Airworthiness Directives; Rolls-Royce plc (RR) RB211-535 Series Turbofan Engines, 30529-30531 [2011-13014]
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Federal Register / Vol. 76, No. 102 / Thursday, May 26, 2011 / Rules and Regulations
mode that is shown to be a stable limit
cycle oscillation (LCO), with the system
operative and inoperative. (An LCO is
considered ‘‘stable’’ if it maintains the
same frequency and amplitude for a
given excitation input and flight
condition.) In addition, the type of
sustained oscillation covered by these
special conditions must not be a hazard
to the airplane nor its occupants with
the active system failed. These systems
must be shown to reduce the amplitude
of the sustained oscillation to acceptable
levels and effectively control the
aeroelastic instability. Specifically, the
following criteria address the existence
of such a sustained oscillation on the
Boeing Model 747–8/–8F airplanes and
the Outboard Aileron Modal
Suppression (OAMS) system that will
be used to control it.
2. In lieu of the requirements
contained in § 25.629, the existence of a
sustained, or limit cycle, oscillation that
is controlled by an active flight control
system is acceptable, provided that the
following requirements are met:
(a) OAMS System Inoperative: The
sustained, or limit cycle, oscillation
must be shown by test and analysis to
be stable throughout the nominal
aeroelastic stability envelope specified
in § 25.629(b)(1) with the OAMS system
inoperative. This should include the
consideration of disturbances above the
sustained amplitude of oscillation.
(b) Nominal Conditions:
(1) With the OAMS system operative
it must be shown that the airplane
remains safe, stable, and controllable
throughout the nominal aeroelastic
stability envelope specified in
§ 25.629(b)(1) by providing adequate
suppression of the aeroelastic modes
being controlled. All applicable
airworthiness and environmental
requirements should continue to be
complied with. Additionally, loads
imposed on the airplane due to any
amplitude of oscillation must be shown
to have a negligible impact on structure
and systems, including wear, fatigue
and damage tolerance. The OAMS
system must function properly in all
environments that may be encountered.
(2) The applicant must establish by
test and analysis that the OAMS system
can be relied upon to control and limit
the sustained amplitude of the
oscillation to acceptable levels (per
§ 25.251) and control the stability of the
aeroelastic mode. This should include
the consideration of disturbances above
the sustained amplitude of oscillation;
maneuvering flight, icing conditions;
manufacturing variations; Master
Minimum Equipment List (MMEL)
items; spare engine carriage; engine
removed or inoperative ferry flights; and
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16:14 May 25, 2011
Jkt 223001
wear, repairs, and modifications
throughout the service life of the
airplane by:
(i) Analysis to the nominal aeroelastic
stability envelope specified in
§ 25.629(b)(1), and
(ii) Flight flutter test to the VDF/MDF
boundary. These tests must demonstrate
that the airplane has a proper margin of
damping for disturbances above the
sustained amplitude of oscillation at all
speeds up to VDF/MDF, and that there is
no large and rapid reduction in damping
as VDF/MDF is approached.
(iii) The structural modes must have
adequate stability margins for any
OAMS flight control system feedback
loop at speeds up to the fail-safe
aeroelastic stability envelope specified
in § 25.629(b)(2).
