Airworthiness Directives; Thielert Aircraft Engines GmbH (TAE) Reciprocating Engines, 72128-72130 [2011-30059]
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72128
Proposed Rules
Federal Register
Vol. 76, No. 225
Tuesday, November 22, 2011
This section of the FEDERAL REGISTER
contains notices to the public of the proposed
issuance of rules and regulations. The
purpose of these notices is to give interested
persons an opportunity to participate in the
rule making prior to the adoption of the final
rules.
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2009–0201; Directorate
Identifier 2008–NE–47–AD]
RIN 2120–AA64
Examining the AD Docket
Airworthiness Directives; Thielert
Aircraft Engines GmbH (TAE)
Reciprocating Engines
Federal Aviation
Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
We propose to revise an
existing airworthiness directive (AD)
that applies to TAE models TAE 125–01
and TAE 125–02–99 reciprocating
engines installed on, but not limited to,
Diamond Aircraft Industries Model DA
42 airplanes. The existing AD currently
requires initial and repetitive
replacements of proportional pressure
reducing valves (PPRVs) (also known as
propeller control valves). Since we
issued that AD, TAE has increased the
life of the PPRV, part number (P/N) 05–
7212–E002801, on TAE 125–02–99
engines, from 300 hours to 600 hours.
This proposed AD would relax the
repetitive replacement interval from a
300-hour interval to a 600-hour interval
for PPRVs, P/N 05–7212–E002801, on
TAE 125–02–99 engines. We are
proposing this AD to prevent engine inflight shutdown, possibly resulting in
reduced control of the aircraft.
DATES: We must receive comments on
this proposed AD by January 23, 2012.
ADDRESSES: You may send comments by
any of the following methods:
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
instructions for submitting comments.
• Fax: (202) 493–2251.
• Mail: U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue SE.,
Washington, DC 20590.
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SUMMARY:
VerDate Mar<15>2010
13:44 Nov 21, 2011
Jkt 226001
• Hand Delivery: Deliver to Mail
address above between 9 a.m. and 5
p.m., Monday through Friday, except
Federal holidays.
For service information identified in
this AD, contact Thielert Aircraft
Engines GmbH, Platanenstrasse 14 D–
09350, Lichtenstein, Germany; phone:
+49–37204–696–0; fax: +49–37204–
696–2912; email: info@centurionengines.com. You may review copies of
the referenced service information at the
FAA, Engine & Propeller Directorate, 12
New England Executive Park,
Burlington, MA. For information on the
availability of this material at the FAA,
call (781) 238–7125.
You may examine the AD docket on
the Internet at https://
www.regulations.gov; or in person at the
Docket Management Facility between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays. The AD
docket contains this proposed AD, the
regulatory evaluation, any comments
received, and other information. The
street address for the Docket Office
(phone: (800) 647–5527) is in the
ADDRESSES section. Comments will be
available in the AD docket shortly after
receipt.
FOR FURTHER INFORMATION CONTACT:
Alan Strom, Aerospace Engineer, Engine
Certification Office, FAA, Engine &
Propeller Directorate, 12 New England
Executive Park, Burlington, MA 01803;
phone: (781) 238–7143; fax: (781) 238–
7199; email: alan.strom@faa.gov.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to send any written
relevant data, views, or arguments about
this proposed AD. Send your comments
to an address listed under the
ADDRESSES section. Include ‘‘Docket No.
FAA–2009–0201; Directorate Identifier
2008–NE–47–AD’’ at the beginning of
your comments. We specifically invite
comments on the overall regulatory,
economic, environmental, and energy
aspects of this proposed AD. We will
consider all comments received by the
closing date and may amend this
proposed AD because of those
comments.
We will post all comments we
receive, without change, to https://
www.regulations.gov, including any
personal information you provide. We
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Frm 00001
Fmt 4702
Sfmt 4702
will also post a report summarizing each
substantive verbal contact we receive
about this proposed AD.
Discussion
On May 19, 2010, we issued AD
2010–11–09, Amendment 39–16314 (75
FR 32253, June 8, 2010), for TAE
Models TAE 125–01 and TAE 125–02–
99 reciprocating engines installed on,
but not limited to, Diamond Aircraft
Industries model DA 42 airplanes. That
AD requires initial and repetitive
replacements of PPRVs (also known as
propeller control valves). That AD
resulted from reports of in-flight
shutdown (IFSD) incidents on Diamond
Aircraft Industries DA 42 aircraft
equipped with TAE 125 engines.
