Airworthiness Directives; The Boeing Company Model 747 Airplanes and Model 767 Airplanes Equipped With General Electric Model CF6-80C2 or CF6-80A Series Engines, 44458-44461 [2011-18747]
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44458
Federal Register / Vol. 76, No. 143 / Tuesday, July 26, 2011 / Rules and Regulations
fuel after the engines were shut down.
This release of fuel is caused by
unexpected elevated fuel manifold
pressures that result in the release of
fuel from the fuel nozzles. Under certain
atmospheric conditions this release of
fuel results in a visible vapor. This
event was not observed during the GEnx
engine’s certification testing under 14
CFR part 33, but only after it was
installed and operated on the subject
airplanes.
Following these observations, the
FAA reconsidered how the provisions of
§ 34.11 should be applied under the
circumstances of these certifications. A
review of the history of the section
found that it was promulgated in 1973
in response to short-sighted
environmental practices of the time,
including the routine dumping of up to
a gallon of raw fuel onto the ground
after engines were shut down. The
general prohibition in § 34.11 is stated
in the first sentence of that section, that
‘‘[n]o fuel venting emissions shall be
discharged into the atmosphere from
any new or in-use aircraft gas turbine
engine subject to the subpart.’’ The
second sentence appears to condition
this prohibition, stating that ‘‘[t]his
paragraph is directed at the elimination
of intentional discharge to the
atmosphere of fuel drained from fuel
nozzle manifolds after engines are shut
down and does not apply to normal fuel
seepage from shaft seals, joints, and
fittings.’’ The language of the second
sentence presents a unique situation in
aircraft certification by introducing the
concept of intent, without clearly
referencing where the intent attaches.
The second sentence also specifies three
locations where ‘‘seepage’’ is considered
normal and acceptable.
Historically, application of § 34.11 has
not been an issue. Aircraft engines
designed since promulgation of the rule
have not included any means by which
fuel is collected and dispersed outside
the engine after shutdown. The GEnx
engines at issue do not release fuel from
the three locations noted in the
regulation—shaft seals, joints, or
fittings. Nor does the amount of fuel or
the manner in which it is being released
rise to the level of historical fuel
dumping that prompted the adoption of
the regulation in 1973. Yet, small
quantities of fuel (up to 5.5 ounces) are
being released intermittently under
certain conditions, and the fuel is being
vaporized on contact with hot surfaces
inside the engine, resulting in the
visible fuel vapors that have been
observed when they emit from either the
inlet or exit plane of the engine.
The new engines incorporate
technological advances and
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environmental performance
improvements that were never
envisioned when the original regulation
was adopted in 1973. These factors have
made it more difficult to reconcile the
design and function of these engines in
a certification context with a 38-year-old
regulation that was aimed at a different
set of circumstances. Application of the
current regulation has become less clear
in this context.
With the cooperation of the
equipment manufacturers, the FAA
investigated the safety and
environmental effects of the fuel release
and vaporization. The FAA consulted
with the Environmental Protection
Agency (EPA) on the local air quality
impacts. While we were satisfied that no
safety and minimal environmental
effects are evident, we remain
concerned about compliance with the
intent of the current regulation, and the
inability of the current regulation to be
unambiguously applied to the
certification situation.
The FAA has determined that the best
course of action is to allow the current
certification of these engine/airframe
combinations. The certification basis
includes requirements that the
manufacturers develop and install
modifications that will eliminate these
intermittent fuel releases and observed
vapors that have been experienced
during certification testing. These
modifications will apply to newly
manufactured airplanes by December
31, 2012, and in-use airplanes by
December 31, 2014.
The technological advances
incorporated in these engines allow
them to more than exceed the separate
regulatory requirements for emissions
that are the focus of current
environmental compliance efforts. The
FAA will re-examine the language of the
fuel venting regulation and its
application during certification to
determine whether it needs to be
changed to address issues associated
with newer technologies. We may
consult with the EPA on whether to
propose changes to § 34.11 and its
companion regulation at 40 CFR 87.11.
We will also consider whether more
flexibility in application of the
regulation is appropriate based on the
experience gained during this
certification. The decision to proceed
with certification of the subject
airframe/engine combinations is an
effort to acknowledge the lack of clarity
in the application of the regulation to
the specific circumstances encountered.
The requirement to modify the aircraft
is intended to prevent any retrenchment
from the original regulatory intent.
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Issued in Washington, DC, on July 14,
2011.
Lourdes Q. Maurice,
Executive Director, Office of Environment and
Energy.