(c) Failures, Malfunctions, and
Adverse Conditions:
(1) For the OAMS system operative
and failed, for any failure, or
combination of failures not shown to be
extremely improbable, and addressed by
§§ 25.629(d), 25.571, 25.631, 25.671,
25.672, 25.901(c) or 25.1309 that results
in LCO, it must be established by test or
analysis up to the aeroelastic stability
envelope specified in § 25.629(b)(2) that
the LCO:
(i) Is stable and decays to an
acceptable limited amplitude once an
external perturbing force is removed;
(ii) Does not result in loads that
would cause static, dynamic, or fatigue
failure of structure during the expected
exposure period;
(iii) Does not result in repeated loads
that would cause an additional failure
due to wear during the expected
exposure period that precludes safe
flight and landing;
(iv) Has, if necessary, sufficient
indication of OAMS failure(s) and crew
procedures to properly address the
failure(s);
(v) Does not result in a vibration
condition on the flight deck that is
severe enough to interfere with control
of the airplane, ability of the crew to
read the flight instruments, perform
vital functions like reading and
accomplishing checklist procedures, or
to cause excessive fatigue to the crew;
(vi) Does not result in adverse effects
on the flight control system or on
airplane stability, controllability, or
handling characteristics (including
airplane-pilot coupling (APC) per
§ 25.143) that would prevent safe flight
and landing; and
(vii) does not interfere with the flight
crew’s ability to correctly distinguish
vibration from buffeting associated with
the recognition of stalls or high speed
buffet.
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30529
(2) The applicant must show that
particular risks such as engine failure,
uncontained engine, or APU rotor burst,
or other failures not shown to be
extremely improbable, will not
adversely or significantly change the
aeroelastic stability characteristics of the
airplane.
(3) No MMEL dispatch is allowed
with the OAMS system inoperative.
Issued in Renton, Washington, on May 20,
2011.
Ali Bahrami,
Manager, Transport Airplane Directorate,
Aircraft Certification Service.
[FR Doc. 2011–13022 Filed 5–25–11; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2010–0994; Directorate
Identifier 2009–NE–39–AD; Amendment 39–
16707; AD 2011–11–08]
RIN 2120–AA64
Airworthiness Directives; Rolls-Royce
plc (RR) RB211–535 Series Turbofan
Engines
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
We are adopting a new
airworthiness directive (AD) for the
products listed above. This AD results
from mandatory continuing
airworthiness information (MCAI)
issued by an aviation authority of
another country to identify and correct
an unsafe condition on an aviation
product. The MCAI describes the unsafe
condition as:
SUMMARY:
There have been several findings of
cracking at the firtrees of LP Turbine discs.
Fatigue crack initiation and subsequent crack
propagation at the firtree may result in
multiple LP Turbine blade release. The latter
may potentially be beyond the containment
capabilities of the engine casings. Thus,
cracking at the firtrees of LP Turbine discs
constitutes a potentially unsafe condition.
We are issuing this AD to detect cracks
in the low-pressure (LP) turbine stage 1,
2, and 3 discs, which could result in an
uncontained release of LP turbine
blades and damage to the airplane.
DATES: This AD becomes effective June
30, 2011.
ADDRESSES: The Docket Operations
office is located at Docket Management
Facility, U.S. Department of
Transportation, 1200 New Jersey
Avenue, SE., West Building Ground
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30530
Federal Register / Vol. 76, No. 102 / Thursday, May 26, 2011 / Rules and Regulations
Floor, Room W12–140, Washington, DC
20590–0001.
FOR FURTHER INFORMATION CONTACT:
Frederick Zink, Aerospace Engineer,
Engine Certification Office, FAA, Engine
and Propeller Directorate, 12 New
England Executive Park, Burlington, MA
01803; e-mail: frederick.zink@faa.gov;
telephone (781) 238–7779; fax (781)
238–7199.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed
rulemaking (NPRM) to amend 14 CFR
part 39 to include an AD that would
apply to the specified products. That
NPRM was published in the Federal
Register on October 5, 2010 (75 FR
61361). That NPRM proposed to correct
an unsafe condition for the specified
products. The MCAI states:
There have been several findings of
cracking at the firtrees of LP Turbine discs.
Fatigue crack initiation and subsequent crack
propagation at the firtree may result in
multiple LP Turbine blade release. The latter
may potentially be beyond the containment
capabilities of the engine casings. Thus,
cracking at the firtrees of LP Turbine discs
constitutes a potentially unsafe condition.
Therefore this Airworthiness Directive
requires a change to the inspection intervals
of LP Turbine Discs.