Preliminary investigations showed that
the IFSDs were mainly the result of
failure of the PPRV. The European
Aviation Safety Agency issued AD
2009–0224, dated October 20, 2009, to
address this unsafe condition in Europe.
We issued AD 2010–11–09 to prevent
engine in-flight shutdown, possibly
resulting in reduced control of the
aircraft.
Actions Since Existing AD (75 FR
32253, June 8, 2010) Was Issued
Since we issued AD 2010–11–09, TAE
performed a successful 600-hour
endurance test of the PPRV, P/N 05–
7212–E002801, for TAE 125–02–99
engines only, on a propeller test bench,
The test also had the vibration isolator
installed, which was introduced by AD
2010–11–09.
Relevant Service Information
We reviewed TAE Service Bulletin
(SB) No. TM TAE 125–1007 P1,
Revision 3, dated October 17, 2011. The
SB relaxes the PPRV repetitive
replacement interval from 300 hours to
600 hours.
FAA’s Determination
We are proposing this AD revision,
because we evaluated all the relevant
information and determined the unsafe
condition described previously is likely
to exist or develop in other products of
the same type design.
Proposed AD Requirements
This proposed AD would retain all of
the requirements of AD 2010–11–09 (75
FR 32253, June 8, 2010), except the
repetitive replacement interval in
paragraph (e)(2). This proposed AD
E:\FR\FM\22NOP1.SGM
22NOP1
Federal Register / Vol. 76, No. 225 / Tuesday, November 22, 2011 / Proposed Rules
under the criteria of the Regulatory
Flexibility Act.
would relax the repetitive 300-hour
replacement interval to a 600 hourinterval.
List of Subjects in 14 CFR Part 39
Costs of Compliance
We estimate that this AD would affect
about 300 TAE 125–01 and TAE 125–
02–99 reciprocating engines installed in
Diamond Aircraft Industries Model DA
42 airplanes of U.S. registry. We also
estimate that it would take about 0.25
work-hour per engine to replace a PPRV
and install a vibration isolator to the
gearbox assembly. The average labor
rate is $85 per work-hour. Required
parts would cost about $275 per
product. Based on these figures, we
estimate the cost of the AD on U.S.
operators to be $88,875.
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Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in subtitle VII,
part A, subpart III, section 44701,
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
Regulatory Findings
We have determined that this
proposed AD would not have federalism
implications under Executive Order
13132. This proposed AD would not
have a substantial direct effect on the
States, on the relationship between the
national Government and the States, or
on the distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that the proposed regulation:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Is not a ‘‘significant rule’’ under
the DOT Regulatory Policies and
Procedures (44 FR 11034, February 26,
1979),
(3) Will not affect intrastate aviation
in Alaska, and
(4) Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
VerDate Mar<15>2010
13:44 Nov 21, 2011
Jkt 226001
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
The Proposed Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA proposes to amend 14 CFR part
39 as follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by
removing airworthiness directive (AD)
2010–11–09, Amendment 39–16314 (75
FR 32253, June 8, 2010), and adding the
following new AD:
Thielert Aircraft Engines GmbH: Docket No.
FAA–2009–0201; Directorate Identifier
2008–NE–47–AD.
(a) Comments Due Date
The FAA must receive comments on this
AD action by January 23, 2012.
(b) Affected ADs
This AD revises AD 2010–11–09,
Amendment 39–16314 (75 FR 32253, June 8,
2010).
(c) Applicability
This AD applies to Thielert Aircraft
Engines GmbH (TAE) models TAE 125–01
and TAE 125–02–99 reciprocating engines
designated with part number (P/N) 05–7200–
K000301 or 02–7200–14017R1. The engines
are installed on, but not limited to, Diamond
Aircraft Industries Model DA 42 airplanes.
(d) Unsafe Condition
This AD was prompted by engine in-flight
shutdown incidents reported on Diamond
Aircraft Industries DA 42 airplanes equipped
with TAE 125 engines. The investigations
showed that it was mainly the result of
failure of the proportional pressure reducing
valve (PPRV) (also known as the propeller
control valve) due to high vibrations. Since
the release of European Aviation Safety
Agency (EASA) AD 2008–0145, the engine
gearbox has been identified as the primary
source of vibrations for the PPRV, and it has
also been determined that failure of the
electrical connection to the PPRV could have
contributed to some power loss events or inflight shutdowns. We are issuing this AD to
prevent engine in-flight shutdown, possibly
resulting in reduced control of the aircraft.