[FR Doc. 2011–18191 Filed 7–25–11; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2008–0402; Directorate
Identifier 2007–NM–165–AD; Amendment
39–16760; AD 2011–16–02]
RIN 2120–AA64
Airworthiness Directives; The Boeing
Company Model 747 Airplanes and
Model 767 Airplanes Equipped With
General Electric Model CF6–80C2 or
CF6–80A Series Engines
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
We are adopting a new
airworthiness directive (AD) for the
products listed above. This AD requires
revising the airplane flight manual
(AFM) to advise the flightcrew to use
certain procedures during descent in
certain icing conditions. This AD was
prompted by reports of several in-flight
engine flameouts, including multiple
dual engine flameout events and one
total power loss event, in ice-crystal
icing conditions. We are issuing this AD
to ensure that the flightcrew has the
proper procedures to follow in certain
icing conditions. These certain icing
conditions could cause a multiple
engine flameout during flight with the
potential inability to restart the engines,
and consequent forced landing of the
airplane.
SUMMARY:
DATES:
This AD is effective August 30,
2011.
ADDRESSES:
Examining the AD Docket
You may examine the AD docket on
the Internet at https://
www.regulations.gov; or in person at the
Docket Management Facility between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays. The AD
docket contains this AD, the regulatory
evaluation, any comments received, and
other information. The address for the
Docket Office (phone: 800–647–5527) is
Document Management Facility, U.S.
Department of Transportation, Docket
Operations, M–30, West Building
Ground Floor, Room W12–140, 1200
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Federal Register / Vol. 76, No. 143 / Tuesday, July 26, 2011 / Rules and Regulations
New Jersey Avenue, SE., Washington,
DC 20590.
FOR FURTHER INFORMATION CONTACT:
Rebel Nichols, Aerospace Engineer,
Propulsion Branch, ANM–140S, FAA,
Seattle Aircraft Certification Office,
1601 Lind Avenue, SW., Renton,
Washington 98057–3356; phone: 425–
917–6509; fax: 425–917–6590; e-mail:
rebel.nichols@faa.gov.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a supplemental notice of
proposed rulemaking (SNPRM) to
amend 14 CFR part 39 to include an
airworthiness directive (AD) that would
apply to the specified products. That
SNPRM published in the Federal
Register on August 4, 2010 (75 FR
46868). The original NPRM (73 FR
18721, April 7, 2008) proposed to
require revising the airplane flight
manual (AFM) to advise the flightcrew
to use certain procedures during descent
in certain icing conditions. The SNPRM
proposed to revise the original NPRM by
revising the text of the proposed AFM
revision.
Other Relevant Rulemaking
Related AD 2010–16–03, Amendment
39–16379 (75 FR 47203, August 5,
2010), requires similar actions for Model
MD–11 and MD–11F airplanes,
certificated in any category, equipped
with General Electric (GE) CF6–80C2
series engines. These airplanes have
been determined to be subject to the
identified unsafe condition addressed in
this AD.
Comments
We gave the public the opportunity to
participate in developing this AD. The
following presents the comments
received on the proposal and the FAA’s
response to each comment.
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Request To Withdraw SNPRM
While GE Aviation (GE) recognized
that the FAA has the ultimate
responsibility in evaluating and
declaring the existence of an unsafe
condition, GE disagreed that an unsafe
condition is likely to exist and refuted
the FAA’s basis for its determination.
GE pointed out that there has never
been a Model CF6–80C2 engine that has
failed to relight rapidly, and that this
fact is significant in that this is different
from the field experience for some other
turbofan engines of different design. GE
pointed out that Note 11 of FAAapproved Type Certificate Data Sheet
E13NE for Model CF6–80A engines
includes the following statement:
‘‘* * * momentary N1 excursions below
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40%, not to exceed 60 seconds
durations, are permissible for approach
and landing operation below 10,000 feet
pressure altitude.’’ For these reasons, GE
contended that the data prove that a
forced landing is extremely improbable,
and, while the proposed changes in the
SNPRM will provide additional margin
against rare inclement weather-related
flameouts, GE did not believe that the
proposed changes should be mandated.
GE also agreed that, while there might
be variation in operational costs among
operators and a relatively small cost
impact on an individual per-flight basis,
there is a cumulative impact when
applied to the more than 1,000 airplanes
in the worldwide fleet. GE estimated
that the proposed procedures would
result in an environmental burden of
tens of millions of pounds of carbon
dioxide per year (estimate assumes an
additional 50 gallons of fuel per flight
× 20 pounds of carbon dioxide per
gallon of fuel × 600,000 flights a year ×
an estimated 10 percent of flight
descents in visible moisture). So, while
the bleed does add some projected event
rate benefit in certain circumstances, GE
believes the extremely improbable rate
of dual engine flameouts coupled with
the adverse environmental impact
outweigh the benefits of the proposed
AFM procedure.
