National Emission Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers and Process Heaters, 15608-15702 [2011-4494]
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Federal Register / Vol. 76, No. 54 / Monday, March 21, 2011 / Rules and Regulations
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Part 63
[EPA–HQ–OAR–2002–0058; FRL–9272–8]
RIN 2060–AQ25
National Emission Standards for
Hazardous Air Pollutants for Major
Sources: Industrial, Commercial, and
Institutional Boilers and Process
Heaters
Environmental Protection
Agency (EPA).
ACTION: Final rule.
AGENCY:
On September 13, 2004,
under authority of section 112 of the
Clean Air Act, EPA promulgated
national emission standards for
hazardous air pollutants for new and
existing industrial/commercial/
institutional boilers and process heaters.
On June 19, 2007, the United States
Court of Appeals for the District of
Columbia Circuit vacated and remanded
the standards.
In response to the Court’s vacatur and
remand, EPA is, in this action,
establishing emission standards that
will require industrial/commercial/
institutional boilers and process heaters
located at major sources to meet
hazardous air pollutants standards
reflecting the application of the
maximum achievable control
technology. This rule protects air
quality and promotes public health by
reducing emissions of the hazardous air
pollutants listed in section 112(b)(1) of
the Clean Air Act.
DATES: This final rule is effective on
May 20, 2011. The incorporation by
reference of certain publications listed
in this rule is approved by the Director
of the Federal Register as of May 20,
2011.
SUMMARY:
EPA established a single
docket under Docket ID No. EPA–HQ–
OAR–2002–0058 for this action. All
documents in the docket are listed on
the https://www.regulations.gov Web
site. Although listed in the index, some
information is not publicly available,
e.g., confidential business information
or other information whose disclosure is
restricted by statute. Certain other
material, such as copyrighted material,
is not placed on the Internet and will be
publicly available only in hard copy
form. Publicly available docket
materials are available either
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ADDRESSES:
electronically through https://
www.regulations.gov or in hard copy at
EPA’s Docket Center, Public Reading
Room, EPA West Building, Room 3334,
1301 Constitution Avenue, NW.,
Washington, DC 20004. This Docket
Facility is open from 8:30 a.m. to 4:30
p.m., Monday through Friday, excluding
legal holidays. The telephone number
for the Public Reading Room is (202)
566–1744, and the telephone number for
the Air Docket is (202) 566–1741.
FOR FURTHER INFORMATION CONTACT: Mr.
Brian Shrager, Energy Strategies Group,
Sector Policies and Programs Division,
(D243–01), Office of Air Quality
Planning and Standards, U.S.
Environmental Protection Agency,
Research Triangle Park, North Carolina
27711; Telephone number: (919) 541–
7689; Fax number (919) 541–5450; Email address: shrager.brian@epa.gov.
SUPPLEMENTARY INFORMATION: The
information presented in this preamble
is organized as follows:
I. General Information
A. Does this action apply to me?
B. Where can I get a copy of this
document?
C. Judicial Review
II. Background Information
A. What is the statutory authority for this
final rule?
B. EPA’s Response to the Vacatur
C. What is the relationship between this
final rule and other combustion rules?
D. What are the health effects of pollutants
emitted from industrial/commercial/
institutional boilers and process heaters?
E. What are the costs and benefits of this
final rule?
III. Summary of this Final Rule
A. What is the source category regulated by
this final rule?
B. What is the affected source?
C. What are the pollutants regulated by this
final rule?
D. What emission limits and work practice
standards must I meet?
E. What are the requirements during
periods of startup, shutdown, and
malfunction?
F. What are the testing and initial
compliance requirements?
G. What are the continuous compliance
requirements?
H. What are the notification, recordkeeping
and reporting requirements?
I. Submission of Emissions Test Results to
EPA
IV. Summary of Significant Changes Since
Proposal
A. Applicability
B. Subcategories
C. Emission Limits
D. Work Practices
E. Energy Assessment Requirements
F. Requirements During Startup,
Shutdown, and Malfunction
G. Testing and Initial Compliance
H. Continuous Compliance
I. Notification, Recordkeeping and
Reporting
J. Technical/Editorial Corrections
K. Other
V. Major Source Public Comments and
Responses
A. MACT Floor Analysis
B. Beyond the Floor
C. Rationale for Subcategories
D. Work Practices
E. New Data/Technical Corrections to Old
Data
F. Startup, Shutdown, and Malfunction
Requirements
G. Health Based Compliance Alternatives
H. Biased Data Collection From Phase II
Information Collection Request Testing
I. Issues Related to Carbon Monoxide
Emission Limits
J. Cost Issues
K. Non-Hazardous Secondary Materials
VI. Impacts of This Final Rule
A. What are the air impacts?
B. What are the water and solid waste
impacts?
C. What are the energy impacts?
D. What are the cost impacts?
E. What are the economic impacts?
F. What are the benefits of this final rule?
G. What are the secondary air impacts?
VII. Relationship of Final Action to Section
112(c)(6) of the Clean Air Act
VIII. Statutory and Executive Order Reviews
A. Executive Orders 12866 and 13563:
Regulatory Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act as Amended
by the Small Business Regulatory
Enforcement Fairness Act of 1996, 5
U.S.C. 601 et seq.
D. Unfunded Mandates Reform Act of 1995
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer and
Advancement Act
J. Executive Order 12898: Federal Actions
to Address Environmental Justice in
Minority Populations and Low-Income
Populations
K. Congressional Review Act
I. General Information
A. Does this action apply to me?
The regulated categories and entities
potentially affected by the final
standards include:
Category
NAICS code 1
Any industry using a boiler or process heater as defined in the
final rule.
211 ...................
Extractors of crude petroleum and natural gas.
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Examples of potentially regulated entities
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NAICS code 1
Category
321
322
325
324
316,
331
332
336
221
622
611
1 North
Examples of potentially regulated entities
Manufacturers of lumber and wood products.
Pulp and paper mills.
Chemical manufacturers.
Petroleum refineries, and manufacturers of coal products.
Manufacturers of rubber and miscellaneous plastic products.
Steel works, blast furnaces.
Electroplating, plating, polishing, anodizing, and coloring.
Manufacturers of motor vehicle parts and accessories.
Electric, gas, and sanitary services.
Health services.
Educational services.
American Industry Classification System.
This table is not intended to be
exhaustive, but rather provides a guide
for readers regarding entities likely to be
affected by this action. To determine
whether your facility, company,
business, organization, etc., would be
regulated by this action, you should
examine the applicability criteria in 40
CFR 63.7485 of subpart DDDDD
(National Emission Standards for
Hazardous Air Pollutants (NESHAP) for
Industrial, Commercial, and Institution
Boilers and Process Heaters). If you have
any questions regarding the
applicability of this action to a
particular entity, consult either the air
permitting authority for the entity or
your EPA regional representative as
listed in 40 CFR 63.13 of subpart A
(General Provisions).
B. Where can I get a copy of this
document?
In addition to being available in the
docket, an electronic copy of this action
will also be available on the Worldwide
Web (WWW) through the Technology
Transfer Network (TTN). Following
signature, a copy of the action will be
posted on the TTN’s policy and
guidance page for newly proposed or
promulgated rules at the following
address: https://www.epa.gov/ttn/oarpg/.
The TTN provides information and
technology exchange in various areas of
air pollution control.
C. Judicial Review
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Under the Clean Air Act (CAA)
section 307(b)(1), judicial review of this
final rule is available only by filing a
petition for review in the U.S. Court of
Appeals for the District of Columbia
Circuit by May 20, 2011. Under CAA
section 307(d)(7)(B), only an objection
to this final rule that was raised with
reasonable specificity during the period
for public comment can be raised during
judicial review. This section also
provides a mechanism for us to convene
a proceeding for reconsideration, ‘‘[i]f
the person raising an objection can
demonstrate to EPA that it was
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impracticable to raise such objection
within [the period for public comment]
or if the grounds for such objection
arose after the period for public
comment (but within the time specified
for judicial review) and if such objection
is of central relevance to the outcome of
this rule.’’ Any person seeking to make
such a demonstration to us should
submit a Petition for Reconsideration to
the Office of the Administrator,
Environmental Protection Agency,
Room 3000, Ariel Rios Building, 1200
Pennsylvania Ave., NW., Washington,
DC 20004, with a copy to the person
listed in the preceding FOR FURTHER
INFORMATION CONTACT section, and the
Associate General Counsel for the Air
and Radiation Law Office, Office of
General Counsel (Mail Code 2344A),
Environmental Protection Agency, 1200
Pennsylvania Ave., NW., Washington,
DC 20004. Note, under CAA section
307(b)(2), the requirements established
by this final rule may not be challenged
separately in any civil or criminal
proceedings brought by EPA to enforce
these requirements.
II. Background Information
A. What is the statutory authority for
this final rule?
Section 112(d) of the CAA requires
EPA to set emissions standards for
hazardous air pollutants (HAP) emitted
by major stationary sources based on the
performance of the maximum
achievable control technology (MACT).
The MACT standards for existing
sources must be at least as stringent as
the average emissions limitation
achieved by the best performing 12
percent of existing sources (for which
the Administrator has emissions
information) or the best performing 5
sources for source categories with less
than 30 sources (CAA section
112(d)(3)(A) and (B)). This level of
minimum stringency is called the
MACT floor. For new sources, MACT
standards must be at least as stringent
as the control level achieved in practice
by the best controlled similar source
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(CAA section 112(d)(3)). EPA also must
consider more stringent ‘‘beyond-thefloor’’ control options. When
considering beyond-the-floor options,
EPA must consider not only the
maximum degree of reduction in
emissions of HAP, but must take into
account costs, energy, and nonair
environmental impacts when doing so.
With respect to alkylated lead
compounds; polycyclic organic matter
(POM); hexachlorobenzene; mercury
(Hg); polychlorinated biphenyls; 2,3,7,8tetrachlorodibenzofurans; and 2,3,7,8tetrachlorodibenzo-p-dioxin, the CAA
section 112(c)(6) requires EPA to list
categories and subcategories of sources
assuring that sources accounting for not
less than 90 percent of the aggregate
emissions of each such pollutant are
subject to standards under subsection
112(d)(2) or (d)(4). Standards
established under CAA section 112(d)(2)
must reflect the performance of MACT.
‘‘Industrial Coal Combustion,’’
‘‘Industrial Oil Combustion,’’ ‘‘Industrial
Wood/Wood Residue Combustion,’’
‘‘Commercial Coal Combustion,’’
‘‘Commercial Oil Combustion,’’ and
‘‘Commercial Wood/Wood Residue
Combustion’’ are listed as source
categories for regulation pursuant to
CAA section 112(c)(6) due to emissions
of POM and Hg (63 FR 17838, 17848,
April 10, 1998). In the documentation
for the 112(c)(6) listing, the commercial
fuel combustion categories included
institutional fuel combustion (‘‘1990
Emissions Inventory of Section 112(c)(6)
Pollutants, Final Report,’’ April 1998).
CAA section 129(a)(1)(A) requires
EPA to establish specific performance
standards, including emission
limitations, for ‘‘solid waste incineration
units’’ generally, and, in particular, for
‘‘solid waste incineration units
combusting commercial or industrial
waste’’ (section 129(a)(1)(D)). Section
129 defines ‘‘solid waste incineration
unit’’ as ‘‘a distinct operating unit of any
facility which combusts any solid waste
material from commercial or industrial
establishments or the general public.’’
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Section 129(g)(1). Section 129 also
provides that ‘‘solid waste’’ shall have
the meaning established by EPA
pursuant to its authority under the
Resource Conservation and Recovery
Act. Section 129(g)(6).
In Natural Resources Defense Council
v. EPA, 489 F. 3d 1250, 1257–61 (D.C.
Cir. 2007), the court vacated the
Commercial and Industrial Solid Waste
Incineration (CISWI) Definitions Rule,
70 FR 55568 (September 22, 2005),
which EPA issued pursuant to CAA
section 129(a)(1)(D). In that rule, EPA
defined the term ‘‘commercial or
industrial solid waste incineration unit’’
to mean a combustion unit that
combusts ‘‘commercial or industrial
waste.’’ The CISWI definitions rule
defined ‘‘commercial or industrial
waste’’ to mean waste combusted at a
unit that does not recover thermal
energy from the combustion for a useful
purpose. Under these definitions, only
those units that combusted commercial
or industrial waste and were not
designed to, or did not operate to,
recover thermal energy from the
combustion would be subject to section
129 standards. The District of Columbia
Circuit (DC Circuit) rejected the
definitions contained in the CISWI
Definitions Rule and interpreted the
term ‘‘solid waste incineration unit’’ in
CAA section 129(g)(1) ‘‘to
unambiguously include among the
incineration units subject to its
standards any facility that combusts any
commercial or industrial solid waste
material at all—subject to the four
statutory exceptions identified in [CAA
section 129(g)(1).]’’ NRDC v. EPA, 489
F.3d 1250, 1257–58. A more detailed
discussion of this decision, as well as
other court decisions relevant to today’s
action, can be found in the June 4, 2010,
preamble to the proposed rule. See 75
FR 32009.
CAA section 129 covers any facility
that combusts any solid waste; CAA
section 129(g)(6) directs the Agency to
the Resource Conservation and
Recovery Act (RCRA) in terms of the
definition of solid waste. In this Federal
Register, EPA is issuing a definition of
solid waste for purposes of Subtitle D of
RCRA. If a unit combusts solid waste, it
is subject to CAA section 129 of the Act,
unless it falls within one of the four
specified exceptions in CAA section
129(g).
The solid waste definitional
rulemaking under RCRA is being
finalized in a parallel action and is
relevant to this proceeding because
some industrial, commercial, or
institutional boilers and process heaters
combust secondary materials as
alternative fuels. If industrial,
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commercial, or institutional boilers or
process heaters combust secondary
materials that are solid waste under the
final definitional rule, those units
would be subject to emission standards
issued under section 129. The units
subject to this final rule include those
industrial, commercial, or institutional
boilers and process heaters that do not
combust solid waste, as well as boilers
and process heaters that combust solid
waste but qualify for one of the statutory
exclusions contained in section
129(g)(1). EPA recognizes that it has
imperfect information on the exact
nature of the secondary materials which
boilers and process heaters combust,
including, for example, how much
processing of such materials occurs, if
any. We used the information currently
available to the Agency to determine
which units combust solid waste
materials and, therefore, are subject to
CAA section 129, and which units do
not combust solid waste (or qualify for
an exclusion from section 129) and,
therefore, are subject to CAA section
112.
B. EPA’s Response to the Vacatur
A description of EPA’s information
collection efforts and a description of
the development of EPA’s proposed
response to the NRDC v. EPA mandate
is contained in the preamble to the
proposed rule. See 75 FR 32010–32011.
After consideration of public comments
on the proposed rule, we have made
appropriate revisions to the final rule,
and a description of the major changes
is provided in this preamble. The
changes reflect EPA’s consideration of
public comments and the consideration
of additional information and emissions
data provided through the public
comment process. The changes also
reflect adjustments to the definition of
non-hazardous solid waste as set forth
in a parallel final action. That final rule
contains some revisions to the
definition of non-hazardous solid waste
proposed by EPA in June 2010.
Accordingly, the population of
combustion units subject to CAA
section 129 (because they combust solid
waste) and the population of boilers and
process heaters subject to CAA section
112 (because they do not combust solid
waste) were established considering the
final solid waste definition issued
today. We used the updated inventories
and all available data, as appropriate, to
develop the final standards for boilers
and process heaters under CAA section
112 and, in a separate parallel action,
the final standards for commercial and
industrial solid waste incineration units
covered by CAA section 129. We used
all of the appropriate information
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available to the Administrator to
calculate the MACT floors, set emission
limits, and evaluate the emission
impacts of various regulatory options for
these final rulemakings.
C. What is the relationship between this
final rule and other combustion rules?
This final rule addresses the
combustion of non-solid waste materials
in boilers and process heaters located at
major sources of HAP. If an owner or
operator of an affected source subject to
these standards were to start combusting
a solid waste (as defined by the
Administrator under RCRA), the
affected source would cease to be
subject to this action and would instead
be subject to regulation under CAA
section 129. A rulemaking under CAA
section 129 is being finalized in a
parallel action and is relevant to this
action because it would apply to boilers
and process heaters that combust any
solid waste and are located at a major
source. In this final boiler rulemaking,
EPA is providing specific language to
ensure clarity regarding the necessary
steps that must be followed for
combustion units that begin combusting
non-hazardous solid waste materials
and become subject to section 129
standards instead of section 112
standards or combustion units that
discontinue combustion of nonhazardous solid waste materials and
become subject to section 112 standards
instead of section 129 standards.
In addition to combustion units that
may switch between the section 112
boiler standards and the section 129
incinerator standards, there are certain
instances where boilers and process
heaters are already regulated under
other MACT standards. In such cases,
the boilers and process heaters that are
already subject to another MACT
standard are not subject to the boiler
standards.
In 1986, EPA codified new source
performance standards (NSPS) for
industrial boilers (40 CFR part 60,
subparts Db and Dc) and portions of
those standards were revised in 1999
and 2006. The NSPS regulates emissions
of particulate matter (PM), sulfur
dioxide (SO2), and nitrogen oxide (NOX)
from boilers constructed after June 19,
1984. Sources subject to the NSPS will
also be subject to the final CAA section
112(d) standards for boilers and process
heaters because the section 112(d)
standards regulate HAP emissions while
the NSPS do not. However, in
developing this final rule, we
considered the monitoring
requirements, testing requirements, and
recordkeeping requirements of the NSPS
to avoid duplicating requirements.
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D. What are the health effects of
pollutants emitted from industrial/
commercial/institutional boilers and
process heaters?
This final rule protects air quality and
promotes the public health by reducing
emissions of some of the HAP listed in
CAA section 112(b)(1). As noted above,
emissions data collected during
development of the rule show that
hydrogen chloride (HCl) emissions
represent the predominant HAP emitted
by industrial, commercial, and
institutional (ICI) boilers, accounting for
69 percent of the total HAP emissions.1
ICI boilers and process heaters also emit
lesser amounts of hydrogen fluoride,
accounting for about 21 percent of total
HAP emissions, and metals (arsenic,
beryllium, cadmium, chromium, cobalt,
lead, manganese (Mn), Hg, nickel, and
selenium) accounting for about 6
percent of total HAP emissions. Organic
HAP (formaldehyde, POM,
acetaldehyde, benzene) account for
about 4 percent of total HAP emissions.
Exposure to these HAP, depending on
exposure duration and levels of
exposures, can be associated with a
variety of adverse health effects. These
adverse health effects may include, for
example, irritation of the lung, skin, and
mucus membranes, effects on the
central nervous system, damage to the
kidneys, and alimentary effects such as
nausea and vomiting. We have classified
two of the HAP as human carcinogens
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(arsenic and chromium VI) and four as
probable human carcinogens (cadmium,
lead, dioxins/furans, and nickel). We do
not know the extent to which the
adverse health effects described above
occur in the populations surrounding
these facilities. However, to the extent
the adverse effects do occur, this final
rule would reduce emissions and
subsequent exposures.
E. What are the costs and benefits of this
final rule?
EPA estimated the costs and benefits
associated with the final rule, and the
results are shown in the following table.
For more information on the costs and
benefits for this rule, see the Regulatory
Impact Analysis (RIA).
SUMMARY OF THE MONETIZED BENEFITS, SOCIAL COSTS, AND NET BENEFITS FOR THE BOILER MACT IN 2014
[Millions of 2008$]
3% Discount rate
7% Discount rate
Selected
Total Monetized Benefits 2 ....................................................
Total Social Costs 3 ...............................................................
Net Benefits ...........................................................................
Non-monetized Benefits ........................................................
$22,000 to $54,000 ..............................................................
$1,500 ..................................................................................
$20,500 to $52,500 ..............................................................
112,000 tons of CO, 30,000 tons of HCl, 820 tons of HF,
2,800 pounds of Hg.
$20,000 to $49,000
$1,500
$18,500 to $47,500
2,700 tons of other metals, 23 grams of dioxins/furans
(TEQ), Health effects from SO2 exposure, Ecosystem
effects, Visibility impairment.
Alternative
Total Monetized Benefits 2 ....................................................
Total Social Costs 3 ...............................................................
Net Benefits ...........................................................................
Non-monetized Benefits ........................................................
$18,000 to $43,000 ..............................................................
$1,900 ..................................................................................
$16,100 to $41,100 ..............................................................
112,000 tons of CO, 22,000 tons of HCl, 620 tons of HF,
2,400 pounds of Hg, 2,600 tons of other metals, 23
grams of dioxins/furans (TEQ), Health effects from SO2
exposure, Ecosystem effects, Visibility impairment.
$16,000 to $39,000
$1,900
$14,100 to $37,100
1 All estimates are for the implementation year (2014), and are rounded to two significant figures. These results include units anticipated to
come online and the lowest cost disposal assumption.
2 The total monetized benefits reflect the human health benefits associated with reducing exposure to PM
2.5 through reductions of directly emitted PM2.5 and PM2.5 precursors such as SO2, as well as reducing exposure to ozone through reductions of VOCs. It is important to note that the
monetized benefits include many but not all health effects associated with PM2.5 exposure. Benefits are shown as a range from Pope et al.
(2002) to Laden et al. (2006). These models assume that all fine particles, regardless of their chemical composition, are equally potent in causing premature mortality because there is no clear scientific evidence that would support the development of differential effects estimates by particle type. These estimates include energy disbenefits valued at $23 million for the selected option and $35 million for the alternative option.
Ozone benefits are valued at $3.6 to $15 million for both options.
3 The methodology used to estimate social costs for one year in the multimarket model using surplus changes results in the same social costs
for both discount rates.
This section summarizes the
requirements of this action. Section IV
below provides a summary of the
significant changes to this final rule
following proposal.
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III. Summary of This Final Rule
A. What is the source category regulated
by this final rule?
this final rule. Waste heat boilers and
boilers and process heaters that combust
solid waste, except for specific
exceptions to the definition of a solid
waste incineration unit outlined in
section 129(g)(1), are not subject to this
final rule.
B. What is the affected source?
ICI boilers and process heaters located
at major sources of HAP are regulated by
This final rule affects industrial
boilers, institutional boilers, commercial
1 See Memorandum ‘‘Methodology for Estimating
Impacts from Industrial, Commercial, Institutional
Boilers and Process Heaters at Major Sources of
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boilers, and process heaters. A process
heater is defined as a unit in which the
combustion gases do not directly come
into contact with process material or
gases in the combustion chamber (e.g.,
indirect fired). A boiler is defined as an
enclosed device using controlled flame
combustion and having the primary
purpose of recovering thermal energy in
the form of steam or hot water.
Hazardous Air Pollutant Emissions’’ located in the
docket.
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C. What are the pollutants regulated by
this final rule?
This final rule regulates HCl (as a
surrogate for acid gas HAP), PM (as a
surrogate for non-Hg HAP metals),
carbon monoxide (CO) (as a surrogate
for non-dioxin/furan organic HAP), Hg,
and dioxin/furan emissions from boilers
and process heaters.
D. What emission limits and work
practice standards must I meet?
You must meet the emission limits
presented in Table 1 of this preamble.
This final rule includes 15
subcategories. Emission limits are
established for new and existing sources
for each of the subcategories, which are
based on unit design.
Metallic HAP (regulated using PM as
a surrogate), HCl, and Hg are ‘‘fuel-based
pollutants’’ that are a direct result of
contaminants in the fuels that are
combusted. For those pollutants, if your
new or existing unit combusts at least
10 percent solid fuel on an annual basis,
your unit is subject to emission limits
that are based on data from all of the
solid fuel-fired combustor designs. If
your new or existing unit combusts at
least 10 percent liquid fuel and less than
10 percent solid fuel and your facility is
located in the continental United States,
your unit is subject to the liquid fuel
emission limits for the fuel-based
pollutants. If your facility is located
outside of North America (referred to as
a non-continental unit for the remainder
of the preamble and in this final rule)
and your new or existing unit combusts
at least 10 percent liquid fuel and less
than 10 percent solid fuel, your unit is
subject to the non-continental liquid
fuel emission limits for the fuel-based
pollutants. Finally, for the fuel-based
pollutants, if your unit combusts
gaseous fuel that does not qualify as a
‘‘Gas 1’’ fuel, your unit is subject to the
Gas 2 emission limits in Table 1 of this
preamble. If your unit is a Gas 1 unit
(that is, it combusts only natural gas,
refinery gas, or equivalent fuel (other
gas that qualifies as Gas 1 fuel)), with
limited exceptions for gas curtailments
and emergencies, your unit is subject to
a work practice standard that requires
an annual tune-up in lieu of emission
limits.
For the combustion-based pollutants,
CO (used as a surrogate for non-dioxin
organic HAP) and dioxin/furan, your
unit is subject to the emission limits for
the design-based subcategories shown in
Table 1 of this preamble. If your new or
existing boiler or process heater burns at
least 10 percent biomass on an annual
average heat input 2 basis, the unit is in
one of the biomass subcategories. If your
new or existing boiler or process heater
burns at least 10 percent coal, on an
annual average heat input basis, and
less than 10 percent biomass, on an
annual average heat input basis, the unit
is in one of the coal subcategories. If
your facility is located in the
continental United States and your new
or existing boiler or process heater
burns at least 10 percent liquid fuel
(such as distillate oil, residual oil) and
less than 10 percent coal and less than
10 percent biomass, on an annual
average heat input basis, your unit is in
the liquid subcategory. If your noncontinental new or existing boiler or
process heater burns at least 10 percent
liquid fuel (such as distillate oil,
residual oil) and less than 10 percent
coal and less than 10 percent biomass,
on an annual average heat input basis,
your unit is in the non-continental
liquid subcategory. Finally, for the
combustion-based pollutants, if your
unit combusts gaseous fuel that does not
qualify as a ‘‘Gas 1’’ fuel, your unit is
subject to the Gas 2 emission limits in
Table 1. If your unit combusts only
natural gas, refinery gas, or equivalent
fuel (other gas that qualifies as Gas 1
fuel), with limited exceptions for gas
curtailment and emergencies, your unit
is subject to a work practice standard
that requires an annual tune-up in lieu
of emission limits.
TABLE 1—EMISSION LIMITS FOR BOILERS AND PROCESS HEATERS
[Pounds per million British thermal units]
Particulate
matter
(PM)
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Subcategory
Existing—Coal Stoker ..................................................
Existing—Coal Fluidized Bed ......................................
Existing—Pulverized Coal ............................................
Existing—Biomass Stoker/other ..................................
Existing—Biomass Fluidized Bed ................................
Existing—Biomass Dutch Oven/Suspension Burner ...
Existing—Biomass Fuel Cells ......................................
Existing—Biomass Suspension/Grate .........................
Existing—Liquid ...........................................................
Existing—Gas 2 (Other Process Gases) .....................
Existing—non-continental liquid ...................................
New—Coal Stoker .......................................................
New—Coal Fluidized Bed ............................................
New—Pulverized Coal .................................................
New—Biomass Stoker .................................................
New—Biomass Fluidized Bed .....................................
New—Biomass Dutch Oven/Suspension Burner ........
New—Biomass Fuel Cells ...........................................
New—Biomass Suspension/Grate ...............................
New—Liquid .................................................................
New—Gas 2 (Other Process Gases) ..........................
New—non-continental liquid ........................................
2 Heat input means heat derived from combustion
of fuel in a boiler or process heater and does not
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Hydrogen
chloride
(HCl)
0.039
0.039
0.039
0.039
0.039
0.039
0.039
0.039
0.0075
0.043
0.0075
0.0011
0.0011
0.0011
0.0011
0.0011
0.0011
0.0011
0.0011
0.0013
0.0067
0.0013
0.035
0.035
0.035
0.035
0.035
0.035
0.035
0.035
0.00033
0.0017
0.00033
0.0022
0.0022
0.0022
0.0022
0.0022
0.0022
0.0022
0.0022
0.00033
0.0017
0.00033
include the heat derived from preheated
combustion air, recirculated flue gases or exhaust
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Carbon
monoxide
(CO)
(ppm @3%
oxygen)
Mercury
(Hg)
0.0000046
0.0000046
0.0000046
0.0000046
0.0000046
0.0000046
0.0000046
0.0000046
0.0000035
0.000013
0.00000078
0.0000035
0.0000035
0.0000035
0.0000035
0.0000035
0.0000035
0.0000035
0.0000035
0.00000021
0.0000079
0.00000078
270
82
160
490
430
470
690
3,500
10
9.0
160
6
18
12
160
260
470
470
1,500
3
3
51
Dioxin/furan
(TEQ)
(ng/dscm)
0.003
0.002
0.004
0.005
0.02
0.2
4
0.2
4
0.08
4
0.003
0.002
0.003
0.005
0.02
0.2
0.003
0.2
0.002
0.08
0.002
from other sources (such as stationary gas turbines,
internal combustion engines, and kilns).
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The emission limits in Table 1 apply
only to new and existing boilers and
process heaters that have a designed
heat input capacity of 10 million British
thermal units per hour (MMBtu/hr) or
greater. We also are providing optional
output-based standards in this final
rule. Pursuant to CAA section 112(h),
we are requiring a work practice
standard for four particular classes of
boilers and process heaters: New and
existing units that have a designed heat
input capacity of less than 10 MMBtu/
hr, and new and existing units in the
Gas 1 (natural gas/refinery gas)
subcategory and in the metal process
furnaces subcategory. The work practice
standard for these boilers and process
heaters requires the implementation of a
tune-up program as described in section
III.F of this preamble.
We are also finalizing a beyond-thefloor standard for all existing major
source facilities having affected boilers
or process heaters that would require
the performance of a one-time energy
assessment, as described in section III.F
of this preamble, by qualified personnel,
on the affected boilers and facility to
identify any cost-effective energy
conservation measures.
srobinson on DSKHWCL6B1PROD with RULES5
E. What are the requirements during
periods of startup, shutdown, and
malfunction?
Consistent with Sierra Club v. EPA,
EPA has established standards in this
final rule that apply at all times. In
establishing the standards in this final
rule, EPA has taken into account startup
and shutdown periods and, for the
reasons explained below, has
established different standards for those
periods.
EPA has revised this final rule to
require sources to meet a work practice
standard, which requires following the
manufacturer’s recommended
procedures for minimizing periods of
startup and shutdown, for all
subcategories of new and existing
boilers and process heaters (that would
otherwise be subject to numeric
emission limits) during periods of
startup and shutdown. As discussed in
Section V.F of this preamble, we
considered whether performance
testing, and therefore, enforcement of
numeric emission limits, would be
practicable during periods of startup
and shutdown. EPA determined that it
is not technically feasible to complete
stack testing—in particular, to repeat the
multiple required test runs—during
periods of startup and shutdown due to
physical limitations and the short
duration of startup and shutdown
periods. Therefore, we have established
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the separate work practice standard for
periods of startup and shutdown.
Periods of startup, normal operations,
and shutdown are all predictable and
routine aspects of a source’s operations.
However, by contrast, malfunction is
defined as a ‘‘sudden, infrequent, and
not reasonably preventable failure of air
pollution control and monitoring
equipment, process equipment or a
process to operate in a normal or usual
manner * * * ’’(40 CFR 63.2). EPA has
determined that malfunctions should
not be viewed as a distinct operating
mode and, therefore, any emissions that
occur at such times do not need to be
factored into development of CAA
section 112(d) standards, which, once
promulgated, apply at all times. In
Mossville Environmental Action Now v.
EPA, 370 F.3d 1232, 1242 (D.C. Cir.
2004), the court upheld as reasonable
standards that had factored in
variability of emissions under all
operating conditions. However, nothing
in section 112(d) or in case law requires
that EPA anticipate and account for the
innumerable types of potential
malfunction events in setting emission
standards. See, Weyerhaeuser v. Costle,
590 F.2d 1011, 1058 (D.C. Cir. 1978) (‘‘In
the nature of things, no general limit,
individual permit, or even any upset
provision can anticipate all upset
situations. After a certain point, the
transgression of regulatory limits caused
by ‘uncontrollable acts of third parties,’
such as strikes, sabotage, operator
intoxication or insanity, and a variety of
other eventualities, must be a matter for
the administrative exercise of case-bycase enforcement discretion, not for
specification in advance by regulation.’’)
Further, it is reasonable to interpret
section 112(d) as not requiring EPA to
account for malfunctions in setting
emissions standards. For example, we
note that Section 112 uses the concept
of ‘‘best performing’’ sources in defining
MACT, the level of stringency that
major source standards must meet.
Applying the concept of ‘‘best
performing’’ to a source that is
malfunctioning presents significant
difficulties. The goal of best performing
sources is to operate in such a way as
to avoid malfunctions of their units.
Moreover, even if malfunctions were
considered a distinct operating mode,
we believe it would be impracticable to
take malfunctions into account in
setting CAA section 112(d) standards for
boilers and process heaters. As noted
above, by definition, malfunctions are
sudden and unexpected events and it
would be difficult to set a standard that
takes into account the myriad different
types of malfunctions that can occur
across all sources in the category.
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Moreover, malfunctions can vary in
frequency, degree, and duration, further
complicating standard setting.
In the event that a source fails to
comply with the applicable CAA section
112(d) standards as a result of a
malfunction event, EPA would
determine an appropriate response
based on, among other things, the good
faith efforts of the source to minimize
emissions during malfunction periods,
including preventative and corrective
actions, as well as root cause analyses
to ascertain and rectify excess
emissions. EPA would also consider
whether the source’s failure to comply
with the CAA section 112(d) standard
was, in fact, ‘‘sudden, infrequent, not
reasonably preventable’’ and was not
instead ‘‘caused in part by poor
maintenance or careless operation.’’ 40
CFR 63.2 (definition of malfunction).
Finally, EPA recognizes that even
equipment that is properly designed and
maintained can sometimes fail and that
such failure can sometimes cause an
exceedance of the relevant emission
standard. (See, e.g., State
Implementation Plans: Policy Regarding
Excessive Emissions During
Malfunctions, Startup, and Shutdown
(Sept. 20, 1999); Policy on Excess
Emissions During Startup, Shutdown,
Maintenance, and Malfunctions (Feb.
15, 1983)). EPA is, therefore, adding to
this final rule an affirmative defense to
civil penalties for exceedances of
numerical emission limits that are
caused by malfunctions. See 40 CFR
63.7575 (defining ‘‘affirmative defense’’
to mean, in the context of an
enforcement proceeding, a response or
defense put forward by a defendant,
regarding which the defendant has the
burden of proof, and the merits of which
are independently and objectively
evaluated in a judicial or administrative
proceeding.). We also have added other
regulatory provisions to specify the
elements that are necessary to establish
this affirmative defense; the source must
prove by a preponderance of the
evidence that it has met all of the
elements set forth in 63.7501. (See 40
CFR 22.24). The criteria ensure that the
affirmative defense is available only
where the event that causes an
exceedance of the emission limit meets
the narrow definition of malfunction in
40 CFR 63.2 (sudden, infrequent, not
reasonably preventable and not caused
by poor maintenance and or careless
operation). For example, to successfully
assert the affirmative defense, the source
must prove by a preponderance of the
evidence that excess emissions ‘‘[w]ere
caused by a sudden, infrequent, and
unavoidable failure of air pollution
control and monitoring equipment,
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srobinson on DSKHWCL6B1PROD with RULES5
process equipment, or a process to
operate in a normal or usual manner
* * *.’’ The criteria also are designed to
ensure that steps are taken to correct the
malfunction, to minimize emissions in
accordance with section 63.7500(a)(3)
and to prevent future malfunctions. For
example, the source must prove by a
preponderance of the evidence that
‘‘[r]epairs were made as expeditiously as
possible when the applicable emission
limitations were being exceeded * * *’’
and that ‘‘[a]ll possible steps were taken
to minimize the impact of the excess
emissions on ambient air quality, the
environment and human health * * *.’’
In any judicial or administrative
proceeding, the Administrator may
challenge the assertion of the affirmative
defense and, if the respondent has not
met its burden of proving all of the
requirements in the affirmative defense,
appropriate penalties may be assessed
in accordance with Section 113 of the
CAA (see also 40 CFR 22.77).
F. What are the testing and initial
compliance requirements?
We are requiring that the owner or
operator of a new or existing boiler or
process heater must conduct
performance tests to demonstrate
compliance with all applicable emission
limits. Affected units would be required
to conduct the following compliance
tests where applicable:
(1) Conduct initial and annual stack
tests to determine compliance with the
PM emission limits using EPA Method
5 or 17.
(2) Conduct initial and annual stack
tests to determine compliance with the
Hg emission limits using EPA method
29 or ASTM–D6784–02 (Ontario Hydro
Method).
(3) Conduct initial and annual stack
tests to determine compliance with the
HCl emission limits using EPA Method
26A or EPA Method 26 (if no entrained
water droplets in the sample).
(4) Use EPA Method 19 to convert
measured concentration values to
pound per million Btu values.
(5) Conduct initial and annual test to
determine compliance with the CO
emission limits using EPA Method 10.
(6) Conduct initial test to determine
compliance with the dioxin/furan
emission limits using EPA Method 23.
As part of the initial compliance
demonstration, we are requiring that
you monitor specified operating
parameters during the initial
performance tests that you would
conduct to demonstrate compliance
with the PM, Hg, HCl, CO, and dioxin/
furan emission limits. You must
calculate the average hourly parameter
values measured during each test run
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over the three run performance test. The
lowest or highest hourly average of the
three test run values (depending on the
parameter measured) for each applicable
parameter would establish the sitespecific operating limit. The applicable
operating parameters for which
operating limits would be required to be
established are based on the emissions
limits applicable to your unit as well as
the types of add-on controls on the unit.
The following is a summary of the
operating limits that we are requiring to
be established for the various types of
the following units:
(1) For boilers and process heaters
with wet PM scrubbers, you must
measure pressure drop and liquid flow
rate of the scrubber during the
performance test, and calculate the
average hourly values during each test
run. The lowest hourly average
determined during the three test runs
establishes your minimum site-specific
pressure drop and liquid flow rate
operating levels.
(2) If you are complying with an HCl
emission limit using a wet acid gas
scrubber, you must measure pH and
liquid flow rate of the scrubber sorbent
during the performance test, and
calculate the average hourly values
during each test run of the performance
test for HCl and determine the lowest
hourly average of the pH and liquid
flow rate for each test run for the
performance test. This establishes your
minimum pH and liquid flow rate
operating limits.
(3) For boilers and process heaters
with sorbent injection, you must
measure the sorbent injection rate for
each acid gas sorbent used during the
performance tests for HCl and for
activated carbon for Hg and dioxin/
furan and calculate the hourly average
for each sorbent injection rate during
each test run. The lowest hourly average
measured during the performance tests
becomes your site-specific minimum
sorbent injection rate operating limit. If
different acid gas sorbents and/or
injection rates are used during the HCl
test, the lowest hourly average value for
each sorbent becomes your site-specific
operating limit. When your unit
operates at lower loads, multiply your
sorbent injection rate by the load
fraction (operating heat input divided
by the average heat input during your
last compliance test for the appropriate
pollutant) to determine the required
parameter value.
(4) For boilers and process heaters
with fabric filters not subject to PM
Continuous Emission Monitoring
System (CEMS) or continuous
compliance with an opacity limit (i.e.,
COMS), the fabric filter must be
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operated such that the bag leak
detection system alarm does not sound
more than 5 percent of the operating
time during any 6-month period unless
a CEMS is installed to measure PM.
(5) For boilers and process heaters
with electrostatic precipitators (ESP) not
subject to PM CEMS or continuous
compliance with an opacity limit (i.e.,
COMS) and you must measure the
secondary voltage and secondary
current of the ESP collection fields
during the Hg and PM performance test.
You then calculate the average total
secondary electric power value from
these parameters for each test run. The
lowest average total secondary electric
power measured during the three test
runs establishes your site-specific
minimum operating limit for the ESP.
(6) For boilers and process heaters
that choose to demonstrate compliance
with the Hg emission limit on the basis
of fuel analysis, you are required to
measure the Hg content of the inlet fuel
that was burned during the Hg
performance test. This value is your
maximum fuel inlet Hg operating limit.
(7) For boilers and process heaters
that choose to demonstrate compliance
with the HCl emission limit on the basis
of fuel analysis, you are required to
measure the chlorine content of the inlet
fuel that was burned during the HCl
performance test. This value is your
maximum fuel inlet chlorine operating
limit.
(8) For boilers and process heaters
that are subject to a CO emission limit
and a dioxin/furan emission limit, you
are required to measure the oxygen
concentration in the flue gas during the
initial CO and dioxin/furan performance
test. The lowest hourly average oxygen
concentration measured during the most
recent performance test is your
operating limit, and your unit must
operate at or above your operating limit
on a 12-hour block average basis.
These operating limits do not apply to
owners or operators of boilers or process
heaters having a heat input capacity of
less than 10 MMBtu/hr or boilers or
process heaters of any size which
combust natural gas or other clean gas,
metal process furnaces, or limited use
units, as discussed in section IV.D.3 of
this preamble. Instead, owners or
operators of such boilers and process
heaters shall submit to the delegated
authority or EPA, as appropriate, if
requested, documentation that a tune-up
meeting the requirements of this final
rule was conducted. In order to comply
with the work practice standard, a tuneup procedure must include the
following:
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(1) Inspect the burner, and clean or
replace any components of the burner as
necessary,
(2) Inspect the flame pattern and make
any adjustments to the burner necessary
to optimize the flame pattern consistent
with the manufacturer’s specifications,
(3) Inspect the system controlling the
air-to-fuel ratio, and ensure that it is
correctly calibrated and functioning
properly,
(4) Optimize total emissions of CO
consistent with the manufacturer’s
specifications,
(5) Measure the concentration in the
effluent stream of CO in parts per
million by volume dry (ppmvd), before
and after the adjustments are made,
(6) Submit to the delegated authority
or EPA an annual report containing the
concentrations of CO in the effluent
stream in ppmvd, and oxygen in percent
dry basis, measured before and after the
adjustments of the boiler, a description
of any corrective actions taken as a part
of the combustion adjustment, and the
type and amount of fuel used over the
12 months prior to the annual
adjustment.
Further, all owners or operators of
major source facilities having boilers
and process heaters subject to this final
rule are required to submit to the
delegated authority or EPA, as
appropriate, documentation that an
energy assessment was performed, by a
qualified energy assessor, and the costeffective energy conservation measures
indentified.
srobinson on DSKHWCL6B1PROD with RULES5
G. What are the continuous compliance
requirements?
To demonstrate continuous
compliance with the emission
limitations, we are requiring the
following:
(1) For units combusting coal,
biomass, or residual fuel oil (i.e., No 4,
5 or 6 fuel oil) with heat input
capacities of less than 250 MMBtu/hr
that do not use a wet scrubber, we are
requiring that opacity levels be
maintained to less than 10 percent
(daily average) for existing and new
units with applicable emission limits.
Or, if the unit is controlled with a fabric
filter, instead of continuous monitoring
of opacity, the fabric filter must be
continuously operated such that the bag
leak detection system alarm does not
sound more than 5 percent of the
operating time during any 6-month
period (unless a PM CEMS is used).
(2) For units combusting coal,
biomass, or residual oil with heat input
capacities of 250 MMBtu/hr or greater,
we are requiring that PM CEMS be
installed and operated and that PM
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levels (monthly average) be maintained
below the applicable PM limit.
(3) For boilers and process heaters
with wet PM scrubbers, we are requiring
that you monitor pressure drop and
liquid flow rate of the scrubber and
maintain the 12-hour block averages at
or above the operating limits established
during the performance test to
demonstrate continuous compliance
with the PM emission limits.
(4) For boilers and process heaters
with wet acid gas scrubbers, you must
monitor the pH and liquid flow rate of
the scrubber and maintain the 12-hour
block average at or above the operating
limits established during the most
recent performance test to demonstrate
continuous compliance with the HCl
emission limits.
(5) For boilers and process heaters
with dry scrubbers, we are requiring
that you continuously monitor the
sorbent injection rate and maintain it at
or above the operating limits, which
include an adjustment for load,
established during the performance
tests. When your unit operates at lower
loads, multiply your sorbent injection
rate by the load fraction (operating load
divided by the load during your last
compliance test for the appropriate
pollutant) to determine the required
parameter value.
(6) For boilers and process heaters
having heat input capacities of less than
250 MMBtu/hr with an ESP, we are
requiring that you monitor the voltage
and current of the ESP collection plates
and maintain the 12-hour block total
secondary electric power averages at or
above the operating limits established
during the Hg or PM performance test.
(7) For units that choose to comply
with either the Hg emission limit or the
HCl emission limit based on fuel
analysis rather than on performance
testing, you must maintain monthly fuel
records that demonstrate that you
burned no new fuels or fuels from a new
supplier such that the Hg content or the
chlorine content of the inlet fuel was
maintained at or below your maximum
fuel Hg content operating limit or your
chlorine content operating limit set
during the performance tests. If you
plan to burn a new fuel, a fuel from a
new mixture, or a new supplier’s fuel
that differs from what was burned
during the initial performance tests,
then you must recalculate the maximum
Hg input and/or the maximum chlorine
input anticipated from the new fuels
based on supplier data or own fuel
analysis, using the methodology
specified in Table 6 of this final rule. If
the results of recalculating the inputs
exceed the average content levels
established during the initial test then,
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15615
you must conduct a new performance
test(s) to demonstrate continuous
compliance with the applicable
emission limit.
(8) For all boilers and process heaters,
except those that are exempt from the
incinerator standards under section 129
because they are qualifying facilities
burning a homogeneous waste stream,
you must maintain records of fuel use
that demonstrate that your fuel was not
solid waste.
(9) For boilers and process heaters
with an oxygen monitor installed for
this final rule, you must maintain an
oxygen concentration level, on a 12hour block average basis, no less than
lowest hourly average oxygen
concentration measured during the most
recent performance test.
(10) For boilers and process heaters
that demonstrate compliance using a
performance test. You must maintain an
operating load no greater than 110
percent of the operating load established
during the performance test.
If an owner or operator would like to
use a control device other than the ones
specified in this section to comply with
this final rule, the owner/operator
should follow the requirements in 40
CFR 63.8(f), which presents the
procedure for submitting a request to
the Administrator to use alternative
monitoring.
H. What are the notification,
recordkeeping and reporting
requirements?
All new and existing sources are
required to comply with certain
requirements of the General Provisions
(40 CFR part 63, subpart A), which are
identified in Table 10 of this final rule.
The General Provisions include specific
requirements for notifications,
recordkeeping, and reporting.
Each owner or operator is required to
submit a notification of compliance
status report, as required by § 63.9(h) of
the General Provisions. This final rule
requires the owner or operator to
include in the notification of
compliance status report certifications
of compliance with rule requirements.
Semiannual compliance reports, as
required by § 63.10(e)(3) of subpart A,
are required only for semiannual
reporting periods when a deviation from
any of the requirements in the rule
occurred, or any process changes
occurred and compliance certifications
were reevaluated.
This final rule requires records to
demonstrate compliance with each
emission limit and work practice
standard. These recordkeeping
requirements are specified directly in
the General Provisions to 40 CFR part
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63, and are identified in Table 10.
Owners or operators of sources with
units with heat input capacity of less
than 10 MMBtu/hr, units combusting
natural gas or other clean gas, metal
process furnaces, limited use units, and
temporary use units must keep records
of the dates and the results of each
required boiler tune-up.
Records of either continuously
monitored parameter data for a control
device if a device is used to control the
emissions or CEMS data are required.
You are required to keep the
following records:
(1) All reports and notifications
submitted to comply with this final rule.
(2) Continuous monitoring data as
required in this final rule.
(3) Each instance in which you did
not meet each emission limit and each
operating limit (i.e., deviations from this
final rule).
(4) Daily hours of operation by each
source.
(5) Total fuel use by each affected
source electing to comply with an
emission limit based on fuel analysis for
each 30-day period along with a
description of the fuel, the total fuel
usage amounts and units of measure,
and information on the supplier and
original source of the fuel.
(6) Calculations and supporting
information of chlorine fuel input, as
required in this final rule, for each
affected source with an applicable HCl
emission limit.
(7) Calculations and supporting
information of Hg fuel input, as required
in this final rule, for each affected
source with an applicable Hg emission
limit.
(8) A signed statement, as required in
this final rule, indicating that you
burned no new fuel type and no new
fuel mixture or that the recalculation of
chlorine input demonstrated that the
new fuel or new mixture still meets
chlorine fuel input levels, for each
affected source with an applicable HCl
emission limit.
(9) A signed statement, as required in
this final rule, indicating that you
burned no new fuels and no new fuel
mixture or that the recalculation of Hg
fuel input demonstrated that the new
fuel or new fuel mixture still meets the
Hg fuel input levels, for each affected
source with an applicable Hg emission
limit.
(10) A copy of the results of all
performance tests, fuel analysis, opacity
observations, performance evaluations,
or other compliance demonstrations
conducted to demonstrate initial or
continuous compliance with this final
rule.
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(11) A copy of your site-specific
monitoring plan developed for this final
rule as specified in 63 CFR 63.8(e), if
applicable.
We are also requiring that you submit
the following reports and notifications:
(1) Notifications required by the
General Provisions.
(2) Initial Notification no later than
120 calendar days after you become
subject to this subpart, even if you
submitted an initial notification for the
vacated standards that were
promulgated in 2004.
(3) Notification of Intent to conduct
performance tests and/or compliance
demonstration at least 60 calendar days
before the performance test and/or
compliance demonstration is scheduled.
(4) Notification of Compliance Status
60 calendar days following completion
of the performance test and/or
compliance demonstration.
(5) Compliance reports semi-annually.
I. Submission of Emissions Test Results
to EPA
EPA must have performance test data
and other compliance data to conduct
effective reviews of CAA Section 112
and 129 standards, as well as for many
other purposes including compliance
determinations, emissions factor
development, and annual emissions rate
determinations. In conducting these
required reviews, we have found it
ineffective and time consuming not only
for us but also for regulatory agencies
and source owners and operators to
locate, collect, and submit emissions
test data because of varied locations for
data storage and varied data storage
methods. One improvement that has
occurred in recent years is the
availability of stack test reports in
electronic format as a replacement for
cumbersome paper copies.
In this action, we are taking a step to
improve data accessibility. Owners and
operators of ICI boilers located at major
source facilities will be required to
submit to EPA an electronic copy of
reports of certain performance tests
required under this final rule. Data will
be collected through an electronic
emissions test report structure called the
Electronic Reporting Tool (ERT) that
will be used by the staff as part of the
emissions testing project. The ERT was
developed with input from stack testing
companies who generally collect and
compile performance test data
electronically and offices within State
and local agencies which perform field
test assessments. The ERT is currently
available, and access to direct data
submittal to EPA’s electronic emissions
database (WebFIRE) is scheduled to
become available by December 31, 2011.
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The requirement to submit source test
data electronically to EPA will not
require any additional performance
testing and will apply to those
performance tests conducted using test
methods that are supported by ERT. The
ERT contains a specific electronic data
entry form for most of the commonly
used EPA reference methods. The Web
site listed below contains a listing of the
pollutants and test methods supported
by ERT. In addition, when a facility
submits performance test data to
WebFIRE, there will be no additional
requirements for emissions test data
compilation. Moreover, we believe
industry will benefit from development
of improved emissions factors, fewer
follow-up information requests, and
better regulation development as
discussed below. The information to be
reported is already required for the
existing test methods and is necessary to
evaluate the conformance to the test
method.
One major advantage of collecting
source test data through the ERT is that
it provides a standardized method to
compile and store much of the
documentation required to be reported
by this final rule while clearly stating
what testing information we require.
Another important benefit of submitting
these data to EPA at the time the source
test is conducted is that it will
substantially reduce the effort involved
in data collection activities in the
future. Specifically, because EPA would
already have adequate source category
data to conduct residual risk
assessments or technology reviews,
there would likely be fewer or less
substantial data collection requests (e.g.,
CAA Section 114 letters). This results in
a reduced burden on both affected
facilities (in terms of reduced manpower
to respond to data collection requests)
and EPA (in terms of preparing and
distributing data collection requests).
State/local/Tribal agencies may also
benefit in that their review may be more
streamlined and accurate because the
States will not have to re-enter the data
to assess the calculations and verify the
data entry. Finally, another benefit of
submitting these data to WebFIRE
electronically is that these data will
improve greatly the overall quality of
the existing and new emissions factors
by supplementing the pool of emissions
test data upon which the emissions
factor is based and by ensuring that data
are more representative of current
industry operational procedures. A
common complaint we hear from
industry and regulators is that emissions
factors are outdated or not
representative of a particular source
category. Receiving and incorporating
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data for most performance tests will
ensure that emissions factors, when
updated, represent accurately the most
current operational practices. In
summary, receiving test data already
collected for other purposes and using
them in the emissions factors
development program will save
industry, State/local/Tribal agencies,
and EPA time and money and work to
improve the quality of emissions
inventories and related regulatory
decisions.
As mentioned earlier, the electronic
data base that will be used is EPA’s
WebFIRE, which is a database accessible
through EPA’s TTN. The WebFIRE
database was constructed to store
emissions test and other data for use in
developing emissions factors. A
description of the WebFIRE data base
can be found at https://cfpub.epa.gov/
oarweb/index.cfm?action=fire.main.
Source owners and operators will be
able to transmit data collected via the
ERT through EPA’s Central Data
Exchange (CDX) network for storage in
the WebFIRE data base. Although ERT
is not the only electronic interface that
can be used to submit source test data
to the CDX for entry into WebFIRE, it
makes submittal of data very
straightforward and easy. A description
of the ERT can be found at https://
www.epa.gov/ttn/chief/ert/ert_tool.html.
Source owners and operators must
register with the CDX system to obtain
a user name and password before being
able to submit data to the CDX. The
CDX registration page can be found at:
https://cdx.epa.gov/SSL/CDX/
regwarning.asp?Referer=registration. If
they have a current CDX account (e.g.,
they submit reports for EPA’s Toxic
Release Inventory Program to the CDX),
then the existing user name and
password can be used to log in to the
CDX.
srobinson on DSKHWCL6B1PROD with RULES5
IV. Summary of Significant Changes
Since Proposal
A. Applicability
Since proposal, several changes to the
applicability of this final rule have been
made. First, at proposal, we excluded all
units that combust solid waste from the
standards, but we have extended the
coverage of this final rule to boilers and
process heaters that combust solid waste
but are exempt, by statute, from section
129 incinerator rules because they are
qualifying small power producers or
cogeneration units that combust a
homogeneous waste stream. This final
rule continues to exclude other waste
burning units. This is a clarifying
change that is consistent with the intent
of the proposed rule to establish
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emissions standards for all boilers and
process heaters that are not solid waste
incineration units subject to regulation
under section 129.
The proposed rule definition of coal
was revised to include all types of
fossil-based fuels in the coal definition.
The final coal definition is: ‘‘Coal means
all solid fuels classifiable as anthracite,
bituminous, sub-bituminous, or lignite
by the American Society for Testing and
Materials in ASTM D388–991,
‘‘Standard Specification for
Classification of Coals by Rank’’
(incorporated by reference, see
§ 63.14(b)), coal refuse, and petroleum
coke. For the purposes of this subpart,
this definition of ‘‘coal’’ includes
synthetic fuels derived from coal for the
purpose of creating useful heat,
including but not limited to, solventrefined coal, coal-oil mixtures, and coalwater mixtures. Coal derived gases are
excluded from this definition.’’
Similarly, for biomass, the definition of
biomass fuel was revised to include any
potential biomass-based fuels. This is
also a clarifying change consistent with
the intent of the proposed rule as
described above. The final definition is:
‘‘Biomass or bio-based solid fuel means
any solid biomass-based fuel that is not
a solid waste. This may include, but is
not limited to, the following materials:
Wood residue; wood products (e.g.,
trees, tree stumps, tree limbs, bark,
lumber, sawdust, sanderdust, chips,
scraps, slabs, millings, and shavings);
animal manure, including litter and
other bedding materials; vegetative
agricultural and silvicultural materials,
such as logging residues (slash), nut and
grain hulls and chaff (e.g., almond,
walnut, peanut, rice, and wheat),
bagasse, orchard prunings, corn stalks,
coffee bean hulls and grounds. This
definition of biomass fuel is not
intended to suggest that these materials
are or not solid waste.’’
The proposed rule included a
definition of waste heat boiler that
excluded from the definition units with
supplemental burners that are designed
to supply 50 percent or more of the total
rated heat input capacity. The final
definition was revised to include all
waste heat boilers. The final definition
is: ‘‘Waste heat boiler means a device
that recovers normally unused energy
and converts it to usable heat. Waste
heat boilers are also referred to as heat
recovery steam generators.’’ Similarly,
the waste heat process heater definition
was revised to read as follows: ‘‘Waste
heat process heater means an enclosed
device that recovers normally unused
energy and converts it to usable heat.
Waste heat process heaters are also
referred to as recuperative process
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heaters.’’ These changes were made in
order to exempt the types of units
intended at proposal.
The proposed rule exempted blast
furnace gas fuel-fired boiler or process
heaters, and defined these units as units
combusting 90 percent or more of its
total heat input from blast furnace gas.
We have changed the requirement to 90
percent or more of its total volume of
gas in this final rule. This change was
made so that the units that were
intended to be exempted from this final
rule would be exempted. The wording
of the proposed exemption did not
exempt units that were intended to be
exempted because the heating value of
blast furnace gas is not as high as that
of natural gas.
The proposed rule exempted units
that are an affected source in another
MACT standard. We amended this
language to include any unit that is part
of the affected source subject to another
MACT standard. We also exempted any
unit that is used as a control device to
comply with another MACT standard,
provided that at least 50 percent of the
heat input is provided by the gas stream
that is regulated under another MACT
standard. This change was made in
order to encourage the recovery of
energy from high heating value gases
that would otherwise be flared.
B. Subcategories
In the proposed rule, for the fueldependent HAP (metals, Hg, acid gases),
we identified the following five basic
unit types as subcategories: (1) Units
designed to burn coal, (2) units designed
to burn biomass, (3) units designed to
burn liquid fuel, (4) units designed to
burn natural gas/refinery gas, and (5)
units designed to burn other process
gases. In this final rule, for fueldependent HAP, we combined the
subcategories for units designed to
combust coal and biomass into a
subcategory for units designed to burn
solid fuels. We changed the subcategory
for units designed to burn natural gas/
refinery gas to a subcategory for units
that burn natural gas, refinery gas, and
other clean gas. We also added
subcategories for non-continental liquid
units and limited-use units.
As described in the preamble to the
proposed rule, within the basic unit
types there are different designs and
combustion systems that, while having
a minor effect on fuel-dependent HAP
emissions, have a much larger effect on
pollutants whose emissions depend on
the combustion conditions in a boiler or
process heater. In the case of boilers and
process heaters, the combustion-related
pollutants are the organic HAP. In the
proposed rule, we identified the
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following 11 subcategories for organic
HAP: (1) Pulverized coal units; (2)
stokers designed to burn coal; (3)
fluidized bed units designed to burn
coal; (4) stokers designed to burn
biomass; (5) fluidized bed units
designed to burn biomass; (6)
suspension burners/dutch ovens
designed to burn biomass; (7) fuel cells
designed to burn biomass; (8) units
designed to burn liquid fuel; (9) units
designed to burn natural gas/refinery
gas; (10) units designed to burn other
gases; and (11) metal process furnaces.
In this final rule, we added
subcategories for biomass suspension/
grate units, non-continental liquid units,
and limited-use units.
srobinson on DSKHWCL6B1PROD with RULES5
C. Emission Limits
The proposed rule included
numerical emission limits for PM, Hg,
HCl, CO, and dioxin/furan, and limits
for those same pollutants are included
in this final rule. Unlike the proposed
rule, we included a compliance
alternative in the final rule to allow
owners and operators of existing
affected sources to demonstrate
compliance on an output-basis instead
of on a heat input basis. Compliance
with the alternate output-based
emission limits would require
measurement of boiler operating
parameters associated with the mass
rate of emissions and energy outputs. If
you elect to comply with the alternate
output-based emission limits, you must
use equations provided in the final rule
to demonstrate that emissions from the
applicable units do not exceed the
output-based emission limits specified
in the final rule. If you use this
compliance alternative using the
emission credit approach, you must also
establish a benchmark, calculate and
document the emission credits
generated from energy conservation
measures implemented, and develop
and submit the implementation plan no
later than 180 days before the date that
the facility intends to demonstrate
compliance.
D. Work Practices
This final rule includes work practice
standards for most of the same units for
which we proposed work practice
standards, including new and existing
units in the Gas 1 subcategory, existing
units with heat input capacity less than
10 MMBtu/hr, and new and existing
metal process furnaces. In addition to
those subcategories for which we
proposed work practices, this final rule
includes work practices for all units
during periods of startup and shutdown,
new units with heat input capacity less
than 10 MMBtu/hr, limited use units,
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and units combusting other clean gases.
Other clean gases are gases, other than
natural gas and refinery gas (as defined
in this final rule), that meet contaminant
level specifications that are provided in
the final rule.
E. Energy Assessment Requirements
In this final rule, we have expanded
the definition of energy assessment with
respect to the requirements of Table 3 of
this final rule, by providing a duration
for performing the energy assessment
and defining the evaluation
requirements for each boiler system and
energy use system. These requirements
are based on the total annual heat input
to the affected boilers and process
heaters.
This final rule requires an energy
assessment for facilities with affected
boilers and process heaters using less
than 0.3 trillion Btu per year (TBtu/y)
heat input to be one day in length
maximum. The boiler system and
energy use system accounting for at
least 50 percent of the energy output
from these units must be evaluated to
identify energy savings opportunities
within the limit of performing a one day
energy assessment. An energy
assessment for a facility with affected
boilers and process heaters using 0.3 to
1 TBtu/year must be three days in
length maximum. From these boilers,
the boiler system and any energy use
system accounting for at least 33 percent
of the energy output will be evaluated,
within the limit of performing a three
day energy assessment. For facilities
with affected boilers and process heaters
using greater than 1 TBtu/year heat
input, the energy assessment must
address the boiler system and any
energy use system accounting for at
least 20 percent of the energy output to
identify energy savings opportunities.
The expanded definition for energy
assessment clarifies the duration and
requirements for each energy
assessment for various units based on
energy use. We have also added a
definition for steam and process heating
systems to clarify the components for
each boiler system which must be
considered during the energy
assessment, including elements such as
combustion management, thermal
energy recovery, energy resource
selection, and the steam end-use
management of each affected boiler.
Lastly, we have clarified the
requirement in Table 3 to evaluate
facility energy management practices as
part of the energy assessment and a
definition of an energy management
program was added. The use of the
ENERGY STAR Facility Energy
Assessment Matrix as part of this review
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is recommended, but it was removed as
a requirement in Table 3. The definition
of an energy management program
added to the rule is consistent with the
ENERGY STAR Guidelines for Energy
Management that can be referenced for
further guidance. ENERGY STAR
provides a variety of tools and resources
that support energy management
programs. For more information, visit
https://www.energystar.gov.
F. Requirements During Startup,
Shutdown, and Malfunction
For startup, shutdown, and
malfunction (SSM), the requirements
have changed since proposal. For
periods of startup and shutdown, EPA is
finalizing work practice standards,
which require following manufacturers
specifications for minimizing periods of
startup and shutdown, in lieu of
numeric emission limits. For
malfunctions, EPA added affirmative
defense language to this final rule for
exceedances of the numerical emission
limits that are caused by malfunctions.
G. Testing and Initial Compliance
The first significant change to the
testing and initial compliance
requirements is that units greater than
100 MMBtu/hr must comply with the
CO limits using a stack test rather than
CO CEMS. EPA also added optional
output-based limits that promote energy
efficient boiler operation. Another
significant change is that for units
combusting gaseous fuels other than
natural gas or refinery gas, in order to
qualify for the Gas 1 subcategory work
practice standard, the gases that will be
combusted must be certified to meet the
contaminant levels specified for Hg and
hydrogen sulfide (H2S) in this final rule.
Finally, EPA has changed the dioxin/
furan testing requirement to a one-time
compliance demonstration due to the
low dioxin/furan emissions
demonstrated by the vast majority of
sources that have tested for dioxin/
furan.
H. Continuous Compliance
The only significant change to the
continuous compliance requirements is
for monitoring of CO. Rather than using
CO CEMS, as proposed, units will be
required to continuously monitor and
record the oxygen level in their flue gas
during the initial compliance test and
establish an operating limit that requires
that the unit operate at an oxygen
percentage of at least 90 percent of the
operating limit on a 12-hour block
average basis. Units will be required to
continuously monitor oxygen to ensure
continuous compliance.
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I. Notification, Recordkeeping, and
Reporting
In this final action, we are requiring
that owners or operators of boilers that
choose to commence or recommence
combustion of solid waste must provide
30 days notice of the date upon which
the source will commence or
recommence combustion of solid waste.
The notification must identify the name
of the owner or operator of the affected
source, the location of the source, the
boiler(s) or process heater(s) that will
commence burning solid waste, and the
date of the notice; the currently
applicable subcategory under this
subpart; the date on which the unit
became subject to the currently
applicable emission limits; and the date
upon which the unit will commence or
recommence combusting solid waste.
For each limited-use unit, owners or
operators must monitor and record the
operating hours on a monthly basis for
the unit. This will ensure that units
qualify for the limited-use subcategory.
We also added a requirement that
sources keep records of operating load
in order to demonstrate continuous
compliance with the operating load
operating limit.
When malfunctions occur, owners or
operators must keep records of the
occurrence and duration of each
malfunction of the boiler or process
heater, or of the associated air pollution
control and monitoring equipment, as
well as records of actions taken during
periods of malfunction to minimize
emissions, including corrective actions
to restore the malfunctioning boiler or
process heater, air pollution control, or
monitoring equipment to its normal or
usual manner of operation.
Finally, for facilities that elect to use
emission credits from energy
conservation measures to demonstrate
compliance, owners or operators must
keep a copy of the Implementation Plan
required in this rule and copies of all
data and calculations used to establish
credits.
srobinson on DSKHWCL6B1PROD with RULES5
J. Technical/Editorial Corrections
In this final action, we are making a
number of technical corrections and
clarifications to subpart DDDDD. These
changes improve the clarity and
procedures for implementing the
emission limitations to affected sources.
We are also clarifying several
definitions to help affected sources
determine their applicability. We have
modified some of the regulatory
language that we proposed based on
public comments.
In several places throughout the
subpart, including the associated tables,
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we have corrected the cross-references
to other sections and paragraphs of the
subpart.
We revised 40 CFR 63.7485 to clarify
that for the purposes of subpart DDDDD,
a major source of HAP is as defined in
40 CFR 63.2, except that for oil and gas
facilities a major source of HAP is as
defined in 40 CFR 63.761 (40 CFR part
63, subpart HH, National Emission
Standards for Hazardous Air Pollutants
from Oil and Natural Gas Production
Facilities). This change was made
because facilities subject to subpart HH
contain units that will be subject to
subject DDDDD.
The word ‘‘specifically’’ was removed
from § 63.7491(i) in order to clarify the
exclusion for boilers and process heaters
regulated by other HAP regulations.
We revised 40 CFR 63.7505(c) to
clarify that performance testing is
needed only if a boiler or process heater
is subject to an applicable emission
limit listed in Table 2.
We made several changes to the initial
compliance demonstration
requirements. We revised 40 CFR
63.7510(a) to clarify that sources using
a second fuel only for start up, shut
down, and/or transient flame stability
are still considered to be sources using
a single fuel. We revised 40 CFR
63.7510(c) to clarify that boilers and
process heaters with a heat input
capacity below 10 MMBtu per hour are
not required to conduct a performance
test for CO because they are not subject
to a numerical emission limit for CO. In
40 CFR 63.7510(d), we clarified that
boilers and process heaters that use a
CEMS for PM are exempt from the
performance testing and operating limit
requirements specified in 40 CFR
63.7510(a) because the CEMS
demonstrates continuous compliance.
We revised 40 CFR 63.7510(c) and (d) to
clarify that compliance for those
provisions does not apply to units
burning natural gas or refinery gas.
We changed the performance testing
requirements in 40 CFR 63.7515(b), (c),
and (d) to state that performance testing
for a given pollutant may be performed
every 3 years, instead of annually, if
measured emissions during 2
consecutive annual performance tests
are less than 75 percent of the
applicable emission limit.
In 40 CFR 63.7515(e), we clarified that
boilers and process heaters with a heat
input capacity below 10 MMBtu per
hour are required to conduct tune-ups
biennially, while larger natural gas and
other Gas 1 units are required to
conduct annual tune-ups.
We revised 40 CFR 63.7515(f) to
clarify that monthly fuel analyses are
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required only for fuel types for which
emission limits apply.
We made several changes to 40 CFR
63.7520 to clarify the performance
testing requirements. We revised
paragraph (c) to clarify that performance
tests must be conducted at
representative operating load
conditions, instead of at the maximum
normal operating load. Language was
also added to this section and to Table
4 to subpart DDDDD to establish an
operating limit for the boiler or process
heater and clarified that the operating
load must not exceed 110 percent of the
load used during the performance test.
We revised paragraph (d) to clarify that
compliance with operating limits using
a continuous parameter monitoring
systems are based on the 4-hour block
averages of the data collected by the
continuous parameter monitoring
systems.
In 40 CFR 63.7522, we made several
changes to the provisions for using
emissions averaging. In paragraph (a),
we clarified that average emissions must
be ‘‘* * * not more than 90 percent of
the applicable emission limit.’’ We also
added a sentence to clarify that new
boilers and process heaters may not be
included in an emissions average used
to demonstrate compliance according to
that section. Equations 2 and 3 were
revised to correct the discount factor
from 0.9 to 1.1 because the actual
emissions are multiplied by the
discount factor. We also revised
paragraph (c) to clarify that the deadline
to establish emission caps to
demonstrate compliance with the
emission averaging option is 60 days
after the publication of the final rule as
referenced in paragraph (g)(2)(i), and
revised paragraph (g) to clarify that
facilities are required to submit an
implementation plan as referenced in
§ 63.7522(g)(1).
We made several clarifying changes to
the monitoring requirements in 40 CFR
63.7525. We revised paragraph (a) to
clarify that only boilers or process
heaters subject to a CO limit are
required to install a continuous oxygen
monitoring system. We adopted
language from § 63.7525(d)(2) to
§ 63.7525(a)(6) to clarify what
constitutes a deviation. In 40 CFR
63.7525(c)(7), we clarified that owners/
operators are required to determine 6minute and daily block averages
excluding data from periods in which
the continuous opacity monitoring
system is out of control.
The initial compliance provisions in
40 CFR 63.7530(b) were revised to
clarify that facilities are exempted from
the initial compliance requirements of
conducting a fuel analysis if only one
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fuel type is used. We revised 40 CFR
63.7530(d) to clarify that units less than
10 MMBtu per hour are required to
submit a signed statement with the
Notification of Compliance Status report
that indicates a tune-up has been
conducted.
We revised 40 CFR 63.7540(a)(9)(i) to
remove the reference to Procedure 2 in
Appendix F to 40 CFR part 60;
Procedure 2 specifies the ongoing QA/
QC requirements for PM CEMS after
certification and is correctly referenced
in paragraph (a)(9)(iii) of that section.
We revised the notification
requirements in 40 CFR 63.7545 to
clarify that notifications should be
submitted to the delegated authority,
and to clarify that the Notification of
Intent to conduct a performance test
must be submitted 60 days before the
test is scheduled to begin.
The reporting requirements originally
in 40 CFR 63.7550(g) and (g)(1) through
(g)(3) are more correctly considered
notification requirements, so they were
moved to § 63.7545(e)(8).
In response to comments asking for
clarification, we have added definitions
to 40 CFR 63.7575 for ‘‘Calendar year,’’
‘‘Operating day,’’ ‘‘Refinery gas,’’ and
‘‘Valid hourly average.’’ We have also
revised several definitions in that
section based on public comments. For
example, we revised the definition of
‘‘boiler’’ to describe what is meant by the
term ‘‘controlled flame combustion’’ as
used in that definition; revised ‘‘metal
processing furnace’’ to include
homogenizing furnaces; revised the
definitions of ‘‘dry scrubber,’’
‘‘electrostatic precipitator,’’ and ‘‘fabric
filter,’’ to indicate that these are all
considered dry control systems. The
definition of ‘‘wet scrubber’’ was revised
to clarify that, ‘‘A wet scrubber creates
an aqueous stream or slurry as a
byproduct of the emissions control
process.’’
