Temperature-Indicating Devices; Thermally Processed Low-Acid Foods Packaged in Hermetically Sealed Containers, 11892-11924 [2011-4475]
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SUPPLEMENTARY INFORMATION:
DEPARTMENT OF HEALTH AND
HUMAN SERVICES
Food and Drug Administration
Table of Contents
21 CFR Part 113
[Docket No. FDA–2007–N–0265; Formerly
Docket No. 2007P–0026]
Temperature-Indicating Devices;
Thermally Processed Low-Acid Foods
Packaged in Hermetically Sealed
Containers
AGENCY:
Food and Drug Administration,
HHS.
ACTION:
Final rule.
The Food and Drug
Administration (FDA) is amending its
regulations for thermally processed lowacid foods packaged in hermetically
sealed containers to allow for use of
other temperature-indicating devices, in
addition to mercury-in-glass
thermometers, during processing. This
final rule also establishes recordkeeping
requirements relating to temperatureindicating devices and reference devices
maintained by the processor and allows
for the use of advanced technology for
measuring and recording temperatures
during processing. Finally, this final
rule includes metric equivalents of
avoirdupois (U.S.) measurements where
appropriate. This final rule will allow
low-acid canned food processors to
transition from mercury-in-glass
thermometers to alternative
temperature-indicating devices. Use of
temperature-indicating devices that do
not contain mercury will eliminate
concerns about potential contamination
of the food or the processing
environment from broken mercury-inglass thermometers. Elsewhere in this
issue of the Federal Register, FDA is
publishing a 30-day notice announcing
that it has submitted the information
collection provisions of this final rule to
the Office of Management and Budget
(OMB) for review and clearance under
the Paperwork Reduction Act of 1995
(the PRA). The notice also invites the
public to submit comments on the
information provisions to OMB. Prior to
the effective date of this final rule, FDA
will publish a notice in the Federal
Register announcing OMB’s decision to
approve, modify, or disapprove the
information collection provisions of the
final rule.
DATES: This final rule is effective March
5, 2012.
FOR FURTHER INFORMATION CONTACT:
Mischelle B. Ledet, Center for Food
Safety and Applied Nutrition (HFS–
615), Food and Drug Administration,
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SUMMARY:
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I. Background
II. Comments on the Proposed Rule
III. Minor Revisions in Regulations
IV. Analysis of Economic Impacts
A. Final Regulatory Impact Analysis
B. Regulatory Flexibility Analysis
C. Unfunded Mandate Analysis
V. Paperwork Reduction Act of 1995
VI. Federalism
VII. References
I. Background
In the Federal Register of March 14,
2007 (72 FR 11990), FDA published a
proposed rule entitled ‘‘TemperatureIndicating Devices; Thermally Processed
Low-Acid Foods Packaged in
Hermetically Sealed Containers’’ (the
proposed rule). We proposed to revise
§ 113.40 (21 CFR 113.40) to provide for
use of temperature-indicating devices
that accurately indicate the temperature
during processing. We proposed that
temperature-indicating devices shall be
tested for accuracy against an accurate
calibrated reference device upon
installation and at least once a year
thereafter, or more frequently if
necessary, to ensure accuracy during
processing. We also proposed that the
design of the temperature-indicating
device shall ensure that the accuracy of
the device is not affected by
electromagnetic interference and
environmental conditions.
We proposed to require that each
temperature-indicating device have a
tag, seal, or other means of identity that
will be used by the processor to identify
the temperature-indicating device, and
that each reference device have a tag,
seal, or other means of identity that will
be used by the processor to identify the
reference device. We proposed the
establishment and maintenance of
written records to document the
accuracy for each temperatureindicating device and each reference or
standard device.
We also proposed to provide for the
use of metric equivalents of avoirdupois
(U.S.) measurements for temperatureindicating devices, to provide for use of
temperature-recording devices that
create analog, graphical, or digital
recordings, and to clarify various
operational and record requirements of
the regulations.
In the preamble to the proposed rule,
FDA stated that, pending issuance of a
final rule, we intended to consider the
exercise of our enforcement discretion
on a case-by-case basis when processors
of low-acid canned food elect to replace
mercury-in-glass thermometers with
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alternative temperature-indicating
devices in a manner that was consistent
with the proposed rule (72 FR 11990 at
11999, March 14, 2007). The Federal
Food, Drug, and Cosmetic Act’s (the
FD&C Act) enforcement provisions
commit complete discretion to the
Secretary of Health and Human Services
(and by delegation to FDA) to decide
how and when they should be exercised
(see Heckler v. Chaney, 470 U.S. 821,
835 (1985); see also Schering Corp. v.
Heckler, 779 F.2d 683, 685–86 (DC Cir.
1985) (stating that the provisions of the
act ‘‘authorize, but do not compel FDA
to undertake enforcement activity’’)).
FDA will continue to consider the
exercise of our enforcement discretion
on a case-by-case basis when processors
of low-acid canned food elect to replace
mercury-in-glass thermometers with
alternative temperature-indicating
devices in a manner that is consistent
with the proposed rule until the
effective date of the final rule. In
addition, we will consider the exercise
of our enforcement discretion on a caseby-case basis for processors who comply
with the provisions of this final rule
prior to the effective date. All low-acid
canned food processors must comply
with the requirements of this final rule
on and after the effective date.
II. Comments on the Proposed Rule
FDA received six letters, each
containing one or more comments, to
the proposed rule. The comments were
from industry, a trade association, and
individuals. Most of the letters generally
supported the proposed rule, but
provided some comments that suggested
modifications to the proposed rule.
Some of the comments addressed issues
outside the scope of this rulemaking and
will not be addressed in this document.
A summary of the comments and FDA’s
responses follows.
(Comment 1) One comment requested
that the effective date of this final rule
be not less than 1 year from the date of
publication. The comment indicated
that companies that are continuing to
use mercury-in-glass thermometers will
need time to comply with the additional
recordkeeping requirements for
accuracy checks. Furthermore,
companies with existing water retorts
will need at least 1 year to comply with
the additional equipment requirements
of the regulation. The comment also
indicated that firms that currently
reprocess products or rework previously
processed product into a new
formulation need at least 1 year to
review existing process schedules and
conduct confirmatory testing if
necessary, to comply with § 113.83 (21
CFR 113.83).
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(Response) We agree with the
comment’s request to allow 1 year for
processors to comply with
recordkeeping requirements relating to
use of mercury-in-glass thermometers
and to other requirements relating to
temperature-indicating devices
established in this final rule. Thus, the
effective date of this final rule is 1 year
from the date of publication in the
Federal Register. However, FDA does
not agree with the comment’s suggestion
that processors need a year to comply
with § 113.83 for reprocessed or
reworked product. As discussed in our
response to comment 38, although we
clarified the requirements in final
§ 113.83, we did not propose new
requirements for reprocessed or
reworked products in the proposed rule
or establish new requirements for
reprocessed or reworked products in
this final rule.
(Comment 2) One comment
recommended defining the term
‘‘temperature-indicating device’’ as the
entire system, including the sensor(s)
and the temperature-indicating device
display. The comment noted that
separate references to the ‘‘temperatureindicating device’’ and the ‘‘sensor of the
temperature-indicating device’’ could be
interpreted to mean that the sensor is
not part of the temperature-indicating
device and thus does not have to be
calibrated. The comment suggested
using the term ‘‘temperature-indicating
device display’’ to refer to the
electronics/display portion only and to
define ‘‘temperature-indicating device’’
to mean the entire system.
(Response) We agree that the term
‘‘temperature-indicating device’’
includes the temperature-indicating
device sensor and the temperatureindicating device display. Accordingly,
we revised the proposed requirements
to clarify that each temperatureindicating device must have a sensor
and a display (final § 113.40(a)(1), (b)(1),
(c)(1), (d)(1), (e)(1), (f)(1), and
(g)(1)(i)(A)). As appropriate, we replaced
the terms ‘‘sensors of temperatureindicating devices’’ and ‘‘sensor of the
temperature-indicating device’’ with
‘‘temperature-indicating device sensor’’
(final § 113.40(a)(1)(v), (b)(1)(v),
(c)(1)(v), (d)(1)(v), and (e)(1)(v)). In final
§ 113.40(f)(1)(v), we clarified that the
temperature-indicating device sensor,
rather than the temperature-indicating
device, must be located in the steam
dome near the steam water interface or,
when applicable, in each hydrostatic
water leg.
Although the comment did not
request similar clarification for
temperature-recording devices, in this
final rule we also clarified that each
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temperature-recording device must have
a sensor and a mechanism for recording
temperatures to a permanent record,
such as a temperature-recording chart
(final § 113.40(a)(2), (b)(2), (c)(2), (d)(2),
(e)(2), (f)(2), and (g)(1)(i)(B)).
(Comment 3) One comment indicated
that the mercury-in-glass thermometer
originally was used for three important
reasons, i.e., permanent accuracy, no
drift over time, and reliability.
According to the comment, reliability
means ‘‘it works or it doesn’t work and
you know when it doesn’t work.’’ The
comment suggested that these factors
should be characteristics of any
alternative temperature-indicating
device. Another comment suggested
revising proposed § 113.40(a)(1) to
require alternative temperatureindicating devices to meet or exceed the
accuracy and reliability of mercury-inglass thermometers.
(Response) The Agency recognizes
that accuracy, drift, and reliability are
important considerations for any
temperature-indicating device.
However, the comment does not specify
any unique problems that may be
associated with these factors that were
not addressed by the proposed codified
language. Thus, the Agency is not
making any changes to the proposed
codified in response to this comment.
The comment’s reference to
‘‘permanent accuracy’’ is not clear.
Perpetual and unfailing accuracy cannot
be guaranteed for any temperatureindicating device, including mercury-inglass thermometers. Each temperatureindicating device must be tested for
accuracy, as required in final
§ 113.40(a)(1), (b)(1), (c)(1), (d)(1), (e)(1),
(f)(1), and (g)(1)(i)(A) of this final rule.
A temperature-indicating device that is
defective or cannot be adjusted to the
accurate calibrated reference device
must be repaired before further use or
replaced (final § 113.40(a)(1)(iii),
(b)(1)(iii), (c)(1)(iii), (d)(1)(iii), (e)(1)(iii),
(f)(1)(iii), and (g)(1)(i)(A)(3)).
We use the terms ‘‘accurate’’ and
‘‘accuracy’’ in this final rule to refer to
‘‘measurement accuracy.’’ Measurement
accuracy is defined in the International
Vocabulary of Metrology as ‘‘closeness
of agreement between a measured
quantity value and a true quantity value
of a measurand’’ (Ref. 1). For a
temperature-indicating device, the
temperature shown on the display is the
‘‘measured quantity value’’ and the
actual or true temperature is the ‘‘true
quantity value.’’ As discussed in our
response to Comment 9, this final rule
provides that the measurement accuracy
for a temperature-indicating device
must be within 1 °F (0.5 °C) of the true
quantity value, i.e., the temperature-
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indicating device must be accurate to
1 °F (0.5 °C) (final § 113.40(a)(1)(iv),
(b)(1)(iv), (c)(1)(iv), (d)(1)(iv), (e)(1)(iv),
(f)(1)(iv), and (g)(1)(i)(A)(4)).
We agree that ‘‘drift over time’’ is a
factor that must be considered to assure
that the temperature-indicating device is
accurate during processing. However,
because an absolute requirement for no
drift over time may prevent use of an
otherwise appropriate temperatureindicating device, we do not agree that
this characteristic should be specified in
this final rule. We believe the
requirement of this final rule for the
temperature-indicating device to be
accurate encompasses considerations
relating to drift. If the accuracy of the
temperature-indicating device may be
affected by drift, it is our expectation
that an appropriate calibration interval
(i.e., more frequently than once per
year) or other appropriate mechanism
will be established by the processor to
ensure that the temperature-indicating
device is accurate during processing.
The reliability of a temperatureindicating device is determined based
on evaluation of past performance of the
specific temperature-indicating device
or similar temperature-indicating
devices. Past performance may be used
as an indicator, but not as an absolute
guarantee or predictor, of future
performance. Although we agree that
warranties and predictions of reliability
are important considerations for
processors when choosing a
temperature-indicating device, they do
not ensure accuracy during processing
or alleviate the processors’
responsibility to ensure that the
temperature-indicating device provides
an accurate temperature reading during
processing (final § 113.40(a)(1), (b)(1),
(c)(1), (d)(1), (e)(1), (f)(1), and
(g)(1)(i)(A)). A temperature-indicating
device that does not accurately indicate
the temperature during processing does
not comply with the requirements of
this final rule.
We believe that the requirement in
this final rule for the temperatureindicating device to accurately indicate
the temperature during processing (final
§ 113.40(a)(1), (b)(1), (c)(1), (d)(1), (e)(1),
(f)(1), and (g)(1)(i)(A) is adequate to
ensure the accuracy and reliability of
the temperature-indicating device, and
that it is not necessary to revise the
regulation to require that alternate
temperature-indicating devices meet or
exceed the accuracy and reliability of
mercury-in-glass thermometers, as
suggested by the comment.
(Comment 4) One comment
recommended revising proposed
§ 113.40(a)(1) to require temperatureindicating devices to be tested for
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accuracy against a reference device for
which the accuracy is traceable to a
National Institute of Standards and
Technology (NIST), or equivalent,
standard reference device.
(Response) We agree with the
comment. We revised the applicable
proposed requirements to clarify that
each temperature-indicating device and
each reference device that is maintained
by the processor must be tested for
accuracy against a reference device for
which the accuracy is traceable to a
NIST, or other national metrology
institute, standard reference device
(final § 113.40(a)(1), (b)(1), (c)(1), (d)(1),
(e)(1), (f)(1), and (g)(1)(i)(A)). The term
‘‘reference device maintained by the
processor’’ refers to the reference device
used by a processor who performs the
accuracy tests at the processor’s own
facility or facility laboratory. For such
reference device, the processor, rather
than a third party laboratory, is
responsible for ensuring accuracy of the
reference device when it is used for the
accuracy test and for ensuring that its
accuracy is traceable to a NIST, or other
national metrology institute, standard
reference device. The term ‘‘traceable’’
refers to ‘‘metrological traceability,’’
which is defined in the International
Vocabulary of Metrology as the
‘‘property of a measurement result
whereby the result can be related to a
reference through a documented
unbroken chain of calibrations, each
contributing to the measurement
uncertainty’’ (Ref. 2). ‘‘Measurement
result’’ is defined as a ‘‘set of quantity
values being attributed to a measurand
together with any other available
relevant information’’ (Ref. 3) and
‘‘measurement uncertainty’’ is defined as
‘‘the non-negative parameter
characterizing the dispersion of the
quantity values being attributed to a
measurand, based on the information
used’’ (Ref. 4).
This final rule also clarifies that the
record of the accuracy test for a
temperature-indicating device or a
reference device maintained by the
processor must include documentation
of the traceability of the accuracy of the
reference device to a NIST, or other
national metrology institute, standard
reference device (final § 113.100(c) and
(d) (21 CFR 113.100(c) and (d))). For an
accuracy test performed by the
processor and, thus, for which the
processor maintains the reference
device, the documentation of
traceability must be a guarantee,
certificate of accuracy, certificate of
calibration, or other document from the
manufacturer or other source of the
reference device. For an accuracy test
performed by an outside facility, the
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documentation of traceability must be a
guarantee, certificate of accuracy,
certificate of calibration, or other
document from the facility that includes
a statement or other documentation
regarding the traceability of the
accuracy to a NIST, or other national
metrology institute, standard reference
device.
The information required to be
included in the records of accuracy for
temperature-indicating devices and
reference devices was set forth in
proposed § 113.40(a)(1)(ii), (b)(1)(ii),
(c)(1)(ii), (d)(1)(ii), (e)(1)(ii), (f)(1)(ii),
and (g)(1)(i)(A)(2). To eliminate
redundancy, we moved the information
requirements for the records of accuracy
for temperature-indicating devices and
reference devices maintained by the
processor from each of these sections to
final § 113.100(c) and (d) of Subpart F—
Records and Reports. We redesignated
proposed § 113.100(c), (d), and (e), as
final § 113.100(e), (f), and (g),
respectively. We also revised proposed
§ 113.87(c) (21 CFR 113.87(c)) to clarify
that the records of accuracy tests for
temperature-indicating devices used to
determine the initial product
temperature and reference devices
maintained by the processor must be
maintained in accordance with
§ 113.100(c) and (d).
(Comment 5) One comment expressed
concern about the proposed requirement
that the design of the temperatureindicating device ensure that the
accuracy of the device is not affected by
electromagnetic interference and
environmental conditions (proposed
§ 113.40(a)(1)(i), (b)(1)(i), (c)(1)(i),
(d)(1)(i), (e)(1)(i), (f)(1)(i), and
(g)(1)(i)(A)(1)). According to the
comment, the proposed language
focuses on only a few of the
considerations that a processor must
take into account when selecting a
temperature-indicating device and the
considerations in the proposed language
may not be applicable to future
temperature-indicating technologies.
The comment pointed out that a
temperature-indicating device that is
very robust in terms of the
electromagnetic interference and
environmental conditions could provide
unreliable temperature readings because
of other aspects of the design and
installation. However, a temperatureindicating device that is less robust in
terms of electromagnetic interference
and environmental conditions could
provide reliable and accurate readings
due to good design and installation
practices. The comment stated that the
end goal of any temperature-indicating
device is reliable and accurate readings.
The comment suggested that it would be
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more effective to state that: ‘‘The design,
installation, and operation of the
temperature-indicating device shall be
such that the accuracy and reliability of
the device is ensured.’’
(Response) We do not agree that the
language recommended by the comment
provides clarity or value to the
regulation. The requirements in the
regulation for the temperatureindicating device to be accurate upon
installation and during processing (final
§ 113.40(a)(1), (b)(1), (c)(1), (d)(1), (e)(1),
(f)(1), and (g)(1)(i)(A)) encompass
design, installation, operation, and
reliability considerations traditionally
associated with mercury-in-glass
thermometers and that must be
considered for other temperatureindicating devices. However, we believe
it is necessary to emphasize in this final
rule that the design of the temperatureindicating device must assure that
accuracy is not affected by
electromagnetic interference and
environmental conditions because these
factors are not traditionally associated
with mercury-in-glass thermometers. As
discussed in the preamble to the
proposed final rule, although
electromagnetic energy does not affect
the accuracy of mercury-in-glass
thermometers, temperature-indicating
devices with electronic or
electromagnetic components are
vulnerable to electromagnetic
interference. Electromagnetic energy
may vary in the area where a
temperature-indicating device is located
as electronics are turned on and off,
introduced into, and removed from the
area. Electromagnetic energy exposure
may also vary when a temperatureindicating device is moved from one
location to another, e.g., from one retort
to another. Thus, unlike a mercury-inglass thermometer, a temperatureindicating device that may be affected
by electromagnetic energy must be
designed based on consideration of that
factor, i.e., the temperature-indicating
device must be designed to ensure that
its accuracy during processing is not
compromised by exposure to electronics
that generate or cause fluctuations in
electromagnetic energy. Similarly, some
environmental conditions, such as
humidity, vibrations, and air pressure,
that do not affect the accuracy or
performance of mercury-in-glass
thermometers must be considered and
addressed in the design of other
temperature-indicating devices.
(Comment 6) One comment objected
to the proposed requirement that the
design of the temperature-indicating
device ensure that accuracy is not
affected by environmental conditions
because it does not clearly state which
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environmental conditions are important
and which are not (proposed
§ 113.40(a)(1)(i), (b)(1)(i), (c)(1)(i),
(d)(1)(i), (e)(1)(i), (f)(1)(i), and
(g)(1)(i)(A)(1)). The comment expressed
concern that some important
environmental factors may not be
adequately considered. The comment
noted that there is a difference between
environmental considerations for
mechanical and electronic instruments.
According to the comment, moisture is
an important environmental concern
with electronic instruments. The
comment noted that condensation on a
computer board or wiring terminals can
be detrimental to making a
measurement and can cause errors. The
comment suggested requiring the use of
temperature-indicating devices with an
Ingress Protection code suitable for the
environment. The comment also
indicated concern about ambient
temperature and vibration, either or
both of which may affect some
electronic and mechanical technologies.
According to the comment, the ambient
temperature coefficient, which is
usually expressed as degrees of error per
degree of change from a specified
ambient temperature, may not be
specified for some temperatureindicating devices. The comment
expressed concern that most users will
not have the ability to evaluate the
impact of ambient temperature and may
not be aware that the ambient
temperature coefficient is important.
The comment emphasized that design
and installation are essential
components in vibration resistance.
(Response) Processors are responsible
for ensuring that environmental factors,
including those expressed in the
comment, are adequately considered.
Processors must use temperatureindicating devices appropriate for the
processing environment and take
appropriate steps to evaluate
environmental factors that may affect
the accuracy of the temperatureindicating device. Processors who do
not have specific expertise for
evaluating the effect of environmental
factors on temperature-indicating
devices may need to obtain advice from
a thermometry expert or obtain a
manufacturer’s guaranty or warranty
regarding use of a specific temperatureindicating device in their specific food
processing environment.
(Comment 7) One comment requested
clarification of proposed
§ 113.40(a)(1)(i), which requires that the
design of the temperature-indicating
device ensure that the accuracy of the
device is not affected by electromagnetic
interference and environmental
conditions. The comment questioned
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whether mechanical thermometers are
exempt from this requirement. The
comment stated that most processors
will have no way to determine the
effects of electromagnetic interference
on an electronic thermometer design.
The comment suggested that the
regulation should state that
temperature-indicating devices should
comply with an electromagnetic
interference standard that is current at
the time they are designed. According to
the comment, this would eliminate
issues associated with changes to
standards that make existing
temperature-indicating devices
noncompliant. The comment suggested
that temperature-indicating devices
should comply with the European
standards EN 61326–1:2006 Electrical
equipment for measurement, control
and laboratory use; EN 61000–4–2
Personnel Electrostatic Discharge
Immunity; EN 61000–4–3
Electromagnetic compatibility (EMC);
and EN 61000–4–6 Conducted
disturbances immunity.
(Response) This final rule does not
exempt mechanical thermometers, e.g.,
mercury-in-glass thermometers, from
the requirement that the design ensure
that accuracy is not affected by
electromagnetic interference and
environmental conditions. However,
although the accuracy of mechanical
thermometers may be affected by
environmental conditions, they
generally are not susceptible to the
affects of electromagnetic interference as
are electronic devices.
FDA is providing flexibility to
processors with respect to this
requirement and is not limiting
processors to specific standards with
which they must comply. Processors, in
conjunction with temperatureindicating device manufacturers and
appropriate thermometry experts,
should ensure that the temperatureindicating devices that processors use
are accurate during processing. A
processor may elect to use an
appropriate electronic standard, such as
those established by the European
Union, to ensure compliance with final
§ 113.40(a)(1)(i), (b)(1)(i), (c)(1)(i),
(d)(1)(i), (e)(1)(i), (f)(1)(i), and
(g)(1)(i)(A)(1).
(Comment 8) One comment stated
that electronic thermometers are not
capable of communicating that there is
an accuracy problem. The comment
stated that it is risky to rely on the
history of calibration to prove an
instrument’s accuracy because the
temperature-indicating device may
perform properly for years and then fail
without warning. The comment pointed
out that a failure that occurs between
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calibration cycles may not be detected
for a significant period of time. The
comment suggested that additional
features are needed to ensure that a
temperature-indicating device retains its
accuracy, will not drift, and will report
any potential errors. The comment
indicated that a system with internal
diagnostics and error reporting to the
operator would be one way of providing
this evidence. The comment suggested
that FDA require that an electronic
temperature-indicating device
incorporate technology to alert the
operator of measurement errors.
(Response) Processors must ensure
that temperature-indicating devices are
accurate during processing (final
§ 113.40(a)(1), (b)(1), (c)(1), (d)(1), (e)(1),
(f)(1), and (g)(1)(i)(A)). Processors must
test the temperature-indicating device
for accuracy upon installation and at
least once per year thereafter, or more
frequently if necessary, to ensure
accuracy (emphasis added) (see, e.g.,
final § 113.40(a)(1)). These requirements
for accuracy for all temperatureindicating devices make it unnecessary
for this final rule to require specific
mechanisms to alert the operator of
measurement errors. Processors should
adopt whatever features or systems are
appropriate to ensure the accuracy of a
given temperature-indicating device,
and to detect defects or failures that may
cause a temperature-indicating device to
be inaccurate. For mercury-in-glass
thermometers, the process for detecting
failure may include periodic visual
examinations and appropriate followup
based on findings of defects or potential
for failure. Electronic devices may have
hardware and software components
with built-in diagnostic and alarm
features. Processors also may use
backup or duplicate devices to detect
defects or failures. In addition, when
adjustments are made to the
temperature-recording device so that it
agrees as nearly as possible with, but to
be in no event higher than, the
temperature-indicating device during
the process time, as required by this
regulation (final § 113.40(a)(2)(iii),
(b)(2)(iii), (c)(2)(iii), (d)(2)(iii), (e)(2)(iii),
(f)(2)(iii), and (g)(1)(i)(B)(3)), the need
for such adjustment may be used as a
signal for determining whether a
temperature-indicating device failure
occurred. Thus, features or systems for
ensuring accuracy or for detecting
inaccuracies may be different for
different types of temperature-indicating
devices, as well as subject to
technological advancements that we
may not anticipate at this time. To
ensure processors have flexibility to
adopt future technologies to detect
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defects or failures of temperatureindicating devices, we have not required
in this final rule specific features or
systems to detect such defects or
failures.
(Comment 9) One comment expressed
concern that the proposed rule did not
mention measurement uncertainties or
test accuracy ratio, which are essential
parameters for assuring an accurate
calibration that are specified in
standards issued by the American
National Standards Institute (ANSI) and
the International Organization for
Standardization (ISO) for certification of
calibration laboratories. The comment
stated that the ANSI and ISO standards
provide a limit for measurement
uncertainty and establish a minimum
test accuracy ratio that is commonly
used by calibration facilities. According
to the comment, although the proposed
rule requires use of a calibrated accurate
reference device, the lack of specific
calibration parameters may lead to
inaccurate calibrations for temperatureindicating devices.
(Response) Measurement uncertainty
is inherent in the proposed requirement
that the temperature-indicating device
be easily readable to 1 °F (0.5 °C), (i.e.,
the dispersion of the quantity values for
the temperature must be within 1 °F
(0.5 °C) of the actual temperature)
(proposed § 113.40(a)(1)(iv), (b)(1)(iv),
(c)(1)(iv), (d)(1)(iv), (e)(1)(iv), (f)(1)(iv),
and (g)(1)(i)(A)(4)). However, we
acknowledge that the term ‘‘easily
readable’’ is readily understood for a
mercury-in-glass thermometer, which
has a visible scale of temperature
gradations, but it may not be clear for
other temperature-indicating devices,
such as those that display a digital
reading of the temperature. Therefore,
we removed the term ‘‘easily readable’’
and clarified in this final rule that a
temperature-indicating device must be
accurate to 1 °F (0.5 °C) (final
§ 113.40(a)(1)(iv), (b)(1)(iv), (c)(1)(iv),
(d)(1)(iv), (e)(1)(iv), (f)(1)(iv), and
(g)(1)(i)(A)(4)).
We do not agree that the regulations
should specify calibration parameters,
such as those relating to measurement
uncertainties or test accuracy ratio, or
require use of specific calibration
standards, such as the ANSI and ISO
standards suggested by the comment.