From these statements, we infer that
GE requests that we withdraw the
NPRM. We do not agree. We have
evaluated the unsafe condition and find
that sufficient data exist to demonstrate
that certain icing conditions that cause
the engine flameout could also cause
engine damage that potentially would
prevent an engine from relighting. The
condition could exist on all of an
airplane’s engines, resulting in a forced
landing. We have determined that an
unsafe condition exists, and the
appropriate vehicle for correcting an
unsafe condition is an AD. These safety
concerns must be addressed, even in
light of the environmental impact. We
have not changed the AD regarding this
issue.
Request To Clarify Additional Flameout
Event on Model 747 Airplane
GE referred to the ‘‘Actions Since
Original NPRM Was Issued’’ section of
the SNPRM, particularly the report of
another significant flameout event on a
Model 747 airplane. GE believes the
mentioned event was actually a
temporary power loss event that
occurred in 2007, and that no more
recent multi-engine inclement-weatherrelated events have occurred on a CF6powered Model 747 airplane.
We agree to clarify. Any time a
transport category airplane experiences
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power loss events resulting from a
common cause on multiple engines, we
consider it a significant event. Flameout
events do cause power loss, but can also
cause adverse engine operation, which
can include engine stall and power
rollback. Certain icing conditions that
lead to flameouts could also cause
compressor damage, preventing the
engine from relighting. Loss of a single
engine affects other aircraft systems—
hydraulic, pressurization, and
electrical—all of which are supplied by
engine-driven components. There are
backup systems, but relighting an
engine in flight can still be difficult
because of the distracting secondary
effects of losing power. A multi-engine
flameout compounds these factors. In
November 2007, the airplane in the
subject report sustained three multiengine flameouts, including, at one
point, a three-engine flameout. This
multi-engine flameout event developed
into much more than a simple power
loss event. We have not changed the AD
in this regard.
Request To Allow Use of Automatic
Activation of Anti-Ice Systems
UPS asserted that the proposed AFM
revision does not address airplanes with
automatic anti-ice systems. UPS
confirmed that a portion of their fleet is
equipped with automatic nacelle and
wing anti-ice systems, and questioned
whether setting these systems in the
‘‘auto’’ position will satisfy the
requirement to have nacelle and wing
anti-ice systems on during descent.
From these statements, we infer that
UPS is requesting that we revise the
SNPRM to allow operators with
airplanes equipped with automatic antiice systems to use the ‘‘auto’’ setting in
lieu of manually activating the anti-ice
systems. We do not agree. Automatic
anti-ice systems or primary in-flight ice
detection systems have been effective in
detecting typical icing conditions, but
they do not have the capability to detect
ice-crystal icing. Therefore, the anti-ice
systems would not be activated during
these icing encounters, and would not
provide an adequate level of safety in
lieu of manual anti-ice activation in icecrystal icing conditions. We have made
no change to the final rule in this
regard.
Requests To Revise AFM Procedure To
Qualify Weather Conditions
Delta Airlines (Delta) requested that
we revise the proposed AFM procedure
to add the qualifier, ‘‘when near
convective weather systems, including
thunderstorms.’’ Japan Airlines (JAL)
also requested that we include a similar
statement. Delta stated that it
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Federal Register / Vol. 76, No. 143 / Tuesday, July 26, 2011 / Rules and Regulations
understands that the risk of flameout
due to ice-crystal icing occurs only
when the airplane is near convective
weather systems, and explained that its
flightcrews can recognize nearby
convective weather. Delta contended
that revising the AFM procedure to
allow flightcrews to activate nacelle
anti-ice when convective weather is
near would prevent the unnecessary
increase in fuel burn and overuse of
engine anti-ice when engine flameouts
due to ice crystals are not factors. JAL
reasoned that, because operating the
anti-ice systems increases the crew
workload and fuel consumption, the
weather conditions that require use of
the anti-ice systems should be limited to
areas where there is technical benefit of
preventing engine flameout.
We do not agree. Ice-crystal icing does
typically occur in or near convective
weather. However, this type of icing
does not appear on radar due to its low
reflectivity, and neither the airplane ice
detectors nor visual indications indicate
the presence of this type of icing
condition. Service experience has
demonstrated that flightcrews are not
always able to differentiate between icecrystal icing that causes engine flameout
and other types of visible moisture that
typically do not lead to engine
flameouts. Therefore, relying on
flightcrews to recognize the necessary
weather conditions might not provide
an adequate level of safety. We have not
changed the final rule in this regard.
Additionally, in regard to JAL’s
statement that anti-ice system operation
increases fuel consumption, we have
determined that the additional fuel burn
necessitated by the AFM procedure
would not be significant enough to
warrant removal of the requirement to
use anti-ice under certain conditions.
