS is proposing that all poultry slaughter
establishments collect and analyze carcass samples for microbiological
analysis at the pre-chill and post-chill points in the process. The
basis for this decision and a discussion of the proposed testing
requirements are set out later in this document.
2. Salmonella Pathogen Reduction/HACCP Performance Standards
In addition to generic E. coli criteria, the existing regulations
contain Salmonella pathogen reduction performance standards for certain
poultry slaughter establishments and establishments that produce
certain raw ground poultry products (9 CFR 381.94(b)). The codified
performance standards are based on the prevalence of Salmonella found
by the Agency's nationwide microbiological baseline studies, which were
conducted before the PR/HACCP rule was adopted. The
[[Page 4412]]
regulations provide for FSIS to collect and analyze unannounced
Salmonella samples sets in poultry slaughter establishments to detect
whether these establishments are meeting the pathogen reduction
performance standards (9 CFR 381.94(b)(2)). The performance standards
set a maximum number of Salmonella-positive samples allowable per
sample set and are defined on a product class basis so that an
establishment operating at the baseline level would have an 80 percent
chance of meeting the standard. Establishments are required to take
corrective actions when FSIS determines that they are not meeting the
performance standards (9 CFR 381.94(b)(3)(i) and (ii)).
Under the regulations, an establishment's failure to take the
corrective actions necessary to comply with the Salmonella performance
standards, or an establishment's failure to meet the standards on the
third consecutive series of FSIS-conducted tests for that product,
constitutes a failure to maintain sanitary conditions and to maintain
an adequate HACCP plan (9 CFR 381.94(b)(3)(iii)). The regulations
provide that such failure will cause FSIS to suspend inspection
services (9 CFR 381.94(b)(3)(iii)). However, the Agency's ability to
directly enforce the pathogen reduction performance standards has been
limited since 2001, after a ruling by the U.S. Court of Appeals for the
Fifth Circuit in Supreme Beef Processors, Inc. v. USDA. In that case,
the court enjoined FSIS from suspending inspection services against a
meat grinding operation for failure to meet the Salmonella performance
standards. Since that time, FSIS has used Salmonella failures as a
basis to conduct an in-depth evaluation of the establishment's food
safety systems, including its HACCP plan and sanitation SOPs.
In 2006, after an intensive review of the results of several years
of Salmonella testing that showed a trend of increasing prevalence of
Salmonella in young chicken establishments, FSIS established three
establishment performance categories for Salmonella based on the
codified performance standards (``Salmonella Verification Sample Result
Reporting: Agency Policy and Use in Public Health Protection,'' 71 FR
9772-9777, February 27, 2006). The new performance Category 1
represented the best performing establishments and was defined as no
more than half of the regulatory standard. Category 2 was set at more
than half but not exceeding the regulatory standard. Category 3
establishments were exceeding the regulatory standard and represent the
worst performing establishments.
When FSIS announced the new performance categories, the Agency
explained that it intended to track the performance of the different
product classes it samples for Salmonella and publish on the FSIS Web
site the names of establishments in Categories 2 and 3 for any product
class that did not have 90 percent of its establishments in Category 1.
FSIS began publishing the names of young chicken establishments in
Category 2 and 3 in March 2008. FSIS has continued to publish the names
of these establishments on or about the 15th of each month since then.
Since it established the new Salmonella performance categories,
FSIS has updated the year-long Nationwide Microbiological Baseline Data
Collection Programs to better measure improvements in pathogen
reduction in all classes of raw product. Young chicken and young turkey
microbiological baselines were completed in 2008 and 2009,
respectively. On May 14, 2010, in response to a charge from the
President's Food Safety Working Group, the Agency announced that it had
developed new performance standards for Salmonella and Campylobacter
for chilled carcasses in young chicken and turkey slaughter
establishments based on the new baseline results (``New Performance
Standards for Salmonella and Campylobacter in Young Chicken and Turkey
Slaughter Establishments,'' 75 FR 27288).
