Airworthiness Directives; Bell Helicopter Textron, Inc. (Bell) Model 204B, 205A, 205A-1, 205B, and 212 Helicopters, 67628-67631 [2011-28361]
Download as PDF
67628
Federal Register / Vol. 76, No. 212 / Wednesday, November 2, 2011 / Proposed Rules
Issued in Renton, Washington, on October
21, 2011.
Kalene C. Yanamura,
Acting Manager, Transport Airplane
Directorate, Aircraft Certification Service.
[FR Doc. 2011–28368 Filed 11–1–11; 8:45 a.m.]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2011–1188; Directorate
Identifier 2008–SW–46–AD]
RIN 2120–AA64
Airworthiness Directives; Bell
Helicopter Textron, Inc. (Bell) Model
204B, 205A, 205A–1, 205B, and 212
Helicopters
Federal Aviation
Administration, DOT.
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
This document proposes
superseding four existing airworthiness
directives (ADs) for the specified Bell
model helicopters. Two of the existing
ADs require an initial and repetitive
inspection of certain part-numbered
main rotor yokes installed on Bell
Model 204B, 205A–1, and 212
helicopters. Two other existing ADs also
establish a retirement life of 3,600 hours
time-in-service (TIS) for certain partnumbered main rotor yokes installed on
the Bell Model 204, 205 series, and 212
series helicopters. Those ADs were
prompted by reports of cracks in the
main rotor yoke (yoke). This action
would retain the requirements of the
existing ADs and would apply these
inspections and retirement lives to
additional part-numbered yokes. This
action would also increase the
inspection frequency for certain yokes
installed on a Bell Model 205B or 212
helicopter and would require replacing
any unairworthy yoke. This proposal is
prompted by the need to expand the
applicability to include yokes produced
under a Parts Manufacturing Approval
(PMA) whose design approval was
based on identicality with the affected
Bell yoke parts and a recent discovery
of a cracked yoke. The actions specified
by the proposed AD are intended to
prevent cracking of a yoke, failure of the
yoke, and subsequent loss of control of
the helicopter.
DATES: Comments must be received on
or before January 3, 2012.
ADDRESSES: Use one of the following
addresses to submit comments on this
proposed AD:
mstockstill on DSK4VPTVN1PROD with PROPOSALS
SUMMARY:
VerDate Mar<15>2010
17:10 Nov 01, 2011
Jkt 226001
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
instructions for submitting comments.
• Fax: (202) 493–2251.
• Mail: U.S. Department of
Transportation, Docket Operations,
M–30, West Building Ground Floor,
Room W12–140, 1200 New Jersey
Avenue SE., Washington, DC 20590.
• Hand Delivery: U.S. Department of
Transportation, Docket Operations,
M–30, West Building Ground Floor,
Room W12–140, 1200 New Jersey
Avenue SE., Washington, DC 20590,
between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
You may get the service information
identified in this proposed AD from Bell
Helicopter Textron, Inc., P.O. Box 482,
Fort Worth, TX 76101, telephone (817)
280–3391, fax (817) 280–6466, or at
https://www.bellcustomer.com/files/.
FOR FURTHER INFORMATION CONTACT:
Michael Kohner, Aviation Safety
Engineer, FAA, Rotorcraft Directorate,
Rotorcraft Certification Office, 2601
Meacham Blvd., Fort Worth, Texas
76137, telephone (817) 222–5170, fax
(817) 222–5783.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to submit any written
data, views, or arguments regarding this
proposed AD. Send your comments to
the address listed under the caption
ADDRESSES. Include the docket number
‘‘FAA–2011–1188, Directorate Identifier
2008–SW–46–AD’’ at the beginning of
your comments. We specifically invite
comments on the overall regulatory,
economic, environmental, and energy
aspects of the proposed AD. We will
consider all comments received by the
closing date and may amend the
proposed AD in light of those
comments.
We will post all comments we
receive, without change, to https://
www.regulations.gov, including any
personal information you provide. We
will also post a report summarizing each
substantive verbal contact with FAA
personnel concerning this proposed
rulemaking. Using the search function
of our docket web site, you can find and
read the comments to any of our
dockets, including the name of the
individual who sent or signed the
comment. You may review the DOTs
complete Privacy Act Statement in the
Federal Register published on April 11,
2000 (65 FR 19477–78).
Examining the Docket
You may examine the docket that
contains the proposed AD, any
comments, and other information on the
PO 00000
Frm 00008
Fmt 4702
Sfmt 4702
internet at https://www.regulations.gov
or in person at the Docket Operations
office between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal
holidays. The Docket Operations office
(telephone (800) 647–5527) is located in
Room W12–140 on the ground floor of
the West Building at the street address
stated in the ADDRESSES section.
Comments will be available in the AD
docket shortly after receipt.
Discussion
On September 13, 1979, we issued AD
79–20–05, Docket No. 79–ASW–25,
Amendment 39–3572 (44 FR 55556,
September 27, 1979) for Bell Model
204B, 205A–1, and 212 helicopters.
That AD requires an initial and
repetitive inspection at 2,400-hour
intervals and corrosion protection and
sealing of the yoke, P/N 204–011–102,
of the main rotor hub assembly (hub),
P/N 204–012–101. We issued
Amendment 39–3626, November 21,
1979 (44 FR 70123, December 6, 1979)
and Amendment 39–3662 January 3,
1980 (45 FR 6922, January 31, 1980) to
AD 79–20–05. The amendments to the
AD deleted references to the radius in
the bottom of the pillow block bushing
holes because the cracks did not initiate
there. The cracks originated in the side
of the hole near the top or through the
center section of the yoke adjacent to
the data plate.
On August 26, 1981, we issued AD
81–19–01, Amendment 39–4207, Docket
81–ASW–38 (46 FR 45595, September
14, 1981) for Bell Model 212 series
helicopters. We also issued AD 81–19–
02, Amendment 39–4208, Docket 81–
ASW–40 (46 FR 45595, September 14,
1981) for Bell Model 204 and 205 series
helicopters. These ADs established a
retirement life of 3,600 hours TIS for
certain yokes installed on these model
helicopters. These yokes previously did
not have a retirement life. AD 81–19–01
also reduced the yoke retirement life
below 3,600 hours TIS for those yokes
installed on Model 212 helicopters used
in external load operations involving
more than four lifts per hour by
requiring the operators to log additional
hours for these type operations against
the retirement life of the yoke. These
ADs were prompted by three field
reports of cracked yokes. These ADs
were intended to establish retirement
lives to prevent yoke failure and
subsequent loss of control of the
helicopter.