However, as we explain under
‘‘Requests to Allow Deactivation of
Anti-ice Systems When Icing No Longer
Exists,’’ we have revised the procedure
to allow anti-icing systems to be
deactivated when the subject icing
conditions no longer exist. This
allowance will further reduce any
additional fuel burn caused by the use
of the anti-ice system.
Request for Additional Revision of
AFM Procedure
JAL further requested that we revise
the proposed AFM procedure to remove
‘‘the wing anti-ice operation below
22,000 ft and above TAT 10 degree C.’’
JAL explained that, in Asia, where most
of the engine flameout events occurred,
the total air temperature (TAT) at 22,000
feet is around 8 °Celsius (C) according
to standard calculations, and that the
ground temperature in southern Asia is
estimated to be 32 °C. JAL further
explained that static air temperature
(SAT) decreases 2 degrees per every
1,000 feet; therefore, the SAT at 22,000
feet is ¥12 °C. Therefore, JAL states
that, considering +20 °C ram effect in
descent speed, TAT at 22,000 feet is
approximately 8 °C. For these reasons,
and because the flightcrew would be
required to turn the anti-ice systems on
and off in a very short time, JAL stated
it believes that the use of wing anti-ice
systems should not be included in the
proposed AFM procedure, especially
given the additional crew workload and
the probability of a flameout.
We agree that clarification is
necessary. It is not our intent to require
activation of the wing anti-ice system at
temperatures above TAT 10 °C. The
required AFM procedure specified in
this AD requires use of the anti-ice
systems only when in visible moisture
and a TAT of less than 10 °C. As
explained under ‘‘Requests to Allow
Deactivation of Anti-ice Systems When
Icing No Longer Exists,’’ we have
revised the required AFM procedure to
allow anti-icing systems to be turned off
when the specified icing conditions are
no longer present or anticipated. No
further change to this AD is necessary
in this regard.
Requests To Allow Deactivation of
Anti-Ice Systems When Icing No Longer
Exists
Boeing and GE requested that we
revise the proposed AFM procedure to
allow anti-icing systems to be
deactivated when the subject icing
conditions no longer exist. Boeing and
GE contended that this change would
provide clarity and consistency with
related rulemaking on Model MD–11
airplanes.
We agree. We have determined that
there is no additional benefit to having
the nacelle and wing anti-ice switched
on once icing conditions are no longer
present or anticipated. Therefore, we
have revised the AFM text provided in
paragraph (g) of this final rule
accordingly.
Conclusion
We reviewed the relevant data,
considered the comments received, and
determined that air safety and the
public interest require adopting the AD
with the changes described previously.
We also determined that these
changes will not increase the economic
burden on any operator or increase the
scope of the AD.
Interim Action
We consider this AD interim action. If
final action is later identified, we might
consider further rulemaking then.
Costs of Compliance
There are about 1,064 airplanes of the
affected design in the worldwide fleet.
The following table provides the
estimated costs for U.S. operators to
comply with this AD.
ESTIMATED COSTS
Action
Work hours
Average
labor rate
per hour
Parts
Cost per
airplane
Number
of U.S.registered
airplanes
Fleet cost
AFM revision ....................................................................
1
$85
$0
$85
340
$28,900
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Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. Subtitle VII:
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
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Jkt 223001
We are issuing this rulemaking under
the authority described in Subtitle VII,
Part A, Subpart III, Section 44701:
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
PO 00000
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safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
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Federal Register / Vol. 76, No. 143 / Tuesday, July 26, 2011 / Rules and Regulations
Regulatory Findings
This AD will not have federalism
implications under Executive Order
13132. This AD will not have a
substantial direct effect on the States, on
the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that this AD:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Is not a ‘‘significant rule’’ under
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation
in Alaska, and
(4) Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
Adoption of the Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as
follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by adding
the following new airworthiness
directive (AD):
■
2011–16–02 The Boeing Company:
Amendment 39–16760; Docket No.
FAA–2008–0402; Directorate Identifier
2007–NM–165–AD.
Effective Date
(a) This AD is effective August 30, 2011.
multiple dual engine flameout events and
one total power loss event, in ice-crystal
icing conditions. We are issuing this AD to
ensure that the flightcrew has the proper
procedures to follow in certain icing
conditions. These certain icing conditions
could cause a multiple engine flameout
during flight with the potential inability to
restart the engines, and consequent forced
landing of the airplane.
Compliance
(f) You are responsible for having the
actions required by this AD performed within
the compliance times specified, unless the
actions have already been done.
Airplane Flight Manual (AFM) Revision
(g) Within 14 days after the effective date
of this AD, revise the Limitations Section of
the Boeing 747 or 767 AFM, as applicable, to
include the following statement. This may be
done by inserting a copy of this AD into the
AFM.
‘‘Prior to reducing thrust for descent in
visible moisture and TAT less than 10 °C,
including SAT less than ¥40 °C, nacelle
anti-ice switch must be in the ON position.
