Airworthiness Directives; Eurocopter France Model EC 155B, EC155B1, SA-360C, SA-365C, SA-365C1, SA-365C2, SA-365N, SA-365N1, AS-365N2, AS 365 N3, and SA-366G1 Helicopters, 36581-36583 [2010-15370]
Download as PDF
Federal Register / Vol. 75, No. 123 / Monday, June 28, 2010 / Proposed Rules
You can find our regulatory
evaluation and the estimated costs of
compliance in the AD Docket.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
The Proposed Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA proposes to amend 14 CFR part
39 as follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by adding
the following new AD:
McDonnell Douglas Corporation: Docket No.
FAA–2010–0553; Directorate Identifier
2010–NM–070–AD.
Comments Due Date
(a) We must receive comments by August
12, 2010.
Affected ADs
(b) None.
Applicability
(c) This AD applies to McDonnell Douglas
Corporation Model DC–10–30, DC–10–30F,
DC–10–30F (KC–10A and KDC–10), DC–10–
40, DC10–40F, and MD–10–30F airplanes,
certificated in any category; as specified in
Boeing Service Bulletin DC10–28–244, dated
February 25, 2010.
Subject
(d) Air Transport Association (ATA) of
America Code 28: Fuel.
Unsafe Condition
(e) This AD results from fuel system
reviews conducted by the manufacturer. The
Federal Aviation Administration is issuing
this AD to reduce the potential of ignition
sources inside fuel tanks, which, in
combination with flammable fuel vapors,
could result in fuel tank explosions and
consequent loss of the airplane.
jlentini on DSKJ8SOYB1PROD with PROPOSALS
Compliance
(f) You are responsible for having the
actions required by this AD performed within
the compliance times specified, unless the
actions have already been done.
Actions
(g) Within 60 months after the effective
date of this AD do the actions specified in
paragraphs (g)(1), (g)(2), (g)(3), and (g)(4) of
this AD, as applicable, and do all applicable
corrective actions, in accordance with the
Accomplishment Instructions of Boeing
Service Bulletin DC10–28–244, dated
February 25, 2010, except as required by
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16:02 Jun 25, 2010
Jkt 220001
paragraph (h) of this AD. Do all applicable
corrective actions before further flight.
(1) Do a one-time general visual inspection
of the wire bundles to determine if wires
touch the upper surface of the center upper
auxiliary fuel tank, and mark the location as
applicable.
(2) Do a one-time detailed inspection for
splices and damage of all wire bundles
between Stations Y=1219.000 and
Y=1381.000 between X=¥40 to X=¥90 (right
side) and X=15 to X=85 (left side) above the
center upper auxiliary fuel tank.
(3) Do a one-time detailed inspection for
damage (burn marks) on the upper surface of
the center upper auxiliary fuel tank and to
the fuel vapor barrier seal.
(4) Install non-metallic barrier/shield
sleeving to the wire harnesses, new clamps,
new attaching hardware, and new extruded
channels.
(h) Where Boeing Service Bulletin DC10–
28–244, dated February 25, 2010, specifies to
contact Boeing for repair instructions: Before
further flight, repair the center upper
auxiliary fuel tank using a method approved
in accordance with the procedures specified
in paragraph (i) of this AD.
Alternative Methods of Compliance
(AMOCs)
(i)(1) The Manager, Los Angeles Aircraft
Certification Office (ACO), FAA, has the
authority to approve AMOCs for this AD, if
requested using the procedures found in 14
CFR 39.19. Send information to ATTN:
Samuel Lee, Aerospace Engineer, Propulsion
Branch, ANM–140L, FAA, Los Angeles ACO,
3960 Paramount Boulevard, Lakewood,
California 90712–4137; telephone (562) 627–
5262; fax (562) 627–5210.
(2) To request a different method of
compliance or a different compliance time
for this AD, follow the procedures in 14 CFR
39.19. Before using any approved AMOC on
any airplane to which the AMOC applies,
notify your principal maintenance inspector
(PMI) or principal avionics inspector (PAI),
as appropriate, or lacking a principal
inspector, your local Flight Standards District
Office. The AMOC approval letter must
specifically reference this AD.
