Energy Conservation Program: Test Procedures for Battery Chargers and External Power Supplies, 16958-16986 [2010-6318]
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DEPARTMENT OF ENERGY
10 CFR Part 430
[Docket No. EERE–2009–BT–TP–0019]
RIN 1904–AC03
Energy Conservation Program: Test
Procedures for Battery Chargers and
External Power Supplies
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AGENCY: Office of Energy Efficiency and
Renewable Energy, Department of
Energy.
ACTION: Notice of proposed rulemaking
and public meeting.
SUMMARY: The U.S. Department of
Energy (DOE) proposes major revisions
to its test procedures for battery chargers
and external power supplies. In
particular, DOE proposes to insert a new
active mode energy consumption test
procedure for battery chargers, to assist
in the development of energy
conservation standards as directed by
the Energy Independence and Security
Act of 2007. DOE also proposes to
amend portions of its existing standby
and off mode battery charger test
procedure to shorten the measurement
time. DOE is also considering amending
its existing active mode single-voltage
external power supply test procedure to
permit testing of certain types of
external power supplies that the
existing test procedure may be unable to
test. Additionally, DOE proposes to
insert a new procedure to address
multiple-voltage external power
supplies, which are not covered under
the current single-voltage external
power supply test procedure. Finally,
DOE is announcing a public meeting to
receive comment on the issues
presented in this notice of proposed
rulemaking.
DATES: DOE will hold a public meeting
in Washington, DC on Friday, May 7,
2010, beginning at 9 a.m. DOE must
receive requests to speak at the meeting
before 4 p.m., Friday, April 23, 2010.
DOE must receive a signed original and
an electronic copy of statements to be
given at the public meeting before 4
p.m., Friday, April 30, 2010.
DOE will accept comments, data, and
information regarding this notice of
proposed rulemaking (NOPR) before or
after the public meeting, but no later
than June 16, 2010. See Section V,
‘‘Public Participation,’’ of this NOPR for
details.
ADDRESSES: The public meeting will be
held at the U.S. Department of Energy,
Forrestal Building, Room 8E–089, 1000
Independence Avenue, SW.,
Washington, DC 20585–0121. To attend
the public meeting, please notify Ms.
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Brenda Edwards at (202) 586–2945.
Please note that foreign nationals
participating in the public meeting are
subject to advance security screening
procedures, requiring a 30-day advance
notice. If a foreign national wishes to
participate in the workshop, please
inform DOE of this fact as soon as
possible by contacting Ms. Brenda
Edwards at (202) 586–2945 so that the
necessary procedures can be completed.
Any comments submitted must
identify the Battery Charger Active
Mode Test Procedure NOPR, and
provide the docket number EERE–2009–
BT–TP–0019 and/or Regulation
Identifier Number (RIN) 1904–AC03.
Comments may be submitted using any
of the following methods:
• Federal eRulemaking Portal: https://
www.regulations.gov. Follow the
instructions for submitting comments.
• E-mail:
BC&EPS_Test_Proc@ee.doe.gov. Include
the docket number EERE–2009–BT–TP–
0019 and/or RIN 1904–AC03 in the
subject line of the message.
• Postal Mail: Ms. Brenda Edwards,
U.S. Department of Energy, Building
Technologies Program, Mailstop EE–2J,
1000 Independence Avenue, SW.,
Washington, DC 20585–0121. Please
submit one signed paper original.
• Hand Delivery/Courier: Ms. Brenda
Edwards, U.S. Department of Energy,
Building Technologies Program, 6th
Floor, 950 L’Enfant Plaza, SW.,
Washington, DC 20024. Telephone:
(202) 586–2945. Please submit one
signed paper original.
For detailed instructions on
submitting comments and additional
information on the rulemaking process,
see section V., ‘‘Public Participation,’’ of
this document.
Docket: For access to the docket to
read background documents or
comments received, visit the U.S.
Department of Energy, 6th Floor, 950
L’Enfant Plaza, SW., Washington, DC
20024, (202) 586–2945, between 9 a.m.
and 4 p.m., Monday through Friday,
except Federal holidays. Please call Ms.
Brenda Edwards at (202) 586–2945 for
additional information regarding
visiting the Resource Room. Please note:
DOE’s Freedom of Information Reading
Room no longer houses rulemaking
materials.
FOR FURTHER INFORMATION CONTACT: Mr.
Victor Petrolati, U.S. Department of
Energy, Office of Energy Efficiency and
Renewable Energy, Building
Technologies Program, EE–2J, 1000
Independence Avenue, SW.,
Washington, DC 20585–0121.
Telephone: (202) 586–4549. E-mail:
Victor.Petrolati@ee.doe.gov. In the
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Office of General Counsel, contact Mr.
Michael Kido, U.S. Department of
Energy, Office of the General Counsel,
GC–72, 1000 Independence Avenue,
SW., Washington, DC 20585. Telephone:
(202) 586–9507. E-mail:
Michael.Kido@hq.doe.gov.
For additional information on how to
submit or review public comments and
on how to participate in the public
meeting, contact Ms. Brenda Edwards,
U.S. Department of Energy, Office of
Energy Efficiency and Renewable
Energy, Building Technologies Program,
EE–2J, 1000 Independence Avenue,
SW., Washington, DC 20585–0121.
Telephone: (202) 586–2945. E-mail:
Brenda.Edwards@ee.doe.gov.
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Authority and Background
II. Summary of the Proposal
A. Battery Charger Active Mode Test
Procedure
B. Review of Battery Charger and External
Power Supply Standby Mode and Off
Mode Test Procedures
C. Review of Single-Voltage External Power
Supply Test Procedure
D. Multiple-Voltage External Power Supply
Test Procedure
III. Discussion
A. Effective Date for the Amended Test
Procedures
B. Battery Charger Active Mode Test
Procedure
1. Summary of the CEC Test Procedure
2. Scope
3. Definitions
(a) Deletions of Existing Definitions
(b) Revisions to Existing Definitions
(c) Additions of New Definitions
4. Test Apparatus and General Instructions
(a) Confidence Intervals
(b) Temperature
(c) AC Input Voltage and Frequency
(d) Charge Rate Selection
(e) Battery Selection
(f) Non-Battery Charging Functions
(g) Determining the Charge Capacity of
Batteries With No Rating
5. Test Measurement
(a) Removing Inactive Mode Energy
Consumption Test Apparatus and
Measurement
(b) Charge Test Duration
(c) Battery Conditioning
(d) Battery Preparation
(e) Reversed Testing Order
(f) End of Discharge for Other Chemistries
C. Review of Battery Charger and External
Power Supply Standby and Off Mode
Test Procedures
D. Review of the Single-Voltage External
Power Supply Test Procedure
1. EPSs That Communicate With Their
Loads
2. EPSs With Output Current Limiting
3. High-Power EPSs
4. Active Power Definition
E. Multiple-Voltage External Power Supply
Test Procedure
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F. Test Procedure Amendments Not
Proposed in this Notice
1. Accelerating the Test Procedure
Schedule
2. Incorporating Usage Profiles
3. Measuring Charger Output Energy
4. Alternative Depth-of-Discharge
Measurement
IV. Regulatory Review
A. Executive Order 12866
B. National Environmental Policy Act
C. Regulatory Flexibility Act
D. Paperwork Reduction Act
E. Unfunded Mandates Reform Act of 1995
F. Treasury and General Government
Appropriations Act, 1999
G. Executive Order 13132
H. Executive Order 12988
I. Treasury and General Government
Appropriations Act, 2001
J. Executive Order 13211
K. Executive Order 12630
L. Section 32 of the Federal Energy
Administration Act of 1974
V. Public Participation
A. Attendance at Public Meeting
B. Procedure for Submitting Requests To
Speak
C. Conduct of Public Meeting
D. Submission of Comments
E. Issues on Which DOE Seeks Comment
1. BC Active Mode
2. Limiting the Scope of the Test Procedure
3. BCs for Golf Carts and Other Consumer
Motive Equipment
4. Amendments to definitions
5. Selecting the Charge Rate for Testing
6. Selecting the Batteries for Testing
7. Non-Battery Charging Functions
8. Procedure for Determining the Charge
Capacity of Batteries With No Rating
9. Deletion of the Inactive Mode Energy
Consumption Test Procedure
10. Shortening the BC Charge and
Maintenance Mode Test
11. Reversing Testing Order
12. End-of-Discharge Voltages for Novel
Chemistries
13. Standby Mode and Off Mode Duration
14. Single-Voltage EPS Test Procedure
Amendments To Accommodate EPSs
that Communicate With Their Loads
15. Further Single-Voltage EPS Test
Procedure Amendments
16. Loading Conditions for MultipleVoltage EPSs
VI. Approval of the Office of the Secretary
I. Authority and Background
Title III of the Energy Policy and
Conservation Act (42 U.S.C. 6291 et
seq.; EPCA or the Act) sets forth a
variety of provisions designed to
improve energy efficiency. Part A of title
III (42 U.S.C. 6291–6309) establishes the
‘‘Energy Conservation Program for
Consumer Products Other Than
Automobiles,’’ which covers consumer
products and certain commercial
products (all of which are referred to
below as ‘‘covered products’’), including
battery chargers (BCs) and external
power supplies (EPSs).
Under EPCA, the overall program
consists essentially of the following
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parts: Testing, labeling, and Federal
energy conservation standards. The
testing requirements consist of
procedures that manufacturers of
covered products must use to certify to
the U.S. Department of Energy (DOE)
that their products comply with EPCA
energy conservation standards and to
quantify the efficiency of their products.
Also, these test procedures must be used
whenever testing is required in an
enforcement action to determine
whether covered products comply with
EPCA standards.
Section 323 of EPCA (42 U.S.C. 6293)
sets forth generally applicable criteria
and procedures for DOE’s adoption and
amendment of such test procedures. It
states, for example, that test procedures
for covered products should measure
energy use, energy efficiency, or annual
operating cost during a period that is
representative of typical use. The test
procedure should not be ‘‘unduly
burdensome.’’ (42 U.S.C. 6293(b)(3)) In
addition, consistent with 42 U.S.C.
6293(b)(2) and Executive Order 12899,
58 FR 69681 (Dec. 30, 1993), if DOE
determines that a test procedure
amendment is warranted, it must
publish proposed test procedures and
offer the public an opportunity to
present oral and written comments on
them, with a comment period of not less
than 75 days. Finally, in any rulemaking
to amend a test procedure, DOE must
determine ‘‘to what extent the proposed
test procedure would alter the measured
energy efficiency as determined under
the existing test procedure.’’ (42 U.S.C.
6293(e)(1)) If DOE determines that the
amended test procedure would alter the
measured efficiency of a covered
product, DOE must amend the
applicable energy conservation standard
accordingly. (42 U.S.C. 6293(e)(2))
Relevant to today’s notice, section 135
of the Energy Policy Act of 2005
(EPACT), Public Law 109–58, amended
sections 321 and 325 of EPCA by
providing definitions for BCs and EPSs
and directing the Secretary to prescribe
‘‘definitions and test procedures for the
power use of battery chargers and
external power supplies.’’ (42 U.S.C.
6295(u)(1)(A)) DOE complied with this
requirement by publishing a test
procedure final rule, 71 FR 71340, on
December 8, 2006 (EPACT 2005 En
Masse final rule). In that notice, DOE
codified the test procedure for BCs in
appendix Y to subpart B of part 430 in
title 10 of the Code of Federal
Regulations (CFR) (‘‘Uniform Test
Method for Measuring the Energy
Consumption of Battery Chargers’’;
hereafter referred to as ‘‘appendix Y’’)
and the test procedure for EPSs in
appendix Z to subpart B of 10 CFR part
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16959
430 (‘‘Uniform Test Method for
Measuring the Energy Consumption of
External Power Supplies’’; hereafter
referred to as ‘‘appendix Z’’).
On December 19, 2007, the Energy
Independence and Security Act of 2007
(EISA 2007), Public Law 110–140,
further amended sections 321, 323, and
325 of EPCA, prompting DOE to propose
and promulgate amendments to its test
procedures for BCs and EPSs.
Section 301 of EISA 2007 amended
section 321 of EPCA by modifying
definitions concerning EPSs. EPACT
had amended EPCA to define an EPS as
‘‘an external power supply circuit that is
used to convert household electric
current into DC current or lower-voltage
AC current to operate a consumer
product.’’ 1 (42 U.S.C. 6291(36)(A))
Section 301 of EISA 2007 further
amended this definition by creating a
subset of EPSs called Class A EPSs.
EISA 2007 defined this subset as those
EPSs that, in addition to meeting several
other requirements common to all EPSs,
are ‘‘able to convert to only 1 AC or DC
output voltage at a time’’ and have
‘‘nameplate output power that is less
than or equal to 250 watts.’’ 2 (42 U.S.C.
6291(36)(C)(i))
Section 301 also amended EPCA to
establish minimum standards for these
products, which became effective on
July 1, 2008 (42 U.S.C. 6295(u)(3)(A)),
and directed DOE to publish a final rule
by July 1, 2011, to determine whether to
amend these standards. (42 U.S.C.
6295(u)(3)(D)) Section 301 further
directed DOE to issue a final rule that
prescribes energy conservation
standards for BCs or determine that no
‘‘standard is technically feasible or
economically justified.’’ (42 U.S.C.
6295(u)(1)(E)(i)(II))
In satisfaction of this requirement,
DOE is bundling BCs and Class A EPSs
together in a single rulemaking
proceeding to consider appropriate
energy conservation standards for these
products. DOE published a notice of
Public Meeting and Availability of
Framework Document for Battery
Chargers and External Power Supplies
on June 4, 2009. 74 FR 26816. DOE then
1 The terms ‘‘AC’’ and ‘‘DC’’ refer to the polarity
(i.e., direction) and amplitude of current and
voltage associated with electrical power. For
example, a household wall socket supplies
alternating current (AC), which varies in amplitude
and reverses polarity. In contrast, a battery or solar
cell supplies direct current (DC), which is constant
in both amplitude and polarity.
2 EISA 2007 defines a Class A EPS as an EPS that
converts AC line voltage to only 1 lower AC or DC
output, is intended to be used with an end-use
product, is in a different enclosure from the enduse product, is wired to the end-use product, and
has rated output power that is less than 250 watts.
(42 U.S.C. 6291(36)(C)(i)).
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held a public meeting to receive
comment on the framework document 3
on July 16, 2009 (hereafter referred to as
the framework document public
meeting). During this public meeting,
DOE also received comments on the BC
active mode test procedure and other
test procedure issues, some of which
will be discussed in today’s notice.
Under Section 302 of EISA, Congress
instructed DOE to review its test
procedures every seven (7) years. As
needed, DOE must either amend the test
procedure to (1) Improve its
measurement representativeness or
accuracy or (2) reduce its burden, or (3)
determine that such amendments are
unnecessary. DOE considers this
rulemaking to constitute a 7-year review
for both BC and EPS test procedures as
required under EPCA, as modified by
section 302 of EISA. (42 U.S.C.
6293(b)(1)(A)) Because DOE’s existing
test procedures for BCs and EPSs were
in place on December 19, 2007, when
the 7-year test procedure review
provisions of EPCA were enacted (42
U.S.C. 6293(b)(1)(A)), DOE would have
to review these test procedures by
December 2014. But because DOE is
conducting this rulemaking, the
Department has satisfied this review
requirement in advance of this date.
Section 309 of EISA further amended
section 325(u)(1)(E) of EPCA, instructing
DOE to issue no later than two years
after EISA’s enactment a final rule ‘‘that
determines whether energy conservation
standards shall be issued for external
power supplies or classes of external
power supplies.’’ (42 U.S.C.
6295(u)(1)(E)(i)(I)) However, as section
301 of EISA simultaneously set
standards for Class A external power
supplies, DOE interprets sections 301
and 309 jointly as a requirement to
determine, no later than two years after
EISA’s enactment, whether additional
energy conservation standards shall be
issued for EPSs that are outside the
scope of the current Class A standards,
e.g., multiple-voltage EPSs.
Finally, section 310 of EISA 2007
amended section 325 of EPCA to
establish definitions for active mode,
standby mode, and off mode. (42 U.S.C.
6295(gg)(1)(A)) This section also
directed DOE to amend its existing test
procedures by December 31, 2008, to
measure the energy consumed in
standby mode and off mode for both
BCs and EPSs. (42 U.S.C.
6295(gg)(2)(B)(i)) Further, it authorized
DOE to amend, by rule, any of the
definitions for active, standby, and off
mode (42 U.S.C. 6295(gg)(2)(A)) The
Department presented its then-proposed
amendments during a public meeting on
September 12, 2008 (hereafter referred
to as the standby and off mode test
procedure public meeting) and
published them in the Test Procedures
for Battery Chargers and External Power
Supplies (Standby Mode and Off Mode)
Final Rule on March 27, 2009. 74 FR
13318.
Today’s notice proposes (1) the
adoption of new test procedures for the
active mode of BCs and all modes of
multiple-voltage EPSs and (2) the
modification of existing parts of the BC
and EPS test procedures (e.g., BC
standby and off mode test duration). In
doing so, it proposes to amend both
appendices Y and Z in multiple places.
Furthermore, although DOE proposes to
retain the current language of certain
sections of appendices Y and Z, in
selecting proposed amendments for
inclusion in today’s notice, DOE
considered all aspects of the existing BC
and EPS test procedures. Nonetheless,
DOE seeks comment on the entirety of
the BC and EPS test procedure to ensure
that no additional amendments are
needed at this time to further improve
the procedures’ representativeness or
reduce its burden.
In the absence of comments on issues
beyond those discussed in today’s
notice, DOE expects to issue a final rule
adopting these proposals in a timely
manner. In this case, DOE would expect
this rulemaking to satisfy the 7-year
review requirement and would not
expect any further review of the test
procedures until 7 years after the
effective date of the proposals in this
notice—i.e., no sooner than 2017.
To the extent that DOE receives
comments on issues beyond those
discussed in today’s notice, DOE may
address these comments in a separate
test procedure rulemaking, which
would allow DOE to finalize today’s
proposed BC active mode test procedure
in time to support the corresponding
standards rulemaking but allow
sufficient time to take into consideration
all comments from interested parties as
required by the 7-year review provisions
of 42 U.S.C. 6293(b)(1)(A).
II. Summary of the Proposal
In this notice of proposed rulemaking
(NOPR), DOE proposes to:
(1) Insert a new test procedure to
measure the energy consumption of BCs
in active mode to assist in the
development of energy conservation
standards;
(2) Amend the BC test procedure to
decrease the testing time of BCs in
standby and off modes;
(3) Potentially amend the singlevoltage EPSs test procedure to
accommodate EPSs with Universal
Serial Bus (USB) outputs and others that
may not currently be tested in
accordance with the test procedure; and
(4) Insert a new test procedure for
multiple-voltage EPSs, a type of nonClass A EPS that DOE will evaluate in
the non-Class A determination analysis.
Table 1 lists the sections of 10 CFR
part 430 potentially affected by the
amendments proposed in this NOPR.
The left-hand column in the table cites
the locations of the potentially affected
CFR provisions, while the right-hand
column lists the proposed changes.
TABLE 1—SUMMARY OF PROPOSED CHANGES AND AFFECTED SECTIONS OF 10 CFR PART 430
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Existing section in 10 CFR Part 430
Summary of proposed modifications
Section 430.23 of Subpart B—Test procedures for the measurement of
energy and water consumption.
Appendix Y to Subpart B of Part 430—Uniform Test Method for Measuring the Energy Consumption of Battery Chargers.
1. Scope ............................................................................................
• Modify ‘(aa) battery charger’ to include energy consumption in active
mode.
• Renumber the existing sections to ease referencing and use by testing technicians.
• Limit scope to only include BCs intended for operation in the United
States.
3 ‘‘Energy Conservation Standards Rulemaking for
Battery Chargers and External Power Supplies.’’
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TABLE 1—SUMMARY OF PROPOSED CHANGES AND AFFECTED SECTIONS OF 10 CFR PART 430—Continued
Existing section in 10 CFR Part 430
Summary of proposed modifications
2. Definitions ......................................................................................
3. Test Apparatus and General Instructions .....................................
4. Test Measurement ........................................................................
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Appendix Z to Subpart B of Part 430—Uniform Test Method for Measuring the Energy Consumption of External Power Supplies.
1. Scope ............................................................................................
2. Definitions ......................................................................................
3. Test Apparatus and General Instructions .....................................
4. Test Measurement ........................................................................
In developing today’s proposed test
procedure amendments, DOE
considered comments received from
interested parties following the standby
and off mode test procedure and
framework document public meetings.
Numerous comments dealt with testing
new modes. In order to incorporate such
changes, DOE reviewed the existing test
procedures for BCs and EPSs, and found
that, with some modifications, they
could be used as a basis for updating
DOE’s test procedures. This issue is
discussed in greater detail later in this
notice.
DOE also examined whether the
proposed amendments to its test
procedures would significantly change
the measured energy consumption or
efficiency of the BC or EPS. This
question is particularly important for
Class A EPSs, which are subject to the
EISA minimum efficiency standard that
took effect on July 1, 2008. (42 U.S.C.
6295(u)(3)(A))
The amendments under consideration
to the single-voltage EPS test procedure
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• Add definitions for:
Æ Active power or real power (P).
Æ Ambient temperature.
Æ Apparent power (S).
Æ Batch charger.
Æ Battery rest period.
Æ C-rate.
Æ Crest factor.
Æ Equalization.
Æ Instructions or manufacturer’s instructions.
Æ Measured charge capacity.
Æ Power factor.
Æ Rated battery voltage.
Æ Rated charge capacity.
Æ Rated energy capacity.
Æ Total harmonic distortion (THD).
Æ Unit under test (UUT).
• Remove definitions for:
Æ Accumulated nonactive energy.
Æ Energy ratio or nonactive energy ratio.
• Modify definitions for:
Æ Active mode.
Æ Multi-port charger.
Æ Multi-voltage a la carte charger.
Æ Standby mode.
• Insert apparatus and instructions to measure energy consumption in
active mode.
• Insert procedures to measure energy consumption in active mode.
• Modify 4(c) to change standby mode measurement time.
• Modify 4(d) to change off mode measurement time.
•
•
•
•
No change.
Modify definition of active power.
Modify 3(b) to accommodate multiple-voltage EPSs.
Potentially modify 4(a) to accommodate EPSs that communicate with
the load, perform current limiting, or have output power greater than
250 watts.
• Modify 4(b) to accommodate multiple-voltage EPSs.
(used to test compliance with Class A
EPS standards) would affect the
measured efficiency of EPSs with USB
output and others that communicate
with their loads—the subset of Class A
EPSs to which these amendments would
apply.4 As described in section III.D.,
these amendments are presented in
today’s notice because of DOE’s concern
that the current single-voltage EPS test
procedure may not measure the
efficiency of these EPSs in a manner
representative of their typical use,
resulting in a lower measured efficiency
than achievable under typical operating
conditions. Because the single voltage
test procedure amendments discussed
in section III.D. would modify the test
conditions to make them more
4 The term ‘‘communicating’’ with a load refers to
an EPS’s ability to identify or otherwise exchange
information with its load (i.e., the end-use product
to which it is connected). While most EPSs provide
power at a fixed output voltage regardless of what
load is connected to their outputs, some EPSs will
only provide power once they have
‘‘communicated’’ with the load and identified it as
the intended load.
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representative of typical use, the
measured efficiency of these EPSs
would likely increase. Nonetheless,
DOE does not expect any commensurate
increase in the standards level for these
EPSs. EPSs that communicate with their
loads should be held to the same
standard as the remainder of EPSs,
which do not communicate with their
loads, as long as they are measured in
a representative fashion.
The remaining amendments included
in today’s notice, if adopted, would
have the following impacts on measured
energy consumption or efficiency:
(1) The BC active mode test procedure
amendment would change the measured
energy consumption of BCs by
eliminating the nonactive energy ratio
metric and replacing it with a new
metric that measures energy
consumption in active mode;
(2) The standby and off mode test
procedure amendment would not
change the measured energy
consumption of BCs or EPSs; and
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(3) The multiple-voltage EPS
amendment would insert a new test
procedure for these products,
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A. Battery Charger Active Mode Test
Procedure
The current DOE BC test procedure,
first created by the EPACT 2005 En
Masse final rule, 71 FR 71340, and
amended by the standby and off mode
final rule, 74 FR 13318, does not
measure BC energy consumption in all
modes. Instead, it excludes the energy
consumed by the BC while charging a
battery. The procedure measures energy
consumption only in maintenance,
standby (no battery), and off modes,
when the battery has either been fully
charged or removed from the BC.
The BC active mode test procedure
proposal in today’s notice, if adopted,
would remove the inactive mode
measurement (section 4(a) of appendix
Y—which is a composite of different
operational modes that would be
measured separately under today’s
proposal), add active mode
measurement to section 4(b), amend the
scope, definitions, and test apparatus
and general instructions (sections 1, 2,
and 3) in support of the new active
mode test procedure, as well as
rearrange and renumber the sections to
ease referencing and use by testing
technicians. The active mode
amendment is based on the optional
battery charger system test procedure
adopted by the California Energy
Commission (CEC),5 but has been
modified to decrease testing burden
(e.g., by considering a shorter test period
and more efficient use of equipment)
and increase clarity (e.g., by dividing
complex procedures into discrete steps).
These and other details of the proposal
are discussed further in section III.B.
B. Review of Battery Charger and
External Power Supply Standby Mode
and Off Mode Test Procedures
DOE addressed the EPCA
requirements to prescribe definitions
and test procedures for measuring the
energy consumption of EPSs and BCs in
standby and off modes (42 U.S.C.
6298(gg)(A) and (B)) in the Test
Procedures for Battery Chargers and
External Power Supplies (Standby Mode
and Off Mode) Final Rule. 74 FR 13318.
This final rule incorporated standby and
off mode measurements as well as
5 Ecos Consulting, Electric Power Research
Institute (EPRI) Solutions, Southern California
Edison (SCE). ‘‘Energy Efficiency Battery Charger
System Test Procedure.’’ Version 2.2. November 12,
2008. https://www.energy.ca.gov/appliances/2008
rulemaking/2008-AAER-1B/2008-1119_BATTERY_CHARGER_SYS
TEM_TEST_PROCEDURE.PDF.
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16:47 Apr 01, 2010
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updated definitions into appendices Y
and Z.
In today’s notice, DOE proposes
amending the BC test procedure to
require the use of a 30-minute warm-up
period followed by a 10-minute
measurement period. Currently, the
DOE test procedure requires a 1-hour
measurement period. This amendment
would harmonize DOE’s standby and off
mode measurement for BCs with that
contained in section IV of part 1 of the
CEC BC test procedure. DOE anticipates
that harmonizing its procedure with the
CEC BC test procedure will produce a
test procedure that decreases the testing
burden on manufacturers while
preserving testing accuracy. No changes
are proposed to the standby and off
mode test procedures for EPSs. Detailed
discussion of the changes under
consideration can be found in section
III.C., below.
C. Review of Single-Voltage External
Power Supply Test Procedure
DOE is also considering amending the
test procedure for single-voltage EPSs to
accommodate several classes of EPSs
that cannot be tested in a representative
or repeatable manner under the current
test procedure. These EPSs include (1)
Those that communicate with their
loads through USB and other protocols,6
(2) limit their output current below the
maximum listed on their nameplate,
and (3) have output power in excess of
250 watts. However, because these EPSs
do not exist in significant numbers in
the market, DOE has not been able to
analyze them in depth and develop a
general approach to testing them under
the single-voltage EPS test procedure.
Therefore, DOE will only be presenting
the general outline of the test procedure
changes under consideration, and will
proceed in developing and
promulgating a procedure covering
these EPSs if it receives comments from
interested parties verifying the
approaches presented (e.g., custom test
fixtures in the case of EPSs that
communicate with their loads). The
three types of EPSs that could be
affected are briefly described below,
while the test procedure changes under
consideration can be found in section
III.D.
USB-Based EPSs
USB EPSs typically power portable
electronic products such as cellular
telephones and portable media players
that frequently receive power and data
from a personal computer through its
6 Some EPSs feature circuitry that allows them to
communicate with their loads. This is used to tailor
operation to the needs of the load as well as prevent
use with incompatible loads.
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USB port. In contrast to most EPSs,
which only provide one pair of output
conductors (for power), the USB
interface provides two pairs—for data
and power, respectively. Although
DOE’s current single-voltage EPS test
procedure accommodates testing singlevoltage EPSs that have more than one
pair of output conductors, it may not
result in measurements representative of
typical use if the other pairs of
conductors are necessary for the
specified operation of the EPS.
EPSs That Communicate With Loads
In addition to USB-based EPSs, other
EPSs exist that also communicate with
loads (e.g., notebook computers) using
proprietary protocols. To address these
designs, DOE is considering amending
the single-voltage EPS test procedure to
permit communication between the EPS
and the load during testing. Any
changes to the EPS test procedure to
address this issue would affect only
USB-compliant EPSs and other EPSs
that cannot operate in a representative
fashion without communication with
the load. Additional details regarding
this possible change are presented in
section III.D.1., below.