At or below 22,000 ft, wing anti-ice selector
must be in the ON position. When these icing
conditions (visible moisture and TAT less
than 10 °C, including SAT less than ¥40 °C)
are no longer present or anticipated, place
the nacelle and wing anti-ice selectors in the
OFF (or AUTO) position.’’
Note 1: When a statement identical to that
in paragraph (g) of this AD has been included
in the general revisions of the AFM, the
general revisions may be inserted into the
AFM, and the copy of this AD may be
removed from the AFM.
Special Flight Permits
(h) Special flight permits, as described in
Section 21.197 and Section 21.199 of the
Federal Aviation Regulations (14 CFR 21.197
and 21.199), may be issued to operate the
airplane to a location where the requirements
of this AD can be accomplished provided the
operational requirements defined in the
Limitations Section of the AFM are used if
icing is encountered.
Related Information
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Affected ADs
(b) None.
Applicability
(c) This AD applies to The Boeing
Company Model 747 airplanes and Model
767 airplanes, certified in any category,
equipped with General Electric Model CF6–
80C2 or CF6–80A series engines.
(i) For more information about this AD,
contact Rebel Nichols, Aerospace Engineer,
Propulsion Branch, ANM–140S, FAA, Seattle
Aircraft Certification Office, 1601 Lind
Avenue, SW., Renton, Washington 98057–
3356; phone: 425–917–6509; fax: 425–917–
6590; e-mail: rebel.nichols@faa.gov.
Material Incorporated by Reference
(j) None.
Subject
(d) Air Transport Association (ATA) of
America Code 30: Ice and rain protection.
Unsafe Condition
(e) This AD was prompted by reports of
several in-flight engine flameouts, including
Issued in Renton, Washington, on July 14,
2011.
Ali Bahrami,
Manager, Transport Airplane Directorate,
Aircraft Certification Service.
[FR Doc. 2011–18747 Filed 7–25–11; 8:45 am]
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BILLING CODE 4910–13–P
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44461
NATIONAL AERONAUTICS AND
SPACE ADMINISTRATION
14 CFR Part 1209
[Notice 11–071]
RIN 2700–AD50
Boards and Committees
National Aeronautics and
Space Administration.
ACTION: Direct final rule.
AGENCY:
This direct final rule makes
nonsubstantive organizational changes
to the NASA Inventions and
Contributions Board (the Board) and
removes and replaces obsolete
references. The National Aeronautics
and Space Administration (NASA) is
amending its regulations by removing
the reference to an obsolete NASA
Management Instruction and to afford
organizational flexibility to the
Administrator in the functional
placement of the Inventions and
Contributions Board within the Agency
without the need to amend the Code of
Federal Regulations.
DATES: This direct final rule is effective
September 26, 2011 unless the Agency
receives significant adverse comments
by midnight Eastern Standard Time on
August 25, 2011.
ADDRESSES: Comments must be
identified with ‘‘RIN 2700–AD50’’ and
may be sent to NASA by the following
method:
• Federal E-Rulemaking Portal:
https://www.regulations.gov. Follow the
online instructions for submitting
comments. Please note that NASA may
post all comments on the Internet
without change, including any personal
information provided.
FOR FURTHER INFORMATION CONTACT:
Helen M. Galus, Office of the General
Counsel, NASA Headquarters,
telephone (202) 358–3437, fax (202)
358–4341.
SUPPLEMENTARY INFORMATION:
SUMMARY:
Direct Final Rule and Significant
Adverse Comments
NASA has determined this
rulemaking meets the criteria for a
direct final rule because it involves
nonsubstantive changes dealing with
NASA’s management of the Board.
NASA does not anticipate that this
direct final rule will result in any
changes in the functions, authority, or
membership of the Board. NASA
expects no opposition to the changes
and no significant adverse comments.
However, if NASA receives a significant
adverse comment, the Agency will
withdraw this direct final rule by
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Agencies
[Federal Register Volume 76, Number 143 (Tuesday, July 26, 2011)]
[Rules and Regulations]
[Pages 44458-44461]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2011-18747]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2008-0402; Directorate Identifier 2007-NM-165-AD;
Amendment 39-16760; AD 2011-16-02]
RIN 2120-AA64
Airworthiness Directives; The Boeing Company Model 747 Airplanes
and Model 767 Airplanes Equipped With General Electric Model CF6-80C2
or CF6-80A Series Engines
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: We are adopting a new airworthiness directive (AD) for the
products listed above. This AD requires revising the airplane flight
manual (AFM) to advise the flightcrew to use certain procedures during
descent in certain icing conditions. This AD was prompted by reports of
several in-flight engine flameouts, including multiple dual engine
flameout events and one total power loss event, in ice-crystal icing
conditions. We are issuing this AD to ensure that the flightcrew has
the proper procedures to follow in certain icing conditions. These
certain icing conditions could cause a multiple engine flameout during
flight with the potential inability to restart the engines, and
consequent forced landing of the airplane.
