Energy Conservation Program: Energy Conservation Standards for Residential Refrigerators, Refrigerator-Freezers, and Freezers, 59470-59577 [2010-23692]
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Federal Register / Vol. 75, No. 186 / Monday, September 27, 2010 / Proposed Rules
DEPARTMENT OF ENERGY
10 CFR Part 430
[Docket Number EE–2008–BT–STD–0012]
RIN 1904–AB79
Energy Conservation Program: Energy
Conservation Standards for
Residential Refrigerators, RefrigeratorFreezers, and Freezers
Office of Energy Efficiency and
Renewable Energy, Department of
Energy.
ACTION: Notice of proposed rulemaking
(NOPR) and public meeting.
AGENCY:
The Energy Policy and
Conservation Act (EPCA) prescribes
energy conservation standards for
various consumer products and
commercial and industrial equipment,
including residential refrigerators,
refrigerator-freezers, and freezers. EPCA
also requires the U.S. Department of
Energy (DOE) to determine whether
more stringent, amended standards for
these products are technologically
feasible and economically justified, and
would save a significant amount of
energy. In this NOPR, DOE proposes
amended energy conservation standards
for residential refrigerators, refrigeratorfreezers, and freezers. The NOPR also
announces a public meeting to receive
comment on these proposed standards
and associated analyses and results.
DATES: DOE will hold a public meeting
on Thursday, October 14, 2010, from 9
a.m. to 4 p.m., in Washington, DC. DOE
must receive requests to speak at the
public meeting before 4 p.m., Thursday,
September 30, 2010. Additionally, DOE
plans to conduct the public meeting via
webinar. To participate via webinar,
DOE must be notified by no later than
Thursday, October 7, 2010. Participants
seeking to present statements in person
during the meeting must submit to DOE
a signed original and an electronic copy
of statements to be given at the public
meeting before 4 p.m., Thursday,
October 7, 2010.
DOE will accept comments, data, and
information regarding this notice of
proposed rulemaking (NOPR) before and
after the public meeting, but no later
than November 26, 2010. See section
VII, ‘‘Public Participation,’’ for details.
ADDRESSES: The public meeting will be
held at the U.S. Department of Energy,
Forrestal Building, Room 1E–245, 1000
Independence Avenue, SW.,
Washington, DC 20585. To attend,
please notify Ms. Brenda Edwards at
(202) 586–2945. Please note that foreign
nationals visiting DOE Headquarters are
subject to advance security screening
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SUMMARY:
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procedures, requiring a 30-day advance
notice. Any foreign national wishing to
participate in the meeting should advise
DOE as soon as possible by contacting
Ms. Brenda Edwards at (202) 586–2945
to initiate the necessary procedures.
Any comments submitted must
identify the NOPR for Energy
Conservation Standards for
Refrigerators, Refrigerator-Freezers, and
Freezers, and provide docket number
EE–2008–BT–STD–0012 and/or
regulatory information number (RIN)
number 1904–AB79. Comments may be
submitted using any of the following
methods:
1. Federal eRulemaking Portal: https://
www.regulations.gov. Follow the
instructions for submitting comments.
2. E-mail: ResRefFreez-2008-STD0012@hq.doe.gov. Include the docket
number and/or RIN in the subject line
of the message.
3. Mail: Ms. Brenda Edwards, U.S.
Department of Energy, Building
Technologies Program, Mailstop EE–2J,
1000 Independence Avenue, SW.,
Washington, DC 20585–0121. Please
submit one signed original paper copy.
4. Hand Delivery/Courier: Ms. Brenda
Edwards, U.S. Department of Energy,
Building Technologies Program, 950
L’Enfant Plaza, SW., Suite 600,
Washington, DC 20024. Telephone:
(202) 586–2945. Please submit one
signed original paper copy.
For detailed instructions on
submitting comments and additional
information on the rulemaking process,
see section VII of this document (Public
Participation).
Docket: For access to the docket to
read background documents or
comments received, visit the U.S.
Department of Energy, Resource Room
of the Building Technologies Program,
950 L’Enfant Plaza, SW., Suite 600,
Washington, DC, (202) 586–2945,
between 9 a.m. and 4 p.m., Monday
through Friday, except Federal holidays.
Please call Ms. Brenda Edwards at the
above telephone number for additional
information regarding visiting the
Resource Room.
FOR FURTHER INFORMATION CONTACT:
Subid Wagley, U.S. Department of
Energy, Office of Energy Efficiency and
Renewable Energy, Building
Technologies Program, EE–2J, 1000
Independence Avenue, SW.,
Washington, DC 20585–0121, 202–287–
1414, e-mail: Subid.Wagley@ee.doe.gov
or Michael Kido, U.S. Department of
Energy, Office of the General Counsel,
GC–71, 1000 Independence Avenue,
SW., Washington, DC 20585–0121, (202)
586–9507, e-mail:
Michael.Kido@hq.doe.gov.
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For information on how to submit or
review public comments and on how to
participate in the public meeting,
contact Ms. Brenda Edwards, U.S.
Department of Energy, Office of Energy
Efficiency and Renewable Energy,
Building Technologies Program, EE–2J,
1000 Independence Avenue, SW.,
Washington, DC 20585–0121.
Telephone: (202) 586–2945. E-mail:
Brenda.Edwards@ee.doe.gov
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Summary of the Proposed Rule
II. Introduction
A. Authority
B. Background
1. Current Standards
2. History of Standards Rulemaking for
Refrigerators, Refrigerator-Freezers, and
Freezers
III. General Discussion
A. Test Procedures
1. Test Procedure Rulemaking Schedule
2. Icemaking
3. Circumvention
4. Variable Anti-Sweat Heater Control
5. Standby and Off Mode Energy Use
B. Technological Feasibility
1. General
2. Maximum Technologically Feasible
Levels
C. Energy Savings
1. Determination of Savings
2. Significance of Savings
D. Economic Justification
1. Specific Criteria
a. Economic Impact on Manufacturers and
Consumers
b. Life-Cycle Costs
c. Energy Savings
d. Lessening of Utility or Performance of
Products
e. Impact of Any Lessening of Competition
f. Need for National Energy Conservation
g. Other Factors
2. Rebuttable Presumption
IV. Methodology and Discussion
A. Market and Technology Assessment
1. Exclusion of Wine Coolers From This
Rulemaking
2. Product Classes
a. French Door Refrigerators With Throughthe-Door Ice Service
b. Chest Freezers With Automatic Defrost
c. All-Refrigerators
d. Products With Automatic Icemakers
e. Built-In Products
f. Combining Product Classes 2 With 1, and
12 With 11
g. Modification of the Definition for
Compact Products
B. Screening Analysis
1. Discussion of Comments
a. Alternative Refrigerants
b. Alternative Foam-Blowing Agents
c. Vacuum-Insulated Panels
2. Technologies Considered
C. Engineering Analysis
1. Product Classes Analyzed/
Representative Products
2. Baseline Energy Use Curves
a. Baseline Energy Use Under the Proposed
New Test Procedure
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b. Change of Energy Use Equation Slope
c. Energy Use Measurement Changes
Associated With Other Test Procedure
Changes
3. Efficiency Levels Analyzed
4. Engineering Analysis Treatment of
Design Options
a. Heat Exchangers
b. Variable Speed Compressors for
Compact Products
c. Variable Anti-Sweat Heaters
d. Vacuum-Insulated Panels
5. Energy Modeling
6. Cost-Efficiency Curves
7. Development of Standards for LowVolume Products
D. Markups To Determine Product Cost
E. Energy Use Analysis
F. Life-Cycle Cost and Payback Period
Analyses
1. Product Cost
2. Installation Cost
3. Annual Energy Consumption
4. Energy Prices
5. Energy Price Projections
6. Maintenance and Repair Costs
7. Product Lifetime
8. Discount Rates
9. Compliance Date of Amended Standards
10. Base Case Efficiency Distribution
11. Inputs to Payback Period Analysis
12. Rebuttable-Presumption Payback
Period
G. National Impact Analysis—National
Energy Savings and Net Present Value
Analysis
1. Shipments
2. Forecasted Efficiency in the Base Case
and Standards Cases
3. Site-to-Source Energy Conversion
4. Discount Rates
5. Benefits From Effects of Standards on
Energy Prices
H. Consumer Subgroup Analysis
I. Manufacturer Impact Analysis
1. Overview
a. Phase 1: Industry Profile
b. Phase 2: Industry Cash-Flow Analysis
c. Phase 3: Subgroup Impact Analysis
2. GRIM Analysis
a. GRIM Key Inputs
b. GRIM Scenarios
3. Discussion of Comments
a. Potential Regulation of HFCs
b. Manufacturer Tax Credits
c. Standards-Induced Versus Normal
Capital Conversion Costs
d. Manufacturer Markups
4. Manufacturer Interviews
a. Potential for Significant Changes to
Manufacturing Facilities
b. VIPs
c. Impact on U.S. Production and Jobs
d. Impacts to Product Utility
e. Technical Difficulties Associated With
Higher Efficiency Levels
f. Changes in Consumer Behavior
g. Separate Product Classes for Built-Ins
h. Test Procedure Concerns
J. Employment Impact Analysis
K. Utility Impact Analysis
L. Environmental Analysis
M. Monetizing Carbon Dioxide and Other
Emissions Impacts
1. Social Cost of Carbon
a. Monetizing Carbon Dioxide Emissions
b. Social Cost of Carbon Values Used in
Past Regulatory Analyses
c. Current Approach and Key Assumptions
2. Valuation of Other Emissions
Reductions
N. Demand Response
V. Analytical Results
A. Trial Standard Levels
B. Economic Justification and Energy
Savings
1. Economic Impacts on Individual
Consumers
a. Life-Cycle Cost and Payback Period
b. Consumer Subgroup Analysis
c. Rebuttable Presumption Payback
2. Economic Impacts on Manufacturers
a. Cash-Flow Analysis Results
b. Impacts on Employment
c. Impacts on Manufacturing Capacity
d. Impacts on Sub-Group of Manufacturers
e. Cumulative Regulatory Burden
3. National Impact Analysis
a. Significance of Energy Savings
b. Net Present Value of Consumer Costs
and Benefits
c. Indirect Impacts on Employment
4. Impact on Utility or Performance of
Products
5. Impact of Any Lessening of Competition
6. Need of the Nation To Conserve Energy
7. Other Factors
C. Proposed Standards
1. Standard-Size Refrigerator-Freezers
2. Standard-Size Freezers
3. Compact Refrigeration Products
4. Built-In Refrigeration Products
5. Summary of Benefits and Costs
(Annualized) of Proposed Standards
6. Energy Standard Round-off
VI. Procedural Issues and Regulatory Review
A. Review Under Executive Order 12866
B. Review Under the Regulatory Flexibility
Act
C. Review Under the Paperwork Reduction
Act
D. Review Under the National
Environmental Policy Act of 1969
E. Review Under Executive Order 13132
F. Review Under Executive Order 12988
G. Review Under the Unfunded Mandates
Reform Act of 1995
H. Review Under the Treasury and General
Government Appropriations Act, 1999
I. Review Under Executive Order 12630
J. Review Under the Treasury and General
Government Appropriations Act, 2001
K. Review Under Executive Order 13211
L. Review Under the Information Quality
Bulletin for Peer Review
VII. Public Participation
A. Attendance at Public Meeting
B. Procedure for Submitting Requests To
Speak
C. Conduct of Public Meeting
D. Submission of Comments
E. Issues on Which DOE Seeks Comment
VIII. Approval of the Office of the Secretary
I. Summary of the Proposed Rule
The Energy Policy and Conservation
Act (42 U.S.C. 6291 et seq.; EPCA or the
Act), as amended, provides that any
new or amended energy conservation
standard DOE prescribes for certain
consumer products, such as residential
refrigerators, refrigerator-freezers, and
freezers (collectively referred to in this
document as ‘‘refrigeration products’’),
shall be designed to ‘‘achieve the
maximum improvement in energy
efficiency * * * which the Secretary
determines is technologically feasible
and economically justified.’’ (42 U.S.C.
6295(o)(2)(A)) The new or amended
standard must ‘‘result in significant
conservation of energy.’’ (42 U.S.C.
6295(o)(3)(B)) In accordance with these
and other statutory provisions discussed
in this notice, DOE proposes amended
energy conservation standards for
refrigeration products. The proposed
standards, which are the maximum
allowable energy use expressed as a
function of the calculated adjusted
volume of a given product, are shown in
Table I.1. These proposed standards, if
adopted, would apply to all products
listed in Table I.1 and manufactured in,
or imported into, the United States on
or after January 1, 2014.
TABLE I.1—PROPOSED REFRIGERATION PRODUCT ENERGY CONSERVATION STANDARDS
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[Effective starting 1/1/2014]
Equations for maximum energy use
(kWh/yr)
Product class
based on AV (ft3)
1. Refrigerators and refrigerator-freezers with manual defrost ..............................................................
1A. All-refrigerators—manual defrost .....................................................................................................
2. Refrigerator-freezers—partial automatic defrost ................................................................................
3. Refrigerator-freezers—automatic defrost with top-mounted freezer without an automatic icemaker
3–BI. Built-in refrigerator-freezer—automatic defrost with top-mounted freezer without an automatic
icemaker.
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PO 00000
Frm 00003
Fmt 4701
Sfmt 4702
7.99AV
6.79AV
7.99AV
8.04AV
8.57AV
E:\FR\FM\27SEP3.SGM
+
+
+
+
+
27SEP3
225.0
193.6
225.0
232.7
248.2
based on av (L)
0.282av
0.240av
0.282av
0.284av
0.303av
+
+
+
+
+
225.0
193.6
225.0
232.7
248.2
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Federal Register / Vol. 75, No. 186 / Monday, September 27, 2010 / Proposed Rules
TABLE I.1—PROPOSED REFRIGERATION PRODUCT ENERGY CONSERVATION STANDARDS—Continued
[Effective starting 1/1/2014]
Equations for maximum energy use
(kWh/yr)
Product class
based on AV (ft3)
3I. Refrigerator-freezers—automatic defrost with top-mounted freezer with an automatic icemaker
without through-the-door ice service.
3I–BI. Built-in refrigerator-freezers—automatic defrost with top-mounted freezer with an automatic
icemaker without through-the-door ice service.
3A. All-refrigerators—automatic defrost ..................................................................................................
3A–BI. Built-in All-refrigerators—automatic defrost ................................................................................
4. Refrigerator-freezers—automatic defrost with side-mounted freezer without an automatic icemaker.
4–BI. Built-In Refrigerator-freezers—automatic defrost with side-mounted freezer without an automatic icemaker.
4I. Refrigerator-freezers—automatic defrost with side-mounted freezer with an automatic icemaker
without through-the-door ice service.
4I–BI. Built-In Refrigerator-freezers—automatic defrost with side-mounted freezer with an automatic
icemaker without through-the-door ice service.
5. Refrigerator-freezers—automatic defrost with bottom-mounted freezer without an automatic icemaker.
5–BI. Built-In Refrigerator-freezers—automatic defrost with bottom-mounted freezer without an automatic icemaker.
5I. Refrigerator-freezers—automatic defrost with bottom-mounted freezer with an automatic icemaker without through-the-door ice service.
5I–BI. Built-In Refrigerator-freezers—automatic defrost with bottom-mounted freezer with an automatic icemaker without through-the-door ice service.
5A. Refrigerator-freezer—automatic defrost with bottom-mounted freezer with through-the-door ice
service.
5A–BI. Built-in refrigerator-freezer—automatic defrost with bottom-mounted freezer with through-thedoor ice service.
6. Refrigerator-freezers—automatic defrost with top-mounted freezer with through-the-door ice service.
7. Refrigerator-freezers—automatic defrost with side-mounted freezer with through-the-door ice
service.
7–BI. Built-In Refrigerator-freezers—automatic defrost with side-mounted freezer with through-thedoor ice service.
8. Upright freezers with manual defrost .................................................................................................
9. Upright freezers with automatic defrost without an automatic icemaker ...........................................
9–BI. Built-In Upright freezers with automatic defrost without an automatic icemaker .........................
10. Chest freezers and all other freezers except compact freezers ......................................................
10A. Chest freezers with automatic defrost ...........................................................................................
11. Compact refrigerators and refrigerator-freezers with manual defrost ..............................................
11A.Compact refrigerators and refrigerator-freezers with manual defrost .............................................
12. Compact refrigerator-freezers—partial automatic defrost ................................................................
13. Compact refrigerator-freezers—automatic defrost with top-mounted freezer ..................................
13A. Compact all-refrigerator—automatic defrost ..................................................................................
14. Compact refrigerator-freezers—automatic defrost with side-mounted freezer ................................
15. Compact refrigerator-freezers—automatic defrost with bottom-mounted freezer ............................
16. Compact upright freezers with manual defrost ................................................................................
17. Compact upright freezers with automatic defrost .............................................................................
18. Compact chest freezers ....................................................................................................................
based on av (L)
8.04AV + 316.7
0.284av + 316.7
8.57AV + 332.2
0.303av + 332.2
7.07AV + 201.6
7.55AV + 215.1
8.48AV + 296.5
0.250av + 201.6
0.266av + 215.1
0.299av + 296.5
9.04AV + 316.2
0.319av + 316.2
8.48AV + 380.5
0.299av + 380.5
9.04AV + 400.2
0.319av + 400.2
8.80AV + 315.4
0.311av + 315.4
9.35AV + 335.1
0.330av + 335.1
8.80AV + 399.4
0.311av + 399.4
9.35AV + 419.1
0.330av + 419.1
9.15AV + 471.3
0.323av + 471.3
9.72AV + 4955.
0.343av + 495.5
8.36AV + 384.1
0.295av + 384.1
8.50AV + 431.1
0.300av + 431.1
9.07AV + 454.3
0.320av + 454.3
5.57AV + 193.7
8.62AV + 228.3
9.24AV + 244.6
7.29AV + 107.8
10.24AV + 148.1
9.03AV + 252.3
7.84AV + 219.1
5.91AV + 335.8
11.80AV + 339.2
9.17AV + 259.3
6.82AV + 456.9
12.88AV + 368.7
8.65AV + 225.7
10.17AV + 351.9
9.25AV + 136.8
0.197av
0.305av
0.326av
0.257av
0.362av
0.319av
0.277av
0.209av
0.417av
0.324av
0.241av
0.455av
0.306av
0.359av
0.327av
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
193.7
228.3
244.6
107.8
148.1
252.3
219.1
335.8
339.2
259.3
456.9
368.7
225.7
351.9
136.8
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
AV = adjusted volume in cubic feet; av = adjusted volume in liters.
DOE’s analyses indicate that the
proposed standards would save a
significant amount of energy—an
estimated 4.48 quads of cumulative
energy over 30 years (2014 through
2043). This amount is equivalent to
three times the total energy used
annually for refrigeration and freezers in
U.S. homes.
The cumulative national net present
value (NPV) of total consumer costs and
savings of the proposed standards for
products shipped in 2014–2043, in
2009$, ranges from $2.44 billion (at a
7-percent discount rate) to $18.57
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billion (at a 3-percent discount rate).1
The net present value (NPV) is the
estimated total value of future
operating-cost savings during the
analysis period, minus the estimated
increased product costs, discounted to
2010. The industry net present value
(INPV) is the sum of the discounted
cash flows to the industry from the base
year through the end of the analysis
period (2010 to 2043). Using a real
1 DOE uses discount rates of 7 and 3 percent
based on guidance from the Office of Management
and Budget. See section IV.G for further
information.
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discount rate of 7.2 percent, DOE
estimates that INPV for manufacturers of
all refrigeration products in the base
case is $4.434 billion in 2009$. If DOE
adopts the proposed standards, it
expects that manufacturers may lose 11
to 22 percent of their INPV, or
approximately $0.495 to $0.995 billion.
Using a 7-percent discount rate, the
NPV of consumer costs and savings
from today’s proposed standards would
amount to 2.5 to 4.9 times the total
estimated industry losses. Using a 3percent discount rate, the NPV would
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amount to 19 to 38 times the total
estimated industry losses.
The projected economic impacts of
the proposed standards on individual
consumers are generally positive. For
example, the estimated average lifecycle cost (LCC) savings are $22 for topmount refrigerator-freezers, $19 for
bottom-mount refrigerator-freezers, $37
for side-by-side refrigerator-freezers,
$148 for upright freezers, $56 for chest
freezers, $10 for compact refrigerators,
$11 for compact freezers, and from $0 to
$116 for built-in refrigeration products,
depending on the product class.2
In addition, the proposed standards
would have significant environmental
benefits. The energy saved is in the form
of electricity and DOE expects the
energy savings from the proposed
standards to eliminate the need for
approximately 4.2 gigawatts (GW) of
generating capacity by 2043. The
savings would result in cumulative
greenhouse gas emission reductions of
305 million metric tons (Mt 3) of carbon
dioxide (CO2) in 2014–2043. During this
period, the proposed standards would
result in emissions reductions of 245
kilotons (kt) of nitrogen oxides (NOX)
and 1.55 tons (t) of mercury (Hg). DOE
estimates the net present monetary
value of the CO2 emissions reduction is
between $1.04 and $16.22 billion,
expressed in 2009$ and discounted to
2010. DOE also estimates the net present
monetary value of the NOX emissions
reduction, expressed in 2009$ and
discounted to 2010, is between $22 and
$229 million at a 7-percent discount
rate, and between $53 and $546 million
at a 3-percent discount rate.
DOE estimates emissions reduction
benefits according to a multi-step
approach. First, DOE analyzes
monetized emissions benefits separately
from the NPV of consumer benefits.
Second, DOE calculates emissions
relative to an ‘‘existing regulations’’
baseline determined by the most recent
version of the Annual Energy Outlook
forecast. The base case emissions
scenario is described at https://www.eia.
doe.gov/oiaf/aeo/pdf/trend_6.pdf.
Finally, any emissions reductions are in
addition to the regulatory emissions
reductions modeled in AEO. DOE
calculates this value by doing a
perturbation of the base case AEO
forecast as described in the TSD chapter
15 at section 15.2.4. As noted in section
15.2.4 of TSD chapter 15, the baseline
accounts for regulatory emissions
reductions through 2008, including
CAIR but not CAMR. Subsequent
regulations, including the currently
proposed CAIR replacement rule, the
Clean Air Transport Rule, do not appear
in the baseline. DOE requests comment
on its baseline treatment of regulatory
emissions reductions. See Issue 1 under
‘‘Issues on Which DOE Seeks Comment’’
in section VII.E.
The benefits and costs of today’s
proposed standards can also be
expressed in terms of annualized values
over the 2014–2043 period. Estimates of
annualized values are shown in Table
I.2. The annualized monetary values are
the sum of (1) the annualized national
economic value, expressed in 2009$, of
the benefits from operating products
that meet the proposed standards
(consisting primarily of operating cost
savings from using less energy, minus
increases in equipment purchase costs,
which is another way of representing
consumer NPV), and (2) the monetary
value of the benefits of emission
reductions, including CO2 emission
reductions.4 The value of the CO2
reductions, otherwise known as the
Social Cost of Carbon (SCC), is
calculated using a range of values per
metric ton of CO2 developed by a recent
interagency process. The monetary costs
and benefits of cumulative emissions
reductions are reported in 2009$ to
permit comparisons with the other costs
59473
and benefits in the same dollar units.
The derivation of the SCC values is
discussed in section IV.M.
Although combining the values of
operating savings and CO2 reductions
provides a useful perspective, two
issues should be considered. First, the
national operating savings are domestic
U.S. consumer monetary savings that
occur as a result of market transactions
while the value of CO2 reductions is
based on a global value. Second, the
assessments of operating cost savings
and CO2 savings are performed with
different methods that use quite
different time frames for analysis. The
national operating cost savings is
measured for the lifetime of refrigeration
products shipped in 2014–2043. The
SCC values, on the other hand, reflect
the present value of all future climaterelated impacts resulting from the
emission of one ton of carbon dioxide in
each year. These impacts go well
beyond 2100.
Using a 7-percent discount rate and
the SCC value of $21.40/ton in 2010 (in
2007$), which is discounted at 3 percent
(see note below in Table I.2), the cost of
the standards proposed in today’s rule
is $1,841 million per year in increased
equipment costs, while the annualized
benefits are $2,112 million per year in
reduced equipment operating costs,
$316 million in CO2 reductions, and $7
million in reduced NOX emissions. In
this case, the net benefit amounts to
$594 million per year. Using a 3-percent
discount rate and the SCC value of
$21.40/ton in 2010 (in 2007$), the cost
of the standards proposed in today’s
rule is $1,849 million per year in
increased equipment costs, while the
benefits are $2,929 million per year in
reduced operating costs, $316 million in
CO2 reductions, and $33 million in
reduced NOX emissions. At a 3-percent
discount rate, the net benefit amounts to
$1,429 million per year.
TABLE I.2—ANNUALIZED BENEFITS AND COSTS OF PROPOSED STANDARDS FOR REFRIGERATION PRODUCTS FOR 2014–
2043 PERIOD
Monetized (million 2009$/year)
Discount rate
Primary
estimate*
Low
estimate*
High
estimate*
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Benefits
Operating Cost Savings ..........................................................................
2 The LCC is the total consumer expense over the
life of a product, consisting of purchase and
installation costs plus operating costs (expenses for
energy use, maintenance and repair). To compute
the operating costs, DOE discounts future operating
costs to the time of purchase and sums them over
the lifetime of the product.
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7% ......................................
3 A metric ton is equivalent to 1.1 short tons.
Results for NOX and Hg are given in short tons.
4 DOE used a two-step calculation process to
convert the time-series of costs and benefits into
annualized values. First, DOE calculated a present
value for the time-series of costs and benefits using
a discount rate of either three or seven percent.
From the present value, DOE then calculated the
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2,112
1,852
2,377
fixed annual payment over the analysis time period
(2014 through 2043) that yielded the same present
value. The fixed annual payment is the annualized
value. Although DOE calculated annualized values,
this does not imply that the time-series of cost and
benefits from which the annualized values were
determined is a steady stream of payments.
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TABLE I.2—ANNUALIZED BENEFITS AND COSTS OF PROPOSED STANDARDS FOR REFRIGERATION PRODUCTS FOR 2014–
2043 PERIOD—Continued
Monetized (million 2009$/year)
Discount rate
High
estimate*
3% ......................................
5% ......................................
3% ......................................
2.5% ...................................
3% ......................................
7% ......................................
3% ......................................
7% plus CO2 range ............
2,929
85
316
492
963
7
33%
2,204–3,082
2,520
85
316
492
963
7
33
1,944–2,822
3,335
85
316
492
963
7
33
2,469–3,348
2,435
3,278
3,047–3,925
2,175
2,869
2,638–3,516
2,700
3,684
3,453–4,331
1,841
1,849
1,733
1,729
1,950
1,969
7% plus CO2 range ............
363–1,241
211–1,089
519–1,397
7% ......................................
3% ......................................
3% plus CO2 range ............
Total (Operating Cost Savings, CO2 Reduction and NOX Reduction) †.
Low
estimate*
7% ......................................
3% ......................................
3% plus CO2 range ............
CO2 Reduction at $4.7/th ** ....................................................................
CO2 Reduction at $21.4/th ** ..................................................................
CO2 Reduction at $35.1/th ** ..................................................................
CO2 Reduction at $64.9/th ** ..................................................................
NOX Reduction at $2,519/th ** ................................................................
Primary
estimate*
594
1,429
1,198–2,076
442
1,140
909–1,787
750
1,714
1,483–2,362
Costs
Incremental Product Costs .....................................................................
7% ......................................
3% ......................................
Net Benefits/Costs
Total (Operating Cost Savings, CO2 Reduction and NOX Reduction, minus Incremental Product Costs) †.
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* The Primary, Low, and High Estimates utilize forecasts of energy prices and housing starts from the AEO2010 Reference case, Low Economic Growth case, and Low Economic Growth case, respectively.
** The CO2 values represent global monetized values (in 2007$) of the social cost of CO2 emissions in 2010 under several scenarios. The values of $4.70, $21.40, and $35.10 per ton are the averages of SCC distributions calculated using 5%, 3%, and 2.5% discount rates, respectively.
The value of $64.90 per ton represents the 95th percentile of the SCC distribution calculated using a 3% discount rate. The value for NOX (in
2009$) is the average of the low and high values used in DOE’s analysis. NOX savings are in addition to the regulatory emissions reductions
modeled in the Annual Energy Outlook forecast.
† Total Benefits for both the 3% and 7% cases are derived using the SCC value calculated at a 3% discount rate, which is $21.40/ton in 2010
(in 2007$). In the rows labeled as ‘‘7% plus CO2 range’’ and ‘‘3% plus CO2 range,’’ the operating cost and NOX benefits are calculated using the
labeled discount rate, and those values are added to the full range of CO2 values with the $4.70/ton value at the low end, and the $64.90/ton
value at the high end.
DOE has tentatively concluded that
the proposed standards represent the
maximum improvement in energy
efficiency that is technologically
feasible and economically justified, and
would result in the significant
conservation of energy. DOE further
notes that products achieving these
standard levels are already
commercially available for at least some,
if not most, product classes covered by
today’s proposal. Based on the analyses
described above, DOE found the benefits
of the proposed standards to the Nation
(energy savings, positive NPV of
consumer benefits, consumer LCC
savings, and emission reductions)
outweigh the burdens (loss of INPV for
manufacturers and LCC increases for
some consumers).
DOE also considered lower energy use
levels as trial standard levels, and is still
considering them in this rulemaking.
However, DOE has tentatively
concluded that the potential burdens of
the lower energy use levels would
outweigh the projected benefits. Based
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on consideration of the public
comments DOE receives in response to
this notice and related information
collected and analyzed during the
course of this rulemaking effort, DOE
may adopt energy use levels presented
in this notice that are either higher or
lower than the proposed standards, or
some combination of level(s) that
incorporate the proposed standards in
part.
II. Introduction
The following section briefly
discusses the statutory authority
underlying today’s proposal as well as
some of the relevant historical
background related to the establishment
of standards for refrigeration products.
A. Authority
Title III of EPCA sets forth a variety
of provisions designed to improve
energy efficiency. Part A of title III (42
U.S.C. 6291–6309) provides for the
Energy Conservation Program for
Consumer Products Other than
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Automobiles.5 EPCA covers consumer
products and certain commercial
equipment (referred to collectively
hereafter as ‘‘covered products’’),
including the types of refrigeration
products that are the subject of this
rulemaking. (42 U.S.C. 6292(a)(1)) EPCA
prescribed energy conservation
standards for these products (42 U.S.C.
6295(b)(1)–(2)), and directed DOE to
conduct three cycles of rulemakings to
determine whether to amend these
standards. (42 U.S.C. 6295(b)(3)(A)(i),
(b)(3)(B)–(C), and (b)(4)) As explained in
further detail in section II.B, this
rulemaking represents the third round
of amendments to the standards for
refrigeration products under 42 U.S.C.
6295(b). (DOE notes that under 42
U.S.C. 6295(m), the agency must
periodically review its already
established energy conservation
standards for a covered product. Under
this requirement, the next review that
5 This part was titled Part B in EPCA, but was
subsequently codified as Part A in the U.S. Code for
editorial reasons.
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DOE would need to conduct would
occur no later than six years from the
issuance of a final rule establishing or
amending a standard for a covered
product.)
Under the Act, DOE’s energy
conservation program for covered
products consists essentially of four
parts: (1) Testing, (2) labeling, (3) the
establishment of Federal energy
conservation standards, and (4)
certification and enforcement
procedures. The Federal Trade
Commission (FTC) is responsible for
labeling, and DOE implements the
remainder of the program. Section 323
of the Act authorizes DOE, subject to
certain criteria and conditions, to
develop test procedures to measure the
energy efficiency, energy use, or
estimated annual operating cost of each
covered product. (42 U.S.C. 6293)
Manufacturers of covered products must
use the prescribed DOE test procedure
as the basis for certifying to DOE that
their products comply with the
applicable energy conservation
standards adopted under EPCA and
when making representations to the
public regarding the energy use of
efficiency of those products. (42 U.S.C.
6293(c) and 6295(s)) Similarly, DOE
must use these test procedures to
determine whether the products comply
with standards adopted under EPCA. Id.
The test procedures for refrigeration
products currently appear at title 10,
Code of Federal Regulations (CFR), part
430, subpart B, appendices A1 and B1,
respectively. (These procedures are
undergoing possible amendments and
may ultimately be recodified as part of
new appendices A and B. See 75 FR
29824 (May 27, 2010) (discussing
possible amendments to the test
procedures for refrigeration products).
EPCA provides criteria for prescribing
amended standards for covered
products. As indicated above, any
amended standard for a covered product
must be designed to achieve the
maximum improvement in energy
efficiency that is technologically
feasible and economically justified. (42
U.S.C. 6295(o)(2)(A)) Furthermore,
EPCA precludes DOE from adopting any
standard that would not result in the
significant conservation of energy. (42
U.S.C. 6295(o)(3)) Moreover, DOE may
not prescribe a standard: (1) For certain
products, including refrigeration
products, if no test procedure has been
established for the product, or (2) if DOE
determines by rule that the proposed
standard is not technologically feasible
or economically justified. (42 U.S.C.
6295(o)(3)(A)–(B)) The Act also provides
that, in deciding whether a proposed
standard is economically justified, DOE
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must determine whether the benefits of
the standard exceed its burdens. (42
U.S.C. 6295(o)(2)(B)(i)) DOE must do so
after receiving comments on the
proposed standard, and by considering,
to the greatest extent practicable, the
following seven factors:
1. The economic impact of the
standard on manufacturers and
consumers of the products subject to the
standard;
2. The savings in operating costs
throughout the estimated average life of
the covered products in the type (or
class) compared to any increase in the
price, initial charges, or maintenance
expenses for the covered products that
are likely to result from the imposition
of the standard;
3. The total projected amount of
energy savings likely to result directly
from the imposition of the standard;
4. Any lessening of the utility or the
performance of the covered products
likely to result from the imposition of
the standard;
5. The impact of any lessening of
competition, as determined in writing
by the Attorney General, that is likely to
result from the imposition of the
standard;
6. The need for national energy
conservation; and
7. Other factors the Secretary of
Energy (Secretary) considers relevant.
(42 U.S.C. 6295(o)(2)(B)(i)(I)–(VII))
EPCA also contains what is known as
an ‘‘anti-backsliding’’ provision, which
prevents the Secretary from prescribing
any amended standard that either
increases the maximum allowable
energy use or decreases the minimum
required energy efficiency of a covered
product. (42 U.S.C. 6295(o)(1)) Also, the
Secretary may not prescribe a new
standard if interested persons have
established by a preponderance of the
evidence that the standard is likely to
result in the unavailability in the United
States of any covered product type (or
class) with performance characteristics,
features, sizes, capacities, and volumes
that are substantially the same as those
generally available in the United States.
(42 U.S.C. 6295(o)(4))
Further, EPCA establishes a rebuttable
presumption that a standard is
economically justified if the Secretary
finds that the additional cost to the
consumer of purchasing a product
complying with an energy conservation
standard level will be less than three
times the value of the energy savings
during the first year that the consumer
will receive as a result of the standard,
as calculated under the applicable test
procedure. See 42 U.S.C.
6295(o)(2)(B)(iii).
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Additionally, 42 U.S.C. 6295(q)(1)
specifies requirements when
promulgating a standard for a type or
class of covered product that has two or
more subcategories. DOE must specify a
different standard level than that which
applies generally to such type or class
of products ‘‘for any group of covered
products which have the same function
or intended use, if * * * products
within such group—(A) consume a
different kind of energy from that
consumed by other covered products
within such type (or class); or (B) have
a capacity or other performance-related
feature which other products within
such type (or class) do not have and
such feature justifies a higher or lower
standard’’ than applies or will apply to
the other products within that type or
class. Id. In determining whether a
performance-related feature justifies a
different standard for a group of
products, DOE must ‘‘consider such
factors as the utility to the consumer of
such a feature’’ and other factors DOE
deems appropriate. Id. Any rule
prescribing such a standard must
include an explanation of the basis on
which such higher or lower level was
established. (42 U.S.C. 6295(q)(2)).
Federal energy conservation
requirements generally supersede State
laws or regulations concerning energy
conservation testing, labeling, and
standards. (42 U.S.C. 6297(a)–(c)) DOE
can, however, grant waivers of Federal
preemption for particular State laws or
regulations, in accordance with the
procedures and other provisions of
section 327(d) of the Act. (42 U.S.C.
6297(d))
Finally, Section 310(3) of the Energy
Independence and Security Act of 2007
(EISA 2007; Pub. L. 110–140 (codified at
42 U.S.C. 6295(gg))) amended EPCA to
require that energy conservation
standards address standby mode and off
mode energy use. Specifically, when
DOE adopts a standard for a covered
product after July 1, 2010, it must, if
justified by the criteria for adoption of
standards in section 325(o) of EPCA (42
U.S.C. 6295(o)), incorporate standby
mode and off mode energy use into the
standard, if feasible, or adopt a separate
standard for such energy use for that
product. (42 U.S.C. 6295(gg)(3)(A)–(B))
DOE’s current test procedures and
standards for refrigeration products
address standby and off mode energy
use. In this rulemaking, DOE intends to
incorporate such energy use into any
amended standard it adopts in the final
rule, which is scheduled to be issued by
December 31, 2010.
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B. Background
1. Current Standards
In a final rule published on April 28,
1997 (1997 Final Rule), DOE prescribed
the current energy conservation
standards for refrigeration products
manufactured on or after July 1, 2001.
62 FR 23102. This final rule completed
the second round of rulemaking to
amend the standards for refrigeration
products, required under 42 U.S.C.
6295(b)(3)(B)–(C). The standards consist
of separate equations for each product
class. Each equation provides a means
to calculate the maximum levels of
energy use permitted under the
regulations. These levels vary based on
the storage volume of the refrigeration
product and on the particular
characteristics and features included in
a given product (i.e., based on product
class). 10 CFR 430.32(a). The current
standards are set forth in Table II.1. DOE
notes that the standard levels denoted in
the proposed product classes listed as
5A and 10A were established by the
Office of Hearings and Appeals through
that Office’s exception relief process.
TABLE II.1—FEDERAL ENERGY EFFICIENCY STANDARDS FOR REFRIGERATORS, REFRIGERATOR-FREEZERS, AND FREEZERS
Energy standard
equations for maximum energy use
(kWh/yr)
Product class
Made effective by
the 1997 final rule
1. Refrigerators and refrigerator-freezers with manual defrost ....................................................................................................
2. Refrigerator-freezers—partial automatic defrost .......................................................................................................................
3. Refrigerator-freezers—automatic defrost with top-mounted freezer without through-the-door ice service and all-refrigerator—automatic defrost.
4. Refrigerator-freezers—automatic defrost with side-mounted freezer without through-the-door ice service ............................
5. Refrigerator-freezers—automatic defrost with bottom-mounted freezer without through-the-door ice service .......................
6. Refrigerator-freezers—automatic defrost with top-mounted freezer with through-the-door ice service ..................................
7. Refrigerator-freezers—automatic defrost with side-mounted freezer with through-the-door ice service .................................
8. Upright freezers with manual defrost ........................................................................................................................................
9. Upright freezers with automatic defrost ....................................................................................................................................
10. Chest freezers and all other freezers except compact freezers ............................................................................................
11. Compact refrigerators and refrigerator-freezers with manual defrost ....................................................................................
12. Compact refrigerator-freezer—partial automatic defrost ........................................................................................................
13. Compact refrigerator-freezers—automatic defrost with top-mounted freezer and compact all-refrigerator—automatic defrost.
14. Compact refrigerator-freezers—automatic defrost with side-mounted freezer ......................................................................
15. Compact refrigerator-freezers—automatic defrost with bottom-mounted freezer ..................................................................
16. Compact upright freezers with manual defrost .......................................................................................................................
17. Compact upright freezers with automatic defrost ...................................................................................................................
18. Compact chest freezers ..........................................................................................................................................................
Made effective
through OHA
exception relief
Product class
5A. Refrigerator-freezer—automatic defrost with bottom-mounted freezer with through-the-door ice service ............................
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10A. Chest freezers with automatic defrost ..................................................................................................................................
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2. History of Standards Rulemaking for
Refrigerators, Refrigerator-Freezers, and
Freezers
The amendments made to EPCA by
the National Appliance Energy
Conservation Act of 1987 (NAECA; Pub.
L. 100–12) included mandatory energy
conservation standards for refrigeration
products and requirements that DOE
conduct two cycles of rulemakings to
determine whether to amend these
standards. (42 U.S.C. 6295(b)(1), (2),
(3)(A)(i), and (3)(B)–(C)) DOE completed
the first of these rulemaking cycles in
1989 and 1990 by adopting amended
performance standards for all
refrigeration products manufactured on
or after January 1, 1993. 54 FR 47916
(November 17, 1989); 55 FR 42845
(October 24, 1990). As indicated above,
DOE completed a second rulemaking
cycle to amend the standards for
refrigeration products by issuing a final
rule in 1997, which adopted the current
standards for these products. 62 FR
23102 (April 28, 1997).
In 2005, DOE granted a petition,
submitted by a coalition of state
governments, utility companies,
consumer and low-income advocacy
groups, and environmental and energy
efficiency organizations, requesting that
it conduct a rulemaking to amend the
standards for residential refrigeratorfreezers.6 DOE then conducted limited
analyses to examine the technological
and economic feasibility of amended
standards at the ENERGY STAR levels
that were in effect for 2005 for the two
most popular product classes of
refrigerator-freezers. These analyses
identified potential energy savings and
other potential benefits and burdens
from such standards, and assessed other
issues associated with such standards.
Most recently, DOE has undertaken this
rulemaking to satisfy the statutory
requirement that DOE publish a final
rule no later than December 31, 2010, to
determine whether to amend the
standards for refrigeration products
manufactured on or after January 1,
2014. (42 U.S.C. 6295(b)(4))
DOE initiated this rulemaking on
September 18, 2008, by publishing on
its Web site its ‘‘Rulemaking Framework
Document for Refrigerators, RefrigeratorFreezers, and Freezers.’’ (A PDF of the
framework document is available at
https://www1.eere.energy.gov/buildings/
appliance_standards/residential/pdfs/
refrigerator_freezer_framework.pdf).
DOE also published a notice
announcing the availability of the
6 The petition, submitted June 1, 2004, can be
viewed at https://www.standardsasap.org/
documents/rfdoe.pdf (last accessed August 18,
2010).
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framework document and a public
meeting to discuss the document. It also
requested public comment on the
document. 73 FR 54089 (September 18,
2008). The framework document
described the procedural and analytical
approaches that DOE anticipated using
to evaluate energy conservation
standards for refrigeration products and
identified various issues to be resolved
in conducting the rulemaking.
On September 29, 2008, DOE held the
framework document public meeting. At
that meeting, DOE discussed the issues
detailed in the framework document
and described the analyses the agency
planned to conduct during the
rulemaking. Through the public
meeting, DOE sought feedback from
interested parties on these subjects and
provided information regarding the
rulemaking process that DOE would
follow. Interested parties discussed the
following major issues at the public
meeting: Test procedure revisions;
product classes; technology options;
approaches to the engineering, life-cycle
cost, and payback period analyses;
efficiency levels analyzed in the
engineering analysis; and the approach
for estimating typical energy
consumption. At the meeting, and
during the related comment period,
DOE received many comments that
helped it identify and resolve issues
involved in this rulemaking.
DOE then gathered additional
information and performed preliminary
analyses for the purpose of developing
potential amended energy conservation
standards for refrigeration products.
This process culminated in DOE’s
announcement of the preliminary
analysis public meeting, at which DOE
would discuss and receive comments on
the following matters: The product
classes DOE analyzed; the analytical
framework, models, and tools that DOE
was using to evaluate standards; the
results of the preliminary analyses
performed by DOE; and potential
standard levels that DOE could
consider. 74 FR 58915 (November 16,
2009) (the November 2009 notice). DOE
also invited written comments on these
subjects and announced the availability
on its Web site of a preliminary
technical support document
(preliminary TSD) it had prepared to
inform interested parties and enable
them to provide comments. Id. (The
preliminary TSD is available at https://
www1.eere.energy.gov/buildings/
appliance_standards/residential/pdfs/
ref_frz_prenopr_prelim_tsd.pdf.)
Finally, DOE stated its interest in
receiving views concerning other
relevant issues that participants
believed would affect energy
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conservation standards for refrigeration
products, or that DOE should address in
this NOPR. Id. at 58917–18.
The preliminary TSD provided an
overview of the activities DOE
undertook in developing standards for
the refrigeration products, and
discussed the comments DOE received
in response to the framework document.
It also described the analytical
framework that DOE used (and
continues to use) in this rulemaking,
including a description of the
methodology, the analytical tools, and
the relationships among the various
analyses that are part of the rulemaking.
The preliminary TSD presented and
described in detail each analysis DOE
had performed up to that point,
including descriptions of inputs,
sources, methodologies, and results.
These analyses were as follows:
• A market and technology
assessment addressed the scope of this
rulemaking, identified the potential
classes for refrigeration products,
characterized the markets for these
products, and reviewed techniques and
approaches for improving their
efficiency;
• A screening analysis reviewed
technology options to improve the
efficiency of refrigeration products, and
weighed these options against DOE’s
four prescribed screening criteria: (1)
Technological feasibility, (2)
practicability to manufacture, install,
and service, (3) impacts on equipment
utility or equipment availability, (4)
adverse impacts on health or safety;
• An engineering analysis estimated
the increases in manufacturer selling
prices (MSPs) associated with more
energy-efficient refrigeration products;
• An energy use analysis estimated
the annual energy use in the field of
refrigeration products as a function of
efficiency levels;
• A markups analysis converted
estimated manufacturer selling price
(MSP) increases derived from the
engineering analysis to consumer prices;
• A life-cycle cost analysis calculated,
at the consumer level, the discounted
savings in operating costs throughout
the estimated average life of the
product, compared to any increase in
installed costs likely to result directly
from the imposition of a given standard;
• A payback period (PBP) analysis
estimated the amount of time it would
take consumers to recover the higher
expense of purchasing more energy
efficient products through lower
operating costs;
• A shipments analysis estimated
shipments of the refrigeration products
over the 30-year analysis period (2014–
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2043), which were used in performing
the national impact analysis (NIA);
• A national impact analysis assessed
the national energy savings, and the
national net present value of total
consumer costs and savings, expected to
result from specific, potential energy
conservation standards for refrigeration
products;
• A preliminary manufacturer impact
analysis took the initial steps in
evaluating the effects new efficiency
standards may have on manufacturers.
In the November 2009 notice, DOE
summarized the nature and function of
the following analyses: (1) Engineering,
(2) energy use characterization, (3)
markups to determine installed prices,
(4) LCC and PBP analyses, and (5)
national impact analysis. Id. at 58917.
The preliminary analysis public
meeting announced in the November
2009 notice took place on December 10,
2009. At this meeting, DOE presented
the methodologies and results of the
analyses set forth in the preliminary
TSD. Major topics discussed at the
meeting included test procedure
revisions, product classes (including
wine coolers, all-refrigerators,7 and
built-in refrigeration products), the use
of alternative foam blowing agents and
refrigerants, engineering analysis tools,
the use of VIPs, mark-ups, field energy
consumption, life-cycle cost inputs,
efficiency distribution forecasts, and
trial standard level selection criteria.
DOE also discussed plans for
conducting the NOPR analyses. The
comments received since publication of
the November 2009 notice, including
those received at the preliminary
analysis public meeting, have
contributed to DOE’s proposed
resolution of the issues in this
rulemaking. This NOPR quotes and
summarizes many of these comments,
and responds to the issues they raised.
A parenthetical reference at the end of
a quotation or paraphrase provides the
location of the item in the public record.
In response to the preliminary
analysis, DOE also received a comment
submitted by groups representing
manufacturers (Association of Home
Appliance Manufacturers, Whirlpool,
General Electric Company (GE),
Electrolux, LG Electronics, BSH,
Alliance Laundry, Viking Range, SubZero Wolf, Friedrich A/C, U-Line,
Samsung, Sharp Electronics, Miele, Heat
7 An ‘‘all-refrigerator’’ is defined as ‘‘an electric
refrigerator which does not include a compartment
for the freezing and long time storage of food at
temperatures below 32 °F (0.0 °C). It may include
a compartment of 0.50 cubic feet capacity (14.2
liters) or less for the freezing and storage of ice.’’
(10 CFR part 430, subpart B, appendix A1, section
1.4).
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Controller, AGA Marvel, Brown Stove,
Haier, Fagor America, Airwell Group,
Arcelik, Fisher & Paykel, Scotsman Ice,
Indesit, Kuppersbusch, Kelon,
DeLonghi); energy and environmental
advocates (American Council for an
Energy Efficient Economy, Appliance
Standards Awareness Project, Natural
Resources Defense Council, Alliance to
Save Energy, Alliance for Water
Efficiency, Northwest Power and
Conservation Council, Northeast Energy
Efficiency Partnerships); and consumer
groups (Consumer Federation of
America, National Consumer Law
Center). This collective set of comments,
which DOE refers to in this notice as the
‘‘Joint Comments’’ 8 recommends
specific energy conservation standards
for refrigeration products that, in the
commenters’ view, would satisfy the
requirements under EPCA. DOE neither
organized nor was a member of the
group but sent staff to observe some
meetings and made its contractors
available to perform data processing.
Consistent with its legal obligations
when developing an energy
conservation standard, DOE is providing
the public with the opportunity to
comment on the proposed levels that
DOE is considering adopting for
refrigeration products, which mirror
those recommended in the Joint
Comments. As DOE has not yet reached
a final decision on the levels it should
prescribe, DOE invites comment on
these proposed levels, possible
alternative levels, and all other aspects
presented in today’s NOPR.
III. General Discussion
The following section discusses
various technical aspects related to this
proposed rulemaking. In particular, it
addresses aspects involving the test
procedures for refrigeration products,
the technological feasibility of potential
standards to assign to these products,
and the potential energy savings and
economic justification for prescribing
the proposed amended standards for
refrigeration products.
A. Test Procedures
As noted above, DOE’s current test
procedures for refrigeration products
appear at 10 CFR part 430, subpart B,
appendices A1 (for refrigerators and
refrigerator-freezers) and B1 (for
freezers). DOE recently issued a NOPR
in which it proposed to amend these
appendices, and to create new
Appendices A and B, applicable to
8 DOE
Docket No. EERE–2008–BT–STD–0012,
Comment 49. DOE considered the Joint Comments
to supersede earlier comments by the listed parties
regarding issues subsequently discussed in the Joint
Comments.
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refrigerators/refrigerator-freezers and
freezers, respectively, for products
covered by today’s proposed standards,
(i.e., those manufactured on or after
January 1, 2014). 75 FR 29824 (May 27,
2010). While the proposed test
procedures would retain or revise many
of the provisions currently in
appendices A1 and B1, they would also
add some new procedures. Most of the
revisions and additions would apply to
all refrigeration products, and would be
reflected in both new appendices, as
follows: Updating references to the
Association of Home Appliance
Manufacturers (AHAM) HRF–1 test
standard; incorporating icemaking
energy use into the energy use metric for
products with automatic icemakers;
clarifying the procedures for test sample
preparation; modifying the test methods
for convertible compartments and
special-purpose compartments;
modifying the anti-sweat heater
definition to include those heaters that
prevent sweat (i.e., moisture
condensation) on interior surfaces;
establishing new compartment
temperatures and volume calculation
methods; modifying the test methods for
advanced defrost systems; eliminating
the optional third part of the test
method for products with variable
defrost systems; and adjusting and
correcting the various energy use
equations included in the test procedure
regulatory text. Id.
DOE also proposed to adopt language
in a new appendix A to incorporate test
methods for products equipped with
variable anti-sweat heater control
systems that are currently addressed in
waivers. These waivers apply only to
refrigerators and refrigerator-freezers. Id.
at 29835–37.
Finally, DOE proposed to amend
certain other provisions to clarify that
combination freezer-wine storage
products are not subject to the standards
for refrigerator-freezers and to require
manufacturers and private labelers to
include additional information when
they certify to DOE the compliance of
refrigeration products that use advanced
controls. Id. at 29829 and 29841–42.
The test procedure NOPR public
meeting was held June 22, 2010. DOE
received numerous comments from
stakeholders at this meeting, addressing
all aspects of the proposed test
procedure amendments. The comment
period for the test procedure rulemaking
ended on August 10, 2010. Id. at 29824.
1. Test Procedure Rulemaking Schedule
The preliminary analysis documents
were published, and the preliminary
analysis public meeting was held, prior
to publication of the test procedure
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NOPR describing the amended test
procedure on which the preliminary
analysis was based. Because of this
situation, AHAM commented that it was
difficult for it to comment fully on the
preliminary analysis because the
specific test procedure changes were not
yet known. (AHAM, Public Meeting
Transcript, No. 28 at p. 17) 9 Edison
Electric Institute (EEI) expressed
concern about completion of the energy
standards rulemaking, since the test
procedure NOPR had not yet been
published. (EEI, Public Meeting
Transcript, No. 28 at p. 25) The
Appliance Standards Awareness Project
(ASAP) commented that test procedure
rulemakings have been completed by
the time of the energy standards NOPR
in the past, and that this is a reasonable
approach. (ASAP, Public Meeting
Transcript, No. 28 at p. 26)
While DOE acknowledges the
advantages of publishing the test
procedure rulemaking prior to
discussing the preliminary analysis, the
agency is working diligently to complete
all of the rulemakings related to
refrigeration products within the
statutorily mandated schedule. DOE
notes that under EPCA, an amended or
new energy conservation standard may
not be prescribed unless a test
procedure for the regulated product has
been prescribed. See 42 U.S.C.
6295(o)(3). DOE has every intention of
complying with this requirement.
2. Icemaking
DOE received numerous comments
regarding energy use attributable to
icemaking during the preliminary
analysis phase of this rulemaking.
Stakeholders generally agreed that
icemaking energy use should be
incorporated into the energy use metric
for refrigeration products. American
Council for an Energy Efficient
Economy (ACEEE) and ASAP submitted
a joint comment (hereafter referred to as
ACEEE/ASAP) urging that icemaker
energy use and losses associated with
through-the-door ice and water service
be incorporated into the test method
and rulemaking. (ACEEE/ASAP, No. 43
at p. 1) 10 These commenters added that
water service as well as ice service
should be included in the refrigeration
product energy use metric. (Id. at 1–2)
A group of California utilities consisting
of Pacific Gas and Electric, San Diego
9 Comments made during the public meeting are
cited as (Commenter acronym, Public Meeting
Transcript, No. 28 at [pages in the transcript at
which the comment appears]).
10 Written comments are cited as (Commenter
acronym, No. [assigned comment number in the
docket] at p. [page number at which the comment
appears]).
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Gas and Electric, Southern California
Gas Company, and Southern California
Edison, collectively organized as the
California Investor Owned Utilities
(IOU), commented that the energy
associated with operating automatic ice
makers should be addressed, because
operational automatic ice makers
contribute significantly to the
refrigerator energy consumption. (IOU,
No. 36 at p. 2) IOU also commented that
energy use associated with water
dispensing should be considered in the
test procedure. (IOU, No. 36 at p. 6) The
Natural Resources Defense Council
(NRDC) agreed with the guidance DOE
developed on how to treat icemakers
during testing (75 FR 2122 (January 14,
2010)), and commented that the
guidance will be adequate for use in this
rulemaking. NRDC added that it is
imperative that DOE revise the test
procedure to include ice maker energy
usage in the next standard. (NRDC, No.
39 at p. 2) Support for incorporating
icemaking energy use explicitly in the
energy metric was also expressed by LG
Electronics U.S.A. (LG), Northeast
Energy Efficiency Partnerships (NEEP),
Northwest Power and Conservation
Council (NPCC), ASAP, and in
unpaginated comments submitted by
Sub Zero-Wolf, Inc. (Sub Zero). (LG, No.
41 at p. 1; NEEP, No. 38 at p. 1; NPCC,
No. 33 at p. 1; ASAP, Public Meeting
Transcript, No. 28 at p. 28; Sub Zero,
No. 40 at p. 2)
Regarding the inclusion of a method
in the test procedure for measuring the
energy use attributable to water
dispensing, DOE is unaware of any
publicly available information about the
daily water usage by consumers using
water dispenser-equipped refrigeration
products. DOE developed a preliminary
estimate for this energy use as follows.
Assuming an average consumption of
0.63 gallons per standard size
refrigerator per day,11 a water
temperature of 70 °F when entering the
system (typical household ambient
temperature to which the water in the
refrigerator supply tubing would
equilibrate between icemaking cycles)
and a dispensed temperature of 39 °F
(the standardized temperature for the
fresh food compartment in the HRF–1–
2008 test procedure), and a refrigeration
system EER 12 of 5 Btu/hr-W, this energy
11 Based on 0.22 gallons of drinking water per
person per day (Am J Physiol Regul Integr Comp
Physiol 283: R993–R1004, 2002.) and 2.89 people
per household with a standard sized refrigerator
(2005 RECS data for standard-size refrigerators with
TTD ice.).
12 EER, the energy efficiency ratio, is a measure
of the efficiency of a compressor or a refrigeration
system, being equal to the delivered cooling in
British Thermal Units per hour (Btu/hr) divided by
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59479
use is equal to 12 kWh per year, roughly
2.5 percent of the average energy use of
a typical refrigerator-freezer. Based on
these data, there appears to be limited
potential for savings from increasing the
efficiency of the cooling and processing
of the dispensed water. Although
solenoid valves are energized while
water is dispersed, the duration of valve
actuation is so short that the valves do
not contribute significantly to energy
use. The only significant energy use
attributable to water dispensation by the
refrigeration system is for cooling the
water. Unlike with the case of automatic
icemaking, in which electric heaters are
typically used to free ice from an ice
mold, there is no obvious portion of the
energy use that can be reduced or
eliminated by improving component
efficiency. Based on the limited amount
of available data, DOE currently lacks
sufficient information regarding the
level of water consumption associated
with water dispenser-equipped
refrigeration equipment to either
develop a test procedure or set a
standard within the context of the
agency’s current rulemaking activities.
DOE may consider the adoption of such
a method in a future rulemaking to
amend its test procedures.
Several stakeholders highlighted the
challenges involved in the development
of a test procedure for icemaking energy
use. AHAM commented that developing
a procedure to determine automatic
icemaking energy consumption would
be complex, and that any such
procedure must be robust and
repeatable. (AHAM, No. 34 at p. 2) GE
commented that it is critical that DOE
insist on a robust, repeatable procedure
that minimizes variability for
calculating icemaker energy prior to
inclusion in any standards. (GE, No. 37
at p. 1) LG commented on the
complexity of such a procedure and also
emphasized that any such procedure
that DOE adopts be verifiable,
repeatable, and reliable. (LG, No. 41 at
p. 3) Other stakeholders commenting on
the complexity of development of an
icemaking test procedure include Sub
Zero and AHAM. (Sub Zero, No. 40 at
p. 3; Sub Zero, Public Meeting
Transcript, No. 28 at p. 29; AHAM,
Public Meeting Transcript, at pp. 30, 31)
AHAM’s ongoing work to develop a
test procedure to measure icemaking
energy use was mentioned at the public
the compressor or system power input in Watts (W).
The value 5 Btu/hr-W is based on a typical EER of
5.5 Btu/hr-W for the compressor of a baseline
standard-size refrigerator (See NOPR TSD Chapter
5, Engineering Analysis, section 5.8.4), with some
reduction of this efficiency associated with the
additional power input of the evaporator and
condenser fans.
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Federal Register / Vol. 75, No. 186 / Monday, September 27, 2010 / Proposed Rules
meeting. (Public Meeting Transcript,
No. 28 at pp. 28–33) AHAM noted that
there was significant variation in the
initial measurements made by AHAM
members to assess a preliminary
icemaking energy use test procedure
and that additional work is required to
better understand the reasons for this
variation. (See ‘‘AHAM Update to DOE
on Status of Ice Maker Energy Test
Procedure,’’ 11/19/2009, No. 46) AHAM
further commented that the next step is
to complete round robin evaluation,
which is expected to take 3 to 4 months.
The initial measurements made by
AHAM members did not explore the
potential impact of volume or product
type on automatic ice maker energy use
and provided no indication of how
icemaker energy might be incorporated
into the baseline energy efficiency
curves. Additional testing to provide
this information is expected to take
another 4 months. (AHAM, No. 34 at p.
2) The projected date of completion of
this process, based on the January 15
date of the comments, was at best the
middle of August 2010.
Given the complexity of this test
procedure development work, many
stakeholders suggested that finalizing a
standard in 2010 based on a test
procedure which includes a
measurement of icemaking energy use is
not critical for purposes of setting
appropriate energy efficiency levels.
Stakeholders who held this view
included ACEEE/ASAP, GE, NRDC, and
Sub Zero. (ACEEE/ASAP, No. 43 at p.
1–2; GE, No. 37 at p. 1; NRDC, No. 39
at p. 2; Sub Zero, No. 40 at p. 3) NEEP
disagreed with this viewpoint and
commented that DOE should consider
imposing a deadline for the industry-led
process to finalize an updated test
procedure that incorporates icemaking
energy use, after which DOE should
quickly finalize a procedure to
incorporate into its regulations. NEEP
also suggested that a test procedure
update prior to promulgation of
standards was a more ideal solution.
(NEEP, No. 38 at p. 1) Sub Zero and
NEEP commented that a short delay in
publication of the final rule for this
rulemaking would be acceptable if
necessary to allow sufficient time to
develop the icemaking test procedure.
(Sub Zero, No. 40 at p. 3; NEEP, No. 38
at p. 2)
Several stakeholder comments
addressed details associated with an
icemaking test procedure. AHAM
commented that the energy use metric
should be expressed in annual kWh per
year. (AHAM, Public Meeting
Transcript, No. 28 at p. 32) The AHAM
draft proposal is based on converting a
measurement of the energy required to
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produce one pound of ice by a
production quantity of 1.8 pounds per
day to determine annual icemaking
energy use. (AHAM, No. 34 at p. 2) IOU
recommended consideration of either a
‘‘kWh per pound of ice’’ metric or a
‘‘kWh per year’’ metric. (IOU, No. 36 at
pp. 2–3) In light of these comments,
DOE proposes to establish an annual
energy use for ice that will be added to
the energy use measured using the
current test procedure (or an amended
version of the current procedure) to
provide a total annual energy use metric
that includes the energy associated with
icemaking.
Additionally, AHAM commented that
‘‘the test procedure may need to allow
manufacturers to subtract the
thermodynamic energy required to
convert water to ice, so that this energy
is not targeted for energy efficiency
improvements.’’ (AHAM, No. 34 at p. 2)
However, AHAM acknowledged that the
theoretical efficiency depends on the
Coefficient of Performance (COP) 13 of
the particular refrigerator-freezer, which
can vary. (Id.) Consideration of the COP
in this context is important, because the
AHAM comment implication is that the
thermodynamic energy required to
convert water to ice is independent of
refrigerator design. On the contrary, this
energy use is indirectly proportional to
the COP, which is a characteristic of the
refrigerator’s design. However, EPCA
requires that test procedures ‘‘shall be
reasonably designed to produce test
results which measure energy
efficiency, energy use * * * or
estimated annual operating cost of a
covered product during a representative
average use cycle or period of use
* * *’’ (42 U.S.C. 6293(b)(3)). This
statutory provision calls for measuring
energy use, and does not single out for
incorporation into the test procedure
only that portion of the energy use that
could be eliminated or reduced through
design modifications. DOE tentatively
interpreted this requirement to mean
that the test procedure must measure all
of the energy use associated with a
given product function.
LG commented that an icemaking test
procedure should consider the potential
overlap of icemaking and defrost
periods. (LG, No. 41 at p. 3) DOE
interprets this comment as addressing
the fact that achieving steady state
operation during icemaking may take a
long time to achieve—possibly longer
than the elapsed time between defrosts.
13 Coefficient of Performance, equal to cooling
energy delivered by the refrigeration product
divided by energy input. This is related to EER,
explained above, by the conversion of the units of
energy input from British Thermal Units (Btu) to
Watt-Hours (W-h).
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Hence, the energy use increment
associated with icemaking is difficult to
distinguish from the energy use
increment associated with defrost. DOE
is not at this time considering this level
of detail regarding a potential icemaking
test.
Both AHAM and Sub Zero mentioned
the need to consider manual as well as
automatic icemaking. (AHAM, Public
Meeting Transcript, No. 28 at p. 32; Sub
Zero, No. 40 at p. 3) DOE notes that
there is limited information available
regarding the energy use of automatic
icemakers, while there is no publicly
available information regarding the
energy use involved in manual
icemaking. Hence, DOE is examining
the possibility of incorporating the
energy use of automatic icemakers into
the energy use metric while leaving
open for the time being the treatment of
energy use related to manual icemaking.
DOE plans to incorporate icemaking
energy use into the energy use metric for
refrigeration products. However, DOE
acknowledges the challenges in
developing an accurate and repeatable
test procedure and the need to avoid
uncontrolled variability in energy test
results associated with adopting a
premature procedure. DOE also seeks to
address this aspect of energy
consumption and to improve the
accuracy of representations of energy
use (i.e., on the EnergyGuide label used
to inform consumers regarding product
energy use) and has attempted to lay the
initial foundations for an improved
measurement by proposing a fixed
placeholder representing icemaking
energy use in kWh per year for all
products equipped with an automatic
icemaker. 75 FR 29846–47 (May 27,
2010). The proposed placeholder value
is equal to the average reported by
AHAM of measurements made using a
draft icemaking energy use test
procedure. (‘‘AHAM Update to DOE on
Status of Ice Maker Energy Test
Procedure,’’ No. 46 at p. 11) DOE
intends to closely monitor industry
efforts in developing a method of
measuring icemaking energy use and
may propose the incorporation of such
a measurement into the test procedure
and energy conservation standard at the
appropriate time.
Stakeholders also commented
regarding the approach used to set
standards for icemaking energy use or to
adjustment of energy standards to
include icemaking energy use. DOE
sought input regarding an appropriate
method to establish maximum
icemaking energy use as a function of
product class and adjusted volume, as
well as the available technology options
to reduce icemaking energy use.
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(Preliminary Analysis Public Meeting
Presentation, No. 26 at p. 19) EEI
commented that maximum icemaking
energy is more a function of the number
and characteristics of occupants/users
than it is a function of volume. (EEI,
Public Meeting Transcript, No. 28 at p.
34) DOE agrees with this comment, but
notes that energy conservation
standards, defined by EPCA as ‘‘a
performance standard which prescribes
a minimum level of energy efficiency or
a maximum quantity of energy use
* * * for a covered product * * *’’ (42
U.S.C. 6291(6)(A)), do not address
characteristics of the product purchasers
or users. IOU commented that ice maker
efficiency is directly affected by
refrigeration system efficiency, ice
maker component efficiency, allowable
sub freezing temperature, and ice maker
type. (IOU, No. 36 at p. 6) Stakeholders
including AHAM, GE, and Whirlpool
commented that it is premature to
evaluate design options for reducing
icemaking energy use and/or to set
standards for icemaking at other than
current baseline levels. (AHAM, No. 34
at p. 3; AHAM, Public Meeting
Transcript, No. 28 at pp. 32, 33; GE, No.
37 at p. 1; Whirlpool, No. 31 at p. 5)
AHAM further elaborated that a
necessary first step before setting
standards for icemaking would be to
develop a robust test procedure and to
establish that function’s baseline energy
use. In AHAM’s view, the evaluation of
design options and the potential for
energy use reduction should be
considered for a future rulemaking after
fully demonstrating the validity of the
test procedure (AHAM, No. 34 at p. 3)
DOE agrees that proposing a standard
level for icemaking energy use is
premature prior to the development of
a test procedure that can be used to
evaluate baseline icemaking energy use.
EPCA prohibits the establishment of
energy conservation standards for
refrigeration products if no test
procedure has been prescribed. See 42
U.S.C. 6295(o)(3)(A). DOE’s proposed
approach of assigning a fixed quantity of
energy to icemaking in the test
procedure in lieu of a test that measures
each product’s icemaking efficiency for
comparison with a standard would
provide information to consumers
regarding the additional energy use
associated with icemaking, since the
energy use measurement reported on
EnergyGuide labels will include this
component. This proposed method
would also give the industry additional
time in which to perfect its test
procedure to address this particular
energy-consuming component.
The test procedure, which is the basis
for the engineering analysis, does not
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consider variation of icemaking energy
use as a function of product
characteristics (other than the presence
of an automatic icemaker). For that
reason, DOE stated during the
preliminary analysis public meeting that
the engineering analysis does not
consider icemaking. (Public Meeting
Transcript, No. 28 at p. 27) NPCC
pointed out that DOE’s energy use
analysis (see chapter 7 of the
preliminary TSD) does address
icemaking energy use through
application in the calculations of the
Usage Adjustment Factor (UAF) that
converts energy test measurements to
field energy use. (NPCC, Public Meeting
Transcript, No. 28 at p. 27) DOE agrees
that the usage adjustment factors (UAF)
incorporate an adjustment to include
icemaking energy use. (See Preliminary
TSD, No. 22 at p. 7–6.) In the
preliminary LCC analysis, DOE
calculated energy savings by
multiplying the energy use reduction
under consideration (e.g., 20-percent
energy use reduction) by multiplying
this percentage reduction by all of the
calculated baseline field energy use,
including icemaking energy use for
products having automatic icemakers. In
contrast, the NOPR analysis separated
icemaking energy use from
consideration of energy use reduction as
much as possible, which is consistent
with the proposal DOE is currently
considering to incorporate icemaking
energy use into the test procedure. This
process is described more fully in the
NOPR TSD.
3. Circumvention
Consumers Union submitted
comments that specifically addressed
circumvention. Key points made in its
submittal included the following:
• Test procedures need to keep up
with product development and must be
continually updated and strengthened.
Test procedures must be updated more
frequently. (Consumers Union, No. 44 at
pp. 5, 6)
• Regulations should explicitly
provide a procedure for DOE to quickly
close testing loopholes and to hold
manufacturers accountable for any
intentional manipulation of test
procedures. (Consumers Union, No. 44
at pp. 5, 6)
• The test procedure should require
compartment temperatures to be within
a smaller range of acceptable values,
such as within +/¥2° F of ideal storage
values. (Consumers Union, No. 44 at p.
5)
• The test procedure should reflect
typical consumer conditions by
explicitly forbidding any special energy
savings at test temperatures, settings, or
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59481
conditions that consumers are unlikely
to experience. (Consumers Union, No.
44 at p. 5)
DOE acknowledges the need to update
test procedures more frequently. DOE
also acknowledges that enforcement and
verification activities are needed to
ensure that manufacturers cannot
circumvent the test procedure. To this
end, DOE is examining a variety of
options to address these concerns and
notes that its concurrent test procedure
rulemaking would likely deal with these
issues. Additionally, by statute, the
agency is obligated to update its test
procedure at least once every seven
years, which DOE has every intention to
fulfill. See 42 U.S.C. 6293(b).
4. Variable Anti-Sweat Heater Control
Anti-sweat heaters are used to prevent
the condensation of moisture on
refrigeration product surfaces. Such
accumulation of moisture as liquid
droplets is undesirable because (1) It is
unsightly, (2) it encourages mold
growth, and (3) the water drops can fall
to the floor and create a slip hazard.
These heaters are often electricityconsuming resistance heaters. However,
many refrigeration products also use
waste heat from the refrigeration system
to provide anti-sweat heating functions.
This is accomplished by routing hot gas
or warm liquid refrigerant tubing in the
regions of the cabinet that require antisweat heating.
GE and AHAM both supported DOE’s
proposal to amend the current test
procedure to address the treatment of
products equipped with a variable antisweat heater control system. These
systems control anti-sweat heater
operation by reducing or eliminating
their energy use when ambient
conditions, such as humidity, indicate
that heater operation at full load is
unnecessary. (GE, No. 37 at p. 2; AHAM,
No. 34 at p. 10) DOE notes that, while
it plans to modify the current test
procedure to enable it to address
variable anti-sweat heater control
systems, the agency may choose not to
directly incorporate the current waiver
language covering these types of
systems into the test procedure. See,
e.g., variable antisweat heater waivers
published at 73 FR 10425 (February 27,
2008) and 74 FR 20695 (May 5, 2009).
DOE proposed as part of its test
procedure amendments to incorporate a
modified version of that procedure (see
75 FR 29835–37 (May 27, 2010)), and is
considering public comments in
finalizing those amendments.
5. Standby and Off Mode Energy Use
DOE also notes that EPCA, as
amended by EISA 2007, requires DOE to
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Federal Register / Vol. 75, No. 186 / Monday, September 27, 2010 / Proposed Rules
amend its test procedures for all covered
products, including those for
refrigeration products, to include
measurement of standby mode and off
mode energy consumption, except
where current test procedures fully
address such energy consumption. (42
U.S.C. 6295(gg)(2)) As indicated above,
DOE’s current test procedures for
refrigeration products fully address
standby and off mode energy use, and
any amended test procedure that DOE
adopts for these products will continue
to do so.
B. Technological Feasibility
1. General
In each standards rulemaking, DOE
conducts a screening analysis based on
information gathered on all current
technology options and prototype
designs that have the potential to
improve product or equipment
efficiency. To conduct the analysis, DOE
develops a list of design options for
consideration in consultation with
manufacturers, design engineers, and
other interested parties. DOE then
determines which of these means for
improving efficiency are technologically
feasible. DOE considers a design option
to be technologically feasible if it is
currently in use by the relevant
industry, or if a working prototype
exists. See 10 CFR part 430, subpart C,
appendix A, section 4(a)(4)(i) (providing
that ‘‘[t]echnologies incorporated in
commercially available products or in
working prototypes will be considered
technologically feasible.’’)
Once DOE has determined that
particular design options are
technologically feasible, it evaluates
each of these design options using the
following additional screening criteria:
(1) Practicability to manufacture, install,
or service; (2) adverse impacts on
product utility or availability; and (3)
adverse impacts on health or safety. (10
CFR part 430, subpart C, appendix A,
section 4(a)(4)). Section IV.B of this
notice discusses the results of the
screening analysis for refrigeration
products, particularly the designs DOE
considered, those it screened out, and
those that are the basis for the trial
standard levels (TSLs) in this
rulemaking. For further details on the
screening analysis for this rulemaking,
see chapter 4, Screening Analysis, of the
NOPR TSD.
2. Maximum Technologically Feasible
Levels
When DOE proposes to adopt (or not
adopt) an amended standard for a type
or class of covered product, it must
‘‘determine the maximum improvement
in energy efficiency or maximum
reduction in energy use that is
technologically feasible’’ for such
product. (42 U.S.C. 6295(p)(1))
Accordingly, DOE determined the
maximum technologically feasible
(hereafter max-tech) reductions in
energy use for refrigeration products in
the engineering analysis.
As described in the preliminary TSD,
DOE conducted a full analysis of a set
of product classes that comprise a large
percentage of product shipments in the
market today. DOE’s approach for
extending proposed standard levels
established for these product classes to
the non-analyzed product classes is
described in chapter 2, Analytical
Framework, of the preliminary TSD, in
section 2.15. However, this section of
this notice reports the max-tech
efficiency levels only for the directly
analyzed product classes.
DOE used the proposed test
procedures that would apply once
manufacturers must comply with the
new standard to determine the max-tech
efficiency levels of the directly analyzed
product classes. The efficiency levels
are defined as reductions in that portion
of the energy use not associated with
icemaking. As described in section III.A,
above, the energy use associated with
icemaking under the proposed test
procedure is a fixed quantity not
correlated with an efficiency level.
Separating this fixed quantity of energy
use from the definition of efficiency
level allows a more direct comparison of
products, irrespective of whether a
given product is equipped with an
automatic icemaker. This approach also
allows DOE to compare the efficiency
levels based on the proposed test
procedure (i.e., projections of possible
energy use reductions) against the
energy use based on the existing test
procedure and current standard.14
DOE used the full set of design
options considered applicable for these
products classes to determine the maxtech efficiency levels for the analyzed
product classes. (See chapter 5 of the
NOPR TSD, section 5.4.4.) Table III.1
lists the max-tech levels that DOE
determined for this rulemaking. The
table also presents the max-tech levels
that are commercially available. The
max-tech levels differ from those
presented in the preliminary TSD, and
are generally lower (i.e., the percent
energy use reductions are lower for the
NOPR analysis, thus the max-tech
energy use is higher). The reduction in
the max-tech efficiency levels is due to
the revisions DOE implemented in the
NOPR engineering analysis to address
new information obtained during this
phase of the work.
TABLE III.1—MAX-TECH EFFICIENCY LEVELS FOR THE REFRIGERATION PRODUCTS RULEMAKING
Efficiency level (percent
energy use reduction)
Product class
Description
DOE analysis
(in percent)
Max tech
commercially
available
(in percent)
Standard-Size Refrigerator-Freezers
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3 ........................
5 ........................
7 ........................
Refrigerator-freezers—automatic defrost with top-mounted freezer without through-the-door
ice service.
Refrigerator-freezers—automatic defrost with bottom-mounted freezer without through-thedoor ice service.
Refrigerator-freezers—automatic defrost with side-mounted freezer with through-the-door
ice service.
14 In other words, a product with energy usage
that is a certain percentage below the current energy
standard should remain the same percentage below
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the baseline energy use under the proposed test
procedure after subtracting icemaking energy use.
Hence, the max-tech levels expressed as percentage
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36
30
36
33
33
32
of energy use reduction should be the same for both
sets of test procedures.
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TABLE III.1—MAX-TECH EFFICIENCY LEVELS FOR THE REFRIGERATION PRODUCTS RULEMAKING—Continued
Efficiency level (percent
energy use reduction)
Product class
Description
DOE analysis
(in percent)
Max tech
commercially
available
(in percent)
Standard-Size Freezers
9 ........................
10 ......................
Upright freezers with automatic defrost ....................................................................................
Chest freezers and all other freezers except compact freezers ..............................................
44
41
27
16
59
42
27
23
28
27
31
27
22
21
27
27
Compact Products
11 ......................
18 ......................
Compact refrigerators and refrigerator-freezers with manual defrost ......................................
Compact chest freezers ............................................................................................................
Built-In Products
3A–BI ................
5–BI ..................
7–BI ..................
9–BI ..................
Built-In All-refrigerators—automatic defrost ..............................................................................
Built-In Refrigerator-freezers—automatic defrost with bottom-mounted freezer without
through-the-door ice service.
Built-In Refrigerator-freezers—automatic defrost with side-mounted freezer with throughthe-door ice service.
Built-In Upright freezers with automatic defrost .......................................................................
The max-tech efficiency levels
identified for commercially available
products are in most cases different
from the max-tech levels shown in
Table III.1. These levels are significantly
higher than the commercially available
max-tech levels for product classes 9
(upright freezers with automatic
defrost), 10 (chest freezers), 11 (compact
refrigerators and refrigerator-freezers
with manual defrost), and 18 (compact
chest freezers). DOE determined that
higher max-tech levels for these
products were possible because the
analysis. DOE created energy models for
the existing products and adjusted these
models to represent modified designs
using the screened-in design options.
The max-tech levels represent the most
efficient design option combinations
applicable for the analyzed products.
This process is described in the NOPR
TSD in chapter 5, Engineering Analysis
in sections 5.4.4 and 5.7. DOE
considered different sets of design
options for each product class, as
indicated in Table III.2,
commercially available products
generally do not use all of the energy
efficient design options considered in
the DOE max-tech analyses. Prototypes
with the DOE max-tech levels have not
been identified, but the design options
are all used in commercially available
products.
DOE determined the max-tech levels
using the EPA Refrigerator Analysis
(ERA) program to conduct energy
modeling. DOE conducted this energy
modeling for specific products
examined during the engineering
TABLE III.2—DESIGN OPTIONS CONSIDERED FOR MAX TECH
Design option
Product class
BLDC* fan
motors
Heat
exchanger
improvement
3 ....................................................................
5 ....................................................................
7 ....................................................................
9 ....................................................................
10 ..................................................................
11 ..................................................................
18 ..................................................................
3A–BI ............................................................
5–BI ..............................................................
7–BI ..............................................................
9–BI ..............................................................
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
Vacuum
insulation
panels
(VIPs)
Variable
speed
compressor
Adaptive
defrost
Variable
anti-sweat
heater
control
√
√
√
√
√
√
√
√
√
√
√
Thicker
walls
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
Isobutane
refrigerant
√
√
√
√
√
√
√
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* Brushless-Direct-Current.
Stakeholder comments and questions
regarding the preliminary analysis maxtech levels primarily address (a) The
validity of max tech that is calculated
based on technology options that are
used in commercialized products but
which is not achieved in actual
products or prototypes, (b) the validity
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of consideration of variable speed
compressors for compact products, (c)
whether some of the design options,
particularly heat exchanger size
increases, would fit physically in the
products, and (d) the validation of the
energy modeling predictions. Comments
falling under categories (b) through (d)
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address engineering analysis issues and
are discussed in section IV.C, below.
Some stakeholders questioned DOE’s
use of energy analysis based on design
options used in commercial products to
determine max-tech levels rather than
the maximum efficiency levels of
available products.
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AHAM questioned DOE’s use of the
max-tech evaluation. AHAM supports
DOE’s historical approach of using the
max-tech reference to identify those
units in the market that have achieved
the maximum efficiency. (AHAM, No.