The definition of ‘‘Tune-up’’ was
removed from 40 CFR 63.7575 because
all of the requirements for a tune-up are
provided in the rule language at 40 CFR
63.7540(a)(10), making the definition
unnecessary.
Several of the definitions in 40 CFR
64.7575 were revised to clarify the types
of equipment to which different
standards apply. For example, the
definition of ‘‘Temporary boiler’’ was
revised to include additional criteria
that could be used to identify temporary
boilers from permanently installed
units. The definition of ‘‘Unit designed
to burn oil subcategory’’ was revised to
exclude periods of gas curtailment and
gas supply emergency from the 48-hour
limit on liquid fuel combustion.
Likewise, the definition of ‘‘Period of
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natural gas curtailment’’ was revised to
clarify that contractual agreements for
curtailed gas usage or fluctuations in
price do not constitute periods of gas
curtailment under the scope of this
regulation. The definition of ‘‘Waste heat
boiler’’ was revised to remove the
criteria that 50 percent of total rated
heat input capacity had to be from waste
gases. We also revised the definition of
‘‘Natural gas’’ to include gas derived
from naturally occurring mixtures found
in geological formations as long as the
principal constituent is methane,
consistent with the definition provided
in 40 CFR part 60 subpart Db. A
definition of propane, was also
incorporated into the definition of
natural gas.
Several changes were made to the
tables to subpart DDDDD as a result of
the public comments on the proposed
rule.
In Tables 1 and 2, the references to
‘‘Other gases’’ were revised to ‘‘Gas 2’’ to
clarify that units burning natural gas,
refinery gas, or other clean gases are not
subject to emission limitations. The
emission limits in these two tables were
also revised to include averaging times
for those pollutants for which
measurements are taken with a
continuous emission monitor.
In Table 3, the references to
‘‘§ 63.11202 and § 63.11203’’ in the table
heading were revised to correctly
reference 40 CFR 63.7540. The text in
the first and second column of Table 3
was revised to clarify that the
requirements apply to both boilers and
process heaters. A new row was added
to clarify that work practice standards
apply to new boilers or process heaters
with a rated heat input capacity less
than 10 MMBtu per hour. Language was
also added to clarify that the energy
assessment is a one-time requirement
for existing boilers and process heaters.
Additionally, new language was added
clarifying the evaluation of the facility’s
energy management program as part of
the energy assessment.
In Table 4, operating limits for pH
added to Item 1 for wet scrubbers, as
specified in 40 CFR 63.7530(b)(3)(i).
Item 5 revised to clarify that ‘‘Any other
control type’’ only means add-on airpollution control devices. The operating
limits were also revised to clarify which
units and control combinations were
required to install and operate a bag leak
detection system, to install and operate
a continuous opacity monitor, or to
monitor voltage and amperage of an
ESP. These changes removed the
appearance that some units would need
to do more than one type of monitoring
for control of PM. This table was also
revised to include a row for an operating
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limit for unit operating load for those
units that demonstrate compliance
using a performance test.
Table 5 was revised to include EPA
Method 23 as the accepted method for
measuring dioxin/furan. A new Table 11
was also added to document the toxic
equivalency factors that should be used
to demonstrate compliance with the
toxic equivalents (TEQ) emission limits.
Table 7 was revised to include dry
scrubbers and activated carbon injection
used to comply with Hg or dioxin/furan
emission limitations, and to include
procedures for determining the
corresponding operating limit
requirements. Procedures were also
added for determining the operating
limit for unit operating load for units
that demonstrate compliance through
performance testing. Finally, this table
was revised to clarify how the operating
limits should be determined for wet
scrubbers and for ESPs operated with
wet scrubbers.
Table 8 was revised to correct certain
cross-references to 40 CFR 63.7530, and
to include procedures for demonstrating
continuous compliance with the
operating limit for unit operating load.
Table 9 was revised to correct crossreferences to 40 CFR 63.7550(c) and
Table 3 for work practice standards.
Language in Item 1.c. revised to more
clearly match the language in 40 CFR
63.7530(d) and (e), and Item 1.c. was
split into Items 1.c. and 1.d.
K. Other
The definition of a boiler and the
definition of a process heater have been
revised to include units that combust
solid waste but are exempt, by statute,
from section 129. This change was
necessary in order to provide coverage
of units that would otherwise be exempt
from any requirements. The revised
definitions read as follows:
Boiler means an enclosed device
using controlled flame combustion and
having the primary purpose of
recovering thermal energy in the form of
steam or hot water. Controlled flame
combustion refers to a steady-state, or
near steady-state, process wherein fuel
and/or oxidizer feed rates are
controlled. A device combusting solid
waste, as defined in 40 CFR 241.3, is not
a boiler unless the device is exempt
from the definition of a solid waste
incineration unit as provided in CAA
section 129(g)(1). Waste heat boilers are
excluded from this definition.
Process heater means an enclosed
device using controlled flame, and the
unit’s primary purpose is to transfer
heat indirectly to a process material
(liquid, gas, or solid) or to a heat transfer
material for use in a process unit,
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instead of generating steam. Process
heaters are devices in which the
combustion gases do not directly come
into contact with process materials. For
purposes of this subpart, a device
combusting solid waste, as defined in 40
CFR 241.3, is not a process heater unless
the device is exempt from the definition
of a solid waste incineration unit as
provided in CAA section 129(g)(1).
Process heaters do not include units
used for comfort heat or space heat, food
preparation for on-site consumption, or
autoclaves.
As a result of new data received for
the floor calculations, revised treatment
of low reported CO data to consider
measurement error, and a new
subcategorization scheme, some of the
final CO limits for new sources in Table
1 of this final rule are more stringent
than proposed, as are some of the other
limits for certain subcategories (e.g., PM
and Hg for liquid fuel units, and PM and
HCl for solid fuel units when compared
to the proposed new source limits for
the proposed biomass/bio-based fuel
subcategory). Where a final limit is more
stringent than proposed, 40 CFR 63.6 of
subpart A (General Provisions), requires
that new sources that commenced
construction between proposal and
promulgation be allowed to comply
with the proposed limits for 3 years (i.e.,
up to the existing source compliance
date) and then comply with the final
limits for new sources listed in Table 1
of this final rule. In this final rule we
have added a new Table 12 to outline
the emission limits applicable to
sources that commenced construction
between proposal and promulgation and
updated the rule language to provide
instructions on which limits apply to
them for the 3 year period after this final
rule is published. These sources have
the option to comply with Table 1
(final) limits from the start, if they
choose.
V. Major Source Public Comments and
Responses
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A. MACT Floor Analysis
1. Pollutant-by-Pollutant Approach
Comment: Many commenters raised
concerns about the way EPA determined
the MACT floors using a pollutant-bypollutant approach. Commenters
contended that such a methodology
produced limits that are not achievable
in combination, and as such, the limits
do not comport with the intent of the
statute or the recent court decision
(NRDC v. EPA, 2007). Commenters
argue that while the Court’s 2007
decision in NRDC v. EPA vacating the
first ICI boiler and process heater MACT
standard directed EPA to consider
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individual HAPs, it did not direct EPA
to establish a separate floor for each
HAP. Commenters further added that
the Clean Air Act (CAA) directs EPA to
set standards based on the overall
performance of ‘‘sources’’ and sections
112(d)(1), (2), and (3) specify that
emissions standards be established on
the ‘‘in practice’’ performance of a
‘‘source’’ in the category or subcategory.
If Congress had intended for EPA to
establish MACT floor levels considering
the achievable emission limits of
individual HAPs, it could have worded
112(d)(3) to refer to the best-performing
sources ‘‘for each pollutant.’’ Many
commenters added that EPA’s discretion
in setting standards is limited to
distinguishing among classes, types, and
sizes of sources. However, Congress
limited EPA’s authority to parse units
and sources with similar design and
types but it does not allow EPA to
‘‘distinguish’’ units and sources by
individual pollutant as proposed in this
rule [Sierra Club v. EPA, 551 F.3d 1019,
1028 (D.C. Cir. 2008)]. By calculating
each MACT floor independently of the
other pollutants, the combination of
HAP limits results in a set of standards
that only a hypothetical ‘‘best
performing’’ unit could achieve.
Many commenters who criticized the
pollutant-by-pollutant approach also
filed comments on other rules such as
the recent Portland Cement NESHAP
and the NSPS and Emission Guidelines
for Hospital/Medical Infectious Waste
Incinerators (HMIWI). Some
commenters expressed concern that
EPA used a similar pollutant-bypollutant approach in the HMIWI
rulemaking and that rulemaking is being
challenged before the D.C. Circuit.
Commenters also submitted a variety of
suggestions on calculating a multipollutant approach. Some commenters
suggested that human health be
considered by weighting pollutants
according to relative-toxicity and then
ranking the units in each subcategory
according to their weighted emission
totals in order to identify the best
performing 12 percent of sources for all
pollutants.
Response: We disagree with the
commenters who believe MACT floors
cannot be set on a pollutant-bypollutant basis. Contrary to the
commenters’ suggestion, section
112(d)(3) does not mandate a total
facility approach. A reasonable
interpretation of section 112(d)(3) is that
MACT floors may be established on a
HAP-by-HAP basis, so that there can be
different pools of best performers for
each HAP. Indeed, as illustrated below,
the total facility approach not only is
not compelled by the statutory language
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but can lead to results so arbitrary that
the approach may simply not be legally
permissible.
Section 112(d)(3) is ambiguous as to
whether the MACT floor is to be based
on the performance of an entire source
or on the performance achieved in
controlling particular HAP. Congress
specified in section 112(d)(3) the
minimum level of emission reduction
that could satisfy the requirement to
adopt MACT. For new sources, this
floor level is to be ‘‘the emission control
that is achieved in practice by the best
controlled similar source.’’ For existing
sources, the floor level is to be ‘‘the
average emission limitation achieved by
the best performing 12 percent of the
existing sources’’ for categories and
subcategories with 30 or more sources,
or ‘‘the average emission limitation
achieved by the best performing 5
sources’’ for categories and subcategories
with fewer than 30 sources.
Commenters point to the statute’s
reference to the best performing
‘‘sources,’’ and claim that Congress
would have specifically referred to the
best performing sources ‘‘for each
pollutant’’ if it intended for EPA to
establish MACT floors separately for
each HAP. EPA disagrees. The language
of the Act does not address whether
floor levels can be established HAP-byHAP or by any other means. The
reference to ‘‘sources’’ does not lead to
the assumption the commenters make
that the best performing sources can
only be the best-performing sources for
the entire suite of regulated HAP.
Instead, the language can be reasonably
interpreted as referring to the source as
a whole or to performance as to a
particular HAP. Similarly, the reference
in the new source MACT floor provision
to ‘‘emission control achieved by the
best controlled similar source’’ can mean
emission control as to a particular HAP
or emission control achieved by a
source as a whole.
Industry commenters also stressed
that section 112(d) requires that floors
be based on actual performance from
real facilities, pointing to such language
as ‘‘existing source’’, ‘‘best performing’’,
and ‘‘achieved in practice’’. EPA agrees
that this language refers to sources’
actual operation, but again the language
says nothing about whether it is
referring to performance as to individual
HAP or to single facility’s performance
for all HAP. Industry commenters also
said that Congress could have mandated
a HAP-by-HAP result by using the
phrase ‘‘for each HAP’’ at appropriate
points in section 112(d). The fact that
Congress did not do so does not compel
any inference that Congress was subsilentio mandating a different result
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when it left the provision ambiguous on
this issue. The argument that MACT
floors set HAP-by-HAP are based on the
performance of a hypothetical facility,
so that the limitations are not based on
those achieved in practice, just re-begs
the question of whether section
112(d)(3) refers to whole facilities or
individual HAP. All of the limitations in
the floors in this rule of course reflect
sources’ actual performance and were
achieved in practice. Finally, there are
a number of existing units that meet all
of the final existing source emission
limits.
Commenters also point to EPA’s
subcategorization authority, and claim
that because Congress authorized EPA
to distinguish among classes, types, and
sizes of units, EPA cannot distinguish
units by individual pollutant, as they
allege EPA did in the proposed rule.
However, that statutory language
addresses EPA’s authority to
subcategorize sources within a source
category prior to setting standards,
which EPA has done for boilers and
process heaters. EPA is not
distinguishing within each subcategory
based on HAP emitted. Rather, it is
establishing emissions standards based
on the emissions limits achieved by
units in each subcategory. Therefore,
EPA’s subcategorization authority is
irrelevant to the question of how EPA
establishes MACT floor standards once
it has made the decision to distinguish
among sources and create subcategories.
EPA’s long-standing interpretation of
the Act is that the existing and new
source MACT floors are to be
established on a HAP-by-HAP basis.
One reason for this interpretation is that
a whole plant approach could yield
least common denominator floors—that
is floors reflecting mediocre or no
control, rather than performance which
is the average of what best performers
have achieved. See 61 FR at 173687
(April 19, 1996); 62 FR at 48363–64
(September 15, 1997) (same approach
adopted under the very similar language
of section 129(a)(2)). Such an approach
would allow the performance of sources
that are outside of the best-performing
12 percent for certain pollutants to be
included in the floor calculations for
those same pollutants, and it is even
conceivable that the worst performing
source for a pollutant could be
considered a best performer overall, a
result Congress could not have
intended. Inclusion of units that are
outside of the best performing 12
percent for particular pollutants would
lead to emission limits that do not meet
the requirements of the statute.
For example, if the best performing 12
percent of facilities for HAP metals were
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also the worst performing units for
organics, the floor for organics or metals
would end up not reflecting best
performance. In such a situation, EPA
would have to make some type of value
judgment as to which pollutant
reductions are most critical to decide
which sources are best controlled.3
Such value judgments are antithetical to
the direction of the statute at the MACT
floor-setting stage. Commenters
suggested that a multi-pollutant
approach could be implemented by
weighting pollutants according to
relative toxicity and calculating
weighted emissions totals to use as a
basis for identifying and ranking best
performers. This suggested approach
would require EPA to essentially
prioritize the regulated HAP based on
relative risk to human health of each
pollutant, where risk is a criterion that
has no place in the establishment of
MACT floors, which are required by
statute to be based on technology.
The central purpose of the amended
air toxic provisions was to apply strict
technology-based emission controls on
HAPs. See, e.g., H. Rep. No. 952, 101st
Cong. 2d sess. 338. The floor’s specific
purpose was to assure that
consideration of economic and other
impacts not be used to ‘‘gut the
standards. While costs are by no means
irrelevant, they should by no means be
the determining factors. There needs to
be a minimum degree of control in
relation to the control technologies that
have already been attained by the best
existing sources.’’ A Legislative History
of the Clean Air Act Vol. II at 2897
(statement of Rep. Collins). An
interpretation that the floor level of
control must be limited by the
performance of devices that only control
some of these pollutants effectively
‘‘guts the standards’’ by including worse
performers in the averaging process,
whereas EPA’s interpretation promotes
the evident Congressional objective of
having the floor reflect the average
performance of best performing sources.
Since Congress has not spoken to the
precise question at issue, and the
Agency’s interpretation effectuates
statutory goals and policies in a
reasonable manner, its interpretation
must be upheld. See Chevron v. NRDC,
467 U.S. 837 (1984).4
3 See Petitioners Brief in Medical Waste Institute
et al. v. EPA, No. 09–1297 (D.C. Cir.) pointing out,
in this context, that ‘‘the best performers for some
pollutants are the worst performers for others’’ (p.
34) and ‘‘[s]ome of the best performer for certain
pollutants are among the worst performers for
others.’’
4 Since industry commenters argued that the
statute can only be read to allow floors to be
determined on a single source basis, commenters
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It is true that legislative history can
sometimes be so clear as to give clear
meaning to what is otherwise
ambiguous statutory text. As just
explained, EPA’s HAP-by-HAP
approach fulfills the evident statutory
purpose and is supported by the most
pertinent legislative history. A few
industry commenters nonetheless
indicated that a HAP-by-HAP approach
is inconsistent with legislative history to
section 112(d), citing to page 169 of the
Senate Report. Since this Report was to
a version of the bill which did not
include a floor provision at all (much
less the language at issue here), it is of
no relevance. National Lime II, 233 F.
3d at 638.
Industry commenters also noted that
EPA retains the duty to investigate and,
if justifiable, to adopt beyond the floor
standards, so that potential least
common denominator floors resulting
from the whole facility approach would
not have to ‘‘gut the standards.’’ That
EPA may adopt more stringent
standards based on what is ‘‘achievable’’
after considering costs and other factors
is irrelevant to how EPA is required to
set MACT floors. MACT floors must be
based on the emission limitation
achieved by the best performing 12
percent of existing sources, and, for new
sources, on the level achieved by the
best controlled similar source, and EPA
must make this determination without
consideration of cost. At best, standards
reflecting a beyond-the-floor level of
performance will have to be costjustified; at worst, standards will remain
at levels reflecting mediocre
performance. Under either scenario,
Congress’ purpose in requiring floors is
compromised.
EPA notes, however, that if optimized
performance for different HAPs is not
technologically possible due to
mutually inconsistent control
technologies (for example, metals
performance decreases if organics
reduction is optimized), then this would
have to be taken into account by EPA in
establishing a floor (or floors). The
Senate Report indicates that if certain
types of otherwise needed controls are
mutually exclusive, EPA is to optimize
the part of the standard providing the
most environmental protection. S. Rep.
No. 228, 101st Cong. 1st sess. 168
(although, as noted, the bill
accompanying this Report contained no
floor provisions). It should be
offered no view of why their reading could be
viewed as reasonable in light of the statute’s goals
and objectives. It is not evident how any statutory
goal is promoted by an interpretation that allows
floors to be determined in a manner likely to result
in floors reflecting emissions from worst or
mediocre performers.
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emphasized, however, that ‘‘the fact that
no plant has been shown to be able to
meet all of the limitations does not
demonstrate that all the limitations are
not achievable.’’ Chemical
Manufacturers Association v. EPA, 885
F. 2d at 264 (upholding technologybased standards based on best
performance for each pollutant by
different plants, where at least one plant
met each of the limitations but no single
plant met all of them).
All available data for boilers and
process heaters indicate that there is no
technical problem achieving the floor
levels contained in this final rule for
each HAP simultaneously, using the
MACT floor technology. Data
demonstrating a technical conflict in
meeting all of the limits have not been
provided, and, in addition, there are a
number of units that meet all of the final
existing source emission limits.
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2. Minimum Number of Units To Set
New Source Floors
Comment: Many commenters
indicated that section 112 requires that
data from a minimum of 5 units is
required to set MACT floors for existing
sources. Commenters noted that EPA’s
use of less than 5 units for subcategories
with greater than 30 units is a legalistic
reading of section 112 that could result
in such absurd results as using 5 units
to set MACT floors for a subcategory
with 29 units and data for only 10 units,
but using a single unit to set MACT
floors for a subcategory with 31 units
and data for only 10 units.
Response: EPA does not agree that
section 112(d)(3) mandates a minimum
of 5 sources in all instances,
notwithstanding the incongruity of
having less data to establish floors for
larger source categories than is
mandated for smaller ones. The literal
language of the provision appears to
compel this result. Section 112(d)(3)
states that for categories and
subcategories with at least 30 sources,
the MACT floor for existing sources
shall be no less stringent than the
average emission limitation achieved by
the best-performing twelve percent of
the sources for which the Administrator
has emissions information. The plain
language of this provision requires that,
for subcategories with at least 30
sources but where the Administrator
only has emissions information on a
small number of units, the floor can be
no less stringent than the average
emission limitation achieved by the
best-performing twelve percent of those
sources.
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3. Treatment of Detection Levels
Comment: When setting the MACT
floors, non-detect values are present in
many of the datasets from best
performing units. Commenters provided
input on how these non-detect values
should be treated in the MACT floor
analysis. Some commenters agreed that
it is appropriate to keep the detection
levels as reported; while certain
commenters suggested that the detection
levels should be replaced using a value
of half the method detection limit
(MDL). Many other commenters stated
that data that are below the detection
limit should not be used in setting the
floors, and these data should be
replaced with a higher value including
either the MDL, limit of quantitation
(LOQ), practical quantitation limit
(PQL), or reporting limit (RL) for the
purposes of the MACT floor
calculations. Other commenters stated
all non-detect values should be
excluded from the floor analysis, or all
values should be treated as 0. Some
commenters stated it is necessary to
keep the data as reported because
changing values would lead to an
upward bias. Additional commenters
agreed with this basic premise, but
suggested that replacing non-detect data
with a value of half the MDL is
appropriate while still minimizing the
bias. They noted that treating
measurements below the MDL as
occurring at the MDL is statistically
incorrect and violates the statute’s ‘‘shall
not be less stringent than’’ requirement
for MACT floors. One commenter also
provided a reference for a statistical
method based on a log-normal
distribution of the data which estimated
the ‘‘maximum likelihood’’ of data
values; this result is slightly higher than
half the MDL. Some commenters stated
that it is necessary to substitute the
MDL value when performing the MACT
floor calculations. With MDL defined as
the lowest concentration that can be
distinguished from the blank at a
defined level of statistical significance,
this is an appropriate value. If MDL
values are not reported, one commenter
suggested an approach for estimating an
MDL equivalent value, but recognized
that the background laboratory and test
report files may not be available to EPA
in order to derive these estimates. Most
commenters representing industry and
industry trade groups argued that either
LOQ or PQL values should replace nondetects. The LOQ is defined as the
smallest concentration of the analyte
which can be measured. These
commenters contended that the LOQ
leads to a quantifiable amount of the
substance with an acceptable level of
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uncertainty. A few commenters
provided calculations showing some of
the proposed MACT floors were below
the LOQ. Additionally, some of these
commenters stated that using LOQ or
PQL values also incorporates additional
sources of random and inherent
sampling error throughout the testing
process, which is necessary. These
errors occur during sample collection,
sample recovery, and sample analysis;
MDL values only account for method
specific (e.g., instrument) errors. These
commenters contended that the three
times the MDL approach discussed in
the proposal accounts for some
measurement errors but does not
account for these unavoidable sampling
errors. The commenters also noted that
an LOQ is calculated as 3.18 times the
MDL, and PQL is calculated as 5–10
times the MDL. Many of the
commenters in support of using either
an LOQ or PQL value ultimately
believed a work practice is more
appropriate where a MACT floor limit is
below either of these two values. They
cited 112(h)(1) which allows work
practices under 112(h)(2) if ‘‘the
application of measurement
methodology to a particular class of
sources is not practicable due to
technological and economic
limitations’’. These commenters stated
that the inability of sources to
accurately measure a pollutant at the
level of the MACT floor qualifies as
such a technological limitation that
warrants a work practice standard.
Where the proposed MACT floor is
below the LOQ or PQL then that source
category has a technological
measurement limitation. A few
commenters suggested RL values should
be used when developing the floor
limits. They stated that the RL is the
lowest level at which the entire
analytical system gives reliable signals
and includes an acceptable calibration
point. They added that use of an
acceptable calibration point is critical in
showing that numbers are real versus
multiplying the MDL by various factors.
Several commenters stated that all
non-detect values should be excluded
from MACT floor calculations. They
believed that excluding all non-detect
values would eliminate any potential
errors or accuracy issues related to
testing for compliance. Due to
inconsistencies of the MDL value
reported for non-detect data, one
commenter suggested treating all such
values as zero. This would provide a
consistent approach for setting the floor
as well as determining compliance.
Issues discussed by a multitude of
commenters were that a wide range of
detection limit values were reported and
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that data from Phase I and Phase II
information collection requests (ICR) are
inconsistent. For all non-detect data,
facilities participating in the Phase II
ICR were instructed to report a detection
limit, but this resulted in a variety of
interpretations by the laboratories who
reported data. As such, commenters
provided examples where detected
values were lower than non-detect
values, and in some cases measured
values were reported lower than typical
method detection limits. Many of the
commenters stated it is critical that EPA
conduct a thorough quality review of
the data to determine if non-detect
values have been appropriately flagged
and to normalize the data on a
consistent basis. One commenter
presented an example dataset and the
potential implications of the treatment
of non-detect data for Hg emissions in
the biomass subcategory. This
commenter noted that a number of the
units with Phase I tests would no longer
be considered top performers if their
data were made consistent with the
Phase II criteria. Several commenters
provided remarks for EPA’s proposed
method of three times the MDL as an
option for setting limits. A few
commenters in support noted that this
approach provided a reasonable method
to account for data variability as it took
into account more than just analytical
instrument precision. Many other
commenters argued that this method
results in limits which are too low,
namely that it is still lower than the
LOQ value which they are in favor of as
a substitute for any reported non-detect
data. On the contrary, some other
commenters disagreed with this method
and claimed that it would lead to results
which introduce a high bias in the floor
setting process. A few contended that
multiplying by 3 would introduce a 300
percent error into the floor, resulting in
a floor that is less stringent than
required by the Act. Others suggested
that the MDL values are antiquated and
already too high and thus it is not
appropriate to multiply them by three.
Also, a few commenters suggested
multiplying the MDL by three would
not reflect the actual lower emissions
achieved by any source and as such is
unlawful under section 112(d).
Response: After consideration of the
various comments related to treatment
of detection limits in the development
of MACT floors, EPA’s approach for this
final rule is as follows. While
commenters suggested using values less
than the MDL, such values have not
been demonstrated to have been met
during the corresponding test run.
Therefore, EPA concluded that it is not
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appropriate, for development of MACT
floors, to use any value less than the
MDL. EPA also disagrees with
comments that emission levels at or
near the MDLs are appropriate levels to
use for standard setting without
consideration of measurement
imprecision, because the actual
performance of sources may differ
significantly from the measured values
or the MDL. Accordingly, for the boiler
and process heater source category,
which includes many sources with
emission levels at or near the MDL for
the various pollutants, EPA concluded
that measurement imprecision was a
significant factor that should be
included in the development of
emission limits. To determine an
appropriate methodology, EPA
examined the contribution of test
method measurement imprecision to the
variability of a set of emissions data.
One element of variability is associated
with method detection capabilities and
a second is a function of the
measurement value. Measurement
imprecision is proportionally highest for
values measured below or near a
method’s detection level and
proportionally decreasing for values
measured above the method detection
level.
The probability procedures applied in
calculating the floor or an emissions
limit inherently and reasonably account
for emissions data variability including
measurement imprecision when the
database represents multiple tests from
multiple emissions units for which all
of the data are measured significantly
above the method detection level. That
is less true when the database includes
emissions occurring below method
detection capabilities and are reported
as the method detection level values.
EPA’s guidance to respondents for
reporting pollutant emissions used to
support the data collection specified the
criteria for determining test-specific
method detection levels. Those criteria
insure that there is only about a 1
percent probability of an error in
deciding that the pollutant measured at
the method detection level is present
when in fact it was absent. Such a
probability is also called a false positive
or the alpha, Type I, error. Because of
sample and emissions matrix effects,
laboratory techniques, sample size, and
other factors, method detection levels
normally vary from test to test for any
specific test method and pollutant
measurement. The expected
measurement imprecision for an
emissions value occurring at or near the
method detection level is about 40 to 50
percent. Pollutant measurement
imprecision decreases to a consistent
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relative 10 to 15 percent for values
measured at a level about three times
the method detection level.5
Also in accordance with our
guidance, source owners identified
emissions data which were measured
below the method detection level and
reported those values as equal to the
method detection level as determined
for that test. An effect of reporting data
in this manner is that the resulting
database is truncated at the lower end
of the measurement range (i.e., no
values reported below the test-specific
method detection level). A floor or
emissions limit based on a truncated
database or otherwise including values
measured near the method detection
level may not adequately account for
measurement imprecision contribution
to the data variability. That is, an
emission limit set based on the use of
the MDL to represent data below the
MDL may be significantly different than
the actual levels achieved by the best
performing units due to the imprecision
of the measurements. This fact,
combined with the low levels of
emissions measured from many of the
best performing units, led EPA to
develop a procedure to account for the
contribution of measurement
imprecision to data variability.
We applied the following procedures
to account for the effect of measurement
imprecision associated with a database
that includes method detection level
data. The first step was to define a
method detection level that is
representative of the data used in
establishing the floor or emissions limit
and that also minimizes the influence of
an outlier test-specific method detection
level value. We reviewed each
pollutant-specific data set to identify the
highest test-specific method detection
level reported that was also equal to or
less than the average emissions level
(i.e., unadjusted for probability
confidence level) calculated for the data
set. We believe that this approach is
representative of the data collected to
develop the floor or emissions limit
while to some degree minimizing the
effect of a test(s) with an inordinately
high method detection level (e.g., the
sample volume was too small, the
laboratory technique was insufficiently
sensitive, or the procedure for
determining the detection level was
other than that specified).
The second step in the process is to
calculate three times the representative
5 American Society of Mechanical Engineers,
Reference Method Accuracy and Precision
(ReMAP): Phase 1, Precision of Manual Stack
Emission Measurements, CRTD Vol. 60, February
2001.
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method detection level 6 and compare
that value to the calculated floor or
emissions limit. If three times the
representative method detection level
were less than the calculated floor or
emissions limit calculated from the
upper prediction limit (UPL), we would
conclude that measurement variability
was adequately addressed because the
measurement inprecision at that level is
a consistent 10 to 15 percent. The
calculated floor or emissions limit
would need no adjustment. If, on the
other hand, the value equal to three
times the representative method
detection level were greater than the
UPL-based emission limit, we would
conclude that the calculated floor or
emission limit does not account entirely
for measurement variability. If
indicated, we substituted the value
equal to three times the representative
method detection level to apply as the
adjusted floor or emissions limit. This
adjusted value would ensure
measurement variability is adequately
addressed in the floor or the emissions
limit.
In response to comments that EPA
should have used the PQL, RL, or LOQ
values in place of non-detect values, we
disagree that use of those values is
appropriate for calculating the MACT
floors for two reasons. First, these terms
are not defined statistically or
consistently from method to method but
are relatively arbitrary multiples (e.g., 3
times, 5 times, or 10 times) of the MDL.
In some cases, a RL, LOQ, or PQL is a
value determined based on a laboratoryspecific procedure and not standardized
by the method. We could not apply data
arbitrarily adjusted or subject to
laboratory-specific variables in
establishing the floor. Second, we used
a value equal to three times a
representative MDL to compare with the
floor and to adjust the applicable
emissions limit, if necessary. We believe
that using a value equal to three times
the MDL sufficiently accounts for
measurement uncertainty for the
purposes of establishing compliance
and there is no need to try to define or
apply a PQL, LOQ, or RL for this
purpose.
4. Instrument Span for CO
Comment: Many commenters stated
that the reported data and limits for CO
are within the error range of analyzers
and CO CEMS. For Method 10, the
calibrated analyzers have an error of ±2
percent of the instrument span, with
spans ranging from 50 parts per million
(ppm) to 1000 ppm or greater. As such,
at a minimum there is a potential error
6 Ibid.
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of 1 ppm to 20 ppm (2 percent of 50
ppm and 1000 ppm, respectively) while
the liquid and other process gas
categories have floor limits set at 1 ppm.
Similarly, commenters noted that CO
CEMS have an allowable drift of 5
percent of the span, with similar span
ranges as Method 10. Commenters
questioned the technical feasibility of
complying with such low limits given
the range in span values and suggested
that EPA should review the data and
establish more appropriate limits in
consideration of measurement precision
concerns.
Response: EPA agrees with the
comment that many of the CO
measurements are within the error range
of analyzers, and EPA has taken steps to
mitigate the potential bias of such
measurements. The resulting emission
limits represent a level of performance
that has been demonstrated to be
achieved by the average of the best
performing 12 percent of sources while
considering variability introduced by
imprecision of the CO analyzers. As
explained below, our assessment
indicated that the site-specific estimated
measurement errors in some cases may
be higher than some of the reported
emissions levels. Therefore, for each
emission test used in the MACT floor
calculations we substituted the sitespecific estimated measurement error
for reported values below those values
in order to ensure the quality of the data
used to set the floors.
In response to the comments received,
we reviewed the quality of the data
relative to information provided for
each emissions test. Method 10 is
structured such that we can assess
measurement data quality relative to the
calibration span of the instrument (see
https://www.epa.gov/ttn/emc/promgate/
method10r06.pdf and https://
www.epa.gov/ttn/emc/promgate/
method7E.pdf). For example, the
allowable calibration error, system bias,
and drift requirements are directly
proportional to the site-specific
instrument calibration span (i.e., ± 2.0
percent of the calibration span value).
For instrument calibration span values
of 25 ppmv and less, the allowable
calibration error, bias, or drift values are
each ± 0.5 ppmv.
We can estimate the equivalent of the
method detection level for a
measurement with an instrumental test
method (e.g., EPA Methods 3A, 6C, 7E,
and 10) using a square root formula and
these allowable data quality criteria. For
example, in the case of a calibration
span value of 25 ppmv, the square root
formula (i.e., square root of the sum of
the squares) would indicate a value of
0.9 ppmv. Consistent with the
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methodology we applied for noninstrumental methods, discussed in the
previous comment response where we
established limits no less than 3 times
the MDL in order to avoid a large degree
of measurement imprecision, this
estimated measurement error value
would translate to a limit of 3.0 ppmv
(rounded up from 2.7 ppmv). For tests
done with calibration spans of greater
than 25 ppmv, the corresponding
estimated measurement error would be
greater. For example, the estimated
measurement error using the square root
formula for a calibration span of 100
ppmv would be about 4 ppmv which
would translate to a limit of 12 ppmv.
For a calibration span of 1000 ppmv, the
estimated measurement error would be
35 ppmv or a limit of about 100 ppmv.
5. Achievability of Limits
Comment: Several commenters were
concerned that only small subsets of
sources in each subcategory have
emissions stack test data. These
commenters added that less data means
the pool from which the best performing
12 percent of the existing sources are
drawn is smaller and, therefore, the
actual number of sources used to
determine the MACT floor is smaller.
The commenters suggested that EPA
should collect more data or provide
assurances that the limited available
data are representative for each
subcategory. Commenters suggested that
EPA could supplement testing data with
‘‘emissions information’’ such as fuel
records, production records and
associated emission factors, commercial
warranties and guarantees.
Commenters raised concerns that
existing units would have difficulty
demonstrating compliance with the
MACT floor limits. They suggested best
performers with advanced air pollution
control technologies should not be
required to install additional add-on
equipment to meet the emission limits.
Commenters requested that EPA assess
how many existing boilers and process
heaters in each subcategory will be able
to meet the standards without taking
any further control measures. Several
commenters contacted manufacturers
regarding a retrofit project for their
boilers and process heaters and they
noted that manufacturers were
unwilling to guarantee a retrofit would
meet the limits.
Similarly, commenters raised
concerns that new units would have
even more difficulty demonstrating
compliance with the MACT floor limits.
These commenters had difficulty
identifying a single source whose
emissions testing data demonstrated
they could achieve all of the MACT
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floors for new sources in combination.
Several commenters contacted boiler
and process heater manufacturers; all
were unable to offer commercial
emissions guarantees that a new unit
would meet the proposed limits. Some
commenters raised concerns about the
impacts of these stringent new unit
floors including: Deterring sources from
upgrading to new boilers as efficiency
gains provided by a new unit would be
offset by extensive controls and
threatening fuel diversity.
Some commenters expressed concern
that EPA had not properly evaluated
whether there are technically feasible
means of achieving the MACT floors.
The commenters contended that the
approach does not identify reasons why
best performing sources achieve
emissions levels reflected in the test
data and they suggested that the intent
of the MACT floor standard setting
process is to discover effective control
techniques so that other performers in
the source category could emulate those
techniques, reduce their emissions, and
achieve similar emission levels.
Commenters added that EPA has not
adequately considered air pollution
control device (APCD) conflicts with
one another or compatibility of controls
on certain boilers. Additionally,
choosing to optimize controls for one
pollutant may preclude optimization of
controls for another pollutant e.g.,
minimizing CO in the combustion
system is opposed to minimizing NOX
in most boiler burners.
Response: As mentioned elsewhere in
this preamble, EPA is required to
establish MACT floor levels based on
emissions limits achieved by sources for
which emissions information is
available to the Administrator. EPA has
revised the proposed MACT floors as
well as the proposed subcategories, as
explained above. EPA also examined
several ways in which it might be able
to use other types of emissions
information in addition to actual
emissions measurements. However, EPA
concluded that there was no appropriate
method of using different types of
information in a manner that could be
incorporated into the variability
analyses. EPA first assessed the
potential for estimating emissions for
sources that lacked actual emissions
data through the use of emission factors.
However, the emission factors lack any
degree of variability. Therefore, the use
of such data in this rulemaking would
have distorted the data variability in
many cases, leading to standards that
were more stringent than those
developed using emissions data only
and that likely underestimated actual
variability. EPA also considered
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whether it could otherwise estimate
emissions of sources that did not
provide emissions data. However, EPA
concluded that such estimations were
not possible without the development of
a technically appropriate approach to
evaluate relevant information, and
commenters did not provide any such
approaches. EPA’s approach provides
MACT floors that are consistent with
the requirements of section 112, because
the floors are based on the average
emissions performance of the best
performers for which the Administrator
has emissions information that is
appropriate to use in setting the floors.
EPA agrees with commenters who
note that many of the data sets are
small. However, stakeholders were
encouraged to provide additional data,
and EPA significantly revised some of
the proposed emission limits based on
new test data. We received little or no
additional data for some subcategories
for which data sets were small at
proposal. For all data sets, the final
emission limits are based on the
available data and reflect EPA’s
assessment of variability. Moreover,
after consideration of the comments on
the achievability of the emission limits,
EPA performed additional analyses and
detailed examinations of the data and
developed revised limits that are based
on what has been demonstrated to be
achieved in practice. As described in
more detail in the docket memorandum
entitled ‘‘Revised MACT Floor Analysis
(2011) for the Industrial, Commercial,
and Institutional Boilers and Process
Heaters National Emission Standards for
Hazardous Air Pollutants—Major
Source,’’ EPA has made adjustments to
treatment of non-detect values, the
statistical methodology, and monitoring
requirements, and also incorporated
new data and data corrections into our
analyses. Accordingly, the final
emission limits better reflect the
performance of the MACT floor units
than the proposed limits. EPA notes that
for each subcategory, there are existing
units that are meeting the MACT floor
limits or are expected to meet the limits
through application of available control
technology.
Finally, in response to comments
about low CO limits conflicting with a
unit’s ability to meet NOX requirements,
EPA does not have specific information
on the NOX limits and NOX emissions
for most of the units that will be subject
to the standard. However, the CO limits
have been revised as discussed
elsewhere in this preamble, and
compliance is based on a full load test,
while periods of startup and shutdown
are subject to a work practice standard.
To the extent that units cannot meet the
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CO floor and maintain NOX at the
required level, oxidation catalysts can
be used to reduce CO without an
increase in NOX. EPA has included
costs for these controls for many units
in the cost analysis, although data on
NOX requirements were not sufficient to
allow NOX to be part of the analyses.
Commenters did not provide any data
supporting claims that any of the other
emission limits or projected control
devices would interfere with a source’s
ability to meet any of the other emission
limits.
6. Comments on Technical Approaches
Comment: Several commenters
offered suggestions for adjusting the
treatment of data from common stacks.
Commenters suggested that it is
improper to count the data twice if two
boilers, in the same subcategory,
exhaust through a common stack. A test
conducted on the common stack does
not represent the actual emissions from
a single boiler, but rather reflects
emissions from the combined
simultaneous operation of the two
boilers and their associated control
device(s). The commenters contended
that it is impossible to claim the test
result would be exactly the same for
each boiler and they added that if a
common stack test turns out to be in the
lowest 12 percent in a subcategory,
counting it twice distorts the average of
the best performers and skews the
variability calculations. Commenters
also noted that it is also not appropriate
to divide emissions evenly between
each boiler. Instead these commenters
suggested that EPA use the data from
common stacks only a single time in the
MACT floor ranking and UPL
calculations.
Response: EPA’s current approach is
a reasonable approach for comingled
emissions, particularly in light of the
limited dataset available for some
subcategories, because EPA can not
accurately separate the fraction of the
emissions that came from the
combustion units and process emission
points that are comingled in the same
stack. Applying the emissions equally to
multiple units exhausting through a
common stack accurately represents the
emissions of those units on average.
Further, although the use of a data point
twice may dampen variability, the
inclusion of an extra unit in the floor
has the opposite effect on the overall
emission limit by increasing the
denominator of the floor calculation.
Either method could be used, but the
results would not differ significantly.
Furthermore, for existing sources,
MACT cannot be less stringent than the
average emission limitation achieved by
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the best performing 12 percent of
existing sources (for which emission
information is available). If EPA ignored
boilers that exhaust through a common
stack, it would be ignoring available
emissions information that is relevant to
setting the MACT floor standards.
Comment: Some commenters raised
concerns that the MACT floor
methodology doesn’t adequately address
the inherent variability with respect to
operating conditions and control device
performance. Operational variability can
include warm-ups, shutdowns, load
swings, and variations in fuel quality.
They contended that emissions data
relied upon in the proposal were
produced during reference method
performance testing under very limited
operating conditions and with a very
limited variation in potential fuel
quality. Other commenters raised
concerns that EPA has not properly
acknowledged the impact of fuel quality
on emissions. One commenter urged
caution to EPA when considering
variability to generate compliance
margins that are palatable to industry;
suggesting that this concept is not
incorporated in the statute.
Response: EPA is mindful of the need
to account for sources’ variability in
assessing sources’ performance when
developing technology-based standards.
EPA reviewed subcategory floor
calculations in light of these comments
and believes that the two-step MACT
floor analysis process adequately
addresses: (1) Performance testing
variability and (2) fuel analysis
variability estimations. EPA revised the
MACT floor calculations in light of data
submitted during and after the public
comment period and also modified the
approaches used at proposal for various
aspects of the floor calculations.
EPA first took fuel into consideration,
to the extent it is reflected in differences
in boiler design, when we divided the
source category into subcategories. EPA
is aware that differences between given
types of units, and fuel, can affect
technical feasibility of applying
emission control techniques, and has
addressed this concern in the final rule.
For a fuel based pollutant, such as PM,
performance testing must be conducted
under representative full load operating
conditions, which, along with the
parameter monitoring requirements,
provides an assurance that the standards
are being met at all times. For Hg and
HCl, we modified the fuel based
variability analysis in consideration of
comments received on this approach.
The first modification to the analysis
was the introduction of a solid fuel
subcategory, which includes any unit
burning at least 10 percent, on an
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annual heat input basis, of any coal,
fossil solid, biomass, or bio-based solid
fuel. Given the wide variety in fuel
types that compose the floor, the
statistical analysis accounts for some of
the inter-unit variability for different
fuel types identified to be in the floor.
The second modification was the
development of a fuel variability factor
(FVF). The FVF calculations were
similar to the calculations used at
proposal, but they were simplified to
remove the control efficiency
calculation and the method for
identifying outliers in the data was also
adjusted. The revised FVF analysis
calculated a ratio for all fuel analysis
data points for units in the top 12
percent for existing units and the top
performing unit for new units in each
subcategory. This ratio compared the
reported fuel analysis data, converted to
units of lb/MMBtu, to the emission test
outlet data, converted to units of lb/
MMBtu, during the stack tests. At
proposal we conducted an outlier
analysis of only the maximum ratios for
each unit, but we revised the outlier
analysis to consider all of the ratios
from top performers within each
subcategory. We then defined and
identified outliers using the test of 3
times the standard deviation and 3
minus the standard deviation for all of
the ratios in the subcategory. After
removing outliers, the remaining
maximum ratio for each subcategory
was identified and multiplied by the 99
percent UPL.
For a discussion of how EPA
considered other non-fuel variability
operations, such as boiler load, see
response to the comments provided
under ‘‘What did we do with the CO
Limits’’.
Comment: Several commenters argued
that it is inappropriate to rank units
according to the minimum stack test
since any boiler can experience a good
compliance test if conditions are
favorable. Many of these commenters
suggested that EPA should instead rank
the data on the average of all stack tests.
Another commenter suggested that the
different emission levels achieved by
different sources are just differences in
performance and basing the ranking on
the average would be more appropriate.
This commenter suggested that at a
minimum, the data used to rank and the
data used as inputs into the MACT floor
upper prediction limit calculation
should be consistent.
Response: In this final rule, EPA has
reasonably determined that the bestcontrolled source is the source with the
lowest stack test. EPA selected the
lowest stack test as a measure of best
performer because many units had only
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a single test available, and the
comparison of average performance
from two or more tests is not directly
comparable to a single test
measurement. However, all emission
tests of acceptable quality were used to
assess variability. As such, all data were
considered in the floor analyses. EPA
recognizes that each stack test data
point represents a true assessment of the
emissions for a combustor at a given
point in time. However, where units had
more than one test available, EPA also
considers these other tests to be
representative of the unit and relevant
to assess run-to-run and test-to-test
variability in the MACT floor UPL
calculation. EPA did screen and remove
certain test data from the MACT floor
calculations if that data were not
deemed representative of current
operating conditions.
7. Statistical Approach
There were several comments made
on specific aspects of the statistical
variability analysis including
suggestions for the appropriate
confidence interval, appropriate
statistic, and EPA’s methods for
determining the distribution of the
dataset. The specific comments and EPA
responses are outlined below.
Comment: Industry, industry
representatives, and environmental
advocacy groups had different
perspectives on the appropriateness of
the proposed 99 percent UPL.
Commenters from environmental
advocacy groups requested a lower UPL
with suggestions ranging between 50 to
95 percent. One commenter stated that
EPA over-counts for the potential for
future variability by using the 99
percent UPL for the entire data set and
it does not adequately account for all
variability, such as how unit
maintenance and operator training may
limit upward variability’s effect on
emission levels, and requests that EPA
explain and justify the selection of the
99 percent UPL as opposed to the 90 or
95 percent UPL. Another commenter
stated that most statistical analyses use
90 or 95 percent confidence intervals
and prediction intervals. The
commenter also claimed that 99 percent
is overly conservative and results in
twice as much HAP emissions and
reduced health benefits compared to a
lower UPL. Consequently the
commenter stated a lower UPL would
better withstand judicial review. One
commenter mentioned that there is
precedent for setting limits based on the
90th percentile and cited a 2006
analysis where EPA determined the best
demonstrated technology, which found
Hg reductions based on 90th percentile
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and deemed the 90th percentile
‘‘reasonable’’ because of how compliance
was to be determined and the high Hg
content of the fuel used when the
emissions data were collected. These
commenters also suggested that EPA did
not provide adequate rationale for
selecting the 99th percentile instead of
the 50th. These commenters noted that
civil enforcement of environmental
standards is based on a ‘‘preponderance
of the evidence’’ which merely requires
that a violation be more likely than not.
Commenters from industry and
industry representatives advocated for a
higher UPL. Commenters requested that
EPA increase the UPL to 99.9 percent in
order to better encompass unit
emissions variability and represent a
manageable risk. Industry, like
environmental advocacy groups, also
requested that EPA take into account
operator training and its effect on
emissions. The commenters claimed
that operators are compelled to set
emissions targets lower than limits to
create a compliance margin which helps
avoid violations and their
consequences. Commenters also cited
recent consideration of a 99.9 percent
UPL in the proposed HMIWI MACT
rule. Commenters claimed that since the
HMIWI database consisted of a small
dataset, it was unlikely full variability
was observed and thus EPA had no
valid statistical basis for the decisions to
use 99 percent in the final HWIMI rule.
The commenters suggested similar data
limitations in the boiler dataset and
argued that the 99.9 percent UPL should
be used to allow more of a margin for
all operating conditions and sample
collection variation due to the limited
data for the boiler MACT rule.
Response: In this final rule, EPA has
reasonably determined that 99 percent
UPL is appropriate for fuel based HAP,
and dioxin/furan, and a 99.9 percent
UPL is appropriate for CO. For fuelbased HAP the 99 percent confidence
level is consistent with other recent
rulemakings. See 75 FR 54975. Many of
the subcategories had limited data to
establish the MACT floor calculations
and EPA determined it was
inappropriate to use a confidence level
lower than 99 percent to set the
standard because doing so would result
in limits that the best performers would
be expected to exceed, while this final
rule requires that units meet the limits
at all times. Finally, for the fuel-based
pollutants, there are well established
control measures currently used on
units in the source category (fabric
filters for PM and Hg and wet or dry
scrubbers for HCl) that serve to mitigate,
to some degree, the variability in
emissions that can be expected. Given
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this additional consideration for fuelbased HAP, but recognizing the
emission limits must be met at all times
yet are based on short term stack test
data, EPA selected the 99 percent
confidence level. A lower confidence
level would result in emission limits
that even the best performing sources
would be expected to exceed.
For CO, EPA considered several
comments from industry and States,
which provided both quantitative and
qualitative comments on how CO
emissions vary with load, fuel mixes
and other routine operating conditions.
After considering these comments EPA
determined that a 99.9 percent
confidence level for CO would better
account for some of these fluctuations.
While a good deal of CO data are
available, at least for some of the
subcategories, the data show highly
variable emissions that can result from
situations beyond the control of the
operator, such as fuel moisture content
after a rain event, elevated moisture in
the air, and fuel feed issues or
inconsistency in the fuel. The higher
confidence level selected for CO is
intended to reflect the high degree of
variability in the emissions. For dioxin/
furan, we also are maintaining the 99
percent UPL. Although much of the
uncertainty associated with dioxin/
furan testing will be mitigated by the
requirement in EPA Method 23 to report
non-detect values as zero for
compliance purposes, the dioxin
emission limits remain quite low and
the 99 percent UPL provides a high
degree of confidence that the best
performing units will be able to meet
the standards.
Comment: Several commenters also
addressed concerns with how EPA
determined the distribution of the
dataset. Many commenters stated that
normal distribution theory has been
incorrectly applied to positively skewed
or log normally distributed emissions
data. Based on this, commenters
claimed that sample means, and
consequently the 99 percent UPL
calculation, were incorrectly
determined. Commenters suggested that
sample means should be computed
based on the arithmetic mean of
lognormal distribution. One commenter
requested that EPA consider using nonnormal distributions or non-parametric
methods in the analysis. Two
commenters noted that the technique
used by EPA based on logarithmic
transformation underestimates the
prediction limit for the mean and
requested that EPA use the 2004
Bhaumik and Gibbons procedure for
computing the UPL for log-normally
distributed data. Three commenters
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stated that EPA is not following its own
guidance document, Data Quality
Assessment: Statistical Methods for
Practitioners EPA QA/G–9S, for
determining whether or not a data set is
normally distributed and should explain
the reasons for not doing so. The
commenters then go on to request that
EPA follow its guidance documents
which recommend use other tests aside
from the skewness and kurtosis tests
when data are limited or if critical test
values are not available.
Response: EPA appreciates the
detailed suggestions for alternative
approaches to determine the dataset and
it has revised its default selection of
data distributions consistent with its
guidance document Data Quality
Assessment: Statistical Methods for
Practitioners EPA QA/G–9S. This
document indicates that most
environmental data are lognormally
distributed, so EPA has modified its
assumptions when the results of the
skewness and kurtosis tests result in a
tie, or when there are not enough data
to complete the skewness and kurtosis
tests. Some of the commenters suggested
that more advanced tests are necessary
to determine the dataset, such as the
Shapiro-Wilkes test. These tests needs a
sample size of 50 or more, and would
not be appropriate for many of the small
sample sizes used to compute the
MACT floor UPL.
With respect to the methods used to
compute the UPL for a dataset that is
determined to be lognormally
distributed, EPA also considered the
commenters suggested revisions to the
calculations in order to avoid skewing
the UPL by calculating the UPL of an
arithmetic mean instead of the UPL of
a geometric mean. To adjust the
calculation EPA considered a scale bias
correction approach as well as a new
UPL equation based on a Bhaumik and
Gibbons 2004 paper, which calculates
‘‘An Upper Prediction Limit for the
Arithmetic Mean of a Lognormal
Random Variable’’. Given data
availability, EPA selected the Bhaumik
and Gibbons 2004 approach which
addresses commenters concerns with
the proposed computations.
Comment: Several commenters
suggested alternatives to the UPL
statistics such as upper tolerance limit
(UTL), upper limit (UL) and upper
confidence limit (UCL). Several
commenters stated that EPA’s UPL
calculation was flawed and did not fully
account for variability. Commenters
then suggested that if the proposed UPL
approach was maintained EPA should
adopt the modified UPL equation in the
Portland cement NESHAP. Commenters
argued that this statistic would
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represent floors achieved in practice
and account for total variability instead
of EPA’s proposed UPL statistic based
on sample variability. Several
commenters claimed the data set was
limited and suggested that EPA should
use the UTL when data available do not
represent the entire population. One
commenter claimed that the upper UCL
used in the HMIWI MACT rule was not
a true prediction limit because it did not
adjust the standard deviation for the
number of test runs in the future
compliance average and it should not be
used in the boiler MACT rule.
Response: EPA considered these
comments and reviewed each of the
separate statistics. Because statistics is a
tool and many statistical approaches
could be considered valid, EPA
considered the comments and adjusted
the approach used to provide a
reasonable and technically correct
statistical methodology. MACT floors
for existing sources must reflect the
average emission limitation achieved by
the best-performing 12 percent of
existing sources. As explained below,
only the UCL and UPL adequately get at
the notion of average emissions. Use of
the UPL is also consistent with other
recent rulemakings. See 75 FR 54975.
In general, confidence intervals are
used to quantify one’s knowledge of a
parameter or some other characteristic
of a population based on a random
sample from that population. The most
frequently used type of confidence
interval is the one that contains the
population mean. Given this definition,
the 99 percent UCL represents the value
which we can expect the mean of the
population to fall below 99 percent of
the time in repeated sampling. Whereas
a confidence interval covers a
population parameter with a stated
confidence, that is, a certain proportion
of the time, there is also a way to cover
a fixed proportion of the population
with a stated confidence. Such an
interval is called a tolerance interval.
Confidence limits are limits within
which we expect a given population
parameter, such as the mean, to lie.
Statistical tolerance limits are limits
within which we expect a stated
proportion of the population to lie.
Given these definitions, the 99 percent
UTL represents the value which we can
expect 99 percent of the measurements
to fall below 99 percent of the time in
repeated sampling. In other words, if we
were to obtain another set of emission
observations from the five sources, we
can be 99 percent confident that 99
percent of these measurements will fall
below a specified level. Since you must
calculate the sample percentile, and the
sample sizes for the boiler MACT floor
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data are small, the 99th percentile is
underestimated. The UTL should only
be used where one can calculate a
sample percentile, e.g., where there is a
sample size of at least 100, and we do
not have that many sources represented
in any MACT floor.
In contrast to a confidence interval or
a tolerance interval, a prediction
interval for a future observation is an
interval that will, with a specified
degree of confidence, contain the next
(or some other pre-specified) randomly
selected observation from a population.
In other words, the prediction interval
estimates what future values will be,
based upon present or past background
samples taken. Given this definition, the
UPL represents the value which we can
expect the mean of 3 future observations
(3-run average) to fall below, based
upon the results of the independent
sample of size n from the same
population. Finally, the upper limit
(UL) is roughly equivalent to the
percentile of the actual data distribution
for the sample. The UL does not have
a robust statistical foundation. Basically,
the UL formulation assumes that the
data: (1) Represent the population rather
than a random sample from that
population, and (2) are normally
distributed. The data used to develop
the MACT floors for this rule do not
represent the entire population for any
subcategory, and most of the data sets
are not normally distributed. For these
reasons, EPA concluded that it is not
appropriate to use the UL in setting the
MACT floor limits.
Comment: Some commenters
suggested that EPA’s UPL approach fails
to accomplish predicting the level of
performance achieved by the best
performing sources under all operating
conditions, not because of a poor
statistical framework but because of an
inadequate database. These commenters
added that as a result, the inputs into
the UPL equations are not representative
of a distribution of values that reflect all
operating conditions.
Response: Section 112(d) of the Act
requires EPA to base MACT floor
standards for existing sources on the
average emission limitation achieved by
the best performing 12 percent of
existing sources for which EPA has
emissions information. EPA has
incorporated new data and data
corrections received during the public
comment period. EPA also has
considered the requests for further
subcategorization of the source category
in light of limits on the dataset that
caution against over-partitioning of the
database. The revised analysis is based
on all emission stack test data of
appropriate quality available to EPA,
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and the UPL approach provides as
complete a picture of variability as
possible given the limited data
available.
Comment: Some commenters
questioned whether the statistical
approach met EPA’s legal obligations
under Section 112 of the CAA. One
commenter stated that in order to
withstand judicial review, the UPL
should be calculated based on the best
6 percent of sources instead of the best
12 percent in order to establish a floor
that would require 94 percent of sources
to reduce emissions. One commenter
stated that the courts did not endorse
the proposed UPL procedure and that its
appropriateness should be reviewed.
The commenter goes on to say that on
a statistical and technical basis, the UPL
procedure is antithetical to the
instruction in Section 112(d)(3)(A) and
contradicts the strong endorsement of
the high floor implementation as the
best reading of the statutory language.
Response: While the commenter is
correct that the entire MACT floor data
pool was used in the calculation of the
UPL, EPA notes that statistics is a tool
that is used to estimate variability and
it is entirely appropriate to consider the
variability within the best forming 12
percent of sources in developing
emission limits based on the average
performance of those sources. As far as
the concept that the floors should
require 94 percent of the sources to
reduce emissions, that is not what is
required by the statute. Rather, the
statute requires that the MACT floor
standards for existing sources be no less
stringent than the average emission
limitation achieved by the best
performing 12 percent of existing
sources for which EPA has emissions
information. For example, if a category
had 100 units and the performance of
the best 50 of those units was the same,
the emission limits would be based on
those 50 units and they all would be
projected to meet the limits. While this
is a hypothetical scenario, it illustrates
that there is no specific percentage of
sources that must reduce emissions in
order for the MACT floor limits to be
consistent with the statutory
requirement.
Comment: One commenter suggested
that EPA should incorporate different
statistical methods according to the
amount and type of data available in
each subcategory instead of a one-sizefits-all approach. This commenter also
suggested that the approach taken by
EPA must be validated by looking at the
result it creates and examining whether
the end result is reasonable. The
commenter suggested applying a simple
test to identify whether the resulting
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floor requires a substantial majority of
each subcategory to make some degree
of emission reduction.
Response: EPA has revised its
statistical approach to include a mixed
use of confidence levels, as discussed
above, as well as a mix of statistical
tools to consider the distribution of the
datasets and what types of data are used
as inputs into the floor analysis. For
example, the MACT floor computations
for Hg emissions from liquid fuel units
were modified to consider data from
both fuel analysis and stack test results.
EPA appreciates the suggestion for
validating the results of the statistical
computations and has determined that
the final floor levels require a significant
number of sources to make some degree
of emission reduction. However, EPA
also notes that the number of sources
that will need to achieve some degree of
emissions reduction from current levels
is not the statutory basis for establishing
emissions standards under section
112(d), as noted above.
Comment: One commenter
representing manufacturers of
monitoring and control technologies
suggested that statistical variability
should not be incorporated into the
floor computations for CO and Hg. This
commenter suggested that EPA base the
floors on the straight averages of each
data set.
Other commenters suggested that
emissions variability is not statistical
but instead based on different operating
conditions of individual units. The
commenters added that the variability of
each unit should be averaged based on
individual units and then used to
establish UPL calculations instead of
assessing a UPL based on individual
tests or test runs.
Response: The UPL calculation is a
statistical formula designed to estimate
a MACT floor level that is equivalent to
the average of the best performing
sources based on future compliance
tests. If we did not account for
variability in this manner and instead
set the limit based solely on the average
(mean) performance, then these units
could exceed the limit half the time or
more. The MACT floors for existing
sources must reflect the average
emission limitation achieved by the
best-performing 12 percent of existing
sources. Therefore, it is appropriate to
consider statistical variability in order
to ensure that units could meet the
floors at all times. EPA agrees with the
commenter that the variability of
emissions is not solely statistical, but
also represents some operational
variability that may occur between
different tests at the same unit (intraunit variability) as well as different tests
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at different units (inter-unit variability)
in the floor. Since the floor calculations
represent the average of the bestperforming 12 percent of existing
sources, it is reasonable for EPA to use
an appropriate statistical analysis to
assess the impact both intra-unit and
inter-unit variability have on the
emissions profiles.
8. Alternative Units for Emission Limits
Comment: Several commenters from
industry, State agencies, and
environmental non-governmental
organizations submitted a variety of
alternatives to the concentration-based
and mass-based MACT floor limits.
Some commenters suggested emission
reductions or removal efficiencies.
These commenters cited regulatory
precedence for a percent reduction limit
in 40 CFR part 60 subpart Db, the New
Source Performance Standards for
Industrial, Commercial Institutional
Boilers as well as New Source
Performance Standards and Emission
Guidelines for Large and Small
Municipal Waste Combustors (40 CFR
part 60 subparts Ca, Cb, Ea and Eb).
Several other commenters suggested
that EPA adopt an alternative outputbased emissions standard to promote
boiler efficiency improvements as a
pollution prevention technique. One
commenter called attention to several
previous examples of output-based
standards in recent air regulations,
including the New Source Performance
Standard for Electric Utility Steam
Generating Units (40 CFR part 60
subpart Da) which includes an outputbased emissions standard for Hg, PM,
SO2, and NOX) as well as the New
Source Performance Standard for
Industrial Commercial Institutional
Boilers (40 CFR part 60 subpart Db)
which includes an output-based
emissions standard for NOX. This
commenter also provided examples of
output-based emissions regulations in
12 states, including 4 that regulate nonelectricity thermal output, such as from
combined heat and power systems.
Many commenters encouraged EPA to
investigate opportunities to develop and
implement output-based emissions
standards for ICI facilities. Some
commenters tied in the appropriateness
of output-based standards to the
Agency’s other pollution prevention
techniques included in the proposal,
such as the energy assessments. The
commenter added that by providing an
output-based regulatory option, the user
will have further incentive to
implement energy efficiency
opportunities identified during the
energy assessment.
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Response: With respect to the
commenters’ request for the
development of percent reduction
standards, sufficient data were not
available to determine the percent
reduction from the best performing
units. In order to determine such
standards, we would need emissions
data from testing conducted at both the
APCD inlet and outlet for the best
performing sources, or at least for a
reasonable number of best performing
sources. However, we only have APCD
inlet and outlet data for one pollutant
(PM) for two subcategories, and based
on this overwhelming lack of data
available to calculate percent reduction
standards, EPA did not pursue this
option. We do agree with the
commenters that output-based standards
would provide incentives for
implementation of energy conservation
measures identified in an energy
assessment. This final rule includes a
compliance alternative that allows
owners and operators of existing
affected sources to demonstrate
compliance on an output-basis. This
alternate output-based limit will
promote energy efficiency in industrial,
commercial, and institutional steamgenerating facilities, and are equivalent
to the MACT emissions limits that are
in heat-input format. EPA has
established pollution prevention as one
of its highest priorities. One of the
opportunities for pollution prevention
lies in simply using energy efficient
technologies to minimize the generation
of emissions. Therefore, as part of EPA’s
general policy of encouraging the use of
flexible compliance approaches where
they can be properly monitored and
enforced, we are including alternate
output-based emission limits in this
final rule. The alternate output-based
emission limits provide sources the
flexibility to comply in the least costly
manner while still maintaining
regulation that is workable and
enforceable. We investigated ways to
promote energy efficiency in boilers by
changing the manner in which we
regulate flue gas emissions. The
alternate output-based emission limits
further this goal without reducing the
stringency of the emissions standards.
Traditionally, boiler emissions have
been regulated on the basis of boiler
input energy (lb of pollutant/MMBtu
heat input). However, input-based
limitations allow units with low
operating efficiency to emit more of
each pollutant per output (steam or
electricity) produced than more efficient
units. Considering two units of equal
capacity, under current regulations, the
less efficient unit will emit more
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pollutants because it uses more fuel to
produce the same amount of output
(steam or electricity) than a more
efficient unit. One way to regulate mass
emissions and encourage plant
efficiency is to express the emission
standards in terms of output energy.
Thus, output-based emission standards
provide a regulatory incentive to
enhance unit operating efficiency and
reduce emissions. An example of such
an output-based standard is the NOX
standard under the New Source
Performance Standards (subpart Da) for
electric utility boilers.
The criteria used for selecting a
specific output-based format were based
on the following: (1) Provide flexibility
in promotion of plant efficiency; (2)
permit measurement of parameters
related to stack emissions and plant
efficiency, on a continuous basis; and
(3) be suitable for equitable application
on a variety of facility configurations.
The output-based option of mass of
pollutant emitted per boiler energy
output (lb/MMBtu energy output) meets
all three criteria. The majority of ICI
boilers produce steam only for process
operation or heating and, in this case,
the energy output of the boiler is the
energy content of the boiler steam
output. For those ICI boilers that supply
steam to generate, or cogenerate,
electricity, the boiler’s energy output
can include both electrical and thermal
(process steam) outputs. There are also
some industrial boilers that only
generate electricity. Technologies are
readily available to measure these
energy outputs, and they currently are
measured routinely in many industrial
plants. Therefore, emission limits based
on this format can be applied equitably
on a variety of facility configurations.
Based on this analysis, an emission
limit format based on mass of pollutant
emissions per energy output was
selected for the alternate output-based
standards.
In the case of a boiler that produces
steam for process or heating only (no
power generation), the lb/MMBtu
output-based emission limit is based on
the mass rate of emissions from the
boiler and the energy content in terms
of MMBtu of the boiler steam output. At
cogeneration facilities (also known as
combined heat and power (CHP)),
energy output includes both electricity
and process steam. The steam from the
boiler is first used to generate
electricity. The thermal energy (steam)
exiting the electricity generating
equipment is then used for a variety of
useful purposes, such as manufacturing
processes, space heating and cooling,
water heating, and drying. The
electricity output and the useful energy
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present in the steam exiting the turbine
must both be accounted for in
determining the overall energy output
from the boiler and converted to a
common basis of lb/MMBtu consistent
with the output-based standard for
steam-only units.
The efficiency and associated
environmental benefits of CHP result
from avoiding emissions from the
generation of electricity at a central
station power plant. The avoided
emissions at most times are from a lessefficient unit that consequently also has
higher emissions. Consequently, the
electricity output of the CHP facility in
kWh should be valued at the equivalent
heat rate of the avoided central station
power, nominally 10,000 Btu/kWh.
Therefore, the lb/MMBtu output-based
emission limit used for compliance with
a CHP boiler is based on the mass rate
of emissions from the boiler and a total
energy output, which is the sum of the
energy content of the steam exiting the
turbine and sent to process in MMBtu
and the energy of the electricity
generated converted to MMBtu at a rate
of 10,000 Btu per kWh generated (10
MMBtu per MWh).
Compliance with the alternative
output-based emission limits would
require continuous measurement of
boiler operating parameters associated
with the mass rate of emissions and
energy outputs. In the case of boilers
producing steam for process use or
heating only (no power generation), the
boiler steam output flow conditions
would have to be measured to
determine the energy content of the
boiler steam output. In the case of CHP
plants, where process steam and
electricity are output products, methods
would have to be provided to measure
electricity output and the flow
conditions of the steam exiting the
electrical generating equipment and
going to process uses. These conditions
will determine the energy content of the
steam going to process uses.
Instrumentation already exists in many
facilities to conduct these measurements
since the instrumentation is required to
support normal facility operation.
Consequently, compliance with the
alternate output-based emission limits is
not expected to require any additional
instrumentation in many facilities.
However, additional signal input wiring
and programming is expected to be
required to convert the above
measurements into the compliance
format (lb/MMBtu energy).
Since the June 4, 2010, proposal, we
obtained steam data (flow, temperature,
and pressure) from the best performing
units that made up the MACT floor at
proposal. In determining alternate
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equivalent output-based emission
limits, we first determined for each of
the best performing units the Btu output
of the steam and then calculated the
boiler efficiency for each of the boilers
having available steam/heat input data.
Boiler efficiency is defined as steam Btu
output divided by fuel Btu input. Next,
we determined the average boiler
efficiency factor for each subcategory
from the best performing units in that
subcategory. We then applied the
average boiler efficiency factor to the
final MACT limits that are in the current
format of lb/MMBtu heat input to
develop the alternate output-based
limits. The efficiency factor approach
was selected because the alternative of
converting all the reported data in the
database to an output-basis would
require extensive data gathering and
analyses. Applying an average boiler
efficiency factor, based on the
individual boiler efficiency of the best
performing units, essentially converts
the heat input-based limits to outputbased emission limits.
The alternate output-based emission
limits in this final rule do not lessen the
stringency of the MACT floor limits and
would provide flexibility in compliance
and cost and energy savings to owners
and operators. We also have ensured
that the alternate emission limits can be
implemented and enforced, will be clear
to sources, and most importantly, will
be no less stringent than
implementation of the MACT floor
limits.
B. Beyond the Floor
1. Energy Assessment Requirement
Comment: In the proposal preamble,
we solicited comments on various
aspects of the energy assessment
requirement. The proposed standards
included the requirement to perform an
energy assessment to identify costeffective energy conservation measures.
Since there was insufficient information
to determine if also making the
implementation of cost-effective
measures a requirement was
economically feasible, we requested
comment on this point. We also
specifically requested comment on: (1)
Whether our estimates of the assessment
costs are correct; (2) is there adequate
access to certified assessors; (3) are there
organizations other than for certifying
energy engineers; (4) are online tools
adequate to inform the facility’s
decision to make efficiency upgrades;
(5) is the definition of ‘‘cost-effective’’
appropriate in this context since it refers
to payback of energy saving investments
without regard to the impact on HAP
reduction; (6) what rate of return should
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be used; and (7) are there other
guidelines for energy management
beside ENERGY STAR’s that would be
appropriate. The energy assessment
requirement has been revised in this
final rule and alternate equivalent
output-based emission limits have been
incorporated into this final rule as an
alternative means of complying with the
emission limits in final rule. The
alternate output-based emission limits
allow a facility implementing energy
conservation measures that result in
decreased fuel use to comply with that
emission limit by applying emission
credits earned from the implementation
of the energy conservation measure.
Commenters stated that EPA should
provide a clear, statutory-based
definition of ‘‘Boiler,’’ and the scope of
the required energy assessment.
Commenters also stated that if EPA
includes an energy assessment
requirement in this final rule, it should
regulate only the emission source over
which it has § 112 authority to regulate.
The ‘‘boiler’’ logically includes the
combustion unit (the emissions source)
and closely associated equipment, from
flame to last heat recovery. EPA should
adopt this definition of ‘‘boiler system,’’
which reflects the extent of its section
112 authority.
Commenters also recommended that
an energy assessment previously
conducted of a facility that has not had
significant changes to the boilers and
associated equipment should be
acceptable for initial compliance.
Energy performance of facilities strongly
depends on equipment configuration,
equipment performance, and fuels fired.
If these do not change from the time an
energy assessment was conducted to the
time the Initial Compliance energy
assessment report is submitted, the
report would be representative of an
accurate depiction of the facility.
Several commenters supported the
use of energy assessments as a ‘‘beyond
the floor’’ control measure and
advocated for output-based standards
(noting that such an approach is
critically important to encourage CHP
since input-based emissions regulations
fail to credit CHP systems for their
greater efficiency, reducing the
incentive for CHP to be installed and
used throughout U.S. industry).
Moreover, since this final boiler rule
will apply to a wide variety of
manufacturing facilities in multiple
sectors producing a variety of final
products, normalizing pollutant output
per useful energy output is a good way
to ensure all affected facilities can be
assessed on similar baselines. Several
commenters also applauded recognition
of energy efficiency measures to achieve
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pollution reductions and encouraged
EPA to continue to view energy
efficiency investments favorably. Some
commenters criticized EPA’s failure to
require implementation of findings of
the energy assessments.
Response: We agree that EPA should
provide a clear definition of what the
energy assessment should encompass.