Output Current Limiting EPSs
Similarly, DOE has encountered EPSs
that may not be tested due to ‘‘output
current limiting,’’ i.e., a mode of
operation in which the EPS significantly
lowers its output voltage once an
internal limit on the output current has
been exceeded. Although all EPSs limit
their output current to provide
additional safety during short-circuit
conditions, some EPSs have been found
to limit current to a value below the
maximum specified on their nameplate.
Because DOE’s single-voltage EPS test
procedure does not provide for this
possibility, DOE is considering adding
language specifying the correct loading
points in this case. The changes under
consideration are detailed in section
III.D.2.
EPS with Nameplate Output Exceeding
250 Watts
Finally, the current DOE singlevoltage EPS test procedure may not
sufficiently accommodate the testing of
single-voltage EPSs with nameplate
output power greater than 250 watts. In
contrast to EPSs with output power less
than 250 watts, high-power EPSs may
have several maximum output currents,
something the test procedure does not
take into consideration. DOE is therefore
considering clarifying the current
regulatory language to account for this
configuration. The changes under
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consideration are detailed in section
III.D.3.
D. Multiple-Voltage External Power
Supply Test Procedure
Section 309 of EISA amended section
325 of EPCA by directing DOE to
conduct a determination analysis for
EPSs such as those EPSs equipped with
multiple simultaneous output voltages.
DOE is not aware of any existing test
procedure developed specifically to
measure the efficiency or energy
consumption of multiple-voltage EPSs.
To develop such a procedure, DOE
reviewed related test procedures
currently in use and proposed a test
procedure for multiple-voltage EPSs
based on the Environmental Protection
Agency (EPA) single-voltage EPS 7 and
internal power supply (IPS) 8 test
procedures. 73 FR 48054. In today’s
notice, DOE is proposing a test
procedure generally consistent with its
August 2008 proposal, but with some
changes to accommodate the concerns
of interested parties.
Incorporating this amendment into
the EPS test procedure would enable
DOE to evaluate power consumption for
multiple-voltage EPSs in all modes of
operation: active, standby (i.e., no-load),
and off. A detailed discussion of DOE’s
proposed test procedure for multiplevoltage EPSs can be found in section
III.E., below.
III. Discussion
mstockstill on DSKH9S0YB1PROD with PROPOSALS2
A. Effective Date for the Amended Test
Procedures
If adopted, the amendments proposed
today would become effective 30 days
after the publication of the final rule. As
of this effective date, manufacturers
(and DOE) would be required to use the
amended appendices when testing to
determine if BCs and EPSs comply with
energy conservation standards. In
addition, any representations made
regarding energy use or the cost of
energy use for such products
manufactured on or after the effective
date would have to be based on the
amended test procedures in appendices
Y and Z.
However, absent new standards, only
the amendments to the single-voltage
7 ‘‘Test Method for Calculating the Energy
Efficiency of Single-Voltage External Ac-Dc and AcAc Power Supplies,’’ August 11, 2004, previously
incorporated by reference into appendix Y. https://
www.energystar.gov/ia/partners/
prod_development/downloads/power_supplies/
EPSupplyEffic_TestMethod_0804.pdf.
8 ‘‘Proposed Test Protocol for Calculating the
Energy Efficiency of Internal Ac-Dc Power Supplies,
Rev. 6.4.3,’’ October 26, 2009. https://
efficientpowersupplies.epri.com/pages/
Latest_Protocol/Generalized_Internal_Power_
Supply_Efficiency_Test_Protocol_R6.4.3.pdf.
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16:47 Apr 01, 2010
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EPS test procedure would be binding
after the effective date, since DOE does
not yet have standards for non-Class A
EPSs or BCs. DOE has initiated work on
standards for non-Class A EPSs and
BCs, with a framework document
published on June 4, 2009. The
amendments to the BC and non-Class A
test procedures would become binding
following publication of a final rule that
establishes these standards.
B. Battery Charger Active Mode Test
Procedure
The BC test procedure was inserted
into appendix Y by the EPACT 2005 En
Masse final rule, 71 FR 71368, and
amended by the standby and off mode
final rule 74 FR 13334. It is composed
of four parts: (1) Scope, (2) definitions,
(3) test apparatus and general
instructions, and (4) test measurement.
The test measurement section is further
subdivided into:
(a) Inactive mode energy consumption
measurement,9 which incorporates by
reference section 5 of the EPA ENERGY
STAR BC test procedure 10;
(b) Active mode energy consumption
measurement, which is currently
reserved;
(c) Standby mode energy
consumption measurement; and
(d) Off mode energy consumption
measurement.
During the standby and off mode test
procedure rulemaking, numerous
interested parties commented that the
current DOE test procedure is
insufficient as a basis for the
development of energy conservation
standards, as it does not measure energy
consumption during active (charge)
mode. Many of these interested parties
also recommended that DOE adopt the
optional BC test procedure then under
consideration in draft form at the CEC.
As mentioned in the standby and off
mode test procedure final rule, DOE was
unable to act on these comments, as it
had not proposed any active mode
changes in the standby and off mode
test procedure NOPR, 73 FR 48054
(August 15, 2008). 74 FR 13322.
On December 3, 2008, CEC adopted
version 2.2 of the test procedure
developed by Ecos, EPRI Solutions, and
SCE, as an optional test procedure for
9 The inactive mode energy consumption consists
of the energy measured over 36 hours in
maintenance mode, followed by 12 hours in
standby (no-battery) mode, with the possibility of
abbreviating the measurement to 6 hours and 1
hour, respectively.
10 Environmental Protection Agency (EPA). ‘‘Test
Methodology For Determining the Energy
Performance of Battery Charging Systems.’’
December 2005. https://www.energystar.gov/ia/
partners/prod_development/downloads/
Battery_Chargers_Test_Method.pdf.
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16963
the measurement of BC energy
consumption in charging (active),
maintenance, no-battery (standby), and
off modes. The test procedure was
incorporated by reference into section
1604(w) of title 20 of the California
Code of Regulations,11 alongside the
DOE test procedure from appendix Y.
In its framework document, DOE
mentioned its desire to amend the BC
test procedure in appendix Y to measure
energy consumption in each of the
modes of operation of a BC (including
active mode). During and after the
framework document public meeting,
interested parties expressed their
general desire for DOE to adopt the CEC
test procedure as the Federal test
procedure for measuring the active
mode energy consumption of BCs. In
particular, Pacific Gas and Electric
(PG&E), CEC, and Appliance Standards
Awareness Project (ASAP) commented
that DOE should expedite the
rulemaking for an active mode test
procedure, harmonizing with the CEC
BC test procedure. (Pub. Mtg. Tr., No. 14
at pp. 40–41,12 PG&E et al., No. 20 at p.
7,13 CEC et al., No. 19 at p. 1 14). The
11 California Energy Commission (CEC), ‘‘2009
Appliance Efficiency Regulations,’’ August 2009.
12 A notation in the form ‘‘Pub. Mtg. Tr., No. 14
at pp. 40–41’’ identifies an oral comment that DOE
received during the July 16, 2009, framework
document public meeting. This comment was
recorded in the public meeting transcript in the
docket of the BC and EPS energy conservation
standards rulemaking (Docket No. EERE–2008–BT–
STD–0005, RIN 1904–AB57), maintained in the
Resource Room of the Building Technologies
Program and available at https://
www1.eere.energy.gov/buildings/
appliance_standards/residential/pdfs/
bceps_standards_meeting_transcript.pdf. This
particular notation refers to a comment (1) recorded
in document number 14, which is the public
meeting transcript filed in the docket, and (2)
appearing on pages 40–41 of document number 14.
13 A notation in the form ‘‘PG&E et al., No. 20 at
p. 7’’ identifies a written comment that DOE has
received and included in the docket of the BC and
EPS energy conservation standards rulemaking
(Docket No. EERE–2008–BT–STD–0005, RIN 1904–
AB57). This comment was submitted by Pacific Gas
and Electric Company, Southern California Edison
Design & Engineering Services, Southern California
Gas Company San Diego Gas and Electric Company,
Appliance Standards Awareness Project, and
American Council for an Energy-Efficient Economy.
For referencing purposes, throughout this notice,
comments submitted from these groups will be
referred to as ‘‘PG&E et al.’’ This particular notation
refers to (1) A comment submitted by Pacific Gas
and Electric (PG&E) et al., (2) in document number
20 in the docket, and (3) appearing on page 7 of
document number 20.
14 This comment was submitted by California
Energy Commission, Pacific Gas and Electric
Company, Southern California Edison Design &
Engineering Services, Southern California Gas
Company, San Diego Gas and Electric Company,
American Council for an Energy-Efficient Economy,
Appliance Standards Awareness Project, Consumer
Federation of America, National Consumer Law
Center, on behalf of its low-income clients, Midwest
Energy Efficiency Alliance, Northwest Power and
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Association of Home Appliance
Manufacturers (AHAM) similarly
requested that DOE harmonize its test
procedure for battery chargers with
other jurisdictions, but consider changes
in methodology where appropriate.
(AHAM, No. 16 at p. 2)
DOE researched existing worldwide
test procedures for measuring BC energy
consumption in active mode and found
that there are currently three test
procedures for measuring the energy
consumption of consumer battery
chargers: (1) The EPA ENERGY STAR
BC test procedure, (2) the Canadian
Standards Association (CSA) C381.2 test
procedure,15 and (3) the CEC test
procedure.5 No energy efficiency
standards-setting or promoting
organizations in Europe, Australia, or
China have developed or adopted
additional BC test procedures.
The EPA ENERGY STAR test
procedure was adopted by ENERGY
STAR in 2005 and has remained
unchanged since then. This is the same
test procedure incorporated by reference
by DOE into sections 3 and 4(a) of
appendix Y by the EPACT 2005 En
Masse final rule, 71 FR 71340. Although
it has been used to test numerous BCs
(over 135 BCs qualified for the ENERGY
STAR mark following testing in
accordance with the test procedure),16
this test procedure does not measure
energy consumption of these products
in active mode.
Similarly, the CSA 381.2 test
procedure, adopted in 2008, does not
measure BC active mode consumption.
Instead, the procedure relies on the
same inactive mode energy
consumption measurement as the EPA
ENERGY STAR BC test procedure and
the current DOE test procedure.
The CEC test procedure, in contrast,
includes active mode energy
consumption through its 24-hour active
and maintenance mode test. This test
procedure was developed over six years
through a collaborative process between
energy efficiency advocates and
industry experts, including multiple
meetings and revisions (PG&E, No. 13 at
p. 2). The result, according to PG&E, has
been a test procedure that applies to the
Conservation Council, Southeast Energy Efficiency
Alliance, and Southwest Energy Efficiency Project.
For referencing purposes, throughout this notice,
comments submitted from these groups will be
referred to as ‘‘CEC et al.’’
15 Canadian Standards Association (CSA).
C381.2–08. ‘‘Test Method for Determining the
Energy Efficiency of Battery-Charging Systems.’’
November 2008.
16 EPA ENERGY STAR. ‘‘Qualified Product (QP)
List for ENERGY STAR Qualified Battery Charging
Systems .’’ October 1, 2009. Available at: https://
www.energystar.gov/ia/products/prod_lists/
BCS_prod_list.pdf.
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16:47 Apr 01, 2010
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full spectrum of consumer battery
chargers, regardless of input voltage (AC
or DC), battery chemistry, and battery
type (detachable or integral). PG&E
provided test results from the
application of the test procedure to over
142 consumer BCs (PG&E, No. 13 at p.
6).17
DOE has conducted further tests using
this procedure and considers its
measurement metrics, accuracy, and
variability to be appropriate for the
product being tested. Consequently,
DOE is proposing to adopt part 1 of the
CEC test procedure (for consumer
products with input power under 2
kilowatts) to measure (1) BC energy
consumption in active and maintenance
modes and (2) the amount of energy
recovered from the battery during
discharge. DOE would, however, make
several modifications to constrain its
application to BCs sold in the United
States, improve its clarity, and decrease
its testing burden. DOE expects the
resulting test procedure, explained in
detail below, to produce equivalent
results as the test procedure adopted by
the CEC, while reducing the required
technician and equipment time to
perform the tests.
Finally, although part 1 of the CEC
test procedure also contains instructions
for measuring energy consumption in
standby and off modes, DOE previously
adopted standby and off mode test
procedures in its March 2009 final rule.
74 FR 13334. Today’s proposal retains
these test procedures, which would be
incorporated into sections 4(c) and 4(d)
of appendix Y, and be modified as
described in section III.B, in lieu of
adopting their equivalents from the CEC
test procedure (part 1, section IV). A
summary of the CEC test procedure
follows, along with specific
modifications that DOE would make
prior to incorporation in appendix Y. As
with all other sections in this proposal,
DOE seeks comment regarding all
aspects of its proposed approach.
1. Summary of the CEC Test Procedure
The lengthy stakeholder consultation
process conducted by the CEC led to the
development of a test procedure for
measuring the energy consumption of
both consumer (part 1) and industrial
(part 2) chargers.18 Both parts of the test
procedure measure the input energy to
17 The above discussion applies to part 1 of the
CEC test procedure; in addition, the test procedure
also includes a part 2, which applies to larger
(greater than 2000 watt output) BCs intended for
transport and industrial applications.
18 Part 2 of the CEC test procedure also applies
to BCs for golf carts and other motive equipment
that DOE considers to be consumer products. This
issue is discussed further in section III.B.2.
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the battery charger when recharging a
battery that had previously been
conditioned (if necessary) and
discharged to a specified depth. (Part 2
also requires measurement of the
charger output energy.) Both parts of the
test procedure then require
measurement of the energy recoverable
from the battery during discharge.
Finally, the test procedure requires
measurement of the charger input power
with (1) The battery fully charged and
connected to the charger (maintenance
mode), (2) the battery removed from the
charger (standby mode), and (3) the
battery removed from the charger and
the charger turned off, if a manual onoff switch is present (off mode). The
number of tests, their duration, and
other specifics vary between the two
parts and also from charger to charger,
depending on its capabilities.
The test procedure provides a set of
definitions needed to test a wide variety
of BCs. While some of these definitions
are necessary for testing the larger
industrial chargers, others are used in
both parts of the test procedure and
provide additional specificity beyond
the definitions currently incorporated in
section 2 of appendix Y.
Part 1 of the test procedure continues
with specification of the test conditions
in section I. Like the test conditions
section of the EPA BC test procedure
(which is incorporated into section 3 of
appendix Y), this section of the CEC test
procedure sets a variety of requirements,
including limits on the input voltage to
the charger, the speed and temperature
of the air surrounding the unit under
test (UUT), and measurement precision
and accuracy. The AC input voltage
waveform characteristics and ambient
airspeed and temperature requirements
of the CEC test procedure are equivalent
to those of the EPA test procedure. The
remaining requirements are stricter,
however, specifying tighter limits on
some parameters (e.g., measurement
resolution, etc.) and limits on additional
parameters that may affect measurement
results (e.g., uncertainty, materials on
which the BC may rest, characteristic of
input voltage waveform for DC chargers,
etc.). These tighter specifications on
testing conditions should result in a
more repeatable test procedure.
Following the test condition section,
the CEC test procedure proceeds to
specify the selection and setup of the
battery and charger in section II. The age
of the UUT is specified, as in the EPA
test procedure. However, the CEC test
procedure also specifies the mode of
operation of the BC for chargers with
several charge modes and/or additional
functionality. Finally, the CEC test
procedure specifies which batteries
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should be used for the test, how to
access their terminals, and how to
estimate the energy capacity (used later
in the test procedure to calculate the
discharge rate) of the battery in case the
battery is not labeled. The battery
selection procedure is particularly
helpful when testing BCs not packaged
with batteries. Again, these additional
specifications allow the test procedure
to return repeatable results when testing
a wider variety of BCs beyond those
included in the EPA ENERGY STAR
program.
Once the BC has been set to the
correct mode or modes and the test
battery or batteries have been identified,
the measurements can begin. The
measurement instructions are contained
in section III of part 1, and specify how
to condition, prepare, rest, charge, and
discharge the battery, as well as which
quantities to measure during each of
these steps. Section III.A requires the
tester to condition nickel-based batteries
that have not been previously tested by
charging them three times and
discharging twice. This step is necessary
because nickel-based batteries must be
cycled several times before their
capacity stabilizes and the test results
become representative of typical use.
The next step, preparation, consists of a
controlled discharge to the end-ofdischarge voltage. This step ensures that
the battery has been fully discharged
and that the energy consumed by the
charger as it takes the battery from a
fully discharged to a fully charged state
can be compared to the energy
recovered from the battery. Finally, the
battery is rested, allowing it to return to
the ambient temperature. Since many
battery parameters depend on
temperature, this step further improves
the repeatability of the test procedure.
All three of these initial steps are
required for ensuring the repeatability of
the test procedure, and are incorporated
into today’s proposal, with the minor
modifications presented in sections
III.B.5.(c) and III.B.5.(d) of this notice.
Section III of part 1 of the CEC test
procedure requires measuring the
energy consumed by the charger (as an
integral of input power samples) when
recharging the fully discharged and
rested battery, but with any special
charging functions (e.g., equalization)
turned off. This requirement is a
significant departure from the EPA test
procedure because the EPA procedure
does not record the energy consumed
during charging. The CEC test procedure
also requires testers to record further
parameters such as temperature, power
factor, and current crest factor.
The CEC test procedure also specifies
that the test must run for 24 hours or
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16:47 Apr 01, 2010
Jkt 220001
longer, as required by the manufacturer
or as determined by the tester through
observation of the charger (see section
II.E of the part 1). Although BCs work
at different rates, the CEC test procedure
subjects them all to a full 24-hour
charge and maintenance test. This is
done to (1) obtain a uniform metric for
comparisons and (2) increase the
likelihood that the input power to the
charger measured at the end of the 24hour period is representative of the
maintenance-mode power usage that a
user will encounter when he or she
leaves a battery connected to the charger
for an extended period of time, which
is the case for BCs used in handheld
vacuum cleaners and cordless
telephones, among others. While DOE
believes these procedural requirements
have merit, DOE seeks comment from
interested parties on whether it is
possible to shorten the measurement
period that the CEC procedure currently
requires while preserving the accuracy
and completeness of that procedure’s
measurements. This method is
described further in section III.B.5.(b) of
this notice.
Finally, section IV of part 1 of the CEC
test procedure describes the no-battery
(standby) and off mode tests, while
section V specifies the reporting
requirements. Because DOE has already
adopted standby and off mode test
procedures for battery chargers, and
because it specifies reporting
requirements separately in section
430.22, it is not proposing today to
incorporate these sections of the CEC
test procedure into appendix Y.
Part 2 of the CEC test procedure
follows a similar structure to part 1, but
adds requirements to measure the
output of the charger, test the charger
with the battery at three different
depths-of-discharge, and ensure chargertest battery compatibility, among others.
These requirements may be needed to
fully characterize the energy
consumption of large lead-acid BCs for
industrial applications; however,
because DOE’s current scope covers
chargers for consumer products, DOE
focused primarily on part 1, though the
differences between the two parts are
discussed in further detail in III.B.2. of
this notice.
As the above summary shows, the
CEC test procedure is a complete and
detailed energy efficiency test procedure
that can serve as a basis for a DOE test
procedure. The steps outlined above
contribute to the accurate measurement
of the energy efficiency of battery
chargers and have been incorporated
into today’s proposal, except where a
less burdensome or more accurate
alternative exists. These departures are
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16965
presented in more detail in the
subsequent sections.
2. Scope
The scope of the current DOE test
procedure encompasses all BCs,19
regardless of input voltage. However,
following the framework document
public meeting, a member company of
the Information Technology Industry
(ITI) Council submitted a comment
requesting that DOE limit testing to U.S.
line-voltage AC input (115 volts at 60
hertz).20 (ITI member,21 No. 17 at p. 1)
Limiting the scope of the test
procedure to encompass BCs with DC or
U.S. line-voltage AC input would ensure
that all consumer battery chargers
intended for use in the U.S. will be
covered, while preventing unnecessary
testing of industrial BCs or consumer
BCs intended for use outside of the U.S.
Such a modification to the scope would
also be consistent with DOE’s treatment
of EPSs, which are not only defined as
a circuit ‘‘used to convert household
[line-voltage AC] electric current’’ in the
statute (42 U.S.C. 6291(36)), but are also
tested at 115 volts at 60 hertz, as
specified in section 3 of appendix Z part
430 of title 10 of the CFR.
This limitation on input voltage
would differentiate the proposed scope
from that in the CEC BC test procedure.
The proposed scope further differs from
the CEC BC test procedure by including
only BCs for consumer products. (42
U.S.C. 6291(32)) The CEC BC test
procedure, on the other hand, covers not
only BCs for consumer products, but
also BCs for commercial and industrial
applications such as forklifts and
emergency egress lighting.
Even though the CEC test procedure
covers BCs for applications from all
market segments, it is divided by input
and output parameters and intended
application, among other criteria. For
example, part 1 of the CEC BC test
procedure applies to consumer chargers
with input power under 2 kilowatts,
while part 2 applies primarily to larger
industrial chargers and chargers for golf
carts and other consumer motive
equipment.
19 ‘‘The term ‘battery charger’ means a device that
charges batteries for consumer products, including
battery chargers embedded in other consumer
products. (42 U.S.C. 6291(32))
20 AC line voltage in the U.S. is nominally 120
volts at 60 hertz. However, several international test
procedures specify testing at 115 volts, as that test
condition will also be applicable to devices used in
several South and Central American countries,
where the AC line voltage is nominally 110 volts
at 60 hertz.
21 ITI submitted comments on behalf of one of its
member companies, who wishes to remain
anonymous. The comments submitted do not reflect
the opinion of ITI.
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Chargers for golf carts and other
motive equipment were covered by part
2 of the CEC test procedure due to their
similarity to large industrial BCs—both
typically charge flooded lead-acid
batteries. Part 2 addresses the particular
concerns of testing these flooded leadacid systems, such as different charger
and battery manufacturers, high charger
efficiency (necessary due to high output
power), and an unsealed battery
construction permitting measurements
of the temperature and specific gravity
of the acid electrolyte to determine
battery state.
While these test procedure provisions
may be necessary to accurately measure
the energy efficiency of large industrial
BCs, chargers for golf carts and other
types of consumer motive equipment
(collectively, consumer motive
equipment) fall at the low-power end of
the lead-acid BC range, where the need
for a specialized test procedure is not as
clear. For example, high-power
industrial chargers are already highly
efficient, so part 2 requires a series of
tests under various conditions to detect
any differences in energy consumption.
On the other hand, there is sufficient
efficiency variation in the consumer
motive equipment BC market such that
a less burdensome test procedure will
suffice for energy consumption
measurements. To accommodate
consumer motive equipment within the
BC test procedure, DOE has two options:
(1) Include BCs for consumer motive
equipment batteries with those for all
other consumer products, in a single test
procedure based on part 1 of the CEC BC
test procedure; or
(2) Include BCs for consumer motive
equipment in one test procedure based
on part 2 of the CEC BC test procedure,
while including BCs for all other
consumer products in a second test
procedure based on part 1 of the CEC BC
test procedure.
Approach 2, above, would result in an
additional DOE test procedure based on
part 2 of the CEC test procedure.
However, because DOE’s scope does not
extend to large industrial chargers, this
additional test procedure would only
cover chargers for golf carts and other
consumer motive equipment. Under this
approach, separate test setup and
measurement requirements would need
to be established to test a class of
products with few models and limited
shipments.
However, a previous draft of the CEC
test procedure included consumer
motive equipment together with smaller
consumer BCs, simplifying the testing
requirements. Although the testing
requirements for consumer motive
equipment and the remaining consumer
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BCs were later separated into the two
parts of the test procedure, an integrated
test procedure remains valid for testing
the efficiency of both classes of BCs.
Therefore, rather than proposing a
separate procedure that would cover
only a single class of BCs (consumer
motive equipment), DOE proposes to
follow approach 1 above and include
consumer motive equipment chargers
under a general test procedure for all
consumer products. The particulars of
this proposed test procedure are
discussed at length in the remainder of
this section.
For the reasons stated above, DOE
proposes to amend section 1 of
appendix Y to read as set out in the
regulatory text of this NOPR.
Nonetheless, DOE is also considering
approach 2—adopting an additional test
procedure for consumer motive
equipment chargers based on part 2 of
the CEC test procedure—given sufficient
comment and supporting data from
interested parties. DOE invites
interested parties to comment on both
approaches. In particular, DOE seeks
comment on the applicability of part 1
of the CEC test procedure, and today’s
proposed test procedure, to BCs for golf
carts and other consumer motive
equipment and the testing burden of
part 2 of the CEC test procedure
compared to part 1 of the CEC test
procedure and today’s proposed test
procedure. DOE also seeks comment
generally on the completeness of the
battery chemistries included in its
proposal.
3. Definitions
DOE is proposing to incorporate
elements of the CEC test procedure into
the current version of appendix Y. For
example, some of the CEC definitions
differed slightly from those in section 2
of appendix Y, while other terms used
in the CEC test procedure were
undefined in appendix Y. Because of
these discrepancies, DOE is proposing
to amend section 2 of appendix Y
(definitions) by amending, deleting, and
incorporating new definitions to prevent
potential confusion with respect to
today’s proposal. Finally, DOE is
proposing to remove definitions used
only in section 4(a) of appendix Y
(inactive mode energy consumption
measurement), which DOE also
proposes to remove (see section III.B.5.
(a) of this notice).
The specific changes proposed in
today’s notice consist of a series of
deletions, amendments and additions.
First, DOE proposes to remove the
definitions of ‘‘accumulated nonactive
energy’’ and ‘‘energy ratio or nonactive
energy ratio.’’ Second, DOE proposes to
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modify the definitions of ‘‘active mode,’’
‘‘multi-port charger,’’ ‘‘multi-voltage a la
carte charger,’’ and ‘‘standby mode.’’
Finally, DOE proposes to add
definitions for ‘‘active power or real
power (P),’’ ‘‘ambient temperature,’’
‘‘apparent power (S),’’ ‘‘batch charger,’’
‘‘battery rest period,’’ ‘‘rated energy
capacity,’’ ‘‘C-rate,’’ ‘‘crest factor,’’
‘‘equalization,’’ ‘‘instructions or
manufacturer’s instructions,’’ ‘‘measured
charge capacity’’ ‘‘power factor,’’ ‘‘rated
battery voltage,’’ ‘‘rated charge capacity,’’
‘‘total harmonic distortion (THD),’’ and
‘‘unit under test (UUT).’’ By amending,
deleting, and incorporating new
definitions, DOE aims to improve the
clarity and utility of its test procedure
for BCs.
(a) Deletions of Existing Definitions
DOE is proposing to delete the
definitions of ‘‘accumulated nonactive
energy’’ and ‘‘energy ratio or nonactive
energy ratio.’’ These definitions are no
longer useful since they relate only to
the inactive energy consumption
measurement (section 4(b)), which DOE
is proposing to remove from appendix Y
in today’s notice.
(b) Revisions to Existing Definitions
DOE is proposing to update some of
the definitions codified in appendix Y
by the EPACT 2005 En Masse final rule,
71 FR 71368, to avoid confusion in their
application to the proposed BC active
mode test procedure. Specifically, DOE
proposes to modify the definition of
‘‘active mode’’ by adding the alternative
term ‘‘charge mode’’ to the definition. As
these two terms are often used
interchangeably, DOE believes that this
change will reduce the confusion
between the two terms.
Also, DOE proposes to modify the
definition of ‘‘multi-port charger’’ and
‘‘multi-voltage a la carte charger.’’ The
definitions of ‘‘multi-port charger’’ and
‘‘multi-voltage a la carte charger’’
included in appendix Y did not
previously specify that they
encompassed a batch charger (see
section III.B.3. (c)). As both the
proposed BC active mode test procedure
and the CEC test procedure upon which
it is based rely on the characteristics of
the charger when specifying the
batteries to be used for the test, DOE is
proposing to replace the current
definitions in appendix Y with those in
the CEC test procedure to ensure that
battery selection for these types of BCs
will be performed in the same manner.
Finally, DOE proposes to modify the
definition of BC ‘‘standby mode,’’ which
is synonymous with ‘‘no-battery mode.’’
These two terms are already included in
the definition; however, DOE proposes
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to remove the parenthetical and simply
present both terms for consistency with
its other definitions. DOE is proposing
to redefine this term in section 2.24 of
appendix Y, as set out in the regulatory
text of this NOPR.
(c) Additions of New Definitions
Although the EPACT 2005 En Masse
final rule inserted numerous definitions
into appendix Y, 71 FR 71368, the
expansion of the BC test procedure to
include active mode requires DOE to
propose additional definitions in
today’s notice. These proposed
definitions (as well as the proposed
procedure) are based on those used by
the CEC and help clarify the proposed
active mode test procedure.
