National Emissions Standards for Hazardous Air Pollutants: Ferroalloys Production, 72508-72558 [2011-29455]
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Federal Register / Vol. 76, No. 226 / Wednesday, November 23, 2011 / Proposed Rules
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Part 63
[EPA–HQ–OAR–2010–0895; FRL–9491–8]
RIN 2060–AQ–11
National Emissions Standards for
Hazardous Air Pollutants: Ferroalloys
Production
Environmental Protection
Agency (EPA).
ACTION: Proposed rule.
AGENCY:
The EPA is proposing
amendments to the national emissions
standards for hazardous air pollutants
for Ferroalloys Production to address
the results of the residual risk and
technology review that the EPA is
required to conduct under the Clean Air
Act. These proposed amendments
include revisions to particulate matter
standards for electric arc furnaces, metal
oxygen refining processes, and crushing
and screening operations. The
amendments also add emission limits
for hydrochloric acid, mercury,
polycyclic aromatic hydrocarbons, and
formaldehyde from electric arc furnaces.
Furthermore, the amendments expand
and revise the requirements to control
fugitive emissions from furnace
operations and casting. Other proposed
requirements related to testing,
monitoring, notification, recordkeeping,
and reporting are included. We are also
proposing to revise provisions
addressing periods of startup,
shutdown, and malfunction to ensure
that the rules are consistent with a
recent court decision.
DATES: Comments must be received on
or before January 9, 2012. Under the
Paperwork Reduction Act, comments on
the information collection provisions
are best assured of having full effect if
the Office of Management and Budget
(OMB) receives a copy of your
comments on or before December 23,
2011.
Public Hearing. If anyone contacts the
EPA requesting to speak at a public
hearing by December 5, 2011, a public
hearing will be held on December 8,
2011.
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SUMMARY:
Submit your comments,
identified by Docket ID Number EPA–
HQ–OAR–2010–0895, by one of the
following methods:
• https://www.regulations.gov: Follow
the on-line instructions for submitting
comments.
• Email: a-and-r-docket@epa.gov,
Attention Docket ID Number EPA–HQ–
OAR–2010–0895.
ADDRESSES:
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• Fax: (202) 566–9744, Attention
Docket ID Number EPA–HQ–OAR–
2010–0895.
• Mail: U.S. Postal Service, send
comments to: EPA Docket Center, EPA
West (Air Docket), Attention Docket ID
Number EPA–HQ–OAR–2010–0895,
U.S. Environmental Protection Agency,
Mailcode: 2822T, 1200 Pennsylvania
Ave. NW., Washington, DC 20460.
Please include a total of two copies. In
addition, please mail a copy of your
comments on the information collection
provisions to the Office of Information
and Regulatory Affairs, Office of
Management and Budget (OMB), Attn:
Desk Officer for EPA, 725 17th Street,
NW., Washington, DC 20503.
• Hand Delivery: U.S. Environmental
Protection Agency, EPA West (Air
Docket), Room 3334, 1301 Constitution
Ave. NW., Washington, DC 20004,
Attention Docket ID Number EPA–HQ–
OAR–2010–0895. Such deliveries are
only accepted during the Docket’s
normal hours of operation, and special
arrangements should be made for
deliveries of boxed information.
Instructions. Direct your comments to
Docket ID Number EPA–HQ–OAR–
2010–0895. The EPA’s policy is that all
comments received will be included in
the public docket without change and
may be made available on-line at https://
www.regulations.gov, including any
personal information provided, unless
the comment includes information
claimed to be confidential business
information (CBI) or other information
whose disclosure is restricted by statute.
Do not submit information that you
consider to be CBI or otherwise
protected through https://
www.regulations.gov or email. The
https://www.regulations.gov Web site is
an ‘‘anonymous access’’ system, which
means the EPA will not know your
identity or contact information unless
you provide it in the body of your
comment. If you send an email
comment directly to the EPA without
going through https://
www.regulations.gov, your email
address will be automatically captured
and included as part of the comment
that is placed in the public docket and
made available on the Internet. If you
submit an electronic comment, the EPA
recommends that you include your
name and other contact information in
the body of your comment and with any
disk or CD–ROM you submit. If the EPA
cannot read your comment due to
technical difficulties and cannot contact
you for clarification, the EPA may not
be able to consider your comment.
Electronic files should avoid the use of
special characters, any form of
encryption, and be free of any defects or
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viruses. For additional information
about the EPA’s public docket, visit the
EPA Docket Center homepage at
epa.gov/epahome/dockets.htm.
Docket. The EPA has established a
docket for this rulemaking under Docket
ID Number EPA–HQ–OAR–2010–0895.
All documents in the docket are listed
in the regulations.gov index. Although
listed in the index, some information is
not publicly available, e.g., CBI or other
information whose disclosure is
restricted by statute. Certain other
material, such as copyrighted material,
is not placed on the Internet and will be
publicly available only in hard copy.
Publicly available docket materials are
available either electronically in
regulations.gov or in hard copy at the
EPA Docket Center, EPA West, Room
3334, 1301 Constitution Ave. NW.,
Washington, DC. The Public Reading
Room is open from 8:30 a.m. to 4:30
p.m., Monday through Friday, excluding
legal holidays. The telephone number
for the Public Reading Room is (202)
566–1744, and the telephone number for
the EPA Docket Center is (202) 566–
1742.
Public Hearing. If a public hearing is
held, it will begin at 10 a.m. on
December 8, 2011 and will be held at
the EPA’s campus in Research Triangle
Park, North Carolina, or at an alternate
facility nearby. Persons interested in
presenting oral testimony or inquiring
as to whether a public hearing is to be
held should contact Ms. Virginia Hunt,
Office of Air Quality Planning and
Standards (OAQPS), Sector Policies and
Programs Division, (D243–02), U.S.
Environmental Protection Agency,
Research Triangle Park, North Carolina
27711; telephone number: (919) 541–
0832.
FOR FURTHER INFORMATION CONTACT: For
questions about this proposed action,
contact Mr. Conrad Chin, Sector Policies
and Programs Division (D243–02),
Office of Air Quality Planning and
Standards, U.S. Environmental
Protection Agency, Research Triangle
Park, North Carolina 27711, telephone
(919) 541–1512; fax number: (919) 541–
3207; and email address:
chin.conrad@epa.gov. For specific
information regarding the risk modeling
methodology, contact Ms. Darcie Smith,
Health and Environmental Impacts
Division (C539–02), Office of Air
Quality Planning and Standards, U.S.
Environmental Protection Agency,
Research Triangle Park, North Carolina
27711; telephone number: (919) 541–
2076; fax number: (919) 541–0840; and
email address: smith.darcie@epa.gov.
For information about the applicability
of the National Emissions Standards for
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Hazardous Air Pollutants (NESHAP) to
a particular entity, contact the
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appropriate person listed in Table 1 of
this preamble.
TABLE 1—LIST OF EPA CONTACTS FOR THE NESHAP ADDRESSED IN THIS PROPOSED ACTION
NESHAP for:
OECA contact 1
Ferroalloys Production .........
Cary Secrest, (202) 564–8661 secrest.cary@epa.gov ...
1 EPA
2 EPA
Conrad Chin, (919) 541–1512, chin.conrad@epa.gov.
Office of Enforcement and Compliance Assurance.
Office of Air Quality Planning and Standards.
SUPPLEMENTARY INFORMATION:
Preamble Acronyms and Abbreviations
Several acronyms and terms used to
describe industrial processes, data
inventories, and risk modeling are
included in this preamble. While this
may not be an exhaustive list, to ease
the reading of this preamble and for
reference purposes, the following terms
and acronyms are defined here:
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OAQPS contact 2
ACI Activated Carbon Injection
ADAF age-dependent adjustment factors
AEGL acute exposure guideline levels
AERMOD air dispersion model used by the
HEM–3 model
ATSDR Agency for Toxic Substances and
Disease Registry
BLDS bag leak detection system
BPT benefit-per-ton
CAA Clean Air Act
CalEPA California EPA
CBI Confidential Business Information
CFR Code of Federal Regulations
CIIT Chemical Industry Institute of
Toxicology
CO2 carbon dioxide
EJ environmental justice
EPA Environmental Protection Agency
ERPG Emergency Response Planning
Guidelines
ERT Electronic Reporting Tool
FR Federal Register
gr/dscf grains per dry standard cubic foot
HAP hazardous air pollutants
HCl hydrochloric acid
HEM–3 Human Exposure Model, Version
1.1.0
HI Hazard Index
HON hazardous organic national emissions
standards for hazardous air pollutants
HQ Hazard Quotient
ICR information collection request
IRIS Integrated Risk Information System
kg/hr kilograms per hour
kg/hr/MW kilograms per hour per megawatt
km kilometer
lb/hr pounds per hour
lb/hr/MW pounds per hour per megawatt
lb/yr pounds per year
LML lowest measured level
MACT maximum achievable control
technology
MACT Code Code within the National
Emissions Inventory used to identify
processes included in a source category
MDL method detection limit
mg/dscm milligrams per dry standard cubic
meter
MIR maximum individual risk
MM millions
MW megawatt
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NAC/AEGL Committee National Advisory
Committee for Acute Exposure Guideline
Levels for Hazardous Substances
NAICS North American Industry
Classification System
NAS National Academy of Sciences
NATA National Air Toxics Assessment
NESHAP National Emissions Standards for
Hazardous Air Pollutants
NRC National Research Council
NTTAA National Technology Transfer and
Advancement Act
OAQPS Office of Air Quality Planning and
Standards
OECA Office of Enforcement and
Compliance Assurance
OMB Office of Management and Budget
PAH polycyclic aromatic hydrocarbons
PB–HAP hazardous air pollutants known to
be persistent and bio-accumulative in the
environment
PM particulate matter
POM polycyclic organic matter
QA quality assurance
RCRA Resource Conservation and Recovery
Act
RDL representative detection level
REL reference exposure level
RFA Regulatory Flexibility Act
RfC reference concentration
RfD reference dose
RIA Regulatory Impact Analysis
RTR residual risk and technology review
SAB Science Advisory Board
SBA Small Business Administration
SOP standard operating procedures
SSM startup, shutdown, and malfunction
TOSHI target organ-specific hazard index
TPY tons per year
TRIM.FaTE Total Risk Integrated
Methodology.Fate, Transport, and
Ecological Exposure model
TTN Technology Transfer Network
UF uncertainty factor
mg/m3 microgram per cubic meter
UMRA Unfunded Mandates Reform Act
UPL upper predictive limit
URE unit risk estimate
VCS voluntary consensus standards
WWW world wide web
Organization of this Document. The
information in this preamble is
organized as follows:
I. General Information
A. Summary of Costs and Benefits
B. What are NESHAP?
C. Does this action apply to me?
D. Where can I get a copy of this document
and other related information?
E. What should I consider as I prepare my
comments for the EPA?
II. Background
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A. What is this source category and how
did the 1999 MACT standards regulate
its HAP emissions?
B. What data collection activities were
conducted to support this action?
C. What other relevant background
information from previous studies on
ferroalloys emissions is available?
III. Analyses Performed
A. How did we address unregulated
emissions sources?
B. How did we estimate risks posed by the
source category?
C. How did we consider the risk results in
making decisions for this proposal?
D. How did we perform the technology
review?
E. What other issues are we addressing in
this proposal?
IV. Analytical Results and Proposed
Decisions
A. What are the results of our analyses and
proposed decisions regarding
unregulated pollutants?
B. What are the results of the risk
assessment and analyses?
C. What are our proposed decisions based
on risk acceptability and ample margin
of safety?
D. What are the results and proposed
decisions based on our technology
review?
E. What other actions are we proposing?
F. What compliance dates are we
proposing?
V. Summary of Cost, Environmental, and
Economic Impacts
A. What are the affected sources?
B. What are the air quality impacts?
C. What are the cost impacts?
D. What are the economic impacts?
E. What are the benefits?
F. What demographic groups might benefit
from this regulation?
VI. Request for Comments
VII. Submitting Data Corrections
VIII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review and Executive
Order 13563: Improving Regulation and
Regulatory Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
H. Executive Order 13211: Actions
Concerning Regulations That
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Federal Register / Vol. 76, No. 226 / Wednesday, November 23, 2011 / Proposed Rules
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer and
Advancement Act
J. Executive Order 12898: Federal Actions
To Address Environmental Justice in
Minority Populations and Low-Income
Populations
I. General Information
A. Summary of Costs and Benefits
Consistent with the recently issued
Executive Order 13563, ‘‘Improving
Regulation and Regulatory Review,’’ we
have estimated the costs and benefits of
the proposed rule. The estimated net
benefits of the proposed rule at a 3
percent discount rate are $67 to $170
million or $59 to $150 million at a 7
percent discount rate. The monetized
benefits in this analysis are due to PM2.5
co-benefits, as HAP benefits are not
monetized. Table 2 presents a summary
of the results of the analysis.
TABLE 2—SUMMARY OF THE ESTIMATED ANNUAL MONETIZED BENEFITS, SOCIAL COSTS, AND NET BENEFITS FOR THE
PROPOSED RULE IN 2015
[Millions of 2010$] a
3% Discount rate
7% Discount rate
Total Monetized Benefits b ...
Total Social Costs c ..............
Net Benefits .........................
$71 to $170 .....................................................................
$4.0 .................................................................................
$67 to $170 .....................................................................
$63 to $160.
$4.0.
$59 to $150.
Non-monetized Benefits .......
Reduced exposure to Hazardous Air Pollutants (HAP), including Manganese, polycyclic aromatic hydrocarbons
(PAH), Chromium, Arsenic, Nickel, and Mercury.
a All estimates are for implementation year 2015 (the benefit estimates use 2016 values as an approximation); and are rounded to two significant figures so numbers may not sum across columns. All fine particles are assumed to have equivalent health effects, but the benefit-per-ton
(BPT) estimates vary because each ton of precursor reduced has a different propensity to become particulate matter (PM)2.5. These benefits incorporate the conversion from precursor emissions to ambient fine particles. The BPT estimates are based on recent air quality modeling specific
to the ferroalloys sector.
b All estimates are for 2016, which we use as an approximation for impacts in 2015.
c The compliance costs of the proposal serve as a proxy for the social costs. The compliance costs are estimated using a 7% interest rate.
Under the proposed amendments,
ferroalloys production facilities are
expected to incur $11.4 million in
capital costs to install new air pollution
controls and new or improved
monitoring systems. We have estimated
the annualized costs to be $4.0 million,
which includes estimated monitoring
and testing costs. Section V.C of this
preamble contains more detail on these
estimated cost impacts.
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B. What are NESHAP?
1. What is the statutory authority for
this action?
Section 112 of the Clean Air Act
(CAA) establishes a two-stage regulatory
process to address emissions of HAP
from stationary sources. In the first
stage, after the EPA has identified
categories of sources emitting one or
more of the HAP listed in CAA section
112(b), CAA section 112(d) calls for us
to promulgate national technologybased emission standards for hazardous
air pollutants (NESHAP) for those
sources. ‘‘Major sources’’ are those that
emit or have the potential to emit 10
tons per year (tpy) or more of a single
HAP or 25 tpy or more of any
combination of HAP. For major sources,
these technology-based standards must
reflect the maximum degree of
emissions reductions of HAP achievable
(after considering cost, energy
requirements, and nonair quality health
and environmental impacts) and are
commonly referred to as maximum
achievable control technology (MACT)
standards.
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MACT standards must require the
maximum degree of emissions reduction
achievable through the application of
measures, processes, methods, systems,
or techniques, including, but not limited
to, measures that (1) Reduce the volume
of or eliminate pollutants through
process changes, substitution of
materials or other modifications; (2)
enclose systems or processes to
eliminate emissions; (3) capture or treat
pollutants when released from a
process, stack, storage, or fugitive
emissions point; (4) are design,
equipment, work practice, or
operational standards (including
requirements for operator training or
certification); or (5) are a combination of
the above. CAA section 112(d)(2)(A)–
(E). The MACT standards may take the
form of design, equipment, work
practice, or operational standards where
the EPA first determines either that, (1)
a pollutant cannot be emitted through a
conveyance designed and constructed to
emit or capture the pollutants, or that
any requirement for, or use of, such a
conveyance would be inconsistent with
law; or (2) the application of
measurement methodology to a
particular class of sources is not
practicable due to technological and
economic limitations. CAA sections
112(h)(1)–(2).
The MACT ‘‘floor’’ is the minimum
control level allowed for MACT
standards promulgated under CAA
section 112(d)(3), and may not be based
on cost considerations. For new sources,
the MACT floor cannot be less stringent
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than the emissions control that is
achieved in practice by the bestcontrolled similar source. The MACT
floors for existing sources can be less
stringent than floors for new sources,
but they cannot be less stringent than
the average emissions limitation
achieved by the best-performing 12
percent of existing sources in the
category or subcategory (or the bestperforming five sources for categories or
subcategories with fewer than 30
sources). In developing MACT
standards, we must also consider
control options that are more stringent
than the floor. We may establish
standards more stringent than the floor
based on considerations of the cost of
achieving the emissions reductions, any
non-air quality health and
environmental impacts, and energy
requirements.
The EPA is then required to review
these technology-based standards and
revise them ‘‘as necessary (taking into
account developments in practices,
processes, and control technologies)’’ no
less frequently than every 8 years, under
CAA section 112(d)(6). In conducting
this review, the EPA is not obliged to
completely recalculate the prior MACT
determination. NRDC v. EPA, 529 F.3d
1077, 1084 (DC Cir., 2008).
The second stage in standard-setting
focuses on reducing any remaining (i.e.,
‘‘residual’’) risk according to CAA
section 112(f). This provision requires,
first, that the EPA prepare a Report to
Congress discussing (among other
things) methods of calculating the risks
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posed (or potentially posed) by sources
after implementation of the MACT
standards, the public health significance
of those risks, and the EPA’s
recommendations as to legislation
regarding such remaining risk. The EPA
prepared and submitted this report
(Residual Risk Report to Congress, EPA–
453/R–99–001) in March 1999. Congress
did not act in response to the report,
thereby triggering the EPA’s obligation
under CAA section 112(f)(2) to analyze
and address residual risk.
CAA section 112(f)(2) requires us to
determine for source categories subject
to certain MACT standards, whether
those emissions standards provide an
ample margin of safety to protect public
health. If the MACT standards for HAP
‘‘classified as a known, probable, or
possible human carcinogen do not
reduce lifetime excess cancer risks to
the individual most exposed to
emissions from a source in the category
or subcategory to less than one in one
million,’’ the EPA must promulgate
residual risk standards for the source
category (or subcategory), as necessary
to provide an ample margin of safety to
protect public health. In doing so, the
EPA may adopt standards equal to
existing MACT standards if the EPA
determines that the existing standards
are sufficiently protective. NRDC v.
EPA, 529 F.3d 1077, 1083 (DC Cir.
2008). (‘‘If EPA determines that the
existing technology-based standards
provide an ‘‘ample margin of safety,’’
then the Agency is free to readopt those
standards during the residual risk
rulemaking.’’) The EPA must also adopt
more stringent standards, if necessary,
to prevent an adverse environmental
effect,1 but must consider cost, energy,
safety and other relevant factors in
doing so.
Section 112(f)(2) of the CAA expressly
preserves our use of the two-step
process for developing standards to
address any residual risk and our
interpretation of ‘‘ample margin of
safety’’ developed in the National
Emissions Standards for Hazardous Air
Pollutants: Benzene Emissions From
Maleic Anhydride Plants, Ethylbenzene/
Styrene Plants, Benzene Storage Vessels,
Benzene Equipment Leaks, and Coke
By-Product Recovery Plants (Benzene
NESHAP) (54 Federal Register (FR)
38044, September 14, 1989). The first
step in this process is the determination
1 ‘‘Adverse environmental effect’’ is defined in
CAA section 112(a)(7) as any significant and
widespread adverse effect, which may be
reasonably anticipated to wildlife, aquatic life or
natural resources, including adverse impacts on
populations of endangered or threatened species or
significant degradation of environmental qualities
over broad areas.
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of acceptable risk. The second step
provides for an ample margin of safety
to protect public health, which is the
level at which the standards are to be set
(unless an even more stringent standard
is necessary to prevent, taking into
consideration costs, energy, safety, and
other relevant factors, an adverse
environmental effect).
The terms ‘‘individual most exposed,’’
‘‘acceptable level’’ and ‘‘ample margin
of safety’’ are not specifically defined in
the CAA. However, CAA section
112(f)(2)(B) preserves the EPA’s
interpretation set out in the Benzene
NESHAP, and the United States Court of
Appeals for the District of Columbia
Circuit in NRDC v. EPA, 529 F.3d 1077,
concluded that the EPA’s interpretation
of subsection 112(f)(2) is a reasonable
one. See NRDC v. EPA, 529 F.3d at 1083
(DC Cir. 2008), which says
‘‘[S]ubsection 112(f)(2)(B) expressly
incorporates the EPA’s interpretation of
the Clean Air Act from the Benzene
standard, complete with a citation to the
Federal Register.’’ See also, A
Legislative History of the Clean Air Act
Amendments of 1990, volume 1, p. 877
(Senate debate on Conference Report).
We also notified Congress in the
Residual Risk Report to Congress that
we intended to use the Benzene
NESHAP approach in making CAA
section 112(f) residual risk
determinations (EPA–453/R–99–001,
p. ES–11).
In the Benzene NESHAP, we stated as
an overall objective:
* * * in protecting public health with an
ample margin of safety, we strive to provide
maximum feasible protection against risks to
health from hazardous air pollutants by (1)
protecting the greatest number of persons
possible to an individual lifetime risk level
no higher than approximately 1 in 1 million;
and (2) limiting to no higher than
approximately 1-in-10 thousand [i.e., 100 in
1 million] the estimated risk that a person
living near a facility would have if he or she
were exposed to the maximum pollutant
concentrations for 70 years.
The Agency also stated that, ‘‘The
EPA also considers incidence (the
number of persons estimated to suffer
cancer or other serious health effects as
a result of exposure to a pollutant) to be
an important measure of the health risk
to the exposed population. Incidence
measures the extent of health risks to
the exposed population as a whole, by
providing an estimate of the occurrence
of cancer or other serious health effects
in the exposed population.’’ The Agency
went on to conclude that ‘‘estimated
incidence would be weighed along with
other health risk information in judging
acceptability.’’ As explained more fully
in our Residual Risk Report to Congress,
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the EPA does not define ‘‘rigid line[s] of
acceptability,’’ but rather considers
broad objectives to be weighed with a
series of other health measures and
factors (EPA–453/R–99–001, p. ES–11).
The determination of what represents an
‘‘acceptable’’ risk is based on a
judgment of ‘‘what risks are acceptable
in the world in which we live’’
(Residual Risk Report to Congress,
p. 178, quoting the Vinyl Chloride
decision at 824 F.2d 1165) recognizing
that our world is not risk-free.
In the Benzene NESHAP, we stated
that ‘‘EPA will generally presume that if
the risk to [the maximum exposed]
individual is no higher than
approximately one in 10 thousand, that
risk level is considered acceptable.’’ 54
FR 38045. We discussed the maximum
individual lifetime cancer risk (or
maximum individual risk (MIR)) as
being ‘‘the estimated risk that a person
living near a plant would have if he or
she were exposed to the maximum
pollutant concentrations for 70 years.’’
Id. We explained that this measure of
risk ‘‘is an estimate of the upper bound
of risk based on conservative
assumptions, such as continuous
exposure for 24 hours per day for 70
years.’’ Id. We acknowledge that
maximum individual lifetime cancer
risk ‘‘does not necessarily reflect the
true risk, but displays a conservative
risk level which is an upper-bound that
is unlikely to be exceeded.’’ Id.
Understanding that there are both
benefits and limitations to using
maximum individual lifetime cancer
risk as a metric for determining
acceptability, we acknowledged in the
1989 Benzene NESHAP that
‘‘consideration of maximum individual
risk * * * must take into account the
strengths and weaknesses of this
measure of risk.’’ Id. Consequently, the
presumptive risk level of 100 in one
million (one in 10 thousand) provides a
benchmark for judging the acceptability
of maximum individual lifetime cancer
risk, but does not constitute a rigid line
for making that determination. Further,
in the Benzene NESHAP, we noted that,
‘‘Particular attention will also be
accorded to the weight of evidence
presented in the risk assessment of
potential carcinogenicity or other health
effects of a pollutant. While the same
numerical risk may be estimated for an
exposure to a pollutant judged to be a
known human carcinogen, and to a
pollutant considered a possible human
carcinogen based on limited animal test
data, the same weight cannot be
accorded to both estimates. In
considering the potential public health
effects of the two pollutants, the
Agency’s judgment on acceptability,
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including the MIR, will be influenced
by the greater weight of evidence for the
known human carcinogen.’’ Id. at
38046.
The Agency also explained in the
1989 Benzene NESHAP the following:
‘‘In establishing a presumption for MIR,
rather than a rigid line for acceptability,
the Agency intends to weigh it with a
series of other health measures and
factors. These include the overall
incidence of cancer or other serious
health effects within the exposed
population, the numbers of persons
exposed within each individual lifetime
risk range and associated incidence
within, typically, a 50-kilometer (km)
exposure radius around facilities, the
science policy assumptions and
estimation uncertainties associated with
the risk measures, weight of the
scientific evidence for human health
effects, other quantified or unquantified
health effects, effects due to co-location
of facilities, and co-emissions of
pollutants.’’ Id.
In some cases, these health measures
and factors taken together may provide
a more realistic description of the
magnitude of risk in the exposed
population than that provided by
maximum individual lifetime cancer
risk alone. As explained in the Benzene
NESHAP, ‘‘[e]ven though the risks
judged ‘acceptable’ by EPA in the first
step of the Vinyl Chloride inquiry are
already low, the second step of the
inquiry, determining an ‘ample margin
of safety,’ again includes consideration
of all of the health factors, and whether
to reduce the risks even further * * *.
Beyond that information, additional
factors relating to the appropriate level
of control will also be considered,
including costs and economic impacts
of controls, technological feasibility,
uncertainties, and any other relevant
factors. Considering all of these factors,
the Agency will establish the standard
at a level that provides an ample margin
of safety to protect the public health as
required by section 112.’’
In NRDC v. EPA, 529 F.3d 1077, 1082
(DC Cir. 2008), the Court of Appeals
held that section 112(f)(2) ‘‘incorporates
EPA’s ‘interpretation’ of the Clean Air
Act from the Benzene Standard, and the
text of this provision draws no
distinction between carcinogens and
non-carcinogens.’’ Additionally, the
Court held there is nothing on the face
of the statute that limits the Agency’s
section 112(f) assessment of risk to
carcinogens. Id. at 1081–82. In the
NRDC case, the petitioners argued,
among other things, that section
112(f)(2)(B) applied only to noncarcinogens. The DC Circuit rejected
this position, holding that the text of
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that provision ‘‘draws no distinction
between carcinogens and noncarcinogens,’’ id., and that Congress’
incorporation of the Benzene standard
applies equally to carcinogens and noncarcinogens.
In the ample margin of safety decision
process, the Agency again considers all
of the health risks and other health
information considered in the first step.
Beyond that information, additional
factors relating to the appropriate level
of control will also be considered,
including costs and economic impacts
of controls, technological feasibility,
uncertainties, and any other relevant
factors. Considering all of these factors,
the Agency will establish the standard
at a level that provides an ample margin
of safety to protect the public health, as
required by CAA section 112(f). 54 FR
38046.
2. How do we consider the risk results
in making decisions?
As discussed in the previous section
of this preamble, we apply a two-step
process for developing standards to
address residual risk. In the first step,
the EPA determines if risks are
acceptable. This determination
‘‘considers all health information,
including risk estimation uncertainty,
and includes a presumptive limit on
maximum individual lifetime [cancer]
risk (MIR) 2 of approximately one in 10
thousand [i.e., 100 in one million].’’ 54
FR 38045. In the second step of the
process, the EPA sets the standard at a
level that provides an ample margin of
safety ‘‘in consideration of all health
information, including the number of
persons at risk levels higher than
approximately one in one million, as
well as other relevant factors, including
costs and economic impacts,
technological feasibility, and other
factors relevant to each particular
decision.’’ Id.
In past residual risk determinations,
the EPA presented a number of human
health risk metrics associated with
emissions from the category under
review, including: The MIR; the
numbers of persons in various risk
ranges; cancer incidence; the maximum
noncancer hazard index (HI); and the
maximum acute noncancer hazard. In
estimating risks, the EPA considered
sources under review that are located
near each other and that affect the same
population. The EPA developed risk
estimates based on the actual emissions
from the source category under review
2 Although defined as ‘‘maximum individual
risk,’’ MIR refers only to cancer risk. MIR, one
metric for assessing cancer risk, is the estimated
risk were an individual exposed to the maximum
level of a pollutant for a lifetime.
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as well as based on the maximum
emissions allowed pursuant to the
source category MACT standard. The
EPA also discussed and considered risk
estimation uncertainties. The EPA is
providing this same type of information
in support of these actions.
The Agency acknowledges that the
Benzene NESHAP provides flexibility
regarding what factors the EPA might
consider in making our determinations
and how they might be weighed for each
source category. In responding to
comment on our policy under the
Benzene NESHAP, the EPA explained
that: ‘‘The policy chosen by the
Administrator permits consideration of
multiple measures of health risk. Not
only can the MIR figure be considered,
but also incidence, the presence of
noncancer health effects, and the
uncertainties of the risk estimates. In
this way, the effect on the most exposed
individuals can be reviewed as well as
the impact on the general public. These
factors can then be weighed in each
individual case. This approach complies
with the Vinyl Chloride mandate that
the Administrator ascertain an
acceptable level of risk to the public by
employing [her] expertise to assess
available data. It also complies with the
Congressional intent behind the CAA,
which did not exclude the use of any
particular measure of public health risk
from the EPA’s consideration with
respect to CAA section 112 regulations,
and, thereby, implicitly permits
consideration of any and all measures of
health risk which the Administrator, in
[her] judgment, believes are appropriate
to determining what will ‘protect the
public health.’ ’’
For example, the level of the MIR is
only one factor to be weighed in
determining acceptability of risks. The
Benzene NESHAP explains ‘‘an MIR of
approximately one in 10 thousand
should ordinarily be the upper end of
the range of acceptability. As risks
increase above this benchmark, they
become presumptively less acceptable
under CAA section 112, and would be
weighed with the other health risk
measures and information in making an
overall judgment on acceptability. Or,
the Agency may find, in a particular
case, that a risk that includes MIR less
than the presumptively acceptable level
is unacceptable in the light of other
health risk factors.’’ Similarly, with
regard to the ample margin of safety
analysis, the Benzene NESHAP states
that: ‘‘EPA believes the relative weight
of the many factors that can be
considered in selecting an ample margin
of safety can only be determined for
each specific source category. This
occurs mainly because technological
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and economic factors (along with the
health-related factors) vary from source
category to source category.’’
C. Does this action apply to me?
The regulated industrial source
category that is the subject of this
proposal is listed in Table 3. Table 3 of
this preamble is not intended to be
exhaustive, but rather provides a guide
for readers regarding the entities likely
to be affected by this proposed action.
The proposed standards, once finalized,
will be directly applicable to affected
sources. Federal, state, local, and tribal
government entities are not affected by
this proposed action. As defined in the
MACT (major source) source category
listing report published by the EPA in
1992, the ‘‘Ferroalloys Production’’
source category is any facility engaged
in producing ferroalloys such as
ferrosilicon, ferromanganese, and
ferrochrome.3 Subsequently, the EPA
redefined the MACT source category
when it promulgated the Ferroalloy
MACT standard so that it now includes
only major sources that produce
products containing manganese. (64 FR
27450, May 20, 1999) The MACT
standard applies specifically to two
ferroalloy product types:
ferromanganese and silicomanganese.
TABLE 3—NESHAP AND INDUSTRIAL SOURCE CATEGORIES AFFECTED BY THIS PROPOSED ACTION
NAICS code 1
Source category
NESHAP
Ferroalloys Production ..................................................
Ferroalloys Production ..................................................
331112
MACT code 2
0304
1 North
American Industry Classification System.
2 Maximum Achievable Control Technology.
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information that is claimed as CBI. In
addition to one complete version of the
comments that includes information
claimed as CBI, a copy of the comments
that does not contain the information
claimed as CBI must be submitted for
inclusion in the public docket. If you
submit a CD–ROM or disk that does not
contain CBI, mark the outside of the
disk or CD–ROM clearly that it does not
contain CBI. Information not marked as
CBI will be included in the public
docket and the EPA’s electronic public
docket without prior notice. Information
marked as CBI will not be disclosed
except in accordance with procedures
set forth in 40 Code of Federal
Regulations (CFR) part 2. Send or
deliver information identified as CBI
only to the following address: Roberto
Morales, OAQPS Document Control
Officer (C404–02), OAQPS, U.S.
Environmental Protection Agency,
Research Triangle Park, North Carolina
27711, Attention Docket ID Number
EPA–HQ–OAR–2010–0895.
E. What should I consider as I prepare
my comments for the EPA?
Submitting CBI. Do not submit
information containing CBI to the EPA
through https://www.regulations.gov or
email. Clearly mark the part or all of the
information that you claim to be CBI.
For CBI information on a disk or CD–
ROM that you mail to the EPA, mark the
outside of the disk or CD–ROM as CBI
and then identify electronically within
the disk or CD–ROM the specific
A. What is this source category and how
did the 1999 MACT standards regulate
its HAP emissions?
The NESHAP (or MACT rule) for
Ferroalloys Production: Ferromanganese
and Silicomanganese was promulgated
on May 20, 1999 (64 FR 27450) and
codified at 40 CFR part 63, subpart
XXX.4 The 1999 NESHAP applies to all
new and existing ferroalloys production
facilities that manufacture
ferromanganese or silicomanganese and
are major sources or are co-located at
major sources of HAP emissions. The
rule’s product-specific applicability
reflected the fact that there was only one
known major source within the
Ferroalloys Production source category
at the time of promulgation. Since then,
one other major source of
silicomanganese has started production,
but it was permitted as an existing
source.
Today, there are two ferroalloys
production facilities subject to the
MACT rule. No greenfield manganese
ferroalloys production facilities have
been built in over 20 years, and we
anticipate no greenfield manganese
ferroalloys production facilities in the
foreseeable future, although one facility
is currently exploring expanding
operations through the addition of a
new furnace.
Ferroalloys are alloys of iron in which
one or more chemical elements (such as
chromium, manganese, and silicon) are
added into molten metal. Ferroalloys are
consumed primarily in iron and steel
making and are used to produce steel
and cast iron products with enhanced or
special properties.
Ferroalloys within the scope of this
source category are produced using
submerged electric arc furnaces, which
are furnaces in which the electrodes are
submerged into the charge. The
submerged arc process is a reduction
smelting operation. The reactants
consist of metallic ores (ferrous oxides,
silicon oxides, manganese oxides, etc.)
and a carbon-source reducing agent,
usually in the form of coke, charcoal,
high- and low-volatility coal, or wood
chips. Raw materials are crushed and
sized, and then conveyed to a mix house
for weighing and blending. Conveyors,
buckets, skip hoists, or cars transport
the processed material to hoppers above
the furnace. The mix is gravity-fed
3 EPA. Documentation for Developing the Initial
Source Category List—Final Report, EPA/OAQPS,
EPA–450/3–91–030, July, 1992.
4 The emission limits were revised on March 22,
2001 (66 FR 16024) in response to a petition for
reconsideration submitted to the EPA following
promulgation of the final rule, and a petition for
review filed in the U.S. Court of Appeals for the
District of Columbia Circuit.
D. Where can I get a copy of this
document and other related
information?
In addition to being available in the
docket, an electronic copy of this
proposal will also be available on the
World Wide Web (WWW) through the
EPA’s Technology Transfer Network
(TTN). Following signature by the EPA
Administrator, a copy of this proposed
action will be posted on the TTN’s
policy and guidance page for newly
proposed or promulgated rules at the
following address: https://www.epa.gov/
ttn/atw/rrisk/rtrpg.html. The TTN
provides information and technology
exchange in various areas of air
pollution control. Supporting
documents and other relevant
information including a version of the
regulatory text showing specific
proposed changes is located in the
docket (EPA–HQ–OAR–2010–0895).
Additional information is available on
the residual risk and technology review
(RTR) Web page at: https://www.epa.gov/
ttn/atw/rrisk/rtrpg.html. This
information includes source category
descriptions and detailed emissions
estimates and other data that were used
as inputs to the risk assessment.
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II. Background
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through a feed chute either
continuously or intermittently, as
needed. At high temperatures in the
reaction zone, the carbon source reacts
with metal oxides to form carbon
monoxide and to reduce the ores to base
metal.5 The molten material (product
and slag) is tapped from the furnace,
sometimes subject to post-furnace
refining, and poured into casting beds
on the furnace room floor. Once the
material hardens, it is transported to
product crushing and sizing systems
and packaged for transport to the
customer.
HAP generating processes include
electrometallurgical (furnace) operations
(smelting and tapping), other furnace
room operations (ladle treatment and
casting), building fugitives, raw material
handling and product handling. HAP
are emitted from ferroalloys production
as process emissions, process fugitive
emissions, and outdoor fugitive dust
emissions.
Process emissions are the exhaust
gases from the control devices,
primarily the furnace control device,
metal oxygen refining control device
and crushing operations control device.
The HAP in process emissions are
primarily composed of metals (mostly
manganese, arsenic, nickel, lead,
mercury and chromium) and also may
include organic compounds that result
from incomplete combustion of coal,
coke or other fuel that is charged to the
furnaces as a reducing agent. There are
also process metal HAP emissions from
the product crushing control devices.
Process fugitive emissions occur at
various points during the smelting
process (such as during charging and
tapping of furnaces and casting) and are
assumed to be similar in composition to
the process emissions. Outdoor fugitive
dust emissions result from the
entrainment of HAP in ambient air due
to material handling, vehicle traffic,
wind erosion from storage piles, and
other various activities. Outdoor fugitive
dust emissions are composed of
particulate metal HAP only.
The MACT rule applies to process
emissions from the submerged arc
furnaces, the metal oxygen refining
process, and the product crushing
equipment, process fugitive emissions
from the furnace and outdoor fugitive
dust emissions sources such as
roadways, yard areas, and outdoor
material storage and transfer operations.
For process sources, the NESHAP
specifies numerical emissions limits for
particulate matter (as a surrogate for
non-mercury (or particulate) metal HAP)
from the electric (submerged) arc
furnaces (including smelting and
tapping emissions), with the specific
limits depending on furnace type, size,
and product being made. Particulate
matter emission limits (again as a
surrogate for particulate metal HAP) are
also in place for process emissions from
the metal oxygen refining process and
product crushing and screening
equipment. Table 4 is a summary of the
applicable limits.
TABLE 4—EMISSION LIMITS IN SUBPART XXX
New or reconstructed or
existing source
Affected source
Applicable PM
emission standards
Subpart XXX
reference
New or reconstructed ...
Submerged arc furnace .......................................................................
40 CFR 63.1652(a)(1)
and (a)(2)
Existing .........................
Open submerged arc furnace producing ferromanganese and operating at a furnace power input of 22 megawatts (MW) or less.
Open submerged arc furnace producing ferromanganese and operating at a furnace power input greater than 22 MW.
Open submerged arc furnace producing silicomanganese and operating at a furnace power input greater than 25 MW.
Open submerged arc furnace producing silicomanganese and operating at a furnace power input of 25 MW or less.
Semi-sealed submerged arc furnace (primary, tapping, and vent
stacks) producing ferromanganese.
Metal oxygen refining process .............................................................
0.23 kilograms per
hour per megawatt
(kg/hr/MW) (0.51
pounds per hour per
megawatt (lb/hr/
MW) or 35 milligrams per dry
standard cubic
meter (mg/dscm)
(0.015 grains per
dry standard cubic
foot (gr/dscf).
9.8 kg/hr (21.7 lb/hr) ..
40 CFR 63.1652(b)(1)
13.5 kg/hr (29.8 lb/hr)
40 CFR 63.1652(b)(2)
16.3 kg/hr (35.9 lb/hr)
40 CFR 63.1652(b)(3)
12.3 kg/hr (27.2 lb/hr)
40 CFR 63.1652(b)(4)
11.2 kg/hr (24.7 lb/hr)
40 CFR 63.1652(c)
69 mg/dscm (0.03 gr/
dscf).
50 mg/dscm (0.022 gr/
dscf).
69 mg/dscm (0.03 gr/
dscf).
40 CFR 63.1652(d)
Existing .........................
Existing .........................
Existing .........................
Existing .........................
New, reconstructed, or
existing.
New or reconstructed ...
pmangrum on DSK3VPTVN1PROD with PROPOSALS2
Existing .........................
Individual equipment associated with the product crushing and
screening operation.
Individual equipment associated with the product crushing and
screening operation.
The 1999 NESHAP established a
building opacity limit of 20 percent that
is measured during the required furnace
control device performance test. The
rule provides an excursion limit of 60
percent opacity for one 6-minute period
5 EPA.
during the performance test. The
opacity observation is focused only on
emissions exiting the shop due solely to
operations of any affected submerged
arc furnace. In addition, blowing taps,
poling and oxygen lancing of the tap
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40 CFR 63.1652(e)(2)
hole; burndowns associated with
electrode measurements; and
maintenance activities associated with
submerged arc furnaces and casting
operations are exempt from the opacity
standards specified in § 63.1653.
AP–42, 12.4. Ferroalloy Production. 10/86.
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For outdoor fugitive dust sources, as
defined in § 63.1652, the 1999 NESHAP
requires that plants prepare and operate
according to an outdoor fugitive dust
control plan that describes in detail the
measures that will be put in place to
control outdoor fugitive dust emissions
from the individual outdoor fugitive
dust sources at the facility. The owner
or operator must submit a copy of the
outdoor fugitive dust control plan to the
designated permitting authority on or
before the applicable compliance date.
pmangrum on DSK3VPTVN1PROD with PROPOSALS2
B. What data collection activities were
conducted to support this action?
In April 2010, we issued an
information collection request (ICR),
pursuant to CAA section 114, to the two
companies that own and operate the two
known ferroalloys production facilities
producing ferromanganese and
silicomanganese. The ICR requested
available information regarding process
equipment, control devices, point and
fugitive emissions, practices used to
control fugitive emissions, and other
aspects of facility operations. The two
companies completed the surveys for
their facilities and submitted the
responses to us in the fall of 2010. We
also requested that the two facilities
conduct additional emissions tests in
2010 for certain HAP from specific
processes that were considered
representative of the industry.
Additional emissions testing was
performed for most HAP metals (e.g.,
manganese, arsenic, chromium, lead,
nickel and mercury), hydrochloric acid
(HCl), formaldehyde, and PAH. The
results of these tests were submitted to
the EPA in the fall of 2010 and are
available in the docket for this action.
During the development of this
regulation we discovered other types of
ferroalloys production facilities (e.g.,
non-manganese ferroalloy production)
that are not subject to this NESHAP. We
plan to gather additional information on
these other types of sources, and then
evaluate whether we need to establish
MACT standards for these sources.
C. What other relevant background
information from previous studies on
ferroalloys emissions is available?
In addition to the emissions
information and risk assessment
described in this preamble, other
sources of publicly available data exist.
Based on historical emissions data from
the EPA’s Toxics Release Inventory, one
of the manganese ferroalloys facilities in
this source category 6 has been one of
the highest-emitters of manganese in the
country for at least 15 years (https://
6 Eramet
Marrietta, located in Marietta, Ohio.
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www.epa.gov/enviro/facts/tri/
index.html). Several agencies have
conducted studies of the emissions from
this facility and potential health effects
of those emissions.
The Agency for Toxic Substances and
Disease Registry (ATSDR), of the U.S.
Department of Health and Human
Services, along with the Ohio
Department of Health and the Ohio
Environmental Protection Agency
conducted two health consultations in
the communities surrounding this
manganese ferroalloys facility between
2004 and 2007. The investigations
found average ambient concentrations of
manganese at levels higher than
background concentrations and higher
than health benchmark concentrations.
More information about these studies
can be found at https://
www.atsdr.cdc.gov/sites/
washington_marietta/.