On March 4, 1993, we issued AD 93–
05–01, Amendment 39–8507, Docket
No. 92–ASW–13 (58 FR 13700, March
15, 1993), for the Bell Model 212
helicopters to require repetitive
inspections of yoke, P/N 204–011–102
E:\FR\FM\02NOP1.SGM
02NOP1
mstockstill on DSK4VPTVN1PROD with PROPOSALS
Federal Register / Vol. 76, No. 212 / Wednesday, November 2, 2011 / Proposed Rules
(all dash numbers). That action was
prompted by 12 reports of cracking at
the pillow block holes on yokes
installed on Model 212 helicopters. That
AD was intended to detect corrosion
pitting and a crack in the pillow block
bolt bushing holes of the yoke and to
prevent failure of the main rotor system
and subsequent loss of control of the
helicopter.
After issuing ADs 79–20–05, 81–19–
01, and 81–19–02, Bell has introduced
a replacement stainless steel yoke, P/N
212–011–102. Bell issued Alert Service
Bulletins (ASBs) Nos. 204–92–36, 205–
92–51, and 212–92–80, all dated
October 23, 1992. The ASBs specify
replacing the yoke, P/N 204–011–102
(all dash numbers), by December 31,
1993. These ASBs also specify replacing
the yoke with yoke, P/N 212–011–102–
105 or –109, depending on the
helicopter configuration. The
replacement stainless steel yokes have
improved design characteristics
addressing the corrosion problems and
are not subject to any heavy lift cycle
counting required for previous yokes
installed on the Model 205B and 212
helicopters.
The FAA also issued PMAs to Air
Services International (ASI) for yokes,
P/N ASI–4011–102, and to Arizona
Aeroparts International (AAI) for yokes,
P/N AAI–4011–102, both based on
identicality with the Bell-manufactured
yoke, P/N 204–011–102. The yokes
manufactured under the PMAs are
eligible for installation on Bell Model
204B, 205A, 205A–1, and 212
helicopters.
Transport Canada recently contacted
the FAA about a PMA yoke, P/N AAI–
4011–102–125, manufactured by AAI. A
Canadian operator reported this part
was no longer supported by the PMAmanufacturer. The Canadian operator
was trying to determine if the
inspections in the existing ADs
applicable to the Bell yoke, P/N 204–
011–102, needed to be performed on the
PMA-manufactured yokes as well. Both
of these PMA companies have gone out
of business. There is no longer an FAAapproved PMA holder for these PMA
yokes. This results in no continued
operational safety oversight of the PMA
parts by the manufacturer that produced
the parts that were sold to operators.
Because the PMA yokes are identical to
the Bell parts, these yokes are
susceptible to the same cracking
conditions found in the same Bell partnumbered yokes.
This AD action proposes to give
operators credit for the accumulated
operating time on yokes, P/N 204–011–
102 (all dash numbers), previously
determined and recorded by following
VerDate Mar<15>2010
17:10 Nov 01, 2011
Jkt 226001
ADs 81–19–01 or 81–19–02; or the
applicable Bell Model 204B, 205A–1,
205B, or 212 maintenance manuals,
which results in equal or higher
accumulated factored hours TIS.
However, these values must be included
for previously accumulated service time
in the calculations of the accumulated
total factored hours TIS. Any additional
factored hours TIS would be determined
for each yoke using the hours TIS
factors in the proposed AD.
This proposal is prompted by the
need to expand the applicability to
include yokes produced under a PMA
whose design approval was based on
identicality with the affected Bell yoke
parts and also a recent discovery of a
cracked yoke on a Bell Model 212
helicopter.
The previously described unsafe
condition is likely to exist or develop on
other helicopters of these same type
designs. We estimate 25 to 30 of the
yokes manufactured under a PMA may
still be installed on helicopters
operating in the U.S. Therefore, the
proposed AD would supersede the
previously issued ADs and would
require:
• For helicopters with yoke, P/N
AAI–4011–102 (all dash numbers) and
ASI–4011–102 (all dash numbers),
installed, within 100 hours TIS, unless
accomplished previously, creating a
component history card or equivalent
record for each yoke; determining the
model for each helicopter on which the
yoke has been installed from the time
the yoke had zero hours TIS; calculating
the factored hours TIS for each type of
operation and rate of external load lifts
and takeoffs for each hour TIS
accumulated on each yoke; and
recording the accumulated total factored
hours TIS on the component history
card or equivalent record for each yoke.
Continuing to factor the hours TIS for
each yoke and recording the additional
factored hours TIS on the component
history card or equivalent record.
Tracking these factored hours TIS is
only for the purpose of establishing a
retirement life and not to be counted
against the hours TIS used to track
inspection intervals.
• For helicopters with yoke, P/N 204–
011–102 (all dash numbers), installed,
before further flight, unless
accomplished previously:
Æ Calculating the total factored hours
TIS on the yoke for hours TIS
accumulated before the effective date of
this AD using the same requirements as
ADs 81–19–01 and 81–19–02, which
establishes the starting point for the new
factoring of hours TIS contained in this
AD.
PO 00000
Frm 00009
Fmt 4702
Sfmt 4702
67629
Æ Calculating and recording the
factored hours TIS on the yoke for hours
TIS accumulated after the effective date
of this AD using the same requirements
as used for calculating the total factored
hours TIS in this AD for yokes, P/N
AAI–4011–102 (all dash numbers) and
ASI–4011–102 (all dash numbers).
• Revising the Airworthiness
Limitations section of the applicable
maintenance manuals or the
Instructions for Continued
Airworthiness (ICAs) by establishing or
continuing a retirement life of 3,600
Total Factored Hours TIS for each yoke.
• Recording a life limit of 3,600 Total
Factored Hours TIS for each yoke on the
component history card or equivalent
record.
• Within 100 hours TIS or 600 hours
TIS since the last magnetic particle
inspection (MPI) of the yoke, whichever
occurs later, and thereafter at intervals
not to exceed 600 hours TIS, for any
yoke installed on any Model 205B or
212 helicopter:
Æ Removing the yoke from the hub.
