National Emission Standards for Hazardous Air Pollutants: Gold Mine Ore Processing and Production Area Source Category; and Addition to Source Category List for Standards, 9450-9489 [2011-2608]
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Federal Register / Vol. 76, No. 33 / Thursday, February 17, 2011 / Rules and Regulations
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Parts 9 and 63
[EPA–HQ–OAR–2010–0239; FRL–9242–3]
RIN 2060–AP48
National Emission Standards for
Hazardous Air Pollutants: Gold Mine
Ore Processing and Production Area
Source Category; and Addition to
Source Category List for Standards
Environmental Protection
Agency (EPA).
ACTION: Final rule.
AGENCY:
EPA is adding the gold mine
ore processing and production area
source category to the list of source
categories to be regulated under Section
112(c)(6) of the Clean Air Act due to its
mercury emissions. EPA is also
promulgating national emission
standards for hazardous air pollutants to
regulate mercury emissions from this
source category.
DATES: This final rule is effective on
February 17, 2011. The incorporation by
reference of certain publications listed
in the final rule is approved by the
Director of the Federal Register as of
February 17, 2011.
ADDRESSES: EPA has established a
docket for this action under Docket ID
No. EPA–HQ–OAR–2010–0239. All
documents in the docket are listed on
the https://www.regulations.gov Web
site. Although listed in the index, some
information is not publicly available,
e.g., Confidential Business Information
(CBI) or other information whose
disclosure is restricted by statute.
SUMMARY:
Category
Industry:
Gold Ore Mining ...........
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1
Certain other material, such as
copyrighted material, is not placed on
the Internet and will be publicly
available only in hard copy form.
Publicly available docket materials are
available either electronically through
www.regulations.gov or in hard copy at
the EPA Headquarters Library, Room
Number 3334, EPA West Building, 1301
Constitution Ave., NW., Washington,
DC. The EPA/DC Public Reading Room
hours of operation are 8:30 a.m. to 4:30
p.m. Eastern Standard Time (EST),
Monday through Friday. The telephone
number for the Public Reading Room is
(202) 566–1744, and the telephone
number for the Air and Radiation
Docket and Information Center is (202)
566–1742.
FOR FURTHER INFORMATION CONTACT: Mr.
Chuck French, Sector Policies and
Program Division, Office of Air Quality
Planning and Standards (D243–02),
Environmental Protection Agency,
Research Triangle Park, North Carolina
27711, telephone number (919) 541–
7912; fax number (919) 541–3207,
e-mail address: french.chuck@epa.gov.
SUPPLEMENTARY INFORMATION: The
information presented in this preamble
is organized as follows:
I. General Information
A. Does this action apply to me?
B. Where can I get a copy of this
document?
C. Judicial Review
II. Addition to Section 112(c)(6) Source
Category List
III. What is the statutory authority and
regulatory approach for the proposed
standards?
IV. Summary of Significant Changes Since
Proposal
A. Applicability
NAICS code 1
212221
B. Final Emission Standards
C. Compliance Dates
D. Compliance Requirements
E. Monitoring Requirements
F. Definitions
V. Summary of Responses to Major
Comments
A. Statutory Requirements
B. Applicability
C. MACT Floors
D. Compliance Determinations
E. Monitoring Requirements
F. Definitions
VI. Summary of Environmental, Economic
and Health Benefits
VII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children From Environmental Health
and Safety Risks
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer and
Advancement Act
J. Executive Order 12898: Federal Actions
To Address Environmental Justice in
Minority Populations and Low-Income
Populations
K. Congressional Review Act
I. General Information
A. Does this action apply to me?
The regulated categories and entities
potentially affected by this final rule
include:
Examples of regulated entities
Establishments primarily engaged in developing the mine site, mining, and/or beneficiating (i.e.,
preparing) ores valued chiefly for their gold content. Establishments primarily engaged in
transformation of the gold into bullion or dore bar in combination with mining activities are included in this industry.
North American Industry Classification System.
This table is not intended to be
exhaustive, but rather provides a guide
for readers regarding entities likely to be
affected by this action. To determine
whether your facility would be
regulated by this action, you should
examine the applicability criteria in 40
CFR 63.11640 of subpart EEEEEEE
(National Emission Standards for
Hazardous Air Pollutants (NESHAP):
Gold Mine Ore Processing and
Production Area Source Category). If
you have any questions regarding the
applicability of this action to a
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particular entity, consult either the air
permit authority for the entity or your
EPA Regional representative, as listed in
40 CFR 63.13 of subpart A (General
Provisions).
B. Where can I get a copy of this
document?
In addition to being available in the
docket, an electronic copy of this final
action will also be available on the
Worldwide Web (WWW) through the
EPA Technology Transfer Network
(TTN). Following signature, a copy of
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this final action will be posted on the
TTN’s policy and guidance page for
newly proposed or promulgated rules at
the following address: https://
www.epa.gov/ttn/oarpg/. The TTN
provides information and technology
exchange in various areas of air
pollution control.
C. Judicial Review
Under Section 307(b)(1) of the Clean
Air Act (CAA), judicial review of this
final rule is available only by filing a
petition for review in the U.S. Court of
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Appeals for the District of Columbia
Circuit by April 18, 2011. Under section
307(d)(7)(B) of the CAA, only an
objection to this final rule that was
raised with reasonable specificity
during the period for public comment
can be raised during judicial review.
Moreover, under section 307(b)(2) of the
CAA, the requirements established by
this final rule may not be challenged
separately in any civil or criminal
proceedings brought by EPA to enforce
these requirements.
Section 307(d)(7)(B) also provides a
mechanism for us to convene a
proceeding for reconsideration, ‘‘[i]f the
person raising an objection can
demonstrate to EPA that it was
impracticable to raise such objection
within [the period for public comment]
or if the grounds for such objection
arose after the period for public
comment (but within the time specified
for judicial review) and if such objection
is of central relevance to the outcome of
the rule.’’ Any person seeking to make
such a demonstration to us should
submit a Petition for Reconsideration to
the Office of the Administrator, U.S.
EPA, Room 3000, Ariel Rios Building,
1200 Pennsylvania Ave., NW.,
Washington, DC 20460, with a copy to
the person listed in the preceding FOR
FURTHER INFORMATION CONTACT section.
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II. Addition to Section 112(c)(6) Source
Category List
For reasons stated in the preamble to
the proposed rule (75 FR 22470, April
28, 2010), we are adding the gold mine
ore processing and production area
source category to the list of source
categories under section 112(c)(6) on the
basis of its mercury emissions. The
preamble for the proposed rule provides
a description of this industry including
the processes used and the typical
control technologies applied.
III. What is the statutory authority and
regulatory approach for the proposed
standards?
As explained in the preamble to the
proposed rule, CAA section 112(c)(6)
requires that EPA set standards under
section 112(d)(2) or (d)(4). The mercury
standards for the gold mine ore
processing and production area source
category are being established under
CAA section 112(d)(2), which requires
maximum available control technology
(MACT) level of control. Under CAA
section 112(d), the MACT standards for
existing sources must be at least as
stringent as the average emissions
limitation achieved by the best
performing 12 percent of existing
sources (for which the administrator has
emissions information) for source
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categories and subcategories with 30 or
more sources, or the best performing 5
sources for categories and subcategories
with fewer than 30 sources (CAA
section 112(d)(3)(A) and (B)). This level
of minimum stringency is called the
MACT floor. For new sources, MACT
standards must be at least as stringent
as the emission control that is achieved
in practice by the best controlled similar
source (CAA section 112(d)(3)). EPA
also must consider more stringent
‘‘beyond-the-floor’’ control options.
When considering beyond-the-floor
options, EPA must consider not only the
maximum degree of reduction in
emissions of HAP, but must take into
account costs, energy, and nonair
quality health and environmental
impacts when doing so.
IV. Summary of Significant Changes
Since Proposal
This section summarizes the
significant changes to the rule since
proposal. Additional information on the
basis for these changes and other
changes can be found in the Summary
of Responses to Major Comments in
section V of this preamble and in the
Summary of Comments and Responses
document which is available in the
docket for this action.
A. Applicability
We have clarified in § 63.11651 of the
final rule that the term ‘‘gold mine ore
processing and production facility’’ does
not include individual prospectors and
very small pilot scale mining
operations. These types of operations
are very small and were not included in
the section 112(c)(6) inventory that was
the basis for the listing of the gold mine
ore processing and production source
category.
B. Final Emission Standards
We have made changes to all of the
proposed emission standards as the
result of the following developments:
(1) Inclusion of additional emissions
test data received since proposal; 1
(2) additional analyses in response to
public comments on the proposed rule; 2
and (3) further review of the data used
to develop the standards for the
proposed rule. The changes are
summarized below and described in
more detail in section V of this
1 The new test data used in final MACT standard
calculations can be found in the docket as docket
items: EPA–HQ–OAR–2010–0239–0359 and EPA–
HQ–OAR–2010–0239–0360.
2 Analyses for the final MACT standards can be
found in the docket in the document titled:
‘‘Development of the MACT Floors and MACT for
the Final NESHAP for Gold Mine Ore Processing
and Production’’ (also known as the ‘‘MACT
Development Document’’).
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preamble. We estimate the final MACT
standards will reduce mercury
emissions from gold mine ore
processing and production down to a
level of about 1,180 pounds per year,
which will be an estimated 77 percent
reduction from the 2007 emissions level
(5,000 lb/yr), a 95 percent reduction
from year 2001 emissions level (about
23,000 lb/yr), and more than 97 percent
reduction from uncontrolled emissions
levels (more than 37,000 lb/yr).
Ore Pretreatment Processes
In the proposed rule, the proposed
mercury emission standards for both
existing and new ore pretreatment
processes were 149 pounds per million
tons of ore processed (lb/million tons of
ore). In the final rule, the emission
standard for existing sources is 127 lb/
million tons of ore; and for new sources
the emission standard is 84 lb/million
tons of ore. The final emission standards
are based on several changes to the data
set used in the MACT analysis. Since
we issued the proposed rule, we
collected emissions data from more
recent tests that were not available at
proposal. Further, we learned that two
emissions tests that we used to develop
the MACT floor in our proposed rule
had been invalidated by the Nevada
Division of Environmental Protection
(NDEP), and we removed those test
results from the database. Information
on the specific tests invalidated and the
rationale are available in the docket
(docket item number EPA–HQ–OAR–
2010–0239–0061). We also discovered
that the test data for a unit within the
ore pretreatment affected source at a
facility should have been included as
part of a different unit at the same
facility. We have also dropped the data
for one facility from the analysis
because their autoclave was shut down
in 2007 and dismantled, and the only
test data we had for them was one test
of the autoclave when it was operating
in 2006. Moreover, we conducted
additional beyond-the-floor analyses for
the ore pretreatment affected source.
The new information and analyses
described above are discussed in more
detail in section V.C of this preamble
and in the MACT Development
Document which is available in the
docket for this rulemaking.
The resulting data set included
emissions data for four facilities that
ranged from 45 to 165 lb/million tons of
ore. Based on these data, and using the
same upper prediction limit (UPL)
approach used for proposal to account
for variability, we determined the
MACT floor to be 158 lb/million tons of
ore for existing sources of ore
pretreatment processes and 84 lb/
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million tons of ore for new sources. As
explained in the proposed rule (75 FR
at 22482), the technologies that we
estimate are needed to achieve the
MACT floor level of performance for
existing ore pretreatment processes
include calomel-based mercury
scrubbers on roasters and venturi
scrubbers on autoclaves and ancillary
roaster operations. The preamble to the
proposed rule provides a description of
the UPL and the approach and
calculations used to derive the UPL. The
UPL is also discussed further in section
V.
In our beyond-the-floor analysis, we
evaluated the potential to add
condensers and carbon adsorbers to
control autoclaves, and the potential to
add carbon adsorbers to control the ore
pre-heaters. Based on this beyond-thefloor analysis, we concluded that it is
feasible and cost-effective to establish
the MACT standard for existing sources
at a level lower than the MACT floor.
Based on the analysis, we determined
the MACT standard for existing sources
to be 127 lb/million tons of ore. For new
sources, we determined that it was not
feasible and cost-effective to establish a
standard lower than the new source
MACT Floor (of 84 lb/million tons);
therefore the MACT standard for new
sources was determined to be 84 lb/
million tons.
The technologies needed to achieve
the new source MACT floor will depend
on the types of ore processed, amount
of mercury in the ore, and specific
process units used. Nevertheless, we
conclude that, at a minimum, the
controls that would be needed would
include calomel-based mercury
scrubbers on roasters and venturi
scrubbers on autoclaves and ancillary
roaster operations. Additional controls
that will likely be needed to achieve
emissions at or below the new source
MACT floor level include condensers
and carbon adsorbers on autoclaves, and
carbon adsorbers on ore preheaters.
Table 1 summarizes the MACT floor
analysis for existing and new ore
pretreatment processes. The beyond-thefloor analyses are explained further in
section V of this preamble and in more
detail in the MACT Development
document.
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TABLE 1—MACT FLOOR RESULTS FOR
ORE PRETREATMENT PROCESSES
Facility
Average
performance
(lb/million
tons of ore)
A .............................................
C .............................................
E .............................................
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45
56
71
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TABLE 1—MACT FLOOR RESULTS FOR 0.17 lb/ton of concentrate for existing
ORE PRETREATMENT PROCESSES— sources and 0.14 lb/ton of concentrate
for new sources.
Continued
For carbon processes, regardless of
whether the facility operates a mercury
retort, we estimate that to meet the
Facility
MACT floor facilities would generally
need to have mercury condensers and
D .............................................
165 carbon adsorbers to control mercury
Average of the 4 facilities .......
84 emissions. We also considered beyondthe-floor options for both existing and
99% UPL for existing sources
new sources for these process groups,
(i.e., the MACT Floor for existing sources) .....................
158 which were based on the addition of a
99% UPL for new sources 1
second carbon adsorber; however, we
(i.e., the MACT Floor for
rejected those options because they are
new sources) .......................
84 not cost effective. Additional
1 The MACT Floor for new sources is based
information on the analyses performed
on the average performance of Facility A (i.e., can be found in the MACT Development
45) plus an amount to account for variability document in the docket for this
(i.e., 45 + 39 = 84).
rulemaking.
Carbon Processes
We also eliminated in the final rule
the compliance alternative of 97 percent
Under the proposed rule, all carbon
reduction for new carbon processes.
processes were subject to the same
After reviewing the comments received
proposed mercury emissions limits of
on this proposed alternative standard
2.6 pounds per ton of concentrate (lb/
and giving further consideration to the
ton of concentrate) for existing sources
practicality of how it would be
and, for new sources, either 0.14 lb/ton
measured, we concluded that this
of concentrate or 97 percent reduction
option would be difficult to implement,
in uncontrolled mercury emissions.
particularly when multiple processes
These limits would have applied to
that are operated at different times vent
facilities that operate mercury retorts
to a single control device and stack. In
and facilities that do not operate
addition, we have limited data
mercury retorts. In the final rule, we
supporting this compliance alternative.
distinguish between carbon processes
In proposing this alternative for
with mercury retorts and carbon
comment, we had hoped to, but did not,
processes without mercury retorts
receive additional data indicating that
because we believe there are unique
the 97 percent reduction option would
differences in these two types of
be equivalent to the proposed new
processes. Therefore, the final rule
source limit of 0.14 pounds of mercury
specifies separate emission standards
per ton of concentrate. For the reasons
for these two types of processes.
stated above, we eliminated the 97
Moreover, the final emission standards
for carbon processes reflect inclusion of percent control efficiency option for
new carbon processes in the final rule.
new test data that were not available at
Table 2 summarizes the results of the
proposal. We also revised our data set
MACT floor analysis for carbon
based on new information that we
received since proposal which impacted processes with mercury retorts, and
Table 3 summarizes the analysis for
which sources were among the best
carbon processes without mercury
performing sources. Based on the data
retorts.
that we have, there are 10 facilities that
have carbon processes with mercury
TABLE 2—MACT FLOOR RESULTS FOR
retorts, and we have mercury emissions
CARBON PROCESSES WITH MERdata for all 10 of these facilities. There
CURY RETORTS
are approximately 7 facilities that have
carbon processes without mercury
Average
retorts, and we have comprehensive and
performance
Facility
reliable mercury emissions data for 2 of
(lb/ton of
these facilities. These 2 facilities are the
concentrate)
best controlled facilities within that
N ...........................................
0.53
group based on the information we
J ............................................
0.74
have. (See section V for further details.)
I .............................................
1.06
For carbon processes with mercury
A ...........................................
1.47
retorts, the emission standard in the
H ...........................................
1.67
final rule is 2.2 lb/ton of concentrate for D ...........................................
2.20
existing sources and 0.8 lb/ton of
C ...........................................
3.71
concentrate for new sources. For carbon G ...........................................
8.17
processes without mercury retorts, the
E ...........................................
14.49
emission standard in the final rule is
B ...........................................
20.60
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Average
performance
(lb/million
tons of ore)
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TABLE 2—MACT FLOOR RESULTS FOR Table 4 summarizes the results of the
CARBON PROCESSES WITH MER- MACT floor analysis for non-carbon
concentrate processes.
CURY RETORTS—Continued
Facility
Average
performance
(lb/ton of
concentrate)
Average of top 5 ...................
99% UPL for existing
sources (i.e., MACT Floor
for existing sources) ..........
99% UPL for new sources
(i.e., MACT Floor for new
sources) ............................
TABLE 4—MACT FLOOR RESULTS FOR
NON-CARBON CONCENTRATE PROCESSES
Average
performance
(lb/ton of
concentrate)
1.1
Facility
2.2
K ...........................................
L ............................................
Average of 2 facilities ...........
0.8
99% UPL for existing
sources (i.e., MACT Floor
TABLE 3—MACT FLOOR RESULTS FOR for existing sources) ..........
CARBON
PROCESSES
WITHOUT 99% UPL for new sources
(i.e., MACT Floor for new
MERCURY RETORTS
sources) ............................
0.2
0.1
C. Compliance Dates
In the final rule, we provide in
§ 63.11641 that the compliance date for
M ...........................................
0.058 existing sources is 3 years after
F ............................................
0.098 promulgation of the final rule as
Average of top 2 facilities .....
0.078 opposed to 2 years as proposed. We
reviewed the information provided in
99% UPL for existing
public comments on the challenges of
sources (i.e., MACT Floor
installing new controls, especially for
for existing sources) ..........
0.17
autoclaves, which, although the controls
99% UPL for new sources
have not yet been demonstrated, have
(i.e., MACT Floor for new
sources) ............................
0.14
been proposed by facilities with
autoclaves in their Nevada Mercury
Control Program (NMCP) permit
Non-Carbon Concentrate Processes
applications. We also considered the
Under the proposed rule, the mercury installation of new controls on the
emission standards for non-carbon
roaster preheaters, which also have not
concentrate processes were 0.25 lb/ton
yet been demonstrated, but have been
of concentrate for existing sources and
proposed by these facilities in their
NMCP permit applications. We
0.2 lb/ton of concentrate for new
concluded that allowing 3 years for
sources. In the final rule, the emission
existing sources to comply is
standards for these sources are 0.2 lb/
appropriate, given the complexity of the
ton of concentrate for existing sources
sources, the combinations of control
and 0.1 lb/ton of concentrate for new
devices that are needed in many cases,
sources. These standards are based on
and the amount of time necessary for
using new emissions data that were not
designing, installing, testing, and
available when we developed the
commissioning additional emission
proposal, along with the data that were
controls for mercury.
used for the proposal. For non-carbon
concentrate processes, we estimate that
D. Compliance Requirements
to meet the MACT floors, for both
Section 63.11646(a)(1) of the final rule
existing and new sources, facilities
does not include Method 30A, as was
would generally need to control
proposed, as an appropriate method for
mercury emissions using mercury
determining mercury concentration
condensers and carbon adsorbers. As
because it is not yet in general use. This
explained in the proposed rule, we
paragraph further clarifies that the use
considered beyond-the-floor controls for of ASTM D6784–02 and Method 30B are
these processes (which were based on
allowed for compliance tests only if
adding a second carbon adsorber to the
approved by the permit authority as
MACT floor level controls) but
opposed to automatically being allowed
concluded those controls would not be
as in the proposal. The final rule also
a cost-effective option. There are
does not include the requirement to
approximately 3 facilities in the U.S.
follow the acetone rinse procedures and
that use these types of processes. We
the absence of cyclonic flow
have emissions tests data for 2 of these
determination requirement, which were
facilities.
in subparagraphs (v) and (vi)
Facility
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Average
performance
(lb/ton of
concentrate)
0.047
0.078
0.062
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respectively of our proposed
§ 63.11646(a)(1). Method 29 already
includes requirements for the acetone
rinse, so there is no need to specify
those procedures in the rule; and
Method 1, which is required by the rule,
addresses the issue of cyclonic flow.
In § 63.11646(a)(2), we changed the
minimum sample volume when Method
29 is used to determine compliance
from the proposed 60 dry standard
cubic feet (dscf) to 30 dscf. We believe
this volume is adequate for detecting
mercury in the samples and determining
mercury emissions for this industry. We
have also expanded this section to
address non-detect values. If the
emission testing results for any of the
emission points yield a non-detect
value, the final rule requires that the
minimum detection limit (MDL) be used
to calculate the mass of emissions (in
pounds of mercury) for that emission
point that would subsequently be used
in the calculations to determine if the
source is in compliance with the MACT
standard. If the resulting calculations
indicate that mercury emissions are
greater than the MACT emission
standard, the owner or operator may
repeat the mercury emissions testing
one additional time for any emission
point for which the measured result was
below the MDL using procedures that
produce lower MDL results. If this
additional testing is performed, the
results from that testing must be used to
determine compliance.
For sources with multiple emission
units (e.g., two roasters) ducted to a
common control device and stack, we
have clarified in § 63.11646(a)(3) that
compliance testing must either be
performed with all affected emissions
units in operation, if this is possible, or
units must be tested separately. We also
clarified that the establishment of
operating limits for units that share a
common stack can be based on
emissions when all process units are
operating together, or based on testing
units separately. However, this
requirement does not affect the
frequency and schedule for monitoring,
which are specified in the rule. If
facilities have batch type processes that
cannot be operated simultaneously, then
the facility can test some or all of the
units individually.
In § 63.11646(a)(6) and (7), we clarify
that the production data used in
compliance determinations are based on
full calendar months. For the initial
compliance test, data for all the full
calendar months between publication of
the final rule and the initial compliance
test must be used. This initial
compliance determination must include
at least one full month of production
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data (e.g., hours of operation, and
million tons of ore processed or tons of
concentrate processed) including the
month the test was conducted. For
subsequent annual compliance tests,
data for the 12 full calendar months
prior to the annual compliance test must
be used to demonstrate compliance. In
addition, we clarify in paragraphs
§ 63.11646(a)(5), (6) and (7) that
compliance determinations are based on
the number of 1-hour periods each
process unit operates. By using the 1hour period terminology, the final rule
language is consistent with the
terminology used in the General
Provisions to part 63.
Because the final rule does not
include the 97 percent reduction option
that was in § 63.11645(e)(2) of the
proposed rule, we have removed from
the final rule the compliance
requirement for that option that was in
§ 63.11646(b) of the proposed rule,
which addressed testing the inlets and
outlets for sources choosing that
proposed option.
E. Monitoring Requirements
Section 63.11647(a) of the final rule
includes an additional option for
monitoring mercury emissions from
roasters. The proposed rule specified
two options for monitoring mercury
emissions: Paragraph (a)(1) specified
weekly sampling using PS 12B; and
paragraph (a)(2) specified continuous
monitoring using a mercury continuous
emissions monitoring system (CEMS). In
the final rule, we added paragraph (a)(3)
to provide a third option of continuous
sampling using PS 12B. In addition,
paragraph (a)(1) in the final rule was
changed to require sampling at least
twice per month using either PS 12B or
Method 30B rather than weekly. We
believe that Method 30B is an
acceptable alternative method for
monitoring purposes and allows owners
and operators more flexibility in how
they monitor roaster emissions. We also
believe that sampling twice per month
coupled with extensive parametric
monitoring of control devices (as
explained below) is sufficient for the
monitoring option in paragraph (a)(1).
Section 63.11647(a)(4)(iii) of the
proposed rule would have required
additional compliance testing if the
mercury concentration in the ore fed to
the roaster was higher than any
concentration measured in the previous
12 months. We have removed this
requirement from the final rule because
it is not clear that the mercury content
of the ore has a significant effect on the
performance of mercury scrubbers
applied to roasters, which are designed
to handle and operate efficiently for a
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range of mercury inlet concentrations.
In addition, condensers are used to
recover liquid elemental mercury prior
to the mercury scrubber, and any
increase in mercury loading would
likely result in an increase in the
recovery of elemental mercury.
The final rule incorporates several
changes to § 63.11647(b), which
addresses monitoring of calomel-based
mercury scrubbers (i.e., mercury
scrubbers) that are used to control
emissions from roasters. The proposed
rule required monitoring of the scrubber
liquid flow, liquid chemistry, scrubber
pressure drop, and scrubber inlet gas
temperature hourly. The final rule does
not include the requirement to monitor
pressure drop across calomel-based
scrubbers because we conclude that
pressure drop is not related to mercury
emission control performance by this
type of control device. In addition, the
final rule allows hourly monitoring of
the line pressure in the scrubber liquid
supply line as an alternative to hourly
monitoring of scrubber liquid flow rate.
Line pressure monitoring is already in
practice at some facilities and provides
the same type of information as does
liquid flow rate. As was proposed, the
final rule allows the operating limit for
scrubber liquid flow rate (or line
pressure) and inlet gas temperature to be
based on the minimum flow rate (or line
pressure) or maximum inlet gas
temperature established during the
initial performance test. It also includes
two additional options for setting these
operating limits: (1) Based on the
manufacturer’s specifications if certain
types of systems are designed to operate
within a specified range of flow rates or
temperatures; and (2) based on limits
established by the permitting authority.
If the facility chooses the option to
establish the limits during initial
compliance, the final rule requires the
scrubber flow rate operating limit to be
based on either the lowest value for any
run of the initial compliance test or 10
percent less than the average value
measured during the compliance test
and the inlet gas temperature operating
limit to be based on either the highest
value for any run of the initial
compliance test or 10 percent higher
than the average value measured during
the compliance test. This requirement
takes into account the fact that, although
initially the system may exhibit little
variability from test run to test run, the
short-term variability in performance
may increase with time. Additional
discussion of these changes can be
found in section V.E of this preamble
and in the Summary of Public
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Comments and Responses document in
the docket for this rulemaking.
In response to comments, we have
revised the requirements for corrective
action following control device
monitoring parameter exceedances
specified in § 63.11647(d). Under the
final rule, if the corrective actions taken
following an exceedance do not result in
the parameter value (e.g., liquid flow
rate, line pressure, or inlet gas
temperature) being returned to within
the parameter range or limit within 48
hours, a mercury concentration
measurement must be made to
determine if the operating limit for
mercury concentration is being
exceeded. The measurement must be
performed and the concentration
determined within 48 hours after the
initial 48 hours, or a total of 96 hours
from the time the parameter was
exceeded. If the measured mercury
concentration meets the operating limit
for mercury concentration, the
corrective actions are deemed
successful. In addition, the owner or
operator may request approval from the
permitting authority to change the
parameter range or limit based on
measurements of the parameter at the
time the mercury concentration
measurement was made. If, on the other
hand, the measured mercury
concentration indicates the operating
limit for mercury concentration is
exceeded, the exceedance must be
reported as a deviation within 24 hours
to the permitting authority, and the
facility must perform a compliance test
(pursuant to § 63.11647(d)) within 40
days to determine whether the source is
in compliance with the MACT standard.
We believe 40 days is appropriate
because it may take 3 to 4 weeks to
schedule and have the testing contractor
on site, and, following completion of the
test, another week or so to receive the
final test results, and allows sufficient
time to notify the permitting authority.
We also removed the requirement that
roasters must be shut down if a
parameter is out of range.
In § 63.11647(a)(1)(ii) of the final rule,
we require these same corrective actions
described above (i.e., measuring
mercury concentration within 48 hours,
reporting a deviation if the data show
the operating limit was exceeded within
24 hours, and conducting a compliance
test within 40 days) for exceedances of
mercury concentration operating limits
indicated by the results of the twice
monthly monitoring using PS 12B or
Method 30B, CEMS, or continuous
monitoring using PS 12B. In such cases,
the owner or operator must use the
results of the compliance test to
determine if the ore pretreatment
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process affected source is in compliance
with the emission standard. If the
source is determined to be in
compliance, the owner or operator may
use this compliance test to establish a
new operating limit for mercury
concentration for the roaster. We also
removed the requirement that roasters
must be shut down if the mercury
concentration is out of range.
In the final rule, § 63.11647(f)(1)
requires monthly sampling of the
exhaust stream of carbon adsorbers
using Method 30B. The duration of
sampling must be at least the minimum
sampling time specified in Method 30B
and up to one week. The proposed rule
required a full week of such sampling,
but, as pointed out by one of the
commenters, breakthrough of the
sampling trap from exhaust streams
with high mercury concentrations could
occur before a week had elapsed.
Section 63.11647(f)(2) of the final rule
clarifies that sampling of the carbon bed
must be collected from the inlet and
outlet of the bed. This paragraph also
specifies that, for carbon adsorbers with
multiple carbon columns or beds, the
sampling should be performed in the
first and last column or bed rather than
at the inlet or outlet.
We have deleted § 63.11647(f)(3) in
the proposed rule, which allowed the
carbon bed change-out rate to be
determined based on historical data and
the estimated life of the carbon. We
have concluded that this method would
not be adequate to ensure that
breakthrough does not occur earlier than
expected.
We have clarified § 63.11647(h) with
respect to the monitoring of scrubbers
(other than the calomel-based mercury
scrubbers described above). Under the
final rule, owners or operators are
required to monitor and record water
flow rate (or line pressure) and scrubber
pressure drop once per shift; they also
must record any occurrences when the
water flow rate (line pressure) or
pressure drop are outside the operating
range, take corrective actions to return
the water flow rate (line pressure) or
pressure drop back in range, and record
the corrective actions taken. At
proposal, the water flow rate and
pressure drop were to be monitored
continuously. However, measuring the
water flow rate (line pressure) and
pressure drop once per shift will
provide two to three measurements per
day, and we believe that is sufficient to
assure proper operations of the wet
scrubber, and thus assure compliance
with the emission standards. We have
also added the option of monitoring the
line pressure in the scrubber liquid
supply line as an alternative to
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monitoring scrubber liquid flow rate
because line pressure monitoring is
already in practice at some facilities and
provides the same type of information
as does liquid flow rate. As was
proposed, the final rule allows the
operating limit for water flow rate and
pressure drop to be based on the
minimum value during the initial
performance test. It also includes two
additional options for setting the
operating limit: (1) Based on the
manufacturer’s specifications; and (2)
based on limits established by the
permitting authority. We have also
clarified that, for scrubbers on
autoclaves, the pressure drop parameter
range should be established from
manufacturer’s specifications only.
F. Definitions
We have added a definition of carbon
adsorber to § 63.11651 to clarify that
this term, as used in the final rule,
includes control devices consisting of a
single fixed carbon bed, multiple carbon
beds or columns, carbon filter packs or
modules, and other variations of carbon
adsorber design.
The definition of ‘‘gold mine ore
processing and production facility’’ in
§ 63.11651 of the rule has been clarified
to state that small operations, such as
prospectors and very small pilot scale
mining operations, that process or
produce less than 100 pounds of
concentrate per year are excluded from
the source category. These prospectors
and very small pilot-scale operations
(that process at or below this level) were
not included in the section 112(c)(6)
inventory that was the basis for the
listing of gold mine ore processing and
production source category. These types
of very small operations were not
intended to be subject to the final rule,
and we do not expect any significant
emissions from them. We also clarified
that the source category does not
include facilities at which 95 percent or
more of the metals produced are metals
other than gold. For example, if other
non-ferrous metals (such as copper,
lead, nickel, or zinc) comprise 95
percent or more of the product, the
facility is not part of the gold ore
processing and production source
category.
V. Summary of Responses to Major
Comments
A. Statutory Requirements
1. Listing of the Gold Mine Ore
Processing and Production Source
Category Under Section 112(c)(6)
Comment: One commenter stated that
adding the gold mine ore processing and
production category to the list of
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categories required by Clean Air Act
(CAA) section 112(c)(6) was correct and
required because gold mines accounted
for a significant portion of the aggregate
emissions of mercury in the baseline
year (1990) and because they still do so
today. Other commenters stated that
EPA does not have the authority to list
gold mining processing and production
as a source category under section
112(c)(6) and noted that section
112(c)(6) requires EPA to list, by 1995,
categories of sources that make up 90
percent of the 1990 emissions for a
subset of hazardous air pollutants
(HAP), including mercury. The
commenters said that EPA concluded its
statutory listing obligation for mercury
in 1998 with the publication of a list of
source categories constituting 90
percent of aggregate mercury emissions,
and that gold mining was not included
on that list in 1998. In addition, the
commenters said that the CAA requires
EPA to list all categories under section
112(c)(6) by 1995 and complete issuance
of standards for all listed sources by
2000, a task that would be impossible if
EPA had the authority to add source
categories ad infinitum.
Response: We appreciate the
commenter’s support in listing the gold
mine processing and production area
source category pursuant to section
112(c)(6). We disagree, however, with
the commenters that assert that EPA is
precluded from listing additional
categories pursuant to section 112(c)(6).
The commenters appear to be arguing
that EPA is limited to a single listing
opportunity under section 112(c)(6) and,
having not listed gold mine ore
processing and production in the initial
1998 listing effort, EPA is now
foreclosed from doing so. There is
nothing in the language of section
112(c)(6), however, that precludes EPA
from listing additional source categories
to the extent EPA determines that those
categories are needed to meet the 90
percent requirement in section
112(c)(6). Indeed, the commenter’s
reading is contrary to the fundamental
purpose of section 112(c)(6).
The core requirement of section
112(c)(6) is that EPA ‘‘shall * * * list
categories and subcategories of sources
assuring that sources accounting for not
less than 90 per centum of the aggregate
emissions of each such pollutant’’ are
subject to standards under either
11217FE0(d)(2) or (d)(4). EPA
reasonably interprets section 112(c)(6)
as allowing it to revise the list to add
categories, where, as here, it determines
that it needs the additional categories to
meet the 90 percent requirement in
section 112(c)(6). Indeed, EPA has
previously revised the section 112(c)(6)
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list to add a source category, where EPA
determined that category was needed to
meet its 90 percent requirement for
mercury. See 72 FR 74087 (Dec. 28,
2007) (adding area source electric arc
furnaces to the section 112(c)(6) list).