Metrology authorities, in addition to
ANSI and ISO, issue calibration
standards, which may be revised or
replaced. It would be impractical for
FDA to maintain in the regulations a
current list of acceptable calibration
standards. Processors are responsible for
ensuring that the temperature-indicating
device is accurate during processing and
for testing each temperature-indicating
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device for accuracy against a reference
device for which the accuracy is
traceable to a NIST, or other national
metrology institute, standard reference
device by appropriate standard
procedures, upon installation and at
least once a year thereafter, or more
frequently if necessary (final
§ 113.40(a)(1), (b)(1), (c)(1), (d)(1), (e)(1),
(f)(1), and (g)(1)(i)(A)). Thus, processors
are responsible for ensuring that
accuracy tests are performed by
appropriate standard procedures or by
calibration facilities that use appropriate
standard procedures.
(Comment 10) One comment
recommended revising proposed
§ 113.40(a)(1) to clarify that the identity
of each temperature-indicating device
and reference device must be ‘‘unique.’’
(Response) We do not agree that the
term ‘‘unique’’ is necessary because each
temperature-indicating device and each
reference device that is maintained by
the processor must have a tag, seal, or
other means of identity (final
§ 113.40(a)(1), (b)(1), (c)(1), (d)(1), (e)(1),
(f)(1), and (g)(1)(i)(A)). The purpose of a
tag, seal, or other means of identity is,
in part, to uniquely identify each
temperature-indicating device and each
reference device that is maintained by
the processor so that one temperatureindicating or reference device can be
distinguished from another and so that
appropriate records can be associated
with each temperature-indicating device
or reference device.
(Comment 11) One comment
expressed concern about the
information required in proposed
§ 113.40(a)(1)(ii)(A) and (a)(1)(ii)(B) for
documentation of accuracy of
temperature-indicating devices and
reference devices. The comment
suggested that the final rule should
instead require documentation that
conforms to the standards established
by the American National Standards
Institute, National Conference of
Standards Laboratories (ANSI/NCSL) or
the International Organization for
Standardization, International
Electrotechnical Commission (ISO/IEC)
for accrediting calibration laboratories.
The comment stated that the laboratory
accreditation standards indicate
acceptable reporting practices. The
comment acknowledged that the
standards may be too prescriptive for
food processors who perform their own
calibrations.
(Response) We do not agree that the
regulation should require the
documentation of accuracy of
temperature-indicating devices and
reference devices to conform to the
standards specified in the comment for
accrediting calibration laboratories.
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Although FDA supports use of
accredited calibration laboratories and
recognizes that the laboratories must
maintain certain documentation for the
accreditation, the records required by
this final rule are appropriately limited
to those necessary to document that the
temperature-indicating device was
tested for accuracy at sufficient
frequency to ensure accuracy during
processing. As acknowledged by the
comment, a requirement for processors
to adhere to accreditation standards
would impose an unnecessary burden
on those who successfully perform their
own calibrations but are not accredited
by ANSI/NCSL or ISO/IEC.
(Comment 12) One comment
recommended revising proposed
§ 113.40(a)(1)(ii)(A) and (a)(1)(ii)(B) to
require that documentation of the
results of the accuracy test include
before and after data, i.e., the
temperature reading of the temperatureindicating device compared to the
accurate calibrated reference device,
before and after the calibration. The
comment indicated that the before data
is needed because it is the basis for
determining whether the device was
accurate at the time of calibration and
for documenting any adjustment that
was made.
(Response) Proposed
§ 113.40(a)(1)(ii)(A) and (a)(1)(ii)(B)
require that the results of each accuracy
test be documented. Although not
explicitly stated in the proposed rule,
we would expect documentation of the
results of the accuracy test to include
information about the amount of
calibration adjustment that was
necessary. The ‘‘before and after data’’
suggested by the comment would be
reflected in the amount of calibration
adjustment. The amount of calibration
adjustment is an indication of whether
the temperature-indicating device was
accurate at the time of the calibration.
If an adjustment is required, the
processor should evaluate the need for
more frequent accuracy tests and also
determine whether food processed prior
to the adjustment is under processed. To
provide clarity in the regulation
regarding the requirement to record the
amount of calibration adjustment that
was necessary for a temperatureindicating device, we are revising final
§ 113.100 ‘‘Processing and production
records’’ to indicate that the record of
each accuracy test for each temperatureindicating device and for each reference
device that is maintained by the
processor must include the results of
each accuracy test, including the
amount of calibration adjustment (final
§ 113.100(c)(5) and (d)(5)).
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Other information relating to the
results of the accuracy test that should
be recorded when it is relevant includes
information about the condition of the
temperature-indicating device (i.e.,
intact or broken mercury column, worn
or broken components) and disposition
of the temperature-indicating device if it
cannot be calibrated (i.e., destroyed,
repaired, or replaced).
(Comment 13) One comment
addressed the proposed requirement
that records of the accuracy test for the
temperature-indicating device include
the date of the next scheduled accuracy
test (proposed § 113.40(a)(1)(ii)(A),
(b)(1)(ii)(A), (c)(1)(ii)(A), (d)(1)(ii)(A),
(e)(1)(ii)(A), (f)(1)(ii)(A), and
(g)(1)(i)(A)(2)(i)). One comment
interpreted this requirement to imply
that the test must be conducted on that
specific date. The comment suggested
removing the requirement or changing
the language to ‘‘the date of the
calibration expiration.’’
(Response) We acknowledge that the
proposed requirement concerning the
date of the next scheduled accuracy test
may be misinterpreted to mean that the
next accuracy test must be conducted on
that specific date. However, we do not
agree that the revised language
recommended by the comment, i.e., the
date of the calibration expiration,
adequately clarifies that the next
accuracy test must be conducted on or
before the specified date. In this final
rule, we require that the record of
accuracy for a temperature-indicating
device and a reference device
maintained by the processor include the
date on or before which the next
accuracy test must be performed (final
§ 113.100(c)(6) and (d)(6)).
(Comment 14) One comment
recommended placing on each
temperature-indicating device a
calibration sticker that indicates the
date of the last calibration and the date
the next calibration is due. According to
the comment, the calibration standard
ISO/IEC 17025 does not require the
calibration due date to be recorded on
the certificate issued by the calibration
facility, which may have no knowledge
of the calibration interval for the
specific device.
(Response) We recognize that outside
calibration facilities are not responsible
for determining the frequency of the
accuracy tests for temperatureindicating devices and, thus, are not
required to record the frequency on a
calibration certificate. We do not agree
with the comment’s recommendation to
require a sticker on each temperatureindicating device with the date of the
last calibration and date the next
calibration is due. Although we do not
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object to processors using stickers or
similar mechanisms on temperatureindicating devices to emphasize when
the next accuracy test for a temperatureindicating device must be performed,
we consider it sufficient to require that
information relating to the accuracy test,
such as the date on or before which the
next accuracy test must be performed,
be included in the processor’s records of
the accuracy test (final § 113.100(c)).
(Comment 15) One comment
questioned why the documentation
requirements for accuracy tests in
proposed § 113.40(a)(1)(ii)(B) apply to
reference devices. The comment pointed
out that the reference device may be
located in a third party calibration
laboratory.
(Response) Accuracy tests for
temperature-indicating devices may be
performed by the processor or by a third
party calibration laboratory. Processors
who perform their own accuracy test
must ensure that the reference device
they use is accurate and must maintain
records to document that accuracy. In
this final rule, we clarify that the
required records of the accuracy tests for
reference devices are for reference
devices maintained by the processor
(final §§ 113.40(a)(1), (b)(1), (c)(1),
(d)(1), (e)(1), (f)(1), and (g)(1)(i)(A),
113.87(c), and 113.100(d)).
(Comment 16) One comment
recommended that processors be
required to implement a method or
process for identifying when a
temperature-indicating device needs to
be calibrated. The comment pointed out
that inexpensive software packages are
readily available for this purpose.
(Response) We recognize that
processors may desire to establish a
system to prompt them when scheduled
activities, such as calibrations, need to
be performed. Although available
software may be appropriate for that
purpose, we do not agree that the
regulations should require processors to
develop or use existing software or any
other specific method or system to
identify when a temperature-indicating
device needs to be calibrated. Processors
must test temperature-indicating
devices for accuracy upon installation
and at least once a year thereafter, or
more frequently if necessary (final
§ 113.40(a)(1), (b)(1), (c)(1), (d)(1), (e)(1),
(f)(1), and (g)(1)(i)(A)). The appropriate
frequency for the accuracy test should
be determined based on previous
accuracy test results, evidence of
damage, and other factors or situations
that cause the accuracy of the
temperature-indicating device to be
questionable.
(Comment 17) One comment objected
to the preamble statement, ‘‘FDA
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11897
recommends, but is not proposing to
require, a dual probe design.’’ (72 FR
11989 at 11993). According to the
comment, FDA’s recommendation for a
dual probe design will lead companies
to purchase a dual probe unit to reduce
any potential conflict with FDA. The
comment stated that the dual probe
design is a patented technology and
other designs or mechanisms may be
used for detecting malfunctions.
(Response) In the preamble to the
proposed rule, FDA stated, ‘‘The design
of the mercury-in-glass thermometer
makes it relatively easy to detect a
malfunction, including those caused by
environmental conditions, because most
are associated with a broken
thermometer, separated column, or scale
slippage. However, malfunction of other
temperature-indicating devices may
need to be detected by means other than
observation. For example, a
temperature-indicating device could be
designed with a dual probe sensor that
would enable detection of loss of
accuracy of one of the probes when the
probe readings do not agree. FDA
recommends, but is not proposing to
require, a dual probe design. FDA
recognizes that specific design
specifications for temperatureindicating devices may limit the
flexibility of the regulation for current
and future technologies’’ (72 FR 11990 at
11993). Thus, in the preamble to the
proposed rule, we discussed a dual
probe sensor as one means to detect a
malfunction of a temperature-indicating
device. We agree that a dual probe
sensor is not the only design,
mechanism, or process that may help
detect temperature-indicating device
failures. Therefore, this final rule does
not require a dual probe design to detect
malfunctions or failures of a
temperature-indicating device.
(Comment 18) One comment objected
to the requirement for ‘‘written
documentation,’’ found in proposed
§§ 113.40(a)(1)(ii), (b)(1)(ii), (c)(1)(ii),
(d)(1)(ii), (e)(1)(ii), (f)(1)(ii), and
(g)(1)(i)(A)(2). The comment indicated
that the term ‘‘written’’ implies handwritten documentation and will limit
new documentation technologies. The
comment stated that the term ‘‘written’’
should be removed to allow for means
of documentation other than just written
records, especially since the Agency
proposed in § 113.100(f) to allow
electronic records. The comment also
stated that the term ‘‘written’’ should be
removed from other sections of the
regulations that apply to records.
(Response) We do not agree that the
term ‘‘written’’ implies that the
documents are hand-written. Written
documentation may be generated
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mechanically, such as when a stylus
generates a tracing onto a paper chart,
or electronically, including computer
generated documents. However, we do
agree that the term is not necessary for
describing the requirements for
establishing and maintaining records.
Therefore, in this final rule, we used the
term ‘‘record’’ or ‘‘records’’ without the
qualifying term ‘‘written’’ (final
§§ 113.87(e) and 113.100(b) and (e)). For
consistency, we also removed the
qualifying term ‘‘written’’ from
§ 113.87(b). In addition, where the term
‘‘written documentation’’ is intended to
mean ‘‘records’’ that must be established
and maintained, we changed the term
‘‘written documentation’’ to ‘‘records’’
(final § 113.40(a)(1)(ii), (b)(1)(ii),
(c)(1)(ii), (d)(1)(ii), (e)(1)(ii), (f)(1)(ii),
and (g)(1)(i)(A)(2)).
(Comment 19) One comment
recommended that proposed
§ 113.40(b)(6)(ii) on water circulation be
redesignated as new § 113.40(b)(9). The
comment suggested that it was
inappropriate to place the requirements
for water circulation and for air supply
in the same section, specifically
proposed § 113.40(b)(6)(i) and (b)(6)(ii),
which, according to the comment,
respectively addressed air supply and
water control. The comment stated that,
for discontinuous water retort, air
supply and water circulation are not
related functions as they are for vertical
water retorts covered in § 113.40(b).
(Response) The proposed rule does
not have a § 113.40(b)(6)(ii). Because the
comment was related to water
circulation for discontinuous agitating
retorts, we assume the comment was
requesting redesignation of proposed
§ 113.40(e)(6)(ii). We also assume the
comment was comparing proposed
§ 113.40(e)(6)(ii), related to water
circulation in discontinuous agitating
retorts, to proposed § 113.40(b)(10)(ii),
related to water circulation in still
retorts, including vertical still retorts.
We reviewed the structure of proposed
§ 113.40(b)(10) and (e)(6) and agree that
separating the requirements for the air
supply and controls and the water
circulation functions into distinct
paragraphs for both discontinuous
agitating and still retorts enhances the
clarity of the regulation. We also
determined that, based on changes to
proposed § 113.40(e)(8), as explained in
response to Comment 20, proposed
§ 113.40(b)(9) and (e)(8), relating to the
water level indicator, should be
redesignated to immediately precede
proposed § 113.40(b)(10)(ii) and
(e)(6)(ii), respectively, relating to water
circulation. Thus, in this final rule, we
redesignated proposed § 113.40(b)(9),
(b)(10)(i), and (b)(10)(ii) as final
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§ 113.40(b)(10), (b)(9), and (b)(11),
respectively. We redesignated proposed
§ 113.40(e)(6)(ii) and (e)(8) as final
§ 113.40(e)(7) and (e)(6)(ii), respectively.
We made conforming changes to the
numbering of proposed § 113.40(b)(11),
(b)(12), (b)(13), and (b)(14), which is
now final § 113.40(b)(12), (b)(13),
(b)(14), and (b)(15), respectively.
Similarly, we redesignated proposed
§ 113.40(e)(6)(ii) and (e)(7), as final
§ 113.40(e)(7) and (e)(8), respectively.
(Comment 20) One comment
suggested revising proposed
§ 113.40(b)(6), relating to air supply and
controls, to clarify that the requirements
apply only if air is used for providing
overpressure. The comment also
suggested revising proposed
§ 113.40(e)(8), which requires a water
level indicator and operator checks of
the water level to ensure that water
covers the top layer of containers during
the entire come-up time and processing
periods. The comment requested
revisions to clarify that the requirements
of proposed § 113.40(e)(8) apply only if
water level is determined to be a critical
factor in the scheduled process or retort
operating procedures. According to the
comment, these revisions would
accommodate current systems for
pressure processing in discontinuous
agitating retorts that utilize steam as the
source of overpressure. The comment
stated that for such systems, the
processing authority may have
determined that water level is not
critical to the scheduled process
because of the influences of steam in the
retort headspace area and the
continuous rotation of the retort baskets.
(Response) Because proposed
§ 113.40(b)(6) does not relate to air
supply and controls, but is instead
about crate supports, we assume here as
we did in our response to Comment 19
that the comment is referring to
proposed § 113.40(e)(6)(i), relating to air
supply and controls for pressure
processing in water in discontinuous
agitating retorts. Proposed
§ 113.40(e)(6)(i) requires that a means be
provided for introducing compressed air
at the proper pressure and rate. We
agree with the comment that the
requirement of proposed
§ 113.40(e)(6)(i) applies only if air is
used for providing overpressure. We
also agree that the requirement of
proposed § 113.40(e)(6)(ii) for a water
level indicator and recorded checks of
the water level during processing
should be revised to accommodate
discontinuous agitating retorts that
utilize steam as the source of
overpressure. Accordingly, in final
§ 113.40(e)(6)(i) and (e)(6)(ii), we
clarified that the requirements relating
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to air supply and controls and to the
water level indicator apply only if air is
used for providing overpressure.
(Comment 21) One comment
suggested revising proposed
§ 113.40(b)(10)(ii), which requires the
water circulation pump to be equipped
with a bleeder to remove air when
starting operations. The comment
suggested revising this requirement to
allow for use of other suitable devices
for air removal.
(Response) We agree that proposed
§ 113.40(b)(10)(ii), redesignated as
§ 113.40(b)(11) in this final rule, should
be revised to allow for use of water
circulation pumps, other than a water
circulation pump with a bleeder,
designed to ensure proper heat
distribution. To ensure proper heat
distribution, the water circulation pump
must be designed to properly start the
flow of water and to maintain the flow
of water at the appropriate flow rate. To
obtain the appropriate flow rate, the
water circulation pump must be
designed or equipped with a suitable
means, such as a bleeder, to remove air
from the pump chamber or the pump
must be self priming. In addition, the
pumping system must ensure that it
avoids cavitation, i.e., changes in water
pressure caused by the formation of
cavities or voids within the circulating
water. Water circulation pumps that use
mechanisms other than bleeders to
remove air must be designed to ensure
appropriate water circulation and to
prevent cavitation.
To clarify this requirement, in
§ 113.40(b)(11) of this final rule we
specify that the water circulation pump
must be designed to provide proper flow
on startup and during operation, such as
with a bleeder or other suitable means
to remove air during startup and with an
appropriate device or design to prevent
pump cavitation during operation. In
addition, the pump must be equipped
with a signaling device to warn the
operator when it is not running. For
consistency, we made similar changes to
proposed § 113.40(e)(6)(ii) (redesignated
as § 113.40(e)(7) in this final rule). In
final § 113.40(b)(11) and (e)(7), we
removed the reference to ‘‘pilot light’’ as
the example of a signaling device to
avoid the appearance of preference for
a pilot light signaling device and to
provide flexibility for processors to
determine an appropriate signaling
device.
(Comment 22) One comment agreed
with the provision of proposed
§ 113.40(b)(1)(v) that allows a
temperature-indicating device to be
installed in a separate well or sleeve,
i.e., ‘‘If a separate well or sleeve is used,
there must be adequate circulation to
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ensure accurate temperature
measurement.’’ However, the comment
indicated that the provision appears to
conflict with another requirement in
proposed § 113.40(b)(1)(v) for the
temperature-indicating device sensor to
extend directly into the water a
minimum of at least 2 inches (5.1
centimeters) without a separable well or
sleeve.
(Response) We agree that additional
clarification is needed. In this final rule,
we revised proposed § 113.40(b)(1)(v)
and a similar requirement in proposed
§ 113.40(e)(1)(v) to clarify that the
temperature-indicating device sensor
must be installed directly into the retort
shell or in a separate well or sleeve
attached to the retort. In addition, for all
retorts covered by these sections, the
temperature-indicating device sensor
must be located so that it is beneath the
surface of the water throughout the
process and where there is adequate
circulation to ensure accurate
temperature measurement. We also
removed the requirement for the
temperature-indicating device sensor to
extend at least 2 inches (5.1 centimeters)
directly into the water when the
temperature-indicating device sensor is
not located in a separate well or sleeve.
We believe the requirement for adequate
water circulation to ensure accurate
temperature measurement obviates the
need to specify how far the temperatureindicating device sensor must extend
into the water and allows for use of
alternative technologies.
(Comment 23) One comment noted
that proposed § 113.40(f)(1)(v) should be
revised to clarify that placement
requirements in the steam dome and the
hydrostatic water leg are for the
temperature-indicating device sensor.
(Response) We agree. In this final
rule, we revised proposed
§ 113.40(f)(1)(v) to clarify that the
placement requirements in the steam
dome and the hydrostatic water leg
apply to the temperature-indicating
device sensor, rather than the entire
temperature-indicating device.
(Comment 24) One comment stated
that the requirement for the
temperature-recording device sensor to
be installed either within the retort shell
or in a well attached to the shell is
misplaced in the paragraph heading,
Temperature controller (proposed
§ 113.40(a)(2)(iv), (c)(2)(iv), (d)(2)(iv),
(e)(2)(iv), and (f)(2)(iv)). The comment
indicated that the statement applies to
all temperature-recording device
sensors, but its placement in the
regulations implies that it applies only
to combination recording-controlling
devices. The comment suggested
moving the statement relating to
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installation of the sensor, along with the
requirement for the temperaturerecording device sensor well to have a
1⁄16-inch (1.5 millimeters) or larger
bleeder, to a separate paragraph.
(Response) We agree. In this final
rule, we moved the statements relating
to installation of the sensor and, where
relevant, the requirement for the
temperature-recording device sensor
well to have a 1⁄16-inch (1.5 millimeters)
or larger bleeder to the paragraph
heading, Temperature-recording device
(final § 113.40(a)(2), (c)(2), (d)(2), (e)(2),
and (f)(2)).
(Comment 25) One comment objected
to the requirement in proposed
§ 113.40(e)(1)(v) for the temperatureindicating device sensor to be installed
either within the retort shell or in an
external well attached to the retort. The
comment indicated that placement of
the temperature-indicating device in the
suction manifold shows good agreement
with temperatures inside the retort once
the Cook Hold step begins. According to
the comment, this placement is an
improvement over using a thermometer
well, since the water line for a partial
immersion process is normally below
the feed leg of the thermometer well and
the temperature at that location may not
be representative of the retort
temperature. The comment suggested
revising § 113.40(e)(1)(v) by adding the
following language to permit alternative
sensor placement, if appropriately
documented: ‘‘Other installations
deviating from these sensor locations
may be used if the processor has
evidence, on file, in the form of heat
distribution data that its installation
accomplishes adequate heat
distribution. Such documentation is
likely to include heat distribution
studies conducted and documented by
the processor to show that the process
temperature will be reached once the
Cook Hold time begins.’’
(Response) We do not agree with the
comment’s recommendation that
§ 113.40(e)(1)(v) should state that
process deviations relating to placement
of temperature-indicating device sensors
may be acceptable if supported by heat
distribution data. Section 108.35 states
the requirements for submitting
information to demonstrate process
adequacy for a system design that
deviates from the requirements of the
regulations. A change in the design of a
system for processing in water in
discontinuous agitating retorts, such as
placement of a temperature-indicating
device sensor in a suction manifold
rather than within the retort shell or in
an external well attached to the retort,
would require substantiation by
qualified scientific authority as to its
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adequacy, including, for example, heat
distribution studies as suggested by the
comment. Such information must be
submitted to FDA (§ 108.35(c)(2)(ii) (21
CFR 108.35(c)(2)(ii))).
(Comment 26) One comment
expressed concern that proposed
§ 113.40(a)(2), which requires each
retort to have an accurate temperaturerecording device, does not define the
term ‘‘accurate’’ or state how to
determine that a temperature-recording
device is accurate. The comment
suggested using the same calibration
method for temperature-recording
devices as used for temperatureindicating devices and reference devices
by requiring annual calibrations of
temperature-recording devices with
NIST traceability. The comment stated
that this would effectively allow the
temperature-recording device to be used
as a secondary component of a
‘‘redundant system’’ to verify the
accuracy of the temperature-indicating
device. Accordingly, the temperatureindicating device would still be ‘‘the
standard’’ device and should still be
required to have the characteristics of
high accuracy and reliability. The
comment indicated that if the
temperature-recording device is
adjusted to the temperature-indicating
device and the temperature-indicating
device slowly drifts, this may not be
known until the next calibration cycle,
which could be up to a year later.
However, according to the comment, if
the devices are allowed to vary within
their individual established calibration
tolerances, it will be known if one
device drifts out of its tolerance. The
comment stated that adjusting the
temperature-recording to the
temperature-indicating device does not
ensure the accuracy of the temperaturerecording device or the recorded data.
(Response) This final rule requires the
temperature-recording device to be
adjusted to agree as nearly as possible
with, but to be in no event higher than,
the temperature-indicating device
during the process time (final
§ 113.40(a)(2)(iii), (b)(2)(iii), (c)(2)(iii),
(d)(2)(iii), (e)(2)(iii), (f)(2)(iii), and
(g)(1)(i)(B)(3)). Processors must ensure
that the temperature-indicating device is
accurate during processing and that the
recording mechanism of the
temperature-recording device is
adjusted to and reflects the temperature
indicated by the temperature-indicating
device. For some temperature-recording
devices, such as those that record to a
chart, adjustments to the mechanism
that draws onto the chart are made by
hand based on visually determining
where the mechanism should be placed
in contact with the chart. Unavoidable
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imprecision relating to, for example,
manual placement of the recording
mechanism onto a chart, must result in
recording a temperature that is not
greater than the actual processing
temperature. A recorded temperature
that is higher than the actual processing
temperature may mean that the product
was not processed at or above the
required processing temperature (i.e.,
the product was under processed) and
may pose a health hazard. However, if
the temperature-recording device
records a temperature that is lower than
the actual processing temperature,
although the quality of the product may
be affected, processing at a higher
temperature than recorded (i.e., over
processing) does not create a health
hazard. Thus, although the recorded
temperature should reflect the actual
processing temperature as precisely as
possible, we believe the requirement to
not record a temperature that is higher
than the temperature-indicating device,
which must be accurate, provides an
appropriate parameter for ensuring that
the product is not under processed.
We believe processors should adjust
the temperature-recording device
mechanism for each batch at least at the
beginning of the process and, as
necessary, check the adjustment during
the process time to ensure compliance
with the regulation and to ensure that
the batch is processed at or above the
scheduled process temperature. To
emphasize that the adjustment must
occur with sufficient frequency to
ensure that the temperature-recording
device record reflects the temperature
indicated by the temperature-indicating
device, we revised the final rule to
require the temperature-recording
device to be adjusted with sufficient
frequency to ensure agreement as nearly
as possible with, but to be in no event
higher than, the temperature-indicating
device during processing (final
§ 113.40(a)(2)(iii), (b)(2)(iii), (c)(2)(iii),
(d)(2)(iii), (e)(2)(iii), (f)(2)(iii), and
(g)(1)(i)(B)(3)).
(Comment 27) One comment
suggested replacing the term ‘‘recording
chart’’ with ‘‘temperature-recording
device record’’ in proposed
§ 113.40(c)(8)(ii).
(Response) We agree. In
§ 113.40(c)(8)(ii) of this final rule, we
replaced the term ‘‘recording chart’’ with
‘‘temperature-recording device record.’’
Also, because the term ‘‘marked’’ may be
interpreted to mean a manual action, for
clarity and to allow for use of alternative
technologies, we replaced the term
‘‘marked’’ with ‘‘indicated’’ in
§ 113.40(c)(8)(ii) and (c)(9).
(Comment 28) One comment
suggested that the statement that air-
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operated temperature controllers should
have adequate filter systems to ensure a
supply of clean, dry air is misplaced in
the regulations (proposed
§ 113.40(a)(2)(iv), (b)(2)(iv), (c)(2)(iv),
(d)(2)(iv), (e)(2)(iv), and (f)(2)(iv)). The
comment stated that, because this
statement applies to all air-operated
temperature or steam control systems,
regardless of whether or not it is a
combination recorder-controller, it
should be moved to proposed
§ 113.40(a)(4), (b)(4), (c)(4), (d)(4), (e)(4),
and (f)(5), respectively, which set out
the requirements for the steam
controller.
(Response) We agree. In this final
rule, we moved the statement that airoperated temperature controllers should
have adequate filter systems to ensure a
supply of clean, dry air from proposed
§ 113.40(a)(2)(iv), (b)(2)(iv), (c)(2)(iv),
(d)(2)(iv), (e)(2)(iv), and (f)(2)(iv) to final
§ 113.40(a)(4), (b)(4), (c)(4), (d)(4), (e)(4),
and (f)(5). In addition, for consistency in
terminology, we replaced the term
‘‘recording-controlling instrument’’ with
‘‘recorder-controller’’ in final
§ 113.40(a)(2)(iv), (a)(4), (b)(2)(iv), (b)(4),
(c)(2)(iv), (c)(4), (d)(2)(iv), (d)(4),
(e)(2)(iv), (e)(4), (f)(2)(iv), and (f)(5).
(Comment 29) One comment stated
that the requirement in proposed
§ 113.40(g)(1)(i)(E) for the differential
pressure recorder-controller to be
installed on the product-to-product
regenerator is confusing because it
implies that the recorder-controller
needs to be physically attached to the
product-to-product regenerator. Thus,
according to the comment, the
requirement does not accommodate
operational practices where recording
and control are done in remote systems.
The comment stated that the pressure
sensing device, rather than the recordercontroller, is installed on the
regenerator.