However, we disagree that the energy
assessment should be limited to only
the boiler and associated equipment,
and in fact the proposed rule included
a broader scope. EPA has properly
exercised the authority granted to it
pursuant to CAA section 112(d)(2)
which states that ‘‘Emission standards
promulgated * * * and applicable to
new or existing sources shall require the
maximum degree of reduction in [HAP]
emissions that the Administrator
determines * * * is achievable * * *
through application of measures,
processes, methods, systems or
techniques including, but not limited to
measures which * * * reduce the
volume of, or eliminate emissions of,
such pollutants through process
changes, substitution of materials or
other modifications * * *.’’ The energy
assessment requirement is squarely
within the scope of this authority. The
purpose of an energy assessment is to
identify energy conservation measures
(such as process changes or other
modifications to the facility) that can be
implemented to reduce the facility
energy demand from the affected boiler,
which would result in reduced fuel use.
Reduced fuel use will result in a
corresponding reduction in HAP, and
non-HAP, emissions from the affected
boiler.
We agree that the scope of the
required energy assessment presented in
the proposed rule needs to be clarified
and we have done this in this final rule.
In the proposed Boiler MACT, the
intended scope of the energy assessment
did extend beyond the affected boiler.
The energy assessment included a
requirement that a facility energy
management program be developed. The
energy assessment was intended to be
broader than the affected boiler and
process heater and included other
systems or processes that used the
energy from the boiler and process
heater. We disagree that the scope of the
energy assessment should be limited to
the boiler and directly associated
components such as the feed water
system, combustion air system, fuel
system (including burners), blow down
system, combustion control system, and
heat recovery of the combustion fuel
gas. Including all of the energy using
systems in the energy assessment can
result in decreased fuel use that results
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in emission reductions, the result
articulated in 112(d)(2). We have
included in this final rule a definition
of what the energy assessment should
include for various size fuel consuming
facilities. We also have included a
definition of the qualified assessors who
must be used to conduct those energy
assessments. We have clarified the
requirement that the energy assessment
include a review of the facility’s energy
management program and identify
recommendations for improvements
that are consistent with the definition of
an energy management program. A
definition of an energy management
program that is compatible with the
ENERGY STAR Guidelines for Energy
Management and other similar
approaches was added.
We also agree that a facility should be
exempt from the requirement to conduct
an energy assessment if an energy
assessment has recently been
conducted. We have revised the final
rule to allow facilities to comply with
the requirement by submitting an energy
assessment that has been conducted
within 3 years prior to the promulgation
date of this final rule.
Comment: The principle arguments
against an energy assessment
requirement are: (1) EPA lacks authority
to impose requirements on portions of
the source that are not designated as
part of the affected source, such as nonemitting energy using systems at a
facility; (2) EPA has not quantified the
reductions associated with the energy
assessment requirement, therefore it
cannot be ‘‘beyond the floor;’’ and (3) the
bare requirement to perform an audit
without being required to implement its
findings is not a standard under CAA
section 112(d).
Response: With respect to the first
argument, we have carefully limited the
requirement to perform an energy audit
to specific portions of the source that
directly affect emissions from the
affected source. The emissions that are
being controlled come from the affected
source. The process changes resulting
from a change in an energy using system
will reduce the volume of emissions at
the affected source by reducing fuel
consumption and the HAP released
through combustion of fuel. The
requirement controls the emissions of
the affected source and, as explained
above, is within the scope of EPA’s
authority under section 112(d)(2).
With respect to the second argument,
the energy assessment will generate
emission reductions through the
reduction in fuel use beyond those
reductions required by the floor. While
the precise quantity of emission
reductions will vary from source to
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source and cannot be precisely
estimated, the requirement is clearly
directionally sound and thus consistent
with the requirement to examine
beyond the floor controls. By definition,
any emission reduction would be cost
effective or else it would not be
implemented.
Finally, with respect to the third
argument, the requirement to perform
the energy audit is, of course, a
requirement that can be enforced and
thus a standard. As noted, while we do
not know the precise reductions that
will occur at individual sources, the
record indicates that energy assessments
reduce fuel consumption and that
parties will implement
recommendations from an auditor that
they believe are prudent. Therefore, the
requirement to perform an energy
assessment can both be enforced and
will result in emission reductions.
We agree that EPA should provide a
clear definition of what the energy
assessment should encompass.
However, we disagree that the energy
assessment should be limited to only
the boiler and associated equipment.
EPA has properly exercised the
authority granted to it pursuant to CAA
section 112(d)(2) which states that
‘‘Emission standards promulgated * * *
and applicable to new or existing
sources shall require the maximum
degree of reduction in [HAP] emissions
that the Administrator determines
* * * is achievable * * * through
application of measures, processes,
methods, systems or techniques
including, but not limited to measures
which * * * reduce the volume of, or
eliminate emissions of, such pollutants
through process changes, substitution of
materials or other modifications * * *.’’
The purpose of an energy assessment is
to identify energy conservation
measures (such as, process changes or
other modifications to the facility) that
can be implemented to reduce the
facility energy demand from the affected
boiler which would result in reduced
fuel use. Reduced fuel use will result in
a corresponding reduction in HAP, and
non-HAP, emissions from the affected
boiler. Reducing the energy demand
from the plant’s energy using systems
can result in additional reductions in
fuel use and associated emissions from
the affected boilers. We agree that the
scope of the required energy assessment
needs to be clarified. However, in the
proposed Boiler MACT, the intended
scope of the energy assessment did
extend beyond the affected boiler. The
energy assessment did include a
requirement that a facility energy
management program be developed. The
energy assessment was intended to be
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broader than the affected boiler and
process heater and included other
systems or processes that used the
energy from the boiler and process
heater. We disagree that the scope of the
energy assessment should be limited to
the boiler and directly associated
components such as the feed water
system, combustion air system, fuel
system (including burners), blow down
system, combustion control system, and
heat recovery of the combustion fuel
gas. Including the facility’s energy using
systems and energy management
practices in the energy assessment can
identify measures that result in
decreased fuel use and related emission
reductions. We have included in this
final rule a definition of what the energy
assessment should include for various
size fuel consuming facilities. We also
have included a definition of the
qualified assessors who must be used to
conduct those energy assessments.
We also agree that a facility should be
exempt from the requirement to conduct
an energy assessment if an energy
assessment had recently been
conducted. We have revised this final
rule to allow facilities to comply with
the requirement by submitting an energy
assessment that had been conducted
within 3 years prior to the promulgation
date of this final rule.
C. Rationale for Subcategories
Many commenters stated that EPA
should have proposed more
subcategories, while others believed that
too many subcategories were proposed.
Many different issues were raised, and
some of the key issues that led to
changes in the rule include: The need
for a limited use subcategory for boilers
that operate for only a small percentage
of hours during a year; the unique
suspension/grate design of units that
combust bagasse; the need for a noncontinental liquid fuel subcategory for
island units that have limited fuel
options and other unique
circumstances; and the appropriate
subcategory for mixed fuel units. The
comments and EPA responses are
provided below.
1. Limited Use Subcategory
Comment: Industry representatives
and State and local governments argued
that limited use units are significantly
different from steady-state units and
requested that they have their own
subcategory. Commenters requested
various thresholds for a limited-use
subcategory including 10 percent
annual capacity factor or 1,000 hours of
operation per year. Several commenters
stated that due to their function, limited
use boilers spend a larger percentage of
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time in startup, shutdown, or other
reduced-efficiency operating conditions
than either base-loaded or loadfollowing (continuously operated) units.
Operating more frequently in these
conditions makes emissions profiles of
limited use units very different from
sources which operate in more efficient
steady-state modes. Based on this,
commenters claimed it would be
technically infeasible for limited-use
units to meet the proposed emission
limits.
In addition to technical reasoning,
commenters also submitted requests for
a limited-use subcategory on the basis of
regulatory precedent, citing the 2010
RICE MACT and 2004 vacated Boiler
MACT. Several commenters requested a
subcategory and work practices similar
to those in the Stationary RICE
NESHAP. Several other commenters
also stated that the subcategory was
warranted because it was included in
the previous Boiler MACT rule. These
commenters argued that EPA had not
provided any justification for
eliminating the subcategory in the
proposed rule. Some of these
commenters also stated that the
recordkeeping requirements that were
proposed in Section 63.7555(d)(3) for
limited-use boilers and process heaters
should be the only requirement for these
units.
The majority of commenters that
requested a limited use subcategory also
requested for EPA to adopt a work
practice standard for limited use units
and not subject the subcategory to
emissions testing or monitoring.
Commenters argued that EPA has
acknowledged that there is no proven
control technology for organic HAP
emissions from limited use units.
Limited use units, such as emergency
and backup boilers, cannot be tested
effectively due to their limited operating
schedules. Based on existing test
methods, which require a unit to
operate in a steady state, limited use
units would have to operate for the sole
purpose of emissions testing. One
commenter claimed that the proposed
rule performance testing would require,
not including startup and stabilization,
operating at least 15 additional hours of
per year, or 24 hours per year if testing
for all pollutants is required.
Commenters also noted that because the
operation of these units is neither
predictable nor routine over a 30 day
period, back-up boilers would not
benefit from 30-day emissions
averaging. Commenters argued that
establishing numerical standards for
limited use units is contrary to the goals
of the CAA and will lead to creating
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emissions for the sole purpose of
demonstrating compliance.
Many commenters also mentioned the
economic impacts of a numerical limit
on limited-use units and requested work
practice standards. Commenters stated
that it would not be cost effective to
install controls on units that operate at
10 percent capacity or less annually.
They claimed that the additional
controls would produce minimal
emission reductions and would result in
the shutdown of limited-use units.
Several commenters claimed that the
current distinction between natural gas
and oil-fired limited-use units is
unnecessary, and that additional
requirements for oil-fired units do not
produce environmental benefits.
Commenters recommended that EPA
create a separate subcategory for limited
use, oil-fired boilers and suggest that the
work practice standard proposed for
gas-fired boilers be applied in lieu of
emissions standards for these units.
Other commenters stated that the
limited use subcategory should include
new/reconstructed limited use units as
well as existing units for all fuel
categories. One commenter
recommended a tiered approach and
stated that for very limited use boilers,
EPA should establish a standard with no
additional controls or requirements,
other than monitoring annual hours of
operation. They defined very limited
use as <500 hours of operation per year.
Response: EPA agrees that a
subcategory for limited use units is
appropriate for many of the reasons
stated by the commenters. The fact that
the nature of these units is such that
they operate for unpredictable periods
of time, limited hours, and at less than
full load in many cases has lead EPA to
determine that limited use units are a
unique class of unit based on the unique
way in which they are used and EPA is
including a subcategory for these units
in the final rule. The unpredictable
operation of this class of units makes
emission testing for the suite of
pollutants being regulated
impracticable. In order to test the units,
they would need to be operated
specifically to conduct the emissions
testing because the nature and duration
of their use does not allow for the
required emissions testing. As
commenters noted, such testing and
operation of the unit when it is not
needed is also economically
impracticable, and would lead to
increased emissions and combustion of
fuel that would not otherwise be
combusted. Therefore, we are regulating
these units with a work practice
standard that requires a biennial tuneup, which will limit HAP by ensuring
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that these units operate at peak
efficiency during the limited hours that
they do operate.
2. Combination Grate/Suspension Firing
Comment: Several commenters
requested EPA further subcategorize
boilers and process heaters according to
combustor design. Three industry and
collective trade group representatives
requested EPA consider adding a
bagasse boiler subcategory. These
commenters claimed that bagasse
boilers are different from other biomass
boilers based on both fuel type and
boiler design. The commenter suggested
four factors EPA should consider when
establishing similar sources or
subcategories: (1) Do the units in the
category have comparable emissions; (2)
are the units structurally similar in
design; (3) are the units structurally
similar in size; and, (4) are the units
capable of installing the same control
technology. The commenter elaborated
on the fuel density and moisture of
bagasse fuel and highlights the unique
combustor design needed to heat and
evaporate the moisture from the fuel
using a combination of suspension and
grate firing. Several commenters
requested that EPA set separate
subcategories for organic HAP (or CO)
and for metal HAP and PM for bagasse
boilers (between 48 to 55 percent
moisture), suspension burners designed
to burn dry biomass (defined as less
than 30 percent moisture), suspension
burners designed to burn wet biomass
(greater than 30 percent moisture), and
Dutch ovens.
One commenter also requested that
the regulatory definition of bagasse
boiler be altered to take into account
that bagasse boilers are hybrid
suspension and grate/floor-fired boilers
uniquely designed to dry and burn
bagasse. The commenter goes on to
explain that the majority of drying and
combustion take place in suspension
and the combustion is completed on the
grate or floor. The boilers are designed
to have high heat release rates and high
excess air rates which are to evaporate
high fuel moisture content and this
design impacts CO, PM, and organic
HAP formation. Under the proposal,
most bagasse-fired boilers would be
categorized as ‘‘suspension burners/
dutch ovens designed to burn biomass.’’
However, the commenter claimed that
the CO limit for this subcategory was
driven largely by emissions data from
units which fire dry biomass (i.e., less
than 20 to 30 percent moisture fuel) that
do not need to undergo this initial
drying process, since the fuel is already
dry enough to combust. The commenter
elaborated that emissions of organic
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HAP and PM from these dry biomass
suspension boilers are much different
than boilers that must use a
combination of suspension firing and
grate firing in order to achieve complete
combustion of a wet fuel such as
bagasse.
One commenter went on the say that
EPA has inappropriately subcategorized
suspension burners/dutch ovens
designed to burn biomass as a single
subcategory. Hybrid suspension/gratefloor burners are designed such that the
wet fuel first undergoes drying and then
combustion in suspension within the
furnace, with any remaining unburned
fuel falling onto the grate to complete
combustion. Another commenter also
provided technical design elements to
highlight the differences between dutch
ovens, suspension burners, and the
above mentioned hybrid suspension
grate burners. This commenter indicated
that dutch ovens have two chambers.
Solid fuel is dropped down into a
refractory lined chamber where drying
and gasification take place in the fuel
pile. Gases pass over a wall into the
second chamber where combustion is
completed. Dutch ovens are capable of
burning high moisture fuels such as
bark, but have low thermal efficiency
and are unable to respond rapidly to
changes in steam demand. On the
contrary, suspension burners combust
fine, dry fuels such as sawdust and
sander dust in suspension. Rapid
changes in combustion rate are possible
with this firing method. This
commenter added that some dutch oven
units located at particleboard,
hardboard, and medium density
fiberboard plants were misclassified and
there are less than 30 true dry-fired
suspension burners in operation, and
only a small handful of true dutch oven
boilers.
Response: EPA agrees that for
combustion-related pollutants (used as a
surrogate for organic HAP emissions),
the design differences for hybrid
suspension grate boilers (also referred to
as comination suspension/grate boilers)
are significant, and that combustion
conditions in these types of units are
not similar to those in dutch ovens or
true suspension burners that combust
fine, dry fuels. Therefore, EPA has
added a hybrid suspension grate boiler
subcategory for CO and dioxin/furan
emissions. However, the differences
discussed by the commenters with
respect to PM are less indicative of the
design of the boiler and more indicative
of the types of air pollution controls that
are used. In keeping with the
subcategorization approach being used
for this final rule, these units, and all
other solid fuel units, will be included
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in a subcategory for units combusting
solid fuels for PM, Hg, and HCl.
3. Non-Continental Units
Comment: Commenters from affected
island refineries and trade groups
representing the petroleum and refining
sectors requested additional fuel oil
burning flexibility in this final rule and
stated that work practice standards are
more appropriate for fuel oil burning at
refineries and other remote locations
without access to natural gas.
Commenters also submitted technical
issues justifying the creation of a noncontinental or remote location
subcategory. One commenter stated that
most oil combustion in the petroleum
sector is in locations that are islands or
in more remote parts of the United
States. Island and remote facilities
cannot physically access natural gas
pipelines, making burning liquid fuels
unavoidable. The option of crude oil
shipments would be impractical
because the ships are limited by size
and what is manageable by load/
discharge ports. The commenter also
claims that in the time it would take a
crude ship to arrive, the refinery would
have produced the amount of crude in
the shipment. Further, while some units
at a facility are designed to burn refinery
fuel gas, the fuel gas produced at a
refinery is less than the energy required
to operate the refinery. These noncontinental facilities are also limited to
the fuel quality provided by their nearby
crude slate used in the refining process.
That commenter goes on to say that
these refineries produce their fuel, the
HAP metals content of the fuel used
(particularly residual fuel oil) is a direct
result of the crude slate used on site.
The commenter submitted trace metals
from various crudes to show that the
content varies substantially between
crude oils being used on site.
Another commenter provided the
following distinctions for noncontinental units: A striking example of
fuel system differences for noncontinental units is daily variation in
fuel gas production due to ambient
temperature fluctuations between night
and mid-day or resulting from tropical
rainfall events, coupled with fin fan
cooling systems that are used because of
the lack of fresh water available in an
island without freshwater lakes or
streams. The fuel system experiences a
large daily variation in refinery fuel gas
due to changes in ambient air
temperature. These changes occur as a
day-night swing in the refinery or any
time there is a significant rain storm. As
the ambient air temperature decreases,
the amount of propane, butane and
heavier molecules in the fuel gas
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decreases, as those compounds
condense out. This results in a change
in volume and composition (energy
content) of the refinery fuel gas
produced which, in the case of rainfall
events, occurs very quickly and
unpredictably. This temperature
variation occurs more frequently than at
a mainland refinery because: The
method of cooling on gas compressors
and distillation column overheads
systems is ambient air fin fan coolers
(water with cooling towers is not used
like a stateside refinery because fresh
water is not available other than by
desalination); the refinery fuel gas
system contains miles of aboveground
piping (long lines are affected by rain
and weather conditions); refinery fuel
gas contains more propane and butane
than would natural gas from a pipeline
(which condense at closer to ambient
temperatures than methane or ethane);
the make-up fuel system for the refinery
is not a natural gas pipeline as at a
stateside refinery. A natural gas pipeline
can handle changes in refinery fuel gas
produced because natural gas delivery
systems are usually large enough to
handle changes. A temperature change
of 10 to 15 degrees or a rain storm that
quickly wets the air fin fans/piping will
change the volume and composition
(energy content) of the refinery fuel gas
produced and also impacts CO
emissions.
In addition to the technical
limitations described above, one
commenter cited other EPA air
regulations that have provided separate
standards or subcategories for noncontinental units. For example, 40 CFR
part 60 subparts Db and KKKK include
separate standards for ‘‘non-continental’’
units and the 2010 CISWI proposal had
a subcategory for smaller remote
facilities because of inherent design and
operating constraints.
Another commenter mentions that the
inability to obtain natural gas removes
the option of being able to burn only
gaseous fuels as a compliance strategy
and burning fuel oil as a supplemental
fuel makes complying with this
proposed MACT unfairly onerous.
Response: EPA agrees that the unique
considerations faced by non-continental
refineries warrant a separate
subcategory for these units. However,
data were only provided for CO and Hg,
and, in the absence of data for the other
pollutants, EPA is adopting the same
limits that were developed for liquid
units, because liquid units are the most
similar units for which data are
available. EPA assumed that while the
commenter focused on changes in
refinery gas, that the commenters
concern was with liquid fuel-fired units
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whose performance is impacted by the
co-firing of refinery gas. Regardless, it is
clear that the unique design of this type
of unit warrants a separate subcategory
because design constraints would not
enable the sources to meet the same
standards, particularly for CO, as
stateside units.
4. Combination Fuel Units
Comment: Several industries and
industry representatives in addition to
some State and local governments
argued that combination fuel units are
significantly different from units in
single fuel subcategories. These
commenters focused on three types of
combination fuel units. The first, which
the majority of comments focused on,
was biomass and coal co-fired units.
Commenters stated that classifying units
that burned 90 percent biomass in the
coal subcategory if it fired at least 10
percent heat input coal penalizes and
discourages the use of biomass. One
commenter claimed that they were
unaware of any available control
technology with the capability of
reducing emissions from its biomassfired boilers from their current levels to
the level proposed for the coal stoker
subcategory. Commenters stated that in
order to meet the organic HAP limits for
coal, they would have to switch from
biomass to more coal or abandon cofiring projects. According to the
commenter this result was contrary to
state Renewable Portfolio Standards and
general national renewable energy
policy.
The second type of combination unit
commenters discussed was units that
co-fire gas and liquid fuels. Many
commenters argued that combination oil
and gas fired units are of a completely
different design than EPA contemplated
in setting its standards and cannot be
fairly included in the same subcategory
with other dedicated gas or oil fired
units. Commenters elaborated that the
main design difference was due to
combustion techniques which require
the heater/boiler firebox configuration
to compromise between the needs of oil
fuel and gas fuel, making it impossible
to maximize combustion efficiency or
minimize NOX emissions. Commenters
also noted that these units were not
considered in development of the
MACT standards, and claimed that they
are well known in the burner industry
and referenced in standard literature.
The third type of combination unit,
one commenter mentioned, was a
subcategory for units co-firing biomass
with any solid fuel. Commenters
claimed that by failing to recognize the
wide verity of fuel inputs and thus the
variation in fuel quality (i.e., BTU and
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moisture content) and emissions, EPA
was penalizing facilities that use
multiple fuel streams. The commenter
went on to request that EPA establish
emission limits that reflect the variation
in fuels and fuel quality in these
combination units.
Several commenters disagreed with
the EPA statement that boilers are
designed to burn only one fuel and that
unit will encounter operational
problems if another fuel type is fired at
more than 10 percent heat input.
Commenters stated that some boilers are
specifically designed to burn a
combination of fuels, and to burn them
in varying quantities. Commenters
elaborated that such boilers are not able
to reach full load on any single fuel and
that EPA has incorrectly presumed that
all boilers are designed based on a
primary fuel. Some commenters
identified that many of the boilers used
as the basis of the proposed MACT floor
emission limits co-fire different fuel
types. One commenter stated that if
most units are designed to burn a
primary fuel and will encounter
problems if the 10 percent threshold is
exceeded, then EPA has proposed
MACT standards that will apply to
boilers that by their nature are
‘‘encountering problems’’ due to their
fuel mix. The commenter requested that
EPA addresses this inconsistency.
Many commenters noted that
emissions profiles vary with the fuel
which made it very difficult to establish
a typical emissions profile. Commenters
also explained that combination fuel
boilers must often adapt to process
steam demands and thus experience
frequent load swings and fuel input
adjustments that cause significant
variation in CO emission levels.
Commenters also mentioned that
control compatibility should be
considered for multi-fuel boilers
because they have inherently different
control needs depending on the fuels
being fired. Commenters went on to say
that current limits are based on control
equipment that is optimized for one
HAP or fuel but the affect of other HAP
and fuels or even another control would
result in unknown performance and
compatibility with other fuel types.
Several commenters also had
concerns regarding enforcement and
compliance of combination fuel units.
One commenter requested that EPA
more specifically address the
‘‘enforceability’’ of the ‘‘designed to
burn’’ classification and more clearly
consider the implications of the multifuel boiler operation on testing
considerations. Another commenter
stated that expressing limits as
applicable to units ‘‘designed to burn’’
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certain fuels was problematic and
should be changed to ‘‘permitted to
burn’’ because a State permit could limit
the type of fuels combusted at a unit
that may have originally been designed
to burn other fuel types. Other
commenters claimed that the fuel
subcategory should be determined by
the actual quantity of fuel burned not
what the unit is designed to burn. Some
questions that commenters requested
clarification on were: If compliance tests
would be required under different fuel
firing conditions, can units with CEMS
switch limits depending on what fuel is
being combusted, if ‘‘designed to
combust’’ is not maintained would
actual fuel burned or fuel the unit is
permitted to burn determine the
subcategory, what would the annual
performance test be if in the middle of
the year a unit goes from having burned
only one type of fuel to only another
type the rest of the year.
Several solutions were suggested for
addressing combination boilers. Some
commenters requested that combination
boilers have their own subcategory.
Several other industry commenters
suggested that EPA modify the
subcategory definitions and
applicability so that combination fuel
units burning more than 10 percent coal
with biomass would be regulated under
the coal subcategory for fuel-based HAP
and units burning more than 10 percent
biomass with coal would be regulated
under the biomass subcategory for
combustion-based HAP. A more general
solution proposed, for all types of
combination fuel units, was that if a
facility combusts more than one fuel
type, it must meet the lowest applicable
emission limit for all of the fuel types
actually burned. Some commenters also
requested the development of a formula
based approach similar to that of the
boiler NSPS SO2 limits that considers
the mix of fuel fired rather than
assuming one fuel dictates the emission
limitations.
Some commenters were concerned
that determination of MACT floor limits
should be based only on data obtained
while firing 100 percent of the affected
fuel category and recommended that
EPA either exclude all test runs where
a unit was co-firing or adjust the data
accordingly to remove the co-firing bias.
Response: In response to the variety of
comments regarding combination fuel
boilers, EPA has revised the
subcategories in order to simplify
implementation, improve the flexibility
of units in establishing and changing
fuel mixtures, promote combustion of
cleaner fuels, and provide MACT
standards that are enforceable and
consistent with the requirements of
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section 112. For the combination liquid
and gas-fired units, while the
commenters provided some insights on
these units, the data available to EPA
regarding any distinctions between
these units and units designed to burn
liquid only were insufficient to provide
a justification for changing the approach
for these units. For combined fuel units
that combust solid fuels, due to the
many potential combinations and
percentages of solid fuels that are or can
be combusted, for the fuel-based
pollutants, EPA selected the option of
combining the subcategories for solid
fuels into a single solid fuel
subcategory. For the fuel-based
pollutants, this alleviates the concerns
regarding changes in fuel mixtures,
promotion of combustion of dirtier
fuels, and the implementation and
compliance concerns. For combustionbased pollutants (CO and dioxin/furan),
we maintained the proposed
subcategories and added a few
additional subcategories, as discussed
elsewhere in this preamble, based on
public comment. One change we are
finalizing is that to determine the
appropriate subcategory, instead of
considering whether the unit is
designed to combust at least 10 percent
coal as the first step (as proposed), the
first step in determining the appropriate
subcategory is to consider the
percentage of biomass that is combusted
in the unit.
The subcategories for the combustionbased pollutants are now determined in
the following manner. If your new or
existing boiler or process heater burns at
least 10 percent biomass on an annual
average heat input basis, the unit is in
one of the biomass subcategories. If your
new or existing boiler or process heater
burns at least 10 percent coal and less
than 10 percent biomass, on an annual
average heat input basis, the unit is in
one of the coal subcategories. If your
facility is located in the continental
United States and your new or existing
boiler or process heater burns at least 10
percent liquid fuel (such as distillate oil,
residual oil) and less than 10 percent
coal and less than 10 percent biomass,
on an annual average heat input basis,
your unit is in the liquid subcategory. If
your non-continental new or existing
boiler or process heater burns at least 10
percent liquid fuel (such as distillate oil,
residual oil) and less than 10 percent
coal and less than 10 percent biomass,
on an annual average heat input basis,
your unit is in the non-continental
liquid subcategory. Finally, for the
combustion-based pollutants, if your
unit combusts gaseous fuel that does not
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qualify as a ‘‘Gas 1’’ fuel, your unit is in
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D. Work Practices
1. Gas 1 Work Practices
Comment: Several industry and
industry trade group commenters
expressed general support for the
adoption of work practice standards for
natural gas and refinery gas (Gas 1) fired
boilers and process heaters. Many of
these commenters stated that work
practice standards will minimize HAP
emissions in a cost effective manner.
Commenters, including industry
representatives and one government
agency, submitted several technical
justifications that supported the
proposed work practice standards for
natural gas and refinery gas units. Many
of these commenters stated that Gas 1
units contribute a negligible amount of
the total emissions from the source
category. One commenter stated that
based on a review of air permits issued
for natural gas-fired units over the last
10 years no HAP emissions were
identified at rates which required the
State to set emission limits. Further,
many commenters indicated that no
currently-available control technology
or technique has been indentified to
achieve numeric limits for natural gas
units. Others went on to argue that tuneups actually represent the only ‘‘floor’’
technology currently in use at boilers
and process heaters in the Gas 1
subcategory. One commenter stated that
design characteristics of these units, and
hence the emissions-reduction
potentials of annual tune-ups, vary
widely and no single emission rate or
even percentage of emission reduction
could be translated into a numerical
limit.
Several commenters argued that work
practice standards were justified based
on the technical infeasibility of
emissions testing and the accuracy of
testing results from gas units. These
commenters stated that most of the
emission test data were close to
detection limits or in some cases
indistinguishable from ambient air near
the lowest detect levels, thus preventing
the limits from being enforced or
reliably measured. Others argued that
the application of EPA test methods to
measure emissions from natural gas
units results in unreliable data given
that the emissions are low and below
what the test methods can detect,
causing repeat tests or significantly
lengthening the periods for the tests,
which in turn increase the cost of
testing.
On the contrary, one of the
environmental advocacy group
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commenters stated that EPA exempted
natural gas-fired units from CO limits
without any discussion or analysis. This
commenter argued that nothing in the
rulemaking docket showed that
measurement would be technically
infeasible and identified CO emission
test results from over 160 natural gasfired units in the NACAA database.
Further, the commenter suggested that
federal, State and local authorities have
routinely required CO to be measured at
gas fired units since CO is a criteria
pollutant under the CAA.
In addition to technical reasoning,
many industry and industry
representative commenters also
supported the adoption of work practice
standards on the basis of legal precedent
and authority under the CAA.
Commenters stated that EPA derives its
authority to use work practices in lieu
of numeric emission limitations from
two different statutory provisions: The
narrowly construed provisions of 112(h)
and the broad authority under 112(d) as
defined in section 302(k). Additionally,
one commenter stated that work
practice standards for Gas 1 units are
consistent with the D.C. Circuit’s
opinion in Sierra Club v. EPA on the
Brick MACT standard, which provided
guidance on the criteria EPA must meet
to justify the application of section
112(h) work practices, only if measuring
emission levels is technologically or
economically impracticable.
Many commenters also cited
economic justifications supporting the
proposed work practices for Gas 1 units.
These comments included claims that
work practice standards avoid economic
harm to the manufacturing sector, and
they added that the cost to control each
unit would be extremely burdensome
with minimal benefits to the
environment. These commenters
suggested that any type of control
beyond a tune-up would be a beyondthe-floor option and the complex
controls needed to achieve such low
emission levels would fail the costbenefit determination needed to justify
a beyond-the-floor option.
On the contrary, two environmental
advocacy groups submitted comments
opposing EPA’s rationale for exempting
Gas 1 units from CO limits on the basis
of cost. The commenters argued that the
only economic defense of work practice
standards that would be justified was if
economic limitations rendered the
measurement of emissions
‘‘impracticable.’’ Further, the
commenters suggested that many of
these Gas 1 units would require more
than a tune-up to achieve comparable
reductions to those estimated if a
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numeric MACT floor standard was
required.
Another commenter representing the
coal industry also disagreed with EPA’s
use of a public policy rationale to justify
a work practice for Gas 1 units instead
of demonstrating that a work practice
meets the requirements under section
112(h). The commenter argued that cost
considerations were not relevant in a
MACT floor analysis and they noted
that the per unit costs of complying
with MACT standards for gas units are
lower than the cost for coal units.
Many commenters from industry,
industry trade groups, universities, and
State agencies agreed that emission
limits would provide a disincentive to
operate or switch to natural gas and
refinery gas fired units. Commenters
claimed that if limits for Gas 1 were
adopted, units would switch from
natural gas to electric systems powered
by coal. Commenters stated that EPA
correctly concluded that imposing
emission limitations on gas-fired boilers
would create a disincentive for
switching to gas from oil, coal, or
biomass as a control technique and
would create an incentive for facilities
to switch away from gas to other fuels.
A commenter from a private coal
company indicated that EPA’s concerns
that establishing a MACT floor limit for
Gas 1 units would incentivize fuel
switching to coal or other fuels
contradict EPA’s rejection of fuel
switching as a MACT floor alternative.
The commenter added that if EPA
rejected fuel switching because of its
costliness and lack of a net emissions
benefit, EPA should want to discourage
coal units from converting to natural gas
rather than promoting fuel switching to
natural gas. This commenter also
claimed that establishing a work
practice standard for only Gas 1 units
discriminated in favor of the use of
natural gas and against the use of coal.
The commenter argued that such a
policy rationale invokes considerations
that are not relevant in setting MACT
floor standards and suggested that such
a rationale is in violation of both CAA
and the Equal Protection Clause of the
Constitution. This commenter added
that the only relevant statutory factor
under 112(h) to help EPA determine
where to apply a work practice standard
was whether the hazardous air pollutant
cannot be emitted through a conveyance
designed and constructed to emit or
capture that pollutant, whether the use
of such a conveyance would be
inconsistent with law, or whether the
application of measurement
methodology is not practicable due to
technological and economic limitations.
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Response: EPA has determined that it
is not feasible to prescribe numerical
emissions standards for Gas 1 units
because the application of measurement
methodology is not practicable due to
technological and economic limitations.
Therefore, EPA is finalizing the work
practice standards for Gas 1 units. The
commenters correctly point out that the
measured emissions from these units are
routinely below the detection limits of
EPA test methods, and, as such, EPA
considers it impracticable to reliably
measure emissions from these units.
Even CO, which commenters correctly
point out was tested at many natural gas
and refinery gas-fired units, was below
the level EPA considers to be a reliable
measurement for more than 80 percent
of the test runs that were conducted on
Gas 1 units. The case for other
pollutants is even more compelling as
the majority of measurements are so low
as to cast doubt on the true levels of
emissions that were measured during
the tests. Of the 48 test runs for HCl, 98
percent were below three times the
maximum reported measurement
detection level; similarly, 100 percent of
the Hg runs, and 45 percent of the PM
data were below three times the
maximum reported measurement
detection level. It is unusual to see
numbers near the detection limit for PM
since the ‘‘detection’’ involves a
comparatively simple (compared to
other test methods) weighing procedure,
and the overall result indicates that the
emissions are very close to zero. All of
the dioxin tests had multiple non-detect
isomers. Overall, the available test
methods are greatly challenged, to the
point of providing results that are
questionable for all of the pollutants,
when testing natural gas units. Because
of these technological limitations that
render it impracticable to measure
emissions from Gas 1 units, EPA is also
unable to establish the actual
performance of the best performers as
well as sources outside of the top
performing 12 percent. The inability to
accurately measure emissions from Gas
1 units and the related economic
impracticability associated with
measuring levels that are so low that
even carefully conducted tests do not
accurately measure emissions warrant
setting a work practice standard under
CAA section 112(h). EPA is establishing
a requirement to implement a tune-up
program as described in Section III.D of
this preamble. As noted by many
commenters, the tune-up program is an
effective HAP emissions limitation
technology. The requirement of an
annual tune-up will allow these units to
continue to combust the cleanest fuels
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available for boilers while minimizing
emissions to the same degree that is
consistent with the operating practices
of the best performing units in the
subcategory.
2. Combining Gas 1 and Gas 2
Subcategories
Comment: Several commenters
requested consolidation of the Gas 1 and
Gas 2 subcategories into a single gasfired subcategory. The majority of
commenters supported this concept by
suggesting that there is very little
difference between emissions from the
top performing sources in each of the
two gas subcategories. One commenter
specifically argued that in most cases
the mean emission levels for Gas 2 fuels
are within range and confidence
intervals for individual Gas 1 fuels and
that the differences in fuel
characteristics do not have a first order
impact on HAP emissions. The
commenter reported on
communications with a facility in the
database firing a heavy recycle liquid
and natural gas fuel combination, which
indicated that this unit is a liquid fuel
boiler and they provided an analysis of
the dataset without this heavy recycle
data where the confidence intervals for
the remaining landfill gas, biogas/
natural gas, and coke oven gas all
overlap that for Gas 1 fuels. The
commenter also claimed that if 12
outliers from two process gas facilities
are eliminated, the remaining 232 of 244
CO data points within Gas 2 fuel group
compare favorably with, even lower
than, CO levels from Gas 1 fuels.
Another commenter stated that pilot
scale and field data studies have
concluded that emissions of organic
HAP from gaseous fuels are not
significantly affected by fuel type.
In lieu of a single gas subcategory,
several of the commenters requested
that the Gas 1 subcategory be expanded
to include gases similar to natural gas
and refinery gas. These commenters
argued, much like the commenters
advocating for a single gas-fired
subcategory, that units fired with
process gases generated in chemical
plants, pulp and paper plants, iron and
steel plants, and similar operations
should be included in the Gas 1
subcategory because the emissions data
show very little difference in
performance. One commenter stated
that most of the Gas 2 fuels, including
all 9 of the data points used in the
proposed floor calculations, are from
chemical plants. The commenter added
that at a minimum, chemical plant
process gas should be grouped with
refinery gas in Gas 1 and a new floor
made for Gas 2. One commenter noted
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that EPA did not gather information on
composition or heating value in the
Phase 1 ICR survey to justify placing
chemical process gases in a separate
subcategory from natural gas and
refinery gas. Another commenter
submitted combustion properties of
refinery gas and petrochemical gas in
order to argue that they are very similar
in composition and should be
categorized with natural gas in the Gas
1 category.
In order to accomplish this expansion
of the Gas 1 subcategory, many
commenters also addressed the
definition of natural gas and refinery
gas. One commenter simply stated that
all gases derived from hydrocarbon
sources should be classified under the
Gas 1 subcategory. Another commenter
suggested the definition of refinery gas
in 40 CFR part 63 subpart CC for the
Petroleum Refineries NESHAP should
be used in this final rule. The
commenter went on to say that such
gases from petrochemical processes
have similar compositions to those
stated in the Subpart CC definition (e.g.
methane, hydrogen, light hydrocarbons,
and other components) that are used as
fuel in boilers and process heaters and
thus should be subcategorized as Gas 1.
One commenter stated that the
definition of natural gas should be
consistent across federal air regulations
and suggested that the definition of
natural gas should be edited to be
consistent with the definition provided
in 40 CFR Part 60 Subpart Db. Another
commenter requested that the definition
of Gas 1 include any boiler or process
heater burning at least 90 percent
natural gas, refinery gas, or process offgases with metals and sulfur content
equal or less than those in natural gas.
Many other commenters argued that
in general the definition of natural gas
needs to be broadened to account for
non-geological origins of natural gas
such as landfill gas, biogas, and
synthetic gas in order to promote the
use of these renewable fuels. This
commenter went on to state that the Gas
1 subcategory excludes biogas and
process off gases that have no metals
and very comparable combustion
characteristics to that of natural gas or
refinery gas. One commenter argued that
landfill gas (LFG) should be included in
Gas 1 with the work practice approach
because placing it in the Gas 2
subcategory conflicts with EPA Landfill
Methane Outreach Program goals. The
commenter goes on to say that there is
no assurance that all limits can be
achieved with control technologies and
installation of controls will be
prohibitively expensive and thus LFG
projects will be stopped or replaced
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with natural gas. A few commenters
suggested that EPA did not have enough
data on combustion of anaerobic
digester gas to differentiate it from
natural gas. One commenter requested
confirmation that biogas under the
proposed rule would be subject to Gas
2 emission limits. Another commenter
requested that EPA separate and clearly
define gaseous fuels derived from
biomass and noted that depending on
the source these fuels can contain
chlorine or Hg and constituents that
lead to the formation of dioxins and
furans. With respect to syngas, one
commenter suggested that EPA adopt a
definition similar to that used in the 40
CFR part 60 subpart YYYY standards for
stationary combustion turbines. The
commenter noted that if the purity of
syngas was a concern, a solution would
be to require the syngas to meet
minimum specifications in part 261 of
the hazardous waste regulations.
Another commenter requested that
Integrated Gas Combined Cycle units
that use a gasifier to convert coal to gas
and remove impurities before
combustion be classified under the Gas
1 subcategory.
Three commenters specifically argued
for the inclusion of propane fired boilers
within the Gas 1 subcategory. One
commenter stated that if propane meets
the specifications of ASTM D1835–03a
or other specification types like the Gas
Processors Association Standard 2140–
92 it should be included within the Gas
1 definition. Another commenter
requested clarification that boilers firing
liquefied petroleum gas (LPG) or
propane-derived synthetic natural gas
(SNG) as a backup fuel are still
classified as Gas 1 boilers. The
commenter argued that propane or LPG
is mixed with air to make SNG and
should be considered natural gas for the
purposes of this final rule.
Several commenters specifically
requested that hydrogen plant tail gas or
similar process gases that are derived
from natural gas be included in the Gas
1 subcategory. Commenters argued that
hydrogen fuels do not contain HAP and
subcategorizing the fuel as Gas 2
subjects the units to limits that would
achieve no further reduction of HAP but
require extensive performance testing,
recordkeeping, fuel analysis and
monitoring requirements. One
commenter submitted historical facility
data from a unit firing byproduct
hydrogen and the commenter claimed
that the fuel is cleaner burning than
natural gas. One commenter suggested
an 8 percent by volume minimum
hydrogen content in hydrogen-fueled
process gases as a criterion for
consideration as a Gas 1 fuel. The
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commenter mentioned that this
percentage is based on a 1998 EPA
document that established a minimum
hydrogen content by volume for nonassisted flare combustion efficiency.
If a separate Gas 2 subcategory
remains in the rule, many other
commenters requested that work
practices be extended to the Gas 2
subcategory based on the claim that gasfired units, relative to units firing other
fuels, have the lowest emissions and
pose the lowest risk of all the
subcategories. Thus, the use of gas
should be encouraged rather than
discouraged. Some commenters argued
that as a consequence of establishing
limits for Gas 2 fuels, some plant sites
currently designed to use Gas 2 streams
for energy efficient operations will be
forced to dispose of process off-gases in
other types of combustion sources such
as flares. The commenters added that
such disposal would result in
essentially the same emissions from
combustion of the Gas 2 stream using a
flare (as opposed to combusting the fuel
in a boiler) and additional emissions
from consumption of natural gas that
would be used in lieu of the Gas 2 fuel.
Overall, the standard as proposed for
Gas 2 units would result in increased
emissions of all pollutants and lower
fuel efficiency.
Response: EPA has determined that to
the extent that process gases are
comparable to natural gas and refinery
gas, combustion of those gases in boilers
and process heaters should be subject to
the same standards as combustion of
natural gas and refinery gas. Boilers that
combust other gaseous fuels that have
comparable emissions levels to Gas 1
units are similar in class and type to Gas
1 units because they share common
design, operation, and emissions
characteristics. Therefore, we are
providing a mechanism by which units
that combust gaseous fuels other than
natural gas and refinery gas can
demonstrate that they are similar to Gas
1 units and will therefore be subject to
the standards for Gas 1 units. EPA
originally examined the possibility of
basing such a demonstration on levels of
mercury and chlorine content in the
gases, but no information was available
regarding the chlorine content of natural
gas or refinery gas, and no proven test
methods were identified to quantify
chlorine content of natural gas.
Therefore, EPA is requiring a
demonstration that other gases have
levels of H2S and Hg that are no higher
than those found in Gas 1 units. Natural
gas purity is commonly defined
considering the sulfur content of the
gas, in the form of H2S. Sweet natural
gas, which is considered pipeline
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quality gas, contains no more than 4
ppmv H2S. Information on Hg levels
typical of natural gas was available
through literature, and domestic natural
gas Hg concentrations range up to about
40 micrograms per cubic meter. Using
H2S and Hg concentration as parameters
for establishing equivalent
contamination levels to natural gas, EPA
is providing a fuel specification that can
be used by facilities to qualify Gas 2
units for the Gas 1 standards. The fuel
specification would also allow facilities
to perform pre-combustion gas cleanup
in order to qualify Gas 2 units for the
Gas 1 standards. Boilers using process
gases that do not meet the fuel
specification and are not processed to
meet the contaminant levels must meet
the emissions limits for Gas 2 units.
3. Dioxin/Furan Emission Limits or
Work Practices
Comment: Many commenters
disagreed with the proposed dioxin/
furan emission limits. Some
commenters noted that a large majority
of the dioxin/furan test data are nondetect values. As such, under section
112(h)(2)(b) of the CAA, the commenters
noted that EPA has the authority to
establish work practice standards when
‘‘the application of measurement
methodology to a particular class of
sources is not practicable due to
technological and economic
limitations.’’ Other commenters stated
that dioxin/furan formation in industrial
boilers is not well understood and it
would not be possible to duplicate the
emissions from the facilities tested
during the Phase II ICR that were used
as the basis of the limit. One commenter
indicated they will undergo preliminary
research on the dioxin/furan removal
efficiency of ESP and scrubbers, but
much additional research is needed.
Several commenters also added that
there are no demonstrated technologies
that would allow the units to reduce
their emissions below the limit.
Furthermore, control device vendors
commented that they would not be able
to guarantee their equipment will be
able to control dioxin/furan for the
affected boilers and process heaters due
to lack of practical experience on boilers
and process heaters. They also noted
that most industry experience in
controlling dioxin/furan is for waste-toenergy plants where concentrations of
these pollutants are much higher than
the reported Phase II ICR testing results.
Many commenters believe EPA is not
authorized to regulate the entire dioxin/
furan class as is currently proposed.
They noted that in the section 112 HAP
list only two compounds are specifically
named, dibenzofuran and 1,3,7,8 TCDD,
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and the MACT floor must be limited to
those two and not all 17 congeners.
Furthermore, some commenters stated
that neither the initial EPA source
category list (EPA–450/3–91–030) or the
2004 Boiler MACT rule identified
dioxin/furan as a pollutant to be
regulated.
Some commenters stated that
regulating dioxin/furan emissions from
these boilers and process heaters is not
necessary because they are not a
significant source of emissions. They
noted that dioxin/furan emissions are
significantly higher in units that burn
chlorinated wastes and only those
applicable rules (e.g. CISWI and
Municipal Waste Combustors) should
focus on regulating dioxin/furan.
Having a limit in this Boiler MACT
would only cause undue burden with
minimal environmental impact. Given
the uncertainties surrounding dioxin/
furan emissions, a few commenters
suggested EPA should do a thorough
review prior to finalizing limits for this
final rule to determine how this source
category affects public health. It is
suggested that EPA review the following
questions: What portions of the annual
total dioxin/furan emissions are
contributed by this source category;
what are the other major sources of
dioxin/furan throughout the country;
what are the current conditions for
dioxin/furan exposure throughout the
U.S.; have levels been going down or
changing and if so by how much; and,
could reductions be achieved more
effectively by examining other sources
of dioxin/furan?
In lieu of a specific dioxin/furan limit,
many commenters suggested that CO
should be used as a surrogate and
meeting the CO limit would reduce
dioxin/furan. While EPA stated in the
preamble to the proposed rule that it is
not appropriate to use CO as a surrogate,
these commenters stated that the
precursors to dioxin/furan formation are
produced by incomplete combustion
and thus dioxin/furan formation itself is
indirectly related to the combustion
process similar to the other organic HAP
CO is currently used as a surrogate for.
Another commenter suggested that
control of other HAP such as Hg will
provide adequate incidental control and
reduction of dioxin/furan and the cost
of separately monitoring dioxin/furan is
not warranted taking into consideration
the cost of achieving such emission
reductions, energy requirements, and
environmental impacts as required by
Section 112(d)(2) of the CAA.
On the contrary, another commenter
suggested that EPA correctly recognized
that dioxin/furan can be formed outside
of the combustion unit, not as part of
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the combustion process, and so sets
separate standards for these
carcinogens.
Several commenters provided specific
comments on a lack of data available for
boilers burning bagasse in a combined
suspension and grate firing design.
As an alternative to the limits, many
commenters offered suggestions for a
work practice standard to minimize
dioxin/furan emissions. These
comments focused on creating boilerspecific plans for implementing good
combustion practices along with an
operations and maintenance plan.
Additionally, boiler operators could
maintain a minimum temperature at the
outlet of PM control devices to
minimize dioxin/furan formation.
Response: In response to the
comments that EPA is not authorized to
regulate the dioxin/furan class as
proposed, the commenters are incorrect.
While dibenzofuran and 2,3,7,8 TCDD
are two of the HAP listed in section 112,
all dioxin and furan compounds are
considered to be POM and, as such, EPA
has the authority to regulate these
compounds under section 112. The riskrelated questions suggested by
commenters are not applicable to
establishment of the MACT floor
standards under section 112(d), which
are to be based on the average emissions
performance of the best performing
units for which the Administrator has
emissions information. EPA received a
number of comments on dioxin and
furan emission limits regarding the
ability of the test method to measure the
typically low levels of emissions that
are emitted from boilers and process
heaters.
Commenters stated that the emissions
were so low that they could not be
measured, and therefore work practice
standards, rather than emission limits,
should be finalized for dioxin/furan for
all subcategories. EPA disagrees. While
emissions were below detectable levels
in many tests for a large portion of the
dioxin/furan isomers, virtually every
test detected some level of dioxin/furan.
Furthermore, some of the emission tests
detected most or all isomers at some
level. Dioxin/furan emissions can be
precisely measured for at least some
units in each subcategory except for Gas
1. Therefore, except for the Gas 1
subcategory, which is addressed
elsewhere in this preamble, the
statutory test for establishment of work
practice standards—i.e., that
measurement of emissions is
impracticable due to technological and
economic limitations—is not met.
In order to make sure that the
emission limits are set at a level that can
be measured, EPA used the ‘‘three times
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MDL’’ approach (discussed elsewhere in
this preamble) as a minimum level at
which a dioxin/furan emission limit is
set. Rather than finalizing work practice
standards, but recognizing that
emissions tend to be very low compared
to more significant sources of dioxin
such as incinerators, EPA’s approach to
dioxin requires an initial compliance
test to demonstrate that the units meet
the dioxin/furan standard, and no
additional compliance testing.
Following a test demonstrating
compliance with the emission limit,
provided that the unit’s design is not
modified in a manner inconsistent with
good combustion practices, the oxygen
level must be monitored, and the 12hour block average must be maintained
at or above 90 percent of the level
established during the initial
compliance test in order to provide an
assurance of good combustion. Another
important point to mention is that the
dioxin/furan test method, EPA Method
23, requires that for compliance
purposes, non-detect values should be
counted as zero. Therefore, for purposes
of compliance, the concern about not
being able to meet the standards because
of the contribution of non-detect values
is moot.
4. Work Practices for Small Units
Comment: Many commenters stated
EPA should treat new small units in the
same manner as existing small units; for
boilers and process heaters with a
design capacity less than 10 MMBtu/hr,
a work practice standard should be
implemented instead of numerical
limits. These commenters stated that the
same technical and economic
conditions under section 112(h) for
existing units still held true for new
units. New small boilers and process
heaters (less than 10 mmBtu/hr) are
typically designed like comparable
existing units with small diameter
stacks, or wall vents and no stack. These
vents and small stacks do not allow for
accurate application of standard EPA
test methods required to demonstrate
compliance with emission limits, and
larger stacks would decrease the
efficiencies of the units. They continued
that while there are some savings in
adding the controls and monitoring
equipment during original construction,
those savings were minor in comparison
to the cost of the control and monitoring
equipment itself. One commenter noted
that the annual performance tests are
over three times the cost of the boiler.
In addition, other commenters stated
that the D.C. Circuit has upheld EPA’s
discretion to have insignificant emission
sources exempt from regulations, and
small units meet this condition.
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Several of the commenters who
supported work practice standards for
small units also believed the size
threshold should change. A few
commenters suggested the size should
be lowered to 5 MMBtu/hr, while most
contended that the size threshold
should be raised to 20, 25, or 30
MMBtu/hr. Those commenters who
wanted the threshold raised noted that
even boilers as large as 30 MMBtu/hr
experience the same economic
implications on their facilities. Some
commenters also noted that 40 CFR part
60 subpart Dc New Source Performance
Standards have work practice standards
for units less than 30 MMBtu/hr. One
State agency commented that the
proposed rule established stringent
emission limits for new small units. The
commenter argued that a tiered
approach should be used which
required higher emission limits for new
small units.
Conversely, some commenters agreed
with EPA’s proposed method of making
the limits applicable to new small units.
They noted that new boilers can be built
with stacks appropriate for testing, or
can have temporary stack extensions
built for testing. One commenter added
that it is not uncommon for new small
boilers to vent exhaust into existing
larger stacks that would allow for
testing.
Response: We agree that the design of
new and existing small units precludes
the use of the suite of test methods
required by this final rule. As pointed
out by commenters, new small boilers
and process heaters (less than 10
mmBtu/hr) are typically designed like
comparable existing units with small
diameter stacks, or wall vents and no
stack. These vents and small stacks do
not allow for accurate measurement of
emissions using the standard EPA test
methods required to demonstrate
compliance with emission limits, and
larger stacks would decrease the
efficiencies of the units. Changes in
stack diameters or addition of stacks in
lieu of wall vents can impact
efficiencies of boilers and can require
significant redesign of boiler systems,
which imposes significant economic
limitations. Therefore, EPA has
concluded that work practice standards
are appropriate for new and existing
small units because the measurement of
emissions is impracticable due to
technological and economic limitations.
E. New Data/Technical Corrections to
Old Data
Comment: Many commenters
identified shortcomings in EPA’s
emissions database, and multiple
corrections were submitted to EPA both
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through the public comment process
and through e-mail communication with
the ICR Combustion Survey team.
Commenters also submitted new data
directly to the ICR Combustion Survey
Team and through the public comment
process.
Response: EPA has incorporated all
technical corrections and new data
submitted since proposal. The
corrections and new data are described
in detail in a memorandum in the
docket entitled ‘‘Handling and
Processing of Corrections and New Data
in the EPA ICR Databases.’’
F. Startup, Shutdown, and Malfunction
Requirements
Comment: Numerous commenters
raised concerns that insufficient data are
currently available to establish emission
standards for SSM events. Due to
inherent limitations with measurement
methods/technologies, which often
require steady state conditions,
emissions testing data and CEMS
provide limited insight into SSM events,
therefore combustor variability during
these periods has been underestimated.
To address these data limitations,
several commenters suggested that EPA
should collect additional data that
represent SSM events within each
subcategory. One commenter had
specific ideas for data collection
including collecting SSM data from
CEMS installed at the facilities
previously included in the ICR survey
and using portable analyzers to evaluate
SSM emissions during future
compliance testing. Many other
commenters suggested that it would be
infeasible to collect additional data
given the test method limitations and
suggested that a compliance work
practice alternative be provided during
periods of SSM. Commenters suggested
that work practices should be sitespecific, not be overly prescriptive, with
the goal of minimizing the emissions
during SSM periods. Other commenters
suggested that EPA adopt an alternative
to regulating emissions during SSM
events and cited 40 CFR part 63 subpart
ZZZZ, which states that startup time
must be minimized.
Several commenters expressed
separate concerns for EPA’s treatment of
malfunction events. Many commenters
suggested that malfunction events
should be excluded from emission
limits and many submitted alternatives
to including these periods. One
commenter supported a limited
allowance for malfunction periods
where EPA defines the term
‘‘malfunction’’ and precisely identifies
events requiring an immediate and
complete shutdown. Another
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commenter suggested EPA should
require facilities to develop and
implement work practice standards to
reduce malfunctions and minimize
pollutants emitted during these periods.
A third commenter asked that EPA
replicate California permits which
include a specific provision for
malfunction.
Many industry commenters
recognized that the proposal preamble
included a statement indicating that
EPA promised to address periods of
equipment malfunction by considering
other information before enforcing
exceedance of operating limits.
However, the commenters suggested
that this promise does not prevent EPA,
a State, or a plaintiff in a citizen suit
from determining that an exceedance
during a malfunction constitutes a
violation. These commenters preferred
EPA to develop explicit compliance
alternatives for malfunctions in the rule
language.
Several commenters contended that
EPA failed to recognize the inherent
limitations in the technology and
operating conditions used to reduce
emissions during SSM. One commenter
referenced a case (Portland Cement
Ass’n v. Ruckelshaus (D.C. Cir. 1973))
where the court acknowledged that
‘‘startup’’ and ‘‘upset’’ conditions due to
plant or emission device malfunction
are an inescapable aspect of industrial
life and that allowance must be
accounted for in the standards. Aside
from meeting emission limits,
commenters provided examples of other
operating parameters that are affected
during SSM including: Elevated oxygen
levels, air pollution control device
operating parameters such as sorbent
injection rates or ESP voltage, and fuel
feed rates, among others. Commenters
also raised concerns that applying limits
during startups will require sources to
decide between safety and
environmental compliance by
encouraging sources to try to shorten the
startup period. For example, some
commenters noted that decreasing the
warm-up period could cause
metallurgical and refractory stresses on
the boiler. One commenter indicated
that EPA’s proposed rule had
unnecessarily disregarded the special
circumstance, an affirmative defense, of
excess emissions allowed in a
September 20, 1999, EPA policy memo
about State Implementation Plans (SIP).
The commenter added that affirmative
defense provisions have recently been
approved into several states SIP (e.g.,
Colorado [71 FR at 8959] and New
Mexico [74 FR at 46912]). Both the
Colorado SIP and the New Mexico SIP
contain an affirmative defense for excess
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emissions during periods of startup and
shutdown.
Response: EPA has considered these
comments and has revised this final rule
to incorporate a work practice standard
for periods of startup and shutdown.
Information provided on the amount of
time required for startup and shutdown
of boilers and process heaters indicates
that the application of measurement
methodology for these sources using the
required procedures, which would
require more than 12 continuous hours
in startup or shutdown mode to satisfy
all of the sample volume requirements
in the rule, is impracticable. Upon
review of this information, EPA
determined that it is not feasible to
require stack testing—in particular, to
complete the multiple required test
runs—during periods of startup and
shutdown due to physical limitations
and the short duration of startup and
shutdown periods. Operating in startup
and shutdown mode for sufficient time
to conduct the required test runs could
result in higher emissions than would
otherwise occur. Based on these specific
facts for the boilers and process heater
source category, EPA has developed a
separate standard for these periods, and
we are finalizing work practice
standards to meet this requirement. The
work practice standard requires sources
to minimize periods of startup and
shutdown following the manufacturer’s
recommended procedures, if available.
If manufacturer’s recommended
procedures are not available, sources
must follow recommended procedures
for a unit of similar design for which
manufacturer’s recommended
procedures are available.
Regarding comments on treatment of
malfunctions, the discussion of EPA’s
position on malfunctions in the section
of this preamble entitled ‘‘What are the
requirements during periods of startup,
shutdown, and malfunction’’ provides
details related to this response.
Essentially, EPA has determined that
malfunctions should not be viewed as a
distinct operating mode and, therefore,
any emissions that occur at such times
do not need to be factored into
development of CAA section 112(d)
standards, which, once promulgated,
apply at all times. In the event that a
source fails to comply with the
applicable CAA section 112(d)
standards as a result of a malfunction
event, EPA would determine an
appropriate response based on, among
other things, the good faith efforts of the
source to minimize emissions during
malfunction periods, including
preventative and corrective actions, as
well as root cause analyses to ascertain
and rectify excess emissions. EPA
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would also consider whether the
source’s failure to comply with the CAA
section 112(d) standard was, in fact,
‘‘sudden, infrequent, not reasonably
preventable’’ and was not instead
‘‘caused in part by poor maintenance or
careless operation.’’ 40 CFR 63.2
(definition of malfunction).
Finally, EPA recognizes that even
equipment that is properly designed and
maintained can sometimes fail and that
such failure can sometimes cause an
exceedance of the relevant emission
standard. (See, e.g., State
Implementation Plans: Policy Regarding
Excessive Emissions During
Malfunctions, Startup, and Shutdown
(Sept. 20, 1999); Policy on Excess
Emissions During Startup, Shutdown,
Maintenance, and Malfunctions (Feb.
15, 1983)). EPA is, therefore, adding to
this final rule an affirmative defense, as
requested by public comment, to civil
penalties for exceedances of numerical
emission limits that are caused by
malfunctions.
G. Health Based Compliance
Alternatives
Comment: In the proposed rule, EPA
considered whether it was appropriate
to exercise its discretionary authority to
establish health-based emission limits
(HBEL) under section 112(d)(4) for HCl
and other acid gases and proposed not
to adopt such limits, citing, among other
things, information gaps regarding
facility-specific emissions of acid gases,
co-located sources of acid gases and
their cumulative impacts, potential
environmental impacts of acid gases,
and the significant co-benefits expected
from the adoption of the conventional
MACT standard. Comments were
received both supporting this position
and refuting it. Several commenters
suggested legal, regulatory and scientific
reasons for why HBEL or health-based
compliance alternatives (HBCA) for HCl
and Mn might be appropriate for this
MACT standard. With respect to legal
concerns, industry commenters
indicated that section 112(d)(4) of the
CAA establishes a mechanism for EPA
to exclude facilities from certain
pollution control regulations and
circumstances when these facilities can
demonstrate that emissions do not pose
a health risk. Commenters cited a Senate
Report that influenced development of
112(d)(4), where Congress recognized
that, ‘‘For some pollutants a MACT
emissions limitation may be far more
stringent than is necessary to protect
public health and the environment.’’
[Footnote: S. Rep. No. 101–128 (1990) at
171]. Commenters also cited regulatory
precedence for addressing HCl as a
threshold pollutant, including the
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Hazardous Waste Combustors and the
Chemical Recovery Combustion Sources
at Kraft, Soda, Sulfite, and Stand-Alone
Semichemical Pulp Mills NESHAP.
Commenters requested that EPA
incorporate the flexibility afforded by
112(d)(4) and allow sources reasonable
means for demonstrating that their
respective emissions do not warrant
further control. Industry commenters
also cited the 2004 vacated Boiler
MACT as precedence for HBCA for both
HCl and Mn. The commenters
contended that EPA failed to explain
why the health based emissions
limitations it established in the 2004
Boiler MACT and the justification
provided for those limitations should
now be reversed. The commenters also
cited a 2006 court briefing where EPA
vigorously defended the HBCA included
in the 2004 rule when it was challenged
in the D.C. Circuit [Final Brief For
Respondent United States
Environmental Protection Agency, D.C.
Cir. Case No. 04–1385 (Dec. 4, 2006) at
59–65, 69.].
Citizen groups also commented that
on August 6, 2010, EPA adopted a
NESHAP for Portland Cement plants. In
its final rule EPA specifically rejected
adoption of risk-based exemptions for
HCl and Mn. The commenter argues
there are no differences sufficient to
warrant a reversal of that decision in the
Boiler MACT standard. Citizen groups
also raised concerns that health risk
information cited by EPA for HCl,
hydrogen fluoride, hydrogen cyanide,
and Mn does not establish ‘‘an ample
margin of safety’’ and, therefore, no
health threshold should be established.
The commenters believe risk-based
exemptions at levels less stringent than
the MACT floor are prone to lawsuits
that could potentially further delay
implementation of the Boiler MACT.
Co-Located Source Issues
Many commenters responded to EPA
comment solicitation on how it should
‘‘appropriately’’ simulate all reasonable
facility/exposure situations.
Commenters contended that boilers can
be located among a wide variety of
industrial facilities, which makes
predicting and assessing all possible
mixtures of HCl and other emitted air
pollutants difficult. These simulations
would require the consideration of
emissions from nearby facilities for the
almost 15,500 boilers affected by this
final rule. Commenters also
characterized defining of exposure
situations as challenging, for example
PM can serve as ‘‘carriers’’ to bring the
adhered HAP deep within the lung,
where the HAP can interact with the
respiratory system directly or be leached
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off of the particle surface and become
available systemically. These
commenters argue that the questions
posed by the Agency in the preamble to
the proposed rule illustrate why the
MACT standard setting is and should be
the default requirement in the 1990
Clean Air Act, rather than ‘‘healthbased’’ standard-setting under section
112(d)(4).
Some commenters disagreed with
using a hazard quotient (HQ) approach
to establish a risk-based standard
because the HQ would not account for
potential toxicological interactions. The
commenter noted that an HQ approach
incorrectly assumes the different acid
gases affect health through the same
health endpoint, rather than assuming
that the gases interact in an additive
fashion. This commenter suggested that
a hazard index approach, as described
in EPA’s ‘‘Guideline for the Health Risk
Assessment of Chemical Mixtures’’
would be more appropriate.
Industry commenters dispute that
emissions from other sources or source
categories should be considered when
developing an HBCA and they argued
that Congress expected EPA to consider
the effect of co-located facilities during
the 112(f) residual risk program instead
of under 112(d). Commenters added that
there is no prior EPA precedent for
considering co-located facilities from a
different source category during the
same 112 rulemaking. Commenters also
provided examples where co-located
sources and source categories are not a
concern, such as small municipal
utilities that do not operate co-located
HAP sources within their fence line and
are not located in heavily populated
urban areas where other HAP sources
are common due to zoning.
Representatives of the small municipal
utility industry suggested that concerns
of co-located HAP sources should not be
used to arbitrarily deny health-based
relief already approved on a site-specific
basis.
Co-Benefits of Controlling HCl and Mn
Several commenters disputed EPA’s
consideration of non-HAP collateral
emissions reductions in setting MACT
standards. They contended that EPA’s
sole support for its ‘‘collateral benefits’’
theory is legislative history—the Senate
Report that accompanied Senate Bill
1630 in 1989 and noted that the D.C.
Circuit rejected this use of this theory
since the Senate Report referred to an
earlier version of the statute that was
ultimately not enacted. Instead
commenters suggested that other
components of the CAA, such as the
National Ambient Air Quality Standards
(NAAQS), are more appropriate avenues
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for mitigating emissions of criteria
pollutants. Some commenters in the
biomass industry noted that even if cobenefits of non-HAP were considered
relevant to the analysis, the nominal cobenefits of reducing SO2 emissions from
biomass units would be limited due to
the low inlet sulfur levels of this fuel.
Several other commenters suggested it
is impossible to assess an established
health threshold for HCl such that a
112(d)(4) standard could be set without
evaluating the collateral benefits of a
MACT standard. And, as described in
the recently finalized cement kiln
MACT rule, setting technology-based
standards for HCl will result in
significant reductions in the emissions
of other pollutants, including SO2, Hg,
and PM. The commenter added that
these reductions will provide enormous
health and environmental benefits,
which would not be experienced if
section 112(d)(4) standards had been
finalized. These commenters contended
that HCl and other dangerous acid gases
produced by commercial and industrial
boilers pose substantial risks to
industrial workers, as well as
surrounding communities, and must be
limited by the strict conventional MACT
standards.
Cost Impacts of HBCA
Several commenters indicated that the
current economic climate requires EPA
to balance economic and environmental
interests and they indicated that HBCA
would help target investments into
solving true health threats where limits
are no more stringent or less stringent
than needed to protect public health.
Many commenters provided compliance
cost savings if an HBCA is included in
this final rule. For example,
representatives of one industry
estimated aggregated capital savings in
excess of $100 million just for the small
facilities in the pulp & paper sector.
Some commenters stressed the
importance of an HBCA options for
small entities affected by the
regulations. Several other commenters
suggested that EPA should estimate the
costs and environmental effects of the
HBCA option compared to a
conventional MACT standard in order
to make an informed decision on the
adoption of an HBCA.
Response: After considering the
comments received, some of which
supported adoption of an emissions
standard under section 112(d)(4) and
some of which opposed such a standard,
EPA has decided not to adopt an
emissions standard based on its
authority under section 112(d)(4) in the
final rule. EPA first notes that the
Agency’s authority under section
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112(d)(4) is discretionary. That
provision states that EPA ‘‘may’’
consider established health thresholds
when setting emissions standards under
section 112(d). By the use of the term
‘‘may,’’ Congress clearly intended to
allow EPA to decide not to consider a
health threshold even for pollutants
which have an established threshold. As
explained in the preamble to the
proposed rule, it is appropriate for EPA
to consider relevant factors when
deciding whether to exercise its
discretion under section 112(d)4). EPA
has considered the public comments
received and is not adopting an
emissions standard under section
112(d)(4) for the reasons explained
below.
First, as explained in the preamble to
the proposed rule, EPA continues to
believe that the potential cumulative
public health and environmental effects
of acid gas emissions from boilers and
other acid gas sources located near
boilers supports the Agency’s decision
not to exercise its discretion under
section 112(d)(4). EPA requested in the
preamble to the proposed rule
information regarding facility-specific
emissions of acid gases from boilers as
well as sources which may be co-located
with boilers. In particular, information
concerning the variation of acid gas
emission rates that can be expected from
the various subcategories of units was
identified as a significant data gap.
Additional data were not provided
during the comment period, and the
data already in hand regarding these
emissions are not sufficient to support
the development of emissions standards
for any of the boilers subcategories
under section 112(d) that take into
account the health threshold for acid
gases, particularly given that the Act
requires EPA’s consideration of health
thresholds under section 112(d)(4) to
protect public health with an ample
margin of safety. In addition, the
concerns expressed by EPA in the
proposal regarding the potential
environmental impacts and the
cumulative impacts of acid gases on
public health were not assuaged by the
comments received.
EPA also received comments
recommending not only that EPA
establish emissions standards for acid
gases pursuant to section 112(d)(4), but
that it do so by excluding specific
facilities from complying with
emissions limits if the facility
demonstrates that its emissions do not
pose a health risk. EPA does not believe
that a plain reading of the statute
supports the establishment of such an
approach. While section 112(d)(4)
authorizes EPA to consider the level of
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the health threshold for pollutants
which have an established threshold,
that threshold may be considered ‘‘when
establishing emissions standards under
[section 112(d).]’’ Therefore, EPA must
still establish emissions standards under
section 112(d) even if it chooses to
exercise its discretion to consider an
established health threshold.
As explained in the preamble to the
proposed rule, EPA also considered the
co-benefits of setting a conventional
MACT standard for HCl. EPA
considered the comments received on
this issue and continues to believe that
the co-benefits are significant and
provide an additional basis for the
Administrator to conclude that it is not
appropriate to exercise her discretion
under section 112(d)(4). EPA disagrees
with the commenters who stated that it
is not appropriate to consider non-HAP
benefits in deciding whether to invoke
section 112(d)(4). Although MACT
standards may directly regulate only
HAPs and not criteria pollutants,
Congress did recognize, in the
legislative history to section 112(d)(4),
that MACT standards would have the
collateral benefit of controlling criteria
pollutants as well and viewed this as an
important benefit of the air toxics
program. See S. Rep. No. 101–228, 101st
Cong. 1st sess. at 172. EPA consequently
does not accept the argument that it
cannot consider reductions of criteria
pollutants, for example in determining
whether to take or not take certain
discretionary actions, such as whether
to adopt a risk-based standard under
section 112(d)(4). There appears to be
no valid reason that, where EPA has
discretion in what type of standard to
adopt, EPA must ignore controls which
further the health and environmental
outcomes at which section 112(d) of the
Act is fundamentally aimed because
such controls not only reduce HAP
emissions but emissions of other air
pollutants as well.7 Thus, the issue
being addressed is not whether to
regulate non-HAP under section 112(d)
or whether to consider other air quality
benefits in setting section 112(d)(2)
standards—neither of which EPA is
doing—but rather whether to make the
discretionary choice to regulate certain
HAP based on the MACT approach and
whether EPA must put blinders on and
ignore collateral environmental benefits
when choosing whether or not to
exercise that discretion. EPA knows of
no principle in law or common sense
that precludes it from doing so.
Finally, EPA is not adopting an HBEL
for manganese, as some commenters
7 EPA notes the support of commenter 2898 in
this regard.
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recommended. EPA did not propose or
solicit comment on the adoption of an
HBEL for manganese emissions, and
since the final rule regulates PM as a
surrogate for HAP metals and therefore
does not establish a specific emissions
limit for manganese, there is no reason
to consider whether it would be
appropriate to exercise section 112(d)(4)
authority for manganese.
H. Biased Data Collection From Phase II
Information Collection Request Testing
Comment: Many commenters noted
that in selecting units for the Phase II
testing, EPA targeted only those units
whose data EPA determined it would
need to set the MACT floor. The
commenters contended that the targeted
units were generally better performing
units so the proposed limits reflect
performance of the best 12 percent of
the best rather than performance of the
best 12 percent of the entire population
as Congress intended. Further, they
added that this skewed dataset led to a
set of proposed emission limits that are
more stringent than would have resulted
from a random sampling of all the
regulated sources. Several commenters
also provided input on how EPA should
have designed its Phase II test plan in
order to develop a representative
dataset. They added that
representativeness may be considered as
the measure of the degree to which data
accurately and precisely represent a
characteristic of a population. The
commenters identified EPA’s approach
for selecting Phase II testing sites as a
form of judgmental sampling, which
EPA defines as the ‘‘selection of
sampling units on the basis of expert
knowledge or professional judgment.’’