34 at pp. 10, 15)
GE also pointed out the discrepancy
between the commercially available
max-tech level and the theoretical maxtech level. (GE, Public Meeting
Transcript, No. 28 at p. 77) GE
mentioned that DOE has not provided a
detailed comparison of the maximum
efficiency levels currently available in
the market with the model-based max
tech. (Id.) In written comments, GE also
stated that DOE should not use
theoretical max-tech levels not yet
proven as viable alternatives in the
marketplace and noted that there may
be some instances where the inclusion
of certain designs options may not yield
additive improvements in efficiency.
(GE, No. 37 at p. 2)
While DOE has often selected maxtech levels that are based on
commercially available efficiency levels,
max-tech selections are not required to
be limited to commercially available
products or prototypes. DOE follows a
prescribed method for evaluating
technologies, which is laid out in 10
CFR part 430, subpart C, appendix A.
When DOE evaluates design options in
ascertaining max-tech levels, these
options are ones that have been
incorporated into commercial products
or in working prototypes. See, e.g., 10
CFR part 430, subpart C, appendix A,
section 4(a)(4)(i) and 5(b)(1). The range
of candidate standard levels will
typically include the most energy
efficient combination of design options.
10 CFR part 430, subpart C, appendix A,
section 5(c)(3)(i)(A). Because all of the
design options represented by the maxtech levels examined by DOE are in use
in the marketplace, DOE is considering
max-tech levels that employ
combinations of these design options,
which, for some of the product classes,
are not currently found in the
marketplace. DOE considered in the
analysis whether the chosen design
options used for the max-tech analyses
can be combined and concluded that the
chosen combinations are valid. For
example, when considering VIPs, DOE
adjusted the analysis to remove some
conventional insulation, and when
considering variable-speed compressors,
DOE removed high-efficiency singlespeed compressor design options.
DOE requests comment on the maxtech levels identified and on the
combinations of design options
considered applicable to achieve maxtech designs. DOE requests that
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comments also address as appropriate
the differences in applicable design
options for different product classes.
See Issue 2 under ‘‘Issues on Which DOE
Seeks Comment’’ in section VII.E. Based
on comments received in response to
these issues, DOE may make
adjustments to its proposed levels.
C. Energy Savings
1. Determination of Savings
DOE used its NIA spreadsheet model
to estimate energy savings from
amended standards for the refrigeration
products that are the subject of this
rulemaking.15 For each TSL, DOE
forecasted energy savings beginning in
2014, the year that manufacturers would
be required to comply with amended
standards, and ending in 2043. DOE
quantified the energy savings
attributable to each TSL as the
difference in energy consumption
between the standards case and the base
case. The base case represents the
forecast of energy consumption in the
absence of amended mandatory
efficiency standards, and considers
market demand for more-efficient
products.
The NIA spreadsheet model calculates
the electricity savings in ‘‘site energy’’
expressed in kilowatt-hours (kWh). Site
energy is the energy directly consumed
by refrigeration products at the locations
where they are used. DOE reports
national energy savings on an annual
basis in terms of the aggregated source
(primary) energy savings, which is the
savings in the energy that is used to
generate and transmit the site energy.
(See TSD chapter 10.) To convert site
energy to source energy, DOE derived
annual conversion factors from the
model used to prepare the Energy
Information Administration’s (EIA)
Annual Energy Outlook 2010
(AEO2010).
2. Significance of Savings
As noted above, 42 U.S.C.
6295(o)(3)(B) prevents DOE from
adopting a standard for a covered
product if such standard would not
result in ‘‘significant’’ energy savings.
While the term ‘‘significant’’ is not
defined in the Act, the U.S. Court of
Appeals, in Natural Resources Defense
Council v. Herrington, 768 F.2d 1355,
1373 (DC Cir. 1985), indicated that
Congress intended ‘‘significant’’ energy
savings in this context to be savings that
were not ‘‘genuinely trivial.’’ The energy
savings for all of the TSLs considered in
this rulemaking are nontrivial, and,
therefore, DOE considers them
15 The NIA spreadsheet model is described in
section IV.G of this notice.
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‘‘significant’’ within the meaning of
section 325 of EPCA.
D. Economic Justification
1. Specific Criteria
As noted in section II.B, EPCA
provides seven factors to be evaluated in
determining whether a potential energy
conservation standard is economically
justified. (42 U.S.C. 6295(o)(2)(B)(i)) The
following sections discuss how DOE has
addressed each of those seven factors in
this rulemaking.
a. Economic Impact on Manufacturers
and Consumers
In determining the impacts of an
amended standard on manufacturers,
DOE first determines the quantitative
impacts using an annual cash-flow
approach. This step includes both a
short-term assessment—based on the
cost and capital requirements during the
period between the issuance of a
regulation and when entities must
comply with the regulation—and a longterm assessment over a 30-year analysis
period. The industry-wide impacts
analyzed include INPV (which values
the industry on the basis of expected
future cash flows), cash flows by year,
changes in revenue and income, and
other measures of impact, as
appropriate. Second, DOE analyzes and
reports the impacts on different types of
manufacturers, paying particular
attention to impacts on small
manufacturers. Third, DOE considers
the impact of standards on domestic
manufacturer employment and
manufacturing capacity, as well as the
potential for standards to result in plant
closures and loss of capital investment.
Finally, DOE takes into account
cumulative impacts of different DOE
regulations and other regulatory
requirements on manufacturers.
For individual consumers, measures
of economic impact include the changes
in LCC and the PBP associated with new
or amended standards. The LCC, which
is separately specified in EPCA as one
of the seven factors to be considered in
determining the economic justification
for a new or amended standard, 42
U.S.C. 6295(o)(2)(B)(i)(II), is discussed
in the following section. For consumers
in the aggregate, DOE also calculates the
national net present value of the
economic impacts on consumers over
the forecast period used in a particular
rulemaking.
b. Life-Cycle Costs
The LCC is the sum of the purchase
price of a product (including its
installation) and the operating expense
(including energy and maintenance and
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repair expenditures) discounted over
the lifetime of the product. The LCC
savings for the considered efficiency
levels are calculated relative to a base
case that reflects likely trends in the
absence of amended standards. The LCC
analysis requires a variety of inputs,
such as product prices, product energy
consumption, energy prices,
maintenance and repair costs, product
lifetime, and consumer discount rates.
DOE assumed in its analysis that
consumers will purchase the considered
products in 2014.
To account for uncertainty and
variability in specific inputs, such as
product lifetime and discount rate, DOE
uses a distribution of values with
probabilities attached to each value. A
distinct advantage of this approach is
that DOE can identify the percentage of
consumers estimated to receive LCC
savings or experience an LCC increase,
in addition to the average LCC savings
associated with a particular standard
level. In addition to identifying ranges
of impacts, DOE evaluates the LCC
impacts of potential standards on
identifiable subgroups of consumers
that may be disproportionately affected
by a national standard.
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
c. Energy Savings
While significant conservation of
energy is a separate statutory
requirement for imposing an energy
conservation standard, EPCA requires
DOE, in determining the economic
justification of a standard, to consider
the total projected energy savings that
are expected to result directly from the
standard. (42 U.S.C. 6295(o)(2)(B)(i)(III))
DOE uses the NIA spreadsheet results in
its consideration of total projected
energy savings.
d. Lessening of Utility or Performance of
Products
In establishing classes of products,
and in evaluating design options and
the impact of potential standard levels,
DOE sought to develop standards for
refrigeration products that would not
lessen the utility or performance of
these products. None of the TSLs
presented in today’s NOPR would
substantially reduce the utility or
performance of the products under
consideration in the rulemaking.
However, manufacturers may reduce the
availability of features that increase
energy use, such as multiple drawers, in
response to amended standards. (42
U.S.C. 6295(o)(2)(B)(i)(IV))
e. Impact of Any Lessening of
Competition
EPCA directs DOE to consider any
lessening of competition that is likely to
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result from standards. It also directs the
Attorney General of the United States
(Attorney General) to determine the
impact, if any, of any lessening of
competition likely to result from a
proposed standard and to transmit such
determination to the Secretary within 60
days of the publication of a proposed
rule, together with an analysis of the
nature and extent of the impact. (42
U.S.C. 6295(o)(2)(B)(i)(V) and (B)(ii))
DOE has transmitted a copy of today’s
proposed rule to the Attorney General
and has requested that the Department
of Justice (DOJ) provide its
determination on this issue. DOE will
address the Attorney General’s
determination in the final rule.
f. Need for National Energy
Conservation
Certain benefits of the proposed
standards are likely to be reflected in
improvements to the security and
reliability of the Nation’s energy system.
Reductions in the demand for electricity
may also result in reduced costs for
maintaining the reliability of the
Nation’s electricity system. DOE
conducts a utility impact analysis to
estimate how standards may affect the
Nation’s needed power generation
capacity.
Energy savings from the proposed
standards are also likely to result in
environmental benefits in the form of
reduced emissions of air pollutants and
greenhouse gases associated with energy
production. DOE reports the
environmental effects from the proposed
standards for refrigeration products, and
from each TSL it considered, in the
environmental assessment contained in
chapter 15 in the NOPR TSD. DOE also
reports estimates of the economic value
of emissions reductions resulting from
the considered TSLs.
g. Other Factors
EPCA allows the Secretary of Energy,
in determining whether a standard is
economically justified, to consider any
other factors that the Secretary deems to
be relevant. (42 U.S.C.
6295(o)(2)(B)(i)(VII)) In developing the
proposals of this notice, DOE has also
considered the comments of the
stakeholders, including those raised in
the Joint Comments.
2. Rebuttable Presumption
As set forth in 42 U.S.C.
6295(o)(2)(B)(iii), EPCA creates a
rebuttable presumption that an energy
conservation standard is economically
justified if the additional cost to the
consumer of a product that meets the
standard is less than three times the
value of the first-year of energy savings
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59485
resulting from the standard, as
calculated under the applicable DOE
test procedure. DOE’s LCC and PBP
analyses generate values used to
calculate the payback period for
consumers of potential amended energy
conservation standards. These analyses
include, but are not limited to, the 3year payback period contemplated
under the rebuttable presumption test.
However, DOE routinely conducts an
economic analysis that considers the
full range of impacts to the consumer,
manufacturer, Nation, and environment,
as required under 42 U.S.C.
6295(o)(2)(B)(i). The results of this
analysis serve as the basis for DOE to
definitively evaluate the economic
justification for a potential standard
level (thereby supporting or rebutting
the results of any preliminary
determination of economic
justification). The rebuttable
presumption payback calculation is
discussed in section IV.F.12 of this
NOPR and chapter 8 of the NOPR TSD.
IV. Methodology and Discussion
DOE used two spreadsheet tools to
estimate the impact of today’s proposed
standards. The first spreadsheet
calculates LCCs and payback periods of
potential new energy conservation
standards. The second provides
shipments forecasts, and then calculates
national energy savings and net present
value impacts of potential new energy
conservation standards. DOE also
assessed manufacturer impacts, largely
through use of the Government
Regulatory Impact Model (GRIM). The
two spreadsheets will be made available
online at the rulemaking Web site:
https://www1.eere.energy.gov/buildings/
appliance_standards/residential/
refrigerators_freezers.html.
Additionally, DOE estimated the
impacts on utilities and the
environment of energy efficiency
standards for refrigeration products.
DOE used a version of EIA’s National
Energy Modeling System (NEMS) for the
utility and environmental analyses. The
NEMS model simulates the energy
sector of the U.S. economy. EIA uses
NEMS to prepare its Annual Energy
Outlook, a widely known energy
forecast for the United States. The
version of NEMS used for appliance
standards analysis is called NEMS–
BT,16 and is based on the AEO version
with minor modifications.17 The
16 BT stands for DOE’s Building Technologies
Program.
17 The EIA allows the use of the name ‘‘NEMS’’
to describe only an AEO version of the model
without any modification to code or data. Because
the present analysis entails some minor code
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NEMS–BT offers a sophisticated picture
of the effect of standards because it
accounts for the interactions between
the various energy supply and demand
sectors and the economy as a whole.
A. Market and Technology Assessment
When beginning an energy
conservation standards rulemaking,
DOE develops information that provides
an overall picture of the market for the
products concerned, including the
purpose of the products, the industry
structure, and market characteristics.
This activity includes both quantitative
and qualitative assessments, based
primarily on publicly available
information. The subjects addressed in
the market and technology assessment
for this rulemaking include product
classes and manufacturers; quantities,
and types of products sold and offered
for sale; retail market trends; regulatory
and non-regulatory programs; and
technologies or design options that
could improve the energy efficiency of
the product(s) under examination. See
chapter 3, Market and Technology
Assessment, of the NOPR TSD for
further discussion of the market and
technology assessment.
Discussion presented in this section
of today’s NOPR primarily addresses the
scope of coverage of refrigeration
products and the product class
structure. Both of these issues were
discussed at length during the
preliminary analysis public meeting.
DOE is proposing several modifications
of the product class structure, as
discussed in section IV.A.2, Below.
1. Exclusion of Wine Coolers From This
Rulemaking
During the preliminary analysis, DOE
considered whether wine coolers are
covered products under EPCA, and
whether they would be considered in
this rulemaking. DOE modified the
definition of ‘‘Electric Refrigerator’’ on
November 19, 2001, by limiting the
definition to products designed for the
refrigerated storage of food at
temperatures above 32 °F and below
39 °F. 66 FR 57845, 57848 (November
19, 2001). The modification imposed an
upper limit on the applicable storage
temperature range, thus eliminating
wine storage products, which operate
with storage temperatures above 40 °F
(and generally near 55 °F) from
consideration as electric refrigerators.
The industry generally urged DOE to
consider wine coolers within the scope
of its rulemaking. (AHAM, No. 34 at p.
9; Sub Zero, Public Meeting Transcript,
No. 28 at p. 108; Sub Zero, No. 40 at p.
9; Whirlpool, No. 31 at p. 2) AHAM
further argued that DOE does have the
authority to regulate wine coolers, and
stated that regulation of wine coolers
under a DOE standard is important to
prevent manufacturers from having to
meet multiple State requirements.
(AHAM, Public Meeting Transcript, No.
28 at p. 36) Sub Zero suggested that
DOE establish a standard that is
consistent with current standards set by
the California Energy Commission (CEC)
and Natural Resources Canada (NRCan),
and also argued that no State or foreign
requirement should set a de facto
national standard for any appliance.
(Sub Zero, No. 40 at p. 9) Other
commenters, IOU and Energy Solutions,
representing Pacific Gas and Electric
(PG&E), supported DOE’s proposal.
(IOU, No. 36 at p. 12; PG&E, Public
Meeting Transcript, No. 28 at p. 36)
DOE notes that residential wine
coolers are appliances designed for the
storage of wine at a temperature of
approximately 55 °F. Because they are
neither designed for food storage, nor
maintain storage temperatures below 39
°F, they are not ‘‘electric refrigerators’’ as
defined in 10 CFR 430.2. Since EPCA
does not define the term ‘‘refrigerators’’
or ‘‘refrigeration products,’’ a definition
could be developed to account for those
products that operate with warmer
compartment temperature ranges,
including wine storage products. DOE
may consider such a change in a future
rulemaking.
2. Product Classes
In evaluating and establishing energy
conservation standards, DOE generally
divides covered products into classes by
the type of energy used, or by capacity
or other performance-related feature that
justifies a different standard for those
products. (See 42 U.S.C. 6295(q)). In
deciding whether a feature justifies a
different standard, DOE must consider
factors such as the utility of the feature
to users. (Id.) DOE normally establishes
different energy conservation standards
for different product classes based on
these criteria. The CFR sets forth 18
product classes for refrigerators,
refrigerator-freezers, and freezers.18
These classes are based on the following
characteristics: type of unit (refrigerator,
refrigerator-freezer, or freezer), size of
the cabinet (standard or compact), type
of defrost system (manual, partial, or
automatic), presence or absence of
through-the-door (TTD) ice service, and
placement of the fresh food and freezer
compartments for refrigerator-freezers
(top, side, bottom).
DOE proposes to create 19 new
product classes to account for the
increasingly wider number of variants of
products. Six new product classes were
discussed and proposed in the
preliminary analysis phase. Table IV.1
presents the product classes under
consideration in this rulemaking,
including both current and proposed
classes. Note that the designation of
some of the current product classes has
changed in order to address the
proposed division of these product
classes. The subsections below provide
additional details and discussion of
comments relating to the product
classes under consideration.
TABLE IV.1—PROPOSED PRODUCT CLASSES FOR REFRIGERATION PRODUCTS
Number
Product class
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Classes listed in the CFR
1
2
3
4
5
6
7
....................................
....................................
....................................
....................................
....................................
....................................
....................................
Refrigerators and refrigerator-freezers with manual defrost.
Refrigerator-freezers—partial automatic defrost.
Refrigerator-freezers—automatic defrost with top-mounted freezer without an automatic icemaker.
Refrigerator-freezers—automatic defrost with side-mounted freezer without an automatic icemaker.
Refrigerator-freezers—automatic defrost with bottom-mounted freezer without an automatic icemaker.
Refrigerator-freezers—automatic defrost with top-mounted freezer with through-the-door ice service.
Refrigerator-freezers—automatic defrost with side-mounted freezer with through-the-door ice service.
modifications and runs the model under various
policy scenarios that deviate from AEO
assumptions, the name ‘‘NEMS–BT’’ refers to the
model as used here. For more information on
NEMS, refer to The National Energy Modeling
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System: An Overview, DOE/EIA–0581 (98)
(Feb.1998), available at: https://tonto.eia.doe.gov/
FTPROOT/forecasting/058198.pdf.
18 Title 10—Energy, Chapter II—Department of
Energy, Part 430—Energy Conservation Program for
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Consumer Products, Subpart A—General
Provisions, Section 430.32—Energy and Water
Conservation Standards and Effective Dates.
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TABLE IV.1—PROPOSED PRODUCT CLASSES FOR REFRIGERATION PRODUCTS—Continued
Number
Product class
8 ....................................
9 ....................................
10 ..................................
11 ..................................
12 ..................................
13 ..................................
14 ..................................
15 ..................................
16 ..................................
17 ..................................
18 ..................................
Upright freezers with manual defrost.
Upright freezers with automatic defrost without an automatic icemaker.
Chest freezers with manual defrost and all other freezers except compact freezers.
Compact refrigerators and refrigerator-freezers with manual defrost.
Compact refrigerator-freezers—partial automatic defrost.
Compact refrigerator-freezers—automatic defrost with top-mounted freezer.
Compact refrigerator-freezers—automatic defrost with side-mounted freezer.
Compact refrigerator-freezers—automatic defrost with bottom-mounted freezer.
Compact upright freezers with manual defrost.
Compact upright freezers with automatic defrost.
Compact chest freezers.
Product classes proposed to be established in this rulemaking and introduced in the preliminary TSD
1A ..................................
3A ..................................
5A ..................................
10A ................................
11A ................................
13A ................................
All-refrigerators—manual defrost.
All-refrigerators—automatic defrost.
Refrigerator-freezers—automatic defrost with bottom-mounted freezer with through-the-door ice service.
Chest freezers with automatic defrost.
Compact all-refrigerators—manual defrost.
Compact all-refrigerators—automatic defrost.
Additional product classes proposed to be established in this rulemaking
3–BI ...............................
3I ...................................
3I–BI ..............................
3A–BI ............................
4I ...................................
4–BI ...............................
4I–BI ..............................
5I ...................................
5–BI ...............................
5I–BI ..............................
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5A–BI ............................
7–BI ...............................
9–BI ...............................
Built-in refrigerator-freezer—automatic defrost with top-mounted freezer without an automatic icemaker.
Refrigerator-freezers—automatic defrost with top-mounted freezer with an automatic icemaker without through-thedoor ice service.
Built-in refrigerator-freezers—automatic defrost with top-mounted freezer with an automatic icemaker without throughthe-door ice service.
Built-in all-refrigerators—automatic defrost.
Refrigerator-freezers—automatic defrost with side-mounted freezer with an automatic icemaker without through-thedoor ice service.
Built-in refrigerator-freezers—automatic defrost with side-mounted freezer without an automatic icemaker.
Built-in refrigerator-freezers—automatic defrost with side-mounted freezer with an automatic icemaker without throughthe-door ice service.
Refrigerator-freezers—automatic defrost with bottom-mounted freezer with an automatic icemaker without through-thedoor ice service.
Built-in refrigerator-freezers—automatic defrost with bottom-mounted freezer without an automatic icemaker.
Built-in refrigerator-freezers—automatic defrost with bottom-mounted freezer with an automatic icemaker without
through-the-door ice service.
Built-in refrigerator-freezer—automatic defrost with bottom-mounted freezer with through-the-door ice service.
Built-in refrigerator-freezers—automatic defrost with side-mounted freezer with through-the-door ice service.
Built-in upright freezers with automatic defrost without an automatic icemaker.
DOE proposed six new product
classes in the preliminary TSD. Two of
these, product class 5A, ‘‘automatic
defrost refrigerator-freezers with bottommounted freezer with through-the-door
ice service,’’ and product class 10A,
‘‘chest freezers with automatic defrost,’’
were identified in the framework
document as product classes 19 and 20.
DOE modified the designation of these
product classes in order to maintain
consistency with the product class
designations adopted by Canada. DOE
received comments from AHAM and
Whirlpool supporting this modification.
(AHAM, Public Meeting Transcript, No.
28 at pp. 40; AHAM, No. 34 at p. 3;
Whirlpool, No. 31 at p. 1)
Four additional product classes
proposed in the preliminary TSD are allrefrigerators. As described below, the
proposed new test procedure has led to
DOE’s proposal to establish separate
product classes for these products.
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As part of today’s NOPR, DOE
proposes 13 additional new product
classes. These classes are based on
incorporation of icemaking energy use
into the test procedure, and the need to
address the different consumer utility
and energy use characteristics of builtin products.
EPCA requires that the establishment
of separate product classes be based on
either (A) consumption of a different
kind of energy from that consumed by
other covered products within such type
(or class); or (B) a capacity or other
performance-related feature which other
products within such type (or class) do
not have, where such feature justifies a
higher or lower standard from that
which applies to other products within
such type (or class). (42 U.S.C. 6295(q)).
The second of these criteria is
applicable to all of the new product
classes proposed in this rulemaking.
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a. French Door Refrigerators With
Through-the-Door Ice Service
DOE proposes to establish a new
product class 5A (refrigerator-freezers—
automatic defrost with bottom-mounted
freezer with through-the-door ice
service). Most, if not all, products of this
class have a pair of French doors rather
than a single door serving the upper
fresh food compartment. Products of
class 5A have TTD ice service features
which are not present in current
product class 5 (refrigerator-freezers—
automatic defrost with bottom-mounted
freezer without through-the-door ice
service). These added features increase
energy use because of the thermal load
associated with the TTD dispenser
penetration and the anti-sweat heater
energy generally used in this area of the
product. See, e.g., Decision and Order
(Maytag Corporation), Office of Hearings
and Appeals, Case No. TEE–0022
(published August 11, 2005) (granting
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exception relief to Maytag and creating
a revised energy equation to permit the
sale of refrigerator-freezers equipped
with a bottom-mounted freezer and
through-the-door ice service). Hence,
because of the presence of this
capability, DOE has determined that
these unique features merit a separate
product class and justify a separate
maximum energy use standard.
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b. Chest Freezers With Automatic
Defrost
Products of class 10A (chest freezers
with automatic defrost) include an
automatic defrost function, a feature not
present in chest freezers with manual
defrost. Automatic, as opposed to
manual, defrost is recognized as a
feature with distinct consumer utility
that increases energy use, justifying a
separate energy use standard. See, e.g.,
Decision and Order (Electrolux Home
Products, Inc.), Office of Hearings and
Appeals, Case No. TEE–0012 (published
September 13, 2004).
c. All-Refrigerators
DOE proposes establishing four new
all-refrigerator product classes to
separate these products from their
current product classes. These current
product classes—1 (refrigerators and
refrigerator-freezers with manual
defrost), 3 (refrigerator-freezers—
automatic defrost with top-mounted
freezer without through-the-door ice
service and all-refrigerators—automatic
defrost), 11 (compact refrigerators and
refrigerator-freezers with manual
defrost), and 13 (compact refrigeratorfreezers—automatic defrost with topmounted freezer and compact allrefrigerator—automatic defrost)—
include refrigerators with freezer
compartments (‘‘basic refrigerators’’),
refrigerator-freezers, and allrefrigerators. The proposed test
procedure changes described in section
III.A will result in significantly higher
measured energy use for basic
refrigerators and refrigerator-freezers,
and somewhat less energy use for allrefrigerators. At this time, DOE believes
that these differences in energy use
characteristics under the proposed new
test procedures, combined with the
distinct utility difference associated
with presence of a freezer compartment
(of 0.5 cubic foot size or greater) satisfy
the criteria under EPCA to establish
separate product classes. (See 42 U.S.C.
6295(q)(1)(B)). DOE received comments
supporting this proposal from AHAM
and Whirlpool (AHAM, Public Meeting
Transcript, No. 28 at p. 40; AHAM, No.
34 at p. 4; Whirlpool, Public Meeting
Transcript, No. 28 at pp. 41–42)
Whirlpool clarified in written comments
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that separate product classes should not
be added for multi-door refrigerators
(Whirlpool, No. 31 at p. 1).
DOE’s proposal to separate allrefrigerators from the product classes
that currently include all-refrigerators,
refrigerator-freezers, and basic
refrigerators is based on the
performance afforded by the freezer
compartments of refrigerator-freezers
and basic refrigerators. All-refrigerators
were not explicitly mentioned when the
1990 energy standard was established.
54 FR 6062, 6077 (February 7, 1989).
Product class 1 includes all-refrigerators
with manual defrost, since ‘‘allrefrigerator’’ is a sub-category of
‘‘refrigerator.’’ That final rule did not
explicitly recognize the existence of allrefrigerators with automatic defrost. (Id.)
These products were subsequently
added to product class 3 starting with
the 1993 standard. 54 FR 47916
(November 17, 1989). The NOPR for that
final rule, made this change in response
to comments received from Whirlpool
and AHAM. 53 FR 48798, 48809
(December 2, 1988). When compact
products were later separated from
standard-size products with the 2001
standard, the compact all-refrigerators
became part of product classes 11 (for
manual defrost products) and 13 (for
automatic defrost products). 62 FR
23102 (April 28, 1997).
Under the proposed test procedures
that underpin today’s proposed levels,
the energy use characteristics of allrefrigerators will not be consistent with
the refrigerator-freezers and basic
refrigerators of the same current product
classes. Specifically, the measured
energy use of all-refrigerators is
expected to decrease under the
proposed new test procedures, while the
measured energy use of refrigeratorfreezers and basic refrigerators is
expected to increase significantly (See
the preliminary TSD chapter 5,
Engineering Analysis, section 5.4.2.1).
Since the freezer compartments of
refrigerator-freezers and basic
refrigerators provide a different level of
consumer utility than all-refrigerators,
and because the product differences also
contribute to different efficiency
characteristics, DOE tentatively believes
that separating these product classes is
justified under EPCA. See 42 U.S.C.
6295(q).
With respect to the treatment of those
products equipped with off-cycle
defrost, DOE sought comment on
whether stakeholders agree with the
agency’s interpretation that this feature
is a form of automatic defrost and
whether the proposed product class 1A
(all-refrigerators with manual defrost) is
needed. In products with off-cycle
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defrost, the evaporator warms above
freezing temperature when the
compressor turns off, thus allowing the
frost to melt. Such defrost systems are
used only in all-refrigerators or fresh
food compartments of refrigeratorfreezers, because the compartment
temperature must be above 32 °F for the
evaporator to warm above freezing. The
proposed product class 1A includes
standard-size all-refrigerators with
manual defrost. If off-cycle defrost is
treated as automatic defrost rather than
manual defrost, product class 1A would
consist primarily of refrigerators with
roll-bond evaporators enclosing freezer
compartments with a size of less than
0.5 cubic foot. During the preliminary
analysis discussion, DOE was unaware
of whether standard-size products with
such small freezer compartments exist
and requested comment on these issues
for this reason.
AHAM commented during the public
meeting that it considers off-cycle
defrost to be automatic defrost, but that
it was not aware of any all-refrigerator
products with manual defrost (AHAM,
Public Meeting Transcript, No. 28 at p.
40) However, Sanyo E&E Corporation
(Sanyo) indicated in written comments
that it manufacturers such products
(Sanyo, No. 32 at p. 3) Based on this
information, DOE proposes that product
class 1A be established in addition to
the other all-refrigerator product classes.
ASAP urged DOE to avoid
introducing too many product classes,
and that streamlining product classes
has been shown to reduce overall energy
consumption. (ASAP, Public Meeting
Transcript, No. 28 at p. 41) DOE
believes that each of its proposed
product classes is needed to ensure that
meaningful efficiency levels will be
established for each of these products.
Because the measured energy use of
products with freezer compartments
larger than 0.5 cubic foot is expected to
increase roughly 15 percent under the
proposed new test procedure and the
energy use of all-refrigerators is
expected to decrease roughly 3 percent
(see chapter 5, Engineering Analysis, of
the preliminary TSD, section 5.4.2.1),
the energy use characteristics of the
former group of products will determine
the new standards for these product
classes. The proposed test procedure
would be more representative of field
energy use differences of these product
classes and would show higher energy
use for basic refrigerators and
refrigerator-freezers than allrefrigerators. Accordingly, by DOE’s
estimates, the potential energy savings
associated with all-refrigerators
resulting from the new energy standard
would be roughly 18 percent less if DOE
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retains the current product class
structure than they would be if DOE
establishes separate all-refrigerator
product classes.
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d. Products With Automatic Icemakers
The test procedure proposed to apply
to refrigeration products covered under
the proposed new energy conservation
standards incorporates energy use
associated with automatic icemaking. 75
FR 29846 (May 27, 2010). DOE
considers an automatic icemaker to be a
feature that provides unique consumer
utility. Products equipped with an
automatic icemaker would have energy
characteristics that are distinct from
those without one because the energy
use measured under the proposed test
procedure depends on the presence of
an automatic icemaker. Therefore, DOE
tentatively concludes that establishing
product class distinctions based on the
presence of an automatic icemaker is
justified. (See 42 U.S.C. 6295(q).)
Some of the existing product classes
denote products that inherently have
automatic icemakers. These include
product classes 6 (refrigerator-freezers—
automatic defrost with top-mounted
freezer with through-the-door ice
service) and 7 (refrigerator-freezers—
automatic defrost with side-mounted
freezer with through-the-door ice
service). However, some of the other
product classes denote products that
may or may not include automatic
icemakers. For these products, DOE
proposes to establish new product
classes, as indicated in Table IV.1,
above. These proposed new product
classes include conventional (freestanding) and built-in classes of
refrigerator-freezers with automatic
defrost. Built-in product classes are
discussed further in section IV.A.2.e
below.
DOE requests comments on its
proposal to establish product classes for
products with automatic icemakers,
including DOE’s proposed approach to
account for icemakers in the product
class structure. See Issue 3 under ‘‘Issues
on Which DOE Seeks Comment’’ in
section VII.E of this NOPR. The classes
and levels that DOE ultimately adopts
may be adjusted from the proposal
based on the comments an information
DOE receives and gathers.
e. Built-In Products
DOE received several comments on
the possible establishment of separate
product classes for built-in refrigeration
products. Sub Zero supported
establishing separate product classes,
citing (i) inherent design differences
between built-in and free-standing
products that make attaining higher
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efficiency levels more difficult for builtins (the efficiency level difference was
quantified as about 15 percent), (ii)
limited design options for improving
built-in unit efficiency, (iii) the unique
utility of these products, not offered by
conventional units, which, in Sub
Zero’s view, satisfies the criteria under
EPCA to justify creating a new product
class, and (iv) the precedent set in the
previous refrigeration product
rulemaking, where separate product
classes were established for compact
refrigerators. (Sub Zero, Public Meeting
Transcript, No. 28 at pp. 101–04; Sub
Zero, No. 40 at pp. 5–7) In Sub Zero’s
view, the unique consumer utility
offered by built-ins is their ability to fit
seamlessly into the surrounding kitchen
cabinetry. (Sub-Zero, No. 40 at p. 6) Sub
Zero also commented that built-ins have
numerous differences when compared
to their free-standing counterparts.
Typically, built-in units have more
doors and drawers than other products,
and may also have glass doors and
several different temperature
compartments. (Id.) Sub Zero supported
these statements with additional
comments and concluded that DOE’s
decision on whether to create product
classes for built-in units is pivotal to
Sub Zero’s ability to compete in the
market. (Sub Zero, Public Meeting
Transcript, No. 28 at p. 104; Sub Zero,
No. 40 at p. 7)
AHAM, Whirlpool, and Sanyo all
submitted comments supporting Sub
Zero’s request for separate product
classes for built-in units. (AHAM,
Public Meeting Transcript, No. 28 at pp.
104–05; AHAM, No. 34 at p. 8;
Whirlpool, No. 31 at p. 4; and Sanyo,
No. 32 at p. 2) AHAM supported Sub
Zero’s statement that built-in products
provide an important utility to a subset
of refrigeration product consumers.
(AHAM, No. 34 at p. 8) Whirlpool
agreed that the characteristics of builtin units are sufficiently different from
free-standing models, and noted that
built-ins have significantly different cost
requirements to reach higher
efficiencies. (Whirlpool, No. 31 at p. 4)
Sanyo stated that the design issues
affecting standard-sized built-in models
affect compact built-ins as well. (Sanyo,
No. 32 at p. 2)
To address the built-in issue, AHAM
suggested a definition for built-in
products:
Refrigerators, freezers and refrigerators
with freezer units that are 7.75 cubic feet or
greater; are totally encased by cabinetry or
panels by either accepting a custom front
panel or being equipped with an integral
factory-finished face; are intended to be
securely fastened to adjacent cabinetry, walls
or floor; has sides which are not fully
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59489
finished and are not intended to be visible
after installation.
(AHAM, No. 34 at p. 8)
Despite these comments in favor of
establishing a separate built-in class,
DOE also received a number of
comments opposing this approach. In
their joint comments, ACEEE and ASAP
voiced concern that lower standards for
built-in products would lead to a
consumer shift toward the built-in
segment, thereby reducing the projected
energy savings from the standard.
(ACEEE/ASAP, No. 43 at p. 5) IOU
agreed with the ACEEE/ASAP concern
regarding an increasing built-in market
share and noted that the incremental
cost and associated price increase that
manufacturers would incur to design
built-in products that would satisfy the
same level of efficiency as their freestanding counterparts is likely to be
small when compared to the final retail
price. Additionally, IOU, along with
Earthjustice and NRDC, indicated that
built-in products provide essentially the
same amenity and service as freestanding products, and do not warrant
separate product classes on the basis of
offering a unique customer utility. (IOU,
No. 36 at p. 11; Earthjustice, No. 35 at
pp. 1–5; NRDC, No. 39 at p. 2)
Requirements for consideration of
separate product classes are addressed
in 42 U.S.C. 6295(q). That section
provides that when creating a separate
class of products, certain criteria must
be met:
(q) Special rule for certain types or classes
of products.
(1) A rule prescribing an energy
conservation standard for a type (or class) of
covered products shall specify a level of
energy use or efficiency higher or lower than
that which applies (or would apply) for such
type (or class) for any group of covered
products which have the same function or
intended use, if the Secretary determines that
covered products within such group—
(A) Consume a different kind of energy
from that consumed by other covered
products within such type (or class); or
(B) Have a capacity or other performancerelated feature which other products within
such type (or class) do not have and such
feature justifies a higher or lower standard
from that which applies (or will apply) to
other products within such type (or class).
In making a determination under this
paragraph concerning whether a
performance-related feature justifies the
establishment of a higher or lower standard,
the Secretary shall consider such factors as
the utility to the consumer of such a feature,
and such other factors as the Secretary deems
appropriate.
(2) Any rule prescribing a higher or lower
level of energy use or efficiency under
paragraph (1) shall include an explanation of
the basis on which such higher or lower level
was established.
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(42 U.S.C. 6295(q))
Based on the available facts currently
before DOE, built-in products appear to
provide unique consumer utility by
enabling consumers to build these
products seamlessly into their kitchen
cabinetry. These products are designed
with standard dimensions to fit
standard cabinet sizes, including a
shallow depth of 24 inches. As Sub-Zero
pointed out, many of the design
differences that permit this capability
also have an impact on energy use.
DOE’s analysis confirms the increased
difficulty these products have as
compared with freestanding units in
achieving further reductions in energy
use. This information is presented in
detail in the NOPR TSD, and some of
the information is summarized below in
this section.
However, the use of glass doors or
additional doors and drawers do not
appear to be unique to built-in products.
DOE’s Web site research of the product
offerings of four built-in manufacturers
(Sub Zero, GE Monogram, Kitchenaid,
and Viking, Web sites accessed June 3,
2010) showed that most built-in
products do not have these features
(‘‘Online Research on Built-in
Refrigeration Features’’, No. 51). Table
IV.2 shows the results of a review of
built-in products on the Web sites of
these four major manufacturers of builtin refrigeration products. A very limited
number of the available products (13 out
of 116) had these special features.
Additionally, DOE’s review of product
offerings of conventional free-standing
products shows that many product
offerings have French doors or multiple
drawers. Because these features are
neither exclusive to built-ins nor shared
by a vast majority of built-ins, DOE does
not consider these features to be
particularly relevant to the
consideration of the consumer utility
provided by built-in products.
TABLE IV.2—BUILT-IN PRODUCT SPECIAL FEATURES
Glass window
One extra drawer
French doors
One extra door and three
extra drawers
X
X
...........................................
...........................................
X
...........................................
...........................................
...........................................
X
...........................................
X
...........................................
...........................................
X
Number of products
3
1
6
2
1
No special features
103
Total number of products
116
Note: Based on products on the Web sites of four key manufacturers of built-in refrigeration products.
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
As noted above, in addition to
providing special consumer utility,
EPCA requires that the consumer utility
offered by the product form the basis for
the different efficiency characteristics
that would merit the creation of a
separate product class. Sub Zero’s
comments to DOE have enumerated the
design differences associated with the
utility provided by built-in products
that affect their energy efficiency,
including the following:
1. Built-ins are typically constrained by
kitchen cabinetry, which can increase the
exterior surface area and the door perimeter
length per interior volume, and also limit
manufacturers’ ability to increase wall
thickness for built-in products more so than
for conventional products because depth
increase is limited by the standard cabinetry
depth.
2. Built-ins have more complex hinge
motion to avoid adjacent cabinets, which
increases the size of the hinge hardware
embedded in the cabinet walls, thus
increasing thermal loss.
3. Air flow is more restricted for built-ins,
since the installation imposes more limits on
access for air movement. Condenser air flow
is often in and out of the front of the
condenser area, thus reducing condenser air
flow rate.
(Sub-Zero, No. 40 at p. 6)
In addition, some built-in products
use hot gas rather than warm liquid
anti-sweat heating loops. Nearly all
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conventional free-standing products
with refrigerant anti-sweat loop use
warm liquid. Warm liquid loops use
refrigerant liquid that has left the
condenser to warm the surfaces in
question, while hot gas loops use hot
gas that has not yet entered the
condenser. Because the hot gas
refrigerant is at a higher temperature
than the warm liquid used in a warm
liquid loop, it can transfer significantly
more heat to the heated surface and, in
turn, to the cabinet interior. Hot gas
loops are sometimes used in built-ins
because the paneling mounted on the
doors blocks the door frame surfaces
from being warmed by ambient air,
which more readily leads to
condensation during field use (i.e., in a
customer’s home). This design can
increase cabinet load, resulting in a
higher measured energy use.19
DOE analyzed four built-in products
for the NOPR to determine whether
their efficiency characteristics differ
significantly from those of conventional
free-standing products. These four
products represent four key product
classes for built-in products, all of
standard (not compact) size: All19 Cabinet load refers to the thermal load (heat)
entering the cabinet. The refrigeration system must
remove this load from the cabinet to maintain
compartment temperatures, and it expends energy
in doing so.
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refrigerator—automatic defrost
(proposed product class 3A),
refrigerator-freezers—automatic defrost
with bottom-mounted freezer without
through-the-door ice service (product
class 5), refrigerator-freezers—automatic
defrost with side-mounted freezer with
through-the-door ice service (product
class 7), and upright freezers with
automatic defrost (product class 9). DOE
compared the results of these analyses
with those conducted for conventional
(free-standing) products for product
classes 3 (refrigerator-freezer—
automatic defrost with top-mounted
freezer without through-the-door ice
service), 5, 7, and 9.
Product class 3 under the current
standard includes both all-refrigerator—
automatic defrost and refrigeratorfreezer—automatic defrost with topmounted freezer without through-thedoor ice service. Because there are very
few shipments of built-in top-mount
refrigerators, and all-refrigerators are a
minority product for the free-standing
market, DOE compared a conventional
top-mount refrigerator with the built-in
all-refrigerator.
DOE analyzed two conventional
products of each examined product
class. The max-tech levels for the
analyzed built-ins and conventional
products are compared in Table IV.3.
The max-tech levels for the built-in
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products are significantly lower than
those for the conventional products, by
roughly 10 percent for the refrigeratorfreezers (product classes 5 and 7) and 15
percent for the upright freezers (product
class 9). The difference is greater for
upright freezers because DOE
considered wall thickness increases
appropriate for conventional upright
freezers but not for built-in upright
freezers, due to the limited-space
kitchen installation typical for built-in
upright freezers.
TABLE IV.3—MAX-TECH DIFFERENCES BETWEEN BUILT-IN AND CONVENTIONAL PRODUCTS
Built-in: 3A
conventional: 3
Product class
Design Options ..................
•
•
•
•
5
(see Note 1)
Larger Heat Exchangers
BLDC Fan Motors .........
VIPs (see Note 2) .........
Variable-Speed Compressors.
• Adaptive Defrost ............
7
Larger Heat Exchangers
BLDC Fan Motors .........
VIPs (see Note 2) .........
Variable-Speed Compressors.
• Adaptive Defrost ............
• Variable Anti-Sweat
Heater Control (see
Note 4).
• Larger Heat Exchangers..
• BLDC Fan Motors. ........
• VIPs (see Note 2). ........
• Variable-Speed Compressors..
• Adaptive Defrost. ...........
• Variable Anti-Sweat
Heater Control for Ice
Dispenser.
•
•
•
•
9
•
•
•
•
Larger Heat Exchangers
BLDC Fan Motors
VIPs (see Note 2)
Variable-Speed Compressors
• Adaptive Defrost
• Forced Convection Condenser (see Note 5).
• Wall Thickness Increase
(see Note 6).
Percentage energy use lower than a baseline-efficiency product
Built-In Max Tech ..............
Conventional Max Tech ....
29%
36%
27%
36%
22%
33%
27%
44%
Notes:
1. Percentage reduction is from reference standard curve with increased slope for product class 5.
2. VIPs applied fully to doors and to half of cabinet.
3. Many of the design options such as BLDC fan motors and adaptive defrost are already present in baseline-efficiency built-in products.
4. Variable Anti-Sweat Heater control was not considered for the built-in products of product class 5, since French doors are not common for
product class 5 built-ins.
5. Forced convection condenser already present in the baseline built-in upright freezer.
6. Wall thickness increase considered only for the conventional upright freezer, since the built-in upright freezer is designed primarily for installation in a kitchen, where limitations to product growth apply.
Information provided by built-in unit
manufacturers during the NOPR
Manufacturer Impact Analysis (MIA)
discussions is generally consistent with
the design differences between built-in
and conventional products shown in the
detailed analysis described above. For
example, achieving the ENERGY STAR
efficiency level for built-in standard-size
refrigerator-freezers generally requires
use of variable-speed compressors, VIPs,
or both. In contrast, conventional
standard-size refrigerator-freezers
generally achieve this efficiency level
without use of either of these design
options. This situation leaves fewer
options available for further efficiency
improvements for built-in products.
Accordingly, based on this information,
there do not appear to be additional
design options currently available to
enable manufacturers to produce builtins to an efficiency level matching their
free-standing counterparts.
Moreover, the unique consumer
utility offered by built-in products is
demonstrated in part by the higher costs
some customers are willing to pay to
obtain this utility. While cost difference
alone is generally not considered to be
basis for consumer utility, the
significantly higher price paid by
consumers for built-in products can be
considered an indicator that consumers
value the utility associated with the
built-in design. The cost difference
between built-in and conventional
products is presented in Table IV.4 for
product classes 4 (refrigerator-freezers—
automatic defrost with side-mounted
freezer without through-the-door ice
service), 5, 7, and 9. This comparison is
based on proprietary retail price data
collected by The NPD Group, which
includes retail purchase price
information for millions of purchases of
refrigeration products. The comparison
between the built-in and conventional
product types is based on separate
consideration of brands that include
only built-in products and brands that
include only conventional products.
Brands that include both built-in and
conventional products (e.g.,
KitchenAid) are not represented in the
table because the NPD Group dataset
does not clearly distinguish built-in
status in the data of such brands. The
data show that built-in product average
prices are approximately $3,500 to
$6,200 higher than those of
conventional products.
TABLE IV.4—BUILT-IN PRODUCT COST COMPARED WITH CONVENTIONAL PRODUCTS
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Product
class 4
Built-In Median .................................................................................................
Average ............................................................................................................
Std. Deviation ..................................................................................................
Conventional Median .......................................................................................
Average ............................................................................................................
Std. Deviation ..................................................................................................
$6,214
7,017
1,990
1,073
2,220
1,333
Product
class 5
$5,190
4,983
817
797
852
239
Source: NPD, 2007–2008.
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Product
class 7
$6,637
7,213
1,018
1,019
1,048
485
Product
class 9
$3,181
4,062
1,023
509
520
209
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DOE notes that retail price differences
alone do not form the basis for
consumer utility. In the commercial
clothes washer (CCW) rulemaking,
Alliance Laundry Systems (Alliance)
asserted that the ability to load a clothes
washer from the top is a ‘‘feature’’ within
the meaning of 42 U.S.C. 6295 because
it provides consumers the opportunity
to purchase lower cost CCWs. 75 FR
1122, 1130 (January 8, 2010). DOE
disagreed and noted that while price is
an important consideration to
consumers, DOE accounts for these
consumer impacts in its LCC and PBP
analyses. 75 FR 1134.
In the case of built-in refrigeration
products, the facts suggest that the
higher price paid for a built-in unit
reflects the view of consumers that these
products have a special utility when
compared to free-standing equivalent
products. As a result, unlike in the case
of commercial clothes washers, where
pricing itself was alleged to be a critical
feature within the meaning of EPCA,
pricing with respect to built-in products
reflects the additional utility provided
by these units. This price differential
between built-in and stand-alone units
indicates that consumers believe that
built-in products offer a unique utility
or other performance characteristic not
offered by stand-alone units—in this
case, that utility or performance would
be the seamless integration of
refrigeration products into kitchen
cabinetry and the surrounding
environment.
In summary, DOE tentatively
concludes that built-in products provide
consumer utility associated with the
ability to build the products into the
kitchen cabinetry, an attribute that is
not provided by other products, and that
the design details associated with this
product characteristic result in the
reduced efficiency of these products.
DOE has tentatively concluded that
these criteria satisfy 42 U.S.C. 6295(q)
and is tentatively proposing the creation
of a separate built-in product class.
DOE also proposes to adopt a
modified version of the draft definition
developed by AHAM for built-in
products cited above, which would read
as follows (changes from the AHAM
draft are shown with italics for
additions and bracketed text for
deletions):
Built-In Refrigerator/Refrigerator-Freezer/
Freezer means any refrigerator, refrigeratorfreezer or freezer with 7.75 cubic feet or
greater total volume and 24 inches or less
depth not including handles and not
including custom front panels; is designed to
be [totally] encased on the sides and rear by
cabinetry [or panels by either accepting a
custom front panel or being equipped with
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an integral factor-finish face]; is designed
[intended] to be securely fastened to adjacent
cabinetry, walls or floor; and has sides which
are not fully finished and are not designed
to be visible after installation.
DOE considered AHAM’s draft
definition’s exclusion of products with
volumes less than 7.75 cubic feet. This
limitation would exclude compact
products, which are currently defined as
having total volume less than 7.75 cubic
feet and height less than 36 inches. (10
CFR 430.2). The draft definition would
also exclude non-compact products that
have volume less than 7.75 cubic feet
(such products would exceed 36 inches
in height). DOE proposes retaining the
AHAM draft definition’s omission of
additional clarification regarding the 36inch height limitation because DOE
proposes to remove this limitation from
the definition of compact products (see
section IV.A.2.g, below). Sanyo
suggested that DOE consider compact
products as part of any built-in product
classes that the agency establishes.
(Sanyo, No. 32 at p. 2) However, DOE
notes that special consideration for
compact products was provided when
the current energy standards were
established in 1997. 62 FR 23102 (April
28, 1997). In particular, DOE created
separate product classes with less
stringent standards for all compact
refrigeration products to address their
particular characteristics. (Id.) As
discussed in section IV.A.2.g, the
arguments for creating separate product
classes for compact products at that
time emphasized the issues associated
with undercounter products (essentially
built-in compact products) rather than
compact products in general. For this
reason, in DOE’s view, the relief sought
by Sanyo for compact built-in products
has already been provided and, under
the available facts, no additional
consideration appears to be merited at
this time.
Further, DOE understands that
undercounter products are generally
sold with finished sides to permit both
free-standing and undercounter use. As
a result, these products would not meet
the proposed built-in definition. DOE
does not propose relaxing the
requirement for unfinished sides to
allow for the inclusion of undercounter
products. DOE is declining to take this
step to prevent potential gaming by
manufacturers seeking to claim their
conventional products as built-in units.
DOE also proposes to include a depth
limitation in the definition for built-in
products. The consumer utility and
energy impacts associated with the
depth limitation are highlighted in
stakeholder comments (see, e.g., Sub
Zero, No. 40 at p. 6). Investigation of
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dimensional data for built-in products
shows that nearly all of these products
have a 24-inch depth. DOE requests
comments on whether any adjustment
of the 24-inch dimension specified in
the proposed definition should be made.
See Issue 4 under ‘‘Issues on Which DOE
Seeks Comment’’ in section VII.E of this
NOPR.
DOE does not propose to adopt the
portion of AHAM’s proposed built-in
definition that addresses the front
portion of the product—i.e., ‘‘* * * by
either accepting a custom front panel or
being equipped with an integral
factory-finished face * * *’’) DOE
declines to adopt this aspect of AHAM’s
definition because it does not
distinguish built-in products from
conventional free-standing products,
which generally have an integral
factory-finished face.
DOE is aware of the potential that
manufacturers may attempt to apply the
proposed definition in order to avail
themselves of the more lenient
efficiency levels that DOE proposes to
permit built-in units to meet. DOE
tentatively believes that the modified
definition presented above provides
sufficient protection against such
improper use of the definition. DOE
requests comment on whether the
proposed definition is adequate to
prevent potential gaming or whether
changes are needed to further strengthen
it while avoiding disqualifying any
legitimate built-in products. (See Issue 4
under ‘‘Issues on Which DOE Seeks
Comment’’ in section VII.E of this
NOPR.)
DOE’s investigation of the built-in
market through examination of built-in
product offerings and discussion with
manufacturers shows that the key
standard-size built-in product classes
include current product classes 4, 5, 7,
9, and the all-refrigerators associated
with current product class 3. DOE
proposes establishing seven new builtin product classes, as listed in Table
IV.1, above. Two of these product
classes address the need to separate
products with automatic icemakers from
those without automatic icemakers, as
described in section IV.A.2.d above.
DOE requests comment on its
proposal to establish separate product
classes for built-in products. (See Issue
4 under ‘‘Issues on Which DOE Seeks
Comment’’ in section VII.E of this
NOPR.) As with all other aspects of this
proposal, DOE may adjust its treatment
of built-in products depending on the
comments and information it receives in
response to the NOPR.
DOE also requests comment on
whether any additional product classes
are required to fully address icemaking
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and built-in products. (See Issue 5
under ‘‘Issues on Which DOE Seeks
Comment’’ in section VII.E of this
NOPR.)
f. Combining Product Classes 2 With 1,
and 12 With 11
In the preliminary analysis phase,
DOE proposed combining product class
2 (refrigerator-freezers—partial
automatic defrost) with product class 1
(refrigerators and refrigerator-freezers
with manual defrost); and product class
12 (compact refrigerator-freezers—
partial automatic defrost), with product
class 11 (refrigerators and refrigeratorfreezers with manual defrost). DOE
noted that units in product classes 2 and
12 contain freezer compartments that
undergo manual defrost and fresh food
compartments that undergo off-cycle
defrost, a process which does not
require additional energy to defrost.
Hence, the defrost energy consumption
for these units is expected to be the
same as it would be for an identical unit
in either product class 1 or 11.
Additionally, DOE noted that
shipments for product classes 1 and 2
are very low (representing roughly 0.1
percent of shipments), and the energy
consumption standards for those
product classes are identical. The
shipments for product class 12 are also
very low (representing less than 0.1
percent of shipments).
Finally, DOE noted that although the
energy consumption standard for
product class 12 is currently at a higher
energy level than for product class 11,
there is no obvious technical basis for
this distinction. AHAM supported
DOE’s proposal to combine these pairs
of product classes into two classes
(AHAM, Public Meeting Transcript, No.
28 at p. 40 and No. 34 at p. 4) The Joint
Comments that DOE received, to which
AHAM was a signatory, suggested that
DOE continue to maintain these
separate classes.
DOE requests comment on whether
these proposed combinations
(combining product class 2 with
product class 1 and combining product
class 12 with product class 11) should
be adopted. DOE notes that the Joint
Comments suggested maintaining the
current separation.20 (See Issue 6 under
‘‘Issues on Which DOE Seeks Comment’’
in section VII.E of this NOPR.) This
approach may be adjusted based on
comments and information submitted in
response to today’s NOPR.
g. Modification of the Definition for
Compact Products
Sanyo suggested in its comments that
DOE remove the current 36 inch height
limit for compact products. Sanyo stated
that this requirement qualifies some
Sanyo products as standard-size units
even though they meet the volume
provision under the compact unit
definition. The energy consumption
standards for standard-size products are
more stringent than the standards for
compact products. Sanyo believes that
energy consumption is strongly
correlated with volume, and only
minimally correlated with height.
(Sanyo, No. 32 at p. 2)
DOE recognizes that a relationship
between energy consumption and
internal volume exists. DOE notes that
the compact product classes were
created as part of the rulemaking
establishing the 2001 energy standards.
As DOE explained in a July 1995 NOPR,
these classes were created because fewer
design options exist for reducing the
energy consumption in these products.
60 FR 37388, 37396 (July 20, 1995). The
July 1995 NOPR discussed this 36-inch
limitation within the context of
59493
insulation thickness and noted that
issues related to the increase in
insulation thickness in top and bottom
panels ‘‘is recognized in the new
definition of the compact class as
limited to models below 36 inches in
height.’’ 60 FR 37397. U–Line comments
summarized in the 1995 NOPR
indicated that ‘‘consumer uses of
undercounter refrigerators and freezers
will not permit increased exterior
cabinet dimensions; exterior cabinet
dimensions cannot exceed 24 inches in
depth and width and 34 inches in
height.’’ (Id.)
However, the majority of compact
products are not undercounter products
with these specified dimensions. For
example, the external dimensions of the
compact products examined for reverse
engineering during the engineering
analysis, are summarized in Table
IV.5.21 Some of these products are
smaller than the undercounter
maximum dimensions and some are
larger. If smaller, increasing the height
of these products to a 34-inch height
and/or 24-inch depth or width would be
possible. If larger, the product would
not be used in the restricted
undercounter application. The chest
freezers would not be used in
undercounter applications in any case
because such installation would
interfere with door operation, since the
doors of chest freezer open upwards. As
a result, DOE believes that the absolute
restriction on external size increase
suggested by the undercounter
dimension limits (i.e., 24 inches and 34
inches) does not apply to these
products. Hence, DOE tentatively
concludes that, while the 36-inch height
limitation may be relevant for
undercounter products, it is not relevant
for compact products in general.
TABLE IV.5—EXTERNAL DIMENSIONS OF COMPACT REVERSE-ENGINEERED PRODUCTS
Height
(inches)
Product
1.7 cubic foot refrigerator ....................................................................................
4 cubic foot refrigerator .......................................................................................
4 cubic foot ENERGY STAR refrigerator ............................................................
3.4 cubic foot chest freezer .................................................................................
7 cubic foot chest freezer ....................................................................................
Second 7 cubic foot chest freezer .......................................................................
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1 Depth
Width
(inches)
18.5
32.9
33.0
32.0
31.5
31.0
Depth
(inches) 1
17.5
18.6
19.5
21.0
36.5
37.0
17.6
17.5
19.8
23.0
20.4
23.0
does not include door handle and condenser (if applicable).
Basic thermal considerations also
suggest that the 36-inch limitation is not
a particularly reliable indicator of the
potential for energy use reduction. For
example, consider two 7-cubic foot
volume products, one 40 inches high
and the other 30 inches high, both with
a depth of 20 inches. Assuming a
1.5-inch insulation thickness and
ignoring the volume associated with the
evaporator, the 40-inch product would
have an insulated surface area of 28
20 DOE Docket No. EERE–2008–BT–STD–0012,
Comment 49.
21 Throughout this notice the term ‘‘reverseengineered product’’ refers to the products
purchased and examined (reverse engineered) as
part of the engineering analysis. Many of these
products were entirely dismantled (torn down) to
completely examine manufacturing details.
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Federal Register / Vol. 75, No. 186 / Monday, September 27, 2010 / Proposed Rules
square feet (based on external
dimensions) and door gasket perimeter
length of 121 inches, while the 30-inch
product would have both less surface
area (27 square feet) and less door gasket
perimeter length (114 inches). DOE
expects that the taller product would
have a greater thermal load as a result
(because of the greater surface area and
door perimeter length), yet it would not
be considered a compact product under
the current definition and would, thus,
have to satisfy a more stringent energy
standard. This example shows that basic
theoretical considerations do not
support the 36-inch limitation.
Because the justification of limited
undercounter space that led to the 36inch limitation does not apply to most
compact products, and because basic
thermal considerations suggest that the
limitation does not have a firm
theoretical basis, DOE proposes to
eliminate the limitation from the
definition of compact products. DOE
requests comment on its proposal to
eliminate the 36-inch height limitation
for compact products. (See Issue 7
under ‘‘Issues on Which DOE Seeks
Comment’’ in section VII.E of this
NOPR.)
B. Screening Analysis
DOE uses the following four screening
criteria to determine which design
options are suitable for further
consideration in a standards
rulemaking:
1. Technological feasibility. DOE will
consider technologies incorporated in
commercially available products or in
working prototypes to be
technologically feasible.
2. Practicability to manufacture,
install, and service. If mass production
and reliable installation and servicing of
a technology in commercially available
products could be achieved on the scale
necessary to serve the relevant market at
the time the standard comes into effect,
DOE would consider that technology
practicable to manufacture, install, and
service.
3. Adverse impacts on product utility
or product availability. If DOE
determines that a technology would
have significant adverse impact on the
utility of the product to significant
subgroups of consumers, or would
result in the unavailability of any
covered product type with performance
characteristics (including reliability),
features, sizes, capacities, and volumes
that are substantially the same as
products generally available in the
United States at the time, it will not
consider this technology further.
4. Adverse impacts on health or
safety. If DOE determines that a
technology will have significant adverse
impacts on health or safety, it will not
consider this technology further.
10 CFR part 430, subpart C, appendix A,
(4)(a)(4) and (5)(b)
In the framework document 22 and
accompanying public workshop held on
September 29, 2008, DOE identified the
technologies for improving refrigeration
product efficiency that were under
consideration for the rulemaking
analyses. These technologies are listed
in Table IV.6. Please see chapter 3 of the
NOPR TSD for detailed descriptions of
these technology options.
TABLE IV.6—TECHNOLOGIES DOE CONSIDERED FOR RESIDENTIAL REFRIGERATION PRODUCTS
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Insulation:
Improved resistivity of insulation
Increased insulation thickness
VIPs
Gas-filled panels
Gasket and Door Design:
Improved gaskets
Double door gaskets
Improved door face frame
Reduced heat load for TTD feature
Anti-Sweat Heater:
Condenser hot gas
Electric heater sizing
Electric heater controls
Compressor:
Improved compressor efficiency
Variable-speed compressors
Linear compressors
Evaporator:
Increased surface area
Improved heat exchange
Condenser:
Increased surface area
Improved heat exchange
Force convection condenser
Fans and Fan Motor:
Evaporator fan and fan motor improvements
Condenser fan and fan motor improvements
DOE requested, but did not receive
any comments, at either the framework
workshop or during the framework
comment period identifying additional
technologies not mentioned that should
Expansion Valve:
Improved expansion valves
Cycling Losses:
Fluid control or solenoid valve
Defrost System:
Reduced energy for automatic defrost
Adaptive defrost
Condenser hot gas
Control System:
Temperature control
Air-distribution control
Other Technologies:
Alternative refrigerants
Component location
Alternative Refrigeration Cycles:
Lorenz-Meutzner cycle
Dual-loop system
Two-stage system
Control valve system
Ejector refrigerator
Tandem system
Alternative Refrigeration Systems:
Stirling cycle
Thermoelectric
Thermoacoustic
be considered. Likewise, DOE received
no comments recommending additional
technologies during the preliminary
analysis public meeting or comment
period.
As described in chapter 4, Screening
Analysis of the NOPR TSD, DOE
screened out several of the technologies
listed in Table IV.6 from consideration
in this rulemaking based on one or more
22 Available at: https://www1.eere.energy.gov/
buildings/appliance_standards/residential/pdfs/
refrigerator_freezer_framework.pdf.
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of the screening criteria described
above. A summary of the screening
analysis identifying technologies that
were screened out and the EPCA criteria
used for the screening is presented in
Table IV.7. The checkmarks in the table
indicate which screening criteria were
used to screen out the listed
59495
technologies. For greater detail
regarding the screening analysis, see
chapter 4 of the NOPR TSD.
TABLE IV.7—SUMMARY OF SCREENING ANALYSIS
EPCA criteria for screening
Excluded technology option
Improved Insulation Resistivity .....................................................................................
Gas-Filled Panels .........................................................................................................
Improved Gaskets, Double Gaskets, Improved Door Frame .......................................
Linear Compressors .....................................................................................................
Improved Evaporator Heat Exchange ..........................................................................
Improved Condenser Heat Exchange ..........................................................................
Component Location .....................................................................................................
Lorenz-Meutzner Cycle .................................................................................................
Two-Stage System .......................................................................................................
Control Valve System and Tandem System ................................................................
Ejector Refrigerator .......................................................................................................
Stirling Cycle .................................................................................................................
Thermoelectric ..............................................................................................................
Thermoacoustic ............................................................................................................
In addition to this screening, DOE did
not analyze a number of technologies in
the engineering analysis because they
were judged unsuitable for improving
the measured energy use of refrigeration
products for one or more of the
following reasons:
• Technology already used in
baseline products and incapable of
generating additional energy efficiency
or reducing energy consumption.
• Technology does not reduce energy
use.
• Insufficient data available
demonstrating benefit of the technology.
The technologies not analyzed for
these reasons include Improved
Expansion Valve, Off-Cycle Valve,
Reduced Energy for Automatic Defrost,
Condenser Hot Gas Defrost, Reduced
Heat Load for TTD Feature, Warm
Liquid or Hot Gas Refrigerant AntiSweat Heating, Electric Anti-Sweat
Heater Sizing, Electronic Temperature
Control, Air Distribution Control, Fan
Blade Improvements, and Dual Loop
System. Chapter 4 of the NOPR TSD
discusses the reasons for not analyzing
these technologies in greater detail.
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
1. Discussion of Comments
AHAM commented that efficiency
levels based on noteworthy technologies
can have implications on competition
within the market, since technologies
may be proprietary or in limited supply
(AHAM, No. 34 at p. 15) AHAM
specifically pointed out VIPs as an
example of such a technology. (Id.)
Neither EPCA nor the CFR (i.e., 10 CFR
part 430, subpart C, appendix A)
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√
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identify the proprietary status of a
technology as a reason for screening out
technologies. If a technology is in
sufficiently limited supply to make its
use in manufacturing of products
impractical, DOE has the option of
screening out such a technology based
on one of the EPCA screening criteria.
While proprietary status is not a filter
for screening out potential technologies,
DOE is required to consider ‘‘the impact
of any lessening of competition * * *
that is likely to result from the
imposition of the standard’’ (42 U.S.C.
6295(o)(2)(B)(i)(V)). Section IV.B.1.c
below, discusses VIPs. DOE considered
whether any others selected design
options may be screened out based on
supply constraints or whether their use
might impact competition. DOE
tentatively concluded that these
screening criteria did not preclude
further consideration of the selected
design options in the analysis.
During the NOPR phase manufacturer
interviews, some manufacturers
expressed concerns that the supply of
the highest-efficiency compressors and/
or variable-speed compressors might be
limited. Initial investigation of the
compressor vendors supplying highefficiency compressors and variable
speed compressors during the
preliminary analysis phase indicated
that one compressor supplier, Embraco,
served as the primary source for these
components. Embraco is a business unit
of Whirlpool S/A, a majority-owned
subsidiary of the Whirlpool
Corporation. Discussions with
compressor manufacturers during the
PO 00000
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to manufacture, install,
and service
Technological
feasibility
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Adverse impacts on
product utility
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Adverse impacts on
health and
safety
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NOPR phase of the rulemaking
indicated that most manufacturers are
planning to commercialize highefficiency compressors that would
match the peak performance under
consideration in the NOPR analysis and
that these compressors would be
available well before the arrival of the
2014 compliance date that would apply
to the final rule under development. In
addition, DOE is aware that these other
manufacturers have been developing
and perfecting variable-speed
compressors for over ten years.
Information gathered during the NOPR
phase indicates that these
manufacturers are prepared to
commercialize this technology and
ramp up production as the market for
such compressors emerges and grows.
Based on all of this information, DOE
tentatively concludes that neither highefficiency compressors nor variablespeed compressors would be in limited
supply if the efficiency levels selected
by DOE were to require the use of these
types of compressors. DOE requests
comment on these findings, including
information that would confirm or cast
doubt on DOE’s conclusions regarding
compressor supply. (See Issue 8 under
‘‘Issues on Which DOE Seeks Comment’’
in section VII.E of this NOPR.)
DOE’s review of the screened-in
technologies did not reveal that they
would involve the use of proprietary
technologies or that they would be in
short supply, or that their use would
lead to a lessening of competition.
Additionally, DOE received
comments on the screening analysis
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from several interested parties primarily
addressing the following design options:
alternative refrigerants, alternative
foam-blowing agents, and VIPs. The
following sections describe the
comments associated with these design
options in detail.
a. Alternative Refrigerants
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Most refrigeration products sold in
the U.S. currently use HFC–134a
refrigerant, a hydrofluorocarbon (HFC)
with a high global warming potential
(GWP).
ACEEE, ASAP, Earthjustice, and the
Natural Resources Defense Council
(NRDC) all stated that DOE must
consider hydrocarbon refrigerants as a
design option because hydrocarbons are
in widespread use overseas (ACEEE/
ASAP, No. 43 at pp. 4–5; Earthjustice,
No. 35 at p. 5; NRDC, No. 39 at p. 7)
Earthjustice and NRDC both also
claimed that DOE has not provided
evidence to support the exclusion of
isobutane 23 as an alternative refrigerant.
(Earthjustice, No. 35 at p. 5; NRDC, No.
39 at p. 7) AHAM commented that the
relevant safety standard—Underwriters
Laboratories (UL) Standard 250,
‘‘Household Refrigerators and Freezers’’
(UL 250) 24—currently limits the
quantity of hydrocarbon refrigerants
permitted to be used in refrigeration
products to 50 grams.25 AHAM
suggested that this quantity of
refrigerant is insufficient for most
typical refrigeration products and that
UL had recently reopened the
rulemaking process for UL 250 under a
proposal calling for a higher
hydrocarbon limit. (AHAM, Public
Meeting Transcript, No. 28 at p. 49–50)
GE stated that although the UL
restriction may make it difficult to use
isobutane, it does not make it
impossible, and that UL may consider
increasing the limit. (GE, Public Meeting
Transcript, No. 28 at p. 50) Sub Zero
agreed with GE’s comment but pointed
out that there can be a significant capital
expenditure associated with adopting
isobutane refrigerant or hydrocarbon
blowing agents. (Sub Zero, Public
Meeting Transcript, No. 28 at p. 50)
23 Isobutane, also known as R–600a, is used as a
refrigerant in a large percentage of the world’s
refrigeration products, particularly in Europe,
where it was first adopted in the 1990s.
24 This UL safety standard sets numerous
requirements for refrigeration products and details
tests for evaluating compliance with many of the
requirements.
25 The isobutane limitation of UL 250 specifies 50
grams maximum leakage during a system breach.
Because some of the refrigerant remains in the
system in such a scenario, the total allowable
charge is somewhat higher than 50 grams under this
standard, generally in a range approaching 60
grams.
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Many of the comments addressed
issues with HFCs used both as
refrigerant and as a blowing agent.
These comments are presented in this
section, but they apply equally to
section IV.B.1.b, below, which
addresses blowing agents.
Many stakeholders noted the trend
away from HFC use both worldwide and
in the United States. The stakeholders
commented that DOE’s analysis should
more thoroughly consider this trend in
order to avoid becoming immediately
outdated, and that DOE should develop
cost-efficiency analyses that account for
a mandated phase-down of HFC
substances. (GE, Public Meeting
Transcript, No. 28 at pp. 47–48; AHAM,
Public Meeting Transcript, No. 28 at p.
18; Greenpeace, Public Meeting
Transcript, No. 28 at pp. 50–51; ACEEE/
ASAP, No. 43 at p. 5; Sub-Zero, No. 40
at p. 7; Greenpeace, No. 42 at pp. 1, 2;
GE, No. 37 at p. 2; NRDC, No. 39 at p.
7; Whirlpool, No. 31 at pp. 4, 5; AHAM,
No. 34 at pp. 8–9)
AHAM commented that upcoming
regulations and legislation on the phasedown of HFCs could have a substantial
impact on efficiency in the refrigeration
products industry (AHAM, Public
Meeting Transcript, No. 28 at p. 18)
AHAM, Whirlpool, and Sub Zero
further stated that they believe a phasedown of HFCs would have a net
negative impact on energy efficiency
and manufacturing cost (AHAM, No. 34
at pp. 8–9; Sub Zero, No. 40 at p. 7;
Whirlpool, No. 31 at pp. 4–5) AHAM
and Whirlpool also argued that any
analysis that does not account for an
HFC phase-down would likely result in
energy consumption standards that are
unattainable (AHAM, No. 34 at p. 9;
Whirlpool, No. 31 at pp. 4–5)
GE suggested that DOE consider the
positions of the current administration
and the Environmental Protection
Agency (EPA) on HFCs and other macro
trends that GE asserts will significantly
impact the industry. (GE, Public
Meeting Transcript, No. 28 at pp. 47–48)
For this rulemaking, GE commented that
it is important for DOE to evaluate the
potential industry impact of the HFC
phase-down from a technical and
economic perspective to avoid creating
a disincentive for manufacturers to
employ low-GWP foams and
refrigerants. GE commented that DOE
should recognize the potential
environmental benefits that could be
realized in a transition to low-GWP
foams and refrigerants. (GE, No. 37 at p.
2)
Comments from the IOUs supported
DOE’s use of HFCs in the baseline
analysis but encouraged consideration
of discontinued or reduced use of HFCs
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in case legislation is enacted or
regulations established limiting their
use (IOU, No. 36 at p. 12) Whirlpool
stated that it would not switch to nonGWP substances, because of the costs
associated with doing so, unless this is
required by legislation (Whirlpool, No.
31 at p. 5)
DOE eliminated alternative
refrigerants as a design option for most
product classes because the available
alternatives are either banned, have
lower thermodynamic efficiencies, or, as
in the case of hydrocarbons, are
currently only allowed in limited
quantities due to UL safety
requirements. The UL proposal for
modification of UL 250 calls for
transition from an allowance of 50 g
refrigerant being permitted to escape
from a refrigeration product in case of
a leak to a higher limit of 60 g total
charge.26 This proposed change would
not significantly affect the amount of
refrigerant that can be used because
roughly 10 g remains absorbed in the
compressor oil during a typical
catastrophic leak. DOE notes that UL
had not made a final determination
regarding changes to UL 250 at the time
of the preparation of this notice. UL has
indicated that due to the large number
of comments to the proposals, UL’s next
step would be to convene a Standards
Technical Panel meeting, which would
likely be held no earlier than September
2010.26
DOE also considered EPA’s recently
published proposed rule addressing
hydrocarbon refrigerants, which
includes a proposal to include isobutane
on the EPA’s Significant New
Alternatives Policy (SNAP) program list
of allowed alternative refrigerants. 75
FR 25799 (May 10, 2010). The EPA
proposal calls for a total charge limit of
57 g of isobutane. Id. at 25803. No final
rule had issued at the time of the
preparation of this notice.
DOE calculated the potential range of
isobutane charge levels that could
replace the HFC–134a refrigerant in the
products purchased for reverse
engineering. DOE converted the actual
charge of each reverse-engineered
product to an equivalent isobutane
charge (measured in grams), by
adjusting for the lower density of
isobutane. The equivalent isobutane
charge levels for these products were in
excess of both the EPA-proposed limit
and the charge limit in the UL 250
standard for all of the products covered
by today’s NOPR except in the case of
compact refrigerators. In order for a
26 Personal communication with Randall J.
Haseman of Underwriters Laboratories, February 1,
2010 and June 28, 2010.
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standard-size refrigerator-freezer to meet
those charge levels, it would be
necessary to make engineering changes
such as adding a second refrigerant
loop. Such a design change would
reduce useful interior volume in the
appliance, which represents a reduction
in consumer utility. DOE is under
general legal obligations to avoid
promulgating standards that would
either reduce the utility of a product, 42
U.S.C. 6295(o)(2)(B)(i)(IV) or eliminate
those products with capacities and
volumes available at the time that DOE
establishes its standard, 42 U.S.C.
6295(o)(4). Therefore, DOE considered
use of isobutane refrigerant as a design
option only for compact refrigerators.
DOE requests comment on the
consideration of conversion to use of
isobutane refrigerant as a design option
only for compact refrigerators. (See
Issue 9 under ‘‘Issues on Which DOE
Seeks Comment’’ in section VII.E of this
NOPR.)
TSD, section 3.3.2.1, for more detail).
Hence, DOE did not treat alternative
foam-blowing agents as a design option
in its analyses.
DOE recognizes that possible
legislation or regulations limiting the
use of HFCs would have an impact on
the industry’s transition to higher
efficiency designs and, depending on
the performance impact of insulation
made without HFCs, may reduce the
potential for efficiency improvement.
Given that this step has not occurred,
DOE believes that basing energy
conservation standards on the uncertain
prospect of passage of certain legislation
would be speculative. DOE is, however,
prepared to address this issue by
evaluating the efficiency improvement
and trial standard levels for products
using alternative foam insulation
materials, if legislation or some other
legal requirements banning HFCs
should be enacted or otherwise become
effective.
b. Alternative Foam-Blowing Agents
Blowing agents are included in the
materials that are used to form
insulation during the manufacturing
process. The blowing agents help form
the closed cell microstructure of the
insulation as the blowing agent gases
expand after the insulation components
are injected into the wall cavities.
Manufacturers selling refrigeration
products in the U.S. market have
predominantly used HFC blowing
agents since 2003, which is when the
EPA imposed a ban on the primary
hydrochlorofluorocarbon (HCFC)
blowing agent most manufacturers were
using at the time. See 58 FR 65018
(December 10, 1993) (phasing out
production of HCFC–141b through the
accelerated phase out rule promulgated
under section 606 of the Clean Air Act).
In response, some manufacturers have
started using cyclopentane as a blowing
agent rather than HFCs because of its
much lower GWP. However, insulation
made using cyclopentane during the
blowing process has higher conductivity
(see for example the preliminary TSD
chapter 3, Table 3.3.2), leading to higher
energy use.
DOE received many comments
encouraging DOE to consider the shift
from HFCs to refrigerants and/or
blowing agents with low GWP in
refrigeration products. These comments
are cited in section IV.B.1.a, above.
None of the comments specifically
indicated that use of alternative foamblowing agents would reduce energy
use. DOE has investigated this issue and
has concluded that use of alternative
foam-blowing agents would not reduce
energy use (see chapter 3 of the NOPR
c. Vacuum-Insulated Panels
DOE received comments concerning
the viability of VIPs as a design option.
These comments, examined below,
addressed the supply, longevity,
durability, and cost of VIPs.
NPCC and ASAP emphasize that the
standards are not prescriptive, and
therefore manufacturers are not required
to use VIPs to meet the standard even
if the design options analysis has used
VIPs (NPCC, No. 33 at p. 3; ASAP,
Public Meeting Transcript, No. 28 at p.
96) DOE agrees with this statement, but
without being able to show that
alternative design paths can be used to
reach certain efficiency levels without
VIPs, the viability of this technology
must be considered when contemplating
these levels.
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VIP Supply
AHAM, LG, Sub Zero, and Whirlpool
expressed concern regarding the ability
of VIP vendors to keep up with the
demand that might be generated by
more stringent energy conservation
standards for refrigeration products
(AHAM, Public Meeting Transcript, No.
28 at p. 94; Sub Zero, Public Meeting
Transcript, No. 28 at p. 97; LG, No. 41
at p. 4; Sub Zero, No. 40 at p.4;
Whirlpool, No. 31 at p. 4; AHAM, No.
34 at pp. 6, 7) Some of these comments
raise the concern that VIP costs could
increase to levels significantly greater
than the levels DOE used in its analysis
(AHAM, Public Meeting Transcript, No.
28 at p. 94; Whirlpool, No. 31 at p. 4;
AHAM, No. 34 at pp. 6, 7) AHAM, LG,
Whirlpool, and Sub Zero recommended
that DOE assess the market’s ability to
mass-produce VIPs (AHAM, Public
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59497
Meeting Transcript, No. 28 at p. 94; Sub
Zero, Public Meeting Transcript, No. 28
at p. 97; LG, No. 41 at p. 4; Sub Zero,
No. 40 at p. 4; Whirlpool, No. 31 at p.
4; AHAM, No. 34 at pp. 6–7) An
additional factor cited by stakeholders
that could potentially exacerbate any
VIP supply issue is the increase in
stringency of refrigeration product
standards in other regions of the world,
such as India and Europe. (Whirlpool,
Public Meeting Transcript, No. 28 at p.
95; AHAM, Public Meeting Transcript,
No. 28 at p. 94) Whirlpool commented
that it is expensive to increase VIP
production capacity (Whirlpool, No. 31
at p. 4)
In contrast, IOU, ACEEE/ASAP,
NRDC, and NPCC stated that the VIP
industry is prepared to ramp up
production to meet the high demand
predicted for the refrigeration industry
(IOU, No. 36 at p. 9; ACEEE/ASAP, No.
43 at pp. 2–4; NRDC, No. 39 at p. 3;
NPCC, No. 33 at p. 2) IOU estimated that
demand would rise to the low millions
to tens of millions of panels at most
based on the results of the preliminary
DOE analysis (IOU, No. 36 at p. 9) IOU
also noted that there is rising interest for
VIP use as building insulation, which
could further stimulate growth in the
market. (IOU, No. 36 at p. 10) ACEEE/
ASAP also reported that the VIP
manufacturers were confident about
scaling up to meet global demand
(ACEEE/ASAP, No. 43 at p. 4)
As Sub Zero notes, manufacturers
have installed VIPs in refrigeration
products for at least 20 years. (Sub Zero,
No. 40 at p. 4) Sub Zero, which has
installed VIPs in their products for the
past 10 years, commented that three VIP
suppliers are confident that they can
meet the expected VIP demand, but that
it is unclear whether they could meet
the potential demand associated with
major manufacturers and millions of
refrigeration products. (Id.) IOU and the
ACEEE/ASAP joint comment stated that
VIPs have been incorporated into
various new refrigerator models (IOU,
No. 36 at p. 7; ACEEE/ASAP, No. 43 at
p. 4)
Several adjustments made to the
assumptions in the engineering analysis
reduced the relative importance of VIPs
in meeting the proposed standard levels
decreased when compared to the
preliminary. Specifically, the
adjustments involved reduced panel
coverage, reduced effectiveness, and
application only after all other design
options were considered. (Details about
the changes in relevant assumptions can
be found in chapter 5, section 5.8.3 of
the NOPR TSD.) In response to
stakeholder comments, DOE conducted
an assessment of the VIP market and the
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potential ramp-up required by proposed
standards and concluded that the
market does not show ramp-up to be a
critical issue leading to price pressure.
From this analysis, DOE does not expect
the estimated lead time for expanded
VIP production to limit the availability
of VIPs at mass-production levels.
DOE contacted several VIP suppliers
during the NOPR analysis phase to
better assess the current production
capacity and the ability of the industry
to ramp up to expected demand by
2014. These suppliers include
Porextherm (Germany), Va-Q-tec
(Germany), ThermoCor (U.S.), NanoPore
Insulation LLC (U.S.), Glacier Bay
(U.S.), and ThermalVisions (U.S.). DOE
did not receive a response from any
Asian companies it attempted to contact
during this phase, but Porextherm
estimated that there are five VIP
producers based in China and Japan.
