National Emission Standards for Hazardous Air Pollutants: Mercury Emissions From Mercury Cell Chlor-Alkali Plants, 13852-13878 [2011-5530]
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ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Part 63
[EPA–HQ–OAR–2002–0017; FRL–9278–5]
RIN 2060–AN99
National Emission Standards for
Hazardous Air Pollutants: Mercury
Emissions From Mercury Cell ChlorAlkali Plants
Environmental Protection
Agency (EPA).
ACTION: Supplemental proposed rule.
AGENCY:
This action proposes
amendments to the national emission
standards for hazardous air pollutants
(NESHAP) for mercury emissions from
mercury cell chlor-alkali plants
(Mercury Cell NESHAP). On June 11,
2008, EPA proposed amendments to this
NESHAP in response to a petition for
reconsideration filed by the Natural
Resources Defense Council (NRDC).
This action is a supplement to the June
11, 2008, proposal. Specifically, this
action proposes two options for
amending the NESHAP for mercury
emissions from mercury cell chlor-alkali
plants. The first option would require
the elimination of mercury emissions
and thus encourage the conversion to
non-mercury technology. The second
option would require the measures
proposed in 2008. These measures,
which included significant
improvements in the work practices to
reduce fugitive emissions from the cell
room, would result in near-zero levels of
mercury emissions while still allowing
the mercury cell facilities to continue to
operate. We are specifically requesting
comment on which of these options is
more appropriate, and may finalize
either option or a combination of
elements from them. In addition, this
action proposes several amendments
that would apply regardless of which
option we select. These proposed
amendments are provisions of the
existing NESHAP that would apply to
periods of startup, shutdown, and
malfunction (SSM), and corrections to
compliance errors in the currently
effective rule.
DATES: Comments must be received on
or before May 13, 2011. Under the
Paperwork Reduction Act, comments on
the information collection provisions
must be received by the Office of
Management and Budget (OMB) on or
before April 13, 2011.
Public Hearing. If anyone contacts
EPA by March 29, 2011 requesting to
speak at a public hearing, EPA will hold
a public hearing on April 13, 2011. If a
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SUMMARY:
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public hearing is held, it will be held at
EPA’s Campus located at 109 T.W.
Alexander Drive in Research Triangle
Park, NC, or an alternate site nearby.
Contact Virginia Hunt at (919) 541–0832
to request a hearing, to determine if a
hearing will be held, or to determine the
hearing location. If no one contacts EPA
requesting to speak at a public hearing
concerning this proposed rule by March
29, 2011, the hearing will be cancelled
without further notice.
ADDRESSES: You may submit comments,
identified by Docket ID No. EPA–HQ–
OAR–2002–0017, by any of the
following methods:
• Federal eRulemaking Portal: https://
www.regulations.gov: Follow the
instructions for submitting comments.
• Agency Web Site: https://
www.epa.gov/oar/docket.html. Follow
the instructions for submitting
comments on the EPA Air and Radiation
Docket Web site.
• E-mail: a-and-r-docket@epa.gov.
Include Docket ID No. EPA–HQ–OAR–
2002–0017 in the subject line of the
message.
• Fax: (202) 566–9744.
• Mail: National Emission Standards
for Hazardous Air Pollutants for
Mercury Cell Chlor-alkali Plants Docket,
Environmental Protection Agency, EPA
Docket Center (EPA/DC), Air and
Radiation Docket, Mail Code 2822T,
1200 Pennsylvania Ave., NW.,
Washington, DC 20460. Please include a
total of two copies. In addition, please
mail a copy of your comments on the
information collection provisions to the
Office of Information and Regulatory
Affairs, Office of Management and
Budget (OMB), Attn: Desk Officer for
EPA, 725 17th St., NW., Washington, DC
20503.
• Hand Delivery: EPA Docket Center,
Public Reading Room, EPA West, Room
3334, 1301 Constitution Ave., NW.,
Washington, DC 20460. Such deliveries
are only accepted during the Docket’s
normal hours of operation, and special
arrangements should be made for
deliveries of boxed information.
Instructions: Direct your comments to
Docket ID No. EPA–HQ–OAR–2002–
0017. EPA’s policy is that all comments
received will be included in the public
docket without change and may be
made available online at https://
www.regulations.gov, including any
personal information provided, unless
the comment includes information
claimed to be confidential business
information (CBI) or other information
whose disclosure is restricted by statute.
Do not submit information that you
consider to be CBI or otherwise
protected through https://
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www.regulations.gov or e-mail. The
https://www.regulations.gov Web site is
an ‘‘anonymous access’’ system, which
means EPA will not know your identity
or contact information unless you
provide it in the body of your comment.
If you send an e-mail comment directly
to EPA without going through https://
www.regulations.gov, your e-mail
address will be automatically captured
and included as part of the comment
that is placed in the public docket and
made available on the Internet. If you
submit an electronic comment, EPA
recommends that you include your
name and other contact information in
the body of your comment and with any
disk or CD–ROM you submit. If EPA
cannot read your comment due to
technical difficulties and cannot contact
you for clarification, EPA may not be
able to consider your comment.
Electronic files should avoid the use of
special characters, any form of
encryption, and be free of any defects or
viruses.
Docket: All documents in the docket
are listed in the https://
www.regulations.gov index. Although
listed in the index, some information is
not publicly available, e.g., CBI or other
information whose disclosure is
restricted by statute. Certain other
material, such as copyrighted material,
is not placed on the Internet and will be
publicly available only in hard copy
form. Publicly available docket
materials are available either
electronically through https://
www.regulations.gov or in hard copy at
the National Emission Standards for
Hazardous Air Pollutants for Mercury
Cell Chlor-alkali Plants Docket, EPA/
DC, EPA West, Room 3334, 1301
Constitution Ave., NW., Washington,
DC. The Public Reading Room is open
from 8:30 a.m. to 4:30 p.m., Monday
through Friday, excluding legal
holidays. The telephone number for the
Public Reading Room is (202) 566–1744,
and the telephone number for the Air
Docket is (202) 566–1742.
FOR FURTHER INFORMATION CONTACT:
Sharon Nizich, Sector Policies and
Programs Division, Office of Air Quality
Planning and Standards (D243–02),
Environmental Protection Agency,
Research Triangle Park, North Carolina
27711, telephone number: (919) 541–
2825; fax number: (919) 541–5450;
e-mail address: nizich.sharon@epa.gov.
SUPPLEMENTARY INFORMATION:
The supplementary information in
this preamble is organized as follows:
I. General Information
A. Does this action apply to me?
B. What should I consider as I prepare my
comments to EPA?
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C. Where can I get a copy of this
document?
D. When would a public hearing occur?
II. Background Information
A. What is the history of the Mercury Cell
NESHAP?
B. What petitions were filed after
promulgation of the Mercury Cell
NESHAP in 2003?
C. What were the reconsideration decisions
proposed in 2008?
D. What current legislation is related to
this effort?
III. Summary of Proposed Amendments
A. What is the non-mercury technology
option (Option 1)?
B. What is the enhanced work practices
option (Option 2)?
C. What amendments are being proposed
that are independent of which option is
selected?
IV. Request for Comment
V. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination with Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children from Environmental Health and
Safety Risks
Category
NAICS code1
Industry .....................................................
Federal government ..................................
State/local/Tribal government ...................
325181
........................
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1 North
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer and
Advancement Act
J. Executive Order 12898: Federal Actions
to Address Environmental Justice in
Minority Populations and Low-Income
Populations
I. General Information
A. Does this action apply to me?
The regulated categories and entities
potentially affected by this proposed
action include:
Examples of regulated entities
Alkalis and Chlorine Manufacturing.
Not affected.
Not affected.
American Industry Classification System.
This table is not intended to be
exhaustive, but rather provides a guide
for readers regarding entities likely to be
affected by this action. To determine
whether your facility would be
regulated by this action, you should
examine the applicability criteria in
40 CFR 63.7682 of subpart IIIII, National
Emission Standards for Hazardous Air
Pollutants (NESHAP): Mercury
Emissions from Mercury Cell ChlorAlkali (hereafter called the ‘‘2003
Mercury Cell NESHAP’’). If you have
any questions regarding the
applicability of this action to a
particular entity, consult either the air
permitting authority for the entity or
your EPA regional representative as
listed in 40 CFR 63.13 of subpart A
(General Provisions).
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B. What should I consider as I prepare
my comments to EPA?
Do not submit information containing
CBI to EPA through https://
www.regulations.gov or e-mail. Send or
deliver information identified as CBI
only to the following address: Roberto
Morales, OAQPS Document Control
Officer (C404–02), Environmental
Protection Agency, Office of Air Quality
Planning and Standards, Research
Triangle Park, North Carolina 27711,
Attention Docket ID EPA–HQ–OAR–
2002–0017. Clearly mark the part or all
of the information that you claim to be
CBI. For CBI information in a disk or
CD ROM that you mail to EPA, mark the
outside of the disk or CD ROM as CBI
and then identify electronically within
the disk or CD ROM the specific
information that is claimed as CBI. In
addition to one complete version of the
comment that includes information
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claimed as CBI, a copy of the comment
that does not contain the information
claimed as CBI must be submitted for
inclusion in the public docket.
Information so marked will not be
disclosed except in accordance with
procedures set forth in 40 CFR part 2.
C. Where can I get a copy of this
document?
In addition to being available in the
docket, an electronic copy of this
proposed action will also be available
on the World Wide Web (WWW)
through the Technology Transfer
Network (TTN). Following signature, a
copy of this proposed action will be
posted on the TTN’s policy and
guidance page for newly proposed or
promulgated rules at the following
address: https://www.epa.gov/ttn/oarpg/.
The TTN provides information and
technology exchange in various areas of
air pollution control.
D. When would a public hearing occur?
If anyone contacts EPA requesting to
speak at a public hearing concerning the
proposed amendments by March 24,
2011, we will hold a public hearing on
April 13, 2011. If you are interested in
attending the public hearing, contact
Ms. Virginia Hunt at (919) 541–0832 to
verify that a hearing will be held. If a
public hearing is held, it will be held at
10 a.m. at the EPA’s Environmental
Research Center Auditorium, Research
Triangle Park, NC, or an alternate site
nearby.
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II. Background Information
A. What is the history of the Mercury
Cell NESHAP?
On December 19, 2003, EPA
promulgated the 2003 Mercury Cell
NESHAP (40 CFR part 63, subpart IIIII,
68 FR 70904). This rule for mercury cell
chlor-alkali plants implements section
112(d) of the Clean Air Act (CAA),
which requires all categories and
subcategories of major sources listed
under section 112(c) to meet hazardous
air pollutant emission standards
reflecting the application of the
maximum achievable control
technology (MACT). Mercury cell chloralkali plants are a subcategory of the
chlorine production source category
listed under the authority of section
112(c)(1) of the CAA. In addition,
mercury cell chlor-alkali plants are
listed as an area source category under
section 112(c)(3) and (k)(3)(B) of the
CAA. The 2003 Mercury Cell NESHAP
satisfied our requirement to issue 112(d)
regulations under each of these listings
(for mercury). The 2003 Mercury Cell
NESHAP required both existing major
and area sources to meet mercury
emission limits on stack emission
sources from both chlorine production
and from the recovery of mercury from
wastes and other scrap in mercury
thermal recovery units. The 2003
Mercury Cell NESHAP also required the
facilities to monitor and minimize
fugitive mercury emissions from the cell
room by conducting either daily work
practices or work practices performed in
response to high levels of mercury
emissions determined from continuous
mercury monitoring. The 2003 rule
required facilities to comply with
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applicable emission limitations and
work practice requirements at all times,
except during periods of SSM. Finally,
the 2003 Mercury Cell NESHAP
prohibited mercury emissions from new
and reconstructed facilities.
B. What petitions were filed after
promulgation of the Mercury Cell
NESHAP in 2003?
On February 17, 2004, the NRDC
submitted an administrative petition to
EPA asking us to reconsider several
aspects of the 2003 Mercury Cell
NESHAP under CAA section
307(d)(7)(B). On the same day as the
administrative petition, NRDC and the
Sierra Club also filed a petition for
judicial review of the 2003 Mercury Cell
NESHAP in the U.S. Court of Appeals
for the DC Circuit (Civ. No. 04–1048).
By a letter dated April 8, 2004, Jeffrey
Holmstead, then-EPA Assistant
Administrator for the Office of Air and
Radiation, notified the NRDC that EPA
had granted NRDC’s petition for
reconsideration of the 2003 Mercury
Cell NESHAP. On July 20, 2004, the
Court granted EPA’s motion to hold the
case for judicial review in abeyance
pending EPA’s action on the
reconsideration of the 2003 Mercury
Cell NESHAP.
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C. What were the reconsideration
decisions proposed in 2008?
On June 11, 2008 (73 FR 33257), EPA
responded to NRDC’s petition for
reconsideration. In their petition, NRDC
asked EPA to reconsider five issues: (1)
The decision to develop a set of work
practice requirements under CAA
section 112(h) in lieu of a numeric
emission limitation for cell rooms; (2)
the decision to make the promulgated
work practices optional for sources that
choose to undertake continuous
monitoring; (3) the decision to not
require existing facilities to convert to a
non-mercury chlorine manufacturing
process; (4) the elimination of the
previously applicable part 61 rule’s
2,300 grams/day plant-wide emission
limitation; and (5) the decision to create
a subcategory of mercury cell chloralkali plants within the chlorine
production category. In the 2008
proposal, EPA addressed each of these
issues and proposed amendments where
we determined them to be appropriate.
Following are brief summaries of our
reconsideration decisions. For a full
explanation of these decisions and the
rationale supporting them, please see
the preamble for the June 11, 2008
proposal (73 FR 33258). The 2008
proposed amendments, which are being
co-proposed in this action as Option 2,
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are discussed in section III.B of this
document.
In addition, while not specifically
listed as a major issue in their petition,
the uncertainty related to the magnitude
of fugitive mercury emissions was
clearly a basis for much of NRDC’s
concern. This was also addressed in the
2008 proposal and is summarized below
after the five specific issues cited by
NRDC in the petition.
1. Emission Limitation for Cell Room
In its petition for reconsideration,
NRDC stated that EPA failed to
adequately justify that a numeric
emission limitation was not feasible per
the criteria prescribed in section 112(h)
of the CAA. In our 2008 reconsideration,
we concluded that it is not feasible to
prescribe or enforce an emission
limitation for fugitive emissions from
the cell room. We maintained that
fugitive emissions from mercury cells
and associated equipment are a clear
example of the type of situation to be
addressed by the provisions of section
112(h). The various points which led to
our opinion on the feasibility of
establishing an emission standard were
discussed in detail in the 2008 proposal
(73 FR 33267–33271). In summary,
consistent with CAA section 112(h), we
believe that it is not feasible to prescribe
or enforce an emission standard in this
case. There are two independent bases
for this conclusion. First, consistent
with CAA section 112(h)(2)(A), we
concluded that fugitive mercury
emissions from a mercury cell chloralkali plant cannot be emitted through
a conveyance designed and constructed
to emit or capture such pollutant.
Second, consistent with CAA section
112(h)(2)(B), we established that the
application of measurement technology
to mercury cell rooms is not practicable
due to technological and economic
limitations.
2. Optional Work Practices
The 2003 Mercury Cell NESHAP
requires facilities to follow a set of
detailed work practices. The NESHAP
also allows facilities to institute a cell
room monitoring program to
continuously monitor the mercury
vapor concentration in the upper
portion of each cell room as an
alternative to these work practice
standards. One of the objections raised
by NRDC was that this provision
backtracked from the Agency’s proposed
work practice standards. NRDC pointed
out that in the development of the
Mercury Cell NESHAP, EPA concluded
that the housekeeping activities that
facilities in the industry follow to
comply with the part 61 mercury
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NESHAP (40 CFR 61, subpart E)
represented the MACT floor and that
requiring practices based upon the most
detailed activities in the industry (i.e.,
‘‘beyond-the-floor’’ practices) was
justified. But NRDC was concerned
because the work practices in the 2003
Mercury Cell NESHAP were optional if
facilities chose to do continuous
monitoring and, therefore, this option
would allow sources to avoid
conducting activities that represent the
MACT floor. NRDC argued that this was
a violation of section 112(d)(3) of the
CAA, which requires all facilities to
meet the MACT floor.
As a result of our consideration of
NRDC’s point, we included proposed
amendments in 2008 that would require
that all plants institute a cell room
monitoring program and comply with
work practice standards (73 FR 33271–
33272). As part of today’s action, we are
re-proposing the combination of work
practices and cell room monitoring
program as option 2. The specific
proposed amendments are discussed in
section III.B of this document.
3. Requiring Conversion to a NonMercury Chlorine Manufacturing
Process
In its petition, NRDC argued that the
2003 Mercury Cell NESHAP does
nothing to limit the use of mercury cell
technology by existing chlor-alkali
plants, and that the Agency ignored a
known technique for reducing mercury
emissions from this industry, namely,
conversion to non-mercury processes.
According to NRDC, requiring the
industry to convert to a non-mercury
process is cost-justified and would
provide significant non-air quality
benefits. In response to NRDC’s
concerns that we did not evaluate the
conversion of mercury cell chlor-alkali
production plants to non-mercury
technology, we performed an analysis to
estimate the capital and annual costs of
this action. In performing the analysis,
we used information from all readily
available sources of information. Based
on the results of this analysis, we
proposed to reject the option of
requiring conversion to non-mercury
technology because of the high cost
impact this forced conversion would
impose on the facilities in the industry
(73 FR 33274–33275).
Following the 2008 proposal, one
commenter provided detailed comments
on our proposed decision to not require
existing facilities to convert to a nonmercury chlorine manufacturing
process. In addition to comments on the
EPA cost analysis described in our 2008
proposal, the commenter provided a
report to support its comments. We
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reviewed these comments, examined the
commenter’s report, and concluded that
our cost analysis could be improved.
Therefore, we incorporated some
aspects of the commenter’s cost
analysis, and gathered additional cost
information. The results of our revised
analyses, and our consideration of the
policy and legal comments made by the
commenter regarding the benefits of
non-mercury technology to produce
chlorine, provided the impetus for the
non-mercury mercury option being
proposed today as Option 1. Details of
this proposed option are provided in
section III.A of this document.
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4. Elimination of Part 61 NESHAP
Numeric Limit
NRDC stated that EPA illegally
eliminated the 2,300 g/day limit on
plant-wide mercury emissions that
existed under the part 61 Mercury
NESHAP. Upon reconsideration, we
disagreed with NRDC’s argument. We
determined that the plant-wide
emission limit from the part 61 Mercury
NESHAP was a standard to which no
mercury cell facility had ever
demonstrated compliance by way of
emissions testing, that it is not an
enforceable standard today, and, more
importantly, and that it did not reflect
the MACT level of emissions control
required under CAA section
112(d)(3)(B). Therefore, we concluded
that we did not unlawfully remove any
actual requirement of the part 61
Mercury NESHAP. Instead, the 2003
Mercury Cell NESHAP adopted a set of
MACT-level work practice requirements
under section 112(h) that are more
stringent in terms of controlling fugitive
mercury emissions than was allowed in
the part 61 NESHAP. Details on this
conclusion were provided on pages 73
FR 33270 and 33271 of the June 11,
2008 proposal.
5. Mercury Cell Chlor-Alkali
Subcategory
As stated in the preamble to the final
2003 Mercury Cell NESHAP (68 FR
70905), we divided the chlorine
production source category into two
subcategories: (1) Mercury cell chloralkali plants and (2) chlorine production
plants that do not rely upon mercury
cells for chlorine production. In
December 2003 (68 FR 70949), we
issued our final decision to delete the
subcategory of the chlorine production
source category for chlorine production
plants that do not utilize mercury cells
to produce chlorine and caustic. This
action was made under our authority in
CAA section 112(c)(9)(B)(ii), and was
not challenged in a petition for judicial
review. Nor did anyone ask us to
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reconsider that action pursuant to CAA
section 307(d)(7)(B). The objection
raised by NRDC in its petition for
reconsideration of the 2003 Mercury
Cell NESHAP was that it was not
appropriate to create a mercury cell
chlor-alkali plants subcategory.
According to NRDC, if the MACT floor
for mercury emissions was determined
for the chlorine production source
category as a whole, the best-performing
12 percent of sources in the category
would be mercury-free. In our 2008
proposal (73 FR 33273–33274), we
explained that EPA has a long history of
using subcategorization to appropriately
differentiate between types of emissions
and/or types of operations when
analyzing whether air pollution control
technology is feasible for groups of
sources. Upon reconsideration of this
situation for mercury cell chlor-alkali
plants, we concluded that our earlier
decision to create the mercury cell
chlor-alkali plant subcategory was
sound.
6. Magnitude of Fugitive Mercury
Emissions
Prior to 2008, the uncertainty
associated with fugitive mercury
emissions from mercury cell chlor-alkali
plants had long been an issue. Few
studies had been conducted to measure
these fugitive mercury emissions, and
the studies that had been conducted
were short-term and did not account for
a range of operating and maintenance
conditions. For around 30 years,
mercury cell chlor-alkali plants had
reported fugitive mercury emissions of
1,300 grams per day (g/day), which
equates to around 0.5 tons per year per
plant. These estimates were based on
two limited studies conducted by EPA
in the early 1970’s.
The sensitivity and concern over the
actual levels of fugitive mercury
emissions from the cell rooms was
exacerbated by the inability of the
industry to fully account for all the
mercury that was added to the cells. In
2000, there were approximately 65 tons
of mercury unaccounted for at the 12
mercury cell plants in operation at that
time. This discrepancy was based on the
difference between the amount of
mercury used, as reported in the
Chlorine Institute’s 2001 annual report
to EPA’s Binational Toxics Strategy
Mercury Workgroup,a and the amount of
mercury released to all media, as
reported in the 2000 Toxics Release
Inventory, or TRI (the EPA requires
a Binational Toxics Strategy Mercury
Workgroup—Reducing Mercury in the Great Lakes
Region. U.S. Environmental Protection Agency.
https://www.epa.gov/reg5oair/mercury/
reducing.html#regulation.
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industrial facilities to annually report
on releases and transfers of certain toxic
chemicals to a public database known as
the TRI.) While industry representatives
provided explanations for this
discrepancy, they could not fully
substantiate their theories. NRDC
maintained that this ‘‘missing’’ mercury
was being emitted as fugitive emissions.
We recognized that the body of
fugitive mercury emissions data could
be improved. Therefore, as part of our
reconsideration of the 2003 Mercury
Cell NESHAP, we collected additional
information on fugitive mercury
emissions from mercury cell chlor-alkali
plants. The primary purpose of this
effort was to address whether the
fugitive emissions from a mercury cell
chlor-alkali plant are on the order of
magnitude of the historical assumption
of 1,300 g/day, corresponding to 0.5
tons per year (tpy) per plant, or an order
of magnitude higher as estimated by
NRDC.
Consequently, as part of our
reconsideration efforts leading the 2008
proposal, we sponsored a test program
to address the issue of the magnitude of
the fugitive mercury emissions at
mercury cell chlor-alkali plants. In
addition to this EPA test program, we
also collected mercury emissions data
from the continuous mercury
monitoring systems installed at three
mercury cell plants.
The daily fugitive mercury emission
rates extrapolated from these data sets
ranged from around 20 to 1,300 g/day
per facility. The average daily emission
rates ranged from around 420 g/day to
just under 500 g/day per facility, with
the mean of these average values being
slightly less than 450 g/day per facility.
Therefore, the information we obtained
in the almost one million dollar study
of fugitive emissions from mercury cell
chlor-alkali plants shows that fugitive
emissions are on the order of magnitude
of the historical assumption of 1,300
g/day or less. There was no evidence
obtained during any of the studies that
indicated that fugitive mercury
emissions were at levels higher than
1,300 g/day. All of the studies that
produced these data were of sufficient
duration to encompass all types of
maintenance activities. Further, the
length of these studies was also
sufficient to include emissions from a
variety of process upsets, such as:
Liquid mercury spills, leaking cells and
other process equipment, and other
process upsets.
We also note that since 2008, the
mercury cell plants with continuous
monitoring systems and methods to
estimate the flow rates have reported
even lower mercury emissions than
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those reported in the 2008 proposal. In
2008, these plants reported fugitive
mercury emissions averaging around
225 g/day/plant.
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D. What current legislation is related to
this action?
There is also U.S. legislation, both
recently enacted and proposed, that has
or will have an impact on these mercury
chlor-alkali facilities. On October 14,
2008, President Bush signed the
Mercury Export Ban Act of 2008 into
law. This law bans U.S. export of
elemental mercury (effective in 2013),
requires the Department of Energy
(DOE) to designate and manage a longterm storage facility for elemental
mercury, and prohibits the transfer of
elemental mercury by Federal agencies.