(e) Actions and Compliance
Unless already done, do the following
actions.
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Fmt 4702
Sfmt 4702
72129
(f) TAE 125–02–99 Reciprocating Engines
(1) For TAE 125–02–99 reciprocating
engines with engine, P/N 05–7200–K000301,
within 55 flight hours after the effective date
of this AD:
(i) Replace the existing PPRV with PPRV,
P/N 05–7212–E002801. Use paragraphs A.
through B. of TAE Service Bulletin (SB) No.
TM TAE 125–1007 P1, Revision 3, dated
October 17, 2011, or SB No. TM TAE 125–
1007 P1, Revision 2, dated April 29, 2009, to
do the replacement.
(ii) Install a vibration isolator, P/N 05–
7212–K022302, to the gearbox assembly. Use
paragraphs 1 through 20 of TAE SB No. TM
TAE 125–1009 P1, Revision 3, dated October
14, 2009, to do the installation.
(2) Repetitive PPRV Replacements
Thereafter, within every 600 flight hours,
replace the PPRV, P/N 05–7212–E002801,
with the same P/N PPRV.
(g) TAE 125–01 Reciprocating Engines
(1) For TAE 125–01 reciprocating engines
with engine, P/N 02–7200–14017R1, within
55 flight hours after the effective date of this
AD:
(i) Replace the existing PPRV with a PPRV,
P/N NM–0000–0124501 or P/N 05–7212–
K021401. Use paragraph 1 of TAE SB No. TM
TAE 125–0018, Revision 1, dated November
12, 2008, to do the replacement.
(ii) Inspect the electrical connectors of the
PPRV and replace the connectors if damaged,
and install a vibration isolator, P/N 05–7212–
K023801, to the gearbox assembly. Use
paragraphs 1 through 27 of TAE SB No. TM
TAE 125–0020, Revision 1, dated November
25, 2009, to do the inspection and
installation.
(3) Repetitive PPRV Replacements
Thereafter, within every 300 flight hours,
replace the PPRV with a PPRV, P/N NM–
0000–0124501 or P/N 05–7212–K021401.
(h) FAA Differences
(1) We have found it necessary to not
reference the second paragraph of the unsafe
condition from the MCAI EASA AD 2009–
0224. That sentence stated that the problem
has only manifested itself on those TAE
engines installed on Diamond Aircraft
Industries DA 42 aircraft. The affected
engines which require a PPRV could be used
on other make and model airplanes in the
future.
(2) We also did not reference the February
28, 2010 compliance date, which is in EASA
AD 2009–0193R1, or the January 31, 2010
compliance date which is in EASA AD 2009–
0224.
(i) Alternative Methods of Compliance
(AMOCs)
The Manager, Engine Certification Office,
FAA, may approve AMOCs for this AD. Use
the procedures found in 14 CFR 39.19 to
make your request.
(j) Related Information
(1) Refer to EASA AD 2009–0224, dated
October 20, 2009 (TAE 125–02–99), and
EASA AD 2009–0193R1, dated December 1,
2009 (TAE 125–01), for related information.
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72130
Federal Register / Vol. 76, No. 225 / Tuesday, November 22, 2011 / Proposed Rules
(2) Contact Alan Strom, Aerospace
Engineer, Engine Certification Office, FAA,
Engine & Propeller Directorate, 12 New
England Executive Park, Burlington, MA
01803; phone: (781) 238–7143; fax: (781)
238–7199; email: alan.strom@faa.gov, for
more information about this AD.
(3) For service information identified in
this AD, contact Thielert Aircraft Engines
GmbH, Platanenstrasse 14 D–09350,
Lichtenstein, Germany, phone: +49–37204–
696–0; fax: +49–37204–696–2912; email:
info@centurion-engines.com. You may
review copies of the referenced service
information at the FAA, Engine & Propeller
Directorate, 12 New England Executive Park,
Burlington, MA. For information on the
availability of this material at the FAA, call
(781) 238–7125.
Issued in Burlington, Massachusetts, on
November 10, 2011.
Peter A. White,
Manager, Engine & Propeller Directorate,
Aircraft Certification Service.