(3) An AMOC that provides an acceptable
level of safety may be used for any repair
required by this AD if it is approved by the
Boeing Commercial Airplanes Organization
Designation Authorization (ODA) that has
been authorized by the Manager, Los Angeles
ACO to make those findings. For a repair
method to be approved, the repair must meet
the certification basis of the airplane and the
approval must specifically refer to this AD.
Issued in Renton, Washington, on June 16,
2010.
Robert D. Breneman,
Acting Manager, Transport Airplane
Directorate, Aircraft Certification Service.
[FR Doc. 2010–15653 Filed 6–25–10; 8:45 am]
BILLING CODE 4910–13–P
PO 00000
Frm 00005
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36581
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2010–0610; Directorate
Identifier 2009–SW–47–AD]
RIN 2120–AA64
Airworthiness Directives; Eurocopter
France Model EC 155B, EC155B1, SA–
360C, SA–365C, SA–365C1, SA–365C2,
SA–365N, SA–365N1, AS–365N2, AS
365 N3, and SA–366G1 Helicopters
AGENCY: Federal Aviation
Administration, DOT.
ACTION: Notice of proposed rulemaking
(NPRM).
SUMMARY: This document proposes
superseding an existing airworthiness
directive (AD) for the specified
Eurocopter France (Eurocopter)
helicopters. That AD requires
repetitively inspecting the main gearbox
(MGB) planet gear carrier for a crack and
replacing any MGB that has a cracked
planet gear carrier before further flight.
This action would require the same
inspections required by the existing AD
but would shorten the initial inspection
interval. This proposal is prompted by
the discovery of another crack in a MGB
planet gear carrier and additional
analysis that indicates that the initial
inspection interval must be shortened.
The actions specified by the proposed
AD are intended to detect a crack in the
web of the planet gear carrier, which
could lead to a MGB seizure and
subsequent loss of control of the
helicopter.
DATES: Comments must be received on
or before August 27, 2010.
ADDRESSES: Use one of the following
addresses to submit comments on this
proposed AD:
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
instructions for submitting comments.
• Fax: 202–493–2251.
• Mail: U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590.
• Hand Delivery: U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590, between 9 a.m.
and 5 p.m., Monday through Friday,
except Federal holidays.
• You may get the service information
identified in this proposed AD from
American Eurocopter Corporation, 2701
Forum Drive, Grand Prairie, TX 75053–
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28JNP1
36582
Federal Register / Vol. 75, No. 123 / Monday, June 28, 2010 / Proposed Rules
Discussion
last overhaul, borescope inspecting or
visually inspecting the web of the planet
gear carrier for a crack. The inspections
must be done on or before the MGB
reaches 265 hours TIS and then at
intervals not to exceed 50 hours TIS.
• For a MGB that has 250 or more
hours TIS since new or since last
overhaul, borescope inspecting or
visually inspecting the web of the planet
gear carrier for a crack. The inspections
must be done within 15 hours TIS and
then at intervals not to exceed 50 hours
TIS.
• For any MGB that has a cracked
planet gear carrier, replacing the MGB
with an airworthy MGB before further
flight.
That action was prompted by the
discovery of cracks in the main gearbox
during overhaul. The requirements of
that AD are intended to detect a crack
in the web of the planet gear carrier,
which could lead to a MGB seizure and
subsequent loss of control of the
helicopter.
Since the issuance of AD 2005–03–09,
an additional crack has been found in
the MGB planet gear carrier of a
Eurocopter Model EC 155 helicopter.
That crack was caused by a progressive
fatigue failure caused by scoring in the
blend radius between the pin and the
web. An additional analysis indicates
that the initial inspection must be
shortened. Therefore, this proposed AD
would shorten the initial inspection
from 265 hours TIS to 35 hours TIS. The
recurring 50 hour-TIS inspections
would remain the same.
The European Aviation Safety Agency
(EASA), which is the Technical Agent
for France, has issued EASA Emergency
Airworthiness Directive No. 2007–
0288–E, dated November 15, 2007.
EASA states that cracks were discovered
in the web of the MGB planet gear
carrier. The two affected MGB units had
been removed for overhaul/repair,
subsequent to the detection of metal
chips at the magnetic plugs.