(Response) We agree with the
comment’s suggestion to allow for use of
alternative differential pressure
recorder-controllers by eliminating the
requirement for the differential pressure
recorder-controller to be installed on the
product-to-product regenerator. In this
final rule, we clarify that when a
product-to-product regenerator is used,
it must be equipped with an accurate
differential pressure recorder-controller
(final § 113.40(g)(1)(i)(E)).
(Comment 30) One comment stated
that the scale division requirements for
differential pressure recorder-controllers
in proposed § 113.40(g)(1)(i)(E) do not
allow for use of differential pressure
recorder-controllers that incorporate
alternative technologies, such as digital
recordings, for recording and controlling
differential pressure.
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(Response) We agree with the
comment. In this final rule, we clarify
that the requirements for scale divisions
apply to graphical recordings and
allowed for use of digital recordings, as
well as analog or graphical recordings
(final § 113.40(g)(1)(i)(E)(i) and
(g)(1)(i)(E)(ii)). We also clarified that the
differential pressure recorder-controller
must be accurate to within 2 pounds per
square inch (13.8 kilopascals) and that
the sensor and the recorder of the
differential pressure recorder-controller
must be tested for accuracy against an
accurate reference device (final
§ 113.40(g)(1)(i)(E)).
Although the comment did not
request a similar change for pressure
gages, in this final rule, for consistency,
we changed the recommendation for
each retort to be equipped with a
pressure gage that is ‘‘graduated in
divisions of 2 pounds per square inch
(13.8 kilopascals) or less’’ to a
recommendation that each retort be
‘‘equipped with a pressure gage that is
accurate to 2 pounds per square inch
(13.8 kilopascals) or less’’ (§ 113.40(a)(3),
(b)(3), (c)(3), (d)(3), (e)(3) and (f)(3)).
(Comment 31) One comment stated
that the requirement for the differential
pressure recorder-controller to be tested
for accuracy against a known accurate
standard pressure indicator upon
installation and at least once every 3
months of operation, is confusing and
not reflective of actual operating
conditions (proposed
§ 113.40(g)(1)(i)(E)). The comment
indicated that the pressure sensors,
rather than the controller, are tested for
accuracy and that the controller should
be tested for proper functioning. In
addition, the comment stated that the
required minimum frequency for testing
the differential pressure recordercontroller after installation should be
once per year, consistent with the
requirement for testing temperatureindicating devices, instead of once every
3 months.
(Response) We do not agree with the
comment’s suggestion to reduce the
requirement to test for accuracy from at
least once every 3 months to once every
year. The requirement to test the
differential pressure recorder-controller
for accuracy at least once every 3
months of operation is well established
(current § 113.40(g)(1)(i)(E). The
comment did not provide, and we do
not have, data to support the adequacy
of testing only once every year.
Accordingly, we are making no changes
in response to this comment.
(Comment 32) One comment
suggested revising proposed
§ 113.40(g)(1)(ii)(C) and (g)(2)(ii)(B) to be
consistent with § 113.40(g)(1)(ii)(B),
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which states that a processing deviation
must be handled in accordance with
§ 113.89 (21 CFR 113.89).
(Response) We agree that the
suggested revision clarifies and provides
consistency in the regulation. In this
final rule, we clarify that the processing
deviation must be handled in
accordance with final § 113.89
(§ 113.40(g)(1)(ii)(C) and (g)(2)(ii)(B)).
(Comment 33) One comment objected
to the way we expressed temperatures
in Fahrenheit, followed by a
parenthetical reference to the
temperature expressed in Celsius.
According to the comment, food
chemists use only metric equivalents
and their equipment is only calibrated
in metric units. The comment suggested
that we list the temperature in Celsius
followed by a parenthetical reference in
Fahrenheit, i.e., instead of 220 °F (104.4
°C), use 105 °C (221 °F). The comment
stated that the proposed temperature
conversions do not follow the Omnibus
Trade and Competitiveness Act of 1988.
The comment also objected to
expressing Celsius temperatures to four
digits.
(Response) We do not agree with the
comments suggestion to first list the
Celsius temperature, followed by a
parenthetical reference to the
Fahrenheit temperature. Thermal
processing temperatures are expressed
in Fahrenheit in the current low-acid
canned food regulations (part 113 (21
CFR part 113)) and many processors use
temperature-indicating devices that
express temperature in Fahrenheit. In
the proposed rule, we added
appropriate conversions to Celsius to
ensure consistency in such conversions.
Each conversion provided in the
proposed rule was carefully evaluated to
ensure that it appropriately expressed
the required Fahrenheit temperature, or
increments of temperature changes, and
that any rounding did not significantly
alter the intended temperature
measurement established in the
regulations in Fahrenheit. As
demonstrated by the one degree
Fahrenheit change in the comment’s
example, the conversion and rounding
of the Fahrenheit temperature, based on
the converted and rounded Celsius
temperature, may result in a change that
could significantly impact scheduled
processes established based on
Fahrenheit temperatures in the
regulation. The comment did not
provide a basis for changing the
required scheduled process
temperatures or cite specific provisions
of the Omnibus Trade and
Competitiveness Act of 1988 that would
be applicable to Fahrenheit conversions
in this regulation.
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The comment also did not explain the
basis for objecting to expressing Celsius
temperatures to four digits. We interpret
the comment to mean that, above 100
°C, the temperature should be rounded
to the nearest whole number, rather
than to the nearest tenth, which adds a
fourth digit to the temperature
measurement. We agree that it is not
necessary to convert the Fahrenheit
temperatures to the nearest tenth degree
Celsius. Rather, we believe rounding
should be to the nearest 0.5 degree
Celsius, consistent with the requirement
for temperature-indicating devices to be
accurate to 1 °F (0.5 °C) ((final
§ 113.40(a)(1)(iv), (b)(1)(iv), (c)(1)(iv),
(d)(1)(iv), (e)(1)(iv), (f)(1)(iv), and
(g)(1)(i)(A)(4)). Accordingly, in this final
rule we rounded the Celsius
temperatures up to the nearest 0.5
degree Celsius, i.e., we rounded 101.7
°C to 102 °C, 103.3 °C to 103.5 °C, 104.4
°C to 104.5 °C, and 107.2 °C to 107.5 °C
(final § 113.40(a)(12)(i)(A), (a)(12)(i)(B),
(a)(12)(i)(C), (a)(12)(i)(D), (a)(12)(ii)(A),
and (a)(12)(ii)(B)).
(Comment 34) One comment
indicated that using kilopascals as the
metric equivalent for pounds per square
inch may cause confusion. According to
the comment, many systems use other
units for pressure, such as bar. The
comment suggested that the
parenthetical addition of ‘‘kilopascals’’
at various locations in the proposed rule
be qualified with ‘‘or equivalent unit’’ to
support the use of the different, but
equivalent, ways of referring to
pressure.
(Response) We disagree with the
comment. Each measurement in the
regulations, including pounds per
square inch, may be converted to the
units appropriate for the equipment or
system used by the processor, provided
that the converted measurement does
not differ significantly from the U.S.
measurement in the regulation.
Processors are responsible for ensuring
that converted measurements are
consistent with the requirements of the
regulations, regardless of the unit of
measure used.
(Comment 35) One comment noted
that, in proposed § 113.40(d)(7) and
(d)(8), the word ‘‘schedules’’ should be
‘‘scheduled.’’
(Response) We agree. We revised
proposed § 113.40(d)(7) and (d)(8)
accordingly.
(Comment 36) One comment
suggested revising proposed
§ 113.40(g)(1)(ii)(E) to change the term
‘‘metering pump’’ to ‘‘flow controlling
device’’ to be consistent with changes in
proposed § 113.40(g)(1)(i)(F).
(Response) We agree that the term
‘‘metering pump’’ should be replaced
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11901
with a more current term. As noted by
the comment, in proposed
§ 113.40(g)(1)(i)(F), we used the term
‘‘flow controlling device.’’ However, we
believe the term ‘‘flow control device’’ is
more consistent with current
terminology. Thus, we replaced the
terms ‘‘flow controlling device’’ and
‘‘metering pump’’ with ‘‘flow control
device’’ in § 113.40(g)(1)(i)(F) and
(g)(1)(ii)(E) of this final rule.
(Comment 37) One comment objected
to the requirements in proposed
§ 113.60(d) for container handling
equipment to be designed, constructed,
and operated to preserve the can seam
or other container closure integrity and
for container handling equipment to be
checked with sufficient frequency and
repaired or replaced to prevent damage
to containers. The comment stated that
these proposed changes will not provide
greater public health protection than the
current regulations. According to the
comment, the proposed changes will not
provide FDA with any additional
enforcement tools because they do not
specify what processors must do to
comply with the requirements and,
thus, are subject to interpretation. The
comment requested that no change be
made to § 113.60(d) in the current
regulations.
(Response) We do not agree with the
comment’s request to make no change to
previous § 113.60(d), relating to
container handling equipment. Previous
§ 113.60(d) recommends specific
preventive measures that may be taken
to prevent damage to containers and
container closures, but does not clearly
express that the measures are a few
examples, rather than an exhaustive
expression of the processor’s
responsibility to ensure that the can
seam and container closure are not
compromised during post-process
handling. The proposed revision to
§ 113.60(d) was intended to clarify that
processors are responsible for ensuring
that container handling equipment used
in handling filled containers, including
automated and non-automated
equipment, is designed and operated to
preserve the can seam and container
closure integrity. This proposal allows
flexibility regarding appropriate design,
construction, and operation of container
handling equipment. We believe
processors currently ensure can seam
and container closure integrity without
prescriptive instructions from the
Agency. Also, we recognize that the
proposed revision does not establish a
new enforcement tool for FDA. The
revised language is intended to clarify
processors’ responsibilities relating to
post-process handling. We believe
consumer protection will be enhanced
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by processors who, as a result of the
clarification to § 113.60(d), evaluate
their post-process handling equipment
and procedures and either confirm that
they are adequate or correct
deficiencies.
(Comment 38) One comment
encouraged FDA to develop guidance
for processors and inspection personnel
on how to verify compliance with the
proposed revision to § 113.83, which
indicates that when a product is
reprocessed or a previously processed
product is blended into a new
formulation, this condition must be
covered in the scheduled process.
According to the comment, amending
existing process filings for thousands of
products that currently meet this new
requirement will be burdensome to both
the industry and FDA. The comment
suggested that a note in the processor’s
file from the processing authority
should satisfy this requirement.
(Response) Previous § 113.83 requires
the type, range, and combination of
variations encountered in commercial
production to be adequately provided
for in establishing the scheduled
process. Variations may occur due to
seasonal or growing fluctuations, variety
differences, or supplier processes.
Variations also may occur when a food
is reprocessed or when a previously
processed product is mixed with a batch
of the same unprocessed product before
it is processed. In proposed § 113.83 we
clarified that variations that occur due
to reprocessing or mixing processed and
unprocessed batches must be provided
for in the scheduled process. In this
final rule, we clarify in § 113.83 that
variations include those that occur due
to seasonal or growing fluctuations,
variety differences, supplier processes,
reprocessing, and mixing a batch of
processed product with the same
unprocessed product before it is
processed. Therefore, this clarification
does not represent a change from what
has already been required of processors.
Consistent with current
§ 108.35(c)(2)(ii), a processor who
intentionally makes a change in a
previously filed scheduled process by
changing a condition that is basic to the
adequacy of the scheduled process must
obtain substantiation by a qualified
scientific authority as to its adequacy,
promptly record the substantiation, and
obtain and file written verification from
the authority for review by FDA. In
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addition, within 30 days after the first
use, the processor must submit to FDA
a copy of the file record showing the
substantiation by a qualified scientific
authority.
(Comment 39) One comment stated
that proposed § 113.100(g) duplicates, in
part, the requirements of § 108.35(h).
The comment recommended removing
the requirement from § 113.100(g) or, if
retained, making the language identical
to the language in § 108.35(h).
(Response) We agree with the
comment and deleted § 113.100(g) from
this final rule.
III. Minor Revisions in Regulations
We made minor revisions in this final
rule, including the following:
In final § 113.40(a)(12)(i)(C), we
corrected the metric conversion for 2.5
inches to 6.4 centimeters.
In final § 113.40(d)(6), we changed the
word ‘‘containing’’ to ‘‘continuing.’’
In final § 113.40(e)(7), we changed the
word ‘‘cross-section’’ to ‘‘crosssectional,’’ for consistency with use of
the term in final § 113.40(a)(7) and
(a)(12).
IV. Analysis of Economic Impacts
A. Final Regulatory Impact Analysis
FDA has examined the impacts of this
final rule under Executive Order 12866
and the Regulatory Flexibility Act (5
U.S.C. 601–612), and the Unfunded
Mandates Reform Act of 1995 (Pub. L.
104–4). Executive Order 12866 directs
agencies to assess all costs and benefits
of available regulatory alternatives and,
when regulation is necessary, to select
regulatory approaches that maximize
net benefits (including potential
economic, environmental, public health
and safety, and other advantages;
distributive impacts; and equity). The
Agency believes that this final rule is
not a significant regulatory action under
the Executive Order.
1. Need for Regulation
This final rule is needed to address
inflexibility in the current regulations
with regard to the requirement to use
mercury-in-glass thermometry in lowacid canned food manufacturing, as well
as to update and clarify current
regulations. Previous regulations for
thermally processed low-acid foods in
hermetically sealed containers, except
for aseptic packaging and processing,
required the exclusive use of mercury-
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in-glass thermometers for indicating
temperatures during food processing.
The requirement for exclusive use of
mercury-in-glass thermometers reflects
the absence of alternatives on the
market at the time current regulations
became effective in 1973. Because of
technological advances in thermometry
since that time, alternatives to mercuryin-glass thermometers may now be
available for the low-acid canned food
industry.
Moreover, the number and variety of
low-acid canned food products, the
technologies, and the countries where
they are processed have changed
substantially since 1973 when the lowacid canned food regulations became
effective. Data on imported foods
obtained from FDA’s ‘‘Consumption of
Imported Foods’’ model indicates that
approximately 15 billion pounds of lowacid canned food were imported from
more than 100 countries in 2006 (Ref.
5). Provisions in the regulations issued
in 1973 that were targeted toward
technologies at that time may be less
clear when applied to technologies
being used today.
2. Costs and Benefits of Revisions
Suggested by Comments
There were no comments that directly
addressed the economic sections in the
proposed regulatory impact analysis.
We evaluated the revisions to the
proposed rule to determine whether
they may have implications for costs
and benefits of this final rule. We
identify each revision to the proposed
rule that may have implications for the
costs and benefits of this final rule as
belonging to one of three categories of
provisions, each category distinguished
by the way it contributes to the costs
and benefits. The categories of
provisions are: Revisions to proposed
recordkeeping requirements reported in
table 1 of this document, revisions to
the proposed non-recordkeeping
requirements that may facilitate
adoption of alternative technologies
reported in table 2 of this document,
and other minor revisions. Even though
many of the revisions lie outside the
framework of the economic analysis in
the proposed rule, their categorization
may help identify any potential costs
and benefits. The costs and benefits of
this final rule are reported in table 3 of
this document.
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TABLE 1—REVISIONS TO PROPOSED RECORDKEEPING REQUIREMENTS
Proposed 21 CFR Section
Final 21 CFR Section
Revision
113.40(a)(1)(ii)(A) and (a)(1)(ii)(B), 113.40(b)(1)(ii)(A)
and (b)(1)(ii)(B), 113.40(c)(1)(ii)(A) and (c)(1)(ii)(B),
113.40(d)(1)(ii)(A) and (d)(1)(ii)(B), 113.40(e)(1)(ii)(A)
and (e)(1)(ii)(B), 113.40(f)(1)(ii)(A) and (f)(1)(ii)(B),
113.40(g)(1)(i)(A)(2)(i) and (g)(1)(i)(A)(2)(ii).
113.40(a)(1)(ii)(A) and (a)(1)(ii)(B), 113.40(b)(1)(ii)(A)
and (b)(1)(ii)(B), 113.40(c)(1)(ii)(A) and (c)(1)(ii)(B),
113.40(d)(1)(ii)(A) and (d)(1)(ii)(B), 113.40(e)(1)(ii)(A)
and (e)(1)(ii)(B), 113.40(f)(1)(ii)(A) and (f)(1)(ii)(B),
113.40(g)(1)(i)(A)(2)(i) and (g)(1)(i)(A)(2)(ii).
113.40(a)(1)(ii)(A) and (a)(1)(ii)(B), 113.40(b)(1)(ii)(A)
and (b)(1)(ii)(B), 113.40(c)(1)(ii)(A) and (c)(1)(ii)(B),
113.40(d)(1)(ii)(A) and (d)(1)(ii)(B), 113.40(e)(1)(ii)(A)
and (e)(1)(ii)(B), 113.40(f)(1)(ii)(A) and (f)(1)(ii)(B),
113.40(g)(1)(i)(A)(2)(i) and (g)(1)(i)(A)(2)(ii).
113.100(c)(3) and (d)(3) .....
Make explicit the records requirements that apply when
an accuracy test for a temperature-indicating device
and for a reference device that is maintained by the
processor is conducted by an outside facility.
113.100(c)(5) and (d)(5) .....
Clarify that records of the accuracy of a temperature-indicating device and a reference device maintained by
the processor must include the date and results of
each accuracy test, including the amount of calibration adjustment.
Indicate ‘‘[t]he date on or before which the next accuracy test must be performed’’ instead of the proposed
‘‘the date of the next scheduled accuracy test.’’
FDA believes that the information
required by this final rule to be
established and maintained for accuracy
tests is currently generated even though
it may not currently be permanently
recorded. We estimate that the revisions
113.100(c)(6) and (d)(6) .....
to the proposed records requirements
reported in table 1 of this document will
add very little or no additional costs to
the recordkeeping costs estimated in the
analysis of the proposed rule. Thus, the
estimated costs of the records of the
accuracy tests for this final rule are not
different than those estimated for the
analysis of the proposed rule (72 FR
11990 at 11999, March 14, 2007).
TABLE 2—REVISIONS TO PROPOSED NON-RECORDKEEPING REQUIREMENTS THAT MAY FACILITATE ADOPTION OF
ALTERNATIVE TECHNOLOGIES
Revised 21 CFR Section
Revision
113.40(a)(1),
113.40(b)(1),
113.40(c)(1),
113.40(d)(1), 113.40(e)(1), 113.40(f)(1) and
(g)(1)(i)(A), 113.87(c).
113.40(a)(1)(iv),
113.40(b)(1)(iv),
113.40(c)(1)(iv), 113.40(e)(1)(iv) and (f)(1)(iv),
113.40(g)(1)(i)(A)(4).
Proposed 113.40(b)(10)(ii): Final 113.40(b)(11)
Proposed 113.40(e)(6)(ii): Final 113.40(e)(7)
113.40(g)(1)(i)(E) ................................................
Replace ‘‘an accurate calibrated reference device’’ with ‘‘a reference device for which the accuracy is traceable to a National Institute of Standards and Technology (NIST), or other national metrology institute, standard reference device.’’
Replace ‘‘easily readable to’’ with ‘‘accurate to’’ to describe the measurement uncertainty allowed for temperature-indicating devices.
mstockstill on DSKH9S0YB1PROD with RULES2
130.40(g)(1)(i)(F) and (g)(1)(ii)(E) ......................
The costs for the revisions to the
proposed rule of non-recordkeeping
requirements that may facilitate
adoption of alternative technologies are
estimated to be zero since the adoption
of alternative technologies is voluntary
and there would be no additional health
risks from their adoption. The benefits
of these revisions are estimated to be
positive since they would allow
additional flexibility for adopting
alternative thermometry and other
technologies that, consistent with the
framework in the analysis of the
proposed rule, could slightly improve
labor productivity in the manufacture of
low-acid canned food.
Other revisions in this final rule
include those that are editorial in nature
and clarifications of existing regulations
that have neither additional costs nor
additional benefits to those considered
in the analysis of the proposed rule (72
FR 11990 at 11999, March 14, 2007).
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Change the term ‘‘pilot light or other signaling device’’ to ‘‘signaling device’’ on the pump that
controls water circulation to allow for the use of alternative signaling devices.
Clarify that recordings for differential pressure recorder-controllers may be analog or graphical
or digital.
Replace ‘‘metering pump’’ with ‘‘flow control device‘‘.
3. Regulatory Options
This section reports estimates of the
costs and benefits of several regulatory
options. The regulatory options include:
(a) No new regulation; (b) allow
flexibility to use temperature-indicating
devices, including mercury-in-glass
thermometers, without explicit
recordkeeping requirements; and (c)
final rule—Option (b), with explicit
recordkeeping requirements for
accuracy tests for temperatureindicating devices and reference devices
maintained by the processor.
• Option (a)—No new regulation.
There would be neither costs nor
benefits from this option.
• Option (b)—Allow flexibility to use
temperature-indicating devices,
including mercury-in-glass
thermometers, without explicit
recordkeeping requirements.
There would be neither costs nor
benefits from this option.
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• Option (c)—Final rule—Option (b),
with explicit recordkeeping
requirements for accuracy tests for
temperature-indicating devices and
reference devices maintained by the
processor.
Tables 3 and 4 of this document
report the costs and benefits of this final
rule based on estimates derived in the
analysis of the proposed rule and
modified in accordance with changes to
the final rule, as indicated in the tables.
In the analysis of the proposed rule, we
estimated the costs to be from the
recordkeeping provisions that involved
one-time and recurring costs. The
benefits from the proposed rule were
from the reduced presence of mercury
in food processing facilities, the reduced
mercury cleanup and remediation costs,
and improved labor productivity due to
the voluntary adoption of alternative
temperature device technologies. In
addition, benefits from the
recordkeeping provisions were from the
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enhanced ability to track critical
accuracy test data, particularly during
the transition from mercury-in-glass
thermometers to alternative
temperature-indicating devices (72 FR
11990 at 11999, March 14, 2007).
TABLE 3—COSTS OF THE FINAL RULE
One-time recordkeeping costs
Design of new recordkeeping forms ........................................................
Recordkeeping training .............................................................................
Recurring Costs (annual)
Recordkeeping 1 .......................................................................................
Purchase and additional testing of alternative devices ............................
1 Estimates
Minimal.
Minimal.
$5,000–$23,000 plus a minimal amount in accordance to the changes
to the recordkeeping language.
Voluntarily incurred.
based on those reported in the analysis for the proposed rule.
TABLE 4—BENEFITS OF THE FINAL RULE
Benefits (annual)
Change in risk from low-acid canned foods ...................................................................................................................
Clarification of existing processor’s responsibilities .......................................................................................................
Avoided mercury cleanup costs 1 ...................................................................................................................................
Enhanced labor productivity from adopting alternative temperature-indicating devices and other processing technologies.
Enhanced ability to track critical accuracy performance data—especially during the transition period following the
adoption of alternative temperature indicating devices.
1 Estimates
The Regulatory Flexibility Act (RFA)
requires Agencies to analyze regulatory
options that would minimize any
significant impact of a rule on small
entities. An estimate of the cost of the
proposed rule on small entities was
made in the proposed rule. For firms of
all sizes, the per-firm costs were
estimated to be between $1 and $4 per
year for each of the estimated 6,700
firms. The per-firm costs for small firms
were estimated to be on the lower end
of that range. Based on these estimates,
FDA certified that the proposed rule
would not have a significant impact on
a substantial number of small entities.
Under the RFA, no further analysis is
required. For the complete discussion,
see the Regulatory Flexibility Analysis
of the proposed rule (72 FR 11990 at
11999 and 12003 to 12004, March 14,
2007). No comments objected to or
suggested significant modifications to
the estimates of the per-firm costs in the
regulatory flexibility analysis in the
proposed rule.
C. Unfunded Mandate Analysis
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Not quantified.
based on those reported in the analysis for the proposed rule.
B. Regulatory Flexibility Analysis
Section 202(a) of the Unfunded
Mandates Reform Act of 1995 requires
that agencies prepare a written
statement, which includes an
assessment of anticipated costs and
benefits, for ‘‘any rule that includes any
Federal mandate that may result in the
expenditure by State, local, and Tribal
governments, in the aggregate, or by the
private sector, of $100,000,000 or more
(adjusted annually for inflation) in any
VerDate Mar<15>2010
No change.
Not quantified.
$31,000–$152,000.
Not quantified.
18:13 Mar 02, 2011
Jkt 223001
1 year.’’ The current threshold after
adjustment for inflation is $135 million,
using the most current (2009) Implicit
Price Deflator for the Gross Domestic
Product. FDA does not expect this final
rule to result in any 1-year expenditure
that would meet or exceed this amount.
V. Paperwork Reduction Act of 1995
This final rule contains information
collection provisions that are subject to
review by OMB under the PRA (44
U.S.C. 3501–3520). The final rule
revises information collection
requirements in part 113 that are
currently approved under OMB control
number 0910–0037 (expires August 31,
2011). Comments on the information
collection requirements currently
approved under OMB control number
0910–0037, as amended by the
information collection provisions of this
final rule, are being solicited in a
separate notice published elsewhere in
this issue of the Federal Register. That
notice also announces that FDA has
submitted the information collection
provisions of the final rule to OMB for
approval, along with a request for
extension of the related information
collection provisions already approved
under OMB control number 0910–0037,
as revised by the final rule. Prior to the
effective date of this final rule, FDA will
publish a notice in the Federal Register
announcing OMB’s decision to approve,
modify, or disapprove the information
collection provisions in this final rule.
An Agency may not conduct or sponsor,
and a person is not required to respond
to, a collection of information unless it
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displays a currently valid OMB control
number.
In compliance with the PRA (44
U.S.C. 3506(c)(2)(B)), the Agency
requested public comment on the
information collection provisions of the
proposed rule (72 FR 11990 at 12004).
The proposed rule also stated that FDA
had submitted the information
collection provisions to OMB for review
(72 FR 11990 at 12005). However, due
to an administrative error, the Agency
did not actually do so, and therefore is
submitting them to OMB now. No
public comments to the analysis of the
information collection provisions in the
proposed rule suggested that we modify
our burden estimates. Thus, we have not
changed our estimates of the annual
frequency per recordkeeping or the
hours per record. We have, however,
increased the estimated number of
recordkeepers to reflect growth in the
low-acid canned food processing
industry since the 2007 proposed rule.
Title: Recordkeeping Requirements
for Temperature-Indicating Devices.
Description: The information to be
collected is related to accuracy tests of
temperature-indicating devices and
reference devices maintained by
processors of low-acid canned foods.
These tests must be performed to ensure
the accuracy of the devices during the
processing of these foods. If these
devices are not accurate, the processor
cannot ensure that the low-acid canned
foods it produces are safe to eat, and
consumers may be harmed. The
recordkeeping requirements of the rule
are necessary to document that
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appropriate accuracy tests have been
performed with the appropriate
frequencies for each temperatureindicating device and each reference
device maintained by the processor.
Records of accuracy tests for these
devices also help processors determine
how frequently the devices should be
tested for accuracy. Much of the
information is currently generated for
accuracy tests performed under current
regulations. However, the information
may not be recorded as required under
the final rule.
Current low-acid canned food
regulations recommend, but do not
require, that processors keep records of
accuracy tests for mercury-in-glass
thermometers, including test date,
standard used, method used, and person
performing the test. This final rule
requires processors to keep records
documenting the accuracy of
temperature-indicating devices
(including but not limited to mercuryin-glass thermometers) and of reference
devices that are maintained by the
processor. These records include: The
identifier of the device being tested,
such as its tag or seal; the name of the
manufacturer of the device; the identity
of the reference device, equipment, and
procedures used for the accuracy test
and to adjust the device or, if an outside
facility conducts the accuracy test,
documentation tracing the accuracy to a
NIST or other national metrology
institute standard; the identity of the
person or facility that performed the
accuracy test and adjusted or calibrated
the device; the date and results of each
accuracy test, including the amount of
adjustment; and the date on or before
which the next accuracy test must be
performed.