On March 21, 2011, FSIS published a Federal Register notice to
announce the forthcoming implementation of the new performance
standards for Salmonella and Campylobacter (``New Performance Standards
for Salmonella and Campylobacter in Young Chicken and Turkey Slaughter
Establishments: Response to Comments and Announcement of Implementation
Schedule,'' 76 FR 15282). In the Federal Register notice, FSIS
announced, among other actions, that Web-posting of young chicken and
turkey establishments that fail the new Salmonella standards
(``Category 3'') for their last set will begin as sample sets scheduled
for July 2011 are completed. In that notice, the Agency also explained
that ``[t]hese new Salmonella standards are to be applied to sample
sets from establishments included in the Agency's Salmonella
Verification Program in the place of the performance standards for
young chickens (as broilers) codified at 9 CFR 381.94 and the standards
for young turkeys announced in a Federal Register Notice of 1995.''
FSIS also stated that ``[t]he Agency intends to issue a proposed rule
that would formally rescind the codified standards that are no longer
in effect'' (76 FR 15282).
Therefore, FSIS is proposing to eliminate the pathogen performance
standard regulations in 9 CFR 381.94(b). FSIS can effectively address
Salmonella through the actions discussed above and through the
Salmonella Initiative Program described below.
C. Waivers of Regulatory Requirements
1. Regulations Providing for the Administrator To Waive Provisions of
Inspection Regulations
The regulations in 9 CFR 303.2(h) and 381.3(b) provide for the
Administrator to waive for limited periods any provisions of the
regulations to permit experimentation so that new procedures,
equipment, or processing techniques may be tested to facilitate
definite improvements. Under these regulations, FSIS may only grant
waivers from the provisions in the regulations that are not in conflict
with the purposes or provisions of the FMIA or PPIA (9 CFR 303.1(h) and
381.3(b)).
FSIS decides whether to grant requests for waivers based on
proposals and documentation submitted by establishments to demonstrate
that the use of a new technology is scientifically sound; that it will
facilitate definite improvements; and that issuing the waiver will not
conflict with the provisions of the FMIA or PPIA.\4\ If FSIS determines
that the information submitted by an establishment supports the
requested waiver, the Agency will waive the appropriate provisions in
the regulation for a limited period of time to allow the establishment
to conduct an in-plant trial. The purpose of the in-plant trial is to
gather data on the effects of the use of the new technology. FSIS
reviews the data that is developed in the trial to determine whether
they establish that the purpose of the waiver is being met.
---------------------------------------------------------------------------
\4\ For Agency New Technology waiver procedures, see https://www.fsis.usda.gov/Regulations_&_Policies/New_Technologies/index.asp.
---------------------------------------------------------------------------
Several poultry slaughter establishments are operating under
waivers that allow them to use technologies that are not provided for
in the regulations. As of April 2011, for example, FSIS had granted
waivers to 144 poultry slaughter establishments to allow these
establishments to conduct online re-processing of poultry carcasses and
parts accidentally contaminated with digestive tract contents. As
discussed in detail later in this document, the current regulations
only provide for reprocessing of accidentally contaminated poultry at a
designated
[[Page 4413]]
offline reprocessing station (9 CFR 381.91). Under the Salmonella
Initiative Program (SIP) (76 FR 41186, July 13, 2011), the Agency has
also granted six poultry slaughter establishments waivers from the
specific time and temperature chilling requirements prescribed in 9 CFR
381.66. Any establishment that has been granted a waiver for on-line
reprocessing, or any other slaughter process, and is continuing to
operate under that waiver, must now participate in SIP and conduct
testing as discussed in greater detail below.