DOE estimates the current worldwide
VIP market to be in the range of 2.5 to
5 million square meters based on input
from VIP manufacturers. Va-Q-tec
estimated that world demand is
approximately 2 million square meters.
ThermoCor estimated it to be about 5
million square meters. Other vendors
interviewed declined to provide
estimates.
ThermoCor noted that most of the
growth in the U.S. market has happened
since 2008, driven largely by the Federal
manufacturer tax credit available for
high efficiency refrigerators. (Energy
Improvement and Extension Act of
2008, Pub. L. 110–343, Div. B, Sec. 305
(October 3, 2008)) In the U.S., major
refrigerator manufacturers have started
using VIPs in commodity models in
addition to higher end products as a
result of the manufacturer tax credit
(available from 2008–2010).
Manufacturers can receive $200 per unit
for units with energy use at least 30
percent lower than the standard. Va-Qtec stated that the VIP demand was
largely concentrated in Japan prior to
2008, and that the U.S. tax credit
rapidly changed the landscape for VIP
manufacturers, creating much greater
demand. The VIP industry responded
with a dramatic ramp-up in production,
which demonstrates the industry’s
ability to respond quickly to rapid
increases in demand.
DOE estimates that approximately 5.8
million square meters of VIPs would be
needed in the U.S. to meet the proposed
standard levels in 2014 based on the
design options presented in the NOPR
engineering analysis (see the discussion
of this estimate in TSD appendix 4–A,
Investigation of VIP Supply, section 4–
A–2).
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DOE also considered the potential
increase in demand for VIPs in Europe
and India, as highlighted by
stakeholders during the preliminary
analysis public meeting (Whirlpool,
Public Meeting Transcript, No. 28 at p.
95; AHAM, Public Meeting Transcript,
No. 28 at p. 94)
As part of this examination, DOE
reviewed a variety of European
directives aimed at improving energy
efficiency. The European Energy
Labeling Directive (94/2/EC) for cold
appliances, which was issued by the
European Commission on January 21,
1994, established 7 efficiency levels for
these products, from least efficient (G)
to most efficient (A). In 2003, additional
higher efficiency levels A+ and A++
were established. These levels all
represent different percentages of
reference energy use (representative
energy use when the labeling directive
was first established), called Energy
Efficiency Index (EEI). The levels range
from less than 30 percent of the
reference value for A++ (the most
efficient) to 125 percent of the reference
value for G. The European Union
established efficiency standards for
residential refrigeration products with
EU Council Directive 96/57/EC, dated
September 3,1996. Maximum energy use
standards were established for 10
‘‘product categories,’’ the equivalent of
the different product classes associated
with DOE regulations. Commission
Regulation (EC) No 643/2009 requires
that the maximum allowable EEI will be
55 starting July 1, 2010 (‘‘European
Commission Regulation 643/2009’’, No.
52). This level will drop to 44 on July
1, 2012, and to 42 (equivalent to current
efficiency level A+) on July 1, 2014.
DOE received estimates from various
VIP manufacturers that European
demand is expected to rise to 2–5
million square meters in response to the
new standards. Information obtained
from a manufacturer that has used VIPs
in multiple products suggests that VIPs
will be used primarily for A++ products,
which may be considered the equivalent
of the U.S. ENERGY STAR products.
Along similar lines, India introduced
a labeling program in 2006 that was
initially voluntary but became
mandatory in January 2010 (‘‘Indian
Refrigerator Regulations’’, No. 53). The
program establishes efficiency levels
represented by ranges of energy use. The
product label is required to indicate the
product’s efficiency level. The allowable
maximum energy use values associated
with the efficiency levels are scheduled
to be reduced in three steps between
2010 and 2014. Based on discussions
with manufacturers, India’s proposed
standards for 2014 are not expected to
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be as stringent as those in the U.S. or
Europe, and are not expected to require
use of VIPs.
Based on the available data, DOE
estimates that the potential VIP demand
for the U.S. and Europe would reach an
annual level of roughly 10 million to 15
million square meters. While this
represents significant growth compared
to the current market, it is consistent
with the growth that the market has
experienced recently for which VIP
vendors have successfully ramped up
their production.
Several VIP manufacturers are
currently expanding their facilities,
while others have plans to expand if the
increased demand becomes more
reliable. Overall, the VIP manufacturers
interviewed were confident that neither
the time nor the capital investment is a
limiting factor as long as they have a
stable backlog. Five of the
manufacturers interviewed have
recently undergone significant
expansion efforts. One manufacturer has
increased its production capacity by 10
times between 2008 and spring 2010 to
reach a level of about 1.5 million square
meters. Two other manufacturers have
doubled their capacities in the past 9
months, one reaching 1 million square
meters and another reaching 120,000
square meters. A fourth manufacturer
has reached the capacity of about
300,000 square meters over the past 1.5
years. Lastly, as mentioned by ACEEE/
ASAP, NanoPore has recently doubled
its capacity and has plans to expand to
0.9 million square meters of capacity by
2010. (ACEEE/ASAP, No. 43 at p. 4)
VIP manufacturer estimates of the
time required to bring a new plant online ranged from 6 to 18 months. The
required time depends on whether
existing production technology is
replicated, or whether further
improvements in production technology
are designed and incorporated into new
plants. Possible improvements include
increased automation of the panel
assembly and a shift to continuous
rather than batch processing.
Automation may involve the drying of
the core material and the cutting of the
bag and core. DOE visited a VIP
production facility during the course of
this investigation and concluded that
the estimates provided by VIP vendors
of time required to bring new
production capacity online are
consistent with the production process,
given the equipment used.
Sub Zero noted that large volume
refrigerator manufacturers could
produce VIPs in-house to control costs,
though Sub Zero and other small
manufacturers would not have that
ability (Sub Zero, No. 40 at p. 4)
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ThermoCor agreed that large
manufacturers would have the means to
develop VIP production capability inhouse by 2014. Several VIP
manufacturers have considered joint
ventures and licensing opportunities
with refrigerator manufacturers.
Manufacturers of VIPs suggest that
transferring the knowledge and
expertise of VIP production would be a
straightforward process. A new VIP
fabrication facility would need to have
a production capacity between 300,000
and 1.5 million square meters per year
to be cost-effective at today’s VIP price
levels. The capacity will typically vary
based on the manufacturer, the panel
type, and the facility location.
VIP manufacturers do not anticipate
the supply of raw materials to be an
issue as production ramps up. The
industry uses multiple suppliers for
both the barrier film and the fill
material. Materials used for the fill
include glass fiber, fumed silica, and
aerogel. Glass fiber is produced for a
wide range of uses worldwide. Fumed
silica, used as fill by some VIP
manufacturers, currently is produced on
a much smaller scale. Asked if the more
limited range of uses of fumed silica
could present material supply issues
due to capacity ramp-up delays or
intellectual property issues, Porextherm
noted that intellectual property issues
would not prevent new suppliers from
building new fumed silica plants, citing
several new production facilities that
have come online recently in Asia.
Porextherm also noted that the solar
collector industry in particular is
helping to expand the production of
pure silica, which produces fumed
silica as a by-product. Va-Q-tec
estimates that it would take
approximately 2.5 years to build a new
fumed silica plant, but that current
worldwide production capacity is
sufficient to provide enough fumed
silica for production of 100 million m2
of VIPs annually. Thermal Visions did
not anticipate suppliers needing more
than one year to respond to the rampup in production.
NRDC recommended that DOE
explore other applications in which
durable vacuum-sealing is required in
large production volumes for lessons
and strategies (NRDC, No. 39 at p. 4)
DOE interprets this comment to mean
that the production technologies
required for this aspect of VIP
production may have already been
developed for other industries, thus
potentially limiting the required time to
development the process for the VIP
industry. Through its research discussed
above, DOE confirmed that current
technology is already enabling mass
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production of VIPs, so an additional
survey of other applications was
unnecessary.
In summary, based on all of the above,
DOE tentatively concludes that the VIP
industry has the ability to increase
production to meet the potential
demand for VIPs within the three year
gap between the final rule’s issuance
and the compliance date for any
amended standard.
VIP Longevity
AHAM questioned whether the
average lifetime of VIPs is consistent
with lifetime expectations for
refrigeration products (AHAM, Public
Meeting Transcript, No. 28 at p. 94–95)
In response, DOE investigated the issue
of VIP longevity in more depth. ACEEE
and ASAP commented that VIP
manufacturers have used accelerated
aging techniques to estimate panel life.
Manufacturers have estimated lifetimes
between 20 and 50 years for silica core
panels, and generally up to 15 years for
panels constructed of other core
materials. (ACEEE/ASAP, No. 43 at p. 3)
ThermoCor and Va-Q-tec provided
data on VIP degradation. ThermoCor
panels, which have a glass fiber core,
have been shown to retain about 75
percent of their insulation value over 10
years, a finding extrapolated from 7
years of data collected from panels aged
at room temperature. Va-Q-tec
determined that their panels would
yield a 15 percent increase in thermal
conductivity over 15 years, based on 7
years of observation of panels held in
storage (‘‘Va-q-tec Lifetime Analysis’’,
No. 55). In both cases, the data suggest
that the degradation in insulation value
is similar to that of polyurethane foam
(Wilkes 2001),27 the insulating material
used currently in nearly all products,
and the insulation value would remain
well above that of the baseline
polyurethane foam for the lifetime of the
refrigerator. As such, DOE did not factor
VIP degradation into its analysis.
VIP Quality and Durability
AHAM and LG expressed concern
that a short transition time to mass
produce VIPs would adversely impact
their quality (AHAM, No. 34 at p. 7; LG,
No. 41 at p. 4) Sub Zero commented that
there is a significant learning curve for
commercialization of VIPs that will be
steepened if standards require the
wholesale transition to use of VIPs (Sub
Zero, No. 40 at p. 4).
27 Wilkes, K., et al. ‘‘Aging of Polyurethane Foam
Insulation in Simulated Refrigerator Panels—OneYear Results with Third-Generation Blowing
Agents.’’ 29 Sep. 1999. https://www.ornl.gov/
webworks/cpr/pres/107629.pdf. Accessed 14 June
2010.
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Sub Zero also pointed out that
shipping and handling may weaken a
panel, causing it to fail slowly, without
becoming apparent during visual
inspections prior to installation. In
addition, Sub Zero commented that
panel installation is more critical to
performance and reliability than it is for
most other components, contributing to
a steepened learning curve. In Sub
Zero’s experience, VIP failure can cause
the wall to bulge, leading to higher
rejection rates, installation problems for
built-ins, condensation, and
compromised door structures. Sub Zero
added, however, that their own service
records for VIPs indicate that these
panels have performed well in the field.
(Sub Zero, No. 40 at p. 4; Sub Zero,
Public Meeting Transcript, No. 28 at p.
105)
The IOUs asserted that technological
advancements have occurred in core
materials, external barriers, and
methods to maintain vacuum integrity,
all of which would help to improve
panel durability. Additionally, VIP
manufacturers are taking steps to
maintain quality throughout the
installation process, including the use of
on-site quality checking devices and
training programs for workers to help
ensure that proper handling techniques
are used. Also, the IOUs pointed out
that some products have high insulation
values even when the vacuum has been
compromised (IOU, No. 36 at pp. 6–8)
NRDC commented that the risk of
premature failure is overstated given the
ample opportunities for detection
(NRDC, No. 39 at p. 4) NPCC concurred
that concerns over VIP durability are
overstated, but recommended that DOE
assess efficiency improvements feasible
without VIPs to identify efficiency
levels that are particularly ‘‘robust’’.
(NPCC, No. 33 at p. 2–3)
DOE acknowledges that VIPs are more
sensitive to handling issues during
transport and installation when
compared to other components. With
this fact in mind, DOE still anticipates
that manufacturers will make
adjustments to their handling
procedures to improve success rates of
applying VIPs to their products,
including taking those needed steps to
ensure that VIPs remain intact after
fabricating a refrigeration product. DOE
also believes that innovations such as
(1) the rapid VIP integrity testing system
that one VIP manufacturer has
developed for installation into each
panel, which allows verification of each
panel’s integrity even after installation
into the product, and (2) the
compartmentalized design of another
available VIP technology that limits
performance degradation to a small
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region of a VIP will mitigate the
potential impacts of VIP damage prior to
installation. DOE believes that, after
installation, VIPs would likely be very
well protected from damage because
they are encased inside the product
walls or door, protected on one side by
the product’s external shell (or interior
liner) and on the other side by the
polyurethane foam insulation. DOE
notes that its discussions with
manufacturers did not reveal a single
instance in which a VIP field failure
occurred. While this tentative finding
does not imply that there have been no
failures, DOE believes, based on the
information made available for review,
that this particular issue has had
minimal to no impact on manufacturer
warranty or maintenance costs. DOE
tentatively concludes that the risk of
VIP failure is an issue that can be
sufficiently addressed through design
innovations and careful handling
procedures during the manufacturing
process.
VIP Cost Assumptions
Several specific comments were made
regarding VIP cost assumptions. These
comments address treatment of the
technology in the engineering analysis,
and are addressed later in section
IV.C.4.d, below.
DOE requests comment and
information on aspects of VIP
technology that affect its suitability for
consideration as a design option.
Particularly, DOE seeks any new
information not already discussed or
considered in the rulemaking. (See Issue
10 under ‘‘Issues on Which DOE Seeks
Comment’’ in section VII.E of this
NOPR.)
2. Technologies Considered
DOE has tentatively concluded that:
(1) All of the efficiency levels discussed
in today’s NOPR are technologically
feasible; (2) products at these efficiency
levels could be manufactured, installed,
and serviced on a scale needed to serve
the relevant markets; (3) these efficiency
levels would not force manufacturers to
use technologies that would adversely
affect product utility or availability; and
(4) these efficiency levels would not
adversely affect consumer health or
safety. Thus, the efficiency levels that
DOE analyzed and is discussing in this
notice are all achievable using ’’screened
in’’ technology options identified
through the screening analysis. The
technologies DOE considered for each
group of products are shown in Table
IV.8.
TABLE IV.8—TECHNOLOGIES CONSIDERED BY DOE FOR RESIDENTIAL REFRIGERATION PRODUCTS, BY PRODUCT GROUP
Design option
Standard-size
refrigeratorfreezers
Standard-size
freezers
Increased Insulation Thickness ..................................................................................
......................
Isobutane Refrigerant .................................................................................................
VIPs ............................................................................................................................
Improved Compressor Efficiency ................................................................................
Variable-Speed Compressor ......................................................................................
Increased Evaporator Surface Area ...........................................................................
Increased Condenser Surface Area ...........................................................................
Forced Convection Condenser ...................................................................................
Brushless DC Evaporator Fan ....................................................................................
Brushless DC Condenser Fan ....................................................................................
Adaptive Defrost .........................................................................................................
Variable Anti-Sweat Heater Control ...........................................................................
......................
√
√
√
√
√
......................
√
√
√
√
√
(see Note 1)
......................
√
√
√
√
√
√
√
√
√
Compact
refrigerators
Compact
freezers
√
√
√
√
√
√
√
√
√
√
√
√
√
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Note 1: Increased Insulation Thickness was not considered for built-in, standard-size freezers.
C. Engineering Analysis
The engineering analysis uses costefficiency relationships to show the
manufacturing cost increases associated
with achieving increased efficiency.
DOE has identified the following three
methodologies to generate the
manufacturing costs needed for the
engineering analysis: (1) The designoption approach, which provides the
incremental costs of adding to a baseline
model design options that will improve
its efficiency; (2) the efficiency-level
approach, which provides the relative
costs of achieving increases in energy
efficiency levels, without regard to the
particular design options used to
achieve such increases; and (3) the costassessment (or reverse engineering)
approach, which provides ‘‘bottom-up’’
manufacturing cost assessments for
achieving various levels of increased
efficiency, based on detailed data as to
costs for parts and material, labor,
shipping/packaging, and investment for
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models that operate at particular
efficiency levels.
DOE conducted the engineering
analysis for this rulemaking using a
combined efficiency level/design
option/reverse engineering approach.
DOE defined efficiency levels using
percentages representing energy use
reductions. The reductions are defined
to apply to energy use (not including
icemaking energy use) measured using
the proposed new test procedure, DOE’s
premise that efficiency levels expressed
as a percentage of energy use lower than
that of baseline products are equivalent
when calculated based on both the
current test procedure and the proposed
new test procedure (without icemaking
energy use) allowed DOE to compare
information developed from different
sources. However, DOE’s analysis is
based on the efficiency improvements
associated with groups of design
options. DOE developed estimates for
efficiency improvements for design
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options through energy use modeling
analysis conducted for selected reverseengineered products. The energy models
were first established based on the
existing product designs, and the
models were subsequently adjusted to
reflect application of the groups of
design options considered for analysis.
DOE based some of the design option
information on data gained through
reverse-engineering analysis, but also
used other sources, such as component
vendor inquiries and discussions with
manufacturers as appropriate. Details of
the engineering analysis are provided in
the NOPR TSD chapter 5.
DOE received several comments from
interested parties on its approach to the
engineering analysis, as described
below.
1. Product Classes Analyzed/
Representative Products
DOE initially selected seven key
product classes for direct analysis.
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These product classes are summarized
in Table IV.9. The direct analysis
included reverse engineering,
59501
manufacturing cost modeling, and
energy use modeling.
TABLE IV.9—PRODUCT CLASSES DIRECTLY ANALYZED IN THE PRELIMINARY ENGINEERING ANALYSIS
Product category
Product class
Standard-size refrigerators and refrigerator-freezers ...............................
3. Refrigerator-freezer—automatic defrost with top-mounted freezer
without through-the-door ice service.
5. Refrigerator-freezers—automatic defrost with bottom-mounted freezer without through-the-door ice service.
7. Refrigerator-freezers—automatic defrost with side-mounted freezer
with through-the-door ice service.
9. Upright freezers with automatic defrost.
10. Chest freezers and all other freezers except compact freezers.
11. Compact refrigerators and refrigerator-freezers with manual defrost.
18. Compact chest freezers.
Standard-size freezers .............................................................................
Compact refrigerators ...............................................................................
Compact freezers .....................................................................................
DOE selected representative products
from each of these product classes to
analyze and assess the products’
potential for energy use reduction. DOE
selected these products by reviewing
product offerings on manufacturer and
retailer Web sites and selecting products
for analysis that had features affecting
energy use that are typical for the
product classes. DOE selected products
of two volumes for each analyzed
product class and attempted to select
two products of one of these volumes to
serve as a product pair. Each product of
this pair would be nearly identical in
design except that one would be rated
at the maximum allowable energy use
and the other would satisfy the ENERGY
STAR requirements. DOE presented
these representative product selections
at the Framework Workshop. For these
directly-analyzed product classes, DOE
developed two cost-efficiency curves for
each class based on two of the three
products purchased for reverse
engineering that represented distinct
designs. (The third reverse-engineered
product of each class, as mentioned
above, was typically a variant of one of
the other products, and full analysis of
this third product would not have
provided additional useful information.)
During the preliminary analysis
public meeting, DOE again requested
comment on the variation present in
refrigeration product design, and the
distribution of incremental costs to
achieve energy use reductions as
compared to the designs selected for
analysis.
AHAM commented that it is unable to
provide detailed design data for its
members, because such data are
impossible to aggregate. AHAM
suggested that DOE work with
individual manufacturers during the
MIA interviews to obtain this specific
information. (AHAM, Public Meeting
Transcript, No. 28 at p. 55; AHAM, No.
34 at p. 5) Whirlpool commented that
detailed study would be required to
gather such information, and this
analysis should be discussed in NOPRphase manufacturer interviews.
(Whirlpool, No. 31 at p. 2) LG suggested
that DOE review company Web sites to
determine product design options. (LG,
Public Meeting Transcript, No. 28 at p.
56)
DOE discussed with individual
manufacturers the improvement
potential of design options and the
design option groupings required to
achieve different efficiency levels for
different product classes during the MIA
interviews. Alone, this information was
insufficient to clearly identify the
design option pathways required to
achieve all of the considered efficiency
levels, but DOE made many engineering
analysis adjustments based on the
information gathered in these
discussions (see Table IV.10 for a
summary of key changes in the
analysis).
Based on the manufacturer
discussions and accompanying
analytical work, DOE concluded that the
average characteristics of the products
initially purchased for reverse
engineering and subsequently used as
the basis for the engineering analyses
provide a reasonable representation of
baseline products. DOE calculated the
representative engineering costefficiency curve for each product class
listed in Table IV.9, above, as the
average of the two cost-efficiency curves
developed for the two reverseengineered products of that class.
Regarding LG’s suggestion that DOE
examine manufacturer Web sites to
obtain the information sought for its
analysis, DOE notes that the detailed
information DOE requires for its
analysis is unavailable on these Web
sites.
TABLE IV.10—SUMMARY OF KEY ADJUSTMENTS TO THE ENGINEERING ANALYSIS
Preliminary
Changes for the proposed rule
VIP Surface Coverage ....................
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Parameter(s)
Full product coverage, except for
chest freezer walls.
VIP Effectiveness ............................
Full effectiveness as determined
by the ERA energy model.
........................................................
Full coverage of doors, 50% coverage of cabinet to assure structural
integrity, preference for coverage of freezer compartments, no
change to exception for chest freezer walls.
50% of ERA energy model effectiveness to better match results reported by manufacturers.
Adjusted based on additional information.
Cost Increase for Higher-Efficiency
Components.
Conversion Costs for Increase of
Door and Cabinet Insulation
Thickness.
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portion allocated to the door thickness increase.
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TABLE IV.10—SUMMARY OF KEY ADJUSTMENTS TO THE ENGINEERING ANALYSIS—Continued
Parameter(s)
Preliminary
Changes for the proposed rule
Heat Exchanger (Condenser and
Evaporator) Size Increase.
Application of a 20% increase in
the UA value (inverse of thermal
resistance) of the heat exchangers.
Standby Power for Variable Speed
Controls.
Variable Speed Compressor System Fan Control.
Variable Speed Compressor Performance for Compact Products.
Isobutane Refrigerant ......................
Not included ...................................
Application of this design option based on examination of product design details only for products for which size increase was possible.
Direct modeling of heat exchanger performance based on selected
geometry changes. Increase of fan power requirement for heat exchanger depth increases.
Addition of 1.5W load outside the cabinet for products not already
having electronic control.
Fan operation at reduced speed to deliver reduced air flow at 50%
power input consistent with cubic fan law.
Degradation of compressor capacity in ERA energy modeling based
on performance data obtained from a manufacturer.
Consideration of isobutane refrigerant for compact refrigerators, with
5% energy use reduction.
Considered for product classes 5 * and 7 **.
Baseline average wattage reduced for both directly analyzed products.
30 hours; Also, adjustment made in this value when converting to
variable speed compressors to avoid modeling excessive defrost
frequency.
Variable Anti-Sweat Heater Control
Baseline Anti-Sweat Heater Operation (Product Class 5* only).
Variable Defrost Compressor Run
time between defrosts.
Inconsistent selection of fan speed
........................................................
Not considered ..............................
Considered for product class 5 * ...
........................................................
38 hours .........................................
* Refrigerator-freezers—automatic defrost with bottom-mounted freezer without through-the-door ice service.
** Refrigerator-freezers—automatic defrost with side-mounted freezer with through-the-door ice service.
DOE also analyzed four product
classes of built-in products (see Table
IV.11). DOE selected one representative
built-in product for analysis for each of
these product classes. DOE judged the
representativeness of these product
selections based on discussions with
manufacturers regarding design option
groupings required to meet key
efficiency levels with built-in products.
TABLE IV.11—BUILT-IN PRODUCT CLASSES ANALYZED
Product category
Product class
Standard-size refrigerators and refrigerator-freezers ...............................
3A–BI. All Refrigerators with automatic defrost.
5–BI. Refrigerator-freezers—automatic defrost with bottom-mounted
freezer without through-the-door ice service.
7–BI. Refrigerator-freezers—automatic defrost with side-mounted freezer with through-the-door ice service.
9–BI. Upright freezers with automatic defrost.
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Standard-size freezers .............................................................................
DOE’s proposal to directly analyze a
limited number of product classes was
initially presented in the framework
document and discussed at the
framework workshop. (‘‘Framework
Document Public Meeting on Energy
Conservation Standards for
Refrigerators, Refrigerator-Freezers, and
Freezers,’’ No. 6 at p. 45) DOE did not
conduct a full analysis of all product
classes in light of limited resources and
the limited value this additional data
would have yielded given the small
number of product shipments associated
with the non-analyzed product classes.
Instead, DOE developed an approach to
extend the energy standards to these
product classes. Discussion of this
extension of the standards and
associated comments is presented in
section IV.C.7, below.
2. Baseline Energy Use Curves
a. Baseline Energy Use Under the
Proposed New Test Procedure
As described in section III.A, above,
DOE has proposed new test procedures
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for refrigeration products that will affect
their measured energy use. DOE
developed equations for baseline
product energy use as a function of
adjusted volume under the proposed
new test procedures (which excludes
the energy required to make ice—i.e.,
icemaking energy use) based on
information provided by AHAM, as
described in chapter 5, section 5.4.2, of
the preliminary TSD. (Icemaking energy
is the additional energy used to produce
ice, which is distinct from the energy
expended by an automatic ice
dispensing system to dispense ice.)
These equations address the test
procedure changes associated with
compartment temperatures and volume
calculation method.
DOE sought comment on the
proposed baseline energy use/adjusted
volume relationships under the
proposed new test procedure. AHAM
and Whirlpool supported the DOE
approach and found it to be wellsummarized and sufficiently rigorous.
(AHAM, No. 34 at p. 5 and Public
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Meeting Transcript, No. 28 at p. 61;
Whirlpool, No. 31 at p. 1)
LG questioned the development of
baseline energy use equations that do
not include automatic icemaker energy
use for products with automatic
icemakers and suggested that the energy
use of automatic icemakers should be
included in the DOE analysis and in the
baseline energy use equations. (LG,
Public Meeting Transcript, No. 28 at p.
60) The LG comment also suggests that
it would not be possible to develop a
baseline energy use equation prior to
finalization of the applicable test
procedure, indicating that the portion of
the measurement associated with
automatic icemakers is still in
development. (Id.)
The proposed test procedure includes
a value for icemaking energy use for
those products that have automatic
icemakers. 75 FR 29846 (May 27, 2010).
However, the discussion regarding
efficiency levels is based on the
percentages of energy use reductions
from baseline energy use excluding
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icemaking energy use. In this context,
icemaking energy use is the 84 kWh
assigned to icemaking in the proposed
test procedure. Id. at 29847. As
described in section III.A, above,
sufficient information is unavailable to
accurately determine the variation of
icemaking energy use as a function of
efficiency level. Hence, DOE is not
considering reductions of the 84 kWh
allocated to icemaking energy use as
part of this standard. Instead, the
examined energy use reductions
exclude icemaking energy use. DOE
believes this treatment also allows more
meaningful comparisons to other
information sources, such as
information obtained from discussions
with manufacturers regarding design
option groups required to achieve
efficiency levels.
Electrolux requested that DOE clarify
its definition of baseline energy use, as
referenced throughout the preliminary
TSD. (Electrolux, Public Meeting
Transcript, No. 28 at pp. 62–63) Sub
Zero also commented that it is unclear
in the preliminary TSD whether
references to baseline energy refer to
calculations under the current test
procedure or under the proposed test
procedure. (Sub Zero, Public Meeting
Transcript, No. 28 at pp. 63–66)
DOE interprets these comments to
mean that the preliminary TSD did not
clearly explain in its discussion of costefficiency curves and efficiency levels
whether the examined percentage
energy use reductions applied to the
current energy standard (i.e., a baseline
product tested using the current test
procedure) or to a baseline product
tested under the new proposed test
procedure. To clarify stakeholders’
concerns, DOE notes that standards
determined by reducing the current
standard levels by the stated percentage
reductions applied to products tested
under the proposed new test procedure
would have hidden in them the
additional energy use reductions
associated with the impacts of applying
the proposed new test procedure. The
equation below indicates, for products
with automatic icemakers, how energy
use associated with the analyzed
efficiency levels would be calculated.
For products without automatic
icemakers, the icemaking energy use
would not be added (i.e., the last term
in the expression would be eliminated).
TECEL∂ICE,NEW = TECSTD,NEW × (1 ¥ R)
+ TECICE
Where:
TECEL∂ICE,NEW = Test energy consumption at
a given efficiency level, including
icemaking energy consumption, using
the new test procedure
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TECSTD,NEW = Test energy consumption under
the current standard, not including
icemaking energy consumption, using
the new test procedure
R = Reduction in energy consumption
(expressed as fraction) due to efficiency
improvements at a given efficiency level
TECICE = Icemaking test energy consumption
DOE conducted the analysis based on
the proposed new test procedure.
However, as discussed, DOE applies the
energy use reduction associated with
the efficiency level to the baseline
energy use, excluding icemaking energy
use. For the purposes of this discussion,
DOE defines the Proposed Procedure
Reduced Baseline Energy Use as the
representative energy use 28 not
including the icemaking energy use of a
minimally compliant product measured
under the proposed new test procedure.
For a product with a 20 percent
efficiency level (i.e., with energy use 20
percent lower than the maximum
allowable energy use) and with an
automatic icemaker, the energy use
measured under the proposed test
procedure would be equal to the
icemaking energy use plus 80 percent of
the Proposed Procedure Reduced
Baseline Energy Use. Equations
representing the Proposed Procedure
Reduced Baseline Energy Use are
presented in Table 5.4.10 of the
preliminary TSD. For a product at a 20
percent efficiency level without an
automatic icemaker, the energy
measured under the proposed new test
procedure would be 80 percent of the
Proposed Procedure Reduced Baseline
Energy Use.
Whirlpool questioned the change in
adjusted volume for product class 7
(refrigerator-freezers—automatic defrost
with side-mounted freezer with
through-the-door ice service) associated
with the new test procedure, as reported
in the preliminary TSD (Tables 5.4.5
through 5.4.7), suggesting that the new
volume calculation method, which has
eliminated the insulating hump and cup
recess areas from the volume
calculation, should result in lower
volumes. The cup recess area is the
recess on the outside of the product
under the dispenser, where a cup would
be placed to fill it with ice or water. The
insulating hump is the ‘‘bulge’’ towards
the inside of product that is necessary
to provide insulation around the back of
the cup recess and around the ice
28 The word ‘‘representative’’ is inserted here to
indicate that the Proposed Procedure Reduced
Baseline Energy Use is intended to be
representative of the products in a product class,
rather than applying to any one particular product
that is minimally-compliant under the current
standard. This distinction is made because there is
variation in the change in measured energy use
when applying the proposed test procedure.
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59503
dispensing chute. (Whirlpool, Public
Meeting Transcript, No. 28 at pp. 58–59)
DOE notes that the data associated
with the tables were provided by AHAM
as aggregated data, which limited the
extent to which DOE could draw
conclusions about these data. However,
the information indicates that the
average freezer volume for the 24
examined product class 7 samples
dropped from 9.3 cubic feet under the
current test procedure to 9.0 cubic feet
under the proposed new test procedure,
consistent with expectations of a
reduction in volume. The larger volume
adjustment factor associated with the
proposed new test temperatures (the
volume adjustment factor for the freezer
compartment increases from 1.63 to 1.76
under the proposed test procedure)
more than compensates for the
reduction in volume and results in a
small increase in adjusted volume.
b. Change of Energy Use Equation Slope
The energy standards for refrigeration
products are expressed as a product’s
adjusted volume multiplied by a
parameter called the slope and added to
another parameter called the intercept.
Energy use is expressed using an
equation rather than as a fixed value to
reflect the fact that a larger product
consumes more energy. An energy use
equation with a larger slope means that
energy use increases more rapidly as the
size increases (i.e., is more sensitive to
product size), while a lower slope
means that energy use increases less
rapidly. Different slope and intercept
parameters are established to represent
the energy standard for each product
class. Casting the energy standards in
this fashion allows DOE to set a
standard for each product class as a
single relationship applicable for a wide
range of product volumes, rather than
providing separate standards for many
limited volume ranges.
Based on information derived from
energy use modeling, the preliminary
TSD (see chapter 5, section 5.4.2)
suggested that the slopes for at least
some of the examined products may
need adjustment. DOE sought comment
on whether to adjust the slopes of the
baseline energy use curves under the
new test procedure for any of the
proposed product classes.
AHAM requested additional
information on (a) How product classes
were selected for evaluating the slope
adjustment, (b) how the modified slopes
were determined, and (c) how the
intercepts would change with proposed
slope changes. (AHAM, No. 34 at p. 6
and Public Meeting Transcript, No. 28 at
pp. 68–69) AHAM supported DOE’s
proposal to increase the slope for
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current product class 5 (refrigeratorfreezers—automatic defrost with
bottom-mounted freezer without
through-the-door ice service) to 12.3
assuming the intercept value remains
the same, since the slope for this
product class was 16.5 in 1993 and it
dropped to 4.6 with the 2001
rulemaking, thus making the standard
more stringent for large products than
for small products. (AHAM, No. 34 at p.
6 and Public Meeting Transcript, No. 28
at p. 68) AHAM expressed concerns
about the slopes for the product classes
the preliminary TSD did not analyze,
such as product classes 17 (compact
upright freezers with automatic defrost),
3A (all-refrigerators—automatic defrost),
5A (refrigerator-freezer—automatic
defrost with bottom-mounted freezer
with through-the-door ice service), 10A
(chest freezers with automatic defrost),
and 11A (compact refrigerators and
refrigerator-freezers with manual
defrost). However, AHAM’s comments
regarding product class 17 appear to
address the magnitude of the energy
standard rather than the slope of the
energy use equation for this product
class. (AHAM, Public Meeting
Transcript, No. 28 at p. 69) Finally,
AHAM commented that the slopes
determined using energy modeling
should be validated if possible to
determine if the proposed slope values
are realistic. (AHAM, Public Meeting
Transcript, No. 28 at p. 68) Whirlpool
commented that the preliminary TSD
provides insufficient information on the
assessment of energy equation slopes to
allow the company to either support or
reject of the proposal. (Whirlpool, No.
31 at p. 1)
DOE presented during the preliminary
analysis meeting background
information regarding the slopes of
different product classes based on
energy modeling. DOE highlighted the
need to obtain data and feedback to
properly assess which slopes should
change and what the new slope and
intercept values should be. DOE
explicitly asked for information that
might help in making slope adjustments
at the preliminary analysis public
meeting and as part of the preliminary
analysis comment period, but did not
receive any relevant data at that time.
DOE also asked for data on this topic
during the NOPR phase manufacturer
interviews and received information for
two pairs of product class 5 products.
As described in the NOPR TSD in
chapter 5, section 5.4.2, DOE
incorporated this information into its
evaluation of the applicable energy
efficiency equation for this product
class. DOE proposes to apply the slope
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for product class 7 (refrigeratorfreezers—automatic defrost with sidemounted freezer with through-the-door
ice service) to product class 4
(refrigerator-freezers—automatic defrost
with side-mounted freezer without
through-the-door ice service) because
the presence of through-the-door ice
features for product class 7 products
should have only a limited impact on
the increase in energy use associated
with cabinet growth, which the slope
represents. These adjustments are also
described in section 5.4.2 of chapter 5
of the NOPR TSD. Otherwise, DOE is
not proposing any slope changes based
solely on energy modeling information.
DOE will consider modifying its slope
and intercept values if sufficient data
are received.
In assessing possible slope changes,
DOE primarily chose products for which
energy use models had already been
prepared as part of the preliminary
analysis. As described in the
preliminary TSD, chapter 5, section
5.4.2, the analysis started with the
energy models of minimally-compliant
products based on the two reverseengineered products for each product
class DOE examined. DOE examined the
trend in calculated energy use as the
product size changes with insulation
thickness remaining constant. For the
smaller of the two reverse-engineered
products, DOE examined the trend as
size increases, and for the larger of the
two products, DOE examined the trend
as size decreases. DOE averaged these
two results.
For the analysis of compact
refrigerators, DOE considered the
change in efficiency of typically
available compressors sized
appropriately for the products
examined. For standard-size products,
DOE used a constant compressor
efficiency in the analysis. DOE selected
this approach based on observed data
indicating that compressor efficiency
does not vary significantly in the
capacity range suitable for most
standard-size products (see, e.g., Figure
5.8.1 of chapter 5 of the preliminary
TSD).
The preliminary TSD did not address
the approach for determining new
intercepts for baseline energy use
equations with modified slopes.
Changing the slope without a
corresponding change to the intercept
value would result in a dramatic
increase or decrease in the calculated
baseline energy use. For example,
consider the preliminary baseline
energy use equation for product class 5,
which is 5.32 × AV + 542.5. DOE
proposes to change this slope from 5.32
to 11.0. If the intercept remains equal to
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542.5, the calculated energy use of a
product with an adjusted volume equal
to 20 would increase from 648.9 to
762.5, an increase of 17.5 percent. A
lower intercept would be needed in
order to offset this change and permit
the calculated baseline energy use for
products with typical adjusted volumes
to remain constant. Without this
corresponding adjustment, the resulting
equation would not be representative of
baseline product energy use. For a
product with an adjusted volume equal
to 20, an intercept equal to 428.9 would
assure that the energy use remains
648.9.
Rather than keep the same intercept
value, as suggested by AHAM (AHAM,
No. 34 at p. 6), DOE proposes, in
developing a new baseline energy use
equation, that the calculated baseline
energy use for the typically-shipped
range of products of the class remains
constant. Ideally, this approach would
require knowledge of shipment
quantities for the product class
disaggregated by adjusted volume. DOE
does not have access to such shipment
data and cannot conduct a calculation to
determine an intercept that is known to
result in zero change in the shipmentweighted average baseline energy use.
To work around this limitation, DOE
proposes to select a new intercept so
that the increase in the baseline energy
calculated for the largest adjusted
volume (based on the new proposed test
procedure with its modified volume
adjustment factor) typical for the
examined product class is equal to the
decrease in the baseline energy use for
the smallest adjusted volume typical for
that product class. For product class 5,
DOE selected representative minimum
and maximum adjusted volumes for this
calculation equal to the adjusted
volumes of the 18.5 and 25 cubic foot
reverse engineered products. The
adjusted volumes for these products are
22.4 and 29.8 cubic feet. With the
proposed new intercept of 394.2, the
baseline energy use for the smaller
product decreases 21.2 kWh from 661.6
to 640.4 kWh, while the baseline energy
use for the larger product increases 21.2
kWh from 701.3 to 722.5 kWh. A similar
approach is proposed for product class
4, as described in section 5.4.2 of
chapter 5 of the NOPR TSD. The chapter
also discusses development of a
baseline energy use equation for product
class 5A. DOE’s Proposed Procedure
Reduced Baseline Energy Use equations
for all of the proposed product classes
are presented in Table 5.4.12 of chapter
5 of the NOPR TSD. These equations are
the basis for development of the energy
standards in this NOPR.
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DOE requests comment on the
approach used to develop Proposed
Procedure Reduced Baseline Energy Use
equations with adjusted slopes for
product classes 4, 5, and 5A. DOE also
seeks relevant data that would allow
more rigorous adjustment of the curve
intercept to ensure that the shipmentweighted average impact of the slope
change would be neutral (i.e., zero
change) with respect to energy use. DOE
also seeks any additional information
that would support similar development
of adjusted-slope baseline energy curves
for other product classes. (See Issue 11
under ‘‘Issues on Which DOE Seeks
Comment’’ in section VII.E of this
NOPR.)
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
c. Energy Use Measurement Changes
Associated With Other Test Procedure
Changes
As described in section IV.C.2.a,
above, DOE developed the Proposed
Procedure Reduced Baseline Energy Use
equations based on energy use
measurement changes associated with
proposed test procedure changes
associated with compartment
temperatures and volume calculation
methods. DOE calculated the new
energy conservation standards proposed
in this notice by applying efficiency
level percentages to the Proposed
Procedure Reduced Baseline Energy Use
equations. Section III. A, above,
describes the test procedure rulemaking
and its associated NOPR, which has
proposed numerous test procedure
changes in addition to the compartment
temperature and volume calculation
method changes. The test procedure
final rule has not yet been published.
However, DOE tentatively concludes,
based on its analysis and the comments
received in response to the proposed
procedure, that none of these other
proposed test procedure changes will
affect measured energy use. Therefore,
DOE has used the Proposed Procedure
Reduced Baseline Energy Use equations
developed during the preliminary
analysis (subject to changes in some of
these equations to address equation
slope) to establish the proposed
standards in this notice.
3. Efficiency Levels Analyzed
DOE selected baseline products as
reference points for all of the product
classes and compared these baselines to
projected changes resulting from using
energy saving design options. The
baseline products in each product class
represent the common characteristics of
equipment in that class.
DOE established a series of
incremental efficiency levels for which
it has developed incremental cost data
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and quantified the cost-efficiency
relationship for each of the eleven
analyzed product classes. In each
product class, the highest efficiency
level is the max-tech level, which
represents the theoretical maximum
possible efficiency if all available design
options are incorporated. Because the
two products selected for reverse
engineering for each of the seven
conventional (free-standing) product
classes had differing characteristics, the
max-tech levels for the two products
were not the same. DOE did not
consider that the higher of the two maxtech levels would be representative of
the entire product class. Instead, DOE
calculated max tech for the product
class as the average of the max-tech
levels for the two products analyzed.
DOE sought comment on the
incremental efficiency levels and the
max-tech level for each product class.
Stakeholders primarily made comments
about the max-tech levels. The
comments primarily addressed (a)
Validity of max tech that is calculated
based on technology options that are
used in commercialized products but
whose combinations in the max-tech
designs may not be represented by
products or prototypes, (b) validity of
DOE’s consideration of variable speed
compressors for compact products, (c)
questions regarding whether some of the
design options, particularly heat
exchanger size increases, fit physically
in the products, and (d) questions
regarding validation of the energy
modeling predictions. The specific
comments are detailed below. The
comments described by topics (b) and
(c) address the treatment in the
engineering analysis of design options
that have been screened-in, and are
discussed in section IV.C.4, below. DOE
modified its treatment of some of these
design options in the NOPR analysis,
which resulted in adjusting the maxtech levels. The comments described by
topic (d) address validation of the
energy modeling tool DOE used in the
analysis and are discussed in section
IV.C.5, below. Comments that
specifically address max-tech levels but
not energy model validation or
treatment of design options in the
analysis are discussed in section III.B.2,
above.
4. Engineering Analysis Treatment of
Design Options
GE recommended that DOE reevaluate
its assumptions underlying the
technologies included in the max-tech
levels, because some of the design
options are not feasible for certain
product classes and some design
options are not as effective when
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59505
combined with other design options.
(GE, No. 37 at p. 2) But GE did not
identify specific options it believed
were problematic. DOE cannot directly
respond to comments that do not
address particular design options in
question and the specific concerns with
the way they were evaluated. The
energy modeling used to determine
impacts of groups of design options
modeled the design option groups rather
than modeling each design option
individually. The modeling showed the
reduced effectiveness of design options
added after other design options had
already been considered. This resulted
in less reduction in energy use for such
design option groups. Hence, the
analysis captured the reduced
effectiveness associated with the
grouping of design options and DOE did
not modify its analysis in response to
this comment.
a. Heat Exchangers
AHAM, Sub Zero, and GE commented
that some of the design options
considered could not be implemented
due to cabinet size limitations. (AHAM,
Public Meeting Transcript, No. 28 p. 73;
Sub Zero, Public Meeting Transcript,
No. 28 p. 73; GE, Public Meeting
Transcript, No. 28 p. 74) GE did not
offer any specifics in its statements or
comments. When asked to identify
specific design options that were sizedependent, Sub Zero cited heat
exchangers (Sub Zero, Public Meeting
Transcript, No. 28 p. 73) As a result,
DOE revised its assessment of the
benefits from increased heat exchanger
sizes in the NOPR analysis by (a)
evaluating the potential to increase heat
exchanger size in each analyzed product
based on the reverse-engineered product
details and limiting the size increase—
in some cases, to no increase—and (b)
revising the analysis to analyze the heat
transfer benefit, the increase in
refrigerant-side pressure drop, and the
added airside pressure drop and/or
possible fan power increase associated
with the change. DOE adopted the latter
approach rather than applying a factor
representing an increase in
performance, as was done for the
preliminary engineering analysis. This
revised assessment is discussed in detail
in chapter 5 of the NOPR TSD in
sections 5.8.6 and 5.8.7.
b. Variable Speed Compressors for
Compact Products
Whirlpool and Electrolux commented
that variable speed compressors may not
be available in the market for product
class 11 (compact refrigerators and
refrigerator-freezers with manual
defrost). (Whirlpool, Public Meeting
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Transcript, No. 28 at p. 75; Electrolux,
Public Meeting Transcript, No. 28 at p.
75) DOE utilized performance data for
commercialized variable-speed
compressors in its analysis. For the
compact product classes, DOE
considered the smallest-capacity
variable speed compressors operating at
their lowest rated speed. For the
smallest compact refrigerator analyzed,
DOE considered replacement of the
baseline compressor, nominally rated at
211 Btu/hr capacity and an EER of 3.02
Btu/hr-W, with a variable speed
compressor with ratings of 139 Btu/hr
capacity and 4.96 Btu/hr-W EER at low
speed (capacity, power input, and EER
all vary as compressor speed varies).
DOE confirmed with the compressor
vendor that these compressors can be
used in this fashion, although doing so
may not be cost effective. Based on data
provided by a manufacturer, DOE also
degraded the modeled performance of
variable speed compressors when
applied to compact products, by
reducing their modeled capacity by 11
percent.
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c. Variable Anti-Sweat Heaters
Whirlpool commented that the
variable anti-sweat heater design option
would apply to product class 7
(refrigerator-freezers—automatic defrost
with side-mounted freezer with
through-the-door ice service) and
possibly 6 (refrigerator-freezers—
automatic defrost with top-mounted
freezer with through-the-door ice
service), in addition to product class 5
(refrigerator-freezers—automatic defrost
with bottom-mounted freezer without
through-the-door ice service).
(Whirlpool, Public Meeting Transcript,
No. 28 at pp. 44–45) In response, DOE
included this design option for analysis
of product class 7. The design option
had already been incorporated into the
analysis for product class 5, with
respect to the gasket heaters used
between this product class’s French
Doors (see Preliminary TSD, chapter 5,
section 5.8.9). DOE did not develop
cost-efficiency curves for product class
6, as this was not one of the directlyanalyzed product classes (see section
IV.C.1, above).
d. Vacuum-Insulated Panels
Section IV.B.1.c, above, discusses
VIPs from the perspective of the
screening analysis. As described in that
section, VIPs were not screened out for
the NOPR analysis. This section
addresses comments associated with the
treatment of VIP technology in the
engineering analysis.
AHAM stated that the VIP application
cost is higher for cabinets than it is for
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doors and questioned whether DOE had
incorporated the additional cost in its
analysis (AHAM, Public Meeting
Transcript, No. 28 at p. 94; AHAM, No.
34 at p. 7) In addressing this issue, DOE
assumed for the preliminary analysis
that VIP installation in a cabinet
requires 10 times as much labor as
installation in a door. Information DOE
obtained during manufacturer
interviews during the NOPR suggests
that its labor cost estimates are
appropriate. DOE used these
assumptions in calculating its VIP labor
cost assumptions in the NOPR analysis.
LG urged DOE to study the
incremental installation, maintenance,
and service costs for products using
VIPs. (LG, No. 41 at p. 4) As discussed
in more detail in chapter 5 of the NOPR
TSD, the VIP cost estimate includes
labor costs and a cost contribution
attributable to overhead and capital
costs. As discussed in section IV.B.1.c,
above, no information is available
regarding any VIP field failure. DOE is
also unaware of any specific
maintenance or service costs associated
with VIPs. Hence, DOE did not include
these costs in the analyses for VIPs.
Sub Zero commented that VIP costs
offered by three different VIP
manufacturers are similar, indicating
that an industry standard has been
established at present levels of
technology, maturity, and volume. It
added that costs may rise to ensure that
shipping and handling are conducted in
a way that does not damage the panels.
(Sub Zero, No. 40 at p. 4) IOU agrees
with the costs used by DOE in the
preliminary analysis and expects that
costs will likely decline in the future
due to economies-of-scale (IOU, No. 36
at p. 10) ThermoCor, a VIP vendor
contacted as part of DOE’s investigation
of VIP supply issues (see section
IV.B.1.c, above), expects the increase in
supply to drive down raw material
prices and the transition to increased
automation to reduce production cost.
DOE did not change the VIP cost
assumptions from the preliminary
analysis, because, based on available
information, (1) DOE expects that VIP
production capacity can be increased as
needed within the necessary timeframe,
thus avoiding a supply/demand
imbalance that would lead to cost
increases, and (2) adjustments to
shipping costs to reduce VIP failure risk
during transport are insignificant
compared to overall VIP application
cost. (DOE projects that if, in order to
account for the need for special
handling, transport costs are twice as
high as normal bulk materials transport
costs via truck, they would still only
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amount to about 2 percent of total VIP
costs).
IOU predicted that the cost premium
for VIPs could become less significant
under future regulations that require
manufacturers to switch from HFC
blowing agents to alternatives (IOU, No.
36 at p. 10) DOE does not agree with
this statement. Information obtained
through manufacturer interviews and
discussion with an insulation vendor
indicates that material cost for
insulation made using HFC–245fa is
more expensive than for insulation
made using the most likely replacement
blowing agent, cyclopentane. Hence, the
cost premium for VIPs may more likely
increase slightly. As an example, HFC–
245fa may represent 12.5 percent of the
mass of the foam insulation. At a cost
of roughly $5/lb and insulation density
of roughly 2 pounds per cubic foot, the
blowing agent represents $1.25 per
cubic foot of insulation. Cyclopentane
costs roughly $1 per pound. Hence,
when switching to cyclopentane-blown
insulation, the blowing agent represents
$0.25 per cubic foot of insulation. DOE
used a VIP price in its analysis of $3.19
per square foot at a thickness of one-half
inch—this is equal to $76.56 per cubic
foot on a volume basis. The total cost of
the displaced HFC–245fa foam
insulation when applying VIPs is
roughly 2 percent of the VIP cost, or
$1.53. Hence, switch from HFC–245fa to
cyclopentane blowing agent will
increase the cost of the use of VIPs from
$75.03 to $76.03 per cubic foot. This
increase is very small compared to the
overall cost of implementing VIPs.
The IOU comment also suggests that
VIPs could be used to maintain thermal
performance with reduced impact on
external size or internal volume (IOU,
No. 36 at p. 10) DOE agrees with this
statement, and expects that some
manufacturers might use this approach
to maintain internal volume. However,
this possibility has no bearing on DOE’s
engineering analysis, in which DOE
must determine the most cost effective
groups of screened-in design options
that are needed to achieve each
considered efficiency level.
NRDC stated that VIPs could alleviate
some of the cost burden associated with
potential climate change legislation or
regulation that would increase the cost
of HFC blowing agents by reducing the
amount of foam insulation needed
(NRDC, No. 39 at p. 4) At this time, DOE
does not believe that a scenario
involving limits on HFC use would
involve manufacturers switching to
increased use of VIPs while continuing
to use HFC blowing agent. Instead, the
available information leads DOE to
predict that manufacturers would
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instead switch to insulation not
containing HFC blowing agent, since
this approach is much more cost
effective than the adoption of VIPs. This
result assumes that additional moderatecost design options can be applied to
make up for any efficiency loss
associated with the switch to alternative
blowing agents. DOE believes that VIPs
would be used only if they are the most
cost-effective design option for making
up this efficiency difference.
DOE requests comment on its
treatment of design options in the
engineering analysis. (See Issue 12
under ‘‘Issues on Which DOE Seeks
Comment’’ in section VII.E of this
NOPR, below.)
5. Energy Modeling
DOE upgraded the ERA program used
in the previous refrigerator rulemaking
in preparation for the energy analysis
conducted for this rulemaking.
Upgrades, including use of heat
exchanger models based on more recent
literature and development for a
Windows platform are described in
more detail in appendix 5–B of the
NOPR TSD. The program has also been
made available on the DOE rulemaking
Web site at the following URL: https://
www1.eere.energy.gov/buildings/
appliance_standards/residential/
refrigerators_freezers_prelim_
analytical_spreadsheets.html.
Sub Zero asked DOE whether and to
what extent it used actual test data to
calibrate ERA models, and how well it
predicted performance over a range of
operating conditions. (Sub Zero, No. 40
at p. 8) AHAM questioned the
evaluation of design options and
requested that the ERA simulation
program be made available. (AHAM, No.
34 at p. 10) Electrolux also posed
questions regarding calibration of the
ERA model and asked whether the
model could be made available.
(Electrolux, Public Meeting Transcript,
No. 28 at p. 76)
DOE notes that the ERA program has
been posted on the DOE’s rulemaking
Web site since the end of February 2010.
Additionally, the preliminary TSD
described many of the inputs that were
used in developing of the energy use
models for the reverse-engineered
products that served as the basis of
DOE’s efficiency improvement
calculations. DOE tested many of the
reverse-engineered products, including
tests for standard-size refrigeratorfreezers for both the current test
procedure compartment temperatures
and the proposed new compartment
temperatures. DOE instructed the test
facility to measure refrigerant tube
temperatures during these tests to
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indicate refrigerant conditions during
compressor on-cycles. DOE measured
the power input of fans as part of the
reverse-engineering process, and used
this information as input for the models.
DOE also used the compressor power
input during on-cycles during testing to
help calibrate teardown product energy
models. DOE adjusted input data for the
energy models based on all available
information to obtain energy use
estimates within a few percentage
points of the rated or measured energy
of the products analyzed. In some cases,
DOE adjusted the input using additional
load and/or other input factors to
degrade or improve system or cabinet
thermal performance to match measured
energy use or operating parameters.
Examples include (1) boost of
performance of one style of condenser to
match measured condensing
temperature and compressor power
input during the on-cycle, and (2)
addition of thermal load for some
products, particularly side-mount
refrigerator-freezers and upright
freezers, to match total energy use. The
energy model input data for the reverseengineered products are presented in
appendix 5–A of the NOPR TSD.
DOE also examined whether model
predictions for the design options
groups required to achieve higher
efficiency levels matched the design
options used in actual products, where
such information was available. For
example, DOE obtained information
from manufacturers during the NOPR
phase discussions regarding the
combination of design options required
to achieve a 30 percent reduction in
energy use in standard-size refrigeratorfreezers as compared with the current
standard. Achieving this level generally
required using the highest-efficiency
single-speed compressors, brushless-DC
fan motors, and substantial use of VIPs.
The energy model results were
consistent with this information.
DOE requests comments, information,
and data that would help adjust its
energy modeling input and/or results
that would allow more accurate
representation of the energy use impacts
of design options using the ERA energy
model. (See Issue 13 under ‘‘Issues on
Which DOE Seeks Comment’’ in section
VII.E of this NOPR, below.)
6. Cost-Efficiency Curves
Chapter 5 of the NOPR TSD provides
the full list of manufacturer production
costs (MPCs) and MSPs at each
efficiency level for each analyzed
product class.
ACEEE/ASAP stated that DOE should
not rely principally on manufacturerprovided cost curves. (ACEEE/ASAP,
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No. 43 at p. 6) This comment addresses
the variation in the cost information
provided to DOE by AHAM. ACEEE/
ASAP cited (a) the lack of transparency
of consolidated data provided by AHAM
and (b) the expectation that such data
do not accurately predict future costs as
reasons why DOE should not rely on
these data. The commenters urged DOE
to use the lowest cost information
provided by any manufacturer, since
other manufacturers would have to
adopt the lowest-cost design approaches
to remain competitive, or they would
lose market share, thus increasing the
representativeness of the lowest-cost
designs. (Id.) AHAM expressed concerns
regarding how manufacturers reported
cost data and will reevaluate its
submissions to DOE. (AHAM, Public
Meeting Transcript, No. 28 at pp. 89–90)
DOE has not received updated
information. Because of the questions
cited above regarding AHAM’s data
collection and aggregation, DOE has not
attempted to present comparisons of
DOE’s NOPR analysis results with the
preliminary analysis data provided by
AHAM. DOE has developed curves
representing the cost of achieving the
analyzed efficiency levels using
manufacturing cost modeling and
energy modeling based on reverse
engineering. DOE used its own curves in
the downstream analyses such as the
LCC/PBP and NIA analyses.
AHAM and GE requested clarification
regarding the cost-efficiency curve
presented on page 55 of the preliminary
TSD, specifically asking which of the
two design options labeled ‘‘VIP to FZR
door’’ was actually the ‘‘VIP to FZR
door’’ design option. (AHAM, No. 34 at
p. 10; GE, Public Meeting Transcript,
No. 28 at p. 85) DOE has since adjusted
the analyses on which this comment
was based (see the changes made to
analyses between the preliminary
analysis and NOPR phases listed in
Table IV.10, above). Accordingly, this
comment has been superseded by
intervening events.
7. Development of Standards for LowVolume Products
DOE sought comment on its approach
to developing energy standards for lowvolume products. Sub Zero commented
on the high degree of uncertainty of the
analysis which was based on computer
models and selective teardowns, and
suggested adding margins of uncertainty
to the results. (Sub Zero, No. 40 at p. 3–
4) AHAM recommended that DOE
generate cost-efficiency curves for all
product classes, since low shipment
product classes (i.e., low-volume
compacts) have much smaller
economies of scale and greater design
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challenges due to size and special
constraints. As a result, these product
classes have much higher costs and
reduced energy efficiency
improvements compared to the highvolume product classes. AHAM
suggested that DOE request data to
estimate cost-efficiency curves for lowvolume products during MIA
interviews. Finally, AHAM stressed that
low-volume product classes can make
up a major portion of a niche
manufacturer’s sales, so it is critical to
evaluate these product classes as
realistically as possible to be fair to
these manufacturers. (AHAM, Public
Meeting Transcript, No. 28 at pp. 98, 99
and No. 34 at pp. 7–8) Whirlpool agreed
with AHAM and offered to provide data
for all product classes in an effort to
help DOE model low-volume product
classes accurately. (Whirlpool, No. 31 at
p. 2)
In response, DOE adopted AHAM’s
suggestion for certain low-volume
products such as built-ins, for which
DOE obtained detailed engineering data
from a built-in manufacturer to allow
development of cost-efficiency curves.
However, because of limited resources,
DOE cannot conduct a complete
analysis for every product variation.
DOE explained the proposed approach
thoroughly during the framework
meeting and in the framework
document and was not urged by
stakeholders at that time to consider
detailed analyses of more product
classes.
D. Markups To Determine Product Cost
The markups analysis develops
appropriate markups in the distribution
chain to convert the estimates of
manufacturer cost derived in the
engineering analysis to consumer prices.
DOE determined the distribution
channels for refrigeration products and
the markups associated with the main
parties in the distribution chain,
manufacturers and retailers. DOE
developed an average manufacturer
markup by examining the annual
Securities and Exchange Commission
(SEC) 10–K reports filed by four
publicly-traded manufacturers primarily
engaged in appliance manufacturing
and whose combined product range
includes residential refrigeration
products. For retailers, DOE developed
separate markups for baseline products
(baseline markups) and for the
incremental cost of more-efficient
products (incremental markups).
Incremental markups are coefficients
that relate the change in the
manufacturer sales price of higherefficiency models to the change in the
retailer sales price.
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Commenting on the preliminary TSD,
AHAM filed supplemental comments
that criticized DOE’s application of
‘‘incremental’’ markups to the
incremental manufacturer selling price
of products more efficient than the
baseline products. (AHAM, No. 34 at p.
14) In Exhibit B accompanying this
comment, AHAM stated that (1) DOE
provides no empirical evidence to
validate that retailers obtain only
incremental markups on products with
greater features and costs; and (2) DOE
is asserting a normative approach
without any support showing that its
model reflects actual retail practices.
These comments effectively criticized
two of the key assumptions in DOE’s
theoretical construct. The first of these
assumptions is that the costs incurred
by appliance retailers can be divided
into costs that vary in proportion to the
MSP (variable costs), and costs that do
not vary with the MSP (fixed costs). The
second of these assumptions is that
retailer prices vary in proportion to
retailer costs that are included in the
balance sheets.
Regarding the first assumption,
AHAM stated that DOE has offered no
evidence that the fixed/variable cost
mix of a retailer has anything to do in
practice with the markups that will be
earned by a retailer on products that
meet a new energy conservation
standard. It added that DOE uses a
‘‘spurious analogy’’ of HVAC contractors
as a basis for considering the costs of a
retailer, and that DOE did not analyze
the actual drivers of retail costs, where
the cost structure has considerably
different characteristics from those of an
HVAC contractor. It stated that DOE has
not presented any data or analysis that
would yield a fixed versus variable cost
allocation applicable to retailers.
Regarding DOE’s second assumption,
AHAM stated that DOE’s approach
depends on the presence of a relatively
high level of competition in the retail
industry. AHAM presented data
showing that the four firm concentration
ratio (FFCR) of the sectors that sell
major appliances ranges from 42 to 65
percent, which verges on the standard
definition of an oligopoly.29
In conclusion, AHAM viewed DOE’s
incremental markup approach as
lacking a credible theoretical
underpinning and demonstrated
reliability and asserted that the data
required for the approach are not
available. AHAM stated that DOE
29 The FFCR represents the market share of the
four largest firms in the relevant sector. Generally,
an FFCR of less than 40 percent indicates that a
sector is not concentrated and an FFCR of more
than 70 percent indicates that a sector is highly
concentrated.
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should return to its traditional practice
of using average markups for both the
baseline products and for the added
costs of efficiency improvements. In
AHAM’s view, the stability of markups
in the retailing sectors leads to the
reasonable inference that such markups
will continue and apply to higherefficiency products in the future when
they become the bulk of sales under
amended standards. (AHAM, No. 34,
Exhibit B, p. 12) In addition to AHAM’s
comment, GE expressed concerns with
the assumptions DOE is using in
proposing a lower markup on energy
efficiency improvements. (GE, No. 37 at
pp. 2–3)
In response to the above comments,
DOE extensively reviewed its
incremental markup approach. It
assembled and analyzed relevant data
from other retail sectors, and held
preliminary discussions with an expert
retailing consultant. As a result of this
research, DOE found that empirical
evidence is lacking with respect to
appliance retailer markup practices
when a product increases in cost (due
to increased efficiency or other factors).
DOE understands that real-world
retailer markup practices vary
depending on market conditions and on
the magnitude of the change in cost of
goods sold (CGS) associated with an
increase in appliance efficiency.
Given this uncertainty with respect to
actual markup practices in appliance
retailing, DOE uses an approach that
reflects two key concepts. First, changes
in the efficiency of the appliances sold
are not expected to increase economic
profits. Thus, DOE calculates markups/
gross margins to allow cost recovery for
retailers (including changes in the cost
of capital) without changes in company
profits. Second, efficiency
improvements only impact some
distribution costs. DOE sets markups to
cover only the variable costs expected to
change with efficiency.
DOE’s separation of operating
expenses into fixed and variable
components to estimate an incremental
markup follows from the above
concepts. DOE defines fixed expenses as
including labor and occupancy
expenses because these costs are not
likely to increase as a result of a rise in
CGS due to amended efficiency
standards. All other expenses, as well as
the net profit, are assumed to vary in
proportion to the change in CGS. DOE
acknowledges that its allocation of
expenses into fixed and variable
categories is based largely on limited
information and seeks additional
information from interested parties to
help refine its allocation approach.
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DOE’s method results in an outcome
in which retailers are assumed to cover
their costs while maintaining their
profit margins when the CGS of
appliances changes. Market competition
is a main reason why DOE believes that
profit margins would not change in a
significant way. Regarding AHAM’s
assertion that the degree of competition
in appliance retailing is not sufficient to
support DOE’s model, DOE believes that
AHAM’s measure of competition is
faulty. AHAM measured the FFCR of
three retail channels: Electronics and
Appliance Stores, Building and Material
and Supplies Dealers, and General
Merchandise Stores. These values
represent competitiveness within each
sector, but refrigerators are sold across
all three sectors, preventing major
retailers in each sector from exercising
significant market power. To properly
measure the competitiveness within
appliance retailing, DOE believes that
one should measure the FFCR for only
the appliance sub-sector within the
above channels, and accordingly
estimated the ‘‘appliance sales’’ FFCR,
equal to the sector FFCR times the
percent of appliance sales within each
sector. DOE estimated that these subsector FFCRs are under the 40 percent
threshold. Furthermore, ‘‘Household
Appliance Stores,’’ a subsector of the
Electronics and Appliance Stores sector
that specifically represents appliance
retailers, rather than computer or other
electronics stores, has an FFCR of 17
percent, signifying an unconcentrated
sector.
Regarding AHAM’s observation about
the relative stability of average markups
for the major retail channels that sell
home appliances, DOE believes that the
usefulness of this information for
estimating markups on specific product
lines is limited. The markups implied
by gross margin at the level of major
retail channels 30 are averaged over
multiple product lines and many
different store types. The empirical data
at this level do not provide useful
guidance for estimating what happens to
the markup on specific products when
their costs change. Applying the same
markup as CGS increases, as AHAM
recommends, would mean that the rise
in CGS associated with higher-efficiency
products would translate into higher
retail gross margins for that product
line. Since the majority of operating
expenses would not be affected by the
30 The channels for which AHAM provided gross
margin data for 1993–2007 are Electronics and
Appliance Stores, General Merchandise Stores, and
Building Material and Supplies Dealers. According
to AHAM, these channels accounted for 43%, 31%
and 17% of major appliance sales in 2007,
respectively.
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rise in CGS, the result would be an
increase in net profit as a share of sales.
While such an outcome could occur in
the short run, DOE believes that
competitive forces in the market would
tend to decrease the profit margin over
time.
Based on the above considerations,
DOE has decided to continue to apply
an incremental markup to the
incremental MSP of products with
higher efficiency than the baseline
products. As part of its review, DOE
developed a new breakdown into fixed
and variable components using the
latest expense data provided by the U.S.
Census for Electronics and Appliance
Stores, which cover 2002. The newlyderived incremental markup, which
would be applied to an incremental
change in CGS, is 1.17, which is slightly
higher than the value of 1.15 that DOE
used in the preliminary analysis.
Chapter 6 of the NOPR TSD provides a
description of both the method and its
current application using the aforementioned data.
DOE requests information regarding
the response of retailers to incremental
change in the CGS of appliances
associated with energy conservation
standards. (See Issue 14 under ‘‘Issues
on Which DOE Seeks Comment’’ in
section VII.E, below.)
Chapter 6 of the NOPR TSD provides
additional detail on the markups
analysis.
E. Energy Use Analysis
DOE’s analysis of the energy use of
refrigeration products estimated the
annual energy use of products in the
field that would meet the considered
efficiency levels, i.e., as they are
actually used by consumers. The energy
use analysis provides the basis for other
analyses DOE performs, particularly
assessments of the energy-savings and
the savings in consumer operating costs
that could result from DOE’s adoption of
amended standard levels. In contrast to
the DOE test procedure, which provides
standardized results that can serve as
the basis for comparing the performance
of different appliances used under the
same conditions, the energy use analysis
seeks to capture the range of operating
conditions for refrigeration products in
U.S. homes.
To determine the field energy use of
products that would meet possible
amended standard levels, DOE used
data from the Energy Information
Administration (EIA)’s 2005 Residential
Energy Consumption Survey (RECS),
which was the most recent such survey
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available at the time of DOE’s analysis.31
RECS is a national sample survey of
housing units that collects statistical
information on the consumption of and
expenditures for energy in housing units
along with data on energy-related
characteristics of the housing units and
occupants. RECS provides sufficient
information to establish the type
(product class) of refrigeration product
used in each household, and also
provides an estimate of the household’s
energy consumption attributable to
‘‘refrigerators’’ or ‘‘freezers’’. As a result,
DOE was able to develop household
samples for the representative product
classes for standard-size units. DOE did
not use RECS for compact refrigerators
and freezers because a large fraction of
these products are used outside the
residential sector. Instead, it based the
energy use for these products on the
DOE test procedure.
The preliminary analysis treated the
energy consumption attributed by RECS
to refrigerators or freezers as the field
energy consumption, referred to as
FECRECS, of the refrigeration product(s)
in each sample household. DOE derived
a multiplicative ‘usage adjustment
factor’ (UAF) that relates this quantity to
the estimated test energy consumption
of the products in each household. To
develop a UAF for each RECS
household, DOE utilized information
that RECS provides on the size (i.e.,
volume), age and the product class of
the refrigeration product in use. DOE
determined, for each household’s unit,
the corresponding maximum allowable
tested energy consumption, referred to
as TECSTD, based on the energy
conservation standard that was in effect
at the time the household purchased the
refrigeration product. Using FECRECS
and TECSTD, DOE then developed the
UAF for each household to capture the
combined effects of consumer behavior
(e.g., door openings), operating
conditions (e.g., room temperature and
humidity), and product characteristics
(e.g., efficiency relative to the minimum
allowable). The UAF represents the
adjustment that needs to be made to the
maximum allowable tested energy use
to arrive at the field energy
consumption of the refrigeration
product.
Commenting on the preliminary TSD,
AHAM criticized DOE’s proposed
approach for estimating the energy use
of refrigerator-freezers, and stated that
DOE should instead rely on the test
procedure. (AHAM, No. 34 at pp. 11–12)
Accompanying its comment, AHAM
submitted Exhibit A, which elaborated
31 For information on RECS, see https://
www.eia.doe.gov/emeu/recs/.
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on AHAM’s concerns criticisms.32 In
AHAM’s view:
1. RECS data has served well as a
directional, general guidance tool in
energy policymaking, but the
preliminary TSD proposes an
unprecedented use of these data in a
specific appliance energy efficiency
rulemaking.
2. Use of RECS data to set a
refrigerator/freezer standard is
improper, legally flawed and is arbitrary
and capricious. The proposed RECS
data approach operates as a ‘‘black box,’’
the inner workings of which are not
well understood. The input data are not
direct and actual measurements of
energy use, but rather statistical
inferences.
3. While the current, long-standing
methodology that relies on the test
procedure for determining future energy
savings and PBP under a new or
amended efficiency standard has a very
clear basis in current law, the
preliminary TSD proposal to use RECS
data does not.
4. Because of its statistical
deficiencies, the UAF approach does not
permit the Secretary to rationally and
substantially meet his legal obligation in
this rulemaking to determine savings in
operating costs and total projected
amount of energy savings likely to result
directly from imposition of the
standard.
5. Rather than use RECS data, as the
preliminary TSD proposes, DOE should
amend and use the test procedure.
Whirlpool and LG also questioned
DOE’s approach, and recommended that
DOE should use the test procedure and
drop UAFs from the analysis.
(Whirlpool, No. 31 at p. 2; LG, No. 41
at p. 1)
In response, DOE first addresses the
appropriateness of using RECS data to
estimate appliance energy use (AHAM’s
points 1 and 3, above). As further
discussed below, DOE has used RECS
data to help determine the energy use of
covered products in many residential
appliance standards rulemakings over
the past decade. Regarding the legal
basis for using RECS data, DOE uses
RECS data because it helps DOE to
evaluate two of the factors that EPCA
directs the Secretary to consider in
determining whether an energy
conservation standard for a particular
covered product is economically
justified. The first of these is the
economic impact of potential standards
on the manufacturers and the
32 Exhibit A: Evaluation of the Proposed Use by
the Department of Energy of RECS Data in its
Energy Use Determination Under the Preliminary
Technical Support Document (TSD) for
Refrigerators, Freezers and Refrigerator-Freezers.
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consumers of the covered products. (42
U.S.C. 6295(o)(2)(B)(i)(I)) The second
factor is the savings in operating costs
throughout the estimated average life of
the covered product in the type (or
class) compared to any increase in the
price of, or in the initial charges for, or
maintenance expenses of, the covered
products which are likely to result from
the imposition of the standard. (42
U.S.C. 6295(o)(2)(B)(i)(II))
To evaluate economic impacts on
consumers and the savings in operating
costs as accurately as possible, DOE
needs to determine the energy savings
that are likely to result from a given
standard. Such a determination requires
knowledge of actual use of covered
products by consumers. RECS provides
information that helps DOE to
determine such use.
In addition, DOE uses RECS data
because it is consistent with the
guidance contained in 10 CFR part 430,
subpart C, appendix A—Procedures,
Interpretations and Policies for
Consideration of New or Revised Energy
Conservation Standards for Consumer
Products. Specifically, section 11 of
appendix A lists variation in consumer
impacts as one of the principles for the
analysis of impacts on consumers.
Because RECS is a representative
sample of U.S. households that provides
considerable information about each
household in the sample, it allows DOE
to evaluate factors that contribute to
variation in the energy use of covered
products. In turn, this allows DOE to
estimate the fraction of consumers that
will benefit from standards at various
efficiency levels.
Consistent with the statute and DOE’s
regulatory guidance, DOE has used
RECS data in a variety of ways over the
past decade. In most cases, DOE has
used the relevant DOE test procedure or
a similar procedure as the basis for
energy use calculation, and used RECS
data to provide a range for key input
variables concerning the operation of
covered products. Examples include the
standards rulemaking for water heaters
concluded in 2001 (66 FR 4474 (January
17, 2001)), and in the recentlyconcluded rulemaking that amended
standards for water heaters (75 FR
20112 (April 16, 2010)). In both
rulemakings, DOE used data for each of
the households in the RECS sample to
estimate the amount of household daily
hot water use, and to specify certain
factors that affect water heater operating
conditions.
Additionally, DOE’s 2001 final rule
for central air conditioners and heat
pumps relied on annual energy use
based on the annual end-use energy
consumption values in RECS. 66 FR
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7170 (January 22, 2001). DOE
determined that basing the energy use
on RECS household data provided a
more accurate measure of the savings
possible from more-efficient equipment,
and accounted for variability due to
climatic conditions and consumer
behavior. The particular use of RECS
data in the preliminary TSD to derive
UAFs reflected a new analytical
approach, but it was consistent with the
purposes underlying DOE’s use of RECS
in previous rulemakings.
Regarding AHAM’s recommendation
that DOE should use the amended test
procedure for refrigerator-freezers to
estimate energy use for the purposes of
its analysis of standards, test procedures
must be reasonably designed to produce
test results which measure energy
efficiency, energy use or estimated
annual operating cost of a covered
product during a representative average
use cycle or period of use. (42 U.S.C.
6293(b)(3)) Relying solely on a
representative average use cycle or
period of use does not provide an
accurate measure of the possible energy
savings since this approach
inadequately evaluates the economic
impact of the standard on consumers,
and the savings in operating costs
throughout the estimated life of the
product—two factors under EPCA that
DOE must consider when promulgating
an amended energy conservation
standard. Further, the approach
suggested by AHAM would not account
for the variability stemming from
household differences or be consistent
with the above-cited guidance contained
in 10 CFR part 430, subpart C, appendix
A. In contrast, the approach that DOE
has used in residential product
rulemakings for over a decade accounts
for all of these factors.
DOE applies the test procedure to
ascertain whether the consumer costs
associated with the purchase of a
product that complies with the
proposed standard level is less than
three times the value of the energy
savings the consumer will receive
during the first year of ownership. (42
U.S.C. 6295(o)(2)(B)(iii)) This
calculation is separate from the payback
periods calculated in the LCC and
payback period analysis, as the latter is
intended to assess the economic impact
of potential standards on the consumers
of the covered products. Both
calculations are part of DOE’s routine
analysis when evaluating potential
standards for a given product.
AHAM also questioned how DOE
justifies using the test procedure to
carry out its engineering analysis and
manufacturing impact analysis while
using a different set of values for
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carrying out a life-cycle cost and
national impact analysis. (AHAM, No.
34 at p. 11) In the engineering analysis,
DOE uses the test procedure to evaluate
the relative improvement in energy
efficiency provided by different design
options. The manufacturing impact
analysis uses the same cost-efficiency
curves developed in the engineering
analysis to calculate industry revenue.
DOE does not rely solely on the test
procedure in the LCC and payback
period analysis or the national impact
analysis for the reasons stated above.
AHAM’s criticism of the statistical
technique that DOE used to develop
UAFs for refrigerator-freezers was
echoed by other interested parties who
raised issues regarding use of the RECS
data. Whirlpool and GE stated that DOE
should refrain from using RECS data for
the rulemaking because it will be
outdated and it does not discriminate
between top- and bottom-mount
refrigerators. (GE, No. 37 at p. 2;
Whirlpool, No. 31 at p. 2) LG also
commented that the RECS data are
outdated, as many factors involved in
household usage have changed since
2005. (LG, No. 41 at p. 2)
ACEEE supported DOE’s efforts to
develop UAFs to capture the difference
between measured energy use in the lab
and in-field energy use, but commented
that the suggested approach is flawed. It
urged DOE to look for any existing sets
of metered field data that can be used
to develop UAFs. (ACEEE, No. 43 at p.
2) NRDC also cautioned against the use
of RECS data without metered data to
help justify the conclusions, and urged
DOE to collect metered data and explore
all other data sources to keep the UAFs
in perspective. (NRDC, No. 39 at p. 6)
The IOUs also supported use of UAFs,
but stated that ideally they should be
based on metered data. (IOU, No. 36 at
p. 10) NEEP expressed its general
support for DOE’s approach, but
cautioned that RECS data misrepresents
refrigeration-only energy use because it
includes the energy used for icemaking.
NEEP recommended taking icemaking
energy use in the RECS data into
account when developing UAFs. (NEEP,
No. 38 at p. 2) Similarly, NPCC
supported DOE’s effort to estimate in
situ energy use, but stated that DOE’s
use of statistical regression may result in
exaggerated differences between test
and field energy use. It stated that UAFs
should be based on metered energy use
or a regression that permits isolation of
icemaking energy use. (NPCC, No. 33 at
p. 2)
For the reasons previously discussed,
DOE believes that, in general, using
RECS data in the estimation of field
energy use of refrigeration products is
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valid. However, it acknowledges that
the approach used in the preliminary
analysis has shortcomings. Recognition
of these shortcomings, combined with
the urging of several interested parties
that DOE should look for existing sets of
metered field data, prompted DOE to
develop a new approach for the NOPR
to estimate energy use of refrigeration
products in U.S. homes. This approach
involved collecting field-metered
electricity use data for residential
refrigeration products.
DOE was able to obtain data from
seven studies, including about 100 data
points that DOE collected itself. A total
of 1,967 data points were collected that
included units from all representative
product classes except compact freezers,
and spanned a variety of collection
years, unit ages, U.S. locations and
household populations, including some
units used in commercial settings (e.g.,
offices and hotels). DOE made various
adjustments to the raw data, including
extrapolation to annual electricity
consumption where necessary.
Test energy consumption was
obtained for each unit. From identifying
information about each unit, test energy
consumption was estimated for each
unit and the UAF was calculated as the
ratio of metered energy use to test
energy use. The data were pooled into
four categories: primary refrigerators,
secondary refrigerators, freezers and
compact refrigerators. Although DOE
considered including data for compact
refrigerators in the final analysis, it
decided not to include those data due to
concerns over data quality and
representativeness.
For each category, DOE performed
weighted least-squares regressions on
numerous variables of potential interest
in order to construct a function that
predicts the UAF based on household
and climate variables. DOE selected for
final evaluation a small number of
variables for which the regression
results had sufficient statistical
significance, and that could be obtained
or reasonably inferred from RECS
variables. Within each of the three
product categories modeled, DOE used
the appropriate set of regression
coefficients, along with values for the
relevant variables specific to each
household to generate UAF estimates for
each RECS household. For compact
refrigeration products, a UAF of 1 was
used.
Using the UAF derived for each RECS
household, DOE determined the field
energy consumption in each household
of a new refrigeration product at each
considered efficiency level using the
following equation:
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FECEL = FECRECS • (1¥R) = UAFRECS
• TECRECS • (1¥R)
Where:
FECEL = new refrigeration product’s field
energy consumption at a given efficiency
level;
FECRECS = new refrigeration product’s field
energy consumption at baseline
efficiency level;
R = reduction in energy consumption
(expressed as fraction) due to efficiency
improvements;
UAFRECS = usage adjustment factor specific to
RECS household;
TECRECS = maximum allowable test energy
consumption for the new baseline
refrigeration product.
In order to make the 2005 RECS
sample more representative of current
refrigeration products, DOE made two
modifications. First, DOE modified the
RECS weights for top- vs. bottom-mount
refrigerators in order to reflect current
information on the relationship between
income and refrigerator door style (i.e.,
top- or bottom-mount) provided by
AHAM in 2010. Second, DOE examined
recent data from three sources 33 to scale
the average interior volume of standardsize refrigerator-freezers from the 2005
RECS data. The average scaled volumes
for product classes 3 (refrigeratorfreezer—automatic defrost with topmounted freezer without through-thedoor ice service), 5 (refrigeratorfreezers—automatic defrost with
bottom-mounted freezer without
through-the-door ice service) and 7
(refrigerator-freezers—automatic defrost
with side-mounted freezer with
through-the-door ice service) are now
18.3, 20.9 and 24.8 cubic feet,
respectively (approximately 2, 16 and
18 percent higher, respectively, than in
the preliminary analysis). As for other
factors affecting household usage, the
field metered data indicate no
significant differences in UAF with
respect to survey year after 1993. DOE
requests comments on the weighting of
the RECS sample using income
relationships and volume scaling. (See
Issue 15 under ‘‘Issues on Which DOE
Seeks Comment’’ in section VII.E,
below.)
For compact refrigerators, DOE used a
UAF of 1 in the preliminary analysis.