Comments
We gave the public the opportunity to
participate in developing this AD. We
considered the comments received.
Request To Change Related Information
Paragraph
One commenter, Rolls-Royce plc
asked us to use a different statement for
Rolls-Royce contact information in
paragraph (i) of the proposed AD. RollsRoyce is concerned that responses to
requests for information will be delayed
if the statement is not clear on how to
request information on service bulletins.
We partially agree. Paragraph (i) is
now paragraph (j) of this AD, and we
have changed paragraph (j) of the AD to
supply the relevant contact information.
srobinson on DSK4SPTVN1PROD with RULES
Support for the Proposed AD as Written
Two commenters, Continental
Airlines and The Boeing Company
support the proposed AD as written.
Request To Change the Definition of a
Shop Visit
Three commenters, FedEx, American
Airlines, and Rolls-Royce plc asked us
to change the definition of a shop visit
to the definition in the Rolls-Royce
Alert Service Bulletin (ASB) RB.211–
72–AG272,’’at every engine
refurbishment and at every 04 and 05
Module Level 3 (Refurbishment) or
VerDate Mar<15>2010
16:14 May 25, 2011
Jkt 223001
Level 4 (Overhaul) shop visit.’’ The
commenters believed that the proposed
AD definition of a shop visit is too
conservative and will result in
unnecessarily increased costs without a
significant improvement in safety.
We partially agree. We agree that the
current definition in the proposed AD is
too broad because inspecting the LP
turbine disks every time an unrelated
major flange is separated is not required.
We disagree with using the definition in
the service bulletin because the service
bulletin definition is not sufficient for
our needs. We changed paragraph (f) of
the proposed AD to ‘‘For the purpose of
this AD, an ‘‘engine shop visit’’ is the
induction of an engine into the shop for
maintenance involving the separation of
the intermediate-pressure/low-pressure
(IP/LP) turbine module from the engine,
separation of the IP turbine case from
the combustion outer case, or separation
of the LP turbine case from the IP
turbine case, except that the separation
of engine flanges solely for the purposes
of transportation without subsequent
engine maintenance does not constitute
an engine shop visit.’’
Request To Clarify the Compliance
Time
One commenter, American Airlines,
asked us to clarify the compliance time
in paragraph (e)(1) of the proposed AD
to state that for engines currently in the
shop on the effective date of the AD, the
initial inspection is to be carried out if
the affected parts are exposed and
rebuild has not yet started. The
commenter believed that the proposed
AD is unclear as to whether engines
which have begun their shop visits prior
to the effective date of the AD are
required to undergo the initial
inspection before re-introduction into
service.
We agree. Engines currently in the
shop at piece part exposure or in a
condition prior to, must comply with
the AD before any approval for return to
service. Engines built up beyond this
point will not require compliance with
the AD until the next piece part
exposure. Engines that are in the shop
and have been approved for return to
service are considered not to be in the
shop. We changed paragraph (f) of the
proposed AD to clarify a shop visit.
Request To Change the Initial
Inspection Requirements
One commenter, American Airlines,
asked us to change the initial inspection
requirements in paragraph (e)(1) of the
proposed AD to specify ‘‘paragraphs 3.C
through 3.E.’’ in ASB RR.211–72–
AG272, instead of ‘‘Section 3.’’ The
commenter believed that only Section
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Frm 00022
Fmt 4700
Sfmt 4700
3.C. through 3.E. address the unsafe
condition.
We partially agree. The ASB we
reference in paragraph (e)(1) of the
proposed AD is not incorporated by
reference, so requiring operators to
follow specific paragraphs in the ASB is
unnecessary. We agree, however, that
including the reference may induce
confusion. We deleted the reference
from the proposed AD.