These commenters then cited an EPA
document (Data Quality Assessment: A
Reviewer’s Guide, EPA QA/G–9R, p. 11,
U.S. EPA 2006) which outlines
preferred sampling procedures for
emission data. According to this
document, probabilistic sampling
(random selection) is preferable where
EPA wishes to draw quantitative
conclusions about the sampled
population through statistical
inferences. When using judgmental
sampling, however, this document
stated that ‘‘statistical analysis cannot be
used to draw conclusions about the
target population,’’ and ‘‘quantitative
statements about the level of confidence
in an estimate (such as confidence
intervals) cannot be made.’’ Yet the
commenters point out that EPA did use
the Phase II data to perform statistical
analyses and establish a MACT floor
emission limit for each subcategory. The
commenters added that generally,
conclusions drawn from judgmental
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samples apply only to those individual
samples while aggregation of data
collected from judgmental samples may
result in severe bias due to lack of
representativeness and lead to highly
erroneous conclusions. Many
commenters also suggested methods to
mitigate the bias in the Phase II testing.
Some commenters suggested that
instead of taking the top 12 percent of
units with stack test data available, EPA
should determine how many units
comprise the top 12 percent of a given
subcategory and then use data from that
many units to compute the floor. The
commenters suggested that this
approach is warranted because the
Phase I ICR data allowed EPA to reliably
select the top performers in each
subcategory for purposes of collecting
the Phase II information. Other
commenters suggested that EPA
supplement its ICR survey and testing
data with other data sources such as fuel
records, production records and
associated emission factors from AP–42,
commercial warranties and guarantees,
or other EPA databases such as the
National Emission Inventory or Toxics
Release Inventory. Other commenters
requested that EPA incorporate data
from the ICR Phase II testing as long as
these data are from a unit that has
similar fuel and control device
characteristics to the units identified in
the top 12 percent.
Response: Section 112 specifies that
MACT floors must be based on sources
for which emissions information is
available to the Administrator. While
EPA’s Phase II data collection did target
units with particular control
configurations, these units were
identified to fill data gaps, including
providing additional information on the
effectiveness of the various control
technologies that are used to control
emissions from boilers and process
heaters. EPA disagrees with commenters
who recommended that EPA should use
data from the number of units that
comprise 12 percent of a subcategory to
calculate the floor, even where the
Agency lacks information for all sources
in the subcategory. That approach
would be inconsistent with the language
of section 112(d)(3), which clearly states
that, for existing sources, the MACT
floor cannot be less stringent than ‘‘the
average emission limitation achieved by
the best performing 12 percent of the
existing sources (for which the
Administrator has emissions
information)[.]’’ This is precisely what
EPA has done in today’s final rule. The
commenters’ recommended approach
would instead base the floors on the
average emission limitation achieved by
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all the sources for which EPA has
emissions information, rather than that
achieved by the best-performing 12
percent, if emissions information is only
available for 12 percent of sources. This
outcome would contradict the language
of the statutory MACT floor provision.
EPA also notes that sources had
ample opportunity to perform testing on
other units and submit the data to EPA
for consideration. EPA informed various
industry groups that additional test data
would be welcomed, and to the extent
that additional data were provided, such
data were used in the floor-setting
process. Furthermore, the large majority
of the proposed emission limits were
based on data from both phases of the
ICR, with most of the data coming from
the phase I ICR, in which EPA requested
any existing emissions data, and
commenters do not allege any bias
associated with the phase I data. The
only emission limits that were based
primarily on phase II ICR data were the
dioxin/furan limits, and for those
pollutants, the units were not selected
based on any assumptions about their
dioxin/furan emissions or the
effectiveness of add-on controls.
Instead, the units were selected to
ensure that data would be available to
set floors for the subcategories that EPA
was considering at the time of the Phase
I ICR.
I. Issues Related to Carbon Monoxide
Emission Limits
Comment: Numerous commenters
disagreed with EPA’s statement that CO
emissions do not vary significantly over
the operating range of a unit, 75 FR
32029. These commenters provided
limited data across the operating range
of boilers showing significant variation
in CO emissions; the data also support
the contention that CO emissions are
higher at low load. In addition,
commenters note that the degree of
variability in emissions is dependent
upon a specific unit and its design and
operation characteristics, as well as
other factors. With the premise that
boilers do have variable CO emissions,
in order to meet the applicable emission
limit, commenters stated that stable
boiler operation would be necessary, but
that such boiler operation is not always
possible. They contend that boiler loads
vary constantly and rapidly and such
load swings are a normal part of many
processes and operations. Factors
affecting the load include changes in
fuel mix, fuel quantity, and fluctuations
in load demand. Quick changes or large
swings can also result in spikes which
are substantially higher than average
emissions. Commenters stated that in
addition to daily fluctuations, CO
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emissions vary depending on broader
issues such as business cycles or the
time of year. Commenters claimed that
even the top performers could not meet
the limits due to load fluctuations.
Some commenters provided input
from boiler manufacturers and the
guarantees that are currently available
on the market for CO emissions. These
guarantees include provisions that void
the guarantee at loads below 25 percent
load. Burner and boiler manufacturers
state that CO emissions do fluctuate
with load and suggest that limits should
not be lower than manufacturer
guarantees.
Many commenters took issue with the
use of stack test data to set the emission
limit. Due to the highly variable nature
of CO emissions, setting a standard that
boilers must meet at all times based on
stack test data does not properly
characterize boiler emissions. Noting
that stack tests are typically conducted
at 90 percent of full load, commenters
contended that this represents a small
and unrepresentative snapshot in time
captured during the best operating
conditions. Some commenters
compared stack test averages to CEMS
values showing extreme differences
(CEMS data could be >10 times higher),
and stated that stack tests do not come
close to capturing the long-term
variability of CO emissions.
Furthermore, commenters stated that
some boilers frequently operate at lowfire conditions and that stack tests are
not conducted at ‘‘representative
operation conditions’’. A few
commenters cited the DC Circuit [Sierra
Club v. EPA, 167 F.3d 658, 665 (D.C.
Cir. 1999)] and pointed out that stack
tests do not capture the level of
performance a unit will achieve ‘‘under
the most adverse circumstances which
can reasonably be expected to recur.’’
The commenters claimed that this
condition must be considered in setting
MACT floors.
While EPA did present a comparison
of data from units that had both stack
test and hourly CO CEMS data available,
commenters stated that the data are not
representative. EPA presented only
three units which have CEMS data and
stack test data, and these units do not
have data over a wide load range that
could be considered to represent typical
operating conditions. Commenters also
noted that no CEMS data for liquid units
were available. Many commenters
suggested that EPA acquire and
incorporate more CEMS data when
setting the limits to show a more
accurate picture of variability. A few
commenters also pointed out that CEMS
data is needed to characterize intra-unit
operating variability due to load
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changes, because the 99 percent UPL
only characterizes inter-unit, steadystate operation. Looking at the CEMS
data provided, some commenters used
the ‘‘start anew’’ method to calculate a
30-day rolling average, and claimed that
the unit would exceed the CO limit for
several days, showing that the proposed
limits are too low and the CEMS data
are not appropriately considered.
Some commenters noted the
discrepancy between using stack test
data to set the limits, and then having
to comply by using CEMS. They
suggested that whichever method is
used to set the limits, the same method
should be used for compliance. Several
commenters pointed out that although
the vacated Boiler MACT included a
requirement for CO CEMS, it did not
require CO CEMS data obtained at less
than 50 percent of maximum load to be
included in the 30-day CO average.
Commenters recommended that these
data exclusions be incorporated in the
compliance provisions of this final rule.
In addition, a few commenters cited a
ruling by the U.S. Court of Appeals for
the D.C. Circuit that ‘‘a significant
difference between techniques used by
the Agency in arriving at standards, and
requirements presently prescribed for
determining compliance with standards,
raises serious questions about the
validity of the standard.’’ (Portland
Cement Ass’n v. Ruckelshaus, 486 F.2d
375, 396 (DC Cir. 1973)). These
commenters stated that the primary
difference between these two methods is
that the variability experienced during
normal operations will not be captured
during the stack test but will become
apparent as the facility operates a CEMS
over time.
Finally, many commenters stated that
the low proposed CO limits will cause
additional challenges to boilers that are
subject to NOX limits. These
commenters presented graphs and data
to demonstrate the inverse relationship
between CO and NOX emissions and
noted that changing the boiler operation
to reduce CO to such low levels would
result in an increase in NOX emissions.
Commenters added that this result
would be particularly challenging, and
perhaps unproductive for boilers
located in ozone non-attainment areas.
In addition to increasing NOX
emissions, commenters noted that
driving emission levels down to
extremely low CO levels would also
require boiler operators to increase
excess air, thereby reducing the
efficiency of the boiler. This operational
change would require additional fuel to
be combusted, thus increasing
emissions of other HAP. These
commenters requested that CO limits be
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balanced with NOX limits such that
boiler efficiency is optimized and State
efforts to comply with NAAQS are not
hindered. In addition to concerns
surrounding competing air quality
standards, a few commenters stated that
National Fire Protection Act (NFPA)
requirements also affect CO emissions at
low loads. The NFPA specifies a
minimum airflow at which a boiler can
operate regardless of load, in order to
avoid boiler explosions. At low loads,
this NFPA requirement can result in
excess air which leads to increased CO
emissions. Commenters added that in
order to meet the limits as proposed,
boilers may have to idle at a higher load,
increasing fuel costs and other
emissions (NOX, carbon dioxide (CO2),
and HAP).
Response: In response to the many
comments regarding the proposed CO
emission limits, EPA performed a reassessment of the available data. In
addition, EPA analyzed additional data
that were not used to develop the
proposed limits, including data
submitted prior to proposal but too late
for consideration for purposes of the
proposed rule, data submitted during
the public comment period, and data
submitted after the comment period
closed. While many comments were
received opposing EPA’s proposal to set
limits based on stack test data, EPA
cannot set limits based on CEMs data
because the available CEMS data are
insufficient to set emission limits that
are reflective of the best performing 12
percent of sources in the various
subcategories. First, CEMS data are not
available for all of the subcategories.
Second, most of the subcategories have
only a single CEM data set from one
facility. In contrast, a large amount of
CO stack test data are available. For
these reasons, EPA concluded that it
was appropriate to use the stack test
data rather than the CEMS data for
setting the MACT floors for CO.
Industry commenters who
recommended that the emission limits
be based on CEMS had ample
opportunity to conduct CEMS testing
(on the units identified as ‘‘best
performers’’ based on the 3-run stack
tests or on additional units to provide a
broader base of data), but very little
CEMS data were submitted to EPA after
the proposal, and significant data gaps
still exist. EPA does agree that, based on
the high degree of variability shown by
the available data for CO from boilers
and process heaters, CEM-based limits
could accurately reflect the actual
emissions. However, EPA would need
sufficient CEMS data to accurately
calculate emissions limits, and,
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therefore, another approach must be
used. In this instance, the alternative
that EPA selected was to base the limits
on 3-run stack test data.
To develop emission limits based on
3-run stack tests, EPA first reviewed the
emission test reports for the best
performing sources in order to ensure
that that data reflected the actual
performance of the units during the
testing periods. EPA also incorporated
data corrections from facilities that
submitted test data, and between these
two quality assurance measures, EPA
has ensured that accurate data were
used to establish the emission limits.
Second, EPA examined the operating
load at which the stack tests were
conducted and found that, as pointed
out by multiple commenters, the stack
test data are representative of conditions
at or near full load. Third, EPA
determined that the calibration range of
the CO analyzer must be considered in
determining the minimum value that
can be supported technically during a
CO stack test. This assessment of
calibration range resulted in some low
CO levels being adjusted upward, as
explained in more detail in the docket
memo entitled ‘‘Assessment of
Minimum Levels of CO that Can Be
Established Under Various Analyzer
Calibration Ranges.’’ EPA then ranked
the data for each subcategory and
developed stack test-based emission
limits using the 99.9 percent UPL. The
99.9 percent level was selected to
provide an additional allowance for
variability in the CO emission limits,
since the CEM data show that CO levels
have a higher degree of variability than
other pollutants (for which EPA
continues to use the 99 percent UPL).
This change from the proposed 99
percent UPL level resulted in about a 10
percent increase in each of the CO
emission limits (from the 99 percent
UPL using the same data). The CO
emission limits in today’s rule must be
met through the use of a stack test
during the initial and annual
compliance tests, and parametric
monitoring is required to demonstrate
continuous compliance. As discussed
elsewhere in the preamble, during
periods of startup and shutdown, units
that would otherwise be subject to a
numeric emission limit are instead
subject to a work practice standard.
J. Cost Issues
1. Inaccuracy of Basis of Costs
Comment: Numerous commenters
disagreed with EPA’s cost estimates.
Many of them provided specific cost
estimates for bringing their facilities
into compliance with the proposed
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regulation to show that the costs were
considerably higher than the EPA
estimate. The estimations given
included vendor data, real project costs,
Best Achievable Control Technology
and Best Available Retrofit Technology
analyses and industrial control cost
studies.
Several commenters stated that the
Office of Air Quality Planning and
Standards (OAQPS) cost manual used to
estimate costs was outdated and
inaccurate. They noted costs that were
missing from the estimates, such as
additional man-hours for recordkeeping, compliance plan development
and implementation, and operating and
maintenance expenses. Some costs were
said to be underestimated, such as the
estimates for catalysts and carbon
injection.
Response: The OAQPS cost manual is
the accepted basis of cost estimates for
EPA regulations. EPA welcomed new
information or methods for estimating
costs and used the available data to
adjust cost estimates where appropriate.
EPA did not adjust catalyst costs since
this information provided by
commenters was based on proprietary
cost estimates that could not be scaled
to all boiler types. This catalyst also
represented a regenerative oxidative
catalyst which was a different
technology than the CO oxidation
catalyst used in initial estimates from
EPA at proposal. The main concern
about carbon injection costs was that the
technology would be needed on far
more units than estimated, because the
assumption that fabric filters would be
adequate to achieve the Hg emission
limits was incorrect. EPA has adjusted
the emission limits since proposal and
notes that none of the units in the
MACT floor calculations for solid fuels
use activated carbon injection (ACI)
control. Of the solid fuel units in the
MACT floor calculations that are
achieving the floor, only 2 units
reported to have fabric filter and ACI
installed and 132 units have only a
fabric filter installed. The assumption
that most units will meet the Hg floor
using a fabric filter is reasonable and
supported by the data on record. One
commenter also questioned the
inclusion of a factor for installing ACI
equipment to an existing unit, saying
that this important factor had been left
out of the original calculation. A review
of the ACI algorithm confirmed that the
factor for installing the unit had been
included originally, and no change was
necessary.
Comment: One of the most frequently
mentioned concerns was the difficulty
of retrofitting existing units with add-on
control devices, which could lead to the
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replacement of existing units, at a
greater cost that what was estimated in
the EPA background documents. Also
mentioned were the increased costs
associated with non-continental units,
for which retrofits could be 1.3 to 2.3
times higher than elsewhere.
Response: EPA does not have enough
information to assess the possibility of
units being replaced due to difficulty
retrofitting existing units. However,
regardless of any information on that
topic, the emission standards must
reflect the floor level of control. Costs
and emission impacts estimated for the
boiler MACT standard are intended to
represent national impacts.
Consequently, costs for a specific
facility may be lower or higher than
what was estimated but on a national
basis, we believe that our estimates are
reasonable. We would also note that the
cost algorithms include a cost factor for
retrofitting existing boilers.
Comment: One commenter also
expressed concern that process heaters
had costs estimated using algorithms
based on boiler add-on control costs,
giving grossly underestimated process
heater control costs.
Response: The algorithms estimate
costs based on exhaust gas flow rate
volumes and pollutant inlet
concentrations and not specific to boiler
costs. Some of the algorithms were
based on costs from the 2009 HMIWI
rulemaking. EPA considers these
estimates to be reasonable estimates for
both boilers and process heaters and the
commenters did not provide an
alternative cost estimate specific to
process heaters.
Comment: Several commenters stated
that the number of affected sources was
also underestimated, especially for gas
or liquid-fired units, and one requested
clarification with regards to the
discrepancy between the number of
units estimated in the vacated rule and
the proposal.
Response: The current inventory
gathered for this rulemaking included
unit data from industry sources. The
public was encouraged to send any
updates or changes necessary to correct
the source inventory. The current
inventory overrides the inventory
created previously for the 2004
rulemaking.
2. Unproven Controls
Comment: Many commenters stated
that the suggested add-on controls have
not been proven capable of
simultaneously achieving the low
emission limits proposed for the
affected units. They expressed dismay at
the high cost of adding numerous
control devices without any reassurance
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that the emission limits could be
achieved, or that human health would
be better protected as a result. Some
commenters included quotes from
control device vendors stating that they
were unable to guarantee the equipment
could achieve the removal efficiency
necessary to meet the proposed
emission limits.
Response: EPA has adjusted emission
limits and compliance mechanisms to
address these concerns. These
adjustments include creation of a
consolidated solid fuel subcategory for
fuel-based HAP and CO monitoring
provisions.
3. Economic Hardship
Comment: Numerous commenters
worried that the proposed rule would
lead to plant shut-downs, job loss,
discouraged use of renewable energy
and other negative economic impacts
not considered in the rule. The
commenters stated that the proposed
regulation fails to find balance between
job preservation, economic growth and
environmental protection and suggested
that EPA use their discretionary
authority under the CAA to craft a more
appropriate rule. A few industry
representatives worried that the
cumulative impact of multiple EPA
regulations was putting U.S. industry at
a cost disadvantage compared to
international companies, and another
asked if costs to comply with other
MACT standards were also being taken
into account in the RIA. Other
commenters stated that the cost of
controls necessary for their units to
comply with the proposed rule
exceeded the cost of the boiler itself,
and in many cases exceeded the costs of
plant profits in recent years.
Response: EPA appreciates these
concerns and, since proposal, has
considered opportunities to reduce the
costs of compliance with this final rule
while continuing to achieve the public
health objectives and meet the
requirements of the CAA. In a number
of cases in this final rule, EPA has
adjusted emission limits, compliance
mechanisms and subcategories that will
make compliance less difficult and
costly. In addition, EPA has added a
discussion about the interaction of this
rule with other rules to section 7.2 of
the RIA.
4. Technical Concerns
Comment: In some cases, technical
shortcomings of the cost estimates were
addressed. For instance, one commenter
pointed out that neither chlorine or Hg
can be cost effectively removed from
liquid fuels down to the proposed
emission levels, so the cost of fuels will
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likely increase as suppliers blend
different fuel sources to achieve fuel
requirements.
Response: EPA does not have the
information necessary to estimate the
potential costs that could result from
new fuel blends.
Comment: Several commenters had
concerns about the use of packed bed
scrubbers as a suggested control device.
They pointed out that these scrubbers
can only be used with relatively small
units having an exhaust flow rate no
greater than 75,000 standard cubic feet
per minute (scfm).
Response: EPA cost estimates took the
flow rate capabilities of packed bed
scrubbers into account by estimating
additional scrubbers for units with flow
rates beyond 75,000 scfm.
Comment: Other commenters
mentioned that some facilities, most
often rural plants in the wood products
sector, do not have and cannot obtain a
wastewater discharge permit, so they
cannot use wet scrubbers and would
need to install more costly dry scrubbers
to meet the HCl emission limits.
Response: EPA added estimated costs
for a Dry Injection/Fabric Filter control
alternative for units unable to install
wet scrubbers to meet HCl limits.
Comment: Several commenters stated
that the proposed CO emission limits
would not be achievable at all operating
conditions while also meeting NOX
limits, unless controls are added.
Several pointed out that tune-ups and
combustion modifications such as a
linkageless boiler management system
(LBMS) and replacement burners would
offer inadequate control in most cases.
Response: EPA incorporated
additional CO data variability data
received during the comment period,
adjusted subcategories, and revised
compliance mechanisms to address the
issues discussed in these comments.
Comment: One commenter pointed
out that no documentation was found of
a successful LBMS retrofit to existing
biomass-to-energy facilities using stoker
or fuel cell oven combustion. This
commenter cited conversations with
several stoker burner manufacturers,
and the commenter could find no stoker
units that have been retrofitted with an
LBMS. They added that manufacturers
stated that a successful retrofit to meet
the proposed standards was doubtful
based on the inherent leakage of air in
these types of facilities.
Response: EPA adjusted subcategories
and compliance mechanisms and
analyzed new CO test data in order to
make the CO limits more reasonable.
EPA estimates the cost of an LBMS as
a placeholder for other combustion
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improvements that are expected to
achieve the CO limits.
Comment: Some wrote to suggest that
the number of units requiring activated
carbon injection is grossly
underestimated, because fabric filters
alone would be frequently inadequate to
meet the proposed Hg limits. Other
commenters suggested that the use of
activated carbon would lead to
increased fabric filter use and additional
costs for disposing of the resulting waste
stream.
Response: EPA adjusted Hg emission
limits and incorporated a new solid fuel
subcategory to address this concern.
Further, many of the units in the MACT
floor calculations demonstrate that they
have achieved the Hg limit without
installing activated carbon injection.
Comment: The commenters suggested
that far more facilities would need to
add fabric filters, rather than the less
expensive electrostatic precipitators that
had been included in the cost estimates.
Response: EPA is now basing the
costs primarily on fabric filter
installation, although owners/operators
will choose a technology, that can meet
the limits, that is best-suited to their
process.
Comment: Several times, commenters
expressed concern about required addon controls conflicting with current
controls and each other. For instance,
one commenter explained small
amounts of sulfur trioxide (SO3) are
generated as part of the combustion
process for sulfur-containing fuels. The
commenter noted that a CO oxidation
catalyst or Selective Catalytic Reduction
NOX reduction catalyst, will convert an
additional percentage of the SO2to SO3,
which will inhibit Hg removal
efficiency of activated carbon injection.
SO3 occupies the active sites on the
carbon, taking away those sites from the
Hg. Additionally, some of these
commenters also pointed out that some
of the suggested control combinations
have not been used with the affected
boilers, so their use is unproven and the
retrofit costs unknown.
Response: EPA recognizes the
potential interaction of different control
devices and has adjusted the
subcategories and incorporated
additional emission data into the
emission limit calculations. The revised
limits and subcategories incorporated in
this final rule mitigate these concerns.
However, specifically addressing the
commenters concerns would require an
extensive study of emissions and
controls, and the time or resources to
conduct such a study are not available.
EPA used the available data to set
standards as required under section 112.
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Comment: Some commenters
questioned the assumption that facilities
will not incur costs to comply with the
dioxin/furan standards because they
will test for dioxin/furan and be below
detection levels. They said this logic
does not make sense because EPA has
not outlined in the proposed rule any
procedures for handling non-detects
when performing compliance testing
and there are boilers in the EPA
emissions database with dioxin/furan
emissions that are non-detect but
actually measured emissions higher
than the proposed limit.
Response: EPA adjusted the dioxin/
furan emission limits based on data
corrections and corrected procedures for
handling non-detect and detection level
limited values, making the need for addon controls to achieve compliance even
less likely. For matters of compliance, it
should be noted that EPA Method 23
indicates that for compliance
demonstrations, a value of zero should
be used in place of a value below the
detection limit for each non-detect
isomer. Adherence to this procedure
will ensure that non-detect values do
not cause units to violate the emission
limits.
Comment: Other commenters
disagreed with the EPA assumption that
an ESP would be installed to meet the
PM emissions limit unless a unit
already had a fabric filter installed
because sorbent injection will be
required to control acid gas, Hg, and
dioxin/furan. When sorbent injection is
required, the commenters suggested that
fabric filters will likely be chosen for
units without existing ESPs in order to
maximize the performance of the
sorbents and minimize the amount of
sorbent used.
Response: EPA considers the original
approach to be reasonable, and even
more realistic, given the adjustments
made to the emission limits.
5. Tune-up Costs
Comment: Some commenters
questioned the inclusion of a tune-up in
the proposed rule and suggested that
many sites already perform regular tuneups. Some commenters also disagreed
with annualizing the cost of the tune-up
and energy audit over a five year period.
The commenters contended that since a
tune-up is a service, it must be paid in
year 1 to the individual or company
performing the work.
Response: EPA agrees that some sites
already perform regular tune-ups, which
means the requirement will not increase
costs for those facilities. EPA considers
it appropriate to annualize the cost of a
tune-up because the initial tune-up
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involves more costly steps that make
subsequent tune-ups less costly.
6. Testing and Monitoring Costs
Comment: Numerous commenters
stated that there will be a significant
burden associated with performance
testing and that EPA has underestimated
these costs. EPA used an estimate of
$55,000 plus $6,500 for labor per test,
while the commenters provided both
estimated and actual testing costs
ranging from $60,000 to $90,000. A few
commenters also noted when testing for
HCl and Hg the testing costs should be
doubled, because to meet the ‘worstcase’ condition stipulation the boilers
will have to maximize emissions for two
different operating parameters.
Additionally, when testing HCl and Hg
it is required that units also test for CO,
PM, and dioxin/furan which increases
costs and complexity of tests. As a result
of this paired testing, the number of
liquid units estimated to need controls
for Hg and HCl and which, therefore,
must conduct a performance test is also
low. A few commenters contended that
if a unit uses CO CEMS a reduction of
$3,000 instead of $7,000 from the test
estimate is more accurate. These
commenters also noted that additional
fuel sampling costs for sources firing gas
or solids are necessary given the
requirements for sources firing more
than one type of fuel. Commenters
suggested that additional costs for
adding ports or scaffolding to stacks;
additional space and runs to conduct
the sophisticated tests; modifications to
the permitting or compliance system;
man-hours to enter data into the ERT;
increased overtime; lost production,
unit downtime, and additional
engineering effort to adjust operations;
and an increased cost to contract stack
testers due to high demand should be
factored into the estimated overall
testing costs.
Response: EPA’s revised cost
estimates include two tests for Hg and
HCl for each unit in the solid fuel
subcategory, in order to account for
potential worst case conditions that may
be necessary to satisfy this final rule’s
requirements. In addition, EPA is
maintaining the reduced testing option
for units that demonstrate emissions a
specified percentage below the limits for
three years. We have clarified and
modified this option to state that
performance testing for a given
pollutant may be performed every 3
years, instead of annually, if measured
emissions during 2 consecutive annual
performance tests are less than 75
percent of the applicable emission limit.
Comment: To reduce the testing
burden commenters provided input to
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modify the rule. The proposed rule
requires annual stack testing with the
opportunity to qualify for testing every
3 years after 3 consecutive successful
compliance demonstrations showing
emissions, but many commenters
suggested that a one-time test or one test
every 5 years, coupled with parameter
monitoring, is more appropriate
Response: In order to reduce the cost
of the testing requirements, EPA
adjusted a couple of requirements based
on the public comments. First, at
proposal, EPA specified that to qualify
for testing once every 3 years, sources
must meet a level at or below 75 percent
of the emission limit for each pollutant
for 3 consecutive years. We have
modified this option so that
performance testing for a given
pollutant may be performed every 3
years, instead of annually, if measured
emissions during 2 consecutive annual
performance tests are less than 75
percent of the applicable emission limit.
In addition, for dioxin/furan, we are
changing the testing requirement to an
initial test demonstrating compliance
with the limit and no additional testing,
provided that the unit’s design is not
modified in a manner inconsistent with
good combustion practices. In addition,
the oxygen level must be maintained at
or above 90 percent of the level during
the initial compliance test in order to
provide an assurance of good
combustion. The rationale behind the
adjusted dioxin compliance
demonstration is that the measured
emissions from a limited number of
tests indicate that dioxin emissions from
boilers and process heaters are very low,
and while it is required that sources
meet the MACT floor levels, a one-time
test and the required parameter
monitoring are sufficient to ensure that
combustion conditions are maintained
and that the dioxin emissions remain
low while also minimizing costs.
Comment: Similarly, many
commenters contended that costs
associated with CO and PM CEMS are
underestimated as well. For the
installations of CEMS, one commenter
provided a cost estimate which was 3
times higher than the EPA estimate,
while another said that costs for
planning and engineering could be as
much as 40 times higher with annual
operating costs 3 times higher than EPA
estimates. Also, in addition to the
capital cost for the instrument itself,
expensive certification costs are
necessary; one commenter stated that
this would be an additional $30,000 to
$50,000 for each CEMS. Commenters
noted that even for units where CEMS
has already been installed, new
equipment may be necessary in order to
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comply with proposed requirements for
certifying and calibrating the CEMS.
Commenters stated that a data
acquisition system would be necessary
to manage the data, which can cost more
than $10,000. Many commenters also
discussed the necessity of adding a
stack platform, access, and additional
utilities which can exceed $100,000 per
stack.
Response: EPA has removed CO
CEMS requirements from this final rule.
The costs detailed in Appendix J–2 of
the memorandum ‘‘Methodology for
Estimating Control Costs for Industrial,
Commercial, Institutional Boilers and
Process Heaters National Emission
Standards for Hazardous Air
Pollutants—Major Source (2010)’’
include planning, installations, RATA
certifications, performance
specifications and QA/QC checks. For
PM CEMS, EPA’s estimates of installed
capital costs include planning, selecting
equipment, support facilities,
installation, performance specifications
tests and QA/QC and is consistent with
estimates provided in the 2009 HMIWI
rulemaking. EPA does not have
information on which facilities would
need to install a stack platform or
utilities. Given that PM CEMS are
required on only the largest units, EPA
considers its assumption that most
larger facilities have platform and utility
access reasonable.
K. Non-hazardous Secondary Materials
Comment: Commenters from several
environmental non-governmental
organizations were concerned that if
EPA moves forward with the proposal to
define non-hazardous solid waste to
exclude a majority of secondary
materials burned for energy recovery,
EPA will effectively exempt many
boilers from any regulation. These
commenters suggested that boilers
burning secondary materials are not
included in the regulatory definition of
solid waste will not be regulated under
§ 129 because EPA will have labeled the
secondary materials burned as a nonwaste. Further, they suggested that these
non-waste secondary materials are not
covered under the boiler rules under
§ 112. These commenters suggested that
while some boilers burning secondary
materials will be included in EPA’s
categories for coal, oil, or biomass fired
units, a large group of units will remain
unregulated, including units burning
only solid secondary materials or only
secondary materials and gaseous fuels.
One commenter stated that EPA must
set section 112 standards for these units
to meet its obligations under section 112
and the order in Sierra Club v. EPA, No
01—1537 (D.D.C.) requiring EPA to
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15649
‘‘promulgate emission standards
assuring that sources accounting for not
less than 90 percent of the aggregate
emissions of each of the hazardous air
pollutants enumerated in Section
112(c)(6) are subject to emission
standards under section 112(d)(2) or
(d)(4) no later than December 16, 2010.’’
These commenters were concerned that
exempting units that burn secondary
material from any emission standards
will have adverse impacts on the
communities that are exposed to the
uncontrolled pollutants.
Response: EPA has amended the
definitions in this final rule to cover
boilers burning non-hazardous
secondary materials.
VI. Impacts of This Final Rule
A. What are the air impacts?
Table 2 of this preamble illustrates,
for each basic fuel subcategory, the
emissions reductions achieved by this
final rule (i.e., the difference in
emissions between a boiler or process
heater controlled to the floor level of
control and boilers or process heaters at
the current baseline) for new and
existing sources. Nationwide emissions
of selected HAP (i.e., HCl, HF, Hg,
metals, and volative organic
compounds) will be reduced by 40,000
tons per year for existing units and 60
tons per year for new units. Emissions
of HCl will be reduced by 30,000 tons
per year for existing units and 29 tons
per year for new units. Emissions of Hg
will be reduced by 1.4 tons per year for
existing units and 10.8 pounds per year
for new units. Emissions of filterable
PM will be reduced by 47,400 tons per
year for existing units and 85 tons per
year for new units. Emissions of non-Hg
metals (i.e., antimony, arsenic,
beryllium, cadmium, chromium, cobalt,
lead, Mn, nickel, and selenium) will be
reduced by 2,700 tons per year for
existing units and will be reduced by
1.5 tons per year for new units. In
addition, emissions of SO2 are
estimated to be reduced by 442,000 tons
per year for existing sources and 400
tons per year for new sources. Emissions
of dioxin/furan, will be reduced by 23
grams of TCDD-equivalents per year for
existing units and 0.01 gram per year of
TCDD-equivalents for new units. A
discussion of the methodology used to
estimate emissions and emissions
reductions is presented in ‘‘Revised
Methodology for Estimating Cost and
Emissions Impacts for Industrial,
Commercial, Institutional Boilers and
Process Heaters National Emission
Standards for Hazardous Air
Pollutants—Major Source (2011)’’ in the
docket.
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TABLE 2—SUMMARY OF EMISSIONS REDUCTIONS FOR EXISTING AND NEW SOURCES
(Tons/Yr)
Source
Subcategory
Existing Units ..................
Solid units .......................
Liquid units .....................
Non-Continental Liquid
units.
Gas 1 (NG/RG) units .....
Gas 1 Metallurgical Furnaces.
Gas 2 (other) units .........
Solid units .......................
Liquid units .....................
Gas 1 units .....................
Gas 2 (other) units .........
New Units ........................
srobinson on DSKHWCL6B1PROD with RULES5
a Includes
HCl
Non mercury
metals a
PM
27,592
1,936
89
33,299
13,269
726
23
0.4
314
2,229
115
139
2
0.4
0
29
0.02
0
VOC
0.6
0.7
0.06
0.3
0.02
0.1
0
85
0.1
0
Mercury
0.0009
0
1.5
0.0003
0
5,046
1,881
0.01
0.009
0.001
82
30
4.5E–05
0
0.005
7.9E–06
0
111
0
27
0.03
0
antimony, arsenic, beryllium, cadmium, chromium, cobalt, lead, Mn, nickel, and selenium.
B. What are the water and solid waste
impacts?
EPA estimated the additional water
usage that would result from installing
wet scrubbers to meet the emission
limits for HCl would be 700 million
gallons per year for existing sources and
242,000 gallons per year for new
sources. In addition to the increased
water usage, an additional 266 million
gallons per year of wastewater would be
produced for existing sources and
194,000 gallons per year for new
sources. The annual costs of treating the
additional wastewater are $1.4 million
for existing sources and $1,055 for new
sources. These costs are accounted for
in the control costs estimates.
EPA estimated the additional solid
waste that would result from the MACT
floor level of control to be 100,450 tons
per year for existing sources and 580
tons per year for new sources. Solid
waste is generated from flyash and dust
captured in PM and Hg controls as well
as from spent carbon and spent sorbent
that is injected into exhaust streams or
used to filter gas streams. The costs of
handling the additional solid waste
generated are $4.2 million for existing
sources and $25,000 for new sources.
These costs are also accounted for in the
control costs estimates.
A discussion of the methodology used
to estimate impacts is presented in
‘‘Revised Methodology for Estimating
Cost and Emissions Impacts for
Industrial, Commercial, Institutional
Boilers and Process Heaters National
Emission Standards for Hazardous Air
Pollutants—Major Source (2011)’’.
C. What are the energy impacts?
EPA expects an increase of
approximately 1.442 billion kilowatt
hours (kWh) in national annual energy
usage as a result of this final rule. Of
this amount, 1.436 billion kWh would
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be from existing sources and 6.2 million
kWh are estimated from new sources.
The increase results from the electricity
required to operate control devices,
such as wet scrubbers, electrostatic
precipitators, and fabric filters which
are expected to be installed to meet this
final rule. Additionally, EPA expects
work practice standards such as boilers
tune-ups and combustion controls will
improve the efficiency of boilers,
resulting in an estimated fuel savings of
53 TBtu each year from existing sources
and an additional 11 billion BTU each
year from new sources. This fuel savings
estimate includes only those fuel
savings resulting from gas, liquid, and
coal fuels and it is based on the
assumption that the work practice
standards will achieve 1 percent
improvement in efficiency.
D. What are the cost impacts?
To estimate the national cost impacts
of this final rule for existing sources, we
developed average baseline emission
factors for each fuel type/control device
combination based on the emission data
obtained and contained in the Boiler
MACT emission database. If a unit
reported emission data, we assigned its
unit-specific emission data as its
baseline emissions. If a unit did not
report emission data but similar units at
the facility with the same fuel and
combustor design reported data, the
average of all similar units at a given
facility was assigned as its baseline
emissions. If no unit-specific or similar
units from the same facility had data
available, a baseline average emission
factor was assigned to the unit. Units
that reported non-detect emission data
for a pollutant that did not have a
standardized numeric detection limit
were assigned to the average of all nondetect emission data for that pollutant.
For the remaining units that did not
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report emission data, we assigned the
appropriate emission factors to each
existing unit in the inventory database,
based on the average emission factors
for boilers with similar fuel, design, and
control devices. We then compared each
unit’s baseline emission factors to the
final MACT floor emission limit to
determine if control devices were
needed to meet the emission limits. The
control analysis considered fabric filters
and activated carbon injection to be the
primary control devices for Hg control,
ESP for units meeting Hg limits but
requiring additional control to meet the
PM limits, wet scrubbers, dry injection/
fabric filters, or increased caustic rates
to meet the HCl limits, depending on
whether or not the facility was assumed
to have a wastewater discharge permit,
tune-ups, replacement burners, and
combustion controls for CO and organic
HAP control, and carbon injection for
dioxin/furan control. We identified
where one control device could achieve
reductions in multiple pollutants, for
example a fabric filter was expected to
achieve both PM and Hg control in
order to avoid overestimating the costs.
We also included costs for testing and
monitoring requirements contained in
this final rule. The resulting total
national cost impact of this final rule is
5.1 billion dollars in capital
expenditures and 1.8 billion dollars per
year in total annual costs. Considering
estimated fuel savings resulting from
work practice standards and combustion
controls, the total annualized costs are
reduced to 1.4 billion dollars. The total
capital and annual costs include costs
for control devices, work practices,
testing and monitoring. Table 3 of this
preamble shows the capital and annual
cost impacts for each subcategory. Costs
include testing and monitoring costs,
but not recordkeeping and reporting
costs.
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Federal Register / Vol. 76, No. 54 / Monday, March 21, 2011 / Rules and Regulations
TABLE 3—SUMMARY OF CAPITAL AND ANNUAL COSTS FOR NEW AND EXISTING SOURCES
Source
Subcategory
Estimated/projected number
of affected
units
Capital costs
(10 6 $)
Testing and
monitoring
annualized costs
(10 6 $/yr)
Annualized cost
(10 6 $/yr) (considering fuel
savings)
Existing Units ................................
Solid units .....................................
Liquid units ...................................
Non-Continental Liquid units ........
Gas 1 units ...................................
Gas 1 Metallurgical Furnaces ......
Gas 2 (other) units .......................
Limited Use ..................................
ALL ...............................................
Solid units .....................................
Liquid units ...................................
Gas (NG/RG) units .......................
Gas (other) units ..........................
1,014
713
27
10,797
694
118
477
........................
0
13
34
0
2,183
2,656
86
70
4.5
79
3.1
..........................
0
21
0.2
0
108
19.8
0.7
0.3
0
6.3
0
............................
0
0.3
0
0
846
828
21
(325)
(6)
37
(25)
27
0
6.1
(0.02)
0
Energy Assessment ......................
New Units ......................................
Using Department of Energy
projections on fuel expenditures, the
number of additional boilers that could
be potentially constructed was
estimated. The resulting total national
cost impact of this final rule in the 3rd
year is 21 million dollars in capital
expenditures and 6.1 million dollars per
year in total annual costs, when
considering a 1 percent fuel savings.
Potential control device cost savings
and increased recordkeeping and
reporting costs associated with the
emissions averaging provisions and
reduced testing allowance in this final
rule are not accounted for in either the
capital or annualized cost estimates.
A discussion of the methodology used
to estimate cost impacts is presented in
‘‘Revised Methodology for Estimating
the Control Costs for Industrial,
Commercial, and Institutional Boiler
and Process Heater NESHAP (2011)’’
and ‘‘Revised Methodology for
Estimating Cost and Emission Impacts
for Industrial, Commercial, and
Industrial Boilers and Process Heaters
National Emission Standards for
Hazardous Air Pollutants—Major
Source (2011)’’ in the Docket.
E. What are the economic impacts?
Under this final rule, EPA’s economic
model suggests the average national
market-level variables (prices,
production-levels, consumption,
international trade) will not change
significantly (e.g., are less than 0.01
percent). EPA performed a screening
analysis for impacts on small entities by
comparing compliance costs to sales/
revenues (e.g., sales and revenue tests).
EPA’s analysis found the tests were
above 3 percent for 8 of the 50 small
entities included in the screening
analysis.
In addition to estimating this rule’s
social costs and benefits, EPA has
estimated the employment impacts of
the final rule. We expect that the rule’s
direct impact on employment will be
small. We have not quantified the rule’s
indirect or induced impacts. For further
explanation and discussion of our
analysis, see Chapter 4 of the RIA.
F. What are the benefits of this final
rule?
The benefit categories associated with
the emission reduction anticipated for
this rule can be broadly categorized as
those benefits attributable to reduced
exposure to hazardous air pollutants
(HAPs) and those attributable to
exposure to other pollutants. Because
we were unable to monetize the benefits
associated with reducing HAPs, all
monetized benefits reflect
improvements in ambient PM2.5 and
ozone concentrations. This results in an
underestimate of the total monetized
benefits. We estimated the total
monetized benefits of this final
regulatory action to be $22 billion to $54
billion (2008$, 3 percent discount rate)
in the implementation year (2014). The
monetized benefits at a 7 percent
discount rate are $20 billion to $49
billion (2008$). Using alternate
relationships between fine particulate
matter (PM2.5) and premature mortality
supplied by experts, higher and lower
benefits estimates are plausible, but
most of the expert-based estimates fall
between these two estimates.8 A
summary of the monetized benefits
estimates at discount rates of 3 percent
and 7 percent is provided in Table 4 of
this preamble. A summary of the
avoided health incidences is provided
in Table 5 of this preamble.
TABLE 4—SUMMARY OF THE MONETIZED BENEFITS ESTIMATES FOR THE FINAL BOILER MACT
[Millions of 2008$] 1
Emissions reductions (tons)
Pollutant
Total monetized benefits (at 3% discount rate)
Total monetized benefits
(at 7% discount rate)
PM2.5-related benefits
srobinson on DSKHWCL6B1PROD with RULES5
Direct PM2.5 ..........................................................
SO2 .......................................................................
29,007
439,901
$2,100 to $5,100 ..................................................
$20,000 to $49,000 ..............................................
$1,900 to $4,600.
$18,000 to $45,000.
Ozone-related benefits
VOCs ....................................................................
8 Roman et al, 2008. Expert Judgment Assessment
of the Mortality Impact of Changes in Ambient Fine
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6,537
$3.6 to $15 ...........................................................
Particulate Matter in the U.S. Environ. Sci.
Technol., 42, 7, 2268–2274.
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TABLE 4—SUMMARY OF THE MONETIZED BENEFITS ESTIMATES FOR THE FINAL BOILER MACT—Continued
[Millions of 2008$] 1
Emissions reductions (tons)
Pollutant
Total ...............................................................
Total monetized benefits (at 3% discount rate)
........................
$22,000 to $54,000 ..............................................
Total monetized benefits
(at 7% discount rate)
$20,000 to $49,000.
1 All
estimates are for the implementation year (2014), and are rounded to two significant figures so numbers may not sum across rows. All
fine particles are assumed to have equivalent health effects. Benefits from reducing hazardous air pollutants (HAP) are not included. These estimates do not include energy disbenefits valued at $22 million. These benefits reflect existing boilers and 47 new boilers anticipated to come online by 2014.
TABLE 5—SUMMARY OF THE AVOIDED HEALTH INCIDENCES FOR THE FINAL BOILER MACT 1
Avoided health
incidences
Avoided Premature Mortality ............................................................................................................................................................
Avoided Morbidity
Chronic Bronchitis .............................................................................................................................................................................
Acute Myocardial Infarction ..............................................................................................................................................................
Hospital Admissions, Respiratory .....................................................................................................................................................
Hospital Admissions, Cardiovascular ...............................................................................................................................................
Emergency Room Visits, Respiratory ...............................................................................................................................................
Acute Bronchitis ................................................................................................................................................................................
Work Loss Days ...............................................................................................................................................................................
Asthma Exacerbation ........................................................................................................................................................................
Minor Restricted Activity Days ..........................................................................................................................................................
Lower Respiratory Symptoms ..........................................................................................................................................................
Upper Respiratory Symptoms ..........................................................................................................................................................
School Loss Days .............................................................................................................................................................................
2,500 to 6,500.
1,600.
4,000.
610.
1,300.
2,400.
3,700.
310,000.
41,000.
1,900,000.
44,000.
34,000.
810.
srobinson on DSKHWCL6B1PROD with RULES5
1 All estimates are for the implementation year (2014), and are rounded to two significant figures. All fine particles are assumed to have equivalent health effects. Benefits from reducing HAP are not included. These benefits reflect existing boilers and 47 new boilers anticipated to come
online by 2014.
These quantified benefits estimates
represent the human health benefits
associated with reducing exposure to
PM2.5 and ozone. The PM and ozone
reductions are the result of emission
limits on PM as well as emission limits
on other pollutants, including HAP. To
estimate the human health benefits, we
used the environmental Benefits
Mapping and Analysis Program
(BenMAP) model to quantify the
changes in PM2.5- and ozone-related
health impacts and monetized benefits
based on changes in air quality. This
approach is consistent with the recently
proposed Transport Rule RIA.9
For this final rule, we have expanded
and updated the analysis since the
proposal in several important ways.
Using the Comprehensive Air Quality
Model with extensions (CAMx) model,
we are able to provide boiler sectorspecific air quality impacts attributable
to the emission reductions anticipated
from this final rule. We believe that this
modeling provides estimates that are
more appropriate for characterizing the
health impacts and monetized benefits
from boilers than the generic benefit9 U.S. Environmental Protection Agency, 2010.
RIA for the Proposed Federal Transport Rule.
Prepared by Office of Air and Radiation. June.
Available on the Internet at https://www.epa.gov/ttn/
ecas/regdata/RIAs/proposaltrria_final.pdf.
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per-ton estimates used for the proposal
analysis.
To generate the boiler sector-specific
benefit-per-ton estimates, we used
CAMx to convert emissions of direct
PM2.5 and PM2.5 precursors into changes
in ambient PM2.5 levels and BenMAP to
estimate the changes in human health
associated with that change in air
quality. Finally, the monetized PM2.5
health benefits were divided by the
emission reductions to create the boiler
sector-specific benefit-per-ton estimates.
These models assume that all fine
particles, regardless of their chemical
composition, are equally potent in
causing premature mortality because
there is no clear scientific evidence that
would support the development of
differential effects estimates by particle
type. Directly emitted PM2.5 and SO2 are
the dominant PM2.5 precursors affected
by this final rule. Even though we
assume that all fine particles have
equivalent health effects, the benefitper-ton estimates vary between
precursors because each ton of
precursor reduced has a different
propensity to form PM2.5. For example,
SO2 has a lower benefit-per-ton estimate
than direct PM2.5 because it does not
directly transform into PM2.5, and
because sulfate particles formed from
SO2 emissions can transport many
miles, including over areas with low
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populations. Direct PM2.5 emissions
convert directly into ambient PM2.5,
thus, to the extent that emissions occur
in population areas, exposures to direct
PM2.5 will tend to be higher, and
monetized health benefits will be higher
than for SO2 emissions.
In addition, we estimated the ozone
benefits for this final rule. Volatile
organic compounds (VOC) are the
primary ozone precursor affected by this
final rule. We used CAMx to convert
emissions of VOC into changes in
ambient ozone levels and BenMAP to
estimate the changes in human health
associated with that change in air
quality.
Furthermore, CAMx modeling allows
us to model the reduced Hg deposition
that would occur as a result of the
estimated reductions of Hg emissions.
Although we are unable to model Hg
methylation and human consumption of
Hg-contaminated fish, the Hg deposition
maps provide an improved qualitative
characterization of the Hg benefits
associated with this final rulemaking.
For context, it is important to note
that the magnitude of the PM benefits is
largely driven by the concentration
response function for premature
mortality. Experts have advised EPA to
consider a variety of assumptions,
including estimates based on both
empirical (epidemiological) studies and
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judgments elicited from scientific
experts, to characterize the uncertainty
in the relationship between PM2.5
concentrations and premature mortality.
For this final rule, we cite two key
empirical studies, one based on the
American Cancer Society cohort
study 10 and the extended Six Cities
cohort study.11 In the RIA for this final
rule, which is available in the docket,
we also include benefits estimates
derived from expert judgments and
other assumptions.
EPA strives to use the best available
science to support our benefits analyses.
We recognize that interpretation of the
science regarding air pollution and
health is dynamic and evolving. After
reviewing the scientific literature and
recent scientific advice, we have
determined that the no-threshold model
is the most appropriate model for
assessing the mortality benefits
associated with reducing PM2.5
exposure. Consistent with this recent
advice, we are replacing the previous
threshold sensitivity analysis with a
new ‘‘lowest measured level (LML)’’
assessment. While an LML assessment
provides some insight into the level of
uncertainty in the estimated PM
mortality benefits, EPA does not view
the LML as a threshold and continues to
quantify PM-related mortality impacts
using a full range of modeled air quality
concentrations.
Most of the estimated PM-related
benefits in this final rule would accrue
to populations exposed to higher levels
of PM2.5. Using the Pope, et al., (2002)
study, 79 percent of the population is
exposed at or above the LML of 7.5
microgram per cubic meter (μg/m3).
Using the Laden, et al., (2006) study, 34
percent of the population is exposed
above the LML of 10 μg/m3. It is
important to emphasize that we have
high confidence in PM2.5-related effects
down to the lowest LML of the major
cohort studies. This fact is important,
because as we estimate PM-related
mortality among populations exposed to
levels of PM2.5 that are successively
lower, our confidence in the results
diminishes. However, our analysis
shows that the great majority of the
impacts occur at higher exposures.
It should be emphasized that the
monetized benefits estimates provided
above do not include benefits from
10 Pope et al, 2002.‘‘Lung Cancer,
Cardiopulmonary Mortality, and Long-term
Exposure to Fine Particulate Air Pollution.’’ Journal
of the American Medical Association 287:1132–
1141.
11 Laden et al, 2006. ‘‘Reduction in Fine
Particulate Air Pollution and Mortality.’’ American
Journal of Respiratory and Critical Care Medicine.
173: 667–672.
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19:21 Mar 18, 2011
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several important benefit categories,
including reducing other air pollutants,
ecosystem effects, and visibility
impairment. The benefits from reducing
other pollutants have not been
monetized in this analysis, including
reducing 167,000 tons of CO, 30,000
tons of hydrochloric acid, 820 tons of
HF, 23 grams of dioxins/furans, 2,900
pounds of Hg, and 22,700 tons of other
metals each year. Specifically, we were
unable to estimate the benefits
associated with HAPs that would be
reduced as a result of this rule due to
data, resource, and methodology
limitations. Challenges in quantifying
the HAP benefits include a lack of
exposure-response functions,
uncertainties in emissions inventories
and background levels, the difficulty of
extrapolating risk estimates to low
doses, and the challenges of tracking
health progress for diseases with long
latency periods. Although we do not
have sufficient information or modeling
available to provide monetized
estimates for this rulemaking, we
include a qualitative assessment of the
health effects of these air pollutants in
the RIA for this final rule, which is
available in the docket. In addition, we
provide maps of reduced mercury
deposition anticipated from these rules
in the RIA for this final rule.
In addition, the monetized benefits
estimates provided in Table 4 do not
reflect the disbenefits associated with
increased electricity usage from
operation of the control devices. We
estimate that the increases in emissions
of CO2 would have disbenefits valued at
$22 million at a 3 percent discount rate
(average). CO2-related disbenefits were
calculated using the social cost of
carbon, which is discussed further in
the RIA. However, these disbenefits do
not change the rounded total monetized
benefits. In the RIA, we also provide the
monetized CO2 disbenefits using
discount rates of 5 percent (average), 2.5
percent (average), and 3 percent (95th
percentile).
This analysis does not include the
type of detailed uncertainty assessment
found in the 2006 PM2.5 NAAQS RIA or
2008 Ozone NAAQS RIA. However, the
benefits analyses in these RIA provide
an indication of the sensitivity of our
results to various assumptions,
including the use of alternative
concentration-response functions and
the fraction of the population exposed
to low PM2.5 levels.
For more information on the benefits
analysis, please refer to the RIA for this
final rule that is available in the docket.
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G. What are the secondary air impacts?
For units adding controls to meet the
proposed emission limits, we anticipate
very minor secondary air impacts. The
combustion of fuel needed to generate
additional electricity would yield slight
increases in emissions, including NOX,
CO, PM and SO2 and an increase in CO2
emissions. Since NOX and SO2 are
covered by capped emissions trading
programs, and methodological
limitations prevent us from quantifying
the change in CO and PM, we do not
estimate an increase in secondary air
impacts for this final rule from
additional electricity demand. We do
estimate greenhouse gas impacts, which
result from increased electricity
consumption, to be 954,000 tons per
year from existing units and 4,100 tons
per year from new units.
VII. Relationship of This Final Action
to Section 112(c)(6) of the CAA
Section 112(c)(6) of the CAA requires
EPA to identify categories of sources of
seven specified pollutants to assure that
sources accounting for not less than 90
percent of the aggregate emissions of
each such pollutant are subject to
standards under CAA Section 112(d)(2)
or 112(d)(4). EPA has identified
‘‘Industrial Coal Combustion,’’
‘‘Industrial Oil Combustion,’’ ‘‘Industrial
Wood/Wood Residue Combustion,’’
‘‘Commercial Coal Combustion,’’
‘‘Commercial Oil Combustion,’’ and
‘‘Commercial Wood/Wood Residue
Combustion’’ as source categories that
emit two of the seven CAA Section
112(c)(6) pollutants: POM and Hg. (The
POM emitted is composed of 16
polyaromatic hydrocarbons and
extractable organic matter.) In the
Federal Register notice Source Category
Listing for Section 112(d)(2) Rulemaking
Pursuant to Section 112(c)(6)
Requirements, 63 FR 17838, 17849,
Table 2 (1998), EPA identified
‘‘Industrial Coal Combustion,’’
‘‘Industrial Oil Combustion,’’ ‘‘Industrial
Wood/Wood Residue Combustion,’’
‘‘Commercial Coal Combustion,’’
‘‘Commercial Oil Combustion,’’ and
‘‘Commercial Wood/Wood Residue
Combustion’’ as source categories
‘‘subject to regulation’’ for purposes of
CAA Section 112(c)(6) with respect to
the CAA Section 112(c)(6) pollutants
that these units emit.
Specifically, as byproducts of
combustion, the formation of POM is
effectively reduced by the combustion
and post-combustion practices required
to comply with the CAA Section 112
standards. Any POM that do form
during combustion are further
controlled by the various post-
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combustion controls. The add-on PM
control systems (either fabric filter or
wet scrubber) and activated carbon
injection in the fabric filter-based
systems further reduce emissions of
these organic pollutants, and also
reduce Hg emissions, as is evidenced by
performance data. Specifically, the
emission tests obtained at currently
operating units show that the proposed
MACT regulations will reduce Hg
emissions by about 77 percent. It is,
therefore, reasonable to conclude that
POM emissions will be substantially
controlled. Thus, while this final rule
does not identify specific numerical
emission limits for POM, emissions of
POM are, for the reasons noted below,
nonetheless ‘‘subject to regulation’’ for
purposes of Section 112(c)(6) of the
CAA.
In lieu of establishing numerical
emissions limits for pollutants such as
POM, we regulate surrogate substances.
While we have not identified specific
numerical limits for POM, CO serves as
an effective surrogate for this HAP,
because CO, like POM, is formed as a
byproduct of combustion, and both
would increase with an increase in the
level of incomplete combustion.
Consequently, we have concluded
that the emissions limits for CO
function as a surrogate for control of
POM, such that it is not necessary to
require numerical emissions limits for
POM with respect to boilers and process
heaters to satisfy CAA Section 112(c)(6).
To further address POM and Hg
emissions, this final rule also includes
an energy assessment provision that
encourage modifications to the facility
to reduce energy demand that lead to
these emissions.
VIII. Statutory and Executive Order
Reviews
FR 3821, January 21, 2011), this action
is an ‘‘economically significant
regulatory action’’ because it is likely to
have an annual effect on the economy
of $100 million or more or adversely
affect in a material way the economy, a
sector of the economy, productivity,
competition, jobs, the environment,
public health or safety, or State, local,
or tribal governments or communities.
Accordingly, EPA submitted this
action to the Office of Management and
Budget (OMB) for review under
Executive Orders 12866 and 13563 and
any changes in response to OMB
recommendations have been
documented in the docket for this
action. For more information on the
costs and benefits for this rule see the
following table.
A. Executive Orders 12866 and 13563:
Regulatory Planning and Review
Under Executive Orders 12866 (58 FR
51735, October 4, 1993) and 13563 (76
SUMMARY OF THE MONETIZED BENEFITS, SOCIAL COSTS, AND NET BENEFITS FOR THE BOILER MACT IN 2014
[Millions of 2008$]
3% Discount rate
7% Discount rate
Selected
Total Monetized Benefits 2 ....................................................
Total Social Costs 3 ...............................................................
Net Benefits ...........................................................................
Non-Monetized Benefits ........................................................
$22,000 to $54,000 ..............................................................
$1,500 ..................................................................................
$20,500 to $52,500 ..............................................................
112,000 tons of CO.
30,000 tons of HCl.
820 tons of HF.
2,800 pounds of Hg.
2,700 tons of other metals.
23 grams of dioxins/furans (TEQ).
Health effects from SO2 exposure.
Ecosystem effects.
Visibility impairment.
$20,000 to $49,000
$1,500
$18,500 to $47,500
Alternative
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Total Monetized Benefits 2 ....................................................
Total Social Costs 3 ...............................................................
Net Benefits ...........................................................................
Non-Monetized Benefits ........................................................
$18,000 to $43,000 ..............................................................
$1,900 ..................................................................................
$16,100 to $41,100 ..............................................................
112,000 tons of CO.
22,000 tons of HCl.
620 tons of HF.
2,400 pounds of Hg.
2,600 tons of other metals.
23 grams of dioxins/furans (TEQ).
Health effects from SO2 exposure.
Ecosystem effects.
Visibility impairment.
$16,000 to $39,000
$1,900
$14,100 to $37,100
1 All estimates are for the implementation year (2014), and are rounded to two significant figures. These results include units anticipated to
come online and the lowest cost disposal assumption.
2 The total monetized benefits reflect the human health benefits associated with reducing exposure to PM
2.5 through reductions of directly emitted PM2.5 and PM2.5 precursors such as SO2, as well as reducing exposure to ozone through reductions of VOCs. It is important to note that the
monetized benefits include many but not all health effects associated with PM2.5 exposure. Benefits are shown as a range from Pope et al.
(2002) to Laden et al. (2006). These models assume that all fine particles, regardless of their chemical composition, are equally potent in causing premature mortality because there is no clear scientific evidence that would support the development of differential effects estimates by particle type. These estimates include energy disbenefits valued at $23 million for the selected option and $35 million for the alternative option.
Ozone benefits are valued at $3.6 to $15 million for both options.
3 The methodology used to estimate social costs for one year in the multimarket model using surplus changes results in the same social costs
for both discount rates.
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B. Paperwork Reduction Act
The information collection
requirements in this final rule will be
submitted for approval to the OMB
under the Paperwork Reduction Act, 44
U.S.C. 3501 et seq. An ICR document
has been prepared by EPA (ICR No.
2028.06). The information collection
requirements are not enforceable until
OMB approves them.
The information requirements are
based on notification, recordkeeping,
and reporting requirements in the
NESHAP General Provisions (40 CFR
part 63, subpart A), which are
mandatory for all operators subject to
national emission standards. These
recordkeeping and reporting
requirements are specifically authorized
by section 114 of the CAA (42 U.S.C.
7414). All information submitted to EPA
pursuant to the recordkeeping and
reporting requirements for which a
claim of confidentiality is made is
safeguarded according to Agency
policies set forth in 40 CFR part 2,
subpart B.
This final rule would require
maintenance inspections of the control
devices but would not require any
notifications or reports beyond those
required by the General Provisions aside
from the notification of alternative fuel
use for those units that are in the Gas
1 subcategory but burn liquid fuels for
periodic testing, or during periods of gas
curtailment or gas supply emergencies.
The recordkeeping requirements require
only the specific information needed to
determine compliance.
When a malfunction occurs, sources
must report them according to the
applicable reporting requirements of
this Subpart DDDDD. An affirmative
defense to civil penalties for
exceedances of emission limits that are
caused by malfunctions is available to a
source if it can demonstrate that certain
criteria and requirements are satisfied.
The criteria ensure that the affirmative
defense is available only where the
event that causes an exceedance of the
emission limit meets the narrow
definition of malfunction in 40 CFR 63.2
(sudden, infrequent, not reasonable
preventable and not caused by poor
maintenance and or careless operation)
and where the source took necessary
actions to minimize emissions. In
addition, the source must meet certain
notification and reporting requirements.
For example, the source must prepare a
written root cause analysis and submit
a written report to the Administrator
documenting that it has met the
conditions and requirements for
assertion of the affirmative defense.
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To provide the public with an
estimate of the relative magnitude of the
burden associated with an assertion of
the affirmative defense position adopted
by a source, EPA provides an
administrative adjustment to this ICR
that shows what the notification,
recordkeeping and reporting
requirements associated with the
assertion of the affirmative defense
might entail. EPA’s estimate for the
required notification, reports and
records, including the root cause
analysis, totals $3,141 and is based on
the time and effort required of a source
to review relevant data, interview plant
employees, and document the events
surrounding a malfunction that has
caused an exceedance of an emission
limit. The estimate also includes time to
produce and retain the record and
reports for submission to EPA. EPA
provides this illustrative estimate of this
burden because these costs are only
incurred if there has been a violation
and a source chooses to take advantage
of the affirmative defense.
The annual monitoring, reporting, and
recordkeeping burden for this collection
(averaged over the first 3 years after the
effective date of the standards) is
estimated to be $95.9 million. This
includes 280,459 labor hours per year at
a total labor cost of $26.5 million per
year, and total non-labor capital costs of
$69.3 million per year. This estimate
includes initial and annual performance
test, conducting an documenting an
energy assessment, conducting fuel
specifications for Gas 1 units, repeat
testing under worst-case conditions for
solid fuel units, conducting and
documenting a tune-up, semiannual
excess emission reports, maintenance
inspections, developing a monitoring
plan, notifications, and recordkeeping.
Monitoring, testing, tune-up and energy
assessment costs and cost were also
included in the cost estimates presented
in the control costs impacts estimates in
section IV.D of this preamble. The total
burden for the Federal government
(averaged over the first 3 years after the
effective date of the standard) is
estimated to be 97,563 hours per year at
a total labor cost of $5.2 million per
year.
Burden means the total time, effort, or
financial resources expended by persons
to generate, maintain, retain, or disclose
or provide information to or for a
Federal agency. This includes the time
needed to review instructions; develop,
acquire, install, and use technology and
systems for the purposes of collecting,
validating, and verifying information,
processing and maintaining
information, and disclosing and
providing information; adjust the
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15655
existing ways to comply with any
previously applicable instructions and
requirements; train personnel to be able
to respond to a collection of
information; search data sources;
complete and review the collection of
information; and transmit or otherwise
disclose the information. An agency
may not conduct or sponsor, and a
person is not required to respond to, a
collection of information unless it
displays a currently valid OMB control
number. The OMB control numbers for
EPA’s regulations in 40 CFR are listed
in 40 CFR part 9. When this ICR is
approved by OMB, the Agency will
publish a technical amendment to 40
CFR part 9 in the Federal Register to
display the OMB control number for the
approved information collection
requirements contained in this final
rule.
C. Regulatory Flexibility Act, as
Amended by the Small Business
Regulatory Enforcement Fairness Act of
1996, 5 U.S.C. 601 et seq.
The RFA generally requires an agency
to prepare a regulatory flexibility
analysis of any rule subject to notice
and comment rulemaking requirements
under the Administrative Procedure Act
or any other statute unless the agency
certifies that the rule will not have a
significant economic impact on a
substantial number of small entities.
Small entities include small businesses,
small organizations, and small
governmental jurisdictions.
For purposes of assessing the impacts
of today’s rule on small entities, small
entity is defined as: (1) A small business
according to Small Business
Administration (SBA) size standards by
the North American Industry
Classification System category of the
owning entity. The range of small
business size standards for the affected
industries ranges from 500 to 1,000
employees, except for petroleum
refining and electric utilities. In these
latter two industries, the size standard
is 1,500 employees and a mass
throughput of 75,000 barrels/day or less,
and 4 million kilowatt-hours of
production or less, respectively; (2) a
small governmental jurisdiction that is a
government of a city, county, town,
school district or special district with a
population of less than 50,000; and (3)
a small organization that is any not-forprofit enterprise which is independently
owned and operated and is not
dominant in its field.
Pursuant to section 603 of the RFA,
EPA prepared an initial regulatory
flexibility analysis (IRFA) for the
proposed rule and convened a Small
Business Advocacy Review Panel to
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obtain advice and recommendations of
representatives of the regulated small
entities. A detailed discussion of the
Panel’s advice and recommendations is
found in the final Panel Report (Docket
ID No. EPA–HQ–OAR–2002–0058–
0797). A summary of the Panel’s
recommendations is also presented in
the preamble to the proposed rule at 75
FR 32044–32045 (June 4, 2010). In the
proposed rule, EPA included provisions
consistent with four of the Panel’s
recommendations.
As required by section 604 of the
RFA, we also prepared a final regulatory
flexibility analysis (FRFA) for today’s
final rule. The FRFA addresses the
issues raised by public comments on the
IRFA, which was part of the proposal of
this rule. The FRFA, which is included
as a section in the RIA, is available for
review in the docket and is summarized
below.
Section II.A of this preamble
describes the reasons that EPA is
finalizing this action. The rule is
intended to reduce emissions of HAP as
required under section 112 of the CAA.
Many significant issues were raised
during the public comment period, and
EPA’s responses to those comments are
presented in section V of this preamble
or in the response to comments
document contained in the docket.
Significant changes to the rule that
resulted from the public comments are
described in section IV of this preamble.
The primary comments on the IRFA
were provided by SBA, with the
remainder of the comments generally
supporting SBA’s comments. Those
comments included the following: EPA
should have adopted a health-based
compliance alternative (HBCA) which
provides alternative emission limits for
threshold chemicals; EPA should have
adopted additional subcategories,
including the following: Subcategories
based on fuel type (including coal rank,
bagasse, biomass by type, and oil by
type), unit design type (e.g., process
heater, fluidized bed, stoker, fuel cell,
suspension burner), duty cycle,
geographic location, boiler size, burner
type (with and without low-NOX
burners), and hours of use (limited use);
EPA should have minimized facility
monitoring and reporting requirements;
EPA should not have proposed the
energy audit requirement; EPA’s
proposed emissions standards are too
stringent; and, EPA should provide
more flexibility for emissions averaging.
In response to the comments on the
IRFA and other public comments, EPA
made the following changes to the final
rule. EPA adopted additional
subcategories, including a limited-use
subcategory for units that operate less
than 10 percent of the operating hours
in a year, a non-continental liquid unit
subcategory for units with the unique
challenges faced by remote island
locations, and a combination
suspension/grate boiler subcategory.
EPA also consolidated the subcategories
for units combusting various types of
solid fuels, which will simplify
compliance and will allow units to
combust varying percentages of different
solid fuels without triggering
subcategory changes. EPA also
decreased monitoring and testing costs
by eliminating the CO CEMS
requirement for units greater than 100
mmBtu/hr and changing the dioxin
testing requirement to a one-time test.
The final rule also includes work
practice standards for additional
subcategories, including limited-use
units, new small units, and units
combusting gaseous fuels that are
demonstrated to have similar
contaminant levels to natural gas.
Finally, EPA is finalizing emission
limits that are less stringent than the
proposed limits for most of the
subcategory/pollutant combinations.
The emission limit changes are largely
due to the changes in subcategories,
data corrections, and incorporation of
new data into the floor calculations.
Additional details on the changes
discussed in this paragraph are included
in sections IV and V of this preamble.
While EPA did make significant
changes based on public comment, EPA
did not finalize a HBCA or HBELs and
is maintaining, but clarifying, the energy
assessment requirement. The discussion
of the HBCA decision is included in
section V of this preamble. Some
changes to the energy assessment
requirement that will reduce costs for
small entities include a the following
provisions: The energy assessment for
facilities with affected boilers and
process heaters using less than 0.3
trillion Btu per year heat input will be
one day in length maximum. The boiler
system and energy use system
accounting for at least 50 percent of the
energy output will be evaluated to
identify energy savings opportunities,
within the limit of performing a one-day
energy assessment; and the energy
assessment for facilities with affected
boilers and process heaters using 0.3 to
1.0 trillion Btu per year will be 3 days
in length maximum. The boiler system
and any energy use system accounting
for at least 33 percent of the energy
output will be evaluated to identify
energy savings opportunities, within the
limit of performing a 3-day energy
assessment. In addition, energy
assessments that have been conducted
after January 1, 2008 are considered
adequate as long as they meet or are
amended to meet the requirements of
the energy assessment.
While EPA did not make major
adjustments to the emissions averaging
provisions, the change to a solid fuel
subcategory will enable all solid fuelfired units at a facility to use the
emissions averaging provision for Hg,
PM, and HCl.
The rule applies to a many different
types of small entities. The table below
describes the small entities identified in
the Combustion Facility Survey.
CLASSES OF SMALL ENTITIES
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NAICS
111
113
115
211
212
221
311
312
313
314
316
321
322
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
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Total number of
facilities
NAICS description
Total number of
small entities
1
1
1
24
14
183
110
5
14
1
3
183
186
0
0
0
3
1
23
7
0
1
0
1
18
14
Crop Production ..................................................................................................................
Forestry and Logging .........................................................................................................
Support Activities for Agriculture and Forestry ..................................................................
Oil and Gas Extraction .......................................................................................................
Mining (Except Oil and Gas) ..............................................................................................
Utilities ................................................................................................................................
Food Manufacturing ............................................................................................................
Beverage and Tobacco Product Manufacturing .................................................................
Textile Mills .........................................................................................................................
Textile Product Mills ...........................................................................................................
Leather and Allied Product Manufacturing .........................................................................
Wood Product Manufacturing .............................................................................................
Paper Manufacturing ..........................................................................................................
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15657
CLASSES OF SMALL ENTITIES—Continued
NAICS
323
324
325
326
327
331
332
333
334
335
336
337
339
423
424
441
481
482
486
488
493
531
541
561
562
611
622
623
811
921
928
Total number of
facilities
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
Total number of
small entities
33
84
220
89
41
57
46
13
2
12
100
45
15
1
1
1
7
1
60
3
5
1
8
1
7
29
4
1
1
2
23
NAICS description
5
8
17
11
2
6
8
0
0
0
7
8
1
1
0
0
0
0
0
0
1
0
0
0
2
2
0
0
0
0
0
Printing and Related Support Activities ..............................................................................
Petroleum and Coal Products Manufacturing ....................................................................
Chemical Manufacturing .....................................................................................................
Plastics and Rubber Products Manufacturing ....................................................................
Nonmetallic Mineral Product Manufacturing ......................................................................
Primary Metal Manufacturing .............................................................................................
Fabricated Metal Product Manufacturing ...........................................................................
Machinery Manufacturing ...................................................................................................
Computer and Electronic Product Manufacturing ..............................................................
Electrical Equipment, Appliance, and Component Manufacturing .....................................
Transportation Equipment Manufacturing ..........................................................................
Furniture and Related Product Manufacturing ...................................................................
Miscellaneous Manufacturing .............................................................................................
Durable Goods Merchant Wholesalers ..............................................................................
Nondurable Goods Merchant Wholesalers ........................................................................
Motor Vehicle and Parts Dealers .......................................................................................
Air Transportation ...............................................................................................................
Rail Transportation .............................................................................................................
Pipeline Transportation .......................................................................................................
Support Activities for Transportation ..................................................................................
Warehousing and Storage ..................................................................................................
Real Estate .........................................................................................................................
Professional, Scientific, and Technical Services ................................................................
Administrative and Support Services .................................................................................
Waste Management and Remediation Services ................................................................
Educational Services ..........................................................................................................
Hospitals .............................................................................................................................
Nursing and Residential Care Facilities .............................................................................
Repair and Maintenance ....................................................................................................
Executive, Legislative, and Other General Government Support ......................................