Nonetheless, these definitions have
broader applicability, as they are based
in large part on established international
standards (e.g., International
Electrotechnical Commission (IEC)
standard 62301, Household Electrical
Appliances—Measurement of Standby
Power, or Institute of Electrical and
Electronics Engineers standard 1515–
2000, Recommended Practice for
Electronic Power Subsystems: Parameter
Definitions, Test Conditions, and Test
Methods). Furthermore, some of these
definitions had previously been
incorporated into the DOE EPS test
procedure in appendix Z. 74 FR 13335.
By adopting the following definitions,
DOE hopes to avoid confusion or
inconsistency in the application of its
proposed test procedure. Accordingly,
DOE is proposing to incorporate
definitions that are consistent with the
CEC test procedure for the following
terms in section 2 of appendix Y: ‘‘batch
charger,’’ ‘‘battery rest period,’’
‘‘equalization,’’ ‘‘power factor,’’ ‘‘rated
energy capacity,’’ and ‘‘rated battery
voltage.’’ The Department is also
proposing new definitions for ‘‘active
power or real power (P),’’ ‘‘ambient
temperature,’’ ‘‘apparent power (S),’’ ‘‘Crate,’’ ‘‘crest factor,’’ ‘‘instructions or
manufacturer’s instructions,’’ ‘‘measured
charge capacity,’’ ‘‘rated charge
capacity,’’ ‘‘total harmonic distortion
(THD),’’ and ‘‘unit under test (UUT).’’
The proposed definitions are detailed
below.
DOE is proposing to define ‘‘active
power or real power (P)’’ using the
definition found in IEEE standard 1515–
2000, rather than the definition in the
CEC test procedure. The CEC test
procedure defines active power as the
average of instantaneous power taken
over one or more periods of time. In
contrast, IEEE Standard 1515–2000
defines active power as the integral over
one period of the product of the voltage
and current waveforms divided by the
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period. DOE believes that the approach
of IEEE Standard 1515–2000 is
preferable because it is clearer and, as
the industry standard, more widely
accepted. Accordingly, DOE is
proposing to define this term in
appendix Y, section 2.2, as set out in the
regulatory text of this NOPR.
DOE proposes to include a definition
for ‘‘ambient temperature’’ in its test
procedure based on the CEC definition
except for the addition of the word
‘‘immediately.’’ The primary reason for
this change is to make the proposed
DOE definition in appendix Y
consistent with appendix Z and IEEE
standard 1515–2000. Furthermore, the
inclusion of the word ‘‘immediately’’
limits the definition to only the volume
of air within close proximity to the unit
under test. It is the temperature of this
particular volume of air, and not of that
elsewhere in the test room—that could
potentially impact the test results.22
DOE is proposing to define this term as
set out in the regulatory text of this
NOPR.
DOE notes that although it is not
proposing to set a specified distance
within which this temperature measure
must be taken (e.g., 5 feet from the unit
under test in all directions), it is
considering the inclusion of such a
requirement in order to minimize the
risks of potential gaming during
compliance certification testing.
Comments from the public on this
particular issue are also sought.
To achieve consistency with the
proposed definition of active mode,
DOE proposes to include a definition for
‘‘apparent power (S)’’ in its test
procedure that would incorporate
language from the CEC test procedure
(which is the same as that in appendix
Z and IEEE standard 1515–2000), with
the sole exception of specifying that the
measurement be expressed in voltamperes. This change achieves
consistency with the active mode
because that definition also specifies the
units of measurement. Apparent power
is used in the power factor definition
and is included for consistency with the
CEC test procedure, which includes a
similar definition. DOE is proposing to
define this term in appendix Y, section
2.4 as set out in the regulatory text of
this NOPR.
DOE is also proposing a definition of
‘‘batch charger’’ based on the CEC
definition. DOE believes that the CEC
definition for ‘‘batch charger’’ is clear
and concise, and is proposing that the
22 The efficiency of BCs is dependent on
temperature. Therefore, the test procedure specifies
the ambient temperature to ensure consistent
results between tests.
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definition be adopted verbatim. DOE is
proposing to define this term in
appendix Y, section 2.5 as set out in the
regulatory text of this NOPR.
DOE is proposing to include a
definition for ‘‘battery rest period’’ in the
test procedure, adopted verbatim from
the CEC test procedure. ‘‘Battery rest
period’’ is the period between preparing
the battery and the battery discharge
test, as well as the period between the
battery discharge test and the charge
and maintenance mode test. DOE is
proposing to define this term in
appendix Y, section 2.9 as set out in the
regulatory text of this NOPR.
The proposed ‘‘C-rate’’ definition is
based on the CEC test procedure, but
has been modified to remove the
example C-rate calculation, retaining
only the definition. C-rate is used in the
test procedure to describe the rate of
charge and discharge during testing.
DOE is proposing to define this term in
appendix Y, section 2.10 as set out in
the regulatory text of this NOPR.
The proposed definition for ‘‘crest
factor’’ is based on the definition in the
CEC test procedure. Crest factor, which
refers to the ratio of the peak
instantaneous value of a quantity to its
root-mean-square (RMS) value, is
recorded when performing the charge
mode and battery maintenance mode
test. IEEE standard 1515–2000 and IEC
standard 62301 both define this term in
a manner similar to CEC. DOE is
proposing to adopt the definition from
the two industry standards, as that
version is more concise. DOE is
proposing to define this term in
appendix Y, section 2.12 as set out in
the regulatory text of this NOPR.
The proposed definition for
‘‘equalization’’ has been taken verbatim
from the CEC test procedure. The
equalization charge is not tested under
the proposed test procedure, since it is
considered one of the ‘‘special charge
cycles that are recommended only for
occasional use to preserve battery
health.’’ DOE is proposing to define this
term in appendix Y, section 2.13 as set
out in the regulatory text of this NOPR.
The proposed definition for
‘‘instructions or manufacturer’s
instructions’’ is based on the
‘‘instructions’’ definition from the CEC
test procedure, which states that
‘‘ ‘instructions’ includes any information
on the packaging or on the product itself
* * * ‘Instructions’ also includes any
service manuals or data sheets that the
manufacturer offers for sale to
independent service technicians,
whether printed or in electronic form.’’
DOE is proposing to expand the scope
of this definition by also including
information about the product that is
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available on the manufacturer’s website.
These instructions, which only include
those materials available at the time of
the test, must be followed when setting
up the battery charging system, except
when in conflict with the requirements
of this test procedure. DOE is proposing
this change in the definition because the
test procedure must be representative of
typical use, and users will only be
influenced by instructions publicly
available at the time of the test. DOE is
proposing to define this term in
appendix Y, section 2.14 as set out in
the regulatory text of this NOPR.
The proposed definition for
‘‘measured charge capacity’’ is based on
the ‘‘measured charge capacity’’
definition from the CEC test procedure,
but replaces the term ‘‘rate’’ with
‘‘current’’ and ‘‘final’’ with ‘‘specified
end-of-discharge.’’ These changes were
made to clarify the definition by
replacing general words with words that
are more specific. In the proposed test
procedure, the measured charge
capacity must be calculated for those
batteries that do not have a rated charge
capacity. DOE is proposing to define
this term in Y, section 2.15, as set out
in the regulatory text of this NOPR.
The proposed definition for ‘‘power
factor’’ has been taken verbatim from the
‘‘power factor’’ definition in the CEC test
procedure. This definition is also
present in IEEE standard 1515–2000 as
‘‘power factor (true).’’ The power factor
is recorded when performing the charge
mode and battery maintenance mode
test. DOE is proposing to define this
term in appendix Y, section 2.20 as set
out in the regulatory text of this NOPR.
The proposed definition for ‘‘rated
battery voltage’’ is based on the ‘‘rated
battery voltage’’ definition from the CEC
test procedure. The definition varies
from the CEC definition in that it
replaces the phrase ‘‘a batch of batteries
includes series connections’’ with ‘‘there
are multiple batteries that are connected
in series,’’ replaces ‘‘batch’’ with
‘‘batteries,’’ and replaces ‘‘times’’ with
‘‘multiplied by.’’ The rated battery
voltage is recorded before testing and is
used to calculate rated energy capacity.
DOE is proposing to define this term in
appendix Y, section 2.21 as set out in
the regulatory text of this NOPR.
The proposed definition for ‘‘rated
charge capacity’’ is based on the ‘‘rated
charge capacity’’ definition from the
CEC test procedure. DOE is proposing to
add the clause ‘‘the manufacturer states
the battery can store under specified test
conditions,’’ to clarify the definition.
DOE is also proposing to replace the
phrase ‘‘a batch of batteries included
parallel connections’’ with ‘‘there are
multiple batteries that are connected in
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parallel,’’ ‘‘batch’’ with ‘‘batteries,’’ and
‘‘times’’ with ‘‘multiplied by.’’ The rated
charge capacity is used in the proposed
test procedure to select the battery used
for testing when there are no batteries
packaged with the charger and there are
multiple batteries with the lowest rated
voltage. DOE is proposing to define this
term in appendix Y, section 2.22 as set
out in the regulatory text of this NOPR.
The proposed definition for ‘‘rated
energy capacity’’ has been taken
verbatim from the ‘‘calculated energy
capacity’’ definition in the CEC test
procedure. DOE changed the word
‘‘calculated’’ to ‘‘rated’’ to emphasize that
the value is computed using only rated
values. The definition is proposed to
avoid confusion with the term
‘‘measured charge capacity.’’ DOE is
proposing to define this term in
appendix Y, section 2.23 as set out in
the regulatory text of this NOPR.
DOE also proposes defining ‘‘total
harmonic distortion (THD),’’ clarifying
the input voltage requirements of the
proposed test procedure. A variation of
the definition (with an associated
equation) is also present in IEEE
standard 1515–2000 as well as in
appendix Z. The inclusion of a THD
requirement ensures the presence of a
sufficiently sinusoidal input voltage
waveform, which is necessary for
repeatability. This factor is important
when measuring the energy use of these
products because the energy
consumption of BCs depends on the
shape of the input voltage waveform.
The THD of the input voltage is required
to be ≤ 2%, up to and including the 13th
harmonic.23 The proposed definition for
this term would appear in appendix Z,
section 2.25 and reads as set out in the
regulatory text of this NOPR.
DOE proposes defining the term ‘‘unit
under test (UUT)’’ in its battery charger
test procedure based on the CEC test
procedure definition, to clarify the term.
The abbreviation ‘‘UUT’’ is defined in
IEEE standard 1515–2000 and used
throughout the proposed test procedure
in place of the terms ‘‘battery charger’’
and ‘‘test battery.’’ This proposed change
would simplify the test procedure text.
DOE is proposing to define this term in
23 Any periodic signal can be decomposed into a
sum of sine waves at integer multiples of its
fundamental frequency (the inverse of the period of
repetition). The signal can be represented by a sine
wave at the same frequency as the original, plus a
second sine wave at twice the frequency, plus a
third sine wave at three times the frequency, and
so on. These sine waves are known as ‘‘harmonics.’’
Although the number of harmonics are infinite in
number, their amplitude tends to decrease
precipitously with each subsequent harmonic, such
that it is reasonable to stop the measurement at a
particular harmonic, and the 13th has been found
to be sufficient in practice.
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appendix Y, section 2.26 as set out in
the regulatory text of this NOPR.
4. Test Apparatus and General
Instructions
Appendix Y, section 3 currently
specifies that the test apparatus,
standard testing conditions, and
instructions for testing battery chargers
shall conform to the requirements
specified in section 4, ‘‘Standard Testing
Conditions,’’ of the EPA’s ‘‘Test
Methodology for Determining the
Energy Performance of Battery Charging
Systems.’’ As described below, DOE is
proposing to remove the existing test
apparatus and general instruction, and
include sections I and II (the standard
test conditions and battery charger
system set up) of part 1 of the CEC test
procedure, with minor revisions to
improve the procedure’s clarity.
(a) Confidence Intervals
The CEC test procedure specifies that
all ‘‘[m]easurements of active power of
0.5 W or greater shall be made with an
uncertainty of ≤ 2%. Measurements of
active power of less than 0.5 W shall be
made with an uncertainty of ≤ 0.01 W.’’
However, the CEC test procedure does
not specify any confidence levels to
which these uncertainty measurements
must adhere. The proposed uncertainty
requirements for testing equipment
specified are equivalent to those in the
current CEC test procedure, with the
addition of an explicit confidence
qualifier. This qualifier, which is
necessary when expressing uncertainty
in measurement, is the 95 percent
confidence level customarily employed
in experimental work, which accounts
for errors that fall within two standard
deviations of the mean of a normal
distribution. The proposed uncertainty
requirements would make the test
procedure consistent with standard
engineering practice.
(b) Temperature
The temperature range currently
specified in the CEC test procedure is 20
°C ± 5 °C. However, this low
temperature range is difficult to
maintain while testing in warmer
climates. DOE is proposing raising the
temperature specifications to 25 °C ±
5 °C to create a testing environment that
is achievable across diverse climates.
All of the consumer BC tests conducted
to date by parties other than DOE 24 and
mentioned at the framework document
24 BC efficiency test data submitted by Pacific Gas
and Electric (collected by its technical consultant
Ecos) are available on DOE’s website. Please see:
https://www1.eere.energy.gov/buildings/
appliance_standards/residential/
battery_external_std_2008.html.
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public meeting (PG&E, No. 13 at p. 6)
were performed at temperatures
between 20 and 27 degrees Celsius,
which would be covered by the higher
temperature range proposed in today’s
notice. By adjusting the temperature
control within the test room in this
manner, the testing burden will be
lessened without sacrificing the
accuracy and repeatability of the test
procedure.
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(c) AC Input Voltage and Frequency
The CEC test procedure requires,
when possible, the testing of units that
accept AC line-voltage input at two
voltage and frequency combinations,
115 volts at 60 hertz and 230 volts at 50
hertz. As mentioned in section III.B.2.,
above, an ITI member company
commented that testing should be
limited to the U.S. line voltage (115
volts, 60 hertz) (ITI member, No. 17 at
p. 1).
Since DOE’s scope of coverage
extends only to consumer BCs operating
in the United States, DOE is proposing
to require that BCs only be tested at the
U.S. AC line voltage, 115V at 60Hz,
even if they can also be operated at
other voltages and frequencies (for
worldwide use). This change will
harmonize the DOE BC test procedure
with the current EPS test procedure,
which also specifies that ‘‘[t]he UUT
shall be tested at 115 V [volts] at 60 Hz
[hertz].’’ Since DOE is already proposing
to limit the scope of its test procedure
to cover BCs intended for operation at
U.S. AC line voltage—whether or not
they are also capable of operation at
other voltages—limiting the testing to
the U.S. input voltage and frequency
should reduce the testing burden by half
for BCs with universal input voltage
(i.e., capable of operating at both 115
and 230 volts) without impacting the
representativeness of the test procedure.
(d) Charge Rate Selection
Section II.A (general setup) of part 1
of the CEC test procedure requires that,
‘‘If the battery charger has user controls
to select from two or more charge rates
(such as regular or fast charge) or
different charge currents, the test shall
be conducted with each of the possible
choices.’’ However, this option presents
a large burden on manufacturers as each
test can take over 24 hours to complete,
which could take a manufacturer several
days to complete testing of a single unit.
DOE believes that, given a choice,
users will opt for the fastest charge that
does not impact the battery’s long term
health, as evidenced by the popularity
of successively faster chargers in the
market. In light of this observation, to
limit the test procedure burden while
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still maintaining its representativeness,
DOE is proposing that, if the battery
charger has user controls to select from
two or more charge rates, the test shall
be conducted at the fastest charge rate
that is recommended by the
manufacturer for everyday use.
(e) Battery Selection
Section II.C of part 1 of the CEC test
procedure requires that multi-voltage,
multi-port, and/or multi-capacity
chargers be tested numerous times, with
a variety of batteries. Again, since each
test takes over 24 hours, following this
aspect of the CEC procedure will result
in more than three days of testing for
some BCs. Interested parties also
acknowledge the issue: an ITI member
suggested that in cases where a battery
charger offers multiple outputs, but one
output is the primary intended scenario,
the BC should only be tested using that
output. (ITI member, No. 17 at p. 1)
Since any BC is a ‘‘multi-capacity’’
charger,25 this burden is not limited to
just a few specialty BCs. Manufacturers
of products with user-replaceable
batteries (e.g., cellular telephones,
power tools, etc.) tend to sell highcapacity add-on batteries, and the
capacity of the replacement batteries
increases gradually as battery
technology improves with time. As a
result, many BCs would need to be
tested twice (once with the lowest and
once with the highest capacity battery),
which is a step included in the CEC test
procedure. Furthermore, these BCs may
require re-testing as new higher-capacity
batteries are released after the
manufacture of the original product. To
reduce the number of tests, DOE is
focusing on the typical usage scenario—
i.e., testing with the battery packaged
with the charger. Since most users will
not purchase the additional highercapacity battery, the proposed DOE test
procedure would require testing using
only the battery packaged with the
charger.
If multiple batteries or no batteries are
packaged with the charger, DOE
proposes selecting batteries for testing
from those recommended for use with
the BC by the manufacturer. In the
absence of any recommendation, the
batteries for test would be selected from
any suitable for use with the charger. If
these batteries vary in voltage or
capacity, the charger would be tested
with (1) The lowest voltage, lowest
25 Unless controlled by a timer, a BC designed for
a specific voltage, chemistry, and physical package
can charge all batteries of the same voltage,
chemistry, and physical package, regardless of
capacity. The only difference will be the charge
time, which will increase with battery charge
capacity.
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capacity battery; (2) the highest voltage,
lowest capacity battery; and (3) the
highest total energy capacity battery, as
applicable. In each case, the term
‘‘battery’’ refers to one or more cells in
one or more separate enclosures.
The proposed battery selection
procedure described above for chargers
packaged either with multiple or no
batteries is consistent with section II.C
of part 1 of the CEC test procedure.
Because this procedure may result in
multiple tests spanning several days for
a single charger, DOE is also considering
an alternative battery selection
procedure that would require that the
BC only be tested with the most typical
battery intended for use with the BC.
This alternative approach would
attempt to reduce the testing burden
while measuring ‘‘a representative
average use cycle,’’ as required by
statute. (42 U.S.C. 6293(b)(3))
Nonetheless, due to insufficient
information regarding the typical
batteries used with chargers that are
packaged with multiple batteries or
packaged without batteries, DOE is
unable to ensure that tests limited to
just one battery (e.g., the lowest capacity
battery) would be representative of
typical use. Therefore, DOE welcomes
comments from interested parties on (1)
the typical use of chargers for standardsized, AA and AAA batteries and 12
volt lead-acid batteries, which are used
with a variety of batteries, and (2) the
likely burden due to the proposed
battery selection method, which is
based on the CEC test procedure.
(f) Non-Battery Charging Functions
The proposed active mode BC test
procedure retains the instructions
concerning additional functionality
from section II.D of part 1 of the CEC
test procedure, which requires the tester
to turn off any user-controlled functions
and disconnect all auxiliary electrical
connections to the BC. These
instructions address the two types of
additional functionality typically
included with battery chargers, i.e.,
connections with other systems (e.g.,
cordless telephone base) and user
interaction (e.g., power tool charger
radio).
The first type of additional
functionality is exemplified by cordless
telephone bases that monitor the state of
the telephone line and/or store
voicemail messages. These types of
devices provide an added utility
through connection with other systems,
e.g., the telephone line. Because the
additional functionality relies on the
connection to other parts of the system,
manufacturers can use a physical
disconnection (required by the proposed
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BC active mode test procedure) as a
signal to the device to disable the
additional functionality and reduce
power consumption to the level of a BC
that is not equipped with that additional
functionality.
The second type of additional
functionality is exemplified by a power
tool charger radio that provides an
interface for operation by the user.
Because this type of device already
relies on users to operate it, a
manufacturer should be able to add or
repurpose one of the interface elements
to allow a user (and tester) to turn off
the additional functionality of the
device. Doing so would reduce the
device’s power consumption to a level
comparable with BCs and EPSs without
the additional functionality. In either
case, the energy consumption of the
additional functionality can be
substantially reduced, if not eliminated,
which would reduce the energy
consumption of the BC to the level of
similar BCs equipped without
additional functionality.
If adopted, the instructions in section
4.4 of the proposed test procedure
would allow the BC to decrease the
energy consumption of any additional
functionality to a negligible level.
Therefore, DOE does not expect to make
any allowances for energy consumption
due to additional functionality in the
corresponding energy conservation
standard. Nonetheless, DOE welcomes
suggestions from interested parties on
how it should address additional
functionality.
mstockstill on DSKH9S0YB1PROD with PROPOSALS2
(g) Determining the Charge Capacity of
Batteries with No Rating
Section II.G of the CEC test procedure
requires the use of trial-and-error to
estimate the charge capacity 26 of
batteries when it is not provided by the
manufacturer. Reaching results in this
manner would likely not be repeatable.
Therefore, the method that DOE is
proposing today explicitly lays out the
iterative steps required to measure the
battery capacity, providing a clear
process which will likely limit the time
required to determine the charge
capacity and produce a more repeatable
result than the trial-and-error method.
5. Test Measurement
Appendix Y, section 4 is currently
divided into sections (a), (b), (c), and
(d), as discussed above. DOE is
26 This parameter corresponds to the amount of
charge a battery can store and is a function of the
size and chemical composition of the battery. The
testing technician must obtain this parameter to
calculate the discharge current necessary to
measure the battery energy during the discharge
test.
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proposing to: (1) Remove the existing
inactive mode energy consumption
measurement in section 4(a); (2) retain
sections 4(c) and 4(d), which contain
the standby and off mode test
procedures; and (3) insert section III of
part 1 of the CEC test procedure,
‘‘Measuring the Battery Charger System
Efficiency,’’ into section 4(b) with minor
revisions for clarity and the following
substantive modifications. Finally, DOE
proposes renumbering the resulting
section 4 for ease of reference and use
by testing technicians.
(a) Removing Inactive Mode Energy
Consumption Test Apparatus and
Measurement
The inactive mode energy
consumption measurement in section
4(a) of appendix Y requires integrating
the input power to the BC over
numerous hours in maintenance and nobattery modes and dividing it by the
battery energy measured during
discharge, resulting in a non-active
energy ratio. The standby and off mode
test procedure final rule added a
requirement to measure standby (nobattery) and off mode energy
consumption, 74 FR 13334, while
today’s proposal includes requirements
to measure active (charge) and
maintenance modes. Because these test
procedure updates would collectively
result in a BC test procedure that
measures battery charger energy
consumption in all four modes—active
(charge), maintenance, standby (nobattery), and off—there is no longer a
continued need for the inactive mode
test procedure adopted on December 8,
2006. Therefore, in today’s notice, DOE
proposes to strike the inactive mode
energy consumption measurement from
section 4(a).
(b) Charge Test Duration
During the 2009 public meeting, DOE
sought comment on shortening the 24hour test period specified in the CEC
procedure. The Power Tool Institute
(PTI) saw no problem in shortening the
maintenance mode test period (Pub.
Mtg. Tr., No. 14 at p. 190), whereas
AHAM and Wahl Clipper Corporation
(Wahl) commented that a 24-hour
charge cycle should be used as the basis
for measuring active mode energy
consumption. (AHAM, No. 16 at p. 2;
Wahl, No. 23 at p. 1) Ecos Consulting
(Ecos) added that a shorter test period
was considered during the development
of the CEC procedure but explained that
it was not feasible to incorporate a
shorter test period since many batteries
have a much longer charge time. (Pub.
Mtg. Tr., No. 14 at p. 191–92) PTI
specifically cited nickel-cadmium as an
example of a battery chemistry that
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requires charge of at least 16 hours,
cautioning that if the active charge
window were shortened, only a portion
of the charge energy would be captured
by the measurement. (Pub. Mtg. Tr., No.
14 at p. 190) Ecos also indicated that
although charge indicator lights are
reliable determinants of active mode
duration, they are only included in
roughly one-third of chargers and
therefore cannot be relied on to shorten
the measurement period in all cases.
(Pub. Mtg. Tr., No. 14 at p. 193)
Although a shortened test period
would reduce the burden on
manufacturers, the 24-hour charge
energy metric provides uniformity
between tests and enables BCs for
cellular telephones to be easily
compared with BCs for cordless
telephones, regardless of how long each
BC spends actually charging a battery.
In today’s notice, DOE is proposing
using a 24-hour charge and maintenance
energy measurement consistent with the
CEC test procedure, but is inviting
interested parties to comment on
incorporating an optional, shorter test
period, described below.
To accommodate the comments of
interested parties, DOE is proposing to
retain the 24-hour test period but seeks
comment on possibly supplementing it
with an optional shortened test period
that can be used when feasible. The
proposal outlines scenarios where a
shorter test period would be
appropriate. These scenarios would
require that a testing technician must
determine that the BC is in steady-state
operation in maintenance mode, at
which point the input power no longer
changes. In other words, continuing the
test past this point under this scenario
would not yield any new information
regarding the energy consumption
characteristics of the tested unit.
In the shortened test procedure, the
BC would undergo an initial charging
period with a duration determined by
the state of a charge indicator light,
manufacturers’ instructions, or, in the
absence of the above, a minimum of 4
hours. Following this, the technician
would inspect the input power to the
BC, and the BC would be in a steady
state if its input power does not vary by
more than 2 percent over a 1-hour
period. A relatively constant input
power over a significant length of time
indicates that the BC has finished
charging the battery and entered
maintenance mode. Since, absent user
interaction, the BC is expected to
remain in this mode for all future time,
it should be possible to stop the test
early and extrapolate the energy
measurement to the full 24-hour period.
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the BC entered steady-state operation
and adding it to the steady-state
maintenance mode power multiplied by
E24 EXTRAPOLATED = ECHARGE
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Where:
E24 EXTRAPOLATED is the 24-hour energy
estimate calculated through
extrapolation;
tSTEADY-STATE is the time at which the charger
entered steady-state operation;
E CHARGE |tt=0
is the energy consumption
STEADY-STATE
from the beginning of the test to the point
when the BC entered steady-state operation
and the test was interrupted;
PMAINT.STEADY-STATE is the maintenance power
measured in steady state.
In this manner, the testing time for
some BCs may be shortened, freeing
valuable laboratory equipment without
impacting the uniformity of the 24-hour
metric. DOE evaluated the results of
shortening the test method for six ‘‘fast’’
battery chargers (e.g., lithium-ion
battery chargers for notebook computer
and DVD player applications) by
utilizing data from 24-hour tests. DOE
had simulated the effects of shortening
the test period according to the
proposed method described above, from
24 hours to an average of 5.7 hours,
resulting in a time savings of 18.3 hours
on average. Using only data obtained
during these shortened test periods DOE
then extrapolated 24-hour energy
consumption. The calculated 24-hour
energy consumption differed from the
measured 24-hour energy consumption
by an average of ¥1.1 percent, but with
a range of ¥0.1 to +6.5 percent.
The 24-hour energy consumption of
the fast BC with the greatest variation
was calculated to be 6.5 percent lower
with the shortened test method than
that measured with the full 24-hour test
method. This BC met the steady state
criteria (meaning the unit was in
maintenance mode) that allowed the
shortened test period to be used.
However, once in maintenance mode,
the BC would periodically ‘‘wake up,’’
presumably to provide pulses energy to
the battery to counteract any selfdischarge. Since these pluses happened
once the unit was in maintenance mode,
they were not captured by the shortened
test procedure (which would have
terminated the test soon after the BC
had entered maintenance mode).
Therefore, the extrapolated 24-hour
energy consumption was lower than the
measured 24-hour energy consumption.
Furthermore, DOE realizes that using
the above method to shorten the
measurement period for some ‘‘slow’’
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t =0
tSTEADY-STATE
+ PMAINT.STEADY-STATE × ( 24h − tSTEADY-STATE )
chargers may also result in an
extrapolated 24-hour energy
consumption that differs widely from
the measured 24-hour energy. For
example, when the above test method
was applied to nine slow chargers for
nickel-metal hydride and lead-acid
batteries, the extrapolated 24-hour
energy consumption differs by 11.2
percent from the measured 24-hour
energy on average.
In general, the input power to the BC
during charging decreases with time,
stopping the test early and extrapolating
over the full 24 hours will tend to result
in a higher calculated 24-hour energy
consumption unless the BC has entered
steady state.27 Therefore, it is not in the
manufacturer’s interest to abuse this
method and shorten the test
inappropriately, as doing so will
typically result in worse measured
performance.28 Furthermore, any DOE
enforcement testing will be performed
using only the full 24-hour test
procedure as the method to determine
compliance with the standard.