Investigation of the first case showed a
failure of the head of a screw that
secures the sun gear bearing. The screw
head was caught by the planet gear/
fixed ring gear/sun gear drive train. The
second case was discovered by the
manufacturer and did not seem to be
associated with any other failure. You
may obtain further information by
examining the MCAI and any related
service information in the AD docket.
On February 1, 2005, we issued AD
2005–03–09, Amendment 39–13965 (70
FR 7382, February 14, 2005), to require
the following:
• For a MGB that has less than 250
hours time-in-service (TIS) since new or
Related Service Information
Eurocopter France has issued the
following Emergency Alert Service
Bulletins:
• No. 05A007, Revision 2, for the
Model EC155 helicopters;
4005, telephone (800) 232–0323, fax
(972) 641–3710, or at https://
www.eurocopter.com.
You may examine the comments to
this proposed AD in the AD docket on
the Internet at https://
www.regulations.gov.
FOR FURTHER INFORMATION CONTACT: Gary
Roach, Aviation Safety Engineer,
Rotorcraft Directorate, FAA, 2601
Meacham Blvd., Fort Worth, Texas
76137, telephone (817) 222–5130, fax
(817) 222–5961.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to send any written
relevant data, views, or arguments about
this proposed AD. Send your comments
to an address listed under the caption
ADDRESSES. Include ‘‘Docket No. FAA–
2010–0610; Directorate Identifier 2009–
SW–47–AD’’ at the beginning of your
comments. We specifically invite
comments on the overall regulatory,
economic, environmental, and energy
aspects of the proposed AD. We will
consider all comments received by the
closing date and may amend the
proposed AD because of those
comments.
We will post all comments we
receive, without change, to https://
www.regulations.gov, including any
personal information you provide. We
will also post a report summarizing each
substantive verbal contact with FAA
personnel concerning this proposed
rulemaking. Using the search function
of the docket Web site, you can find and
read the comments to any of our
dockets, including the name of the
individual who sent or signed the
comment. You may review the DOT’s
complete Privacy Act Statement in the
Federal Register published on April 11,
2000 (65 FR 19477–78).
jlentini on DSKJ8SOYB1PROD with PROPOSALS
Examining the Docket
You may examine the docket that
contains the proposed AD, any
comments, and other information in
person at the Docket Operations office
between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
The street address for the Docket
Operations office (telephone (800) 647–
5527) is in the ADDRESSES section of this
AD. Comments will be available in the
AD docket shortly after receipt.
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16:02 Jun 25, 2010
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Frm 00006
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Sfmt 4702
• No. 05.00.48, Revision 3, for the
Model AS365 helicopters;
• No. 05.26, Revision 2, for the Model
SA360 and SA365 helicopters; and
• No. 05.33, Revision 2, for the SA366
helicopters.
Each Emergency Alert Service
Bulletin (EASB) at the stated revision
level is dated November 16, 2009 and
describes the discovery of a progressive
fatigue failure of the planet gear carrier.
The EASBs specify inspecting the MGB
planet gear carrier for a crack and
removing the MGB and contacting the
manufacturer before the next flight if a
crack is found.
FAA’s Evaluation and Unsafe Condition
Determination
These products have been approved
by the aviation authority of France and
are approved for operation in the United
States. Pursuant to our bilateral
agreement with France, EASA, their
technical representative, has notified us
of the unsafe condition described in the
MCAI AD. We are proposing this AD
because we evaluated all information
provided by EASA and determined the
unsafe condition exists and is likely to
exist or develop on other products of
these same type designs. This proposed
AD would require inspecting the MGB
planet gear carrier for a crack and
replacing the MGB before further flight
if a crack is found. The actions would
be required to be accomplished by
following specified portions of the
EASBs described previously.
Differences Between This Proposed AD
and the EASA AD
The MCAI references the service
information rather than stating
compliance times as we have done in
this proposed AD. Unlike the EASBs,
we have structured our compliance
times based on a 250-hour TIS
threshold. Also, the proposed AD does
not require you to report cracks in the
planet gear carrier to the manufacturer.
Costs of Compliance
We estimate that this AD will affect
145 helicopters of U.S. registry. We also
estimate that it would take about 1
work-hour per helicopter for each
borescope inspection and 12 work-hours
for each visual inspection. Replacing the
MGB, if necessary, would take about 16
work-hours. The average labor rate is
$85 per work-hour. Required parts
would cost about $66,780 per MGB.