National Security and International Affairs .........................................................................
We compared the estimated costs to
the sales for these entities. The results
are found in the following table.
SALES TESTS USING SMALL COMPANIES IDENTIFIED IN THE COMBUSTION SURVEY
Sample statistic
Proposal
Mean ............................................................................................................................................
Median .........................................................................................................................................
Maximum .....................................................................................................................................
Minimum ......................................................................................................................................
Ultimate parent company observations .......................................................................................
Ultimate parent companies with sale tests exceeding 3% ..........................................................
4.9%
0.4%
72.9%
<0.01%
50
14
Selected
option
4.0%
0.2%
59.8%
<0.01%
50
8
Alternative
option
3.8%
0.4%
31.4%
<0.01%
50
13
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For more detail please see the RIA.
The information collection activities
in this ICR include initial and annual
stack tests, fuel analyses, operating
parameter monitoring, continuous O2
monitoring for all units greater than 10
mmBtu/hr, continuous emission
monitoring for PM at units greater than
250 mmBtu/hr, certified energy audits,
annual or biennial tune-ups (depending
on the size of the combustion
equipment), preparation of a sitespecific monitoring plan and a sitespecific fuel monitoring plan, one-time
and periodic reports, and the
maintenance of records. Based on the
distribution of major source facilities
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with affected boilers or process heaters
reported in the 2008 survey entitled
‘‘Information Collection Effort for
Facilities with Combustion Units (ICR
No. 2286.01),’’ there are 1,639 existing
facilities with affected boilers or process
heaters. Of these, 94 percent are located
in the private sector and the remaining
6 percent are located in the public
sector. A table included in the FRFA
summarizes the types and number of
each type of small entities expected to
be affected by the major source rule.
The Agency expects that persons with
knowledge of .pdf software, spreadsheet
and relational database programs will be
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necessary in order to prepare the report
or record. Based on experience with
previous emission stack testing, we
expect most facilities to contract out
preparation of the reports associated
with emission stack testing, including
creation of the Electronic Reporting
Tool submittal which will minimize the
need for in depth knowledge of
databases or spreadsheet software at the
source. We also expect affected sources
will need to work with web-based
applicability tools and flowcharts to
determine the requirements applicable
to them, knowledge of the heat input
capacity and fuel use of the combustion
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units at each facility will be necessary
in order to develop the reports and
determine initial applicability to the
rule. Affected facilities will also need
skills associated with vendor selection
in order to identify service providers
that can help them complete their
compliance requirements, as necessary.
As required by section 212 of
SBREFA, EPA also is preparing a Small
Entity Compliance Guide to help small
entities comply with this rule. Small
entities will be able to obtain a copy of
the Small Entity Compliance guide at
the following Web site: https://
www.epa.gov/ttn/atw/boiler/
boilerpg.html. The guide should be
available by May 20, 2011.
D. Unfunded Mandates Reform Act of
1995
Title II of the Unfunded Mandates
Reform Act of 1995 (UMRA), Public
Law 104–4, establishes requirements for
Federal agencies to assess the effects of
their regulatory actions on State, local,
and tribal governments and the private
sector. Under section 202 of the UMRA,
we generally must prepare a written
statement, including a cost-benefit
analysis, for proposed and final rules
with ‘‘Federal mandates’’ that may result
in expenditures to State, local, and
tribal governments, in the aggregate, or
to the private sector, of $100 million or
more in any 1 year. Before promulgating
a rule for which a written statement is
needed, section 205 of the UMRA
generally requires us to identify and
consider a reasonable number of
regulatory alternatives and adopt the
least costly, most cost-effective or least
burdensome alternative that achieves
the objectives of the rule. The
provisions of section 205 do not apply
when they are inconsistent with
applicable law. Moreover, section 205
allows us to adopt an alternative other
than the least costly, most cost-effective
or least burdensome alternative if the
Administrator publishes with the final
rule an explanation why that alternative
was not adopted. Before we establish
any regulatory requirements that may
significantly or uniquely affect small
governments, including tribal
governments, we must develop a small
government agency plan under section
203 of the UMRA. The plan must
provide for notifying potentially
affected small governments, enabling
officials of affected small governments
to have meaningful and timely input in
the development of regulatory proposals
with significant Federal
intergovernmental mandates, and
informing, educating, and advising
small governments on compliance with
the regulatory requirements.
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We have determined that this final
rule contains a Federal mandate that
may result in expenditures of $100
million or more for State, local, and
Tribal governments, in the aggregate, or
the private sector in any 1 year.
Accordingly, we have prepared a
written statement entitled ‘‘Unfunded
Mandates Reform Act Analysis for the
Proposed Industrial Boilers and Process
Heaters NESHAP’’ under section 202 of
the UMRA which is summarized below.
1. Statutory Authority
As discussed in section I of this
preamble, the statutory authority for this
final rulemaking is section 112 of the
CAA. Title III of the CAA Amendments
was enacted to reduce nationwide air
toxic emissions. Section 112(b) of the
CAA lists the 188 chemicals,
compounds, or groups of chemicals
deemed by Congress to be HAP. These
toxic air pollutants are to be regulated
by NESHAP.
Section 112(d) of the CAA directs us
to develop NESHAP which require
existing and new major sources to
control emissions of HAP using MACT
based standards. This NESHAP applies
to all ICI boilers and process heaters
located at major sources of HAP
emissions.
In compliance with section 205(a) of
the UMRA, we identified and
considered a reasonable number of
regulatory alternatives. Additional
information on the costs and
environmental impacts of these
regulatory alternatives is presented in
the docket.
The regulatory alternative upon
which this final rule is based represents
the MACT floor for industrial boilers
and process heaters and, as a result, it
is the least costly and least burdensome
alternative.
2. Social Costs and Benefits
The regulatory impact analysis
prepared for this final rule, including
the Agency’s assessment of costs and
benefits, is detailed in the ‘‘Regulatory
Impact Analysis for the Proposed
Industrial Boilers and Process Heaters
MACT’’ in the docket. Based on
estimated compliance costs associated
with this final rule and the predicted
change in prices and production in the
affected industries, the estimated social
costs of this final rule are $1.5 billion
(2008 dollars).
It is estimated that 3 years after
implementation of this final rule, HAP
would be reduced by thousands of tons,
including reductions in hydrochloric
acid, hydrogen fluoride, metallic HAP
including Hg, and several other organic
HAP from boilers and process heaters.
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Studies have determined a relationship
between exposure to these HAP and the
onset of cancer, however, the Agency is
unable to provide a monetized estimate
of the HAP benefits at this time. In
addition, there are significant
reductions in PM2.5 and in SO2 that
would occur, including 28 thousand
tons of PM2.5 and 443 thousand tons of
SO2. These reductions occur within 3
years after the implementation of the
proposed regulation and are expected to
continue throughout the life of the
affected sources. The major health effect
associated with reducing PM2.5 and
PM2.5 precursors (such as SO2) is a
reduction in premature mortality. Other
health effects associated with PM2.5
emission reductions include avoiding
cases of chronic bronchitis, heart
attacks, asthma attacks, and work-lost
days (i.e., days when employees are
unable to work). While we are unable to
monetize the benefits associated with
the HAP emissions reductions, we are
able to monetize the benefits associated
with the PM2.5 and SO2 emissions
reductions. For SO2 and PM2.5, we
estimated the benefits associated with
health effects of PM but were unable to
quantify all categories of benefits
(particularly those associated with
ecosystem and visibility effects). Our
estimates of the monetized benefits in
2014 associated with the
implementation of the proposed
alternative is range from $22 billion
(2008 dollars) to $54 billion (2008
dollars) when using a 3 percent
discount rate (or from $20 billion (2008
dollars) to $49 billion (2008 dollars)
when using a 7 percent discount rate).
This estimate, at a 3 percent discount
rate, is about $20.5 billion (2008 dollars)
to $52.5 billion (2008 dollars) higher
than the estimated social costs shown
earlier in this section. The general
approach used to value benefits is
discussed in more detail earlier in this
preamble. For more detailed
information on the benefits estimated
for the rulemaking, refer to the RIA in
the docket.
3. Future and Disproportionate Costs
The UMRA requires that we estimate,
where accurate estimation is reasonably
feasible, future compliance costs
imposed by this final rule and any
disproportionate budgetary effects. Our
estimates of the future compliance costs
of the rule are discussed previously in
this preamble.
We do not believe that there will be
any disproportionate budgetary effects
of this final rule on any particular areas
of the country, State or local
governments, types of communities
(e.g., urban, rural), or particular industry
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segments. See the results of the
‘‘Economic Impact Analysis of the
Proposed Industrial Boilers and Process
Heaters NESHAP,’’ the results of which
are discussed previously in this
preamble.
have some sources affected by this final
rule, the impacts are not expected to be
significant. Therefore, this final rule is
not subject to the requirements of
section 203 of the UMRA.
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4. Effects on the National Economy
The Unfunded Mandates Act requires
that we estimate the effect of this final
rule on the national economy. To the
extent feasible, we must estimate the
effect on productivity, economic
growth, full employment, creation of
productive jobs, and international
competitiveness of the U.S. goods and
services, if we determine that accurate
estimates are reasonably feasible and
that such effect is relevant and material.
The nationwide economic impact of
this final rule is presented in the
‘‘Economic Impact Analysis for the
Industrial Boilers and Process Heaters
MACT’’ in the docket. This analysis
provides estimates of the effect of this
rule on some of the categories
mentioned above. The results of the
economic impact analysis are
summarized previously in this
preamble. The results show that there
will be a small impact on prices and
output, and little impact on
communities that may be affected by
this final rule. In addition, there should
be little impact on energy markets (in
this case, coal, natural gas, petroleum
products, and electricity). Hence, the
potential impacts on the categories
mentioned above should be small.
5. Consultation With Government
Officials
The Unfunded Mandates Act requires
that we describe the extent of the
Agency’s prior consultation with
affected State, local, and tribal officials,
summarize the officials’ comments or
concerns, and summarize our response
to those comments or concerns. In
addition, section 203 of the UMRA
requires that we develop a plan for
informing and advising small
governments that may be significantly
or uniquely impacted by a proposal. We
have consulted with State and local air
pollution control officials. We have also
held meetings on this final rule with
many of the stakeholders from
numerous individual companies,
institutions, environmental groups,
consultants and vendors, labor unions,
and other interested parties. We have
added materials to the Air Docket to
document these meetings.
In addition, we have determined that
this final rule contains no regulatory
requirements that might significantly or
uniquely affect small governments.
While some small governments may
E. Executive Order 13132: Federalism
Executive Order 13132 (64 FR 43255,
August 10, 1999), requires EPA to
develop an accountable process to
ensure ‘‘meaningful and timely input by
State and local officials in the
development of regulatory policies that
have federalism implications.’’ ‘‘Policies
that have federalism implications’’ is
defined in the Executive Order to
include regulations that have
‘‘substantial direct effects on the States,
on the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.
This final rule does not have
federalism implications. It will not have
substantial direct effects on the States,
on the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government, as specified in
Executive Order 13132. Thus, Executive
Order 13132 does not apply to this final
rule. In the spirit of Executive Order
13132, and consistent with EPA policy
to promote communications between
EPA and State and local governments,
EPA specifically solicited comment on
this proposed rule from State and local
officials.
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
Subject to the Executive Order 13175
(65 FR 67249, November 9, 2000) EPA
may not issue a regulation that has tribal
implications, that imposes substantial
direct compliance costs, and that is not
required by statute, unless the Federal
government provides the funds
necessary to pay the direct compliance
costs incurred by tribal governments, or
EPA consults with tribal officials early
in the process of developing the
proposed regulation and develops a
tribal summary impact statement.
Executive Order 13175 requires EPA to
develop an accountable process to
ensure ‘‘meaningful and timely input by
tribal officials in the development of
regulatory policies that have tribal
implications.’’
EPA has concluded that this action
may have tribal implications. However,
it will neither impose substantial direct
compliance costs on tribal governments,
nor preempt Tribal law. This rule would
impose requirements on owners and
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operators of major industrial boilers. We
are only aware of a few installations of
industrial, commercial, or institutional
boilers owned or operated by Indian
tribal governments. We conducted
outreach to tribal environmental staff on
this rule through the Tribal Air
Newsletter, discussions at the National
Tribal Forum and the monthly
conference call with the National Tribal
Air Association, we also hosted a
webinar on the proposed rule in which
tribal environmental staff participated.
G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
Executive Order 13045 (62 FR 19885,
April 23, 1997) applies to any rule that:
(1) Is determined to be ‘‘economically
significant’’ as defined under Executive
Orders 12866 and 13563, and (2)
concerns an environmental health or
safety risk that EPA has reason to
believe may have a disproportionate
effect on children. If the regulatory
action meets both criteria, the Agency
must evaluate the environmental health
or safety effects of this planned rule on
children, and explain why this planned
regulation is preferable to other
potentially effective and reasonably
feasible alternatives considered by the
Agency.
This final rule is not subject to
Executive Order 13045 because the
Agency does not believe the
environmental health risks or safety
risks addressed by this action present a
disproportionate risk to children. The
reason for this determination is that this
final rule is based solely on technology
performance.
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
Executive Order 13211, (66 FR 28355,
May 22, 2001), provides that agencies
shall prepare and submit to the
Administrator of the Office of
Information and Regulatory Affairs,
Office of Management and Budget, a
Statement of Energy Effects for certain
actions identified as significant energy
actions. Section 4(b) of Executive Order
13211 defines ‘‘significant energy
actions’’ as ‘‘any action by an agency
(normally published in the Federal
Register) that promulgates or is
expected to lead to the promulgation of
a final rule or regulation, including
notices of inquiry, advance notices of
proposed rulemaking, and notices of
proposed rulemaking: (1)(i) that is a
significant regulatory action under
Executive Orders 12866, 13563, or any
successor order, and (ii) is likely to have
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a significant adverse effect on the
supply, distribution, or use of energy; or
(2) that is designated by the
Administrator of the Office of
Information and Regulatory Affairs as a
significant energy action.’’ This final
rule is not a ‘‘significant regulatory
action’’ because it is not likely to have
a significant adverse effect on the
supply, distribution, or use of energy.
The basis for the determination is as
follows.
We estimate a 0.05 percent price
increase for the energy sector and a
¥0.02 percent percentage change in
production. We estimate a 0.09 percent
increase in energy imports. For more
information on the estimated energy
effects, please refer to the economic
impact analysis for this final rule. The
analysis is available in the public
docket.
Therefore, we conclude that this final
rule when implemented is not likely to
have a significant adverse effect on the
supply, distribution, or use of energy.
I. National Technology Transfer and
Advancement Act
Section 12(d) of the National
Technology Transfer and Advancement
Act (NTTAA) of 1995 (Pub. L. 104–113;
15 U.S.C. 272 note) directs EPA to use
voluntary consensus standards in its
regulatory activities unless to do so
would be inconsistent with applicable
law or otherwise impractical. Voluntary
consensus standards are technical
standards (e.g., materials specifications,
test methods, sampling procedures,
business practices) that are developed or
adopted by voluntary consensus
standards bodies. NTTAA directs EPA
to provide Congress, through OMB,
explanations when the Agency decides
not to use available and applicable
voluntary consensus standards.
This rulemaking involves technical
standards. EPA cites the following
standards in the final rule: EPA
Methods 1, 2, 2F, 2G, 3A, 3B, 4, 5, 5D,
17, 19, 23, 26, 26A, 29 of 40 CFR part
60. Consistent with the NTTAA, EPA
conducted searches to identify
voluntary consensus standards in
addition to these EPA methods. No
applicable voluntary consensus
standards were identified for EPA
Methods 2F, 2G, 5D, and 19. The search
and review results have been
documented and are placed in the
docket for the proposed rule.
The three voluntary consensus
standards described below were
identified as acceptable alternatives to
EPA test methods for the purposes of
the final rule.
The voluntary consensus standard
American Society of Mechanical
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Engineers (ASME) PTC 19–10–1981–
Part 10, ‘‘Flue and Exhaust Gas
Analyses,’’ is cited in the proposed rule
for its manual method for measuring the
oxygen, CO2, and CO content of exhaust
gas. This part of ASME PTC 19–10–
1981–Part 10 is an acceptable
alternative to Method 3B.
The voluntary consensus standard
ASTM D6522–00, ‘‘Standard Test
Method for the Determination of
Nitrogen Oxides, Carbon Monoxide, and
Oxygen Concentrations in Emissions
from Natural Gas-Fired Reciprocating
Engines, Combustion Turbines, Boilers
and Process Heaters Using Portable
Analyzers’’ is an acceptable alternative
to EPA Method 3A for identifying CO
and oxygen concentrations for this final
rule when the fuel is natural gas.
The voluntary consensus standard
ASTM Z65907, ‘‘Standard Method for
Both Speciated and Elemental Mercury
Determination,’’ is an acceptable
alternative to EPA Method 29 (portion
for Hg only) for the purpose of this final
rule. This standard can be used in the
final rule to determine the Hg
concentration in stack gases for boilers
with rated heat input capacities of
greater than 250 MMBtu/hr.
In addition to the voluntary
consensus standards EPA used in the
proposed rule, the search for emissions
measurement procedures identified 15
other voluntary consensus standards.
EPA determined that 13 of these 15
standards identified for measuring
emissions of the HAP or surrogates
subject to emission standards in the
proposed rule were impractical
alternatives to EPA test methods for the
purposes of this final rule. Therefore,
EPA does not intend to adopt these
standards for this purpose. The reasons
for this determination for the 13
methods are discussed below.
The voluntary consensus standard
ASTM D3154–00, ‘‘Standard Method for
Average Velocity in a Duct (Pitot Tube
Method),’’ is impractical as an
alternative to EPA Methods 1, 2, 3B, and
4 for the purposes of the proposed
rulemaking since the standard appears
to lack in quality control and quality
assurance requirements. Specifically,
ASTM D3154–00 does not include the
following: (1) Proof that openings of
standard pitot tube have not plugged
during the test; (2) if differential
pressure gauges other than inclined
manometers (e.g., magnehelic gauges)
are used, their calibration must be
checked after each test series; and (3)
the frequency and validity range for
calibration of the temperature sensors.
The voluntary consensus standard
ASTM D3464–96 (2001), ‘‘Standard Test
Method Average Velocity in a Duct
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Using a Thermal Anemometer,’’ is
impractical as an alternative to EPA
Method 2 for the purposes of the
proposed rule primarily because
applicability specifications are not
clearly defined, e.g., range of gas
composition, temperature limits. Also,
the lack of supporting quality assurance
data for the calibration procedures and
specifications, and certain variability
issues that are not adequately addressed
by the standard limit EPA’s ability to
make a definitive comparison of the
method in these areas.
The voluntary consensus standard
ISO 10780:1994, ‘‘Stationary Source
Emissions—Measurement of Velocity
and Volume Flowrate of Gas Streams in
Ducts,’’ is impractical as an alternative
to EPA Method 2 in the proposed rule.
The standard recommends the use of an
L-shaped pitot, which historically has
not been recommended by EPA. EPA
specifies the S-type design which has
large openings that are less likely to
plug up with dust.
The voluntary consensus standard,
CAN/CSA Z223.2–M86 (1999), ‘‘Method
for the Continuous Measurement of
Oxygen, Carbon Dioxide, Carbon
Monoxide, Sulphur Dioxide, and Oxides
of Nitrogen in Enclosed Combustion
Flue Gas Streams,’’ is unacceptable as a
substitute for EPA Method 3A since it
does not include quantitative
specifications for measurement system
performance, most notably the
calibration procedures and instrument
performance characteristics. The
instrument performance characteristics
that are provided are nonmandatory and
also do not provide the same level of
quality assurance as the EPA methods.
For example, the zero and span/
calibration drift is only checked weekly,
whereas the EPA methods require drift
checks after each run.
Two very similar voluntary consensus
standards, ASTM D5835–95 (2001),
‘‘Standard Practice for Sampling
Stationary Source Emissions for
Automated Determination of Gas
Concentration,’’ and ISO 10396:1993,
‘‘Stationary Source Emissions: Sampling
for the Automated Determination of Gas
Concentrations,’’ are impractical
alternatives to EPA Method 3A for the
purposes of this final rule because they
lack in detail and quality assurance/
quality control requirements.
Specifically, these two standards do not
include the following: (1) Sensitivity of
the method; (2) acceptable levels of
analyzer calibration error; (3) acceptable
levels of sampling system bias; (4) zero
drift and calibration drift limits, time
span, and required testing frequency; (5)
a method to test the interference
response of the analyzer; (6) procedures
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to determine the minimum sampling
time per run and minimum
measurement time; and (7)
specifications for data recorders, in
terms of resolution (all types) and
recording intervals (digital and analog
recorders, only).
The voluntary consensus standard
ISO 12039:2001, ‘‘Stationary Source
Emissions—Determination of Carbon
Monoxide, Carbon Dioxide, and
Oxygen—Automated Methods,’’ is not
acceptable as an alternative to EPA
Method 3A. This ISO standard is similar
to EPA Method 3A, but is missing some
key features. In terms of sampling, the
hardware required by ISO 12039:2001
does not include a 3-way calibration
valve assembly or equivalent to block
the sample gas flow while calibration
gases are introduced. In its calibration
procedures, ISO 12039:2001 only
specifies a two-point calibration while
EPA Method 3A specifies a three-point
calibration. Also, ISO 12039:2001 does
not specify performance criteria for
calibration error, calibration drift, or
sampling system bias tests as in the EPA
method, although checks of these
quality control features are required by
the ISO standard.
The voluntary consensus standard
ASME PTC–38–80 R85 (1985),
‘‘Determination of the Concentration of
Particulate Matter in Gas Streams,’’ is
not acceptable as an alternative for EPA
Method 5 because ASTM PTC–38–80 is
not specific about equipment
requirements, and instead presents the
options available and the pro’s and
con’s of each option. The key specific
differences between ASME PTC–38–80
and the EPA methods are that the ASME
standard: (1) Allows in-stack filter
placement as compared to the out-ofstack filter placement in EPA Methods
5 and 17; (2) allows many different
types of nozzles, pitots, and filtering
equipment; (3) does not specify a filter
weighing protocol or a minimum
allowable filter weight fluctuation as in
the EPA methods; and (4) allows filter
paper to be only 99 percent efficient, as
compared to the 99.95 percent
efficiency required by the EPA methods.
The voluntary consensus standard
ASTM D3685/D3685M–98, ‘‘Test
Methods for Sampling and
Determination of Particulate Matter in
Stack Gases,’’ is similar to EPA Methods
5 and 17, but is lacking in the following
areas that are needed to produce quality,
representative particulate data: (1)
Requirement that the filter holder
temperature should be between 120° C
and 134° C, and not just ‘‘above the acid
dew-point;’’ (2) detailed specifications
for measuring and monitoring the filter
holder temperature during sampling; (3)
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procedures similar to EPA Methods 1, 2,
3, and 4, that are required by EPA
Method 5; (4) technical guidance for
performing the Method 5 sampling
procedures, e.g., maintaining and
monitoring sampling train operating
temperatures, specific leak check
guidelines and procedures, and use of
reagent blanks for determining and
subtracting background contamination;
and (5) detailed equipment and/or
operational requirements, e.g.,
component exchange leak checks, use of
glass cyclones for heavy particulate
loading and/or water droplets, operating
under a negative stack pressure,
exchanging particulate loaded filters,
sampling preparation and
implementation guidance, sample
recovery guidance, data reduction
guidance, and particulate sample
calculations input.
The voluntary consensus standard
ISO 9096:1992, ‘‘Determination of
Concentration and Mass Flow Rate of
Particulate Matter in Gas Carrying
Ducts—Manual Gravimetric Method,’’ is
not acceptable as an alternative for EPA
Method 5. Although sections of ISO
9096 incorporate EPA Methods 1, 2, and
5 to some degree, this ISO standard is
not equivalent to EPA Method 5 for
collection of particulate matter. The
standard ISO 9096 does not provide
applicable technical guidance for
performing many of the integral
procedures specified in Methods 1, 2,
and 5. Major performance and
operational details are lacking or
nonexistent, and detailed quality
assurance/quality control guidance for
the sampling operations required to
produce quality, representative
particulate data (e.g., guidance for
maintaining and monitoring train
operating temperatures, specific leak
check guidelines and procedures, and
sample preparation and recovery
procedures) are not provided by the
standard, as in EPA Method 5. Also,
details of equipment and/or operational
requirements, such as those specified in
EPA Method 5, are not included in the
ISO standard, e.g., stack gas moisture
measurements, data reduction guidance,
and particulate sample calculations.
The voluntary consensus standard
CAN/CSA Z223.1–M1977, ‘‘Method for
the Determination of Particulate Mass
Flows in Enclosed Gas Streams,’’ is not
acceptable as an alternative for EPA
Method 5. Detailed technical procedures
and quality control measures that are
required in EPA Methods 1, 2, 3, and 4
are not included in CAN/CSA Z223.1.
Second, CAN/CSA Z223.1 does not
include the EPA Method 5 filter
weighing requirement to repeat
weighing every 6 hours until a constant
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weight is achieved. Third, EPA Method
5 requires the filter weight to be
reported to the nearest 0.1 milligram
(mg), while CAN/CSA Z223.1 requires
only to the nearest 0.5 mg. Also, CAN/
CSA Z223.1 allows the use of a standard
pitot for velocity measurement when
plugging of the tube opening is not
expected to be a problem. Whereas, EPA
Method 5 requires an S-shaped pitot.
The voluntary consensus standard EN
1911–1,2,3 (1998), ‘‘Stationary Source
Emissions-Manual Method of
Determination of HCl-Part 1: Sampling
of Gases Ratified European Text-Part 2:
Gaseous Compounds Absorption
Ratified European Text-Part 3:
Adsorption Solutions Analysis and
Calculation Ratified European Text,’’ is
impractical as an alternative to EPA
Methods 26 and 26A. Part 3 of this
standard cannot be considered
equivalent to EPA Method 26 or 26A
because the sample absorbing solution
(water) would be expected to capture
both HCl and chlorine gas, if present,
without the ability to distinguish
between the two. The EPA Methods 26
and 26A use an acidified absorbing
solution to first separate HCl and
chlorine gas so that they can be
selectively absorbed, analyzed, and
reported separately. In addition, in EN
1911 the absorption efficiency for
chlorine gas would be expected to vary
as the pH of the water changed during
sampling.
The voluntary consensus standard EN
13211 (1998), is not acceptable as an
alternative to the Hg portion of EPA
Method 29 primarily because it is not
validated for use with impingers, as in
the EPA method, although the method
describes procedures for the use of
impingers. This European standard is
validated for the use of fritted bubblers
only and requires the use of a side
(split) stream arrangement for isokinetic
sampling because of the low sampling
rate of the bubblers (up to 3 liters per
minute, maximum). Also, only two
bubblers (or impingers) are required by
EN 13211, whereas EPA Method 29
require the use of six impingers. In
addition, EN 13211 does not include
many of the quality control procedures
of EPA Method 29, especially for the use
and calibration of temperature sensors
and controllers, sampling train assembly
and disassembly, and filter weighing.
Two of the 15 voluntary consensus
standards identified in this search were
not available at the time the review was
conducted for the purposes of the
proposed rule because they are under
development by a voluntary consensus
body: ASME/BSR MFC 13M, ‘‘Flow
Measurement by Velocity Traverse,’’ for
EPA Method 2 (and possibly 1); and
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ASME/BSR MFC 12M, ‘‘Flow in Closed
Conduits Using Multiport Averaging
Pitot Primary Flowmeters,’’ for EPA
Method 2.
Section 63.7520 and Tables 4A
through 4D to subpart DDDDD, 40 CFR
part 63, list the EPA testing methods
included in the proposed rule. Under
§ 63.7(f) and § 63.8(f) of subpart A of the
General Provisions, a source may apply
to EPA for permission to use alternative
test methods or alternative monitoring
requirements in place of any of the EPA
testing methods, performance
specifications, or procedures.
J. Executive Order 12898: Federal
Actions to Address Environmental
Justice in Minority Populations and
Low-Income Populations
Executive Order 12898 (59 FR 7629,
February 16, 1994) establishes Federal
executive policy on environmental
justice (EJ). Its main provision directs
Federal agencies, to the greatest extent
practicable and permitted by law, to
make environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects of their programs,
policies, and activities on minority
populations, low-income, and Tribal
populations in the United States.
This final action establishes national
emission standards for new and existing
industrial, commercial, institutional
boilers and process heaters that combust
non-waste materials (i.e. natural gas,
process gas, fuel oil, biomass, and coal)
and that are located at a major source.
EPA estimates that there are
approximately 13,840 units located at
1,639 facilities covered by this final
rule.
This final rule will reduce emissions
of all the listed HAP that come from
boilers and process heaters. This
includes metals (Hg, arsenic, beryllium,
cadmium, chromium, lead, Mn, nickel,
and selenium), organics (POM,
acetaldehyde, acrolein, benzene, dioxin/
furan, ethylene dichloride,
formaldehyde, and polychlorinated
biphenyls), hydrochloric acid, and
hydrofluoric acid. Adverse health
effects from these pollutants include
cancer, irritation of the lungs, skin, and
mucus membranes; effects on the
central nervous system, damage to the
kidneys, and other acute health
disorders. This final rule will also result
in substantial reductions of criteria
pollutants such as CO, NOX, PM, and
SO2. SO2 and nitrogen dioxide are
precursors for the formation of PM2.5
and ozone. Reducing these emissions
will reduce ozone and PM2.5 formation
and associated health effects, such as
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adult premature mortality, chronic and
acute bronchitis, asthma, and other
respiratory and cardiovascular diseases.
(Please refer to the RIA contained in the
docket for this rulemaking.)
Based on the fact that this final rule
does not allow emission increases, EPA
has determined that this final rule will
not have disproportionately high and
adverse human health or environmental
effects on minority, low-income, or
Tribal populations. To address
Executive Order 12898, EPA has
conducted analyses to determine the
aggregate demographic makeup of the
communities near affected sources.
EPA’s demographic analysis of
populations within the three-mile
radius showed that major source boilers
are located in areas where minorities are
overrepresented when compared to the
national average. For these same areas,
there is also an overrepresentation of
population below the poverty line as
compared to the national average. The
results of the demographic analysis are
presented in ‘‘Review of Environmental
Justice Impacts’’, April 2010, a copy of
which is available in the docket.
However, to the extent that any
minority, low income, or Tribal
subpopulation is disproportionately
impacted by the current emissions as a
result of the proximity of their homes to
these sources, that subpopulation also
stands to see increased environmental
and health benefit from the emissions
reductions called for by this rule.
EPA defines ‘‘Environmental Justice’’
to include meaningful involvement of
all people regardless of race, color,
national origin, or income with respect
to the development, implementation,
and enforcement of environmental laws,
regulations, and polices. To promote
meaningful involvement, EPA has
developed a communication and
outreach strategy to ensure that
interested communities have access to
this final rule and are aware of its
content. EPA also ensured that
interested communities had an
opportunity to comment during the
comment period. During the comment
period that followed the June 2010
proposal, EPA publicized the
rulemaking via EJ newsletters, Tribal
newsletters, EJ listservs, and the
internet, including the Office of Policy’s
(OP) Rulemaking Gateway Web site
(https://yosemite.epa.gov/opei/
RuleGate.nsf/). EPA will also provide
general rulemaking fact sheets (e.g., why
is this important for my community) for
EJ community groups and conduct
conference calls with interested
communities. In addition, State and
federal permitting requirements will
provide State and local governments
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and members of affected communities
the opportunity to provide comments on
the permit conditions associated with
permitting the sources affected by this
rulemaking.
K. Congressional Review Act
The Congressional Review Act, 5
U.S.C. 801 et seq., as added by the Small
Business Regulatory Enforcement
Fairness Act of 1996, generally provides
that before a rule may take effect, the
agency promulgating the rule must
submit a rule report, which includes a
copy of the rule, to each House of the
Congress and to the Comptroller General
of the United States. EPA will submit a
report containing this final rule and
other required information to the U.S.
Senate, the U.S. House of
Representatives, and the Comptroller
General of the United States prior to
publication of the rule in the Federal
Register. A major rule cannot take effect
until 60 days after it is published in the
Federal Register. This action is a ‘‘major
rule’’ as defined by 5 U.S.C. 804(2). This
rule will be effective May 20, 2011.
List of Subjects in 40 CFR part 63
Environmental protection,
Administrative practice and procedure,
Air pollution control, Hazardous
substances, Incorporation by reference,
Intergovernmental relations, Reporting
and recordkeeping requirements.
Dated: February 21, 2011.
Lisa P. Jackson,
Administrator.
For the reasons stated in the
preamble, title 40, chapter I, part 63 of
the Code of the Federal Regulations is
amended as follows:
PART 63—[AMENDED]
1. The authority citation for part 63
continues to read as follows:
■
Authority: 42 U.S.C. 7401, et seq.
2. Section 63.14 is amended by:
a. Revising paragraphs (b)(27), (b)(35),
(b)(39) through (44), (b)(47) through
(52), (b)(57), (b)(61), (b)(64), and (i)(1).
■ b. Removing and reserving paragraphs
(b)(45), (b)(46), (b)(55), (b)(56), (b)(58)
through (60), and (b)(62).
■ c. Adding paragraphs (b)(66) through
(68).
■ d. Adding paragraphs (p) and (q).
■
■
§ 63.14
Incorporations by reference.
*
*
*
*
*
(b) * * *
*
*
*
*
*
(27) ASTM D6522–00, Standard Test
Method for Determination of Nitrogen
Oxides, Carbon Monoxide, and Oxygen
Concentrations in Emissions from
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Natural Gas Fired Reciprocating
Engines, Combustion Turbines, Boilers,
and Process Heaters Using Portable
Analyzers, IBR approved for
§ 63.9307(c)(2).
*
*
*
*
*
(35) ASTM D6784–02 (Reapproved
2008) Standard Test Method for
Elemental, Oxidized, Particle-Bound
and Total Mercury in Flue Gas
Generated from Coal-Fired Stationary
Sources (Ontario Hydro Method),
approved April 1, 2008, IBR approved
for table 1 to subpart DDDDD of this
part, table 2 to subpart DDDDD of this
part, table 5 to subpart DDDDD of this
part, table 12 to subpart DDDDD of this
part, and table 4 to subpart JJJJJJ of this
part.
*
*
*
*
*
(39) ASTM D388–05 Standard
Classification of Coals by Rank,
approved September 15, 2005, IBR
approved for § 63.7575 and § 63.11237.
(40) ASTM D396–10 Standard
Specification for Fuel Oils, approved
October 1, 2010, IBR approved for
§ 63.7575.
(41) ASTM D1835–05 Standard
Specification for Liquefied Petroleum
(LP) Gases, approved April 1, 2005, IBR
approved for § 63.7575 and § 63.11237.
(42) ASTM D2013/D2013M–09
Standard Practice for Preparing Coal
Samples for Analysis, approved
November 1, 2009, IBR approved for
table 6 to subpart DDDDD of this part
and table 5 to subpart JJJJJJ of this part.
(43) ASTM D2234/D2234M–10
Standard Practice for Collection of a
Gross Sample of Coal, approved January
1, 2010, IBR approved for table 6 to
subpart DDDDD of this part and table 5
to subpart JJJJJJ of this part.
(44) ASTM D3173–03 (Reapproved
2008) Standard Test Method for
Moisture in the Analysis Sample of Coal
and Coke, approved February 1, 2008,
IBR approved for table 6 to subpart
DDDDD of this part and table 5 to
subpart JJJJJJ of this part.
*
*
*
*
*
(47) ASTM D5198–09 Standard
Practice for Nitric Acid Digestion of
Solid Waste, approved February 1, 2009,
IBR approved for table 6 to subpart
DDDDD of this part and table 5 to
subpart JJJJJJ of this part.
(48) ASTM D5865–10a Standard Test
Method for Gross Calorific Value of Coal
and Coke, approved May 1, 2010, IBR
approved for table 6 to subpart DDDDD
of this part and table 5 to subpart JJJJJJ
of this part.
(49) ASTM D6323–98 (Reapproved
2003) Standard Guide for Laboratory
Subsampling of Media Related to Waste
Management Activities, approved
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August 10, 2003, IBR approved for table
6 to subpart DDDDD of this part and
table 5 to subpart JJJJJJ of this part.
(50) ASTM E711–87 (Reapproved
2004) Standard Test Method for Gross
Calorific Value of Refuse-Derived Fuel
by the Bomb Calorimeter, approved
August 28, 1987, IBR approved for table
6 to subpart DDDDD of this part and
table 5 to subpart JJJJJJ of this part.
(51) ASTM E776–87 (Reapproved
2009) Standard Test Method for Forms
of Chlorine in Refuse-Derived Fuel,
approved July 1, 2009, IBR approved for
table 6 to subpart DDDDD of this part.
(52) ASTM E871–82 (Reapproved
2006) Standard Test Method for
Moisture Analysis of Particulate Wood
Fuels, approved November 1, 2006, IBR
approved for table 6 to subpart DDDDD
of this part and table 5 to subpart JJJJJJ
of this part.
*
*
*
*
*
(57) ASTM D6721–01 (Reapproved
2006) Standard Test Method for
Determination of Chlorine in Coal by
Oxidative Hydrolysis Microcoulometry,
approved April 1, 2006, IBR approved
for table 6 to subpart DDDDD of this
part.
*
*
*
*
*
(61) ASTM D6722–01 (Reapproved
2006) Standard Test Method for Total
Mercury in Coal and Coal Combustion
Residues by the Direct Combustion
Analysis, approved April 1, 2006, IBR
approved for table 6 to subpart DDDDD
of this part and table 5 to subpart JJJJJJ
of this part.
*
*
*
*
*
(64) ASTM D6522–00 (Reapproved
2005), Standard Test Method for
Determination of Nitrogen Oxides,
Carbon Monoxide, and Oxygen
Concentrations in Emissions from
Natural Gas Fired Reciprocating
Engines, Combustion Turbines, Boilers,
and Process Heaters Using Portable
Analyzers, approved October 1, 2005,
IBR approved for table 4 to subpart
ZZZZ of this part, table 5 to subpart
DDDDD of this part, and table 4 to
subpart JJJJJJ of this part.
*
*
*
*
*
(66) ASTM D4084–07 Standard Test
Method for Analysis of Hydrogen
Sulfide in Gaseous Fuels (Lead Acetate
Reaction Rate Method), approved June
1, 2007, IBR approved for table 6 to
subpart DDDDD of this part.
(67) ASTM D5954–98 (Reapproved
2006), Standard Test Method for
Mercury Sampling and Measurement in
Natural Gas by Atomic Absorption
Spectroscopy, approved December 1,
2006, IBR approved for table 6 to
subpart DDDDD of this part.
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(68) ASTM D6350–98 (Reapproved
2003) Standard Test Method for
Mercury Sampling and Analysis in
Natural Gas by Atomic Fluorescence
Spectroscopy, approved May 10, 2003,
IBR approved for table 6 to subpart
DDDDD of this part.
*
*
*
*
*
(i) * * *
(1) ANSI/ASME PTC 19.10–1981,
‘‘Flue and Exhaust Gas Analyses [Part
10, Instruments and Apparatus],’’ IBR
approved for §§ 63.309(k)(1)(iii),
63.865(b), 63.3166(a)(3),
63.3360(e)(1)(iii), 63.3545(a)(3),
63.3555(a)(3), 63.4166(a)(3),
63.4362(a)(3), 63.4766(a)(3),
63.4965(a)(3), 63.5160(d)(1)(iii),
63.9307(c)(2), 63.9323(a)(3),
63.11148(e)(3)(iii), 63.11155(e)(3),
63.11162(f)(3)(iii) and (f)(4),
63.11163(g)(1)(iii) and (g)(2),
63.11410(j)(1)(iii), 63.11551(a)(2)(i)(C),
table 5 to subpart DDDDD of this part,
table 1 to subpart ZZZZZ of this part,
and table 4 to subpart JJJJJJ of this part.
*
*
*
*
*
(p) The following material is available
from the U.S. Environmental Protection
Agency, 1200 Pennsylvania Avenue,
NW., Washington, DC 20460, (202) 272–
0167, https://www.epa.gov.
(1) National Emission Standards for
Hazardous Air Pollutants (NESHAP) for
Integrated Iron and Steel Plants—
Background Information for Proposed
Standards, Final Report, EPA–453/R–
01–005, January 2001, IBR approved for
§ 63.7491(g).
(2) Office Of Air Quality Planning
And Standards (OAQPS), Fabric Filter
Bag Leak Detection Guidance, EPA–454/
R–98–015, September 1997, IBR
approved for § 63.7525(j)(2) and
§ 63.11224(f)(2).
(3) SW–846–3020A, Acid Digestion of
Aqueous Samples And Extracts For
Total Metals For Analysis By GFAA
Spectroscopy, Revision 1, July 1992, in
EPA Publication No. SW–846, Test
Methods for Evaluating Solid Waste,
Physical/Chemical Methods, Third
Edition, IBR approved for table 6 to
subpart DDDDD of this part and table 5
to subpart JJJJJJ of this part.
(4) SW–846–3050B, Acid Digestion of
Sediments, Sludges, And Soils, Revision
2, December 1996, in EPA Publication
No. SW–846, Test Methods for
Evaluating Solid Waste, Physical/
Chemical Methods, Third Edition, IBR
approved for table 6 to subpart DDDDD
of this part and table 5 to subpart JJJJJJ
of this part.
(5) SW–846–7470A, Mercury In
Liquid Waste (Manual Cold-Vapor
Technique), Revision 1, September
1994, in EPA Publication No. SW–846,
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Test Methods for Evaluating Solid
Waste, Physical/Chemical Methods,
Third Edition, IBR approved for table 6
to subpart DDDDD of this part and table
5 to subpart JJJJJJ of this part.
(6) SW–846–7471B, Mercury In Solid
Or Semisolid Waste (Manual ColdVapor Technique), Revision 2, February
2007, in EPA Publication No. SW–846,
Test Methods for Evaluating Solid
Waste, Physical/Chemical Methods,
Third Edition, IBR approved for table 6
to subpart DDDDD of this part and table
5 to subpart JJJJJJ of this part.
(7) SW–846–9250, Chloride
(Colorimetric, Automated Ferricyanide
AAI), Revision 0, September 1986, in
EPA Publication No. SW–846, Test
Methods for Evaluating Solid Waste,
Physical/Chemical Methods, Third
Edition, IBR approved for table 6 to
subpart DDDDD of this part.
(q) The following material is available
for purchase from the International
Standards Organization (ISO), 1, ch. de
la Voie-Creuse, Case postale 56, CH–
1211 Geneva 20, Switzerland, +41 22
749 01 11, https://www.iso.org/iso/
home.htm.
(1) ISO 6978–1:2003(E), Natural Gas—
Determination of Mercury—Part 1:
Sampling of Mercury by Chemisorption
on Iodine, First edition, October 15,
2003, IBR approved for table 6 to
subpart DDDDD of this part.
(2) ISO 6978–2:2003(E), Natural gas—
Determination of Mercury—Part 2:
Sampling of Mercury by Amalgamation
on Gold/Platinum Alloy, First edition,
October 15, 2003, IBR approved for table
6 to subpart DDDDD of this part.
■ 3. Part 63 is amended by revising
subpart DDDDD to read as follows:
Subpart DDDDD—National Emission
Standards for Hazardous Air Pollutants
for Major Sources: Industrial,
Commercial, and Institutional Boilers
and Process Heaters
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Sec.
What This Subpart Covers
63.7480 What is the purpose of this
subpart?
63.7485 Am I subject to this subpart?
63.7490 What is the affected source of this
subpart?
63.7491 Are any boilers or process heaters
not subject to this subpart?
63.7495 When do I have to comply with
this subpart?
Emission Limitations and Work Practice
Standards
63.7499 What are the subcategories of
boilers and process heaters?
63.7500 What emission limitations, work
practice standards, and operating limits
must I meet?
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63.7501 How can I assert an affirmative
defense if I exceed an emission
limitations during a malfunction?
General Compliance Requirements
63.7505 What are my general requirements
for complying with this subpart?
Testing, Fuel Analyses, and Initial
Compliance Requirements
63.7510 What are my initial compliance
requirements and by what date must I
conduct them?
63.7515 When must I conduct subsequent
performance tests, fuel analyses, or tuneups?
63.7520 What stack tests and procedures
must I use?
63.7521 What fuel analyses, fuel
specification, and procedures must I use?
63.7522 Can I use emissions averaging to
comply with this subpart?
63.7525 What are my monitoring,
installation, operation, and maintenance
requirements?
63.7530 How do I demonstrate initial
compliance with the emission
limitations, fuel specifications and work
practice standards?
63.7533 Can I use emission credits earned
from implementation of energy
conservation measures to comply with
this subpart?
Continuous Compliance Requirements
63.7535 How do I monitor and collect data
to demonstrate continuous compliance?
63.7540 How do I demonstrate continuous
compliance with the emission
limitations, fuel specifications and work
practice standards?
63.7541 How do I demonstrate continuous
compliance under the emissions
averaging provision?
Notification, Reports, and Records
63.7545 What notifications must I submit
and when?
63.7550 What reports must I submit and
when?
63.7555 What records must I keep?
63.7560 In what form and how long must I
keep my records?
Other Requirements and Information
63.7565 What parts of the General
Provisions apply to me?
63.7570 Who implements and enforces this
subpart?
63.7575 What definitions apply to this
subpart?
Tables to Subpart DDDDD of Part 63
Table 1 to Subpart DDDDD of Part 63—
Emission Limits for New or
Reconstructed Boilers and Process
Heaters
Table 2 to Subpart DDDDD of Part 63—
Emission Limits for Existing Boilers and
Process Heaters (Units with heat input
capacity of 10 million Btu per hour or
greater)
Table 3 to Subpart DDDDD of Part 63—Work
Practice Standards
Table 4 to Subpart DDDDD of Part 63—
Operating Limits for Boilers and Process
Heaters
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Table 5 to Subpart DDDDD of Part 63—
Performance Testing Requirements
Table 6 to Subpart DDDDD of Part 63—Fuel
Analysis Requirements
Table 7 to Subpart DDDDD of Part 63—
Establishing Operating Limits
Table 8 to Subpart DDDDD of Part 63—
Demonstrating Continuous Compliance
Table 9 to Subpart DDDDD of Part 63—
Reporting Requirements
Table 10 to Subpart DDDDD of Part 63—
Applicability of General Provisions to
Subpart DDDDD
Table 11 to Subpart DDDDD of Part 63—
Toxic Equivalency Factors for Dioxins/
Furans
Table 12 to Subpart DDDDD of Part 63—
Alternative Emission Limits for New or
Reconstructed Boilers and Process
Heaters That Commenced Construction
or Reconstruction After June 4, 2010, and
Before May 20, 2011
What This Subpart Covers
§ 63.7480
subpart?
What is the purpose of this
This subpart establishes national
emission limitations and work practice
standards for hazardous air pollutants
(HAP) emitted from industrial,
commercial, and institutional boilers
and process heaters located at major
sources of HAP. This subpart also
establishes requirements to demonstrate
initial and continuous compliance with
the emission limitations and work
practice standards.
§ 63.7485
Am I subject to this subpart?
You are subject to this subpart if you
own or operate an industrial,
commercial, or institutional boiler or
process heater as defined in § 63.7575
that is located at, or is part of, a major
source of HAP, except as specified in
§ 63.7491. For purposes of this subpart,
a major source of HAP is as defined in
§ 63.2, except that for oil and natural gas
production facilities, a major source of
HAP is as defined in § 63.761 (subpart
HH of this part, National Emission
Standards for Hazardous Air Pollutants
from Oil and Natural Gas Production
Facilities).
§ 63.7490 What is the affected source of
this subpart?
(a) This subpart applies to new,
reconstructed, and existing affected
sources as described in paragraphs (a)(1)
and (2) of this section.
(1) The affected source of this subpart
is the collection at a major source of all
existing industrial, commercial, and
institutional boilers and process heaters
within a subcategory as defined in
§ 63.7575.
(2) The affected source of this subpart
is each new or reconstructed industrial,
commercial, or institutional boiler or
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process heater, as defined in § 63.7575,
located at a major source.
(b) A boiler or process heater is new
if you commence construction of the
boiler or process heater after June 4,
2010, and you meet the applicability
criteria at the time you commence
construction.
(c) A boiler or process heater is
reconstructed if you meet the
reconstruction criteria as defined in
§ 63.2, you commence reconstruction
after June 4, 2010, and you meet the
applicability criteria at the time you
commence reconstruction.
(d) A boiler or process heater is
existing if it is not new or reconstructed.
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§ 63.7491 Are any boilers or process
heaters not subject to this subpart?
The types of boilers and process
heaters listed in paragraphs (a) through
(m) of this section are not subject to this
subpart.
(a) An electric utility steam generating
unit.
(b) A recovery boiler or furnace
covered by subpart MM of this part.
(c) A boiler or process heater that is
used specifically for research and
development. This does not include
units that provide heat or steam to a
process at a research and development
facility.
(d) A hot water heater as defined in
this subpart.
(e) A refining kettle covered by
subpart X of this part.
(f) An ethylene cracking furnace
covered by subpart YY of this part.
(g) Blast furnace stoves as described
in EPA–453/R–01–005 (incorporated by
reference, see § 63.14).
(h) Any boiler or process heater that
is part of the affected source subject to
another subpart of this part (i.e., another
National Emission Standards for
Hazardous Air Pollutants in 40 CFR part
63).
(i) Any boiler or process heater that is
used as a control device to comply with
another subpart of this part, provided
that at least 50 percent of the heat input
to the boiler is provided by the gas
stream that is regulated under another
subpart.
(j) Temporary boilers as defined in
this subpart.
(k) Blast furnace gas fuel-fired boilers
and process heaters as defined in this
subpart.
(l) Any boiler specifically listed as an
affected source in any standard(s)
established under section 129 of the
Clean Air Act.
(m) A boiler required to have a permit
under section 3005 of the Solid Waste
Disposal Act or covered by subpart EEE
of this part (e.g., hazardous waste
boilers).
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§ 63.7495 When do I have to comply with
this subpart?
(a) If you have a new or reconstructed
boiler or process heater, you must
comply with this subpart by May 20,
2011 or upon startup of your boiler or
process heater, whichever is later.
(b) If you have an existing boiler or
process heater, you must comply with
this subpart no later than March 21,
2014.
(c) If you have an area source that
increases its emissions or its potential to
emit such that it becomes a major source
of HAP, paragraphs (c)(1) and (2) of this
section apply to you.
(1) Any new or reconstructed boiler or
process heater at the existing source
must be in compliance with this subpart
upon startup.
(2) Any existing boiler or process
heater at the existing source must be in
compliance with this subpart within 3
years after the source becomes a major
source.
(d) You must meet the notification
requirements in § 63.7545 according to
the schedule in § 63.7545 and in subpart
A of this part. Some of the notifications
must be submitted before you are
required to comply with the emission
limits and work practice standards in
this subpart.
(e) If you own or operate an
industrial, commercial, or institutional
boiler or process heater and would be
subject to this subpart except for the
exemption in § 63.7491(l) for
commercial and industrial solid waste
incineration units covered by part 60,
subpart CCCC or subpart DDDD, and
you cease combusting solid waste, you
must be in compliance with this subpart
on the effective date of the switch from
waste to fuel.
Emission Limitations and Work
Practice Standards
§ 63.7499 What are the subcategories of
boilers and process heaters?
The subcategories of boilers and
process heaters, as defined in § 63.7575
are:
(a) Pulverized coal/solid fossil fuel
units.
(b) Stokers designed to burn coal/
solid fossil fuel.
(c) Fluidized bed units designed to
burn coal/solid fossil fuel.
(d) Stokers designed to burn biomass/
bio-based solid.
(e) Fluidized bed units designed to
burn biomass/bio-based solid.
(f) Suspension burners/Dutch Ovens
designed to burn biomass/bio-based
solid.
(g) Fuel Cells designed to burn
biomass/bio-based solid.
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(h) Hybrid suspension/grate burners
designed to burn biomass/bio-based
solid.
(i) Units designed to burn solid fuel.
(j) Units designed to burn liquid fuel.
(k) Units designed to burn liquid fuel
in non-continental States or territories.
(l) Units designed to burn natural gas,
refinery gas or other gas 1 fuels.
(m) Units designed to burn gas 2
(other) gases.
(n) Metal process furnaces.
(o) Limited-use boilers and process
heaters.
§ 63.7500 What emission limitations, work
practice standards, and operating limits
must I meet?
(a) You must meet the requirements in
paragraphs (a)(1) through (3) of this
section, except as provided in
paragraphs (b) and (c) of this section.
You must meet these requirements at all
times.
(1) You must meet each emission
limit and work practice standard in
Tables 1 through 3, and 12 to this
subpart that applies to your boiler or
process heater, for each boiler or process
heater at your source, except as
provided under § 63.7522. If your
affected source is a new or
reconstructed affected source that
commenced construction or
reconstruction after June 4, 2010, and
before May 20, 2011, you may comply
with the emission limits in Table 1 or
12 to this subpart until March 21, 2014.
On and after March 21, 2014, you must
comply with the emission limits in
Table 1 to this subpart.
(2) You must meet each operating
limit in Table 4 to this subpart that
applies to your boiler or process heater.
If you use a control device or
combination of control devices not
covered in Table 4 to this subpart, or
you wish to establish and monitor an
alternative operating limit and
alternative monitoring parameters, you
must apply to the EPA Administrator for
approval of alternative monitoring
under § 63.8(f).
(3) At all times, you must operate and
maintain any affected source, including
associated air pollution control
equipment and monitoring equipment,
in a manner consistent with safety and
good air pollution control practices for
minimizing emissions. Determination of
whether such operation and
maintenance procedures are being used
will be based on information available
to the Administrator that may include,
but is not limited to, monitoring results,
review of operation and maintenance
procedures, review of operation and
maintenance records, and inspection of
the source.
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(b) As provided in § 63.6(g), EPA may
approve use of an alternative to the
work practice standards in this section.
(c) Limited-use boilers and process
heaters must complete a biennial tuneup as specified in § 63.7540. They are
not subject to the emission limits in
Tables 1 and 2 to this subpart, the
annual tune-up requirement in Table 3
to this subpart, or the operating limits
in Table 4 to this subpart. Major sources
that have limited-use boilers and
process heaters must complete an
energy assessment as specified in Table
3 to this subpart if the source has other
existing boilers subject to this subpart
that are not limited-use boilers.
srobinson on DSKHWCL6B1PROD with RULES5
§ 63.7501 How can I assert an affirmative
defense if I exceed an emission limitations
during a malfunction?
In response to an action to enforce the
emission limitations and operating
limits set forth in § 63.7500 you may
assert an affirmative defense to a claim
for civil penalties for exceeding such
standards that are caused by
malfunction, as defined at § 63.2.
Appropriate penalties may be assessed,
however, if you fail to meet your burden
of proving all of the requirements in the
affirmative defense. The affirmative
defense shall not be available for claims
for injunctive relief.
(a) To establish the affirmative
defense in any action to enforce such a
limit, you must timely meet the
notification requirements in paragraph
(b) of this section, and must prove by a
preponderance of evidence that:
(1) The excess emissions:
(i) Were caused by a sudden,
infrequent, and unavoidable failure of
air pollution control and monitoring
equipment, process equipment, or a
process to operate in a normal or usual
manner, and
(ii) Could not have been prevented
through careful planning, proper design
or better operation and maintenance
practices; and
(iii) Did not stem from any activity or
event that could have been foreseen and
avoided, or planned for; and
(iv) Were not part of a recurring
pattern indicative of inadequate design,
operation, or maintenance; and
(2) Repairs were made as
expeditiously as possible when the
applicable emission limitations were
being exceeded. Off-shift and overtime
labor were used, to the extent
practicable to make these repairs; and
(3) The frequency, amount and
duration of the excess emissions
(including any bypass) were minimized
to the maximum extent practicable
during periods of such emissions; and
(4) If the excess emissions resulted
from a bypass of control equipment or
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a process, then the bypass was
unavoidable to prevent loss of life,
personal injury, or severe property
damage; and
(5) All possible steps were taken to
minimize the impact of the excess
emissions on ambient air quality, the
environment and human health; and
(6) All emissions monitoring and
control systems were kept in operation
if at all possible, consistent with safety
and good air pollution control practices;
and
(7) All of the actions in response to
the excess emissions were documented
by properly signed, contemporaneous
operating logs; and
(8) At all times, the facility was
operated in a manner consistent with
good practices for minimizing
emissions; and
(9) A written root cause analysis has
been prepared, the purpose of which is
to determine, correct, and eliminate the
primary causes of the malfunction and
the excess emissions resulting from the
malfunction event at issue. The analysis
shall also specify, using best monitoring
methods and engineering judgment, the
amount of excess emissions that were
the result of the malfunction.
(b) Notification. The owner or
operator of the facility experiencing an
exceedance of its emission limitat(s)
during a malfunction shall notify the
Administrator by telephone or facsimile
(fax) transmission as soon as possible,
but no later than 2 business days after
the initial occurrence of the
malfunction, if it wishes to avail itself
of an affirmative defense to civil
penalties for that malfunction. The
owner or operator seeking to assert an
affirmative defense shall also submit a
written report to the Administrator
within 45 days of the initial ocurrence
of the exceedance of the standard in
§ 63.7500 to demonstrate, with all
necessary supporting documentation,
that it has met the requirements set forth
in paragraph (a) of this section. The
owner or operator may seek an
extension of this deadline for up to 30
additional days by submitting a written
request to the Administrator before the
expiration of the 45 day period. Until a
request for an extension has been
approved by the Administrator, the
owner or operator is subject to the
requirement to submit such report
within 45 days of the initial occurrence
of the exceedance.
General Compliance Requirements
§ 63.7505 What are my general
requirements for complying with this
subpart?
(a) You must be in compliance with
the emission limits and operating limits
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in this subpart. These limits apply to
you at all times.
(b) [Reserved]
(c) You must demonstrate compliance
with all applicable emission limits
using performance testing, fuel analysis,
or continuous monitoring systems
(CMS), including a continuous emission
monitoring system (CEMS) or
continuous opacity monitoring system
(COMS), where applicable. You may
demonstrate compliance with the
applicable emission limit for hydrogen
chloride or mercury using fuel analysis
if the emission rate calculated according
to § 63.7530(c) is less than the
applicable emission limit. Otherwise,
you must demonstrate compliance for
hydrogen chloride or mercury using
performance testing, if subject to an
applicable emission limit listed in Table
1, 2, or 12 to this subpart.
(d) If you demonstrate compliance
with any applicable emission limit
through performance testing and
subsequent compliance with operating
limits (including the use of continuous
parameter monitoring system), or with a
CEMS, or COMS, you must develop a
site-specific monitoring plan according
to the requirements in paragraphs (d)(1)
through (4) of this section for the use of
any CEMS, COMS, or continuous
parameter monitoring system. This
requirement also applies to you if you
petition the EPA Administrator for
alternative monitoring parameters under
§ 63.8(f).
(1) For each CMS required in this
section (including CEMS, COMS, or
continuous parameter monitoring
system), you must develop, and submit
to the delegated authority for approval
upon request, a site-specific monitoring
plan that addresses paragraphs (d)(1)(i)
through (iii) of this section. You must
submit this site-specific monitoring
plan, if requested, at least 60 days before
your initial performance evaluation of
your CMS. This requirement to develop
and submit a site specific monitoring
plan does not apply to affected sources
with existing monitoring plans that
apply to CEMS and COMS prepared
under appendix B to part 60 of this
chapter and that meet the requirements
of § 63.7525.
(i) Installation of the CMS sampling
probe or other interface at a
measurement location relative to each
affected process unit such that the
measurement is representative of
control of the exhaust emissions (e.g.,
on or downstream of the last control
device);
(ii) Performance and equipment
specifications for the sample interface,
the pollutant concentration or
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parametric signal analyzer, and the data
collection and reduction systems; and
(iii) Performance evaluation
procedures and acceptance criteria (e.g.,
calibrations).
(2) In your site-specific monitoring
plan, you must also address paragraphs
(d)(2)(i) through (iii) of this section.
(i) Ongoing operation and
maintenance procedures in accordance
with the general requirements of
§ 63.8(c)(1)(ii), (c)(3), and (c)(4)(ii);
(ii) Ongoing data quality assurance
procedures in accordance with the
general requirements of § 63.8(d); and
(iii) Ongoing recordkeeping and
reporting procedures in accordance with
the general requirements of § 63.10(c)
(as applicable in Table 10 to this
subpart), (e)(1), and (e)(2)(i).
(3) You must conduct a performance
evaluation of each CMS in accordance
with your site-specific monitoring plan.
(4) You must operate and maintain
the CMS in continuous operation
according to the site-specific monitoring
plan.
Testing, Fuel Analyses, and Initial
Compliance Requirements
srobinson on DSKHWCL6B1PROD with RULES5
§ 63.7510 What are my initial compliance
requirements and by what date must I
conduct them?
(a) For affected sources that elect to
demonstrate compliance with any of the
applicable emission limits in Tables 1 or
2 of this subpart through performance
testing, your initial compliance
requirements include conducting
performance tests according to § 63.7520
and Table 5 to this subpart, conducting
a fuel analysis for each type of fuel
burned in your boiler or process heater
according to § 63.7521 and Table 6 to
this subpart, establishing operating
limits according to § 63.7530 and Table
7 to this subpart, and conducting CMS
performance evaluations according to
§ 63.7525. For affected sources that burn
a single type of fuel, you are exempted
from the compliance requirements of
conducting a fuel analysis for each type
of fuel burned in your boiler or process
heater according to § 63.7521 and Table
6 to this subpart. For purposes of this
subpart, units that use a supplemental
fuel only for startup, unit shutdown,
and transient flame stability purposes
still qualify as affected sources that burn
a single type of fuel, and the
supplemental fuel is not subject to the
fuel analysis requirements under
§ 63.7521 and Table 6 to this subpart.
(b) For affected sources that elect to
demonstrate compliance with the
applicable emission limits in Tables 1 or
2 of this subpart for hydrogen chloride
or mercury through fuel analysis, your
initial compliance requirement is to
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conduct a fuel analysis for each type of
fuel burned in your boiler or process
heater according to § 63.7521 and Table
6 to this subpart and establish operating
limits according to § 63.7530 and Table
8 to this subpart.
(c) If your boiler or process heater is
subject to a carbon monoxide limit, your
initial compliance demonstration for
carbon monoxide is to conduct a
performance test for carbon monoxide
according to Table 5 to this subpart.
Your initial compliance demonstration
for carbon monoxide also includes
conducting a performance evaluation of
your continuous oxygen monitor
according to § 63.7525(a).
(d) If your boiler or process heater
subject to a PM limit has a heat input
capacity greater than 250 MMBtu per
hour and combusts coal, biomass, or
residual oil, your initial compliance
demonstration for PM is to conduct a
performance evaluation of your
continuous emission monitoring system
for PM according to § 63.7525(b). Boilers
and process heaters that use a
continuous emission monitoring system
for PM are exempt from the performance
testing and operating limit requirements
specified in paragraph (a) of this
section.
(e) For existing affected sources, you
must demonstrate initial compliance, as
specified in paragraphs (a) through (d)
of this section, no later than 180 days
after the compliance date that is
specified for your source in § 63.7495
and according to the applicable
provisions in § 63.7(a)(2) as cited in
Table 10 to this subpart.
(f) If your new or reconstructed
affected source commenced
construction or reconstruction after June
4, 2010, you must demonstrate initial
compliance with the emission limits no
later than November 16, 2011 or within
180 days after startup of the source,
whichever is later. If you are
demonstrating compliance with an
emission limit in Table 12 to this
subpart that is less stringent than (that
is, higher than) the applicable emission
limit in Table 1 to this subpart, you
must demonstrate compliance with the
applicable emission limit in Table 1 no
later than September 17, 2014.
(g) For affected sources that ceased
burning solid waste consistent with
§ 63.7495(e) and for which your initial
compliance date has passed, you must
demonstrate compliance within 60 days
of the effective date of the waste-to-fuel
switch. If you have not conducted your
compliance demonstration for this
subpart within the previous 12 months,
you must complete all compliance
demonstrations for this subpart before
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you commence or recommence
combustion of solid waste.
§ 63.7515 When must I conduct
subsequent performance tests, fuel
analyses, or tune-ups?
(a) You must conduct all applicable
performance tests according to § 63.7520
on an annual basis, except those for
dioxin/furan emissions, unless you
follow the requirements listed in
paragraphs (b) through (e) of this
section. Annual performance tests must
be completed no more than 13 months
after the previous performance test,
unless you follow the requirements
listed in paragraphs (b) through (e) of
this section. Annual performance testing
for dioxin/furan emissions is not
required after the initial compliance
demonstration.
(b) You can conduct performance tests
less often for a given pollutant if your
performance tests for the pollutant for at
least 2 consecutive years show that your
emissions are at or below 75 percent of
the emission limit, and if there are no
changes in the operation of the affected
source or air pollution control
equipment that could increase
emissions. In this case, you do not have
to conduct a performance test for that
pollutant for the next 2 years. You must
conduct a performance test during the
third year and no more than 37 months
after the previous performance test. If
you elect to demonstrate compliance
using emission averaging under
§ 63.7522, you must continue to conduct
performance tests annually.
(c) If your boiler or process heater
continues to meet the emission limit for
the pollutant, you may choose to
conduct performance tests for the
pollutant every third year if your
emissions are at or below 75 percent of
the emission limit, and if there are no
changes in the operation of the affected
source or air pollution control
equipment that could increase
emissions, but each such performance
test must be conducted no more than 37
months after the previous performance
test. If you elect to demonstrate
compliance using emission averaging
under § 63.7522, you must continue to
conduct performance tests annually.
The requirement to test at maximum
chloride input level is waived unless
the stack test is conducted for HCl. The
requirement to test at maximum Hg
input level is waived unless the stack
test is conducted for Hg.
(d) If a performance test shows
emissions exceeded 75 percent of the
emission limit for a pollutant, you must
conduct annual performance tests for
that pollutant until all performance tests
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over a consecutive 2-year period show
compliance.
(e) If you are required to meet an
applicable tune-up work practice
standard, you must conduct an annual
or biennial performance tune-up
according to § 63.7540(a)(10) and
(a)(11), respectively. Each annual tuneup specified in § 63.7540(a)(10) must be
no more than 13 months after the
previous tune-up. Each biennial tune-up
specified in § 63.7540(a)(11) must be
conducted no more than 25 months after
the previous tune-up.
(f) If you demonstrate compliance
with the mercury or hydrogen chloride
based on fuel analysis, you must
conduct a monthly fuel analysis
according to § 63.7521 for each type of
fuel burned that is subject to an
emission limit in Table 1, 2, or 12 of this
subpart. If you burn a new type of fuel,
you must conduct a fuel analysis before
burning the new type of fuel in your
boiler or process heater. You must still
meet all applicable continuous
compliance requirements in § 63.7540.
If 12 consecutive monthly fuel analyses
demonstrate compliance, you may
request decreased fuel analysis
frequency by applying to the EPA
Administrator for approval of
alternative monitoring under § 63.8(f).
(g) You must report the results of
performance tests and the associated
initial fuel analyses within 90 days after
the completion of the performance tests.
This report must also verify that the
operating limits for your affected source
have not changed or provide
documentation of revised operating
parameters established according to
§ 63.7530 and Table 7 to this subpart, as
applicable. The reports for all
subsequent performance tests must
include all applicable information
required in § 63.7550.
srobinson on DSKHWCL6B1PROD with RULES5
§ 63.7520 What stack tests and procedures
must I use?
(a) You must conduct all performance
tests according to § 63.7(c), (d), (f), and
(h). You must also develop a sitespecific stack test plan according to the
requirements in § 63.7(c). You shall
conduct all performance tests under
such conditions as the Administrator
specifies to you based on representative
performance of the affected source for
the period being tested. Upon request,
you shall make available to the
Administrator such records as may be
necessary to determine the conditions of
the performance tests.
(b) You must conduct each
performance test according to the
requirements in Table 5 to this subpart.
(c) You must conduct each
performance test under the specific
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conditions listed in Tables 5 and 7 to
this subpart. You must conduct
performance tests at representative
operating load conditions while burning
the type of fuel or mixture of fuels that
has the highest content of chlorine and
mercury, and you must demonstrate
initial compliance and establish your
operating limits based on these
performance tests. These requirements
could result in the need to conduct
more than one performance test.
Following each performance test and
until the next performance test, you
must comply with the operating limit
for operating load conditions specified
in Table 4 to this subpart.
(d) You must conduct three separate
test runs for each performance test
required in this section, as specified in
§ 63.7(e)(3). Each test run must comply
with the minimum applicable sampling
times or volumes specified in Tables 1,
2, and 12 to this subpart.
(e) To determine compliance with the
emission limits, you must use the FFactor methodology and equations in
sections 12.2 and 12.3 of EPA Method
19 at 40 CFR part 60, appendix A–7 of
this chapter to convert the measured
particulate matter concentrations, the
measured hydrogen chloride
concentrations, and the measured
mercury concentrations that result from
the initial performance test to pounds
per million Btu heat input emission
rates using F-factors.
§ 63.7521 What fuel analyses, fuel
specification, and procedures must I use?
(a) For solid, liquid, and gas 2 (other)
fuels, you must conduct fuel analyses
for chloride and mercury according to
the procedures in paragraphs (b)
through (e) of this section and Table 6
to this subpart, as applicable. You are
not required to conduct fuel analyses for
fuels used for only startup, unit
shutdown, and transient flame stability
purposes. You are required to conduct
fuel analyses only for fuels and units
that are subject to emission limits for
mercury and hydrogen chloride in
Tables 1, 2, or 12 to this subpart.
Gaseous and liquid fuels are exempt
from requirements in paragraphs (c) and
(d) of this section and Table 6 of this
subpart.
(b) You must develop and submit a
site-specific fuel monitoring plan to the
EPA Administrator for review and
approval according to the following
procedures and requirements in
paragraphs (b)(1) and (2) of this section.
(1) You must submit the fuel analysis
plan no later than 60 days before the
date that you intend to conduct an
initial compliance demonstration.
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(2) You must include the information
contained in paragraphs (b)(2)(i)
through (vi) of this section in your fuel
analysis plan.
(i) The identification of all fuel types
anticipated to be burned in each boiler
or process heater.
(ii) For each fuel type, the notification
of whether you or a fuel supplier will
be conducting the fuel analysis.
(iii) For each fuel type, a detailed
description of the sample location and
specific procedures to be used for
collecting and preparing the composite
samples if your procedures are different
from paragraph (c) or (d) of this section.
Samples should be collected at a
location that most accurately represents
the fuel type, where possible, at a point
prior to mixing with other dissimilar
fuel types.
(iv) For each fuel type, the analytical
methods from Table 6, with the
expected minimum detection levels, to
be used for the measurement of chlorine
or mercury.
(v) If you request to use an alternative
analytical method other than those
required by Table 6 to this subpart, you
must also include a detailed description
of the methods and procedures that you
are proposing to use. Methods in Table
6 shall be used until the requested
alternative is approved.
(vi) If you will be using fuel analysis
from a fuel supplier in lieu of sitespecific sampling and analysis, the fuel
supplier must use the analytical
methods required by Table 6 to this
subpart.
(c) At a minimum, you must obtain
three composite fuel samples for each
fuel type according to the procedures in
paragraph (c)(1) or (2) of this section.
(1) If sampling from a belt (or screw)
feeder, collect fuel samples according to
paragraphs (c)(1)(i) and (ii) of this
section.
(i) Stop the belt and withdraw a 6inch wide sample from the full crosssection of the stopped belt to obtain a
minimum two pounds of sample. You
must collect all the material (fines and
coarse) in the full cross-section. You
must transfer the sample to a clean
plastic bag.
(ii) Each composite sample will
consist of a minimum of three samples
collected at approximately equal 1-hour
intervals during the testing period.
(2) If sampling from a fuel pile or
truck, you must collect fuel samples
according to paragraphs (c)(2)(i) through
(iii) of this section.
(i) For each composite sample, you
must select a minimum of five sampling
locations uniformly spaced over the
surface of the pile.
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(ii) At each sampling site, you must
dig into the pile to a depth of 18 inches.