The data generated from the in-plant trials conducted under the
online reprocessing waivers and the waivers from the time and
temperature chilling requirements have demonstrated that the
technologies used in these studies have been successful and yielded
definite improvements.(See ``FSIS Analysis of On-line and Off-line
Reprocessing Systems,'' available for viewing by the public in the FSIS
docket room and on the FSIS Web site at: https://www.fsis.usda.gov/regulations_&_policies/Proposed_Rules/index.asp.) Therefore, FSIS is
proposing to amend the regulations to provide for the use of these
technologies, which would end the need for these waivers. The proposed
amendments are described under the headings ``Proposed Changes to Time
and Temperature Requirements for Chilling'' and ``Proposed Changes to
Online and Offline Reprocessing Regulations,'' below.
All establishments operating under waivers from any regulatory
requirements, not just waivers for OLR and time and temperature
regulations, will be participating in the Salmonella Initiative Program
(SIP), described below. Thus, the SIP would continue after any final
rule resulting from this proposal becomes effective.
2. The FSIS Salmonella Initiative Program (SIP)
Under SIP, meat and poultry slaughter establishments receive
waivers of regulatory requirements on condition that they will conduct
regular microbial testing and share the resulting data with FSIS. The
Agency described preliminary details of SIP in a January 28, 2008,
Federal Register notice (73 FR 4767-4774) and announced its final terms
and conditions in the July 13, 2011, Federal Register notice (76 FR
41186). SIP benefits public health in that it encourages slaughter
establishments to conduct testing for microbial pathogens, which is a
key feature of effective process control, and to respond to testing
results by taking steps when necessary to regain process control. In
addition, SIP enables FSIS to use establishment data to inform Agency
policy aimed at enhancing public health protection.
SIP establishments test for Salmonella, Campylobacter (if
applicable), and generic E. coli or other indicator organisms and share
all sample results with FSIS. Establishments currently operating under
regulatory waivers must participate in SIP or forfeit their waivers.
All establishments operating under waivers will continue to operate
under a SIP waiver and will continue to conduct testing under SIP if
their waivers are not addressed in the final rule resulting from this
proposal.
II. Consideration of Need for a New Poultry Slaughter Inspection System
A. Early Development of the Inspection Models Program
In 1996, FSIS published its PR/HACCP final rule as the first step
of a comprehensive initiative to target the Agency's resources to
address the public health risks associated with foodborne pathogens,
which cannot be detected by organoleptic inspection (61 FR 38868).
Under FSIS's PR/HACCP regulations, establishments are required to
develop and implement a system of preventive controls to ensure that
their products are safe. This approach gives establishments more
flexibility to determine how they can best meet the Agency's regulatory
requirements. FSIS verifies the adequacy and effectiveness of
establishments' HACCP systems.
The existing poultry slaughter inspection systems were developed
before HACCP was implemented and require that FSIS inspectors sort
carcasses and direct establishments' corrective actions, rather than
requiring establishments to sort, trim, and reprocess carcasses before
they are inspected by FSIS. In 1997, in order to improve food safety
and the effectiveness of inspection systems, reduce the risk of
foodborne illness in the United States, remove unnecessary regulatory
obstacles to innovation, and make better use of the Agency's resources,
FSIS announced, in a Federal Register notice, that the Agency would be
developing a new HACCP-based inspection models project (62 FR 31553).
During the HACCP-based inspection models project, FSIS would design and
test various new inspection models in a series of trials in volunteer
meat and poultry slaughter establishments.
Under the initial inspection models approach, establishment
personnel were responsible for identifying and removing normal from
abnormal carcasses and parts, and FSIS inspection personnel performed
inspection activities that focused on the areas of greatest risk in the
poultry products inspection system in each establishment.
In 1998, the American Federation of Government Employees, several
FSIS inspectors, and a public interest organization filed a suit to
enjoin FSIS from implementing the HACCP-based inspection model project
(``HIMP''). The plaintiffs alleged that HIMP violated the requirement
in the PPIA that government inspectors conduct a post-mortem inspection
of each poultry carcass. Specifically, the PPIA provides that the
Secretary, whenever processing operations are being conducted, shall
cause to be made by inspectors post-mortem inspection of the carcass of
each bird processed (21 U.S.C. 455(b)). The district court upheld HIMP,
finding that the word ``inspection'', as used in the statute, does not
necessarily mandate a direct, physical examination of each carcass and
that the model program was a rational policy judgment within the
discretion afforded to the Secretary.