As a result of these findings, a health
study of chronic adult exposure to
ambient manganese in the communities
surrounding the facility was funded by
the EPA. Available results show no
significant differences in blood
manganese concentrations or major
health outcomes between residents
living near the facility and residents in
a comparison town; however some
subtle, subclinical motor (movement)
differences were found in residents in
the town with the facility.7
In addition, under the EPA’s School
Air Toxics Initiative, ambient
concentrations of manganese were
monitored at three schools located near
the ferroalloys production facility in late
2009. At these locations, mean
manganese concentrations above the
health benchmark value were observed.
We note that the daily monitored values
were in some cases above the RfC and
in some cases below. The daily values
were highly variable as they were likely
influenced by wind direction and speed.
More information about the health
benchmark value is available in section
III.B. More information on the School
Air Toxics Initiative can be found at
https://www.epa.gov/schoolair/index/
html, while the study including the area
around this facility can be found at
https://www.epa.gov/schoolair/pdfs/
MariettaTechReport.pdf. The
monitoring was conducted for the
School Air Toxics Initiative; however
we do present a comparison of modeled
concentrations to monitored
concentrations in the Risk Assessment
7 In press: Kim Y et al. Motor function in adults
of an Ohio community with environmental
manganese exposure. 2011 Neurotoxicology, doi:
10.1016/j. neuro.2011.07.011.
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72515
document, which is available in the
docket.
III. Analyses Performed
In this section, we describe the
analyses performed to support the
proposed decisions for the RTR for this
source category.
A. How did we address unregulated
emissions sources?
In the course of evaluating the
Ferroalloys Production source category,
we identified certain HAP for which we
failed to establish emission standards in
the original MACT. See National Lime
v. EPA, 233 F. 3d 625, 634 (DC Cir.
2000) (EPA has ‘‘clear statutory
obligation to set emissions standards for
each listed HAP’’). Specifically, we
identified and evaluated emissions
standards for four HAP (or groups of
HAP), described below, that are not
specifically regulated in the existing
1999 MACT standard, or are only
regulated for certain emissions points.
As described below, for these HAP (or
groups of HAP), we are proposing
emissions limits pursuant to section
112(d)(2) and 112(d)(3). The results and
proposed decisions based on the
analyses performed pursuant to CAA
section 112(d)(2) and 112(d)(3) are
presented in section IV.A of this
preamble.
1. Hydrochloric acid
We were unaware of the potential for
hydrochloric acid (HCl) emissions when
we developed the 1999 NESHAP. As a
result, we did not establish standards
for HCl for these sources in the 1999
NESHAP. We recently received HCl
emissions data in response to the ICR.
Therefore, we are proposing a standard
pursuant to section 112(d)(2) and (d)(3)
(as described further in section IV.A of
this preamble).
2. Mercury
The 1999 NESHAP specified
emissions limits for particulate metal
HAP (e.g., manganese, arsenic, nickel,
chromium) in terms of a particulate
matter emissions limit (i.e., particulate
matter is used as a surrogate for metal
HAP that are mainly emitted in
particulate form). There is no explicit
standard for mercury, and a significant
fraction of the mercury emissions are
expected to be in gaseous mercury forms
(e.g., gaseous elemental mercury or
gaseous oxidized mercury) with a
smaller fraction in particulate form.
Therefore, we are proposing a standard
specifically for mercury pursuant to
section 112(d)(2) and (d)(3) (as
described further in section IV.A of this
preamble).
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3. Polycyclic Aromatic Hydrocarbons
As described above, the 1999
NESHAP only regulated particulate
metal HAP emissions and did not
establish standards for PAH. Since then,
we have determined that electric arc
furnaces emit PAH, and we are
proposing a standard pursuant to
section 112(d)(2) and (d)(3) (as
described further in section IV.A of this
preamble).
4. Formaldehyde
As described above, the 1999
NESHAP only regulated particulate
metal HAP emissions and did not
establish standards for formaldehyde.
Since then, we have determined that
electric arc furnaces emit formaldehyde,
and we are proposing a standard
pursuant to section 112(d)(2) and (d)(3)
(as described further in section IV.A of
this preamble).
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B. How did we estimate risks posed by
the source category?
The EPA conducted a risk assessment
that provided estimates of the MIR
posed by the HAP emissions from each
source in the source category, the HI for
chronic exposures to HAP with the
potential to cause noncancer health
effects, and the hazard quotient (HQ) for
acute exposures to HAP with the
potential to cause noncancer health
effects. The assessment also provided
estimates of the distribution of cancer
risks within the exposed populations,
cancer incidence and an evaluation of
the potential for adverse environmental
effects for each source category. The risk
assessment consisted of seven primary
steps, as discussed below. The docket
for this rulemaking contains the
following document which provides
more information on the risk assessment
inputs and models: Draft Residual Risk
Assessment for the Ferroalloys
Production Source Category. The
methods used to assess risks (as
described in the seven primary steps
below) are consistent with those peerreviewed by a panel of the EPA’s
Science Advisory Board (SAB) in 2009
and described in their peer review
report issued in 2010; 8 they are also
consistent with the key
recommendations contained in that
report.
8 U.S.
EPA SAB. Risk and Technology Review
(RTR) Risk Assessment Methodologies: For Review
by the EPA’s Science Advisory Board with Case
Studies—MACT I Petroleum Refining Sources and
Portland Cement Manufacturing, May 2010.
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1. Establishing the Nature and
Magnitude of Actual Emissions and
Identifying the Emissions Release
Characteristics
The two existing ferromanganese and
silicomanganese production facilities
constitute the dataset that is the basis
for the risk assessment. We estimated
the magnitude of emissions using data
collected through the ICR. In addition to
the quality assurance (QA) of the source
data for the facilities contained in the
dataset, we also checked the coordinates
of every emission source in the dataset
through visual observations using tools
such as GoogleEarth and ArcView.
Where coordinates were found to be
incorrect, we identified and corrected
them to the extent possible. We also
performed QA of the emissions data and
release characteristics to ensure the data
were reliable and that there were no
outliers.
2. Establishing the Relationship
Between Actual Emissions and MACT–
Allowable Emissions Levels
The emissions data in the MACT
dataset include estimates of the mass of
emissions actually emitted during the
specified annual time period. These
‘‘actual’’ emission levels are often lower
than the emission levels that a facility
might be allowed to emit and still
comply with the MACT standards. The
emissions level allowed to be emitted by
the MACT standards is referred to as the
‘‘MACT-allowable’’ emissions level.
This represents the highest emissions
level that could be emitted by facilities
without violating the MACT standards.
We discussed the use of both MACTallowable and actual emissions in the
final Coke Oven Batteries residual risk
rule (70 FR 19998–19999, April 15,
2005) and in the proposed and final
Hazardous Organic NESHAP residual
risk rules (71 FR 34428, June 14, 2006,
and 71 FR 76609, December 21, 2006,
respectively). In those previous actions,
we noted that assessing the risks at the
MACT-allowable level is inherently
reasonable because these risks reflect
the maximum level sources could emit
and still comply with national emission
standards. But we also explained that it
is reasonable to consider actual
emissions, where such data are
available, in both steps of the risk
analysis, in accordance with the
Benzene NESHAP. (54 FR 38044,
September 14, 1989.)
For the Ferroalloys Production source
category, we evaluated allowable stack
emissions, based on the level of control
required by the MACT standards
compared to the level of reported actual
emissions and available information on
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the level of control achieved by the
emissions controls in use. Further
explanation is provided in the technical
document: Draft Development of the
RTR Emissions Dataset for the
Ferroalloys Production Source Category,
which is available in the docket.
3. Conducting Dispersion Modeling,
Determining Inhalation Exposures, and
Estimating Individual and Population
Inhalation Risks
Both long-term and short-term
inhalation exposure concentrations and
health risks from the source category
addressed in this proposal were
estimated using the Human Exposure
Model (Community and Sector HEM–3
version 1.1.0). The HEM–3 performs
three of the primary risk assessment
activities listed above: (1) Conducting
dispersion modeling to estimate the
concentrations of HAP in ambient air,
(2) estimating long-term and short-term
inhalation exposures to individuals
residing within 50 km of the modeled
sources, and (3) estimating individual
and population-level inhalation risks
using the exposure estimates and
quantitative dose-response information.
The air dispersion model used by the
HEM–3 model (AERMOD) is one of the
EPA’s preferred models for assessing
pollutant concentrations from industrial
facilities.9 To perform the dispersion
modeling and to develop the
preliminary risk estimates, HEM–3
draws on three data libraries. The first
is a library of meteorological data,
which is used for dispersion
calculations. This library includes 1
year of hourly surface and upper air
observations for 189 meteorological
stations, selected to provide coverage of
the United States and Puerto Rico. A
second library, of United States Census
Bureau census block 10 internal point
locations and populations, provides the
basis of human exposure calculations
(Census, 2000). In addition, for each
census block, the census library
includes the elevation and controlling
hill height, which are also used in
dispersion calculations. A third library
of pollutant unit risk factors and other
health benchmarks is used to estimate
health risks. These risk factors and
health benchmarks are the latest values
recommended by the EPA for HAP and
other toxic air pollutants. These values
are available at https://www.epa.gov/ttn/
atw/toxsource/summary.html and are
9 U.S. EPA Revision to the Guideline on Air
Quality Models: Adoption of a Preferred General
Purpose (Flat and Complex Terrain) Dispersion
Model and Other Revisions (70 FR 68218,
November 9, 2005).
10 A census block is the smallest geographic area
for which census statistics are tabulated.
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discussed in more detail later in this
section.
In developing the risk assessment for
chronic exposures, we used the
estimated annual average ambient air
concentrations of each of the HAP
emitted by each source for which we
have emissions data in the source
category. The air concentrations at each
nearby census block centroid were used
as a surrogate for the chronic inhalation
exposure concentration for all the
people who reside in that census block.
We calculated the MIR for each facility
as the cancer risk associated with a
continuous lifetime (24 hours per day,
7 days per week, and 52 weeks per year
for a 70-year period) exposure to the
maximum concentration at the centroid
of inhabited census blocks. Individual
cancer risks were calculated by
multiplying the estimated lifetime
exposure to the ambient concentration
of each of the HAP (in micrograms per
cubic meter (mg/m3)) by its unit risk
estimate (URE), which is an upper
bound estimate of an individual’s
probability of contracting cancer over a
lifetime of exposure to a concentration
of 1 microgram of the pollutant per
cubic meter of air. For residual risk
assessments, we generally use URE
values from the EPA’s Integrated Risk
Information System (IRIS). For
carcinogenic pollutants without the EPA
IRIS values, we look to other reputable
sources of cancer dose-response values,
often using California EPA (CalEPA)
URE values, where available. In cases
where new, scientifically credible dose
response values have been developed in
a manner consistent with the EPA
guidelines and have undergone a peer
review process similar to that used by
the EPA, we may use such doseresponse values in place of, or in
addition to, other values, if appropriate.
In the case of nickel compounds, to
provide a health protective estimate of
potential cancer risks, we used the URE
value for nickel subsulfide in this
assessment. Based on past scientific and
technical considerations, the
determination of the percent of nickel
subsulfide was considered a major
factor for estimating the extent and
magnitude of the risks of cancer due to
nickel-containing emissions. Nickel
speciation information for some of the
largest nickel-emitting sources
(including oil combustion, coal
combustion, and others) suggested that
at least 35 percent of the total nickel
emissions may be soluble compounds
and that the URE for the mixture of
inhaled nickel compounds (based on
nickel subsulfide, and representative of
pure insoluble crystalline nickel) could
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be derived to reflect the assumption that
65 percent of the total mass of nickel
may be carcinogenic. Based on
consistent views of major scientific
bodies (i.e., National Toxicology
Program in their 12th Report on
Carcinogens,11 International Agency for
Research on Cancer,12 and other
international agencies) 13 that consider
all nickel compounds to be
carcinogenic, we currently consider all
nickel compounds to have the potential
of being carcinogenic to humans. The
major scientific bodies mentioned above
have also recognized that there are
differences in toxicity and/or
carcinogenic potential across the
different nickel compounds. More
discussion of the nickel URE can be
found in the risk assessment report in
the docket for this action. For this
analysis, to take a more healthprotective approach, we considered all
nickel compounds to be as carcinogenic
as nickel subsulfide in our inhalation
risk assessments and have applied the
IRIS URE for nickel subsulfide without
a factor to reflect the assumption that
100 percent of the total mass of nickel
may be as carcinogenic as pure nickel
subsulfide. In addition, given that there
are two URE values 14 derived for
exposure to mixtures of nickel
compounds, as a group, that are 2–3 fold
lower than the IRIS URE for nickel
subsulfide, we also consider it
reasonable to use a value that is 50
percent of the IRIS URE for nickel
subsulfide for providing an estimate of
the lower end of a plausible range of
cancer potency values for different
mixtures of nickel compounds.
We also note that polycyclic organic
matter (POM) (of which PAH are a
subset), a carcinogenic HAP with a
mutagenic mode of action, is emitted by
the facilities in this source category.15
11 National Toxicology Program (NTP), 2011.
Report on carcinogens. 12th ed. Research Triangle
Park, NC: U.S. Department of Health and Human
Services (DHHS), Public Health Service. Available
online at https://ntp.niehs.nih.gov/ntp/roc/twelfth/
roc12.pdf.
12 International Agency for Research on Cancer
(IARD), 1990. IARC monographs on the evaluation
of carcinogenic risks to humans. Chromium, nickel,
and welding. Vol. 49. Lyons, France: International
Agency for Research on Cancer, World Health
Organization Vol. 49:256.
13 World Health Organization (WHO, 1991) and
the European Union’s Scientific Committee on
Health and Environmental Risks (SCHER, 2006).
14 Two UREs (other than the current IRIS values)
have been derived for nickel compounds as a group:
one developed by the California Department of
Health Services (https://www.arb.ca.gov/toxics/id/
summary/nickel_tech_b.pdf) and the other by the
Texas Commission on Environmental Quality
(https://www.epa.gov/ttn/atw/nata1999/99pdfs/
healtheffectsinfo.pdf).
15 U.S. EPA. Performing risk assessments that
include carcinogens described in the Supplemental
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For this compound group,16 the agedependent adjustment factors (ADAF)
described in the EPA’s Supplemental
Guidance for Assessing Susceptibility
from Early-Life Exposure to
Carcinogens 17 were applied. This
adjustment has the effect of increasing
the estimated lifetime risks for POM by
a factor of 1.6. In addition, although
only a small fraction of the total POM
emissions were not reported as
individual compounds, the EPA
expresses carcinogenic potency for
compounds in this group in terms of
benzo[a]pyrene equivalence, based on
evidence that carcinogenic POM has the
same mutagenic mechanism of action as
benzo[a]pyrene. For this reason, the
EPA’s Science Policy Council 18
recommends applying the Supplemental
Guidance to all carcinogenic PAH for
which risk estimates are based on
relative potency. Accordingly, we have
applied the ADAF to the benzo[a]pyrene
equivalent portion of all POM mixtures.
Incremental individual lifetime
cancer risks associated with emissions
from the two facilities in the source
category were estimated as the sum of
the risks for each of the carcinogenic
HAP (including those classified as
carcinogenic to humans, likely to be
carcinogenic to humans, and suggestive
evidence of carcinogenic potential 19)
emitted by the modeled source. Cancer
incidence and the distribution of
individual cancer risks for the
population within 50 km of the sources
were also estimated for the source
category as part of this assessment by
summing individual risks. A distance of
50 km is consistent with both the
Guidance as having a mutagenic mode of action.
Science Policy Council Cancer Guidelines
Implementation Work Group Communication I:
Memo from W.H. Farland, dated October 4, 2005.
16 See the Risk Assessment for Source Categories
document available in the docket for a list of HAP
with a mutagenic mode of action.
17 U.S. EPA Supplemental Guidance for Assessing
Early-Life Exposure to Carcinogens. EPA/630/R-3/
003F, 2005. https://www.epa.gov/ttn/atw/childrens_
supplement_final.pdf.
18 U.S. EPA Science Policy Council Cancer
Guidelines Implementation Workgroup
Communication II: Memo from W.H. Farland, dated
June 14, 2006.
19 These classifications also coincide with the
terms ‘‘known carcinogen, probable carcinogen, and
possible carcinogen,’’ respectively, which are the
terms advocated in the EPA’s previous Guidelines
for Carcinogen Risk Assessment, published in 1986
(51 FR 33992, September 24, 1986). Summing the
risks of these individual compounds to obtain the
cumulative cancer risks is an approach that was
recommended by the EPA’s Science Advisory Board
(SAB) in their 2002 peer review of EPA’s National
Air Toxics Assessment (NATA) entitled, NATA—
Evaluating the National-scale Air Toxics
Assessment 1996 Data—an SAB Advisory, available
at: https://yosemite.epa.gov/sab/sabproduct.nsf/
214C6E915BB04E14852570CA007A682C/$File/
ecadv02001.pdf.
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analysis supporting the 1989 Benzene
NESHAP (54 FR 38044) and the
limitations of Gaussian dispersion
models, including AERMOD.
To assess the risk of non-cancer
health effects from chronic exposures,
we summed the HQ for each of the HAP
that affects a common target organ
system to obtain the HI for that target
organ system (or target organ-specific
HI, TOSHI). The HQ is the estimated
exposure divided by the chronic
reference value, which is either the EPA
reference concentration (RfC), defined
as ‘‘an estimate (with uncertainty
spanning perhaps an order of
magnitude) of a continuous inhalation
exposure to the human population
(including sensitive subgroups) that is
likely to be without an appreciable risk
of deleterious effects during a lifetime,’’
or, in cases where an RfC from the
EPA’s IRIS database is not available, the
EPA will utilize the following
prioritized sources for our chronic doseresponse values: (1) The Agency for
Toxic Substances and Disease Registry
Minimum Risk Level, which is defined
as ‘‘an estimate of daily human
exposure to a substance that is likely to
be without an appreciable risk of
adverse effects (other than cancer) over
a specified duration of exposure’’; (2)
the CalEPA Chronic Reference Exposure
Level (REL), which is defined as ‘‘the
concentration level at or below which
no adverse health effects are anticipated
for a specified exposure duration’’; and
(3), as noted above, in cases where
scientifically credible dose-response
values have been developed in a manner
consistent with the EPA guidelines and
have undergone a peer review process
similar to that used by the EPA, we may
use those dose-response values in place
of or in concert with other values.
Screening estimates of acute
exposures and risks were also evaluated
for each of the HAP at the point of
highest off-site exposure for each facility
(i.e., not just the census block
centroids), assuming that a person is
located at this spot at a time when both
the peak (hourly) emission rate and
worst-case dispersion conditions (1991
calendar year data) occur. The acute HQ
is the estimated acute exposure divided
by the acute dose-response value. In
each case, acute HQ values were
calculated using best available, shortterm dose-response values. These acute
dose-response values, which are
described below, include the acute REL,
acute exposure guideline levels (AEGL)
and emergency response planning
guidelines (ERPG) for 1-hour exposure
durations. As discussed below, we used
conservative assumptions for emission
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rates, meteorology and exposure
location for our acute analysis.
As described in the CalEPA’s Air
Toxics Hot Spots Program Risk
Assessment Guidelines, Part I, The
Determination of Acute Reference
Exposure Levels for Airborne Toxicants,
an acute REL value (https://
www.oehha.ca.gov/air/pdf/acuterel.pdf)
is defined as ‘‘the concentration level at
or below which no adverse health
effects are anticipated for a specified
exposure duration.’’ Acute REL values
are based on the most sensitive,
relevant, adverse health effect reported
in the medical and toxicological
literature. Acute REL values are
designed to protect the most sensitive
individuals in the population by the
inclusion of margins of safety. Because
margins of safety are incorporated to
address data gaps and uncertainties,
exceeding the REL does not
automatically indicate an adverse health
impact.
AEGL values were derived in
response to recommendations from the
National Research Council (NRC). As
described in Standing Operating
Procedures (SOP) of the National
Advisory Committee on Acute Exposure
Guideline Levels for Hazardous
Substances (https://www.epa.gov/
opptintr/aegl/pubs/sop.pdf),20 ‘‘the
NRC’s previous name for acute exposure
levels—community emergency exposure
levels—was replaced by the term AEGL
to reflect the broad application of these
values to planning, response, and
prevention in the community, the
workplace, transportation, the military,
and the remediation of Superfund
sites.’’ This document also states that
AEGL values ‘‘represent threshold
exposure limits for the general public
and are applicable to emergency
exposures ranging from 10 minutes to
eight hours.’’ The document lays out the
purpose and objectives of AEGL by
stating (page 21) that ‘‘the primary
purpose of the AEGL program and the
National Advisory Committee for Acute
Exposure Guideline Levels for
Hazardous Substances is to develop
guideline levels for once-in-a-lifetime,
short-term exposures to airborne
concentrations of acutely toxic, highpriority chemicals.’’ In detailing the
intended application of AEGL values,
the document states (page 31) that ‘‘[i]t
is anticipated that the AEGL values will
be used for regulatory and
nonregulatory purposes by U.S. Federal
and state agencies and possibly the
international community in conjunction
with chemical emergency response,
planning, and prevention programs.
More specifically, the AEGL values will
be used for conducting various risk
assessments to aid in the development
of emergency preparedness and
prevention plans, as well as real-time
emergency response actions, for
accidental chemical releases at fixed
facilities and from transport carriers.’’
The AEGL–1 value is then specifically
defined as ‘‘the airborne concentration
of a substance above which it is
predicted that the general population,
including susceptible individuals, could
experience notable discomfort,
irritation, or certain asymptomatic
nonsensory effects. However, the effects
are not disabling and are transient and
reversible upon cessation of exposure.’’
The document also notes (page 3) that,
‘‘Airborne concentrations below AEGL–
1 represent exposure levels that can
produce mild and progressively
increasing but transient and
nondisabling odor, taste, and sensory
irritation or certain asymptomatic,
nonsensory effects.’’ Similarly, the
document defines AEGL–2 values as
‘‘the airborne concentration (expressed
as parts per million or milligrams per
cubic meter of a substance above which
it is predicted that the general
population, including susceptible
individuals, could experience
irreversible or other serious, long-lasting
adverse health effects or an impaired
ability to escape.’’
ERPG values are derived for use in
emergency response, as described in the
American Industrial Hygiene
Association’s document entitled,
Emergency Response Planning
Guidelines (ERPG) Procedures and
Responsibilities (https://www.aiha.org/
1documents/committees/
ERPSOPs2006.pdf) which states that,
‘‘Emergency Response Planning
Guidelines were developed for
emergency planning and are intended as
health based guideline concentrations
for single exposures to chemicals.’’ 21
The ERPG–1 value is defined as ‘‘the
maximum airborne concentration below
which it is believed that nearly all
individuals could be exposed for up to
1 hour without experiencing other than
mild transient adverse health effects or
without perceiving a clearly defined,
objectionable odor.’’ Similarly, the
ERPG–2 value is defined as ‘‘the
maximum airborne concentration below
which it is believed that nearly all
individuals could be exposed for up to
1 hour without experiencing or
20 NAS, 2001. Standing Operating Procedures for
Developing Acute Exposure Levels for Hazardous
Chemicals, page 2.
21 ERP Committee Procedures and
Responsibilities. November 1, 2006. American
Industrial Hygiene Association.
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developing irreversible or other serious
health effects or symptoms which could
impair an individual’s ability to take
protective action.’’
As can be seen from the definitions
above, the AEGL and ERPG values
include the similarly-defined severity
levels 1 and 2. For many chemicals, a
severity level 1 value AEGL or ERPG has
not been developed because the types of
effects for these chemicals are not
consistent with the AEGL–1/ERPG–1
definitions; in these instances, higher
severity level AEGL–2 or ERPG–2 values
are compared to our modeled exposure
levels to screen for potential acute
concerns. When AEGL–1/ERPG–1
values are available, they are used in
our acute risk assessments.
Acute REL values for 1-hour exposure
durations are typically lower than their
corresponding AEGL–1 and ERPG–1
values. Even though their definitions are
slightly different, AEGL–1 values are
often the same as the corresponding
ERPG–1 values, and AEGL–2 values are
often equal to ERPG–2 values.
Maximum HQ values from our acute
screening risk assessments typically
result when basing them on the acute
REL value for a particular pollutant. In
cases where our maximum acute HQ
value exceeds 1, we also report the HQ
value based on the next highest acute
dose-response value (usually the AEGL–
1 and/or the ERPG–1 value).
To develop screening estimates of
acute exposures in the absence of hourly
emissions data, generally we first
develop estimates of maximum hourly
emissions rates by multiplying the
average actual annual hourly emissions
rates by a default factor to cover
routinely variable emissions. For the
Ferroalloys Production source category
hourly emissions estimates were
available for individual emissions
points, so we did not use the default
factor of 10. Using emission test data,
hourly emission rates were developed
for those processes considered to
operate continuously (i.e., steady-state
operations for 8,760 hours per year) and
for those processes considered to
operate intermittently (i.e., non-steadystate operations for less than 8,760
hours per year). A discussion of the
hourly emissions estimates is provided
in the Methodology for Estimation of
Maximum Hourly Emissions for
Ferroalloy Sources, which is available in
the docket for this action.
As part of our acute risk assessment
process, for cases where acute HQ
values from the screening step were less
than or equal to 1, acute impacts were
deemed negligible and no further
analysis was performed. In cases where
an acute HQ from the screening step
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was greater than 1, additional sitespecific data were considered to
develop a more refined estimate of the
potential for acute impacts of concern.
For this source category, the data
refinements employed consisted of
using the site-specific facility layout to
distinguish facility property from an
area where the public could be exposed.
These refinements are discussed in the
draft risk assessment document, which
is available in the docket for this source
category. Ideally, we would prefer to
have continuous measurements over
time to see how the emissions vary by
each hour over an entire year. Having a
frequency distribution of hourly
emission rates over a year would allow
us to perform a probabilistic analysis to
estimate potential threshold
exceedances and their frequency of
occurrence. Such an evaluation could
include a more complete statistical
treatment of the key parameters and
elements adopted in this screening
analysis. However, we recognize that
having this level of data is rare, hence
our use of the multiplier approach.
To better characterize the potential
health risks associated with estimated
acute exposures to HAP, and in
response to a key recommendation from
the SAB’s peer review of the EPA’s RTR
risk assessment methodologies,22 we
generally examine a wider range of
available acute health metrics (e.g.,
RELs, AEGLs) than we do for our
chronic risk assessments. This is in
response to the SAB’s acknowledgement
that there are generally more data gaps
and inconsistencies in acute reference
values than there are in chronic
reference values. In some cases, when
Reference Value Arrays 23 for HAP have
been developed, we consider additional
acute values (i.e., occupational and
international values) to provide a more
complete risk characterization.
4. Conducting Multipathway Exposure
and Risk Screening
The potential for significant human
health risks due to exposures via routes
other than inhalation (i.e.,
multipathway exposures) and the
potential for adverse environmental
impacts were evaluated in a two-step
22 The SAB peer review of RTR Assessment
Methodologies is available at: https://
yosemite.epa.gov/sab/sabproduct.nsf/4AB3966E2
63D943A8525771F00668381/$File/EPA-SAB-10007-unsigned.pdf
23 U.S. EPA. (2009) Chapter 2.9 Chemical Specific
Reference Values for Formaldehyde in Graphical
Arrays of Chemical-Specific Health Effect
Referenhce Values for Inhalation Exposures (Final
Report). U.S. Environmental Protection Agency,
Washington, DC, EPA/600/r-09/061, and available
on-line at https://cfpub.epa.gov/ncea/dfm/
recordisplay.cfm?deid=211003.
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process. In the first step, we determined
whether any facilities emitted any PB–
HAP (HAP known to be persistent and
bio-accumulative in the environment).
There are 14 PB–HAP compounds or
compound classes identified for this
screening in the EPA’s Air Toxics Risk
Assessment Library (available at https://
www.epa.gov/ttn/fera/risk_atra_
vol1.html). They are cadmium
compounds, chlordane, chlorinated
dibenzodioxins and furans,
dichlorodiphenyldichloroethylene,
heptachlor, hexachlorobenzene,
hexachlorocyclohexane, lead
compounds, mercury compounds,
methoxychlor, polychlorinated
biphenyls, POM, toxaphene and
trifluralin.
Because one or more of these PB–HAP
are emitted by at least one facility in the
source category, we proceeded to the
second step of the evaluation. In this
step, we determined whether the
facility-specific emission rates of each of
the emitted PB–HAP were large enough
to create the potential for significant
non-inhalation human or environmental
risks under reasonable worst-case
conditions. To facilitate this step, we
have developed emission rate
thresholds for each PB–HAP using a
hypothetical worst-case screening
exposure scenario developed for use in
conjunction with the EPA’s Total Risk
Integrated Methodology.Fate, Transport,
and Ecological Exposure (TRIM.FaTE)
model. The hypothetical screening
scenario was subjected to a sensitivity
analysis to ensure that its key design
parameters were established such that
environmental media concentrations
were not underestimated (i.e., to
minimize the occurrence of false
negatives or results that suggest that
risks might be acceptable when, in fact,
actual risks are high) and to also
minimize the occurrence of false
positives for human health endpoints.
We call this application of the
TRIM.FaTE model TRIM–Screen. The
facility-specific emission rates of each of
the PB–HAP in the source category were
compared to the TRIM–Screen emission
threshold values for each of the PB–
HAP identified in the source category
datasets to assess the potential for
significant human health risks or
environmental risks via non-inhalation
pathways.
5. Assessing Risks Considering
Emissions Control Options
In addition to assessing baseline
inhalation risks and screening for
potential multipathway risks, we also
estimated risks considering the potential
emissions reductions that would be
achieved by the main control options
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under consideration. In these cases, the
expected emissions reductions were
applied to the specific HAP and
emissions points in the source category
dataset to develop corresponding
estimates of risk reductions.
6. Conducting Other Risk-Related
Analyses: Facilitywide Assessments
To put the source category risks in
context, we typically examine the risks
from the entire ‘‘facility,’’ where the
facility includes all HAP-emitting
operations within a contiguous area and
under common control. In other words,
we examine the HAP emissions not only
from the source category of interest, but
also emissions of HAP from all other
emissions sources at the facility for
which we have data. However, for the
Ferroalloys Production source category,
there are no other significant HAP
emissions sources operating at present.
Thus, there was no need to perform a
separate facility wide risk assessment.
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7. Considering Uncertainties in Risk
Assessment
Uncertainty and the potential for bias
are inherent in all risk assessments,
including those performed for the
source category addressed in this
proposal. Although uncertainty exists,
we believe that our approach, which
used conservative tools and
assumptions, ensures that our decisions
are health-protective. A brief discussion
of the uncertainties in the emissions
dataset, dispersion modeling, inhalation
exposure estimates and dose-response
relationships follows below. A more
thorough discussion of these
uncertainties is included in the risk
assessment documentation (Draft
Residual Risk Assessment for the
Ferroalloys Production Source Category)
available in the docket for this action.
a. Uncertainties in the Emissions
Dataset
Although the development of the RTR
dataset involved quality assurance/
quality control processes, the accuracy
of emissions values will vary depending
on the source of the data, the degree to
which data are incomplete or missing,
the degree to which assumptions made
to complete the datasets are accurate,
errors were made in estimating
emissions values and other factors. The
emission estimates considered in this
analysis generally are annual totals for
certain years that do not reflect shortterm fluctuations during the course of a
year or variations from year to year.
The estimates of peak hourly
emissions rates from stacks for the acute
effects screening assessment were based
on actual maximum hourly emissions
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estimates for individual emission
points, which is intended to account for
emissions fluctuations due to normal
facility operations.
b. Uncertainties in Dispersion Modeling
While the analysis employed the
EPA’s recommended regulatory
dispersion model, AERMOD, we
recognize that there is uncertainty in
ambient concentration estimates
associated with any model, including
AERMOD. In circumstances where we
had to choose between various model
options, where possible, model options
(e.g., rural/urban, plume depletion,
chemistry) were selected to provide an
overestimate of ambient air
concentrations of the HAP rather than
underestimates. However, because of
practicality and data limitation reasons,
some factors (e.g., meteorology, building
downwash) have the potential in some
situations to overestimate or
underestimate ambient impacts. For
example, meteorological data were
taken from a single year (1991) and
facility locations can be a significant
distance from the site where these data
were taken. Despite these uncertainties,
we believe that at off-site locations and
census block centroids, the approach
considered in the dispersion modeling
analysis should generally yield
overestimates of ambient HAP
concentrations.
c. Uncertainties in Inhalation Exposure
The effects of human mobility on
exposures were not included in the
assessment. Specifically, short-term
mobility and long-term mobility
between census blocks in the modeling
domain were not considered.24 The
assumption of not considering short or
long-term population mobility does not
bias the estimate of the theoretical MIR,
nor does it affect the estimate of cancer
incidence because the total population
number remains the same. It does,
however, affect the shape of the
distribution of individual risks across
the affected population, shifting it
toward higher estimated individual
risks at the upper end and reducing the
number of people estimated to be at
lower risks, thereby increasing the
estimated number of people at specific
high risk levels (e.g., one in 10,000 or
one in one million).
In addition, the assessment predicted
the chronic exposures at the centroid of
each populated census block as
surrogates for the exposure
24 Short-term mobility is movement from one
micro-environment to another over the course of
hours or days. Long-term mobility is movement
from one residence to another over the course of a
lifetime.
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concentrations for all people living in
that block. Using the census block
centroid to predict chronic exposures
tends to over-predict exposures for
people in the census block who live
farther from the facility and underpredict exposures for people in the
census block who live closer to the
facility. Thus, using the census block
centroid to predict chronic exposures
may lead to a potential understatement
or overstatement of the true maximum
impact, but is an unbiased estimate of
average risk and incidence.
The assessment evaluates the cancer
inhalation risks associated with
pollutant exposures over a 70-year
period, which is the assumed lifetime of
an individual. In reality, both the length
of time that modeled emissions sources
at facilities actually operate (i.e., more
or less than 70 years), and the domestic
growth or decline of the modeled
industry (i.e., the increase or decrease in
the number or size of United States
facilities), will influence the future risks
posed by a given source or source
category. Depending on the
characteristics of the industry, these
factors will, in most cases, result in an
overestimate both in individual risk
levels and in the total estimated number
of cancer cases. However, in rare cases,
where a facility maintains or increases
its emissions levels beyond 70 years,
residents live beyond 70 years at the
same location, and the residents spend
most of their days at that location, then
the risks could potentially be
underestimated. Annual cancer
incidence estimates from exposures to
emissions from these sources would not
be affected by uncertainty in the length
of time emissions sources operate.
The exposure estimates used in these
analyses assume chronic exposures to
ambient levels of pollutants. Because
most people spend the majority of their
time indoors, actual exposures may not
be as high, depending on the
characteristics of the pollutants
modeled. For many of the HAP, indoor
levels are roughly equivalent to ambient
levels, but for very reactive pollutants or
larger particles, these levels are
typically lower. This factor has the
potential to result in an overstatement of
25 to 30 percent of exposures.25
In addition to the uncertainties
highlighted above, there are several
factors specific to the acute exposure
assessment that should be highlighted.
The accuracy of an acute inhalation
exposure assessment depends on the
simultaneous occurrence of
25 U.S. EPA. National-Scale Air Toxics
Assessment for 1996. (EPA 453/R–01–003; January
2001; page 85.)
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independent factors that may vary
greatly, such as hourly emissions rates,
meteorology, and human activity
patterns. In this assessment, we assume
that individuals remain for 1 hour at the
point of maximum ambient
concentration as determined by the cooccurrence of peak emissions and worstcase meteorological conditions. These
assumptions would tend to be worstcase actual exposures as it is unlikely
that a person would be located at the
point of maximum exposure during the
time of worst-case impact.
d. Uncertainties in Dose-Response
Relationships
There are uncertainties inherent in
the development of the dose-response
values used in our risk assessments for
cancer effects from chronic exposures
and non-cancer effects from both
chronic and acute exposures. Some
uncertainties may be considered
quantitatively, and others generally are
expressed in qualitative terms. We note
as a preface to this discussion a point on
dose-response uncertainty that is
brought out in the EPA’s 2005 Cancer
Guidelines; namely, that ‘‘the primary
goal of EPA actions is protection of
human health; accordingly, as an
Agency policy, risk assessment
procedures, including default options
that are used in the absence of scientific
data to the contrary, should be health
protective’’ (EPA 2005 Cancer
Guidelines, pages 1–7). This is the
approach followed here as summarized
in the next several paragraphs. A
complete detailed discussion of
uncertainties and variability in doseresponse relationships is given in the
residual risk documentation which is
available in the docket for this action.
Cancer URE values used in our risk
assessments are those that have been
developed to generally provide an upper
bound estimate of risk. That is, they
represent a ‘‘plausible upper limit to the
true value of a quantity’’ (although this
is usually not a true statistical
confidence limit).26 In some
circumstances, the true risk could be as
low as zero; however, in other
circumstances the risk could be
greater.27 When developing an upper
bound estimate of risk and to provide
risk values that do not underestimate
risk, health-protective default
approaches are generally used. To err on
the side of ensuring adequate health
26 IRIS glossary (https://www.epa.gov/NCEA/iris/
help_gloss.htm).
27 An exception to this is the URE for benzene,
which is considered to cover a range of values, each
end of which is considered to be equally plausible,
and which is based on maximum likelihood
estimates.
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protection, the EPA typically uses the
upper bound estimates rather than
lower bound or central tendency
estimates in our risk assessments, an
approach that may have limitations for
other uses (e.g., priority-setting or
expected benefits analysis).
Chronic non-cancer reference (RfC)
and reference dose (RfD) values
represent chronic exposure levels that
are intended to be health-protective
levels. Specifically, these values provide
an estimate (with uncertainty spanning
perhaps an order of magnitude) of a
continuous inhalation exposure (RfC) or
a daily oral exposure (RfD) to the human
population (including sensitive
subgroups) that is likely to be without
an appreciable risk of deleterious effects
during a lifetime. To derive values that
are intended to be ‘‘without appreciable
risk,’’ the methodology relies upon an
uncertainty factor (UF) approach (U.S.
EPA, 1993, 1994) which considers
uncertainty, variability and gaps in the
available data. The UF are applied to
derive reference values that are
intended to protect against appreciable
risk of deleterious effects. The UF are
commonly default values,28 e.g., factors
of 10 or 3, used in the absence of
compound-specific data; where data are
available, UF may also be developed
using compound-specific information.
When data are limited, more
assumptions are needed and more UF
are used. Thus, there may be a greater
tendency to overestimate risk in the
sense that further study might support
development of reference values that are
higher (i.e., less potent) because fewer
default assumptions are needed.
However, for some pollutants, it is
possible that risks may be
underestimated.
While collectively termed ‘‘UF,’’ these
factors account for a number of different
quantitative considerations when using
28 According to the NRC report, Science and
Judgment in Risk Assessment (NRC, 1994)
‘‘[Default] options are generic approaches, based on
general scientific knowledge and policy judgment,
that are applied to various elements of the risk
assessment process when the correct scientific
model is unknown or uncertain.’’ The 1983 NRC
report, Risk Assessment in the Federal Government:
Managing the Process, defined default option as
‘‘the option chosen on the basis of risk assessment
policy that appears to be the best choice in the
absence of data to the contrary’’ (NRC, 1983a, p. 63).
Therefore, default options are not rules that bind
the Agency; rather, the Agency may depart from
them in evaluating the risks posed by a specific
substance when it believes this to be appropriate.
In keeping with EPA’s goal of protecting public
health and the environment, default assumptions
are used to ensure that risk to chemicals is not
underestimated (although defaults are not intended
to overtly overestimate risk). See EPA, 2004, An
Examination of EPA Risk Assessment Principles
and Practices, EPA/100/B–04/001 available at:
https://www.epa.gov/osa/pdfs/ratf-final.pdf.
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observed animal (usually rodent) or
human toxicity data in the development
of the RfC. The UF are intended to
account for: (1) Variation in
susceptibility among the members of the
human population (i.e., inter-individual
variability); (2) uncertainty in
extrapolating from experimental animal
data to humans (i.e., interspecies
differences); (3) uncertainty in
extrapolating from data obtained in a
study with less-than-lifetime exposure
(i.e., extrapolating from sub-chronic to
chronic exposure); (4) uncertainty in
extrapolating the observed data to
obtain an estimate of the exposure
associated with no adverse effects; and
(5) uncertainty when the database is
incomplete or there are problems with
the applicability of available studies.
Many of the UF used to account for
variability and uncertainty in the
development of acute reference values
are quite similar to those developed for
chronic durations, but they more often
use individual UF values that may be
less than 10. The UF are applied based
on chemical-specific or health effectspecific information (e.g., simple
irritation effects do not vary appreciably
between human individuals, hence a
value of 3 is typically used), or based on
the purpose for the reference value (see
the following paragraph). The UF
applied in acute reference value
derivation include: (1) Heterogeneity
among humans; (2) uncertainty in
extrapolating from animals to humans;
(3) uncertainty in lowest observed
adverse effect (exposure) level to no
observed adverse effect (exposure) level
adjustments; and (4) uncertainty in
accounting for an incomplete database
on toxic effects of potential concern.
Additional adjustments are often
applied to account for uncertainty in
extrapolation from observations at one
exposure duration (e.g., 4 hours) to
derive an acute reference value at
another exposure duration (e.g., 1 hour).
Not all acute reference values are
developed for the same purpose and
care must be taken when interpreting
the results of an acute assessment of
human health effects relative to the
reference value or values being
exceeded. Where relevant to the
estimated exposures, the lack of shortterm dose-response values at different
levels of severity should be factored into
the risk characterization as potential
uncertainties.
Although every effort is made to
identify peer-reviewed reference values
for cancer and noncancer effects for all
pollutants emitted by the sources
included in this assessment, some HAP
continue to have no reference values for
cancer or chronic noncancer or acute
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effects. Because exposures to these
pollutants cannot be included in a
quantitative risk estimate, an
understatement of risk for these
pollutants at environmental exposure
levels is possible. For a group of
compounds that are either unspeciated
or do not have reference values for every
individual compound (e.g., glycol
ethers), we conservatively use the most
protective reference value to estimate
risk from individual compounds in the
group of compounds.
Additionally, chronic reference values
for several of the compounds included
in this assessment are currently under
the EPA IRIS review and revised
assessments may determine that these
pollutants are more or less potent than
the current value. We may re-evaluate
residual risks for the final rulemaking if
these reviews are completed prior to our
taking final action for this source
category and a dose-response metric
changes enough to indicate that the risk
assessment supporting this notice may
significantly understate human health
risk.
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e. Uncertainties in the Multipathway
and Environmental Effects Assessment
We generally assume that when
exposure levels are not anticipated to
adversely affect human health, they also
are not anticipated to adversely affect
the environment. For each source
category, we generally rely on the sitespecific levels of PB–HAP emissions to
determine whether a full assessment of
the multipathway and environmental
effects is necessary. Our screening
methods use worst-case scenarios to
determine whether multipathway
impacts might be important. The results
of such a process are biased high for the
purpose of screening out potential
impacts. Thus, when individual
pollutants or facilities screen out, we are
confident that the potential for
multipathway impacts is negligible. On
the other hand, when individual
pollutants or facilities do not screen out,
it does not mean that multipollutant
impacts are significant, only that we
cannot rule out that possibility.
C. How did we consider the risk results
in making decisions for this proposal?
In evaluating and developing
standards under section 112(f)(2), as
discussed in section I.B of this
preamble, we apply a two-step process
to address residual risk. In the first step,
the EPA determines whether risks are
acceptable. This determination
‘‘considers all health information,
including risk estimation uncertainty,
and includes a presumptive limit on
maximum individual lifetime [cancer]
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risk (MIR) 29 of approximately one in 10
thousand [i.e., 100 in one million]’’ (54
FR 38045). In the second step of the
process, the EPA sets the standard at a
level that provides an ample margin of
safety ‘‘in consideration of all health
information, including the number of
persons at risk levels higher than
approximately one in one million, as
well as other relevant factors, including
costs and economic impacts,
technological feasibility, and other
factors relevant to each particular
decision.’’ (Id.)