Examining the AD Docket
[FR Doc. 2011–30059 Filed 11–21–11; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2007–27023; Directorate
Identifier 98–ANE–47–AD]
RIN 2120–AA64
Airworthiness Directives; Pratt &
Whitney JT9D Series Turbofan Engines
Federal Aviation
Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
We propose to supersede an
existing airworthiness directive (AD)
that applies to all Pratt & Whitney (PW)
JT9D series turbofan engines. The
existing AD currently requires revisions
to the Airworthiness Limitations
Section (ALS) of the manufacturer’s
Instructions for Continued
Airworthiness (ICA) to include required
enhanced inspection of selected critical
life-limited parts at each piece-part
opportunity. Since we issued that AD,
PW has added mandatory inspections
for certain critical life-limited parts.
This proposed AD would require
additional revisions to the JT9D series
engines ALS sections of the
manufacturer’s ICA. This proposed AD
results from the need to require
enhanced inspection of selected critical
life-limited parts of JT9D series engines.
We are proposing this AD to prevent
critical life-limited rotating engine part
failure, which could result in an
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SUMMARY:
VerDate Mar<15>2010
13:44 Nov 21, 2011
Jkt 226001
uncontained engine failure and damage
to the airplane.
DATES: We must receive comments on
this proposed AD by January 23, 2012.
ADDRESSES: You may send comments,
using the procedures found in 14 CFR
11.43 and 11.45, by any of the following
methods:
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
instructions for submitting comments.
• Fax: (202) 493–2251.
• Mail: U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue SE.,
Washington, DC 20590.
• Hand Delivery: Deliver to Mail
address above between 9 a.m. and 5
p.m., Monday through Friday, except
Federal holidays.
You may examine the AD docket on
the Internet at https://
www.regulations.gov; or in person at the
Docket Management Facility between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays. The AD
docket contains this proposed AD, the
regulatory evaluation, any comments
received, and other information. The
street address for the Docket Office
(phone: (800) 647–5527) is in the
ADDRESSES section. Comments will be
available in the AD docket shortly after
receipt.
FOR FURTHER INFORMATION CONTACT:
Stephen Sheely, Aerospace Engineer,
Engine & Propeller Directorate, FAA, 12
New England Executive Park,
Burlington, MA 01803; phone: (781)
238–7750; fax: (781) 238–7199; email:
stephen.k.sheely@faa.gov.
substantive verbal contact we receive
about this proposed AD.
Discussion
On March 1, 2007, we issued AD
2007–05–17, Amendment 39–14978 (72
FR 10350, March 8, 2007), for all PW
JT9D series turbofan engines. That AD
requires revisions to the ALS of the
manufacturer’s ICA to include required
enhanced inspection of selected critical
life-limited parts at each piece-part
opportunity. We issued that AD to
prevent critical life-limited rotating
engine part failure, which could result
in an uncontained engine failure and
damage to the airplane.
Actions Since Existing AD (72 FR
10350, March 8, 2007) Was Issued
Since we issued AD 2007–05–17, an
FAA study of in-service events
involving uncontained failures of
critical rotating engine parts has
indicated the need for additional
mandatory inspections. The mandatory
inspections are needed to identify those
critical rotating parts with conditions
which, if allowed to continue in service,
could result in uncontained engine
failures. This proposal would require
revisions to the JT9D series engines ALS
sections of the manufacturer’s manuals
and an air carrier’s approved continuous
airworthiness maintenance program to
incorporate additional inspection
requirements.
FAA’s Determination
We are proposing this AD because we
evaluated all the relevant information
and determined the unsafe condition
described previously is likely to exist or
develop in other products of the same
type design.
SUPPLEMENTARY INFORMATION:
Proposed AD Requirements
Comments Invited
This proposed AD would retain all of
the requirements of AD 2007–05–17 (72
FR 10350, March 8, 2007). This
proposed AD would supersede AD
2007–05–17 to require the following
additional inspections:
• Adding eddy current inspections
(ECIs) for web cooling holes in highpressure turbine (HPT) stage 1 disks
installed in engine models JT9D–3A, –7,
–7A, –7AH, –7F, –7H, –7J, –20, and –20J
engines;
• Adding ECIs for web cooling holes
and tierod holes in HPT stage 2 disks
installed in JT9D–59A and –70A
engines;
• Adding ECIs for web cooling holes
and tierod holes in HPT stage 2 disks
installed in JT9D–7Q and –7Q3 engines;
• Adding ECIs for web cooling holes
in HPT stage 2 disks, and for fan hub
We invite you to send any written
relevant data, views, or arguments about
this proposed AD. Send your comments
to an address listed under the
ADDRESSES section. Include ‘‘Docket No.