The plaintiffs appealed and the Court of Appeals for the District
of Columbia Circuit reversed the district court's decision. The Court
found that the PPIA requires Federal inspectors--rather than plant
employees--to make the decision about whether each carcass is
adulterated within the meaning of the statute. The case was remanded to
the district court for further proceedings.
In response to the Court of Appeals' opinion, FSIS modified HIMP to
position one inspector at a fixed location near the end of the
slaughter line in each poultry slaughter establishment. This inspector
was responsible for examining each poultry carcass for adulteration
after the carcasses had been eviscerated, sorted, washed, and trimmed
by establishment employees, but before the carcasses entered the
chiller. The modified models project also included FSIS off-line
inspectors who were responsible for conducting HACCP and sanitation
system verification activities and for closely examining a sample of
carcasses for food safety defects to ensure that the establishment's
process was under control and that adulterated birds were not getting
past the establishment sorters. On remand, the district court found
that HIMP, as modified, complied with both the applicable statutory
provisions and the opinion issued by the Court of Appeals.
The plaintiffs again appealed to the Court of Appeals for the DC
Circuit.
[[Page 4414]]
Plaintiffs argued that the modified inspection procedures were not in
compliance with the Court of Appeals' opinion because FSIS had
delegated some inspection duties to plant employees who were
responsible for sorting defective carcasses and making preliminary
decisions regarding adulteration. The court rejected this argument,
finding that the PPIA does not prohibit plant employees from paring
down the overall number of carcasses by sorting and removing carcasses
before they reach the Federal inspector. The Court held that because
the modified inspection model program required Federal inspectors to
personally examine each poultry carcass leaving the slaughter line,
FSIS was in compliance with the PPIA's requirement that ``the carcass
of each bird processed'' be inspected for adulteration.
Plaintiffs also argued that the line speeds allowed in the HIMP
plants were too fast to allow Federal inspectors to make a critical
appraisal of each carcass. The Court found that FSIS's decision to
allow higher line speeds was reasonable in light of the fact that
establishment employees are required to sort defective carcasses prior
to Federal inspection, resulting in fewer adulterated poultry carcasses
being presented for Federal inspection. The Court also noted that
although the PPIA delineates what must be inspected and by whom, it
does not tell the reader exactly what an inspection is. The court
concluded that HIMP, as modified, reflected a reasonable design of an
inspection system by the agency charged with responsibility for
administering the PPIA and that it would rely on the agency's
experience and informed judgment in evaluating the validity of the
system under the law. Under these circumstances, the Court of Appeals
upheld HIMP, as modified.
B. Existing HACCP-Based Inspection Models Program \5\
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\5\ For a description of the performance standards used during
the HIMP pilot, see Appendix A.
---------------------------------------------------------------------------
The revised HACCP-Based Inspection Models Project (HIMP) was
initiated in 20 young chicken slaughter establishments and 5 turkey
slaughter establishments on a waiver basis.
Under HIMP, post-mortem inspection, referred to simply as ``carcass
inspection,'' is conducted by a single online carcass inspector who
visually inspects every carcass at a fixed location on the evisceration
line immediately prior to the chiller. Carcass inspection takes place
after establishment personnel have already sorted the eviscerated
carcasses, disposed of carcasses that they have identified as having
condemnable conditions, and conducted any trim and reprocessing they
believe necessary to correct removable defects. Carcass inspection is
conducted much more efficiently and effectively under HIMP than under
the existing inspection systems because establishment personnel have
already sorted, trimmed, and reprocessed the carcasses, thereby
removing most visible defects, before the online carcass inspector
appraises them.