In past residual risk actions, the EPA
has presented and considered a number
of human health risk metrics associated
with emissions from the category under
review, including: the MIR; the numbers
of persons in various risk ranges; cancer
incidence; the maximum non-cancer HI;
and the maximum acute non-cancer
hazard (72 FR 25138, May 3, 2007; 71
FR 42724, July 27, 2006). In most recent
proposals (75 FR 65068, October 21,
2010; 75 FR 80220, December 21, 2010;
and 76 FR 29032, May 19, 2011), the
EPA also presented and considered
additional measures of health
information, such as estimates of the
risks associated with the maximum
level of emissions which might be
allowed by the current MACT standards
(see, e.g., 75 FR 65068, October 21, 2010
and 75 FR 80220, December 21, 2010).
The EPA also discussed and considered
risk estimation uncertainties. The EPA
is providing this same type of
information in support of the proposed
actions described in this Federal
Register notice.
The Agency is considering all
available health information to inform
our determinations of risk acceptability
and ample margin of safety under CAA
section 112(f). Specifically, as explained
in the Benzene NESHAP, ‘‘the first step
judgment on acceptability cannot be
reduced to any single factor’’ and thus
‘‘[t]he Administrator believes that the
acceptability of risk under [previous]
section 112 is best judged on the basis
of a broad set of health risk measures
and information’’ (54 FR 38046).
Similarly, with regard to making the
ample margin of safety determination,
as stated in the Benzene NESHAP ‘‘[in
the ample margin decision, the Agency
again considers all of the health risk and
other health information considered in
the first step. Beyond that information,
additional factors relating to the
appropriate level of control will also be
considered, including cost and
29 Although defined as ‘‘maximum individual
risk,’’ MIR refers only to cancer risk. MIR, one
metric for assessing cancer risk, is the estimated
risk were an individual exposed to the maximum
level of a pollutant for a lifetime.
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economic impacts of controls,
technological feasibility, uncertainties,
and any other relevant factors.’’ Id.
The Agency acknowledges that the
Benzene NESHAP provides flexibility
regarding what factors the EPA might
consider in making determinations and
how these factors might be weighed for
each source category. In responding to
comment on our policy under the
Benzene NESHAP, the EPA explained
that: ‘‘The policy chosen by the
Administrator permits consideration of
multiple measures of health risk. Not
only can the MIR figure be considered,
but also incidence, the presence of noncancer health effects, and the
uncertainties of the risk estimates. In
this way, the effect on the most exposed
individuals can be reviewed as well as
the impact on the general public. These
factors can then be weighed in each
individual case. This approach complies
with the Vinyl Chloride mandate that
the Administrator ascertain an
acceptable level of risk to the public by
employing [her] expertise to assess
available data. It also complies with the
Congressional intent behind the CAA,
which did not exclude the use of any
particular measure of public health risk
from the EPA’s consideration with
respect to CAA section 112 regulations,
and, thereby, implicitly permits
consideration of any and all measures of
health risk which the Administrator, in
[her] judgment, believes are appropriate
to determining what will ‘protect the
public health’ ’’ (54 FR at 38057).
Thus, the level of the MIR is only one
factor to be weighed in determining
acceptability of risks. The Benzene
NESHAP explained that ‘‘an MIR of
approximately one in 10 thousand
should ordinarily be the upper end of
the range of acceptability. As risks
increase above this benchmark, they
become presumptively less acceptable
under CAA section 112, and would be
weighed with the other health risk
measures and information in making an
overall judgment on acceptability. Or,
the Agency may find, in a particular
case, that a risk that includes MIR less
than the presumptively acceptable level
is unacceptable in the light of other
health risk factors’’ (Id. at 38045).
Similarly, with regard to the ample
margin of safety analysis, the EPA stated
in the Benzene NESHAP that: ‘‘* * *
EPA believes the relative weight of the
many factors that can be considered in
selecting an ample margin of safety can
only be determined for each specific
source category. This occurs mainly
because technological and economic
factors (along with the health-related
factors) vary from source category to
source category’’ (Id. at 38061).
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The EPA wishes to point out that
certain health information has not been
considered to date in making residual
risk determinations. In assessing risks to
populations in the vicinity of the
facilities in each category, we present
estimates of risk associated with HAP
emissions from the source category
alone (source category risk estimates),
and generally we have also assessed
risks due to HAP emissions from the
entire facility at which the covered
source category is located (facilitywide
risk estimates). We have not, however,
attempted to characterize the risks
associated with all HAP emissions
impacting the populations living near
the sources in these categories. That is,
at this time, we do not attempt to
quantify those HAP risks that may be
associated with emissions from other
facilities that do not include the source
categories in question, mobile source
emissions, natural source emissions,
persistent environmental pollution, or
atmospheric transformation in the
vicinity of the sources in these
categories.
The Agency understands the potential
importance of considering an
individual’s total exposure to HAP in
addition to considering exposure to
HAP emissions from the source category
and facility. This is particularly
important when assessing non-cancer
risks, where pollutant-specific exposure
health reference levels (e.g., RfCs) are
based on the assumption that thresholds
exist for adverse health effects. For
example, the Agency recognizes that,
although exposures attributable to
emissions from a source category or
facility alone may not indicate the
potential for increased risk of adverse
non-cancer health effects in a
population, the exposures resulting
from emissions from the facility in
combination with emissions from all of
the other sources (e.g., other facilities) to
which an individual is exposed may be
sufficient to result in increased risk of
adverse non-cancer health effects. In
May 2010, the EPA SAB advised us
‘‘* * * that RTR assessments will be
most useful to decision makers and
communities if results are presented in
the broader context of aggregate and
cumulative risks, including background
concentrations and contributions from
other sources in the area.’’ 30
30 EPA’s responses to this and all other key
recommendations of the SAB’s advisory on RTR
risk assessment methodologies (which is available
at: https://yosemite.epa.gov/sab/sabproduct.nsf/
4AB3966E263D943A8525771F00668381/$File/EPASAB-10-007-unsigned.pdf) are outlined in a memo
to this rulemaking docket from David Guinnup
entitled, EPA’s Actions in Response to the Key
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Although we are interested in placing
source category and facilitywide HAP
risks in the context of total HAP risks
from all sources combined in the
vicinity of each source, we are
concerned about the uncertainties of
doing so. At this point, we believe that
such estimates of total HAP risks will
have significantly greater associated
uncertainties than for the source
category or facilitywide estimates, and
hence would compound the uncertainty
in any such comparison. This is because
we have not conducted a detailed
technical review of HAP emissions data
for source categories and facilities that
have not previously undergone an RTR
review or are not currently undergoing
such review. We are requesting
comment on whether and how best to
estimate and evaluate total HAP
exposure in our assessments, and, in
particular, on whether and how it might
be appropriate to use information from
the EPA’s NATA to support such
estimates. We are also seeking comment
on how best to consider various types
and scales of risk estimates when
making our acceptability and ample
margin of safety determinations under
CAA section 112(f).
D. How did we perform the technology
review?
Our technology review focused on the
identification and evaluation of
developments in practices, processes,
and control technologies that have
occurred since the 1999 NESHAP was
promulgated. In cases where the
technology review identified such
developments, we conducted an
analysis of the technical feasibility of
applying these developments, along
with the estimated impacts (costs,
emissions reductions, risk reductions,
etc.) of applying these developments.
We then made decisions on whether it
is necessary to propose amendments to
the 1999 NESHAP to require any of the
identified developments.
Based on our analyses of the data and
information collected by the ICR and
our general understanding of the
industry and other available information
on potential controls for this industry,
we identified several potential
developments in practices, processes,
and control technologies. For the
purpose of this exercise, we considered
any of the following to be a
‘‘development’’:
• Any add-on control technology or
other equipment that was not identified
and considered during development of
the 1999 NESHAP.
Recommendations of the SAB Review of RTR Risk
Assessment Methodologies.
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• Any improvements in add-on
control technology or other equipment
(that were identified and considered
during development of the 1999
NESHAP) that could result in significant
additional emissions reduction.
• Any work practice or operational
procedure that was not identified or
considered during development of the
1999 NESHAP.
• Any process change or pollution
prevention alternative that could be
broadly applied to the industry and that
was not identified or considered during
development of the 1999 NESHAP.
In addition to reviewing the practices,
processes, or control technologies that
were not considered at the time we
developed the 1999 NESHAP, we
reviewed a variety of data sources in our
evaluation of whether there were
additional practices, processes, or
controls to consider for the Ferroalloys
Production industry. Among the data
sources we reviewed were the NESHAP
for various industries that were
promulgated after the 1999 NESHAP.
We reviewed the regulatory
requirements and/or technical analyses
associated with these regulatory actions
to identify any practices, processes, and
control technologies considered in these
efforts that could possibly be applied to
emissions sources in the Ferroalloys
Production source category, as well as
the costs, non-air impacts, and energy
implications associated with the use of
these technologies.
Additionally, we requested
information from facilities regarding
developments in practices, processes, or
control technology. Finally, we
reviewed other information sources,
such as State or local permitting agency
databases and industry-supported
databases.
E. What other issues are we addressing
in this proposal?
In addition to the analyses described
above, we also reviewed other aspects of
the MACT standards for possible
revision as appropriate and necessary.
Based on this review we have identified
aspects of the MACT standards that we
believe need revision. This includes
proposing revisions to the startup,
shutdown, and malfunction (SSM)
provisions of the MACT rule in order to
ensure that they are consistent with a
recent court decision in Sierra Club v.
EPA, 551 F. 3d 1019 (DC Cir. 2008). In
addition, we are proposing various other
changes to monitoring and testing
requirements to ensure that this rule
includes the measures needed to ensure
continuous compliance at major sources
subject to the revised NESHAP for the
Ferroalloys Production source category.
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Our analyses and proposed decisions
related to SSM and other testing and
reporting requirements for this source
category are presented in section IV.E of
this preamble.
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IV. Analytical Results and Proposed
Decisions
This section of the preamble provides
the results of our review of the MACT
rule including the RTR for the
Ferroalloys Production source category
and our proposed decisions concerning
changes to the 1999 NESHAP.
A. What are the results of our analyses
and proposed decisions regarding
unregulated pollutants?
In this section, we describe how we
addressed unregulated emissions,
including how we calculate MACT
floors, how we account for variability in
those floor calculations, and how we
consider beyond the floor options. As
described previously, the CAA section
112(d) requires the EPA to promulgate
national technology-based emission
standards for hazardous air pollutants
(NESHAP) for listed source categories,
including this source category. For more
information on this analysis, see the
Draft MACT Floor Analysis for the
Ferroalloys Production Source Category
which is available in the docket for this
proposed action. Based on the ICR data
that we collected, we conducted a
MACT Floor analysis.
Section 112(d)(3)(B) of the CAA
requires that the MACT standards for
existing sources be at least as stringent
as the average emissions limitation
achieved by the best performing five
sources (for which the Administrator
has or could reasonably obtain
emissions information) in a category
with fewer than 30 sources. The
Ferroalloy Production source category
consists of fewer than 30 sources.
Where, as here, there are five or fewer
sources, we base the MACT floor limit
on the average emissions limitation
achieved by those sources for which we
have data.
The EPA must exercise its judgment,
based on an evaluation of the relevant
factors and available data, to determine
the level of emissions control that has
been achieved by the best performing
sources under variable conditions. It is
recognized in the case law that the EPA
may consider variability in estimating
the degree of emissions reduction
achieved by best-performing sources
and in setting MACT floors. See
Mossville Envt’l Action Now v. EPA, 370
F.3d 1232, 1241–42 (DC Cir 2004)
(holding the EPA may consider
emissions variability in estimating
performance achieved by best-
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performing sources and may set the
floor at a level that a best-performing
source can expect to meet ‘‘every day
and under all operating conditions’’).
With regard to data used to determine
the MACT limits, we received detailed
emissions data for multiple HAP from
one furnace and one crushing system
baghouse at each plant (collected at the
outlet of the control device) based on an
ICR sent to the two companies in 2010.
We are soliciting additional emissions
data for the operating furnaces and
crushing system baghouses for which
we do not have data and any other
emissions sources at ferroalloys
production facilities including available
information on the quantity and
composition of process fugitive
emissions.
1. Mercury Emissions
The raw materials used to produce
ferroalloys contain various amounts of
mercury, which is emitted during the
smelting process. These mercury
emissions are derived primarily from
the manganese ore although there may
be trace amounts in the coke or coal
used in the smelting process. While
some of the mercury that is in
particulate or oxidized forms is
captured by the particulate control
devices, the more volatile elemental
mercury is largely emitted to the
atmosphere. We found that mercury
emissions are emitted from the furnaces
as measured during the ICR test program
(estimated to be 540 pounds per year
(lb/yr) at one plant and 140 lb/yr at the
other plant). Pursuant to CAA section
112(d)(2) and 112(d)(3), we are
proposing to revise the 1999 NESHAP to
include emission limits for mercury.
As discussed above, the MACT floor
limit is calculated based on the average
performance of the units in each
category plus an amount to account for
these units’ variability. To account for
variability in the operation and
emissions, the stack test data were used
to calculate the average emissions and
the 99 percent upper predictive limit
(UPL) to derive the MACT floor limit.
For more information on how we
calculated the MACT floors and other
emission limits, see the Ferroalloys
Production MACT Floor Analysis
document, which is available in the
docket.
Using this method, the MACT floor
(or 99 percent UPL) for exhaust mercury
concentrations from existing furnaces is
80 mg/dscm at 2 percent carbon dioxide
(CO2). This MACT floor limit is higher
than the actual emissions measured
during the ICR performance tests at each
plant. Therefore, we anticipate that both
of the existing sources would be able to
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meet this limit without installing
additional controls.
With regard to new sources, as
described above, the MACT floor for
new sources cannot be less stringent
than the emissions performance that is
achieved in practice by the bestcontrolled similar source. A variability
analysis similar to that used for existing
sources was then performed to calculate
a 99 percent UPL using the three run
test data from the top source. For this
source category, we calculate that the
UPL MACT floor limit for new sources
is 16 mg/dscm at 2 percent CO2. This
limit is based on the performance of the
best performing source.
The next step in establishing MACT
standards is the beyond the floor
analysis. In this step, we investigate
other mechanisms for further reducing
HAP emissions that are more stringent
than the MACT floor level of control in
order to ‘‘require the maximum degree
of reduction in emissions’’ of HAP. In
setting such standards, section 112(d)(2)
requires the Agency to consider the cost
of achieving the additional emission
reductions, any non-air quality health
and environmental impacts, and energy
requirements. Historically, these factors
have included factors such as solid
waste impacts of a control, effects of
emissions on bodies of water, as well as
the energy impacts.
As described below, we considered
beyond-the-floor control options to
further reduce emissions of mercury.
Because of our limited data set, we
considered setting a MACT limit for
existing sources based on the
performance of the best performing
source (i.e., based upon the test data
used to calculate the MACT floor for
new sources) such that the MACT limit
for existing sources would be the same
as the UPL MACT limit for new sources
(i.e., 16 mg/dscm). Under this option, the
best performing source would need no
additional controls to meet the limit,
since their current performance defines
the new source limit. With regard to the
other facility in the source category, as
described below, we believe this limit
could be achieved by the addition of an
activated carbon injection system,
which is a proven technology for
mercury control. Compliance would be
demonstrated by periodic performance
testing and continuous parameter
monitoring.
In evaluating a beyond the floor
option, we evaluate, among other things,
the costs of achieving additional
emission reductions beyond the floor
level of control. No facilities in the
source category use add-on control
devices or work practices to limit
mercury emissions beyond what is
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achieved as co-control of the emissions
with the particulate matter control
device. However, we identified both
carbon bed technology and activated
carbon injection as commercially
available mercury emission reduction
techniques. Carbon bed technology
(which is one of the primary control
devices used at Industrial Gold
Production facilities in the U.S. to
minimize mercury emissions, as
described in the proposed rule for that
category 31) does not appear to be a
viable technology to control the large
volumes of airflow generated by the
electric arc furnaces in the Ferroalloys
Production source category. The carbon
bed technology is applicable to gas
streams with low volumes of airflow,
and is characterized with relatively high
pressure drops. Accordingly this
technology is not used in industries
with high volumes of airflow, such as
industrial boilers and power plants.
In contrast, activated carbon injection
has been used to control mercury
emissions at various types of facilities
that have large volumes of airflow
including some coal-fired power plants,
waste incinerators and cement kilns.
Based on available information,
activated carbon injection appears to be
a technologically feasible control for
mercury for these larger volume
combustion sources. Mercury
reductions of up to 90 or 95 percent
have been reported at these other
sources and should also be achievable at
ferroalloys production facilities. Based
on data and information on these
mercury controls for other combustion
sources (such as utility boilers,
incinerators and cement kilns), and
based on our experience with these
controls, we conclude that activated
carbon injection is a viable control
technology for the Ferroalloys
Production source category.
Activated carbon injection can be
installed upstream or downstream of an
existing particulate matter control
device. In cases where a source is
concerned about potential impacts of
waste carbon on the source’s waste
stream and resulting disposal options or
the ability to sell or reuse baghouse
dust, the source can install the activated
carbon injection downstream of the
particulate matter control device with a
separate polishing baghouse to collect
the carbon. In other cases, the source
can install the activated carbon injection
upstream of the particulate matter
control device and use the existing
31 National Emission Standards for Hazardous Air
Pollutants: Gold Mine Ore Processing and
Production Area Source Category. Proposed Rule
(75 FR 22470);
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particulate control device to remove the
carbon from the airstream.
We reviewed facility specific control
options that included putting the
mercury controls downstream of the
existing furnace baghouse to avoid the
potential issues with sale or reuse of
baghouse dust associated with upstream
controls. Under this scenario, the
activated carbon injection system would
be followed by a ‘‘polishing’’ baghouse
to capture the activated carbon for
disposal. In the case of the existing
furnace scrubber, we assumed the
source could put the activated carbon
injection system upstream of the
scrubber, the carbon would be captured
by the scrubber and the resulting sludge
treated according to the existing
treatment process at the plant. Based on
discussion 32 with a vendor and other
control technology experts, we do not
believe that the resulting carbon waste
in either scenario would trigger waste
disposal concerns. We request comment
on these assumptions.
We estimate that under this beyond
the floor option described above (i.e., a
proposed limit of 16 mg/dscm), that one
facility would need to install additional
controls such as activated carbon
injection to meet this limit, and that this
would achieve about 420 pounds of
reduction per year in mercury
emissions. The capital costs are
estimated to be $1.7 million, annualized
capital and operating costs to be $1.4
million, with an overall costeffectiveness of $3,300 per pound. The
general range of costs for mercury
controls from other MACT rules has
been about $1,250 to $55,200 per pound
of mercury removed (76 FR 25075, May
3, 2011). The EPA requests information
on other control technologies available
to Ferroalloys Production manufacturers
to reduce mercury emissions. Other
controls might include process changes,
substitution of materials, collection or
enclosure systems, work practices, or
combinations of such methods; which
reduce the volume of mercury emissions
from existing sources.
It is important to note that there is no
bright line for determining costeffectiveness. Each rulemaking is
different and various factors must be
considered. Nevertheless, the costeffectiveness of mercury controls in this
proposed rule for Ferroalloys
Production is near the lower end of the
range. Some of the factors we consider
in determining the costs of control
technologies under section 112(d)(2)
include, but are not limited to the
following: total capital costs; annual
32 Conversation with D. Lipscomb, Albemarle.
August 22, 2011.
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costs; and costs compared to total
revenues (e.g., costs to revenue ratios).
Other factors besides cost are
considered into our decision. For
example, whether the standards
significantly impact one or more small
businesses, whether the controls would
significantly impact production, and
whether, and to what extent, the
controls result in adverse impacts to
other media (e.g., hazardous waste
issues). We propose that these mercury
controls are feasible for the Ferroalloys
Production source category from a
technical standpoint and are cost
effective. We are proposing a MACT
standard for mercury emissions of 16
mg/dscm for both existing and new
sources under the authority of sections
112(d)(2) and (d)(3). To meet this
proposed limit, we have preliminarily
determined that activated carbon
injection is feasible to implement for the
Ferroalloys Production source category
from a technical standpoint and that
control costs fall within the range of
other mercury controls in other MACT
rules. More information regarding how
the MACT standards were calculated
and the costs is provided in Ferroalloys
Production MACT Floor and Cost
Memos, which are available in the
docket for this rulemaking.
We are requesting comment on the
proposed standard of 16 mg/dscm for
mercury. We also seek comments and
information on our conclusion that
activated carbon injection technology to
meet the mercury emissions limit for
this source category is technically and
economically feasible. Moreover, we
seek comments on the factors related to
costs and economics (such as those
described in the paragraph above)
regarding the feasibility and costs of
activated carbon injection for this
industry. We also seek comments on
other possible controls that could be
effective to reduce mercury emissions
beyond the floor, including the amount
and cost of the resulting emissions
reductions. Furthermore, we seek
comment on whether work practices to
minimize mercury emissions, such as
switching to manganese ores with low
mercury content, could be technically
and economically feasible.
Moreover, we request comment on
whether there is a basis to subcategorize
manganese production operations for
mercury. For example, is there a basis
on which to subcategorize
ferromanganese production and
silicomanganese production processes?
Although we are requesting comment on
subcategorization, we do not believe
that subcategorization would have any
substantive effect on the resulting
standards or the costs of controls since
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there would be no change in the costs
and feasibility of mercury controls
evaluated for these sources.
We are proposing that any source
installing activated carbon injection
would be required to continuously
monitor the carbon injection rate into
the airstream being controlled. We
request comment on the level of
variability in the carbon injection rate
that should be allowed, and what
percent decrease in the rate should be
considered significant.
We also propose that sources monitor
the mercury content in the manganese
ore. Specifically, we propose that the
determination of a significant increase
in mercury content would be that the
12-month rolling weighted average
mercury concentration based on
monthly sampling in the manganese ore
increases by 10 percent or more
compared to the baseline weighted
average mercury concentration. If that
limit is exceeded, the source would be
required to readjust the carbon injection
rate as specified in the source’s
monitoring plan or retest within 30 days
if there is not a dedicated mercury
control device. If a new ore is added,
sampling would be required as well.
We request comment on this ore
monitoring provision. We are especially
interested in any data that would show
the variability in mercury concentration
between different ore samples from the
same location and the variability of the
types of ores used in manganese
production. If ore type and mercury
content are demonstrated to be stable,
we might consider reducing the
frequency of sampling/calculations to
quarterly or less.
2. Polycyclic Aromatic Hydrocarbons
(PAHs)
PAH emissions are products of
incomplete combustion from the
smelting operation, and a subset of the
listed HAP POM. Some of these
emissions are likely to be in particulate
form, but a significant portion is
expected to be in a gaseous form.
Therefore, the existing particulate
matter control devices only achieve
partial control of these compounds. No
existing facilities in the source category
control PAH or use work practices to
limit emissions of PAH emissions
specifically. However, under today’s
proposal, these pollutants would be
controlled with the same activated
carbon injection technology as mercury.
Because of this, emission reductions
could be achieved via co-control at no
additional costs. Pursuant to CAA
section 112(d)(2) and 112(d)(3), we are
proposing to revise the 1999 NESHAP to
include an emission limit for PAH.
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We have stack test data from only one
furnace for PAH emissions. As such, the
MACT floor would be based on the
performance level achieved at that
furnace (i.e., the average emissions of
that furnace plus an amount to account
for variability). Based on these data and
applying the 99 percent UPL, we
calculate that the MACT floor limit for
PAHs would be 887 mg/dscm. We also
evaluated control performance that
could be achieved via co-control of
mercury emissions with activated
carbon injection as a beyond-the-floor
option. Based on information from
carbon vendors, an activated carbon
system that is designed to achieve a 90
percent reduction in mercury emissions
(which we expect would be applied to
meet the proposed mercury standard
discussed above) should also achieve a
high degree of reduction in PAH with
no additional costs. Assuming a 90
percent reduction from the calculated
99 percent UPL of 887 mg/dscm, the
resulting limit would be 89 mg/dscm.
Thus, a proposed limit for PAHs of 89
mg/dscm could be achieved with the
same controls needed for mercury with
no additional costs.
Therefore, pursuant to CAA sections
112(d)(2) and (d)(3), we are proposing to
revise the 1999 NESHAP to include an
emission limit for PAH of 89 mg/dscm
for new and existing sources.
3. Hydrochloric acid
Hydrochloric acid (HCl) is a product
of combustion, and the level of
emissions is dictated by the chlorine
content of the coal or coke used as a
reducing agent in the smelting process.
Based on test data from the ICR, we
estimate that the two facilities in this
source category emit 6 to 11 tpy of HCl.
While these levels of emissions are
nontrivial, they are relatively low
compared to some other types of
combustion sources. The primary reason
for this is that manganese producers use
coke instead of coal as the primary
reducing agent in the smelting
operation. Because coke is a refined
product, much of the original chlorine
content in the coal is removed in the
coking process, which greatly reduces
potential emissions. Second, one of the
five furnaces at these plants is equipped
with a scrubber, which provides cocontrol of particulate matter and HCl
emissions. Notwithstanding the
relatively low HCl emissions from
facilities in this source category, section
112(d) requires us to set MACT for HAP
emitted from the source category.
Pursuant to CAA section 112(d)(2) and
112(d)(3), we are proposing to revise the
1999 NESHAP to include emission
limits for HCl.
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As discussed above, the MACT floor
limit is calculated based on the average
performance of the units in each
category plus an amount to account for
these units’ variability. To account for
variability in the operation and
emissions, the stack test data were used
to calculate the average emissions and
the 99 percent UPL to derive the MACT
floor limit. However, a number (50
percent) of the individual data points
were reported as below the applicable
test detection limits.33 The following
discussion describes how we handle
such data in our MACT calculations.
Also, as described below, we request
comment on how this uncertainty might
influence establishing an emission limit
instead of a work practice standard.
Test method measurement
imprecision is a contributor to the
variability of a set of emissions data.
One element is associated with method
detection capabilities and a second is a
function of the measurement value.
Measurement imprecision is
proportionally highest for values
measured below or near a method’s
detection level and proportionally lower
for values measured above the method
detection level.
The probability procedures applied in
calculating the MACT floor or beyond
the floor emissions limit inherently and
reasonably account for emissions data
variability including measurement
imprecision when the database
represents multiple tests from multiple
emissions units for which all of the data
are measured significantly above the
method detection level. This is less true
when the database includes some
emissions occurring below method
detection capabilities that are reported
as the method detection level values.
The EPA’s guidance to facilities for
reporting pollutant emissions in
response to the ICR data collection
specified the criteria for determining
test-specific method detection levels.
Those criteria ensure that there is only
about a 1 percent probability of an error
in deciding that the pollutant measured
at the method detection level is present
when in fact it was absent. Such a
probability is also called a false positive
or an alpha, Type I, error. Because of
sample and emissions matrix effects,
laboratory techniques, sample size, and
other factors, method detection levels
normally vary from test to test for any
specific test method and pollutant
measurement. The expected
33 We conducted this analysis for all measured
pollutant according to the following method when
non detects were reported. However only the
hydrochloric acid and formaldehyde data needed a
detection limit correction to adequately account for
variability, as described below.
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measurement imprecision is 40 to 50
percent or greater at levels measured at
the method detection level or less. The
expected measurement imprecision
decreases to 10 to 15 percent for values
measured at a level about three times
the method detection level or greater.34
Also in accordance with our
guidance, source owners identified
emissions data which were measured
below the method detection level and
reported those values as equal to the
method detection level as determined
for that test. An effect of reporting data
in this manner is that the resulting
database is somewhat truncated at the
lower end of the measurement range
(i.e., no values reported below the testspecific method detection level). A
MACT floor or beyond the floor
emissions limit based on a truncated
database or otherwise including values
measured near the method detection
level may not adequately account for
measurement imprecision contribution
to the data variability.
We applied the following procedures
to account for the effect of measurement
imprecision associated with a database
that includes method detection level
data. The following process also
addresses the concerns associated with
use of a small data set, such as the
Ferroalloys Production data set for HCl.
As a first step, we reviewed an HCl
emissions data set for the industrial
boilers rule, which represents several
hundred emissions tests used in the
floor calculations (i.e., best performers)
for the boilers rule to determine typical
method detection levels. We have data
from multiple industrial boilers tests
and used those data to confirm that
method detection levels that testers
reported were as good as or better (i.e.,
lower) than the values reported in the
method. We presume that data for the
best performing units also reflect the
capabilities of high quality testing
companies and laboratories. Further, the
method detection levels calculated from
larger data sets are more representative
of the inherent measurement variability
both within and between testing
companies than the limited Ferroalloys
Production dataset. We believe that
emissions tests conducted with these
methods for most combustion
operations (e.g., fossil fuel, biomass, and
waste fired units; brick and clay kilns;
Portland cement kilns), including
ferroalloys production, should produce
method detection levels very similar to
34 American Society of Mechanical Engineers,
Reference Method Accuracy and Precision
(ReMAP): Phase 1, Precision of Manual Stack
Emission Measurements, CRTD Vol. 60, February
2001.
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the level of 60 mg/dscm that is the result
of this review.
The second step in the process was to
calculate three times the RDL and
compare that value to the calculated
MACT floor or beyond the floor
emissions limit. We use the
multiplication factor of three to
approximate a 99 percent upper
confidence interval for a data set of
seven or more values. If three times the
RDL was less than the calculated MACT
floor emissions limit calculated from the
UPL, we would conclude that
measurement variability was adequately
addressed. The calculated MACT floor
or beyond the floor emissions limit
would need no adjustment. If, on the
other hand, the value equal to three
times the RDL was greater than the UPL,
we would conclude that the calculated
MACT floor or beyond the floor
emissions limit does not account
entirely for measurement variability. If
indicated, we substituted the value
equal to three times the RDL to apply as
the adjusted MACT floor or beyond the
floor emissions limit. This adjusted
value would ensure measurement
variability is adequately addressed in
the MACT floor or the beyond the floor
emissions limit.
For HCl, three times the RDL was less
than the calculated 99 percent UPL for
exhaust HCl concentration from existing
furnaces. Thus, for existing sources, the
MACT floor for HCl is set at the UPL,
or 809 mg/dscm corrected to 2 percent
CO2.
Consistent with CAA section
112(d)(3), the MACT floor for new
sources cannot be less stringent than the
emissions control that is achieved in
practice by the best-controlled similar
source. The 99 percent UPL calculated
for HCl based on the best performing
source is less stringent than the MACT
floor for HCl at existing furnaces. We
determined that the use of the best
performing source UPL is not
appropriate in this situation because the
high variability and small data pool
would result in a new source MACT
floor limit that is less stringent than the
limit based on the UPL calculated from
the larger data pool for existing sources.
Given that the 99 percent UPL for new
sources is higher than the 99 percent
UPL for existing sources, we determined
that the MACT limit for new sources
should be equal to the MACT limit for
existing sources.
We then considered a beyond-thefloor option to further reduce emissions
of HCl at existing sources based on
application of additional add-on control
devices, such as lime injection, but their
use is not indicated given the high costs
of installing and operating such
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controls. There is also concern that use
of this technology could prevent the
current practice of reusing or selling
baghouse dust and the resulting waste
reduction benefits. See the Draft MACT
Floor Analysis for the Ferroalloys
Production Source Category in the
docket for more discussion of this topic.
Therefore, pursuant to CAA sections
112(d)(2) and 112(d)(3), we are
proposing to revise the 1999 NESHAP to
include emission limits for new and
existing sources for HCl of 809 mg/dscm.
At this level, we do not anticipate that
either source would be required to
install controls to meet the limits. For
more information on how these limits
were derived, see the Draft MACT Floor
Analysis for the Ferroalloys Production
Source Category. As described above,
there are some measurements (i.e., 50
percent) reported as below the method
detection level. Because of the potential
uncertainty in basing a limit partially on
non-detect values, we considered the
possibility of proposing work practice
standards such as a limit on the amount
of coal (the primary source of chlorine
in the raw materials) in lieu of
numerical emission limits. We request
comment on whether this or other work
practices might be appropriate.
4. Formaldehyde
Formaldehyde emissions are also
products of incomplete combustion
from the smelting operation. Based on
test data from the ICR, we estimate that
the two facilities in this source category
emit approximately 2 tpy of
formaldehyde. Pursuant to CAA section
112(d)(2) and 112(d)(3), we are
proposing to revise the 1999 NESHAP to
include emission limits for
formaldehyde.
The measured average formaldehyde
emissions ranged from 57 to 78 mg/dscm
corrected to 2 percent CO2. Because the
formaldehyde emissions data included
some data points (50 percent) reported
as below the detection limit, we
employed a version of the methodology
used for HCl to determine the MACT
floor. However, in this case we lack the
underlying large data set of
formaldehyde method detection limits
that we had for HCl method detection
limits. In this case, the first step was to
define a method detection level that is
representative of the data used in
defining the best performers for the
inclusive source category (i.e.,
combined data for all subcategories). We
identified all of the available reported
pollutant specific method detection
levels and calculated the arithmetic
mean value. We deemed the resulting
mean of the method detection levels as
the (RDL). Three times the RDL was
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greater than the calculated 99 percent
UPL for exhaust formaldehyde
concentrations from existing furnaces,
resulting in a MACT floor of three times
the RDL, or 201 mg/dscm at 2 percent
CO2. Based on available data, all of the
existing sources could meet this limit
without installing additional controls.
Due to the high variability in the data
pool, the 99 percent UPL for the bestperforming source is less stringent than
the existing source MACT floor.
Therefore, pursuant to CAA section
112(d)(2) and 112(d)(3), we are
proposing to revise the 1999 NESHAP to
include an emission limit for
formaldehyde for new and existing
sources of 201 mg/dscm based on the
MACT floor calculation. We have not
identified any appropriate beyond-thefloor control technology options
specifically for formaldehyde. We
recognize the potential for some cocontrol of formaldehyde emissions that
would be achieved by using activated
carbon injection to control mercury
emissions, but we were unable to
quantify those reductions. More
information regarding how the MACT
limits were calculated and the costs is
provided in Ferroalloys Production
MACT Floor and Cost Memos, which
are available in the docket for this
rulemaking. Finally, because of the
potential uncertainty in basing a limit
partially on non-detect values, we
considered the possibility of proposing
work practice standards. We request
comment on whether there are any work
practices that might be appropriate.
B. What are the results of the risk
assessment and analyses?
As described above, for the
Ferroalloys Production source category,
we conducted an inhalation risk
assessment for all HAP emitted. We also
conducted multipathway screening
analyses for mercury and POM. Details
of the risk assessment and additional
analyses can be found in the residual
risk documentation referenced in
section III.B of this preamble, which is
available in the docket for this action.
The Agency considered the available
health information—the MIR; the
numbers of persons in various risk
ranges; cancer incidence; the maximum
non-cancer HI; the maximum worst-case
acute non-cancer HQ; the extent of noncancer risks; the potential for adverse
environmental effects; and distribution
of risks in the exposed population (54
FR 38044, September 14, 1989) in
developing the proposed CAA section
112(f)(2) standards for the Ferroalloys
Production source category.
1. Inhalation Risk Assessment Results
Table 5 of this preamble provides an
overall summary of the results of the
inhalation risk assessment.
TABLE 5—FERROALLOYS PRODUCTION INHALATION RISK ASSESSMENT RESULTS
Maximum individual cancer risk
(in 1 million) 1
Maximum chronic non-cancer TOSHI 3
80
Estimated annual
cancer incidence
(cases per year)
Based on actual
emissions level
Based on allowable emissions
level
26,000
Based on actual
emissions level 2
Based on allowable emissions
level
Estimated population at increased
risk of cancer
≥ 1-in-1 million
0.002
90
200
100
Maximum screening acute noncancer HQ 4
10
1 Estimated
maximum individual excess lifetime cancer risk due to HAP emissions from the source category.
on the consistent views of major scientific bodies (i.e., NTP in their 12th Report on Carcinogens, IARC, and other international agencies) that consider all nickel compounds to be carcinogenic, we currently consider all nickel compounds to have the potential of being as carcinogenic as nickel subsulfide. To implement this approach we apply the nickel subsulfide IRIS URE without a factor to reflect the assumption that
100 percent of the total mass of nickel may be carcinogenic. The EPA also considers it reasonable to use a value that is 50 percent of the IRIS
URE for nickel subsulfide for providing an estimate of the lower end of a plausible range of cancer potency values for different mixtures of nickel
compounds. If the lower end of the nickel URE range is used, the maximum individual lifetime cancer risk based on actual emissions would be
50 in 1 million. The allowable cancer risk would remain 100 in a million because at one facility nickel is not the primary cancer driver. The estimated annual cancer incidence would also be reduced, but due to our presentation of incidence to one significant figure, remains 0.002. Estimated population values are not scalable with the nickel URE range, but would be lower using the lower value.
3 Maximum TOSHI. The target organ with the highest TOSHI for the Ferroalloys Production source category is the central nervous system.
4 The maximum off-site HQ acute value of 10 is driven by emissions of nickel. See section III.B of this preamble for explanation of acute doseresponse values.
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2 Based
The results of the chronic baseline
inhalation cancer risk assessment
indicate that, based on estimates of
current actual emissions, the current
maximum individual lifetime cancer
risk posed by these two facilities could
be up to 80 in one million (50 in one
million with the lower nickel URE
value), with process fugitive emissions
(from the furnace, crushing operation,
and casting) of nickel, chromium and
arsenic as major contributors to the risk.
The total estimated cancer incidence
from this source category based on
actual emission levels is 0.002 excess
cancer cases per year or one case in
every 500 years, with emissions of
nickel, chromium and arsenic
contributing 36 percent, 24 percent and
24 percent respectively, to this cancer
incidence. In addition, we note that
approximately 1,100 people are
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estimated to have cancer risks greater
than 10 in one million, and
approximately 26,000 people are
estimated to have risks greater than one
in one million as a result of emissions
from these two facilities. When
considering the risks associated with
MACT-allowable emissions, both
facilities have allowable risks of 100 in
one million, driven by nickel,
chromium VI, and arsenic at one facility
(which would have an allowable cancer
risk of 70 in one million when using the
lower nickel URE value) and chromium
VI and arsenic at the other facility
(which would have an allowable cancer
risk of 100 in one million when using
the lower nickel URE value).
The maximum modeled chronic noncancer TOSHI value for the source
category based on actual emissions
could be up to 90 with emissions of
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manganese from process fugitives
contributing greater than 90 percent of
those impacts. A TOSHI of 90 means
that the modeled long-term average air
concentration of manganese at that
location is about 4.5 mg/m3, or 90 times
above the RfC (i.e., 0.05 mg/m3).
Approximately 28,000 people are
exposed to TOSHI levels above 1 and
approximately 30 people are exposed to
a TOSHI greater than 10. When
considering MACT-allowable emissions,
which did not adjust the fugitive
emissions, the maximum chronic noncancer TOSHI value could be up to 200.
Our screening analysis for worst-case
acute impacts indicates the potential for
two pollutants, nickel and arsenic, to
exceed an HQ value of 1, with a
potential maximum HQ up to 10 for
nickel and 9 for arsenic based on acute
REL values for each substance. There
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are no AEGL, ERPG, or short-term
occupational values for these pollutants
to use as comparison to acute REL
values, as has been done in other RTR
actions. In addition, there are no
reference values available to assess any
potential risks from acute exposure to
manganese. These acute result values
were based on hourly emissions
estimates and a review of the facility
boundaries to make sure the estimated
impacts were off facility property. Refer
to Appendix 1 of the Risk Assessment
document in the docket for a detailed
description of how the hourly emissions
were developed for this source category.
These results suggest there may be
potential for acute impacts of concern
from the emissions of nickel and arsenic
from the two facilities in this category.
In characterizing the potential for acute
noncancer impacts of concern, it is
important to remember the upward bias
of these exposure estimates (e.g., worstcase meteorology coinciding with a
person located at the point of maximum
concentration during the hour) and to
consider the results along with the
uncertainties related to the emissions
estimates and the screening
methodology.
2. Multipathway Risk Screening and
Results
The PB–HAP emitted by facilities in
this category include mercury, POM (as
benzo(a)pyrene toxicity equivalents, or
TEQ), and lead. To identify potential
multipathway health risks from PB–
HAP other than lead, we first performed
a screening analysis that compared
emissions of other PB–HAP emitted
from the Ferroalloys Production source
category to emission threshold values.
The two facilities in the source category
reported emissions of mercury and
POM, and both of them had baseline
emission rates greater than the screening
emission threshold values for the
pollutants indicating that there may be
potential multipathway impacts of
concern due to emissions of these
pollutants from these two facilities.
Since the two PB–HAP did not screen
out during our initial screening analysis,
we refined our analysis somewhat with
some additional site-specific
information to develop an ‘‘intermediate
screen,’’ which is a more realistic
analysis but still considered a screening
analysis. (See Appendix 5 of the Risk
Assessment document in the docket for
more information about this
intermediate screen.) The additional
site-specific information included land
use around the facilities, the location of
fishable lakes, and local wind direction
and speed. The result of this analysis
was the development of site-specific
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emission screening thresholds for POM
and mercury. Based on this intermediate
screening analysis, neither facility
screened out, meaning that we cannot
rule out the potential for multipathway
impacts of concern due to emissions of
these pollutants from these two
facilities. We were unable to obtain the
data necessary to conduct a fully refined
assessment of multipathway risks from
these two facilities.
In evaluating the potential for
multipathway effects from emissions of
lead, modeled maximum annual lead
concentrations were compared to the
National Ambient Air Quality Standards
(NAAQS) for lead (0.15 mg/m3). Results
of this analysis estimate that the
NAAQS for lead could be exceeded at
one of the two facilities, largely due to
process fugitive emissions. This analysis
estimates that the annual lead
concentrations could be as high as two
times the NAAQS for lead, and if the
maximum 3-month rolling average
concentrations were used, the result
could be even greater concentrations
above the NAAQS. However, this
additional analysis was not conducted
because, as shown below (in section
IV.C.2), the maximum annual lead
concentration after the proposed
controls are applied is significantly
below the NAAQS, with a value of 0.02
mg/m3.
3. Facilitywide Risk Assessment Results
For both facilities in this source
category, there are no other significant
HAP emissions sources present beyond
those included in the source category.
All significant HAP sources have been
included in the source category risk
analysis. Therefore, we conclude that
the facilitywide risk is essentially the
same as the source category risk and
that no separate facilitywide analysis is
necessary.
C. What are our proposed decisions
based on risk acceptability and ample
margin of safety?
1. Risk Acceptability
As noted in section III.C of this
preamble, we weigh all health risk
factors in our risk acceptability
determination, including the MIR; the
number of persons in various cancer
and noncancer risk ranges; cancer
incidence; the maximum noncancer HI;
the maximum acute noncancer HQ; the
extent of noncancer risks; the potential
for adverse environmental effects;
distribution of cancer and noncancer
risks in the exposed population; and
risk estimation uncertainty (54 FR
38044, September 14, 1989).
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Based on the baseline inhalation risk
assessment, we estimate that the cancer
risks to the individual most exposed
could be up to 80 in one million (50 in
one million when using the lower nickel
URE value) due to actual emissions of
arsenic, chromium and nickel from
process fugitives and up to 100 in one
million due to MACT-allowable
emissions, mainly due to chromium,
arsenic and nickel stack emissions.
(There is no change in the allowable
cancer risk estimate when using the
lower nickel URE value.) We estimate
that the incidence of cancer based on
actual emissions is 0.002 excess cancer
cases per year, or 1 case every 500 years,
and that about 26,000 people face a
cancer risk greater than one in one
million due to HAP emissions from this
source category. The chronic noncancer
TOSHI could be up to 90 due to actual
emissions of manganese from process
fugitives and up to 200 due to MACTallowable emissions of manganese from
process fugitives. We estimate that
about 28,000 people face a TOSHI level
greater than 1 and approximately 30
people face a TOSHI greater than 10 due
to emissions from this source category.