Description of Respondents: The
respondents to this information
collection are commercial low-acid
canned food processors. Based on FDA’s
low-acid canned food manufacturers’
registration database as of September
2009, we estimate that there are
approximately 8,450 foreign and
domestic low-acid canned food
processing establishments.
Burden: The burden of the
recordkeeping requirement consists of
the setup time required to design and
establish a form for recording the
required information, and the additional
hours of labor needed to record the
information. The setup time required for
designing a new recordkeeping form is
assumed to be minimal since we
estimate that only a few data elements
required in the final rule are currently
unreported by some processors and that
only small modifications to a
processor’s recordkeeping form would
be required to accommodate the
additional data elements.
We estimate that the time needed to
comply with the recordkeeping
requirements of the final rule will be
small because current industry practice
is to keep track of most, if not all, of this
information. Because current incentives
to track accuracy of mercury-in-glass
thermometers may vary across the
industry, however, some information
that is currently generated during
accuracy tests may not be recorded as
required under the final rule. Thus, we
assume there will be a burden incurred
from the final rule to record information
that is currently generated, but not
recorded.
We assume that half of the industry
currently does not record all of the
device accuracy testing information that
the final rule requires. We further
assume that current practice by these
11905
firms is to leave unrecorded 1 to 4
separate pieces of information required
under the final rule, and that each piece
of information takes between 10 and 15
seconds to record. Consequently, we
estimate that half of all low-acid canned
food manufacturers will spend between
10 seconds and 1 minute (i.e., 1 × 10
seconds and 4 × 15 seconds) per device
to record information required in the
final rule.
Based on a survey conducted by FDA
between 1992 and 1993 of mercury-inglass thermometer calibration in the
low-acid canned food industry, we
estimate that low-acid food firms use an
average of 10 temperature-indicating
devices, including reference devices.
We estimate that 4,225 low-acid canned
food manufacturers (half of the
industry) currently do not fully record
the accuracy test results required by the
final rule. Because the regulations
specify that each device must be tested
upon installation and at least once a
year thereafter, or more frequently if
necessary to ensure accuracy, we
estimate that each device requires 1 to
2 tests per year (midpoint of 1.5 tests
per year). We therefore estimate the
annual frequency per recordkeeping to
be 15 (i.e., 10 devices × 1.5 tests per
year). We estimate the burden for
recording the additional information to
be between 10 and 60 seconds per
device (midpoint of 35 seconds or
0.0097 hours per device). Therefore, the
estimated total annual burden in hours
for the recordkeeping requirements of
the final rule is approximately 615
hours (63,375 × 0.0097 = 614.7 hours,
rounded to 615 hours). Table 5 of this
document reports the average annual
recordkeeping burden described
previously in this section of the
document.
TABLE 5–ESTIMATED ANNUAL RECORDKEEPING BURDEN 1
21 CFR Section
Number of
recordkeepers
Annual
frequency per
recordkeeping
Total annual
records
Hours per record
Total hours
113.100(c) and (d) ...........................................
4,225
15
63,375
0.0097
615
1 There
are no capital costs or operating and maintenance costs associated with this collection of information.
mstockstill on DSKH9S0YB1PROD with RULES2
VI. Federalism
FDA has analyzed this final rule in
accordance with the principles set forth
in Executive Order 13132. FDA has
determined that the rule does not
contain policies that have substantial
direct effects on the States, on the
relationship between the National
Government and the States, or on the
distribution of power and
responsibilities among the various
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18:13 Mar 02, 2011
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levels of government. Accordingly, the
Agency has concluded that the rule does
not contain policies that have
federalism implications as defined in
the Executive order and, consequently,
a federalism summary impact statement
is not required.
VII. References
We have placed the following
references on display in the Division of
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Dockets Management (HFA–305), Food
and Drug Administration, 5630 Fishers
Lane, rm. 1061, Rockville, MD 20857.
You may see them between 9 a.m. and
4 p.m., Monday through Friday. FDA
has verified the Web site addresses, but
FDA is not responsible for any
subsequent changes to the Web sites
after this document publishes in the
Federal Register.
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1. International Vocabulary of
Metrology—Basic and General Concepts
and Associated Terms (VIM), BIPM, IEC,
IFCC, ILAC, ISO, IUPAC, IUPAP, OIML,
3d ed., p. 21, definition 2.13, 2008;
accessed online October 20, 2010, at
https://www.bipm.org/utils/common/
documents/jcgm/JCGM_200_2008.pdf.
2. International Vocabulary of
Metrology—Basic and General Concepts
and Associated Terms (VIM), BIPM, IEC,
IFCC, ILAC, ISO, IUPAC, IUPAP, OIML,
3d ed., p. 29, definition 2.41, 2008;
accessed online October 20, 2010, at
https://www.bipm.org/utils/common/
documents/jcgm/JCGM_200_2008.pdf.
3. International Vocabulary of
Metrology—Basic and General Concepts
and Associated Terms (VIM), BIPM, IEC,
IFCC, ILAC, ISO, IUPAC, IUPAP, OIML,
3d ed., p. 19, definition 2.9, 2008;
accessed online October 20, 2010, at
https://www.bipm.org/utils/common/
documents/jcgm/JCGM_200_2008.pdf.
4. International Vocabulary of
Metrology—Basic and General Concepts
and Associated Terms (VIM), BIPM, IEC,
IFCC, ILAC, ISO, IUPAC, IUPAP, OIML,
3d ed., p. 25, definition 2.26, 2008;
accessed online October 20, 2010, at
https://www.bipm.org/utils/common/
documents/jcgm/JCGM_200_2008.pdf.
5. U.S. FDA, Consumption of
Imported Foods, Final Report. RTI
International, Contract 223–01–2466,
Task Order 11, RTI Project Number
0208184.011, August 2008.
List of Subjects in 21 CFR Part 113
Food packaging, Foods, Reporting and
recordkeeping requirements.
Therefore, under the Federal Food,
Drug, and Cosmetic Act and under
authority delegated to the Commissioner
of Food and Drugs, 21 CFR part 113 is
amended as follows:
PART 113—THERMALLY PROCESSED
LOW-ACID FOODS PACKAGED IN
HERMETICALLY SEALED
CONTAINERS
1. The authority citation for 21 CFR
part 113 continues to read as follows:
■
Authority: 21 U.S.C. 342, 371, 374;
42 U.S.C. 264.
■
2. Revise § 113.40 to read as follows:
mstockstill on DSKH9S0YB1PROD with RULES2
§ 113.40
Equipment and procedures.
(a) Equipment and procedures for
pressure processing in steam in still
retorts—(1) Temperature-indicating
device. Each retort shall be equipped
with at least one temperature-indicating
device that accurately indicates the
temperature during processing. Each
temperature-indicating device shall
have a sensor and a display. Each
temperature-indicating device and each
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reference device that is maintained by
the processor shall be tested for
accuracy against a reference device for
which the accuracy is traceable to a
National Institute of Standards and
Technology (NIST), or other national
metrology institute, standard reference
device by appropriate standard
procedures, upon installation and at
least once a year thereafter, or more
frequently if necessary, to ensure
accuracy during processing. Each
temperature-indicating device and each
reference device that is maintained by
the processor shall have a tag, seal, or
other means of identity.
(i) The design of the temperatureindicating device shall ensure that the
accuracy of the device is not affected by
electromagnetic interference and
environmental conditions.
(ii) Records of the accuracy of the
temperature-indicating device and of a
reference device that is maintained by
the processor shall be established and
maintained in accordance with
§ 113.100(c) and (d).
(iii) A temperature-indicating device
that is defective or cannot be adjusted
to the accurate calibrated reference
device shall be repaired before further
use or replaced.
(iv) A temperature-indicating device
shall be accurate to 1 °F (0.5 °C). The
temperature range of a mercury-in-glass
thermometer shall not exceed 17 °F per
inch (4 °C per centimeter) of graduated
scale. A mercury-in-glass thermometer
that has a divided mercury column shall
be considered defective.
(v) Each temperature-indicating
device shall be installed where it can be
accurately and easily read. The
temperature-indicating device sensor
shall be installed either within the retort
shell or in external wells attached to the
retort. External wells or pipes shall be
connected to the retort through at least
a 3⁄4-inch (2 centimeters) diameter
opening and equipped with a 1⁄16-inch
(1.5 millimeters) or larger bleeder
opening so located as to provide a full
flow of steam past the length of the
temperature-indicating device sensor.
The bleeders for external wells shall
emit steam continuously during the
entire processing period. The
temperature-indicating device—not the
temperature recording device—shall be
the reference instrument for indicating
the processing temperature.
(2) Temperature-recording device.
Each retort shall have an accurate
temperature-recording device. Each
temperature-recording device shall have
a sensor and a mechanism for recording
temperatures to a permanent record,
such as a temperature-recording chart.
The temperature-recording device
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sensor shall be installed either within
the retort shell or in a well attached to
the shell. Each temperature-recording
device sensor well shall have a 1⁄16-inch
(1.5 millimeters) or larger bleeder that
emits steam continuously during the
processing period.
(i) Analog or graphical recordings.
Temperature-recording devices that
create analog or graphical recordings
may be used. Temperature-recording
devices that record to charts shall be
used only with the appropriate chart.
Each chart shall have a working scale of
not more than 55 °F per inch (12 °C per
centimeter) within a range of 20 °F (10
°C) of the process temperature. Chart
graduations shall not exceed 2 °F (1 °C)
within a range of 10 °F (5 °C) of the
process temperature. Temperaturerecording devices that create multipoint
plottings of temperature readings shall
record the temperature at intervals that
will assure that the parameters of the
process time and process temperature
have been met.
(ii) Digital recordings. Temperaturerecording devices, such as data loggers,
that record numbers or create other
digital records may be used. Such a
device shall record the temperature at
intervals that will assure that the
parameters of the process time and
process temperature have been met.
(iii) Adjustments. The temperaturerecording device shall be adjusted with
sufficient frequency to ensure agreement
as nearly as possible with, but to be in
no event higher than, the temperatureindicating device during processing. A
means of preventing unauthorized
changes in adjustment shall be
provided. A lock or a notice from
management posted at or near the
temperature-recording device that
provides a warning that only authorized
persons are permitted to make
adjustments is a satisfactory means of
preventing unauthorized changes.
(iv) Temperature controller. The
temperature-recording device may be
combined with the steam controller and
may be a recorder-controller.
(3) Pressure gages. Each retort should
be equipped with a pressure gage that is
accurate to 2 pounds per square inch
(13.8 kilopascals) or less.
(4) Steam controller. Each retort shall
be equipped with an automatic steam
controller to maintain the retort
temperature. This may be a recordercontroller when combined with a
temperature-recording device. The
steam controller may be air-operated
and actuated by a temperature sensor
positioned near the temperatureindicating device in the retort. Airoperated temperature controllers should
have adequate filter systems to ensure a
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approximately 1 foot (30.5 centimeters)
of the outermost locations of containers
at each end along the top of the retort.
Additional bleeders shall be located not
more than 8 feet (2.4 meters) apart along
the top. Bleeders may be installed at
positions other than those specified in
this paragraph, as long as there is
evidence in the form of heat distribution
data that they accomplish adequate
removal of air and circulation of steam
within the retort. Vertical retorts shall
have at least one bleeder opening
located in that portion of the retort
opposite the steam inlet. In retorts
having top steam inlet and bottom
venting, a bleeder shall be installed in
the bottom of the retort to remove
condensate. All bleeders shall be
arranged so that the operator can
observe that they are functioning
properly.
(9) Stacking equipment and position
of containers. Crates, trays, gondolas,
etc., for holding containers shall be
made of strap iron, adequately
perforated sheet metal, or other suitable
material. When perforated sheet metal is
used for the bottoms, the perforations
should be approximately the equivalent
of 1-inch (2.5 centimeters) holes on 2inch (5.1 centimeters) centers. If
dividers are used between the layers of
containers, they should be perforated as
stated in this paragraph. The positioning
of containers in the retort, when
specified in the scheduled process, shall
be in accordance with that process.
(10) Air valves. Retorts using air for
pressure cooling shall be equipped with
a suitable valve to prevent air leakage
into the retort during processing.
(11) Water valves. Retorts using water
for cooling shall be equipped with a
suitable valve to prevent leakage of
water into the retort during processing.
(12) Vents. Vents shall be installed in
such a way that air is removed from the
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retort before timing of the process is
started. Vents shall be controlled by
gate, plug cock, or other adequate type
valves which shall be fully open to
permit rapid discharge of air from the
retort during the venting period. Vents
shall not be connected directly to a
closed drain system. If the overflow is
used as a vent, there shall be an
atmospheric break in the line before it
connects to a closed drain. The vent
shall be located in that portion of the
retort opposite the steam inlet; for
example, steam inlet in bottom portion
and vent in top portion. Where a retort
manifold connects several vent pipes
from a single still retort, it shall be
controlled by a gate, plug cock, or other
adequate type of valve. The retort
manifold shall be of a size that the
cross-sectional area of the pipe is larger
than the total cross-sectional area of all
connecting vents. The discharge shall
not be directly connected to a closed
drain without an atmospheric break in
the line. A manifold header connecting
vents or manifolds from several still
retorts shall lead to the atmosphere. The
manifold header shall not be controlled
by a valve and shall be of a size that the
cross-sectional area is at least equal to
the total cross-sectional area of all
connecting retort manifold pipes from
all retorts venting simultaneously.
Timing of the process shall not begin
until the retort has been properly vented
and the processing temperature has
been reached. Some typical installations
and operating procedures reflecting the
requirements of this section for venting
still retorts without divider plates are
given in paragraphs (a)(12)(i)(A) through
(a)(12)(i)(D) and (a)(12)(ii)(A) and
(a)(12)(ii)(B) of this section.
(i) Venting horizontal retorts. (A)
Venting through multiple 1-inch (2.5
centimeters) vents discharging directly
to atmosphere.
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supply of clean, dry air. A steam
controller activated by the steam
pressure of the retort is acceptable if it
is carefully maintained mechanically so
that it operates satisfactorily.
(5) Steam inlet. The steam inlet to
each still retort shall be large enough to
provide sufficient steam for proper
operation of the retort. Steam may enter
either the top portion or the bottom
portion of the retort but, in any case,
shall enter the portion of the retort
opposite the vent; for example, steam
inlet in bottom portion and vent in top
portion.
(6) Crate supports. A bottom crate
support shall be used in vertical still
retorts. Baffle plates shall not be used in
the bottom of still retorts.
(7) Steam spreaders. Steam spreaders
are continuations of the steam inlet line
inside the retort. Horizontal still retorts
shall be equipped with steam spreaders
that extend the length of the retort. For
steam spreaders along the bottom of the
retort, the perforations should be along
the top 90° of the pipe, that is, within
45° on either side of the top center.
Horizontal still retorts over 30 feet (9.1
meters) long should have two steam
inlets connected to the spreader. In
vertical still retorts, the steam spreaders,
if used, should be perforated along the
center line of the pipe facing the interior
of the retort or along the sides of the
pipe. The number of perforations should
be such that the total cross-sectional
area of the perforations is equal to 1.5
to 2 times the cross-sectional area of the
smallest restriction in the steam inlet
line.
(8) Bleeders. Bleeders, except those
for temperature-indicating device wells,
shall be 1/8-inch (3 millimeters) or
larger and shall be wide open during the
entire process, including the come-up
time. For horizontal still retorts,
bleeders shall be located within
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2.5 inches (6.4 centimeters); for retorts
15 feet (4.6 meters) and over in length,
3 inches (7.6 centimeters).
(2) Venting method. Manifold vent
gate or plug cock valve should be wide
open for at least 6 minutes and to at
least 225 °F (107 °C), or for at least 8
minutes and to at least 220 °F (104.5 °C).
(C) Venting through water spreaders.
(1) Size of vent and vent valve. For
retorts less than 15 feet (4.6 meters) in
length, 2 inches (5.1 centimeters); for
retorts 15 feet (4.6 meters) and over in
length, 2.5 inches (6.4 centimeters).
(2) Size of water spreader. For retorts
less than 15 feet (4.6 meters) in length,
1.5 inches (3.8 centimeters); for retorts
15 feet (4.6 meters) and over in length,
2 inches (5.1 centimeters). The number
of holes should be such that their total
cross-sectional area is approximately
equal to the cross-sectional area of the
vent pipe inlet.
(3) Venting method. Water spreader
vent gate or plug cock valve should be
wide open for at least 5 minutes and to
at least 225 °F (107 °C), or for at least
7 minutes and to at least 220 °F (104.5
°C).
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E:\FR\FM\03MRR2.SGM
03MRR2
ER03MR11.002
or at least 7 minutes and to at least 220
°F (104.5 °C).
(B) Venting through multiple 1-inch
(2.5 centimeters) vents discharging
through a manifold to atmosphere.
ER03MR11.001
2.5 feet (76 centimeters) from ends of
retort.
(2) Venting method. Vent valves
should be wide open for at least 5
minutes and to at least 225 °F (107 °C),
(1) Specifications. One 1-inch (2.5
centimeters) vent for every 5 feet (1.5
meters) of retort length; and vents not
over 2.5 feet (76 centimeters) from ends
of retort. Size of manifold—for retorts
less than 15 feet (4.6 meters) in length,
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(1) Specifications. One 1-inch (2.5
centimeters) vent for every 5 feet (1.5
meters) of retort length equipped with a
gate or plug cock valve and discharging
to atmosphere; end vents not more than
Federal Register / Vol. 76, No. 42 / Thursday, March 3, 2011 / Rules and Regulations
11909
(D) Venting through a single 2.5-inch
(6.4 centimeters) top vent (for retorts not
exceeding 15 feet (4.6 meters) in length).
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(2) Venting method. Vent gate or plug
cock valve should be wide open for at
least 4 minutes and to at least 220 °F
(104.5 °C).
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(ii) Venting vertical retorts. (A)
Venting through a 1.5-inch (3.8
centimeters) overflow.
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(1) Specifications. A 2.5-inch (6.4
centimeters) vent equipped with a 2.5inch (6.4 centimeters) gate or plug cock
valve and located within 2 feet (61
centimeters) of the center of the retort.
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(1) Specifications. A 1.5-inch (3.8
centimeters) overflow pipe equipped
with a 1.5-inch (3.8 centimeters) gate or
plug cock valve and with not more than
6 feet (1.8 meters) of 1.5-inch (3.8
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Jkt 223001
centimeters) pipe beyond the valve
before break to the atmosphere or to a
manifold header.
(2) Venting method. Vent gate or plug
cock valve should be wide open for at
PO 00000
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Fmt 4701
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least 4 minutes and to at least 218 °F
(103.5 °C), or for at least 5 minutes and
to at least 215 °F (102 °C).
(B) Venting through a single 1-inch
(2.5 centimeters) side or top vent.
E:\FR\FM\03MRR2.SGM
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ER03MR11.004
11910
(1) Specifications. A 1-inch (2.5
centimeters) vent in lid or top side,
equipped with a 1-inch (2.5 centimeters)
gate or plug cock valve and discharging
directly into the atmosphere or to a
manifold header.
(2) Venting method. Vent gate or plug
cock valve should be wide open for at
least 5 minutes and to at least 230 °F
(110 °C), or for at least 7 minutes and
to at least 220 °F (104.5 °C).
(iii) Other procedures. Other
installations and operating procedures
that deviate from the requirements in
paragraph (a)(12) of this section may be
used if there is evidence in the form of
heat distribution data, which shall be
kept on file, that they accomplish
adequate venting of air.
(13) Critical factors. Critical factors
specified in the scheduled process shall
be measured and recorded on the
processing record at intervals of
sufficient frequency to ensure that the
factors are within the limits specified in
the scheduled process.
(i) When maximum fill-in or drained
weight is specified in the scheduled
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Jkt 223001
process, it shall be measured and
recorded at intervals of sufficient
frequency to ensure that the weight of
the product does not exceed the
maximum for the given container size
specified in the scheduled process.
(ii) Closing machine vacuum in
vacuum-packed products shall be
observed and recorded at intervals of
sufficient frequency to ensure that the
vacuum is as specified in the scheduled
process.
(iii) Such measurements and
recordings should be made at intervals
not to exceed 15 minutes.
(iv) When the product style results in
stratification or layering of the primary
product in the containers, the
positioning of containers in the retort
shall be according to the scheduled
process.
(b) Equipment and procedures for
pressure processing in water in still
retorts—(1) Temperature-indicating
device. Each retort shall be equipped
with at least one temperature-indicating
device that accurately indicates the
temperature during processing. Each
PO 00000
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11911
temperature-indicating device shall
have a sensor and a display. Each
temperature-indicating device and each
reference device that is maintained by
the processor shall be tested for
accuracy against a reference device for
which the accuracy is traceable to a
National Institute of Standards and
Technology (NIST), or other national
metrology institute, standard reference
device by appropriate standard
procedures, upon installation and at
least once a year thereafter, or more
frequently if necessary, to ensure
accuracy during processing. Each
temperature-indicating device and each
reference device that is maintained by
the processor shall have a tag, seal, or
other means of identity.
(i) The design of the temperatureindicating device shall ensure that the
accuracy of the device is not affected by
electromagnetic interference and
environmental conditions.
(ii) Records of the accuracy of the
temperature-indicating device and of a
reference device that is maintained by
the processor shall be established and
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maintained in accordance with
§ 113.100(c) and (d).
(iii) A temperature-indicating device
that is defective or cannot be adjusted
to the accurate calibrated reference
device shall be repaired before further
use or replaced.
(iv) A temperature-indicating device
shall be accurate to 1 °F (0.5 °C). The
temperature range of a mercury-in-glass
thermometer shall not exceed 17 °F per
inch (4 °C per centimeter) of graduated
scale. A mercury-in-glass thermometer
that has a divided mercury column shall
be considered defective.
(v) Each temperature-indicating
device shall be installed where it can be
accurately and easily read. In both
horizontal and vertical retorts, the
temperature-indicating device sensor
shall be inserted directly into the retort
shell or in a separate well or sleeve
attached to the retort. The temperatureindicating device sensor shall be located
so that it is beneath the surface of the
water throughout the process and where
there is adequate circulation to ensure
accurate temperature measurement. On
horizontal retorts, the temperatureindicating device sensor should be
located in the side at the center of the
retort. The temperature-indicating
device—not the temperature-recording
device—shall be the reference
instrument for indicating the processing
temperature.
(2) Temperature-recording device.
Each retort shall have an accurate
temperature-recording device. Each
temperature-recording device shall have
a sensor and a mechanism for recording
temperatures to a permanent record,
such as a temperature-recording chart.
(i) Analog or graphical recordings.
Temperature-recording devices that
create analog or graphical recordings
may be used. Temperature-recording
devices that record to charts shall be
used only with the appropriate chart.
Each chart shall have a working scale of
not more than 55 °F per inch (12 °C per
centimeter) within a range of 20 °F (10
°C) of the process temperature. Chart
graduations shall not exceed 2 °F (1 °C)
within a range of 10 °F (5 °C) of the
process temperature. Temperaturerecording devices that create multipoint
plottings of temperature readings shall
record the temperature at intervals that
will assure that the parameters of the
process time and process temperature
have been met.
(ii) Digital recordings. Temperaturerecording devices, such as data loggers,
that record numbers or create other
digital records may be used. Such a
device shall record the temperature at
intervals that will assure that the
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parameters of the process time and
process temperature have been met.
(iii) Adjustments. The temperaturerecording device shall be adjusted with
sufficient frequency to ensure agreement
as nearly as possible with, but to be in
no event higher than, the temperatureindicating device during processing. A
means of preventing unauthorized
changes in adjustment shall be
provided. A lock or a notice from
management posted at or near the
temperature-recording device that
provides a warning that only authorized
persons are permitted to make
adjustments is a satisfactory means of
preventing unauthorized changes.
(iv) Temperature controller. The
temperature-recording device may be
combined with the steam controller and
may be a combination recordercontroller. For a vertical retort equipped
with a combination recorder-controller,
the temperature recorder-controller
sensor shall be located at the bottom of
the retort below the lowest crate rest in
such a position that the steam does not
strike it directly. For a horizontal retort
equipped with a combination recordercontroller, the temperature recordercontroller sensor shall be located
between the water surface and the
horizontal plane passing through the
center of the retort so that there is no
opportunity for direct steam
impingement on the sensor. For all still
retort systems that pressure process in
water and are equipped with
combination recorder-controllers, the
temperature recorder-controller sensors
shall be located where the recorded
temperature is an accurate measurement
of the scheduled process temperature
and is not affected by the heating media.
(3) Pressure gages. (i) Each retort
should be equipped with a pressure
gage that is accurate to 2 pounds per
square inch (13.8 kilopascals) or less.
(ii) Each retort should have an
adjustable pressure relief or control
valve of a capacity sufficient to prevent
an undesired increase in retort pressure
when the water valve is wide open and
should be installed in the overflow line.
(4) Steam controller. Each retort shall
be equipped with an automatic steam
controller to maintain the retort
temperature. The steam controller may
be combined with a temperaturerecording device and, thus, may be a
combination recorder-controller. Airoperated temperature controllers should
have adequate filter systems to ensure a
supply of clean, dry air.
(5) Steam introduction. Steam shall be
distributed in the bottom of the retort in
a manner adequate to provide uniform
heat distribution throughout the retort.
In vertical retorts, uniform steam
PO 00000
Frm 00022
Fmt 4701
Sfmt 4700
distribution can be achieved by any of
several methods. In horizontal retorts,
the steam distributor shall run the
length of the bottom of the retort with
perforations distributed uniformly along
the upper part of the pipe.
(6) Crate supports. A bottom crate
support shall be used in vertical still
retorts. Baffle plates shall not be used in
the bottom of the retort. Centering
guides should be installed so as to
ensure that there is about a 1.5-inch (3.8
centimeters) clearance between the side
wall of the crate and the retort wall.
(7) Stacking equipment and position
of containers. Crates, trays, gondolas,
etc., for holding containers shall be
made of strap iron, adequately
perforated sheet metal, or other suitable
material. When perforated sheet metal is
used for the bottoms, the perforations
should be approximately the equivalent
of 1-inch (2.5 centimeters) holes on 2inch (5.1 centimeters) centers. If divider
plates are used between the layers of
containers, they should be perforated as
stated in this paragraph. The positioning
of containers in the retort, when
specified in the scheduled process, shall
be in accordance with that process.
Dividers, racks, trays, or other means of
positioning of flexible containers shall
be designed and employed to ensure
even circulation of heating medium
around all containers in the retort.
(8) Drain valve. A nonclogging, watertight valve shall be used. A screen shall
be installed or other suitable means
shall be used on all drain openings to
prevent clogging.
(9) Air supply and controls. In both
horizontal and vertical still retorts for
pressure processing in water, a means
shall be provided for introducing
compressed air at the proper pressure
and rate. The proper pressure shall be
controlled by an automatic pressure
control unit. A check valve shall be
provided in the air supply line to
prevent water from entering the system.
Air or water circulation shall be
maintained continuously during the
come-up time and during processing
and cooling periods. The adequacy of
the air or water circulation for uniform
heat distribution within the retort shall
be established in accordance with
procedures recognized by a competent
processing authority and records shall
be kept on file. If air is used to promote
circulation, it shall be introduced into
the steam line at a point between the
retort and the steam control valve at the
bottom of the retort.
(10) Water level indicator. There shall
be a means of determining the water
level in the retort during operation, e.g.,
by using a sensor, gage, water glass, or
petcock(s). Water shall cover the top
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03MRR2
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mstockstill on DSKH9S0YB1PROD with RULES2
layer of containers during the entire
come-up time and processing periods
and should cover the top layer of
containers during the cooling periods.
The operator shall check and record the
water level at intervals sufficient to
ensure its adequacy.