FAA–2007–27023; Directorate Identifier
98–ANE–47–AD’’ at the beginning of
your comments. We specifically invite
comments on the overall regulatory,
economic, environmental, and energy
aspects of this proposed AD. We will
consider all comments received by the
closing date and may amend this
proposed AD because of those
comments.
We will post all comments we
receive, without change, to https://
www.regulations.gov, including any
personal information you provide. We
will also post a report summarizing each
PO 00000
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Fmt 4702
Sfmt 4702
E:\FR\FM\22NOP1.SGM
22NOP1
Agencies
[Federal Register Volume 76, Number 225 (Tuesday, November 22, 2011)]
[Proposed Rules]
[Pages 72128-72130]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2011-30059]
========================================================================
Proposed Rules
Federal Register
________________________________________________________________________
This section of the FEDERAL REGISTER contains notices to the public of
the proposed issuance of rules and regulations. The purpose of these
notices is to give interested persons an opportunity to participate in
the rule making prior to the adoption of the final rules.
========================================================================
Federal Register / Vol. 76, No. 225 / Tuesday, November 22, 2011 /
Proposed Rules
[[Page 72128]]
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2009-0201; Directorate Identifier 2008-NE-47-AD]
RIN 2120-AA64
Airworthiness Directives; Thielert Aircraft Engines GmbH (TAE)
Reciprocating Engines
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking (NPRM).
-----------------------------------------------------------------------
SUMMARY: We propose to revise an existing airworthiness directive (AD)
that applies to TAE models TAE 125-01 and TAE 125-02-99 reciprocating
engines installed on, but not limited to, Diamond Aircraft Industries
Model DA 42 airplanes. The existing AD currently requires initial and
repetitive replacements of proportional pressure reducing valves
(PPRVs) (also known as propeller control valves). Since we issued that
AD, TAE has increased the life of the PPRV, part number (P/N) 05-7212-
E002801, on TAE 125-02-99 engines, from 300 hours to 600 hours. This
proposed AD would relax the repetitive replacement interval from a 300-
hour interval to a 600-hour interval for PPRVs, P/N 05-7212-E002801, on
TAE 125-02-99 engines. We are proposing this AD to prevent engine in-
flight shutdown, possibly resulting in reduced control of the aircraft.
DATES: We must receive comments on this proposed AD by January 23,
2012.
ADDRESSES: You may send comments by any of the following methods:
Federal eRulemaking Portal: Go to https://www.regulations.gov. Follow the instructions for submitting comments.
Fax: (202) 493-2251.
Mail: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE., Washington, DC 20590.
Hand Delivery: Deliver to Mail address above between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays.
For service information identified in this AD, contact Thielert
Aircraft Engines GmbH, Platanenstrasse 14 D-09350, Lichtenstein,
Germany; phone: +49-37204-696-0; fax: +49-37204-696-2912; email:
engines.com">info@centurion-engines.com. You may review copies of the referenced
service information at the FAA, Engine & Propeller Directorate, 12 New
England Executive Park, Burlington, MA. For information on the
availability of this material at the FAA, call (781) 238-7125.
Examining the AD Docket
You may examine the AD docket on the Internet at https://www.regulations.gov; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this proposed AD, the regulatory
evaluation, any comments received, and other information. The street
address for the Docket Office (phone: (800) 647-5527) is in the
ADDRESSES section. Comments will be available in the AD docket shortly
after receipt.
FOR FURTHER INFORMATION CONTACT: Alan Strom, Aerospace Engineer, Engine
Certification Office, FAA, Engine & Propeller Directorate, 12 New
England Executive Park, Burlington, MA 01803; phone: (781) 238-7143;
fax: (781) 238-7199; email: alan.strom@faa.gov.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to send any written relevant data, views, or
arguments about this proposed AD. Send your comments to an address
listed under the ADDRESSES section. Include ``Docket No. FAA-2009-0201;
Directorate Identifier 2008-NE-47-AD'' at the beginning of your
comments. We specifically invite comments on the overall regulatory,
economic, environmental, and energy aspects of this proposed AD. We
will consider all comments received by the closing date and may amend
this proposed AD because of those comments.