Under HIMP, offline inspection is referred to as ``verification
inspection.'' Verification inspection consists of system verification
activities through which FSIS continuously monitors and evaluates
establishment process control. FSIS conducts more offline, food safety
related verification inspection activities under HIMP than under the
existing inspection systems. Some examples of verification inspection
activities include: HACCP, sanitation SOP, and other prerequisite
program verification procedures, including verification checks
specifically for septicemia and toxemia and for fecal contamination;
verifying sanitary dressing requirements at multiple points in the
inspection system; and sample collection for pathogen testing.
FSIS has concluded that the HIMP model has a number of benefits,
such as focusing FSIS inspection personnel on the areas of greatest
risk in the poultry production system and providing an incentive to
establishments to improve and innovate, while ensuring effective online
inspection at line speeds of 175 birds per minute.
C. Analysis of HIMP
1. FSIS Evaluation of HIMP
FSIS has conducted a comprehensive analysis of data collected from
the operation of HIMP in young chicken slaughter establishments and has
prepared a written report (the ``HIMP Report'') that presents a
thorough evaluation of the models tested. Based on this evaluation,
FSIS has concluded that compared to inspection at non-HIMP
establishments, HIMP has improved the safety of poultry products and
increased overall consumer protection while still ensuring carcass-by-
carcass inspection of each eviscerated carcass.
A detailed summary of the HIMP Report is provided below. The full
HIMP Report is available for viewing by the public in the FSIS docket
room and on the FSIS Web site at: https://www.fsis.usda.gov/regulations_&_policies/Proposed_Rules/index.asp.
Prior to beginning HIMP, an independent consulting firm, Research
Triangle Institute (RTI) conducted baseline organoleptic and
microbiological data collection in 16 young chicken slaughter
establishments that volunteered to participate in the HIMP program.
These baseline collection results reflect the performance of pre-HIMP
poultry slaughter inspection systems and provided the basis to
establish HIMP performance standards for septicemia and toxemia, for
fecal contamination, and for five other consumer protection (OCP)
concerns (see Appendix A for information about these performance
standards). Prior to finalizing the standards, RTI conducted the same
data collection after HIMP was implemented in 16 establishments and
found improvement in various aspects of establishment performance after
implementation of the HIMP system. The HIMP performance standards were
finalized in November 2000. To participate in the program,
establishments operating under HIMP are required to maintain process
control plans to meet the performance standards for food safety and
non-food safety OCP defects. The HIMP performance standards are a
measure for comparing the performance of establishments operating under
the new HIMP inspection system with performance when operating under
the current non-HIMP inspection systems.
Following entry of a total of 20 young chicken slaughter
establishments into the HIMP program, in 2002, FSIS collected FSIS
verification data that show that HIMP establishments exceeded the
performance standards for food safety and all but one of the OCP
standards. The HIMP Report contains the most recent data showing that
the HIMP establishments continue to meet the HIMP performance
standards. The HIMP Report also evaluates other measures to compare
HIMP establishment performance with non-HIMP establishment performance.
Therefore, based on these results, HIMP establishments have
consistently performed better under HIMP than they did under non-HIMP
inspection systems.
a. Overview of HIMP Report
The HIMP Report describes FSIS's microbiological and inspection
findings in young chicken slaughter establishments participating in
HIMP and compares them with the HIMP performance standards or with
comparison sets of non-HIMP
[[Page 4415]]
establishments. The first comparison set of establishments was a subset
of 64 non-HIMP establishments selected to be comparable to HIMP
establishments with respect to total slaughter volume, line speeds, and
geographic distribution. The second comparison set was all 176 non-HIMP
establishments that slaughtered young chickens in all 5 years
considered in the study. The evaluation is based on data for the
calendar years CY2006 through CY2010, with exceptions where only more
recent data are available.