Using a 5-power or higher magnifying
glass, visually inspecting each pillow
block bushing hole, spindle radius, and
center section web for any corrosion or
mechanical damage.
Æ Performing an MPI of each yoke for
a crack.
• Within 100 hours TIS or 2,400
hours TIS since the last MPI of the yoke,
whichever occurs later, and thereafter at
intervals not to exceed 2,400 hours TIS,
for any yoke installed on any Model
204B, 205A, or 205A–1 helicopter:
Æ Removing the yoke from the hub.
Using a 5-power or higher magnifying
glass, visually inspect each pillow block
bushing hole, spindle radius, and center
section web for any corrosion or
mechanical damage.
Æ Performing an MPI of each yoke for
a crack.
• Before further flight, replacing each
yoke with an airworthy yoke if:
Æ The yoke has 3,600 or more Total
Factored Hours TIS;
Æ The Total Factored Hours TIS for
the yoke is unknown and cannot be
determined;
Æ The yoke has any corrosion or
mechanical damage that exceeds any of
the maximum repair damage limits; or
Æ The yoke has a crack.
We estimate that this proposed AD
would affect about 15 helicopters of
U.S. registry and would take about:
• 3 work hours to review the
helicopter records and determine the
total factored hours TIS (the cost of
tracking the total factored flight hours
will be negligible),
• 35 work hours to remove the yoke
from the helicopter and do a visual
inspection and MPI, and
E:\FR\FM\02NOP1.SGM
02NOP1
67630
Federal Register / Vol. 76, No. 212 / Wednesday, November 2, 2011 / Proposed Rules
• 32 work hours to replace a yoke, at
an average labor rate of $85 per work
hour per helicopter.
• Required parts would cost about
$40,157 per helicopter.
Based on these figures, we estimate the
total cost of the proposed AD on U.S.
operators to be $48,450, assuming 15
helicopters have a yoke installed
requiring a review of the helicopter
records and to determine the hours TIS
with one visual inspection and MPI, and
no yoke needs to be replaced. If we
assume all the yokes in the fleet are
replaced, the total cost would be about
$643,155.
Regulatory Findings
We have determined that this
proposed AD would not have federalism
implications under Executive Order
13132. Additionally, this proposed AD
would not have a substantial direct
effect on the States, on the relationship
between the national Government and
the States, or on the distribution of
power and responsibilities among the
various levels of government.
For the reasons discussed above, I
certify that the proposed regulation:
1. Is not a ‘‘significant regulatory
action’’ under Executive Order 12866;
2. Is not a ‘‘significant rule’’ under the
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979); and
3. Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
We prepared a draft economic
evaluation of the estimated costs to
comply with this proposed AD. See the
AD docket to examine the draft
economic evaluation.
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in subtitle VII,
part A, subpart III, section 44701,
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Safety.
The Proposed Amendment
Accordingly, pursuant to the
authority delegated to me by the
Administrator, the Federal Aviation
Administration proposes to amend part
39 of the Federal Aviation Regulations
(14 CFR part 39) as follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. Section 39.13 is amended by
removing Amendments 39–8507 (58 FR
13700, March 15, 1993); 39–4208 (46 FR
45595, September 14, 1981); 39–4207
(46 FR 45595, September 14, 1981); 39–
3662 (45 FR 6922, January 31, 1980);
39–3626 (44 FR 70123, December 6,
1979); and 39–3572 (44 FR 55556,
September 27, 1979); and by adding a
new airworthiness directive (AD) to
read as follows:
Bell Helicopter Textron, Inc (Bell): Docket
No. FAA–2011–1188; Directorate
Identifier 2008–SW–46–AD. Supersedes
AD 93–05–01, Amendment 39–8507,
Docket No. 92–ASW–13; AD 81–19–02,
Amendment 39–4208, Docket No. 81–
ASW–40; AD 81–19–01, Amendment 394207, Docket No. 81–ASW–38; and AD
79–20–05, Amendments 39–3662, 39–
3626, and 39–3572, Docket No. 79–
ASW–25.
Applicability: Model 204B, 205A, 205A–1,
205B, and 212 helicopters, with a main rotor
yoke (yoke), part number (P/N) AAI–4011–
102 (all dash numbers), ASI–4011–102 (all
dash numbers), or 204–011–102 (all dash
numbers), installed, certificated in any
category.
Compliance: Required as indicated.
To prevent cracking of a yoke, failure of a
yoke, and subsequent loss of control of the
helicopter, do the following:
(a) For helicopters with yoke, P/N AAI–
4011–102 (all dash numbers) and ASI–4011–
102 (all dash numbers), installed, within 100
hours time-in-service (TIS), unless
accomplished previously:
(1) Create a component history card or
equivalent record for each yoke.
(2) Determine the model for each
helicopter on which the yoke has been
installed from the time the yoke had zero
hours TIS.
(3) In accordance with the rate per hour
categories shown in Table 1 of this AD,
categorize the accumulated ‘‘Unfactored
Hours TIS’’ on each yoke by determining the
types of operation AND the rate per hour of
external load lifts and takeoffs for each hour
TIS accumulated on each yoke. One external
load lift occurs each time the helicopter picks
up an external load and drops it off. For
determining the proper rate per hour category
for external load operations, any external
load lift in which the helicopter achieves a
vertical altitude difference of greater than
200 feet indicated altitude between the
pickup and drop-off point counts as two
external load lifts.
TABLE 1—FACTORED HOURS TIS FOR A YOKE
Factored hours
TIS on yoke
(unfactored hours
TIS × hours TIS
factor)
mstockstill on DSK4VPTVN1PROD with PROPOSALS
Helicopter model
Types of operation
Rate per hour of
external load lifts and
takeoffs
Yokes installed on any Model 204B, 205A,
or 205A–1 helicopter.
Yokes installed on any Model 205B or 212
helicopter.
All Operations ............
All ..............................
120
1
120
External Load Operations 1.
1 to 5 .........................
105
1
105
5.1 to 8 ......................
8.1 to 12 ....................
12.1 to 18 ..................
18.1 to 32 ..................
32.1 to 48 ..................
48.1 or above ............
Unknown ...................
....................
....................
....................
170
....................
....................