With respect to potential acute noncancer health risks, we estimate that,
based on our refined analysis, the worstcase HQ value could exceed an HQ
value of 1 for two pollutants, nickel and
arsenic, with a potential maximum HQ
up to 10 for nickel and 9 for arsenic.
This indicates a potential acute concern
relative to the baseline emissions of
these two pollutants based on the REL.
In characterizing the potential for acute
noncancer impacts of concern, it is
important to remember the upward bias
of these exposure estimates and to
consider the results along with the
uncertainties related to the emissions
estimates and screening methodology.
In the case of ferroalloys, the acute
emissions estimates were based on
actual data from the ICR (i.e., there was
not an acute emissions adjustment
factor). Our assessment also indicates
the potential for multipathway impacts
of concern based on the intermediate
screening assessment due to baseline
emissions of mercury and POM. Data
were unavailable to conduct a fully
refined assessment of multipathway
risks from these two facilities.
The risk assessment for this source
category was based on facility-specific
stack-test data and emissions estimates,
giving us a generally high degree of
confidence in the results. We applied
the two-step analysis set out in the
Benzene NESHAP to assess emissions
from this source category. Considering
all of the above information, we are
proposing that the risks are
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unacceptable, both for the actual
emissions scenario and for the MACTallowable emissions scenario.
The proposed determination that risks
are unacceptable for this source category
is primarily based on the fact that the
maximum chronic noncancer HI values
(90 based on actual emissions, 200
based on allowable, both dominated by
manganese emissions) are higher than 1
(an HI exposure level of 1 is generally
considered to be without appreciable
risk of adverse health effects). The fact
that 28,000 people are estimated to have
exposures greater than an HI of 1 (based
on actual emissions) also weighs in this
proposed determination. The fact that
maximum individual cancer risks are
above 1 in a million also contributes to
our determination of unacceptability,
but to a lesser extent. While the
estimated maximum individual cancer
risks would, by themselves, not
generally lead us to a determination that
risks are unacceptable, the fact that they
occur along with the chronic noncancer
TOSHI greater than 1 (approximately
28,000 people are exposed to TOSHI
levels above 1 and approximately 30
people are exposed to a TOSHI greater
than 10) adds to our concern about these
exposures, and further supports our
proposed determination that risks are
unacceptable. The total estimated
cancer incidence (0.002 cases per year)
is not very high, and this fact did not
weigh significantly in our proposed
determination of unacceptable risk.
However, in the past EPA has weighed
an estimated cancer incidence of 0.002
cases per year heavily in a
determination of acceptable risk. EPA
notes that there were no non-cancer
concerns in these previous instances.
We further note that, while our
screening for potential acute and multipathway impacts of concern from the 2
sources in the category did identify
some potential concerns for a few HAPs,
these screening results did not weigh
heavily in our proposed determination
that risks are unacceptable.
Given that chronic noncancer risks
associated with manganese emissions
are the primary determinant of
unacceptable risks, we provide here a
brief discussion of the EPA’s RfC
associated with the inhalation of
manganese and our confidence in the
principal studies supporting the
development of that RfC for context.
The RfC is the level below which there
is not likely to be appreciable risk of
deleterious effects; however, the EPA
cannot state at what exposure level
there will be an appreciable risk of
deleterious effects. In the case of
manganese, the effect of concern was a
decrease in visual reaction time in
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adults who were occupationally
exposed to manganese. The effects were
seen at a dose adjusted value of 0.05
mg/m3 and then to derive the RfC, the
EPA divided this value by 1000 to
account for uncertainties related to
sensitive individuals (10×), use of the
lowest exposure level at which effects
were observed in lieu of a level without
effects (10×) and due to database
limitations (10×). We note that the
concentration reflected in the maximum
TOSHI of 90 (0.0045 mg/m3) is
approximately a factor of 10 lower than
the 0.05 mg/m3 dose adjusted effect
level in an adult male work force and
used in the derivation of the RfC
(0.00005 mg/m3). The EPA has
‘‘medium confidence’’ (as used and
described in the IRIS database) in the
RfC value of 0.00005 mg/m3. The
confidence level reflects the overall
level of uncertainty in the principle
studies, which were based on human
occupational studies, and the database.
Overall confidence in the principal
studies (Roels et al., 1987, 1992) is
‘‘medium’’. Neither of the principal
studies identified a no observed adverse
effect level (NOAEL) for
neurobehavioral effects, nor did either
study directly measure particle size or
provide information on the particle size
distribution. The 1992 study by Roels et
al. did provide respirable and total dust
measurements, but the 1987 study
measured only total dust.35 These
limitations of the studies are mitigated
by the fact that the principal studies
found similar indications of
neurobehavioral dysfunction, which
was consistent with the results of other
human studies. In addition, the 1992
Roels et al. study provides sufficient
information to establish individual
integrated exposures; the 1987 Roels et
al. study did not.
Confidence in the database on
manganese health effects is ‘‘medium’’.
The duration of exposure was relatively
limited and the workers were relatively
young in all of the principal and
supporting studies. These temporal
limitations raise concerns that longer
durations of exposure and/or
interactions with aging might result in
the detection of effects at lower
concentrations, as suggested by results
from other studies. In addition, the
studies, with the exception of the 1992
Roels et al. study in which manganese
exposure was limited to manganese
oxide, did not specify the species of
manganese to which workers were
35 ‘‘Total and respirable dust concentrations were
highly correlated, with the Mn content of the
respirable fraction representing on average 25% of
the manganese content in the total dust. The RfC
is based on the respirable fraction.
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exposed. It is not clear whether certain
compounds or oxidation states of
manganese are more toxic than others.
Although the primary
neurotoxicological effects of exposure to
airborne manganese have been
qualitatively well characterized by the
general consistency of effects across
studies, the exposure-effect relationship
remains to be well quantified, and a noeffect level for neurotoxicity has not
been identified in any of these studies
thus far. Finally, the effects of
manganese on development and
reproduction have not been studied
adequately. See the full IRIS summary
for manganese for more information
(IRIS, Manganese, available at:
www.epa.gov/iris/subst/0373.htm).
As noted in the 1989 Benzene
NESHAP, the Agency weighs multiple
risk factors in making a determination of
acceptable or unacceptable risk, and
notes that acceptability cannot be
reduced to any single factor. In applying
the balancing factors to this action, EPA
considered a wide range of data
including the MIR; the number of
persons in various cancer and
noncancer risk ranges; cancer incidence;
the maximum noncancer HI; the
maximum acute noncancer HQ; the
extent of noncancer risks; the potential
for adverse environmental effects;
distribution of cancer and noncancer
risks in the exposed population; and
risk estimation uncertainty (54 FR
38044, September 14, 1989).
In summary, the MIR was 80 in a
million based on actual emissions and
100 in one million based on allowable
emissions; the total estimated cancer
incidence was 0.002 cases per year (or
1 case in every 500 years); and
approximately 30 people could be
exposed at a TOSHI greater than 10
while approximately 28,000 could be
exposed at a TOSHI greater than 1.
Since the RfC is 1000 fold below the
lowest level at which neurological
effects were seen, the maximum TOSHI
of 90 (or 200 for allowable risks) is still
below the effect level used to derive the
RfC and there is uncertainty as to
exactly what level of exposure above the
RfC will lead to appreciable risk of
adverse effects. The population from
which the effect level was derived was
an adult male worker population, and
that this population does not necessarily
represent the general population. We
note that the concentration reflected in
the maximum TOSHI of 90 (0.0045 mg/
m3) is approximately a factor of 10
lower than the 0.05 mg/m3 dose
adjusted effect level in an adult male
work force which was used in the
derivation of the RfC.
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Based on our assessment of the
information, we are proposing that the
risks are unacceptable. We solicit
comment on all aspects of this proposed
determination. Specifically, we solicit
any information (and supporting data)
that would further inform our proposed
decision.
We also solicit comment on whether
an alternative balancing of all the same
factors including the weights afforded to
individual factors discussed above and
their associated uncertainties could lead
to a different decision regarding risks.
EPA also solicits any information (and
supporting data) that would further
inform this alternative approach.
Under the two-step Benzene NESHAP
approach, we are required under CAA
section 112(f)(2)(A) to make a
determination as to what controls are
needed to achieve an ample margin of
safety for the source category after we
make a determination on risk
acceptability. The discussion of the
controls needed to achieve an ample
margin of safety in section IV.C.3
addresses both what would be needed if
we find risks are unacceptable as well
as what would be needed if we find that
risks are acceptable.
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2. Proposed Controls To Address Risks
We conducted an assessment to
estimate the risks from the two facilities
in the source category based on a postcontrol scenario reflecting the proposed
requirements described above to address
unregulated HAP (section IV.A) and the
proposed controls described below.
Details are provided in the Draft Risk
Assessment report which is available in
the docket for this action.
a. Allowable Stack Emissions
In order to ensure that the risks
associated with this source category are
acceptable, we evaluated the potential
to reduce MACT-allowable stack
emissions, which had driven the cancer
MIR based on allowable emissions to
100 in a million, primarily due to
allowable stack emissions of arsenic,
nickel and chromium, and contributed
significantly to the chronic noncancer
TOSHI (based on allowable emissions)
of 200, primarily due to allowable stack
emissions of manganese. Our analysis
determined that we could lower the
existing particulate matter emission
limits by approximately 50 percent for
furnace stack emissions, by 80 percent
for crushing and screening stack
emissions and by 98 percent for the
metal oxygen refining process. After the
implementation of these tighter PM
stack limits, the estimated cancer MIR
for the source category based on
allowable emissions would become 80
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in one million and the TOSHI would be
about 90.
For the reasons described above,
under the authority of CAA section
112(f)(2), we propose to set particulate
matter emission limits for the stacks at
the following levels: 9.3 mg/dscm
corrected to 2 percent CO2 for new or
reconstructed electric arc furnaces, 24
mg/dscm corrected to 2 percent CO2 for
existing electric arc furnaces, 1.5 mg/
dscm corrected to 2 percent CO2 for any
new, reconstructed or existing MOR
process, and 13 mg/dscm for any new,
reconstructed or existing crushing and
screening equipment. We believe
sources can achieve these limits with
existing controls. These new emissions
limits will reduce potential risks due to
allowable emissions from the stacks and
prevent backsliding. We propose that
compliance for existing sources will be
demonstrated by annual stack testing
and installation and operation of bag
leak detection systems for both new and
existing sources.
b. Process Fugitive Emissions Sources
Process fugitive sources are partially
controlled by the existing MACT via a
shop building opacity standard;
however, that standard was only
intended to address tapping process
fugitives generated under ‘‘normal’’
tapping process operating conditions.
Casting and crushing and screening
process fugitives in the furnace building
were not included. Under the authority
of section 112(d)(2) of the Act, which
allows the use of measures to enclose
systems or processes to eliminate
emissions and measures to collect,
capture or treat such pollutants when
released from a process, stack, storage,
or fugitive emissions point, we
evaluated several options to achieve
improved emissions capture. We
developed several control scenarios to
assess options to improve/add local
ventilation and associated control (e.g.,
improve tapping capture, install capture
and control on casting operations), but
we concluded that these were all
ineffective in significantly reducing
emissions and risks. As part of the
technology review process, we
identified a furnace building ventilation
system at a non-manganese producer of
ferroalloys. We evaluated an option
based on this furnace building
ventilation system, which involves
enclosing the furnace building(s) and
evacuating the emissions to a control
device(s). Based on our assessment we
conclude that this option would reduce
process fugitive emissions by about 98
percent and reduce the maximum
noncancer TOSHI to about 2. A TOSHI
of 2 means that the modeled long-term
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concentration of manganese at that
location would be about 0.1 mg/m3 (i.e.,
about 2 times higher than the RfC).
These controls would also significantly
reduce the emissions of arsenic,
chromium and nickel and therefore
significantly reduce the cancer risks.
These reductions would result in
acceptable risk levels. Therefore, under
the authority of CAA section 112(f), we
are proposing such an approach,
whereby the furnace buildings must be
enclosed and process fugitive emissions
would need to be collected under
negative pressure at the ridge vents of
the shop building and ducted to a
control device.
We are proposing that the PM
emissions limit (as a surrogate for
particulate metal HAP) at the control
device would be the same as it is for the
furnace stacks (24 mg/dscm). This
would allow sources the option to duct
some or all process fugitive emissions to
an existing furnace control device if it
has excess capacity. If the existing
control device at the facility does not
have sufficient excess capacity to
handle the captured emissions, the
facility would have to install additional
controls capable of complying with the
proposed emission limit.
The source would also have to
monitor building opacity, prepare and
operate according to a process fugitives
ventilation plan and conduct annual
performance testing of the building
ventilation control device to
demonstrate compliance with the
proposed standards. Baghouses would
be required to be equipped with BLDS.
We also propose that facilities would
need to continue the practices to
minimize outdoor fugitive dust
emissions that are required by the 1999
MACT rule which includes
implementing measures specified in
their outdoor fugitive dust control plans
as approved by the Administrator.
However, recognizing that there may
be other control measures that could
achieve equivalent emissions reductions
that we have not yet identified, and to
provide some flexibility for facilities to
determine the best approach to reduce
their emissions, we are also proposing
an equivalent alternative compliance
approach. Under this alternative
approach, we propose that facilities
would still need to continue the work
practices to minimize outdoor fugitive
dust emissions that are required by the
1999 MACT rule which includes
implementing measures specified in
their outdoor fugitive dust control plans
as approved by the Administrator.
However, in lieu of building the full
enclosure and capture and evacuation
system described above to control
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process fugitive emissions, we are
proposing that facilities can design and
implement an equivalent alternative
approach (e.g., local capture, controls,
and work practices) to address the risks
associated with those process fugitive
emissions. Compliance would be
demonstrated by ensuring facilities
apply the equivalent alternative
approach to control process fugitive
emissions, continue the work practices
to minimize outdoor fugitive dust
emissions, and also conduct fenceline
monitoring to demonstrate that the
ambient concentration of manganese at
their facility boundary is no more than
0.1 mg/m3 on a 60-day rolling average,
as described below.
Specifically, we propose to require
that sources seeking to use this
alternative prepare and submit for the
Administrator’s approval a written plan
describing and explaining the
equivalent alternative approach that
they propose to apply and a proposed
compliance monitoring network that
must consist of at least two monitors
located at or near the facility boundary,
and in locations expected to have the
highest concentrations of manganese,
and the procedures for sampling,
sample handling and custody, sample
analysis, quality assurance, and
recordkeeping procedures. The purpose
of the ambient air monitoring network
would be to ensure that manganese
concentrations in air near the facility
boundaries remain at or below 0.1 mg/
m3 based on 10-sample rolling averages,
with samples being collected every 6
days (i.e., 60-day rolling averages). The
monitoring plan must include a
minimum of two monitoring sites that
are placed in locations that are most
likely to capture measurements of the
maximum concentrations at or near the
facility boundaries. For example, at least
one monitor must be placed in the
predominant downwind direction from
main emissions sources based on
historical weather patterns in the area.
This standard for manganese emissions
would be a surrogate for all particulate
HAP metals (including arsenic, nickel
and chromium) since they are emitted
by the same processes and controlled
with the same devices and measures.
We propose to set this alternative limit
using manganese as a surrogate for
metal HAP because manganese is the
primary HAP metal emitted from this
source category. We considered the
feasibility of using PM as a surrogate,
but developing a reliable relationship
between fenceline manganese
concentration and filterable PM
concentration is almost impossible. We
request comment on the use of
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manganese as a surrogate for HAP
metals in the alternative approach.
This alternative regulatory
requirement would provide flexibility to
facilities in determining the withinfacility emission sources that should be
captured and vented to a control device
that are most effective for reducing
process fugitive emissions at their
facilities. However, any facility
considering this alternative approach
would need to demonstrate that they
can be expected to achieve the fenceline
limitation with the proposed alternative
approach and obtain approval from the
Administrator. This is especially
important for facilities with a history of
elevated ambient manganese
concentrations based on monitoring by
state regulatory agencies or the EPA, or
any facility that has been confirmed as
the main contributor to elevated
monitored manganese concentrations in
a particular area. Nevertheless, we are
seeking comments on this proposed
alternative requirement, including the
controls and practices that can achieve
the equivalent level of reductions, the
averaging time for monitoring, and
whether two monitors would be
sufficient or if more monitors may be
warranted.
We propose to set the fenceline
concentration level at 0.1 mg/m3 to
reflect the equivalent level of emissions
control that we estimate will be
achieved with the requirement to
enclose the furnace building(s) and
evacuate the emissions to a control
device(s). As described in section
IV.D.2, the maximum modeled chronic
noncancer inhalation TOSHI value is 2
after full enclosure and evacuation of
emissions based on the post-control
modeling analysis. This means that the
modeled concentration at the maximum
impact location after these controls are
in place would be 0.1 mg/m3, which is
2 times higher than the value of the RfC
for manganese. Therefore, achieving and
maintaining an air manganese level of
0.1 mg/m3 at the facility boundary is
proposed as the equivalent alternative
standard to minimize emissions of HAP
metals. Nevertheless, we request
comment on other concentration values
that might be appropriate to serve as the
concentration level for fenceline
monitoring under this alternative. We
also request comment on whether a
different averaging period should be
required.
As part of this alternative, we are also
proposing a provision that would allow
for reduced monitoring if the facility
demonstrates ambient manganese
concentrations less than 50 percent of
the ambient manganese concentration
limit for 3 consecutive years at each
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monitor. We propose that a revised
monitoring plan may be submitted (for
review and possible approval by the
Administrator) to reduce the sampling
and analysis frequency if all of the 10sample rolling average concentrations at
each monitor are less than 50 percent of
the limit of 0.1 mg/m3 over a 3-year
period.
All of these proposed controls are
described further under the technology
review (in section IV.D.2.) of this
preamble.
c. Results of the Post-Control Risk
Assessment
The results of the post-control chronic
inhalation cancer risk assessment
indicate that, based on actual emissions,
the maximum individual lifetime cancer
risk posed by these two facilities, after
the implementation of the proposed
controls, could be up to 5 in one
million, reduced from 80 in one million
(i.e., pre-controls), with an estimated
reduction in cancer incidence to 0.0004
excess cancer cases per year, reduced
from 0.002 excess cancer cases per year.
In addition, the number of people
estimated to have a cancer risk greater
than or equal to one in one million
would be reduced from 26,000 to 1,300.
The results of the post-control
assessment also indicate that, based on
actual emissions, the maximum chronic
noncancer inhalation TOSHI value
would be reduced to 2, from the
baseline estimate of 90. The number of
people estimated to have a TOSHI
greater than 1 would be reduced from
28,000 to less than 10.
We also estimate that after the
implementation of controls, the
maximum worst-case acute refined HQ
value would be reduced from a potential
high of 10 to 0.3 (based on the REL
value for nickel compounds)
eliminating any potential for acute
impacts of concern.
Considering post-control emissions of
multipathway HAP, mercury emissions
would be reduced approximately 88
percent, while POM emissions would be
reduced approximately 66 percent from
the baseline emission rates. Based on
our intermediate screening approach for
multipathway risks, emissions of
mercury ‘‘screen out,’’ or are reduced
below the screening threshold for both
facilities, indicating no potential for
multipathway impacts of concern due to
mercury. However, emissions of POM
(as benzo(a)pyrene TEQ) remain above
the intermediate screening thresholds
for both facilities (one by a factor of 20
and one by a factor of 2), indicating that
we cannot rule out the potential for
multipathway impacts of concern due to
emissions of POM from these facilities.
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As mentioned above, the highest lead
concentration after controls, 0.02 mg/m3,
is well below the NAAQS, indicating a
low potential for multipathway impacts
of concern due to lead.
3. Ample Margin of Safety Analysis and
Proposed Controls
Under the ample margin of safety
analysis, we evaluate the cost and
feasibility of available control
technologies and other measures
(including the controls, measures and
costs reviewed under the technology
review) that could be applied in this
source category to further reduce the
risks due to emissions of HAP identified
in our risk assessment.
We estimate that the actions proposed
under CAA section 112(f)(2), as
described above to address unacceptable
risks, will reduce the MIR associated
with arsenic, nickel and chromium from
80 in one million (50 in one million
using the lower end of the nickel URE
range) to 5 in one million for actual
emissions. The cancer incidence will be
reduced from 0.002 to 0.0004, and the
number of people estimated to have
cancer risks greater than one in one
million will be reduced, from 26,000
people to 1,300 people. The chronic
noncancer inhalation TOSHI will be
reduced from 90 to 2, and the number
of people exposed to a TOSHI level
greater than 1 will be reduced from
28,000 people to less than 10 people. In
addition, the maximum acute HQ value
will be reduced from potentially up to
10 to less than 1, and the potential
multipathway impacts will be reduced.
Based on all of the above information,
we conclude that the risks after
implementation of the proposed
controls are acceptable. Based on our
research and analysis, we did not
identify any cost-effective controls
beyond those proposed above that
would achieve further reduction in risk.
Therefore we conclude that the controls
to achieve acceptable risks (described
above) will also achieve an ample
margin of safety. Although we conclude
that the implementation of the proposed
requirements described above will
provide public health protection with
an ample margin of safety we
acknowledge that there may be other
control technologies that may also
achieve these goals.
We are soliciting comments and
information regarding additional dust
and process fugitive control measures
and work practices that may be more
feasible to implement and effective in
further reducing process and dust
fugitive emissions of metal HAP, or
additional monitoring that may be
warranted to ensure adequate control of
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fugitive emissions. We also request
comments on the cost effectiveness of
achieving the proposed process fugitive
control measures and any additional
options that may be more cost effective.
We also note that we are soliciting
comment on our proposed risk finding.
If we conclude, after evaluating data and
information received in comments on
this proposed rule, that the risks posed
by this source category are acceptable,
then based on the data and information
we currently have, we would likely
adopt the same controls described in
section IV.C.2 as being necessary to
provide an ample margin of safety. As
noted above in this section and in
section IV.C.2.c., the proposed controls
provide significant risk reductions
beyond the current rule. Furthermore, as
discussed more extensively in section
IV.D.2 of this notice, below, we
conclude that these controls are cost
effective and technically feasible. We
solicit comment on the appropriateness
of these controls in the event we find,
based on data and information received
in comment, that the current rule
provides an acceptable risk.
D. What are the results and proposed
decisions based on our technology
review?
Based on our technology review, we
determined that there have been
advances in emissions control measures
since the Ferroalloys Production
NESHAP was originally promulgated in
1999. Since promulgation, facilities
have steadily improved the performance
of their control devices through
upgrades or replacements. They have
also developed improved capture
techniques for some process fugitives
(e.g., casting and tapping emissions).
Additional details regarding these
analyses can be found in the following
technical document for this action
which is available in the docket: Draft
Technology Review for the Ferroalloys
Production Source Category.
1. Metal HAP Emissions From Stacks
We propose to continue to use
particulate matter as a surrogate for
metal HAP other than mercury. For a
discussion regarding the
appropriateness of particulate matter as
a surrogate for non-mercury metal HAP,
please see the memo ‘‘Surrogate for
Metal HAP Emissions for the
Ferroalloys Source Category’’ in the
docket for this proposed rule. Based on
the results from the ICR test program,
we determined that all of the sources of
stack emissions are emitting at
significantly lower levels than their
maximum permitted levels. For this
reason, under the authority of CAA
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section 112(d)(6), we are proposing
revised emission limits for new and
existing sources. We are also proposing
that any uncontrolled furnace vent
stacks would be subject to the same
concentration limits.
We calculated the proposed emission
limits based on a UPL analysis, resulting
in a proposed existing source furnace
stack emissions limit of 24 mg/dscm
and proposed new source furnace stack
emissions limit of 9.3 mg/dscm. We also
calculated a proposed stack emission
limit of 13 mg/dscm for crushing and
screening equipment that would apply
to both new and existing sources.
The metal oxygen refining operation
is a unique process, and so we only
have a single ICR test data point.
Therefore, we calculated a proposed
emissions limit for this source using the
99 percent UPL from the test data,
resulting in a proposed limit of 3.9 mg/
dscm that would apply to new and
existing metal oxygen refining operation
sources. We request comment on
whether we should instead set the MOR
limit to be the same as the proposed
furnace stack limit for existing sources.
This change would allow a facility to
use any excess capacity in the MOR
control device to treat furnace
emissions, if needed. Such a limit is still
more stringent than the current limit
included in subpart XXX for the MOR
(approximately 69 mg/dscm).
Based on our analyses, we expect that
no additional controls would be
required for the facilities to comply with
these proposed limits. To demonstrate
compliance, we propose that sources
would be required to conduct periodic
performance testing, and develop and
operate according to a baghouse
operating plan or continuously monitor
scrubber operating parameters. Furnace
baghouses would be required to be
equipped with bag leak detection
systems (BLDS).
2. Metal HAP Emissions From Process
Fugitives
As described above, we evaluated
several options to improve and increase
the capture and control of process
fugitive sources. The two main options
involve either local ventilation or
building ventilation. Local ventilation
(e.g., hoods or ductwork located in close
proximity to an emissions source such
as tapping or casting) is common in this
industry, but performance varies due to
design of the capture system,
maintenance practices and control
device capacity. Industry
representatives have expressed concern
that extensive retrofitting of local
ventilation is complicated at existing
facilities because of the need for
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material movement using large overhead
cranes and ladles. We identified a
furnace building ventilation system at a
ferrosilicon producer, using a similar
production process. This ‘‘system’’ is
basically an enclosure of the furnace
building with evacuation of emission to
a control device.
We evaluated an option to enclose the
furnace building(s) and evacuate the
emissions to a control device(s) similar
to the system used at the ferrosilicon
producing facility described above.
Based on that evaluation, we believe
that it is feasible to install enclosures
and have the fugitive emissions at the
ridge vents of the shop building
collected under negative pressure and
ducted to a control device, and have a
PM emissions limit at the control device
the same as it is for the furnace stacks
(i.e., 24 mg/dscm). This would allow
sources the option to duct some or all
process fugitive emissions to an existing
furnace control device if it has excess
capacity. If it does not have excess
capacity, the facility would have to
install additional controls. Under this
option, the source would also have to
monitor building opacity; prepare and
operate according to a process fugitives
emissions ventilation plan, which
would include requirements to
demonstrate that the building is being
operated at a negative pressure of at
least 0.007 inches of water; and conduct
periodic performance testing of the
building ventilation control device to
demonstrate compliance with the
proposed standards. Baghouses would
be required to be equipped with BLDS.
We estimate the total capital costs of
installing the required ductwork, fans,
and baghouses under this option to be
$9.4 million and the total annualized
costs to be $2.3 million for the two
plants. We estimate that particulate
metal HAP emissions would be reduced
by 81 tons, resulting in a cost per ton
of HAP removed at $28,000 per ton ($14
per pound). We also estimate that this
option would achieve PM emission
reductions of 630 tons, resulting in a
cost per ton of PM removed at $3,600
per ton and achieve PM2.5 emission
reductions of 257 tons, resulting in a
cost per ton of PM2.5 removed of $8800
per ton. In light of the technical
feasibility and cost effectiveness of this
approach, we are proposing this option
under the authority of section 112(d)(6).
These proposed requirements are
exactly the same as those proposed
under Section 112(f) which are
described in section IV.C.2 of this
preamble.
As described above in section
IV.C.2.b, we are also proposing an
equivalent alternative compliance
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approach. Facilities can design and
implement an equivalent alternative
approach (e.g., local capture, controls,
and work practices) to achieve
equivalent reductions of their process
fugitive emissions. Compliance would
be demonstrated by ensuring facilities
apply the equivalent alternative
approach to control process fugitive
emissions, continue the work practices
to minimize outdoor fugitive dust
emissions, and also conduct fenceline
monitoring to demonstrate that the
ambient concentration of manganese at
their facility boundary is no more than
0.1 mg/m3 on a 60-day rolling average.
3. Hydrochloric Acid, Formaldehyde,
Mercury and PAH Emissions From
Furnace Stacks
The controls for HCl, formaldehyde,
mercury and PAHs were described in
Section IV.A., and no additional
controls have been identified.
4. Outdoor Fugitive Dust Emissions
The existing rule has a requirement
for an outdoor fugitive dust control
plan. We are unable to quantify HAP
emissions from outdoor fugitive dust
sources and did not identify any
additional procedures or controls that
could be expected to have a significant
impact on these emissions. Therefore,
we are not proposing to change the
existing requirements.
E. What other actions are we proposing?
1. Startup, Shutdown, Malfunction
The United States Court of Appeals
for the District of Columbia Circuit
vacated portions of two provisions in
the EPA’s CAA section 112 regulations
governing the emissions of HAP during
periods of SSM. Sierra Club v. EPA, 551
F.3d 1019 (DC Cir. 2008), cert. denied,
130 S. Ct. 1735 (U.S. 2010). Specifically,
the Court vacated the SSM exemption
contained in 40 CFR 63.6(f)(1) and 40
CFR 63.6(h)(1), that are part of a
regulation, commonly referred to as the
‘‘General Provisions Rule,’’ that the EPA
promulgated under CAA section 112.
When incorporated into CAA section
112(d) regulations for specific source
categories, these two provisions exempt
sources from the requirement to comply
with the otherwise applicable CAA
section 112(d) emissions standard
during periods of SSM.
We are proposing the elimination of
the SSM exemption in this rule.
Consistent with Sierra Club v. EPA, the
EPA is proposing standards in this rule
that apply at all times. We are also
proposing several revisions to Table 1 to
subpart XXX of part 63 (the General
Provisions Applicability table). For
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example, we are proposing to eliminate
the incorporation of the General
Provisions’ requirement that the source
develop an SSM plan. We also are
proposing to eliminate or revise certain
recordkeeping and reporting that related
to the SSM exemption. The EPA has
attempted to ensure that we have not
included in the proposed regulatory
language any provisions that are
inappropriate, unnecessary, or
redundant in the absence of the SSM
exemption. We are specifically seeking
comment on whether there are any such
provisions that we have inadvertently
incorporated or overlooked.
In proposing the standards in this
rule, the EPA has taken into account
startup and shutdown periods and, for
the reasons explained below, has not
proposed different standards for those
periods.
Information on periods of startup and
shutdown received from the industry in
the ICR indicate that emissions during
these periods do not increase. Control
devices such as baghouses for metal
HAP particulate control and activated
carbon controls for mercury are started
up before the process units, and are
operational during the shutdown phase
of a process. Therefore, no increase in
emissions is expected during these
periods. Building ventilation systems
for process fugitive emissions will be in
place at all times. Therefore, separate
standards for periods of startup and
shutdown are not being proposed.
Periods of startup, normal operations,
and shutdown are all predictable and
routine aspects of a source’s operations.
However, by contrast, malfunction is
defined as a ‘‘sudden, infrequent, and
not reasonably preventable failure of air
pollution control and monitoring
equipment, process equipment or a
process to operate in a normal or usual
manner * * *’’ (40 CFR 63.2). The EPA
has determined that CAA section 112
does not require that emissions that
occur during periods of malfunction be
factored into development of CAA
section 112 standards. Under CAA
section 112, emissions standards for
new sources must be no less stringent
than the level ‘‘achieved’’ by the best
controlled similar source, and emission
standards for existing sources generally
must be no less stringent than the
average emissions limitation ‘‘achieved’’
by the best performing 12 percent (or 5
sources in cases where there are fewer
than 30 sources in the source category)
of sources in the category. There is
nothing in CAA section 112 that directs
the Agency to consider malfunctions in
determining the level ‘‘achieved’’ by the
best performing or best controlled
sources when setting emissions
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standards. Moreover, while the EPA
accounts for variability in setting
emissions standards consistent with the
CAA section 112 case law, nothing in
that case law requires the Agency to
consider malfunctions as part of that
analysis. Section 112 of the CAA uses
the concept of ‘‘best controlled’’ and
‘‘best performing’’ unit in defining the
level of stringency that CAA section 112
performance standards must meet.
Applying the concept of ‘‘best
controlled’’ or ‘‘best performing’’ to a
unit that is malfunctioning presents
significant difficulties, as malfunctions
are sudden and unexpected events.
Further, accounting for malfunctions
would be difficult, if not impossible,
given the myriad different types of
malfunctions that can occur across all
sources in the category and given the
difficulties associated with predicting or
accounting for the frequency, degree,
and duration of various malfunctions
that might occur. As such, the
performance of units that are
malfunctioning is not ‘‘reasonably’’
foreseeable. See, e.g., Sierra Club v.
EPA, 167 F. 3d 658, 662 (DC Cir. 1999)
(The EPA typically has wide latitude in
determining the extent of data-gathering
necessary to solve a problem. We
generally defer to an agency’s decision
to proceed on the basis of imperfect
scientific information, rather than to
‘‘invest the resources to conduct the
perfect study.’’) See also, Weyerhaeuser
v. Costle, 590 F.2d 1011, 1058 (DC Cir.
1978) (‘‘In the nature of things, no
general limit, individual permit, or even
any upset provision can anticipate all
upset situations. After a certain point,
the transgression of regulatory limits
caused by ‘uncontrollable acts of third
parties,’ such as strikes, sabotage,
operator intoxication or insanity, and a
variety of other eventualities, must be a
matter for the administrative exercise of
case-by-case enforcement discretion, not
for specification in advance by
regulation’’). In addition, the goal of a
best controlled or best performing
source is to operate in such a way as to
avoid malfunctions of the source and
accounting for malfunctions could lead
to standards that are significantly less
stringent than levels that are achieved
by a well-performing nonmalfunctioning source. The EPA’s
approach to malfunctions is consistent
with CAA section 112 and is a
reasonable interpretation of the statute.
In the event that a source fails to
comply with the applicable CAA section
112(d) standards as a result of a
malfunction event, the EPA would
determine an appropriate response
based on, among other things, the good
faith efforts of the source to minimize
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emissions during malfunction periods,
including preventative and corrective
actions, as well as root cause analyses
to ascertain and rectify excess
emissions. The EPA would also
consider whether the source’s failure to
comply with the CAA section 112(d)
standard was, in fact, ‘‘sudden,
infrequent, not reasonably preventable’’
and was not instead ‘‘caused in part by
poor maintenance or careless operation’’
40 CFR 63.2 (definition of malfunction).
Finally, the EPA recognizes that even
equipment that is properly designed and
maintained can sometimes fail and that
such failure can sometimes cause an
exceedance of the relevant emissions
standard. (See, e.g., State
Implementation Plans: Policy Regarding
Excessive Emissions During
Malfunctions, Startup, and Shutdown
(Sept. 20, 1999); Policy on Excess
Emissions During Startup, Shutdown,
Maintenance, and Malfunctions (Feb.
15, 1983)). The EPA is therefore
proposing to add to the final rule an
affirmative defense to civil penalties for
exceedances of emissions limits that are
caused by malfunctions. See 40 CFR
63.1622 (defining ‘‘affirmative defense’’
to mean, in the context of an
enforcement proceeding, a response or
defense put forward by a defendant,
regarding which the defendant has the
burden of proof, and the merits of which
are independently and objectively
evaluated in a judicial or administrative
proceeding). We also are proposing
other regulatory provisions to specify
the elements that are necessary to
establish this affirmative defense; the
source must prove by a preponderance
of the evidence that it has met all of the
elements set forth in 40 CFR 63.1627 (40
CFR 22.24). The criteria ensure that the
affirmative defense is available only
where the event that causes an
exceedance of the emissions limit meets
the narrow definition of malfunction in
40 CFR 63.2 (sudden, infrequent, not
reasonable preventable and not caused
by poor maintenance and or careless
operation). For example, to successfully
assert the affirmative defense, the source
must prove by a preponderance of the
evidence that excess emissions ‘‘[w]ere
caused by a sudden, infrequent, and
unavoidable failure of air pollution
control and monitoring equipment,
process equipment, or a process to
operate in a normal or usual manner
* * *.’’ The criteria also are designed to
ensure that steps are taken to correct the
malfunction, to minimize emissions in
accordance with 40 CFR 63.1623(g) and
to prevent future malfunctions. For
example, the source must prove by a
preponderance of the evidence that
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‘‘[r]epairs were made as expeditiously as
possible when the applicable emissions
limitations were being exceeded * * *’’
and that ‘‘[a]ll possible steps were taken
to minimize the impact of the excess
emissions on ambient air quality, the
environment and human health * * *.’’
In any judicial or administrative
proceeding, the Administrator may
challenge the assertion of the affirmative
defense and, if the respondent has not
met its burden of proving all of the
requirements in the affirmative defense,
appropriate penalties may be assessed
in accordance with CAA section 113
(see also 40 CFR 22.27).
The EPA included an affirmative
defense in the proposed rule in an
attempt to balance a tension, inherent in
many types of air regulation, to ensure
adequate compliance while
simultaneously recognizing that despite
the most diligent of efforts, emission
limits may be exceeded under
circumstances beyond the control of the
source. The EPA must establish
emission standards that ‘‘limit the
quantity, rate, or concentration of
emissions of air pollutants on a
continuous basis.’’ 42 U.S.C. 7602(k)
(defining ‘‘emission limitation and
emission standard’’). See generally
Sierra Club v. EPA, 551 F.3d 1019, 1021
(DC Cir. 2008). Thus, the EPA is
required to ensure that section 112
emissions limitations are continuous.
The affirmative defense for malfunction
events meets this requirement by
ensuring that even where there is a
malfunction, the emission limitation is
still enforceable through injunctive
relief. While ‘‘continuous’’ limitations,
on the one hand, are required, there is
also caselaw indicating that in many
situations it is appropriate for the EPA
to account for the practical realities of
technology. For example, in Essex
Chemical v. Ruckelshaus, 486 F.2d 427,
433 (DC Cir. 1973), the DC Circuit
acknowledged that in setting standards
under CAA section 111 ‘‘variant
provisions’’ such as provisions allowing
for upsets during startup, shutdown and
equipment malfunction ‘‘appear
necessary to preserve the reasonableness
of the standards as a whole and that the
record does not support the ‘never to be
exceeded’ standard currently in force.’’
See also, Portland Cement Association
v. Ruckelshaus, 486 F.2d 375 (DC Cir.
1973). Though intervening caselaw such
as Sierra Club v. EPA and the CAA 1977
amendments undermine the relevance
of these cases today, they support the
EPA’s view that a system that
incorporates some level of flexibility is
reasonable. The affirmative defense
simply provides for a defense to civil
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penalties for excess emissions that are
proven to be beyond the control of the
source. By incorporating an affirmative
defense, the EPA has formalized its
approach to upset events. In a Clean
Water Act setting, the Ninth Circuit
required this type of formalized
approach when regulating ‘‘upsets
beyond the control of the permit
holder.’’ Marathon Oil Co. v. EPA, 564
F.2d 1253, 1272–73 (9th Cir. 1977). But
see, Weyerhaeuser Co. v. Costle, 590
F.2d 1011, 1057–58 (DC Cir. 1978)
(holding that an informal approach is
adequate). The affirmative defense
provisions give the EPA the flexibility to
both ensure that its emission limitations
are ‘‘continuous’’ as required by 42
U.S.C. 7602(k), and account for
unplanned upsets and thus support the
reasonableness of the standard as a
whole.
Specifically, we are proposing the
following changes to the rule.
• Added general duty requirements in
40 CFR 63.1623(g) to replace General
Provision requirements that reference
vacated SSM provisions.
• Added replacement language that
eliminates the reference to SSM
exemptions applicable to performance
tests in 40 CFR 63.1625(a)(5).
• Added paragraphs in 40 CFR
63.1629(d) requiring the reporting of
malfunctions as part of the affirmative
defense provisions.
• Added paragraphs in 40 CFR
63.1629(b) requiring the keeping of
certain records during malfunctions as
part of the affirmative defense
provisions.
• Developed Table 1 to subpart XXX
of part 63 to reflect changes in the
applicability of the General Provisions
to this subpart resulting from a court
vacatur of certain SSM requirements in
the General Provisions.
2. Electronic Reporting
The EPA and other authorities such as
state, local and tribal agencies must
have performance test data to conduct
effective reviews of CAA sections 112
and 129 standards, as well as for many
other purposes including compliance
determinations, emission factor
development, and annual emission rate
determinations. We believe that
improvements in the process of
submitting, reviewing and storing test
data would result in increases in
efficiency and cost savings to the
regulated community; state, local and
tribal agencies; the public and
ourselves. These improvements are
possible because stack testing firms are
increasingly collecting performance test
data in electronic format, making it
possible to move to an electronic data
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submittal system that would increase
the ease and efficiency of data submittal
and improve data accessibility.
Through this proposal, the EPA is
proposing a step to increase the ease
and efficiency of data submittal and
improve data accessibility. Specifically,
the EPA is proposing that owners and
operators of Ferroalloys Production
facilities submit electronic copies of
required performance test reports to the
EPA’s WebFIRE database. The WebFIRE
database was constructed to store
performance test data for use in
developing emission factors. A
description of the WebFIRE database is
available at https://cfpub.epa.gov/
oarweb/index.cfm?action=fire.main.
As proposed above, data entry would
be through an electronic emissions test
report structure called the Electronic
Reporting Tool (ERT). The ERT would
be able to transmit the electronic report
through the EPA’s Central Data
Exchange network for storage in the
WebFIRE database, making submittal of
data very straightforward and easy. A
description of the ERT can be found at
https://www.epa.gov/ttn/chief/ert/
index.html.
The proposal to submit performance
test data electronically to the EPA
would apply only to those performance
tests conducted using test methods that
will be supported by the ERT. The ERT
contains a specific electronic data entry
form for most of the commonly used
EPA reference methods. A listing of the
pollutants and test methods supported
by the ERT is available at https://
www.epa.gov/ttn/chief/ert/.
We believe that industry would benefit
from this proposed approach to
electronic data submittal. Having these
data, the EPA would be able to develop
improved emission factors, make fewer
information requests, and promulgate
better regulations.
One major advantage of the proposed
submittal of performance test data
through the ERT is a standardized
method to compile and store much of
the documentation required to be
reported by this rule. Another advantage
is that the ERT clearly states what
testing information would be required.
Another important proposed benefit of
submitting these data to the EPA at the
time the source test is conducted is that
it should substantially reduce the effort
involved in data collection activities in
the future. When the EPA has
performance test data in hand, there
will likely be fewer or less substantial
data collection requests in conjunction
with prospective required residual risk
assessments or technology reviews. This
would result in a reduced burden on
both affected facilities (in terms of
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reduced manpower to respond to data
collection requests) and the EPA (in
terms of preparing and distributing data
collection requests and assessing the
results).
State, local, and tribal agencies could
also benefit from more streamlined and
accurate review of electronic data
submitted to them. The ERT would
allow for an electronic review process
rather than a manual data assessment
making review and evaluation of the
source provided data and calculations
easier and more efficient. Finally,
another benefit of the proposed data
submittal to WebFIRE electronically is
that these data would greatly improve
the overall quality of existing and new
emissions factors by supplementing the
pool of emissions test data for
establishing emissions factors and by
ensuring that the factors are more
representative of current industry
operational procedures. A common
complaint heard from industry and
regulators is that emission factors are
outdated or not representative of a
particular source category. With timely
receipt and incorporation of data from
most performance tests, the EPA would
be able to ensure that emission factors,
when updated, represent the most
current range of operational practices. In
summary, in addition to supporting
regulation development, control strategy
development, and other air pollution
control activities, having an electronic
database populated with performance
test data would save industry, state,
local, tribal agencies, and the EPA
significant time, money, and effort
while also improving the quality of
emission inventories and, as a result, air
quality regulations.
3. Emissions Averaging
We are proposing to add an emissions
averaging option for electric arc furnace
stack emissions (PM, mercury, PAH,
HCl or formaldehyde). If you have more
than one existing emission source (e.g.,
electric arc furnace) located at one or
more contiguous properties, which are
under common control of the same
person (or persons under common
control), you may demonstrate
compliance by emission averaging
among the existing emission sources, if
your averaged emissions for such
emission sources are equal to or less
than the applicable emission limit.
We are also proposing to allow
averaging between existing process
fugitive control devices for PM stack
emissions as a second averaging group.
However, we believe it may be
appropriate to combine these process
fugitive stack emissions into the furnace
stack averaging group for PM emissions
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for two reasons. First, both types of
emissions are likely to be controlled
with similar, if not common control
devices, e.g., large fabric filters. Second,
we are proposing to apply an identical
PM emission limit for both of these
emission sources, which would simplify
averaging of PM emissions. We request
comment on this option.