Based on these figures, we estimate the
cost of this AD on U.S. operators would
be $3,486,760, assuming that a
borescope inspection would be done on
the entire fleet 12 times a year, that no
E:\FR\FM\28JNP1.SGM
28JNP1
Federal Register / Vol. 75, No. 123 / Monday, June 28, 2010 / Proposed Rules
visual inspections would be done, and
that 49 MGBs would be replaced.
Regulatory Findings
We have determined that this
proposed AD would not have federalism
implications under Executive Order
13132. Additionally, this proposed AD
would not have a substantial direct
effect on the States, on the relationship
between the national Government and
the States, or on the distribution of
power and responsibilities among the
various levels of government.
For the reasons discussed above, I
certify that the proposed regulation:
1. Is not a ‘‘significant regulatory
action’’ under Executive Order 12866;
2. Is not a ‘‘significant rule’’ under the
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979); and
3. Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
We prepared an economic evaluation
of the estimated costs to comply with
this proposed AD. See the AD docket to
examine the economic evaluation.
36583
Authority for This Rulemaking
The Proposed Amendment
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in subtitle VII,
part A, subpart III, section 44701,
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
Accordingly, under the authority
delegated to me by the Administrator,
the FAA proposes to amend 14 CFR part
39 as follows:
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Safety, Incorporation by
reference.
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. Section 39.13 is amended by
removing Amendment 39–13965 (70 FR
7382, February 14, 2005), and adding
the following new AD:
Eurocopter France: Docket No. FAA–2010–
0610; Directorate Identifier 2009–SW–
47–AD. Supersedes AD 2005–03–09;
Docket No. FAA–2005–20294;
Directorate Identifier 2004–SW–39–AD.
Applicability
Model EC 155B, EC155B1, SA–360C, SA–
365C, SA–365C1, SA–365C2, SA–365N, SA–
365N1, AS–365N2, AS 365 N3, and SA–
366G1 helicopters, certificated in any
category.
Compliance
Required as indicated.
Inspect:
(1) Less than 250 hours time-in-service (TIS) since new or last overhaul.
(2) 250 or more hours TIS since new or last overhaul ............................
jlentini on DSKJ8SOYB1PROD with PROPOSALS
For a main gearbox (MGB) that has:
On or before the MGB reaches 35 hours TIS, unless accomplished
previously, and thereafter at intervals not to exceed 50 hours TIS.
Within 15 hours TIS, unless accomplished previously, and thereafter at
intervals not to exceed 50 hours TIS.
To detect a crack in the web of the planet
gear carrier, which could lead to a MGB
seizure and subsequent loss of control of the
helicopter, accomplish the following:
(a) Either borescope inspect the web of the
MGB planet gear carrier for a crack in
accordance with the Operational Procedure,
paragraphs 2.B.2. through 2.B.2.a.1, of
Eurocopter Emergency Alert Service Bulletin
(EASB) No. 05A007, Revision 2; No.
05.00.48, Revision 3; No. 05.26, Revision 2;
or No. 05.33, Revision 2; as applicable to
your model helicopter, or visually inspect the
MGB planet gear carrier in accordance with
the Operational Procedure, paragraphs 2.B.3.
through paragraph 2.B.3.a.1, of the EASB
applicable to your model helicopter. Each
EASB at the stated revision level is dated
November 16, 2009.
(b) If a crack is found in the planet gear
carrier, replace the MGB with an airworthy
MGB before further flight.
(c) To request a different method of
compliance or a different compliance time
for this AD, follow the procedures in 14 CFR
39.19. Contact the Manager, Safety
Management Group, FAA, ATTN: Gary
Roach, Aviation Safety Engineer, Rotorcraft
Directorate, FAA, 2601 Meacham Blvd., Fort
Worth, Texas 76137, telephone (817) 222–
5130, fax (817) 222–5961, for information
VerDate Mar<15>2010
16:02 Jun 25, 2010
Jkt 220001
about previously approved alternative
methods of compliance.
(d) The Joint Aircraft System/Component
(JASC) Code is 6320: Main Rotor Gearbox.
DEPARTMENT OF TRANSPORTATION
Note: The subject of this AD is addressed
in European Aviation Safety Agency AD No.