As explained in the proposed rule, we
have a 1990 baseline emissions
inventory, and it is against this baseline
that we assess compliance with the 90
percent requirement for each of the
pollutants specified in section 112(c)(6).
EPA explained in the initial 1998 listing
notice that it was using 1990 as the
baseline year for assessing compliance
with the 90 percent requirement. As
EPA has developed emission standards
for the sources included on the initial
section 112(c)(6) list, it has acquired
additional information on those sources
and their emissions in 1990, which has
resulted in some revisions to the 1990
baseline emissions inventory estimates.
These revisions resulted in the need to
regulate an additional source category.
See 72 FR 74087 (setting standards for
area source electric arc furnaces).
In addition to obtaining additional
information concerning the source
categories on the initial list, EPA has
obtained additional information
concerning the 1990 emissions of other
sources. As explained in the preamble
to the proposed rule, at the time of the
initial section 112(c)(6) listing, there
was very little available information on
mercury emissions from gold mine ore
processing and production. See 75 FR
22471. Because EPA lacked emissions
information on mercury emissions from
this source category at the time of the
listing decision, EPA was unable to
estimate the 1990 baseline mercury
emissions from the gold mine ore
processing and production source
category and include this category in the
first listing effort. Based on information
that became available after the initial
listing, EPA now finds that regulation of
the area source gold mine ore processing
and production category is needed to
meet the 90 percent requirement for
mercury. 75 FR 22471. Under the
commenters’ view, EPA cannot add any
additional categories to the section
112(c)(6) list following the initial listing.
If true, EPA could not meet its section
112(c)(6) obligation—a result Congress
could not have intended. EPA
reasonably interprets section 112(c)(6)
in a manner that allows the Agency to
achieve that provision’s core
requirement. EPA repeats that it sees
nothing in the language or purpose of
section 112(c)(6) that precludes it from
listing additional source categories as
needed.
Finally, Congress left to EPA’s
discretion which categories and
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subcategories of sources to include on
the section 112(c)(6) list. We have
determined that we need the gold mine
ore processing and production source
category to meet the 90 percent
requirement in section 112(c)(6) for
mercury and are therefore now setting
standards for that category.
We also reject the comment that the
task of completing standards by 2000
would be impossible if EPA had the
authority to add source categories.
Nevertheless, EPA is under a court
ordered deadline to complete section
112(c)(6) standards by January 16, 2011.
(Sierra Club v. EPA, Consolidated Case
No. 01–1537, D.D.C).
Comment: Some commenters claimed
that EPA did not provide an adequate
basis for its 1990 emissions estimate for
gold mining processing and production.
Specifically, they questioned EPA’s
estimated emissions of 4.4 tons from
this source category in the 1990 baseline
year.
Response: Although the commenters
question EPA’s estimated emissions of
4.4 tons from this source category in the
1990 baseline year, they did not provide
an alternative method for calculating
such emissions or alternative data or
assumptions that should be used. They
also did not explain what they think the
1990 baseline emissions should have
been. EPA continues to maintain that its
baseline emissions estimate is
reasonable. The methodology EPA used
to derive that estimate is described in
docket item EPA–HQ–OAR–2010–0239–
0175.
Comment: Several commenters stated
that Phase 2 permits under the Nevada
Mercury Control Program (NMCP),
which are scheduled for issuance by the
end of 2010, will result in MACT-level
controls on all thermal units at Nevada
gold mines. According to the
commenters, these permits are the
culmination of a 7-year collaborative
effort between NDEP and the gold
mining industry to substantially reduce
mercury emissions from gold mine
processes. The commenters said that the
proposal does not address how the
NESHAP will result in reductions in
mercury at gold mines in areas of the
country other than Nevada, where the
mercury content of the ore in gold
mines is non-existent or only a fraction
of the amount found in Nevada, and
Nevada accounted for 99 percent of
mercury emissions associated with gold
mining operations in the United States.
According to the commenters, this
shows that if Nevada has an equivalent
mercury control program for the gold
mining industry, then there is nothing
to be gained from imposing a Federal
program, and if EPA acknowledges that
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the mines in Nevada are already well
controlled, then the listing of gold
mining and the promulgation of an
additional layer of regulation at
substantial cost to industry, but with
little environmental benefit, is both
legally indefensible and practically
unsupportable.
Response: As explained above, we are
regulating the gold mine ore processing
and production source category to meet
the 90 percent requirement in section
112(c)(6) for mercury and are therefore
setting standards for that category.
Based on our 1990 baseline inventory
for section 112(c)(6) and other emissions
information for subsequent years, we
estimate that this industry was among
the top ten highest emitting categories of
mercury emissions in the U.S. in 1990
and has remained in the top 10 since
that time. Moreover, even though most
emissions are from facilities located in
Nevada, several commenters expressed
serious concerns about the potential for
mercury emissions from new gold mines
in other States (e.g., Alaska). We share
these concerns about potential
emissions from new gold mine facilities.
Finally, Congress left to EPA’s
discretion which categories and
subcategories of sources to include on
the section 112(c)(6) list. We are
regulating the gold mine ore processing
and production source category to meet
the 90 percent requirement in section
112(c)(6) for mercury and are therefore
now promulgating a Federal NESHAP
for existing and new gold mine ore
processing and production facilities.
2. Emission Standards for HAP Other
Than Mercury
Comment: One commenter stated that
CAA section 112(c)(6) provides that
EPA must ‘‘list categories and
subcategories of sources assuring that
sources accounting for not less than 90
percent of each [enumerated] pollutant
are subject to standards under
subsection (d)(2) or (d)(4) of this
section.’’ The commenter also stated that
the D.C. Circuit has held repeatedly that
when EPA sets standards for a category
or subcategory of sources under section
112(d)(2), EPA has a statutory duty to
set emission standards for each HAP
that the sources in that category or
subcategory emit (e.g., National Lime
Ass’n v. EPA, 233 F.3d 625, 633–634
(D.C. Cir. 2000)). The commenter
concluded that when EPA sets
standards for gold mines under section
112(d)(2), as section 112(c)(6) requires it
to do, EPA must set section 112(d)(2)
emission standards for all the HAP that
gold mines emit.
The commenter said that EPA appears
to believe that because gold mines are
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needed only to reach the section
112(c)(6) requirement of 90 percent for
mercury and not for the other pollutants
enumerated in section 112(c)(6), EPA’s
only obligation under section 112(c)(6)
is to set section 112(d)(2) standards for
mercury. The commenter said that
section 112(c)(6) expressly requires EPA
to issue section 112(d)(2) standards for
the ‘‘sources’’ in the categories listed
under section 112(c)(6), not some subset
of the pollutants that those sources emit,
and that section 112(d)(2) standards
must include emission standards for
each HAP that a source category emits.
The commenter continued by stating
that nothing in the CAA exempts EPA
from this requirement. The commenter
concluded that, had Congress wished to
give EPA discretion to set standards for
only some of the pollutants emitted by
a category listed under section 112(c)(6),
it would have done so expressly.
Response: EPA disagrees with the
comment that, even though EPA lists a
category under section 112(c)(6) due to
the emissions of one or more HAP
specified in that section, EPA must
issue emission standards for all HAP
(including HAP not listed in section
112(c)(6)) that sources in that category
emit. The commenter cited in support
the opinion by the United States Court
of Appeals for the DC Circuit in
National Lime Ass’n v. EPA, 233 F.3d
625, 633–634 (D.C. Cir. 2000)). The part
of the National Lime opinion referenced
in the comment dealt with EPA’s failure
to set emission standards for certain
HAPs emitted by major sources of
cement manufacturing because the
Agency found no sources using control
technologies for those HAP. In rejecting
EPA’s argument, the court stated that
EPA has ‘‘a statutory obligation to set
emission standards for each listed
HAP.’’ Id. at 634. The Court noted the
list of HAP in section 112(b) and stated
that section 112(d)(1) requires that EPA
‘‘promulgate regulations establishing
emission standards for each category or
subcategory of major sources * * * of
hazardous air pollutants listed for
regulation. * * *’’ Id. (Emphasis added).
For the reasons stated below, we do not
believe that today’s final rule is
controlled by or otherwise conflicts
with the National Lime decision.
National Lime did not involve section
112(c)(6). That provision is ambiguous
as to whether standards for listed source
categories must address all HAP or only
the section 112(c)(6) HAP for which the
source category was listed. Section
112(c)(6) requires that ‘‘sources
accounting for not less than 90 per
centum of the aggregate emissions of
each such [specific] pollutant are
subject to standards under subsection
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(d)(2) or (d)(4).’’ This language can
reasonably be read to mean standards
for the section 112(c)(6) HAP or
standards for all HAP emitted by the
source. Under either reading, the source
would be subject to a section 112(d)(2)
or (d)(4) standard.
The commenter insists that once a
section 112(d)(2) standard comes into
play, all HAP must be controlled (per
National Lime). But this result is not
compelled by the pertinent provision,
section 112(c)(6). That provision is
obviously intended to ensure controls
for specific persistent, bioaccumulative
HAP, and this purpose is served by a
reading which compels regulation under
section 112(d)(2) only of the HAP for
which a source category is listed under
section 112(c)(6), rather than for all
HAP.
The facts here support the
reasonableness of EPA’s approach. Gold
mine ore processing is an area source
category listed under section 112(c)(6)
for regulation under section 112(d)(2)
solely due to its mercury emissions.
There is special statutory sensitivity to
regulation of area source categories in
section 112. For example, an area source
category may be listed for regulation
under section 112 if EPA makes an
adverse effects finding pursuant to
Section 112(c)(3) or if EPA determines
that the area source category is needed
to meet its section 112(c)(3) obligations
to regulate urban HAP or its section
112(c)(6) obligations to regulate certain
persistent bioaccumulative HAP.
Therefore, unless an area source
category emits a section 112(c)(3) urban
HAP or a section 112(c)(6) HAP and
EPA determines that such category is
needed to meet the 90 percent
requirement set forth in section
112(c)(3) and (c)(6), findings related to
adverse human health or environmental
effects are required before EPA can
regulate that area source category—
findings EPA is unable to make for nonmercury HAP emitted from the gold
mine ore processing and production
source category at this time. Moreover,
to the extent EPA lists an area source
category pursuant to section 112(c)(3)
(whether that finding is based on
adverse effects to human health or the
environment or a finding that the source
is needed to meet the 90 percent
requirement in section 112(c)(3), the
statute gives EPA discretion to set
generally available control technology
(‘‘GACT’’) standards for such sources. 42
U.S.C. 7412(d)(5).
EPA does not interpret section
112(c)(6) to create a means of
automatically compelling regulation of
all HAP emitted by area sources
unrelated to the core object of section
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112(c)(6), which is control of the
specific persistent, bioaccumulative
HAP, and thereby bypassing these
otherwise applicable preconditions to
setting section 112(d) standards for area
sources. Nor does National Lime
address the issue, since the case dealt
exclusively with major sources.3 233 F.
3d at 633. Consequently, EPA disagrees
with the comment that it is compelled
to promulgate section 112(d)(2) MACT
standards for all HAP emitted by gold
mine ore processors.
3. Emission Standards for Fugitive
Emissions
Comment: One commenter stated that
gold mines have significant fugitive
emissions of mercury, but that EPA did
not propose standards for these
emissions or mention them in its
proposal. The commenter said that EPA
has a statutory obligation to set
standards for gold mine mercury
emissions under section 112(d)(2) and
(3), and must set emission standards for
all the mercury emissions from the
listed category. Another commenter
described a recent preliminary study at
two facilities in Nevada that found
fugitive mercury air emissions from
various non-point sources at those two
mining operations such as from leach
pads and tailings ponds.
One commenter stated that means to
control fugitive emissions are available,
such as enclosing their leaching
operations. By enclosing the leaching
process, the commenter believes that
mines could eliminate this source of
fugitive emissions. The commenter also
stated that mines should not send
tailings into open tailing ponds, but into
closed treatment facilities that would
remove mercury and other HAP from
the tailings and prevent their release to
the air. The commenter recommended
that EPA evaluate the use of sulfurbased complexing agents for removing
mercury during cyanidization of gold.
According to the commenter, research
indicates that these products appear
useful for substantially reducing
mercury in process solution during heap
leaching.
Response: Due to the lack of
information, we have not included
fugitive mercury emissions at gold mine
facilities in our 1990 baseline emission
estimate (or in our more recent
emissions estimates) for the gold mine
ore processing and production area
source category. Accordingly, these
fugitive emissions are not part of the
3 EPA acknowledges that major sources regulated
under section 112 must be subject to MACT
standards for all HAP emitted from the source
category consistent with National Lime.
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source category we are listing and
regulating in this final rule. Other than
the recent preliminary research at two
facilities, we have no data on fugitive
mercury emissions at gold mine
facilities. The recent preliminary
research suggests that some fugitive
emissions may be occurring at these
facilities from large non-point sources
such as tailings ponds, leach fields and
waste rock piles. However, it is our
understanding that this preliminary
research has not yet been published or
peer-reviewed. Thus, at this juncture,
we do not have sufficient information
on fugitive emissions.
Furthermore, we have very little
information on how these fugitive
mercury emissions might be controlled.
A few commenters suggested that
certain compounds were available that
may be useful for limiting these
emissions. However, as far as we know,
there has been no demonstration that
these compounds would work
effectively to limit the emissions, and
we do not know the costs or potential
adverse impacts of applying these
chemicals. Therefore, we question the
feasibility and practicality of applying
these chemicals to limit fugitive
mercury emissions from these non-point
sources. We also question the feasibility
and practicality of enclosing the
leaching operations or the tailings
ponds, as suggested by some
commenters.
As explained in the proposed rule, the
gold mine ore processing and
production area source category covers
the thermal processes that occur after
ore crushing, including roasting
operations (i.e., ore dry grinding, ore
preheating, roasting, and quenching),
autoclaves, carbon kilns,
electrowinning, preg tanks, mercury
retorts, and furnaces. The data and
calculations used to derive the
estimated 4.4 tons of mercury emissions
for this source category for the 1990
baseline inventory for section 112(c)(6)
reflect emissions from the thermal
processes described above, and the final
MACT standards address all of these
processes.
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4. Major Source Determination
Comment: One commenter noted that
the proposal stated that the gold mining
processing and production source
category consists of only area sources;
however, the proposal indicated that
actual emissions of hydrogen cyanide
(HCN) at a few facilities were near the
major source threshold. The commenter
concluded that EPA violates both the
CAA and its own regulations by basing
its evaluation of whether gold mines are
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major sources on their actual emissions
instead of their potential emissions.
The commenter further noted that the
proposal requested comment on a
certification process that would allow
gold mines to avoid major source status
whereby companies could certify that
they are area sources by implementing
certain ‘‘management practices’’ and
then certifying to EPA that they had
done so. The commenter stated that
such a certification process would be
unlawful in calculating a sources
‘‘potential to emit’’ because the
management practices are not ‘‘control
equipment,’’ ‘‘restrictions on hours of
operation or on the type or amount of
material combusted, stored, or
processed,’’ and would not be ‘‘federally
enforceable.’’
Other commenters supported EPA’s
conclusion and determination that the
gold mines are area sources of HAP.
According to the commenters, EPA’s
methodology in making this
determination was extremely
conservative because EPA did not apply
what the commenters believe to be a key
correction factor. Application of this
correction factor would have reduced
the HCN emissions estimates from by
approximately 40–50%. The
commenters also stated that fence line
testing at selected gold mine operations
demonstrated that these levels of HCN
were below all applicable public health
standards.
The commenters believe that, because
the gold mines are area sources of HCN,
they should not be subject to section
112 work practice standards or newly
developed certification requirements.
The commenters noted that it is not
technically practical to set systematic
work practice standards to reduce HCN
emissions for every gold mining
operation to follow because each mine
is unique in its mineralogy and cyanide
leaching processes, and different
process solution pH values are
necessary to enhance gold recovery.
The commenters explained that for
economic, health, and safety reasons,
they already implement work practice
standards designed to minimize HCN.
The commenter concluded that the
combination of these work practice
standards and the annual TRI reporting
more than adequately ensure that gold
mining operations will remain area
sources of HCN.
Response: Contrary to the assertions
of one of the commenter’s, EPA did not
state in the preamble to the proposed
rule that the sources at issue had actual
emissions ranging from 5 to 9 tons. By
contrast, EPA stated that ‘‘a few facilities
are close to the major source threshold
due to hydrogen cyanide (HCN).’’ 75 FR
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22479. EPA failed to clarify in the
preamble to the proposed rule that the
range of 5 to 9 tons represented
potential to emit calculations for the
largest-emitting sources. Specifically, as
explained in the document ‘‘Estimated
Emissions of HCN from Gold Mine
Facilities in the U.S.’’ (which is
available in the docket for this
rulemaking), EPA estimated the
potential to emit for the five largest
sources assuming that these sources
would be operating every day of the
year, 24 hours a day, at 100 percent of
its current capacity. These assumptions
and calculations resulted in a potential
to emit estimate of 5 tons of HCN per
year for the largest source. EPA then
completed a second set of calculations,
using the same assumptions (i.e.,
operating every day of the year, 24
hours a day, at full capacity), but
without applying the surface area
correction factor, and those calculations
resulted in a conservative potential to
emit estimate of 9 tons of HCN per year
for the largest source. The emission
estimates for the remaining large
facilities were all below 9 tons.
The commenters correctly point out
that in determining whether a source is
a ‘‘major source’’ under CAA section
112, we must consider the source’s
potential to emit, as well as its actual
emissions. See CAA section 112(a)(1)
and 40 CFR 63.2. As noted above, we
specifically examined the sources’
potential to emit and concluded that all
sources’ potential to emit were below
the major source thresholds.
Some commenters allege that EPA
significantly overestimated HCN
emissions from the larger sources by not
accounting for certain correction factors.
They assert that if one were to account
for the appropriate correction factors in
developing the potential to emit values,
HCN emissions would ‘‘range from 3.7–
4.5 tpy for the larger mines compared to
the 5–9 tpy estimate’’ (See document
titled ‘‘PTE Emission Estimates for HCN’’
by the Nevada Mining Association,
which is available in the docket for this
action). Other commenters make a
blanket, unsupported assertion that the
Agency has underestimated HCN
emissions from the source category
because they believe that without the
management practices currently
employed by sources in the category,
HCN emissions would exceed the major
source thresholds at the larger sources.
These latter commenters, however,
made only conclusory statements and
did not demonstrate that HCN emissions
from the larger sources would exceed
the major source thresholds if the
management practices were not
employed.
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In sum, EPA has developed
conservative estimates of the sources’
potential to emit HCN. At one end of the
range EPA estimates potential emissions
of 5 tons per year of HCN for the largest
source, which is well below the major
source threshold of 10 tons per year of
a single HAP. At the other end of the
range EPA estimates potential emissions
of 9 tons per year for that same largest
source, which is a conservative estimate
and is still below the major source
threshold. The emission estimates for
the remaining large facilities were all
below 9 tons. We understand that the
sources at issue implement various
management practices as part of their
operations to minimize the use and
emissions of cyanide to protect workers,
to comply with Mine Safety and Health
Administration (MSHA) standards, to
comply with their agreements to the
International Cyanide Code, and for
economic reasons (to reduce operational
and supply costs). We currently do not
have sufficient information to explicitly
quantify emissions reductions achieved
through these management practices,
but nothing in the record suggests that
the facilities would be major sources if
they failed to employ the management
practices. Accordingly, we are taking
final action today to list the gold mine
ore processing and production area
source category and regulate its mercury
emissions pursuant to CAA section
112(c)(6).
Although not required, we intend to
send letters to various Gold Mining
Processing and Production companies
pursuant to Section 114 of the Clean Air
Act to confirm our conclusion that the
sources’ potential to emit remain below
major source thresholds.
5. Title V Permit Exemption
Comment: In the proposal preamble,
EPA solicited comment on whether a
title V exemption ‘‘is appropriate under
section 502(a) for any particular sources
in this category.’’ One commenter
offered the following reasons for not
exempting gold mines from title V
permitting requirements:
• EPA did not properly determine
whether some or all sources in the
category are major sources by
determining each source’s potential to
emit.
• The CAA allows EPA to exempt
area sources from title V permitting only
if it establishes that compliance with the
title V permitting requirements would
be ‘‘impracticable, infeasible or
unnecessarily burdensome.’’ However,
EPA does not claim that such
requirements are ‘‘impracticable,’’
‘‘infeasible,’’ or ‘‘unnecessarily
burdensome’’ for gold mines.
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• It is feasible and within the gold
mining companies’ financial means to
comply with title V permitting
requirements.
The commenter believes that the text
and legislative history of the CAA make
plain that Congress intended ordinary
citizens to be able to get emissions and
compliance information about air toxics
sources and to be able to use that
information in enforcement actions and
in public policy decisions on a State
and local level. According to the
commenter, Congress did not think that
enforcement by States or other
government entities was enough; if it
had, Congress would not have enacted
the citizen suit provisions. The
commenter said that, if a source does
not have a title V permit, it is difficult
or impossible for a member of the public
to obtain relevant information about its
emissions and compliance status or to
bring enforcement actions. The
commenter stated that to the extent the
informational and enforcement benefits
provided by title V permits can be
considered a burden, these benefits far
outweigh that burden.
The commenter also noted that title V
provides important monitoring benefits
and that title V permits are necessary to
provide adequate monitoring. The
commenter concluded by stating that
the legislative history of the CAA shows
that Congress did not intend EPA to
exempt source categories from
compliance with title V unless doing so
would not adversely affect public
health, welfare, or the environment;
however, exempting gold mines from
title V would adversely affect public
health, welfare and the environment by
depriving the public of important
informational and enforcement benefits.
One State agency commented that
additional title V permitting would
subject both the source and the State
agency to additional resource burdens.
The commenter points out that major
sources of criteria pollutant emissions
are currently subject to title V permit
requirements in Nevada and that
sources not subject to major source
permitting requirements are subject to
Nevada’s minor source permitting
program. In addition, the NMCP
requires all mining sources to obtain
mercury-specific operating permits to
construct. The commenter believes that
these permit programs would provide a
strong basis for implementing and
enforcing any Federal MACT
requirements for the gold mining
industry, and there would be nothing
gained by subjecting these sources to
title V permitting.
Several commenters stated that EPA
should exercise its discretion and
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exempt the gold mine ore processing
and production industry from the title V
requirements as impracticable,
infeasible, and unnecessarily
burdensome. The commenters said that,
in light of EPA’s findings in other
similar rulemakings for area sources, the
four factors set forth in the Exemption
Rule support a finding that title V
permitting is ‘‘unnecessarily
burdensome’’ for the gold mine ore
processing and production area source
category.
In discussing the first factor of the
Exemption Rule, whether title V would
result in significant improvements to
the compliance requirements, the
commenters said that the proposed
NESHAP for the gold mine ore
processing and production area source
category includes extensive monitoring,
recordkeeping, and reporting
requirements that are more
comprehensive than title V
requirements. The commenters believe
that Nevada regulations and permits
provide an additional layer of
compliance assurance on the Federal
NESHAP that obviates the need for title
V permitting. The commenters claimed
that the additional layering of title V
does not ‘‘significantly improve’’ upon
the proposed and existing compliance
requirements.
Regarding the second factor in the
Exemption Rule, whether title V
permitting would impose significant
burdens on the area source category and
whether the burdens would be
aggravated by any difficulty the sources
may have in obtaining assistance from
permitting agencies, the commenters
said that there are extensive
administrative burdens and costs
associated with the title V permitting
process, including mandatory activities
that have been previously identified by
EPA. The commenters claimed that
many of the area source gold mines are
owned and operated by small entities
that are already required to comply with
comprehensive State permitting
requirements for mercury emissions and
that requiring title V permits for them
would result in resources being
redirected away from more useful and
necessary efforts.
The commenters explained that the
third factor in the Exemption Rule
examines whether the costs of title V
permitting for the area source category
would be justified, taking into
consideration any potential gains in
compliance likely to occur for such
sources. The commenters claim that
there do not appear to be any gains in
compliance to justify the additional
costs that would be imposed on these
area sources from title V permitting
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based on the lack of significant
improvements in compliance
requirements and the substantial
additional costs and burdens associated
with title V compliance.
The commenters noted that the fourth
factor in the Exemption Rule analysis is
whether there are implementation and
enforcement programs in place that are
sufficient to assure compliance with the
NESHAP for the area source category,
without relying on title V permits. The
commenters claimed that the proposed
rule includes all necessary monitoring
to effectively implement its
requirements, and the area sources for
the gold mine ore processing and
production are already permitted under
State permit programs. According to the
commenters, all non-title V sources in
Nevada are required to hold ‘‘Class II’’
operating permits that must contain,
among other things, all applicable
emission limitations and standards. The
commenters said that other States where
gold mine ore processing and
production area source are located
either would be covered by a
comparable delegated State air program
or by EPA.
The commenters stated that EPA
regularly provides title V exemptions for
area sources similar to gold mine ore
processing and production area sources
and cited examples from the past year.
The commenters claim that the existing
and proposed compliance and
monitoring requirements for the gold
mines are generally more stringent than
those found in the other NESHAPs for
which EPA has granted a title V permit
exemption.
The commenters stated that
exempting the gold mine ore processing
and production area source category
from title V permitting will not
adversely affect public health, welfare,
or the environment because title V
permits do not generally impose
substantive air quality control
requirements. According to the
commenters, requiring title V permits
also carries the potential of adversely
affecting public health, welfare, or the
environment by shifting State agency
resources away from ensuring
compliance with a program that is
reducing mercury emissions from gold
mines.
The commenters stated that EPA
should exempt the gold mine ore
processing and production area source
category from title V permitting
requirements, and at a minimum,
should exempt area source gold mines
that are subject to Nevada’s
comprehensive mercury control
program.
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Response: After reviewing the
comments, we continue to believe that
it is appropriate that all gold mine ore
processing and production facilities be
required to obtain title V permits. Most
of the other area source categories for
which we have provided title V permit
exemptions have hundreds or thousands
of facilities that are mostly owned by
small businesses. In contrast, there are
an estimated 21 facilities that are subject
to this final rule, and, based on our
research and analyses, none of the
facilities are owned by small businesses;
most of these facilities are owned by
large, and in some cases, multi-national,
corporations. Therefore, we conclude
that the argument of financial burden,
which has supported title V exemption
for other source categories, does not
apply to the gold mining industry (see
Economic and Small Business Analysis,
which is available in the docket).
Currently, it is our understanding that
7 of the 21 facilities that will be subject
to the final rule already have title V
permits (5 in Nevada and 2 in other
states). Further, there are approximately
5 facilities in all other States (i.e., except
Nevada) that do not currently have title
V permits that will be subject to this
final rule, so title V permitting will
apply to no more than a few facilities in
any one of these other States. Therefore,
we do not believe the requirement for
title V permitting will be overly
burdensome to the permitting
authorities in those States. Although
there are more facilities in Nevada that
will be subject to the final rule, as the
commenters point out, Nevada already
has an effective permitting system in
place. Five of the 14 gold mine facilities
in Nevada already have title V permits.
Because of Nevada’s existing permitting
system and experience with title V
permitting, we do not think that it is an
undue burden on the State of Nevada to
require title V permits from the other
gold mine facilities located within the
State. We also think it is important for
the public in States where these
facilities are located to have access to
emissions and monitoring data and the
opportunity for public involvement in
the permitting of these facilities that is
provided by title V permitting.
6. Reconstruction
Comment: Several commenters
believe it is appropriate to group under
each of the umbrella ‘‘affected sources’’
all the equipment associated with each
particular process in order to ensure a
reasonable application of the
reconstruction provisions found in the
General Provisions. The commenters
asked that EPA reaffirm that the 50
percent fixed capital cost trigger for
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determining reconstruction would be
measured against all equipment
components needed for the defined
processes, and that reconstruction at
one affected source as defined in the
standard will not affect or result in
reconstruction at another affected
source.
The commenters also noted that the
definition of ‘‘reconstruction’’ authorizes
EPA to establish special provisions in a
particular standard for the application
of the reconstruction criteria to the
affected source. The commenters said
that the ‘‘carbon processes’’ affected
source illustrates that the affected
source can consist of several pieces of
interconnected equipment that together
constitute the process line, and it can be
anticipated that production needs will
give rise to the need to add more pieces
of equipment to an existing carbon
process line or even to install a whole
new carbon process line. The
commenters provided three examples:
Adding a new component to an existing
carbon processes group; construction of
a new carbon group due to expansion at
a facility that has an existing carbon
group; and installation of new pollution
control equipment. The commenter said
that consideration of whether or where
new MACT requirements should apply
in these examples warrants the
development of special reconstruction
provisions in this standard, or EPA
should clarify that the three examples
would not be considered reconstruction
under the proposed rule.
The commenters asked that EPA
either clarify that the three examples
would not be considered reconstruction,
or alternatively, add the following
provisions to the proposed rule: (1) An
addition of a new piece of equipment to
address production requirements is not
considered a reconstruction, (2) the
expansion of a facility by the
construction of a completely new
process line will not be considered a
reconstruction of an existing process
line, and (3) the installation of air
pollution control equipment to comply
with this standard is not considered a
reconstruction.
Response: The determination of what
constitutes a reconstruction is directly
tied to the definition of the affected
source and the definition of
reconstruction in the part 63 General
Provisions:
Reconstruction, unless otherwise defined
in a relevant standard, means the
replacement of components of an affected or
a previously nonaffected source to such an
extent that:
(1) The fixed capital cost of the new
components exceeds 50 percent of the fixed
capital cost that would be required to
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construct a comparable new [affected] source;
and
(2) It is technologically and economically
feasible for the reconstructed source to meet
the relevant standard(s) established by the
Administrator (or a State) pursuant to section
112 of the Act. Upon reconstruction, an
affected source, or a stationary source that
becomes an affected source, is subject to
relevant standards for new sources, including
compliance dates, irrespective of any change
in emissions of hazardous air pollutants from
that source.
For each of the four affected sources
in the final rule, we have defined the
affected source as the collection of
processes associated within each
affected source. Consequently, if one
process within the affected source is
upgraded or replaced with a new
process, the 50 percent fixed capital cost
criterion would be based on the fixed
capital cost of replacing all processes in
the affected source, not just the capital
cost of the process being upgraded or
replaced. For example, if a new carbon
kiln is added to an existing group of
carbon processes with mercury retorts,
the capital cost of the new carbon kiln
would be divided by the fixed capital
cost of constructing a comparable new
affected source containing all of the
processes within the existing affected
source of carbon processes with
mercury retorts to calculate the percent
for comparison to the 50 percent
criterion.
With regard to the scenario where a
new carbon process with a mercury
retort is installed, the affected source is
defined as the collection of all
applicable processes within the affected
source, and because of this, a facility
could not have two carbon processes
with mercury retorts affected sources,
such as the commenter suggested, where
one group is new and the other is
existing. For example, if a new group of
carbon processes with mercury retorts is
installed at a facility in addition to an
existing group of carbon processes with
mercury retorts, the two groups (all
carbon processes with mercury retorts at
the facility) collectively would be a
single affected source. In this case, the
fixed capital cost criterion would be
based on the fixed capital cost of
replacing the existing affected source
with a comparable new affected source,
and if the new processes exceed 50
percent of that cost, all of the carbon
processes with mercury retorts would be
subject to the new source limit for
carbon processes. There would not be
separate and different emission
standards for the two sets of carbon
sources with mercury retorts (the older
group and newer group) because the
collection of all of these processes is the
affected source.
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We do not see a necessity to provide
criteria for this final rule that are
different from the requirements in the
General Provisions for determining what
constitutes a reconstruction. We also
think it is appropriate to exclude the
cost of emission control equipment from
the cost calculation for reconstruction
determinations.
B. Applicability
Comment: Several commenters stated
the rule should exempt individuals
(prospectors), laboratories, small mining
operations, and non-leaching
operations. The commenters urged EPA
to include in the final rule all of the
following exemptions to avoid the
problem of unintended regulation of
sources that were not meant to be
included in the source category: Gold
mining operations that produce less
than 100 pounds of concentrate per
year, which would exempt analytical
labs that perform small bench scale
processing tests on gold ores; gold
mining operations that do not leach or
dissolve gold, which would exempt
placer and other non-leaching operators,
including both small commercial efforts
as well as individual recreation-type
prospectors; and gold mining operations
that process less than 1,000 tons per
year of gold ore, which would exempt
certain small scale pilot plants and
related testing operations. The
commenters said that the exemptions
suggested above will not reduce in any
way the effectiveness of the proposed
rule in controlling mercury emissions
from the targeted larger mines, nor will
they lead to increased mercury
emissions, but they will exclude
regulation of a large number of small
operators who do not emit any
significant mercury.
Response: Section 63.11640(c) of the
proposed rule provides that the
emissions standards for this area source
category do not apply to research and
development facilities, as that term is
defined under CAA section 112(c)(7).
We did not receive any adverse
comments concerning this provision,
and are finalizing the provision in this
rule.
Further, as mentioned above in
section IV, we are clarifying in this final
rule that this area source category does
not include individual prospectors and
very small pilot scale mining
operations. Prospectors and other very
small pilot-scale operations (e.g.,
operations that produce or process less
than 100 pounds of concentrate per
year) are very small and were not
included in the section 112(c)(6)
inventory that was the basis for the
listing of gold mine ore processing and
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production source category. We believe
that emissions from the very small scale
operations described above to be very
minimal.
By contrast, the commenter’s
suggested 1,000 tons/yr ore threshold
may include operations beyond the very
small scale pilot operations discussed
above. We believe that the 100 pounds
of concentrate per year more
appropriately reflect these very small
scale operations.
We are not making the suggested
change of excluding operations that do
not leach or dissolve gold because
certain gold mine facilities in the source
category use flotation or gravity flotation
processes and perform thermal
processing of concentrate in melt
furnaces, which can have significant
emissions of mercury. However, as
mentioned above we are clarifying that
this final rule does not apply to these
very small scale operations.
C. MACT Floors
1. Consideration of Variability in
Determining Floors
Comment: One commenter
acknowledged that EPA may consider
variability in calculating the best
sources’ performance, but stated that
EPA’s method of considering variability
seeks to assure that none of the sources
among those identified as best
performers would ever exceed the floor
level. The commenter claims that such
an approach ignores the reality that
sources’ emission levels are largely
within their control, and although a
great deal of variability may be
statistically conceivable if EPA chooses
a high enough prediction limit (in this
case the 99th percentile) that does not
mean that a well-operated source
actually would experience such
variability. The commenter said that one
of the main points of having emission
standards is to ensure that sources not
only deploy the appropriate control
measures, but also use those control
measures consistently to minimize
emissions.
The commenter said that using an
upper prediction limit to set standards
reflecting the statistical worst
performance these sources could have
in a purely statistical sense does not
yield an accurate picture of the best
sources actual performance, and it is
especially arbitrary in the absence of
any explanation of why EPA thinks that
the relevant best sources’ performance
would ever be so bad, other than the fact
that it is statistically possible.
