Airworthiness Directives; The Boeing Company Model 737-600, -700, -700C, -800, and -900 Series Airplanes, 12634-12643 [2011-5156]
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12634
Federal Register / Vol. 76, No. 45 / Tuesday, March 8, 2011 / Proposed Rules
Issued in Renton, Washington, on February
22, 2011.
Kalene C. Yanamura,
Acting Manager, Transport Airplane
Directorate, Aircraft Certification Service.
[FR Doc. 2011–5161 Filed 3–7–11; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2007–28661; Directorate
Identifier 2007–NM–013–AD]
RIN 2120–AA64
Airworthiness Directives; The Boeing
Company Model 737–600, –700, –700C,
–800, and –900 Series Airplanes
Federal Aviation
Administration (FAA), DOT.
ACTION: Supplemental notice of
proposed rulemaking (NPRM);
reopening of comment period.
AGENCY:
We are revising an earlier
proposed airworthiness directive (AD)
for the products listed above. That
NPRM proposed to require installation
of an automatic shutoff system for the
center tank fuel boost pumps,
installation of a placard in the airplane
flight deck if necessary, and concurrent
modification of the P5–2 fuel control
module assembly. That NPRM also
proposed to require revisions to the
Limitations and Normal Procedures
sections of the airplane flight manual to
advise the flightcrew of certain
operating restrictions for airplanes
equipped with an automated center tank
fuel pump shutoff control. Additionally,
that NPRM proposed to require a
revision to the Airworthiness
Limitations (AWL) section of the
Instructions for Continued
Airworthiness (ICA) to incorporate AWL
No. 28–AWL–19 and No. 28–AWL–23.
That NPRM further proposed to require
installation of a secondary control relay
for the electrical control circuit of each
of the two center tank fuel boost pumps.
That NPRM was prompted by fuel
system reviews conducted by the
manufacturer. This action revises that
NPRM by adding airplanes, adding
additional operational testing of the
automatic shutoff system for certain
airplanes, removing the requirement for
incorporating AWL No. 28–AWL–19
into the AWL section of the ICA, and
adding an option of installation and
maintenance of universal fault
interrupters using a certain
supplemental type certificate. We are
proposing this supplemental NPRM to
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SUMMARY:
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prevent center tank fuel pump operation
with continuous low pressure, which
could lead to friction sparks or
overheating in the fuel pump inlet that
could create a potential ignition source
inside the center fuel tank. These
conditions, in combination with
flammable fuel vapors, could result in a
center fuel tank explosion and
consequent loss of the airplane. Since
these actions impose an additional
burden over those proposed in the
NPRM, we are reopening the comment
period to allow the public the chance to
comment on these proposed changes.
DATES: We must receive comments on
this supplemental NPRM by April 4,
2011.
You may send comments by
any of the following methods:
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
instructions for submitting comments.
• Fax: 202–493–2251.
• Mail: U.S. Department of
Transportation, Docket Operations,
M–30, West Building Ground Floor,
Room W12–140, 1200 New Jersey
Avenue, SE., Washington, DC 20590.
• Hand Delivery: U.S. Department of
Transportation, Docket Operations,
M–30, West Building Ground Floor,
Room W12–140, 1200 New Jersey
Avenue, SE., Washington, DC 20590,
between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
For service information identified in
this AD, contact Boeing Commercial
Airplanes, Attention: Data & Services
Management, P.O. Box 3707, MC 2H–65,
Seattle, Washington 98124–2207;
telephone 206–544–5000, extension 1;
fax 206–766–5680; e-mail
me.boecom@boeing.com; Internet
https://www.myboeingfleet.com. You
may review copies of the referenced
service information at the FAA,
Transport Airplane Directorate, 1601
Lind Avenue, SW., Renton, Washington.
For information on the availability of
this material at the FAA, call 425–227–
1221.
ADDRESSES:
Examining the AD Docket
You may examine the AD docket on
the Internet at https://
www.regulations.gov; or in person at the
Docket Management Facility between
9 a.m. and 5 p.m., Monday through
Friday, except Federal holidays. The AD
docket contains this proposed AD, the
regulatory evaluation, any comments
received, and other information. The
street address for the Docket Office
(phone: 800–647–5527) is in the
ADDRESSES section. Comments will be
available in the AD docket shortly after
receipt.
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Tak
Kobayashi, Aerospace Engineer,
Propulsion Branch, ANM–140S, FAA,
Seattle Aircraft Certification Office,
1601 Lind Avenue, SW., Renton,
Washington 98057–3356; phone: (425)
917–6499; fax: (425) 917–6590; e-mail:
Takahisa.Kobayashi@faa.gov.
FOR FURTHER INFORMATION CONTACT:
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to send any written
relevant data, views, or arguments about
this proposed AD. Send your comments
to an address listed under the
ADDRESSES section. Include ‘‘Docket No.
FAA–2007–28661; Directorate Identifier
2007–NM–013–AD;’’ at the beginning of
your comments. We specifically invite
comments on the overall regulatory,
economic, environmental, and energy
aspects of this proposed AD. We will
consider all comments received by the
closing date and may amend this
proposed AD because of those
comments.
We will post all comments we
receive, without change, to https://
www.regulations.gov, including any
personal information you provide. We
will also post a report summarizing each
substantive verbal contact we receive
about this proposed AD.
Discussion
We issued an NPRM to amend 14 CFR
part 39 to include an airworthiness
directive (AD) that would apply to
certain Model 737–600, –700, –700C,
–800, and –900 series airplanes. That
NPRM published in the Federal
Register on July 10, 2007 (72 FR 37479).
That NPRM proposed to require
installation of an automatic shutoff
system for the center tank fuel boost
pumps, installation of a placard in the
airplane flight deck if necessary, and
concurrent modification of the P5–2 fuel
control module assembly. That NPRM
proposed to require revisions to the
Limitations and Normal Procedures
sections of the airplane flight manual to
advise the flightcrew of certain
operating restrictions for airplanes
equipped with an automated center tank
fuel pump shutoff control. Additionally,
that NPRM proposed to require a
revision to the Airworthiness
Limitations (AWL) section of the
Instructions for Continued
Airworthiness (ICA) to incorporate AWL
No. 28–AWL–19 and No. 28–AWL–23.
That NPRM also proposed to require
installation of a secondary control relay
for the electrical control circuit of each
of the two center tank fuel boost pumps.
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Federal Register / Vol. 76, No. 45 / Tuesday, March 8, 2011 / Proposed Rules
Actions Since Previous NPRM Was
Issued
Since we issued the previous NPRM,
we received a report of failure of the
left-hand fuel pump of the center wing
tank (CWT) to shut off after being
selected ‘‘OFF’’ by the flightcrew during
flight on a Model 737–700 airplane.
Subsequent to that report, the failure
was found on two additional airplanes.
Information indicated that the
autoshutoff system appeared to function
normally; however, when the flightcrew
manually turned off the CWT pump
switches, that action turned off the
right-hand pump, but re-energized the
left-hand pump due to incorrect wiring.
The low-pressure lights turned off,
incorrectly indicating to the flightcrew
that power to both pumps had been
removed. The failure condition results
in continual running of the left-hand
fuel pump without indication to the
flightcrew, which could lead to
localized overheating of parts inside the
fuel pump, and which could produce an
ignition source inside the fuel tank.
Investigation revealed that incorrect
wiring could occur on airplanes on
which an autoshutoff system was
installed in accordance with Boeing
Alert Service Bulletin 737–28A1206,
dated January 11, 2006; or Revision 1,
dated January 30, 2008. Functional tests
conducted in accordance with Boeing
Alert Service Bulletin 737–28A1206,
dated January 11, 2006; or Revision 1,
dated January 30, 2008; alone are not
adequate to detect the incorrect wiring
condition.
As a result, on November 18, 2008, we
issued emergency AD 2008–24–51, 39–
15781, for Model 737–600, –700, –700C,
–800, and –900 series airplanes to
prevent extended dry-running of the
fuel pump. (That AD published in the
Federal Register on February 24, 2009
(74 FR 8155)). That AD requires
accomplishing a wiring test of the
autoshutoff system to verify continuity
and a visual verification that the wiring
is correctly installed; doing corrective
actions, if necessary; and doing a
functional test of the autoshutoff
system, and applicable maintenance
actions.
The preamble to AD 2008–24–51
explains that we consider the
requirements of that AD ‘‘interim
action.’’ We did not require the
corrective actions provided in AD 2008–
24–51 to be accomplished on airplanes
for which the power-failed ‘‘ON’’ (i.e.,
uncommanded pump ’’ON’’) protection
system was installed in accordance with
Boeing Alert Service Bulletin 737–
28A1248, dated December 21, 2006, or
Revision 1, dated January 9, 2008;
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however, we were considering further
rulemaking that might require
additional testing for those airplanes.
We now have determined that
additional testing, which has been
incorporated into Boeing Alert Service
Bulletin 737–28–1206, Revision 2, dated
May 21, 2009 (described in the Relevant
Service Information section of this
supplemental NPRM), must be
accomplished. This supplemental
NPRM follows from that determination.
In addition, AD 2008–24–51 provides
an optional installation of the power
failed ‘ON’ protection system for the
center tank fuel boost pump in
accordance with Boeing Alert Service
Bulletin 737–28A1248, dated December
21, 2006; or Revision 1, dated January
9, 2008. That AD states that the optional
installation terminates the automatic
shutoff system wiring test required by
paragraphs (f) and (g) of AD 2008–24–
51.
Since we issued that AD, we have
determined that installation of that
protection system does not correct
potential incorrect wiring that could
exist on airplanes on which an
autoshutoff system was installed in
accordance with Boeing Alert Service
Bulletin 737–28A1206, dated January
11, 2006; or Revision 1, dated January
30, 2008. Therefore, we have revised the
proposed actions specified in this
supplemental NPRM to require
accomplishment of Boeing Alert Service
Bulletin 737–28A1206, Revision 2,
dated May 21, 2009.
However, we have also added new
paragraph (r) to this supplemental
NPRM to allow accomplishment of
Boeing Alert Service Bulletin 737–
28A1206, dated January 11, 2006; or
Revision 1, dated January 30, 2008; as
acceptable for compliance with the
corresponding actions specified in
paragraph (g) of this supplemental
NPRM, provided one of the following
actions has been accomplished: (1) The
procedures specified in paragraph (f) of
AD 2008–24–51, or (2) the actions
specified in Part 3 of the
Accomplishment Instructions of Boeing
Alert Service Bulletin 737–28A1206,
Revision 2, dated May 21, 2009.
Relevant Service Information
Since we issued the original NPRM,
Boeing has issued Alert Service Bulletin
737–28A1206, Revision 2, dated May
21, 2009; and Alert Service Bulletin
737–28A1248, Revision 2, dated August
28, 2009. In the original NPRM, we
referred to Boeing Alert Service Bulletin
737–28A1206, dated January 11, 2006,
as the appropriate source of service
information for installing the automatic
shutoff system, and to Boeing Alert
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Service Bulletin 737–28A1248, dated
December 21, 2006, as the appropriate
source of service information for
installing the secondary pump control
relays.
Boeing Alert Service Bulletin 737–
28A1206, Revision 2, among other
changes, introduces new operational
tests in Part 3 of the Work Instructions
for airplanes that have incorporated
Boeing Alert Service Bulletin 737–
28A1206, dated January 11, 2006; or
Revision 1, dated January 30, 2008; but
have not accomplished paragraph (f) of
AD 2008–24–51. Boeing Alert Service
Bulletin 737–28A1206, Revision 2, also
clarifies instructions and incorporates
additional operational tests to ensure
the system is installed properly for new
installations.
The actions specified in Boeing Alert
Service Bulletin 737–28A1248, Revision
2, are essentially the same as the actions
specified in Boeing Alert Service
Bulletin 737–28A1248, dated December
21, 2006 (referred to in the original
NPRM), although certain illustrations
showing the location of certain
connectors have been corrected.
We have revised this supplemental
NPRM to refer to Boeing Alert Service
Bulletin 737–28A1206, Revision 2; and
Boeing Alert Service Bulletin 737–
28A1248, Revision 2.
We have also added a new paragraph
(q) to this supplemental NPRM
specifying that accomplishing the
actions in accordance with Boeing Alert
Service Bulletin 737–28A1248, dated
December 21, 2006; or Boeing Alert
Service Bulletin 737–28A1248, Revision
1, dated January 9, 2008; before the
effective date of the AD is acceptable for
compliance with the proposed
requirements of paragraph (j) (specified
as paragraph (l) of the original NPRM)
of this supplemental NPRM.
Boeing Alert Service Bulletin 737–
28A1206, Revision 2, dated May 21,
2009, refers to Boeing Component
Service Bulletin 233A3202–28–03,
dated January 12, 2006, as an additional
source of guidance for replacing the left
and right center boost pump switches,
and changing the wiring, of the P5–2
fuel control module assembly.
Boeing has issued Service Bulletin
Information Notice 737–28A1206 IN 05,
dated October 7, 2010, to inform
operators of the following items:
• Sheet 2 of 4 of Figure 11 of Boeing
Alert Service Bulletin 737–28A1206,
Revision 2, dated May 21, 2009, was
inadvertently replaced with Sheet 2 of
4 of Figure 11 from Boeing Alert Service
Bulletin 737–28A1206, dated January
11, 2006. That figure was corrected in
Boeing Alert Service Bulletin 737–
28A1206, Revision 1, dated January 30,
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Federal Register / Vol. 76, No. 45 / Tuesday, March 8, 2011 / Proposed Rules
2008, and did not need to be changed
in Boeing Alert Service Bulletin 737–
28A1206, Revision 2, dated May 21,
2009. We have added Figure 1 in this
supplemental NPRM to provide the
correct Sheet 2 of 4 of Figure 11.
• A typographical error appears in the
name of the part in the first row of the
‘‘Parts Modified and Reidentified’’ table
in paragraph 2.C.3. of Boeing Alert
Service Bulletin 737–28A1206, Revision
2, dated May 21, 2009.
Boeing intends to correct these errors
in the next revision of Boeing Alert
Service Bulletin 737–28A1206.