2007–0288–E, dated November 15, 2007.
14 CFR Part 71
Issued in Fort Worth, Texas, on June 16,
2010.
Gwendolynne O’Connell,
Acting Manager, Rotorcraft Directorate,
Aircraft Certification Service.
[FR Doc. 2010–15370 Filed 6–25–10; 8:45 am]
[Docket No. FAA–2010–0267; Airspace
Docket No. 10–AGL–5]
Proposed Amendment of Class E
Airspace; Youngstown, OH
AGENCY: Federal Aviation
Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking
(NPRM).
BILLING CODE 4910–13–P
PO 00000
Federal Aviation Administration
SUMMARY: This action proposes to
amend Class E airspace at Youngstown,
OH, adding additional controlled
airspace necessary to accommodate new
Standard Instrument Approach
Procedures (SIAPs) at Youngstown Elser
Metro Airport, Youngstown, OH. The
FAA is taking this action to enhance the
safety and management of Instrument
Flight Rules (IFR) operations at the
airport.
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E:\FR\FM\28JNP1.SGM
28JNP1
Agencies
[Federal Register Volume 75, Number 123 (Monday, June 28, 2010)]
[Proposed Rules]
[Pages 36581-36583]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2010-15370]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2010-0610; Directorate Identifier 2009-SW-47-AD]
RIN 2120-AA64
Airworthiness Directives; Eurocopter France Model EC 155B,
EC155B1, SA-360C, SA-365C, SA-365C1, SA-365C2, SA-365N, SA-365N1, AS-
365N2, AS 365 N3, and SA-366G1 Helicopters
AGENCY: Federal Aviation Administration, DOT.
ACTION: Notice of proposed rulemaking (NPRM).
-----------------------------------------------------------------------
SUMMARY: This document proposes superseding an existing airworthiness
directive (AD) for the specified Eurocopter France (Eurocopter)
helicopters. That AD requires repetitively inspecting the main gearbox
(MGB) planet gear carrier for a crack and replacing any MGB that has a
cracked planet gear carrier before further flight. This action would
require the same inspections required by the existing AD but would
shorten the initial inspection interval. This proposal is prompted by
the discovery of another crack in a MGB planet gear carrier and
additional analysis that indicates that the initial inspection interval
must be shortened. The actions specified by the proposed AD are
intended to detect a crack in the web of the planet gear carrier, which
could lead to a MGB seizure and subsequent loss of control of the
helicopter.
DATES: Comments must be received on or before August 27, 2010.
ADDRESSES: Use one of the following addresses to submit comments on
this proposed AD:
Federal eRulemaking Portal: Go to https://www.regulations.gov. Follow the instructions for submitting comments.
Fax: 202-493-2251.
Mail: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue, SE., Washington, DC 20590.
Hand Delivery: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue, SE., Washington, DC 20590, between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays.
You may get the service information identified in this
proposed AD from American Eurocopter Corporation, 2701 Forum Drive,
Grand Prairie, TX 75053-
[[Page 36582]]
4005, telephone (800) 232-0323, fax (972) 641-3710, or at https://www.eurocopter.com.
You may examine the comments to this proposed AD in the AD docket
on the Internet at https://www.regulations.gov.
FOR FURTHER INFORMATION CONTACT: Gary Roach, Aviation Safety Engineer,
Rotorcraft Directorate, FAA, 2601 Meacham Blvd., Fort Worth, Texas
76137, telephone (817) 222-5130, fax (817) 222-5961.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to send any written relevant data, views, or
arguments about this proposed AD. Send your comments to an address
listed under the caption ADDRESSES. Include ``Docket No. FAA-2010-0610;
Directorate Identifier 2009-SW-47-AD'' at the beginning of your
comments. We specifically invite comments on the overall regulatory,
economic, environmental, and energy aspects of the proposed AD. We will
consider all comments received by the closing date and may amend the
proposed AD because of those comments.
We will post all comments we receive, without change, to https://www.regulations.gov, including any personal information you provide. We
will also post a report summarizing each substantive verbal contact
with FAA personnel concerning this proposed rulemaking. Using the
search function of the docket Web site, you can find and read the
comments to any of our dockets, including the name of the individual
who sent or signed the comment. You may review the DOT's complete
Privacy Act Statement in the Federal Register published on April 11,
2000 (65 FR 19477-78).