AHAM commented that it supports
using UAF of 1 for compact refrigeration
33 California Energy Commission, Appliances
Database—Refrigeration, 1998–2009. https://
www.energy.ca.gov/appliances/database/
excel_based_files/Refrigeration/ (Last accessed
April 25, 2009); The NPD Group, Inc., The NPD
Group/NPD Houseworld—POS, Refrigerators,
January–December 2008, 2007–2008, Port
Washington, NY; and Association of Home
Appliance Manufacturers, data from 2005–2008,
memoranda dated January 19, 2009 and March 26,
2010, Washington, DC.
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products. (AHAM, No. 34 at p. 12)
Because DOE has concerns about the
reliability of the metered data for
compact refrigerators, it continued to
use a UAF of 1 for the NOPR analysis.
Table IV.12 presents a comparison of
the UAFs calculated using the above
approach with those calculated for the
preliminary TSD. The average UAFs in
the NOPR analysis are less than those
used in the preliminary TSD,
particularly for standard-size freezers.
DOE requests comments on its approach
for developing UAFs using fieldmetered data. (See Issue 16 under
‘‘Issues on Which DOE Seeks Comment’’
in section VII.E, below.)
TABLE IV.12—AVERAGE UNIT ADJUSTMENT FACTORS USED IN THE ENERGY USE ANALYSIS
Product class
Preliminary TSD
Number
3 ...........
Refrigerator-freezer—automatic defrost with top-mounted freezer without through-thedoor ice service.
Refrigerator-freezers—automatic defrost with bottom-mounted freezer without throughthe-door ice service.
Refrigerator-freezers—automatic defrost with side-mounted freezer with through-thedoor ice service.
Upright freezers with automatic defrost ..............................................................................
Chest freezers .....................................................................................................................
Compact refrigerators and refrigerator-freezers with manual defrost .................................
Compact chest freezers ......................................................................................................
NOPR
Description
5 ...........
7 ...........
9 ...........
10 .........
11 .........
18 .........
1.23
0.93 (0.82 to 1.04) *
1.08
0.92 (0.81 to 1.02) *
1.44
0.94 (0.84 to 1.03) *
1.37
1.48
1.00
1.00
0.85
0.89
1.00
1.00
* Averages are based on lifetime distribution and include conversion to 2nd refrigerators. Range indicates average UAF in year 1 (minimum)
and year 20 (maximum).
Whirlpool stated that DOE used a
flawed approach in backing out
icemaker energy use by identifying
products with TTD ice as ice-making
products and counting other types as
not having an ice maker. (Whirlpool,
No. 31 at p. 3) In fact, DOE made no
such adjustments in deriving UAF data
in the preliminary analysis. However,
DOE was able to obtain from the fieldmetered data an average value for TTD
icemaking energy consumption, which
was subsequently removed for the
purpose of calculating average UAFs.
There were no data available in the
metered data or in the 2005 RECS data
to indicate whether an automatic
icemaker was present. The revised UAF
distributions implicitly include an
uncertainty due to the possible presence
of non-TTD automatic icemaking.
A detailed description of DOE’s
energy use analysis for refrigeration
products is given in chapter 7 of the
NOPR TSD.
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
F. Life-Cycle Cost and Payback Period
Analyses
DOE conducted LCC and PBP
analyses to evaluate the economic
impacts on individual consumers of
potential energy conservation standards
for refrigeration products. The LCC is
the total consumer expense over the life
of a product, consisting of purchase and
installation costs plus operating costs
(expenses for energy use, maintenance
and repair). To compute the operating
costs, DOE discounts future operating
costs to the time of purchase and sums
them over the lifetime of the product.
The PBP is the estimated amount of
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time (in years) it takes consumers to
recover the increased purchase cost
(including installation) of a more
efficient product through lower
operating costs. DOE calculates the PBP
by dividing the change in purchase cost
(normally higher) due to a more
stringent standard by the change in
average annual operating cost (normally
lower) that results from the standard.
For any given efficiency level, DOE
measures the PBP and the change in
LCC relative to an estimate of the basecase appliance efficiency levels. The
base-case estimate reflects the market in
the absence of amended energy
conservation standards, including the
market for products that exceed the
current energy conservation standards.
For each considered efficiency level
in each product class, DOE calculated
the LCC and PBP for a nationally
representative set of housing units. For
the preliminary analysis and the
analysis for today’s proposed rule, DOE
developed household samples from the
2005 RECS. For each sampled
household, DOE determined the energy
consumption for the refrigeration
product and the electricity price. By
developing a representative sample of
households, the analysis captured the
variability in energy consumption and
energy prices associated with the use of
residential refrigeration products.
Inputs to the calculation of total
installed cost include the cost of the
product—which includes manufacturer
selling prices, retailer markups, and
sales taxes—and installation costs.
Inputs to the calculation of operating
costs include annual energy
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consumption, energy prices and price
projections, repair and maintenance
costs, product lifetimes, discount rates,
and the year that proposed standards
take effect. DOE determined the
operating costs for each sampled
household using that household’s
unique energy consumption and the
household’s energy price. DOE created
distributions of values for some inputs,
with probabilities attached to each
value, to account for their uncertainty
and variability. DOE used probability
distributions to characterize product
lifetime, discount rates, and sales taxes.
The computer model DOE uses to
calculate the LCC and PBP, which
incorporates Crystal Ball (a
commercially available software
program) relies on a Monte Carlo
simulation to incorporate uncertainty
and variability into the analysis. The
Monte Carlo simulations randomly
sample input values from the
probability distributions and household
samples. The model calculated the LCC
and PBP for products at each efficiency
level for 10,000 housing units per
simulation run. Details of the
spreadsheet model, and of all the inputs
to the LCC and PBP analyses, are
contained in TSD chapter 8 and its
appendices.
Table IV.13 summarizes the approach
and data DOE used to derive inputs to
the LCC and PBP calculations. The table
provides the data and approach DOE
used for the preliminary TSD, as well as
the changes made for today’s NOPR.
The subsections that follow discuss the
initial inputs and the changes DOE
made to them.
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59513
TABLE IV.13—SUMMARY OF INPUTS AND KEY ASSUMPTIONS IN THE LCC AND PBP ANALYSIS*
Inputs
Preliminary TSD
Changes for the proposed rule
Installed Costs
Product Cost ...............................
Derived by multiplying manufacturer cost by manufacturer and
retailer markups and sales tax, as appropriate.
Incremental retail markup changed as described in section IV.D.
Operating Costs
Annual Energy Use .....................
Energy Prices ..............................
Based on energy use given in 2005 RECS for refrigerators or
freezers, adjusted using a ‘usage adjustment factor’ (UAF) that
adjusts the energy use from its test energy consumption to reflect field conditions.
Electricity: Based on EIA’s Form 861 data for 2006 ......................
Energy Price Trends ...................
Repair and Maintenance Costs ..
Variability: Regional energy prices determined for 13 regions ......
Forecasted using Annual Energy Outlook 2009 AEO2009 ...........
Not included ....................................................................................
Based on a multiple linear regression of
field-metered energy use data, adjusted using a UAF function based on
2005 RECS household characteristics.
Electricity: Updated using Form 861 data
for 2007.
Variability: No change.
Forecasts updated using AEO2010.
Used repair cost estimation method that
estimates the rate of failure for selected components along with the incremental cost of repair or replacement
compared to the baseline product.
Present Value of Operating Cost Savings
Product Lifetime ..........................
Discount Rates ............................
Compliance Date of New Standard.
Estimated using survey results from RECS (1990, 1993, 1997,
2001, 2005) and the U.S. Census American Housing Survey
(2005, 2007), along with historic data on appliance shipments.
Variability: Characterized using Weibull probability distributions.
Approach involves identifying all possible debt or asset classes
that might be used to purchase the considered appliances, or
might be affected indirectly. Primary data source was the Federal Reserve Board’s SCF ** for 1989, 1992, 1995, 1998,
2001, 2004 and 2007.
2014 ................................................................................................
No change.
No change.
No change.
* References for the data sources mentioned in this table are provided in the sections following the table or in chapter 8 of the NOPR TSD.
** Survey of Consumer Finances.
1. Product Cost
4. Energy Prices
5. Energy Price Projections
To calculate consumer product costs,
DOE multiplied the manufacturer
selling prices developed in the
engineering analysis by the supplychain markups described above (along
with sales taxes). DOE used different
markups for baseline products and
higher-efficiency products, because DOE
applies an incremental markup to the
MSP increase associated with higherefficiency products.
DOE derived average energy prices for
13 geographic areas consisting of the
nine U.S. Census divisions, with four
large States (New York, Florida, Texas,
and California) treated separately. For
Census divisions containing one of
these large States, DOE calculated the
regional average excluding the data for
the large State.
DOE estimated average residential
electricity prices for each of the 13
geographic areas based on data from EIA
Form 861, ‘‘Annual Electric Power
Industry Database.’’ DOE calculated an
average annual regional residential
electricity price by: (1) Estimating an
average residential price for each utility
(by dividing the residential revenues by
residential sales); and (2) weighting
each utility by the number of residential
consumers served in that region (based
on EIA Form 861). DOE calculated
average commercial electricity prices in
a similar manner. For the preliminary
TSD, DOE used EIA data for 2006. The
NOPR analysis used the data for 2007.
To estimate energy prices in future
years for the preliminary TSD, DOE
multiplied the above average regional
electricity prices by the forecast of
annual average residential electricity
price changes in the Reference Case
from AEO2009.34 AEO2009 forecasted
prices through 2030. For today’s
proposed rule, DOE updated its energy
price forecasts using AEO2010, which
has an end year of 2035.35 To estimate
the electricity price trend after 2035,
DOE used the average annual rate of
change in prices from 2020 to 2035.
DOE intends to update its energy price
forecasts for the final rule based on the
latest available AEO.
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2. Installation Cost
Installation cost includes labor,
overhead, and any miscellaneous
materials and parts needed to install the
equipment. DOE did not include
installation cost for refrigeration
products because it understands that
this cost would be the same at all of the
considered efficiency levels.
3. Annual Energy Consumption
For each sampled household, DOE
determined the energy consumption for
a refrigeration product at different
efficiency levels using the approach
described above in section IV.E.
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34 The spreadsheet tool that DOE used to conduct
the LCC and PBP analyses allows users to select
price forecasts from either AEO’s High Economic
Growth or Low Economic Growth Cases. Users can
thereby estimate the sensitivity of the LCC and PBP
results to different energy price forecasts.
35 U.S. Energy Information Administration.
Annual Energy Outlook 2010. Washington, DC.
April 2010.
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6. Maintenance and Repair Costs
Repair costs are associated with
repairing or replacing components that
have failed in the appliance, whereas
maintenance costs are associated with
maintaining the operation of the
equipment. In its preliminary analysis,
DOE did not include repair and
maintenance costs because it did not
have information suggesting that these
costs would change with higher
efficiency levels. Commenting on this
approach, Whirlpool stated that
maintenance and repair costs could be
at least double current levels if there is
greater reliance on more complex
technologies to meet new efficiency
levels, as such technologies have a
higher cost of replacement components
and may require additional training of
service technicians. (Whirlpool, No. 31
at p. 3) AHAM stated that higher
efficiency products typically contain
more components that may need repair
and have a higher individual
component cost. (AHAM, No. 34 at p.
13) In contrast, ACEEE supported DOE’s
finding that repair and maintenance
costs do not vary with efficiency level.
(ACEEE, No. 43 at p. 6)
For the NOPR, DOE developed a new
repair cost estimation method that
estimates the rate of failure for selected
components (compressor, evaporator,
condenser, evaporator fan, condenser
fan, electronics and automatic
icemaker). The estimated average
annual repair cost for a given efficiency
level can be expressed as the product of
two elements: the average rate of repair
of a component (expressed as annual
probability of failure) times the
incremental cost of repair or
replacement compared to the baseline
product.
DOE obtained repair rates for some
components from a prior DOE
rulemaking for commercial refrigeration
equipment,36 and used these rates to
make estimates of repair rates for some
other components. In addition, DOE
obtained cumulative total annual repair
rates for standard-size refrigeratorfreezers for units up to five years old
from Consumer Reports magazine. DOE
used these data to adjust the repair rates
estimated for specific components for
each product class. DOE was not able to
determine a clear trend in repair rate
with age, so it used the average repair
rate for all years for each product class.
For product classes not covered by the
Consumer Reports data, DOE used the
average repair rate for standard-size
refrigerator-freezers.
To estimate the total annual repair
cost for the baseline products, DOE used
retail repair costs by component from
data reported by Best Buy Co., Inc.
Detailed data on incremental MSP for
components was available from the
engineering analysis by product class
and efficiency level. To convert these
values to repair costs, DOE derived the
cost to the contractor, and then scaled
it to account for the contractor markup.
Nearly all residential refrigerators are
sold with a one-year repair warranty.
Based on this fact, DOE assumed there
were no repair costs for consumers
during the first year of operation and the
annual average incremental repair cost
as calculated above was imposed for all
subsequent years of the lifetime of the
product. Table IV.14 shows the annual
average incremental repair cost by
efficiency level for product classes 3
(refrigerator-freezer—automatic defrost
with top-mounted freezer without
through-the-door ice service), 5
(refrigerator-freezers—automatic defrost
with bottom-mounted freezer without
through-the-door ice service), and 7
(refrigerator-freezers—automatic defrost
with side-mounted freezer with
through-the-door ice service). DOE
requests comments on its derivation of
repair costs. (See Issue 17 under ‘‘Issues
on Which DOE Seeks Comment’’ in
section VII.E, below.)
TABLE IV.14—ANNUAL AVERAGE INCREMENTAL REPAIR COST BY EFFICIENCY LEVEL FOR STANDARD-SIZE REFRIGERATORFREEZERS
Efficiency level
(% less than baseline energy use)
Product class 3
($)
Product class 5
($)
Product class 7
($)
Baseline .....................................................................................................................
1 (10) .........................................................................................................................
2 (15) .........................................................................................................................
3 (20) .........................................................................................................................
4 (25) .........................................................................................................................
5 (30) .........................................................................................................................
6 (33–36) * .................................................................................................................
..............................
$0.04
0.08
0.37
0.40
0.43
0.67
..............................
$0.22
0.33
0.42
0.76
1.32
1.76
..............................
$0.09
0.21
0.36
0.73
1.10
1.10
* Max-tech level varies with product class.
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
7. Product Lifetime
Because the basis for lifetime
estimates in the literature for
refrigeration products is uncertain, DOE
used other data sources to estimate the
distribution of standard-size refrigerator
and freezer lifetimes in the field for both
the preliminary analysis and today’s
NOPR. By combining survey results
from various years of RECS and the U.S.
Census’s American Housing Survey 37
with the known history of appliance
shipments, DOE estimated the fraction
of appliances of a given age still in
36 Commercial Refrigeration Equipment Final
Rule Technical Support Document. Available at:
https://www1.eere.energy.gov/buildings/appliance_
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operation. The survival function, which
DOE assumed has the form of a
cumulative Weibull distribution,
provides an average and median
appliance lifetime.
For compact refrigerators, DOE
estimated an average lifetime of 5.6
years in the preliminary analysis using
data on shipments and the stock-inplace (i.e., the number of units in use).
NRDC commented that the estimated
lifetime for compact refrigerators is too
low and that ‘‘the industry suggested’’
life of ten years is more accurate.
(NRDC, No. 39 at p. 6) In contrast,
AHAM and Whirlpool supported DOE’s
estimate. (AHAM, No. 34 at p. 13;
Whirlpool, No. 31 at p. 3) DOE found
that, given the data on historic
shipments of compact refrigerators,
using a longer lifetime would result in
an equipment stock that is far larger
than the stock given by 2005 RECS and
EIA’s 2003 Commercial Building Energy
Consumption Survey. Since the estimate
used in the preliminary analysis
provides a reasonable match between
shipments and the stock, DOE used the
same lifetime distribution for the NOPR.
standards/commercial/refrig_equip_final_
rule_tsd.html.
37 U.S. Census Bureau, American Housing
Survey. Available at: https://www.census.gov/hhes/
www/housing/ahs/ahs.html.
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PBP for refrigeration products as if
consumers would purchase new
products in the year compliance with
the standard is required.
8. Discount Rates
To establish discount rates for the
LCC analysis, DOE identified all debt or
asset classes that might be used to
purchase refrigeration products,
including household assets that might
be affected indirectly. DOE used data
from the Federal Reserve Board’s
‘‘Survey of Consumer Finances’’ (SCF)
for 1989, 1992, 1995, 1998, 2001, 2004,
and 2007 to estimate the average
percentages of the various debt and
equity classes in the average U.S.
household portfolios. DOE used SCF
data and other sources to develop
distributions of interest or return rates
associated with each type of equity and
debt. The average rate across all types of
household debt and equity, weighted by
the shares of each class, is 5.1 percent.
While this value corresponds to the
average discount rate, DOE assigned
each sample household a specific
discount rate drawn from the
distributions.
DOE derived the discount rate for
commercial-sector compact refrigeration
products from the cost of capital of
publicly-traded firms in the sectors that
purchase those products (these include
lodging and other commercial sectors).
The firms typically finance equipment
purchases through debt and/or equity
capital. DOE estimated the cost of the
firms’ capital as the weighted average of
the cost of equity financing and the cost
of debt financing for recent years for
which data were available (2001
through 2008). The estimated average
discount rate for companies that
purchase compact refrigeration products
is 6.2 percent.
See chapter 8 in the NOPR TSD for
further details on the development of
discount rates for refrigeration products.
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
See chapter 8 of the NOPR TSD for
further details on the method and
sources DOE used to develop product
lifetimes.
10. Base Case Efficiency Distribution
To accurately estimate the share of
consumers that would be affected by a
standard at a particular efficiency level,
DOE’s LCC analysis considered the
projected distribution of product
efficiencies that consumers purchase
under the base case (i.e., the case
without new energy efficiency
standards). DOE refers to this
distribution of product of efficiencies as
a base-case efficiency distribution. DOE
developed base-case efficiency
distributions for each of the seven
representative product classes. These
distributions were developed from
industry-supplied data for the year 2007
and were comprised of product
efficiencies ranging from existing
baseline levels (i.e., meeting existing
energy conservation standards) to levels
meeting and exceeding ENERGY STAR
levels. DOE then projected these
distributions to the year that new
standards are assumed to become
effective (2014). To forecast the basecase efficiency distribution for each
representative product class in the
preliminary analysis, DOE accounted for
change in the market shares of ENERGY
STAR appliances based on historical
trends.
In the preliminary analysis public
meeting, ASAP and Whirlpool
questioned DOE’s forecast that, in 2014,
ENERGY STAR products would reach a
market share of 88 percent for bottommount refrigerator-freezers. (ASAP, No.
28 at p. 179–180; Whirlpool, No. 28 at
p. 180) In their comments, AHAM, GE
and Whirlpool expressed doubt with
respect to DOE’s forecast, and AHAM
and GE noted that consumer payback
diminishes at higher efficiency levels.
(GE, No. 37 at p. 2; Whirlpool, No. 31
at p. 3; AHAM, No. 34 at p. 14)
Based on the comments and
shipments data for 2008, DOE modified
its approach for estimating base-case
efficiency distributions for the NOPR
analysis. DOE agrees that because the
current ENERGY STAR efficiency level
is higher than it was prior to the
requirements established in 2008, the
growth in market share may be slower.
To address this issue, DOE adopted a
projected market share of ENERGY
STAR models in 2014 (under current
requirements) that is equal to the
average of ENERGY STAR market shares
in 2007 (the last year under the old
requirements) and 2008 (when current
requirements took effect). With this
approach, the ENERGY STAR market
9. Compliance Date of Amended
Standards
In the context of EPCA, the
compliance date is the future date when
parties subject to the requirements of a
new standard must begin to comply. As
described in DOE’s semi-annual
implementation report for energy
conservation standards activities
submitted to Congress, a final rule for
the refrigeration products that are the
subject of this rulemaking is scheduled
to be completed by December 31, 2010.
Compliance with amended standards for
refrigeration products promulgated by
DOE would be required three years after
the final rule is published in the Federal
Register. DOE calculated the LCC and
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59515
shares for product class 3 (refrigeratorfreezer—automatic defrost with topmounted freezer without through-thedoor ice service) and product class 5
(refrigerator-freezers—automatic defrost
with bottom-mounted freezer without
through-the-door ice service) grow more
slowly between 2008 and 2014 than
they had under the old requirements
before 2008. ENERGY STAR products
reach a market share in 2014 of 8
percent for product class 3 and 68
percent for bottom-mount refrigeratorfreezers. For standard-size freezers and
compact products, DOE maintained the
same approach for the NOPR as it used
in the preliminary analysis.
For further information on DOE’s
estimate of base-case efficiency
distributions, see chapter 8 of the NOPR
TSD. DOE requests comments on its
approach for estimating base-case
efficiency distributions. (See Issue 18
under ‘‘Issues on Which DOE Seeks
Comment’’ in section VII.E of this
NOPR, below.)
11. Inputs to Payback Period Analysis
The payback period is the amount of
time it takes the consumer to recover the
additional installed cost of moreefficient products, compared to baseline
products, through energy cost savings.
The simple payback period does not
account for changes in operating
expense over time or the time value of
money. Payback periods are expressed
in years. Payback periods that exceed
the life of the product mean that the
increased total installed cost is not
recovered in reduced operating
expenses.
The inputs to the PBP calculation are
the total installed cost of the equipment
to the customer for each efficiency level
and the average annual operating
expenditures for each efficiency level.
The PBP calculation uses the same
inputs as the LCC analysis, except that
discount rates are not needed.
12. Rebuttable-Presumption Payback
Period
As noted above, EPCA, as amended,
establishes a rebuttable presumption
that a standard is economically justified
if the Secretary finds that the additional
cost to the consumer of purchasing a
product complying with an energy
conservation standard level will be less
than three times the value of the energy
(and, as applicable, water) savings
during the first year that the consumer
will receive as a result of the standard,
as calculated under the test procedure
in place for that standard. (42 U.S.C.
6295(o)(2)(B)(iii)) For each considered
efficiency level, DOE determined the
value of the first year’s energy savings
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by calculating the quantity of those
savings in accordance with the
applicable DOE test procedure, and
multiplying that amount by the average
energy price forecast for the year in
which compliance with the amended
standard would be required.
G. National Impact Analysis–National
Energy Savings and Net Present Value
Analysis
DOE’s NIA assessed the national
energy savings (NES) and the national
NPV of total consumer costs and savings
that would be expected to result from
amended standards at specific efficiency
levels. (‘‘Consumer’’ in this context
refers to consumers of the product being
regulated.)
To make the analysis more accessible
and transparent to all interested parties,
DOE used an MS Excel spreadsheet
model to calculate the energy savings
and the national consumer costs and
savings from each TSL. MS Excel is the
most widely used spreadsheet
calculation tool in the United States and
there is general familiarity with its basic
features. Thus, DOE’s use of MS Excel
as the basis for the spreadsheet models
provides interested parties with access
to the models within a familiar context.
In addition, the TSD and other
documentation that DOE provides
during the rulemaking help explain the
models and how to use them, and
interested parties can review DOE’s
analyses by changing various input
quantities within the spreadsheet.
DOE used the NIA spreadsheet to
calculate the NES and NPV, based on
the annual energy consumption and
total installed cost data from the energy
use characterization and the LCC
analysis. DOE forecasted the energy
savings, energy cost savings, product
costs, and NPV of consumer benefits for
each product class for products sold
from 2014 through 2043. The forecasts
provided annual and cumulative values
for all four output parameters. In
addition, DOE used its NIA spreadsheet
to analyze scenarios that used inputs
from the AEO2010 Low Economic
Growth and High Economic Growth
cases. These cases have higher and
lower energy price trends compared to
the Reference case, as well as higher and
lower housing starts, which result in
higher and lower appliance shipments
to new homes. NIA results based on
these cases are presented in appendix
10–A of the NOPR TSD.
DOE evaluated the impacts of
amended standards for refrigeration
products by comparing base-case
projections with standards-case
projections. The base-case projections
characterize energy use and consumer
costs for each product class in the
absence of amended energy
conservation standards. DOE compared
these projections with projections
characterizing the market for each
product class if DOE were to adopt
amended standards at specific energy
efficiency levels (i.e., the standards
cases) for that class.
Table IV.15 summarizes the approach
and data DOE used to derive the inputs
to the NES and NPV analyses for the
preliminary analysis and the changes to
the analyses for the proposed rule. A
discussion of these inputs and changes
follows the table. See chapter 10 of the
NOPR TSD for further details.
TABLE IV.15—APPROACH AND DATA USED FOR NATIONAL ENERGY SAVINGS AND CONSUMER NET PRESENT VALUE
ANALYSES
Inputs
Preliminary TSD
Changes for the proposed rule
Shipments ...................................
Annual shipments from shipments model ......................................
Compliance Date of Standard .....
Base-Case
Forecasted
Efficiencies.
2014 ................................................................................................
Used a ‘‘roll-up + ENERGY STAR’’ scenario to establish the distribution of efficiencies.
Standards-Case Forecasted Efficiencies.
Used a ‘‘roll-up + ENERGY STAR’’ scenario to establish the distribution of efficiencies.
Annual Energy Consumption per
Unit.
Total Installed Cost per Unit .......
Energy Cost per Unit ..................
Annual weighted-average values as a function of SWEUF.*
No change in approach; used 2008 data
to estimate the ratio of bottom-mount
share to side-by-side share.
No change.
No change in basic approach; modified
efficiency distributions based on new
information.
No change in basic approach; modified
efficiency distributions based on new
information.
No change.
Repair and Maintenance Cost
per Unit.
Escalation of Energy Prices ........
Energy Site-to-Source Conversion Factor.
Discount Rate ..............................
Present Year ...............................
Annual weighted-average values as a function of SWEUF.*
Annual weighted-average values as a function of the annual energy consumption per unit and energy prices.
Annual values as a function of efficiency level ..............................
No change.
No change.
No change.
AEO2009 forecasts (to 2035) and extrapolation through 2043 .....
Varies yearly and is generated by DOE/EIA’s NEMS ...................
Updated using AEO2010 forecasts.
No change.
Three and seven percent real ........................................................
Future expenses are discounted to 2010, when the final rule will
be published.
No change.
No change.
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* Shipments-Weighted Energy Use Factor
1. Shipments
The shipments portion of the NIA
spreadsheet is a model that uses
historical data as a basis for projecting
future shipments of the products that
are the subject of this rulemaking. In
projecting shipments for refrigeration
products, DOE accounted for
installations in new homes and
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replacement of failed equipment. In
addition, for standard-size refrigeratorfreezers, DOE estimated purchases
driven by the conversion of a first
refrigerator to a second refrigerator. It
also estimated purchases by existing
households who enter the market as
new owners for standard-size freezers.
In the preliminary analysis, DOE
examined the historical trends in the
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market shares of different refrigeratorfreezer configurations to disaggregate
the total shipments of refrigeratorfreezers into the three considered
refrigerator-freezer product categories
(top-mount, bottom-mount and side-byside configurations). The market share
of side-by-side refrigerator-freezer
models has grown significantly during
the past two decades. Bottom-freezer
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models historically had a small market
share, but that share has also grown in
recent years. However, DOE had
insufficient data to forecast long-term
growth of this product class, so DOE
assumed that consumer behavior related
to bottom-mount models in the future
would mirror behavior regarding sideby-side models. DOE developed a model
to forecast the combined bottom-mount
and side-by-side market shares
throughout the 30-year forecast period
(beginning in 2014), and assumed that
the ratio of bottom-mount share to sideby-side share would remain constant at
the 2007 level (the last year for which
DOE had disaggregated data).
AHAM commented that DOE’s
forecasted shares look realistic, but it
suggested that DOE consider generating
a separate forecast for bottom-mount
refrigerator-freezers. (AHAM, No. 34 at
p. 14) Whirlpool stated that DOE’s
approach is directionally correct, but in
recent years the decline in top-mount
sales and the rise in bottom-mount sales
have been more pronounced. It also
suggested that DOE should forecast
bottom-mount sales separately and
reassess the proportion of top-mount
sales. (Whirlpool, No. 31 at p. 4)
As discussed above, DOE was not able
to obtain sufficient information to
separately forecast sales of bottommount refrigerator-freezers. Therefore, it
retained the approach used for the
preliminary analysis in conducting the
NOPR analysis, but it used 2008 data to
estimate the ratio of bottom-mount share
to side-by-side share.
To estimate the effects on product
shipments from increases in product
price projected to accompany amended
standards at higher efficiency levels,
DOE applied a price elasticity
parameter. It estimated this parameter
with a regression analysis that used
purchase price and efficiency data
specific to residential refrigerators,
clothes washers, and dishwashers over
the period 1980–2002. The estimated
‘‘relative price elasticity’’ incorporates
the impacts from purchase price,
operating cost, and household income,
and it also declines over time. DOE
estimated shipments in each standards
case using the relative price elasticity
along with the change in the relative
price between a standards case and the
base case.
ACEEE commented that DOE should
revisit its estimates of price elasticity to
avoid overstating the impact of
standards on future refrigerator sales. It
noted that refrigerators are different
from clothes washers and dishwashers
because consumers have few, if any,
alternatives for storing perishable foods.
It recommended that DOE consider
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refrigerator shipments for new
construction to be inelastic and that
DOE should use a significantly lower
price elasticity for replacement
purchases. (ACEEE, No. 43 at p. 5)
NPCC and the IOUs made similar
comments. (NPCC, No. 33 at p. 3; IOUs,
No. 36 at p. 12) Earthjustice commented
that the price elasticity for refrigerators
is less elastic than for other white goods
(i.e., large electrical home appliances
that are typically finished in white
enamel), and it should not be applied to
new construction. (Earthjustice, No. 35
at p. 6)
In response, DOE believes that the
price elasticity calculated using the full
data set for refrigerators, clothes
washers, and dishwashers is more
robust than an elasticity calculated only
for refrigerators because it is based on a
larger data sample. Furthermore, the
elasticity calculated only for
refrigerators is not very different from
the value derived from the combined
appliance regression equation. DOE
does not agree with the comment that
there would be no sensitivity to product
price of refrigerator shipments for new
homes because there is some discretion
regarding purchase of a second unit.
Furthermore, since DOE derived its
price elasticity using data for all
shipments, it is appropriate to apply the
parameter to total shipments (rather
than total shipments excluding
shipments to new homes). Based on the
above considerations, DOE retained the
approach used for the preliminary
analysis in the NOPR analysis.
For details on the shipments analysis,
see chapter 9 of the NOPR TSD.
2. Forecasted Efficiency in the Base Case
and Standards Cases
A key component of the NIA is the
trend in energy efficiency forecasted for
the base case (without new standards)
and each of the standards cases. To
forecast the base-case efficiency
distribution for each representative
product class, DOE accounted for
change in the market shares of ENERGY
STAR appliances based on historical
trends. For its determination of
standards-case efficiency distributions,
DOE used a ‘‘roll-up + ENERGY STAR’’
scenario to establish the distribution of
efficiencies for the year in which
compliance with amended standards is
required (i.e., 2014). DOE assumed that
product efficiencies in the base case that
did not meet the standard level under
consideration would ‘‘roll up’’ to meet
the new standard level in 2014. It
further assumed that the ENERGY STAR
program and related efforts would
continue to promote efficient appliances
after the introduction of amended
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59517
standards in 2014, and that this would
lead to increased market shares for
products with an efficiency level above
the standard level.
For the NOPR analysis, DOE used the
same basic approach, but, as discussed
below, it modified its base-case and
standards-case efficiency distributions
based on information obtained in
discussion with ENERGY STAR
program staff.
To project the efficiency distributions
after 2014 for the base case, DOE first
considered the potential for changes in
ENERGY STAR qualification levels.
DOE assumed that, in the absence of a
new standard, the ENERGY STAR
program would re-examine and possibly
revise its qualification levels regardless
of the market share in 2014. When
setting a minimum product efficiency
level for ENERGY STAR qualification,
one important metric is that the average
payback period compared to the current
standard level should not exceed five
years. Using the payback period
calculation described in section IV.F,
DOE applied this criterion to all product
classes to evaluate the extent to which
the current ENERGY STAR efficiency
levels would be increased in the future.
DOE then estimated the market shares
for ENERGY STAR products in 2021
based on past experience in the market
for these products. As in the
preliminary analysis, rather than make
long-term projections based on limited
information, DOE assumed there would
be no further change in market shares
between 2021 and the end of the
forecast period. DOE recognizes that
some change in shares is likely to occur
in reality. However, since DOE used the
same assumption in the standards cases,
the accuracy of the assumption makes
no difference to the analysis of energy
savings.
For the standards cases (also referred
to as candidate standard levels, or
CSLs), DOE used the same approach as
for the base case and assumed that in
the case of amended standards, the
ENERGY STAR program would reevaluate its qualifying levels for all
product classes using the five-year
payback period criterion. For each CSL,
DOE identified the maximum efficiency
level with a payback of five years or
less. If that level was below the current
ENERGY STAR level, DOE maintained
the current ENERGY STAR level. At
higher CSLs, there is no efficiency level
above the standard level with a payback
period of less than 5 years. DOE
assumed that the ENERGY STAR
program would be suspended with
standards at higher CSLs on a productclass specific basis. This result is
projected to occur for all product classes
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at CSL 3 and above; for product classes
9 (upright freezers with automatic
defrost) and 10 (chest freezers and all
other freezers except compact freezers),
it occurs at lower CSLs. The market
share estimates for ENERGY STAR
products in 2021 and beyond were
based on a similar approach as for the
base case.
For further details about the
forecasted efficiency distributions, see
chapter 10 of the NOPR TSD. DOE
requests comments on its approach for
forecasting base-case and standards-case
efficiency distributions. (See Issue 19
under ‘‘Issues on Which DOE Seeks
Comment’’ in section VII.E of this
NOPR.)
3. Site-to-Source Energy Conversion
To estimate the national energy
savings expected from appliance
standards, DOE uses a multiplicative
factor to convert site energy
consumption (at the home or
commercial building) into primary or
source energy consumption (the energy
required to convert and deliver the site
energy). These conversion factors
account for the energy used at power
plants to generate electricity and losses
in transmission and distribution, as well
as for natural gas losses from pipeline
leakage and energy used for pumping.
For electricity, the conversion factors
vary over time due to projected changes
in generation sources (i.e., the power
plant types projected to provide
electricity to the country). The factors
that DOE developed are marginal
values, which represent the response of
the system to an incremental decrease in
consumption associated with appliance
standards.
In the preliminary analysis, DOE used
annual site-to-source conversion factors
based on the version of NEMS that
corresponds to AEO2009. For today’s
NOPR, DOE updated its conversion
factors based on AEO2010, which
provides energy forecasts through 2035.
For 2036–2043, DOE used conversion
factors that remain constant at the 2035
values.
In response to a request from DOE’s
Office of Energy Efficiency and
Renewable Energy (EERE), the National
Research Council (NRC) appointed a
committee on ‘‘Point-of-Use and FullFuel-Cycle Measurement Approaches to
Energy Efficiency Standards’’ to conduct
a study required by section 1802 of the
Energy Policy Act of 2005 (Pub. L. 109–
58 (August 8, 2005)). The fundamental
task before the committee was to
evaluate the methodology used for
setting energy efficiency standards and
to comment on whether site (point-ofuse) or source (full-fuel-cycle) measures
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of energy savings would better support
rulemaking efforts to achieve energy
conservation goals. The NRC committee
defined site (point-of-use) energy
consumption as reflecting the use of
electricity, natural gas, propane, and/or
fuel oil by an appliance at the site where
the appliance is operated. Full-fuelcycle energy consumption was defined
as including, in addition to site energy
use, the following: energy consumed in
the extraction, processing, and transport
of primary fuels such as coal, oil, and
natural gas; energy losses in thermal
combustion in power generation plants;
and energy losses in transmission and
distribution to homes and commercial
buildings.38
In evaluating the merits of using
point-of-use and full-fuel-cycle
measures, the NRC committee noted
that DOE uses what the committee
referred to as ‘‘extended site’’ energy
consumption to assess the impact of
energy use on the economy, energy
security, and environmental quality.
The extended site measure of energy
consumption includes the energy
consumed during the generation,
transmission, and distribution of
electricity but, unlike the full-fuel-cycle
measure, does not include the energy
consumed in extracting, processing, and
transporting primary fuels. A majority of
the NRC committee concluded that
extended site energy consumption
understates the total energy consumed
to make an appliance operational at the
site. As a result, the NRC committee
recommended that DOE consider
shifting its analytical approach over
time to use a full-fuel-cycle measure of
energy consumption when assessing
national and environmental impacts,
especially with respect to the
calculation of greenhouse gas emissions.
The NRC committee also recommended
that DOE provide more comprehensive
information to the public through labels
and other means, such as an enhanced
Web site. For those appliances that use
multiple fuels (e.g., water heaters), the
NRC committee indicated that
measuring full-fuel-cycle energy
consumption would provide a more
complete picture of energy consumed
and permit comparisons across many
different appliances, as well as an
improved assessment of impacts. The
NRC committee also acknowledged the
complexities inherent in developing a
full-fuel-cycle measure of energy use
38 The
National Academies, Board on Energy and
Environmental Systems, Letter to Dr. John Mizroch,
Acting Assistant Secretary, U.S. DOE, Office of
EERE from James W. Dally, Chair, Committee on
Point-of-Use and Full-Fuel-Cycle Measurement
Approaches to Energy Efficiency Standards, May
15, 2009.
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and stated that a majority of the
committee recommended a gradual
transition from extended site to fullfuel-cycle measurement.
DOE acknowledges that its site-tosource conversion factors do not capture
all of the energy consumed in
extracting, processing, and transporting
primary fuels. DOE also agrees with the
NRC committee’s conclusion that
developing site-to-source conversion
factors that capture the energy
associated with the extraction,
processing, and transportation of
primary fuels is inherently complex and
difficult. However, in implementing the
NRC committee’s recommendation to
gradually shift its analytical approach,
DOE has performed some preliminary
evaluation of a full-fuel-cycle measure
of energy use.
Based on two studies completed by
the National Renewable Energy
Laboratory (NREL) in 1999 and 2000,
DOE estimated the ratio of the energy
used upstream to the energy content of
the coal or natural gas delivered to
power plants. For coal, the NREL
analysis considered typical mining
practices and mine-to-plant
transportation distances, and used data
for the State of Illinois. Based on data
in this report, the estimated
multiplicative factor for coal is 1.08 (i.e.,
it takes approximately 1.08 units of coal
energy equivalent to provide 1 unit of
coal to a power plant). A similar
analysis of the energy consumed in
upstream processes needed to produce
and deliver natural gas to a power plant
yielded a multiplicative factor of 1.19.39
While the above factors are indicative
of the magnitude of the impacts of using
full-fuel-cycle measures of energy use,
there are two issues that warrant further
study. The first is refinement of the
estimates of the multiplicative factors,
particularly to incorporate regional
variation. The second is developing
forecasts of the multiplicative factors
over the time frames used in the
rulemaking analyses, typically ten to
fifty years. The existing NEMS forecast
of power plant electricity generation by
fuel type can be used to estimate the
impact of a changing mix of fuels.
However, NEMS provides no
information on potential changes to the
relative ease with which the different
fuels can be extracted and processed,
which shape the multiplicative factors.
39 For further information on the NREL studies,
please see: Spath, Pamela L., Margaret K. Mann, and
Dawn Kerr, Life Cycle Assessment of Coal-fired
Power Production, NREL/TP–570–25119, June
1999; and Spath, Pamela L. and Margaret K. Mann,
Life Cycle Assessment of a Natural Gas CombinedCycle Power Generation System, NREL/TP–570–
27715, September 2000.
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DOE intends to further evaluate the
viability of using full-fuel-cycle
measures of energy consumption for
assessment of national and
environmental impacts of appliance
standards.
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4. Discount Rates
DOE multiplies monetary values in
future years by the discount factor to
determine the present value. For the
preliminary analysis and today’s NOPR,
DOE estimated the NPV of appliance
consumer benefits using both a 3percent and a 7-percent real discount
rate. DOE uses these discount rates in
accordance with guidance provided by
the Office of Management and Budget
(OMB) to Federal agencies on the
development of regulatory analysis
(OMB Circular A–4 (Sept. 17, 2003),
section E, ‘‘Identifying and Measuring
Benefits and Costs’’).
5. Benefits From Effects of Standards on
Energy Prices
Reduction in electricity consumption
associated with amended standards for
refrigeration products could reduce the
electricity prices charged to consumers
in all sectors of the economy and
thereby reduce their electricity
expenditures. In chapter 2 of the
preliminary TSD, DOE explained that,
because the power industry is a
complex mix of fuel and equipment
suppliers, electricity producers and
distributors, it did not plan to estimate
the value of potentially reduced
electricity costs for all consumers
associated with amended standards for
refrigeration products.
Commenting on this decision, NRDC
urged DOE to not ignore the benefits to
consumers from reduced electricity
rates and avoided new capacity
construction due to amended standards
for refrigeration products. (NRDC, No.
39 at pp. 5–6) Earthjustice, NEEP, and
the IOUs stated that DOE should
account for the economic value of
avoided investments in electric utility
capacity resulting from the standards
under consideration. (Earthjustice, No.
35 at p. 6; NEEP, No. 38 at p. 2; IOUs,
No. 36 at pp. 12–13) Similarly, NPCC
stated that DOE should estimate the
economic benefits of the reduced need
for new electric power plants and
infrastructure and include these in its
utility impacts analysis. (NPCC, No. 33
at pp. 4–5)
For the NOPR, DOE incorporated the
same approach that it did in the
recently-promulgated final rule for
residential heating products. 75 FR
20112 (April 16, 2010). As part of the
utility impact analysis (described in
section IV.K below), DOE used NEMS–
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BT to assess the impacts of the reduced
need for new electric power plants and
infrastructure projected to result from
standards. In NEMS–BT, changes in
power generation infrastructure affect
utility revenue requirements, which in
turn affect electricity prices. DOE
estimated the impact on electricity
prices associated with each considered
TSL.
Although the aggregate benefits for all
electricity users are potentially large,
there may be negative effects on the
actors involved in electricity supply.
The electric power industry is a
complex mix of power plant providers,
fuel suppliers, electricity generators,
and electricity distributors. While the
distribution of electricity is regulated
everywhere, the institutional structure
of the power sector varies, and has
changed over time. For these reasons, an
assessment of impacts on the actors
involved in electricity supply from
reduction in electricity demand
associated with energy conservation
standards is beyond the scope of this
rulemaking.
In considering the potential benefits
to electricity users, DOE takes under
advisement the guidance provided by
OMB on the development of regulatory
analysis. Specifically, at page 38,
Circular A–4 instructs that transfers
should be excluded from the estimates
of the benefits and costs of a regulation.
Because there is uncertainty about the
extent to which the calculated impacts
from reduced electricity prices are a
transfer from the actors involved in
electricity supply to electricity
consumers, DOE has concluded that, at
present, it should not give a heavy
weight to this factor in its consideration
of the economic justification of
standards on refrigeration products.
DOE is continuing to investigate the
extent to which electricity price changes
projected to result from standards
represent a net gain to society.
H. Consumer Subgroup Analysis
In analyzing the potential impact of
new or amended standards on
consumers, DOE evaluates the impact
on identifiable sub-groups of consumers
that may be disproportionately affected
by a national standard. DOE evaluates
impacts on particular sub-groups of
consumers primarily by analyzing the
LCC impacts and PBP for those
particular consumers from alternative
standard levels. For the NOPR, DOE
analyzed the impacts of the considered
standard levels on low-income
consumers and senior citizens. DOE did
not estimate impacts for compact
refrigeration products because the
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household sample sizes were not large
enough to yield meaningful results.
Chapter 2 of the preliminary TSD
notes that did not plan to analyze
renters as a sub-group. NRDC disagreed
with DOE’s view that renters do not
warrant a sub-group analysis, as they
may be more positively affected by
higher standards than the population of
all consumers. (NRDC, No. 39 at pp. 4–
5) NRDC provided no supporting data
for its assertion. DOE notes that, in most
cases, renters pay the electricity bill but
do not own the refrigerator in their
home. To some extent, the higher cost
of a more-efficient refrigerator-freezer
incurred by the building owner would
likely be passed on to the renter through
increased rent. Because DOE is not
aware of information that would allow
it to reliably assess the extent to which
such ‘‘pass-through’’ would occur, it is
not able to quantitatively analyze the
impacts of alternative standard levels on
renters. To the extent that ‘‘passthrough’’ of the incremental cost of of a
more-efficient refrigerator-freezer does
not occur, DOE acknowledges that
renters would likely experience more
favorable LCC impacts than non-renters.
Chapter 11 in the NOPR describes the
consumer sub-group analysis.
I. Manufacturer Impact Analysis
The following sections address the
various steps taken to analyze the
impacts of standards on manufacturers.
These steps include conducting a series
of analyses, interviewing manufacturers,
and evaluating the comments received
from interested parties up to this point
during the course of this rulemaking.
1. Overview
In determining whether an amended
energy conservation standard for
residential refrigeration products subject
to this rulemaking is economically
justified, the Secretary is required to
consider ‘‘the economic impact of the
standard on the manufacturers and on
the consumers of the products subject to
such standard.’’ (42 U.S.C.
6295(o)(2)(B)(i)(I)) The statute also calls
for an assessment of the impact of any
lessening of competition as determined
by the Attorney General that is likely to
result from the adoption of a standard.
(42 U.S.C. 6295(o)(2)(B)(i)(V)) DOE
conducted the MIA to estimate the
financial impact of amended energy
conservation standards on
manufacturers of residential
refrigeration products, and to assess the
impacts of such standards on
employment and manufacturing
capacity.
The MIA is both a quantitative and
qualitative analysis. The quantitative
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part of the MIA relies on the
Government Regulatory Impact Model
(GRIM), an industry cash-flow model
customized for the residential
refrigeration products covered in this
rulemaking. See section IV.I.2, below,
for details on the GRIM analysis. The
qualitative part of the MIA addresses
factors such as product characteristics,
characteristics of particular firms, and
market trends. The qualitative
discussion also includes an assessment
of the impacts of standards on
manufacturer subgroups. The complete
MIA is discussed in chapter 12 of the
NOPR TSD. DOE conducted the MIA in
the three phases described below.
a. Phase 1: Industry Profile
In Phase 1 of the MIA, DOE prepared
a profile of the residential refrigeration
industry based on the market and
technology assessment prepared for this
rulemaking. Before initiating the
detailed impact studies, DOE collected
information on the present and past
structure and market characteristics of
each industry. This information
included market share data, product
shipments, manufacturer markups, and
the cost structure for various
manufacturers. The industry profile
includes: (1) Further detail on the
overall market and product
characteristics; (2) estimated
manufacturer market shares; (3)
financial parameters such as net plant,
property, and equipment; selling,
general and administrative (SG&A)
expenses; cost of goods sold, etc.; and
(4) trends in the number of firms,
market, and product characteristics. The
industry profile included a top-down
cost analysis of residential refrigeration
manufacturers that DOE used to derive
preliminary financial inputs for the
GRIM (e.g., revenues, depreciation,
SG&A, and research and development
(R&D) expenses). DOE also used public
sources of information to further
calibrate its initial characterization of
each industry, including Security and
Exchange Commission 10–K filings
(available at https://www.sec.gov),
Standard & Poor’s stock reports
(available at https://www2.
standardandpoors.com), and corporate
annual reports. DOE supplemented this
public information with data released
by privately held companies.
b. Phase 2: Industry Cash-Flow Analysis
Phase 2 focused on the financial
impacts of potential amended energy
conservation standards on the industry
as a whole. More stringent energy
conservation standards can affect
manufacturer cash flows in three
distinct ways: (1) By creating a need for
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increased investment, (2) by raising
production costs per unit, and (3) by
altering revenue due to higher per-unit
prices and/or possible changes in sales
volumes. To quantify these impacts,
DOE used the GRIM to perform a cashflow analysis for residential
refrigerators, freezers, and refrigeratorfreezers. In performing these analyses,
DOE used the financial values derived
during Phase 1 and the shipment
scenarios used in the NIA.
c. Phase 3: Subgroup Impact Analysis
Using average cost assumptions to
develop an industry-cash-flow estimate
may not adequately assess differential
impacts of amended energy
conservation standards among
manufacturer subgroups. For example,
small manufacturers, niche players, or
manufacturers exhibiting a cost
structure that differs significantly from
the industry average could be more
negatively affected. To address this
possible impact, DOE used the results of
the industry characterization analysis in
Phase 1 to group manufacturers that
exhibit similar production and cost
structure characteristics. During the
manufacturer interviews, DOE
discussed financial topics specific to
each manufacturer and obtained each
manufacturer’s view of the industry as
a whole.
DOE reports the MIA impacts of
amended energy conservation standards
by grouping together the impacts on
manufacturers of certain product
classes. DOE presents the industry
impacts by the major product types (i.e.,
standard size refrigerator-freezers,
standard size freezers, compact
refrigerators and freezers, and built-in
refrigeration products). These product
groupings represent markets that are
served by the same manufacturers. By
segmenting the results into these
product types, DOE is able to discuss
how these subgroups of manufacturers
will be impacted by amended energy
conservation standards.
DOE also investigated whether small
business manufacturers should be
analyzed as a manufacturer subgroup.
During its research, DOE identified only
one company which manufactures
products covered by this rulemaking
and qualifies as a small business under
the applicable Small Business
Administration (SBA) definition. DOE
did not analyze a separate subgroup of
small business manufacturer for this
NOPR because this rulemaking will not
have a significant economic impact on
a substantial number of small entities.
See section VI.B of today’s NOPR,
below, for more information on this
determination.
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A second potential subgroup would
be manufacturers of built-in
refrigeration products. However,
because DOE is establishing separate
product classes for built-in products,
DOE is already presenting separate
results and impacts for this potential
manufacturer subgroup. The impacts on
the manufacturers of these niche
products are therefore already
characterized in the broader MIA and do
not require an explicit subgroup
analysis.
2. GRIM Analysis
DOE uses the GRIM to quantify the
changes in cash flow that result in a
higher or lower industry value. The
GRIM analysis is a standard, annual
cash-flow analysis that incorporates
manufacturer costs, manufacturer
selling prices, shipments, and industry
financial information as inputs, and
models changes in costs, distribution of
shipments, investments, and
manufacturer margins that would result
from amended energy conservation
standards. The GRIM spreadsheet uses
the inputs to arrive at a series of annual
cash flows, beginning with the base year
of the analysis, 2010 (which accounts
for the investments needed to bring
products into compliance by 2014), and
continuing to 2043. DOE calculated
INPVs by summing the stream of annual
discounted cash flows during this
period. For residential refrigeration
products, DOE uses a real discount rate
of 7.2 percent for all products.
DOE used the GRIM to calculate cash
flows using standard accounting
principles and to compare changes in
INPV between a base case and various
TSLs (the standards cases). The
difference in INPV between the base and
standards cases represents the financial
impact of the amended standard on
manufacturers. DOE collected this
information from a number of sources,
including publicly available data and
interviews with a number of
manufacturers (described in the next
section). Additional details about the
GRIM can be found in chapter 12 of the
NOPR TSD.
In conducting its analysis, DOE
treated certain product classes of
residential refrigeration products
separately. For example, DOE created
specialized interview guides for
different groups of product classes: one
for standard-size products, one for
compact products, and one for all
products. Additionally, DOE grouped
product classes made by the same
manufacturers; this allowed DOE to
better understand the impacts on
manufacturers of these product classes.
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Similarly, in this notice, DOE presents
the MIA results for standard-size
refrigerator-freezers, standard-size
freezers, compact refrigerators and
freezers, and built-in refrigeration
products separately. Each of the four
groups of product classes and results is
based on a unique set of considered
TSLs. DOE describes the TSLs in section
V.A of today’s NOPR, below. Because
the combinations of efficiency levels
that compose a TSL can make it more
difficult to discuss the required
efficiencies for each product class, DOE
presents the MIA results in section
V.B.2 of today’s NOPR, below and
chapter 12 of the NOPR TSD by groups
of manufacturers that make the covered
products. DOE presents the MIA results
for standard-size refrigerator-freezers,
standard-size freezers, compact
refrigerators and freezers, and built-in
refrigeration products separately.
a. GRIM Key Inputs
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i. Manufacturer Production Costs
Manufacturing a higher-efficiency
product is typically more expensive
than manufacturing a baseline product
due to the use of more complex
components and higher-cost raw
materials. The changes in the MPCs of
the analyzed products can affect
revenues, gross margins, and cash flow
of the industry, making these product
cost data key GRIM inputs for DOE’s
analysis.
DOE used the MPCs calculated in the
engineering analysis for the residential
refrigeration products, as described in
section IV.C, above, and further detailed
in chapter 5, section 5.9, of the NOPR
TSD.
To calculate baseline MPCs, DOE
followed a three step process. First, DOE
derived each of the baseline products’
retail price from the NPD market data
described in section IV.F.1, above. Next,
DOE discounted these baseline retail
prices by the sales tax and retail markup
to arrive at the baseline MSPs. Next,
DOE discounted the baseline MSPs by
the manufacturer markup to arrive at the
average baseline MPCs. For all nonbuilt-in product classes, DOE used a
1.26 manufacturer markup to calculate
baseline MPCs and MSPs. (DOE
received comments on the manufacturer
markup and DOE describes the
methodology used to calculate this
figure in section IV.I.3.d, below.)
Because built-in product classes are
high-end products that are made in
much lower production volumes, DOE
used a different cost structure for these
products than for the other product
classes. DOE used information
submitted during manufacturer
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interviews to estimate that a typical
baseline manufacturer markup for builtin products is 1.40. To calculate
baseline MPCs for the built-in product
classes, DOE discounted the NPD
baseline retail prices by the 1.40
manufacturer markup and a distributor
markup to account for products sold
through that distribution chain.
DOE also used the information from
its tear-down analysis to verify the
accuracy of the markup information and
cost data for the units it tore down. In
addition, DOE used the tear-down cost
data to disaggregate the MPCs into
material, labor, and overhead costs. To
calculate the MPCs for products above
the baseline, DOE added the
incremental material, labor, and
overhead costs from the engineering
cost efficiency curves to the baseline
MPCs.
ii. Base-Case Shipments Forecast
The GRIM estimates manufacturer
revenues based on total unit shipment
forecasts and the distribution of these
values by efficiency level. Changes in
the efficiency mix at each standard level
affect manufacturer finances. For this
analysis, the GRIM uses the NIA
shipments forecasts from 2010 to 2043,
the end of the analysis period. In the
shipments analysis, DOE also estimated
the distribution of efficiencies in the
base case for all product classes. See
section IV.G.1, above, for additional
details.
iii. Product and Capital Conversion
Costs
Amended energy conservation
standards will cause manufacturers to
incur one-time conversion costs to bring
their production facilities and product
designs into compliance. For the MIA,
DOE classified these one-time
conversion costs into two major groups:
(1) Product conversion costs and (2)
capital conversion costs. Product
conversion costs are one-time
investments in research, development,
testing, marketing, and other noncapitalized costs focused on making
product designs comply with the
amended energy conservation standard.
Capital conversion costs are one-time
investments in property, plant, and
equipment to adapt or change existing
production facilities so that new
product designs can be fabricated and
assembled.
DOE based its estimates of the
product conversion costs that would be
required to meet each TSL on
information obtained from manufacturer
interviews, the design pathways
analyzed in the engineering analysis,
and market information about the
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number of platform and product
families for each manufacturer. DOE
assigned estimates for the total product
development required for each design
option based on the necessary
engineering resources required to
implement each design option across a
product platform. DOE multiplied the
estimate by the number of platforms and
product families for each manufacturer.
DOE also assumed that VIP use and/or
wall thickness increases would require
more significant changes to existing
platforms than other design options that
amount to component swaps. For wall
thickness increases, DOE used product
development efforts that were analogous
to designing a new platform. For VIPs,
which are not yet common on largescale production lines for most products
in the industry, DOE assumed more
substantial product development costs
than required for component swaps.
However, DOE also assumed that
manufacturers’ recent experience with
the technology would indicate that less
effort would be required for
incorporating VIPs than for designing
completely new products. Finally, DOE
estimated industry product conversion
costs by extrapolating the interviewed
manufacturers’ product conversion costs
for each product class to account for the
market share of companies that were not
interviewed. DOE’s estimates of the
product conversion costs for all of the
refrigeration products addressed in this
rulemaking can be found in section
V.B.2, below, of today’s NOPR and in
chapter 12 of the NOPR TSD. Chapter 12
of the NOPR TSD also contains more
detail on the assumptions DOE used to
calculate the product conversion costs
for each design option and other details
about the product conversion costs.
As discussed above, to calculate
industry cash flow impacts DOE also
estimated the capital conversion costs
manufacturers would incur to comply
with potential amended energy
conservation standards. During
interviews, DOE asked manufacturers to
estimate the capital conversion costs
required to expand the production of
higher-efficiency products or to quantify
the required tooling and plant changes
if product lines meeting the potential
required efficiency level do not
currently exist. As with product
conversion costs, DOE based its capital
conversion cost estimates on these
interviews and assumptions from the
engineering analysis. DOE assumed that
most component changes, while
requiring moderate product conversion
costs, would not require changes to
existing production lines and
equipment, and therefore not require
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additional capital expenditures because
one-for-one component swaps would
not require changes to existing
production equipment.
However, DOE calculated and
included in its analysis the capital
conversion costs required for design
options that involved VIPs, wall
thickness increases, and changes to heat
exchangers. For changes to heat
exchangers, DOE estimated the tooling
investment required for the fabrication
equipment and the consequent slight
changes to the internal dimensions of
the existing products. These tooling
changes would likely include
purchasing new dies or plastic molds
for a small change in internal
dimensions or shelving. For VIPs and
wall thickness increases, DOE estimated
the cost of the equipment required to
manufacture new product lines because
DOE assumed that these design changes
would be extremely disruptive to
current operations. Because the changes
required to implement these design
options would greatly change existing
products, DOE expects that the capital
conversion costs would be closer to
purchasing new production equipment.
DOE also used the assumptions from the
engineering analysis regarding the
incremental depreciation costs for
adding additional VIPs and
manufacturer market shares to calculate
incremental equipment necessary for
adding more VIPs.
DOE’s estimates of the capital
conversion costs for all of the residential
refrigeration products can be found in
section V.B.2, below, of today’s NOPR
and in chapter 12 of the NOPR TSD.
b. GRIM Scenarios
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i. Residential Refrigeration Shipment
Forecasts
The GRIM used the shipments
developed in the NIA for standard-size
refrigerator-freezers, standard-size
freezers, compact refrigerators and
freezers, and built-in refrigeration
products. To determine efficiency
distributions for the standards case,
DOE used a ‘‘roll-up + market shift’’
scenario for 2014, the year that revised
standards are assumed to become
effective, through 2043. DOE assumed
that product efficiencies in the base case
that did not meet the standard under
consideration would roll up to meet the
new standard in 2014. DOE further
assumed that revised standards would
result in a market shift such that market
shares of products with efficiency better
than the standard would gradually
increase because the ENERGY STAR
program would continue to promote
efficient appliances after revised
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standards are introduced in 2014. See
section IV.G.1 of this NOPR, above, and
chapter 10 of the NOPR TSD for more
information on the residential
refrigeration standards-case shipment
scenarios.
ii. Markup Scenarios
As discussed above, manufacturer
selling prices (MSPs) include direct
manufacturing production costs (i.e.,
labor, material, and overhead estimated
in DOE’s MPCs) and all non-production
costs (i.e., SG&A, R&D, and interest),
along with profit. To calculate the MSPs
in the GRIM, DOE applied markups to
the MPCs estimated in the engineering
analysis for each product class and
efficiency level. Modifying these
markups in the standards case yields
different sets of impacts on
manufacturers. For the MIA, DOE
modeled two standards-case markup
scenarios to represent the uncertainty
regarding the potential impacts on
prices and profitability for
manufacturers following the
implementation of amended energy
conservation standards: (1) A flat
markup scenario, and (2) a preservation
of operation profit scenario. These
scenarios lead to different markups
values, which, when applied to the
inputted MPCs, result in varying
revenue and cash flow impacts.
The flat markup scenario assumes that
the cost of goods sold for each product
is marked up by a flat percentage to
cover standard SG&A expenses, R&D
expenses, and profit. The flat markup
scenario uses the baseline manufacturer
markup (discussed in chapter 6 of the
TSD) for all products in both the base
case and the standards case. To derive
this percentage, DOE evaluated publicly
available financial information for
manufacturers of white goods. DOE also
requested feedback on this value during
manufacturer interviews. This scenario
represents the upper bound of industry
profitability in the standards case
because manufacturers are able to fully
pass through additional costs due to
standards to their customers.
DOE also modeled a lower bound
profitability scenario. During
interviews, multiple manufacturers
stated that higher production costs
could severely harm profitability.
Because of the highly competitive
market, several manufacturers suggested
that the additional costs required at
higher efficiencies could not be fully
passed through to customers. In
particular, several manufacturers noted
their customer base is composed of a
limited number of retailers that have
substantial buying power. They also
noted that the average costs of
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refrigeration products within product
categories have been fairly constant or
fallen even as new products and
additional features have been added.
Finally, manufacturers noted that their
retail customers price products at fixed
(or ‘‘sticky’’) price points with stepincreases to premium price points
reflecting different bundles of features.
Because of the market dynamics
among manufacturers and retailers, and
because of the pressure to keep the
current price points fixed for a given
bundle of features, DOE also modeled
the preservation of operating profit
markup scenario. In this scenario, the
manufacturer markups are lowered such
that, in the standards case,
manufacturers are only able to maintain
the base-case total operating profit in
absolute dollars, despite higher product
costs and investment. DOE
implemented this scenario in GRIM by
lowering the manufacturer markups at
each TSL to yield approximately the
same earnings before interest and taxes
in the standards case in the year after
the compliance date of the amended
standards as in the base case. This
scenario represents the lower bound of
industry profitability following
amended energy conservation standards
because higher production costs and the
investments required to comply with
the amended energy conservation
standard do not yield additional
operating profit.
3. Discussion of Comments
During the December 2009 public
meeting, interested parties commented
on the assumptions and results of the
preliminary analysis. Oral and written
comments discussed several topics,
including pending legislation resulting
in a phase-down of HFCs, manufacturer
tax credits, the cumulative regulatory
burden on manufacturers, and
standards-driven investments. DOE
addresses these comments below.
a. Potential Regulation of HFCs
Several manufacturers expressed
concern about the impact of a potential
phase-down of HFCs, a possible
scenario in light of pending climate
legislation contained in the bill
proposing enactment of the American
Clean Energy and Security Act of 2009
(H.R. 2454). GE stated that if DOE did
not recognize the trend toward HFC
limits in its analysis, the department
would risk creating a disincentive for
manufacturers to employ low-GWP
foams and refrigerants. GE noted the
industry’s concern about HFC limits
reflects not only the pending climate
legislation but also regulation from the
EPA as well as the Montreal Protocol.
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As such, GE argued DOE should
evaluate the impact of the potential
phase-down on the industry from a
technical and economic perspective.
(GE, No. 37 at p. 2; GE, Public Meeting
Transcript, No. 28 at p. 47–48) AHAM
reiterated that the phase-down of HFCs
would have a substantial cost impact on
the industry. (AHAM, Public Meeting
Transcript, No. 28 at p. 18) Sub Zero
added that the capital investment of the
potential switch to hydrocarbons (i.e.,
non-HFCs) should be considered in
DOE’s analysis. (Sub Zero, Public
Meeting Transcript, No. 28 at p. 50).
DOE acknowledges that an HFC
phase-out or similar legislation
requiring a refrigerant or blowing agent
change could necessitate substantial
changes for residential refrigeration
products. DOE has monitored legislation
and rulemakings from UL, EPA, and
Congress to understand what HFC
limitations might go into effect in the
near term and what changes are being
proposed for use of alternatives. EPA
has proposed allowing use of isobutane
refrigerant in residential refrigeration
products up to a charge limit of 57
grams. 75 FR 25803 (May 10, 2010).
DOE has included this refrigerant as a
design option where appropriate and is
prepared to evaluate the impact of HFC
phase-out legislation, if it is enacted.
b. Manufacturer Tax Credits
ACEEE stated that manufacturer tax
credits in the pending climate
legislation for higher efficiency products
should be taken into account in DOE’s
analysis. (ACEEE, Public Meeting
Transcript, No. 28 at p. 209) NEEP also
stated that manufacturer tax credits and
market pull programs reduce transition
costs for manufacturers as they help
build the demand and manufacturing
capabilities at the higher end
efficiencies. (NEEP, No. 38 at pp. 2–3)
DOE agrees that manufacturer tax
credits help offset the costs of
developing higher efficiency products.
DOE includes the benefit of tax credits
earned by the industry in 2010 under
the provisions of the Energy
Improvement and Extension Act of 2008
(EIEA 2008), Pub. L. 110–343, Div. B,
Sec. 305 (October 3, 2008), in the GRIM
calculations. Using publicly available
information and recent SEC filings, DOE
estimated manufacturers’ market shares
and shipment projections in 2010 and
calculated the Federal production tax
credits based on shipments of 30percent efficiency level units—those
units which qualified for the tax credit
in 2010. DOE’s analysis suggests that
manufacturers will collect
approximately $37 million in Federal
production tax credits in 2010 from the
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provisions of EIEA 2008. In the GRIM,
DOE accounts for the Federal
production tax credit as a direct cash
benefit in the base and standards cases
that directly increases INPV. Because
2010 is the base year to which industry
cash flows are discounted, any Federal
production tax credits received prior to
2010 fall outside of the analysis period.
These tax credits are consequently not
considered in the INPV analysis.
However, any tax benefit received in
2010 falls within the analysis period
and, hence, increases industry value
(potentially mitigating the impacts on
manufacturers due to energy
conservation standards). The estimated
$37 million benefit to manufacturers
does not significantly impact the INPV
calculated by DOE.
DOE believes that ACEEE, in its
comments related to pending
legislation, was referring to the tax
credits that would impact
manufacturers of residential
refrigerators in the American Clean
Energy and Security Act of 2009 that
passed the House of Representatives on
June 26, 2009. That bill (H.R. 2454)
contained provisions that provide bonus
payments for the production of
superefficient best-in-class products for
years 2011–2013. The impacts of these
tax credit provisions under H.R. 2454
are not quantified in the GRIM, as the
legislation is still pending. It would be
highly speculative to try to predict the
passage of such legislation, much less
the details of its provisions, all of which
are highly uncertain. Appendix 12–C of
the NOPR TSD discusses in detail the
tax credits currently available to
residential refrigeration product
manufacturers and their impacts.
DOE research suggests that Federal
production tax credits and other market
pull programs such as ENERGY STAR
have helped spur the development and
market acceptance of more advanced
technologies in residential refrigeration
products. However, such tax credits and
other market pull programs would not
substantially defray the capital
conversion costs required if all products
were required to employ a given
technology. Much higher production
volumes would be required under a
national standard and would require
manufacturers to upgrade each of their
production lines, rather than selectively
improve the products that could reach
the qualifying level most economically.
Furthermore, the actual design
pathway manufacturers may take to
achieve the proposed efficiency levels
on a national scale could vary from
those pathways manufacturers have
taken to produce the much smaller
subset of tax-credit qualifying products
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today. For example, if manufacturers no
longer received a production credit for
products under a national standard, any
of the additional costs that could not be
passed to consumers could cause
manufacturers to consider more capital
intense design pathways that would
result in lower per unit costs. Therefore,
the tax credits have helped to alleviate
a portion of the product conversion
costs required by amended energy
conservation standards by providing
manufacturers with experience
implementing more efficient
technology. DOE has taken this
experience using advanced technology
into account in its methodology for
calculating product conversion costs.
However, the production tax credits
have not driven wholesale adoption of
the new technology or caused
manufacturers to make substantial
changes to their production facilities to
use these technologies on a wide scale.
c. Standards-Induced Versus Normal
Capital Conversion Costs
ASAP noted that not all capital
investments that manufacturers would
make to comply with potential amended
standards should be directly attributed
to the standards, since a certain amount
of investment in plants and equipment
is a necessary cost of doing business.
ASAP urged DOE to be careful to
disaggregate incremental impacts due to
the standards in the MIA. (ASAP, Public
Meeting Transcript, No. 28 at pp. 209–
11)
In its analysis, DOE separates capital
conversion costs that are directly
attributable to standards from normal
capital expenditures. The equipment
with remaining useful life that is not
repurposed is counted as stranded
assets (i.e., net plant, property, and
equipment that have not been fully
depreciated that can no longer be used
in the production of standardscompliant products). DOE estimates that
capital conversion costs at today’s
proposed level are $895 million out of
a net PPE of $1,529 million. Typical
capital expenditures in the base year are
$252 million. DOE also notes that the
promulgation of a standard that would
require VIPs or wall thickness increases
could be extremely disruptive to
existing facilities. These types of capital
costs would not be attributed to ongoing
capital expenses (to replace worn
equipment and tooling for new
products, for example). These plant
modification and equipment changes
would be attributable to a potential
amended energy conservation standard.
A discussion of DOE’s methodology in
developing capital and product
conversion costs for residential
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refrigeration manufacturers is located in
section IV.I.2.a, above, of today’s NOPR
and in chapter 12 of the NOPR TSD.
d. Manufacturer Markups
AHAM stated that DOE did not show
any empirical support for the
manufacturer markup used in the
preliminary TSD and requested that
DOE provide more information with
respect to how the manufacturer
markup was determined. (AHAM, No.
34 at p. 14) GE and Sub Zero also
requested that DOE qualify how it
determined its markups, including the
manufacturer markups. (GE, No. 37 at
p. 2–3; Sub Zero, No. 40 at p. 9; Sub
Zero, Public Meeting Transcript, No. 28
at p. 112)
In developing the baseline
manufacturer markup of 1.26 used in
DOE’s analysis, DOE began by
researching the annual 10–K reports
filed with the Securities and Exchange
Commission by residential white goods
manufacturers to determine an industrywide market-share weighted markup.
This baseline manufacturer markup was
used for the 2009 final rule for cooking
products and the 2010 commercial
clothes washers final rule. 74 FR 16040
(April 8, 2009); 75 FR 1122 (January 8,
2010). Because all publicly traded
companies that manufacture residential
refrigeration equipment also
manufacture a number of other
appliances, and because the 1.26
baseline manufacturer markup had
already been vetted during the
rulemakings for these other products
and equipment, DOE used the same
baseline manufacturer markup as an
initial estimate for residential
refrigeration products. A description of
the methodology used to calculate this
baseline manufacturer markup can be
found in the NOPR and NOPR TSD for
these rulemakings. See 73 FR 62034
(October 17, 2008) and the related TSD,
available at https://
www1.eere.energy.gov/buildings/
appliance_standards/commercial/
clothes_washers.html. DOE requested
manufacturer feedback on the accuracy
of this estimate and other financial
assumptions during DOE’s confidential
manufacturer impact analysis
interviews.
Finally, as discussed above in section
IV.I.2.b, above, in the standards case,
DOE modeled manufacturers’ concerns
about potential profitability impacts due
to amended energy conservation
standards in its preservation of
operating profit markup scenario. DOE
continues to welcome feedback on any
of the assumptions it used for its
baseline manufacturer markups and its
markup scenarios.
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4. Manufacturer Interviews
DOE interviewed manufacturers
representing more than 95 percent of
standard-size refrigerator-freezer sales,
approximately 95 percent of standardsize freezer sales, about 75 percent of
compact refrigerator and freezer sales,
and more than 95 percent of built-in
refrigeration products. These interviews
were in addition to those DOE
conducted as part of the engineering
analysis. DOE contacted companies
from its database of manufacturers,
which provided a representative sample
of each industry. DOE used these
interviews to tailor the GRIM to
incorporate unique financial
characteristics for the residential
refrigeration industry. All interviews
provided information that DOE used to
evaluate the impacts of potential
amended energy conservation standards
on manufacturer cash flows,
manufacturing capacities, and
employment levels. Before each
telephone interview or site visit, DOE
provided company representatives with
an interview guide that included the
topics for which DOE sought input. The
MIA interview topics included: (1) Key
issues to this rulemaking; (2) a company
overview and organizational
characteristics; (3) engineering analysis
and life cycle cost analysis follow-up;
(4) manufacturer markups and
profitability; (5) shipment projections;
(6) financial parameters; (7) conversion
costs; (8) cumulative regulatory burden;
(9) possible impacts from potential HFC
regulations; (10) direct employment
impact assessment; (11) exports, foreign
competition, and outsourcing; (12)
consolidation; and (13) impacts on
small business. Appendix 12–A of the
NOPR TSD contains the three interview
guides DOE used to conduct the MIA
interviews.
In the manufacturer interviews, DOE
asked manufacturers to describe their
major concerns about this rulemaking.
The following sections describe the
most significant issues identified by
manufacturers. These summaries are
provided in aggregate to protect
manufacturer confidentiality. DOE also
includes additional concerns in chapter
12 of the NOPR TSD.
a. Potential for Significant Changes to
Manufacturing Facilities
A number of manufacturers indicated
that conversion costs would be
exponentially greater if the adopted
standards require significant rather than
incremental increases in efficiency.
While DOE does not analyze design
options that would lower consumer
utility, manufacturers indicated that for
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some product classes they would
consider wall thickness increases if they
resulted in lower per unit costs.
However, manufacturers also indicated
that wall thickness increases in
response to more stringent energy
standards would be extremely capital
intensive. Changing the wall thickness
of refrigeration products would require
extensive investments to completely
replace injection molding equipment,
interior fabrication feeder lines and
equipment, and foaming fixtures on
every production line. Such substantial
changes would require many times the
investment required for incremental
efficiency improvements. For example,
the design and implementation of a new
heat exchanger design would only
require new fabrication tooling for the
component and slight adjustments to
production line tooling but would leave
most of the existing production
equipment intact. Smaller
manufacturers were generally concerned
that conversion costs would
disproportionately impact their
operations since comparable product
and capital conversion costs would be
spread over a smaller shipment volume.
Additionally, several manufacturers
stated that new standards could increase
the total steady state invested capital
necessary to maintain current
production levels. As an example, many
plants leverage economies of scale by
utilizing a shared front end of
production (cabinet and door bending,
for example) to serve multiple product
lines. These economies would be
forfeited if amended standards
disproportionately affected one product
class utilizing the shared front end. As
such, manufacturing plants could have
relatively lower capital intensity
following standards.
b. VIPs
Manufacturers were also concerned
about potential issues with a standard
that effectively required the widespread
adoption of VIPs. In particular, the
material costs of VIPs would add
significant costs to the products,
especially at the retail level.
Manufacturers were concerned that
using this design option in product
classes that historically have been lowcost options could have unintended
consequences such as inducing
consumers to prolong the life of the
products or switch to less profitable
products. Manufacturers were also
concerned about the additional labor
that is required to install VIPs.
Additional production steps would be
required with VIPs, which involve
greater care in handling to prevent
damaging the components. While less of
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a concern on lower volume products,
the additional production steps on highspeed production lines would add
tremendous complexity. The additional
production steps and slower line rates
would lengthen the production lines
and require additional equipment.
Manufacturers were also concerned
about the ability of VIP suppliers to
ramp up production to meet necessary
demand from more stringent standards.
Finally, manufacturers indicated that
their experience with VIPs has revealed
a range of efficiency improvements—all
of which point to lower benefits than
the theoretical potential of VIPs. They
also expressed concern about the
degradation of the panels over the
lifetime of their products. Because of the
range of efficiency improvements in
practice, some manufacturers indicated
they could elect to employ other design
pathways that would eliminate these
potential problems with the technology.
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c. Impact on U.S. Production and Jobs
Manufacturers generally agreed that
potential standards that would require
substantial capital conversion costs
would lower U.S. production and
employment. Depending on the level of
these expenditures, some manufacturers
stated that new investments would not
be made in the U.S., given the lower
labor costs overseas. Margins are already
thin for certain product classes, and
manufacturers believed that higher
standards could further reduce
profitability. The lower labor costs
available overseas could offset some of
the impact on profitability, especially
for their lower margin product lines.
Some manufacturers stated they could
also choose to source or drop altogether
certain product lines they currently
manufacture if they did not believe they
could recoup the capital investments
required to meet amended energy
conservation standards on those lines.
Any decision to drop or source more
product lines would also lead to less
domestic production and fewer
domestic jobs.
d. Impacts to Product Utility
Several manufacturers expressed
concern that more stringent energy
standards could impact the utility of
their products. Most residential kitchens
have standardized size openings for
refrigerators, which would force any
wall thickness growth inward and
decrease internal volume. While this
scenario was not analyzed as a design
option for all products, manufacturers
indicated some in the industry could
elect to use thicker walls to meet new
standards for full size refrigeratorfreezers. Finally, several manufacturers
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indicated that other product features
currently available may have to be
removed in order to both meet new
standard levels and maintain product
prices that would be acceptable to
consumers. Examples of these features
that industry cited included ice and
water dispensers, glass doors, soda can
dispensers, crisper compartments, antisweat features, and food preservation
capabilities.
Manufacturers also expressed concern
that the energy savings from more
stringent energy conservation standards
would not be great enough to justify
passing through the added costs to
consumers. Currently, manufacturers
bundle higher efficiency with other
desirable features to justify higher prices
for those ENERGY STAR models.
According to manufacturers, if amended
standards cause prices to rise even
higher, the lower operating costs would
not justify higher prices, since the
savings as a percentage of the purchase
price would be very low. Therefore, the
increased cost of meeting more stringent
efficiency requirements may cause
manufacturers to reduce the number of
other features bundled with these
products in order to retain a reasonable
price point, causing consumer utility to
decline.
The value of future ENERGY STAR
levels is also a concern for
manufacturers. Many retailers and other
distribution channels require ENERGY
STAR products. Since the features
bundled with ENERGY STAR products
are the greatest justification for the
added costs, manufacturers were
concerned that a higher ENERGY STAR
level after potentially stricter standards
would offer less value to consumers.
Consumers would save less energy
relative to the added efficiency costs or
would have a product with fewer
features.
Manufacturers also stated that the
financial burden of developing products
to meet amended energy conservation
standards has an opportunity cost due
to limited capital and R&D dollars.
Investments incurred to meet amended
standards reflect foregone investments
in innovation and the development of
new features that consumers value and
on which manufacturers earn a
premium.
e. Technical Difficulties Associated
With Higher Efficiency Levels
Many manufacturers expressed
concerns about the technical difficulties
involved in achieving new standards
that are significantly more stringent
than current levels. Manufacturers were
concerned there might not be adequate
supplies of particular components. In
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particular they were concerned about
supplies of high efficiency compressors
and VIPs, for all product classes, and
especially at higher efficiency levels
that would increase the demand for
these components many times over
current levels. Manufacturers also stated
that there are fewer low-cost technology
improvements available than there were
during past rulemakings. Compact units,
in general, pose an additional challenge
because there are fewer low-capacity
compressors with sufficiently high EER
ratings. Specifically, compact freezers
were cited as a product class in which
it would be especially difficult to make
significant energy improvements.
Current standards for compact freezers
are already more stringent relative to
capacity than are standards for compact
refrigerators.
f. Changes in Consumer Behavior
Several manufacturers noted that
higher consumer prices resulting from
amended energy conservation standards
could result in product switching
between lines of standard-size
refrigerator-freezers. Currently, topmount refrigerator-freezers are
inexpensive commodity products, on
which manufacturers said they make
little to no profit margin. Instead,
manufacturers earn a profit on more
expensive and more feature-loaded sidemount and bottom-mount refrigeratorfreezers. Manufacturers are concerned
that if amended energy conservation
standards cause retail prices to increase
across product classes, many consumers
will no longer be willing to pay the
premium for side-mount and bottommount refrigerator-freezers and will
switch to buying the less expensive and
less profitable top-mount refrigeratorfreezers.
Similarly, a number of manufacturers
expressed concern that higher retail
prices could alter consumers’ decisions
to repair or replace their standard-size
refrigerator-freezers. Many consumers
who in the base case would buy a new
refrigerator when their current unit fails
would instead opt to repair their
existing unit in the potential standards
case due to the higher cost of
purchasing a new unit. This decision
would result in lower shipments for
manufacturers and would leave less
efficient units in the existing stock.
g. Separate Product Classes for Built-Ins
Most manufacturers expressed their
support for separate product classes for
built-in refrigerators and freezers.
Manufacturers stated that built-in units
are inherently less efficient than their
free-standing counterparts for several
reasons, including more limited air
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flow. Because of such limitations, the
incremental costs of improving
efficiency are higher at every efficiency
level. Built-in manufacturers also
believed that their components costs per
unit were higher than for conventional
products due to less bulk purchasing
power. Built-in manufacturers also
argued that their products offer distinct
utility (i.e., the ability to build products
into the kitchen cabinetry), justifying
the need for separate product classes for
built-ins. Without separate product
classes for built-ins, depending on the
stringency of new standards, some or all
built-in models could disappear from
the market because of the designs’
inability to satisfy the proposed
standards for free-standing equivalent
models. Built-in manufacturers also
suggested that an average correction
based on conventional free-standing
products could be an appropriate means
of accounting for the inherently lower
efficiency of built-in products.
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h. Test Procedure Concerns
Many manufacturers expressed
concerns over the test procedures for
refrigerators and freezers. Several stated
that icemaking energy use, which
represents a large portion of unit energy
consumption, should be included in the
amended test procedure to reward more
efficient icemakers. However,
manufacturers acknowledged that
testing icemaker energy use is difficult.