Both houses of Congress are currently
considering legislation that, if enacted,
would affect this industry (S. 1428 and
H.R. 2190). These bills would amend
the Toxic Substances Control Act to
prohibit the use of mercury at chloralkali facilities. The House bill would
require the facilities to cease using
mercury by 2013 if the plant chooses to
close or by 2015 if the plant chooses to
convert to non-mercury. If this
legislation passes Congress and is
signed by the President into law, we
will evaluate the appropriate action for
EPA in light of the scope and impact of
the law.
III. Summary of Proposed Amendments
In today’s action, we are proposing
two options for amending the Mercury
Cell NESHAP. The first option (nonmercury technology option) would
encourage the conversion to nonmercury technology by requiring the
elimination of mercury emissions. The
second option (enhanced work practices
option) would require improvements in
the work practice standards to reduce
fugitive emissions from the cell room
including the requirement that every
facility institute a cell room monitoring
program and implement detailed work
practices. These options, along with the
estimated impacts of each, are described
below in sections III.A and III.B. Also
included is rationale for the selection of
each option.
In addition to these options, we are
also proposing amendments that would
apply regardless of which option we
select. These amendments are described
in section III.C.
A. What is the non-mercury technology
option (Option 1)?
1. Summary of Non-Mercury
Technology Option
This proposed option would amend
the 2003 Mercury Cell NESHAP by
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prohibiting mercury emissions from
existing mercury cell chlor-alkali plants.
This would make the standard for
existing sources the same as the current
standard for new and reconstructed
sources, which is codified at 40 CFR
63.8190(a)(1).
Since we believe it is improbable that
a mercury cell chlor-alkali plant can be
operated without mercury emissions,
we believe that this proposal would
effectively require existing mercury cell
chlor-alkali plants either to convert to a
non-mercury technology or to cease
production of chlorine with their
current mercury cell production
methods. However, if there are
circumstances where the elimination of
mercury emissions from an operating
mercury cell plant could be achieved,
we are interested in data and supporting
information regarding technologies that
would eliminate mercury emissions
from an operating mercury cell facility.
This proposed option would provide
a three-year period from the date the
final rule is published in the Federal
Register to comply. To demonstrate
compliance, each owner or operator
would have to submit a report certifying
that all mercury emissions have been
eliminated permanently. This report
would have to be submitted no later
than 120 days following the applicable
compliance date.
2. Technical Information and Analyses
for the non-Mercury Technology Option
a. Background on the 2008 Proposal and
Costs Analysis
Section 112(d)(2) of the CAA provides
that emission standards for new or
existing sources of hazardous air
pollutants (HAP) shall require the
maximum degree of reduction in
emissions (including a prohibition on
such emissions, where achievable) that
EPA, taking into consideration the cost
of achieving such emission reduction,
and any non-air quality health and
environmental impacts and energy
requirements, determines is achievable
through application of measures,
processes, methods, systems or
techniques. These may include, but are
not limited to, measures which (A)
Reduce the volume of or eliminate
emissions through process changes,
substitution of materials or other
modifications; (B) enclose systems or
processes to eliminate emissions; (C)
collect, capture or treat such pollutants
when released from a process, stack,
storage or fugitive emission point; (D)
are design, equipment, work practice, or
operational standards; or (E) are a
combination of the above.
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One of the claims presented in
NRDC’s petition for reconsideration of
the 2003 Mercury Cell NESHAP was
that EPA had not adequately considered
non-mercury technology as a ‘‘beyondthe-floor’’ MACT control measure for
existing sources in the original
rulemaking for the Mercury Cell
NESHAP (see section II.D.3). Further,
NRDC claimed that the costeffectiveness of such a requirement, in
terms of the annualized costs of control
per pound of mercury eliminated,
would be less than EPA previously
indicated was warranted for mercury
emissions from the mercury cell
subcategory.
In response to this comment, we
performed an analysis in 2008 to
determine the capital and annual costs
of requiring non-mercury technology
(Docket Item EPA–HQ–OAR–2002–
0017–0088). Specifically, this analysis
estimated the costs and the costeffectiveness of converting the existing
mercury cell chlor-alkali plants to
membrane cells.
In a chlor-alkali process, an electric
current is passed through a salt solution
or brine (sodium chloride or potassium
chloride), causing the dissociation of
salt to produce chlorine gas and an
alkaline solution (sodium hydroxide or
potassium hydroxide). Hydrogen gas is
also produced as a by-product. This
dissociation occurs in chlor-alkali
‘‘cells,’’ where the chloride ions stripped
from the brine flow to the anode to form
the chlorine product, and the sodium/
potassium ions flow to the cathode,
where they form the hydroxide product
and hydrogen. In a mercury cell, the
cathode is a flowing layer of liquid
mercury. The sodium/potassium ions
form an amalgam with the mercury,
which is routed to a decomposer. In the
decomposer, the amalgam is reacted
with water to form the hydroxide
product and hydrogen. The mercury is
then recycled.
In a membrane process, a polymer
membrane is used to separate the anode
products from the cathode products.
The chloride ions (at the anode) and the
hydrogen (at the cathode) are kept apart
by this membrane, which allows the
sodium ions to pass into the cathodic
compartment and react to form the
hydroxide.
Conversion from mercury cells to
membrane cells is technically possible
at all existing mercury cell chlor-alkali
plants, although the amount of
significant changes will vary for each
individual situation. There are parts of
the mercury cell plant that could be reused after conversion to the membrane
cells. It could be possible to use the
existing cell room building for the new
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membrane cells, provided that the
building is in good condition. However,
constructing a new membrane cell room
building would reduce the production
losses as the mercury cells could
continue to operate longer throughout
the conversion process. Other
equipment and processes that possibly
could be retained include the rectifiers,
the hydrogen treatment system, and the
chlorine compression and liquefaction
process.
The mercury cells themselves (and
associated decomposers) would have to
be replaced by membrane cells.
Membrane cells need purer brine than
mercury cells, so a completely new
brine purification system would likely
be needed. Other equipment that would
commonly need to be totally replaced
include the sodium/potassium
hydroxide concentration unit and
evaporation system, the chlorine gas
drying and chlorine gas absorption
units, the power supply unit (excluding
the rectifiers), pumps, instruments, and
much of the piping.
In performing the cost analysis, we
used data from readily-available sources
of information. In our 2008 proposal, we
estimated that the average costeffectiveness associated with conversion
to non-mercury technology would be
approximately $14,000 per pound of
mercury emissions eliminated. Further,
our 2008 analysis estimated the average
capital cost of conversion for one
mercury cell chlor-alkali facility in the
U.S. to be approximately $68 million
per plant. The average annualized
facility costs for this conversion were
estimated to be approximately $7.5
million per plant. Nationwide, the
capital cost was estimated to be nearly
$340 million and the annual costs
around $38 million for the five facilities
in operation at the time. We estimated
that this cost impact would be
approximately 11 percent of revenues.
As a result of these analyses, we
proposed in 2008 to reject conversion to
non-mercury technology as a beyondthe-floor control requirement.
b. Summary of Comments Received on
the 2008 Cost Analysis
One environmental organization
disagreed with both our technical
analysis and resulting conclusions in
the 2008 proposal, and claimed that the
switch to non-mercury technology
would be economical. The commenter
said that, in the 2008 analysis, EPA
considered only the costs associated
with the conversion, without
considering the net cost or economic
benefit. The commenter maintained that
it is likely that any plant that converts
will experience substantial benefits,
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including an increase in energy
efficiency between 25 and 35 percent.
The commenter claimed that this
increased energy efficiency could
amount to substantial savings.
Furthermore, the commenter pointed
out that membrane cells are smaller
than mercury cells, which would allow
plants to increase their chlorine
capacity, leading to increased sales and
additional energy savings due to the
additional capacity. The commenter
submitted a report that it prepared
which provided individualized cost
analyses for each of the remaining
mercury cell chlor-alkali plants (Docket
Item EPA–HQ–OAR–2002–0017–
0094.3). According to the commenter,
its report proves that conversion would
pay for the majority of its cost in five
years. Thus, the commenter concluded
that EPA’s proposal was incorrect to
suppose a ‘‘high cost impact’’ of
conversion to non-mercury technology,
and claimed that EPA should heed the
evidence that conversion is not only
economically feasible but beneficial and
mandate conversion to non-mercury
technology as a beyond-the-floor control
requirement.
c. 2009 Revised Cost Analyses
In the second quarter of 2009, we
performed a revised beyond-the-floor
cost analysis to address comments
received on the 2008 proposed
amendments described above. The
impacts, particularly the savings and
benefits, of a forced conversion to
membrane cells might not be
universally applicable since the
conditions and benefits are not the same
at every facility. We do agree, however,
that these facilities would achieve some
savings associated with lower electricity
and the elimination of environmental
compliance costs for water treatment,
waste disposal, and mercury
monitoring, and that items should be
added to the EPA cost analyses.
Therefore, without assuming that a
uniform energy savings would accrue to
every facility currently operating, we
updated our analysis to consider the
energy costs savings. We also amended
our analysis to include savings from the
elimination of waste treatment, waste
disposal, and mercury monitoring. On
June 5, 2009, we developed a revised
and updated analysis of conversion
costs for the industry. This analysis was
posted as a memorandum in the docket
(Docket Item EPA–HQ–OAR–2002–
0017–0098).
Subsequent to the posting of the June
5, 2009, memorandum, industry
representatives provided comments on
the revised analysis (Docket Items EPA–
HQ–OAR–2002–0017–0100, 0101, 0102,
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and 0103). One of the major comments
raised by industry representatives on
our revised analysis regarded the 2006
mercury emission levels used to
estimate the cost-effectiveness of
conversion to non-mercury technology.
The industry representatives stated that
these data reflected emission levels
considerably higher than their more
recently reported emissions. In addition,
the industry representatives stated that
the capital and annual costs in our 2008
analysis were underestimated. The
industry representatives also believed
that the annual energy savings were
overstated because these savings did not
take into account the additional energy
and fuel that would be needed to
concentrate the caustic by-product
obtained using membrane cells, which
is produced at 33 percent purity, to the
50 percent purity obtained using the
mercury cell process. The industry
representatives also commented that the
June 2009 cost analysis: (1)
Underestimated the mercury storage
costs; (2) used an interest rate that was
in practicality too low for calculating
the capital recovery factor; (3)
erroneously used information from a
European study to estimate the savings
due to the elimination of the mercury
process that were not applicable to the
U.S.; and (4) did not consider
decommissioning costs.
Consequently, we considered the
industry comments and, in instances
where specific relevant data were
provided or available, we incorporated
the information into another revised
cost analysis dated September 15, 2009
(Docket Item EPA–HQ–OAR–2002–
0017–0105). The September 2009
updated cost analysis for conversion to
membrane technology estimated that the
costs to convert the four remaining
mercury cell plants to be nearly $336
million in total capital costs and almost
$36 million per year in total annual
costs, considering electricity and other
savings. The cost-effectiveness of
conversion based on this September
2009 analysis was about $66,000 per
pound of mercury.
In this analysis, we did not add
certain highly variable costs mentioned
by the industry commenter that could
potentially be incurred by a plant when
making a change to non-mercury
technology. These variable costs include
losses in production, building
replacement, plant decommissioning,
and many others that are likely to be
highly variable from facility to facility.
We believe that the magnitude of these
costs, although very likely to occur for
most facilities, would depend on factors
such as the condition of the existing
buildings, available space on the facility
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site to erect a new cell room building to
avoid production losses, and possibly
other unknown factors. We also
received comments on the revised 2009
cost analyses from the same
environmental organization that
provided comments on the 2008 cost
analysis. The complete comments can
be found in the docket (Docket EPA–
HQ–OAR–2002–0017). The
environmental organization commenter
stated that the capital costs estimated by
EPA are too high and the EPA analysis
did not uniformly account for expansion
during conversion. In addition, the
commenter stated that the regression
formula of cost vs. capacity used to
establish an equation is incorrect since
there is no relationship between capital
costs and capacity when considering the
full set of relevant data rather than just
recent U.S. facilities. Also, the
commenter stated that the capital costs
should be annualized over a longer
period than the 15 years used in the
analysis since 30 years is a more likely
useful life.
The environmental commenter also
made the following points: The energy
savings estimated by EPA are too low,
since higher reductions in electricity
consumption are common place; the
EPA cost estimate for producing steam
double-counted the cost associated with
concentrating caustic and did not
account for the fact the steam could be
obtained on-site without expense; the
cost savings for environmental
compliance avoided are underestimated;
and the decommissioning costs are
already included in estimates of
conversion since many factories include
the cost of dismantling and
decommission in the reported cost of
conversion.
In addition, the commenter
recommended that in evaluating the
costs, EPA should use the average sales
per establishment instead of the average
sales per ton of chlorine capacity
because the commenter believes that the
latter term grossly underestimates sales.
The commenter also stated that societal
costs of conversion to non-mercury
technology should be considered
(Docket Item EPA–HQ–OAR–2002–
0017–0104). The commenter also
believed that the industry-supplied
emission estimates are not reliable and
are likely underestimated, thus
overestimating the costs per pound of
mercury emissions prevented. Finally,
the commenter stated that EPA’s overall
conclusion does not reflect the real
world since over 100 plants have made
the conversion globally and at least five
chlor-alkali facilities expected or
received a complete repayment from
their investment within five years.
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d. Revised Cost Analysis for This
Proposal
Many of the comments we received
on the September 2009 cost analysis
were considered and used to estimate
costs that represent the outcome of a
potential conversion to non-mercury
technology. In this revised analysis, we
recognize that there are significant
uncertainties in estimating these costs,
and consider ranges of the potential
costs (and savings) associated with each
cost element. For each element, we do
select a ‘‘best estimate’’ to allow the
estimation of capital and annual costs of
conversion for each facility. The results
of this analysis are summarized below
in section III.A.2.a of this document,
and a memorandum that documents the
details of this cost analysis can be found
in the docket. We are specifically
requesting comment on our analysis,
along with additional facility-specific
data, to allow a refinement of the
analysis.
3. Estimated Impacts of the NonMercury Technology Option
a. Environmental and Energy Impacts
We estimate that the total mercury
emissions from the four mercury cell
operating facilities to be around 640
pounds per year. The non-mercury
technology option would reduce
mercury emissions by this amount.
These four facilities reported almost
2,000 additional pounds per year of onsite and off-site mercury releases to nonair media. These releases, which are
primarily in the form of hazardous
wastes, would be eliminated in the
longer term, with consequential benefits
for non-air quality related health and
environmental values. The potential
problems associated with the handling
and continuous management of over
1,200 tons of virgin mercury that is used
in the cells at these four chlor-alkali
plants would also be eliminated. In
addition, approximately two tons of this
mercury was reported by the industry as
‘‘unaccounted’’ in 2008. This nonmercury technology option would
eliminate the unaccounted mercury as
well.
The membrane cell chlor-alkali
process requires less energy than the
mercury cell process. Therefore,
assuming that all four existing mercury
cell chlor-alkali plants convert to
membrane cells, there would be a
savings in energy. We estimate that this
savings would be around 350,000
megawatt hours per year, which is
approximately equivalent to the energy
produced annually by a 40 megawatt
power plant. The emission reductions
associated with this reduced electricity
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generation are estimated to be 68 tons
per year of fine particulate matter
(PM2.5), 5 tons per year of volatile
organic compounds (VOC), 0.1 tons per
year of ammonia (NH3) 0.008 tons per
year of mercury, and 287,000 tons per
year of carbon dioxide (CO2). Since
nitrogen oxide (NOx) and sulfur dioxide
(SO2) are covered by capped emissions
trading programs, we are only
estimating PM2.5 emission reductions
from reduced electricity demand.
In the short term, the conversion of
these facilities would result in the need
to dispose of mercury-contaminated
wastes. While there is considerable
uncertainty in quantifying the amount
of these wastes, we estimate that there
could be around 7,000 cubic meters of
mercury contaminated waste generated
that could contain around 6 tons of
mercury.
As stated above, over 1,200 tons of
virgin or process mercury from the
facilities would need to be dealt with
whether the facilities close or convert to
non-mercury technology. The Mercury
Export Ban Act of 2008, discussed
earlier, would prohibit this mercury
from being exported. Therefore, this
mercury would need to be stored or sold
domestically. Since mercury is a
hazardous substance, it cannot be stored
without a permit; hence, DOE is
planning to build a Federal facility to
accommodate the excess mercury that
results from the export ban.
b. Cost Impacts
The estimated costs for the nonmercury technology option, assuming
that all four currently operating mercury
cell chlor-alkali plants convert to
membrane cell technology, include total
capital costs of approximately $300
million dollars, with individual plant
capital costs ranging from a low of $28
million to a high of approximately $160
million. Our analysis does show that, in
the hypothetical situation that a single
plant could incur the lowest possible
costs while also realizing the highest
possible energy and other savings, there
could be an overall cost savings in the
conversion from mercury cells to
membrane cells. However, we do not
believe that this scenario is realistic.
Using more conservative assumptions,
our best estimate is that the average
annual costs would be between
$800,000 and $7 million per year per
plant. The total annual costs are
estimated to be $13 million per year.
Based on these costs and the estimated
mercury emissions for each facility, the
cost-effectiveness, in terms of
annualized costs per pound of mercury
eliminated, is approximately $20,000
per pound for the industry, with a range
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of around $13,000 to $31,000 per pound
for the individual facilities.
c. Economic Impacts
In addition to cost analyses, we also
conducted an economic analysis of the
impacts of the option to require nonmercury technology. A regulatory
impact analysis (RIA) was performed for
this non-mercury technology option. A
report that documents the EIA methods
and results can be found in the docket
(EPA–HQ–OAR–2002–0017).
Although individual plant
information would be the best method
to assess the true economic impacts of
the non-mercury technology option,
detailed information for this industry
was not publicly available. As a result,
we relied on parent company
information provided in company
annual reports (e.g., form 10–K), local
press and industry trade publications,
and company Web sites.
There are many aspects of the cost
estimate for conversion that are
unknown or difficult to assess. While
we believe that we have evaluated the
conversion cost information available to
us at the time of this action, the true
costs may vary considerably. However,
variation in engineering costs is not
expected to cause a significant
difference in the general conclusions of
the RIA.
We performed an analysis that
compared the annual conversion costs
to sales (cost to sales ratio, or CSR). We
estimated that the CSR of ASHTA, the
one small business in this industry,
would range from one to two percent
using the costs presented in this
proposal. The other three plants are
owned by large parent companies with
significant company-wide sales. As a
result, the CSRs for these large parent
companies are below one percent. When
single plant sales were considered, the
CSRs for the mercury cell chlor-alkali
plants owned by large parent companies
ranged from 4 to 9 percent.
We also analyzed industry
profitability effects by comparing the
annual conversion costs to reported
industry margins for a representative
electrochemical unit. This analysis
confirms the results of the sales
comparisons that plant conversion costs
will likely have an economically
significant effect. Conversion costs
could reduce the margins by 10 to 20
percent.
This non-mercury technology option
would force owners of mercury chloralkali plants to make an investment
decision based on the costs of
conversion as opposed to the future
benefits of the conversion. This nonmercury technology option could lead
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to plant shutdowns that would involve
adjustment costs for people working at
the affected plants. Affected plants may
also have strong links with other firms
or downstream markets; as a result,
secondary consequences of the
regulation are important to consider. We
are interested in receiving comments
related to the downstream impacts of
potential mercury cell plant shutdowns.
In particular, we are interested in the
impact on the potassium carbonate
market and the potential impact on the
competitiveness of the potassium
hydroxide market.
Many owners have converted from
mercury cell chlor-alkali technologies in
Europe and the U.S., while other
mercury cell chlor-alkali plant owners
have concluded the investment decision
was currently not in their company’s
interest given their assessment of future
economic conditions, and have
shutdown their mercury cell chlor-alkali
plants instead. Since 2003, three U.S.
mercury cell chlor-alkali facilities have
closed and three have converted.
Specifically, the Occidental Chemical
mercury cell chlor-alkali facilities in
Delaware City, Delaware, Muscle
Shoals, Alabama, and Deer Park, Texas,
have closed; while the PPG facility in
Lake Charles, Louisiana, the ERCO
facility in Port Edwards, Wisconsin, and
the Pioneer chlor-alkali facility (now
owned by Olin) in St. Gabriel,
Louisiana, have converted to membrane
cells.
We do not have sufficient data to
predict whether individual companies
would choose to convert or close the
affected mercury cell chlor-alkali plants.
However, the data obtained in this study
suggests that plant closure may be a
preferred alternative to meet the
requirements of the non-mercury
technology option for one or more of the
mercury cell chlor-alkali plants.
As noted above, individual plant
information was not available to
perform a refined analysis of whether
these mercury cell plants would likely
convert to non-mercury technology or
close. We are specifically requesting
comment on our analysis, along with
facility-specific data, to allow a
refinement of the analysis for this nonmercury technology option.
d. Benefits
Mercury is a highly neurotoxic
contaminant that enters the food web as
a methylated compound,
methylmercury (U.S. EPA, 2008c). The
contaminant is concentrated in higher
trophic levels, including fish eaten by
humans. Mercury is emitted to the air
from various man-made and natural
sources. These emissions transport
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through the atmosphere and eventually
deposit to land or water bodies. This
deposition can occur locally, regionally,
or globally, depending on the form of
mercury emitted and other factors such
as the weather. The form of mercury
emitted from these sources is estimated
to be about 98 percent elemental and
two percent divalent mercury. Gaseous
elemental mercury can be transported
very long distances, even globally, to
regions far from the emissions source
(becoming part of the global ‘‘pool’’)
before deposition occurs. Inorganic
ionic (divalent) mercury has a shorter
atmospheric lifetime and can deposit to
land or water bodies closer to the
emissions source. Furthermore,
elemental mercury in the atmosphere
can undergo transformation into ionic
mercury, providing a significant
pathway for deposition of emitted
elemental mercury.
This source category emitted about
640 pounds of mercury in the air in
2008 in the U.S. Based on the EPA’s
National Emission Inventory, about 103
tons of mercury were emitted from all
anthropogenic sources in the U.S. in
2005. Moreover, the United Nations has
estimated that about 2,100 tons of
mercury were emitted worldwide by
anthropogenic sources in 2005. We
believe that total mercury emissions in
the U.S. and globally in 2008 were about
the same magnitude in 2005. Therefore,
we estimate that in 2008, these sources
emitted about 0.3 percent of the total
anthropogenic mercury emissions in the
U.S. and about 0.02 percent of the global
emissions. Overall, the non-mercury
technology option (Option 1) would
directly reduce mercury emissions by
about 640 pounds per year from current
levels as well as an estimated 16 pounds
per year indirectly through reduced
electricity generation, and, therefore,
contribute to reductions in mercury
exposures and health effects. Due to
data, time, and resource limitations, we
were unable to model mercury
dispersion, deposition, methylation,
bioaccumulation in fish tissue, and
human consumption of mercurycontaminated fish that would be needed
in order to estimate the human health
benefits from reducing mercury
emissions.
Potential exposure routes to mercury
emissions include both direct inhalation
and consumption of fish containing
methylmercury. For elemental mercury,
inhalation is the most direct exposure
route of potential concern. Effects on the
nervous system appear to be the most
sensitive toxicological endpoint and can
include tremors, nervousness, insomnia,
neuromuscular changes (such as
weakness, muscle atrophy, and muscle
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twitching), and headaches.b In the U.S.,
the primary route of human exposure to
mercury emissions from industrial
sources is generally indirectly through
the consumption of fish containing
methylmercury. As described above,
mercury that has been emitted to the air
eventually settles into water bodies or
onto land where it can either move
directly or be leached into waterbodies.
Once deposited, certain microorganisms
can change it into methylmercury, a
highly toxic form that builds up in fish,
shellfish and animals that eat fish.
Consumption of fish and shellfish are
the main sources of methylmercury
exposure to humans. Methylmercury
builds up more in some types of fish
and shellfish than in others. The levels
of methylmercury in fish and shellfish
vary widely depending on what they
eat, how long they live, and how high
they are in the food chain. Most fish,
including ocean species and local
freshwater fish, contain some
methylmercury. For example, in recent
studies by EPA and the U.S. Geological
Survey (USGS) of fish tissues, every fish
sampled from 291 streams across the
country contained some methylmercury
(Scudder, 2009).c
The majority of fish consumed in the
U.S. are ocean species. The
methylmercury concentrations in ocean
fish species are primarily influenced by
the global mercury pool. However, the
methylmercury found in local fish can
be due, at least partly, to mercury
emissions from local sources. Research
shows that most people’s fish
consumption does not cause a mercuryrelated health concern. However, certain
people may be at higher risk because of
their routinely high consumption of fish
(e.g., Tribal and other subsistence
fishers and their families who rely
heavily on fish for a substantial part of
their diet). It has been demonstrated that
high levels of methylmercury in the
bloodstream of unborn babies and
young children may harm the
developing nervous system, making the
child less able to think and learn.