50
1.5
2
3
5
7
9
7
..............................
..............................
..............................
850
..............................
..............................
350
VerDate Mar<15>2010
17:10 Nov 01, 2011
Jkt 226001
PO 00000
Frm 00010
Fmt 4702
Sfmt 4702
Unfactored
hours TIS
E:\FR\FM\02NOP1.SGM
Hours TIS
factor
02NOP1
Federal Register / Vol. 76, No. 212 / Wednesday, November 2, 2011 / Proposed Rules
67631
TABLE 1—FACTORED HOURS TIS FOR A YOKE—Continued
Factored hours
TIS on yoke
(unfactored hours
TIS × hours TIS
factor)
Unfactored
hours TIS
Internal Load Operations.
Helicopter model
Rate per hour of
external load lifts and
takeoffs
All Takeoffs ...............
2,025
1
2,025
....................................
....................................
....................
....................
3,450
Types of operation
Total Factored Hours TIS on Yoke
(Summation of the Factored Hours
TIS).
Hours TIS
factor
1 For the purposes of this AD, an external load operation occurs each time a helicopter picks up an external load and drops it off. Any external
load lift in which the helicopter achieves a vertical altitude difference of greater than 200 feet indicated attitude between the pick-up and drop-off
point counts as two external load lifts in determining the proper rate per hour category.
mstockstill on DSK4VPTVN1PROD with PROPOSALS
Note 1: The number of unfactored hours
TIS and factored hours TIS contained in
Table 1 of this AD are examples and
presented for illustration purposes only.
(4) By reference to Table 1 of this AD, enter
the ‘‘Unfactored Hours TIS’’ for each category
as determined by paragraph (a)(3) of this AD.
Calculate the ‘‘Factored Hours TIS’’ by
multiplying the ‘‘Unfactored Hours TIS’’ by
the ‘‘Hours TIS Factor.’’ Determine the
accumulated ‘‘Total Factored Hours TIS’’ on
each yoke by adding the factored hours TIS
for each type of operation and helicopter
model. Tracking the Total Factored Hours
TIS is only for establishing a retirement life
and not for tracking inspection intervals.
(5) Record the accumulated Total Factored
Hours TIS on the component history card or
equivalent record for each yoke.
(6) Continue to factor the hours TIS for
each yoke by following paragraph (a)(2)
through (a)(4) of this AD, and record the
additional factored hours TIS on the
component history card or equivalent record.
(b) For helicopters with yoke, P/N 204–
011–102 (all dash numbers), installed, before
further flight, unless accomplished
previously:
(1) For hours TIS accumulated before the
effective date of this AD, calculate and record
the Total Factored Hours TIS as follows:
(i) For the Model 212 helicopters, 1 hour
TIS in which passenger or internal cargo was
carried equals 1 factored hour TIS; 1 hour
TIS where more than 4 external load lifts
occurred equals 5 factored hours TIS.
(ii) For the Model 204 and 205 series
helicopters, 1 hour TIS equals 1 factored
hour TIS.
Note 2: Paragraph (b)(1) gives credit to the
operators for compliance with ADs 81–19–01
and 81–19–02 in establishing the starting
point for the new factoring of hours TIS
contained in this AD.
Note 3: The accumulated Total Factored
Hours TIS for yoke, P/N 204–011–102 (all
dash numbers), calculated in accordance
with the applicable Bell Model 204B, 205A–
1, 205B, or 212 maintenance manuals, which
results in an equal or higher accumulated
Total Factored Hours TIS is an acceptable
alternative to meeting the factoring
requirements of AD 81–19–01 (contained in
Bell ASB 212–81–23, dated June 22, 1981, for
the Model 212 helicopters) and AD 81–19–
02 (contained in Bell ASBs 204–81–11 and
VerDate Mar<15>2010
17:10 Nov 01, 2011
Jkt 226001
205–81–16, both dated June 22, 1981, for the
Model 204 and 205 series helicopters).
(2) For hours TIS accumulated after the
effective date of this AD, calculate and record
the factored hours TIS on the yoke in
accordance with the requirements of
paragraphs (a)(1) thorough (a)(6) of this AD.
(c) Revise the Airworthiness Limitations
section of the applicable maintenance
manuals or the Instructions for Continued
Airworthiness (ICAs) by establishing a new
retirement life of 3,600 Total Factored Hours
TIS for each yoke, P/N AAI–4011–102 (all
dash numbers), ASI–4011–102 (all dash
numbers), or 204–011–102 (all dash
numbers), by making pen and ink changes or
inserting a copy of this AD into the
Airworthiness Limitations section of the
maintenance manual or ICAs.
(d) Unless accomplished previously, record
a life limit of 3,600 Total Factored Hours TIS
for each yoke, P/N AAI–4011–102 (all dash
numbers), ASI–4011–102 (all dash numbers),
or 204–011–102 (all dash numbers), on the
component history card or equivalent record.
(e) Within 100 hours TIS or 600 hours TIS
since the last magnetic particle inspection
(MPI) of the yoke, whichever occurs later,
and thereafter at intervals not to exceed 600
hours TIS, for any yoke installed on any
Model 205B or 212 helicopter:
(1) Remove the yoke from the main rotor
hub assembly (hub). Using a 5-power or
higher magnifying glass, visually inspect
each pillow block bushing hole, spindle
radius, and center section web for any
corrosion or mechanical damage.
(2) Perform an MPI of each yoke for a
crack.
Note 4: MPI procedures are contained in
Bell Standard Practices Manual BHT–ALL–
SPM.
(f) Within 100 hours TIS or 2,400 hours TIS
since the last MPI of the yoke, whichever
occurs later, and thereafter at intervals not to
exceed 2,400 hours TIS, for any yoke
installed on any Model 204B, 205A, or 205A–
1 helicopter:
(1) Remove the yoke from the hub. Using
a 5-power or higher magnifying glass,
visually inspect each pillow block bushing
hole, spindle radius, and center section web
for any corrosion or mechanical damage.
(2) Perform an MPI of each yoke for a
crack.
(g) Before further flight, replace each yoke
with an airworthy yoke if:
PO 00000
Frm 00011
Fmt 4702
Sfmt 4702
(1) The yoke has 3,600 or more Total
Factored Hours TIS; or
(2) The Total Factored Hours TIS for the
yoke is unknown and cannot be determined;
or
(3) The yoke has any corrosion or
mechanical damage that exceeds any of the
maximum repair damage limits; or
Note 5: The applicable Bell Component
and Repair Overhaul Manual contains the
maximum repair damage limitations.