DATES: This AD is effective August 30, 2011.
ADDRESSES:
Examining the AD Docket
You may examine the AD docket on the Internet at https://www.regulations.gov; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this AD, the regulatory evaluation,
any comments received, and other information. The address for the
Docket Office (phone: 800-647-5527) is Document Management Facility,
U.S. Department of Transportation, Docket Operations, M-30, West
Building Ground Floor, Room W12-140, 1200
[[Page 44459]]
New Jersey Avenue, SE., Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Rebel Nichols, Aerospace Engineer,
Propulsion Branch, ANM-140S, FAA, Seattle Aircraft Certification
Office, 1601 Lind Avenue, SW., Renton, Washington 98057-3356; phone:
425-917-6509; fax: 425-917-6590; e-mail: rebel.nichols@faa.gov.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a supplemental notice of proposed rulemaking (SNPRM) to
amend 14 CFR part 39 to include an airworthiness directive (AD) that
would apply to the specified products. That SNPRM published in the
Federal Register on August 4, 2010 (75 FR 46868). The original NPRM (73
FR 18721, April 7, 2008) proposed to require revising the airplane
flight manual (AFM) to advise the flightcrew to use certain procedures
during descent in certain icing conditions. The SNPRM proposed to
revise the original NPRM by revising the text of the proposed AFM
revision.
Other Relevant Rulemaking
Related AD 2010-16-03, Amendment 39-16379 (75 FR 47203, August 5,
2010), requires similar actions for Model MD-11 and MD-11F airplanes,
certificated in any category, equipped with General Electric (GE) CF6-
80C2 series engines. These airplanes have been determined to be subject
to the identified unsafe condition addressed in this AD.
Comments
We gave the public the opportunity to participate in developing
this AD. The following presents the comments received on the proposal
and the FAA's response to each comment.
Request To Withdraw SNPRM
While GE Aviation (GE) recognized that the FAA has the ultimate
responsibility in evaluating and declaring the existence of an unsafe
condition, GE disagreed that an unsafe condition is likely to exist and
refuted the FAA's basis for its determination. GE pointed out that
there has never been a Model CF6-80C2 engine that has failed to relight
rapidly, and that this fact is significant in that this is different
from the field experience for some other turbofan engines of different
design. GE pointed out that Note 11 of FAA-approved Type Certificate
Data Sheet E13NE for Model CF6-80A engines includes the following
statement: ``* * * momentary N1 excursions below 40%, not to
exceed 60 seconds durations, are permissible for approach and landing
operation below 10,000 feet pressure altitude.'' For these reasons, GE
contended that the data prove that a forced landing is extremely
improbable, and, while the proposed changes in the SNPRM will provide
additional margin against rare inclement weather-related flameouts, GE
did not believe that the proposed changes should be mandated.
GE also agreed that, while there might be variation in operational
costs among operators and a relatively small cost impact on an
individual per-flight basis, there is a cumulative impact when applied
to the more than 1,000 airplanes in the worldwide fleet. GE estimated
that the proposed procedures would result in an environmental burden of
tens of millions of pounds of carbon dioxide per year (estimate assumes
an additional 50 gallons of fuel per flight x 20 pounds of carbon
dioxide per gallon of fuel x 600,000 flights a year x an estimated 10
percent of flight descents in visible moisture). So, while the bleed
does add some projected event rate benefit in certain circumstances, GE
believes the extremely improbable rate of dual engine flameouts coupled
with the adverse environmental impact outweigh the benefits of the
proposed AFM procedure.
From these statements, we infer that GE requests that we withdraw
the NPRM. We do not agree. We have evaluated the unsafe condition and
find that sufficient data exist to demonstrate that certain icing
conditions that cause the engine flameout could also cause engine
damage that potentially would prevent an engine from relighting. The
condition could exist on all of an airplane's engines, resulting in a
forced landing. We have determined that an unsafe condition exists, and
the appropriate vehicle for correcting an unsafe condition is an AD.
These safety concerns must be addressed, even in light of the
environmental impact. We have not changed the AD regarding this issue.
Request To Clarify Additional Flameout Event on Model 747 Airplane
GE referred to the ``Actions Since Original NPRM Was Issued''
section of the SNPRM, particularly the report of another significant
flameout event on a Model 747 airplane. GE believes the mentioned event
was actually a temporary power loss event that occurred in 2007, and
that no more recent multi-engine inclement-weather-related events have
occurred on a CF6-powered Model 747 airplane.