Examining the Docket
You may examine the docket that contains the proposed AD, any
comments, and other information in person at the Docket Operations
office between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The street address for the Docket Operations office
(telephone (800) 647-5527) is in the ADDRESSES section of this AD.
Comments will be available in the AD docket shortly after receipt.
Discussion
On February 1, 2005, we issued AD 2005-03-09, Amendment 39-13965
(70 FR 7382, February 14, 2005), to require the following:
For a MGB that has less than 250 hours time-in-service
(TIS) since new or last overhaul, borescope inspecting or visually
inspecting the web of the planet gear carrier for a crack. The
inspections must be done on or before the MGB reaches 265 hours TIS and
then at intervals not to exceed 50 hours TIS.
For a MGB that has 250 or more hours TIS since new or
since last overhaul, borescope inspecting or visually inspecting the
web of the planet gear carrier for a crack. The inspections must be
done within 15 hours TIS and then at intervals not to exceed 50 hours
TIS.
For any MGB that has a cracked planet gear carrier,
replacing the MGB with an airworthy MGB before further flight.
That action was prompted by the discovery of cracks in the main
gearbox during overhaul. The requirements of that AD are intended to
detect a crack in the web of the planet gear carrier, which could lead
to a MGB seizure and subsequent loss of control of the helicopter.
Since the issuance of AD 2005-03-09, an additional crack has been
found in the MGB planet gear carrier of a Eurocopter Model EC 155
helicopter. That crack was caused by a progressive fatigue failure
caused by scoring in the blend radius between the pin and the web. An
additional analysis indicates that the initial inspection must be
shortened. Therefore, this proposed AD would shorten the initial
inspection from 265 hours TIS to 35 hours TIS. The recurring 50 hour-
TIS inspections would remain the same.
The European Aviation Safety Agency (EASA), which is the Technical
Agent for France, has issued EASA Emergency Airworthiness Directive No.
2007-0288-E, dated November 15, 2007. EASA states that cracks were
discovered in the web of the MGB planet gear carrier. The two affected
MGB units had been removed for overhaul/repair, subsequent to the
detection of metal chips at the magnetic plugs. Investigation of the
first case showed a failure of the head of a screw that secures the sun
gear bearing. The screw head was caught by the planet gear/fixed ring
gear/sun gear drive train. The second case was discovered by the
manufacturer and did not seem to be associated with any other failure.
You may obtain further information by examining the MCAI and any
related service information in the AD docket.
Related Service Information
Eurocopter France has issued the following Emergency Alert Service
Bulletins:
No. 05A007, Revision 2, for the Model EC155 helicopters;
No. 05.00.48, Revision 3, for the Model AS365 helicopters;
No. 05.26, Revision 2, for the Model SA360 and SA365
helicopters; and
No. 05.33, Revision 2, for the SA366 helicopters.
Each Emergency Alert Service Bulletin (EASB) at the stated revision
level is dated November 16, 2009 and describes the discovery of a
progressive fatigue failure of the planet gear carrier. The EASBs
specify inspecting the MGB planet gear carrier for a crack and removing
the MGB and contacting the manufacturer before the next flight if a
crack is found.
FAA's Evaluation and Unsafe Condition Determination
These products have been approved by the aviation authority of
France and are approved for operation in the United States. Pursuant to
our bilateral agreement with France, EASA, their technical
representative, has notified us of the unsafe condition described in
the MCAI AD. We are proposing this AD because we evaluated all
information provided by EASA and determined the unsafe condition exists
and is likely to exist or develop on other products of these same type
designs. This proposed AD would require inspecting the MGB planet gear
carrier for a crack and replacing the MGB before further flight if a
crack is found. The actions would be required to be accomplished by
following specified portions of the EASBs described previously.
Differences Between This Proposed AD and the EASA AD
The MCAI references the service information rather than stating
compliance times as we have done in this proposed AD. Unlike the EASBs,
we have structured our compliance times based on a 250-hour TIS
threshold. Also, the proposed AD does not require you to report cracks
in the planet gear carrier to the manufacturer.