Moreover, mercury exposure at high
levels can harm the brain, heart,
kidneys, lungs, and immune system of
people of all ages.
Several studies suggest that the
methylmercury content of fish may
reduce these cardio-protective effects of
fish consumption. Some of these studies
also suggest that methylmercury may
cause adverse effects to the
cardiovascular system. For example, the
National Research Council (NRC) (2000)
review of the literature concerning
methylmercury health effects took note
of two epidemiological studies that
found an association between dietary
exposure to methylmercury and adverse
cardiovascular effects.d Moreover, in a
study of 1,833 males in Finland aged 42
to 60 years, Solonen et al. (1995)
observed a relationship between
methylmercury exposure via fish
consumption and acute myocardial
infarction (AMI or heart attacks),
coronary heart disease, cardiovascular
disease, and all-cause mortality.e The
NRC also noted a study of 917 seven
year old children in the Faroe Islands,
whose initial exposure to
methylmercury was in utero although
post natal exposures may have occurred
as well. At seven years of age, these
children exhibited an increase in blood
pressure and a decrease in heart rate
variability.f Based on these and other
studies, NRC concluded in 2000 that,
while ‘‘the data base is not as extensive
for cardiovascular effects as it is for
other end points (i.e., neurologic effects)
the cardiovascular system appears to be
a target for methylmercury toxicity.’’ g
Since publication of the NRC report,
there have been some 30 published
papers presenting the findings of studies
that have examined the possible
cardiovascular effects of methylmercury
exposure. These studies include
epidemiological, toxicological, and
toxicokinetic investigations. Over a
dozen review papers have also been
published. If there is a causal
relationship between methylmercury
exposure and adverse cardiovascular
effects, then reducing exposure to
methylmercury would result in public
health benefits from reduced
cardiovascular effects.
In early 2010, EPA sponsored a
workshop in which a group of experts
were asked to assess the plausibility of
a causal relationship between
methylmercury exposure and
cardiovascular health effects and to
advise EPA on methodologies for
estimating population level
cardiovascular health impacts of
reduced methylmercury exposure. The
report from that workshop is in
preparation.
The primary benefit of the nonmercury technology option would be
the reduction of mercury emissions
from these sources, as discussed above.
Due to data and resource limitations, we
were unable to monetize the benefits
associated with reducing mercury
emissions for this non-mercury
technology option. However, we
estimate the monetized energy cobenefits of the non-mercury technology
option to be $22 million to $43 million
(2007$, 3 percent discount rate) in the
implementation year (2013). The
monetized co-benefits of the regulatory
action at a 7 percent discount rate are
$14 million to $33 million (2007$).
Higher or lower co-benefits estimates
are plausible using other assumptions.h
A summary of the monetized energy cobenefits estimates at discount rates of 3
percent and 7 percent is in Table 1 of
this preamble.
TABLE 1—SUMMARY OF THE MONETIZED CO-BENEFITS ESTIMATES FOR THE PROPOSED NON-MERCURY TECHNOLOGY
OPTION IN 2013 (MILLIONS OF 2007$) 1
Monetized co-benefits
emcdonald on DSK2BSOYB1PROD with PROPOSALS4
656 pounds per year ....................
68 tons per year ...........................
b Integrated Risk Information System (IRIS). U.S.
Environmental Protection Agency. https://
www.epa.gov/ncea/iris/subst/0370.htm.
c Scudder, B.C., Chasar, L.C., Wentz, D.A., Bauch,
N.J., Brigham, M.E., Moran, P.W., and Krabbenhoft,
D.P. 2009. Mercury in fish, bed sediment, and water
from streams across the United States, 1998–2005:
U.S. Geological Survey Scientific Investigations
Report 2009–5109, p. 74.
d National Research Council (NRC). 2000.
Toxicological Effects of Methylmercury. Committee
on the Toxicological Effects of Methylmercury,
18:20 Mar 11, 2011
(7% Discount rate)
Estimated emission reductions
Mercury 2 ........................................
Direct PM2.5 ....................................
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Monetized co-benefits
(3% Discount rate)
Pollutant
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N/A ................................................
$15 to $37 ....................................
Board on Environmental Studies and Toxicology.
National Academies Press. Washington, DC. pp.
168–173.
e Salonen, J.T., Seppanen, K. Nyyssonen et al.
1995. ‘‘Intake of mercury from fish lipid
peroxidation, and the risk of myocardial infarction
and coronary, cardiovascular and any death in
Eastern Finnish men.’’ Circulation, 91 (3):645–655.
f Sorensen, N, K. Murata, E. Budtz-Jorgensen, P.
Weihe, and Grandjean, P., 1999. ‘‘Prenatal
Methylmercury Exposure as a Cardiovascular Risk
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N/A
$14 to $33
Factor at Seven Years of Age’’, Epidemiology, pp.
370–375.
g National Research Council (NRC). 2000.
Toxicological Effects of Methylmercury. Committee
on the Toxicological Effects of Methylmercury,
Board on Environmental Studies and Toxicology.
National Academies Press. Washington, DC. p. 229.
h Roman et al, 2008. ‘‘Expert Judgment
Assessment of the Mortality Impact of Changes in
Ambient Fine Particulate Matter in the U.S.’’
Environ Sci Technol, 42, 7, 2268–2274.
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TABLE 1—SUMMARY OF THE MONETIZED CO-BENEFITS ESTIMATES FOR THE PROPOSED NON-MERCURY TECHNOLOGY
OPTION IN 2013 (MILLIONS OF 2007$) 1—Continued
Monetized co-benefits
Monetized co-benefits
(3% Discount rate)
Pollutant
(7% Discount rate)
Estimated emission reductions
CO2 3
Grand Total ....................................
287,000 tons per year ..................
.......................................................
$6.5 ...............................................
$22 to $43 ....................................
$6.5
$21 to $40
emcdonald on DSK2BSOYB1PROD with PROPOSALS4
1 All estimates are for the implementation year (2013), and are rounded to two significant figures so numbers may not sum across rows. All
fine particles are assumed to have equivalent health effects.
2 Includes an estimated 16 pounds per year of mercury emission reductions from energy savings.
3 CO -related benefits were calculated using the social cost of carbon (SCC), which is discussed further in the RIA. The net present value of
2
reduced CO2 emissions is calculated differently than other benefits. The same discount rate used to discount the value of damages from future
emissions (SCC at 5, 3, 2.5 percent) is used to calculate net present value of SCC for internal consistency. This table shows monetized CO2 cobenefits at discount rates of 3 and 7 percent that were calculated using the global average SCC estimate at a 3 percent discount rate because
the interagency workgroup on this topic deemed this marginal value to be the central value. In the RIA, we also provide the monetized CO2 cobenefits using discount rates of 5 percent (average), 2.5 percent (average), and 3 percent (95th percentile).
These co-benefits estimates represent
the total monetized human health
benefits for populations exposed to less
PM2.5 in 2013 from emission reductions
due to the decreased electricity demand.
These co-estimates are calculated as the
sum of the monetized value of avoided
premature mortality and morbidity
associated with reducing a ton of PM2.5
precursor emissions. To estimate the
human health benefits derived from
reducing PM2.5 precursor emissions, we
used the general approach and
methodology laid out in Fann, Fulcher,
and Hubbell (2009).i
To generate the benefit-per-ton
estimates, we used a model to convert
emissions of direct PM2.5 and PM2.5
precursors into changes in ambient
PM2.5 levels and another model to
estimate the changes in human health
associated with that change in air
quality. The PM2.5 benefit-per-ton
estimates used for this rule assume a
certain geographic distribution of
emissions reductions, population
density, meteorology, exposure and
baseline health incidence rates. To the
extent that these attributes differ greatly
from those of the Mercury Chlor Alkali
facilities, the use of these $/ton values
in combination with emission changes
at MCL facilities to estimate PM2.5 cobenefits may lead to higher or lower
benefit estimates than if these cobenefits were estimated using sitespecific data. Finally, the monetized
health co-benefits were divided by the
emissions reductions to create the
benefit-per-ton estimates. These models
assume that all fine particles, regardless
of their chemical composition, are
equally potent in causing premature
mortality because there is no clear
scientific evidence that would support
i Fann, N., C.M. Fulcher, B.J. Hubbell. 2009. ‘‘The
influence of location, source, and emissions type in
estimates of the human health benefits of reducing
a ton of air pollution.’’ Air Qual Atmos Health
(2009) 2:169–176.
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the development of differential effects
estimates by particle type.
Direct PM is the only PM2.5 precursor
we are estimating for the non-mercury
technology option. For context, it is
important to note that the magnitude of
the PM co-benefits is largely driven by
the concentration response function for
premature mortality. Experts have
advised EPA to consider a variety of
assumptions, including estimates based
both on empirical (epidemiological)
studies and judgments elicited from
scientific experts, to characterize the
uncertainty in the relationship between
PM2.5 concentrations and premature
mortality. For this non-mercury
technology option we cite two key
empirical studies, one based on the
American Cancer Society cohort study j
and the extended Six Cities cohort
study.k In the RIA for this non-mercury
technology option, which is available in
the docket, we also include co-benefits
estimates derived from expert
judgments and other assumptions.
EPA strives to use the best available
science to support our benefits analyses.
We recognize that interpretation of the
science regarding air pollution and
health is dynamic and evolving. After
reviewing the scientific literature and
recent scientific advice, we have
determined that the no-threshold model
is the most appropriate model for
assessing the mortality benefits
associated with reducing PM2.5
exposure. Consistent with this recent
advice, we are replacing the previous
threshold sensitivity analysis with a
new ‘‘Lowest Measured Level’’ (LML)
assessment. While a LML assessment
j Pope et al, 2002. ‘‘Lung Cancer,
Cardiopulmonary Mortality, and Long-term
Exposure to Fine Particulate Air Pollution.’’ Journal
of the American Medical Association 287:1132–
1141.
k Laden et al, 2006. ‘‘Reduction in Fine Particulate
Air Pollution and Mortality.’’ American Journal of
Respiratory and Critical Care Medicine. 173: 667–
672.
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provides some insight into the level of
uncertainty in the estimated PM
mortality benefits, EPA does not view
the LML as a threshold and continues to
quantify PM-related mortality impacts
using a full range of modeled air quality
concentrations.
Most of the estimated PM-related
benefits in this non-mercury technology
option would accrue to populations
exposed to higher levels of PM2.5. Using
the Pope et al. (2002) study, 85 percent
of the population is exposed at or above
the LML of 7.5 μg/m3. Using the Laden
et al. (2006) study, 40 percent of the
population is exposed above the LML of
10 μg/m3. It is important to emphasize
that we have high confidence in PM2.5related effects down to the lowest LML
of the major cohort studies. This fact is
important, because as we estimate PMrelated mortality among populations
exposed to levels of PM2.5 that are
successively lower, our confidence in
the results diminishes. However, our
analysis shows that the great majority of
the impacts occur at higher exposures.
This analysis does not include the type
of detailed uncertainty assessment
found in the 2006 PM2.5 National
Ambient Air Quality Standard (NAAQS)
Regulatory Impact Analysis (RIA)
because we lack the necessary air
quality input and monitoring data to run
the benefits model. In addition, we have
not conducted any air quality modeling
for this rule. The 2006 PM2.5 NAAQS
benefits analysis l provides an
indication of the sensitivity of our
results to various assumptions.
It should be emphasized that the
monetized co-benefits estimates
provided above do not include benefits
from several important benefit
categories, including reducing HAP
l U.S. Environmental Protection Agency, 2006.
Final Regulatory Impact Analysis: PM2.5 NAAQS.
Prepared by Office of Air and Radiation. October.
Available on the Internet at https://www.epa.gov/ttn/
ecas/ria.html.
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emissions, ecosystem effects, and
visibility impairment. The primary
benefit of this non-mercury technology
option is the reduction of mercury
emissions from these sources. Due to
data and resource limitations, we were
unable to model mercury dispersion,
deposition, methylation,
bioaccumulation in fish tissue, and
human consumption of mercurycontaminated fish that would be needed
in order to estimate the human health
benefits from reducing mercury
emissions. Although we do not have
sufficient information or modeling
available to provide monetized
estimates for this non-mercury
technology option, we include a
qualitative assessment of these other
effects in the RIA for the non-mercury
technology option, which is available in
the docket.
The annualized social costs of this
non-mercury technology option are
estimated to be $13 million (2007$, 7
percent discount rate) in 2013. The
combined monetized energy co-benefits
are $22 million to $43 million (2007$,
3 percent discount rate) and $21 million
to $40 million (2007$, 7 percent
discount rate) for 2013. Thus, net
benefits of the non-mercury technology
option are estimated at $9 million to $30
million (2007$, 3 percent discount rate)
and $8 million to $27 million (2007$, 7
percent discount rate) in 2013. EPA
believes that the non-monetized
mercury benefits and the energy cobenefits of the non-mercury technology
option are likely to exceed the costs
even when taking into account the
uncertainties in the cost and benefit
estimates.
emcdonald on DSK2BSOYB1PROD with PROPOSALS4
4. Rationale for Selection of the NonMercury Technology Option
While the results of these additional
analyses were that the costs and costeffectiveness values decreased from
those estimated in our 2008 analysis,
there is still some uncertainty regarding
numerous facets of the cost analysis.
Since the lower estimates of potential
costs show that conversion to nonmercury technology may be a reasonable
investment action in the long term, we
are proposing this supplemental
amendment to request a complete set of
comments on the costs presented here
in order to prepare a final cost analysis
to support or not support the nonmercury technology option. Once all
comments are received, we will reevaluate whether or not these costs
constitute an unreasonably high cost
impact given the benefits of eliminating
all mercury emissions to public health,
the environment, and to energy use.
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We gave serious consideration to the
comments we received that stated the
use of mercury in chlor-alkali plants is
unnecessary since over 95 percent of the
chlorine produced in the U.S. is already
produced using mercury-free
technology. Forcing these plants to
switch to mercury-free technology
would eliminate approximately 0.5 tons
of mercury released per year.
In the 2008 proposal, we rejected the
conversion to non-mercury technology
as a beyond-the floor option because of
the high cost impacts. The total annual
costs estimated at that time were around
$38 million, or around $7.5 million per
facility on average for each of the five
facilities operating at that time. The
revised cost analysis described above
estimates total annual costs of around
$13 million, which averages to just over
$3 million per facility. Therefore, the
current estimated conversion costs are
around 60 percent lower than those
driving our decision in 2008.
With regard to cost-effectiveness, we
stated in the original proposal of the
Mercury Cell NESHAP Standard in 2002
(67 FR 44683) that we considered the
additional mercury emission reduction
achieved by the beyond-the-floor option
for hydrogen by-product vents and endbox ventilation systems to be warranted
at an incremental cost-effectiveness of
$9,000 per pound of mercury emission
reduction. We did not indicate that this
cost-effectiveness level represented an
upper end of acceptability, and in other
contexts, such as the Clean Air Mercury
Rule (70 FR 28606, 05/18/2005),m we
have found even larger costeffectiveness factors to be reasonable.
Similarly, in our 2008 proposal of
amendments, we did not conclude that
a cost-effectiveness value of $14,000 per
pound of mercury emission reduction
was unacceptable, as this was one of
several cost and economic factors
considered that led to our conclusion
regarding the high cost impact of the
beyond-the-floor option of forced
conversion.
Historically, EPA has not established
a clear cost-effectiveness level for
mercury reductions that are considered
acceptable. In fact, we have rejected
m On March 29, 2005, EPA published a final rule
(70 FR 15994) entitled ‘‘Revision of December 2000
Regulatory Finding on the Emissions of Hazardous
Air Pollutants From Electric Utility Steam
Generating Units and the Removal of Coal- and OilFired Electric Utility Steam Generating Units from
the Section 112(c) List (Section 112(n) Revision
Rule).’’ Following that final action, the
Administrator received two petitions for
reconsideration. In response to those petitions, EPA
announced (Federal Register, Vol. 70, October 28,
2005, p. 62200) the reconsideration of certain
aspects of the Section 112(n) Revision Rule, but
these aspects did not include costs related to
mercury control or cost-effectiveness.
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regulatory alternatives for mercury with
cost-effectiveness values of $5,000 per
pound, and accepted regulatory
strategies with estimated costeffectiveness values of $39,000 per
pound, in the case of the Clean Air
Mercury Rule.n Obviously, when
making decisions regarding regulatory
approaches to achieve mercury
reductions, we have looked at cost in
conjunction with many other factors to
assess the reasonableness of possible
control strategies.
We also recognize that the mercury
cell technology is an outdated
technology that has been largely phased
out in the U.S. even without a mercury
emissions prohibition and even with the
high costs of the conversion process.
While the economic analysis suggests
significant adverse economic impacts
could occur if all four plants closed
rather than convert to non-mercury
technology, we believe that it is possible
that one potential outcome of this
proposed rule is that some companies
will convert rather than close, if the
recent incidence of conversion to nonmercury technology by the U.S. chloralkali industry continues. Therefore, the
negative economic effects described
above would be mitigated if only some
of the four facilities closed.
We also believe that any near-term
negative economic impacts are justified
given the potential adverse health and
environmental effects of mercury that
will be reduced permanently into the
future. Therefore, we are proposing this
non-mercury technology option to
request comments on whether the
benefits of eliminating mercury
emissions from this industry, as a
beyond-the-floor control alternative, are
warranted given the foregoing
discussion.
B. What is the enhanced work practices
option (Option 2)?
1. Summary of Enhanced Work
Practices Option
On June 11, 2008 (73 FR 33257), we
proposed modifications to the work
practice standards that apply to fugitive
emissions, primarily those fugitive
emissions from cell rooms. The
proposed modifications to these work
practices included requiring mercury
n The costs of complying with CAMR as a whole
are discussed briefly in the preamble to the final
rule [Federal Register, Vol. 70, No. 95, May 18,
2005, pp. 28606–28700. Standards of Performance
for New and Existing Stationary Sources: Electric
Utility Steam Generating Units (40 CFR Parts 60, 72,
and 75)], and in more detail in two items in the two
air dockets for the CAMR rule: EPA Office of
Research and Development’s White Papers ‘‘Control
of Mercury Emissions from Coal Fired Electric
Utility Boilers.’’ Docket ID No. OAR–2002–0056 and
Docket ID No. A–92–55.
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monitoring in the cell room for all
facilities, along with daily work
practices and weekly certification of the
performance of these work practices.
Establishment of the ‘‘action level’’ for
investigating and correcting high
mercury concentration levels revealed
by the continuous monitors would be
done for a minimum of 14 days and up
to 30 days, at least every 6 months, and
the action level would be set at the 90th
percentile of the data acquired during
the re-setting time period(s). We also
proposed to require mercury thermal
recovery units that continue to operate
at closed or converted plants to remain
subject to the applicable requirements
as long as they are in operation. These
amendments are discussed in more
detail in the 2008 proposal (73 FR
33271–33272 and 33275).
In this action, we are re-proposing
these amendments as Option 2. We
received comments on these proposed
amendments in 2008. In developing our
final action for the Mercury Cell
NESHAP, we will consider these
previously submitted comments, along
with any additional comments received
on this option as a result of this
proposed action.
2. Estimated Impacts of the Enhanced
Work Practices Option
emcdonald on DSK2BSOYB1PROD with PROPOSALS4
a. Environmental and Energy Impacts
The mercury emissions reported to
the TRI for 2008 for the four operating
plants represent an 88 percent decrease
from the pre-MACT levels. While some
of this reduction is a result of the ability
to estimate emission levels using the
measured concentrations from the cell
room continuous mercury monitoring
systems and calculated flow rates, they
are also a result of impacts of the
Mercury Cell NESHAP. We do not
believe that there will initially be
substantial emission reductions
associated with the enhanced work
practice option. However, we believe
that as these plants increase their
knowledge of the causes of fugitive
mercury emissions in the cell room
through operation of the cell room
monitoring program, mercury emissions
will continue to steadily decrease. This
is illustrated by the fact that the three
plants utilizing these systems reported a
decrease in mercury emissions of over
20 percent between 2007 and 2008.
While this rate of decrease is not likely
to occur every year, we believe the
fugitive mercury emissions will
continue to be reduced.
Since the enhanced monitoring option
will not change the basic operation of
the mercury cells, we do not anticipate
that there will be any energy impacts.
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b. Cost and Economic Impacts
The enhanced monitoring option
would make the cell room monitoring
program mandatory for all mercury cell
chlor-alkali plants and would
potentially impact all currently
operating plants. However, the level of
these impacts will vary depending on
whether a plant previously elected to
purchase and install a continuous
mercury monitoring system in its cell
room to comply with the cell room
monitoring program alternative of the
2003 Mercury Cell NESHAP. For the
three plants that are currently
complying via the cell room monitoring
program alternative option, we do not
predict that there would be any cost
impacts. For the single plant that has
elected not to purchase, install, and
operate a cell room monitoring system
to comply via the cell room monitoring
program alternative, we estimate that it
would incur a capital cost for a
monitoring system of around $120,000,
and that the total annual cost (including
annualized capital cost and operation
and maintenance costs) would be
slightly more than $25,000 per year. We
believe that this value is a low
percentage of the annual revenues for
this facility and would not cause any
adverse economic impacts. The cost and
economic impacts of the enhanced
monitoring option were discussed in
more detail in the 2008 proposal (73 FR
33276).
3. Rationale for Selection of the
Enhanced Work Practices Option
The evidence is clear that the
continuous mercury monitoring
programs are effective in identifying and
correcting emission events. It is also
evident that they are beneficial in
identifying emission sources that may
have previously been undetected.
However, we believe that the routine
work practices also play an important
role in reducing emissions, by avoiding
situations where elevated mercury
concentrations are detected by the
monitoring program. We believe that the
cost and economic impacts of requiring
both the work practices and the
monitoring program are justified, given
the effectiveness this combination has
in reducing mercury emissions. Further,
we believe that selection of this option
would lessen the potential near-term
negative economic impacts associated
with the non-mercury technology
option, since plants would likely
continue to operate.
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13863
C. What amendments are being
proposed that are independent of which
option is selected?
In addition to the co-proposal of the
two options discussed above in Sections
III.A and III.B, we are also proposing
amendments that would apply
regardless of whether we select the nonmercury technology option or the
enhanced monitoring option.
Specifically, we are proposing to amend
the provisions of the existing NESHAP
that apply to periods of SSM and to
correct compliance errors in the rule.
1. Provisions That Apply During Periods
of Startup, Shutdown, and Malfunction
This proposed action would amend
the provisions of the existing NESHAP
that apply to periods of SSM. The
proposed revisions of these provisions
result from a Court decision that vacated
portions of two provisions in EPA’s
CAA section 112 regulations governing
the emissions of HAP during periods of
SSM. (Sierra Club v. EPA, 551 F.3d 1019
(DC Cir. 2008), cert. denied, 130 S. CT.
1735 (U.S. 2010)). Consequently, this
proposed revised rule would require
that affected sources comply with the
emission limitations and work practices
at all times, including during periods of
SSM. For reasons discussed below, we
are also proposing to promulgate an
affirmative defense to civil penalties for
exceedances of emission standards
caused by malfunctions, as well as
criteria for establishing the affirmative
defense. These changes would go into
effect upon the effective date of
promulgation of the final rule.
The United States Court of Appeals
for the District of Columbia Circuit
vacated portions of two provisions in
EPA’s CAA section 112 regulations
governing the emissions of HAP during
periods of SSM. Sierra Club v. EPA, 551
F.3d 1019 (DC Cir. 2008), cert. denied,
130 S. Ct. 1735 (2010). Specifically, the
Court vacated the SSM exemption
contained in 40 CFR 63.6(f)(1) and
(h)(1), that is part of a regulation
commonly known as the ‘‘General
Provisions Rule,’’ that EPA had
promulgated under section 112 of the
CAA. When incorporated into CAA
section 112(d) regulations for specific
source categories, these two provisions
exempted sources from the requirement
to comply with the otherwise applicable
CAA section 112(d) emission standard
during periods of SSM. The 2003
Mercury Cell NESHAP Subpart
included a reference to 40 CFR
63.6(f)(1), as well as regulatory text
unique to the 2003 Mercury Cell
NESHAP that exempted compliance
with standards during SSM events. It
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did not include a reference to 40 CFR
63.6 (h)(1), since the rule does not have
opacity and visible emission standards.