Because of the potential for significant
discrepancies in results between the
shortened and full, 24-hour
measurement methods, DOE is not
proposing to depart from the 24-hour
method currently in the CEC test
procedure. Nonetheless, DOE would
like to invite interested parties to
comment on allowing the shortened test
method for units that meet the steady
state criteria described above. After
reviewing the comments DOE will
consider incorporating this latter test
method into the test procedure in the
final rule. In particular, DOE would be
interested in (1) a comparison of testing
burden for the shortened and full testing
methods, as well as (2) an assessment of
the measurement variability between
the two methods across a wide range of
BCs.
(c) Battery Conditioning
Section III.A of part 1 of the CEC test
procedure specifies that battery
conditioning must be performed on all
27 Of the nine slow chargers mentioned above, all
had higher extrapolated than measured 24-hour
energy consumption, some by as much as 30
percent.
28 This generalization does not apply to chargers
such as the fast charge mentioned above, which
periodically wake up during maintenance mode.
PO 00000
Frm 00015
the remaining number of hours in the
test. This procedure is shown in detail
in Eq. 1, below.
Fmt 4701
Sfmt 4702
Eq. 1
batteries, with the exception of leadacid or lithium-based batteries. Battery
conditioning is the process by which the
battery is cycled several times prior to
testing to permit the battery to reach its
specified capacity. By conditioning the
battery in this manner, any taken
measurement will be representative of
typical use. DOE’s proposed active
mode test procedure requires that the
battery undergo two full charges
followed by two full discharges, ending
on a discharge. The third charge present
in section III.A of the CEC test
procedure has been removed from the
proposal pursuant to the reversed
testing order described in section III.B.5.
(e), below.
(d) Battery Preparation
Section III.B of the CEC test procedure
has a provision that requires preparing
the battery for testing by performing a
controlled discharge to a specified endof-discharge voltage. This preparatory
step ensures that the BC test begins and
ends with the battery at the same known
state—namely, fully discharged—such
that all the energy consumed during the
charge test can be fairly compared to the
energy obtained from the battery during
the discharge test. DOE’s proposed
active mode test procedure would
likewise prepare the battery by bringing
it to a known state prior to starting the
test. However, the battery preparation
would consist of charging the battery
instead of discharging due to the
proposed reversed testing order
described below.
(e) Reversed Testing Order
In DOE’s proposed BC active mode
test procedure, the discharge test would
be performed prior to the charge test, in
reverse order of the CEC test procedure:
The battery would be (1) Conditioned, if
necessary; (2) charged until full by the
BC under test, in preparation for the
measurement; (3) discharged; and (4)
recharged by the BC under test. The
discharge energy in step (3) and the
input power to the BC in step (4), above,
would be measured. The proposed
reversal of the test order will have no
impact on the measured charge or
discharge energy because the BC-battery
system is deterministic and will behave
in the same manner given the same
inputs and environmental conditions.
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This extrapolation is done by taking
the energy consumption from the
beginning of the test to the point when
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The energy recovered from the battery
during discharge will be the same
whether it is measured once or many
times (ignoring the long-term effects of
storage or cycling), as will the charge
energy consumed by the charger.
Therefore, the order in which these
steps are performed does not matter, as
long as the measurement encompasses
the entirety of a charge-discharge or
discharge-charge cycle and all the
energy consumed by the charger is
accounted for during discharge, and
vice-versa.
While reversing the testing order such
that the discharge is performed prior to
the charge would have no impact on the
measurement results, it would allow the
preparatory step to be a charge rather
than a discharge. This distinction is
important because it allows preparation
to be conducted in the UUT, rather than
a battery analyzer, and require less test
equipment time. Thus, the proposed test
procedure would further decrease
testing burden without impacting
accuracy.
mstockstill on DSKH9S0YB1PROD with PROPOSALS2
(f) End of Discharge for Other
Chemistries
Table D in part 1 of the CEC test
procedure instructs that the end-ofdischarge voltage for any battery
chemistry not listed explicitly in the
table be found ‘‘Per appropriate IEC
standard.’’ However, DOE cannot
incorporate in its test procedure an
open-ended reference to a non-existent
standard. To address this concern, DOE
spoke with members of industry and
reviewed the literature 29 to identify
which chemistries are likely to become
popular in the near future as well as the
end-of-discharge voltages associated
with them. These chemistries would be
explicitly included in the table of endof-discharge voltages in the proposed
test procedure. The additional
chemistries would include
nanophosphate lithium-ion and silverzinc. If batteries of other chemistries are
developed in the future, they would be
addressed through the waiver process or
a revision to the test procedure. DOE
invites comments on whether the
battery chemistries and associated
discharge voltages contained in its
proposed list are sufficient or require
modification.
C. Review of Battery Charger and
External Power Supply Standby and Off
Mode Test Procedures
In the March 2009 final rule, DOE
adopted a 1-hour test duration for the
29 See, for example: A123 Systems, ‘‘High Power
Lithium Ion ANR26650M1A,’’ April 2009, https://
www.a123systems.com/cms/product/pdf/1/
ANR26650M1A_Datasheet_APRIL_2009.pdf.
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BC standby and off mode tests, based on
the abbreviated test method in the EPA’s
‘‘Test Methodology for Determining the
Energy Performance of Battery Charging
Systems, December 2005,’’ previously
incorporated by reference into appendix
Y. 74 FR 13335. However, during the
2008 standby and off mode public
meeting, interested parties suggested
that the proposed 1-hour testing period
be shortened further. Nonetheless, as
mentioned in the March 2009 final rule,
the BC standby mode test procedure
must take into account equipment warm
up and low-frequency pulsed operation
to produce accurate and repeatable
measurement results. 74 FR 13324.
In today’s notice, DOE proposes
amending the test period to a 30-minute
warm up period followed by a 10minute measurement period. This
proposed modification would
harmonize DOE’s standby and off mode
measurement procedures with sections
IV.B and IV.C in part 1 of the optional
CEC BC test procedure. Abbreviating the
measurement period from 1 hour to 10
minutes will not affect the accuracy of
the test because the amended test
procedures would retain a 30-minute
warm up period. Variations in
component efficiency due to
temperature are the most common
reason for changes in BC energy
consumption in standby and off modes,
and the 30-minute warm up period
would be sufficient to permit the input
power of most BCs to stabilize. DOE
recognizes that further instabilities
(pulses) in energy consumption in
standby and off modes may be caused
by periodic operation of certain BC
functions, as when a BC occasionally
checks its output for the presence of the
battery. In general, there is always a
potential for a limited-time test
procedure to fail to capture a behavior
occurring at an arbitrary time, such that
these pulses might be captured over a
1-hour measurement period but not in a
10-minute period. DOE has not,
however, encountered any such cases in
practice.
Based on the above reasons, DOE
believes that the shortened test
measurement will reduce testing
burdens on manufacturers while
providing an accurate and repeatable
test. Further, DOE is proposing to retain
the remainder of its BC standby and off
mode test procedure. Finally, DOE is
not proposing any changes to the
standby and off mode test procedures
for EPSs. The proposed measurement
periods for these test procedures are
only as long as necessary to obtain a
repeatable result and would not impose
an additional burden on manufacturers,
as both are based on and incorporate by
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reference the no-load measurement in
the EPA single-voltage EPS test
procedure. DOE seeks comment on the
merits of this aspect of today’s proposal.
D. Review of the Single-Voltage External
Power Supply Test Procedure
While DOE is interested in applying
its single-voltage EPS test procedure
(appendix Z to subpart B of 10 CFR part
430) to all single-voltage EPSs subject to
current or potential future standards,
DOE recognizes that some EPSs may not
be testable under the existing test
procedure in a representative or
repeatable manner. In particular, the
following devices may pose issues for
the current procedure: (1) EPSs that
communicate with their loads; (2) EPSs
that limit their output current below
that specified on the nameplate; and (3)
high-power EPSs that do not display a
clear maximum output power on their
nameplates. A discussion of these three
types of EPSs follows, along with test
procedure changes necessary to
accommodate them. DOE is considering
adopting these changes pending
comment from interested parties. DOE is
also proposing to redefine ‘‘active
power’’ for consistency with appendix Y
and industry standards.
1. EPSs That Communicate With Their
Loads
Some EPSs used for powering cellular
telephones, notebook computers, and
other consumer electronic products use
USB and other protocols that require
communication between the EPS and its
load. Currently, DOE’s single-voltage
EPS test procedure incorporates by
reference sections 4 and 5 of the CEC
single-voltage EPS test procedure.
Within these incorporated sections, the
test procedure requires that ‘‘the tests
should be conducted on the two output
wires that supply the output power
* * * [t]he other wires * * * should be
left electrically disconnected.’’
This requirement is problematic,
however, because it may interfere with
the operation of EPSs that require
additional output wires for
communication with their loads. For
example, the USB specification 30
requires devices to communicate over
the data lines prior to transferring
significant amounts of power (in excess
of 1 ‘‘unit load’’ or approximately 0.5
watts). DOE is concerned that by
requiring the disconnection of data
lines, the existing single-voltage EPS
test procedure may not test EPSs that
use interfaces such as a USB in a
30 ‘‘Universal Serial Bus Specification, Revision
2.0,’’ April 27, 2000, p. 174. https://www.usb.org/
developers/docs/usb_20_122909-2.zip.
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manner that would be representative of
their power consumption when
operating.
The communication issue is not
limited to EPSs with multiple sets of
conductors. In some cases (e.g., EPSs for
some notebook computers), the
communication between an EPS and its
load can occur over the same set of
conductors that transfer power, using an
AC-coupled signal. Initial evaluations
indicate that such communication may
be used to set the output voltage of an
EPS intended for use with multiple
computers made by the same
manufacturer. Because these EPSs may
need to identify their load prior to
operation, measurements conducted in
the laboratory without the intended load
(as required by the DOE test procedure)
may not be representative of typical use.
DOE is uncertain of the extent of this
problem in practice. In particular,
although the cellular telephone industry
is planning to adopt the USB interface
as a ‘‘universal charging solution’’ for all
handsets by 2012,31 DOE’s analysis of
EPSs for cellular applications indicates
that the transition to USB-compliant
EPSs has not yet begun. Examination of
eight mobile phone EPSs with
connectors with four or more pins
(including mini-USB connectors)
revealed that in only one case were
these pins connected to any wires in the
output cable. Even in the single case of
multiple pairs of conductors, the EPS
performed as specified when tested
according to the DOE test procedure
(i.e., with the additional wires
disconnected), implying that no
communication with the load was
necessary for specified operation.
Similarly, DOE has only been able to
identify two models of EPSs for
notebook computers that communicate
with their loads. These observations
lead DOE to believe that these products
are not currently popular.
Even though power supplies that
communicate with their loads are a
rarity today, DOE does foresee a need
for the test procedure to accommodate
them in the future. To address this need,
DOE is considering amending the
single-voltage EPS test procedure by
permitting manufacturers to supply
additional connection instructions or
fixtures for testing EPSs that require
communication with the load. Today’s
notice does not contain a specific
proposal for amending the test
procedure but solicits comments from
interested parties on specific EPSs that
cannot be tested in a representative
31 GSM Association, ‘‘Mobile Industry Unites to
Drive Universal Charging Solution for Mobile
Phones,’’ GSM World, February 17, 2009.
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manner according to the DOE singlevoltage EPS test procedure, due to the
test procedure’s requirements that the
EPS be tested with a dummy load and
that all additional conductors be
disconnected. DOE is also seeking
comments regarding specific changes
that the procedures would need to
permit the testing of these devices. Any
amendments to the test procedure in
this regard would only apply to EPSs
that must communicate with their loads
and would have no impact on existing
standards for Class A EPSs.
2. EPSs With Output Current Limiting
As mentioned in section II.C., some
EPSs limit their output current below
that which is specified on their
nameplate or in manufacturer
datasheets. Whether due to
manufacturing variation or another
cause, this situation can be problematic
because the current DOE test procedure
may be unable to consistently measure
the efficiency of these EPSs. The current
DOE single-voltage EPS test procedure
incorporates by reference the CEC
single-voltage EPS test procedure and
requires testing at fixed percentages (0,
25, 50, 75, and 100 percent) of
nameplate output current. However, the
test procedure does not specify what to
do in cases when the EPS limits output
current as described above, such that it
is unable to output 100 percent or even
75 percent of its nameplate output
current—which would prevent one from
obtaining one or more efficiency
measurements specified under the
procedure.
DOE is considering several changes to
the single-voltage EPS test procedure
that would accommodate EPSs that
limit their output current below that
listed on the nameplate. In particular,
DOE is considering adopting one of
three options: (1) Ignore the loading
points affected by output current
limiting when calculating the average
efficiency; (2) shift the loading points
affected by output current limiting on a
case-by-case basis such that they are no
longer affected by current limiting (i.e.,
if the EPS limits its output current to 90
percent of nameplate output current,
calculate the active mode efficiency as
the average of efficiencies at 25, 50, 75,
and 90 percent load); or (3) record the
efficiency as 0 percent for any loading
points affected by output current
limiting. DOE welcomes comments from
interested parties on the prevalence of
this issue as well as the above three
proposed amendments under
consideration.
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3. High-Power EPSs
The scope of DOE’s single-voltage EPS
test procedure already permits the
testing of high-power EPSs, as do most
of the test setup and test measurement
instructions. The only limitation that
DOE has encountered while attempting
to test high-power EPSs in accordance
with the DOE test procedure involved
nameplate output current. As
mentioned above, the test procedure
requires the nameplate output current to
calculate the loading points for
efficiency measurements. However,
some high-power EPSs do not specify
the maximum output current on the
nameplate.
DOE partially addressed this issue in
the standby and off mode test procedure
final rule by modifying the definition of
nameplate output current to include the
output current provided by the
manufacturer ‘‘if absent from the
housing’’ of the EPS.32 74 FR 13335.
However, when manufacturers do
provide output current information,
they may specify two maximum values:
one for intermittent output current and
another for continuous output current.
To enable the testing of high-power
EPSs, DOE is considering making
changes to the single-voltage EPS test
procedure that would detail what to do
in cases when more than one maximum
output current is specified on the
nameplate or provided by the
manufacturer.
In particular, DOE welcomes
comments from interested parties on
whether the situation where both
intermittent and continuous output
currents are listed on the EPS nameplate
or in manufacturer documentation may
cause confusion. Furthermore, DOE
welcomes comments from interested
parties on the potential impact of this
confusion on the repeatability or
representativeness of the single-voltage
EPS test procedure already contained in
appendix Z. DOE is considering
amending the nameplate output power
definition to specify that the maximum
continuous current should be used as
the nameplate output current when two
or more currents are provided but seeks
comments regarding the merits of this
approach.
4. Active Power Definition
As mentioned in section III.B.3. (c) of
this notice, DOE is proposing to define
‘‘active power’’ in section 2 of appendix
Y based on the definition in IEEE
standard 1515–2000. The definition in
IEEE standard 1515–2000 is the widely
32 Manufacturers typically specify the
performance of an EPS through datasheets and
other marketing materials.
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accepted industry definition for ‘‘active
power.’’ However, if adopted, this
definition would differ from the one
currently in appendix Z. To harmonize
the two definitions, DOE is proposing to
redefine this term in appendix Z,
section 2.c, as set out in the regulatory
text of this NOPR.
E. Multiple-Voltage External Power
Supply Test Procedure
Section 325 of EPCA, as amended by
section 309 of EISA, directs DOE to
promulgate a final rule determining
whether energy conservation standards
shall be issued for EPSs or ‘‘classes’’ of
EPSs. (42 U.S.C. 6295(u)(1)(C))
Currently, DOE divides EPSs into Class
A and non-Class A. Under section 301
of EISA, Congress required that Class A
power supplies meet specifically
prescribed standards that became
effective on July 1, 2008. DOE is
examining the possibility of developing
standards for the remaining, non-Class
A EPSs that are not covered by the
Congressionally mandated standards.
Multiple-voltage EPSs (i.e., EPSs that
provide more than one output voltage
simultaneously) have the highest
shipments and widest range of
consumer product applications of the
EPSs that fall outside of Class A.
Because it must develop test procedures
either prior to (or concurrently with) the
development of an efficiency standard
for a product, DOE reviewed numerous
test procedures in 2008 to develop a
standardized test procedure for these
products. In the standby and off mode
NOPR, DOE proposed a multiple-voltage
EPS test procedure that generally
followed the structure of the CEC singlevoltage EPS test procedure with some
modifications specific to multiplevoltage power supplies. See 73 FR
48064–48068. However, due to the
limited time available for review, DOE
was unable to address the comments
received from interested parties and
decided not to incorporate these
elements of the proposed test procedure
into the March 2009 final rule until
such time when DOE could provide a
greater opportunity for comment. 74 FR
13322. In today’s notice, DOE proposes
adopting a test procedure generally
consistent with its August 2008
proposal in the standby and off mode
NOPR. However, to accommodate the
concerns of some interested parties,
DOE is also proposing several
modifications to the previously
proposed approach.
During the 2008 standby and off mode
rulemaking, interested parties
commented that the proposed loading
conditions (25%, 50%, 75%, and 100%
of full load) may not be appropriate for
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all multiple-voltage EPSs, particularly
dedicated-use EPSs, because they do not
provide a representative measure of
energy consumption. On the other hand,
when DOE presented a potential loading
profile (as opposed to the previous
simple average of the efficiencies
measured at each of the four activemode loading points) to incorporate into
the test procedure during its framework
document public meeting, PG&E
commented that multiple voltage EPSs
should be tested over their entire output
current range to represent the range of
loading possible with a variety of
applications. (PG&E et al., No. 20 at p.
17)
Therefore, in this notice, DOE is
proposing measuring efficiency at noload, 25%, 50%, 75%, and 100% of
nameplate output, but without
averaging the results as would have
been required under the previous
proposal. Instead, the currently
proposed test procedure would output
five separate efficiency or input power
measurements, one for each loading
point. The results could then be
weighted during the standards phase of
the rulemaking to reflect typical usage.
This multiple-voltage test procedure,
which otherwise remains unchanged
from the one DOE proposed in 2008,
would be incorporated into sections 3(b)
and 4(b) of appendix Z.
By removing equal weighting of
active-mode loading conditions (i.e.,
averaging of efficiency results at each
nonzero loading point) from the test
procedure and reporting these metrics
separately, DOE would be able to
maintain a flexible and uniform test
procedure. DOE would then tailor the
weightings to each product class during
the standards-setting phase of the
rulemaking. In addition, by deciding on
how to address the power supply
weighting during the standards
rulemaking, DOE will be able to receive
additional comments from interested
parties on the applications that use
multiple-voltage EPSs and their
expected usage to help shape the
agency’s decision on this issue.
F. Test Procedure Amendments Not
Proposed in This Notice
As mentioned above, DOE presented
potential modifications to the CEC test
procedure during the framework
document public meeting. After
receiving comments, and doing further
analysis, DOE is no longer proposing
some of these amendments for
incorporation into the test procedure.
Nonetheless, DOE wishes to document
these potential amendments and the
comments received on these and other
issues. These include:
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(1) Accelerating the test procedure
schedule
(2) Incorporating usage profiles into
the test procedure
(3) Measuring charger output energy
(4) Measuring alternative depths of
discharge
1. Accelerating the Test Procedure
Schedule
During the framework document
public meeting, some interested parties
requested an expedited rulemaking
schedule for the BC active mode test
procedure. In particular AHAM
suggested that DOE provide
stakeholders with a revised battery
charger test procedure, including active
mode, by September 30, 2009, and that
DOE complete the test procedure
updates by the end of 2009 (AHAM, No.
16 at p. 2, Pub. Mtg. Tr., No. 14 at p.
45) AHAM also expressed general
concern regarding how the Department
can conduct its analyses for BCs without
a finalized BC test procedure. (Pub. Mtg.
Tr., No. 14 at p. 36)
DOE acknowledges the concerns of
interested parties regarding an
accelerated schedule; however, due to
process requirements, DOE will
continue with the current rulemaking
schedule. The target date to issue the BC
Active Mode Test Procedure remains
October 31, 2010.
2. Incorporating Usage Profiles
Battery charging systems consume
different amounts of energy while they
are in different modes, and the amount
of time that the charger spends in each
mode varies depending on the
applications of the end-use project.
Some BCs, such as those for cell phones
and media players, spend more time in
active mode, while others, such as those
for handheld vacuums and electric
shavers, remain primarily in
maintenance or unplugged mode.
At the framework document public
meeting, DOE discussed incorporating
BC usage profiles into the test
procedure. These usage profiles would
weight the energy consumption of the
BC in each mode using the time spent
in that mode. However, interested
parties were opposed to the
incorporation of usage profiles into the
test procedure, and suggested that the
consideration of usage profiles be
instead deferred to the standard.
Ecos and PG&E et al. did not favor the
incorporation of usage profiles. PG&E
felt that it would be difficult to
incorporate them because of insufficient
data to arrive at a ‘‘realistic and
creditable understanding.’’ (Pub. Mtg.
Tr., No. 14 at p. 161, Pub. Mtg. Tr., No.
14 at p. 158–59; PG&E et al., No. 20 at
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p. 15) Ecos similarly stated that they are
not convinced that usage profiles should
be used, especially in the test
procedure. (Pub. Mtg. Tr., No. 14 at p.
182) PG&E agreed by stating that usage
profiles may be feasible for future
rulemakings once more data have been
collected. (Pub. Mtg. Tr., No. 14 at p.
178) On the other hand, CEA and Wahl
suggested that usage profiles should not
be difficult to obtain. (Pub. Mtg. Tr., No.
14 at p. 178–79)
The DOE BC test procedure need not
measure the energy consumption over a
typical use cycle. It can, for example,
measure the efficiency under abstract
test conditions like the EPS test
procedure. The usage profile can instead
be incorporated into the energy
conservation standard as part of the
routine analysis that DOE applies
during the standards rulemaking
process. Adopting a test procedure that
does not contain usage profiles will
allow test results to be comparable
across a wider range of products and
jurisdictions, as regions with diverse
consumer usage of BCs would be able to
use the same test procedure. Because of
these considerations, DOE is not
proposing to incorporate usage profiles
at this time.
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3. Measuring Charger Output Energy
During the framework document
public meeting, DOE suggested
measuring the charger output energy
rather than the battery output energy in
order to calculate the total energy
consumed by the BC during charging.
DOE felt that measuring at the charger
output, thereby bypassing the battery,
could remove some of the variability
from the measurement. Interested
parties were unified in opposition to
this change.
PG&E, Ecos, PTI, and AHAM all
supported measuring the energy
obtained from the battery during
discharge (per the methods in the
current ENERGY STAR test procedure
and Part 1 of the CEC test procedure),
rather than directly measuring the
output energy of the charger. PG&E
further stated that although measuring
the output energy of the charger would
be more accurate and easier, it will not
be ‘‘realistic or representative of how
things work in the real world’’ and
stressed that this portion of the CEC test
procedure should not be altered (Pub.
Mtg. Tr., No. 14 at pp. 162–64; PG&E et
al., No. 20 at p. 14) An ITI member
further stated that testing only be done
with the battery supplied by the OEM,
not replacement batteries supplied by
third parties. (ITI member, No. 17 at
p. 1)
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Ecos commented that battery
variations are not significant enough to
warrant amending the CEC test
procedure and added that variation in
batteries can be averaged out
statistically. (Pub. Mtg. Tr., No. 14 at
p. 171–72) PTI admitted that even
though battery variability may have an
effect on the repeatability and
reproducibility, ‘‘some of that may be
addressed through some subsequent
mathematics.’’ (Pub. Mtg. Tr., No. 14 at
p.166) AHAM, on the other hand,
commented that manufacturers should
not be required to test multiple units,
which would greatly increase testing
burden. (Pub. Mtg. Tr., No. 14 at p. 172)
PTI provided further support for
measuring battery output energy by
stating that it may be difficult to access
the battery terminals, making direct
measurements of the charger output
energy impractical. (Pub. Mtg. Tr., No.
14 at p. 164–65)
Ecos further justified measuring
battery discharge energy by noting that
manufacturers choose the battery that
they include or recommend for testing—
i.e., the battery is a design option for
increasing efficiency. (Pub. Mtg. Tr., No.
14 at p. 167) PTI disagreed, stating that
the needs of the application to a large
extent determine the batteries used.
(Pub. Mtg. Tr. No. 14 at pp. 174–75)
However, because there is little
variation between batteries once the
appropriate chemistry has been
selected, PTI also concluded that
measuring the output from the charger
would not be worth the added
difficulty. (Pub. Mtg. Tr., No. 14 at
p. 176)
AHAM and Wahl both recommended
that the battery energy be measured and
subsequently subtracted from the 24hour cycle energy (AHAM, No. 16 at p.
4, Wahl, No. 23 at p. 1), whereas PTI
suggested that normalizing (i.e.,
dividing) the battery discharge energy
by the charger input energy provides a
measurement independent of battery
size (which varies with the end-use
application) and battery density (which
varies with the progress of technology
over time). (Pub. Mtg. Tr., No. 14 at pp.
165–66, 174)
FRIWO and Delta-Q offered
contrasting comments, with FRIWO
voicing general support for separate
testing for batteries and BCs, using a
dummy load to test the BC, unless the
design of the product makes this
impractical (as in the case of power
tools) (FRIWO, No. 21 at pp. 1–2), while
Delta-Q commented that the battery
should be considered independent of
the battery charging system during
testing. (Delta-Q, No. 15 at p. 1)
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16975
The goal of the test procedure is to
measure energy consumed by the
battery charger during typical use, and
this energy can be measured directly at
the output of the charger or indirectly
by measuring the energy recoverable
from the battery during discharge.
Measuring the discharge energy from
the battery combines charger losses with
battery losses, resulting in a systemwide measurement that is more
representative of typical use. Given that
interested parties voiced overwhelming
support for system-wide measurements
and did not express concern about the
impact of battery variability on
measurement repeatability, the
proposed test procedure does not
incorporate measurement at the output
of the BC.
4. Alternative Depth-of-Discharge
Measurement
At the framework document public
meeting, DOE discussed the potential
for testing BCs with batteries at 40
percent depth-of-discharge, meaning 60
percent full. (The term ‘‘depth-ofdischarge’’ refers to the extent to which
a battery’s usable capacity has been
discharged.) This potential change
would model the behavior of consumers
who recharge batteries before they are
fully discharged and was inspired by
part 2 of the CEC test procedure, which
requires that batteries be tested at 100,
80, and 40 percent depth-of-discharge.
Interested parties provided comments
opposing the alternative depth-ofdischarge; consequently, DOE is
planning to continue using the 100
percent depth-of-discharge as the only
condition for testing.
Ecos and PG&E opposed to the
incorporation of a 40 percent depth-ofdischarge (DOD) measurement and
commented that a measurement from
additional depths-of-discharge will
complicate testing and development of
standards. (Pub. Mtg. Tr., No. 14 at p.
195–96) PG&E added that a 40 percent
DOD would be a generalization that is
difficult to substantiate. (Pub. Mtg. Tr.,
No. 14 at p. 199–200; PG&E et al., No.
20 at p. 16) Furthermore, Ecos noted
that if a new method relying on testing
at 40 percent DOD is developed, then
many products will need to be re-tested
in order to achieve sufficient data to set
a standard. (Pub. Mtg. Tr., No. 14 at p.
206) AHAM agreed that establishing a
typical depth-of-discharge is difficult;
however, it is not going to be 100
percent but between 2 and 80 percent.
(Pub. Mtg. Tr., No. 14 at p. 201)
Stakeholders also commented on the
difficulty of consistently discharging a
battery to an arbitrary depth. Ecos
further commented that cutoff voltages
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may be used rather than a percentage
depth-of-discharge (as in the current
Part 1 CEC test procedure) to terminate
the discharge. (Pub. Mtg. Tr., No. 14 at
p. 206) Wahl commented that the
appropriate cutoff voltage should
depend on the battery chemistry, using
IEC standards as a precedent. (Pub. Mtg.
Tr., No. 14 at p. 201–02) PTI provided
a general statement that normalizing
energy consumption by battery energy
capacity reduces the effect of depth-ofdischarge on test results. (Pub. Mtg. Tr.,
No. 14 at p. 204)
Due to the lack of support for
measurement of BC energy consumption
while charging batteries with different
depths-of-discharge, DOE is not
incorporating such measurement into
today’s proposal.
IV. Regulatory Review
A. Executive Order 12866
The Office of Management and Budget
has determined that test procedure
rulemakings do not constitute
‘‘significant regulatory actions’’ under
Executive Order 12866, ‘‘Regulatory
Planning and Review,’’ 58 FR 51735
(October 4, 1993). Accordingly, this
action was not subject to review under
that Executive Order by the Office of
Information and Regulatory Affairs
(OIRA) of the Office of Management and
Budget (OMB).
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B. National Environmental Policy Act
In this proposed rule, DOE proposes
test procedure amendments that it
expects will be used to develop and
implement future energy conservation
standards for BCs and EPSs. DOE has
determined that this rule falls into a
class of actions that are categorically
excluded from review under the
National Environmental Policy Act of
1969 (42 U.S.C. 4321 et seq.) (NEPA)
and DOE’s implementing regulations at
10 CFR part 1021. Specifically, this
proposed rule establishes or amends test
procedures and does not result in any
environmental impacts. Thus, this
rulemaking is covered by Categorical
Exclusion A6 under 10 CFR part 1021,
subpart D, which applies to any
rulemaking that is strictly procedural.