All manufacturers wanted to ensure that
tests for icemaking energy are repeatable
and could be implemented correctly.
Manufacturers also did not want a test
for icemaking energy use to result in the
elimination of TTD units.
J. Employment Impact Analysis
DOE considers employment impacts
in the domestic economy as one factor
in selecting a proposed standard.
Employment impacts consist of direct
and indirect impacts. Direct
employment impacts are any changes in
the number of employees of
manufacturers of the appliance products
which are the subject of this
rulemaking, their suppliers, and related
service firms. Indirect employment
impacts are changes in national
employment that occur due to the shift
in expenditures and capital investment
caused by the purchase and operation of
more-efficient appliances. The MIA
addresses the direct employment
impacts that concern manufacturers of
refrigeration products. The employment
impact analysis addresses the indirect
employment impacts.
Indirect employment impacts from
standards consist of the net jobs created
or eliminated in the national economy,
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other than in the manufacturing sector
being regulated, due to: (1) Reduced
spending by end users on energy; (2)
reduced spending on new energy supply
by the utility industry; (3) increased
spending on new products to which the
new standards apply; and (4) the effects
of those three factors throughout the
economy. DOE expects the net monetary
savings from standards to be redirected
to other forms of economic activity.
DOE also expects these shifts in
spending and economic activity to affect
the demand for labor in the short term,
as explained below.
One method for assessing the possible
effects on the demand for labor of such
shifts in economic activity is to compare
sectoral employment statistics
developed by the Labor Department’s
Bureau of Labor Statistics (BLS).40 The
BLS regularly publishes its estimates of
the number of jobs per million dollars
of economic activity in different sectors
of the economy, as well as the jobs
created elsewhere in the economy by
this same economic activity. Data from
BLS indicate that expenditures in the
utility sector generally create fewer jobs
(both directly and indirectly) than
expenditures in other sectors of the
economy. There are many reasons for
these differences, including wage
differences and the fact that the utility
sector is more capital intensive and less
labor intensive than other sectors.41
Energy conservation standards have
the effect of reducing consumer utility
bills. Because reduced consumer
expenditures for energy likely lead to
increased expenditures in other sectors
of the economy, the general effect of
efficiency standards is to shift economic
activity from a less labor-intensive
sector (i.e., the utility sector) to more
labor-intensive sectors (e.g., the retail
and service sectors). Thus, based on the
BLS data alone, DOE believes net
national employment will increase due
to shifts in economic activity resulting
from amended standards for
refrigeration products.
For the standards considered in
today’s NOPR, DOE estimated indirect
national employment impacts using an
input/output model of the U.S. economy
called Impact of Sector Energy
40 Data on industry employment, hours, labor
compensation, value of production, and the implicit
price deflator for output for these industries are
available upon request by calling the Division of
Industry Productivity Studies (202–691–5618) or by
sending a request by e-mail to dipsweb@bls.gov.
Available at: https://www.bls.gov/news.release/
prin1.nr0.htm.
41 See Bureau of Economic Analysis, Regional
Multipliers: A User Handbook for the Regional
Input-Output Modeling System (RIMS II).
Washington, DC. U.S. Department of Commerce,
1992.
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Technologies (ImSET). ImSET is a
spreadsheet model of the U.S. economy
that focuses on 187 sectors most
relevant to industrial, commercial, and
residential building energy use.42
ImSET is a special purpose version of
the ‘‘U.S. Benchmark National InputOutput’’ (I–O) model, which has been
designed to estimate the national
employment and income effects of
energy-saving technologies. The ImSET
software includes a computer-based I–O
model with structural coefficients to
characterize economic flows among the
187 sectors. ImSET’s national economic
I–O structure is based on a 2002 U.S.
benchmark table, specially aggregated to
the 187 sectors. DOE estimated changes
in expenditures using the NIA
spreadsheet. Using ImSET, DOE then
estimated the net national, indirect
employment impacts by sector of
potential amended efficiency standards
for refrigeration products.
For more details on the employment
impact analysis, see TSD chapter 13.
K. Utility Impact Analysis
The utility impact analysis estimates
several important effects on the utility
industry that would result from the
adoption of new or amended standards.
For this analysis, DOE used the NEMS–
BT model to generate forecasts of
electricity consumption, electricity
generation by plant type, and electric
generating capacity by plant type, that
would result from each TSL. DOE
obtained the energy savings inputs
associated with efficiency
improvements to considered products
from the NIA. DOE conducts the utility
impact analysis as a scenario that
departs from the latest AEO2010
Reference case. In other words, the
estimated impacts of a proposed
standard are the differences between
values forecasted by NEMS–BT and the
values in the AEO2010 Reference case.
As part of the utility impact analysis,
DOE used NEMS–BT to assess the
impacts on electricity prices of the
reduced need for new electric power
plants and infrastructure projected to
result from the considered standards. In
NEMS–BT, changes in power generation
infrastructure affect utility revenue
requirements, which in turn affect
electricity prices. DOE estimated the
change in electricity prices projected to
result over time from each TSL.
42 J. M. Roop, M. J. Scott, and R. W. Schultz,
ImSET 3.1: Impact of Sector Energy Technologies,
PNNL–18412, Pacific Northwest National
Laboratory, 2009. Available at: https://www.pnl.gov/
main/publications/external/technical_reports/
PNNL-18412.pdf.
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Chapter 14 of the TSD accompanying
this notice describes the utility impact
analysis.
L. Environmental Analysis
Pursuant to the National
Environmental Policy Act of 1969 and
the requirements of 42 U.S.C.
6295(o)(2)(B)(i)(VI) and 6316(a), DOE
has prepared a draft environmental
assessment (EA) of the impacts of the
potential standards for refrigeration
products in today’s proposed rule,
which it has included as chapter 15 of
the NOPR TSD.
In the EA, DOE estimated the
reduction in power sector emissions of
CO2, NOX, and Hg using the NEMS–BT
computer model. In the EA, NEMS–BT
is run similarly to the AEO NEMS,
except that refrigeration product energy
use is reduced by the amount of energy
saved (by fuel type) due to each TSL.
The inputs of national energy savings
come from the NIA spreadsheet model,
and the output is the forecasted physical
emissions. NEMS–BT tracks CO2
emissions using a detailed module that
provides results with broad coverage of
all sectors and inclusion of interactive
effects. The net benefit of the standards
in today’s proposed rule is the
difference between the forecasted
emissions estimated by NEMS–BT at
each TSL and the AEO2010 Reference
Case. For the final rule, DOE intends to
revise the emissions analysis using the
most current AEO.
DOE has preliminarily determined
that sulfur dioxide (SO2) emissions from
affected Electric Generating Units
(EGUs) are subject to nationwide and
regional emissions cap and trading
programs that create uncertainty about
the standards’ impact on SO2 emissions.
Title IV of the Clean Air Act sets an
annual emissions cap on SO2 for all
affected EGUs. SO2 emissions from 28
eastern States and the District of
Columbia (DC) are also limited under
the Clean Air Interstate Rule (CAIR).
Published in the Federal Register on
May 12, 2005, CAIR creates an
allowance-based trading program that
will gradually replace the Title IV
program in those States and DC. 70 FR
25162. (The recent legal history
surrounding CAIR is discussed below.)
The attainment of the emissions caps is
flexible among EGUs and is enforced
through the use of emissions allowances
and tradable permits. Under existing
EPA regulations, any excess SO2
emission allowances resulting from the
lower electricity demand caused by the
imposition of an efficiency standard
could be used to permit offsetting
increases in SO2 emissions by any
regulated EGU. However, if the standard
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resulted in a permanent increase in the
quantity of unused emission
allowances, there would be an overall
reduction in SO2 emissions from the
standards. While there remains some
uncertainty about the ultimate effects of
efficiency standards on SO2 emissions
covered by the existing cap and trade
system, the NEMS–BT modeling system
that DOE uses to forecast emissions
reductions currently indicates that no
physical reductions in power sector
emissions would occur for SO2.
NEMS–BT also has an algorithm for
estimating NOX emissions from power
generation. The impact of these
emissions, however, will be affected by
the CAIR. Much like SO2, NOX
emissions from 28 eastern States and DC
are limited under the CAIR. Although
CAIR has been remanded to EPA by the
DC Circuit, it will remain in effect until
it is replaced by a rule consistent with
the Court’s July 11, 2008, opinion in
North Carolina v. EPA, 531 F.3d 896
(DC Cir. 2008); see also North Carolina
v. EPA, 550 F.3d 1176 (DC Cir. 2008).
Because all States covered by CAIR
opted to reduce NOX emissions through
participation in cap-and-trade programs
for electric generating units, emissions
from these sources are capped across the
CAIR region.
In the 28 eastern States and DC where
CAIR is in effect, DOE’s forecasts
indicate that because of the permanent
cap no NOX emissions reductions will
occur due to energy conservation
standards. If their impact on electricity
demand is large enough energy
conservation standards have the
potential to produce an
environmentally-related economic
impact in the form of lower prices for
NOX emissions allowances. However,
DOE has preliminarily concluded the
proposed standard would not have such
an effect because the estimated
reduction in NOX emissions or the
corresponding allowance credits in
States covered by the CAIR cap would
be too small to affect allowance prices
for NOX under the CAIR. The proposed
standards would reduce NOX emissions
in those 22 States not affected by the
CAIR. As a result, DOE used NEMS–BT
to forecast emission reductions from the
standards that are considered in today’s
NOPR.
Similar to emissions of SO2 and NOX,
future emissions of Hg would have been
subject to emissions caps. The Clean Air
Mercury Rule (CAMR) would have
permanently capped emissions of
mercury for new and existing coal-fired
plants in all States beginning in 2010.
70 FR 28606 (May 18, 2005). However,
the CAMR was vacated by the DC
Circuit in its decision in New Jersey v.
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59527
Environmental Protection Agency. 517 F
3d 574 (DC Cir. 2008) Thus, DOE was
able to use the NEMS–BT model, which
reflects the fact that CAMR was vacated
and does not incorporate CAMR
emission caps, to estimate the changes
in Hg emissions resulting from the
proposed rule. However, DOE continues
to review the impact of rules that reduce
energy consumption on Hg emissions,
and may revise its assessment of Hg
emission reductions in future
rulemakings.
Commenting on the preliminary
analysis, Whirlpool stated that analysis
of CO2 emissions is only complete if the
changes in CO2 emissions resulting from
manufacturing and transporting the
higher efficiency products are also
included. (Whirlpool, No. 31 at p. 5)
AHAM made a similar point. (AHAM,
No. 34 at p. 15) In response, DOE notes
that the inputs to the EA for national
energy savings come from the NIA. In
the NIA, DOE only accounts for primary
energy savings associated with
considered standards. In so doing, EPCA
directs DOE to consider (when
determining whether a standard is
economically justified) ‘‘the total
projected amount of energy * * *
savings likely to result directly from the
imposition of the standard.’’ 42 U.S.C.
6295(o)(2)(B)(i)(III) DOE interprets
‘‘directly from the imposition of the
standard’’ to include energy used in the
generation, transmission, and
distribution of fuels used by appliances.
In addition, DOE is evaluating the fullfuel-cycle measure, which includes the
energy consumed in extracting,
processing, and transporting primary
fuels (see section IV.G.3). Both DOE’s
current accounting of primary energy
savings and the full-fuel-cycle measure
are directly linked to the energy used by
appliances. In contrast, energy used in
manufacturing and transporting
appliances is a step removed from the
energy used by appliances. Thus, DOE
did not consider such energy use in
either the NIA or the EA.
M. Monetizing Carbon Dioxide and
Other Emissions Impacts
As part the development of this
proposed rule, DOE considered the
estimated monetary benefits likely to
result from the reduced emissions of
CO2 and other pollutants that are
expected to result from each of the TSLs
considered. This section summarizes
the basis for the estimated monetary
values used for each of these emissions
and presents the benefits estimates
considered.
For today’s NOPR, DOE is relying on
a set of values for the social cost of
carbon (SCC) that were developed by an
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interagency process. A summary of the
basis for these new values is provided
below, and a more detailed description
of the methodologies used is provided
in appendix 15–A of the NOPR TSD.
TABLE IV.16—SOCIAL COST OF CO2,
2010–2050
[In 2007 dollars per metric ton]
Discount rate
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1. Social Cost of Carbon
Under Executive Order 12866,
agencies must, to the extent permitted
by law, ‘‘assess both the costs and the
benefits of the intended regulation and,
recognizing that some costs and benefits
are difficult to quantify, propose or
adopt a regulation only upon a reasoned
determination that the benefits of the
intended regulation justify its costs.’’
The purpose of the SCC estimates
presented here is to allow agencies to
incorporate the social monetized
benefits of reducing CO2 emissions into
cost-benefit analyses of regulatory
actions that have small, or ‘‘marginal,’’
impacts on cumulative global emissions.
The estimates are presented with an
acknowledgement of the many
uncertainties involved and with a clear
understanding that they should be
updated over time to reflect increasing
knowledge of the science and
economics of climate impacts.
As part of the interagency process that
developed these SCC estimates,
technical experts from numerous
agencies met on a regular basis to
consider public comments, explore the
technical literature in relevant fields,
and discuss key model inputs and
assumptions. The main objective of this
process was to develop a range of SCC
values using a defensible set of input
assumptions grounded in the existing
scientific and economic literatures. In
this way, key uncertainties and model
differences transparently and
consistently inform the range of SCC
estimates used in the rulemaking
process.
The interagency group selected four
SCC values for use in regulatory
analyses. Three values are based on the
average SCC from three integrated
assessment models, at discount rates of
2.5, 3, and 5 percent. The fourth value,
which represents the 95th percentile
SCC estimate across all three models at
a 3 percent discount rate, is included to
represent higher-than-expected impacts
from temperature change further out in
the tails of the SCC distribution. For
emissions (or emission reductions) that
occur in later years, these values grow
in real terms over time, as depicted in
Table IV.16.
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5%
Avg
2010
2015
2020
2025
2030
2035
2040
2045
2050
4.7
5.7
6.8
8.2
9.7
11.2
12.7
14.2
15.7
3%
Avg
21.4
23.8
26.3
29.6
32.8
36.0
39.2
42.1
44.9
2.5%
Avg
35.1
38.4
41.7
45.9
50.0
54.2
58.4
61.7
65.0
3%
95th
64.9
72.8
80.7
90.4
100.0
109.7
119.3
127.8
136.2
a. Monetizing Carbon Dioxide Emissions
The SCC is an estimate of the
monetized damages associated with an
incremental increase in carbon
emissions in a given year. It is intended
to include (but is not limited to) changes
in net agricultural productivity, human
health, property damages from
increased flood risk, and the value of
ecosystem services. Estimates of the
social cost of carbon are provided in
dollars per metric ton of carbon dioxide.
When attempting to assess the
incremental economic impacts of carbon
dioxide emissions, the analyst faces a
number of serious challenges. A recent
report from the National Research
Council 43 points out that any
assessment will suffer from uncertainty,
speculation, and lack of information
about (1) Future emissions of
greenhouse gases, (2) the effects of past
and future emissions on the climate
system, (3) the impact of changes in
climate on the physical and biological
environment, and (4) the translation of
these environmental impacts into
economic damages. As a result, any
effort to quantify and monetize the
harms associated with climate change
will raise serious questions of science,
economics, and ethics and should be
viewed as provisional.
Despite the serious limits in the areas
of both quantification and monetization,
SCC estimates can be useful in
estimating the social benefits of
reducing carbon dioxide emissions.
Under Executive Order 12866, agencies
are required, to the extent permitted by
law, ‘‘to assess both the costs and the
benefits of the intended regulation and,
recognizing that some costs and benefits
are difficult to quantify, propose or
adopt a regulation only upon a reasoned
determination that the benefits of the
43 National Research Council. Hidden Costs of
Energy: Unpriced Consequences of Energy
Production and Use. National Academies Press:
Washington, DC. 2009.
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intended regulation justify its costs.’’
The purpose of the SCC estimates
presented here is to make it possible for
agencies to incorporate the social
benefits from reducing carbon dioxide
emissions into cost-benefit analyses of
regulatory actions that have small, or
‘‘marginal,’’ impacts on cumulative
global emissions. Most Federal
regulatory actions can be expected to
have marginal impacts on global
emissions.
For such policies, the benefits from
reduced (or costs from increased)
emissions in any future year can be
estimated by multiplying the change in
emissions in that year by the SCC value
appropriate for that year. The net
present value of the benefits can then be
calculated by multiplying each of these
future benefits by an appropriate
discount factor and summing across all
affected years. This approach assumes
that the marginal damages from
increased emissions are constant for
small departures from the baseline
emissions path, an approximation that
is reasonable for policies that have
effects on emissions that are small
relative to cumulative global carbon
dioxide emissions. For policies that
have a large (non-marginal) impact on
global cumulative emissions, there is a
separate question of whether the SCC is
an appropriate tool for calculating the
benefits of reduced emissions. DOE does
not attempt to answer that question
here.
At the time of the preparation of this
notice, the most recent interagency
estimates of the potential global benefits
resulting from reduced CO2 emissions in
2010 were $4.7, $21.4, $35.1, and $64.9
per metric ton in 2007 dollars. These
values were adjusted to 2009$ using the
standard GDP deflator value for 2008
and 2009. For emissions (or emission
reductions) that occur in later years,
these values grow in real terms over
time. Additionally, the interagency
group determined that a range of values
from 7 percent to 23 percent should be
used to adjust the global SCC to
calculate domestic effects, although
preference is given to consideration of
the global benefits of reducing CO2
emissions.
It is important to emphasize that the
interagency process is committed to
updating these estimates as the science
and economic understanding of climate
change and its impacts on society
improves over time. Specifically, the
interagency group has set a preliminary
goal of revisiting the SCC values within
two years or at such time as
substantially updated models become
available, and to continue to support
research in this area. In the meantime,
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the interagency group will continue to
explore the issues raised by this analysis
and consider public comments as part of
the ongoing interagency process.
b. Social Cost of Carbon Values Used in
Past Regulatory Analyses
To date, economic analyses for
Federal regulations have used a wide
range of values to estimate the benefits
associated with reducing carbon dioxide
emissions. In the final model year 2011
CAFE rule, the Department of
Transportation (DOT) used both a
‘‘domestic’’ SCC value of $2 per ton of
CO2 and a ‘‘global’’ SCC value of $33 per
ton of CO2 for 2007 emission reductions
(in 2007 dollars), increasing both values
at 2.4 percent per year. It also included
a sensitivity analysis at $80 per ton of
CO2. A domestic SCC value is meant to
reflect the value of damages in the
United States resulting from a unit
change in carbon dioxide emissions,
while a global SCC value is meant to
reflect the value of damages worldwide.
A 2008 regulation proposed by DOT
assumed a domestic SCC value of $7 per
ton CO2 (in 2006 dollars) for 2011
emission reductions (with a range of
$0¥$14 for sensitivity analysis), also
increasing at 2.4 percent per year. A
regulation finalized by DOE in October
of 2008 used a domestic SCC range of
$0 to $20 per ton CO2 for 2007 emission
reductions (in 2007 dollars). In addition,
EPA’s 2008 Advance Notice of Proposed
Rulemaking for Greenhouse Gases
identified what it described as ‘‘very
preliminary’’ SCC estimates subject to
revision. EPA’s global mean values were
$68 and $40 per ton CO2 for discount
rates of approximately 2 percent and 3
percent, respectively (in 2006 dollars for
2007 emissions).
In 2009, an interagency process was
initiated to offer a preliminary
assessment of how best to quantify the
benefits from reducing carbon dioxide
emissions. To ensure consistency in
how benefits are evaluated across
agencies, the interagency group sought
to develop a transparent and defensible
method, specifically designed for the
rulemaking process, to quantify avoided
climate change damages from reduced
CO2 emissions. The interagency group
did not undertake any original analysis.
Instead, it combined SCC estimates from
the existing literature to use as interim
values until a more comprehensive
analysis could be conducted.
The outcome of the preliminary
assessment by the interagency group
was a set of five interim values: global
SCC estimates for 2007 (in 2006 dollars)
of $55, $33, $19, $10, and $5 per ton of
CO2. The $33 and $5 values represented
model-weighted means of the published
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estimates produced from the most
recently available versions of three
integrated assessment models—DICE,
PAGE, and FUND—at approximately 3
and 5 percent discount rates. The $55
and $10 values were derived by
adjusting the published estimates for
uncertainty in the discount rate (using
factors developed by Newell and Pizer
(2003)) at 3 and 5 percent discount
rates, respectively. The $19 value was
chosen as a central value between the $5
and $33 per ton estimates. All of these
values were assumed to increase at 3
percent annually to represent growth in
incremental damages over time as the
magnitude of climate change increases.
These interim values represent the
first sustained interagency effort within
the U.S. government to develop an SCC
for use in regulatory analysis. The
results of this preliminary effort were
presented in several proposed and final
rules and were offered for public
comment in connection with proposed
rules, including the joint EPA–DOT fuel
economy and CO2 tailpipe emission
proposed rules.
c. Current Approach and Key
Assumptions
Since the release of the interim
values, the interagency group
reconvened on a regular basis to
generate improved SCC estimates.
Specifically, the group considered
public comments and further explored
the technical literature in relevant
fields.
It is important to recognize that a
number of key uncertainties remain, and
that current SCC estimates should be
treated as provisional and revisable
since they will evolve with improved
scientific and economic understanding.
The interagency group also recognizes
that the existing models are imperfect
and incomplete. The National Research
Council report mentioned above points
out that there is tension between the
goal of producing quantified estimates
of the economic damages from an
incremental ton of carbon and the limits
of existing efforts to model these effects.
There are a number of concerns and
problems that should be addressed by
the research community, including
research programs housed in many of
the agencies participating in the
interagency process to estimate the SCC.
The U.S. Government will
periodically review and reconsider
estimates of the SCC used for costbenefit analyses to reflect increasing
knowledge of the science and
economics of climate impacts, as well as
improvements in modeling. In this
context, statements recognizing the
limitations of the analysis and calling
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59529
for further research take on exceptional
significance. The interagency group
offers the new SCC values with all due
humility about the uncertainties
embedded in them and with a sincere
promise to continue work to improve
them.
In summary, in considering the
potential global benefits resulting from
reduced CO2 emissions, DOE used the
most recent values identified by the
interagency process, adjusted to 2009$
using the standard GDP deflator values
for 2008 and 2009. For each of the four
cases specified, the values used for
emissions in 2010 were $4.9, $22.1,
$36.3, and $67.1 per metric ton avoided
(expressed in 2009$). To monetize the
CO2 emissions reductions expected to
result from amended standards for
refrigeration products in 2014–2043,
DOE used the values identified in Table
A1 of the ‘‘Social Cost of Carbon for
Regulatory Impact Analysis Under
Executive Order 12866,’’ which is
reprinted in appendix 15–A of the
NOPR TSD for the full range of annual
SCC estimates from 2010 to 2050. To
calculate a present value of the stream
of monetary values, DOE discounted the
values in each of the four cases using
the discount rates that had been used to
obtain the SCC values in each case.
2. Valuation of Other Emissions
Reductions
As previously stated, DOE’s analysis
assumed the presence of nationwide
emission caps on SO2 and caps on NOX
emissions in the 28 States covered by
the CAIR. In the presence of these caps,
the NEMS–BT modeling system that
DOE used to forecast emissions
reduction indicated that no physical
reductions in power sector emissions
would occur for SO2, but that the
standards could put slight downward
pressure on the prices of emissions
allowances in cap-and-trade markets.
Estimating this effect is very difficult
because such factors as credit banking
can change the trajectory of prices. From
its modeling to date, DOE is unable to
estimate a benefit from SO2 emissions
reductions at this time. See the
environmental assessment, chapter 15
in the NOPR TSD for further details.
DOE also investigated the potential
monetary benefit of reduced NOX
emissions from the TSLs it considered.
As noted above, new or amended energy
conservation standards would reduce
NOX emissions in those 22 States that
are not affected by the CAIR, in addition
to the reduction in site NOX emissions
nationwide. DOE estimated the
monetized value of NOX emissions
reductions resulting from each of the
TSLs considered for today’s NOPR
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based on environmental damage
estimates from the available literature.
Available estimates suggest a very wide
range of monetary values, ranging from
$370 per ton to $3,800 per ton of NOX
from stationary sources, measured in
2001$ (equivalent to a range of $447 to
$4,591 per ton in 2009$).44 In
accordance with U.S. Office of
Management and Budget (OMB)
guidance,45 DOE conducted two
calculations of the monetary benefits
derived using each of the economic
values used for NOX, one using a real
discount rate of 3 percent and another
using a real discount rate of 7 percent.
DOE is aware of multiple agency
efforts to determine the appropriate
range of values to use in evaluating the
potential economic benefits of reduced
Hg emissions. DOE has decided to await
further guidance regarding consistent
valuation and reporting of Hg emissions
before it once again monetizes Hg in its
rulemakings.
N. Demand Response
This section discusses comments
received regarding demand response or
smart grid controls. These are controls
that can react to signals from utilities or
other external organizations and adapt
the product operation. This capability
might be used to allow utilities to
reduce energy use during peak demand
hours by reducing the power input of
many connected appliances.
DOE received comments from LG
urging consideration of smart grid
controls for refrigeration products when
setting standards. LG commented that
the investment required to meet new
energy standards may displace the
investment to develop and implement
smart grid refrigeration products, thus
limiting the potential to meet DOE’s
goals for establishment of a smart grid.
(LG, No. 41 at p. 5) DOE received some
additional information regarding smart
grid issues during NOPR phase
interviews with manufacturers. This
information did not clearly indicate that
smart grid controls could provide
significant benefits when used in
refrigeration products that are
comparable to the benefits associated
with energy use reductions that are
proposed in this notice. Some of the
potential benefits, such as the initiation
of defrost only during off-peak periods
could be implemented without the use
44 Refer to the OMB, Office of Information and
Regulatory Affairs, ‘‘2006 Report to Congress on the
Costs and Benefits of Federal Regulations and
Unfunded Mandates on State, Local, and Tribal
Entities,’’ Washington, DC, for additional
information.
45 OMB, Circular A–4: Regulatory Analysis (Sept.
17, 2003).
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of smart grid controls. Because of the
uncertain value of the smart grid
benefits, DOE did not consider the
possible offset of smart grid
development investment when selecting
proposed standard levels.
The U.S. Navy (USN) commented that
DOE should consider implementing a
credit or other form of encouragement
for demand response technologies in the
energy conservation standard or other
standards, or in voluntary programs
such as ENERGY STAR. (USN, No.
FDMS Draft 0022.1 at p. 2) IOU
commented that DOE should include as
part of any standard a requirement that
refrigeration products include a demand
response feature. (IOU, No. 36 at p. 13)
IOU asked for a response to this
comment and requested that the
response indicate whether States would
be allowed to implement demand
response requirements if DOE does not
do so. (Id.)
The requirement to include demand
response capability in a product
constitutes a design requirement that a
product include such a feature. EPCA
allows establishment of design
requirements, but only for certain
products. EPCA defines ‘‘energy
conservation standard’’ as:
(A) a performance standard which
prescribes a minimum level of energy
efficiency or a maximum quantity of energy
use, or, in the case of showerheads, faucets,
water closets, and urinals, water use, for a
covered product, determined in accordance
with test procedures prescribed under
section 6293 of this title; or
(B) a design requirement for the products
specified in paragraphs (6), (7), (8), (10), (15),
(16), (17), and (19) of section 6292(a) of this
title * * *
42 U.S.C. 6291(6)
Refrigeration products do not belong
to the group of products for which DOE
can set design requirements (such as
demand response capability) under
6291(6)(B). Based on this limitation and
the available facts, it is DOE’s tentative
view that a demand response
requirement cannot be included as part
of today’s NOPR.
DOE next considered whether a credit
may be allowed for demand response
features. DOE understands that such
features, when applied to refrigeration
products, could be used to reduce
energy costs by shifting portions of the
energy use associated with defrost or
icemaking to times when the electricity
cost is lower, but that they would not
contribute significantly to reduction of
energy use. EPCA does not allow
establishment of energy conservation
standards if, ‘‘the establishment of such
standard will not result in significant
conservation of energy’’ (42 U.S.C.
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6295(o)(3)(B)). Hence, DOE cannot
consider implementing a credit in the
energy conservation standards for
refrigeration products to encourage use
of this technology.
DOE and other agencies are not
prohibited from developing voluntary
programs to encourage use of demand
response technology. However, such
programs are not the subject matter of
this notice.
EPCA’s requirement on preemption
on or after the compliance date for
Federal energy conservation standards
for a given product states that ‘‘no State
regulation concerning the energy
efficiency, energy use, or water use of
such covered product shall be effective
with respect to such product * * *’’ (42
U.S.C. 6297(c)). EPCA provides a
number of exceptions to this
requirement, but none of these apply to
refrigeration products. DOE interprets
‘‘regulation concerning energy use’’ to be
equivalent to ‘‘energy conservation
standard’’. The title of section 6297(c),
‘‘General rule of preemption for energy
conservation standards when Federal
standard becomes effective for product,’’
further clarifies that this section
addresses energy conservation
standards, which would mean, in this
instance, a performance-based standard.
Based on the limited facts made
available to DOE, a design requirement
would not likely meet this requirement.
Preemption under these conditions
would not likely apply.
V. Analytical Results
The following section addresses the
results from DOE’s analyses with
respect to potential energy efficiency
standards for the various product
classes examined as part of this
rulemaking. Issues discussed include
the trial standard levels examined by
DOE, the projected impacts of each of
these levels if adopted as energy
efficiency standards for refrigeration
products, and the standards levels that
DOE is tentatively proposing in today’s
NOPR. Additional details regarding the
analyses conducted by the agency are
contained in the publicly available
NOPR TSD supporting this notice.
A. Trial Standard Levels
DOE analyzed the benefits and
burdens of a number of TSLs for the
refrigeration products that are the
subject of today’s proposed rule. A
description of each TSL DOE analyzed
is provided below. DOE attempted to
limit the number of TSLs considered for
the NOPR by excluding efficiency levels
that do not exhibit significantly
different economic and/or engineering
characteristics from the efficiency levels
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already selected as a TSL. While DOE
only presents the results for those
efficiency levels in TSL combinations in
today’s NOPR, DOE presents the results
for all efficiency levels that it analyzed
in the NOPR TSD.
Table V.1 presents the TSLs and the
corresponding product class efficiencies
for standard-size refrigerator-freezers.
TSL 1 consists of those efficiency levels
that meet current ENERGY STAR
criteria. TSL 2 consists of the highest
efficiency levels for which the consumer
NPV is positive, using a 7-percent
discount rate. TSL 3 consists of the
highest efficiency levels for which the
59531
consumer NPV is positive, using a 3percent discount rate, as well as the
levels recommended in the Joint
Comments. TSL 4 consists of those
efficiency levels that yield energy use 30
percent below the baseline products.
TSL 5 consists of the max-tech
efficiency levels.
TABLE V.1—TRIAL STANDARD LEVELS FOR STANDARD-SIZE REFRIGERATOR-FREEZERS
Top-mount
refrigerator-freezers
Bottom-mount
refrigerator-freezers
Side-by-side
refrigerator-freezers
Product classes 1, 1A, 2,
3, 3A, 3I and 6
Product classes 5, 5A,
and 5I
Product classes 4, 4I,
and 7
Trial standard level
Efficiency Level (% less than baseline energy use)
1
2
3
4
5
.......................................................................................
.......................................................................................
.......................................................................................
.......................................................................................
.......................................................................................
3 (20)
3(20)
4 (25) *
5 (30)
6 (36)
3
3
3
5
6
(20)
(20)
(20)
(30)
(36)
3
4
4
5
6
(20)
(25)
(25)
(30)
(33)
* Level for product classes 1, 1A, and 2 is 20%.
Table V.2 presents the TSLs and the
corresponding product class efficiencies
for standard-size freezers. TSL 1
consists of those efficiency levels that
yield energy use 20 percent below the
baseline products. TSL 2 consists of the
levels recommended in the Joint
Comments. TSL 3 consists of
incrementally higher efficiency levels
than the preceding TSL. TSL 4 consists
of the efficiency levels for which the
consumer NPV is positive, using a 7-
percent discount rate. TSL 5 consists of
the max-tech efficiency levels, which
are also the efficiency levels for which
the consumer NPV is positive, using a
3-percent discount rate.
TABLE V.2—TRIAL STANDARD LEVELS FOR STANDARD-SIZE FREEZERS
Upright freezers
Trial standard level
Product
class 9
Chest freezers
Product
class 8
Product classes
10 and 10A
Efficiency Level (% less than baseline energy use)
1
2
3
4
5
.......................................................................................
.......................................................................................
.......................................................................................
.......................................................................................
.......................................................................................
3
5
6
7
8
(20)
(30)
(35)
(40)
(44)
3
4
5
6
7
(20)
(25)
(30)
(35)
(41)
3
*4
5
6
7
(20)
(25)
(30)
(35)
(41)
* Level for product class 10A is 30%.
Table V.3 presents the TSLs and the
corresponding product class efficiencies
for compact refrigeration products. TSL
1 consists of efficiency levels that meet
current ENERGY STAR criteria for some
compact refrigerators (product classes
11, 11A, 12 and 13A), and efficiency
levels that are 10 percent below the
baseline energy use for other compact
refrigerators (product classes 13, 14, and
15) and compact freezers (product
classes 16, 17, and 18). TSL 2 consists
of the levels recommended in the Joint
Comments. TSL 3 consists of the highest
efficiency levels for which the consumer
NPV is positive, using both a 3-percent
and a 7-percent discount rate. TSL 4
consists of incrementally higher
efficiency levels than TSL 3. TSL 5
consists of the max-tech efficiency
levels.
TABLE V.3—TRIAL STANDARD LEVELS FOR COMPACT REFRIGERATION PRODUCTS
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Compact refrigerators and refrigerator-freezers
Trial standard level
Product classes 11, 11A,
12, and 13A
Compact freezers
Product classes 13, 14,
and 15
Product classes 16, 17, 18
Efficiency Level (% less than baseline energy use)
1
2
3
4
.......................................................................................
.......................................................................................
.......................................................................................
.......................................................................................
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2
4
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1
2
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TABLE V.3—TRIAL STANDARD LEVELS FOR COMPACT REFRIGERATION PRODUCTS—Continued
Compact refrigerators and refrigerator-freezers
Trial standard level
Product classes 11, 11A,
12, and 13A
5 .......................................................................................
Product classes 13, 14,
and 15
10 (59)
Compact freezers
Product classes 16, 17, 18
7 (42)
7 (42)
* Level for product class 14 is 20%.
Table V.4 presents the TSLs and the
corresponding product class efficiencies
for built-in refrigeration products. TSL 1
consists of the efficiency levels that are
10 percent better than the current
standard. TSL 2 consists of the highest
efficiency levels for which the consumer
NPV is positive, using both a 3-percent
and a 7-percent discount rate. TSL 3
consists of the levels recommended in
the Joint Comments. TSL 4 consists of
incrementally higher efficiency levels
than TSL 3. TSL 5 consists of the maxtech efficiency levels.
TABLE V.4—TRIAL STANDARD LEVELS FOR BUILT-IN REFRIGERATION PRODUCTS
Built-in
all-refrigerators
Built-in bottommount refrigeratorfreezers
Built-in side-by-side
refrigerator-freezers
Built-in
upright
freezers
Product class
3A–BI
Product classes
5–BI and 5I–BI
Product classes 4–BI,
4I–BI and 7–BI
Product
class 9–BI
Trial standard level
Efficiency Level (% less than baseline energy use)
1
2
3
4
5
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
B. Economic Justification and Energy
Savings
1. Economic Impacts on Individual
Consumers
a. Life-Cycle Cost and Payback Period
Consumers affected by new or
amended standards usually experience
higher purchase prices and lower
operating costs. DOE evaluates these
impacts on individual consumers by
calculating changes in life-cycle costs
(LCC) and the payback period (PBP)
associated with potential standard
1
2
3
4
5
(10)
(15)
(20)
(25)
(29)
1
2
2
4
5
levels. Using the approach described in
section IV.F, DOE calculated the LCC
impacts and PBPs for the efficiency
levels considered in this rulemaking.
For each representative product class,
DOE’s analysis provided several outputs
for each TSL, which are reported in
Table V.5 through Table V.15. Each
table includes the average total LCC and
the average LCC savings, as well as the
fraction of product consumers for which
the LCC will either decrease (net
benefit), increase (net cost), or exhibit
no change (no impact) relative to the
product purchased in the base case. The
(10)
(15)
(15)
(25)
(27)
1
1
3
3
4
(10)
(10)
(20)
(20)
(22)
1
3
4
4
5
(10)
(20)
(25)
(25)
(27)
last output in the tables is the median
PBP for the consumer purchasing a
design that complies with a given TSL.
The results for each TSL are relative to
the energy efficiency distribution in the
base case (no amended standards). DOE
based the LCC and PBP analyses on
energy consumption under conditions
of actual product use, whereas it based
the rebuttable presumption PBPs on
energy consumption under conditions
prescribed by the DOE test procedure, as
required by EPCA. (42 U.S.C.
6295(o)(2)(B)(iii))
TABLE V.5—PRODUCT CLASS 3, TOP-MOUNT REFRIGERATOR-FREEZERS: LCC AND PBP RESULTS
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Trial standard level
1, 2 .............
3 .................
4 .................
5 .................
VerDate Mar<15>2010
Efficiency
level
(% less
than baseline energy
use)
Life-cycle cost 2009$
Installed
cost
Baseline ...
1 (10) .......
2 (15) .......
3 (20) .......
4 (25) .......
5 (30) .......
6 (36) .......
20:23 Sep 24, 2010
$543
555
563
624
667
759
892
Jkt 220001
Discounted
operating
cost
Life-cycle cost savings
LCC
$750
696
668
640
605
571
535
PO 00000
Frm 00064
$1,293
1,251
1,231
1,264
1,272
1,330
1,427
Fmt 4701
% of households that experience
Average
savings
2009$
Net cost
$42
62
29
22
¥37
¥133
Sfmt 4702
Payback period (years)
1.7%
2.3
42.3
54.9
73.8
85.4
E:\FR\FM\27SEP3.SGM
No impact
21.6%
17.4
8.1
0.0
0.0
0.0
27SEP3
Net benefit
76.8%
80.3
49.6
45.1
26.2
14.6
Median
2.7
3.0
9.2
10.9
15.4
20.5
59533
Federal Register / Vol. 75, No. 186 / Monday, September 27, 2010 / Proposed Rules
TABLE V.6—PRODUCT CLASS 5, BOTTOM-MOUNT REFRIGERATOR-FREEZERS: LCC AND PBP RESULTS
Trial standard level
1, 2, 3 .........
4 .................
5 .................
Efficiency
level
(% less
than baseline energy
use)
Life-cycle cost 2009$
Discounted
operating
cost
Installed
cost
Baseline ...
1 (10) .......
2 (15) .......
3 (20) .......
4 (25) .......
5 (30) .......
6 (36) .......
$945
947
949
955
1,020
1,127
1,276
Life-cycle cost savings
LCC
$917
908
904
892
853
817
770
$1,862
1,856
1,853
1,847
1,873
1,945
2,046
Payback period (years)
% of households that experience
Average
savings
2009$
Net cost
$8
12
19
¥8
¥79
¥180
0.2
0.3
4.5
75.0
88.2
93.3
No impact
Net benefit
86.9
86.9
67.8
0.0
0.0
0.0
12.9
12.9
27.7
25.0
11.8
6.7
Median
2.5
2.7
4.9
17.5
24.8
29.0
TABLE V.7—PRODUCT CLASS 7, SIDE-BY-SIDE REFRIGERATOR-FREEZERS WITH THROUGH-THE-DOOR ICE SERVICE: LCC
AND PBP RESULTS
Trial standard level
1 .................
2, 3 .............
4 .................
5 .................
Efficiency
level
(% less
than baseline energy
use)
Life-cycle cost 2009$
Discounted
operating
cost
Installed
cost
Baseline ...
1 (10) .......
2 (15) .......
3 (20) .......
4 (25) .......
5 (30) .......
6 (33) .......
$1,152
1,155
1,160
1,179
1,244
1,385
1,496
Life-cycle cost savings
LCC
$1,178
1,156
1,132
1,100
1,051
1,002
970
$2,330
2,310
2,292
2,279
2,295
2,387
2,466
Payback
period
(years)
% of households that experience
Average
savings
2009$
Net cost
$20
40
53
37
¥55
¥134
0.1
0.5
7.3
50.8
77.7
86.2
No impact
Net benefit
78.1
51.7
36.9
0.0
0.0
0.0
21.8
47.8
55.8
49.2
22.3
13.9
Median
1.5
2.4
4.8
10.9
18.6
22.6
TABLE V.8—PRODUCT CLASS 9, UPRIGHT FREEZERS: LCC AND PBP RESULTS
Trial standard level
1 .................
2
3
4
5
.................
.................
.................
.................
Efficiency
level
(% less
than baseline energy
use)
Life-cycle cost 2009$
Discounted
operating
cost
Installed
cost
Baseline ...
1 (10) .......
2 (15) .......
3 (20) .......
4 (25) .......
5 (30) .......
6 (35) .......
7 (40) .......
8 (44) .......
$560
571
592
611
640
667
727
810
994
Life-cycle cost savings
LCC
$969
897
852
807
760
714
673
632
599
$1,529
1,468
1,445
1,418
1,401
1,381
1,399
1,442
1,593
Payback
period
(years)
% of households that experience
Average
savings
2009$
Net cost
$62
85
111
128
148
130
87
¥63
1.7
9.7
11.7
16.2
18.7
30.8
45.0
70.2
No impact
Net benefit
19.9
1.7
0.6
0.4
0.2
0.0
0.0
0.0
78.5
88.6
87.8
83.4
81.1
69.2
55.0
29.8
Median
2.3
4.3
4.8
5.8
6.2
8.4
11.0
17.4
TABLE V.9—PRODUCT CLASS 10, CHEST FREEZER: LCC AND PBP RESULTS
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Trial standard level
1
2
3
4
5
.................
.................
.................
.................
.................
VerDate Mar<15>2010
Efficiency
level
(% less
than baseline energy
use)
Life-cycle cost 2009$
Installed
cost
Baseline ...
1 (10) .......
2 (15) .......
3 (20) .......
4 (25) .......
5 (30) .......
6 (35) .......
7 (41) .......
20:23 Sep 24, 2010
$407
414
424
436
483
504
565
687
Jkt 220001
Discounted
operating
cost
Life-cycle cost savings
LCC
$578
533
506
479
451
424
404
369
PO 00000
Frm 00065
$985
946
930
915
935
928
968
1,055
Fmt 4701
% of households that experience
Average
savings
2009$
Net cost
$38
55
70
50
56
17
¥71
Sfmt 4702
Payback
period
(years)
0.0
0.7
1.6
25.8
28.3
53.5
79.0
E:\FR\FM\27SEP3.SGM
No impact
16.2
1.2
0.2
0.2
0.2
0.0
0.0
27SEP3
Net benefit
83.8
98.1
98.2
74.0
71.5
46.5
21.0
Median
2.1
3.4
4.2
8.7
9.1
13.1
19.3
59534
Federal Register / Vol. 75, No. 186 / Monday, September 27, 2010 / Proposed Rules
TABLE V.10—PRODUCT CLASS 11, COMPACT REFRIGERATORS: LCC AND PBP RESULTS
Trial standard level
1 .................
2 .................
3 .................
4 .................
5 .................
Efficiency
level
(% less
than baseline energy
use)
Life-cycle cost 2009$
Discounted
operating
cost
Installed
cost
Baseline ...
1 (10) .......
2 (15) .......
3 (20) .......
4 (25) .......
5 (30) .......
6 (35) .......
7 (40) .......
8 (45) .......
9 (50) .......
10 (59) .....
$146
151
156
162
174
184
212
221
255
274
341
Life-cycle cost savings
LCC
$165
150
142
134
126
118
111
103
97
88
75
$311
301
297
296
300
302
324
324
351
362
416
Payback
period
(years)
% of households that experience
Average
savings
2009$
Net cost
$10
13
15
10
8
¥13
¥13
¥41
¥51
¥105
No impact
11.9
17.0
24.4
43.3
50.6
77.2
76.1
87.4
88.8
93.8
Net benefit
1.6
1.4
1.4
1.0
0.9
0.0
0.0
0.0
0.0
0.0
86.5
81.6
74.2
55.7
48.5
22.8
23.9
12.6
11.2
6.2
Median
2.0
2.3
2.8
3.9
4.4
6.7
6.5
8.6
9.0
11.6
TABLE V.11—PRODUCT CLASS 18, COMPACT FREEZERS: LCC AND PBP RESULTS
Trial standard level
1, 2 .............
3 .................
4 .................
5 .................
Efficiency
level
(% less
than baseline energy
use)
Life-cycle cost 2009$
Discounted
operating
cost
Installed
cost
Baseline ...
1 (10) .......
2 (15) .......
3 (20) .......
4 (25) .......
5 (30) .......
6 (35) .......
7 (42) .......
$202
209
223
268
279
312
320
399
Life-cycle cost savings
LCC
$200
182
172
163
153
146
137
124
$402
391
395
430
432
458
457
523
Payback period (years)
% of households that experience
Average
savings
2009$
Net cost
$11
7
¥29
¥30
¥57
¥55
¥121
No impact
9.9
40.6
91.1
88.5
94.6
92.7
97.8
Net benefit
4.7
0.0
0.0
0.0
0.0
0.0
0.0
85.4
59.4
8.9
11.5
5.4
7.3
2.3
Median
2.5
4.6
10.9
10.0
12.6
11.5
15.9
TABLE V.12—PRODUCT CLASS 3A–BI, BUILT-IN ALL-REFRIGERATORS: LCC AND PBP RESULTS
Trial standard level
1
2
3
4
5
.................
.................
.................
.................
.................
Efficiency
level
(% less
than baseline energy
use)
Life-cycle cost 2009$
Discounted
operating
cost
Installed
cost
Baseline ...
1 (10) .......
2 (15) .......
3 (20) .......
4 (25) .......
5 (29) .......
$4,676
4,683
4,696
4,826
5,017
5,162
Life-cycle cost savings
LCC
$776
721
693
660
629
607
$5,451
5,404
5,388
5,486
5,646
5,769
Payback
period
(years)
% of households that experience
Average
savings
2009$
Net cost
$47
63
¥34
¥195
¥318
0.3
2.6
69.1
94.5
97.2
No impact
22.6
18.4
9.1
0.0
0.0
Net benefit
77.2
79.0
21.9
5.5
2.8
Median
1.6
3.0
15.9
29.7
36.7
TABLE V.13—PRODUCT CLASS 5–BI, BUILT-IN BOTTOM-MOUNT REFRIGERATOR-FREEZERS: LCC AND PBP RESULTS
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Trial
standard
level
1 ...............
2, 3 ..........
4 ...............
5 ...............
VerDate Mar<15>2010
Efficiency level
(% less than
baseline
energy use)
Baseline ............
1 (10) ................
2 (15) ................
3 (20) ................
4 (25) ................
5 (27) ................
20:23 Sep 24, 2010
Life-cycle cost 2009$
Discounted
operating
cost
Installed
cost
$5,386
5,390
5,401
5,435
5,607
5,706
Jkt 220001
PO 00000
$908
899
906
892
864
845
Frm 00066
Life-cycle cost savings
LCC
$6,294
6,289
6,307
6,328
6,471
6,551
Fmt 4701
Average
savings
2009$
$7
0
¥21
¥164
¥244
Sfmt 4702
% of Households that experience
Net cost
1.2
8.2
29.3
99.0
99.3
E:\FR\FM\27SEP3.SGM
No impact
87.1
87.0
67.5
0.0
0.0
27SEP3
Net benefit
11.7
4.8
3.3
1.1
0.7
Payback
period
(years)
Median
4.4
12.9
26.2
62.8
61.8
59535
Federal Register / Vol. 75, No. 186 / Monday, September 27, 2010 / Proposed Rules
TABLE V.14—PRODUCT CLASS 7–BI, BUILT-IN SIDE-BY-SIDE REFRIGERATOR-FREEZERS WITH THROUGH-THE-DOOR ICE
SERVICE: LCC AND PBP RESULTS
Life-cycle cost 2009$
Efficiency level
(% less than
baseline
energy use)
Trial
standard
level
1, 2 ..........
..................
3, 4 ..........
5 ...............
Discounted
operating
cost
Installed
cost
Baseline ............
1 (10) ................
2 (15) ................
3 (20) ................
4 (22) ................
$7,887
7,902
7,947
8,078
8,197
Life-cycle cost savings
Average
savings
2009$
LCC
$1,293
1,276
1,261
1,228
1,211
$9,180
9,178
9,208
9,306
9,409
% of Households that experience
Net cost
$7
¥18
¥116
¥219
No impact
8.0
39.8
60.2
98.8
Net benefit
78.5
52.4
37.2
0.0
Payback
period
(years)
Median
13.5
7.8
2.5
1.2
8.7
21.0
36.7
60.0
TABLE V.15—PRODUCT CLASS 9–BI, BUILT-IN UPRIGHT FREEZERS: LCC AND PBP RESULTS
Life-cycle cost 2009$
Efficiency level
(% less than
baseline
energy use)
Trial
standard
level
1 ...............
..................
2 ...............
3, 4 ..........
5 ...............
Discounted
operating
cost
Installed
cost
Baseline ............
1 (10) ................
2 (15) ................
3 (20) ................
4 (25) ................
5 (27) ................
$4,383
4,400
4,415
4,509
4,657
4,770
b. Consumer Subgroup Analysis
As described in section IV.H, DOE
determined the impact of the considered
TSLs on low-income households and
senior-only households. DOE did not
estimate impacts for compact
refrigeration products because the
Life-cycle cost savings
Average
savings
2009$
LCC
$947
876
834
797
752
730
$5,330
5,276
5,249
5,306
5,409
5,500
% of Households that experience
Net cost
$54
82
24
¥78
¥169
No impact
4.3
8.6
53.1
78.2
87.1
Net benefit
19.9
1.7
0.6
0.5
0.3
Payback
period
(years)
Median
75.8
89.7
46.3
21.3
12.6
3.4
4.3
12.8
21.1
26.8
general, the average LCC savings for
low-income households and senior-only
households at the considered efficiency
levels are not substantially different
from the average for all households.
Chapter 11 of the NOPR TSD presents
the complete LCC and PBP results for
the two subgroups.
household sample sizes were not large
enough to yield meaningful results.
Table V.16 through Table V.18
compare the average LCC savings at
each efficiency level for the two
consumer subgroups with the average
LCC savings for the entire sample for
each representative product class. In
TABLE V.16—STANDARD-SIZE REFRIGERATOR-FREEZERS: COMPARISON OF AVERAGE LCC SAVINGS FOR CONSUMER
SUBGROUPS AND ALL HOUSEHOLDS
Top-mount refrigerator-freezers
1
2
3
4
5
6
Bottom-mount refrigerator-freezers
Side-by-side refrigerator-freezers
Product class 3
Efficiency level
(% less than
baseline
energy use)
Product class 5
Product class 7
Senior
(10) ..............
(15) ..............
(20) ..............
(25) ..............
(30) ..............
(36/36/33) ....
$40
58
22
12
¥49
¥149
Low-income
All
$44
65
32
25
¥33
¥129
Senior
$42
61
28
20
¥38
¥135
Low-income
$53
77
90
62
¥2
¥29
All
$9
13
20
¥7
¥78
¥180
Senior
$8
12
19
¥8
¥79
¥180
Low-income
$20
40
53
37
¥55
¥134
$21
41
55
36
¥59
¥140
All
$20
40
53
37
¥55
¥134
TABLE V.17—STANDARD-SIZE FREEZERS: COMPARISON OF AVERAGE LCC SAVINGS FOR CONSUMER SUBGROUPS AND
ALL HOUSEHOLDS
Upright freezers
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Chest freezers
Product class 9
Efficiency level
(% less than baseline energy use)
Product class 10
Senior
1
2
3
4
5
6
7
8
(10) ................................................................................
(15) ................................................................................
(20) ................................................................................
(25) ................................................................................
(30) ................................................................................
(35) ................................................................................
(40/41) ...........................................................................
(44) ................................................................................
VerDate Mar<15>2010
20:23 Sep 24, 2010
Jkt 220001
PO 00000
Frm 00067
$62
85
111
128
148
130
87
¥63
Fmt 4701
Low-income
$58
79
102
117
134
113
68
¥85
Sfmt 4702
All
Senior
$61
83
109
126
146
127
84
¥71
Low-income
All
$38
55
70
50
56
17
¥71
....................
$37
53
68
47
53
12
¥76
....................
$38
55
70
50
56
17
¥71
....................
E:\FR\FM\27SEP3.SGM
27SEP3
59536
Federal Register / Vol. 75, No. 186 / Monday, September 27, 2010 / Proposed Rules
TABLE V.18—BUILT-IN REFRIGERATION PRODUCTS: COMPARISON OF AVERAGE LCC SAVINGS FOR CONSUMER
SUBGROUPS AND ALL HOUSEHOLDS
Efficiency level
(% less than
baseline
energy use)
Built-in all
refrigerators
Built-in bottom-mount
refrigerator-freezers
Built-in side-by-side
refrigerator-freezers
Built-in upright
freezers
Product class 3A–BI
Product class 5–BI
Product class 7–BI
Product class 9–BI
Senior
1
2
3
4
5
(10) ................
(15) ................
(20) ................
(25) ................
(29/27/22/27)
Lowincome
$44
58
¥47
¥211
¥337
All
$49
65
¥37
¥198
¥321
Senior
$47
63
¥34
¥195
¥318
c. Rebuttable Presumption Payback
As discussed in section III.D.2, EPCA
provides a rebuttable presumption that
an energy conservation standard is
economically justified if the increased
purchase cost for a product that meets
the standard is less than three times the
value of the first-year energy savings
resulting from the standard. In
Lowincome
$6
¥3
¥26
¥173
¥255
$7
¥1
¥24
¥167
¥247
All
Senior
Lowincome
All
$7
0
¥21
¥164
¥244
$7
¥18
¥116
¥219
.............
$6
¥24
¥135
¥239
.............
$7
¥18
¥116
¥219
.............
calculating a rebuttable presumption
payback period for the considered
standard levels, DOE used discrete
values rather than distributions for
input values, and, as required by EPCA,
based the energy use calculation on the
DOE test procedures for refrigeration
products. As a result, DOE calculated a
single rebuttable presumption payback
value, and not a distribution of payback
Senior
Lowincome
$54
82
24
¥78
¥169
$50
74
13
¥93
¥185
All
$54
82
24
¥78
¥169
periods, for each efficiency level. Tables
V.19 through V.22 present the average
rebuttable presumption payback periods
for those efficiency levels where the
increased purchase cost for a product
that meets a standard at that level is less
than three times the value of the firstyear energy savings resulting from the
standard.
TABLE V.19—STANDARD-SIZE REFRIGERATOR-FREEZERS: EFFICIENCY LEVELS WITH REBUTTABLE PAYBACK PERIOD LESS
THAN THREE YEARS
Product class 3: Top-mount
refrigerator-freezer
Product class 5: Bottom-mount
refrigerator-freezer
Product class 7: Side-by-side refrigerator-freezer
with TTD*
Efficiency
level
(% less
than baseline energy
use)
PBP
years
Efficiency level
(% less than baseline
energy use)
PBP
years
1 (10) .......
2 (15) .......
2.4
2.6
.......................................
1 (10)
2 (15)
.......................................
2.1
2.4
.......................................
Efficiency level
(% less than baseline
energy use)
PBP
years
1 (10)
2 (15)
3 (20)
1.4
1.7
2.9
* Through-the-door ice service.
TABLE V.20—STANDARD-SIZE FREEZERS: EFFICIENCY LEVELS WITH REBUTTABLE PAYBACK PERIOD LESS THAN THREE
YEARS
Product class 9: upright freezer
Product class 10: chest freezer
Efficiency level
(% less than baseline
energy use)
Efficiency level
(% less than baseline energy use)
PBP years
1 (10) ...........................................................................................
1.9
........................................
PBP years
1 (10)
2 (15)
1.8
2.7
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
TABLE V.21—COMPACT REFRIGERATION PRODUCTS: EFFICIENCY LEVELS WITH REBUTTABLE PAYBACK PERIOD LESS
THAN THREE YEARS
Product class 11:
compact refrigerator
Product class 18:
compact freezer
Efficiency level
(% less than baseline energy use)
1 (10) ...........................................................................................
2 (15) ...........................................................................................
3 (20) ...........................................................................................
VerDate Mar<15>2010
20:23 Sep 24, 2010
Jkt 220001
PO 00000
Efficiency level
(% less than baseline
energy use)
PBP years
Frm 00068
1.8
2.1
2.7
Fmt 4701
Sfmt 4702
PBP years
1 (10)
........................................
........................................
2.0
........................................
........................................
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TABLE V.22—BUILT-IN REFRIGERATION PRODUCTS: EFFICIENCY LEVELS WITH REBUTTABLE PAYBACK PERIOD LESS THAN
THREE YEARS
Product class 3A–BI: built-in all-refrigerator
Efficiency level
(% less than baseline energy use)
Product class 5–BI: built-in
bottom-mount refrigeratorfreezer
PBP years
1 (10) ........................................................
2 (15) ........................................................
1.5
2.6
Product class 7–BI: built-in
side-by-side refrigeratorfreezer with TTD *
Product class 9–BI: builtin upright freezer
Efficiency
level
(% less than
baseline energy use)
PBP years
Efficiency
level
(% less than
baseline energy use)
PBP years
Efficiency
level
(% less than
baseline energy use)
PBP years
1 (10)
....................
....................
....................
1 (10)
....................
....................
....................
1 (10)
....................
2.7
....................
* Through-the-door ice service.
While DOE examined the rebuttablepresumption criterion, it considered
whether the standard levels considered
for today’s rule are economically
justified through a more detailed
analysis of the economic impacts of
these levels pursuant to 42 U.S.C.
6295(o)(2)(B)(i). The results of this
analysis serve as the basis for DOE to
definitively evaluate the economic
justification for a potential standard
level (thereby supporting or rebutting
the results of any preliminary
determination of economic
justification).
2. Economic Impacts on Manufacturers
DOE performed an MIA to estimate
the impact of amended energy
conservation standards on
manufacturers of residential
refrigeration products. The section
below describes the expected impacts
on manufacturers at each potential TSL.
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
a. Cash-Flow Analysis Results
The tables below depict the financial
impacts on manufacturers (represented
by changes in INPV) and the conversion
costs DOE estimates manufacturers
would incur at each TSL. DOE shows
four sets of results, corresponding to the
four sets of TSLs considered in this
rulemaking. Each set of TSLs reflect the
impacts on manufacturers of a certain
group of product classes.
The INPV results refer to the
difference in industry value between the
base case and the standards case, which
DOE calculated by summing the
discounted industry cash flows from the
base year (2010) through the end of the
analysis period. The discussion also
notes the difference in cash flow
between the base case and the standards
case in the year before the compliance
date of potential amended energy
conservation standards. This figure
provides a proxy for the magnitude of
the required conversion costs, relative to
the cash flow generated by the industry
in the base case. In its discussion of the
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MIA results, DOE frequently references
the common technology options that
achieve the efficiencies required by a
given TSL in the relevant representative
product classes. To find to a complete
description of technology options and
the required efficiencies at each TSL,
see section IV.B.2 of today’s NOPR and
appendix 5–A of the TSD.
Each set of results below shows two
tables of INPV impacts: The first table
reflects the lower (less severe) bound of
impacts and the second represents the
upper bound. To evaluate this range of
cash-flow impacts on the residential
refrigeration products industry, DOE
modeled two different scenarios using
different markup assumptions. These
assumptions correspond to the bounds
of a range of market responses that DOE
anticipates could occur in the standards
case. Each scenario results in a unique
set of cash flows and corresponding
industry value at each TSL.
To assess the lower (less severe) end
of the range of potential impacts, DOE
modeled the flat markup scenario. The
flat markup scenario assumes that in the
standards case manufacturers would be
able to pass the higher production costs
required for more efficient products on
to their customers. Specifically, the
industry would be able to maintain its
average base-case gross margin, as a
percentage of revenue, despite higher
product costs. In general, the larger the
product price increases, the less likely
manufacturers are to achieve the cash
flow from operations calculated in this
scenario because the less likely it is that
manufacturers would be able to fully
markup these larger cost increases.
Through its discussions with
manufacturers, DOE found that overall
profit is driven more by bundles of
product features, such as stainless steel
exteriors, ice dispensers, and digital
displays, than by energy efficiency
characteristics. In other words, more
efficient products command higher
prices, but these prices are driven by the
many other features that are also
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bundled with efficiency. However, the
overall profit margin percentage does
widely vary even if the dollar profit per
unit increases for products with these
additional features. Manufacturers are
skeptical that customers would accept
higher prices for increased energy
efficiency because it does not command
higher margins in the current market.
Under such a scenario, it follows that
the large retailers that compose the
relatively concentrated customer base of
the industry would not accept
manufacturers fully passing through the
additional cost of improved efficiency
because consumers would be wary of
higher prices without additional
features. Therefore, to assess the higher
(more severe) end of the range of
potential impacts, DOE modeled the
preservation of operating profit markup
scenario in which higher energy
conservation standards result in lower
manufacturer markups. This scenario
models manufacturers’ concerns that the
higher costs of more efficient technology
would harm profitability if the full cost
increases cannot be passed on. The
scenario represents the upper end of the
range of potential impacts on
manufacturers because no additional
operating profit is earned on the
investments required to meet the
proposed amended energy conservation
standards, while higher production
costs erode profit margins and result in
lower cash flows from operations.
DOE used the main NIA shipment
scenario for both the lower- and higherbound MIA scenarios that were used to
characterize the potential INPV impacts.
The shipment forecast is an important
driver of the INPV results below. The
main NIA shipment scenario includes a
price elasticity effect, meaning higher
prices in the standards case result in
lower shipments. Lower shipments also
reduce industry revenue, and, in turn,
INPV.
i. Cash-Flow Analysis Results for
Standard-Size Refrigerator-Freezers
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TABLE V.23—MANUFACTURER IMPACT ANALYSIS FOR STANDARD-SIZE REFRIGERATOR-FREEZERS—FLAT MARKUP
SCENARIO
Trial standard level
Units
Base case
1
INPV ..................................
Change in INPV ................
Product Conversion Costs
Capital Conversion Costs
Total Conversion
Costs.
2
3
4
5
(2009$ millions) ................
(2009$ millions) ................
(%) ....................................
(2009$ millions) ................
(2009$ millions) ................
3,173
....................
....................
....................
....................
3,088
(84.8)
¥2.7%
153
229
2,997
(175.9)
¥5.5%
197
393
2,886
(287.5)
¥9.1%
229
620
2,530
(643.0)
¥20.3%
348
1,405
2,344
(828.9)
¥26.1%
406
2,013
(2009$ millions) ................
....................
382
590
848
1,753
2,419
TABLE V.24—MANUFACTURER IMPACT ANALYSIS FOR STANDARD-SIZE REFRIGERATOR-FREEZERS—PRESERVATION OF
OPERATING PROFIT MARKUP SCENARIO
Trial standard level
Units
Base case
1
INPV ..................................
Change in INPV ................
Product Conversion Costs
Capital Conversion Costs
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Total Conversion
Costs.
3
4
5
(2009$ millions) ................
(2009$ millions) ................
(%) ....................................
(2009$ millions) ................
(2009$ millions) ................
3,173
....................
....................
....................
....................
2,871
(301.7)
¥9.5%
153
229
2,713
(459.8)
¥14.5%
197
393
2,511
(662.1)
¥20.9%
229
620
1,676
(1,496.8)
¥47.2%
348
1,405
1,018
(2,154.7)
¥67.9%
406
2,013
(2009$ millions) ................
....................
382
590
848
1,753
2,419
TSL 1 represents the current ENERGY
STAR level for standard-size
refrigerator-freezers or a 20 percent
reduction in measured energy
consumption over the current energy
conservation standards for the analyzed
product class 3 (automatic defrost with
top-mounted freezer without throughthe-door ice service), product class 5
(automatic defrost with bottom-mounted
freezer without through-the-door ice
service), and product class 7 (automatic
defrost with side-mounted freezer with
through-the-door ice service). At TSL 1,
DOE estimates impacts on INPV to range
¥$84.8 million to -$301.7 million, or a
change in INPV of ¥2.7 percent to ¥9.5
percent. At this proposed level, industry
free cash flow is estimated to decrease
by approximately 64.8 percent to $71.3
million, compared to the base-case
value of $202.6 million in the year
leading up to the proposed energy
conservation standards.
The INPV impacts at TSL 1 are
relatively minor, in part because the
vast majority of manufacturers produce
ENERGY STAR units in significant
volumes, particularly for product class 5
and 7. Approximately 42 percent of
product class 7 shipments and 47
percent of product class 5 shipments
currently meet this TSL. By contrast, the
vast majority of product class 3
shipments are baseline units.
Additionally, most of the design options
DOE analyzed at this proposed level are
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one-for-one component swaps,
including more efficient compressors
and brushless DC condenser and
evaporator fan motors, which require
only modest changes to the
manufacturing process at TSL 1. As
such, DOE estimated total product
conversion costs of $153 million and
capital conversion costs of $229 million.
While substantial on a nominal basis,
the total conversion costs are relatively
low compared to the industry value of
$3.2 billion. The total conversion costs
at TSL 1 are mostly driven by the design
options that manufacturers could use to
improve the efficiency of the smallersized units of the product classes
analyzed. For example, the analyzed
design options for the 22 cubic foot
product class 7 unit included a VIP in
the freezer door, while the 26 cubic foot
product class 7 unit only analyzed less
costly component swaps. VIP
implementation would require
significant capital and product
conversion costs because additional
production steps are required to hold
and bind each panel in its location
before the product is foamed. Each
additional step requires more
equipment to lengthen production lines
and, because of lower throughput, more
production lines for each manufacturer
to maintain similar shipment volumes.
Some manufacturers have experience
with VIPs, but DOE expects substantial
engineering and testing resources would
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be required for their use in new
platforms and/or at higher production
volumes.
Similarly, the 16 cubic foot product
class 3 unit uses a variable speed
compressor as a design option. While
not a capital intensive solution, variable
speed compressors would require
substantial engineering time to integrate
the complex component, especially if
electronic control systems would also be
required. Because these changes are
more complex than the other analyzed
design options, more than three-quarters
of the conversion costs for TSL 1 are
attributable to the use of the VIPs and
variable speed compressors in the
smaller-volume product class 7 and
product class 3 units, respectively.
The flat markup scenario shows
slightly negative impacts at TSL 1,
indicating that the outlays for
conversion costs marginally outweigh
any additional profit earned on
incrementally higher variable costs. On
a shipment-weighted basis, the average
MPC for standard-size refrigeratorfreezers increases by 10 percent at TSL
1. These small component cost changes
are not significant enough to fully
recoup these investments even if
manufacturers earn additional profit on
these costs, as the flat markup scenario
assumes. Hence, there is a slight
negative impact, even in the upperbound scenario, at TSL 1.
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The efficiency requirements for
product class 3 and product class 5
refrigerator-freezers are the same at TSL
2 as TSL 1. However, the efficiency
requirements for product class 7
increase to a 25 percent reduction in
measured energy consumption from
current energy conservation standards.
DOE estimates the INPV impacts at TSL
2 range from ¥$175.9 million to
¥$459.8 million, or a change in INPV
of ¥5.5 percent to ¥14.5 percent. At
this proposed level, the industry cash
flow is estimated to decrease by
approximately 102.8 percent to ¥$5.7
million, compared to the base-case
value of $202.6 million in the year
leading up to the proposed energy
conservation standard.
The additional impacts at TSL 2
relative to TSL 1 result from the further
improvements manufacturers must
make to product class 7 refrigeratorfreezers to achieve a 25 percent energy
reduction, as very few shipments of
product class 7 currently exceed the
ENERGY STAR level. Specifically, for
the 22-cubic foot product, the design
options DOE analyzed include a
variable speed compressor and a VIP in
the freezer cabinet, instead of the door
as in TSL 1. For the 26-cubic foot
product class 7 unit, the design options
analyzed include a VIP in the freezer
door in addition to additional
component swaps and the component
swaps needed to meet TSL 1. Total
conversion costs increase by $208
million compared to TSL 1, which is
largely driven by the initial use of VIPs
in the 26-cubic foot product class 7 unit.
Besides these specific changes to sideby-side units, at TSL 2 most production
lines of standard-size refrigeratorfreezers do not use of VIPs or other very
costly components, mitigating some of
the disruption to current facilities.
Consequently, the INPV impacts, while
greater than at TSL 1, are still relatively
moderate compared to the value of the
industry.
At TSL 2, the INPV in the flat markup
is lower than at TSL 1, which means the
additional conversion costs to add more
VIPs leaves manufacturers worse off
even if they can earn additional profit
on these costly components. In the
preservation of operating profit markup
scenario, the industry earns no
additional profit on this greater
investment, lowering cash flow from
operations in the standards case and
resulting in greater INPV impacts.
The efficiency requirements for
product class 5 and product class 7
refrigerator-freezers are the same at TSL
3 as TSL 2. However, the efficiency
requirements for product class 3
increase to a 25 percent reduction in
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measured energy consumption from
current energy conservation standards.
TSL 3 represents a 25 percent reduction
in measured energy consumption over
the current energy conservation
standards both product class 3 and
product class 7. In addition, TSL 3
represents a 20 percent reduction in
measured energy consumption for the
unanalyzed product classes 1, 1A, and
2. DOE estimates the INPV impacts at
TSL 3 to range from ¥$287.5 million to
¥$662.1 million, or a change in INPV
of ¥9.1 percent to ¥20.9 percent. At
this proposed level, the industry cash
flow is estimated to decrease by
approximately 151.6 percent to ¥$104.5
million, compared to the base-case
value of $202.6 million in the year
leading up to the standards.
The additional negative impacts on
industry cash flow result from the
changes to product class 3 refrigeratorfreezers to reach a 25 percent reduction
in energy use (side-by-side products met
this proposed level at TSL 2).
Specifically, the design options DOE
analyzes at TSL 3 for 16 cubic foot topmount refrigerator-freezers include the
use of VIPs for the first time (in the
freezer cabinet), in addition to the
component swaps discussed above. In
total, DOE estimates product conversion
costs of $229 million and capital
conversion costs of $620 million at TSL
3. The high cost to purchase new
production equipment and the large
engineering effort to manufacture new
platforms for these smaller-sized
product class 3 units drive the vast
majority of this additional $258 million
in conversion costs that DOE estimates
manufacturers would incur at TSL 3.
Because the smaller size top-mounts
account for a large percentage of total
shipments, the production equipment
necessary to implement new platforms
for these products is costly.
While production of units meeting
TSL 3 is fairly limited, several
manufacturers have introduced
products that meet this proposed level
in response to Federal production tax
credits. This experience mitigates some
of the product conversion costs by
giving manufacturers some experience
with the newer technologies. However,
the more severe impacts at TSL 3,
relative to TSL 2, are due to the
incremental outlays for conversion costs
to make the changes described above. In
particular, any experience with VIPs on
some products does not lower the
substantial capital conversion necessary
to purchase production equipment
necessary to manufacture products that
are substantially different from existing
products.
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59539
As mentioned above, the preservation
of operating profit markup scenario
assumes no additional profit is earned
on the higher production costs, which
lower profit margins as a percentage of
revenue and leads to worse impacts on
INPV. In the flat markup scenario, the
impact of the investments is mitigated
by the assumption that manufacturers
can earn a similar profit margin as a
percentage of revenues on their higher
variable costs. At TSL 3 MPCs increase
by an average of 16 percent over the
base case, leading to additional per-unit
profit in this scenario. However, the
magnitude of the conversion
investments still leads to negative INPV
impacts even if additional profit is
earned on the incremental
manufacturing costs. The lower industry
shipments driven by the relative price
elasticity assumption account for
approximately 19 percent of the impact
in the flat markup scenario.
TSL 4 represents a 30 percent
reduction in measured energy
consumption over the current energy
conservation standards for product class
3, product class 5, and product class 7.
DOE estimates the INPV impacts at TSL
4 to range from ¥$643.0 million to
¥$1,496.8 million, or a change in INPV
of ¥20.3 percent to ¥47.2 percent. At
this proposed level, the industry cash
flow is estimated to decrease by
approximately a factor of 3.2 to ¥$449.6
million, compared to the base-case
value of $202.6 million in the year
leading up to the proposed energy
conservation standards.
At TSL 4, significant changes to the
manufacturing process are necessary for
all refrigerator-freezers. A 30 percent
reduction in energy consumption is the
max available top-mount on the market;
the maximum available side-by-side and
bottom-mount only slightly exceed a 30
percent reduction. The design options
DOE analyzed for all standard-size
products—with the exception of the 25
cubic foot product class 5 unit—use
multiple VIPs in the fresh food
compartment, freezer doors, and
cabinets to reach 30 percent efficiency
level. The design options also include
the use of variable speed compressors
for all units analyzed except the 21
cubic foot product class 3 unit. These
product changes substantially increase
the variable costs across nearly all
platforms at this TSL.
While products that meet the
efficiency requirements of TSL 4 are not
in widespread production, several
manufacturers produce units at these
efficiencies due to tax credit incentives.
However, at TSL 4 most manufacturers
expect to completely redesign existing
production lines if the proposed energy
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conservation standards were set at
levels that necessitated these changes
across most or all of their products.
Manufacturers would need to purchase
injection molding equipment, cabinet
bending equipment, and other
equipment for interior tooling as they
would need to create new molds for
these production lines. These changes
drive DOE’s estimate of the large
product and capital conversion costs at
TSL 4 ($348 million and $1,405 million,
respectively). The significant
incremental investment relative to TSL
3 results, in large part, from the design
option of adding VIPs to the 21 cubic
foot analyzed product class 3 unit. This
top-mounted refrigerator-freezer
represents a substantial portion of the
market and manufacturers would have
to completely redesign these platforms.
As a result of the large investment
necessary to meet this proposed level,
some manufacturers could move
production to Mexico or other lowerlabor-costs countries to achieve cost
savings for labor expenditures. (More
information on employment impacts is
provided in section V.B.2.b.) In addition
to the large capital conversion costs, the
shipment-weighted average MPC
increases by approximately 36 percent
at TSL 4 compared to the base case.
However, the magnitude of the
conversion costs at TSL 4 are so large
that even if manufacturers can reap
additional profit from these higher
product costs (as in the flat markup
scenario), they would still be
substantially impacted, as shown by the
negative INPV results in the flat markup
scenario. Additionally, the 36 percent
increase in MPC drives shipments lower
due to the price elasticity. Lower
industry volume due to the decline in
shipments accounts for approximately
one-quarter of the change in industry
value in the flat markup scenario. The
large, negative impact on INPV is even
greater under the preservation of
operating profit markup scenario due to
the inability to pass on the higher costs
of expensive design options such as
variable speed compressors and VIPs.
TSL 5 represents max tech for all
standard-size refrigerator-freezers. The
max-tech level corresponds to
reductions in measured energy
consumption of 36 percent, 36 percent,
and 33 percent over the current energy
conservation standards for product class
3, product class 5, and product class 7,
respectively. DOE estimates the INPV
impacts at TSL 5 to range from ¥$828.9
million to ¥$2,154.7 million, or a
change in INPV of ¥26.1 percent to
¥67.9 percent. At this proposed level,
the industry cash flow is estimated to
decrease by a factor of approximately
4.5 to ¥$707.8 million, compared to the
base-case value of $202.6 million in the
year leading up to the proposed energy
conservation standards.
No products that meet TSL 5 are
currently offered on the U.S. market. At
TSL 5, the changes required to meet this
proposed level are similar to those at
TSL 4, as complete redesigns of all
platforms would be required.TSL 5
requires much more extensive use of
VIPs, however. The higher conversion
costs at TSL 5 are primarily due to the
use of VIPs in additional locations in
the door, cabinet and freezer, whereas at
TSL 4 some of the analyzed design
options of the larger-sized units
included limited or no VIP use. This
would require manufacturers to further
lengthen assembly lines and even
modify or move their entire facilities,
driving the $2,419 million conversion
cost estimate at this proposed level. As
with TSL 4, at TSL 5 some
manufacturers could elect to move
production out of the U.S. to offset some
of the addition product costs. At TSL 5,
DOE estimates MPCs increase by
approximately 58 percent compared to
the base case. Similar to TSL 4, this
substantially reduces shipments due to
the price elasticity effect and
exacerbates the industry impacts in both
markup scenarios.
As with other TSLs, the impact on
INPV is mitigated under the flat markup
scenario because manufacturers are able
to fully pass on the large increase in
MPC to consumers, thereby increasing
manufacturers’ gross profit in absolute
terms. However, even assuming
manufacturers could earn the same
gross margin percentage per unit on
those higher costs, the capital and
product conversion costs cause negative
INPV impacts, as shown by the 26.15
percent decline in INPV in the flat
markup scenario. This large impact even
in the lower bound scenario
demonstrates that the large conversion
costs to redesign all existing platforms
results in substantial harm even if
manufacturers earn a historical margin
on these additional costs. Due to the
extremely large cost increases at the
max-tech level, it is more unlikely at
TSL 5 that manufacturers could fully
pass through the increase production
costs. If margins are impacted, TSL 5
would result in a substantial INPV loss
under this scenario.
ii. Cash-Flow Analysis Results for
Standard-Size Freezers
TABLE V.25—MANUFACTURER IMPACT ANALYSIS FOR STANDARD-SIZE FREEZERS—FLAT MARKUP SCENARIO
Trial standard level
Units
Base case
1
INPV ..................................
Change in INPV ................
Product Conversion Costs
Capital Conversion Costs
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Total Conversion
Costs.
2
3
4
5
(2009$ millions) ................
(2009$ millions) ................
(%) ....................................
(2009$ millions) ................
(2009$ millions) ................
403
....................
....................
....................
....................
378
(24.9)
¥6.2%
22
50
292
(110.6)
¥27.5%
51
175
308
(94.5)
¥23.5%
55
182
344
(59.0)
¥14.6%
63
183
300
(102.4)
¥25.4%
70
320
(2009$ millions) ................
....................
72
226
237
247
390
TABLE V.26—MANUFACTURER IMPACT ANALYSIS FOR STANDARD-SIZE FREEZERS—PRESERVATION OF OPERATING PROFIT
MARKUP SCENARIO
Trial standard level
Units
Base case
1
INPV .................................
Change in INPV ...............
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....................
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2
345
(57.3)
Sfmt 4702
3
4
5
217
(186.0)
202
(201.1)
184
(218.9)
37
(365.1)
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TABLE V.26—MANUFACTURER IMPACT ANALYSIS FOR STANDARD-SIZE FREEZERS—PRESERVATION OF OPERATING PROFIT
MARKUP SCENARIO—Continued
Trial standard level
Units
Base case
1
2
3
4
5
(%) .....................................
(2009$ millions) .................
(2009$ millions) .................
....................
....................
....................
¥14.2%
22
50
¥46.2%
51
175
¥49.9%
55
182
¥54.4%
63
183
¥90.7%
70
320
Total Conversion
Costs.
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Product Conversion Costs
Capital Conversion Costs
(2009$ millions) .................
....................
72
226
237
247
390
TSL 1 represents a 20 percent
reduction in measured energy use over
the current energy conservation
standards for the analyzed product class
9 (upright freezers with automatic
defrost) and product class 10 (chest
freezers and all other freezers except
compact freezers). DOE estimates the
INPV impacts at TSL 1 to range from
¥$24.9 million to ¥$57.3 million, or a
change in INPV of ¥6.2 percent to
¥14.2 percent. At this proposed level,
the industry cash flow is estimated to
decrease by approximately 100.4
percent to ¥$0.1 million, compared to
the base-case value of $25.7 million in
the year leading up to the proposed
energy conservation standards.
While products meeting TSL 1 are
only currently produced in limited
volumes, the changes in the
manufacturing process would not
require completely new platforms to
meet the energy requirements at this
TSL. For most standard-size freezer
platforms, the design options DOE
analyzed include the use of brushless
DC evaporator fan motors and
compressors with higher EERs.
However, the design options to meet
this efficiency level also include
increasing door insulation thickness for
all analyzed products except the 20
cubic foot product class 10 unit.
Increasing door insulation thickness
drives the majority of the conversion
cost outlay DOE estimates
manufacturers would incur at TSL 1. To
increase door insulation thickness,
manufacturers would need to purchase
new equipment tooling equipment for
their door assembly. DOE estimates that
these changes would result in product
conversion costs of $22 million and
capital conversion costs of $50 million
at TSL 1. However, the conversion costs
are somewhat mitigated at TSL 1
because the design options analyzed
would not change the production
equipment for the cabinet.
At TSL 1, variable costs increase by
approximately 10 percent relative to
base case MPCs. The flat markup
scenario shows less severe impacts
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because it assumes manufacturers can
pass on these substantially higher
product costs and maintain gross margin
percentages. Additionally, the reduction
in shipments due to the price elasticity
has only a marginally negative effect at
this proposed level. The relatively large
conversion costs decrease industry
value under both markup scenarios and
account for a substantial portion of the
INPV impacts especially if
manufacturers are not able to earn any
additional profit on the higher
production costs (the preservation of
operating profit scenario).