We agree to clarify. Any time a transport category airplane
experiences power loss events resulting from a common cause on multiple
engines, we consider it a significant event. Flameout events do cause
power loss, but can also cause adverse engine operation, which can
include engine stall and power rollback. Certain icing conditions that
lead to flameouts could also cause compressor damage, preventing the
engine from relighting. Loss of a single engine affects other aircraft
systems--hydraulic, pressurization, and electrical--all of which are
supplied by engine-driven components. There are backup systems, but
relighting an engine in flight can still be difficult because of the
distracting secondary effects of losing power. A multi-engine flameout
compounds these factors. In November 2007, the airplane in the subject
report sustained three multi-engine flameouts, including, at one point,
a three-engine flameout. This multi-engine flameout event developed
into much more than a simple power loss event. We have not changed the
AD in this regard.
Request To Allow Use of Automatic Activation of Anti-Ice Systems
UPS asserted that the proposed AFM revision does not address
airplanes with automatic anti-ice systems. UPS confirmed that a portion
of their fleet is equipped with automatic nacelle and wing anti-ice
systems, and questioned whether setting these systems in the ``auto''
position will satisfy the requirement to have nacelle and wing anti-ice
systems on during descent.
From these statements, we infer that UPS is requesting that we
revise the SNPRM to allow operators with airplanes equipped with
automatic anti-ice systems to use the ``auto'' setting in lieu of
manually activating the anti-ice systems. We do not agree. Automatic
anti-ice systems or primary in-flight ice detection systems have been
effective in detecting typical icing conditions, but they do not have
the capability to detect ice-crystal icing. Therefore, the anti-ice
systems would not be activated during these icing encounters, and would
not provide an adequate level of safety in lieu of manual anti-ice
activation in ice-crystal icing conditions. We have made no change to
the final rule in this regard.
Requests To Revise AFM Procedure To Qualify Weather Conditions
Delta Airlines (Delta) requested that we revise the proposed AFM
procedure to add the qualifier, ``when near convective weather systems,
including thunderstorms.'' Japan Airlines (JAL) also requested that we
include a similar statement. Delta stated that it
[[Page 44460]]
understands that the risk of flameout due to ice-crystal icing occurs
only when the airplane is near convective weather systems, and
explained that its flightcrews can recognize nearby convective weather.
Delta contended that revising the AFM procedure to allow flightcrews to
activate nacelle anti-ice when convective weather is near would prevent
the unnecessary increase in fuel burn and overuse of engine anti-ice
when engine flameouts due to ice crystals are not factors. JAL reasoned
that, because operating the anti-ice systems increases the crew
workload and fuel consumption, the weather conditions that require use
of the anti-ice systems should be limited to areas where there is
technical benefit of preventing engine flameout.
We do not agree. Ice-crystal icing does typically occur in or near
convective weather. However, this type of icing does not appear on
radar due to its low reflectivity, and neither the airplane ice
detectors nor visual indications indicate the presence of this type of
icing condition. Service experience has demonstrated that flightcrews
are not always able to differentiate between ice-crystal icing that
causes engine flameout and other types of visible moisture that
typically do not lead to engine flameouts. Therefore, relying on
flightcrews to recognize the necessary weather conditions might not
provide an adequate level of safety. We have not changed the final rule
in this regard.
Additionally, in regard to JAL's statement that anti-ice system
operation increases fuel consumption, we have determined that the
additional fuel burn necessitated by the AFM procedure would not be
significant enough to warrant removal of the requirement to use anti-
ice under certain conditions. However, as we explain under ``Requests
to Allow Deactivation of Anti-ice Systems When Icing No Longer
Exists,'' we have revised the procedure to allow anti-icing systems to
be deactivated when the subject icing conditions no longer exist. This
allowance will further reduce any additional fuel burn caused by the
use of the anti-ice system.
Request for Additional Revision of AFM Procedure
JAL further requested that we revise the proposed AFM procedure to
remove ``the wing anti-ice operation below 22,000 ft and above TAT 10
degree C.'' JAL explained that, in Asia, where most of the engine
flameout events occurred, the total air temperature (TAT) at 22,000
feet is around 8 [deg]Celsius (C) according to standard calculations,
and that the ground temperature in southern Asia is estimated to be 32
[deg]C. JAL further explained that static air temperature (SAT)
decreases 2 degrees per every 1,000 feet; therefore, the SAT at 22,000
feet is -12 [deg]C. Therefore, JAL states that, considering +20 [deg]C
ram effect in descent speed, TAT at 22,000 feet is approximately 8
[deg]C. For these reasons, and because the flightcrew would be required
to turn the anti-ice systems on and off in a very short time, JAL
stated it believes that the use of wing anti-ice systems should not be
included in the proposed AFM procedure, especially given the additional
crew workload and the probability of a flameout.