Request To Change the Costs of
Compliance
One commenter, American Airlines,
asked us to change the Costs of
Compliance Section of the proposed
AD. American Airlines stated the
number of 90 products installed on U.S.
registered airplanes and the number of
work-hours for performing the
inspections are incorrect. American
Airlines stated that they operate more
RB211–535 engines than the number
listed in the proposed AD. American
Airlines also stated that ASB RB.211–
72–AG272 lists the total hour for
accomplishing the required actions as
70 work-hours. American Airlines
requests that the AD reflect the workhours required as 70 work-hours if
limited to refurbishment shop visits. If
non-refurbishment shop visits are
included, American Airlines estimates
the average work-hours at 1,300 hours
per shop visit.
We partially agree. As of July 9, 2010,
588 installed engines were on U.S.
registered airplanes. We changed the
Costs of Compliance Section from ‘‘90
products of U.S. registry’’ to ‘‘588
products of U.S. registry.’’ We also
changed the ‘‘cost of the AD on U.S.
operators’’ from $229,500 to $1,499,400.
We don’t agree with the request to
change the time to comply if performed
during non-refurbishment shop visits.
We base the number of hours in the cost
estimate on performing the inspection
during the next shop visit as defined in
this AD. We made no change to the AD.
Conclusion
We reviewed the available data,
including the comments received, and
determined that air safety and the
public interest require adopting the AD
with the changes described previously.
We determined that these changes will
not increase the scope of the AD.
Costs of Compliance
Based on the service information, we
estimate that this AD would affect about
588 products installed on airplanes of
U.S. registry. We also estimate that it
would take about 30 work-hours per
product to comply with this AD. The
average labor rate is $85 per work-hour.
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Federal Register / Vol. 76, No. 102 / Thursday, May 26, 2011 / Rules and Regulations
Required parts would cost about $0 per
product. Based on these figures, we
estimate the cost of the AD on U.S.
operators to be $1,499,400.
available in the AD docket shortly after
receipt.
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. ‘‘Subtitle VII:
Aviation Programs,’’ describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in ‘‘Subtitle VII,
Part A, Subpart III, Section 44701:
General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
srobinson on DSK4SPTVN1PROD with RULES
Regulatory Findings
We determined that this AD will not
have federalism implications under
Executive Order 13132. This AD will
not have a substantial direct effect on
the States, on the relationship between
the national government and the States,
or on the distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify this AD:
1. Is not a ‘‘significant regulatory
action’’ under Executive Order 12866;
2. Is not a ‘‘significant rule’’ under the
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979); and
3. Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
We prepared a regulatory evaluation
of the estimated costs to comply with
this AD and placed it in the AD docket.
Examining the AD Docket
You may examine the AD docket on
the Internet at https://
www.regulations.gov; or in person at the
Docket Operations office between 9 a.m.
and 5 p.m., Monday through Friday,
except Federal holidays. The AD docket
contains this AD, the regulatory
evaluation, any comments received, and
other information. The street address for
the Docket Operations office (phone
(800) 647–5527) is provided in the
ADDRESSES section. Comments will be
VerDate Mar<15>2010
16:14 May 25, 2011
Jkt 223001
List of Subjects in 14 CFR Part 39
Adoption of the Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as
follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by adding
the following new AD:
■
2011–11–08 Rolls-Royce plc: Amendment
39–16707. Docket No. FAA–2010–0994;
Directorate Identifier 2009–NE–39–AD.
Effective Date
(a) This airworthiness directive (AD)
becomes effective June 30, 2011.
Affected ADs
(b) None.
Applicability
(c) This AD applies to Rolls-Royce plc
RB211–535E4–37, –535E4–B–37, –535E4–B–
75, and –535E4–C–37 turbofan engines.
These engines are installed on, but not
limited to, Boeing 757–200 series, –200PF
series, –200CB series, and –300 series
airplanes and Tupolev Tu204 series
airplanes.
Reason
(d) This AD results from several findings
of cracking at the firtrees of low-pressure (LP)
turbine discs. Fatigue crack initiation and
subsequent crack propagation at the firtree
may result in multiple LP turbine blade
release. We are issuing this AD to detect
cracks in the LP turbine stage 1, 2, and 3
discs, which could result in an uncontained
release of LP turbine blades and damage to
the airplane.