Response: As described previously,
the MACT floor limits are calculated
based on the performance of the lowest
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emitting sources in each of the MACT
floor pools. We ranked all of the sources
for which we had data based on their
emissions and identified the lowest
emitting sources.
As the commenter concedes, EPA can
consider variability in assessing sources’
performance when setting MACT
standards. See Brick MACT, 479 F.3d at
881–82; and Mossville Envt’l Action
Now v. EPA, 370 F.3d 1232, 1241–42
(D.C. Cir 2004) (reaffirming that EPA
can assess variability in determining the
level of emissions control achieved by
the best performing sources).
Variability in facilities’ performance
has various causes. One source of
variability for these facilities is the
differing mercury concentrations in the
input materials. Another source of
variability is due to normal variations in
performance of the control devices for
which both run-to-run and test-to-test
variability must be accounted.4 A
review of the run-by-run emissions data
in the record shows that emission rates
from one run to the next for welloperated sources can vary by as much
as a factor of 8. We need to account for
sources’ variability (both due to control
device performance and variability in
inputs) in assessing sources’
performance when developing
technology-based standards.
Accordingly, EPA accounts for variance
in test data, between units, and among
facilities when developing the MACT
standard.
In determining the MACT floor limits,
we first determine the average emissions
of the top performers based on available
data. We then assess variability of the
best performers by using a statistical
formula designed to estimate a MACT
floor level that is equivalent to the
average of the best performing sources
based on future compliance tests.
Specifically, the MACT floor limit is an
upper prediction limit (UPL) calculated
with the Student’s t-test. The Student’s
t-test has also been used in other EPA
rulemakings (e.g., NESHAP for Cement
Manufacturing, NSPS for Hospital/
Medical/Infectious Waste Incinerators,
and NESHAP for Industrial,
Commercial, and Institutional Boilers
and Process Heaters) in accounting for
variability. A prediction interval for a
future observation is an interval that
4 Run-to-run variability is essentially within-test
variability, and encompasses variability in
individual runs comprising the compliance test,
and includes uncertainties in correlation of
monitoring parameters and emissions, and
imprecision of stack test methods and laboratory
analysis. 72 FR at 54877 (Sept. 27, 2007). Test-totest variability results from variability in pollution
device control efficiencies over time. Test-to-test
variability can be termed long-term variability. 72
FR at 54878.
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will, with a specified degree of
confidence, contain the next (or some
other pre-specified) randomly selected
observation from a population. In other
words, the prediction interval estimates
what the upper bound of future values
will be, based upon present or past
background samples taken. The UPL
consequently represents the value
which we can expect the mean of future
observations (i.e., emission test runs) to
fall below within a specified level of
confidence, based upon the results of an
independent sample from the same
population. In other words, if we were
to randomly select a future test
condition from any of these sources
(e.g., average of 3 runs) we can be 99
percent confident that the reported level
will fall at or below the 99 percent UPL
value. We note that the methodology
accounts for both short-term and longterm variability and encompasses runto-run and test-to-test variability.
For this rule, we used the 99 percent
UPL analysis on the emissions data for
the top performing sources to account
for the variance. In the context of
determining the MACT floor, the 99
percent UPL represents the value below
which the mean of future compliance
tests (based on, for example, a 3-run
average) would fall 99 percent of the
time. A 99 percent level of confidence
means that a facility, whose emissions
are consistent with the best performing
sources, has one chance in 100 of
exceeding the emission standard.
We believe that using the 99 percent
UPL is appropriate for this rule. As
noted above, this approach is consistent
with several other previous
rulemakings. It also makes sense from a
practical standpoint. If we selected a
lower number (e.g., 95 percent UPL) this
would mean that a best performing
source that is performing at the MACT
level of control would potentially
exceed the limit 5 percent of the time—
which we do not believe is a reasonable
approach for this rule. See Mossville,
379 F.3d at 1241–42); see also 70 FR at
59438 (Oct. 12, 2005) (explaining use of
99th percentile). With regard to the
commenter’s statement that no sources
among the best performers would ever
exceed the MACT standard, we believe
this is incorrect. The commenter
provided no basis for this statement,
and we do not believe the commenter
based this statement on an analysis of
the variability in the data.
We do not believe that the UPL
analysis reflects the statistical worst
performance the top five performing
sources could have. The UPL
calculation is dependent on the data
that we have, and reflects the actual
variability in the test data for the best
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performing sources. It does not reflect
worst-case performance. We continue to
believe that the UPL does yield an
accurate picture of the best sources’
performance as best as possible with
taking into account variance between
the facilities, units at the facilities, and
between test runs for the different units
(including variability in input
materials).
Furthermore, although the average of
several data sets may show a top
performing source meeting the emission
standard by a significant margin, the
variability in emissions inherent in any
one compliance test could easily
indicate much higher emissions, and, in
some cases, an exceedance of the
emission standard. We continue to
believe that the UPL analysis evaluated
at 99 percent confidence is appropriate
for this source category.
Moreover, we believe the data we
used to calculate the MACT standards
are representative of the normal
performance of the best performing
sources for several reasons. First, the
test results that we are using in our
MACT database are tests conducted
under Nevada’s mercury emission
control program, and are conducted to
determine whether a facility is in
compliance with State requirements.
Facilities typically try to perform as
well as they can during such tests. State
(and often EPA) permitting authority
staff are notified before a performance
test is conducted to provide an
opportunity to attend and observe the
test, and they often attend to ensure the
source is operating properly and that the
testing is performed according to the
strict requirements in the codified test
methods.
Test reports are carefully reviewed by
the permitting authority, and any failure
to follow the test method or abnormal
operation of a source is flagged. These
data are usually invalidated, and
invalidated tests are not used in our
MACT standard calculations. For
example, several tests from these
facilities were invalidated by the NDEP
because the specified testing procedures
were not followed or the emission
control device was not operating
properly, and we have not used those
results in our analysis for those reasons.
We have collected additional data from
test reports not available at the time of
proposal, and one of those tests was
invalidated because NDEP
representatives discovered that the
emission control device was not
operating properly during the test.
Therefore, we also did not use those test
data.
The commenter believes that floors
must be set at the average emission level
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achieved by the best performers when
they are operating properly. We agree
that the performance data characterizing
the emission level achieved by the top
performers must be data obtained when
they are operating properly, and we
believe that is the case for our current
database for this source category.
As described above, the MACT floor
is based on the average performance of
the top performers plus an amount to
account for variability. We have
appropriately developed a MACT
standard based on emissions from the
top 5 best performing sources that
accounts for variability because, over an
extended period of time, the emissions
from each of these best performing
facilities (even the best controlled) will
vary above and below the facility
average. For example, we expect that
about half of the duration of the year the
emissions from a best performing
facility would be somewhat below their
average and that about half of the
duration of the year their emissions
would be somewhat higher than their
average. If we set the MACT limit
exactly equal to the average emissions
level achieved by the best performers
(without accounting for variability), and
we had a source that was performing at
exactly the MACT level over the course
of the year, the measured emissions
level on roughly half the days of the
year would suggest that the source is
emitting at levels above the MACT limit,
and on about half of the other days of
the year the measured emissions level
would suggest that the source is
emitting at levels less than the MACT
limit. We reasonably and appropriately
accounted for variability in the data
consistent with established statistical
theory and practice and judicial
precedent. Finally, ignoring variability
of the best performing sources and using
only the average performance would
virtually guarantee that some of even
the best performers would exceed the
floor limit at least some of the time.
Thus, we developed a MACT standard
based on the average of the best
performing sources that accounts for
variability. We accomplished this by
calculating the MACT standard from
this average performance and
accounting for variability by using the
99 percent UPL. The specific
calculations are presented in the MACT
floor document in the docket for this
rulemaking. Furthermore, we agree with
the comment that one of the points of
having emission standards is to ensure
that sources not only deploy the
appropriate control measures, but also
use those control measures consistently
to minimize emissions. We believe that
the MACT standards established in this
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rule along with the requirements to
monitor and maintain control device
parameters within certain ranges will
ensure control measures are applied
consistently to minimize emissions.
Comment: Another commenter stated
that consideration should be given to
defining the inherent range of
measurement error and requiring more
test runs in order to reduce variability
due to process variation. The
commenter said that this would also
better clarify when variability was due
to operational controls, which could be
addressed, rather than due to factors
that cannot be controlled, such as
mercury content in the ore. The
commenter asked for clarification on
how inconsistent runs should be
treated, what defines an acceptable set
of runs, and at what point more runs
would be required to provide reliable
data.
The commenter also stated that the
degree of variability allowed in the
development of the new source limit for
ore pretreatment appears to be out of
line with the new source limits for
carbon processes and non-carbon
processes. The commenter believes that
ore pretreatment variability for new
sources is higher than existing sources
because low thermal units were
included in the same category, high
emissions were allowed in the data set,
and variable emissions were allowed in
data set. The commenter recommended
that, if EPA continues to use Goldstrike
as the best performing source for new
source MACT, then they should reevaluate and reduce the variability to be
equal to or less than the variability for
existing sources.
Response: We agree with the
commenter that the testing process
would be more accurate if the number
of test runs was increased. However, we
balance several factors in determining
the minimum number of runs required,
and because the compliance testing is
supplemented by various types of
continuous or periodic parametric
monitoring, we have concluded that
three test runs are appropriate for this
final rule. Although we have not
proposed a formal procedure to assess
the consistency of test runs, the
permitting authority performs routine
reviews of compliance test data to
identify potential outliers and results
that suggest further investigation is
needed. For example, a routine review
tracks trends in performance, and in
particular, flags any trends in
deteriorating performance over time. An
unusually high run among the three
runs also attracts attention and would
be examined to determine if it might
have been caused by a problem with the
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9463
process, control device, sampling, or
analysis. If the permitting authority
identifies inconsistent runs, they have
the authority to invalidate any or all
runs. A source would be required to
perform more runs to provide reliable
data if two to three runs were
invalidated.
We agree with the commenter that the
degree of variability used in the
development of the proposed new
source MACT standard for the ore
pretreatment group appeared to be
inconsistent with the degree of
variability used in the development of
the proposed new source MACT
standard for carbon processes and noncarbon concentrate processes. We agree
with the commenter that the ore
pretreatment degree of variability at
proposal for new sources was higher
than the degree of variability for existing
sources. We do not believe that the
variability was higher because low
thermal units (i.e., autoclaves) were
included in the same category, but
because two tests of the ore preheater/
dry grinding processes at Goldstrike
were allowed in the data set. These tests
had, as the commenter identified,
inconsistently high emissions (as
compared to other tests at other times
for the same units) and inconsistent
variability between the runs. We have
determined that the tests the commenter
is referring to are not representative of
normal operation, and those tests have
been removed from our database
because the NDEP invalidated the tests
due to possible sample contamination.
(See the MACT Floor Document in the
docket for the final rulemaking for more
details). We continue to use Goldstrike
as the best performing source for the ore
pretreatment new source MACT, and
the variability for new source MACT is
now less than that of the variability for
existing source MACT, and is less than
the variability calculated at the time of
proposal.
2. General Comments on MACT
Comment: Some commenters stated
that the MACT floor already represents
installation and operation of MACT
controls, and the use of emissions data
from facilities that are already
controlling their mercury emissions
creates an artificially low MACT floor.
The commenters said that the low
MACT floor penalizes facilities that
voluntarily invested in pollution control
technology and creates a substantial
disincentive for industry and States to
move ahead of EPA in reducing
emissions of HAP.
Response: We acknowledged at
proposal that many gold mine facilities
are already well controlled for many
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reasons, including participation in the
NMCP. We also acknowledge that the
top performing facilities that are the
basis for the MACT floor calculation are
the top performers because they have
installed controls. CAA section
112(d)(3)(B) requires that, for a category
with fewer than 30 sources, the MACT
floor not be less stringent than ‘‘the
average emission limitation achieved by
the best performing 5 sources (for which
the Administrator has or could
reasonably obtain emission
information).’’ (Emphasis added). EPA
has information on the well-controlled
facilities and used the information to
conduct MACT floor analysis, as
required by the CAA. Although the
MACT floor may be considered more
stringent in comparison to floors that
would have been established if no
facilities had mercury emission
controls, we do not consider the floor to
be ‘‘artificially low’’ because consistent
with the statute, it reflects the level
achieved in practice by the best
performing sources. See 112(d)(3). We
do not believe that the MACT floor
penalizes facilities that invested in
pollution control technology because
those facilities will be able to meet the
MACT standards. We do not consider
that this final rule creates a disincentive
for industry and States to move ahead
of EPA in reducing HAP emissions
because as facilities reduce mercury
emissions by adding controls required
by State programs, they will be able to
meet the NESHAP. Most of the facilities
that will not meet the current final
standards have already proposed to add
controls to their units in their Phase 2
applications for the NMCP.
3. MACT for the Ore Pretreatment
Group
Comment: Several commenters
supported EPA’s general approach to
establish three groups of affected
sources in the proposal. On the other
hand, several commenters suggested
that EPA develop separate emission
standards for roasters and autoclaves for
existing and new sources. One
commenter stated that roaster and
autoclave processes are different from
each other based on the mercury species
released, controls utilized, and their
rates of mercury emissions. The
commenter said that roasters commonly
reach temperatures of 400° to 700°C,
releasing gaseous elemental mercury,
whereas autoclaves commonly reach
temperatures of 175° to 230°C producing
reactive gaseous mercury and sulfate
and forming mercury sulfate. According
to the commenter, autoclaves are
expected to be able to improve
efficiency over time. The commenter
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noted that roasters produce one to two
orders of magnitude higher emissions
than do autoclaves. The commenter
believes that facilities that only use
autoclaves should not be allowed the
leeway to emit at the rate that facilities
employing roasters are allowed. The
commenter recommends that the ore
pretreatment group be divided into high
temperature pretreatment processes
(roasters) and low temperature
pretreatment processes (autoclaves and
ancillary roaster processes, such as dry
grinding, pre-heating, and quenching).
Response: We discussed in section
V.A. of the preamble to the proposed
rule our rationale for establishing the
different affected sources, including the
ore pretreatment processes affected
source. We believe it is appropriate to
maintain the ore pretreatment group
affected source, as we had proposed. We
do not agree with the comment that
roasters necessarily have higher
emissions that are one to two orders of
magnitude higher than emission from
autoclaves. The available data show a
wide range in emissions from autoclaves
(from 0.4 to 115 lb/million tons of ore).
This range overlaps the range for
roasters and their ancillary equipment,
which have combined emissions
between 42 to 71 lb/million tons of ore.
Regardless of the mercury species
released, controls utilized, operating
temperatures, or control efficiency over
time, autoclaves and roasters process
the same input material (i.e., ore) and
are intended for the same purpose (i.e.,
to oxidize the ore). Therefore, we
believe that it is appropriate to maintain
the ore pretreatment affected source as
we had proposed, keeping roasting
operations and autoclaves together.
Comment: One commenter stated that
EPA failed to consider beyond-the-floor
standards for roasters and that if
additional reductions are achievable at
roasters, then EPA must set additional
beyond-the-floor standards for roasters.
A commenter also stated that
although EPA’s standard for new ore
pretreatment facilities is as high as its
standard for existing facilities, EPA does
not propose or discuss setting beyondthe-floor standards for new sources. The
commenter claims that EPA has a
statutory obligation to ensure that its
new source standards reflect the
maximum achievable reduction in
emissions.
Response: Following proposal, we
continued to investigate the
performance of facilities with ore
pretreatment processes and
opportunities for additional control. We
collected data from more recent tests
that were not available at proposal, and
these new data show that emission
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control performance at these facilities
has continued to improve. We identified
two previous tests in the proposal
database that were suspect, and we
confirmed with NDEP that these tests
should be invalidated and not used in
the analysis because of possible sample
contamination. We have also dropped
the data for one facility from the
analysis because their autoclave was
shutdown in 2007 and dismantled, and
we only had one test of the autoclave
when it was operating in 2006. For these
reasons, we did not include data for that
facility in the analysis, which is now
based on the only four facilities
currently operating.
Based on the addition and change
described above with respect to our
available data, we revised the MACT
floor analysis for the ore pretreatment
processes. The revised MACT floor for
existing sources decreased from 175 lb/
million tons at proposal to 158 lb/
million tons, and the new source MACT
floor dropped from 163 lb/million tons
to 84 lb/million tons.
The MACT floor limit for existing ore
pretreatment processes is based on the
use of calomel-based mercury scrubbers
on roasters and wet scrubbers on
autoclaves and ancillary roaster
operations. We conducted a beyond-thefloor analysis during the development of
the proposed rule. The roasters were
already equipped with very good
mercury controls (condensers and
calomel-based mercury scrubbers), and
we did not identify any beyond-thefloor options for the roasters. However,
we identified as a beyond-the-floor
control for autoclaves the installation of
both a refrigeration unit (or condenser)
and a carbon adsorber. We continue to
believe that the roasters stacks are well
controlled, but since our proposal, we
have identified a beyond-the-floor
control option (carbon adsorption) for
the ore pre-heaters/dryers (ancillary
roaster operation) that could achieve
additional emissions reductions of
approximately 70 percent (or more) for
those units. Two of the three facilities
with roasters have already proposed in
their NMCP Phase 2 permit applications
to apply controls to their preheaters/ore
dryers, and these two companies have
submitted cost estimates for applying a
carbon adsorption system. Using the
cost estimates submitted by the affected
facilities, we estimate the capital costs
for control of roaster preheaters/dryers
for the three facilities with roasters as $3
million with a total annualized cost of
$1.6 million per year. We also estimate
a reduction of 118 lb/yr of mercury
emissions would be achieved at an
overall cost effectiveness of about
$13,800 per pound of mercury. We
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believe that these costs and cost
effectiveness are reasonable. As required
under CAA section 112(d)(2), we have
also considered non-air quality health
and environmental impacts and energy
requirements of this additional control.
We conclude that this is an acceptable
beyond-the-floor control technology for
existing roaster preheaters/ore dryers.
Therefore, we included the beyond-thefloor control for ore preheaters/dryers,
as well as the beyond-the-floor control
for autoclaves, in determining the
MACT standard in this final rule for
existing sources of ore pre-treatment
processes. After applying the
appropriate variability analyses to the
data, we determined that the MACT
standard for existing sources is 127 lb/
million tons of ore.
As mentioned above, we have revised
the new source MACT floor. We also
did a beyond-the-floor analysis for new
sources in the ore pre-treatment
processes group. However, we did not
establish the MACT standard for new
sources based on this beyond-the-floor
analysis because we did not identify a
feasible and cost-effective option to
achieve reductions greater than the new
source MACT floor. Therefore, for new
sources of ore pretreatment processes,
the MACT ‘‘floor’’ is the MACT standard
for the affected source. The final new
source MACT standard is 84 lb/million
tons of ore, which is considerably more
stringent compared to the proposed
standard of 149 lb/million tons of ore
and reflects the maximum achievable
reduction in emissions.
Comment: One commenter stated that
the proposed estimated capital costs of
$890,000 and total annualized cost of
$720,000 for beyond-the-floor autoclave
controls are not representative of actual
costs of installing a refrigeration unit (or
condenser) and a carbon adsorber on
autoclaves. The commenter estimates
that capital costs for autoclave controls
will range from $18 million to at least
$30 million, and annual operating costs
could range from $2 million to $60
million, depending on which controls, if
any, are determined to be technically
feasible. The commenter believes that
based on these cost estimates, beyondthe-floor MACT controls would be cost
prohibitive and are not justified for the
ore pretreatment affected source group.
Another commenter estimated that for
the installation of carbon adsorbers on
their autoclaves to control mercury
emissions, the capital costs would range
from $30 million to $35 million, annual
operating costs would be $2 million per
year, and the annual energy
requirements would be 11,400
megawatt-hours per year with an annual
energy cost of $900,000.
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Response: After reviewing the new
cost estimates provided by the
commenters, we agree that capital and
total annualized cost estimates of the
beyond-the-floor controls on autoclaves
in the proposal were underestimated.
We evaluated the detailed cost estimate
based on an engineering study for a
carbon adsorption system provided by
one of the commenters (see details in
the comment above on capital,
operating, and energy costs), and our
review of these details indicates it to be
a reasonable cost estimate and more
representative. Therefore, we have used
this estimate as the basis for our
estimate of the costs of the beyond-thefloor mercury emission controls for
autoclaves. Our revised estimates are
that the capital cost for installing carbon
adsorbers on autoclaves would be $29.3
million, with a total annualized cost of
$4.9 million per year, which would
result in an estimated reduction of 431
lb/yr of mercury emissions per year and
an overall cost effectiveness of about
$11,000 per pound of mercury. Based on
these new costs and estimated
reductions we conclude that the beyond
the floor controls are affordable and
justified for the ore pretreatment
affected source.
Comment: Several commenters noted
that, at the proposed new source MACT
limit of 149 pounds/million tons of ore,
the proposed new source Donlin Creek
Mine, located in Alaska, would be
allowed to emit 3,200 lb/yr of mercury
based on a projected production rate of
22 million tons/yr of ore.
Response: With respect to this
proposed new gold mine in Alaska, the
commenters’ estimate of 3,200 lb/yr of
mercury emissions is inaccurate and a
significant overestimate for a number of
reasons. The two primary reasons are
that, based on available information, if
the facility is built, only an estimated
15 percent of the ore mined will be
processed in autoclaves (not 100 percent
as assumed by the commenters), and
that the commenters’ estimate is based
on assuming that the average emissions
level for the facility throughout the year
would be at the maximum allowed at
the proposed new source limit (149 lb/
million tons of ore), which has been
significantly reduced since proposal.
With the new source MACT standard
in the final rule that is about two times
more stringent (i.e., lower) than the
proposed MACT standard, along with
corrections described above, we
estimate that far less than 3,200 lb/yr
would be emitted from this new source
if it is ever built. Assuming continuous
operation for 365 days per year, an
estimated 21.5 million tons/yr of ore
mined, about 3.2 million tons/yr
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9465
processed in autoclaves (15 percent),
and assuming the source would emit at
the average emission level used to
calculate the revised new source MACT
(45 lb/million tons of ore), we calculate
that mercury emissions would be about
144 lb/yr, which is about 5 percent of
the estimate provided by the
commenters. Considering that the
facility has yet to go through the
permitting process and that, if it is built,
it will likely include emissions controls
that would reduce the emissions below
45 lb/million tons of ore, we believe
that, if the facility is built, emissions
would quite likely be lower than
144 lb/yr.
4. MACT for Carbon Processes
Comment: Several commenters
objected to including Facility M in the
MACT floor determination for new and
existing sources in the carbon processes
affected source because it is not
representative of, or similar to, other
sources, because it has unusually low
mercury concentrations in its ore, and
no need for a retort to remove and
recover mercury. They noted that,
because the mercury content of the gold
ore is fixed, the only way for other
facilities to reduce emissions of mercury
is to apply mercury emission controls,
but, for many facilities, emission
controls will not be enough to meet the
proposed MACT standard. The
commenters stated they were aware that
the DC Circuit Court had constrained
EPA’s discretion to set floors that fail to
consider material inputs, but they said
gold mines were different from the
remanded source categories (brick kilns
and cement kilns) because gold mining
operations process very large quantities
of ore, and the ore is the only material
input that results in mercury emissions.
The commenters stated that, in adopting
section 112, Congress expressly
cautioned EPA against setting standards
that would require mining operations to
change the ore used as essential
feedstock. The commenters said that, by
ignoring the mercury content in the ore
being mined and processed at the
facilities in the MACT floor
determination, EPA is requiring
facilities to consider the substitution of,
or changes in, the ore that is processed
because there is no other way to achieve
the standard. The commenters
recommended that EPA address, as a
threshold matter, the differences in
processing and emissions across
facilities that result from the variable
concentration of mercury in ore. The
commenters recommended that Facility
M not be considered the ‘‘best controlled
similar source’’ for purposes of setting
the new source MACT floor because the
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facility is not similar to other sources.
The commenters stated that, if EPA does
not exclude from the source category
facilities that do not use retorts to
process concentrate, then they should
subcategorize them.
Response: After consideration of
comments and a re-examination of the
design of the facilities at issue, the
emission controls, and other factors
affecting emissions from the carbon
processes at Facility M, we agree that
this facility is quite different and unique
compared to most other gold mine ore
processing and production facilities,
including other facilities in Nevada, in
its carbon process. The difference is
manifested in the processing train in
that mercury retorts are not needed or
used at Facility M to recover mercury.
As the commenter notes, the CAA
allows EPA to ‘‘distinguish among
classes, types and sizes of sources
within a category’’ in developing MACT
emission standards, and gold mine
facilities without mercury retorts are
different in both class and type from
those with mercury retorts. Accordingly,
in the final rule, we identify and set
separate MACT standards for these two
different types of carbon processes:
those that use mercury retorts; and
those, such as the carbon process at
Facility M, that do not use mercury
retorts.
As part of our re-analysis of the
MACT floor and the MACT for sources
that are in the carbon processes with
mercury retorts group and sources that
are in the carbon processes without
mercury retorts group, we considered
new data that were not available at the
time of proposal. Over the past one to
two years since our data collection effort
for the proposal, facilities in Nevada
have continued to add controls and
improve emission control as part of the
NMCP. The new data indicate there
were two facilities with carbon
processes without mercury retorts
operating in 2009. Using the data from
these two facilities, we determined that
the MACT floor limits for carbon
processes without mercury retorts are
0.17 lb/ton of concentrate for existing
sources and 0.14 lb/ton of concentrate
for new sources (based on the best
performing facility, Facility M).
In our beyond-the-floor analysis, we
considered the addition of a carbon
adsorber on an uncontrolled emission
unit within an existing affected source.
We estimate the capital cost as $210,000
with a total annualized cost of $72,000
per year, an emission reduction of 1.63
lb/yr of mercury, and a cost
effectiveness of $44,000/lb of mercury.
We do not believe that the small
emission reduction that this control
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option would achieve is justified in
light of its cost. We therefore decided
not to go beyond-the-floor. We also
considered possible beyond-the-floor
options for new carbon processes
without mercury retorts, but concluded
these options were not cost-effective or
feasible. Therefore, for new and existing
sources of carbon processes without
mercury retorts, the MACT floor limit is
the MACT standard for this affected
source.
As part of our re-analysis for the
carbon group processes with mercury
retorts, we collected and evaluated
additional data. As discussed above,
several of the facilities have improved
emission control over the levels
observed in the database we used at
proposal. Two facilities with newlyinstalled controls replaced two higheremitting facilities that were in the top 5
at proposal, and all three of the other
facilities that remained in the top 5 had
lower levels of emissions after
considering the new data. The results
are that the MACT floor limits for
carbon processes with mercury retorts
are 2.2 lb/ton of concentrate for existing
sources and 0.8 lb/ton of concentrate for
new sources (based on the best
performing facility, Facility N). In the
beyond-the-floor analysis, we evaluated
the impacts of adding a second carbon
adsorber in series with the controls
applied to achieve the MACT floor level
of control. We estimate the capital cost
would be $3 million with a total
annualized cost of $1.3 million per year,
an emission reduction of 9 lb/yr of
mercury, and a cost effectiveness of
$150,000/lb of mercury. Because of the
small emission reduction and high cost
effectiveness associated with this
additional control, we decided not to go
beyond the floor. Therefore, for existing
sources of carbon processes with
mercury retorts, the MACT floor limit is
the MACT standard for this affected
source. We also considered possible
beyond-the-floor options for new carbon
processes with mercury retorts, but
concluded these options were not costeffective or feasible.
5. Compliance Alternative for New
Carbon Process Sources
Comment: One commenter noted that
the compliance ‘‘alternative’’ of 97
percent would be unlawful unless EPA
specified that carbon sources had to
meet the more stringent of either the
floor standard or a 97 percent reduction
standard. The commenter stated that
because floors must reflect the emission
level achieved by the best performing
sources, allowing sources to meet a 97
percent reduction standard that was less
stringent than the emission level
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actually achieved by the relevant best
sources would contravene section
112(d)(3) and well-established D.C.
Circuit court precedent.
One commenter supported EPA’s use
of the percent control alternative to the
new source MACT for the carbon group.
The commenter believes that the
percent control alternative for new
source carbon group MACT should also
be available as an alternative to the
existing source MACT for the carbon
group.
Another commenter stated that
another facility, which has an average
mercury reduction efficiency level of
99.995 percent, represents the ‘‘best
controlled’’ similar source for the carbon
process group and should be the basis
for the alternative limits for new carbon
processes.
Several commenters requested
clarification of the way in which
compliance with the alternative for
percent reduction would be
demonstrated for new sources when
there are multiple control devices on an
emission unit.
Response: We eliminated in the final
rule the compliance alternative of 97
percent reduction for new carbon
processes. After reviewing the
comments received on this standard and
giving further consideration to the
practicality of how it would be
measured, we concluded that this
option would be difficult to implement,
particularly when multiple processes
that are operated at different times vent
to a single control device and stack. In
addition, we have limited data
supporting this compliance alternative.
In proposing this alternative for
comment, we had hoped to, but did not
receive additional data indicating that
the 97 percent reduction option would
be equivalent in stringency to the
proposed new source limit of 0.14
pounds of mercury per ton of
concentrate. Largely due to the reasons
stated above, we have eliminated the 97
percent control efficiency option for
new carbon processes in the final rule.
In addition we are not allowing this
percent reduction to be used for existing
carbon sources. We also note that the
facility that one commenter identified as
having an average mercury reduction
efficiency level of 99.995 percent is now
being used as the ‘‘best controlled’’
similar source for the final MACT
standard for new carbon processes with
mercury retorts.
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D. Compliance Determinations
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1. Timing for Compliance
Determinations
Comment: Several commenters
requested that the compliance deadline
for existing sources be 3 years after the
effective date of the rule, rather than the
2 years proposed. The commenters
noted that several facilities will have to
install control devices to achieve the
MACT floor limits that have been
proposed. The commenters explained
that the controls must be custom
designed for the unique characteristics
of each process and associated process
streams at each facility and stated that
it can be time consuming and difficult
to design, procure, construct, and
implement emission controls to ensure
effective operation for the particular
source.
Response: After reviewing the
information provided in public
comments on the challenges of
retrofitting new controls, we believe that
allowing 3 years for existing sources to
comply is appropriate. Given the
complexity of the sources, the
combinations of control devices that are
needed in many cases, and the amount
of time necessary for designing,
installing, testing, and commissioning
additional emission controls for
mercury, we conclude that 2 years may
not provide adequate time for existing
sources to comply with the final
emission standards.
Comment: Several commenters
recommended that the rule specify that
source testing results be used to
determine compliance for the calendar
year in which the test was conducted
rather than to determine compliance for
the prior 12 months. The commenters
suggested that the source test results be
applied to the hours of operation at the
end of the calendar year to determine
the source’s compliance with the MACT
standard on an annual basis, as required
in the NMCP. The commenters
suggested that, if more than one source
test is conducted in a year, the facility
should average the mercury emission
test results to determine compliance for
the calendar year in which the tests
were conducted.
Another commenter commented that
the annual compliance testing should
not be constrained to the same calendar
quarter each year. The commenter stated
that this can lead to testing during
periods of operation that may not
represent normal production capacities.
The commenter believes that mercury
emissions testing should be scheduled
for the most appropriate time interval
throughout the calendar year.
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Response: The permitting authority
needs to be able to determine
compliance with the NESHAP as soon
as possible after the tests are completed
and test results are available.
Consequently, the final rule requires
that initial compliance be determined
based on production data and operating
hours for all full calendar months
between the date the rule is published
in the Federal Register and the date of
the compliance test, and subsequently,
annual compliance must be based on
production data and operating hours for
the 12 full calendar months preceding
the compliance test. This allows the
permitting authority to determine if the
affected source is in compliance in a
timely manner. (This is consistent with
the way compliance determinations are
made in another MACT rule that uses a
similar format—National Emission
Standards for Hazardous Air Pollutants
for Primary Lead Smelting, 40 CFR part
63, subpart TTT.) If compliance was
based on a calendar year, as suggested
by the commenter, then we would not
know if a source is in compliance until
after December each year. For example,
if a source conducted its compliance
test in March, we would have to wait
about 9 more months before we could
determine if that source was actually in
compliance. After those 9 months, if the
source was not in compliance, it would
mean that the source could have been
out of compliance for the previous 9
months.
Moreover, we do not believe that
compliance with the NESHAP based on
the production data from the 12 months
prior to the compliance test would
cause problems with reporting under
the State program. It is our
understanding that the emissions limits
in the Nevada State Phase 2 permits are
(or will be) based on concentration in
the stacks (e.g., micrograms per cubic
meter (μg/m3)). The limits in this final
rule are based either on pounds of
mercury per million tons of ore or
pounds of mercury per tons of
concentrate. Therefore, the companies
can continue to report the annual
emissions as required under the TRI
program and the State program without
conflict with this rule.
If multiple compliance tests are
conducted during the year, then a
compliance determination must be
made for each separate compliance test
based on the production data and hours
of operation for the 12 full calendar
months preceding each test (i.e., the
results of multiple compliance tests
conducted throughout the year are not
averaged to provide a single compliance
determination for the year).
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We understand that the rule, as
proposed, may have required all
existing sources to conduct their
subsequent annual compliance tests in
the same calendar quarter, and this may
pose a scheduling problem because of
the large number of facilities located in
the same State (e.g., Nevada). Our
concern was that subsequent annual
compliance tests, if not separated in
time, could be conducted for two
different years with little time between
the two tests (e.g., only a few days apart
for the extreme case where the first test
is conducted in late December and the
second one in early January of the
following year). We are providing
scheduling flexibility by requiring that
annual compliance tests be at least 3
months apart and no more than 15
months apart, and we are providing a
similar separation for the period
between the initial compliance test and
the first annual compliance test. We do
not believe that tracking multiple
compliance dates is a particular
problem for the permitting authority
because that is the case for many other
source categories subject to annual
compliance testing.
2. Test Methods
Comment: Several commenters
supported EPA’s proposal of alternate
Methods 30A and 30B for demonstrating
compliance. One commenter supported
EPA’s requirement to use Method 29 as
an emission test method, but
recommended two revisions: Requiring
a determination of the absence of
cyclonic flow before sampling, and a
minimum sampling time of 90 minutes
for each test run. The commenter also
stated that they do not support the use
of the Ontario Hydro Method (ASTM
D6784–02), Method 30A, or Method 30B
as mercury test methods. The
commenter believes that the methods of
demonstrating compliance with the
emissions standards should be
consistent with the methods utilized to
establish the emission standards, which
were based mainly on Method 29 data.