Other Relevant Rulemaking
On April 29, 2008, we issued AD
2008–10–10, Amendment 39–15516 (73
FR 25986, May 8, 2008), applicable to
certain Model 737–600, –700, –700C,
–800, and –900 series airplanes. On
December 23, 2009, that AD was revised
and reissued as AD 2008–10–10 R1,
Amendment 39–16164 (75 FR 1529,
January 12, 2010). AD 2008–10–10 R1
requires revising the maintenance
program by incorporating new
limitations for fuel tank systems to
satisfy Special Federal Aviation
Regulation (SFAR) No. 88 requirements.
That AD also requires an initial
inspection to phase in certain repetitive
AWL inspections, and repair if
necessary. That AD resulted from a
design review of the fuel tank systems.
We issued that AD to prevent the
potential for ignition sources inside fuel
tanks caused by latent failures,
alterations, repairs, or maintenance
actions, which, in combination with
flammable fuel vapors, could result in a
fuel tank explosion and consequent loss
of the airplane.
We have added a new paragraph (o)
to this supplemental NPRM specifying
that incorporating AWL No. 28–AWL–
23 into the maintenance program in
accordance with paragraph (g)(3) of AD
2008–10–10 R1 terminates the
corresponding action specified in
paragraph (k) (specified as paragraph
(m) of the original NPRM) of this
supplemental NPRM.
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Comments
We gave the public the opportunity to
comment on the previous NPRM. The
following presents the comments
received on the NPRM and the FAA’s
response to each comment.
Support for the NPRM
AirTran Airways supported the
NPRM.
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Request To Clarify the Scope of the
Original NPRM
Boeing requested that we add a
statement to the Summary section of the
original NPRM specifying that the
original NPRM will not be extended to
the main wing tanks, as discussed in
meetings between Boeing and the
Seattle Aircraft Certification Office
(ACO), FAA. Boeing stated that the
original emergency AD was based on
discrepancies in the manufacturing
process, and that the original emergency
AD was later expanded because
inspection of in-service units showed
that the units could possibly overheat in
service or during manufacture. Boeing
further stated that there is no service
history of incidents or accidents for the
main wing tanks on Model 737–600,
–700, –700C, –800, and –900 series
airplanes to support the proposed AD
action for main tanks as well as center
tanks.
We infer that Boeing is referring to
certain fuel pump operating restrictions
mandated by AD 2002–19–52,
Amendment 39–12900 (67 FR 61253,
September 30, 2002), that were later
mandated by AD 2002–24–51,
Amendment 39–12992 (68 FR 10,
January 2, 2003), to address an unsafe
condition pertaining to fuel pump
overheating. (AD 2002–19–52 provided
optional terminating action, which, if
accomplished, removed certain
operating restrictions; AD 2002–24–51
reinstated those operating restrictions
because the terminating action provided
in AD 2002–19–52 was not effective in
eliminating the unsafe condition
addressed in AD 2002–24–51—
overheating of parts in the priming and
vapor section of the fuel pump.) We
agree that the requirements of this
supplemental NPRM will not be
expanded to address the main wing
tanks because the fuel pumps for those
tanks should never run dry. Since the
Summary section of this supplemental
NPRM discusses only the center fuel
tanks, it is not necessary to revise it.
Therefore, we have not changed the
supplemental NPRM in this regard.
Request To Issue Separate ADs
KLM Royal Dutch Airlines (KLM)
requested that we issue separate ADs for
installation of the automatic shutoff
system for the center tank fuel boost
pumps in accordance with Boeing Alert
Service Bulletin 737–28A1206, and
installation of the secondary pump
control relays in accordance with
Boeing Alert Service Bulletin 737–
28A1248. KLM stated that combining
these modifications makes compliance
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with the original NPRM very complex
for industry.
We disagree with issuing separate
ADs. Boeing Alert Service Bulletin 737–
28A1206 and Boeing Alert Service
Bulletin 737–28A1248 address separate
parts of the same unsafe condition (the
extended dry running of the pumps) on
the same airplanes. We have not
changed the supplemental NPRM in this
regard.
Request To Clarify Unsafe Condition
Goodrich Corporation (Goodrich)
requested that we provide a clear
definition of the proposed requirements
of the original NPRM regarding the
pump/airplane operating limitations.
Goodrich pointed out that the stated
purpose of the original NPRM is to
‘‘prevent’’ fuel pump operation with
‘‘continuous’’ low pressure, and that the
word ‘‘prevent’’ implies that the fuel
pumps should never be operated with
the inlets uncovered (low pressure).
Goodrich stated that it is also unclear as
to what ‘‘continuous low pressures’’
means, and that the terms ‘‘prevent’’ and
‘‘continuous’’ seem to conflict. Goodrich
also stated that the intent of AD 2002–
19–52 and AD 2002–24–51 is to require
a predetermined fuel mass in the center
tank to ensure that the pumps will never
run dry during operation of an airplane,
and that the unsafe condition described
in the original NPRM seems to conflict
with the unsafe condition identified in
these ADs. Goodrich asked if the pumps
can run dry for 15 seconds, or if they
must be shut off as soon as the pump
inlets are no longer covered. Goodrich
also asked if a momentary uncovering of
the inlets is acceptable, due to sudden
maneuvers or fuel slosh.
We agree to provide clarification. This
supplemental NPRM is intended to
prevent the fuel pumps from continuing
to run after the tank is empty. The
possible ignition source is not dry
running by itself, but overheating or
sparking that could occur when the
pump components are no longer bathed
in fuel. Boeing and Hydro-Aire
conducted testing that showed the
pumps can run at a low pressure
condition for significantly longer than
15 continuous seconds without leading
to overheating or sparking. Momentary
uncovering of the pumps for less than
15 continuous seconds is safe and
allowing 15 seconds of continuous
pump low-pressure conditions prevents
pumps from automatically shutting off
during maneuvering or sloshing, which
would create unnecessary pilot
workload. No change to the
supplemental NPRM is necessary in this
regard.
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Request To Revise the Unsafe Condition
Boeing requested that we clarify the
unsafe condition specified in the
Summary section and in paragraph (d)
of the original NPRM (specified as
paragraph (e) of this supplemental
NPRM). Boeing stated that the unsafe
condition is indicated continuous low
pressure when the pump is operated
with no fuel available to its inlet, not
pump operation with the inlet covered
with fuel. Boeing suggested using the
following statement:
We are proposing this AD to prevent center
tank fuel pump operation with continuous
low pressure (with no fuel passing through
the pump), which could lead to friction
sparks or overheating in the fuel pump inlet
that could create a potential ignition source
inside the center fuel tank. These conditions,
in combination with flammable fuel vapors,
could result in a center fuel tank explosion
and consequent loss of the airplane.
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We agree that the unsafe condition is
present only when there is no fuel
available to cover the pump inlet.
However, the continuous low pressure
condition indicates that the fuel pump
inlet may be uncovered, which could
result in extended dry running of the
fuel pump and possible overheating or
sparking. The automatic shutoff system
is designed to prevent fuel pump
operation with continuous low pressure,
and it is not dependent on whether fuel
is still passing through the pump.
Therefore, we have not added the
phrase ‘‘with no fuel passing through the
pump’’ to this supplemental NPRM. We
have, however, reworded the summary
section and paragraph (e) of this
supplemental NPRM slightly to specify
‘‘* * * overheating in the fuel pump
inlet that could create a potential
ignition source. * * *’’
Request to Revise Estimated Costs
The Air Transport Association (ATA),
on behalf of its member Delta Air Lines
(DAL), stated that it disagrees with the
cost estimates proposed in the original
NPRM because the costs do not include
the time required to accomplish the
initial and repetitive AWL inspections.
We infer that the commenters request
we revise the Estimated Costs table in
this supplemental NPRM to reflect the
cost of accomplishing the initial and
repetitive AWL inspections. We
disagree, since the initial and repetitive
AWL inspections are not directly
required by this supplemental NPRM.
The cost information provided in this
supplemental NPRM describes only the
direct costs of the specific actions
proposed by this supplemental NPRM.
This supplemental NPRM requires only
revising the maintenance program to
incorporate the AWL inspections, and
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provides a compliance time to phase in
the initial actions. Section 91.403(c) of
the Federal Aviation Regulations (14
CFR 91.403(c)) requires the inspections
once the maintenance program is
changed. Therefore, we have not
changed this supplemental NPRM in
this regard.
Request To Add Terminating Action
TDG Aerospace, Inc. (TDG) stated that
it is currently certifying its universal
fault interrupter (UFI) technology for
use on Model 737–600, –700, –700C,
–800, and –900 series airplanes. TDG,
therefore, requested that we revise the
original NPRM to allow the installation
of its UFI as a means of compliance with
the proposed requirements of the
original NPRM, if the UFI is approved
prior to issuance of the final rule. TDG
also stated that the same UFI hardware
has already been approved under
Supplemental Type Certificate (STC)
ST01950LA for Model 757–200 and
–300 series airplanes. TDG noted that
AD 2008–11–07, Amendment 39–15529
(73 FR 30755, May 29, 2008), presently
incorporates TDG’s UFI under STC
ST01950LA as an approved alternative
method of compliance with certain
requirements of that AD.
We agree. Since the issuance of the
original NPRM, we have evaluated STC
ST02076LA and have determined that
installing and maintaining TDG
Aerospace UFIs in accordance with that
STC would also address the unsafe
condition addressed in this
supplemental NPRM for Model 737–
600, –700, –700C, –800, and –900 series
airplanes. Therefore, we have added
paragraph (s) to this supplemental
NPRM to allow installation of STC
ST02076LA as a terminating action for
paragraphs (g) through (k) of this
supplemental NPRM.
Request To Clarify the Applicability of
the Original NPRM
Boeing requested that we clarify that
the original NPRM would not apply to
Model 737–100, –200, –200C, –300,
–400, and –500 series airplanes (Model
737 classics). Boeing stated that the
‘‘FAA’s Determination and
Requirements of the Proposed AD’’
section of the original NPRM discusses
the installation of a placard for mixed
fleet operations. (In the original NPRM,
we stated that placards are necessary
only for ‘‘mixed fleet operation,’’ which
means that some airplanes in an
operator’s fleet are equipped with
automatic shutoff systems while other
airplanes are not.) Boeing pointed out
that, for many operators, this includes
operation of 737 Classic models that are
not affected by this supplemental
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NPRM. Boeing stated that we need to
clarify that the placard would be
required only on Model 737–600, –700,
–700C, –800, and –900 series airplanes
(Model 737 Next Generation airplanes).
We agree that placard installation is
required only for mixed fleet operation
of Model 737 Next Generation airplanes.
Paragraph (c) of this supplemental
NPRM clearly states that this
supplemental NPRM applies to Model
737–600, –700, –700C, –800, and –900
series airplanes. Therefore, we have not
changed the supplemental NPRM in this
regard.
Request To Incorporate Latest Service
Information
Boeing requested that we revise
paragraphs (f)(1) and (f)(3) of the
original NPRM to account for the
information notices against the service
bulletins referred to in the original
NPRM. Boeing, AirTran Airways, and
the ATA, on behalf of its member DAL,
noted that both Boeing Alert Service
Bulletin 737–28A1206, dated January
11, 2006; and Boeing Alert Service
Bulletin 737–28A1248, dated December
21, 2006; have had information notices
issued against them since the original
NPRM was issued. DAL notes that the
information notices specify that they are
not FAA-approved and are not intended
to be used as the basis for deviation
from the approved service bulletins.
However, in the absence of revisions to
the service bulletins, DAL believed that
the AD should include the information
in these information notices.
We do not agree to include
information notices in this
supplemental NPRM. As DAL notes,
information notices are not FAAapproved. Therefore, it is inappropriate
to refer to an information notice in an
AD action. However, we removed the
‘‘Service Information References’’
paragraph from this supplemental
NPRM. That paragraph was identified as
paragraph (f) in the original NPRM.
Instead, we have provided the full
service document citations throughout
this supplemental NPRM. We have
reidentified subsequent paragraphs
accordingly.
Request To Extend Compliance Time
KLM and the ATA, on behalf of its
member American Airlines, requested
that we extend the compliance time
specified in paragraph (g) of the original
NPRM from 36 months to 72 months to
align with their heavy maintenance
programs. KLM estimated that the
proposed modification will take
between 250 and 300 work hours. The
commenters stated that the modification
will also require extensive ‘‘power off
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A/C time,’’ and that the only scheduled
maintenance that can accommodate this
modification is a heavy maintenance
check (4C-check), which is scheduled
every 72 months by most operators.
KLM stated that the proposed 36-month
compliance time will force operators to
accomplish the modification in an
extended light C-check, adding 2–3 days
of ground time. The commenters also
stated that the proposed compliance
time will have a substantial impact on
operators, requiring special scheduling
and out-of-service time. KLM is
convinced that the compliance time can
be extended safely, while operating
under the condition of AD 2002–24–51
(i.e., maintaining the wet shutoff of the
fuel pumps).
We disagree with extending the
compliance time proposed in the
original NPRM. In developing an
appropriate compliance time for this
action, we considered the urgency
associated with the subject unsafe
condition and the practical aspect of
accomplishing the required
modification within a period of time
that corresponds to the normal
scheduled maintenance for most
affected operators. In consideration of
these items, in addition to the unsafe
condition being suspected as the cause
of fuel tank explosions in 1991 and
2001, we have determined that a 36month compliance time is necessary to
ensure an acceptable level of safety.
However, according to the provisions of
paragraph (t) of this supplemental
NPRM, we may approve requests to
adjust the compliance time if the
requests include data substantiating that
the new compliance time would provide
an acceptable level of safety. We have
not changed the supplemental NPRM in
this regard.
Request To Allow Use of Existing
Alternative Methods of Compliance
(AMOC)
Boeing requested that we revise the
original NPRM to specify that operators
may continue using the procedures
specified in AD 2002–19–52 and AD
2002–24–51, or the procedures
approved as an AMOC for paragraph (b)
of AD 2002–24–51 by FAA Approval
Letter 140S–03–189, dated June 30,
2003, until an operator has inspected all
center tank fuel pumps and modified all
airplanes in its fleet. As justification,
Boeing stated that the AMOC has
already been accepted as a valid means
of fulfilling the intent of the original
NPRM pending hardware installation.