You must insert a clean flat square
shovel into the hole and withdraw a
sample, making sure that large pieces do
not fall off during sampling.
(iii) You must transfer all samples to
a clean plastic bag for further
processing.
(d) You must prepare each composite
sample according to the procedures in
paragraphs (d)(1) through (7) of this
section.
(1) You must thoroughly mix and
pour the entire composite sample over
a clean plastic sheet.
(2) You must break sample pieces
larger than 3 inches into smaller sizes.
(3) You must make a pie shape with
the entire composite sample and
subdivide it into four equal parts.
(4) You must separate one of the
quarter samples as the first subset.
(5) If this subset is too large for
grinding, you must repeat the procedure
in paragraph (d)(3) of this section with
the quarter sample and obtain a onequarter subset from this sample.
(6) You must grind the sample in a
mill.
(7) You must use the procedure in
paragraph (d)(3) of this section to obtain
a one-quarter subsample for analysis. If
the quarter sample is too large,
subdivide it further using the same
procedure.
(e) You must determine the
concentration of pollutants in the fuel
(mercury and/or chlorine) in units of
pounds per million Btu of each
composite sample for each fuel type
according to the procedures in Table 6
to this subpart.
(f) To demonstrate that a gaseous fuel
other than natural gas or refinery gas
qualifies as an other gas 1 fuel, as
defined in § 63.7575, you must conduct
a fuel specification analyses for
hydrogen sulfide and mercury according
to the procedures in paragraphs (g)
through (i) of this section and Table 6
to this subpart, as applicable. You are
not required to conduct the fuel
specification analyses in paragraphs (g)
through (i) of this section for gaseous
fuels other than natural gas or refinery
gas that are complying with the limits
for units designed to burn gas 2 (other)
fuels.
(g) You must develop and submit a
site-specific fuel analysis plan for other
gas 1 fuels to the EPA Administrator for
review and approval according to the
following procedures and requirements
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in paragraphs (g)(1) and (2) of this
section.
(1) You must submit the fuel analysis
plan no later than 60 days before the
date that you intend to conduct an
initial compliance demonstration.
(2) You must include the information
contained in paragraphs (g)(2)(i) through
(vi) of this section in your fuel analysis
plan.
(i) The identification of all gaseous
fuel types other than natural gas or
refinery gas anticipated to be burned in
each boiler or process heater.
(ii) For each fuel type, the notification
of whether you or a fuel supplier will
be conducting the fuel specification
analysis.
(iii) For each fuel type, a detailed
description of the sample location and
specific procedures to be used for
collecting and preparing the samples if
your procedures are different from the
sampling methods contained in Table 6.
Samples should be collected at a
location that most accurately represents
the fuel type, where possible, at a point
prior to mixing with other dissimilar
fuel types. If multiple boilers or process
heaters are fueled by a common fuel
stream it is permissible to conduct a
single gas specification at the common
point of gas distribution.
(iv) For each fuel type, the analytical
methods from Table 6, with the
expected minimum detection levels, to
be used for the measurement of
hydrogen sulfide and mercury.
(v) If you request to use an alternative
analytical method other than those
required by Table 6 to this subpart, you
must also include a detailed description
of the methods and procedures that you
are proposing to use. Methods in Table
6 shall be used until the requested
alternative is approved.
(vi) If you will be using fuel analysis
from a fuel supplier in lieu of sitespecific sampling and analysis, the fuel
supplier must use the analytical
methods required by Table 6 to this
subpart.
(h) You must obtain a single fuel
sample for each other gas 1 fuel type
according to the sampling procedures
listed in Table 6 for fuel specification of
gaseous fuels.
(i) You must determine the
concentration in the fuel of mercury, in
units of microgram per cubic meter, and
of hydrogen sulfide, in units of parts per
million, by volume, dry basis, of each
sample for each gas 1 fuel type
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15669
according to the procedures in Table 6
to this subpart.
§ 63.7522 Can I use emissions averaging
to comply with this subpart?
(a) As an alternative to meeting the
requirements of § 63.7500 for particulate
matter, hydrogen chloride, or mercury
on a boiler or process heater-specific
basis, if you have more than one
existing boiler or process heater in any
subcategory located at your facility, you
may demonstrate compliance by
emissions averaging, if your averaged
emissions are not more than 90 percent
of the applicable emission limit,
according to the procedures in this
section. You may not include new
boilers or process heaters in an
emissions average.
(b) For a group of two or more existing
boilers or process heaters in the same
subcategory that each vent to a separate
stack, you may average particulate
matter, hydrogen chloride, or mercury
emissions among existing units to
demonstrate compliance with the limits
in Table 2 to this subpart if you satisfy
the requirements in paragraphs (c), (d),
(e), (f), and (g) of this section.
(c) For each existing boiler or process
heater in the averaging group, the
emission rate achieved during the initial
compliance test for the HAP being
averaged must not exceed the emission
level that was being achieved on May
20, 2011 or the control technology
employed during the initial compliance
test must not be less effective for the
HAP being averaged than the control
technology employed on May 20, 2011.
(d) The averaged emissions rate from
the existing boilers and process heaters
participating in the emissions averaging
option must be in compliance with the
limits in Table 2 to this subpart at all
times following the compliance date
specified in § 63.7495.
(e) You must demonstrate initial
compliance according to paragraph
(e)(1) or (2) of this section using the
maximum rated heat input capacity or
maximum steam generation capacity of
each unit and the results of the initial
performance tests or fuel analysis.
(1) You must use Equation 1 of this
section to demonstrate that the
particulate matter, hydrogen chloride, or
mercury emissions from all existing
units participating in the emissions
averaging option for that pollutant do
not exceed the emission limits in Table
2 to this subpart.
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15670
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performance testing according to Table 5
to this subpart, or by fuel analysis for
hydrogen chloride or mercury using the
applicable equation in § 63.7530(c).
Hm = Maximum rated heat input capacity of
unit, i, in units of million Btu per hour.
n = Number of units participating in the
emissions averaging option.
1.1 = Required discount factor.
Where:
AveWeightedEmissions = Average weighted
emission level for PM, hydrogen
chloride, or mercury, in units of pounds
per million Btu of heat input.
Er = Emission rate (as determined during the
most recent compliance demonstration)
of particulate matter, hydrogen chloride,
or mercury from unit, i, in units of
pounds per million Btu of heat input.
Determine the emission rate for
particulate matter, hydrogen chloride, or
mercury by performance testing
according to Table 5 to this subpart, or
by fuel analysis for hydrogen chloride or
mercury using the applicable equation in
§ 63.7530(c).
Sm = Maximum steam generation capacity by
unit, i, in units of pounds.
Cfi = Conversion factor, calculated from the
most recent compliance test, in units of
million Btu of heat input per pounds of
steam generated for unit, i.
1.1 = Required discount factor.
Where:
AveWeightedEmissions = Average weighted
emission level for particulate matter,
hydrogen chloride, or mercury, in units
of pounds per million Btu of heat input,
for that calendar month.
Er = Emission rate (as determined during the
most recent compliance demonstration)
of particulate matter, hydrogen chloride,
or mercury from unit, i, in units of
pounds per million Btu of heat input.
Determine the emission rate for
particulate matter, hydrogen chloride, or
mercury by performance testing
according to Table 5 to this subpart, or
by fuel analysis for hydrogen chloride or
mercury using the applicable equation in
§ 63.7530(c).
Hb = The heat input for that calendar month
to unit, i, in units of million Btu.
n = Number of units participating in the
emissions averaging option.
1.1 = Required discount factor.
Where:
AveWeightedEmissions = average weighted
emission level for PM, hydrogen
chloride, or mercury, in units of pounds
per million Btu of heat input for that
calendar month.
Er = Emission rate (as determined during the
most recent compliance demonstration
of particulate matter, hydrogen chloride,
or mercury from unit, i, in units of
pounds per million Btu of heat input.
Determine the emission rate for
particulate matter, hydrogen chloride, or
mercury by performance testing
according to Table 5 to this subpart, or
by fuel analysis for hydrogen chloride or
mercury using the applicable equation in
§ 63.7530(c).
Sa = Actual steam generation for that
calendar month by boiler, i, in units of
pounds.
Cfi = Conversion factor, as calculated during
the most recent compliance test, in units
of million Btu of heat input per pounds
of steam generated for boiler, i.
1.1 = Required discount factor.
section for each calendar month. After
12 monthly weighted average emission
rates have been accumulated, for each
subsequent calendar month, use
Equation 5 of this section to calculate
the 12-month rolling average of the
monthly weighted average emission
rates for the current calendar month and
the previous 11 calendar months.
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(3) Until 12 monthly weighted average
emission rates have been accumulated,
calculate and report only the average
weighted emission rate determined
under paragraph (f)(1) or (2) of this
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Where:
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ER21MR11.004
(2) If you are not capable of
monitoring heat input, you may use
Equation 4 of this section as an
alternative to using Equation 3 of this
section to calculate the average
weighted emission rate using the actual
steam generation from the boilers
participating in the emissions averaging
option.
ER21MR11.003
(f) After the initial compliance
demonstration described in paragraph
(e) of this section, you must demonstrate
compliance on a monthly basis
determined at the end of every month
(12 times per year) according to
paragraphs (f)(1) through (3) of this
section. The first monthly period begins
on the compliance date specified in
§ 63.7495.
(1) For each calendar month, you
must use Equation 3 of this section to
calculate the average weighted emission
rate for that month using the actual heat
input for each existing unit participating
in the emissions averaging option.
ER21MR11.002
(2) If you are not capable of
determining the maximum rated heat
input capacity of one or more boilers
that generate steam, you may use
Equation 2 of this section as an
alternative to using Equation 1 of this
section to demonstrate that the
particulate matter, hydrogen chloride, or
mercury emissions from all existing
units participating in the emissions
averaging option do not exceed the
emission limits for that pollutant in
Table 2 to this subpart.
ER21MR11.001
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Where:
AveWeightedEmissions = Average weighted
emissions for particulate matter,
hydrogen chloride, or mercury, in units
of pounds per million Btu of heat input.
Er = Emission rate (as determined during the
initial compliance demonstration) of
particulate matter, hydrogen chloride, or
mercury from unit, i, in units of pounds
per million Btu of heat input. Determine
the emission rate for particulate matter,
hydrogen chloride, or mercury by
Federal Register / Vol. 76, No. 54 / Monday, March 21, 2011 / Rules and Regulations
(g) You must develop, and submit to
the applicable delegated authority for
review and approval, an
implementation plan for emission
averaging according to the following
procedures and requirements in
paragraphs (g)(1) through (4) of this
section.
(1) You must submit the
implementation plan no later than 180
days before the date that the facility
intends to demonstrate compliance
using the emission averaging option.
(2) You must include the information
contained in paragraphs (g)(2)(i) through
(vii) of this section in your
implementation plan for all emission
sources included in an emissions
average:
(i) The identification of all existing
boilers and process heaters in the
averaging group, including for each
either the applicable HAP emission
level or the control technology installed
as of May 20, 2011 and the date on
which you are requesting emission
averaging to commence;
(ii) The process parameter (heat input
or steam generated) that will be
monitored for each averaging group;
(iii) The specific control technology or
pollution prevention measure to be used
for each emission boiler or process
heater in the averaging group and the
date of its installation or application. If
the pollution prevention measure
reduces or eliminates emissions from
multiple boilers or process heaters, the
owner or operator must identify each
boiler or process heater;
(iv) The test plan for the measurement
of particulate matter, hydrogen chloride,
or mercury emissions in accordance
with the requirements in § 63.7520;
(v) The operating parameters to be
monitored for each control system or
device consistent with § 63.7500 and
Table 4, and a description of how the
operating limits will be determined;
(vi) If you request to monitor an
alternative operating parameter
pursuant to § 63.7525, you must also
include:
(A) A description of the parameter(s)
to be monitored and an explanation of
the criteria used to select the
parameter(s); and
(B) A description of the methods and
procedures that will be used to
demonstrate that the parameter
indicates proper operation of the control
device; the frequency and content of
monitoring, reporting, and
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recordkeeping requirements; and a
demonstration, to the satisfaction of the
applicable delegated authority, that the
proposed monitoring frequency is
sufficient to represent control device
operating conditions; and
(vii) A demonstration that compliance
with each of the applicable emission
limit(s) will be achieved under
representative operating load
conditions. Following each compliance
demonstration and until the next
compliance demonstration, you must
comply with the operating limit for
operating load conditions specified in
Table 4 to this subpart.
(3) The delegated authority shall
review and approve or disapprove the
plan according to the following criteria:
(i) Whether the content of the plan
includes all of the information specified
in paragraph (g)(2) of this section; and
(ii) Whether the plan presents
sufficient information to determine that
compliance will be achieved and
maintained.
(4) The applicable delegated authority
shall not approve an emission averaging
implementation plan containing any of
the following provisions:
(i) Any averaging between emissions
of differing pollutants or between
differing sources; or
(ii) The inclusion of any emission
source other than an existing unit in the
same subcategory.
(h) For a group of two or more
existing affected units, each of which
vents through a single common stack,
you may average particulate matter,
hydrogen chloride, or mercury
emissions to demonstrate compliance
with the limits for that pollutant in
Table 2 to this subpart if you satisfy the
requirements in paragraph (i) or (j) of
this section.
(i) For a group of two or more existing
units in the same subcategory, each of
which vents through a common
emissions control system to a common
stack, that does not receive emissions
from units in other subcategories or
categories, you may treat such averaging
group as a single existing unit for
purposes of this subpart and comply
with the requirements of this subpart as
if the group were a single unit.
(j) For all other groups of units subject
to the common stack requirements of
paragraph (h) of this section, including
situations where the exhaust of affected
units are each individually controlled
and then sent to a common stack, the
owner or operator may elect to:
(1) Conduct performance tests
according to procedures specified in
§ 63.7520 in the common stack if
affected units from other subcategories
vent to the common stack. The emission
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limits that the group must comply with
are determined by the use of Equation
6 of this section.
Where:
En = HAP emission limit, pounds per million
British thermal units (lb/MMBtu), parts
per million (ppm), or nanograms per dry
standard cubic meter (ng/dscm).
ELi = Appropriate emission limit from Table
2 to this subpart for unit i, in units of lb/
MMBtu, ppm or ng/dscm.
Hi = Heat input from unit i, MMBtu.
(2) Conduct performance tests
according to procedures specified in
§ 63.7520 in the common stack. If
affected units and non-affected units
vent to the common stack, the nonaffected units must be shut down or
vented to a different stack during the
performance test unless the facility
determines to demonstrate compliance
with the non-affected units venting to
the stack; and
(3) Meet the applicable operating limit
specified in § 63.7540 and Table 8 to
this subpart for each emissions control
system (except that, if each unit venting
to the common stack has an applicable
opacity operating limit, then a single
continuous opacity monitoring system
may be located in the common stack
instead of in each duct to the common
stack).
(k) The common stack of a group of
two or more existing boilers or process
heaters in the same subcategory subject
to paragraph (h) of this section may be
treated as a separate stack for purposes
of paragraph (b) of this section and
included in an emissions averaging
group subject to paragraph (b) of this
section.
§ 63.7525 What are my monitoring,
installation, operation, and maintenance
requirements?
(a) If your boiler or process heater is
subject to a carbon monoxide emission
limit in Table 1, 2, or 12 to this subpart,
you must install, operate, and maintain
a continuous oxygen monitor according
to the procedures in paragraphs (a)(1)
through (6) of this section by the
compliance date specified in § 63.7495.
The oxygen level shall be monitored at
the outlet of the boiler or process heater.
(1) Each CEMS for oxygen (O2 CEMS)
must be installed, operated, and
maintained according to the applicable
procedures under Performance
Specification 3 at 40 CFR part 60,
appendix B, and according to the sitespecific monitoring plan developed
according to § 63.7505(d).
(2) You must conduct a performance
evaluation of each O2 CEMS according
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Eavg = 12-month rolling average emission
rate, (pounds per million Btu heat input)
ERi = Monthly weighted average, for calendar
month ‘‘i’’ (pounds per million Btu heat
input), as calculated by paragraph (f)(1)
or (2) of this section.
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to the requirements in § 63.8(e) and
according to Performance Specification
3 at 40 CFR part 60, appendix B.
(3) Each O2 CEMS must complete a
minimum of one cycle of operation
(sampling, analyzing, and data
recording) for each successive 15minute period.
(4) The O2 CEMS data must be
reduced as specified in § 63.8(g)(2).
(5) You must calculate and record 12hour block average concentrations for
each operating day.
(6) For purposes of calculating data
averages, you must use all the data
collected during all periods in assessing
compliance, excluding data collected
during periods when the monitoring
system malfunctions or is out of control,
during associated repairs, and during
required quality assurance or control
activities (including, as applicable,
calibration checks and required zero
and span adjustments). Monitoring
failures that are caused in part by poor
maintenance or careless operation are
not malfunctions. Any period for which
the monitoring system malfunctions or
is out of control and data are not
available for a required calculation
constitutes a deviation from the
monitoring requirements. Periods when
data are unavailable because of required
quality assurance or control activities
(including, as applicable, calibration
checks and required zero and span
adjustments) do not constitute
monitoring deviations.
(b) If your boiler or process heater has
a heat input capacity of greater than 250
MMBtu per hour and combusts coal,
biomass, or residual oil, you must
install, certify, maintain, and operate a
CEMS measuring PM emissions
discharged to the atmosphere and
record the output of the system as
specified in paragraphs (b)(1) through
(5) of this section.
(1) Each CEMS shall be installed,
certified, operated, and maintained
according to the requirements in
§ 63.7540(a)(9).
(2) For a new unit, the initial
performance evaluation shall be
completed no later than November 16,
2011 or 180 days after the date of initial
startup, whichever is later. For an
existing unit, the initial performance
evaluation shall be completed no later
than September 17, 2014.
(3) Compliance with the applicable
emissions limit shall be determined
based on the 30-day rolling average of
the hourly arithmetic average emissions
concentrations using the continuous
monitoring system outlet data. The 30day rolling arithmetic average emission
concentration shall be calculated using
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EPA Reference Method 19 at 40 CFR
part 60, appendixA–7.
(4) Collect CEMS hourly averages for
all operating hours on a 30-day rolling
average basis. Collect at least four CMS
data values representing the four 15minute periods in an hour, or at least
two 15-minute data values during an
hour when CMS calibration, quality
assurance, or maintenance activities are
being performed.
(5) The 1-hour arithmetic averages
required shall be expressed in lb/
MMBtu and shall be used to calculate
the boiler operating day daily arithmetic
average emissions.
(c) If you have an applicable opacity
operating limit in this rule, and are not
otherwise required to install and operate
a PM CEMS or a bag leak detection
system, you must install, operate, certify
and maintain each COMS according to
the procedures in paragraphs (c)(1)
through (7) of this section by the
compliance date specified in § 63.7495.
(1) Each COMS must be installed,
operated, and maintained according to
Performance Specification 1 at appendix
B to part 60 of this chapter.
(2) You must conduct a performance
evaluation of each COMS according to
the requirements in § 63.8(e) and
according to Performance Specification
1 at appendix B to part 60 of this
chapter.
(3) As specified in § 63.8(c)(4)(i), each
COMS must complete a minimum of
one cycle of sampling and analyzing for
each successive 10-second period and
one cycle of data recording for each
successive 6-minute period.
(4) The COMS data must be reduced
as specified in § 63.8(g)(2).
(5) You must include in your sitespecific monitoring plan procedures and
acceptance criteria for operating and
maintaining each COMS according to
the requirements in § 63.8(d). At a
minimum, the monitoring plan must
include a daily calibration drift
assessment, a quarterly performance
audit, and an annual zero alignment
audit of each COMS.
(6) You must operate and maintain
each COMS according to the
requirements in the monitoring plan
and the requirements of § 63.8(e). You
must identify periods the COMS is out
of control including any periods that the
COMS fails to pass a daily calibration
drift assessment, a quarterly
performance audit, or an annual zero
alignment audit. Any 6-minute period
for which the monitoring system is out
of control and data are not available for
a required calculation constitutes a
deviation from the monitoring
requirements.
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(7) You must determine and record all
the 6-minute averages (and daily block
averages as applicable) collected for
periods during which the COMS is not
out of control.
(d) If you have an operating limit that
requires the use of a CMS, you must
install, operate, and maintain each
continuous parameter monitoring
system according to the procedures in
paragraphs (d)(1) through (5) of this
section by the compliance date specified
in § 63.7495.
(1) The continuous parameter
monitoring system must complete a
minimum of one cycle of operation for
each successive 15-minute period. You
must have a minimum of four
successive cycles of operation to have a
valid hour of data.
(2) Except for monitoring
malfunctions, associated repairs, and
required quality assurance or control
activities (including, as applicable,
calibration checks and required zero
and span adjustments), you must
conduct all monitoring in continuous
operation at all times that the unit is
operating. A monitoring malfunction is
any sudden, infrequent, not reasonably
preventable failure of the monitoring to
provide valid data. Monitoring failures
that are caused in part by poor
maintenance or careless operation are
not malfunctions.
(3) For purposes of calculating data
averages, you must not use data
recorded during monitoring
malfunctions, associated repairs, out of
control periods, or required quality
assurance or control activities. You
must use all the data collected during
all other periods in assessing
compliance. Any 15-minute period for
which the monitoring system is out-ofcontrol and data are not available for a
required calculation constitutes a
deviation from the monitoring
requirements.
(4) You must determine the 4-hour
block average of all recorded readings,
except as provided in paragraph (d)(3)
of this section.
(5) You must record the results of
each inspection, calibration, and
validation check.
(e) If you have an operating limit that
requires the use of a flow monitoring
system, you must meet the requirements
in paragraphs (d) and (e)(1) through (4)
of this section.
(1) You must install the flow sensor
and other necessary equipment in a
position that provides a representative
flow.
(2) You must use a flow sensor with
a measurement sensitivity of no greater
than 2 percent of the expected flow rate.
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(3) You must minimize the effects of
swirling flow or abnormal velocity
distributions due to upstream and
downstream disturbances.
(4) You must conduct a flow
monitoring system performance
evaluation in accordance with your
monitoring plan at the time of each
performance test but no less frequently
than annually. (f) If you have an
operating limit that requires the use of
a pressure monitoring system, you must
meet the requirements in paragraphs (d)
and (f)(1) through (6) of this section.
(1) Install the pressure sensor(s) in a
position that provides a representative
measurement of the pressure (e.g., PM
scrubber pressure drop).
(2) Minimize or eliminate pulsating
pressure, vibration, and internal and
external corrosion.
(3) Use a pressure sensor with a
minimum tolerance of 1.27 centimeters
of water or a minimum tolerance of 1
percent of the pressure monitoring
system operating range, whichever is
less.
(4) Perform checks at least once each
process operating day to ensure pressure
measurements are not obstructed (e.g.,
check for pressure tap pluggage daily).
(5) Conduct a performance evaluation
of the pressure monitoring system in
accordance with your monitoring plan
at the time of each performance test but
no less frequently than annually.
(6) If at any time the measured
pressure exceeds the manufacturer’s
specified maximum operating pressure
range, conduct a performance
evaluation of the pressure monitoring
system in accordance with your
monitoring plan and confirm that the
pressure monitoring system continues to
meet the performance requirements in
you monitoring plan. Alternatively,
install and verify the operation of a new
pressure sensor.
(g) If you have an operating limit that
requires a pH monitoring system, you
must meet the requirements in
paragraphs (d) and (g)(1) through (4) of
this section.
(1) Install the pH sensor in a position
that provides a representative
measurement of scrubber effluent pH.
(2) Ensure the sample is properly
mixed and representative of the fluid to
be measured.
(3) Conduct a performance evaluation
of the pH monitoring system in
accordance with your monitoring plan
at least once each process operating day.
(4) Conduct a performance evaluation
(including a two-point calibration with
one of the two buffer solutions having
a pH within 1 of the pH of the operating
limit) of the pH monitoring system in
accordance with your monitoring plan
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at the time of each performance test but
no less frequently than quarterly.
(h) If you have an operating limit that
requires a secondary electric power
monitoring system for an electrostatic
precipitator (ESP) operated with a wet
scrubber, you must meet the
requirements in paragraphs (h)(1) and
(2) of this section.
(1) Install sensors to measure
(secondary) voltage and current to the
precipitator collection plates.
(2) Conduct a performance evaluation
of the electric power monitoring system
in accordance with your monitoring
plan at the time of each performance
test but no less frequently than
annually.
(i) If you have an operating limit that
requires the use of a monitoring system
to measure sorbent injection rate (e.g.,
weigh belt, weigh hopper, or hopper
flow measurement device), you must
meet the requirements in paragraphs (d)
and (i)(1) through (2) of this section.
(1) Install the system in a position(s)
that provides a representative
measurement of the total sorbent
injection rate.
(2) Conduct a performance evaluation
of the sorbent injection rate monitoring
system in accordance with your
monitoring plan at the time of each
performance test but no less frequently
than annually.
(j) If you are not required to use a PM
CEMS and elect to use a fabric filter bag
leak detection system to comply with
the requirements of this subpart, you
must install, calibrate, maintain, and
continuously operate the bag leak
detection system as specified in
paragraphs (j)(1) through (7) of this
section.
(1) You must install a bag leak
detection sensor(s) in a position(s) that
will be representative of the relative or
absolute particulate matter loadings for
each exhaust stack, roof vent, or
compartment (e.g., for a positive
pressure fabric filter) of the fabric filter.
(2) Conduct a performance evaluation
of the bag leak detection system in
accordance with your monitoring plan
and consistent with the guidance
provided in EPA–454/R–98–015
(incorporated by reference, see § 63.14).
(3) Use a bag leak detection system
certified by the manufacturer to be
capable of detecting particulate matter
emissions at concentrations of 10
milligrams per actual cubic meter or
less.
(4) Use a bag leak detection system
equipped with a device to record
continuously the output signal from the
sensor.
(5) Use a bag leak detection system
equipped with a system that will alert
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when an increase in relative particulate
matter emissions over a preset level is
detected. The alarm must be located
where it can be easily heard or seen by
plant operating personnel.
(7) Where multiple bag leak detectors
are required, the system’s
instrumentation and alarm may be
shared among detectors.
(k) For each unit that meets the
definition of limited-use boiler or
process heater, you must monitor and
record the operating hours per year for
that unit.
§ 63.7530 How do I demonstrate initial
compliance with the emission limitations,
fuel specifications and work practice
standards?
(a) You must demonstrate initial
compliance with each emission limit
that applies to you by conducting initial
performance tests and fuel analyses and
establishing operating limits, as
applicable, according to § 63.7520,
paragraphs (b) and (c) of this section,
and Tables 5 and 7 to this subpart. If
applicable, you must also install, and
operate, maintain all applicable CMS
(including CEMS, COMS, and
continuous parameter monitoring
systems) according to § 63.7525.
(b) If you demonstrate compliance
through performance testing, you must
establish each site-specific operating
limit in Table 4 to this subpart that
applies to you according to the
requirements in § 63.7520, Table 7 to
this subpart, and paragraph (b)(3) of this
section, as applicable. You must also
conduct fuel analyses according to
§ 63.7521 and establish maximum fuel
pollutant input levels according to
paragraphs (b)(1) and (2) of this section,
as applicable. As specified in
§ 63.7510(a), if your affected source
burns a single type of fuel (excluding
supplemental fuels used for unit
startup, shutdown, or transient flame
stabilization), you are not required to
perform the initial fuel analysis for each
type of fuel burned in your boiler or
process heater. However, if you switch
fuel(s) and cannot show that the new
fuel(s) do (does) not increase the
chlorine or mercury input into the unit
through the results of fuel analysis, then
you must repeat the performance test to
demonstrate compliance while burning
the new fuel(s).
(1) You must establish the maximum
chlorine fuel input (Clinput) during the
initial fuel analysis according to the
procedures in paragraphs (b)(1)(i)
through (iii) of this section.
(i) You must determine the fuel type
or fuel mixture that you could burn in
your boiler or process heater that has
the highest content of chlorine.
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(2) You must establish the maximum
mercury fuel input level (Mercuryinput)
srobinson on DSKHWCL6B1PROD with RULES5
Where:
Mercuryinput = Maximum amount of
mercury entering the boiler or process
heater through fuels burned in units of
pounds per million Btu.
HGi = Arithmetic average concentration of
mercury in fuel type, i, analyzed
according to § 63.7521, in units of
pounds per million Btu.
Qi = Fraction of total heat input from fuel
type, i, based on the fuel mixture that
has the highest mercury content. If you
do not burn multiple fuel types during
the performance test, it is not necessary
to determine the value of this term.
Insert a value of ‘‘1’’ for Qi.
n = Number of different fuel types burned in
your boiler or process heater for the
mixture that has the highest content of
mercury.
(3) You must establish parameter
operating limits according to paragraphs
(b)(3)(i) through (iv) of this section.
(i) For a wet scrubber, you must
establish the minimum scrubber effluent
pH, liquid flowrate, and pressure drop
as defined in § 63.7575, as your
operating limits during the three-run
performance test. If you use a wet
scrubber and you conduct separate
performance tests for particulate matter,
hydrogen chloride, and mercury
emissions, you must establish one set of
minimum scrubber effluent pH, liquid
flowrate, and pressure drop operating
limits. The minimum scrubber effluent
pH operating limit must be established
during the hydrogen chloride
performance test. If you conduct
multiple performance tests, you must
set the minimum liquid flowrate and
pressure drop operating limits at the
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highest minimum values established
during the performance tests.
(ii) For an electrostatic precipitator
operated with a wet scrubber, you must
establish the minimum voltage and
secondary amperage (or total power
input), as defined in § 63.7575, as your
operating limits during the three-run
performance test. (These operating
limits do not apply to electrostatic
precipitators that are operated as dry
controls without a wet scrubber.)
(iii) For a dry scrubber, you must
establish the minimum sorbent injection
rate for each sorbent, as defined in
§ 63.7575, as your operating limit during
the three-run performance test.
(iv) For activated carbon injection,
you must establish the minimum
activated carbon injection rate, as
defined in § 63.7575, as your operating
limit during the three-run performance
test.
(v) The operating limit for boilers or
process heaters with fabric filters that
demonstrate continuous compliance
through bag leak detection systems is
that a bag leak detection system be
installed according to the requirements
in § 63.7525, and that each fabric filter
must be operated such that the bag leak
detection system alarm does not sound
more than 5 percent of the operating
time during a 6-month period.
(c) If you elect to demonstrate
compliance with an applicable emission
limit through fuel analysis, you must
conduct fuel analyses according to
§ 63.7521 and follow the procedures in
paragraphs (c)(1) through (4) of this
section.
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during the initial fuel analysis using the
procedures in paragraphs (b)(2)(i)
through (iii) of this section.
(i) You must determine the fuel type
or fuel mixture that you could burn in
your boiler or process heater that has
the highest content of mercury.
(ii) During the compliance
demonstration for mercury, you must
determine the fraction of total heat
input for each fuel burned (Qi) based on
the fuel mixture that has the highest
content of mercury, and the average
mercury concentration of each fuel type
burned (HGi).
(iii) You must establish a maximum
mercury input level using Equation 8 of
this section.
(1) If you burn more than one fuel
type, you must determine the fuel
mixture you could burn in your boiler
or process heater that would result in
the maximum emission rates of the
pollutants that you elect to demonstrate
compliance through fuel analysis.
(2) You must determine the 90th
percentile confidence level fuel
pollutant concentration of the
composite samples analyzed for each
fuel type using the one-sided z-statistic
test described in Equation 9 of this
section.
Where:
P90 = 90th percentile confidence level
pollutant concentration, in pounds per
million Btu.
Mean = Arithmetic average of the fuel
pollutant concentration in the fuel
samples analyzed according to § 63.7521,
in units of pounds per million Btu.
SD = Standard deviation of the pollutant
concentration in the fuel samples
analyzed according to § 63.7521, in units
of pounds per million Btu.
T = t distribution critical value for 90th
percentile (0.1) probability for the
appropriate degrees of freedom (number
of samples minus one) as obtained from
a Distribution Critical Value Table.
(3) To demonstrate compliance with
the applicable emission limit for
hydrogen chloride, the hydrogen
chloride emission rate that you calculate
for your boiler or process heater using
Equation 10 of this section must not
exceed the applicable emission limit for
hydrogen chloride.
E:\FR\FM\21MRR5.SGM
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ER21MR11.008
Where:
Clinput = Maximum amount of chlorine
entering the boiler or process heater
through fuels burned in units of pounds
per million Btu.
Ci = Arithmetic average concentration of
chlorine in fuel type, i, analyzed
according to § 63.7521, in units of
pounds per million Btu.
Qi = Fraction of total heat input from fuel
type, i, based on the fuel mixture that
has the highest content of chlorine. If
you do not burn multiple fuel types
during the performance testing, it is not
necessary to determine the value of this
term. Insert a value of ‘‘1’’ for Qi.
n = Number of different fuel types burned in
your boiler or process heater for the
mixture that has the highest content of
chlorine.
ER21MR11.007
(ii) During the fuel analysis for
hydrogen chloride, you must determine
the fraction of the total heat input for
each fuel type burned (Qi) based on the
fuel mixture that has the highest content
of chlorine, and the average chlorine
concentration of each fuel type burned
(Ci).
(iii) You must establish a maximum
chlorine input level using Equation 7 of
this section.
ER21MR11.006
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15675
Qi = Fraction of total heat input from fuel
type, i, based on the fuel mixture that
has the highest content of chlorine. If
you do not burn multiple fuel types, it
is not necessary to determine the value
of this term. Insert a value of ‘‘1’’ for Qi.
n = Number of different fuel types burned in
your boiler or process heater for the
mixture that has the highest content of
chlorine.
1.028 = Molecular weight ratio of hydrogen
chloride to chlorine.
Where:
Mercury = Mercury emission rate from the
boiler or process heater in units of
pounds per million Btu.
Hgi90 = 90th percentile confidence level
concentration of mercury in fuel, i, in
units of pounds per million Btu as
calculated according to Equation 9 of
this section.
Qi = Fraction of total heat input from fuel
type, i, based on the fuel mixture that
has the highest mercury content. If you
do not burn multiple fuel types, it is not
necessary to determine the value of this
term. Insert a value of ‘‘1’’ for Qi.
n = Number of different fuel types burned in
your boiler or process heater for the
mixture that has the highest mercury
content.
specifications outlined in the definition
of other gas 1 fuels. If your gas
constituents could vary above the
specifications, you will conduct
monthly testing according to the
procedures in § 63.7521(f) through (i)
and § 63.7540(c) and maintain records
of the results of the testing as outlined
in § 63.7555(g).
(h) If you own or operate a unit
subject emission limits in Tables 1, 2, or
12 of this subpart, you must minimize
the unit’s startup and shutdown periods
following the manufacturer’s
recommended procedures, if available.
If manufacturer’s recommended
procedures are not available, you must
follow recommended procedures for a
unit of similar design for which
manufacturer’s recommended
procedures are available. You must
submit a signed statement in the
Notification of Compliance Status report
that indicates that you conducted
startups and shutdowns according to the
manufacturer’s recommended
procedures or procedures specified for a
unit of similar design if manufacturer’s
recommended procedures are not
available.
emission credits, develop an
Implementation Plan, comply with the
general reporting requirements, and
apply the emission credit according to
the procedures in paragraphs (b)
through (f) of this section.
(b) For each existing affected boiler
for which you intend to apply emissions
credits, establish a benchmark from
which emission reduction credits may
be generated by determining the actual
annual fuel heat input to the affected
boiler before initiation of an energy
conservation activity to reduce energy
demand (i.e., fuel usage) according to
paragraphs (b)(1) through (4) of this
section. The benchmark shall be
expressed in trillion Btu per year heat
input.
(1) The benchmark from which
emission credits may be generated shall
be determined by using the most
representative, accurate, and reliable
process available for the source. The
benchmark shall be established for a
one-year period before the date that an
energy demand reduction occurs, unless
it can be demonstrated that a different
time period is more representative of
historical operations.
(2) Determine the starting point from
which to measure progress. Inventory
all fuel purchased and generated on-site
(off-gases, residues) in physical units
(MMBtu, million cubic feet, etc.).
(3) Document all uses of energy from
the affected boiler. Use the most recent
data available.
(4) Collect non-energy related facility
and operational data to normalize, if
necessary, the benchmark to current
operations, such as building size,
operating hours, etc. Use actual, not
estimated, use data, if possible and data
that are current and timely.
(c) Emissions credits can be generated
if the energy conservation measures
were implemented after January 14,
2011 and if sufficient information is
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§ 63.7533 Can I use emission credits
earned from implementation of energy
conservation measures to comply with this
subpart?
(a) If you elect to comply with the
alternative equivalent steam outputbased emission limits, instead of the
heat input-based limits, listed in Tables
1 and 2 of this subpart and you want to
take credit for implementing energy
conservation measures identified in an
energy assessment, you may
demonstrate compliance using emission
reduction credits according to the
procedures in this section. Owners or
operators using this compliance
approach must establish an emissions
benchmark, calculate and document the
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ER21MR11.010
(d) If you own or operate an existing
unit with a heat input capacity of less
than 10 million Btu per hour, you must
submit a signed statement in the
Notification of Compliance Status report
that indicates that you conducted a
tune-up of the unit.
(e) You must include with the
Notification of Compliance Status a
signed certification that the energy
assessment was completed according to
Table 3 to this subpart and is an
accurate depiction of your facility.
(f) You must submit the Notification
of Compliance Status containing the
results of the initial compliance
demonstration according to the
requirements in § 63.7545(e).
(g) If you elect to demonstrate that a
gaseous fuel meets the specifications of
an other gas 1 fuel as defined in
§ 63.7575, you must conduct an initial
fuel specification analyses according to
§ 63.7521(f) through (i). If the mercury
and hydrogen sulfide constituents in the
gaseous fuels will never exceed the
specifications included in the
definition, you will include a signed
certification with the Notification of
Compliance Status that the initial fuel
specification test meets the gas
(4) To demonstrate compliance with
the applicable emission limit for
mercury, the mercury emission rate that
you calculate for your boiler or process
heater using Equation 11 of this section
must not exceed the applicable emission
limit for mercury.
ER21MR11.009
srobinson on DSKHWCL6B1PROD with RULES5
Where:
HCl = Hydrogen chloride emission rate from
the boiler or process heater in units of
pounds per million Btu.
Ci90 = 90th percentile confidence level
concentration of chlorine in fuel type, i,
in units of pounds per million Btu as
calculated according to Equation 9 of
this section.
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(ii) Emission credits on shut-down
boilers. Boilers that are shut down
cannot be used to generate credits.
(2) For all points included in
calculating emissions credits, the owner
or operator shall:
(i) Calculate annual credits for all
energy demand points. Use Equation 12
to calculate credits. Energy conservation
measures that meet the criteria of
paragraph (c)(1) of this section shall not
be included, except as specified in
paragraph (c)(1)(i) of this section.
(3) Credits are generated by the
difference between the benchmark that
is established for each affected boiler,
and the actual energy demand
reductions from energy conservation
measures implemented after January 14,
2011. Credits shall be calculated using
Equation 12 of this section as follows:
(i) The overall equation for calculating
credits is:
Where:
Credits = Energy Input Savings for all energy
conservation measures implemented for
an affected boiler, million Btu per year.
EISiactual = Energy Input Savings for each
energy conservation measure
implemented for an affected boiler,
million Btu per year.
EIbaseline = Energy Input for the affected boiler,
million Btu.
n = Number of energy conservation measures
included in the emissions credit for the
affected boiler.
emission limits in Table 2 to this
subpart.
associated with monitoring system
malfunctions or out-of-control periods,
or required monitoring system quality
assurance or control activities in data
averages and calculations used to report
emissions or operating levels. You must
use all the data collected during all
other periods in assessing the operation
of the control device and associated
control system.
(d) Except for periods of monitoring
system malfunctions or out-of-control
periods, repairs associated with
monitoring system malfunctions or outof-control periods, and required
monitoring system quality assurance or
quality control activities including, as
applicable, calibration checks and
required zero and span adjustments,
failure to collect required data is a
deviation of the monitoring
requirements.
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Continuous Compliance Requirements
§ 63.7535 How do I monitor and collect
data to demonstrate continuous
compliance?
(a) You must monitor and collect data
according to this section and the sitespecific monitoring plan required by
§ 63.7505(d).
(b) You must operate the monitoring
system and collect data at all required
intervals at all times that the affected
source is operating, except for periods of
monitoring system malfunctions or out
of control periods (see § 63.8(c)(7) of
this part), and required monitoring
system quality assurance or control
activities, including, as applicable,
calibration checks and required zero
and span adjustments. A monitoring
system malfunction is any sudden,
infrequent, not reasonably preventable
failure of the monitoring system to
provide valid data. Monitoring system
failures that are caused in part by poor
maintenance or careless operation are
not malfunctions. You are required to
effect monitoring system repairs in
response to monitoring system
malfunctions or out-of-control periods
and to return the monitoring system to
operation as expeditiously as
practicable.
(c) You may not use data recorded
during monitoring system malfunctions
or out-of-control periods, repairs
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§ 63.7540 How do I demonstrate
continuous compliance with the emission
limitations, fuel specifications and work
practice standards?
(a) You must demonstrate continuous
compliance with each emission limit,
operating limit, and work practice
standard in Tables 1 through 3 to this
subpart that applies to you according to
the methods specified in Table 8 to this
subpart and paragraphs (a)(1) through
(11) of this section.
(1) Following the date on which the
initial compliance demonstration is
completed or is required to be
completed under §§ 63.7 and 63.7510,
whichever date comes first, operation
above the established maximum or
below the established minimum
operating limits shall constitute a
deviation of established operating limits
listed in Table 4 of this subpart except
during performance tests conducted to
determine compliance with the
emission limits or to establish new
operating limits. Operating limits must
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(d) The owner or operator shall
develop and submit for approval an
Implementation Plan containing all of
the information required in this
paragraph for all boilers to be included
in an emissions credit approach. The
Implementation Plan shall identify all
existing affected boilers to be included
in applying the emissions credits. The
Implementation Plan shall include a
description of the energy conservation
measures implemented and the energy
savings generated from each measure
and an explanation of the criteria used
for determining that savings. You must
submit the implementation plan for
emission credits to the applicable
delegated authority for review and
approval no later than 180 days before
the date on which the facility intends to
demonstrate compliance using the
emission credit approach.
(e) The emissions rate from each
existing boiler participating in the
emissions credit option must be in
compliance with the limits in Table 2 to
this subpart at all times following the
compliance date specified in § 63.7495.
(f) You must demonstrate initial
compliance according to paragraph (f)(1)
or (2) of this section.
(1) You must use Equation 13 of this
section to demonstrate that the
emissions from the affected boiler
participating in the emissions credit
compliance approach do not exceed the
Where:
Eadj = Emission level adjusted applying the
emission credits earned, lb per million
Btu steam output for the affected boiler.
Em = Emissions measured during the
performance test, lb per million Btu
steam output for the affected boiler.
EC = Emission credits from equation 12 for
the affected boiler.
ER21MR11.011
srobinson on DSKHWCL6B1PROD with RULES5
available to determine the appropriate
value of credits.
(1) The following emission points
cannot be used to generate emissions
averaging credits:
(i) Energy conservation measures
implemented on or before January 14,
2011, unless the level of energy demand
reduction is increased after January 14,
2011, in which case credit will be
allowed only for change in demand
reduction achieved after January 14,
2011.
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be confirmed or reestablished during
performance tests.
(2) As specified in § 63.7550(c), you
must keep records of the type and
amount of all fuels burned in each
boiler or process heater during the
reporting period to demonstrate that all
fuel types and mixtures of fuels burned
would either result in lower emissions
of hydrogen chloride and mercury than
the applicable emission limit for each
pollutant (if you demonstrate
compliance through fuel analysis), or
result in lower fuel input of chlorine
and mercury than the maximum values
calculated during the last performance
test (if you demonstrate compliance
through performance testing).
(3) If you demonstrate compliance
with an applicable hydrogen chloride
emission limit through fuel analysis and
you plan to burn a new type of fuel, you
must recalculate the hydrogen chloride
emission rate using Equation 9 of
§ 63.7530 according to paragraphs
(a)(3)(i) through (iii) of this section.
(i) You must determine the chlorine
concentration for any new fuel type in
units of pounds per million Btu, based
on supplier data or your own fuel
analysis, according to the provisions in
your site-specific fuel analysis plan
developed according to § 63.7521(b).
(ii) You must determine the new
mixture of fuels that will have the
highest content of chlorine.
(iii) Recalculate the hydrogen chloride
emission rate from your boiler or
process heater under these new
conditions using Equation 10 of
§ 63.7530. The recalculated hydrogen
chloride emission rate must be less than
the applicable emission limit.
(4) If you demonstrate compliance
with an applicable hydrogen chloride
emission limit through performance
testing and you plan to burn a new type
of fuel or a new mixture of fuels, you
must recalculate the maximum chlorine
input using Equation 7 of § 63.7530. If
the results of recalculating the
maximum chlorine input using
Equation 7 of § 63.7530 are greater than
the maximum chlorine input level
established during the previous
performance test, then you must
conduct a new performance test within
60 days of burning the new fuel type or
fuel mixture according to the
procedures in § 63.7520 to demonstrate
that the hydrogen chloride emissions do
not exceed the emission limit. You must
also establish new operating limits
based on this performance test
according to the procedures in
§ 63.7530(b).
(5) If you demonstrate compliance
with an applicable mercury emission
limit through fuel analysis, and you
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plan to burn a new type of fuel, you
must recalculate the mercury emission
rate using Equation 11 of § 63.7530
according to the procedures specified in
paragraphs (a)(5)(i) through (iii) of this
section.
(i) You must determine the mercury
concentration for any new fuel type in
units of pounds per million Btu, based
on supplier data or your own fuel
analysis, according to the provisions in
your site-specific fuel analysis plan
developed according to § 63.7521(b).
(ii) You must determine the new
mixture of fuels that will have the
highest content of mercury.
(iii) Recalculate the mercury emission
rate from your boiler or process heater
under these new conditions using
Equation 11 of § 63.7530. The
recalculated mercury emission rate must
be less than the applicable emission
limit.
(6) If you demonstrate compliance
with an applicable mercury emission
limit through performance testing, and
you plan to burn a new type of fuel or
a new mixture of fuels, you must
recalculate the maximum mercury input
using Equation 8 of § 63.7530. If the
results of recalculating the maximum
mercury input using Equation 8 of
§ 63.7530 are higher than the maximum
mercury input level established during
the previous performance test, then you
must conduct a new performance test
within 60 days of burning the new fuel
type or fuel mixture according to the
procedures in § 63.7520 to demonstrate
that the mercury emissions do not
exceed the emission limit. You must
also establish new operating limits
based on this performance test
according to the procedures in
§ 63.7530(b).
(7) If your unit is controlled with a
fabric filter, and you demonstrate
continuous compliance using a bag leak
detection system, you must initiate
corrective action within 1 hour of a bag
leak detection system alarm and
complete corrective actions as soon as
practical, and operate and maintain the
fabric filter system such that the alarm
does not sound more than 5 percent of
the operating time during a 6-month
period. You must also keep records of
the date, time, and duration of each
alarm, the time corrective action was
initiated and completed, and a brief
description of the cause of the alarm
and the corrective action taken. You
must also record the percent of the
operating time during each 6-month
period that the alarm sounds. In
calculating this operating time
percentage, if inspection of the fabric
filter demonstrates that no corrective
action is required, no alarm time is
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15677
counted. If corrective action is required,
each alarm shall be counted as a
minimum of 1 hour. If you take longer
than 1 hour to initiate corrective action,
the alarm time shall be counted as the
actual amount of time taken to initiate
corrective action.
(8) [Reserved].
(9) The owner or operator of an
affected source using a CEMS measuring
PM emissions to meet requirements of
this subpart shall install, certify,
operate, and maintain the PM CEMS as
specified in paragraphs (a)(9)(i) through
(a)(9)(iv) of this section.
(i) The owner or operator shall
conduct a performance evaluation of the
PM CEMS according to the applicable
requirements of § 60.13, and
Performance Specification 11 at 40 CFR
part 60, appendix B of this chapter.
(ii) During each PM correlation testing
run of the CEMS required by
Performance Specification 11 at 40 CFR
part 60, appendix B of this chapter, PM
and oxygen (or carbon dioxide) data
shall be collected concurrently (or
within a 30-to 60-minute period) by
both the CEMS and conducting
performance tests using Method 5 or 5B
at 40 CFR part 60, appendix A–3 or
Method 17 at 40 CFR part 60, appendix
A–6 of this chapter.
(iii) Quarterly accuracy
determinations and daily calibration
drift tests shall be performed in
accordance with Procedure 2 at 40 CFR
part 60, appendix F of this chapter.
Relative Response Audits must be
performed annually and Response
Correlation Audits must be performed
every 3 years.
(iv) After December 31, 2011, within
60 days after the date of completing
each CEMS relative accuracy test audit
or performance test conducted to
demonstrate compliance with this
subpart, you must submit the relative
accuracy test audit data and
performance test data to EPA by
successfully submitting the data
electronically into EPA’s Central Data
Exchange by using the Electronic
Reporting Tool (see https://www.epa.gov/
ttn/chief/ert/ert tool.html/).
(10) If your boiler or process heater is
in either the natural gas, refinery gas,
other gas 1, or Metal Process Furnace
subcategories and has a heat input
capacity of 10 million Btu per hour or
greater, you must conduct a tune-up of
the boiler or process heater annually to
demonstrate continuous compliance as
specified in paragraphs (a)(10)(i)
through (a)(10)(vi) of this section. This
requirement does not apply to limiteduse boilers and process heaters, as
defined in § 63.7575.
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(i) As applicable, inspect the burner,
and clean or replace any components of
the burner as necessary (you may delay
the burner inspection until the next
scheduled unit shutdown, but you must
inspect each burner at least once every
36 months);
(ii) Inspect the flame pattern, as
applicable, and adjust the burner as
necessary to optimize the flame pattern.
The adjustment should be consistent
with the manufacturer’s specifications,
if available;
(iii) Inspect the system controlling the
air-to-fuel ratio, as applicable, and
ensure that it is correctly calibrated and
functioning properly;
(iv) Optimize total emissions of
carbon monoxide. This optimization
should be consistent with the
manufacturer’s specifications, if
available;
(v) Measure the concentrations in the
effluent stream of carbon monoxide in
parts per million, by volume, and
oxygen in volume percent, before and
after the adjustments are made
(measurements may be either on a dry
or wet basis, as long as it is the same
basis before and after the adjustments
are made); and
(vi) Maintain on-site and submit, if
requested by the Administrator, an
annual report containing the
information in paragraphs (a)(10)(vi)(A)
through (C) of this section,
(A) The concentrations of carbon
monoxide in the effluent stream in parts
per million by volume, and oxygen in
volume percent, measured before and
after the adjustments of the boiler;
(B) A description of any corrective
actions taken as a part of the
combustion adjustment; and
(C) The type and amount of fuel used
over the 12 months prior to the annual
adjustment, but only if the unit was
physically and legally capable of using
more than one type of fuel during that
period. Units sharing a fuel meter may
estimate the fuel use by each unit.
(11) If your boiler or process heater
has a heat input capacity of less than 10
million Btu per hour, or meets the
definition of limited-use boiler or
process heater in § 63.7575, you must
conduct a biennial tune-up of the boiler
or process heater as specified in
paragraphs (a)(10)(i) through (a)(10)(vi)
of this section to demonstrate
continuous compliance.
(12) If the unit is not operating on the
required date for a tune-up, the tune-up
must be conducted within one week of
startup.
(b) You must report each instance in
which you did not meet each emission
limit and operating limit in Tables 1
through 4 to this subpart that apply to
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you. These instances are deviations
from the emission limits in this subpart.
These deviations must be reported
according to the requirements in
§ 63.7550.
(c) If you elected to demonstrate that
the unit meets the specifications for
hydrogen sulfide and mercury for the
other gas 1 subcategory and you cannot
submit a signed certification under
§ 63.7545(g) because the constituents
could exceed the specifications, you
must conduct monthly fuel specification
testing of the gaseous fuels, according to
the procedures in § 63.7521(f) through
(i).
§ 63.7541 How do I demonstrate
continuous compliance under the
emissions averaging provision?
(a) Following the compliance date, the
owner or operator must demonstrate
compliance with this subpart on a
continuous basis by meeting the
requirements of paragraphs (a)(1)
through (5) of this section.
(1) For each calendar month,
demonstrate compliance with the
average weighted emissions limit for the
existing units participating in the
emissions averaging option as
determined in § 63.7522(f) and (g).
(2) You must maintain the applicable
opacity limit according to paragraphs
(a)(2)(i) and (ii) of this section.
(i) For each existing unit participating
in the emissions averaging option that is
equipped with a dry control system and
not vented to a common stack, maintain
opacity at or below the applicable limit.
(ii) For each group of units
participating in the emissions averaging
option where each unit in the group is
equipped with a dry control system and
vented to a common stack that does not
receive emissions from non-affected
units, maintain opacity at or below the
applicable limit at the common stack.
(3) For each existing unit participating
in the emissions averaging option that is
equipped with a wet scrubber, maintain
the 3-hour average parameter values at
or below the operating limits
established during the most recent
performance test.
(4) For each existing unit participating
in the emissions averaging option that
has an approved alternative operating
plan, maintain the 3-hour average
parameter values at or below the
operating limits established in the most
recent performance test.
(5) For each existing unit participating
in the emissions averaging option
venting to a common stack
configuration containing affected units
from other subcategories, maintain the
appropriate operating limit for each unit
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as specified in Table 4 to this subpart
that applies.
(b) Any instance where the owner or
operator fails to comply with the
continuous monitoring requirements in
paragraphs (a)(1) through (5) of this
section is a deviation.
Notification, Reports, and Records
§ 63.7545 What notifications must I submit
and when?
(a) You must submit to the delegated
authority all of the notifications in
§ 63.7(b) and (c), § 63.8(e), (f)(4) and (6),
and § 63.9(b) through (h) that apply to
you by the dates specified.
(b) As specified in § 63.9(b)(2), if you
startup your affected source before May
20, 2011, you must submit an Initial
Notification not later than 120 days after
May 20, 2011.
(c) As specified in § 63.9(b)(4) and
(b)(5), if you startup your new or
reconstructed affected source on or after
May 20, 2011, you must submit an
Initial Notification not later than 15
days after the actual date of startup of
the affected source.
(d) If you are required to conduct a
performance test you must submit a
Notification of Intent to conduct a
performance test at least 60 days before
the performance test is scheduled to
begin.
(e) If you are required to conduct an
initial compliance demonstration as
specified in § 63.7530(a), you must
submit a Notification of Compliance
Status according to § 63.9(h)(2)(ii). For
the initial compliance demonstration for
each affected source, you must submit
the Notification of Compliance Status,
including all performance test results
and fuel analyses, before the close of
business on the 60th day following the
completion of all performance test and/
or other initial compliance
demonstrations for the affected source
according to § 63.10(d)(2). The
Notification of Compliance Status report
must contain all the information
specified in paragraphs (e)(1) through
(8), as applicable.
(1) A description of the affected
unit(s) including identification of which
subcategory the unit is in, the design
heat input capacity of the unit, a
description of the add-on controls used
on the unit, description of the fuel(s)
burned, including whether the fuel(s)
were determined by you or EPA through
a petition process to be a non-waste
under § 241.3, whether the fuel(s) were
processed from discarded nonhazardous secondary materials within
the meaning of § 241.3, and justification
for the selection of fuel(s) burned during
the compliance demonstration.
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(2) Summary of the results of all
performance tests and fuel analyses, and
calculations conducted to demonstrate
initial compliance including all
established operating limits.
(3) A summary of the maximum
carbon monoxide emission levels
recorded during the performance test to
show that you have met any applicable
emission standard in Table 1, 2, or 12
to this subpart.
(4) Identification of whether you plan
to demonstrate compliance with each
applicable emission limit through
performance testing or fuel analysis.
(5) Identification of whether you plan
to demonstrate compliance by emissions
averaging and identification of whether
you plan to demonstrate compliance by
using emission credits through energy
conservation:
(i) If you plan to demonstrate
compliance by emission averaging,
report the emission level that was being
achieved or the control technology
employed on May 20, 2011.
(6) A signed certification that you
have met all applicable emission limits
and work practice standards.
(7) If you had a deviation from any
emission limit, work practice standard,
or operating limit, you must also submit
a description of the deviation, the
duration of the deviation, and the
corrective action taken in the
Notification of Compliance Status
report.
(8) In addition to the information
required in § 63.9(h)(2), your
notification of compliance status must
include the following certification(s) of
compliance, as applicable, and signed
by a responsible official:
(i) ‘‘This facility complies with the
requirements in § 63.7540(a)(10) to
conduct an annual or biennial tune-up,
as applicable, of each unit.’’
(ii) ‘‘This facility has had an energy
assessment performed according to
§ 63.7530(e).’’
(iii) Except for units that qualify for a
statutory exemption as provided in
section 129(g)(1) of the Clean Air Act,
include the following: ‘‘No secondary
materials that are solid waste were
combusted in any affected unit.’’
(f) If you operate a unit designed to
burn natural gas, refinery gas, or other
gas 1 fuels that is subject to this subpart,
and you intend to use a fuel other than
natural gas, refinery gas, or other gas 1
fuel to fire the affected unit during a
period of natural gas curtailment or
supply interruption, as defined in
§ 63.7575, you must submit a
notification of alternative fuel use
within 48 hours of the declaration of
each period of natural gas curtailment or
supply interruption, as defined in
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§ 63.7575. The notification must include
the information specified in paragraphs
(f)(1) through (5) of this section.
(1) Company name and address.
(2) Identification of the affected unit.
(3) Reason you are unable to use
natural gas or equivalent fuel, including
the date when the natural gas
curtailment was declared or the natural
gas supply interruption began.
(4) Type of alternative fuel that you
intend to use.
(5) Dates when the alternative fuel use
is expected to begin and end.
(g) If you intend to commence or
recommence combustion of solid waste,
you must provide 30 days prior notice
of the date upon which you will
commence or recommence combustion
of solid waste. The notification must
identify:
(1) The name of the owner or operator
of the affected source, the location of the
source, the boiler(s) or process heater(s)
that will commence burning solid
waste, and the date of the notice.
(2) The currently applicable
subcategory under this subpart.
(3) The date on which you became
subject to the currently applicable
emission limits.
(4) The date upon which you will
commence combusting solid waste.
(h) If you intend to switch fuels, and
this fuel switch may result in the
applicability of a different subcategory,
you must provide 30 days prior notice
of the date upon which you will switch
fuels. The notification must identify:
(1) The name of the owner or operator
of the affected source, the location of the
source, the boiler(s) that will switch
fuels, and the date of the notice.
(2) The currently applicable
subcategory under this subpart.
(3) The date on which you became
subject to the currently applicable
standards.
(4) The date upon which you will
commence the fuel switch.
§ 63.7550
when?
What reports must I submit and
(a) You must submit each report in
Table 9 to this subpart that applies to
you.
(b) Unless the EPA Administrator has
approved a different schedule for
submission of reports under § 63.10(a),
you must submit each report by the date
in Table 9 to this subpart and according
to the requirements in paragraphs (b)(1)
through (5) of this section. For units that
are subject only to a requirement to
conduct an annual or biennial tune-up
according to § 63.7540(a)(10) or (a)(11),
respectively, and not subject to emission
limits or operating limits, you may
submit only an annual or biennial
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compliance report, as applicable, as
specified in paragraphs (b)(1) through
(5) of this section, instead of a semiannual compliance report.
(1) The first compliance report must
cover the period beginning on the
compliance date that is specified for
your affected source in § 63.7495 and
ending on June 30 or December 31,
whichever date is the first date that
occurs at least 180 days (or 1 or 2 year,
as applicable, if submitting an annual or
biennial compliance report) after the
compliance date that is specified for
your source in § 63.7495.
(2) The first compliance report must
be postmarked or delivered no later than
July 31 or January 31, whichever date is
the first date following the end of the
first calendar half after the compliance
date that is specified for your source in
§ 63.7495. The first annual or biennial
compliance report must be postmarked
no later than January 31.
(3) Each subsequent compliance
report must cover the semiannual
reporting period from January 1 through
June 30 or the semiannual reporting
period from July 1 through December
31. Annual and biennial compliance
reports must cover the applicable one or
two year periods from January 1 to
December 31.
(4) Each subsequent compliance
report must be postmarked or delivered
no later than July 31 or January 31,
whichever date is the first date
following the end of the semiannual
reporting period. Annual and biennial
compliance reports must be postmarked
no later than January 31.
(5) For each affected source that is
subject to permitting regulations
pursuant to part 70 or part 71 of this
chapter, and if the delegated authority
has established dates for submitting
semiannual reports pursuant to
§ 70.6(a)(3)(iii)(A) or § 71.6(a)(3)(iii)(A),
you may submit the first and subsequent
compliance reports according to the
dates the delegated authority has
established instead of according to the
dates in paragraphs (b)(1) through (4) of
this section.
(c) The compliance report must
contain the information required in
paragraphs (c)(1) through (13) of this
section.
(1) Company name and address.
(2) Statement by a responsible official
with that official’s name, title, and
signature, certifying the truth, accuracy,
and completeness of the content of the
report.
(3) Date of report and beginning and
ending dates of the reporting period.
(4) The total fuel use by each affected
source subject to an emission limit, for
each calendar month within the
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semiannual (or annual or biennial)
reporting period, including, but not
limited to, a description of the fuel,
whether the fuel has received a nonwaste determination by EPA or your
basis for concluding that the fuel is not
a waste, and the total fuel usage amount
with units of measure.
(5) A summary of the results of the
annual performance tests for affected
sources subject to an emission limit, a
summary of any fuel analyses associated
with performance tests, and
documentation of any operating limits
that were reestablished during this test,
if applicable. If you are conducting
performance tests once every 3 years
consistent with § 63.7515(b) or (c), the
date of the last 2 performance tests, a
comparison of the emission level you
achieved in the last 2 performance tests
to the 75 percent emission limit
threshold required in § 63.7515(b) or (c),
and a statement as to whether there
have been any operational changes since
the last performance test that could
increase emissions.
(6) A signed statement indicating that
you burned no new types of fuel in an
affected source subject to an emission
limit. Or, if you did burn a new type of
fuel and are subject to a hydrogen
chloride emission limit, you must
submit the calculation of chlorine input,
using Equation 5 of § 63.7530, that
demonstrates that your source is still
within its maximum chlorine input
level established during the previous
performance testing (for sources that
demonstrate compliance through
performance testing) or you must submit
the calculation of hydrogen chloride
emission rate using Equation 10 of
§ 63.7530 that demonstrates that your
source is still meeting the emission limit
for hydrogen chloride emissions (for
boilers or process heaters that
demonstrate compliance through fuel
analysis). If you burned a new type of
fuel and are subject to a mercury
emission limit, you must submit the
calculation of mercury input, using
Equation 8 of § 63.7530, that
demonstrates that your source is still
within its maximum mercury input
level established during the previous
performance testing (for sources that
demonstrate compliance through
performance testing), or you must
submit the calculation of mercury
emission rate using Equation 11 of
§ 63.7530 that demonstrates that your
source is still meeting the emission limit
for mercury emissions (for boilers or
process heaters that demonstrate
compliance through fuel analysis).
(7) If you wish to burn a new type of
fuel in an affected source subject to an
emission limit and you cannot
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demonstrate compliance with the
maximum chlorine input operating limit
using Equation 7 of § 63.7530 or the
maximum mercury input operating limit
using Equation 8 of § 63.7530, you must
include in the compliance report a
statement indicating the intent to
conduct a new performance test within
60 days of starting to burn the new fuel.
(8) A summary of any monthly fuel
analyses conducted to demonstrate
compliance according to §§ 63.7521 and
63.7530 for affected sources subject to
emission limits, and any fuel
specification analyses conducted
according to § 63.7521(f) and
§ 63.7530(g).
(9) If there are no deviations from any
emission limits or operating limits in
this subpart that apply to you, a
statement that there were no deviations
from the emission limits or operating
limits during the reporting period.
(10) If there were no deviations from
the monitoring requirements including
no periods during which the CMSs,
including CEMS, COMS, and
continuous parameter monitoring
systems, were out of control as specified
in § 63.8(c)(7), a statement that there
were no deviations and no periods
during which the CMS were out of
control during the reporting period.
(11) If a malfunction occurred during
the reporting period, the report must
include the number, duration, and a
brief description for each type of
malfunction which occurred during the
reporting period and which caused or
may have caused any applicable
emission limitation to be exceeded. The
report must also include a description of
actions taken by you during a
malfunction of a boiler, process heater,
or associated air pollution control
device or CMS to minimize emissions in
accordance with § 63.7500(a)(3),
including actions taken to correct the
malfunction.
(12) Include the date of the most
recent tune-up for each unit subject to
only the requirement to conduct an
annual or biennial tune-up according to
§ 63.7540(a)(10) or (a)(11), respectively.
Include the date of the most recent
burner inspection if it was not done
annually or biennially and was delayed
until the next scheduled unit shutdown.
(13) If you plan to demonstrate
compliance by emission averaging,
certify the emission level achieved or
the control technology employed is no
less stringent that the level or control
technology contained in the notification
of compliance status in
§ 63.7545(e)(5)(i).
(d) For each deviation from an
emission limit or operating limit in this
subpart that occurs at an affected source
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where you are not using a CMS to
comply with that emission limit or
operating limit, the compliance report
must additionally contain the
information required in paragraphs
(d)(1) through (4) of this section.
(1) The total operating time of each
affected source during the reporting
period.
(2) A description of the deviation and
which emission limit or operating limit
from which you deviated.
(3) Information on the number,
duration, and cause of deviations
(including unknown cause), as
applicable, and the corrective action
taken.
(4) A copy of the test report if the
annual performance test showed a
deviation from the emission limits.
(e) For each deviation from an
emission limit, operating limit, and
monitoring requirement in this subpart
occurring at an affected source where
you are using a CMS to comply with
that emission limit or operating limit,
you must include the information
required in paragraphs (e)(1) through
(12) of this section. This includes any
deviations from your site-specific
monitoring plan as required in
§ 63.7505(d).
(1) The date and time that each
deviation started and stopped and
description of the nature of the
deviation (i.e., what you deviated from).
(2) The date and time that each CMS
was inoperative, except for zero (lowlevel) and high-level checks.
(3) The date, time, and duration that
each CMS was out of control, including
the information in § 63.8(c)(8).
(4) The date and time that each
deviation started and stopped.
(5) A summary of the total duration of
the deviation during the reporting
period and the total duration as a
percent of the total source operating
time during that reporting period.
(6) An analysis of the total duration of
the deviations during the reporting
period into those that are due to control
equipment problems, process problems,
other known causes, and other
unknown causes.
(7) A summary of the total duration of
CMS’s downtime during the reporting
period and the total duration of CMS
downtime as a percent of the total
source operating time during that
reporting period.
(8) An identification of each
parameter that was monitored at the
affected source for which there was a
deviation.
(9) A brief description of the source
for which there was a deviation.
(10) A brief description of each CMS
for which there was a deviation.
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(11) The date of the latest CMS
certification or audit for the system for
which there was a deviation.
(12) A description of any changes in
CMSs, processes, or controls since the
last reporting period for the source for
which there was a deviation.
(f) Each affected source that has
obtained a Title V operating permit
pursuant to part 70 or part 71 of this
chapter must report all deviations as
defined in this subpart in the
semiannual monitoring report required
by § 70.6(a)(3)(iii)(A) or
§ 71.6(a)(3)(iii)(A). If an affected source
submits a compliance report pursuant to
Table 9 to this subpart along with, or as
part of, the semiannual monitoring
report required by § 70.6(a)(3)(iii)(A) or
§ 71.6(a)(3)(iii)(A), and the compliance
report includes all required information
concerning deviations from any
emission limit, operating limit, or work
practice requirement in this subpart,
submission of the compliance report
satisfies any obligation to report the
same deviations in the semiannual
monitoring report. However, submission
of a compliance report does not
otherwise affect any obligation the
affected source may have to report
deviations from permit requirements to
the delegated authority.
(g) [Reserved]
(h) As of January 1, 2012 and within
60 days after the date of completing
each performance test, as defined in
§ 63.2, conducted to demonstrate
compliance with this subpart, you must
submit relative accuracy test audit (i.e.,
reference method) data and performance
test (i.e., compliance test) data, except
opacity data, electronically to EPA’s
Central Data Exchange (CDX) by using
the Electronic Reporting Tool (ERT) (see
https://www.epa.gov/ttn/chief/ert/ert
tool.html/) or other compatible
electronic spreadsheet. Only data
collected using test methods compatible
with ERT are subject to this requirement
to be submitted electronically into
EPA’s WebFIRE database.
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§ 63.7555
What records must I keep?
(a) You must keep records according
to paragraphs (a)(1) and (2) of this
section.
(1) A copy of each notification and
report that you submitted to comply
with this subpart, including all
documentation supporting any Initial
Notification or Notification of
Compliance Status or semiannual
compliance report that you submitted,
according to the requirements in
§ 63.10(b)(2)(xiv).
(2) Records of performance tests, fuel
analyses, or other compliance
demonstrations and performance
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evaluations as required in
§ 63.10(b)(2)(viii).
(b) For each CEMS, COMS, and
continuous monitoring system you must
keep records according to paragraphs
(b)(1) through (5) of this section.
(1) Records described in
§ 63.10(b)(2)(vii) through (xi).
(2) Monitoring data for continuous
opacity monitoring system during a
performance evaluation as required in
§ 63.6(h)(7)(i) and (ii).
(3) Previous (i.e., superseded)
versions of the performance evaluation
plan as required in § 63.8(d)(3).
(4) Request for alternatives to relative
accuracy test for CEMS as required in
§ 63.8(f)(6)(i).
(5) Records of the date and time that
each deviation started and stopped.
(c) You must keep the records
required in Table 8 to this subpart
including records of all monitoring data
and calculated averages for applicable
operating limits, such as opacity,
pressure drop, pH, and operating load,
to show continuous compliance with
each emission limit and operating limit
that applies to you.
(d) For each boiler or process heater
subject to an emission limit in Table 1,
2 or 12 to this subpart, you must also
keep the applicable records in
paragraphs (d)(1) through (8) of this
section.
(1) You must keep records of monthly
fuel use by each boiler or process heater,
including the type(s) of fuel and
amount(s) used.
(2) If you combust non-hazardous
secondary materials that have been
determined not to be solid waste
pursuant to § 41.3(b)(1), you must keep
a record which documents how the
secondary material meets each of the
legitimacy criteria. If you combust a fuel
that has been processed from a
discarded non-hazardous secondary
material pursuant to § 241.3(b)(4), you
must keep records as to how the
operations that produced the fuel
satisfies the definition of processing in
§ 241.2. If the fuel received a non-waste
determination pursuant to the petition
process submitted under § 241.3(c), you
must keep a record that documents how
the fuel satisfies the requirements of the
petition process.
(3) You must keep records of monthly
hours of operation by each boiler or
process heater that meets the definition
of limited-use boiler or process heater.
(4) A copy of all calculations and
supporting documentation of maximum
chlorine fuel input, using Equation 7 of
§ 63.7530, that were done to
demonstrate continuous compliance
with the hydrogen chloride emission
limit, for sources that demonstrate
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compliance through performance
testing. For sources that demonstrate
compliance through fuel analysis, a
copy of all calculations and supporting
documentation of hydrogen chloride
emission rates, using Equation 10 of
§ 63.7530, that were done to
demonstrate compliance with the
hydrogen chloride emission limit.
Supporting documentation should
include results of any fuel analyses and
basis for the estimates of maximum
chlorine fuel input or hydrogen chloride
emission rates. You can use the results
from one fuel analysis for multiple
boilers and process heaters provided
they are all burning the same fuel type.
However, you must calculate chlorine
fuel input, or hydrogen chloride
emission rate, for each boiler and
process heater.