The commenter said that the typical gas
streams associated with the gold mining
industry have high particulate loadings,
high mercury concentrations, sulfur
dioxide (SO2), and contain particulatebound mercury. The commenter also
stated that the alternative methods were
not developed specifically for the gold
mining industry and their typical gas
streams and concluded that the results
from the various alternative methods
will yield varying results, will not be
comparable, and will provide
inconsistent reporting of overall
mercury emissions.
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Response: Method 29 references
Method 1, which requires cyclonic flow
checks under certain circumstances.
Consequently, in the final rule, we have
removed the specific requirements for
cyclonic flow checks prior to every
stack test that were in
§ 63.11646(a)(1)(vi) of the proposed rule.
Owners or operators should follow the
requirements in the applicable EPA
reference method and any additional
requirements specified by the
permitting authority.
When specifying the minimum
requirements for compliance tests, it is
more important to specify a minimum
sampling volume than a minimum
sampling time because the detection of
a regulated pollutant is a function of the
volume of the sample rather than the
length of time taken to collect the
sample. Thus, the final rule does not
specify a minimum sampling time. We
are also changing the required minimum
sampling volume to be 30 dscf rather
than the 60 dscf as proposed in
§ 63.11646(a)(2) because we believe that
30 dscf generally will be adequate for
detecting mercury emissions for this
industry. Affected facilities should be
aware, however, that the minimum
sample volume may sometimes result in
a failure to detect any mercury (a nondetect) emitted from a process unit
subject to the emission standard (for the
group of process units within the
affected source) because of a mercury
concentration at the outlet lower than
expected. If the emission testing results
for any of the emission points yield a
non-detect value, then the minimum
detection limit (MDL) must be used in
calculating the emissions for that
emission point and, in turn, for
calculating the sum of the mass
emissions for all emission points subject
to the emission standard for
determining compliance. If the resulting
mercury emissions (in pounds of
mercury per ton of concentrate, or
pounds of mercury per million tons of
ore) for the affected source are greater
than the MACT emission standard, the
owner or operator may use procedures
that produce lower MDL results and
repeat the mercury emissions testing
one additional time for any emission
point for which the measured result was
below the MDL. If this additional testing
is performed, the results from that
testing must be used to determine
compliance (i.e., there are no additional
opportunities allowed to lower the
MDL).
After reviewing the information
provided by the commenter about
Method 29, we agree with the
commenter that Method 29 is the most
appropriate method for compliance
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determinations for this source category
because of the unique characteristics of
these sources. Therefore, we are
promulgating Method 29 as the main
method for compliance in this rule.
Alternative methods, such as 30B and
the Ontario Hydro method (OHM;
ASTM D6784–02), could be used to
demonstrate compliance for this source
category if approved by the permitting
authority. These alternative methods
(such as 30B and OHM) may prove to
be more appropriate under certain
circumstances. However, we have
omitted Method 30A as an option in the
final rule, as it is not yet in general use.
E. Monitoring
1. Compliance Assurance
Comment: One commenter noted that
EPA’s proposed mercury standards are
expressed in a format of pounds of
mercury per million tons of ore
processed and observed that the
proposed rule requires stack testing only
once a year. The commenter claims that
EPA’s proposed monitoring
requirements would not demonstrate
whether sources are in compliance with
their emission standards, which renders
the rule unenforceable. According to the
commenter, the once-a-year stack test
would provide no indication as to what
a mine’s emissions were the rest of the
year. The commenter said that a source
that failed its stack test would have only
one violation of emission standards,
even if that test showed that the source
likely violated its emission standard
throughout the year. The commenter
believes that EPA’s proposed
monitoring requirements would not
assure compliance with the proposed
emission standards. The commenter
also noted that EPA proposed to require
sources to monitor their mercury
emissions either with CEMs, sampling,
or various types of parametric
monitoring; however, these methods do
not provide direct information about the
pounds of mercury emitted.
Consequently, none of these monitoring
methods could be used to demonstrate
whether a source is in or out of
compliance with the proposed emission
standards.
According to another commenter, all
three affected source categories should
be required to use CEMS at all times and
at all emission points. The commenter
stated that the ore pretreatment group
especially needs CEMS because of
variable levels of mercury in the ore and
different operational measures within
the control of the facility.
Other commenters supported a
requirement for continuous monitoring
and said that the CEMS should be
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incorporated into the compliance
regime as well. The commenters believe
that, if the monitoring results indicate
that the mine is consistently out of
compliance for a period of one week
without correction, the process unit
should be subject to compliance-based
penalties and/or shut down until
corrections are made and the process
unit is back in compliance. According to
the commenters, quarterly stack testing
should still be required to demonstrate
that the CEMS is working.
Response: We recognize the
importance of requiring adequate
monitoring to assure compliance with
the emission standards. Because of the
higher mercury emitting potential of the
roaster, we proposed the option of
mercury monitoring using CEMS or
weekly monitoring with PS 12B with
associated parametric monitoring as
well. We are including in the final rule
the option to perform continuous PS
12B monitoring, and, as with the CEMS,
associated parametric monitoring would
not be required. We are changing the
frequency of the proposed weekly
concentration monitoring approach for
roasters to twice per month (at least 11
days apart) and would allow a facility
to conduct a Method 30B test (as an
alternative to a PS 12B test),
supplemented with continuous
parametric monitoring. We changed the
frequency because we believe that
sampling twice per month, coupled
with continuous parametric monitoring,
is sufficient for determining that the
roaster control devices are operating
properly. We added the alternative of
using Method 30B because this method
directly measures mercury
concentration and is a valid means of
determining whether the concentration
is below the operating limit established
during the initial performance test. The
twice per month Method 30B
measurements will provide a
concentration value that can be
compared to that operating limit to
determine if an exceedance of the
operating limit has occurred. Also, if the
twice monthly sampling shows repeated
deviations over time, EPA could decide
at a later date that CEMS or continuous
monitoring with PS 12B are appropriate
and necessary for roasters.
We disagree with the commenter that
the proposed monitoring requirements
render the rule unenforceable. Although
the mercury concentrations monitoring
for roasters along with the parametric
monitoring of all control devices on all
units do not directly measure pounds of
mercury per ton of input, we believe
that these actions, along with the annual
emissions compliance tests, is still an
acceptable approach to assure
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compliance with the emission standards
all year long. Parametric monitoring of
control devices assures that the control
devices are operating properly (and
reducing emissions) on an ongoing
basis. Any exceedance of the parameter
limits or operating limits triggers
corrective action. If corrective action
does not return the mercury
concentration within the established
limits, the plant must conduct a full
compliance test and determine if the
source is meeting the mass-based
(lb/million tons of ore) emission
standard.
We do not believe that we should
include CEMS as a monitoring option
for the non-roaster sources. These
sources have less potential mercury
emissions, and requiring CEMS on all
these other units would be quite costly
and burdensome. Moreover, most of
these other units are, or will be,
controlled with carbon adsorbers, and
the carbon adsorber monitoring required
by the final rule is an effective means of
ensuring the controls are working
effectively on a continuing basis. We
consider that either frequent testing of
carbon beds to monitor for breakthrough
using Method 30B, or frequent
adsorbent sampling for mercury content,
is an effective way to ensure these
mercury control systems are operating
properly on a continuing basis. The
final rule also requires parametric
monitoring of wet scrubbers that are
considered the final mercury control
(i.e., not followed by a carbon adsorber
or calomel mercury scrubber). We
believe that annual tests coupled with
appropriate parametric monitoring of
the wet scrubbers are sufficient to
ensure emissions are properly
controlled on a continuing basis.
With regard to the comment that
quarterly stack testing should be
required for facilities using a CEMS, we
believe that following the Quality
Assurance (QA) procedures detailed in
40 CFR 60, Appendix F, are sufficient to
ensure the CEMS continues to operate
as designed, and in this case, additional
stack sampling is not necessary.
2. Operating Limits
Comment: One commenter stated that
the operating limits for roasters and for
carbon adsorbers are inappropriate and
set up a second set of MACT standards.
The commenter claimed that the
operating limits do not take into account
the effects of: Hours of operation of a
process unit on mercury emissions;
reduction in performance of a process
unit offset by an improvement in
performance of another process unit;
variability in the exhaust gas flow rates
with no appreciable effect on the
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corresponding mercury emission rate;
and variability in the inlet mercury
concentrations to a carbon adsorber.
These factors all result in variability in
the outlet mercury concentration. The
commenter also noted that the proposed
operating limit for carbon adsorbers
could result in premature carbon change
out, resulting in the generation of more
waste. The commenter recommended
that EPA defer to the Nevada state
monitoring requirements and only
provide for monitoring of throughput
and annual mercury emission testing to
demonstrate compliance with the
MACT emission standard. The
commenter believes that any operating
limit parameters must be established
based on manufacturer specifications
and recommendations in coordination
with the permitting authority and not
based on values measured during source
compliance testing.
Response: We proposed the mercury
operating limits as a monitoring tool to
ensure that the processes within
individual affected sources and their
associated control devices are
functioning properly on a continuing
basis and not as a second set of MACT
standards. We developed emission
standards for four affected sources, and
the emission standard for an affected
source applies to the sum of emissions
from all process units within the
affected source. One unit could have an
upward fluctuation in mercury
concentration, but the group of process
units could still meet the MACT limit.
We see the value of the operating limit
approach as sufficient to detect
significant increases in emissions and as
a valuable tool to ensure the control
devices are operating effectively and
provide quick notification of a potential
problem with controls or emissions. The
monitoring parameters are used as
compliance indicators, and the relevant
mercury operating limits are the main
‘‘triggers’’ of a possible emissions
increase and are set to alert facility
operators when emissions are greater
than the corresponding mercury
operating limit. We believe it is
important to have such monitoring in
the rule to ensure the control devices
are working properly.
Regarding specific comments about
monitoring the carbon adsorber, the
State of Nevada has had good results
with conducting sampling of the carbon
adsorber to maintain its performance.
The final rule offers an additional
option of measuring the mercury
concentration exiting the carbon
adsorber that also achieves the same
objective of avoiding breakthrough of
the bed. We do not expect sudden
dramatic failures of this technology.
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9469
Instead, we expect to obtain close
control of performance by ensuring that
the carbon is changed in a way that
prevents breakthrough. This monitoring
methodology should also prevent
premature replacement of the bed.
We disagree with the comments that
only monitoring for throughput and
annual emissions testing are sufficient
to demonstrate compliance with the
MACT standards. Such an approach
does not yield sufficient data to assure
compliance with the emission standards
either directly or indirectly by assuring
that the control devices are operating
properly. The parametric monitoring
and operating limits specified in this
final rule provide assurance that control
devices are properly operated and
maintained between emissions tests,
and exceedances of the operating limit
require corrective action. With regard to
the comment that any operating limit
parameters should be based solely on
manufacturer specifications and/or in
consultation with the permitting
authority, we have provided various
options in this rule for establishing
control device parameter limits. Control
device operating parameter values
sometimes are site-specific and are
associated with a level of emissions
from the source. Therefore, it is
generally preferable for certain control
device parameter limits to be associated
with an emissions test that demonstrates
compliance with the emissions
standards. However, we agree that
certain parameters for mercury
scrubbers applied to roasters, such as
the ranges associated with ensuring the
proper chemistry of the scrubber, are
best provided by the system’s
manufacturer. Guarantees of
performance are usually conditioned by
requiring that the system be operated as
designed and specified by the
manufacturer, and there is no assurance
that a potentially narrow range that
would be established during a short
performance test reflects the full
applicable range of proper operation.
We also realize that it may be preferable
that the permit authority establish the
parameter limits for some of the control
devices in this industry because of some
of the unique characteristics of the
processes and control devices used in
this industry and the experience of the
permit authority with addressing these
sources. Therefore, this final rule allows
three options for establishing parameter
limits: (1) Based on the initial
compliance test; (2) according to the
manufacturer’s specifications; or (3)
based on limits established by the
permitting authority.
Comment: Some commenters stated
that their established parametric
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monitoring programs are sufficient to
confirm that mercury emission controls
are functioning properly for roasters.
The commenters also stated that the
NMCP permits have required parametric
limits and that additional CEMS for
mercury would neither improve the
operation of these current controls, nor
reduce mercury emissions. The
commenters concluded that the
operating parameters monitored on a
regular basis are key parameters for
measuring the efficiency and operation
of the mercury controls and that
operating each of these units within the
optimum ranges ensures that mercury
emissions are being effectively
controlled.
Response: As discussed above, we do
not believe parametric monitoring alone
is sufficient for roasters because of the
very high mercury emission potential,
unless the facility has adequately
demonstrated that the mercury
emissions from the roasters are
consistently very low (e.g., less than 10
pounds per million tons). We have
concluded that the combined approach
of annual stack compliance testing along
with the mercury concentration
monitoring and parametric monitoring
requirements and options outlined in
this rule are necessary to detect excess
emissions and to ensure controls are
working effectively on a continuous
basis. We note that for facilities that
choose to monitor the mercury
concentration from the roaster with
CEMS or continuous PS 12B sampling,
they do not have to do parametric
monitoring. For facilities that can
demonstrate their mercury emissions
are less than 10 lbs per million tons of
ore, they only have to do parametric
monitoring, no mercury concentration
monitoring.
3. Mercury Concentration Monitoring
for Roasters
Comment: One commenter stated that
the proposed provisions for monitoring
mercury concentrations in roaster
emissions are not based on roaster
process and pollution control device
operational parameters and would not
yield reliable information that can be
used for detecting and correcting
problems. The commenter also stated
that the formula for establishing the
mercury operation limit for roasters is
not appropriate because it uses an
emission limit that is based on emission
test data from several process units in
addition to the roaster. The commenter
recommended using the methods
proposed for parametric monitoring of
roaster emission control devices for all
roasters. The commenter also has
concerns about utilizing PS 12A
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(mercury CEMS) and PS 12B for
emissions monitoring purposes because
there are terms and conditions listed in
the proposed rule that are not fully
defined. The commenter also
recommended deleting the emissions
monitoring requirements for mercury
concentration for carbon adsorbers for
the same reasons described above for
roasters.
Response: We disagree with the
comment that monitoring the mercury
concentration in roaster emissions
would not yield reliable information
that can be used for detecting and
correcting problems. An elevated
mercury concentration in the roaster
stack gas indicates that there could be
a problem with either the process or the
control device, which could result in
excess mercury emissions from that
unit. Monitoring the mercury
concentration in roaster emissions
provides a direct measure of the
regulated pollutant (mercury). The
commenter is correct that the formula
for establishing the mercury operating
limit for roasters is based on emission
tests performed on several processes
units in addition to the roaster.
However, for the facilities with roasters
that will be subject to the requirements
to monitor mercury concentration, the
roaster is the biggest source of potential
mercury emissions within the affected
source. Therefore, we conclude that
changes in the mercury concentration in
the roaster exhaust gases provide a
reasonable indication of overall
emissions from the affected source. In
addition, the operating limit is not used
directly to determine compliance with
the MACT emission standard. As
mentioned above, it is designed to
detect elevated mercury concentrations
in the roaster stack gas, which could
indicate a problem with either the
process or the control device. We
continue to believe that it is necessary
and appropriate to monitor mercury
concentration for the largest source of
potential mercury emissions in the
source category (i.e., the roaster) to
detect excursions in emissions that must
be addressed when the operating limit
is exceeded. By developing the mercury
operating limit from the emission
standard and compliance test results, an
exceedance of the mercury operating
limit will indicate a potential increase
in emissions and that corrective actions
are needed.
As described above, we believe that
either continuous mercury sampling or
mercury sampling twice per month
(coupled with continuous parametric
monitoring of the control device) should
be required for the roaster emissions. If
a CEMS is used, the daily average
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mercury concentration is calculated by
averaging the hourly emissions
concentrations during that day. The
final rule includes continuous sampling
with PS 12B as an option for monitoring
roasters. If PS 12B is used for
continuous integrated sampling (i.e.,
without parametric monitoring), the
daily average concentration is
determined by assigning the mercury
concentration measured by the sorbent
trap monitoring system (total mass of
mercury collected during the sampling
period divided by the sample volume)
as the daily average value to each of the
days covered by the integrated sample.
A third option is based on short-term
sampling twice per month (at least 11
days apart) for mercury concentration
using either PS 12B or Method 30B, and
if this option is chosen, continuous
parametric monitoring of the mercury
scrubber must also be performed. For
this short-term sampling option (twice
per month sampling) each measured
mercury concentration must be
compared to the operating limit to
determine if an exceedance has
occurred. For the contents of the
monitoring plan, see 40 FR 63.8(d)(3)
and 40 CFR part 60, Appendix F.
We also disagree that parametric
monitoring alone is sufficient for carbon
adsorbers. For carbon adsorbers,
measuring the mercury concentration
exiting the carbon bed is also a direct
measure of the pollutant of interest.
(The other option as established for
years in NDEP operating permits
involves sampling the carbon for
mercury content.) An elevated mercury
concentration indicates that there could
be a problem with either the process or
the control device, which could result
in excess mercury emissions from that
unit. We have established exit
concentration monitoring requirements
in many rules for emissions of organic
compounds exiting carbon adsorbers.
That monitoring has proven to be
effective to prevent or detect
breakthrough, and the same principles
apply here for mercury.
Comment: Commenters stated that
CEMS for gold mining operations are
not capable of accurately measuring
mercury emissions and that there are
three major challenges with the
feasibility of mercury CEMS for the gold
mining industry: Mercury CEMS
calibration, sample transport, and
system operability and reliability. The
commenters are concerned with the
unavailability of a means to calibrate the
CEMS for roasters because existing
calibrator designs are simply not
capable of generating mercury
concentrations high enough to provide
meaningful upscale calibration points
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that correspond to gold mining source
characteristics. The commenters noted
the unavailability of National Institute
of Standards and Technology (NIST)
traceable calibration gases and stated
that the current calibration standards
traceable to NIST do not apply to the
full range of mercury concentrations
that can be present in the exhaust gases
of roasters. The commenters concluded
that the lack of a NIST-traceable
standard is a fatal flaw that precludes
using mercury CEMS to monitor roaster
emissions. Regarding sample transport,
the commenters said that current
designs of mercury CEMS for coal-fired
electric generating units require high
temperature umbilical lines to transport
the sample from the stack to the
analyzer and that CEMS on coal-fired
electric generating units have seen
umbilical failures occur, representing
another challenge to having CEMS
function consistently for the continuous
monitoring of mercury from industrial
sources. The commenters were also
concerned with the CEMS operability
and reliability because mercury CEMS
must contain some type of converter to
reduce oxidized mercury to elemental
mercury and premature catalytic
failures periodically occur in these units
resulting in several days of missing data.
The commenters continued by stating
that users reported mercury CEMS to be
unavailable as much as 30 to 40 percent
of the electric generating unit operating
time. The commenters believe the
amount of downtime to be expected
from these systems on roasters would
likely be even higher. The commenter
concluded that the breakdown events,
combined with the other types of
failures, result in data availability that is
substantially inferior to parametric
monitoring and cannot justify the
significant cost and resource investment
necessary to install, operate, and
maintain these devices.
The commenters are concerned that
continuous data reports of mercury
emissions that are not accurate, reliable,
or credible could be offered as ‘‘credible
evidence’’ to assert a violation. The
commenter concluded by stating that
this concern was particularly troubling
in Nevada, where there are separate
mercury limits established pursuant to
State law.
Response: Regarding the feasibility of
using CEMS to monitor mercury
emissions from roasters, CEMS have
been demonstrated for process units
similar to roasters (e.g., coal-fired power
plants), and we believe there is no
technical reason why they will not work
for the roasters. (See NESCAUM, 2010.
Technologies for Control and
Measurement of Mercury Emissions
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from Coal-Fired Power Plants in the
United States: A 2010 Status Report
Northeast States for Coordinated Air
Use Management (NESCAUM) July
2010).
Many of the issues with mercury
CEMS have been resolved as facilities
have gained experience with their use.
However, we realize that mercury
concentrations in the exhaust gases from
roasters can be higher than the range of
concentrations for coal-fired power
plants, and that the calibration
standards traceable to NIST, that have
been available in the past, have not
applied to the full range of mercury
concentrations that can be present in the
exhaust gases from roasters.
Nevertheless, as we discussed in the
proposal preamble, CEMS
manufacturers supply calibration
standards for the ranges of
concentrations seen at roasters.
In addition, the NIST has recently
completed certification of a ‘NIST
Prime’ elemental mercury gas generator
at concentrations of 41, 68, 85, 105, 140,
185, 230, 287, and 353 μg/m3. Mercury
gas generator vendors may now submit
elemental mercury gas generators for
certification to serve as ‘Vendor Primes’
in a wide range of concentrations.
Therefore NIST traceable mercury gas
standards can now be made available in
concentrations that cover the full range
of the concentrations typically
measured from roasters.
After consideration of public
comments, we continue to believe
CEMS are a valuable tool and a
reasonable option for monitoring
mercury concentrations and comparing
those concentrations to the operating
limit that is established by CEMS
measurements made during the
compliance test. However, we also point
out that the final rule does not require
the use of CEMS; instead, the final rule
includes CEMS as one of the three
monitoring options. The other two
options that we are promulgating for
monitoring mercury from roasters are:
(1) Continuous monitoring using PS
12B; and (2) twice per month sampling
using PS 12B or Method 30B coupled
with parametric monitoring. All three of
these monitoring options are intended
to ensure that emissions from the
roasters are not exceeding operating
limits, or if they do exceed the operating
limits, that corrective actions are taken
in a timely manner to bring the
emissions down to within the operating
limits. If these corrective actions are not
successful then the facility must
perform a complete compliance test
using the methods in section 63.11646
to determine whether the affected
source is in compliance with the MACT
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standard. The CEMs can also be used to
help identify problems with control
systems and ensure that corrective
actions are taken immediately to fix
such problems. The exceedance of the
operating limit is not intended to
determine if the source in violation of
the MACT standard. Rather, it would be
the subsequent compliance test
pursuant to section 63.11646 that would
be used to determine if the source is in
compliance with the MACT standard.
We understand the commenter’s
concerns regarding the transport of
samples and converter failures.
However, we have revised the final rule
to give facilities 3 years to comply with
the rule which will allow extra time to
successfully set-up and operate controls
and monitoring equipment to be able to
comply with the MACT standards. We
believe this will provide sufficient time,
for facilities that choose the CEMs
monitoring option, to identify and
resolve issues with the transport of
samples and converters.
Comment: One commenter stated that
the regulated industry has no
experience with direct measurements of
mercury concentrations at the roaster
exhaust gas stream. As a result, the
commenter believes that there will be
problems in collecting data, establishing
appropriate timeframes for sampling
under PS 12B, maintaining instrument
reliability for CEMS, and in establishing
confidence in the accuracy of the results
reported by these methods. The
commenter claimed that the calculated
operating limit based on source testing
and simultaneous direct measurements
may not be reflective of the future daily
operations of all the stack emissions.
The commenter noted that flow rate
measurements are critical in verifying
compliance with actual emission limits
because sometimes lower flow rates of
the stack exhaust gas flow can
artificially elevate the mercury
concentration in the gas stream with no
real effect on emissions. The commenter
concluded that any exceedance in
mercury concentration should be
verified first with a compliance test
before halting the roaster production.
Response: We have learned from the
comments received that there may be a
learning curve for facilities to
implement the concentration
monitoring procedures. As described in
section V.D. of this preamble, we have
established in the final rule a
compliance date that is 3 years after the
effective date of the final rule for
existing sources, partly to allow sources
time to ensure they can successfully
comply with the monitoring
requirements, but mainly to allow time
to install new mercury emission
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controls that we believe will be
necessary to meet the emission
standards in the final rule.
We agree that mercury concentration
measurements are not direct
measurements of the emissions rate
from the affected source and that flow
rate, production, and other factors need
to be considered. These are some of the
reasons that the operating limit is not
being used as a direct measure of
compliance with the MACT standards.
However, concentration measurements
above the operating limit should
indicate that either controls are not
working effectively or other problems
are occurring. In either case,
exceedances of the operating limit
require investigation and may require
corrective actions. The requirement to
shut down the roaster has been removed
from this final rule. However an
exceedance of the mercury
concentration does trigger corrective
action, and if not corrected requires a
compliance test.
Comment: One commenter requested
that EPA reduce the weekly Method 12B
monitoring frequency to quarterly or at
most monthly. The commenter also
requested that EPA include a provision
that allows for a source to demonstrate
a correlation or consistency of
performance such that the Method 12B
sampling frequency can be further
reduced based on the permitting
authority’s acceptance of the
demonstration. The commenter
suggested that if multiple Method 12B
samples are collected in a single day or
over multiple days in the calendar
week, then the samples should be
averaged, and this average concentration
should be compared to the operating
limit. The commenter said that, for
stacks with high mercury concentration,
the sample collection time may be only
an hour or two, and in this case, it may
be important to collect more than one
sample in a single day or over multiple
days to obtain a representative mercury
concentration measurement.
Response: After taking into
consideration the commenter’s
rationale, under this monitoring option,
the final rule requires the sampling of
mercury concentration at least twice per
month (with 2 samples taken at least 11
days apart) instead of weekly sampling
as proposed. If multiple samples are
taken during the twice per month
period, each result must be compared to
the operating limit separately (i.e., not
averaged). Otherwise, a high result from
a sample taken near the end of the
sampling period might not trigger
corrective actions to correct a problem
that developed at that time if the results
are averaged with previous samples
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during periods of good performance. We
do not agree with the suggestion to
allow the monitoring frequency to be
reduced if the monitoring results
demonstrate consistency over the long
term. We believe that monitoring the
mercury concentration at least twice per
month is necessary for roasters to ensure
that potential problems with control
systems are identified quickly and
corrective actions are taken in a timely
manner.
4. Parametric Monitoring of Control
Device for Roasters
Comment: Some commenters
recommended that EPA remove the
provisions requiring monitoring of the
mercury scrubber liquor flow rate and
scrubber pressure drop because each
facility that has a roaster has a unique
sequence of air pollution control
devices, and monitoring parameters that
may be appropriate for one roaster may
not be applicable to another. One of the
commenters said that the scrubber
liquor flow rate is not currently
monitored, nor is it considered a critical
parameter in the daily operation of the
scrubber mercury removal tower
associated with roasters at their facility.
The commenter further explained that
the scrubber is not a spray tower, but
instead the liquor is recirculated in the
tower, so the pump is monitored to
insure it is operational. The commenter
stated that the pressure drop across the
mercury removal tower at its roasters is
monitored, but is not considered a
critical parameter and that the mercuric
ion and chloride ion concentrations that
they monitor are the critical parameters
that define the effectiveness of the
mercury scrubber.
Another commenter added that, for
the calomel-based mercury scrubbers,
the key parameter is the reagent
concentration in the solution exiting the
scrubber and that maintaining the exit
reagent concentration ensures there is
sufficient reagent to react with the
mercury vapor. The commenter noted
that low exit concentrations indicate
that either the liquor flow rate is too
low, or the fresh reagent addition rate is
too low. Thus, liquor flow rate does not
need to be monitored in addition to
reagent exit concentration. The
commenter stated that if EPA continues
to require them, the ranges should be
based on the manufacturer’s
specification or an alternative value
approved by the permitting authority, as
opposed to the three test runs from the
initial compliance test. One commenter
recommended that the corresponding
range or limit for parametric deviations
be applied to a daily average value
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rather than continuous instantaneous
values or single samples.
Another commenter also stated that
the requirement to establish the
minimum water flow rate and pressure
drop of the wet scrubber on readings
taken during the performance test
should not apply to scrubbers on
roasters. The commenter noted that
these parameters were intended to
monitor for physical processes, and the
scrubbers on roasters often include
chemical reactions, which are not
monitored.
Response: We agree that pressure
drop is not relevant to mercury
scrubbers because, unlike venturi
scrubbers applied to control PM
emissions, it is not related to its
mercury emission control performance.
We have removed pressure drop
monitoring from the final rule for
mercury scrubbers. However, we
continue to believe that it is important
to monitor the scrubber flow rate to
ensure the scrubber solution is being
delivered to the system and that the
flow is adequate, which is related to the
system’s performance. We understand
that some facilities monitor mercury
scrubber solution line pressure (solution
header pressure) as an indicator of flow
rate, and we agree this is adequate to
ensure proper flow. Consequently, the
final rule requires hourly monitoring of
scrubber flow rate (or line pressure) for
mercury scrubbers on roasters. As with
the inlet temperature operating range,
the minimum flow rate or line pressure
must be established by one of the
following three ways: (1) During the
initial compliance test, (2) from the
manufacturer’s specifications, or (3)
based on the limits established by the
permitting authority. If the facility
chooses the option to establish the
limits during initial compliance, the
final rule requires the scrubber flow rate
operating limit to be based on either the
lowest value for any run of the initial
compliance test or 10 percent less than
the average value measured during the
compliance test and the inlet gas
temperature operating limit to be based
on either the highest value for any run
of the initial compliance test or 10
percent higher than the average value
measured during the compliance test.
The final rule requires hourly
monitoring and that corrective action is
triggered if the flow rate or line pressure
falls below the established parameter
limit.
Regarding the acceptability of
scrubber flow rate and inlet gas
temperature parameter values that were
approved by permitting authorities prior
to this final rule, such values must be
established as specified in the final rule
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and are not presumed in advance to be
acceptable. Note that the monitoring
requirements for wet scrubbers in
§ 63.11647 of the final rule would not
apply to the mercury scrubbers on
roasters, or any wet scrubber prior to the
mercury scrubber on the roasters.
Comment: One commenter believes
that establishing a maximum operating
temperature for inlet gas concentrations
by artificially increasing this
temperature during compliance testing
may destroy the control equipment,
conflict with recommended operating
temperatures, and artificially increase
the reported mercury emissions. The
commenter concluded that these
parameters are not deemed critical in
the effective operation of a mercury
calomel scrubber. Another commenter
added that their Compliance Assurance
Monitoring (CAM) plan provides for an
inlet gas temperature range of 32° to
134 °F to prevent water freezing
problems or extremely hot gas
temperatures that could damage the
mercury scrubber. The commenter
stated that mercury scrubbers remove
mercury from the gas stream through a
chemical reaction and not a
condensation mechanism and that lower
temperatures will not remove (via
condensation) additional mercury. The
commenter explained that, although
mercury scrubber inlet gas temperature
is not a relevant control performance
parameter, their facility maintains the
inlet gas temperature below 134 °F and
monitors the temperature daily to
prevent damage to the controls system
from excessively low or high gas
temperatures.
Response: After additional review of
operating permits and consideration of
public comments, we have found that
the inlet temperature of the mercury
scrubber is monitored and maintained
within a range to provide operational
flexibility with the lower end bounded
to prevent freezing and the upper end
bounded to prevent damage to
equipment, which in turn could lead to
excess emissions. In addition, we have
learned that this temperature is
dependent on the cooling tower water
temperature used in the process, and
this water temperature can vary quite
widely from winter to summer.
Facilities may not be able to address the
issues described above if they can only
use initial compliance testing to
establish the inlet temperature operating
range, as we proposed. Consequently,
the final rule provides the following
three ways for a facility with a roaster
to establish an operating range for inlet
temperature: (1) Based on the maximum
inlet temperature during the initial
compliance test; (2) from the
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manufacturer’s specifications; or
(3) based on the limits established by
the permitting authority. If the facility
chooses the option to establish the
limits during initial compliance, the
final rule requires the inlet gas
temperature operating limit to be based
on either the highest value for any run
of the initial compliance test or 10
percent higher than the average value
measured during the compliance test.
The facility must monitor the
temperature hourly, and any exceedance
of the upper limit for temperature
would trigger corrective action.
5. Exceeding the Operating Limits for
Roasters
Comment: One commenter was
concerned about the consequences of
exceeding a parametric monitoring
limit. The commenter remarked that
shutting down the roaster for exceeding
a monitoring parameter without
evidence of an ongoing emission limit
exceedance is arbitrary and capricious,
unnecessarily punitive, and threatens
the economic viability of the regulated
sources. The commenter pointed out
that the ranges of parameters measured
during source testing are not necessarily
the only ranges within which the unit
can operate effectively. The parameters
proposed by EPA are not the best
parameters for monitoring roaster
emissions and do not directly correlate
to mercury emissions or proper control
system operation. The commenter also
objected to the period of only 45
minutes to investigate and take
corrective action.
One commenter recommended that
the corrective action response time be
extended minimally to 48 hours after
daily average values are processed, plus
an additional 24 hours to verify the
daily average parametric value was
within limits. For facilities that conduct
PS 12B sampling and a daily average
parametric deviation persists for 96
hours, the commenter recommended
requiring sampling of the roaster’s
exhaust using PS 12B within the next 24
hours, then evaluating the mercury
concentration results. If the mercury
concentration is below the operating
limit, then, within 10 days of receiving
the analytical results, the facility should
be required to either petition the
permitting authority for a change in the
parametric limits, or provide the
permitting authority with a compliance
plan that details corrective actions taken
to date and the plan and schedule for
bringing the parameter back within
range. The commenter said that, if the
mercury concentration is above the
operating limit, the facility will be
required to schedule an independent
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source testing firm to perform a
compliance test within 45 days using
one of the approved methods described
in the rule. The commenter noted that
the Nevada State agency requires 30
days to review the testing protocol, and
source testing companies typically
require 30 days or more advanced
notice.
For roasters where direct
concentration measurements are not
required and a daily average parametric
deviation persists for 96 hours, the
commenter recommended that within
48 hours, the facility should: (1) Provide
the permitting authority with a
compliance plan that details corrective
actions taken to date and the plan and
schedule for bringing the parameter
back within the limits; or (2) schedule
an independent source testing firm to
perform a compliance test within 45
days using one of the approved methods
described in the rule. The commenter
concluded that, if the test results show
that the source has exceeded the
threshold of 10 lb/million tons of ore,
the facility would be required to
implement direct mercury concentration
measurements.
One commenter requested that EPA
provide an exception from the
shutdown requirement when it can be
demonstrated that, notwithstanding an
exceedance of the parametric operating
range, the roaster mercury emissions are
less than the operating limit for mercury
concentration. The commenter stated
that the mercury concentration
measurement is a more direct indication
of the ultimate mercury emissions that
the parametric monitors are designed to
address.
Response: We have investigated in
greater detail the issues associated with
monitoring roasters, and we have
consulted with NDEP and the owners
and operators of roasters to learn more
about appropriate roaster monitoring.