We agree that the procedures
specified in AD 2002–24–51, or the
procedures approved by FAA Approval
Letter 140S–03–189 as an AMOC to AD
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2002–24–51, continue to be acceptable
until all airplanes in an operator’s fleet
are in compliance with all the proposed
requirements of this supplemental
NPRM.
It should be noted that, although AD
2002–24–51 and AD 2002–19–52
require identical airplane flight manual
(AFM) procedures, the unsafe
conditions addressed by those ADs are
not the same. This supplemental NPRM
does not address the unsafe condition
addressed by AD 2002–19–52; therefore,
it is inappropriate to include alternative
procedures for that AD in this
supplemental NPRM. We have made no
change to the supplemental NPRM in
this regard.
Request To Revise the AFM
Instructions
Boeing requested that we revise the
original NPRM as follows, in order to
match the current AFM instructions: (1)
Add the title ‘‘Center Tank Fuel Pumps’’
to the limitation in paragraph (j)(1) of
the original NPRM (specified as
paragraph (i)(3) of this supplemental
NPRM), and (2) change ‘‘900 kilograms’’
to ‘‘907 kilograms’’ in the fifth paragraph
under the heading ‘‘Defueling and Fuel
Transfer’’ in paragraph (j)(2) of the
original NPRM (specified as paragraph
(i)(4) of this supplemental NPRM).
Boeing also requested that we replace
the words ‘‘main tanks’’ with ‘‘center
tank’’ in the third paragraph under the
heading ‘‘Defueling and Fuel Transfer’’
in paragraph (j)(2) of the original NPRM,
in order to correct a typographical error.
For accuracy, we agree with the
wording changes provided by Boeing.
We have revised paragraphs (i)(3) and
(i)(4) of this supplemental NPRM
accordingly.
Request To Clarify Requirement for
Installing Secondary Control Relays
Boeing requested that we revise the
original NPRM to clarify that only one
additional secondary control relay must
be added to each center tank boost
pump control system. Boeing stated that
the wording in Boeing Alert Service
Bulletin 737–28A1248, dated December
21, 2006, which we referred to in the
original NPRM, is incorrect. Boeing also
stated that the word ‘‘override’’ should
not be used—in order to maintain
consistency with Boeing Alert Service
Bulletin 737–28A1206 and the
nomenclature on the cockpit P5–2 fuel
control panel. Boeing also stated that
the clarification will be included when
Boeing Alert Service Bulletin 737–
28A1248 is revised. Boeing requested
that the clarification be included in the
‘‘Summary,’’ ‘‘Relevant Service
Information,’’ and ‘‘FAA’s Determination
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and Requirements of the Proposed AD,’’
sections and paragraphs (l) and (m) of
the original NPRM (paragraphs (j) and
(k) of this supplemental NPRM).
We agree to revise the Summary
section and paragraphs (j) and (k) of this
supplemental NPRM (paragraphs (l) and
(m) of the original NPRM) accordingly,
for the stated reasons. We have not
revised certain other sections of the
original NPRM that Boeing referred to
because, although those sections do
appear in this supplemental NPRM, the
text of those sections has been revised
to reflect information new or specific to
the supplemental NPRM, and no longer
contains the text referred to by Boeing.
Request To Delete AWL Revision
Requirements From the Original NPRM
KLM and the ATA, on behalf of its
member DAL, requested that we remove
the proposed requirements from the
original NPRM to incorporate AWL No.
28–AWL–19 and No. 28–AWL–23 into
the AWL of the ICA. The commenters
noted that we issued an NPRM (Docket
No. FAA–2007–28384, Directorate
Identifier 2006–NM–165–AD) that
proposed to require revising the AWL
section of the ICA to incorporate the
AWL in Subsection F of the Boeing 737–
600/700/700C/700IGW/800/900
Maintenance Planning Data (MPD)
Document, D626A001–CMR, Revision
March 2006. (As explained previously,
on April 29, 2008, we issued AD 2008–
10–10 mandating that NPRM.) The
commenters stated that the original
NPRM appears to duplicate the
requirements to incorporate AWLs No.
28–AWL–19 and No. 28–AWL–23 into
the AWL of the ICA provided in AD
2008–10–10 R1, and that it is more
appropriate to require those AWLs in
AD 2008–10–10 R1 rather than the
newly proposed action.
From the commenters’ request and
statements, we infer that the
commenters requested we delete
paragraphs (k) and (m) of the original
NPRM (paragraph (k) of this
supplemental NPRM). We partially
agree.
We agree to delete paragraph (k) of the
original NPRM from this supplemental
NPRM because the incorporation of
AWL No. 28–AWL–19 is currently
required by AD 2008–10–10 R1, as
pointed out by the commenters. We do
not agree to remove paragraph (m) of the
original NPRM (paragraph (k) of this
supplemental NPRM), because the
incorporation of AWL No. 28–AWL–23
is optional in AD 2008–10–10 R1, and
therefore that AWL may not have been
incorporated into operators’
maintenance programs.
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We also have added a new paragraph
(o) to this supplemental NPRM
specifying that incorporating AWL No.
28–AWL–23 into the maintenance
program in accordance with paragraph
(g)(3) of AD 2008–10–10 R1 terminates
the corresponding actions required by
paragraph (k) of this supplemental
NPRM. No further change to the
supplemental NPRM is necessary in this
regard.
Explanation of Additional Changes
Made to This Supplemental NPRM
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We have revised this supplemental
NPRM in the following ways:
• We have revised this supplemental
NPRM to identify the legal name of the
manufacturer as published in the most
recent type certificate data sheet for the
affected airplane models.
• We revised Note 1 of this
supplemental NPRM to clarify that
requests for approval of an AMOC with
the proposed requirements of this
supplemental NPRM should include a
description of changes to the required
inspections that will ensure the
continued operational safety of the
airplane.
• We added a new paragraph (d) to
this supplemental NPRM to provide the
Air Transport Association (ATA) of
America subject code 28, Fuel. This
code is added to make this
supplemental NPRM parallel with other
new AD actions. We have reidentified
subsequent paragraphs accordingly.
• We added a new Note 2 in this
supplemental NPRM to explain that
Boeing Alert Service Bulletin 747–
28A1206, Revision 2, dated May 21,
2009, refers to Boeing Component
Service Bulletin 233A3202–28–03,
dated January 12, 2006, as an additional
source of guidance for replacing the left
and right center boost pump switches
with new switches and changing the
wiring of the P5–2 fuel control module
assembly.
• We revised paragraph (h) in this
supplemental NPRM to remove the
statement indicating that installing a
placard in accordance with paragraph
(c) of AD 2002–19–52 is acceptable for
the compliance with the requirements of
paragraph (h) of this supplemental
NPRM. This change was made to
eliminate confusion between the
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requirements of this supplemental
NPRM and AD 2002–19–52.
• We added a new Note 3 in this
supplemental NPRM to clarify that the
AFM limitations required by AD 2002–
19–52 continue to be required until the
optional terminating actions specified in
paragraph (g) of that AD are
accomplished.
• We removed paragraph (i) of the
original NPRM from this supplemental
NPRM. That paragraph would have
required operators to modify the P5–2
fuel control module assembly in
accordance with Boeing Component
Service Bulletin 233A3202–28–03,
dated January 12, 2006. However,
operators have the option to obtain
modified P5–2 assemblies from the
supplier, instead of making
modifications by themselves. The action
we intend to require is the replacement
of the P5–2 fuel control module
assembly having certain part numbers
with the modified P5–2 assembly
having new part numbers. Because that
action is already provided in the
Accomplishment Instructions of Boeing
Alert Service Bulletin 737–28A1206,
Revision 2, dated May 21, 2009, we
have determined that paragraph (i) of
the original NPRM is not necessary. We
have also removed the corresponding
cost for the concurrent requirement
proposed in paragraph (i) of the original
NPRM from the Costs of Compliance
section of this supplemental NPRM.
• We removed all references to the
use of ‘‘later revisions’’ of the applicable
service information from this AD to be
consistent with FAA and Office of the
Federal Register policies. We may
consider approving the use of later
revisions of the service information as
an AMOC with this AD, as provided by
paragraph (t) of this AD.
• We removed Note 3 of the original
NPRM from this supplemental NPRM;
that note was redundant to Note 2 of the
original NPRM. Instead, Note 4 of this
supplemental NPRM addresses all AFM
revisions required by this supplemental
NPRM.
• We have revised paragraph (k) in
this supplemental NPRM (paragraph (m)
of the original NPRM) to require
revising the maintenance program to
include AWL No. 28–AWL–23, instead
of revising the Airworthiness
Limitations section of the Instructions
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12639
for Continued Airworthiness. We have
also included an initial compliance time
of 1 year for doing the actions specified
in AWL No. 28–AWL–23.
• We added a new paragraph (l) in
this supplemental NPRM to specify that
no alternative inspections or inspection
intervals may be used unless they are
approved as an AMOC. Inclusion of this
paragraph in the supplemental NPRM is
intended to ensure that the ADmandated airworthiness limitations
changes are treated the same as the
airworthiness limitations issued with
the original type certificate.
• We added a new paragraph (p) in
this supplemental NPRM to specify that
accomplishing the actions required by
paragraph (g) of this supplemental
NPRM terminates the requirements of
paragraph (f) of AD 2008–24–51.
FAA’s Determination
We are proposing this supplemental
NPRM because we evaluated all the
relevant information and determined
the unsafe condition described
previously is likely to exist or develop
in other products of these same type
designs. Certain changes described
above expand the scope of the original
NPRM. As a result, we have determined
that it is necessary to reopen the
comment period to provide additional
opportunity for the public to comment
on this supplemental NPRM.
Proposed Requirements of the
Supplemental NPRM
This supplemental NPRM would
require accomplishing the actions
specified in the service information
described previously.
Explanation of Change to Costs of
Compliance
Since issuance of the original NPRM,
we have increased the labor rate used in
the Costs of Compliance from $80 per
work-hour to $85 per work-hour. The
Costs of Compliance information,
below, reflects this increase in the
specified hourly labor rate.
Costs of Compliance
We estimate that this proposed AD
affects 685 airplanes of U.S. registry.
We estimate the following costs to
comply with this proposed AD:
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ESTIMATED COSTS
Number of
U.S.-registered
airplanes
Cost on U.S.
operators
Between
$30,984 and
$40,142.
538
Between
$16,669,392
and
$21,596,396.
$95 ....................
685
$65,075.
None .................
$85 ....................
538
$45,730.
$3,274 ...............
$9,054 ...............
685
$6,201,990.
None .................
$85 ....................
685
$58,225.
Action
Labor cost
Parts cost
Installation of the automatic shutoff system (Boeing Alert Service Bulletin 737–28A1206).
Between 94 and 117 (depending
on airplane configuration) workhours × $85 per hour = Between $7,990 and $9,945.
Placard installation, if necessary
1 work-hour × $85 per hour =
$85.
1 work-hour × $85 per hour =
$85.
68 work-hours × $85 per hour =
$5,780.
Between
$22,994 and
$30,197 (depending on
airplane configuration).
$10 ....................
AFM revision ................................
Installation of secondary pump
control relays (Boeing Alert
Service Bulletin 737–28A1248).
AWL revision to add 28–AWL–23
1 work-hour × $85 per hour =
$85.
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. ‘‘Subtitle VII:
Aviation Programs’’ describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in Subtitle VII,
Part A, Subpart III, Section 44701:
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
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Regulatory Findings
We determined that this proposed AD
would not have federalism implications
under Executive Order 13132. This
proposed AD would not have a
substantial direct effect on the States, on
the relationship between the national
Government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify this proposed regulation:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Is not a ‘‘significant rule’’ under the
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation
in Alaska, and
(4) Will not have a significant
economic impact, positive or negative,
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Cost per product
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
The Proposed Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA proposes to amend 14 CFR part
39 as follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by adding
the following new airworthiness
directive (AD):
The Boeing Company: Docket No. FAA–
2007–28661; Directorate Identifier 2007–
NM–013–AD.
Comments Due Date
(a) We must receive comments by April 4,
2011.
Affected ADs
(b) Accomplishing certain requirements of
this AD terminates certain requirements of
2001–08–24, Amendment 39–12201; AD
2002–24–51, Amendment 39–12992; and AD
2008–24–51, Amendment 39–15781. AD
2002–19–52, Amendment 39–12900, is
affected by this AD.
Applicability
(c) This AD applies to the airplanes
identified in paragraphs (c)(1) and (c)(2) of
this AD, certificated in any category.
(1) The Boeing Company Model 737–600,
–700, –700C, –800, and –900 series airplanes
identified in Boeing Alert Service Bulletin
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737–28A1206, Revision 2, dated May 21,
2009.
(2) The Boeing Company Model 737–600,
–700, –700C, –800, and –900 series airplanes
identified in Boeing Alert Service Bulletin
737–28A1248, Revision 2, dated August 28,
2009.
Note 1: This AD requires revisions to
certain operator maintenance documents to
include new inspections. Compliance with
these inspections is required by 14 CFR
91.403(c). For airplanes that have been
previously modified, altered, or repaired in
the areas addressed by these inspections, the
operator may not be able to accomplish the
inspections described in the revisions. In this
situation, to comply with 14 CFR 91.403(c),
the operator must request approval for an
alternative method of compliance (AMOC)
according to paragraph (t) of this AD. The
request should include a description of
changes to the required inspections that will
ensure the continued operational safety of
the airplane.
Subject
(d) Joint Aircraft System Component
(JASC)/Air Transport Association (ATA) of
America Code 28, Fuel.
Unsafe Condition
(e) This AD was prompted by fuel system
reviews conducted by the manufacturer. We
are issuing this AD to prevent center tank
fuel pump operation with continuous low
pressure, which could lead to friction sparks
or overheating in the fuel pump inlet that
could create a potential ignition source
inside the center fuel tank. These conditions,
in combination with flammable fuel vapors,
could result in a center fuel tank explosion
and consequent loss of the airplane.