We agree that clarification is necessary. It is not our intent to
require activation of the wing anti-ice system at temperatures above
TAT 10 [deg]C. The required AFM procedure specified in this AD requires
use of the anti-ice systems only when in visible moisture and a TAT of
less than 10 [deg]C. As explained under ``Requests to Allow
Deactivation of Anti-ice Systems When Icing No Longer Exists,'' we have
revised the required AFM procedure to allow anti-icing systems to be
turned off when the specified icing conditions are no longer present or
anticipated. No further change to this AD is necessary in this regard.
Requests To Allow Deactivation of Anti-Ice Systems When Icing No Longer
Exists
Boeing and GE requested that we revise the proposed AFM procedure
to allow anti-icing systems to be deactivated when the subject icing
conditions no longer exist. Boeing and GE contended that this change
would provide clarity and consistency with related rulemaking on Model
MD-11 airplanes.
We agree. We have determined that there is no additional benefit to
having the nacelle and wing anti-ice switched on once icing conditions
are no longer present or anticipated. Therefore, we have revised the
AFM text provided in paragraph (g) of this final rule accordingly.
Conclusion
We reviewed the relevant data, considered the comments received,
and determined that air safety and the public interest require adopting
the AD with the changes described previously.
We also determined that these changes will not increase the
economic burden on any operator or increase the scope of the AD.
Interim Action
We consider this AD interim action. If final action is later
identified, we might consider further rulemaking then.
Costs of Compliance
There are about 1,064 airplanes of the affected design in the
worldwide fleet. The following table provides the estimated costs for
U.S. operators to comply with this AD.
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Number of
Average Cost per U.S.-
Action Work hours labor rate Parts airplane registered Fleet cost
per hour airplanes
----------------------------------------------------------------------------------------------------------------
AFM revision................ 1 $85 $0 $85 340 $28,900
----------------------------------------------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
[[Page 44461]]
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):
2011-16-02 The Boeing Company: Amendment 39-16760; Docket No. FAA-
2008-0402; Directorate Identifier 2007-NM-165-AD.
Effective Date
(a) This AD is effective August 30, 2011.
Affected ADs
(b) None.
Applicability
(c) This AD applies to The Boeing Company Model 747 airplanes
and Model 767 airplanes, certified in any category, equipped with
General Electric Model CF6-80C2 or CF6-80A series engines.
Subject
(d) Air Transport Association (ATA) of America Code 30: Ice and
rain protection.
Unsafe Condition
(e) This AD was prompted by reports of several in-flight engine
flameouts, including multiple dual engine flameout events and one
total power loss event, in ice-crystal icing conditions. We are
issuing this AD to ensure that the flightcrew has the proper
procedures to follow in certain icing conditions. These certain
icing conditions could cause a multiple engine flameout during
flight with the potential inability to restart the engines, and
consequent forced landing of the airplane.
Compliance
(f) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the
actions have already been done.
Airplane Flight Manual (AFM) Revision
(g) Within 14 days after the effective date of this AD, revise
the Limitations Section of the Boeing 747 or 767 AFM, as applicable,
to include the following statement. This may be done by inserting a
copy of this AD into the AFM.
``Prior to reducing thrust for descent in visible moisture and
TAT less than 10 [deg]C, including SAT less than -40 [deg]C, nacelle
anti-ice switch must be in the ON position. At or below 22,000 ft,
wing anti-ice selector must be in the ON position. When these icing
conditions (visible moisture and TAT less than 10 [deg]C, including
SAT less than -40 [deg]C) are no longer present or anticipated,
place the nacelle and wing anti-ice selectors in the OFF (or AUTO)
position.''
Note 1: When a statement identical to that in paragraph (g) of
this AD has been included in the general revisions of the AFM, the
general revisions may be inserted into the AFM, and the copy of this
AD may be removed from the AFM.
Special Flight Permits
(h) Special flight permits, as described in Section 21.197 and
Section 21.199 of the Federal Aviation Regulations (14 CFR 21.197
and 21.199), may be issued to operate the airplane to a location
where the requirements of this AD can be accomplished provided the
operational requirements defined in the Limitations Section of the
AFM are used if icing is encountered.
Related Information
(i) For more information about this AD, contact Rebel Nichols,
Aerospace Engineer, Propulsion Branch, ANM-140S, FAA, Seattle
Aircraft Certification Office, 1601 Lind Avenue, SW., Renton,
Washington 98057-3356; phone: 425-917-6509; fax: 425-917-6590; e-
mail: rebel.nichols@faa.gov.
Material Incorporated by Reference
(j) None.
Issued in Renton, Washington, on July 14, 2011.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 2011-18747 Filed 7-25-11; 8:45 am]
BILLING CODE 4910-13-P