(5) A copy of all calculations and
supporting documentation of maximum
mercury fuel input, using Equation 8 of
§ 63.7530, that were done to
demonstrate continuous compliance
with the mercury emission limit for
sources that demonstrate compliance
through performance testing. For
sources that demonstrate compliance
through fuel analysis, a copy of all
calculations and supporting
documentation of mercury emission
rates, using Equation 11 of § 63.7530,
that were done to demonstrate
compliance with the mercury emission
limit. Supporting documentation should
include results of any fuel analyses and
basis for the estimates of maximum
mercury fuel input or mercury emission
rates. You can use the results from one
fuel analysis for multiple boilers and
process heaters provided they are all
burning the same fuel type. However,
you must calculate mercury fuel input,
or mercury emission rates, for each
boiler and process heater.
(6) If, consistent with § 63.7515(b) and
(c), you choose to stack test less
frequently than annually, you must keep
annual records that document that your
emissions in the previous stack test(s)
were less than 75 percent of the
applicable emission limit, and
document that there was no change in
source operations including fuel
composition and operation of air
pollution control equipment that would
cause emissions of the relevant
pollutant to increase within the past
year.
(7) Records of the occurrence and
duration of each malfunction of the
boiler or process heater, or of the
associated air pollution control and
monitoring equipment.
(8) Records of actions taken during
periods of malfunction to minimize
emissions in accordance with the
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general duty to minimize emissions in
§ 63.7500(a)(3), including corrective
actions to restore the malfunctioning
boiler or process heater, air pollution
control, or monitoring equipment to its
normal or usual manner of operation.
(e) If you elect to average emissions
consistent with § 63.7522, you must
additionally keep a copy of the emission
averaging implementation plan required
in § 63.7522(g), all calculations required
under § 63.7522, including monthly
records of heat input or steam
generation, as applicable, and
monitoring records consistent with
§ 63.7541.
(f) If you elect to use emission credits
from energy conservation measures to
demonstrate compliance according to
§ 63.7533, you must keep a copy of the
Implementation Plan required in
§ 63.7533(d) and copies of all data and
calculations used to establish credits
according to § 63.7533(b), (c), and (f).
(g) If you elected to demonstrate that
the unit meets the specifications for
hydrogen sulfide and mercury for the
other gas 1 subcategory and you cannot
submit a signed certification under
§ 63.7545(g) because the constituents
could exceed the specifications, you
must maintain monthly records of the
calculations and results of the fuel
specifications for mercury and hydrogen
sulfide in Table 6.
(h) If you operate a unit designed to
burn natural gas, refinery gas, or other
gas 1 fuel that is subject to this subpart,
and you use an alternative fuel other
than natural gas, refinery gas, or other
gas 1 fuel, you must keep records of the
total hours per calendar year that
alternative fuel is burned.
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§ 63.7560 In what form and how long must
I keep my records?
(a) Your records must be in a form
suitable and readily available for
expeditious review, according to
§ 63.10(b)(1).
(b) As specified in § 63.10(b)(1), you
must keep each record for 5 years
following the date of each occurrence,
measurement, maintenance, corrective
action, report, or record.
(c) You must keep each record on site,
or they must be accessible from on site
(for example, through a computer
network), for at least 2 years after the
date of each occurrence, measurement,
maintenance, corrective action, report,
or record, according to § 63.10(b)(1).
You can keep the records off site for the
remaining 3 years.
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Other Requirements and Information
§ 63.7565 What parts of the General
Provisions apply to me?
Table 10 to this subpart shows which
parts of the General Provisions in
§§ 63.1 through 63.15 apply to you.
§ 63.7570 Who implements and enforces
this subpart?
(a) This subpart can be implemented
and enforced by EPA, or a delegated
authority such as your State, local, or
tribal agency. If the EPA Administrator
has delegated authority to your State,
local, or tribal agency, then that agency
(as well as EPA) has the authority to
implement and enforce this subpart.
You should contact your EPA Regional
Office to find out if this subpart is
delegated to your State, local, or tribal
agency.
(b) In delegating implementation and
enforcement authority of this subpart to
a State, local, or tribal agency under 40
CFR part 63, subpart E, the authorities
listed in paragraphs (b)(1) through (5) of
this section are retained by the EPA
Administrator and are not transferred to
the State, local, or tribal agency,
however, EPA retains oversight of this
subpart and can take enforcement
actions, as appropriate.
(1) Approval of alternatives to the
non-opacity emission limits and work
practice standards in § 63.7500(a) and
(b) under § 63.6(g).
(2) Approval of alternative opacity
emission limits in § 63.7500(a) under
§ 63.6(h)(9).
(3) Approval of major change to test
methods in Table 5 to this subpart
under § 63.7(e)(2)(ii) and (f) and as
defined in § 63.90, and alternative
analytical methods requested under
§ 63.7521(b)(2).
(4) Approval of major change to
monitoring under § 63.8(f) and as
defined in § 63.90, and approval of
alternative operating parameters under
§ 63.7500(a)(2) and § 63.7522(g)(2).
(5) Approval of major change to
recordkeeping and reporting under
§ 63.10(e) and as defined in § 63.90.
§ 63.7575
subpart?
What definitions apply to this
Terms used in this subpart are
defined in the Clean Air Act, in § 63.2
(the General Provisions), and in this
section as follows:
Affirmative defense means, in the
context of an enforcement proceeding, a
response or defense put forward by a
defendant, regarding which the
defendant has the burden of proof, and
the merits of which are independently
and objectively evaluated in a judicial
or administrative proceeding.
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Annual heat input means the heat
input for the 12 months preceding the
compliance demonstration.
Bag leak detection system means a
group of instruments that are capable of
monitoring particulate matter loadings
in the exhaust of a fabric filter (i.e.,
baghouse) in order to detect bag failures.
A bag leak detection system includes,
but is not limited to, an instrument that
operates on electrodynamic,
triboelectric, light scattering, light
transmittance, or other principle to
monitor relative particulate matter
loadings.
Benchmarking means a process of
comparison against standard or average.
Biomass or bio-based solid fuel means
any biomass-based solid fuel that is not
a solid waste. This includes, but is not
limited to, wood residue; wood
products (e.g., trees, tree stumps, tree
limbs, bark, lumber, sawdust, sander
dust, chips, scraps, slabs, millings, and
shavings); animal manure, including
litter and other bedding materials;
vegetative agricultural and silvicultural
materials, such as logging residues
(slash), nut and grain hulls and chaff
(e.g., almond, walnut, peanut, rice, and
wheat), bagasse, orchard prunings, corn
stalks, coffee bean hulls and grounds.
This definition of biomass is not
intended to suggest that these materials
are or are not solid waste.
Blast furnace gas fuel-fired boiler or
process heater means an industrial/
commercial/institutional boiler or
process heater that receives 90 percent
or more of its total annual gas volume
from blast furnace gas.
Boiler means an enclosed device
using controlled flame combustion and
having the primary purpose of
recovering thermal energy in the form of
steam or hot water. Controlled flame
combustion refers to a steady-state, or
near steady-state, process wherein fuel
and/or oxidizer feed rates are
controlled. A device combusting solid
waste, as defined in § 241.3, is not a
boiler unless the device is exempt from
the definition of a solid waste
incineration unit as provided in section
129(g)(1) of the Clean Air Act. Waste
heat boilers are excluded from this
definition.
Boiler system means the boiler and
associated components, such as, the
feed water system, the combustion air
system, the fuel system (including
burners), blowdown system, combustion
control system, and energy consuming
systems.
Calendar year means the period
between January 1 and December 31,
inclusive, for a given year.
Coal means all solid fuels classifiable
as anthracite, bituminous, sub-
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bituminous, or lignite by ASTM D388
(incorporated by reference, see § 63.14),
coal refuse, and petroleum coke. For the
purposes of this subpart, this definition
of ‘‘coal’’ includes synthetic fuels
derived from coal for creating useful
heat, including but not limited to,
solvent-refined coal, coal-oil mixtures,
and coal-water mixtures. Coal derived
gases are excluded from this definition.
Coal refuse means any by-product of
coal mining or coal cleaning operations
with an ash content greater than 50
percent (by weight) and a heating value
less than 13,900 kilojoules per kilogram
(6,000 Btu per pound) on a dry basis.
Commercial/institutional boiler
means a boiler used in commercial
establishments or institutional
establishments such as medical centers,
research centers, institutions of higher
education, hotels, and laundries to
provide steam and/or hot water.
Common stack means the exhaust of
emissions from two or more affected
units through a single flue. Affected
units with a common stack may each
have separate air pollution control
systems located before the common
stack, or may have a single air pollution
control system located after the exhausts
come together in a single flue.
Cost-effective energy conservation
measure means a measure that is
implemented to improve the energy
efficiency of the boiler or facility that
has a payback (return of investment)
period of 2 years or less.
Deviation.
(1) Deviation means any instance in
which an affected source subject to this
subpart, or an owner or operator of such
a source:
(i) Fails to meet any requirement or
obligation established by this subpart
including, but not limited to, any
emission limit, operating limit, or work
practice standard; or
(ii) Fails to meet any term or
condition that is adopted to implement
an applicable requirement in this
subpart and that is included in the
operating permit for any affected source
required to obtain such a permit.
(2) A deviation is not always a
violation. The determination of whether
a deviation constitutes a violation of the
standard is up to the discretion of the
entity responsible for enforcement of the
standards.
Dioxins/furans means tetra- through
octa-chlorinated dibenzo-p-dioxins and
dibenzofurans.
Distillate oil means fuel oils,
including recycled oils, that comply
with the specifications for fuel oil
numbers 1 and 2, as defined by ASTM
D396 (incorporated by reference, see
§ 63.14).
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Dry scrubber means an add-on air
pollution control system that injects dry
alkaline sorbent (dry injection) or sprays
an alkaline sorbent (spray dryer) to react
with and neutralize acid gas in the
exhaust stream forming a dry powder
material. Sorbent injection systems in
fluidized bed boilers and process
heaters are included in this definition.
A dry scrubber is a dry control system.
Dutch oven means a unit having a
refractory-walled cell connected to a
conventional boiler setting. Fuel
materials are introduced through an
opening in the roof of the Dutch oven
and burn in a pile on its floor.
Electric utility steam generating unit
means a fossil fuel-fired combustion
unit of more than 25 megawatts that
serves a generator that produces
electricity for sale. A fossil fuel-fired
unit that cogenerates steam and
electricity and supplies more than onethird of its potential electric output
capacity and more than 25 megawatts
electrical output to any utility power
distribution system for sale is
considered an electric utility steam
generating unit.
Electrostatic precipitator (ESP) means
an add-on air pollution control device
used to capture particulate matter by
charging the particles using an
electrostatic field, collecting the
particles using a grounded collecting
surface, and transporting the particles
into a hopper. An electrostatic
precipitator is usually a dry control
system.
Emission credit means emission
reductions above those required by this
subpart. Emission credits generated may
be used to comply with the emissions
limits. Credits may come from pollution
prevention projects that result in
reduced fuel use by affected units.
Shutdowns cannot be used to generate
credits.
Energy assessment means the
following only as this term is used in
Table 3 to this subpart.
(1) Energy assessment for facilities
with affected boilers and process heaters
using less than 0.3 trillion Btu per year
heat input will be one day in length
maximum. The boiler system and
energy use system accounting for at
least 50 percent of the energy output
will be evaluated to identify energy
savings opportunities, within the limit
of performing a one-day energy
assessment.
(2) The Energy assessment for
facilities with affected boilers and
process heaters using 0.3 to 1.0 trillion
Btu per year will be 3 days in length
maximum. The boiler system and any
energy use system accounting for at
least 33 percent of the energy output
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will be evaluated to identify energy
savings opportunities, within the limit
of performing a 3-day energy
assessment.
(3) In the Energy assessment for
facilities with affected boilers and
process heaters using greater than 1.0
trillion Btu per year, the boiler system
and any energy use system accounting
for at least 20 percent of the energy
output will be evaluated to identify
energy savings opportunities.
Energy management practices means
the set of practices and procedures
designed to manage energy use that are
demonstrated by the facility’s energy
policies, a facility energy manager and
other staffing responsibilities, energy
performance measurement and tracking
methods, an energy saving goal, action
plans, operating procedures, internal
reporting requirements, and periodic
review intervals used at the facility.
Energy use system includes, but is not
limited to, process heating; compressed
air systems; machine drive (motors,
pumps, fans); process cooling; facility
heating, ventilation, and airconditioning systems; hot heater
systems; building envelop; and lighting.
Equivalent means the following only
as this term is used in Table 6 to this
subpart:
(1) An equivalent sample collection
procedure means a published voluntary
consensus standard or practice (VCS) or
EPA method that includes collection of
a minimum of three composite fuel
samples, with each composite
consisting of a minimum of three
increments collected at approximately
equal intervals over the test period.
(2) An equivalent sample compositing
procedure means a published VCS or
EPA method to systematically mix and
obtain a representative subsample (part)
of the composite sample.
(3) An equivalent sample preparation
procedure means a published VCS or
EPA method that: Clearly states that the
standard, practice or method is
appropriate for the pollutant and the
fuel matrix; or is cited as an appropriate
sample preparation standard, practice or
method for the pollutant in the chosen
VCS or EPA determinative or analytical
method.
(4) An equivalent procedure for
determining heat content means a
published VCS or EPA method to obtain
gross calorific (or higher heating) value.
(5) An equivalent procedure for
determining fuel moisture content
means a published VCS or EPA method
to obtain moisture content. If the sample
analysis plan calls for determining
metals (especially the mercury,
selenium, or arsenic) using an aliquot of
the dried sample, then the drying
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temperature must be modified to
prevent vaporizing these metals. On the
other hand, if metals analysis is done on
an ‘‘as received’’ basis, a separate aliquot
can be dried to determine moisture
content and the metals concentration
mathematically adjusted to a dry basis.
(6) An equivalent pollutant (mercury,
hydrogen chloride, hydrogen sulfide)
determinative or analytical procedure
means a published VCS or EPA method
that clearly states that the standard,
practice, or method is appropriate for
the pollutant and the fuel matrix and
has a published detection limit equal or
lower than the methods listed in Table
6 to this subpart for the same purpose.
Fabric filter means an add-on air
pollution control device used to capture
particulate matter by filtering gas
streams through filter media, also
known as a baghouse. A fabric filter is
a dry control system.
Federally enforceable means all
limitations and conditions that are
enforceable by the EPA Administrator,
including the requirements of 40 CFR
parts 60 and 61, requirements within
any applicable State implementation
plan, and any permit requirements
established under 40 CFR 52.21 or
under 40 CFR 51.18 and 40 CFR 51.24.
Fluidized bed boiler means a boiler
utilizing a fluidized bed combustion
process.
Fluidized bed combustion means a
process where a fuel is burned in a bed
of granulated particles, which are
maintained in a mobile suspension by
the forward flow of air and combustion
products.
Fuel cell means a boiler type in which
the fuel is dropped onto suspended
fixed grates and is fired in a pile. The
refractory-lined fuel cell uses
combustion air preheating and
positioning of secondary and tertiary air
injection ports to improve boiler
efficiency.
Fuel type means each category of fuels
that share a common name or
classification. Examples include, but are
not limited to, bituminous coal, subbituminous coal, lignite, anthracite,
biomass, residual oil. Individual fuel
types received from different suppliers
are not considered new fuel types.
Gaseous fuel includes, but is not
limited to, natural gas, process gas,
landfill gas, coal derived gas, refinery
gas, and biogas. Blast furnace gas is
exempted from this definition.
Heat input means heat derived from
combustion of fuel in a boiler or process
heater and does not include the heat
input from preheated combustion air,
recirculated flue gases, or exhaust gases
from other sources such as gas turbines,
internal combustion engines, kilns, etc.
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Hourly average means the arithmetic
average of at least four CMS data values
representing the four 15-minute periods
in an hour, or at least two 15-minute
data values during an hour when CMS
calibration, quality assurance, or
maintenance activities are being
performed.
Hot water heater means a closed
vessel with a capacity of no more than
120 U.S. gallons in which water is
heated by combustion of gaseous or
liquid fuel and is withdrawn for use
external to the vessel at pressures not
exceeding 160 psig, including the
apparatus by which the heat is
generated and all controls and devices
necessary to prevent water temperatures
from exceeding 210 degrees Fahrenheit
(99 degrees Celsius). Hot water heater
also means a tankless unit that provides
on demand hot water.
Hybrid suspension grate boiler means
a boiler designed with air distributors to
spread the fuel material over the entire
width and depth of the boiler
combustion zone. The drying and much
of the combustion of the fuel takes place
in suspension, and the combustion is
completed on the grate or floor of the
boiler.
Industrial boiler means a boiler used
in manufacturing, processing, mining,
and refining or any other industry to
provide steam and/or hot water.
Limited-use boiler or process heater
means any boiler or process heater that
burns any amount of solid, liquid, or
gaseous fuels, has a rated capacity of
greater than 10 MMBtu per hour heat
input, and has a federally enforceable
limit of no more than 876 hours per year
of operation.
Liquid fuel subcategory includes any
boiler or process heater of any design
that burns more than 10 percent liquid
fuel and less than 10 percent solid fuel,
based on the total annual heat input to
the unit.
Liquid fuel includes, but is not
limited to, distillate oil, residual oil, onspec used oil, and biodiesel.
Load fraction means the actual heat
input of the boiler or process heater
divided by the average operating load
determined according to Table 7 to this
subpart.
Metal process furnaces include
natural gas-fired annealing furnaces,
preheat furnaces, reheat furnaces, aging
furnaces, heat treat furnaces, and
homogenizing furnaces.
Million Btu (MMBtu) means one
million British thermal units.
Minimum activated carbon injection
rate means load fraction (percent)
multiplied by the lowest hourly average
activated carbon injection rate measured
according to Table 7 to this subpart
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during the most recent performance test
demonstrating compliance with the
applicable emission limits.
Minimum pressure drop means the
lowest hourly average pressure drop
measured according to Table 7 to this
subpart during the most recent
performance test demonstrating
compliance with the applicable
emission limit.
Minimum scrubber effluent pH means
the lowest hourly average sorbent liquid
pH measured at the inlet to the wet
scrubber according to Table 7 to this
subpart during the most recent
performance test demonstrating
compliance with the applicable
hydrogen chloride emission limit.
Minimum scrubber liquid flow rate
means the lowest hourly average liquid
flow rate (e.g., to the PM scrubber or to
the acid gas scrubber) measured
according to Table 7 to this subpart
during the most recent performance test
demonstrating compliance with the
applicable emission limit.
Minimum scrubber pressure drop
means the lowest hourly average
scrubber pressure drop measured
according to Table 7 to this subpart
during the most recent performance test
demonstrating compliance with the
applicable emission limit.
Minimum sorbent injection rate
means load fraction (percent) multiplied
by the lowest hourly average sorbent
injection rate for each sorbent measured
according to Table 7 to this subpart
during the most recent performance test
demonstrating compliance with the
applicable emission limits.
Minimum total secondary electric
power means the lowest hourly average
total secondary electric power
determined from the values of
secondary voltage and secondary
current to the electrostatic precipitator
measured according to Table 7 to this
subpart during the most recent
performance test demonstrating
compliance with the applicable
emission limits.
Natural gas means:
(1) A naturally occurring mixture of
hydrocarbon and nonhydrocarbon gases
found in geologic formations beneath
the earth’s surface, of which the
principal constituent is methane; or
(2) Liquid petroleum gas, as defined
in ASTM D1835 (incorporated by
reference, see § 63.14); or
(3) A mixture of hydrocarbons that
maintains a gaseous state at ISO
conditions. Additionally, natural gas
must either be composed of at least 70
percent methane by volume or have a
gross calorific value between 34 and 43
mega joules (MJ) per dry standard cubic
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meter (910 and 1,150 Btu per dry
standard cubic foot); or
(4) Propane or propane derived
synthetic natural gas. Propane means a
colorless gas derived from petroleum
and natural gas, with the molecular
structure C3H8.
Opacity means the degree to which
emissions reduce the transmission of
light and obscure the view of an object
in the background.
Operating day means a 24-hour
period between 12 midnight and the
following midnight during which any
fuel is combusted at any time in the
boiler or process heater unit. It is not
necessary for fuel to be combusted for
the entire 24-hour period.
Other gas 1 fuel means a gaseous fuel
that is not natural gas or refinery gas
and does not exceed the maximum
concentration of 40 micrograms/cubic
meters of mercury and 4 parts per
million, by volume, of hydrogen sulfide.
Particulate matter (PM) means any
finely divided solid or liquid material,
other than uncombined water, as
measured by the test methods specified
under this subpart, or an approved
alternative method.
Period of natural gas curtailment or
supply interruption means a period of
time during which the supply of natural
gas to an affected facility is halted for
reasons beyond the control of the
facility. The act of entering into a
contractual agreement with a supplier of
natural gas established for curtailment
purposes does not constitute a reason
that is under the control of a facility for
the purposes of this definition. An
increase in the cost or unit price of
natural gas does not constitute a period
of natural gas curtailment or supply
interruption.
Process heater means an enclosed
device using controlled flame, and the
unit’s primary purpose is to transfer
heat indirectly to a process material
(liquid, gas, or solid) or to a heat transfer
material for use in a process unit,
instead of generating steam. Process
heaters are devices in which the
combustion gases do not come into
direct contact with process materials. A
device combusting solid waste, as
defined in § 241.3, is not a process
heater unless the device is exempt from
the definition of a solid waste
incineration unit as provided in section
129(g)(1) of the Clean Air Act. Process
heaters do not include units used for
comfort heat or space heat, food
preparation for on-site consumption, or
autoclaves.
Pulverized coal boiler means a boiler
in which pulverized coal or other solid
fossil fuel is introduced into an air
stream that carries the coal to the
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combustion chamber of the boiler where
it is fired in suspension.
Qualified energy assessor means:
(1) someone who has demonstrated
capabilities to evaluate a set of the
typical energy savings opportunities
available in opportunity areas for steam
generation and major energy using
systems, including, but not limited to:
(i) Boiler combustion management.
(ii) Boiler thermal energy recovery,
including
(A) Conventional feed water
economizer,
(B) Conventional combustion air
preheater, and
(C) Condensing economizer.
(iii) Boiler blowdown thermal energy
recovery.
(iv) Primary energy resource selection,
including
(A) Fuel (primary energy source)
switching, and
(B) Applied steam energy versus
direct-fired energy versus electricity.
(v) Insulation issues.
(vi) Steam trap and steam leak
management.
(vi) Condensate recovery.
(viii) Steam end-use management.
(2) Capabilities and knowledge
includes, but is not limited to:
(i) Background, experience, and
recognized abilities to perform the
assessment activities, data analysis, and
report preparation.
(ii) Familiarity with operating and
maintenance practices for steam or
process heating systems.
(iii) Additional potential steam
system improvement opportunities
including improving steam turbine
operations and reducing steam demand.
(iv) Additional process heating system
opportunities including effective
utilization of waste heat and use of
proper process heating methods.
(v) Boiler-steam turbine cogeneration
systems.
(vi) Industry specific steam end-use
systems.
Refinery gas means any gas that is
generated at a petroleum refinery and is
combusted. Refinery gas includes
natural gas when the natural gas is
combined and combusted in any
proportion with a gas generated at a
refinery. Refinery gas includes gases
generated from other facilities when that
gas is combined and combusted in any
proportion with gas generated at a
refinery.
Residual oil means crude oil, and all
fuel oil numbers 4, 5 and 6, as defined
in ASTM D396–10 (incorporated by
reference, see § 63.14(b)).
Responsible official means
responsible official as defined in § 70.2.
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Solid fossil fuel includes, and is not
limited to, coal, coke, petroleum coke,
and tire derived fuel.
Solid fuel means any solid fossil fuel
or biomass or bio-based solid fuel.
Steam output means (1) for a boiler
that produces steam for process or
heating only (no power generation), the
energy content in terms of MMBtu of the
boiler steam output, and (2) for a boiler
that cogenerates process steam and
electricity (also known as combined
heat and power (CHP)), the total energy
output, which is the sum of the energy
content of the steam exiting the turbine
and sent to process in MMBtu and the
energy of the electricity generated
converted to MMBtu at a rate of 10,000
Btu per kilowatt-hour generated (10
MMBtu per megawatt-hour).
Stoker means a unit consisting of a
mechanically operated fuel feeding
mechanism, a stationary or moving grate
to support the burning of fuel and admit
under-grate air to the fuel, an overfire
air system to complete combustion, and
an ash discharge system. This definition
of stoker includes air swept stokers.
There are two general types of stokers:
Underfeed and overfeed. Overfeed
stokers include mass feed and spreader
stokers.
Suspension boiler means a unit
designed to feed the fuel by means of
fuel distributors. The distributors inject
air at the point where the fuel is
introduced into the boiler in order to
spread the fuel material over the boiler
width. The drying (and much of the
combustion) occurs while the material
is suspended in air. The combustion of
the fuel material is completed on a grate
or floor below. Suspension boilers
almost universally are designed to have
high heat release rates to dry quickly the
wet fuel as it is blown into the boilers.
Temporary boiler means any gaseous
or liquid fuel boiler that is designed to,
and is capable of, being carried or
moved from one location to another by
means of, for example, wheels, skids,
carrying handles, dollies, trailers, or
platforms. A boiler is not a temporary
boiler if any one of the following
conditions exists:
(1) The equipment is attached to a
foundation.
(2) The boiler or a replacement
remains at a location for more than 12
consecutive months. Any temporary
boiler that replaces a temporary boiler at
a location and performs the same or
similar function will be included in
calculating the consecutive time period.
(3) The equipment is located at a
seasonal facility and operates during the
full annual operating period of the
seasonal facility, remains at the facility
E:\FR\FM\21MRR5.SGM
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15686
Federal Register / Vol. 76, No. 54 / Monday, March 21, 2011 / Rules and Regulations
for at least 2 years, and operates at that
facility for at least 3 months each year.
(4) The equipment is moved from one
location to another in an attempt to
circumvent the residence time
requirements of this definition.
Tune-up means adjustments made to
a boiler in accordance with procedures
supplied by the manufacturer (or an
approved specialist) to optimize the
combustion efficiency.
Unit designed to burn biomass/biobased solid subcategory includes any
boiler or process heater that burns at
least 10 percent biomass or bio-based
solids on an annual heat input basis in
combination with solid fossil fuels,
liquid fuels, or gaseous fuels.
Unit designed to burn coal/solid fossil
fuel subcategory includes any boiler or
process heater that burns any coal or
other solid fossil fuel alone or at least
10 percent coal or other solid fossil fuel
on an annual heat input basis in
combination with liquid fuels, gaseous
fuels, or less than 10 percent biomass
and bio-based solids on an annual heat
input basis.
Unit designed to burn gas 1
subcategory includes any boiler or
process heater that burns only natural
gas, refinery gas, and/or other gas 1
fuels; with the exception of liquid fuels
burned for periodic testing not to exceed
a combined total of 48 hours during any
calendar year, or during periods of gas
curtailment and gas supply
emergencies.
Unit designed to burn gas 2 (other)
subcategory includes any boiler or
process heater that is not in the unit
designed to burn gas 1 subcategory and
burns any gaseous fuels either alone or
in combination with less than 10
percent coal/solid fossil fuel, less than
10 percent biomass/bio-based solid fuel,
and less than 10 percent liquid fuels on
an annual heat input basis.
Unit designed to burn liquid
subcategory includes any boiler or
process heater that burns any liquid
fuel, but less than 10 percent coal/solid
fossil fuel and less than 10 percent
biomass/bio-based solid fuel on an
annual heat input basis, either alone or
in combination with gaseous fuels.
Gaseous fuel boilers and process heaters
that burn liquid fuel for periodic testing
of liquid fuel, maintenance, or operator
training, not to exceed a combined total
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20:19 Mar 18, 2011
Jkt 223001
of 48 hours during any calendar year or
during periods of maintenance, operator
training, or testing of liquid fuel, not to
exceed a combined total of 48 hours
during any calendar year are not
included in this definition. Gaseous fuel
boilers and process heaters that burn
liquid fuel during periods of gas
curtailment or gas supply emergencies
of any duration are also not included in
this definition.
Unit designed to burn liquid fuel that
is a non-continental unit means an
industrial, commercial, or institutional
boiler or process heater designed to
burn liquid fuel located in the State of
Hawaii, the Virgin Islands, Guam,
American Samoa, the Commonwealth of
Puerto Rico, or the Northern Mariana
Islands.
Unit designed to burn solid fuel
subcategory means any boiler or process
heater that burns any solid fuel alone or
at least 10 percent solid fuel on an
annual heat input basis in combination
with liquid fuels or gaseous fuels.
Voluntary Consensus Standards or
VCS mean technical standards (e.g.,
materials specifications, test methods,
sampling procedures, business
practices) developed or adopted by one
or more voluntary consensus bodies.
EPA/Office of Air Quality Planning and
Standards, by precedent, has only used
VCS that are written in English.
Examples of VCS bodies are: American
Society of Testing and Materials (ASTM
100 Barr Harbor Drive, P.O. Box CB700,
West Conshohocken, Pennsylvania
19428–B2959, (800) 262–1373, https://
www.astm.org), American Society of
Mechanical Engineers (ASME ASME,
Three Park Avenue, New York, NY
10016–5990, (800) 843–2763, https://
www.asme.org), International Standards
Organization (ISO 1, ch. de la VoieCreuse, Case postale 56, CH–1211
Geneva 20, Switzerland, +41 22 749 01
11, https://www.iso.org/iso/home.htm),
Standards Australia (AS Level 10, The
Exchange Centre, 20 Bridge Street,
Sydney, GPO Box 476, Sydney NSW
2001, + 61 2 9237 6171 https://
www.stadards.org.au), British Standards
Institution (BSI, 389 Chiswick High
Road, London, W4 4AL, United
Kingdom, +44 (0)20 8996 9001, https://
www.bsigroup.com), Canadian
Standards Association (CSA 5060
Spectrum Way, Suite 100, Mississauga,
PO 00000
Frm 00080
Fmt 4701
Sfmt 4700
Ontario L4W 5N6, Canada, 800–463–
6727, https://www.csa.ca), European
Committee for Standardization (CEN
CENELEC Management Centre Avenue
Marnix 17 B–1000 Brussels, Belgium
+32 2 550 08 11, https://www.cen.eu/
cen), and German Engineering
Standards (VDI VDI Guidelines
Department, P.O. Box 10 11 39 40002,
Duesseldorf, Germany, +49 211 6214–
230, https://www.vdi.eu). The types of
standards that are not considered VCS
are standards developed by: The United
States, e.g., California (CARB) and Texas
(TCEQ); industry groups, such as
American Petroleum Institute (API), Gas
Processors Association (GPA), and Gas
Research Institute (GRI); and other
branches of the U.S. government, e.g.,
Department of Defense (DOD) and
Department of Transportation (DOT).
This does not preclude EPA from using
standards developed by groups that are
not VCS bodies within their rule. When
this occurs, EPA has done searches and
reviews for VCS equivalent to these
non-EPA methods.
Waste heat boiler means a device that
recovers normally unused energy and
converts it to usable heat. Waste heat
boilers are also referred to as heat
recovery steam generators.
Waste heat process heater means an
enclosed device that recovers normally
unused energy and converts it to usable
heat. Waste heat process heaters are also
referred to as recuperative process
heaters.
Wet scrubber means any add-on air
pollution control device that mixes an
aqueous stream or slurry with the
exhaust gases from a boiler or process
heater to control emissions of
particulate matter or to absorb and
neutralize acid gases, such as hydrogen
chloride. A wet scrubber creates an
aqueous stream or slurry as a byproduct
of the emissions control process.
Work practice standard means any
design, equipment, work practice, or
operational standard, or combination
thereof, that is promulgated pursuant to
section 112(h) of the Clean Air Act.
Tables to Subpart DDDDD of Part 63
As stated in § 63.7500, you must
comply with the following applicable
emission limits:
E:\FR\FM\21MRR5.SGM
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Federal Register / Vol. 76, No. 54 / Monday, March 21, 2011 / Rules and Regulations
15687
TABLE 1 TO SUBPART DDDDD OF PART 63—EMISSION LIMITS FOR NEW OR RECONSTRUCTED BOILERS AND PROCESS
HEATERS a
[Units with heat input capacity of 10 million Btu per hour or greater]
If your boiler or process
heater is in this subcategory . . .
For the following pollutants
. . .
1. Units in all subcategories designed to burn
solid fuel.
a. Particulate Matter ..........
b. Hydrogen Chloride ........
c. Mercury .........................
2. Units designed to burn
pulverized coal/solid fossil fuel.
a. Carbon monoxide (CO)
b. Dioxins/Furans ..............
3. Stokers designed to
burn coal/solid fossil fuel.
a. CO .................................
b. Dioxins/Furans ..............
4. Fluidized bed units designed to burn coal/solid
fossil fuel.
a. CO .................................
b. Dioxins/Furans ..............
5. Stokers designed to
burn biomass/bio-based
solids.
a. CO .................................
b. Dioxins/Furans ..............
6. Fluidized bed units designed to burn biomass/
bio-based solids.
a. CO .................................
b. Dioxins/Furans ..............
7. Suspension burners/
Dutch Ovens designed
to burn biomass/biobased solids.
a. CO .................................
srobinson on DSKHWCL6B1PROD with RULES5
b. Dioxins/Furans ..............
8. Fuel cells designed to
burn biomass/bio-based
solids.
a. CO .................................
b. Dioxins/Furans ..............
9. Hybrid suspension/grate a. CO .................................
units designed to burn
biomass/bio-based solids.
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19:21 Mar 18, 2011
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PO 00000
The emissions must not
exceed the following emission limits, except during
periods of startup and
shutdown . . .
Or the emissions must not
exceed the following output-based limits
(lb per MMBtu of steam
output) . . .
Using this specified sampling volume or test run
duration . . .
0.0011 lb per MMBtu of
0.0011; (30-day rolling av- Collect a minimum of 3
heat input (30-day rolling
erage for units 250
dscm per run.
average for units 250
MMBtu/hr or greater, 3MMBtu/hr or greater, 3run average for units
run average for units
less than 250 MMBtu/hr).
less than 250 MMBtu/hr).
0.0022 lb per MMBtu of
0.0021 ............................... For M26A, collect a minheat input.
imum of 1 dscm per run;
for M26 collect a minimum of 60 liters per
run.
3.5E–06 lb per MMBtu of
3.4E–06 ............................. For M29, collect a minheat input.
imum of 1 dscm per run;
for M30A or M30B, collect a minimum sample
as specified in the method; for ASTM D6784 b
collect a minimum of 2
dscm.
12 ppm by volume on a
0.01 ................................... 1 hr minimum sampling
dry basis corrected to 3
time, use a span value
percent oxygen.
of 30 ppmv.
0.003 ng/dscm (TEQ) cor2.8E–12 (TEQ) .................. Collect a minimum of 4
rected to 7 percent oxydscm per run.
gen.
6 ppm by volume on a dry 0.005 ................................. 1 hr minimum sampling
basis corrected to 3 pertime, use a span value
cent oxygen.
of 20 ppmv.
0.003 ng/dscm (TEQ) cor2.8E–12 (TEQ) .................. Collect a minimum of 4
rected to 7 percent oxydscm per run.
gen.
18 ppm by volume on a
0.02 ................................... 1 hr minimum sampling
dry basis corrected to 3
time, use a span value
percent oxygen.
of 40 ppmv.
0.002 ng/dscm (TEQ) cor1.8E–12 (TEQ) .................. Collect a minimum of 4
rected to 7 percent oxydscm per run.
gen.
160 ppm by volume on a
0.13 ................................... 1 hr minimum sampling
dry basis corrected to 3
time, use a span value
percent oxygen.
of 400 ppmv.
0.005 ng/dscm (TEQ) cor4.4E–12 (TEQ) .................. Collect a minimum of 4
rected to 7 percent oxydscm per run.
gen.
260 ppm by volume on a
0.18 ................................... 1 hr minimum sampling
dry basis corrected to 3
time, use a span value
percent oxygen.
of 500 ppmv.
0.02 ng/dscm (TEQ) cor1.8E–11 (TEQ) .................. Collect a minimum of 4
rected to 7 percent oxydscm per run.
gen.
470 ppm by volume on a
0.45 ................................... 1 hr minimum sampling
dry basis corrected to 3
time, use a span value
percent oxygen.
of 1000 ppmv.
0.2 ng/dscm (TEQ) corrected to 7 percent oxygen.
470 ppm by volume on a
dry basis corrected to 3
percent oxygen.
0.003 ng/dscm (TEQ) corrected to 7 percent oxygen.
1,500 ppm by volume on a
dry basis corrected to 3
percent oxygen.
Frm 00081
Fmt 4701
Sfmt 4700
1.8E–10 (TEQ) ..................
Collect a minimum of 4
dscm per run.
0.23 ...................................
1 hr minimum sampling
time, use a span value
of 1000 ppmv.
Collect a minimum of 4
dscm per run.
2.86E–12 (TEQ) ................
0.84 ...................................
E:\FR\FM\21MRR5.SGM
21MRR5
1 hr minimum sampling
time, use a span value
of 3000 ppmv.
15688
Federal Register / Vol. 76, No. 54 / Monday, March 21, 2011 / Rules and Regulations
TABLE 1 TO SUBPART DDDDD OF PART 63—EMISSION LIMITS FOR NEW OR RECONSTRUCTED BOILERS AND PROCESS
HEATERS a—Continued
[Units with heat input capacity of 10 million Btu per hour or greater]
The emissions must not
exceed the following emission limits, except during
periods of startup and
shutdown . . .
Or the emissions must not
exceed the following output-based limits
(lb per MMBtu of steam
output) . . .
Using this specified sampling volume or test run
duration . . .
0.2 ng/dscm (TEQ) corrected to 7 percent oxygen.
0.0013 lb per MMBtu of
heat input (30-day rolling
average for residual oilfired units 250 MMBtu/hr
or greater, 3-run average for other units).
0.00033 lb per MMBtu of
heat input.
1.8E–10 (TEQ) ..................
Collect a minimum of 4
dscm per run.
0.001; (30-day rolling average for residual oil-fired
units 250 MMBtu/hr or
greater, 3-run average
for other units).
Collect a minimum of 3
dscm per run.
0.0003 ...............................
c. Mercury .........................
2.1E–07 lb per MMBtu of
heat input.
0.2E–06 .............................
d. CO .................................
3 ppm by volume on a dry
basis corrected to 3 percent oxygen.
0.002 ng/dscm (TEQ) corrected to 7 percent oxygen.
0.0013 lb per MMBtu of
heat input (30-day rolling
average for residual oilfired units 250 MMBtu/hr
or greater, 3-run average for other units).
0.00033 lb per MMBtu of
heat input.
0.0026 ...............................
For M26A: Collect a minimum of 1 dscm per run;
for M26, collect a minimum of 60 liters per
run.
Collect enough volume to
meet an in-stack detection limit data quality objective of 0.10 ug/dscm.
1 hr minimum sampling
time, use a span value
of 3 ppmv.
Collect a minimum of 4
dscm per run.
c. Mercury .........................
7.8E–07 lb per MMBtu of
heat input.
8.0E–07 .............................
d. CO .................................
If your boiler or process
heater is in this subcategory . . .
51 ppm by volume on a
dry basis corrected to 3
percent oxygen.
0.002 ng/dscm (TEQ) corrected to 7 percent oxygen.
0.0067 lb per MMBtu of
heat input (30-day rolling
average for units 250
MMBtu/hr or greater, 3run average for units
less than 250 MMBtu/hr).
0.0017 lb per MMBtu of
heat input.
0.043 .................................
For the following pollutants
. . .
b. Dioxins/Furans ..............
10. Units designed to burn
liquid fuel.
a. Particulate Matter ..........
b. Hydrogen Chloride ........
e. Dioxins/Furans ..............
11. Units designed to burn
liquid fuel located in noncontinental States and
territories.
a. Particulate Matter ..........
b. Hydrogen Chloride ........
e. Dioxins/Furans ..............
12. Units designed to burn
gas 2 (other) gases.
a. Particulate Matter ..........
srobinson on DSKHWCL6B1PROD with RULES5
b. Hydrogen Chloride ........
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19:21 Mar 18, 2011
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Sfmt 4700
4.6E–12 (TEQ) ..................
0.001; (30-day rolling average for residual oil-fired
units 250 MMBtu/hr or
greater, 3-run average
for other units).
Collect a minimum of 3
dscm per run.
0.0003 ...............................
For M26A: Collect a minimum of 1 dscm per run;
for M26, collect a minimum of 60 liters per
run.
For M29, collect a minimum of 3 dscm per run;
for M30B, collect a minimum sample as specified in the method; for
ASTM D6784 b collect a
minimum of 3 dscm.
1 hr minimum sampling
time, use a span value
of 100 ppmv.
Collect a minimum of 3
dscm per run.
4.6E–12(TEQ) ...................
.004; (30-day rolling averCollect a minimum of 1
age for units 250
dscm per run.
MMBtu/hr or greater, 3run average for units
less than 250 MMBtu/hr).
.003 ...................................
E:\FR\FM\21MRR5.SGM
21MRR5
For M26A, Collect a minimum of 1 dscm per run;
for M26, collect a minimum of 60 liters per
run.
Federal Register / Vol. 76, No. 54 / Monday, March 21, 2011 / Rules and Regulations
15689
TABLE 1 TO SUBPART DDDDD OF PART 63—EMISSION LIMITS FOR NEW OR RECONSTRUCTED BOILERS AND PROCESS
HEATERS a—Continued
[Units with heat input capacity of 10 million Btu per hour or greater]
For the following pollutants
. . .
The emissions must not
exceed the following emission limits, except during
periods of startup and
shutdown . . .
Or the emissions must not
exceed the following output-based limits
(lb per MMBtu of steam
output) . . .
c. Mercury .........................
7.9E–06 lb per MMBtu of
heat input.
2.0E–07 .............................
d. CO .................................
If your boiler or process
heater is in this subcategory . . .
3 ppm by volume on a dry
basis corrected to 3 percent oxygen.
0.08 ng/dscm (TEQ) corrected to 7 percent oxygen.
0.002 .................................
e. Dioxins/Furans ..............
4.1E–12 (TEQ) ..................
Using this specified sampling volume or test run
duration . . .
For M29, collect a minimum of 1 dscm per run;
for M30A or M30B, collect a minimum sample
as specified in the method; for ASTM D6784 b
collect a minimum of 2
dscm.
1 hr minimum sampling
time, use a span value
of 10 ppmv.
Collect a minimum of 4
dscm per run
a If your affected source is a new or reconstructed affected source that commenced construction or reconstruction after June 4, 2010, and before May 20, 2011, you may comply with the emission limits in Table 12 to this subpart until March 21, 2014. On and after March 21, 2014, you
must comply with the emission limits in Table 1 to this subpart.
b Incorporated by reference, see § 63.14.
As stated in § 63.7500, you must
comply with the following applicable
emission limits:
TABLE 2 TO SUBPART DDDDD OF PART 63—EMISSION LIMITS FOR EXISTING BOILERS AND PROCESS HEATERS
[Units with heat input capacity of 10 million Btu per hour or greater]
If your boiler or process
heater is in this subcategory . . .
For the following pollutants
. . .
1. Units in all subcategories designed to burn
solid fuel.
a. Particulate Matter ..........
b. Hydrogen Chloride ........
c. Mercury .........................
srobinson on DSKHWCL6B1PROD with RULES5
2. Pulverized coal units designed to burn pulverized coal/solid fossil fuel.
a. CO .................................
b. Dioxins/Furans ..............
3. Stokers designed to
burn coal/solid fossil fuel.
a. CO .................................
b. Dioxins/Furans ..............
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19:21 Mar 18, 2011
Jkt 223001
PO 00000
The emissions must not
exceed the following emission limits, except during
periods of startup and
shutdown . . .
The emissions must not
exceed the following output-based limits (lb per
MMBtu of steam output)
. . .
Using this specified sampling volume or test run
duration . . .
0.039 lb per MMBtu of
0.038; (30-day rolling aver- Collect a minimum of 1
heat input (30-day rolling
age for units 250
dscm per run.
average for units 250
MMBtu/hr or greater, 3MMBtu/hr or greater, 3run average for units
run average for units
less than 250 MMBtu/hr).
less than 250 MMBtu/hr).
0.035 lb per MMBtu of
0.04 ................................... For M26A, collect a minheat input.
imum of 1 dscm per run;
for M26, collect a minimum of 60 liters per
run.
4.6E–06 lb per MMBtu of
4.5E–06 ............................. For M29, collect a minheat input.
imum of 1 dscm per run;
for M30A or M30B, collect a minimum sample
as specified in the method; for ASTM D6784 a
collect a minimum of 2
dscm.
160 ppm by volume on a
0.14 ................................... 1 hr minimum sampling
dry basis corrected to 3
time, use a span value
percent oxygen.
of 300 ppmv.
0.004 ng/dscm (TEQ) cor3.7E–12 (TEQ) .................. Collect a minimum of 4
rected to 7 percent oxydscm per run.
gen.
270 ppm by volume on a
0.25 ................................... 1 hr minimum sampling
dry basis corrected to 3
time, use a span value
percent oxygen.
of 500 ppmv.
0.003 ng/dscm (TEQ) cor2.8E–12 (TEQ) .................. Collect a minimum of 4
rected to 7 percent oxydscm per run.
gen.
Frm 00083
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Sfmt 4700
E:\FR\FM\21MRR5.SGM
21MRR5
15690
Federal Register / Vol. 76, No. 54 / Monday, March 21, 2011 / Rules and Regulations
TABLE 2 TO SUBPART DDDDD OF PART 63—EMISSION LIMITS FOR EXISTING BOILERS AND PROCESS HEATERS—
Continued
[Units with heat input capacity of 10 million Btu per hour or greater]
If your boiler or process
heater is in this subcategory . . .
For the following pollutants
. . .
4. Fluidized bed units designed to burn coal/solid
fossil fuel.
a. CO .................................
b. Dioxins/Furans ..............
5. Stokers designed to
burn biomass/bio-based
solid.
a. CO .................................
b. Dioxins/Furans ..............
6. Fluidized bed units designed to burn biomass/
bio-based solid.
a. CO .................................
b. Dioxins/Furans ..............
7. Suspension burners/
Dutch Ovens designed
to burn biomass/biobased solid.
a. CO .................................
The emissions must not
exceed the following emission limits, except during
periods of startup and
shutdown . . .
The emissions must not
exceed the following output-based limits (lb per
MMBtu of steam output)
. . .
82 ppm by volume on a
dry basis corrected to 3
percent oxygen.
0.002 ng/dscm (TEQ) corrected to 7 percent oxygen.
490 ppm by volume on a
dry basis corrected to 3
percent oxygen.
0.005 ng/dscm (TEQ) corrected to 7 percent oxygen.
430 ppm by volume on a
dry basis corrected to 3
percent oxygen.
0.02 ng/dscm (TEQ) corrected to 7 percent oxygen.
470 ppm by volume on a
dry basis corrected to 3
percent oxygen.
0.08 ...................................
1.8E–12 (TEQ) ..................
0.35 ...................................
4.4E–12 (TEQ) ..................
0.28 ...................................
1.8E–11(TEQ) ...................
Using this specified sampling volume or test run
duration . . .
1 hr minimum sampling
time, use a span value
of 200 ppmv
Collect a minimum of 4
dscm per run.
1 hr minimum sampling
time, use a span value
of 1000 ppmv.
Collect a minimum of 4
dscm per run.
1 hr minimum sampling
time, use a span value
of 850 ppmv.
Collect a minimum of 4
dscm per run.
0.45 ...................................
1 hr minimum sampling
time, use a span value
of 1000 ppmv.
0.2 ng/dscm (TEQ) corrected to 7 percent oxygen.
690 ppm by volume on a
dry basis corrected to 3
percent oxygen.
4 ng/dscm (TEQ) corrected to 7 percent oxygen.
3,500 ppm by volume on a
dry basis corrected to 3
percent oxygen.
0.2 ng/dscm (TEQ) corrected to 7 percent oxygen.
0.0075 lb per MMBtu of
heat input (30-day rolling
average for residual oilfired units 250 MMBtu/hr
or greater, 3-run average for other units).
0.00033 lb per MMBtu of
heat input.
1.8E–10 (TEQ) ..................
Collect a minimum of 4
dscm per run.
0.34 ...................................
1 hr minimum sampling
time, use a span value
of 1300 ppmv.
Collect a minimum of 4
dscm per run.
c. Mercury .........................
3.5E–06 lb per MMBtu of
heat input.
3.3E–06 .............................
d. CO .................................
10 ppm by volume on a
dry basis corrected to 3
percent oxygen.
4 ng/dscm (TEQ) corrected to 7 percent oxygen.
0.0083 ...............................
b. Dioxins/Furans ..............
8. Fuel cells designed to
burn biomass/bio-based
solid.
a. CO .................................
b. Dioxins/Furans ..............
9. Hybrid suspension/grate
units designed to burn
biomass/bio-based solid.
a. CO .................................
b. Dioxins/Furans ..............
10. Units designed to burn
liquid fuel.
a. Particulate Matter ..........
srobinson on DSKHWCL6B1PROD with RULES5
b. Hydrogen Chloride ........
e. Dioxins/Furans ..............
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Frm 00084
Fmt 4701
Sfmt 4700
3.5E–09 (TEQ) ..................
2.0 .....................................
1.8E–10 (TEQ) ..................
1 hr minimum sampling
time, use a span value
of 7000 ppmv.
Collect a minimum of 4
dscm per run.
0.0073; (30-day rolling average for residual oilfired units 250 MMBtu/hr
or greater, 3-run average for other units).
Collect a minimum of 1
dscm per run.
0.0003 ...............................
For M26A, collect a minimum of 1 dscm per run;
for M26, collect a minimum of 200 liters per
run.
For M29, collect a minimum of 1 dscm per run;
for M30A or M30B collect a minimum sample
as specified in the method, for ASTM D6784 a
collect a minimum of 2
dscm.
1 hr minimum sampling
time, use a span value
of 20 ppmv.
Collect a minimum of 1
dscm per run.
9.2E–09 (TEQ) ..................
E:\FR\FM\21MRR5.SGM
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Federal Register / Vol. 76, No. 54 / Monday, March 21, 2011 / Rules and Regulations
15691
TABLE 2 TO SUBPART DDDDD OF PART 63—EMISSION LIMITS FOR EXISTING BOILERS AND PROCESS HEATERS—
Continued
[Units with heat input capacity of 10 million Btu per hour or greater]
If your boiler or process
heater is in this subcategory . . .
For the following pollutants
. . .
11. Units designed to burn
liquid fuel located in noncontinental States and
territories.
a. Particulate Matter ..........
b. Hydrogen Chloride ........
The emissions must not
exceed the following emission limits, except during
periods of startup and
shutdown . . .
The emissions must not
exceed the following output-based limits (lb per
MMBtu of steam output)
. . .
0.0075 lb per MMBtu of
heat input (30-day rolling
average for residual oilfired units 250 MMBtu/hr
or greater, 3-run average for other units).
0.00033 lb per MMBtu of
heat input.
0.0073; (30-day rolling average for residual oilfired units 250 MMBtu/hr
or greater, 3-run average for other units).
Collect a minimum of 1
dscm per run.
0.0003 ...............................
For M26A, collect a minimum of 1 dscm per run;
for M26, collect a minimum of 200 liters per
run.
For M29, collect a minimum of 1 dscm per run;
for M30A or M30B, collect a minimum sample
as specified in the method; for ASTM D6784 a
collect a minimum of 2
dscm.
1 hr minimum sampling
time, use a span value
of 300 ppmv.
Collect a minimum of 1
dscm per run.
c. Mercury .........................
7.8E–07 lb per MMBtu of
heat input.
8.0E–07 .............................
d. CO .................................
160 ppm by volume on a
dry basis corrected to 3
percent oxygen.
4 ng/dscm (TEQ) corrected to 7 percent oxygen.
0.043 lb per MMBtu of
heat input (30-day rolling
average for units 250
MMBtu/hr or greater, 3run average for units
less than 250 MMBtu/hr).
0.0017 lb per MMBtu of
heat input.
0.13 ...................................
c. Mercury .........................
1.3E–05 lb per MMBtu of
heat input.
7.8E–06 .............................
d. CO .................................
9 ppm by volume on a dry
basis corrected to 3 percent oxygen.
0.08 ng/dscm (TEQ) corrected to 7 percent oxygen.
0.005 .................................
e. Dioxins/Furans ..............
12. Units designed to burn
gas 2 (other) gases.
a. Particulate Matter ..........
b. Hydrogen Chloride ........
e. Dioxins/Furans ..............
a Incorporated
9.2E–09 (TEQ) ..................
Using this specified sampling volume or test run
duration . . .
0.026; (30-day rolling aver- Collect a minimum of 1
age for units 250
dscm per run.
MMBtu/hr or greater, 3run average for units
less than 250 MMBtu/hr).
0.001 .................................
3.9E–11 (TEQ) ..................
For M26A, collect a minimum of 1 dscm per run;
for M26, collect a minimum of 60 liters per
run.
For M29, collect a minimum of 1 dscm per run;
for M30A or M30B, collect a minimum sample
as specified in the method; for ASTM D6784 a
collect a minimum of 2
dscm.
1 hr minimum sampling
time, use a span value
of 20 ppmv.
Collect a minimum of 4
dscm per run.
by reference, see § 63.14.
srobinson on DSKHWCL6B1PROD with RULES5
As stated in § 63.7500, you must
comply with the following applicable
work practice standards:
TABLE 3 TO SUBPART DDDDD OF PART 63—WORK PRACTICE STANDARDS
If your unit is . . .
You must meet the following . . .
1. A new or existing boiler or process heater with heat input capacity of
less than 10 million Btu per hour or a limited use boiler or process
heater.
Conduct a tune-up of the boiler or process heater biennially as specified in § 63.7540.
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TABLE 3 TO SUBPART DDDDD OF PART 63—WORK PRACTICE STANDARDS—Continued
If your unit is . . .
You must meet the following . . .
2. A new or existing boiler or process heater in either the Gas 1 or
Metal Process Furnace subcategory with heat input capacity of 10
million Btu per hour or greater.
3. An existing boiler or process heater located at a major source facility
Conduct a tune-up of the boiler or process heater annually as specified
in § 63.7540.
4. An existing or new unit subject to emission limits in Tables 1, 2, or
12 of this subpart..
Must have a one-time energy assessment performed on the major
source facility by qualified energy assessor. An energy assessment
completed on or after January 1, 2008, that meets or is amended to
meet the energy assessment requirements in this table, satisfies the
energy assessment requirement. The energy assessment must include:
a. A visual inspection of the boiler or process heater system.
b. An evaluation of operating characteristics of the facility, specifications of energy using systems, operating and maintenance procedures, and unusual operating constraints,
c. An inventory of major energy consuming systems,
d. A review of available architectural and engineering plans, facility operation and maintenance procedures and logs, and fuel usage,
e. A review of the facility’s energy management practices and provide
recommendations for improvements consistent with the definition of
energy management practices,
f. A list of major energy conservation measures,
g. A list of the energy savings potential of the energy conservation
measures identified, and
h. A comprehensive report detailing the ways to improve efficiency, the
cost of specific improvements, benefits, and the time frame for recouping those investments.
Minimize the unit’s startup and shutdown periods following the manufacturer’s recommended procedures. If manufacturer’s recommended
procedures are not available, you must follow recommended procedures for a unit of similar design for which manufacturer’s recommended procedures are available.
As stated in § 63.7500, you must
comply with the applicable operating
limits:
TABLE 4 TO SUBPART DDDDD OF PART 63—OPERATING LIMITS FOR BOILERS AND PROCESS HEATERS
If you demonstrate compliance using . . .
You must meet these operating limits . . .
1. Wet PM scrubber control .....................................................................
Maintain the 12-hour block average pressure drop and the 12-hour
block average liquid flow rate at or above the lowest 1-hour average
pressure drop and the lowest 1-hour average liquid flow rate, respectively, measured during the most recent performance test demonstrating compliance with the PM emission limitation according to
§ 63.7530(b) and Table 7 to this subpart.
Maintain the 12-hour block average effluent pH at or above the lowest
1-hour average pH and the 12-hour block average liquid flow rate at
or above the lowest 1-hour average liquid flow rate measured during
the most recent performance test demonstrating compliance with the
HCl emission limitation according to § 63.7530(b) and Table 7 to this
subpart.
a. Maintain opacity to less than or equal to 10 percent opacity (daily
block average); or
b. Install and operate a bag leak detection system according to
§ 63.7525 and operate the fabric filter such that the bag leak detection system alarm does not sound more than 5 percent of the operating time during each 6-month period.
a. This option is for boilers and process heaters that operate dry control systems (i.e., an ESP without a wet scrubber). Existing and new
boilers and process heaters must maintain opacity to less than or
equal to 10 percent opacity (daily block average); or
b. This option is only for boilers and process heaters not subject to PM
CEMS or continuous compliance with an opacity limit (i.e., COMS).
Maintain the minimum total secondary electric power input of the
electrostatic precipitator at or above the operating limits established
during the performance test according to § 63.7530(b) and Table 7 to
this subpart.
Maintain the minimum sorbent or carbon injection rate as defined in
§ 63.7575 of this subpart.
2. Wet acid gas (HCl) scrubber control ....................................................
3. Fabric filter control on units not required to install and operate a PM
CEMS.
srobinson on DSKHWCL6B1PROD with RULES5
4. Electrostatic precipitator control on units not required to install and
operate a PM CEMS.
5. Dry scrubber or carbon injection control ..............................................
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TABLE 4 TO SUBPART DDDDD OF PART 63—OPERATING LIMITS FOR BOILERS AND PROCESS HEATERS—Continued
If you demonstrate compliance using . . .
You must meet these operating limits . . .
6. Any other add-on air pollution control type on units not required to
install and operate a PM CEMS.
This option is for boilers and process heaters that operate dry control
systems. Existing and new boilers and process heaters must maintain opacity to less than or equal to 10 percent opacity (daily block
average).
Maintain the fuel type or fuel mixture such that the applicable emission
rates calculated according to § 63.7530(c)(1), (2) and/or (3) is less
than the applicable emission limits.
For boilers and process heaters that demonstrate compliance with a
performance test, maintain the operating load of each unit such that
is does not exceed 110 percent of the average operating load recorded during the most recent performance test.
For boilers and process heaters subject to a carbon monoxide emission limit that demonstrate compliance with an O2 CEMS as specified in § 63.7525(a), maintain the oxygen level of the stack gas such
that it is not below the lowest hourly average oxygen concentration
measured during the most recent CO performance test.
7. Fuel analysis ........................................................................................
8. Performance testing .............................................................................
9. Continuous Oxygen Monitoring System ...............................................
As stated in § 63.7520, you must
comply with the following requirements
for performance testing for existing, new
or reconstructed affected sources:
TABLE 5 TO SUBPART DDDDD OF PART 63—PERFORMANCE TESTING REQUIREMENTS
To conduct a performance
test for the following pollutant...
1. Particulate Matter ............
You must...
Using...
a. Select sampling ports location and the number of traverse points.
b. Determine velocity and volumetric flow-rate of the
stack gas..
c. Determine oxygen or carbon dioxide concentration of
the stack gas.
Method 1 at 40 CFR part 60, appendix A–1 of this
chapter.
Method 2, 2F, or 2G at 40 CFR part 60, appendix A–1
or A–2 to part 60 of this chapter.
Method 3A or 3B at 40 CFR part 60, appendix A–2 to
part 60 of this chapter, or ANSI/ASME PTC 19.10–
1981.a
Method 4 at 40 CFR part 60, appendix A–3 of this
chapter.
Method 5 or 17 (positive pressure fabric filters must use
Method 5D) at 40 CFR part 60, appendix A–3 or A–6
of this chapter.
Method 19 F-factor methodology at 40 CFR part 60, appendix A–7 of this chapter.
Method 1 at 40 CFR part 60, appendix A–1 of this
chapter.
Method 2, 2F, or 2G at 40 CFR part 60, appendix A–2
of this chapter.
Method 3A or 3B at 40 CFR part 60, appendix A–2 of
this chapter, or ANSI/ASME PTC 19.10–1981.a
Method 4 at 40 CFR part 60, appendix A–3 of this
chapter.
Method 26 or 26A (M26 or M26A) at 40 CFR part 60,
appendix A–8 of this chapter.
Method 19 F-factor methodology at 40 CFR part 60, appendix A–7 of this chapter.
Method 1 at 40 CFR part 60, appendix A–1 of this
chapter.
Method 2, 2F, or 2G at 40 CFR part 60, appendix A–1
or A–2 of this chapter.
Method 3A or 3B at 40 CFR part 60, appendix A–1 of
this chapter, or ANSI/ASME PTC 19.10–1981.a
Method 4 at 40 CFR part 60, appendix A–3 of this
chapter.
Method 29, 30A, or 30B (M29, M30A, or M30B) at 40
CFR part 60, appendix A–8 of this chapter or Method
101A at 40 CFR part 60, appendix B of this chapter,
or ASTM Method D6784.a
Method 19 F-factor methodology at 40 CFR part 60, appendix A–7 of this chapter.
Method 1 at 40 CFR part 60, appendix A–1 of this
chapter.
d. Measure the moisture content of the stack gas ..........
e. Measure the particulate matter emission concentration.
2. Hydrogen chloride ...........
srobinson on DSKHWCL6B1PROD with RULES5
3. Mercury ...........................
f. Convert emissions concentration to lb per MMBtu
emission rates.
a. Select sampling ports location and the number of traverse points.
b. Determine velocity and volumetric flow-rate of the
stack gas.
c. Determine oxygen or carbon dioxide concentration of
the stack gas.
d. Measure the moisture content of the stack gas ..........
e. Measure the hydrogen chloride emission concentration.
f. Convert emissions concentration to lb per MMBtu
emission rates.
a. Select sampling ports location and the number of traverse points.
b. Determine velocity and volumetric flow-rate of the
stack gas.
c. Determine oxygen or carbon dioxide concentration of
the stack gas.
d. Measure the moisture content of the stack gas ..........
e. Measure the mercury emission concentration ............
4. CO ...................................
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f. Convert emissions concentration to lb per MMBtu
emission rates.
a. Select the sampling ports location and the number of
traverse points.
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TABLE 5 TO SUBPART DDDDD OF PART 63—PERFORMANCE TESTING REQUIREMENTS—Continued
To conduct a performance
test for the following pollutant...
You must...
Using...
b. Determine oxygen concentration of the stack gas ......
Method 3A or 3B at 40 CFR part 60, appendix A–3 of
this chapter, or ASTM D6522–00 (Reapproved 2005),
or ANSI/ASME PTC 19.10–1981.a
Method 4 at 40 CFR part 60, appendix A–3 of this
chapter.
Method 10 at 40 CFR part 60, appendix A–4 of this
chapter. Use a span value of 2 times the concentration of the applicable emission limit.
Method 1 at 40 CFR part 60, appendix A–1 of this
chapter.
Method 3A or 3B at 40 CFR part 60, appendix A–3 of
this chapter, or ASTM D6522–00 (Reapproved
2005),a or ANSI/ASME PTC 19.10–1981.a
Method 4 at 40 CFR part 60, appendix A–3 of this
chapter.
Method 23 at 40 CFR part 60, appendix A–7 of this
chapter.
Table 11 of this subpart.
c. Measure the moisture content of the stack gas ..........
d. Measure the CO emission concentration ....................
5. Dioxins/Furans ................
a. Select the sampling ports location and the number of
traverse points.
b. Determine oxygen concentration of the stack gas ......
c. Measure the moisture content of the stack gas ..........
d. Measure the dioxins/furans emission concentration ...
e. Multiply the measured dioxins/furans emission concentration by the appropriate toxic equivalency factor.
a Incorporated
by reference, see § 63.14.
As stated in § 63.7521, you must
comply with the following requirements
for fuel analysis testing for existing, new
or reconstructed affected sources.
However, equivalent methods (as
defined in § 63.7575) may be used in
lieu of the prescribed methods at the
discretion of the source owner or
operator:
TABLE 6 TO SUBPART DDDDD OF PART 63—FUEL ANALYSIS REQUIREMENTS
To conduct a fuel
analysis for the following
pollutant . . .
You must . . .
Using . . .
1. Mercury ..........................................................
a. Collect fuel samples ....................................
Procedure in § 63.7521(c) or ASTM D2234/
D2234M a (for coal) or ASTM D6323 a (for
biomass), or equivalent.
Procedure in § 63.7521(d) or equivalent.
EPA SW–846–3050B a (for solid samples),
EPA SW–846–3020A a (for liquid samples),
ASTM D2013/D2013M a (for coal), ASTM
D5198 a (for biomass), or equivalent.
ASTM D5865 a (for coal) or ASTM E711 a (for
biomass), or equivalent.
ASTM D3173 a or ASTM E871,a or equivalent.
ASTM D6722 a (for coal), EPA SW–846–
7471B a (for solid samples), or EPA SW–
846–7470A a (for liquid samples), or equivalent.
b. Composite fuel samples ..............................
c. Prepare composited fuel samples ...............
d. Determine heat content of the fuel type ......
e. Determine moisture content of the fuel type
f. Measure mercury concentration in fuel sample.
2. Hydrogen Chloride .........................................
g. Convert concentration into units of pounds
of pollutant per MMBtu of heat content.
a. Collect fuel samples ....................................
b. Composite fuel samples ..............................
c. Prepare composited fuel samples ...............
srobinson on DSKHWCL6B1PROD with RULES5
d. Determine heat content of the fuel type ......
e. Determine moisture content of the fuel type
f. Measure chlorine concentration in fuel sample.
3. Mercury Fuel Specification for other gas 1
fuels.
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g. Convert concentrations into units of pounds
of pollutant per MMBtu of heat content.
a. Measure mercury concentration in the fuel
sample.
b. Convert concentration to unit of
micrograms/cubic meter.
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Procedure in § 63.7521(c) or ASTM D2234/
D2234M a (for coal) or ASTM D6323 a (for
biomass), or equivalent.
Procedure in § 63.7521(d) or equivalent.
EPA SW–846–3050B a (for solid samples),
EPA SW–846–3020A a (for liquid samples),
ASTM D2013/D2013M a (for coal), or ASTM
D5198 a (for biomass), or equivalent.
ASTM D5865 a (for coal) or ASTM E711 a (for
biomass), or equivalent.
ASTM D3173 a or ASTM E871,a or equivalent.
EPA SW–846–9250,a ASTM D6721 a (for
coal), or ASTM E776 a (for biomass), or
equivalent.
ASTM D5954,a
ASTM D6350,a ISO 6978–1:2003(E),a or ISO
6978–2:2003(E) a, or equivalent.
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TABLE 6 TO SUBPART DDDDD OF PART 63—FUEL ANALYSIS REQUIREMENTS—Continued
To conduct a fuel
analysis for the following
pollutant . . .
You must . . .
Using . . .
4. Hydrogen Sulfide Fuel Specification for other
gas 1 fuels.
a. Measure total hydrogen sulfide ...................
b. Convert to ppm ............................................
ASTM D4084a or equivalent.
a Incorporated
by reference, see § 63.14.
As stated in § 63.7520, you must
comply with the following requirements
for establishing operating limits:
TABLE 7 TO SUBPART DDDDD OF PART 63—ESTABLISHING OPERATING LIMITS
If you have an applicable
emission limit for . . .
And your operating limits
are based on . . .
You must . . .
Using . . .
According to the following
requirements
1. Particulate matter or
mercury.
a. Wet scrubber operating
parameters.
i. Establish a site-specific
minimum pressure drop
and minimum flow rate
operating limit according
to § 63.7530(b).
(1) Data from the pressure
drop and liquid flow rate
monitors and the particulate matter or mercury
performance test.
b. Electrostatic precipitator
operating parameters
(option only for units that
operate wet scrubbers).
i. Establish a site-specific
minimum total secondary electric power
input according to
§ 63.7530(b).
(1) Data from the voltage
and secondary amperage monitors during the
particulate matter or
mercury performance
test.
a. Wet scrubber operating
parameters.
i. Establish site-specific
minimum pressure drop,
effluent pH, and flow
rate operating limits according to § 63.7530(b).
(1) Data from the pressure
drop, pH, and liquid
flow-rate monitors and
the hydrogen chloride
performance test.
(a) You must collect pressure drop and liquid flow
rate data every 15 minutes during the entire
period of the performance tests;
(b) Determine the lowest
hourly average pressure
drop and liquid flow rate
by computing the hourly
averages using all of the
15-minute readings
taken during each performance test.
(a) You must collect secondary voltage and secondary amperage for
each ESP cell and calculate total secondary
electric power input data
every 15 minutes during
the entire period of the
performance tests;
(b) Determine the average
total secondary electric
power input by computing the hourly averages using all of the 15minute readings taken
during each performance test.
(a) You must collect pH
and liquid flow-rate data
every 15 minutes during
the entire period of the
performance tests;
(b) Determine the hourly
average pH and liquid
flow rate by computing
the hourly averages
using all of the 15minute readings taken
during each performance test.
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2. Hydrogen Chloride ........
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TABLE 7 TO SUBPART DDDDD OF PART 63—ESTABLISHING OPERATING LIMITS—Continued
And your operating limits
are based on . . .
You must . . .
Using . . .
According to the following
requirements
b. Dry scrubber operating
parameters.
i. Establish a site-specific
minimum sorbent injection rate operating limit
according to
§ 63.7530(b). If different
acid gas sorbents are
used during the hydrogen chloride performance test, the average
value for each sorbent
becomes the site-specific operating limit for
that sorbent.
(1) Data from the sorbent
injection rate monitors
and hydrogen chloride
or mercury performance
test.
3. Mercury and dioxins/
furans.
a. Activated carbon injection.
i. Establish a site-specific
minimum activated carbon injection rate operating limit according to
§ 63.7530(b).
(1) Data from the activated
carbon rate monitors
and mercury and
dioxins/furans performance tests.
4. Carbon monoxide ..........
srobinson on DSKHWCL6B1PROD with RULES5
If you have an applicable
emission limit for . . .
a. Oxygen ..........................
i. Establish a unit-specific
limit for minimum oxygen level according to
§ 63.7520.
(1) Data from the oxygen
monitor specified in
§ 63.7525(a).
(a) You must collect sorbent injection rate data
every 15 minutes during
the entire period of the
performance tests;
(b) Determine the hourly
average sorbent injection rate by computing
the hourly averages
using all of the 15minute readings taken
during each performance test.
(c) Determine the lowest
hourly average of the
three test run averages
established during the
performance test as
your operating limit.
When your unit operates
at lower loads, multiply
your sorbent injection
rate by the load fraction
(e.g., for 50 percent
load, multiply the injection rate operating limit
by 0.5) to determine the
required injection rate.
(a) You must collect activated carbon injection
rate data every 15 minutes during the entire
period of the performance tests;
(b) Determine the hourly
average activated carbon injection rate by
computing the hourly
averages using all of the
15-minute readings
taken during each performance test.
(c) Determine the lowest
hourly average established during the performance test as your
operating limit. When
your unit operates at
lower loads, multiply
your activated carbon injection rate by the load
fraction (e.g., actual heat
input divided by heat
input during performance test, for 50 percent
load, multiply the injection rate operating limit
by 0.5) to determine the
required injection rate.
(a) You must collect oxygen data every 15 minutes during the entire
period of the performance tests;
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TABLE 7 TO SUBPART DDDDD OF PART 63—ESTABLISHING OPERATING LIMITS—Continued
If you have an applicable
emission limit for . . .
5. Any pollutant for which
compliance is demonstrated by a performance test.
And your operating limits
are based on . . .
a. Boiler or process heater
operating load.
As stated in § 63.7540, you must show
continuous compliance with the
You must . . .
According to the following
requirements
Using . . .
i. Establish a unit specific
limit for maximum operating load according to
§ 63.7520(c).
(1) Data from the operating load monitors or
from steam generation
monitors.
(b) Determine the hourly
average oxygen concentration by computing
the hourly averages
using all of the 15minute readings taken
during each performance test.
(c) Determine the lowest
hourly average established during the performance test as your
minimum operating limit.
(a) You must collect operating load or steam generation data every 15
minutes during the entire
period of the performance test.
(b) Determine the average
operating load by computing the hourly averages using all of the 15minute readings taken
during each performance test.
(c) Determine the average
of the three test run
averages during the performance test, and multiply this by 1.1 (110
percent) as your operating limit.
emission limitations for affected sources
according to the following:
TABLE 8 TO SUBPART DDDDD OF PART 63—DEMONSTRATING CONTINUOUS COMPLIANCE
If you must meet the following operating limits
or work practice standards . . .