Across HIMP and non-HIMP establishments, analyses compared the
number of offline inspection procedures, the rates of health-related
regulatory noncompliances, fecal contamination noncompliances, and
Salmonella positive rates. FSIS evaluated offline inspection procedures
to determine whether comparable levels of inspection are being
performed in HIMP establishments compared to non-HIMP establishments.
FSIS looked at the other data to evaluate whether the HIMP system
resulted in public health benefits and continued to ensure that FSIS
inspected each carcass presented for inspection.
b. Inspection of Each Carcass by FSIS Inspectors To Determine Whether
the Carcass Is Not Adulterated and Therefore Eligible To Bear the Mark
of Inspection
The HIMP Report evaluates the ability of the FSIS online carcass
inspector (CI) to detect carcasses affected with septicemia/toxemia and
visible fecal contamination after the establishment has sorted the
carcasses but before the carcasses enter the chiller. The purpose of
this analysis is to demonstrate that even though CI's in HIMP plants
are presented with an extremely low number of carcasses affected with
septecimia/toxemia and visible fecal contamination, they are still able
to detect carcasses with these visible food safety defects.
Data collected from April 1, 2009, to March 31, 2011, show that the
CI in HIMP establishments found 125 carcasses affected with septicmia/
toxemia and 26,815 carcasses with visible fecal contamination. The HIMP
Report calculates the CI detection rates for both of these food safety
defects by dividing the number of carcasses affected with them by the
total number of carcasses presented to the CI inspector. For
septicemia/toxemia, the CI detected affected carcasses at a rate of
0.000004 percent or 4 per 100 million carcasses slaughtered. For
visible fecal contamination, the CI detected affected carcasses at a
rate of 0.0009 percent or 9 per million carcasses slaughtered. The
levels of these diseases and fecal contamination that are presented to
the CI can be measured by the results of the FSIS off-line verification
of the HIMP performance standards. Verification checks are conducted by
the FSIS verification inspector (VI) before the CI and after the
establishments has sorted the carcasses. The findings of those
verification checks show that fewer than 8 per 1 million carcasses
(0.0008 percent) processed in HIMP establishments were found to have
septicemia/toxemia and that fewer than 0.8 per thousand carcasses (0.08
percent) processed in HIMP establishments were found to have visible
fecal contamination. These rates were lower than the HIMP performance
standards of 0.1% carcasses for septicemia/toxemia and 0.8% carcasses
for visible fecal contamination.
Therefore, levels of these diseases and fecal contamination
presented to the CI are very low in HIMP establishments. Nevertheless,
the CI in HIMP establishments further reduces the number of carcasses
with septicemia, toxemia, or visible fecal contamination, thereby
reducing food safety defects to levels lower than found in non-HIMP
establishments. In conclusion, the most recent data demonstrates that
the CI in HIMP establishments is able to identify carcasses affected
with septicemia, toxemia, and visible fecal contamination.
c. Verification by Offline Inspectors of the Establishment Executing
Its HIMP Process Control Plan Under Which Establishment Employees Sort
Acceptable and Unacceptable Carcasses and Parts
Because fewer inspectors are required to conduct online carcass
inspection in HIMP establishments, FSIS inspection personnel are able
to perform more offline food safety inspection activities. The HIMP
study focuses on 11 offline inspection procedures identified by codes
that apply to all poultry slaughter establishments. FSIS chose to focus
on these procedures because they are all related to food safety or
production of wholesome product (with minimal defects). These
inspection procedures determine the type of inspection activities that
FSIS personnel perform to verify compliance with specific regulatory
requirements. The 11 inspection procedure codes considered in the HIMP
study are associated with procedures that FSIS inspection personnel
perform to:
Verify an establishment's compliance with the sanitation
SOP regulations in 9 CFR 416.11-416.16 (procedure codes 01A01, 01B01,
01B02, 01C01, 01C02);
Verify compliance the HACCP regulations in 9 CFR part 417
(procedure codes 03A01, 03J01, 03J02);
Verify compliance with relevant regulations for finished
product standards (FPS) and good commercial practices (procedure code
04C04);
Verify compliance with generic E. coli testing
requirements under 9 CFR 381.91 (procedure code 05A01); and
Verify compliance with the Sanitation Performance
Standards regulations in 9 CFR 416.1-416.6 (procedure code 06D01).