(4) The yoke has a crack.
(h) To request a different method of
compliance or a different compliance time
for this AD, follow the procedures in 14 CFR
39.19. Contact the Manager, Rotorcraft
Certification Office, FAA, ATTN: Michael
Kohner, Aviation Safety Engineer, Rotorcraft
Directorate, 2601 Meacham Blvd., Fort
Worth, Texas 76137, telephone (817) 222–
5170, fax (817) 222–5783, for information
about previously approved alternative
methods of compliance.
(i) Special flight permits may only be
issued under 14 CFR 21.197 and 21.199 for
the purpose of operating the helicopter to a
location where the MPI requirements of
paragraphs (e) or (f) of this AD can be
performed.
(j) The Joint Aircraft System Component
(JASC) Code is 6220: Main Rotor Head Issued
in Fort Worth, Texas, on October 21, 2011.
Lance T. Gant,
Acting Manager, Rotorcraft Directorate,
Aircraft Certification Service.
[FR Doc. 2011–28361 Filed 11–1–11; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2011–1212; Directorate
Identifier 2011–CE–034–AD]
RIN 2120–AA64
Airworthiness Directives; Cirrus
Design Corporation Airplanes
Federal Aviation
Administration (FAA), DOT.
AGENCY:
E:\FR\FM\02NOP1.SGM
02NOP1
Agencies
[Federal Register Volume 76, Number 212 (Wednesday, November 2, 2011)]
[Proposed Rules]
[Pages 67628-67631]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2011-28361]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2011-1188; Directorate Identifier 2008-SW-46-AD]
RIN 2120-AA64
Airworthiness Directives; Bell Helicopter Textron, Inc. (Bell)
Model 204B, 205A, 205A-1, 205B, and 212 Helicopters
AGENCY: Federal Aviation Administration, DOT.
ACTION: Notice of proposed rulemaking (NPRM).
-----------------------------------------------------------------------
SUMMARY: This document proposes superseding four existing airworthiness
directives (ADs) for the specified Bell model helicopters. Two of the
existing ADs require an initial and repetitive inspection of certain
part-numbered main rotor yokes installed on Bell Model 204B, 205A-1,
and 212 helicopters. Two other existing ADs also establish a retirement
life of 3,600 hours time-in-service (TIS) for certain part-numbered
main rotor yokes installed on the Bell Model 204, 205 series, and 212
series helicopters. Those ADs were prompted by reports of cracks in the
main rotor yoke (yoke). This action would retain the requirements of
the existing ADs and would apply these inspections and retirement lives
to additional part-numbered yokes. This action would also increase the
inspection frequency for certain yokes installed on a Bell Model 205B
or 212 helicopter and would require replacing any unairworthy yoke.
This proposal is prompted by the need to expand the applicability to
include yokes produced under a Parts Manufacturing Approval (PMA) whose
design approval was based on identicality with the affected Bell yoke
parts and a recent discovery of a cracked yoke. The actions specified
by the proposed AD are intended to prevent cracking of a yoke, failure
of the yoke, and subsequent loss of control of the helicopter.
DATES: Comments must be received on or before January 3, 2012.
ADDRESSES: Use one of the following addresses to submit comments on
this proposed AD:
Federal eRulemaking Portal: Go to https://www.regulations.gov. Follow the instructions for submitting comments.
Fax: (202) 493-2251.
Mail: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE., Washington, DC 20590.
Hand Delivery: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE., Washington, DC 20590, between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays.
You may get the service information identified in this proposed AD
from Bell Helicopter Textron, Inc., P.O. Box 482, Fort Worth, TX 76101,
telephone (817) 280-3391, fax (817) 280-6466, or at https://www.bellcustomer.com/files/.
FOR FURTHER INFORMATION CONTACT: Michael Kohner, Aviation Safety
Engineer, FAA, Rotorcraft Directorate, Rotorcraft Certification Office,
2601 Meacham Blvd., Fort Worth, Texas 76137, telephone (817) 222-5170,
fax (817) 222-5783.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to submit any written data, views, or arguments
regarding this proposed AD. Send your comments to the address listed
under the caption ADDRESSES. Include the docket number ``FAA-2011-1188,
Directorate Identifier 2008-SW-46-AD'' at the beginning of your
comments. We specifically invite comments on the overall regulatory,
economic, environmental, and energy aspects of the proposed AD. We will
consider all comments received by the closing date and may amend the
proposed AD in light of those comments.
We will post all comments we receive, without change, to https://www.regulations.gov, including any personal information you provide. We
will also post a report summarizing each substantive verbal contact
with FAA personnel concerning this proposed rulemaking. Using the
search function of our docket web site, you can find and read the
comments to any of our dockets, including the name of the individual
who sent or signed the comment. You may review the DOTs complete
Privacy Act Statement in the Federal Register published on April 11,
2000 (65 FR 19477-78).
Examining the Docket
You may examine the docket that contains the proposed AD, any
comments, and other information on the internet at https://www.regulations.gov or in person at the Docket Operations office
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The Docket Operations office (telephone (800) 647-5527) is
located in Room W12-140 on the ground floor of the West Building at the
street address stated in the ADDRESSES section. Comments will be
available in the AD docket shortly after receipt.
Discussion
On September 13, 1979, we issued AD 79-20-05, Docket No. 79-ASW-25,
Amendment 39-3572 (44 FR 55556, September 27, 1979) for Bell Model
204B, 205A-1, and 212 helicopters. That AD requires an initial and
repetitive inspection at 2,400-hour intervals and corrosion protection
and sealing of the yoke, P/N 204-011-102, of the main rotor hub
assembly (hub), P/N 204-012-101. We issued Amendment 39-3626, November
21, 1979 (44 FR 70123, December 6, 1979) and Amendment 39-3662 January
3, 1980 (45 FR 6922, January 31, 1980) to AD 79-20-05. The amendments
to the AD deleted references to the radius in the bottom of the pillow
block bushing holes because the cracks did not initiate there. The
cracks originated in the side of the hole near the top or through the
center section of the yoke adjacent to the data plate.