We are also proposing to allow
averaging between existing crushing and
screening equipment for PM stack
emissions. We believe this is a distinct
averaging group compared to the
furnace and process fugitives groups.
The airflow and associated control
devices are typically much smaller and
they are subject to a more stringent
emission limit than the other PM
sources. However, we request comment
on the potential for more broadly
defined averaging options for this group.
As part of the EPA’s general policy of
encouraging the use of flexible
compliance approaches where they can
be properly monitored and enforced, we
are including emissions averaging for
existing sources in this proposed rule.
Emissions averaging can provide
sources the flexibility to comply in the
least costly manner while still
maintaining regulation that is workable
and enforceable. Emissions averaging
would allow owners and operators of an
existing affected source to demonstrate
that the source complies with the
proposed emission limits by averaging
the emissions from an individual
affected emission unit that is emitting
above the proposed emission limits with
other affected emission units at the
same facility that are emitting below the
proposed emission limits and that are
within the same averaging group, as
described below.
This proposed rule includes an
emissions averaging compliance
alternative because emissions averaging
represents an equivalent, more flexible,
and less costly alternative to controlling
certain emission points to MACT levels.
We have concluded that a limited form
of averaging could be implemented that
would not lessen the stringency of the
MACT limits and would provide
flexibility in compliance, cost and
energy savings to owners and operators
of existing sources. We also recognize
that we must ensure that any emissions
averaging option can be implemented
and enforced, will be clear to sources,
and most importantly, will be no less
stringent than unit by unit
implementation of the MACT limits.
The EPA is proposing to establish
within a NESHAP a unified compliance
regimen that permits averaging within
an existing affected source across
individual affected units subject to the
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standard under certain conditions.
Averaging across affected units is
permitted only if it can be demonstrated
that the total quantity of any regulated
pollutant that may be emitted by that
portion of a contiguous major source
that is subject to the NESHAP will not
be greater under the averaging
mechanism than it could be if each
individual affected unit complied
separately with the applicable standard.
Under this test, the practical outcome of
averaging is equivalent to compliance
with the MACT limits by each discrete
unit, and the statutory requirement that
the MACT standard reflect the
maximum achievable emissions
reductions is, therefore, fully
effectuated.
In past rulemakings, the EPA has
generally imposed certain limits on the
scope and nature of emissions averaging
programs. These limits include: (1) No
averaging between different types of
pollutants; (2) no averaging between
sources that are not part of the same
affected source; (3) no averaging
between individual sources within a
single major source if the individual
sources are not subject to the same
NESHAP; and (4) no averaging between
existing sources and new sources. This
proposed rule is consistent with these
limitations. First, emissions averaging
would only be permitted between
individual sources at a single existing
affected source, and would only be
permitted between individual sources
subject to the proposed Ferroalloys
Production NESHAP. Further, emissions
averaging would not be permitted
between two or more different affected
sources. Finally, new affected sources
could not use emissions averaging.
Accordingly, we have concluded that
the averaging of emissions across
affected units is consistent with the
CAA.
In addition, this proposed rule would
require each facility that intends to
utilize emission averaging to submit an
emission averaging plan, which
provides additional assurance that the
necessary criteria will be met. In this
emission averaging plan, the facility
must include the identification of: (1)
All units in the averaging group; (2) the
control technology installed; (3) the
process parameters that will be
monitored; (4) the specific control
technology or pollution prevention
measure(s) to be used; (5) the test plan
for the measurement of the HAP being
averaged; and (6) the operating
parameters to be monitored for each
control device. Upon receipt, the
regulatory authority would not be able
to approve an emission averaging plan
containing averaging between emissions
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72537
of different types of pollutants or
between different affected sources (e.g.,
between furnaces and crushing and
screening equipment).
We seek comment on use of a
discount factor when emissions
averaging is used and on the appropriate
value of a discount factor, if used. Such
discount factors (e.g., 10 percent) have
been used in previous NESHAP,
particularly where there was variation
in the types of units within a common
source category to ensure that the
environmental benefit was being
achieved. In this situation, however, the
affected sources are more homogeneous,
making emissions averaging a more
straight forward analysis. Further, with
the monitoring and compliance
provisions that are being proposed,
there is additional assurance that the
environmental benefit will be realized.
The emissions averaging provisions in
this proposed rule are based in part on
the emissions averaging provisions in
the Hazardous Organic NESHAP (HON).
The legal basis and rationale for the
HON emissions averaging provisions
were provided in the preamble to the
final HON.36
4. Other Changes
The following lists additional minor
changes to the NESHAP we are
proposing. The main focus of these
changes is to ensure that the rule
provides adequate monitoring,
reporting, recordkeeping and testing
provisions to ensure that the affected
sources are able to demonstrate
continuous compliance with the
proposed standards. These changes
reflect changes we have made to many
other existing NESHAP to improve the
quality of these compliance
requirements. This list also includes
proposed rule changes that address
editorial corrections and plain language
revisions:
• Reduce frequency of emission testing for
the primary furnace control devices for PM
and propose periodic testing for PM and
other regulated pollutants. This change is
possible because of requirement to conduct
continuous monitoring. Also add a periodic
testing requirement for the building
ventilation system control devices and
crushing and screening equipment control
devices.
• Add requirement for new and existing
baghouses that control furnace or building
ventilation systems to be equipped with
BLDS to demonstrate continuous
compliance. Retain provisions for baghouses
to have a baghouse SOP manual.
• Add requirements to implement and
enforce more detailed requirements for
36 Hazardous Organic NESHAP (59 FR 19425;
April 22, 1994).
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needed to: Construct required building
ventilation systems and install
associated control devices for process
fugitive sources; determine appropriate
mercury and PAH control devices,
locations, amount and type of carbon
needed and assess potential waste
disposal issues; select and install
appropriate monitoring technologies;
seek bids, select a vendor, install and
test the new equipment; and, purchase,
install and conduct QA and quality
control measures on compliance
monitoring equipment (see Estimated
Time Needed to Achieve Compliance
with The Proposed Revisions to the
MACT standard for Ferroalloys
Production Facilities, which is available
in the docket for this proposed action).
The EPA believes it reasonable to
interpret 40 CFR 63.6(i)(4)(ii) to allow
this plenary finding, rather than
utilizing a facility-by-facility application
process, when the facts are already
known and a category-wide
adjudication is therefore possible. In
addition, utilizing this process allows
for public comment on the issue which
would not be possible if a case-by-case
application process with a 90-day
window for completion were used.
F. What compliance dates are we
proposing?
pmangrum on DSK3VPTVN1PROD with PROPOSALS2
continuous parameter monitoring systems to
ensure continuous compliance.
• Reduce the shop building opacity limit
to 10 percent opacity to reflect current
industry performance. Eliminate 6-minute
excursion level because it does not provide
any significant flexibility (sources that tend
to exceed the general opacity limit in any 6minute period tend to do so for several
minutes so that the excursions for one 6minute period is meaningless). Eliminate
events excluded from the opacity observation
as they are infrequent, can be avoided in
some cases, are emitted from operations we
intend to control better, and can be confusing
to enforce.
• Change the format of the PM standards
to reflect an outlet concentration format (mg/
dscm). This format is the direct output of the
emissions test and reflects the constant
output nature of the predominant control
device, i.e., a baghouse.
• Add PM continuous emissions
monitoring system as an alternative to
installing and operating a BLDS.
• Editorial changes, including revising the
titles of sections in the subpart to better
reflect the description of proposed
requirements and to make the regulation
easier for the reader to navigate.
• Update the recordkeeping and reporting
sections to reflect the new monitoring
requirements and monitoring options
described above.
• Update the compliance dates to include
the anticipated dates the proposed
requirements will become effective.
A. What are the affected sources?
We anticipate that the two manganese
production ferroalloys production
facilities currently operating in the
United States will be affected by these
proposed amendments. We do not know
of any new facilities that are expected
to be constructed in the foreseeable
future. However, there is one facility
that has a permit to produce
ferromanganese or silicomanganese in
an electric arc furnace, but it did so for
only a brief period, several years ago. It
is possible that this facility could
resume production or another nonmanganese ferroalloy producer could
decide to commence production of
ferromanganese or silicomanganese.
One of the existing facilities is
considering building a new manganese
furnace, but their timeline and actual
intent to go forward is unclear. Given
this uncertainty, our impact analysis is
focused on the two existing sources that
are currently operating.
We are proposing that facilities must
comply with the new proposed
requirements in this action (which are
being proposed under CAA sections
112(d)(2), 112(d)(3), 112(d)(6) and
112(f)(2) for all affected sources), no
later than 2 years after the effective date
of this rule. In the period between the
effective date of this rule and the
compliance date, existing sources would
continue to comply with the existing
requirements specified in §§ 63.1650
through 63.1661.
Under 40 CFR 63.6(i)(4)(ii), ‘‘the
owner or operator of an existing source
unable to comply with a relevant
standard established * * * pursuant to
section 112(f) * * * may request that
the Administrator grant an extension
allowing the source up to 2 years after
the standard’s effective date to comply
with the standard.’’ The rule further
specifies a written application for such
a request. Here, the EPA is already fully
aware of the steps needed for each
source to comply with the proposed
standards and to reasonably estimate the
amount of time it will take each source
to do so. We believe that the 2-year
extension would be warranted in all
cases for sources needing to upgrade
current practice. This includes the time
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V. Summary of Cost, Environmental,
and Economic Impacts
B. What are the air quality impacts?
The EPA estimated the emissions
reductions that are expected to result
from the proposed amendments to the
1999 NESHAP compared to the 2010
baseline emissions estimates. A detailed
documentation of the analysis can be
found in: Draft Cost Impacts of the
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Revised NESHAP for the Ferroalloys
Production Source Category.
Emissions of metal HAP from
ferroalloys production sources have
declined in recent years, primarily as
the result of state actions and also due
to the industry’s own initiative. The
current proposal would cut HAP
emissions (primarily particulate metal
HAP such as manganese, arsenic and
nickel) by 60 percent from their current
levels. Under the proposed emissions
limit for process fugitives emissions
from the furnace building, we estimate
that the HAP emissions reductions
would be 81 tpy, including significant
reductions of manganese. We also
anticipate mercury reductions of 420 lb/
yr and PAH reductions of 2.5 tpy from
installation of activated carbon injection
controls at one facility. Total HAP
reductions for the two facilities are
estimated to be 84 tpy.
Based on the emissions data available
to the EPA, we believe that both
facilities will be able to comply with the
proposed emissions limits for HCl and
formaldehyde without additional
controls. There may be some
formaldehyde emission reductions at
the facility that we believe will be
required to install an activated carbon
injection system, but we have not
quantified these reductions because of
the uncertainty of the effectiveness of
the activated carbon system designed for
mercury and PAH removal compared to
formaldehyde removal. We do not
anticipate any reductions in HCl.
C. What are the cost impacts?
Under the proposed amendments,
ferroalloys production facilities are
expected to incur capital costs for the
installation of ductwork and baghouses
for building ventilation and activated
carbon injection systems. There would
also be capital costs associated with
installing new or improved continuous
monitoring systems, included
installation of BLDS on the furnace and
building ventilation baghouses that are
not currently equipped with these
systems.
The capital costs for each facility were
estimated based on the number and
types of upgrades required. The
memorandum Draft Cost Impacts of the
Revised NESHAP for the Ferroalloys
Production Source Category includes a
complete description of the cost
estimate methods used for this analysis
and is available in the docket.
The majority of the capital costs
estimated for compliance with the
amendments proposed in this action are
for purchasing new control devices. For
the shop building ventilation system,
we assumed that each facility would
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need to install a building ventilation
system in order to comply with the
proposed shop building emissions
limits. For each facility, we estimated
the square footage of shop building air
that would need to be evacuated and the
size of control device that would be
required. Although the proposed
amendments would provide the
alternative option to install monitors at
or near the property boundary to
demonstrate compliance with the
building ventilation requirements, we
assume that sources would be unlikely
to meet the alternative standard without
improving the level of control in the
shop building.
To estimate the cost for the building
ventilation fabric filter, we contacted a
vendor who had recently supplied a
fabric filter to one of the facilities to
obtain assistance in developing a cost
estimate for the installation. The
equipment-only cost supplied by the
vendor was used in conjunction with
techniques described in the sixth
edition of the EPA Air Pollution Control
Cost Manual 37 to estimate total installed
capital cost and annual costs.
Our cost model included installation
of the baghouse and any necessary fans,
ductwork, and site work, including
extra ductwork for connection to the
building roof monitors. The total
installed capital cost of three fabric
filters (two at one facility, one at the
second facility) designed for a flow-rate
of 150,000 actual cubic feet per minute
was estimated at $9.4 million. The
annualized capital cost and operational
and maintenance costs are estimated at
$2.3 million, via techniques described
in the sixth edition of the EPA Air
Pollution Control Cost Manual. The
annualized cost assumes a 20-year life
expectancy for the unit and, to be
consistent with OMB Guidance in
Circular A–4, a 7 percent cost of capital
as an estimate of the annualized capital
cost.
We considered installation of both
fixed carbon beds and activated carbon
injections for the control of mercury and
PAH emissions. After talking to carbon
vendors, we learned that fixed carbon
beds are not a viable option given the
size of the furnace airstream we would
need to control. We also considered
whether to put the activated carbon
injection upstream or downstream of the
existing PM control device. By installing
the system downstream of the PM
control device, we would avoid
potential concerns with the activated
carbon interfering with potential sale or
reuse of baghouse dust or potential
increase in mercury load in the scrubber
sludge impoundment. This approach
requires installation of a separate
‘‘polishing’’ baghouse to capture the
injected carbon for disposal.
Unlike activated carbon systems used
primarily for control of volatile organic
compounds, we have been told that
mercury impregnated compounds
cannot be recycled. There is concern
that such downstream control could
result in sufficient concentration of
mercury in the baghouse dust that the
facility would be required to treat such
dust as a hazardous waste under the
RCRA. However, based on conversations
with vendors and other mercury control
experts, we believe that the resulting
waste will most likely be nonhazardous.
We are seeking comments on the cost
methodology and assumptions used to
develop these cost estimates.
Costs for Activated Carbon Injection
(ACI) were estimated using cost
equations developed for the Utility
NESHAP.38 The calculated equipment
costs for ACI and fabric filters were used
in conjunction with techniques
described in the sixth edition of the EPA
Air Pollution Control Cost Manual to
estimate total installed capital cost and
72539
annual costs. Our cost model included
installation of the two ACI systems, one
polishing fabric filter, and associated
fans, ductwork, and site work. We
estimate the total capital costs are $1.7
million and the annual costs are $1.4
million.
The estimated costs for the proposed
change to the monitoring requirements
for baghouses, including installation of
seven new BLDS for four existing
furnace baghouses and three building
ventilation baghouses is $270,000 of
capital cost. The capital cost for a
differential pressure monitor to ensure
that shop buildings are under negative
pressure is $9,200. The capital cost
estimated for a continuous parameter
monitoring system for the wet scrubber
at one facility is estimated to be
$50,000. Finally, the estimated capital
cost for carbon injection monitoring is
$20,000. The capital costs for all
additional monitoring and
recordkeeping requirements, including
the baghouse monitoring proposed, is
estimated at $340,200.
Annualized costs are estimated to be
$94,000 for the BLDS, $18,000 for the
scrubber parameter monitoring system,
and $6,200 for the carbon injection
monitoring system. There is also an
estimated annualized cost to monitor
the manganese ore content for mercury
emissions of $1,200. The estimated
annual cost for reporting and
recordkeeping is $37,000. We estimate
the costs of the periodic performance
testing requirements to be $800,000. The
resulting total annualized costs are
$347,000.
The total annualized costs for the
proposed rule are estimated at $4.0
million (2010 dollars). Table 6 provides
a summary of the estimated costs and
emissions reductions associated with
the proposed amendments to the
Ferroalloys Production NESHAP
presented in today’s action.
TABLE 6—ESTIMATED COSTS AND REDUCTIONS FOR THE PROPOSED STANDARDS IN THIS ACTION
Estimated capital cost
($MM) 1
Estimated annual cost
($MM)
Total HAP emissions
reductions
(tpy)
Cost effectiveness in
$ per ton total HAP
reduction
(and in $ per pound)
Capture and Control Process Fugitives ....................................
9.4
2.3
81 (of metal HAP) ....
MACT Limits for Mercury ..........................................................
1.7
1.4
0.2 (of mercury) .......
MACT Limits for co-control of PAH ...........................................
HCl and formaldehyde concentration limits ..............................
Compliance testing over 3-year period .....................................
Annual average monitoring over 3-year period ........................
NA
0
N/A
0.11
N/A
0
0.26
0.08
2.5 (of PAH) .............
0 ...............................
N/A ...........................
N/A ...........................
$0.03 MM per ton.
($14 per pound).
$6.7 MM per ton.
($3,300 per pound).
N/A.
N/A.
N/A.
N/A.
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37 https://epa.gov/ttn/catc/products.html#cccinfo.
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38 Sargent & Lundy, IPM Model—Revisions to
Cost and Performance for APC Technologies,
Mercury Control Cost Development Methodology
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D. What are the economic impacts?
We estimate that there will be no
more than a 0.2 percent price change
and a similar reduction in output
associated with the proposal. The
impacts to affected firms will be low
because the annual compliance costs are
quite small when compared to the
annual revenues for the two affected
parent firms (much less than 1 percent
for each). The impacts to affected
consumers should also be quite small.
Thus, there will not be any significant
impacts on affected firms and their
consumers as a result of this proposal.
E. What are the benefits?
We estimate the monetized benefits of
this regulatory action to be $71 million
to $170 million (2010$), at a 3 percent
discount rate in the implementation
year (2015). The monetized benefits of
the regulatory action at a 7 percent
discount rate are $63 million to $160
million (2010$) in the same
implementation year. Using alternate
relationships between PM2.5 and
premature mortality supplied by
experts, higher and lower benefits
estimates are plausible, but most of the
expert-based estimates fall between
these two estimates.39 A summary of the
monetized benefits estimates at discount
rates of 3 percent and 7 percent is in
Table 7 of this preamble.
TABLE 7—SUMMARY OF THE MONETIZED BENEFITS ESTIMATES FOR THE FERROALLOYS INDUSTRY IN 2015
[Millions of 2010$]
Estimated
emission
reductions
(tpy)
Pollutant
PM2.5 ...............................................................................................
257
Total monetized benefits
(3% discount rate)
$71 to $170 ...............................
Total monetized benefits
(7% discount rate)
$63 to $160.
1All
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estimates are for the implementation year (‘‘2015’’, assuming the final rule is published in January 2012) and are rounded to two significant
figures so numbers may not sum across rows. All fine particles are assumed to have equivalent health effects. Benefits from reducing HAPs
emissions are not included.
These benefits estimates represent the
total monetized human health benefits
for populations exposed to less PM2.5 in
2015 from controls installed to reduce
air pollutants in order to meet these
proposed standards. These estimates are
calculated as the sum of the monetized
value of avoided premature mortality
from reducing PM2.5. To estimate human
health benefits derived from reducing
PM2.5, we used the general approach
and methodology laid out in Fann,
Fulcher, and Hubbell (2009).40
However, in this proposal we utilized
source apportionment air quality
modeling for the ferroalloys industry.41
Therefore all benefits per ton estimates
are specific to the ferroalloys sector.
To generate the BPT estimates, we
used a model to convert emissions of
direct PM2.5 into changes in ambient
PM2.5 levels and another model to
estimate the changes in human health
associated with that change in air
quality. Finally, the monetized health
benefits were divided by the emission
reductions to create the BPT estimates.
These models assume that all fine
particles, regardless of their chemical
composition, are equally potent in
causing premature mortality because
there is no clear scientific evidence that
would support the development of
differential effects estimates by particle
type. In this rule only directly emitted
PM2.5 is considered. Direct PM2.5
emissions convert directly into ambient
PM2.5; thus, to the extent that emissions
occur in population areas, exposures to
direct PM2.5 will tend to be higher than
exposure to any other precursor, and
monetized health benefits will be higher
as well.
For context, it is important to note
that the magnitude of the PM benefits is
largely driven by the concentration
response function for premature
mortality. Experts have advised the EPA
to consider a variety of assumptions,
including estimates based on both
empirical (epidemiological) studies and
judgments elicited from scientific
experts, to characterize the uncertainty
in the relationship between PM2.5
concentrations and premature mortality.
For this rule, we cite two key empirical
studies, the American Cancer Society
cohort study 42 and the extended Six
Cities cohort study.43 In the Regulatory
Impact Analysis (RIA) 44 for this rule,
we also include benefits estimates
derived from expert judgments and
other assumptions.
The EPA strives to use the best
available science to support our benefits
analyses. We recognize that
interpretation of the science regarding
air pollution and health is dynamic and
evolving. After reviewing the scientific
literature and recent scientific advice,
we have determined that the nothreshold model is the most appropriate
model for assessing the mortality
benefits associated with reducing PM2.5
exposure. Consistent with this recent
advice, we are replacing the previous
threshold sensitivity analysis with a
new ‘‘Lowest Measured Level (LML)’’
assessment. While an LML assessment
provides some insight into the level of
uncertainty in the estimated PM
mortality benefits, the EPA does not
view the LML as a threshold and
continues to quantify PM-related
mortality impacts using a full range of
modeled air quality concentrations.
Most of the estimated PM-related
benefits in this rule would accrue to
populations exposed to higher levels of
PM2.5. Using the Pope, et al., (2002)
study, 89 percent of the population is
exposed at or above the LML of 7.5 mg/
m3. Using the Laden, et al., (2006)
study, 31 percent of the population is
exposed above the LML of 10 mg/m3. It
is important to emphasize that we have
high confidence in PM2.5-related effects
down to the lowest LML of the major
cohort studies. This fact is important,
39 Roman, et al., 2008. Expert Judgment
Assessment of the Mortality Impact of Changes in
Ambient Fine Particulate Matter in the U.S.
Environ. Sci. Technol., 42, 7, 2268–2274.
40 Fann, N., C.M. Fulcher, B.J. Hubbell. 2009.
‘‘The influence of location, source, and emission
type in estimates of the human health benefits of
reducing a ton of air pollution.’’ Air Qual Atmos
Health (2009) 2:169–176.
41 U.S. Environmental Protection Agency. 2011.
Technical support document: Estimating the benefit
per ton of reducing PM2.5 precursors from the
ferroalloy sector (Draft); EPA: Research Triangle
Park, NC.
42 Pope et al, 2002. ‘‘Lung Cancer,
Cardiopulmonary Mortality, and Long-term
Exposure to Fine Particulate Air Pollution.’’ Journal
of the American Medical Association. 287:1132–
1141.
43 Laden et al, 2006. ‘‘Reduction in Fine
Particulate Air Pollution and Mortality.’’ American
Journal of Respiratory and Critical Care Medicine.
173: 667–672.
44 U.S. Environmental Protection Agency, 2006.
Final Regulatory Impact Analysis: PM2.5 NAAQS.
Prepared by Office of Air and Radiation. October.
Available on the Internet at https://www.epa.gov/ttn/
ecas/ria.html.
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because as we estimate PM-related
mortality among populations exposed to
levels of PM2.5 that are successively
lower, our confidence in the results
diminishes. However, our analysis
shows that the great majority of the
impacts occur at higher exposures.
This analysis does not include the
type of detailed uncertainty assessment
found in the 2006 p.m.2.5 NAAQS RIA
because we lack the necessary air
quality input and monitoring data to run
the benefits model. In addition, we have
not conducted any air quality modeling
for this rule. However, to estimate BPT
specifically for this sector we did have
some updated air quality modeling. The
2006 PM2.5 NAAQS benefits analysis
provides an indication of the sensitivity
of our results to various assumptions.
It should be emphasized that the
monetized benefits estimates provided
above do not include benefits from
several important benefit categories,
including reducing other air pollutants,
ecosystem effects, and visibility
impairment, as well as mercury and
other HAPs. Although we do not have
sufficient information or modeling
available to provide monetized
estimates for this rulemaking, we
include a qualitative assessment of the
health effects of these other effects in
the RIA 45 for this proposed rule.
F. What demographic groups might
benefit the most from this regulation?
To examine the potential for any
environmental justice (EJ) issues that
might be associated with the source
category, we performed a demographic
72541
analysis of the at-risk population. In this
analysis, we evaluated the distributions
of HAP-related cancer and noncancer
risks from the Ferroalloys Production
source category across different social,
demographic and economic groups
within the populations living near these
two facilities. The methodology and the
results of the demographic analyses are
included in a technical report, Risk and
Technology Review—Analysis of SocioEconomic Factors for Populations Living
Near Ferroalloys Facilities, available in
the docket for this action.
The results of the demographic
analysis are summarized in Table 8
below. These results, for various
demographic groups, are based on the
estimated risks from actual emissions
levels for the population living within
50 km of the facilities.
TABLE 8—FERROALLOY PRODUCTION DEMOGRAPHIC RISK ANALYSIS RESULTS
Population with
cancer risk at or
above 1-in-1 million
Nationwide
Total Population ...................................................................................................
Population with
chronic hazard
index above 1
285,000,000
26,000
28,000
75
25
97
3
97
3
75
12
0.9
12
97
1
0.3
2
97
0.8
0.3
1.8
14
86
1
99
0.7
99
13
87
13
87
13
87
13
87
11
89
9
91
Race by Percent
White ....................................................................................................................
All Other Races ...................................................................................................
Race by Percent
White ....................................................................................................................
African American .................................................................................................
Native American ..................................................................................................
Other and Multiracial ...........................................................................................
Ethnicity by Percent
Hispanic ...............................................................................................................
Non-Hispanic .......................................................................................................
Income by Percent
Below Poverty Level ............................................................................................
Above Poverty Level ............................................................................................
Education by Percent
pmangrum on DSK3VPTVN1PROD with PROPOSALS2
Over 25 and without High School Diploma .........................................................
Over 25 and with a High School Diploma ...........................................................
The results of the Ferroalloy
Production source category
demographic analysis indicate that there
are approximately 26,000 people
exposed to a cancer risk at or above one
in one million and approximately
28,000 people exposed to a chronic
noncancer TOSHI greater than 1 due to
emissions from the source category (we
note that many of those in the first risk
group are the same as those in the
second). The percentages of the at-risk
population in each demographic group
(except for White and non-Hispanic) are
similar to or lower than their respective
nationwide percentages.
Implementation of the provisions
included in this proposal is expected to
significantly reduce the number of atrisk people due to HAP emissions from
these sources (from 26,000 people to
about 1,000 for cancer risks and from
28,000 people to less than 10 for chronic
noncancer TOSHI).
VI. Request for Comments
We are soliciting comments on all
aspects of this proposed action. In
addition to general comments on this
proposed action, we are also interested
45 U.S. Environmental Protection Agency. Draft
Regulatory Impact Analysis (RIA) for the Proposed
Manganese Ferroalloys RTR. September 2011
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in any additional data that may help to
reduce the uncertainties inherent in the
risk assessment and other analyses. We
are specifically interested in receiving
corrections to the site-specific emissions
profiles used for risk modeling. Such
data should include supporting
documentation in sufficient detail to
allow characterization of the quality and
representativeness of the data or
information. Section VII of this
preamble provides more information on
submitting data.
VII. Submitting Data Corrections
The site-specific emissions profiles
used in the source category risk and
demographic analyses are available for
download on the RTR web page at:
https://www.epa.gov/ttn/atw/rrisk/
rtrpg.html. The data files include
detailed information for each HAP
emissions release point for the facilities
included in the source category.
If you believe that the data are not
representative or are inaccurate, please
identify the data in question, provide
your reason for concern, and provide
any ‘‘improved’’ data that you have, if
available. When you submit data, we
request that you provide documentation
of the basis for the revised values to
support your suggested changes. To
submit comments on the data
downloaded from the RTR Web page,
complete the following steps:
1. Within this downloaded file, enter
suggested revisions to the data fields
appropriate for that information. The
data fields that may be revised include
the following:
Data element
Definition
Control Measure .......................................................................................
Control Measure Comment ......................................................................
Are control measures in place? (yes or no).
Select control measure from list provided, and briefly describe the control measure.
Indicate here if the facility or record should be deleted.
Describes the reason for deletion.
Code description of the method used to derive emissions. For example, CEM, material balance, stack test, etc.
Enter the general type of emissions process associated with the specified emissions point.
Enter release angle (clockwise from true North); orientation of the y-dimension relative to true North, measured positive for clockwise starting at 0 degrees (maximum 89 degrees).
Enter dimension of the source in the east-west (x-) direction, commonly
referred to as length (ft).
Enter dimension of the source in the north-south (y-) direction, commonly referred to as width (ft).
Enter total annual emissions due to malfunctions (tpy).
Enter maximum hourly malfunction emissions here (lb/hr).
Enter datum for latitude/longitude coordinates (NAD27 or NAD83); if
left blank, NAD83 is assumed.
Enter general comments about process sources of emissions.
Enter revised physical street address for MACT facility here.
Enter revised city name here.
Enter revised county name here.
Enter revised Emissions Release Point Type here.
Enter revised End Date here.
Enter revised Exit Gas Flowrate here (ft3/sec).
Enter revised Exit Gas Temperature here (F).
Enter revised Exit Gas Velocity here (ft/sec).
Enter revised Facility Category Code here, which indicates whether facility is a major or area source.
Enter revised Facility Name here.
Enter revised Facility Registry Identifier here, which is an ID assigned
by the EPA Facility Registry System.
Enter revised HAP Emissions Performance Level here.
Enter revised Latitude here (decimal degrees).
Enter revised Longitude here (decimal degrees).
Enter revised MACT Code here.
Enter revised Pollutant Code here.
Enter revised routine emissions value here (tpy).
Enter revised SCC Code here.
Enter revised Stack Diameter here (ft).
Enter revised Stack Height here (ft).
Enter revised Start Date here.
Enter revised State here.
Enter revised Tribal Code here.
Enter revised Zip Code here.
Enter total annual emissions due to shutdown events (tpy).
Enter maximum hourly shutdown emissions here (lb/hr).
Enter general comments about emissions release points.
Enter total annual emissions due to startup events (tpy).
Enter maximum hourly startup emissions here (lb/hr).
Enter date facility stopped operations.
Delete .......................................................................................................
Delete Comment .......................................................................................
Emissions Calculation Method Code For Revised Emissions .................
Emissions Process Group ........................................................................
Fugitive Angle ...........................................................................................
Fugitive Length .........................................................................................
Fugitive Width ...........................................................................................
Malfunction Emissions ..............................................................................
Malfunction Emissions Max Hourly ..........................................................
North American Datum .............................................................................
Process Comment ....................................................................................
REVISED Address ....................................................................................
REVISED City ...........................................................................................
REVISED County Name ...........................................................................
REVISED Emissions Release Point Type ...............................................
REVISED End Date ..................................................................................
REVISED Exit Gas Flow Rate .................................................................
REVISED Exit Gas Temperature .............................................................
REVISED Exit Gas Velocity .....................................................................
REVISED Facility Category Code ............................................................
pmangrum on DSK3VPTVN1PROD with PROPOSALS2
REVISED Facility Name ...........................................................................
REVISED Facility Registry Identifier ........................................................
REVISED HAP Emissions Performance Level Code ..............................
REVISED Latitude ....................................................................................
REVISED Longitude .................................................................................
REVISED MACT Code .............................................................................
REVISED Pollutant Code .........................................................................
REVISED Routine Emissions ...................................................................
REVISED SCC Code ...............................................................................
REVISED Stack Diameter ........................................................................
REVISED Stack Height ............................................................................
REVISED Start Date ................................................................................
REVISED State ........................................................................................
REVISED Tribal Code ..............................................................................
REVISED Zip Code ..................................................................................
Shutdown Emissions ................................................................................
Shutdown Emissions Max Hourly .............................................................
Stack Comment ........................................................................................
Startup Emissions .....................................................................................
Startup Emissions Max Hourly .................................................................
Year Closed ..............................................................................................
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2. Fill in the commenter information
fields for each suggested revision (i.e.,
commenter name, commenter
organization, commenter email address,
commenter phone number, and revision
comments).
3. Gather documentation for any
suggested emissions revisions (e.g.,
performance test reports, material
balance calculations).
4. Send the entire downloaded file
with suggested revisions in Microsoft®
Access format and all accompanying
documentation to Docket ID Number
EPA–HQ–OAR–2010–0895 (through one
of the methods described in the
ADDRESSES section of this preamble). To
expedite review of the revisions, it
would also be helpful if you submitted
a copy of your revisions to the EPA
directly at RTR@epa.gov in addition to
submitting them to the docket.
5. If you are providing comments on
a facility, you need only submit one file
for that facility, which should contain
all suggested changes for all sources at
that facility. We request that all data
revision comments be submitted in the
form of updated Microsoft® Access files,
which are provided on the RTR Web
page at: https://www.epa.gov/ttn/atw/
rrisk/rtrpg.html.
VIII. Statutory and Executive Order
Reviews
pmangrum on DSK3VPTVN1PROD with PROPOSALS2
A. Executive Order 12866: Regulatory
Planning and Review and Executive
Order 13563: Improving Regulation and
Regulatory Review
Under Section 3(f)(1) of Executive
Order 12866 (58 FR 51735, October 4,
1993), this action is an ‘‘economically
significant regulatory action’’ because it
is likely to have an annual effect on the
economy of $100 million or more.
Accordingly, the EPA submitted this
action to OMB for review under
Executive Orders 12866 and 13563 (76
FR 3821, January 21, 2011), and any
changes made in response to OMB
recommendations have been
documented in the docket for this
action.
In addition, the EPA prepared an
analysis of the potential costs and
benefits associated with this action.
This analysis is contained in the RIA for
this proposed rule. A copy of the
analysis is available in the docket for
this action, and the analysis is briefly
summarized above.
The cost and benefit analyses are
subject to uncertainties. More
information on these uncertainties can
be found in the RIA and in the cost
memo for the proposal.
A summary of the monetized benefits
and net benefits for the proposed rule at
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discount rates of 3 percent and 7
percent is in Table 2 of this preamble
and a more detailed discussion of the
benefits is found in section V.E of this
preamble.
For more information on the benefits
analysis, please refer to the RIA for this
rulemaking, which is available in the
docket.
B. Paperwork Reduction Act
The information collection
requirements in this rule have been
submitted for approval to the Office of
Management and Budget (OMB) under
the Paperwork Reduction Act, 44 U.S.C.
3501 et seq. The Information Collection
Request (ICR) document prepared by the
EPA has been assigned EPA ICR number
2448.01. The information collection
requirements are not enforceable until
OMB approves them. The information
requirements are based on notification,
recordkeeping, and reporting
requirements in the NESHAP General
Provisions (40 CFR part 63, subpart A),
which are mandatory for all operators
subject to national emissions standards.
These recordkeeping and reporting
requirements are specifically authorized
by CAA section 114 (42 U.S.C. 7414).
All information submitted to the EPA
pursuant to the recordkeeping and
reporting requirements for which a
claim of confidentiality is made is
safeguarded according to Agency
policies set forth in 40 CFR part 2,
subpart B.
We are proposing new paperwork
requirements to the Ferroalloys
Production source category in the form
of increased frequency and number of
pollutants tested for stack testing as
described in § 63.1625(c) and tighter
parameter monitoring requirements to
demonstrate continuous compliance as
described in § 63.1625(c)(6) and
§ 63.1626. In conjunction shop building
process fugitives monitoring, we believe
that sources are currently equipped with
adequate monitoring equipment and
that the facilities will not incur a capital
cost due to this requirement.
For this proposed rule, the EPA is
adding affirmative defense to the
estimate of burden in the ICR. To
provide the public with an estimate of
the relative magnitude of the burden
associated with an assertion of the
affirmative defense position adopted by
a source, the EPA has provided
administrative adjustments to this ICR
to show what the notification,
recordkeeping and reporting
requirements associated with the
assertion of the affirmative defense
might entail. The EPA’s estimate for the
required notification, reports and
records for any individual incident,
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72543
including the root cause analysis, totals
$3,141 and is based on the time and
effort required of a source to review
relevant data, interview plant
employees, and document the events
surrounding a malfunction that has
caused an exceedance of an emissions
limit. The estimate also includes time to
produce and retain the record and
reports for submission to the EPA. The
EPA provides this illustrative estimate
of this burden because these costs are
only incurred if there has been a
violation and a source chooses to take
advantage of the affirmative defense.
Given the variety of circumstances
under which malfunctions could occur,
as well as differences among sources’
operation and maintenance practices,
we cannot reliably predict the severity
and frequency of malfunction-related
excess emissions events for a particular
source. It is important to note that the
EPA has no basis currently for
estimating the number of malfunctions
that would qualify for an affirmative
defense. Current historical records
would be an inappropriate basis, as
source owners or operators previously
operated their facilities in recognition
that they were exempt from the
requirement to comply with emissions
standards during malfunctions. Of the
number of excess emissions events
reported by source operators, only a
small number would be expected to
result from a malfunction (based on the
definition above), and only a subset of
excess emissions caused by
malfunctions would result in the source
choosing to assert the affirmative
defense. Thus, we believe the number of
instances in which source operators
might be expected to avail themselves of
the affirmative defense will be
extremely small. For this reason, we
estimate no more than 1 or 2 such
occurrences for all sources subject to
subpart XXX over the 3-year period
covered by this ICR. We expect to gather
information on such events in the future
and will revise this estimate as better
information becomes available.
We estimate two regulated entities are
currently subject to subpart XXX and
will be subject to all proposed
standards. The annual monitoring,
reporting, and recordkeeping burden for
this collection (averaged over the first
3 years after the effective date of the
standards) for these amendments to
subpart XXX (Ferroalloys Production) is
estimated to be $384,000 per year. This
includes 483 labor hours per year at a
total labor cost of $37,000 per year, and
total non-labor capital and operation
and maintenance costs of $347,000 per
year. This estimate includes
performance tests, notifications,
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pmangrum on DSK3VPTVN1PROD with PROPOSALS2
reporting, and recordkeeping associated
with the new requirements for front-end
process vents and back-end process
operations. The total burden for the
Federal government (averaged over the
first 3 years after the effective date of the
standard) is estimated to be 48 hours per
year at a total labor cost of $2,200 per
year. Burden is defined at 35 CFR
1320.3(b).
An agency may not conduct or
sponsor, and a person is not required to
respond to, a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for the EPA’s regulations in 40
CFR are listed in 40 CFR part 9. When
these ICRs are approved by OMB, the
Agency will publish a technical
amendment to 40 CFR part 9 in the
Federal Register to display the OMB
control numbers for the approved
information collection requirements
contained in the final rules.
To comment on the Agency’s need for
this information, the accuracy of the
provided burden estimates, and any
suggested methods for minimizing
respondent burden, the EPA has
established a public docket for this rule,
which includes this ICR, under Docket
ID number EPA–HQ–OAR–2010–0895.
Submit any comments related to the ICR
to the EPA and OMB. See the ADDRESSES
section at the beginning of this notice
for where to submit comments to the
EPA. Send comments to OMB at the
Office of Information and Regulatory
Affairs, Office of Management and
Budget, 725 17th Street NW.,
Washington, DC 20503, Attention: Desk
Office for EPA. Because OMB is
required to make a decision concerning
the ICR between 30 and 60 days after
November 23, 2011, a comment to OMB
is best assured of having its full effect
if OMB receives it by December 23,
2011. The final rule will respond to any
OMB or public comments on the
information collection requirements
contained in this proposal.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act (RFA)
generally requires an agency to prepare
a regulatory flexibility analysis of any
rule subject to notice and comment
rulemaking requirements under the
Administrative Procedure Act or any
other statute unless the agency certifies
that the rule will not have a significant
economic impact on a substantial
number of small entities. Small entities
include small businesses, small
organizations, and small governmental
jurisdictions.
For purposes of assessing the impacts
of this proposed rule on small entities,
small entity is defined as: (1) A small
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business as defined by the Small
Business Administration’s (SBA)
regulations at 13 CFR 121.201; (2) a
small governmental jurisdiction that is a
government of a city, county, town,
school district or special district with a
population of less than 50,000; and (3)
a small organization that is any not-forprofit enterprise that is independently
owned and operated and is not
dominant in its field. For this source
category, which has the NAICS code
331112 (i.e., Electrometallurgical
ferroalloy product manufacturing), the
SBA small business size standard is 750
employees according to the SBA small
business standards definitions.
After considering the economic
impacts of today’s proposed rule on
small entities, I certify that this action
will not have a significant economic
impact on a substantial number of small
entities. Neither of the companies
affected by this rule is considered to be
a small entity per the definition
provided in this section.
Executive Order 13132 does not apply
to this proposed rule.
In the spirit of Executive Order 13132,
and consistent with the EPA policy to
promote communications between the
EPA and state and local governments,
the EPA specifically solicits comment
on this proposed rule from State and
local officials.
D. Unfunded Mandates Reform Act
This proposed rule does not contain
a Federal mandate under the provisions
of Title II of the Unfunded Mandates
Reform Act of 1995 (UMRA), 2 U.S.C.
1531–1538 for state, local, or tribal
governments or the private sector. The
proposed rule would not result in
expenditures of $100 million or more
for state, local, and tribal governments,
in aggregate, or the private sector in any
1 year. The proposed rule imposes no
enforceable duties on any State, local or
tribal governments or the private sector.
Thus, this proposed rule is not subject
to the requirements of sections 202 or
205 of the UMRA.
This proposed rule is also not subject
to the requirements of section 203 of
UMRA because it contains no regulatory
requirements that might significantly or
uniquely affect small governments
because it contains no requirements that
apply to such governments nor does it
impose obligations upon them.
This proposed rule is not subject to
Executive Order 13045 (62 FR 19885,
April 23, 1997) because the Agency does
not believe the environmental health
risks or safety risks addressed by this
action present a disproportionate risk to
children. The report, Analysis of SocioEconomic Factors for Populations Living
Near Ferroalloys Facilities, shows that,
prior to the implementation of the
provisions included in this proposal, on
a nationwide basis, there are
approximately 26,000 people exposed to
a cancer risk at or above one in one
million and approximately 28,000
people exposed to a chronic noncancer
TOSHI greater than 1 due to emissions
from the source category. The
percentages for all demographic groups,
including children 18 years and
younger, are similar to or lower than
their respective nationwide percentages.
Further, implementation of the
provisions included in this proposal is
expected to significantly reduce the
number of at-risk people due to HAP
emissions from these sources (from
between 26,000 to 28,000 people to
about 1,000), providing significant
benefit to all the demographic groups in
the at-risk population.
This proposed rule is expected to
reduce environmental impacts for
everyone, including children. This
action proposes emissions limits at the
levels based on MACT, as required by
the CAA. Based on our analysis, we
believe that this rule does not have a
disproportionate impact on children.
The public is invited to submit
comments or identify peer-reviewed
studies and data that assess effects of
E. Executive Order 13132: Federalism
This proposed rule does not have
federalism implications. It will not have
substantial direct effects on the states,
on the relationship between the national
government and the states, or on the
distribution of power and
responsibilities among the various
levels of government, as specified in
Executive Order 13132. None of the
facilities subject to this action are
owned or operated by state
governments, and, because no new
requirements are being promulgated,
nothing in this proposed rule will
supersede State regulations. Thus,
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F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
This proposed rule does not have
tribal implications, as specified in
Executive Order 13175 (65 FR 67249,
November 9, 2000). Thus, Executive
Order 13175 does not apply to this
action.
The EPA specifically solicits
additional comment on this proposed
action from tribal officials.
G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
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early life exposure to manganese, lead,
arsenic, nickel, or mercury.
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H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
This action is not a ‘‘significant
energy action’’ as defined under
Executive Order 13211, ‘‘Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use’’ (66 FR 28355, May
22, 2001), because it is not likely to have
significant adverse effect on the supply,
distribution, or use of energy. This
action will not create any new
requirements and therefore no
additional costs for sources in the
energy supply, distribution, or use
sectors.
I. National Technology Transfer and
Advancement Act (NTTAA)
Section 12(d) of the National
Technology Transfer and Advancement
Act of 1995 (NTTAA), Public Law No.