In light of Sierra Club v. EPA, we are
proposing to eliminate the SSM
exemption in the Mercury Cell
NESHAP, by revising Table 10, which
addresses the applicability of the part 63
General Provisions to mercury cell
chlor-alkali plants, to state that 40 CFR
63.6(f)(1) does not apply. As such, all
emission standards and work practices
would apply at all times. We are also
proposing to remove other references in
subpart IIIII and Table 10 related to
SSM, including provisions that
exempted compliance with standards
during SSM periods. We are also
proposing to remove the General
Provisions’ requirement that the source
develop an SSM plan, and to remove
certain recordkeeping and reporting
requirements related to the SSM
exemption, but we are retaining the
recordkeeping and related requirements
for malfunctions and request public
comment on the requirements. EPA has
attempted to ensure that regulatory
language relating to the SSM exemption
has been removed. We solicit comment
on whether we have overlooked any
regulatory provisions that might be
inappropriate, unnecessary, or
redundant based on our proposal to
remove the exemption from compliance
with emission standards during periods
of SSM.
Regarding startup and shutdown
modes of operation at mercury cell
plants, based on available information
EPA does not consider emissions during
these periods to be significantly
different than emissions during normal
operation, and therefore is not
proposing separate limits that would
apply during these periods. We do not
have any information that shows
emissions at mercury cell plants would
be significantly different during startup
or shutdown than during normal
operation; nor do we have information
suggesting that the emissions control
measures required by the 2003 rule
would be less effective during startup or
shutdown periods. We request public
comment on whether emissions during
startup and shutdown are instead
significantly different compared to other
normal operation, such that a different
standard for startup and shutdown
periods would be warranted.
Periods of startup, normal operations,
and shutdown are all predictable and
routine aspects of a source’s operations.
In contrast, malfunction is defined as a
‘‘sudden, infrequent, and not reasonably
preventable failure of air pollution
control and monitoring equipment,
process equipment, or a process to
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operate in a normal or useful manner
* * *’’ (40 CFR 63.2). EPA believes that
a malfunction should not be viewed as
a distinct operating mode and, therefore,
any emissions that occur during
malfunctions do not need to be factored
into development of CAA section 112(d)
standards, which, once promulgated,
apply at all times. In Mossville
Environmental Action Now v. EPA, 370
F.3d 1232, 1242 (DC Cir. 2004), the
court upheld as reasonable standards
that had factored in variability of
emissions under all operating
conditions. However, nothing in section
112(d) or in case law requires that EPA
anticipate and account for the
innumerable types of potential
malfunction events in setting emission
standards. See, Weyerhaeuser v. Costle,
590 F.2d 1011, 1058 (DC Cir. 1978) (‘‘In
the nature of things, no general limit,
individual permit, or even any upset
provision can anticipate all upset
situations. After a certain point, the
transgression of regulatory limits caused
by ‘‘uncontrollable acts of third parties,
such as strikes, sabotage, operator
intoxication or insanity, and a variety of
other eventualities, must be a matter for
the administrative exercise of case-bycase enforcement discretion, not for
specification in advance by regulation.’’)
Further, it is reasonable to interpret
CAA section 112(d) as not requiring
EPA to account for malfunctions in
setting emission standards. For
example, we note that CAA section 112
uses the concept of ‘‘best performing’’
sources to define MACT, the level of
stringency that major source standards
must meet. Applying the concept of
‘‘best performing’’ to a source that is
malfunctioning presents significant
difficulties. The goal of best performing
sources is to operate in such a way as
to avoid malfunctions of their units.
Consequently, MACT should not be
based on periods in which there is a
failure to operate.
Moreover, even if malfunctions were
considered a distinct operating mode,
we believe it would be impracticable to
take into account malfunctions in
setting CAA section 112(d) standards.
As noted above, by definition
malfunctions are sudden and
unexpected events, and it would be
difficult to set a standard that takes into
account the myriad different types of
malfunctions that can occur across all
sources in each source category.
Moreover, malfunctions can vary in
frequency, degree, and duration, further
complicating standard setting.
Under this proposal, in the event that
a source fails to comply with the
applicable CAA section 112(d)
standards as a result of a malfunction
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event, EPA would determine an
appropriate response based on, among
other things, the good faith efforts of the
source to minimize emissions during
malfunction periods, including
preventative and corrective actions, as
well as root cause analyses to ascertain
and rectify excess emissions. EPA
would also consider whether the
source’s failure to comply with the CAA
section 112(d) standard was, in fact,
‘‘sudden, infrequent, not reasonably
preventable’’ and was not instead
‘‘caused in part by poor maintenance or
careless operation.’’ 40 CFR 63.2
(definition of malfunction.)
Finally, EPA recognizes that even
equipment that is properly designed and
maintained can sometimes fail and that
such failure can sometimes cause or
contribute to an exceedance of the
relevant emission standard. (See, e.g.,
State Implementation Plans: Policy
Regarding Excessive Emissions During
Malfunctions, Startup, and Shutdown
(Sept. 20, 1999); Policy on Excess
Emissions During Startup, Shutdown,
Maintenance, and Malfunctions (Feb.
15, 1983).) Therefore, consistent with
our recently promulgated final
amendments to regulations addressing
the Portland Cement category (75 FR
54970, Sept. 9, 2010), we are proposing
to add regulatory language providing an
affirmative defense against civil
penalties for exceedances of emission
limits that are caused by malfunctions.
See proposed amendment to 40 CFR
63.8266 (defining ‘‘affirmative defense’’
to mean, in the context of an
enforcement proceeding, a response or
defense put forward by a defendant,
regarding which the defendant has the
burden of proof, and the merits of which
are independently and objectively
evaluated in a judicial or administrative
proceeding). We are also proposing
regulatory provisions to specify the
elements that are necessary to establish
this affirmative defense; the source
would have to prove by a
preponderance of the evidence that it
has met all of the elements set forth in
sections. (See proposed amendment to
40 CFR 63.8226(b); see also 40 CFR
22.24.) The proposed criteria would
ensure that the affirmative defense is
available only where the event that
causes an exceedance of the emission
limit meets the narrow definition of
malfunction in 40 CFR 63.2 (sudden,
infrequent, not reasonable preventable
and not caused by poor maintenance
and/or careless operation). The
proposed criteria also are designed to
ensure that steps are taken to correct the
malfunction, to minimize emissions,
and to prevent future malfunctions. In
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any judicial or administrative
proceeding, the Administrator would be
able to challenge the assertion of the
affirmative defense and, if the
respondent has not met its burden of
proving all of the requirements in the
affirmative defense, appropriate
penalties could be assessed in
accordance with Section 113 of the
Clean Air Act (see also 40 CFR 22.77).
2. Compliance Provisions Rule
Corrections
We are proposing amendments to
correct errors and improve the
compliance provisions of the rule.
These changes, which are described
below, were included in the June 2008
proposal (73 FR 33275).
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a. Detection Limit For Mercury Monitor
Analyzers
Paragraph (a)(2) of § 63.8242, ‘‘What
are the installation, operation, and
maintenance requirements for my
continuous monitoring systems?’’
requires that mercury continuous
monitor analyzers have a detector with
the capability to detect a mercury
concentration at or below 0.5 times the
mercury concentration level measured
during the performance test. Since
promulgation of the 2003 Mercury Cell
NESHAP, we determined that setting
the analyzer detection capability in
reference to the concentration level
during the performance test could be
problematic. We realized that a
concentration of 0.5 times the mercury
concentration could, in cases of low
mercury concentrations, be infeasible
for the monitoring devices on the
market. Information available to us at
this time shows that 0.1 micrograms per
cubic meter (μg/m3) is the detection
limit of commonly commercially
available analyzers. We believe that
analyzers with detection limits at this
level are more than sufficient to
determine compliance with the
limitations in the 2003 Mercury Cell
NESHAP. Therefore, we are proposing
to revise this paragraph to require a
detector with the capability to detect a
mercury concentration at or below 0.5
times the mercury concentration
measured during the test or 0.1 μg/m3.
b. Averaging Period for Mercury
Recovery Unit Compliance
The 2003 Mercury Cell NESHAP is
inconsistent as to whether the rule
requires a daily average or an hourly
average to determine continuous
compliance with the emissions standard
for mercury recovery units found at
§ 63.8190(a)(3) of § 63.8190 ‘‘What
emission limitations must I meet?’’
Paragraph (b) of § 63.8243 ‘‘What
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equations and procedures must I use to
demonstrate continuous compliance?’’
clearly indicates that this averaging
period is daily: ‘‘You must calculate the
daily average mercury concentration
using Equation 2 * * *’’ However,
paragraph (b) of § 63.8246 ‘‘How do I
demonstrate continuous compliance
with the emission limitations and work
practice standards?’’ states that for each
mercury thermal recovery unit vent,
‘‘you must demonstrate continuous
compliance with the applicable
emission limit specified in
§ 63.8190(a)(3) by maintaining the outlet
mercury hourly-average concentration
no higher than the applicable limit.’’
It was our intention for compliance to
be based on a daily average, as detailed
below, and the inclusion of ‘‘hourly’’ in
paragraph (b) of § 63.8246 ‘‘How do I
demonstrate continuous compliance
with the emission limitations and work
practice standards?’’ was a drafting
error. Therefore, we are proposing to
correct this error by replacing ‘‘hourly’’
in § 63.8246(b) with ‘‘daily.’’ In the
proposal Federal Register notice for the
2003 Mercury Cell NESHAP (67 FR
44678, July 3, 2002), we clearly stated
our intention when we summarized the
requirements as follows:
‘‘To continuously comply with the
emission limit for each by-product hydrogen
stream, end-box ventilation system vent, and
mercury thermal recovery unit, we are
proposing that each owner and operator
would continuously monitor outlet elemental
mercury concentration and compare the daily
average results with a mercury concentration
operating limit for the vent. * * *’’
‘‘Continuous compliance would be
demonstrated by collecting outlet elemental
mercury concentration data using continuous
mercury vapor monitor, calculating daily
averages, and documenting that the
calculated daily average values are no higher
than established operating limits. Each daily
average vent elemental mercury
concentration greater than the established
operating limit would be considered a
deviation.
IV. Request for Comment
We request comment on all aspects of
the proposed action. All significant
comments received during the comment
period will be considered.
Five comments were received on the
amendments proposed in June 2008.
These commenters represent one
environmental organization, one
industry trade organization, and two
companies that own and operate
mercury cell chlor-alkali plants. The
fifth comment was anonymously
submitted in support of environmental
organizations. We reviewed and
considered these comments. As
discussed above in section II.C.3 of this
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13865
preamble, the consideration of one of
the issues raised in the comments has
caused us to publish this supplemental
proposal today proposing the nonmercury technology option. In
developing our final action, we will
consider all previously-submitted
relevant comments in addition to any
comments submitted in response to
today’s proposal.
Comments are requested on several
aspects of this proposed action. First,
we are soliciting comments on which of
the two options (Option 1: Non-Mercury
Technology or Option 2: Enhanced
Work Practices) is most appropriate. In
providing comments on the selection of
one of these options, please provide
detailed rationale and additional
technical information that supports your
recommendation.
Second, we are requesting comments
on the specific amendments being
proposed under both options. After
making a decision on which option we
will select for promulgation, we will
consider and address all significant
comments received on the amendments
related to that option. We received
comments on the enhanced work
practices option following the proposal
in June 2008. If that option is selected,
we will consider and address those
comments along with any new
comments received.
Third, we are specifically requesting
comments on the potential for the
elimination of mercury emissions
without converting to membrane cells or
plant closure. We are also requesting
comment on any measures beyond those
included in the enhanced monitoring
option that might be employed at
mercury cell facilities which could
achieve even greater reductions such
that mercury emissions are at ‘‘near
zero’’ levels without conversion to a
non-mercury process or closure.
As noted earlier, we believe that it is
improbable that a mercury cell chloralkali plant can be operated without
mercury emissions. Therefore, we have
assumed that requiring the elimination
of mercury emissions would effectively
require existing mercury cell chloralkali plants either to convert to a nonmercury technology or to cease
production of chlorine with their
current mercury cell production
methods. However, if there are
circumstances where the elimination of
mercury emissions from an operating
mercury cell plant could be achieved,
we are specifically interested in data
and supporting information regarding
technologies that would eliminate
mercury emissions from an operating
mercury cell facility.
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We are also interested in the
possibility of other emission reduction
technologies, process modifications, or
practices not included in the enhanced
work practices option that could reduce
mercury emissions to ‘‘near-zero’’ levels.
We are aware of the significant efforts
that have been made by the four
currently operating mercury cell
facilities to reduce mercury emissions.
As some of these efforts have been
developed more fully in recent years,
we have seen significant and consistent
reductions in emissions to the current
levels. We believe that the further
refinement of these methods would
continue to steadily decrease mercury
emissions. We are requesting comment
on a realistic lower bound level that
could be achieved.
In addition, a near-zero emission
standard alternative would need to
include appropriate testing and
monitoring provisions. Therefore, in
addition to information regarding a
realistic lower-bound emissions level,
we are also requesting comment on
methods to overcome the difficulty of
accurately measuring cell room fugitive
emissions.
Fourth, we are requesting comments
on the proposed amendments related to
provisions that apply during periods of
SSM and the compliance provisions
rule corrections. These amendments
would apply regardless of which option
we select. The compliance provisions
rule corrections were also proposed in
June 2008, and any comments received
on the prior proposal related to these
amendments will also be considered
and addressed.
Finally, comments were provided in
2008 on all the reconsideration
decisions discussed in our June 2008
proposal (and summarized in section
II.C of this preamble). We will accept
additional comments on these decisions
and consider them, along with the
previous comments, in making our final
decisions.
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VII. Statutory and Executive Order
Reviews
A. Executive Order 12866: Regulatory
Planning and Review
Under section 3(f)(1) of Executive
Order 12866 (58 FR 51735, October 4,
1993), this action is an ‘‘economically
significant regulatory action’’ because
Option 1 is likely to have an annual
effect on the economy of $100 million
or more. Accordingly, EPA submitted
this action to the Office of Management
and Budget (OMB) for review under EO
12866 and any changes made in
response to OMB recommendations
have been documented in the docket for
this action. In addition, EPA prepared a
RIA of the potential costs and benefits
associated with this action.
When estimating the PM2.5-related
human health benefits and compliance
costs in Table 2 of this preamble, EPA
applied methods and assumptions
consistent with the state-of-the-science
for human health impact assessment,
economics and air quality analysis. EPA
applied its best professional judgment
in performing this analysis and believes
that these estimates provide a
reasonable indication of the expected
benefits and costs to the nation of this
rulemaking. The RIA available in the
docket describes in detail the empirical
basis for EPA’s assumptions and
characterizes the various sources of
uncertainties affecting the estimates
below.
When characterizing uncertainty in
the PM-mortality relationship, EPA has
historically presented a sensitivity
analysis applying alternate assumed
thresholds in the PM concentrationresponse relationship. In its synthesis of
the current state of the PM science,
EPA’s 2009 Integrated Science
Assessment for Particulate Matter
concluded that a no-threshold log-linear
model most adequately portrays the PMmortality concentration-response
relationship. In the RIA accompanying
this rulemaking, rather than segmenting
out impacts predicted to be associated
levels above and below a ‘‘bright line’’
threshold, EPA includes a LML that
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illustrates the increasing uncertainty
that characterizes exposure attributed to
levels of PM2.5 below the LML for each
study. Figures provided in the RIA show
the distribution of baseline exposure to
PM2.5, as well as the lowest air quality
levels measured in each of the
epidemiology cohort studies. This
information provides a context for
considering the likely portion of PMrelated mortality benefits occurring
above or below the LML of each study;
in general, our confidence in the size of
the estimated reduction PM2.5-related
premature mortality diminishes as
baseline concentrations of PM2.5 are
lowered. Using the Pope et al. (2002)
study, the 85 percent of the population
is exposed at or above the LML of 7.5
μg/m3. Using the Laden et al. (2006)
study, 40 percent of the population is
exposed above the LML of 10 μg/m3.
While the LML analysis provides some
insight into the level of uncertainty in
the estimated PM mortality benefits,
EPA does not view the LML as a
threshold and continues to quantify PMrelated mortality impacts using a full
range of modeled air quality
concentrations.
The cost analysis is also subject to
uncertainties. Estimating the cost
conversion from one process to another
is more difficult than estimating the cost
of adding control equipment because it
is more dependent on plant specific
information. The estimation of cost
savings from environmental compliance
cost savings elimination of the mercury
process is also uncertain. The numbers
were based on the savings reported by
one U.S. facility and some studies from
outside the U.S. The savings might be
greater or smaller than estimated.
Likewise, since the electricity savings
are dependent on many of the same
factors, they are also uncertain and may
be greater or smaller than estimated.
A summary of the monetized benefits,
social costs, and net benefits for the two
options at discount rates of 3 percent
and 7 percent is in Table 2 of this
preamble.
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rulemaking, which is available in the
docket.
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B. Paperwork Reduction Act
The information collection
requirements in this proposed rule, have
been submitted for approval to OMB
under the Paperwork Reduction Act, 44
U.S.C. 3501 et seq. The information
collection request (ICR) document
prepared by EPA has been assigned an
EPA ICR number 2046.06.
OMB has previously approved the
information collection requirements in
the existing regulation (40 CFR part 63,
subpart IIIII) under the provisions of the
Paperwork Reduction Act, 44 U.S.C.
3501 et seq. and has assigned OMB
control number 2060–0542. The OMB
control numbers for EPA’s regulations
in 40 CFR are listed in 40 CFR part 9.
The proposed amendments under
Option 1 would result in changes to the
information collection requirements in
the regulation. This information is being
collected to assure that mercury
emissions have been eliminated. The
required notifications, reports, and
records are essential in determining
compliance, and are required of all
affected facilities. The recordkeeping
and reporting requirements in this
proposed rule are based on the
requirements in EPA’s NESHAP General
Provisions (40 CFR part 63, subpart A).
The recordkeeping and reporting
requirements in the General Provisions
are mandatory pursuant to section 114
of the CAA (42 U.S.C. 7414). All
information other than emissions data
submitted to EPA pursuant to the
information collection requirements for
which a claim of confidentiality is made
is safeguarded according to CAA section
114(c) and the Agency’s implementing
regulations at 40 CFR part 2, subpart B.
The only information collection
associated with the proposed
amendments under Option 1 is a onetime certification that must be
submitted 60 days after the compliance
date. It is estimated that the burden for
this information collection is 3 labor
hours per response per facility, for a
total of 12 labor hours for all four
facilities. This burden will occur during
the first year after promulgation, but the
annual burden for this information
collection averaged over the 3 years
following the compliance date of these
amendments is estimated to be a total of
4 labor hours per year. Burden is
defined at 5 CFR 1320.3(b).
These proposed amendments under
Option 2 would result in changes to the
information collection requirements in
the regulation. This information is being
collected to assure compliance with the
regulation. The required notifications,
reports, and records are essential in
determining compliance, and are
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required of all affected facilities. The
recordkeeping and reporting
requirements in proposed option 2 are
based on the requirements in EPA’s
NESHAP General Provisions (40 CFR
part 63, subpart A). The recordkeeping
and reporting requirements in the
General Provisions are mandatory
pursuant to section 114 of the CAA (42
U.S.C. 7414). All information other than
emissions data submitted to EPA
pursuant to the information collection
requirements for which a claim of
confidentiality is made is safeguarded
according to CAA section 114(c) and the
Agency’s implementing regulations at
40 CFR part 2, subpart B.
The annual burden for this
information collection averaged over the
three years following promulgation of
these amendments is estimated to be a
total of 3,800 labor hours per year. The
average annual reporting burden is 16
hours per response, with approximately
3 responses per facility for 5
respondents. The only capital/startup
costs are associated with the installation
of a cell room monitoring system at one
facility, since we know that these
systems are already in place at the other
four facilities. The total capital/startup
cost annualized over its expected useful
life is $13,000. The total operation and
maintenance is $60,000 per year. There
are no estimated costs associated with
purchase of services. Burden is defined
at 5 CFR 1320.3(b).
An agency may not conduct or
sponsor, and a person is not required to
respond to, a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for EPA’s regulations in 40
CFR are listed in 40 CFR part 9.
To comment on the Agency’s need for
this information, the accuracy of the
provided burden estimates, and any
suggested methods for minimizing
respondent burden, EPA has established
a public docket for this action, which
includes this ICR, under Docket ID
number EPA–HQ–OAR–2002–0017.
Submit any comments related to the ICR
for this proposed rule to EPA and OMB.
See ADDRESSES section at the beginning
of this notice for where to submit
comments to EPA. Send comments to
OMB at the Office of Information and
Regulatory Affairs, Office of
Management and Budget, 725 17th
Street NW., Washington, DC 20503,
Attention: Desk Office for EPA. Since
OMB is required to make a decision
concerning the ICR between 30 and 60
days after March 14, 2011, a comment
to OMB is best assured of having its full
effect if OMB receives it by April 13,
2011. The final rule will respond to any
OMB or public comments on the
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information collection requirements
contained in these proposed
amendments.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act
generally requires an agency to prepare
a regulatory flexibility analysis of any
rule subject to notice and comment
rulemaking requirements under the
Administrative Procedure Act or any
other statute unless the agency certifies
that the rule would not have a
significant economic impact on a
substantial number of small entities.
Small entities include small businesses,
small not-for-profit enterprises, and
small governmental jurisdictions.
For the purposes of assessing the
impacts of this proposed rule on small
entities, small entity is defined as: (1) A
small business that meets the Small
Business Administration size standards
for small businesses, as defined by the
Small Business Administration’s
regulations at 13 CFR 121.201; (2) a
small governmental jurisdiction that is a
government of a city, county, town,
school district, or special district with a
population of less than 50,000; and (3)
a small organization that is any not-forprofit enterprise which is independently
owned and operated and is not
dominant in its field.
After considering the economic
impacts of this proposed rule on small
entities, I certify that this action will not
have a significant economic impact on
a substantial number of small entities.
This proposed rule is estimated to
impact a total of four sources, with one
of the four facilities estimated to be a
small entity. We have estimated that
small entity compliance costs, as
assessed by the facilities’ CSR, are
expected to be just over 1 percent of
revenues. New sources are already
prohibited from using the mercury
technology in the chlor-alkali
production process by virtue of the 2003
Mercury Cell NESHAP’s provisions;
consequently, we did not estimate any
impacts for new sources since this
rulemaking would not impose any new
requirements on them.
This proposed rule will not have a
significant economic impact on a
substantial number of small entities,
since there is only one small entity in
the group of four facilities and
compliance costs for this small entity
are expected to be just over 1 percent of
revenues. However, we continue to be
interested in the potential impacts of
this proposed action on small entities
and welcome comments on issues
related to such impacts.
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D. Unfunded Mandates Reform Act
This action contains no Federal
mandates under the regulatory
provisions of Title II of the Unfunded
Mandates Reform Act of 1995 (UMRA),
2 U.S.C. 1531–1538 for State, local, or
Tribal governments or the private sector.
The action imposes no enforceable duty
on any State, local or Tribal
governments or the private sector. (Note:
The term ‘‘enforceable duty’’ does not
include duties and conditions in
voluntary Federal contracts for goods
and services.) Therefore, this action is
not subject to the requirements of
sections 202 and 205 of the UMRA. This
action also is not subject to the
requirements of section 203 of UMRA
because it contains no regulatory
requirements that might significantly or
uniquely affect small governments.
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E. Executive Order 13132: Federalism
Executive Order 13132 (64 FR 43255,
August 10, 1999) requires EPA to
develop an accountable process to
ensure ‘‘meaningful and timely input by
State and local officials in the
development of regulatory policies that
have federalism implications.’’ ‘‘Policies
that have federalism implications’’ is
defined in the Executive Order to
include regulations that have
‘‘substantial direct effects on the States,
on the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.’’
This action does not have federalism
implications. It will not have substantial
direct effects on the States, on the
relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government, as specified in
Executive Order 13132. This proposed
rule does not impose any requirements
on State and local governments. Thus,
Executive Order 13132 does not apply
to this action.
In the spirit of Executive Order 13132,
and consistent with EPA policy to
promote communications between EPA
and State and local governments, EPA
specifically solicits comment on this
proposed rule from State and local
officials.
F. Executive Order 13175: Consultation
and Coordination with Indian Tribal
Governments
This action does not have Tribal
implications, as specified in Executive
Order 13175 (65 FR 67249, November 9,
2000). This proposed rule imposes no
requirements on Tribal governments.