Accordingly, neither an environmental
assessment nor an environmental
impact statement is required.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act (5
U.S.C. 601 et seq.) requires preparation
of an initial regulatory flexibility
analysis for any rule that, by law, must
be proposed for public comment, unless
the agency certifies that the rule, if
promulgated, will not have a significant
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economic impact on a substantial
number of small entities. As required by
Executive Order 13272, ‘‘Proper
Consideration of Small Entities in
Agency Rulemaking,’’ 67 FR 53461
(August 16, 2002), DOE published
procedures and policies on February 19,
2003, to ensure that the potential
impacts of its rules on small entities are
properly considered during the DOE
rulemaking process. 68 FR 7990. DOE
has made its procedures and policies
available on the Office of the General
Counsel’s Web site: https://
www.gc.doe.gov.
DOE reviewed today’s proposed rule
under the provisions of the Regulatory
Flexibility Act and the policies and
procedures published on February 19,
2003. As part of this rulemaking, DOE
examined the existing compliance costs
already borne by manufacturers and
compared them to the revised
compliance costs due to the proposed
amendments in this NOPR, namely, the
adoption of new test procedures for BC
active mode and multiple-voltage EPSs
and the modification of existing test
procedures for BCs operating in standby
and off mode and single-voltage EPSs
with USB outputs.
Manufacturers are only required to
test products subject to standards, and
there are currently no standards for BCs
or multiple-voltage EPSs. Until energy
conservation standards are adopted, no
entities, small or large, would be
required to comply with the proposed
BC and EPS test procedures. Therefore,
DOE believes that today’s proposed rule
would not have a ‘‘significant economic
impact on a substantial number of small
entities,’’ and the preparation of a
regulatory flexibility analysis is neither
required nor warranted at this point.
Class A EPSs, however, are subject to
a standard, and manufacturers,
including small entities, are required to
perform testing in accordance with the
single-voltage EPS test procedure to
ensure compliance with the standard.
However, the amendments discussed in
section III.D. of this notice would not
significantly change the existing test
procedure, amending only the testing
conditions for EPSs with USB outputs.
DOE does not expect these amendments
to impose a significant new testing and
compliance burden and therefore would
have no large economic impact on a
significant number of small entities.
Tentatively concluding and certifying
that this proposed rule would not have
a significant impact on a substantial
number of small entities, DOE has not
prepared a regulatory flexibility analysis
for this rulemaking. DOE will provide
its certification and supporting
statement of factual basis to the Chief
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Counsel for Advocacy of the Small
Business Administration for review
under 5 U.S.C. 605(b).
D. Paperwork Reduction Act
This rule contains an information
collection requirement subject to the
Paperwork Reduction Act (PRA) and
which has been approved by OMB
under control number 1910–1400.
Public reporting burden for the
collection of test information and
maintenance of records on regulated
EPSs based on the certification and
reporting requirements is estimated to
average 2 hours per response, including
the time for reviewing instructions,
searching existing data sources,
gathering and maintaining the data
needed, and completing and reviewing
the collection of information. Send
comments regarding this burden
estimate, or any other aspect of this data
collection, including suggestions for
reducing the burden, to DOE (see
ADDRESSES) and by e-mail to:
Christine_Kymn@omb.eop.gov.
Notwithstanding any other provision
of the law, no person is required to
respond to, nor shall any person be
subject to a penalty for failure to comply
with, a collection of information subject
to the requirements of the PRA, unless
that collection of information displays a
currently valid OMB Control Number.
E. Unfunded Mandates Reform Act of
1995
Title II of the Unfunded Mandates
Reform Act of 1995 (UMRA) (Pub. L.
104–4) requires each Federal agency to
assess the effects of Federal regulatory
actions on State, local, and Tribal
governments and the private sector. For
proposed regulatory actions likely to
result in a rule that may cause
expenditures by State, local, and Tribal
governments, in the aggregate, or by the
private sector of $100 million or more
in any one year (adjusted annually for
inflation), section 202 of UMRA requires
a Federal agency to publish estimates of
the resulting costs, benefits, and other
effects on the national economy. (2
U.S.C. 1532(a), (b)) UMRA also requires
Federal agencies to develop an effective
process to permit timely input by
elected officers of State, local, and
Tribal governments on a proposed
‘‘significant intergovernmental
mandate.’’ In addition, UMRA requires
an agency plan for giving notice and
opportunity for timely input to small
governments that may be affected before
establishing a requirement that might
significantly or uniquely affect them. On
March 18, 1997, DOE published a
statement of policy on its process for
intergovernmental consultation under
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UMRA. 62 FR 12820. (This policy is
also available at https://www.gc.doe.gov).
Today’s proposed rule contains neither
an intergovernmental mandate, nor a
mandate that may result in the
expenditure of $100 million or more in
any year, so these requirements do not
apply.
F. Treasury and General Government
Appropriations Act, 1999
Section 654 of the Treasury and
General Government Appropriations
Act, 1999 (Pub. L. 105–277) requires
Federal agencies to issue a Family
Policymaking Assessment for any
proposed rule that may affect family
well-being. Today’s proposed rule
would not have any impact on the
autonomy or integrity of the family as
an institution. Accordingly, DOE has
concluded that it is unnecessary to
prepare a Family Policymaking
Assessment.
mstockstill on DSKH9S0YB1PROD with PROPOSALS2
G. Executive Order 13132
Executive Order 13132, ‘‘Federalism,’’
64 FR 43255 (August 4, 1999) imposes
certain requirements on agencies
formulating and implementing policies
or regulations that preempt State law or
that have Federalism implications. The
Executive Order requires agencies to
examine the constitutional and statutory
authority supporting any action that
would limit the policymaking discretion
of the States and to carefully assess the
necessity for such actions. The
Executive Order also requires agencies
to have an accountable process to
ensure meaningful and timely input by
State and local officials in the
development of regulatory policies that
have Federalism implications. On
March 14, 2000, DOE published a
statement of policy describing the
intergovernmental consultation process
it will follow in the development of
such regulations. 65 FR 13735. DOE has
examined this proposed rule and has
determined that it would not have a
substantial direct effect on the States, on
the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government. EPCA governs and
prescribes Federal preemption of State
regulations as to energy conservation for
the products that are the subject of
today’s proposed rule. States can
petition DOE for exemption from such
preemption to the extent, and based on
criteria, set forth in EPCA. (42 U.S.C.
6297) No further action is required by
Executive Order 13132.
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H. Executive Order 12988
With respect to the review of existing
regulations and the promulgation of
new regulations, section 3(a) of
Executive Order 12988, ‘‘Civil Justice
Reform,’’ 61 FR 4729 (February 7, 1996),
imposes on Federal agencies the general
duty to adhere to the following
requirements: (1) Eliminate drafting
errors and ambiguity; (2) write
regulations to minimize litigation; (3)
provide a clear legal standard for
affected conduct rather than a general
standard; and (4) promote simplification
and burden reduction. Section 3(b) of
Executive Order 12988 specifically
requires that Executive agencies make
every reasonable effort to ensure that the
regulation: (1) Clearly specifies the
preemptive effect, if any; (2) clearly
specifies any effect on existing Federal
law or regulation; (3) provides a clear
legal standard for affected conduct
while promoting simplification and
burden reduction; (4) specifies the
retroactive effect, if any; (5) adequately
defines key terms; and (6) addresses
other important issues affecting clarity
and general draftsmanship under any
guidelines issued by the Attorney
General. Section 3(c) of Executive Order
12988 requires Executive agencies to
review regulations in light of applicable
standards in sections 3(a) and 3(b) to
determine whether they are met or it is
unreasonable to meet one or more of
them. DOE has completed the required
review and determined that, to the
extent permitted by law, the proposed
rule meets the relevant standards of
Executive Order 12988.
I. Treasury and General Government
Appropriations Act, 2001
Section 515 of the Treasury and
General Government Appropriations
Act, 2001 (Pub. L. 106–554; 44 U.S.C.
3516 note) provides for agencies to
review most disseminations of
information to the public under
guidelines established by each agency
pursuant to general guidelines issued by
OMB. OMB’s guidelines were published
at 67 FR 8452 (February 22, 2002), and
DOE’s guidelines were published at 67
FR 62446 (October 7, 2002). DOE has
reviewed today’s proposed rule under
the OMB and DOE guidelines and has
concluded that it is consistent with
applicable policies in those guidelines.
J. Executive Order 13211
Executive Order 13211, ‘‘Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use,’’ 66 FR 28355 (May
22, 2001), requires Federal agencies to
prepare and submit to the Office of
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16977
Information and Regulatory Affairs of
OMB a Statement of Energy Effects for
any proposed significant energy action.
A ‘‘significant energy action’’ is defined
as any action by an agency that
promulgated or is expected to lead to
promulgation of a final rule, and that:
(1) Is a significant regulatory action
under Executive Order 12866, or any
successor order; and (2) is likely to have
a significant adverse effect on the
supply, distribution, or use of energy; or
(3) is designated by the Administrator of
OIRA as a significant energy action. For
any proposed significant energy action,
the agency must give a detailed
statement of any adverse effects on
energy supply, distribution, or use
should the proposal be implemented,
and of reasonable alternatives to the
action and their expected benefits on
energy supply, distribution, and use.
Today’s regulatory action is not a
significant regulatory action under
Executive Order 12866. Moreover, it
would not have a significant adverse
effect on the supply, distribution, or use
of energy. Therefore, it is not a
significant energy action, and,
accordingly, DOE has not prepared a
Statement of Energy Effects.
K. Executive Order 12630
Pursuant to Executive Order 12630,
‘‘Governmental Actions and Interference
with Constitutionally Protected Property
Rights,’’ 53 FR 8859 (March 15, 1988),
DOE has determined that this rule
would not result in any takings that
might require compensation under the
Fifth Amendment to the United States
Constitution.
L. Section 32 of the Federal Energy
Administration Act of 1974
Under section 301 of the Department
of Energy Organization Act (Pub. L. 95–
91; 42 U.S.C. 7101), DOE must comply
with section 32 of the Federal Energy
Administration Act of 1974, as amended
by the Federal Energy Administration
Authorization Act of 1977. (15 U.S.C.
788; FEAA.) Section 32 essentially
provides in part that, where a proposed
rule authorizes or requires use of
commercial standards, the notice of
proposed rulemaking must inform the
public of the use and background of
such standards. In addition, section
32(c) requires DOE to consult with the
Attorney General and the Chairman of
the Federal Trade Commission (FTC)
concerning the impact of the
commercial or industry standards on
competition. Because the proposed rule
does not incorporate any commercial
standards, section 32 does not apply
here. However, consistent with its
ordinary practice, DOE intends to
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Federal Register / Vol. 75, No. 63 / Friday, April 2, 2010 / Proposed Rules
provide both the Attorney General and
the FTC a courtesy copy of this
proposed rule.
V. Public Participation
A. Attendance at Public Meeting
The time, date and location of the
public meeting are listed in the DATES
and ADDRESSES sections at the beginning
of this NOPR. To attend the public
meeting, please notify Ms. Brenda
Edwards at (202) 586–2945. As
explained in the ADDRESSES section,
foreign nationals visiting DOE
headquarters are subject to advance
security screening procedures.
mstockstill on DSKH9S0YB1PROD with PROPOSALS2
B. Procedure for Submitting Requests To
Speak
Any person who has an interest in the
topics addressed in this notice, or who
is a representative of a group or class of
persons that has an interest in these
issues, may request an opportunity to
make an oral presentation at the public
meeting. Such persons may handdeliver requests to speak to the address
shown in the ADDRESSES section at the
beginning of this notice between 9 a.m.
and 4 p.m., Monday through Friday,
except Federal holidays. Requests may
also be sent by mail or email to: Ms.
Brenda Edwards, U.S. Department of
Energy, Building Technologies Program,
Mailstop EE–2J, 1000 Independence
Avenue, SW., Washington, DC 20585–
0121, or Brenda.Edwards@ee.doe.gov.
Persons who wish to speak should
include in their request a computer
diskette or CD in WordPerfect, Microsoft
Word, PDF, or text (ASCII) file format
that briefly describes the nature of their
interest in this rulemaking and the
topics they wish to discuss. Such
persons should also provide a daytime
telephone number where they can be
reached.
DOE requests that those persons who
are scheduled to speak submit a copy of
their statements at least one week prior
to the public meeting. DOE may permit
any person who cannot supply an
advance copy of this statement to
participate, if that person has made
alternative arrangements with the
Building Technologies Program in
advance. When necessary, the request to
give an oral presentation should ask for
such alternative arrangements.
C. Conduct of Public Meeting
DOE will designate a DOE official to
preside at the public meeting and may
also employ a professional facilitator to
aid discussion. The public meeting will
be conducted in an informal, conference
style. The meeting will not be a judicial
or evidentiary public hearing and there
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shall not be discussion of proprietary
information, costs or prices, market
share, or other commercial matters
regulated by U.S. anti-trust laws.
DOE reserves the right to schedule the
order of presentations and to establish
the procedures governing the conduct of
the public meeting. A court reporter will
record the proceedings and prepare a
transcript.
At the public meeting, DOE will
present summaries of comments
received before the public meeting,
allow time for presentations by
participants, and encourage all
interested parties to share their views on
issues affecting this rulemaking. Each
participant may present a prepared
general statement (within time limits
determined by DOE) before the
discussion of specific topics. Other
participants may comment briefly on
any general statements. At the end of
the prepared statements on each specific
topic, participants may clarify their
statements briefly and comment on
statements made by others. Participants
should be prepared to answer questions
from DOE and other participants. DOE
representatives may also ask questions
about other matters relevant to this
rulemaking. The official conducting the
public meeting will accept additional
comments or questions from those
attending, as time permits. The
presiding official will announce any
further procedural rules or modification
of procedures needed for the proper
conduct of the public meeting.
DOE will make the entire record of
this proposed rulemaking, including the
transcript from the public meeting,
available for inspection at the U.S.
Department of Energy, 6th Floor, 950
L’Enfant Plaza, SW., Washington, DC
20024, (202) 586–2945, between 9 a.m.
and 4 p.m., Monday through Friday,
except Federal holidays. The official
transcript will also be posted on the
Webpage at https://
www1.eere.energy.gov/buildings/
appliance_standards/residential/
battery_external.html. Anyone may
purchase a copy of the transcript from
the transcribing reporter.
D. Submission of Comments
DOE will accept comments, data, and
information regarding the proposed rule
no later than the date provided at the
beginning of this notice. Comments,
data, and information submitted to
DOE’s e-mail address for this
rulemaking should be provided in
WordPerfect, Microsoft Word, PDF, or
text (ASCII) file format. Interested
parties should avoid the use of special
characters or any form of encryption,
and wherever possible, comments
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should include the electronic signature
of the author. Comments, data, and
information submitted to DOE via mail
or hand delivery/courier should include
one signed original paper copy. No
telefacsimiles (faxes) will be accepted.
According to 10 CFR 1004.11, any
person submitting information that he
or she believes to be confidential and
exempt by law from public disclosure
should submit two copies: one copy of
the document including all the
information believed to be confidential,
and one copy of the document with the
information believed to be confidential
deleted. DOE will make its own
determination as to the confidential
status of the information and treat it
according to its determination.
Factors of interest to DOE when
evaluating requests to treat submitted
information as confidential include: (1)
A description of the items; (2) whether
and why such items are customarily
treated as confidential within the
industry; (3) whether the information is
generally known by or available from
other sources; (4) whether the
information has previously been made
available to others without obligation
concerning its confidentiality; (5) an
explanation of the competitive injury to
the submitting person which would
result from public disclosure; (6) a date
upon which such information might
lose its confidential nature due to the
passage of time; and (7) why disclosure
of the information would be contrary to
the public interest.
E. Issues on Which DOE Seeks Comment
Although DOE invites comments on
all aspects of this rulemaking, DOE is
particularly interested in receiving
comments and views of interested
parties concerning the following issues:
1. BC Active Mode
DOE seeks comment from interested
parties on the proposed approach for
testing BCs in active mode, in particular
the adoption and modification of the
CEC test procedure. (See section III.B.)
2. Limiting the Scope of the Test
Procedure
DOE seeks comment from interested
parties on the proposed limitation of
scope of the test procedure to
encompass BCs with DC or U.S. linevoltage AC input. (See section III.B.1.)
3. BCs for Golf Carts and Other
Consumer Motive Equipment
DOE seeks comment on including BCs
for golf carts and other consumer motive
equipment batteries in a single test
procedure based on part 1 of the CEC BC
test procedure. (See section III.B.2.)
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4. Amendments to Definitions
11. Reversing Testing Order
DOE seeks comment from interested
parties on the adoption of new
definitions, in particular any deviation
from those currently in the CEC test
procedure. (See section III.B.3.)
DOE seeks comment from interested
parties on the proposed reversal of the
CEC test procedure order, resulting in:
The battery being (1) conditioned (if
necessary); (2) charged until full by the
BC under test, in preparation for the
measurement; (3) discharged; and (4)
recharged by the BC under test. The
discharge energy in step (3) and the
input power to the BC in step (4), above,
would be measured. (See section
III.B.5.(e).)
5. Selecting the Charge Rate for Testing
DOE seeks comment from interested
parties on the proposed modifications to
section II of the CEC test procedure
intended to ease testing burden, and in
particular, recommendations on which
charge rates are most representative of
typical use. (See section III.B.4.(d).)
6. Selecting the Batteries for Testing
DOE seeks comment from interested
parties on the batteries that are typically
used with BCs that are packaged with
multiple batteries or packaged without
batteries (e.g., AA and AAA and 12 volt
lead-acid chargers) as well as the testing
burdens associated with testing such
chargers multiple times under the
battery selection method currently in
the CEC test procedure. (See part 1,
section III.B.4.(e).)
7. Non-Battery Charging Functions
DOE seeks comment from interested
parties on the categorization of nonbattery charging functions and its
intention not to make allowances for
energy consumption due to additional
functionality. (See section III.B.4.(f).)
8. Procedure for Determining the Charge
Capacity of Batteries With No Rating
DOE seeks comment from interested
parties on the proposed revision to
section II.G of the CEC test procedure to
explicitly lay out the iterative steps
required to measure battery capacity
when none is provided. (See section
III.B.4.(g).)
9. Deletion of the Inactive Mode Energy
Consumption Test Procedure
DOE seeks comment from interested
parties on the proposal to strike the
inactive mode energy consumption
measurement from section 4(a) of
appendix Y. (See section III.B.5.(a).)
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10. Shortening the BC Charge and
Maintenance Mode Test
DOE seeks comment from interested
parties on the optional method of
shortening the charge and maintenance
mode test period in the proposed active
mode amendment to the BC test
procedure, in particular its impacts on
testing burden and the accuracy and
repeatability of the measurement. (See
section III.B.5.(b).)
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12. End-of-Discharge Voltages for Novel
Chemistries
DOE seeks comment from interested
parties on the end-of-discharge voltages
for the nanophosphate lithium-ion and
silver-zinc chemistries that are proposed
for inclusion in Table 5.2 in appendix
Y. (See section III.B.5.(f).)
13. Standby Mode and Off Mode
Duration
DOE also invites comment on the
proposed test method for measuring
standby mode and off mode energy
consumption for EPSs, including
whether the duration of the
measurement is sufficiently long. (See
section III.C.)
14. Single-Voltage EPS Test Procedure
Amendments To Accommodate EPSs
That Communicate With Their Loads
DOE seeks comment on the possible
modification of the single-voltage EPS
test procedure to accommodate EPSs
that must communicate with their loads;
in particular the prevalence of such
EPSs, the need to amend the test
procedure to accommodate them, and
suggestions on amendments. (See
section III.D.1.)
15. Further Single-Voltage EPS Test
Procedure Amendments
DOE seeks comment on the possible
further modification of the singlevoltage EPS test procedure to
accommodate EPSs with output current
limiting and high output power. (See
sections III.D.2. and III.D.3.)
16. Loading Conditions for MultipleVoltage EPSs
DOE seeks comments on all issues
pertaining to testing of multiple-voltage
EPSs. In particular, DOE invites
comments on reporting 5 separate
loading conditions (no-load, 25, 50, 75,
and 100 percent of nameplate output
current) without averaging the results.
Additionally, DOE seeks comment on
how it should weigh these
measurements in an energy
conservation standards rulemaking for
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multiple-voltage EPSs. (See section
III.E.)
VI. Approval of the Office of the
Secretary
The Secretary of Energy has approved
publication of this proposed rule.
List of Subjects in 10 CFR Part 430
Administrative practice and
procedure, Energy conservation,
Household appliances.
Issued in Washington, DC, on January 29,
2010.
Cathy Zoi,
Assistant Secretary, Energy Efficiency and
Renewable Energy.
For the reasons stated in the
preamble, DOE is proposing to amend
part 430 of Chapter II of Title 10, Code
of Federal Regulations as set forth
below:
PART 430—ENERGY CONSERVATION
PROGRAM FOR CONSUMER
PRODUCTS
1. The authority citation for part 430
continues to read as follows:
Authority: 42 U.S.C. 6291–6309; 28 U.S.C.
2461 note.
2. In § 430.23 revise paragraph (aa) to
read as follows:
§ 430.23 Test procedures for the
measurement of energy and water
consumption.
*
*
*
*
*
(aa) Battery Chargers. The 24-hour
energy consumption of a battery charger
in active and maintenance modes,
expressed in watt-hours, and the power
consumption of a battery charger in
maintenance mode, expressed in watts,
shall be measured in accordance with
section 5.10 of appendix Y of this
subpart. The power consumption of a
battery charger in standby mode and off
mode, expressed in watts, shall be
measured in accordance with sections
5.11 and 5.12, respectively, of appendix
Y of this subpart.
*
*
*
*
*
3. Appendix Y to subpart B of part
430 is revised to read as follows:
Appendix Y to Subpart B of Part 430—
Uniform Test Method for Measuring the
Energy Consumption of Battery
Chargers
1. Scope
This appendix covers the test requirements
used to measure battery charger energy
consumption for battery chargers operating at
either DC or United States AC line voltage
(120V at 60Hz).
2. Definitions
The following definitions are for the
purposes of understanding terminology
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associated with the test method for
measuring battery charger energy
consumption.1
2.1. Active mode or charge mode is the
state in which the battery charger system is
connected to the main electricity supply, and
the battery charger is delivering current,
equalizing the cells, and performing other
one-time or limited-time functions in order to
bring the battery to a fully charged state.
2.2. Active power or real power (P) means
the average power consumed by a unit. For
a two terminal device with current and
voltage waveforms i(t) and v(t) which are
periodic with period T, the real or active
power P is:
T
P=
1
v(t )i (t )dt
T∫
0
2.19. Off mode is the condition, applicable
only to units with manual on-off switches, in
which the battery charger:
(1) Is connected to the main electricity
supply;
(2) Is not connected to the battery; and
(3) All manual on-off switches are turned
off.
2.20. Power factor is the ratio of the active
power (P) consumed in watts to the apparent
power (S), drawn in volt-amperes (VA).
2.21. Rated battery voltage is specified by
the manufacturer and typically printed on
the label of the battery itself. If there are
multiple batteries that are connected in
series, the rated battery voltage of the
batteries is the total voltage of the series
configuration, that is, the rated voltage of
each battery multiplied by the number of
batteries connected in series. Connecting
multiple batteries in parallel does not affect
the rated battery voltage.
2.22. Rated charge capacity is the capacity
the manufacturer declares the battery can
store under specified test conditions, usually
given in ampere-hours (Ah) or milliamperehours (mAh) and typically printed on the
label of the battery itself. If there are multiple
batteries that are connected in parallel, the
rated charge capacity of the batteries is the
total charge capacity of the parallel
configuration, that is, the rated charge
capacity of each battery multiplied by the
number of batteries connected in parallel.
Connecting multiple batteries in series does
not affect the rated charge capacity.
2.23. Rated energy capacity means the
product (in watt-hours) of the rated battery
voltage and the rated charge capacity.
2.24. Standby mode or no-battery mode
means the condition in which:
(1) The battery charger is connected to the
main electricity supply;
(2) The battery is not connected to the
charger; and
(3) For battery chargers with manual on-off
switches, all such switches are turned on.
2.25. Total harmonic distortion (THD),
expressed as a percent, is the root mean
square (RMS value of an AC signal after the
fundamental component is removed and
interharmonic components are ignored,
divided by the RMS value of the fundamental
component.
2.26. Unit under test (UUT) in this
appendix refers to the combination of the
battery charger and battery being tested.
3. Standard Test Conditions
3.1. General
The values that may be measured or
calculated during the conduct of this test
procedure have been summarized for easy
reference in Table 3.1.
TABLE 3.1—LIST OF MEASURED OR CALCULATED VALUES
Name of measured or calculated value
1 ........................
2 ........................
Reference
Time required to reach end-of discharge, (tdischarge_0.5A ) ..................................................
Charge Capacity Estimate ..................................................................................................
Section 4.6.
Section 4.6.
1 For clarity on any other terminology used in the
test method, please refer to IEEE Standard 1515–
2000.
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2.3. Ambient temperature is the
temperature of the ambient air immediately
surrounding the unit under test.
2.4. Apparent power (S) is the product of
root-mean-square (RMS) voltage and RMS
current in volt-amperes (VA).
2.5. Batch charger is a battery charger that
charges two or more identical batteries
simultaneously in a series, parallel, seriesparallel, or parallel-series configuration. A
batch charger does not have separate voltage
or current regulation, nor does it have any
separate indicators for each battery in the
batch. When testing a batch charger, the term
‘‘battery’’ is understood to mean, collectively,
all the batteries in the batch that are charged
together. A charger can be both a batch
charger and a multi-port charger or multivoltage charger.
2.6. Battery or battery pack is an assembly
of one or more rechargeable cells and any
integral protective circuitry intended to
provide electrical energy to a consumer
product, and may be in one of the following
forms: (a) Detachable battery: A battery that
is contained in a separate enclosure from the
consumer product and is intended to be
removed or disconnected from the consumer
product for recharging; or (b) integral battery:
A battery that is contained within the
consumer product and is not removed from
the consumer product for charging purposes.
2.7. Battery energy is the energy, in watthours, delivered by the battery under the
specified discharge conditions in the test
procedure.
2.8. Battery maintenance mode or
maintenance mode is the mode of operation
when the battery charger is connected to the
main electricity supply and the battery is
fully charged, but is still connected to the
charger.
2.9. Battery rest period is a period of time
between discharge and charge or between
charge and discharge, during which the
battery is resting in an open-circuit state in
ambient air.
2.10. C-rate is the rate of charge or
discharge, calculated by dividing the charge
or discharge current by the rated charge
capacity of the battery.
2.11. Cradle is an electrical interface
between an integral battery product and the
rest of the battery charger designed to hold
the product between uses.
2.12. Crest factor for an AC or DC voltage
or current waveform, is the ratio of the peak
instantaneous value to the root-mean-square
(RMS) value.
2.13. Equalization is a process whereby a
battery is overcharged, beyond what would
be considered ‘‘normal’’ charge return, so that
cells can be balanced, electrolyte mixed, and
plate sulfation removed.
2.14. Instructions or manufacturer’s
instructions means the documentation
packaged with a product in printed or
electronic form and any information about
the product listed on a Web site maintained
by the manufacturer and accessible by the
general public at the time of the test.
2.15. Measured charge capacity of a battery
is the product of the discharge current in
amperes and the time in decimal hours
required to reach the specified end-ofdischarge voltage.
2.16. Manual on-off switch is a switch
activated by the user to control power
reaching the battery charger. This term does
not apply to any mechanical, optical, or
electronic switches that automatically
disconnect main power from the battery
charger when a battery is removed from a
cradle or charging base, or for products with
non-detachable batteries that control power
to the product itself.
2.17. Multi-port charger means a battery
charger which charges two or more batteries
(which may be identical or different)
simultaneously. The batteries are not
connected in series or in parallel. Rather,
each port has separate voltage and/or current
regulation. If the charger has status
indicators, each port has its own indicator(s).
A charger can be both a batch charger and a
multi-port charger if it is capable of charging
two or more batches of batteries
simultaneously and each batch has separate
regulation and/or indicator(s).
2.18. Multi-voltage charger is a battery
charger that, by design, can charge a variety
of batteries (or batches of batteries, if also a
batch charger) that are of different rated
battery voltages. A multi-voltage charger can
also be a multi-port charger if it can charge
two or more batteries simultaneously with
independent voltage and/or current
regulation.
Federal Register / Vol. 75, No. 63 / Friday, April 2, 2010 / Proposed Rules
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TABLE 3.1—LIST OF MEASURED OR CALCULATED VALUES—Continued
Name of measured or calculated value
3 ........................