104–113, 12(d) (15 U.S.C. 272 note)
directs the EPA to use voluntary
consensus standards (VCS) in its
regulatory activities, unless to do so
would be inconsistent with applicable
law or otherwise impractical. VCS are
technical standards (e.g., materials
specifications, test methods, sampling
procedures, and business practices) that
are developed or adopted by VCS
bodies. NTTAA directs the EPA to
provide Congress, through OMB,
explanations when the agency decides
not to use available and applicable VCS.
This proposed rulemaking involves
technical standards. The EPA proposes
to use EPA Methods 1, 2, 3A, 3B, 4, 5,
5D, 9, 10, 26A, 30B, 316, CARB 429,
SW–846 Method 3052, SW–846 Method
7471b and EPA water Method 1631E of
40 CFR Part 60, Appendix A. No
applicable VCS were identified for EPA
Methods 30B, 5D, 316, 1631E and CARB
429, SW–846 Method 3052, and SW–
846 Method 7471b.
Two VCS were identified acceptable
alternatives to EPA test methods for the
purposes of this rule. The VCS standard
ANSI/ASME PTC 19–10–1981–Part 10,
‘‘Flue and Exhaust Gas Analyses’’ is an
acceptable alternative to Method 3B.
The VCS ASTM D7520–09, ‘‘Standard
Test Method for Determining the
Opacity of a Plume in the Outdoor
Ambient Atmosphere’’ is an acceptable
alternative to Method 9 under specified
conditions. The Agency identified 18
VCS as being potentially applicable to
these methods cited in this rule.
However, the EPA determined that the
18 candidate VCS would not be
practical due to lack of equivalency,
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documentation, validation data and
other important technical and policy
considerations. The 18 VCS and other
information and conclusions, including
the search and review results, are in the
docket for this proposed rule. The EPA
welcomes comments on this aspect of
this proposed rulemaking and,
specifically, invites the public to
identify potentially-applicable
voluntary consensus standards and to
explain why such standards should be
used in this regulation.
Under section 63.7(f) and section
63.8(f) of Subpart A of the General
Provisions, a source may apply to the
EPA for permission to use alternative
test methods or alternative monitoring
requirements in place of any required
testing methods, performance
specifications, or procedures in the
proposed rule.
J. Executive Order 12898: Federal
Actions To Address Environmental
Justice in Minority Populations and
Low-Income Populations
Executive Order 12898 (59 FR 7629,
February 16, 1994) establishes federal
executive policy on environmental
justice. Its main provision directs
federal agencies, to the greatest extent
practicable and permitted by law, to
make environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects of their programs,
policies, and activities on minority
populations and low-income
populations in the United States.
The EPA has proposed that the
current health risks posed by emissions
from this source category are
unacceptable. There are about 26,000 to
28,000 people nationwide that are
currently subject to health risks which
may not be considered neglible (i.e.,
cancer risks greater than one in one
million or chronic noncancer TOSHI
greater than 1) due to emissions from
this source category. The demographic
makeup of this ‘‘at-risk’’ population is
similar to the national distribution for
all demographic groups. The proposed
rule will reduce the number of people
in this at-risk group from between
26,000–28,000 people to about 1,000
people. Based on this analysis, the EPA
is proposing that the proposed rule will
not have disproportionately high and
adverse human health or environmental
effects on minority or low-income
populations because it increases the
level of environmental protection for all
affected populations.
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List of Subjects in 40 CFR Part 63
Air pollution control, Environmental
protection, Hazardous substances,
Incorporation by reference, Reporting
and recordkeeping requirements.
Dated: November 4, 2011.
Lisa P. Jackson,
Administrator.
For the reasons stated in the
preamble, part 63 of title 40, chapter I,
of the Code of Federal Regulations is
proposed to be amended as follows:
PART 63—[AMENDED]
1. The authority citation for part 63
continues to read as follows:
Authority: 42 U.S.C. 7401, et seq.
2. Section 63.14 is amended by:
a. Adding paragraph (b)(69);
b. Revising paragraph (i)(1);
c. Revising paragraph (p)(6) and
adding paragraphs (p)(8) and (p)(9); and
d. By adding paragraphs (r)(1) and
(r)(2).
§ 63.14
Incorporations by reference.
(b) * * *
(69) ASTM D7520–09, ‘‘Standard Test
Method for Determining the Opacity in
a Plume in an Outdoor Ambient
Atmosphere,’’ IBR approved for
§ 63.1625(b)(9).
*
*
*
*
*
(i) * * *
(1) ANSI/ASME PTC 19.10–1981,
‘‘Flue and Exhaust Gas Analyses [Part
10, Instruments and Apparatus],’’ IBR
approved for §§ 63.309(k)(1)(iii),
63.865(b), 63.1625(b)(3)(iii),
63.3166(a)(3), 63.3360(e)(1)(iii),
63.3545(a)(3), 63.3555(a)(3),
63.4166(a)(3), 63.4362(a)(3),
63.4766(a)(3), 63.4965(a)(3),
63.5160(d)(1)(iii), 63.9307(c)(2),
63.9323(a)(3), 63.11148(e)(3)(iii),
63.11155(e)(3), 63.11162(f)(3)(iii) and
(f)(4), 63.11163(g)(1)(iii) and (g)(2),
63.11410(j)(1)(iii), 63.11551(a)(2)(i)(C),
table 5 to subpart DDDDD of this part,
table 1 to subpart ZZZZZ of this part,
and table 4 to subpart JJJJJJ of this part.
*
*
*
*
*
(p) * * *
(6) SW–846–7471B, Mercury in Solid
Or Semisolid Waste (Manual ColdVapor Technique), Revision 2, February
2007, in EPA Publication No. SW–846,
Test Methods for Evaluating Solid
Waste, Physical/Chemical Methods,
Third Edition, IBR approved for
§ 63.1625(b)(10), table 6 to subpart
DDDDD of this part and table 5 to
subpart JJJJJJ of this part.
*
*
*
*
*
(8) SW–846–Method 3052, Microwave
Assisted Acid Digestion Of Siliceous
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and Organically Based Matrices,
Revision 0, December 1996, in EPA
Publication No. SW–846, Test Methods
for Evaluating Solid Waste, Physical/
Chemical Methods, Third Edition, IBR
approved for § 63.1625(b)(10).
(9) Method 1631, Revision E: Mercury
in Water by Oxidation, Purge and Trap,
and Cold Vapor Atomic Fluorescence
Spectrometry, August 2002 located at:
https://water.epa.gov/scitech/methods/
cwa/metals/mercury/upload/2007_07_
10_methods_;method_mercury_
1631.pdf, IBR approved for
§ 63.1625(b)(10).
(r) The following material is available
from the California Air Resources Board
(CARB), 1102 Q Street, Sacramento,
California 95814, (https://
www.arb.ca.gov/testmeth/vol3/M_
429.pdf).
(1) Method 429, Determination of
Polycyclic Aromatic Hydrocarbon
(PAH) Emissions from Stationary
Sources, Adopted September 1989,
Amended July 1997, IBR approved for
§ 63.1625(b)(11).
(2) [Reserved]
*
*
*
*
*
Subpart XXX—[Amended]
3. Section 63.1620 is added to read as
follows:
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§ 63.1620
Am I subject to this subpart?
(a) You are subject to this subpart if
you own or operate a new or existing
ferromanganese and/or silicomanganese
production facility that is a major source
or is co-located at a major source of
hazardous air pollutant emissions.
(b) You are subject to this subpart if
you own or operate any of the following
equipment as part of a ferromanganese
or silicomanganese production facility:
(1) Open, semi-sealed, or sealed
submerged arc furnace,
(2) Casting operations,
(3) Metal oxygen refining (MOR)
process,
(4) Crushing and screening
operations,
(5) Outdoor fugitive dust sources.
(c) A new affected source is any of the
sources listed in paragraph (b) of this
section for which construction or
reconstruction commenced after
November 23, 2011.
(d) Table 1 of this subpart specifies
the provisions of subpart A of this part
that apply to owners and operators of
ferromanganese and silicomanganese
production facilities subject to this
subpart.
(e) If you are subject to the provisions
of this subpart, you are also subject to
title V permitting requirements under 40
CFR parts 70 or 71, as applicable.
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(f) Emission standards in this subpart
apply at all times.
4. Section 63.1621 is added to read as
follows:
§ 63.1621
What are my compliance dates?
(a) Existing affected sources must be
in compliance with the provisions
specified in §§ 63.1620 through 63.1630
no later than [2 YEARS AFTER
EFFECTIVE DATE OF FINAL RULE].
(b) Affected sources in existence prior
to November 23, 2011 must be in
compliance with the provisions
specified in §§ 63.1650 through 63.1661
by November 21, 2001 and until [2
YEARS AFTER EFFECTIVE DATE OF
FINAL RULE]. As of [2 YEARS AFTER
EFFECTIVE DATE OF FINAL RULE],
the provisions of §§ 63.1650 through
63.1661 cease to apply to affected
sources in existence prior to November
23, 2011. The provisions of §§ 63.1650
through 63.1661 remain enforceable at a
source for its activities prior to [2
YEARS AFTER EFFECTIVE DATE OF
FINAL RULE].
(c) If you own or operate a new
affected source that commences
construction or reconstruction after
November 23, 2011, you must comply
with the requirements of this subpart by
[EFFECTIVE DATE OF FINAL RULE], or
upon startup of operations, whichever is
later.
5. Section 63.1622 is added to read as
follows:
§ 63.1622
subpart?
What definitions apply to this
Terms in this subpart are defined in
the Clean Air Act (Act), in subpart A of
this part, or in this section as follows:
Affirmative defense means, in the
context of an enforcement proceeding, a
response or defense put forward by a
defendant, regarding which the
defendant has the burden of proof, and
the merits of which are independently
and objectively evaluated in a judicial
or administrative proceeding.
Bag leak detection system means a
system that is capable of continuously
monitoring particulate matter (dust)
loadings in the exhaust of a baghouse in
order to detect bag leaks and other upset
conditions. A bag leak detection system
includes, but is not limited to, an
instrument that operates on
triboelectric, light scattering, light
transmittance, or other effect to
continuously monitor relative
particulate matter loadings.
Building ventilation means a system
of ventilated ducts designed to place the
shop building under negative pressure
and to capture process fugitive
emissions from the shop building.
Capture system means the collection
of components used to capture the gases
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and fumes released from one or more
emissions points and then convey the
captured gas stream to a control device
or to the atmosphere. A capture system
may include, but is not limited to, the
following components as applicable to a
given capture system design: duct intake
devices, hoods, enclosures, ductwork,
dampers, manifolds, plenums, and fans.
Casting means the period of time from
when molten ferroalloy is removed from
the tapping station until pouring into
casting molds or beds is completed.
This includes the following operations:
pouring alloy from one ladle to another,
slag separation, slag removal, and ladle
transfer by crane, truck, or other
conveyance.
Crushing and screening equipment
means the crushers, grinders, mills,
screens and conveying systems used to
crush, size, and prepare for packing
manganese-containing materials,
including raw materials, intermediate
products, and final products.
Electric arc furnace means any
furnace where electrical energy is
converted to heat energy by
transmission of current between
electrodes partially submerged in the
furnace charge.
Ladle treatment means a post-tapping
process including metal and alloy
additions where chemistry adjustments
are made in the ladle after furnace
smelting to achieve a specified product.
Local ventilation means hoods and
ductwork designed to capture process
fugitive emissions close to the area
where the emissions are generated (e.g.,
tap hoods).
Metal oxygen refining (MOR) process
means the reduction of the carbon
content of ferromanganese through the
use of oxygen.
Outdoor fugitive dust source means a
stationary source from which hazardous
air pollutant-bearing particles are
discharged to the atmosphere due to
wind or mechanical inducement such as
vehicle traffic. Fugitive dust sources
include plant roadways, yard areas, and
outdoor material storage and transfer
operations.
Plant roadway means any area at a
ferromanganese and silicomanganese
production facility that is subject to
plant mobile equipment, such as fork
lifts, front end loaders, or trucks,
carrying manganese-bearing materials.
Excluded from this definition are
employee and visitor parking areas,
provided they are not subject to traffic
by plant mobile equipment.
Primary emissions means gases and
emissions collected by hoods and
ductwork located above an open furnace
or under the cover of a semi-closed or
sealed furnace.
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Process fugitive emissions source
means a source of hazardous air
pollutant emissions that is associated
with ferromanganese or silicomanganese
production, but is not the primary
exhaust stream from an electric arc
furnace, MOR or crushing and screening
equipment, and is not a fugitive dust
source. Process fugitive sources include
emissions that escape capture from the
electric arc furnace, tapping operations,
casting operations, ladle treatment,
MOR or crushing or screening
equipment.
Shop building means the building
which houses one or more electric arc
furnaces.
Shutdown means the cessation of
operation of an affected source for any
purpose.
Startup means the setting in operation
of an affected source for any purpose.
Tapping emissions means the gases
and emissions associated with removal
of product from the electric arc furnace
under normal operating conditions,
such as removal of metal under normal
pressure and movement by gravity
down the spout into the ladle and filling
the ladle.
Tapping period means the time from
when a tap hole is opened until the time
a tap hole is closed.
6. Section 63.1623 is added to read as
follows:
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§ 63.1623 What are the emissions
standards for new, reconstructed and
existing facilities?
(a) Electric arc furnaces. You must
install, operate, and maintain a capture
system that collects the emissions from
each electric arc furnace (including
charging, melting, and tapping
operations and emissions from any vent
stacks) and conveys the collected
emissions to a control device for the
removal of the pollutants specified in
the emissions standards specified in
paragraphs (a)(1) through (a)(6) of this
section.
(1) Particulate matter emissions.
(i) You must not discharge exhaust
gases (including primary and tapping
emissions) containing particulate matter
in excess of 9.3 milligrams per dry
standard cubic meter (mg/dscm),
corrected to 2 percent carbon dioxide
(CO2) into the atmosphere from any new
or reconstructed electric arc furnace.
This emission limit must be met by any
furnace vent stacks.
(ii) You must not discharge exhaust
gases (including primary and tapping
emissions) containing particulate matter
in excess of 24 mg/dscm, corrected to 2
percent CO2 into the atmosphere from
any existing electric arc furnace. This
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emission limit must be met by any
furnace vent stacks.
(2) Mercury emissions. You must not
discharge exhaust gases (including
primary and tapping emissions)
containing mercury emissions in excess
of 16 mg/dscm, corrected to 2 percent
CO2 into the atmosphere from any new,
reconstructed or existing electric arc
furnace.
(3) Polycyclic aromatic hydrocarbon
emissions. You must not discharge
exhaust gases (including primary and
tapping emissions) containing
polycyclic aromatic hydrocarbon
emissions in excess of 89 mg/dscm,
corrected to 2 percent CO2 into the
atmosphere from any new,
reconstructed or existing electric arc
furnace.
(4) Hydrochloric acid emissions. You
must not discharge exhaust gases
(including primary and tapping
emissions) containing hydrochloric acid
emissions in excess of 809 mg/dscm,
corrected to 2 percent CO2 into the
atmosphere from any new,
reconstructed or existing electric arc
furnace.
(5) Formaldehyde emissions. You
must not discharge exhaust gases
(including primary and tapping
emissions) containing formaldehyde
emissions in excess of 201 mg/dscm,
corrected to 2 percent CO2 into the
atmosphere from any new,
reconstructed or existing electric arc
furnace.
(b) Process fugitive emissions.
(1) You must install, operate, and
maintain a capture system that collects
all of the process fugitive emissions
from the shop building (including
tapping, casting, ladle treatment and
crushing and screening equipment
process fugitives) at a negative pressure
of at least 0.007 inches of water, and
conveys the collected emissions to a
control device. You must not discharge
into the atmosphere emissions from the
control device containing particulate
matter in excess of 24 mg/dscm,
corrected to 2 percent CO2.
(2) You must not cause emissions
exiting from a shop building, to exceed
10 percent opacity for more than one 6minute period.
(3) As an alternative to meeting the
requirements specified in paragraph
(b)(1) of this section, you can elect to
demonstrate compliance by meeting the
requirements of paragraphs (b)(3)(i)
through (b)(3)(ii) of this section.
(i) You must install compliance
monitors on or near the plant boundary,
at locations approved by the
Administrator, to demonstrate that the
manganese concentration in air is at all
times maintained below a 10-sample
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rolling average value of 0.10 mg/m3 at
each monitor.
(A) Samples must be collected every
6 days. All samples are 24-hr integrated
samples.
(B) Calculate a 10-sample rolling
average to demonstrate compliance with
the action level specified in paragraph
(b)(3)(i) of this section. Missed or
invalidated samples must be made up
only on the established site-specific 1in 6-day schedule to include the
required number of makeup samples to
achieve a minimum of 10 valid
samples).
(C) Collect particles in the PM10 size
fraction at a set flow rate of 16.7 l/
minute using a 47 mm Teflon filter.
(D) Conduct the analysis using an
EPA method (such as compendium
method IO–3.5) and ensure the
manganese method detection limit
(MDL) is no greater than 0.01 mg/m3.
(E) All data, to include values below
MDL, must be reported. Under no
circumstances are data value
substitutions (e.g., 1⁄2 MDL) acceptable.
(ii)(A) The monitoring system must
include at least two ambient monitors
and at least one of these monitors must
be in a location that is expected to have
the highest air concentrations at or near
the facility boundary based on ambient
dispersion modeling or other methods
approved by the Administrator.
(B) You must submit a written plan
describing and explaining the basis for
the design and adequacy of the
compliance monitoring network, the
sampling, analytical and quality
assurance procedures and the
justification for any data adjustments
within 45 days after the effective date of
this subpart.
(C) The Administrator at any time
may require changes in or expansion of,
the monitoring program, including
additional sampling and more frequent
sampling, or revisions to the analytical
protocols and network design.
(c) Local ventilation emissions. If you
operate local ventilation to capture
tapping, casting, or ladle treatment
emissions and direct them to a control
device other than one associated with
the electric arc furnace, you must not
discharge into the atmosphere any
captured emissions containing
particulate matter in excess of 24 mg/
dscm, corrected to 2 percent CO2.
(d) MOR process. You must not
discharge into the atmosphere from any
new, reconstructed or existing MOR
process exhaust gases containing
particulate matter in excess of 3.9 mg/
dscm, corrected to 2 percent CO2.
(e) Crushing and screening
equipment. You must not discharge into
the atmosphere from any new,
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reconstructed, or existing piece of
equipment associated with crushing and
screening exhaust gases containing
particulate matter in excess of 13 mg/
dscm.
(f) Emissions Averaging Option.
(1) As an alternative to meeting the
emission standards specified in
paragraphs (a)(1) through (a)(6) of this
section on an electric arc furnacespecific basis, and if you have more
than one existing electric arc furnace
located at one or more contiguous
properties, which are under common
control of the same person (or persons
under common control), you may
demonstrate compliance by emission
averaging among the existing electric arc
furnaces, if your averaged emissions for
such electric arc furnaces are equal to or
less than the applicable emission limit.
(2) As an alternative to meeting the
emission standard specified in
paragraph (b)(1) of this section on a
building ventilation control devicespecific basis, and if you have more
than one existing building ventilation
control device located at one or more
contiguous properties, which are under
common control of the same person (or
persons under common control), you
may demonstrate compliance by
emission averaging among the existing
building ventilation control devices, if
your averaged emissions for such
building ventilation control devices are
equal to or less than the applicable
emission limit.
(3) As an alternative to meeting the
emission standard specified in
paragraph (e) of this section on a
crushing and screening equipment
control device-specific basis, and if you
have more than one existing crushing
and screening equipment control device
located at one or more contiguous
properties, which are under common
control of the same person (or persons
under common control), you may
demonstrate compliance by emission
averaging among the existing crushing
or screening equipment control devices,
if your averaged emissions for such
crushing or screening equipment control
devices are equal to or less than the
applicable emission limit.
(g) The averaged emissions rate from
the existing equipment specified in
paragraph (f) of this section
participating in the emissions averaging
option must be in compliance with the
emission standards specified in
paragraphs (a), (b) and (e) of this section
by the compliance date specified in
§ 63.1621. You must develop, and
submit to the applicable regulatory
authority for review and approval upon
request, an implementation plan for
emission averaging according to the
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following procedures and requirements
in paragraphs (g)(1) through (g)(4) of this
section.
(1) You must submit the
implementation plan no later than 180
days before the date that the facility
intends to demonstrate compliance
using the emission averaging option.
(2) You must include the information
contained in paragraphs (g)(2)(i) through
(g)(2)(vii) of this section in your
implementation plan for all emission
sources included in an emissions
average:
(i) The identification of all existing
equipment specified in paragraph (f) of
this section in the applicable averaging
group, including for each either the
applicable HAP emission level or the
control technology installed as of [DATE
60 DAYS AFTER EFFECTIVE DATE OF
THE FINAL RULE] and the date on
which you are requesting emission
averaging to commence;
(ii) A description of how you will
comply with the monitoring procedures
specified in § 63.1626 for each averaging
group;
(iii) The specific control technology to
be used for each piece of equipment
specified in paragraph (f) of this section
in the averaging group and the date of
its installation or application;
(iv) The test plan for the measurement
of particulate matter, hydrochloric acid,
formaldehyde and mercury emissions,
as applicable, in accordance with the
requirements in § 63.1625 and the
planned test dates to ensure that
averaged units are tested concurrently
or with minimal differences in the
testing dates;
(v) The operating parameters to be
monitored for each control system or
device consistent with § 63.1626 and a
description of how the operating limits
will be determined;
(vi) If you request to monitor an
alternative operating parameter
pursuant to § 63.8, you must also
include:
(A) A description of the parameter(s)
to be monitored and an explanation of
the criteria used to select the
parameter(s); and
(B) A description of the methods and
procedures that will be used to
demonstrate that the parameter
indicates proper operation of the control
device; the frequency and content of
monitoring, reporting, and
recordkeeping requirements; and a
demonstration, to the satisfaction of the
applicable regulatory authority, that the
proposed monitoring frequency is
sufficient to represent control device
operating conditions; and
(vii) A demonstration that compliance
with each of the applicable emission
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limit(s) will be achieved under
representative operating conditions.
(3) The regulatory authority shall
review and approve or disapprove the
plan according to the following criteria:
(i) Whether the content of the plan
includes all of the information specified
in paragraph (g)(2) of this section; and
(ii) Whether the plan presents
sufficient information to determine that
compliance will be achieved and
maintained.
(4) The applicable regulatory
authority shall not approve an emission
averaging implementation plan
containing any of the following
provisions:
(i) Any averaging between emissions
of differing pollutants or between
differing sources; or
(ii) The inclusion of any emission
source other than an existing unit in the
same source category.
(h) At all times, you must operate and
maintain any affected source, including
associated air pollution control
equipment and monitoring equipment,
in a manner consistent with safety and
good air pollution control practices for
minimizing emissions. Determination of
whether such operation and
maintenance procedures are being used
will be based on information available
to the Administrator that may include,
but is not limited to, monitoring results,
review of operation and maintenance
procedures, review of operation and
maintenance records, and inspection of
the source.
7. Section 63.1624 is added to read as
follows:
§ 63.1624 What are the operational and
work practice standards for new,
reconstructed and existing facilities?
(a) Process fugitives sources.
(1) If you are complying with the
standard specified in § 63.1623(b)(1),
you must prepare and operate according
to a process fugitives ventilation plan
for each shop building.
(2) You prepare a process fugitives
ventilation schematic for each shop
building indicating duct size and
location, enclosure and hood sizes and
locations, control device types, size and
locations, and exhaust locations should
be developed. The process fugitives
ventilation system schematic must be
annotated with the location and size of
each shop building air supply unit and
each shop building exhaust fan.
(3) You must conduct a baseline
survey to establish actual air flow and
static pressure values before and after
each emission control device and in
each branch of the process ventilation
system after each enclosure or hood.
You must also determine actual air flow
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and static pressure values for each shop
building air supply and exhaust device.
You must demonstrate that air supply
and exhaust are balanced.
(4) You must repeat the baseline
survey at least every 5 years or
following significant ventilation system
changes.
(5) The process fugitives ventilation
plan must contain a description of each
enclosure and hood with explanation
demonstrating that adequate control of
the process source is being achieved or
actions planned to improve
performance.
(6) The process fugitives ventilation
plan must be adequate to ensure that the
building is continuously maintained at
a negative pressure of at least 0.007
inches of water.
(7) The process fugitives ventilation
plan must identify critical maintenance
actions, schedule to complete, and
verification record of completion.
(8) You must submit a copy of the
process fugitives ventilation plan to the
designated permitting authority on or
before the applicable compliance date
for the affected source as specified in
§ 63.1621. The requirement for you to
operate the facility according to a
written process fugitives ventilation
plan must be incorporated in the
operating permit for the facility that is
issued by the designated permitting
authority under part 70 of this chapter.
(b) Outdoor fugitive dust sources.
(1) You must prepare, and at all times
operate according to, an outdoor fugitive
dust control plan that describes in detail
the measures that will be put in place
to control outdoor fugitive dust
emissions from the individual fugitive
dust sources at the facility.
(2) You must submit a copy of the
outdoor fugitive dust control plan to the
designated permitting authority on or
before the applicable compliance date
for the affected source as specified in
§ 63.1621. The requirement for you to
operate the facility according to a
written outdoor fugitive dust control
plan must be incorporated in the
operating permit for the facility that is
issued by the designated permitting
authority under part 70 of this chapter.
(3) You are permitted to use existing
manuals that describe the measures in
place to control outdoor fugitive dust
sources required as part of a State
implementation plan or other federally
enforceable requirement for particulate
matter to satisfy the requirements of
paragraph (b)(1) of this section.
8. Section 63.1625 is added to read as
follows:
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§ 63.1625 What are the performance test
and compliance requirements for new,
reconstructed and existing facilities?
(a) Performance testing.
(1) All performance tests must be
conducted according to the
requirements in § 63.7 of subpart A.
(2) Each performance test must
consist of three separate and complete
runs using the applicable test methods.
(3) Each run must be conducted under
conditions that are representative of
normal process operations.
(4) Performance tests conducted on air
pollution control devices serving
electric arc furnaces must be conducted
such that at least one tapping period, or
at least 20 minutes of a tapping period,
whichever is less, is included in at least
two of the three runs. The sampling
time for each run must be at least as
long as three times the average tapping
period of the tested furnace, but no less
than 60 minutes.
(5) You must conduct the
performance tests specified in paragraph
(c) of this section under such conditions
as the Administrator specifies based on
representative performance of the
affected source for the period being
tested. Upon request, you must make
available to the Administrator such
records as may be necessary to
determine the conditions of
performance tests.
(b) Test methods. The following test
methods in appendices of part 60 or 63
of this chapter or as specified elsewhere
must be used to determine compliance
with the emission standards.
(1) Method 1 of Appendix A–1 of 40
CFR part 60 to select the sampling port
location and the number of traverse
points.
(2) Method 2 of Appendix A–1 of 40
CFR part 60 to determine the volumetric
flow rate of the stack gas.
(3)(i) Method 3A or 3B of Appendix
A–2 of 40 CFR part 60 (with integrated
bag sampling) to determine the outlet
stack and inlet oxygen and CO2 content.
(ii) You must measure CO2
concentrations at both the inlet and
outlet of the positive pressure fabric
filter in conjunction with the pollutant
sampling in order to correct pollutant
concentrations for dilution and to
determine isokinetic sampling rates.
(iii) As an alternative to EPA
Reference Method 3B, ASME PTC–19–
10–1981–Part 10, ‘‘Flue and Exhaust
Gas Analyses’’ may be used
(incorporated by reference, see 40 CFR
63.14).
(4) Method 4 of Appendix A–3 of 40
CFR part 60 to determine the moisture
content of the stack gas.
(5)(i) Method 5 of Appendix A–3 of 40
CFR part 60 to determine the particulate
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matter concentration of the stack gas for
negative pressure baghouses and
positive pressure baghouses with stacks.
(ii) Method 5D of Appendix A–3 of 40
CFR part 60 to determine particulate
matter concentration and volumetric
flow rate of the stack gas for positive
pressure baghouses without stacks.
(iii) The sample volume for each run
must be a minimum of 4.0 cubic meters
(141.2 cubic feet). For Method 5 testing
only, you may choose to collect less
than 4.0 cubic meters per run provided
that the filterable mass collected (e.g.,
net filter mass plus mass of nozzle,
probe and filter holder rinses) is equal
to or greater than 10 mg. If the total
mass collected for two of three of the
runs is less than 10 mg, you must
conduct at least one additional test run
that produces at least 10 mg of filterable
mass collected (i.e., at a greater sample
volume). Report the results of all test
runs.
(6) Method 30B of Appendix A–8 of
40 CFR part 60 to measure mercury.
Apply the minimum sample volume
determination procedures as per the
method.
(7)(i) Method 26A of Appendix A–8 of
40 CFR part 60 to determine outlet stack
or inlet hydrochloric acid concentration.
(ii) Collect a minimum volume of 2
cubic meters.
(8)(i) Method 316 of Appendix A of 40
CFR part 63 to determine outlet stack or
inlet formaldehyde.
(ii) Collect a minimum volume of 1.0
cubic meter.
(9) Method 9 of Appendix A–4 of 40
CFR part 60 to determine opacity.
ASTM D7520–09, ‘‘Standard Test
Method for Determining the Opacity of
a Plume in the Outdoor Ambient
Atmosphere’’ may be used (incorporated
by reference, see 40 CFR 63.14) with the
following conditions:
(i) During the digital camera opacity
technique (DCOT) certification
procedure outlined in Section 9.2 of
ASTM D7520–09, you or the DCOT
vendor must present the plumes in front
of various backgrounds of color and
contrast representing conditions
anticipated during field use such as blue
sky, trees and mixed backgrounds
(clouds and/or a sparse tree stand).
(ii) You must also have standard
operating procedures in place including
daily or other frequency quality checks
to ensure the equipment is within
manufacturing specifications as
outlined in Section 8.1 of ASTM
D7520–09.
(iii) You must follow the
recordkeeping procedures outlined in
§ 63.10(b)(1) for the DCOT certification,
compliance report, data sheets and all
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raw unaltered JPEGs used for opacity
and certification determination.
(iv) You or the DCOT vendor must
have a minimum of four (4)
independent technology users apply the
software to determine the visible
opacity of the 300 certification plumes.
For each set of 25 plumes, the user may
not exceed 15 percent opacity of any
one reading and the average error must
not exceed 7.5 percent opacity.
(v) Use of this approved alternative
does not provide or imply a certification
or validation of any vendor’s hardware
or software. The onus to maintain and
verify the certification and/or training of
the DCOT camera, software and operator
in accordance with ASTM D7520–09
and these requirements is on the
facility, DCOT operator and DCOT
vendor.
(10) Methods to determine the
mercury content of manganese ore
including a total metals digestion
technique, SW–846 Method 3052, and a
mercury specific analysis method, SW–
846 Method 7471b (Cold Vapor AA) or
Water Method 1631E (Cold Vapor
Atomic Fluorescence).
(11) California Air Resources Board
(CARB) Method 429, Determination of
Polycyclic Aromatic Hydrocarbon
(PAH) Emissions from Stationary
Sources to determine total PAH
emissions. The method is available from
California Resources Board, 1102 Q
Street, Sacramento, California 95814,
(https://www.arb.ca.gov/testmeth/vol3/
M_429.pdf).
(12) The owner or operator may use
alternative measurement methods
approved by the Administrator
following the procedures described in
§ 63.7(f) of subpart A.
(c) Compliance demonstration with
the emission standards.
(1) You must conduct an initial
performance test for air pollution
control devices or vent stacks subject to
§ 63.1623(a) through (e) to demonstrate
compliance with the applicable
emission standards.
(2) You must conduct performance
tests every 5 years for the air pollution
control devices and vent stacks
associated with the electric arc furnaces
and furnace building ventilation
systems. The results of these periodic
tests will be used to demonstrate
compliance with the emission standards
in § 63.1623(a)(1) through (a)(5), (b)(1)
and (b)(2), as applicable.
(3) For any air pollution control
device that serves tapping emissions
combined with non-furnace emissions,
such as the MOR process, or equipment
associated with crushing and screening,
casting or ladle treatment, you must
conduct a performance test at least
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every 5 years. The results of these tests
will be used to demonstrate compliance
with the emission standards in
§ 63.1623(c) through (e), as applicable.
(4) Compliance is demonstrated for all
sources performing emissions tests if the
average concentration for the three runs
comprising the performance test does
not exceed the standard or if you
successfully comply with the emission
averaging option specified in
§ 63.1623(f).
(5) Operating Limits. You must
establish parameter operating limits
according to paragraphs (c)(5)(i) through
(c)(5)(vi) of this section. Unless
otherwise specified, compliance with
each established operating limit shall be
demonstrated for each 24-hour
operating day.
(i) For a wet particulate matter
scrubber, you must establish the
minimum liquid flow rate and pressure
drop as your operating limits during the
three-run performance test. If you use a
wet particulate matter scrubber and you
conduct separate performance tests for
particulate matter, you must establish
one set of minimum liquid flow rate and
pressure drop operating limits. If you
conduct multiple performance tests, you
must set the minimum liquid flow rate
and pressure drop operating limits at
the highest minimum hourly average
values established during the
performance tests.
(ii) For a wet acid gas scrubber, you
must establish the minimum liquid flow
rate and pH, as your operating limits
during the three-run performance test. If
you use a wet acid gas scrubber and you
conduct separate performance tests for
hydrochloric acid, you must establish
one set of minimum liquid flow rate and
pH operating limits. If you conduct
multiple performance tests, you must
set the minimum liquid flow rate and
pH operating limits at the highest
minimum hourly average values
established during the performance
tests.
(iii) For a dry scrubber, dry sorbent
injection (DSI) system or activated
carbon injection system, you must
establish the minimum hourly average
sorbent or activated carbon injection
rate, as measured during the three-run
performance test as your operating limit.
(iv) For emission sources with fabric
filters that choose to demonstrate
continuous compliance through bag leak
detection systems you must install a bag
leak detection system according to the
requirements in § 63.1626(d), and you
must set your operating limit such that
the sum duration of bag leak detection
system alarms does not exceed 5 percent
of the process operating time during a
6-month period.
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(v) If you choose to demonstrate
continuous compliance through a
particulate matter CEMS, you must
determine an operating limit
(particulate matter concentration in mg/
dscm) during performance testing for
initial particulate matter compliance.
The operating limit will be the average
of the PM filterable results of the three
Method 5 or Method 5D of Appendix A–
3 of 40 CFR part 60 performance test
runs. To determine continuous
compliance, the hourly average PM
concentrations will be averaged on a
rolling 30 operating day basis. Each 30
operating day average would have to
meet the PM operating limit.
(v) For any furnace stack, you must
establish a weighted average mercury
concentration of the manganese ore
being used in the furnace during the
emission test. Collect a sample of all
ores used in the furnace and prepare a
weighted average based on the relative
mass of each type of ore used in the
furnace charge.
(d) Compliance demonstration with
shop building opacity standards.
(1)(i) If you are subject to
§ 63.1623(b)(2), you must conduct initial
opacity observations of the shop
building to demonstrate compliance
with the applicable opacity standards
according to § 63.6(h)(5), which
addresses the conduct of opacity or
visible emission observations.
(ii) You must conduct the opacity
observations according to EPA Method
9 of 40 CFR part 60, Appendix A–4, for
a minimum of 60 minutes to include at
one, or at least 20 minutes of a tapping
period, whichever is less, in at least two
of the three runs to coincide with each
performance test run of the associated
control device.
(iii) Repeat this opacity observation at
least every 5 years during the periodic
performance tests required pursuant to
paragraph (c)(2) of this section.
(2)(i) When demonstrating initial
compliance with the shop building
opacity standard, as required by
paragraph (d)(1) of this section, you
must simultaneously establish
parameter values for one of the
following: The capture system fan motor
amperes and all capture system damper
positions, the total volumetric flow rate
to the air pollution control device and
all capture system damper positions, or
volumetric flow rate through each
separately ducted hood that comprises
the capture system.
(ii) You may petition the
Administrator to reestablish these
parameters whenever you can
demonstrate to the Administrator’s
satisfaction that the electric arc furnace
operating conditions upon which the
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parameters were previously established
are no longer applicable. The values of
these parameters determined during the
most recent demonstration of
compliance must be maintained at the
appropriate level for each applicable
period.
(iii) You will demonstrate compliance
by installing, operating, and
maintaining a digital differential
pressure device that shows you are
maintaining the shop building under
negative pressure to at least 0.007
inches of water.
(3) You will demonstrate continuing
compliance with the opacity standards
by following the monitoring
requirements specified in § 63.1626(h)
and the reporting and recordkeeping
requirements specified in
§ 63.1629(b)(5).
(e) Compliance demonstration with
the operational and work practice
standards.
(1) Process fugitives sources. You will
demonstrate compliance by developing
and maintaining a process fugitives
ventilation plan, by reporting any
deviations from the plan and by taking
necessary corrective actions to correct
deviations or deficiencies.
(2) Outdoor fugitive dust sources. You
will demonstrate compliance by
developing and maintaining an outdoor
fugitive dust control plan, by reporting
any deviations from the plan and by
taking necessary corrective actions to
correct deviations or deficiencies.
(3) Baghouses equipped with bag leak
detection systems. You will demonstrate
compliance with the bag leak detection
system requirements by developing
analysis and supporting documentation
demonstrating conformance with EPA
guidance and specifications for bag leak
detection systems in § 60.57c(h).
9. Section 63.1626 is added to read as
follows:
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§ 63.1626 What monitoring requirements
must I meet?
(a) Baghouse Monitoring. You must
prepare, and at all times operate
according to, a standard operating
procedures manual that describes in
detail procedures for inspection,
maintenance, and bag leak detection
and corrective action plans for all
baghouses (fabric filters or cartridge
filters) that are used to control process
vents, process fugitive, or outdoor
fugitive dust emissions from any source
subject to the emissions standards in
§ 63.1623, including those used to
control emissions from building
ventilation.
(b) You must submit the standard
operating procedures manual for
baghouses required by paragraph (a) of
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this section to the Administrator or
delegated authority for review and
approval.
(c) Unless the baghouse is equipped
with a bag leak detection system, the
procedures that you specify in the
standard operating procedures manual
for inspections and routine maintenance
must, at a minimum, include the
requirements of paragraphs (c)(1) and
(c)(2) of this section.
(1) You must observe the baghouse
outlet on a daily basis for the presence
of any visible emissions.
(2) In addition to the daily visible
emissions observation, you must
conduct the following activities:
(i) Weekly confirmation that dust is
being removed from hoppers through
visual inspection, or equivalent means
of ensuring the proper functioning of
removal mechanisms.
(ii) Daily check of compressed air
supply for pulse-jet baghouses.
(iii) An appropriate methodology for
monitoring cleaning cycles to ensure
proper operation.
(iv) Monthly check of bag cleaning
mechanisms for proper functioning
through visual inspection or equivalent
means.
(v) Quarterly visual check of bag
tension on reverse air and shaker-type
baghouses to ensure that the bags are
not kinked (kneed or bent) or lying on
their sides. Such checks are not required
for shaker-type baghouses using selftensioning (spring loaded) devices.
(vi) Quarterly confirmation of the
physical integrity of the baghouse
structure through visual inspection of
the baghouse interior for air leaks.
(vii) Semiannual inspection of fans for
wear, material buildup, and corrosion
through visual inspection, vibration
detectors, or equivalent means.
(d) Bag leak detection system.
(1) For each baghouse used to control
emissions from an electric arc furnace or
building ventilation system, you must
install, operate, and maintain a bag leak
detection system according to
paragraphs (d)(2) through (d)(4) of this
section, unless a system meeting the
requirements of paragraph (i) of this
section, for a CEMS and continuous
emissions rate monitoring system, is
installed for monitoring the
concentration of particulate matter. You
may choose to install, operate and
maintain a bag leak detection system for
any other baghouse in operation at the
facility according to paragraphs (d)(2)
through (d)(4) of this section.
(2) The procedures you specified in
the standard operating procedures
manual for baghouse maintenance must
include, at a minimum, a preventative
maintenance schedule that is consistent
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with the baghouse manufacturer’s
instructions for routine and long-term
maintenance.
(3) Each bag leak detection system
must meet the specifications and
requirements in paragraphs (d)(3)(i)
through (d)(3)(viii) of this section.
(i) The bag leak detection system must
be certified by the manufacturer to be
capable of detecting PM emissions at
concentrations of 1.0 milligram per dry
standard cubic meter (0.00044 grains
per actual cubic foot) or less.
(ii) The bag leak detection system
sensor must provide output of relative
PM loadings.
(iii) The bag leak detection system
must be equipped with an alarm system
that will alarm when an increase in
relative particulate loadings is detected
over a preset level.
(iv) You must install and operate the
bag leak detection system in a manner
consistent with the guidance provided
in ‘‘Office of Air Quality Planning and
Standards (OAQPS) Fabric Filter Bag
Leak Detection Guidance’’ EPA–454/R–
98–015, September 1997 (incorporated
by reference) and the manufacturer’s
written specifications and
recommendations for installation,
operation, and adjustment of the system.
(v) The initial adjustment of the
system must, at a minimum, consist of
establishing the baseline output by
adjusting the sensitivity (range) and the
averaging period of the device, and
establishing the alarm set points and the
alarm delay time.
(vi) Following initial adjustment, you
must not adjust the sensitivity or range,
averaging period, alarm set points, or
alarm delay time, except as detailed in
the approved standard operating
procedures manual required under
paragraph (a) of this section. You cannot
increase the sensitivity by more than
100 percent or decrease the sensitivity
by more than 50 percent over a 365-day
period unless such adjustment follows a
complete baghouse inspection that
demonstrates that the baghouse is in
good operating condition.
(vii) You must install the bag leak
detector downstream of the baghouse.
(viii) Where multiple detectors are
required, the system’s instrumentation
and alarm may be shared among
detectors.
(4) You must include in the standard
operating procedures manual required
by paragraph (a) of this section a
corrective action plan that specifies the
procedures to be followed in the case of
a bag leak detection system alarm. The
corrective action plan must include, at
a minimum, the procedures that you
will use to determine and record the
time and cause of the alarm as well as
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the corrective actions taken to minimize
emissions as specified in paragraphs
(d)(4)(i) and (d)(4)(ii) of this section.
(i) The procedures used to determine
the cause of the alarm must be initiated
within 30 minutes of the alarm.
(ii) The cause of the alarm must be
alleviated by taking the necessary
corrective action(s) that may include,
but not be limited to, those listed in
paragraphs (d)(4)(i)(A) through
(d)(4)(i)(F) of this section.
(A) Inspecting the baghouse for air
leaks, torn or broken filter elements, or
any other malfunction that may cause
an increase in emissions.
(B) Sealing off defective bags or filter
media.
(C) Replacing defective bags or filter
media, or otherwise repairing the
control device.
(D) Sealing off a defective baghouse
compartment.
(E) Cleaning the bag leak detection
system probe, or otherwise repairing the
bag leak detection system.
(F) Shutting down the process
producing the particulate emissions.
(e) If you use a wet particulate matter
scrubber, you must collect the pressure
drop and liquid flow rate monitoring
system data according to § 63.1629,
reduce the data to 24-hour block
averages and maintain the 24-hour
average pressure drop and liquid flowrate at or above the operating limits
established during the performance test
according to § 63.1625(c)(5)(i).
(f) [Reserved]
(g) If you use a dry scrubber, DSI
sorbent injection or carbon injection,
you must collect the sorbent or carbon
injection rate monitoring system data for
the dry scrubber, DSI or ACI according
to § 63.1629, reducing the data to 24hour block averages; and maintain the
24-hour average sorbent or carbon
injection rate at or above the operating
limit established during the
performance test according to
§ 63.1625(c)(5)(iii).