TSL 2 represents a 30 percent
reduction in measured energy
consumption over the current energy
conservation standards for product class
9 and 25 percent for product class 10.
TSL 2 also represents a 25 percent
reduction in measured energy
consumption for the unanalyzed
product class 8 (upright freezers with
manual defrost) and a 30 percent
reduction for the analyzed product class
10A (chest freezers with automatic
defrost). DOE estimates the INPV
impacts at TSL 2 to range from ¥$110.6
million to ¥186.0 million, or a change
in INPV of ¥27.5 percent to ¥46.2
percent. At this proposed level, the
industry cash flow is estimated to
decrease by approximately a factor of
3.2 to ¥$57.5 million, compared to the
base-case value of $25.7 million in the
year leading up to the proposed energy
conservation standards.
The vast majority of the standard-size
freezer market does not currently meet
the efficiency requirements at TSL 2.
DOE’s design options assume that, in
addition to the component swaps noted
above, manufacturers would increase
the insulation thickness of both the door
and cabinet. As a result, product
redesigns are expected across most
platforms, which could substantially
disrupting current manufacturing
processes. These changes account for
the majority of DOE’s estimates for total
product conversion costs of $51 million
and capital conversion costs of $175
million, an increase over TSL 1 of $29
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million and $125 million, respectively.
The magnitude of the investments,
relative to the industry value, results in
severe INPV impacts. Even if
manufacturers are able to pass on the
estimated 24 percent increase in
product costs onto their customers, the
large product and capital conversion
costs resulting from increased insulation
thickness decrease INPV. If
manufacturers are not able to pass on
these costs, as shown by the
preservation of operating profit
scenario, INPV impacts are projected to
be severe.
TSL 3 represents a 35 percent
reduction in measured energy use over
the current energy conservation
standards for product class 9 and a 30
percent reduction for product class 10.
DOE estimates the INPV impacts at TSL
3 to range from ¥$94.5 million to
¥$201.1 million, or a change in INPV
of ¥23.5 percent to ¥49.9 percent. At
this proposed level, the industry cash
flow is estimated to decrease by a factor
of approximately 3.4 to ¥$61.3 million,
compared to the base-case value of
$25.7 million in the year leading up to
the proposed energy conservation
standards.
The efficiency requirements at TSL 3
are more stringent than the max
available products in the market for
product class 9 and product class 10.
The impacts at TSL 3 are similar to
those at TSL 2 because the design
options analyzed by DOE already
required platform redesigns at TSL 2.
However, the additional design options
analyzed at TSL 3 also include a
variable speed compressor in the 14cubic foot product class 9 unit and VIPs
in the bottom wall of the 20-cubic foot
product class 10 unit. These design
options substantially increase the
variable costs associated with these
products but do not greatly change the
product and capital conversion costs.
The average MPC of a standard-size
freezer shipped at TSL 3 is estimated to
be approximately 34 percent more
expensive than in the base case, leading
to a 9 percent decline in shipments due
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to the price elasticity assumption in
2014 alone.
The impacts at TSL 3 under the flat
markup scenario become less severe
than at TSL 2 because the scenario
assumes manufacturers can fully pass
on the added cost to consumers, while
investments do not significantly
increase from TSL 2 to TSL 3. However,
under the preservation of operating
profit markup scenario, manufacturers
do not receive any extra profit on units
of higher cost, resulting in worse INPV
impacts at TSL 3 than at TSL 2.
TSL 4 represents a 40 percent
reduction in measured energy use over
the current energy conservation
standards for product class 9 and a 35
percent reduction for product class 10.
DOE estimates the INPV impacts at TSL
4 to range from ¥$59.0 million to
¥$218.9 million, or a change in INPV
of ¥14.6 percent to ¥54.4 percent. At
this proposed level, the industry cash
flow is estimated to decrease by a factor
of approximately 3.5 to ¥$64.0 million,
compared to the base-case value of
$25.7 million in the year leading up to
the proposed energy conservation
standards.
At TSL 4, the design options DOE
analyzed include the addition of a
variable speed compressor for the 20cubic foot product class 9 unit, the 15cubic foot product class 10 unit, and the
20-cubic foot product class 10 unit. For
the 14 cubic foot product class 9 unit,
the design options analyzed were even
thicker wall cabinet insulation and the
implementation of VIPs.
The relative impacts at TSL 4 are also
caused by the incremental MPCs
compared to the conversion costs to
implement these design options.
Outlays for conversion costs increase
only slightly at TSL 4 (by 4 percent,
compared to TSL 3) while variable costs
increase substantially (by approximately
50 percent compared to the baseline)
due to the addition of variable speed
compressors and VIPs. Because
manufacturers earn incrementally more
profit on each unit at TSL 4 compared
to TSL 3 in the flat markup scenario—
without substantial changes to
conversion costs—further declines in
industry value, though still substantial,
are mitigated in this scenario. However,
manufacturers expressed skepticism
that such large cost increases could be
passed on. This view is reflected by the
severely negative results in the
preservation of operating profit
scenario.
TSL 5 represents max tech for the
standard-size freezer product classes.
This TSL reflects a 44 percent reduction
in measured energy use for product
class 9 and a 41 percent reduction for
product class 10. DOE estimates the
INPV impacts at TSL 5 to range from
¥$102.4 million to ¥$365.1 million, or
a change in INPV of ¥25.4 percent to
¥90.7 percent. At this proposed level,
the industry cash flow is estimated to
decrease by a factor of approximately
5.7 to ¥$120.3 million, compared to the
base-case value of $25.7 million in the
year leading up to the proposed energy
conservation standards.
To achieve the max-tech level at TSL
5, DOE analyzed design options that
include the widespread implementation
of multiple VIPs on all standard-size
freezers, in addition to the use of more
efficient components and thicker
insulation already necessary to achieve
the efficiency requirements at TSL 4.
DOE estimated that TSL 5 would require
product and capital conversion costs of
$70 million and $320 million,
respectively. These large conversion
costs result from the changes associated
with multiple VIP implementation and
wall thickness increases. In addition,
DOE estimates that product costs would
almost double base-case MPCs, driven
by the use of variable speed
compressors and VIPs in the doors and
cabinet of all product lines. As a result,
INPV decreases substantially from TSL
4 to TSL 5.
iii. Cash-Flow Analysis Results for
Compact Refrigeration Products
TABLE V.27—MANUFACTURER IMPACT ANALYSIS FOR COMPACT REFRIGERATION PRODUCTS—FLAT MARKUP SCENARIO
Trial standard level
Units
Base case
1
INPV ..................................
Change in INPV ................
Product Conversion Costs
Capital Conversion Costs
Total Conversion
Costs.
2
3
4
5
(2009$ millions) ................
(2009$ millions) ................
(%) ....................................
(2009$ millions) ................
(2009$ millions) ................
200
....................
....................
....................
....................
185
(14.3)
¥7.2%
15
24
169
(30.8)
¥15.4%
35
46
143
(56.8)
¥28.4%
41
76
170
(29.6)
¥14.8%
48
71
67
(133.0)
¥66.6%
67
220
(2009$ millions) ................
....................
39
80
118
119
287
TABLE V.28—MANUFACTURER IMPACT ANALYSIS FOR COMPACT REFRIGERATION PRODUCTS—PRESERVATION OF
OPERATING PROFIT MARKUP SCENARIO
Trial Standard Level
Units
Base Case
1
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INPV ..................................
Change in INPV ................
Product Conversion Costs
Capital Conversion Costs
Total Conversion
Costs.
3
4
5
(2009$ millions) ................
(2009$ millions) ................
(%) ....................................
(2009$ millions) ................
(2009$ millions) ................
200
....................
....................
....................
....................
168
(32.1)
¥16.1%
15
24
133
(66.7)
¥33.4%
35
46
101
(99.2)
¥49.6%
41
76
85
(114.4)
¥57.3%
48
71
(96)
(295.6)
¥148.0%
67
220
(2009$ millions) ................
....................
39
80
118
119
287
TSL 1 represents a 20 percent
reduction in measured energy use over
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the current energy conservation
standards for product class 11 (compact
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refrigerators and refrigerator-freezers
with manual defrost) and a 10 percent
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reduction for product class 18 (compact
chest freezers). DOE estimates the INPV
impacts at TSL 1 to range from ¥$14.3
million to ¥$32.1 million, or a change
in INPV of ¥7.2 percent to ¥16.1
percent. At this proposed level, industry
cash flow is estimated to decrease by
approximately 112.9 percent to ¥$1.5
million, compared to the base-case
value of $11.9 million in the year
leading up to the proposed energy
conservation standards. A small
percentage of product class 18
shipments currently meet this TSL, but
most product class 11 shipments are
baseline units.
The design options analyzed by DOE
at TSL 1 assumed that more significant
changes in the manufacturing process
would be required for product class 11,
while product class 18 would only
require increased compressor efficiency.
For product class 11, DOE analyzed
several design options that represent
component changes, such as a more
efficient compressor and increased heat
exchanger area, which do not have a
significant impact on consumer prices
or conversion costs. However, DOE also
analyzed increasing door insulation
thickness for product class 11, which
drives the bulk of the estimated $15
million and $24 million outlays for
product conversion and capital
conversion costs, respectively. As
described for standard-size refrigeratorfreezers and standard-size freezers,
increasing insulation thickness requires
manufacturers to invest in injection
molding equipment and other
equipment for interior tooling to
manufacturer products with different
door dimensions. The overall impacts at
TSL 1 are relatively moderate because
the conversion costs are still small
compared to the industry value of $200
million.
The higher production costs at TSL 1
do not have a substantial impact on
INPV at TSL 1. The MPC of compact
refrigeration products on a shipmentweighted basis increases 11 percent over
the base case at TSL 1. The combined
INPV impacts are greater under the
preservation of operating profit scenario
since manufacturers cannot pass on any
of the added cost to consumers under
that scenario, resulting in lower cash
flows from operations. However,
because production costs do not greatly
increase at TSL 1, the impacts on INPV
are relatively low under this scenario as
well.
TSL 2 represents a 25 percent
reduction in measured energy use over
the current energy conservation
standards for product class 11 and a 10
percent reduction for product class 18.
TSL 2 also represents a 15 percent
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reduction in measured energy
consumption for the analyzed product
classes 13 and 15, and a 20 percent
reduction for the unanalyzed product
class 14. DOE estimates the INPV
impacts at TSL 2 to range from ¥$30.8
million to ¥$66.7 million, or a change
in INPV of ¥15.4 percent to ¥33.4
percent. At this proposed level, the
industry cash flow is estimated to
decrease by approximately 230.1
percent to ¥$15.4 million, compared to
the base-case value of $11.9 million in
the year leading up to the proposed
energy conservation standards.
At TSL 2, further changes are required
for product class 11. In addition to
component swaps, the design options
analyzed by DOE also include thicker
cabinet insulation. As discussed for TSL
1, increasing insulation thickness
significantly impacts product and
capital conversion costs, but much more
so when adding insulation to the
cabinet (as opposed to the door). To
increase the insulation thickness of the
cabinet, manufacturers must replace
virtually all stamping equipment which
greatly increases the capital conversion
costs. Additionally, DOE analyzed the
use of isobutane refrigerant as a design
option for the 4-cubic foot product class
11 unit. At TSL 2, a substantial portion
of the investment to reach TSL 2 would
likely go towards training service
technicians to handle the explosive
refrigerant. As a result of thicker cabinet
insulation and conversion to isobutane,
product conversion and capital
conversion costs roughly double at TSL
2 (to $35 million for product conversion
costs and $46 million for capital
conversion costs). The shipmentweighted MPC increased 22 percent at
TSL 2 compared to baseline costs,
which also contributed to the more
severe impacts projected under the
preservation of operation profit scenario
if manufacturers do not earn additional
profit on these higher costs.
TSL 3 represents a 30 percent
reduction in measured energy use over
the current energy conservation
standards for product class 11 and a 15
percent reduction for product class 18.
DOE estimates the INPV impacts at TSL
3 to range from ¥$56.8 million to
¥$99.2 million, or a change in INPV of
¥28.4 percent to ¥49.6 percent. At this
proposed level, the industry cash flow
is estimated to decrease by a factor of
approximately 3.5 to ¥$29.4 million,
compared to the base-case value of
$11.9 million in the year leading up to
the proposed energy conservation
standards.
At TSL 3, the design options analyzed
for both product class 18 units include
thicker door insulation, which further
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59543
increases the capital conversion costs
over TSL 1 and TSL 2, where this was
not analyzed as a design option. The
additional impacts at TSL 3 are also due
to more stringent requirements for
product class 11. A 30 percent reduction
for product class 11 is greater than the
most efficient units on the market today.
For both analyzed sizes of product class
11, DOE analyzed the design option of
thicker insulation in the cabinet for both
units analyzed. The net effect is a large
increase in conversion costs due to the
much higher cost of the equipment
necessary to manufacture the cabinet. At
TSL 3, DOE estimated total product
conversion costs of $41 million and
capital conversion costs of $76 million,
a 46 percent total increase in conversion
costs over TSL 2. The effect of the
design changes at TSL 3 on shipmentweighted unit cost is a 27 percent
increase over the baseline MPC. The
magnitude of the investments relative to
the industry value leads to significant
impacts, although they are moderated
somewhat in the flat markup because
manufacturers earn additional profit on
the investments.
TSL 4 represents a 40 percent
reduction in measured energy use over
the current energy conservation
standards for product class 11 and a 25
percent reduction for product class 18.
DOE estimates the INPV impacts at TSL
4 to range from ¥$29.6 million to
¥$114.4 million, or a change in INPV
of ¥14.8 percent to ¥57.3 percent. At
this proposed level, the industry cash
flow is estimated to decrease by
approximately 344.1 percent to ¥$29.0
million, compared to the base-case
value of $11.9 million in the year
leading up to the proposed energy
conservation standards.
The design options analyzed at TSL 4
would also severely disrupt current
manufacturing processes. For the 1.7cubic foot product class 11 unit, DOE
analyzed a variable speed compressor
and isobutane refrigerant as design
options. For the 4 cubic foot product
class 11 unit and the 7-cubic foot
product class 18 unit, DOE analyzed
thicker insulation in the cabinets. For
3.4-cubic foot product class 18 unit,
DOE analyzed both an increase to
cabinet insulation thickness and VIPs in
the bottom wall as design options.
Although increasing insulation
thickness, converting to isobutane, and
implementing VIPs all would
necessitate large conversion costs,
capital conversion costs decrease
slightly from TSL 3 to TSL 4 because of
the removal of all previous design
options in the 1.7-cubic foot unit. In
other words, the design options
analyzed for this unit cause less
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substantial changes to existing
production equipment, but would also
require a large investment by
manufacturers to train service
technicians to deal with the explosive
refrigerant. Because this would require
a large outlay for product conversion
costs, total conversion costs are roughly
the same at TSL 3 and TSL 4. The
addition of a variable speed compressor
in the smaller product class 11 unit
analyzed also has a substantial impact
on unit price because of its high
component cost. At TSL 4, the
shipment-weighted MPC is 60 percent
higher than the baseline MPC. These
cost increases are projected to cause a
16 percent decrease in shipments at TSL
4 in 2014 alone. Over time, the decline
in shipments is a big contributor to the
negative impacts on INPV in both
markup scenarios.
The large conversion costs and higher
prices leading to lower shipments cause
a decrease in INPV from TSL 3 to TSL
4 under the preservation of operating
profit markup scenario (since this
scenario assumes higher production
costs are not passed on to consumers).
However, under the flat markup
scenario, manufacturers are able to earn
additional profit on the new high-cost
components such as variable speed
compressors, resulting in an increase in
INPV from TSL 3 to TSL 4.
TSL 5 represents max tech for both
product classes 11 and 18. The max-tech
level corresponds to a 59 percent and 42
percent reduction in measured energy
use for product class 11 and product
class 18, respectively. DOE estimates the
INPV impacts at TSL 5 to range from
¥$133.0 million to ¥$295.6 million, or
a change in INPV of ¥66.6 percent to
¥148.0 percent. At this proposed level,
the industry cash flow is estimated to
decrease approximately nine-fold to
¥$95.7 million, compared to the basecase value of $11.9 million in the year
leading up to the proposed energy
conservation standards.
The design options DOE analyzed
include the use of VIPs for all analyzed
product class 11 and 18 units to reach
max-tech efficiency levels. Additionally,
the design options analyzed for some
products also included other costly
changes. For the 1.7-cubic foot product
class 11 unit, the design options
analyzed included multiple VIPs, a
larger heat exchanger, and thicker
insulation. The design options analyzed
for the 4-cubic foot product class 11 unit
also included a variable speed
compressor and thicker insulation. For
product class 18, DOE assumed that
manufacturers would remove the design
options necessary to meet TSLs 1
through 4 and add a variable speed
compressor and thicker insulation for
both analyzed products. These
significant changes greatly increase the
investment required to manufacture
standards-compliant products. DOE
estimated that product conversion costs
would be $67 million at TSL 5, an
increase of almost 40 percent over TSL
4. DOE also estimated that capital
conversion costs would be $220 million,
a more than three-fold increase over
TSL 4. This drastic increase in
conversion costs demonstrates the
significant investments required by
implementing widespread use of VIPs
and increasing wall thickness.
At TSL 5, the shipment-weighted
MPC increases by over 150 percent over
the baseline due to the high material
costs of VIPs and variable speed
compressors. These large jumps cause
shipments to decrease by 42 percent due
to the price elasticity in 2014 alone. As
a result of lower industry shipments and
extremely high conversion costs, INPV
decreases substantially from TSL 4 to
TSL 5 and becomes negative under the
preservation of operating profit
scenario, which indicates the industry
loses more than its base-case value in
the standards case under this scenario.
iv. Cash-Flow Analysis Results for BuiltIn Refrigeration Products
TABLE V.29—MANUFACTURER IMPACT ANALYSIS FOR BUILT-IN REFRIGERATION PRODUCTS—FLAT MARKUP SCENARIO
Trial standard level
Units
Base case
1
INPV ..................................
Change in INPV ................
Product Conversion Costs
Capital Conversion Costs
Total Conversion
Costs.
2
3
4
5
(2009$ millions) ................
(2009$ millions) ................
(%) ....................................
(2009$ millions) ................
(2009$ millions) ................
658
....................
....................
....................
....................
607
(51.7)
¥7.9%
41
40
604
(54.7)
¥8.3%
51
38
593
(65.8)
¥10.0%
65
55
579
(79.7)
¥12.1%
75
74
574
(84.9)
¥12.9%
87
84
(2009$ millions) ................
....................
81
89
119
149
171
TABLE V.30—MANUFACTURER IMPACT ANALYSIS FOR BUILT-IN REFRIGERATION PRODUCTS—PRESERVATION OF
OPERATING PROFIT MARKUP SCENARIO
Trial standard level
Units
Base case
1
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INPV ..................................
Change in INPV ................
Product Conversion Costs
Capital Conversion Costs
Total Conversion
Costs.
3
4
5
(2009$ millions) ................
(2009$ millions) ................
(%) ....................................
(2009$ millions) ................
(2009$ millions) ................
658
....................
....................
....................
....................
606
(52.9)
¥8.0%
41
40
601
(57.0)
¥8.7%
51
38
578
(80.5)
¥12.2%
65
55
555
(103.0)
¥15.6%
75
74
538
(120.3)
¥18.3%
87
84
(2009$ millions) ................
....................
81
89
119
149
171
TSL 1 represents a 10 percent
reduction in measured energy use over
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the current energy conservation
standards for product class 3A–BI (built-
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in all-refrigerators—automatic defrost),
product class 5–BI (built-in refrigerator-
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freezers—automatic defrost with
bottom-mounted freezer without an
automatic icemaker), product class 7–BI
(built-in refrigerator-freezers—automatic
defrost with side-mounted freezer with
through-the-door ice service), and
product class 9–BI (built-in upright
freezers with automatic defrost without
an automatic icemaker). DOE estimates
the INPV impacts at TSL 1 to range from
¥$51.7 million to ¥$52.9 million, or a
change in INPV of ¥7.9 percent to ¥8.0
percent. At this proposed level, the
industry cash flow is estimated to
decrease by approximately 63.9 percent
to $15.0 million, compared to the basecase value of $41.5 million in the year
leading up to the proposed energy
conservation standards.
At TSL 1, the design options that DOE
analyzes result in moderate changes in
the manufacturing process for built-in
refrigeration products. For product
classes 3A–BI and 9–BI, the design
options that DOE analyzed to reach TSL
1 included the use of more efficient
components that do not require
significant changes to the manufacturing
process. However, for product class 5–
BI and product class 7–BI, the design
options DOE analyzed also include the
use of VIPs in the freezer door. While
these components add to the overall
costs of production, the added costs
represent a small percentage of the total
cost of a built-in refrigeration product.
These cost deltas are low compared to
the overall cost of the products and
result in small impacts even if no
additional profit is earned on the
incremental MPCs. The estimated
product conversion costs for all built-in
refrigeration products at TSL 1 are $41
million and the estimated capital
conversion costs are $40 million. The
implementation of VIPs represents a
substantial part of the conversion costs,
but several built-in refrigeration
manufacturers have products that use
similar technology, which helps to
mitigate some of the product conversion
costs that would be required to design
products from the ground up.
TSL 2 represents a 15 percent
reduction in measured energy use for
product class 3A–BI and product class
5–BI. For product classes 7–BI and 9–BI,
TSL 2 represents a reduction of 10
percent and 20 percent, respectively.
DOE estimates the INPV impacts at TSL
2 to range from ¥$54.7 million to
¥$57.0 million, or a change in INPV of
¥8.3 percent to ¥8.7 percent. At this
proposed level, the industry cash flow
is estimated to decrease by
approximately 68.0 percent to $13.3
million, compared to the base-case
value of $41.5 million in the year
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leading up to the proposed energy
conservation standards.
The efficiency requirements for
product class 7–BI refrigerator-freezers
do not change from TSL 1 to TSL 2, but
the efficiency requirements for all other
analyzed built-in product classes
increase. The design options that DOE
analyzes at TSL 2 for product classes
3A–BI and 7–BI still only include
component swaps to reach a 15 percent
efficiency improvement. Product class
5–BI uses a variable speed compressor
in the freezer with a brushless DC
condenser fan motor, but no longer use
the VIPs used to reach TSL 1. The
design options analyzed for product
class 9–BI include a brushless DC
evaporator and condenser fan motor, a
larger condenser, a variable speed
compressor, and a VIP in the upper
door. Because product class 5–BI no
longer uses VIPs and fewer changes to
existing products are necessary, the
overall impact is a slight decrease in
capital conversion costs from $40
million at TSL 1 to $38 million at TSL
2. Product conversion costs increase to
$51 million at TSL 2 because additional
engineering time would be required to
implement the additional component
changes. However, because the
complexity of the changes to the
products and production facilities are
similar at TSL 1 and TSL 2, there is only
a small decrease in INPV from TSL 1 to
TSL 2.
TSL 3 represents a 20 percent
reduction in measured energy use for
product class 3A–BI and product class
7–BI. For product classes 5–BI and 9–BI,
TSL 2 represents a reduction of 15
percent and 25 percent, respectively.
DOE estimates the INPV impacts at TSL
3 to range from ¥$65.8 million to
¥$80.5 million, or a change in INPV of
¥10.0 percent to ¥12.2 percent. At this
proposed level, the industry cash flow
is estimated to decrease by
approximately 93.0 percent to $2.9
million, compared to the base-case
value of $41.5 million in the year
leading up to the proposed energy
conservation standards.
The efficiency requirements for
product class 5–BI do not change from
TSL 2 to TSL 3. However, the design
options for all other built-in
refrigeration products at TSL 3 include
the implementation of VIPs. The
widespread implementation of VIPs
increases product and capital
conversion costs, which are estimated to
be $65 million and $55 million at TSL
3, respectively. Substantial changes to
existing production facilities would be
required to manufacture products that
meet the required efficiencies at TSL 3.
Most of the capital conversion costs
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involve purchasing new production
equipment and would result in high
stranded assets. The extensive changes
that manufacturers would be required to
make to existing facilities and the
projected erosion of profitability if the
additional production cost of
implementing VIPs does not yield
additional profit result in a projected
decrease in INPV from TSL 3 to TSL 4.
However, the industry value is high
relative to the required capital
conversion costs and the cost of the
additional VIP panels is relatively small
compared to the overall cost of the
products, which helps to mitigate some
of the negative impacts caused by these
changes.
TSL 4 represents a 25 percent
reduction in measured energy use over
the current energy conservation
standards for the following product
classes: 3A–BI, 5–BI, and 9–BI. For
product class 7–BI, TSL 4 represents a
20 percent reduction in measured
energy use from current energy
conservation standards. DOE estimates
the INPV impacts at TSL 4 to range from
¥$79.7 million to ¥$103.0 million, or
a change in INPV of ¥12.1 percent to
¥15.6 percent. At this proposed level,
the industry cash flow is estimated to
decrease by approximately 117.8
percent to ¥$7.4 million, compared to
the base-case value of $41.5 million in
the year leading up to the proposed
energy conservation standards.
The efficiency requirements for
product class 7–BI do not change from
TSL 3 to TSL 4. The design options for
the other built-in refrigeration products
all include the addition of more VIPs to
reach TSL 4. The design options
analyzed for product classes 3A–BI and
5–BI also include using a variable speed
compressor. The complexity of
implementing multiple component
swaps and the additional production
equipment necessary to use additional
VIPs increases both the product and
capital conversion costs. These costs are
estimated to be $75 million and $74
million at TSL 4, respectively, and
result in a decrease in INPV from TSL
3 to TSL 4.
TSL 5 represents max tech for the four
built-in product classes. This proposed
level represents a reduction in measured
energy use of 29 percent, 27 percent, 22
percent, and 27 percent, respectively,
for product classes 3A–BI, 5–BI, 7–BI,
and 9–BI. DOE estimates the INPV
impacts at TSL 5 to range from ¥$84.9
million to ¥$120.3 million, or a change
in INPV of ¥12.9 percent to ¥18.3
percent. At this proposed level, the
industry cash flow is estimated to
decrease by approximately 135.1
percent to ¥$14.6 million, compared to
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the base-case value of $41.5 million in
the year leading up to the proposed
energy conservation standards.
The design options analyzed by DOE
include the widespread use of VIPs to
achieve the max-tech efficiency levels at
TSL 5. Additionally, product class 3A–
BI uses multiple variable speed
compressors. Since the implementation
of VIPs is both research and capital
intensive, product and capital
conversion costs increase to $87 million
and $84 million, respectively. The
complexity of implementing multiple
component swaps and the additional
production equipment necessary to use
additional VIPs increases both the
product and capital costs.
b. Impacts on Employment
DOE quantitatively assessed the
impacts of potential amended energy
conservation standards on employment.
DOE used the GRIM to estimate the
domestic labor expenditures and
number of domestic production workers
in the base case and at each TSL from
2010 to 2043. DOE used statistical data
from the most recent U.S. Census
Bureau’s 2007 Economic Census, the
results of the engineering analysis, and
interviews with manufacturers to
determine the inputs necessary to
calculate industry-wide labor
expenditures and domestic employment
levels. Labor expenditures involved
with the manufacture of the product are
a function of the labor intensity of the
product, the sales volume, and an
assumption that wages remain fixed in
real terms over time.
In each GRIM, DOE used the labor
content of each product and the
manufacturing production costs from
the engineering analysis to estimate the
annual labor expenditures in the
residential refrigeration product
industry. DOE used Census data and
interviews with manufacturers to
estimate the portion of the total labor
expenditures that is attributable to U.S.
(i.e., domestic) labor.
The production worker estimates in
this section only cover workers up to
the line-supervisor level who are
directly involved in fabricating and
assembling a product within an Original
Equipment Manufacturer (OEM) facility.
Workers performing services that are
closely associated with production
operations, such as material handing
with a forklift, are also included as
production labor. DOE’s estimates only
account for production workers who
manufacture the specific products
covered by this rulemaking. For
example, a worker on a wine cooler line
would not be included with the estimate
of the number of residential
refrigeration workers.
The employment impacts shown in
Table V.31 through Table V.34 represent
the potential production employment
that could result following amended
energy conservation standards. The
upper end of the results in these tables
estimates the maximum change in the
number of production workers after
amended energy conservation standards
must be met. The upper end of the
results assumes manufacturers would
continue to produce the same scope of
covered products in the same
production facilities. The upper end of
the range also assumes that domestic
production does not shift to lower-labor-
cost countries. Because there is a real
risk of manufacturers evaluating
sourcing decisions in response to
amended energy conservation
standards, the lower end of the range of
employment results in Table V.31
through Table V.34 includes the
estimated total number of U.S.
production workers in the industry who
could lose their jobs if all existing
production were moved outside of the
U.S. While the results present a range of
employment impacts following the
compliance date of amended energy
conservation standards, the discussion
below also includes a qualitative
discussion of the likelihood of negative
employment impacts at the various
TSLs. Finally, the employment impacts
shown are independent of the
employment impacts from the broader
U.S. economy, which are documented
in chapter 13, Employment Impact
Analysis, of the NOPR TSD.
i. Standard-Size Refrigerator-Freezer
Employment Impacts
Using the GRIM, DOE estimates that
in the absence of amended energy
conservation standards, there would be
8,517 domestic production workers
involved in manufacturing standard-size
refrigerator-freezers in 2014. Using 2007
Census Bureau data and interviews with
manufacturers, DOE estimates that
approximately 42 percent of standardsize refrigerator-freezers sold in the
United States are manufactured
domestically. Table V.31 shows the
range of the impacts of potential
amended energy conservation standards
on U.S. production workers in the
standard-size refrigerator-freezer market.
TABLE V.31—POTENTIAL CHANGES IN THE TOTAL NUMBER OF DOMESTIC STANDARD-SIZE REFRIGERATOR-FREEZER
PRODUCTION WORKERS IN 2014
Trial standard level
Base case
Total Number of Domestic Production Workers in 2014 (without changes in production locations) .........................................
Potential Changes in Domestic
Production Workers in 2014 * ...
1
2
3
4
5
8,517
8,300
8,258
8,309
8,236
8,088
..........................
(217)–(8,517)
(259)–(8,517)
(208)–(8,517)
(281)–(8,517)
(429)–(8,517)
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* DOE presents a range of potential employment impacts. Numbers in parentheses indicate negative numbers.
All examined TSLs show relatively
minor impacts on domestic employment
levels at the lower end of the range.
Most of the design options used in the
engineering analysis involve the
swapping of components in baseline
units with more efficient parts for topmounted, side-by-side, and bottommounted refrigerator-freezers. These
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component swaps for these design
options add primarily material costs and
do not greatly impact the labor content
of the baseline products. The relatively
small decreases in domestic production
employment for the lower end of the
range of the employment impacts arise
from higher product prices lowering
shipments the year the standard
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becomes effective. At these higher TSLs,
the effects of lower shipments more
than offset the additional product labor
that is required to manufacture products
that use VIP panels.
During interviews, manufacturers
indicated that their domestic
employment levels could be impacted
under two scenarios: (1) The
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widespread adoption of VIPs or (2)
significant capital conversion costs that
would force them to consider nondomestic manufacturing locations once
the compliance date for the amended
energy conservation standards arrive.
The widespread adoption of VIPs would
increase the labor content of today’s
products. The labor content of products
with VIPs increases because of the extra
handling steps that would be required to
ensure that VIPs are not damaged during
production. Because of the competitive
nature of the industry, manufacturers
believed the extra labor costs could
force them to move their remaining
domestic production to Mexico to take
advantage of the cheaper labor.
Manufacturers also indicated that
large conversion costs would likely
force them to consider investing in
lower-labor-cost countries. For most
product categories, there is a range of
efficiency levels that can be met with
relatively low-cost components (as
analyzed in the engineering analysis).
Beyond these levels, manufacturers
would need to decide to follow the MPC
design options analyzed in the
engineering analysis for each product
category. Manufacturers indicated the
analyzed design options that use
multiple VIPs would involve significant
capital conversion costs and add very
large material costs to their products
that would likely result in the relocation
of their production facilities abroad.
However, manufacturers indicated they
would face even larger capital
conversion costs at lower efficiencies if
they redesigned their products with
thicker walls. While not analyzed as a
design option for standard-size
refrigerator-freezers, increasing wall
thickness would likely result in moving
domestic production outside of the U.S.
at lower efficiency levels.
ii. Standard-Size Freezer Employment
Impacts
Using the GRIM, DOE estimates that,
in the absence of amended energy
conservation standards, there would be
1,904 standard-size freezer production
workers in the U.S. in 2014. Using the
2007 Census data and interviews with
manufacturers, DOE estimates that
approximately 80 percent of standardsize freezers sold in the United States
are manufactured domestically. Table
V.32 shows the impacts of amended
energy conservation standards on U.S.
production workers in the standard-size
freezer market.
TABLE V.32—POTENTIAL CHANGES IN THE TOTAL NUMBER OF DOMESTIC STANDARD-SIZE FREEZER PRODUCTION
WORKERS IN 2014
Trial standard level
Base case
Total Number of Domestic Production Workers in 2014 (without changes in production locations) .........................................
Potential Changes in Domestic
Production Workers in 2014 * ...
1
2
3
4
5
1,904
1,850
1,781
1,734
1,634
1,508
..........................
(54)–(1,904)
(123)–(1,904)
(170)–(1,904)
(270)–(1,904)
(396)–(1,904)
* DOE presents a range of potential employment impacts. Numbers in parentheses indicate negative numbers.
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Similar to standard-size refrigeratorfreezers, there are relatively small
decreases in employment at the lower
end of the range of employment
impacts. These slight declines are
caused by higher prices that drive lower
shipments once manufacturers must
meet the amended energy conservation
standard. Standard-size freezer
manufacturers also indicated that
domestic production could be shifted
abroad with any efficiency level that
required large capital conversion costs.
At TSL 1, DOE does not expect
substantial changes to domestic
employment in the standard-size freezer
market if manufacturers use the design
options listed in the engineering
analysis to reach the efficiency
requirements at this TSL.
However, at TSL 2 through TSL 5,
manufacturers indicated that there
could be domestic employment impacts
depending on the design pathway used
to reach the required efficiencies. At
TSL 2 and above, the engineering
analysis assumes that manufacturers
would have to use wall thickness
changes to reach the required
efficiencies. Manufacturers indicated
that because these products are typically
low-end, they would likely follow the
design pathways in the engineering
analysis and increase the wall
insulation thickness to reach higher
efficiencies in order to avoid having to
pass large price increases on to
consumers. While this would result in
extremely large conversion costs and
would more likely lead to
manufacturers moving production
abroad, manufacturers believed this
strategy would help to maintain sales
volumes.
iii. Compact Refrigeration Product
Employment Impacts
DOE’s research suggests that a limited
percentage of compact refrigerators and
refrigerator-freezers are made
domestically (see Table V.33). The
overwhelming majority of products are
imported. Manufacturers with domestic
manufacturing facilities tend to source
or import their compact products. The
small employment numbers are mostly
from remaining domestic production of
compact chest freezers. As a result,
amended energy conservation standards
for compact refrigerators or refrigeratorfreezers are unlikely to noticeably alter
domestic employment levels.
TABLE V.33—POTENTIAL CHANGES IN THE TOTAL NUMBER OF DOMESTIC COMPACT REFRIGERATION PRODUCT
PRODUCTION WORKERS IN 2014
Trial standard level
Base case
Total Number of Domestic Production Workers in 2014
(without changes in production locations) ....................
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TABLE V.33—POTENTIAL CHANGES IN THE TOTAL NUMBER OF DOMESTIC COMPACT REFRIGERATION PRODUCT
PRODUCTION WORKERS IN 2014—Continued
Trial standard level
Base case
Potential Changes in Domestic Production Workers in
2014* ............................................................................
1
....................
2
(1)–(31)
3
(2)–(31)
4
(2)–(31)
5
(3)–(31)
15–(31)
*DOE presents a range of potential employment impacts. Numbers in parentheses indicate negative numbers.
iv. Built-In Refrigeration Product
Employment Impacts
1,320 U.S. workers manufacturing builtin refrigeration products in 2014. Using
the 2007 Census data and interviews
with manufacturers, DOE estimates that
approximately 94 percent of the built-in
refrigeration products sold in the United
Using the GRIM, DOE estimates that,
in the absence of amended energy
conservation standards, there would be
States are manufactured domestically.
Table V.34 shows the impacts of
amended energy conservation standards
on U.S. production workers in the builtin refrigeration market.
TABLE V.34—POTENTIAL CHANGES IN THE TOTAL NUMBER OF DOMESTIC BUILT-IN REFRIGERATION PRODUCT
PRODUCTION WORKERS IN 2014
Trial standard level
Base case
Total Number of Domestic Production
Workers in 2014 (without changes in
production locations) ............................
Potential Changes in Domestic Production Workers in 2014* ...........................
1
2
3
4
5
1,320
1,320
1,319
1,327
1,331
1,357
........................
0–(1,320)
(1)–(1,320)
7–(1,320)
11–(1,320)
37–(1,320)
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*DOE presents a range of potential employment impacts. Numbers in parentheses indicate negative numbers.
Employment in the built-in
refrigeration market follows a pattern
similar to that seen in the market for
standard-size refrigerator-freezers and
standard-size freezers at lower TSLs. At
TSL 1 and TSL 2, higher prices result
in fewer shipments, and a consequent
reduction in labor expenditures that
more than offsets the additional labor
required to manufacture products with
VIPs. However, at TSL 3 and above, the
use of additional VIPs in built-in
refrigeration products requires enough
additional labor to cause a slight
increase in the number of domestic
production workers. Because built-in
products are high-end products with far
fewer shipments, it is less likely that
manufacturers would choose to move all
production facilities in response to
amended energy conservation
standards. The higher margins and
profit earned in this market also make
it more likely that manufacturers could
earn a return on the investments
required to reach the amended energy
conservation standards and invest in
existing facilities rather than move
production abroad.
c. Impacts on Manufacturing Capacity
Manufacturers indicated that design
changes involving thicker walls or
multiple VIP panels would require
substantial changes to their current
manufacturing process. While these
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technologies would require the
purchase of millions of dollars of
production equipment, most
manufacturers indicated they would
likely be able to make the required
changes in between the announcement
of the final rule and compliance date of
an amended energy conservation
standard. For most product classes, the
design changes and investments
required by the proposed rule are
similar in magnitude to the introduction
of a new product line. Manufacturers
have experience with the design options
involving VIPs, but not at the scale that
would be required if the proposed rule’s
provisions are adopted. The primary
capacity concern of manufacturers is the
ability of their suppliers, particularly
manufacturers of VIPs and more
efficient compressors, to ramp up
production in time to meet the amended
energy conservation standard. DOE
analyzed VIP supply issues in section
IV.B.1.c. Issues associated with supply
of compressors are discussed in section
IV.B.1, above.
d. Impacts on Sub-Group of
Manufacturers
As discussed in section IV.I.1.c, using
average cost assumptions to develop an
industry cash-flow estimate is
inadequate for assessing differential
impacts among manufacturer subgroups.
Small manufacturers, niche equipment
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manufacturers, and manufacturers that
exhibit a cost structure substantially
different from the industry average
could be affected disproportionately.
For this rulemaking, DOE used the
results of the industry characterization
to identify any subgroups of refrigerator
manufacturers that exhibit similar
characteristics different from the
industry as a whole. The only such
subgroup DOE identified was built-in
manufacturers.
However, as discussed previously,
DOE is proposing to establish separate
product classes for built-in products and
is presenting separate analytical results
for those products classes. Therefore,
the MIA results DOE presents for those
product classes already allow DOE to
examine the MIA impacts on this
potential manufacturer subgroup.
Section V.B.2 presents a more detailed
discussion of the results for built-in
product classes.
e. Cumulative Regulatory Burden
While any one regulation may not
impose a significant burden on
manufacturers, the combined effects of
several impending regulations may have
serious consequences for some
manufacturers, groups of manufacturers,
or an entire industry. Assessing the
impact of a single regulation may
overlook this cumulative regulatory
burden. In addition to energy
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conservation standards, other
regulations can significantly affect
manufacturers’ financial health.
Multiple regulations affecting the same
manufacturer can strain profits and can
lead companies to abandon product
lines or markets with lower expected
future returns than competing products.
For these reasons, DOE conducts an
analysis of cumulative regulatory
burden as part of its rulemakings
pertaining to appliance efficiency.
During previous stages of this
rulemaking DOE identified a number of
requirements with which manufacturers
of these refrigeration products must
comply and which take effect within
three years of the anticipated effective
date of the amended standards. The
following section briefly addresses
comments DOE received with respect to
cumulative regulatory burden and
summarizes other key related concerns
manufacturers raised during interviews.
Sub Zero stated that the cumulative
regulatory burden is a serious concern
for appliance manufacturers. Sub Zero
recommended that DOE include the cost
and burden of these upcoming
requirements when assessing
manufacturers’ capacity to meet
proposed new standards. (Sub Zero, No.
40 at p. 9)
DOE notes that it routinely assesses
the cumulative regulatory burden on
manufacturers in its analysis and the
results of this assessment are discussed
in this section of today’s NOPR and in
chapter 12 of the NOPR TSD. The
cumulative regulatory burden section of
the TSD shows that manufacturers of
residential refrigeration products also
have significant market shares of other
products will be affected by either
ongoing or pending rulemakings that
will establish amended energy
conservation standards. These parallel
rulemakings will likely require
manufacturers to comply with amended
standards within three years of the
anticipated compliance date for
residential refrigeration products.
Part of this assessment included
investigating and tracking what
manufacturers expressed during
interviews as one of the most critical
potential elements of regulatory
burden—the near-term possibility of
changes to HFC availability. As stated in
section IV.B.1.b, DOE is prepared to
address this issue by evaluating the
efficiency improvement and trial
standard levels for products using
alternative foam insulation materials, if
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legislation or some other legal
requirements banning HFCs should be
enacted or otherwise effective. A further
complication that DOE tracked was the
use of isobutane refrigerant as a design
option. Isobutane could be used as an
alternative refrigerant to the HFC-based
refrigerants currently used by the
industry. The current limit for an
isobutane charge appears to be sufficient
as a design option only for smaller
products (see the discussion in section
IV.B.1.a).
Several manufacturers also expressed
concern during interviews about the
overall volume of DOE energy
conservation standards with which they
must comply. Most refrigerator
manufacturers also make a full range of
appliances and share engineering and
other resources with these other internal
manufacturing divisions for different
appliances (including certification
testing for regulatory compliance). Many
of these other appliances, such as
kitchen ranges and ovens, clothes
washers, clothes dryers, and microwave
ovens, are also subject to recently
amended or soon-to-be amended
Federal energy conservation standards.
Some of the test procedures for these
other products are also currently being
amended through ongoing rulemakings
that would, if adopted, incorporate
standby and off mode energy
consumption measurements.46
Manufacturers were concerned that the
other products facing amended or new
energy conservation standards would
compete for the same engineering and
financial resources, especially if the
proposed refrigeration product
standards would cause manufacturers to
build new production lines instead of
repurposing existing ones.
While DOE acknowledges that
rulemakings for other covered products
could affect the resources available to
residential refrigeration manufacturers,
DOE has not included manufacturers’
conversion costs related to complying
with other rulemakings as a cash
outflow in the GRIM. This method is
consistent with how DOE treats revenue
generated from sales of those products.
However, DOE addresses the residential
refrigeration manufacturers’ conversion
costs related to complying with other
DOE rulemakings that have compliance
dates falling within three years of the
46 The schedule for all DOE rulemakings can be
found at https://www1.eere.energy.gov/buildings/
appliance_standards/schedule_setting.html.
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anticipated compliance date of this
rulemaking in chapter 12 of the NOPR
TSD. DOE has quantified these other
conversion costs where applicable and
considered those costs in its decision to
propose the levels presented in today’s
rulemaking.
Manufacturers also expressed concern
about the increasing stringency of
international energy efficiency
standards and materials requirements.
Specifically, changing energy standards
in Canada and elsewhere abroad also
increase the regulatory burden on
manufacturers by duplicating testing
requirements. Many manufacturers
would prefer more global
standardization and harmonization of
standards and testing. Variations among
testing requirements often require that
manufacturers refit or redesign test
facilities so that tests tailored for
specific testing requirements can be
performed. The resources expended on
these refits or redesigns could have been
used for new product development.
Examples of European standards that
create additional compliance costs for
manufacturers that compete in Europe
include the Restriction on the use of
Hazardous Substances (RoHS), Waste
Electrical and Electronic Equipment
(WEEE), and the Registration,
Evaluation, Authorization, and
restriction of Chemicals (REACH).
DOE discusses these and other
requirements, and includes the full
details of the cumulative regulatory
burden, in chapter 12 of the NOPR TSD.
3. National Impact Analysis
a. Significance of Energy Savings
To estimate the national energy
savings attributable to potential
standards for refrigeration products,
DOE compared the energy consumption
of these products under the base case to
their anticipated energy consumption
under each TSL. Tables V.35 through
V.38 present DOE’s forecasts of the
national energy savings for each TSL,
which were calculated using the
approach described in section IV.G.
Chapter 10 of the NOPR TSD presents
tables that also show the magnitude of
the energy savings if the savings are
discounted at rates of seven and three
percent. Discounted energy savings
represent a policy perspective in which
energy savings realized farther in the
future are less significant than energy
savings realized in the nearer term.
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TABLE V.35—STANDARD-SIZE REFRIGERATOR-FREEZERS: CUMULATIVE NATIONAL ENERGY SAVINGS IN QUADS
Top-mount
refrigerator-freezers
Bottom-mount
refrigerator-freezers
Side-by-side
refrigerator-freezers
Product classes 1, 1A, 2, 3,
3A, 3I and 6
Product classes 5, 5A, and 5I
Product classes 4, 4I, and 7
Trial standard level
1
2
3
4
5
.....................................................................
.....................................................................
.....................................................................
.....................................................................
.....................................................................
1.62
1.62
2.07
2.49
2.90
0.09
0.09
0.09
0.45
0.65
0.54
0.88
0.88
1.20
1.39
TABLE V.36—STANDARD-SIZE FREEZERS: CUMULATIVE NATIONAL ENERGY SAVINGS IN QUADS
Upright freezers
1
2
3
4
5
Chest freezers
Product classes
8 and 9
Trial standard level
Product classes
10 and 10A
0.43
0.66
0.77
0.86
0.89
0.28
0.36
0.43
0.49
0.56
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
TABLE V.37—COMPACT REFRIGERATION PRODUCTS: CUMULATIVE NATIONAL ENERGY SAVINGS IN QUADS
Compact
refrigerators
Product classes
11, 11A, 12, 13,
13A, 14, and 15
Trial standard level
1
2
3
4
5
Compact
freezers
Product classes
16, 17, 18
0.27
0.34
0.39
0.47
0.50
0.03
0.03
0.04
0.07
0.09
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
TABLE V.38—BUILT-IN REFRIGERATION PRODUCTS: CUMULATIVE NATIONAL ENERGY SAVINGS IN QUADS
Built-in all
refrigerators
Built-in bottom-mount
refrigerator-freezers
Built-in side-by-side
refrigerator-freezers
Built-in upright
freezers
Product class 3A–BI
Product classes 5–BI and
5I–BI
Product classes 4–BI,
4I–BI and 7–BI
Product class 9–BI
Trial standard level
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
1
2
3
4
5
.......................................
.......................................
.......................................
.......................................
.......................................
0.00
0.01
0.01
0.01
0.01
b. Net Present Value of Consumer Costs
and Benefits
DOE estimated the cumulative NPV to
the Nation of the total costs and savings
for consumers that would result from
particular standard levels for
refrigeration products. In accordance
with the OMB’s guidelines on regulatory
analysis (OMB Circular A–4, section E,
September 17, 2003), DOE calculated
NPV using both a 7-percent and a 3percent real discount rate. The 7-percent
rate is an estimate of the average beforetax rate of return on private capital in
the U.S. economy, and reflects the
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returns on real estate and small business
capital as well as corporate capital. DOE
used this discount rate to approximate
the opportunity cost of capital in the
private sector, since recent OMB
analysis has found the average rate of
return on capital to be near this rate. In
addition, DOE used the 3-percent rate to
capture the potential effects of standards
on private consumption (e.g., through
higher prices for products and the
purchase of reduced amounts of energy).
This rate represents the rate at which
society discounts future consumption
flows to their present value. It can be
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0.01
0.01
approximated by the real rate of return
on long-term government debt (i.e.,
yield on Treasury notes minus annual
rate of change in the Consumer Price
Index), which has averaged about 3
percent on a pre-tax basis for the last 30
years.
Tables V.39 through V.46 show the
consumer NPV results for each TSL
DOE considered for refrigeration
products, using both a 7-percent and a
3-percent discount rate. In each case,
the impacts cover the lifetime of
products purchased in 2014–2043. See
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chapter 10 of the NOPR TSD for more
detailed NPV results.
TABLE V.39—CUMULATIVE NET PRESENT VALUE OF CONSUMER BENEFITS FOR STANDARD-SIZE REFRIGERATORFREEZERS, 3-PERCENT DISCOUNT RATE
Top-mount refrigeratorfreezers
Bottom-mount
refrigerator-freezers
Side-by-side
refrigerator-freezers
Product class 1, 1A, 2, 3,
3A, 3I and 6
Product classes 5, 5A,
and 5I
Product classes 4, 4I, and
7
Trial standard level
billion 2009 dollars
1
2
3
4
5
.............................................................................................
.............................................................................................
.............................................................................................
.............................................................................................
.............................................................................................
6.68
6.68
6.00
(1.95)
(14.63)
0.79
0.79
0.79
(3.22)
(7.32)
4.37
3.62
3.62
(2.35)
(7.38)
TABLE V.40—CUMULATIVE NET PRESENT VALUE OF CONSUMER BENEFITS FOR STANDARD-SIZE REFRIGERATORFREEZERS, 7-PERCENT DISCOUNT RATE
Top-mount
refrigerator-freezers
Bottom-mount
refrigerator-freezers
Side-by-side
refrigerator-freezers
Product classes 1, 1A, 2,
3, 3A, 3I and 6
Product classes 5, 5A,
and 5I
Product classes 4, 4I, and
7
Trial standard level
billion 2009 dollars
1
2
3
4
5
.............................................................................................
.............................................................................................
.............................................................................................
.............................................................................................
.............................................................................................
0.85
0.85
(0.32)
(5.36)
(12.86)
0.27
0.27
0.27
(2.43)
(4.95)
1.42
0.46
0.46
(3.26)
(6.26)
TABLE V.41—CUMULATIVE NET PRESENT VALUE OF CONSUMER BENEFITS FOR STANDARD-SIZE FREEZERS, 3-PERCENT
DISCOUNT RATE
Upright freezers
Chest freezers
Product classes
8 and 9
Trial standard level
Product classes
10 and 10A
billion 2009 dollars
1
2
3
4
5
.........................................................................................................................................................................
.........................................................................................................................................................................
.........................................................................................................................................................................
.........................................................................................................................................................................
.........................................................................................................................................................................
3.91
5.42
5.13
4.20
0.67
2.74
2.37
2.75
1.82
(0.16)
TABLE V.42—CUMULATIVE NET PRESENT VALUE OF CONSUMER BENEFITS FOR STANDARD-SIZE FREEZERS, 7-PERCENT
DISCOUNT RATE
Upright freezers
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Chest freezers
Product classes
8 and 9
Trial standard level
Product classes
10 and 10A
billion 2009 dollars
1
2
3
4
5
.......................................................................................................................................................................
.......................................................................................................................................................................
.......................................................................................................................................................................
.......................................................................................................................................................................
.......................................................................................................................................................................
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1.57
1.22
0.55
(1.42)
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0.54
0.59
0.00
(1.21)
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TABLE V.43—CUMULATIVE NET PRESENT VALUE OF CONSUMER BENEFITS FOR COMPACT REFRIGERATION PRODUCTS,
3-PERCENT DISCOUNT RATE
Compact
refrigerators
Product classes
11, 11A, 12, 13,
13A, 14, and 15
Trial standard level
Compact
freezers
Product classes
16, 17, 18
billion 2009 dollars
1
2
3
4
5
.......................................................................................................................................................................
.......................................................................................................................................................................
.......................................................................................................................................................................
.......................................................................................................................................................................
.......................................................................................................................................................................
1.25
0.69
0.82
(0.64)
(4.49)
0.17
0.17
0.14
(0.25)
(0.96)
TABLE V.44—CUMULATIVE NET PRESENT VALUE OF CONSUMER BENEFITS FOR COMPACT REFRIGERATION PRODUCTS,
7-PERCENT DISCOUNT RATE
Compact
refrigerators
Product classes
11, 11A, 12, 13,
13A, 14, and 15
Trial standard level
Compact
freezers
Product classes
16, 17, 18
billion 2009 dollars
1
2
3
4
5
.......................................................................................................................................................................
.......................................................................................................................................................................
.......................................................................................................................................................................
.......................................................................................................................................................................
.......................................................................................................................................................................
0.50
0.18
0.22
(0.59)
(2.68)
0.07
0.07
0.04
(0.19)
(0.60)
TABLE V.45—CUMULATIVE NET PRESENT VALUE OF CONSUMER BENEFITS FOR BUILT-IN REFRIGERATION PRODUCTS,
PERCENT DISCOUNT RATE
Built-in all
refrigerators
Built-in bottom-mount
refrigerator-freezers
Built-in side-by-side
refrigerator-freezers
Built-in upright
freezers
Product class 3A–BI
Product classes 5–BI and
5I–BI
Product classes
4–BI, 4I–BI and
7–BI
3-
Product class
9–BI
Trial standard level
billion 2009 dollars
1
2
3
4
5
...............................
...............................
...............................
...............................
...............................
0.03
0.05
(0.01)
(0.10)
(0.17)
0.02
0.00
0.00
(0.36)
(0.54)
0.04
0.04
(0.43)
(0.43)
(0.83)
0.04
0.04
(0.02)
(0.02)
(0.07)
TABLE V.46—CUMULATIVE NET PRESENT VALUE OF CONSUMER BENEFITS FOR BUILT-IN REFRIGERATION PRODUCTS,
PERCENT DISCOUNT RATE
7-
Built-in all refrigerators
(3A–BI)
Built-in bottom-mount
refrigerator-freezers
Built-in side-by-side
refrigerator-freezers
Built-in upright freezers
(9–BI)
Product class 3A–BI
Product classes 5–BI and
5I–BI
Product classes
4–BI, 4I–BI and
7–BI
Product class
9–BI
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Trial standard level
billion 2009 dollars
1
2
3
4
5
...............................
...............................
...............................
...............................
...............................
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c. Indirect Impacts on Employment
DOE develops estimates of the
indirect employment impacts of
potential standards on the economy in
general. As discussed above, DOE
expects amended energy conservation
standards for refrigeration products to
reduce energy bills for consumers and
the resulting net savings to be redirected
to other forms of economic activity.
These expected shifts in spending and
economic activity could affect the
demand for labor. As described in
section IV.J, above, to estimate these
59553
effects DOE used an input/output model
of the U.S. economy. Table V.47
presents the estimated net indirect
employment impacts in 2020 and 2043
for the TSLs that DOE considered in this
rulemaking. Chapter 13 of the NOPR
TSD presents more detailed results.
TABLE V.47—NET INCREASE IN JOBS FROM INDIRECT EMPLOYMENT EFFECTS UNDER REFRIGERATION PRODUCT TSLS
TSL 1
TSL 2
TSL 3
TSL 4
TSL 5
thousands
Standard-Size Refrigerator-Freezers:
2020 ..............................................................................
2043 ..............................................................................
Standard-Size Freezers:
2020 ..............................................................................
2043 ..............................................................................
Compact Refrigeration Products:
2020 ..............................................................................
2043 ..............................................................................
Built-In Refrigeration Products:
2020 ..............................................................................
2043 ..............................................................................
The input/output model suggests that
today’s proposed standards are likely to
increase the net demand for labor in the
economy. However, the model suggests
that the projected gains are very small
relative to total national employment
(currently approximately 120 million).
Moreover, neither the BLS data nor the
input/output model DOE uses includes
the quality or wage level of the jobs.
Therefore, because the analysis
indicates an increased demand for labor
would likely result from the amended
energy conservation standards under
consideration in this rulemaking, DOE
has tentatively concluded that the
proposed standards are likely to
produce employment benefits sufficient
to offset fully any adverse impacts on
employment in the manufacturing
industry for the refrigeration products
that are the subject of this rulemaking.
4. Impact on Utility or Performance of
Products
As presented in section III.D.1.d of
this notice, DOE concluded that none of
1.30
10.99
1.07
12.05
0.74
13.49
¥2.87
12.95
¥7.16
10.34
0.72
4.34
0.69
5.79
0.69
5.79
0.18
6.77
¥0.97
5.80
0.46
1.24
0.43
1.26
0.49
1.44
0.29
1.21
¥0.45
0.14
0.02
0.10
0.01
0.13
¥0.10
0.08
¥0.18
0.01
¥0.31
¥0.13
the TSLs considered in this notice
would substantially reduce the utility or
performance of the products under
consideration in this rulemaking.
However, manufacturers may reduce the
availability of features that increase
energy use, such as multiple drawers.
Manufacturers currently offer
refrigeration products that meet or
exceed the proposed standards for most
of the product classes. (42 U.S.C.
6295(o)(2)(B)(i)(IV))
5. Impact of Any Lessening of
Competition
DOE has also considered any
lessening of competition that is likely to
result from amended standards. The
Attorney General determines the
impact, if any, of any lessening of
competition likely to result from a
proposed standard, and transmits such
determination to the Secretary, together
with an analysis of the nature and
extent of such impact. (42 U.S.C.
6295(o)(2)(B)(i)(V) and (B)(ii))
To assist the Attorney General in
making such determination, DOE has
provided DOJ with copies of this NOPR
and the TSD for review. DOE will
consider DOJ’s comments on the
proposed rule in preparing the final
rule, and DOE will publish and respond
to DOJ’s comments in that document.
6. Need of the Nation to Conserve
Energy
An improvement in the energy
efficiency of the products subject to
today’s rule is likely to improve the
security of the Nation’s energy system
by reducing overall demand for energy.
Reduced electricity demand may also
improve the reliability of the electricity
system. As a measure of this reduced
demand, Table V.48 presents the
estimated reduction in generating
capacity in 2043 for the TSLs that DOE
considered in this rulemaking.
TABLE V.48—REDUCTION IN ELECTRIC GENERATING CAPACITY IN 2043 UNDER REFRIGERATION PRODUCT TSLS
TSL 1
TSL 2
TSL 3
TSL 4
TSL 5
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Gigawatts
Standard-Size Refrigerator-Freezers .........................
Standard-Size Freezers .............................................
Compact Refrigeration Products ................................
Built-In Refrigeration Products ...................................
DOE used NEMS–BT to assess the
impacts on electricity prices of the
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0.740
0.271
0.019
2.63
0.740
0.324
0.027
reduced need for new electric power
plants and infrastructure projected to
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1.25
0.383
0.054
4.23
1.42
0.475
0.067
5.07
1.53
0.506
0.080
result from standards. The projected
impacts on prices, and their value to
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electricity consumers, are presented in
chapter 14 and chapter 10, respectively,
of the NOPR TSD. Although the
aggregate benefits for all electricity users
are potentially large, there may be
negative effects on the actors involved
in electricity supply. Because there is
uncertainty about the extent to which
the calculated impacts from reduced
electricity prices would be a transfer
from the actors involved in electricity
supply to electricity consumers, DOE
has concluded that, at present, it should
not assign a heavy weight to this factor
in considering the economic
justification of standards on
refrigeration products.
Energy savings from amended
standards for refrigeration products
could also produce environmental
benefits in the form of reduced
emissions of air pollutants and
greenhouse gases associated with
electricity production. Table V.49
provides DOE’s estimate of cumulative
CO2, NOX, and Hg emissions reductions
projected to result from the TSLs
considered in this rulemaking. DOE
reports annual CO2, NOX, and Hg
emissions reductions for each TSL in
chapter 15 of the NOPR TSD.
As discussed in section IV.M, DOE
did not report SO2 emissions reductions
from power plants because there is
uncertainty about the effect of energy
conservation standards on the overall
level of SO2 emissions in the United
States due to SO2 emissions caps. DOE
also did not include NOX emissions
reduction from power plants in States
subject to CAIR because an energy
conservation standard would not affect
the overall level of NOX emissions in
those States due to the emissions caps
mandated by CAIR.
TABLE V.49—SUMMARY OF EMISSIONS REDUCTION ESTIMATED FOR REFRIGERATION PRODUCT TSLS (CUMULATIVE FOR
2014 THROUGH 2043)
TSL 1
Standard-Size Refrigerator-Freezers:
CO2 (Mt) .............................................................
NOX (kt) ..............................................................
Hg (t) ...................................................................
Standard-Size Freezers:
CO2 (Mt) .............................................................
NOX (kt) ..............................................................
Hg (t) ...................................................................
Compact Refrigeration Products:
CO2 (Mt) .............................................................
NOX (kt) ..............................................................
Hg (t) ...................................................................
Built-In Refrigeration Products:
CO2 (Mt) .............................................................
NOX (kt) ..............................................................
Hg (t) ...................................................................
As part the analysis for this proposed
rule, DOE estimated monetary benefits
likely to result from the reduced
emissions of CO2 and NOX that DOE
estimated for each of the TSLs
considered. As discussed in section
IV.M, DOE used values for the SCC
developed by an interagency process.
The four values for CO2 emissions
reductions resulting from that process
(expressed in 2007$) are $4.7/ton (the
average value from a distribution that
uses a 5-percent discount rate), $21.4/
TSL 2
TSL 3
TSL 4
TSL 5
154
124
0.79
177
142
0.91
208
168
1.07
283
228
1.45
338
272
1.73
48
39
0.24
69
55
0.34
81
65
0.41
92
74
0.47
99
79
0.50
20
16
0.10
24
19
0.12
28
23
0.15
35
28
0.19
39
31
0.21
1.23
0.99
0.01
1.79
1.44
0.01
3.58
2.88
0.02
4.45
3.58
0.02
5.32
4.28
0.03
ton (the average value from a
distribution that uses a 3-percent
discount rate), $35.1/ton (the average
value from a distribution that uses a 2.5percent discount rate), and $64.9/ton
(the 95th-percentile value from a
distribution that uses a 3-percent
discount rate). These values correspond
to the value of emission reductions in
2010; the values for later years are
higher due to increasing damages as the
magnitude of climate change increases.
Table V.50 through Table V.53
present the global values of CO2
emissions reductions at each TSL. For
each of the four cases, DOE calculated
a present value of the stream of annual
values using the same discount rate as
was used in the studies upon which the
dollar-per-ton values are based. DOE
calculated domestic values as a range
from 7 percent to 23 percent of the
global values, and these results are
presented in Table V.54 through Table
V.57.
TABLE V.50—STANDARD-SIZE REFRIGERATOR-FREEZERS: ESTIMATES OF GLOBAL PRESENT VALUE OF CO2 EMISSIONS
REDUCTION IN 2014–2043 UNDER TRIAL STANDARD LEVELS
Million 2009$
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
TSL
1
2
3
4
5
5% discount rate,
average *
3% discount rate,
average *
526
605
713
970
1,160
2,696
3,104
3,653
4,975
5,947
.......................................................................................................
.......................................................................................................
.......................................................................................................
.......................................................................................................
.......................................................................................................
2.5% discount
rate, average *
4,570
5,261
6,192
8,432
10,080
3% discount rate,
95th
percentile *
8,223
9,465
11,140
15,170
18,135
* Columns are labeled by the discount rate used to calculate the SCC and whether it is an average value or drawn from a different part of the
distribution. Values presented in the table are based on escalating 2007$ to 2009$ for consistency with other values presented in this notice, and
incorporate the escalation of the SCC over time.
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TABLE V.51—STANDARD-SIZE FREEZERS: ESTIMATES OF GLOBAL PRESENT VALUE OF CO2 EMISSIONS REDUCTION IN
2014–2043 UNDER TRIAL STANDARD LEVELS
Million 2009$
TSL
1
2
3
4
5
5% discount
rate, average *
3% discount
rate, average *
2.5% discount
rate, average *
164
234
277
314
337
840
1,205
1,421
1,615
1,733
3% discount
rate, 95th
percentile *
1,425
2,043
2,409
2,738
2,938
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
2,562
3,673
4,332
4,923
5,283
* Columns are labeled by the discount rate used to calculate the SCC and whether it is an average value or drawn from a different part of the
distribution. Values presented in the table are based on escalating 2007$ to 2009$ for consistency with other values presented in this notice, and
incorporate the escalation of the SCC over time.
TABLE V.52—COMPACT REFRIGERATION PRODUCTS: ESTIMATES OF GLOBAL PRESENT VALUE OF CO2 EMISSIONS
REDUCTION IN 2014–2043 UNDER TRIAL STANDARD LEVELS
Million 2009$
TSL
1
2
3
4
5
5% discount
rate, average *
3% discount
rate, average *
2.5% discount
rate, average *
65
78
93
117
130
333
400
475
598
665
3% discount
rate, 95th
percentile *
564
678
804
1,013
1,126
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
1,015
1,220
1,448
1,823
2,029
* Columns are labeled by the discount rate used to calculate the SCC and whether it is an average value or drawn from a different part of the
distribution. Values presented in the table are based on escalating 2007$ to 2009$ for consistency with other values presented in this notice, and
incorporate the escalation of the SCC over time.
TABLE V.53—BUILT-IN REFRIGERATION PRODUCTS: ESTIMATES OF GLOBAL PRESENT VALUE OF CO2 EMISSIONS
REDUCTION IN 2014–2043 UNDER TRIAL STANDARD LEVELS
Million 2009$
TSL
1
2
3
4
5
5% discount
rate, average *
3% discount
rate, average *
2.5% discount
rate, average *
4
6
12
15
18
22
31
63
78
93
3% discount
rate, 95th
percentile *
37
53
106
132
158
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
66
96
191
238
284
* Columns are labeled by the discount rate used to calculate the SCC and whether it is an average value or drawn from a different part of the
distribution. Values presented in the table are based on escalating 2007$ to 2009$ for consistency with other values presented in this notice, and
incorporate the escalation of the SCC over time.
TABLE V.54—STANDARD-SIZE REFRIGERATOR-FREEZERS: ESTIMATES OF DOMESTIC PRESENT VALUE OF CO2 EMISSIONS
REDUCTION IN 2014–2043 UNDER TRIAL STANDARD LEVELS
Million 2009$ *
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
TSL
1
2
3
4
5
.........................................
.........................................
.........................................
.........................................
.........................................
5% discount rate,
average **
37
42
50
68
81
to
to
to
to
to
121
139
164
223
267
3% discount rate,
verage **
...........................
...........................
...........................
...........................
...........................
189
217
256
348
416
to
to
to
to
to
2.5% discount rate,
average **
620 .........................
714 .........................
840 .........................
1,144 ......................
1,368 ......................
320
368
433
590
706
to
to
to
to
to
1,051
1,210
1,424
1,939
2,318
......................
......................
......................
......................
......................
3% discount rate, 95th
percentile **
576 to 1,891.
663 to 2,177.
780 to 2,562.
1,062 to 3,489.
1,269 to 4,171.
* Domestic values are presented as a range between 7% and 23% of the global values.
** Columns are labeled by the discount rate used to calculate the SCC and whether it is an average value or drawn from a different part of the
distribution. Values presented in the table are based on escalating 2007$ to 2009$ for consistency with other values presented in this notice, and
incorporate the escalation of the SCC over time.
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TABLE V.55—STANDARD-SIZE FREEZERS: ESTIMATES OF DOMESTIC PRESENT VALUE OF CO2 EMISSIONS REDUCTION IN
2014–2043 UNDER TRIAL STANDARD LEVELS
Million 2009$ *
TSL
1
2
3
4
5
.........................................
.........................................
.........................................
.........................................
.........................................
5% discount rate,
average **
11
16
19
22
24
to
to
to
to
to
38
54
64
72
78
3% discount rate,
average **
.............................
.............................
.............................
.............................
.............................
2.5% discount rate,
average **
59 to 193 ...........................
84 to 277 ...........................
99 to 327 ...........................
113 to 371 .........................
121 to 398 .........................
100
143
169
192
206
to
to
to
to
to
328
470
554
630
676
.........................
.........................
.........................
.........................
.........................
3% discount rate, 95th
percentile **
179
257
303
345
370
to
to
to
to
to
589.
845.
996.
1,132.
1,215.
* Domestic values are presented as a range between 7% and 23% of the global values.
** Columns are labeled by the discount rate used to calculate the SCC and whether it is an average value or drawn from a different part of the
distribution. Values presented in the table are based on escalating 2007$ to 2009$ for consistency with other values presented in this notice, and
incorporate the escalation of the SCC over time.
TABLE V.56—COMPACT REFRIGERATION PRODUCTS: ESTIMATES OF DOMESTIC PRESENT VALUE OF CO2 EMISSIONS
REDUCTION IN 2014–2043 UNDER TRIAL STANDARD LEVELS
Million 2009$ *
TSL
1
2
3
4
5
.........................................
.........................................
.........................................
.........................................
.........................................
5% discount rate,
average **
5
5
6
8
9
to
to
to
to
to
15
18
21
27
30
3% discount rate,
average **
...............................
...............................
...............................
...............................
...............................
23
28
33
42
47
to
to
to
to
to
2.5% discount rate,
average **
77 .............................
92 .............................
109 ...........................
137 ...........................
153 ...........................
39
47
56
71
79
to
to
to
to
to
130
156
185
233
259
...........................
...........................
...........................
...........................
...........................
3% discount rate, 95th
percentile **
71 to 233.
85 to 281.
101 to 333.
128 to 419.
142 to 467.
* Domestic values are presented as a range between 7% and 23% of the global values.
** Columns are labeled by the discount rate used to calculate the SCC and whether it is an average value or drawn from a different part of the
distribution. Values presented in the table are based on escalating 2007$ to 2009$ for consistency with other values presented in this notice, and
incorporate the escalation of the SCC over time.
TABLE V.57—BUILT-IN REFRIGERATION PRODUCTS: ESTIMATES OF DOMESTIC PRESENT VALUE OF CO2 EMISSIONS
REDUCTION IN 2014–2043 UNDER TRIAL STANDARD LEVELS
Million 2009$ *
TSL
1
2
3
4
5
.........................................
.........................................
.........................................
.........................................
.........................................
5% discount rate,
average**
0
0
1
1
1
to
to
to
to
to
1
1
3
4
4
3% discount rate,
average**
.................................
.................................
.................................
.................................
.................................
2
2
4
5
7
to
to
to
to
to
2.5% discount rate,
average**
5 .................................
7 .................................
14 ...............................
18 ...............................
21 ...............................
3 to 8 .................................
4 to 12 ...............................
7 to 24 ...............................
9 to 30 ...............................
11 to 36 .............................
3% discount rate, 95th
percentile**
5 to 15.
7 to 22.
13 to 43.
17 to 55.
20 to 65.
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
* Domestic values are presented as a range between 7% and 23% of the global values.
** Columns are labeled by the discount rate used to calculate the SCC and whether it is an average value or drawn from a different part of the
distribution. Values presented in the table are based on escalating 2007$ to 2009$ for consistency with other values presented in this notice, and
incorporate the escalation of the SCC over time.
DOE is well aware that scientific and
economic knowledge about the
contribution of CO2 and other GHG
emissions to changes in the future
global climate and the potential
resulting damages to the world economy
continues to evolve rapidly. Thus, any
value placed in this rulemaking on
reducing CO2 emissions is subject to
change. DOE, together with other
Federal agencies, will continue to
review various methodologies for
estimating the monetary value of
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reductions in CO2 and other GHG
emissions. This ongoing review will
consider the comments on this subject
that are part of the public record for this
and other rulemakings, as well as other
methodological assumptions and issues.
However, consistent with DOE’s legal
obligations, and taking into account the
uncertainty involved with this
particular issue, DOE has included in
this NOPR the most recent values and
analyses resulting from the ongoing
interagency review process.
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DOE also estimated a range for the
cumulative monetary value of the
economic benefits associated with NOX
emissions reductions anticipated to
result from amended standards for
refrigeration products. The dollar-perton values that DOE used are discussed
in section IV.M. Table V.58 presents the
cumulative present values for each TSL
calculated using seven-percent and
three-percent discount rates.
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TABLE V.58—ESTIMATES OF PRESENT VALUE OF NOX EMISSIONS REDUCTION IN 2014–2043 UNDER REFRIGERATION
PRODUCT TRIAL STANDARD LEVELS
TSL 1
TSL 2
TSL 3
TSL 4
TSL 5
million 2009$
Standard-Size Refrigerator-Freezers:
Using 7% discount rate.
Using 3% discount rate.
Standard-Size Freezers:
Using 7% discount rate.
Using 3% discount rate.
Compact Refrigeration
Products:
Using 7% discount rate.
Using 3% discount rate.
Built-In Refrigeration
Products:
Using 7% discount rate.
Using 3% discount rate.
11 to 117 ...................
13 to 135 ...................
15 to 159 ...................
21 to 217 ...................
25 to 260.
27 to 278 ...................
31 to 320 ...................
37 to 376 ...................
50 to 513 ...................
60 to 614.
3.5 to 36 ....................
5.0 to 52 ....................
5.9 to 61 ....................
6.8 to 69 ....................
7.3 to 75.
8.4 to 86 ....................
12 to 123 ...................
14 to 146 ...................
16 to 166 ...................
17 to 178.
1.3 to 13 ....................
1.5 to 16 ....................
1.8 to 19 ....................
2.3 to 24 ....................
2.7 to 28.
3.3 to 33 ....................
3.9 to 40 ....................
4.7 to 48 ....................
5.9 to 60 ....................
6.6 to 68.
0.1 to 0.9 ...................
0.1 to 1.4 ...................
0.3 to 2.7 ...................
0.3 to 3.4 ...................
0.4 to 4.0.
0.2 to 2.2 ...................
0.3 to 3.2 ...................
0.6 to 6.5 ...................
0.8 to 8.0 ...................
0.9 to 9.6.
The NPV of the monetized benefits
associated with emissions reductions
can be viewed as a complement to the
NPV of the consumer savings calculated
for each TSL considered in this
rulemaking. Table V.59 shows an
example of the calculation of the
combined NPV including benefits from
emissions reductions for the case of TSL
3 for standard-size refrigerator-freezers.
Table V.60 and Table V.61 present the
NPV values that would result if DOE
were to add the estimates of the
potential economic benefits resulting
from reduced CO2 and NOX emissions
in each of four valuation scenarios to
the NPV of consumer savings calculated
for each TSL considered in this
rulemaking, at both a seven-percent and
three-percent discount rate. The CO2
values used in the columns of each table
correspond to the four scenarios for the
valuation of CO2 emission reductions
presented in section IV.M.
TABLE V.59—ADDING NET PRESENT VALUE OF CONSUMER SAVINGS TO PRESENT VALUE OF MONETIZED BENEFITS FROM
CO2 AND NOX EMISSIONS REDUCTIONS AT TSL 3 FOR STANDARD-SIZE REFRIGERATOR-FREEZERS
Present value
billion 2009$
Category
Benefits:
Operating Cost Savings .........................................................................................................................
13.62
34.75
0.713
3.65
6.19
11.14
0.087
0.206
CO2 Reduction Monetized Value (at $4.7/Metric Ton)* .........................................................................
CO2 Reduction Monetized Value (at $21.4/Metric Ton)* .......................................................................
CO2 Reduction Monetized Value (at $35.1/Metric Ton)* .......................................................................
CO2 Reduction Monetized Value (at $64.9/Metric Ton)* .......................................................................
NOX Reduction Monetized Value (at $2,519/Ton)* ...............................................................................
Total Monetary Benefits** ...............................................................................................................
7
3
5
3
2.5
3
7
3
17.36
38.61
7
3
4.15
14.26
Net Benefits/Costs:
Including CO2 and NOX** .......................................................................................................................
7
3
13.21
24.35
Costs:
Total Incremental Installed Costs ...........................................................................................................
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Discount rate
(in percent)
7
3
* These values represent global values (in 2007$) of the social cost of CO2 emissions in 2010 under several scenarios. The values of $4.7,
$21.4, and $35.1 per ton are the averages of SCC distributions calculated using 5%, 3%, and 2.5% discount rates, respectively. The value of
$64.9 per ton represents the 95th percentile of the SCC distribution calculated using a 3% discount rate. See section IV.M for details. The value
for NOX (in 2009$) is the average of the low and high values used in DOE’s analysis.
** Total Monetary Benefits for both the 3% and 7% cases utilize the central estimate of social cost of CO2 emissions calculated at a 3% discount rate, which is equal to $21.4/ton in 2010 (in 2007$).
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TABLE V.60—ESTIMATES OF ADDING NET PRESENT VALUE OF CONSUMER SAVINGS (AT 7% DISCOUNT RATE) TO NET
PRESENT VALUE OF MONETIZED BENEFITS FROM CO2 AND NOX EMISSIONS REDUCTIONS AT TRIAL STANDARD LEVELS FOR REFRIGERATION PRODUCTS
Consumer NPV at 7% discount rate added with:
SCC value of
$4.7/metric ton
CO2* and low
value for NOX**
billion 2009$
TSL
1
2
3
4
5
...............................................................................................
...............................................................................................
...............................................................................................
...............................................................................................
...............................................................................................
SCC value of
$21.4/metric ton
CO2* and medium
value for NOX**
billion 2009$
SCC value of
$35.1/metric ton
CO2* and Medium
Value for NOX**
billion 2009$
9.28
8.94
7.90
(4.43)
(22.33)
11.98
12.24
11.81
0.62
(16.47)
6.07
5.03
3.27
(10.43)
(29.30)
SCC value of
$64.9/metric ton
CO2* and High
Value for NOX**
billion 2009$
17.33
18.75
19.52
10.60
(4.86)
* These label values represent the global SCC of CO2 in 2010, in 2007$. Their present values have been calculated with scenario-consistent
discount rates. See section IV.M for a discussion of the derivation of these values.
** Low Value corresponds to $447 per ton of NOX emissions. Medium Value corresponds to $2,519 per ton of NOX emissions. High Value corresponds to $4,591 per ton of NOX emissions.
TABLE V.61—ESTIMATES OF ADDING NET PRESENT VALUE OF CONSUMER SAVINGS (AT 3% DISCOUNT RATE) TO NET
PRESENT VALUE OF MONETIZED BENEFITS FROM CO2 AND NOX EMISSIONS REDUCTIONS AT TRIAL STANDARD LEVELS FOR REFRIGERATION PRODUCTS
Consumer NPV at 3% discount rate added with:
SCC value of
$4.7/metric ton
CO2* and low
value for NOX**
billion 2009$
TSL
1
2
3
4
5
...............................................................................................
...............................................................................................
...............................................................................................
...............................................................................................
...............................................................................................
SCC value of
$21.4/metric ton
CO2* and medium
value for NOX**
billion 2009$
SCC value of
$35.1/metric ton
CO2* and Medium
Value for NOX**
billion 2009$
24.14
25.09
24.72
4.40
(26.96)
26.85
28.39
28.62
9.45
(21.09)
20.82
21.04
19.93
(1.80)
(34.16)
SCC value of
$64.9/metric ton
CO2* and High
Value for NOX**
billion 2009$
32.30
35.04
36.49
19.65
(9.25)
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
* These label values represent the global SCC of CO2 in 2010, in 2007$. Their present values have been calculated with scenario-consistent
discount rates. See section IV.M for a discussion of the derivation of these values.
** Low Value corresponds to $447 per ton of NOX emissions. Medium Value corresponds to $2,519 per ton of NOX emissions. High Value corresponds to $4,591 per ton of NOX emissions.
Although adding the value of
consumer savings to the values of
emission reductions provides a valuable
perspective, two issues should be
considered. First, the national operating
savings are domestic U.S. consumer
monetary savings that occur as a result
of market transactions while the value
of CO2 reductions is based on a global
value. Second, the assessments of
operating cost savings and CO2 savings
are performed with different methods
that use quite different time frames for
analysis. The national operating cost
savings is measured for the lifetime of
refrigeration products shipped in 2014–
2043. The SCC values, on the other
hand, reflect the present value of all
future climate-related impacts resulting
from the emission of one ton of carbon
dioxide in each year. These impacts go
well beyond 2100.
7. Other Factors
The Secretary, in determining
whether a standard is economically
justified, may consider any other factors
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that he deems to be relevant. (42 U.S.C.
6295(o)(2)(B)(i)(VI))) DOE is aware of
pending legislation that proposes to
phase out substances with significant
GWP and that HFCs are included in the
list of substances to be phased out. DOE
recognizes the significance that such
legislation would have to the
refrigeration products industry and the
impact it would have on the ability of
manufacturers to meet energy
conservation standards. Given the
uncertainty regarding such legislation,
however, DOE did not factor the impact
of potential HFC limitations in
developing the proposed levels
presented in today’s NOPR.
C. Proposed Standards
When considering proposed
standards, the new or amended energy
conservation standard that DOE adopts
for any type (or class) of covered
product shall be designed to achieve the
maximum improvement in energy
efficiency that the Secretary determines
is technologically feasible and
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economically justified. (42 U.S.C.
6295(o)(2)(A)) In determining whether a
standard is economically justified, the
Secretary must determine whether the
benefits of the standard exceed its
burdens to the greatest extent
practicable, in light of the seven
statutory factors discussed previously.