(11) Water circulation. When a water
circulating system is used for heat
distribution, it shall be installed in such
a manner that water will be drawn from
the bottom of the retort through a
suction manifold and discharged
through a spreader which extends the
length of the top of the retort. The holes
in the water spreader shall be uniformly
distributed and should have an
aggregate area not greater than the crosssectional area of the outlet line from the
pump. The suction outlets shall be
protected with nonclogging screens or
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Jkt 223001
other suitable means shall be used to
keep debris from entering the
circulating system. The pump shall be
designed to provide proper flow on
startup and during operation, such as
with a bleeder or other suitable means
to remove air during startup and with an
appropriate device or design to prevent
pump cavitation during operation. The
pump shall be equipped with a
signaling device to warn the operator
when it is not running. Alternative
methods for circulation of water in the
retort may be used when established by
a competent authority as adequate for
even heat distribution.
(12) Cooling water supply. In vertical
retorts, the cooling water should be
introduced at the top of the retort
between the water and container levels.
In horizontal retorts the cooling water
PO 00000
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Sfmt 4700
11913
should be introduced into the suction
side of the pump. A check valve should
be included in the cooling water line.
(13) Retort headspace. The headspace
necessary to control the air pressure
should be maintained between the water
level and the top of the retort shell.
(14) Vertical and horizontal still
retorts. Vertical and horizontal still
retorts should follow the arrangements
in the diagrams in this paragraph. Other
installation and operating procedures
that deviate from these arrangements
may be used, as long as there is
evidence in the form of heat distribution
data or other suitable information,
which shall be kept on file, which
demonstrates that the heat distribution
is adequate.
BILLING CODE 4160–01–P
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BILLING CODE 4160–01–C
Legend for Vertical and Horizontal Still
Retorts
A—Water line.
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18:13 Mar 02, 2011
Jkt 223001
B—Steam line.
C—Temperature control.
D—Overflow line.
E1—Drain line.
E2—Screens.
PO 00000
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Fmt 4701
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F—Check valves.
G—Line from hot water storage.
H—Suction line and manifold.
I—Circulating pump.
J—Petcocks.
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K—Recirculating line.
L—Steam distributor.
M—Temperature-controller sensor.
N—Temperature-indicating device sensor.
O—Water spreader.
P—Safety valve.
Q—Vent valve for steam processing.
R—Pressure gage.
S—Inlet air control.
T—Pressure control.
U—Air line.
V—To pressure control instrument.
W—To temperature control instrument.
X—Wing nuts.
Y1—Crate support.
Y2—Crate guides.
Z—Constant flow orifice valve.
Z1—Constant flow orifice valve used during
come-up.
Z2—Constant flow orifice valve used during
cook.
(15) Critical factors. Critical factors
specified in the scheduled process shall
be measured and recorded on the
processing record at intervals of
sufficient frequency to ensure that the
factors are within the limits specified in
the scheduled process.
(i) When maximum fill-in or drained
weight is specified in the scheduled
process, it shall be measured and
recorded at intervals of sufficient
frequency to ensure that the weight of
the product does not exceed the
maximum for the given container size
specified in the scheduled process.
(ii) Closing machine vacuum in
vacuum-packed products shall be
observed and recorded at intervals of
sufficient frequency to ensure that the
vacuum is as specified in the scheduled
process.
(iii) Such measurements and
recordings should be made at intervals
not to exceed 15 minutes.
(iv) When the product style results in
stratification or layering of the primary
product in the containers, the
positioning of containers in the retort
shall be according to the scheduled
process.
(c) Equipment and procedures for
pressure processing in steam in
continuous agitating retorts—(1)
Temperature-indicating device. Each
retort shall be equipped with at least
one temperature-indicating device that
accurately indicates the temperature
during processing. Each temperatureindicating device shall have a sensor
and a display. Each temperatureindicating device and each reference
device that is maintained by the
processor shall be tested for accuracy
against a reference device for which the
accuracy is traceable to a National
Institute of Standards and Technology
(NIST), or other national metrology
institute, standard reference device by
appropriate standard procedures, upon
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18:13 Mar 02, 2011
Jkt 223001
installation and at least once a year
thereafter, or more frequently if
necessary, to ensure accuracy during
processing. Each temperature-indicating
device and each reference device that is
maintained by the processor shall have
a tag, seal, or other means of identity.
(i) The design of the temperatureindicating device shall ensure that the
accuracy of the device is not affected by
electromagnetic interference and
environmental conditions.
(ii) Records of the accuracy of the
temperature-indicating device and of a
reference device that is maintained by
the processor shall be established and
maintained in accordance with
§ 113.100(c) and (d).
(iii) A temperature-indicating device
that is defective or cannot be adjusted
to the accurate calibrated reference
device shall be repaired before further
use or replaced.
(iv) A temperature-indicating device
shall be accurate to 1 °F (0.5 °C). The
temperature range of a mercury-in-glass
thermometer shall not exceed 17 °F per
inch (4 °C per centimeter) of graduated
scale. A mercury-in-glass thermometer
that has a divided mercury column shall
be considered defective.
(v) Each temperature-indicating
device shall be installed where it can be
accurately and easily read. The
temperature-indicating device sensor
shall be installed either within the retort
shell or in external wells attached to the
retort. External wells or pipes shall be
connected to the retort through at least
a 3⁄4-inch (2 centimeters) diameter
opening and equipped with a 1⁄16-inch
(1.5 millimeters) or larger bleeder
opening so located as to provide a full
flow of steam past the length of the
temperature-indicating device sensor.
The bleeders for external wells shall
emit steam continuously during the
entire processing period. The
temperature-indicating device—not the
temperature-recording device—shall be
the reference instrument for indicating
the processing temperature.
(2) Temperature-recording device.
Each retort shall have an accurate
temperature-recording device. Each
temperature-recording device shall have
a sensor and a mechanism for recording
temperatures to a permanent record,
such as a temperature-recording chart.
The temperature-recording device
sensor shall be installed either within
the retort shell or in a well attached to
the shell. Each temperature-recording
device sensor well shall have a 1⁄16-inch
(1.5 millimeters) or larger bleeder that
emits steam continuously during the
processing period.
(i) Analog or graphical recordings.
Temperature-recording devices that
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Sfmt 4700
11915
create analog or graphical recordings
may be used. Temperature-recording
devices that record to charts shall be
used only with the appropriate chart.
Each chart shall have a working scale of
not more than 55 °F per inch (12 °C per
centimeter) within a range of 20 °F (10
°C) of the process temperature. Chart
graduations shall not exceed 2 °F (1 °C)
within a range of 10 °F (5 °C) of the
process temperature. Temperaturerecording devices that create multipoint
plottings of temperature readings shall
record the temperature at intervals that
will assure that the parameters of the
process time and process temperature
have been met.
(ii) Digital recordings. Temperaturerecording devices, such as data loggers,
that record numbers or create other
digital records may be used. Such a
device shall record the temperature at
intervals that will assure that the
parameters of the process time and
process temperature have been met.
(iii) Adjustments. The temperaturerecording device shall be adjusted with
sufficient frequency to ensure agreement
as nearly as possible with, but to be in
no event higher than, the temperatureindicating device during processing. A
means of preventing unauthorized
changes in adjustment shall be
provided. A lock or a notice from
management posted at or near the
temperature-recording device that
provides a warning that only authorized
persons are permitted to make
adjustments is a satisfactory means of
preventing unauthorized changes.
(iv) Temperature controller. The
temperature-recording device may be
combined with the steam controller and
may be a recorder-controller.
(3) Pressure gages. Each retort should
be equipped with a pressure gage that is
accurate to 2 pounds per square inch
(13.8 kilopascals) or less.
(4) Steam controller. Each retort shall
be equipped with an automatic steam
controller to maintain the retort
temperature. This may be a recordercontroller when combined with a
temperature-recording device. A steam
controller activated by the steam
pressure of the retort is acceptable if it
is carefully maintained mechanically so
that it operates satisfactorily. Airoperated temperature controllers should
have adequate filter systems to ensure a
supply of clean, dry air.
(5) Bleeders. Bleeders, except those
for temperature-indicating device wells,
shall be 1⁄8-inch (3 millimeters) or larger
and shall be wide open during the entire
process, including the come-up time.
Bleeders shall be located within
approximately 1 foot (30.5 centimeters)
of the outermost location of containers
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Federal Register / Vol. 76, No. 42 / Thursday, March 3, 2011 / Rules and Regulations
at each end along the top of the retort.
Additional bleeders shall be located not
more than 8 feet (2.4 meters) apart along
the top of the retort. All bleeders shall
be arranged so that the operator can
observe that they are functioning
properly. The condensate bleeder shall
be checked with sufficient frequency to
ensure adequate removal of condensate
or shall be equipped with an automatic
alarm system(s) that would serve as a
continuous monitor of condensatebleeder functioning. Visual checks
should be done at intervals of not more
than 15 minutes. A record of such
checks should be kept to show that the
bleeder is functioning properly.
(6) Venting and condensate removal.
Vents shall be located in that portion of
the retort opposite the steam inlet. Air
shall be removed before processing is
started. Heat distribution data or
documentary proof from the
manufacturer or from a competent
processing authority, demonstrating that
adequate venting is achieved, shall be
kept on file. At the time steam is turned
on, the drain should be opened for a
time sufficient to remove steam
condensate from the retort, and
provision shall be made for continuing
drainage of condensate during the retort
operation. The condensate bleeder in
the bottom of the shell serves as an
indicator of continuous condensate
removal.
(7) Retort speed timing. The rotational
speed of the retort shall be specified in
the scheduled process. The speed shall
be adjusted and recorded when the
retort is started, at any time a speed
change is made, and at intervals of
sufficient frequency to ensure that the
retort speed is maintained as specified
in the scheduled process. These
adjustments and recordings should be
made every 4 hours or less.
Alternatively, a recording tachometer
may be used to provide a continuous
record of the speed. A means of
preventing unauthorized speed changes
on retorts shall be provided. A lock or
a notice from management posted at or
near the speed adjustment device that
provides a warning that only authorized
persons are permitted to make
adjustments is a satisfactory means of
preventing unauthorized changes.
(8) Emergency stops. If a retort jams or
breaks down during processing
operations, necessitating cooling the
retort for repairs, the retort shall be
operated in such a way that ensures that
the product is commercially sterile, or
the retort is to be cooled promptly and
all containers either reprocessed,
repacked and reprocessed, or discarded.
When operated as a still retort, all
containers shall be given a full still
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18:13 Mar 02, 2011
Jkt 223001
retort process before the retort is cooled.
If, in such an emergency, a scheduled
still process or another process
established to ensure commercial
sterility is to be used, it shall be made
readily available to the retort operator.
(i) Any containers in the retort intake
valve or in transfer valves between
cooker shells of a continuous retort at
the time of breakdown shall either be
reprocessed, repacked and reprocessed,
or discarded.
(ii) Both the time at which the reel
stopped and the time the retort was
used for a still retort process, if so used,
shall be indicated on the temperaturerecording device record and entered on
the other production records required in
this chapter. If the alternative procedure
of prompt cooling is followed, the
subsequent handling methods used for
the containers in the retort at the time
of stopping and cooling shall be entered
on the production records.
(9) Temperature drop. If the
temperature of the continuous retort
drops below the temperature specified
in the scheduled process while
containers are in the retort, the retort
reel shall be stopped promptly. An
automatic device should be used to stop
the reel when the temperature drops
below the specified process
temperature. Before the reel is restarted,
all containers in the retort shall be given
a complete scheduled still retort process
if the temperature drop was 10 °F (5 °C)
or more below the specified
temperature, or alternatively, container
entry to the retort shall be stopped and
the reel restarted to empty the retort.
The discharged containers shall be
either reprocessed, repacked and
reprocessed, or discarded. Both the time
at which the reel stopped and the time
the retort was used for a still retort
process, if so used, shall be indicated on
the temperature-recording device record
and entered on the other production
records required in this chapter. If the
alternative procedure of emptying the
retort is followed, the subsequent
handling methods used for the
containers in the retort at the time of the
temperature drop shall be entered on
the production records. If the
temperature drop was less than 10 °F (5
°C), a scheduled authorized emergency
still process approved by a qualified
person(s) having expert knowledge of
thermal processing requirements may be
used before restarting the retort reel.
Alternatively, container entry to the
retort shall be stopped and an
authorized emergency agitating process
may be used before container entry to
the retort is restarted. When emergency
procedures are used, no containers may
enter the retort and the process and
PO 00000
Frm 00026
Fmt 4701
Sfmt 4700
procedures used shall be noted on the
production records.
(10) Critical factors. Critical factors
specified in the scheduled process shall
be measured and recorded on the
processing record at intervals of
sufficient frequency to ensure that the
factors are within the limits specified in
the scheduled process. The minimum
headspace of containers, if specified in
the scheduled process, shall be
measured and recorded at intervals of
sufficient frequency to ensure that the
headspace is as specified in the
scheduled process. The headspace of
solder-tipped, lapseam (vent hole) cans
may be measured by net weight
determinations. The headspace of
double seamed cans may also be
measured by net weight determinations
for homogenous liquids, taking into
account the specific can end profile and
other factors which affect the
headspace, if proof of the accuracy of
such measurements is maintained and
the procedure and resultant headspace
is in accordance with the scheduled
process. When the product consistency
is specified in the scheduled process,
the consistency of the product shall be
determined by objective measurements
on the product taken from the filler
before processing and recorded at
intervals of sufficient frequency to
ensure that the consistency is as
specified in the scheduled process.
Minimum closing machine vacuum in
vacuum-packed products, maximum
fill-in or drained weight, minimum net
weight, and percent solids shall be as
specified in the scheduled process for
all products when deviations from such
specifications may affect the scheduled
process. All measurements and
recordings of critical factors should be
made at intervals not to exceed 15
minutes.
(d) Equipment and procedures for
pressure processing in steam in
discontinuous agitating retorts—(1)
Temperature-indicating device. Each
retort shall be equipped with at least
one temperature-indicating device that
accurately indicates the temperature
during processing. Each temperatureindicating device shall have a sensor
and a display. Each temperatureindicating device and each reference
device that is maintained by the
processor shall be tested for accuracy
against a reference device for which the
accuracy is traceable to a National
Institute of Standards and Technology
(NIST), or other national metrology
institute, standard reference device by
appropriate standard procedures, upon
installation and at least once a year
thereafter, or more frequently if
necessary, to ensure accuracy during
E:\FR\FM\03MRR2.SGM
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processing. Each temperature-indicating
device and each reference device that is
maintained by the processor shall have
a tag, seal, or other means of identity.
(i) The design of the temperatureindicating device shall ensure that the
accuracy of the device is not affected by
electromagnetic interference and
environmental conditions.
(ii) Records of the accuracy of the
temperature-indicating device and of a
reference device that is maintained by
the processor shall be established and
maintained in accordance with
§ 113.100(c) and (d).
(iii) A temperature-indicating device
that is defective or cannot be adjusted
to the accurate calibrated reference
device shall be repaired before further
use or replaced.
(iv) A temperature-indicating device
shall be accurate to 1 °F (0.5 °C). The
temperature range of a mercury-in-glass
thermometer shall not exceed 17 °F per
inch (4 °C per centimeter) of graduated
scale. A mercury-in-glass thermometer
that has a divided mercury column shall
be considered defective.
(v) Each temperature-indicating
device shall be installed where it can be
accurately and easily read. The
temperature-indicating device sensor
shall be installed either within the retort
shell or in external wells attached to the
retort. External wells or pipes shall be
connected to the retort through at least
a 3⁄4-inch (2 centimeters) diameter
opening and equipped with a 1⁄16-inch
(1.5 millimeters) or larger bleeder
opening so located as to provide a full
flow of steam past the length of the
temperature-indicating device sensor.
The bleeders for external wells shall
emit steam continuously during the
entire processing period. The
temperature-indicating device—not the
temperature-recording device—shall be
the reference instrument for indicating
the processing temperature.
(2) Temperature-recording device.
Each retort shall have an accurate
temperature-recording device. Each
temperature-recording device shall have
a sensor and a mechanism for recording
temperatures to a permanent record,
such as a temperature-recording chart.
The temperature-recording device
sensor shall be installed either within
the retort shell or in a well attached to
the shell. Each temperature-recording
device sensor well shall have a 1⁄16-inch
(1.5 millimeters) or larger bleeder that
emits steam continuously during the
processing period.
(i) Analog or graphical recordings.
Temperature-recording devices that
create analog or graphical recordings
may be used. Temperature-recording
devices that record to charts shall be
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18:13 Mar 02, 2011
Jkt 223001
used only with the appropriate chart.
Each chart shall have a working scale of
not more than 55 °F per inch (12 °C per
centimeter) within a range of 20 °F (10
°C) of the process temperature. Chart
graduations shall not exceed 2 °F (1 °C)
within a range of 10 °F (5 °C) of the
process temperature. Temperaturerecording devices that create multipoint
plottings of temperature readings shall
record the temperature at intervals that
will assure that the parameters of the
process time and process temperature
have been met.
(ii) Digital recordings. Temperaturerecording devices, such as data loggers,
that record numbers or create other
digital records may be used. Such a
device shall record the temperature at
intervals that will assure that the
parameters of the process time and
process temperature have been met.
(iii) Adjustments. The temperaturerecording device shall be adjusted with
sufficient frequency to ensure agreement
as nearly as possible with, but to be in
no event higher than, the temperatureindicating device during processing. A
means of preventing unauthorized
changes in adjustment shall be
provided. A lock or a notice from
management posted at or near the
temperature-recording device that
provides a warning that only authorized
persons are permitted to make
adjustments is a satisfactory means of
preventing unauthorized changes.
(iv) Temperature controller. The
temperature-recording device may be
combined with the steam controller and
may be a recorder-controller.
(3) Pressure gages. Each retort should
be equipped with a pressure gage that is
accurate to 2 pounds per square inch
(13.8 kilopascals) or less.
(4) Steam controller. Each retort shall
be equipped with an automatic steam
controller to maintain the retort
temperature. This may be a recordercontroller when combined with a
temperature-recording device. A steam
controller activated by the steam
pressure of the retort is acceptable if it
is mechanically maintained so that it
operates satisfactorily. Air-operated
temperature controllers should have
adequate filter systems to ensure a
supply of clean, dry air.
(5) Bleeders. Bleeders, except those
for temperature-indicating device wells,
shall be 1⁄8-inch (3 millimeters) or larger
and shall be wide open during the entire
process, including the come-up time.
Bleeders shall be located within
approximately 1 foot (30.5 centimeters)
of the outermost location of containers,
at each end along the top of the retort;
additional bleeders shall be located not
more than 8 feet (2.4 meters) apart along
PO 00000
Frm 00027
Fmt 4701
Sfmt 4700
11917
the top. Bleeders may be installed at
positions other than those specified in
this paragraph, as long as there is
evidence in the form of heat distribution
data that they accomplish adequate
removal of air and circulation of heat
within the retort. In retorts having top
steam inlet and bottom venting, a
bleeder shall be installed in the bottom
of the retort to remove condensate. All
bleeders shall be arranged in a way that
enables the operator to observe that they
are functioning properly.
(6) Venting and condensate removal.
The air in each retort shall be removed
before processing is started. Heat
distribution data or documentary proof
from the manufacturer or from a
competent processing authority,
demonstrating that adequate venting is
achieved, shall be kept on file. At the
time steam is turned on, the drain
should be opened for a time sufficient
to remove steam condensate from the
retort and provision should be made for
continuing drainage of condensate
during the retort operation.
(7) Retort speed timing. The rotational
speed of the retort shall be specified in
the scheduled process. The speed shall
be adjusted, as necessary, to ensure that
the speed is as specified in the
scheduled process. The rotational speed
as well as the process time shall be
recorded for each retort load processed.
Alternatively, a recording tachometer
may be used to provide a continuous
record of the speed. A means of
preventing unauthorized speed changes
on retorts shall be provided. A lock or
a notice from management posted at or
near the speed-adjustment device that
provides a warning that only authorized
persons are permitted to make
adjustments is a satisfactory means of
preventing unauthorized changes.
(8) Critical factors. Critical factors
specified in the scheduled process shall
be measured and recorded on the
processing record at intervals of
sufficient frequency to ensure that the
factors are within the limits specified in
the scheduled process. The minimum
headspace of containers in each retort
load to be processed, if specified in the
scheduled process, shall be measured
and recorded at intervals of sufficient
frequency to ensure that the headspace
is as specified in the scheduled process.
The headspace of solder-tipped, lap
seam (vent hole) cans may be measured
by net weight determinations. When the
product consistency is specified in the
scheduled process, the consistency of
the product shall be determined by
objective measurements on the product
taken from the filler before processing
and recorded at intervals of sufficient
frequency to ensure that the consistency
E:\FR\FM\03MRR2.SGM
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Federal Register / Vol. 76, No. 42 / Thursday, March 3, 2011 / Rules and Regulations
is as specified in the scheduled process.
Minimum closing machine vacuum in
vacuum-packed products, maximum
fill-in or drained weight, minimum net
weight, and percent solids shall be as
specified in the scheduled process for
all products for which deviations from
such specifications may affect the
scheduled process. All measurements
and recordings of critical factors should
be made at intervals not to exceed 15
minutes.
(e) Equipment and procedures for
pressure processing in water in
discontinuous agitating retorts—(1)
Temperature-indicating device. Each
retort shall be equipped with at least
one temperature-indicating device that
accurately indicates the temperature
during processing. Each temperatureindicating device shall have a sensor
and a display. Each temperatureindicating device and each reference
device that is maintained by the
processor shall be tested for accuracy
against a reference device for which the
accuracy is traceable to a National
Institute of Standards and Technology
(NIST), or other national metrology
institute, standard reference device by
appropriate standard procedures, upon
installation and at least once a year
thereafter, or more frequently if
necessary, to ensure accuracy during
processing. Each temperature-indicating
device and each reference device that is
maintained by the processor shall have
a tag, seal, or other means of identity.
(i) The design of the temperatureindicating device shall ensure that the
accuracy of the device is not affected by
electromagnetic interference and
environmental conditions.
(ii) Records of the accuracy of the
temperature-indicating device and of a
reference device that is maintained by
the processor shall be established and
maintained in accordance with
§ 113.100(c) and (d).
(iii) A temperature-indicating device
that is defective or cannot be adjusted
to the accurate calibrated reference
device shall be repaired before further
use or replaced.
(iv) A temperature-indicating device
shall be accurate to 1 °F (0.5 °C). The
temperature range of a mercury-in-glass
thermometer shall not exceed 17 °F per
inch (4 °C per centimeter) of graduated
scale. A mercury-in-glass thermometer
that has a divided mercury column shall
be considered defective.
(v) Each temperature-indicating
device shall be installed where it can be
accurately and easily read. In both
horizontal and vertical retorts, the
temperature-indicating device sensor
shall be inserted directly into the retort
shell or in a separate well or sleeve
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18:13 Mar 02, 2011
Jkt 223001
attached to the retort. The temperatureindicating device sensor shall be located
so that it is beneath the surface of the
water throughout the process and where
there is adequate circulation to ensure
accurate temperature measurement. On
horizontal retorts, the temperatureindicating device sensor should be
located in the side at the center of the
retort. The temperature-indicating
device—not the temperature-recording
device—shall be the reference
instrument for indicating the processing
temperature.
(2) Temperature-recording device.
Each retort shall have an accurate
temperature-recording device. Each
temperature-recording device shall have
a sensor and a mechanism for recording
temperatures to a permanent record,
such as a temperature-recording chart.
The temperature-recording device
sensor shall be installed either within
the retort shell or in a well attached to
the shell.
(i) Analog or graphical recordings.
Temperature-recording devices that
create analog or graphical recordings
may be used. Temperature-recording
devices that record to charts shall be
used only with the appropriate chart.
Each chart shall have a working scale of
not more than 55 °F per inch (12 °C per
centimeter) within a range of 20 °F (10
°C) of the process temperature. Chart
graduations shall not exceed 2 °F (1 °C)
within a range of 10 °F (5 °C) of the
process temperature. Temperaturerecording devices that create multipoint
plottings of temperature readings shall
record the temperature at intervals that
will assure that the parameters of the
process time and process temperature
have been met.
(ii) Digital recordings. Temperaturerecording devices, such as data loggers,
that record numbers or create other
digital records may be used. Such a
device shall record the temperature at
intervals that will assure that the
parameters of the process time and
process temperature have been met.
(iii) Adjustments. The temperaturerecording device shall be adjusted with
sufficient frequency to ensure agreement
as nearly as possible with, but to be in
no event higher than, the temperatureindicating device during processing. A
means of preventing unauthorized
changes in adjustment shall be
provided. A lock or a notice from
management posted at or near the
temperature-recording device that
provides a warning that only authorized
persons are permitted to make
adjustments is a satisfactory means of
preventing unauthorized changes.
(iv) Temperature controller. The
temperature-recording device may be
PO 00000
Frm 00028
Fmt 4701
Sfmt 4700
combined with the steam controller and
may be a recorder-controller. Airoperated temperature controllers should
have adequate filter systems to ensure a
supply of clean, dry air.
(3) Pressure gages. Each retort should
be equipped with a pressure gage that is
accurate to 2 pounds per square inch
(13.8 kilopascals) or less.
(4) Steam controller. Each retort shall
be equipped with an automatic steam
controller to maintain the retort
temperature. This may be a recordercontroller when combined with a
temperature-recording device. Airoperated temperature controllers should
have adequate filter systems to ensure a
supply of clean, dry air.
(5) Retort speed timing. The rotational
speed of the retort shall be specified in
the scheduled process. The speed shall
be adjusted, as necessary, to ensure that
the speed is as specified in the
scheduled process. The rotational speed
as well as the process time shall be
recorded for each retort load processed.
Alternatively, a recording tachometer
may be used to provide a continuous
record of the speed. A means of
preventing unauthorized speed changes
shall be provided. A lock or a notice
from management posted at or near the
speed adjustment device that provides a
warning that only authorized persons
are permitted to make adjustment is a
satisfactory means of preventing
unauthorized changes.
(6) Air supply and controls. When air
is used to provide overpressure:
(i) A means shall be provided for
introducing compressed air at the
proper pressure and rate. The proper
pressure shall be controlled by an
automatic pressure control unit. A
check valve shall be provided in the air
supply line to prevent water from
entering the system.
(ii) A water level indicator, e.g.,
sensor, gage, water glass, or petcock(s),
shall be used for determining the water
level in the retort during operation.
Water shall cover the top layer of
containers during the entire come-up
time and processing periods and should
also cover the top layer of containers
during the cooling periods. The operator
shall check and record the water level
at intervals sufficient to ensure its
adequacy.
(7) Water circulation. When a water
circulating system is used for heat
distribution, it shall be installed in such
a manner that water will be drawn from
the bottom of the retort through a
suction manifold and discharged
through a spreader which extends the
length of the top of the retort. The holes
in the water spreader shall be uniformly
distributed and should have an
E:\FR\FM\03MRR2.SGM
03MRR2
mstockstill on DSKH9S0YB1PROD with RULES2
Federal Register / Vol. 76, No. 42 / Thursday, March 3, 2011 / Rules and Regulations
aggregate area not greater than the crosssectional area of the outlet line from the
pump. The suction outlets shall be
protected with nonclogging screens or
other suitable means shall be used to
keep debris from entering the
circulating system. The pump shall be
designed to provide proper flow on
startup and during operation, such as
with a bleeder or other suitable means
to remove air during startup and with an
appropriate device or design to prevent
pump cavitation during operation. The
pump shall be equipped with a
signaling device to warn the operator
when it is not running. Alternative
methods for circulation of water in the
retort may be used when established by
a competent authority as adequate for
even heat distribution.
(8) Drain valve. A nonclogging, watertight valve shall be used. A screen shall
be installed or other suitable means
shall be used on all drain openings to
prevent clogging.