(h) Shop building opacity. In order to
demonstrate continuous compliance
with the opacity standards in § 63.1623,
you must comply with one of the
monitoring options in paragraphs (h)(1),
(h)(2), (h)(3) or (h)(8) of this section. The
selected option must be consistent with
that selected during the initial
performance test described in
§ 63.1625(d)(2). Alternatively, you may
use the provisions of § 63.8(f) to request
approval to use an alternative
monitoring method.
(1) You must check and record the
control system fan motor amperes and
capture system damper positions once
per shift.
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(2) You must install, calibrate, and
maintain a monitoring device that
continuously records the volumetric
flow rate through each separately
ducted hood.
(3) You must install, calibrate, and
maintain a monitoring device that
continuously records the volumetric
flow rate at the inlet of the air pollution
control device and check and record the
capture system damper positions once
per shift.
(4) The flow rate monitoring devices
must meet the following requirements:
(i) Be installed in an appropriate
location in the exhaust duct such that
reproducible flow rate monitoring will
result.
(ii) Have an accuracy ± 10 percent
over its normal operating range and be
calibrated according to the
manufacturer’s instructions.
(5) The Administrator may require
you to demonstrate the accuracy of the
monitoring device(s) relative to Methods
1 and 2 of Appendix A–1 of part 60 of
this chapter.
(6) Failure to maintain the appropriate
capture system parameters (fan motor
amperes, flow rate, and/or damper
positions) establishes the need to
initiate corrective action as soon as
practicable after the monitoring
excursion in order to minimize excess
emissions.
(7) You must install, operate, and
maintain a digital differential pressure
monitoring system to continuously
monitor each total enclosure as
described in paragraphs (h)(7)(i) through
(h)(7)(v) of this section.
(i) You must install and maintain a
minimum of one building digital
differential pressure monitoring system
at each of the following three walls in
the shop building:
(A) The leeward wall.
(B) The windward wall.
(C) An exterior wall that connects the
leeward and windward wall at a
location defined by the intersection of a
perpendicular line between a point on
the connecting wall and a point on its
furthest opposite exterior wall, and
intersecting within plus or minus ten
meters of the midpoint of a straight line
between the two other monitors
specified. The midpoint monitor must
not be located on the same wall as either
of the other two monitors.
(ii) The digital differential pressure
monitoring systems must be certified by
the manufacturer to be capable of
measuring and displaying negative
pressure in the range of 0.01 to 0.2 mm
mercury (0.005 to 0.11 inches of water)
with a minimum accuracy of plus or
minus 0.001 mm mercury (0.0005
inches of water).
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(iii) You must equip each digital
differential pressure monitoring system
with a continuous recorder.
(iv) You must calibrate each digital
differential pressure monitoring system
in accordance with manufacturer’s
specifications at least once every 12
calendar months or more frequently if
recommended by the manufacturer.
(v) You must equip the digital
differential pressure monitoring system
with a backup, uninterruptible power
supply to ensure continuous operation
of the monitoring system during a
power outage.
(8) If you comply with the
requirements specified in
§ 63.1623(b)(3), you must install,
operate and maintain a continuous
monitoring system for the measurement
of manganese concentrations in air as
specified in paragraphs (h)(8)(i) through
(h)(8)(v) of this section.
(i) You must operate a minimum of
two compliance monitors sufficient in
location and frequency of sample
collection to detect expected maximum
concentrations of manganese in air due
to emissions from the affected source(s)
in accordance with a written plan as
described in paragraph (h)(8)(ii) of this
section and approved by the
Administrator. The plan must include
descriptions of the sampling and
analytical methods used. At least one
24-hour sample must be collected from
each monitor every 6 days. All records
pertaining to the implementation and
results of the compliance monitoring
shall be kept on-site for a period of no
less than 5 years from the date of
generation of the record.
(ii) You must submit a written plan
describing and explaining the basis for
the design and adequacy of the
compliance monitoring network, the
sampling, sample handling and custody,
analytical procedures, quality assurance
procedures, recordkeeping procedures
and any other related procedures, and
the justification for any seasonal,
background, or other data adjustments
within [45 DAYS AFTER EFFECTIVE
DATE OF FINAL RULE].
(iii) The Administrator at any time
may require changes in, or expansion of,
the monitoring program, including
additional sampling and, more frequent
sampling, revisions to the analytical
protocols and network design.
(iv) If all rolling 10-sample average
concentrations of manganese in air
measured by the compliance monitoring
system are less than 50 percent of the
manganese concentration limits
specified in § 63.1623(b)(3)(i) for 3
consecutive years, you may submit a
proposed revised plan to reduce the
monitoring sampling and analysis
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frequency to the Administrator for
review. If approved by the
Administrator, you may adjust your
monitoring accordingly.
(v) For any subsequent period, if any
rolling 10-sample average manganese
concentration in air measured at any
monitor in the monitoring system
exceeds 50 percent of the concentration
limits specified in § 63.1623(b)(3), you
must resume monitoring pursuant to
paragraph (h)(8)(i)(A) of this section at
all monitors until another 3 consecutive
years of manganese concentration
measurements is demonstrated to be
less than 50 percent of the manganese
concentration limits specified in
§ 63.1623(b)(3).
(i) Furnace Capture System. You must
perform monthly inspections of the
equipment that is important to the
performance of the furnace capture
system, including capture of both
primary and tapping emissions. This
inspection must include an examination
of the physical condition of the
equipment (e.g., has hood location been
changed or obstructed because of
contact with cranes or ladles), to
include detecting holes in ductwork or
hoods, flow constrictions in ductwork
due to dents or accumulated dust, and
operational status of flow rate
controllers (pressure sensors, dampers,
damper switches, etc.). Any deficiencies
must be recorded and proper
maintenance and repairs performed.
(j) Requirements for sources using
CMS. If you demonstrate compliance
with any applicable emissions limit
through use of a continuous monitoring
system (CMS), where a CMS includes a
continuous parameter monitoring
system (CPMS) as well as a continuous
emissions monitoring system (CEMS),
you must develop a site-specific
monitoring plan and submit this sitespecific monitoring plan, if requested, at
least 60 days before your initial
performance evaluation (where
applicable) of your CMS. Your sitespecific monitoring plan must address
the monitoring system design, data
collection, and the quality assurance
and quality control elements outlined in
this section and in § 63.8(d). You must
install, operate, and maintain each CMS
according to the procedures in your
approved site-specific monitoring plan.
Using the process described in
§ 63.8(f)(4), you may request approval of
monitoring system quality assurance
and quality control procedures
alternative to those specified in
paragraphs (j)(1) through (j)(6) of this
section in your site-specific monitoring
plan.
(1) The performance criteria and
design specifications for the monitoring
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system equipment, including the sample
interface, detector signal analyzer and
data acquisition and calculations;
(2) Sampling interface location such
that the monitoring system will provide
representative measurements;
(3) Equipment performance checks,
system accuracy audits, or other audit
procedures;
(4) Ongoing operation and
maintenance procedures in accordance
with the general requirements of
§ 63.8(c)(1) and (c)(3); and
(5) Conditions that define a
continuous monitoring system that is
out of control consistent with
§ 63.8(c)(7)(i) and for responding to out
of control periods consistent with
§ 63.8(c)(7)(ii) and (c)(8) or Appendix A
to this subpart, as applicable.
(6) Ongoing recordkeeping and
reporting procedures in accordance with
provisions in § 63.10(c), (e)(1) and
(e)(2)(i) and Appendix A to this subpart,
as applicable.
(k) If you have an operating limit that
requires the use of a CPMS, you must
install, operate, and maintain each
continuous parameter monitoring
system according to the procedures in
paragraphs (k)(1) through (k)(7) of this
section.
(1) The continuous parameter
monitoring system must complete a
minimum of one cycle of operation for
each successive 15-minute period. You
must have a minimum of four
successive cycles of operation to have a
valid hour of data.
(2) Except for periods of monitoring
system malfunctions, repairs associated
with monitoring system malfunctions,
and required monitoring system quality
assurance or quality control activities
(including, as applicable, system
accuracy audits and required zero and
span adjustments), you must operate the
CMS at all times the affected source is
operating. A monitoring system
malfunction is any sudden, infrequent,
not reasonably preventable failure of the
monitoring system to provide valid data.
Monitoring system failures that are
caused in part by poor maintenance or
careless operation are not malfunctions.
You are required to complete
monitoring system repairs in response
to monitoring system malfunctions and
to return the monitoring system to
operation as expeditiously as
practicable.
(3) You may not use data recorded
during monitoring system malfunctions,
repairs associated with monitoring
system malfunctions, or required
monitoring system quality assurance or
control activities in calculations used to
report emissions or operating levels.
You must use all the data collected
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during all other required data collection
periods in assessing the operation of the
control device and associated control
system.
(4) Except for periods of monitoring
system malfunctions, repairs associated
with monitoring system malfunctions,
and required quality monitoring system
quality assurance or quality control
activities (including, as applicable,
system accuracy audits and required
zero and span adjustments), failure to
collect required data is a deviation of
the monitoring requirements.
(5) You must conduct other CPMS
equipment performance checks, system
accuracy audits, or other audit
procedures specified in your sitespecific monitoring plan at least once
every 12 months.
(6) You must conduct a performance
evaluation of each CPMS in accordance
with your site-specific monitoring plan.
(7) You must record the results of
each inspection, calibration, and
validation check.
(l) CPMS for measuring gaseous flow.
(1) Use a flow sensor with a
measurement sensitivity of 5 percent of
the flow rate or 10 cubic feet per
minute, whichever is greater,
(2) Check all mechanical connections
for leakage at least every month, and
(3) Perform a visual inspection at least
every 3 months of all components of the
flow CPMS for physical and operational
integrity and all electrical connections
for oxidation and galvanic corrosion if
your flow CPMS is not equipped with
a redundant flow sensor.
(m) CPMS for measuring liquid flow.
(1) Use a flow sensor with a
measurement sensitivity of 2 percent of
the flow rate and
(2) Reduce swirling flow or abnormal
velocity distributions due to upstream
and downstream disturbances.
(n) CPMS for measuring pressure.
(1) Minimize or eliminate pulsating
pressure, vibration, and internal and
external corrosion and
(2) Use a gauge with a minimum
tolerance of 1.27 centimeters of water or
a transducer with a minimum tolerance
of 1 percent of the pressure range.
(3) Perform checks at least once each
process operating day to ensure pressure
measurements are not obstructed (e.g.,
check for pressure tap pluggage daily).
(o) CPMS measuring flow of sorbent or
carbon (e.g., weigh belt, weigh hopper,
or hopper flow measurement device).
Install and calibrate the device in
accordance with manufacturer’s
procedures and specifications.
(p) CPMS for measuring pH.
(1) Ensure the sample is properly
mixed and representative of the fluid to
be measured.
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(2) Check the pH meter’s calibration
on at least two points every 8 hours of
process operation.
(q) Particulate Matter CEMS. If you
are using a CEMS to measure particulate
matter emissions to meet requirements
of this subpart, you must install, certify,
operate, and maintain the particulate
matter CEMS as specified in paragraphs
(q)(1) through (q)(4) of this section.
(1) You must conduct a performance
evaluation of the PM CEMS according to
the applicable requirements of § 60.13,
and Performance Specification 11 at 40
CFR part 60, Appendix B of this
chapter.
(2) During each PM correlation testing
run of the CEMS required by
Performance Specification 11 at 40 CFR
part 60, Appendix B of this chapter, PM
and oxygen (or carbon dioxide) collect
data concurrently (or within a 30- to 60minute period) by both the CEMS and
by conducting performance tests using
Method 5 or 5D at 40 CFR part 60,
Appendix A–3 or Method 17 at 40 CFR
part 60, Appendix A–6 of this chapter.
(3) Perform quarterly accuracy
determinations and daily calibration
drift tests in accordance with Procedure
2 at 40 CFR part 60, Appendix F of this
chapter. Relative Response Audits must
be performed annually and Response
Correlation Audits must be performed
every 3 years.
(4) Within 60 days after the date of
completing each CEMS relative
accuracy test audit or performance test
conducted to demonstrate compliance
with this subpart, you must submit the
relative accuracy test audit data and
performance test data to the EPA by
successfully submitting the data
electronically into the EPA’s Central
Data Exchange by using the Electronic
Reporting Tool (see https://www.epa.gov/
ttnchie1/ert/).
(r) Ore Sampling Requirements.
(1) Following completion of the initial
compliance demonstration where you
established a weighted average mercury
concentration of the manganese ore
being used in the furnace during the
emission test, you must determine the
weighted average mercury concentration
of the manganese ores used in the
process on a monthly basis. If you
introduce a new type of ore, you must
analyze the sample according the
methods specified in § 63.1625(b)(10)
and factor the results into your updated
weighted average mercury
concentration.
(2) If the weighted average mercury
concentration is more than 10 percent
higher than the weighted average
operating limit, and you are operating
an activated carbon injection system,
you must reassess the activated carbon
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injection rate and revise the rate
according to procedures established in
your CMS monitoring plan.
(3) If the weighted average mercury
concentration is more than 10 percent
higher than the weighted average
operating limit, and you are not
operating an activated carbon injection
system, you must retest the control
device within 30 days to demonstrate
compliance with the mercury emission
limit and establish a new weighted
average mercury concentration and
associated activated carbon injection
rate.
10. Section 63.1627 is added to read
as follows:
§ 63.1627 What is an affirmative defense
for exceedence of an emissions limit during
malfunction?
In response to an action to enforce the
standards set forth in paragraph
§ 63.1623 you may assert an affirmative
defense to a claim for civil penalties for
exceedances of such standards that are
caused by malfunction, as defined at 40
CFR 63.2. Appropriate penalties may be
assessed, however, if the respondent
fails to meet its burden of proving all of
the requirements in the affirmative
defense. The affirmative defense shall
not be available for claims for injunctive
relief.
(a) Affirmative Defense. To establish
the affirmative defense in any action to
enforce such a limit, you must meet the
notification requirements in paragraph
(b) of this section, and must prove by a
preponderance of evidence that:
(1) The excess emissions:
(i) Were caused by a sudden,
infrequent, and unavoidable failure of
air pollution control and monitoring
equipment, process equipment, or a
process to operate in a normal or usual
manner; and
(ii) Could not have been prevented
through careful planning, proper design
or better operation and maintenance
practices; and
(iii) Did not stem from any activity or
event that could have been foreseen and
avoided, or planned for; and
(iv) Were not part of a recurring
pattern indicative of inadequate design,
operation, or maintenance; and
(2) Repairs were made as
expeditiously as possible when the
applicable emission limitations were
being exceeded. Off-shift and overtime
labor were used, to the extent
practicable to make these repairs; and
(3) The frequency, amount and
duration of the excess emissions
(including any bypass) were minimized
to the maximum extent practicable
during periods of such emissions; and
(4) If the excess emissions resulted
from a bypass of control equipment or
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a process, then the bypass was
unavoidable to prevent loss of life,
personal injury, or severe property
damage; and
(5) All possible steps were taken to
minimize the impact of the excess
emissions on ambient air quality, the
environment and human health; and
(6) All emissions monitoring and
control systems were kept in operation
if at all possible, consistent with safety
and good air pollution control practices;
and
(7) All of the actions in response to
the excess emissions were documented
by properly signed, contemporaneous
operating logs; and
(8) At all times, the facility was
operated in a manner consistent with
good practices for minimizing
emissions; and
(9) A written root cause analysis has
been prepared, the purpose of which is
to determine, correct, and eliminate the
primary causes of the malfunction and
the excess emissions resulting from the
malfunction event at issue. The analysis
shall also specify, using best monitoring
methods and engineering judgment, the
amount of excess emissions that were
the result of the malfunction.
(b) Notification.
(1) If you experience an exceedence of
the facilities’ emission limit(s) during a
malfunction, you must notify the EPA
Administrator by telephone or facsimile
(Fax) transmission as soon as possible,
but no later than two (2) business days
after the initial occurrence of the
malfunction, if you wish to avail
yourself of an affirmative defense to
civil penalties for that malfunction.
(2) You must also submit a written
report to the EPA Administrator, within
45 days of the initial occurrence of the
exceedence of the standard in § 63.1623,
to demonstrate, with all necessary
supporting documentation, that you
have met the requirements set forth in
paragraph (a) of this section.
(3) You may seek an extension of this
deadline for up to 30 additional days by
submitting a written request to the
Administrator before the expiration of
the 45-day period. Until a request for an
extension has been approved by the
Administrator, you are subject to the
requirement to submit such report
within 45 days of the initial occurrence
of the exceedances.
11. Section 63.1628 is added to read
as follows:
§ 63.1628 What notification requirements
must I meet?
(a) You must comply with all of the
notification requirements of § 63.9 of
subpart A, General Provisions.
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Electronic notifications are encouraged
when possible.
(b)(1) You must submit the process
fugitives ventilation plan required
under § 63.1624(a), the outdoor fugitive
dust control plan required under
§ 63.1624(b), the site-specific
monitoring plan for CMS required under
§ 63.1626(j), the standard operating
procedures manual for baghouses
required under § 63.1626(a) and the
manganese monitoring alternative plan
required under § 63.1626(h)(8) to the
Administrator or delegated authority
along with a notification that you are
seeking review and approval of these
plans and procedures. You must submit
this notification no later than [1 YEAR
AFTER EFFECTIVE DATE OF FINAL
RULE]. For sources that commenced
construction or reconstruction after
[EFFECTIVE DATE OF FINAL RULE],
you must submit this notification no
later than 180 days before startup of the
constructed or reconstructed
ferromanganese or silicomanganese
production facility. For an affected
source that has received a construction
permit from the Administrator or
delegated authority on or before
[EFFECTIVE DATE OF FINAL RULE],
you must submit this notification no
later than [1 YEAR AFTER EFFECTIVE
DATE OF FINAL RULE].
(2) The plans and procedures
documents submitted as required under
paragraph (b)(1) of this section must be
submitted to the Administrator in
electronic format for review and
approval of the initial submittal and
whenever an update is made to the
procedure.
12. Section 63.1629 is added to read
as follows:
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§ 63.1629 What recordkeeping and
reporting requirements must I meet?
(a) You must comply with all of the
recordkeeping and reporting
requirements specified in § 63.10 of the
General Provisions that are referenced
in Table 1 to this subpart.
(1) Records must be maintained in a
form suitable and readily available for
expeditious review, according to
§ 63.10(b)(1). However, electronic
recordkeeping and reporting is
encouraged, and required for some
records and reports.
(2) Records must be kept on site for
at least 2 years after the date of
occurrence, measurement, maintenance,
corrective action, report, or record,
according to § 63.10(b)(1).
(b) You must maintain, for a period of
5 years, records of the information listed
in paragraphs (b)(1) through (b)(13) of
this section.
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(1) Electronic records of the bag leak
detection system output.
(2) An identification of the date and
time of all bag leak detection system
alarms, the time that procedures to
determine the cause of the alarm were
initiated, the cause of the alarm, an
explanation of the corrective actions
taken, and the date and time the cause
of the alarm was corrected.
(3) All records of inspections and
maintenance activities required under
§ 63.1626(a) as part of the practices
described in the standard operating
procedures manual for baghouses
required under § 63.1626(c).
(4) Electronic records of the pressure
drop and water flow rate values for wet
scrubbers used to control particulate
matter emissions as required in
§ 63.1626(e), identification of periods
when the 1-hour average pressure drop
and water flow rate values below the
established minimum established and
an explanation of the corrective actions
taken.
(5) Electronic records of the shop
building capture system monitoring
required under § 63.1626(h)(1) through
(h)(3), (h)(7) and (h)(8), as applicable,
identification of periods when the
capture system parameters were not
maintained or the manganese
concentration exceeded the rolling 10sample concentration level as required
under § 63.1623(b)(3) and an
explanation of the corrective actions
taken.
(6) Records of the results of monthly
inspections of the furnace capture
system required under § 63.1626(i).
(7) Electronic records of the
continuous flow monitors or pressure
monitors required under § 63.1626(j)
and (k) and an identification of periods
when the flow rate or pressure was not
maintained as required in § 63.1626(e).
(8) Electronic records of the output of
any CEMS installed to monitor
particulate matter emissions meeting the
requirements of § 63.1626(j).
(9) Records of the total sorbent
injection rate required under
§ 63.1626(k).
(10) Records of the occurrence and
duration of each startup and/or
shutdown.
(11) Records of the occurrence and
duration of each malfunction of
operation (i.e., process equipment) or
the air pollution control equipment and
monitoring equipment.
(12) Records of actions taken during
periods of malfunction to minimize
emissions in accordance with
§ 63.1623(g), including corrective
actions to restore malfunctioning
process and air pollution control and
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monitoring equipment to its normal or
usual manner of operation.
(13) Records that explain the periods
when the procedures outlined in the
process fugitives ventilation plan
required under § 63.1624(a), the
fugitives dust control plan required
under § 63.1624(b), the site-specific
monitoring plan for CMS required under
§ 63.1626(j), the standard operating
procedures manual for baghouses
required under § 63.1626(a) and the
manganese monitoring alternative plan
required under § 63.1626(h)(8) were not
followed and the corrective actions
taken.
(c) You must comply with all of the
reporting requirements specified in
§ 63.10 of the General Provisions that
are referenced in Table 1 to this subpart.
(1) You must submit reports no less
frequently than specified under
§ 63.10(e)(3) of the General Provisions.
(2) Once a source reports a violation
of the standard or excess emissions, you
must follow the reporting format
required under § 63.10(e)(3) until a
request to reduce reporting frequency is
approved by the Administrator.
(d) In addition to the information
required under the applicable sections
of § 63.10, you must include in the
reports required under paragraph (c) of
this section the information specified in
paragraphs (d)(1) through (d)(8) of this
section.
(1) Reports that explain the periods
when the procedures outlined in the
process fugitives ventilation plan
required under § 63.1624(a), the
fugitives dust control plan required
under § 63.1624(b), the site-specific
monitoring plan for CMS required under
§ 63.1626(j), the standard operating
procedures manual for baghouses
required under § 63.1626(a) and the
manganese monitoring alternative plan
required under § 63.1626(h)(8) were not
followed and the corrective actions
taken.
(2) Reports that identify the periods
when the average hourly pressure drop
or flow rate of venturi scrubbers used to
control particulate emissions dropped
below the levels established in
§ 63.1626(e) and an explanation of the
corrective actions taken.
(3) Bag leak detection system. Reports
including the following information:
(i) Records of all alarms.
(ii) Description of the actions taken
following each bag leak detection
system alarm.
(4) Reports of the shop building
capture system monitoring required
under § 63.1626(h)(1) through (h)(3),
(h)(7) and (h)(8), as applicable,
identification of periods when the
capture system parameters were not
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maintained or the manganese
concentration exceeded the rolling 10sample concentration level as required
under § 63.1623(b)(3) and an
explanation of the corrective actions
taken.
(5) Reports of the results of monthly
inspections of the furnace capture
system required under § 63.1626(g).
(6) Reports of the CPMS required
under § 63.1626, an identification of
periods when the monitored parameters
were not maintained as required in
§ 63.1626, and corrective actions taken.
(7) If a malfunction occurred during
the reporting period, the report must
include the number, duration, and a
brief description for each type of
malfunction that occurred during the
reporting period and caused or may
have caused any applicable emissions
limitation to be exceeded. The report
must also include a description of
actions taken by an owner or operator
during a malfunction of an affected
source to minimize emissions in
accordance with § 63.1623(g), including
actions taken to correct a malfunction.
(8) You must submit records pursuant
to paragraphs (d)(8)(i) through (d)(8)(iii)
of this section.
(i) Within 60 days after the date of
completing each performance test, as
defined in § 63.2 and as required in this
subpart, you must submit performance
test data, except opacity data,
electronically to the EPA’s Central Data
Exchange by using the Electronic
Reporting Tool (see https://www.epa.gov/
ttnchie1/ert/). Only data collected using
test methods compatible with the
Electronic Reporting Tool are subject to
this requirement to be submitted
electronically into the EPA’s WebFIRE
database.
(ii) Within 60 days after the date of
completing each CEMS performance
evaluation test, as defined in § 63.2 and
required by this subpart, you must
submit the relative accuracy test audit
data electronically into the EPA’s
Central Data Exchange by using the
Electronic Reporting Tool as mentioned
in paragraph (d)(8)(i) of this section.
Only data collected using test methods
compatible with the Electronic
Reporting Tool are subject to this
requirement to be submitted
electronically into the EPA’s WebFIRE
database.
(iii) All reports required by this
subpart not subject to the requirements
in paragraph (d)(8)(i) and (d)(8)(ii) of
this section must be sent to the
Administrator at the appropriate
address listed in § 63.13. The
Administrator or the delegated authority
may request a report in any form
suitable for the specific case (e.g., by
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electronic media such as Excel
spreadsheet, on CD or hard copy). The
Administrator retains the right to
require submittal of reports subject to
paragraph (d)(9)(i) and (d)(9)(ii) of this
section in paper format.
13. Section 63.1630 is added to read
as follows:
§ 63.1630 Who implements and enforces
this subpart?
(a) This subpart can be implemented
and enforced by the U.S. EPA, or a
delegated authority such as the
applicable state, local, or tribal agency.
If the U.S. EPA Administrator has
delegated authority to a state, local, or
tribal agency, then that agency, in
addition to the U.S. EPA, has the
authority to implement and enforce this
subpart. Contact the applicable U.S.
EPA Regional Office to find out if this
subpart is delegated to a state, local, or
tribal agency.
(b) In delegating implementation and
enforcement authority of this subpart to
a state, local, or tribal agency under
subpart E of this part, the authorities
contained in paragraph (c) of this
section are retained by the
Administrator of U.S. EPA and cannot
be transferred to the state, local, or tribal
agency.
(c) The authorities that cannot be
delegated to state, local, or tribal
agencies are as specified in paragraphs
(c)(1) through (c)(4) of this section.
(1) Approval of alternatives to
requirements in §§ 63.1620 and 63.1621
and 63.1623 and 63.1624.
(2) Approval of major alternatives to
test methods under § 63.7(e)(2)(ii) and
(f), as defined in § 63.90, and as required
in this subpart.
(3) Approval of major alternatives to
monitoring under § 63.8(f), as defined in
§ 63.90, and as required in this subpart.
(4) Approval of major alternatives to
recordkeeping and reporting under
§ 63.10(f), as defined in § 63.90, and as
required in this subpart.
14. Section 63.1650 is amended by:
a. Revising paragraph (d);
b. Removing and reserving paragraph
(e)(1); and
c. Revising paragraph (e)(2) to read as
follows:
§ 63.1650
Dates.
Applicability and Compliance
*
*
*
*
*
(d) Table 1 to this subpart specifies
the provisions of subpart A of this part
that apply to owners and operators of
ferroalloy production facilities subject
to this subpart.
(e) * * *
(1) [Reserved]
(2) Each owner or operator of a new
or reconstructed affected source that
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commences construction or
reconstruction after August 4, 1998 and
before November 23, 2011 must comply
with the requirements of this subpart by
May 20, 1999 or upon startup of
operations, whichever is later.
15. Section 63.1651 is amended by
adding a definition for ‘‘Affirmative
defense’’ in alphabetic order to read as
follows:
§ 63.1651
Definitions.
Affirmative defense means, in the
context of an enforcement proceeding, a
response or defense put forward by a
defendant, regarding which the
defendant has the burden of proof, and
the merits of which are independently
and objectively evaluated in a judicial
or administrative proceeding.
*
*
*
*
*
16. Section 63.1652 is amended by
adding paragraph (f) to read as follows:
§ 63.1652
Emission standards.
*
*
*
*
*
(f) At all times, you must operate and
maintain any affected source, including
associated air pollution control
equipment and monitoring equipment,
in a manner consistent with safety and
good air pollution control practices for
minimizing emissions. Determination of
whether such operation and
maintenance procedures are being used
will be based on information available
to the Administrator that may include,
but is not limited to, monitoring results,
review of operation and maintenance
procedures, review of operation and
maintenance records, and inspection of
the source.
17. Section 63.1656 is amended by:
a. Adding paragraph (a)(6);
b. Revising paragraph (e)(1); and
c. Removing and reserving paragraph
(e)(2)(ii) to read as follows:
§ 63.1656 Performance testing, test
methods, and compliance demonstrations.
(a) * * *
(6) You must conduct the
performance tests specified in paragraph
(c) of this section under such conditions
as the Administrator specifies based on
representative performance of the
affected source for the period being
tested. Upon request, you must make
available to the Administrator such
records as may be necessary to
determine the conditions of
performance tests.
*
*
*
*
*
(e) * * *
(1) Fugitive dust sources. Failure to
have a fugitive dust control plan or
failure to report deviations from the
plan and take necessary corrective
action would be a violation of the
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Federal Register / Vol. 76, No. 226 / Wednesday, November 23, 2011 / Proposed Rules
general duty to ensure that fugitive dust
sources are operated and maintained in
a manner consistent with good air
pollution control practices for
minimizing emissions per § 63.1652(f).
(2) * * *
(ii) [Reserved]
*
*
*
*
*
18. Section 63.1657 is amended by:
a. Revising paragraph (a)(6);
b. Revising paragraph (b)(3); and
c. Revising paragraph (c)(7) to read as
follows:
pmangrum on DSK3VPTVN1PROD with PROPOSALS2
§ 63.1657
Monitoring requirements.
(a) * * *
(6) Failure to monitor or failure to
take corrective action under the
requirements of paragraph (a) of this
section would be a violation of the
general duty to operate in a manner
consistent with good air pollution
control practices that minimizes
emissions per § 63.1652(f).
(b) * * *
(3) Failure to monitor or failure to
take corrective action under the
requirements of paragraph (b) of this
section would be a violation of the
general duty to operate in a manner
consistent with good air pollution
control practices that minimizes
emissions per § 63.1652(f).
(c) * * *
(7) Failure to monitor or failure to
take corrective action under the
requirements of paragraph (c) of this
section would be a violation of the
general duty to operate in a manner
consistent with good air pollution
control practices that minimizes
emissions per § 63.1652(f).
19. Section 63.1659 is amended by
revising paragraph (a)(4) to read as
follows:
(a) * * *
(4) Reporting malfunctions. If a
malfunction occurred during the
reporting period, the report must
include the number, duration, and a
brief description for each type of
malfunction which occurred during the
reporting period and which caused or
may have caused any applicable
emission limitation to be exceeded. The
report must also include a description of
actions taken by an owner or operator
during a malfunction of an affected
source to minimize emissions in
accordance with § 63.1652(f), including
actions taken to correct a malfunction.
*
*
*
*
*
20. Section 63.1660 is amended by:
a. Revising paragraphs (a)(2)(i) and
(a)(2)(ii); and
b. Removing and reserving paragraphs
(a)(2)(iv) and (a)(2)(v) to read as follows:
(a) * * *
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14:41 Nov 22, 2011
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(2) * * *
(i) Records of the occurrence and
duration of each malfunction of
operation (i.e., process equipment) or
the air pollution control equipment and
monitoring equipment;
(ii) Records of actions taken during
periods of malfunction to minimize
emissions in accordance with
§ 63.1652(f), including corrective
actions to restore malfunctioning
process and air pollution control and
monitoring equipment to its normal or
usual manner of operation;
*
*
*
*
*
(iv) [Reserved]
(v) [Reserved]
*
*
*
*
*
21. Section 63.1662 is added to read
as follows:
§ 63.1662 Affirmative defense for
exceedance of emission limit during
malfunction.
In response to an action to enforce the
standards set forth in § 63.1652 through
§ 63.1654 you may assert an affirmative
defense to a claim for civil penalties for
exceedances of such standards that are
caused by malfunction, as defined at 40
CFR 63.2. Appropriate penalties may be
assessed, however, if you fail to meet
your burden of proving all of the
requirements in the affirmative defense.
The affirmative defense shall not be
available for claims for injunctive relief.
(a) To establish the affirmative
defense in any action to enforce such a
limit, you must timely meet the
notification requirements in paragraph
(b) of this section, and must prove by a
preponderance of evidence that:
(1) The excess emissions:
(i) Were caused by a sudden,
infrequent, and unavoidable failure of
air pollution control and monitoring
equipment, process equipment, or a
process to operate in a normal or usual
manner, and
(ii) Could not have been prevented
through careful planning, proper design
or better operation and maintenance
practices; and
(iii) Did not stem from any activity or
event that could have been foreseen and
avoided, or planned for; and
(iv) Were not part of a recurring
pattern indicative of inadequate design,
operation, or maintenance; and
(2) Repairs were made as
expeditiously as possible when the
applicable emission limitations were
being exceeded. Off-shift and overtime
labor were used, to the extent
practicable to make these repairs; and
(3) The frequency, amount and
duration of the excess emissions
(including any bypass) were minimized
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72557
to the maximum extent practicable
during periods of such emissions; and
(4) If the excess emissions resulted
from a bypass of control equipment or
a process, then the bypass was
unavoidable to prevent loss of life,
personal injury, or severe property
damage; and
(5) All possible steps were taken to
minimize the impact of the excess
emissions on ambient air quality, the
environment and human health; and
(6) All emissions monitoring and
control systems were kept in operation
if at all possible, consistent with safety
and good air pollution control practices;
and
(7) All of the actions in response to
the excess emissions were documented
by properly signed, contemporaneous
operating logs; and
(8) At all times, the affected source
was operated in a manner consistent
with good practices for minimizing
emissions; and
(9) A written root cause analysis has
been prepared, the purpose of which is
to determine, correct, and eliminate the
primary causes of the malfunction and
the excess emissions resulting from the
malfunction event at issue. The analysis
shall also specify, using best monitoring
methods and engineering judgment, the
amount of excess emissions that were
the result of the malfunction.
(b) Notification. The owner or
operator of the affected source
experiencing an exceedance of its
emission limit(s) during a malfunction
shall notify the Administrator by
telephone or facsimile (FAX)
transmission as soon as possible, but no
later than two business days after the
initial occurrence of the malfunction, if
it wishes to avail itself of an affirmative
defense to civil penalties for that
malfunction. The owner or operator
seeking to assert an affirmative defense
shall also submit a written report to the
Administrator within 45 days of the
initial occurrence of the exceedance of
the standard in § 63.1652 through
§ 63.1654 to demonstrate, with all
necessary supporting documentation,
that it has met the requirements set forth
in paragraph (a) of this section. The
owner or operator may seek an
extension of this deadline for up to 30
additional days by submitting a written
request to the Administrator before the
expiration of the 45 day period. Until a
request for an extension has been
approved by the Administrator, the
owner or operator is subject to the
requirement to submit such report
within 45 days of the initial occurrence
of the exceedance.
22. Add Table 1 to the end of subpart
XXX to read as follows:
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Federal Register / Vol. 76, No. 226 / Wednesday, November 23, 2011 / Proposed Rules
TABLE 1 TO SUBPART XXX OF PART 63—GENERAL PROVISIONS APPLICABILITY TO SUBPART XXX
Reference
Applies to subpart XXX
63.1 ................................................................................
63.2 ................................................................................
63.3 ................................................................................
63.4 ................................................................................
63.5 ................................................................................
63.6(a), (b), (c) ..............................................................
63.6(d) ...........................................................................
63.6(e)(1)(i) ....................................................................
Yes.
Yes.
Yes.
Yes.
Yes.
Yes.
No
No
63.6(e)(1)(ii) ...................................................................
63.6(e)(1)(iii) ..................................................................
63.6(e)(2) .......................................................................
63.6(e)(3) .......................................................................
63.6(f)(1) ........................................................................
6.6(f)(2)–(f)(3).
63.6(g) ...........................................................................
63.6(h)(1) .......................................................................
63.6(h)(2)–(h)(9) ............................................................
63.6(i) .............................................................................
63.6(j) .............................................................................
§ 63.7(a)–(d) ..................................................................
§ 63.7(e)(1) ....................................................................
§ 63.7(e)(2)–(e)(4) ..........................................................
63.7(f), (g), (h) ...............................................................
63.8(a)–(b) .....................................................................
63.8(c)(1)(i) ....................................................................
No.
Yes.
No
No.
No.
Section reserved.
See 63.1623(g) and 63.1652(f) for general duty requirement.
Section reserved.
Yes.
No.
Yes.
Yes.
Yes.
Yes.
No
Yes.
Yes.
Yes.
No
See
63.1625(a)(5)
and 63.1656(a)(6).
See 63.1623(g) and 63.1652(f) for general duty requirement.
63.8(c)(1)(ii) ...................................................................
63.8(c)(1)(iii) ..................................................................
63.8(c)(2)–(d)(2) ............................................................
63.8(d)(3) .......................................................................
63.8(e)–(g) .....................................................................
63.9(a), (b), (c), (e), (g), (h)(1) through (3), (h)(5) and
(6), (i) and (j).
63.9(f) ............................................................................
63.9(h)(4) .......................................................................
63.10 (a) ........................................................................
63.10 (b)(1) ....................................................................
63.10(b)(2)(i) ..................................................................
63.10(b)(2)(ii) .................................................................
Yes.
No.
Yes.
Yes, except for last sentence.
Yes.
Yes.
63.10(b)(2)(iii) ................................................................
63.10(b)(2)(iv)–(b)(2)(v) .................................................
63.10(b)(2)(vi)–(b)(2)(xiv) ..............................................
63.(10)(b)(3) ...................................................................
63.10(c)(1)–(9) ...............................................................
63.10(c)(10)–(11) ...........................................................
Yes.
No.
Yes.
Yes.
Yes.
No
63.10(c)(12)–(c)(14) .......................................................
63.10(c)(15) ...................................................................
63.10(d)(1)–(4) ...............................................................
63.10(d)(5) .....................................................................
Yes.
No.
Yes.
No
63.10(e)–((f) ...................................................................
63.11 ..............................................................................
Yes.
No
63.12 to 63.15 ...............................................................
pmangrum on DSK3VPTVN1PROD with PROPOSALS2
Comment
Yes.
Yes.
No
Yes.
Yes.
No.
No
Reserved.
See 63.1629 and 63.1660 for recordkeeping of occurrence and duration of malfunctions and recordkeeping of actions taken during malfunction.
See 63.1629 and 63.1630 for recordkeeping of malfunctions.
See 63.1629(d)(8) and 63.1659(a)(4) for reporting of
malfunctions.
Flares will not be used to comply with the emission
limits.
[FR Doc. 2011–29455 Filed 11–22–11; 8:45 am]
BILLING CODE 6560–50–P
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Agencies
[Federal Register Volume 76, Number 226 (Wednesday, November 23, 2011)]
[Proposed Rules]
[Pages 72508-72558]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2011-29455]
[[Page 72507]]
Vol. 76
Wednesday,
No. 226
November 23, 2011
Part II
Environmental Protection Agency
-----------------------------------------------------------------------
40 CFR Part 63
National Emissions Standards for Hazardous Air Pollutants: Ferroalloys
Production; Proposed Rule
Federal Register / Vol. 76 , No. 226 / Wednesday, November 23, 2011 /
Proposed Rules
[[Page 72508]]
-----------------------------------------------------------------------
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Part 63
[EPA-HQ-OAR-2010-0895; FRL-9491-8]
RIN 2060-AQ-11
National Emissions Standards for Hazardous Air Pollutants:
Ferroalloys Production
AGENCY: Environmental Protection Agency (EPA).
ACTION: Proposed rule.
-----------------------------------------------------------------------
SUMMARY: The EPA is proposing amendments to the national emissions
standards for hazardous air pollutants for Ferroalloys Production to
address the results of the residual risk and technology review that the
EPA is required to conduct under the Clean Air Act. These proposed
amendments include revisions to particulate matter standards for
electric arc furnaces, metal oxygen refining processes, and crushing
and screening operations. The amendments also add emission limits for
hydrochloric acid, mercury, polycyclic aromatic hydrocarbons, and
formaldehyde from electric arc furnaces. Furthermore, the amendments
expand and revise the requirements to control fugitive emissions from
furnace operations and casting. Other proposed requirements related to
testing, monitoring, notification, recordkeeping, and reporting are
included. We are also proposing to revise provisions addressing periods
of startup, shutdown, and malfunction to ensure that the rules are
consistent with a recent court decision.
DATES: Comments must be received on or before January 9, 2012. Under
the Paperwork Reduction Act, comments on the information collection
provisions are best assured of having full effect if the Office of
Management and Budget (OMB) receives a copy of your comments on or
before December 23, 2011.
Public Hearing. If anyone contacts the EPA requesting to speak at a
public hearing by December 5, 2011, a public hearing will be held on
December 8, 2011.
ADDRESSES: Submit your comments, identified by Docket ID Number EPA-HQ-
OAR-2010-0895, by one of the following methods:
https://www.regulations.gov: Follow the on-line
instructions for submitting comments.
Email: a-and-r-docket@epa.gov, Attention Docket ID Number
EPA-HQ-OAR-2010-0895.
Fax: (202) 566-9744, Attention Docket ID Number EPA-HQ-
OAR-2010-0895.
Mail: U.S. Postal Service, send comments to: EPA Docket
Center, EPA West (Air Docket), Attention Docket ID Number EPA-HQ-OAR-
2010-0895, U.S. Environmental Protection Agency, Mailcode: 2822T, 1200
Pennsylvania Ave. NW., Washington, DC 20460. Please include a total of
two copies. In addition, please mail a copy of your comments on the
information collection provisions to the Office of Information and
Regulatory Affairs, Office of Management and Budget (OMB), Attn: Desk
Officer for EPA, 725 17th Street, NW., Washington, DC 20503.
Hand Delivery: U.S. Environmental Protection Agency, EPA
West (Air Docket), Room 3334, 1301 Constitution Ave. NW., Washington,
DC 20004, Attention Docket ID Number EPA-HQ-OAR-2010-0895. Such
deliveries are only accepted during the Docket's normal hours of
operation, and special arrangements should be made for deliveries of
boxed information.
Instructions. Direct your comments to Docket ID Number EPA-HQ-OAR-
2010-0895. The EPA's policy is that all comments received will be
included in the public docket without change and may be made available
on-line at https://www.regulations.gov, including any personal
information provided, unless the comment includes information claimed
to be confidential business information (CBI) or other information
whose disclosure is restricted by statute. Do not submit information
that you consider to be CBI or otherwise protected through https://www.regulations.gov or email. The https://www.regulations.gov Web site
is an ``anonymous access'' system, which means the EPA will not know
your identity or contact information unless you provide it in the body
of your comment. If you send an email comment directly to the EPA
without going through https://www.regulations.gov, your email address
will be automatically captured and included as part of the comment that
is placed in the public docket and made available on the Internet. If
you submit an electronic comment, the EPA recommends that you include
your name and other contact information in the body of your comment and
with any disk or CD-ROM you submit. If the EPA cannot read your comment
due to technical difficulties and cannot contact you for clarification,
the EPA may not be able to consider your comment. Electronic files
should avoid the use of special characters, any form of encryption, and
be free of any defects or viruses. For additional information about the
EPA's public docket, visit the EPA Docket Center homepage at epa.gov/epahome/dockets.htm.
Docket. The EPA has established a docket for this rulemaking under
Docket ID Number EPA-HQ-OAR-2010-0895. All documents in the docket are
listed in the regulations.gov index. Although listed in the index, some
information is not publicly available, e.g., CBI or other information
whose disclosure is restricted by statute. Certain other material, such
as copyrighted material, is not placed on the Internet and will be
publicly available only in hard copy. Publicly available docket
materials are available either electronically in regulations.gov or in
hard copy at the EPA Docket Center, EPA West, Room 3334, 1301
Constitution Ave. NW., Washington, DC. The Public Reading Room is open
from 8:30 a.m. to 4:30 p.m., Monday through Friday, excluding legal
holidays. The telephone number for the Public Reading Room is (202)
566-1744, and the telephone number for the EPA Docket Center is (202)
566-1742.
Public Hearing. If a public hearing is held, it will begin at 10
a.m. on December 8, 2011 and will be held at the EPA's campus in
Research Triangle Park, North Carolina, or at an alternate facility
nearby. Persons interested in presenting oral testimony or inquiring as
to whether a public hearing is to be held should contact Ms. Virginia
Hunt, Office of Air Quality Planning and Standards (OAQPS), Sector
Policies and Programs Division, (D243-02), U.S. Environmental
Protection Agency, Research Triangle Park, North Carolina 27711;
telephone number: (919) 541-0832.