4 ........................
5 ........................
6 ........................
7 ........................
8 ........................
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9 ........................
10 ......................
11 ......................
12 ......................
12 ......................
13 ......................
Trial 0.2 C discharge current, (I0.2C_trial) ............................................................................
Improved Charge Capacity Estimate (if second discharge lasts for less than 4 or more
than 5 hours).
Improved 0.2 C discharge current estimate (if second discharge lasts for less than 4 or
more than 5 hours), (I’0.2C_trial).
Duration of the charge and maintenance mode test .........................................................
Battery Discharge Energy ..................................................................................................
Initial time, power (W), power factor, and crest factor of the input current of connected
battery.
Power factor and crest factor of the input current during last 10 min of test ....................
Active and Maintenance Mode Energy Consumption ........................................................
Maintenance Mode Power ..................................................................................................
24 Hour Energy Consumption ............................................................................................
Standby Mode Power .........................................................................................................
Off Mode Power .................................................................................................................
3.2. Verifying Accuracy and Precision of
Measuring Equipment
a. Measurements of active power of 0.5 W
or greater shall be made with an uncertainty
of ≤ 2% at the 95% confidence level.
Measurements of active power of less than
0.5 W shall be made with an uncertainty of
≤ 0.01 W at the 95% confidence level. The
power measurement instrument shall. As
applicable, have a resolution of:
(1) 0.01 W or better for measurements up
to 10 W;
(2) 0.1 W or better for measurements of 10
to 100 W; or
(3) 1 W or better for measurements over
100 W.
b. Measurements of energy (Wh) shall be
made with an uncertainty of ≤ 2% at the 95%
confidence level. Measurements of voltage
and current shall be made with an
uncertainty of ≤ 1% at the 95% confidence
level. Measurements of temperature shall be
made with an uncertainty of ≤ 2 °C at the
95% confidence level.
c. All equipment used to conduct the tests
must be selected and calibrated to ensure that
measurements will meet the above
uncertainty requirements. For suggestions on
measuring low power levels, see IEC 62301,
(Reference for guidance only, see § 430.4)
especially Section 5.3.2 and Annexes B and
D.
3.3. Setting Up the Test Room
All tests, battery conditioning, and battery
rest periods shall be carried out in a room
with an air speed immediately surrounding
the UUT of ≤ 0.5 m/s. The ambient
temperature shall be maintained at 25 °C ±
5 °C throughout the test. There shall be no
intentional cooling of the UUT such as by use
of separately powered fans, air conditioners,
or heat sinks. The UUT shall be conditioned,
rested, and tested on a thermally nonconductive surface. A readily available
material such as Styrofoam will be sufficient.
When not undergoing active testing, batteries
shall be stored at 25 °C ± 5 °C.
3.4. Verifying the UUT’s Input Voltage and
Input Frequency
a. If the UUT is intended for operation on
AC line-voltage input in the United States, it
shall be tested at 115 V at 60 Hz. If the UUT
is intended for operation on AC line-voltage
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input but cannot be operated at 115 V at 60
Hz, it shall not be tested.
b. If a charger is powered by a low-voltage
DC or AC input, and the manufacturer
packages the charger with a wall adapter,
sells, or recommends an optional wall
adapter capable of providing that low voltage
input, then the charger shall be tested using
that wall adapter and the input reference
source shall be 115 V at 60 Hz. If the wall
adapter cannot be operated with AC input
voltage at 115 V at 60 Hz, the charger shall
not be tested.
c. If the UUT is intended for operation only
on DC input voltage and does not include a
wall adapter, it shall be tested with one of
the following input voltages: 12.0 V DC for
products intended for automotive,
recreational vehicle, or marine use, 5.0 V DC
for products drawing power from a computer
USB port, or the midpoint of the rated input
voltage range for all other products. The
input voltage shall be within ± 1% of the
above specified voltage.
d. If the input voltage is AC, the input
frequency shall be within ± 1% of the
specified frequency. The THD of the input
voltage shall be ≤ 2%, up to and including
the 13th harmonic. The crest factor of the
input voltage shall be between 1.34 and 1.49.
e. If the input voltage is DC, the AC ripple
voltage (RMS) shall be:
(1) ≤ 0.2 V for DC voltages up to 10 V; or
(2) ≤ 2% of the DC voltage for DC voltages
over 10 V.
4. Unit Under Test Setup Requirements
4.1. General Setup
a. The battery charger system shall be
prepared and set up in accordance with the
manufacturer’s instructions, except where
those instructions conflict with the
requirements of this test procedure. If no
instructions are given, then factory or
‘‘default’’ settings shall be used, or where
there are no indications of such settings, the
UUT shall be tested as supplied.
b. If the battery charger has user controls
to select from two or more charge rates (such
as regular or fast charge) or different charge
currents, the test shall be conducted at the
fastest charge rate that is recommended by
the manufacturer for everyday use, or failing
any explicit recommendation, the factory-
PO 00000
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Value
Section 4.6.
Section 4.6.
Section 4.6.
Section 5.2.
Section 4.6.
Section 5.8.
Section
Section
Section
Section
Section
Section
5.8.
5.8.
5.9.
5.10.
5.11.
5.12.
default charge rate. If the charger has user
controls for selecting special charge cycles
that are recommended only for occasional
use to preserve battery health, such as
equalization charge, removing memory, or
battery conditioning, these modes are not
required to be tested. The settings of the
controls shall be listed in the report for each
test.
4.2. Selection and Treatment of the Battery
Charger
The UUT, including the battery charger
and its associated battery, shall be new
products of the type and condition that
would be sold to a customer. If the battery
is lead-acid chemistry and the battery is to
be stored for more than 24-hours between its
initial acquisition and testing, the battery
shall be charged before such storage.
4.3. Selection of Batteries To Use for Testing
a. For chargers with integral batteries, the
battery packaged with the charger shall be
used for testing. For chargers with detachable
batteries, the battery or batteries to be used
for testing will vary depending on whether
there are any batteries packaged with the
battery charger.
(1) If batteries are packaged with the
charger, batteries for testing shall be selected
from the batteries packaged with the battery
charger, according to the procedure below.
(2) If no batteries are packaged with the
charger, but the instructions specify or
recommend batteries for use with the
charger, batteries for testing shall be selected
from those recommended or specified in the
instructions, according to the procedure
below.
(3) If no batteries are packaged with the
charger and the instructions do not specify or
recommend batteries for use with the
charger, batteries for testing shall be selected
from any that are suitable for use with the
charger, according to the procedure below.
b. From the detachable batteries specified
above, the technician shall use Table 4.1 to
select the batteries to be used for testing
depending on the type of charger being
tested. Each row in the table represents a
mutually exclusive charger type. The
technician shall find the single applicable
row for the UUT, and test according to those
requirements.
E:\FR\FM\02APP2.SGM
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Federal Register / Vol. 75, No. 63 / Friday, April 2, 2010 / Proposed Rules
c. A charger is considered as:
(1) Single-capacity if all associated
batteries have the same rated charge capacity
(see definition) and, if it is a batch charger,
all configurations of the batteries have the
same rated charge capacity.
(2) Multi-capacity if there are associated
batteries or configurations of batteries that
have different rated charge capacities.
d. The selected battery or batteries will be
referred to as the test battery and will be used
through the remainder of this test procedure.
TABLE 4.1—BATTERY SELECTION FOR TESTING
Type of charger
Tests to perform
Number
of tests
Battery selection (from all configurations of all associated
batteries)
Multi-port
Multi-capacity
No .....................
No .....................
No .....................
No .....................
No .....................
Yes ...................
1
2
No .....................
Yes ...................
Yes or No .........
2
Yes ....................
No .....................
No .....................
2
Yes ....................
Yes to either or
both.
...........................
3
4.4. Limiting Other Non-Battery-Charger
Functions
a. If the battery charger or product
containing the battery charger does not have
any additional functions unrelated to battery
charging, this subsection may be skipped.
b. Any optional functions controlled by the
user and not associated with the battery
charging process (e.g., the answering
machine in a cordless telephone charging
base) shall be switched off. If it is not
possible to switch such functions off, they
shall be set to their lowest power-consuming
mode during the test.
c. If the battery charger takes any
physically separate connectors or cables not
required for battery charging but associated
with its other functionality (such as phone
lines, serial or USB connections, Ethernet,
cable TV lines, etc.), these connectors or
cables shall be left disconnected during the
testing.
d. Any manual on-off switches specifically
associated with the battery charging process
shall be switched on for the duration of the
charge, maintenance, and no-battery mode
tests, and switched off for the off mode test.
4.5. Accessing the Battery for the Test
a. The technician may need to disassemble
the end-use product or battery charger to gain
access to the battery terminals for the Battery
Discharge Energy Test in section 5.6. If the
battery terminals are not clearly labeled, the
technician shall use a voltmeter to identify
the positive and negative terminals. These
terminals will be the ones that give the
largest voltage difference and are able to
deliver significant current (0.2 C) into a load.
b. All conductors used for contacting the
battery must be cleaned and burnished prior
to connecting in order to decrease voltage
drops and achieve consistent results.
c. Manufacturer’s instructions for
disassembly shall be followed, except those
instructions that:
(1) Lead to any permanent alteration of the
battery charger circuitry or function;
(2) Could alter the energy consumption of
the battery charger compared to that
experienced by a user during typical use, e.g.,
due to changes in the airflow through the
enclosure of the UUT; or
(3) Contradict requirements of this test
procedure.
d. Care shall be taken by the technician
during disassembly to follow appropriate
safety precautions. If the functionality of the
device or its safety features is compromised,
the product shall be discarded after testing.
e. Some products may include protective
circuitry between the battery cells and the
remainder of the device. In some cases, it is
possible that the test battery cannot be
discharged without activating protective
control circuitry. If the manufacturer
provides a description for accessing
connections at the output of the protective
circuitry, the energy measurements shall be
made at the terminals of the test battery, so
as not to include energy used by the
protective control circuitry.
f. If the technician, despite diligent effort
and use of the manufacturer’s instructions:
(1) Is unable to access the battery
terminals;
(2) Determines that access to the battery
terminals destroys charger functionality; or
I 0.2 C _ TRIAL =
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Any associated battery.
Lowest charge capacity battery.
Highest charge capacity battery.
Use only one port and use the minimum number of batteries with the
lowest rated charge capacity that the charger can charge.
Use all ports and use the maximum number of identical batteries of the
highest rated charge capacity the charger can accommodate.
Lowest voltage battery.
Highest voltage battery.
Of the batteries with the lowest voltage, use the one with the lowest
charge capacity. Use only one port.
Of the batteries with the highest voltage, use the one with the lowest
charge capacity. Use only one port.
Use all ports and use the battery or the configuration of batteries with
the highest total calculated energy capacity.
PO 00000
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(3) Is unable to draw current from the test
battery, then the Battery Discharge Energy
and the Charging and Maintenance Mode
Energy shall be reported as ‘‘Not Applicable.’’
4.6. Determining Charge Capacity for
Batteries With No Rating
a. If the test battery has a rated charge
capacity, this subsection may be skipped.
Otherwise, if there is no rating for the battery
charge capacity on the test battery or in the
instructions, then the technician shall
estimate the battery capacity in accordance
with the following iterative procedure
involving two or three charge and logged
discharge cycles. These cycles can be used in
lieu of the battery conditioning specified in
section 5.3:
(1) The test battery shall be fully charged
according to the procedure in section 5.2.
(2) The test battery shall then be
discharged at a rate of 0.5 amperes until its
average cell voltage under load reaches the
end-of-discharge voltage specified in Table
5.2 for the relevant battery chemistry. The
time required to reach end-of-discharge shall
be measured, and the capacity estimated by
multiplying the 0.5 ampere discharge current
by the discharge time.
(3) The test battery shall again be fully
charged, as in step a.(1), of this section.
(4) The test battery shall then be
discharged at a trial 0.2 C rate based on the
above capacity estimate. The trial 0.2 C
discharge current can be calculated as
follows:
0.5 A × t DISCHARGE _ 0.5 A
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02APP2
EP02AP10.002
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Where:
I0.2C_TRIAL = is the trial discharge current; and
tDISCHARGE_0.5A is the time required to
discharge the battery at 0.5 amperes.
(5) The time required to reach end-ofdischarge shall again be measured. If this
second discharge time is greater than 4.5
hours and less than 5.5 hours, the capacity
determined using the above method shall be
used as the rated charge capacity throughout
the remainder of this test procedure.
Furthermore, the current calculated above
shall be used as the 0.2 C rate.
′
I 0.2 C _ TRIAL =
′
I 0.2 C _ TRIAL × t DISCHARGE _ 0.5 A
5h
b. This updated capacity estimate and
updated trial discharge current shall then be
used throughout this test procedure as the
rated battery capacity and the 0.2 C rate,
respectively.
Where:
I0.2C_TRIAL is the original trial discharge
current;
I′0.2C_TRIAL is the updated trial discharge
current;
t′DISCHARGE_0.5A is the updated discharge
time measured at the I0.2C_TRIAL rate.
(6) Otherwise, if the second discharge time
measured in step a.(4), of this section, is
greater than 4.5 hours and less than 5.5
hours, the capacity estimate shall be updated
by multiplying by the second discharge time,
and an updated trial discharge current shall
be calculated as follows:
5. Test Measurement
The test sequence to measure the battery
charger energy consumption is summarized
in Table 5.1, and explained in detail below.
Measurements shall be made under test
conditions and with the equipment specified
in Sections 3 and 4.
TABLE 5.1—TEST SEQUENCE
Equipment needed
...............
...............
...............
...............
5
6
7
8
...............
...............
...............
...............
9 ...............
10 .............
11 .............
12 .............
Record general data on UUT; Section 5.1 ..
Determine test duration; Section 5.2 ...........
Battery conditioning; Section 5.3 .................
Prepare battery for .......................................
discharge test; Section 5.4 ..........................
Battery rest period; Section 5.5 ...................
Battery Discharge Energy Test; Section 5.6
Battery Rest Period; Section 5.7 .................
Conduct Charge Mode and Battery Maintenance Mode Test; Section 5.8.
Determining the Maintenance Mode Power;
Section 5.9.
Calculating the 24–Hour Energy Consumption; Section 5.10.
Standby Mode Test; Section 5.11 ...............
Off Mode Test; Section 5.12 ........................
5.1. Recording General Data on the UUT
mstockstill on DSKH9S0YB1PROD with PROPOSALS2
AC
power
meter
Thermometer
(for flooded
lead-acid
BCs only)
X
....................
X
X
X
....................
X
X
....................
....................
X
....................
....................
....................
....................
....................
....................
....................
....................
....................
No ............
Yes ..........
No ............
Yes ..........
X
X
X
X
....................
....................
....................
X
....................
X
....................
....................
....................
....................
....................
X
X
....................
X
....................
Yes ..........
X
X
....................
X
....................
No ............
....................
....................
....................
....................
....................
Yes ..........
Yes ..........
....................
....................
X
X
....................
....................
X
X
....................
....................
The technician shall record:
(1) The manufacturer and model of the
battery charger;
(2) The presence and status of any
additional functions unrelated to battery
charging;
(3) The manufacturer, model, and number
of batteries in the test battery;
(4) The rated battery voltage of the test
battery;
(5) The rated charge capacity of the test
battery; and
(6) The rated charge energy of the test
battery.
Test
battery
Yes ..........
No ............
No ............
No ............
(7) The settings of the controls, if battery
charger has user controls to select from two
or more charge rates.
5.2. Determining the Duration of the Charge
and Maintenance Mode Test
a. The charging and maintenance mode
test, section 5.8, shall be 24 hours or longer,
as determined by the items below, in order
of preference:
(1) If the battery charger has an indicator
to show that the battery is fully charged, that
indicator shall be used as follows: If the
indicator shows that the battery is charged
after 19 hours of charging, the test shall be
terminated at 24 hours. Conversely, if the
full-charge indication is not yet present after
Duration = 1.4 ⋅
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20:38 Apr 01, 2010
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PO 00000
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19 hours of charging, the test shall continue
until 5 hours after the indication is present.
(2) If there is no indicator, but the
manufacturer’s instructions indicate that
charging this battery or this capacity of
battery should be complete within 19 hours,
the test shall be for 24 hours. If the
instructions indicate that charging may take
longer than 19 hours, the test shall be run for
the longest estimated charge time plus 5
hours.
(3) If there is no indicator and no time
estimate in the instructions, but the charging
current is stated on the charger or in the
instructions, calculate the test duration as the
longer of 24 hours or:
RatedChargeCapacity (Ah)
+ 5h
ChargeCurrent (A)
Fmt 4701
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E:\FR\FM\02APP2.SGM
EP02AP10.004
1
2
3
4
Charger
Battery
analyzer or
constantcurrent
load
Data
taken?
Description
02APP2
EP02AP10.003
Step
16984
Federal Register / Vol. 75, No. 63 / Friday, April 2, 2010 / Proposed Rules
b. If none of the above applies, the duration
of the test shall be 24 hours.
5.4. Preparing the Battery for Discharge
Testing
Following any conditioning prior to
beginning the battery discharge test (section
5.6), the test battery shall be fully charged for
the duration specified in section 5.2 or no
longer using the UUT.
5.5. Resting the Battery
The test battery shall be rested between
preparation and the battery discharge test.
The rest period shall be at least one hour and
not exceed 24 hours. For batteries with
flooded cells, the electrolyte temperature
shall be less than 33 °C before charging, even
if the rest period must be extended longer
than 24 hours.
5.6. Battery Discharge Energy Test
a. If multiple batteries were charged
simultaneously during the preparation step,
the discharge energy is the sum of the
discharge energies of all the batteries.
(1) For a multi-port charger: batteries that
were charged in separate ports shall be
discharged independently.
(2) For a batch charger: batteries that were
charged as a group may be discharged
individually, as a group, or in sub-groups
connected in series and/or parallel. The
position of each battery with respect to the
other batteries need not be maintained.
b. During discharge, the battery voltage and
discharge current shall be sampled and
recorded at least once per minute. The values
recorded may be average or instantaneous
values.
c. For this test, the technician shall follow
these steps:
(1) Ensure that the test battery has been
charged by the UUT and rested according to
the procedures above.
(2) Set the battery analyzer for a constant
discharge current of 0.2 C and the end-ofdischarge voltage in Table 5.2 for the relevant
battery chemistry.
(3) Connect the test battery to the analyzer
and begin recording the voltage, current, and
wattage, if available from the battery
analyzer. When the end-of-discharge voltage
is reached or the UUT circuitry terminates
the discharge, the test battery shall be
returned to an open-circuit condition. If for
any reason, current continues to be drawn
from the test battery after the end-ofdischarge condition is first reached, this
additional energy is not to be counted in the
battery discharge energy.
d. If not available from the battery
analyzer, the battery discharge energy (in
watt-hours) is calculated by multiplying the
voltage (in volts), current (in amperes), and
sample period (in hours) for each sample,
and then summing over all sample periods
until the end-of-discharge voltage is reached.
5.7. Resting the Battery
The test battery shall be rested between
discharging and charging. The rest period
shall be at least one hour and not more than
24-hours. For batteries with flooded cells, the
electrolyte temperature shall be less than 33
°C before charging, even if the rest period
must be extended longer than 4 hours.
5.8. Testing Charge Mode and Battery
Maintenance Mode
a. The Charge and Battery Maintenance
Mode test measures the energy consumed
during charge mode and some time spent in
the maintenance mode of the UUT. Functions
required for battery conditioning that happen
only with some user-selected switch or other
control shall not be included in this
measurement. (The technician shall
manually turn off any battery conditioning
cycle or setting.) Regularly occurring battery
conditioning or maintenance functions that
are not controlled by the user will, by
default, be incorporated into this
measurement.
b. During the measurement period, input
power values to the UUT shall be recorded
at least once every minute.
(1) If possible, the technician shall set the
data logging system to record the average
power during the sample interval. This
allows the total energy to be computed as the
sum of power samples (in watts) multiplied
by the sample interval (in hours).
(2) If this setting is not possible, then the
power analyzer shall be set to integrate or
accumulate the input power over the
measurement period and this result shall be
used as the total energy.
c. The technician shall follow these steps:
(1) Ensure that user-controllable device
functionality not associated with battery
charging and any battery conditioning cycle
or setting are turned off, as instructed in
section 4.4;
(2) Ensure that the test battery used in this
test has been conditioned, prepared,
discharged, and rested as described in
sections 5.3 through 5.7, above;
(3) Connect the data logging equipment to
the battery charger;
(4) Record the start time of the
measurement period, and begin logging the
input power;
(5) Connect the test battery to the battery
charger within 3 minutes of beginning
logging. For integral battery products,
connect the product to a cradle or wall
adapter within 3 minutes of beginning
logging;
(6) After the test battery is connected,
record the initial time, power (W), power
factor, and crest factor of the input current
to the UUT. These measurements shall be
taken within the first 10 minutes of active
charging;
(7) Record the input power for the duration
of the ‘‘Charging and Maintenance Mode
Test’’ period, as determined by 5.2. The
actual time that power is connected to the
UUT shall be within ±5 minutes of the
specified period;
(8) During the last 10 minutes of the test,
record the power factor and crest factor of the
input current to the UUT; and
(9) Disconnect power to the UUT,
terminate data logging, and record the final
time.
5.9. Determining the Maintenance Mode
Power
a. After the measurement period is
complete, the technician shall determine the
average maintenance mode power
consumption as follows. Examine the powerversus-time data, and:
(1) If the maintenance mode power is
cyclic or shows periodic pulses, compute the
average power over a time period that spans
an integer number of cycles and includes at
least the last 4 hours.
(2) Otherwise, calculate the average power
value over the last 4 hours.
5.10. Determining the 24–Hour Energy
Consumption
a. If the charge and maintenance test
period determined in section 5.2 was 24hours, either the accumulated energy or the
average input power, integrated over the test
period, shall be used to calculate 24-hour
energy consumption.
b. If the charge and maintenance test
period was greater than 24-hours, only the
first 24-hours of the accumulated energy or
the average input power, integrated over
24-hours, shall be used to calculate the 24hour energy consumption.
TABLE 5.2—REQUIRED BATTERY DISCHARGE RATES AND END-OF-DISCHARGE BATTERY VOLTAGES
Discharge rate
C
mstockstill on DSKH9S0YB1PROD with PROPOSALS2
Battery chemistry
Valve-Regulated Lead Acid (VRLA) ..............................................................................................................
Flooded Lead Acid .........................................................................................................................................
Nickel Cadmium (NiCd) .................................................................................................................................
Nickel Metal Hydride (NiMH) .........................................................................................................................
Lithium Ion (Li-Ion) .........................................................................................................................................
Lithium Polymer .............................................................................................................................................
Rechargeable Alkaline ...................................................................................................................................
Nanophosphate Lithium Ion ...........................................................................................................................
Silver Zinc ......................................................................................................................................................
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E:\FR\FM\02APP2.SGM
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
02APP2
End-of-discharge
voltage
Volts per cell
1.75
1.70
1.0
1.0
2.5
2.5
0.9
2.0
1.2
5.11. Standby Mode Energy Consumption
Measurement
a. Conduct a measurement of standby
power consumption while the battery charger
is connected to the power source. Disconnect
the battery from the charger, allow the
charger to operate for at least 30 minutes, and
record the power (i.e., watts) consumed as
the time series integral of the power
consumed over a 10 minute test period,
divided by the period of measurement. If the
battery charger has manual on-off switches,
all must be turned on for the duration of the
standby mode test.
b. Standby mode may also apply to
products with integral batteries. If the
product uses a cradle and/or adapter for
power conversion and charging, then
‘‘disconnecting the battery from the charger’’
will require disconnection of the end-use
product, which contains the batteries. The
other enclosures of the battery charging
system will remain connected to the main
electricity supply, and standby mode power
consumption will equal that of the cradle
and/or adapter alone.
c. If the product also contains integrated
power conversion and charging circuitry and
is powered through a detachable AC power
cord, then only the cord will remain
connected to mains, and standby mode
power consumption will equal that of the AC
power cord (i.e., zero watts).
d. Finally, if the product contains
integrated power conversion and charging
circuitry but is powered through a nondetachable AC power cord or plug blades,
then no part of the system will remain
connected to mains, and standby mode
measurement is not applicable.
5.12 Off Mode Energy Consumption
Measurement
a. If the battery charger has manual on-off
switches, record a measurement of off mode
energy consumption while the battery
charger is connected to the power source.
Remove the battery from the charger, allow
the charger to operate for at least 30 minutes,
and record the power (i.e., watts) consumed
as the time series integral of the power
consumed over a 10-minute test period,
divided by the period of measurement, with
all manual on-off switches turned off. If the
battery charger does not have manual on-off
switches, record that the off mode
measurement is not applicable to this
product.
b. Off mode may also apply to products
with integral batteries. If the product uses a
cradle and/or adapter for power conversion
and charging, then ‘‘disconnecting the battery
from the charger’’ will require disconnection
of the end-use product, which contains the
batteries. The other enclosures of the battery
charging system will remain connected to the
main electricity supply, and off mode power
consumption will equal that of the cradle
and/or adapter alone.
c. If the product also contains integrated
power conversion and charging circuitry and
is powered through a detachable AC power
cord, then only the cord will remain
connected to mains, and off mode power
consumption will equal that of the AC power
cord (i.e., zero watts).
VerDate Nov<24>2008
20:53 Apr 01, 2010
Jkt 220001
d. Finally, if the product contains
integrated power conversion and charging
circuitry but is powered through a nondetachable AC power cord or plug blades,
then no part of the system will remain
connected to mains, and off mode
measurement is not applicable.
4. Amend appendix Z to subpart B of
part 430 by:
a. Revising paragraph 2(c).
b. Revising paragraphs 3(b) and 4(b).
The revisions read as follows:
Appendix Z to Subpart B of Part 430—
Uniform Test Method for Measuring the
Energy Consumption of External Power
Supplies
*
*
*
*
*
2. * * *
c. Active power (P) (also real power) means
the average power consumed by a unit. For
a two terminal device with current and
voltage waveforms i(t) and v(t) which are
periodic with period T, the real or active
power P is:
T
P=
*
*
*
1
v(t )i (t )dt
T∫
0
*
*
3. * * *
(b) Multiple-Voltage External Power
Supply. Unless otherwise specified,
measurements shall be made under test
conditions and with equipment specified
below.
(i) Verifying Accuracy and Precision of
Measuring Equipment
(A) Measurements of power 0.5 W or
greater shall be made with an uncertainty of
≤ 2% at the 95% confidence level.
Measurements of power less than 0.5 W shall
be made with an uncertainty of ≤ 0.01 W at
the 95% confidence level. The power
measurement instrument shall have a
resolution of:
(1) 0.01 W or better for measurements up
to 10 W;
(2) 0.1 W or better for measurements of 10
to 100 W; or
(3) 1 W or better for measurements over
100 W.
(B) Measurements of energy (Wh) shall be
made with an uncertainty of ≤ 2% at the 95%
confidence level. Measurements of voltage
and current shall be made with an
uncertainty of ≤ 1% at the 95% confidence
level. Measurements of temperature shall be
made with an uncertainty of ≤ 2 °C at the
95% confidence level.
(C) All equipment used to conduct the tests
must be selected and calibrated to ensure that
measurements will meet the above
uncertainty requirements. For suggestions on
measuring low power levels, see IEC 62301,
(Reference for guidance only, see § 430.4)
especially Section 5.3.2 and Annexes B and
D.
(ii) Setting Up the Test Room
All tests shall be carried out in a room with
an air speed immediately surrounding the
UUT of ≤ 0.5 m/s. The ambient temperature
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16985
shall be maintained at 25 °C ± 5 °C
throughout the test. There shall be no
intentional cooling of the UUT such as by use
of separately powered fans, air conditioners,
or heat sinks. The UUT shall be conditioned,
rested, and tested on a thermally nonconductive surface. A readily available
material such as Styrofoam will be sufficient.
(iii) Verifying the UUT’s Input Voltage and
Input Frequency
(A) If the UUT is intended for operation on
AC line-voltage input in the United States, it
shall be tested at 115 V at 60 Hz. If the UUT
is intended for operation on AC line-voltage
input but cannot be operated at 115 V at 60
Hz, it shall not be tested. The input voltage
shall be within ± 1% of the above specified
voltage.
(B) If the UUT is intended for operation
only on DC input voltage, it shall be tested
with one of the following input voltages: 12.0
V DC for products intended for automotive,
recreational vehicle, or marine use; 5.0 V DC
for products drawing power from a computer
USB port; or the midpoint of the rated input
voltage range for all other products. The
input voltage shall be within ± 1% of the
above specified voltage.
(C) If the input voltage is AC, the input
frequency shall be within ± 1% of the
specified frequency. The THD of the input
voltage shall be ≤ 2%, up to and including
the 13th harmonic. The crest factor of the
input voltage shall be between 1.34 and 1.49.