(9) Critical factors. Critical factors
specified in the scheduled process shall
be measured and recorded on the
processing record at intervals of
sufficient frequency to ensure that the
factors are within the limits specified in
the scheduled process. The minimum
headspace of containers, if specified in
the scheduled process, shall be
measured and recorded at intervals of
sufficient frequency to ensure that the
headspace is as specified in the
scheduled process. The headspace of
solder-tipped, lap seam (vent hole) cans
may be measured by net weight
determinations. When the product
consistency is specified in the
scheduled process, the consistency of
the product shall be determined by
objective measurements on the product
taken from the filler before processing
and recorded at intervals of sufficient
frequency to ensure that the consistency
is as specified in the scheduled process.
Minimum closing machine vacuum in
vacuum-packed products, maximum
fill-in or drained weight, minimum net
weight, and percent solids shall be as
specified in the scheduled process for
all products when deviations from such
specifications may affect the scheduled
process. All measurements and
recordings of critical factors should be
made at intervals not to exceed 15
minutes.
(f) Equipment and procedures for
pressure processing in steam in
hydrostatic retorts—(1) Temperatureindicating device. Each retort shall be
equipped with at least one temperatureindicating device that accurately
indicates the temperature during
processing. Each temperature-indicating
device shall have a sensor and a display.
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18:13 Mar 02, 2011
Jkt 223001
Each temperature-indicating device and
each reference device that is maintained
by the processor shall be tested for
accuracy against a reference device for
which the accuracy is traceable to a
National Institute of Standards and
Technology (NIST), or other national
metrology institute, standard reference
device by appropriate standard
procedures, upon installation and at
least once a year thereafter, or more
frequently if necessary, to ensure
accuracy during processing. Each
temperature-indicating device and each
reference device that is maintained by
the processor shall have a tag, seal, or
other means of identity.
(i) The design of the temperatureindicating device shall ensure that the
accuracy of the device is not affected by
electromagnetic interference and
environmental conditions.
(ii) Records of the accuracy of the
temperature-indicating device and of a
reference device that is maintained by
the processor shall be established and
maintained in accordance with
§ 113.100(c) and (d).
(iii) A temperature-indicating device
that is defective or cannot be adjusted
to the accurate calibrated reference
device shall be repaired before further
use or replaced.
(iv) A temperature-indicating device
shall be accurate to 1 °F (0.5 °C). The
temperature range of a mercury-in-glass
thermometer shall not exceed 17 °F per
inch (4 °C per centimeter) of graduated
scale. A mercury-in-glass thermometer
that has a divided mercury column shall
be considered defective.
(v) Each temperature-indicating
device shall be installed where it can be
accurately and easily read. The
temperature-indicating device sensor
shall be located in the steam dome near
the steam-water interface. When the
scheduled process specifies
maintenance of particular temperatures
in the hydrostatic water legs, a
temperature-indicating device sensor
shall be located in each hydrostatic
water leg in a position near the bottom
temperature-recording device sensor.
The temperature-indicating device—not
the temperature-recording device—shall
be the reference instrument for
indicating the processing temperature.
(2) Temperature-recording device.
Each retort shall have an accurate
temperature-recording device. Each
temperature-recording device shall have
a sensor and a mechanism for recording
temperatures to a permanent record,
such as a temperature-recording chart.
The temperature-recording device
sensor shall be installed either within
the steam dome or in a well attached to
the dome. Each temperature-recording
PO 00000
Frm 00029
Fmt 4701
Sfmt 4700
11919
device sensor well shall have a 1⁄16-inch
(1.5 millimeters) or larger bleeder that
emits steam continuously during the
processing period. Additional
temperature-recording device sensors
shall be installed in the hydrostatic
water legs in situations where the
scheduled process specifies
maintenance of particular temperatures
in the hydrostatic water legs.
(i) Analog or graphical recordings.
Temperature-recording devices that
create analog or graphical recordings
may be used. Temperature-recording
devices that record to charts shall be
used only with the appropriate chart.
Each chart shall have a working scale of
not more than 55 °F per inch (12 °C per
centimeter) within a range of 20 °F
(10 °C) of the process temperature. Chart
graduations shall not exceed 2 °F (1 °C)
within a range of 10 °F (5 °C) of the
process temperature. Temperaturerecording devices that create multipoint
plottings of temperature readings shall
record the temperature at intervals that
will assure that the parameters of the
process time and process temperature
have been met.
(ii) Digital recordings. Temperaturerecording devices, such as data loggers,
that record numbers or create other
digital recordings may be used. Such a
device shall record the temperature at
intervals that will assure that the
parameters of the process time and
process temperature have been met.
(iii) Adjustments. The temperaturerecording device shall be adjusted with
sufficient frequency to ensure agreement
as nearly as possible with, but to be in
no event higher than, the temperatureindicating device during processing. A
means of preventing unauthorized
changes in adjustment shall be
provided. A lock or a notice from
management posted at or near the
temperature-recording device that
provides a warning that only authorized
persons are permitted to make
adjustments is a satisfactory means of
preventing unauthorized changes.
(iv) Temperature controller. The
temperature-recording device may be
combined with the steam controller and
may be a recorder-controller.
(3) Pressure gages. Each retort should
be equipped with a pressure gage that is
accurate to 2 pounds per square inch
(13.8 kilopascals) or less.
(4) Recording of temperatures.
Temperatures indicated by the
temperature-indicating device or
devices shall be entered on a suitable
form during processing operations.
Temperatures shall be recorded by an
accurate temperature-recording device
or devices at the following points:
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Federal Register / Vol. 76, No. 42 / Thursday, March 3, 2011 / Rules and Regulations
(i) In the steam chamber between the
steam-water interface and the lowest
container position.
(ii) Near the top and the bottom of
each hydrostatic water leg if the
scheduled process specifies
maintenance of particular temperatures
in the legs.
(5) Steam controller. Each retort shall
be equipped with an automatic steam
controller to maintain the retort
temperature. This may be a recordercontroller when combined with a
temperature-recording device. A steam
controller activated by the steam
pressure of the retort is acceptable if it
is carefully mechanically maintained so
that it operates satisfactorily. Airoperated temperature controllers should
have adequate filter systems to ensure a
supply of clean, dry air.
(6) Venting. Before the start of
processing operations, the retort steam
chamber or chambers shall be vented to
ensure removal of air.
(7) Bleeders. Bleeder openings 1⁄4-inch
(6 millimeters) or larger shall be located
at the top of the steam chamber or
chambers opposite the point of steam
entry. Bleeders shall be wide open and
shall emit steam continuously during
the entire process, including the comeup time. All bleeders shall be arranged
in such a way that the operator can
observe that they are functioning
properly.
(8) Retort speed. The speed of the
container-conveyor chain shall be
specified in the scheduled process and
shall be determined and recorded at the
start of processing and at intervals of
sufficient frequency to ensure that the
retort speed is maintained as specified.
The speed should be determined and
recorded every 4 hours. An automatic
device should be used to stop the chain
when the temperature drops below that
specified in the scheduled process. A
means of preventing unauthorized
speed changes shall be provided. A lock
or a notice from management posted at
or near the speed-adjusting device that
provides a warning that only authorized
persons are permitted to make
adjustments is a satisfactory means of
preventing unauthorized changes.
(9) Critical factors. Critical factors
specified in the scheduled process shall
be measured and recorded on the
processing record at intervals of
sufficient frequency to ensure that the
factors are within the limits specified in
the scheduled process.
(i) When maximum fill-in or drained
weight is specified in the scheduled
process, it shall be measured and
recorded at intervals of sufficient
frequency to ensure that the weight of
the product does not exceed the
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maximum for the given container size
specified in the scheduled process.
(ii) Closing machine vacuum in
vacuum-packed products shall be
observed and recorded at intervals of
sufficient frequency to ensure that the
vacuum is as specified in the scheduled
process.
(iii) Such measurements and
recordings should be made at intervals
not to exceed 15 minutes.
(g) Aseptic processing and packaging
systems—(1) Product sterilizer—(i)
Equipment—(A) Temperatureindicating device. Each product
sterilizer shall be equipped with at least
one temperature-indicating device that
accurately indicates the temperature
during processing. Each temperatureindicating device shall have a sensor
and a display. Each temperatureindicating device and each reference
device that is maintained by the
processor shall be tested for accuracy
against a reference device for which the
accuracy is traceable to a National
Institute of Standards and Technology
(NIST), or other national metrology
institute, standard reference device by
appropriate standard procedures, upon
installation and at least once a year
thereafter, or more frequently if
necessary, to ensure accuracy during
processing. Each temperature-indicating
device and each reference device that is
maintained by the processor shall have
a tag, seal, or other means of identity.
(1) The design of the temperatureindicating device shall ensure that the
accuracy of the device is not affected by
electromagnetic interference and
environmental conditions.
(2) Records of the accuracy of the
temperature-indicating device and of a
reference device that is maintained by
the processor shall be established and
maintained in accordance with
§ 113.100(c) and (d).
(3) A temperature-indicating device
that is defective or cannot be adjusted
to the accurate calibrated reference
device shall be repaired before further
use or replaced.
(4) A temperature-indicating device
shall be accurate to 1 °F (0.5 °C). The
temperature range of a mercury-in-glass
thermometer shall not exceed 17 °F per
inch (4 °C per centimeter) of graduated
scale. A mercury-in-glass thermometer
that has a divided mercury column shall
be considered defective.
(5) Each temperature-indicating
device shall be installed where it can be
accurately and easily read. The
temperature-indicating device—not the
temperature-recording device—shall be
the reference instrument for indicating
the processing temperature.
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(B) Temperature-recording device.
Each product sterilizer shall have an
accurate temperature-recording device.
Each temperature-recording device shall
have a sensor and a mechanism for
recording temperatures to a permanent
record, such as a temperature-recording
chart. A temperature-recording device
sensor shall be installed in the product
at the holding-tube outlet between the
holding tube and the inlet to the cooler.
Additional temperature-recording
device sensors shall be located at each
point where temperature is specified as
a critical factor in the scheduled
process.
(1) Analog or graphical recordings.
Temperature-recording devices that
create analog or graphical recordings
may be used. Temperature-recording
devices that record to charts shall be
used only with the appropriate chart.
Each chart shall have a working scale of
not more than 55 °F per inch (12 °C per
centimeter) within a range of 20 °F
(10 °C) of the desired product
sterilization temperature. Chart
graduations shall not exceed 2 °F (1 °C)
within a range of 10 °F (5 °C) of the
process temperature. Temperaturerecording devices that create multipoint
plottings of temperature readings shall
record the temperature at intervals that
will assure that the parameters of the
process time and process temperature
have been met.
(2) Digital recordings. Temperaturerecording devices, such as data loggers,
that record numbers or create other
digital recordings may be used. Such a
device shall record the temperature at
intervals that will assure that the
parameters of the process time and
process temperature have been met.
(3) Adjustments. The temperaturerecording device shall be adjusted with
sufficient frequency to ensure agreement
as nearly as possible with, but to be in
no event higher than, the temperatureindicating device during processing. A
means of preventing unauthorized
changes in adjustment shall be
provided. A lock or a notice from
management posted at or near the
temperature-recording device that
provides a warning that only authorized
persons are permitted to make
adjustments is a satisfactory means of
preventing unauthorized changes.
(C) Temperature controller. An
accurate temperature controller shall be
installed and capable of ensuring that
the desired product sterilization
temperature is maintained. Air-operated
temperature controllers should have
adequate filter systems to ensure a
supply of clean, dry air.
(D) Product-to-product regenerators.
When a product-to-product regenerator
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is used to heat the cold unsterilized
product entering the sterilizer by means
of a heat exchange system, it shall be
designed, operated, and controlled so
that the pressure of the sterilized
product in the regenerator is greater
than the pressure of any unsterilized
product in the regenerator to ensure that
any leakage in the regenerator is from
the sterilized product into the
unsterilized product.
(E) Differential pressure recordercontroller. When a product-to-product
regenerator is used, it shall be equipped
with an accurate differential pressure
recorder-controller. The differential
pressure recorder-controller shall be
accurate to within 2 pounds per square
inch (13.8 kilopascals). One pressure
sensor shall be installed at the sterilized
product regenerator outlet and the other
pressure sensor shall be installed at the
unsterilized product regenerator inlet.
The sensor and recorder of the
differential pressure recorder-controller
shall be tested for accuracy against an
accurate reference device upon
installation and at least once every 3
months of operation thereafter, or more
frequently if necessary, to ensure its
accuracy.
(1) Analog or graphical recordings.
Differential pressure recordercontrollers that create analog or
graphical recordings may be used.
Differential pressure recordercontrollers that record to charts shall be
used only with the appropriate chart.
The scale divisions of the chart shall not
exceed 2 pounds per square inch (13.8
kilopascals) on a working scale of not
more than 20 pounds per square inch
per inch of scale (55 kilopascals per
centimeter).
(2) Digital recordings. Differential
pressure recorder-controllers, such as
data loggers, that record numbers or
create other digital recordings may be
used. Such differential pressure
recorder-controllers shall record the
differential pressure at intervals that
will assure that the minimum
differential pressure is maintained.
(F) Flow control. A flow control
device shall be located upstream from
the holding tube and shall be operated
to maintain the required rate of product
flow. A means of preventing
unauthorized flow adjustments shall be
provided. A lock or a notice from
management posted at or near the flow
controlling device that provides a
warning that only authorized persons
are permitted to make adjustments is a
satisfactory means of preventing
unauthorized changes.
(G) Product holding tube. The
product-sterilizing holding tube shall be
designed to give continuous holding of
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every particle of food for at least the
minimum holding time specified in the
scheduled process. The holding tube
shall be designed so that no portion of
the tube between the product inlet and
the product outlet can be heated, and it
must be sloped upward at least 1⁄4-inch
per foot (2.1 centimeters per meter).
(H) Flow-diversion systems. If a
processor elects to install a flowdiversion system, it should be installed
in the product piping located between
the product cooler and the product filler
or aseptic surge tank and should be
designed to divert flow away from the
filler or aseptic surge tank
automatically. Controls and/or warning
systems should be designed and
installed with necessary sensors and
actuators to operate whenever the
sterilizing temperature in the holding
tube or pressure differential in the
product regenerator drops below
specified limits. Flow-diversion systems
should be designed and operated in
accordance with recommendations of an
aseptic processing and packaging
authority.
(I) Equipment downstream from the
holding tube. Product coolers, aseptic
surge tanks, or any other equipment
downstream from the holding tube, with
rotating or reciprocating shafts, valve
stems, instrument connections, or other
such points, are subject to potential
entry of microorganisms into the
product. Such locations in the system
should be equipped with steam seals or
other effective barriers at the potential
access points. Appropriate means
should be provided to permit the
operator to monitor the performance of
the seals or barriers during operations.
(ii) Operation—(A) Startup. Before the
start of aseptic processing operations the
product sterilizer and all productcontact surfaces downstream shall be
brought to a condition of commercial
sterility.
(B) Temperature drop in productsterilizing holding tube. When product
temperature in the holding tube drops
below the temperature specified in the
scheduled process, product flow should
be diverted away from the filler or
aseptic surge tank by means of a flowdiversion system. If for any reason
product subjected to a temperature drop
below the scheduled process is filled
into containers, the product shall be
segregated from product that received
the scheduled process. The processing
deviation shall be handled in
accordance with § 113.89. The product
holding tube and any further system
portions affected shall be returned to a
condition of commercial sterility before
product flow is resumed to the filler or
to the aseptic surge tank.
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(C) Loss of proper pressures in the
regenerator. When a regenerator is used,
the product may lose sterility whenever
the pressure of sterilized product in the
regenerator is less than 1 pound per
square inch (6.9 kilopascals) greater
than the pressure of unsterilized
product in the regenerator. In this case,
product flow should be diverted away
from the filler or aseptic surge tank by
means of the flow-diversion system. If
for any reason the product is filled into
containers, the product shall be
segregated from product that received
the scheduled process. The processing
deviation shall be handled in
accordance with § 113.89. Product flow
to the filler or to the aseptic surge tank
shall not be resumed until the cause of
the improper pressure relationships in
the regenerator has been corrected and
the affected system(s) has been returned
to a condition of commercial sterility.
(D) Loss of sterile air pressure or other
protection level in the aseptic surge
tank. When an aseptic surge tank is
used, conditions of commercial sterility
may be lost when the sterile air
overpressure or other means of
protection drops below the scheduled
process value. Product flow to and/or
from the aseptic surge tank shall not be
resumed until the potentially
contaminated product in the tank is
removed, and the aseptic surge tank has
been returned to a condition of
commercial sterility.
(E) Records. Readings at the following
points shall be observed and recorded at
the start of aseptic packaging operations
and at intervals of sufficient frequency
to ensure that these values are as
specified in the scheduled process:
Temperature-indicating device in
holding tube outlet; temperaturerecording device in holding tube outlet;
differential pressure recorder-controller,
if a product-to-product regenerator is
used; product flow rate as established
by the flow control device or as
determined by filling and closing rates
and, if an aseptic surge tank is used,
sterile air pressure or other protection
means; and proper performance of
steam seals or other similar devices. The
measurements and recordings should be
made at intervals not to exceed 1 hour.
(2) Container sterilizing, filling, and
closing operation—(i) Equipment—(A)
Recording device. The container and
closure sterilization system and product
filling and closing system shall be
implemented to demonstrate that the
required sterilization is being
accomplished continuously. Recording
devices shall be used to record, when
applicable, the sterilization media flow
rates, temperature, concentration, or
other factors. When a batch system is
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used for container sterilization, the
sterilization conditions shall be
recorded.
(B) Timing method(s). A method(s)
shall be used either to give the retention
time of containers, and closures if
applicable, in the sterilizing
environment specified in the scheduled
process, or to control the sterilization
cycle at the rate specified in the
scheduled process. A means of
preventing unauthorized speed changes
must be provided. A lock or a notice
from management posted at or near the
speed adjusting device that provides a
warning that only authorized persons
are permitted to make adjustments is a
satisfactory means of preventing
unauthorized changes.
(ii) Operation—(A) Startup. Before the
start of packaging operations, both the
container and closure sterilizing system
and the product filling and closing
system shall be brought to a condition
of commercial sterility.
(B) Loss of sterility. A system shall be
provided to stop packaging operations,
or alternatively to ensure segregation of
any product packaged when the
packaging conditions fall below
scheduled processes. Compliance with
this requirement may be accomplished
by diverting product away from the
filler, by preventing containers from
entering the filler, or by other suitable
means. In the event product is packaged
under conditions below those specified
in the scheduled process, all such
product shall be segregated from
product that received the scheduled
process. The processing deviation shall
be handled in accordance with § 113.89.
In the event of loss of sterility, the
system(s) shall be returned to a
condition of commercial sterility before
resuming packaging operations.
(C) Records. Observations and
measurements of operating conditions
shall be made and recorded at intervals
of sufficient frequency to ensure that
commercial sterility of the food product
is being achieved; such measurements
shall include the sterilization media
flow rates, temperatures, the container
and closure rates (if applicable) through
the sterilizing system, and the
sterilization conditions if a batch system
is used for container sterilization. The
measurements and recordings should be
made at intervals not to exceed 1 hour.
(3) Incubation. Incubation tests
should be conducted on a representative
sample of containers of product from
each code; records of the test results
should be maintained.
(4) Critical factors. Critical factors
specified in the scheduled process shall
be measured and recorded on the
processing record at intervals of
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sufficient frequency to ensure that the
factors are within the limits specified in
the scheduled process. Such
measurements and recordings should be
done at intervals not to exceed 15
minutes.
(h) Equipment and procedures for
flame sterilizers. The container
conveyor speed shall be specified in the
scheduled process. The container
conveyor speed shall be measured and
recorded at the start of operations and
at intervals of sufficient frequency to
ensure that the conveyor speed is as
specified in the scheduled process.
Such measurements and recordings
should be done at 1-hour intervals.
Alternatively, a recording tachometer
may be used to provide a continuous
record of the speed. A means of
preventing changes in flame intensity
and unauthorized speed changes on the
conveyor shall be provided. A lock or a
notice from management posted at or
near the speed adjusting device that
provides a warning that only authorized
persons are permitted to make
adjustments is a satisfactory means of
preventing unauthorized changes. The
surface temperature of at least one
container from each conveyor channel
shall be measured and recorded at the
entry and at the end of the holding
period at intervals of sufficient
frequency to ensure that the
temperatures specified in the scheduled
process are maintained. Such
measurements and recordings should be
done at intervals not to exceed 15
minutes.
(1) Process interruption. In the event
of process interruption wherein the
temperature of the product may have
dropped, an authorized, scheduled
emergency plan approved by a qualified
person having expert knowledge of the
process requirements may be used.
(2) Critical factors. Critical factors
specified in the scheduled process shall
be measured and recorded on the
processing record at intervals of
sufficient frequency to ensure that the
factors are within the limits specified in
the scheduled process.
(i) Equipment and procedures for
thermal processing of foods wherein
critical factors such as water activity are
used in conjunction with thermal
processing. The methods and controls
used for the manufacture, processing,
and packing of such foods shall be as
established in the scheduled process
and shall be operated or administered in
a manner adequate to ensure that the
product is safe. The time and
temperature of processing and other
critical factors specified in the
scheduled process shall be measured
with instruments having the accuracy
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and dependability adequate to ensure
that the requirements of the scheduled
process are met. All measurements shall
be made and recorded at intervals of
sufficient frequency to ensure that the
critical factors are within the limits
specified in the scheduled process.
(j) Other systems. All systems,
whether or not specifically mentioned
in this part, for the thermal processing
of low-acid foods in hermetically sealed
containers shall conform to the
applicable requirements of this part and
the methods and controls used for the
manufacture, processing, and packing of
these foods shall be as established in the
scheduled process. These systems shall
be operated or administered in a manner
adequate to ensure that commercial
sterility is achieved. Critical factors
specified in the scheduled process shall
be measured and recorded at intervals of
sufficient frequency to ensure that the
critical factors are within the limits
specified in the scheduled process.
■ 3. Amend § 113.60 by revising
paragraph (d) to read as follows:
§ 113.60
Containers.
*
*
*
*
*
(d) Postprocess handling. Container
handling equipment used in handling
filled containers shall be designed,
constructed, and operated to preserve
the can seam or other container closure
integrity. Container handling
equipment, including automated and
non-automated equipment, shall be
checked with sufficient frequency and
repaired or replaced as necessary to
prevent damage to containers and
container closures. When cans are
handled on belt conveyors, the
conveyors should be constructed to
minimize contact by the belt with the
double seam, i.e., cans should not be
rolled on the double seam. All worn and
frayed belting, can retarders, cushions,
etc. should be replaced with new
nonporous material. All tracks and belts
that come into contact with the can
seams should be thoroughly scrubbed
and sanitized at intervals of sufficient
frequency to avoid product
contamination.
■ 4. Revise § 113.83 to read as follows:
§ 113.83 Establishing scheduled
processes.
Scheduled processes for low-acid
foods shall be established by qualified
persons having expert knowledge of
thermal processing requirements for
low-acid foods in hermetically sealed
containers and having adequate
facilities for making such
determinations. The type, range, and
combination of variations encountered
in commercial production shall be
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adequately provided for in establishing
the scheduled process. Variations
include those that occur due to seasonal
or growing fluctuations, variety
differences, supplier processes,
reprocessing, and mixing a batch of
processed product with the same
unprocessed product before it is
processed. Critical factors, e.g.,
minimum headspace, consistency,
maximum fill-in or drained weight, aw,
etc., that may affect the scheduled
process, shall be specified in the
scheduled process. Acceptable scientific
methods of establishing heat
sterilization processes shall include,
when necessary, but shall not be limited
to, the use of microbial thermal death
time data, process calculations based on
product heat penetration data, and
inoculated packs. Calculation shall be
performed according to procedures
recognized by competent processing
authorities. If incubation tests are
necessary for process confirmation, they
shall include containers from test trials
and from actual commercial production
runs during the period of instituting the
process. The incubation tests for
confirmation of the scheduled processes
should include the containers from the
test trials and a number of containers
from each of four or more actual
commercial production runs. The
number of containers from actual
commercial production runs should be
determined on the basis of recognized
scientific methods to be of a size
sufficient to ensure the adequacy of the
process. Complete records covering all
aspects of the establishment of the
process and associated incubation tests
shall be prepared and shall be
permanently retained by the person or
organization making the determination.
■ 5. Amend § 113.87 by revising
paragraphs (b), (c), and (e) to read as
follows:
§ 113.87 Operations in the thermal
processing room.
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*
*
*
*
*
(b) A system for product traffic
control in the retort room shall be
established to prevent unretorted
product from bypassing the retort
process. Each retort basket, truck, car, or
crate used to hold containers in a retort,
or one or more containers therein, shall,
if it contains any retorted food product,
be plainly and conspicuously marked
with a heat-sensitive indicator, or by
other effective means that will indicate
visually, to thermal processing
personnel, those units that have been
retorted. A visual check shall be
performed to determine whether or not
the appropriate change has occurred in
the heat-sensitive indicator as a result of
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retorting for all retort baskets, trucks,
cars, or crates, to ensure that each unit
of product has been retorted. A record
of these checks should be made.
(c) The initial temperature of the
contents of the containers to be
processed shall be accurately
determined and recorded with sufficient
frequency to ensure that the temperature
of the product is no lower than the
minimum initial temperature specified
in the scheduled process. For those
operations that use water during the
filling of the retort or during processing,
provision shall be made to ensure that
the water will not, before the start of
each thermal process, lower the initial
temperature of the product below that
specified in the scheduled process. The
temperature-indicating device used to
determine the initial temperature shall
be tested for accuracy against a
reference device for which the accuracy
is traceable to a National Institute of
Standards and Technology (NIST), or
other national metrology institute,
standard reference device, by
appropriate standard procedures, with
sufficient frequency to ensure that
initial temperature measurements are
accurate. Records of the accuracy of the
temperature-indicating device and of a
reference device that is maintained by
the processor shall be established and
maintained in accordance with
§ 113.100(c) and (d).
*
*
*
*
*
(e) Clock times on temperaturerecording device records shall
reasonably correspond to the time of
day on the processing records to provide
correlation of these records.
*
*
*
*
*
■ 6. Section 113.100 is amended by:
■ a. Revising paragraphs (a)
introductory text, (a)(4), (b);
■ b. Redesignating paragraphs (c), (d),
and (e), as paragraphs (e), (f), and (g),
respectively;
■ c. Adding new paragraphs (c), (d), and
(h); and
■ d. Revising newly redesignated
paragraph (e).
The revisions and additions read as
follows:
§ 113.100
records.
Processing and production
(a) Processing and production
information shall be entered at the time
it is observed by the retort or processing
system operator, or other designated
person, on forms that include the
product, the code number, the date, the
retort or processing system number, the
size of container, the approximate
number of containers per coding
interval, the initial temperature, the
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11923
actual processing time, the temperatureindicating device and temperaturerecording device readings, and other
appropriate processing data. Closing
machine vacuum in vacuum-packed
products, maximum fill-in or drained
weight, or other critical factors specified
in the scheduled process shall also be
recorded. In addition, the following
records shall be maintained:
*
*
*
*
*
(4) Aseptic processing and packaging
systems. Product temperature in the
holding tube outlet as indicated by the
temperature-indicating device and the
temperature-recording device;
differential pressure as indicated by the
differential pressure recorder-controller,
if a product-to-product regenerator is
used; product flow rate, as determined
by the flow controlling device or by
filling and closing rates; sterilization
media flow rate or temperature or both;
retention time of containers, and
closures when applicable, in the
sterilizing environment; and, when a
batch system is used for container and/
or closure sterilization, sterilization
cycle times and temperatures.