We understand that sometimes the
ranges of parameters measured during
source testing are not necessarily the
only ranges within which the unit can
operate effectively, that is why in the
final rule we are offering two other
options for establishing the ranges:
(1) Based on manufacturer’s
specifications; and (2) ranges approved
by the permitting authority. We believe
that monitoring the scrubber flow rate,
inlet gas temperature, and scrubber
liquid chemistry, as required in the final
rule, are appropriate parameters to
monitor. We have also revised the
requirements of this final rule to
provide assurance that timely corrective
actions are taken when a monitoring
parameter is exceeded, and we have
included requirements for testing for
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mercury concentrations to determine if
the corrective actions were successful or
if a deviation has occurred. The final
rule includes parametric monitoring of
the mercury scrubbers applied to
roasters to control mercury. If a
parameter is outside of the established
range or limit, corrective actions are
triggered. If corrective actions do not
result in the parameter reading being
corrected and verified within 48 hours,
a mercury concentration measurement
(using CEMs, Method 30B, 29, OHM, or
PS 12B) must be made to determine if
the operating limit for mercury
concentration is being exceeded. The
measurement must be performed and
the concentration determined within 48
hours (after the initial 48 hours, or a
total of 96 hours). If the measured
mercury concentration meets the
operating limit for mercury
concentration, the corrective actions are
deemed successful. In addition, the
owner or operator may request approval
from the permitting authority to change
the parameter range or limit based on
measurements of the parameter at the
time the mercury concentration
measurement was made. If, on the other
hand, the operating limit is exceeded,
the exceedance must be reported as a
deviation and the facility must conduct
a full compliance test within 40 days to
determine if the source is in compliance
with the MACT limit. See § 63.11647(d)
of final rule.
Comment: For facilities that monitor
roasters with a CEMS, one commenter
proposed that corrective action be
required within 48 hours of receiving
and processing the results from the
CEMS data, plus an additional 24 hours
should be allowed to collect verification
data to see if the daily average
concentration was restored below the
operating limit. The commenter
recommended that, if the exceedance
persists, the facility should be required
to schedule an independent source
testing firm to perform a compliance test
within 45 days.
For facilities that choose PS 12B
monitoring, the commenter
recommended that a deviation be
considered an exceedance of the
operating limit if the average of three
consecutive sampling results (three
weeks) were above the established limit.
The commenter proposed that the
facility should then have one week to
take corrective actions, an additional
week to take the verification sample
using PS 12B, with receipt of results the
following week (three weeks total). The
commenter stated that if the exceedance
persists, the facility should be required
to schedule an independent source
testing firm to perform a compliance test
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within 45 days using one of the
approved methods described in the
proposed rule.
Response: After considering these
comments on the mercury concentration
operating limit and the above discussion
on parametric monitoring of roasters, we
have made several clarifications in the
final rule. If a mercury concentration
operating limit is exceeded from either
daily average measurements from a
CEMS, continuous sampling using PS
12B, or from sampling twice per month
(at least 11 days apart) using PS 12B or
Method 30B, the exceedance must be
reported to the permit authority as a
deviation and corrective actions must be
implemented within 48 hours upon
receipt of the sampling results that show
the deviation. Moreover, within 96
hours of the exceedance, the owner or
operator must measure the
concentration again (with the CEMS, PS
12B, Method 30B, Method 29, or OHM)
and demonstrate to the permit authority
that the operating limit for mercury
concentration has been met, or inform
the permit authority that the limit
continues to be exceeded. If the
operating limit is still exceeded after
these 96 hours, the owner or operator
must conduct a full compliance test for
the ore pretreatment affected source
within 40 days to determine if the
affected source is in compliance with
the MACT emission standard. If the
source is determined to be in
compliance, the compliance test may
also be used to establish a new
operating limit for mercury
concentration. See § 63.11647(a)(1)(ii),
(a)(2)(ii), and (a)(3)(ii) of the final rule.
Comment: One commenter requested
that EPA provide an exception to the
shutdown requirement for facilities that
have well-controlled roasters and elect
to monitor under the proposed Option
3. The commenter believes a facility
should have time (45 days) to
demonstrate that the roaster’s mercury
emissions remain less than 10 lbs of
mercury per million tons of ore. The
commenter stated that this would be
achieved by scheduling an independent
source testing firm to perform a
compliance test using methods
described in the rule, and calculations
that demonstrate compliance with the
limit of 10 lbs per million tons of ore.
Response: As we have discussed
above, the final rule relies in part on
parametric monitoring of mercury
scrubbers used on roasters to assure
compliance with the applicable
emission standards, and when the
measured parametric values are out of
the established operating range,
corrective actions must be taken. This is
no different for facilities that qualify for
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the exemption described in
§ 63.11647(a)(5) of the final rule (i.e.,
facilities exempt from mercury
concentration monitoring by having
demonstrated that their roaster
emissions are less than 10 lb/million
tons of ore). For these facilities, the final
rule similarly requires that corrective
actions be taken to restore the scrubber
operating parameters to the established
operating range. If the parameters are
not restored to the established range
within 48 hours of triggering the
corrective actions, the owner or operator
must perform mercury concentration
sampling of the roaster emissions using
PS 12B, Method 30B, Method 29, CEMS
or OHM and determine the mercury
concentration within 48 hours following
the initial 48 hours (or a total of 96
hours from the time the parameter range
was exceeded). The measured
concentration must be compared to a
mercury concentration operating limit
that is based on Equation 2 in the final
rule, where the value for ‘‘Ctrap’’ in
Equation 2 is based on the mercury
concentration for the roaster measured
during the most recent compliance test.
If the measured mercury concentration
meets the operating limit for mercury
concentration, the corrective actions are
deemed successful. In addition, the
owner or operator may request approval
from the permitting authority to change
the parameter range or limit based on
measurements of the parameter at the
time the mercury concentration
measurement was made. If the operating
limit is exceeded, the facility must take
corrective actions and report it to the
permit authority as a deviation. The
owner or operator must also conduct a
compliance test within 40 days to
determine if the roaster operations are
in compliance with the emission
standard. See § 63.11647(d) of the final
rule. We also note that the requirement
to shut down the roaster has been
removed from this final rule.
6. Carbon Adsorber Temperature
Monitoring
Comment: Several commenters stated
their concern with the proposed
requirement of monitoring gas stream
temperature at the inlet to the carbon
adsorber and maintaining the inlet
temperature below the maximum
temperature established during the
compliance test. They noted that the
primary purpose for monitoring the
inlet gas stream temperature of carbon
adsorbers is to prevent spontaneous
combustion of the sulfidized carbon in
the adsorber, not to detect excursions in
mercury emissions. The commenters
also stated that some carbon adsorption
systems heat the gas stream prior to the
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carbon adsorber to prevent moisture
buildup and/or subsequent
condensation in the carbon. The
commenters explained that the NMCP
already requires that the exit gas
temperature of condensers prior to the
carbon adsorbers be established to
minimize mercury emissions from the
condenser. The commenters believe that
an increase in inlet gas temperature to
a carbon adsorption unit is not
indicative of an increase in inlet gas
stream mercury emissions because the
high operating temperatures of the
processes volatilize approximately 100
percent of mercury. The commenters
stated that establishing a maximum
operating temperature for inlet gas
concentrations by artificially increasing
this temperature during compliance
testing may destroy mercury control
equipment; conflict with NMCP
requirements and/or manufacturer’s
recommended operating temperatures;
artificially increase the reported
mercury emissions; or artificially
decrease the allowable operating limit
for mercury concentration.
The commenters continued by stating
that, if EPA persisted in requiring the
monitoring of the gas stream inlet
temperature, the maximum inlet
temperature limit should be established
by either the manufacturer’s
recommendation and/or concurrence
with the permitting authority. The
commenters proposed monitoring the
inlet temperature once per shift as an
option to continuously monitoring the
inlet temperature and comparing the
daily averages rather than the hourly
averages to the operating limit. The
commenters noted that many facilities
do not have digital acquisition systems
capable of recording continuous data,
and monitoring once per shift is
sufficient to maintain control
performance. The commenters
suggested that, if corrective action is
needed, the facility should be allowed
to sample the carbon loading to
demonstrate that the effectiveness of the
carbon adsorber has not been adversely
impacted.
Response: The purpose of monitoring
the inlet temperature to carbon
adsorbers is not to provide an indication
of higher mercury concentrations in the
inlet stream as suggested by the
commenters. The purpose is related to
the fact that temperature is a
fundamental parameter that affects the
efficiency and capacity of carbon
adsorbers. Generally, higher
temperatures result in lower capacity
and earlier breakthrough and, in fact,
high temperatures are used to desorb
adsorbed pollutants to regenerate
carbon. In the extreme of temperature,
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the carbon adsorber might actually be
desorbing rather than acting as a control
device. This is particularly important
for those carbon adsorbers applied to
high temperature thermal processes,
such as carbon kilns and melt furnaces,
where it is possible for the exhaust
temperature to rise above the normal
operating temperature or above the
temperature at which the carbon
adsorber was designed to operate. For
high temperature processes (such as
furnaces), and not those such as
electrowinning where the temperature
may be near ambient conditions, we
continue to require monitoring the inlet
temperature. Owners or operators must
establish an operating limit for
temperature based on one of the
following: (1) The maximum
temperature during the initial
compliance test; (2) from the
manufacturer’s specifications; or
(3) based on limits established by the
permitting authority. If this established
operating limit is exceeded corrective
action must be taken and the
exceedance reported as a deviation to
the permit authority. Further, the final
rule requires facilities to monitor inlet
temperature once per shift rather than
continuously, as was proposed. Because
inlet temperatures should not vary
greatly over the course of an 8- to 12hour period, we believe monitoring
once per shift is adequate. We also
conclude that if a temperature
exceedance has occurred, the carbon
bed should be sampled or the outlet
concentration determined, depending
on the monitoring option chosen, within
48 hours to ensure no permanent
damage to the carbon adsorber occurred
as a result of the deviation. We believe
the temperature exceedance should be
reported as a deviation even if the
subsequent monitoring shows that the
carbon bed is operating properly
because the subsequent monitoring
would not necessarily detect if mercury
had been desorbed and excess emissions
occurred.
7. Monitoring of Wet Scrubbers
Comment: One commenter proposed
that only the scrubber water flow rate
monitoring be required for wet
scrubbers on the quenching circuits
associated with the roaster. The
commenter wanted to confirm that wet
scrubber monitoring does not apply to
wet scrubbers or condensers on roasters.
Another commenter asked that EPA
confirm that the term ‘‘wet scrubbers’’
does not include condensers, which are
used throughout the mining processes
for gas cooling to condense water or (in
the case of retorts) mercury. Another
commenter asked EPA to confirm that
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wet scrubber monitoring does not apply
to wet scrubbers associated with ore
preheaters.
One commenter noted that
continuous readings on wet scrubbers
are unreliable and proposed monitoring
the water flow rate and pressure drop
once per shift. The commenter noted
that if any water flow rate or pressure
drop reading exceeds the operating
limit, the facility should follow the
procedures for operating limit
exceedances. The commenter stated that
many facilities do not have data
acquisition systems capable of recording
continuous data and that wet scrubbers
are primarily used to control
particulates. The commenter concluded
by stating that wet scrubbers are not key
mercury controls and monitoring once
per shift is sufficient to maintain control
performance on a continuing basis.
One commenter wanted to confirm
that the limits established during testing
would not be more stringent than the
requirements set forth in the Standards
of Performance for New Stationary
Sources for Metallic Mineral Processing
Plants, which allows for plus or minus
30 percent. Another commenter
recommended that the operating limit
for wet scrubber monitoring be based on
either the lowest average value during
any test run or no lower than 10 percent
below the average value measured
during the test.
Response: We are clarifying in the
final rule that § 63.11647(h) applies only
to wet scrubbers not followed by a
mercury control system (i.e., carbon
adsorber, calomel mercury scrubber,
etc.). It is necessary to monitor the
primary mercury emission control
device, which is the last stage of the
exhaust gas cleaning treatment train, to
ensure it is operating properly and
controlling mercury emissions, and the
rule does not require that wet scrubbers
in the gas treatment train (typically used
for control of PM and/or SO2) prior to
the primary mercury emission control
device be monitored under this rule for
mercury emissions. However, if there is
no carbon adsorber or mercury scrubber,
and the wet scrubber in question is the
only control device for mercury
emissions, the final rule requires that it
be monitored once per shift per
operating day (e.g., minimum of two
times per day) for pressure drop and
flow rate with operating limits that are
either established during the initial
compliance test, from the
manufacturer’s specifications, or based
on approval from the permitting
authority (except for pressure drop for
autoclaves as discussed above). This
applies to wet scrubbers on ore
preheaters and quenching if there is no
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carbon adsorber or mercury scrubber in
the exhaust gas treatment train. As
discussed above, the scrubber
monitoring for roasters applies to the
mercury scrubber (located at or near the
end of the exhaust gas treatment train)
and does not apply to the wet scrubbers
that are used to remove PM and SO2
prior to the mercury scrubber.
We are clarifying in the final rule that
condensers, such as those found at
roasters and mercury retorts, are not wet
scrubbers. We agree that monitoring and
recording the pressure drop once per
shift is adequate for monitoring these
wet scrubbers to ensure they are
operating properly. We disagree that a
buffer of ± 30 percent based on a certain
New Source Performance Standard
(NSPS) subpart is appropriate for this
NESHAP for mercury. The comment
suggesting an option of a ± 10 percent
buffer around the average value during
the performance test has merit as an
option to only using the lowest value
during any individual run as the
operating limit. If the system is so stable
that it shows very minimal variability
during the performance test, we agree
that it is appropriate to add ± 10 percent
to account for potential future
variability. Consequently, we are
incorporating this option in the final
rule, as suggested by the commenter.
However, we are using ± 10 percent
rather than ± 30 percent. We are also
clarifying for the final rule for wet
scrubbers on an autoclave, that facilities
must establish the pressure drop range
according to manufacturer’s
specifications.
8. Monitoring of Multiple Units Ducted
to One Stack
Comment: Commenters requested
clarification that, for facilities that have
two roasters ducted together through a
shared mercury control system, the
mercury concentration monitoring
would be conducted on the combined
exhaust stream. The commenters also
requested clarification that the mercury
concentration operating limit for two
roasters that share a control system
would be established during the
simultaneous operation of the roasters
in order to account for the combined
mercury emissions from both roasters.
Commenters also requested
clarification that, for facilities with
multiple process units ducted together
through a shared carbon adsorber, the
mercury concentration monitoring
would be conducted on the combined
exhaust stream. The commenters also
requested clarification that the mercury
concentration operating limit for a
carbon adsorber for multiple units that
share the carbon adsorber would be
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established during the simultaneous
operations of all process units in order
to account for the combined mercury
emissions.
Response: We agree with the
commenters in general and have made
the following clarifications in the final
rule. If two roasters share a common
control device and stack, the mercury
concentration operating limit can be
based on both roasters operating if
possible. However, monitoring for
mercury concentration must be
performed at the frequency specified in
the final rule whether only one or both
roasters are operating. We also have
clarified that, for multiple process units
vented to a common carbon adsorber,
the mercury concentration operating
limit can be based on all units operating
if possible. However, the ongoing
mercury concentration monitoring must
be performed at the frequency specified
in the final rule for whatever units are
operating at the time.
9. Monitoring Mercury Concentration in
Roaster Ore
Comment: One commenter objected to
the proposed requirement to conduct
additional compliance testing if the
mercury concentration in the ore fed to
the roaster is higher than any
concentration measured in the previous
12 months. The commenter stated that
there would not be an increase in the
mercury emissions from their roasters
because of the extensive series of
mercury controls, some of which
operate more efficiently at higher
mercury loadings with unchanged stack
emissions. In addition, the commenter
noted that the rule does not provide
details on how to measure the mercury
ore concentration or what threshold of
significance would be used to show an
increase in ore mercury content
occurred. The commenter concluded
that the requirement would only
provide extra cost and burden without
any environmental benefit.
Response: We agree with the
commenter and have removed this
requirement (§ 63.11647(a)(4)(iii) of
proposed rule) from the final rule. We
have no data showing that the mercury
content of the ore has a significant effect
on the performance of mercury
scrubbers applied to roasters, which are
designed to handle and operate
efficiently for a range of mercury inlet
concentrations. In addition, roasters
condense and recover elemental
mercury prior to the mercury scrubber,
and any increase in mercury loading
would likely result in an increase in the
recovery of liquid elemental mercury.
We have identified and require the
monitoring of parameters associated
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with the scrubber chemistry, and
maintaining these parameters within the
established range for which the mercury
scrubber was designed. This monitoring
approach helps ensure that the mercury
scrubbers are controlling mercury
emission independent of variations in
ore mercury content.
VI. Summary of Environmental,
Economic and Health Benefits
For proposal, we estimated baseline
mercury emissions to be 3,119 lb/yr
based on the available emissions data
and average process data for the period
2007 to 2009. To estimate the impacts
of the final rule, we have revised our
baseline mercury emissions estimate to
account for the recent installation of
new mercury emission controls at two
facilities and additional test data
received since proposal. As a result of
these changes, we now estimate baseline
mercury emissions to be 2,636 lb/yr. We
estimate the final MACT standard will
reduce mercury emissions from gold
mine ore processing and production by
1,461 lb/yr from the baseline emissions
levels of 2,636 lb/yr down to a level of
1,176 lb/yr once this NESHAP is fully
implemented. The annual emissions
expected after the MACT standards are
implemented (1,176 lb/yr) represent an
estimated 77 percent reduction from
2007 emissions (5,000 lb/yr), a 95
percent reduction from the emissions
level in 2001 (about 23,000 lb/yr), and
more than 97 percent reduction from
uncontrolled emissions levels (more
than 37,000 lb/yr). The capital cost of
emission controls is estimated as $36
million with a total annualized cost of
$8 million per year. The capital costs for
monitoring, reporting, and
recordkeeping are estimated as $0.5 to
$1.0 million with a total annualized cost
of $0.7 to $1.5 million per year,
depending on the monitoring option
that is chosen. The overall cost
effectiveness is estimated to be about
$6,300 per pound of mercury reduced.
The cost of compliance is estimated to
be less than 0.8 percent of sales for all
affected firms. We therefore believe that
the economic impact on an affected
company would be insignificant.
Electricity consumption is expected to
increase by about 12,600 megawatthours per year due to increased fan
capacity for carbon adsorbers and the
installation of refrigeration units or
condensers on a few process units. Nonhazardous solid waste (spent carbon
containing mercury that must be
regenerated or disposed of) would
increase by about 7 tons per year.
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VII. Statutory and Executive Order
Reviews
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A. Executive Order 12866: Regulatory
Planning and Review
This action is a ‘‘significant regulatory
action’’ under the terms of Executive
Order 12866 (58 FR 51735, October 4,
1993) because it may raise novel legal or
policy issues. Accordingly, EPA
submitted this action to the Office of
Management and Budget (OMB) for
review under Executive Order 12866,
and any changes made in response to
OMB recommendations have been
documented in the docket for this
action.
B. Paperwork Reduction Act
The information collection
requirements in this final rule have been
submitted for approval to OMB under
the Paperwork Reduction Act, 44 U.S.C.
3501 et seq. The Information Collection
Request (ICR) document prepared by
EPA has been assigned EPA ICR No.
2383.01.
The recordkeeping and reporting
requirements in this final rule are based,
in large part, on the information
collection requirements in EPA’s
NESHAP General Provisions (40 CFR
part 63, subpart A). The recordkeeping
and reporting requirements in the
General Provisions are specifically
authorized by section 114 of the CAA
(42 U.S.C. 7414). All information other
than emissions data submitted to EPA
pursuant to the information collection
requirements for which a claim of
confidentiality is made is safeguarded
according to CAA section 114(c) and
EPA’s implementing regulations at 40
CFR part 2, subpart B.
This final NESHAP will require
applicable one-time notifications
according to the NESHAP General
Provisions. In addition, owners or
operators must submit annual
notifications of compliance status and
report any deviations in each
semiannual reporting period. Records of
all performance tests, measurements of
feed input rates, monitoring data, and
corrective actions will be required.
The average annual burden for this
information collection averaged over the
first 3 years of this ICR is estimated to
total 483 labor hours per year at a cost
of approximately $26,847 per year for
the 21 facilities that will be subject to
this final rule, or approximately 23
hours per year per facility. Capital costs
are estimated as $1.0 million, operation
and maintenance costs are estimated as
$52,000 per year, and total annualized
cost (including capital recovery) is
estimated as $360,210 per year for this
final rule’s information collection
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requirements. No costs or burden hours
are estimated for new sources because
none is projected for the next 3 years.
Burden is defined at 5 CFR 1320.3(b).
An agency may not conduct or
sponsor, and a person is not required to
respond to, a collection of information
unless the collection displays a
currently valid OMB control number.
The OMB control numbers for EPA’s
regulations in 40 CFR part 63 are listed
in 40 CFR part 9. In addition, EPA is
amending the table in 40 CFR part 9 of
currently approved OMB control
numbers for various regulations to list
the regulatory citations for the
information requirements contained in
this final rule.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act
generally requires an agency to prepare
a regulatory flexibility analysis of any
rule subject to notice and comment
rulemaking requirements under the
Administrative Procedure Act or any
other statute unless the agency certifies
that this rule would not have a
significant economic impact on a
substantial number of small entities.
Small entities include small businesses,
small not-for-profit enterprises, and
small governmental jurisdictions.
For the purposes of assessing the
impacts of this final NESHAP on small
entities, a small entity is defined as:
(1) A small business whose parent
company meets the Small Business
Administration size standards for small
businesses found at 13 CFR 121.201
(less than 500 employees for gold mine
ore processing and production
facilities—NAICS 212221); (2) a small
governmental jurisdiction that is a
government of a city, county, town,
school district, or special district with a
population of less than 50,000; and
(3) a small organization that is any notfor-profit enterprise that is
independently owned and operated and
is not dominant in its field.
After considering the economic
impacts of this final rule on small
entities, I certify that this action will not
have a significant economic impact on
a substantial number of small entities.
This final rule is estimated to impact
about 21 gold mine ore processing and
production facilities, none of which are
owned by small entities. Thus, there are
no impacts to small entities from this
final rule. Although this final rule will
contain requirements for new sources,
EPA expects few, if any, new sources to
be constructed in the next several years.
Therefore, EPA did not estimate the
impacts for new affected sources for this
final rule.
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Although this final rule will not have
a significant economic impact on a
substantial number of small entities,
EPA nonetheless has tried to reduce the
impact of this final rule on small and
large entities. These standards establish
emission limits that reflect practices and
controls that are used throughout the
industry and in many cases are already
required by State operating permits.
These standards also require only the
essential monitoring, recordkeeping,
and reporting needed to verify
compliance. These final standards were
developed based on information
obtained from industry representatives
in our surveys, consultation with
business representatives and their trade
association and other stakeholders.
D. Unfunded Mandates Reform Act
This final rule does not contain a
Federal mandate that may result in
expenditures of $100 million or more
for State, local, and tribal governments,
in the aggregate, or to the private sector
in any one year. This final rule is not
expected to impact State, local, or tribal
governments. The total nationwide
annualized cost of this final rule for
affected industrial sources is $9.1
million/yr. Thus, this final rule is not
subject to the requirements of sections
202 and 205 of the Unfunded Mandates
Reform Act (UMRA).
This final rule is also not subject to
the requirements of section 203 of
UMRA because it contains no regulatory
requirements that might significantly or
uniquely affect small governments. This
final rule will not apply to such
governments and will not impose any
obligations upon them.
E. Executive Order 13132: Federalism
This action does not have federalism
implications. It will not have substantial
direct effects on the States, on the
relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government, as specified in
Executive Order 13132. This final rule
does not impose any requirements on
state and local governments. Thus,
Executive Order 13132 does not apply
to this action.
In the spirit of Executive Order 13132,
and consistent with EPA policy to
promote communications between EPA
and State and local governments, EPA
specifically solicited comment on this
proposed action from State and local
officials.
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F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
This action does not have tribal
implications, as specified in Executive
Order 13175 (65 FR 67249, November 9,
2000). This final rule imposes no
requirements on tribal governments;
thus, Executive Order 13175 does not
apply to this action. Although EPA
requested comment from tribal officials
in developing this action, no comments
on the proposal were received from
tribal governments. However, the
reductions in mercury emissions to the
environment, which will be achieved by
this final rule, will certainly benefit
tribal populations within the vicinity of
affected gold mine ore processing and
production facilities.
G. Executive Order 13045: Protection of
Children From Environmental Health
and Safety Risks
EPA interprets Executive Order 13045
(62 FR 19885, April 22, 1997) as
applying only to those regulatory
actions that are based on health or safety
risks, such that the analysis required
under section 5–501 of the Executive
Order has the potential to influence the
regulation. This action is not subject to
Executive Order 13045 because it is
based solely on technology
performance. However, we note that the
final rule will result in significant
reductions in emissions of mercury, and
thus will provide benefits to children’s
health.
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H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
This action is not a ‘‘significant energy
action’’ as defined in Executive Order
13211 (66 FR 28355, May 22, 2001)
because it is not likely to have a
significant adverse effect on the supply,
distribution, or use of energy. We have
concluded that this final rule will not
likely have any significant adverse
energy effects because energy
consumption would increase by only
12,600 megawatt-hours per year.
I. National Technology Transfer and
Advancement Act
Section 12(d) of the National
Technology Transfer and Advancement
Act of 1995 (‘‘NTTAA’’), Public Law
104–113 (15 U.S.C. 272 note), directs
EPA to use voluntary consensus
standards (VCS) in its regulatory
activities unless to do so would be
inconsistent with applicable law or
otherwise impractical. VCS are
technical standards (e.g., materials
specifications, test methods, sampling
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procedures, business practices) that are
developed or adopted by voluntary
consensus standards bodies. NTTAA
directs EPA to provide Congress,
through OMB, explanations when the
Agency decides not to use available and
applicable VCS.
This final rulemaking involves
technical standards. EPA decided to use
ASME PTC 19.10–1981, ‘‘Flue and
Exhaust Gas Analyses,’’ for its manual
methods of measuring the oxygen or
carbon dioxide content of the exhaust
gas. These parts of ASME PTC 19.10–
1981 are acceptable alternatives to EPA
Method 3B. This standard is available
from the American Society of
Mechanical Engineers (ASME), Three
Park Avenue, New York, NY 10016–
5990.
Another VCS, ASTM D6784–02,
‘‘Standard Test Method for Elemental,
Oxidized, Particle-Bound and Total
Mercury in Flue Gas Generated from
Coal-Fired Stationary Sources (Ontario
Hydro Method)’’ is an acceptable
alternative to EPA Method 29 for this
NESHAP if approved by the permit
authority. This performance test method
is available from ASTM International.
See https://www.astm.org/.
EPA has also decided to use EPA
Methods 1, 1A, 2, 2A, 2C, 2D, 2F, 2G,
3, 3A, 3B, 4, 12A, 12B, 29, 30B, SW–846
Method 7471B, ‘‘Mercury in Solid or
Semisolid Waste (Manual Cold-Vapor
Technique),’’ (incorporated by
reference—see § 63.14) and ASTM
D6784–02, ‘‘Standard Test Method for
Elemental, Oxidized, Particle-Bound
and Total Mercury in Flue Gas
Generated from Coal-Fired Stationary
Sources,’’ (incorporated by reference—
see § 63.14). Although the Agency has
identified 14 VCS as being potentially
applicable to these methods cited in this
rule, we have decided not to use these
standards in this final rulemaking. The
use of these VCS would have been
impractical because they do not meet
the objectives of the standards cited in
this rule. The search and review results
are in the docket for this final rule.
Under section 63.7(f) and section
63.8(f) of Subpart A of the General
Provisions, a source may apply to EPA
for permission to use alternative test
methods or alternative monitoring
requirements in place of any required
testing methods, performance
specifications, or procedures in the final
rule.
J. Executive Order 12898: Federal
Actions To Address Environmental
Justice in Minority Populations and
Low-Income Populations
Executive Order 12898 (59 FR 7629,
February 16, 1994) establishes Federal
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executive policy on environmental
justice. Its main provision directs
Federal agencies, to the greatest extent
practicable and permitted by law, to
make environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects of their programs,
policies, and activities on minority
populations and low-income
populations in the United States.
EPA has determined that this final
rule will not have disproportionately
high and adverse human health or
environmental effects on minority or
low-income populations because it will
increase the level of environmental
protection for all affected populations
without having any disproportionately
high and adverse human health or
environmental effects on any
population, including any minority or
low-income population.
Additionally, the Agency has
reviewed this rule to determine if there
were any existing disproportionately
high and adverse human health or
environmental effects on minority or
low-income populations that could be
mitigated by this rulemaking. An
analysis of demographic data showed
that the areas in closest proximity to
gold mines are very rural, with low total
populations. The population total for
block groups which centers are within
3 miles of a gold mine facility is 1,580.
At the three mile radius, minority
populations and children’s populations
are underrepresented when compared to
national averages, while populations
living below poverty are
overrepresented. The aggregate average
percentages for these groups are 26.3
percent, 30.5 percent, and 26 percent for
minority populations, populations
living below poverty, and children’s
populations, respectively. These
averages are compared to national
averages across block groups for these
populations which are 31.8 percent,
12.5 percent, and 25.7 percent. There
were only two block groups with centers
within 3 miles of any gold mine, and the
total population living below poverty
was found to be 492.
In determining the aggregate
demographic makeup of the
communities near affected sources, EPA
used census data at the block group
level to identify demographics of the
populations considered to be living near
affected sources, such that they have
notable exposures to current emissions
from these sources. In this approach,
EPA reviewed the distributions of
different socio-demographic groups in
the locations of the expected emission
reductions from this rule. The review
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identified those census block groups
within a circular distance of a 1, 3, and
5 miles of affected sources and
determined the demographic and socioeconomic composition (e.g., race,
income, education, etc.) of these census
block groups. The radius of 3 miles (or
approximately 5 kilometers) has been
used in other demographic analyses
focused on areas around potential
sources.5 6 7 8 Gold mine facilities were
assumed to have an average area of 7
square miles and buffered distances
were calculated beyond the 7 square
mile area to count populations not
within the mine boundaries. EPA’s
demographic analysis has shown that
these areas have an overrepresentation
of populations below poverty, and an
underrepresentation of minority and
children’s populations.9
This action establishes national
emission standards for new and existing
gold mines. The EPA estimates that
there are approximately 23 such
locations covered by this rule. The rule
will reduce emissions of mercury (Hg),
and as a result have positive health and
welfare benefits to sustenance fishing
communities, many of which are often
considered to have environmental
justice concerns.
EPA defines ‘‘Environmental Justice’’
to include meaningful involvement of
all people regardless of race, color,
national origin, or income with respect
to the development, implementation,
and enforcement of environmental laws,
regulations, and policies. To promote
meaningful involvement, EPA has
developed a communication and
outreach strategy to ensure that
interested communities have access to
this rule and are aware of its content.
EPA will publicize the rulemaking via
EJ newsletters, Tribal newsletters, EJ
listservs, and the Internet, including
EPA’s Office of Policy’s Rulemaking
Gateway Web site (https://
yosemite.epa.gov/opei/RuleGate.nsf/).
EPA will also conduct targeted outreach
to EJ communities as appropriate.
jlentini on DSKJ8SOYB1PROD with RULES2
5 U.S.
GAO (Government Accountability Office).
Demographics of People Living Near Waste
Facilities. Washington, DC: Government Printing
Office; 1995.
6 Mohai P, Saha R. ‘‘Reassessing Racial and Socioeconomic Disparities in Environmental Justice
Research’’. Demography. 2006;43(2):383–399.
7 Mennis J. ‘‘Using Geographic Information
Systems to Create and Analyze Statistical Surfaces
of Populations and Risk for Environmental Justice
Analysis’’. Social Science Quarterly,
2002;83(1):281–297.
8 Bullard RD, Mohai P, Wright B, Saha R, et al.
Toxic Waste and Race at Twenty 1987–2007. United
Church of Christ. March 2007.
9 The results of the demographic analysis are
presented in ‘‘Review of Environmental Justice
Impacts for Gold Mines’’, December 2010, a copy of
which is available in the docket.
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Outreach activities may include
providing general rulemaking fact sheets
(e.g., why is this important for my
community) for EJ community groups
and conducting conference calls with
interested communities. In addition,
State and Federal permitting
requirements will provide State and
local governments and members of
affected communities the opportunity to
provide comments on the permit
conditions associated with permitting
the sources affected by this rulemaking.
Overall, this final rule is expected to
reduce mercury emissions from gold
mine ore processing and production
facilities and thus decrease the amount
of such emissions to which all affected
populations are exposed.
K. Congressional Review Act
The Congressional Review Act, 5
U.S.C. 801 et seq., as added by the Small
Business Regulatory Enforcement
Fairness Act of 1996, generally provides
that before a rule may take effect, the
agency promulgating the rule must
submit a rule report, which includes a
copy of the rule, to each House of the
Congress and to the Comptroller General
of the United States. EPA will submit a
report containing this final rule and
other required information to the U.S.
Senate, the U.S. House of
Representatives, and the Comptroller
General of the United States prior to
publication of this final rule in the
Federal Register. A major rule cannot
take effect until 60 days after it is
published in the Federal Register. This
action is not a ‘‘major rule’’ as defined
by 5 U.S.C. 804(2). This final rule will
be effective on February 17, 2011.
Authority: 7 U.S.C. 135, et seq., 136–136y;
15 U.S.C. 2001, 2003, 2005, 2006, 2601–2671;
21 U.S.C. 331j, 346a, 348; 31 U.S.C. 9701; 33
U.S.C. 1251, et seq., 1311, 1313d, 1314, 1318,
1321, 1326, 1330, 1342, 1344, 1345(d) and
(e), 1361; E.O. 11735, 38 FR 21243, 3 CFR,
1971–1975 Comp. p. 973; 42 U.S.C. 241,
242b, 243, 246, 300f, 300g, 300g–1, 300g–2,
300g–3, 300g–4, 300g–5, 300g–6, 300j–1,
300j–2, 300j–3, 300j–4, 300j–9, 1857, et seq.,
6901–6992k, 7401–7671q, 7542, 9601–9657,
11023, 11048.
Subpart A—[Amended]
*
*
*
*
*
2. The table in § 9.1 is amended by
adding an entry in numerical order for
‘‘63.11647–63.11648’’ under the heading
‘‘National Emission Standards for
Hazardous Air Pollutants for Source
Categories’’ to read as follows:
■
§ 9.1 OMB Approvals under the Paperwork
Reduction Act.
*
*
*
*
*
OMB control
No.
40 CFR citation
*
*
*
*
*
National Emission Standards for Hazardous
Air Pollutants for Source Categories 3
*
*
*
*
*
63.11647–63.11648 ..................
*
*
*
*
*
2060–NEW
*
*
*
*
*
3 The
List of Subjects
ICRs referenced in this section of the
table encompass the applicable general provisions contained in 40 CFR part 63, subpart A,
which are not independent information collection requirements.
40 CFR Part 9
*
Environmental protection, Reporting
and recordkeeping requirements.
PART 63—[AMENDED]
40 CFR Part 63
■
Environmental protection, Air
pollution control, Hazardous
substances, Incorporation by reference,
Reporting and recordkeeping
requirements.