Costs of Compliance
We estimate that this AD will affect 145 helicopters of U.S.
registry. We also estimate that it would take about 1 work-hour per
helicopter for each borescope inspection and 12 work-hours for each
visual inspection. Replacing the MGB, if necessary, would take about 16
work-hours. The average labor rate is $85 per work-hour. Required parts
would cost about $66,780 per MGB. Based on these figures, we estimate
the cost of this AD on U.S. operators would be $3,486,760, assuming
that a borescope inspection would be done on the entire fleet 12 times
a year, that no
[[Page 36583]]
visual inspections would be done, and that 49 MGBs would be replaced.
Regulatory Findings
We have determined that this proposed AD would not have federalism
implications under Executive Order 13132. Additionally, this proposed
AD would not have a substantial direct effect on the States, on the
relationship between the national Government and the States, or on the
distribution of power and responsibilities among the various levels of
government.
For the reasons discussed above, I certify that the proposed
regulation:
1. Is not a ``significant regulatory action'' under Executive Order
12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared an economic evaluation of the estimated costs to comply
with this proposed AD. See the AD docket to examine the economic
evaluation.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
subtitle VII, part A, subpart III, section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Safety,
Incorporation by reference.
The Proposed Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. Section 39.13 is amended by removing Amendment 39-13965 (70 FR
7382, February 14, 2005), and adding the following new AD:
Eurocopter France: Docket No. FAA-2010-0610; Directorate Identifier
2009-SW-47-AD. Supersedes AD 2005-03-09; Docket No. FAA-2005-20294;
Directorate Identifier 2004-SW-39-AD.
Applicability
Model EC 155B, EC155B1, SA-360C, SA-365C, SA-365C1, SA-365C2,
SA-365N, SA-365N1, AS-365N2, AS 365 N3, and SA-366G1 helicopters,
certificated in any category.
Compliance
Required as indicated.
------------------------------------------------------------------------
For a main gearbox (MGB) that has: Inspect:
------------------------------------------------------------------------
(1) Less than 250 hours time-in-service On or before the MGB reaches 35
(TIS) since new or last overhaul. hours TIS, unless accomplished
previously, and thereafter at
intervals not to exceed 50
hours TIS.
(2) 250 or more hours TIS since new or Within 15 hours TIS, unless
last overhaul. accomplished previously, and
thereafter at intervals not to
exceed 50 hours TIS.
------------------------------------------------------------------------
To detect a crack in the web of the planet gear carrier, which
could lead to a MGB seizure and subsequent loss of control of the
helicopter, accomplish the following:
(a) Either borescope inspect the web of the MGB planet gear
carrier for a crack in accordance with the Operational Procedure,
paragraphs 2.B.2. through 2.B.2.a.1, of Eurocopter Emergency Alert
Service Bulletin (EASB) No. 05A007, Revision 2; No. 05.00.48,
Revision 3; No. 05.26, Revision 2; or No. 05.33, Revision 2; as
applicable to your model helicopter, or visually inspect the MGB
planet gear carrier in accordance with the Operational Procedure,
paragraphs 2.B.3. through paragraph 2.B.3.a.1, of the EASB
applicable to your model helicopter. Each EASB at the stated
revision level is dated November 16, 2009.
(b) If a crack is found in the planet gear carrier, replace the
MGB with an airworthy MGB before further flight.
(c) To request a different method of compliance or a different
compliance time for this AD, follow the procedures in 14 CFR 39.19.
Contact the Manager, Safety Management Group, FAA, ATTN: Gary Roach,
Aviation Safety Engineer, Rotorcraft Directorate, FAA, 2601 Meacham
Blvd., Fort Worth, Texas 76137, telephone (817) 222-5130, fax (817)
222-5961, for information about previously approved alternative
methods of compliance.
(d) The Joint Aircraft System/Component (JASC) Code is 6320:
Main Rotor Gearbox.
Note: The subject of this AD is addressed in European Aviation
Safety Agency AD No. 2007-0288-E, dated November 15, 2007.
Issued in Fort Worth, Texas, on June 16, 2010.
Gwendolynne O'Connell,
Acting Manager, Rotorcraft Directorate, Aircraft Certification Service.
[FR Doc. 2010-15370 Filed 6-25-10; 8:45 am]
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