Compliance
(f) Comply with this AD within the
compliance times specified, unless already
done.
Installation of Automatic Shutoff System for
the Center Tank Fuel Boost Pumps
(g) For airplanes identified in paragraph
1.A.1. of Boeing Alert Service Bulletin 737–
28A1206, Revision 2, dated May 21, 2009:
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has been previously installed on the airplane
in accordance with paragraph (h) of this AD,
the placard may be removed from the flight
deck of only that airplane after the automatic
shutoff system has been installed. Installing
automatic shutoff systems on all airplanes in
an operator’s fleet, in accordance with this
paragraph, terminates the placard installation
required by paragraph (h) of this AD for all
airplanes in an operator’s fleet.
Note 2: Boeing Alert Service Bulletin 737–
28A1206, Revision 2, dated May 21, 2009,
refers to Boeing Component Service Bulletin
233A3202–28–03, dated January 12, 2006, as
an additional source of guidance for
replacing the left and right center boost
pump switches of the P5–2 fuel control
module assembly with new switches and
changing the wiring of the P5–2 fuel control
module assembly.
BILLING CODE 4910–13–P
BILLING CODE 4910–13–C
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Within 36 months after the effective date of
this AD, install an automatic shutoff system
for the center tank fuel boost pumps, by
accomplishing all of the actions specified in
Part 1 and Part 2 of the Accomplishment
Instructions of Boeing Alert Service Bulletin
737–28A1206, Revision 2, dated May 21,
2009, except that Figure 1 of this AD must
be used in lieu of Sheet 2 of Figure 11 of
Boeing Alert Service Bulletin 737–28A1206,
Revision 2, dated May 21, 2009. If a placard
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Placard Installation for Mixed Fleet
Operation
approved by an appropriate FAA Principal
Operations Inspector.
(h) Prior to or concurrently with installing
an automatic shutoff system on any airplane
in an operator’s fleet, as required by
paragraph (g) of this AD, install a placard
adjacent to the pilot’s primary flight display
on all airplanes in the operator’s fleet that are
not equipped with an automatic shutoff
system for the center tank fuel boost pumps.
The placard must read as follows (unless
alternative placard wording is approved by
an appropriate FAA Principal Operations
Inspector):
‘‘AD 2002–24–51 fuel usage restrictions
required.’’
Installing an automatic shutoff system, in
accordance with paragraph (g) of this AD,
terminates the placard installation required
by this paragraph for only that airplane.
Installing automatic shutoff systems on all
airplanes in an operator’s fleet, in accordance
with paragraph (g) of this AD, terminates the
placard installation required by this
paragraph for all airplanes in an operator’s
fleet. If automatic shutoff systems are
installed concurrently on all airplanes in an
operator’s fleet in accordance with paragraph
(g) of this AD, or if operation according to the
fuel usage restrictions of AD 2002–24–51 is
maintained until automatic shutoff systems
are installed on all airplanes in an operator’s
fleet, the placard installation specified in this
paragraph is not required.
‘‘CENTER TANK FUEL PUMPS
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Airplane Flight Manual (AFM) Revision
(i) For airplanes on which Boeing Alert
Service Bulletin 737–28A1206, Revision 2,
dated May 21, 2009, has been accomplished:
At the applicable time specified in paragraph
(i)(1) or (i)(2) of this AD, do the actions
specified in paragraphs (i)(3) and (i)(4) of this
AD.
(1) For airplanes on which the terminating
action specified in paragraph (g) of AD 2002–
19–52 has been done: Concurrently with
accomplishing the actions required by
paragraph (g) of this AD.
(2) For airplanes on which the terminating
action specified in paragraph (g) of AD 2002–
19–52 has not been done: Concurrently with
accomplishing the terminating action
specified in paragraph (g) of AD 2002–19–52.
(3) Revise Section 1 of the Limitations
section of the Boeing 737–600/–700/–700C/–
800/–900 AFM to include the following
statement. This may be done by inserting a
copy of this AD into the AFM.
‘‘Center Tank Fuel Pumps
Intentional dry running of a center tank
fuel pump (low pressure light illuminated) is
prohibited.’’
Note 3: For clarification purposes, the AFM
limitations required by AD 2002–19–52
continue to be required until the optional
terminating actions specified in paragraph (g)
of AD 2002–19–52 have been done.
(4) Revise Section 3 of the Normal
Procedures section of the Boeing 737–600/700/-700C/-800/-900 AFM to include the
following statements. This may be done by
inserting a copy of this AD into the AFM.
Alternative statements that meet the intent of
the following requirements may be used if
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Alternative Method of Compliance (AMOC)
to AD 2001–08–24 and AD 2002–24–51 for
Aircraft with the Automated Center Tank
Fuel Pump Shutoff
Center tank fuel pumps must not be ‘‘ON’’
unless personnel are available in the flight
deck to monitor low pressure lights.
For ground operation, center tank fuel
pump switches must not be positioned ‘‘ON’’
unless the center tank fuel quantity exceeds
1000 pounds (453 kilograms), except when
defueling or transferring fuel. Upon
positioning the center tank fuel pump
switches ‘‘ON’’ verify momentary
illumination of each center tank fuel pump
low pressure light.
For ground and flight operations, the
corresponding center tank fuel pump switch
must be positioned ‘‘OFF’’ when a center tank
fuel pump low pressure light illuminates [1].
Both center tank fuel pump switches must be
positioned ‘‘OFF’’ when the first center tank
fuel pump low pressure light illuminates if
the center tank is empty.
[1] When established in a level flight
attitude, both center tank pump switches
should be positioned ‘‘ON’’ again if the center
tank contains usable fuel.
Defueling and Fuel Transfer
When transferring fuel or defueling center
or main tanks, the fuel pump low pressure
lights must be monitored and the fuel pumps
positioned to ‘‘OFF’’ at the first indication of
the fuel pump low pressure [1].
Defueling the main tanks with passengers
on board is prohibited if the main tank fuel
pumps are powered [2].
Defueling the center tank with passengers
on board is prohibited if the center tank fuel
pumps are powered and the auto-shutoff
system is inhibited [2].
[1] Prior to transferring fuel or defueling,
conduct a lamp test of the respective fuel
pump low pressure lights.
[2] Fuel may be transferred from tank to
tank or the aircraft may be defueled with
passengers on board, provided fuel quantity
in the tank from which fuel is being taken is
maintained at or above 2000 pounds (907
kilograms).’’
Note 4: When statements identical to those
in paragraphs (i)(3) and (i)(4) of this AD have
been included in the general revisions of the
AFM, the general revisions may be inserted
into the AFM, and the copy of this AD may
be removed from the AFM.
Installation of Secondary Pump Control
Relays
(j) For airplanes identified in paragraph
1.A.1. of Boeing Alert Service Bulletin 737–
28A1248, Revision 2, dated August 28, 2009:
Within 60 months after the effective date of
this AD, install one secondary control relay
for the electrical control circuit of each of the
two center tank fuel boost pumps, in
accordance with the Accomplishment
Instructions of Boeing Alert Service Bulletin
737–28A1248, Revision 2, dated August 28,
2009.
PO 00000
Frm 00034
Fmt 4702
Sfmt 4702
Airworthiness Limitations (AWL) Revision
for AWL No. 28–AWL–23
(k) For airplanes identified in paragraph
1.A.1. of Boeing Alert Service Bulletin 737–
28A1248, Revision 2, dated August 28, 2009:
Concurrently with accomplishing the actions
required by paragraph (j) of this AD, or
within 30 days after the effective date of this
AD, whichever occurs later, revise the
maintenance program by incorporating AWL
No. 28–AWL–23 of Subsection G of Section
9 of the Boeing 737–600/700/800/900 MPD
Document, D626A001–CMR, Revision July
2010. The initial compliance time for the
actions specified in AWL No. 28–AWL–23 is
within 1 year after accomplishing the
installation required by paragraph (j) of this
AD, or within 1 year after the effective date
of this AD, whichever occurs later.
No Alternative Inspections or Inspection
Intervals
(l) After accomplishing the applicable
actions specified in paragraph (k) of this AD,
no alternative inspections or inspection
intervals may be used unless the inspections
or inspection intervals are approved as an
AMOC in accordance with the procedures
specified in paragraph (t) of this AD.
Terminating Action for AD 2001–08–24,
Amendment 39–12201
(m) Accomplishing the actions required by
paragraphs (g), (h), and (i) of this AD
terminates the requirements of paragraph (a)
of AD 2001–08–24, for Model 737–600, –700,
–700C, –800, and –900 series airplanes that
have the automatic shutoff system installed.
After accomplishing the actions required by
paragraphs (g), (h), and (i) of this AD, the
AFM limitation required by paragraph (a) of
AD 2001–08–24 may be removed from the
AFM for those airplanes.
Terminating Action for AD 2002–24–51,
Amendment 39–12992
(n) Accomplishing the actions required by
paragraphs (g), (h), and (i) of this AD
terminates the requirements of paragraph (b)
of AD 2002–24–51 for Model 737–600, –700,
–700C, –800, and –900 series airplanes that
have the automatic shutoff system installed.
After accomplishing the actions required by
paragraphs (g), (h), and (i) of this AD, the
AFM limitations required by paragraph (b) of
AD 2002–24–51 may be removed from the
AFM for those airplanes.
Terminating Action for AWL Revision
(o) Incorporating AWL No. 28–AWL–23
into the maintenance program in accordance
with paragraph (g)(3) of AD 2008–10–10 R1,
Amendment 39–16164, terminates the
corresponding action required by paragraph
(k) of this AD.
Terminating Action for AD 2008–24–51
(p) Accomplishing the actions required by
paragraph (g) of this AD terminates the
requirements of paragraph (f) of AD 2008–
24–51.
Credit for Actions Accomplished in
Accordance With Previous Service
Information
(q) Actions accomplished before the
effective date of this AD in accordance with
E:\FR\FM\08MRP1.SGM
08MRP1
Federal Register / Vol. 76, No. 45 / Tuesday, March 8, 2011 / Proposed Rules
Boeing Alert Service Bulletin 737–28A1248,
dated December 21, 2006; or Boeing Alert
Service Bulletin 737–28A1248, Revision 1,
dated January 9, 2008; are considered
acceptable for compliance with the
corresponding actions specified in paragraph
(j) of this AD.
(r) Actions accomplished before the
effective date of this AD in accordance with
Boeing Alert Service Bulletin 737–28A1206,
dated January 11, 2006; or Revision 1, dated
January 30, 2008; are considered acceptable
for compliance with the corresponding
actions specified in paragraph (g) of this AD,
provided one of the actions specified in
paragraph (r)(1) or (r)(2) of this AD have been
done.
(1) The procedures specified in paragraph
(f) of AD 2008–24–51 have been
accomplished.
(2) The actions specified in Part 3 of the
Accomplishment Instructions of Boeing Alert
Service Bulletin 737–28A1206, Revision 2,
dated May 21, 2009, have been
accomplished.
mstockstill on DSKH9S0YB1PROD with PROPOSALS
Optional Terminating Action
(s) Installing and maintaining TDG
Aerospace, Inc., universal fault interrupter
(UFI), in accordance with Supplemental
Type Certificate (STC) ST02076LA, issued
October 26, 2007, terminates the actions
required by paragraphs (g) through (k) of this
AD; provided that, concurrently with
installing a UFI on any airplane in an
operator’s fleet, a placard is installed
adjacent to the pilot’s primary flight display
on all airplanes in the operator’s fleet not
equipped with a UFI or an automatic shutoff
system. The placard reads as follows, except
as provided by paragraph (t) of this AD:
‘‘AD 2002–24–51 fuel usage restrictions
required.’’
Installation of a placard in accordance with
paragraph (h) of this AD is acceptable for
compliance with the placard installation
required by this paragraph. Installing a UFI
in accordance with STC ST02076LA on an
airplane terminates the placard installation
required by this paragraph for only that
airplane. Installing UFIs in accordance with
STC ST02076LA, or automatic shutoff
systems in accordance with paragraph (g) of
this AD, on all airplanes in an operator’s fleet
terminates the placard installation required
by this paragraph for all airplanes in an
operator’s fleet. If operation according to the
fuel usage restrictions of AD 2002–24–51 and
AD 2001–08–24 is maintained until UFIs or
automatic shutoff systems are installed on all
airplanes in an operator’s fleet, the placard
installation specified in this paragraph is not
required.
Alternative Methods of Compliance
(AMOCs)
(t)(1) The Manager, Seattle Aircraft
Certification Office (ACO), FAA, has the
authority to approve AMOCs for this AD, if
requested using the procedures found in 14
CFR 39.19. In accordance with 14 CFR 39.19,
send your request to your principal inspector
or local Flight Standards District Office, as
appropriate. If sending information directly
to the manager of the ACO, send it to the
attention of the person identified in the
VerDate Mar<15>2010
19:07 Mar 07, 2011
Jkt 223001
Related Information section of this AD.
Information may be e-mailed to: 9-ANMSeattle-ACO-AMOC-Requests@faa.gov.
(2) Before using any approved AMOC,
notify your appropriate principal inspector,
or lacking a principal inspector, the manager
of the local flight standards district office/
certificate holding district office.
Related Information
(u) For more information about this AD,
contact Tak Kobayashi, Aerospace Engineer,
Propulsion Branch, ANM–140S, FAA, Seattle
Aircraft Certification Office, 1601 Lind Ave.,
SW., Renton, Washington 98057–3356;
phone: (425) 917–6499; fax: (425) 917–6590;
e-mail: Takahisa.Kobayashi@faa.gov.
(v) For service information identified in
this AD, contact Boeing Commercial
Airplanes, Attention: Data & Services
Management, P.O. Box 3707, MC 2H–65,
Seattle, Washington 98124–2207; telephone
206–544–5000, extension 1; fax 206–766–
5680; e-mail me.boecom@boeing.com;
Internet https://www.myboeingfleet.com. You
may review copies of the referenced service
information at the FAA, Transport Airplane
Directorate, 1601 Lind Avenue, SW., Renton,
Washington. For information on the
availability of this material at the FAA, call
425–227–1221.