*
*
*
*
*
(b) Temperature-recording device
records shall be identified by date, retort
number, and other data as necessary, so
they can be correlated with the record
of lots processed. Each entry on the
processing and production records shall
be made by the retort or processing
system operator, or other designated
person, at the time the specific retort or
processing system condition or
operation occurs, and this retort or
processing system operator or other
designated person shall sign or initial
each record form. Not later than 1
working day after the actual process,
and before shipment or release for
distribution, a representative of plant
management who is qualified by
suitable training or experience shall
review all processing and production
records for completeness and to ensure
that the product received the scheduled
process. The records, including
temperature-recording device records,
shall be signed or initialed and dated by
the reviewer.
(c) Records of the accuracy of a
temperature-indicating device shall
include:
(1) A reference to the tag, seal, or
other means of identity used by the
processor to identify the temperatureindicating device;
(2) The name of the manufacturer of
the temperature-indicating device;
(3) The identity of the reference
device, equipment, and procedures used
for the accuracy test and to adjust the
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temperature-indicating device or, if an
outside facility is used to conduct the
accuracy test for the temperatureindicating device, a guarantee,
certificate of accuracy, certificate of
calibration, or other document from the
facility that includes a statement or
other documentation regarding the
traceability of the accuracy to a National
Institute of Standards and Technology
(NIST) or other national metrology
institute standard;
(4) The identity of the person or
facility that performed the accuracy test
and adjusted or calibrated the
temperature-indicating device;
(5) The date and results of each
accuracy test, including the amount of
calibration adjustment; and
(6) The date on or before which the
next accuracy test must be performed.
(d) Records of the accuracy of a
reference device maintained by the
processor shall include:
(1) A reference to the tag, seal, or
other means of identity used by the
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processor to identify the reference
device;
(2) The name of the manufacturer of
the reference device;
(3) The identity of the equipment and
reference to procedures used for the
accuracy test and to adjust or calibrate
the reference device or, if an outside
facility is used to conduct the accuracy
test for the reference device, a
guarantee, certificate of accuracy,
certificate of calibration, or other
document from the facility that includes
a statement or other documentation
regarding the traceability of the
accuracy to a NIST or other national
metrology institute standard;
(4) The identity of the person or
facility that performed the accuracy test
and adjusted or calibrated the reference
device;
(5) The date and results of each
accuracy test, including the amount of
calibration adjustment; and
(6) The date on or before which the
next accuracy test must be performed.
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(e) Records of all container closure
examinations shall specify the product
code, the date and time of container
closure inspections, the measurements
obtained, and all corrective actions
taken. Records shall be signed or
initialed by the container closure
inspector and reviewed by management
with sufficient frequency to ensure that
the containers are hermetically sealed.
The records shall be signed or initialed
and dated by the reviewer.
*
*
*
*
*
(h) Records of this part may be
maintained electronically, provided
they are in compliance with part 11 of
this chapter.
Dated: February 23, 2011.
David Dorsey,
Acting Deputy Commissioner for Policy,
Planning and Budget.
[FR Doc. 2011–4475 Filed 3–2–11; 8:45 am]
BILLING CODE 4160–01–P
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Agencies
[Federal Register Volume 76, Number 42 (Thursday, March 3, 2011)]
[Rules and Regulations]
[Pages 11892-11924]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2011-4475]
[[Page 11891]]
Vol. 76
Thursday,
No. 42
March 3, 2011
Part III
Department of Health and Human Services
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Food and Drug Administration
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21 CFR Part 113
Temperature-Indicating Devices; Thermally Processed Low-Acid Foods
Packaged in Hermetically Sealed Containers; Final Rule
Federal Register / Vol. 76 , No. 42 / Thursday, March 3, 2011 / Rules
and Regulations
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DEPARTMENT OF HEALTH AND HUMAN SERVICES
Food and Drug Administration
21 CFR Part 113
[Docket No. FDA-2007-N-0265; Formerly Docket No. 2007P-0026]
Temperature-Indicating Devices; Thermally Processed Low-Acid
Foods Packaged in Hermetically Sealed Containers
AGENCY: Food and Drug Administration, HHS.
ACTION: Final rule.
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SUMMARY: The Food and Drug Administration (FDA) is amending its
regulations for thermally processed low-acid foods packaged in
hermetically sealed containers to allow for use of other temperature-
indicating devices, in addition to mercury-in-glass thermometers,
during processing. This final rule also establishes recordkeeping
requirements relating to temperature-indicating devices and reference
devices maintained by the processor and allows for the use of advanced
technology for measuring and recording temperatures during processing.
Finally, this final rule includes metric equivalents of avoirdupois
(U.S.) measurements where appropriate. This final rule will allow low-
acid canned food processors to transition from mercury-in-glass
thermometers to alternative temperature-indicating devices. Use of
temperature-indicating devices that do not contain mercury will
eliminate concerns about potential contamination of the food or the
processing environment from broken mercury-in-glass thermometers.
Elsewhere in this issue of the Federal Register, FDA is publishing a
30-day notice announcing that it has submitted the information
collection provisions of this final rule to the Office of Management
and Budget (OMB) for review and clearance under the Paperwork Reduction
Act of 1995 (the PRA). The notice also invites the public to submit
comments on the information provisions to OMB. Prior to the effective
date of this final rule, FDA will publish a notice in the Federal
Register announcing OMB's decision to approve, modify, or disapprove
the information collection provisions of the final rule.
DATES: This final rule is effective March 5, 2012.
FOR FURTHER INFORMATION CONTACT: Mischelle B. Ledet, Center for Food
Safety and Applied Nutrition (HFS-615), Food and Drug Administration,
5100 Paint Branch Pkwy., College Park, MD 20740, 301-436-2070.
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Background
II. Comments on the Proposed Rule
III. Minor Revisions in Regulations
IV. Analysis of Economic Impacts
A. Final Regulatory Impact Analysis
B. Regulatory Flexibility Analysis
C. Unfunded Mandate Analysis
V. Paperwork Reduction Act of 1995
VI. Federalism
VII. References
I. Background
In the Federal Register of March 14, 2007 (72 FR 11990), FDA
published a proposed rule entitled ``Temperature-Indicating Devices;
Thermally Processed Low-Acid Foods Packaged in Hermetically Sealed
Containers'' (the proposed rule). We proposed to revise Sec. 113.40
(21 CFR 113.40) to provide for use of temperature-indicating devices
that accurately indicate the temperature during processing. We proposed
that temperature-indicating devices shall be tested for accuracy
against an accurate calibrated reference device upon installation and
at least once a year thereafter, or more frequently if necessary, to
ensure accuracy during processing. We also proposed that the design of
the temperature-indicating device shall ensure that the accuracy of the
device is not affected by electromagnetic interference and
environmental conditions.
We proposed to require that each temperature-indicating device have
a tag, seal, or other means of identity that will be used by the
processor to identify the temperature-indicating device, and that each
reference device have a tag, seal, or other means of identity that will
be used by the processor to identify the reference device. We proposed
the establishment and maintenance of written records to document the
accuracy for each temperature-indicating device and each reference or
standard device.
We also proposed to provide for the use of metric equivalents of
avoirdupois (U.S.) measurements for temperature-indicating devices, to
provide for use of temperature-recording devices that create analog,
graphical, or digital recordings, and to clarify various operational
and record requirements of the regulations.
In the preamble to the proposed rule, FDA stated that, pending
issuance of a final rule, we intended to consider the exercise of our
enforcement discretion on a case-by-case basis when processors of low-
acid canned food elect to replace mercury-in-glass thermometers with
alternative temperature-indicating devices in a manner that was
consistent with the proposed rule (72 FR 11990 at 11999, March 14,
2007). The Federal Food, Drug, and Cosmetic Act's (the FD&C Act)
enforcement provisions commit complete discretion to the Secretary of
Health and Human Services (and by delegation to FDA) to decide how and
when they should be exercised (see Heckler v. Chaney, 470 U.S. 821, 835
(1985); see also Schering Corp. v. Heckler, 779 F.2d 683, 685-86 (DC
Cir. 1985) (stating that the provisions of the act ``authorize, but do
not compel FDA to undertake enforcement activity'')). FDA will continue
to consider the exercise of our enforcement discretion on a case-by-
case basis when processors of low-acid canned food elect to replace
mercury-in-glass thermometers with alternative temperature-indicating
devices in a manner that is consistent with the proposed rule until the
effective date of the final rule. In addition, we will consider the
exercise of our enforcement discretion on a case-by-case basis for
processors who comply with the provisions of this final rule prior to
the effective date. All low-acid canned food processors must comply
with the requirements of this final rule on and after the effective
date.
II. Comments on the Proposed Rule
FDA received six letters, each containing one or more comments, to
the proposed rule. The comments were from industry, a trade
association, and individuals. Most of the letters generally supported
the proposed rule, but provided some comments that suggested
modifications to the proposed rule. Some of the comments addressed
issues outside the scope of this rulemaking and will not be addressed
in this document. A summary of the comments and FDA's responses
follows.
(Comment 1) One comment requested that the effective date of this
final rule be not less than 1 year from the date of publication. The
comment indicated that companies that are continuing to use mercury-in-
glass thermometers will need time to comply with the additional
recordkeeping requirements for accuracy checks. Furthermore, companies
with existing water retorts will need at least 1 year to comply with
the additional equipment requirements of the regulation. The comment
also indicated that firms that currently reprocess products or rework
previously processed product into a new formulation need at least 1
year to review existing process schedules and conduct confirmatory
testing if necessary, to comply with Sec. 113.83 (21 CFR 113.83).
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(Response) We agree with the comment's request to allow 1 year for
processors to comply with recordkeeping requirements relating to use of
mercury-in-glass thermometers and to other requirements relating to
temperature-indicating devices established in this final rule. Thus,
the effective date of this final rule is 1 year from the date of
publication in the Federal Register. However, FDA does not agree with
the comment's suggestion that processors need a year to comply with
Sec. 113.83 for reprocessed or reworked product. As discussed in our
response to comment 38, although we clarified the requirements in final
Sec. 113.83, we did not propose new requirements for reprocessed or
reworked products in the proposed rule or establish new requirements
for reprocessed or reworked products in this final rule.
(Comment 2) One comment recommended defining the term
``temperature-indicating device'' as the entire system, including the
sensor(s) and the temperature-indicating device display. The comment
noted that separate references to the ``temperature-indicating device''
and the ``sensor of the temperature-indicating device'' could be
interpreted to mean that the sensor is not part of the temperature-
indicating device and thus does not have to be calibrated. The comment
suggested using the term ``temperature-indicating device display'' to
refer to the electronics/display portion only and to define
``temperature-indicating device'' to mean the entire system.
(Response) We agree that the term ``temperature-indicating device''
includes the temperature-indicating device sensor and the temperature-
indicating device display. Accordingly, we revised the proposed
requirements to clarify that each temperature-indicating device must
have a sensor and a display (final Sec. 113.40(a)(1), (b)(1), (c)(1),
(d)(1), (e)(1), (f)(1), and (g)(1)(i)(A)). As appropriate, we replaced
the terms ``sensors of temperature-indicating devices'' and ``sensor of
the temperature-indicating device'' with ``temperature-indicating
device sensor'' (final Sec. 113.40(a)(1)(v), (b)(1)(v), (c)(1)(v),
(d)(1)(v), and (e)(1)(v)). In final Sec. 113.40(f)(1)(v), we clarified
that the temperature-indicating device sensor, rather than the
temperature-indicating device, must be located in the steam dome near
the steam water interface or, when applicable, in each hydrostatic
water leg.
Although the comment did not request similar clarification for
temperature-recording devices, in this final rule we also clarified
that each temperature-recording device must have a sensor and a
mechanism for recording temperatures to a permanent record, such as a
temperature-recording chart (final Sec. 113.40(a)(2), (b)(2), (c)(2),
(d)(2), (e)(2), (f)(2), and (g)(1)(i)(B)).
(Comment 3) One comment indicated that the mercury-in-glass
thermometer originally was used for three important reasons, i.e.,
permanent accuracy, no drift over time, and reliability. According to
the comment, reliability means ``it works or it doesn't work and you
know when it doesn't work.'' The comment suggested that these factors
should be characteristics of any alternative temperature-indicating
device. Another comment suggested revising proposed Sec. 113.40(a)(1)
to require alternative temperature-indicating devices to meet or exceed
the accuracy and reliability of mercury-in-glass thermometers.
(Response) The Agency recognizes that accuracy, drift, and
reliability are important considerations for any temperature-indicating
device. However, the comment does not specify any unique problems that
may be associated with these factors that were not addressed by the
proposed codified language. Thus, the Agency is not making any changes
to the proposed codified in response to this comment.
The comment's reference to ``permanent accuracy'' is not clear.
Perpetual and unfailing accuracy cannot be guaranteed for any
temperature-indicating device, including mercury-in-glass thermometers.
Each temperature-indicating device must be tested for accuracy, as
required in final Sec. 113.40(a)(1), (b)(1), (c)(1), (d)(1), (e)(1),
(f)(1), and (g)(1)(i)(A) of this final rule. A temperature-indicating
device that is defective or cannot be adjusted to the accurate
calibrated reference device must be repaired before further use or
replaced (final Sec. 113.40(a)(1)(iii), (b)(1)(iii), (c)(1)(iii),
(d)(1)(iii), (e)(1)(iii), (f)(1)(iii), and (g)(1)(i)(A)(3)).
We use the terms ``accurate'' and ``accuracy'' in this final rule
to refer to ``measurement accuracy.'' Measurement accuracy is defined
in the International Vocabulary of Metrology as ``closeness of
agreement between a measured quantity value and a true quantity value
of a measurand'' (Ref. 1). For a temperature-indicating device, the
temperature shown on the display is the ``measured quantity value'' and
the actual or true temperature is the ``true quantity value.'' As
discussed in our response to Comment 9, this final rule provides that
the measurement accuracy for a temperature-indicating device must be
within 1 [deg]F (0.5 [deg]C) of the true quantity value, i.e., the
temperature-indicating device must be accurate to 1 [deg]F (0.5 [deg]C)
(final Sec. 113.40(a)(1)(iv), (b)(1)(iv), (c)(1)(iv), (d)(1)(iv),
(e)(1)(iv), (f)(1)(iv), and (g)(1)(i)(A)(4)).
We agree that ``drift over time'' is a factor that must be
considered to assure that the temperature-indicating device is accurate
during processing. However, because an absolute requirement for no
drift over time may prevent use of an otherwise appropriate
temperature-indicating device, we do not agree that this characteristic
should be specified in this final rule. We believe the requirement of
this final rule for the temperature-indicating device to be accurate
encompasses considerations relating to drift. If the accuracy of the
temperature-indicating device may be affected by drift, it is our
expectation that an appropriate calibration interval (i.e., more
frequently than once per year) or other appropriate mechanism will be
established by the processor to ensure that the temperature-indicating
device is accurate during processing.
The reliability of a temperature-indicating device is determined
based on evaluation of past performance of the specific temperature-
indicating device or similar temperature-indicating devices. Past
performance may be used as an indicator, but not as an absolute
guarantee or predictor, of future performance. Although we agree that
warranties and predictions of reliability are important considerations
for processors when choosing a temperature-indicating device, they do
not ensure accuracy during processing or alleviate the processors'
responsibility to ensure that the temperature-indicating device
provides an accurate temperature reading during processing (final Sec.
113.40(a)(1), (b)(1), (c)(1), (d)(1), (e)(1), (f)(1), and
(g)(1)(i)(A)). A temperature-indicating device that does not accurately
indicate the temperature during processing does not comply with the
requirements of this final rule.
We believe that the requirement in this final rule for the
temperature-indicating device to accurately indicate the temperature
during processing (final Sec. 113.40(a)(1), (b)(1), (c)(1), (d)(1),
(e)(1), (f)(1), and (g)(1)(i)(A) is adequate to ensure the accuracy and
reliability of the temperature-indicating device, and that it is not
necessary to revise the regulation to require that alternate
temperature-indicating devices meet or exceed the accuracy and
reliability of mercury-in-glass thermometers, as suggested by the
comment.
(Comment 4) One comment recommended revising proposed Sec.
113.40(a)(1) to require temperature-indicating devices to be tested for
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accuracy against a reference device for which the accuracy is traceable
to a National Institute of Standards and Technology (NIST), or
equivalent, standard reference device.
(Response) We agree with the comment. We revised the applicable
proposed requirements to clarify that each temperature-indicating
device and each reference device that is maintained by the processor
must be tested for accuracy against a reference device for which the
accuracy is traceable to a NIST, or other national metrology institute,
standard reference device (final Sec. 113.40(a)(1), (b)(1), (c)(1),
(d)(1), (e)(1), (f)(1), and (g)(1)(i)(A)). The term ``reference device
maintained by the processor'' refers to the reference device used by a
processor who performs the accuracy tests at the processor's own
facility or facility laboratory. For such reference device, the
processor, rather than a third party laboratory, is responsible for
ensuring accuracy of the reference device when it is used for the
accuracy test and for ensuring that its accuracy is traceable to a
NIST, or other national metrology institute, standard reference device.
The term ``traceable'' refers to ``metrological traceability,'' which
is defined in the International Vocabulary of Metrology as the
``property of a measurement result whereby the result can be related to
a reference through a documented unbroken chain of calibrations, each
contributing to the measurement uncertainty'' (Ref. 2). ``Measurement
result'' is defined as a ``set of quantity values being attributed to a
measurand together with any other available relevant information''
(Ref. 3) and ``measurement uncertainty'' is defined as ``the non-
negative parameter characterizing the dispersion of the quantity values
being attributed to a measurand, based on the information used'' (Ref.
4).
This final rule also clarifies that the record of the accuracy test
for a temperature-indicating device or a reference device maintained by
the processor must include documentation of the traceability of the
accuracy of the reference device to a NIST, or other national metrology
institute, standard reference device (final Sec. 113.100(c) and (d)
(21 CFR 113.100(c) and (d))). For an accuracy test performed by the
processor and, thus, for which the processor maintains the reference
device, the documentation of traceability must be a guarantee,
certificate of accuracy, certificate of calibration, or other document
from the manufacturer or other source of the reference device. For an
accuracy test performed by an outside facility, the documentation of
traceability must be a guarantee, certificate of accuracy, certificate
of calibration, or other document from the facility that includes a
statement or other documentation regarding the traceability of the
accuracy to a NIST, or other national metrology institute, standard
reference device.
The information required to be included in the records of accuracy
for temperature-indicating devices and reference devices was set forth
in proposed Sec. 113.40(a)(1)(ii), (b)(1)(ii), (c)(1)(ii), (d)(1)(ii),
(e)(1)(ii), (f)(1)(ii), and (g)(1)(i)(A)(2). To eliminate redundancy,
we moved the information requirements for the records of accuracy for
temperature-indicating devices and reference devices maintained by the
processor from each of these sections to final Sec. 113.100(c) and (d)
of Subpart F--Records and Reports. We redesignated proposed Sec.
113.100(c), (d), and (e), as final Sec. 113.100(e), (f), and (g),
respectively. We also revised proposed Sec. 113.87(c) (21 CFR
113.87(c)) to clarify that the records of accuracy tests for
temperature-indicating devices used to determine the initial product
temperature and reference devices maintained by the processor must be
maintained in accordance with Sec. 113.100(c) and (d).
(Comment 5) One comment expressed concern about the proposed
requirement that the design of the temperature-indicating device ensure
that the accuracy of the device is not affected by electromagnetic
interference and environmental conditions (proposed Sec.
113.40(a)(1)(i), (b)(1)(i), (c)(1)(i), (d)(1)(i), (e)(1)(i), (f)(1)(i),
and (g)(1)(i)(A)(1)). According to the comment, the proposed language
focuses on only a few of the considerations that a processor must take
into account when selecting a temperature-indicating device and the
considerations in the proposed language may not be applicable to future
temperature-indicating technologies. The comment pointed out that a
temperature-indicating device that is very robust in terms of the
electromagnetic interference and environmental conditions could provide
unreliable temperature readings because of other aspects of the design
and installation. However, a temperature-indicating device that is less
robust in terms of electromagnetic interference and environmental
conditions could provide reliable and accurate readings due to good
design and installation practices. The comment stated that the end goal
of any temperature-indicating device is reliable and accurate readings.
The comment suggested that it would be more effective to state that:
``The design, installation, and operation of the temperature-indicating
device shall be such that the accuracy and reliability of the device is
ensured.''
(Response) We do not agree that the language recommended by the
comment provides clarity or value to the regulation. The requirements
in the regulation for the temperature-indicating device to be accurate
upon installation and during processing (final Sec. 113.40(a)(1),
(b)(1), (c)(1), (d)(1), (e)(1), (f)(1), and (g)(1)(i)(A)) encompass
design, installation, operation, and reliability considerations
traditionally associated with mercury-in-glass thermometers and that
must be considered for other temperature-indicating devices. However,
we believe it is necessary to emphasize in this final rule that the
design of the temperature-indicating device must assure that accuracy
is not affected by electromagnetic interference and environmental
conditions because these factors are not traditionally associated with
mercury-in-glass thermometers. As discussed in the preamble to the
proposed final rule, although electromagnetic energy does not affect
the accuracy of mercury-in-glass thermometers, temperature-indicating
devices with electronic or electromagnetic components are vulnerable to
electromagnetic interference. Electromagnetic energy may vary in the
area where a temperature-indicating device is located as electronics
are turned on and off, introduced into, and removed from the area.
Electromagnetic energy exposure may also vary when a temperature-
indicating device is moved from one location to another, e.g., from one
retort to another. Thus, unlike a mercury-in-glass thermometer, a
temperature-indicating device that may be affected by electromagnetic
energy must be designed based on consideration of that factor, i.e.,
the temperature-indicating device must be designed to ensure that its
accuracy during processing is not compromised by exposure to
electronics that generate or cause fluctuations in electromagnetic
energy. Similarly, some environmental conditions, such as humidity,
vibrations, and air pressure, that do not affect the accuracy or
performance of mercury-in-glass thermometers must be considered and
addressed in the design of other temperature-indicating devices.
(Comment 6) One comment objected to the proposed requirement that
the design of the temperature-indicating device ensure that accuracy is
not affected by environmental conditions because it does not clearly
state which
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environmental conditions are important and which are not (proposed
Sec. 113.40(a)(1)(i), (b)(1)(i), (c)(1)(i), (d)(1)(i), (e)(1)(i),
(f)(1)(i), and (g)(1)(i)(A)(1)). The comment expressed concern that
some important environmental factors may not be adequately considered.
The comment noted that there is a difference between environmental
considerations for mechanical and electronic instruments. According to
the comment, moisture is an important environmental concern with
electronic instruments. The comment noted that condensation on a
computer board or wiring terminals can be detrimental to making a
measurement and can cause errors. The comment suggested requiring the
use of temperature-indicating devices with an Ingress Protection code
suitable for the environment. The comment also indicated concern about
ambient temperature and vibration, either or both of which may affect
some electronic and mechanical technologies. According to the comment,
the ambient temperature coefficient, which is usually expressed as
degrees of error per degree of change from a specified ambient
temperature, may not be specified for some temperature-indicating
devices. The comment expressed concern that most users will not have
the ability to evaluate the impact of ambient temperature and may not
be aware that the ambient temperature coefficient is important. The
comment emphasized that design and installation are essential
components in vibration resistance.
(Response) Processors are responsible for ensuring that
environmental factors, including those expressed in the comment, are
adequately considered. Processors must use temperature-indicating
devices appropriate for the processing environment and take appropriate
steps to evaluate environmental factors that may affect the accuracy of
the temperature-indicating device. Processors who do not have specific
expertise for evaluating the effect of environmental factors on
temperature-indicating devices may need to obtain advice from a
thermometry expert or obtain a manufacturer's guaranty or warranty
regarding use of a specific temperature-indicating device in their
specific food processing environment.
(Comment 7) One comment requested clarification of proposed Sec.
113.40(a)(1)(i), which requires that the design of the temperature-
indicating device ensure that the accuracy of the device is not
affected by electromagnetic interference and environmental conditions.
The comment questioned whether mechanical thermometers are exempt from
this requirement. The comment stated that most processors will have no
way to determine the effects of electromagnetic interference on an
electronic thermometer design. The comment suggested that the
regulation should state that temperature-indicating devices should
comply with an electromagnetic interference standard that is current at
the time they are designed. According to the comment, this would
eliminate issues associated with changes to standards that make
existing temperature-indicating devices noncompliant. The comment
suggested that temperature-indicating devices should comply with the
European standards EN 61326-1:2006 Electrical equipment for
measurement, control and laboratory use; EN 61000-4-2 Personnel
Electrostatic Discharge Immunity; EN 61000-4-3 Electromagnetic
compatibility (EMC); and EN 61000-4-6 Conducted disturbances immunity.
(Response) This final rule does not exempt mechanical thermometers,
e.g., mercury-in-glass thermometers, from the requirement that the
design ensure that accuracy is not affected by electromagnetic
interference and environmental conditions. However, although the
accuracy of mechanical thermometers may be affected by environmental
conditions, they generally are not susceptible to the affects of
electromagnetic interference as are electronic devices.
FDA is providing flexibility to processors with respect to this
requirement and is not limiting processors to specific standards with
which they must comply. Processors, in conjunction with temperature-
indicating device manufacturers and appropriate thermometry experts,
should ensure that the temperature-indicating devices that processors
use are accurate during processing. A processor may elect to use an
appropriate electronic standard, such as those established by the
European Union, to ensure compliance with final Sec. 113.40(a)(1)(i),
(b)(1)(i), (c)(1)(i), (d)(1)(i), (e)(1)(i), (f)(1)(i), and
(g)(1)(i)(A)(1).
(Comment 8) One comment stated that electronic thermometers are not
capable of communicating that there is an accuracy problem. The comment
stated that it is risky to rely on the history of calibration to prove
an instrument's accuracy because the temperature-indicating device may
perform properly for years and then fail without warning. The comment
pointed out that a failure that occurs between calibration cycles may
not be detected for a significant period of time. The comment suggested
that additional features are needed to ensure that a temperature-
indicating device retains its accuracy, will not drift, and will report
any potential errors. The comment indicated that a system with internal
diagnostics and error reporting to the operator would be one way of
providing this evidence. The comment suggested that FDA require that an
electronic temperature-indicating device incorporate technology to
alert the operator of measurement errors.
(Response) Processors must ensure that temperature-indicating
devices are accurate during processing (final Sec. 113.40(a)(1),
(b)(1), (c)(1), (d)(1), (e)(1), (f)(1), and (g)(1)(i)(A)). Processors
must test the temperature-indicating device for accuracy upon
installation and at least once per year thereafter, or more frequently
if necessary, to ensure accuracy (emphasis added) (see, e.g., final
Sec. 113.40(a)(1)). These requirements for accuracy for all
temperature-indicating devices make it unnecessary for this final rule
to require specific mechanisms to alert the operator of measurement
errors. Processors should adopt whatever features or systems are
appropriate to ensure the accuracy of a given temperature-indicating
device, and to detect defects or failures that may cause a temperature-
indicating device to be inaccurate. For mercury-in-glass thermometers,
the process for detecting failure may include periodic visual
examinations and appropriate followup based on findings of defects or
potential for failure. Electronic devices may have hardware and
software components with built-in diagnostic and alarm features.
Processors also may use backup or duplicate devices to detect defects
or failures. In addition, when adjustments are made to the temperature-
recording device so that it agrees as nearly as possible with, but to
be in no event higher than, the temperature-indicating device during
the process time, as required by this regulation (final Sec.
113.40(a)(2)(iii), (b)(2)(iii), (c)(2)(iii), (d)(2)(iii), (e)(2)(iii),
(f)(2)(iii), and (g)(1)(i)(B)(3)), the need for such adjustment may be
used as a signal for determining whether a temperature-indicating
device failure occurred. Thus, features or systems for ensuring
accuracy or for detecting inaccuracies may be different for different
types of temperature-indicating devices, as well as subject to
technological advancements that we may not anticipate at this time. To
ensure processors have flexibility to adopt future technologies to
detect
[[Page 11896]]
defects or failures of temperature-indicating devices, we have not
required in this final rule specific features or systems to detect such
defects or failures.