(42 U.S.C. 6295(o)(2)(B)(i)) The new or
amended standard must also ‘‘result in
significant conservation of energy.’’ (42
U.S.C. 6295(o)(3)(B))
For today’s NOPR, DOE considered
the impacts of standards at each trial
standard level, beginning with the
maximum technologically feasible level,
to determine whether that level was
economically justified. Where the maxtech level was not justified, DOE then
considered the next most efficient level
and undertook the same evaluation until
it reached the most efficient level that
is both technologically feasible and
economically justified and saves a
significant amount of energy.
For ease of presentation, DOE
separately discusses the benefits and/or
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burdens of each trial standard level for
standard-size refrigerator-freezers,
standard-size freezers, compact
refrigeration products, and built-in
refrigeration products. To aid the reader
as DOE discusses the benefits and/or
burdens of each trial standard level,
tables present a summary of the results
of DOE’s quantitative analysis for each
TSL.
In addition to the quantitative results
presented in the tables, DOE also
considers other burdens and benefits
that affect economic justification. These
include the impacts on identifiable
subgroups of consumers, such as lowincome households and seniors, who
may be disproportionately affected by a
national standard. Section V.B.1
presents the estimated impacts of each
TSL for these subgroups.
DOE notes that the proposed
standards set forth in the Joint
Comments were also carefully
considered by the agency. These
suggested standards, along with the
comments from all interested parties
and the agency’s analytical work
developed in preparation of today’s
NOPR, were considered during the
development of the standards being
proposed today. DOE is giving serious
consideration to these suggested
standards as well as alternative
standards that differ from them. As with
other aspects of this proposal, the
agency solicits comments from
interested parties on these proposed
standards as well as any other issues
commenters believe merit
consideration.
DOE also notes that the economics
literature provides a wide-ranging
discussion of how consumers trade off
upfront costs and energy savings in the
absence of government intervention.
Much of this literature attempts to
explain why consumers appear to
undervalue energy efficiency
improvements. This undervaluation
suggests that regulation that promotes
energy efficiency can produce
significant net private gains (as well as
producing social gains by, for example,
reducing pollution). There is evidence
that consumers undervalue future
energy savings as a result of (1) A lack
of information, (2) a lack of sufficient
savings to warrant delaying or altering
purchases (e.g. an inefficient ventilation
fan in a new building or the delayed
replacement of a water pump), (3)
inconsistent (e.g. excessive short-term)
weighting of future energy cost savings
relative to available returns on other
investments, (4) computational or other
difficulties associated with the
evaluation of relevant tradeoffs, and (5)
a divergence in incentives (e.g. renter
versus owner; builder v. purchaser).
Other literature indicates that with less
than perfect foresight and a high degree
of uncertainty about the future,
consumers may trade off these types of
investments at a higher than expected
rate between current consumption and
uncertain future energy cost savings.
While DOE is not prepared at present to
provide a fuller quantifiable framework
for this discussion at this time, DOE
seeks comments on how to assess these
possibilities.
1. Standard-Size Refrigerator-Freezers
Table V.62 presents a summary of the
quantitative impacts estimated for each
TSL for standard-size refrigeratorfreezers. The efficiency levels contained
in each TSL are described in section
V.A.
TABLE V.62—SUMMARY OF RESULTS FOR STANDARD-SIZE REFRIGERATOR-FREEZERS
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Category
TSL 1
TSL 2
TSL 3
TSL 4
National Energy Savings
(quads).
NPV of Consumer Benefits
(2009$ billion):
3% discount rate .................
7% discount rate .................
Industry Impacts:
Standard-Size RefrigeratorFreezers:
Industry NPV (2009$
million).
Industry NPV (%
change).
Cumulative Emissions Reduction:
CO2 (Mt) ..............................
NOX (kt) ..............................
Hg (t) ...................................
Value of Cumulative Emissions
Reduction:
CO2 (2009$ billion)* ............
NOX—3% discount rate
(2009$ million).
NOX—7% discount rate
(2009$ million).
Mean LCC Savings** (2009$):
Top-Mount RefrigeratorFreezers.
Bottom-Mount RefrigeratorFreezers.
Side-by-Side RefrigeratorFreezers.
Median PBP (years):
Top-Mount RefrigeratorFreezers
Bottom-Mount RefrigeratorFreezers.
2.25 ........................
2.59 ........................
3.05 ........................
4.14 ........................
4.94
11.83 ......................
2.53 ........................
11.08 ......................
1.58 ........................
10.40 ......................
0.41 ........................
(7.51) .....................
(11.05) ...................
(29.33)
(24.08)
(84.8) to (301.7) .....
(175.9) to (459.8) ...
(287.5) to (662.1) ...
(643.0) to (1,496.8)
(828.9) to (2,154.7)
(2.7) to (9.5) ...........
(5.5) to (14.5) .........
(9.1) to (20.9) .........
(20.3) to (47.2) .......
(26.1) to (67.9)
154 .........................
124 .........................
0.79 ........................
177 .........................
142 .........................
0.91 ........................
208 .........................
168 .........................
1.07 ........................
283 .........................
228 .........................
1.45 ........................
338
272
1.73
0.53 to 8.22 ...........
27 to 278 ...............
0.61 to 9.47 ...........
31 to 320 ...............
0.71 to 11.14 .........
37 to 376 ...............
0.97 to 15.17 .........
50 to 513 ...............
1.16 to 18.14
60 to 614
11 to 117 ...............
13 to 135 ...............
15 to 159 ...............
21 to 217 ...............
25 to 260
29 ...........................
29 ...........................
22 ...........................
(37) ........................
(133)
19 ...........................
19 ...........................
19 ...........................
(79) ........................
(180)
53 ...........................
37 ...........................
37 ...........................
(55) ........................
(134)
9.2 ..........................
9.2 ..........................
10.9 ........................
15.4 ........................
20.5
4.9 ..........................
4.9 ..........................
4.9 ..........................
24.8 ........................
29.0
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TABLE V.62—SUMMARY OF RESULTS FOR STANDARD-SIZE REFRIGERATOR-FREEZERS—Continued
Category
TSL 1
TSL 2
TSL 3
TSL 4
TSL 5
Side-by-Side RefrigeratorFreezers.
Distribution of Consumer LCC
Impacts:
Top-Mount RefrigeratorFreezers:
Net Cost (%) ................
No Impact (%) .............
Net Benefit (%) ............
Bottom-Mount RefrigeratorFreezers:
Net Cost (%) ................
No Impact (%) .............
Net Benefit (%) ............
Side-by-Side RefrigeratorFreezers:
Net Cost (%) ................
No Impact (%) .............
Net Benefit (%) ............
Generation Capacity Reduction
(GW).†
Employment Impacts:
Total Potential Changes in
Domestic Production
Workers in 2014 (thousands).
Indirect Domestic Jobs
(thousands).†
4.8 ..........................
10.9 ........................
10.9 ........................
18.6 ........................
22.6
42.3 ........................
8.1 ..........................
49.6 ........................
42.3 ........................
8.1 ..........................
49.6 ........................
54.9 ........................
0.0 ..........................
45.1 ........................
73.8 ........................
0.0 ..........................
26.2 ........................
85.4
0.0
14.6
4.5 ..........................
67.8 ........................
27.7 ........................
4.5 ..........................
67.8 ........................
27.7 ........................
4.5 ..........................
67.8 ........................
27.7 ........................
88.2 ........................
0.0 ..........................
11.8 ........................
93.3
0.0
6.7
7.3 ..........................
36.9 ........................
55.8 ........................
2.28 ........................
50.8 ........................
0.0 ..........................
49.2 ........................
2.63 ........................
50.8 ........................
0.0 ..........................
49.2 ........................
3.10 ........................
77.7 ........................
0.0 ..........................
22.3 ........................
4.23 ........................
86.2
0.0
13.9
5.07
(0.22) to (8.52) .......
(0.26) to (8.52) .......
(0.21) to (8.52) .......
(0.28) to (8.52) .......
(0.43) to (8.52)
10.99 ......................
12.05 ......................
13.49 ......................
12.95 ......................
10.34
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Parentheses indicate negative (¥) values.
* Range of the economic value of CO2 reductions is based on estimates of the global benefit of reduced CO2 emissions.
** For LCCs, a negative value means an increase in LCC by the amount indicated.
† Changes in 2043.
DOE first considered TSL 5, which
represents the max-tech efficiency
levels. TSL 5 would save 4.94 quads of
energy, an amount DOE considers
significant. Under TSL 5, the NPV of
consumer benefit would be –$24.08
billion, using a discount rate of 7
percent, and –$29.33 billion, using a
discount rate of 3 percent.
The cumulative emissions reductions
at TSL 5 are 338 Mt of CO2, 272 kt of
NOX, and 1.73 t of Hg. The estimated
monetary value of the cumulative CO2
emissions reductions at TSL 5 ranges
from $1.16 billion to $18.14 billion.
Total generating capacity in 2043 is
estimated to decrease by 5.07 GW under
TSL 5.
At TSL 5, the average LCC impact is
a cost (LCC increase) of $133 for topmount refrigerator-freezers, a cost of
$180 for bottom-mount refrigeratorfreezers, and a cost of $134 for side-byside refrigerator-freezers. The median
payback period is 21 years for topmount refrigerator-freezers, 29 years for
bottom-mount refrigerator-freezers, and
23 years for side-by-side refrigeratorfreezers. The fraction of consumers
experiencing an LCC benefit is 15
percent for top-mount refrigeratorfreezers, 7 percent for bottom-mount
refrigerator-freezers, and 14 percent for
side-by-side refrigerator-freezers. The
VerDate Mar<15>2010
20:23 Sep 24, 2010
Jkt 220001
fraction of consumers experiencing an
LCC cost is 85 percent for top-mount
refrigerator-freezers, 93 percent for
bottom-mount refrigerator-freezers, and
86 percent for side-by-side refrigeratorfreezers.
At TSL 5, the projected change in
INPV ranges from a decrease of $828.9
million to a decrease of $2,154.7
million. At TSL 5, DOE recognizes the
risk of very large negative impacts if
manufacturers’ expectations concerning
reduced profit margins are realized. If
the high end of the range of impacts is
reached as DOE expects, TSL 5 could
result in a net loss of 68 percent in INPV
to standard-size refrigerator-freezer
manufacturers.
The Secretary tentatively concludes
that at TSL 5 for standard-size
refrigerator-freezers, the benefits of
energy savings, generating capacity
reductions, emission reductions, and
the estimated monetary value of the CO2
emissions reductions would be
outweighed by the negative NPV of
consumer benefits, the economic burden
on a significant fraction of consumers
due to the large increases in product
cost, and the capital conversion costs
and profit margin impacts that could
result in a very large reduction in INPV
for the manufacturers. Consequently,
PO 00000
Frm 00092
Fmt 4701
Sfmt 4702
the Secretary has tentatively concluded
that TSL 5 is not economically justified.
DOE then considered TSL 4. TSL 4
would save 4.14 quads of energy, an
amount DOE considers significant.
Under TSL 4, the NPV of consumer
benefit would be ¥$11.05 billion, using
a discount rate of 7 percent, and ¥$7.51
billion, using a discount rate of 3
percent.
The cumulative emissions reductions
at TSL 4 are 283 Mt of CO2, 228 kt of
NOX, and 1.45 t of Hg. The estimated
monetary value of the cumulative CO2
emissions reductions at TSL 4 ranges
from $0.97 billion to $15.17 billion.
Total generating capacity in 2043 is
estimated to decrease by 4.23 GW under
TSL 4.
At TSL 4, DOE projects that the
average LCC impact is a cost (LCC
increase) of $37 for top-mount
refrigerator-freezers, a cost of $79 for
bottom-mount refrigerator-freezers, and
a cost of $55 for side-by-side
refrigerator-freezers. The median
payback period is 15 years for topmount refrigerator-freezers, 25 years for
bottom-mount refrigerator-freezers, and
19 years for side-by-side refrigeratorfreezers. The fraction of consumers
experiencing an LCC benefit is 26
percent for top-mount refrigeratorfreezers, 12 percent for bottom-mount
E:\FR\FM\27SEP3.SGM
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Federal Register / Vol. 75, No. 186 / Monday, September 27, 2010 / Proposed Rules
refrigerator-freezers, and 22 percent for
side-by-side refrigerator-freezers. The
fraction of consumers experiencing an
LCC cost is 74 percent for top-mount
refrigerator-freezers, 88 percent for
bottom-mount refrigerator-freezers, and
78 percent for side-by-side refrigeratorfreezers.
At TSL 4, the projected change in
INPV ranges from a decrease of $643.0
million to a decrease of $1,496.8
million. DOE recognizes the risk of large
negative impacts if manufacturers’
expectations concerning reduced profit
margins are realized. If the high end of
the range of impacts is reached as DOE
expects, TSL 4 could result in a net loss
of 47 percent in INPV to standard-size
refrigerator-freezer manufacturers.
The Secretary tentatively concludes
that at TSL 4 for standard-size
refrigerator-freezers, the benefits of
energy savings, generating capacity
reductions, and emission reductions
and the estimated monetary value of the
CO2 emissions reductions would be
outweighed by the negative NPV of
consumer benefits, the economic burden
on a significant fraction of consumers
due to the large increases in product
cost, and the capital conversion costs
and profit margin impacts that could
result in a substantial reduction in INPV
for the manufacturers. Consequently,
the Secretary has tentatively concluded
that TSL 4 is not economically justified.
DOE then considered TSL 3. TSL 3
would save 3.05 quads of energy, an
amount DOE considers significant.
Under TSL 3, the NPV of consumer
benefit would be $0.41 billion, using a
discount rate of 7 percent, and $10.40
billion, using a discount rate of 3
percent.
The cumulative emissions reductions
at TSL 3 are 208 Mt of CO2, 168 kt of
NOX, and 1.07 t of Hg. The estimated
monetary value of the cumulative CO2
emissions reductions at TSL 3 ranges
from $0.71 billion to $11.14 billion.
Total generating capacity in 2043 is
estimated to decrease by 3.10 GW under
TSL 3.
At TSL 3, the average LCC impact is
a gain (consumer savings) of $22 for topmount refrigerator-freezers, a gain of $19
for bottom-mount refrigerator-freezers,
and a gain of $37 for side-by-side
refrigerator-freezers. The median
payback period is 11 years for topmount refrigerator-freezers, 5 years for
bottom-mount refrigerator-freezers, and
11 years for side-by-side refrigeratorfreezers. The fraction of consumers
experiencing an LCC benefit is 45
percent for top-mount refrigeratorfreezers, 28 percent for bottom-mount
refrigerator-freezers, and 49 percent for
side-by-side refrigerator-freezers. The
fraction of consumers experiencing an
LCC cost is 55 percent for top-mount
refrigerator-freezers, 5 percent for
bottom-mount refrigerator-freezers, and
51 percent for side-by-side refrigeratorfreezers.
At TSL 3, the projected change in
INPV ranges from a decrease of $287.5
million to a decrease of $662.1 million.
DOE recognizes the risk of negative
impacts if manufacturers’ expectations
concerning reduced profit margins are
realized. If the high end of the range of
impacts is reached as DOE expects, TSL
3 could result in a net loss of 21 percent
in INPV to standard-size refrigeratorfreezer manufacturers.
The Secretary tentatively concludes
that at TSL 3 for standard-size
refrigerator-freezers, the benefits of
energy savings, positive NPV of
consumer benefits, generating capacity
reductions, emission reductions, and
the estimated monetary value of the CO2
emissions reductions outweigh the
economic burden on a significant
fraction of consumers due to the
increases in product cost, and the
capital conversion costs and profit
margin impacts that could result in a
reduction in INPV for the
manufacturers. In addition to the
aforementioned benefits of the proposed
standards, DOE notes that the efficiency
levels in TSL 3 correspond to the
recommended levels in the Joint
Comments.
After considering the analysis,
comments to the November 2009 notice
and the preliminary TSD, and the
benefits and burdens of TSL 3, the
Secretary tentatively concludes that this
trial standard level will offer the
maximum improvement in efficiency
that is technologically feasible and
economically justified, and will result
in the significant conservation of
energy. Therefore, DOE today proposes
to adopt TSL 3 for standard-size
refrigerator-freezers. The proposed
amended energy conservation standards
for standard-size refrigerator-freezers,
expressed as equations for maximum
energy use, are shown in Table V.63.
TABLE V.63—PROPOSED STANDARDS FOR STANDARD-SIZE REFRIGERATORS AND REFRIGERATOR-FREEZERS
Equations for maximum energy use
(kWh/yr)
Product class
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
based on AV (ft3)
1. Refrigerators and refrigerator-freezers with manual defrost .....................................................................
1A. All-refrigerators—manual defrost .............................................................................................................
2. Refrigerator-freezers—partial automatic defrost ........................................................................................
3. Refrigerator-freezers—automatic defrost with top-mounted freezer without an automatic icemaker .......
3I. Refrigerator-freezers—automatic defrost with top-mounted freezer with an automatic icemaker without
through-the-door ice service.
3A. All-refrigerators—automatic defrost .........................................................................................................
4. Refrigerator-freezers—automatic defrost with side-mounted freezer without an automatic icemaker .....
4I. Refrigerator-freezers—automatic defrost with side-mounted freezer with an automatic icemaker without through-the-door ice service.
5. Refrigerator-freezers—automatic defrost with bottom-mounted freezer without an automatic icemaker
5I. Refrigerator-freezers—automatic defrost with bottom-mounted freezer with an automatic icemaker
without through-the-door ice service.
5A. Refrigerator-freezer—automatic defrost with bottom-mounted freezer with through-the-door ice service.
6. Refrigerator-freezers—automatic defrost with top-mounted freezer with through-the-door ice service ...
7. Refrigerator-freezers—automatic defrost with side-mounted freezer with through-the-door ice service ..
7.99AV
6.79AV
7.99AV
8.04AV
8.04AV
20:23 Sep 24, 2010
Jkt 220001
PO 00000
Frm 00093
Fmt 4701
Sfmt 4702
E:\FR\FM\27SEP3.SGM
225.0
193.6
225.0
232.7
316.7
..
..
..
..
..
0.282av
0.240av
0.282av
0.284av
0.284av
+
+
+
+
+
225.0
193.6
225.0
232.7
316.7
7.07AV + 201.6 ..
8.48AV + 296.5 ..
8.48AV + 380.5 ..
0.250av + 201.6
0.299av + 296.5
0.299av + 380.5
8.80AV + 315.4 ..
8.80AV + 399.4 ..
0.311av + 315.4
0.311av + 399.4
9.15AV + 471.3 ..
0.323av + 471.3
8.36AV + 384.1 ..
8.50AV + 431.1 ..
0.295av + 384.1
0.300av + 431.1
AV = adjusted volume in cubic feet; av = adjusted volume in liters.
VerDate Mar<15>2010
+
+
+
+
+
based on av (L)
27SEP3
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Federal Register / Vol. 75, No. 186 / Monday, September 27, 2010 / Proposed Rules
2. Standard-Size Freezers
Table V.64 presents a summary of the
quantitative impacts estimated for each
TSL for standard-size freezers. The
efficiency levels contained in each TSL
are described in section V.A.
TABLE V.64—SUMMARY OF RESULTS FOR STANDARD-SIZE FREEZERS
Category
TSL 1
TSL 2
TSL 3
TSL 4
TSL 5
National Energy Savings
(quads).
NPV of Consumer Benefits
(2009$ billion):
3% discount rate .................
7% discount rate .................
Industry Impacts:
Standard-Size Freezers:
Industry NPV (2009$
million).
Industry NPV (%
change).
Cumulative Emissions Reduction:
CO2 (Mt) ..............................
NOX (kt) ..............................
Hg (t) ...................................
Value of Cumulative Emissions
Reduction:
CO2 (2009$ billion)* ............
NOX—3% discount rate
(2009$ million).
NOX—7% discount rate
(2009$ million).
Mean LCC Savings** (2009$):
Upright Freezers .................
Chest Freezers ...................
Median PBP (years):
Upright Freezers .................
Chest Freezers ...................
Distribution of Consumer LCC
Impacts:
Upright Freezers:
Net Cost (%) ................
No Impact (%) .............
Net Benefit (%) ............
Chest Freezers:
Net Cost (%) ................
No Impact (%) .............
Net Benefit (%) ............
Generation Capacity Reduction
(GW)†.
Employment Impacts:
Total Potential Changes in
Domestic Production
Workers in 2014 (thousands).
Indirect Domestic Jobs
(thousands)†.
0.71 ........................
1.01 ........................
1.19 ........................
1.35 ........................
1.45
6.64 ........................
2.14 ........................
7.78 ........................
2.12 ........................
7.87 ........................
1.81 ........................
6.02 ........................
0.55 ........................
0.51
(2.63)
(24.9) to (57.3) .......
(110.6) to (186.0) ...
(94.5) to (201.1) .....
(59.0) to (218.9) .....
(102.4) to (365.1)
(6.2) to (14.2) .........
(27.5) to (46.2) .......
(23.5) to (49.9) .......
(14.6) to (54.4) .......
(25.4) to (90.7)
48 ...........................
39 ...........................
0.24 ........................
69 ...........................
55 ...........................
0.34 ........................
81 ...........................
65 ...........................
0.41 ........................
92 ...........................
74 ...........................
0.47 ........................
99
79
0.50
0.16 to 2.56 ...........
8.4 to 86 ................
0.23 to 3.67 ...........
12 to 123 ...............
0.27 to 4.33 ...........
14 to 143 ...............
0.31 to 4.92 ...........
16 to 166 ...............
0.33 to 5.28
17 to 178
3.5 to 36 ................
5.0 to 52 ................
5.9 to 61 ................
6.8 to 69 ................
7.3 to 75
111 .........................
70 ...........................
148 .........................
50 ...........................
130 .........................
56 ...........................
87 ...........................
17 ...........................
(63)
(71)
4.8 ..........................
4.2 ..........................
6.2 ..........................
8.7 ..........................
8.4 ..........................
9.1 ..........................
11.0 ........................
13.1 ........................
17.4
19.3
11.7 ........................
0.6 ..........................
87.8 ........................
................................
1.6 ..........................
0.2 ..........................
98.2 ........................
0.74 ........................
18.7 ........................
0.2 ..........................
81.1 ........................
................................
25.8 ........................
0.2 ..........................
74.0 ........................
0.74 ........................
30.8 ........................
0.0 ..........................
69.2 ........................
................................
28.3 ........................
0.2 ..........................
71.5 ........................
1.25 ........................
45.0 ........................
0.0 ..........................
55.0 ........................
................................
53.5 ........................
0.0 ..........................
46.5 ........................
1.42 ........................
70.2
0.0
29.8
79.0
0.0
21.0
1.53
(0.05) to (1.90) .......
(0.12) to (1.90) .......
(0.17) to (1.90) .......
(0.27) to (1.90) .......
(0.40) to (1.90)
4.34 ........................
5.79 ........................
5.79 ........................
6.77 ........................
5.80
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Parentheses indicate negative (¥) values.
*Range of the economic value of CO2 reductions is based on estimates of the global benefit of reduced CO2 emissions.
**For LCCs, a negative value means an increase in LCC by the amount indicated.
† Changes in 2043.
DOE first considered TSL 5, which
represents the max-tech efficiency
levels. TSL 5 would save 1.45 quads of
energy, an amount DOE considers
significant. Under TSL 5, the NPV of
consumer benefit would be –$2.63
billion, using a discount rate of 7
percent, and $0.51 billion, using a
discount rate of 3 percent.
VerDate Mar<15>2010
20:23 Sep 24, 2010
Jkt 220001
The cumulative emissions reductions
at TSL 5 are 99 Mt of CO2, 79 kt of NOX,
and 0.50 t of Hg. The estimated
monetary value of the cumulative CO2
emissions reductions at TSL 5 ranges
from $0.33 billion to $5.28 billion. Total
generating capacity in 2043 is estimated
to decrease by 1.53 GW under TSL 5.
At TSL 5, the average LCC impact is
a cost (LCC increase) of $63 for upright
PO 00000
Frm 00094
Fmt 4701
Sfmt 4702
freezers, and a cost of $71 for chest
freezers. The median payback period is
17 years for upright freezers and 19
years for chest freezers. The fraction of
consumers experiencing an LCC benefit
is 30 percent for upright freezers and 21
percent for chest freezers. The fraction
of consumers experiencing an LCC cost
is 70 percent for upright freezers and 79
percent for chest freezers.
E:\FR\FM\27SEP3.SGM
27SEP3
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Federal Register / Vol. 75, No. 186 / Monday, September 27, 2010 / Proposed Rules
At TSL 5, the projected change in
INPV ranges from a decrease of $102.4
million to a decrease of $365.1 million.
DOE recognizes the risk of very large
negative impacts if manufacturers’
expectations concerning reduced profit
margins are realized. Standards at TSL
5 would require efficiency levels that
are far higher than the most efficient
products currently available on the
market. Manufacturing products to meet
standards at TSL 5 would require large
investments in product redesign and
conversion of facilities. Because
standard-size freezers are currently lowcost, low-margin products, there is a
limited ability to pass on to consumers
the required conversion costs and added
product costs associated with efficiencyimproving technologies for freezers. If
the high end of the range of impacts is
reached as DOE expects, TSL 5 could
result in a net loss of 91 percent in INPV
to standard-size freezer manufacturers.
The Secretary tentatively concludes
that at TSL 5 for standard-size freezers,
the benefits of energy savings, positive
NPV of consumer benefits, generating
capacity reductions, emission
reductions, and the estimated monetary
value of the CO2 emissions reductions
would be outweighed by the economic
burden on a significant fraction of
consumers due to the large increases in
product cost, and the capital conversion
costs and profit margin impacts that
could result in a very large reduction in
INPV for the manufacturers.
Consequently, the Secretary has
tentatively concluded that TSL 5 is not
economically justified.
DOE then considered TSL 4. TSL 4
would save 1.35 quads of energy, an
amount DOE considers significant.
Under TSL 4, the NPV of consumer
benefit would be $0.55 billion, using a
discount rate of 7 percent, and $6.02
billion, using a discount rate of 3
percent.
The cumulative emissions reductions
at TSL 4 are 92 Mt of CO2, 74 kt of NOX,
and 0.47 t of Hg. The estimated
monetary value of the cumulative CO2
emissions reductions at TSL 4 ranges
from $0.31 billion to $4.92 billion. Total
generating capacity in 2043 is estimated
to decrease by 1.42 GW under TSL 4.
At TSL 4, the average LCC impact is
a gain (consumer savings) of $87 for
upright freezers and a gain of $17 for
chest freezers. The median payback
period is 11 years for upright freezers
and 13 years for chest freezers. The
fraction of consumers experiencing an
LCC benefit is 55 percent for upright
freezers and 47 percent for chest
freezers. The fraction of consumers
experiencing an LCC cost is 45 percent
VerDate Mar<15>2010
20:23 Sep 24, 2010
Jkt 220001
for upright freezers and 54 percent for
chest freezers.
At TSL 4, the projected change in
INPV ranges from a decrease of $59.0
million to a decrease of $218.9 million.
DOE recognizes the risk of very large
negative impacts if manufacturers’
expectations concerning reduced profit
margins are realized. Standards at TSL
4 would require efficiency levels that
are substantially higher than the most
efficient products currently available on
the market. Manufacturing products to
meet standards at TSL 4 would require
large investments in product redesign
and conversion of facilities. Because
standard-size freezers are currently lowcost, low-margin products, there is a
limited ability to pass on to consumers
the required conversion costs and added
product costs associated with efficiencyimproving technologies for freezers. If
the high end of the range of impacts is
reached as DOE expects, TSL 4 could
result in a net loss of 54 percent in INPV
to standard-size freezer manufacturers.
The Secretary tentatively concludes
that at TSL 4 for standard-size freezers,
the benefits of energy savings, positive
NPV of consumer benefits, generating
capacity reductions, emission
reductions, the estimated monetary
value of the cumulative CO2 emissions
reductions, and the economic benefit on
a significant fraction of upright freezer
consumers would be outweighed by the
economic burden on a significant
fraction of chest freezer consumers due
to the increase in product cost, and the
large capital conversion costs and
margin impacts that could result in a
large reduction in INPV for the
manufacturers.
DOE then considered TSL 3. TSL 3
would save 1.19 quads of energy, an
amount DOE considers significant.
Under TSL 3, the NPV of consumer
benefit would be $1.81 billion, using a
discount rate of 7 percent, and $7.87
billion, using a discount rate of 3
percent.
The cumulative emissions reductions
at TSL 3 are 81 Mt of CO2, 65 kt of NOX,
and 0.41 t of Hg. The estimated
monetary value of the cumulative CO2
emissions reductions at TSL 3 ranges
from $0.27 billion to $4.33 billion. Total
generating capacity in 2043 is estimated
to decrease by 1.25 GW under TSL 3.
At TSL 3, the average LCC impact is
a gain (consumer savings) of $130 for
upright freezers and a gain of $56 for
chest freezers. The median payback
period is 8 years for upright freezers and
9 years for chest freezers. The fraction
of consumers experiencing an LCC
benefit is 69 percent for upright freezers
and 72 percent for chest freezers. The
fraction of consumers experiencing an
PO 00000
Frm 00095
Fmt 4701
Sfmt 4702
59563
LCC cost is 31 percent for upright
freezers and 28 percent for chest
freezers.
At TSL 3, the projected change in
INPV ranges from a decrease of $94.5
million to a decrease of $201.1 million.
DOE recognizes the risk of very large
negative impacts if manufacturers’
expectations concerning reduced profit
margins are realized. Standards at TSL
3 would require efficiency levels that
are substantially higher than the most
efficient products currently available on
the market. Similar to the case of TSL
4, manufacturing products to meet
standards at TSL 3 would require large
investments in product redesign and
conversion of facilities. Because
standard-size freezers are currently lowcost, low-margin products, there is a
limited ability to pass on to consumers
the required conversion costs and added
product costs associated with efficiencyimproving technologies for freezers. If
the high end of the range of impacts is
reached as DOE expects, TSL 3 could
result in a net loss of 50 percent in INPV
to standard-size freezer manufacturers.
The Secretary tentatively concludes
that at TSL 3 for standard-size freezers,
the benefits of energy savings, positive
NPV of consumer benefits, generating
capacity reductions, emission
reductions, the estimated monetary
value of the cumulative CO2 emissions
reductions, and the economic benefit for
a significant fraction of freezer
consumers would be outweighed by the
large capital conversion costs and profit
margin impacts that could result in a
large reduction in INPV for the
manufacturers.
DOE then considered TSL 2. TSL 2
would save 1.01 quads of energy, an
amount DOE considers significant.
Under TSL 2, the NPV of consumer
benefit would be $2.12 billion, using a
discount rate of 7 percent, and $7.78
billion, using a discount rate of 3
percent.
The cumulative emissions reductions
at TSL 2 are 69 Mt of CO2, 55kt of NOX,
and 0.34 t of Hg. The estimated
monetary value of the cumulative CO2
emissions reductions at TSL 2 ranges
from $0.23 billion to $3.67 billion. Total
generating capacity in 2043 is estimated
to decrease by 0.74 GW under TSL 2.
At TSL 2, the average LCC impact is
a gain (consumer savings) of $148 for
upright freezers and a gain of $50 for
chest freezers. The median payback
period is 6 years for upright freezers and
9 years for chest freezers. The fraction
of consumers experiencing an LCC
benefit is 81 percent for upright freezers
and 74 percent for chest freezers. The
fraction of consumers experiencing an
LCC cost is 19 percent for upright
E:\FR\FM\27SEP3.SGM
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Federal Register / Vol. 75, No. 186 / Monday, September 27, 2010 / Proposed Rules
freezers and 26 percent for chest
freezers.
DOE estimated the projected change
in INPV ranges from a decrease of
$110.6 million to a decrease of $186.0
million. At TSL 2, DOE recognizes the
risk of negative impacts if
manufacturers’ expectations concerning
reduced profit margins are realized.
Standards at TSL 2 would pose many of
the same issues as discussed above for
TSL3, but the projected negative
impacts are somewhat less. If the high
end of the range of impacts is reached
as DOE expects, TSL 2 could result in
a net loss of 46 percent in INPV to
standard-size freezer manufacturers.
The Secretary tentatively concludes
that at TSL 2 for standard-size freezers,
the benefits of energy savings, positive
NPV of consumer benefits, generating
capacity reductions, emission
reductions, the estimated monetary
value of the cumulative CO2 emissions
reductions, and the economic benefit for
a significant fraction of freezer
consumers would outweigh the capital
conversion costs and profit margin
impacts that could result in a reduction
in INPV for the manufacturers. In
addition to the aforementioned benefits
of the proposed standards, DOE notes
that the efficiency levels in TSL 2
correspond to the recommended levels
in the Joint Comments.
After considering the analysis,
comments on the November 2009 notice
and the preliminary TSD, and the
benefits and burdens of TSL 2, the
Secretary tentatively concludes that this
trial standard level will offer the
maximum improvement in efficiency
that is technologically feasible and
economically justified, and will result
in significant conservation of energy.
Therefore, DOE today proposes to adopt
TSL 2 for standard-size freezers. The
proposed amended energy conservation
standards for standard-size freezers,
expressed as equations for maximum
energy use, are shown in Table V.65.
TABLE V.65—PROPOSED STANDARDS FOR STANDARD-SIZE FREEZERS
Equations for maximum energy use
(kWh/yr)
Product class
based on AV (ft 3)
8. Upright freezers with manual defrost .........................................................................................................
9. Upright freezers with automatic defrost without an automatic icemaker ..................................................
10. Chest freezers and all other freezers except compact freezers .............................................................
10A. Chest freezers with automatic defrost ...................................................................................................
5.57AV + 193.7
8.62AV + 228.3
7.29AV + 107.8
10.24AV + 148.1
based on av (L)
0.197av
0.305av
0.257av
0.362av
+
+
+
+
193.7
228.3
107.8
148.1
AV= adjusted volume in cubic feet; av = adjusted volume in liters.
3. Compact Refrigeration Products
Table V.66 presents a summary of the
quantitative impacts estimated for each
TSL for compact refrigeration products.
The efficiency levels contained in each
TSL are described in section V.A.
TABLE V.66—SUMMARY OF RESULTS FOR COMPACT REFRIGERATION PRODUCTS
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Category
TSL 1
TSL 2
TSL 3
TSL 4
National Energy Savings
(quads).
NPV of Consumer Benefits
(2009$ billion):
3% discount rate .................
7% discount rate .................
Industry Impacts
Compact Refrigeration Products:
Industry NPV (2009$ million).
Industry NPV (% change) ...
Cumulative Emissions Reduction:
CO2 (Mt) ..............................
NOX (kt) ..............................
Hg (t) ...................................
Value of Cumulative Emissions
Reduction:
CO2 (2009$ billion)* ............
NOX—3% discount rate
(2009$ million).
NOX—7% discount rate
(2009$ million).
Mean LCC Savings** (2009$):
Compact Refrigerators ........
Compact Freezers ..............
Median PBP (years):
Compact Refrigerators ........
Compact Freezers ..............
Distribution of Consumer LCC
Impacts:
0.30 ........................
0.37 ........................
0.43 ........................
0.54 ........................
0.59
1.42 ........................
0.58 ........................
0.86 ........................
0.25 ........................
0.96 ........................
0.27 ........................
(0.89) .....................
(0.78) .....................
(5.45)
(3.28)
(14.3) to (32.1) .......
(30.8) to (66.7) .......
(56.8) to (99.2) .......
(29.6) to (114.4) .....
(133.0) to (295.6)
(7.2) to (16.1) .........
(15.4) to (33.4) .......
(28.4) to (49.6) .......
(14.8) to (57.3) .......
(66.6) to (148.0)
20 ...........................
16 ...........................
0.10 ........................
24 ...........................
19 ...........................
0.12 ........................
28 ...........................
23 ...........................
0.15 ........................
35 ...........................
28 ...........................
0.19 ........................
39
31
0.21
0.07 to 1.02 ...........
3.3 to 33 ................
0.08 to 1.22 ...........
3.9 to 40 ................
0.10 to 1.45 ...........
4.7 to 48 ................
0.12 to 1.82 ...........
5.9 to 60 ................
0.13 to 2.03
6.6 to 68
1.3 to 13 ................
1.5 to 16 ................
1.8 to 19 ................
2.3 to 24 ................
2.7 to 28
15 ...........................
11 ...........................
10 ...........................
11 ...........................
8 .............................
7 .............................
(13) ........................
(30) ........................
(105)
(121)
2.8 ..........................
2.5 ..........................
3.9 ..........................
2.5 ..........................
4.4 ..........................
4.6 ..........................
6.5 ..........................
10.0 ........................
11.6
15.9
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Federal Register / Vol. 75, No. 186 / Monday, September 27, 2010 / Proposed Rules
59565
TABLE V.66—SUMMARY OF RESULTS FOR COMPACT REFRIGERATION PRODUCTS—Continued
Category
Compact Refrigerators
Net Cost (%) ................
No Impact (%) .............
Net Benefit (%) ............
Compact Freezers
Net Cost (%) ................
No Impact (%) .............
Net Benefit (%) ............
Generation Capacity Reduction
(GW) †.
Employment Impacts:
Total Potential Changes in
Domestic Production
Workers in 2014 (thousands).
Indirect Domestic Jobs
(thousands) †.
TSL 1
TSL 2
TSL 3
TSL 4
TSL 5
24.4 ........................
1.4 ..........................
74.2 ........................
43.3 ........................
1.0 ..........................
55.7 ........................
50.6 ........................
0.9 ..........................
48.5 ........................
76.1 ........................
0.0 ..........................
23.9 ........................
93.8
0.0
6.2
9.9 ..........................
4.7 ..........................
85.4 ........................
0.02 ........................
9.9 ..........................
4.7 ..........................
85.4 ........................
0.32 ........................
40.6 ........................
0.0 ..........................
59.4 ........................
0.38 ........................
88.5 ........................
0.0 ..........................
11.5 ........................
0.48 ........................
97.8
0.0
2.3
0.51
(0.00) to (0.03) .......
(0.00) to (0.03) .......
(0.00) to (0.03) .......
(0.00) to (0.03) .......
(0.02) to (0.03)
1.24 ........................
1.26 ........................
1.44 ........................
1.21 ........................
0.14
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Parentheses indicate negative (¥) values.
* Range of the economic value of CO2 reductions is based on estimates of the global benefit of reduced CO2 emissions.
** For LCCs, a negative value means an increase in LCC by the amount indicated.
† Changes in 2043.
DOE first considered TSL 5, which
represents the max-tech efficiency
levels. TSL 5 would save 0.59 quads of
energy, an amount DOE considers
significant. Under TSL 5, the NPV of
consumer benefit would be ¥$3.28
billion, using a discount rate of 7
percent, and ¥$5.45 billion, using a
discount rate of 3 percent.
The cumulative emissions reductions
at TSL 5 are 39 Mt of CO2, 31 kt of NOX,
and 0.21 t of Hg. The estimated
monetary value of the cumulative CO2
emissions reductions at TSL 5 ranges
from $0.13 billion to $2.03 billion. Total
generating capacity in 2043 is estimated
to decrease by 0.51 GW under TSL 5.
At TSL 5, the average LCC impact is
a cost (LCC increase) of $105 for
compact refrigerators and a cost of $121
for compact freezers. The median
payback period is 12 years for compact
refrigerators and 16 years for compact
freezers. The fraction of consumers
experiencing an LCC benefit is 6 percent
for compact refrigerators and 2 percent
for compact freezers. The fraction of
consumers experiencing an LCC cost is
94 percent for compact refrigerators and
98 percent for compact freezers.
At TSL 5, the projected change in
INPV ranges from a decrease of $133.0
million to a decrease of $295.6 million.
DOE recognizes the risk of very large
negative impacts if manufacturers’
expectations concerning reduced profit
margins are realized. Manufacturing
products to meet standards at TSL 5
would require large investments in
product redesign and conversion of
facilities. Because compact refrigeration
products are currently low-cost, lowmargin products, there is a limited
ability to pass on to consumers the
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20:23 Sep 24, 2010
Jkt 220001
required conversion costs and added
product costs associated with efficiencyimproving technologies. If the high end
of the range of impacts is reached as
DOE expects, TSL 5 could result in a net
loss of 148.0 percent in INPV to
compact refrigeration product
manufacturers.
The Secretary tentatively concludes
that at TSL 5 for compact refrigeration
products, the benefits of energy savings,
generating capacity reductions,
emission reductions, and the estimated
monetary value of the CO2 emissions
reductions would be outweighed by the
negative NPV of consumer benefits, the
economic burden on a significant
fraction of consumers due to the
increases in product cost, the capital
conversion costs and profit margin
impacts that could result in a large
reduction in INPV for the
manufacturers. Consequently, the
Secretary has tentatively concluded that
TSL 5 is not economically justified.
DOE then considered TSL 4. TSL 4
would save 0.54 quads of energy, an
amount DOE considers significant.
Under TSL 4, the NPV of consumer
benefit would be ¥$0.78 billion, using
a discount rate of 7 percent, and ¥$0.89
billion, using a discount rate of 3
percent.
The cumulative emissions reductions
at TSL 4 are 35 Mt of CO2, 28 kt of NOX,
and 0.19 t of Hg. The estimated
monetary value of the cumulative CO2
emissions reductions at TSL 4 ranges
from $0.12 billion to $1.82 billion. Total
generating capacity in 2043 is estimated
to decrease by 0.48 GW under TSL 4.
At TSL 4, the average LCC impact is
a cost (LCC increase) of $13 for compact
refrigerators and a cost of $30 for
PO 00000
Frm 00097
Fmt 4701
Sfmt 4702
compact freezers. The median payback
period is 7 years for compact
refrigerators and 10 years for compact
freezers. The fraction of consumers
experiencing an LCC benefit is 24
percent for compact refrigerators and 12
percent for compact freezers. The
fraction of consumers experiencing an
LCC cost is 76 percent for compact
refrigerators and 89 percent for compact
freezers.
At TSL 4, the projected change in
INPV ranges from a decrease of $29.6
million to a decrease of $114.4 million.
DOE recognizes the risk of very large
negative impacts if manufacturers’
expectations about reduced profit
margins are realized. Manufacturing
products to meet standards at TSL 4
would require large investments in
product redesign and conversion of
facilities. Because compact refrigeration
products are currently low-cost, lowmargin products, there is a limited
ability to pass on to consumers the
required conversion costs and added
product costs associated with efficiencyimproving technologies. If the high end
of the range of impacts is reached as
DOE expects, TSL 4 could result in a net
loss of 57 percent in INPV to compact
refrigeration product manufacturers.
The Secretary tentatively concludes
that at TSL 4 for compact refrigeration
products, the benefits of energy savings,
generating capacity reductions,
emission reductions, and the estimated
monetary value of the CO2 emissions
reductions would be outweighed by the
negative NPV of consumer benefits, the
economic burden on a significant
fraction of consumers due to the
increases in product costs, and the
capital conversion costs and profit
E:\FR\FM\27SEP3.SGM
27SEP3
59566
Federal Register / Vol. 75, No. 186 / Monday, September 27, 2010 / Proposed Rules
margin impacts that could result in a
large reduction in INPV for the
manufacturers. Consequently, the
Secretary has tentatively concluded that
TSL 4 is not economically justified.
DOE then considered TSL 3. TSL 3
would save 0.43 quads of energy, an
amount DOE considers significant.
Under TSL 3, the NPV of consumer
benefit would be $0.27 billion, using a
discount rate of 7 percent, and $0.96
billion, using a discount rate of 3
percent.
The cumulative emissions reductions
at TSL 3 are 28 Mt of CO2, 23 kt of NOX,
and 0.15 t of Hg. The estimated
monetary value of the cumulative CO2
emissions reductions at TSL 3 ranges
from $0.10 billion to $1.45 billion. Total
generating capacity in 2043 is estimated
to decrease by 0.38 GW under TSL 3.
At TSL 3, the average LCC impact is
a gain (consumer savings) of $8 for
compact refrigerators and a gain of $7
for compact freezers. The median
payback period is 4 years for compact
refrigerators and 5 years for compact
freezers. The fraction of consumers
experiencing an LCC benefit is 49
percent for compact refrigerators and 59
percent for compact freezers. The
fraction of consumers experiencing an
LCC cost is 51 percent for compact
refrigerators and 41 percent for compact
freezers.
At TSL 3, the projected change in
INPV ranges from a decrease of $56.8
million to a decrease of $99.2 million.
DOE recognizes the risk of large
negative impacts if manufacturers’
expectations about reduced profit
margins are realized. Manufacturing
products to meet standards at TSL 3
would require large investments in
product redesign and conversion of
facilities. Because compact refrigeration
products are currently low-cost, lowmargin products, there is a limited
ability to pass on to consumers the
required conversion costs and added
product costs associated with efficiencyimproving technologies. If the high end
of the range of impacts is reached as
DOE expects, TSL 3 could result in a net
loss of 50 percent in INPV to compact
refrigeration product manufacturers.
The Secretary tentatively concludes
that at TSL 3 for compact refrigeration
products, the benefits of energy savings,
positive NPV of consumer benefits,
generating capacity reductions,
emission reductions, and the estimated
monetary value of the cumulative CO2
emissions reductions would be
outweighed by the economic burden on
a significant fraction of consumers due
to the increases in product costs, and by
the capital conversion costs and profit
margin impacts that could result in a
large reduction in INPV for the
manufacturers. Consequently, the
Secretary has tentatively concluded that
TSL 3 is not economically justified.
DOE then considered TSL 2. TSL 2
would save 0.37 quads of energy, an
amount DOE considers significant.
Under TSL 2, the NPV of consumer
benefit would be $0.25 billion, using a
discount rate of 7 percent, and $0.86
billion, using a discount rate of 3
percent.
The cumulative emissions reductions
at TSL 2 are 24 Mt of CO2, 19 kt of NOX,
and 0.12 t of Hg. The estimated
monetary value of the cumulative CO2
emissions reductions at TSL 2 ranges
from $0.08 billion to $1.22 billion. Total
generating capacity in 2043 is estimated
to decrease by 0.32 GW under TSL 2.
At TSL 2, the average LCC impact is
a gain (consumer savings) of $10 for
compact refrigerators and a gain of $11
for compact freezers. The median
payback period is 4 years for compact
refrigerators and 3 years for compact
freezers. The fraction of consumers
experiencing an LCC benefit is 56
percent for compact refrigerators and 85
percent for compact freezers. The
fraction of consumers experiencing an
LCC cost is 43 percent for compact
refrigerators and 10 percent for compact
freezers.
At TSL 2, the projected change in
INPV ranges from a decrease of $30.8
million to a decrease of $66.7 million.
DOE recognizes the risk of negative
impacts if manufacturers’ expectations
about reduced profit margins are
realized. Manufacturing products to
meet standards at TSL 2 would require
investments in product redesign and
conversion of facilities. Because
compact refrigeration products are
currently low-cost, low-margin
products, there is a limited ability to
pass on to consumers the required
conversion costs and added product
costs associated with efficiencyimproving technologies. If the high end
of the range of impacts is reached as
DOE expects, TSL 2 could result in a net
loss of 33 percent in INPV to compact
refrigeration product manufacturers.
The Secretary tentatively concludes
that at TSL 2 for compact refrigeration
products, the benefits of energy savings,
positive NPV of consumer benefits,
generating capacity reductions,
emission reductions, the estimated
monetary value of the cumulative CO2
emissions reductions, and the economic
benefit to a significant fraction of
consumers would outweigh the capital
conversion costs that could result in a
reduction in INPV for the
manufacturers. In addition to the
aforementioned benefits of the proposed
standards, DOE notes that the efficiency
levels in TSL 2 correspond to the
recommended levels in the Joint
Comments.
After considering the analysis,
comments on the November 2009 notice
and the preliminary TSD, and the
benefits and burdens of TSL 2, the
Secretary tentatively concludes that this
trial standard level will offer the
maximum improvement in efficiency
that is technologically feasible and
economically justified, and will result
in significant conservation of energy.
Therefore, DOE today proposes to adopt
TSL 2 for compact refrigeration
products. The proposed amended
energy conservation standards for
compact refrigeration products,
expressed as equations for maximum
energy use, are shown in Table V.67.
TABLE V.67—PROPOSED STANDARDS FOR COMPACT REFRIGERATION PRODUCTS
Equations for maximum energy use
(kWh/yr)
Product class
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
based on AV (ft3)
11. Compact refrigerators and refrigerator-freezers with manual defrost .....................................................
11A. Compact refrigerators and refrigerator-freezers with manual defrost ...................................................
12. Compact refrigerator-freezers—partial automatic defrost .......................................................................
13. Compact refrigerator-freezers—automatic defrost with top-mounted freezer .........................................
13A. Compact all-refrigerator—automatic defrost .........................................................................................
14. Compact refrigerator-freezers—automatic defrost with side-mounted freezer .......................................
15. Compact refrigerator-freezers—automatic defrost with bottom-mounted freezer ...................................
16. Compact upright freezers with manual defrost ........................................................................................
17. Compact upright freezers with automatic defrost ....................................................................................
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9.03AV + 252.3
7.84AV + 219.1
5.91AV + 335.8
11.80AV + 339.2
9.17AV + 259.3
6.82AV + 456.9
12.88AV + 368.7
8.65AV + 225.7
10.17AV + 351.9
27SEP3
based on av (L)
0.319av
0.277av
0.209av
0.417av
0.324av
0.241av
0.455av
0.306av
0.359av
+
+
+
+
+
+
+
+
+
252.3
219.1
335.8
339.2
259.3
456.9
368.7
225.7
351.9
59567
Federal Register / Vol. 75, No. 186 / Monday, September 27, 2010 / Proposed Rules
TABLE V.67—PROPOSED STANDARDS FOR COMPACT REFRIGERATION PRODUCTS—Continued
Equations for maximum energy use
(kWh/yr)
Product class
based on AV (ft3)
18. Compact chest freezers ...........................................................................................................................
9.25AV + 136.8
based on av (L)
0.327av + 136.8
AV = adjusted volume in cubic feet; av = adjusted volume in liters
4. Built-In Refrigeration Products
Table V.68 presents a summary of the
quantitative impacts estimated for each
TSL for built-in refrigeration products.
The efficiency levels contained in each
TSL are described in section V.A.
TABLE V.68—SUMMARY OF RESULTS FOR BUILT-IN REFRIGERATION PRODUCTS
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Category
TSL 1
TSL 2
TSL 3
TSL 4
National Energy Savings
(quads).
NPV of Consumer Benefits
(2009$ billion):
3% discount rate ...............
7% discount rate ...............
Industry Impacts:
Built-in Refrigeration Products:
Industry NPV (2009$
million).
Industry NPV (%
change).
Cumulative Emissions Reduction:
CO2 (Mt) ............................
NOX (kt) .............................
Hg (t) .................................
Value of Cumulative Emissions
Reduction
CO2 (2009$ billion)* ..........
NOX—3% discount rate
(2009$ million).
NOX—7% discount rate
(2009$ million).
Mean LCC Savings** (2009$):
Built-in All-Refrigerators:
Built-in Bottom-Mount Refrigerator-Freezers:
Built-in Side-by-Side Refrigerator-Freezers:
Built-in Upright Freezers:
Median PBP (years):
Built-in All-Refrigerators .....
Built-in Bottom-Mount Refrigerator-Freezers.
Built-in Side-by-Side Refrigerator-Freezers.
Built-in Upright Freezers ...
Distribution of Consumer LCC
Impacts:
Built-in All-Refrigerators
Net Cost (%) ..............
No Impact (%) ............
Net Benefit (%) ...........
Built-in Bottom-Mount Refrigerator-Freezers
Net Cost (%) ..............
No Impact (%) ............
Net Benefit (%) ...........
Built-in Side-by-Side Refrigerator-Freezers
Net Cost (%) ..............
No Impact (%) ............
Net Benefit (%) ...........
Built-in Upright Freezers
0.02 ........................
0.03 ........................
0.05 ........................
0.07 ........................
0.08
0.13 ........................
0.04 ........................
0.12 ........................
0.02 ........................
(0.46) .....................
(0.34) .....................
(0.91) .....................
(0.60) .....................
(1.62)
(1.00)
(51.7) to (52.9) .......
(54.7) to (57.0) .......
(65.8) to (80.5) .......
(79.7) to (103.0) .....
(84.9) to (120.3)
(7.9) to (8.0) ...........
(8.3) to (8.7) ...........
(10.0) to (12.2) .......
(12.1) to (15.6) .......
(12.9) to (18.3)
1 .............................
1 .............................
0.01 ........................
2 .............................
1 .............................
0.01 ........................
4 .............................
3 .............................
0.02 ........................
5 .............................
4 .............................
0.02 ........................
5
4
0.03
0.00 to 0.07 ...........
0 to 2 .....................
0.01 to 0.10 ...........
0 to 3 .....................
0.01 to 0.19 ...........
1 to 7 .....................
0.02 to 0.24 ...........
1 to 8 .....................
0.02 to 0.28
1 to 10
0 to 1 .....................
0 to 1 .....................
0 to 3 .....................
0 to 3 .....................
0 to 4
47 ...........................
7 .............................
63 ...........................
0 .............................
(34) ........................
0 .............................
(195) ......................
(164) ......................
(318)
(244)
7 .............................
7 .............................
(116) ......................
(116) ......................
(219)
54 ...........................
24 ...........................
(78) ........................
(78) ........................
(169)
1.6 ..........................
4.4 ..........................
3.0 ..........................
12.9 ........................
15.9 ........................
12.9 ........................
29.7 ........................
62.8 ........................
36.7
61.8
8.7 ..........................
8.7 ..........................
36.7 ........................
36.7 ........................
60.0
3.4 ..........................
12.8 ........................
21.1 ........................
21.1 ........................
26.8
0.3 ..........................
22.6 ........................
77.2 ........................
2.6 ..........................
18.4 ........................
79.0 ........................
69.1 ........................
9.1 ..........................
21.9 ........................
94.5 ........................
0.0 ..........................
5.5 ..........................
97.2
0.0
2.8
1.2 ..........................
87.1 ........................
11.7 ........................
8.2 ..........................
87.0 ........................
4.8 ..........................
8.2 ..........................
87.0 ........................
4.8 ..........................
99.0 ........................
0.0 ..........................
1.1 ..........................
99.3
0.0
0.7
8.0 ..........................
78.5 ........................
13.5 ........................
8.0 ..........................
78.5 ........................
13.5 ........................
60.2 ........................
37.2 ........................
2.5 ..........................
60.2 ........................
37.2 ........................
2.5 ..........................
98.8
0.0
1.2
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27SEP3
TSL 5
59568
Federal Register / Vol. 75, No. 186 / Monday, September 27, 2010 / Proposed Rules
TABLE V.68—SUMMARY OF RESULTS FOR BUILT-IN REFRIGERATION PRODUCTS—Continued
Category
TSL 1
TSL 2
TSL 3
TSL 4
TSL 5
Net Cost (%) ..............
No Impact (%) ............
Net Benefit (%) ...........
Generation Capacity Reduction
(GW) †.
Employment Impacts:
Total Potential Changes in
Domestic Production
Workers in 2014 (thousands).
Indirect Domestic Jobs
(thousands) †.
4.3 ..........................
19.9 ........................
75.8 ........................
0.02 ........................
53.1 ........................
0.6 ..........................
46.3 ........................
0.03 ........................
78.2 ........................
0.5 ..........................
21.3 ........................
0.05 ........................
78.2 ........................
0.5 ..........................
21.3 ........................
0.07 ........................
87.1
0.3
12.6
0.08
0.00 to (1.32) .........
(0.00) to (1.32) .......
0.01 to (1.32) .........
0.01 to (1.32) .........
0.04 to (1.32)
0.10 ........................
0.13 ........................
0.08 ........................
0.01 ........................
(0.13)
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
Parentheses indicate negative (¥) values.
* Range of the economic value of CO2 reductions is based on estimates of the global benefit of reduced CO2 emissions.
** For LCCs, a negative value means an increase in LCC by the amount indicated.
† Changes in 2043.
DOE first considered TSL 5, which
represents the max-tech efficiency
levels. TSL 5 would save 0.08 quads of
energy, an amount DOE considers
significant. Under TSL 5, the NPV of
consumer benefit would be ¥$1.00
billion, using a discount rate of 7
percent, and ¥$1.62 billion, using a
discount rate of 3 percent.
The cumulative emissions reductions
at TSL 5 are 5 Mt of CO2, 4 kt of NOX,
and 0.03 t of Hg. The estimated
monetary value of the cumulative CO2
emissions reductions at TSL 5 ranges
from $0.02 billion to $0.28 billion. Total
generating capacity in 2043 is estimated
to decrease by 0.08 GW under TSL 5.
At TSL 5, the average LCC impact is
a cost (LCC increase) of $318 for builtin all-refrigerators, a cost of $244 for
built-in bottom-mount refrigeratorfreezers, a cost of $219 for built-in sideby-side refrigerator-freezers, and a cost
of $169 for built-in upright freezers. The
median payback period is 37 years for
built-in all-refrigerators, 62 years for
built-in bottom-mount refrigeratorfreezers, 60 years for built-in side-byside refrigerator-freezers, and 27 years
for built-in upright freezers. The fraction
of consumers experiencing an LCC
benefit is 3 percent for built-in allrefrigerators, 1 percent for built-in
bottom-mount refrigerator-freezers, 1
percent for built-in side-by-side
refrigerator-freezers, and 13 percent for
built-in upright freezers. The fraction of
consumers experiencing an LCC cost is
97 percent for built-in all-refrigerators,
99 percent for built-in bottom-mount
refrigerator-freezers, 99 percent for
built-in side-by-side refrigeratorfreezers, and 87 percent for built-in
upright freezers.
At TSL 5, the projected change in
INPV ranges from a decrease of $84.9
million to a decrease of $120.3 million.
If the high end of the range of impacts
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is reached as DOE expects, TSL 5 could
result in a net loss of 18 percent in INPV
to built-in refrigeration product
manufacturers.
The Secretary tentatively concludes
that at TSL 5 for built-in refrigeration
products, the benefits of energy savings,
generating capacity reductions,
emission reductions, and the estimated
monetary value of the CO2 emissions
reductions would be outweighed by the
negative NPV of consumer benefits, the
economic burden on a significant
fraction of consumers due to the large
increases in product cost, and the
capital conversion costs and profit
margin impacts that could result in a
reduction in INPV for the
manufacturers. Consequently, the
Secretary has tentatively concluded that
TSL 5 is not economically justified.
DOE then considered TSL 4. TSL 4
would save 0.07 quads of energy, an
amount DOE considers significant.
Under TSL 4, the NPV of consumer
benefit would be ¥$0.60 billion, using
a discount rate of 7 percent, and ¥$0.91
billion, using a discount rate of 3
percent.
The cumulative emissions reductions
at TSL 4 are 5 Mt of CO2, 4 kt of NOX,
and 0.02 t of Hg. The estimated
monetary value of the cumulative CO2
emissions reductions at TSL 4 ranges
from $0.02 billion to $0.24 billion. Total
generating capacity in 2043 is estimated
to decrease by 0.07 GW under TSL 4.
At TSL 4, DOE projects that the
average LCC impact is a cost (LCC
increase) of $195 for built-in allrefrigerators, a cost of $164 for built-in
bottom-mount refrigerator-freezers, a
cost of $116 for built-in side-by-side
refrigerator-freezers, and a cost of $78
for built-in upright freezers. The median
payback period is 30 years for built-in
all-refrigerators, 63 years for built-in
bottom-mount refrigerator-freezers, 37
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years for built-in side-by-side
refrigerator-freezers, and 21 years for
built-in upright freezers. The fraction of
consumers experiencing an LCC benefit
is 6 percent for built-in all-refrigerators,
1 percent for built-in bottom-mount
refrigerator-freezers, 3 percent for builtin side-by-side refrigerator-freezers, and
21 percent for built-in upright freezers.
The fraction of consumers experiencing
an LCC cost is 95 percent for built-in allrefrigerators, 99 percent for built-in
bottom-mount refrigerator-freezers, 60
percent for built-in side-by-side
refrigerator-freezers, and 78 percent for
built-in upright freezers.
At TSL 4, the projected change in
INPV ranges from a decrease of $79.7
million to a decrease of $103.0 million.
If the high end of the range of impacts
is reached as DOE expects, TSL 4 could
result in a net loss of 16 percent in INPV
to built-in refrigeration product
manufacturers.
The Secretary tentatively concludes
that at TSL 4 for built-in refrigeration
products, the benefits of energy savings,
generating capacity reductions,
emission reductions, and the estimated
monetary value of the CO2 emissions
reductions would be outweighed by the
negative NPV of consumer benefits, the
economic burden on a significant
fraction of consumers due to the
increases in product cost, and the
capital conversion costs and profit
margin impacts that could result in a
reduction in INPV for the
manufacturers. Consequently, the
Secretary has tentatively concluded that
TSL 4 is not economically justified.
DOE then considered TSL 3. TSL 3
would save 0.05 quads of energy, an
amount DOE considers significant.
Under TSL 3, the NPV of consumer
benefit would be ¥$0.34 billion, using
a discount rate of 7 percent, and ¥$0.46
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billion, using a discount rate of 3
percent.
The cumulative emissions reductions
at TSL 3 are 4 Mt of CO2, 3 kt of NOX,
and 0.02 t of Hg. The estimated
monetary value of the cumulative CO2
emissions reduction at TSL 3 ranges
from $0.01 billion to $0.19 billion. Total
generating capacity in 2043 is estimated
to decrease by 0.05 GW under TSL 3.
At TSL 3, the average LCC impact is
a cost (LCC increase) of $34 for built-in
all-refrigerators, a cost of $0 for built-in
bottom-mount refrigerator-freezers, a
cost of $116 for built-in side-by-side
refrigerator-freezers, and a cost of $78
for built-in upright freezers. The median
payback period is 16 years for built-in
all-refrigerators, 13 years for built-in
bottom-mount refrigerator-freezers, 37
years for built-in side-by-side
refrigerator-freezers, and 21 years for
built-in upright freezers. The fraction of
consumers experiencing an LCC benefit
is 22 percent for built-in allrefrigerators, 5 percent for built-in
bottom-mount refrigerator-freezers, 3
percent for built-in side-by-side
refrigerator-freezers, and 21 percent for
built-in upright freezers. The fraction of
consumers experiencing an LCC cost is
69 percent for built-in all-refrigerators, 8
percent for built-in bottom-mount
refrigerator-freezers, 60 percent for
built-in side-by-side refrigeratorfreezers, and 78 percent for built-in
upright freezers. Although a significant
fraction of consumers would experience
an LCC cost, in the majority of cases the
cost as a percentage of the purchase
price (which ranges from approximately
$4,500 to $8,000) is small.
At TSL 3, the projected change in
INPV ranges from a decrease of $65.8
million to a decrease of $80.5 million.
If the high end of the range of impacts
is reached as DOE expects, TSL 3 could
result in a net loss of 12 percent in INPV
to built-in refrigeration product
manufacturers.
The Secretary tentatively concludes
that at TSL 3 for built-in refrigeration
products, the benefits of energy savings,
generating capacity reductions,
emission reductions, and the estimated
monetary value of the CO2 emissions
reductions would outweigh the negative
NPV of consumer benefits, the slight
economic burden on a significant
fraction of consumers due to the
increases in product cost, and the
capital conversion costs and profit
margin impacts that could result in a
reduction in INPV for the
59569
manufacturers. In addition to the
aforementioned benefits of the proposed
standards, DOE notes that the efficiency
levels in TSL 3 correspond to the
recommended levels in the Joint
Comments.
After considering the analysis,
comments on the November 2009 notice
and the preliminary TSD, and the
benefits and burdens of TSL 3, the
Secretary tentatively concludes that this
trial standard level will offer the
maximum improvement in efficiency
that is technologically feasible and
economically justified, and will result
in significant conservation of energy.
Therefore, DOE today proposes to adopt
TSL 3 for built-in refrigeration products.
The proposed amended energy
conservation standards for built-in
refrigeration products, expressed as
equations for maximum energy use, are
shown in Table V.69.
DOE requests comment on the
considerations leading to the above
conclusion, particularly regarding the
negative net consumer impacts of the
proposed standards for built-in
refrigeration products. (See Issue 20
under ‘‘Issues on Which DOE Seeks
Comment’’ in section VII.E of this
NOPR, below.)
TABLE V.69—PROPOSED STANDARDS FOR BUILT-IN REFRIGERATION PRODUCTS
Equations for maximum energy use
(kWh/yr)
Product class
Based on AV
(ft3)
3–BI. Built-in refrigerator-freezer—automatic defrost with top-mounted freezer without an automatic icemaker.
3I–BI. Built-in refrigerator-freezers—automatic defrost with top-mounted freezer with an automatic icemaker without through-the-door ice service.
3A–BI. Built-in all-refrigerators—automatic defrost ........................................................................................
4–BI. Built-in refrigerator-freezers—automatic defrost with side-mounted freezer without an automatic
icemaker.
4I–BI. Built-in refrigerator-freezers—automatic defrost with side-mounted freezer with an automatic icemaker without through-the-door ice service.
5–BI. Built-in refrigerator-freezers—automatic defrost with bottom-mounted freezer without an automatic
icemaker.
5I–BI. Built-in refrigerator-freezers—automatic defrost with bottom-mounted freezer with an automatic
icemaker without through-the-door ice service.
5A–BI. Built-in refrigerator-freezer—automatic defrost with bottom-mounted freezer with through-the-door
ice service.
7–BI. Built-in refrigerator-freezers—automatic defrost with side-mounted freezer with through-the-door
ice service.
9–BI. Built-in upright freezers with automatic defrost without an automatic icemaker .................................
Based on av (L)
8.57AV + 248.2
0.303av + 248.2
8.57AV + 332.2
0.303av + 332.2
7.55AV + 215.1
9.04AV + 316.2
0.266av + 215.1
0.319av + 316.2
9.04AV + 400.2
0.319av + 400.2
9.35AV + 335.1
0.330av + 335.1
9.35AV + 419.1
0.330av + 419.1
9.72AV + 495.5
0.343av + 495.5
9.07AV + 454.3
0.320av + 454.3
9.24AV + 244.6
0.326av + 244.6
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AV = adjusted volume in cubic feet; av = adjusted volume in liters
5. Summary of Benefits and Costs
(Annualized) of Proposed Standards
The benefits and costs of today’s
proposed standards can also be
expressed in terms of annualized values
over the 2014–2043 period. Estimates of
annualized values are shown in Table
V.70. The annualized monetary values
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are the sum of (1) the annualized
national economic value, expressed in
2009$, of the benefits from operating
products that meet the proposed
standards (consisting primarily of
operating cost savings from using less
energy, minus increases in equipment
purchase costs, which is another way of
representing consumer NPV), and (2)
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the monetary value of the benefits of
emission reductions, including CO2
emission reductions.47 The value of the
47 DOE used a two-step calculation process to
convert the time-series of costs and benefits into
annualized values. First, DOE calculated a present
value for the time-series of costs and benefits using
a discount rate of either three or seven percent.
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CO2 reductions, otherwise known as the
Social Cost of Carbon (SCC), is
calculated using a range of values per
metric ton of CO2 developed by a recent
interagency process. The monetary costs
and benefits of cumulative emissions
reductions are reported in 2009$ to
permit comparisons with the other costs
and benefits in the same dollar units.
Although combining the values of
operating savings and CO2 reductions
provides a useful perspective, two
issues should be considered. First, the
national operating savings are domestic
U.S. consumer monetary savings that
occur as a result of market transactions
while the value of CO2 reductions is
based on a global value. Second, the
assessments of operating cost savings
and CO2 savings are performed with
different methods that use quite
different timeframes for analysis. The
national operating cost savings is
measured for the lifetime of refrigeration
products shipped in 2014–2043. The
SCC values, on the other hand, reflect
the present value of all future climaterelated impacts resulting from the
emission of one ton of carbon dioxide in
each year. These impacts go well
beyond 2100.
Using a 7-percent discount rate and
the SCC value of $21.40/ton in 2010 (in
2007$), the cost of the standards
proposed in today’s rule is $1,841
million per year in increased equipment
costs, while the annualized benefits are
$2,112 million per year in reduced
equipment operating costs, $316 million
in CO2 reductions, and $7 million in
reduced NOX emissions. In this case, the
net benefit amounts to $594 million per
year. Using a 3-percent discount rate
and the SCC value of $21.40/ton in 2010
(in 2007$), the cost of the standards
proposed in today’s rule is $1,849
million per year in increased equipment
costs, while the benefits are $2,929
million per year in reduced operating
costs, $316 million in CO2 reductions,
and $33 million in reduced NOX
emissions. At a 3-percent discount rate,
the net benefit amounts to $1,429
million per year.
TABLE V.70—ANNUALIZED BENEFITS AND COSTS OF PROPOSED STANDARDS FOR REFRIGERATION PRODUCTS FOR 2014–
2043 PERIOD
Primary
estimate *
Discount rate
Low estimate *
High estimate *
Monetized (million 2009$/year)
Benefits:
Operating Cost Savings ....................
CO2 Reduction at $4.7/t ** .................
CO2 Reduction at $21.4/t ** ...............
CO2 Reduction at $35.1/t ** ...............
CO2 Reduction at $64.9/t ** ...............
NOX Reduction at $2,519/t ** ............
Total † .........................................
Costs:
Incremental Product Costs ................
Net Benefits/Costs:
Total † ................................................
7% ............................................................
3% ............................................................
5% ............................................................
3% ............................................................
2.5% .........................................................
3% ............................................................
7% ............................................................
3% ............................................................
7% plus CO2 range ..................................
7% ............................................................
3% ............................................................
3% plus CO2 range ..................................
2112
2929
85
316
492
963
7
33
2204–3082
2435
3278
3047–3925
1852
2520
85
316
492
963
7
33
1944–2822
2175
2869
2638–3516
2377
3335
85
316
492
963
7
33
2469–3348
2700
3684
3453–4331
7% ............................................................
3% ............................................................
1841
1849
1733
1729
1950
1969
363–1241
594
1429
1198–2076
211–1089
442
1140
909–1787
519–1397
750
1714
1483–2362
7%
7%
3%
3%
plus CO2 range ..................................
............................................................
............................................................
plus CO2 range ..................................
* The Primary, Low, and High Estimates utilize forecasts of energy prices and housing starts from the AEO2010 Reference case, Low Economic Growth case, and Low Economic Growth case, respectively.
** The CO2 values represent global values (in 2007$) of the social cost of CO2 emissions in 2010 under several scenarios. The values of
$4.70, $21.40, and $35.10 per ton are the averages of SCC distributions calculated using 5%, 3%, and 2.5% discount rates, respectively. The
value of $64.90 per ton represents the 95th percentile of the SCC distribution calculated using a 3% discount rate. The value for NOX (in 2009$)
is the average of the low and high values used in DOE’s analysis. NOX savings are in addition to the regulatory emissions reductions modeled in
the Annual Energy Outlook forecast.
† Total Benefits for both the 3% and 7% cases are derived using the SCC value calculated at a 3% discount rate, which is $21.40/ton in 2010
(in 2007$). In the rows labeled as ‘‘7% plus CO2 range’’ and ‘‘3% plus CO2 range,’’ the operating cost and NOX benefits are calculated using the
labeled discount rate, and those values are added to the full range of CO2 values with the $4.70/ton value at the low end, and the $64.90/ton
value at the high end.
The rounding off of energy use
measurements for refrigeration products
is discussed in the test procedure NOPR
published on May 27, 2010. 75 FR
29824, 29849. Comments received from
stakeholders during the test procedure
rulemaking comment period support
rounding off such measurements to the
nearest kWh per year. (Whirlpool,
Refrigerator Test Procedure Rulemaking
No. 12 at p. 7; AHAM, Refrigerator Test
Procedure Rulemaking No. 16 at pp. 10,
11) The test procedure NOPR mentions
that, if the test procedure calls for such
round off, the energy standard would
also need to include round off, in order
to avoid noncompliance associated with
inconsistency between the two rules.
For example, if the energy standard was
500.7 kWh for a product whose energy
use measurement was 500.6 kWh,
rounding the measurement to 501 kWh
might appear to show energy use higher
From the present value, DOE then calculated the
fixed annual payment over the analysis time period
(2014 through 2043) that yielded the same present
value. The fixed annual payment is the annualized
value. Although DOE calculated annualized values,
this does not imply that the time-series of cost and
benefits from which the annualized values were
determined is a steady stream of payments.
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6. Energy Standard Round-Off
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than the maximum allowable under the
standard.
DOE expects to implement rounding
off of energy use measurements in the
refrigeration product test procedure.
Hence, DOE also proposes such round
off for the energy standard. DOE
proposes to implement this by including
in 10 CFR part 430.32(a) the following
statement: ‘‘The energy standards as
determined by the equations of the
following table shall be rounded off to
the nearest kWh per year.’’
DOE requests comment on this
proposal for round off of the energy
standard. (See Issue 21 under ‘‘Issues on
Which DOE Seeks Comment’’ in section
VII.E of this NOPR, below.)
VI. Procedural Issues and Regulatory
Review
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
A. Review Under Executive Order 12866
Section 1(b)(1) of Executive Order
12866, ‘‘Regulatory Planning and
Review,’’ 58 FR 51735 (Oct. 4, 1993),
requires each agency to identify the
problem that it intends to address,
including, where applicable, the failures
of private markets or public institutions
that warrant new agency action, as well
as to assess the significance of that
problem. The problems that today’s
standards address are as follows:
(1) There is a lack of consumer
information and/or information
processing capability about energy
efficiency opportunities in the home
appliance market.
(2) There is asymmetric information
(one party to a transaction has more and
better information than the other) and/
or high transactions costs (costs of
gathering information and effecting
exchanges of goods and services).
(3) There are external benefits
resulting from improved energy
efficiency of heating products that are
not captured by the users of such
equipment. These benefits include
externalities related to environmental
protection and energy security that are
not reflected in energy prices, such as
reduced emissions of greenhouse gases.
In addition, DOE has determined that
today’s regulatory action is an
‘‘economically significant regulatory
action’’ under section 3(f)(1) of
Executive Order 12866. Accordingly,
section 6(a)(3) of the Executive Order
requires that DOE prepare a regulatory
impact analysis (RIA) on today’s rule
and that the Office of Information and
Regulatory Affairs (OIRA) in the Office
of Management and Budget (OMB)
review this rule. DOE presented to OIRA
for review the draft rule and other
documents prepared for this
rulemaking, including the RIA, and has
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included these documents in the
rulemaking record. The assessments
prepared pursuant to Executive Order
12866 can be found in the technical
support document (Chapter 16) for this
rulemaking. They are available for
public review in the Resource Room of
DOE’s Building Technologies Program,
950 L’Enfant Plaza, SW., Suite 600,
Washington, DC 20024, (202) 586–2945,
between 9 a.m. and 4 p.m., Monday
through Friday, except Federal holidays.
B. Review Under the Regulatory
Flexibility Act
The Regulatory Flexibility Act (5
U.S.C. 601 et seq.) requires preparation
of an initial regulatory flexibility
analysis (IRFA) for any rule that by law
must be proposed for public comment,
unless the agency certifies that the rule,
if promulgated, will not have a
significant economic impact on a
substantial number of small entities. As
required by Executive Order 13272,
‘‘Proper Consideration of Small Entities
in Agency Rulemaking,’’ 67 FR 53461
(August 16, 2002), DOE published
procedures and policies on February 19,
2003, to ensure that the potential
impacts of its rules on small entities are
properly considered during the
rulemaking process. 68 FR 7990. DOE
has made its procedures and policies
available on the Office of the General
Counsel’s Web site (https://
www.gc.doe.gov).
For manufacturers of residential
refrigerators, refrigerator-freezers, and
freezers, the Small Business
Administration (SBA) has set a size
threshold, which defines those entities
classified as ‘‘small businesses’’ for the
purposes of the statute. DOE used the
SBA’s small business size standards to
determine whether any small entities
would be subject to the requirements of
the rule. 65 FR 30836, 30850 (May 15,
2000), as amended at 65 FR 53533,
53545 (September 5, 2000) and codified
at 13 CFR part 121. The size standards
are listed by North American Industry
Classification System (NAICS) code and
industry description and are available at
https://www.sba.gov/idc/groups/public/
documents/sba_homepage/
serv_sstd_tablepdf.pdf. Residential
refrigeration product manufacturing is
classified under NAICS 335222,
‘‘Household Refrigerator and Home
Freezer Manufacturing.’’ The SBA sets a
threshold of 1,000 employees or less for
an entity to be considered as a small
business for this category.
DOE reviewed the potential standard
levels considered in today’s NOPR
under the provisions of the Regulatory
Flexibility Act and the procedures and
policies published on February 19,
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59571
2003. To better assess the potential
impacts of this rulemaking on small
entities, DOE conducted a more focused
inquiry of the companies that could be
small business manufacturers of
products covered by this rulemaking.
During its market survey, DOE used all
available public information to identify
potential small manufacturers. DOE’s
research involved industry trade
association membership directories
(including AHAM), product databases
(e.g., FTC, The Thomas Register, CEC,
and ENERGY STAR databases),
individual company Web sites, and
marketing research tools (e.g., Dunn and
Bradstreet reports) to create a list of
every company that manufactures or
sells residential refrigeration products
covered by this rulemaking. DOE also
asked stakeholders and industry
representatives if they were aware of
any additional small manufacturers
during manufacturer interviews and at
DOE public meetings. DOE reviewed all
publicly-available data and contacted
various companies on its complete list
of manufacturers, as necessary, to
determine whether they met the SBA’s
definition of a small business
manufacturer of covered residential
refrigeration products. DOE screened
out companies that do not offer
products covered by this rulemaking, do
not meet the definition of a ‘‘small
business,’’ or are foreign owned and
operated.
DOE initially identified at least 65
distinct brands of residential
refrigeration products sold in the U.S.
by 47 parent companies. Out of these 47
companies, DOE determined that the
majority (31 of 47) were distributors or
resellers of branded products rather
than original equipment manufacturers.
Of the 16 manufacturers, DOE found 15
to be either large manufacturers or
foreign-owned and operated. Thus, DOE
identified one small residential
refrigeration product manufacturer that
produces covered products and can be
considered a small business. Next, DOE
contacted this potential small business
manufacturer to request an interview
about the possible impacts on small
business manufacturers generally. From
these discussions, DOE determined the
expected impacts of the rule on affected
small entities and whether an initial
regulatory flexibility analysis was
needed (i.e., whether DOE could certify
that this rulemaking would not have a
significant economic impact on a
substantial number of small entities).
The majority of residential
refrigeration products are currently
manufactured in the United States,
though production for the domestic
market has increasingly been relocated
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Federal Register / Vol. 75, No. 186 / Monday, September 27, 2010 / Proposed Rules
to Mexico. For standard-size
refrigerator-freezers, three large
manufacturers control the
overwhelming majority of sales. Many
foreign-owned manufacturers of
standard-size refrigerator-freezers offer
products for sale in the United States
and constitute part of the remaining
domestic standard-size refrigeratorfreezer market. These products are
either manufactured domestically or
imported depending on the specific
manufacturer. Additionally, several
domestic companies focus on premium
built-in standard-size refrigeratorfreezers, which represent the remainder
of the market. None of the standard-size
refrigerator manufacturers DOE
identified are small business
manufacturers.
For standard-size freezers, one large
manufacturer controls the majority of
the market. Another domestic
manufacturer with a significant
standard-size freezer market share
recently went out of business, but its
market share is expected to be taken by
other large manufacturers of
refrigeration products. The remaining
market share is spread in small
percentages across foreign-owned and
foreign-operated manufacturers and
some of the same niche manufacturers
that produce premium built-in standardsize refrigerator-freezers. None of the
standard-size freezer manufacturers
identified by DOE are small business
manufacturers.
The majority of compact refrigeration
products are imported, and market share
is divided among many domestic and
foreign manufacturers. Several
manufacturers who still produce
compact products domestically focus on
the premium niche market of
undercounter refrigerators and freezers.
Undercounter refrigerator and freezers
are high-end products that are meant to
be either free-standing or recessed.
Based on its market research, the one
small business manufacturer of
residential refrigeration products
identified by DOE is a niche
manufacturer that produces these
premium undercounter units. The
company manufactures primarily
products that are covered by this
rulemaking, such as undercounter
refrigerators and refrigerator-freezers,
plus several products outside of the
scope of coverage for this rulemaking,
such as ice makers and wine coolers.
The small business manufacturer
currently offers five basic ENERGY
STAR models (13 individual products)
but many of its product lines may need
upgrading or may be discontinued in
response to the proposed energy
conservation standards.
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DOE does not believe the small
business manufacturer will be
differentially impacted by the proposed
energy conservation standard. The small
business manufacturer has the largest
market share of undercounter
refrigerator and freezers. Since
undercounter units are a very small
segment of compact refrigerators and
freezers, the small business
manufacturer is the market leader of a
very small segment of compact
products. The company represents an
even smaller percentage of total
shipments of covered products. Many of
the other undercounter manufacturers,
while not technically small businesses
by the SBA definition, also have low
overall production volumes. Finally, the
undercounter market is a niche market
that does not compete with overall
compact refrigeration sales.
Undercounter products are luxury items
purchased by consumers that are
typically less concerned about first costs
compared to purchasers of other
residential refrigeration products. While
most compact sales are inexpensive
products with retail prices in the low
hundreds of dollars, undercounter
products typically cost many times that.