FOR FURTHER INFORMATION CONTACT: For questions about this proposed
action, contact Mr. Conrad Chin, Sector Policies and Programs Division
(D243-02), Office of Air Quality Planning and Standards, U.S.
Environmental Protection Agency, Research Triangle Park, North Carolina
27711, telephone (919) 541-1512; fax number: (919) 541-3207; and email
address: chin.conrad@epa.gov. For specific information regarding the
risk modeling methodology, contact Ms. Darcie Smith, Health and
Environmental Impacts Division (C539-02), Office of Air Quality
Planning and Standards, U.S. Environmental Protection Agency, Research
Triangle Park, North Carolina 27711; telephone number: (919) 541-2076;
fax number: (919) 541-0840; and email address: smith.darcie@epa.gov.
For information about the applicability of the National Emissions
Standards for
[[Page 72509]]
Hazardous Air Pollutants (NESHAP) to a particular entity, contact the
appropriate person listed in Table 1 of this preamble.
Table 1--List of EPA Contacts for the NESHAP Addressed in This Proposed
Action
------------------------------------------------------------------------
NESHAP for: OECA contact \1\ OAQPS contact \2\
------------------------------------------------------------------------
Ferroalloys Production...... Cary Secrest, (202) Conrad Chin, (919)
564-8661 541-1512,
secrest.cary@epa.go chin.conrad@epa.gov
v. .
------------------------------------------------------------------------
\1\ EPA Office of Enforcement and Compliance Assurance.
\2\ EPA Office of Air Quality Planning and Standards.
SUPPLEMENTARY INFORMATION:
Preamble Acronyms and Abbreviations
Several acronyms and terms used to describe industrial processes,
data inventories, and risk modeling are included in this preamble.
While this may not be an exhaustive list, to ease the reading of this
preamble and for reference purposes, the following terms and acronyms
are defined here:
ACI Activated Carbon Injection
ADAF age-dependent adjustment factors
AEGL acute exposure guideline levels
AERMOD air dispersion model used by the HEM-3 model
ATSDR Agency for Toxic Substances and Disease Registry
BLDS bag leak detection system
BPT benefit-per-ton
CAA Clean Air Act
CalEPA California EPA
CBI Confidential Business Information
CFR Code of Federal Regulations
CIIT Chemical Industry Institute of Toxicology
CO2 carbon dioxide
EJ environmental justice
EPA Environmental Protection Agency
ERPG Emergency Response Planning Guidelines
ERT Electronic Reporting Tool
FR Federal Register
gr/dscf grains per dry standard cubic foot
HAP hazardous air pollutants
HCl hydrochloric acid
HEM-3 Human Exposure Model, Version 1.1.0
HI Hazard Index
HON hazardous organic national emissions standards for hazardous air
pollutants
HQ Hazard Quotient
ICR information collection request
IRIS Integrated Risk Information System
kg/hr kilograms per hour
kg/hr/MW kilograms per hour per megawatt
km kilometer
lb/hr pounds per hour
lb/hr/MW pounds per hour per megawatt
lb/yr pounds per year
LML lowest measured level
MACT maximum achievable control technology
MACT Code Code within the National Emissions Inventory used to
identify processes included in a source category
MDL method detection limit
mg/dscm milligrams per dry standard cubic meter
MIR maximum individual risk
MM millions
MW megawatt
NAC/AEGL Committee National Advisory Committee for Acute Exposure
Guideline Levels for Hazardous Substances
NAICS North American Industry Classification System
NAS National Academy of Sciences
NATA National Air Toxics Assessment
NESHAP National Emissions Standards for Hazardous Air Pollutants
NRC National Research Council
NTTAA National Technology Transfer and Advancement Act
OAQPS Office of Air Quality Planning and Standards
OECA Office of Enforcement and Compliance Assurance
OMB Office of Management and Budget
PAH polycyclic aromatic hydrocarbons
PB-HAP hazardous air pollutants known to be persistent and bio-
accumulative in the environment
PM particulate matter
POM polycyclic organic matter
QA quality assurance
RCRA Resource Conservation and Recovery Act
RDL representative detection level
REL reference exposure level
RFA Regulatory Flexibility Act
RfC reference concentration
RfD reference dose
RIA Regulatory Impact Analysis
RTR residual risk and technology review
SAB Science Advisory Board
SBA Small Business Administration
SOP standard operating procedures
SSM startup, shutdown, and malfunction
TOSHI target organ-specific hazard index
TPY tons per year
TRIM.FaTE Total Risk Integrated Methodology.Fate, Transport, and
Ecological Exposure model
TTN Technology Transfer Network
UF uncertainty factor
[mu]g/m\3\ microgram per cubic meter
UMRA Unfunded Mandates Reform Act
UPL upper predictive limit
URE unit risk estimate
VCS voluntary consensus standards
WWW world wide web
Organization of this Document. The information in this preamble is
organized as follows:
I. General Information
A. Summary of Costs and Benefits
B. What are NESHAP?
C. Does this action apply to me?
D. Where can I get a copy of this document and other related
information?
E. What should I consider as I prepare my comments for the EPA?
II. Background
A. What is this source category and how did the 1999 MACT
standards regulate its HAP emissions?
B. What data collection activities were conducted to support
this action?
C. What other relevant background information from previous
studies on ferroalloys emissions is available?
III. Analyses Performed
A. How did we address unregulated emissions sources?
B. How did we estimate risks posed by the source category?
C. How did we consider the risk results in making decisions for
this proposal?
D. How did we perform the technology review?
E. What other issues are we addressing in this proposal?
IV. Analytical Results and Proposed Decisions
A. What are the results of our analyses and proposed decisions
regarding unregulated pollutants?
B. What are the results of the risk assessment and analyses?
C. What are our proposed decisions based on risk acceptability
and ample margin of safety?
D. What are the results and proposed decisions based on our
technology review?
E. What other actions are we proposing?
F. What compliance dates are we proposing?
V. Summary of Cost, Environmental, and Economic Impacts
A. What are the affected sources?
B. What are the air quality impacts?
C. What are the cost impacts?
D. What are the economic impacts?
E. What are the benefits?
F. What demographic groups might benefit from this regulation?
VI. Request for Comments
VII. Submitting Data Corrections
VIII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review and
Executive Order 13563: Improving Regulation and Regulatory Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045: Protection of Children From
Environmental Health Risks and Safety Risks
H. Executive Order 13211: Actions Concerning Regulations That
[[Page 72510]]
Significantly Affect Energy Supply, Distribution, or Use
I. National Technology Transfer and Advancement Act
J. Executive Order 12898: Federal Actions To Address
Environmental Justice in Minority Populations and Low-Income
Populations
I. General Information
A. Summary of Costs and Benefits
Consistent with the recently issued Executive Order 13563,
``Improving Regulation and Regulatory Review,'' we have estimated the
costs and benefits of the proposed rule. The estimated net benefits of
the proposed rule at a 3 percent discount rate are $67 to $170 million
or $59 to $150 million at a 7 percent discount rate. The monetized
benefits in this analysis are due to PM2.5 co-benefits, as
HAP benefits are not monetized. Table 2 presents a summary of the
results of the analysis.
Table 2--Summary of the Estimated Annual Monetized Benefits, Social
Costs, and Net Benefits for the Proposed Rule in 2015
[Millions of 2010$] a
------------------------------------------------------------------------
3% Discount rate 7% Discount rate
------------------------------------------------------------------------
Total Monetized Benefits b.. $71 to $170......... $63 to $160.
Total Social Costs c........ $4.0................ $4.0.
Net Benefits................ $67 to $170......... $59 to $150.
-------------------------------------------
Non-monetized Benefits...... Reduced exposure to Hazardous Air
Pollutants (HAP), including Manganese,
polycyclic aromatic hydrocarbons (PAH),
Chromium, Arsenic, Nickel, and Mercury.
------------------------------------------------------------------------
a All estimates are for implementation year 2015 (the benefit estimates
use 2016 values as an approximation); and are rounded to two
significant figures so numbers may not sum across columns. All fine
particles are assumed to have equivalent health effects, but the
benefit-per-ton (BPT) estimates vary because each ton of precursor
reduced has a different propensity to become particulate matter
(PM)2.5. These benefits incorporate the conversion from precursor
emissions to ambient fine particles. The BPT estimates are based on
recent air quality modeling specific to the ferroalloys sector.
b All estimates are for 2016, which we use as an approximation for
impacts in 2015.
c The compliance costs of the proposal serve as a proxy for the social
costs. The compliance costs are estimated using a 7% interest rate.
Under the proposed amendments, ferroalloys production facilities
are expected to incur $11.4 million in capital costs to install new air
pollution controls and new or improved monitoring systems. We have
estimated the annualized costs to be $4.0 million, which includes
estimated monitoring and testing costs. Section V.C of this preamble
contains more detail on these estimated cost impacts.
B. What are NESHAP?
1. What is the statutory authority for this action?
Section 112 of the Clean Air Act (CAA) establishes a two-stage
regulatory process to address emissions of HAP from stationary sources.
In the first stage, after the EPA has identified categories of sources
emitting one or more of the HAP listed in CAA section 112(b), CAA
section 112(d) calls for us to promulgate national technology-based
emission standards for hazardous air pollutants (NESHAP) for those
sources. ``Major sources'' are those that emit or have the potential to
emit 10 tons per year (tpy) or more of a single HAP or 25 tpy or more
of any combination of HAP. For major sources, these technology-based
standards must reflect the maximum degree of emissions reductions of
HAP achievable (after considering cost, energy requirements, and nonair
quality health and environmental impacts) and are commonly referred to
as maximum achievable control technology (MACT) standards.
MACT standards must require the maximum degree of emissions
reduction achievable through the application of measures, processes,
methods, systems, or techniques, including, but not limited to,
measures that (1) Reduce the volume of or eliminate pollutants through
process changes, substitution of materials or other modifications; (2)
enclose systems or processes to eliminate emissions; (3) capture or
treat pollutants when released from a process, stack, storage, or
fugitive emissions point; (4) are design, equipment, work practice, or
operational standards (including requirements for operator training or
certification); or (5) are a combination of the above. CAA section
112(d)(2)(A)-(E). The MACT standards may take the form of design,
equipment, work practice, or operational standards where the EPA first
determines either that, (1) a pollutant cannot be emitted through a
conveyance designed and constructed to emit or capture the pollutants,
or that any requirement for, or use of, such a conveyance would be
inconsistent with law; or (2) the application of measurement
methodology to a particular class of sources is not practicable due to
technological and economic limitations. CAA sections 112(h)(1)-(2).
The MACT ``floor'' is the minimum control level allowed for MACT
standards promulgated under CAA section 112(d)(3), and may not be based
on cost considerations. For new sources, the MACT floor cannot be less
stringent than the emissions control that is achieved in practice by
the best-controlled similar source. The MACT floors for existing
sources can be less stringent than floors for new sources, but they
cannot be less stringent than the average emissions limitation achieved
by the best-performing 12 percent of existing sources in the category
or subcategory (or the best-performing five sources for categories or
subcategories with fewer than 30 sources). In developing MACT
standards, we must also consider control options that are more
stringent than the floor. We may establish standards more stringent
than the floor based on considerations of the cost of achieving the
emissions reductions, any non-air quality health and environmental
impacts, and energy requirements.
The EPA is then required to review these technology-based standards
and revise them ``as necessary (taking into account developments in
practices, processes, and control technologies)'' no less frequently
than every 8 years, under CAA section 112(d)(6). In conducting this
review, the EPA is not obliged to completely recalculate the prior MACT
determination. NRDC v. EPA, 529 F.3d 1077, 1084 (DC Cir., 2008).
The second stage in standard-setting focuses on reducing any
remaining (i.e., ``residual'') risk according to CAA section 112(f).
This provision requires, first, that the EPA prepare a Report to
Congress discussing (among other things) methods of calculating the
risks
[[Page 72511]]
posed (or potentially posed) by sources after implementation of the
MACT standards, the public health significance of those risks, and the
EPA's recommendations as to legislation regarding such remaining risk.
The EPA prepared and submitted this report (Residual Risk Report to
Congress, EPA-453/R-99-001) in March 1999. Congress did not act in
response to the report, thereby triggering the EPA's obligation under
CAA section 112(f)(2) to analyze and address residual risk.
CAA section 112(f)(2) requires us to determine for source
categories subject to certain MACT standards, whether those emissions
standards provide an ample margin of safety to protect public health.
If the MACT standards for HAP ``classified as a known, probable, or
possible human carcinogen do not reduce lifetime excess cancer risks to
the individual most exposed to emissions from a source in the category
or subcategory to less than one in one million,'' the EPA must
promulgate residual risk standards for the source category (or
subcategory), as necessary to provide an ample margin of safety to
protect public health. In doing so, the EPA may adopt standards equal
to existing MACT standards if the EPA determines that the existing
standards are sufficiently protective. NRDC v. EPA, 529 F.3d 1077, 1083
(DC Cir. 2008). (``If EPA determines that the existing technology-based
standards provide an ``ample margin of safety,'' then the Agency is
free to readopt those standards during the residual risk rulemaking.'')
The EPA must also adopt more stringent standards, if necessary, to
prevent an adverse environmental effect,\1\ but must consider cost,
energy, safety and other relevant factors in doing so.
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\1\ ``Adverse environmental effect'' is defined in CAA section
112(a)(7) as any significant and widespread adverse effect, which
may be reasonably anticipated to wildlife, aquatic life or natural
resources, including adverse impacts on populations of endangered or
threatened species or significant degradation of environmental
qualities over broad areas.
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Section 112(f)(2) of the CAA expressly preserves our use of the
two-step process for developing standards to address any residual risk
and our interpretation of ``ample margin of safety'' developed in the
National Emissions Standards for Hazardous Air Pollutants: Benzene
Emissions From Maleic Anhydride Plants, Ethylbenzene/Styrene Plants,
Benzene Storage Vessels, Benzene Equipment Leaks, and Coke By-Product
Recovery Plants (Benzene NESHAP) (54 Federal Register (FR) 38044,
September 14, 1989). The first step in this process is the
determination of acceptable risk. The second step provides for an ample
margin of safety to protect public health, which is the level at which
the standards are to be set (unless an even more stringent standard is
necessary to prevent, taking into consideration costs, energy, safety,
and other relevant factors, an adverse environmental effect).
The terms ``individual most exposed,'' ``acceptable level'' and
``ample margin of safety'' are not specifically defined in the CAA.
However, CAA section 112(f)(2)(B) preserves the EPA's interpretation
set out in the Benzene NESHAP, and the United States Court of Appeals
for the District of Columbia Circuit in NRDC v. EPA, 529 F.3d 1077,
concluded that the EPA's interpretation of subsection 112(f)(2) is a
reasonable one. See NRDC v. EPA, 529 F.3d at 1083 (DC Cir. 2008), which
says ``[S]ubsection 112(f)(2)(B) expressly incorporates the EPA's
interpretation of the Clean Air Act from the Benzene standard, complete
with a citation to the Federal Register.'' See also, A Legislative
History of the Clean Air Act Amendments of 1990, volume 1, p. 877
(Senate debate on Conference Report). We also notified Congress in the
Residual Risk Report to Congress that we intended to use the Benzene
NESHAP approach in making CAA section 112(f) residual risk
determinations (EPA-453/R-99-001, p. ES-11).
In the Benzene NESHAP, we stated as an overall objective:
* * * in protecting public health with an ample margin of safety, we
strive to provide maximum feasible protection against risks to
health from hazardous air pollutants by (1) protecting the greatest
number of persons possible to an individual lifetime risk level no
higher than approximately 1 in 1 million; and (2) limiting to no
higher than approximately 1-in-10 thousand [i.e., 100 in 1 million]
the estimated risk that a person living near a facility would have
if he or she were exposed to the maximum pollutant concentrations
for 70 years.
The Agency also stated that, ``The EPA also considers incidence
(the number of persons estimated to suffer cancer or other serious
health effects as a result of exposure to a pollutant) to be an
important measure of the health risk to the exposed population.
Incidence measures the extent of health risks to the exposed population
as a whole, by providing an estimate of the occurrence of cancer or
other serious health effects in the exposed population.'' The Agency
went on to conclude that ``estimated incidence would be weighed along
with other health risk information in judging acceptability.'' As
explained more fully in our Residual Risk Report to Congress, the EPA
does not define ``rigid line[s] of acceptability,'' but rather
considers broad objectives to be weighed with a series of other health
measures and factors (EPA-453/R-99-001, p. ES-11). The determination of
what represents an ``acceptable'' risk is based on a judgment of ``what
risks are acceptable in the world in which we live'' (Residual Risk
Report to Congress, p. 178, quoting the Vinyl Chloride decision at 824
F.2d 1165) recognizing that our world is not risk-free.
In the Benzene NESHAP, we stated that ``EPA will generally presume
that if the risk to [the maximum exposed] individual is no higher than
approximately one in 10 thousand, that risk level is considered
acceptable.'' 54 FR 38045. We discussed the maximum individual lifetime
cancer risk (or maximum individual risk (MIR)) as being ``the estimated
risk that a person living near a plant would have if he or she were
exposed to the maximum pollutant concentrations for 70 years.'' Id. We
explained that this measure of risk ``is an estimate of the upper bound
of risk based on conservative assumptions, such as continuous exposure
for 24 hours per day for 70 years.'' Id. We acknowledge that maximum
individual lifetime cancer risk ``does not necessarily reflect the true
risk, but displays a conservative risk level which is an upper-bound
that is unlikely to be exceeded.'' Id.
Understanding that there are both benefits and limitations to using
maximum individual lifetime cancer risk as a metric for determining
acceptability, we acknowledged in the 1989 Benzene NESHAP that
``consideration of maximum individual risk * * * must take into account
the strengths and weaknesses of this measure of risk.'' Id.
Consequently, the presumptive risk level of 100 in one million (one in
10 thousand) provides a benchmark for judging the acceptability of
maximum individual lifetime cancer risk, but does not constitute a
rigid line for making that determination. Further, in the Benzene
NESHAP, we noted that, ``Particular attention will also be accorded to
the weight of evidence presented in the risk assessment of potential
carcinogenicity or other health effects of a pollutant. While the same
numerical risk may be estimated for an exposure to a pollutant judged
to be a known human carcinogen, and to a pollutant considered a
possible human carcinogen based on limited animal test data, the same
weight cannot be accorded to both estimates. In considering the
potential public health effects of the two pollutants, the Agency's
judgment on acceptability,
[[Page 72512]]
including the MIR, will be influenced by the greater weight of evidence
for the known human carcinogen.'' Id. at 38046.
The Agency also explained in the 1989 Benzene NESHAP the following:
``In establishing a presumption for MIR, rather than a rigid line for
acceptability, the Agency intends to weigh it with a series of other
health measures and factors. These include the overall incidence of
cancer or other serious health effects within the exposed population,
the numbers of persons exposed within each individual lifetime risk
range and associated incidence within, typically, a 50-kilometer (km)
exposure radius around facilities, the science policy assumptions and
estimation uncertainties associated with the risk measures, weight of
the scientific evidence for human health effects, other quantified or
unquantified health effects, effects due to co-location of facilities,
and co-emissions of pollutants.'' Id.
In some cases, these health measures and factors taken together may
provide a more realistic description of the magnitude of risk in the
exposed population than that provided by maximum individual lifetime
cancer risk alone. As explained in the Benzene NESHAP, ``[e]ven though
the risks judged `acceptable' by EPA in the first step of the Vinyl
Chloride inquiry are already low, the second step of the inquiry,
determining an `ample margin of safety,' again includes consideration
of all of the health factors, and whether to reduce the risks even
further * * *. Beyond that information, additional factors relating to
the appropriate level of control will also be considered, including
costs and economic impacts of controls, technological feasibility,
uncertainties, and any other relevant factors. Considering all of these
factors, the Agency will establish the standard at a level that
provides an ample margin of safety to protect the public health as
required by section 112.''
In NRDC v. EPA, 529 F.3d 1077, 1082 (DC Cir. 2008), the Court of
Appeals held that section 112(f)(2) ``incorporates EPA's
`interpretation' of the Clean Air Act from the Benzene Standard, and
the text of this provision draws no distinction between carcinogens and
non-carcinogens.'' Additionally, the Court held there is nothing on the
face of the statute that limits the Agency's section 112(f) assessment
of risk to carcinogens. Id. at 1081-82. In the NRDC case, the
petitioners argued, among other things, that section 112(f)(2)(B)
applied only to non-carcinogens. The DC Circuit rejected this position,
holding that the text of that provision ``draws no distinction between
carcinogens and non-carcinogens,'' id., and that Congress'
incorporation of the Benzene standard applies equally to carcinogens
and non-carcinogens.
In the ample margin of safety decision process, the Agency again
considers all of the health risks and other health information
considered in the first step. Beyond that information, additional
factors relating to the appropriate level of control will also be
considered, including costs and economic impacts of controls,
technological feasibility, uncertainties, and any other relevant
factors. Considering all of these factors, the Agency will establish
the standard at a level that provides an ample margin of safety to
protect the public health, as required by CAA section 112(f). 54 FR
38046.
2. How do we consider the risk results in making decisions?
As discussed in the previous section of this preamble, we apply a
two-step process for developing standards to address residual risk. In
the first step, the EPA determines if risks are acceptable. This
determination ``considers all health information, including risk
estimation uncertainty, and includes a presumptive limit on maximum
individual lifetime [cancer] risk (MIR) \2\ of approximately one in 10
thousand [i.e., 100 in one million].'' 54 FR 38045. In the second step
of the process, the EPA sets the standard at a level that provides an
ample margin of safety ``in consideration of all health information,
including the number of persons at risk levels higher than
approximately one in one million, as well as other relevant factors,
including costs and economic impacts, technological feasibility, and
other factors relevant to each particular decision.'' Id.
---------------------------------------------------------------------------
\2\ Although defined as ``maximum individual risk,'' MIR refers
only to cancer risk. MIR, one metric for assessing cancer risk, is
the estimated risk were an individual exposed to the maximum level
of a pollutant for a lifetime.
---------------------------------------------------------------------------
In past residual risk determinations, the EPA presented a number of
human health risk metrics associated with emissions from the category
under review, including: The MIR; the numbers of persons in various
risk ranges; cancer incidence; the maximum noncancer hazard index (HI);
and the maximum acute noncancer hazard. In estimating risks, the EPA
considered sources under review that are located near each other and
that affect the same population. The EPA developed risk estimates based
on the actual emissions from the source category under review as well
as based on the maximum emissions allowed pursuant to the source
category MACT standard. The EPA also discussed and considered risk
estimation uncertainties. The EPA is providing this same type of
information in support of these actions.
The Agency acknowledges that the Benzene NESHAP provides
flexibility regarding what factors the EPA might consider in making our
determinations and how they might be weighed for each source category.
In responding to comment on our policy under the Benzene NESHAP, the
EPA explained that: ``The policy chosen by the Administrator permits
consideration of multiple measures of health risk. Not only can the MIR
figure be considered, but also incidence, the presence of noncancer
health effects, and the uncertainties of the risk estimates. In this
way, the effect on the most exposed individuals can be reviewed as well
as the impact on the general public. These factors can then be weighed
in each individual case. This approach complies with the Vinyl Chloride
mandate that the Administrator ascertain an acceptable level of risk to
the public by employing [her] expertise to assess available data. It
also complies with the Congressional intent behind the CAA, which did
not exclude the use of any particular measure of public health risk
from the EPA's consideration with respect to CAA section 112
regulations, and, thereby, implicitly permits consideration of any and
all measures of health risk which the Administrator, in [her] judgment,
believes are appropriate to determining what will `protect the public
health.' ''
For example, the level of the MIR is only one factor to be weighed
in determining acceptability of risks. The Benzene NESHAP explains ``an
MIR of approximately one in 10 thousand should ordinarily be the upper
end of the range of acceptability. As risks increase above this
benchmark, they become presumptively less acceptable under CAA section
112, and would be weighed with the other health risk measures and
information in making an overall judgment on acceptability. Or, the
Agency may find, in a particular case, that a risk that includes MIR
less than the presumptively acceptable level is unacceptable in the
light of other health risk factors.'' Similarly, with regard to the
ample margin of safety analysis, the Benzene NESHAP states that: ``EPA
believes the relative weight of the many factors that can be considered
in selecting an ample margin of safety can only be determined for each
specific source category. This occurs mainly because technological
[[Page 72513]]
and economic factors (along with the health-related factors) vary from
source category to source category.''
C. Does this action apply to me?
The regulated industrial source category that is the subject of
this proposal is listed in Table 3. Table 3 of this preamble is not
intended to be exhaustive, but rather provides a guide for readers
regarding the entities likely to be affected by this proposed action.
The proposed standards, once finalized, will be directly applicable to
affected sources. Federal, state, local, and tribal government entities
are not affected by this proposed action. As defined in the MACT (major
source) source category listing report published by the EPA in 1992,
the ``Ferroalloys Production'' source category is any facility engaged
in producing ferroalloys such as ferrosilicon, ferromanganese, and
ferrochrome.\3\ Subsequently, the EPA redefined the MACT source
category when it promulgated the Ferroalloy MACT standard so that it
now includes only major sources that produce products containing
manganese. (64 FR 27450, May 20, 1999) The MACT standard applies
specifically to two ferroalloy product types: ferromanganese and
silicomanganese.
---------------------------------------------------------------------------
\3\ EPA. Documentation for Developing the Initial Source
Category List--Final Report, EPA/OAQPS, EPA-450/3-91-030, July,
1992.
Table 3--NESHAP and Industrial Source Categories Affected by This Proposed Action
----------------------------------------------------------------------------------------------------------------
Source category NESHAP NAICS code \1\ MACT code \2\
----------------------------------------------------------------------------------------------------------------
Ferroalloys Production........................ Ferroalloys Production.......... 331112 0304
----------------------------------------------------------------------------------------------------------------
\1\ North American Industry Classification System.
\2\ Maximum Achievable Control Technology.
D. Where can I get a copy of this document and other related
information?
In addition to being available in the docket, an electronic copy of
this proposal will also be available on the World Wide Web (WWW)
through the EPA's Technology Transfer Network (TTN). Following
signature by the EPA Administrator, a copy of this proposed action will
be posted on the TTN's policy and guidance page for newly proposed or
promulgated rules at the following address: https://www.epa.gov/ttn/atw/rrisk/rtrpg.html. The TTN provides information and technology exchange
in various areas of air pollution control. Supporting documents and
other relevant information including a version of the regulatory text
showing specific proposed changes is located in the docket (EPA-HQ-OAR-
2010-0895).
Additional information is available on the residual risk and
technology review (RTR) Web page at: https://www.epa.gov/ttn/atw/rrisk/rtrpg.html. This information includes source category descriptions and
detailed emissions estimates and other data that were used as inputs to
the risk assessment.
E. What should I consider as I prepare my comments for the EPA?
Submitting CBI. Do not submit information containing CBI to the EPA
through https://www.regulations.gov or email. Clearly mark the part or
all of the information that you claim to be CBI. For CBI information on
a disk or CD-ROM that you mail to the EPA, mark the outside of the disk
or CD-ROM as CBI and then identify electronically within the disk or
CD-ROM the specific information that is claimed as CBI. In addition to
one complete version of the comments that includes information claimed
as CBI, a copy of the comments that does not contain the information
claimed as CBI must be submitted for inclusion in the public docket. If
you submit a CD-ROM or disk that does not contain CBI, mark the outside
of the disk or CD-ROM clearly that it does not contain CBI. Information
not marked as CBI will be included in the public docket and the EPA's
electronic public docket without prior notice. Information marked as
CBI will not be disclosed except in accordance with procedures set
forth in 40 Code of Federal Regulations (CFR) part 2. Send or deliver
information identified as CBI only to the following address: Roberto
Morales, OAQPS Document Control Officer (C404-02), OAQPS, U.S.
Environmental Protection Agency, Research Triangle Park, North Carolina
27711, Attention Docket ID Number EPA-HQ-OAR-2010-0895.
II. Background
A. What is this source category and how did the 1999 MACT standards
regulate its HAP emissions?
The NESHAP (or MACT rule) for Ferroalloys Production:
Ferromanganese and Silicomanganese was promulgated on May 20, 1999 (64
FR 27450) and codified at 40 CFR part 63, subpart XXX.\4\ The 1999
NESHAP applies to all new and existing ferroalloys production
facilities that manufacture ferromanganese or silicomanganese and are
major sources or are co-located at major sources of HAP emissions. The
rule's product-specific applicability reflected the fact that there was
only one known major source within the Ferroalloys Production source
category at the time of promulgation. Since then, one other major
source of silicomanganese has started production, but it was permitted
as an existing source.
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\4\ The emission limits were revised on March 22, 2001 (66 FR
16024) in response to a petition for reconsideration submitted to
the EPA following promulgation of the final rule, and a petition for
review filed in the U.S. Court of Appeals for the District of
Columbia Circuit.
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Today, there are two ferroalloys production facilities subject to
the MACT rule. No greenfield manganese ferroalloys production
facilities have been built in over 20 years, and we anticipate no
greenfield manganese ferroalloys production facilities in the
foreseeable future, although one facility is currently exploring
expanding operations through the addition of a new furnace.
Ferroalloys are alloys of iron in which one or more chemical
elements (such as chromium, manganese, and silicon) are added into
molten metal. Ferroalloys are consumed primarily in iron and steel
making and are used to produce steel and cast iron products with
enhanced or special properties.
Ferroalloys within the scope of this source category are produced
using submerged electric arc furnaces, which are furnaces in which the
electrodes are submerged into the charge. The submerged arc process is
a reduction smelting operation. The reactants consist of metallic ores
(ferrous oxides, silicon oxides, manganese oxides, etc.) and a carbon-
source reducing agent, usually in the form of coke, charcoal, high- and
low-volatility coal, or wood chips. Raw materials are crushed and
sized, and then conveyed to a mix house for weighing and blending.
Conveyors, buckets, skip hoists, or cars transport the processed
material to hoppers above the furnace. The mix is gravity-fed
[[Page 72514]]
through a feed chute either continuously or intermittently, as needed.
At high temperatures in the reaction zone, the carbon source reacts
with metal oxides to form carbon monoxide and to reduce the ores to
base metal.\5\ The molten material (product and slag) is tapped from
the furnace, sometimes subject to post-furnace refining, and poured
into casting beds on the furnace room floor. Once the material hardens,
it is transported to product crushing and sizing systems and packaged
for transport to the customer.
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\5\ EPA. AP-42, 12.4. Ferroalloy Production. 10/86.
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HAP generating processes include electrometallurgical (furnace)
operations (smelting and tapping), other furnace room operations (ladle
treatment and casting), building fugitives, raw material handling and
product handling. HAP are emitted from ferroalloys production as
process emissions, process fugitive emissions, and outdoor fugitive
dust emissions.
Process emissions are the exhaust gases from the control devices,
primarily the furnace control device, metal oxygen refining control
device and crushing operations control device. The HAP in process
emissions are primarily composed of metals (mostly manganese, arsenic,
nickel, lead, mercury and chromium) and also may include organic
compounds that result from incomplete combustion of coal, coke or other
fuel that is charged to the furnaces as a reducing agent. There are
also process metal HAP emissions from the product crushing control
devices. Process fugitive emissions occur at various points during the
smelting process (such as during charging and tapping of furnaces and
casting) and are assumed to be similar in composition to the process
emissions. Outdoor fugitive dust emissions result from the entrainment
of HAP in ambient air due to material handling, vehicle traffic, wind
erosion from storage piles, and other various activities. Outdoor
fugitive dust emissions are composed of particulate metal HAP only.
The MACT rule applies to process emissions from the submerged arc
furnaces, the metal oxygen refining process, and the product crushing
equipment, process fugitive emissions from the furnace and outdoor
fugitive dust emissions sources such as roadways, yard areas, and
outdoor material storage and transfer operations. For process sources,
the NESHAP specifies numerical emissions limits for particulate matter
(as a surrogate for non-mercury (or particulate) metal HAP) from the
electric (submerged) arc furnaces (including smelting and tapping
emissions), with the specific limits depending on furnace type, size,
and product being made. Particulate matter emission limits (again as a
surrogate for particulate metal HAP) are also in place for process
emissions from the metal oxygen refining process and product crushing
and screening equipment. Table 4 is a summary of the applicable limits.
Table 4--Emission Limits in Subpart XXX
----------------------------------------------------------------------------------------------------------------
Applicable PM
New or reconstructed or Affected source emission Subpart XXX reference
existing source standards
----------------------------------------------------------------------------------------------------------------
New or reconstructed.......... Submerged arc furnace........... 0.23 kilograms 40 CFR 63.1652(a)(1) and
per hour per (a)(2)
megawatt (kg/hr/
MW) (0.51 pounds
per hour per
megawatt (lb/hr/
MW) or 35
milligrams per
dry standard
cubic meter (mg/
dscm) (0.015
grains per dry
standard cubic
foot (gr/dscf).
Existing...................... Open submerged arc furnace 9.8 kg/hr (21.7 40 CFR 63.1652(b)(1)
producing ferromanganese and lb/hr).
operating at a furnace power
input of 22 megawatts (MW) or
less.
Existing...................... Open submerged arc furnace 13.5 kg/hr (29.8 40 CFR 63.1652(b)(2)
producing ferromanganese and lb/hr).
operating at a furnace power
input greater than 22 MW.
Existing...................... Open submerged arc furnace 16.3 kg/hr (35.9 40 CFR 63.1652(b)(3)
producing silicomanganese and lb/hr).
operating at a furnace power
input greater than 25 MW.
Existing...................... Open submerged arc furnace 12.3 kg/hr (27.2 40 CFR 63.1652(b)(4)
producing silicomanganese and lb/hr).
operating at a furnace power
input of 25 MW or less.
Existing...................... Semi-sealed submerged arc 11.2 kg/hr (24.7 40 CFR 63.1652(c)
furnace (primary, tapping, and lb/hr).
vent stacks) producing
ferromanganese.
New, reconstructed, or Metal oxygen refining process... 69 mg/dscm (0.03 40 CFR 63.1652(d)
existing. gr/dscf).
New or reconstructed.......... Individual equipment associated 50 mg/dscm (0.022 40 CFR 63.1652(e)(1)
with the product crushing and gr/dscf).
screening operation.
Existing...................... Individual equipment associated 69 mg/dscm (0.03 40 CFR 63.1652(e)(2)
with the product crushing and gr/dscf).
screening operation.
----------------------------------------------------------------------------------------------------------------
The 1999 NESHAP established a building opacity limit of 20 percent
that is measured during the required furnace control device performance
test. The rule provides an excursion limit of 60 percent opacity for
one 6-minute period during the performance test. The opacity
observation is focused only on emissions exiting the shop due solely to
operations of any affected submerged arc furnace. In addition, blowing
taps, poling and oxygen lancing of the tap hole; burndowns associated
with electrode measurements; and maintenance activities associated with
submerged arc furnaces and casting operations are exempt from the
opacity standards specified in Sec. 63.1653.
[[Page 72515]]
For outdoor fugitive dust sources, as defined in Sec. 63.1652, the
1999 NESHAP requires that plants prepare and operate according to an
outdoor fugitive dust control plan that describes in detail the
measures that will be put in place to control outdoor fugitive dust
emissions from the individual outdoor fugitive dust sources at the
facility. The owner or operator must submit a copy of the outdoor
fugitive dust control plan to the designated permitting authority on or
before the applicable compliance date.
B. What data collection activities were conducted to support this
action?
In April 2010, we issued an information collection request (ICR),
pursuant to CAA section 114, to the two companies that own and operate
the two known ferroalloys production facilities producing
ferromanganese and silicomanganese. The ICR requested available
information regarding process equipment, control devices, point and
fugitive emissions, practices used to control fugitive emissions, and
other aspects of facility operations. The two companies completed the
surveys for their facilities and submitted the responses to us in the
fall of 2010. We also requested that the two facilities conduct
additional emissions tests in 2010 for certain HAP from specific
processes that were considered representative of the industry.
Additional emissions testing was performed for most HAP metals (e.g.,
manganese, arsenic, chromium, lead, nickel and mercury), hydrochloric
acid (HCl), formaldehyde, and PAH. The results of these tests were
submitted to the EPA in the fall of 2010 and are available in the
docket for this action.
During the development of this regulation we discovered other types
of ferroalloys production facilities (e.g., non-manganese ferroalloy
production) that are not subject to this NESHAP. We plan to gather
additional information on these other types of sources, and then
evaluate whether we need to establish MACT standards for these sources.
C. What other relevant background information from previous studies on
ferroalloys emissions is available?
In addition to the emissions information and risk assessment
described in this preamble, other sources of publicly available data
exist. Based on historical emissions data from the EPA's Toxics Release
Inventory, one of the manganese ferroalloys facilities in this source
category \6\ has been one of the highest-emitters of manganese in the
country for at least 15 years (https://www.epa.gov/enviro/facts/tri/). Several agencies have conducted studies of the emissions
from this facility and potential health effects of those emissions.
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\6\ Eramet Marrietta, located in Marietta, Ohio.
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The Agency for Toxic Substances and Disease Registry (ATSDR), of
the U.S. Department of Health and Human Services, along with the Ohio
Department of Health and the Ohio Environmental Protection Agency
conducted two health consultations in the communities surrounding this
manganese ferroalloys facility between 2004 and 2007. The
investigations found average ambient concentrations of manganese at
levels higher than background concentrations and higher than health
benchmark concentrations. More information about these studies can be
found at https://www.atsdr.cdc.gov/sites/washington_marietta/.
As a result of these findings, a health study of chronic adult
exposure to ambient manganese in the communities surrounding the
facility was funded by the EPA. Available results show no significant
differences in blood manganese concentrations or major health outcomes
between residents living near the facility and residents in a
comparison town; however some subtle, subclinical motor (movement)
differences were found in residents in the town with the facility.\7\
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\7\ In press: Kim Y et al. Motor function in adults of an Ohio
community with environmental manganese exposure. 2011
Neurotoxicology, doi: 10.1016/j. neuro.2011.07.011.
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In addition, under the EPA's School Air Toxics Initiative, ambient
concentrations of manganese were monitored at three schools located
near the ferroalloys production facility in late 2009. At these
locations, mean manganese concentrations above the health benchmark
value were observed. We note that the daily monitored values were in
some cases above the RfC and in some cases below. The daily values were
highly variable as they were likely influenced by wind direction and
speed. More information about the health benchmark value is available
in section III.B. More information on the School Air Toxics Initiative
can be found at https://www.epa.gov/schoolair/, while the
study including the area around this facility can be found at https://www.epa.gov/schoolair/pdfs/MariettaTechReport.pdf. The monitoring was
conducted for the School Air Toxics Initiative; however we do present a
comparison of modeled concentrations to monitored concentrations in the
Risk Assessment document, which is available in the docket.
III. Analyses Performed
In this section, we describe the analyses performed to support the
proposed decisions for the RTR for this source category.
A. How did we address unregulated emissions sources?
In the course of evaluating the Ferroalloys Production source
category, we identified certain HAP for which we failed to establish
emission standards in the original MACT. See National Lime v. EPA, 233
F. 3d 625, 634 (DC Cir. 2000) (EPA has ``clear statutory obligation to
set emissions standards for each listed HAP''). Specifically, we
identified and evaluated emissions standards for four HAP (or groups of
HAP), described below, that are not specifically regulated in the
existing 1999 MACT standard, or are only regulated for certain
emissions points. As described below, for these HAP (or groups of HAP),
we are proposing emissions limits pursuant to section 112(d)(2) and
112(d)(3). The results and proposed decisions based on the analyses
performed pursuant to CAA section 112(d)(2) and 112(d)(3) are presented
in section IV.A of this preamble.
1. Hydrochloric acid
We were unaware of the potential for hydrochloric acid (HCl)
emissions when we developed the 1999 NESHAP. As a result, we did not
establish standards for HCl for these sources in the 1999 NESHAP. We
recently received HCl emissions data in response to the ICR. Therefore,
we are proposing a standard pursuant to section 112(d)(2) and (d)(3)
(as described further in section IV.A of this preamble).
2. Mercury
The 1999 NESHAP specified emissions limits for particulate metal
HAP (e.g., manganese, arsenic, nickel, chromium) in terms of a
particulate matter emissions limit (i.e., particulate matter is used as
a surrogate for metal HAP that are mainly emitted in particulate form).
There is no explicit standard for mercury, and a significant fraction
of the mercury emissions are expected to be in gaseous mercury forms
(e.g., gaseous elemental mercury or gaseous oxidized mercury) with a
smaller fraction in particulate form. Therefore, we are proposing a
standard specifically for mercury pursuant to section 112(d)(2) and
(d)(3) (as described further in section IV.A of this preamble).
[[Page 72516]]
3. Polycyclic Aromatic Hydrocarbons
As described above, the 1999 NESHAP only regulated particulate
metal HAP emissions and did not establish standards for PAH. Since
then, we have determined that electric arc furnaces emit PAH, and we
are proposing a standard pursuant to section 112(d)(2) and (d)(3) (as
described further in section IV.A of this preamble).
4. Formaldehyde
As described above, the 1999 NESHAP only regulated particulate
metal HAP emissions and did not establish standards for formaldehyde.
Since then, we have determined that electric arc furnaces emit
formaldehyde, and we are proposing a standard pursuant to section
112(d)(2) and (d)(3) (as described further in section IV.A of this
preamble).
B. How did we estimate risks posed by the source category?
The EPA conducted a risk assessment that provided estimates of the
MIR posed by the HAP emissions from each source in the source category,
the HI for chronic exposures to HAP with the potential to cause
noncancer health effects, and the hazard quotient (HQ) for acute
exposures to HAP with the potential to cause noncancer health effects.
The assessment also provided estimates of the distribution of cancer
risks within the exposed populations, cancer incidence and an
evaluation of the potential for adverse environmental effects for each
source category. The risk assessment consisted of seven primary steps,
as discussed below. The docket for this rulemaking contains the
following document which provides more information on the risk
assessment inputs and models: Draft Residual Risk Assessment for the
Ferroalloys Production Source Category. The methods used to assess
risks (as described in the seven primary steps below) are consistent
with those peer-reviewed by a panel of the EPA's Science Advisory Board
(SAB) in 2009 and described in their peer review report issued in 2010;
\8\ they are also consistent with the key recommendations contained in
that report.
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\8\ U.S. EPA SAB. Risk and Technology Review (RTR) Risk
Assessment Methodologies: For Review by the EPA's Science Advisory
Board with Case Studies--MACT I Petroleum Refining Sources and
Portland Cement Manufacturing, May 2010.
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1. Establishing the Nature and Magnitude of Actual Emissions and
Identifying the Emissions Release Characteristics
The two existing ferromanganese and silicomanganese production
facilities constitute the dataset that is the basis for the risk
assessment. We estimated the magnitude of emissions using data
collected through the ICR. In addition to the quality assurance (QA) of
the source data for the facilities contained in the dataset, we also
checked the coordinates of every emission source in the dataset through
visual observations using tools such as GoogleEarth and ArcView. Where
coordinates were found to be incorrect, we identified and corrected
them to the extent possible. We also performed QA of the emissions data
and release characteristics to ensure the data were reliable and that
there were no outliers.
2. Establishing the Relationship Between Actual Emissions and MACT-
Allowable Emissions Levels
The emissions data in the MACT dataset include estimates of the
mass of emissions actually emitted during the specified annual time
period. These ``actual'' emission levels are often lower than the
emission levels that a facility might be allowed to emit and still
comply with the MACT standards. The emissions level allowed to be
emitted by the MACT standards is referred to as the ``MACT-allowable''
emissions level. This represents the highest emissions level that could
be emitted by facilities without violating the MACT standards.
We discussed the use of both MACT-allowable and actual emissions in
the final Coke Oven Batteries residual risk rule (70 FR 19998-19999,
April 15, 2005) and in the proposed and final Hazardous Organic NESHAP
residual risk rules (71 FR 34428, June 14, 2006, and 71 FR 76609,
December 21, 2006, respectively). In those previous actions, we noted
that assessing the risks at the MACT-allowable level is inherently
reasonable because these risks reflect the maximum level sources could
emit and still comply with national emission standar