We will post all comments we receive, without change, to https://www.regulations.gov, including any personal information you provide. We
will also post a report summarizing each substantive verbal contact we
receive about this proposed AD.
Discussion
On May 19, 2010, we issued AD 2010-11-09, Amendment 39-16314 (75 FR
32253, June 8, 2010), for TAE Models TAE 125-01 and TAE 125-02-99
reciprocating engines installed on, but not limited to, Diamond
Aircraft Industries model DA 42 airplanes. That AD requires initial and
repetitive replacements of PPRVs (also known as propeller control
valves). That AD resulted from reports of in-flight shutdown (IFSD)
incidents on Diamond Aircraft Industries DA 42 aircraft equipped with
TAE 125 engines. Preliminary investigations showed that the IFSDs were
mainly the result of failure of the PPRV. The European Aviation Safety
Agency issued AD 2009-0224, dated October 20, 2009, to address this
unsafe condition in Europe. We issued AD 2010-11-09 to prevent engine
in-flight shutdown, possibly resulting in reduced control of the
aircraft.
Actions Since Existing AD (75 FR 32253, June 8, 2010) Was Issued
Since we issued AD 2010-11-09, TAE performed a successful 600-hour
endurance test of the PPRV, P/N 05-7212-E002801, for TAE 125-02-99
engines only, on a propeller test bench, The test also had the
vibration isolator installed, which was introduced by AD 2010-11-09.
Relevant Service Information
We reviewed TAE Service Bulletin (SB) No. TM TAE 125-1007 P1,
Revision 3, dated October 17, 2011. The SB relaxes the PPRV repetitive
replacement interval from 300 hours to 600 hours.
FAA's Determination
We are proposing this AD revision, because we evaluated all the
relevant information and determined the unsafe condition described
previously is likely to exist or develop in other products of the same
type design.
Proposed AD Requirements
This proposed AD would retain all of the requirements of AD 2010-
11-09 (75 FR 32253, June 8, 2010), except the repetitive replacement
interval in paragraph (e)(2). This proposed AD
[[Page 72129]]
would relax the repetitive 300-hour replacement interval to a 600 hour-
interval.
Costs of Compliance
We estimate that this AD would affect about 300 TAE 125-01 and TAE
125-02-99 reciprocating engines installed in Diamond Aircraft
Industries Model DA 42 airplanes of U.S. registry. We also estimate
that it would take about 0.25 work-hour per engine to replace a PPRV
and install a vibration isolator to the gearbox assembly. The average
labor rate is $85 per work-hour. Required parts would cost about $275
per product. Based on these figures, we estimate the cost of the AD on
U.S. operators to be $88,875.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
subtitle VII, part A, subpart III, section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We have determined that this proposed AD would not have federalism
implications under Executive Order 13132. This proposed AD would not
have a substantial direct effect on the States, on the relationship
between the national Government and the States, or on the distribution
of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that the proposed
regulation:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
The Proposed Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. The FAA amends Sec. 39.13 by removing airworthiness directive
(AD) 2010-11-09, Amendment 39-16314 (75 FR 32253, June 8, 2010), and
adding the following new AD:
Thielert Aircraft Engines GmbH: Docket No. FAA-2009-0201;
Directorate Identifier 2008-NE-47-AD.
(a) Comments Due Date
The FAA must receive comments on this AD action by January 23,
2012.
(b) Affected ADs
This AD revises AD 2010-11-09, Amendment 39-16314 (75 FR 32253,
June 8, 2010).
(c) Applicability
This AD applies to Thielert Aircraft Engines GmbH (TAE) models
TAE 125-01 and TAE 125-02-99 reciprocating engines designated with
part number (P/N) 05-7200-K000301 or 02-7200-14017R1. The engines
are installed on, but not limited to, Diamond Aircraft Industries
Model DA 42 airplanes.