Actions and Compliance
(e) Unless already done, do the following
actions.
Initial Inspection Requirements
(1) At the next engine shop visit after the
effective date of this AD, perform a visual
and a fluorescent penetrant inspection (FPI)
of the LP turbine stage 1, 2, and 3 disc.
Repeat Inspection Requirements
(2) At each engine shop visit after
accumulating 1,500 cycles since the last
inspection of the LP turbine stage 1, 2 and
3 discs, repeat the inspections specified in
paragraph (e)(1) of this AD.
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Frm 00023
Fmt 4700
Sfmt 9990
30531
Remove Cracked Discs
(3) If you find cracks, remove the disc from
service.
Definitions
(f) For the purpose of this AD, an ‘‘engine
shop visit’’ is:
(1) Induction of an engine into the shop for
maintenance involving the separation of the
intermediate-pressure/low-pressure (IP/LP)
turbine module from the engine, or
(2) Separation of the IP turbine case from
the combustion outer case, or
(3) Separation of the LP turbine case from
the IP turbine case, except that the separation
of engine flanges solely for the purposes of
transportation without subsequent engine
maintenance does not constitute an engine
shop visit.
(g) Engines that have been approved for
return to service but are still physically in the
shop are not considered to be in the shop.
FAA AD Differences
(h) This AD differs from the Mandatory
Continuing Airworthiness Information
(MCAI) and or service information as follows
in that while the MCAI compliance requires
action at a current shop visit, this AD
requires compliance at the next shop visit
after the effective date of this AD.
Other FAA AD Provisions
(i) Alternative Methods of Compliance
(AMOCs): The Manager, Engine Certification
Office, FAA, has the authority to approve
AMOCs for this AD, if requested using the
procedures found in 14 CFR 39.19.
Related Information
(j) Refer to MCAI European Aviation Safety
Agency Airworthiness Directive 2009–0244,
dated November 9, 2009, and Rolls-Royce plc
Alert Service Bulletin No. RB.211–72–AG272
for related information. Contact Rolls-Royce
plc., P.O. Box 31, Derby, DE24 8BJ, United
Kingdom; phone: 011 44 1332 242424, fax:
011 44 1332 249936; or e-mail from:https://
www.rollsroyce.com/contact/civil_team.jsp,
for a copy of this service information or
download the publication from https://
www.aeromanager.com.
(k) Contact Frederick Zink, Aerospace
Engineer, Engine Certification Office, FAA,
Engine and Propeller Directorate, 12 New
England Executive Park, Burlington, MA
01803; e-mail: frederick.zink@faa.gov;
telephone (781) 238–7779; fax (781) 238–
7199, for more information about this AD.
Material Incorporated by Reference
(l) None.
Issued in Burlington, Massachusetts, on
May 20, 2011.
Peter A. White,
Acting Manager, Engine and Propeller
Directorate, Aircraft Certification Service.
[FR Doc. 2011–13014 Filed 5–25–11; 8:45 am]
BILLING CODE 4910–13–P
E:\FR\FM\26MYR1.SGM
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Agencies
[Federal Register Volume 76, Number 102 (Thursday, May 26, 2011)]
[Rules and Regulations]
[Pages 30529-30531]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2011-13014]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2010-0994; Directorate Identifier 2009-NE-39-AD;
Amendment 39-16707; AD 2011-11-08]
RIN 2120-AA64
Airworthiness Directives; Rolls-Royce plc (RR) RB211-535 Series
Turbofan Engines
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: We are adopting a new airworthiness directive (AD) for the
products listed above. This AD results from mandatory continuing
airworthiness information (MCAI) issued by an aviation authority of
another country to identify and correct an unsafe condition on an
aviation product. The MCAI describes the unsafe condition as:
There have been several findings of cracking at the firtrees of
LP Turbine discs. Fatigue crack initiation and subsequent crack
propagation at the firtree may result in multiple LP Turbine blade
release. The latter may potentially be beyond the containment
capabilities of the engine casings. Thus, cracking at the firtrees
of LP Turbine discs constitutes a potentially unsafe condition.