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Thus, Executive Order 13175 does not
apply to this rule. EPA specifically
solicits additional comment on this
proposed rule from Tribal officials.
G. Executive Order 13045: Protection of
Children From Environmental Health
and Safety Risks
EPA interprets Executive Order 13045
(62 FR 19885, April 23, 1997) as
applying to those regulatory actions that
concern health or safety risks, such that
the analysis required under section
5–501 of the Order has the potential to
influence the regulation. This action is
not subject to Executive Order 13045
because it is based solely on technology
performance. However, given the
potential health effects of mercury on
children, the elimination in mercury
emissions from these four facilities
could result in additional protection of
children from environmental health
risks.
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
This action is not a ‘‘significant energy
action’’ as defined in Executive Order
13211, ‘‘Actions Concerning Regulations
That Significantly Affect Energy Supply,
Distribution, or Use’’ (66 FR 28355, May
22, 2001) because it is not likely to have
a significant adverse effect on the
supply, distribution, or use of energy.
We have concluded that this action is
not likely to have any adverse energy
effects because no additional
requirements are contained in this
proposed rule that consume energy. In
fact, as discussed previously in this
preamble, this action would result in
decreased energy usage.
I. National Technology Transfer and
Advancement Act
Section 12(d) of the National
Technology Transfer and Advancement
Act of 1995 (‘‘NTTAA’’), Public Law
104–113 (15 U.S.C. 272 note) directs
EPA to use voluntary consensus
standards in its regulatory activities
unless to do so would be inconsistent
with applicable law or otherwise
impractical. Voluntary consensus
standards are technical standards (e.g.,
materials specifications, test methods,
sampling procedures, and business
practices) that are developed or adopted
by voluntary consensus standards
bodies. NTTAA directs EPA to provide
Congress, through OMB, explanations
when the Agency decides not to use
available and applicable voluntary
consensus standards.
This proposed rulemaking does not
involve technical standards. Therefore,
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13869
EPA is not considering the use of any
voluntary consensus standards.
J. Executive Order 12898: Federal
Actions To Address Environmental
Justice in Minority Populations and
Low-Income Populations
Executive Order 12898 (59 FR 7629,
February 16, 1994) establishes Federal
executive policy on environmental
justice. Its main provision directs
Federal agencies, to the greatest extent
practicable and permitted by law, to
make environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects of their programs,
policies, and activities on minority
populations and low-income
populations in the U.S.
EPA has determined that this
proposed rule will not have
disproportionately high and adverse
human health or environmental effects
on minority or low-income populations
because it increases the level of
environmental protection for all affected
populations without having any
disproportionately high and adverse
human health or environmental effects
on any population, including any
minority or low-income population. The
nationwide standards would totally
eliminate mercury emissions from
sources affected by this proposed rule
and thus eliminate all adverse human
health or environmental effects on all
populations, including minority or lowincome populations.
An analysis of demographic data
showed that the average percentages of
the population below the poverty level
and the percentages of the population
17 years old and younger in populations
in close proximity to the sources are
similar to the national averages. The
percentage of minorities in populations
in close proximity to the sources is
lower than the national average.
In determining the aggregate
demographic makeup of the
communities near affected sources, EPA
used census data at the block group
level to identify demographics of the
populations considered to be living near
affected sources, such that they have
notable exposures to current emissions
from these sources. In this approach,
EPA reviewed the distributions of
different socio-demographic groups in
the locations of the expected emission
reductions from this proposed rule. The
review identified those census block
groups with centroids within a circular
distance of a 0.5, 3, and 5 miles of
affected sources and determined the
demographic and socio-economic
composition (e.g., race, income,
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education, etc) of these census block
groups. The radius of 3 miles (or
approximately 5 kilometers) has been
used in other demographic analyses
focused on areas around potential
sources.o p q r There were no census
block groups with centroids within 0.5
miles of any of the sources affected by
this proposed rule. EPA’s demographic
analysis has shown that these areas in
aggregate have lower proportions of
American Indians, African-Americans,
Hispanics, and ‘‘Other and Multi-racial’’
populations than the national average.
The analysis showed that these areas in
aggregated had similar proportions of
families with incomes below the
poverty level as the national average.s
EPA defines ‘‘Environmental Justice’’
to include meaningful involvement of
all people regardless of race, color,
national origin, or income with respect
to the development, implementation,
and enforcement of environmental laws,
regulations, and policies. To promote
meaningful involvement, EPA has
developed a communication and
outreach strategy to ensure that
interested communities have access to
this proposed rule, are aware of its
content, and have an opportunity to
comment during the comment period.
During the comment period, EPA will
publicize the rulemaking via EJ
newsletters, Tribal newsletters, EJ list
servers, and the Internet, including
EPA’s Office of Policy Rulemaking
Gateway Web site (https://
yosemite.epa.gov/opei/RuleGate.nsf/).
EPA will also provide general
rulemaking fact sheets (e.g., why is this
important for my community) for EJ
community groups and conduct
conference calls with interested
communities. In addition, State and
Federal permitting requirements will
provide State and local governments
and members of affected communities
the opportunity to provide comments on
the permit conditions associated with
permitting the sources affected by this
rulemaking.
o U.S. GAO (Government Accountability Office).
Demographics of People Living Near Waste
Facilities. Washington, DC: Government Printing
Office; 1995.
p Mohai P, Saha R. ‘‘Reassessing Racial and Socioeconomic Disparities in Environmental Justice
Research’’. Demography. 2006;43(2): 383–399.
q Mennis J. ‘‘Using Geographic Information
Systems to Create and Analyze Statistical Surfaces
of Populations and Risk for Environmental Justice
Analysis’’. Social Science Quarterly,
2002;83(1):281–297.
r Bullard RD, Mohai P, Wright B, Saha R, et al.
Toxic Waste and Race at Twenty 1987–2007. United
Church of Christ. March, 2007.
s The results of the demographic analysis are
presented in ‘‘Review of Environmental Justice
Impacts,’’ August 2010, a copy of which is available
in the docket.
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List of Subjects in 40 CFR Part 63
Environmental protection, Air
pollution control, Hazardous
substances, Incorporation by reference,
Reporting and recordkeeping
requirements.
Dated: March 3, 2011.
Lisa P. Jackson,
Administrator.
For the reasons set out in the
preamble, title 40, chapter I of the Code
of Federal Regulations is proposed to be
amended as follows:
PART 63—[Amended]
1. The authority citation for part 63
continues to read as follows:
Authority: 42 U.S.C. 7401, et seq.
[OPTION 1 FOR SUBPART IIIII—
AMENDED]
Subpart IIIII—[Amended]
2. Section 63.8184 is amended by
revising paragraphs (a) and (c) to read as
follows:
§ 63.8184 What parts of my plant does this
subpart cover?
(a) This subpart applies to two types
of affected sources at a mercury cell
chlor-alkali plant: the mercury cell
chlor-alkali production facility, as
defined in paragraph (a)(1) of this
section and § 63.8266; and the mercury
recovery facility, as defined in
paragraph (a)(2) of this section and
§ 63.8266.
(1) The mercury cell chlor-alkali
production facility affected source
consists of all cell rooms and ancillary
operations used in the manufacture of
product chlorine, product caustic, and
by-product hydrogen at a mercury cell
chlor-alkali plant. This subpart covers
mercury emissions from by-product
hydrogen streams, end box ventilation
system vents, and fugitive emission
sources associated with cell rooms,
hydrogen systems, caustic systems, and
storage areas for mercury-containing
wastes.
(2) The mercury recovery facility
affected source consists of all processes
and associated operations needed for
mercury recovery of wastes generated
from a mercury cell chlor-alkali plant.
This subpart covers mercury emissions
from mercury thermal recovery unit
vents and fugitive emission sources
associated with storage areas for
mercury-containing wastes.
*
*
*
*
*
(c) A mercury recovery facility is a
new affected source if you commence
construction or reconstruction of the
affected source after the dates specified
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in § 63.8186(c) and (d). An affected
source is reconstructed if it meets the
definition of a reconstruction in § 63.2.
3. Section 63.8186 is revised to read
as follows:
§ 63.8186 When do I have to comply with
this subpart?
(a) Compliance date for the emission
limitations in § 63.8190(a)(2), the work
practices in § 63.8192, and all the
associated requirements for existing
mercury cell chlor-alkali production
facility and mercury recovery facility
affected sources. If you have an existing
mercury cell chlor-alkali production
facility or mercury recovery facility
affected source, you must comply with
the applicable emission limitations in
§ 63.8190(a)(2), work practices in
§ 63.8192, and all the associated
requirements no later than December 19,
2006.
(b) Compliance date for emission
limitation in § 63.8190(b) and all the
associated requirements for existing
mercury cell chlor-alkali production
facility and mercury recovery facility
affected sources. If you have an existing
mercury cell chlor-alkali production
facility or mercury recovery facility
affected source, you must comply with
§ 63.8190(b) by three years after the date
that the final rule is published in the
Federal Register. Prior to compliance
with § 63.8190(b), you must comply
with the applicable emission limitations
in § 63.8190(a)(2), work practices in
§ 63.8192, and all the associated
requirements. After you have
demonstrated compliance with
§ 63.8190(b) and have submitted the
certification of compliance in
accordance with § 63.8252(f), you are
only subject to § 63.8246(d) of this
subpart.
(c) Compliance date for the emission
limitations in § 63.8190(a)(3), the work
practices in § 63.8192, and all the
associated requirements for new or
reconstructed mercury recovery facility
affected sources. If you commenced
construction or reconstruction of your
mercury recovery facility after July 3,
2002, and before March 14, 2011, you
must comply with the applicable
emission limitation in § 63.8190(a)(3),
work practices in § 63.8192, and all the
associated requirements by either
December 19, 2003, or upon initial
startup, whichever is later.
(d) Compliance date for the emission
limitation under § 63.8190(b) and all the
associated requirements for new or
reconstructed mercury recovery facility
affected sources.
(1) If you commenced construction or
reconstruction of your mercury recovery
facility after July 3, 2002, and before
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March 14, 2011, you must comply with
the emission limitation in § 63.8190(b)
and all the associated requirements by
three years after the date that the final
rule is published in the Federal
Register. Prior to compliance with
§ 63.8190(b), you must comply with the
applicable emission limitation in
§ 63.8190(a)(3), work practices in
§ 63.8192, and all the associated
requirements. After you have
demonstrated compliance with
§ 63.8190(b) and have submitted the
certification of compliance in
accordance with § 63.8252(f), you are
only subject to § 63.8246(d) of this
subpart.
(2) If you commenced construction or
reconstruction of your mercury recovery
facility after March 14, 2011, you must
comply with the emission limitation in
§ 63.8190(b) and all the associated
requirements by the date that the final
rule is published in the Federal
Register, or upon initial startup,
whichever is later.
4. Section 63.8190 is amended as
follows:
a. Revising paragraph (a)(2)
introductory text;
b. Revising paragraph (a)(3)
introductory text; and
c. Adding paragraph (b).
The revisions read as follows:
emcdonald on DSK2BSOYB1PROD with PROPOSALS4
§ 63.8190
meet?
What emission limitations must I
(a) * * *
(2) Emission limits which apply to
existing mercury cell chlor-alkali
production facilities prior to achieving
compliance with § 63.8190(b). During
any consecutive 52-week period, you
must not discharge to the atmosphere
total mercury emissions in excess of the
applicable limit in paragraph (a)(2)(i) or
(ii) of this section calculated using the
procedures in § 63.8243(a).
*
*
*
*
*
(3) Emission limits which apply to
existing mercury recovery facilities and
to new or reconstructed mercury
recovery facilities that commenced
construction or reconstruction after July
3, 2002, and before March 14, 2011 prior
to achieving compliance with paragraph
(b) of this section. You must not
discharge to the atmosphere mercury
emissions in excess of the applicable
limit in paragraph (a)(3)(i) or (ii) of this
section.
*
*
*
*
*
(b) Emission limit which applies to
each mercury cell chlor-alkali
production facility and each mercury
recovery facility after the applicable
compliance date specified in paragraph
§ 63.8186(b) or (d). Emissions of
mercury are prohibited from each
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existing mercury cell chlor-alkali
production facility and from each
existing, new, or reconstructed mercury
recovery facility. You must demonstrate
compliance with this prohibition in
accordance with the provisions in
§ 63.8236(e) and § 63.8246(d) and
submit the certification of compliance
required by § 63.8252(f).
5. Section 63.8192 is amended as
follows:
a. Revising the introductory text;
b. Revising paragraph (g)(2)(i); and
c. Revising paragraph (g)(3).
The revisions read as follows:
§ 63.8192 What work practice standards
must I meet?
Prior to achieving compliance with
§ 63.8190(b), you must meet the work
practice requirements specified in
paragraphs (a) through (f) of this section.
As an alternative to the requirements
specified in paragraphs (a) through (d)
of this section, you may choose to
comply with paragraph (g) of this
section.
*
*
*
*
*
(g) * * *
(2) * * *
(i) Beginning on the compliance date
specified for your affected source in
§ 63.8186(a), measure and record the
mercury concentration for at least 30
days using a system that meets the
requirements of paragraph (g)(1) of this
section.
*
*
*
*
*
(3) Beginning on the compliance date
specified for your affected source in
§ 63.8186(a), you must continuously
monitor the mercury concentration in
the cell room. Failure to monitor and
record the data according to
§ 63.8256(c)(4)(ii) for 75 percent of the
time in any 6-month period constitutes
a deviation.
*
*
*
*
*
6. Section 63.8230 is revised to read
as follows:
§ 63.8230 By what date must I conduct
performance tests or other initial
compliance demonstrations?
(a) You must conduct a performance
test no later than the compliance date
that is specified in § 63.8186(a) for your
affected source to demonstrate initial
compliance with the applicable
emission limit in § 63.8190(a)(2) for byproduct hydrogen streams and end box
ventilation system vents and the
applicable emission limit in
§ 63.8190(a)(3) for mercury thermal
recovery unit vents.
(b) For the applicable work practice
standards in § 63.8192 you must
demonstrate initial compliance within
30 calendar days after the compliance
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13871
date that is specified for your affected
source in § 63.8186(a).
7. Section 63.8236 is amended by
adding paragraph (e) to read as follows:
§ 63.8236 How do I demonstrate initial
compliance with the emission limitations
and work practice standards?
*
*
*
*
*
(e) For each affected source, you have
demonstrated initial compliance with
the emission limit in § 63.8190(b) if you
have eliminated mercury emissions and
you have submitted the compliance
certification required by § 63.8252(f).
8. Section 63.8243 is amended by
revising paragraphs (a) introductory text
and (a)(3) introductory text to read as
follows:
§ 63.8243 What equations and procedures
must I use to demonstrate continuous
compliance?
(a) By-product hydrogen streams and
end box ventilation system vents. For
each consecutive 52-week period, you
must determine the g Hg/Mg Cl2
produced from all by-product hydrogen
streams and all end box ventilation
system vents, if applicable, at a mercury
cell chlor-alkali production facility
using the procedures in paragraphs
(a)(1) through (3) of this section. You
must begin collecting data on the
compliance date that is specified in
§ 63.8186(a) for your affected source and
calculate your first 52-week average
mercury emission rate at the end of the
52nd week after the compliance date.
*
*
*
*
*
(3) Beginning 52 weeks after the
compliance date specified in
§ 63.8186(a) for your affected source,
you must calculate the 52-week average
mercury emission rate from all byproduct hydrogen steam and all end box
ventilation system vents, if applicable,
using Equation 1 of this section as
follows:
*
*
*
*
*
9. Section 63.8246 is amended by
adding paragraph (d) to read as follows:
§ 63.8246 How do I demonstrate
continuous compliance with the emission
limitations and work practice standards?
*
*
*
*
*
(d) You must demonstrate continuous
compliance with the emission
limitations in § 63.8190(b) by operating
without mercury emissions.
10. Section 63.8252 is amended by
adding paragraph (f) to read as follows:
§ 63.8252 What notifications must I submit
and when?
*
*
*
*
*
(f) You must submit a compliance
certification no later than 60 days after
the applicable compliance date
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specified in § 63.8186(b) or (d). This
certification must state that you have
eliminated all mercury emissions and
will not use any process in the future
that will emit mercury. The certification
should also include a statement as to
whether you eliminated mercury
emissions through conversion to a nonmercury process for chlorine production
or whether chlorine is no longer
produced at the site.
11. Section 63.8254 is amended as
follows:
a. Revising paragraph (a)(1);
b. Revising paragraph (a)(2);
The revisions read as follows:
§ 63.8254
when?
What reports must I submit and
(a) * * *
(1) The first compliance report must
cover the period beginning on December
19, 2006, and ending on June 30, 2007.
(2) The first compliance report must
be postmarked or delivered no later than
July 31, 2007.
*
*
*
*
*
[OPTION 2 FOR SUBPART IIIII—
AMENDED]
Subpart IIIII—[AMENDED]
12. Section 63.8182 is amended by
revising paragraph (a) to read as follows:
§ 63.8182
Am I subject to this subpart?
(a) You are subject to this subpart if
you own or operate a mercury cell
chlor-alkali production facility or a
mercury recovery facility at a mercury
cell chlor-alkali plant.
*
*
*
*
*
13. Section 63.8184 is amended by
revising paragraph (a) to read as follows:
emcdonald on DSK2BSOYB1PROD with PROPOSALS4
§ 63.8184 What parts of my plant does this
subpart cover?
(a) This subpart applies to two types
of affected sources at a mercury cell
chlor-alkali plant: the mercury cell
chlor-alkali production facility, as
defined in § 63.8266, ‘‘What definitions
apply to this subpart,’’ and the mercury
recovery facility, as also defined in
§ 63.8266.
*
*
*
*
*
14. Section 63.8186 is amended as
follows:
a. By revising paragraph (a); and
b. By adding paragraph (e).
§ 63.8186 When do I have to comply with
this subpart?
(a) If you have an existing affected
source, you must comply with the
applicable provisions no later than the
dates specified in paragraph (a)(1) and
in either paragraph (a)(2) or (3) of this
section.
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(1) You must comply with each
emission limitation, work practice
standard, and recordkeeping and
reporting requirement in this subpart
that applies to you no later than
December 19, 2006, with the exception
of the requirements listed in (a)(1)(i)
through (4) of this section.
(i) Section 63.8192(h) and (i);
(ii) Section 63.8236(e) and (f);
(iii) Section 63.8252(f); and
(iv) Section 63.8254(e).
(2) If you were complying with the
cell room monitoring program
provisions in § 63.8192(g) on March 14,
2011 as an alternative to the work
practice standards in § 63.8192(a)
through (d), you must comply with the
provisions in § 63.8192(h) and (i) no
later than 6 months after publication of
the final rule in the Federal Register. At
the time that you are in compliance
with § 63.8192(h) and (i), you will no
longer be subject to the provisions of
§ 63.8192(g).
(3) If you were complying with the
work practice standards in § 63.8192(a)
through (d) on March 14, 2011, you
must comply with the provisions in
§ 63.8192(h) and (i) no later than 2 years
after publication of the final rule in the
Federal Register. At the time that you
are in compliance with § 63.8192(h) and
(i), you will no longer be subject to the
provisions of § 63.8192(a) through (d).
*
*
*
*
*
(e) If you have a mercury recovery
facility at a mercury cell chlor-alkali
plant where the mercury cell chloralkali production facility ceased
production of product chlorine, product
caustic, and by-product hydrogen prior
to the publication of the final rule in the
Federal Register, you must comply with
each emission limitation, work practice
standard, and recordkeeping and
reporting requirement in this subpart
that applies to your mercury recovery
unit by 1 year after the publication of
the final rule in the Federal Register.
15. Section 63.8192 is amended as
follows:
a. By revising § 63.8192 introductory
text; and
b. By adding paragraphs (h) and (i).
§ 63.8192 What work practice standards
must I meet?
Prior to the applicable compliance
date specified in § 63.8186(a)(2) or (3),
you must meet the work practice
requirements specified in paragraphs (a)
through (f) of this section. As an
alternative to the requirements specified
in paragraphs (a) through (d) of this
section, you may choose to comply with
paragraph (g) of this section. After the
applicable compliance date specified in
§ 63.8186(a)(2) or (3), you must meet the
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work practice requirements specified in
paragraphs (e), (f), (h), and (i) of this
section.
*
*
*
*
*
(h) You must meet the work practice
standards in Tables 1 through 4 to this
subpart and the associated
recordkeeping requirements in Table 12
to this subpart. You must adhere to the
response intervals specified in Tables 1
through 4 to this subpart at all times.
Nonadherence to the intervals in Tables
1 through 4 to this subpart constitutes
a deviation and must be documented
and reported in the compliance report,
as required by § 63.8254(b), with the
date and time of the deviation, cause of
the deviation, a description of the
conditions, and time actual compliance
was achieved. As provided in § 63.6(g),
you may request to use an alternative to
the work practice standards in Tables 1
through 4 to this subpart.
(i) In addition to the work practice
standards in paragraph (h) of this
section, you must institute a cell room
monitoring program to continuously
monitor the mercury vapor
concentration in the upper portion of
each cell room and to take corrective
actions as quickly as possible when
elevated mercury vapor levels are
detected. You must prepare and submit
to the Administrator a cell room
monitoring plan containing the
elements listed in Table 11 to this
subpart and meet the requirements in
paragraphs (i)(1) through (4) of this
section.
(1) You must utilize a mercury
monitoring system that meets the
requirements of Table 8 to this subpart.
(2) You must establish action levels
according to the requirements in
paragraphs (i)(2)(i) through (iii) of this
section. You must establish an initial
action level after the compliance date
specified in § 63.8186(a)(2) or (3), and
you must re-establish an action level at
least once every six months thereafter.
(i) You must measure and record the
mercury concentration for at least 14
days and no more than 30 days using a
system that meets the requirements of
paragraph (i)(1) of this section. For the
initial action level, this monitoring must
begin on the applicable compliance date
specified for your affected source in
§ 63.8186(a)(2) or (3).
(ii) Using the monitoring data
collected according to paragraph (i)(2)(i)
of this section, you must establish your
action level at the 90th percentile of the
data set.
(iii) You must submit your initial
action level according to § 63.8252(f)
and subsequent action levels according
to § 63.8252(g).
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(3) Beginning on the compliance date
specified for your affected source in
§ 63.8186(a)(2) or (3), you must
continuously monitor the mercury
concentration in the cell room. Failure
to monitor and record the data
according to § 63.8256(e)(4)(iii) for 75
percent of the time in any 6-month
period constitutes a deviation.
(4) If the average mercury
concentration for any 1-hour period
exceeds the currently applicable action
level established according to paragraph
(i)(2) of this section, you must meet the
requirements in either paragraph (i)(4)(i)
or (ii) of this section.
(i) If you determine that the cause of
the elevated mercury concentration is
an open electrolyzer, decomposer, or
other maintenance activity, you must
record the information specified in
paragraphs (i)(4)(i)(A) through (C) of this
section.
(A) A description of the maintenance
activity resulting in elevated mercury
concentration;
(B) The time the maintenance activity
was initiated and completed; and
(C) A detailed explanation how all the
applicable requirements of Table 1 to
this subpart were met during the
maintenance activity.
(ii) If you determine that the cause of
the elevated mercury concentration is
not an open electrolyzer, decomposer,
or other maintenance activity, you must
follow the procedures specified in
paragraphs (i)(4)(ii)(A) and (B) of this
section until the mercury concentration
falls below the action level. You must
also keep all the associated records for
these procedures as specified in Table
12 to this subpart. Nonadherence to the
intervals in paragraphs (i)(4)(ii)(A) and
(B) of this section constitutes a
deviation and must be documented and
reported in the compliance report, as
required by § 63.8254(b).
(A) Within 1 hour of the time the
action level was exceeded, you must
conduct each inspection specified in
Table 2 to this subpart, with the
exception of the cell room floor and the
pillars and beam inspections. You must
correct any problem identified during
these inspections in accordance with
the requirements in Tables 2 and 3 to
this subpart.
(B) If the Table 2 inspections and
subsequent corrective actions do not
reduce the mercury concentration below
the action level, you must inspect all
decomposers, hydrogen system piping
up to the hydrogen header, and other
potential locations of mercury vapor
leaks using a technique specified in
Table 6 to this subpart. If a mercury
vapor leak is identified, you must take
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the appropriate action specified in
Table 3 to this subpart.
16. Section 63.8230 is amended by
revising paragraph (b) and adding
paragraph (c) to read as follows:
§ 63.8230 By what date must I conduct
performance tests or other initial
compliance demonstrations?