Dated: December 16, 2010.
Lisa P. Jackson,
Administrator.
For the reasons stated in the
preamble, title 40, chapter I, of the Code
of Federal Regulations is amended as
follows:
PART 9—[AMENDED]
1. The authority citation for part 9
continues to read as follows:
■
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*
*
*
*
3. The authority citation for part 63
continues to read as follows:
Authority: 42 U.S.C. 7401 et seq.
Subpart A—[Amended]
4. Section 63.14 is amended by adding
paragraph (b)(66), revising paragraph
(i)(1), and adding paragraph (k)(1)(v) to
read as follows:
■
§ 63.14
Incorporation by reference.
*
*
*
*
*
(b) * * *
(66) ASTM D6784–02 (Reapproved
2008), Standard Test Method for
Elemental, Oxidized, Particle-Bound
and Total Mercury in Flue Gas
Generated from Coal-Fired Stationary
Sources (Ontario Hydro Method),
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approved April 1, 2008, IBR approved
for § 63.11646(a)(1)(vi),
§ 63.11647(a)(1)(ii), § 63.11647(a)(3)(ii),
and § 63.11647(d).
*
*
*
*
*
(i) * * *
(1) ANSI/ASME PTC 19.10–1981,
Flue and Exhaust Gas Analyses [Part 10,
Instruments and Apparatus], issued
August 31, 1981 IBR approved for
§§ 63.309(k)(1)(iii), 63.865(b),
63.3166(a)(3), 63.3360(e)(1)(iii),
63.3545(a)(3), 63.3555(a)(3),
63.4166(a)(3), 63.4362(a)(3),
63.4766(a)(3), 63.4965(a)(3),
63.5160(d)(1)(iii), 63.9307(c)(2),
63.9323(a)(3), 63.11148(e)(3)(iii),
63.11155(e)(3), 63.11162(f)(3)(iii) and
(f)(4), 63.11163(g)(1)(iii) and (g)(2),
63.11410(j)(1)(iii), 63.11551(a)(2)(i)(C),
63.11646(a)(1)(iii), table 5 to subpart
DDDDD of this part, and table 1 to
subpart ZZZZZ of this part.
*
*
*
*
*
(k) * * *
(1) * * *
(v) SW–846 Method 74741B, Revision
2, ‘‘Mercury in Solid or Semisolid Waste
(Manual Cold-Vapor Technique)’’
February 2007, IBR approved for
§ 63.11647(f)(2).
*
*
*
*
*
Subpart EEEEEEE—National Emission
Standards for Hazardous Air
Pollutants: Gold Mine Ore Processing
and Production Area Source Category
Applicability and Compliance Dates
§ 63.11640
Am I subject to this subpart?
Applicability and Compliance Dates
(a) You are subject to this subpart if
you own or operate a gold mine ore
processing and production facility as
defined in § 63.11651, that is an area
source.
(b) This subpart applies to each new
or existing affected source. The affected
sources are each collection of ‘‘ore
pretreatment processes’’ at a gold mine
ore processing and production facility,
each collection of ‘‘carbon processes
with mercury retorts’’ at a gold mine ore
processing and production facility, each
collection of ‘‘carbon processes without
mercury retorts’’ at a gold mine ore
processing and production facility, and
each collection of ‘‘non-carbon
concentrate processes’’ at a gold mine
ore processing and production facility,
as defined in § 63.11651.
(1) An affected source is existing if
you commenced construction or
reconstruction of the affected source on
or before April 28, 2010.
(2) An affected source is new if you
commenced construction or
reconstruction of the affected source
after April 28, 2010.
(c) This subpart does not apply to
research and development facilities, as
defined in section 112(c)(7) of the Clean
Air Act (CAA).
(d) If you own or operate a source
subject to this subpart, you must have
or you must obtain a permit under 40
CFR part 70 or 40 CFR part 71.
Sec.
63.11640
63.11641
§ 63.11641
dates?
5. Part 63 is amended by adding
subpart EEEEEEE to read as follows:
■
Subpart EEEEEEE—National Emission
Standards for Hazardous Air Pollutants:
Gold Mine Ore Processing and Production
Area Source Category
Am I subject to this subpart?
What are my compliance dates?
Standards and Compliance Requirements
63.11645 What are my mercury emission
standards?
63.11646 What are my compliance
requirements?
63.11647 What are my monitoring
requirements?
63.11648 What are my notification,
reporting, and recordkeeping
requirements?
jlentini on DSKJ8SOYB1PROD with RULES2
Other Requirements and Information
63.11650 What General Provisions apply to
this subpart?
63.11651 What definitions apply to this
subpart?
63.11652 Who implements and enforces
this subpart?
63.11653 [Reserved]
What are my compliance
(a) If you own or operate an existing
affected source, you must comply with
the applicable provisions of this subpart
no later than February 17, 2014.
(b) If you own or operate a new
affected source, and the initial startup of
your affected source is on or before
February 17, 2011, you must comply
with the provisions of this subpart no
later than February 17, 2011.
(c) If you own or operate a new
affected source, and the initial startup of
your affected source is after February
17, 2011, you must comply with the
provisions of this subpart upon startup
of your affected source.
Standards and Compliance
Requirements
Tables to Subpart EEEEEEE of Part 63
Table 1 to Subpart EEEEEEE of Part 63—
Applicability of General Provisions to
Subpart EEEEEEE
§ 63.11645 What are my mercury emission
standards?
(a) For existing ore pretreatment
processes, you must emit no more than
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127 pounds of mercury per million tons
of ore processed.
(b) For existing carbon processes with
mercury retorts, you must emit no more
than 2.2 pounds of mercury per ton of
concentrate processed.
(c) For existing carbon processes
without mercury retorts, you must emit
no more than 0.17 pounds of mercury
per ton of concentrate processed.
(d) For existing non-carbon
concentrate processes, you must emit no
more than 0.2 pounds of mercury per
ton of concentrate processed.
(e) For new ore pretreatment
processes, you must emit no more than
84 pounds of mercury per million tons
of ore processed.
(f) For new carbon processes with
mercury retorts, you must emit no more
than 0.8 pounds of mercury per ton of
concentrate processed.
(g) For new carbon processes without
mercury retorts, you must emit no more
than 0.14 pounds of mercury per ton of
concentrate processed.
(h) For new non-carbon concentrate
processes, you must emit no more than
0.1 pounds of mercury per ton of
concentrate processed.
(i) The standards set forth in this
section apply at all times.
§ 63.11646 What are my compliance
requirements?
(a) Except as provided in paragraph
(b) of this section, you must conduct a
mercury compliance emission test
within 180 days of the compliance date
for all process units at new and existing
affected sources according to the
requirements in paragraphs (a)(1)
through (a)(13) of this section. This
compliance testing must be repeated
annually thereafter, with no two
consecutive annual compliance tests
occurring less than 3 months apart or
more than 15 months apart.
(1) You must determine the
concentration of mercury and the
volumetric flow rate of the stack gas
according to the following test methods
and procedures:
(i) Method 1 or 1A (40 CFR part 60,
appendix A–1) to select sampling port
locations and the number of traverse
points in each stack or duct. Sampling
sites must be located at the outlet of the
control device (or at the outlet of the
emissions source if no control device is
present) and prior to any releases to the
atmosphere.
(ii) Method 2, 2A, 2C, 2D, 2F (40 CFR
part 60, appendix A–1), or Method 2G
(40 CFR part 60, appendix A–2) to
determine the volumetric flow rate of
the stack gas.
(iii) Method 3, 3A, or 3B (40 CFR part
60, appendix A–2) to determine the dry
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9481
on representative performance. Record
and report to the permit authority the
process throughput for each test run.
For sources with multiple emission
units (e.g., two roasters, or a furnace,
electrowinning circuit and a mercury
retort) ducted to a common control
device and stack, compliance testing
must be performed either by conducting
a single compliance test with all
affected emissions units in operation or
by conducting a separate compliance
test on each emissions unit.
Alternatively, the owner or operator
may request approval from the permit
authority for an alternative testing
approach. If the units are tested
separately, any emissions unit that is
not tested initially must be tested as
soon as is practicable. If the
performance test is conducted when all
affected units are operating, then the
number of hours of operation used for
calculating emissions pursuant to
paragraphs (a)(6) and (7) of this section
must be the total number of hours for
the unit that has the greatest total
operating hours for that period of time,
or based on an appropriate alternative
method approved by the permit
authority to account for the hours of
operation for each separate unit in these
calculations.
(4) Calculate the mercury emission
rate (lb/hr), based on the average of 3
test run values, for each process unit (or
combination of units that are ducted to
a common stack and are tested when all
affected sources are operating pursuant
to paragraph (a)(3) of this section) using
Equation (1) of this section:
process unit (or the unit that had the
greatest total operating hours among the
combination of multiple units with one
stack that are tested together, or an
alternative method approved by the
permit authority, pursuant to paragraph
(a)(3) of this section) operated during
those full calendar months prior to the
initial compliance test. This initial
period must include at least 1 full
month of operations. After the initial
compliance test, for subsequent
compliance tests, determine the
mercury mass emissions for the 12 full
calendar months prior to the
compliance test in accordance with the
procedures in paragraph (a)(7) of this
section. Existing sources may use a
previous emission test for their initial
compliance determination in lieu of
conducting a new test if the test was
conducted within one year of the
compliance date using the methods
specified in paragraphs (a)(1) through
(a)(4) of this section, and the tests were
representative of current operating
processes and conditions. If a previous
test is used for their initial compliance
determination, 3 to 12 full months of
data on hours of operation and
production (i.e., million tons of ore or
tons of concentrate), including the
month the test was conducted, must be
used to calculate the emissions rate (in
units of pounds of mercury per million
tons of ore for the ore pretreatment
affected sources, or in units of pounds
of mercury per tons of concentrate for
the other affected sources).
(7) For compliance determinations
following the initial compliance test for
new and existing sources, determine the
total mercury mass emissions for each
process unit for the 12 full calendar
(5) Monitor and record the number of
one-hour periods each process unit
operates during each month.
(6) For the initial compliance
determination for both new and existing
sources, determine the total mercury
emissions for all the full calendar
months between the compliance date
and the date of the initial compliance
test by multiplying the emission rate in
lb/hr for each process unit (or
combination of units ducted to a
common stack that are tested together)
by the number of one-hour periods each
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ER17FE11.003
method. If the emission testing results
for any of the emission points yields a
non-detect value, then the minimum
detection limit (MDL) must be used to
calculate the mass emissions rate (lb/hr)
used to calculate the emissions factor
(lb/ton) for that emission point and, in
turn, for calculating the sum of the
emissions (in units of pounds of
mercury per ton of concentrate, or
pounds of mercury per million tons of
ore) for all emission points subject to
the emission standard for determining
compliance. If the resulting mercury
emissions are greater than the MACT
emission standard, the owner or
operator may use procedures that
produce lower MDL results and repeat
the mercury emissions testing one
additional time for any emission point
for which the measured result was
below the MDL. If this additional testing
is performed, the results from that
testing must be used to determine
compliance (i.e., there are no additional
opportunities allowed to lower the
MDL).
(3) Performance tests shall be
conducted under such conditions as the
Administrator specifies to the owner or
operator based on representative
performance of the affected source for
the period being tested. Upon request,
the owner or operator shall make
available to the Administrator such
records as may be necessary to
determine the conditions of
performance tests. Performance tests
must be conducted under operating
conditions (including process or
production throughputs) that are based
Where:
E = mercury emissions in lb/hr;
Cs = concentration of mercury in the stack
gas, in grains per dry standard cubic foot
(gr/dscf);
Qs = volumetric flow rate of the stack gas, in
dry standard cubic feet per hour; and
K = conversion factor for grains (gr) to
pounds (lb), 1.43 × 10-4.
jlentini on DSKJ8SOYB1PROD with RULES2
molecular weight of the stack gas. You
may use ANSI/ASME PTC 19.10, ‘‘Flue
and Exhaust Gas Analyses’’
(incorporated by reference-see § 63.14)
as an alternative to EPA Method 3B.
(iv) Method 4 (40 CFR part 60,
appendix A–3) to determine the
moisture content of the stack gas.
(v) Method 29 (40 CFR part 60,
appendix A–8) to determine the
concentration of mercury, except as
provided in paragraphs (a)(1)(vi) and
(vii) of this section.
(vi) Upon approval by the permitting
authority, ASTM D6784; ‘‘Standard Test
Method for Elemental, Oxidized,
Particle-Bound and Total Mercury in
Flue Gas Generated from Coal-Fired
Stationary Sources (Ontario Hydro
Method)’’ (incorporated by reference—
see § 63.14) may be used as an
alternative to Method 29 to determine
the concentration of mercury.
(vii) Upon approval by the permitting
authority, Method 30B (40 CFR part 60,
appendix A–8) may be used as an
alternative to Method 29 to determine
the concentration of mercury for those
process units with relatively low
particulate-bound mercury as specified
in Section 1.2 of Method 30B.
(2) A minimum of three test runs must
be conducted for each performance test
of each process unit. Each test run
conducted with Method 29 must collect
a minimum sample volume of 0.85 dry
standard cubic meters (30 dry standard
cubic feet). If conducted with Method
30B or ASTM D6784, determine sample
time and volume according to the
testing criteria set forth in the relevant
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months preceding the performance test
by multiplying the emission rate in lb/
hr for each process unit (or combination
of units ducted to a common stack that
are tested together) by the number of
one-hour periods each process unit (or
the unit that had the greatest total
operating hours among the combination
of multiple units with one stack that are
tested together, or an alternative method
approved by the permit authority,
pursuant to paragraph (a)(3) of this
section) operated during the 12 full
calendar months preceding the
completion of the performance tests.
(8) You must install, calibrate,
maintain and operate an appropriate
weight measurement device, mass flow
meter, or densitometer and volumetric
flow meter to measure ore throughput
for each roasting operation and
autoclave and calculate hourly, daily
and monthly totals in tons of ore
according to paragraphs (a)(8)(i) and
(a)(8)(ii) of this section.
(i) Measure the weight or the density
and volumetric flow rate of the oxidized
ore slurry as it exits the roaster
oxidation circuit(s) and before the
carbon-in-leach tanks. Alternatively, the
weight of the ore can be measured ‘‘as
fed’’ if approved by the permit authority
as an acceptable equivalent method to
measure amount of ore processed.
(ii) Measure the weight or the density
and volumetric flow rate of the ore
slurry as it is fed to the autoclave(s).
Alternatively, the weight or the density
and volumetric flow rate of the oxidized
ore slurry can be measured as it exits
the autoclave and before the carbon-inleach tanks if approved by the permit
authority as an acceptable equivalent
method to measure amount of ore
processed.
(9) Measure the weight of concentrate
(produced by electrowinning, Merrill
Crowe process, gravity feed, or other
methods) using weigh scales for each
batch prior to processing in mercury
retorts or melt furnaces. For facilities
with mercury retorts, the concentrate
must be weighed in the same state and
condition as it is when fed to the
mercury retort. For facilities without
mercury retorts, the concentrate must be
weighed prior to being fed to the melt
furnace before drying in any ovens. For
facilities that ship concentrate offsite,
measure the weight of concentrate as
shipped offsite. You must keep accurate
records of the weights of each batch of
concentrate processed and calculate,
and record the total weight of
concentrate processed each month.
(10) You must maintain the systems
for measuring density, volumetric flow
rate, and weight within ± 5 percent
accuracy. You must describe the
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16:49 Feb 16, 2011
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specific equipment used to make
measurements at your facility and how
that equipment is periodically
calibrated. You must also explain,
document, and maintain written
procedures for determining the accuracy
of the measurements and make these
written procedures available to your
permitting authority upon request. You
must determine, record, and maintain a
record of the accuracy of the measuring
systems before the beginning of your
initial compliance test and during each
subsequent quarter of affected source
operation.
(11) Record the weight in tons of ore
for ore pretreatment processes and
concentrate for carbon processes with
mercury retorts, carbon processes
without mercury retorts, and for noncarbon concentrate processes on a daily
and monthly basis.
(12) Calculate the emissions from
each new and existing affected source
for the sum of all full months between
the compliance date and the date of the
initial compliance test in pounds of
mercury per ton of process input using
the procedures in paragraphs (a)(12)(i)
through (a)(12)(iv) of this section to
determine initial compliance with the
emission standards in § 63.11645. This
must include at least 1 full month of
data. Or, if a previous test is used
pursuant to paragraph (a)(6) of this
section for the initial compliance test,
use a period of time pursuant to
paragraph (a)(6) of this section to
calculate the emissions for the affected
source. After this initial compliance test
period, determine annual compliance
using the procedures in paragraph
(a)(13) of this section for existing
sources.
(i) For ore pretreatment processes,
divide the sum of mercury mass
emissions (in pounds) from all roasting
operations and autoclaves during the
number of full months between the
compliance date and the initial
compliance test by the sum of the total
amount of gold mine ore processed (in
million tons) in these process units
during those same full months following
the compliance date. Or, if a previous
test is used to determine initial
compliance, pursuant to paragraph
(a)(6) of this section, then the same 3 to
12 full months of production data (i.e.,
million tons of ore) and hours of
operation referred to in paragraph (a)(6)
of this section, must be used to
determine the emissions in pounds of
mercury per million tons of ore.
(ii) For carbon processes with
mercury retorts, divide the sum of
mercury mass emissions (in pounds)
from all carbon kilns, preg tanks,
electrowinning, mercury retorts, and
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melt furnaces during the initial number
of full months between the compliance
date and the initial compliance tests by
the total amount of concentrate (in tons)
processed in these process units during
those same full months following the
compliance date. If a previous test is
used to determine initial compliance,
pursuant to paragraph (a)(6) of this
section, then the same 3 to 12 full
months of production data (i.e., tons of
concentrate) and hours of operation
referred to in paragraph (a)(6) of this
section, must be used to determine the
emissions in pounds of mercury per
tons of concentrate.
(iii) For carbon processes without
mercury retorts, divide the sum of
mercury mass emissions (in pounds)
from all carbon kilns, preg tanks,
electrowinning, and melt furnaces
during the initial number of full months
between the compliance date and the
initial compliance tests by the total
amount of concentrate (in tons)
processed in these process units during
those same full months following the
compliance date. If a previous test is
used to determine initial compliance,
pursuant to paragraph (a)(6) of this
section, then the same 3 to 12 full
months of production data (i.e., tons of
concentrate) and hours of operation
referred to in paragraph (a)(6) of this
section, must be used to determine the
emissions in pounds of mercury per
tons of concentrate.
(iv) For non-carbon concentrate
processes, divide the sum of mercury
mass emissions (in pounds) from
mercury retorts and melt furnaces
during the initial number of full months
between the compliance date and the
initial compliance tests by the total
amount of concentrate (in tons)
processed in these process units during
those same full months following the
compliance date. If a previous test is
used to determine initial compliance,
pursuant to paragraph (a)(6) of this
section, then the same 3 to 12 full
months of production data (i.e., tons of
concentrate) and hours of operation
referred to in paragraph (a)(6) of this
section, must be used to determine the
emissions in pounds of mercury per
tons of concentrate.
(13) After the initial compliance test,
calculate the emissions from each new
and existing affected source for each
12-month period preceding each
subsequent compliance test in pounds
of mercury per ton of process input
using the procedures in paragraphs
(a)(13)(i) through (iv) of this section to
determine compliance with the
emission standards in § 63.11645.
(i) For ore pretreatment processes,
divide the sum of mercury mass
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emissions (in pounds) from all roasting
operations and autoclaves in the
12-month period preceding a
compliance test by the sum of the total
amount of gold mine ore processed (in
million tons) in that 12-month period.
(ii) For carbon processes with
mercury retorts, divide the sum of
mercury mass emissions (in pounds)
from all carbon kilns, preg tanks,
electrowinning, mercury retorts, and
melt furnaces in the 12-month period
preceding a compliance test by the total
amount of concentrate (in tons)
processed in these process units in that
12-month period.
(iii) For carbon processes without
mercury retorts, divide the sum of
mercury mass emissions (in pounds)
from all carbon kilns, preg tanks,
electrowinning, and melt furnaces in the
12-month period preceding a
compliance test by the total amount of
concentrate (in tons) processed in these
process units in that 12-month period.
(iv) For non-carbon concentrate
processes, divide the sum of mercury
mass emissions (in pounds) from
mercury retorts and melt furnaces in the
12-month period preceding a
compliance test by the total amount of
concentrate (in tons) processed in these
process units in that 12-month period.
(b) At all times, you must operate and
maintain any affected source, including
associated air pollution control
equipment and monitoring equipment,
in a manner consistent with safety and
good air pollution control practices for
minimizing emissions. Determination of
whether such operation and
maintenance procedures are being used
will be based on information available
to the Administrator which may
include, but is not limited to,
monitoring results, review of operation
and maintenance procedures, review of
operation and maintenance records, and
inspection of the source.
jlentini on DSKJ8SOYB1PROD with RULES2
§ 63.11647 What are my monitoring
requirements?
(a) Except as provided in paragraph
(a)(5) of this section, you must monitor
each roaster for mercury emissions
using one of the procedures in
paragraphs (a)(1), (a)(2), or (a)(3) of this
section and establish operating limits
for mercury concentration as described
in paragraph (a)(4) of this section.
(1) Perform sampling and analysis of
the roaster’s exhaust for mercury
concentration using EPA Performance
Specification 12B (40 CFR part 60,
appendix B and Procedure 5 of
appendix F) or EPA Method 30B (40
CFR part 60, appendix A–8) at least
twice per month. A minimum of two
measurements must be taken per month
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that are at least 11 days apart from other
consecutive tests. The mercury
concentration must be maintained
below the operating limit established in
paragraph (a)(4) of this section. The
results of the sampling must be obtained
within 72 hours of the time the sample
is taken.
(i) To determine the appropriate
sampling duration, you must review the
available data from previous stack tests
to determine the upper 99th percentile
of the range of mercury concentrations
in the exit stack gas. Based on this
upper end of expected concentrations,
select an appropriate sampling duration
that is likely to provide a valid sample
and not result in breakthrough of the
sampling tubes. If breakthrough of the
sampling tubes occurs, you must resample within 7 days using a shorter
sampling duration.
(ii) If any mercury concentration
measurement from the twice per month
sampling with PS 12B or Method 30B is
higher than the operating limit, the
exceedance must be reported to the
permit authority as a deviation and
corrective actions must be implemented
within 48 hours upon receipt of the
sampling results. Moreover, within 96
hours of the exceedance, the owner or
operator must measure the
concentration again (with PS 12B (40
CFR part 60, appendix B and Procedure
5 of appendix F), Method 30B or
Method 29 (40 CFR part 60, appendix
A–8), or ASTM D6784(incorporated by
reference—see § 63.14)) and
demonstrate to the permit authority that
the mercury concentration is no higher
than the operating limit, or inform the
permit authority that the limit continues
to be exceeded. If the measured mercury
concentration exceeds the operating
limit for mercury concentration after
these 96 hours, the exceedance must be
reported as a deviation within 24 hours
to the permitting authority. The owner
or operator must conduct a full
compliance test pursuant to
§ 63.11646(a) for the roaster operations
within 40 days to determine if the
affected source is in compliance with
the MACT emission standard. For
facilities that have roasters and
autoclaves, the owner or operator can
use the results of the previous
compliance test for the autoclaves to
determine the emissions for those
process units to be used in the
calculations of the emissions for the
affected source. If the source is
determined to be in compliance, the
compliance test may also be used to
establish a new operating limit for
mercury concentration (in accordance
with paragraph (e) of this section).
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9483
(2) Install, operate, calibrate, and
maintain a continuous emissions
monitoring system (CEMS) to
continuously measure the mercury
concentration in the final exhaust
stream from each roaster according to
the requirements of Performance
Specification 12A (40 CFR part 60,
appendix B) except that calibration
standards traceable to the National
Institute of Standards and Technology
are not required. You must perform a
data accuracy assessment of the CEMS
according to section 5 of Appendix F in
part 60 and follow the applicable
monitoring requirements in § 63.8 as
provided in Table 1 to subpart
EEEEEEE.
(i) You must continuously monitor
the daily average mercury concentration
from the roaster and maintain the daily
average concentration below the
operating limit established in paragraph
(a)(4) of this section.
(ii) If the daily average mercury
concentration from the CEMs is higher
than the operating limit, the exceedance
must be reported to the permit authority
as a deviation and corrective actions
must be implemented within 48 hours
upon receipt of the sampling results.
Moreover, within 96 hours of the
exceedance, the owner or operator must
measure the concentration again (with
the CEMs (40 CFR part 60, appendix B
and Procedure 5 of appendix F) and
demonstrate to the permit authority that
the mercury concentration is no higher
than the operating limit, or inform the
permit authority that the limit continues
to be exceeded. If the measured mercury
concentration exceeds the operating
limit for mercury concentration after
these 96 hours, the exceedance must be
reported as a deviation within 24 hours
to the permitting authority, and the
owner or operator must conduct a full
compliance test pursuant to
§ 63.11646(a) for the roaster operations
within 40 days to determine if the
affected source is in compliance with
the MACT emission standard. For
facilities that have roasters and
autoclaves, the owner or operator can
use the results of the previous
compliance test for the autoclaves to
determine the emissions for those
process units to be used in the
calculations of the emissions for the
affected source. If the source is
determined to be in compliance, the
compliance test results may also be used
to establish a new operating limit for
mercury concentration (in accordance
with paragraph (e) of this section).
(iii) You must submit a monitoring
plan that includes quality assurance and
quality control (QA/QC) procedures
sufficient to demonstrate the accuracy of
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compliance test pursuant to
§ 63.11646(a) for the roaster operations
within 40 days to determine if the
affected source is in compliance with
the MACT emission standard. For
facilities that have roasters and
autoclaves, the owner or operator can
use the results of the previous
compliance test for the autoclaves to
determine the emissions for those
process units to be used in the
calculations of the emissions for the
affected source. If the source is
determined to be in compliance, the
compliance test results may also be used
to establish a new operating limit for
mercury concentration (in accordance
with paragraph (e) of this section).
(4) Use Equation (2) of this section to
establish an upper operating limit for
mercury concentration as determined by
using the procedures in paragraphs
(a)(1), (a)(2), or (a)(3) of this section
concurrently while you are conducting
your annual compliance performance
stack tests according to the procedures
in § 63.11646(a).
single stack test required in paragraph
(a) of section § 63.11646. The results of
each of the tests must be less than 10
pounds of mercury per million tons of
ore. The testing must be performed
according to the procedures in
§ 63.11646(a)(1) through (a)(4) to
determine mercury emissions in pounds
per hour.
(ii) Divide the mercury emission rate
in pounds per hour by the ore
throughput rate during the test
expressed in millions of tons per hour
to determine the emissions in pounds
per million tons of ore.
(b) For facilities with roasters and a
calomel-based mercury control system
that choose to monitor for mercury
emissions using the procedures in
paragraph (a)(1) of this section or that
qualify for and choose to follow the
requirements in paragraph (a)(5) of this
section, you must establish operating
parameter limits for scrubber liquor
flow (or line pressure) and scrubber
inlet gas temperature and monitor these
parameters. You may establish your
operating parameter limits from the
initial compliance test, according to the
manufacturer’s specifications, or based
on limits established by the permitting
authority. If you choose to establish
your operating parameter limits from
the initial compliance test, monitor the
scrubber liquor flow (or line pressure)
and scrubber inlet gas temperature
during each run of your initial
compliance test. The minimum
operating limit for scrubber liquor flow
rate (or line pressure) is either the
lowest value during any run of the
initial compliance test or 10 percent less
than the average value measured during
the compliance test, and your maximum
scrubber inlet temperature limit is the
highest temperature measured during
any run of the initial compliance test or
10 percent higher than the average value
measured during the compliance test.
You must monitor the scrubber liquor
flow rate (or line pressure) and scrubber
inlet gas temperature hourly and
maintain the scrubber liquor flow (or
line pressure) at or above the
established operating parameter and
maintain the inlet gas temperature
below the established operating
parameter limit.
(c) For facilities with roasters and a
calomel-based mercury control system
that choose to monitor for mercury
emissions using the procedures in
paragraph (a)(1) of this section or that
qualify for and follow the requirements
in paragraph (a)(5) of this section, you
must establish operating parameter
ranges for mercuric ion and chloride ion
concentrations or for oxidation
reduction potential and pH using the
(5) For roasters that utilize calomelbased mercury control systems for
emissions controls, you are not required
to perform the monitoring for mercury
emissions in paragraphs (a)(1), (a)(2), or
(a)(3) of this section if you demonstrate
to the satisfaction of your permitting
authority that mercury emissions from
the roaster are less than 10 pounds of
mercury per million tons of ore
throughput. If you make this
demonstration, you must conduct the
parametric monitoring as described
below in paragraphs (b) and (c) of this
section.
(i) The initial demonstration must
include three or more consecutive
independent stack tests for mercury at
least one month apart on the roaster
exhaust stacks. Subsequent
demonstrations may be based upon the
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tubes occurs, you must re-sample within
7 days using a shorter sampling
duration.
(ii) If the daily average mercury
concentration is higher than the
operating limit, the exceedance must be
reported to the permit authority as a
deviation and corrective actions must be
implemented within 48 hours upon
receipt of the sampling results.
Moreover, within 96 hours of the
exceedance, the owner or operator must
measure the concentration again with
PS 12B (40 CFR part 60, appendix B and
Procedure 5 of appendix F), Method 30B
or Method 29 (40 CFR part 60, appendix
A–8), or ASTM D6784(incorporated by
reference—see § 63.14) and demonstrate
to the permit authority that the mercury
concentration is no higher than the
operating limit, or inform the permit
authority that the limit continues to be
exceeded. If the measured mercury
concentration exceeds the operating
limit for mercury concentration after
these 96 hours, the exceedance must be
reported as a deviation within 24 hours
to the permitting authority and the
owner or operator must conduct a full
Where:
OLR = mercury concentration operating limit
for the roaster (or roasters that share a
common stack) (in micrograms per cubic
meter);
Ctest = average mercury concentration
measured by the monitoring procedures
(PS 12A or PS 12B or 30B) during the
compliance performance stack test (in
micrograms per cubic meter);
EL = emission standard for ore pretreatment
processes (in lb/million tons of ore);
CT = compliance test results for ore
pretreatment processes (in lb/million
tons of ore).
jlentini on DSKJ8SOYB1PROD with RULES2
the CEMS to your permitting authority
for approval 180 days prior to your
initial compliance test. At a minimum,
the QA/QC procedures must include
daily calibrations and an annual
accuracy test for the CEMS.
(3) Continuously measure the mercury
concentration in the final exhaust
stream from each roaster using EPA
Performance Specification 12B (40 CFR
part 60 appendix B and Procedure 5 of
appendix F).
(i) You must continuously measure
the mercury concentration in the roaster
exhaust and maintain the average daily
mercury concentration below the
operating limit established in paragraph
(a)(4) of this section. To determine the
appropriate sampling duration, you
must review the available data from
previous stack tests to determine the
upper 99th percentile of the range of
mercury concentrations in the exit stack
gas. Based on this upper end of
expected concentrations, select an
appropriate sampling duration that is
likely to provide a valid sample and not
result in breakthrough of the sampling
tubes. If breakthrough of the sampling
Federal Register / Vol. 76, No. 33 / Thursday, February 17, 2011 / Rules and Regulations
9485
(d) If you have an exceedance of a
control device operating parameter
range provided in paragraphs (b) or (c)
of this section, you must take corrective
action and bring the parameters back
into the established parametric ranges. If
the corrective actions taken following an
exceedance do not result in the
operating parameter value being
returned within the established range
within 48 hours, a mercury
concentration measurement (with PS
12B or PS 12A CEMS (40 CFR part 60,
appendix B and Procedure 5 of
appendix F), Method 30B or Method 29
(40 CFR part 60, appendix A–8), or
ASTM D6784 (incorporated by
reference—see § 63.14)) must be made to
determine if the operating limit for
mercury concentration is being
exceeded. The measurement must be
performed and the mercury
concentration determined within 48
hours (after the initial 48 hours, or a
total of 96 hours from the time the
parameter range was exceeded). If the
measured mercury concentration meets
the operating limit for mercury
concentration established under
§ 63.11647(a)(4), the corrective actions
are deemed successful, and the owner or
operator can request the permit
authority to establish a new limit or
range for the parameter. If the measured
mercury concentration exceeds the
operating limit for mercury
concentration after these 96 hours, the
exceedance must be reported as a
deviation within 24 hours to the
permitting authority and the owner or
operator must conduct a full compliance
test pursuant to § 63.11646(a) for the
roaster operations within 40 days to
determine if the affected source is in
compliance with the MACT emission
standard. For facilities that have roasters
and autoclaves, the owner or operator
can use the results of the previous
compliance test for the autoclaves to
determine the emissions for those
process units to be used in the
calculations of the emissions for the
affected source. If the source is
determined to be in compliance with
the MACT emission standard, the
compliance test may also be used to
establish a new operating limit for
mercury concentration (see paragraph
(e) of this section).
(e) You may submit a request to your
permitting authority for approval to
change the operating limits established
under paragraph (a)(4) of this section for
the monitoring required in paragraph
(a)(1),(a)(2), or (a)(3) of this section. In
the request, you must demonstrate that
the proposed change to the operating
limit detects changes in levels of
mercury emission control. An approved
change to the operating limit under this
paragraph only applies until a new
operating limit is established during the
next annual compliance test.
(f) You must monitor each process
unit at each new and existing affected
source that uses a carbon adsorber to
control mercury emissions using the
procedures in paragraphs (f)(1) or (f)(2)
of this section. A carbon adsorber may
include a fixed carbon bed, carbon filter
packs or modules, carbon columns, and
other variations.
(1) Continuously sample and analyze
the exhaust stream from the carbon
adsorber for mercury using Method 30B
(40 CFR part 60, appendix A–8) for a
duration of at least the minimum
sampling time specified in Method 30B
and up to one week that includes the
period of the annual performance test.
(i) Establish an upper operating limit
for the process as determined using the
mercury concentration measurements
from the sorbent trap (Method 30B) as
calculated from Equation (3) of this
section.
Where:
OLC = mercury concentration operating limit
for the carbon adsorber control device on
the process as measured using the
sorbent trap, (micrograms per cubic
meter);
Ctrap = average mercury concentration
measured using the sorbent trap during
the week that includes the compliance
performance test, (micrograms per cubic
meter);
EL = emission standard for the affected
sources (lb/ton of concentrate);
CT = compliance test results for the affected
sources (lb/ton of concentrate).
(ii) Sample and analyze the exhaust
stream from the carbon adsorber for
mercury at least monthly using Method
30B (40 CFR part 60, appendix A–8).