We are issuing this AD to detect cracks in the low-pressure (LP)
turbine stage 1, 2, and 3 discs, which could result in an uncontained
release of LP turbine blades and damage to the airplane.
DATES: This AD becomes effective June 30, 2011.
ADDRESSES: The Docket Operations office is located at Docket Management
Facility, U.S. Department of Transportation, 1200 New Jersey Avenue,
SE., West Building Ground
[[Page 30530]]
Floor, Room W12-140, Washington, DC 20590-0001.
FOR FURTHER INFORMATION CONTACT: Frederick Zink, Aerospace Engineer,
Engine Certification Office, FAA, Engine and Propeller Directorate, 12
New England Executive Park, Burlington, MA 01803; e-mail:
frederick.zink@faa.gov; telephone (781) 238-7779; fax (781) 238-7199.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 to include an AD that would apply to the specified products.
That NPRM was published in the Federal Register on October 5, 2010 (75
FR 61361). That NPRM proposed to correct an unsafe condition for the
specified products. The MCAI states:
There have been several findings of cracking at the firtrees of
LP Turbine discs. Fatigue crack initiation and subsequent crack
propagation at the firtree may result in multiple LP Turbine blade
release. The latter may potentially be beyond the containment
capabilities of the engine casings. Thus, cracking at the firtrees
of LP Turbine discs constitutes a potentially unsafe condition.
Therefore this Airworthiness Directive requires a change to the
inspection intervals of LP Turbine Discs.
Comments
We gave the public the opportunity to participate in developing
this AD. We considered the comments received.
Request To Change Related Information Paragraph
One commenter, Rolls-Royce plc asked us to use a different
statement for Rolls-Royce contact information in paragraph (i) of the
proposed AD. Rolls-Royce is concerned that responses to requests for
information will be delayed if the statement is not clear on how to
request information on service bulletins.
We partially agree. Paragraph (i) is now paragraph (j) of this AD,
and we have changed paragraph (j) of the AD to supply the relevant
contact information.
Support for the Proposed AD as Written
Two commenters, Continental Airlines and The Boeing Company support
the proposed AD as written.
Request To Change the Definition of a Shop Visit
Three commenters, FedEx, American Airlines, and Rolls-Royce plc
asked us to change the definition of a shop visit to the definition in
the Rolls-Royce Alert Service Bulletin (ASB) RB.211-72-AG272,''at every
engine refurbishment and at every 04 and 05 Module Level 3
(Refurbishment) or Level 4 (Overhaul) shop visit.'' The commenters
believed that the proposed AD definition of a shop visit is too
conservative and will result in unnecessarily increased costs without a
significant improvement in safety.
We partially agree. We agree that the current definition in the
proposed AD is too broad because inspecting the LP turbine disks every
time an unrelated major flange is separated is not required. We
disagree with using the definition in the service bulletin because the
service bulletin definition is not sufficient for our needs. We changed
paragraph (f) of the proposed AD to ``For the purpose of this AD, an
``engine shop visit'' is the induction of an engine into the shop for
maintenance involving the separation of the intermediate-pressure/low-
pressure (IP/LP) turbine module from the engine, separation of the IP
turbine case from the combustion outer case, or separation of the LP
turbine case from the IP turbine case, except that the separation of
engine flanges solely for the purposes of transportation without
subsequent engine maintenance does not constitute an engine shop
visit.''