*
*
*
*
*
(b) For the applicable work practice
standards in § 63.8192(a) through (g),
you must demonstrate initial
compliance within 30 calendar days
after the compliance date that is
specified for your affected source in
§ 63.8186(a)(1).
(c) For the applicable work practice
standards in § 63.8192(e), (f), (h), and (i),
you must demonstrate initial
compliance within 60 calendar days
after the applicable compliance date
that is specified for your affected source
in § 63.8186(a)(2) or (3).
17. Section 63.8236 is amended by
revising paragraph (c) introductory text
and by adding paragraphs (e) and (f) to
read as follows:
§ 63.8236 How do I demonstrate initial
compliance with the emission limitations
and work practice standards?
*
*
*
*
*
(c) For each affected source, you have
demonstrated initial compliance with
the applicable work practice standards
in § 63.8192(a) through (g) if you
comply with paragraphs (c)(1) through
(7) of this section:
*
*
*
*
*
(e) After the date of publication of the
final rule in the Federal Register, for
each affected source, you have
demonstrated initial compliance with
the applicable work practice standards
in § 63.8192(e), (f), (h), and (i) if you
comply with paragraphs (e)(1) through
(4) of this section:
(1) You certify in your Revised Work
Practice Notification of Compliance
Status that you are operating according
to the work practice standards in
§ 63.8192(h).
(2) You have submitted your cell
room monitoring plan as part of your
Revised Work Practice Notification of
Compliance Status and you certify in
your Revised Work Practice Notification
of Compliance Status that you are
operating according to the continuous
cell room monitoring program under
§ 63.8192(i) and that you have
established your initial action level
according to § 63.8192(i)(2).
(3) You have re-submitted your
washdown plan as part of your Revised
Work Practice Notification of
Compliance Status and you re-certify in
your Revised Work Practice Notification
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13873
of Compliance Status that you are
operating according to your washdown
plan.
(4) You have re-submitted records of
the mass of virgin mercury added to
cells for the 5 years preceding December
19, 2006, as part of your Revised Work
Practice Notification of Compliance
Status.
(f) You must submit the Revised Work
Practice Notification of Compliance
Status containing the results of the
initial compliance demonstration
according to the requirements in
§ 63.8252(f).
18. Section 63.8246 is amended by
revising the first sentence of paragraph
(b)(1) introductory text to read as
follows:
§ 63.8246 How do I demonstrate
continuous compliance with the emission
limitations and work practice standards?
*
*
*
*
*
(b) * * *
(1) For each mercury thermal recovery
unit vent, you must demonstrate
continuous compliance with the
applicable emission limit specified in
§ 63.8190(a)(3) by maintaining the outlet
mercury daily-average concentration no
higher than the applicable limit. * * *
*
*
*
*
*
19. Section 63.8252 is amended by
adding paragraphs (f) and (g) to read as
follows:
§ 63.8252 What notifications must I submit
and when?
*
*
*
*
*
(f) You must submit a Revised Work
Practice Notification of Compliance
Status according to paragraphs (f)(1) and
(2) of this section.
(1) You must submit a Revised Work
Practice Notification of Compliance
Status before the close of business on
the date 60 days after the applicable
compliance date in § 63.8186(a)(2) or
(3). The Revised Work Practice
Notification of Compliance Status must
contain the items in paragraphs (f)(1)(i)
through (iii) of this section:
(i) A certification that you are
operating according to the work practice
standards in § 63.8192(h).
(ii) Your cell room monitoring plan,
including your initial action level
determined in accordance with
§ 63.8192(i)(2), and a certification that
you are operating according to the
continuous cell room monitoring
program under § 63.8192(i).
(iii) Your washdown plan, and a
certification that you are operating
according to your washdown plan under
§ 63.8192(e).
(2) Records of the mass of virgin
mercury added to cells for the 5 years
preceding December 19, 2006.
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(g) You must submit subsequent
action levels determined in accordance
with § 63.8192(i)(2), along with the
supporting data used to establish the
action level, within 30 calendar days
after completion of data collection.
20. Section 63.8254 is amended by
revising paragraph (b)(7) introductory
text to read as follows:
§ 63.8254
when?
What reports must I submit and
*
*
*
*
*
(b) * * *
(7) For each deviation from the
requirements for work practice
standards in Tables 1 through 4 to this
subpart that occurs at an affected source
(including deviations where the
response intervals were not adhered to
as described in § 63.8192(b)), each
deviation from the cell room monitoring
program monitoring and data recording
requirements in § 63.8192(i)(3), and
each deviation from the response
intervals required by § 63.8192(i)(4)
when an action level is exceeded, the
compliance report must contain the
information in paragraphs (b)(1) through
(4) of this section and the information
in paragraphs (b)(7)(i) and (ii) of this
section. This includes periods of
startup, shutdown, and malfunction.
*
*
*
*
*
21. Section 63.8256 is amended by
revising paragraph (c) introductory text
and adding paragraph (e) to read as
follows:
§ 63.8256
What records must I keep?
emcdonald on DSK2BSOYB1PROD with PROPOSALS4
*
*
*
*
*
(c) Records associated with the work
practice standards that must be kept
prior to the applicable compliance date
in § 63.8186(a)(2) or (3).
*
*
*
*
*
(e) Records associated with the work
practice standards that must be kept
after the applicable compliance date in
§ 63.8186(a)(2) or (3).
(1) You must keep the records
specified in paragraphs (e)(1)(i) and (ii)
of this section.
(i) A weekly record certifying that you
have complied with the work practice
standards in Tables 1 through 4 to this
subpart. This record must, at minimum,
list each general requirement specified
in paragraphs (e)(1)(i)(A) through (D) of
this section. Figure 1 to this subpart
provides an example of this record.
(A) The design, operation, and
maintenance requirements in Table 1 to
this subpart,
(B) The required inspections in
Table 2 to this subpart,
(C) The required actions for liquid
mercury spills and accumulations and
hydrogen and mercury vapor leaks in
Table 3 to this subpart, and
(D) The requirements for mercury
liquid collection in Table 4 to this
subpart.
(ii) The records specified in Table 12
to this subpart related to mercury and
hydrogen leaks.
(2) You must maintain a copy of your
current washdown plan and records of
when each washdown occurs.
(3) You must maintain records of the
mass of virgin mercury added to cells
for each reporting period.
(4) You must keep your current cell
room monitoring plan and the records
specified in paragraphs (e)(4)(i) through
(vi) of this section.
(i) Records of the monitoring
conducted in accordance with
§ 63.8192(i)(2)(i) to establish your action
levels, and records demonstrating the
development of these action levels.
(ii) During each period that you are
gathering cell room monitoring data in
accordance with the requirements of
§ 63.8192(i)(2)(i), records specified in
Table 9.
(iii) Records of the cell room mercury
concentration monitoring data collected.
(iv) Instances when the action level is
exceeded.
(v) Records specified in
§ 63.8192(i)(4)(i) for maintenance
activities that cause the mercury vapor
concentration to exceed the action level.
(vi) Records of all inspections and
corrective actions taken in response to
a non-maintenance related situation in
which the mercury vapor concentration
exceeds the action level as specified in
Table 12 of this subpart.
22. Section 63.8266 is amended by
revising the definitions of ‘‘Mercury cell
chlor-alkali plant’’ and ‘‘Mercury
recovery facility’’ to read as follows:
§ 63.8266
subpart?
*
*
*
*
*
Mercury cell chlor-alkali plant means
all contiguous or adjoining property that
is under common control, where a
mercury cell chlor-alkali production
facility and/or a mercury recovery
You must specify in your cell room monitoring plan * * *
1. Details of your mercury monitoring system.
2. How representative sampling will be conducted ...........
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What definitions apply to this
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facility is located. A mercury cell chloralkali plant includes a mercury recovery
facility at a plant where the mercury cell
chlor-alkali production facility ceases
production.
*
*
*
*
*
Mercury recovery facility means an
affected source consisting of all
processes and associated operations
needed for mercury recovery from
wastes generated by a mercury cell
chlor-alkali plant.
*
*
*
*
*
23. The tables to subpart IIIII are
amended as follows:
a. By revising the heading to table 5;
b. By revising the introductory text to
table 9;
c. By adding tables 11 and 12; and
d. By adding figure 1:
*
*
*
*
*
TABLE 5 TO SUBPART IIIII OF PART
63 —REQUIRED ELEMENTS OF
FLOOR–LEVEL MERCURY VAPOR
MEASUREMENT AND CELL ROOM
MONITORING PLANS PRIOR TO THE
APPLICABLE COMPLIANCE DATE
SPECIFIED IN § 63.8186(a)(2) OR (3)
*
*
*
*
*
TABLE 9 TO SUBPART IIIII OF PART
63—REQUIRED RECORDS FOR WORK
PRACTICE STANDARDS
As stated in § 63.8256(c), you must
keep the records (related to the work
practice standards) specified in the
following table prior to the applicable
compliance date specified in
§ 63.8186(a)(2) or (3). After the
applicable compliance date specified in
§ 63.8186(a)(2) or (3), you must keep the
records (related to the work practice
standards) specified in the following
table during the period when you are
collecting cell room monitoring data in
accordance with § 63.8192(i)(2)(i) to
establish your action level:
*
*
*
*
*
TABLE 11 TO SUBPART IIIII of Part
63—REQUIRED ELEMENTS CELL
ROOM MONITORING PLANS AFTER
THE APPLICABLE COMPLIANCE
DATE SPECIFIED IN § 63.8186(a)(2) OR
(3)
Your Cell Room Monitoring Plan
required by § 63.8192(i) must contain
the elements listed in the following
table:
Additional requirements
Include some pre-plan measurements to demonstrate the profile of mercury concentration in the cell room and how the selected sampling locations ensure conducted representativeness.
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You must specify in your cell room monitoring plan * * *
Additional requirements
3. Quality assurance/quality control procedures for your
mercury monitoring system.
4. Your current action level .............................................
Include a description of how you will keep records or other means to demonstrate
that the system is operating properly.
Include the background data used to establish your current level. Records of previous action levels must be kept for 5 years in accordance with § 63.8258, but are
not required to be included as part of your cell room monitoring plan.
TABLE 12 TO SUBPART IIIII OF PART
63—REQUIRED RECORDS FOR WORK
PRACTICE STANDARDS AFTER THE
APPLICABLE COMPLIANCE DATE
SPECIFIED IN § 63.8186(a)(2) OR (3)
practice standards) specified in the
following table;
As stated in § 63.8256(e)(1), you must
keep the records (related to the work
For each * * *
You must record the following information * * *
1. Liquid mercury spill or accumulation identified during
an inspection required by Table 2 to this subpart or at
any other time.
a. Location of the liquid mercury spill or accumulation.
2. Liquid mercury leak or hydrogen leak identified during
an inspection required by Table 2 to this subpart or at
any other time.
b. Method you use to clean up the liquid mercury spill or accumulation.
c. Date and time when you clean up the liquid mercury spill or accumulation.
d. Source of the liquid mercury spill or accumulation.
e. If the source of the liquid mercury spill or accumulation is not identified, the time
when you inspect the area.
a. Location of the leak.
b. Date and time you identify the leak.
c. If the leak is a liquid mercury leak, the date and time that you successfully contain
the dripping liquid mercury.
d. Date and time you successfully stop the leak and repair the leaking equipment.
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[AMENDMENTS INDEPENDENT OF
WHICH OPTION IS SELECTED]
Subpart IIIII—[AMENDED]
emcdonald on DSK2BSOYB1PROD with PROPOSALS4
24. Section 63.8226 is revised to read
as follows:
§ 63.8226 What are my general
requirements for complying with this
subpart?
(a) You must be in compliance with
the applicable emission limitations in
§ 63.8190 at all times. Prior to achieving
compliance with § 63.8190(b), you must
be in compliance with the applicable
work practice standards in § 63.8192 at
all times.
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(b) At all times you must operate and
maintain any affected source, including
associated air pollution control
equipment and monitoring equipment,
in a manner consistent with safety and
good air pollution control practices for
minimizing emissions. The general duty
to minimize emissions does not require
you to make any further efforts to
reduce emissions if levels required by
this standard have been achieved.
Determination of whether such
operation and maintenance procedures
are being used will be based on
information available to the
Administrator which may include, but
is not limited to, monitoring results,
review of operation and maintenance
procedures, review of operation and
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maintenance records, and inspection of
the source.
25. Section 63.8232 is amended by
removing and reserving paragraph (a) to
read as follows:
§ 63.8232
[Amended]
(a) [Reserved]
*
*
*
*
*
26. Section 63.8242 is amended by
revising paragraph (a)(2) to read as
follows:
§ 63.8242 What are the installation,
operation, and maintenance requirements
for my continuous monitoring systems?
(a) * * *
(2) Each mercury continuous
emissions monitor analyzer must have a
detector with the capability to detect a
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mercury concentration of either 0.5
times the mercury concentration level
measured during the performance test
conducted according to § 63.8232 or 0.1
μg/m3.
*
*
*
*
*
27. Section 63.8246 is amended by
revising paragraph (b)(1) to read as
follows:
§ 63.8246 How do I demonstrate
continuous compliance with the emission
limitations and work practice standards?
*
*
*
*
*
(b) * * *
(1) For each mercury thermal recovery
unit vent, you must demonstrate
continuous compliance with the
applicable emission limit specified in
§ 63.8190(a)(3) by maintaining the outlet
mercury daily-average concentration no
higher than the applicable limit. To
determine the outlet mercury
concentration, you must monitor
according to paragraphs (b)(1)(i) or (ii)
of this section.
*
*
*
*
*
28. Section 63.8248 is amended as
follows:
a. Revising paragraph (a)(1);
b. Revising paragraph (a)(2); and
c. Removing and reserving paragraph
(b).
The revisions read as follows:
emcdonald on DSK2BSOYB1PROD with PROPOSALS4
§ 63.8248
meet?
What other requirements must I
(a) * * *
(1) You must report each instance in
which you did not meet each emission
limitation in § 63.8190 that applies to
you.
(2) You must report each instance in
which you did not meet each work
practice standard in § 63.8192 that
applies to you
*
*
*
*
*
(b) [Reserved]
29. Section 63.8254 is amended as
follows:
c. Removing and reserving paragraph
(b)(4);
d. Revising paragraph (b)(7)
introductory text;
e. Revising paragraph (b)(8)
introductory text;
f. Revising paragraph (b)(8)(iv);
g. Revising paragraph (b)(8)(vi);
h. Revising paragraph (b)(9)
introductory text;
i. Revising paragraph (b)(9)(ii);
j. Revising paragraph (b)(9)(vi); and
k. Removing and reserving paragraph
(c).
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The revisions read as follows:
§ 63.8254
when?
What reports must I submit and
*
*
*
*
*
(b) * * *
(4) [Reserved]
*
*
*
*
*
(7) For each deviation from the
requirements for work practice
standards in Tables 1 through 4 to this
subpart that occurs at an affected source
(including deviations where the
response intervals were not adhered to
as described in § 63.8192(b)), the
compliance report must contain the
information in paragraphs (b)(1) through
(4) of this section and the information
in paragraphs (b)(7)(i) and (ii) of this
section.
*
*
*
*
*
(8) For each deviation from an
emission limitation occurring at an
affected source where you are using a
mercury continuous emission monitor,
according to the site-specific monitoring
plan required in § 63.8242(a)(3), to
comply with the emission limitation in
this subpart, you must include the
information in paragraphs (b)(1) through
(4) of this section and the information
in paragraphs (b)(8)(i) through (xii) of
this section.
*
*
*
*
*
(iv) The date and time that each
deviation started and stopped.
*
*
*
*
*
(vi) A breakdown of the total duration
of the deviations during the reporting
period including those that are due to
control equipment problems, process
problems, other known causes, and
other unknown causes.
*
*
*
*
*
(9) For each deviation from an
operation and maintenance standard
occurring at an affected source where
you are using the periodic monitoring
option specified in § 63.8240(b) and
your final control device is not a
nonregenerable carbon adsorber, the
compliance report must include the
information in paragraphs (b)(1) through
(4) of this section and the information
in paragraphs (b)(9)(i) through (x) of this
section.
*
*
*
*
*
(ii) Information on the number,
duration, and cause of deviations
(including unknown cause, if
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applicable), as applicable, and the
corrective action taken.
*
*
*
*
*
(vi) A breakdown of the total duration
of the deviations during the reporting
period including those that are due to
process problems, other known causes,
and other unknown causes.
*
*
*
*
*
(c) [Reserved]
*
*
*
*
*
30. Section 63.8256 is amended by
removing and reserving paragraph (a)(2)
to read as follows:
§ 63.8256
What records must I keep?
(a) * * *
(2) [Reserved]
*
*
*
*
*
31. Section 63.8266 is amended by
revising the definitions of ‘‘Deviation;’’
and ‘‘Mercury cell chlor-alkali plant’’ to
read as follows:
§ 63.8266
subpart?
What definitions apply to this
*
*
*
*
*
Deviation means any instance in
which an affected source subject to this
subpart, or an owner or operator of such
a source:
(1) Fails to meet any requirement or
obligation established by this subpart
including, but not limited to, any
emission limitation (including any
operating limit) or work practice
standard;
(2) Fails to meet any term or condition
that is adopted to implement an
applicable requirement in this subpart
and that is included in the title V
operating permit for any affected source
required to obtain such a permit; or
(3) Fails to take corrective actions
within 48 hours that result in parameter
monitoring values being within range.
*
*
*
*
*
Mercury cell chlor-alkali plant means
all contiguous or adjoining property that
is under common control, where a
mercury cell chlor-alkali production
facility and/or a mercury recovery
facility is located. A property where
only a mercury recovery facility is
operating is considered a mercury cell
chlor-alkali plant if a mercury cell
chlor-alkali production facility had
operated on that property at any time in
the past.
*
*
*
*
*
32. Table 10 to subpart IIIII of part 63
is revised to read as follows:
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TABLE 10 TO SUBPART IIIII OF PART 63—APPLICABILITY OF GENERAL PROVISIONS TO SUBPART IIIII
[As stated in § 63.8262, you must comply with the applicable General Provisions requirements according to the following table]
Applies
to Subpart IIIII
Citation
Subject
§ 63.1 .........................................
§ 63.2 .........................................
§ 63.3 .........................................
§ 63.4 .........................................
§ 63.5 .........................................
§ 63.6(a)–(g), (i), (j), except for
(e)(1)(i) and (ii), (e)(3), and
(f)(1).
§ 63.6(e)(1)(i) and (ii), (e)(3),
and (f)(1).
§ 63.6(h) .....................................
Applicability ....................................................................................
Definitions ......................................................................................
Units and Abbreviations ................................................................
Prohibited Activities .......................................................................
Construction/Reconstruction ..........................................................
Compliance with Standards and Maintenance Requirements ......
Yes.
Yes.
Yes.
Yes.
Yes.
Yes.
SSM Requirements .......................................................................
No.
Compliance with Opacity and Visible Emission Standards ..........
No .......
§ 63.7(a)(1), (b)–(h), except
(e)(1).
Performance Testing Requirements ..............................................
Yes ......
§ 63.7(e)(1) .................................
§ 63.7(a)(2) .................................
Performance Testing Requirements Related to SSM ...................
Applicability and Performance Test Dates ....................................
No.
No .......
§ 63.8(a)(1), (a)(3); (b); (c)(1)–
(4), (6)–(8); (d); (e); and
(f)(1)–(5).
§ 63.8(a)(2) .................................
Monitoring Requirements ..............................................................
Yes.
Continuous Monitoring System (CMS) Requirements ..................
No .......
No .......
§ 63.8(c)(5) .................................
Additional Monitoring Requirements for Control Devices in
§ 63.11.
COMS Minimum Procedures .........................................................
No .......
§ 63.8(f)(6) ..................................
Alternative to Relative Accuracy Test ...........................................
No .......
§ 63.8(g) .....................................
Data Reduction ..............................................................................
No .......
§ 63.9(a)–(e), (g)–(j) ...................
§ 63.9(f) ......................................
Notification Requirements .............................................................
Notification of VE/Opacity Test .....................................................
Yes.
No .......
§ 63.10(a); (b)(1); (b)(2)(vi)–(xii),
(xiv); (b)(3); (c); (d)(1)–(2),
(4); (e); (f).
§ 63.10(b)(2)(i)–(v), (d)(5) ..........
Recordkeeping/Reporting ..............................................................
Yes.
Recordkeeping/Reporting Associated with Startup, Shutdown,
and Malfunctions.
CMS Records for RATA Alternative ..............................................
No.
§ 63.8(a)(4) .................................
§ 63.10(b)(2)(xiii) ........................
No .......
Reporting Opacity or VE ...............................................................
Observations ..................................................................................
No .......
§ 63.11 .......................................
emcdonald on DSK2BSOYB1PROD with PROPOSALS4
§ 63.10(d)(3) ...............................
Flares .............................................................................................
No .......
§ 63.12
§ 63.13
§ 63.14
§ 63.15
Delegation ......................................................................................
Addresses ......................................................................................
Incorporation by Reference ...........................................................
Availability of Information ..............................................................
Explanation
Subpart IIIII does not have
opacity and visible emission
standards.
Subpart IIIII specifies additional
requirements related to sitespecific test plans and the
conduct of performance tests.
Subpart IIIII requires the performance test to be performed on the compliance
date.
Subpart IIIII requires a site-specific monitoring plan in lieu of
a promulgated performance
specification for a mercury
concentration CMS.
Subpart IIIII does not require
flares.
Subpart IIIII does not have
opacity and visible emission
standards.
Subpart IIIII does not require
CEMS.
Subpart IIIII specifies mercury
concentration CMS data reduction requirements.
Subpart IIIII does not have
opacity and visible emission
standards.
Subpart IIIII does not require
CEMS.
Subpart IIIII does not have
opacity and visible emission
standards.
Subpart IIIII does not require
flares.
Yes.
Yes.
Yes.
Yes.
.......................................
.......................................
.......................................
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[FR Doc. 2011–5530 Filed 3–11–11; 8:45 am]
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Agencies
[Federal Register Volume 76, Number 49 (Monday, March 14, 2011)]
[Proposed Rules]
[Pages 13852-13878]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2011-5530]
[[Page 13851]]
Vol. 76
Monday,
No. 49
March 14, 2011
Part V
Environmental Protection Agency
-----------------------------------------------------------------------
40 CFR Part 63
National Emission Standards for Hazardous Air Pollutants: Mercury
Emissions From Mercury Cell Chlor-Alkali Plants; Proposed Rule
Federal Register / Vol. 76 , No. 49 / Monday, March 14, 2011 /
Proposed Rules
[[Page 13852]]
-----------------------------------------------------------------------
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Part 63
[EPA-HQ-OAR-2002-0017; FRL-9278-5]
RIN 2060-AN99
National Emission Standards for Hazardous Air Pollutants: Mercury
Emissions From Mercury Cell Chlor-Alkali Plants
AGENCY: Environmental Protection Agency (EPA).
ACTION: Supplemental proposed rule.
-----------------------------------------------------------------------
SUMMARY: This action proposes amendments to the national emission
standards for hazardous air pollutants (NESHAP) for mercury emissions
from mercury cell chlor-alkali plants (Mercury Cell NESHAP). On June
11, 2008, EPA proposed amendments to this NESHAP in response to a
petition for reconsideration filed by the Natural Resources Defense
Council (NRDC). This action is a supplement to the June 11, 2008,
proposal. Specifically, this action proposes two options for amending
the NESHAP for mercury emissions from mercury cell chlor-alkali plants.
The first option would require the elimination of mercury emissions and
thus encourage the conversion to non-mercury technology. The second
option would require the measures proposed in 2008. These measures,
which included significant improvements in the work practices to reduce
fugitive emissions from the cell room, would result in near-zero levels
of mercury emissions while still allowing the mercury cell facilities
to continue to operate. We are specifically requesting comment on which
of these options is more appropriate, and may finalize either option or
a combination of elements from them. In addition, this action proposes
several amendments that would apply regardless of which option we
select. These proposed amendments are provisions of the existing NESHAP
that would apply to periods of startup, shutdown, and malfunction
(SSM), and corrections to compliance errors in the currently effective
rule.
DATES: Comments must be received on or before May 13, 2011. Under the
Paperwork Reduction Act, comments on the information collection
provisions must be received by the Office of Management and Budget
(OMB) on or before April 13, 2011.