(D) If the input voltage is DC, the AC ripple
voltage (RMS) shall be:
(1) ≤ 0.2 V for DC voltages up to 10 V
(2) ≤ 2% of the DC voltage for DC voltages
over 10 V.
4. * * *
(b) Multiple-Voltage External Power
Supply—Power supplies must be tested with
the output cord packaged with the unit for
sale to the consumer, as it is considered part
of the unit under test. There are two options
for connecting metering equipment to the
output of this type of power supply: Cut the
cord immediately adjacent to the output
connector or attach leads and measure the
efficiency from the output connector itself. If
the power supply is attached directly to the
product that it is powering, cut the cord
immediately adjacent to the powered product
and connect output measurement probes at
that point. The tests should be conducted on
the sets of output wires that constitute the
output busses. If the product has additional
wires, these should be left electrically
disconnected unless they are necessary for
controlling the product. In this case, the
manufacturer shall supply a connection
diagram or test fixture that will allow the
testing laboratory to put the unit under test
into active mode.
(i) Standby-Mode and Active-Mode
Measurement—The measurement of the
multiple-voltage external power supply
standby mode (also no-load-mode) energy
consumption and active-mode efficiency
shall be as follows:
(A) Loading conditions and testing
sequence. (1) If the unit under test has onoff switches, all switches shall be placed in
the ‘‘on’’ position. Loading criteria for
multiple-voltage external power supplies
shall be based on nameplate output current
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and not on nameplate output power because
output voltage might not remain constant.
(2) The unit under test shall operate at 100
percent of nameplate current output for at
least 30 minutes immediately before
conducting efficiency measurements.
(3) After this warm-up period, the
technician shall monitor AC input power for
a period of 5 minutes to assess the stability
of the unit under test. If the power level does
not drift by more than 1 percent from the
maximum value observed, the unit under test
can be considered stable and measurements
can be recorded at the end of the 5-minute
period. Measurements at subsequent loading
conditions, listed in Table 1, can then be
conducted under the same 5-minute stability
guidelines. Only one warm-up period of 30
minutes is required for each unit under test
at the beginning of the test procedure.
(4) If AC input power is not stable over a
5-minute period, the technician shall follow
the guidelines established by IEC Standard
62301 for measuring average power or
accumulated energy over time for both input
and output.
(5) The unit under test shall be tested at
the loading conditions listed in Table 1,
derated per the proportional allocation
method presented in the following section.
TABLE 1—LOADING CONDITIONS FOR UNIT UNDER TEST
Loading
Loading
Loading
Loading
Loading
Condition
Condition
Condition
Condition
Condition
1
2
3
4
5
.................................................................................
.................................................................................
.................................................................................
.................................................................................
.................................................................................
(6) Input and output power measurements
shall be conducted in sequence from Loading
Condition 1 to Loading Condition 4, as
indicated in Table 1. For Loading Condition
5, the unit under test shall be placed in noload mode, any additional signal connections
to the unit under test shall be disconnected,
and input power shall be measured.
(B) Proportional allocation method for
loading multiple-voltage external power
supplies. For power supplies with multiple
voltage busses, defining consistent loading
criteria is difficult because each bus has its
own nameplate output current. The sum of
the power dissipated by each bus loaded to
its nameplate output current may exceed the
overall nameplate output power of the power
supply. The following proportional
allocation method must be used to provide
consistent loading conditions for multiplevoltage external power supplies. For
additional explanation, please refer to section
6.1.1 of the California Energy Commission’s
‘‘Proposed Test Protocol for Calculating the
Energy Efficiency of Internal Ac-Dc Power
Supplies Revision 6.2,’’ November 2007.
(1) Assume a multiple-voltage power
supply with N output busses, and nameplate
output voltages V1, * * *, VN, corresponding
output current ratings I1, * * *, IN, and a
nameplate output power P. Calculate the
derating factor D by dividing the power
supply nameplate output power P by the sum
of the nameplate output powers of the
individual output busses, equal to the
product of bus nameplate output voltage and
current IiVi, as follows:
D=
P
N
,
100% of Derated Nameplate Output Current ± 2%.
75% of Derated Nameplate Output Current ± 2%.
50% of Derated Nameplate Output Current ± 2%.
25% of Derated Nameplate Output Current ± 2%.
0%.
(2) If D ≥ 1, then loading every bus to its
nameplate output current does not exceed
the overall nameplate output power for the
power supply. In this case, each output bus
will simply be loaded to the percentages of
its nameplate output current listed in Table
1. However, if D < 1, it is an indication that
loading each bus to its nameplate output
current will exceed the overall nameplate
output power for the power supply. In this
case, and at each loading condition, each
output bus will be loaded to the appropriate
percentage of its nameplate output current
listed in Table 1, multiplied by the derating
factor D.
(C) Minimum output current requirements.
Depending on their application, some
multiple-voltage power supplies may require
a minimum output current for each output
bus of the power supply for correct
operation. In these cases, ensure that the load
current for each output at Loading Condition
4 in Table 1 is greater than the minimum
output current requirement. Thus, if the test
method’s calculated load current for a given
voltage bus is smaller than the minimum
output current requirement, the minimum
output current must be used to load the bus.
This load current shall be properly recorded
in any test report.
(D) Test loads. Active loads such as
electronic loads or passive loads such as
rheostats used for efficiency testing of the
unit under test shall be able to maintain the
required current loading set point for each
output voltage within an accuracy of ± 0.5
percent. If electronic load banks are used,
their settings should be adjusted such that
they provide a constant current load to the
unit under test.
(E) Efficiency calculation. Efficiency shall
be calculated by dividing the measured
active output power of the unit under test at
a given loading condition by the active AC
input power measured at that loading
condition. Efficiency shall be calculated at
each Loading Condition (1, 2, 3, and 4, in
Table 1) and be recorded separately.
(F) Power consumption calculation. Power
consumption of the unit under test at
Loading Conditions 1, 2, 3, and 4 is the
difference between the active output power
at that Loading Condition and the active AC
input power at that Loading Condition. The
power consumption of Loading Condition 5
(no-load) is equal to the AC active input
power at that Loading Condition.
(ii) Off Mode Measurement—If the
multiple-voltage external power supply unit
under test incorporates any on-off switches,
the unit under test shall be placed in off
mode and its power consumption in off mode
measured and recorded. The measurement of
the off mode energy consumption shall
conform to the requirements specified in
paragraph 4.(b)(i) of this appendix. Note that
the only loading condition that will be
measured for off mode is ‘‘Loading Condition
5’’ in paragraph 4.(b)(i)(A) of this appendix,
except that all manual on-off switches shall
be placed in the off position for the
measurement.
[FR Doc. 2010–6318 Filed 4–1–10; 8:45 am]
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Agencies
[Federal Register Volume 75, Number 63 (Friday, April 2, 2010)]
[Proposed Rules]
[Pages 16958-16986]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2010-6318]
[[Page 16957]]
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Part III
Department of Energy
-----------------------------------------------------------------------
10 CFR Part 430
Energy Conservation Program: Test Procedures for Battery Chargers and
External Power Supplies; Proposed Rule
Federal Register / Vol. 75 , No. 63 / Friday, April 2, 2010 /
Proposed Rules
[[Page 16958]]
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DEPARTMENT OF ENERGY
10 CFR Part 430
[Docket No. EERE-2009-BT-TP-0019]
RIN 1904-AC03
Energy Conservation Program: Test Procedures for Battery Chargers
and External Power Supplies
AGENCY: Office of Energy Efficiency and Renewable Energy, Department of
Energy.
ACTION: Notice of proposed rulemaking and public meeting.
-----------------------------------------------------------------------
SUMMARY: The U.S. Department of Energy (DOE) proposes major revisions
to its test procedures for battery chargers and external power
supplies. In particular, DOE proposes to insert a new active mode
energy consumption test procedure for battery chargers, to assist in
the development of energy conservation standards as directed by the
Energy Independence and Security Act of 2007. DOE also proposes to
amend portions of its existing standby and off mode battery charger
test procedure to shorten the measurement time. DOE is also considering
amending its existing active mode single-voltage external power supply
test procedure to permit testing of certain types of external power
supplies that the existing test procedure may be unable to test.
Additionally, DOE proposes to insert a new procedure to address
multiple-voltage external power supplies, which are not covered under
the current single-voltage external power supply test procedure.
Finally, DOE is announcing a public meeting to receive comment on the
issues presented in this notice of proposed rulemaking.
DATES: DOE will hold a public meeting in Washington, DC on Friday, May
7, 2010, beginning at 9 a.m. DOE must receive requests to speak at the
meeting before 4 p.m., Friday, April 23, 2010. DOE must receive a
signed original and an electronic copy of statements to be given at the
public meeting before 4 p.m., Friday, April 30, 2010.
DOE will accept comments, data, and information regarding this
notice of proposed rulemaking (NOPR) before or after the public
meeting, but no later than June 16, 2010. See Section V, ``Public
Participation,'' of this NOPR for details.
ADDRESSES: The public meeting will be held at the U.S. Department of
Energy, Forrestal Building, Room 8E-089, 1000 Independence Avenue, SW.,
Washington, DC 20585-0121. To attend the public meeting, please notify
Ms. Brenda Edwards at (202) 586-2945. Please note that foreign
nationals participating in the public meeting are subject to advance
security screening procedures, requiring a 30-day advance notice. If a
foreign national wishes to participate in the workshop, please inform
DOE of this fact as soon as possible by contacting Ms. Brenda Edwards
at (202) 586-2945 so that the necessary procedures can be completed.
Any comments submitted must identify the Battery Charger Active
Mode Test Procedure NOPR, and provide the docket number EERE-2009-BT-
TP-0019 and/or Regulation Identifier Number (RIN) 1904-AC03. Comments
may be submitted using any of the following methods:
Federal eRulemaking Portal: https://www.regulations.gov.
Follow the instructions for submitting comments.
E-mail: BC&EPS_Test_Proc@ee.doe.gov. Include the docket
number EERE-2009-BT-TP-0019 and/or RIN 1904-AC03 in the subject line of
the message.
Postal Mail: Ms. Brenda Edwards, U.S. Department of
Energy, Building Technologies Program, Mailstop EE-2J, 1000
Independence Avenue, SW., Washington, DC 20585-0121. Please submit one
signed paper original.
Hand Delivery/Courier: Ms. Brenda Edwards, U.S. Department
of Energy, Building Technologies Program, 6th Floor, 950 L'Enfant
Plaza, SW., Washington, DC 20024. Telephone: (202) 586-2945. Please
submit one signed paper original.
For detailed instructions on submitting comments and additional
information on the rulemaking process, see section V., ``Public
Participation,'' of this document.
Docket: For access to the docket to read background documents or
comments received, visit the U.S. Department of Energy, 6th Floor, 950
L'Enfant Plaza, SW., Washington, DC 20024, (202) 586-2945, between 9
a.m. and 4 p.m., Monday through Friday, except Federal holidays. Please
call Ms. Brenda Edwards at (202) 586-2945 for additional information
regarding visiting the Resource Room. Please note: DOE's Freedom of
Information Reading Room no longer houses rulemaking materials.
FOR FURTHER INFORMATION CONTACT: Mr. Victor Petrolati, U.S. Department
of Energy, Office of Energy Efficiency and Renewable Energy, Building
Technologies Program, EE-2J, 1000 Independence Avenue, SW., Washington,
DC 20585-0121. Telephone: (202) 586-4549. E-mail:
Victor.Petrolati@ee.doe.gov. In the Office of General Counsel, contact
Mr. Michael Kido, U.S. Department of Energy, Office of the General
Counsel, GC-72, 1000 Independence Avenue, SW., Washington, DC 20585.
Telephone: (202) 586-9507. E-mail: Michael.Kido@hq.doe.gov.
For additional information on how to submit or review public
comments and on how to participate in the public meeting, contact Ms.
Brenda Edwards, U.S. Department of Energy, Office of Energy Efficiency
and Renewable Energy, Building Technologies Program, EE-2J, 1000
Independence Avenue, SW., Washington, DC 20585-0121. Telephone: (202)
586-2945. E-mail: Brenda.Edwards@ee.doe.gov.
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Authority and Background
II. Summary of the Proposal
A. Battery Charger Active Mode Test Procedure
B. Review of Battery Charger and External Power Supply Standby
Mode and Off Mode Test Procedures
C. Review of Single-Voltage External Power Supply Test Procedure
D. Multiple-Voltage External Power Supply Test Procedure
III. Discussion
A. Effective Date for the Amended Test Procedures
B. Battery Charger Active Mode Test Procedure
1. Summary of the CEC Test Procedure
2. Scope
3. Definitions
(a) Deletions of Existing Definitions
(b) Revisions to Existing Definitions
(c) Additions of New Definitions
4. Test Apparatus and General Instructions
(a) Confidence Intervals
(b) Temperature
(c) AC Input Voltage and Frequency
(d) Charge Rate Selection
(e) Battery Selection
(f) Non-Battery Charging Functions
(g) Determining the Charge Capacity of Batteries With No Rating
5. Test Measurement
(a) Removing Inactive Mode Energy Consumption Test Apparatus and
Measurement
(b) Charge Test Duration
(c) Battery Conditioning
(d) Battery Preparation
(e) Reversed Testing Order
(f) End of Discharge for Other Chemistries
C. Review of Battery Charger and External Power Supply Standby
and Off Mode Test Procedures
D. Review of the Single-Voltage External Power Supply Test
Procedure
1. EPSs That Communicate With Their Loads
2. EPSs With Output Current Limiting
3. High-Power EPSs
4. Active Power Definition
E. Multiple-Voltage External Power Supply Test Procedure
[[Page 16959]]
F. Test Procedure Amendments Not Proposed in this Notice
1. Accelerating the Test Procedure Schedule
2. Incorporating Usage Profiles
3. Measuring Charger Output Energy
4. Alternative Depth-of-Discharge Measurement
IV. Regulatory Review
A. Executive Order 12866
B. National Environmental Policy Act
C. Regulatory Flexibility Act
D. Paperwork Reduction Act
E. Unfunded Mandates Reform Act of 1995
F. Treasury and General Government Appropriations Act, 1999
G. Executive Order 13132
H. Executive Order 12988
I. Treasury and General Government Appropriations Act, 2001
J. Executive Order 13211
K. Executive Order 12630
L. Section 32 of the Federal Energy Administration Act of 1974
V. Public Participation
A. Attendance at Public Meeting
B. Procedure for Submitting Requests To Speak
C. Conduct of Public Meeting
D. Submission of Comments
E. Issues on Which DOE Seeks Comment
1. BC Active Mode
2. Limiting the Scope of the Test Procedure
3. BCs for Golf Carts and Other Consumer Motive Equipment
4. Amendments to definitions
5. Selecting the Charge Rate for Testing
6. Selecting the Batteries for Testing
7. Non-Battery Charging Functions
8. Procedure for Determining the Charge Capacity of Batteries
With No Rating
9. Deletion of the Inactive Mode Energy Consumption Test
Procedure
10. Shortening the BC Charge and Maintenance Mode Test
11. Reversing Testing Order
12. End-of-Discharge Voltages for Novel Chemistries
13. Standby Mode and Off Mode Duration
14. Single-Voltage EPS Test Procedure Amendments To Accommodate
EPSs that Communicate With Their Loads
15. Further Single-Voltage EPS Test Procedure Amendments
16. Loading Conditions for Multiple-Voltage EPSs
VI. Approval of the Office of the Secretary
I. Authority and Background
Title III of the Energy Policy and Conservation Act (42 U.S.C. 6291
et seq.; EPCA or the Act) sets forth a variety of provisions designed
to improve energy efficiency. Part A of title III (42 U.S.C. 6291-6309)
establishes the ``Energy Conservation Program for Consumer Products
Other Than Automobiles,'' which covers consumer products and certain
commercial products (all of which are referred to below as ``covered
products''), including battery chargers (BCs) and external power
supplies (EPSs).
Under EPCA, the overall program consists essentially of the
following parts: Testing, labeling, and Federal energy conservation
standards. The testing requirements consist of procedures that
manufacturers of covered products must use to certify to the U.S.
Department of Energy (DOE) that their products comply with EPCA energy
conservation standards and to quantify the efficiency of their
products. Also, these test procedures must be used whenever testing is
required in an enforcement action to determine whether covered products
comply with EPCA standards.
Section 323 of EPCA (42 U.S.C. 6293) sets forth generally
applicable criteria and procedures for DOE's adoption and amendment of
such test procedures. It states, for example, that test procedures for
covered products should measure energy use, energy efficiency, or
annual operating cost during a period that is representative of typical
use. The test procedure should not be ``unduly burdensome.'' (42 U.S.C.
6293(b)(3)) In addition, consistent with 42 U.S.C. 6293(b)(2) and
Executive Order 12899, 58 FR 69681 (Dec. 30, 1993), if DOE determines
that a test procedure amendment is warranted, it must publish proposed
test procedures and offer the public an opportunity to present oral and
written comments on them, with a comment period of not less than 75
days. Finally, in any rulemaking to amend a test procedure, DOE must
determine ``to what extent the proposed test procedure would alter the
measured energy efficiency as determined under the existing test
procedure.'' (42 U.S.C. 6293(e)(1)) If DOE determines that the amended
test procedure would alter the measured efficiency of a covered
product, DOE must amend the applicable energy conservation standard
accordingly. (42 U.S.C. 6293(e)(2))
Relevant to today's notice, section 135 of the Energy Policy Act of
2005 (EPACT), Public Law 109-58, amended sections 321 and 325 of EPCA
by providing definitions for BCs and EPSs and directing the Secretary
to prescribe ``definitions and test procedures for the power use of
battery chargers and external power supplies.'' (42 U.S.C.
6295(u)(1)(A)) DOE complied with this requirement by publishing a test
procedure final rule, 71 FR 71340, on December 8, 2006 (EPACT 2005 En
Masse final rule). In that notice, DOE codified the test procedure for
BCs in appendix Y to subpart B of part 430 in title 10 of the Code of
Federal Regulations (CFR) (``Uniform Test Method for Measuring the
Energy Consumption of Battery Chargers''; hereafter referred to as
``appendix Y'') and the test procedure for EPSs in appendix Z to
subpart B of 10 CFR part 430 (``Uniform Test Method for Measuring the
Energy Consumption of External Power Supplies''; hereafter referred to
as ``appendix Z'').
On December 19, 2007, the Energy Independence and Security Act of
2007 (EISA 2007), Public Law 110-140, further amended sections 321,
323, and 325 of EPCA, prompting DOE to propose and promulgate
amendments to its test procedures for BCs and EPSs.
Section 301 of EISA 2007 amended section 321 of EPCA by modifying
definitions concerning EPSs. EPACT had amended EPCA to define an EPS as
``an external power supply circuit that is used to convert household
electric current into DC current or lower-voltage AC current to operate
a consumer product.'' \1\ (42 U.S.C. 6291(36)(A)) Section 301 of EISA
2007 further amended this definition by creating a subset of EPSs
called Class A EPSs. EISA 2007 defined this subset as those EPSs that,
in addition to meeting several other requirements common to all EPSs,
are ``able to convert to only 1 AC or DC output voltage at a time'' and
have ``nameplate output power that is less than or equal to 250
watts.'' \2\ (42 U.S.C. 6291(36)(C)(i))
---------------------------------------------------------------------------
\1\ The terms ``AC'' and ``DC'' refer to the polarity (i.e.,
direction) and amplitude of current and voltage associated with
electrical power. For example, a household wall socket supplies
alternating current (AC), which varies in amplitude and reverses
polarity. In contrast, a battery or solar cell supplies direct
current (DC), which is constant in both amplitude and polarity.
\2\ EISA 2007 defines a Class A EPS as an EPS that converts AC
line voltage to only 1 lower AC or DC output, is intended to be used
with an end-use product, is in a different enclosure from the end-
use product, is wired to the end-use product, and has rated output
power that is less than 250 watts. (42 U.S.C. 6291(36)(C)(i)).
---------------------------------------------------------------------------
Section 301 also amended EPCA to establish minimum standards for
these products, which became effective on July 1, 2008 (42 U.S.C.
6295(u)(3)(A)), and directed DOE to publish a final rule by July 1,
2011, to determine whether to amend these standards. (42 U.S.C.
6295(u)(3)(D)) Section 301 further directed DOE to issue a final rule
that prescribes energy conservation standards for BCs or determine that
no ``standard is technically feasible or economically justified.'' (42
U.S.C. 6295(u)(1)(E)(i)(II))
In satisfaction of this requirement, DOE is bundling BCs and Class
A EPSs together in a single rulemaking proceeding to consider
appropriate energy conservation standards for these products. DOE
published a notice of Public Meeting and Availability of Framework
Document for Battery Chargers and External Power Supplies on June 4,
2009. 74 FR 26816. DOE then
[[Page 16960]]
held a public meeting to receive comment on the framework document \3\
on July 16, 2009 (hereafter referred to as the framework document
public meeting). During this public meeting, DOE also received comments
on the BC active mode test procedure and other test procedure issues,
some of which will be discussed in today's notice.
---------------------------------------------------------------------------
\3\ ``Energy Conservation Standards Rulemaking for Battery
Chargers and External Power Supplies.'' May 2009. Available at:
https://www1.eere.energy.gov/buildings/appliance_standards/residential/pdfs/bceps_frameworkdocument.pdf.
---------------------------------------------------------------------------
Under Section 302 of EISA, Congress instructed DOE to review its
test procedures every seven (7) years. As needed, DOE must either amend
the test procedure to (1) Improve its measurement representativeness or
accuracy or (2) reduce its burden, or (3) determine that such
amendments are unnecessary. DOE considers this rulemaking to constitute
a 7-year review for both BC and EPS test procedures as required under
EPCA, as modified by section 302 of EISA. (42 U.S.C. 6293(b)(1)(A))
Because DOE's existing test procedures for BCs and EPSs were in place
on December 19, 2007, when the 7-year test procedure review provisions
of EPCA were enacted (42 U.S.C. 6293(b)(1)(A)), DOE would have to
review these test procedures by December 2014. But because DOE is
conducting this rulemaking, the Department has satisfied this review
requirement in advance of this date.
Section 309 of EISA further amended section 325(u)(1)(E) of EPCA,
instructing DOE to issue no later than two years after EISA's enactment
a final rule ``that determines whether energy conservation standards
shall be issued for external power supplies or classes of external
power supplies.'' (42 U.S.C. 6295(u)(1)(E)(i)(I)) However, as section
301 of EISA simultaneously set standards for Class A external power
supplies, DOE interprets sections 301 and 309 jointly as a requirement
to determine, no later than two years after EISA's enactment, whether
additional energy conservation standards shall be issued for EPSs that
are outside the scope of the current Class A standards, e.g., multiple-
voltage EPSs.
Finally, section 310 of EISA 2007 amended section 325 of EPCA to
establish definitions for active mode, standby mode, and off mode. (42
U.S.C. 6295(gg)(1)(A)) This section also directed DOE to amend its
existing test procedures by December 31, 2008, to measure the energy
consumed in standby mode and off mode for both BCs and EPSs. (42 U.S.C.
6295(gg)(2)(B)(i)) Further, it authorized DOE to amend, by rule, any of
the definitions for active, standby, and off mode (42 U.S.C.
6295(gg)(2)(A)) The Department presented its then-proposed amendments
during a public meeting on September 12, 2008 (hereafter referred to as
the standby and off mode test procedure public meeting) and published
them in the Test Procedures for Battery Chargers and External Power
Supplies (Standby Mode and Off Mode) Final Rule on March 27, 2009. 74
FR 13318.
Today's notice proposes (1) the adoption of new test procedures for
the active mode of BCs and all modes of multiple-voltage EPSs and (2)
the modification of existing parts of the BC and EPS test procedures
(e.g., BC standby and off mode test duration). In doing so, it proposes
to amend both appendices Y and Z in multiple places. Furthermore,
although DOE proposes to retain the current language of certain
sections of appendices Y and Z, in selecting proposed amendments for
inclusion in today's notice, DOE considered all aspects of the existing
BC and EPS test procedures. Nonetheless, DOE seeks comment on the
entirety of the BC and EPS test procedure to ensure that no additional
amendments are needed at this time to further improve the procedures'
representativeness or reduce its burden.
In the absence of comments on issues beyond those discussed in
today's notice, DOE expects to issue a final rule adopting these
proposals in a timely manner. In this case, DOE would expect this
rulemaking to satisfy the 7-year review requirement and would not
expect any further review of the test procedures until 7 years after
the effective date of the proposals in this notice--i.e., no sooner
than 2017.
To the extent that DOE receives comments on issues beyond those
discussed in today's notice, DOE may address these comments in a
separate test procedure rulemaking, which would allow DOE to finalize
today's proposed BC active mode test procedure in time to support the
corresponding standards rulemaking but allow sufficient time to take
into consideration all comments from interested parties as required by
the 7-year review provisions of 42 U.S.C. 6293(b)(1)(A).
II. Summary of the Proposal
In this notice of proposed rulemaking (NOPR), DOE proposes to:
(1) Insert a new test procedure to measure the energy consumption
of BCs in active mode to assist in the development of energy
conservation standards;
(2) Amend the BC test procedure to decrease the testing time of BCs
in standby and off modes;
(3) Potentially amend the single-voltage EPSs test procedure to
accommodate EPSs with Universal Serial Bus (USB) outputs and others
that may not currently be tested in accordance with the test procedure;
and
(4) Insert a new test procedure for multiple-voltage EPSs, a type
of non-Class A EPS that DOE will evaluate in the non-Class A
determination analysis.
Table 1 lists the sections of 10 CFR part 430 potentially affected
by the amendments proposed in this NOPR. The left-hand column in the
table cites the locations of the potentially affected CFR provisions,
while the right-hand column lists the proposed changes.
Table 1--Summary of Proposed Changes and Affected Sections of 10 CFR
Part 430
------------------------------------------------------------------------
Summary of proposed
Existing section in 10 CFR Part 430 modifications
------------------------------------------------------------------------
Section 430.23 of Subpart B--Test Modify `(aa) battery
procedures for the measurement of charger' to include energy
energy and water consumption. consumption in active mode.
Appendix Y to Subpart B of Part 430-- Renumber the existing
Uniform Test Method for Measuring the sections to ease referencing
Energy Consumption of Battery Chargers. and use by testing
technicians.
1. Scope........................... Limit scope to only
include BCs intended for
operation in the United
States.
[[Page 16961]]
2. Definitions..................... Add definitions for:
[cir] Active power or real
power (P).
[cir] Ambient temperature.
[cir] Apparent power (S).
[cir] Batch charger.
[cir] Battery rest period.
[cir] C-rate.
[cir] Crest factor.
[cir] Equalization.
[cir] Instructions or
manufacturer's instructions.
[cir] Measured charge capacity.
[cir] Power factor.
[cir] Rated battery voltage.
[cir] Rated charge capacity.
[cir] Rated energy capacity.
[cir] Total harmonic distortion
(THD).
[cir] Unit under test (UUT).
Remove definitions
for:
[cir] Accumulated nonactive
energy.
[cir] Energy ratio or
nonactive energy ratio.
Modify definitions
for:
[cir] Active mode.
[cir] Multi-port charger.
[cir] Multi-voltage a la
carte charger.
[cir] Standby mode.
3. Test Apparatus and General Insert apparatus and
Instructions. instructions to measure energy
consumption in active mode.
4. Test Measurement................ Insert procedures to
measure energy consumption in
active mode.
Modify 4(c) to change
standby mode measurement time.
Modify 4(d) to change
off mode measurement time.
Appendix Z to Subpart B of Part 430--
Uniform Test Method for Measuring the
Energy Consumption of External Power
Supplies.
1. Scope........................... No change.
2. Definitions..................... Modify definition of
active power.
3. Test Apparatus and General Modify 3(b) to
Instructions. accommodate multiple-voltage
EPSs.
4. Test Measurement................ Potentially modify
4(a) to accommodate EPSs that
communicate with the load,
perform current limiting, or
have output power greater than
250 watts.
Modify 4(b) to
accommodate multiple-voltage
EPSs.
------------------------------------------------------------------------
In developing today's proposed test procedure amendments, DOE
considered comments received from interested parties following the
standby and off mode test procedure and framework document public
meetings. Numerous comments dealt with testing new modes. In order to
incorporate such changes, DOE reviewed the existing test procedures for
BCs and EPSs, and found that, with some modifications, they could be
used as a basis for updating DOE's test procedures. This issue is
discussed in greater detail later in this notice.