The HIMP Report compares the ratio of each inspection procedure
performed per young chicken slaughter establishment for HIMP and non-
HIMP establishments. The comparison shows that in CY2010, FSIS offline
inspection personnel performed 1.6 times more offline inspection
procedures in HIMP establishments than in non-HIMP establishments.
These procedures include verifying compliance with both OCP- and food
safety-related regulations. This increased level of offline inspection
activities ensures that HIMP establishments are maintaining OCP and
food safety defects at levels that are less than in non-HIMP
establishments and thereby producing a safer product.
Table 1 below presents the findings for each inspection procedure
code.
[[Page 4416]]
Table 1--CY2010 Ratios of Inspection Procedures per Establishment in HIMP to Non-HIMP
----------------------------------------------------------------------------------------------------------------
20 HIMP 64 Non-HIMP
establishments comparison
Procedure code (procedures/ establishments HIMP/Non-HIMP
establishment) (procedures/ ratio
\6\ establishment)
----------------------------------------------------------------------------------------------------------------
Total..................................................... 14135.9 8723.7 1.6
----------------------------------------------------------------------------------------------------------------
Sanitation SOP verification procedures
----------------------------------------------------------------------------------------------------------------
01A01..................................................... 3.4 3.7 0.9
01B01..................................................... 140.3 148.7 0.9
01B02..................................................... 98.0 110.9 0.9
01C01..................................................... 259.2 272.5 1.0
01C02..................................................... 294.8 299.0 1.0
----------------------------------------------------------------------------------------------------------------
HACCP verification procedures
----------------------------------------------------------------------------------------------------------------
03A01..................................................... 2.5 1.9 1.3
03J01..................................................... 10296.1 3027.5 3.4
03J02..................................................... 287.0 259.4 1.1
----------------------------------------------------------------------------------------------------------------
FPS and good commercial practices verification procedures
----------------------------------------------------------------------------------------------------------------
04C04..................................................... 2612.3 4447.4 0.6
----------------------------------------------------------------------------------------------------------------
Generic E. Coli testing verification procedures
----------------------------------------------------------------------------------------------------------------
05A01..................................................... 0.2 1.3 0.2
----------------------------------------------------------------------------------------------------------------
Sanitation Performance Standards verification procedures
----------------------------------------------------------------------------------------------------------------
06D01..................................................... 142.2 151.5 0.9
----------------------------------------------------------------------------------------------------------------
The number of 04C04 inspections in HIMP establishments appears to
be less than in non-HIMP establishments. However, the number of 04C04
inspection procedures in HIMP and non-HIMP establishments is not
directly comparable since they are counted differently. In HIMP
establishments, during this procedure, a minimum of 2 OCP 10 bird
sample sets are conducted in a single shift and are counted as a single
04C04 inspection procedure. In non-HIMP plants, each 10 bird sample set
is counted as a separate 04C04 inspection procedure.
d. Verification of the Establishment Executing Its Sanitation SOPs and
Its HACCP System Under 9 CFR Parts 416 and 417
(1) Offline Inspection Procedures Performed
The Sanitation SOP regulations in 9 CFR 416 and the HACCP
regulation in 9 CFR 417 are among the regulations most strongly related
to public health. There are eight inspection procedures associated with
activities that FSIS inspectors perform to verify compliance with the
Sanitation SOP and HACCP regulations. These are the inspection
procedures with codes in the 01 series and 03 series presented in Table
1 above. The HIMP Report found that in CY2010, FSIS inspectors
performed approximately 2.8 more offline procedures to verify
compliance with Sanitation SOP and HACCP regulatory requireme