When the mercury concentration
reaches 75 percent of the operating
limit, begin weekly sampling and
analysis. When the mercury
concentration reaches 90 percent of the
operating limit, replace the carbon in
the carbon adsorber within 30 days. If
mercury concentration exceeds the
operating limit, change the carbon in the
carbon adsorber within 30 days and
report the deviation to your permitting
authority.
(2) Conduct an initial sampling of the
carbon in the carbon bed for mercury 90
days after the replacement of the carbon.
A representative sample must be
collected from the inlet of the bed and
the exit of the bed and analyzed using
SW–846 Method 7471B (incorporated
by reference—see § 63.14). The depth to
which the sampler is inserted must be
recorded. The design capacity is
established by calculating the average
carbon loading from the inlet and outlet
measurements. Sampling and analysis
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jlentini on DSKJ8SOYB1PROD with RULES2
procedures in paragraph (c)(1) or (c)(2)
of this section respectively.
(1) Establish the mercuric ion
concentration and chloride ion
concentration ranges for each calomelbased mercury control system. The
mercuric ion concentration and chloride
ion concentration ranges for each
calomel-based mercury control system
must be based on the manufacturer’s
specifications, or based on approval by
your permitting authority. Measure the
mercuric ion concentration and chloride
ion concentrations at least once during
each run of your initial compliance test.
The measurements must be within the
established concentration range for
mercuric ion concentration and chloride
ion concentration. Subsequently, you
must sample at least once daily and
maintain the mercuric ion concentration
and chloride ion concentrations within
their established range.
(2) Establish the oxidation reduction
potential and pH range for each
calomel-based mercury control system.
The oxidation reduction potential and
pH range for each calomel-based
mercury control system must be based
on the manufacturer’s specifications, or
based on approval by your permitting
authority. Install monitoring equipment
to continuously monitor the oxidation
reduction potential and pH of the
calomel-based mercury control system
scrubber liquor. Measure the oxidation
reduction potential and pH of the
scrubber liquor during each run of your
initial compliance test. The
measurements must be within the
established range for oxidation
reduction potential and pH.
Subsequently, you must monitor the
oxidation reduction potential and pH of
the scrubber liquor continuously and
maintain it within the established
operating range.
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of the carbon bed for mercury must be
performed quarterly thereafter. When
the carbon loading reaches 50 percent of
the design capacity of the carbon,
monthly sampling must be performed
until 90 percent of the carbon loading
capacity is reached. The carbon must be
removed and replaced with fresh carbon
no later than 30 days after reaching 90
percent of capacity. For carbon designs
where there may be multiple carbon
columns or beds, a representative
sample may be collected from the first
and last column or bed instead of the
inlet or outlet. If the carbon loading
exceeds the design capacity of the
carbon, change the carbon within 30
days and report the deviation to your
permitting authority.
(g) You must monitor gas stream
temperature at the inlet to the carbon
adsorber for each process unit (i.e.,
carbon kiln, melt furnace, etc.) equipped
with a carbon adsorber. Establish a
maximum value for the inlet
temperature either during the annual
performance test (required in
§ 63.11646(a)), according to the
manufacturer’s specifications, or as
approved by your permitting authority.
If you choose to establish the
temperature operating limit during the
performance test, establish the
temperature operating limit based on
either the highest reading during the test
or at 10°F higher than the average
temperature measured during the
performance test. Monitor the inlet
temperature once per shift. If an inlet
temperature exceeds the temperature
operating limit, you must take corrective
actions to get the temperature back
within the parameter operating limit
within 48 hours. If the exceedance
persists, within 144 hours of the
exceedance, you must sample and
analyze the exhaust stream from the
carbon adsorber using Method 30B (40
CFR part 60, appendix A–8) and
compare to an operating limit
(calculated pursuant to (f)(1)(i)) or you
must conduct carbon sampling pursuant
to (f)(2) of this section. If the
concentration measured with Method
30B is below 90 percent of the operating
limit or the carbon sampling results are
below 90 percent of the carbon loading
capacity, you may set a new
temperature operating limit 10°F above
the previous operating limit or at an
alternative level approved by your
permit authority. If the concentration is
above 90 percent of the operating limit
or above 90 percent of the carbon
loading capacity you must change the
carbon in the bed within 30 days and
report the event to your permitting
authority, and reestablish an
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appropriate maximum temperature limit
based on approval of your permit
authority.
(h) For each wet scrubber at each new
and existing affected source not
followed by a mercury control system,
you must monitor the water flow rate (or
line pressure) and pressure drop.
Establish a minimum value as the
operating limit for water flow rate (or
line pressure) and pressure drop either
during the performance test required in
§ 63.11646(a), according to the
manufacturer’s specifications, or as
approved by your permitting authority.
If you choose to establish the operating
limit based on the results of the
performance test, the new operating
limit must be established based on
either the lowest value during any test
run or 10 percent less than the average
value measured during the test. For wet
scrubbers on an autoclave, establish the
pressure drop range according to
manufacturer’s specifications. You must
monitor the water flow rate and
pressure drop once per shift and take
corrective action within 24 hours if any
daily average is less than the operating
limit. If the parameters are not in range
within 72 hours, the owner or operator
must report the deviation to the
permitting authority and perform a
compliance test for the process unit(s)
controlled with the wet scrubber that
has the parameter exceedance within 40
days to determine if the affected source
is in compliance with the MACT limit.
For the other process units included in
the affected source, the owner or
operator can use the results of the
previous compliance test to determine
the emissions for those process units to
be used in the calculations of the
emissions for the affected source.
(i) You may conduct additional
compliance tests according to the
procedures in § 63.11646 and reestablish the operating limits required
in paragraphs (a) through (c) and (f)
through (h) of this section at any time.
You must submit a request to your
permitting authority for approval to reestablish the operating limits. In the
request, you must demonstrate that the
proposed change to the operating limit
detects changes in levels of mercury
emission control. An approved change
to the operating limit under this
paragraph only applies until a new
operating limit is established during the
next annual compliance test.
§ 63.11648 What are my notification,
reporting, and recordkeeping
requirements?
(a) You must submit the Initial
Notification required by § 63.9(b)(2) no
later than 120 calendar days after the
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date of publication of the final rule in
the Federal Register or within 120 days
after the source becomes subject to the
standard. The Initial Notification must
include the information specified in
§ 63.9(b)(2)(i) through (b)(2)(iv).
(b) You must submit an initial
Notification of Compliance Status as
required by § 63.9(h).
(c) If a deviation occurs during a
semiannual reporting period, you must
submit a deviation report to your
permitting authority according to the
requirements in paragraphs (c)(1) and
(2) of this section.
(1) The first reporting period covers
the period beginning on the compliance
date specified in § 63.11641 and ending
on June 30 or December 31, whichever
date comes first after your compliance
date. Each subsequent reporting period
covers the semiannual period from
January 1 through June 30 or from July
1 through December 31. Your deviation
report must be postmarked or delivered
no later than July 31 or January 31,
whichever date comes first after the end
of the semiannual reporting period.
(2) A deviation report must include
the information in paragraphs (c)(2)(i)
through (c)(2)(iv) of this section.
(i) Company name and address.
(ii) Statement by a responsible
official, with the official’s name, title,
and signature, certifying the truth,
accuracy and completeness of the
content of the report.
(iii) Date of the report and beginning
and ending dates of the reporting
period.
(iv) Identification of the affected
source, the pollutant being monitored,
applicable requirement, description of
deviation, and corrective action taken.
(d) If you had a malfunction during
the reporting period, the compliance
report required in § 63.11648(b) must
include the number, duration, and a
brief description for each type of
malfunction which occurred during the
reporting period and which caused or
may have caused any applicable
emission limitation to be exceeded. The
report must also include a description of
actions taken by an owner or operator
during a malfunction of an affected
source to minimize emissions in
accordance with § 63.11646(b),
including actions taken to correct a
malfunction.
(e) You must keep the records
specified in paragraphs (e)(1) through
(e)(3) of this section. The form and
maintenance of records must be
consistent with the requirements in
section 63.10(b)(1) of the General
Provisions.
(1) As required in § 63.10(b)(2)(xiv),
you must keep a copy of each
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notification that you submitted to
comply with this subpart and all
documentation supporting any Initial
Notification, Notification of Compliance
Status, and semiannual compliance
certifications that you submitted.
(2) You must keep the records of all
performance tests, measurements,
monitoring data, and corrective actions
required by §§ 63.11646 and 63.11647,
and the information identified in
paragraphs (c)(2)(i) through (c)(2)(vi) of
this section for each corrective action
required by § 63.11647.
(i) The date, place, and time of the
monitoring event requiring corrective
action;
(ii) Technique or method used for
monitoring;
(iv) Operating conditions during the
activity;
(v) Results, including the date, time,
and duration of the period from the time
the monitoring indicated a problem to
the time that monitoring indicated
proper operation; and
(vi) Maintenance or corrective action
taken (if applicable).
(3) You must keep records of
operating hours for each process as
required by § 63.11646(a)(5) and records
of the monthly quantity of ore and
concentrate processed or produced as
required by § 63.11646(a)(10).
(f) Your records must be in a form
suitable and readily available for
expeditious review, according to
§ 63.10(b)(1). As specified in
§ 63.10(b)(1), you must keep each record
for 5 years following the date of each
recorded action. You must keep each
record onsite for at least 2 years after the
date of each recorded action according
to § 63.10(b)(1). You may keep the
records offsite for the remaining 3 years.
(g) After December 31, 2011, within
60 days after the date of completing
each performance evaluation conducted
to demonstrate compliance with this
subpart, the owner or operator of the
affected facility must submit the test
data to EPA by entering the data
electronically into EPA’s WebFIRE data
base through EPA’s Central Data
Exchange. The owner or operator of an
affected facility shall enter the test data
into EPA’s data base using the
Electronic Reporting Tool or other
compatible electronic spreadsheet. Only
performance evaluation data collected
using methods compatible with ERT are
subject to this requirement to be
submitted electronically into EPA’s
WebFIRE database.
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Other Requirements and Information
§ 63.11650 What General Provisions apply
to this subpart?
Table 1 to this subpart shows which
parts of the General Provisions in
§§ 63.1 through 63.16 apply to you.
§ 63.11651
subpart?
What definitions apply to this
Terms used in this subpart are
defined in the Clean Air Act, in § 63.2,
and in this section as follows:
Autoclave means a pressure oxidation
vessel that is used to treat gold ores
(primarily sulfide refractory ore) and
involves pumping a slurry of milled ore
into the vessel which is highly
pressurized with oxygen and heated to
temperatures of approximately 350° to
430° F.
Calomel-based mercury control
system means a mercury emissions
control system that uses scrubbers to
remove mercury from the gas stream of
a roaster or combination of roasters by
complexing the mercury from the gas
stream with mercuric chloride to form
mercurous chloride (calomel). These
scrubbers are also referred to as
‘‘mercury scrubbers.’’
Carbon adsorber means a control
device consisting of a single fixed
carbon bed, multiple carbon beds or
columns, carbon filter packs or
modules, and other variations that uses
activated carbon to remove pollutants
from a gas stream.
Carbon kiln means a kiln or furnace
where carbon is regenerated by heating,
usually in the presence of steam, after
the gold has been stripped from the
carbon.
Carbon processes with mercury retorts
means the affected source that includes
carbon kilns, preg tanks, electrowinning
cells, mercury retorts, and melt furnaces
at gold mine ore processing and
production facilities that use activated
carbon, or resins that can be used as a
substitute for activated carbon, to
recover (adsorb) gold from the pregnant
cyanide solution.
Carbon processes without mercury
retorts means the affected source that
includes carbon kilns, preg tanks,
electrowinning cells, and melt furnaces,
but has no retorts, at gold mine ore
processing and production facilities that
use activated carbon, or resins that can
be used as a substitute for activated
carbon, to recover (adsorb) gold from the
pregnant cyanide solution.
Concentrate means the sludge-like
material that is loaded with gold along
with various other metals (such as
silver, copper, and mercury) and various
other substances, that is produced by
electrowinning, the Merrill-Crowe
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process, flotation and gravity separation
processes. Concentrate is measured as
the input to mercury retorts, or for
facilities without mercury retorts, as the
input to melt furnaces before any drying
takes place. For facilities without
mercury retorts or melt furnaces,
concentrate is measured as the quantity
shipped.
Deviation means any instance where
an affected source subject to this
subpart, or an owner or operator of such
a source:
(1) Fails to meet any requirement or
obligation established by this subpart,
including but not limited to any
emissions limitation or work practice
standard;
(2) Fails to meet any term or condition
that is adopted to implement an
applicable requirement in this subpart
and that is included in the operating
permit for any affected source required
to obtain such a permit; or
(3) Exceeds any operating limit
established under this subpart.
Electrowinning means a process that
uses induced voltage on anode and
cathode plates to remove metals from
the continuous flow of solution, where
the gold in solution is plated onto the
cathode. Steel wool is typically used as
the plating surface.
Electrowinning Cells means a tank in
which the electrowinning takes place.
Gold mine ore processing and
production facility means any industrial
facility engaged in the processing of
gold mine ore that uses any of the
following processes: Roasting
operations, autoclaves, carbon kilns,
preg tanks, electrowinning, mercury
retorts, or melt furnaces. Laboratories
(see CAA section 112(c)(7)), individual
prospectors, and very small pilot scale
mining operations that processes or
produces less than 100 pounds of
concentrate per year are not a gold mine
ore processing and production facility.
A facility that produces primarily
metals other than gold, such as copper,
lead, zinc, or nickel (where these metals
other than gold comprise 95 percent or
more of the total metal production) that
may also recover some gold as a
byproduct is not a gold mine ore
processing and production facility.
Those facilities whereby 95 percent or
more of total mass of metals produced
are metals other than gold, whether final
metal production is onsite or offsite, are
not part of the gold mine ore processing
and production source category.
Melt furnace means a furnace
(typically a crucible furnace) that is
used for smelting the gold-bearing
material recovered from mercury
retorting, or the gold-bearing material
from electrowinning, the Merrill-Crowe
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process, or other processes for facilities
without mercury retorts.
Mercury retort means a vessel that is
operated under a partial vacuum at
approximately 1,100 ° to 1,300 °F to
remove mercury and moisture from the
gold bearing sludge material that is
recovered from electrowinning, the
Merrill-Crowe process, or other
processes. Mercury retorts are usually
equipped with condensers that recover
liquid mercury during the processing.
Merrill-Crowe process means a
precipitation technique using zinc oxide
for removing gold from a cyanide
solution. Zinc dust is added to the
solution, and gold is precipitated to
produce a concentrate.
Non-carbon concentrate processes
means the affected source that includes
mercury retorts and melt furnaces at
gold mine ore processing and
production facilities that use the
Merrill-Crowe process or other
processes and do not use carbon (or
resins that substitute for carbon) to
recover (adsorb) gold from the pregnant
cyanide solution.
Ore dry grinding means a process in
which the gold ore is ground and heated
(dried) prior to additional preheating or
prior to entering the roaster.
Ore preheating means a process in
which ground gold ore is preheated
prior to entering the roaster.
Ore pretreatment processes means the
affected source that includes roasting
operations and autoclaves that are used
to pre-treat gold mine ore at gold mine
ore processing and production facilities
prior to the cyanide leaching process.
Pregnant solution tank (or preg tank)
means a storage tank for pregnant
solution, which is the cyanide solution
that contains gold-cyanide complexes
that is generated from leaching gold ore
with cyanide solution.
Pregnant cyanide solution means the
cyanide solution that contains goldcyanide complexes that are generated
from leaching gold ore with a dilute
cyanide solution.
Quenching means a process in which
the hot calcined ore is cooled and
quenched with water after it leaves the
roaster.
Roasting operation means a process
that uses an industrial furnace in which
milled ore is combusted across a
fluidized bed to oxidize and remove
organic carbon and sulfide mineral
grains in refractory gold ore. The
emissions points of the roasting
operation subject to this subpart include
ore dry grinding, ore preheating, the
roaster stack, and quenching.
§ 63.11652 Who implements and enforces
this subpart?
(a) This subpart can be implemented
and enforced by the U.S. EPA or a
delegated authority, such as your state,
local, or tribal agency. If the U.S. EPA
Administrator has delegated authority to
your state, local, or tribal agency, then
that agency has the authority to
implement and enforce this subpart.
You should contact your U.S. EPA
Regional Office to find out if this
subpart is delegated to your state, local,
or tribal agency.
(b) In delegating implementation and
enforcement authority of this subpart to
a state, local, or tribal agency under 40
CFR part 63, subpart E, the authorities
contained in paragraph (c) of this
section are retained by the
Administrator of the U.S. EPA and are
not transferred to the state, local, or
tribal agency.
(c) The authorities that will not be
delegated to state, local, or tribal
agencies are listed in paragraphs (c)(1)
through (4) of this section.
(1) Approval of alternatives to the
applicability requirements in
§ 63.11640, the compliance date
requirements in § 63.11641, and the
applicable standards in § 63.11645.
(2) Approval of an alternative
nonopacity emissions standard under
§ 63.6(g).
(3) Approval of a major change to a
test method under § 63.7(e)(2)(ii) and (f).
A ‘‘major change to test method’’ is
defined in § 63.90(a).
(4) Approval of a major change to
monitoring under § 63.8(f). A ‘‘major
change to monitoring’’ is defined in
§ 63.90(a).
(5) Approval of a waiver of
recordkeeping or reporting requirements
under § 63.10(f), or another major
change to recordkeeping/reporting. A
‘‘major change to recordkeeping/
reporting’’ is defined in § 63.90(a).
§ 63.11653
[Reserved]
Tables to Subpart EEEEEEE of Part 63
TABLE 1 TO SUBPART EEEEEEE OF PART 63—APPLICABILITY OF GENERAL PROVISIONS TO SUBPART EEEEEE
[As stated in § 63.11650, you must comply with the applicable General Provisions requirements according to the following table]
Applies to
subpart EEEEEEE
Citation
Subject
§ 63.1(a)(1), (a)(2), (a)(3), (a)(4),
(a)(6), (a)(10)–(a)(12), (b)(1), (b)(3),
(c)(1), (c)(2), (c)(5), (e).
§ 63.1(a)(5),
(a)(7)–(a)(9),
(b)(2),
(c)(3), (c)(4), (d).
§ 63.2 ...................................................
§ 63.3 ...................................................
§ 63.4 ...................................................
Applicability ..........................................
Yes.
Reserved .............................................
No.
Definitions ............................................
Units and Abbreviations ......................
Prohibited Activities and Circumvention.
Preconstruction Review and Notification Requirements.
Compliance with Standards and Maintenance Requirements.
Yes.
Yes.
Yes.
Startup, Shutdown and Malfunction
Requirements (SSM).
Compliance with Opacity and Visible
Emission Limits.
Reserved .............................................
No ..............................
§ 63.5 ...................................................
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§ 63.6(a), (b)(1)–(b)(5), (b)(7), (c)(1),
(c)(2), (c)(5), (e)(1)(iii), (f)(2), (f)(3),
(g), (i), (j).
§ 63.6(e)(1)(i) and (ii), (e)(3), and (f)(1)
§ 63.6(h)(1), (h)(2), (h)(4),(h)(5)(i), (ii),
(iii) and (v), (h)(6)–(h)(9).
§ 63.6(b)(6), (c)(3), (c)(4), (d), (e)(2),
(e)(3)(ii), (h)(3), (h)(5)(iv).
§ 63.7, except (e)(1) .............................
§ 63.7(e)(1) ...........................................
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Applicability and Performance Test
Dates.
Performance Testing Requirements
Related to SSM.
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Explanation
Yes.
Yes.
No ..............................
Subpart EEEEEEE standards apply at
all times.
Subpart EEEEEEE does not contain
opacity or visible emission limits.
No.
Yes.
No.
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9489
TABLE 1 TO SUBPART EEEEEEE OF PART 63—APPLICABILITY OF GENERAL PROVISIONS TO SUBPART EEEEEE—
Continued
[As stated in § 63.11650, you must comply with the applicable General Provisions requirements according to the following table]
Citation
Subject
Applies to
subpart EEEEEEE
§ 63.8(a)(1), (b)(1), (f)(1)–(5), (g) .........
§ 63.8(a)(2), (a)(4), (b)(2)–(3), (c), (d),
(e), (f)(6), (g).
Monitoring Requirements ....................
Continuous Monitoring Systems .........
Yes.
Yes ............................
§ 63.8(a)(3) ...........................................
§ 63.9(a), (b)(1), (b)(2)(i)–(v), (b)(4),
(b)(5), (c), (d), (e), (g), (h)(1)–(h)(3),
(h)(5), (h)(6), (i), (j).
§ 63.9(f) ................................................
§ 63.9(b)(3), (h)(4) ................................
§ 63.10(a),
(b)(1),
(b)(2)(vi)–(xiv),
(b)(3), (c), (d)(1)–(4), (e), (f).
§ 63.10(b)(2)(i)–(v), (d)(5) ....................
[Reserved] ...........................................
Notification Requirements ...................
No.
Yes.
..............................................................
Reserved .............................................
Recordkeeping and Reporting Requirements.
Recordkeeping/Reporting Associated
with SSM.
Reserved .............................................
Control Device Requirements .............
State Authority and Delegations .........
Addresses, Incorporation by Reference, Availability of Information,
Performance Track Provisions.
No.
No.
Yes.
§ 63.10(c)(2)–(c)(4), (c)(9) ...................
§ 63.11 .................................................
§ 63.12 .................................................
§§ 63.13–63.16 ....................................
Explanation
Except cross references to SSM requirements in § 63.6(e)(1) and (3)
do not apply.
No.
No.
No.
Yes.
Yes.
[FR Doc. 2011–2608 Filed 2–16–11; 8:45 am]
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Agencies
[Federal Register Volume 76, Number 33 (Thursday, February 17, 2011)]
[Rules and Regulations]
[Pages 9450-9489]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2011-2608]
[[Page 9449]]
Vol. 76
Thursday,
No. 33
February 17, 2011
Part III
Environmental Protection Agency
-----------------------------------------------------------------------
40 CFR Parts 9 and 63
National Emission Standards for Hazardous Air Pollutants: Gold Mine Ore
Processing and Production Area Source Category; and Addition to Source
Category List for Standards; Final Rule
Federal Register / Vol. 76 , No. 33 / Thursday, February 17, 2011 /
Rules and Regulations
[[Page 9450]]
-----------------------------------------------------------------------
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Parts 9 and 63
[EPA-HQ-OAR-2010-0239; FRL-9242-3]
RIN 2060-AP48
National Emission Standards for Hazardous Air Pollutants: Gold
Mine Ore Processing and Production Area Source Category; and Addition
to Source Category List for Standards
AGENCY: Environmental Protection Agency (EPA).
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: EPA is adding the gold mine ore processing and production area
source category to the list of source categories to be regulated under
Section 112(c)(6) of the Clean Air Act due to its mercury emissions.
EPA is also promulgating national emission standards for hazardous air
pollutants to regulate mercury emissions from this source category.
DATES: This final rule is effective on February 17, 2011. The
incorporation by reference of certain publications listed in the final
rule is approved by the Director of the Federal Register as of February
17, 2011.
ADDRESSES: EPA has established a docket for this action under Docket ID
No. EPA-HQ-OAR-2010-0239. All documents in the docket are listed on the
https://www.regulations.gov Web site. Although listed in the index, some
information is not publicly available, e.g., Confidential Business
Information (CBI) or other information whose disclosure is restricted
by statute. Certain other material, such as copyrighted material, is
not placed on the Internet and will be publicly available only in hard
copy form. Publicly available docket materials are available either
electronically through www.regulations.gov or in hard copy at the EPA
Headquarters Library, Room Number 3334, EPA West Building, 1301
Constitution Ave., NW., Washington, DC. The EPA/DC Public Reading Room
hours of operation are 8:30 a.m. to 4:30 p.m. Eastern Standard Time
(EST), Monday through Friday. The telephone number for the Public
Reading Room is (202) 566-1744, and the telephone number for the Air
and Radiation Docket and Information Center is (202) 566-1742.
FOR FURTHER INFORMATION CONTACT: Mr. Chuck French, Sector Policies and
Program Division, Office of Air Quality Planning and Standards (D243-
02), Environmental Protection Agency, Research Triangle Park, North
Carolina 27711, telephone number (919) 541-7912; fax number (919) 541-
3207, e-mail address: french.chuck@epa.gov.
SUPPLEMENTARY INFORMATION: The information presented in this preamble
is organized as follows:
I. General Information
A. Does this action apply to me?
B. Where can I get a copy of this document?
C. Judicial Review
II. Addition to Section 112(c)(6) Source Category List
III. What is the statutory authority and regulatory approach for the
proposed standards?
IV. Summary of Significant Changes Since Proposal
A. Applicability
B. Final Emission Standards
C. Compliance Dates
D. Compliance Requirements
E. Monitoring Requirements
F. Definitions
V. Summary of Responses to Major Comments
A. Statutory Requirements
B. Applicability
C. MACT Floors
D. Compliance Determinations
E. Monitoring Requirements
F. Definitions
VI. Summary of Environmental, Economic and Health Benefits
VII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045: Protection of Children From
Environmental Health and Safety Risks
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
I. National Technology Transfer and Advancement Act
J. Executive Order 12898: Federal Actions To Address
Environmental Justice in Minority Populations and Low-Income
Populations
K. Congressional Review Act
I. General Information
A. Does this action apply to me?
The regulated categories and entities potentially affected by this
final rule include:
------------------------------------------------------------------------
Examples of
Category NAICS code \1\ regulated entities
------------------------------------------------------------------------
Industry:
Gold Ore Mining.............. 212221 Establishments
primarily engaged
in developing the
mine site, mining,
and/or
beneficiating
(i.e., preparing)
ores valued chiefly
for their gold
content.
Establishments
primarily engaged
in transformation
of the gold into
bullion or dore bar
in combination with
mining activities
are included in
this industry.
------------------------------------------------------------------------
\1\ North American Industry Classification System.
This table is not intended to be exhaustive, but rather provides a
guide for readers regarding entities likely to be affected by this
action. To determine whether your facility would be regulated by this
action, you should examine the applicability criteria in 40 CFR
63.11640 of subpart EEEEEEE (National Emission Standards for Hazardous
Air Pollutants (NESHAP): Gold Mine Ore Processing and Production Area
Source Category). If you have any questions regarding the applicability
of this action to a particular entity, consult either the air permit
authority for the entity or your EPA Regional representative, as listed
in 40 CFR 63.13 of subpart A (General Provisions).
B. Where can I get a copy of this document?
In addition to being available in the docket, an electronic copy of
this final action will also be available on the Worldwide Web (WWW)
through the EPA Technology Transfer Network (TTN). Following signature,
a copy of this final action will be posted on the TTN's policy and
guidance page for newly proposed or promulgated rules at the following
address: https://www.epa.gov/ttn/oarpg/. The TTN provides information
and technology exchange in various areas of air pollution control.
C. Judicial Review
Under Section 307(b)(1) of the Clean Air Act (CAA), judicial review
of this final rule is available only by filing a petition for review in
the U.S. Court of
[[Page 9451]]
Appeals for the District of Columbia Circuit by April 18, 2011. Under
section 307(d)(7)(B) of the CAA, only an objection to this final rule
that was raised with reasonable specificity during the period for
public comment can be raised during judicial review. Moreover, under
section 307(b)(2) of the CAA, the requirements established by this
final rule may not be challenged separately in any civil or criminal
proceedings brought by EPA to enforce these requirements.
Section 307(d)(7)(B) also provides a mechanism for us to convene a
proceeding for reconsideration, ``[i]f the person raising an objection
can demonstrate to EPA that it was impracticable to raise such
objection within [the period for public comment] or if the grounds for
such objection arose after the period for public comment (but within
the time specified for judicial review) and if such objection is of
central relevance to the outcome of the rule.'' Any person seeking to
make such a demonstration to us should submit a Petition for
Reconsideration to the Office of the Administrator, U.S. EPA, Room
3000, Ariel Rios Building, 1200 Pennsylvania Ave., NW., Washington, DC
20460, with a copy to the person listed in the preceding FOR FURTHER
INFORMATION CONTACT section.
II. Addition to Section 112(c)(6) Source Category List
For reasons stated in the preamble to the proposed rule (75 FR
22470, April 28, 2010), we are adding the gold mine ore processing and
production area source category to the list of source categories under
section 112(c)(6) on the basis of its mercury emissions. The preamble
for the proposed rule provides a description of this industry including
the processes used and the typical control technologies applied.
III. What is the statutory authority and regulatory approach for the
proposed standards?
As explained in the preamble to the proposed rule, CAA section
112(c)(6) requires that EPA set standards under section 112(d)(2) or
(d)(4). The mercury standards for the gold mine ore processing and
production area source category are being established under CAA section
112(d)(2), which requires maximum available control technology (MACT)
level of control. Under CAA section 112(d), the MACT standards for
existing sources must be at least as stringent as the average emissions
limitation achieved by the best performing 12 percent of existing
sources (for which the administrator has emissions information) for
source categories and subcategories with 30 or more sources, or the
best performing 5 sources for categories and subcategories with fewer
than 30 sources (CAA section 112(d)(3)(A) and (B)). This level of
minimum stringency is called the MACT floor. For new sources, MACT
standards must be at least as stringent as the emission control that is
achieved in practice by the best controlled similar source (CAA section
112(d)(3)). EPA also must consider more stringent ``beyond-the-floor''
control options. When considering beyond-the-floor options, EPA must
consider not only the maximum degree of reduction in emissions of HAP,
but must take into account costs, energy, and nonair quality health and
environmental impacts when doing so.
IV. Summary of Significant Changes Since Proposal
This section summarizes the significant changes to the rule since
proposal. Additional information on the basis for these changes and
other changes can be found in the Summary of Responses to Major
Comments in section V of this preamble and in the Summary of Comments
and Responses document which is available in the docket for this
action.
A. Applicability
We have clarified in Sec. 63.11651 of the final rule that the term
``gold mine ore processing and production facility'' does not include
individual prospectors and very small pilot scale mining operations.
These types of operations are very small and were not included in the
section 112(c)(6) inventory that was the basis for the listing of the
gold mine ore processing and production source category.
B. Final Emission Standards
We have made changes to all of the proposed emission standards as
the result of the following developments: (1) Inclusion of additional
emissions test data received since proposal; \1\ (2) additional
analyses in response to public comments on the proposed rule; \2\ and
(3) further review of the data used to develop the standards for the
proposed rule. The changes are summarized below and described in more
detail in section V of this preamble. We estimate the final MACT
standards will reduce mercury emissions from gold mine ore processing
and production down to a level of about 1,180 pounds per year, which
will be an estimated 77 percent reduction from the 2007 emissions level
(5,000 lb/yr), a 95 percent reduction from year 2001 emissions level
(about 23,000 lb/yr), and more than 97 percent reduction from
uncontrolled emissions levels (more than 37,000 lb/yr).
---------------------------------------------------------------------------
\1\ The new test data used in final MACT standard calculations
can be found in the docket as docket items: EPA-HQ-OAR-2010-0239-
0359 and EPA-HQ-OAR-2010-0239-0360.
\2\ Analyses for the final MACT standards can be found in the
docket in the document titled: ``Development of the MACT Floors and
MACT for the Final NESHAP for Gold Mine Ore Processing and
Production'' (also known as the ``MACT Development Document'').
---------------------------------------------------------------------------
Ore Pretreatment Processes
In the proposed rule, the proposed mercury emission standards for
both existing and new ore pretreatment processes were 149 pounds per
million tons of ore processed (lb/million tons of ore). In the final
rule, the emission standard for existing sources is 127 lb/million tons
of ore; and for new sources the emission standard is 84 lb/million tons
of ore. The final emission standards are based on several changes to
the data set used in the MACT analysis. Since we issued the proposed
rule, we collected emissions data from more recent tests that were not
available at proposal. Further, we learned that two emissions tests
that we used to develop the MACT floor in our proposed rule had been
invalidated by the Nevada Division of Environmental Protection (NDEP),
and we removed those test results from the database. Information on the
specific tests invalidated and the rationale are available in the
docket (docket item number EPA-HQ-OAR-2010-0239-0061). We also
discovered that the test data for a unit within the ore pretreatment
affected source at a facility should have been included as part of a
different unit at the same facility. We have also dropped the data for
one facility from the analysis because their autoclave was shut down in
2007 and dismantled, and the only test data we had for them was one
test of the autoclave when it was operating in 2006. Moreover, we
conducted additional beyond-the-floor analyses for the ore pretreatment
affected source. The new information and analyses described above are
discussed in more detail in section V.C of this preamble and in the
MACT Development Document which is available in the docket for this
rulemaking.
The resulting data set included emissions data for four facilities
that ranged from 45 to 165 lb/million tons of ore. Based on these data,
and using the same upper prediction limit (UPL) approach used for
proposal to account for variability, we determined the MACT floor to be
158 lb/million tons of ore for existing sources of ore pretreatment
processes and 84 lb/
[[Page 9452]]
million tons of ore for new sources. As explained in the proposed rule
(75 FR at 22482), the technologies that we estimate are needed to
achieve the MACT floor level of performance for existing ore
pretreatment processes include calomel-based mercury scrubbers on
roasters and venturi scrubbers on autoclaves and ancillary roaster
operations. The preamble to the proposed rule provides a description of
the UPL and the approach and calculations used to derive the UPL. The
UPL is also discussed further in section V.
In our beyond-the-floor analysis, we evaluated the potential to add
condensers and carbon adsorbers to control autoclaves, and the
potential to add carbon adsorbers to control the ore pre-heaters. Based
on this beyond-the-floor analysis, we concluded that it is feasible and
cost-effective to establish the MACT standard for existing sources at a
level lower than the MACT floor. Based on the analysis, we determined
the MACT standard for existing sources to be 127 lb/million tons of
ore. For new sources, we determined that it was not feasible and cost-
effective to establish a standard lower than the new source MACT Floor
(of 84 lb/million tons); therefore the MACT standard for new sources
was determined to be 84 lb/million tons.
The technologies needed to achieve the new source MACT floor will
depend on the types of ore processed, amount of mercury in the ore, and
specific process units used. Nevertheless, we conclude that, at a
minimum, the controls that would be needed would include calomel-based
mercury scrubbers on roasters and venturi scrubbers on autoclaves and
ancillary roaster operations. Additional controls that will likely be
needed to achieve emissions at or below the new source MACT floor level
include condensers and carbon adsorbers on autoclaves, and carbon
adsorbers on ore preheaters.
Table 1 summarizes the MACT floor analysis for existing and new ore
pretreatment processes. The beyond-the-floor analyses are explained
further in section V of this preamble and in more detail in the MACT
Development document.