DOE also examined whether the proposed amendments to its test
procedures would significantly change the measured energy consumption
or efficiency of the BC or EPS. This question is particularly important
for Class A EPSs, which are subject to the EISA minimum efficiency
standard that took effect on July 1, 2008. (42 U.S.C. 6295(u)(3)(A))
The amendments under consideration to the single-voltage EPS test
procedure (used to test compliance with Class A EPS standards) would
affect the measured efficiency of EPSs with USB output and others that
communicate with their loads--the subset of Class A EPSs to which these
amendments would apply.\4\ As described in section III.D., these
amendments are presented in today's notice because of DOE's concern
that the current single-voltage EPS test procedure may not measure the
efficiency of these EPSs in a manner representative of their typical
use, resulting in a lower measured efficiency than achievable under
typical operating conditions. Because the single voltage test procedure
amendments discussed in section III.D. would modify the test conditions
to make them more representative of typical use, the measured
efficiency of these EPSs would likely increase. Nonetheless, DOE does
not expect any commensurate increase in the standards level for these
EPSs. EPSs that communicate with their loads should be held to the same
standard as the remainder of EPSs, which do not communicate with their
loads, as long as they are measured in a representative fashion.
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\4\ The term ``communicating'' with a load refers to an EPS's
ability to identify or otherwise exchange information with its load
(i.e., the end-use product to which it is connected). While most
EPSs provide power at a fixed output voltage regardless of what load
is connected to their outputs, some EPSs will only provide power
once they have ``communicated'' with the load and identified it as
the intended load.
---------------------------------------------------------------------------
The remaining amendments included in today's notice, if adopted,
would have the following impacts on measured energy consumption or
efficiency:
(1) The BC active mode test procedure amendment would change the
measured energy consumption of BCs by eliminating the nonactive energy
ratio metric and replacing it with a new metric that measures energy
consumption in active mode;
(2) The standby and off mode test procedure amendment would not
change the measured energy consumption of BCs or EPSs; and
[[Page 16962]]
(3) The multiple-voltage EPS amendment would insert a new test
procedure for these products,
A. Battery Charger Active Mode Test Procedure
The current DOE BC test procedure, first created by the EPACT 2005
En Masse final rule, 71 FR 71340, and amended by the standby and off
mode final rule, 74 FR 13318, does not measure BC energy consumption in
all modes. Instead, it excludes the energy consumed by the BC while
charging a battery. The procedure measures energy consumption only in
maintenance, standby (no battery), and off modes, when the battery has
either been fully charged or removed from the BC.
The BC active mode test procedure proposal in today's notice, if
adopted, would remove the inactive mode measurement (section 4(a) of
appendix Y--which is a composite of different operational modes that
would be measured separately under today's proposal), add active mode
measurement to section 4(b), amend the scope, definitions, and test
apparatus and general instructions (sections 1, 2, and 3) in support of
the new active mode test procedure, as well as rearrange and renumber
the sections to ease referencing and use by testing technicians. The
active mode amendment is based on the optional battery charger system
test procedure adopted by the California Energy Commission (CEC),\5\
but has been modified to decrease testing burden (e.g., by considering
a shorter test period and more efficient use of equipment) and increase
clarity (e.g., by dividing complex procedures into discrete steps).
These and other details of the proposal are discussed further in
section III.B.
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\5\ Ecos Consulting, Electric Power Research Institute (EPRI)
Solutions, Southern California Edison (SCE). ``Energy Efficiency
Battery Charger System Test Procedure.'' Version 2.2. November 12,
2008. https://www.energy.ca.gov/appliances/2008rulemaking/2008-AAER-1B/2008-11-19_BATTERY_CHARGER_SYSTEM_TEST_PROCEDURE.PDF.
---------------------------------------------------------------------------
B. Review of Battery Charger and External Power Supply Standby Mode and
Off Mode Test Procedures
DOE addressed the EPCA requirements to prescribe definitions and
test procedures for measuring the energy consumption of EPSs and BCs in
standby and off modes (42 U.S.C. 6298(gg)(A) and (B)) in the Test
Procedures for Battery Chargers and External Power Supplies (Standby
Mode and Off Mode) Final Rule. 74 FR 13318. This final rule
incorporated standby and off mode measurements as well as updated
definitions into appendices Y and Z.
In today's notice, DOE proposes amending the BC test procedure to
require the use of a 30-minute warm-up period followed by a 10-minute
measurement period. Currently, the DOE test procedure requires a 1-hour
measurement period. This amendment would harmonize DOE's standby and
off mode measurement for BCs with that contained in section IV of part
1 of the CEC BC test procedure. DOE anticipates that harmonizing its
procedure with the CEC BC test procedure will produce a test procedure
that decreases the testing burden on manufacturers while preserving
testing accuracy. No changes are proposed to the standby and off mode
test procedures for EPSs. Detailed discussion of the changes under
consideration can be found in section III.C., below.
C. Review of Single-Voltage External Power Supply Test Procedure
DOE is also considering amending the test procedure for single-
voltage EPSs to accommodate several classes of EPSs that cannot be
tested in a representative or repeatable manner under the current test
procedure. These EPSs include (1) Those that communicate with their
loads through USB and other protocols,\6\ (2) limit their output
current below the maximum listed on their nameplate, and (3) have
output power in excess of 250 watts. However, because these EPSs do not
exist in significant numbers in the market, DOE has not been able to
analyze them in depth and develop a general approach to testing them
under the single-voltage EPS test procedure. Therefore, DOE will only
be presenting the general outline of the test procedure changes under
consideration, and will proceed in developing and promulgating a
procedure covering these EPSs if it receives comments from interested
parties verifying the approaches presented (e.g., custom test fixtures
in the case of EPSs that communicate with their loads). The three types
of EPSs that could be affected are briefly described below, while the
test procedure changes under consideration can be found in section
III.D.
---------------------------------------------------------------------------
\6\ Some EPSs feature circuitry that allows them to communicate
with their loads. This is used to tailor operation to the needs of
the load as well as prevent use with incompatible loads.
---------------------------------------------------------------------------
USB-Based EPSs
USB EPSs typically power portable electronic products such as
cellular telephones and portable media players that frequently receive
power and data from a personal computer through its USB port. In
contrast to most EPSs, which only provide one pair of output conductors
(for power), the USB interface provides two pairs--for data and power,
respectively. Although DOE's current single-voltage EPS test procedure
accommodates testing single-voltage EPSs that have more than one pair
of output conductors, it may not result in measurements representative
of typical use if the other pairs of conductors are necessary for the
specified operation of the EPS.
EPSs That Communicate With Loads
In addition to USB-based EPSs, other EPSs exist that also
communicate with loads (e.g., notebook computers) using proprietary
protocols. To address these designs, DOE is considering amending the
single-voltage EPS test procedure to permit communication between the
EPS and the load during testing. Any changes to the EPS test procedure
to address this issue would affect only USB-compliant EPSs and other
EPSs that cannot operate in a representative fashion without
communication with the load. Additional details regarding this possible
change are presented in section III.D.1., below.
Output Current Limiting EPSs
Similarly, DOE has encountered EPSs that may not be tested due to
``output current limiting,'' i.e., a mode of operation in which the EPS
significantly lowers its output voltage once an internal limit on the
output current has been exceeded. Although all EPSs limit their output
current to provide additional safety during short-circuit conditions,
some EPSs have been found to limit current to a value below the maximum
specified on their nameplate. Because DOE's single-voltage EPS test
procedure does not provide for this possibility, DOE is considering
adding language specifying the correct loading points in this case. The
changes under consideration are detailed in section III.D.2.
EPS with Nameplate Output Exceeding 250 Watts
Finally, the current DOE single-voltage EPS test procedure may not
sufficiently accommodate the testing of single-voltage EPSs with
nameplate output power greater than 250 watts. In contrast to EPSs with
output power less than 250 watts, high-power EPSs may have several
maximum output currents, something the test procedure does not take
into consideration. DOE is therefore considering clarifying the current
regulatory language to account for this configuration. The changes
under
[[Page 16963]]
consideration are detailed in section III.D.3.
D. Multiple-Voltage External Power Supply Test Procedure
Section 309 of EISA amended section 325 of EPCA by directing DOE to
conduct a determination analysis for EPSs such as those EPSs equipped
with multiple simultaneous output voltages. DOE is not aware of any
existing test procedure developed specifically to measure the
efficiency or energy consumption of multiple-voltage EPSs. To develop
such a procedure, DOE reviewed related test procedures currently in use
and proposed a test procedure for multiple-voltage EPSs based on the
Environmental Protection Agency (EPA) single-voltage EPS \7\ and
internal power supply (IPS) \8\ test procedures. 73 FR 48054. In
today's notice, DOE is proposing a test procedure generally consistent
with its August 2008 proposal, but with some changes to accommodate the
concerns of interested parties.
---------------------------------------------------------------------------
\7\ ``Test Method for Calculating the Energy Efficiency of
Single-Voltage External Ac-Dc and Ac-Ac Power Supplies,'' August 11,
2004, previously incorporated by reference into appendix Y. https://www.energystar.gov/ia/partners/prod_development/downloads/power_supplies/EPSupplyEffic_TestMethod_0804.pdf.
\8\ ``Proposed Test Protocol for Calculating the Energy
Efficiency of Internal Ac-Dc Power Supplies, Rev. 6.4.3,'' October
26, 2009. https://efficientpowersupplies.epri.com/pages/Latest_Protocol/Generalized_Internal_Power_Supply_Efficiency_Test_Protocol_R6.4.3.pdf.
---------------------------------------------------------------------------
Incorporating this amendment into the EPS test procedure would
enable DOE to evaluate power consumption for multiple-voltage EPSs in
all modes of operation: active, standby (i.e., no-load), and off. A
detailed discussion of DOE's proposed test procedure for multiple-
voltage EPSs can be found in section III.E., below.
III. Discussion
A. Effective Date for the Amended Test Procedures
If adopted, the amendments proposed today would become effective 30
days after the publication of the final rule. As of this effective
date, manufacturers (and DOE) would be required to use the amended
appendices when testing to determine if BCs and EPSs comply with energy
conservation standards. In addition, any representations made regarding
energy use or the cost of energy use for such products manufactured on
or after the effective date would have to be based on the amended test
procedures in appendices Y and Z.
However, absent new standards, only the amendments to the single-
voltage EPS test procedure would be binding after the effective date,
since DOE does not yet have standards for non-Class A EPSs or BCs. DOE
has initiated work on standards for non-Class A EPSs and BCs, with a
framework document published on June 4, 2009. The amendments to the BC
and non-Class A test procedures would become binding following
publication of a final rule that establishes these standards.
B. Battery Charger Active Mode Test Procedure
The BC test procedure was inserted into appendix Y by the EPACT
2005 En Masse final rule, 71 FR 71368, and amended by the standby and
off mode final rule 74 FR 13334. It is composed of four parts: (1)
Scope, (2) definitions, (3) test apparatus and general instructions,
and (4) test measurement. The test measurement section is further
subdivided into:
(a) Inactive mode energy consumption measurement,\9\ which
incorporates by reference section 5 of the EPA ENERGY STAR BC test
procedure \10\;
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\9\ The inactive mode energy consumption consists of the energy
measured over 36 hours in maintenance mode, followed by 12 hours in
standby (no-battery) mode, with the possibility of abbreviating the
measurement to 6 hours and 1 hour, respectively.
\10\ Environmental Protection Agency (EPA). ``Test Methodology
For Determining the Energy Performance of Battery Charging
Systems.'' December 2005. https://www.energystar.gov/ia/partners/prod_development/downloads/Battery_Chargers_Test_Method.pdf.
---------------------------------------------------------------------------
(b) Active mode energy consumption measurement, which is currently
reserved;
(c) Standby mode energy consumption measurement; and
(d) Off mode energy consumption measurement.
During the standby and off mode test procedure rulemaking, numerous
interested parties commented that the current DOE test procedure is
insufficient as a basis for the development of energy conservation
standards, as it does not measure energy consumption during active
(charge) mode. Many of these interested parties also recommended that
DOE adopt the optional BC test procedure then under consideration in
draft form at the CEC. As mentioned in the standby and off mode test
procedure final rule, DOE was unable to act on these comments, as it
had not proposed any active mode changes in the standby and off mode
test procedure NOPR, 73 FR 48054 (August 15, 2008). 74 FR 13322.
On December 3, 2008, CEC adopted version 2.2 of the test procedure
developed by Ecos, EPRI Solutions, and SCE, as an optional test
procedure for the measurement of BC energy consumption in charging
(active), maintenance, no-battery (standby), and off modes. The test
procedure was incorporated by reference into section 1604(w) of title
20 of the California Code of Regulations,\11\ alongside the DOE test
procedure from appendix Y.
---------------------------------------------------------------------------
\11\ California Energy Commission (CEC), ``2009 Appliance
Efficiency Regulations,'' August 2009.
---------------------------------------------------------------------------
In its framework document, DOE mentioned its desire to amend the BC
test procedure in appendix Y to measure energy consumption in each of
the modes of operation of a BC (including active mode). During and
after the framework document public meeting, interested parties
expressed their general desire for DOE to adopt the CEC test procedure
as the Federal test procedure for measuring the active mode energy
consumption of BCs. In particular, Pacific Gas and Electric (PG&E),
CEC, and Appliance Standards Awareness Project (ASAP) commented that
DOE should expedite the rulemaking for an active mode test procedure,
harmonizing with the CEC BC test procedure. (Pub. Mtg. Tr., No. 14 at
pp. 40-41,\12\ PG&E et al., No. 20 at p. 7,\13\ CEC et al., No. 19 at
p. 1 \14\). The
[[Page 16964]]
Association of Home Appliance Manufacturers (AHAM) similarly requested
that DOE harmonize its test procedure for battery chargers with other
jurisdictions, but consider changes in methodology where appropriate.
(AHAM, No. 16 at p. 2)
---------------------------------------------------------------------------
\12\ A notation in the form ``Pub. Mtg. Tr., No. 14 at pp. 40-
41'' identifies an oral comment that DOE received during the July
16, 2009, framework document public meeting. This comment was
recorded in the public meeting transcript in the docket of the BC
and EPS energy conservation standards rulemaking (Docket No. EERE-
2008-BT-STD-0005, RIN 1904-AB57), maintained in the Resource Room of
the Building Technologies Program and available at https://www1.eere.energy.gov/buildings/appliance_standards/residential/pdfs/bceps_standards_meeting_transcript.pdf. This particular
notation refers to a comment (1) recorded in document number 14,
which is the public meeting transcript filed in the docket, and (2)
appearing on pages 40-41 of document number 14.
\13\ A notation in the form ``PG&E et al., No. 20 at p. 7''
identifies a written comment that DOE has received and included in
the docket of the BC and EPS energy conservation standards
rulemaking (Docket No. EERE-2008-BT-STD-0005, RIN 1904-AB57). This
comment was submitted by Pacific Gas and Electric Company, Southern
California Edison Design & Engineering Services, Southern California
Gas Company San Diego Gas and Electric Company, Appliance Standards
Awareness Project, and American Council for an Energy-Efficient
Economy. For referencing purposes, throughout this notice, comments
submitted from these groups will be referred to as ``PG&E et al.''
This particular notation refers to (1) A comment submitted by
Pacific Gas and Electric (PG&E) et al., (2) in document number 20 in
the docket, and (3) appearing on page 7 of document number 20.
\14\ This comment was submitted by California Energy Commission,
Pacific Gas and Electric Company, Southern California Edison Design
& Engineering Services, Southern California Gas Company, San Diego
Gas and Electric Company, American Council for an Energy-Efficient
Economy, Appliance Standards Awareness Project, Consumer Federation
of America, National Consumer Law Center, on behalf of its low-
income clients, Midwest Energy Efficiency Alliance, Northwest Power
and Conservation Council, Southeast Energy Efficiency Alliance, and
Southwest Energy Efficiency Project. For referencing purposes,
throughout this notice, comments submitted from these groups will be
referred to as ``CEC et al.''
---------------------------------------------------------------------------
DOE researched existing worldwide test procedures for measuring BC
energy consumption in active mode and found that there are currently
three test procedures for measuring the energy consumption of consumer
battery chargers: (1) The EPA ENERGY STAR BC test procedure, (2) the
Canadian Standards Association (CSA) C381.2 test procedure,\15\ and (3)
the CEC test procedure.\5\ No energy efficiency standards-setting or
promoting organizations in Europe, Australia, or China have developed
or adopted additional BC test procedures.
---------------------------------------------------------------------------
\15\ Canadian Standards Association (CSA). C381.2-08. ``Test
Method for Determining the Energy Efficiency of Battery-Charging
Systems.'' November 2008.
---------------------------------------------------------------------------
The EPA ENERGY STAR test procedure was adopted by ENERGY STAR in
2005 and has remained unchanged since then. This is the same test
procedure incorporated by reference by DOE into sections 3 and 4(a) of
appendix Y by the EPACT 2005 En Masse final rule, 71 FR 71340. Although
it has been used to test numerous BCs (over 135 BCs qualified for the
ENERGY STAR mark following testing in accordance with the test
procedure),\16\ this test procedure does not measure energy consumption
of these products in active mode.
---------------------------------------------------------------------------
\16\ EPA ENERGY STAR. ``Qualified Product (QP) List for ENERGY
STAR Qualified Battery Charging Systems .'' October 1, 2009.
Available at: https://www.energystar.gov/ia/products/prod_lists/BCS_prod_list.pdf.
---------------------------------------------------------------------------
Similarly, the CSA 381.2 test procedure, adopted in 2008, does not
measure BC active mode consumption. Instead, the procedure relies on
the same inactive mode energy consumption measurement as the EPA ENERGY
STAR BC test procedure and the current DOE test procedure.
The CEC test procedure, in contrast, includes active mode energy
consumption through its 24-hour active and maintenance mode test. This
test procedure was developed over six years through a collaborative
process between energy efficiency advocates and industry experts,
including multiple meetings and revisions (PG&E, No. 13 at p. 2). The
result, according to PG&E, has been a test procedure that applies to
the full spectrum of consumer battery chargers, regardless of input
voltage (AC or DC), battery chemistry, and battery type (detachable or
integral). PG&E provided test results from the application of the test
procedure to over 142 consumer BCs (PG&E, No. 13 at p. 6).\17\
---------------------------------------------------------------------------
\17\ The above discussion applies to part 1 of the CEC test
procedure; in addition, the test procedure also includes a part 2,
which applies to larger (greater than 2000 watt output) BCs intended
for transport and industrial applications.
---------------------------------------------------------------------------
DOE has conducted further tests using this procedure and considers
its measurement metrics, accuracy, and variability to be appropriate
for the product being tested. Consequently, DOE is proposing to adopt
part 1 of the CEC test procedure (for consumer products with input
power under 2 kilowatts) to measure (1) BC energy consumption in active
and maintenance modes and (2) the amount of energy recovered from the
battery during discharge. DOE would, however, make several
modifications to constrain its application to BCs sold in the United
States, improve its clarity, and decrease its testing burden. DOE
expects the resulting test procedure, explained in detail below, to
produce equivalent results as the test procedure adopted by the CEC,
while reducing the required technician and equipment time to perform
the tests.
Finally, although part 1 of the CEC test procedure also contains
instructions for measuring energy consumption in standby and off modes,
DOE previously adopted standby and off mode test procedures in its
March 2009 final rule. 74 FR 13334. Today's proposal retains these test
procedures, which would be incorporated into sections 4(c) and 4(d) of
appendix Y, and be modified as described in section III.B, in lieu of
adopting their equivalents from the CEC test procedure (part 1, section
IV). A summary of the CEC test procedure follows, along with specific
modifications that DOE would make prior to incorporation in appendix Y.
As with all other sections in this proposal, DOE seeks comment
regarding all aspects of its proposed approach.
1. Summary of the CEC Test Procedure
The lengthy stakeholder consultation process conducted by the CEC
led to the development of a test procedure for measuring the energy
consumption of both consumer (part 1) and industrial (part 2)
chargers.\18\ Both parts of the test procedure measure the input energy
to the battery charger when recharging a battery that had previously
been conditioned (if necessary) and discharged to a specified depth.
(Part 2 also requires measurement of the charger output energy.) Both
parts of the test procedure then require measurement of the energy
recoverable from the battery during discharge. Finally, the test
procedure requires measurement of the charger input power with (1) The
battery fully charged and connected to the charger (maintenance mode),
(2) the battery removed from the charger (standby mode), and (3) the
battery removed from the charger and the charger turned off, if a
manual on-off switch is present (off mode). The number of tests, their
duration, and other specifics vary between the two parts and also from
charger to charger, depending on its capabilities.
---------------------------------------------------------------------------
\18\ Part 2 of the CEC test procedure also applies to BCs for
golf carts and other motive equipment that DOE considers to be
consumer products. This issue is discussed further in section
III.B.2.
---------------------------------------------------------------------------
The test procedure provides a set of definitions needed to test a
wide variety of BCs. While some of these definitions are necessary for
testing the larger industrial chargers, others are used in both parts
of the test procedure and provide additional specificity beyond the
definitions currently incorporated in section 2 of appendix Y.
Part 1 of the test procedure continues with specification of the
test conditions in section I. Like the test conditions section of the
EPA BC test procedure (which is incorporated into section 3 of appendix
Y), this section of the CEC test procedure sets a variety of
requirements, including limits on the input voltage to the charger, the
speed and temperature of the air surrounding the unit under test (UUT),
and measurement precision and accuracy. The AC input voltage waveform
characteristics and ambient airspeed and temperature requirements of
the CEC test procedure are equivalent to those of the EPA test
procedure. The remaining requirements are stricter, however, specifying
tighter limits on some parameters (e.g., measurement resolution, etc.)
and limits on additional parameters that may affect measurement results
(e.g., uncertainty, materials on which the BC may rest, characteristic
of input voltage waveform for DC chargers, etc.). These tighter
specifications on testing conditions should result in a more repeatable
test procedure.
Following the test condition section, the CEC test procedure
proceeds to specify the selection and setup of the battery and charger
in section II. The age of the UUT is specified, as in the EPA test
procedure. However, the CEC test procedure also specifies the mode of
operation of the BC for chargers with several charge modes and/or
additional functionality. Finally, the CEC test procedure specifies
which batteries
[[Page 16965]]
should be used for the test, how to access their terminals, and how to
estimate the energy capacity (used later in the test procedure to
calculate the discharge rate) of the battery in case the battery is not
labeled. The battery selection procedure is particularly helpful when
testing BCs not packaged with batteries. Again, these additional
specifications allow the test procedure to return repeatable results
when testing a wider variety of BCs beyond those included in the EPA
ENERGY STAR program.
Once the BC has been set to the correct mode or modes and the test
battery or batteries have been identified, the measurements can begin.
The measurement instructions are contained in section III of part 1,
and specify how to condition, prepare, rest, charge, and discharge the
battery, as well as which quantities to measure during each of these
steps. Section III.A requires the tester to condition nickel-based
batteries that have not been previously tested by charging them three
times and discharging twice. This step is necessary because nickel-
based batteries must be cycled several times before their capacity
stabilizes and the test results become representative of typical use.
The next step, preparation, consists of a controlled discharge to the
end-of-discharge voltage. This step ensures that the battery has been
fully discharged and that the energy consumed by the charger as it
takes the battery from a fully discharged to a fully charged state can
be compared to the energy recovered from the battery. Finally, the
battery is rested, allowing it to return to the ambient temperature.
Since many battery parameters depend on temperature, this step further
improves the repeatability of the test procedure. All three of these
initial steps are required for ensuring the repeatability of the test
procedure, and are incorporated into today's proposal, with the minor
modifications presented in sections III.B.5.(c) and III.B.5.(d) of this
notice.
Section III of part 1 of the CEC test procedure requires measuring
the energy consumed by the charger (as an integral of input power
samples) when recharging the fully discharged and rested battery, but
with any special charging functions (e.g., equalization) turned off.
This requirement is a significant departure from the EPA test procedure
because the EPA procedure does not record the energy consumed during
charging. The CEC test procedure also requires testers to record
further parameters such as temperature, power factor, and current crest
factor.
The CEC test procedure also specifies that the test must run for 24
hours or longer, as required by the manufacturer or as determined by
the tester through observation of the charger (see section II.E of the
part 1). Although BCs work at different rates, the CEC test procedure
subjects them all to a full 24-hour charge and maintenance test. This
is done to (1) obtain a uniform metric for comparisons and (2) increase
the likelihood that the input power to the charger measured at the end
of the 24-hour period is representative of the maintenance-mode power
usage that a user will encounter when he or she leaves a battery
connected to the charger for an extended period of time, which is the
case for BCs used in handheld vacuum cleaners and cordless telephones,
among others. While DOE believes these procedural requirements have
merit, DOE seeks comment from interested parties on whether it is
possible to shorten the measurement period that the CEC procedure
currently requires while preserving the accuracy and completeness of
that procedure's measurements. This method is described further in
section III.B.5.(b) of this notice.
Finally, section IV of part 1 of the CEC test procedure describes
the no-battery (standby) and off mode tests, while section V specifies
the reporting requirements. Because DOE has already adopted standby and
off mode test procedures for battery chargers, and because it specifies
reporting requirements separately in section 430.22, it is not
proposing today to incorporate these sections of the CEC test procedure
into appendix Y.
Part 2 of the CEC test procedure follows a similar structure to
part 1, but adds requirements to measure the output of the charger,
test the charger with the battery at three different depths-of-
discharge, and ensure charger-test battery compatibility, among others.
These requirements may be needed to fully characterize the energy
consumption of large lead-acid BCs for industrial applications;
however, because DOE's current scope covers chargers for consumer
products, DOE focused primarily on part 1, though the differences
between the two parts are discussed in further detail in III.B.2. of
this notice.
As the above summary shows, the CEC test procedure is a complete
and detailed energy efficiency test procedure that can serve as a basis
for a DOE test procedure. The steps outlined above contribute to the
accurate measurement of the energy efficiency of battery chargers and
have been incorporated into today's proposal, except where a less
burdensome or more accurate alternative exists. These departures are
presented in more detail in the subsequent sections.
2. Scope
The scope of the current DOE test procedure encompasses all
BCs,\19\ regardless of input voltage. However, following the framework
document public meeting, a member company of the Information Technology
Industry (ITI) Council submitted a comment requesting that DOE limit
testing to U.S. line-voltage AC input (115 volts at 60 hertz).\20\ (ITI
member,\21\ No. 17 at p. 1)
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\19\ ``The term `battery charger' means a device that charges
batteries for consumer products, including battery chargers embedded
in other consumer products. (42 U.S.C. 6291(32))
\20\ AC line voltage in the U.S. is nominally 120 volts at 60
hertz. However, several international test procedures specify
testing at 115 volts, as that test condition will also be applicable
to devices used in several South and Central American countries,
where the AC line voltage is nominally 110 volts at 60 hertz.
\21\ ITI submitted comments on behalf of one of its member
companies, who wishes to remain anonymous. The comments submitted do
not reflect the opinion of ITI.
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Limiting the scope of the test procedure to encompass BCs with DC
or U.S. line-voltage AC input would ensure that all consumer battery
chargers intended for use in the U.S. will be covered, while preventing
unnecessary testing of industrial BCs or consumer BCs intended for use
outside of the U.S. Such a modification to the scope would also be
consistent with DOE's treatment of EPSs, which are not only defined as
a circuit ``used to convert household [line-voltage AC] electric
current'' in the statute (42 U.S.C. 6291(36)), but are also tested at
115 volts at 60 hertz, as specified in section 3 of appendix Z part 430
of title 10 of the CFR.
This limitation on input voltage would differentiate the proposed
scope from that in the CEC BC test procedure. The proposed scope
further differs from the CEC BC test procedure by including only BCs
for consumer products. (42 U.S.C. 6291(32)) The CEC BC test procedure,
on the other hand, covers not only BCs for consumer products, but also
BCs for commercial and industrial applications such as forklifts and
emergency egress lighting.
Even though the CEC test procedure covers BCs for applications from
all market segments, it is divided by input and output parameters and
intended application, among other criteria. For example, part 1 of the
CEC BC test procedure applies to consumer chargers with input power
under 2 kilowatts, while part 2 applies primarily to larger industrial
chargers and chargers for golf carts and other consumer motive
equipment.
[[Page 16966]]
Chargers for golf carts and other motive equipment were covered by
part 2 of the CEC test procedure due to their similarity to large
industrial BCs--both typically charge flooded lead-acid batteries. Part
2 addresses the particular concerns of testing these flooded lead-acid
systems, such as different charger and battery manufacturers, high
charger efficiency (necessary due to high output power), and an
unsealed battery construction permitting measurements of the
temperature and specific gravity of the acid electrolyte to determine
battery state.
While these test procedure provisions may be necessary to
accurately measure the energy efficiency of large industrial BCs,
chargers for golf carts and other types of consumer motive equipment
(collectively, consumer motive equipment) fall at the low-power end of
the lead-acid BC range, where the need for a specialized test procedure
is not as clear. For example, high-power industrial chargers are
already highly efficient, so part 2 requires a series of tests under
various conditions to detect any differences in energy consumption. On
the other hand, there is sufficient efficiency variation in the
consumer motive equipment BC market such that a less burdensome test
procedure will suffice for energy consumption measurements. To
accommodate consumer motive equipment within the BC test procedure, DO