On August 26, 1981, we issued AD 81-19-01, Amendment 39-4207,
Docket 81-ASW-38 (46 FR 45595, September 14, 1981) for Bell Model 212
series helicopters. We also issued AD 81-19-02, Amendment 39-4208,
Docket 81-ASW-40 (46 FR 45595, September 14, 1981) for Bell Model 204
and 205 series helicopters. These ADs established a retirement life of
3,600 hours TIS for certain yokes installed on these model helicopters.
These yokes previously did not have a retirement life. AD 81-19-01 also
reduced the yoke retirement life below 3,600 hours TIS for those yokes
installed on Model 212 helicopters used in external load operations
involving more than four lifts per hour by requiring the operators to
log additional hours for these type operations against the retirement
life of the yoke. These ADs were prompted by three field reports of
cracked yokes. These ADs were intended to establish retirement lives to
prevent yoke failure and subsequent loss of control of the helicopter.
On March 4, 1993, we issued AD 93-05-01, Amendment 39-8507, Docket
No. 92-ASW-13 (58 FR 13700, March 15, 1993), for the Bell Model 212
helicopters to require repetitive inspections of yoke, P/N 204-011-102
[[Page 67629]]
(all dash numbers). That action was prompted by 12 reports of cracking
at the pillow block holes on yokes installed on Model 212 helicopters.
That AD was intended to detect corrosion pitting and a crack in the
pillow block bolt bushing holes of the yoke and to prevent failure of
the main rotor system and subsequent loss of control of the helicopter.
After issuing ADs 79-20-05, 81-19-01, and 81-19-02, Bell has
introduced a replacement stainless steel yoke, P/N 212-011-102. Bell
issued Alert Service Bulletins (ASBs) Nos. 204-92-36, 205-92-51, and
212-92-80, all dated October 23, 1992. The ASBs specify replacing the
yoke, P/N 204-011-102 (all dash numbers), by December 31, 1993. These
ASBs also specify replacing the yoke with yoke, P/N 212-011-102-105 or
-109, depending on the helicopter configuration. The replacement
stainless steel yokes have improved design characteristics addressing
the corrosion problems and are not subject to any heavy lift cycle
counting required for previous yokes installed on the Model 205B and
212 helicopters.
The FAA also issued PMAs to Air Services International (ASI) for
yokes, P/N ASI-4011-102, and to Arizona Aeroparts International (AAI)
for yokes, P/N AAI-4011-102, both based on identicality with the Bell-
manufactured yoke, P/N 204-011-102. The yokes manufactured under the
PMAs are eligible for installation on Bell Model 204B, 205A, 205A-1,
and 212 helicopters.
Transport Canada recently contacted the FAA about a PMA yoke, P/N
AAI-4011-102-125, manufactured by AAI. A Canadian operator reported
this part was no longer supported by the PMA-manufacturer. The Canadian
operator was trying to determine if the inspections in the existing ADs
applicable to the Bell yoke, P/N 204-011-102, needed to be performed on
the PMA-manufactured yokes as well. Both of these PMA companies have
gone out of business. There is no longer an FAA-approved PMA holder for
these PMA yokes. This results in no continued operational safety
oversight of the PMA parts by the manufacturer that produced the parts
that were sold to operators. Because the PMA yokes are identical to the
Bell parts, these yokes are susceptible to the same cracking conditions
found in the same Bell part-numbered yokes.
This AD action proposes to give operators credit for the
accumulated operating time on yokes, P/N 204-011-102 (all dash
numbers), previously determined and recorded by following ADs 81-19-01
or 81-19-02; or the applicable Bell Model 204B, 205A-1, 205B, or 212
maintenance manuals, which results in equal or higher accumulated
factored hours TIS. However, these values must be included for
previously accumulated service time in the calculations of the
accumulated total factored hours TIS. Any additional factored hours TIS
would be determined for each yoke using the hours TIS factors in the
proposed AD.
This proposal is prompted by the need to expand the applicability
to include yokes produced under a PMA whose design approval was based
on identicality with the affected Bell yoke parts and also a recent
discovery of a cracked yoke on a Bell Model 212 helicopter.
The previously described unsafe condition is likely to exist or
develop on other helicopters of these same type designs. We estimate 25
to 30 of the yokes manufactured under a PMA may still be installed on
helicopters operating in the U.S. Therefore, the proposed AD would
supersede the previously issued ADs and would require:
For helicopters with yoke, P/N AAI-4011-102 (all dash
numbers) and ASI-4011-102 (all dash numbers), installed, within 100
hours TIS, unless accomplished previously, creating a component history
card or equivalent record for each yoke; determining the model for each
helicopter on which the yoke has been installed from the time the yoke
had zero hours TIS; calculating the factored hours TIS for each type of
operation and rate of external load lifts and takeoffs for each hour
TIS accumulated on each yoke; and recording the accumulated total
factored hours TIS on the component history card or equivalent record
for each yoke. Continuing to factor the hours TIS for each yoke and
recording the additional factored hours TIS on the component history
card or equivalent record. Tracking these factored hours TIS is only
for the purpose of establishing a retirement life and not to be counted
against the hours TIS used to track inspection intervals.
For helicopters with yoke, P/N 204-011-102 (all dash
numbers), installed, before further flight, unless accomplished
previously:
[cir] Calculating the total factored hours TIS on the yoke for
hours TIS accumulated before the effective date of this AD using the
same requirements as ADs 81-19-01 and 81-19-02, which establishes the
starting point for the new factoring of hours TIS contained in this AD.
[cir] Calculating and recording the factored hours TIS on the yoke
for hours TIS accumulated after the effective date of this AD using the
same requirements as used for calculating the total factored hours TIS
in this AD for yokes, P/N AAI-4011-102 (all dash numbers) and ASI-4011-
102 (all dash numbers).
Revising the Airworthiness Limitations section of the
applicable maintenance manuals or the Instructions for Continued
Airworthiness (ICAs) by establishing or continuing a retirement life of
3,600 Total Factored Hours TIS for each yoke.
Recording a life limit of 3,600 Total Factored Hours TIS
for each yoke on the component history card or equivalent record.