Issued in Renton, Washington, on February
25, 2011.
Ali Bahrami,
Manager, Transport Airplane Directorate,
Aircraft Certification Service.
[FR Doc. 2011–5156 Filed 3–7–11; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 71
[Docket No. FAA–2011–0078; Airspace
Docket No. 10–AEA–20]
RIN 2120–AA66
Proposed Establishment of Helicopter
Area Navigation (RNAV) Routes;
Northeast United States
Federal Aviation
Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
This action proposes to
introduce low altitude helicopter RNAV
routes into the United States domestic
Air Traffic Service (ATS) route structure
to be used by suitably equipped
helicopters having IFR-approved Global
Positioning System (GPS)/Global
Navigation Satellite System (GNSS)
equipment. Additionally, the FAA is
proposing to establish two such routes
in the northeast corridor between the
Washington, DC and New York City
metropolitan areas. The FAA is
SUMMARY:
PO 00000
Frm 00035
Fmt 4702
Sfmt 4702
12643
proposing this action to enhance safety
and to improve the efficient use of the
navigable airspace for en route IFR
helicopter operations.
DATES: Comments must be received on
or before April 22, 2011.
ADDRESSES: Send comments on this
proposal to the U.S. Department of
Transportation, Docket Operations,
M–30, 1200 New Jersey Avenue, SE.,
West Building Ground Floor, Room
W12–140, Washington, DC 20590–0001;
telephone: (202) 366–9826. You must
identify FAA Docket No. FAA–2011–
0078 and Airspace Docket No. 10–AEA–
20 at the beginning of your comments.
You may also submit comments through
the Internet at
https://www.regulations.gov.
FOR FURTHER INFORMATION CONTACT: Paul
Gallant, Airspace, Regulations & ATC
Procedures Group, Office of Airspace
Services, Federal Aviation
Administration, 800 Independence
Avenue, SW., Washington, DC 20591;
telephone: (202) 267–8783.
SUPPLEMENTARY INFORMATION:
Comments Invited
Interested parties are invited to
participate in this proposed rulemaking
by submitting such written data, views,
or arguments, as they may desire.
Comments that provide the factual basis
supporting the views and suggestions
presented are particularly helpful in
developing reasoned regulatory
decisions on the proposal. Comments
are specifically invited on the overall
regulatory, aeronautical, economic,
environmental, and energy-related
aspects of the proposal.
Communications should identify both
docket numbers (FAA Docket No. FAA–
2011–0078 and Airspace Docket No. 10–
AEA–20) and be submitted in triplicate
to the Docket Management System (see
ADDRESSES section for address and
phone number). You may also submit
comments through the Internet at https://
www.regulations.gov.
Commenters wishing the FAA to
acknowledge receipt of their comments
on this action must submit with those
comments a self-addressed, stamped
postcard on which the following
statement is made: ‘‘Comments to FAA
Docket No. FAA–2011–0078 and
Airspace Docket No. 10–AEA–20.’’ The
postcard will be date/time stamped and
returned to the commenter.
All communications received on or
before the specified closing date for
comments will be considered before
taking action on the proposed rule. The
proposal contained in this action may
be changed in light of comments
received. All comments submitted will
E:\FR\FM\08MRP1.SGM
08MRP1
Agencies
[Federal Register Volume 76, Number 45 (Tuesday, March 8, 2011)]
[Proposed Rules]
[Pages 12634-12643]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2011-5156]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2007-28661; Directorate Identifier 2007-NM-013-AD]
RIN 2120-AA64
Airworthiness Directives; The Boeing Company Model 737-600, -700,
-700C, -800, and -900 Series Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Supplemental notice of proposed rulemaking (NPRM); reopening of
comment period.
-----------------------------------------------------------------------
SUMMARY: We are revising an earlier proposed airworthiness directive
(AD) for the products listed above. That NPRM proposed to require
installation of an automatic shutoff system for the center tank fuel
boost pumps, installation of a placard in the airplane flight deck if
necessary, and concurrent modification of the P5-2 fuel control module
assembly. That NPRM also proposed to require revisions to the
Limitations and Normal Procedures sections of the airplane flight
manual to advise the flightcrew of certain operating restrictions for
airplanes equipped with an automated center tank fuel pump shutoff
control. Additionally, that NPRM proposed to require a revision to the
Airworthiness Limitations (AWL) section of the Instructions for
Continued Airworthiness (ICA) to incorporate AWL No. 28-AWL-19 and No.
28-AWL-23. That NPRM further proposed to require installation of a
secondary control relay for the electrical control circuit of each of
the two center tank fuel boost pumps. That NPRM was prompted by fuel
system reviews conducted by the manufacturer. This action revises that
NPRM by adding airplanes, adding additional operational testing of the
automatic shutoff system for certain airplanes, removing the
requirement for incorporating AWL No. 28-AWL-19 into the AWL section of
the ICA, and adding an option of installation and maintenance of
universal fault interrupters using a certain supplemental type
certificate. We are proposing this supplemental NPRM to prevent center
tank fuel pump operation with continuous low pressure, which could lead
to friction sparks or overheating in the fuel pump inlet that could
create a potential ignition source inside the center fuel tank. These
conditions, in combination with flammable fuel vapors, could result in
a center fuel tank explosion and consequent loss of the airplane. Since
these actions impose an additional burden over those proposed in the
NPRM, we are reopening the comment period to allow the public the
chance to comment on these proposed changes.
DATES: We must receive comments on this supplemental NPRM by April 4,
2011.
ADDRESSES: You may send comments by any of the following methods:
Federal eRulemaking Portal: Go to https://www.regulations.gov. Follow the instructions for submitting comments.
Fax: 202-493-2251.
Mail: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue, SE., Washington, DC 20590.
Hand Delivery: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue, SE., Washington, DC 20590, between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays.
For service information identified in this AD, contact Boeing
Commercial Airplanes, Attention: Data & Services Management, P.O. Box
3707, MC 2H-65, Seattle, Washington 98124-2207; telephone 206-544-5000,
extension 1; fax 206-766-5680; e-mail me.boecom@boeing.com; Internet
https://www.myboeingfleet.com. You may review copies of the referenced
service information at the FAA, Transport Airplane Directorate, 1601
Lind Avenue, SW., Renton, Washington. For information on the
availability of this material at the FAA, call 425-227-1221.
Examining the AD Docket
You may examine the AD docket on the Internet at https://www.regulations.gov; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this proposed AD, the regulatory
evaluation, any comments received, and other information. The street
address for the Docket Office (phone: 800-647-5527) is in the ADDRESSES
section. Comments will be available in the AD docket shortly after
receipt.
FOR FURTHER INFORMATION CONTACT: Tak Kobayashi, Aerospace Engineer,
Propulsion Branch, ANM-140S, FAA, Seattle Aircraft Certification
Office, 1601 Lind Avenue, SW., Renton, Washington 98057-3356; phone:
(425) 917-6499; fax: (425) 917-6590; e-mail:
Takahisa.Kobayashi@faa.gov.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to send any written relevant data, views, or
arguments about this proposed AD. Send your comments to an address
listed under the ADDRESSES section. Include ``Docket No. FAA-2007-
28661; Directorate Identifier 2007-NM-013-AD;'' at the beginning of
your comments. We specifically invite comments on the overall
regulatory, economic, environmental, and energy aspects of this
proposed AD. We will consider all comments received by the closing date
and may amend this proposed AD because of those comments.
We will post all comments we receive, without change, to https://www.regulations.gov, including any personal information you provide. We
will also post a report summarizing each substantive verbal contact we
receive about this proposed AD.
Discussion
We issued an NPRM to amend 14 CFR part 39 to include an
airworthiness directive (AD) that would apply to certain Model 737-600,
-700, -700C, -800, and -900 series airplanes. That NPRM published in
the Federal Register on July 10, 2007 (72 FR 37479). That NPRM proposed
to require installation of an automatic shutoff system for the center
tank fuel boost pumps, installation of a placard in the airplane flight
deck if necessary, and concurrent modification of the P5-2 fuel control
module assembly. That NPRM proposed to require revisions to the
Limitations and Normal Procedures sections of the airplane flight
manual to advise the flightcrew of certain operating restrictions for
airplanes equipped with an automated center tank fuel pump shutoff
control. Additionally, that NPRM proposed to require a revision to the
Airworthiness Limitations (AWL) section of the Instructions for
Continued Airworthiness (ICA) to incorporate AWL No. 28-AWL-19 and No.
28-AWL-23. That NPRM also proposed to require installation of a
secondary control relay for the electrical control circuit of each of
the two center tank fuel boost pumps.
[[Page 12635]]
Actions Since Previous NPRM Was Issued
Since we issued the previous NPRM, we received a report of failure
of the left-hand fuel pump of the center wing tank (CWT) to shut off
after being selected ``OFF'' by the flightcrew during flight on a Model
737-700 airplane. Subsequent to that report, the failure was found on
two additional airplanes. Information indicated that the autoshutoff
system appeared to function normally; however, when the flightcrew
manually turned off the CWT pump switches, that action turned off the
right-hand pump, but re-energized the left-hand pump due to incorrect
wiring. The low-pressure lights turned off, incorrectly indicating to
the flightcrew that power to both pumps had been removed. The failure
condition results in continual running of the left-hand fuel pump
without indication to the flightcrew, which could lead to localized
overheating of parts inside the fuel pump, and which could produce an
ignition source inside the fuel tank.
Investigation revealed that incorrect wiring could occur on
airplanes on which an autoshutoff system was installed in accordance
with Boeing Alert Service Bulletin 737-28A1206, dated January 11, 2006;
or Revision 1, dated January 30, 2008. Functional tests conducted in
accordance with Boeing Alert Service Bulletin 737-28A1206, dated
January 11, 2006; or Revision 1, dated January 30, 2008; alone are not
adequate to detect the incorrect wiring condition.
As a result, on November 18, 2008, we issued emergency AD 2008-24-
51, 39-15781, for Model 737-600, -700, -700C, -800, and -900 series
airplanes to prevent extended dry-running of the fuel pump. (That AD
published in the Federal Register on February 24, 2009 (74 FR 8155)).
That AD requires accomplishing a wiring test of the autoshutoff system
to verify continuity and a visual verification that the wiring is
correctly installed; doing corrective actions, if necessary; and doing
a functional test of the autoshutoff system, and applicable maintenance
actions.
The preamble to AD 2008-24-51 explains that we consider the
requirements of that AD ``interim action.'' We did not require the
corrective actions provided in AD 2008-24-51 to be accomplished on
airplanes for which the power-failed ``ON'' (i.e., uncommanded pump
''ON'') protection system was installed in accordance with Boeing Alert
Service Bulletin 737-28A1248, dated December 21, 2006, or Revision 1,
dated January 9, 2008; however, we were considering further rulemaking
that might require additional testing for those airplanes. We now have
determined that additional testing, which has been incorporated into
Boeing Alert Service Bulletin 737-28-1206, Revision 2, dated May 21,
2009 (described in the Relevant Service Information section of this
supplemental NPRM), must be accomplished. This supplemental NPRM
follows from that determination.
In addition, AD 2008-24-51 provides an optional installation of the
power failed `ON' protection system for the center tank fuel boost pump
in accordance with Boeing Alert Service Bulletin 737-28A1248, dated
December 21, 2006; or Revision 1, dated January 9, 2008. That AD states
that the optional installation terminates the automatic shutoff system
wiring test required by paragraphs (f) and (g) of AD 2008-24-51.
Since we issued that AD, we have determined that installation of
that protection system does not correct potential incorrect wiring that
could exist on airplanes on which an autoshutoff system was installed
in accordance with Boeing Alert Service Bulletin 737-28A1206, dated
January 11, 2006; or Revision 1, dated January 30, 2008. Therefore, we
have revised the proposed actions specified in this supplemental NPRM
to require accomplishment of Boeing Alert Service Bulletin 737-28A1206,
Revision 2, dated May 21, 2009.
However, we have also added new paragraph (r) to this supplemental
NPRM to allow accomplishment of Boeing Alert Service Bulletin 737-
28A1206, dated January 11, 2006; or Revision 1, dated January 30, 2008;
as acceptable for compliance with the corresponding actions specified
in paragraph (g) of this supplemental NPRM, provided one of the
following actions has been accomplished: (1) The procedures specified
in paragraph (f) of AD 2008-24-51, or (2) the actions specified in Part
3 of the Accomplishment Instructions of Boeing Alert Service Bulletin
737-28A1206, Revision 2, dated May 21, 2009.
Relevant Service Information
Since we issued the original NPRM, Boeing has issued Alert Service
Bulletin 737-28A1206, Revision 2, dated May 21, 2009; and Alert Service
Bulletin 737-28A1248, Revision 2, dated August 28, 2009. In the
original NPRM, we referred to Boeing Alert Service Bulletin 737-
28A1206, dated January 11, 2006, as the appropriate source of service
information for installing the automatic shutoff system, and to Boeing
Alert Service Bulletin 737-28A1248, dated December 21, 2006, as the
appropriate source of service information for installing the secondary
pump control relays.
Boeing Alert Service Bulletin 737-28A1206, Revision 2, among other
changes, introduces new operational tests in Part 3 of the Work
Instructions for airplanes that have incorporated Boeing Alert Service
Bulletin 737-28A1206, dated January 11, 2006; or Revision 1, dated
January 30, 2008; but have not accomplished paragraph (f) of AD 2008-
24-51. Boeing Alert Service Bulletin 737-28A1206, Revision 2, also
clarifies instructions and incorporates additional operational tests to
ensure the system is installed properly for new installations.
The actions specified in Boeing Alert Service Bulletin 737-28A1248,
Revision 2, are essentially the same as the actions specified in Boeing
Alert Service Bulletin 737-28A1248, dated December 21, 2006 (referred
to in the original NPRM), although certain illustrations showing the
location of certain connectors have been corrected.
We have revised this supplemental NPRM to refer to Boeing Alert
Service Bulletin 737-28A1206, Revision 2; and Boeing Alert Service
Bulletin 737-28A1248, Revision 2.