Public Hearing. If anyone contacts EPA by March 29, 2011 requesting
to speak at a public hearing, EPA will hold a public hearing on April
13, 2011. If a public hearing is held, it will be held at EPA's Campus
located at 109 T.W. Alexander Drive in Research Triangle Park, NC, or
an alternate site nearby. Contact Virginia Hunt at (919) 541-0832 to
request a hearing, to determine if a hearing will be held, or to
determine the hearing location. If no one contacts EPA requesting to
speak at a public hearing concerning this proposed rule by March 29,
2011, the hearing will be cancelled without further notice.
ADDRESSES: You may submit comments, identified by Docket ID No. EPA-HQ-
OAR-2002-0017, by any of the following methods:
Federal eRulemaking Portal: https://www.regulations.gov:
Follow the instructions for submitting comments.
Agency Web Site: https://www.epa.gov/oar/docket.html.
Follow the instructions for submitting comments on the EPA Air and
Radiation Docket Web site.
E-mail: a-and-r-docket@epa.gov. Include Docket ID No. EPA-
HQ-OAR-2002-0017 in the subject line of the message.
Fax: (202) 566-9744.
Mail: National Emission Standards for Hazardous Air
Pollutants for Mercury Cell Chlor-alkali Plants Docket, Environmental
Protection Agency, EPA Docket Center (EPA/DC), Air and Radiation
Docket, Mail Code 2822T, 1200 Pennsylvania Ave., NW., Washington, DC
20460. Please include a total of two copies. In addition, please mail a
copy of your comments on the information collection provisions to the
Office of Information and Regulatory Affairs, Office of Management and
Budget (OMB), Attn: Desk Officer for EPA, 725 17th St., NW.,
Washington, DC 20503.
Hand Delivery: EPA Docket Center, Public Reading Room, EPA
West, Room 3334, 1301 Constitution Ave., NW., Washington, DC 20460.
Such deliveries are only accepted during the Docket's normal hours of
operation, and special arrangements should be made for deliveries of
boxed information.
Instructions: Direct your comments to Docket ID No. EPA-HQ-OAR-
2002-0017. EPA's policy is that all comments received will be included
in the public docket without change and may be made available online at
https://www.regulations.gov, including any personal information
provided, unless the comment includes information claimed to be
confidential business information (CBI) or other information whose
disclosure is restricted by statute. Do not submit information that you
consider to be CBI or otherwise protected through https://www.regulations.gov or e-mail. The https://www.regulations.gov Web site
is an ``anonymous access'' system, which means EPA will not know your
identity or contact information unless you provide it in the body of
your comment. If you send an e-mail comment directly to EPA without
going through https://www.regulations.gov, your e-mail address will be
automatically captured and included as part of the comment that is
placed in the public docket and made available on the Internet. If you
submit an electronic comment, EPA recommends that you include your name
and other contact information in the body of your comment and with any
disk or CD-ROM you submit. If EPA cannot read your comment due to
technical difficulties and cannot contact you for clarification, EPA
may not be able to consider your comment. Electronic files should avoid
the use of special characters, any form of encryption, and be free of
any defects or viruses.
Docket: All documents in the docket are listed in the https://www.regulations.gov index. Although listed in the index, some
information is not publicly available, e.g., CBI or other information
whose disclosure is restricted by statute. Certain other material, such
as copyrighted material, is not placed on the Internet and will be
publicly available only in hard copy form. Publicly available docket
materials are available either electronically through https://www.regulations.gov or in hard copy at the National Emission Standards
for Hazardous Air Pollutants for Mercury Cell Chlor-alkali Plants
Docket, EPA/DC, EPA West, Room 3334, 1301 Constitution Ave., NW.,
Washington, DC. The Public Reading Room is open from 8:30 a.m. to 4:30
p.m., Monday through Friday, excluding legal holidays. The telephone
number for the Public Reading Room is (202) 566-1744, and the telephone
number for the Air Docket is (202) 566-1742.
FOR FURTHER INFORMATION CONTACT: Sharon Nizich, Sector Policies and
Programs Division, Office of Air Quality Planning and Standards (D243-
02), Environmental Protection Agency, Research Triangle Park, North
Carolina 27711, telephone number: (919) 541-2825; fax number: (919)
541-5450; e-mail address: nizich.sharon@epa.gov.
SUPPLEMENTARY INFORMATION:
The supplementary information in this preamble is organized as
follows:
I. General Information
A. Does this action apply to me?
B. What should I consider as I prepare my comments to EPA?
[[Page 13853]]
C. Where can I get a copy of this document?
D. When would a public hearing occur?
II. Background Information
A. What is the history of the Mercury Cell NESHAP?
B. What petitions were filed after promulgation of the Mercury
Cell NESHAP in 2003?
C. What were the reconsideration decisions proposed in 2008?
D. What current legislation is related to this effort?
III. Summary of Proposed Amendments
A. What is the non-mercury technology option (Option 1)?
B. What is the enhanced work practices option (Option 2)?
C. What amendments are being proposed that are independent of
which option is selected?
IV. Request for Comment
V. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination with
Indian Tribal Governments
G. Executive Order 13045: Protection of Children from
Environmental Health and Safety Risks
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
I. National Technology Transfer and Advancement Act
J. Executive Order 12898: Federal Actions to Address
Environmental Justice in Minority Populations and Low-Income
Populations
I. General Information
A. Does this action apply to me?
The regulated categories and entities potentially affected by this
proposed action include:
------------------------------------------------------------------------
Examples of regulated
Category NAICS code\1\ entities
------------------------------------------------------------------------
Industry....................... 325181 Alkalis and Chlorine
Manufacturing.
Federal government............. .............. Not affected.
State/local/Tribal government.. .............. Not affected.
------------------------------------------------------------------------
\1\ North American Industry Classification System.
This table is not intended to be exhaustive, but rather provides a
guide for readers regarding entities likely to be affected by this
action. To determine whether your facility would be regulated by this
action, you should examine the applicability criteria in 40 CFR 63.7682
of subpart IIIII, National Emission Standards for Hazardous Air
Pollutants (NESHAP): Mercury Emissions from Mercury Cell Chlor-Alkali
(hereafter called the ``2003 Mercury Cell NESHAP''). If you have any
questions regarding the applicability of this action to a particular
entity, consult either the air permitting authority for the entity or
your EPA regional representative as listed in 40 CFR 63.13 of subpart A
(General Provisions).
B. What should I consider as I prepare my comments to EPA?
Do not submit information containing CBI to EPA through https://www.regulations.gov or e-mail. Send or deliver information identified
as CBI only to the following address: Roberto Morales, OAQPS Document
Control Officer (C404-02), Environmental Protection Agency, Office of
Air Quality Planning and Standards, Research Triangle Park, North
Carolina 27711, Attention Docket ID EPA-HQ-OAR-2002-0017. Clearly mark
the part or all of the information that you claim to be CBI. For CBI
information in a disk or CD ROM that you mail to EPA, mark the outside
of the disk or CD ROM as CBI and then identify electronically within
the disk or CD ROM the specific information that is claimed as CBI. In
addition to one complete version of the comment that includes
information claimed as CBI, a copy of the comment that does not contain
the information claimed as CBI must be submitted for inclusion in the
public docket. Information so marked will not be disclosed except in
accordance with procedures set forth in 40 CFR part 2.
C. Where can I get a copy of this document?
In addition to being available in the docket, an electronic copy of
this proposed action will also be available on the World Wide Web (WWW)
through the Technology Transfer Network (TTN). Following signature, a
copy of this proposed action will be posted on the TTN's policy and
guidance page for newly proposed or promulgated rules at the following
address: https://www.epa.gov/ttn/oarpg/. The TTN provides information
and technology exchange in various areas of air pollution control.
D. When would a public hearing occur?
If anyone contacts EPA requesting to speak at a public hearing
concerning the proposed amendments by March 24, 2011, we will hold a
public hearing on April 13, 2011. If you are interested in attending
the public hearing, contact Ms. Virginia Hunt at (919) 541-0832 to
verify that a hearing will be held. If a public hearing is held, it
will be held at 10 a.m. at the EPA's Environmental Research Center
Auditorium, Research Triangle Park, NC, or an alternate site nearby.
II. Background Information
A. What is the history of the Mercury Cell NESHAP?
On December 19, 2003, EPA promulgated the 2003 Mercury Cell NESHAP
(40 CFR part 63, subpart IIIII, 68 FR 70904). This rule for mercury
cell chlor-alkali plants implements section 112(d) of the Clean Air Act
(CAA), which requires all categories and subcategories of major sources
listed under section 112(c) to meet hazardous air pollutant emission
standards reflecting the application of the maximum achievable control
technology (MACT). Mercury cell chlor-alkali plants are a subcategory
of the chlorine production source category listed under the authority
of section 112(c)(1) of the CAA. In addition, mercury cell chlor-alkali
plants are listed as an area source category under section 112(c)(3)
and (k)(3)(B) of the CAA. The 2003 Mercury Cell NESHAP satisfied our
requirement to issue 112(d) regulations under each of these listings
(for mercury). The 2003 Mercury Cell NESHAP required both existing
major and area sources to meet mercury emission limits on stack
emission sources from both chlorine production and from the recovery of
mercury from wastes and other scrap in mercury thermal recovery units.
The 2003 Mercury Cell NESHAP also required the facilities to monitor
and minimize fugitive mercury emissions from the cell room by
conducting either daily work practices or work practices performed in
response to high levels of mercury emissions determined from continuous
mercury monitoring. The 2003 rule required facilities to comply with
[[Page 13854]]
applicable emission limitations and work practice requirements at all
times, except during periods of SSM. Finally, the 2003 Mercury Cell
NESHAP prohibited mercury emissions from new and reconstructed
facilities.
B. What petitions were filed after promulgation of the Mercury Cell
NESHAP in 2003?
On February 17, 2004, the NRDC submitted an administrative petition
to EPA asking us to reconsider several aspects of the 2003 Mercury Cell
NESHAP under CAA section 307(d)(7)(B). On the same day as the
administrative petition, NRDC and the Sierra Club also filed a petition
for judicial review of the 2003 Mercury Cell NESHAP in the U.S. Court
of Appeals for the DC Circuit (Civ. No. 04-1048).
By a letter dated April 8, 2004, Jeffrey Holmstead, then-EPA
Assistant Administrator for the Office of Air and Radiation, notified
the NRDC that EPA had granted NRDC's petition for reconsideration of
the 2003 Mercury Cell NESHAP. On July 20, 2004, the Court granted EPA's
motion to hold the case for judicial review in abeyance pending EPA's
action on the reconsideration of the 2003 Mercury Cell NESHAP.
C. What were the reconsideration decisions proposed in 2008?
On June 11, 2008 (73 FR 33257), EPA responded to NRDC's petition
for reconsideration. In their petition, NRDC asked EPA to reconsider
five issues: (1) The decision to develop a set of work practice
requirements under CAA section 112(h) in lieu of a numeric emission
limitation for cell rooms; (2) the decision to make the promulgated
work practices optional for sources that choose to undertake continuous
monitoring; (3) the decision to not require existing facilities to
convert to a non-mercury chlorine manufacturing process; (4) the
elimination of the previously applicable part 61 rule's 2,300 grams/day
plant-wide emission limitation; and (5) the decision to create a
subcategory of mercury cell chlor-alkali plants within the chlorine
production category. In the 2008 proposal, EPA addressed each of these
issues and proposed amendments where we determined them to be
appropriate. Following are brief summaries of our reconsideration
decisions. For a full explanation of these decisions and the rationale
supporting them, please see the preamble for the June 11, 2008 proposal
(73 FR 33258). The 2008 proposed amendments, which are being co-
proposed in this action as Option 2, are discussed in section III.B of
this document.
In addition, while not specifically listed as a major issue in
their petition, the uncertainty related to the magnitude of fugitive
mercury emissions was clearly a basis for much of NRDC's concern. This
was also addressed in the 2008 proposal and is summarized below after
the five specific issues cited by NRDC in the petition.
1. Emission Limitation for Cell Room
In its petition for reconsideration, NRDC stated that EPA failed to
adequately justify that a numeric emission limitation was not feasible
per the criteria prescribed in section 112(h) of the CAA. In our 2008
reconsideration, we concluded that it is not feasible to prescribe or
enforce an emission limitation for fugitive emissions from the cell
room. We maintained that fugitive emissions from mercury cells and
associated equipment are a clear example of the type of situation to be
addressed by the provisions of section 112(h). The various points which
led to our opinion on the feasibility of establishing an emission
standard were discussed in detail in the 2008 proposal (73 FR 33267-
33271). In summary, consistent with CAA section 112(h), we believe that
it is not feasible to prescribe or enforce an emission standard in this
case. There are two independent bases for this conclusion. First,
consistent with CAA section 112(h)(2)(A), we concluded that fugitive
mercury emissions from a mercury cell chlor-alkali plant cannot be
emitted through a conveyance designed and constructed to emit or
capture such pollutant. Second, consistent with CAA section
112(h)(2)(B), we established that the application of measurement
technology to mercury cell rooms is not practicable due to
technological and economic limitations.
2. Optional Work Practices
The 2003 Mercury Cell NESHAP requires facilities to follow a set of
detailed work practices. The NESHAP also allows facilities to institute
a cell room monitoring program to continuously monitor the mercury
vapor concentration in the upper portion of each cell room as an
alternative to these work practice standards. One of the objections
raised by NRDC was that this provision backtracked from the Agency's
proposed work practice standards. NRDC pointed out that in the
development of the Mercury Cell NESHAP, EPA concluded that the
housekeeping activities that facilities in the industry follow to
comply with the part 61 mercury NESHAP (40 CFR 61, subpart E)
represented the MACT floor and that requiring practices based upon the
most detailed activities in the industry (i.e., ``beyond-the-floor''
practices) was justified. But NRDC was concerned because the work
practices in the 2003 Mercury Cell NESHAP were optional if facilities
chose to do continuous monitoring and, therefore, this option would
allow sources to avoid conducting activities that represent the MACT
floor. NRDC argued that this was a violation of section 112(d)(3) of
the CAA, which requires all facilities to meet the MACT floor.
As a result of our consideration of NRDC's point, we included
proposed amendments in 2008 that would require that all plants
institute a cell room monitoring program and comply with work practice
standards (73 FR 33271-33272). As part of today's action, we are re-
proposing the combination of work practices and cell room monitoring
program as option 2. The specific proposed amendments are discussed in
section III.B of this document.
3. Requiring Conversion to a Non-Mercury Chlorine Manufacturing Process
In its petition, NRDC argued that the 2003 Mercury Cell NESHAP does
nothing to limit the use of mercury cell technology by existing chlor-
alkali plants, and that the Agency ignored a known technique for
reducing mercury emissions from this industry, namely, conversion to
non-mercury processes. According to NRDC, requiring the industry to
convert to a non-mercury process is cost-justified and would provide
significant non-air quality benefits. In response to NRDC's concerns
that we did not evaluate the conversion of mercury cell chlor-alkali
production plants to non-mercury technology, we performed an analysis
to estimate the capital and annual costs of this action. In performing
the analysis, we used information from all readily available sources of
information. Based on the results of this analysis, we proposed to
reject the option of requiring conversion to non-mercury technology
because of the high cost impact this forced conversion would impose on
the facilities in the industry (73 FR 33274-33275).
Following the 2008 proposal, one commenter provided detailed
comments on our proposed decision to not require existing facilities to
convert to a non-mercury chlorine manufacturing process. In addition to
comments on the EPA cost analysis described in our 2008 proposal, the
commenter provided a report to support its comments. We
[[Page 13855]]
reviewed these comments, examined the commenter's report, and concluded
that our cost analysis could be improved. Therefore, we incorporated
some aspects of the commenter's cost analysis, and gathered additional
cost information. The results of our revised analyses, and our
consideration of the policy and legal comments made by the commenter
regarding the benefits of non-mercury technology to produce chlorine,
provided the impetus for the non-mercury mercury option being proposed
today as Option 1. Details of this proposed option are provided in
section III.A of this document.
4. Elimination of Part 61 NESHAP Numeric Limit
NRDC stated that EPA illegally eliminated the 2,300 g/day limit on
plant-wide mercury emissions that existed under the part 61 Mercury
NESHAP. Upon reconsideration, we disagreed with NRDC's argument. We
determined that the plant-wide emission limit from the part 61 Mercury
NESHAP was a standard to which no mercury cell facility had ever
demonstrated compliance by way of emissions testing, that it is not an
enforceable standard today, and, more importantly, and that it did not
reflect the MACT level of emissions control required under CAA section
112(d)(3)(B). Therefore, we concluded that we did not unlawfully remove
any actual requirement of the part 61 Mercury NESHAP. Instead, the 2003
Mercury Cell NESHAP adopted a set of MACT-level work practice
requirements under section 112(h) that are more stringent in terms of
controlling fugitive mercury emissions than was allowed in the part 61
NESHAP. Details on this conclusion were provided on pages 73 FR 33270
and 33271 of the June 11, 2008 proposal.
5. Mercury Cell Chlor-Alkali Subcategory
As stated in the preamble to the final 2003 Mercury Cell NESHAP (68
FR 70905), we divided the chlorine production source category into two
subcategories: (1) Mercury cell chlor-alkali plants and (2) chlorine
production plants that do not rely upon mercury cells for chlorine
production. In December 2003 (68 FR 70949), we issued our final
decision to delete the subcategory of the chlorine production source
category for chlorine production plants that do not utilize mercury
cells to produce chlorine and caustic. This action was made under our
authority in CAA section 112(c)(9)(B)(ii), and was not challenged in a
petition for judicial review. Nor did anyone ask us to reconsider that
action pursuant to CAA section 307(d)(7)(B). The objection raised by
NRDC in its petition for reconsideration of the 2003 Mercury Cell
NESHAP was that it was not appropriate to create a mercury cell chlor-
alkali plants subcategory. According to NRDC, if the MACT floor for
mercury emissions was determined for the chlorine production source
category as a whole, the best-performing 12 percent of sources in the
category would be mercury-free. In our 2008 proposal (73 FR 33273-
33274), we explained that EPA has a long history of using
subcategorization to appropriately differentiate between types of
emissions and/or types of operations when analyzing whether air
pollution control technology is feasible for groups of sources. Upon
reconsideration of this situation for mercury cell chlor-alkali plants,
we concluded that our earlier decision to create the mercury cell
chlor-alkali plant subcategory was sound.
6. Magnitude of Fugitive Mercury Emissions
Prior to 2008, the uncertainty associated with fugitive mercury
emissions from mercury cell chlor-alkali plants had long been an issue.
Few studies had been conducted to measure these fugitive mercury
emissions, and the studies that had been conducted were short-term and
did not account for a range of operating and maintenance conditions.
For around 30 years, mercury cell chlor-alkali plants had reported
fugitive mercury emissions of 1,300 grams per day (g/day), which
equates to around 0.5 tons per year per plant. These estimates were
based on two limited studies conducted by EPA in the early 1970's.
The sensitivity and concern over the actual levels of fugitive
mercury emissions from the cell rooms was exacerbated by the inability
of the industry to fully account for all the mercury that was added to
the cells. In 2000, there were approximately 65 tons of mercury
unaccounted for at the 12 mercury cell plants in operation at that
time. This discrepancy was based on the difference between the amount
of mercury used, as reported in the Chlorine Institute's 2001 annual
report to EPA's Binational Toxics Strategy Mercury Workgroup,\a\ and
the amount of mercury released to all media, as reported in the 2000
Toxics Release Inventory, or TRI (the EPA requires industrial
facilities to annually report on releases and transfers of certain
toxic chemicals to a public database known as the TRI.) While industry
representatives provided explanations for this discrepancy, they could
not fully substantiate their theories. NRDC maintained that this
``missing'' mercury was being emitted as fugitive emissions.
---------------------------------------------------------------------------
\a\ Binational Toxics Strategy Mercury Workgroup--Reducing
Mercury in the Great Lakes Region. U.S. Environmental Protection
Agency. https://www.epa.gov/reg5oair/mercury/reducing.html#regulation.
---------------------------------------------------------------------------
We recognized that the body of fugitive mercury emissions data
could be improved. Therefore, as part of our reconsideration of the
2003 Mercury Cell NESHAP, we collected additional information on
fugitive mercury emissions from mercury cell chlor-alkali plants. The
primary purpose of this effort was to address whether the fugitive
emissions from a mercury cell chlor-alkali plant are on the order of
magnitude of the historical assumption of 1,300 g/day, corresponding to
0.5 tons per year (tpy) per plant, or an order of magnitude higher as
estimated by NRDC.
Consequently, as part of our reconsideration efforts leading the
2008 proposal, we sponsored a test program to address the issue of the
magnitude of the fugitive mercury emissions at mercury cell chlor-
alkali plants. In addition to this EPA test program, we also collected
mercury emissions data from the continuous mercury monitoring systems
installed at three mercury cell plants.
The daily fugitive mercury emission rates extrapolated from these
data sets ranged from around 20 to 1,300 g/day per facility. The
average daily emission rates ranged from around 420 g/day to just under
500 g/day per facility, with the mean of these average values being
slightly less than 450 g/day per facility. Therefore, the information
we obtained in the almost one million dollar study of fugitive
emissions from mercury cell chlor-alkali plants shows that fugitive
emissions are on the order of magnitude of the historical assumption of
1,300 g/day or less. There was no evidence obtained during any of the
studies that indicated that fugitive mercury emissions were at levels
higher than 1,300 g/day. All of the studies that produced these data
were of sufficient duration to encompass all types of maintenance
activities. Further, the length of these studies was also sufficient to
include emissions from a variety of process upsets, such as: Liquid
mercury spills, leaking cells and other process equipment, and other
process upsets.
We also note that since 2008, the mercury cell plants with
continuous monitoring systems and methods to estimate the flow rates
have reported even lower mercury emissions than
[[Page 13856]]
those reported in the 2008 proposal. In 2008, these plants reported
fugitive mercury emissions averaging around 225 g/day/plant.
D. What current legislation is related to this action?
There is also U.S. legislation, both recently enacted and proposed,
that has or will have an impact on these mercury chlor-alkali
facilities. On October 14, 2008, President Bush signed the Mercury
Export Ban Act of 2008 into law. This law bans U.S. export of elemental
mercury (effective in 2013), requires the Department of Energy (DOE) to
designate and manage a long-term storage facility for elemental
mercury, and prohibits the transfer of elemental mercury by Federal
agencies.
Both houses of Congress are currently considering legislation that,
if enacted, would affect this industry (S. 1428 and H.R. 2190). These
bills would amend the Toxic Substances Control Act to prohibit the use
of mercury at chlor-alkali facilities. The House bill would require the
facilities to cease using mercury by 2013 if the plant chooses to close
or by 2015 if the plant chooses to convert to non-mercury. If this
legislation passes Congress and is signed by the President into law, we
will evaluate the appropriate action for EPA in light of the scope and
impact of the law.
III. Summary of Proposed Amendments
In today's action, we are proposing two options for amending the
Mercury Cell NESHAP. The first option (non-mercury technology option)
would encourage the conversion to non-mercury technology by requiring
the elimination of mercury emissions. The second option (enhanced work
practices option) would require improvements in the work practice
standards to reduce fugitive emissions from the cell room including the
requirement that every facility institute a cell room monitoring
program and implement detailed work practices. These options, along
with the estimated impacts of each, are described below in sections
III.A and III.B. Also included is rationale for the selection of each
option.
In addition to these options, we are also proposing amendments that
would apply regardless of which option we select. These amendments are
described in section III.C.
A. What is the non-mercury technology option (Option 1)?
1. Summary of Non-Mercury Technology Option
This proposed option would amend the 2003 Mercury Cell NESHAP by
prohibiting mercury emissions from existing mercury cell chlor-alkali
plants. This would make the standard for existing sources the same as
the current standard for new and reconstructed sources, which is
codified at 40 CFR 63.8190(a)(1).
Since we believe it is improbable that a mercury cell chlor-alkali
plant can be operated without mercury emissions, we believe that this
proposal would effectively require existing mercury cell chlor-alkali
plants either to convert to a non-mercury technology or to cease
production of chlorine with their current mercury cell production
methods. However, if there are circumstances where the elimination of
mercury emissions from an operating mercury cell plant could be
achieved, we are interested in data and supporting information
regarding technologies that would eliminate mercury emissions from an
operating mercury cell facility.
This proposed option would provide a three-year period from the
date the final rule is published in the Federal Register to comply. To
demonstrate compliance, each owner or operator would have to submit a
report certifying that all mercury emissions have been eliminated
permanently. This report would have to be submitted no later than 120
days following the applicable compliance date.