Within 100 hours TIS or 600 hours TIS since the last
magnetic particle inspection (MPI) of the yoke, whichever occurs later,
and thereafter at intervals not to exceed 600 hours TIS, for any yoke
installed on any Model 205B or 212 helicopter:
[cir] Removing the yoke from the hub. Using a 5-power or higher
magnifying glass, visually inspecting each pillow block bushing hole,
spindle radius, and center section web for any corrosion or mechanical
damage.
[cir] Performing an MPI of each yoke for a crack.
Within 100 hours TIS or 2,400 hours TIS since the last MPI
of the yoke, whichever occurs later, and thereafter at intervals not to
exceed 2,400 hours TIS, for any yoke installed on any Model 204B, 205A,
or 205A-1 helicopter:
[cir] Removing the yoke from the hub. Using a 5-power or higher
magnifying glass, visually inspect each pillow block bushing hole,
spindle radius, and center section web for any corrosion or mechanical
damage.
[cir] Performing an MPI of each yoke for a crack.
Before further flight, replacing each yoke with an
airworthy yoke if:
[cir] The yoke has 3,600 or more Total Factored Hours TIS;
[cir] The Total Factored Hours TIS for the yoke is unknown and
cannot be determined;
[cir] The yoke has any corrosion or mechanical damage that exceeds
any of the maximum repair damage limits; or
[cir] The yoke has a crack.
We estimate that this proposed AD would affect about 15 helicopters
of U.S. registry and would take about:
3 work hours to review the helicopter records and
determine the total factored hours TIS (the cost of tracking the total
factored flight hours will be negligible),
35 work hours to remove the yoke from the helicopter and
do a visual inspection and MPI, and
[[Page 67630]]
32 work hours to replace a yoke, at an average labor rate
of $85 per work hour per helicopter.
Required parts would cost about $40,157 per helicopter.
Based on these figures, we estimate the total cost of the proposed AD
on U.S. operators to be $48,450, assuming 15 helicopters have a yoke
installed requiring a review of the helicopter records and to determine
the hours TIS with one visual inspection and MPI, and no yoke needs to
be replaced. If we assume all the yokes in the fleet are replaced, the
total cost would be about $643,155.
Regulatory Findings
We have determined that this proposed AD would not have federalism
implications under Executive Order 13132. Additionally, this proposed
AD would not have a substantial direct effect on the States, on the
relationship between the national Government and the States, or on the
distribution of power and responsibilities among the various levels of
government.
For the reasons discussed above, I certify that the proposed
regulation:
1. Is not a ``significant regulatory action'' under Executive Order
12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared a draft economic evaluation of the estimated costs to
comply with this proposed AD. See the AD docket to examine the draft
economic evaluation.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
subtitle VII, part A, subpart III, section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Safety.
The Proposed Amendment
Accordingly, pursuant to the authority delegated to me by the
Administrator, the Federal Aviation Administration proposes to amend
part 39 of the Federal Aviation Regulations (14 CFR part 39) as
follows:
PART 39--AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. Section 39.13 is amended by removing Amendments 39-8507 (58 FR
13700, March 15, 1993); 39-4208 (46 FR 45595, September 14, 1981); 39-
4207 (46 FR 45595, September 14, 1981); 39-3662 (45 FR 6922, January
31, 1980); 39-3626 (44 FR 70123, December 6, 1979); and 39-3572 (44 FR
55556, September 27, 1979); and by adding a new airworthiness directive
(AD) to read as follows:
Bell Helicopter Textron, Inc (Bell): Docket No. FAA-2011-1188;
Directorate Identifier 2008-SW-46-AD. Supersedes AD 93-05-01,
Amendment 39-8507, Docket No. 92-ASW-13; AD 81-19-02, Amendment 39-
4208, Docket No. 81-ASW-40; AD 81-19-01, Amendment 39- 4207, Docket
No. 81-ASW-38; and AD 79-20-05, Amendments 39-3662, 39-3626, and 39-
3572, Docket No. 79-ASW-25.
Applicability: Model 204B, 205A, 205A-1, 205B, and 212
helicopters, with a main rotor yoke (yoke), part number (P/N) AAI-
4011-102 (all dash numbers), ASI-4011-102 (all dash numbers), or
204-011-102 (all dash numbers), installed, certificated in any
category.
Compliance: Required as indicated.
To prevent cracking of a yoke, failure of a yoke, and subsequent
loss of control of the helicopter, do the following:
(a) For helicopters with yoke, P/N AAI-4011-102 (all dash
numbers) and ASI-4011-102 (all dash numbers), installed, within 100
hours time-in-service (TIS), unless accomplished previously:
(1) Create a component history card or equivalent record for
each yoke.
(2) Determine the model for each helicopter on which the yoke
has been installed from the time the yoke had zero hours TIS.
(3) In accordance with the rate per hour categories shown in
Table 1 of this AD, categorize the accumulated ``Unfactored Hours
TIS'' on each yoke by determining the types of operation AND the
rate per hour of external load lifts and takeoffs for each hour TIS
accumulated on each yoke. One external load lift occurs each time
the helicopter picks up an external load and drops it off. For
determining the proper rate per hour category for external load
operations, any external load lift in which the helicopter achieves
a vertical altitude difference of greater than 200 feet indicated
altitude between the pickup and drop-off point counts as two
external load lifts.
Table 1--Factored Hours TIS for a Yoke
----------------------------------------------------------------------------------------------------------------
Factored hours
Rate per hour of TIS on yoke
Helicopter model Types of external load Unfactored Hours TIS (unfactored hours
operation lifts and hours TIS factor TIS x hours TIS
takeoffs factor)
----------------------------------------------------------------------------------------------------------------
Yokes installed on any Model All Operations... All............. 120 1 120
204B, 205A, or 205A-1
helicopter.
Yokes installed on any Model External Load 1 to 5.......... 105 1 105
205B or 212 helicopter. Operations \1\.
5.1 to 8........ ........... 1.5 .................
8.1 to 12....... ........... 2 .................
12.1 to 18...... ........... 3 .................
18.1 to 32...... 170 5 850
32.1 to 48...... ........... 7 .................
48.1 or above... ........... 9 .................
Unknown......... 50 7 350
[[Page 67631]]
Internal Load All Takeoffs.... 2,025 1 2,025
Operations.
---------------------------------------------------------------------------------
Total Factored Hours TIS ................. ................ ........... ........... 3,450
on Yoke (Summation of the
Factored Hours TIS).