We have also added a new paragraph (q) to this supplemental NPRM
specifying that accomplishing the actions in accordance with Boeing
Alert Service Bulletin 737-28A1248, dated December 21, 2006; or Boeing
Alert Service Bulletin 737-28A1248, Revision 1, dated January 9, 2008;
before the effective date of the AD is acceptable for compliance with
the proposed requirements of paragraph (j) (specified as paragraph (l)
of the original NPRM) of this supplemental NPRM.
Boeing Alert Service Bulletin 737-28A1206, Revision 2, dated May
21, 2009, refers to Boeing Component Service Bulletin 233A3202-28-03,
dated January 12, 2006, as an additional source of guidance for
replacing the left and right center boost pump switches, and changing
the wiring, of the P5-2 fuel control module assembly.
Boeing has issued Service Bulletin Information Notice 737-28A1206
IN 05, dated October 7, 2010, to inform operators of the following
items:
Sheet 2 of 4 of Figure 11 of Boeing Alert Service Bulletin
737-28A1206, Revision 2, dated May 21, 2009, was inadvertently replaced
with Sheet 2 of 4 of Figure 11 from Boeing Alert Service Bulletin 737-
28A1206, dated January 11, 2006. That figure was corrected in Boeing
Alert Service Bulletin 737-28A1206, Revision 1, dated January 30,
[[Page 12636]]
2008, and did not need to be changed in Boeing Alert Service Bulletin
737-28A1206, Revision 2, dated May 21, 2009. We have added Figure 1 in
this supplemental NPRM to provide the correct Sheet 2 of 4 of Figure
11.
A typographical error appears in the name of the part in
the first row of the ``Parts Modified and Reidentified'' table in
paragraph 2.C.3. of Boeing Alert Service Bulletin 737-28A1206, Revision
2, dated May 21, 2009.
Boeing intends to correct these errors in the next revision of
Boeing Alert Service Bulletin 737-28A1206.
Other Relevant Rulemaking
On April 29, 2008, we issued AD 2008-10-10, Amendment 39-15516 (73
FR 25986, May 8, 2008), applicable to certain Model 737-600, -700, -
700C, -800, and -900 series airplanes. On December 23, 2009, that AD
was revised and reissued as AD 2008-10-10 R1, Amendment 39-16164 (75 FR
1529, January 12, 2010). AD 2008-10-10 R1 requires revising the
maintenance program by incorporating new limitations for fuel tank
systems to satisfy Special Federal Aviation Regulation (SFAR) No. 88
requirements. That AD also requires an initial inspection to phase in
certain repetitive AWL inspections, and repair if necessary. That AD
resulted from a design review of the fuel tank systems. We issued that
AD to prevent the potential for ignition sources inside fuel tanks
caused by latent failures, alterations, repairs, or maintenance
actions, which, in combination with flammable fuel vapors, could result
in a fuel tank explosion and consequent loss of the airplane.
We have added a new paragraph (o) to this supplemental NPRM
specifying that incorporating AWL No. 28-AWL-23 into the maintenance
program in accordance with paragraph (g)(3) of AD 2008-10-10 R1
terminates the corresponding action specified in paragraph (k)
(specified as paragraph (m) of the original NPRM) of this supplemental
NPRM.
Comments
We gave the public the opportunity to comment on the previous NPRM.
The following presents the comments received on the NPRM and the FAA's
response to each comment.
Support for the NPRM
AirTran Airways supported the NPRM.
Request To Clarify the Scope of the Original NPRM
Boeing requested that we add a statement to the Summary section of
the original NPRM specifying that the original NPRM will not be
extended to the main wing tanks, as discussed in meetings between
Boeing and the Seattle Aircraft Certification Office (ACO), FAA. Boeing
stated that the original emergency AD was based on discrepancies in the
manufacturing process, and that the original emergency AD was later
expanded because inspection of in-service units showed that the units
could possibly overheat in service or during manufacture. Boeing
further stated that there is no service history of incidents or
accidents for the main wing tanks on Model 737-600, -700, -700C, -800,
and -900 series airplanes to support the proposed AD action for main
tanks as well as center tanks.
We infer that Boeing is referring to certain fuel pump operating
restrictions mandated by AD 2002-19-52, Amendment 39-12900 (67 FR
61253, September 30, 2002), that were later mandated by AD 2002-24-51,
Amendment 39-12992 (68 FR 10, January 2, 2003), to address an unsafe
condition pertaining to fuel pump overheating. (AD 2002-19-52 provided
optional terminating action, which, if accomplished, removed certain
operating restrictions; AD 2002-24-51 reinstated those operating
restrictions because the terminating action provided in AD 2002-19-52
was not effective in eliminating the unsafe condition addressed in AD
2002-24-51--overheating of parts in the priming and vapor section of
the fuel pump.) We agree that the requirements of this supplemental
NPRM will not be expanded to address the main wing tanks because the
fuel pumps for those tanks should never run dry. Since the Summary
section of this supplemental NPRM discusses only the center fuel tanks,
it is not necessary to revise it. Therefore, we have not changed the
supplemental NPRM in this regard.
Request To Issue Separate ADs
KLM Royal Dutch Airlines (KLM) requested that we issue separate ADs
for installation of the automatic shutoff system for the center tank
fuel boost pumps in accordance with Boeing Alert Service Bulletin 737-
28A1206, and installation of the secondary pump control relays in
accordance with Boeing Alert Service Bulletin 737-28A1248. KLM stated
that combining these modifications makes compliance with the original
NPRM very complex for industry.
We disagree with issuing separate ADs. Boeing Alert Service
Bulletin 737-28A1206 and Boeing Alert Service Bulletin 737-28A1248
address separate parts of the same unsafe condition (the extended dry
running of the pumps) on the same airplanes. We have not changed the
supplemental NPRM in this regard.
Request To Clarify Unsafe Condition
Goodrich Corporation (Goodrich) requested that we provide a clear
definition of the proposed requirements of the original NPRM regarding
the pump/airplane operating limitations. Goodrich pointed out that the
stated purpose of the original NPRM is to ``prevent'' fuel pump
operation with ``continuous'' low pressure, and that the word
``prevent'' implies that the fuel pumps should never be operated with
the inlets uncovered (low pressure). Goodrich stated that it is also
unclear as to what ``continuous low pressures'' means, and that the
terms ``prevent'' and ``continuous'' seem to conflict. Goodrich also
stated that the intent of AD 2002-19-52 and AD 2002-24-51 is to require
a predetermined fuel mass in the center tank to ensure that the pumps
will never run dry during operation of an airplane, and that the unsafe
condition described in the original NPRM seems to conflict with the
unsafe condition identified in these ADs. Goodrich asked if the pumps
can run dry for 15 seconds, or if they must be shut off as soon as the
pump inlets are no longer covered. Goodrich also asked if a momentary
uncovering of the inlets is acceptable, due to sudden maneuvers or fuel
slosh.
We agree to provide clarification. This supplemental NPRM is
intended to prevent the fuel pumps from continuing to run after the
tank is empty. The possible ignition source is not dry running by
itself, but overheating or sparking that could occur when the pump
components are no longer bathed in fuel. Boeing and Hydro-Aire
conducted testing that showed the pumps can run at a low pressure
condition for significantly longer than 15 continuous seconds without
leading to overheating or sparking. Momentary uncovering of the pumps
for less than 15 continuous seconds is safe and allowing 15 seconds of
continuous pump low-pressure conditions prevents pumps from
automatically shutting off during maneuvering or sloshing, which would
create unnecessary pilot workload. No change to the supplemental NPRM
is necessary in this regard.
[[Page 12637]]
Request To Revise the Unsafe Condition
Boeing requested that we clarify the unsafe condition specified in
the Summary section and in paragraph (d) of the original NPRM
(specified as paragraph (e) of this supplemental NPRM). Boeing stated
that the unsafe condition is indicated continuous low pressure when the
pump is operated with no fuel available to its inlet, not pump
operation with the inlet covered with fuel. Boeing suggested using the
following statement:
We are proposing this AD to prevent center tank fuel pump
operation with continuous low pressure (with no fuel passing through
the pump), which could lead to friction sparks or overheating in the
fuel pump inlet that could create a potential ignition source inside
the center fuel tank. These conditions, in combination with
flammable fuel vapors, could result in a center fuel tank explosion
and consequent loss of the airplane.
We agree that the unsafe condition is present only when there is no
fuel available to cover the pump inlet. However, the continuous low
pressure condition indicates that the fuel pump inlet may be uncovered,
which could result in extended dry running of the fuel pump and
possible overheating or sparking. The automatic shutoff system is
designed to prevent fuel pump operation with continuous low pressure,
and it is not dependent on whether fuel is still passing through the
pump. Therefore, we have not added the phrase ``with no fuel passing
through the pump'' to this supplemental NPRM. We have, however,
reworded the summary section and paragraph (e) of this supplemental
NPRM slightly to specify ``* * * overheating in the fuel pump inlet
that could create a potential ignition source. * * *''
Request to Revise Estimated Costs
The Air Transport Association (ATA), on behalf of its member Delta
Air Lines (DAL), stated that it disagrees with the cost estimates
proposed in the original NPRM because the costs do not include the time
required to accomplish the initial and repetitive AWL inspections.
We infer that the commenters request we revise the Estimated Costs
table in this supplemental NPRM to reflect the cost of accomplishing
the initial and repetitive AWL inspections. We disagree, since the
initial and repetitive AWL inspections are not directly required by
this supplemental NPRM. The cost information provided in this
supplemental NPRM describes only the direct costs of the specific
actions proposed by this supplemental NPRM. This supplemental NPRM
requires only revising the maintenance program to incorporate the AWL
inspections, and provides a compliance time to phase in the initial
actions. Section 91.403(c) of the Federal Aviation Regulations (14 CFR
91.403(c)) requires the inspections once the maintenance program is
changed. Therefore, we have not changed this supplemental NPRM in this
regard.
Request To Add Terminating Action
TDG Aerospace, Inc. (TDG) stated that it is currently certifying
its universal fault interrupter (UFI) technology for use on Model 737-
600, -700, -700C, -800, and -900 series airplanes. TDG, therefore,
requested that we revise the original NPRM to allow the installation of
its UFI as a means of compliance with the proposed requirements of the
original NPRM, if the UFI is approved prior to issuance of the final
rule. TDG also stated that the same UFI hardware has already been
approved under Supplemental Type Certificate (STC) ST01950LA for Model
757-200 and -300 series airplanes. TDG noted that AD 2008-11-07,
Amendment 39-15529 (73 FR 30755, May 29, 2008), presently incorporates
TDG's UFI under STC ST01950LA as an approved alternative method of
compliance with certain requirements of that AD.
We agree. Since the issuance of the original NPRM, we have
evaluated STC ST02076LA and have determined that installing and
maintaining TDG Aerospace UFIs in accordance with that STC would also
address the unsafe condition addressed in this supplemental NPRM for
Model 737-600, -700, -700C, -800, and -900 series airplanes. Therefore,
we have added paragraph (s) to this supplemental NPRM to allow
installation of STC ST02076LA as a terminating action for paragraphs
(g) through (k) of this supplemental NPRM.
Request To Clarify the Applicability of the Original NPRM
Boeing requested that we clarify that the original NPRM would not
apply to Model 737-100, -200, -200C, -300, -400, and -500 series
airplanes (Model 737 classics). Boeing stated that the ``FAA's
Determination and Requirements of the Proposed AD'' section of the
original NPRM discusses the installation of a placard for mixed fleet
operations. (In the original NPRM, we stated that placards are
necessary only for ``mixed fleet operation,'' which means that some
airplanes in an operator's fleet are equipped with automatic shutoff
systems while other airplanes are not.) Boeing pointed out that, for
many operators, this includes operation of 737 Classic models that are
not affected by this supplemental NPRM. Boeing stated that we need to
clarify that the placard would be required only on Model 737-600, -700,
-700C, -800, and -900 series airplanes (Model 737 Next Generation
airplanes).
We agree that placard installation is required only for mixed fleet
operation of Model 737 Next Generation airplanes. Paragraph (c) of this
supplemental NPRM clearly states that this supplemental NPRM applies to
Model 737-600, -700, -700C, -800, and -900 series airplanes. Therefore,
we have not changed the supplemental NPRM in this regard.
Request To Incorporate Latest Service Information
Boeing requested that we revise paragraphs (f)(1) and (f)(3) of the
original NPRM to account for the information notices against the
service bulletins referred to in the original NPRM. Boeing, AirTran
Airways, and the ATA, on behalf of its member DAL, noted that both
Boeing Alert Service Bulletin 737-28A1206, dated January 11, 2006; and
Boeing Alert Service Bulletin 737-28A1248, dated December 21, 2006;
have had information notices issued against them since the original
NPRM was issued. DAL notes that the information notices specify that
they are not FAA-approved and are not intended to be used as the basis
for deviation from the approved service bulletins. However, in the
absence of revisions to the service bulletins, DAL believed that the AD
should include the information in these information notices.
We do not agree to include information notices in this supplemental
NPRM. As DAL notes, information notices are not FAA-approved.
Therefore, it is inappropriate to refer to an information notice in an
AD action. However, we removed the ``Service Information References''
paragraph from this supplemental NPRM. That paragraph was identified as
paragraph (f) in the original NPRM. Instead, we have provided the full
service document citations throughout this supplemental NPRM. We have
reidentified subsequent paragraphs accordingly.
Request To Extend Compliance Time
KLM and the ATA, on behalf of its member American Airlines,
requested that we extend the compliance time specified in paragraph (g)
of the original NPRM from 36 months to 72 months to align with their
heavy maintenance programs. KLM estimated that the proposed
modification will take between 250 and 300 work hours. The commenters
stated that the modification will also require extensive ``power off
[[Page 12638]]
A/C time,'' and that the only scheduled maintenance that can
accommodate this modification is a heavy maintenance check (4C-check),
which is scheduled every 72 months by most operators. KLM stated that
the proposed 36-month compliance time will force operators to
accomplish the modification in an extended light C-check, adding 2-3
days of ground time. The commenters also stated that the proposed
compliance time will have a substantial impact on operators, requiring
special scheduling and out-of-service time. KLM is convinced that the
compliance time can be extended safely, while operating under the
condition of AD 2002-24-51 (i.e., maintaining the wet shutoff of the
fuel pumps).