Request To Clarify the Compliance Time
One commenter, American Airlines, asked us to clarify the
compliance time in paragraph (e)(1) of the proposed AD to state that
for engines currently in the shop on the effective date of the AD, the
initial inspection is to be carried out if the affected parts are
exposed and rebuild has not yet started. The commenter believed that
the proposed AD is unclear as to whether engines which have begun their
shop visits prior to the effective date of the AD are required to
undergo the initial inspection before re-introduction into service.
We agree. Engines currently in the shop at piece part exposure or
in a condition prior to, must comply with the AD before any approval
for return to service. Engines built up beyond this point will not
require compliance with the AD until the next piece part exposure.
Engines that are in the shop and have been approved for return to
service are considered not to be in the shop. We changed paragraph (f)
of the proposed AD to clarify a shop visit.
Request To Change the Initial Inspection Requirements
One commenter, American Airlines, asked us to change the initial
inspection requirements in paragraph (e)(1) of the proposed AD to
specify ``paragraphs 3.C through 3.E.'' in ASB RR.211-72-AG272, instead
of ``Section 3.'' The commenter believed that only Section 3.C. through
3.E. address the unsafe condition.
We partially agree. The ASB we reference in paragraph (e)(1) of the
proposed AD is not incorporated by reference, so requiring operators to
follow specific paragraphs in the ASB is unnecessary. We agree,
however, that including the reference may induce confusion. We deleted
the reference from the proposed AD.
Request To Change the Costs of Compliance
One commenter, American Airlines, asked us to change the Costs of
Compliance Section of the proposed AD. American Airlines stated the
number of 90 products installed on U.S. registered airplanes and the
number of work-hours for performing the inspections are incorrect.
American Airlines stated that they operate more RB211-535 engines than
the number listed in the proposed AD. American Airlines also stated
that ASB RB.211-72-AG272 lists the total hour for accomplishing the
required actions as 70 work-hours. American Airlines requests that the
AD reflect the work-hours required as 70 work-hours if limited to
refurbishment shop visits. If non-refurbishment shop visits are
included, American Airlines estimates the average work-hours at 1,300
hours per shop visit.
We partially agree. As of July 9, 2010, 588 installed engines were
on U.S. registered airplanes. We changed the Costs of Compliance
Section from ``90 products of U.S. registry'' to ``588 products of U.S.
registry.'' We also changed the ``cost of the AD on U.S. operators''
from $229,500 to $1,499,400.
We don't agree with the request to change the time to comply if
performed during non-refurbishment shop visits. We base the number of
hours in the cost estimate on performing the inspection during the next
shop visit as defined in this AD. We made no change to the AD.
Conclusion
We reviewed the available data, including the comments received,
and determined that air safety and the public interest require adopting
the AD with the changes described previously. We determined that these
changes will not increase the scope of the AD.
Costs of Compliance
Based on the service information, we estimate that this AD would
affect about 588 products installed on airplanes of U.S. registry. We
also estimate that it would take about 30 work-hours per product to
comply with this AD. The average labor rate is $85 per work-hour.
[[Page 30531]]
Required parts would cost about $0 per product. Based on these figures,
we estimate the cost of the AD on U.S. operators to be $1,499,400.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. ``Subtitle VII: Aviation
Programs,'' describes in more detail the scope of the Agency's
authority.
We are issuing this rulemaking under the authority described in
``Subtitle VII, Part A, Subpart III, Section 44701: General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We determined that this AD will not have federalism implications
under Executive Order 13132. This AD will not have a substantial direct
effect on the States, on the relationship between the national
government and the States, or on the distribution of power and
responsibilities among the various levels of government.
For the reasons discussed above, I certify this AD:
1. Is not a ``significant regulatory action'' under Executive Order
12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to
comply with this AD and placed it in the AD docket.
Examining the AD Docket
You may examine the AD docket on the Internet at https://www.regulations.gov; or in person at the Docket Operations office
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this AD, the regulatory evaluation,
any comments received, and other information. The street address for
the Docket Operations office (phone (800) 647-5527) is provided in the
ADDRESSES section. Comments will be available in the AD docket shortly
after receipt.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new AD:
2011-11-08 Rolls-Royce plc: Amendment 39-16707. Docket No. FAA-2010-
0994; Directorate Identifier 2009-NE-39-AD.