----------------------------------------------------------------------------------------------------------------
\1\ For the purposes of this AD, an external load operation occurs each time a helicopter picks up an external
load and drops it off. Any external load lift in which the helicopter achieves a vertical altitude difference
of greater than 200 feet indicated attitude between the pick-up and drop-off point counts as two external load
lifts in determining the proper rate per hour category.
Note 1: The number of unfactored hours TIS and factored hours
TIS contained in Table 1 of this AD are examples and presented for
illustration purposes only.
(4) By reference to Table 1 of this AD, enter the ``Unfactored
Hours TIS'' for each category as determined by paragraph (a)(3) of
this AD. Calculate the ``Factored Hours TIS'' by multiplying the
``Unfactored Hours TIS'' by the ``Hours TIS Factor.'' Determine the
accumulated ``Total Factored Hours TIS'' on each yoke by adding the
factored hours TIS for each type of operation and helicopter model.
Tracking the Total Factored Hours TIS is only for establishing a
retirement life and not for tracking inspection intervals.
(5) Record the accumulated Total Factored Hours TIS on the
component history card or equivalent record for each yoke.
(6) Continue to factor the hours TIS for each yoke by following
paragraph (a)(2) through (a)(4) of this AD, and record the
additional factored hours TIS on the component history card or
equivalent record.
(b) For helicopters with yoke, P/N 204-011-102 (all dash
numbers), installed, before further flight, unless accomplished
previously:
(1) For hours TIS accumulated before the effective date of this
AD, calculate and record the Total Factored Hours TIS as follows:
(i) For the Model 212 helicopters, 1 hour TIS in which passenger
or internal cargo was carried equals 1 factored hour TIS; 1 hour TIS
where more than 4 external load lifts occurred equals 5 factored
hours TIS.
(ii) For the Model 204 and 205 series helicopters, 1 hour TIS
equals 1 factored hour TIS.
Note 2: Paragraph (b)(1) gives credit to the operators for
compliance with ADs 81-19-01 and 81-19-02 in establishing the
starting point for the new factoring of hours TIS contained in this
AD.
Note 3: The accumulated Total Factored Hours TIS for yoke, P/N
204-011-102 (all dash numbers), calculated in accordance with the
applicable Bell Model 204B, 205A-1, 205B, or 212 maintenance
manuals, which results in an equal or higher accumulated Total
Factored Hours TIS is an acceptable alternative to meeting the
factoring requirements of AD 81-19-01 (contained in Bell ASB 212-81-
23, dated June 22, 1981, for the Model 212 helicopters) and AD 81-
19-02 (contained in Bell ASBs 204-81-11 and 205-81-16, both dated
June 22, 1981, for the Model 204 and 205 series helicopters).
(2) For hours TIS accumulated after the effective date of this
AD, calculate and record the factored hours TIS on the yoke in
accordance with the requirements of paragraphs (a)(1) thorough
(a)(6) of this AD.
(c) Revise the Airworthiness Limitations section of the
applicable maintenance manuals or the Instructions for Continued
Airworthiness (ICAs) by establishing a new retirement life of 3,600
Total Factored Hours TIS for each yoke, P/N AAI-4011-102 (all dash
numbers), ASI-4011-102 (all dash numbers), or 204-011-102 (all dash
numbers), by making pen and ink changes or inserting a copy of this
AD into the Airworthiness Limitations section of the maintenance
manual or ICAs.
(d) Unless accomplished previously, record a life limit of 3,600
Total Factored Hours TIS for each yoke, P/N AAI-4011-102 (all dash
numbers), ASI-4011-102 (all dash numbers), or 204-011-102 (all dash
numbers), on the component history card or equivalent record.
(e) Within 100 hours TIS or 600 hours TIS since the last
magnetic particle inspection (MPI) of the yoke, whichever occurs
later, and thereafter at intervals not to exceed 600 hours TIS, for
any yoke installed on any Model 205B or 212 helicopter:
(1) Remove the yoke from the main rotor hub assembly (hub).
Using a 5-power or higher magnifying glass, visually inspect each
pillow block bushing hole, spindle radius, and center section web
for any corrosion or mechanical damage.
(2) Perform an MPI of each yoke for a crack.
Note 4: MPI procedures are contained in Bell Standard Practices
Manual BHT-ALL-SPM.
(f) Within 100 hours TIS or 2,400 hours TIS since the last MPI
of the yoke, whichever occurs later, and thereafter at intervals not
to exceed 2,400 hours TIS, for any yoke installed on any Model 204B,
205A, or 205A-1 helicopter:
(1) Remove the yoke from the hub. Using a 5-power or higher
magnifying glass, visually inspect each pillow block bushing hole,
spindle radius, and center section web for any corrosion or
mechanical damage.
(2) Perform an MPI of each yoke for a crack.
(g) Before further flight, replace each yoke with an airworthy
yoke if:
(1) The yoke has 3,600 or more Total Factored Hours TIS; or
(2) The Total Factored Hours TIS for the yoke is unknown and
cannot be determined; or
(3) The yoke has any corrosion or mechanical damage that exceeds
any of the maximum repair damage limits; or
Note 5: The applicable Bell Component and Repair Overhaul Manual
contains the maximum repair damage limitations.
(4) The yoke has a crack.
(h) To request a different method of compliance or a different
compliance time for this AD, follow the procedures in 14 CFR 39.19.
Contact the Manager, Rotorcraft Certification Office, FAA, ATTN:
Michael Kohner, Aviation Safety Engineer, Rotorcraft Directorate,
2601 Meacham Blvd., Fort Worth, Texas 76137, telephone (817) 222-
5170, fax (817) 222-5783, for information about previously approved
alternative methods of compliance.
(i) Special flight permits may only be issued under 14 CFR
21.197 and 21.199 for the purpose of operating the helicopter to a
location where the MPI requirements of paragraphs (e) or (f) of this
AD can be performed.
(j) The Joint Aircraft System Component (JASC) Code is 6220:
Main Rotor Head Issued in Fort Worth, Texas, on October 21, 2011.
Lance T. Gant,
Acting Manager, Rotorcraft Directorate, Aircraft Certification Service.
[FR Doc. 2011-28361 Filed 11-1-11; 8:45 am]
BILLING CODE 4910-13-P