Table 1--MACT Floor Results for Ore Pretreatment Processes
------------------------------------------------------------------------
Average
performance
Facility (lb/million
tons of ore)
------------------------------------------------------------------------
A......................................................... 45
C......................................................... 56
E......................................................... 71
D......................................................... 165
Average of the 4 facilities............................... 84
99% UPL for existing sources (i.e., the MACT Floor for 158
existing sources)........................................
99% UPL for new sources \1\ (i.e., the MACT Floor for new 84
sources).................................................
------------------------------------------------------------------------
\1\ The MACT Floor for new sources is based on the average performance
of Facility A (i.e., 45) plus an amount to account for variability
(i.e., 45 + 39 = 84).
Carbon Processes
Under the proposed rule, all carbon processes were subject to the
same proposed mercury emissions limits of 2.6 pounds per ton of
concentrate (lb/ton of concentrate) for existing sources and, for new
sources, either 0.14 lb/ton of concentrate or 97 percent reduction in
uncontrolled mercury emissions. These limits would have applied to
facilities that operate mercury retorts and facilities that do not
operate mercury retorts. In the final rule, we distinguish between
carbon processes with mercury retorts and carbon processes without
mercury retorts because we believe there are unique differences in
these two types of processes. Therefore, the final rule specifies
separate emission standards for these two types of processes. Moreover,
the final emission standards for carbon processes reflect inclusion of
new test data that were not available at proposal. We also revised our
data set based on new information that we received since proposal which
impacted which sources were among the best performing sources. Based on
the data that we have, there are 10 facilities that have carbon
processes with mercury retorts, and we have mercury emissions data for
all 10 of these facilities. There are approximately 7 facilities that
have carbon processes without mercury retorts, and we have
comprehensive and reliable mercury emissions data for 2 of these
facilities. These 2 facilities are the best controlled facilities
within that group based on the information we have. (See section V for
further details.) For carbon processes with mercury retorts, the
emission standard in the final rule is 2.2 lb/ton of concentrate for
existing sources and 0.8 lb/ton of concentrate for new sources. For
carbon processes without mercury retorts, the emission standard in the
final rule is 0.17 lb/ton of concentrate for existing sources and 0.14
lb/ton of concentrate for new sources.
For carbon processes, regardless of whether the facility operates a
mercury retort, we estimate that to meet the MACT floor facilities
would generally need to have mercury condensers and carbon adsorbers to
control mercury emissions. We also considered beyond-the-floor options
for both existing and new sources for these process groups, which were
based on the addition of a second carbon adsorber; however, we rejected
those options because they are not cost effective. Additional
information on the analyses performed can be found in the MACT
Development document in the docket for this rulemaking.
We also eliminated in the final rule the compliance alternative of
97 percent reduction for new carbon processes. After reviewing the
comments received on this proposed alternative standard and giving
further consideration to the practicality of how it would be measured,
we concluded that this option would be difficult to implement,
particularly when multiple processes that are operated at different
times vent to a single control device and stack. In addition, we have
limited data supporting this compliance alternative. In proposing this
alternative for comment, we had hoped to, but did not, receive
additional data indicating that the 97 percent reduction option would
be equivalent to the proposed new source limit of 0.14 pounds of
mercury per ton of concentrate. For the reasons stated above, we
eliminated the 97 percent control efficiency option for new carbon
processes in the final rule.
Table 2 summarizes the results of the MACT floor analysis for
carbon processes with mercury retorts, and Table 3 summarizes the
analysis for carbon processes without mercury retorts.
Table 2--MACT Floor Results for Carbon Processes With Mercury Retorts
------------------------------------------------------------------------
Average
performance
Facility (lb/ton of
concentrate)
------------------------------------------------------------------------
N........................................................ 0.53
J........................................................ 0.74
I........................................................ 1.06
A........................................................ 1.47
H........................................................ 1.67
D........................................................ 2.20
C........................................................ 3.71
G........................................................ 8.17
E........................................................ 14.49
B........................................................ 20.60
[[Page 9453]]
Average of top 5......................................... 1.1
99% UPL for existing sources (i.e., MACT Floor for 2.2
existing sources).......................................
99% UPL for new sources (i.e., MACT Floor for new 0.8
sources)................................................
------------------------------------------------------------------------
Table 3--MACT Floor Results for Carbon Processes Without Mercury Retorts
------------------------------------------------------------------------
Average
performance
Facility (lb/ton of
concentrate)
------------------------------------------------------------------------
M........................................................ 0.058
F........................................................ 0.098
Average of top 2 facilities.............................. 0.078
99% UPL for existing sources (i.e., MACT Floor for 0.17
existing sources).......................................
99% UPL for new sources (i.e., MACT Floor for new 0.14
sources)................................................
------------------------------------------------------------------------
Non-Carbon Concentrate Processes
Under the proposed rule, the mercury emission standards for non-
carbon concentrate processes were 0.25 lb/ton of concentrate for
existing sources and 0.2 lb/ton of concentrate for new sources. In the
final rule, the emission standards for these sources are 0.2 lb/ton of
concentrate for existing sources and 0.1 lb/ton of concentrate for new
sources. These standards are based on using new emissions data that
were not available when we developed the proposal, along with the data
that were used for the proposal. For non-carbon concentrate processes,
we estimate that to meet the MACT floors, for both existing and new
sources, facilities would generally need to control mercury emissions
using mercury condensers and carbon adsorbers. As explained in the
proposed rule, we considered beyond-the-floor controls for these
processes (which were based on adding a second carbon adsorber to the
MACT floor level controls) but concluded those controls would not be a
cost-effective option. There are approximately 3 facilities in the U.S.
that use these types of processes. We have emissions tests data for 2
of these facilities.
Table 4 summarizes the results of the MACT floor analysis for non-
carbon concentrate processes.
Table 4--MACT Floor Results for Non-Carbon Concentrate Processes
------------------------------------------------------------------------
Average
performance
Facility (lb/ton of
concentrate)
------------------------------------------------------------------------
K........................................................ 0.047
L........................................................ 0.078
Average of 2 facilities.................................. 0.062
99% UPL for existing sources (i.e., MACT Floor for 0.2
existing sources).......................................
99% UPL for new sources (i.e., MACT Floor for new 0.1
sources)................................................
------------------------------------------------------------------------
C. Compliance Dates
In the final rule, we provide in Sec. 63.11641 that the compliance
date for existing sources is 3 years after promulgation of the final
rule as opposed to 2 years as proposed. We reviewed the information
provided in public comments on the challenges of installing new
controls, especially for autoclaves, which, although the controls have
not yet been demonstrated, have been proposed by facilities with
autoclaves in their Nevada Mercury Control Program (NMCP) permit
applications. We also considered the installation of new controls on
the roaster preheaters, which also have not yet been demonstrated, but
have been proposed by these facilities in their NMCP permit
applications. We concluded that allowing 3 years for existing sources
to comply is appropriate, given the complexity of the sources, the
combinations of control devices that are needed in many cases, and the
amount of time necessary for designing, installing, testing, and
commissioning additional emission controls for mercury.
D. Compliance Requirements
Section 63.11646(a)(1) of the final rule does not include Method
30A, as was proposed, as an appropriate method for determining mercury
concentration because it is not yet in general use. This paragraph
further clarifies that the use of ASTM D6784-02 and Method 30B are
allowed for compliance tests only if approved by the permit authority
as opposed to automatically being allowed as in the proposal. The final
rule also does not include the requirement to follow the acetone rinse
procedures and the absence of cyclonic flow determination requirement,
which were in subparagraphs (v) and (vi) respectively of our proposed
Sec. 63.11646(a)(1). Method 29 already includes requirements for the
acetone rinse, so there is no need to specify those procedures in the
rule; and Method 1, which is required by the rule, addresses the issue
of cyclonic flow.
In Sec. 63.11646(a)(2), we changed the minimum sample volume when
Method 29 is used to determine compliance from the proposed 60 dry
standard cubic feet (dscf) to 30 dscf. We believe this volume is
adequate for detecting mercury in the samples and determining mercury
emissions for this industry. We have also expanded this section to
address non-detect values. If the emission testing results for any of
the emission points yield a non-detect value, the final rule requires
that the minimum detection limit (MDL) be used to calculate the mass of
emissions (in pounds of mercury) for that emission point that would
subsequently be used in the calculations to determine if the source is
in compliance with the MACT standard. If the resulting calculations
indicate that mercury emissions are greater than the MACT emission
standard, the owner or operator may repeat the mercury emissions
testing one additional time for any emission point for which the
measured result was below the MDL using procedures that produce lower
MDL results. If this additional testing is performed, the results from
that testing must be used to determine compliance.
For sources with multiple emission units (e.g., two roasters)
ducted to a common control device and stack, we have clarified in Sec.
63.11646(a)(3) that compliance testing must either be performed with
all affected emissions units in operation, if this is possible, or
units must be tested separately. We also clarified that the
establishment of operating limits for units that share a common stack
can be based on emissions when all process units are operating
together, or based on testing units separately. However, this
requirement does not affect the frequency and schedule for monitoring,
which are specified in the rule. If facilities have batch type
processes that cannot be operated simultaneously, then the facility can
test some or all of the units individually.
In Sec. 63.11646(a)(6) and (7), we clarify that the production
data used in compliance determinations are based on full calendar
months. For the initial compliance test, data for all the full calendar
months between publication of the final rule and the initial compliance
test must be used. This initial compliance determination must include
at least one full month of production
[[Page 9454]]
data (e.g., hours of operation, and million tons of ore processed or
tons of concentrate processed) including the month the test was
conducted. For subsequent annual compliance tests, data for the 12 full
calendar months prior to the annual compliance test must be used to
demonstrate compliance. In addition, we clarify in paragraphs Sec.
63.11646(a)(5), (6) and (7) that compliance determinations are based on
the number of 1-hour periods each process unit operates. By using the
1-hour period terminology, the final rule language is consistent with
the terminology used in the General Provisions to part 63.
Because the final rule does not include the 97 percent reduction
option that was in Sec. 63.11645(e)(2) of the proposed rule, we have
removed from the final rule the compliance requirement for that option
that was in Sec. 63.11646(b) of the proposed rule, which addressed
testing the inlets and outlets for sources choosing that proposed
option.
E. Monitoring Requirements
Section 63.11647(a) of the final rule includes an additional option
for monitoring mercury emissions from roasters. The proposed rule
specified two options for monitoring mercury emissions: Paragraph
(a)(1) specified weekly sampling using PS 12B; and paragraph (a)(2)
specified continuous monitoring using a mercury continuous emissions
monitoring system (CEMS). In the final rule, we added paragraph (a)(3)
to provide a third option of continuous sampling using PS 12B. In
addition, paragraph (a)(1) in the final rule was changed to require
sampling at least twice per month using either PS 12B or Method 30B
rather than weekly. We believe that Method 30B is an acceptable
alternative method for monitoring purposes and allows owners and
operators more flexibility in how they monitor roaster emissions. We
also believe that sampling twice per month coupled with extensive
parametric monitoring of control devices (as explained below) is
sufficient for the monitoring option in paragraph (a)(1).
Section 63.11647(a)(4)(iii) of the proposed rule would have
required additional compliance testing if the mercury concentration in
the ore fed to the roaster was higher than any concentration measured
in the previous 12 months. We have removed this requirement from the
final rule because it is not clear that the mercury content of the ore
has a significant effect on the performance of mercury scrubbers
applied to roasters, which are designed to handle and operate
efficiently for a range of mercury inlet concentrations. In addition,
condensers are used to recover liquid elemental mercury prior to the
mercury scrubber, and any increase in mercury loading would likely
result in an increase in the recovery of elemental mercury.
The final rule incorporates several changes to Sec. 63.11647(b),
which addresses monitoring of calomel-based mercury scrubbers (i.e.,
mercury scrubbers) that are used to control emissions from roasters.
The proposed rule required monitoring of the scrubber liquid flow,
liquid chemistry, scrubber pressure drop, and scrubber inlet gas
temperature hourly. The final rule does not include the requirement to
monitor pressure drop across calomel-based scrubbers because we
conclude that pressure drop is not related to mercury emission control
performance by this type of control device. In addition, the final rule
allows hourly monitoring of the line pressure in the scrubber liquid
supply line as an alternative to hourly monitoring of scrubber liquid
flow rate. Line pressure monitoring is already in practice at some
facilities and provides the same type of information as does liquid
flow rate. As was proposed, the final rule allows the operating limit
for scrubber liquid flow rate (or line pressure) and inlet gas
temperature to be based on the minimum flow rate (or line pressure) or
maximum inlet gas temperature established during the initial
performance test. It also includes two additional options for setting
these operating limits: (1) Based on the manufacturer's specifications
if certain types of systems are designed to operate within a specified
range of flow rates or temperatures; and (2) based on limits
established by the permitting authority. If the facility chooses the
option to establish the limits during initial compliance, the final
rule requires the scrubber flow rate operating limit to be based on
either the lowest value for any run of the initial compliance test or
10 percent less than the average value measured during the compliance
test and the inlet gas temperature operating limit to be based on
either the highest value for any run of the initial compliance test or
10 percent higher than the average value measured during the compliance
test. This requirement takes into account the fact that, although
initially the system may exhibit little variability from test run to
test run, the short-term variability in performance may increase with
time. Additional discussion of these changes can be found in section
V.E of this preamble and in the Summary of Public Comments and
Responses document in the docket for this rulemaking.
In response to comments, we have revised the requirements for
corrective action following control device monitoring parameter
exceedances specified in Sec. 63.11647(d). Under the final rule, if
the corrective actions taken following an exceedance do not result in
the parameter value (e.g., liquid flow rate, line pressure, or inlet
gas temperature) being returned to within the parameter range or limit
within 48 hours, a mercury concentration measurement must be made to
determine if the operating limit for mercury concentration is being
exceeded. The measurement must be performed and the concentration
determined within 48 hours after the initial 48 hours, or a total of 96
hours from the time the parameter was exceeded. If the measured mercury
concentration meets the operating limit for mercury concentration, the
corrective actions are deemed successful. In addition, the owner or
operator may request approval from the permitting authority to change
the parameter range or limit based on measurements of the parameter at
the time the mercury concentration measurement was made. If, on the
other hand, the measured mercury concentration indicates the operating
limit for mercury concentration is exceeded, the exceedance must be
reported as a deviation within 24 hours to the permitting authority,
and the facility must perform a compliance test (pursuant to Sec.
63.11647(d)) within 40 days to determine whether the source is in
compliance with the MACT standard. We believe 40 days is appropriate
because it may take 3 to 4 weeks to schedule and have the testing
contractor on site, and, following completion of the test, another week
or so to receive the final test results, and allows sufficient time to
notify the permitting authority. We also removed the requirement that
roasters must be shut down if a parameter is out of range.
In Sec. 63.11647(a)(1)(ii) of the final rule, we require these
same corrective actions described above (i.e., measuring mercury
concentration within 48 hours, reporting a deviation if the data show
the operating limit was exceeded within 24 hours, and conducting a
compliance test within 40 days) for exceedances of mercury
concentration operating limits indicated by the results of the twice
monthly monitoring using PS 12B or Method 30B, CEMS, or continuous
monitoring using PS 12B. In such cases, the owner or operator must use
the results of the compliance test to determine if the ore pretreatment
[[Page 9455]]
process affected source is in compliance with the emission standard. If
the source is determined to be in compliance, the owner or operator may
use this compliance test to establish a new operating limit for mercury
concentration for the roaster. We also removed the requirement that
roasters must be shut down if the mercury concentration is out of
range.
In the final rule, Sec. 63.11647(f)(1) requires monthly sampling
of the exhaust stream of carbon adsorbers using Method 30B. The
duration of sampling must be at least the minimum sampling time
specified in Method 30B and up to one week. The proposed rule required
a full week of such sampling, but, as pointed out by one of the
commenters, breakthrough of the sampling trap from exhaust streams with
high mercury concentrations could occur before a week had elapsed.
Section 63.11647(f)(2) of the final rule clarifies that sampling of
the carbon bed must be collected from the inlet and outlet of the bed.
This paragraph also specifies that, for carbon adsorbers with multiple
carbon columns or beds, the sampling should be performed in the first
and last column or bed rather than at the inlet or outlet.
We have deleted Sec. 63.11647(f)(3) in the proposed rule, which
allowed the carbon bed change-out rate to be determined based on
historical data and the estimated life of the carbon. We have concluded
that this method would not be adequate to ensure that breakthrough does
not occur earlier than expected.
We have clarified Sec. 63.11647(h) with respect to the monitoring
of scrubbers (other than the calomel-based mercury scrubbers described
above). Under the final rule, owners or operators are required to
monitor and record water flow rate (or line pressure) and scrubber
pressure drop once per shift; they also must record any occurrences
when the water flow rate (line pressure) or pressure drop are outside
the operating range, take corrective actions to return the water flow
rate (line pressure) or pressure drop back in range, and record the
corrective actions taken. At proposal, the water flow rate and pressure
drop were to be monitored continuously. However, measuring the water
flow rate (line pressure) and pressure drop once per shift will provide
two to three measurements per day, and we believe that is sufficient to
assure proper operations of the wet scrubber, and thus assure
compliance with the emission standards. We have also added the option
of monitoring the line pressure in the scrubber liquid supply line as
an alternative to monitoring scrubber liquid flow rate because line
pressure monitoring is already in practice at some facilities and
provides the same type of information as does liquid flow rate. As was
proposed, the final rule allows the operating limit for water flow rate
and pressure drop to be based on the minimum value during the initial
performance test. It also includes two additional options for setting
the operating limit: (1) Based on the manufacturer's specifications;
and (2) based on limits established by the permitting authority. We
have also clarified that, for scrubbers on autoclaves, the pressure
drop parameter range should be established from manufacturer's
specifications only.
F. Definitions
We have added a definition of carbon adsorber to Sec. 63.11651 to
clarify that this term, as used in the final rule, includes control
devices consisting of a single fixed carbon bed, multiple carbon beds
or columns, carbon filter packs or modules, and other variations of
carbon adsorber design.
The definition of ``gold mine ore processing and production
facility'' in Sec. 63.11651 of the rule has been clarified to state
that small operations, such as prospectors and very small pilot scale
mining operations, that process or produce less than 100 pounds of
concentrate per year are excluded from the source category. These
prospectors and very small pilot-scale operations (that process at or
below this level) were not included in the section 112(c)(6) inventory
that was the basis for the listing of gold mine ore processing and
production source category. These types of very small operations were
not intended to be subject to the final rule, and we do not expect any
significant emissions from them. We also clarified that the source
category does not include facilities at which 95 percent or more of the
metals produced are metals other than gold. For example, if other non-
ferrous metals (such as copper, lead, nickel, or zinc) comprise 95
percent or more of the product, the facility is not part of the gold
ore processing and production source category.
V. Summary of Responses to Major Comments
A. Statutory Requirements
1. Listing of the Gold Mine Ore Processing and Production Source
Category Under Section 112(c)(6)
Comment: One commenter stated that adding the gold mine ore
processing and production category to the list of categories required
by Clean Air Act (CAA) section 112(c)(6) was correct and required
because gold mines accounted for a significant portion of the aggregate
emissions of mercury in the baseline year (1990) and because they still
do so today. Other commenters stated that EPA does not have the
authority to list gold mining processing and production as a source
category under section 112(c)(6) and noted that section 112(c)(6)
requires EPA to list, by 1995, categories of sources that make up 90
percent of the 1990 emissions for a subset of hazardous air pollutants
(HAP), including mercury. The commenters said that EPA concluded its
statutory listing obligation for mercury in 1998 with the publication
of a list of source categories constituting 90 percent of aggregate
mercury emissions, and that gold mining was not included on that list
in 1998. In addition, the commenters said that the CAA requires EPA to
list all categories under section 112(c)(6) by 1995 and complete
issuance of standards for all listed sources by 2000, a task that would
be impossible if EPA had the authority to add source categories ad
infinitum.
Response: We appreciate the commenter's support in listing the gold
mine processing and production area source category pursuant to section
112(c)(6). We disagree, however, with the commenters that assert that
EPA is precluded from listing additional categories pursuant to section
112(c)(6). The commenters appear to be arguing that EPA is limited to a
single listing opportunity under section 112(c)(6) and, having not
listed gold mine ore processing and production in the initial 1998
listing effort, EPA is now foreclosed from doing so. There is nothing
in the language of section 112(c)(6), however, that precludes EPA from
listing additional source categories to the extent EPA determines that
those categories are needed to meet the 90 percent requirement in
section 112(c)(6). Indeed, the commenter's reading is contrary to the
fundamental purpose of section 112(c)(6).
The core requirement of section 112(c)(6) is that EPA ``shall * * *
list categories and subcategories of sources assuring that sources
accounting for not less than 90 per centum of the aggregate emissions
of each such pollutant'' are subject to standards under either
11217FE0(d)(2) or (d)(4). EPA reasonably interprets section 112(c)(6)
as allowing it to revise the list to add categories, where, as here, it
determines that it needs the additional categories to meet the 90
percent requirement in section 112(c)(6). Indeed, EPA has previously
revised the section 112(c)(6)
[[Page 9456]]
list to add a source category, where EPA determined that category was
needed to meet its 90 percent requirement for mercury. See 72 FR 74087
(Dec. 28, 2007) (adding area source electric arc furnaces to the
section 112(c)(6) list).
As explained in the proposed rule, we have a 1990 baseline
emissions inventory, and it is against this baseline that we assess
compliance with the 90 percent requirement for each of the pollutants
specified in section 112(c)(6). EPA explained in the initial 1998
listing notice that it was using 1990 as the baseline year for
assessing compliance with the 90 percent requirement. As EPA has
developed emission standards for the sources included on the initial
section 112(c)(6) list, it has acquired additional information on those
sources and their emissions in 1990, which has resulted in some
revisions to the 1990 baseline emissions inventory estimates. These
revisions resulted in the need to regulate an additional source
category. See 72 FR 74087 (setting standards for area source electric
arc furnaces).
In addition to obtaining additional information concerning the
source categories on the initial list, EPA has obtained additional
information concerning the 1990 emissions of other sources. As
explained in the preamble to the proposed rule, at the time of the
initial section 112(c)(6) listing, there was very little available
information on mercury emissions from gold mine ore processing and
production. See 75 FR 22471. Because EPA lacked emissions information
on mercury emissions from this source category at the time of the
listing decision, EPA was unable to estimate the 1990 baseline mercury
emissions from the gold mine ore processing and production source
category and include this category in the first listing effort. Based
on information that became available after the initial listing, EPA now
finds that regulation of the area source gold mine ore processing and
production category is needed to meet the 90 percent requirement for
mercury. 75 FR 22471. Under the commenters' view, EPA cannot add any
additional categories to the section 112(c)(6) list following the
initial listing. If true, EPA could not meet its section 112(c)(6)
obligation--a result Congress could not have intended. EPA reasonably
interprets section 112(c)(6) in a manner that allows the Agency to
achieve that provision's core requirement. EPA repeats that it sees
nothing in the language or purpose of section 112(c)(6) that precludes
it from listing additional source categories as needed.
Finally, Congress left to EPA's discretion which categories and
subcategories of sources to include on the section 112(c)(6) list. We
have determined that we need the gold mine ore processing and
production source category to meet the 90 percent requirement in
section 112(c)(6) for mercury and are therefore now setting standards
for that category.
We also reject the comment that the task of completing standards by
2000 would be impossible if EPA had the authority to add source
categories. Nevertheless, EPA is under a court ordered deadline to
complete section 112(c)(6) standards by January 16, 2011. (Sierra Club
v. EPA, Consolidated Case No. 01-1537, D.D.C).
Comment: Some commenters claimed that EPA did not provide an
adequate basis for its 1990 emissions estimate for gold mining
processing and production. Specifically, they questioned EPA's
estimated emissions of 4.4 tons from this source category in the 1990
baseline year.
Response: Although the commenters question EPA's estimated
emissions of 4.4 tons from this source category in the 1990 baseline
year, they did not provide an alternative method for calculating such
emissions or alternative data or assumptions that should be used. They
also did not explain what they think the 1990 baseline emissions should
have been. EPA continues to maintain that its baseline emissions
estimate is reasonable. The methodology EPA used to derive that
estimate is described in docket item EPA-HQ-OAR-2010-0239-0175.
Comment: Several commenters stated that Phase 2 permits under the
Nevada Mercury Control Program (NMCP), which are scheduled for issuance
by the end of 2010, will result in MACT-level controls on all thermal
units at Nevada gold mines. According to the commenters, these permits
are the culmination of a 7-year collaborative effort between NDEP and
the gold mining industry to substantially reduce mercury emissions from
gold mine processes. The commenters said that the proposal does not
address how the NESHAP will result in reductions in mercury at gold
mines in areas of the country other than Nevada, where the mercury
content of the ore in gold mines is non-existent or only a fraction of
the amount found in Nevada, and Nevada accounted for 99 percent of
mercury emissions associated with gold mining operations in the United
States. According to the commenters, this shows that if Nevada has an
equivalent mercury control program for the gold mining industry, then
there is nothing to be gained from imposing a Federal program, and if
EPA acknowledges that the mines in Nevada are already well controlled,
then the listing of gold mining and the promulgation of an additional
layer of regulation at substantial cost to industry, but with little
environmental benefit, is both legally indefensible and practically
unsupportable.
Response: As explained above, we are regulating the gold mine ore
processing and production source category to meet the 90 percent
requirement in section 112(c)(6) for mercury and are therefore setting
standards for that category. Based on our 1990 baseline inventory for
section 112(c)(6) and other emissions information for subsequent years,
we estimate that this industry was among the top ten highest emitting
categories of mercury emissions in the U.S. in 1990 and has remained in
the top 10 since that time. Moreover, even though most emissions are
from facilities located in Nevada, several commenters expressed serious
concerns about the potential for mercury emissions from new gold mines
in other States (e.g., Alaska). We share these concerns about potential
emissions from new gold mine facilities. Finally, Congress left to
EPA's discretion which categories and subcategories of sources to
include on the section 112(c)(6) list. We are regulating the gold mine
ore processing and production source category to meet the 90 percent
requirement in section 112(c)(6) for mercury and are therefore now
promulgating a Federal NESHAP for existing and new gold mine ore
processing and production facilities.
2. Emission Standards for HAP Other Than Mercury
Comment: One commenter stated that CAA section 112(c)(6) provides
that EPA must ``list categories and subcategories of sources assuring
that sources accounting for not less than 90 percent of each
[enumerated] pollutant are subject to standards under subsection (d)(2)
or (d)(4) of this section.'' The commenter also stated that the D.C.
Circuit has held repeatedly that when EPA sets standards for a category
or subcategory of sources under section 112(d)(2), EPA has a statutory
duty to set emission standards for each HAP that the sources in that
category or subcategory emit (e.g., National Lime Ass'n v. EPA, 233
F.3d 625, 633-634 (D.C. Cir. 2000)). The commenter concluded that when
EPA sets standards for gold mines under section 112(d)(2), as section
112(c)(6) requires it to do, EPA must set section 112(d)(2) emission
standards for all the HAP that gold mines emit.
The commenter said that EPA appears to believe that because gold
mines are
[[Page 9457]]
needed only to reach the section 112(c)(6) requirement of 90 percent
for mercury and not for the other pollutants enumerated in section
112(c)(6), EPA's only obligation under section 112(c)(6) is to set
section 112(d)(2) standards for mercury. The commenter said that
section 112(c)(6) expressly requires EPA to issue section 112(d)(2)
standards for the ``sources'' in the categories listed under section
112(c)(6), not some subset of the pollutants that those sources emit,
and that section 112(d)(2) standards must include emission standards
for each HAP that a source category emits. The commenter continued by
stating that nothing in the CAA exempts EPA from this requirement. The
commenter concluded that, had Congress wished to give EPA discretion to
set standards for only some of the pollutants emitted by a category
listed under section 112(c)(6), it would have done so expressly.
Response: EPA disagrees with the comment that, even though EPA
lists a category under section 112(c)(6) due to the emissions of one or
more HAP specified in that section, EPA must issue emission standards
for all HAP (including HAP not listed in section 112(c)(6)) that
sources in that category emit. The commenter cited in support the
opinion by the United States Court of Appeals for the DC Circuit in
National Lime Ass'n v. EPA, 233 F.3d 625, 633-634 (D.C. Cir. 2000)).
The part of the National Lime opinion referenced in the comment dealt
with EPA's failure to set emission standards for certain HAPs emitted
by major sources of cement manufacturing because the Agency found no
sources using control technologies for those HAP. In rejecting EPA's
argument, the court stated that EPA has ``a statutory obligation to set
emission standards for each listed HAP.'' Id. at 634. The Court noted
the list of HAP in section 112(b) and stated that section 112(d)(1)
requires that EPA ``promulgate regulations establishing emission
standards for each category or subcategory of major sources * * * of
hazardous air pollutants listed for regulation. * * *'' Id. (Emphasis
added). For the reasons stated below, we do not believe that today's
final rule is controlled by or otherwise conflicts with the National
Lime decision.
National Lime did not involve section 112(c)(6). That provision is
ambiguous as to whether standards for listed source categories must
address all HAP or only the section 112(c)(6) HAP for which the source
category was listed. Section 112(c)(6) requires that ``sources
accounting for not less than 90 per centum of the aggregate emissions
of each such [specific] pollutant are subject to standards under
subsection (d)(2) or (d)(4).'' This language can reasonably be read to
mean standards for the section 112(c)(6) HAP or standards for all HAP
emitted by the source. Under either reading, the source would be
subject to a section 112(d)(2) or (d)(4) standard.
The commenter insists that once a section 112(d)(2) standard comes
into play, all HAP must be controlled (per National Lime). But this
result is not compelled by the pertinent provision, section 112(c)(6).
That provision is obviously intended to ensure controls for specific
persistent, bioaccumulative HAP, and this purpose is served by a
reading which compels regulation under section 112(d)(2) only of the
HAP for which a source category is listed under section 112(c)(6),
rather than for all HAP.
The facts here support the reasonableness of EPA's approach. Gold
mine ore processing is an area source category listed under section
112(c)(6) for regulation under section 112(d)(2) solely due to its
mercury emissions. There is special statutory sensitivity to regulation
of area source categories in section 112. For example, an area source
category may be listed for regulation under section 112 if EPA makes an
adverse effects finding pursuant to Section 112(c)(3) or if EPA
determines that the area source category is needed to meet its section
112(c)(3) obligations to regulate urban HAP or its section 112(c)(6)
obligations to regulate certain persistent bioaccumulative HAP.
Therefore, unless an area source category emits a section 112(c)(3)
urban HAP or a section 112(c)(6) HAP and EPA determines that such
category is needed to meet the 90 percent requirement set forth in
section 112(c)(3) and (c)(6), findings related to adverse human health
or environmental effects are required before EPA can regulate that area
source category--findings EPA is unable to make for non-mercury HAP
emitted from the gold mine ore processing and production source
category at this time. Moreover, to the extent EPA lists an area source
category pursuant to section 112(c)(3) (whether that finding is based
on adverse effects to human health or the environment or a finding that
the source is needed to meet the 90 percent requirement in section
112(c)(3), the statute gives EPA discretion to set generally available
control technology (``GACT'') standards for such sources. 42 U.S.C.
7412(d)(5).
EPA does not interpret section 112(c)(6) to create a means of
automatically compelling regulation of all HAP emitted by area sources
unrelated to the core object of section 112(c)(6), which is control of
the specific persistent, bioaccumulative HAP, and thereby bypassing
these otherwise applicable preconditions to setting section 112(d)
standards for area sources. Nor does National Lime address the issue,
since the case dealt exclusively with major sources.\3\ 233 F. 3d at
633. Consequently, EPA disagrees with the comment that it is compelled
to promulgate section 112(d)(2) MACT standards for all HAP emitted by
gold mine ore processors.
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\3\ EPA acknowledges that major sources regulated under section
112 must be subject to MACT standards for all HAP emitted from the
source category consistent with National Lime.
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3. Emission Standards for Fugitive Emissions
Comment: One commenter stated that gold mines have significant
fugitive emissions of mercury, but that EPA did not propose standards
for these emissions or mention them in its proposal. The commenter said
that EPA has a statutory obligation to set standards for gold mine
mercury emissions under section 112(d)(2) and (3), and must set
emission standards for all the mercury emissions from the listed
category. Another commenter described a recent preliminary study at two
facilities in Nevada that found fugitive mercury air emissions from
various non-point sources at those two mining operations such as from
leach pads and tailings ponds.
One commenter stated that means to control fugitive emissions are
available, such as enclosing their leaching operations. By enclosing
the leaching process, the commenter believes that mines could eliminate
this source of fugitive emissions. The commenter also stated that mines
should not send tailings into open tailing ponds, but into closed
treatment facilities that would remove mercury and other HAP from the
tailings and prevent their release to the air. The commenter
recommended that EPA evaluate the use of sulfur-based complexing agents
for removing mercury during cyanidization of gold. According to the
commenter, research indicates that these products appear useful for
substantially reducing mercury in process solution during heap
leaching.
Response: Due to the lack of information, we have not included
fugitive mercury emissions at gold mine facilities in our 1990 baseline
emission estimate (or in our more recent emissions estimates) for the
gold mine ore processing and production area source category.
Accordingly, these fugitive emissions are not part of the
[[Page 9458]]
source category we are listing and regulating in this final rule. Other
than the recent preliminary research at two facilities, we have no data
on fugitive mercury emissions at gold mine facilities. The recent
preliminary research suggests that some fugitive emissions may be
occurring at these facilities from large non-point sources such as
tailings ponds, leach fields and waste rock piles. However, it is our
understanding that this preliminary research has not yet been published
or peer-reviewed. Thus, at this juncture, we do not have sufficient
information on fugitive emissions.
Furthermore, we have very little information on how these fugitive
mercury emissions might be controlled. A few commenters suggested that
certain compounds were available that may be useful for limiting these
emissions. However, as far as we know, there has been no demonstration
that these compounds would work effectively to limit the emissions, and
we do not know the costs or potential adverse impacts of applying these
chemicals. Therefore, we question the feasibility and practicality of
applying these chemicals to limit fugitive mercury emissions from these
non-point sources. We also question the feasibility and practicality of
enclosing the leaching operations or the tailings ponds, as suggested
by some commenters.
As explained in the proposed rule, the gold mine ore processing and
production area source category covers the thermal processes that occur
after ore crushing, including roasting operations (i.e., ore dry
grinding, ore preheating, roasting, and quenching), autoclaves, carbon
kilns, electrowinning, preg tanks, mercury retorts, and furnaces. The
data and calculations used to derive the estimated 4.4 tons of mercury
emissions for this source category for the 1990 baseline inventory for
section 112(c)(6) reflect emissions from the thermal processes
described above, and the final MACT standards address all of these
processes.
4. Major Source Determination
Comment: One commenter noted that the proposal stated that the gold
mining processing and