(d) Unsafe Condition
This AD was prompted by engine in-flight shutdown incidents
reported on Diamond Aircraft Industries DA 42 airplanes equipped
with TAE 125 engines. The investigations showed that it was mainly
the result of failure of the proportional pressure reducing valve
(PPRV) (also known as the propeller control valve) due to high
vibrations. Since the release of European Aviation Safety Agency
(EASA) AD 2008-0145, the engine gearbox has been identified as the
primary source of vibrations for the PPRV, and it has also been
determined that failure of the electrical connection to the PPRV
could have contributed to some power loss events or in-flight
shutdowns. We are issuing this AD to prevent engine in-flight
shutdown, possibly resulting in reduced control of the aircraft.
(e) Actions and Compliance
Unless already done, do the following actions.
(f) TAE 125-02-99 Reciprocating Engines
(1) For TAE 125-02-99 reciprocating engines with engine, P/N 05-
7200-K000301, within 55 flight hours after the effective date of
this AD:
(i) Replace the existing PPRV with PPRV, P/N 05-7212-E002801.
Use paragraphs A. through B. of TAE Service Bulletin (SB) No. TM TAE
125-1007 P1, Revision 3, dated October 17, 2011, or SB No. TM TAE
125-1007 P1, Revision 2, dated April 29, 2009, to do the
replacement.
(ii) Install a vibration isolator, P/N 05-7212-K022302, to the
gearbox assembly. Use paragraphs 1 through 20 of TAE SB No. TM TAE
125-1009 P1, Revision 3, dated October 14, 2009, to do the
installation.
(2) Repetitive PPRV Replacements
Thereafter, within every 600 flight hours, replace the PPRV, P/N
05-7212-E002801, with the same P/N PPRV.
(g) TAE 125-01 Reciprocating Engines
(1) For TAE 125-01 reciprocating engines with engine, P/N 02-
7200-14017R1, within 55 flight hours after the effective date of
this AD:
(i) Replace the existing PPRV with a PPRV, P/N NM-0000-0124501
or P/N 05-7212-K021401. Use paragraph 1 of TAE SB No. TM TAE 125-
0018, Revision 1, dated November 12, 2008, to do the replacement.
(ii) Inspect the electrical connectors of the PPRV and replace
the connectors if damaged, and install a vibration isolator, P/N 05-
7212-K023801, to the gearbox assembly. Use paragraphs 1 through 27
of TAE SB No. TM TAE 125-0020, Revision 1, dated November 25, 2009,
to do the inspection and installation.
(3) Repetitive PPRV Replacements
Thereafter, within every 300 flight hours, replace the PPRV with
a PPRV, P/N NM-0000-0124501 or P/N 05-7212-K021401.
(h) FAA Differences
(1) We have found it necessary to not reference the second
paragraph of the unsafe condition from the MCAI EASA AD 2009-0224.
That sentence stated that the problem has only manifested itself on
those TAE engines installed on Diamond Aircraft Industries DA 42
aircraft. The affected engines which require a PPRV could be used on
other make and model airplanes in the future.
(2) We also did not reference the February 28, 2010 compliance
date, which is in EASA AD 2009-0193R1, or the January 31, 2010
compliance date which is in EASA AD 2009-0224.
(i) Alternative Methods of Compliance (AMOCs)
The Manager, Engine Certification Office, FAA, may approve AMOCs
for this AD. Use the procedures found in 14 CFR 39.19 to make your
request.
(j) Related Information
(1) Refer to EASA AD 2009-0224, dated October 20, 2009 (TAE 125-
02-99), and EASA AD 2009-0193R1, dated December 1, 2009 (TAE 125-
01), for related information.
[[Page 72130]]
(2) Contact Alan Strom, Aerospace Engineer, Engine Certification
Office, FAA, Engine & Propeller Directorate, 12 New England
Executive Park, Burlington, MA 01803; phone: (781) 238-7143; fax:
(781) 238-7199; email: alan.strom@faa.gov, for more information
about this AD.
(3) For service information identified in this AD, contact
Thielert Aircraft Engines GmbH, Platanenstrasse 14 D-09350,
Lichtenstein, Germany, phone: +49-37204-696-0; fax: +49-37204-696-
2912; email: engines.com">info@centurion-engines.com. You may review copies of
the referenced service information at the FAA, Engine & Propeller
Directorate, 12 New England Executive Park, Burlington, MA. For
information on the availability of this material at the FAA, call
(781) 238-7125.
Issued in Burlington, Massachusetts, on November 10, 2011.
Peter A. White,
Manager, Engine & Propeller Directorate, Aircraft Certification
Service.
[FR Doc. 2011-30059 Filed 11-21-11; 8:45 am]
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