2. Technical Information and Analyses for the non-Mercury Technology
Option
a. Background on the 2008 Proposal and Costs Analysis
Section 112(d)(2) of the CAA provides that emission standards for
new or existing sources of hazardous air pollutants (HAP) shall require
the maximum degree of reduction in emissions (including a prohibition
on such emissions, where achievable) that EPA, taking into
consideration the cost of achieving such emission reduction, and any
non-air quality health and environmental impacts and energy
requirements, determines is achievable through application of measures,
processes, methods, systems or techniques. These may include, but are
not limited to, measures which (A) Reduce the volume of or eliminate
emissions through process changes, substitution of materials or other
modifications; (B) enclose systems or processes to eliminate emissions;
(C) collect, capture or treat such pollutants when released from a
process, stack, storage or fugitive emission point; (D) are design,
equipment, work practice, or operational standards; or (E) are a
combination of the above.
One of the claims presented in NRDC's petition for reconsideration
of the 2003 Mercury Cell NESHAP was that EPA had not adequately
considered non-mercury technology as a ``beyond-the-floor'' MACT
control measure for existing sources in the original rulemaking for the
Mercury Cell NESHAP (see section II.D.3). Further, NRDC claimed that
the cost-effectiveness of such a requirement, in terms of the
annualized costs of control per pound of mercury eliminated, would be
less than EPA previously indicated was warranted for mercury emissions
from the mercury cell subcategory.
In response to this comment, we performed an analysis in 2008 to
determine the capital and annual costs of requiring non-mercury
technology (Docket Item EPA-HQ-OAR-2002-0017-0088). Specifically, this
analysis estimated the costs and the cost-effectiveness of converting
the existing mercury cell chlor-alkali plants to membrane cells.
In a chlor-alkali process, an electric current is passed through a
salt solution or brine (sodium chloride or potassium chloride), causing
the dissociation of salt to produce chlorine gas and an alkaline
solution (sodium hydroxide or potassium hydroxide). Hydrogen gas is
also produced as a by-product. This dissociation occurs in chlor-alkali
``cells,'' where the chloride ions stripped from the brine flow to the
anode to form the chlorine product, and the sodium/potassium ions flow
to the cathode, where they form the hydroxide product and hydrogen. In
a mercury cell, the cathode is a flowing layer of liquid mercury. The
sodium/potassium ions form an amalgam with the mercury, which is routed
to a decomposer. In the decomposer, the amalgam is reacted with water
to form the hydroxide product and hydrogen. The mercury is then
recycled.
In a membrane process, a polymer membrane is used to separate the
anode products from the cathode products. The chloride ions (at the
anode) and the hydrogen (at the cathode) are kept apart by this
membrane, which allows the sodium ions to pass into the cathodic
compartment and react to form the hydroxide.
Conversion from mercury cells to membrane cells is technically
possible at all existing mercury cell chlor-alkali plants, although the
amount of significant changes will vary for each individual situation.
There are parts of the mercury cell plant that could be re-used after
conversion to the membrane cells. It could be possible to use the
existing cell room building for the new
[[Page 13857]]
membrane cells, provided that the building is in good condition.
However, constructing a new membrane cell room building would reduce
the production losses as the mercury cells could continue to operate
longer throughout the conversion process. Other equipment and processes
that possibly could be retained include the rectifiers, the hydrogen
treatment system, and the chlorine compression and liquefaction
process.
The mercury cells themselves (and associated decomposers) would
have to be replaced by membrane cells. Membrane cells need purer brine
than mercury cells, so a completely new brine purification system would
likely be needed. Other equipment that would commonly need to be
totally replaced include the sodium/potassium hydroxide concentration
unit and evaporation system, the chlorine gas drying and chlorine gas
absorption units, the power supply unit (excluding the rectifiers),
pumps, instruments, and much of the piping.
In performing the cost analysis, we used data from readily-
available sources of information. In our 2008 proposal, we estimated
that the average cost-effectiveness associated with conversion to non-
mercury technology would be approximately $14,000 per pound of mercury
emissions eliminated. Further, our 2008 analysis estimated the average
capital cost of conversion for one mercury cell chlor-alkali facility
in the U.S. to be approximately $68 million per plant. The average
annualized facility costs for this conversion were estimated to be
approximately $7.5 million per plant. Nationwide, the capital cost was
estimated to be nearly $340 million and the annual costs around $38
million for the five facilities in operation at the time. We estimated
that this cost impact would be approximately 11 percent of revenues. As
a result of these analyses, we proposed in 2008 to reject conversion to
non-mercury technology as a beyond-the-floor control requirement.
b. Summary of Comments Received on the 2008 Cost Analysis
One environmental organization disagreed with both our technical
analysis and resulting conclusions in the 2008 proposal, and claimed
that the switch to non-mercury technology would be economical. The
commenter said that, in the 2008 analysis, EPA considered only the
costs associated with the conversion, without considering the net cost
or economic benefit. The commenter maintained that it is likely that
any plant that converts will experience substantial benefits, including
an increase in energy efficiency between 25 and 35 percent. The
commenter claimed that this increased energy efficiency could amount to
substantial savings. Furthermore, the commenter pointed out that
membrane cells are smaller than mercury cells, which would allow plants
to increase their chlorine capacity, leading to increased sales and
additional energy savings due to the additional capacity. The commenter
submitted a report that it prepared which provided individualized cost
analyses for each of the remaining mercury cell chlor-alkali plants
(Docket Item EPA-HQ-OAR-2002-0017-0094.3). According to the commenter,
its report proves that conversion would pay for the majority of its
cost in five years. Thus, the commenter concluded that EPA's proposal
was incorrect to suppose a ``high cost impact'' of conversion to non-
mercury technology, and claimed that EPA should heed the evidence that
conversion is not only economically feasible but beneficial and mandate
conversion to non-mercury technology as a beyond-the-floor control
requirement.
c. 2009 Revised Cost Analyses
In the second quarter of 2009, we performed a revised beyond-the-
floor cost analysis to address comments received on the 2008 proposed
amendments described above. The impacts, particularly the savings and
benefits, of a forced conversion to membrane cells might not be
universally applicable since the conditions and benefits are not the
same at every facility. We do agree, however, that these facilities
would achieve some savings associated with lower electricity and the
elimination of environmental compliance costs for water treatment,
waste disposal, and mercury monitoring, and that items should be added
to the EPA cost analyses. Therefore, without assuming that a uniform
energy savings would accrue to every facility currently operating, we
updated our analysis to consider the energy costs savings. We also
amended our analysis to include savings from the elimination of waste
treatment, waste disposal, and mercury monitoring. On June 5, 2009, we
developed a revised and updated analysis of conversion costs for the
industry. This analysis was posted as a memorandum in the docket
(Docket Item EPA-HQ-OAR-2002-0017-0098).
Subsequent to the posting of the June 5, 2009, memorandum, industry
representatives provided comments on the revised analysis (Docket Items
EPA-HQ-OAR-2002-0017-0100, 0101, 0102, and 0103). One of the major
comments raised by industry representatives on our revised analysis
regarded the 2006 mercury emission levels used to estimate the cost-
effectiveness of conversion to non-mercury technology. The industry
representatives stated that these data reflected emission levels
considerably higher than their more recently reported emissions. In
addition, the industry representatives stated that the capital and
annual costs in our 2008 analysis were underestimated. The industry
representatives also believed that the annual energy savings were
overstated because these savings did not take into account the
additional energy and fuel that would be needed to concentrate the
caustic by-product obtained using membrane cells, which is produced at
33 percent purity, to the 50 percent purity obtained using the mercury
cell process. The industry representatives also commented that the June
2009 cost analysis: (1) Underestimated the mercury storage costs; (2)
used an interest rate that was in practicality too low for calculating
the capital recovery factor; (3) erroneously used information from a
European study to estimate the savings due to the elimination of the
mercury process that were not applicable to the U.S.; and (4) did not
consider decommissioning costs.
Consequently, we considered the industry comments and, in instances
where specific relevant data were provided or available, we
incorporated the information into another revised cost analysis dated
September 15, 2009 (Docket Item EPA-HQ-OAR-2002-0017-0105). The
September 2009 updated cost analysis for conversion to membrane
technology estimated that the costs to convert the four remaining
mercury cell plants to be nearly $336 million in total capital costs
and almost $36 million per year in total annual costs, considering
electricity and other savings. The cost-effectiveness of conversion
based on this September 2009 analysis was about $66,000 per pound of
mercury.
In this analysis, we did not add certain highly variable costs
mentioned by the industry commenter that could potentially be incurred
by a plant when making a change to non-mercury technology. These
variable costs include losses in production, building replacement,
plant decommissioning, and many others that are likely to be highly
variable from facility to facility. We believe that the magnitude of
these costs, although very likely to occur for most facilities, would
depend on factors such as the condition of the existing buildings,
available space on the facility
[[Page 13858]]
site to erect a new cell room building to avoid production losses, and
possibly other unknown factors. We also received comments on the
revised 2009 cost analyses from the same environmental organization
that provided comments on the 2008 cost analysis. The complete comments
can be found in the docket (Docket EPA-HQ-OAR-2002-0017). The
environmental organization commenter stated that the capital costs
estimated by EPA are too high and the EPA analysis did not uniformly
account for expansion during conversion. In addition, the commenter
stated that the regression formula of cost vs. capacity used to
establish an equation is incorrect since there is no relationship
between capital costs and capacity when considering the full set of
relevant data rather than just recent U.S. facilities. Also, the
commenter stated that the capital costs should be annualized over a
longer period than the 15 years used in the analysis since 30 years is
a more likely useful life.
The environmental commenter also made the following points: The
energy savings estimated by EPA are too low, since higher reductions in
electricity consumption are common place; the EPA cost estimate for
producing steam double-counted the cost associated with concentrating
caustic and did not account for the fact the steam could be obtained
on-site without expense; the cost savings for environmental compliance
avoided are underestimated; and the decommissioning costs are already
included in estimates of conversion since many factories include the
cost of dismantling and decommission in the reported cost of
conversion.
In addition, the commenter recommended that in evaluating the
costs, EPA should use the average sales per establishment instead of
the average sales per ton of chlorine capacity because the commenter
believes that the latter term grossly underestimates sales. The
commenter also stated that societal costs of conversion to non-mercury
technology should be considered (Docket Item EPA-HQ-OAR-2002-0017-
0104). The commenter also believed that the industry-supplied emission
estimates are not reliable and are likely underestimated, thus
overestimating the costs per pound of mercury emissions prevented.
Finally, the commenter stated that EPA's overall conclusion does not
reflect the real world since over 100 plants have made the conversion
globally and at least five chlor-alkali facilities expected or received
a complete repayment from their investment within five years.
d. Revised Cost Analysis for This Proposal
Many of the comments we received on the September 2009 cost
analysis were considered and used to estimate costs that represent the
outcome of a potential conversion to non-mercury technology. In this
revised analysis, we recognize that there are significant uncertainties
in estimating these costs, and consider ranges of the potential costs
(and savings) associated with each cost element. For each element, we
do select a ``best estimate'' to allow the estimation of capital and
annual costs of conversion for each facility. The results of this
analysis are summarized below in section III.A.2.a of this document,
and a memorandum that documents the details of this cost analysis can
be found in the docket. We are specifically requesting comment on our
analysis, along with additional facility-specific data, to allow a
refinement of the analysis.
3. Estimated Impacts of the Non-Mercury Technology Option
a. Environmental and Energy Impacts
We estimate that the total mercury emissions from the four mercury
cell operating facilities to be around 640 pounds per year. The non-
mercury technology option would reduce mercury emissions by this
amount. These four facilities reported almost 2,000 additional pounds
per year of on-site and off-site mercury releases to non-air media.
These releases, which are primarily in the form of hazardous wastes,
would be eliminated in the longer term, with consequential benefits for
non-air quality related health and environmental values. The potential
problems associated with the handling and continuous management of over
1,200 tons of virgin mercury that is used in the cells at these four
chlor-alkali plants would also be eliminated. In addition,
approximately two tons of this mercury was reported by the industry as
``unaccounted'' in 2008. This non-mercury technology option would
eliminate the unaccounted mercury as well.
The membrane cell chlor-alkali process requires less energy than
the mercury cell process. Therefore, assuming that all four existing
mercury cell chlor-alkali plants convert to membrane cells, there would
be a savings in energy. We estimate that this savings would be around
350,000 megawatt hours per year, which is approximately equivalent to
the energy produced annually by a 40 megawatt power plant. The emission
reductions associated with this reduced electricity generation are
estimated to be 68 tons per year of fine particulate matter
(PM2.5), 5 tons per year of volatile organic compounds
(VOC), 0.1 tons per year of ammonia (NH3) 0.008 tons per
year of mercury, and 287,000 tons per year of carbon dioxide
(CO2). Since nitrogen oxide (NOx) and sulfur dioxide
(SO2) are covered by capped emissions trading programs, we
are only estimating PM2.5 emission reductions from reduced
electricity demand.
In the short term, the conversion of these facilities would result
in the need to dispose of mercury-contaminated wastes. While there is
considerable uncertainty in quantifying the amount of these wastes, we
estimate that there could be around 7,000 cubic meters of mercury
contaminated waste generated that could contain around 6 tons of
mercury.
As stated above, over 1,200 tons of virgin or process mercury from
the facilities would need to be dealt with whether the facilities close
or convert to non-mercury technology. The Mercury Export Ban Act of
2008, discussed earlier, would prohibit this mercury from being
exported. Therefore, this mercury would need to be stored or sold
domestically. Since mercury is a hazardous substance, it cannot be
stored without a permit; hence, DOE is planning to build a Federal
facility to accommodate the excess mercury that results from the export
ban.
b. Cost Impacts
The estimated costs for the non-mercury technology option, assuming
that all four currently operating mercury cell chlor-alkali plants
convert to membrane cell technology, include total capital costs of
approximately $300 million dollars, with individual plant capital costs
ranging from a low of $28 million to a high of approximately $160
million. Our analysis does show that, in the hypothetical situation
that a single plant could incur the lowest possible costs while also
realizing the highest possible energy and other savings, there could be
an overall cost savings in the conversion from mercury cells to
membrane cells. However, we do not believe that this scenario is
realistic. Using more conservative assumptions, our best estimate is
that the average annual costs would be between $800,000 and $7 million
per year per plant. The total annual costs are estimated to be $13
million per year. Based on these costs and the estimated mercury
emissions for each facility, the cost-effectiveness, in terms of
annualized costs per pound of mercury eliminated, is approximately
$20,000 per pound for the industry, with a range
[[Page 13859]]
of around $13,000 to $31,000 per pound for the individual facilities.
c. Economic Impacts
In addition to cost analyses, we also conducted an economic
analysis of the impacts of the option to require non-mercury
technology. A regulatory impact analysis (RIA) was performed for this
non-mercury technology option. A report that documents the EIA methods
and results can be found in the docket (EPA-HQ-OAR-2002-0017).
Although individual plant information would be the best method to
assess the true economic impacts of the non-mercury technology option,
detailed information for this industry was not publicly available. As a
result, we relied on parent company information provided in company
annual reports (e.g., form 10-K), local press and industry trade
publications, and company Web sites.
There are many aspects of the cost estimate for conversion that are
unknown or difficult to assess. While we believe that we have evaluated
the conversion cost information available to us at the time of this
action, the true costs may vary considerably. However, variation in
engineering costs is not expected to cause a significant difference in
the general conclusions of the RIA.
We performed an analysis that compared the annual conversion costs
to sales (cost to sales ratio, or CSR). We estimated that the CSR of
ASHTA, the one small business in this industry, would range from one to
two percent using the costs presented in this proposal. The other three
plants are owned by large parent companies with significant company-
wide sales. As a result, the CSRs for these large parent companies are
below one percent. When single plant sales were considered, the CSRs
for the mercury cell chlor-alkali plants owned by large parent
companies ranged from 4 to 9 percent.
We also analyzed industry profitability effects by comparing the
annual conversion costs to reported industry margins for a
representative electrochemical unit. This analysis confirms the results
of the sales comparisons that plant conversion costs will likely have
an economically significant effect. Conversion costs could reduce the
margins by 10 to 20 percent.
This non-mercury technology option would force owners of mercury
chlor-alkali plants to make an investment decision based on the costs
of conversion as opposed to the future benefits of the conversion. This
non-mercury technology option could lead to plant shutdowns that would
involve adjustment costs for people working at the affected plants.
Affected plants may also have strong links with other firms or
downstream markets; as a result, secondary consequences of the
regulation are important to consider. We are interested in receiving
comments related to the downstream impacts of potential mercury cell
plant shutdowns. In particular, we are interested in the impact on the
potassium carbonate market and the potential impact on the
competitiveness of the potassium hydroxide market.
Many owners have converted from mercury cell chlor-alkali
technologies in Europe and the U.S., while other mercury cell chlor-
alkali plant owners have concluded the investment decision was
currently not in their company's interest given their assessment of
future economic conditions, and have shutdown their mercury cell chlor-
alkali plants instead. Since 2003, three U.S. mercury cell chlor-alkali
facilities have closed and three have converted. Specifically, the
Occidental Chemical mercury cell chlor-alkali facilities in Delaware
City, Delaware, Muscle Shoals, Alabama, and Deer Park, Texas, have
closed; while the PPG facility in Lake Charles, Louisiana, the ERCO
facility in Port Edwards, Wisconsin, and the Pioneer chlor-alkali
facility (now owned by Olin) in St. Gabriel, Louisiana, have converted
to membrane cells.
We do not have sufficient data to predict whether individual
companies would choose to convert or close the affected mercury cell
chlor-alkali plants. However, the data obtained in this study suggests
that plant closure may be a preferred alternative to meet the
requirements of the non-mercury technology option for one or more of
the mercury cell chlor-alkali plants.
As noted above, individual plant information was not available to
perform a refined analysis of whether these mercury cell plants would
likely convert to non-mercury technology or close. We are specifically
requesting comment on our analysis, along with facility-specific data,
to allow a refinement of the analysis for this non-mercury technology
option.
d. Benefits
Mercury is a highly neurotoxic contaminant that enters the food web
as a methylated compound, methylmercury (U.S. EPA, 2008c). The
contaminant is concentrated in higher trophic levels, including fish
eaten by humans. Mercury is emitted to the air from various man-made
and natural sources. These emissions transport through the atmosphere
and eventually deposit to land or water bodies. This deposition can
occur locally, regionally, or globally, depending on the form of
mercury emitted and other factors such as the weather. The form of
mercury emitted from these sources is estimated to be about 98 percent
elemental and two percent divalent mercury. Gaseous elemental mercury
can be transported very long distances, even globally, to regions far
from the emissions source (becoming part of the global ``pool'') before
deposition occurs. Inorganic ionic (divalent) mercury has a shorter
atmospheric lifetime and can deposit to land or water bodies closer to
the emissions source. Furthermore, elemental mercury in the atmosphere
can undergo transformation into ionic mercury, providing a significant
pathway for deposition of emitted elemental mercury.
This source category emitted about 640 pounds of mercury in the air
in 2008 in the U.S. Based on the EPA's National Emission Inventory,
about 103 tons of mercury were emitted from all anthropogenic sources
in the U.S. in 2005. Moreover, the United Nations has estimated that
about 2,100 tons of mercury were emitted worldwide by anthropogenic
sources in 2005. We believe that total mercury emissions in the U.S.
and globally in 2008 were about the same magnitude in 2005. Therefore,
we estimate that in 2008, these sources emitted about 0.3 percent of
the total anthropogenic mercury emissions in the U.S. and about 0.02
percent of the global emissions. Overall, the non-mercury technology
option (Option 1) would directly reduce mercury emissions by about 640
pounds per year from current levels as well as an estimated 16 pounds
per year indirectly through reduced electricity generation, and,
therefore, contribute to reductions in mercury exposures and health
effects. Due to data, time, and resource limitations, we were unable to
model mercury dispersion, deposition, methylation, bioaccumulation in
fish tissue, and human consumption of mercury-contaminated fish that
would be needed in order to estimate the human health benefits from
reducing mercury emissions.
Potential exposure routes to mercury emissions include both direct
inhalation and consumption of fish containing methylmercury. For
elemental mercury, inhalation is the most direct exposure route of
potential concern. Effects on the nervous system appear to be the most
sensitive toxicological endpoint and can include tremors, nervousness,
insomnia, neuromuscular changes (such as weakness, muscle atrophy, and
muscle
[[Page 13860]]
twitching), and headaches.\b\ In the U.S., the primary route of human
exposure to mercury emissions from industrial sources is generally
indirectly through the consumption of fish containing methylmercury. As
described above, mercury that has been emitted to the air eventually
settles into water bodies or onto land where it can either move
directly or be leached into waterbodies. Once deposited, certain
microorganisms can change it into methylmercury, a highly toxic form
that builds up in fish, shellfish and animals that eat fish.
Consumption of fish and shellfish are the main sources of methylmercury
exposure to humans. Methylmercury builds up more in some types of fish
and shellfish than in others. The levels of methylmercury in fish and
shellfish vary widely depending on what they eat, how long they live,
and how high they are in the food chain. Most fish, including ocean
species and local freshwater fish, contain some methylmercury. For
example, in recent studies by EPA and the U.S. Geological Survey (USGS)
of fish tissues, every fish sampled from 291 streams across the country
contained some methylmercury (Scudder, 2009).\c\
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\b\ Integrated Risk Information System (IRIS). U.S.
Environmental Protection Agency. https://www.epa.gov/ncea/iris/subst/0370.htm.
\c\ Scudder, B.C., Chasar, L.C., Wentz, D.A., Bauch, N.J.,
Brigham, M.E., Moran, P.W., and Krabbenhoft, D.P. 2009. Mercury in
fish, bed sediment, and water from streams across the United States,
1998-2005: U.S. Geological Survey Scientific Investigations Report
2009-5109, p. 74.
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The majority of fish consumed in the U.S. are ocean species. The
methylmercury concentrations in ocean fish species are primarily
influenced by the global mercury pool. However, the methylmercury found
in local fish can be due, at least partly, to mercury emissions from
local sources. Research shows that most people's fish consumption does
not cause a mercury-related health concern. However, certain people may
be at higher risk because of their routinely high consumption of fish
(e.g., Tribal and other subsistence fishers and their families who rely
heavily on fish for a substantial part of their diet). It has been
demonstrated that high levels of methylmercury in the bloodstream of
unborn babies and young children may harm the developing nervous
system, making the child less able to think and learn. Moreover,
mercury exposure at high levels can harm the brain, heart, kidneys,
lungs, and immune system of people of all ages.
Several studies suggest that the methylmercury content of fish may
reduce these cardio-protective effects of fish consumption. Some of
these studies also suggest that methylmercury may cause adverse effects
to the cardiovascular system. For example, the National Research
Council (NRC) (2000) review of the literature concerning methylmercury
health effects took note of two epidemiological studies that found an
association between dietary exposure to methylmercury and adverse
cardiovascular effects.\d\ Moreover, in a study of 1,833 males in
Finland aged 42 to 60 years, Solonen et al. (1995) observed a
relationship between methylmercury exposure via fish consumption and
acute myocardial infarction (AMI or heart attacks), coronary heart
disease, cardiovascular disease, and all-cause mortality.\e\ The NRC
also noted a study of 917 seven year old children in the Faroe Islands,
whose initial exposure to methylmercury was in utero although post
natal exposures may have occurred as well. At seven years of age, these
children exhibited an increase in blood pressure and a decrease in
heart rate variability.\f\ Based on these and other studies, NRC
concluded in 2000 that, while ``the data base is not as extensive for
cardiovascular effects as it is for other end points (i.e., neurologic
effects) the cardiovascular system appears to be a target for
methylmercury toxicity.'' \g\
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\d\ National Research Council (NRC). 2000. Toxicological Effects
of Methylmercury. Committee on the Toxicological Effects of
Methylmercury, Board on Environmental Studies and Toxicology.
National Academies Press. Washington, DC. pp. 168-173.
\e\ Salonen, J.T., Seppanen, K. Nyyssonen et al. 1995. ``Intake
of mercury from fish lipid peroxidation, and the risk of myocardial
infarction and coronary, cardiovascular and any death in Eastern
Finnish men.'' Circulation, 91 (3):645-655.
\f\ Sorensen, N, K. Murata, E. Budtz-Jorgensen, P. Weihe, and
Grandjean, P., 1999. ``Prenatal Methylmercury Exposure as a
Cardiovascular Risk Factor at Seven Years of Age'', Epidemiology,
pp. 370-375.
\g\ National Research Council (NRC). 2000. Toxicological Effects
of Methylmercury. Committee on the Toxicological Effects of
Methylmercury, Board on Environmental Studies and Toxicology.
National Academies Press. Washington, DC. p. 229.
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Since publication of the NRC report, there have been some 30
published papers presenting the findings of studies that have examined
the possible cardiovascular effe