(Comment 9) One comment expressed concern that the proposed rule
did not mention measurement uncertainties or test accuracy ratio, which
are essential parameters for assuring an accurate calibration that are
specified in standards issued by the American National Standards
Institute (ANSI) and the International Organization for Standardization
(ISO) for certification of calibration laboratories. The comment stated
that the ANSI and ISO standards provide a limit for measurement
uncertainty and establish a minimum test accuracy ratio that is
commonly used by calibration facilities. According to the comment,
although the proposed rule requires use of a calibrated accurate
reference device, the lack of specific calibration parameters may lead
to inaccurate calibrations for temperature-indicating devices.
(Response) Measurement uncertainty is inherent in the proposed
requirement that the temperature-indicating device be easily readable
to 1 [deg]F (0.5 [deg]C), (i.e., the dispersion of the quantity values
for the temperature must be within 1 [deg]F (0.5 [deg]C) of the actual
temperature) (proposed Sec. 113.40(a)(1)(iv), (b)(1)(iv), (c)(1)(iv),
(d)(1)(iv), (e)(1)(iv), (f)(1)(iv), and (g)(1)(i)(A)(4)). However, we
acknowledge that the term ``easily readable'' is readily understood for
a mercury-in-glass thermometer, which has a visible scale of
temperature gradations, but it may not be clear for other temperature-
indicating devices, such as those that display a digital reading of the
temperature. Therefore, we removed the term ``easily readable'' and
clarified in this final rule that a temperature-indicating device must
be accurate to 1 [deg]F (0.5 [deg]C) (final Sec. 113.40(a)(1)(iv),
(b)(1)(iv), (c)(1)(iv), (d)(1)(iv), (e)(1)(iv), (f)(1)(iv), and
(g)(1)(i)(A)(4)).
We do not agree that the regulations should specify calibration
parameters, such as those relating to measurement uncertainties or test
accuracy ratio, or require use of specific calibration standards, such
as the ANSI and ISO standards suggested by the comment. Metrology
authorities, in addition to ANSI and ISO, issue calibration standards,
which may be revised or replaced. It would be impractical for FDA to
maintain in the regulations a current list of acceptable calibration
standards. Processors are responsible for ensuring that the
temperature-indicating device is accurate during processing and for
testing each temperature-indicating device for accuracy against a
reference device for which the accuracy is traceable to a NIST, or
other national metrology institute, standard reference device by
appropriate standard procedures, upon installation and at least once a
year thereafter, or more frequently if necessary (final Sec.
113.40(a)(1), (b)(1), (c)(1), (d)(1), (e)(1), (f)(1), and
(g)(1)(i)(A)). Thus, processors are responsible for ensuring that
accuracy tests are performed by appropriate standard procedures or by
calibration facilities that use appropriate standard procedures.
(Comment 10) One comment recommended revising proposed Sec.
113.40(a)(1) to clarify that the identity of each temperature-
indicating device and reference device must be ``unique.''
(Response) We do not agree that the term ``unique'' is necessary
because each temperature-indicating device and each reference device
that is maintained by the processor must have a tag, seal, or other
means of identity (final Sec. 113.40(a)(1), (b)(1), (c)(1), (d)(1),
(e)(1), (f)(1), and (g)(1)(i)(A)). The purpose of a tag, seal, or other
means of identity is, in part, to uniquely identify each temperature-
indicating device and each reference device that is maintained by the
processor so that one temperature-indicating or reference device can be
distinguished from another and so that appropriate records can be
associated with each temperature-indicating device or reference device.
(Comment 11) One comment expressed concern about the information
required in proposed Sec. 113.40(a)(1)(ii)(A) and (a)(1)(ii)(B) for
documentation of accuracy of temperature-indicating devices and
reference devices. The comment suggested that the final rule should
instead require documentation that conforms to the standards
established by the American National Standards Institute, National
Conference of Standards Laboratories (ANSI/NCSL) or the International
Organization for Standardization, International Electrotechnical
Commission (ISO/IEC) for accrediting calibration laboratories. The
comment stated that the laboratory accreditation standards indicate
acceptable reporting practices. The comment acknowledged that the
standards may be too prescriptive for food processors who perform their
own calibrations.
(Response) We do not agree that the regulation should require the
documentation of accuracy of temperature-indicating devices and
reference devices to conform to the standards specified in the comment
for accrediting calibration laboratories. Although FDA supports use of
accredited calibration laboratories and recognizes that the
laboratories must maintain certain documentation for the accreditation,
the records required by this final rule are appropriately limited to
those necessary to document that the temperature-indicating device was
tested for accuracy at sufficient frequency to ensure accuracy during
processing. As acknowledged by the comment, a requirement for
processors to adhere to accreditation standards would impose an
unnecessary burden on those who successfully perform their own
calibrations but are not accredited by ANSI/NCSL or ISO/IEC.
(Comment 12) One comment recommended revising proposed Sec.
113.40(a)(1)(ii)(A) and (a)(1)(ii)(B) to require that documentation of
the results of the accuracy test include before and after data, i.e.,
the temperature reading of the temperature-indicating device compared
to the accurate calibrated reference device, before and after the
calibration. The comment indicated that the before data is needed
because it is the basis for determining whether the device was accurate
at the time of calibration and for documenting any adjustment that was
made.
(Response) Proposed Sec. 113.40(a)(1)(ii)(A) and (a)(1)(ii)(B)
require that the results of each accuracy test be documented. Although
not explicitly stated in the proposed rule, we would expect
documentation of the results of the accuracy test to include
information about the amount of calibration adjustment that was
necessary. The ``before and after data'' suggested by the comment would
be reflected in the amount of calibration adjustment. The amount of
calibration adjustment is an indication of whether the temperature-
indicating device was accurate at the time of the calibration. If an
adjustment is required, the processor should evaluate the need for more
frequent accuracy tests and also determine whether food processed prior
to the adjustment is under processed. To provide clarity in the
regulation regarding the requirement to record the amount of
calibration adjustment that was necessary for a temperature-indicating
device, we are revising final Sec. 113.100 ``Processing and production
records'' to indicate that the record of each accuracy test for each
temperature-indicating device and for each reference device that is
maintained by the processor must include the results of each accuracy
test, including the amount of calibration adjustment (final Sec.
113.100(c)(5) and (d)(5)).
[[Page 11897]]
Other information relating to the results of the accuracy test that
should be recorded when it is relevant includes information about the
condition of the temperature-indicating device (i.e., intact or broken
mercury column, worn or broken components) and disposition of the
temperature-indicating device if it cannot be calibrated (i.e.,
destroyed, repaired, or replaced).
(Comment 13) One comment addressed the proposed requirement that
records of the accuracy test for the temperature-indicating device
include the date of the next scheduled accuracy test (proposed Sec.
113.40(a)(1)(ii)(A), (b)(1)(ii)(A), (c)(1)(ii)(A), (d)(1)(ii)(A),
(e)(1)(ii)(A), (f)(1)(ii)(A), and (g)(1)(i)(A)(2)(i)). One comment
interpreted this requirement to imply that the test must be conducted
on that specific date. The comment suggested removing the requirement
or changing the language to ``the date of the calibration expiration.''
(Response) We acknowledge that the proposed requirement concerning
the date of the next scheduled accuracy test may be misinterpreted to
mean that the next accuracy test must be conducted on that specific
date. However, we do not agree that the revised language recommended by
the comment, i.e., the date of the calibration expiration, adequately
clarifies that the next accuracy test must be conducted on or before
the specified date. In this final rule, we require that the record of
accuracy for a temperature-indicating device and a reference device
maintained by the processor include the date on or before which the
next accuracy test must be performed (final Sec. 113.100(c)(6) and
(d)(6)).
(Comment 14) One comment recommended placing on each temperature-
indicating device a calibration sticker that indicates the date of the
last calibration and the date the next calibration is due. According to
the comment, the calibration standard ISO/IEC 17025 does not require
the calibration due date to be recorded on the certificate issued by
the calibration facility, which may have no knowledge of the
calibration interval for the specific device.
(Response) We recognize that outside calibration facilities are not
responsible for determining the frequency of the accuracy tests for
temperature-indicating devices and, thus, are not required to record
the frequency on a calibration certificate. We do not agree with the
comment's recommendation to require a sticker on each temperature-
indicating device with the date of the last calibration and date the
next calibration is due. Although we do not object to processors using
stickers or similar mechanisms on temperature-indicating devices to
emphasize when the next accuracy test for a temperature-indicating
device must be performed, we consider it sufficient to require that
information relating to the accuracy test, such as the date on or
before which the next accuracy test must be performed, be included in
the processor's records of the accuracy test (final Sec. 113.100(c)).
(Comment 15) One comment questioned why the documentation
requirements for accuracy tests in proposed Sec. 113.40(a)(1)(ii)(B)
apply to reference devices. The comment pointed out that the reference
device may be located in a third party calibration laboratory.
(Response) Accuracy tests for temperature-indicating devices may be
performed by the processor or by a third party calibration laboratory.
Processors who perform their own accuracy test must ensure that the
reference device they use is accurate and must maintain records to
document that accuracy. In this final rule, we clarify that the
required records of the accuracy tests for reference devices are for
reference devices maintained by the processor (final Sec. Sec.
113.40(a)(1), (b)(1), (c)(1), (d)(1), (e)(1), (f)(1), and (g)(1)(i)(A),
113.87(c), and 113.100(d)).
(Comment 16) One comment recommended that processors be required to
implement a method or process for identifying when a temperature-
indicating device needs to be calibrated. The comment pointed out that
inexpensive software packages are readily available for this purpose.
(Response) We recognize that processors may desire to establish a
system to prompt them when scheduled activities, such as calibrations,
need to be performed. Although available software may be appropriate
for that purpose, we do not agree that the regulations should require
processors to develop or use existing software or any other specific
method or system to identify when a temperature-indicating device needs
to be calibrated. Processors must test temperature-indicating devices
for accuracy upon installation and at least once a year thereafter, or
more frequently if necessary (final Sec. 113.40(a)(1), (b)(1), (c)(1),
(d)(1), (e)(1), (f)(1), and (g)(1)(i)(A)). The appropriate frequency
for the accuracy test should be determined based on previous accuracy
test results, evidence of damage, and other factors or situations that
cause the accuracy of the temperature-indicating device to be
questionable.
(Comment 17) One comment objected to the preamble statement, ``FDA
recommends, but is not proposing to require, a dual probe design.'' (72
FR 11989 at 11993). According to the comment, FDA's recommendation for
a dual probe design will lead companies to purchase a dual probe unit
to reduce any potential conflict with FDA. The comment stated that the
dual probe design is a patented technology and other designs or
mechanisms may be used for detecting malfunctions.
(Response) In the preamble to the proposed rule, FDA stated, ``The
design of the mercury-in-glass thermometer makes it relatively easy to
detect a malfunction, including those caused by environmental
conditions, because most are associated with a broken thermometer,
separated column, or scale slippage. However, malfunction of other
temperature-indicating devices may need to be detected by means other
than observation. For example, a temperature-indicating device could be
designed with a dual probe sensor that would enable detection of loss
of accuracy of one of the probes when the probe readings do not agree.
FDA recommends, but is not proposing to require, a dual probe design.
FDA recognizes that specific design specifications for temperature-
indicating devices may limit the flexibility of the regulation for
current and future technologies'' (72 FR 11990 at 11993). Thus, in the
preamble to the proposed rule, we discussed a dual probe sensor as one
means to detect a malfunction of a temperature-indicating device. We
agree that a dual probe sensor is not the only design, mechanism, or
process that may help detect temperature-indicating device failures.
Therefore, this final rule does not require a dual probe design to
detect malfunctions or failures of a temperature-indicating device.
(Comment 18) One comment objected to the requirement for ``written
documentation,'' found in proposed Sec. Sec. 113.40(a)(1)(ii),
(b)(1)(ii), (c)(1)(ii), (d)(1)(ii), (e)(1)(ii), (f)(1)(ii), and
(g)(1)(i)(A)(2). The comment indicated that the term ``written''
implies hand-written documentation and will limit new documentation
technologies. The comment stated that the term ``written'' should be
removed to allow for means of documentation other than just written
records, especially since the Agency proposed in Sec. 113.100(f) to
allow electronic records. The comment also stated that the term
``written'' should be removed from other sections of the regulations
that apply to records.
(Response) We do not agree that the term ``written'' implies that
the documents are hand-written. Written documentation may be generated
[[Page 11898]]
mechanically, such as when a stylus generates a tracing onto a paper
chart, or electronically, including computer generated documents.
However, we do agree that the term is not necessary for describing the
requirements for establishing and maintaining records. Therefore, in
this final rule, we used the term ``record'' or ``records'' without the
qualifying term ``written'' (final Sec. Sec. 113.87(e) and 113.100(b)
and (e)). For consistency, we also removed the qualifying term
``written'' from Sec. 113.87(b). In addition, where the term ``written
documentation'' is intended to mean ``records'' that must be
established and maintained, we changed the term ``written
documentation'' to ``records'' (final Sec. 113.40(a)(1)(ii),
(b)(1)(ii), (c)(1)(ii), (d)(1)(ii), (e)(1)(ii), (f)(1)(ii), and
(g)(1)(i)(A)(2)).
(Comment 19) One comment recommended that proposed Sec.
113.40(b)(6)(ii) on water circulation be redesignated as new Sec.
113.40(b)(9). The comment suggested that it was inappropriate to place
the requirements for water circulation and for air supply in the same
section, specifically proposed Sec. 113.40(b)(6)(i) and (b)(6)(ii),
which, according to the comment, respectively addressed air supply and
water control. The comment stated that, for discontinuous water retort,
air supply and water circulation are not related functions as they are
for vertical water retorts covered in Sec. 113.40(b).
(Response) The proposed rule does not have a Sec.
113.40(b)(6)(ii). Because the comment was related to water circulation
for discontinuous agitating retorts, we assume the comment was
requesting redesignation of proposed Sec. 113.40(e)(6)(ii). We also
assume the comment was comparing proposed Sec. 113.40(e)(6)(ii),
related to water circulation in discontinuous agitating retorts, to
proposed Sec. 113.40(b)(10)(ii), related to water circulation in still
retorts, including vertical still retorts. We reviewed the structure of
proposed Sec. 113.40(b)(10) and (e)(6) and agree that separating the
requirements for the air supply and controls and the water circulation
functions into distinct paragraphs for both discontinuous agitating and
still retorts enhances the clarity of the regulation. We also
determined that, based on changes to proposed Sec. 113.40(e)(8), as
explained in response to Comment 20, proposed Sec. 113.40(b)(9) and
(e)(8), relating to the water level indicator, should be redesignated
to immediately precede proposed Sec. 113.40(b)(10)(ii) and (e)(6)(ii),
respectively, relating to water circulation. Thus, in this final rule,
we redesignated proposed Sec. 113.40(b)(9), (b)(10)(i), and
(b)(10)(ii) as final Sec. 113.40(b)(10), (b)(9), and (b)(11),
respectively. We redesignated proposed Sec. 113.40(e)(6)(ii) and
(e)(8) as final Sec. 113.40(e)(7) and (e)(6)(ii), respectively. We
made conforming changes to the numbering of proposed Sec.
113.40(b)(11), (b)(12), (b)(13), and (b)(14), which is now final Sec.
113.40(b)(12), (b)(13), (b)(14), and (b)(15), respectively. Similarly,
we redesignated proposed Sec. 113.40(e)(6)(ii) and (e)(7), as final
Sec. 113.40(e)(7) and (e)(8), respectively.
(Comment 20) One comment suggested revising proposed Sec.
113.40(b)(6), relating to air supply and controls, to clarify that the
requirements apply only if air is used for providing overpressure. The
comment also suggested revising proposed Sec. 113.40(e)(8), which
requires a water level indicator and operator checks of the water level
to ensure that water covers the top layer of containers during the
entire come-up time and processing periods. The comment requested
revisions to clarify that the requirements of proposed Sec.
113.40(e)(8) apply only if water level is determined to be a critical
factor in the scheduled process or retort operating procedures.
According to the comment, these revisions would accommodate current
systems for pressure processing in discontinuous agitating retorts that
utilize steam as the source of overpressure. The comment stated that
for such systems, the processing authority may have determined that
water level is not critical to the scheduled process because of the
influences of steam in the retort headspace area and the continuous
rotation of the retort baskets.
(Response) Because proposed Sec. 113.40(b)(6) does not relate to
air supply and controls, but is instead about crate supports, we assume
here as we did in our response to Comment 19 that the comment is
referring to proposed Sec. 113.40(e)(6)(i), relating to air supply and
controls for pressure processing in water in discontinuous agitating
retorts. Proposed Sec. 113.40(e)(6)(i) requires that a means be
provided for introducing compressed air at the proper pressure and
rate. We agree with the comment that the requirement of proposed Sec.
113.40(e)(6)(i) applies only if air is used for providing overpressure.
We also agree that the requirement of proposed Sec. 113.40(e)(6)(ii)
for a water level indicator and recorded checks of the water level
during processing should be revised to accommodate discontinuous
agitating retorts that utilize steam as the source of overpressure.
Accordingly, in final Sec. 113.40(e)(6)(i) and (e)(6)(ii), we
clarified that the requirements relating to air supply and controls and
to the water level indicator apply only if air is used for providing
overpressure.
(Comment 21) One comment suggested revising proposed Sec.
113.40(b)(10)(ii), which requires the water circulation pump to be
equipped with a bleeder to remove air when starting operations. The
comment suggested revising this requirement to allow for use of other
suitable devices for air removal.
(Response) We agree that proposed Sec. 113.40(b)(10)(ii),
redesignated as Sec. 113.40(b)(11) in this final rule, should be
revised to allow for use of water circulation pumps, other than a water
circulation pump with a bleeder, designed to ensure proper heat
distribution. To ensure proper heat distribution, the water circulation
pump must be designed to properly start the flow of water and to
maintain the flow of water at the appropriate flow rate. To obtain the
appropriate flow rate, the water circulation pump must be designed or
equipped with a suitable means, such as a bleeder, to remove air from
the pump chamber or the pump must be self priming. In addition, the
pumping system must ensure that it avoids cavitation, i.e., changes in
water pressure caused by the formation of cavities or voids within the
circulating water. Water circulation pumps that use mechanisms other
than bleeders to remove air must be designed to ensure appropriate
water circulation and to prevent cavitation.
To clarify this requirement, in Sec. 113.40(b)(11) of this final
rule we specify that the water circulation pump must be designed to
provide proper flow on startup and during operation, such as with a
bleeder or other suitable means to remove air during startup and with
an appropriate device or design to prevent pump cavitation during
operation. In addition, the pump must be equipped with a signaling
device to warn the operator when it is not running. For consistency, we
made similar changes to proposed Sec. 113.40(e)(6)(ii) (redesignated
as Sec. 113.40(e)(7) in this final rule). In final Sec. 113.40(b)(11)
and (e)(7), we removed the reference to ``pilot light'' as the example
of a signaling device to avoid the appearance of preference for a pilot
light signaling device and to provide flexibility for processors to
determine an appropriate signaling device.
(Comment 22) One comment agreed with the provision of proposed
Sec. 113.40(b)(1)(v) that allows a temperature-indicating device to be
installed in a separate well or sleeve, i.e., ``If a separate well or
sleeve is used, there must be adequate circulation to
[[Page 11899]]
ensure accurate temperature measurement.'' However, the comment
indicated that the provision appears to conflict with another
requirement in proposed Sec. 113.40(b)(1)(v) for the temperature-
indicating device sensor to extend directly into the water a minimum of
at least 2 inches (5.1 centimeters) without a separable well or sleeve.
(Response) We agree that additional clarification is needed. In
this final rule, we revised proposed Sec. 113.40(b)(1)(v) and a
similar requirement in proposed Sec. 113.40(e)(1)(v) to clarify that
the temperature-indicating device sensor must be installed directly
into the retort shell or in a separate well or sleeve attached to the
retort. In addition, for all retorts covered by these sections, the
temperature-indicating device sensor must be located so that it is
beneath the surface of the water throughout the process and where there
is adequate circulation to ensure accurate temperature measurement. We
also removed the requirement for the temperature-indicating device
sensor to extend at least 2 inches (5.1 centimeters) directly into the
water when the temperature-indicating device sensor is not located in a
separate well or sleeve. We believe the requirement for adequate water
circulation to ensure accurate temperature measurement obviates the
need to specify how far the temperature-indicating device sensor must
extend into the water and allows for use of alternative technologies.
(Comment 23) One comment noted that proposed Sec. 113.40(f)(1)(v)
should be revised to clarify that placement requirements in the steam
dome and the hydrostatic water leg are for the temperature-indicating
device sensor.
(Response) We agree. In this final rule, we revised proposed Sec.
113.40(f)(1)(v) to clarify that the placement requirements in the steam
dome and the hydrostatic water leg apply to the temperature-indicating
device sensor, rather than the entire temperature-indicating device.
(Comment 24) One comment stated that the requirement for the
temperature-recording device sensor to be installed either within the
retort shell or in a well attached to the shell is misplaced in the
paragraph heading, Temperature controller (proposed Sec.
113.40(a)(2)(iv), (c)(2)(iv), (d)(2)(iv), (e)(2)(iv), and (f)(2)(iv)).
The comment indicated that the statement applies to all temperature-
recording device sensors, but its placement in the regulations implies
that it applies only to combination recording-controlling devices. The
comment suggested moving the statement relating to installation of the
sensor, along with the requirement for the temperature-recording device
sensor well to have a \1/16\-inch (1.5 millimeters) or larger bleeder,
to a separate paragraph.
(Response) We agree. In this final rule, we moved the statements
relating to installation of the sensor and, where relevant, the
requirement for the temperature-recording device sensor well to have a
\1/16\-inch (1.5 millimeters) or larger bleeder to the paragraph
heading, Temperature-recording device (final Sec. 113.40(a)(2),
(c)(2), (d)(2), (e)(2), and (f)(2)).
(Comment 25) One comment objected to the requirement in proposed
Sec. 113.40(e)(1)(v) for the temperature-indicating device sensor to
be installed either within the retort shell or in an external well
attached to the retort. The comment indicated that placement of the
temperature-indicating device in the suction manifold shows good
agreement with temperatures inside the retort once the Cook Hold step
begins. According to the comment, this placement is an improvement over
using a thermometer well, since the water line for a partial immersion
process is normally below the feed leg of the thermometer well and the
temperature at that location may not be representative of the retort
temperature. The comment suggested revising Sec. 113.40(e)(1)(v) by
adding the following language to permit alternative sensor placement,
if appropriately documented: ``Other installations deviating from these
sensor locations may be used if the processor has evidence, on file, in
the form of heat distribution data that its installation accomplishes
adequate heat distribution. Such documentation is likely to include
heat distribution studies conducted and documented by the processor to
show that the process temperature will be reached once the Cook Hold
time begins.''
(Response) We do not agree with the comment's recommendation that
Sec. 113.40(e)(1)(v) should state that process deviations relating to
placement of temperature-indicating device sensors may be acceptable if
supported by heat distribution data. Section 108.35 states the
requirements for submitting information to demonstrate process adequacy
for a system design that deviates from the requirements of the
regulations. A change in the design of a system for processing in water
in discontinuous agitating retorts, such as placement of a temperature-
indicating device sensor in a suction manifold rather than within the
retort shell or in an external well attached to the retort, would
require substantiation by qualified scientific authority as to its
adequacy, including, for example, heat distribution studies as
suggested by the comment. Such information must be submitted to FDA
(Sec. 108.35(c)(2)(ii) (21 CFR 108.35(c)(2)(ii))).
(Comment 26) One comment expressed concern that proposed Sec.
113.40(a)(2), which requires each retort to have an accurate
temperature-recording device, does not define the term ``accurate'' or
state how to determine that a temperature-recording device is accurate.
The comment suggested using the same calibration method for
temperature-recording devices as used for temperature-indicating
devices and reference devices by requiring annual calibrations of
temperature-recording devices with NIST traceability. The comment
stated that this would effectively allow the temperature-recording
device to be used as a secondary component of a ``redundant system'' to
verify the accuracy of the temperature-indicating device. Accordingly,
the temperature-indicating device would still be ``the standard''
device and should still be required to have the characteristics of high
accuracy and reliability. The comment indicated that if the
temperature-recording device is adjusted to the temperature-indicating
device and the temperature-indicating device slowly drifts, this may
not be known until the next calibration cycle, which could be up to a
year later. However, according to the comment, if the devices are
allowed to vary within their individual established calibration
tolerances, it will be known if one device drifts out of its tolerance.
The comment stated that adjusting the temperature-recording to the
temperature-indicating device does not ensure the accuracy of the
temperature-recording device or the recorded data.
(Response) This final rule requires the temperature-recording
device to be adjusted to agree as nearly as possible with, but to be in
no event higher than, the temperature-indicating device during the
process time (final Sec. 113.40(a)(2)(iii), (b)(2)(iii), (c)(2)(iii),
(d)(2)(iii), (e)(2)(iii), (f)(2)(iii), and (g)(1)(i)(B)(3)). Processors
must ensure that the temperature-indicating device is accurate during
processing and that the recording mechanism of the temperature-
recording device is adjusted to and reflects the temperature indicated
by the temperature-indicating device. For some temperature-recording
devices, such as those that record to a chart, adjustments to the
mechanism that draws onto the chart are made by hand based on visually
determining where the mechanism should be placed in contact with the
chart. Unavoidable
[[Page 11900]]
imprecision relating to, for example, manual placement of the recording
mechanism onto a chart, must result in recording a temperature that is
not greater than the actual processing temperature. A recorded
temperature that is higher than the actual processing temperature may
mean that the product was not processed at or above the required
processing temperature (i.e., the product was under processed) and may
pose a health hazard. However, if the temperature-recording device
records a temperature that is lower than the actual processing
temperature, although the quality of the product may be affected,
processing at a higher temperature than recorded (i.e., over
processing) does not create a health hazard. Thus, although the
recorded temperature should reflect the actual processing temperature
as precisely as possible, we believe the requirement to not record a
temperature that is higher than the temperature-indicating device,
which must be accurate, provides an appropriate parameter for ensuring
that the product is not under processed.
We believe processors should adjust the temperature-recording
device mechanism for each batch at least at the beginning of the
process and, as necessary, check the adjustment during the process time
to ensure compliance with the regulation and to ensure that the batch
is processed at or above the scheduled process temperature. To
emphasize that the adjustment must occur with sufficient frequency to
ensure that the temperature-recording device record reflects the
temperature indicated by the temperature-indicating device, we revised
the final rule to require the temperature-recording device to be
adjusted with sufficient frequency to ensure agreement as nearly as
possible with, but to be in no event higher than, the temperature-
indicating device during processing (final Sec. 113.40(a)(2)(iii),
(b)(2)(iii), (c)(2)(iii), (d)(2)(iii), (e)(2)(iii), (f)(2)(iii), and
(g)(1)(i)(B)(3)).
(Comment 27) One comment suggested replacing the term ``recording
chart'' with ``temperature-recording device record'' in proposed Sec.
113.40(c)(8)(ii).
(Response) We agree. In Sec. 113.40(c)(8)(ii) of this final rule,
we replaced the term ``recording chart'' with ``temperature-recording
device record.'' Also, because the term ``marked'' may be interpreted
to mean a manual action, for clarity and to allow for use of
alternative technologies, we replaced the term ``marked'' with
``indicated'' in Sec. 113.40(c)(8)(ii) and (c)(9).
(Comment 28) One comment suggested that the statement that air-
operated temperature controllers should have adequate filter systems to
ensure a supply of clean, dry air is misplaced in the regulations
(proposed Sec. 113.40(a)(2)(iv), (b)(2)(iv), (c)(2)(iv), (d)(2)(iv),
(e)(2)(iv), and (f)(2)(iv)). The comment stated that, because this
statement applies to