We disagree with extending the compliance time proposed in the
original NPRM. In developing an appropriate compliance time for this
action, we considered the urgency associated with the subject unsafe
condition and the practical aspect of accomplishing the required
modification within a period of time that corresponds to the normal
scheduled maintenance for most affected operators. In consideration of
these items, in addition to the unsafe condition being suspected as the
cause of fuel tank explosions in 1991 and 2001, we have determined that
a 36-month compliance time is necessary to ensure an acceptable level
of safety. However, according to the provisions of paragraph (t) of
this supplemental NPRM, we may approve requests to adjust the
compliance time if the requests include data substantiating that the
new compliance time would provide an acceptable level of safety. We
have not changed the supplemental NPRM in this regard.
Request To Allow Use of Existing Alternative Methods of Compliance
(AMOC)
Boeing requested that we revise the original NPRM to specify that
operators may continue using the procedures specified in AD 2002-19-52
and AD 2002-24-51, or the procedures approved as an AMOC for paragraph
(b) of AD 2002-24-51 by FAA Approval Letter 140S-03-189, dated June 30,
2003, until an operator has inspected all center tank fuel pumps and
modified all airplanes in its fleet. As justification, Boeing stated
that the AMOC has already been accepted as a valid means of fulfilling
the intent of the original NPRM pending hardware installation.
We agree that the procedures specified in AD 2002-24-51, or the
procedures approved by FAA Approval Letter 140S-03-189 as an AMOC to AD
2002-24-51, continue to be acceptable until all airplanes in an
operator's fleet are in compliance with all the proposed requirements
of this supplemental NPRM.
It should be noted that, although AD 2002-24-51 and AD 2002-19-52
require identical airplane flight manual (AFM) procedures, the unsafe
conditions addressed by those ADs are not the same. This supplemental
NPRM does not address the unsafe condition addressed by AD 2002-19-52;
therefore, it is inappropriate to include alternative procedures for
that AD in this supplemental NPRM. We have made no change to the
supplemental NPRM in this regard.
Request To Revise the AFM Instructions
Boeing requested that we revise the original NPRM as follows, in
order to match the current AFM instructions: (1) Add the title ``Center
Tank Fuel Pumps'' to the limitation in paragraph (j)(1) of the original
NPRM (specified as paragraph (i)(3) of this supplemental NPRM), and (2)
change ``900 kilograms'' to ``907 kilograms'' in the fifth paragraph
under the heading ``Defueling and Fuel Transfer'' in paragraph (j)(2)
of the original NPRM (specified as paragraph (i)(4) of this
supplemental NPRM). Boeing also requested that we replace the words
``main tanks'' with ``center tank'' in the third paragraph under the
heading ``Defueling and Fuel Transfer'' in paragraph (j)(2) of the
original NPRM, in order to correct a typographical error.
For accuracy, we agree with the wording changes provided by Boeing.
We have revised paragraphs (i)(3) and (i)(4) of this supplemental NPRM
accordingly.
Request To Clarify Requirement for Installing Secondary Control Relays
Boeing requested that we revise the original NPRM to clarify that
only one additional secondary control relay must be added to each
center tank boost pump control system. Boeing stated that the wording
in Boeing Alert Service Bulletin 737-28A1248, dated December 21, 2006,
which we referred to in the original NPRM, is incorrect. Boeing also
stated that the word ``override'' should not be used--in order to
maintain consistency with Boeing Alert Service Bulletin 737-28A1206 and
the nomenclature on the cockpit P5-2 fuel control panel. Boeing also
stated that the clarification will be included when Boeing Alert
Service Bulletin 737-28A1248 is revised. Boeing requested that the
clarification be included in the ``Summary,'' ``Relevant Service
Information,'' and ``FAA's Determination and Requirements of the
Proposed AD,'' sections and paragraphs (l) and (m) of the original NPRM
(paragraphs (j) and (k) of this supplemental NPRM).
We agree to revise the Summary section and paragraphs (j) and (k)
of this supplemental NPRM (paragraphs (l) and (m) of the original NPRM)
accordingly, for the stated reasons. We have not revised certain other
sections of the original NPRM that Boeing referred to because, although
those sections do appear in this supplemental NPRM, the text of those
sections has been revised to reflect information new or specific to the
supplemental NPRM, and no longer contains the text referred to by
Boeing.
Request To Delete AWL Revision Requirements From the Original NPRM
KLM and the ATA, on behalf of its member DAL, requested that we
remove the proposed requirements from the original NPRM to incorporate
AWL No. 28-AWL-19 and No. 28-AWL-23 into the AWL of the ICA. The
commenters noted that we issued an NPRM (Docket No. FAA-2007-28384,
Directorate Identifier 2006-NM-165-AD) that proposed to require
revising the AWL section of the ICA to incorporate the AWL in
Subsection F of the Boeing 737-600/700/700C/700IGW/800/900 Maintenance
Planning Data (MPD) Document, D626A001-CMR, Revision March 2006. (As
explained previously, on April 29, 2008, we issued AD 2008-10-10
mandating that NPRM.) The commenters stated that the original NPRM
appears to duplicate the requirements to incorporate AWLs No. 28-AWL-19
and No. 28-AWL-23 into the AWL of the ICA provided in AD 2008-10-10 R1,
and that it is more appropriate to require those AWLs in AD 2008-10-10
R1 rather than the newly proposed action.
From the commenters' request and statements, we infer that the
commenters requested we delete paragraphs (k) and (m) of the original
NPRM (paragraph (k) of this supplemental NPRM). We partially agree.
We agree to delete paragraph (k) of the original NPRM from this
supplemental NPRM because the incorporation of AWL No. 28-AWL-19 is
currently required by AD 2008-10-10 R1, as pointed out by the
commenters. We do not agree to remove paragraph (m) of the original
NPRM (paragraph (k) of this supplemental NPRM), because the
incorporation of AWL No. 28-AWL-23 is optional in AD 2008-10-10 R1, and
therefore that AWL may not have been incorporated into operators'
maintenance programs.
[[Page 12639]]
We also have added a new paragraph (o) to this supplemental NPRM
specifying that incorporating AWL No. 28-AWL-23 into the maintenance
program in accordance with paragraph (g)(3) of AD 2008-10-10 R1
terminates the corresponding actions required by paragraph (k) of this
supplemental NPRM. No further change to the supplemental NPRM is
necessary in this regard.
Explanation of Additional Changes Made to This Supplemental NPRM
We have revised this supplemental NPRM in the following ways:
We have revised this supplemental NPRM to identify the
legal name of the manufacturer as published in the most recent type
certificate data sheet for the affected airplane models.
We revised Note 1 of this supplemental NPRM to clarify
that requests for approval of an AMOC with the proposed requirements of
this supplemental NPRM should include a description of changes to the
required inspections that will ensure the continued operational safety
of the airplane.
We added a new paragraph (d) to this supplemental NPRM to
provide the Air Transport Association (ATA) of America subject code 28,
Fuel. This code is added to make this supplemental NPRM parallel with
other new AD actions. We have reidentified subsequent paragraphs
accordingly.
We added a new Note 2 in this supplemental NPRM to explain
that Boeing Alert Service Bulletin 747-28A1206, Revision 2, dated May
21, 2009, refers to Boeing Component Service Bulletin 233A3202-28-03,
dated January 12, 2006, as an additional source of guidance for
replacing the left and right center boost pump switches with new
switches and changing the wiring of the P5-2 fuel control module
assembly.
We revised paragraph (h) in this supplemental NPRM to
remove the statement indicating that installing a placard in accordance
with paragraph (c) of AD 2002-19-52 is acceptable for the compliance
with the requirements of paragraph (h) of this supplemental NPRM. This
change was made to eliminate confusion between the requirements of this
supplemental NPRM and AD 2002-19-52.
We added a new Note 3 in this supplemental NPRM to clarify
that the AFM limitations required by AD 2002-19-52 continue to be
required until the optional terminating actions specified in paragraph
(g) of that AD are accomplished.
We removed paragraph (i) of the original NPRM from this
supplemental NPRM. That paragraph would have required operators to
modify the P5-2 fuel control module assembly in accordance with Boeing
Component Service Bulletin 233A3202-28-03, dated January 12, 2006.
However, operators have the option to obtain modified P5-2 assemblies
from the supplier, instead of making modifications by themselves. The
action we intend to require is the replacement of the P5-2 fuel control
module assembly having certain part numbers with the modified P5-2
assembly having new part numbers. Because that action is already
provided in the Accomplishment Instructions of Boeing Alert Service
Bulletin 737-28A1206, Revision 2, dated May 21, 2009, we have
determined that paragraph (i) of the original NPRM is not necessary. We
have also removed the corresponding cost for the concurrent requirement
proposed in paragraph (i) of the original NPRM from the Costs of
Compliance section of this supplemental NPRM.
We removed all references to the use of ``later
revisions'' of the applicable service information from this AD to be
consistent with FAA and Office of the Federal Register policies. We may
consider approving the use of later revisions of the service
information as an AMOC with this AD, as provided by paragraph (t) of
this AD.
We removed Note 3 of the original NPRM from this
supplemental NPRM; that note was redundant to Note 2 of the original
NPRM. Instead, Note 4 of this supplemental NPRM addresses all AFM
revisions required by this supplemental NPRM.
We have revised paragraph (k) in this supplemental NPRM
(paragraph (m) of the original NPRM) to require revising the
maintenance program to include AWL No. 28-AWL-23, instead of revising
the Airworthiness Limitations section of the Instructions for Continued
Airworthiness. We have also included an initial compliance time of 1
year for doing the actions specified in AWL No. 28-AWL-23.
We added a new paragraph (l) in this supplemental NPRM to
specify that no alternative inspections or inspection intervals may be
used unless they are approved as an AMOC. Inclusion of this paragraph
in the supplemental NPRM is intended to ensure that the AD-mandated
airworthiness limitations changes are treated the same as the
airworthiness limitations issued with the original type certificate.
We added a new paragraph (p) in this supplemental NPRM to
specify that accomplishing the actions required by paragraph (g) of
this supplemental NPRM terminates the requirements of paragraph (f) of
AD 2008-24-51.
FAA's Determination
We are proposing this supplemental NPRM because we evaluated all
the relevant information and determined the unsafe condition described
previously is likely to exist or develop in other products of these
same type designs. Certain changes described above expand the scope of
the original NPRM. As a result, we have determined that it is necessary
to reopen the comment period to provide additional opportunity for the
public to comment on this supplemental NPRM.
Proposed Requirements of the Supplemental NPRM
This supplemental NPRM would require accomplishing the actions
specified in the service information described previously.
Explanation of Change to Costs of Compliance
Since issuance of the original NPRM, we have increased the labor
rate used in the Costs of Compliance from $80 per work-hour to $85 per
work-hour. The Costs of Compliance information, below, reflects this
increase in the specified hourly labor rate.
Costs of Compliance
We estimate that this proposed AD affects 685 airplanes of U.S.
registry.
We estimate the following costs to comply with this proposed AD:
[[Page 12640]]
Estimated costs
--------------------------------------------------------------------------------------------------------------------------------------------------------
Number of U.S.-
Action Labor cost Parts cost Cost per product registered Cost on U.S. operators
airplanes
--------------------------------------------------------------------------------------------------------------------------------------------------------
Installation of the automatic Between 94 and 117 Between $22,994 and Between $30,984 and 538 Between $16,669,392 and
shutoff system (Boeing Alert (depending on $30,197 (depending on $40,142. $21,596,396.
Service Bulletin 737-28A1206). airplane airplane
configuration) work- configuration).
hours x $85 per hour
= Between $7,990 and
$9,945.
Placard installation, if necessary. 1 work-hour x $85 per $10................... $95................... 685 $65,075.
hour = $85.
AFM revision....................... 1 work-hour x $85 per None.................. $85................... 538 $45,730.
hour = $85.
Installation of secondary pump 68 work-hours x $85 $3,274................ $9,054................ 685 $6,201,990.
control relays (Boeing Alert per hour = $5,780.
Service Bulletin 737-28A1248).
AWL revision to add 28-AWL-23...... 1 work-hour x $85 per None.................. $85................... 685 $58,225.
hour = $85.
--------------------------------------------------------------------------------------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. ``Subtitle VII: Aviation Programs''
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We determined that this proposed AD would not have federalism
implications under Executive Order 13132. This proposed AD would not
have a substantial direct effect on the States, on the relationship
between the national Government and the States, or on the distribution
of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify this proposed
regulation:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
The Proposed Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. The FAA amends Sec. 39.13 by adding the following new
airworthiness directive (AD):
The Boeing Company: Docket No. FAA-2007-28661; Directorate
Identifier 2007-NM-013-AD.
Comments Due Date
(a) We must receive comments by April 4, 2011.
Affected ADs
(b) Accomplishing certain requirements of this AD terminates
certain requirements of 2001-08-24, Amendment 39-12201; AD 2002-24-
51, Amendment 39-12992; and AD 2008-24-51, Amendment 39-15781. AD
2002-19-52, Amendment 39-12900, is affected by this AD.
Applicability
(c) This AD applies to the airplanes identified in paragraphs
(c)(1) and (c)(2) of this AD, certificated in any category.
(1) The Boeing Company Model 737-600, -700, -700C, -800, and -
900 series airplanes identified in Boeing Alert Service Bulletin
737-28A1206, Revision 2, dated May 21, 2009.
(2) The Boeing Company Model 737-600, -700, -700C, -800, and -
900 series airplanes identified in Boeing Alert Service Bulletin
737-28A1248, Revision 2, dated August 28, 2009.
Note 1: This AD requires revisions to certain operator
maintenance documents to include new inspections. Compliance with
these inspections is required by 14 CFR 91.403(c). For airplanes
that have been previously modified, altered, or repaired in the
areas addressed by these inspections, the operator may not be able
to accomplish the inspections described in the revisions. In this
situation, to comply with 14 CFR 91.403(c), the operator must
request approval for an alternative method of compliance (AMOC)
according to paragraph (t) of this AD. The request should include a
description of changes to the required inspections that will ensure
the continued operational safety of the airplane.