Despite the small size of this niche
market, the much higher sales price and
lower volumes indicate that profit
margins are likely higher.
Since only one small business
manufacturer would potentially be
impacted by the proposed energy
conservation standards in today’s rule
and that manufacturer represents a
small percentage of covered products is
a leader in a niche market, DOE believes
that these combined factors make it
likely that the manufacturer would not
be differentially impacted compared to
its competition. As a result, DOE
certifies that the standards for
residential refrigeration products set
forth in the proposed rule, if
promulgated, would not have a
significant economic impact on a
substantial number of small entities.
Accordingly, DOE has not prepared a
regulatory flexibility analysis for this
rulemaking. DOE will transmit the
certification and supporting statement
of factual basis to the Chief Counsel for
Advocacy of the Small Business
Administration for review under 5
U.S.C. 605(b).
DOE requests comment on the above
analysis, as well as any information
concerning small businesses that could
be impacted by this rulemaking and the
nature and extent of those potential
impacts of the proposed energy
conservation standards on small
residential refrigeration product
manufacturers. (See Issue 22 under
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‘‘Issues on Which DOE Seeks Comment’’
in section VII.E of this NOPR, below.)
C. Review Under the Paperwork
Reduction Act
This rulemaking will impose no new
information or record keeping
requirements. Accordingly, OMB
clearance is not required under the
Paperwork Reduction Act. (44 U.S.C.
3501 et seq.)
D. Review Under the National
Environmental Policy Act of 1969
DOE has prepared a draft
environmental assessment (EA) of the
impacts of the proposed rule pursuant
to the National Environmental Policy
Act of 1969 (42 U.S.C. 4321 et seq.), the
regulations of the Council on
Environmental Quality (40 CFR parts
1500–1508), and DOE’s regulations for
compliance with the National
Environmental Policy Act of 1969 (10
CFR part 1021). This assessment
includes an examination of the potential
effects of emission reductions likely to
result from the rule in the context of
global climate change, as well as other
types of environmental impacts. The
draft EA has been included as chapter
15 of the NOPR TSD. Before issuing a
final rule for refrigeration products,
DOE will consider public comments
and, as appropriate, determine whether
to issue a finding of no significant
impact (FONSI) as part of a final EA or
to prepare an environmental impact
statement (EIS) for this rulemaking.
E. Review Under Executive Order 13132
Executive Order 13132, ‘‘Federalism,’’
64 FR 43255 (August 10, 1999) imposes
certain requirements on agencies
formulating and implementing policies
or regulations that preempt State law or
that have federalism implications. The
Executive Order requires agencies to
examine the constitutional and statutory
authority supporting any action that
would limit the policymaking discretion
of the States and to carefully assess the
necessity for such actions. The
Executive Order also requires agencies
to have an accountable process to
ensure meaningful and timely input by
State and local officials in the
development of regulatory policies that
have federalism implications. On March
14, 2000, DOE published a statement of
policy describing the intergovernmental
consultation process it will follow in the
development of such regulations. 65 FR
13735. EPCA governs and prescribes
Federal preemption of State regulations
as to energy conservation for the
products that are the subject of today’s
proposed rule. States can petition DOE
for exemption from such preemption to
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the extent, and based on criteria, set
forth in EPCA. (42 U.S.C. 6297) No
further action is required by Executive
Order 13132.
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F. Review Under Executive Order 12988
With respect to the review of existing
regulations and the promulgation of
new regulations, section 3(a) of
Executive Order 12988, ‘‘Civil Justice
Reform,’’ imposes on Federal agencies
the general duty to adhere to the
following requirements: (1) Eliminate
drafting errors and ambiguity; (2) write
regulations to minimize litigation; and
(3) provide a clear legal standard for
affected conduct rather than a general
standard and promote simplification
and burden reduction. 61 FR 4729
(February 7, 1996). Section 3(b) of
Executive Order 12988 specifically
requires that Executive agencies make
every reasonable effort to ensure that the
regulation: (1) Clearly specifies the
preemptive effect, if any; (2) clearly
specifies any effect on existing Federal
law or regulation; (3) provides a clear
legal standard for affected conduct
while promoting simplification and
burden reduction; (4) specifies the
retroactive effect, if any; (5) adequately
defines key terms; and (6) addresses
other important issues affecting clarity
and general draftsmanship under any
guidelines issued by the Attorney
General. Section 3(c) of Executive Order
12988 requires Executive agencies to
review regulations in light of applicable
standards in section 3(a) and section
3(b) to determine whether they are met
or it is unreasonable to meet one or
more of them. DOE has completed the
required review and determined that, to
the extent permitted by law, this
proposed rule meets the relevant
standards of Executive Order 12988.
G. Review Under the Unfunded
Mandates Reform Act of 1995
Title II of the Unfunded Mandates
Reform Act of 1995 (UMRA) requires
each Federal agency to assess the effects
of Federal regulatory actions on State,
local, and Tribal governments and the
private sector. Public Law 104–4, sec.
201 (codified at 2 U.S.C. 1531). For a
proposed regulatory action likely to
result in a rule that may cause the
expenditure by State, local, and Tribal
governments, in the aggregate, or by the
private sector of $100 million or more
in any one year (adjusted annually for
inflation), section 202 of UMRA requires
a Federal agency to publish a written
statement that estimates the resulting
costs, benefits, and other effects on the
national economy. (2 U.S.C. 1532(a), (b))
The UMRA also requires a Federal
agency to develop an effective process
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to permit timely input by elected
officers of State, local, and Tribal
governments on a proposed ‘‘significant
intergovernmental mandate,’’ and
requires an agency plan for giving notice
and opportunity for timely input to
potentially affected small governments
before establishing any requirements
that might significantly or uniquely
affect small governments. On March 18,
1997, DOE published a statement of
policy on its process for
intergovernmental consultation under
UMRA. 62 FR 12820; also available at
https://www.gc.doe.gov.
Although today’s proposed rule does
not contain a Federal intergovernmental
mandate, it may impose expenditures of
$100 million or more on the private
sector. Specifically, the proposed rule
will likely result in a final rule that
could impose expenditures of $100
million or more. Such expenditures may
include (1) investment in research and
development and in capital
expenditures by refrigeration product
manufacturers in the years between the
final rule and the compliance date for
the new standard, and (2) incremental
additional expenditures by consumers
to purchase higher-efficiency
refrigeration products, starting in 2014.
Section 202 of UMRA authorizes an
agency to respond to the content
requirements of UMRA in any other
statement or analysis that accompanies
the proposed rule. 2 U.S.C. 1532(c). The
content requirements of section 202(b)
of UMRA relevant to a private sector
mandate substantially overlap the
economic analysis requirements that
apply under section 325(o) of EPCA and
Executive Order 12866. The
SUPPLEMENTARY INFORMATION section of
the notice of proposed rulemaking and
the ‘‘Regulatory Impact Analysis’’
section of the TSD for this proposed rule
respond to those requirements.
Under section 205 of UMRA, the
Department is obligated to identify and
consider a reasonable number of
regulatory alternatives before
promulgating a rule for which a written
statement under section 202 is required.
2 U.S.C. 1535(a). DOE is required to
select from those alternatives the most
cost-effective and least burdensome
alternative that achieves the objectives
of the rule unless DOE publishes an
explanation for doing otherwise or the
selection of such an alternative is
inconsistent with law. As required by 42
U.S.C. 6295(h) and (o), 6313(e), and
6316(a), today’s proposed rule would
establish energy conservation standards
for residential refrigeration products
that are designed to achieve the
maximum improvement in energy
efficiency that DOE has determined to
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59573
be both technologically feasible and
economically justified. A full discussion
of the alternatives considered by DOE is
presented in the ‘‘Regulatory Impact
Analysis’’ section of the TSD for today’s
proposed rule.
H. Review Under the Treasury and
General Government Appropriations
Act, 1999
Section 654 of the Treasury and
General Government Appropriations
Act, 1999 (Pub. L. 105–277) requires
Federal agencies to issue a Family
Policymaking Assessment for any rule
that may affect family well-being. This
rule would not have any impact on the
autonomy or integrity of the family as
an institution. Accordingly, DOE has
concluded that it is not necessary to
prepare a Family Policymaking
Assessment.
I. Review Under Executive Order 12630
DOE has determined, under Executive
Order 12630, ‘‘Governmental Actions
and Interference with Constitutionally
Protected Property Rights’’ 53 FR 8859
(March 18, 1988), that this regulation
would not result in any takings that
might require compensation under the
Fifth Amendment to the U.S.
Constitution.
J. Review Under the Treasury and
General Government Appropriations
Act, 2001
Section 515 of the Treasury and
General Government Appropriations
Act, 2001 (44 U.S.C. 3516, note)
provides for agencies to review most
disseminations of information to the
public under guidelines established by
each agency pursuant to general
guidelines issued by OMB. OMB’s
guidelines were published at 67 FR
8452 (February 22, 2002), and DOE’s
guidelines were published at 67 FR
62446 (October 7, 2002). DOE has
reviewed today’s NOPR under the OMB
and DOE guidelines and has concluded
that it is consistent with applicable
policies in those guidelines.
K. Review Under Executive Order 13211
Executive Order 13211, ‘‘Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use’’ 66 FR 28355 (May
22, 2001), requires Federal agencies to
prepare and submit to OIRA at OMB, a
Statement of Energy Effects for any
proposed significant energy action. A
‘‘significant energy action’’ is defined as
any action by an agency that
promulgates or is expected to lead to
promulgation of a final rule, and that (1)
Is a significant regulatory action under
Executive Order 12866, or any successor
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order; and (2) is likely to have a
significant adverse effect on the supply,
distribution, or use of energy, or (3) is
designated by the Administrator of
OIRA as a significant energy action. For
any proposed significant energy action,
the agency must give a detailed
statement of any adverse effects on
energy supply, distribution, or use
should the proposal be implemented,
and of reasonable alternatives to the
action and their expected benefits on
energy supply, distribution, and use.
DOE has tentatively concluded that
today’s regulatory action, which sets
forth energy conservation standards for
refrigeration products, is not a
significant energy action because the
proposed standards are not likely to
have a significant adverse effect on the
supply, distribution, or use of energy,
nor has it been designated as such by
the Administrator at OIRA. Accordingly,
DOE has not prepared a Statement of
Energy Effects on the proposed rule.
L. Review Under the Information
Quality Bulletin for Peer Review
On December 16, 2004, OMB, in
consultation with the Office of Science
and Technology (OSTP), issued its Final
Information Quality Bulletin for Peer
Review (the Bulletin). 70 FR 2664
(January 14, 2005). The Bulletin
establishes that certain scientific
information shall be peer reviewed by
qualified specialists before it is
disseminated by the Federal
Government, including influential
scientific information related to agency
regulatory actions. The purpose of the
bulletin is to enhance the quality and
credibility of the Government’s
scientific information. Under the
Bulletin, the energy conservation
standards rulemaking analyses are
‘‘influential scientific information,’’
which the Bulletin defines as ‘‘scientific
information the agency reasonably can
determine will have or does have a clear
and substantial impact on important
public policies or private sector
decisions.’’ 70 FR 2667.
In response to OMB’s Bulletin, DOE
conducted formal in-progress peer
reviews of the energy conservation
standards development process and
analyses and has prepared a Peer
Review Report pertaining to the energy
conservation standards rulemaking
analyses. Generation of this report
involved a rigorous, formal, and
documented evaluation using objective
criteria and qualified and independent
reviewers to make a judgment as to the
technical/scientific/business merit, the
actual or anticipated results, and the
productivity and management
effectiveness of programs and/or
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projects. The ‘‘Energy Conservation
Standards Rulemaking Peer Review
Report’’ dated February 2007 has been
disseminated and is available at the
following Web site: https://
www1.eere.energy.gov/buildings/
appliance_standards/peer_review.html.
VII. Public Participation
A. Attendance at Public Meeting
The time, date and location of the
public meeting are listed in the DATES
and ADDRESSES sections at the beginning
of this document. To attend the public
meeting, please notify Ms. Brenda
Edwards at (202) 586–2945 or
Brenda.Edwards@ee.doe.gov. As
explained in the ADDRESSES section,
foreign nationals visiting DOE
Headquarters are subject to advance
security screening procedures.
B. Procedure for Submitting Requests To
Speak
Any person who has an interest in
today’s NOPR, or who is a
representative of a group or class of
persons that has an interest in these
issues, may request an opportunity to
make an oral presentation. Such persons
may hand-deliver requests to speak,
along with a computer diskette or CD in
WordPerfect, Microsoft Word, PDF, or
text (ASCII) file format, to the address
shown in the ADDRESSES section at the
beginning between the hours of 9 a.m.
and 4 p.m., Monday through Friday,
except Federal holidays. Requests may
also be sent by mail, or by e-mail to:
Brenda.Edwards@ee.doe.gov.
Persons requesting an opportunity to
speak should briefly describe the nature
of their interest in this rulemaking and
provide a telephone number for contact.
DOE requests persons scheduled to
make an oral presentation to submit an
advance copy of their statements at least
one week before the public meeting. At
its discretion, DOE may permit any
person who cannot supply an advance
copy of their statement to participate, if
that person has made advance
alternative arrangements with the
Building Technologies Program. The
request to give an oral presentation
should ask for such alternative
arrangements.
C. Conduct of Public Meeting
DOE will designate a DOE official to
preside at the public meeting and may
also use a professional facilitator to aid
discussion. The meeting will not be a
judicial or evidentiary-type public
hearing, but DOE will conduct it in
accordance with 5 U.S.C. 553 and
section 336 of EPCA, 42 U.S.C. 6306. A
court reporter will be present to record
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the proceedings and prepare a
transcript. DOE reserves the right to
schedule the order of presentations and
to establish the procedures governing
the conduct of the public meeting. After
the public meeting, interested parties
may submit further comments on the
proceedings as well as on any aspect of
the rulemaking until the end of the
comment period.
The public meeting will be conducted
in an informal, conference style. DOE
will present summaries of comments
received before the public meeting,
allow time for presentations by
participants, and encourage all
interested parties to share their views on
issues affecting this rulemaking. Each
participant will be allowed to make a
prepared general statement (within time
limits determined by DOE), before the
discussion of specific topics. DOE will
permit other participants to comment
briefly on any general statements.
At the end of all prepared statements
on a topic, DOE will permit participants
to clarify their statements briefly and
comment on statements made by others.
Participants should be prepared to
answer questions by DOE and by other
participants concerning these issues.
DOE representatives may also ask
questions of participants concerning
other matters relevant to this
rulemaking. The official conducting the
public meeting will accept additional
comments or questions from those
attending, as time permits. The
presiding official will announce any
further procedural rules or modification
of the above procedures that may be
needed for the proper conduct of the
public meeting.
DOE will make the entire record of
this proposed rulemaking, including the
transcript from the public meeting,
available for inspection at the U.S.
Department of Energy, Resource Room
of the Building Technologies Program,
950 L’Enfant Plaza, SW., Washington,
DC 20024, (202) 586–2945, between 9
a.m. and 4 p.m., Monday through
Friday, except Federal holidays. Any
person may buy a copy of the transcript
from the transcribing reporter.
D. Submission of Comments
DOE will accept comments, data, and
information regarding the proposed rule
before or after the public meeting, but
no later than the date provided at the
beginning of this NOPR. Comments,
data, and other information submitted to
DOE’s e-mail address for this
rulemaking should be provided in
WordPerfect, Microsoft Word, PDF, or
text (ASCII) file format. Interested
parties should avoid the use of special
characters or any form of encryption
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and, wherever possible, comments
should carry the electronic signature of
the author. Absent an electronic
signature, comments submitted
electronically must be followed and
authenticated by submitting a signed
original paper document to the address
provided at the beginning of this notice.
Comments, data, and information
submitted to DOE via mail or hand
delivery/courier should include one
signed original paper copy. No
telefacsimiles (faxes) will be accepted.
According to 10 CFR 1004.11, any
person submitting information that he
or she believes to be confidential and
exempt by law from public disclosure
should submit two copies: one copy of
the document including all the
information believed to be confidential,
and one copy of the document with the
information believed to be confidential
deleted. DOE will make its own
determination about the confidential
status of the information and treat it
according to its determination.
Factors of interest to DOE when
evaluating requests to treat submitted
information as confidential include: (1)
A description of the items; (2) whether
and why such items are customarily
treated as confidential within the
industry; (3) whether the information is
generally known by or available from
other sources; (4) whether the
information has previously been made
available to others without obligation
concerning its confidentiality; (5) an
explanation of the competitive injury to
the submitting person which would
result from public disclosure; (6) when
such information might lose its
confidential character due to the
passage of time; and (7) why disclosure
of the information would be contrary to
the public interest.
E. Issues on Which DOE Seeks Comment
In addition to the issues that DOE has
identified throughout the earlier
portions of this preamble, DOE is
particularly interested in receiving
comments and views of interested
parties concerning the following issues:
1. DOE requests comment on its
baseline treatment of regulatory
emissions reductions.
2. DOE requests comment on the maxtech levels identified, and on the
combinations of design options
considered applicable to achieve maxtech designs. DOE requests that
comments also address as appropriate
the differences in applicable design
options for different product classes.
3. DOE requests comments on the
establishment of product classes for
refrigeration products with automatic
icemakers, including comment on the
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approach DOE proposes to use to
account for icemakers in the product
class structure.
4. DOE requests comment on the
proposal to establish separate product
classes for built-in refrigeration
products. DOE also requests comment
on the proposed definition for built-in
products, including what changes could
be made to further strengthen it while
not disqualifying any true built-in
products, and whether any adjustment
of the 24-inch dimension specified in
the proposed definition should be made.
5. DOE requests comment on whether
any additional product classes are
required to fully address icemaking and
built-in products.
6. DOE requests comment on the
proposal to combine product class 2
(refrigerator-freezer—partial automatic
defrost) with product class 1
(refrigerators and refrigerator-freezers
with manual defrost) and the proposal
to combine product class 12 (compact
refrigerator-freezer—partial automatic
defrost) with product class 11 (compact
refrigerators and refrigerator-freezers
with manual defrost).
7. DOE requests comment on the
proposal to eliminate the current 36inch height limitation for compact
products.
8. DOE requests comment on DOE’s
findings regarding projections regarding
supply of high-efficiency and variablespeed compressors. In particular, DOE
seeks information that would confirm or
cast doubt on DOE’s conclusions
regarding compressor supply.
9. DOE requests comment on the
consideration of use of isobutane
refrigerant as a design option only for
compact refrigerators.
10. DOE requests comment and
information on aspects of VIP
technology that affect its suitability for
consideration as a design option. DOE
in particular seeks any new information
not already discussed or considered in
the rulemaking.
11. DOE requests comment on the
approach used to develop Proposed
Procedure Reduced Baseline Energy Use
equations with adjusted slopes for
product classes 4 (refrigerator-freezers—
automatic defrost with side-mounted
freezer without through-the-door ice
service), 5 (refrigerator-freezers—
automatic defrost with bottom-mounted
freezer without through-the-door ice
service), and 5A (refrigerator-freezers—
automatic defrost with bottom-mounted
freezer with through-the-door ice
service). DOE also seeks relevant data
that would allow adjustment of the
curve intercept so that the shipmentweighted average impact of the slope
change would be neutral (i.e., zero
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change) with respect to energy use. DOE
also seeks any additional information
that would support similar development
of adjusted-slope baseline energy curves
for other product classes.
12. DOE requests comment on its
treatment of design options in the
engineering analysis.
13. DOE requests comments,
information, and data that would inform
adjustment of energy modeling input
and/or results that would allow more
accurate representation of the energy
use impacts of design options using the
ERA energy model.
14. DOE requests information
regarding the response of retailers to
incremental change in the CGS of
appliances associated with proposed
energy conservation standards.
15. DOE requests comment on the
weighting of the 2005 RECS sample
using income relationships and volume
scaling.
16. DOE requests comments on its
approach for developing UAFs using
field-metered data.
17. DOE requests comment on the
approach used for estimating repair
costs.
18. DOE requests comments on its
approach for estimating base-case
efficiency distributions.
19. DOE requests comments on its
approach for forecasting base-case and
standards-case efficiency distributions.
20. DOE requests comment on its
considerations leading to the proposed
standards for built-in refrigeration
products, particularly regarding the
negative net consumer impacts of the
proposed standards.
21. DOE requests comment on the
proposal for round off of the energy
standard.
22. DOE requests comment on the
regulatory flexibility determination, as
well as any information concerning
small businesses that could be impacted
by this rulemaking and the nature and
extent of those potential impacts of the
proposed energy conservation standards
on small residential refrigeration
product manufacturers.
VIII. Approval of the Office of the
Secretary
The Secretary of Energy has approved
publication of today’s proposed rule.
List of Subjects in 10 CFR Part 430
Administrative practice and
procedure, Confidential business
information, Energy conservation,
Household appliances, Reporting and
recordkeeping requirements, and Small
businesses.
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Issued in Washington, DC, on August 27,
2010.
Cathy Zoi,
Assistant Secretary, Energy Efficiency and
Renewable Energy.
and revise the definition for ‘‘Compact
refrigerator/refrigerator-freezer/freezer’’
to read as follows:
For the reasons set forth in the
preamble, DOE proposes to amend
chapter II, subchapter D, of title 10 of
the Code of Federal Regulations, as set
forth below:
*
PART 430—ENERGY CONSERVATION
PROGRAM FOR CONSUMER
PRODUCTS
1. The authority citation for part 430
continues to read as follows:
Authority: 42 U.S.C. 6291–6309; 28 U.S.C.
2461 note.
2. In § 430.2, add the definition for
‘‘Built-in refrigerator/refrigeratorfreezer/freezer,’’ in alphabetical order,
§ 430.2
Definitions.
*
*
*
*
Built-in refrigerator/refrigeratorfreezer/freezer means any refrigerator,
refrigerator-freezer or freezer with 7.75
cubic feet or greater total volume and 24
inches or less depth not including
handles and not including custom front
panels; is designed to be encased on the
sides and rear by cabinetry; is designed
to be securely fastened to adjacent
cabinetry, walls or floor; and has sides
which are not fully finished and are not
designed to be visible after installation.
*
*
*
*
*
Compact refrigerator/refrigeratorfreezer/freezer means any refrigerator,
refrigerator-freezer or freezer with total
volume less than 7.75 cubic foot (220
liters) (rated volume as determined in
appendix A1 and B1 of subpart B of this
part).
*
*
*
*
*
3. In § 430.32 revise paragraph (a) to
read as follows:
§ 430.32 Energy and water conservation
standards and their effective dates.
*
*
*
*
*
(a) Refrigerators/refrigerator-freezers/
freezers. These standards do not apply
to refrigerators and refrigerator-freezers
with total refrigerated volume exceeding
39 cubic foot (1104 liters) or freezers
with total refrigerated volume exceeding
30 cubic foot (850 liters). The energy
standards as determined by the
equations of the following table shall be
rounded off to the nearest kWh per year.
Equations for maximum energy use
(kWh/yr)
Product class
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based on AV (ft3)
1. Refrigerators and refrigerator-freezers with manual defrost .....................................................................
1A. All-refrigerators—manual defrost .............................................................................................................
2. Refrigerator-freezers—partial automatic defrost ........................................................................................
3. Refrigerator-freezers—automatic defrost with top-mounted freezer without an automatic icemaker .......
3–BI. Built-in refrigerator-freezer—automatic defrost with top-mounted freezer without an automatic icemaker.
3I. Refrigerator-freezers—automatic defrost with top-mounted freezer with an automatic icemaker without
through-the-door ice service.
3I–BI. Built-in refrigerator-freezers—automatic defrost with top-mounted freezer with an automatic icemaker without through-the-door ice service.
3A. All-refrigerators—automatic defrost .........................................................................................................
3A–BI. Built-in All-refrigerators—automatic defrost .......................................................................................
4. Refrigerator-freezers—automatic defrost with side-mounted freezer without an automatic icemaker .....
4–BI. Built-In Refrigerator-freezers—automatic defrost with side-mounted freezer without an automatic
icemaker.
4I. Refrigerator-freezers—automatic defrost with side-mounted freezer with an automatic icemaker without through-the-door ice service.
4I–BI. Built-In Refrigerator-freezers—automatic defrost with side-mounted freezer with an automatic icemaker without through-the-door ice service.
5. Refrigerator-freezers—automatic defrost with bottom-mounted freezer without an automatic icemaker
5–BI. Built-In Refrigerator-freezers—automatic defrost with bottom-mounted freezer without an automatic
icemaker.
5I. Refrigerator-freezers—automatic defrost with bottom-mounted freezer with an automatic icemaker
without through-the-door ice service.
5I–BI. Built-In Refrigerator-freezers—automatic defrost with bottom-mounted freezer with an automatic
icemaker without through-the-door ice service.
5A. Refrigerator-freezer—automatic defrost with bottom-mounted freezer with through-the-door ice service.
5A–BI. Built-in refrigerator-freezer—automatic defrost with bottom-mounted freezer with through-the-door
ice service.
6. Refrigerator-freezers—automatic defrost with top-mounted freezer with through-the-door ice service ...
7. Refrigerator-freezers—automatic defrost with side-mounted freezer with through-the-door ice service ..
7–BI. Built-In Refrigerator-freezers—automatic defrost with side-mounted freezer with through-the-door
ice service.
8. Upright freezers with manual defrost .........................................................................................................
9. Upright freezers with automatic defrost without an automatic icemaker ..................................................
9–BI. Built-In Upright freezers with automatic defrost without an automatic icemaker .................................
10. Chest freezers and all other freezers except compact freezers .............................................................
10A. Chest freezers with automatic defrost ...................................................................................................
11. Compact refrigerators and refrigerator-freezers with manual defrost .....................................................
11A. Compact refrigerators and refrigerator-freezers with manual defrost ...................................................
12. Compact refrigerator-freezers—partial automatic defrost .......................................................................
13. Compact refrigerator-freezers—automatic defrost with top-mounted freezer .........................................
13A. Compact all-refrigerator—automatic defrost .........................................................................................
14. Compact refrigerator-freezers—automatic defrost with side-mounted freezer .......................................
15. Compact refrigerator-freezers—automatic defrost with bottom-mounted freezer ...................................
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7.99AV
6.79AV
7.99AV
8.04AV
8.57AV
+
+
+
+
+
225.0
193.6
225.0
232.7
248.2
based on av (L)
0.282av
0.240av
0.282av
0.284av
0.303av
+
+
+
+
+
225.0
193.6
225.0
232.7
248.2
8.04AV + 316.7
0.284av + 316.7
8.57AV + 332.2
0.303av + 332.2
7.07AV
7.55AV
8.48AV
9.04AV
0.250av
0.266av
0.299av
0.319av
+
+
+
+
201.6
215.1
296.5
316.2
+
+
+
+
201.6
215.1
296.5
316.2
8.48AV + 380.5
0.299av + 380.5
9.04AV + 400.2
0.319av + 400.2
8.80AV + 315.4
9.35AV + 335.1
0.311av + 315.4
0.330av + 335.1
8.80AV + 399.4
0.311av + 399.4
9.35AV + 419.1
0.330av + 419.1
9.15AV + 471.3
0.323av + 471.3
9.72AV + 495.5
0.343av + 495.5
8.36AV + 384.1
8.50AV + 431.1
9.07AV + 454.3
0.295av + 384.1
0.300av + 431.1
0.320av + 454.3
5.57AV + 193.7
8.62AV + 228.3
9.24AV + 244.6
7.29AV + 107.8
10.24AV + 148.1
9.03AV + 252.3
7.84AV + 219.1
5.91AV + 335.8
11.80AV + 339.2
9.17AV + 259.3
6.82AV + 456.9
12.88AV + 368.7
0.197av
0.305av
0.326av
0.257av
0.362av
0.319av
0.277av
0.209av
0.417av
0.324av
0.241av
0.455av
27SEP3
+
+
+
+
+
+
+
+
+
+
+
+
193.7
228.3
244.6
107.8
148.1
252.3
219.1
335.8
339.2
259.3
456.9
368.7
Federal Register / Vol. 75, No. 186 / Monday, September 27, 2010 / Proposed Rules
59577
Equations for maximum energy use
(kWh/yr)
Product class
based on AV (ft3)
16. Compact upright freezers with manual defrost ........................................................................................
17. Compact upright freezers with automatic defrost ....................................................................................
18. Compact chest freezers ...........................................................................................................................
based on av (L)
8.65AV + 225.7
10.17AV + 351.9
9.25AV + 136.8
0.306av + 225.7
0.359av + 351.9
0.327av + 136.8
AV = Total adjusted volume, expressed in ft3, as determined in Appendices A and B of subpart B of this part.
av = Total adjusted volume, expressed in Liters.
*
*
*
*
*
[FR Doc. 2010–23692 Filed 9–20–10; 4:15 pm]
mstockstill on DSKH9S0YB1PROD with PROPOSALS3
BILLING CODE 6450–01–P
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27SEP3
Agencies
[Federal Register Volume 75, Number 186 (Monday, September 27, 2010)]
[Proposed Rules]
[Pages 59470-59577]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2010-23692]
[[Page 59469]]
-----------------------------------------------------------------------
Part IV
Department of Energy
-----------------------------------------------------------------------
10 CFR Part 430
Energy Conservation Program: Energy Conservation Standards for
Residential Refrigerators, Refrigerator-Freezers, and Freezers;
Proposed Rule
Federal Register / Vol. 75 , No. 186 / Monday, September 27, 2010 /
Proposed Rules
[[Page 59470]]
-----------------------------------------------------------------------
DEPARTMENT OF ENERGY
10 CFR Part 430
[Docket Number EE-2008-BT-STD-0012]
RIN 1904-AB79
Energy Conservation Program: Energy Conservation Standards for
Residential Refrigerators, Refrigerator-Freezers, and Freezers
AGENCY: Office of Energy Efficiency and Renewable Energy, Department of
Energy.
ACTION: Notice of proposed rulemaking (NOPR) and public meeting.
-----------------------------------------------------------------------
SUMMARY: The Energy Policy and Conservation Act (EPCA) prescribes
energy conservation standards for various consumer products and
commercial and industrial equipment, including residential
refrigerators, refrigerator-freezers, and freezers. EPCA also requires
the U.S. Department of Energy (DOE) to determine whether more
stringent, amended standards for these products are technologically
feasible and economically justified, and would save a significant
amount of energy. In this NOPR, DOE proposes amended energy
conservation standards for residential refrigerators, refrigerator-
freezers, and freezers. The NOPR also announces a public meeting to
receive comment on these proposed standards and associated analyses and
results.
DATES: DOE will hold a public meeting on Thursday, October 14, 2010,
from 9 a.m. to 4 p.m., in Washington, DC. DOE must receive requests to
speak at the public meeting before 4 p.m., Thursday, September 30,
2010. Additionally, DOE plans to conduct the public meeting via
webinar. To participate via webinar, DOE must be notified by no later
than Thursday, October 7, 2010. Participants seeking to present
statements in person during the meeting must submit to DOE a signed
original and an electronic copy of statements to be given at the public
meeting before 4 p.m., Thursday, October 7, 2010.
DOE will accept comments, data, and information regarding this
notice of proposed rulemaking (NOPR) before and after the public
meeting, but no later than November 26, 2010. See section VII, ``Public
Participation,'' for details.
ADDRESSES: The public meeting will be held at the U.S. Department of
Energy, Forrestal Building, Room 1E-245, 1000 Independence Avenue, SW.,
Washington, DC 20585. To attend, please notify Ms. Brenda Edwards at
(202) 586-2945. Please note that foreign nationals visiting DOE
Headquarters are subject to advance security screening procedures,
requiring a 30-day advance notice. Any foreign national wishing to
participate in the meeting should advise DOE as soon as possible by
contacting Ms. Brenda Edwards at (202) 586-2945 to initiate the
necessary procedures.
Any comments submitted must identify the NOPR for Energy
Conservation Standards for Refrigerators, Refrigerator-Freezers, and
Freezers, and provide docket number EE-2008-BT-STD-0012 and/or
regulatory information number (RIN) number 1904-AB79. Comments may be
submitted using any of the following methods:
1. Federal eRulemaking Portal: https://www.regulations.gov. Follow
the instructions for submitting comments.
2. E-mail: ResRefFreez-2008-STD-0012@hq.doe.gov. Include the docket
number and/or RIN in the subject line of the message.
3. Mail: Ms. Brenda Edwards, U.S. Department of Energy, Building
Technologies Program, Mailstop EE-2J, 1000 Independence Avenue, SW.,
Washington, DC 20585-0121. Please submit one signed original paper
copy.
4. Hand Delivery/Courier: Ms. Brenda Edwards, U.S. Department of
Energy, Building Technologies Program, 950 L'Enfant Plaza, SW., Suite
600, Washington, DC 20024. Telephone: (202) 586-2945. Please submit one
signed original paper copy.
For detailed instructions on submitting comments and additional
information on the rulemaking process, see section VII of this document
(Public Participation).
Docket: For access to the docket to read background documents or
comments received, visit the U.S. Department of Energy, Resource Room
of the Building Technologies Program, 950 L'Enfant Plaza, SW., Suite
600, Washington, DC, (202) 586-2945, between 9 a.m. and 4 p.m., Monday
through Friday, except Federal holidays. Please call Ms. Brenda Edwards
at the above telephone number for additional information regarding
visiting the Resource Room.
FOR FURTHER INFORMATION CONTACT: Subid Wagley, U.S. Department of
Energy, Office of Energy Efficiency and Renewable Energy, Building
Technologies Program, EE-2J, 1000 Independence Avenue, SW., Washington,
DC 20585-0121, 202-287-1414, e-mail: Subid.Wagley@ee.doe.gov or Michael
Kido, U.S. Department of Energy, Office of the General Counsel, GC-71,
1000 Independence Avenue, SW., Washington, DC 20585-0121, (202) 586-
9507, e-mail: Michael.Kido@hq.doe.gov.
For information on how to submit or review public comments and on
how to participate in the public meeting, contact Ms. Brenda Edwards,
U.S. Department of Energy, Office of Energy Efficiency and Renewable
Energy, Building Technologies Program, EE-2J, 1000 Independence Avenue,
SW., Washington, DC 20585-0121. Telephone: (202) 586-2945. E-mail:
Brenda.Edwards@ee.doe.gov
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Summary of the Proposed Rule
II. Introduction
A. Authority
B. Background
1. Current Standards
2. History of Standards Rulemaking for Refrigerators,
Refrigerator-Freezers, and Freezers
III. General Discussion
A. Test Procedures
1. Test Procedure Rulemaking Schedule
2. Icemaking
3. Circumvention
4. Variable Anti-Sweat Heater Control
5. Standby and Off Mode Energy Use
B. Technological Feasibility
1. General
2. Maximum Technologically Feasible Levels
C. Energy Savings
1. Determination of Savings
2. Significance of Savings
D. Economic Justification
1. Specific Criteria
a. Economic Impact on Manufacturers and Consumers
b. Life-Cycle Costs
c. Energy Savings
d. Lessening of Utility or Performance of Products
e. Impact of Any Lessening of Competition
f. Need for National Energy Conservation
g. Other Factors
2. Rebuttable Presumption
IV. Methodology and Discussion
A. Market and Technology Assessment
1. Exclusion of Wine Coolers From This Rulemaking
2. Product Classes
a. French Door Refrigerators With Through-the-Door Ice Service
b. Chest Freezers With Automatic Defrost
c. All-Refrigerators
d. Products With Automatic Icemakers
e. Built-In Products
f. Combining Product Classes 2 With 1, and 12 With 11
g. Modification of the Definition for Compact Products
B. Screening Analysis
1. Discussion of Comments
a. Alternative Refrigerants
b. Alternative Foam-Blowing Agents
c. Vacuum-Insulated Panels
2. Technologies Considered
C. Engineering Analysis
1. Product Classes Analyzed/Representative Products
2. Baseline Energy Use Curves
a. Baseline Energy Use Under the Proposed New Test Procedure
[[Page 59471]]
b. Change of Energy Use Equation Slope
c. Energy Use Measurement Changes Associated With Other Test
Procedure Changes
3. Efficiency Levels Analyzed
4. Engineering Analysis Treatment of Design Options
a. Heat Exchangers
b. Variable Speed Compressors for Compact Products
c. Variable Anti-Sweat Heaters
d. Vacuum-Insulated Panels
5. Energy Modeling
6. Cost-Efficiency Curves
7. Development of Standards for Low-Volume Products
D. Markups To Determine Product Cost
E. Energy Use Analysis
F. Life-Cycle Cost and Payback Period Analyses
1. Product Cost
2. Installation Cost
3. Annual Energy Consumption
4. Energy Prices
5. Energy Price Projections
6. Maintenance and Repair Costs
7. Product Lifetime
8. Discount Rates
9. Compliance Date of Amended Standards
10. Base Case Efficiency Distribution
11. Inputs to Payback Period Analysis
12. Rebuttable-Presumption Payback Period
G. National Impact Analysis--National Energy Savings and Net
Present Value Analysis
1. Shipments
2. Forecasted Efficiency in the Base Case and Standards Cases
3. Site-to-Source Energy Conversion
4. Discount Rates
5. Benefits From Effects of Standards on Energy Prices
H. Consumer Subgroup Analysis
I. Manufacturer Impact Analysis
1. Overview
a. Phase 1: Industry Profile
b. Phase 2: Industry Cash-Flow Analysis
c. Phase 3: Subgroup Impact Analysis
2. GRIM Analysis
a. GRIM Key Inputs
b. GRIM Scenarios
3. Discussion of Comments
a. Potential Regulation of HFCs
b. Manufacturer Tax Credits
c. Standards-Induced Versus Normal Capital Conversion Costs
d. Manufacturer Markups
4. Manufacturer Interviews
a. Potential for Significant Changes to Manufacturing Facilities
b. VIPs
c. Impact on U.S. Production and Jobs
d. Impacts to Product Utility
e. Technical Difficulties Associated With Higher Efficiency
Levels
f. Changes in Consumer Behavior
g. Separate Product Classes for Built-Ins
h. Test Procedure Concerns
J. Employment Impact Analysis
K. Utility Impact Analysis
L. Environmental Analysis
M. Monetizing Carbon Dioxide and Other Emissions Impacts
1. Social Cost of Carbon
a. Monetizing Carbon Dioxide Emissions
b. Social Cost of Carbon Values Used in Past Regulatory Analyses
c. Current Approach and Key Assumptions
2. Valuation of Other Emissions Reductions
N. Demand Response
V. Analytical Results
A. Trial Standard Levels
B. Economic Justification and Energy Savings
1. Economic Impacts on Individual Consumers
a. Life-Cycle Cost and Payback Period
b. Consumer Subgroup Analysis
c. Rebuttable Presumption Payback
2. Economic Impacts on Manufacturers
a. Cash-Flow Analysis Results
b. Impacts on Employment
c. Impacts on Manufacturing Capacity
d. Impacts on Sub-Group of Manufacturers
e. Cumulative Regulatory Burden
3. National Impact Analysis
a. Significance of Energy Savings
b. Net Present Value of Consumer Costs and Benefits
c. Indirect Impacts on Employment
4. Impact on Utility or Performance of Products
5. Impact of Any Lessening of Competition
6. Need of the Nation To Conserve Energy
7. Other Factors
C. Proposed Standards
1. Standard-Size Refrigerator-Freezers
2. Standard-Size Freezers
3. Compact Refrigeration Products
4. Built-In Refrigeration Products
5. Summary of Benefits and Costs (Annualized) of Proposed
Standards
6. Energy Standard Round-off
VI. Procedural Issues and Regulatory Review
A. Review Under Executive Order 12866
B. Review Under the Regulatory Flexibility Act
C. Review Under the Paperwork Reduction Act
D. Review Under the National Environmental Policy Act of 1969
E. Review Under Executive Order 13132
F. Review Under Executive Order 12988
G. Review Under the Unfunded Mandates Reform Act of 1995
H. Review Under the Treasury and General Government
Appropriations Act, 1999
I. Review Under Executive Order 12630
J. Review Under the Treasury and General Government
Appropriations Act, 2001
K. Review Under Executive Order 13211
L. Review Under the Information Quality Bulletin for Peer Review
VII. Public Participation
A. Attendance at Public Meeting
B. Procedure for Submitting Requests To Speak
C. Conduct of Public Meeting
D. Submission of Comments
E. Issues on Which DOE Seeks Comment
VIII. Approval of the Office of the Secretary
I. Summary of the Proposed Rule
The Energy Policy and Conservation Act (42 U.S.C. 6291 et seq.;
EPCA or the Act), as amended, provides that any new or amended energy
conservation standard DOE prescribes for certain consumer products,
such as residential refrigerators, refrigerator-freezers, and freezers
(collectively referred to in this document as ``refrigeration
products''), shall be designed to ``achieve the maximum improvement in
energy efficiency * * * which the Secretary determines is
technologically feasible and economically justified.'' (42 U.S.C.
6295(o)(2)(A)) The new or amended standard must ``result in significant
conservation of energy.'' (42 U.S.C. 6295(o)(3)(B)) In accordance with
these and other statutory provisions discussed in this notice, DOE
proposes amended energy conservation standards for refrigeration
products. The proposed standards, which are the maximum allowable
energy use expressed as a function of the calculated adjusted volume of
a given product, are shown in Table I.1. These proposed standards, if
adopted, would apply to all products listed in Table I.1 and
manufactured in, or imported into, the United States on or after
January 1, 2014.
Table I.1--Proposed Refrigeration Product Energy Conservation Standards
[Effective starting 1/1/2014]
----------------------------------------------------------------------------------------------------------------
Equations for maximum energy use (kWh/yr)
Product class ------------------------------------------------------------------------
based on AV (ft\3\) based on av (L)
----------------------------------------------------------------------------------------------------------------
1. Refrigerators and refrigerator- 7.99AV + 225.0 0.282av + 225.0
freezers with manual defrost.
1A. All-refrigerators--manual defrost.. 6.79AV + 193.6 0.240av + 193.6
2. Refrigerator-freezers--partial 7.99AV + 225.0 0.282av + 225.0
automatic defrost.
3. Refrigerator-freezers--automatic 8.04AV + 232.7 0.284av + 232.7
defrost with top-mounted freezer
without an automatic icemaker.
3-BI. Built-in refrigerator-freezer-- 8.57AV + 248.2 0.303av + 248.2
automatic defrost with top-mounted
freezer without an automatic icemaker.
[[Page 59472]]
3I. Refrigerator-freezers--automatic 8.04AV + 316.7 0.284av + 316.7
defrost with top-mounted freezer with
an automatic icemaker without through-
the-door ice service.
3I-BI. Built-in refrigerator-freezers-- 8.57AV + 332.2 0.303av + 332.2
automatic defrost with top-mounted
freezer with an automatic icemaker
without through-the-door ice service.
3A. All-refrigerators--automatic 7.07AV + 201.6 0.250av + 201.6
defrost.
3A-BI. Built-in All-refrigerators-- 7.55AV + 215.1 0.266av + 215.1
automatic defrost.
4. Refrigerator-freezers--automatic 8.48AV + 296.5 0.299av + 296.5
defrost with side-mounted freezer
without an automatic icemaker.
4-BI. Built-In Refrigerator-freezers-- 9.04AV + 316.2 0.319av + 316.2
automatic defrost with side-mounted
freezer without an automatic icemaker.
4I. Refrigerator-freezers--automatic 8.48AV + 380.5 0.299av + 380.5
defrost with side-mounted freezer with
an automatic icemaker without through-
the-door ice service.
4I-BI. Built-In Refrigerator-freezers-- 9.04AV + 400.2 0.319av + 400.2
automatic defrost with side-mounted
freezer with an automatic icemaker
without through-the-door ice service.
5. Refrigerator-freezers--automatic 8.80AV + 315.4 0.311av + 315.4
defrost with bottom-mounted freezer
without an automatic icemaker.
5-BI. Built-In Refrigerator-freezers-- 9.35AV + 335.1 0.330av + 335.1
automatic defrost with bottom-mounted
freezer without an automatic icemaker.
5I. Refrigerator-freezers--automatic 8.80AV + 399.4 0.311av + 399.4
defrost with bottom-mounted freezer
with an automatic icemaker without
through-the-door ice service.
5I-BI. Built-In Refrigerator-freezers-- 9.35AV + 419.1 0.330av + 419.1
automatic defrost with bottom-mounted
freezer with an automatic icemaker
without through-the-door ice service.
5A. Refrigerator-freezer--automatic 9.15AV + 471.3 0.323av + 471.3
defrost with bottom-mounted freezer
with through-the-door ice service.
5A-BI. Built-in refrigerator-freezer-- 9.72AV + 4955. 0.343av + 495.5
automatic defrost with bottom-mounted
freezer with through-the-door ice
service.
6. Refrigerator-freezers--automatic 8.36AV + 384.1 0.295av + 384.1
defrost with top-mounted freezer with
through-the-door ice service.
7. Refrigerator-freezers--automatic 8.50AV + 431.1 0.300av + 431.1
defrost with side-mounted freezer with
through-the-door ice service.
7-BI. Built-In Refrigerator-freezers-- 9.07AV + 454.3 0.320av + 454.3
automatic defrost with side-mounted
freezer with through-the-door ice
service.
8. Upright freezers with manual defrost 5.57AV + 193.7 0.197av + 193.7
9. Upright freezers with automatic 8.62AV + 228.3 0.305av + 228.3
defrost without an automatic icemaker.
9-BI. Built-In Upright freezers with 9.24AV + 244.6 0.326av + 244.6
automatic defrost without an automatic
icemaker.
10. Chest freezers and all other 7.29AV + 107.8 0.257av + 107.8
freezers except compact freezers.
10A. Chest freezers with automatic 10.24AV + 148.1 0.362av + 148.1
defrost.
11. Compact refrigerators and 9.03AV + 252.3 0.319av + 252.3
refrigerator-freezers with manual
defrost.
11A.Compact refrigerators and 7.84AV + 219.1 0.277av + 219.1
refrigerator-freezers with manual
defrost.
12. Compact refrigerator-freezers-- 5.91AV + 335.8 0.209av + 335.8
partial automatic defrost.
13. Compact refrigerator-freezers-- 11.80AV + 339.2 0.417av + 339.2
automatic defrost with top-mounted
freezer.
13A. Compact all-refrigerator-- 9.17AV + 259.3 0.324av + 259.3
automatic defrost.
14. Compact refrigerator-freezers-- 6.82AV + 456.9 0.241av + 456.9
automatic defrost with side-mounted
freezer.
15. Compact refrigerator-freezers-- 12.88AV + 368.7 0.455av + 368.7
automatic defrost with bottom-mounted
freezer.
16. Compact upright freezers with 8.65AV + 225.7 0.306av + 225.7
manual defrost.
17. Compact upright freezers with 10.17AV + 351.9 0.359av + 351.9
automatic defrost.
18. Compact chest freezers............. 9.25AV + 136.8 0.327av + 136.8
----------------------------------------------------------------------------------------------------------------
AV = adjusted volume in cubic feet; av = adjusted volume in liters.
DOE's analyses indicate that the proposed standards would save a
significant amount of energy--an estimated 4.48 quads of cumulative
energy over 30 years (2014 through 2043). This amount is equivalent to
three times the total energy used annually for refrigeration and
freezers in U.S. homes.
The cumulative national net present value (NPV) of total consumer
costs and savings of the proposed standards for products shipped in
2014-2043, in 2009$, ranges from $2.44 billion (at a 7-percent discount
rate) to $18.57 billion (at a 3-percent discount rate).\1\ The net
present value (NPV) is the estimated total value of future operating-
cost savings during the analysis period, minus the estimated increased
product costs, discounted to 2010. The industry net present value
(INPV) is the sum of the discounted cash flows to the industry from the
base year through the end of the analysis period (2010 to 2043). Using
a real discount rate of 7.2 percent, DOE estimates that INPV for
manufacturers of all refrigeration products in the base case is $4.434
billion in 2009$. If DOE adopts the proposed standards, it expects that
manufacturers may lose 11 to 22 percent of their INPV, or approximately
$0.495 to $0.995 billion. Using a 7-percent discount rate, the NPV of
consumer costs and savings from today's proposed standards would amount
to 2.5 to 4.9 times the total estimated industry losses. Using a 3-
percent discount rate, the NPV would
[[Page 59473]]
amount to 19 to 38 times the total estimated industry losses.
---------------------------------------------------------------------------
\1\ DOE uses discount rates of 7 and 3 percent based on guidance
from the Office of Management and Budget. See section IV.G for
further information.
---------------------------------------------------------------------------
The projected economic impacts of the proposed standards on
individual consumers are generally positive. For example, the estimated
average life-cycle cost (LCC) savings are $22 for top-mount
refrigerator-freezers, $19 for bottom-mount refrigerator-freezers, $37
for side-by-side refrigerator-freezers, $148 for upright freezers, $56
for chest freezers, $10 for compact refrigerators, $11 for compact
freezers, and from $0 to $116 for built-in refrigeration products,
depending on the product class.\2\
---------------------------------------------------------------------------
\2\ The LCC is the total consumer expense over the life of a
product, consisting of purchase and installation costs plus
operating costs (expenses for energy use, maintenance and repair).
To compute the operating costs, DOE discounts future operating costs
to the time of purchase and sums them over the lifetime of the
product.
---------------------------------------------------------------------------
In addition, the proposed standards would have significant
environmental benefits. The energy saved is in the form of electricity
and DOE expects the energy savings from the proposed standards to
eliminate the need for approximately 4.2 gigawatts (GW) of generating
capacity by 2043. The savings would result in cumulative greenhouse gas
emission reductions of 305 million metric tons (Mt \3\) of carbon
dioxide (CO2) in 2014-2043. During this period, the proposed
standards would result in emissions reductions of 245 kilotons (kt) of
nitrogen oxides (NOX) and 1.55 tons (t) of mercury (Hg). DOE
estimates the net present monetary value of the CO2
emissions reduction is between $1.04 and $16.22 billion, expressed in
2009$ and discounted to 2010. DOE also estimates the net present
monetary value of the NOX emissions reduction, expressed in
2009$ and discounted to 2010, is between $22 and $229 million at a 7-
percent discount rate, and between $53 and $546 million at a 3-percent
discount rate.
---------------------------------------------------------------------------
\3\ A metric ton is equivalent to 1.1 short tons. Results for
NOX and Hg are given in short tons.
---------------------------------------------------------------------------
DOE estimates emissions reduction benefits according to a multi-
step approach. First, DOE analyzes monetized emissions benefits
separately from the NPV of consumer benefits. Second, DOE calculates
emissions relative to an ``existing regulations'' baseline determined
by the most recent version of the Annual Energy Outlook forecast. The
base case emissions scenario is described at https://www.eia.doe.gov/oiaf/aeo/pdf/trend_6.pdf. Finally, any emissions reductions are in
addition to the regulatory emissions reductions modeled in AEO. DOE
calculates this value by doing a perturbation of the base case AEO
forecast as described in the TSD chapter 15 at section 15.2.4. As noted
in section 15.2.4 of TSD chapter 15, the baseline accounts for
regulatory emissions reductions through 2008, including CAIR but not
CAMR. Subsequent regulations, including the currently proposed CAIR
replacement rule, the Clean Air Transport Rule, do not appear in the
baseline. DOE requests comment on its baseline treatment of regulatory
emissions reductions. See Issue 1 under ``Issues on Which DOE Seeks
Comment'' in section VII.E.
The benefits and costs of today's proposed standards can also be
expressed in terms of annualized values over the 2014-2043 period.
Estimates of annualized values are shown in Table I.2. The annualized
monetary values are the sum of (1) the annualized national economic
value, expressed in 2009$, of the benefits from operating products that
meet the proposed standards (consisting primarily of operating cost
savings from using less energy, minus increases in equipment purchase
costs, which is another way of representing consumer NPV), and (2) the
monetary value of the benefits of emission reductions, including
CO2 emission reductions.\4\ The value of the CO2
reductions, otherwise known as the Social Cost of Carbon (SCC), is
calculated using a range of values per metric ton of CO2
developed by a recent interagency process. The monetary costs and
benefits of cumulative emissions reductions are reported in 2009$ to
permit comparisons with the other costs and benefits in the same dollar
units. The derivation of the SCC values is discussed in section IV.M.
---------------------------------------------------------------------------
\4\ DOE used a two-step calculation process to convert the time-
series of costs and benefits into annualized values. First, DOE
calculated a present value for the time-series of costs and benefits
using a discount rate of either three or seven percent. From the
present value, DOE then calculated the fixed annual payment over the
analysis time period (2014 through 2043) that yielded the same
present value. The fixed annual payment is the annualized value.
Although DOE calculated annualized values, this does not imply that
the time-series of cost and benefits from which the annualized
values were determined is a steady stream of payments.
---------------------------------------------------------------------------
Although combining the values of operating savings and
CO2 reductions provides a useful perspective, two issues
should be considered. First, the national operating savings are
domestic U.S. consumer monetary savings that occur as a result of
market transactions while the value of CO2 reductions is
based on a global value. Second, the assessments of operating cost
savings and CO2 savings are performed with different methods
that use quite different time frames for analysis. The national
operating cost savings is measured for the lifetime of refrigeration
products shipped in 2014-2043. The SCC values, on the other hand,
reflect the present value of all future climate-related impacts
resulting from the emission of one ton of carbon dioxide in each year.
These impacts go well beyond 2100.
Using a 7-percent discount rate and the SCC value of $21.40/ton in
2010 (in 2007$), which is discounted at 3 percent (see note below in
Table I.2), the cost of the standards proposed in today's rule is
$1,841 million per year in increased equipment costs, while the
annualized benefits are $2,112 million per year in reduced equipment
operating costs, $316 million in CO2 reductions, and $7
million in reduced NOX emissions. In this case, the net
benefit amounts to $594 million per year. Using a 3-percent discount
rate and the SCC value of $21.40/ton in 2010 (in 2007$), the cost of
the standards proposed in today's rule is $1,849 million per year in
increased equipment costs, while the benefits are $2,929 million per
year in reduced operating costs, $316 million in CO2
reductions, and $33 million in reduced NOX emissions. At a
3-percent discount rate, the net benefit amounts to $1,429 million per
year.
Table I.2--Annualized Benefits and Costs of Proposed Standards for Refrigeration Products for 2014-2043 Period
----------------------------------------------------------------------------------------------------------------
Monetized (million 2009$/year)
--------------------------------------
Discount rate Primary Low High
estimate* estimate* estimate*
----------------------------------------------------------------------------------------------------------------
Benefits
----------------------------------------------------------------------------------------------------------------
Operating Cost Savings........... 7%.................................... 2,112 1,852 2,377
[[Page 59474]]
3%.................................... 2,929 2,520 3,335
CO2 Reduction at $4.7/th **...... 5%.................................... 85 85 85
CO2 Reduction at $21.4/th **..... 3%.................................... 316 316 316
CO2 Reduction at $35.1/th **..... 2.5%.................................. 492 492 492
CO2 Reduction at $64.9/th **..... 3%.................................... 963 963 963
NOX Reduction at $2,519/th **.... 7%.................................... 7 7 7
3%.................................... 33% 33 33
Total (Operating Cost 7% plus CO2 range..................... 2,204-3,082 1,944-2,822 2,469-3,348
Savings, CO2 Reduction and
NOX Reduction) [dagger].
7%.................................... 2,435 2,175 2,700
3%.................................... 3,278 2,869 3,684
3% plus CO2 range..................... 3,047-3,925 2,638-3,516 3,453-4,331
----------------------------------------------------------------------------------------------------------------
Costs
----------------------------------------------------------------------------------------------------------------
Incremental Product Costs........ 7%.................................... 1,841 1,733 1,950
3%.................................... 1,849 1,729 1,969
----------------------------------------------------------------------------------------------------------------
Net Benefits/Costs
----------------------------------------------------------------------------------------------------------------
Total (Operating Cost 7% plus CO2 range..................... 363-1,241 211-1,089 519-1,397
Savings, CO2 Reduction and
NOX Reduction, minus
Incremental Product Costs)
[dagger].
7%.................................... 594 442 750
3%.................................... 1,429 1,140 1,714
3% plus CO2 range..................... 1,198-2,076 909-1,787 1,483-2,362
----------------------------------------------------------------------------------------------------------------
* The Primary, Low, and High Estimates utilize forecasts of energy prices and housing starts from the AEO2010
Reference case, Low Economic Growth case, and Low Economic Growth case, respectively.
** The CO2 values represent global monetized values (in 2007$) of the social cost of CO2 emissions in 2010 under
several scenarios. The values of $4.70, $21.40, and $35.10 per ton are the averages of SCC distributions
calculated using 5%, 3%, and 2.5% discount rates, respectively. The value of $64.90 per ton represents the
95th percentile of the SCC distribution calculated using a 3% discount rate. The value for NOX (in 2009$) is
the average of the low and high values used in DOE's analysis. NOX savings are in addition to the regulatory
emissions reductions modeled in the Annual Energy Outlook forecast.
[dagger] Total Benefits for both the 3% and 7% cases are derived using the SCC value calculated at a 3% discount
rate, which is $21.40/ton in 2010 (in 2007$). In the rows labeled as ``7% plus CO2 range'' and ``3% plus CO2
range,'' the operating cost and NOX benefits are calculated using the labeled discount rate, and those values
are added to the full range of CO2 values with the $4.70/ton value at the low end, and the $64.90/ton value at
the high end.
DOE has tentatively concluded that the proposed standards represent
the maximum improvement in energy efficiency that is technologically
feasible and economically justified, and would result in the
significant conservation of energy. DOE further notes that products
achieving these standard levels are already commercially available for
at least some, if not most, product classes covered by today's
proposal. Based on the analyses described above, DOE found the benefits
of the proposed standards to the Nation (energy savings, positive NPV
of consumer benefits, consumer LCC savings, and emission reductions)
outweigh the burdens (loss of INPV for manufacturers and LCC increases
for some consumers).
DOE also considered lower energy use levels as trial standard
levels, and is still considering them in this rulemaking. However, DOE
has tentatively concluded that the potential burdens of the lower
energy use levels would outweigh the projected benefits. Based on
consideration of the public comments DOE receives in response to this
notice and related information collected and analyzed during the course
of this rulemaking effort, DOE may adopt energy use levels presented in
this notice that are either higher or lower than the proposed
standards, or some combination of level(s) that incorporate the
proposed standards in part.
II. Introduction
The following section briefly discusses the statutory authority
underlying today's proposal as well as some of the relevant historical
background related to the establishment of standards for refrigeration
products.
A. Authority
Title III of EPCA sets forth a variety of provisions designed to
improve energy efficiency. Part A of title III (42 U.S.C. 6291-6309)
provides for the Energy Conservation Program for Consumer Products
Other than Automobiles.\5\ EPCA covers consumer products and certain
commercial equipment (referred to collectively hereafter as ``covered
products''), including the types of refrigeration products that are the
subject of this rulemaking. (42 U.S.C. 6292(a)(1)) EPCA prescribed
energy conservation standards for these products (42 U.S.C. 6295(b)(1)-
(2)), and directed DOE to conduct three cycles of rulemakings to
determine whether to amend these standards. (42 U.S.C.
6295(b)(3)(A)(i), (b)(3)(B)-(C), and (b)(4)) As explained in further
detail in section II.B, this rulemaking represents the third round of
amendments to the standards for refrigeration products under 42 U.S.C.
6295(b). (DOE notes that under 42 U.S.C. 6295(m), the agency must
periodically review its already established energy conservation
standards for a covered product. Under this requirement, the next
review that
[[Page 59475]]
DOE would need to conduct would occur no later than six years from the
issuance of a final rule establishing or amending a standard for a
covered product.)
---------------------------------------------------------------------------
\5\ This part was titled Part B in EPCA, but was subsequently
codified as Part A in the U.S. Code for editorial reasons.
---------------------------------------------------------------------------
Under the Act, DOE's energy conservation program for covered
products consists essentially of four parts: (1) Testing, (2) labeling,
(3) the establishment of Federal energy conservation standards, and (4)
certification and enforcement procedures. The Federal Trade Commission
(FTC) is responsible for labeling, and DOE implements the remainder of
the program. Section 323 of the Act authorizes DOE, subject to certain
criteria and conditions, to develop test procedures to measure the
energy efficiency, energy use, or estimated annual operating cost of
each covered product. (42 U.S.C. 6293) Manufacturers of covered
products must use the prescribed DOE test procedure as the basis for
certifying to DOE that their products comply with the applicable energy
conservation standards adopted under EPCA and when making
representations to the public regarding the energy use of efficiency of
those products. (42 U.S.C. 6293(c) and 6295(s)) Similarly, DOE must use
these test procedures to determine whether the products comply with
standards adopted under EPCA. Id. The test procedures for refrigeration
products currently appear at title 10, Code of Federal Regulations
(CFR), part 430, subpart B, appendices A1 and B1, respectively. (These
procedures are undergoing possible amendments and may ultimately be
recodified as part of new appendices A and B. See 75 FR 29824 (May 27,
2010) (discussing possible amendments to the test procedures for
refrigeration products).
EPCA provides criteria for prescribing amended standards for
covered products. As indicated above, any amended standard for a
covered product must be designed to achieve the maximum improvement in
energy efficiency that is technologically feasible and economically
justified. (42 U.S.C. 6295(o)(2)(A)) Furthermore, EPCA precludes DOE
from adopting any standard that would not result in the significant
conservation of energy. (42 U.S.C. 6295(o)(3)) Moreover, DOE may not
prescribe a standard: (1) For certain products, including refrigeration
products, if no test procedure has been established for the product, or
(2) if DOE determines by rule that the proposed standard is not
technologically feasible or economically justified. (42 U.S.C.
6295(o)(3)(A)-(B)) The Act also provides that, in deciding whether a
proposed standard is economically justified, DOE must determine whether
the benefits of the standard exceed its burdens. (42 U.S.C.
6295(o)(2)(B)(i)) DOE must do so after receiving comments on the
proposed standard, and by considering, to the greatest extent
practicable, the following seven factors:
1. The economic impact of the standard on manufacturers and
consumers of the products subject to the standard;
2. The savings in operating costs throughout the estimated average
life of the covered products in the type (or class) compared to any
increase in the price, initial charges, or maintenance expenses for the
covered products that are likely to result from the imposition of the
standard;
3. The total projected amount of energy savings likely to result
directly from the imposition of the standard;
4. Any lessening of the utility or the performance of the covered
products likely to result from the imposition of the standard;
5. The impact of any lessening of competition, as determined in
writing by the Attorney General, that is likely to result from the
imposition of the standard;
6. The need for national energy conservation; and
7. Other factors the Secretary of Energy (Secretary) considers
relevant. (42 U.S.C. 6295(o)(2)(B)(i)(I)-(VII))
EPCA also contains what is known as an ``anti-backsliding''
provision, which prevents the Secretary from prescribing any amended
standard that either increases the maximum allowable energy use or
decreases the minimum required energy efficiency of a covered product.
(42 U.S.C. 6295(o)(1)) Also, the Secretary may not prescribe a new
standard if interested persons have established by a preponderance of
the evidence that the standard is likely to result in the
unavailability in the United States of any covered product type (or
class) with performance characteristics, features, sizes, capacities,
and volumes that are substantially the same as those generally
available in the United States. (42 U.S.C. 6295(o)(4))
Further, EPCA establishes a rebuttable presumption that a standard
is economically justified if the Secretary finds that the additional
cost to the consumer of purchasing a product complying with an energy
conservation standard level will be less than three times the value of
the energy savings during the first year that the consumer will receive
as a result of the standard, as calculated under the applicable test
procedure. See 42 U.S.C. 6295(o)(2)(B)(iii).
Additionally, 42 U.S.C. 6295(q)(1) specifies requirements when
promulgating a standard for a type or class of covered product that has
two or more subcategories. DOE must specify a different standard level
than that which applies generally to such type or class of products
``for any group of covered products which have the same function or
intended use, if * * * products within such group--(A) consume a
different kind of energy from that consumed by other covered products
within such type (or class); or (B) have a capacity or other
performance-related feature which other products within such type (or
class) do not have and such feature justifies a higher or lower
standard'' than applies or will apply to the other products within that
type or class. Id. In determining whether a performance-related feature
justifies a different standard for a group of products, DOE must
``consider such factors as the utility to the consumer of such a
feature'' and other factors DOE deems appropriate. Id. Any rule
prescribing such a standard must include an explanation of the basis on
which such higher or lower level was established. (42 U.S.C.
6295(q)(2)).
Federal energy conservation requirements generally supersede State
laws or regulations concerning energy conservation testing, labeling,
and standards. (42 U.S.C. 6297(a)-(c)) DOE can, however, grant waivers
of Federal preemption for particular State laws or regulations, in
accordance with the procedures and other provisions of section 327(d)
of the Act. (42 U.S.C. 6297(d))
Finally, Section 310(3) of the Energy Independence and Security Act
of 2007 (EISA 2007; Pub. L. 110-140 (codified at 42 U.S.C. 6295(gg)))
amended EPCA to require that energy conservation standards address
standby mode and off mode energy use. Specifically, when DOE adopts a
standard for a covered product after July 1, 2010, it must, if
justified by the criteria for adoption of standards in section 325(o)
of EPCA (42 U.S.C. 6295(o)), incorporate standby mode and off mode
energy use into the standard, if feasible, or adopt a separate standard
for such energy use for that product. (42 U.S.C. 6295(gg)(3)(A)-(B))
DOE's current test procedures and standards for refrigeration products
address standby and off mode energy use. In this rulemaking, DOE
intends to incorporate such energy use into any amended standard it
adopts in the final rule, which is scheduled to be issued by December
31, 2010.
[[Page 59476]]
B. Background
1. Current Standards
In a final rule published on April 28, 1997 (1997 Final Rule), DOE
prescribed the current energy conservation standards for refrigeration
products manufactured on or after July 1, 2001. 62 FR 23102. This final
rule completed the second round of rulemaking to amend the standards
for refrigeration products, required under 42 U.S.C. 6295(b)(3)(B)-(C).
The standards consist of separate equations for each product class.
Each equation provides a means to calculate the maximum levels of
energy use permitted under the regulations. These levels vary based on
the storage volume of the refrigeration product and on the particular
characteristics and features included in a given product (i.e., based
on product class). 10 CFR 430.32(a). The current standards are set
forth in Table II.1. DOE notes that the standard levels denoted in the
proposed product classes listed as 5A and 10A were established by the
Office of Hearings and Appeals through that Office's exception relief
process.
Table II.1--Federal Energy Efficiency Standards for Refrigerators,
Refrigerator-Freezers, and Freezers
------------------------------------------------------------------------
Energy standard equations for
maximum energy use (kWh/yr)
Product class ---------------------------------
Made effective by the 1997 final
rule
------------------------------------------------------------------------
1. Refrigerators and refrigerator- 8.82AV+248.4
freezers with manual defrost. 0.31av+248.4
2. Refrigerator-freezers--partial 8.82AV+248.4
automatic defrost. 0.31av+248.4
3. Refrigerator-freezers--automatic 9.80AV+276.0
defrost with top-mounted freezer 0.35av+276.0
without through-the-door ice service
and all-refrigerator--automatic
defrost.
4. Refrigerator-freezers--automatic 4.91AV+507.5
defrost with side-mounted freezer 0.17av+507.5
without through-the-door ice service.
5. Refrigerator-freezers--automatic 4.60AV+459.0
defrost with bottom-mounted freezer 0.16av+459.0
without through-the-door ice service.
6. Refrigerator-freezers--automatic 10.20AV+356.0
defrost with top-mounted freezer with 0.36av+356.0
through-the-door ice service.
7. Refrigerator-freezers--automatic 10.10AV+406.0
defrost with side-mounted freezer 0.36av+406.0
with through-the-door ice service.
8. Upright freezers with manual 7.55AV+258.3
defrost. 0.27av+258.3
9. Upright freezers with automatic 12.43AV+326.1
defrost. 0.44av+326.1
10. Chest freezers and all other 9.88AV+143.7
freezers except compact freezers. 0.35av+143.7
11. Compact refrigerators and 10.70AV+299.0
refrigerator-freezers with manual 0.38av+299.0
defrost.
12. Compact refrigerator-freezer-- 7.00AV+398.0
partial automatic defrost. 0.25av+398.0
13. Compact refrigerator-freezers-- 12.70AV+355.0
automatic defrost with top-mounted 0.45av+355.0
freezer and compact all-refrigerator--
automatic defrost.
14. Compact refrigerator-freezers-- 7.60AV+501.0
automatic defrost with side-mounted 0.27av+501.0
freezer.
15. Compact refrigerator-freezers-- 13.10AV+367.0
automatic defrost with bottom-mounted 0.46av+367.0
freezer.
16. Compact upright freezers with 9.78AV+250.8
manual defrost. 0.35av+250.8
17. Compact upright freezers with 11.40AV+391.0
automatic defrost. 0.40av+391.0
18. Compact chest freezers............ 10.45AV+152.0
0.37av+152.0
------------------------------------------------------------------------
Made effective
Product class through OHA
exception relief
------------------------------------------------------------------------
5A. Refrigerator-freezer--automatic 5.0AV+539.0
defrost with bottom-mounted freezer 0.18av+539.0
with through-the-door ice service.
10A. Chest freezers with automatic 14.76AV+211.5
defrost. 0.52av+211.5
------------------------------------------------------------------------
AV: Adjusted Volume in ft\3\; av: Adjusted Volume in liters (L).
[[Page 59477]]
2. History of Standards Rulemaking for Refrigerators, Refrigerator-
Freezers, and Freezers
The amendments made to EPCA by the National Appliance Energy
Conservation Act of 1987 (NAECA; Pub. L. 100-12) included mandatory
energy conservation standards for refrigeration products and
requirements that DOE conduct two cycles of rulemakings to determine
whether to amend these standards. (42 U.S.C. 6295(b)(1), (2),
(3)(A)(i), and (3)(B)-(C)) DOE completed the first of these rulemaking
cycles in 1989 and 1990 by adopting amended performance standards for
all refrigeration products manufactured on or after January 1, 1993. 54
FR 47916 (November 17, 1989); 55 FR 42845 (October 24, 1990). As
indicated above, DOE completed a second rulemaking cycle to amend the
standards for refrigeration products by issuing a final rule in 1997,
which adopted the current standards for these products. 62 FR 23102
(April 28, 1997).
In 2005, DOE granted a petition, submitted by a coalition of state
governments, utility companies, consumer and low-income advocacy
groups, and environmental and energy efficiency organizations,
requesting that it conduct a rulemaking to amend the standards for
residential refrigerator-freezers.\6\ DOE then conducted limited
analyses to examine the technological and economic feasibility of
amended standards at the ENERGY STAR levels that were in effect for
2005 for the two most popular product classes of refrigerator-freezers.
These analyses identified potential energy savings and other potential
benefits and burdens from such standards, and assessed other issues
associated with such standards. Most recently, DOE has undertaken this
rulemaking to satisfy the statutory requirement that DOE publish a
final rule no later than December 31, 2010, to determine whether to
amend the standards for refrigeration products manufactured on or after
January 1, 2014. (42 U.S.C. 6295(b)(4))
---------------------------------------------------------------------------
\6\ The petition, submitted June 1, 2004, can be viewed at
https://www.standardsasap.org/documents/rfdoe.pdf (last accessed
August 18, 2010).
---------------------------------------------------------------------------
DOE initiated this rulemaking on September 18, 2008, by publishing
on its Web site its ``Rulemaking Framework Document for Refrigerators,
Refrigerator-Freezers, and Freezers.'' (A PDF of the framework document
is available at https://www1.eere.energy.gov/buildings/appliance_standards/residential/pdfs/refrigerator_freezer_framework.pdf). DOE
also published a notice announcing the availability of the framework
document and a public meeting to discuss the document. It also
requested public comment on the document. 73 FR 54089 (September 18,
2008). The framework document described the procedural and analytical
approaches that DOE anticipated using to evaluate energy conservation
standards for refrigeration products and identified various issues to
be resolved in conducting the rulemaking.
On September 29, 2008, DOE held the framework document public
meeting. At that meeting, DOE discussed the issues detailed in the
framework document and described the analyses the agency planned to
conduct during the rulemaking. Through the public meeting, DOE sought
feedback from interested parties on these subjects and provided
information regarding the rulemaking process that DOE would follow.
Interested parties discussed the following major issues at the public
meeting: Test procedure revisions; product classes; technology options;
approaches to the engineering, life-cycle cost, and payback period
analyses; efficiency levels analyzed in the engineering analysis; and
the approach for estimating typical energy consumption. At the meeting,
and during the related comment period, DOE received many comments that
helped it identify and resolve issues involved in this rulemaking.
DOE then gathered additional information and performed preliminary
analyses for the purpose of developing potential amended energy
conservation standards for refrigeration products. This process
culminated in DOE's announcement of the preliminary analysis public
meeting, at which DOE would discuss and receive comments on the
following matters: The product classes DOE analyzed; the analytical
framework, models, and tools that DOE was using to evaluate standards;
the results of the preliminary analyses performed by DOE; and potential
standard levels that DOE could consider. 74 FR 58915 (November 16,
2009) (the November 2009 notice). DOE also invited written comments on
these subjects and announced the availability on its Web site of a
preliminary technical support document (preliminary TSD) it had
prepared to inform interested parties and enable them to provide
comments. Id. (The preliminary TSD is available at https://www1.eere.energy.gov/buildings/appliance_standards/residential/pdfs/ref_frz_prenopr_prelim_tsd.pdf.) Finally, DOE stated its interest
in receiving views concerning other relevant issues that participants
believed would affect energy conservation standards for refrigeration
products, or that DOE should address in this NOPR. Id. at 58917-18.
The preliminary TSD provided an overview of the activities DOE
undertook in developing standards for the refrigeration products, and
discussed the comments DOE received in response to the framework
document. It also described the analytical framework that DOE used (and
continues to use) in this rulemaking, including a description of the
methodology, the analytical tools, and the relationships among the
various analyses that are part of the rulemaking. The preliminary TSD
presented and described in detail each analysis DOE had performed up to
that point, including descriptions of inputs, sources, methodologies,
and results. These analyses were as follows:
A market and technology assessment addressed the scope of
this rulemaking, identified the potential classes for refrigeration
products, characterized the markets for these products, and reviewed
techniques and approaches for improving their efficiency;
A screening analysis reviewed technology options to
improve the efficiency of refrigeration products, and weighed these
options against DOE's four prescribed screening criteria: (1)
Technological feasibility, (2) practicability to manufacture, install,
and service, (3) impacts on equipment utility or equipment
availability, (4) adverse impacts on health or safety;
An engineering analysis estimated the increases in
manufacturer selling prices (MSPs) associated with more energy-
efficient refrigeration products;
An energy use analysis estimated the annual energy use in
the field of refrigeration products as a function of efficiency levels;
A markups analysis converted estimated manufacturer
selling price (MSP) increases derived from the engineering analysis to
consumer prices;
A life-cycle cost analysis calculated, at the consumer
level, the discounted savings in operating costs throughout the
estimated average life of the product, compared to any increase in
installed costs likely to result directly from the imposition of a
given standard;
A payback period (PBP) analysis estimated the amount of
time it would take consumers to recover the higher expense of
purchasing more energy efficient products through lower operating
costs;
A shipments analysis estimated shipments of the
refrigeration products over the 30-year analysis period (2014-
[[Page 59478]]
2043), which were used in performing the national impact analysis
(NIA);
A national impact analysis assessed the national energy
savings, and the national net present value of total consumer costs and
savings, expected to result from specific, potential energy
conservation standards for refrigeration products;
A preliminary manufacturer impact analysis took the
initial steps in evaluating the effects new efficiency standards may
have on manufacturers.
In the November 2009 notice, DOE summarized the nature and function
of the following analyses: (1) Engineering, (2) energy use
characterization, (3) markups to determine installed prices, (4) LCC
and PBP analyses, and (5) national impact analysis. Id. at 58917.
The preliminary analysis public meeting announced in the November
2009 notice took place on December 10, 2009. At this meeting, DOE
presented the methodologies and results of the analyses set forth in
the preliminary TSD. Major topics discussed at the meeting included
test procedure revisions, product classes (including wine coolers, all-
refrigerators,\7\ and built-in refrigeration products), the use of
alternative foam blowing agents and refrigerants, engineering analysis
tools, the use of VIPs, mark-ups, field energy consumption, life-cycle
cost inputs, efficiency distribution forecasts, and trial standard
level selection criteria. DOE also discussed plans for conducting the
NOPR analyses. The comments received since publication of the November
2009 notice, including those received at the preliminary analysis
public meeting, have contributed to DOE's proposed resolution of the
issues in this rulemaking. This NOPR quotes and summarizes many of
these comments, and responds to the issues they raised. A parenthetical
reference at the end of a quotation or paraphrase provides the location
of the item in the public record.
---------------------------------------------------------------------------
\7\ An ``all-refrigerator'' is defined as ``an electric
refrigerator which does not include a compartment for the freezing
and long time storage of food at temperatures below 32 [deg]F (0.0
[deg]C). It may include a compartment of 0.50 cubic feet capacity
(14.2 liters) or less for the freezing and storage of ice.'' (10 CFR
part 430, subpart B, appendix A1, section 1.4).
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In response to the preliminary analysis, DOE also received a
comment submitted by groups representing manufacturers (Association of
Home Appliance Manufacturers, Whirlpool, General Electric Company (GE),
Electrolux, LG Electronics, BSH, Alliance Laundry, Viking Range, Sub-
Zero Wolf, Friedrich A/C, U-Line, Samsung, Sharp Electronics, Miele,
Heat Controller, AGA Marvel, Brown Stove, Haier, Fagor America, Airwell
Group, Arcelik, Fisher & Paykel, Scotsman Ice, Indesit, Kuppersbusch,
Kelon, DeLonghi); energy and environmental advocates (American Council
for an Energy Efficient Economy, Appliance Standards Awareness Project,
Natural Resources Defense Council, Alliance to Save Energy, Alliance
for Water Efficiency, Northwest Power and Conservation Council,
Northeast Energy Efficiency Partnerships); and consumer groups
(Consumer Federation of America, National Consumer Law Center). This
collective set of comments, which DOE refers to in this notice as the
``Joint Comments'' \8\ recommends specific energy conservation
standards for refrigeration products that, in the commenters' view,
would satisfy the requirements under EPCA. DOE neither organized nor
was a member of the group but sent staff to observe some meetings and
made its contractors available to perform data processing. Consistent
with its legal obligations when developing an energy conservation
standard, DOE is providing the public with the opportunity to comment
on the proposed levels that DOE is considering adopting for
refrigeration products, which mirror those recommended in the Joint
Comments. As DOE has not yet reached a final decision on the levels it
should prescribe, DOE invites comment on these proposed levels,
possible alternative levels, and all other aspects presented in today's
NOPR.
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\8\ DOE Docket No. EERE-2008-BT-STD-0012, Comment 49. DOE
considered the Joint Comments to supersede earlier comments by the
listed parties regarding issues subsequently discussed in the Joint
Comments.
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III. General Discussion
The following section discusses various technical aspects related
to this proposed rulemaking. In particular, it addresses aspects
involving the test procedures for refrigeration products, the
technological feasibility of potential standards to assign to these
products, and the potential energy savings and economic justification
for prescribing the proposed amended standards for refrigeration
products.
A. Test Procedures
As noted above, DOE's current test procedures for refrigeration
products appear at 10 CFR part 430, subpart B, appendices A1 (for
refrigerators and refrigerator-freezers) and B1 (for freezers). DOE
recently issued a NOPR in which it proposed to amend these appendices,
and to create new Appendices A and B, applicable to refrigerators/
refrigerator-freezers and freezers, respectively, for products covered
by today's proposed standards, (i.e., those manufactured on or after
January 1, 2014). 75 FR 29824 (May 27, 2010). While the proposed test
procedures would retain or revise many of the provisions currently in
appendices A1 and B1, they would also add some new procedures. Most of
the revisions and additions would apply to all refrigeration products,
and would be reflected in both new appendices, as follows: Updating
references to the Association of Home Appliance Manufacturers (AHAM)
HRF-1 test standard; incorporating icemaking energy use into the energy
use metric for products with automatic icemakers; clarifying the
procedures for test sample preparation; modifying the test methods for
convertible compartments and special-purpose compartments; modifying
the anti-sweat heater definition to include those heaters that prevent
sweat (i.e., moisture condensation) on interior surfaces; establishing
new compartment temperatures and volume calculation methods; modifying
the test methods for advanced defrost systems; eliminating the optional
third part of the test method for products with variable defrost
systems; and adjusting and correcting the various energy use equations
included in the test procedure regulatory text. Id.
DOE also proposed to adopt language in a new appendix A to
incorporate test methods for products equipped with variable anti-sweat
heater control systems that are currently addressed in waivers. These
waivers apply only to refrigerators and refrigerator-freezers. Id. at
29835-37.
Finally, DOE proposed to amend certain other provisions to clarify
that combination freezer-wine storage products are not subject to the
standards for refrigerator-freezers and to require manufacturers and
private labelers to include additional information when they certify to
DOE the compliance of refrigeration products that use advanced
controls. Id. at 29829 and 29841-42.
The test procedure NOPR public meeting was held June 22, 2010. DOE
received numerous comments from stakeholders at this meeting,
addressing all aspects of the proposed test procedure amendments. The
comment period for the test procedure rulemaking ended on August 10,
2010. Id. at 29824.
1. Test Procedure Rulemaking Schedule
The preliminary analysis documents were published, and the
preliminary analysis public meeting was held, prior to public