You must demonstrate continuous compliance by . . .
1. Opacity ............................................................
a. Collecting the opacity monitoring system data according to § 63.7525(c) and § 63.7535; and
b. Reducing the opacity monitoring data to 6-minute averages; and
c. Maintaining opacity to less than or equal to 10 percent (daily block average).
Installing and operating a bag leak detection system according to § 63.7525 and operating the
fabric filter such that the requirements in § 63.7540(a)(9) are met.
a. Collecting the pressure drop and liquid flow rate monitoring system data according to
§§ 63.7525 and 63.7535; and
b. Reducing the data to 12-hour block averages; and
c. Maintaining the 12-hour average pressure drop and liquid flow-rate at or above the operating limits established during the performance test according to § 63.7530(b).
a. Collecting the pH monitoring system data according to §§ 63.7525 and 63.7535; and
b. Reducing the data to 12-hour block averages; and
c. Maintaining the 12-hour average pH at or above the operating limit established during the
performance test according to § 63.7530(b).
a. Collecting the sorbent or carbon injection rate monitoring system data for the dry scrubber
according to §§ 63.7525 and 63.7535; and
b. Reducing the data to 12-hour block averages; and
c. Maintaining the 12-hour average sorbent or carbon injection rate at or above the minimum
sorbent or carbon injection rate as defined in § 63.7575.
a. Collecting the total secondary electric power input monitoring system data for the electrostatic precipitator according to §§ 63.7525 and 63.7535; and
b. Reducing the data to 12-hour block averages; and
c. Maintaining the 12-hour average total secondary electric power input at or above the operating limits established during the performance test according to § 63.7530(b).
a. Only burning the fuel types and fuel mixtures used to demonstrate compliance with the applicable emission limit according to § 63.7530(b) or (c) as applicable; and
b. Keeping monthly records of fuel use according to § 63.7540(a).
2. Fabric Filter Bag Leak Detection Operation ...
3. Wet Scrubber Pressure Drop and Liquid
Flow-rate.
4. Wet Scrubber pH ............................................
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5. Dry Scrubber Sorbent or Carbon Injection
Rate.
6. Electrostatic Precipitator Total Secondary
Electric Power Input.
7. Fuel Pollutant Content ....................................
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TABLE 8 TO SUBPART DDDDD OF PART 63—DEMONSTRATING CONTINUOUS COMPLIANCE—Continued
If you must meet the following operating limits
or work practice standards . . .
You must demonstrate continuous compliance by . . .
8. Oxygen content ..............................................
a. Continuously monitor the oxygen content in the combustion exhaust according to
§ 63.7525(a).
b. Reducing the data to 12-hour block averages; and
c. Maintain the 12-hour block average oxygen content in the exhaust at or above the lowest
hourly average oxygen level measured during the most recent carbon monoxide performance test.
a. Collecting operating load data or steam generation data every 15 minutes.
b. Reducing the data to 12-hour block averages; and
c. Maintaining the 12-hour average operating load at or below the operating limit established
during the performance test according to § 63.7520(c).
9. Boiler or process heater operating load .........
As stated in § 63.7550, you must
comply with the following requirements
for reports:
TABLE 9 TO SUBPART DDDDD OF PART 63—REPORTING REQUIREMENTS
You must submit a(n)
The report must contain . . .
You must submit the report
. . .
1. Compliance report ...........
a. Information required in § 63.7550(c)(1) through (12); and ......................................
Semiannually, annually, or
biennially according to
the requirements in
§ 63.7550(b).
b. If there are no deviations from any emission limitation (emission limit and operating limit) that applies to you and there are no deviations from the requirements
for work practice standards in Table 3 to this subpart that apply to you, a statement that there were no deviations from the emission limitations and work practice standards during the reporting period. If there were no periods during which
the CMSs, including continuous emissions monitoring system, continuous opacity
monitoring system, and operating parameter monitoring systems, were out-ofcontrol as specified in § 63.8(c)(7), a statement that there were no periods during
which the CMSs were out-of-control during the reporting period; and
c. If you have a deviation from any emission limitation (emission limit and operating
limit) where you are not using a CMS to comply with that emission limit or operating limit, or a deviation from a work practice standard during the reporting period, the report must contain the information in § 63.7550(d); and
d. If there were periods during which the CMSs, including continuous emissions
monitoring system, continuous opacity monitoring system, and operating parameter monitoring systems, were out-of-control as specified in § 63.8(c)(7), or otherwise not operating, the report must contain the information in § 63.7550(e).
As stated in § 63.7565, you must
comply with the applicable General
Provisions according to the following:
TABLE 10 TO SUBPART DDDDD OF PART 63—APPLICABILITY OF GENERAL PROVISIONS TO SUBPART DDDDD
Subject
Applies to subpart DDDDD
§ 63.1 ...............................................
§ 63.2 ...............................................
Applicability ............................................................................................
Definitions ..............................................................................................
§ 63.3 ...............................................
§ 63.4 ...............................................
§ 63.5 ...............................................
§ 63.6(a), (b)(1)–(b)(5), (b)(7), (c) ...
§ 63.6(e)(1)(i) ...................................
srobinson on DSKHWCL6B1PROD with RULES5
Citation
Units and Abbreviations .........................................................................
Prohibited Activities and Circumvention ................................................
Preconstruction Review and Notification Requirements .......................
Compliance with Standards and Maintenance Requirements ..............
General duty to minimize emissions. ....................................................
§ 63.6(e)(1)(ii) ..................................
§ 63.6(e)(3) ......................................
§ 63.6(f)(1) .......................................
Requirement to correct malfunctions as soon as practicable. ..............
Startup, shutdown, and malfunction plan requirements. .......................
Startup, shutdown, and malfunction exemptions for compliance with
non-opacity emission standards..
Compliance with non-opacity emission standards. ...............................
Use of alternative standards ..................................................................
Startup, shutdown, and malfunction exemptions to opacity standards.
Determining compliance with opacity emission standards ....................
Yes.
Yes. Additional terms defined in
§ 63.7575
Yes.
Yes.
Yes.
Yes.
No. See § 63.7500(a)(3) for the
general duty requirement.
No.
No.
No.
§ 63.6(f)(2) and (3) ..........................
§ 63.6(g) ..........................................
§ 63.6(h)(1) ......................................
§ 63.6(h)(2) to (h)(9) ........................
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Yes.
Yes.
No. See § 63.7500(a).
Yes.
21MRR5
Federal Register / Vol. 76, No. 54 / Monday, March 21, 2011 / Rules and Regulations
15699
TABLE 10 TO SUBPART DDDDD OF PART 63—APPLICABILITY OF GENERAL PROVISIONS TO SUBPART DDDDD—
Continued
Citation
Subject
Applies to subpart DDDDD
§ 63.6(i) ............................................
§ 63.6(j) ............................................
§ 63.7(a), (b), (c), and (d) ................
§ 63.7(e)(1) ......................................
Extension of compliance. .......................................................................
Presidential exemption. .........................................................................
Performance Testing Requirements ......................................................
Conditions for conducting performance tests. .......................................
§ 63.7(e)(2)–(e)(9), (f), (g), and (h)
§ 63.8(a) and (b) ..............................
§ 63.8(c)(1) ......................................
§ 63.8(c)(1)(i) ...................................
§ 63.8(c)(1)(ii) ..................................
§ 63.8(c)(1)(iii) .................................
§ 63.8(c)(2) to (c)(9) ........................
§ 63.8(d)(1) and (2) .........................
§ 63.8(d)(3) ......................................
Performance Testing Requirements ......................................................
Applicability and Conduct of Monitoring ................................................
Operation and maintenance of CMS .....................................................
General duty to minimize emissions and CMS operation .....................
Operation and maintenance of CMS .....................................................
Startup, shutdown, and malfunction plans for CMS ..............................
Operation and maintenance of CMS .....................................................
Monitoring Requirements, Quality Control Program .............................
Written procedures for CMS ..................................................................
§ 63.8(e) ..........................................
§ 63.8(f) ...........................................
63.8(g) .............................................
§ 63.9 ...............................................
§ 63.10(a), (b)(1) .............................
§ 63.10(b)(2)(i) .................................
§ 63.10(b)(2)(ii) ................................
Performance evaluation of a CMS ........................................................
Use of an alternative monitoring method. .............................................
Reduction of monitoring data. ...............................................................
Notification Requirements ......................................................................
Recordkeeping and Reporting Requirements .......................................
Recordkeeping of occurrence and duration of startups or shutdowns
Recordkeeping of malfunctions .............................................................
§ 63.10(b)(2)(iii) ...............................
§ 63.10(b)(2)(iv) and (v) ..................
§ 63.10(b)(2)(vi) ...............................
§ 63.10(b)(2)(vii) to (xiv) ..................
§ 63.10(b)(3) ....................................
§ 63.10(c)(1) to (9) ..........................
§ 63.10(c)(10) and (11) ...................
Maintenance records .............................................................................
Actions taken to minimize emissions during startup, shutdown, or
malfunction.
Recordkeeping for CMS malfunctions ...................................................
Other CMS requirements .......................................................................
Recordkeeping requirements for applicability determinations ...............
Recordkeeping for sources with CMS ...................................................
Recording nature and cause of malfunctions, and corrective actions ..
Yes.
Yes.
Yes.
No. Subpart DDDDD specifies
conditions for conducting performance tests at § 63.7520(a).
Yes.
Yes.
Yes.
No. See § 63.7500(a)(3).
Yes.
No.
Yes.
Yes.
Yes, except for the last sentence,
which refers to a startup, shutdown, and malfunction plan.
Startup, shutdown, and malfunction plans are not required.
Yes.
Yes.
Yes.
Yes.
Yes.
Yes.
No. See § 63.7555(d)(7) for recordkeeping of occurrence and
duration and § 63.7555(d)(8) for
actions taken during malfunctions.
Yes.
No.
§ 63.10(c)(12) and (13) ...................
§ 63.10(c)(15) ..................................
§ 63.10(d)(1) and (2) .......................
§ 63.10(d)(3) ....................................
§ 63.10(d)(4) ....................................
§ 63.10(d)(5) ....................................
Recordkeeping for sources with CMS ...................................................
Use of startup, shutdown, and malfunction plan ...................................
General reporting requirements .............................................................
Reporting opacity or visible emission observation results ....................
Progress reports under an extension of compliance ............................
Startup, shutdown, and malfunction reports ..........................................
§ 63.10(e) and (f) .............................
§ 63.11 .............................................
§ 63.12 .............................................
§ 63.13–63.16 ..................................
................................................................................................................
Control Device Requirements ................................................................
State Authority and Delegation ..............................................................
Addresses, Incorporation by Reference, Availability of Information,
Performance Track Provisions.
Reserved ................................................................................................
§ 63.1(a)(5),(a)(7)–(a)(9),
(b)(2),
(c)(3)-(4), (d), 63.6(b)(6), (c)(3),
(c)(4), (d), (e)(2), (e)(3)(ii), (h)(3),
(h)(5)(iv), 63.8(a)(3), 63.9(b)(3),
(h)(4), 63.10(c)(2)–(4), (c)(9)..
Yes.
Yes.
No.
Yes.
No. See § 63.7555(d)(7) for recordkeeping of occurrence and
duration and § 63.7555(d)(8) for
actions taken during malfunctions.
Yes.
No.
Yes.
No.
Yes.
No. See § 63.7550(c)(11) for malfunction reporting requirements.
Yes.
No.
Yes.
Yes.
No.
srobinson on DSKHWCL6B1PROD with RULES5
TABLE 11 TO SUBPART DDDDD OF PART 63—TOXIC EQUIVALENCY FACTORS FOR DIOXINS/FURANS
Toxic equivalency
factor
Dioxin/furan congener
2,3,7,8-tetrachlorinated dibenzo-p-dioxin ..............................................................................................................................
1,2,3,7,8-pentachlorinated dibenzo-p-dioxin ..........................................................................................................................
1,2,3,4,7,8-hexachlorinated dibenzo-p-dioxin ........................................................................................................................
1,2,3,7,8,9-hexachlorinated dibenzo-p-dioxin ........................................................................................................................
1,2,3,6,7,8-hexachlorinated dibenzo-p-dioxin ........................................................................................................................
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1
1
0.1
0.1
0.1
15700
Federal Register / Vol. 76, No. 54 / Monday, March 21, 2011 / Rules and Regulations
TABLE 11 TO SUBPART DDDDD OF PART 63—TOXIC EQUIVALENCY FACTORS FOR DIOXINS/FURANS—Continued
Toxic equivalency
factor
Dioxin/furan congener
1,2,3,4,6,7,8-heptachlorinated dibenzo-p-dioxin ....................................................................................................................
octachlorinated dibenzo-p-dioxin ...........................................................................................................................................
2,3,7,8-tetrachlorinated dibenzofuran ....................................................................................................................................
2,3,4,7,8-pentachlorinated dibenzofuran ...............................................................................................................................
1,2,3,7,8-pentachlorinated dibenzofuran ...............................................................................................................................
1,2,3,4,7,8-hexachlorinated dibenzofuran .............................................................................................................................
1,2,3,6,7,8-hexachlorinated dibenzofuran .............................................................................................................................
1,2,3,7,8,9-hexachlorinated dibenzofuran .............................................................................................................................
2,3,4,6,7,8-hexachlorinated dibenzofuran .............................................................................................................................
1,2,3,4,6,7,8-heptachlorinated dibenzofuran .........................................................................................................................
1,2,3,4,7,8,9-heptachlorinated dibenzofuran .........................................................................................................................
octachlorinated dibenzofuran .................................................................................................................................................
0.01
0.0003
0.1
0.3
0.03
0.1
0.1
0.1
0.1
0.01
0.01
0.0003
TABLE 12 TO SUBPART DDDDD OF PART 63—ALTERNATIVE EMISSION LIMITS FOR NEW OR RECONSTRUCTED BOILERS
AND PROCESS HEATERS THAT COMMENCED CONSTRUCTION OR RECONSTRUCTION AFTER JUNE 4, 2010, AND BEFORE MAY 20, 2011
If your boiler or process heater is in this subcategory
For the following pollutants
The emissions must not
exceed the following emission limits, except during
periods of startup and
shutdown
1. Units in all subcategories designed to burn solid fuel
a. Mercury .........................
3.5E–06 lb per MMBtu of
heat input.
2. Units in all subcategories designed to burn solid fuel
that combust at least 10 percent biomass/bio-based
solids on an annual heat input basis and less than 10
percent coal/solid fossil fuels on an annual heat input
basis.
a. Particulate Matter ..........
0.008 lb per MMBtu of
heat input (30-day rolling
average for units 250
MMBtu/hr or greater, 3run average for units
less than 250 MMBtu/hr).
0.004 lb per MMBtu of
heat input.
b. Hydrogen Chloride ........
3. Units in all subcategories designed to burn solid fuel
that combust at least 10 percent coal/solid fossil fuels
on an annual heat input basis and less than 10 percent biomass/bio-based solids on an annual heat
input basis.
a. Particulate Matter ..........
b. Hydrogen Chloride ........
4. Units designed to burn pulverized coal/solid fossil
fuel.
a. CO .................................
srobinson on DSKHWCL6B1PROD with RULES5
b. Dioxins/Furans ..............
5. Stokers designed to burn coal/solid fossil fuel ...........
a. CO .................................
b. Dioxins/Furans ..............
6. Fluidized bed units designed to burn coal/solid fossil
fuel.
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a. CO .................................
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0.0011 lb per MMBtu of
heat input (30-day rolling
average for units 250
MMBtu/hr or greater, 3run average for units
less than 250 MMBtu/hr).
0.0022 lb per MMBtu of
heat input.
90 ppm by volume on a
dry basis corrected to 3
percent oxygen.
0.003 ng/dscm (TEQ) corrected to 7 percent oxygen.
7 ppm by volume on a dry
basis corrected to 3 percent oxygen.
0.003 ng/dscm (TEQ) corrected to 7 percent oxygen.
30 ppm by volume on a
dry basis corrected to 3
percent oxygen.
E:\FR\FM\21MRR5.SGM
21MRR5
Using this specified sampling volume or test run
duration
For M29, collect a minimum of 2 dscm per run;
for M30A or M30B, collect a minimum sample
as specified in the method; for ASTM D6784 a
collect a minimum of 2
dscm.
Collect a minimum of 1
dscm per run.
For M26A, collect a minimum of 1 dscm per run;
for M26, collect a minimum of 60 liters per
run.
Collect a minimum of 3
dscm per run.
For M26A, collect a minimum of 1 dscm per run;
for M26, collect a minimum of 60 liters per
run.
1 hr minimum sampling
time.
Collect a minimum of 4
dscm per run.
1 hr minimum sampling
time.
Collect a minimum of 4
dscm per run.
1 hr minimum sampling
time.
Federal Register / Vol. 76, No. 54 / Monday, March 21, 2011 / Rules and Regulations
15701
TABLE 12 TO SUBPART DDDDD OF PART 63—ALTERNATIVE EMISSION LIMITS FOR NEW OR RECONSTRUCTED BOILERS
AND PROCESS HEATERS THAT COMMENCED CONSTRUCTION OR RECONSTRUCTION AFTER JUNE 4, 2010, AND BEFORE MAY 20, 2011—Continued
If your boiler or process heater is in this subcategory
For the following pollutants
b. Dioxins/Furans ..............
7. Stokers designed to burn biomass/bio-based solids ..
a. CO .................................
b. Dioxins/Furans ..............
8. Fluidized bed units designed to burn biomass/biobased solids.
a. CO .................................
b. Dioxins/Furans ..............
9. Suspension burners/Dutch Ovens designed to burn
biomass/bio-based solids.
a. CO .................................
b. Dioxins/Furans ..............
10. Fuel cells designed to burn biomass/bio-based solids.
a. CO .................................
b. Dioxins/Furans ..............
11. Hybrid suspension/grate units designed to burn biomass/bio-based solids.
a. CO .................................
b. Dioxins/Furans ..............
12. Units designed to burn liquid fuel .............................
a. Particulate Matter ..........
b. Hydrogen Chloride ........
The emissions must not
exceed the following emission limits, except during
periods of startup and
shutdown
0.002 ng/dscm (TEQ) corrected to 7 percent oxygen.
560 ppm by volume on a
dry basis corrected to 3
percent oxygen.
0.005 ng/dscm (TEQ) corrected to 7 percent oxygen.
260 ppm by volume on a
dry basis corrected to 3
percent oxygen.
0.02 ng/dscm (TEQ) corrected to 7 percent oxygen.
1,010 ppm by volume on a
dry basis corrected to 3
percent oxygen.
0.2 ng/dscm (TEQ) corrected to 7 percent oxygen.
470 ppm by volume on a
dry basis corrected to 3
percent oxygen.
0.003 ng/dscm (TEQ) corrected to 7 percent oxygen.
1,500 ppm by volume on a
dry basis corrected to 3
percent oxygen.
0.2 ng/dscm (TEQ) corrected to 7 percent oxygen.
0.002 lb per MMBtu of
heat input (30-day rolling
average for units 250
MMBtu/hr or greater, 3run average for units
less than 250 MMBtu/hr).
0.0032 lb per MMBtu of
heat input.
3.0E–07 lb per MMBtu of
heat input.
d. CO .................................
srobinson on DSKHWCL6B1PROD with RULES5
c. Mercury ..........................
3 ppm by volume on a dry
basis corrected to 3 percent oxygen.
0.002 ng/dscm (TEQ) corrected to 7 percent oxygen.
0.002 lb per MMBtu of
heat input (30-day rolling
average for units 250
MMBtu/hr or greater, 3run average for units
less than 250 MMBtu/hr).
e. Dioxins/Furans ..............
13. Units designed to burn liquid fuel located in noncontinental States and territories.
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a. Particulate Matter ..........
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21MRR5
Using this specified sampling volume or test run
duration
Collect a minimum of 4
dscm per run.
1 hr minimum sampling
time.
Collect a minimum of 4
dscm per run.
1 hr minimum sampling
time.
Collect a minimum of 4
dscm per run.
1 hr minimum sampling
time.
Collect a minimum of 4
dscm per run.
1 hr minimum sampling
time.
Collect a minimum of 4
dscm per run.
1 hr minimum sampling
time.
Collect a minimum of 4
dscm per run.
Collect a minimum of 2
dscm per run.
For M26A, collect a minimum of 1 dscm per run;
for M26, collect a minimum of 60 liters per
run.
For M29, collect a minimum of 2 dscm per run;
for M30A or M30B, collect a minimum sample
as specified in the method; for ASTM D6784 a
collect a minimum of 2
dscm.
1 hr minimum sampling
time.
Collect a minimum of 4
dscm per run.
Collect a minimum of 2
dscm per run.
15702
Federal Register / Vol. 76, No. 54 / Monday, March 21, 2011 / Rules and Regulations
TABLE 12 TO SUBPART DDDDD OF PART 63—ALTERNATIVE EMISSION LIMITS FOR NEW OR RECONSTRUCTED BOILERS
AND PROCESS HEATERS THAT COMMENCED CONSTRUCTION OR RECONSTRUCTION AFTER JUNE 4, 2010, AND BEFORE MAY 20, 2011—Continued
For the following pollutants
b. Hydrogen Chloride ........
0.0032 lb per MMBtu of
heat input.
c. Mercury ..........................
7.8E–07 lb per MMBtu of
heat input.
d. CO .................................
If your boiler or process heater is in this subcategory
The emissions must not
exceed the following emission limits, except during
periods of startup and
shutdown
51 ppm by volume on a
dry basis corrected to 3
percent oxygen.
0.002 ng/dscm (TEQ) corrected to 7 percent oxygen.
0.0067 lb per MMBtu of
heat input (30-day rolling
average for units 250
MMBtu/hr or greater, 3run average for units
less than 250 MMBtu/hr).
0.0017 lb per MMBtu of
heat input.
e. Dioxins/Furans ..............
14. Units designed to burn gas 2 (other) gases .............
a. Particulate Matter ..........
b. Hydrogen Chloride ........
c. Mercury ..........................
7.9E–06 lb per MMBtu of
heat input.
d. CO .................................
3 ppm by volume on a dry
basis corrected to 3 percent oxygen.
0.08 ng/dscm (TEQ) corrected to 7 percent oxygen.
e. Dioxins/Furans ..............
a Incorporated
by reference, see § 63.14.
[FR Doc. 2011–4494 Filed 3–18–11; 8:45 am]
srobinson on DSKHWCL6B1PROD with RULES5
BILLING CODE 6560–50–P
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21MRR5
Using this specified sampling volume or test run
duration
For M26A, collect a minimum of 1 dscm per run;
for M26, collect a minimum of 60 liters per
run.
For M29, collect a minimum of 1 dscm per run;
for M30A or M30B, collect a minimum sample
as specified in the method; for ASTM D6784 a
collect a minimum of 2
dscm.
1 hr minimum sampling
time.
Collect a minimum of 4
dscm per run.
Collect a minimum of 1
dscm per run.
For M26A, collect a minimum of 1 dscm per run;
for M26, collect a minimum of 60 liters per
run.
For M29, collect a minimum of 1 dscm per run;
for M30A or M30B, collect a minimum sample
as specified in the method; for ASTM D6784 a
collect a minimum of 2
dscm.
1 hr minimum sampling
time.
Collect a minimum of 4
dscm per run.
Agencies
[Federal Register Volume 76, Number 54 (Monday, March 21, 2011)]
[Rules and Regulations]
[Pages 15608-15702]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2011-4494]
[[Page 15607]]
Vol. 76
Monday,
No. 54
March 21, 2011
Part V
Environmental Protection Agency
-----------------------------------------------------------------------
40 CFR Part 63
National Emission Standards for Hazardous Air Pollutants for Major
Sources: Industrial, Commercial, and Institutional Boilers and Process
Heaters; Final Rule
Federal Register / Vol. 76 , No. 54 / Monday, March 21, 2011 / Rules
and Regulations
[[Page 15608]]
-----------------------------------------------------------------------
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Part 63
[EPA-HQ-OAR-2002-0058; FRL-9272-8]
RIN 2060-AQ25
National Emission Standards for Hazardous Air Pollutants for
Major Sources: Industrial, Commercial, and Institutional Boilers and
Process Heaters
AGENCY: Environmental Protection Agency (EPA).
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: On September 13, 2004, under authority of section 112 of the
Clean Air Act, EPA promulgated national emission standards for
hazardous air pollutants for new and existing industrial/commercial/
institutional boilers and process heaters. On June 19, 2007, the United
States Court of Appeals for the District of Columbia Circuit vacated
and remanded the standards.
In response to the Court's vacatur and remand, EPA is, in this
action, establishing emission standards that will require industrial/
commercial/institutional boilers and process heaters located at major
sources to meet hazardous air pollutants standards reflecting the
application of the maximum achievable control technology. This rule
protects air quality and promotes public health by reducing emissions
of the hazardous air pollutants listed in section 112(b)(1) of the
Clean Air Act.
DATES: This final rule is effective on May 20, 2011. The incorporation
by reference of certain publications listed in this rule is approved by
the Director of the Federal Register as of May 20, 2011.
ADDRESSES: EPA established a single docket under Docket ID No. EPA-HQ-
OAR-2002-0058 for this action. All documents in the docket are listed
on the https://www.regulations.gov Web site. Although listed in the
index, some information is not publicly available, e.g., confidential
business information or other information whose disclosure is
restricted by statute. Certain other material, such as copyrighted
material, is not placed on the Internet and will be publicly available
only in hard copy form. Publicly available docket materials are
available either electronically through https://www.regulations.gov or
in hard copy at EPA's Docket Center, Public Reading Room, EPA West
Building, Room 3334, 1301 Constitution Avenue, NW., Washington, DC
20004. This Docket Facility is open from 8:30 a.m. to 4:30 p.m., Monday
through Friday, excluding legal holidays. The telephone number for the
Public Reading Room is (202) 566-1744, and the telephone number for the
Air Docket is (202) 566-1741.
FOR FURTHER INFORMATION CONTACT: Mr. Brian Shrager, Energy Strategies
Group, Sector Policies and Programs Division, (D243-01), Office of Air
Quality Planning and Standards, U.S. Environmental Protection Agency,
Research Triangle Park, North Carolina 27711; Telephone number: (919)
541-7689; Fax number (919) 541-5450; E-mail address:
shrager.brian@epa.gov.
SUPPLEMENTARY INFORMATION: The information presented in this preamble
is organized as follows:
I. General Information
A. Does this action apply to me?
B. Where can I get a copy of this document?
C. Judicial Review
II. Background Information
A. What is the statutory authority for this final rule?
B. EPA's Response to the Vacatur
C. What is the relationship between this final rule and other
combustion rules?
D. What are the health effects of pollutants emitted from
industrial/commercial/institutional boilers and process heaters?
E. What are the costs and benefits of this final rule?
III. Summary of this Final Rule
A. What is the source category regulated by this final rule?
B. What is the affected source?
C. What are the pollutants regulated by this final rule?
D. What emission limits and work practice standards must I meet?
E. What are the requirements during periods of startup,
shutdown, and malfunction?
F. What are the testing and initial compliance requirements?
G. What are the continuous compliance requirements?
H. What are the notification, recordkeeping and reporting
requirements?
I. Submission of Emissions Test Results to EPA
IV. Summary of Significant Changes Since Proposal
A. Applicability
B. Subcategories
C. Emission Limits
D. Work Practices
E. Energy Assessment Requirements
F. Requirements During Startup, Shutdown, and Malfunction
G. Testing and Initial Compliance
H. Continuous Compliance
I. Notification, Recordkeeping and Reporting
J. Technical/Editorial Corrections
K. Other
V. Major Source Public Comments and Responses
A. MACT Floor Analysis
B. Beyond the Floor
C. Rationale for Subcategories
D. Work Practices
E. New Data/Technical Corrections to Old Data
F. Startup, Shutdown, and Malfunction Requirements
G. Health Based Compliance Alternatives
H. Biased Data Collection From Phase II Information Collection
Request Testing
I. Issues Related to Carbon Monoxide Emission Limits
J. Cost Issues
K. Non-Hazardous Secondary Materials
VI. Impacts of This Final Rule
A. What are the air impacts?
B. What are the water and solid waste impacts?
C. What are the energy impacts?
D. What are the cost impacts?
E. What are the economic impacts?
F. What are the benefits of this final rule?
G. What are the secondary air impacts?
VII. Relationship of Final Action to Section 112(c)(6) of the Clean
Air Act
VIII. Statutory and Executive Order Reviews
A. Executive Orders 12866 and 13563: Regulatory Planning and
Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act as Amended by the Small Business
Regulatory Enforcement Fairness Act of 1996, 5 U.S.C. 601 et seq.
D. Unfunded Mandates Reform Act of 1995
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045: Protection of Children From
Environmental Health Risks and Safety Risks
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
I. National Technology Transfer and Advancement Act
J. Executive Order 12898: Federal Actions to Address
Environmental Justice in Minority Populations and Low-Income
Populations
K. Congressional Review Act
I. General Information
A. Does this action apply to me?
The regulated categories and entities potentially affected by the
final standards include:
------------------------------------------------------------------------
Examples of
Category NAICS code \1\ potentially
regulated entities
------------------------------------------------------------------------
Any industry using a boiler 211................. Extractors of crude
or process heater as petroleum and
defined in the final rule. natural gas.
[[Page 15609]]
321................. Manufacturers of
lumber and wood
products.
322................. Pulp and paper
mills.
325................. Chemical
manufacturers.
324................. Petroleum
refineries, and
manufacturers of
coal products.
316, 326, 339....... Manufacturers of
rubber and
miscellaneous
plastic products.
331................. Steel works, blast
furnaces.
332................. Electroplating,
plating, polishing,
anodizing, and
coloring.
336................. Manufacturers of
motor vehicle parts
and accessories.
221................. Electric, gas, and
sanitary services.
622................. Health services.
611................. Educational
services.
------------------------------------------------------------------------
\1\ North American Industry Classification System.
This table is not intended to be exhaustive, but rather provides a
guide for readers regarding entities likely to be affected by this
action. To determine whether your facility, company, business,
organization, etc., would be regulated by this action, you should
examine the applicability criteria in 40 CFR 63.7485 of subpart DDDDD
(National Emission Standards for Hazardous Air Pollutants (NESHAP) for
Industrial, Commercial, and Institution Boilers and Process Heaters).
If you have any questions regarding the applicability of this action to
a particular entity, consult either the air permitting authority for
the entity or your EPA regional representative as listed in 40 CFR
63.13 of subpart A (General Provisions).
B. Where can I get a copy of this document?
In addition to being available in the docket, an electronic copy of
this action will also be available on the Worldwide Web (WWW) through
the Technology Transfer Network (TTN). Following signature, a copy of
the action will be posted on the TTN's policy and guidance page for
newly proposed or promulgated rules at the following address: https://www.epa.gov/ttn/oarpg/. The TTN provides information and technology
exchange in various areas of air pollution control.
C. Judicial Review
Under the Clean Air Act (CAA) section 307(b)(1), judicial review of
this final rule is available only by filing a petition for review in
the U.S. Court of Appeals for the District of Columbia Circuit by May
20, 2011. Under CAA section 307(d)(7)(B), only an objection to this
final rule that was raised with reasonable specificity during the
period for public comment can be raised during judicial review. This
section also provides a mechanism for us to convene a proceeding for
reconsideration, ``[i]f the person raising an objection can demonstrate
to EPA that it was impracticable to raise such objection within [the
period for public comment] or if the grounds for such objection arose
after the period for public comment (but within the time specified for
judicial review) and if such objection is of central relevance to the
outcome of this rule.'' Any person seeking to make such a demonstration
to us should submit a Petition for Reconsideration to the Office of the
Administrator, Environmental Protection Agency, Room 3000, Ariel Rios
Building, 1200 Pennsylvania Ave., NW., Washington, DC 20004, with a
copy to the person listed in the preceding FOR FURTHER INFORMATION
CONTACT section, and the Associate General Counsel for the Air and
Radiation Law Office, Office of General Counsel (Mail Code 2344A),
Environmental Protection Agency, 1200 Pennsylvania Ave., NW.,
Washington, DC 20004. Note, under CAA section 307(b)(2), the
requirements established by this final rule may not be challenged
separately in any civil or criminal proceedings brought by EPA to
enforce these requirements.
II. Background Information
A. What is the statutory authority for this final rule?
Section 112(d) of the CAA requires EPA to set emissions standards
for hazardous air pollutants (HAP) emitted by major stationary sources
based on the performance of the maximum achievable control technology
(MACT). The MACT standards for existing sources must be at least as
stringent as the average emissions limitation achieved by the best
performing 12 percent of existing sources (for which the Administrator
has emissions information) or the best performing 5 sources for source
categories with less than 30 sources (CAA section 112(d)(3)(A) and
(B)). This level of minimum stringency is called the MACT floor. For
new sources, MACT standards must be at least as stringent as the
control level achieved in practice by the best controlled similar
source (CAA section 112(d)(3)). EPA also must consider more stringent
``beyond-the-floor'' control options. When considering beyond-the-floor
options, EPA must consider not only the maximum degree of reduction in
emissions of HAP, but must take into account costs, energy, and nonair
environmental impacts when doing so.
With respect to alkylated lead compounds; polycyclic organic matter
(POM); hexachlorobenzene; mercury (Hg); polychlorinated biphenyls;
2,3,7,8-tetrachlorodibenzofurans; and 2,3,7,8-tetrachlorodibenzo-p-
dioxin, the CAA section 112(c)(6) requires EPA to list categories and
subcategories of sources assuring that sources accounting for not less
than 90 percent of the aggregate emissions of each such pollutant are
subject to standards under subsection 112(d)(2) or (d)(4). Standards
established under CAA section 112(d)(2) must reflect the performance of
MACT. ``Industrial Coal Combustion,'' ``Industrial Oil Combustion,''
``Industrial Wood/Wood Residue Combustion,'' ``Commercial Coal
Combustion,'' ``Commercial Oil Combustion,'' and ``Commercial Wood/Wood
Residue Combustion'' are listed as source categories for regulation
pursuant to CAA section 112(c)(6) due to emissions of POM and Hg (63 FR
17838, 17848, April 10, 1998). In the documentation for the 112(c)(6)
listing, the commercial fuel combustion categories included
institutional fuel combustion (``1990 Emissions Inventory of Section
112(c)(6) Pollutants, Final Report,'' April 1998).
CAA section 129(a)(1)(A) requires EPA to establish specific
performance standards, including emission limitations, for ``solid
waste incineration units'' generally, and, in particular, for ``solid
waste incineration units combusting commercial or industrial waste''
(section 129(a)(1)(D)). Section 129 defines ``solid waste incineration
unit'' as ``a distinct operating unit of any facility which combusts
any solid waste material from commercial or industrial establishments
or the general public.''
[[Page 15610]]
Section 129(g)(1). Section 129 also provides that ``solid waste'' shall
have the meaning established by EPA pursuant to its authority under the
Resource Conservation and Recovery Act. Section 129(g)(6).
In Natural Resources Defense Council v. EPA, 489 F. 3d 1250, 1257-
61 (D.C. Cir. 2007), the court vacated the Commercial and Industrial
Solid Waste Incineration (CISWI) Definitions Rule, 70 FR 55568
(September 22, 2005), which EPA issued pursuant to CAA section
129(a)(1)(D). In that rule, EPA defined the term ``commercial or
industrial solid waste incineration unit'' to mean a combustion unit
that combusts ``commercial or industrial waste.'' The CISWI definitions
rule defined ``commercial or industrial waste'' to mean waste combusted
at a unit that does not recover thermal energy from the combustion for
a useful purpose. Under these definitions, only those units that
combusted commercial or industrial waste and were not designed to, or
did not operate to, recover thermal energy from the combustion would be
subject to section 129 standards. The District of Columbia Circuit (DC
Circuit) rejected the definitions contained in the CISWI Definitions
Rule and interpreted the term ``solid waste incineration unit'' in CAA
section 129(g)(1) ``to unambiguously include among the incineration
units subject to its standards any facility that combusts any
commercial or industrial solid waste material at all--subject to the
four statutory exceptions identified in [CAA section 129(g)(1).]'' NRDC
v. EPA, 489 F.3d 1250, 1257-58. A more detailed discussion of this
decision, as well as other court decisions relevant to today's action,
can be found in the June 4, 2010, preamble to the proposed rule. See 75
FR 32009.
CAA section 129 covers any facility that combusts any solid waste;
CAA section 129(g)(6) directs the Agency to the Resource Conservation
and Recovery Act (RCRA) in terms of the definition of solid waste. In
this Federal Register, EPA is issuing a definition of solid waste for
purposes of Subtitle D of RCRA. If a unit combusts solid waste, it is
subject to CAA section 129 of the Act, unless it falls within one of
the four specified exceptions in CAA section 129(g).
The solid waste definitional rulemaking under RCRA is being
finalized in a parallel action and is relevant to this proceeding
because some industrial, commercial, or institutional boilers and
process heaters combust secondary materials as alternative fuels. If
industrial, commercial, or institutional boilers or process heaters
combust secondary materials that are solid waste under the final
definitional rule, those units would be subject to emission standards
issued under section 129. The units subject to this final rule include
those industrial, commercial, or institutional boilers and process
heaters that do not combust solid waste, as well as boilers and process
heaters that combust solid waste but qualify for one of the statutory
exclusions contained in section 129(g)(1). EPA recognizes that it has
imperfect information on the exact nature of the secondary materials
which boilers and process heaters combust, including, for example, how
much processing of such materials occurs, if any. We used the
information currently available to the Agency to determine which units
combust solid waste materials and, therefore, are subject to CAA
section 129, and which units do not combust solid waste (or qualify for
an exclusion from section 129) and, therefore, are subject to CAA
section 112.
B. EPA's Response to the Vacatur
A description of EPA's information collection efforts and a
description of the development of EPA's proposed response to the NRDC
v. EPA mandate is contained in the preamble to the proposed rule. See
75 FR 32010-32011. After consideration of public comments on the
proposed rule, we have made appropriate revisions to the final rule,
and a description of the major changes is provided in this preamble.
The changes reflect EPA's consideration of public comments and the
consideration of additional information and emissions data provided
through the public comment process. The changes also reflect
adjustments to the definition of non-hazardous solid waste as set forth
in a parallel final action. That final rule contains some revisions to
the definition of non-hazardous solid waste proposed by EPA in June
2010. Accordingly, the population of combustion units subject to CAA
section 129 (because they combust solid waste) and the population of
boilers and process heaters subject to CAA section 112 (because they do
not combust solid waste) were established considering the final solid
waste definition issued today. We used the updated inventories and all
available data, as appropriate, to develop the final standards for
boilers and process heaters under CAA section 112 and, in a separate
parallel action, the final standards for commercial and industrial
solid waste incineration units covered by CAA section 129. We used all
of the appropriate information available to the Administrator to
calculate the MACT floors, set emission limits, and evaluate the
emission impacts of various regulatory options for these final
rulemakings.
C. What is the relationship between this final rule and other
combustion rules?
This final rule addresses the combustion of non-solid waste
materials in boilers and process heaters located at major sources of
HAP. If an owner or operator of an affected source subject to these
standards were to start combusting a solid waste (as defined by the
Administrator under RCRA), the affected source would cease to be
subject to this action and would instead be subject to regulation under
CAA section 129. A rulemaking under CAA section 129 is being finalized
in a parallel action and is relevant to this action because it would
apply to boilers and process heaters that combust any solid waste and
are located at a major source. In this final boiler rulemaking, EPA is
providing specific language to ensure clarity regarding the necessary
steps that must be followed for combustion units that begin combusting
non-hazardous solid waste materials and become subject to section 129
standards instead of section 112 standards or combustion units that
discontinue combustion of non-hazardous solid waste materials and
become subject to section 112 standards instead of section 129
standards.
In addition to combustion units that may switch between the section
112 boiler standards and the section 129 incinerator standards, there
are certain instances where boilers and process heaters are already
regulated under other MACT standards. In such cases, the boilers and
process heaters that are already subject to another MACT standard are
not subject to the boiler standards.
In 1986, EPA codified new source performance standards (NSPS) for
industrial boilers (40 CFR part 60, subparts Db and Dc) and portions of
those standards were revised in 1999 and 2006. The NSPS regulates
emissions of particulate matter (PM), sulfur dioxide (SO2),
and nitrogen oxide (NOX) from boilers constructed after June
19, 1984. Sources subject to the NSPS will also be subject to the final
CAA section 112(d) standards for boilers and process heaters because
the section 112(d) standards regulate HAP emissions while the NSPS do
not. However, in developing this final rule, we considered the
monitoring requirements, testing requirements, and recordkeeping
requirements of the NSPS to avoid duplicating requirements.
[[Page 15611]]
D. What are the health effects of pollutants emitted from industrial/
commercial/institutional boilers and process heaters?
This final rule protects air quality and promotes the public health
by reducing emissions of some of the HAP listed in CAA section
112(b)(1). As noted above, emissions data collected during development
of the rule show that hydrogen chloride (HCl) emissions represent the
predominant HAP emitted by industrial, commercial, and institutional
(ICI) boilers, accounting for 69 percent of the total HAP emissions.\1\
ICI boilers and process heaters also emit lesser amounts of hydrogen
fluoride, accounting for about 21 percent of total HAP emissions, and
metals (arsenic, beryllium, cadmium, chromium, cobalt, lead, manganese
(Mn), Hg, nickel, and selenium) accounting for about 6 percent of total
HAP emissions. Organic HAP (formaldehyde, POM, acetaldehyde, benzene)
account for about 4 percent of total HAP emissions. Exposure to these
HAP, depending on exposure duration and levels of exposures, can be
associated with a variety of adverse health effects. These adverse
health effects may include, for example, irritation of the lung, skin,
and mucus membranes, effects on the central nervous system, damage to
the kidneys, and alimentary effects such as nausea and vomiting. We
have classified two of the HAP as human carcinogens (arsenic and
chromium VI) and four as probable human carcinogens (cadmium, lead,
dioxins/furans, and nickel). We do not know the extent to which the
adverse health effects described above occur in the populations
surrounding these facilities. However, to the extent the adverse
effects do occur, this final rule would reduce emissions and subsequent
exposures.
---------------------------------------------------------------------------
\1\ See Memorandum ``Methodology for Estimating Impacts from
Industrial, Commercial, Institutional Boilers and Process Heaters at
Major Sources of Hazardous Air Pollutant Emissions'' located in the
docket.
---------------------------------------------------------------------------
E. What are the costs and benefits of this final rule?
EPA estimated the costs and benefits associated with the final
rule, and the results are shown in the following table. For more
information on the costs and benefits for this rule, see the Regulatory
Impact Analysis (RIA).
Summary of the Monetized Benefits, Social Costs, and Net Benefits for the Boiler MACT in 2014
[Millions of 2008$]
----------------------------------------------------------------------------------------------------------------
3% Discount rate 7% Discount rate
----------------------------------------------------------------------------------------------------------------
Selected
----------------------------------------------------------------------------------------------------------------
Total Monetized Benefits \2\............ $22,000 to $54,000............. $20,000 to $49,000
Total Social Costs \3\.................. $1,500......................... $1,500
Net Benefits............................ $20,500 to $52,500............. $18,500 to $47,500
Non-monetized Benefits.................. 112,000 tons of CO, 30,000 tons
of HCl, 820 tons of HF, 2,800
pounds of Hg.
----------------------------------------------------------------------------------------------------------------
2,700 tons of other metals, 23
grams of dioxins/furans (TEQ),
Health effects from SO2
exposure, Ecosystem effects,
Visibility impairment.
----------------------------------------------------------------------------------------------------------------
Alternative
----------------------------------------------------------------------------------------------------------------
Total Monetized Benefits \2\............ $18,000 to $43,000............. $16,000 to $39,000
Total Social Costs \3\.................. $1,900......................... $1,900
Net Benefits............................ $16,100 to $41,100............. $14,100 to $37,100
Non-monetized Benefits.................. 112,000 tons of CO, 22,000 tons
of HCl, 620 tons of HF, 2,400
pounds of Hg, 2,600 tons of
other metals, 23 grams of
dioxins/furans (TEQ), Health
effects from SO2 exposure,
Ecosystem effects, Visibility
impairment.
----------------------------------------------------------------------------------------------------------------
\1\ All estimates are for the implementation year (2014), and are rounded to two significant figures. These
results include units anticipated to come online and the lowest cost disposal assumption.
\2\ The total monetized benefits reflect the human health benefits associated with reducing exposure to PM2.5
through reductions of directly emitted PM2.5 and PM2.5 precursors such as SO2, as well as reducing exposure to
ozone through reductions of VOCs. It is important to note that the monetized benefits include many but not all
health effects associated with PM2.5 exposure. Benefits are shown as a range from Pope et al. (2002) to Laden
et al. (2006). These models assume that all fine particles, regardless of their chemical composition, are
equally potent in causing premature mortality because there is no clear scientific evidence that would support
the development of differential effects estimates by particle type. These estimates include energy disbenefits
valued at $23 million for the selected option and $35 million for the alternative option. Ozone benefits are
valued at $3.6 to $15 million for both options.
\3\ The methodology used to estimate social costs for one year in the multimarket model using surplus changes
results in the same social costs for both discount rates.
III. Summary of This Final Rule
This section summarizes the requirements of this action. Section IV
below provides a summary of the significant changes to this final rule
following proposal.
A. What is the source category regulated by this final rule?
ICI boilers and process heaters located at major sources of HAP are
regulated by this final rule. Waste heat boilers and boilers and
process heaters that combust solid waste, except for specific
exceptions to the definition of a solid waste incineration unit
outlined in section 129(g)(1), are not subject to this final rule.
B. What is the affected source?
This final rule affects industrial boilers, institutional boilers,
commercial boilers, and process heaters. A process heater is defined as
a unit in which the combustion gases do not directly come into contact
with process material or gases in the combustion chamber (e.g.,
indirect fired). A boiler is defined as an enclosed device using
controlled flame combustion and having the primary purpose of
recovering thermal energy in the form of steam or hot water.
[[Page 15612]]
C. What are the pollutants regulated by this final rule?
This final rule regulates HCl (as a surrogate for acid gas HAP), PM
(as a surrogate for non-Hg HAP metals), carbon monoxide (CO) (as a
surrogate for non-dioxin/furan organic HAP), Hg, and dioxin/furan
emissions from boilers and process heaters.
D. What emission limits and work practice standards must I meet?
You must meet the emission limits presented in Table 1 of this
preamble. This final rule includes 15 subcategories. Emission limits
are established for new and existing sources for each of the
subcategories, which are based on unit design.
Metallic HAP (regulated using PM as a surrogate), HCl, and Hg are
``fuel-based pollutants'' that are a direct result of contaminants in
the fuels that are combusted. For those pollutants, if your new or
existing unit combusts at least 10 percent solid fuel on an annual
basis, your unit is subject to emission limits that are based on data
from all of the solid fuel-fired combustor designs. If your new or
existing unit combusts at least 10 percent liquid fuel and less than 10
percent solid fuel and your facility is located in the continental
United States, your unit is subject to the liquid fuel emission limits
for the fuel-based pollutants. If your facility is located outside of
North America (referred to as a non-continental unit for the remainder
of the preamble and in this final rule) and your new or existing unit
combusts at least 10 percent liquid fuel and less than 10 percent solid
fuel, your unit is subject to the non-continental liquid fuel emission
limits for the fuel-based pollutants. Finally, for the fuel-based
pollutants, if your unit combusts gaseous fuel that does not qualify as
a ``Gas 1'' fuel, your unit is subject to the Gas 2 emission limits in
Table 1 of this preamble. If your unit is a Gas 1 unit (that is, it
combusts only natural gas, refinery gas, or equivalent fuel (other gas
that qualifies as Gas 1 fuel)), with limited exceptions for gas
curtailments and emergencies, your unit is subject to a work practice
standard that requires an annual tune-up in lieu of emission limits.
For the combustion-based pollutants, CO (used as a surrogate for
non-dioxin organic HAP) and dioxin/furan, your unit is subject to the
emission limits for the design-based subcategories shown in Table 1 of
this preamble. If your new or existing boiler or process heater burns
at least 10 percent biomass on an annual average heat input \2\ basis,
the unit is in one of the biomass subcategories. If your new or
existing boiler or process heater burns at least 10 percent coal, on an
annual average heat input basis, and less than 10 percent biomass, on
an annual average heat input basis, the unit is in one of the coal
subcategories. If your facility is located in the continental United
States and your new or existing boiler or process heater burns at least
10 percent liquid fuel (such as distillate oil, residual oil) and less
than 10 percent coal and less than 10 percent biomass, on an annual
average heat input basis, your unit is in the liquid subcategory. If
your non-continental new or existing boiler or process heater burns at
least 10 percent liquid fuel (such as distillate oil, residual oil) and
less than 10 percent coal and less than 10 percent biomass, on an
annual average heat input basis, your unit is in the non-continental
liquid subcategory. Finally, for the combustion-based pollutants, if
your unit combusts gaseous fuel that does not qualify as a ``Gas 1''
fuel, your unit is subject to the Gas 2 emission limits in Table 1. If
your unit combusts only natural gas, refinery gas, or equivalent fuel
(other gas that qualifies as Gas 1 fuel), with limited exceptions for
gas curtailment and emergencies, your unit is subject to a work
practice standard that requires an annual tune-up in lieu of emission
limits.
---------------------------------------------------------------------------
\2\ Heat input means heat derived from combustion of fuel in a
boiler or process heater and does not include the heat derived from
preheated combustion air, recirculated flue gases or exhaust from
other sources (such as stationary gas turbines, internal combustion
engines, and kilns).
Table 1--Emission Limits for Boilers and Process Heaters
[Pounds per million British thermal units]
----------------------------------------------------------------------------------------------------------------
Carbon
Particulate Hydrogen monoxide (CO) Dioxin/furan
Subcategory matter (PM) chloride Mercury (Hg) (ppm @3% (TEQ) (ng/
(HCl) oxygen) dscm)
----------------------------------------------------------------------------------------------------------------
Existing--Coal Stoker............ 0.039 0.035 0.0000046 270 0.003
Existing--Coal Fluidized Bed..... 0.039 0.035 0.0000046 82 0.002
Existing--Pulverized Coal........ 0.039 0.035 0.0000046 160 0.004
Existing--Biomass Stoker/other... 0.039 0.035 0.0000046 490 0.005
Existing--Biomass Fluidized Bed.. 0.039 0.035 0.0000046 430 0.02
Existing--Biomass Dutch Oven/ 0.039 0.035 0.0000046 470 0.2
Suspension Burner...............
Existing--Biomass Fuel Cells..... 0.039 0.035 0.0000046 690 4
Existing--Biomass Suspension/ 0.039 0.035 0.0000046 3,500 0.2
Grate...........................
Existing--Liquid................. 0.0075 0.00033 0.0000035 10 4
Existing--Gas 2 (Other Process 0.043 0.0017 0.000013 9.0 0.08
Gases)..........................
Existing--non-continental liquid. 0.0075 0.00033 0.00000078 160 4
New--Coal Stoker................. 0.0011 0.0022 0.0000035 6 0.003
New--Coal Fluidized Bed.......... 0.0011 0.0022 0.0000035 18 0.002
New--Pulverized Coal............. 0.0011 0.0022 0.0000035 12 0.003
New--Biomass Stoker.............. 0.0011 0.0022 0.0000035 160 0.005
New--Biomass Fluidized Bed....... 0.0011 0.0022 0.0000035 260 0.02
New--Biomass Dutch Oven/ 0.0011 0.0022 0.0000035 470 0.2
Suspension Burner...............
New--Biomass Fuel Cells.......... 0.0011 0.0022 0.0000035 470 0.003
New--Biomass Suspension/Grate.... 0.0011 0.0022 0.0000035 1,500 0.2
New--Liquid...................... 0.0013 0.00033 0.00000021 3 0.002
New--Gas 2 (Other Process Gases). 0.0067 0.0017 0.0000079 3 0.08
New--non-continental liquid...... 0.0013 0.00033 0.00000078 51 0.002
----------------------------------------------------------------------------------------------------------------
[[Page 15613]]
The emission limits in Table 1 apply only to new and existing
boilers and process heaters that have a designed heat input capacity of
10 million British thermal units per hour (MMBtu/hr) or greater. We
also are providing optional output-based standards in this final rule.
Pursuant to CAA section 112(h), we are requiring a work practice
standard for four particular classes of boilers and process heaters:
New and existing units that have a designed heat input capacity of less
than 10 MMBtu/hr, and new and existing units in the Gas 1 (natural gas/
refinery gas) subcategory and in the metal process furnaces
subcategory. The work practice standard for these boilers and process
heaters requires the implementation of a tune-up program as described
in section III.F of this preamble.
We are also finalizing a beyond-the-floor standard for all existing
major source facilities having affected boilers or process heaters that
would require the performance of a one-time energy assessment, as
described in section III.F of this preamble, by qualified personnel, on
the affected boilers and facility to identify any cost-effective energy
conservation measures.
E. What are the requirements during periods of startup, shutdown, and
malfunction?
Consistent with Sierra Club v. EPA, EPA has established standards
in this final rule that apply at all times. In establishing the
standards in this final rule, EPA has taken into account startup and
shutdown periods and, for the reasons explained below, has established
different standards for those periods.
EPA has revised this final rule to require sources to meet a work
practice standard, which requires following the manufacturer's
recommended procedures for minimizing periods of startup and shutdown,
for all subcategories of new and existing boilers and process heaters
(that would otherwise be subject to numeric emission limits) during
periods of startup and shutdown. As discussed in Section V.F of this
preamble, we considered whether performance testing, and therefore,
enforcement of numeric emission limits, would be practicable during
periods of startup and shutdown. EPA determined that it is not
technically feasible to complete stack testing--in particular, to
repeat the multiple required test runs--during periods of startup and
shutdown due to physical limitations and the short duration of startup
and shutdown periods. Therefore, we have established the separate work
practice standard for periods of startup and shutdown.
Periods of startup, normal operations, and shutdown are all
predictable and routine aspects of a source's operations. However, by
contrast, malfunction is defined as a ``sudden, infrequent, and not
reasonably preventable failure of air pollution control and monitoring
equipment, process equipment or a process to operate in a normal or
usual manner * * * ''(40 CFR 63.2). EPA has determined that
malfunctions should not be viewed as a distinct operating mode and,
therefore, any emissions that occur at such times do not need to be
factored into development of CAA section 112(d) standards, which, once
promulgated, apply at all times. In Mossville Environmental Action Now
v. EPA, 370 F.3d 1232, 1242 (D.C. Cir. 2004), the court upheld as
reasonable standards that had factored in variability of emissions
under all operating conditions. However, nothing in section 112(d) or
in case law requires that EPA anticipate and account for the
innumerable types of potential malfunction events in setting emission
standards. See, Weyerhaeuser v. Costle, 590 F.2d 1011, 1058 (D.C. Cir.
1978) (``In the nature of things, no general limit, individual permit,
or even any upset provision can anticipate all upset situations. After
a certain point, the transgression of regulatory limits caused by
`uncontrollable acts of third parties,' such as strikes, sabotage,
operator intoxication or insanity, and a variety of other
eventualities, must be a matter for the administrative exercise of
case-by-case enforcement discretion, not for specification in advance
by regulation.'')
Further, it is reasonable to interpret section 112(d) as not
requiring EPA to account for malfunctions in setting emissions
standards. For example, we note that Section 112 uses the concept of
``best performing'' sources in defining MACT, the level of stringency
that major source standards must meet. Applying the concept of ``best
performing'' to a source that is malfunctioning presents significant
difficulties. The goal of best performing sources is to operate in such
a way as to avoid malfunctions of their units.
Moreover, even if malfunctions were considered a distinct operating
mode, we believe it would be impracticable to take malfunctions into
account in setting CAA section 112(d) standards for boilers and process
heaters. As noted above, by definition, malfunctions are sudden and
unexpected events and it would be difficult to set a standard that
takes into account the myriad different types of malfunctions that can
occur across all sources in the category. Moreover, malfunctions can
vary in frequency, degree, and duration, further complicating standard
setting.
In the event that a source fails to comply with the applicable CAA
section 112(d) standards as a result of a malfunction event, EPA would
determine an appropriate response based on, among other things, the
good faith efforts of the source to minimize emissions during
malfunction periods, including preventative and corrective actions, as
well as root cause analyses to ascertain and rectify excess emissions.
EPA would also consider whether the source's failure to comply with the
CAA section 112(d) standard was, in fact, ``sudden, infrequent, not
reasonably preventable'' and was not instead ``caused in part by poor
maintenance or careless operation.'' 40 CFR 63.2 (definition of
malfunction).
Finally, EPA recognizes that even equipment that is properly
designed and maintained can sometimes fail and that such failure can
sometimes cause an exceedance of the relevant emission standard. (See,
e.g., State Implementation Plans: Policy Regarding Excessive Emissions
During Malfunctions, Startup, and Shutdown (Sept. 20, 1999); Policy on
Excess Emissions During Startup, Shutdown, Maintenance, and
Malfunctions (Feb. 15, 1983)). EPA is, therefore, adding to this final
rule an affirmative defense to civil penalties for exceedances of
numerical emission limits that are caused by malfunctions. See 40 CFR
63.7575 (defining ``affirmative defense'' to mean, in the context of an
enforcement proceeding, a response or defense put forward by a
defendant, regarding which the defendant has the burden of proof, and
the merits of which are independently and objectively evaluated in a
judicial or administrative proceeding.). We also have added other
regulatory provisions to specify the elements that are necessary to
establish this affirmative defense; the source must prove by a
preponderance of the evidence that it has met all of the elements set
forth in 63.7501. (See 40 CFR 22.24). The criteria ensure that the
affirmative defense is available only where the event that causes an
exceedance of the emission limit meets the narrow definition of
malfunction in 40 CFR 63.2 (sudden, infrequent, not reasonably
preventable and not caused by poor maintenance and or careless
operation). For example, to successfully assert the affirmative
defense, the source must prove by a preponderance of the evidence that
excess emissions ``[w]ere caused by a sudden, infrequent, and
unavoidable failure of air pollution control and monitoring equipment,
[[Page 15614]]
process equipment, or a process to operate in a normal or usual manner
* * *.'' The criteria also are designed to ensure that steps are taken
to correct the malfunction, to minimize emissions in accordance with
section 63.7500(a)(3) and to prevent future malfunctions. For example,
the source must prove by a preponderance of the evidence that
``[r]epairs were made as expeditiously as possible when the applicable
emission limitations were being exceeded * * *'' and that ``[a]ll
possible steps were taken to minimize the impact of the excess
emissions on ambient air quality, the environment and human health * *
*.'' In any judicial or administrative proceeding, the Administrator
may challenge the assertion of the affirmative defense and, if the
respondent has not met its burden of proving all of the requirements in
the affirmative defense, appropriate penalties may be assessed in
accordance with Section 113 of the CAA (see also 40 CFR 22.77).
F. What are the testing and initial compliance requirements?
We are requiring that the owner or operator of a new or existing
boiler or process heater must conduct performance tests to demonstrate
compliance with all applicable emission limits. Affected units would be
required to conduct the following compliance tests where applicable:
(1) Conduct initial and annual stack tests to determine compliance
with the PM emission limits using EPA Method 5 or 17.
(2) Conduct initial and annual stack tests to determine compliance
with the Hg emission limits using EPA method 29 or ASTM-D6784-02
(Ontario Hydro Method).
(3) Conduct initial and annual stack tests to determine compliance
with the HCl emission limits using EPA Method 26A or EPA Method 26 (if
no entrained water droplets in the sample).
(4) Use EPA Method 19 to convert measured concentration values to
pound per million Btu values.
(5) Conduct initial and annual test to determine compliance with
the CO emission limits using EPA Method 10.
(6) Conduct initial test to determine compliance with the dioxin/
furan emission limits using EPA Method 23.
As part of the initial compliance demonstration, we are requiring
that you monitor specified operating parameters during the initial
performance tests that you would conduct to demonstrate compliance with
the PM, Hg, HCl, CO, and dioxin/furan emission limits. You must
calculate the average hourly parameter values measured during each test
run over the three run performance test. The lowest or highest hourly
average of the three test run values (depending on the parameter
measured) for each applicable parameter would establish the site-
specific operating limit. The applicable operating parameters for which
operating limits would be required to be established are based on the
emissions limits applicable to your unit as well as the types of add-on
controls on the unit. The following is a summary of the operating
limits that we are requiring to be established for the various types of
the following units:
(1) For boilers and process heaters with wet PM scrubbers, you must
measure pressure drop and liquid flow rate of the scrubber during the
performance test, and calculate the average hourly values during each
test run. The lowest hourly average determined during the three test
runs establishes your minimum site-specific pressure drop and liquid
flow rate operating levels.
(2) If you are complying with an HCl emission limit using a wet
acid gas scrubber, you must measure pH and liquid flow rate of the
scrubber sorbent during the performance test, and calculate the average
hourly values during each test run of the performance test for HCl and
determine the lowest hourly average of the pH and liquid flow rate for
each test run for the performance test. This establishes your minimum
pH and liquid flow rate operating limits.
(3) For boilers and process heaters with sorbent injection, you
must measure the sorbent injection rate for each acid gas sorbent used
during the performance tests for HCl and for activated carbon for Hg
and dioxin/furan and calculate the hourly average for each sorbent
injection rate during each test run. The lowest hourly average measured
during the performance tests becomes your site-specific minimum sorbent
injection rate operating limit. If different acid gas sorbents and/or
injection rates are used during the HCl test, the lowest hourly average
value for each sorbent becomes your site-specific operating limit. When
your unit operates at lower loads, multiply your sorbent injection rate
by the load fraction (operating heat input divided by the average heat
input during your last compliance test for the appropriate pollutant)
to determine the required parameter value.
(4) For boilers and process heaters with fabric filters not subject
to PM Continuous Emission Monitoring System (CEMS) or continuous
compliance with an opacity limit (i.e., COMS), the fabric filter must
be operated such that the bag leak detection system alarm does not
sound more than 5 percent of the operating time during any 6-month
period unless a CEMS is installed to measure PM.
(5) For boilers and process heaters with electrostatic
precipitators (ESP) not subject to PM CEMS or continuous compliance
with an opacity limit (i.e., COMS) and you must measure the secondary
voltage and secondary current of the ESP collection fields during the
Hg and PM performance test. You then calculate the average total
secondary electric power value from these parameters for each test run.
The lowest average total secondary electric power measured during the
three test runs establishes your site-specific minimum operating limit
for the ESP.
(6) For boilers and process heaters that choose to demonstrate
compliance with the Hg emission limit on the basis of fuel analysis,
you are required to measure the Hg content of the inlet fuel that was
burned during the Hg performance test. This value is your maximum fuel
inlet Hg operating limit.
(7) For boilers and process heaters that choose to demonstrate
compliance with the HCl emission limit on the basis of fuel analysis,
you are required to measure the chlorine content of the inlet fuel that
was burned during the HCl performance test. This value is your maximum
fuel inlet chlorine operating limit.
(8) For boilers and process heaters that are subject to a CO
emission limit and a dioxin/furan emission limit, you are required to
measure the oxygen concentration in the flue gas during the initial CO
and dioxin/furan performance test. The lowest hourly average oxygen
concentration measured during the most recent performance test is your
operating limit, and your unit must operate at or above your operating
limit on a 12-hour block average basis.
These operating limits do not apply to owners or operators of
boilers or process heaters having a heat input capacity of less than 10
MMBtu/hr or boilers or process heaters of any size which combust
natural gas or other clean gas, metal process furnaces, or limited use
units, as discussed in section IV.D.3 of this preamble. Instead, owners
or operators of such boilers and process heaters shall submit to the
delegated authority or EPA, as appropriate, if requested, documentation
that a tune-up meeting the requirements of this final rule was
conducted. In order to comply with the work practice standard, a tune-
up procedure must include the following:
[[Page 15615]]
(1) Inspect the burner, and clean or replace any components of the
burner as necessary,
(2) Inspect the flame pattern and make any adjustments to the
burner necessary to optimize the flame pattern consistent with the
manufacturer's specifications,
(3) Inspect the system controlling the air-to-fuel ratio, and
ensure that it is correctly calibrated and functioning properly,
(4) Optimize total emissions of CO consistent with the
manufacturer's specifications,
(5) Measure the concentration in the effluent stream of CO in parts
per million by volume dry (ppmvd), before and after the adjustments are
made,
(6) Submit to the delegated authority or EPA an annual report
containing the concentrations of CO in the effluent stream in ppmvd,
and oxygen in percent dry basis, measured before and after the
adjustments of the boiler, a description of any corrective actions
taken as a part of the combustion adjustment, and the type and amount
of fuel used over the 12 months prior to the annual adjustment.
Further, all owners or operators of major source facilities having
boilers and process heaters subject to this final rule are required to
submit to the delegated authority or EPA, as appropriate, documentation
that an energy assessment was performed, by a qualified energy
assessor, and the cost-effective energy conservation measures
indentified.
G. What are the continuous compliance requirements?
To demonstrate continuous compliance with the emission limitations,
we are requiring the following:
(1) For units combusting coal, biomass, or residual fuel oil (i.e.,
No 4, 5 or 6 fuel oil) with heat input capacities of less than 250
MMBtu/hr that do not use a wet scrubber, we are requiring that opacity
levels be maintained to less than 10 percent (daily average) for
existing and new units with applicable emission limits. Or, if the unit
is controlled with a fabric filter, instead of continuous monitoring of
opacity, the fabric filter must be continuously operated such that the
bag leak detection system alarm does not sound more than 5 percent of
the operating time during any 6-month period (unless a PM CEMS is
used).
(2) For units combusting coal, biomass, or residual oil with heat
input capacities of 250 MMBtu/hr or greater, we are requiring that PM
CEMS be installed and operated and that PM levels (monthly average) be
maintained below the applicable PM limit.
(3) For boilers and process heaters with wet PM scrubbers, we are
requiring that you monitor pressure drop and liquid flow rate of the
scrubber and maintain the 12-hour block averages at or above the
operating limits established during the performance test to demonstrate
continuous compliance with the PM emission limits.
(4) For boilers and process heaters with wet acid gas scrubbers,
you must monitor the pH and liquid flow rate of the scrubber and
maintain the 12-hour block average at or above the operating limits
established during the most recent performance test to demonstrate
continuous compliance with the HCl emission limits.
(5) For boilers and process heaters with dry scrubbers, we are
requiring that you continuously monitor the sorbent injection rate and
maintain it at or above the operating limits, which include an
adjustment for load, established during the performance tests. When
your unit operates at lower loads, multiply your sorbent injection rate
by the load fraction (operating load divided by the load during your
last compliance test for the appropriate pollutant) to determine the
required parameter value.
(6) For boilers and process heaters having heat input capacities of
less than 250 MMBtu/hr with an ESP, we are requiring that you monitor
the voltage and current of the ESP collection plates and maintain the
12-hour block total secondary electric power averages at or above the
operating limits established during the Hg or PM performance test.
(7) For units that choose to comply with either the Hg emission
limit or the HCl emission limit based on fuel analysis rather than on
performance testing, you must maintain monthly fuel records that
demonstrate that you burned no new fuels or fuels from a new supplier
such that the Hg content or the chlorine content of the inlet fuel was
maintained at or below your maximum fuel Hg content operating limit or
your chlorine content operating limit set during the performance tests.
If you plan to burn a new fuel, a fuel from a new mixture, or a new
supplier's fuel that differs from what was burned during the initial
performance tests, then you must recalculate the maximum Hg input and/
or the maximum chlorine input anticipated from the new fuels based on
supplier data or own fuel analysis, using the methodology specified in
Table 6 of this final rule. If the results of recalculating the inputs
exceed the average content levels established during the initial test
then, you must conduct a new performance test(s) to demonstrate
continuous compliance with the applicable emission limit.
(8) For all boilers and process heaters, except those that are
exempt from the incinerator standards under section 129 because they
are qualifying facilities burning a homogeneous waste stream, you must
maintain records of fuel use that demonstrate that your fuel was not
solid waste.
(9) For boilers and process heaters with an oxygen monitor
installed for this final rule, you must maintain an oxygen
concentration level, on a 12-hour block average basis, no less than
lowest hourly average oxygen concentration measured during the most
recent performance test.
(10) For boilers and process heaters that demonstrate compliance
using a performance test. You must maintain an operating load no
greater than 110 percent of the operating load established during the
performance test.
If an owner or operator would like to use a control device other
than the ones specified in this section to comply with this final rule,
the owner/operator should follow the requirements in 40 CFR 63.8(f),
which presents the procedure for submitting a request to the
Administrator to use alternative monitoring.
H. What are the notification, recordkeeping and reporting requirements?
All new and existing sources are required to comply with certain
requirements of the General Provisions (40 CFR part 63, subpart A),
which are identified in Table 10 of this final rule. The General
Provisions include specific requirements for notifications,
recordkeeping, and reporting.
Each owner or operator is required to submit a notification of
compliance status report, as required by Sec. 63.9(h) of the General
Provisions. This final rule requires the owner or operator to include
in the notification of compliance status report certifications of
compliance with rule requirements.
Semiannual compliance reports, as required by Sec. 63.10(e)(3) of
subpart A, are required only for semiannual reporting periods when a
deviation from any of the requirements in the rule occurred, or any
process changes occurred and compliance certifications were
reevaluated.
This final rule requires records to demonstrate compliance with
each emission limit and work practice standard. These recordkeeping
requirements are specified directly in the General Provisions to 40 CFR
part
[[Page 15616]]
63, and are identified in Table 10. Owners or operators of sources with
units with heat input capacity of less than 10 MMBtu/hr, units
combusting natural gas or other clean gas, metal process furnaces,
limited use units, and temporary use units must keep records of the
dates and the results of each required boiler tune-up.
Records of either continuously monitored parameter data for a
control device if a device is used to control the emissions or CEMS
data are required.
You are required to keep the following records:
(1) All reports and notifications submitted to comply with this
final rule.
(2) Continuous monitoring data as required in this final rule.
(3) Each instance in which you did not meet each emission limit and
each operating limit (i.e., deviations from this final rule).
(4) Daily hours of operation by each source.
(5) Total fuel use by each affected source electing to comply with
an emission limit based on fuel analysis for each 30-day period along
with a description of the fuel, the total fuel usage amounts and units
of measure, and information on the supplier and original source of the
fuel.
(6) Calculations and supporting information of chlorine fuel input,
as required in this final rule, for each affected source with an
applicable HCl emission limit.
(7) Calculations and supporting information of Hg fuel input, as
required in this final rule, for each affected source with an
applicable Hg emission limit.
(8) A signed statement, as required in this final rule, indicating
that you burned no new fuel type and no new fuel mixture or that the
recalculation of chlorine input demonstrated that the new fuel or new
mixture still meets chlorine fuel input levels, for each affected
source with an applicable HCl emission limit.
(9) A signed statement, as required in this final rule, indicating
that you burned no new fuels and no new fuel mixture or that the
recalculation of Hg fuel input demonstrated that the new fuel or new
fuel mixture still meets the Hg fuel input levels, for each affected
source with an applicable Hg emission limit.
(10) A copy of the results of all performance tests, fuel analysis,
opacity observations, performance evaluations, or other compliance
demonstrations conducted to demonstrate initial or continuous
compliance with this final rule.
(11) A copy of your site-specific monitoring plan developed for
this final rule as specified in 63 CFR 63.8(e), if applicable.
We are also requiring that you submit the following reports and
notifications:
(1) Notifications required by the General Provisions.
(2) Initial Notification no later than 120 calendar days after you
become subject to this subpart, even if you submitted an initial
notification for the vacated standards that were promulgated in 2004.
(3) Notification of Intent to conduct performance tests and/or
compliance demonstration at least 60 calendar days before the
performance test and/or compliance demonstration is scheduled.
(4) Notification of Compliance Status 60 calendar days following
completion of the performance test and/or compliance demonstration.
(5) Compliance reports semi-annually.
I. Submission of Emissions Test Results to EPA
EPA must have performance test data and other compliance data to
conduct effective reviews of CAA Section 112 and 129 standards, as well
as for many other purposes including compliance determinations,
emissions factor development, and annual emissions rate determinations.
In conducting these required reviews, we have found it ineffective and
time consuming not only for us but also for regulatory agencies and
source owners and operators to locate, coll