Subject
(d) Joint Aircraft System Component (JASC)/Air Transport
Association (ATA) of America Code 28, Fuel.
Unsafe Condition
(e) This AD was prompted by fuel system reviews conducted by the
manufacturer. We are issuing this AD to prevent center tank fuel
pump operation with continuous low pressure, which could lead to
friction sparks or overheating in the fuel pump inlet that could
create a potential ignition source inside the center fuel tank.
These conditions, in combination with flammable fuel vapors, could
result in a center fuel tank explosion and consequent loss of the
airplane.
Compliance
(f) Comply with this AD within the compliance times specified,
unless already done.
Installation of Automatic Shutoff System for the Center Tank Fuel Boost
Pumps
(g) For airplanes identified in paragraph 1.A.1. of Boeing Alert
Service Bulletin 737-28A1206, Revision 2, dated May 21, 2009:
[[Page 12641]]
Within 36 months after the effective date of this AD, install an
automatic shutoff system for the center tank fuel boost pumps, by
accomplishing all of the actions specified in Part 1 and Part 2 of
the Accomplishment Instructions of Boeing Alert Service Bulletin
737-28A1206, Revision 2, dated May 21, 2009, except that Figure 1 of
this AD must be used in lieu of Sheet 2 of Figure 11 of Boeing Alert
Service Bulletin 737-28A1206, Revision 2, dated May 21, 2009. If a
placard has been previously installed on the airplane in accordance
with paragraph (h) of this AD, the placard may be removed from the
flight deck of only that airplane after the automatic shutoff system
has been installed. Installing automatic shutoff systems on all
airplanes in an operator's fleet, in accordance with this paragraph,
terminates the placard installation required by paragraph (h) of
this AD for all airplanes in an operator's fleet.
Note 2: Boeing Alert Service Bulletin 737-28A1206, Revision 2,
dated May 21, 2009, refers to Boeing Component Service Bulletin
233A3202-28-03, dated January 12, 2006, as an additional source of
guidance for replacing the left and right center boost pump switches
of the P5-2 fuel control module assembly with new switches and
changing the wiring of the P5-2 fuel control module assembly.
BILLING CODE 4910-13-P
[GRAPHIC] [TIFF OMITTED] TP08MR11.000
BILLING CODE 4910-13-C
[[Page 12642]]
Placard Installation for Mixed Fleet Operation
(h) Prior to or concurrently with installing an automatic
shutoff system on any airplane in an operator's fleet, as required
by paragraph (g) of this AD, install a placard adjacent to the
pilot's primary flight display on all airplanes in the operator's
fleet that are not equipped with an automatic shutoff system for the
center tank fuel boost pumps. The placard must read as follows
(unless alternative placard wording is approved by an appropriate
FAA Principal Operations Inspector):
``AD 2002-24-51 fuel usage restrictions required.''
Installing an automatic shutoff system, in accordance with
paragraph (g) of this AD, terminates the placard installation
required by this paragraph for only that airplane. Installing
automatic shutoff systems on all airplanes in an operator's fleet,
in accordance with paragraph (g) of this AD, terminates the placard
installation required by this paragraph for all airplanes in an
operator's fleet. If automatic shutoff systems are installed
concurrently on all airplanes in an operator's fleet in accordance
with paragraph (g) of this AD, or if operation according to the fuel
usage restrictions of AD 2002-24-51 is maintained until automatic
shutoff systems are installed on all airplanes in an operator's
fleet, the placard installation specified in this paragraph is not
required.
Airplane Flight Manual (AFM) Revision
(i) For airplanes on which Boeing Alert Service Bulletin 737-
28A1206, Revision 2, dated May 21, 2009, has been accomplished: At
the applicable time specified in paragraph (i)(1) or (i)(2) of this
AD, do the actions specified in paragraphs (i)(3) and (i)(4) of this
AD.
(1) For airplanes on which the terminating action specified in
paragraph (g) of AD 2002-19-52 has been done: Concurrently with
accomplishing the actions required by paragraph (g) of this AD.
(2) For airplanes on which the terminating action specified in
paragraph (g) of AD 2002-19-52 has not been done: Concurrently with
accomplishing the terminating action specified in paragraph (g) of
AD 2002-19-52.
(3) Revise Section 1 of the Limitations section of the Boeing
737-600/-700/-700C/-800/-900 AFM to include the following statement.
This may be done by inserting a copy of this AD into the AFM.
``Center Tank Fuel Pumps
Intentional dry running of a center tank fuel pump (low pressure
light illuminated) is prohibited.''
Note 3: For clarification purposes, the AFM limitations required
by AD 2002-19-52 continue to be required until the optional
terminating actions specified in paragraph (g) of AD 2002-19-52 have
been done.
(4) Revise Section 3 of the Normal Procedures section of the
Boeing 737-600/-700/-700C/-800/-900 AFM to include the following
statements. This may be done by inserting a copy of this AD into the
AFM. Alternative statements that meet the intent of the following
requirements may be used if approved by an appropriate FAA Principal
Operations Inspector.
``CENTER TANK FUEL PUMPS
Alternative Method of Compliance (AMOC) to AD 2001-08-24 and AD
2002-24-51 for Aircraft with the Automated Center Tank Fuel Pump
Shutoff
Center tank fuel pumps must not be ``ON'' unless personnel are
available in the flight deck to monitor low pressure lights.
For ground operation, center tank fuel pump switches must not be
positioned ``ON'' unless the center tank fuel quantity exceeds 1000
pounds (453 kilograms), except when defueling or transferring fuel.
Upon positioning the center tank fuel pump switches ``ON'' verify
momentary illumination of each center tank fuel pump low pressure
light.
For ground and flight operations, the corresponding center tank
fuel pump switch must be positioned ``OFF'' when a center tank fuel
pump low pressure light illuminates [1]. Both center tank fuel pump
switches must be positioned ``OFF'' when the first center tank fuel
pump low pressure light illuminates if the center tank is empty.
[1] When established in a level flight attitude, both center
tank pump switches should be positioned ``ON'' again if the center
tank contains usable fuel.
Defueling and Fuel Transfer
When transferring fuel or defueling center or main tanks, the
fuel pump low pressure lights must be monitored and the fuel pumps
positioned to ``OFF'' at the first indication of the fuel pump low
pressure [1].
Defueling the main tanks with passengers on board is prohibited
if the main tank fuel pumps are powered [2].
Defueling the center tank with passengers on board is prohibited
if the center tank fuel pumps are powered and the auto-shutoff
system is inhibited [2].
[1] Prior to transferring fuel or defueling, conduct a lamp test
of the respective fuel pump low pressure lights.
[2] Fuel may be transferred from tank to tank or the aircraft
may be defueled with passengers on board, provided fuel quantity in
the tank from which fuel is being taken is maintained at or above
2000 pounds (907 kilograms).''
Note 4: When statements identical to those in paragraphs (i)(3)
and (i)(4) of this AD have been included in the general revisions of
the AFM, the general revisions may be inserted into the AFM, and the
copy of this AD may be removed from the AFM.
Installation of Secondary Pump Control Relays
(j) For airplanes identified in paragraph 1.A.1. of Boeing Alert
Service Bulletin 737-28A1248, Revision 2, dated August 28, 2009:
Within 60 months after the effective date of this AD, install one
secondary control relay for the electrical control circuit of each
of the two center tank fuel boost pumps, in accordance with the
Accomplishment Instructions of Boeing Alert Service Bulletin 737-
28A1248, Revision 2, dated August 28, 2009.
Airworthiness Limitations (AWL) Revision for AWL No. 28-AWL-23
(k) For airplanes identified in paragraph 1.A.1. of Boeing Alert
Service Bulletin 737-28A1248, Revision 2, dated August 28, 2009:
Concurrently with accomplishing the actions required by paragraph
(j) of this AD, or within 30 days after the effective date of this
AD, whichever occurs later, revise the maintenance program by
incorporating AWL No. 28-AWL-23 of Subsection G of Section 9 of the
Boeing 737-600/700/800/900 MPD Document, D626A001-CMR, Revision July
2010. The initial compliance time for the actions specified in AWL
No. 28-AWL-23 is within 1 year after accomplishing the installation
required by paragraph (j) of this AD, or within 1 year after the
effective date of this AD, whichever occurs later.
No Alternative Inspections or Inspection Intervals
(l) After accomplishing the applicable actions specified in
paragraph (k) of this AD, no alternative inspections or inspection
intervals may be used unless the inspections or inspection intervals
are approved as an AMOC in accordance with the procedures specified
in paragraph (t) of this AD.
Terminating Action for AD 2001-08-24, Amendment 39-12201
(m) Accomplishing the actions required by paragraphs (g), (h),
and (i) of this AD terminates the requirements of paragraph (a) of
AD 2001-08-24, for Model 737-600, -700, -700C, -800, and -900 series
airplanes that have the automatic shutoff system installed. After
accomplishing the actions required by paragraphs (g), (h), and (i)
of this AD, the AFM limitation required by paragraph (a) of AD 2001-
08-24 may be removed from the AFM for those airplanes.
Terminating Action for AD 2002-24-51, Amendment 39-12992
(n) Accomplishing the actions required by paragraphs (g), (h),
and (i) of this AD terminates the requirements of paragraph (b) of
AD 2002-24-51 for Model 737-600, -700, -700C, -800, and -900 series
airplanes that have the automatic shutoff system installed. After
accomplishing the actions required by paragraphs (g), (h), and (i)
of this AD, the AFM limitations required by paragraph (b) of AD
2002-24-51 may be removed from the AFM for those airplanes.
Terminating Action for AWL Revision
(o) Incorporating AWL No. 28-AWL-23 into the maintenance program
in accordance with paragraph (g)(3) of AD 2008-10-10 R1, Amendment
39-16164, terminates the corresponding action required by paragraph
(k) of this AD.
Terminating Action for AD 2008-24-51
(p) Accomplishing the actions required by paragraph (g) of this
AD terminates the requirements of paragraph (f) of AD 2008-24-51.
Credit for Actions Accomplished in Accordance With Previous Service
Information
(q) Actions accomplished before the effective date of this AD in
accordance with
[[Page 12643]]
Boeing Alert Service Bulletin 737-28A1248, dated December 21, 2006;
or Boeing Alert Service Bulletin 737-28A1248, Revision 1, dated
January 9, 2008; are considered acceptable for compliance with the
corresponding actions specified in paragraph (j) of this AD.
(r) Actions accomplished before the effective date of this AD in
accordance with Boeing Alert Service Bulletin 737-28A1206, dated
January 11, 2006; or Revision 1, dated January 30, 2008; are
considered acceptable for compliance with the corresponding actions
specified in paragraph (g) of this AD, provided one of the actions
specified in paragraph (r)(1) or (r)(2) of this AD have been done.
(1) The procedures specified in paragraph (f) of AD 2008-24-51
have been accomplished.
(2) The actions specified in Part 3 of the Accomplishment
Instructions of Boeing Alert Service Bulletin 737-28A1206, Revision
2, dated May 21, 2009, have been accomplished.
Optional Terminating Action
(s) Installing and maintaining TDG Aerospace, Inc., universal
fault interrupter (UFI), in accordance with Supplemental Type
Certificate (STC) ST02076LA, issued October 26, 2007, terminates the
actions required by paragraphs (g) through (k) of this AD; provided
that, concurrently with installing a UFI on any airplane in an
operator's fleet, a placard is installed adjacent to the pilot's
primary flight display on all airplanes in the operator's fleet not
equipped with a UFI or an automatic shutoff system. The placard
reads as follows, except as provided by paragraph (t) of this AD:
``AD 2002-24-51 fuel usage restrictions required.''
Installation of a placard in accordance with paragraph (h) of
this AD is acceptable for compliance with the placard installation
required by this paragraph. Installing a UFI in accordance with STC
ST02076LA on an airplane terminates the placard installation
required by this paragraph for only that airplane. Installing UFIs
in accordance with STC ST02076LA, or automatic shutoff systems in
accordance with paragraph (g) of this AD, on all airplanes in an
operator's fleet terminates the placard installation required by
this paragraph for all airplanes in an operator's fleet. If
operation according to the fuel usage restrictions of AD 2002-24-51
and AD 2001-08-24 is maintained until UFIs or automatic shutoff
systems are installed on all airplanes in an operator's fleet, the
placard installation specified in this paragraph is not required.
Alternative Methods of Compliance (AMOCs)
(t)(1) The Manager, Seattle Aircraft Certification Office (ACO),
FAA, has the authority to approve AMOCs for this AD, if requested
using the procedures found in 14 CFR 39.19. In accordance with 14
CFR 39.19, send your request to your principal inspector or local
Flight Standards District Office, as appropriate. If sending
information directly to the manager of the ACO, send it to the
attention of the person identified in the Related Information
section of this AD. Information may be e-mailed to: 9-ANM-Seattle-ACO-AMOC-Requests@faa.gov.
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
Related Information
(u) For more information about this AD, contact Tak Kobayashi,
Aerospace Engineer, Propulsion Branch, ANM-140S, FAA, Seattle
Aircraft Certification Office, 1601 Lind Ave., SW., Renton,
Washington 98057-3356; phone: (425) 917-6499; fax: (425) 917-6590;
e-mail: Takahisa.Kobayashi@faa.gov.
(v) For service information identified in this AD, contact
Boeing Commercial Airplanes, Attention: Data & Services Management,
P.O. Box 3707, MC 2H-65, Seattle, Washington 98124-2207; telephone
206-544-5000, extension 1; fax 206-766-5680; e-mail
me.boecom@boeing.com; Internet https://www.myboeingfleet.com. You
may review copies of the referenced service information at the FAA,
Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton,
Washington. For information on the availability of this material at
the FAA, call 425-227-1221.
Issued in Renton, Washington, on February 25, 2011.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 2011-5156 Filed 3-7-11; 8:45 am]
BILLING CODE 4910-13-P