Effective Date
(a) This airworthiness directive (AD) becomes effective June 30,
2011.
Affected ADs
(b) None.
Applicability
(c) This AD applies to Rolls-Royce plc RB211-535E4-37, -535E4-B-
37, -535E4-B-75, and -535E4-C-37 turbofan engines. These engines are
installed on, but not limited to, Boeing 757-200 series, -200PF
series, -200CB series, and -300 series airplanes and Tupolev Tu204
series airplanes.
Reason
(d) This AD results from several findings of cracking at the
firtrees of low-pressure (LP) turbine discs. Fatigue crack
initiation and subsequent crack propagation at the firtree may
result in multiple LP turbine blade release. We are issuing this AD
to detect cracks in the LP turbine stage 1, 2, and 3 discs, which
could result in an uncontained release of LP turbine blades and
damage to the airplane.
Actions and Compliance
(e) Unless already done, do the following actions.
Initial Inspection Requirements
(1) At the next engine shop visit after the effective date of
this AD, perform a visual and a fluorescent penetrant inspection
(FPI) of the LP turbine stage 1, 2, and 3 disc.
Repeat Inspection Requirements
(2) At each engine shop visit after accumulating 1,500 cycles
since the last inspection of the LP turbine stage 1, 2 and 3 discs,
repeat the inspections specified in paragraph (e)(1) of this AD.
Remove Cracked Discs
(3) If you find cracks, remove the disc from service.
Definitions
(f) For the purpose of this AD, an ``engine shop visit'' is:
(1) Induction of an engine into the shop for maintenance
involving the separation of the intermediate-pressure/low-pressure
(IP/LP) turbine module from the engine, or
(2) Separation of the IP turbine case from the combustion outer
case, or
(3) Separation of the LP turbine case from the IP turbine case,
except that the separation of engine flanges solely for the purposes
of transportation without subsequent engine maintenance does not
constitute an engine shop visit.
(g) Engines that have been approved for return to service but
are still physically in the shop are not considered to be in the
shop.
FAA AD Differences
(h) This AD differs from the Mandatory Continuing Airworthiness
Information (MCAI) and or service information as follows in that
while the MCAI compliance requires action at a current shop visit,
this AD requires compliance at the next shop visit after the
effective date of this AD.
Other FAA AD Provisions
(i) Alternative Methods of Compliance (AMOCs): The Manager,
Engine Certification Office, FAA, has the authority to approve AMOCs
for this AD, if requested using the procedures found in 14 CFR
39.19.
Related Information
(j) Refer to MCAI European Aviation Safety Agency Airworthiness
Directive 2009-0244, dated November 9, 2009, and Rolls-Royce plc
Alert Service Bulletin No. RB.211-72-AG272 for related information.
Contact Rolls-Royce plc., P.O. Box 31, Derby, DE24 8BJ, United
Kingdom; phone: 011 44 1332 242424, fax: 011 44 1332 249936; or e-
mail from:https://www.rollsroyce.com/contact/civil_team.jsp, for a
copy of this service information or download the publication from
https://www.aeromanager.com.
(k) Contact Frederick Zink, Aerospace Engineer, Engine
Certification Office, FAA, Engine and Propeller Directorate, 12 New
England Executive Park, Burlington, MA 01803; e-mail:
frederick.zink@faa.gov; telephone (781) 238-7779; fax (781) 238-
7199, for more information about this AD.
Material Incorporated by Reference
(l) None.
Issued in Burlington, Massachusetts, on May 20, 2011.
Peter A. White,
Acting Manager, Engine and Propeller Directorate, Aircraft
Certification Service.
[FR Doc. 2011-13014 Filed 5-25-11; 8:45 am]
BILLING CODE 4910-13-P